Fabrication of Polyimide-Matrix/Carbon and Boron-Fiber Tape

Science.gov (United States)

Belvin, Harry L.; Cano, Roberto J.; Treasure, Monte; Shahood, Thomas W.

2007-01-01

process. The multilayer tape is then heated to imidize the matrix material and remove most of the remaining solvent, and is pressed to consolidate the multiple layers into a dense tape. For tests, specimens of HYCARB tapes and laminated composite panels made from HYCARB tape were prepared as follows: HYCARB tapes were fabricated as described above. Each panel was made by laying down ten layers of tape, containing, variously, one, two, or three boron-fiber plies and the remainder carbon- fiber-only plies (see figure). Each panel was made by laying down ten layers of tape. Each panel was then cured by heating to a temperature of 225 C for 15 minutes, then pressing at 200 psi (A1.4 MPa) while heating to 371 C, holding at 371 C for 1 hour, then continuing to hold pressure during cooling. Control specimens that were otherwise identical except that they did not contain boron fibers also were prepared. In room-temperature flexural tests, the HYCARB specimens performed comparably to the control specimens; in room-temperature, open-hole compression tests, the HYCARB specimens performed slightly better, by amounts that increased with boron content.

Characterization and control of the fiber-matrix interface in ceramic matrix composites

Energy Technology Data Exchange (ETDEWEB)

Lowden, R.A.

1989-03-01

Fiber-reinforced SiC composites fabricated by thermal-gradient forced-flow chemical-vapor infiltration (FCVI) have exhibited both composite (toughened) and brittle behavior during mechanical property evaluation. Detailed analysis of the fiber-matrix interface revealed that a silica layer on the surface of Nicalon Si-C-O fibers tightly bonds the fiber to the matrix. The strongly bonded fiber and matrix, combined with the reduction in the strength of the fibers that occurs during processing, resulted in the observed brittle behavior. The mechanical behavior of Nicalon/SiC composites has been improved by applying thin coatings (silicon carbide, boron, boron nitride, molybdenum, carbon) to the fibers, prior to densification, to control the interfacial bond. Varying degrees of bonding have been achieved with different coating materials and film thicknesses. Fiber-matrix bond strengths have been quantitatively evaluated using an indentation method and a simple tensile test. The effects of bonding and friction on the mechanical behavior of this composite system have been investigated. 167 refs., 59 figs., 18 tabs.

Damage analysis of fiber reinforced resin matrix composites irradiated by CW laser

International Nuclear Information System (INIS)

Wan Hong; Hu Kaiwei; Mu Jingyang; Bai Shuxin

2008-01-01

In this paper, the damage modes of the carbon fiber and the glass fiber reinforced epoxy or bakelite resin matrix composites irradiated by CW laser under different power densities were analyzed, and the changes of the microstructure and the tensile strength of the composites were also researched. When the resin matrix composites were radiated at a power density more than 0.1 kW/cm 2 , the matrix would be decomposed and the tensile properties of the radiated samples were lost over 30% while the carbon fiber hardly damaged and the glass fiber melted. When the power density of the laser was raised to 1 kW/cm 2 , the matrix burned violently and the carbon fiber cloth began to split with some carbon fiber being fractured, therefore, the fracture strength of the radiated sample lost over 80%. The higher the power density of radiation was, the more serious the damage of the sample was. It was also found that the difference of the matrixes had little effect on the damage extent of the composites. The influence of the radiation density on the temperature of the radiated surface of the carbon/resin composite was numerically calculated by ANSYS finite element software and the calculation results coincided with the damage mode of the radiated composites. (authors)

Preparation and characterization of carbon nanotube-hybridized carbon fiber to reinforce epoxy composite

International Nuclear Information System (INIS)

An, Feng; Lu, Chunxiang; Li, Yonghong; Guo, Jinhai; Lu, Xiaoxuan; Lu, Huibin; He, Shuqing; Yang, Yu

2012-01-01

Highlights: → CNTs were uniformly grown onto the carbon fibers. → No obvious mechanical properties of carbon fiber were observed after CNT growth. → The IFSS of multiscale epoxy composite was measured by single fiber pull-out tests. → Observing fractography of composite, the fracture modes of CNTs were discussed. -- Abstract: The multiscale carbon nanotube-hybridized carbon fiber was prepared by a newly developed aerosol-assisted chemical vapour deposition. Scanning electron microscopy and transmission electron microscope were carried out to characterize this multiscale material. Compared with the original carbon fibers, the fabrication of this hybrid fiber resulted in an almost threefold increase of BET surface area to reach 2.22 m 2 /g. Meanwhile, there was a slight degradation of fiber tensile strength within 10%, while the fiber modulus was not significantly affected. The interfacial shearing strength of a carbon fiber-reinforced polymer composite with carbon nanotube-hybridized carbon fiber and an epoxy matrix was determined from the single fiber pull-out tests of microdroplet composite. Due to an efficient increase of load transfer at the fiber/matrix interfaces, the interracial shear strength of composite reinforced by carbon nanotube-hybridized carbon fiber is almost 94% higher than that of one reinforced by the original carbon fiber. Based on the fractured morphologies of the composites, the interfacial reinforcing mechanisms were discussed through proposing different types of carbon nanotube fracture modes along with fiber pulling out from epoxy composites.

Carbon fiber manufacturing via plasma technology

Science.gov (United States)

Paulauskas, Felix L.; Yarborough, Kenneth D.; Meek, Thomas T.

2002-01-01

The disclosed invention introduces a novel method of manufacturing carbon and/or graphite fibers that avoids the high costs associated with conventional carbonization processes. The method of the present invention avoids these costs by utilizing plasma technology in connection with electromagnetic radiation to produce carbon and/or graphite fibers from fully or partially stabilized carbon fiber precursors. In general, the stabilized or partially stabilized carbon fiber precursors are placed under slight tension, in an oxygen-free atmosphere, and carbonized using a plasma and electromagnetic radiation having a power input which is increased as the fibers become more carbonized and progress towards a final carbon or graphite product. In an additional step, the final carbon or graphite product may be surface treated with an oxygen-plasma treatment to enhance adhesion to matrix materials.

Effect of heat treatment on carbon fiber surface properties and fibers/epoxy interfacial adhesion

International Nuclear Information System (INIS)

Dai Zhishuang; Zhang Baoyan; Shi Fenghui; Li Min; Zhang Zuoguang; Gu Yizhuo

2011-01-01

Carbon fiber surface properties are likely to change during the molding process of carbon fiber reinforced matrix composite, and these changes could affect the infiltration and adhesion between carbon fiber and resin. T300B fiber was heat treated referring to the curing process of high-performance carbon fiber reinforced epoxy matrix composites. By means of X-ray photoelectron spectroscopy (XPS), activated carbon atoms can be detected, which are defined as the carbon atoms conjunction with oxygen and nitrogen. Surface chemistry analysis shows that the content of activated carbon atoms on treated carbon fiber surface, especially those connect with the hydroxyl decreases with the increasing heat treatment temperature. Inverse gas chromatography (IGC) analysis reveals that the dispersive surface energy γ S d increases and the polar surface energy γ S sp decreases as the heat treatment temperature increases to 200. Contact angle between carbon fiber and epoxy E51 resin, which is studied by dynamic contact angle test (DCAT) increases with the increasing heat treatment temperature, indicating the worse wettability comparing with the untreated fiber. Moreover, micro-droplet test shows that the interfacial shear strength (IFSS) of the treated carbon fiber/epoxy is lower than that of the untreated T300B fiber which is attributed to the decrement of the content of reactive functional groups including hydrogen group and epoxy group.

Structural Foaming at the Nano-, Micro-, and Macro-Scales of Continuous Carbon Fiber Reinforced Polymer Matrix Composites

Science.gov (United States)

2012-10-29

structural porosity at MNM scales could be introduced into the matrix, the carbon fiber reinforcement, and during prepreg lamination processing, without...areas, including fibers. Furthermore, investigate prepreg thickness and resin content effects on the thermomechanical performance of laminated ...Accomplishment 4) 5 Develop constitutive models for nano- foamed and micro- foamed PMC systems from single ply prepreg to multilayer laminated

Puncture-Healing Thermoplastic Resin Carbon-Fiber-Reinforced Composites

Science.gov (United States)

Gordon, Keith L. (Inventor); Siochi, Emilie J. (Inventor); Grimsley, Brian W. (Inventor); Cano, Roberto J. (Inventor); Czabaj, Michael W. (Inventor)

2015-01-01

A composite comprising a combination of a self-healing polymer matrix and a carbon fiber reinforcement is described. In one embodiment, the matrix is a polybutadiene graft copolymer matrix, such as polybutadiene graft copolymer comprising poly(butadiene)-graft-poly(methyl acrylate-co-acrylonitrile). A method of fabricating the composite is also described, comprising the steps of manufacturing a pre-impregnated unidirectional carbon fiber preform by wetting a plurality of carbon fibers with a solution, the solution comprising a self-healing polymer and a solvent, and curing the preform. A method of repairing a structure made from the composite of the invention is described. A novel prepreg material used to manufacture the composite of the invention is described.

Electrostatic dry powder prepregging of carbon fiber

Science.gov (United States)

Throne, James L.; Sohn, Min-Seok

1990-01-01

Ultrafine, 5-10 micron polymer-matrix resin powders are directly applied to carbon fiber tows by passing then in an air or nitrogen stream through an electrostatic potential; the particles thus charged will strongly adhere to grounded carbon fibers, and can be subsequently fused to the fiber in a continuously-fed radiant oven. This electrostatic technique derived significant end-use mechanical property advantages from the obviation of solvents, binders, and other adulterants. Additional matrix resins used to produce prepregs to date have been PMR-15, Torlon 40000, and LaRC TPI.

Mechanical characterization of epoxy composite with multiscale reinforcements: Carbon nanotubes and short carbon fibers

International Nuclear Information System (INIS)

Rahmanian, S.; Suraya, A.R.; Shazed, M.A.; Zahari, R.; Zainudin, E.S.

2014-01-01

Highlights: • Multiscale composite was prepared by incorporation of carbon nanotubes and fibers. • Carbon nanotubes were also grown on short carbon fibers to enhance stress transfer. • Significant improvements were achieved in mechanical properties of composites. • Synergic effect of carbon nanotubes and fibers was demonstrated. - Abstract: Carbon nanotubes (CNT) and short carbon fibers were incorporated into an epoxy matrix to fabricate a high performance multiscale composite. To improve the stress transfer between epoxy and carbon fibers, CNT were also grown on fibers through chemical vapor deposition (CVD) method to produce CNT grown short carbon fibers (CSCF). Mechanical characterization of composites was performed to investigate the synergy effects of CNT and CSCF in the epoxy matrix. The multiscale composites revealed significant improvement in elastic and storage modulus, strength as well as impact resistance in comparison to CNT–epoxy or CSCF–epoxy composites. An optimum content of CNT was found which provided the maximum stiffness and strength. The synergic reinforcing effects of combined fillers were analyzed on the fracture surface of composites through optical and scanning electron microscopy (SEM)

Oxidation behaviour of ribbon shape carbon fibers and their composites

International Nuclear Information System (INIS)

Manocha, L.M.; Warrier, Ashish; Manocha, S.; Edie, D.D.; Ogale, A.A.

2006-01-01

Carbon fibers, though important constituent as reinforcements for high performance carbon/carbon composites, are shadowed by their oxidation in air at temperatures beginning 450 deg. C. Owing to tailorable properties of carbon fibers, efforts are underway to explore structural modification possibilities to improve the oxidation resistance of the fibers and their composites. The pitch based ribbon shape carbon fibers are found to have highly preferential oriented graphitic structure resulting in high mechanical properties and thermal conductivity. In the present work oxidation behaviour of ribbon shape carbon fibers and their composites heat treated to 1000-2700 deg. C has been studied. SEM examination of these composites exhibits development of graphitic texture and ordering within the fibers with increase in heat treatment temperature. Oxidation studies made by thermogravimetric analysis in air show that matrix has faster rate of oxidation and in the initial stages the matrix gets oxidized at faster rate with slower rate of oxidation of the fibers depending on processing conditions of fibers and composites

Processing of thermo-structural carbon-fiber reinforced carbon composites

Directory of Open Access Journals (Sweden)

Luiz Cláudio Pardini

2009-06-01

Full Text Available The present work describes the processes used to obtain thermostructural Carbon/Carbon composites. The processing of these materials begins with the definition of the architecture of the carbon fiber reinforcement, in the form of stacked plies or in the form of fabrics or multidirectional reinforcement. Incorporating fiber reinforcement into the carbon matrix, by filling the voids and interstices, leads to the densification of the material and a continuous increase in density. There are two principal processing routes for obtaining these materials: liquid phase processing and gas phase processing. In both cases, thermal processes lead to the formation of a carbon matrix with specific properties related to their precursor. These processes also differ in terms of yield. With liquid phase impregnation the yield is around 45 per cent, while gas phase processing yields around 15 per cent.

Interfacial Studies of Sized Carbon Fiber

International Nuclear Information System (INIS)

Shahrul, S. N.; Hartini, M. N.; Hilmi, E. A.; Nizam, A.

2010-01-01

This study was performed to investigate the influence of sizing treatment on carbon fiber in respect of interfacial adhesion in composite materials, Epolam registered 2025. Fortafil unsized carbon fiber was used to performed the experiment. The fiber was commercially surface treated and it was a polyacrylonitrile based carbon fiber with 3000 filament per strand. Epicure registered 3370 was used as basic sizing chemical and dissolved in two types of solvent, ethanol and acetone for the comparison purpose. The single pull out test has been used to determine the influence of sizing on carbon fiber. The morphology of carbon fiber was observed by atomic force microscopy (AFM) and scanning electron microscopy (SEM). The apparent interfacial strength IFSS values determined by pull out test for the Epicure registered 3370/ethanol sized carbon fiber pointed to a good interfacial behaviour compared to the Epicure registered 3370/acetone sized carbon fiber. The Epicure registered 3370/ethanol sizing agent was found to be effective in promoting adhesion because of the chemical reactions between the sizing and Epolam registered 2025 during the curing process. From this work, it showed that sized carbon fiber using Epicure registered 3370 with addition of ethanol give higher mechanical properties of carbon fiber in terms of shear strength and also provided a good adhesion between fiber and matrix compared to the sizing chemical that contain acetone as a solvent.

Degradation of Continuous Fiber Ceramic Matrix Composites Under Constant-Load Conditions

National Research Council Canada - National Science Library

Halbig, Michael

2000-01-01

.... Thermogravimetric analysis of the oxidation of fully exposed carbon fiber (T300) and of C/SiC coupons will be presented as well as a model that predicts the oxidation patterns and kinetics of carbon fiber tows oxidizing in a nonreactive matrix.

Characterization on C/SiC Ceramic Matrix Composites with Novel Fiber Coatings

Science.gov (United States)

Petko, Jeanne; Kiser, J. Douglas; McCue, Terry; Verrilli, Michael

2002-01-01

Ceramic Matrix Composites (CMCs) are attractive candidate materials in the aerospace industry due to their high specific strength, low density and higher temperature capabilities. The National Aeronautics and Space Administration (NASA) is pursuing the use of CMC components in advanced Reusable Launch Vehicle (RLV) propulsion applications. Carbon fiber-reinforced silicon carbide (C/SiC) is the primary material of interest for a variety of RLV propulsion applications. These composites offer high- strength carbon fibers and a high modulus, oxidation-resistant matrix. For comparison, two types of carbon fibers were processed with novel types of interface coatings (multilayer and pseudoporous). For RLV propulsion applications, environmental durability will be critical. The coatings show promise of protecting the carbon fibers from the oxidizing environment. The strengths and microstructures of these composite materials are presented.

Carbon Nanotube Sheet Scrolled Fiber Composite for Enhanced Interfacial Mechanical Properties

Science.gov (United States)

Kokkada Ravindranath, Pruthul

The high tensile strength of Polymer Matrix Composites (PMC) is derived from the high tensile strength of the embedded carbon fibers. However, their compressive strength is significantly lower than their tensile strength, as they tend to fail through micro-buckling, under compressive loading. Fiber misalignment and the presence of voids created during the manufacturing processes, add to the further reduction in the compressive strength of the composites. Hence, there is more scope for improvement. Since, the matrix is primarily responsible for the shear load transfer and dictating the critical buckling load of the fibers by constraining the fibers from buckling, to improve the interfacial mechanical properties of the composite, it is important to modify the polymer matrix, fibers and/or the interface. In this dissertation, a novel approach to enhance the polymer matrix-fiber interface region has been discussed. This approach involves spiral wrapping carbon nanotube (CNT) sheet around individual carbon fiber or fiber tow, at room temperature at a prescribed wrapping angle (bias angle), and then embed the scrolled fiber in a resin matrix. The polymer infiltrates into the nanopores of the multilayer CNT sheet to form CNT/polymer nanocomposite surrounding fiber, and due to the mechanical interlocking, provides reinforcement to the interface region between fiber and polymer matrix. This method of nano-fabrication has the potential to improve the mechanical properties of the fiber-matrix interphase, without degrading the fiber properties. The effect of introducing Multi-Walled Carbon Nanotubes (MWNT) in the polymer matrix was studied by analyzing the atomistic model of the epoxy (EPON-862) and the embedded MWNTs. A multi-scale method was utilized by using molecular dynamics (MD) simulations on the nanoscale model of the epoxy with and without the MWNTs to calculate compressive strength of the composite and predict the enhancement in the composite material. The influence

Interfacial enhancement of carbon fiber/nylon 12 composites by grafting nylon 6 to the surface of carbon fiber

Science.gov (United States)

Hui, Chen; Qingyu, Cai; Jing, Wu; Xiaohong, Xia; Hongbo, Liu; Zhanjun, Luo

2018-05-01

Nylon 6 (PA6) grafted onto carbon fiber (CF) after chemical oxidation treatment was in an attempt to reinforce the mechanical properties of carbon fiber composites. Scanning electronic microscopy (SEM), Fourier transform infrared analysis (FT-IR), X-ray photoelectron spectroscope (XPS) and thermogravimetric analysis (TG) were selected to characterize carbon fibers with different surface treated. Experimental results showed that PA6 was grafted uniformly on the fiber surface through the anionic polymerization. A large number of functional groups were introduced to the fiber surface and the surface roughness was increased. After grafting PA6 on the oxidized carbon fibers, it played an important role on improving the interfacial adhesion between the fibers and the matrix by improving PA12 wettability, increasing chemical bonding and mechanical interlocking. Compared with the desized CF composites, the tensile strength of PA6-CF/PA12 composites was increased by 30.8% from 53.9 MPa to 70.2 MPa. All results indicated that grafting PA6 onto carbon fiber surface was an effective method to enhance the mechanical strength of carbon fiber/nylon 12 composites.

Cohesive zone model of carbon nanotube-coated carbon fiber/polyester composites

International Nuclear Information System (INIS)

Agnihotri, Prabhat Kamal; Kar, Kamal K; Basu, Sumit

2012-01-01

It has been previously reported that the average properties of carbon nanotube-coated carbon fiber/polyester multiscale composites critically depend on the length and density of nanotubes on the fiber surface. In this paper the effect of nanotube length and density on the interfacial properties of the carbon nanotube-coated carbon fiber–polymer interface has been studied using shear lag and a cohesive zone model. The latter model incorporates frictional sliding after complete debonding between the fiber and matrix and has been developed to quantify the effect of nanotube coating on various interfacial characterizing parameters. Our numerical results indicate that fibers with an optimal coverage and length of nanotubes significantly increase the interfacial strength and friction between the fiber and polymer. However, they also embrittle the interface compared with bare fibers. (paper)

Carbon Fiber Reinforced Carbon Composites Rotary Valves for Internal Combustion Engines

Science.gov (United States)

Northam, G. Burton (Inventor); Ransone, Philip O. (Inventor); Rivers, H. Kevin (Inventor)

1999-01-01

Carbon fiber reinforced carbon composite rotary, sleeve, and disc valves for internal combustion engines and the like are disclosed. The valves are formed from knitted or braided or warp-locked carbon fiber shapes. Also disclosed are valves fabricated from woven carbon fibers and from molded carbon matrix material. The valves of the present invention with their very low coefficient of thermal expansion and excellent thermal and self-lubrication properties, do not present the sealing and lubrication problems that have prevented rotary, sleeve, and disc valves from operating efficiently and reliably in the past. Also disclosed are a sealing tang to further improve sealing capabilities and anti-oxidation treatments.

Hybrid Composites Based on Carbon Fiber/Carbon Nanofilament Reinforcement

Directory of Open Access Journals (Sweden)

Mehran Tehrani

2014-05-01

Full Text Available Carbon nanofilament and nanotubes (CNTs have shown promise for enhancing the mechanical properties of fiber-reinforced composites (FRPs and imparting multi-functionalities to them. While direct mixing of carbon nanofilaments with the polymer matrix in FRPs has several drawbacks, a high volume of uniform nanofilaments can be directly grown on fiber surfaces prior to composite fabrication. This study demonstrates the ability to create carbon nanofilaments on the surface of carbon fibers employing a synthesis method, graphitic structures by design (GSD, in which carbon structures are grown from fuel mixtures using nickel particles as the catalyst. The synthesis technique is proven feasible to grow nanofilament structures—from ethylene mixtures at 550 °C—on commercial polyacrylonitrile (PAN-based carbon fibers. Raman spectroscopy and electron microscopy were employed to characterize the surface-grown carbon species. For comparison purposes, a catalytic chemical vapor deposition (CCVD technique was also utilized to grow multiwall CNTs (MWCNTs on carbon fiber yarns. The mechanical characterization showed that composites using the GSD-grown carbon nanofilaments outperform those using the CCVD-grown CNTs in terms of stiffness and tensile strength. The results suggest that further optimization of the GSD growth time, patterning and thermal shield coating of the carbon fibers is required to fully materialize the potential benefits of the GSD technique.

Carbon fiber content measurement in composite

Science.gov (United States)

Wang, Qiushi

Carbon fiber reinforced polymers (CFRPs) have been widely used in various structural applications in industries such as aerospace and automotive because of their high specific stiffness and specific strength. Their mechanical properties are strongly influenced by the carbon fiber content in the composites. Measurement of the carbon fiber content in CFRPs is essential for product quality control and process optimization. In this work, a novel carbonization-in-nitrogen method (CIN) is developed to characterize the fiber content in carbon fiber reinforced thermoset and thermoplastic composites. In this method, a carbon fiber composite sample is carbonized in a nitrogen environment at elevated temperatures, alongside a neat resin sample. The carbon fibers are protected from oxidization while the resin (the neat resin and the resin matrix in the composite sample) is carbonized under the nitrogen environment. The residue of the carbonized neat resin sample is used to calibrate the resin carbonization rate and calculate the amount of the resin matrix in the composite sample. The new method has been validated on several thermoset and thermoplastic resin systems and found to yield an accurate measurement of fiber content in carbon fiber polymer composites. In order to further understand the thermal degradation behavior of the high temperature thermoplastic polymer during the carbonization process, the mechanism and the kinetic model of thermal degradation behavior of carbon fiber reinforced poly (phenylene sulfide) (CPPS) are studied using thermogravimetry analysis (TGA). The CPPS is subjected to TGA in an air and nitrogen atmosphere at heating rates from 5 to 40°C min--1. The TGA curves obtained in air are different from those in nitrogen. This demonstrates that weight loss occurs in a single stage in nitrogen but in two stages in air. To elucidate this difference, thermal decomposition kinetics is analyzed by applying the Kissinger, Flynn-Wall-Ozawa, Coat-Redfern and

Low temperature stabilization process for production of carbon fiber having structural order

Science.gov (United States)

Rios, Orlando; McGuire, Michael Alan; More, Karren Leslie; Tenhaeff, Wyatt Evan; Menchhofer, Paul A.; Paulauskas, Felix Leonard

2017-08-15

A method for producing a carbon fiber, the method comprising: (i) subjecting a continuous carbon fiber precursor having a polymeric matrix in which strength-enhancing particles are incorporated to a stabilization process during which the carbon fiber precursor is heated to within a temperature range ranging from the glass transition temperature to no less than 20.degree. C. below the glass transition temperature of the polymeric matrix, wherein the maximum temperature employed in the stabilization process is below 400.degree. C., for a processing time within said temperature range of at least 1 hour in the presence of oxygen and in the presence of a magnetic field of at least 1 Tesla, while said carbon fiber precursor is held under an applied axial tension; and (ii) subjecting the stabilized carbon fiber precursor, following step (i), to a carbonization process. The stabilized carbon fiber precursor, resulting carbon fiber, and articles made thereof are also described.

Structure-property relations for silicon nitride matrix composites reinforced with pyrolytic carbon pre-coated Hi-Nicalon fibers

NARCIS (Netherlands)

Kooi, B.J.; Hosson, J.Th.M. De; Olivier, C.; Veyret, J.B.

1999-01-01

Si3N4 matrix composites reinforced with pyrolytic carbon pre-coated Hi-Nicalon (SiC) fibers, were studied using tensile testing and transmission electron microscopy. Three types of samples were evaluated all with a nominal coating thickness of 200 nm. The composites were densified by hot pressing at

Evaluation of the mechanical properties of carbon fiber after electron beam irradiation

International Nuclear Information System (INIS)

Giovedi, Claudia; Diva Brocardo Machado, Luci; Augusto, Marcos; Segura Pino, Eddy; Radino, Patricia

2005-01-01

Carbon fibers are used as reinforcement material in epoxy matrix in advanced composites. An important aspect of the mechanical properties of composites is associated to the adhesion between the surface of the carbon fiber and the epoxy matrix. This paper aimed to the evaluation of the effects of EB irradiation on the tensile properties of two different carbon fibers prepared as resin-impregnated specimens. The fibers were EB irradiated before the preparation of the resin-impregnated specimens for mechanical tests. Observations of the specimens after breakage have shown that EB irradiation promoted significant changes in the failure mode. Furthermore, the tensile strength data obtained for resin-impregnated specimens prepared with carbons fibers previously irradiated presented a slight tendency to be higher than those obtained from non-irradiated carbon fibers

[Carbon fiber-reinforced plastics as implant materials].

Science.gov (United States)

Bader, R; Steinhauser, E; Rechl, H; Siebels, W; Mittelmeier, W; Gradinger, R

2003-01-01

Carbon fiber-reinforced plastics have been used clinically as an implant material for different applications for over 20 years.A review of technical basics of the composite materials (carbon fibers and matrix systems), fields of application,advantages (e.g., postoperative visualization without distortion in computed and magnetic resonance tomography), and disadvantages with use as an implant material is given. The question of the biocompatibility of carbon fiber-reinforced plastics is discussed on the basis of experimental and clinical studies. Selected implant systems made of carbon composite materials for treatments in orthopedic surgery such as joint replacement, tumor surgery, and spinal operations are presented and assessed. Present applications for carbon fiber reinforced plastics are seen in the field of spinal surgery, both as cages for interbody fusion and vertebral body replacement.

Carbon Fiber Reinforced Carbon Composite Rotary Valve for an Internal Combustion Engine

Science.gov (United States)

Northam, G.Burton (Inventor); Ransone, Philip O. (Inventor); Rivers, H. Kevin (Inventor)

2000-01-01

Carbon fiber reinforced carbon composite rotary sleeve, and disc valves for internal combustion engines and the like are disclosed. The valves are formed from knitted or braided or wrap-locked carbon fiber shapes. Also disclosed are valves fabricated from woven carbon fibers and from molded carbon matrix material. The valves of the present invention with their very low coefficient of thermal expansion and excellent thermal and self-lubrication properties do not present the sealing and lubrication problems that have prevented rotary sleeve and disc valves from operating efficiently and reliably in the past. Also disclosed are a sealing tang to further improve sealing capabilities and anti-oxidation treatments.

Effect of anodic surface treatment on PAN-based carbon fiber and its relationship to the fracture toughness of the carbon fiber-reinforced polymer composites

DEFF Research Database (Denmark)

Sarraf, Hamid; Skarpova, Ludmila

2008-01-01

The effect of anodic surface treatment on the polyacrylonitrile (PAN)-based carbon fibers surface properties and the mechanical behavior of the resulting carbon fiber-polymer composites has been studied in terms of the contact angle measurements of fibers and the fracture toughness of composites...... in the fiber surface nature and the mechanical interfacial properties between the carbon fiber and epoxy resin matrix of the resulting composites, i.e., the fracture toughness. We suggest that good wetting plays an important role in improving the degree of adhesion at interfaces between fibers and matrices...

Liquid crystal polyester-carbon fiber composites

Science.gov (United States)

Chung, T. S.

1984-01-01

Liquid crystal polymers (LCP) have been developed as a thermoplastic matrix for high performance composites. A successful melt impregnation method has been developed which results in the production of continuous carbon fiber (CF) reinforced LCP prepreg tape. Subsequent layup and molding of prepreg into laminates has yielded composites of good quality. Tensile and flexural properties of LCP/CF composites are comparable to those of epoxy/CF composites. The LCP/CF composites have better impact resistance than the latter, although epoxy/CF composites possess superior compression and shear strength. The LCP/CF composites have good property retention until 200 F (67 % of room temperature value). Above 200 F, mechanical properties decrease significantly. Experimental results indicate that the poor compression and shear strength may be due to the poor interfacial adhesion between the matrix and carbon fiber as adequate toughness of the LCP matrix. Low mechanical property retention at high temperatures may be attributable to the low beta-transition temperature (around 80 C) of the LCP matrix material.

Carbon fiber/carbon nanotube reinforced hierarchical composites: Effect of CNT distribution on shearing strength

DEFF Research Database (Denmark)

Zhou, H. W.; Mishnaevsky, Leon; Yi, H. Y.

2016-01-01

The strength and fracture behavior of carbon fiber reinforced polymer composites with carbon nanotube (CNT) secondary reinforcement are investigated experimentally and numerically. Short Beam Shearing tests have been carried out, with SEM observations of the damage evolution in the composites. 3D...... CNT nanoreinforcement into the matrix and/or the sizing of carbon fiber/reinforced composites ensures strong increase of the composite strength. The effect of secondary CNTs reinforcement is strongest when some small addition of CNTs in the polymer matrix is complemented by the fiber sizing with high...... multiscale computational (FE) models of the carbon/polymer composite with varied CNT distributions have been developed and employed to study the effect of the secondary CNT reinforcement, its distribution and content on the strength and fracture behavior of the composites. It is shown that adding secondary...

Hybrid Carbon Fibers/Carbon Nanotubes Structures for Next Generation Polymeric Composites

Directory of Open Access Journals (Sweden)

M. Al-Haik

2010-01-01

Full Text Available Pitch-based carbon fibers are commonly used to produce polymeric carbon fiber structural composites. Several investigations have reported different methods for dispersing and subsequently aligning carbon nanotubes (CNTs as a filler to reinforce polymer matrix. The significant difficulty in dispersing CNTs suggested the controlled-growth of CNTs on surfaces where they are needed. Here we compare between two techniques for depositing the catalyst iron used toward growing CNTs on pitch-based carbon fiber surfaces. Electrochemical deposition of iron using pulse voltametry is compared to DC magnetron iron sputtering. Carbon nanostructures growth was performed using a thermal CVD system. Characterization for comparison between both techniques was compared via SEM, TEM, and Raman spectroscopy analysis. It is shown that while both techniques were successful to grow CNTs on the carbon fiber surfaces, iron sputtering technique was capable of producing more uniform distribution of iron catalyst and thus multiwall carbon nanotubes (MWCNTs compared to MWCNTs grown using the electrochemical deposition of iron.

Interlaminar shear strength of SiC matrix composites reinforced by continuous fibers at 900 °C in air

International Nuclear Information System (INIS)

Zhang, Chengyu; Gou, Jianjie; Qiao, Shengru; Wang, Xuanwei; Zhang, Jun

2014-01-01

Highlights: • The application of SiC fiber could improve ILSS of the SiC matrix composites. • The orientation of the warp fibers plays a critical role in determining ILSS of 2.5D-C/SiC. • The failure mechanisms of 2D composites involve matrix cracking, and interfacial debonding. - Abstract: To reveal the shear properties of SiC matrix composites, interlaminar shear strength (ILSS) of three kinds of silicon carbide matrix composites was investigated by compression of the double notched shear specimen (DNS) at 900 °C in air. The investigated composites included a woven plain carbon fiber reinforced silicon carbide composite (2D-C/SiC), a two-and-a-half-dimensional carbon fiber-reinforced silicon carbide composite (2.5D-C/SiC) and a woven plain silicon carbon fiber reinforced silicon carbide composite (2D-SiC/SiC). A scanning electron microscope was employed to observe the microstructure and fracture morphologies. It can be found that the fiber type and reinforcement architecture have significant impacts on the ILSS of the SiC matrix composites. Great anisotropy of ILSS can be found for 2.5D-C/SiC because of the different fracture resistance of the warp fibers. Larger ILSS can be obtained when the specimens was loaded along the weft direction. In addition, the SiC fibers could enhance the ILSS, compared with carbon fibers. The improvement is attributed to the higher oxidation resistance of SiC fibers and the similar thermal expansion coefficients between the matrix and the fibers

Mechanical Properties of Domestic T700 Grade Carbon Fibers/QY9611 BMI Matrix Composites

Directory of Open Access Journals (Sweden)

LI Guoli

2017-04-01

Full Text Available The morphologies,surface energies and surface chemical properties of the domestic T700 grade carbon fiber and the T700S carbon fiber were characterized by using scanning electronic microscopy (SEM, inverse gas chromatography(IGC and X-ray photoelectron spectroscopy (XPSrespectively.The mechanical properties of the two carbon fibers/QY9611 composites were also discussed. The results indicate that the surface properties of carbon fibers have an important influence on the interfacial properties of composites. The interfacial properties of domestic T700 grade carbon fibers/QY9611 composite at room temperature/dry conditions are superior to T700S/QY9611 composite. The toughness of domestic T700 grade carbon fibers/QY9611composite is outstanding as well. The value of CAI has reached the level of foreign advanced composite IM7/5250-4. After hydrothermal treatment,the interfacial strength of domestic T700 grade carbon fibers/QY9611 composite is equal to that of T700S/QY9611 composite. It shows that domestic T700 grade carbon fibers/QY9611 composite has good hydrothermal-resistant properties.

Change in the structure and properties of carbon fiber-reinforced plastic with a polysulfone matrix under the effect of gamma irradiation

International Nuclear Information System (INIS)

Arkhipov, A.A.; Korkhov, V.P.; Pudnik, V.V.; Rodin, Yu.P.

1993-01-01

This article presents the results of studying the change in the structure and properties of carbon fiber-reinforced plastic with a thermoplastic matrix -- aromatic polysulfone -- as a function of the absorbed dose of gamma radiation. In view of the presence in the polysulfone macromolecules and in carbon fibers of a large number of aromatic rings and double bonds providing high radiation resistance of the composite, irradiation was carried out up to large values of absorbed doses (10 9 rad). Specimens of orthogonally reinforced composite KTMU-1 with a thickness of 1.3 mm made from aromatic polysulfone PSF-150 and carbon ribbon that absorbed various gamma radiation dosages were used. It was found that structural transformations under the effect of gamma radiation did not have a substantial effect on the mechanical properties of carbon fiber-reinforced plastic. 2 refs., 3 figs., 3 tabs

Surface modification of polyacrylonitrile-based carbon fiber and its interaction with imide

International Nuclear Information System (INIS)

Xu Bing; Wang Xiaoshu; Lu Yun

2006-01-01

In this work, sized polyacrylonitrile (PAN)-based carbon fibers were chemically modified with nitric acid and maleic anhydride (MA) in order to improve the interaction between carbon fiber surface and polyimide matrix. Bismaleimide (BMI) was selected as a model compound of polyimide to react with modified carbon fiber. The surface characteristic changing after modification and surface reaction was investigated by element analysis (EA), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and surface enhanced Raman scattering (SERS). The results indicated that the modification of carbon fiber surface with MA might follow the Diels Alder reaction mechanism. In the surface reaction between modified fibers and BMI, among the various surface functional groups, the hydroxyl group provided from phenolic hydroxyl group and bridged structure on carbon fiber may be the most effective group reacted with imide structure. The results may shed some light on the design of the appropriate surface structure, which could react with polyimide, and the manufacture of the carbon fiber-reinforced polyimide matrix composites

Characterization of C/SiC Ceramic Matrix Composites (CMCs) with Novel Interface Fiber Coatings

Science.gov (United States)

Petko, Jeanne F.; Kiser, J. Douglas; Gray, Hugh R. (Technical Monitor)

2002-01-01

Ceramic Matrix Composites (CMCs) are attractive candidate aerospace materials due to their high specific strength, low density and high temperature capabilities. The National Aeronautics and Space Administration (NASA) is pursuing the use of CMC components in advanced Reusable Launch Vehicle (RLV) propulsion applications. Carbon fiber-reinforced silicon carbide (C/SiC) is the primary material of interest for a variety of RLV propulsion applications. These composites consist of high-strength carbon fibers and a high modulus, oxidation resistant matrix. For RLV propulsion applications, environmental durability will be critical. Two types of carbon fibers were processed with both standard (pyrolytic carbon) and novel (multilayer and pseudoporous) types of interface coatings as part of a study investigating various combinations of constituents. The benefit of protecting the composites with a surface sealant was also investigated. The strengths, durability in oxidizing environments, and microstructures of these developmental composite materials are presented. The novel interface coatings and the surface sealant show promise for protecting the carbon fibers from the oxidizing environment.

[Fusion implants of carbon fiber reinforced plastic].

Science.gov (United States)

Früh, H J; Liebetrau, A; Bertagnoli, R

2002-05-01

Carbon fiber reinforced plastics (CFRP) are used in the medical field when high mechanical strength, innovative design, and radiolucency (see spinal fusion implants) are needed. During the manufacturing process of the material CFRP carbon fibers are embedded into a resin matrix. This resin material could be thermoset (e.g., epoxy resin EPN/DDS) or thermoplastic (e.g., PEAK). CFRP is biocompatible, radiolucent, and has higher mechanical capabilities compared to other implant materials. This publication demonstrates the manufacturing process of fusion implants made of a thermoset matrix system using a fiber winding process. The material has been used clinically since 1994 for fusion implants of the cervical and lumbar spine. The results of the fusion systems CORNERSTONE-SR C (cervical) and UNION (lumbar) showed no implant-related complications. New implant systems made of this CFRP material are under investigation and are presented.

Enhanced oxidation resistance of carbon fiber reinforced lithium aluminosilicate composites by boron doping

International Nuclear Information System (INIS)

Xia, Long; Jin, Feng; Zhang, Tao; Hu, Xueting; Wu, Songsong; Wen, Guangwu

2015-01-01

Highlights: • C f /LAS composites exhibit enhanced oxidation resistance by boron doping. • Boron doping is beneficial to the improvement of graphitization degree of carbon fibers. • Graphitization of carbon fibers together with the decrease of viscosity of LAS matrix is responsible to the enhancement of oxidation resistance of C f /LAS composites. - Abstract: Carbon fiber reinforced lithium aluminosilicate matrix composites (C f /LAS) modified with boron doping were fabricated and oxidized for 1 h in static air. Weight loss, residual strength and microstructure were analyzed. The results indicate that boron doping has a remarkable effect on improving the oxidation resistance for C f /LAS. The synergism of low viscosity of LAS matrix at high temperature and formation of graphite crystals on the surface of carbon fibers, is responsible for excellent oxidation resistance of the boron doped C f /LAS.

Radiation processing for carbon fiber-reinforced polytetrafluoroethylene composite materials

International Nuclear Information System (INIS)

Oshima, Akihiro; Udagawa, Akira; Morita, Yousuke

2001-01-01

The present work is an attempt to evaluate the performance of the fiber composites with crosslinked polytetrafluoroethylene (PTFE) as a polymer matrix by radiation. The uni-directional carbon fiber-reinforced composites were fabricated with PTFE fine powder impregnation method and then crosslinked by electron beams irradiation under selective conditions. The carbon fiber-reinforced crosslinked PTFE composites show good mechanical properties compared with crosslinked PTFE. The radiation resistance of crosslinked PTFE composites is improved more than that of crosslinked resin without fiber. (author)

Improvement of carbon fiber surface properties using electron beam irradiation

International Nuclear Information System (INIS)

Pino, E.S.; Machado, L.D.B.; Giovedi, C.

2007-01-01

Carbon fiber-reinforced advance composites have been used for structural applications, mainly on account of their mechanical properties. The main factor for a good mechanical performance of carbon fiber-reinforced composite is the interfacial interaction between its components, which are carbon fiber and polymeric matrix. The aim of this study is to improve the surface properties of the carbon fiber using ionizing radiation from an electron beam to obtain better adhesion properties in the resultant composite. EB radiation was applied on the carbon fiber itself before preparing test specimens for the mechanical tests. Experimental results showed that EB irradiation improved the tensile strength of carbon fiber samples. The maximum value in tensile strength was reached using doses of about 250 kGy. After breakage, the morphology aspect of the tensile specimens prepared with irradiated and non-irradiated car- bon fibers were evaluated. SEM micrographs showed modifications on the carbon fiber surface. (authors)

Polyurethane elastomer as a matrix material for short carbon fiber reinforced thermoplastic composites

Directory of Open Access Journals (Sweden)

Ümit Tayfun

2017-09-01

Full Text Available Short carbon fibers (CF with different surface sized (epoxy (EP and polyurethane (PU were used as reinforcing agent in thermoplastic polyurethane (TPU based composites. Composites containing 5, 10, 15, and 20 weight % sized and desized CFs were prepared by using melt-mixing method. The surface characteristics of CFs were examined by energy dispersive X-ray spectroscopy (EDX and Fourier transform infrared spectroscopy (FTIR. Tensile testing, shore hardness test, dynamic mechanical analysis (DMA and melt flow index (MFI test were performed for determining final composite properties. The dispersion of CFs in TPU matrix was examined by scanning electron microscopy (SEM. Tensile strength, Youngs’ modulus and Shore hardness of TPU were enhanced by the addition of sized CFs. About two-fold improvement for tensile strength and ten-fold improvement for Youngs’ modulus were observed with the incorporation of 20 wt% EP-CF and PU-CF in TPU. The storage modulus of PU-CF containing composites was higher than those of TPU and other composites. No remarkable change was observed in MFI value of TPU after CF loadings. Processing conditions in this work was suitable for composite production. Sized CFs exhibited better dispersion with regard to desized CF due to the stronger adhesion of TPU matrix to fiber surface.

Effect of Fiber Poisson Contraction on Matrix Multicracking Evolution of Fiber-Reinforced Ceramic-Matrix Composites

Science.gov (United States)

Longbiao, Li

2015-12-01

An analytical methodology has been developed to investigate the effect of fiber Poisson contraction on matrix multicracking evolution of fiber-reinforced ceramic-matrix composites (CMCs). The modified shear-lag model incorporated with the Coulomb friction law is adopted to solve the stress distribution in the interface slip region and intact region of the damaged composite. The critical matrix strain energy criterion which presupposes the existence of an ultimate or critical strain energy limit beyond which the matrix fails has been adopted to describe matrix multicracking of CMCs. As more energy is placed into the composite, matrix fractures and the interface debonding occurs to dissipate the extra energy. The interface debonded length under the process of matrix multicracking is obtained by treating the interface debonding as a particular crack propagation problem along the fiber/matrix interface. The effects of the interfacial frictional coefficient, fiber Poisson ratio, fiber volume fraction, interface debonded energy and cycle number on the interface debonding and matrix multicracking evolution have been analyzed. The theoretical results are compared with experimental data of unidirectional SiC/CAS, SiC/CAS-II and SiC/Borosilicate composites.

Conduction noise absorption by fiber-reinforced epoxy composites with carbon nanotubes

International Nuclear Information System (INIS)

Lee, Ok Hyoung; Kim, Sung-Soo; Lim, Yun-Soo

2011-01-01

Nearly all electronic equipment is susceptible to malfunction as a result of electromagnetic interference. In this study, glass fiber, and carbon fiber as a type reinforcement and epoxy as a matrix material were used to fabricate composite materials. In an attempt to increase the conduction noise absorption, carbon nanotubes were grown on the surface of glass fibers and carbon fibers. A microstrip line with characteristic impedance of 50 Ω in connection with network analyzer was used to measure the conduction noise absorption. In comparing a glass fiber/epoxy composite with a GF-CNT/Ep composite, it was demonstrated that the CNTs significantly influence the noise absorption property mainly due to increase in electric conductivity. In the carbon fiber composites, however, the effectiveness of CNTs on the degree of electric conductivity is negligible, resulting in a small change in reflection and transmission of an electromagnetic wave. - Research Highlights: → In this study, glass fiber and carbon fiber as a type reinforcement and epoxy as a matrix material were used to fabricate composite materials. In an attempt to increase the conduction noise absorption, carbon nanotubes (CNTs) were grown on the surface of glass fibers and carbon fibers. A microstrip line with characteristic impedance of 50 Ω in connection with network analyzer was used to measure the conduction noise absorption. → In comparing a glass fiber/epoxy composite with a GF-CNT/Ep composite, it was demonstrated that the CNTs significantly influence the noise absorption property mainly due to increase in electric conductivity. In the carbon fiber composites, however, the effectiveness of CNTs on the degree of electric conductivity is negligible, resulting in a small change in reflection and transmission of an electromagnetic wave.

Directly deposited graphene nanowalls on carbon fiber for improving the interface strength in composites

Energy Technology Data Exchange (ETDEWEB)

Chi, Yao [Department of Building Materials Engineering, College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Key Laboratory of Multi-Scale Manufacturing Technology, Chongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences, Chongqing 400714 (China); Chu, Jin; Li, Chaolong, E-mail: cmf-210@126.com, E-mail: lichaolong@cigit.ac.cn; Piao, Mingxing; Zhang, Heng; Shi, Haofei [Key Laboratory of Multi-Scale Manufacturing Technology, Chongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences, Chongqing 400714 (China); Chen, Mingfeng, E-mail: cmf-210@126.com, E-mail: lichaolong@cigit.ac.cn; Mao, Weijie [Department of Building Materials Engineering, College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Liu, Bao Sheng [Avic Beijing Aeronautical Manufacturing Technology Research Institute, Beijing 100024 (China)

2016-05-23

Graphene nanowalls (GNWs) were grown directly on carbon fibers using a chemical vapor deposition technique which is simple and catalyst-free. We found that there is very strong π-π stacking which is a benefit for the GNWs/carbon fiber interface. This single modified filament then was embedded into an epoxy matrix to be a single-fiber composite in which was formed a “tenon-mortise” structure. Such a “tenon-mortise” model provides a simple, stable, and powerful connection between carbon fiber and the epoxy matrix. In addition, it was demonstrated that the epoxy matrix can be well embedded into GNWs through a field emission scanning electron microscope. The results of the single-fiber composite tests indicated that the interfacial strength of the composites was immensely improved by 173% compared to those specimens without GNWs.

Microstructure and mechanical properties of CVI carbon fiber/SiC composites

International Nuclear Information System (INIS)

Noda, T.; Araki, H.; Abe, F.; Okada, M.

1992-01-01

Microstructures and mechanical properties of carbon fiber/SiC composites prepared with chemical vapor infiltration (CVI) were examined to optimize the process conditions such as reactant and infiltration temperature. Ethyl-trichloro-silane (ETS) and methyl-trichloro-silane (MTS) were used as a source of SiC. CVI was conducted for 108 ks at maximum under a pressure of 13.3 kPa at 1273-1573 K. The composite with a density higher than 80% was obtained at 1373-1423 K and 1423-1374 K from ETS and MTS, respectively. The main matrix formed was β SiC for both reactants. However, silicon also deposited in SiC matrix for MTS. Preferential wettability of SiC to the carbon fiber was observed, and graphite was detected in the interface between the matrix and the carbon fiber by TEM. Mechanical properties were evaluated by bend tests at room temperature. High strength of around 800 MPa was obtained for the composites if the thickness of the surface coated layer was less than 50 μm. Apparent fracture thoughness of the present carbon fiber/SiC composite was 6-10 MPa m 1/2 at room temperature. (orig.)

Crystalline morphology of the matrix of PEEK-carbon fiber aromatic polymer composites. I. Assessment of crystallinity

International Nuclear Information System (INIS)

Blundell, D.J.; Chalmers, J.M.; Mackenzie, M.W.; Gaskin, W.F.

1985-01-01

The crystallinity of the polyetheretherketone (PEEK) matrix polymer in the Aromatic Polymer Composite APC-2 has been estimated using a combination of techniques based on wide angle x-ray diffraction and infrared reflection spectroscopy. Crystallinity varies systematically with cooling rate and annealing time over the range 20 to 40%. The occurrence of oriented crystal growth of the PEEK relative to the carbon fiber can be monitored by x-ray diffraction. 8 references, 10 figures, 1 table

Controlled interface between carbon fiber and epoxy by molecular self-assembly method

International Nuclear Information System (INIS)

He Jinmei; Huang Yudong; Liu Li; Cao Hailin

2006-01-01

In this paper, a new treatment method based on molecular self-assembly on carbon fiber surface was proposed for obtaining a controlled interface between carbon fiber and epoxy matrix in composite system. To form the controlled interfacial region, the surfaces of carbon fibers were first metallized by electroless Ag plating, then were reacted with a series of thiols (different chain lengths and terminally functional groups) to form self-assembly monolayers (SAMs), which further reacted with epoxy resin to generate a strong adhesion interface. The morphology, structure and composition of untreated and treated carbon fiber surface were investigated by atomic force microscope (AFM), surface-enhanced Raman scattering spectroscopy (SERS) and X-ray photoelectron spectroscopy (XPS), respectively. SERS study showed that thiols chemisorbed on Ag/carbon fiber in the form of thiolate species via the strong S-Ag coordinative bond. XPS study further confirmed the chemisorption by an S 2p 3/2 component observed at 162.2 eV. The binding energy was characteristic of silver thiolate. The interfacial shear strength of the carbon fiber/epoxy microcomposites was evaluated by the microbond technique. The results showed that there was a direct effect of the interfacial parameters changes such as chain lengths and surface functional groups on the fiber/matrix adhesion

Multiscale Hybrid Micro-Nanocomposites Based on Carbon Nanotubes and Carbon Fibers

Directory of Open Access Journals (Sweden)

Fawad Inam

2010-01-01

Full Text Available Amino-modified double wall carbon nanotube (DWCNT-NH2/carbon fiber (CF/epoxy hybrid micro-nanocomposite laminates were prepared by a resin infusion technique. DWCNT-NH2/epoxy nanocomposites and carbon fiber/epoxy microcomposites were made for comparison. Morphological analysis of the hybrid composites was performed using field emission scanning electron microscope. A good dispersion at low loadings of carbon nanotubes (CNTs in epoxy matrix was achieved by a bath ultrasonication method. Mechanical characterization of the hybrid micro-nanocomposites manufactured by a resin infusion process included three-point bending, mode I interlaminar toughness, dynamic mechanical analysis, and drop-weight impact testing. The addition of small amounts of CNTs (0.025, 0.05, and 0.1 wt% to epoxy resins for the fabrication of multiscale carbon fiber composites resulted in a maximum enhancement in flexural modulus by 35%, a 5% improvement in flexural strength, a 6% improvement in absorbed impact energy, and 23% decrease in the mode I interlaminar toughness. Hybridization of carbon fiber-reinforced epoxy using CNTs resulted in a reduction in and dampening characteristics, presumably as a result of the presence of micron-sized agglomerates.

Modification of carbon fiber surfaces via grafting with Meldrum's acid

Science.gov (United States)

Cuiqin, Fang; Jinxian, Wu; Julin, Wang; Tao, Zhang

2015-11-01

The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated in this work. The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid to create carboxylic functionalized surfaces. The surface functionalization effect was detected with X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), atomic force microscopy (AFM), and thermogravimetric analysis (TGA). The XPS results showed that the relative content of carboxylic groups on carbon fiber surfaces was increased from initial 1.41% to 7.84%, however, that of carbonyl groups was decreased from 23.11% to 13.28% after grafting reaction. The SEM, AFM and TGA results indicated that the surfaces of carbon fibers neither etched nor generated coating. The tensile strength of carbon fibers was preserved after grafting reaction according to single fiber tensile strength tests. The fibers were well combined with matrix and the maximal interlaminar shear strength (ILSS) of carbon fiber/epoxy resin composites was sharply increased approximately 74% after functionalization. The effects of acetic acid and sonication on the degree of the surface functionalization were also studied.

The Oxidation Kinetics of Continuous Carbon Fibers in a Cracked Ceramic Matrix Composite. Degree awarded by Case Western Reserve Univ., May 2000

Science.gov (United States)

Halbig, Michael C.

2001-01-01

Experimental observations and results suggest two primary regimes as a function of temperature, i.e., diffusion and reaction controlled kinetics. Thermogravimetric analysis of carbon fiber in flowing oxygen gave an activation energy of 64.1 kJ/mol in the temperature range of 500 to 600 C and an apparent activation energy of 7.6 kJ/mol for temperatures from 600 to 1400 C. When C/SiC composite material was unstressed, matrix effects at temperatures from 900 to 1400 C protected the internal fibers. When under stress, self-protection was not observed. Increasing the stress from 10 to 25 ksi caused a 67 to 82 percent reduction in times to failure at temperatures from 750 to 1500 C. Based on experimental results, observation, and theory, a finite difference model was developed, which simulates the diffusion of oxygen into a matrix crack that is bridged by carbon fibers. The model allows the influence of important variables on oxidation kinetics to be studied systematically, i.e., temperature, reaction rate constant, diffusion coefficient, environment, and sample geometry.

3-D FEM Modeling of fiber/matrix interface debonding in UD composites including surface effects

International Nuclear Information System (INIS)

Pupurs, A; Varna, J

2012-01-01

Fiber/matrix interface debond growth is one of the main mechanisms of damage evolution in unidirectional (UD) polymer composites. Because for polymer composites the fiber strain to failure is smaller than for the matrix multiple fiber breaks occur at random positions when high mechanical stress is applied to the composite. The energy released due to each fiber break is usually larger than necessary for the creation of a fiber break therefore a partial debonding of fiber/matrix interface is typically observed. Thus the stiffness reduction of UD composite is contributed both from the fiber breaks and from the interface debonds. The aim of this paper is to analyze the debond growth in carbon fiber/epoxy and glass fiber/epoxy UD composites using fracture mechanics principles by calculation of energy release rate G II . A 3-D FEM model is developed for calculation of energy release rate for fiber/matrix interface debonds at different locations in the composite including the composite surface region where the stress state differs from the one in the bulk composite. In the model individual partially debonded fiber is surrounded by matrix region and embedded in a homogenized composite.

Plasma-grafting polymerization on carbon fibers and its effect on their composite properties

Science.gov (United States)

Zhang, Huanxia; Li, Wei

2015-11-01

Interfacial adhesion between matrix and fibers plays a crucial role in controlling the performance of composites. Carbon fibers have the major constraint of chemical interness and hence have limited adhesion with the matrix. Surface treatment of fibers is the best solution to this problem. In this work, carbon fibers were activated by plasma and grafting polymerization. The grafting ratio of polymerization was obtained by acid-base titration. The chemical and physical changes induced by the treatments on carbon fiber surface was examined using contact angle measurements, X-ray photoelectron spectroscopy (XPS), and Fourier-transform infrared spectroscopy-attenuated total reflectance (FTIR-ATR) technique. The interfacial adhesion of CF/EP (carbon fiber/epoxy) composites were analyzed by a single fiber composite (SFC) for filament fragmentation test. Experimental results show that the grafting rate was not only the function of the plasma-treat time but also the concentration of the grafting polymerization. The oxygen-containing groups (such as Csbnd O, Cdbnd O, and Osbnd Cdbnd O) and the interfacial shear strength (IFSS) of the plasma-grafting carbon fiber increased more significantly than the carbon fiber without plasma treatment grafted with MAH. This demonstrates that the surfaces of the carbon fiber samples are more active, hydrophilic, and rough after plasma-grafting treatments using a DBD operating in ambient argon mixture with oxygen. With DBD (dielectric barrier discharges) operating in ambient argon mixture with oxygen, the more active, hydrophilic, and rough surface was obtained by the plasma-grafting treatments.

Plasma-grafting polymerization on carbon fibers and its effect on their composite properties

Energy Technology Data Exchange (ETDEWEB)

Zhang, Huanxia, E-mail: zhanghuanxia818@163.com [College of Materials and Textile Engineering, Jiaxing University, Jiaxing 314001, Zhejiang (China); Li, Wei [College of Textile Engineering, Donghua University, Shanghai 201620 (China); Key Laboratory of Textile Science and Technology, Ministry of Education, Shanghai 201620 (China)

2015-11-30

Graphical abstract: - Highlights: • A simple method to improve surface properties is applied to carbon fibers. • The maleic anhydride was grafted onto the carbon fiber with the FTIR spectra. • The plasma treatment time and polymerization condition affected on the grafting rate. • The carbon fibers exhibited excellent surface hydrophilicity and IFSS properties. - Abstract: Interfacial adhesion between matrix and fibers plays a crucial role in controlling the performance of composites. Carbon fibers have the major constraint of chemical interness and hence have limited adhesion with the matrix. Surface treatment of fibers is the best solution to this problem. In this work, carbon fibers were activated by plasma and grafting polymerization. The grafting ratio of polymerization was obtained by acid–base titration. The chemical and physical changes induced by the treatments on carbon fiber surface was examined using contact angle measurements, X-ray photoelectron spectroscopy (XPS), and Fourier-transform infrared spectroscopy-attenuated total reflectance (FTIR–ATR) technique. The interfacial adhesion of CF/EP (carbon fiber/epoxy) composites were analyzed by a single fiber composite (SFC) for filament fragmentation test. Experimental results show that the grafting rate was not only the function of the plasma-treat time but also the concentration of the grafting polymerization. The oxygen-containing groups (such as C−O, C=O, and O−C=O) and the interfacial shear strength (IFSS) of the plasma-grafting carbon fiber increased more significantly than the carbon fiber without plasma treatment grafted with MAH. This demonstrates that the surfaces of the carbon fiber samples are more active, hydrophilic, and rough after plasma-grafting treatments using a DBD operating in ambient argon mixture with oxygen. With DBD (dielectric barrier discharges) operating in ambient argon mixture with oxygen, the more active, hydrophilic, and rough surface was obtained by the

Plasma-grafting polymerization on carbon fibers and its effect on their composite properties

International Nuclear Information System (INIS)

Zhang, Huanxia; Li, Wei

2015-01-01

Graphical abstract: - Highlights: • A simple method to improve surface properties is applied to carbon fibers. • The maleic anhydride was grafted onto the carbon fiber with the FTIR spectra. • The plasma treatment time and polymerization condition affected on the grafting rate. • The carbon fibers exhibited excellent surface hydrophilicity and IFSS properties. - Abstract: Interfacial adhesion between matrix and fibers plays a crucial role in controlling the performance of composites. Carbon fibers have the major constraint of chemical interness and hence have limited adhesion with the matrix. Surface treatment of fibers is the best solution to this problem. In this work, carbon fibers were activated by plasma and grafting polymerization. The grafting ratio of polymerization was obtained by acid–base titration. The chemical and physical changes induced by the treatments on carbon fiber surface was examined using contact angle measurements, X-ray photoelectron spectroscopy (XPS), and Fourier-transform infrared spectroscopy-attenuated total reflectance (FTIR–ATR) technique. The interfacial adhesion of CF/EP (carbon fiber/epoxy) composites were analyzed by a single fiber composite (SFC) for filament fragmentation test. Experimental results show that the grafting rate was not only the function of the plasma-treat time but also the concentration of the grafting polymerization. The oxygen-containing groups (such as C−O, C=O, and O−C=O) and the interfacial shear strength (IFSS) of the plasma-grafting carbon fiber increased more significantly than the carbon fiber without plasma treatment grafted with MAH. This demonstrates that the surfaces of the carbon fiber samples are more active, hydrophilic, and rough after plasma-grafting treatments using a DBD operating in ambient argon mixture with oxygen. With DBD (dielectric barrier discharges) operating in ambient argon mixture with oxygen, the more active, hydrophilic, and rough surface was obtained by the

Method for the preparation of carbon fiber from polyolefin fiber precursor, and carbon fibers made thereby

Science.gov (United States)

Naskar, Amit Kumar; Hunt, Marcus Andrew; Saito, Tomonori

2015-08-04

Methods for the preparation of carbon fiber from polyolefin fiber precursor, wherein the polyolefin fiber precursor is partially sulfonated and then carbonized to produce carbon fiber. Methods for producing hollow carbon fibers, wherein the hollow core is circular- or complex-shaped, are also described. Methods for producing carbon fibers possessing a circular- or complex-shaped outer surface, which may be solid or hollow, are also described.

Enhancement of the in-plane shear properties of carbon fiber composites containing carbon nanotube mats

Science.gov (United States)

Kim, Hansang

2015-01-01

The in-plane shear property of carbon fiber laminates is one of the most important structural features of aerospace and marine structures. Fiber-matrix debonding caused by in-plane shear loading is the major failure mode of carbon fiber composites because of the stress concentration at the interfaces. In this study, carbon nanotube mats (CNT mat) were incorporated in two different types of carbon fiber composites. For the case of woven fabric composites, mechanical interlocking between the CNTs and the carbon fibers increased resistance to shear failure. However, not much improvement was observed for the prepreg composites as a result of incorporation of the CNT mats. The reinforcement mechanism of the CNT mat layer was investigated by a fractographic study using scanning electron microscopy. In addition, the CNT mat was functionalized by three different methods and the effectiveness of the functionalization methods was determined and the most appropriate functionalization method for the CNT mat was air oxidation.

Influence of fiber upon the radiation degradation of fiber-reinforced plastics

International Nuclear Information System (INIS)

Udagawa, Akira

1992-01-01

Influences of fiber upon the radiation degradation of fiber-reinforced plastics were investigated by using 2 MeV electrons. Radiation resistances were evaluated from the three-point bending strength of the fiber laminates which used bisphenol A-type epoxy resin as a matrix. Carbon fiber laminates had higher radiation resistance values than the laminates made of glass fiber. Model laminates using polyethylene as a matrix were prepared in order to examine the differences between carbon fiber and glass fiber filler, the relation between gel fraction and absorbed dose was established. When the polyethylene was filled in the carbon fiber, forming the gel was strikingly delayed. This result suggests that radiation protective action existing in carbon fiber to matrix resin is the main cause of the higher radiation resistance of carbon fiber reinforced plastics. (author)

Carbon nano tubes embedded in polymer nano fibers

International Nuclear Information System (INIS)

Dror, Y.; Kedem, S.; Khalfin, R.L.; Paz, Y.; Cohenl, Y.; Salalha, Y.; Yarin, A.L.; Zussman, A.

2004-01-01

Full Text: The electro spinning process was used successfully to embed Multi-walled carbon nano tubes (MWCNTs) and single-walled carbon nano tubes (SWCNTs) in a matrix of poly(ethylene oxide) (PEO) forming composite nano fibers. Initial dispersion of SWCNTs in water was achieved by the use of an amphphilic alternating copolymer of styrene and sodium maleate. MWNT dispersion was achieved by ionic and nonionic surfactants. The distribution and conformation of the nano tubes in the nano fibers were studied by transmission electron microscopy (TEM). Oxygen plasma etching was used to expose the nano tubes within the nano fibers to facilitate direct observation. Nano tube alignment within the nano fibers was shown to depend strongly on the quality of the initial dispersions. Well-dispersed and separated nano tubes were embedded in a straight and aligned form while entangled non-separated nano tubes were incorporated as dense aggregates. X-ray diffraction demonstrated a high degree of orientation of the PEO crystals in the electro spun nano fibers with embedded SWCNTs, whereas incorporation of MVCNTs had a detrimental effect on the polymer orientation. Composite polymer nano fibers containing dispersed phases of nanometric TiO 2 particles and MWCNTs were also prepared electro spinning. In this case, the polymer matrix was poly(acrylonitrile) (PAN). The morphology and possible applications of these composite nano fibers will be discussed

Electron beam irradiation effects on carbon fiber reinforced PEEK composite

International Nuclear Information System (INIS)

Sasuga, Tsuneo; Hagiwara, Miyuki; Odajima, Tosikazu; Sakai, Hideo; Nakakura, Toshiyuki; Masutani, Masahiro.

1987-03-01

Carbon fiber(CF) reinforced composites, using polyarylether-sulfone (PES) or polyarylether-ether-ketone (PEEK) as matrix material, were prepared and their electron beam irradiation effects were studied on the basis of changes in mechanical and dynamic viscoelastic properties and observation of fracture surfaces. The flexural strength of PES-CF composite decreased to 70 % of the initial strength after the irradiation of 3 MGy and 40 % after 15 MGy. The change in the profile of stress-strain (S-S) curves and fractographic observation by electron microscopy indicated that this composite irradiated with over 3 MGy was fractured by delamination caused by to the degradation of matrix polymer. The mechanical properties of PEEK-CF composite were scarcely decreased even after irradiated up to 180 MGy and this composite showed very high radiation resistance. The change in the profile of S-S curves and fractographic observation showed that this composite fractured due to destruction of fiber in the dose range less than 180 MGy, indicating that PEEK was excellent matrix material used in high radiation field. PEEK-PES-CF composite which was composed of the carbon fibers coated with PES solution showed less radiation resistance compared with PEEK-CF composite; the flexural strength decreased to 85 % of the initial value after the irradiation with 90 MGy. It was revealed from the changes in the profile of S-S curve that the specimen irradiated over 120 MGy was fractured due to not only fiber destruction but delamination. Deterioration mechanism of PEEK-PES-CF composite was studied by dynamic viscoelastic measurements in connection with the damage on matrix-fiber interface. It was suggested that the deterioration in mechanical properties of this composite was caused by the degradation of PES that coated on the surface of the carbon fibers. (author)

Radiation processing for PTFE composite reinforced with carbon fiber

International Nuclear Information System (INIS)

Akihiro Oshima; Akira Udagawa; Yousuke Morita

1999-01-01

The present work is an attempt to evaluate the performance of crosslinked PTFE as a polymer matrix for carbon fiber-reinforced composite materials. The carbon fiber-reinforced PTFE pre-composite, which is laminated with PTFE fine powder, is crosslinked by electron beam irradiation. Mechanical and frictional properties of the crosslinked PTFE composite obtained are higher than those of PTFE resin. The crosslinked PTFE composite with high mechanical and radiation resistant performance is obtained by radiation crosslinking process

Characterization of a New Fully Recycled Carbon Fiber Reinforced Composite Subjected to High Strain Rate Tension

Science.gov (United States)

Meftah, H.; Tamboura, S.; Fitoussi, J.; BenDaly, H.; Tcharkhtchi, A.

2018-06-01

The aim of this study is the complete physicochemical characterization and strain rate effect multi-scale analysis of a new fully recycled carbon fiber reinforced composites for automotive crash application. Two composites made of 20% wt short recycled carbon fibers (CF) are obtained by injection molding. The morphology and the degree of dispersion of CF in the matrixes were examined using a new ultrasonic method and SEM. High strain tensile behavior up to 100 s-1 is investigated. In order to avoid perturbation due to inertial effect and wave propagation, the specimen geometry was optimized. The elastic properties appear to be insensitive to the strain rate. However, a high strain rate effect on the local visco-plasticity of the matrix and fiber/matrix interface visco-damageable behavior is emphasized. The predominant damage mechanisms evolve from generalized matrix local ductility at low strain rate regime to fiber/matrix interface debonding and fibers pull-out at high strain rate regime.

Modification of carbon fiber surfaces via grafting with Meldrum's acid

International Nuclear Information System (INIS)

Cuiqin, Fang; Jinxian, Wu; Julin, Wang; Tao, Zhang

2015-01-01

Graphical abstract: - Highlights: • The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated. • The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid. • The relative content of carboxylic groups on carbon fiber surfaces was increased. • The surfaces of carbon fibers neither etched nor generated coating. • Tensile strength of carbon fibers was preserved after grafting reaction. - Abstract: The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated in this work. The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid to create carboxylic functionalized surfaces. The surface functionalization effect was detected with X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), atomic force microscopy (AFM), and thermogravimetric analysis (TGA). The XPS results showed that the relative content of carboxylic groups on carbon fiber surfaces was increased from initial 1.41% to 7.84%, however, that of carbonyl groups was decreased from 23.11% to 13.28% after grafting reaction. The SEM, AFM and TGA results indicated that the surfaces of carbon fibers neither etched nor generated coating. The tensile strength of carbon fibers was preserved after grafting reaction according to single fiber tensile strength tests. The fibers were well combined with matrix and the maximal interlaminar shear strength (ILSS) of carbon fiber/epoxy resin composites was sharply increased approximately 74% after functionalization. The effects of acetic acid and sonication on the degree of the surface functionalization were also studied.

Modification of carbon fiber surfaces via grafting with Meldrum's acid

Energy Technology Data Exchange (ETDEWEB)

Cuiqin, Fang; Jinxian, Wu [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Julin, Wang, E-mail: wjl@mail.buct.edu.cn [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Tao, Zhang [Beijing Institute of Ancient Architecture, Beijing 100050 (China)

2015-11-30

Graphical abstract: - Highlights: • The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated. • The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid. • The relative content of carboxylic groups on carbon fiber surfaces was increased. • The surfaces of carbon fibers neither etched nor generated coating. • Tensile strength of carbon fibers was preserved after grafting reaction. - Abstract: The mechanism of Meldrum's acid modifying carbon fiber surfaces was investigated in this work. The existing carbonyl groups of carbon fibers were grafted with Meldrum's acid to create carboxylic functionalized surfaces. The surface functionalization effect was detected with X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), atomic force microscopy (AFM), and thermogravimetric analysis (TGA). The XPS results showed that the relative content of carboxylic groups on carbon fiber surfaces was increased from initial 1.41% to 7.84%, however, that of carbonyl groups was decreased from 23.11% to 13.28% after grafting reaction. The SEM, AFM and TGA results indicated that the surfaces of carbon fibers neither etched nor generated coating. The tensile strength of carbon fibers was preserved after grafting reaction according to single fiber tensile strength tests. The fibers were well combined with matrix and the maximal interlaminar shear strength (ILSS) of carbon fiber/epoxy resin composites was sharply increased approximately 74% after functionalization. The effects of acetic acid and sonication on the degree of the surface functionalization were also studied.

Effect of particulate matrix inhibitors on microstructure and properties of 2-D carbon-carbon composites

International Nuclear Information System (INIS)

Tlomak, P.; Takano, Shigeru; Wright, M.A.; Ju, Chien-Ping.

1991-01-01

Extended-life applications of structural carbon-carbon (C-C) composites involve multiple periods of operation in high-temperature oxidizing environments and as such require a reliable oxidation protection system (OPS). Advanced OPS's generally consist of an external ceramic coating combined with an in-depth matrix inhibitor. This work investigated the effects produced by particulate inhibitors doped on the matrix on the microstructure of 2D, PAN fiber-pitch matrix C-C's. Boron and zirconium-based particulate inhibitors were added to the matrix material prior to heat treatment. A process was developed to assure a uniform distribution of the inhibitors. Oxidation behavior of such matrix-inhibited composites was evaluated using isothermal oxidation tests. 5 refs

Carbon storage potential in natural fiber composites

Energy Technology Data Exchange (ETDEWEB)

Pervaiz, Muhammad; Sain, Mohini M. [Faculty of Forestry, Advanced Wood Composite Group, Earth Science Center, University of Toronto, 33 Willcocks Street, Toronto, Ont. (Canada) M5S 3B3

2003-11-01

The environmental performance of hemp based natural fiber mat thermoplastic (NMT) has been evaluated in this study by quantifying carbon storage potential and CO{sub 2} emissions and comparing the results with commercially available glass fiber composites. Non-woven mats of hemp fiber and polypropylene matrix were used to make NMT samples by film-stacking method without using any binder aid. The results showed that hemp based NMT have compatible or even better strength properties as compared to conventional flax based thermoplastics. A value of 63 MPa for flexural strength is achieved at 64% fiber content by weight. Similarly, impact energy values (84-154 J/m) are also promising. The carbon sequestration and storage by hemp crop through photosynthesis is estimated by quantifying dry biomass of fibers based on one metric ton of NMT. A value of 325 kg carbon per metric ton of hemp based composite is estimated which can be stored by the product during its useful life. An extra 22% carbon storage can be achieved by increasing the compression ratio by 13% while maintaining same flexural strength. Further, net carbon sequestration by industrial hemp crop is estimated as 0.67 ton/h/year, which is compatible to all USA urban trees and very close to naturally, regenerated forests. A comparative life cycle analysis focused on non-renewable energy consumption of natural and glass fiber composites shows that a net saving of 50 000 MJ (3 ton CO{sub 2} emissions) per ton of thermoplastic can be achieved by replacing 30% glass fiber reinforcement with 65% hemp fiber. It is further estimated that 3.07 million ton CO{sub 2} emissions (4.3% of total USA industrial emissions) and 1.19 million m{sup 3} crude oil (1.0% of total Canadian oil consumption) can be saved by substituting 50% fiber glass plastics with natural fiber composites in North American auto applications. However, to compete with glass fiber effectively, further research is needed to improve natural fiber processing

Fiber/matrix interfaces for SiC/SiC composites: Multilayer SiC coatings

Energy Technology Data Exchange (ETDEWEB)

Halverson, H.; Curtin, W.A. [Virginia Polytechnic Institute and State Univ., Blacksburg, VA (United States)

1996-08-01

Tensile tests have been performed on composites of CVI SiC matrix reinforced with 2-d Nicalon fiber cloth, with either pyrolitic carbon or multilayer CVD SiC coatings [Hypertherm High-Temperature Composites Inc., Huntington Beach, CA.] on the fibers. To investigate the role played by the different interfaces, several types of measurements are made on each sample: (i) unload-reload hysteresis loops, and (ii) acoustic emission. The pyrolitic carbon and multilayer SiC coated materials are remarkably similar in overall mechanical responses. These results demonstrate that low-modulus, or compliant, interface coatings are not necessary for good composite performance, and that complex, hierarchical coating structures may possibly yield enhanced high-temperature performance. Analysis of the unload/reload hysteresis loops also indicates that the usual {open_quotes}proportional limit{close_quotes} stress is actually slightly below the stress at which the 0{degrees} load-bearing fibers/matrix interfaces slide and are exposed to atmosphere.

Interlaminar and ductile characteristics of carbon fibers-reinforced plastics produced by nanoscaled electroless nickel plating on carbon fiber surfaces.

Science.gov (United States)

Park, Soo-Jin; Jang, Yu-Sin; Rhee, Kyong-Yop

2002-01-15

In this work, a new method based on nanoscaled Ni-P alloy coating on carbon fiber surfaces is proposed for the improvement of interfacial properties between fibers and epoxy matrix in a composite system. Fiber surfaces and the mechanical interfacial properties of composites were characterized by atomic absorption spectrophotometer (AAS), scanning electron microscopy (SEM), X-ray photoelectron spectrometry (XPS), interlaminar shear strength (ILSS), and impact strength. Experimental results showed that the O(1s)/C(1s) ratio or Ni and P amounts had been increased as the electroless nickel plating proceeded; the ILSS had also been slightly improved. The impact properties were significantly improved in the presence of Ni-P alloy on carbon fiber surfaces, increasing the ductility of the composites. This was probably due to the effect of substituted Ni-P alloy, leading to an increase of the resistance to the deformation and the crack initiation of the epoxy system.

Fabrication of fiber composites with a MAX phase matrix by reactive melt infiltration

International Nuclear Information System (INIS)

Lenz, F; Krenkel, W

2011-01-01

Due to the inherent brittleness of ceramics it is very desirable to increase the damage tolerance of ceramics. The ternary MAX phases are a promising group of materials with high fracture toughness. The topic of this study is the development of ceramic matrix composites (CMCs) with a matrix containing MAX phases, to achieve a damage tolerant structural composite material. For this purpose carbon fiber reinforced preforms with a carbon-titanium carbide matrix (C/C-TiC) were developed and infiltrated with silicon by a pressureless reactive melt infiltration. Finally liquid silicon caused the formation of SiC, TiSi 2 and Ti 3 SiC 2 in the matrix of the composite.

Characterization of adhesion at carbon fiber-fluorinated epoxy interface and effect of environmental degradation

Science.gov (United States)

Dasgupta, Suman

2011-12-01

Carbon fiber reinforced polymers are excellent candidates for aerospace, automobile and other mobile applications due to their high specific strength and modulus. The most prominent aerospace application of carbon fiber composites in recent times is the Boeing 787 Dreamliner, which is the world's first major commercial airliner to extensively use composite materials. The critical issue, which needs to be addressed hereby, is long-term safety. Hence, long-term durability of composite materials in such applications becomes a point of concern. Conventional polymer matrices, such as thermosetting resins, which are used as matrix material in carbon fiber composites, are susceptible to degradation in the form of chemical corrosion, UV degradation and moisture, in severe environmental conditions. Fluorinated polymers offer a viable alternative as matrix material, due to their reduced susceptibility to environmental degradation. The epoxy system used in this study is fluorinated Tetra-glycidyl methylene di-aniline (6F-TGMDA), which was developed by polymer scientists at NASA Langley Research Center. The hydrophobic nature of this epoxy makes it a potential matrix material in aerospace applications. However, its compatibility in carbon fiber-reinforced composites remains to be investigated. This study aims to characterize the interfacial properties in carbon fiber reinforced fluorinated epoxy composites. Typical interfacial characterization parameters, like interfacial shear strength, estimated from the microbond test, proved to be inadequate in accurately estimating adhesion since it assumes a uniform distribution of stresses along the embedded fiber length. Also, it does not account for any residual stresses present at the interface, which might arise due to thermal expansion differences and Poisson's ratio differences of the fiber and matrix. Hence, an analytical approach, which calculates adhesion pressure at the interface, was adopted. This required determination of

Optimization of interfacial properties of carbon fiber/epoxy composites via a modified polyacrylate emulsion sizing

Energy Technology Data Exchange (ETDEWEB)

Yuan, Xiaomin [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China); Carbon Fiber Engineering Research Center, School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Zhu, Bo, E-mail: zhubo@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China); Carbon Fiber Engineering Research Center, School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Cai, Xun, E-mail: caixunzh@sdu.edu.cn [School of Computer Science and Technology, Shandong University, Jinan 250101 (China); Liu, Jianjun [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China); Carbon Fiber Engineering Research Center, School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Qiao, Kun [Carbon Fiber Engineering Research Center, School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Yu, Junwei [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China); Carbon Fiber Engineering Research Center, School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)

2017-04-15

Highlights: • An improved interfacial adhesion in CF/EP composite by FSMPA sizing was put forward. • Sized CFs featured promotions of wettability, chemical activity and mechanical property. • A sizing mechanism containing chemical interaction and physical absorption was proposed. - Abstract: The adhesion behavior of epoxy resin to carbon fibers has always been a challenge, on account of the inertness of carbon fibers and the lack of reactive functional groups. In this work, a modified polyacrylate sizing agent was prepared to modify the interface between the carbon fiber and the epoxy matrix. The surface characteristics of carbon fibers were investigated to determine chemical composition, morphology, wettability, interfacial phase analysis and interfacial adhesion. Sized carbon fibers featured improved wettability and a slightly decreased surface roughness due to the coverage of a smooth sizing layer, compared with the unsized ones. Moreover, the content of surface activated carbon atoms increased from 12.65% to 24.70% and the interlaminar shear strength (ILSS) of carbon fiber/epoxy composites raised by 14.2%, indicating a significant improvement of chemical activity and mechanical property. SEM images of the fractured surface of composites further proved that a gradient interfacial structure with increased thicknesses was formed due to the transition role of the sizing. Based on these results, a sizing mechanism consisting of chemical interaction bonding and physical force absorption was proposed, which provides an efficient and feasible method to solve the poor adhesion between carbon fiber and epoxy matrix.

Optimization of interfacial properties of carbon fiber/epoxy composites via a modified polyacrylate emulsion sizing

International Nuclear Information System (INIS)

Yuan, Xiaomin; Zhu, Bo; Cai, Xun; Liu, Jianjun; Qiao, Kun; Yu, Junwei

2017-01-01

Highlights: • An improved interfacial adhesion in CF/EP composite by FSMPA sizing was put forward. • Sized CFs featured promotions of wettability, chemical activity and mechanical property. • A sizing mechanism containing chemical interaction and physical absorption was proposed. - Abstract: The adhesion behavior of epoxy resin to carbon fibers has always been a challenge, on account of the inertness of carbon fibers and the lack of reactive functional groups. In this work, a modified polyacrylate sizing agent was prepared to modify the interface between the carbon fiber and the epoxy matrix. The surface characteristics of carbon fibers were investigated to determine chemical composition, morphology, wettability, interfacial phase analysis and interfacial adhesion. Sized carbon fibers featured improved wettability and a slightly decreased surface roughness due to the coverage of a smooth sizing layer, compared with the unsized ones. Moreover, the content of surface activated carbon atoms increased from 12.65% to 24.70% and the interlaminar shear strength (ILSS) of carbon fiber/epoxy composites raised by 14.2%, indicating a significant improvement of chemical activity and mechanical property. SEM images of the fractured surface of composites further proved that a gradient interfacial structure with increased thicknesses was formed due to the transition role of the sizing. Based on these results, a sizing mechanism consisting of chemical interaction bonding and physical force absorption was proposed, which provides an efficient and feasible method to solve the poor adhesion between carbon fiber and epoxy matrix.

A Study of Atmospheric Plasma Treatment on Surface Energetics of Carbon Fibers

International Nuclear Information System (INIS)

Park, Soo Jin; Chang, Yong Hwan; Moon, Cheol Whan; Suh, Dong Hack; Im, Seung Soon; Kim, Yeong Cheol

2010-01-01

In this study, the atmospheric plasma treatment with He/O 2 was conducted to modify the surface chemistry of carbon fibers. The effects of plasma treatment parameters on the surface energetics of carbon fibers were experimentally investigated with respect to gas flow ratio, power intensity, and treatment time. Surface characteristics of the carbon fibers were determined by X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), Fourier transform infrared (FT-IR), Zeta-potential, and contact angle measurements. The results indicated that oxygen plasma treatment led to a large amount of reactive functional groups onto the fiber surface, and these groups can form together as physical intermolecular bonding to improve the surface wettability with a hydrophilic polymer matrix

Development of Circular Disk Model for Polymeric Nanocomposites and Micromechanical Analysis of Residual Stresses in Reinforced Fibers with Carbon Nanotubes

Directory of Open Access Journals (Sweden)

A. R. Ghasemi

2017-02-01

Full Text Available In this study, Circular Disk Model (CDM has been developed to determine the residual stresses in twophase and three- phase unit cell. The two-phase unit cell is consisting of carbon fiber and matrix. The three-phase unit cell is consisting of carbon fiber, carbon nanotubes and matrix in which the carbon fiber is reinforced with the carbon nanotube using electrophoresis method. For different volume fractions of carbon nanotubes, thermal properties of the carbon fiber and carbon nanotube in different linear and lateral directions and also different placement conditions of carbon nanotubes have been considered. Also, residual stresses distribution in two and three phases has been studied, separately. Results of micromechanical analysis of residual stresses obtained from Finite Element Method and CDM, confirms the evaluation and development of three dimensional CDM.

Hybrid carbon/glass fiber composites: Micromechanical analysis of structure–damage resistance relationships

DEFF Research Database (Denmark)

Mishnaevsky, Leon; Dai, Gaoming

2014-01-01

A computational study of the effect of microstructure of hybrid carbon/glass fiber composites on their strength is presented. Unit cells with hundreds of randomly located and misaligned fibers of various properties and arrangements are subject to tensile and compression loading, and the evolution...... strength than pure composites, while the strength of hybrid composites under inform force loading increases steadily with increasing the volume content of carbon fibers....... of fiber damages is analyzed in numerical experiments. The effects of fiber clustering, matrix properties, nanoreinforcement, load sharing rules on the strength and damage resistance of composites are studied. It was observed that hybrid composites under uniform displacement loading might have lower...

Mechanical Properties of Epoxy and Its Carbon Fiber Composites Modified by Nanoparticles

Directory of Open Access Journals (Sweden)

Fang Liu

2017-01-01

Full Text Available Compressive properties are commonly weak parts in structural application of fiber composites. Matrix modification may provide an effective way to improve compressive performance of the composites. In this work, the compressive property of epoxies (usually as matrices of fiber composites modified by different types of nanoparticles was firstly investigated for the following study on the compressive property of carbon fiber reinforced epoxy composites. Carbon fiber/epoxy composites were fabricated by vacuum assisted resin infusion molding (VARIM technique using stitched unidirectional carbon fabrics, with the matrices modified with nanosilica, halloysite, and liquid rubber. Testing results showed that the effect of different particle contents on the compressive property of fiber/epoxy composites was more obvious than that in epoxies. Both the compressive and flexural results showed that rigid nanoparticles (nanosilica and halloysite have evident strengthening effects on the compression and flexural responses of the carbon fiber composite laminates fabricated from fabrics.

Preparation of carbon fiber unsaturated sizing agent for enhancing interfacial strength of carbon fiber/vinyl ester resin composite

Science.gov (United States)

Jiao, Weiwei; Cai, Yemeng; Liu, Wenbo; Yang, Fan; Jiang, Long; Jiao, Weicheng; Wang, Rongguo

2018-05-01

The practical application of carbon fiber (CF) reinforced vinyl ester resin (VE) composite was hampered seriously by the poor interfacial adhesion property. In this work, a novel unsaturated sizing agent was designed and prepared to improve the interfacial strength by covalently bonding CF with VE matrix. The main component of the sizing agent, N-(4‧4-diaminodiphenyl methane)-2-hydroxypropyl methacrylate (DMHM), was synthesized and confirmed by FTIR and NMR. XPS results of sized carbon fiber (SCF) showed that DMHM has adhered to desized fiber surface and reacted with some active functional groups on the surface. The SCF was characterized by high surface roughness and surface energy (especially the polar component), which means better wettability by VE. As a result, the interface shear strength and interlaminar shear strength of SCF/VE composite were enhanced by 96.56% and 66.07% respectively compared with CF/VE composite, benefited mainly from the strong and tough interphase.

Magneto-carbonization method for production of carbon fiber, and high performance carbon fibers made thereby

Science.gov (United States)

Naskar, Amit K.; Ozcan, Soydan; Eberle, Claude C.; Abdallah, Mohamed Gabr; Mackiewicz, Ludtka Gail; Ludtka, Gerard Michael; Paulauskas, Felix Leonard; Rivard, John Daniel Kennedy

2017-08-08

Method for the preparation of carbon fiber from fiber precursor, wherein the fiber precursor is subjected to a magnetic field of at least 3 Tesla during a carbonization process. The carbonization process is generally conducted at a temperature of at least 400.degree. C. and less than 2200.degree. C., wherein, in particular embodiments, the carbonization process includes a low temperature carbonization step conducted at a temperature of at least or above 400.degree. C. or 500.degree. C. and less than or up to 1000.degree. C., 1100.degree. C., or 1200.degree. C., followed by a high temperature carbonization step conducted at a temperature of at least or above 1200.degree. C. In particular embodiments, particularly in the case of a polyacrylonitrile (PAN) fiber precursor, the resulting carbon fiber may possess a minimum tensile strength of at least 600 ksi, a tensile modulus of at least 30 Msi, and an ultimate elongation of at least 1.5%.

Development of high-speed reactive processing system for carbon fiber-reinforced polyamide-6 composite: In-situ anionic ring-opening polymerization

International Nuclear Information System (INIS)

Kim, Sang-Woo; Seong, Dong Gi; Yi, Jin-Woo; Um, Moon-Kwang

2016-01-01

In order to manufacture carbon fiber-reinforced polyamide-6 (PA-6) composite, we optimized the reactive processing system. The in-situ anionic ring-opening polymerization of ε-caprolactam was utilized with proper catalyst and initiator for PA-6 matrix. The mechanical properties such as tensile strength, inter-laminar shear strength and compressive strength of the produced carbon fiber-reinforced PA-6 composite were measured, which were compared with the corresponding scanning electron microscope (SEM) images to investigate the polymer properties as well as the interfacial interaction between fiber and polymer matrix. Furthermore, kinetics of in-situ anionic ring-opening polymerization of ε-caprolactam will be discussed in the viewpoint of increasing manufacturing speed and interfacial bonding between PA-6 matrix and carbon fiber during polymerization.

Development of high-speed reactive processing system for carbon fiber-reinforced polyamide-6 composite: In-situ anionic ring-opening polymerization

Energy Technology Data Exchange (ETDEWEB)

Kim, Sang-Woo; Seong, Dong Gi; Yi, Jin-Woo; Um, Moon-Kwang [Composites Research Division, Korea Institute of Materials Science (KIMS), Changwon, Gyeongnam, 642–831 (Korea, Republic of)

2016-05-18

In order to manufacture carbon fiber-reinforced polyamide-6 (PA-6) composite, we optimized the reactive processing system. The in-situ anionic ring-opening polymerization of ε-caprolactam was utilized with proper catalyst and initiator for PA-6 matrix. The mechanical properties such as tensile strength, inter-laminar shear strength and compressive strength of the produced carbon fiber-reinforced PA-6 composite were measured, which were compared with the corresponding scanning electron microscope (SEM) images to investigate the polymer properties as well as the interfacial interaction between fiber and polymer matrix. Furthermore, kinetics of in-situ anionic ring-opening polymerization of ε-caprolactam will be discussed in the viewpoint of increasing manufacturing speed and interfacial bonding between PA-6 matrix and carbon fiber during polymerization.

Mechanical behavior of fiber/matrix interfaces in CFRP sheets subjected to plastic deformation

Directory of Open Access Journals (Sweden)

Kamiya Ryuta

2016-01-01

Full Text Available The use of Carbon Fiber Reinforced Plastic (CFRP is increasing markedly, partially in the aviation industry, but it has been considered that CFRP sheets cannot be formed by press-forming techniques owing to the low ductility of CFRP. Since the mechanical characteristics of CFRP are dominated by the microscale structure, it is possible to improve its formability by optimizing the material structure. Therefore, to improve the formability, the interaction between the carbon fibers and the matrix must be clarified. In this study, microscale analyses were conducted by a finite-element model with cohesive zone elements.

Enhanced electromagnetic properties of nickel nanoparticiles dispersed carbon fiber via electron beam irradiation

International Nuclear Information System (INIS)

Lee, Yeong Ju; Kim, Hyun Bin; Lee, Seung Jun; Kang, Phil Hyun

2015-01-01

Carbon fiber has received much attention owing to its properties, including a large surface-to-volume ratio, chemical and thermal stability, high thermal and electrical conductivity, and high mechanical strengths. In particular, magnetic nanopowder dispersed carbon fiber has been attractive in technological applications such as the electrochemical capacitor and electromagnetic wave shielding. In this study, the nickel-oxide-nanoparticle dispersed polyacrylonitrile (PAN) fibers were prepared through an electrospinning method. Electron beam irradiation was carried out with a 2.5 MeV beam energy to stabilize the materials. The samples were then heat treated for stabilization and carbonization. The nanofiber surface was analyzed using a field emission scanning electron microscope (FE-SEM). The crystal structures of the carbon matrix and nickel nanopowders were analysed using X-ray diffraction (XRD). In addition, the magnetic and electrical properties were analyzed using a vibrating sample magnetometer (VSM) and 4 point probe. As the irradiation dose increases, the density of the carbon fiber was increased. In addition, the electrical properties of the carbon fiber improved through electron beam irradiation. This is because the amorphous region of the carbon fiber decreases. This electron beam effect of PAN fibers containing nickel nanoparticles confirmed their potential as a high performance carbon material for various applications

Enhanced electromagnetic properties of nickel nanoparticiles dispersed carbon fiber via electron beam irradiation

Energy Technology Data Exchange (ETDEWEB)

Lee, Yeong Ju; Kim, Hyun Bin; Lee, Seung Jun; Kang, Phil Hyun [Korea Atomic Energy Research Institute, Jeongeup (Korea, Republic of)

2015-02-15

Carbon fiber has received much attention owing to its properties, including a large surface-to-volume ratio, chemical and thermal stability, high thermal and electrical conductivity, and high mechanical strengths. In particular, magnetic nanopowder dispersed carbon fiber has been attractive in technological applications such as the electrochemical capacitor and electromagnetic wave shielding. In this study, the nickel-oxide-nanoparticle dispersed polyacrylonitrile (PAN) fibers were prepared through an electrospinning method. Electron beam irradiation was carried out with a 2.5 MeV beam energy to stabilize the materials. The samples were then heat treated for stabilization and carbonization. The nanofiber surface was analyzed using a field emission scanning electron microscope (FE-SEM). The crystal structures of the carbon matrix and nickel nanopowders were analysed using X-ray diffraction (XRD). In addition, the magnetic and electrical properties were analyzed using a vibrating sample magnetometer (VSM) and 4 point probe. As the irradiation dose increases, the density of the carbon fiber was increased. In addition, the electrical properties of the carbon fiber improved through electron beam irradiation. This is because the amorphous region of the carbon fiber decreases. This electron beam effect of PAN fibers containing nickel nanoparticles confirmed their potential as a high performance carbon material for various applications.

Enhanced interfacial properties of carbon fiber composites via aryl diazonium reaction “on water”

International Nuclear Information System (INIS)

Wang, Yuwei; Meng, Linghui; Fan, Liquan; Ma, Lichun; Qi, Meiwei; Yu, Jiali; Huang, Yudong

2014-01-01

Highlights: • Carbon fibers are grafted with phenyl amine group via aryl diazonium reaction. • Interfacial shear strength of the carbon fibers increases by 73%. • Tensile strength of the carbon fibers does not decrease distinctly. • Using water as the reaction medium can avoid pollution from organic solvents. • Grafting via aryl diazonium reaction in one step can improve modification efficiency. - Abstract: Polyacrylonitrile-based carbon fibers were functionalized with phenyl amine group via aryl diazonium reaction “on water” to improve their interfacial bonding with resin matrix. Raman spectroscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and scanning electron microscopy were employed to characterize ordered degree, functional groups, chemical states and morphology of carbon fiber surface, respectively. The results showed that phenyl amine groups were grafted on the fiber surface successfully. Mechanical property test results indicated that the aryl diazonium reaction in this paper could improve the interfacial shear strength by 73%, while the tensile strength was down very slightly. Hence aryl diazonium reaction “on water” could be a facile green platform to functionalize carbon fibers for many interesting applications

Enhanced interfacial properties of carbon fiber composites via aryl diazonium reaction “on water”

Energy Technology Data Exchange (ETDEWEB)

Wang, Yuwei [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); College of Materials Science and Engineering, Qiqihar University, Qiqihar 161006 (China); Meng, Linghui [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Fan, Liquan [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); College of Materials Science and Engineering, Qiqihar University, Qiqihar 161006 (China); Ma, Lichun; Qi, Meiwei; Yu, Jiali [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Huang, Yudong, E-mail: ydhuang.hit1@yahoo.com.cn [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China)

2014-10-15

Highlights: • Carbon fibers are grafted with phenyl amine group via aryl diazonium reaction. • Interfacial shear strength of the carbon fibers increases by 73%. • Tensile strength of the carbon fibers does not decrease distinctly. • Using water as the reaction medium can avoid pollution from organic solvents. • Grafting via aryl diazonium reaction in one step can improve modification efficiency. - Abstract: Polyacrylonitrile-based carbon fibers were functionalized with phenyl amine group via aryl diazonium reaction “on water” to improve their interfacial bonding with resin matrix. Raman spectroscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and scanning electron microscopy were employed to characterize ordered degree, functional groups, chemical states and morphology of carbon fiber surface, respectively. The results showed that phenyl amine groups were grafted on the fiber surface successfully. Mechanical property test results indicated that the aryl diazonium reaction in this paper could improve the interfacial shear strength by 73%, while the tensile strength was down very slightly. Hence aryl diazonium reaction “on water” could be a facile green platform to functionalize carbon fibers for many interesting applications.

Gel Spun PAN/CNT Based Carbon Fibers with Honey-Comb Cross-Section

Science.gov (United States)

2013-11-13

samples were prepared by mounting a single filament on a copper 3-post TEM grid (Omniprobe) and curing in epoxy (Gatan). The carbon fiber was then... Kevlar ® 49 [28], Zylon® [29], T300 [2], IM10 [30], M60J [31], YS-95A [32] were obtained from the data sheets of these fibers from the respective...made contained 60 vol% fibers in epoxy matrix. Fiber compressive strength may be dependent on fiber structure as well as fiber geometry. Kumar et al

Treatments of jute fibers aiming at improvement of fiber-phenolic matrix adhesion

Directory of Open Access Journals (Sweden)

Ilce Aiko Tanaka Razera

2014-08-01

Full Text Available Composites based on a thermoset phenolic matrix and jute fibers were prepared and characterized. The fibers were alternatively treated with ionized air or aqueous alkaline solution (mercerization with the aim of introducing changes in the morphology, dispersive component of surface free energy, γS D (estimated by Inverse Gas Chromatography, IGC and the acid/base character of their surfaces, shown by their ANs/DNs ratio (estimated by IGC, and their degree of crystallinity. The final objective was to investigate the influence of these modifications on the adhesion at the jute fiber/phenolic matrix interface in the composites. The untreated jute fiber showed 50% crystallinity, γS D=18 mJ m- 2 and ANs/DNs= 0.9 (amphoteric surface, tensile strength = 460 MPa and maximum elongation = 0.7%, while the respective composite had an impact strength of 72.6 J m- 1. The treatments positively modified the fibers and the adhesion at the interface was better in the composites reinforced with treated fibers than with untreated fibers. The best set of results was exhibited by the fiber treated with 10% NaOH [46% crystallinity, γS D = 26 J m- 2 (phenolic matrix γS D = 32 J m- 2, ANs/DNs = 1.8 (surface predominantly acidic, similar to phenolic matrix, ANs/DNs = 1.4, tensile strength approximately 900 MPa, maximum elongation = 2%, impact strength of respective composite approximately 95 J m- 1]. The fibers treated for 5 h with ionized air exhibited favorable properties [(45% crystallinity, γS D = 27 J m- 2, ANs/DNs = 2.1 (acidic surface] for further use as reinforcement of a phenolic matrix, but their partial degradation during the treatment decreased their tensile properties (395 MPa and 0.5% for tensile strength and maximum elongation, respectively and their action as reinforcement (impact strength of the respective composite approximately 73 J m- 1.

Carbon fibers and composites modified by intercalation

International Nuclear Information System (INIS)

Macherzynska, B.; Blazewicz, S.

2002-01-01

The aim of this paper was to describe ability to intercalation of laboratory prepared carbon composites and their constituents. In work the following materials were tested; pinch-based fibres of P-120 and K-1100 manufacturer's designations, carbon matrix and resulting composites. To prepare a matrix of composites, phenol-formaldehyde resin (Z) and pinch-based precursor (PAK) were used. After initial carbonization, the carbon matrix was heated to 2150 o C i to improve ability to the future intercalation. Three kinds of composites (P/Z, K/Z and K/PAK), with two directional reinforcement (2D), were prepared. All carbon samples were intercalated with copper chloride(II). To study the structure of all materials, before and after intercalation, X-ray diffraction method was used. It enabled to measure microstructure parameters (L c and L a ), interplanar distance (d 002 ) thickness of an intercalation layer (d i ). Before intercalation, graphite fibers are characterized by well developed graphite structure of three-dimensional order, different than carbon turbostratic structures. Graphite fibres show a tendency to intercalation, however this process proceeds harder than in a synthetic graphite, which is testified by diffraction spectra with visible complex stages of intercalation. Comparison of two kinds of graphite fibres show s that their structure significantly affects intercalation process. In the case of composite matrix, a better structure ordering was observed for carbon obtained from PAK than for carbon originating from Z precursor. During production of composites, after the heat treatment (2150 o C), carbon obtained from pyrolysis of Z precursor crystallises on the fibre surface, building a well-developed structure of matrix. The same process occurs during carbonization of pinch-based precursor in presence of graphite fibres. In both cases the composites contain well crystallized graphite phases. The study of carbon composite intercalation shows that the process

Oxidation Kinetics and Strength Degradation of Carbon Fibers in a Cracked Ceramic Matrix Composite

Science.gov (United States)

Halbig, Michael C.

2003-01-01

Experimental results and oxidation modeling will be presented to discuss carbon fiber susceptibility to oxidation, the oxidation kinetics regimes and composite strength degradation and failure due to oxidation. Thermogravimetric Analysis (TGA) was used to study the oxidation rates of carbon fiber and of a pyro-carbon interphase. The analysis was used to separately obtain activation energies for the carbon constituents within a C/SiC composite. TGA was also conducted on C/SiC composite material to study carbon oxidation and crack closure as a function of temperature. In order to more closely match applications conditions C/SiC tensile coupons were also tested under stressed oxidation conditions. The stressed oxidation tests show that C/SiC is much more susceptible to oxidation when the material is under an applied load where the cracks are open and allow for oxygen ingress. The results help correlate carbon oxidation with composite strength reduction and failure.

Method for the preparation of carbon fiber from polyolefin fiber precursor

Energy Technology Data Exchange (ETDEWEB)

Naskar, Amit Kumar; Hunt, Marcus Andrew; Saito, Tomonori

2017-11-28

Methods for the preparation of carbon fiber from polyolefin fiber precursor, wherein the polyolefin fiber precursor is partially sulfonated and then carbonized to produce carbon fiber. Methods for producing hollow carbon fibers, wherein the hollow core is circular- or complex-shaped, are also described. Methods for producing carbon fibers possessing a circular- or complex-shaped outer surface, which may be solid or hollow, are also described.

Carbon Fiber Biocompatibility for Implants

Directory of Open Access Journals (Sweden)

Richard Petersen

2016-01-01

Full Text Available Carbon fibers have multiple potential advantages in developing high-strength biomaterials with a density close to bone for better stress transfer and electrical properties that enhance tissue formation. As a breakthrough example in biomaterials, a 1.5 mm diameter bisphenol-epoxy/carbon-fiber-reinforced composite rod was compared for two weeks in a rat tibia model with a similar 1.5 mm diameter titanium-6-4 alloy screw manufactured to retain bone implants. Results showed that carbon-fiber-reinforced composite stimulated osseointegration inside the tibia bone marrow measured as percent bone area (PBA to a great extent when compared to the titanium-6-4 alloy at statistically significant levels. PBA increased significantly with the carbon-fiber composite over the titanium-6-4 alloy for distances from the implant surfaces of 0.1 mm at 77.7% vs. 19.3% (p < 10−8 and 0.8 mm at 41.6% vs. 19.5% (p < 10−4, respectively. The review focuses on carbon fiber properties that increased PBA for enhanced implant osseointegration. Carbon fibers acting as polymer coated electrically conducting micro-biocircuits appear to provide a biocompatible semi-antioxidant property to remove damaging electron free radicals from the surrounding implant surface. Further, carbon fibers by removing excess electrons produced from the cellular mitochondrial electron transport chain during periods of hypoxia perhaps stimulate bone cell recruitment by free-radical chemotactic influences. In addition, well-studied bioorganic cell actin carbon fiber growth would appear to interface in close contact with the carbon-fiber-reinforced composite implant. Resulting subsequent actin carbon fiber/implant carbon fiber contacts then could help in discharging the electron biological overloads through electrochemical gradients to lower negative charges and lower concentration.

Enhanced interfacial properties of carbon fiber composites via aryl diazonium reaction “on water”

Science.gov (United States)

Wang, Yuwei; Meng, Linghui; Fan, Liquan; Ma, Lichun; Qi, Meiwei; Yu, Jiali; Huang, Yudong

2014-10-01

Polyacrylonitrile-based carbon fibers were functionalized with phenyl amine group via aryl diazonium reaction "on water" to improve their interfacial bonding with resin matrix. Raman spectroscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and scanning electron microscopy were employed to characterize ordered degree, functional groups, chemical states and morphology of carbon fiber surface, respectively. The results showed that phenyl amine groups were grafted on the fiber surface successfully. Mechanical property test results indicated that the aryl diazonium reaction in this paper could improve the interfacial shear strength by 73%, while the tensile strength was down very slightly. Hence aryl diazonium reaction "on water" could be a facile green platform to functionalize carbon fibers for many interesting applications.

Strain evolution after fiber failure in a single-fiber metal matrix composite under cyclic loading

Energy Technology Data Exchange (ETDEWEB)

Hanan, Jay C. [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States)]. E-mail: jay.hanan@okstate.edu; Mahesh, Sivasambu [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Uestuendag, Ersan [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States)]. E-mail: ersan@caltech.edu; Beyerlein, Irene J. [Theoretical Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Swift, Geoffrey A. [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States); Clausen, Bjorn [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States); Brown, Donald W. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Bourke, Mark A.M. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

2005-06-15

The evolution of in situ elastic strain with cyclic tensile loading in each phase of a single Al{sub 2}O{sub 3}-fiber/aluminum-matrix composite was studied using neutron diffraction (ND). An analytical model appropriate for metal matrix composites (MMCs) was developed to connect the measured axial strain evolution in each phase with the possible micromechanical events that could occur during loading at room temperature: fiber fracture, interfacial slipping, and matrix plastic deformation. Model interpretation showed that the elastic strain evolution in the fiber and matrix was governed by fiber fracture and interface slipping and not by plastic deformation of the matrix, whereas the macroscopic stress-strain response of the composite was influenced by all three. The combined single-fiber composite model and ND experiment introduces a new and quick engineering approach for qualifying the micromechanical response in MMCs due to cyclic loading and fiber fracture.

Strain evolution after fiber failure in a single-fiber metal matrix composite under cyclic loading

International Nuclear Information System (INIS)

Hanan, Jay C.; Mahesh, Sivasambu; Uestuendag, Ersan; Beyerlein, Irene J.; Swift, Geoffrey A.; Clausen, Bjorn; Brown, Donald W.; Bourke, Mark A.M.

2005-01-01

The evolution of in situ elastic strain with cyclic tensile loading in each phase of a single Al 2 O 3 -fiber/aluminum-matrix composite was studied using neutron diffraction (ND). An analytical model appropriate for metal matrix composites (MMCs) was developed to connect the measured axial strain evolution in each phase with the possible micromechanical events that could occur during loading at room temperature: fiber fracture, interfacial slipping, and matrix plastic deformation. Model interpretation showed that the elastic strain evolution in the fiber and matrix was governed by fiber fracture and interface slipping and not by plastic deformation of the matrix, whereas the macroscopic stress-strain response of the composite was influenced by all three. The combined single-fiber composite model and ND experiment introduces a new and quick engineering approach for qualifying the micromechanical response in MMCs due to cyclic loading and fiber fracture

Effect of neutron irradiation on the dimension and the strength of carbon fiber/carbon composite derived from thermosetting resin precursor

International Nuclear Information System (INIS)

Yasuda, Eiichi; Tanabe, Yasuhiro; Kimura, Shiushichi; Maruyama, Tadashi; Iseki, Takayoshi; Yano, Toyohiko.

1988-01-01

Unidirectionally reinforced carbon fiber/carbon composite whose matrix was derived from thermosetting resin, was prepared. The heat-treatment temperature was 2800 deg C. The change in size and 4 point bending strength of the composite was measured after neutron irradiation (640 deg C, 6 x 10 24 n/m 2 , E > 1 MeV). Shrinkage in normal to the fiber direction was larger than that in fiber direction. Increase in strength and Young's modulus of the composite was observed after irradiation. Irradiated composite showed much higher deflection to fracture than unirradiated one. (author)

Chemically modified carbon fibers and their applications

International Nuclear Information System (INIS)

Ermolenko, I.N.; Lyubliner, I.P.; Gulko, N.V.

1990-01-01

This book gives a comprehensive review about chemically modified carbon fibers (e.g. by incorporation of other elements) and is structured as follows: 1. Types of carbon fibers, 2. Structure of carbon fibers, 3. Properties of carbon fibers, 4. The cellulose carbonization process, 5. Formation of element-carbon fiber materials, 6. Surface modification of carbon fibers, and 7. Applications of carbon fibers (e.g. adsorbents, catalysts, constituents of composites). (MM)

High-energy ion implantation of polymeric fibers for modification of reinforcement-matrix adhesion

International Nuclear Information System (INIS)

Grummon, D.S.; Schalek, R.; Ozzello, A.; Kalantar, J.; Drzal, L.T.

1991-01-01

We have previously reported on the effect of high-energy ion irradiation of ultrahigh molecular weight polyethylene (UHMW-PE), and Kevlar-49 polyaramid fibers, on fiber-matrix adhesion and interfacial shear strength (ISS) in epoxy matrix composites. Irradiation of UHMW-PE fibers produced large improvements in interfacial shear strength, without degrading fiber tensile strength. ISS was not generally affected in irradiated Kevlar-49, and fiber tensile strength decreased. The divergence in response between polyaramid and polyethylene relates both to differences in the mesoscopic structure of the individual fibers, and to the different forms of beam induced structural modification favored by the individual polymer chemistries. Here we report results of surface energy measurements, infrared spectroscopy analysis, and X-ray photoelectron spectroscopy studies on UHMW-PE and polyaramid fibers, irradiated to fluences between 2x10 12 and 5x10 15 cm -2 with N + , Ar + , Ti + , Na + , and He + at energies between 30 and 400 keV. UHMW-PE fibers showed a pronounced increase in the polar component of surface energy which could be associated with carbonyl, hydroxyl and hydroperoxide groups at the surface. Kevlar, on the other hand, tended toward carbonization and showed a decrease in nitrogen and oxygen concentrations and a sharp drop in polar surface energy. (orig.)

Interfacial (Fiber-matrix) Properties of High-strength Mortar (150 MPa) from Fiber Pullout

DEFF Research Database (Denmark)

Shannag, M.J.; Brincker, Rune; Hansen, Will

1996-01-01

 The steel fiber-matrix properties of high-strength mortar (150 MPa), such as DSP (densified small particle), are obtained and compared to an ordinary strength mortar (40 MPa) using a specially designed fiber pullout apparatus. A new method for estimating the debonding energy of the interfacial z......-strength DSP mortar has significantly improved interfacial properties compared to ordinary strength mortar. These results are important in the understanding of the role of steel fibers in improving the tensile properties of high-strength, brittle, cement-matrix composites....... The steel fiber-matrix properties of high-strength mortar (150 MPa), such as DSP (densified small particle), are obtained and compared to an ordinary strength mortar (40 MPa) using a specially designed fiber pullout apparatus. A new method for estimating the debonding energy of the interfacial...

Optimal Design for Hybrid Ratio of Carbon/Basalt Hybrid Fiber Reinforced Resin Matrix Composites

Directory of Open Access Journals (Sweden)

XU Hong

2017-08-01

Full Text Available The optimum hybrid ratio range of carbon/basalt hybrid fiber reinforced resin composites was studied. Hybrid fiber composites with nine different hybrid ratios were prepared before tensile test.According to the structural features of plain weave, the unit cell's performance parameters were calculated. Finite element model was established by using SHELL181 in ANSYS. The simulated values of the sample stiffness in the model were approximately similar to the experimental ones. The stress nephogram shows that there is a critical hybrid ratio which divides the failure mechanism of HFRP into single failure state and multiple failure state. The tensile modulus, strength and limit tensile strain of HFRP with 45% resin are simulated by finite element method. The result shows that the tensile modulus of HFRP with 60% hybrid ratio increases by 93.4% compared with basalt fiber composites (BFRP, and the limit tensile strain increases by 11.3% compared with carbon fiber composites(CFRP.

Absorbing Property of Multi-layered Short Carbon Fiber Absorbing Coating

OpenAIRE

Liu, Zhaohui; Tao, Rui; Ban, Guodong; Luo, Ping

2018-01-01

The radar absorbing coating was prepared with short carbon fiber asabsorbent and waterborne polyurethane (WPU) as matrix resin. The coating’s absorbing property was tested with vectornetwork analyzer, using aramid honeycomb as air layer which was matched withcarbon fiber coating. The results demonstrate that the single-layered carbonfiber absorbing coating presented relatively poor absorbing property when thelayer was thin, and the performance was slightly improved after the matched airlayer ...

Effect of gamma radiation on the magnetic properties of a carbon-fiber-reinforced plastic with a polysulfone matrix

International Nuclear Information System (INIS)

Rodin, Yu.P.; Arkhipov, A.A.; Korkhov, V.P.; Pudnik, V.V.

1994-01-01

In the present article, the authors report results of a study of the change in the magnetic susceptibility of a carbon-fiber-reinforced plastic based on a thermoplastic matrix -- aromatic polysulfone -- in relation to the absorbed dose of γ-radiation. The study results show that the change in the magnetic susceptibility of specimens which have absorbed different doses of gamma radiation correlates with the change in their mechanical properties, thermal behavior, and structural changes. A method is described for measuring susceptibility which can be used successfully to study the structure and properties of polymer materials and composites based on them. 3 refs., 3 figs

Mechanical properties of Nextel trademark 312 fiber-reinforced SiC matrix composites

International Nuclear Information System (INIS)

Vaidyanathan, K.R.; Sankar, J.; Kelkar, A.D.; Weaver, B.

1995-01-01

Vapor phase synthesis is emerging as a method for the preparation of near final-shape, ceramic matrix composites for advanced structural applications. Oxide fiber-reinforced silicon carbide matrix composites are currently being developed for these applications. The mechanical properties of Nextel trademark 312 fiber reinforced SiC matrix composites fabricated employing the forced-flow, thermal gradient chemical vapor infiltration process (FCVI) were evaluated at room temperature in pure tension. The composites were fabricated with a 0.15 μm pyrolytic carbon interface layer for improving the toughness of the composite system. Because of the available FCVI apparatus, only short length specimens (7--8 cm) could be fabricated. Room temperature tensile strengths were measured and compared to room temperature flexure strength results for the composite. Excellent toughness and composite behavior was obtained for the composite system. Fractography as well as possible factors responsible for the differences in tensile and flexural strengths for the composite system is presented in this paper

Laser absorption of carbon fiber reinforced polymer with randomly distributed carbon fibers

Science.gov (United States)

Hu, Jun; Xu, Hebing; Li, Chao

2018-03-01

Laser processing of carbon fiber reinforced polymer (CFRP) is a non-traditional machining method which has many prospective applications. The laser absorption characteristics of CFRP are analyzed in this paper. A ray tracing model describing the interaction of the laser spot with CFRP is established. The material model contains randomly distributed carbon fibers which are generated using an improved carbon fiber placement method. It was found that CFRP has good laser absorption due to multiple reflections of the light rays in the material’s microstructure. The randomly distributed carbon fibers make the absorptivity of the light rays change randomly in the laser spot. Meanwhile, the average absorptivity fluctuation is obvious during movement of the laser. The experimental measurements agree well with the values predicted by the ray tracing model.

Effect of Thermal Cycling on the Tensile Behavior of Polymer Composites Reinforced by Basalt and Carbon Fibers

Science.gov (United States)

Khalili, S. Mohammad Reza; Najafi, Moslem; Eslami-Farsani, Reza

2017-01-01

The aim of the present work was to investigate the effect of thermal cycling on the tensile behavior of three types of polymer-matrix composites — a phenolic resin reinforced with woven basalt fibers, woven carbon fibers, and hybrid basalt and carbon fibers — in an ambient environment. For this purpose, tensile tests were performed on specimens previously subjected to a certain number of thermal cycles. The ultimate tensile strength of the specimen reinforced with woven basalt fibers had by 5% after thermal cycling, but the strength of the specimen with woven carbon fibers had reduced to a value by 11% higher than that before thermal cycling.

Influence of carbon nanotubes coatings onto carbon fiber by oxidative treatments combined with electrophoretic deposition on interfacial properties of carbon fiber composite

International Nuclear Information System (INIS)

Deng, Chao; Jiang, Jianjun; Liu, Fa; Fang, Liangchao; Wang, Junbiao; Li, Dejia; Wu, Jianjun

2015-01-01

Graphical abstract: Carbon nanotube/carbon fiber hybrid fiber was proposed by the treatment with hydrogen peroxide and concentrated nitric acid combined with electrophoretic deposition process. - Highlights: • Carbon nanotube coated carbon fiber was prepared by two methods. • Uniform and dense CNTs network formed by oxidative treatments combined with EPD. • Pretreatment of the CF is beneficial to EPD of CNTs on carbon fiber surface. • CNTs enhanced the surface activity and wettability of carbon fibers. • CNTs have contributed to the interfacial properties of composite. - Abstract: To improve the interfacial performance of carbon fiber (CF) and epoxy resin, carbon nanotubes (CNTs) coatings were utilized to achieve this purpose through coating onto CF by the treatment with hydrogen peroxide and concentrated nitric acid combined with electrophoretic deposition (EPD) process. The influence of electrophoretically deposited CNTs coatings on the surface properties of CFs were investigated by Fourier transform infrared spectrometer, atomic force microscopy, scanning electron microscopy and dynamic contact angle analysis. The results indicated that the deposition of carbon nanotubes introduced some polar groups to carbon fiber surfaces, enhanced surface roughness and changed surface morphologies of carbon fibers. Surface wettability of carbon fibers may be significantly improved by increasing surface free energy of the fibers due to the deposition of CNTs. The thickness and density of the coatings increases with the introduction of pretreatment of the CF during the EPD process. Short beam shear test was performed to examine the effect of carbon fiber functionalization on mechanical properties of the carbon fiber/epoxy resin composites. The interfacial adhesion of CNTs/CF reinforced epoxy composites showed obvious enhancement of interlaminar shear strength by 60.2% and scanning electron microscope photographs showed that the failure mode of composites was changed

Evaluation of Mechanical Property of Carbon Fiber/Polypropylene Composite According to Carbon Fiber Surface Treatment

International Nuclear Information System (INIS)

Han, Song Hee; Oh, Hyun Ju; Kim, Seong Su

2013-01-01

In this study, the mechanical properties of a carbon fiber/polypropylene composite were evaluated according to the carbon fiber surface treatment. Carbon fiber surface treatments such as silane coupling agents and plasma treatment were performed to enhance the interfacial strength between carbon fibers and polypropylene. The treated carbon fiber surface was characterized by XP S, Sem, and single-filament tensile test. The interlaminar shear strength (Ilks) of the composite with respect to the surface treatment was determined by a short beam shear test. The test results showed that the Ilks of the plasma-treated specimen increased with the treatment time. The Ilks of the specimen treated with a silane coupling agent after plasma treatment increased by 48.7% compared to that of the untreated specimen

A study of tribological behaviors of the phenolic composite coating reinforced with carbon fibers

International Nuclear Information System (INIS)

Song Haojie; Zhang Zhaozhu; Luo Zhuangzhu

2007-01-01

The nitric acid treatment was used as a method to bind acidic oxygen functional groups on carbon fiber surfaces, thereafter these fibers (CFO) and unmodified carbon fibers (CF) were incorporated into the phenolic composite coating for wear investigations. Surface analyses of the carbon fibers before and after treatments were performed by FTIR, X-ray photoelectron spectrometer (XPS). Tribological behaviors of carbon fibers filled phenolic coatings were investigated using a ring on block wear tests under dry friction condition, and the worn surfaces and the transfer films formed on the surface of counterpart ring were, respectively, studied by SEM and optical microscope. The results show that the additions of carbon fibers were able to reduce the friction coefficient of the phenolic coating and enhance the wear life of it, especially, the wear life of the phenolic coating was the best when content of carbon fibers is at 10 wt.%. Moreover, we found that the friction and wear behaviors of the phenolic coating reinforced with 10 wt.% CFO were better than those of the coating reinforced with 10 wt.% CF. FTIR and XPS analyses indicated that the oxygen functional groups, such as -OH, O-C=O, C=O, and C-O, were attached on the carbon fiber surfaces after the oxidated treatment. In both cases, appropriate treatments could effectively improve the mechanical and tribological properties in the phenolic composite coating due to the enhanced fiber-matrix interfacial bonding

Patterned functional carbon fibers from polyethylene

Energy Technology Data Exchange (ETDEWEB)

Hunt, Marcus A [ORNL; Saito, Tomonori [ORNL; Brown, Rebecca H [ORNL; Kumbhar, Amar S [University of North Carolina, Chapel Hill; Naskar, Amit K [ORNL

2012-01-01

Patterned, continuous carbon fibers with controlled surface geometry were produced from a novel melt-processible carbon precursor. This portends the use of a unique technique to produce such technologically innovative fibers in large volume for important applications. The novelties of this technique include ease of designing and fabricating fibers with customized surface contour, the ability to manipulate filament diameter from submicron scale to a couple of orders of magnitude larger scale, and the amenable porosity gradient across the carbon wall by diffusion controlled functionalization of precursor. The geometry of fiber cross-section was tailored by using bicomponent melt-spinning with shaped dies and controlling the melt-processing of the precursor polymer. Circular, trilobal, gear-shaped hollow fibers, and solid star-shaped carbon fibers of 0.5 - 20 um diameters, either in self-assembled bundle form, or non-bonded loose filament form, were produced by carbonizing functionalized-polyethylene fibers. Prior to carbonization, melt-spun fibers were converted to a char-forming mass by optimizing the sulfonation on polyethylene macromolecules. The fibers exhibited distinctly ordered carbon morphologies at the outside skin compared to the inner surface or fiber core. Such order in carbon microstructure can be further tuned by altering processing parameters. Partially sulfonated polyethylene-derived hollow carbon fibers exhibit 2-10 fold surface area (50-500 m2/g) compared to the solid fibers (10-25 m2/g) with pore sizes closer to the inside diameter of the filaments larger than the sizes on the outer layer. These specially functionalized carbon fibers hold promise for extraordinary performance improvements when used, for example, as composite reinforcements, catalyst support media, membranes for gas separation, CO2 sorbents, and active electrodes and current collectors for energy storage applications.

Carbon fiber reinforced thermoplastic composites from acrylic polymer matrices: Interfacial adhesion and physical properties

Directory of Open Access Journals (Sweden)

H. Kishi

2017-04-01

Full Text Available Acrylic polymers have high potential as matrix polymers for carbon fiber reinforced thermoplastic polymers (CFRTP due to their superior mechanical properties and the fact that they can be fabricated at relatively low temperatures. We focused on improving the interfacial adhesion between carbon fibers (CFs and acrylic polymers using several functional monomers for co-polymerization with methyl methacrylate (MMA. The copolymerized acrylic matrices showed good adhesion to the CF surfaces. In particular, an acrylic copolymer with acrylamide (AAm showed high interfacial adhesive strength with CFs compared to pure PMMA, and a hydroxyethyl acrylamide (HEAA copolymer containing both amide and hydroxyl groups showed high flexural strength of the CFRTP. A 3 mol% HEAA-copolymerized CFRTP achieved a flexural strength almost twice that of pure PMMA matrix CFRTP, and equivalent to that of an epoxy matrix CFRP.

The interfacial strength of carbon nanofiber epoxy composite using single fiber pullout experiments.

Science.gov (United States)

Manoharan, M P; Sharma, A; Desai, A V; Haque, M A; Bakis, C E; Wang, K W

2009-07-22

Carbon nanotubes and nanofibers are extensively researched as reinforcing agents in nanocomposites for their multifunctionality, light weight and high strength. However, it is the interface between the nanofiber and the matrix that dictates the overall properties of the nanocomposite. The current trend is to measure elastic properties of the bulk nanocomposite and then compare them with theoretical models to extract the information on the interfacial strength. The ideal experiment is single fiber pullout from the matrix because it directly measures the interfacial strength. However, the technique is difficult to apply to nanocomposites because of the small size of the fibers and the requirement for high resolution force and displacement sensing. We present an experimental technique for measuring the interfacial strength of nanofiber-reinforced composites using the single fiber pullout technique and demonstrate the technique for a carbon nanofiber-reinforced epoxy composite. The experiment is performed in situ in a scanning electron microscope and the interfacial strength for the epoxy composite was measured to be 170 MPa.

Low Temperature Mechanical Testing of Carbon-Fiber/Epoxy-Resin Composite Materials

Science.gov (United States)

Nettles, Alan T.; Biss, Emily J.

1996-01-01

The use of cryogenic fuels (liquid oxygen and liquid hydrogen) in current space transportation vehicles, in combination with the proposed use of composite materials in such applications, requires an understanding of how such materials behave at cryogenic temperatures. In this investigation, tensile intralaminar shear tests were performed at room, dry ice, and liquid nitrogen temperatures to evaluate the effect of temperature on the mechanical response of the IM7/8551-7 carbon-fiber/epoxy-resin system. Quasi-isotropic lay-ups were also tested to represent a more realistic lay-up. It was found that the matrix became both increasingly resistant to microcracking and stiffer with decreasing temperature. A marginal increase in matrix shear strength with decreasing temperature was also observed. Temperature did not appear to affect the integrity of the fiber-matrix bond.

Characteristics of hot-pressed fiber-reinforced ceramics with SiC matrix

Science.gov (United States)

Miyoshi, Tadahiko; Kodama, Hironori; Sakamoto, Hiroshi; Goto, Akihiro; Iijima, Shiroo

1989-11-01

Silicon carbide ceramics’ matrix composites with SiC or C filaments were fabricated through hot pressing, and the effects of the filament pullout on their fracture toughness were experimentally investigated. The C-rich coating layers on the SiC filaments were found to have a significant effect on the frictional stress at the filament/matrix interfaces, through assising the filamet pullout from the matrix. Although the coating layers were apt to burn out in the sintering process of SiC matrix compposites, a small addition of carbon to the raw materials was found to be effective for the retention of the layers on the fibers, thus increasing the fracture toughness of the composites. The fracture toughness of the C filament/SiC matrix composite increased with temperature due to the larger interfacial frictional stress at higher temperatures, because of the higher thermal expansion of the filament in the radial direction than that of the matrix.

Isothermal and hygrothermal agings of hybrid glass fiber/carbon fiber composite

Science.gov (United States)

Barjasteh, Ehsan

New applications of fiber-reinforced polymer composites (FRPCs) are arising in non-traditional sectors of industry, such as civil infrastructure, automotive, and power distribution. For example, composites are being used in place of steel to support high-voltage overhead conductors. In this application, conductive strands of aluminum are wrapped around a solid composite rod comprised of unidirectional carbon and glass fibers in an epoxy matrix, which is commercially called ACCC conductor. Composite-core conductors such as these are expected to eventually replace conventional steel-reinforced conductors because of the reduced sag at high temperatures, lower weight, higher ampacity, and reduced line losses. Despite the considerable advantages in mechanical performance, long-term durability of composite conductors is a major concern, as overhead conductors are expected to retain properties (with minimal maintenance) over a service life that spans multiple decades. These concerns stem from the uncertain effects of long-term environmental exposure, which includes temperature, moisture, radiation, and aggressive chemicals, all of which can be exacerbated by cyclic loads. In general, the mechanical and physical properties of polymer composites are adversely affected by such environmental factors. Consequently, the ability to forecast changes in material properties as a function of environmental exposure, particularly bulk mechanical properties, which are affected by the integrity of fiber-matrix interfaces, is required to design for extended service lives. Polymer composites are susceptible to oxidative degradation at high temperatures approaching but not quite reaching the glass transition temperature ( Tg). Although the fibers are stable at such temperatures, the matrix and especially the fiber-matrix interface can undergo degradation that affects the physical and mechanical properties of the structure over time. Therefore, as a first step, the thermal aging of an

Manufacturing of Nanocomposite Carbon Fibers and Composite Cylinders

Science.gov (United States)

Tan, Seng; Zhou, Jian-guo

2013-01-01

Pitch-based nanocomposite carbon fibers were prepared with various percentages of carbon nanofibers (CNFs), and the fibers were used for manufacturing composite structures. Experimental results show that these nanocomposite carbon fibers exhibit improved structural and electrical conductivity properties as compared to unreinforced carbon fibers. Composite panels fabricated from these nanocomposite carbon fibers and an epoxy system also show the same properties transformed from the fibers. Single-fiber testing per ASTM C1557 standard indicates that the nanocomposite carbon fiber has a tensile modulus of 110% higher, and a tensile strength 17.7% times higher, than the conventional carbon fiber manufactured from pitch. Also, the electrical resistance of the carbon fiber carbonized at 900 C was reduced from 4.8 to 2.2 ohm/cm. The manufacturing of the nanocomposite carbon fiber was based on an extrusion, non-solvent process. The precursor fibers were then carbonized and graphitized. The resultant fibers are continuous.

Experimental study on mechanical behavior of fiber/matrix interface in metal matrix composite

International Nuclear Information System (INIS)

Wang, Q.; Chiang, F.P.

1994-01-01

The technique SIEM(Speckle Interferometry with Electron Microscopy) was employed to quantitatively measure the deformation on the fiber/matrix interface in SCS-6/Ti-6-4 composite at a microscale level. The displacement field within the fiber/matrix interphase zone was determined by in-situ observation with sensitivity of 0.003(microm). The macro-mechanical properties were compared with micro-mechanical behavior. It is shown that the strength in the interphase zone is weaker than the matrix tensile strength. The deformation process can be characterized by the uniform deformation, interface strain concentration and debond, and matrix plastic deformation

Improved interfacial adhesion in carbon fiber/polyether sulfone composites through an organic solvent-free polyamic acid sizing

Energy Technology Data Exchange (ETDEWEB)

Yuan, Haojie [National Engineering Laboratory for carbon fiber technology, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Zhang, Shouchun, E-mail: zschun@sxicc.ac.cn [National Engineering Laboratory for carbon fiber technology, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China); Lu, Chunxiang, E-mail: chunxl@sxicc.ac.cn [National Engineering Laboratory for carbon fiber technology, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China); He, Shuqing [National Engineering Laboratory for carbon fiber technology, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); An, Feng [National Engineering Laboratory for carbon fiber technology, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China)

2013-08-15

An organic solvent-free polyamic acid (PAA) nanoemulsion was obtained by direct ionization of the solid PAA in deionized water, with the average particle size of 261 nm and Zeta potential of −55.1 mV, and used as a carbon fiber sizing to improve the interfacial adhesion between the carbon fiber and polyether sulfone (PES). The surface characteristics of PAA coated carbon fibers were investigated using Fourier transform infrared spectroscopy, scanning electron microscopy, atomic force microscopy and dynamic contact angle measurement. The results demonstrated that a continuous and uniform PAA sizing layer was formed on the surface of carbon fibers, and the surface energy of carbon fibers increased from 42.91 to 54.55 mN/m after sizing treatment. The single fiber pull-out testing was also performed, which showed the increased interfacial shear strength (IFSS) of carbon fiber/PES composites from 33.6 to 49.7 MPa by 47.9%. The major reasons for the improved interfacial adhesion were the increased van der Waals forces between the PES matrix and sizing layer as well as the chemical bonding between the sizing layer and carbon fiber surface. Furthermore, the PAA sizing also presented a positive effect on the interfacial adhesion of carbon fiber/PES composites under hydrothermal condition.

Improved interfacial adhesion in carbon fiber/polyether sulfone composites through an organic solvent-free polyamic acid sizing

International Nuclear Information System (INIS)

Yuan, Haojie; Zhang, Shouchun; Lu, Chunxiang; He, Shuqing; An, Feng

2013-01-01

An organic solvent-free polyamic acid (PAA) nanoemulsion was obtained by direct ionization of the solid PAA in deionized water, with the average particle size of 261 nm and Zeta potential of −55.1 mV, and used as a carbon fiber sizing to improve the interfacial adhesion between the carbon fiber and polyether sulfone (PES). The surface characteristics of PAA coated carbon fibers were investigated using Fourier transform infrared spectroscopy, scanning electron microscopy, atomic force microscopy and dynamic contact angle measurement. The results demonstrated that a continuous and uniform PAA sizing layer was formed on the surface of carbon fibers, and the surface energy of carbon fibers increased from 42.91 to 54.55 mN/m after sizing treatment. The single fiber pull-out testing was also performed, which showed the increased interfacial shear strength (IFSS) of carbon fiber/PES composites from 33.6 to 49.7 MPa by 47.9%. The major reasons for the improved interfacial adhesion were the increased van der Waals forces between the PES matrix and sizing layer as well as the chemical bonding between the sizing layer and carbon fiber surface. Furthermore, the PAA sizing also presented a positive effect on the interfacial adhesion of carbon fiber/PES composites under hydrothermal condition.

Vertically aligned TiO2 nanorods-woven carbon fiber for reinforcement of both mechanical and anti-wear properties in resin composite

Science.gov (United States)

Fei, Jie; Zhang, Chao; Luo, Dan; Cui, Yali; Li, Hejun; Lu, Zhaoqing; Huang, Jianfeng

2018-03-01

A series of TiO2 nanorods were successfully grown on woven carbon fiber by hydrothermal method to reinforce the resin composite. The TiO2 nanorods improved the mechanical interlocking among woven carbon fibers and resin matrix, resulting in better fibers/resin interfacial bonding. Compared with desized-woven carbon fiber, the uniform TiO2 nanorods array resulted in an improvement of 84.3% and 73.9% in the tensile and flexural strength of the composite. However, the disorderly TiO2 nanorods on woven carbon fiber leaded to an insignificant promotion of the mechanical strength. The enhanced performance of well-proportioned TiO2 nanorods-woven carbon fiber was also reflected in the nearly 56% decrease of wear rate, comparing to traditional woven carbon fiber reinforced composite.

PULLOUT BEHAVIOR OF OXYGEN PLASMA TREATED POLYMER FIBERS FROM CEMENT MATRIX

Directory of Open Access Journals (Sweden)

Jan Trejbal

2017-11-01

Full Text Available The aim of this work is to describe bonding properties between surface treated polymer fibers and a cement matrix. In order to increase an interaction between the matrix and fiber surfaces, two fiber types having approx. 0.5 mm in diameter were modified by mean of oxygen plasma treatment. Surface physical changes of treated fibers were examined using SEM morphology observation and interfacial adhesion mechanical tests. The principle of mechanical tests rested on a single fiber pulling out from the matrix (cement paste, CEM I 42.5 R, w/c 0.4. The embedded length was equal to 50 % of original fiber length (50 mm, where the fiber free-end displacement and force resisting to the displacement were monitored. It was pointed out that interfacial shear stress needed to break the bond between the modified fibers and the matrix increased almost by 15–65 % if compared to reference fibers. When the fiber free-end displacement reached to 3.5 mm, the shear strength increased almost twice.

Distribution and Orientation of Carbon Fibers in Polylactic Acid Parts Produced by Fused Deposition Modeling

DEFF Research Database (Denmark)

Hofstätter, Thomas; W. Gutmann, Ingomar; Koch, Thomas

2016-01-01

The aim of this paper is the understanding of the fiber orientation by investigations in respect to the inner configuration of a polylactic acid matrix reinforced with short carbon fibers after a fused deposition modeling extrusion process. The final parts were analyzed by X-ray, tomography......, and magnetic resonance imaging allowing a resolved orientation of the fibers and distribution within the part. The research contributes to the understanding of the fiber orientation and fiber reinforcement of fused deposition modeling parts in additive manufacturing....

Three-Phase Carbon Fiber Amine Functionalized Carbon Nanotubes Epoxy Composite: Processing, Characterisation, and Multiscale Modeling

Directory of Open Access Journals (Sweden)

Kamal Sharma

2014-01-01

Full Text Available The present paper discusses the key issues of carbon nanotube (CNT dispersion and effect of functionalisation on the mechanical properties of multiscale carbon epoxy composites. In this study, CNTs were added in epoxy matrix and further reinforced with carbon fibres. Predetermined amounts of optimally amine functionalised CNTs were dispersed in epoxy matrix, and unidirectional carbon fiber laminates were produced. The effect of the presence of CNTs (1.0 wt% in the resin was reflected by pronounced increase in Young’s modulus, inter-laminar shear strength, and flexural modulus by 51.46%, 39.62%, and 38.04%, respectively. However, 1.5 wt% CNT loading in epoxy resin decreased the overall properties of the three-phase composites. A combination of Halpin-Tsai equations and micromechanics modeling approach was also used to evaluate the mechanical properties of multiscale composites and the differences between the predicted and experimental values are reported. These multiscale composites are likely to be used for potential missile and aerospace structural applications.

Strength and fracture behavior of aluminide matrix composites with ceramic fibers

Energy Technology Data Exchange (ETDEWEB)

Inoue, M.; Suganuma, K.; Niihara, K.

1999-07-01

This paper investigates the fracture behavior of FeAl and Ni{sub 3}Al matrix composites with ceramic continuous fibers 8.5--10 {micro}m in diameter. When stress is applied to these composites, multiple-fracture of fibers predominantly occurs before matrix cracking, because the load carried by the fibers reaches their fracture strength. Fragments which remain longer than the critical length can provide significant strengthening through load bearing even though fiber breaking has occurred. The ultimate fracture strength of the composites also depends on stress relaxation by plastic deformation of the matrix at a crack tip in the multiple-fractured fibers. Ductilizing of the matrix by B doping improves the ultimate strength at ambient temperatures in both composites. However, their mechanical properties at elevated temperatures are quite different. In the case of Ni{sub 3}Al matrix composites, embrittlement of the matrix is undesirable for high strength and reliability at 873--973 K.

Low Cost Carbon Fiber From Renewable Resources

International Nuclear Information System (INIS)

Compere, A.L.

2001-01-01

The Department of Energy Partnership for a New Generation of Vehicles has shown that, by lowering overall weight, the use of carbon fiber composites could dramatically decrease domestic vehicle fuel consumption. For the automotive industry to benefit from carbon fiber technology, fiber production will need to be substantially increased and fiber price decreased to$7/kg. To achieve this cost objective, alternate precursors to pitch and polyacrylonitrile (PAN) are being investigated as possible carbon fiber feedstocks. Additionally, sufficient fiber to provide 10 to 100 kg for each of the 13 million cars and light trucks produced annually in the U.S. will require an increase of 5 to 50-fold in worldwide carbon fiber production. High-volume, renewable or recycled materials, including lignin, cellulosic fibers, routinely recycled petrochemical fibers, and blends of these components, appear attractive because the cost of these materials is inherently both low and insensitive to changes in petroleum price. Current studies have shown that a number of recycled and renewable polymers can be incorporated into melt-spun fibers attractive as carbon fiber feedstocks. Highly extrudable lignin blends have attractive yields and can be readily carbonized and graphitized. Examination of the physical structure and properties of carbonized and graphitized fibers indicates the feasibility of use in transportation composite applications

Mechanical and physical properties of carbon-graphite fiber-reinforced polymers intended for implant suprastructures.

Science.gov (United States)

Segerström, Susanna; Ruyter, I Eystein

2007-09-01

Mechanical properties and quality of fiber/matrix adhesion of poly(methyl methacrylate) (PMMA)-based materials, reinforced with carbon-graphite (CG) fibers that are able to remain in a plastic state until polymerization, were examined. Tubes of cleaned braided CG fibers were treated with a sizing resin. Two resin mixtures, resin A and resin B, stable in the fluid state and containing different cross-linking agents, were reinforced with CG fiber loadings of 24, 36, and 47 wt% (20, 29, and 38 vol.%). In addition, resin B was reinforced with 58 wt% (47 vol.%). After heat-polymerization, flexural strength and modulus were evaluated, both dry and after water storage. Coefficient of thermal expansion, longitudinally and in the transverse direction of the specimens, was determined. Adhesion between fibers and matrix was evaluated with scanning electron microscopy (SEM). Flexural properties and linear coefficient of thermal expansion were similar for both fiber composites. With increased fiber loading, flexural properties increased. For 47 wt% fibers in polymer A the flexural strength was 547.7 (28.12) MPa and for polymer B 563.3 (89.24) MPa when water saturated. Linear coefficient of thermal expansion was for 47 wt% CG fiber-reinforced polymers; -2.5 x 10(-6) degrees C-1 longitudinally and 62.4 x 10(-6) degrees C-1 in the transverse direction of the specimens. SEM revealed good adhesion between fibers and matrix. More porosity was observed with fiber loading of 58 wt%. The fiber treatment and the developed resin matrices resulted in good adhesion between CG fibers and matrix. The properties observed indicate a potential for implant-retained prostheses.

Metal matrix coated fiber composites and the methods of manufacturing such composites

Science.gov (United States)

Weeks, J.K. Jr.; Gensse, C.

1993-09-14

A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

Highly thermal conductive carbon fiber/boron carbide composite material

International Nuclear Information System (INIS)

Chiba, Akio; Suzuki, Yasutaka; Goto, Sumitaka; Saito, Yukio; Jinbo, Ryutaro; Ogiwara, Norio; Saido, Masahiro.

1996-01-01

In a composite member for use in walls of a thermonuclear reactor, if carbon fibers and boron carbide are mixed, since they are brought into contact with each other directly, boron is reacted with the carbon fibers to form boron carbide to lower thermal conductivity of the carbon fibers. Then, in the present invention, graphite or amorphous carbon is filled between the carbon fibers to provide a fiber bundle of not less than 500 carbon fibers. Further, the surface of the fiber bundle is coated with graphite or amorphous carbon to suppress diffusion or solid solubilization of boron to carbon fibers or reaction of them. Then, lowering of thermal conductivity of the carbon fibers is prevented, as well as the mixing amount of the carbon fiber bundles with boron carbide, a sintering temperature and orientation of carbon fiber bundles are optimized to provide a highly thermal conductive carbon fiber/boron carbide composite material. In addition, carbide or boride type short fibers, spherical graphite, and amorphous carbon are mixed in the boron carbide to prevent development of cracks. Diffusion or solid solubilization of boron to carbon fibers is reduced or reaction of them if the carbon fibers are bundled. (N.H.)

Studies on Preparation and Characterization of Aluminum Nitride-Coated Carbon Fibers and Thermal Conductivity of Epoxy Matrix Composites

Directory of Open Access Journals (Sweden)

Hyeon-Hye Kim

2017-08-01

Full Text Available In this work; the effects of an aluminum nitride (AlN ceramic coating on the thermal conductivity of carbon fiber-reinforced composites were studied. AlN were synthesized by a wet-thermal treatment (WTT method in the presence of copper catalysts. The WTT method was carried out in a horizontal tube furnace at above 1500 °C under an ammonia (NH3 gas atmosphere balanced by a nitrogen using aluminum chloride as a precursor. Copper catalysts pre-doped enhance the interfacial bonding of the AlN with the carbon fiber surfaces. They also help to introduce AlN bonds by interrupting aluminum oxide (Al2O3 formation in combination with oxygen. Scanning electron microscopy (SEM; Transmission electron microscopy (TEM; and X-ray diffraction (XRD were used to analyze the carbon fiber surfaces and structures at each step (copper-coating step and AlN formation step. In conclusion; we have demonstrated a synthesis route for preparing an AlN coating on the carbon fiber surfaces in the presence of a metallic catalyst.

Effect of sizing on carbon fiber surface properties and fibers/epoxy interfacial adhesion

International Nuclear Information System (INIS)

Dai Zhishuang; Shi Fenghui; Zhang Baoyan; Li Min; Zhang Zuoguang

2011-01-01

This paper aims to study effect of sizing on surface properties of carbon fiber and the fiber/epoxy interfacial adhesion by comparing sized and desized T300B and T700SC carbon fibers. By means of X-ray photoelectron spectroscopy (XPS), activated carbon atoms can be detected, which are defined as the carbon atoms conjunction with oxygen and nitrogen. Surface chemistry analysis shows that the desized carbon fibers present less concentration of activated carbon, especially those connect with the hydroxyl and epoxy groups. Inverse gas chromatography (IGC) analysis reveals that the desized carbon fibers have larger dispersive surface energy γ S D and smaller polar component γ S SP than the commercial sized ones. Moreover, micro-droplet test shows that the interfacial shear strength (IFSS) of the desized carbon fiber/epoxy is higher than those of the T300B and T700SC. Variations of the IFSS for both the sized and desized carbon fibers correspond to γ S D /γ S tendency of the fiber surface, however the work of adhesion does not reveal close correlation with IFSS trend for different fiber/epoxy systems.

Microstructure study of PAN-pitch-based carbon-carbon composite

International Nuclear Information System (INIS)

Lee, K.J.; Chen, Z.Y.

2003-01-01

Scanning electron microscopy (SEM), polarized light microscopy (PLM), and transmission electron microscopy (TEM) techniques have been used to characterize the normal surface and flank surface microstructure of a two-dimensional polyacrylonitrile (PAN)-based fiber reinforced mesophase pitch-based matrix carbon-carbon (C-C) composite. Optical and SEM results indicate that the mesophase pitch appears generally well bonded to the fibers, as well as internal pores and cracks exist in both interbundle and intrabundle regions. TEM shows that matrix platelets were highly parallel to the fiber axis. Numerous microcracks, parallel to the fiber axis, were formed along fiber-matrix interface and within the matrix. The selected-area diffraction (SAD) patterns show that a random orientation of basal planes in the transverse fiber of flank surface and the domain near the fiber surface exhibited a better alignment

Adsorption characteristics of activated carbon hollow fibers

Directory of Open Access Journals (Sweden)

B. V. Kaludjerović

2009-01-01

Full Text Available Carbon hollow fibers were prepared with regenerated cellulose or polysulfone hollow fibers by chemical activation using sodium phosphate dibasic followed by the carbonization process. The activation process increases the adsorption properties of fibers which is more prominent for active carbone fibers obtained from the cellulose precursor. Chemical activation with sodium phosphate dibasic produces an active carbon material with both mesopores and micropores.

Oxidation kinetics of a continuous carbon phase in a nonreactive matrix

Science.gov (United States)

Eckel, Andrew J.; Cawley, James D.; Parthasarathy, Triplicane A.

1995-01-01

Analytical solutions of and experimental results on the oxidation kinetics of carbon in a pore are presented. Reaction rate, reaction sequence, oxidant partial pressure, total system pressure, pore/crack dimensions, and temperature are analyzed with respect to the influence of each on an overall linear-parabolic rate relationship. Direct measurement of carbon recession is performed using two microcomposite model systems oxidized in the temperature range of 700 to 1200 C, and for times to 35 h. Experimental results are evaluated using the derived analytical solutions. Implications on the oxidation resistance of continuous-fiber-reinforced ceramic-matrix composites containing a carbon constituent are discussed.

Application of carbon fiber reinforced carbon composite to nuclear engineering

International Nuclear Information System (INIS)

Ishihara, Masahiro

2003-01-01

Carbon fiber reinforced carbon matrix composite (C/C composite) is thought to be one of promising structural materials with high temperature resistivity in the nuclear engineering field. In the high temperature gas-cooled reactors with gas outlet temperature maximum around 1000degC, high performance core internal structures, such as control rod sheath, core restraint mechanism, will be expected to achieve by the C/C composite application. Moreover, in the fusion reactors, plasma facing structures having high temperature with high neutron irradiation and particle collision will be expected to achieve by the C/C composite application. In this paper, current research and development studies of the C/C composite application on both reactors are reviewed and vista of the future on the C/C composite application is mentioned. (author)

Homocomposites of chopped fluorinated polyethylene fiber with low-density polyethylene matrix

International Nuclear Information System (INIS)

Maity, J.; Jacob, C.; Das, C.K.; Alam, S.; Singh, R.P.

2008-01-01

Conventional composites are generally prepared by adding reinforcing agent to a matrix and the matrix wherein the reinforcing agents are different in chemical composition with the later having superior mechanical properties. This work presents the preparation and properties of homocomposites consisting of a low-density polyethylene (LDPE) matrix and an ultra high molecular weight polyethylene (UHMWPE) fiber reinforcing phase. Direct fluorination is an important surface modification process by which only a thin upper layer is modified, the bulk properties of the polymer remaining unchanged. In this work, surface fluorination of UHMWPE fiber was done and then fiber characterization was performed. It was observed that after fluorination the fiber surface became rough. Composites were then prepared using both fluorinated and non-fluorinated polyethylene fiber with a low-density polyethylene (LDPE) matrix to prepare single polymer composites. It was found that the thermal stability and mechanical properties were improved for fluorinated fiber composites. X-ray diffraction (XRD) analysis showed that the crystallinity of the composites increased and it is maximum for fluorinated fiber composites. Tensile strength (TS) and modulus also increased while elongation at break (EB) decreased for fiber composites and was a maximum for fluorinated fiber composites. Scanning electron microscopic analysis indicates that that the distribution of fiber into the matrix is homogeneous. It also indicates the better adhesion between the matrix and the reinforcing agent for modified fiber composites. We also did surface fluorination of the prepared composites and base polymer for knowing its application to different fields such as printability wettability, etc. To determine the various properties such as printability, wettability and adhesion properties, contact angle measurement was done. It was observed that the surface energies of surface modified composites and base polymer increases

The performance of integrated active fiber composites in carbon fiber laminates

International Nuclear Information System (INIS)

Melnykowycz, M; Brunner, A J

2011-01-01

Piezoelectric elements integrated into fiber-reinforced polymer-matrix laminates can provide various functions in the resulting adaptive or smart composite. Active fiber composites (AFC) composed of lead zirconate titanate (PZT) fibers can be used as a component in a smart material system, and can be easily integrated into woven composites. However, the impact of integration on the device and its functionality has not been fully investigated. The current work focuses on the integration and performance of AFC integrated into carbon-fiber-reinforced plastic (CFRP) laminates, focusing on the strain sensor performance of the AFC–CFRP laminate under tensile loading conditions. AFC were integrated into cross-ply CFRP laminates using simple insertion and interlacing of the CFRP plies, with the AFC always placed in the 90° ply cutout area. Test specimens were strained to different strain levels and then cycled with a 0.01% strain amplitude, and the resulting signal from the AFC was monitored. Acoustic emission monitoring was performed during tensile testing to provide insight to the failure characteristics of the PZT fibers. The results were compared to those from past studies on AFC integration; the strain signal of AFC integrated into CFRP was much lower than that for AFC integrated into woven glass fiber laminates. However, the profiles of the degradations of the AFC signal resulting from the strain were nearly identical, showing that the PZT fibers fragmented in a similar manner for a given global strain. The sensor performance recovered upon unloading, which is attributed to the closure of cracks between PZT fiber fragments

Study of novel carbon fiber composite used exfoliated carbon fibers

Energy Technology Data Exchange (ETDEWEB)

Toyoda, Masahiro [Oita Univ., 700 Dannoharu, Oita 870-1192 (Japan)], E-mail: toyoda22@cc.oita-u.ac.jp; Kohara, Ryotaro; Tsumura, Tomoki [Oita Univ., 700 Dannoharu, Oita 870-1192 (Japan); Mutoh, Hiroyuki; Sakai, Mototsugu [Toyohashi Univ. of Tech., Toyohashi 441-8580 (Japan)

2009-04-15

One of the applications for carbon nanotubes (CNTs), CNT composite has been studied to reinforce of polymer. However, CNTs have not shown enough reinforced effect, because of poor dispersibility of itself and low purification. These characteristics are connected with the lowering mechanical strength in CNT's reinforced polymer composite. On the other hand, exfoliated carbon fibers (ExCFs) prepared through electrochemical processing were found to have unique morphology such as nanometer or sub-micrometer sized fibrils and well dispersibility. Fabrication of composite using its ExCFs was investigated. ExCFs changed in nanometer-sized fibrils by using ultrasonication and CNTs dispersed by using ultrasonication were compounded with polymethyl methacrylate (PMMA) in situ process through polymerization, and then their mechanical properties were examined. Flexural strength and elasticity of PMMA composite reinforced by ExCFs increased 166 and 171% respectively at addition of only 2.0 wt.% comparison with bulk PMMA. There was no significant aggregation in fracture surface, and homogeneous dispersion of ExCFs throughout the PMMA matrix was recognized. It was better than that of PMMA composite reinforced by CNTs. Homogeneous dispersion might be strongly related to mechanical properties. ExCFs might be expected to be applied to nano-composite instead of CNTs.

Hybrid Effect Evaluation of Steel Fiber and Carbon Fiber on the Performance of the Fiber Reinforced Concrete.

Science.gov (United States)

Song, Weimin; Yin, Jian

2016-08-18

Fiber reinforcement is an important method to enhance the performance of concrete. In this study, the compressive test and impact test were conducted, and then the hybrid effect between steel fiber (SF) and carbon fiber (CF) was evaluated by employing the hybrid effect index. Compressive toughness and impact toughness of steel fiber reinforced concrete (SFRC), carbon fiber reinforced concrete (CFRC) and hybrid fiber reinforced concrete (HFRC) were explored at steel fiber volume fraction 0.5%, 1%, 1.5% and carbon fiber 0.1%, 0.2%, 0.3%. Results showed that the addition of steel fiber and carbon fiber can increase the compressive strength. SF, CF and the hybridization between them could increase the compressive toughness significantly. The impact test results showed that as the volume of fiber increased, the impact number of the first visible crack and the ultimate failure also increased. The improvement of toughness mainly lay in improving the crack resistance after the first crack. Based on the test results, the positive hybrid effect of steel fiber and carbon fiber existed in hybrid fiber reinforced concrete. The relationship between the compressive toughness and impact toughness was also explored.

A Large-scale Finite Element Model on Micromechanical Damage and Failure of Carbon Fiber/Epoxy Composites Including Thermal Residual Stress

Science.gov (United States)

Liu, P. F.; Li, X. K.

2018-06-01

The purpose of this paper is to study micromechanical progressive failure properties of carbon fiber/epoxy composites with thermal residual stress by finite element analysis (FEA). Composite microstructures with hexagonal fiber distribution are used for the representative volume element (RVE), where an initial fiber breakage is assumed. Fiber breakage with random fiber strength is predicted using Monte Carlo simulation, progressive matrix damage is predicted by proposing a continuum damage mechanics model and interface failure is simulated using Xu and Needleman's cohesive model. Temperature dependent thermal expansion coefficients for epoxy matrix are used. FEA by developing numerical codes using ANSYS finite element software is divided into two steps: 1. Thermal residual stresses due to mismatch between fiber and matrix are calculated; 2. Longitudinal tensile load is further exerted on the RVE to perform progressive failure analysis of carbon fiber/epoxy composites. Numerical convergence is solved by introducing the viscous damping effect properly. The extended Mori-Tanaka method that considers interface debonding is used to get homogenized mechanical responses of composites. Three main results by FEA are obtained: 1. the real-time matrix cracking, fiber breakage and interface debonding with increasing tensile strain is simulated. 2. the stress concentration coefficients on neighbouring fibers near the initial broken fiber and the axial fiber stress distribution along the broken fiber are predicted, compared with the results using the global and local load-sharing models based on the shear-lag theory. 3. the tensile strength of composite by FEA is compared with those by the shear-lag theory and experiments. Finally, the tensile stress-strain curve of composites by FEA is applied to the progressive failure analysis of composite pressure vessel.

Fracture Toughness of Carbon Nanotube-Reinforced Metal- and Ceramic-Matrix Composites

International Nuclear Information System (INIS)

Chen, Y.L.; Liu, B.; Hwang, K.C.; Chen, Y.L.; Huang, Y.

2011-01-01

Hierarchical analysis of the fracture toughness enhancement of carbon nanotube- (CNT-) reinforced hard matrix composites is carried out on the basis of shear-lag theory and fracture mechanics. It is found that stronger CNT/matrix interfaces cannot definitely lead to the better fracture toughness of these composites, and the optimal interfacial chemical bond density is that making the failure mode just in the transition from CNT pull-out to CNT break. For hard matrix composites, the fracture toughness of composites with weak interfaces can be improved effectively by increasing the CNT length. However, for soft matrix composite, the fracture toughness improvement due to the reinforcing CNTs quickly becomes saturated with an increase in CNT length. The proposed theoretical model is also applicable to short fiber-reinforced composites.

Carbon nanotube fiber spun from wetted ribbon

Science.gov (United States)

Zhu, Yuntian T; Arendt, Paul; Zhang, Xiefei; Li, Qingwen; Fu, Lei; Zheng, Lianxi

2014-04-29

A fiber of carbon nanotubes was prepared by a wet-spinning method involving drawing carbon nanotubes away from a substantially aligned, supported array of carbon nanotubes to form a ribbon, wetting the ribbon with a liquid, and spinning a fiber from the wetted ribbon. The liquid can be a polymer solution and after forming the fiber, the polymer can be cured. The resulting fiber has a higher tensile strength and higher conductivity compared to dry-spun fibers and to wet-spun fibers prepared by other methods.

Carbon fiber on polyimide ultra-microelectrodes

Science.gov (United States)

Gillis, Winthrop F.; Lissandrello, Charles A.; Shen, Jun; Pearre, Ben W.; Mertiri, Alket; Deku, Felix; Cogan, Stuart; Holinski, Bradley J.; Chew, Daniel J.; White, Alice E.; Otchy, Timothy M.; Gardner, Timothy J.

2018-02-01

Objective. Most preparations for making neural recordings degrade over time and eventually fail due to insertion trauma and reactive tissue response. The magnitudes of these responses are thought to be related to the electrode size (specifically, the cross-sectional area), the relative stiffness of the electrode, and the degree of tissue tolerance for the material. Flexible carbon fiber ultra-microelectrodes have a much smaller cross-section than traditional electrodes and low tissue reactivity, and thus may enable improved longevity of neural recordings in the central and peripheral nervous systems. Only two carbon fiber array designs have been described previously, each with limited channel densities due to limitations of the fabrication processes or interconnect strategies. Here, we describe a method for assembling carbon fiber electrodes on a flexible polyimide substrate that is expected to facilitate the construction of high-density recording and stimulating arrays. Approach. Individual carbon fibers were aligned using an alignment tool that was 3D-printed with sub-micron resolution using direct laser writing. Indium deposition on the carbon fibers, followed by low-temperature microsoldering, provided a robust and reliable method of electrical connection to the polyimide interconnect. Main results. Spontaneous multiunit activity and stimulation-evoked compound responses with SNR  >10 and  >120, respectively, were recorded from a small (125 µm) peripheral nerve. We also improved the typically poor charge injection capacity of small diameter carbon fibers by electrodepositing 100 nm-thick iridium oxide films, making the carbon fiber arrays usable for electrical stimulation as well as recording. Significance. Our innovations in fabrication technique pave the way for further miniaturization of carbon fiber ultra-microelectrode arrays. We believe these advances to be key steps to enable a shift from labor intensive, manual assembly to a more automated

Simultaneous remote measurement of CO2 concentration, humidity and temperature with a matrix of optical fiber sensors

Science.gov (United States)

Wysokiński, Karol; Filipowicz, Marta; Stańczyk, Tomasz; Lipiński, Stanisław; Napierała, Marek; Murawski, Michał; Nasiłowski, Tomasz

2017-10-01

A matrix of optical fiber sensors eligible for remote measurements is reported in this paper. The aim of work was to monitor the air quality with a device, which does not need any electricity on site of the measurement. The matrix consists of several sensors detecting carbon dioxide concentration, relative humidity and temperature. Sensors utilize active optical materials, which change their color when exposed to varied conditions. All the sensors are powered with standard light emitting diodes. Light is transmitted by an optical fiber from the light source and then it reaches the active layer which changes its color, when the conditions change. This results in a change of attenuation of light passing through the active layer. Modified light is then transmitted by another optical fiber to the detector, where simple photoresistor is used. It is powered by a stabilized DC power supply and the current is measured. Since no expensive elements are needed to manufacture such a matrix of sensors, its price may be competitive to the price of the devices already available on the market, while the matrix also exhibits other valuable properties.

Stress transfer around a broken fiber in unidirectional fiber-reinforced composites considering matrix damage evolution and interface slipping

Science.gov (United States)

Yang, Zhong; Zhang, BoMing; Zhao, Lin; Sun, XinYang

2011-02-01

A shear-lag model is applied to study the stress transfer around a broken fiber within unidirectional fiber-reinforced composites (FRC) subjected to uniaxial tensile loading along the fiber direction. The matrix damage and interfacial debonding, which are the main failure modes, are considered in the model. The maximum stress criterion with the linear damage evolution theory is used for the matrix. The slipping friction stress is considered in the interfacial debonding region using Coulomb friction theory, in which interfacial clamping stress comes from radial residual stress and mismatch of Poisson's ratios of constituents (fiber and matrix). The stress distributions in the fiber and matrix are obtained by the shear-lag theory added with boundary conditions, which includes force continuity and displacement compatibility constraints in the broken and neighboring intact fibers. The result gives axial stress distribution in fibers and shear stress in the interface and compares the theory reasonably well with the measurement by a polarized light microscope. The relation curves between damage, debonding and ineffective region lengths with external strain loading are obtained.

Highly scalable ZIF-based mixed-matrix hollow fiber membranes for advanced hydrocarbon separations

KAUST Repository

Zhang, Chen

2014-05-29

ZIF-8/6FDA-DAM, a proven mixed-matrix material that demonstrated remarkably enhanced C3H6/C3H8 selectivity in dense film geometry, was extended to scalable hollow fiber geometry in the current work. We successfully formed dual-layer ZIF-8/6FDA-DAM mixed-matrix hollow fiber membranes with ZIF-8 nanoparticle loading up to 30 wt % using the conventional dry-jet/wet-quench fiber spinning technique. The mixed-matrix hollow fibers showed significantly enhanced C3H6/C3H8 selectivity that was consistent with mixed-matrix dense films. Critical variables controlling successful formation of mixed-matrix hollow fiber membranes with desirable morphology and attractive transport properties were discussed. Furthermore, the effects of coating materials on selectivity recovery of partially defective fibers were investigated. To our best knowledge, this is the first article reporting successful formation of high-loading mixed-matrix hollow fiber membranes with significantly enhanced selectivity for separation of condensable olefin/paraffin mixtures. Therefore, it represents a major step in the research area of advanced mixed-matrix membranes. © 2014 American Institute of Chemical Engineers.

Mechanical and tribological properties of ceramic-matrix friction materials with steel fiber and mullite fiber

International Nuclear Information System (INIS)

Wang, Fahui; Liu, Ying

2014-01-01

Highlights: • Interaction of mixing the steel and mullite fibers can improve the mechanical properties. • Mixing the steel and mullite fibers can also improve friction stability. • Friction coefficient increases with increasing additional mullite fiber content. • Ceramic-matrix friction material shows sever fade due to mullite fibers agglomerated. - Abstract: The purpose of the present work was to investigate and compare the mechanical and tribological behaviors of ceramic-matrix friction material (CMFM) with steel fiber (SF), mullite fiber (MF), and mixing SF and MF. The CMFM was prepared by hot-pressing sintering, and the tribological behaviors were determined using a constant speed friction tester. The worn surfaces and wear debris were observed by a scanning electron microscopy (SEM). Experiment results show that the combination of SF and MF can improve the mechanical properties that each single fiber does not have. The sever fade for the specimen reinforced by single MF during the whole friction testing can be attributed to the poor interface cohesive strength between MF and matrix. Mixing the SF and MF can improve the friction stability, and the friction coefficients for friction material with a mixture of the SF and MF increases with increasing MF content. For all specimens, increasing in the friction temperatures result in the increase of wear rates

Effects of fiber/matrix interactions on the interfacial deformation micromechanics of cellulose-fiber/polymer composites

Science.gov (United States)

Tze, William Tai-Yin

The overall objective of this dissertation was to gain an understanding of the relationship between interfacial chemistry and the micromechanics of the cellulose-fiber/polymer composites. Regenerated cellulose (lyocell) fibers were treated with amine-, phenylamine-, phenyl-, and octadecyl-silanes, and also styrene-maleic anhydride copolymer. Inverse gas chromatography was conducted to evaluate the modified surfaces and to examine the adsorption behavior of ethylbenzene, a model compound for polystyrene, onto the fibers. Micro-composites were formed by depositing micro-droplets of polystyrene onto single fibers. The fiber was subjected to a tensile strain, and Raman spectroscopy was employed to determine the point-to-point variation of the strain- and stress-sensitive 895 cm-1 band of cellulose along the embedded region. Inverse gas chromatography studies reveal that the Ia-b values, calculated by matching the Lewis acid parameter ( KA) and basic parameter (KB) between polystyrene and different fibers, were closely correlated to the acid-base adsorption enthalpies of ethylbenzene onto the corresponding fibers. Hence, Ia-b was subsequently used as a convenient indicator for fiber/matrix acid-base interaction. The Raman micro-spectroscopic studies demonstrate that the interfacial tensile strain and stress are highest at the edge of the droplet, and these values decline from the edge region to the middle region of the embedment. The maximum of these local strains corresponds to a strain-control fracture of the matrix polymer. The minimum of the local tensile stress corresponds to the extent of fiber-to-matrix load transfer. The slope of the tensile stress profile allows for an estimation of the maximum interfacial shear stress, which is indicative of fiber/polymer (practical) adhesion. As such, a novel micro-Raman tensile technique was established for evaluating the ductile-fiber/brittle-polymer system in this study. The micro-Raman tensile technique provided maximum

Macro-mechanical material model for fiber reinforced metal matrix composites

CERN Document Server

Banks-Sills, L

1999-01-01

The stress-strain behavior of a metal matrix composite reinforced with unidirectional, continuous and periodic fibers is investigated. Three-dimensional micro-mechanical analyses of a unit cell by means of the finite element method $9 and homogenization-localization are carried out. These calculations allow the determination of material behavior of the in-plane, as well as the fiber directions. The fibers are assumed to be elastic and the matrix elasto-plastic. $9 The matrix material is governed by a von Mises yield surface, isotropic hardening and an associated flow rule. With the aid of these analyses, the foundation to a macro-mechanical material model is presented which is employed to $9 consider an elementary problem. The model includes an anisotropic yield surface with isotropic hardening and an associated flow rule. A beam in bending containing square fibers under plane strain conditions is analyzed by means of $9 the model. Two cases are considered: one in which the fibers are symmetric with respect t...

Transformation of the released asbestos, carbon fibers and carbon nanotubes from composite materials and the changes of their potential health impacts.

Science.gov (United States)

Wang, Jing; Schlagenhauf, Lukas; Setyan, Ari

2017-02-20

Composite materials with fibrous reinforcement often provide superior mechanical, thermal, electrical and optical properties than the matrix. Asbestos, carbon fibers and carbon nanotubes (CNTs) have been widely used in composites with profound impacts not only on technology and economy but also on human health and environment. A large number of studies have been dedicated to the release of fibrous particles from composites. Here we focus on the transformation of the fibrous fillers after their release, especially the change of the properties essential for the health impacts. Asbestos fibers exist in a large number of products and the end-of-the-life treatment of asbestos-containing materials poses potential risks. Thermal treatment can transform asbestos to non-hazardous phase which provides opportunities of safe disposal of asbestos-containing materials by incineration, but challenges still exist. Carbon fibers with diameters in the range of 5-10 μm are not considered to be respirable, however, during the release process from composites, the carbon fibers may be split along the fiber axis, generating smaller and respirable fibers. CNTs may be exposed on the surface of the composites or released as free standing fibers, which have lengths shorter than the original ones. CNTs have high thermal stability and may be exposed after thermal treatment of the composites and still keep their structural integrity. Due to the transformation of the fibrous fillers during the release process, their toxicity may be significantly different from the virgin fibers, which should be taken into account in the risk assessment of fiber-containing composites.

Electron emission mechanism of carbon fiber cathode

International Nuclear Information System (INIS)

Liu Lie; Li Limin; Wen Jianchun; Wan Hong

2005-01-01

Models of electron emission mechanism are established concerning metal and carbon fiber cathodes. Correctness of the electron emission mechanism was proved according to micro-photos and electron scanning photos of cathodes respectively. The experimental results and analysis show that the surface flashover induces the electron emission of carbon fiber cathode and there are electron emission phenomena from the top of the carbon and also from its side surface. In addition, compared with the case of the stainless steel cathode, the plasma expansion velocity for the carbon fiber cathode is slower and the pulse duration of output microwave can be widened by using the carbon fiber cathode. (authors)

Fracture Toughness of Carbon Nanotube-Reinforced Metal- and Ceramic-Matrix Composites

Directory of Open Access Journals (Sweden)

Y. L. Chen

2011-01-01

Full Text Available Hierarchical analysis of the fracture toughness enhancement of carbon nanotube- (CNT- reinforced hard matrix composites is carried out on the basis of shear-lag theory and facture mechanics. It is found that stronger CNT/matrix interfaces cannot definitely lead to the better fracture toughness of these composites, and the optimal interfacial chemical bond density is that making the failure mode just in the transition from CNT pull-out to CNT break. For hard matrix composites, the fracture toughness of composites with weak interfaces can be improved effectively by increasing the CNT length. However, for soft matrix composite, the fracture toughness improvement due to the reinforcing CNTs quickly becomes saturated with an increase in CNT length. The proposed theoretical model is also applicable to short fiber-reinforced composites.

Modeling the formation of cell-matrix adhesions on a single 3D matrix fiber.

Science.gov (United States)

Escribano, J; Sánchez, M T; García-Aznar, J M

2015-11-07

Cell-matrix adhesions are crucial in different biological processes like tissue morphogenesis, cell motility, and extracellular matrix remodeling. These interactions that link cell cytoskeleton and matrix fibers are built through protein clutches, generally known as adhesion complexes. The adhesion formation process has been deeply studied in two-dimensional (2D) cases; however, the knowledge is limited for three-dimensional (3D) cases. In this work, we simulate different local extracellular matrix properties in order to unravel the fundamental mechanisms that regulate the formation of cell-matrix adhesions in 3D. We aim to study the mechanical interaction of these biological structures through a three dimensional discrete approach, reproducing the transmission pattern force between the cytoskeleton and a single extracellular matrix fiber. This numerical model provides a discrete analysis of the proteins involved including spatial distribution, interaction between them, and study of the different phenomena, such as protein clutches unbinding or protein unfolding. Copyright © 2015 Elsevier Ltd. All rights reserved.

Carbon fiber reinforced asphalt concrete

International Nuclear Information System (INIS)

Jahromi, Saeed G.

2008-01-01

Fibers are often used in the manufacture of other materials. For many years, they have been utilized extensively in numerous applications in civil engineering. Fiber-reinforcement refers to incorporating materials with desired properties within some other materials lacking those properties. Use of fibers is not a new phenomenon, as the technique of fiber-reinforced bitumen began early as 1950. In all industrialized countries today, nearly all concretes used in construction are reinforced. A multitude of fibers and fiber materials are being introduced in the market regularly. The present paper presents characteristics and properties of carbon fiber-reinforced asphalt mixtures, which improve the performance of pavements. To evaluate the effect of fiber contents on bituminous mixtures, laboratory investigations were carried out on the samples with and without fibers. During the course of this study, various tests were undertaken, applying Marshall Test indirect tensile test, creep test and resistance to fatigue cracking by using repeated load indirect tensile test. Carbon fiber exhibited consistency in results and as such it was observed that the addition of fiber does affect the properties of bituminous mixtures, i.e. an increase in its stability and decrease in the flow value as well as an increase in voids in the mix. Results indicate that fibers have the potential to resist structural distress in pavement, in the wake of growing traffic loads and thus improve fatigue by increasing resistance to cracks or permanent deformation. On the whole, the results show that the addition of carbon fiber will improve some of the mechanical properties like fatigue and deformation in the flexible pavement. (author)

Design, Fabrication and Testing of Carbon Fiber Reinforced Epoxy Drive Shaft for All Terrain Vehicle using Filament Winding

Directory of Open Access Journals (Sweden)

Yeshwant Nayak Suhas

2018-01-01

Full Text Available Filament winding is a composite material fabrication technique that is used to manufacture concentric hollow components. In this study Carbon/Epoxy composite drive shafts were fabricated using filament winding process with a fiber orientation of [852/±452/252]s. Carbon in the form of multifilament fibers of Tairyfil TC-33 having 3000 filaments/strand was used as reinforcement with low viscosity epoxy resin as the matrix material. The driveshaft is designed to be used in SAE Baja All Terrain Vehicle (ATV that makes use of a fully floating axle in its rear wheel drive system. The torsional strength of the shaft was tested and compared to that of an OEM steel shaft that was previously used in the ATV. Results show that the composite shaft had 8.5% higher torsional strength in comparison to the OEM steel shaft and was also lighter by 60%. Scanning electron microscopy (SEM micrographs were studied to investigate the probable failure mechanism. Delamination, matrix agglomeration, fiber pull-out and matrix cracking were the prominent failure mechanisms identified.

Voltammetric detection of biological molecules using chopped carbon fiber.

Science.gov (United States)

Sugawara, Kazuharu; Yugami, Asako; Kojima, Akira

2010-01-01

Voltammetric detection of biological molecules was carried out using chopped carbon fibers produced from carbon fiber reinforced plastics that are biocompatible and inexpensive. Because chopped carbon fibers normally are covered with a sizing agent, they are difficult to use as an electrode. However, when the surface of a chopped carbon fiber was treated with ethanol and hydrochloric acid, it became conductive. To evaluate the functioning of chopped carbon fibers, voltammetric measurements of [Fe(CN)(6)](3-) were carried out. Redoxes of FAD, ascorbic acid and NADH as biomolecules were recorded using cyclic voltammetry. The sizing agents used to bundle the fibers were epoxy, polyamide and polyurethane resins. The peak currents were the greatest when using the chopped carbon fibers that were created with epoxy resins. When the electrode response of the chopped carbon fibers was compared with that of a glassy carbon electrode, the peak currents and the reversibility of the electrode reaction were sufficient. Therefore, the chopped carbon fibers will be useful as disposable electrodes for the sensing of biomolecules.

Effect of carbon fiber dispersion on the mechanical properties of carbon fiber-reinforced cement-based composites

International Nuclear Information System (INIS)

Wang Chuang; Li Kezhi; Li Hejun; Jiao Gengsheng; Lu Jinhua; Hou Dangshe

2008-01-01

The preparation of carbon fiber-reinforced cement-based composites involved two-step dispersions of carbon fibers. Both steps affected greatly the mechanical properties of the composites. With the aid of ultrasonic wave, a new dispersant hydroxyethyl cellulose was used to help fiber dispersion in the first step. The fracture surface of the composites was observed by scanning electron microscopy. The distribution of major elements was analyzed by the energy dispersive spectroscopy and the composition was analyzed through X-ray diffraction. The flexural strength, tensile strength, modulus, and compression strength were measured. Results showed that the distribution of major elements varied with the variation of the fiber dispersion status. The compressive strength increased by 20%, the tensile strength was 2.4 times that of the material without carbon fibers, the modulus increased by 26.8%, whereas the flexure stress decreased by 12.9%

Thermogravimetric analysis and thermal degradation behaviour of advanced PMR-X carbon fiber composites

International Nuclear Information System (INIS)

Rngie, M.

2003-01-01

Thermal degradation behavior of sized and unsized carbon fibers in polyimide matrix was investigated. Degradation of neat resin and unidirectional laminates were investigated by thermogravimetric analysis technique at temperatures between 470 d ig C -650 d ig C and up to 250 h rs. Isothermal ageing of the PMR-X composite samples under different test conditions (i. e. different temperatures and prolonged aging times), showed that oxidation and degradation occurs in stage three different rates. Thermogravimetric analysis showed that the cured PMR-X composite panels are more stable in an inert atmosphere (nitrogen atmosphere)than in air and the degradation of neat resin is much higher than the composite samples. However, the rate of degradation of the unsized untreated carbon fibers in nitrogen environment is much higher than that for the PMR-X composites containing sized fibers

AE analysis of delamination crack propagation in carbon fiber-reinforced polymer materials

Energy Technology Data Exchange (ETDEWEB)

Yoon, Sang Jae; Arakawa, Kazuo [Kyushu University, kasuga (Japan); Chen, Dingding [National University of Defense Technology, Changsha (China); Han, Seung Wook; Choi, Nak Sam [Hanyang University, Seoul (Korea, Republic of)

2015-01-15

Delamination fracture behavior was investigated using acoustic emission (AE) analysis on carbon fiber-reinforced polymer (CFRP) samples manufactured using vacuum-assisted resin transfer molding (VARTM). CFRP plate was fabricated using unidirectional carbon fiber fabric with a lay-up of six plies [+30/-30]6 , and a Teflon film was inserted as a starter crack. Test pieces were sectioned from the inlet and vent of the mold, and packed between two rectangular epoxy plates to load using a universal testing machine. The AE signals were monitored during tensile loading using two sensors. The average tensile load of the inlet specimens was slightly larger than that of the vent specimens; however, the data exhibited significant scattering due to non-uniform resin distribution, and there was no statistically significant different between the strength of the samples sectioned from the inlet or outlet of the mold. Each of the specimens exhibited similar AE characteristics, regardless of whether they were from the inlet or vent of the mold. Four kinds of damage mechanism were observed: micro-cracking, fiber-resin matrix debonding, fiber pull-out, and fiber failure; and three stages of the crack propagation process were identified.

Boron carbide-coated carbon material, manufacturing method therefor and plasma facing material

International Nuclear Information System (INIS)

Suzuki, Takayuki; Kikuchi, Yoshihiro; Hyakki, Yasuo.

1997-01-01

The present invention concerns a plasma facing material suitable to a thermonuclear device. The material comprises a carbon material formed by converting the surface of a carbon fiber-reinforced carbon material comprising a carbon matrix and carbon fibers to a boron carbide, the material has a surface comprising vertically or substantially vertically oriented carbon fibers, and the thickness of the surface converted to boron carbide is reduced in the carbon fiber portion than in the carbon matrix portion. Alternatively, a carbon fiber-reinforced carbon material containing carbon fibers having a higher graphitizing degree than the carbon matrix is converted to boron carbide on the surface where the carbon fibers are oriented vertically or substantially vertically. The carbon fiber-reinforced material is used as a base material, and a resin material impregnated into a shaped carbon fiber product is carbonized or thermally decomposed carbon is filled as a matrix. The material of the present invention has high heat conduction and excellent in heat resistance thereby being suitable to a plasma facing material for a thermonuclear device. Electric specific resistivity of the entire coating layer can be lowered, occurrence of arc discharge is prevented and melting can be prevented. (N.H.)

Carbon nanotube fiber terahertz polarizer

Energy Technology Data Exchange (ETDEWEB)

Zubair, Ahmed [Department of Electrical and Computer Engineering, Rice University, Houston, Texas 77005 (United States); Tsentalovich, Dmitri E.; Young, Colin C. [Department of Chemical and Biomolecular Engineering, Rice University, Houston, Texas 77005 (United States); Heimbeck, Martin S. [Charles M. Bowden Laboratory, Aviation & Missile Research, Development, and Engineering Center (AMRDEC), Redstone Arsenal, Alabama 35898 (United States); Everitt, Henry O. [Department of Electrical and Computer Engineering, Rice University, Houston, Texas 77005 (United States); Charles M. Bowden Laboratory, Aviation & Missile Research, Development, and Engineering Center (AMRDEC), Redstone Arsenal, Alabama 35898 (United States); Pasquali, Matteo [Department of Chemical and Biomolecular Engineering, Rice University, Houston, Texas 77005 (United States); Department of Chemistry, Rice University, Houston, Texas 77005 (United States); Department of Materials Science and NanoEngineering, Rice University, Houston, Texas 77005 (United States); Kono, Junichiro, E-mail: kono@rice.edu [Department of Electrical and Computer Engineering, Rice University, Houston, Texas 77005 (United States); Department of Materials Science and NanoEngineering, Rice University, Houston, Texas 77005 (United States); Department of Physics and Astronomy, Rice University, Houston, Texas 77005 (United States)

2016-04-04

Conventional, commercially available terahertz (THz) polarizers are made of uniformly and precisely spaced metallic wires. They are fragile and expensive, with performance characteristics highly reliant on wire diameters and spacings. Here, we report a simple and highly error-tolerant method for fabricating a freestanding THz polarizer with nearly ideal performance, reliant on the intrinsically one-dimensional character of conduction electrons in well-aligned carbon nanotubes (CNTs). The polarizer was constructed on a mechanical frame over which we manually wound acid-doped CNT fibers with ultrahigh electrical conductivity. We demonstrated that the polarizer has an extinction ratio of ∼−30 dB with a low insertion loss (<0.5 dB) throughout a frequency range of 0.2–1.1 THz. In addition, we used a THz ellipsometer to measure the Müller matrix of the CNT-fiber polarizer and found comparable attenuation to a commercial metallic wire-grid polarizer. Furthermore, based on the classical theory of light transmission through an array of metallic wires, we demonstrated the most striking difference between the CNT-fiber and metallic wire-grid polarizers: the latter fails to work in the zero-spacing limit, where it acts as a simple mirror, while the former continues to work as an excellent polarizer even in that limit due to the one-dimensional conductivity of individual CNTs.

Metal adsorption process in activated carbon fiber from textile PAN fiber aim electrode production

International Nuclear Information System (INIS)

Rodrigues, Aline Castilho; Goncalves, Emerson Sarmento; Silva, Elen Leal da; Marcuzzo, Jossano Saldanha; Baldan, Mauricio Ribeiro; Cuna, Andres

2016-01-01

Full text: Carbon fibers have a variety of applications in industry and have been increasingly studied to explore their various characteristics. Studies show that the activated carbon fiber has been effective in removing small contaminants as well as activated carbon, because of its characteristic porosity. Other studies relate carbonaceous materials to the electrical conductivity devices application. This work is based on the use of an activated carbon fiber from textile polyacrylonitrile (PAN) for metallic ion adsorption from aqueous solution. Consequently, it improves the electrical characteristics and this fact show the possibility to use this material as electrode. The work was performed by adsorption process in saline solution (NO 3 Ag and ClPd) and activated carbon fiber in felt form as adsorbent. The metal adsorption on activated carbon fiber was characterized by textural analysis, x-ray diffraction (XRD), scanning electron microscopy equipped with energy dispersive x-ray (SEM-EDX), Raman spectroscopy and x-ray photoelectron spectroscopy (XPS). It was observed that activated carbon fiber showed good adsorption capacity for the metals used. At the end of the process, the activated carbon fiber samples gained about 15% by weight, related to metallic fraction incorporated into the fiber and the process of adsorption does not changed the structural, morphological and chemistry inertness of the samples. The results indicate the feasibility of this metal incorporation techniques activated carbon fiber for the production of electrodes facing the electrochemical area. (author)

Metal adsorption process in activated carbon fiber from textile PAN fiber aim electrode production

Energy Technology Data Exchange (ETDEWEB)

Rodrigues, Aline Castilho; Goncalves, Emerson Sarmento, E-mail: alinerodrigues_1@msn.com [Instituto Tecnologico Aeroespacial (ITA), Sao Jose dos Campos, SP (Brazil); Silva, Elen Leal da; Marcuzzo, Jossano Saldanha; Baldan, Mauricio Ribeiro [Instituto Nacional de Pesquisas Espaciais (INPE), Sao Jose dos Campos, SP (Brazil); Cuna, Andres [Faculdade de Quimica, Universidad de la Republica (Uruguay)

2016-07-01

Full text: Carbon fibers have a variety of applications in industry and have been increasingly studied to explore their various characteristics. Studies show that the activated carbon fiber has been effective in removing small contaminants as well as activated carbon, because of its characteristic porosity. Other studies relate carbonaceous materials to the electrical conductivity devices application. This work is based on the use of an activated carbon fiber from textile polyacrylonitrile (PAN) for metallic ion adsorption from aqueous solution. Consequently, it improves the electrical characteristics and this fact show the possibility to use this material as electrode. The work was performed by adsorption process in saline solution (NO{sub 3}Ag and ClPd) and activated carbon fiber in felt form as adsorbent. The metal adsorption on activated carbon fiber was characterized by textural analysis, x-ray diffraction (XRD), scanning electron microscopy equipped with energy dispersive x-ray (SEM-EDX), Raman spectroscopy and x-ray photoelectron spectroscopy (XPS). It was observed that activated carbon fiber showed good adsorption capacity for the metals used. At the end of the process, the activated carbon fiber samples gained about 15% by weight, related to metallic fraction incorporated into the fiber and the process of adsorption does not changed the structural, morphological and chemistry inertness of the samples. The results indicate the feasibility of this metal incorporation techniques activated carbon fiber for the production of electrodes facing the electrochemical area. (author)

Characterization of electrospun lignin based carbon fibers

International Nuclear Information System (INIS)

Poursorkhabi, Vida; Mohanty, Amar; Misra, Manjusri

2015-01-01

The production of lignin fibers has been studied in order to replace the need for petroleum based precursors for carbon fiber production. In addition to its positive environmental effects, it also benefits the economics of the industries which cannot take advantage of carbon fiber properties because of their high price. A large amount of lignin is annually produced as the byproduct of paper and growing cellulosic ethanol industry. Therefore, finding high value applications for this low cost, highly available material is getting more attention. Lignin is a biopolymer making about 15 – 30 % of the plant cell walls and has a high carbon yield upon carbonization. However, its processing is challenging due to its low molecular weight and also variations based on its origin and the method of separation from cellulose. In this study, alkali solutions of organosolv lignin with less than 1 wt/v% of poly (ethylene oxide) and two types of lignin (hardwood and softwood) were electrospun followed by carbonization. Different heating programs for carbonization were tested. The carbonized fibers had a smooth surface with an average diameter of less than 5 µm and the diameter could be controlled by the carbonization process and lignin type. Scanning electron microscopy (SEM) was used to study morphology of the fibers before and after carbonization. Thermal conductivity of a sample with amorphous carbon was 2.31 W/m.K. The electrospun lignin carbon fibers potentially have a large range of application such as in energy storage devices and water or gas purification systems

Characterization of electrospun lignin based carbon fibers

Energy Technology Data Exchange (ETDEWEB)

Poursorkhabi, Vida; Mohanty, Amar; Misra, Manjusri [School of Engineering, Thornbrough Building, University of Guelph, Guelph, N1G 2W1, Ontario (Canada); Bioproducts Discovery and Development Centre, Department of Plant Agriculture, Crop Science Building, University of Guelph, Guelph, N1G 2W1, Ontario (Canada)

2015-05-22

The production of lignin fibers has been studied in order to replace the need for petroleum based precursors for carbon fiber production. In addition to its positive environmental effects, it also benefits the economics of the industries which cannot take advantage of carbon fiber properties because of their high price. A large amount of lignin is annually produced as the byproduct of paper and growing cellulosic ethanol industry. Therefore, finding high value applications for this low cost, highly available material is getting more attention. Lignin is a biopolymer making about 15 – 30 % of the plant cell walls and has a high carbon yield upon carbonization. However, its processing is challenging due to its low molecular weight and also variations based on its origin and the method of separation from cellulose. In this study, alkali solutions of organosolv lignin with less than 1 wt/v% of poly (ethylene oxide) and two types of lignin (hardwood and softwood) were electrospun followed by carbonization. Different heating programs for carbonization were tested. The carbonized fibers had a smooth surface with an average diameter of less than 5 µm and the diameter could be controlled by the carbonization process and lignin type. Scanning electron microscopy (SEM) was used to study morphology of the fibers before and after carbonization. Thermal conductivity of a sample with amorphous carbon was 2.31 W/m.K. The electrospun lignin carbon fibers potentially have a large range of application such as in energy storage devices and water or gas purification systems.

Interaction between carbon fibers and polymer sizing: Influence of fiber surface chemistry and sizing reactivity

Science.gov (United States)

Moosburger-Will, Judith; Bauer, Matthias; Laukmanis, Eva; Horny, Robert; Wetjen, Denise; Manske, Tamara; Schmidt-Stein, Felix; Töpker, Jochen; Horn, Siegfried

2018-05-01

Different aspects of the interaction of carbon fibers and epoxy-based polymer sizings are investigated, e.g. the wetting behavior, the strength of adhesion between fiber and sizing, and the thermal stability of the sizing layer. The influence of carbon fiber surface chemistry and sizing reactivity is investigated using fibers of different degree of anodic oxidation and sizings with different number of reactive epoxy groups per molecule. Wetting of the carbon fibers by the sizing dispersion is found to be specified by both, the degree of fiber activation and the sizing reactivity. In contrast, adhesion strength between fibers and sizing is dominated by the surface chemistry of the carbon fibers. Here, the number of surface oxygen groups seems to be the limiting factor. We also find that the sizing and the additional functionalities induced by anodic oxidation are removed by thermal treatment at 600 °C, leaving the carbon fiber in its original state after carbonization.

Dynamic tensile behavior of two-dimensional carbon fiber reinforced silicon carbide matrix composites

International Nuclear Information System (INIS)

Chen Xuan; Li Yulong

2011-01-01

Graphical abstract: The dynamic tensile behavior of 2D C/SiC composites was experimentally investigated by means of SHTB. Both the fracture surface and bundle fracture surfaces of composites were observed. The strain rate sensitivity of in-bundle interface was concluded as the dominant contributor to the strain rate sensitivity of the tensile strength. Highlights: → The tensile strength increases with strain rate. → The tensile failure strain remains independent of strain rate. → Macro-structural morphology reveals rough fracture surface under dynamic loading. → SEM morphology reveals integrated bundle pull-out under dynamic loading. → Strain rate sensitivity of in-bundle interface leads to that of the tensile strength. - Abstract: An investigation has been undertaken to determine the dynamic and quasi-static tensile behavior of two-dimensional carbon fiber reinforced silicon carbide matrix (2D-C/SiC) composites by means of the split Hopkinson tension bar and an electronic universal test machine respectively. The results indicate that the tensile strength of 2D C/SiC composites is increased at high strain rate. Furthermore, coated specimens show not only a 15% improvement in tensile strength but heightened strain rate sensitivity compared with uncoated ones. It is also shown that the tensile failure strain is strain rate insensitive and remains around 0.4%. Optical macrograph of failed specimens under dynamic loading revealed jagged fracture surfaces characterized by delamination and crack deviation, together with obvious fiber pull-out/splitting, in contrast with the smooth fracture surfaces under quasi-static loading. Scanning electron microscopy micrograph of fracture surface under dynamic loading clearly displayed integrated bundle pull-out which implies suppressed in-bundle debonding and enhanced in-bundle interfacial strengthening, in contrast with extensive in-bundle debonding under quasi-static loading. Thus we conclude that, with 2D C

Global Carbon Fiber Composites Supply Chain Competitiveness Analysis

Energy Technology Data Exchange (ETDEWEB)

Sujit Das, Josh Warren, Devin West, Susan M. Schexnayder

2016-05-01

This analysis identifies key opportunities in the carbon fiber supply chain where resources and investments can help advance the clean energy economy. The report focuses on four application areas — wind energy, aerospace, automotive, and pressure vessels — that top the list of industries using carbon fiber and carbon fiber reinforced polymers. For each of the four application areas, the report addresses the supply and demand trends within that sector, supply chain, and costs of carbon fiber and components.

Shear transfer in concrete reinforced with carbon fibers

Science.gov (United States)

El-Mokadem, Khaled Mounir

2001-10-01

Scope and method of study. The research started with preliminary tests and studies on the behavior and effect of carbon fibers in different water solutions and mortar/concrete mixes. The research work investigated the use of CF in the production of concrete pipes and prestressed concrete double-tee sections. The research then focused on studying the effect of using carbon fibers on the direct shear transfer of sand-lightweight reinforced concrete push-off specimens. Findings and conclusions. In general, adding carbon fibers to concrete improved its tensile characteristics but decreased its compressive strength. The decrease in compressive strength was due to the decrease in concrete density as fibers act as three-dimensional mesh that entrapped air. The decrease in compressive strength was also due to the increase in the total surface area of non-cementitious material in the concrete. Sand-lightweight reinforced concrete push-off specimens with carbon fibers had lower shear carrying capacity than those without carbon fibers for the same cement content in the concrete. Current building codes and specifications estimate the shear strength of concrete as a ratio of the compressive strength. If applying the same principals then the ratio of shear strength to compressive strength for concrete reinforced with carbon fibers is higher than that for concrete without carbon fibers.

Durability-Based Design Criteria for a Quasi-Isotropic Carbon-Fiber-Reinforced Thermoplastic Automotive Composite

Energy Technology Data Exchange (ETDEWEB)

Naus, Dan J [ORNL; Corum, James [ORNL; Klett, Lynn B [ORNL; Davenport, Mike [ORNL; Battiste, Rick [ORNL; Simpson, Jr., William A [ORNL

2006-04-01

This report provides recommended durability-based design properties and criteria for a quais-isotropic carbon-fiber thermoplastic composite for possible automotive structural applications. The composite consisted of a PolyPhenylene Sulfide (PPS) thermoplastic matrix (Fortron's PPS - Ticona 0214B1 powder) reinforced with 16 plies of carbon-fiber unidirectional tape, [0?/90?/+45?/-45?]2S. The carbon fiber was Hexcel AS-4C and was present in a fiber volume of 53% (60%, by weight). The overall goal of the project, which is sponsored by the U.S. Department of Energy's Office of Freedom Car and Vehicle Technologies and is closely coordinated with the Advanced Composites Consortium, is to develop durability-driven design data and criteria to assure the long-term integrity of carbon-fiber-based composite systems for automotive structural applications. This document is in two parts. Part 1 provides design data and correlations, while Part 2 provides the underlying experimental data and models. The durability issues addressed include the effects of short-time, cyclic, and sustained loadings; temperature; fluid environments; and low-energy impacts (e.g., tool drops and kickups of roadway debris) on deformation, strength, and stiffness. Guidance for design analysis, time-independent and time-dependent allowable stresses, rules for cyclic loadings, and damage-tolerance design guidance are provided.

Effect of fiber content on the properties of glass fiber-phenolic matrix composite

International Nuclear Information System (INIS)

Zaki, M.Y.; Shahid, M.R.; Subhani, T.; Sharif, M.N.

2003-01-01

Glass fiber-Phenolic matrix composite is used for the manufacturing of parts /components related to electronic and aerospace industry due to its high strength, dimensional stability and excellent electrical insulation properties. The evaluation of this composite material is necessary prior to make parts/components of new designs. In the present research, thermosetting phenolic plastic was reinforced with E-glass fiber in different fiber-to-resin ratios to produce composites of different compositions. Mechanical and electrical properties of these composite materials were evaluated with reference to the effect of fiber content variation in phenolic resin. (author)

Reinforced carbon fiber laminates with oriented carbon nanotube epoxy nanocomposites: Magnetic field assisted alignment and cryogenic temperature mechanical properties.

Science.gov (United States)

He, Yuxin; Yang, Song; Liu, Hu; Shao, Qian; Chen, Qiuyu; Lu, Chang; Jiang, Yuanli; Liu, Chuntai; Guo, Zhanhu

2018-05-01

The epoxy nanocomposites with ordered multi-walled carbon nanotubes (MWCNTs) were used to influence the micro-cracks resistance of carbon fiber reinforced epoxy (CF/EP) laminate at 77 K, Oxidized MWCNTs functionalized with Fe 3 O 4 (Fe 3 O 4 /O-MWCNTs) with good magnetic properties were prepared by co-precipitation method and used to modify epoxy (EP) for cryogenic applications. Fe 3 O 4 /O-MWCNTs reinforced carbon fiber epoxy composites were also prepared through vacuum-assisted resin transfer molding (VARTM). The ordered Fe 3 O 4 /O-MWCNTs were observed to have effectively improved the mechanical properties of epoxy (EP) matrix at 77 K and reduce the coefficient of thermal expansion (CTE) of EP matrix. The ordered Fe 3 O 4 /O-MWCNTs also obviously improved the micro-cracks resistance of CF/EP composites at 77 K. Compared to neat EP, the CTE of ordered Fe 3 O 4 /O-MWCNTs modified CF/EP composites was decreased 37.6%. Compared to CF/EP composites, the micro-cracks density of ordered Fe 3 O 4 /O-MWCNTs modified CF/EP composites at 77 K was decreased 37.2%. Copyright © 2018 Elsevier Inc. All rights reserved.

Ceramic fiber reinforced glass-ceramic matrix composite

Science.gov (United States)

Bansal, Narottam P. (Inventor)

1993-01-01

A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.

Carbon Fiber Reinforced Carbon-Al-Cu Composite for Friction Material.

Science.gov (United States)

Cui, Lihui; Luo, Ruiying; Ma, Denghao

2018-03-31

A carbon/carbon-Al-Cu composite reinforced with carbon fiber 2.5D-polyacrylonitrile-based preforms was fabricated using the pressureless infiltration technique. The Al-Cu alloy liquids were successfully infiltrated into the C/C composites at high temperature and under vacuum. The mechanical and metallographic properties, scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS) of the C/C-Al-Cu composites were analyzed. The results showed that the bending property of the C/C-Al-Cu composites was 189 MPa, whereas that of the pure carbon slide material was only 85 MPa. The compressive strength of C/C-Al-Cu was 213 MPa, whereas that of the pure carbon slide material was only 102 MPa. The resistivity of C/C-Al-Cu was only 1.94 μΩm, which was lower than that of the pure carbon slide material (29.5 μΩm). This finding can be attributed to the "network conduction" structure. Excellent wettability was observed between Al and the carbon matrix at high temperature due to the existence of Al₄C₃. The friction coefficients of the C/C, C/C-Al-Cu, and pure carbon slide composites were 0.152, 0.175, and 0.121, respectively. The wear rate of the C/C-Al-Cu composites reached a minimum value of 2.56 × 10 -7 mm³/Nm. The C/C-Al-Cu composite can be appropriately used as railway current collectors for locomotives.

Ceramic fiber-reinforced monoclinic celsian phase glass-ceramic matrix composite material

Science.gov (United States)

Bansal, Narottam P. (Inventor); Dicarlo, James A. (Inventor)

1994-01-01

A hyridopolysilazane-derived ceramic fiber reinforced monoclinic celsian phase barium aluminum silicate glass-ceramic matrix composite material is prepared by ball-milling an aqueous slurry of BAS glass powder and fine monoclinic celsian seeds. The fibers improve the mechanical strength and fracture toughness and with the matrix provide superior dielectric properties.

Carbon Fiber Composite Materials for Automotive Applications

Energy Technology Data Exchange (ETDEWEB)

Norris, Jr., Robert E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Mainka, Hendrik [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-06-01

Volkswagen (VW) is internationally recognized for quantity and quality of world-wide vehicle production and the Oak Ridge National Laboratory (ORNL) is internationally recognized in materials research and development. With automotive production ramping up in the recently constructed VW Group of America facility in Chattanooga, Tennessee, ORNL and VW initiated discussions in 2012 concerning opportunities for collaboration around ORNL’s carbon fiber and composites programs. ORNL is conducting an internationally recognized program to develop and implement lower cost carbon fibers and composites for automotive and other “energy missions” for the US Department of Energy. Significant effort is ongoing in selecting, developing, and evaluating alternative precursors, developing and demonstrating advanced conversion techniques, and developing and tailoring surface treatment, sizings, and formatting fiber for specific composite matrices and end-use applications. ORNL already had North America’s most comprehensive suite of tools for carbon fiber research and development and established a semiproduction demonstration line referred to as the Carbon Fiber Technology Facility (CFTF) to facilitate implementation of low cost carbon fiber (LCCF) approaches in early 2013. ORNL and VW agreed to collaborate in a formal Cooperative Research and Development Agreement (NFE-12-03992) specifically focused on evaluating applicability of low cost carbon fiber products for potential vehicle components. The goal of the work outlined in this report was to develop and qualify uses for carbon fiber-reinforced structures in connection with civilian ground transportation. Significant progress was achieved in evaluating and understanding lignin-based precursor materials; however, availability of carbon fiber converted from lignin precursor combined with logistical issues associated with the Visa limitations for the VW participant resulted in significantly shortening of the collaboration

Extended-length fiber optic carbon dioxide monitoring

Science.gov (United States)

Delgado-Alonso, Jesus; Lieberman, Robert A.

2013-05-01

This paper discusses the design and performance of fiber optic distributed intrinsic sensors for dissolved carbon dioxide, based on the use optical fibers fabricated so that their entire lengths are chemically sensitive. These fibers use a polymer-clad, silica-core structure where the cladding undergoes a large, reversible, change in optical absorbance in the presence of CO2. The local "cladding loss" induced by this change is thus a direct indication of the carbon dioxide concentration in any section of the fiber. To create these fibers, have developed a carbon dioxide-permeable polymer material that adheres well to glass, is physically robust, has a refractive index lower than fused silica, and acts as excellent hosts for a unique colorimetric indicator system that respond to CO2. We have used this proprietary material to produce carbon-dioxide sensitive fibers up to 50 meters long, using commercial optical fiber fabrication techniques. The sensors have shown a measurement range of dissolved CO2 of 0 to 1,450 mg/l (0 to 100% CO2 saturation), limit of detection of 0.3 mg/l and precision of 1.0 mg/l in the 0 to 50 mg/l dissolved CO2 range, when a 5 meter-long sensor fiber segment is used. Maximum fiber length, minimum detectable concentration, and spatial resolution can be adjusted by adjusting indicator concentration and fiber design.

Effect of Environment on Stress-Rupture Behavior of a Carbon Fiber-Reinforced Silicon Carbide (C/SiC) Ceramic Matrix Composite

Science.gov (United States)

Verrilli, Michael J.; Opila, Elizabeth J.; Calomino, Anthony; Kiser, J. Douglas

2002-01-01

Stress-rupture tests were conducted in air, vacuum, and steam-containing environments to identify the failure modes and degradation mechanisms of a carbon fiber-reinforced silicon carbide (C/SiC) composite at two temperatures, 600 and 1200 C. Stress-rupture lives in air and steam containing environments (50 - 80% steam with argon) are similar for a composite stress of 69 MPa at 1200 C. Lives of specimens tested in a 20% steam/argon environment were about twice as long. For tests conducted at 600 C, composite life in 20% steam/argon was 20 times longer than life in air. Thermogravimetric analysis of the carbon fibers was conducted under similar conditions to the stress-rupture tests. The oxidation rate of the fibers in the various environments correlated with the composite stress-rupture lives. Examination of the failed specimens indicated that oxidation of the carbon fibers was the primary damage mode for specimens tested in air and steam environments at both temperatures.

Carbon nanotube and graphene nanoribbon-coated conductive Kevlar fibers.

Science.gov (United States)

Xiang, Changsheng; Lu, Wei; Zhu, Yu; Sun, Zhengzong; Yan, Zheng; Hwang, Chi-Chau; Tour, James M

2012-01-01

Conductive carbon material-coated Kevlar fibers were fabricated through layer-by-layer spray coating. Polyurethane was used as the interlayer between the Kevlar fiber and carbon materials to bind the carbon materials to the Kevlar fiber. Strongly adhering single-walled carbon nanotube coatings yielded a durable conductivity of 65 S/cm without significant mechanical degradation. In addition, the properties remained stable after bending or water washing cycles. The coated fibers were analyzed using scanning electron microcopy and a knot test. The as-produced fiber had a knot efficiency of 23%, which is more than four times higher than that of carbon fibers. The spray-coating of graphene nanoribbons onto Kevlar fibers was also investigated. These flexible coated-Kevlar fibers have the potential to be used for conductive wires in wearable electronics and battery-heated armors. © 2011 American Chemical Society

Preparation and Mechanical Properties of Aligned Discontinuous Carbon Fiber Composites

OpenAIRE

DENG Hua; GAO Junpeng; BAO Jianwen

2018-01-01

Aligned discontinuous carbon fiber composites were fabricated from aligned discontinuous carbon fiber prepreg, which was prepared from continuous carbon fiber prepreg via mechanical high-frequency cutting. The internal quality and mechanical properties were characterized and compared with continuous carbon fiber composites. The results show that the internal quality of the aligned discontinuous carbon fiber composites is fine and the mechanical properties have high retention rate after the fi...

The effect of the matrix superplastic deformation on interface reaction in fiber-reinforced composites

International Nuclear Information System (INIS)

Astanin, V.V.; Imayeva, L.A.

1995-01-01

It is known that superplastic deformation affects the processes o solid phases bonding. In particular, the effect of a character of matrix flow upon nucleation and growth of the reaction products at the fiber/matrix interface should be expected during consolidation of the fiber-reinforced composites under superplastic conditions. The matrix material flow in thin clearance (about 20μm) between strengthening fibers is a special feature of composite consolidation. In previous papers, it was shown that the character of the flow in thin specimens, when the specimen thickness is equal to several grain sizes, is very different from that in thick specimens. In this manner the question of the effect of the deformation on the fiber/matrix interface formation is complicated and one should consider the peculiarities of matrix deformation during the composite fabrication and the effect of localization of the deformation on the fiber/matrix interface reaction. In this paper, the authors shall focus on these two problems

XPS analysis of the carbon fibers surface modified via HMDSO to carbon nanotube growth

International Nuclear Information System (INIS)

Cardoso, L.D.R.; Gomes, M.C.B.; Trava-Airoldi, V.J.; Corat, E.J.; Lugo, D.C.

2016-01-01

Full text: Carbon fibers (CF) have been widely used to reinforce structural composites. Due to their strength-to-weight properties, CF composites are finding increased structural uses in areas such as aerospace, aeronautical, automobile and others. The strength of the fiber-resin interface bond has been found to be the limiting factor to the mechanical properties of CF-epoxy materials, due to their non-polar nature that limit the affinity of CF to bind chemically to any matrix. The growth of carbon nanotubes (CNTs) on the surface of CF is a promising approach for improving mechanical, electrical and thermal properties of structural composites. However growing CNTs on CF presents some obstacles, such as diffusion of metal catalyst particles on CF, uneven CNT growth and loss of mechanical properties of CF. To avoid the diffusion of catalyst particles we modified the CF surface with hexamethyldisiloxane (HMDSO) at low temperature (400 °C), also preventing the loss of mechanical properties and allowing uniform CNTs growth. We deposited CNTs via floating catalyst method, with ferrocene providing the catalyst particle and the oxidative dehydrogenation reaction of acetylene providing the carbon. The CF surface modification was analyzed via X-ray photoelectron spectroscopy (XPS) and CNTs growth via scanning electron microscopy with field emission gun. The XPS analysis showed that HMDSO promotes the binding of oxygen to carbon and silicon present on CF surface, the chemical modification of the surface of the CF enables the uniform growth of carbon nanotubes. (author)

XPS analysis of the carbon fibers surface modified via HMDSO to carbon nanotube growth

Energy Technology Data Exchange (ETDEWEB)

Cardoso, L.D.R.; Gomes, M.C.B.; Trava-Airoldi, V.J.; Corat, E.J.; Lugo, D.C. [Instituto Nacional de Pesquisas Espaciais (INPE), Sao Jose dos Campos, SP (Brazil)

2016-07-01

Full text: Carbon fibers (CF) have been widely used to reinforce structural composites. Due to their strength-to-weight properties, CF composites are finding increased structural uses in areas such as aerospace, aeronautical, automobile and others. The strength of the fiber-resin interface bond has been found to be the limiting factor to the mechanical properties of CF-epoxy materials, due to their non-polar nature that limit the affinity of CF to bind chemically to any matrix. The growth of carbon nanotubes (CNTs) on the surface of CF is a promising approach for improving mechanical, electrical and thermal properties of structural composites. However growing CNTs on CF presents some obstacles, such as diffusion of metal catalyst particles on CF, uneven CNT growth and loss of mechanical properties of CF. To avoid the diffusion of catalyst particles we modified the CF surface with hexamethyldisiloxane (HMDSO) at low temperature (400 °C), also preventing the loss of mechanical properties and allowing uniform CNTs growth. We deposited CNTs via floating catalyst method, with ferrocene providing the catalyst particle and the oxidative dehydrogenation reaction of acetylene providing the carbon. The CF surface modification was analyzed via X-ray photoelectron spectroscopy (XPS) and CNTs growth via scanning electron microscopy with field emission gun. The XPS analysis showed that HMDSO promotes the binding of oxygen to carbon and silicon present on CF surface, the chemical modification of the surface of the CF enables the uniform growth of carbon nanotubes. (author)

Microstructure and mechanical properties of carbon fiber reinforced ...

Indian Academy of Sciences (India)

68

Alumina; composites; carbon fiber reinforcement; sol; mechanical properties. 1. Introduction ... The reinforcement was 3D carbon fiber (T300 3k, ex-PAN carbon fiber ... where f(a/H) = 2.9(a/H)1/2 – 4.6(a/H)3/2 + 21.8(a/H)5/2. – 37.6(a/H)7/2 + ...

Evaluation of carbon fiber composites modified by in situ incorporation of carbon nanofibers

Directory of Open Access Journals (Sweden)

André Navarro de Miranda

2011-12-01

Full Text Available Nano-carbon materials, such as carbon nanotubes and carbon nanofibers, are being thought to be used as multifunctional reinforcement in composites. The growing of carbon nanofiber at the carbon fiber/epoxy interface results in composites having better electrical properties than conventional carbon fiber/epoxy composites. In this work, carbon nanofibers were grown in situ over the surface of a carbon fiber fabric by chemical vapor deposition. Specimens of carbon fiber/nanofiber/epoxy (CF/CNF/epoxy composites were molded and electrical conductivity was measured. Also, the CF/CNF/epoxy composites were tested under flexure and interlaminar shear. The results showed an overall reduction in mechanical properties as a function of added nanofiber, although electrical conductivity increased up to 74% with the addition of nanofibers. Thus CF/CNF/epoxy composites can be used as electrical dissipation discharge materials.

Energy in elastic fiber embedded in elastic matrix containing incident SH wave

Science.gov (United States)

Williams, James H., Jr.; Nagem, Raymond J.

1989-01-01

A single elastic fiber embedded in an infinite elastic matrix is considered. An incident plane SH wave is assumed in the infinite matrix, and an expression is derived for the total energy in the fiber due to the incident SH wave. A nondimensional form of the fiber energy is plotted as a function of the nondimensional wavenumber of the SH wave. It is shown that the fiber energy attains maximum values at specific values of the wavenumber of the incident wave. The results obtained here are interpreted in the context of phenomena observed in acousto-ultrasonic experiments on fiber reinforced composite materials.

Influence of the Processing Parameters on the Fiber-Matrix-Interphase in Short Glass Fiber-Reinforced Thermoplastics

Directory of Open Access Journals (Sweden)

Anna Katharina Sambale

2017-06-01

Full Text Available The interphase in short fiber thermoplastic composites is defined as a three-dimensional, several hundred nanometers-wide boundary region at the interface of fibers and the polymer matrix, exhibiting altered mechanical properties. This region is of key importance in the context of fiber-matrix adhesion and the associated mechanical strength of the composite material. An interphase formation is caused by morphological, as well as thermomechanical processes during cooling of the plastic melt close to the glass fibers. In this study, significant injection molding processing parameters are varied in order to investigate the influence on the formation of an interphase and the resulting mechanical properties of the composite. The geometry of the interphase is determined using nano-tribological techniques. In addition, the influence of the glass fiber sizing on the geometry of the interphase is examined. Tensile tests are used in order to determine the resulting mechanical properties of the produced short fiber composites. It is shown that the interphase width depends on the processing conditions and can be linked to the mechanical properties of the short fiber composite.

Production and characterization of composite material based on ablative phenolic resin and carbon fibers

International Nuclear Information System (INIS)

Srebrenkoska, Vineta

2002-01-01

The optimisation of technology for production of moulding compound based on short carbon fibers and ablative phenolic resin is carried out. The characterisation of the starting raw materials is performed and moulding compounds With different fiber/matrix ratios and different fiber lengths are prepared. From the different samples, mouldings are produced by thermal compression. All physical, mechanical and thermal properties of the composites are tested. From the obtained results the optimal fiber/matrix ratio, for high temperature moulding compounds production are determined. Also, in order to meet the request for high thermal and mechanics properties of the composite, optimization is carded out on the moulding process itself. The optimization is fulfilled by a planned experiment. The full factorial experimental design is applied in which the following parameters are varied: fiber length, temperature and time of the press cycle. Regression equations for the influence of the parameters to the impact resistance, compression strength, flexural strength and the modulus of elasticity of the molding, are obtained. The obtained mechanical properties of the composite rate this material for potential application in the automotive, leisure, military and other industries.(Author)

Carbonate fuel cell matrix

Science.gov (United States)

Farooque, Mohammad; Yuh, Chao-Yi

1996-01-01

A carbonate fuel cell matrix comprising support particles and crack attenuator particles which are made platelet in shape to increase the resistance of the matrix to through cracking. Also disclosed is a matrix having porous crack attenuator particles and a matrix whose crack attenuator particles have a thermal coefficient of expansion which is significantly different from that of the support particles, and a method of making platelet-shaped crack attenuator particles.

Activated carbon fibers and engineered forms from renewable resources

Science.gov (United States)

Baker, Frederick S

2013-02-19

A method of producing activated carbon fibers (ACFs) includes the steps of providing a natural carbonaceous precursor fiber material, blending the carbonaceous precursor material with a chemical activation agent to form chemical agent-impregnated precursor fibers, spinning the chemical agent-impregnated precursor material into fibers, and thermally treating the chemical agent-impregnated precursor fibers. The carbonaceous precursor material is both carbonized and activated to form ACFs in a single step. The method produces ACFs exclusive of a step to isolate an intermediate carbon fiber.

Fiber-reinforced ceramic matrix composites processed by a hybrid technique based on chemical vapor infiltration, slurry impregnation and spark plasma sintering

International Nuclear Information System (INIS)

Magnant, J.; Pailler, R.; Le Petitcorps, Y.; Maille, L.; Guette, A.; Marthe, J.

2013-01-01

Fabrication of multidirectional continuous carbon and silicon carbide fiber reinforced ceramic matrix composites (CMC) by a new short time hybrid process was studied. This process is based, first, on the deposition of fiber interphase and coating by chemical vapor infiltration, next, on the introduction of silicon nitride powders into the fibrous preform by slurry impregnation and, finally, on the densification of the composite by liquid phase spark plasma sintering (LP-SPS). The homogeneous introduction of the ceramic charges into the multidirectional fiber pre-forms was realized by slurry impregnation from highly concentrated and well-dispersed aqueous colloid suspensions. The chemical degradation of the carbon fibers during the fabrication was prevented by adapting the sintering pressure cycle. The composites manufactured are dense. Microstructural analyses were conducted to explain the mechanical properties achieved. One main important result of this study is that LP-SPS can be used in some hybrid processes to densify fiber reinforced CMC. (authors)

Electrophoretic deposition of carbon nanotubes on a carbon fiber surface with different index graphitization

International Nuclear Information System (INIS)

Almeida, E.C.; Baldan, M.R.; Ferreira, N.G.; Edwards, E.R.

2009-01-01

Full text: The purpose of this work is to examine the electrophoretic deposition of carbon nanotubes powder on carbon fibers, produced at different heat treatments temperatures. Besides, a systematic study of the effects of graphitization index from substrate on the structure and morphology of CNTs has been available. Carbon fibers were produced from polyacrylonitrile at three different heat treatments temperatures, 1000, 1500 and 2000 deg C. The carbon fibers microstructure or its graphitization index may be controlled by the heat treatments temperatures. The electrophoretic deposition of carbon nanotubes was obtained with the powder of carbon nanotubes dispersed in water by ultrasonication to obtain dispersions of 0.05 mg/mL. The carbon fibers were immersed in the nanotube dispersion, and a positive potential of 10 V/cm was applied. Morphology and microstructure of carbon nanotubes on carbon fibers were obtained by scanning electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy. (author)

Carbon fiber CVD coating by carbon nanostructured for space materials protection against atomic oxygen

Science.gov (United States)

Pastore, Roberto; Bueno Morles, Ramon; Micheli, Davide

2016-07-01

adhesion and durability in the environment. Though these coatings are efficient in protecting polymer composites, their application imposes severe constraints. Their thermal expansion coefficients may differ markedly from those of polymer composite substrates: as a result, cracks develop in the coatings on thermal cycling and AO can penetrate through them to the substrate. In addition to the technicalities of forming an effective barrier, such factors as cost, convenience of application and ease of repair are important considerations in the selection of a coating for a particular application. The latter issues drive the aerospace research toward the development of novel light composite materials, like the so called polymer nanocomposites, which are materials with a polymer matrix and a filler with at least one dimension less than 100 nanometers. Current interest in nanocomposites has been generated and maintained because nanoparticle-filled polymers exhibit unique combinations of properties not achievable with traditional composites. These combinations of properties can be achieved because of the small size of the fillers, the large surface area the fillers provide, and in many cases the unique properties of the fillers themselves. In particular, the carbon fiber-based polymeric composite materials are the basic point of interest: the aim of the present study is to find new solution to produce carbon fiber-based composites with even more upgraded performances. One intriguing strategy to tackle such an issue has been picked out in the coupling between the carbon fibers and the carbon nanostructures. That for two main reasons: first, carbon nanostructures have shown fancy potentialities for any kind of technological applications since their discovery, second, the chemical affinity between fiber and nanostructure (made of the same element) should be a likely route to approach the typical problems due to thermo-mechanical compatibility. This work is joined in such framework

Adhesion of pineapple-leaf fiber to epoxy matrix: The role of surface treatments

Directory of Open Access Journals (Sweden)

Yusran Payae

2009-07-01

Full Text Available Natural fibers are considered to have potential use as reinforcing agents in polymer composite materials because of their principle benefits: moderate strength and stiffness, low cost, and be an environmental friendly, degradable, and renewablematerial. Due to their inherently hydrophilic nature, they are prone to absorb moisture, which can plasticise or weaken theadhesion of fibers to the surrounding matrix and by this affect the performance of composites used in atmospheric humidity,particularly at elevated temperatures. The surface treatments are often applied to the fiber to improve the bond strengthbetween the fibers and matrix. This work discussed the effect of sodium hydroxide (NaOH treatment and epoxy resin as acompatibilizing agent on interface properties of pineapple leaf fiber (PALF-epoxy composites. A single-fiber fragmentationtest coupled with data reduction technique was employed to assess interface quality in terms of apparent interfacial shearstrength (IFSS or a of untreated, NaOH, and epoxy resin treated PALFs-epoxy composites. Tensile properties of untreatedand treated PALFs were also examined. It was found that both treatments substantially increase a, corresponding to animproved level of adhesion. The improvement in the level of adhesion for the alkali and epoxy treated fiber composites wasdue to an increase in the physical bonding between the alkali treated fibers and the matrix, and due to a promoted compatibilitybetween the epoxy treated fibers and matrix, respectively.

Requirements of frictional debonding at fiber/matrix interfaces for tough ceramic composites

Science.gov (United States)

Hsueh, Chun-Hway

1992-11-01

Optimum toughening of fiber-reinforced ceramic composites requires debonding at fiber/matrix interfaces and subsequent frictional sliding between the fibers and the matrix as the main crack extends through the composite. Criteria of both interfacial debonding vs fiber fracture, and frictional debonding vs frictionless debonding, are illustrated. To achieve interfacial debonding, the ratio of the fiber strength to the interfacial shear strength must exceed a critical value; to achieve a frictional interface after interfacial debonding, the ratio of the interfacial residual clamping stress to the interfacial shear strength must also exceed a critical value. While interfacial debonding is not sensitive to Poisson's effect, the frictional interface is sensitive to Poisson's effect.

Two-step sulfonation process for the conversion of polymer fibers to carbon fibers

Science.gov (United States)

Barton, Bryan E.; Patton, Jasson T.; Hukkanen, Eric J.; Bernius, Mark T.

2017-11-14

Disclosed herein are processes for preparing carbon fibers, comprising: sulfonating a polymer fiber with a sulfonating agent that is fuming sulfuric acid, sulfuric acid, chlorosulfonic acid, or a combination thereof; treating the sulfonated polymer with a heated solvent, wherein the temperature of the heated solvent is at least 95.degree. C.; and carbonizing the resulting product by heating it to a temperature of 501-3000.degree. C. Carbon fibers prepared according to these methods are also disclosed herein.

The Durability and Performance of Short Fibers for a Newly Developed Alkali-Activated Binder

Directory of Open Access Journals (Sweden)

Henrik Funke

2016-03-01

Full Text Available This study reports the development of a fiber-reinforced alkali-activated binder (FRAAB with an emphasis on the performance and the durability of the fibers in the alkaline alkali-activated binder (AAB-matrix. For the development of the matrix, the reactive components granulated slag and coal fly ash were used, which were alkali-activated with a mixture of sodium hydroxide (2–10 mol/L and an aqueous sodium silicate solution (SiO2/Na2O molar ratio: 2.1 at ambient temperature. For the reinforcement of the matrix integral fibers of alkali-resistant glass (AR-glass, E-glass, basalt, and carbon with a fiber volume content of 0.5% were used. By the integration of these short fibers, the three-point bending tensile strength of the AAB increased strikingly from 4.6 MPa (no fibers up to 5.7 MPa (carbon after one day. As a result of the investigations of the alkali resistance, the AR-glass and the carbon fibers showed the highest durability of all fibers in the FRAAB-matrix. In contrast to that, the weight loss of E-glass and basalt fibers was significant under the alkaline condition. According to these results, only the AR-glass and the carbon fibers reveal sufficient durability in the alkaline AAB-matrix.

CARBONIZED STARCH MICROCELLULAR FOAM-CELLULOSE FIBER COMPOSITE STRUCTURES

Directory of Open Access Journals (Sweden)

Andrew R. Rutledge

2008-11-01

Full Text Available The production of microporous carbon foams from renewable starch microcellular foam-fiber (SMCF-Fiber composites is described. Carbon foams are used in applications such as thermal insulation, battery electrodes, filters, fuel cells, and medical devices. SMCF-Fiber compos-ites were created from an aquagel. The water in the aquagel was exchanged with ethanol and then dried and carbonized. Higher amylose content starches and fiber contents of up to 4% improved the processability of the foam. The SMCF structure revealed agglomerates of swollen starch granules connected by a web of starch with pores in the 50-200 nanometer range. Heating the SMCF-fiber in a nitrogen atmosphere to temperatures between 350-700˚C produced carbon foams with a three-dimensional closed cell foam structure with cell diameters around 50 microns and pore walls around 1-3 microns. The stress versus strain compression data for carbonized samples displayed a linear elastic region and a plateau indicative of brittle crushing, typical of an elastic-brittle foam. The carbon foam products from these renew-able precursors are promising carbon structures with moderate strength and low density.

A study on thermal residual stresses in the matrix and fiber of a misoriented short fiber composite

International Nuclear Information System (INIS)

Son, Bong Jin; Lee, Joon Hyun

1994-01-01

An elastic model is developed to predict the average thermal residual stresses in the matrix and fiber of a misoriented short fiber composite. The thermal residual stresses are induced by the mismatch in the coefficient of the thermal expansion of the matrix and fiber when the composite is subjected to a uniform temperature change. The model considers two special cases of fiber misorientation; two-dimensional in-plane and three-dimensional axisymmetric. The analytical formulation of the model is based on Eshelby's equivalent inclusion method and is unique in that it is able to account for interactions among fibers. The model is more general than past models and it is able to treat prior analyses of the simpler composite systems as extream cases. The present model is to investigate the effects of fiber volume fraction, distribution type, distribution cut-off angle, and aspect ratio on thermal residual stress for both in-plane and axisymmetric fiber misorientation. Fiber volume fraction, aspect ratio, and disturbution cut-off angle are shown to have more significant effects on the magnitude of the thermal residual stresses than fiber distrubution type for both in-plane and axisymmetric misorientation.

Modification of carbon fabrics by radio-frequency capacitive discharge at low pressure to regulate mechanical properties of carbon fiber reinforced plastics based on it

International Nuclear Information System (INIS)

Garifullin, A R; Krasina, I V; Skidchenko, E A; Shaekhov, M F; Tikhonova, N V

2017-01-01

To increase the values of mechanical properties of carbon fiber (CF) composite materials used in sports equipment production the method of radio-frequency capacitive (RFC) low-pressure plasma treatment in air was proposed. Previously it was found that this type of modification allows to effectively regulate the surface properties of fibers of different nature. This treatment method differs from the traditional ones by efficiency and environmental friendliness as it does not require the use of aggressive, environmentally hazardous chemicals. In this paper it was established that RFC low-pressure air plasma treatment of carbon fabrics enhances the interlaminar shear strength (ILSS) of carbon fiber reinforced plastic (CFRP). As a result of experimental studies of CF by Fourier Transform Infrared (FTIR) spectroscopy method it was proved that after radio-frequency capacitive plasma treatment at low pressure in air the oxygen-containing functional groups is grafted on the surface. These groups improve adhesion at the interface “matrix-fiber”. (paper)

Cutting and drilling of carbon fiber reinforced plastics (CFRP) by 70W short pulse nanosecond laser

Science.gov (United States)

Jaeschke, Peter; Stolberg, Klaus; Bastick, Stefan; Ziolkowski, Ewa; Roehner, Markus; Suttmann, Oliver; Overmeyer, Ludger

2014-02-01

Continuous carbon fibre reinforced plastics (CFRP) are recognized as having a significant lightweight construction potential for a wide variety of industrial applications. However, a today`s barrier for a comprehensive dissemination of CFRP structures is the lack of economic, quick and reliable manufacture processes, e.g. the cutting and drilling steps. In this paper, the capability of using pulsed disk lasers in CFRP machining is discussed. In CFRP processing with NIR lasers, carbon fibers show excellent optical absorption and heat dissipation, contrary to the plastics matrix. Therefore heat dissipation away from the laser focus into the material is driven by heat conduction of the fibres. The matrix is heated indirectly by heat transfer from the fibres. To cut CFRP, it is required to reach the melting temperature for thermoplastic matrix materials or the disintegration temperature for thermoset systems as well as the sublimation temperature of the reinforcing fibers simultaneously. One solution for this problem is to use short pulse nanosecond lasers. We have investigated CFRP cutting and drilling with such a laser (max. 7 mJ @ 10 kHz, 30 ns). This laser offers the opportunity of wide range parameter tuning for systematic process optimization. By applying drilling and cutting operations based on galvanometer scanning techniques in multi-cycle mode, excellent surface and edge characteristics in terms of delamination-free and intact fiber-matrix interface were achieved. The results indicate that nanosecond disk laser machining could consequently be a suitable tool for the automotive and aircraft industry for cutting and drilling steps.

Carbon stripper foils held in place with carbon fibers

International Nuclear Information System (INIS)

Jolivet, Connie S.; Miller, Shawn A.; Stoner, John O.; Ladd, Peter

2008-01-01

The Spallation Neutron Source (SNS) currently under construction at Oak Ridge National Laboratory, Oak Ridge, Tennessee, is planned to initially utilize carbon stripper foils having areal densities approximately 260 μg/cm 2 . The projected design requires that each foil be supported by only one fixed edge. For stability of the foil, additional support is to be provided by carbon fibers. The feasibility of manufacturing and shipping such mounted carbon foils produced by arc evaporation was studied using two prototypes. Production of the foils is described. Fibers were chosen for satisfactory mechanical strength consistent with minimal interference with the SNS beam. Mounting of the fibers, and packaging of the assemblies for shipping are described. Ten completed assemblies were shipped to SNS for further testing. Preliminary evaluation of the survivability of the foils in the SNS foil changer is described

Effect of the interfacial adhesion on the tensile and impact properties of carbon fiber reinforced polypropylene matrices

Directory of Open Access Journals (Sweden)

Clara Leal Nogueira

2005-03-01

Full Text Available Thermoplastic composites have been applied in a wide variety of industrial products, showing recently a great potential to be used in aeronautical field. The objectives of this work were to evaluate the fiber/matrix interface of carbon fiber reinforced polypropylene-based matrices after tensile and impact tests and also to compare the mechanical test results of the manufactured laminates. The laminates were prepared by stacking carbon fiber fabric style Plain Weave (CF and films of four different polypropylene matrices, described as (a polypropylene-PP, (b polypropylene-polyethylene copolymer-PP-PE, (c PP-PE with an interfacial compatibilizer-AM1 and (d PP-PE containing an elastomeric modifier-AM2. The composites were processed using hot compression molding. The mechanical testing results showed that the CF-AM1 laminate family presented the lowest impact strength and the highest tensile strength values when compared to the other laminates. SEM analysis observations of both tensile and impact fractured specimens of the CF-PP/PE-AM1 specimens revealed a stronger fiber/matrix interface. The CF-PP/PE-AM2 laminate showed a lower tensile strength and higher impact strength values when compared to the CF-PP/PE-AM1 one. PP-PE and PP laminates presented the lowest impact strength values.

Carbon nanotubes on carbon fibers: Synthesis, structures and properties

Science.gov (United States)

Zhang, Qiuhong

The interface between carbon fibers (CFs) and the resin matrix in traditional high performance composites is characterized by a large discontinuity in mechanical, electrical, and thermal properties which can cause inefficient energy transfer. Due to the exceptional properties of carbon nanotubes (CNTs), their growth at the surface of carbon fibers is a promising approach to controlling interfacial interactions and achieving the enhanced bulk properties. However, the reactive conditions used to grow carbon nanotubes also have the potential to introduce defects that can degrade the mechanical properties of the carbon fiber (CF) substrate. In this study, using thermal chemical vapor deposition (CVD) method, high density multi-wall carbon nanotubes have been successfully synthesized directly on PAN-based CF surface without significantly compromising tensile properties. The influence of CVD growth conditions on the single CF tensile properties and carbon nanotube (CNT) morphology was investigated. The experimental results revealed that under high temperature growth conditions, the tensile strength of CF was greatly decreased at the beginning of CNT growth process with the largest decrease observed for sized CFs. However, the tensile strength of unsized CFs with CNT was approximately the same as the initial CF at lower growth temperature. The interfacial shear strength of CNT coated CF (CNT/CF) in epoxy was studied by means of the single-fiber fragmentation test. Results of the test indicate an improvement in interfacial shear strength with the addition of a CNT coating. This improvement can most likely be attributed to an increase in the interphase yield strength as well as an improvement in interfacial adhesion due to the presence of the nanotubes. CNT/CF also offers promise as stress and strain sensors in CF reinforced composite materials. This study investigates fundamental mechanical and electrical properties of CNT/CF using nanoindentation method by designed

Estimation of Wear Behavior of Polyphenylene Sulphide Composites Reinforced with Glass/Carbon Fibers, Graphite and Polytetrafluoroethylene, by Pin-on-disc Test

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M.A.C. Besnea

2015-03-01

Full Text Available Wear behavior of polyphenylene sulphide composites was investigated according to load and test speed. Two types of materials were studied: first, with 40 wt% glass fiber, and second, with 10 wt% carbon fiber, 10 wt% graphite and 10 wt%. Tribological tests were performed on the universal tribometer UMT-2, using a pin-on-disc device. The friction coefficient and wear rate for the composites were analyzed. As a result of experimental tests, it was established that polymer composite with polyphenylene sulphide matrix, carbon fibers, graphite and polytetrafluorethylene exhibit good wear behavior under operating conditions.

Effect of fiber extensibility on the fracture toughness of short fiber or brittle matrix composites

International Nuclear Information System (INIS)

Jain, L.K.; Wetherhold, R.C.

1992-01-01

A micromechanical model based on probabilistic principles is proposed to determine the effective fracture toughness increment and the bridging stress-crack opening displacement relationship for brittle matrix composites reinforced with short, poorly bonded fibers. Emphasis is placed on studying the effect of fiber extensibility on the bridging stress and the bridging fracture energy, and to determine its importance in cementitious matrix composites. Since the fibers may not be in an ideal aligned or random state, the analysis is placed in sufficiently general terms to consider any prescribable fiber orientation distribution. The model incorporates the snubbing effect observed during pull-out of fibers inclined at an angle to the crack face normal. In addition, the model allows the fibers to break; any fiber whose load meets or exceeds a single-valued failure stress will fracture rather than pull out. The crack bridging results may be expressed as the sum of results for inextensible fibers and an additional term due to fiber extensibility. An exact analysis is given which gives the steady-state bridging toughness G directly, but presents a non-linear problem for the bridging stress-crack opening (σ b -γ) relationship. An approximate analysis is then presented which gives both G and σ b -γ directly. To illustrate the effect extensibility on bridging stress and fracture energy increment due to bridging fibers, a comparison with the inextensible fiber case is provided. It is found that effect of extensibility on fracture energy is negligible for common materials systems. However extensibility may have a significant effect on the bridging stress-crack opening relationship. The effect of other physical and material parameters such as fiber length, fiber orientation and snubbing friction coefficient is also studied. 28 refs., 9 figs., 1 tab

Effects of Styrene-Acrylic Sizing on the Mechanical Properties of Carbon Fiber Thermoplastic Towpregs and Their Composites.

Science.gov (United States)

Bowman, Sean; Jiang, Qiuran; Memon, Hafeezullah; Qiu, Yiping; Liu, Wanshuang; Wei, Yi

2018-03-01

Thermoplastic towpregs are convenient and scalable raw materials for the fabrication of continuous fiber-reinforced thermoplastic matrix composites. In this paper, the potential to employ epoxy and styrene-acrylic sizing agents was evaluated for the making of carbon fiber thermoplastic towpregs via a powder-coating method. The protective effects and thermal stability of these sizing agents were investigated by single fiber tensile test and differential scanning calorimetry (DSC) measurement. The results indicate that the epoxy sizing agent provides better protection to carbon fibers, but it cannot be used for thermoplastic towpreg processing due to its poor chemical stability at high temperature. The bending rigidity of the tows and towpregs with two styrene-acrylic sizing agents was measured by cantilever and Kawabata methods. The styrene-acrylic sized towpregs show low torque values, and are suitable for further processing, such as weaving, preforming, and winding. Finally, composite panels were fabricated directly from the towpregs by hot compression molding. Both of the composite panels show superior flexural strength (>400 MPa), flexural modulus (>63 GPa), and interlaminar shear strength (>27 MPa), indicating the applicability of these two styrene-acrylic sizing agents for carbon fiber thermoplastic towpregs.

Effects of Styrene-Acrylic Sizing on the Mechanical Properties of Carbon Fiber Thermoplastic Towpregs and Their Composites

Directory of Open Access Journals (Sweden)

Sean Bowman

2018-03-01

Full Text Available Thermoplastic towpregs are convenient and scalable raw materials for the fabrication of continuous fiber-reinforced thermoplastic matrix composites. In this paper, the potential to employ epoxy and styrene-acrylic sizing agents was evaluated for the making of carbon fiber thermoplastic towpregs via a powder-coating method. The protective effects and thermal stability of these sizing agents were investigated by single fiber tensile test and differential scanning calorimetry (DSC measurement. The results indicate that the epoxy sizing agent provides better protection to carbon fibers, but it cannot be used for thermoplastic towpreg processing due to its poor chemical stability at high temperature. The bending rigidity of the tows and towpregs with two styrene-acrylic sizing agents was measured by cantilever and Kawabata methods. The styrene-acrylic sized towpregs show low torque values, and are suitable for further processing, such as weaving, preforming, and winding. Finally, composite panels were fabricated directly from the towpregs by hot compression molding. Both of the composite panels show superior flexural strength (>400 MPa, flexural modulus (>63 GPa, and interlaminar shear strength (>27 MPa, indicating the applicability of these two styrene-acrylic sizing agents for carbon fiber thermoplastic towpregs.

Modified resistivity-strain behavior through the incorporation of metallic particles in conductive polymer composite fibers containing carbon nanotubes

NARCIS (Netherlands)

Lin, L.; Deng, H.; Gao, X.; Zhang, S.M.; Bilotti, E.; Peijs, A.A.J.M.; Fu, Q.

2013-01-01

Eutectic metal particles and carbon nanotubes are incorporated into a thermoplastic polyurethane matrix through a simple but efficient method, melt compounding, to tune the resistivity-strain behavior of conductive polymer composite (CPC) fibers. Such a combination of conductive fillers is rarely

Environmental Aspects of Use of Recycled Carbon Fiber Composites in Automotive Applications.

Science.gov (United States)

Meng, Fanran; McKechnie, Jon; Turner, Thomas; Wong, Kok H; Pickering, Stephen J

2017-11-07

The high cost and energy intensity of virgin carbon fiber manufacture provides an opportunity to recover substantial value from carbon fiber reinforced plastic wastes. In this study, we assess the life cycle environmental implications of recovering carbon fiber and producing composite materials as substitutes for conventional and proposed lightweight materials in automotive applications (e.g., steel, aluminum, virgin carbon fiber). Key parameters for the recycled carbon fiber materials, including fiber volume fraction and fiber alignment, are investigated to identify beneficial uses of recycled carbon fiber in the automotive sector. Recycled carbon fiber components can achieve the lowest life cycle environmental impacts of all materials considered, although the actual impact is highly dependent on the design criteria (λ value) of the specific component. Low production impacts associated with recycled carbon fiber components are observed relative to lightweight competitor materials (e.g., aluminum, virgin carbon fiber reinforced plastic). In addition, recycled carbon fiber components have low in-use energy use due to mass reductions and associated reduction in mass-induced fuel consumption. The results demonstrate environmental feasibility of the CFRP recycling materials, supporting the emerging commercialization of CF recycling technologies and identifying significant potential market opportunities in the automotive sector.

Carbon Fiber Mirror for a CubeSat Telescope

Science.gov (United States)

Kim, Young-Soo; Jang, Jeong Gyun; Kim, Jihun; Nam, Uk Won

2017-08-01

Telescope mirrors made by carbon fibers have been increasingly used especially for space applications, and they may replace the traditional glass mirrors. Glass mirrors are easy to fabricate, but needed to be carefully handled as they are brittle. Other materials have also been considered for telescope mirrors, such as metals, plastics, and liquids even. However glass and glass ceramics are still commonly and dominantly used.Carbon fiber has mainly been used for mechanical supports like truss structure and telescope tubes, as it is stiff and light-weight. It can also be a good material for telescope mirrors, as it has additional merits of non-brittle and very low thermal expansion. Therefore, carbon fiber mirror would be suitable for space telescopes which should endure the harsh vibration conditions during launch.A light-weight telescope made by carbon fiber has been designed for a small satellite which would have much less weight than conventional ones. In this poster, mirror materials are reviewed, and a design of carbon fiber telescope is presented and discussed.

Vibration monitoring of carbon fiber composites by multiple fiber optic sensors

Science.gov (United States)

Olivero, Massimo; Perrone, Guido; Vallan, Alberto; Chen, Wei; Tosi, Daniele

2014-05-01

This work presents the comparison between the fiber Bragg grating technology and a vibration-measurement technique based on the detection of polarization rotation (polarimetric sensor) in a standard optical fiber, applied to the dynamic structural monitoring of carbon reinforced composites for the automotive industry. A carbon reinforced composite test plate in a 4-layer configuration was equipped with fiber Bragg gratings and polarimetric fiber sensors, then it was mechanically stressed by static and dynamic loads while monitoring the sensors response. The fiber Bragg grating setup exhibited 1.15+/-0.0016 pm/kg static load response and reproduced dynamic excitation with 0.1% frequency uncertainty, while the polarimetric sensing system exhibited a sensitivity of 1.74+/-0.001 mV/kg and reproduced the dynamic excitation with 0.5% frequency uncertainty. It is shown that the polarimetric sensor technology represents a cheap yet efficient alternative to the fiber Bragg grating sensors in the case of vibration-monitoring of small structures at high frequency.

Effects of thermal residual stresses and fiber packing on deformation of metal-matrix composites

International Nuclear Information System (INIS)

Nakamura, T.; Suresh, S.

1993-01-01

The combined effects of thermal residual stresses and fiber spatial distribution on the deformation of a 6061 aluminum alloy containing a fixed concentration unidirectional boron fibers have been analyzed using detailed finite element models. The geometrical structure includes perfectly periodic, uniformly space fiber arrangements in square and hexagonal cells, as well as different cells in which either 30 or 60 fibers are randomly placed in the ductile matrix. The model involves an elastic-plastic matrix, elastic fibers, and mechanically bonded interfaces. The results indicate that both fiber packing and thermal residual stresses can have a significant effect on the stress-strain characteristics of the composite. The thermal residual stresses cause pronounced matrix yielding which also influences the apparent overall stiffness of the composite during the initial stages of subsequent far-field loading along the axial and transverse direction. Furthermore, the thermal residual stresses apparently elevate the flow stress of the composite during transverse tension. Such effects can be traced back to the level of constraint imposed on the matrix by local fiber spacing. The implications of the present results to the processing of the composites are also briefly addressed

Self-healing in single and multiple fiber(s reinforced polymer composites

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Woldesenbet E.

2010-06-01

Full Text Available You Polymer composites have been attractive medium to introduce the autonomic healing concept into modern day engineering materials. To date, there has been significant research in self-healing polymeric materials including several studies specifically in fiber reinforced polymers. Even though several methods have been suggested in autonomic healing materials, the concept of repair by bleeding of enclosed functional agents has garnered wide attention by the scientific community. A self-healing fiber reinforced polymer composite has been developed. Tensile tests are carried out on specimens that are fabricated by using the following components: hollow and solid glass fibers, healing agent, catalysts, multi-walled carbon nanotubes, and a polymer resin matrix. The test results have demonstrated that single fiber polymer composites and multiple fiber reinforced polymer matrix composites with healing agents and catalysts have provided 90.7% and 76.55% restoration of the original tensile strength, respectively. Incorporation of functionalized multi-walled carbon nanotubes in the healing medium of the single fiber polymer composite has provided additional efficiency. Healing is found to be localized, allowing multiple healing in the presence of several cracks.

Experimental research on continuous basalt fiber and basalt-fibers-reinforced polymers

Science.gov (United States)

Zhang, Xueyi; Zou, Guangping; Shen, Zhiqiang

2008-11-01

The interest for continuous basalt fibers and reinforced polymers has recently grown because of its low price and rich natural resource. Basalt fiber was one type of high performance inorganic fibers which were made from natural basalt by the method of melt extraction. This paper discusses basic mechanical properties of basalt fiber. The other work in this paper was to conduct tensile testing of continuous basalt fiber-reinforced polymer rod. Tensile strength and stress-strain curve were obtained in this testing. The strength of rod was fairly equal to rod of E-glass fibers and weaker than rod of carbon fibers. Surface of crack of rod was studied. An investigation of fracture mechanism between matrix and fiber was analyzed by SEM (Scanning electron microscopy) method. A poor adhesion between the matrix and fibers was also shown for composites analyzing SEM photos. The promising tensile properties of the presented basalt fibers composites have shown their great potential as alternative classical composites.

Carbon Fiber Manufacturing Facility Siting and Policy Considerations: International Comparison

Energy Technology Data Exchange (ETDEWEB)

Cook, Jeffrey J. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Booth, Samuel [National Renewable Energy Lab. (NREL), Golden, CO (United States)

2017-06-21

Carbon fiber is increasingly used in a wide variety of applications due largely to its superior material properties such as high strength-to-weight ratio. The current global carbon fiber manufacturing industry is predominately located in China, Europe, Japan, and the United States. The carbon fiber market is expected to expand significantly through 2024 and to require additional manufacturing capacity to meet demand. Carbon fiber manufacturing facilities can offer significant economic development and employment opportunities as exemplified by the $1 billion investment and 500 jobs expected at a new Toray plant in Moore, South Carolina. Though the market is expected to expand, it is unclear where new manufacturing facilities will locate to meet demand. This uncertainty stems from the lack of research evaluating how different nations with significant carbon fiber manufacturing capacity compare as it relates to certain manufacturing facility siting factors such as costs of labor and energy as well as policy directed at supporting carbon fiber development, domestic deployment, and exports. This report fills these gaps by evaluating the top carbon fiber manufacturing countries, including China, European Union countries, Japan, Mexico, South Korea, Taiwan, and the United States. The report documents how the United States compares to these countries based on a range of manufacturing siting considerations and existing policies related to carbon fiber. It concludes with a discussion of various policy options the United States could adopt to both (1) increase the competitiveness of the United States as it relates to attracting new carbon fiber manufacturing and (2) foster broader end-use markets for deployment.

Nanowire modified carbon fibers for enhanced electrical energy storage

Science.gov (United States)

Shuvo, Mohammad Arif Ishtiaque; (Bill) Tseng, Tzu-Liang; Ashiqur Rahaman Khan, Md.; Karim, Hasanul; Morton, Philip; Delfin, Diego; Lin, Yirong

2013-09-01

The study of electrochemical super-capacitors has become one of the most attractive topics in both academia and industry as energy storage devices because of their high power density, long life cycles, and high charge/discharge efficiency. Recently, there has been increasing interest in the development of multifunctional structural energy storage devices such as structural super-capacitors for applications in aerospace, automobiles, and portable electronics. These multifunctional structural super-capacitors provide structures combining energy storage and load bearing functionalities, leading to material systems with reduced volume and/or weight. Due to their superior materials properties, carbon fiber composites have been widely used in structural applications for aerospace and automotive industries. Besides, carbon fiber has good electrical conductivity which will provide lower equivalent series resistance; therefore, it can be an excellent candidate for structural energy storage applications. Hence, this paper is focused on performing a pilot study for using nanowire/carbon fiber hybrids as building materials for structural energy storage materials; aiming at enhancing the charge/discharge rate and energy density. This hybrid material combines the high specific surface area of carbon fiber and pseudo-capacitive effect of metal oxide nanowires, which were grown hydrothermally in an aligned fashion on carbon fibers. The aligned nanowire array could provide a higher specific surface area that leads to high electrode-electrolyte contact area thus fast ion diffusion rates. Scanning Electron Microscopy and X-Ray Diffraction measurements are used for the initial characterization of this nanowire/carbon fiber hybrid material system. Electrochemical testing is performed using a potentio-galvanostat. The results show that gold sputtered nanowire carbon fiber hybrid provides 65.9% higher energy density than bare carbon fiber cloth as super-capacitor.

Multiscale characterization of chemical–mechanical interactions between polymer fibers and cementitious matrix

Energy Technology Data Exchange (ETDEWEB)

Hernández-Cruz, Daniel; Hargis, Craig W.; Bae, Sungchul; Itty, Pierre A.; Meral, Cagla; Dominowski, Jolee; Radler, Michael J.; Kilcoyne, David A.; Monteiro, Paulo J. M.

2014-04-01

Together with a series of mechanical tests, the interactions and potential bonding between polymeric fibers and cementitious materials were studied using scanning transmission X-ray microscopy (STXM) and microtomography (lCT). Experimental results showed that these techniques have great potential to characterize the polymer fiber-hydrated cement-paste matrix interface, as well as differentiating the chemistry of the two components of a bi-polymer (hybrid) fiber the polypropylene core and the ethylene acrylic acid copolymer sheath. Similarly, chemical interactions between the hybrid fiber and the cement hydration products were observed, indicating the chemical bonding between the sheath and the hardened cement paste matrix. Microtomography allowed visualization of the performance of the samples, and the distribution and orientation of the two types of fiber in mortar. Beam flexure tests confirmed improved tensile strength of mixes containing hybrid fibers, and expansion bar tests showed similar reductions in expansion for the polypropylene and hybrid fiber mortar bars.

Compressive failure model for fiber composites by kink band initiation from obliquely aligned, shear-dislocated fiber breaks

Energy Technology Data Exchange (ETDEWEB)

Bai, J.; Phoenix, S.L. [Cornell University, Ithaca, NY (United States). Dept. of Theoretical and Applied Mechanics

2005-04-01

Predicting compressive failure of a unidirectional fibrous composite is a longstanding and challenging problem that we study from a new perspective. Motivated by previous modelling of tensile failure as well as experimental observations on compressive failures in single carbon fibers, we develop a new micromechanical model for the compressive failure process in unidirectional, planar composites. As the compressive load is increased, random fiber failures are assumed to occur due to statistically distributed flaws, analogous to what occurs in tension. These breaks are often shear-mode failures with slanted surfaces that induce shear dislocations, especially when they occur in small groups aligned obliquely. Our model includes interactions of dislocated and neighboring intact fibers through a system of fourth-order, differential equations governing transverse deformation, and also allows for local matrix plastic yielding and debonding from the fiber near and within the dislocation arrays. Using the Discrete Fourier Transform method, we find a 'building-block' analytical solution form, which naturally embodies local length scales of fiber microbuckling and instability. Based on the influence function, superposition approach, a computationally efficient scheme is developed to model the evolution of fiber and matrix stresses. Under increasing compressive strain the simulations show that matrix yielding and debonding crucially lead to large increases in bending strains in fibers next to small groups of obliquely aligned, dislocated breaks. From the paired locations of maximum fiber bending in flanking fibers, the triggering of an unstable kink band becomes realistic. The geometric features of the kink band, such as the fragment lengths and orientation angles, will depend on the fiber and matrix mechanical and geometric properties. In carbon fiber-polymer matrix systems our model predicts a much lower compressive failure stress than obtained from Rosen

Computational modeling of ring textures in mesophase carbon fibers

Directory of Open Access Journals (Sweden)

de Andrade Lima Luiz Rogério Pinho

2003-01-01

Full Text Available Carbon fibers are widely used in many industrial applications due the fact of their excellent properties. Carbonaceous mesophases are liquid crystalline precursor materials that can be spun into high performance carbon fibers using the melt spinning process, which is a flow cascade consisting of pressure driven flow-converging die flow-free surface extensional spinline flow that modifies the precursor molecular orientation structure. Carbon fiber property optimization requires a better understanding of the principles that control the structure development during the fiber formation processes and the rheological processing properties. This paper presents the elastic and continuum theory of liquid crystalsand computer simulations of structure formation for pressure-driven flow of carbonaceous liquid crystalline precursors used in the industrial carbon fiber spinning process. The simulations results capture the formation of characteristic fiber macro-textures and provide new knowledge on the role of viscous and elastic effects in the spinning process.

Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets

Directory of Open Access Journals (Sweden)

Yingying Wei

2015-10-01

Full Text Available The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond tool, CVD (chemical vapor deposition diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture topography were analyzed and conclusions were drawn that cutting forces are not affected by cutting speeds but significantly influenced by the fiber orientation. Cutting forces presented smaller values in the fiber orientation of 0/180° and 15/165° but the highest one in 30/150°. The fracture mechanism of carbon fibers was studied in different cutting conditions such as 0° orientation angle, 90° orientation angle, orientation angles along fiber direction, and orientation angles inverse to the fiber direction. In addition, a prediction model on the cutting defects of carbon fiber reinforced plastic was established based on acoustic emission (AE signals.

Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets.

Science.gov (United States)

Wei, Yingying; An, Qinglong; Cai, Xiaojiang; Chen, Ming; Ming, Weiwei

2015-10-02

The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond) tool, CVD (chemical vapor deposition) diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture topography were analyzed and conclusions were drawn that cutting forces are not affected by cutting speeds but significantly influenced by the fiber orientation. Cutting forces presented smaller values in the fiber orientation of 0/180° and 15/165° but the highest one in 30/150°. The fracture mechanism of carbon fibers was studied in different cutting conditions such as 0° orientation angle, 90° orientation angle, orientation angles along fiber direction, and orientation angles inverse to the fiber direction. In addition, a prediction model on the cutting defects of carbon fiber reinforced plastic was established based on acoustic emission (AE) signals.

Nanostructural Characteristics and Interfacial Properties of Polymer Fibers in Cement Matrix.

Science.gov (United States)

Shalchy, Faezeh; Rahbar, Nima

2015-08-12

Concrete is the most used material in the world. It is also one of the most versatile yet complex materials that humans have used for construction. However, an important weakness of concrete (cement-based composites) is its low tensile properties. Therefore, over the past 30 years many studies were focused on improving its tensile properties using a variety of physical and chemical methods. One of the most successful attempts is to use polymer fibers in the structure of concrete to obtain a composite with high tensile strength and ductility. The advantages of polymer fiber as reinforcing material in concrete, both with regard to reducing environmental pollution and the positive effects on a country's economy, are beyond dispute. However, a thorough understanding of the mechanical behavior of fiber-reinforced concrete requires a knowledge of fiber/matrix interfaces at the nanoscale. In this study, a combination of atomistic simulations and experimental techniques has been used to study the nanostructure of fiber/matrix interfaces. A new model for calcium-silicate-hydrate (C-S-H)/fiber interfaces is also proposed on the basis of scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) analyses. Finally, the adhesion energy between the C-S-H gel and three different polymeric fibers (poly(vinyl alcohol), nylon-6, and polypropylene) were numerically studied at the atomistic level because adhesion plays a key role in the design of ductile fiber-reinforced composites. The mechanisms of adhesion as a function of the nanostructure of fiber/matrix interfaces are further studied and discussed. It is observed that the functional group in the structure of polymer macromolecule affects the adhesion energy primarily by changing the C/S ratio of the C-S-H at the interface and by absorbing additional positive ions in the C-S-H structure.

Cyclic Fiber Push-In Test Monitors Evolution of Interfacial Behavior in Ceramic Matrix Composites

Science.gov (United States)

Eldridge, Jeffrey I.

1998-01-01

SiC fiber-reinforced ceramic matrix composites are being developed for high-temperature advanced jet engine applications. Obtaining a strong, tough composite material depends critically on optimizing the mechanical coupling between the reinforcing fibers and the surrounding matrix material. This has usually been accomplished by applying a thin C or BN coating onto the surface of the reinforcing fibers. The performance of these fiber coatings, however, may degrade under cyclic loading conditions or exposure to different environments. Degradation of the coating-controlled interfacial behavior will strongly affect the useful service lifetime of the composite material. Cyclic fiber push-in testing was applied to monitor the evolution of fiber sliding behavior in both C- and BN-coated small-diameter (15-mm) SiC-fiber-reinforced ceramic matrix composites. The cyclic fiber push-in tests were performed using a desktop fiber push-out apparatus. At the beginning of each test, the fiber to be tested was aligned underneath a 10- mm-diameter diamond punch; then, the applied load was cycled between selected maximum and minimum loads. From the measured response, the fiber sliding distance and frictional sliding stresses were determined for each cycle. Tests were performed in both room air and nitrogen. Cyclic fiber push-in tests of C-coated, SiC-fiber-reinforced SiC showed progressive increases in fiber sliding distances along with decreases in frictional sliding stresses for continued cycling in room air. This rapid degradation in interfacial response was not observed for cycling in nitrogen, indicating that moisture exposure had a large effect in immediately lowering the frictional sliding stresses of C-coated fibers. These results indicate that matrix cracks bridged by C-coated fibers will not be stable, but will rapidly grow in moisture-containing environments. In contrast, cyclic fiber push-in tests of both BN-coated, SiC-fiber-reinforced SiC and BNcoated, SiC-fiber

Electrical conductivity of short carbon fibers and carbon black-reinforced chloroprene rubber

International Nuclear Information System (INIS)

Khoshniat, A. R.; MirAli, M.; Hemmati, M.; Afshar Taromi, F.; Katbab, A.

2002-01-01

Elastomers and plastics are intrinsically insulating materials, but by addition of some conductive particles such as conductive carbon black, carbon fibers and metals, they can change to conductive form. Conductivity of these composites are due to formation of the lattices of conductive filler particles in polymer chains. In this report, conductivity of chloroprene rubber filled with carbon black and carbon fibers as a function of temperature and pressure are studied. Electrical conductivity of chloroprene in a function of temperature and pressure are studied. Electrical conductivity of chloroprene in the presence of carbon black with proper mixing conditions increases to the conductivity level of semiconductors and even in the presence of carbon fibers it increases to the level of a conductor material. Meanwhile, the sensitivity of this compound to heat and pressure rises. Thus these composites have found various applications in the manufacture of heat and pressure sensitive sensors

Heat accumulation between scans during multi-pass cutting of carbon fiber reinforced plastics

Science.gov (United States)

Kononenko, T. V.; Freitag, C.; Komlenok, M. S.; Weber, R.; Graf, T.; Konov, V. I.

2018-02-01

Matrix evaporation caused by heat accumulation between scans (HAS) was studied in the case of multi-pass scanning of a laser beam over the surface of carbon fiber reinforced plastic (CFRP). The experiments were performed in two regimes, namely, in the process of CFRP cutting and in the regime of low-fluence irradiation avoiding ablation of carbon fibers. The feature of the ablation-free regime is that all absorbed energy remains in the material as heat, while in the cutting regime the fraction of residual heat is unknown. An analytical model based on two-dimensional (2D) heat flow was applied to predict the critical number of scans, after which the HAS effect causes a distinct growth of the matrix evaporation zone (MEZ). According to the model, the critical number of scans decreases exponentially with increasing laser power, while no dependence on the feed rate is expected. It was found that the model fits well to the experimental data obtained in the ablation-free regime where the heat input is well defined and known. In the cutting regime the measured significant reduction of the critical number of scans observed in deep grooves may be attributed to transformation of the heat flow geometry and to an expected increase of the residual heat fraction.

Properties and Structure of In Situ Transformed PAN-Based Carbon Fibers

Directory of Open Access Journals (Sweden)

Jingjing Cao

2018-06-01

Full Text Available Carbon fibers in situ prepared during the hot-pressed sintering in a vacuum is termed in situ transformed polyacrylonitrile-based (PAN-based carbon fibers, and the fibrous precursors are the pre-oxidized PAN fibers. The properties and structure of in situ transformed PAN-based carbon fibers are investigated by Nano indenter, SEM, TEM, XRD, and Raman. The results showed that the microstructure of the fiber surface layer was compact, while the core was loose, with evenly-appearing microvoids. The elastic modulus and nanohardness of the fiber surface layer (303.87 GPa and 14.82 GPa were much higher than that of the core (16.57 GPa and 1.54 GPa, and its interlayer spacing d002 and crystallinity were about 0.347 nm and 0.97 respectively. It was found that the preferred orientation of the surface carbon layers with ordered carbon atomic arrangement tended to be parallel to the fiber axis, whereas the fiber core in the amorphous region exhibited a random texture and the carbon atomic arrangement was in a disordered state. It indicates that the in situ transformed PAN-based carbon fibers possess significantly turbostratic structure and anisotropy.

Polarization Behavior of Squeeze Cast Al2O3 Fiber Reinforced Aluminum Matrix Composites

International Nuclear Information System (INIS)

Ham, S. H.; Kang, Y. C.; Cho, K. M.; Park, I. M.

1992-01-01

Electrochemical polarization behavior of squeeze cast Al 2 O 3 short fiber reinforced Al alloy matrix composites was investigated for the basic understanding of the corrosion properties of the composites. The composites were fabricated with variations of fiber volume fraction and matrix alloys. It was found that the reinforced composites are more susceptible to corrosion attack than the unreinforced matrix alloys in general. Corrosion resistance shows decreasing tendency with increasing Al 2 O 3 fiber volume fraction in AC8A matrix. Effect of the matrix alloys revealed that the AC8A Al matrix composite is less susceptible to corrosion attack than the 2024 and 7075 Al matrix composites. Effect of plastic deformation on electrochemical polarization behavior of the squeeze cast Al/Al 2 O 3 composites was examined after extrusion of AC8A-10v/o Al 2 O 3 . Result shows that corrosion resistance is deteriorated after plastic deformation

Ceramic silicon-boron-carbon fibers from organic silicon-boron-polymers

Science.gov (United States)

Riccitiello, Salvatore R. (Inventor); Hsu, Ming-Ta S. (Inventor); Chen, Timothy S. (Inventor)

1993-01-01

Novel high strength ceramic fibers derived from boron, silicon, and carbon organic precursor polymers are discussed. The ceramic fibers are thermally stable up to and beyond 1200 C in air. The method of preparation of the boron-silicon-carbon fibers from a low oxygen content organosilicon boron precursor polymer of the general formula Si(R2)BR(sup 1) includes melt-spinning, crosslinking, and pyrolysis. Specifically, the crosslinked (or cured) precursor organic polymer fibers do not melt or deform during pyrolysis to form the silicon-boron-carbon ceramic fiber. These novel silicon-boron-carbon ceramic fibers are useful in high temperature applications because they retain tensile and other properties up to 1200 C, from 1200 to 1300 C, and in some cases higher than 1300 C.

Improvement of carbon fibre surface properties using electron beam irradiation

International Nuclear Information System (INIS)

Eddy Segura Pino; Luci Diva Brocardo Machado; Claudia Giovedi

2006-01-01

Carbon fiber-reinforced advance composites have been used for structural applications, mainly due to their mechanical properties, and additional features such as high strength-to-weight ratio, stiffness-to-weight ratio, corrosion resistance and wear properties. The main factor for a good mechanical performance of carbon fiber-reinforced composite is the interfacial interaction between the components that are fiber and polymeric matrix. The greatest challenge is to improve adhesion between components having elasticity modulus which differ by orders of magnitude and furthermore they are immiscible in each other. Another important factor is the sizing material on the carbon fiber, which protects the carbon fiber filaments and must be compatible with the matrix material in order to improve the adhesion process. The interaction of ionizing radiation from electron beam can induce in the irradiated material the formation of very active centers and free radicals. Further evolution of these active species can significantly modify structure and properties not only in the irradiated polymeric matrix but also on the fiber surface. So that, fiber and matrix play an important role in the production of chemical bonds, which promote better adhesion between both materials improving the composite mechanical performance. The aim of this work was to improve the surface properties of the carbon fiber surface using ionizing radiation from an electron beam in order to obtain improvement of the adhesion properties in the resulted composite. Commercial carbon fiber roving of high tensile strength with 12 000 filaments named 12 k, and sizing material of epoxy resin modified by ester groups was studied. EB irradiation has been carried out at the Institute for Nuclear and Energy Research (IPEN) facilities using a 1.5 MeV 37.5 kW Dynamitron electron accelerator model JOB-188. Rovings of carbon fibers with 1.78 g cm -3 density and 0.13 mm thickness were irradiated with 0.555 MeV, 6.43 mA and

Polarization dependence of laser interaction with carbon fibers and CFRP.

Science.gov (United States)

Freitag, Christian; Weber, Rudolf; Graf, Thomas

2014-01-27

A key factor for laser materials processing is the absorptivity of the material at the laser wavelength, which determines the fraction of the laser energy that is coupled into the material. Based on the Fresnel equations, a theoretical model is used to determine the absorptivity for carbon fiber fabrics and carbon fiber reinforced plastics (CFRP). The surface of each carbon fiber is considered as multiple layers of concentric cylinders of graphite. With this the optical properties of carbon fibers and their composites can be estimated from the well-known optical properties of graphite.

Influence of Thin-Film Adhesives in Pullout Tests Between Nickel-Titanium Shape Memory Alloy and Carbon Fiber-Reinforced Polymer Matrix Composites

Science.gov (United States)

Quade, Derek J.; Jana, Sadhan; McCorkle, Linda S.

2018-01-01

Strips of nickel-titanium (NiTi) shape memory alloy (SMA) and carbon fiber-reinforced polymer matrix composite (PMC) were bonded together using multiple thin film adhesives and their mechanical strengths were evaluated under pullout test configuration. Tensile and lap shear tests were conducted to confirm the deformation of SMAs at room temperature and to evaluate the adhesive strength between the NiTi strips and the PMC. Optical and scanning electron microscopy techniques were used to examine the interfacial bonding after failure. Simple equations on composite tensile elongation were used to fit the experimental data on tensile properties. ABAQUS models were generated to show the effects of enhanced bond strength and the distribution of stress in SMA and PMC. The results revealed that the addition of thin film adhesives increased the average adhesive strength between SMA and PMC while halting the room temperature shape memory effect within the pullout specimen.

Carbon Fiber Foam Composites and Methods for Making the Same

Science.gov (United States)

Leseman, Zayd Chad (Inventor); Atwater, Mark Andrew (Inventor); Phillips, Jonathan (Inventor)

2014-01-01

Exemplary embodiments provide methods and apparatus of forming fibrous carbon foams (FCFs). In one embodiment, FCFs can be formed by flowing a fuel rich gas mixture over a catalytic material and components to be encapsulated in a mold to form composite carbon fibers, each composite carbon fiber having a carbon phase grown to encapsulate the component in situ. The composite carbon fibers can be intertwined with one another to form FCFs having a geometry according to the mold.

Global Carbon Fiber Composites Supply Chain Competitiveness Analysis

Energy Technology Data Exchange (ETDEWEB)

Das, Sujit [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Warren, Josh [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); West, Devin [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Schexnayder, Susan M. [Univ. of Tennessee, Knoxville, TN (United States)

2016-05-01

This study identifies key opportunities in the carbon fiber supply chain where the United States Department of Energy's Office of Energy Efficiency and Renewable Energy resources and investments can help the United States achieve or maintain a competitive advantage. The report focuses on four application areas--wind energy, aerospace, automotive, and pressure vessels--that top the list of industries using carbon fiber and carbon fiber reinforced polymers and are also particularly relevant to EERE's mission. For each of the four application areas, the report addresses the supply and demand trends within that sector, supply chain, and costs of carbon fiber and components, all contributing to a competitiveness assessment that addresses the United States' role in future industry growth. This report was prepared by researchers at Oak Ridge National Laboratory and the University of Tennessee for the Clean Energy Manufacturing Analysis Center.

Research and applications of advanced fibers in China

International Nuclear Information System (INIS)

Xu Yunshu

2007-01-01

From simple matter to alloy, composite materials have been the frontier of contemporary material science. Its properties and application status designate the level of a country's material science. Polymer matrix, metal matrix and ceramics matrix advanced fibers reinforced composites are the important area of contemporary material science and the powerful supporting materials for the reformation of national defense industry and general industry. In the improvement and coordination of industrial production and the upgrade of human life's qualities, these materials are playing more and more important roles. There are great gaps between international level and China's level of both the research and development or the industrial status. The carbon fibers, which was started early in China, has not been put into large scale production yet. The properties of precursor fibers were the primary cause to prohibit the development of carbon fibers. About the SiC fibers, major progress was immerged in the CVI techniques to fabricate SiC f /SiC CMC; the current priority task is to research and develop high strength fibers with low oxygen content and excellent high temperature resistance. (authors)

Dry Process for Manufacturing Hybridized Boron Fiber/Carbon Fiber Thermoplastic Composite Materials from a Solution Coated Precursor

Science.gov (United States)

Belvin, Harry L. (Inventor); Cano, Roberto J. (Inventor)

2003-01-01

An apparatus for producing a hybrid boron reinforced polymer matrix composite from precursor tape and a linear array of boron fibers. The boron fibers are applied onto the precursor tapes and the precursor tape processed within a processing component having an impregnation bar assembly. After passing through variable-dimension forming nip-rollers, the precursor tape with the boron fibers becomes a hybrid boron reinforced polymer matrix composite. A driving mechanism is used to pulled the precursor tape through the method and a take-up spool is used to collect the formed hybrid boron reinforced polymer matrix composite.

Standard test method for translaminar fracture toughness of laminated and pultruded polymer matrix composite materials

CERN Document Server

American Society for Testing and Materials. Philadelphia

2004-01-01

1.1 This test method covers the determination of translaminar fracture toughness, KTL, for laminated and pultruded polymer matrix composite materials of various ply orientations using test results from monotonically loaded notched specimens. 1.2 This test method is applicable to room temperature laboratory air environments. 1.3 Composite materials that can be tested by this test method are not limited by thickness or by type of polymer matrix or fiber, provided that the specimen sizes and the test results meet the requirements of this test method. This test method was developed primarily from test results of various carbon fiber – epoxy matrix laminates and from additional results of glass fiber – epoxy matrix, glass fiber-polyester matrix pultrusions and carbon fiber – bismaleimide matrix laminates (1-4, 6, 7). 1.4 A range of eccentrically loaded, single-edge-notch tension, ESE(T), specimen sizes with proportional planar dimensions is provided, but planar size may be variable and adjusted, with asso...

Effects of Interface Modification on Mechanical Behavior of Hi-Nicalon Fiber-Reinforced Celsian Matrix Composites

Science.gov (United States)

Bansal, Narottam P.; Eldridge, Jeffrey I.

1997-01-01

Unidirectional celsian matrix composites having approx. 42 volume percent of uncoated or BN/SiC-coated Hi-Nicalon fibers were tested in three-point bend at room temperature. The uncoated fiber-reinforced composites showed catastrophic failure with strength of 210 +/- 35 MPa and a flat fracture surface. In contrast, composites reinforced with BN/SiC-coated fibers exhibited graceful failure with extensive fiber pullout. Values of first matrix cracking stress and strain were 435 +/- 35 MPa and 0.27 +/- 0.01 %, respectively, with ultimate strength as high as 960 MPa. The elastic Young's modulus of the uncoated and BN/SiC-coated fiber-reinforced composites were measured as 184 q 4 GPa and 165 +/- 5 GPa, respectively. Fiber push-through tests and microscopic examination indicated no chemical reaction at the uncoated or coated fiber-matrix interface. The low strength of the uncoated fiber-reinforced composite is probably due to degradation of the fibers from mechanical surface damage during processing. Because both the coated and uncoated fiber reinforced composites exhibited weak interfaces, the beneficial effect of the BN-SiC dual layer is primarily the protection of fibers from mechanical damage during processing.

Carbon nanotube- and carbon fiber-reinforcement of ethylene-octene copolymer membranes for gas and vapor separation.

Science.gov (United States)

Sedláková, Zuzana; Clarizia, Gabriele; Bernardo, Paola; Jansen, Johannes Carolus; Slobodian, Petr; Svoboda, Petr; Kárászová, Magda; Friess, Karel; Izak, Pavel

2014-01-03

Gas and vapor transport properties were studied in mixed matrix membranes containing elastomeric ethylene-octene copolymer (EOC or poly(ethylene-co-octene)) with three types of carbon fillers: virgin or oxidized multi-walled carbon nanotubes (CNTs) and carbon fibers (CFs). Helium, hydrogen, nitrogen, oxygen, methane, and carbon dioxide were used for gas permeation rate measurements. Vapor transport properties were studied for the aliphatic hydrocarbon (hexane), aromatic compound (toluene), alcohol (ethanol), as well as water for the representative samples. The mechanical properties and homogeneity of samples was checked by stress-strain tests. The addition of virgin CNTs and CFs improve mechanical properties. Gas permeability of EOC lies between that of the more permeable PDMS and the less permeable semi-crystalline polyethylene and polypropylene. Organic vapors are more permeable than permanent gases in the composite membranes, with toluene and hexane permeabilities being about two orders of magnitude higher than permanent gas permeability. The results of the carbon-filled membranes offer perspectives for application in gas/vapor separation with improved mechanical resistance.

Carbon Nanotube- and Carbon Fiber-Reinforcement of Ethylene-Octene Copolymer Membranes for Gas and Vapor Separation

Directory of Open Access Journals (Sweden)

Zuzana Sedláková

2014-01-01

Full Text Available Gas and vapor transport properties were studied in mixed matrix membranes containing elastomeric ethylene-octene copolymer (EOC or poly(ethylene-co-octene with three types of carbon fillers: virgin or oxidized multi-walled carbon nanotubes (CNTs and carbon fibers (CFs. Helium, hydrogen, nitrogen, oxygen, methane, and carbon dioxide were used for gas permeation rate measurements. Vapor transport properties were studied for the aliphatic hydrocarbon (hexane, aromatic compound (toluene, alcohol (ethanol, as well as water for the representative samples. The mechanical properties and homogeneity of samples was checked by stress-strain tests. The addition of virgin CNTs and CFs improve mechanical properties. Gas permeability of EOC lies between that of the more permeable PDMS and the less permeable semi-crystalline polyethylene and polypropylene. Organic vapors are more permeable than permanent gases in the composite membranes, with toluene and hexane permeabilities being about two orders of magnitude higher than permanent gas permeability. The results of the carbon-filled membranes offer perspectives for application in gas/vapor separation with improved mechanical resistance.

Growth, structure, and optical properties of carbon-reinforced silica fibers

International Nuclear Information System (INIS)

Zhang, Z. J.; Ajayan, P. M.; Ramanath, G.; Vacik, J.; Xu, Y. H.

2001-01-01

We report the synthesis of carbon-reinforced silica fibers by methane exposure of metallocene-treated oxidized-Si(001) substrates at 1100 degree C. The SiO 2 cap layer transforms into silica fibers reinforced by glassy carbon in the core during methane exposure. High-resolution electron microscopy and spatially resolved spectroscopy measurements of the fibers reveal an amorphous structure without a hollow, and domains of glassy carbon embedded at the fiber core. The carbon-reinforced fibers are optically transparent and have an optical band gap of ≅3.1 eV. These fibers are organized in radial patterns that vary for different metallocene species. On nickelocene-treated substrates, the fibers originate from the circumference of the circular templates and grow outwards, forming radial patterns. On ferrocene-treated substrates, randomly oriented fibers grow within as well as slightly outside the perimeter of the templates, forming wreath-like patterns. Aligned growth of such fibers could be useful for fabricating optoelectronics devices and reinforced composites. [copyright] 2001 American Institute of Physics

Chemical recycling of carbon fibers reinforced epoxy resin composites in oxygen in supercritical water

International Nuclear Information System (INIS)

Bai, Yongping; Wang, Zhi; Feng, Liqun

2010-01-01

The carbon fibers in carbon fibers reinforced epoxy resin composites were recovered in oxygen in supercritical water at 30 ± 1 MPa and 440 ± 10 o C. The microstructure of the recovered carbon fibers was observed using scanning electron microscopy (SEM) and atom force microscopy (AFM). The results revealed that the clean carbon fibers were recovered and had higher tensile strength relative to the virgin carbon fibers when the decomposition rate was above 85 wt.%, although the recovered carbon fibers have clean surface, the epoxy resin on the surface of the recovered carbon fibers was readily observed. As the decomposition rate increased to above 96 wt.%, no epoxy resin was observed on the surface of the carbon fibers and the oxidation of the recovered carbon fibers was readily measured by X-ray photoelectron spectroscopy (XPS) analysis. The carbon fibers were ideally recovered and have original strength when the decomposition rates were between 94 and 97 wt.%. This study clearly showed the oxygen in supercritical water is a promising way for recycling the carbon fibers in carbon fibers reinforced resin composites.

Microwave induced hierarchical nanostructures on aramid fibers and their influence on adhesion properties in a rubber matrix

Energy Technology Data Exchange (ETDEWEB)

Palola, S., E-mail: sarianna.palola@tut.fi [Laboratory of Materials Science, Tampere University of Technology, P.O. Box 589, 33101, Tampere (Finland); Institute for Materials and Processes, School of Engineering, The University of Edinburgh, The King' s Buildings, Robert Stevenson Road, EH9 3FB Edinburgh (United Kingdom); Sarlin, E. [Laboratory of Materials Science, Tampere University of Technology, P.O. Box 589, 33101, Tampere (Finland); Kolahgar Azari, S.; Koutsos, V. [Institute for Materials and Processes, School of Engineering, The University of Edinburgh, The King' s Buildings, Robert Stevenson Road, EH9 3FB Edinburgh (United Kingdom); Vuorinen, J. [Laboratory of Materials Science, Tampere University of Technology, P.O. Box 589, 33101, Tampere (Finland)

2017-07-15

Highlights: • A novel method for creating nanostructures to aramid fiber surface is proposed. • The nanostructures enable mechanical interlocking at fiber-matrix interface. • A ∼250% increase in adhesion can be created with this method. - Abstract: Several commercial surface treatments are used to increase the adhesion between aramid fibers and the matrix material in composite structures but each of these has some limitations. The aim of this study is to address some of these limitations by developing a surface treatment method for aramid fibers that would not affect mechanical properties of the fibers negatively, could be used with any matrix material and that could withstand handling of the fibers and ageing. The method used is microwave assisted surface treatment that uses microwave radiation together with dry reactive chemicals to create hierarchical structures to the fiber surface and so makes it possible to control the adhesion properties of the fibers. SEM and AFM imaging, fiber tensile tests and modified bundle pull-out test were used to investigate the outcome of the surface treatment and measure adhesion between aramid fiber bundles and rubber. SEM and AFM imaging revealed that nanoscale deposits are formed on to the fiber surface which enable mechanical interlocking between the fiber and the matrix material. Fiber tensile tests showed that the surface treatment does not influence the tensile properties of the fiber negatively. Results from the bundle pull-out tests confirmed that this kind of method can lead up to 259% improvement in adhesion when compared to untreated aramid fibers in the rubber matrix.

Microwave induced hierarchical nanostructures on aramid fibers and their influence on adhesion properties in a rubber matrix

International Nuclear Information System (INIS)

Palola, S.; Sarlin, E.; Kolahgar Azari, S.; Koutsos, V.; Vuorinen, J.

2017-01-01

Highlights: • A novel method for creating nanostructures to aramid fiber surface is proposed. • The nanostructures enable mechanical interlocking at fiber-matrix interface. • A ∼250% increase in adhesion can be created with this method. - Abstract: Several commercial surface treatments are used to increase the adhesion between aramid fibers and the matrix material in composite structures but each of these has some limitations. The aim of this study is to address some of these limitations by developing a surface treatment method for aramid fibers that would not affect mechanical properties of the fibers negatively, could be used with any matrix material and that could withstand handling of the fibers and ageing. The method used is microwave assisted surface treatment that uses microwave radiation together with dry reactive chemicals to create hierarchical structures to the fiber surface and so makes it possible to control the adhesion properties of the fibers. SEM and AFM imaging, fiber tensile tests and modified bundle pull-out test were used to investigate the outcome of the surface treatment and measure adhesion between aramid fiber bundles and rubber. SEM and AFM imaging revealed that nanoscale deposits are formed on to the fiber surface which enable mechanical interlocking between the fiber and the matrix material. Fiber tensile tests showed that the surface treatment does not influence the tensile properties of the fiber negatively. Results from the bundle pull-out tests confirmed that this kind of method can lead up to 259% improvement in adhesion when compared to untreated aramid fibers in the rubber matrix.

CARBON FIBER COMPOSITES IN HIGH VOLUME

Energy Technology Data Exchange (ETDEWEB)

Warren, Charles David [ORNL; Das, Sujit [ORNL; Jeon, Dr. Saeil [Volvo Trucks North America

2014-01-01

Vehicle lightweighting represents one of several design approaches that automotive and heavy truck manufacturers are currently evaluating to improve fuel economy, lower emissions, and improve freight efficiency (tons-miles per gallon of fuel). With changes in fuel efficiency and environmental regulations in the area of transportation, the next decade will likely see considerable vehicle lightweighting throughout the ground transportation industry. Greater use of carbon fiber composites and light metals is a key component of that strategy. This paper examines the competition between candidate materials for lightweighting of heavy vehicles and passenger cars. A 53-component, 25 % mass reduction, body-in-white cost analysis is presented for each material class, highlighting the potential cost penalty for each kilogram of mass reduction and then comparing the various material options. Lastly, as the cost of carbon fiber is a major component of the elevated cost of carbon fiber composites, a brief look at the factors that influence that cost is presented.

The dynamic response of carbon fiber-filled polymer composites

Directory of Open Access Journals (Sweden)

Patterson B.

2012-08-01

Full Text Available The dynamic (shock responses of two carbon fiber-filled polymer composites have been quantified using gas gun-driven plate impact experimentation. The first composite is a filament-wound, highly unidirectional carbon fiber-filled epoxy with a high degree of porosity. The second composite is a chopped carbon fiber- and graphite-filled phenolic resin with little-to-no porosity. Hugoniot data are presented for the carbon fiber-epoxy (CE composite to 18.6 GPa in the through-thickness direction, in which the shock propagates normal to the fibers. The data are best represented by a linear Rankine-Hugoniot fit: Us = 2.87 + 1.17 ×up(ρ0 = 1.536g/cm3. The shock wave structures were found to be highly heterogeneous, both due to the anisotropic nature of the fiber-epoxy microstructure, and the high degree of void volume. Plate impact experiments were also performed on a carbon fiber-filled phenolic (CP composite to much higher shock input pressures, exceeding the reactants-to-products transition common to polymers. The CP was found to be stiffer than the filament-wound CE in the unreacted Hugoniot regime, and transformed to products near the shock-driven reaction threshold on the principal Hugoniot previously shown for the phenolic binder itself. [19] On-going research is focused on interrogating the direction-dependent dyanamic response and dynamic failure strength (spall for the CE composite in the TT and 0∘ (fiber directions.

Wet spinning of PVA composite fibers with a large fraction of multi-walled carbon nanotubes

Directory of Open Access Journals (Sweden)

Dengpan Lai

2015-10-01

Full Text Available PVA composites fibers with a large fraction of multi-walled carbon nanotubes modified by both covalent and non-covalent functionalization were produced by a wet-spinning process. Model XQ-1 tensile tester, thermogravimetric analysis, scanning electron microscopy, differential scanning calorimetry, and wide-angle X-ray diffraction were used to characterize the properties of PVA/MWNT composite fibers. The TGA results suggested that MWNTs content in composite fibers were ranged from 5.3 wt% to 27.6 wt%. The mechanical properties of PVA/MWNT composite fibers were obviously superior to pure PVA fiber. The Young׳s modulus of composite fibers enhanced with increasing the content of MWNTs, and it rised gradually from 6.7 GPa for the pure PVA fiber to 12.8 GPa for the composite fibers with 27.6 wt% MWNTs. Meanwhile, the tensile strength increased gradually from 0.39 GPa for the pure PVA fiber to 0.74 GPa for the composite fibers with 14.4 wt% MWNTs. Nevertheless, the tensile strength of the composite fibers decreased as the MWNTs content up to 27.6 wt%. SEM results indicated that the MWNTs homogeneously dispersed in the composite fibers, however some agglomerates also existed when the content of MWNTs reached 27.6 wt%. DSC results proved strong interfacial interaction between MWNTs and PVA chain, which benefited composite fibers in the efficient stress-transfer. WXAD characterization showed that the orientation of PVA molecules declined from 94.1% to 90.9% with the increasing of MWNTs content. The good dispersibility of MWNTs throughout PVA matrix and efficient stress-transfer between MWNTs and PVA matrix may contributed to significant enhancement in the mechanical properties.

Effect of high pressure hydrogen on the mechanical characteristics of single carbon fiber

Science.gov (United States)

Jeon, Sang Koo; Kwon, Oh Heon; Jang, Hoon-Sik; Ryu, Kwon Sang; Nahm, Seung Hoon

2018-02-01

In this study, carbon fiber was exposed to a pressure of 7 MPa for 24 h in high pressure chamber. The tensile test for carbon fiber was conducted to estimate the effect on the high pressure hydrogen in the atmosphere. To determine the tensile strength and Weibull modulus, approximately thirty carbon fiber samples were measured in all cases, and carbon fiber exposed to high pressure argon was evaluated to verify only the effect of hydrogen. Additionally, carbon fiber samples were annealed at 1950 °C for 1 h for a comparison with normal carbon fiber and then tested under identical conditions. The results showed that the tensile strength scatter of normal carbon fiber exposed to hydrogen was relatively wider and the Weibull modulus was decreased. Moreover, the tensile strength of the annealed carbon fiber exposed to hydrogen was increased, and these samples indicated a complex Weibull modulus because the hydrogen stored in the carbon fiber influenced the mechanical characteristic.

A Review on Artificial Aging Behaviors of Fiber Reinforced Polymer-matrix Composites

OpenAIRE

Meng Jiangyan; Wang Yunying

2016-01-01

As is known, factors in climate environment such as hygrothermal effect and UV may have a negative effect on the mechanical properties of fiber reinforced polymer-matrix composites, resulting in their strength and stiffness degraded. In this review, we summarize all the recent studies on the artificial climate aging, hygrothermal aging, and thermal-oxidation aging of fiber reinforced polymer-matrix composites, as well as their artificial accelerated aging and natural aging. In addition, studi...

UV-Assisted 3D Printing of Glass and Carbon Fiber-Reinforced Dual-Cure Polymer Composites.

Science.gov (United States)

Invernizzi, Marta; Natale, Gabriele; Levi, Marinella; Turri, Stefano; Griffini, Gianmarco

2016-07-16

Glass (GFR) and carbon fiber-reinforced (CFR) dual-cure polymer composites fabricated by UV-assisted three-dimensional (UV-3D) printing are presented. The resin material combines an acrylic-based photocurable resin with a low temperature (140 °C) thermally-curable resin system based on bisphenol A diglycidyl ether as base component, an aliphatic anhydride (hexahydro-4-methylphthalic anhydride) as hardener and (2,4,6,-tris(dimethylaminomethyl)phenol) as catalyst. A thorough rheological characterization of these formulations allowed us to define their 3D printability window. UV-3D printed macrostructures were successfully demonstrated, giving a clear indication of their potential use in real-life structural applications. Differential scanning calorimetry and dynamic mechanical analysis highlighted the good thermal stability and mechanical properties of the printed parts. In addition, uniaxial tensile tests were used to assess the fiber reinforcing effect on the UV-3D printed objects. Finally, an initial study was conducted on the use of a sizing treatment on carbon fibers to improve the fiber/matrix interfacial adhesion, giving preliminary indications on the potential of this approach to improve the mechanical properties of the 3D printed CFR components.

UV-Assisted 3D Printing of Glass and Carbon Fiber-Reinforced Dual-Cure Polymer Composites

Directory of Open Access Journals (Sweden)

Marta Invernizzi

2016-07-01

Full Text Available Glass (GFR and carbon fiber-reinforced (CFR dual-cure polymer composites fabricated by UV-assisted three-dimensional (UV-3D printing are presented. The resin material combines an acrylic-based photocurable resin with a low temperature (140 °C thermally-curable resin system based on bisphenol A diglycidyl ether as base component, an aliphatic anhydride (hexahydro-4-methylphthalic anhydride as hardener and (2,4,6,-tris(dimethylaminomethylphenol as catalyst. A thorough rheological characterization of these formulations allowed us to define their 3D printability window. UV-3D printed macrostructures were successfully demonstrated, giving a clear indication of their potential use in real-life structural applications. Differential scanning calorimetry and dynamic mechanical analysis highlighted the good thermal stability and mechanical properties of the printed parts. In addition, uniaxial tensile tests were used to assess the fiber reinforcing effect on the UV-3D printed objects. Finally, an initial study was conducted on the use of a sizing treatment on carbon fibers to improve the fiber/matrix interfacial adhesion, giving preliminary indications on the potential of this approach to improve the mechanical properties of the 3D printed CFR components.

Inorganic Polymer Matrix Composite Strength Related to Interface Condition

Directory of Open Access Journals (Sweden)

John Bridge

2009-12-01

Full Text Available Resin transfer molding of an inorganic polymer binder was successfully demonstrated in the preparation of ceramic fiber reinforced engine exhaust valves. Unfortunately, in the preliminary processing trials, the resulting composite valves were too brittle for in-engine evaluation. To address this limited toughness, the effectiveness of a modified fiber-matrix interface is investigated through the use of carbon as a model material fiber coating. After sequential heat treatments composites molded from uncoated and carbon coated fibers are compared using room temperature 3-point bend testing. Carbon coated Nextel fiber reinforced geopolymer composites demonstrated a 50% improvement in strength, versus that of the uncoated fiber reinforced composites, after the 250 °C postcure.

Carbon fiber reinforcements for sheet molding composites

Science.gov (United States)

Ozcan, Soydan; Paulauskas, Felix L.

2017-11-14

A method of processing a carbon fiber tow includes the steps of providing a carbon fiber tow made of a plurality of carbon filaments, depositing a sizing composition at spaced-apart sizing sites along a length of the tow, leaving unsized interstitial regions of the tow, and cross-cutting the tow into a plurality of segments. Each segment includes at least a portion of one of the sizing sites and at least a portion of at least one of the unsized regions of the tow, the unsized region including and end portion of the segment.

Nano-engineered composites: interlayer carbon nanotubes effect

Energy Technology Data Exchange (ETDEWEB)

Carley, Glaucio, E-mail: carleyone@hotmail.com [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Geraldo, Viviany; Oliveira, Sergio de [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Fisica; Avila, Antonio Ferreira [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Fisica

2013-11-01

The concept of carbon nanotube interlayer was successfully introduced to carbon fiber/epoxy composites. This new hybrid laminated composites was characterized by Raman spectroscopy, X-ray diffraction, scanning electron microscopy and tensile tests. An increase on peak stress close to 85% was witnessed when CNTs interlayer with 206.30 mg was placed to carbon fiber/epoxy laminates. The failure mechanisms are associated to CNTs distribution between and around carbon fibers. These CNTs are also responsible for crack bridging formation and the increase on peak stress. Initial stiffness is strongly affected by the CNT interlayer, however, changes on stiffness is associated to changes on nano/micro-structure due to damage. Three different behaviors can be described, i.e. for interlayers with Almost-Equal-To 60 mg of CNT the failure mode is based on cracks between and around carbon fibers, while for interlayers with CNT contents between 136 mg and 185 mg cracks were spotted on fibers and inside the CNT/matrix mix. Finally, the third failure mechanism is based on carbon fiber breakage, as a strong interface between CNT/matrix mix and carbon fibers is observed. (author)

Nano-engineered composites: interlayer carbon nanotubes effect

International Nuclear Information System (INIS)

Carley, Glaucio; Geraldo, Viviany; Oliveira, Sergio de; Avila, Antonio Ferreira

2013-01-01

The concept of carbon nanotube interlayer was successfully introduced to carbon fiber/epoxy composites. This new hybrid laminated composites was characterized by Raman spectroscopy, X-ray diffraction, scanning electron microscopy and tensile tests. An increase on peak stress close to 85% was witnessed when CNTs interlayer with 206.30 mg was placed to carbon fiber/epoxy laminates. The failure mechanisms are associated to CNTs distribution between and around carbon fibers. These CNTs are also responsible for crack bridging formation and the increase on peak stress. Initial stiffness is strongly affected by the CNT interlayer, however, changes on stiffness is associated to changes on nano/micro-structure due to damage. Three different behaviors can be described, i.e. for interlayers with ≈ 60 mg of CNT the failure mode is based on cracks between and around carbon fibers, while for interlayers with CNT contents between 136 mg and 185 mg cracks were spotted on fibers and inside the CNT/matrix mix. Finally, the third failure mechanism is based on carbon fiber breakage, as a strong interface between CNT/matrix mix and carbon fibers is observed. (author)

Electrochemical behavior of pitch-based activated carbon fibers for electrochemical capacitors

International Nuclear Information System (INIS)

Lee, Hye-Min; Kwac, Lee-Ku; An, Kay-Hyeok; Park, Soo-Jin; Kim, Byung-Joo

2016-01-01

Highlights: • Electrode materials for electrochemical capacitors were developed using pitch-based activated carbon fibers with steam activation. • Activated carbon fibers showed enhanced specific surface area from 1520 to 3230 m 2 /g. • The increase in the specific capacitance of the samples was determined by charged pore structure during charging and discharging. - Abstract: In the present study, electrode materials for electrochemical capacitors were developed using pitch-based activated carbon fibers with steam activation. The surface and structural characteristics of activated carbon fibers were observed using scanning electron microscopy and X-ray diffraction, respectively. Pore characteristics were investigated using N 2 /77 K adsorption isotherms. The activated carbon fibers were applied as electrodes for electrical double-layer capacitors and analyzed in relation to the activation time. The specific surface area and total pore volume of the activated carbon fibers were determined to be 1520–3230 m 2 /g and 0.61–1.87 cm 3 /g, respectively. In addition, when the electrochemical characteristics were analyzed, the specific capacitance was confirmed to have increased from 1.1 F/g to 22.5 F/g. From these results, it is clear that the pore characteristics of pitch-based activated carbon fibers changed considerably in relation to steam activation and charge/discharge cycle; therefore, it was possible to improve the electrochemical characteristics of the activated carbon fibers.

Activated carbon fiber obtained from textile PAN fiber to electrodes for supercapacitor

International Nuclear Information System (INIS)

Silva, Elen Leal da; Marcuzzo, Jossano Saldanha; Baldan, Mauricio Ribeiro; Cuna, Andres; Rodrigues, Aline Castilho; Goncalves, Emerson Sarmento

2016-01-01

Full text: Supercapacitors are devices for electrical energy storage with application in distribution power generation, electric vehicles, electronic equipment, among others. Current challenges in the development of supercapacitors focuses on making an increasing on system density of energy. An increase of energy accumulated in the supercapacitor electrode can be achieved by developing materials with high specific electrical capacitance and low electrical resistance. Furthermore, it is expected that the electrode material present a simple procedure for obtaining, low cost and environmentally friendly. Carbon fibers are interesting materials for use as a supercapacitor electrode. Among them are carbon fibers from polyacrylonitrile (PAN). In this work were studied activated carbon fibers obtained from textile polyacrylonitrile (ACF-PAN) with deposition of Fe particles aiming to use as active material of supercapacitor electrodes. ACFPAN and ACF-PAN-Fe were characterized by textural analysis, x-ray diffraction (XRD), scanning electron microscopy equipped with energy dispersive x-ray (SEM-EDX), Raman spectroscopy and x-ray photoelectron spectroscopy (XPS). The behavior of the activated carbon fibers as a supercapacitor electrode was evaluated by galvanostatic charge and discharge curves, cyclic voltammetry and a electrochemical impedance using a symmetrical two-electrode Swagelok®-type cell and sulfuric acid as electrolyte. ACF-PAN had a high specific surface area, which makes it an interesting material for electrodes of supercapacitors. The electrical capacitance for the ACF-PAN is 96 F/g and ACF-PAN-Fe is 106 F/g both at a current density of 0.30 A/g. This increase in electrical capacitance can be related to the presence of iron oxides which are deposited on the activated carbon fiber. (author)

Global Carbon Fiber Composites. Supply Chain Competitiveness Analysis

Energy Technology Data Exchange (ETDEWEB)

Das, Sujit [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Warren, Joshua A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); West, Devin [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Schexnayder, Susan M. [Univ. of Tennessee, Knoxville, TN (United States)

2016-05-01

The objective of this study is to identify key opportunities in the carbon fiber (CF) supply chain where resources and investments can help advance the clean energy economy. The report focuses on four application areas—wind energy, aerospace, automotive, and pressure vessels—that top the list of industries using CF and carbon fiber reinforced polymers (CFRP) and are particularly relevant to the mission of U.S. Department of Energy’s Office of Energy Efficiency and Renewable Energy (DOE EERE). For each of the four application areas, the report addresses the supply and demand trends within that sector, supply chain, and costs of carbon fiber and components.

Computation of the Distribution of the Fiber-Matrix Interface Cracks in the Edge Trimming of CFRP

Science.gov (United States)

Wang, Fu-ji; Zhang, Bo-yu; Ma, Jian-wei; Bi, Guang-jian; Hu, Hai-bo

2018-04-01

Edge trimming is commonly used to bring the CFRP components to right dimension and shape in aerospace industries. However, various forms of undesirable machining damage occur frequently which will significantly decrease the material performance of CFRP. The damage is difficult to predict and control due to the complicated changing laws, causing unsatisfactory machining quality of CFRP components. Since the most of damage has the same essence: the fiber-matrix interface cracks, this study aims to calculate the distribution of them in edge trimming of CFRP, thereby to obtain the effects of the machining parameters, which could be helpful to guide the optimal selection of the machining parameters in engineering. Through the orthogonal cutting experiments, the quantitative relation between the fiber-matrix interface crack depth and the fiber cutting angle, cutting depth as well as cutting speed is established. According to the analysis on material removal process on any location of the workpiece in edge trimming, the instantaneous cutting parameters are calculated, and the formation process of the fiber-matrix interface crack is revealed. Finally, the computational method for the fiber-matrix interface cracks in edge trimming of CFRP is proposed. Upon the computational results, it is found that the fiber orientations of CFRP workpieces is the most significant factor on the fiber-matrix interface cracks, which can not only change the depth of them from micrometers to millimeters, but control the distribution image of them. Other machining parameters, only influence the fiber-matrix interface cracks depth but have little effect on the distribution image.

Direct observation of toughening mechanisms in carbon nanotube ceramic matrix composites

International Nuclear Information System (INIS)

Xia, Z.; Riester, L.; Curtin, W.A.; Li, H.; Sheldon, B.W.; Liang, J.; Chang, B.; Xu, J.M.

2004-01-01

The excellent mechanical properties of carbon nanotubes (CNTS) are driving research into the creation of new strong, tough nanocomposite systems. Here, the first evidence of toughening mechanisms operating in carbon-nanotube-reinforced ceramic composites is presented. A highly ordered array of parallel multiwall CNTs in an alumina matrix was fabricated. Nanoindentation introduced controlled cracks and the damage was examined by scanning electron microscopy. These nanocomposites exhibit the three hallmarks of toughening found in micron-scale fiber composites: crack deflection at the CNT/matrix interface; crack bridging by CNTs; and CNT pullout on the fracture surfaces. Interface debonding and sliding can thus occur in materials with microstructures approaching the atomic scale. Furthermore, for certain geometries a new mechanism of nanotube collapse in 'shear bands' occurs, rather than crack formation, suggesting that these materials can have multiaxial damage tolerance. The quantitative indentation data and computational models are used to determine the multiwall CNT axial Young's modulus as 200-570 GPa, depending on the nanotube geometry and quality. Three-dimensional FEM analysis indicates that matrix residual stresses on the order of 300 MPa are sustained in these materials without spontaneous cracking, suggesting that residual stress can be used to engineer enhanced performance. These nanoscale ceramic composites thus have potential for toughening and damage tolerance at submicron scales, and so are excellent candidates for wear-resistant coatings

Experimental and Numerical Study of the Interfacial Shear Strength in Carbon Fiber/Epoxy Resin Composite under Thermal Loads

Directory of Open Access Journals (Sweden)

Hongxiao Wang

2018-01-01

Full Text Available This study examined the influence mechanism of temperature on the interfacial shear strength (IFSS between carbon fiber (CF and epoxy resin (EP matrices under various thermal loads using experimental and numerical simulation methods. To evaluate the change in IFSS as a function of the increase in temperature, a microbond test was performed under controlled temperature environment from 23°C to 150°C. The experimental results showed that IFSS values of CF/EP reduce significantly when the temperature reaches near glass transition temperature. To interpret the effect of thermal loads on IFSS, a thermal-mechanical coupling finite element model was used to simulate the process of fiber pull-out from EP. The results revealed that temperature dependence of IFSS is linked to modulus of the matrix as well as to the coefficients of thermal expansion of the fiber and matrix.

Mechanical and morphological characterizations of carbon fiber fabric reinforced epoxy composites used in aeronautical field

Directory of Open Access Journals (Sweden)

Jane Maria Faulstich de Paiva

2009-09-01

Full Text Available Carbon fiber reinforced composites (CFRC have been used in aeronautical industry in the manufacture of different aircraft components that must attend tight mechanical requirements. This paper shows a study involving mechanical (flexural, shear, tensile and compressive tests and morphological characterizations of four different laminates based on 2 epoxy resin systems (8552TM and F584TM and 2 carbon fiber fabric reinforcements (Plain Weave (PW and Eight Harness Satin (8HS. All laminates were obtained by handing lay-up of prepregs plies (0º/90º and consolidation in an autoclave following an appropriate curing cycle with vacuum and pressure. The results show that the F584-epoxy matrix laminates present better mechanical properties in the tensile and compressive tests than 8552 composites. It is also observed that PW laminates for both matrices show better flexural and interlaminar shear properties.

EVALUATION OF MICROMECHANICAL PROPERTIES OF CARBON FIBER FABRIC USING NANOINDETATION

Directory of Open Access Journals (Sweden)

Pavel Klapálek

2017-11-01

Full Text Available This paper is focused mainly on nanoindentation of carbon fibers. Fibers are in form of carbon fiber fabric that is used in larger research that is focused on reinforcing beams made of glued laminated timber. Knowledge of this material on macro and micro level will help to understand its behavior in this specific type of use. Nanoindentation is method used in this paper to obtain material characteristics on micro level such as hardness and modulus of elasticity. Samples of the carbon fiber fabric had to be prepared for this specific testing method by polishing samples of carbon fabric attached in epoxy resin. In particular, it was found that the indentation hardness of the fibers ranges around 3.65 GPa and modulus of elasticity ranges around 26 GPa.

Analysis of Optical Fiber Complex Propagation Matrix on the Basis of Vortex Modes

DEFF Research Database (Denmark)

Lyubopytov, Vladimir S.; Tatarczak, Anna; Lu, Xiaofeng

2016-01-01

We propose and experimentally demonstrate a novel method for reconstruction of the complex propagation matrix of optical fibers supporting propagation of multiple vortex modes. This method is based on the azimuthal decomposition approach and allows the complex matrix elements to be determined...... by direct calculations. We apply the proposed method to demonstrate the feasibility of optical compensation for coupling between vortex modes in optical fiber....

Development of eddy current probe for fiber orientation assessment in carbon fiber composites

Science.gov (United States)

Wincheski, Russell A.; Zhao, Selina

2018-04-01

Measurement of the fiber orientation in a carbon fiber composite material is crucial in understanding the load carrying capability of the structure. As manufacturing conditions including resin flow and molding pressures can alter fiber orientation, verification of the as-designed fiber layup is necessary to ensure optimal performance of the structure. In this work, the development of an eddy current probe and data processing technique for analysis of fiber orientation in carbon fiber composites is presented. A proposed directional eddy current probe is modeled and its response to an anisotropic multi-layer conductor simulated. The modeling results are then used to finalize specifications of the eddy current probe. Experimental testing of the fabricated probe is presented for several samples including a truncated pyramid part with complex fiber orientation draped to the geometry for resin transfer molding. The inductively coupled single sided measurement enables fiber orientation characterization through the thickness of the part. The fast and cost-effective technique can be applied as a spot check or as a surface map of the fiber orientations across the structure. This paper will detail the results of the probe design, computer simulations, and experimental results.

Effect of carbon nanotubes upon emissions from cutting and sanding carbon fiber-epoxy composites

Energy Technology Data Exchange (ETDEWEB)

Heitbrink, William A. [LMK OSH Consulting LLC (United States); Lo, Li-Ming, E-mail: LLo@cdc.gov [Centers for Disease Control and Prevention (CDC), Division of Applied Research and Technology, National Institute for Occupational Safety and Health (NIOSH) (United States)

2015-08-15

Carbon nanotubes (CNTs) are being incorporated into structural composites to enhance material strength. During fabrication or repair activities, machining nanocomposites may release CNTs into the workplace air. An experimental study was conducted to evaluate the emissions generated by cutting and sanding on three types of epoxy-composite panels: Panel A containing graphite fibers, Panel B containing graphite fibers and carbon-based mat, and Panel C containing graphite fibers, carbon-based mat, and multi-walled CNTs. Aerosol sampling was conducted with direct-reading instruments, and filter samples were collected for measuring elemental carbon (EC) and fiber concentrations. Our study results showed that cutting Panel C with a band saw did not generate detectable emissions of fibers inspected by transmission electron microscopy but did increase the particle mass, number, and EC emission concentrations by 20–80 % compared to Panels A and B. Sanding operation performed on two Panel C resulted in fiber emission rates of 1.9 × 10{sup 8} and 2.8 × 10{sup 6} fibers per second (f/s), while no free aerosol fibers were detected from sanding Panels A and B containing no CNTs. These free CNT fibers may be a health concern. However, the analysis of particle and EC concentrations from these same samples cannot clearly indicate the presence of CNTs, because extraneous aerosol generation from machining the composite epoxy material increased the mass concentrations of the EC.

Effect of carbon nanotubes upon emissions from cutting and sanding carbon fiber-epoxy composites

International Nuclear Information System (INIS)

Heitbrink, William A.; Lo, Li-Ming

2015-01-01

Carbon nanotubes (CNTs) are being incorporated into structural composites to enhance material strength. During fabrication or repair activities, machining nanocomposites may release CNTs into the workplace air. An experimental study was conducted to evaluate the emissions generated by cutting and sanding on three types of epoxy-composite panels: Panel A containing graphite fibers, Panel B containing graphite fibers and carbon-based mat, and Panel C containing graphite fibers, carbon-based mat, and multi-walled CNTs. Aerosol sampling was conducted with direct-reading instruments, and filter samples were collected for measuring elemental carbon (EC) and fiber concentrations. Our study results showed that cutting Panel C with a band saw did not generate detectable emissions of fibers inspected by transmission electron microscopy but did increase the particle mass, number, and EC emission concentrations by 20–80 % compared to Panels A and B. Sanding operation performed on two Panel C resulted in fiber emission rates of 1.9 × 10 8 and 2.8 × 10 6 fibers per second (f/s), while no free aerosol fibers were detected from sanding Panels A and B containing no CNTs. These free CNT fibers may be a health concern. However, the analysis of particle and EC concentrations from these same samples cannot clearly indicate the presence of CNTs, because extraneous aerosol generation from machining the composite epoxy material increased the mass concentrations of the EC

Distinct positive temperature coefficient effect of polymer-carbon fiber composites evaluated in terms of polymer absorption on fiber surface.

Science.gov (United States)

Zhang, Xi; Zheng, Shaodi; Zheng, Xiaofang; Liu, Zhengying; Yang, Wei; Yang, Mingbo

2016-03-21

In this article, the positive temperature coefficient (PTC) effect was studied for high-density polyethylene (HDPE)/carbon fiber (CF) composites. All of the samples showed a significant PTC effect during the heating processes without a negative temperature coefficient (NTC) effect, even at a temperature much higher than the melting point of the polymer matrix. An ever-increasing PTC intensity with increasing thermal cycles was observed in our study that had never been reported in previous research. The absence of a NTC effect resulted from the increased binding force between the matrix and fillers that contributed to the very special structure of CF surface. We incorporated thermal expansion theory and quantum tunneling effects to explain PTC effect. From the SEM micrographs for the HDPE/CF composites before and after the different thermal cycles, we found that the surface of CF was covered with a layer of polymer which resulted in a change in the gap length between CF and HDPE and its distribution. We believed that the gap change induced by polymer absorption on the fiber surface had a great effect on the PTC effect.

Chronic in vivo stability assessment of carbon fiber microelectrode arrays

Science.gov (United States)

Patel, Paras R.; Zhang, Huanan; Robbins, Matthew T.; Nofar, Justin B.; Marshall, Shaun P.; Kobylarek, Michael J.; Kozai, Takashi D. Y.; Kotov, Nicholas A.; Chestek, Cynthia A.

2016-12-01

Objective. Individual carbon fiber microelectrodes can record unit activity in both acute and semi-chronic (∼1 month) implants. Additionally, new methods have been developed to insert a 16 channel array of carbon fiber microelectrodes. Before assessing the in vivo long-term viability of these arrays, accelerated soak tests were carried out to determine the most stable site coating material. Next, a multi-animal, multi-month, chronic implantation study was carried out with carbon fiber microelectrode arrays and silicon electrodes. Approach. Carbon fibers were first functionalized with one of two different formulations of PEDOT and subjected to accelerated aging in a heated water bath. After determining the best PEDOT formula to use, carbon fiber arrays were chronically implanted in rat motor cortex. Some rodents were also implanted with a single silicon electrode, while others received both. At the end of the study a subset of animals were perfused and the brain tissue sliced. Tissue sections were stained for astrocytes, microglia, and neurons. The local reactive responses were assessed using qualitative and quantitative methods. Main results. Electrophysiology recordings showed the carbon fibers detecting unit activity for at least 3 months with average amplitudes of ∼200 μV. Histology analysis showed the carbon fiber arrays with a minimal to non-existent glial scarring response with no adverse effects on neuronal density. Silicon electrodes showed large glial scarring that impacted neuronal counts. Significance. This study has validated the use of carbon fiber microelectrode arrays as a chronic neural recording technology. These electrodes have demonstrated the ability to detect single units with high amplitude over 3 months, and show the potential to record for even longer periods. In addition, the minimal reactive response should hold stable indefinitely, as any response by the immune system may reach a steady state after 12 weeks.

Effect of a high temperature cycle on the mechanical properties of silicon carbide/titanium metal matrix composites

Science.gov (United States)

Naik, R. A.; Johnson, W. S.; Pollock, W. D.

1989-01-01

An investigation is conducted of the effects of the SPF/DB cycle on continuous SiC fiber-reinforced Ti-15V-3Cr-3Al-3Sn composite's matrix, fiber, and matrix-fiber interface. The fibers in question, designated SCS-6, have a carbon core and thin, carbon-rich surface. The fatigue endurance limit at 50,000 cycles for the SPF/DB specimens was 50 percent lower than for the as-fabricated material. The substantial changes in tensile strength, fatigue life, and fracture-surface appearance due to the SPF-DB cycle are explained by a difference in the failure mechanisms due to SPF/DB-induced changes in the fiber/matrix interface strength.

Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

Science.gov (United States)

Tiwari, Shruti

The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

Radiation effects on carbon fiber-reinforced plastics for spacecraft materials

International Nuclear Information System (INIS)

Udagawa, Akira; Kudoh, Hisaaki; Sasuga, Tsuneo; Morino, Yoshiki; Seguchi, Tadao; Yudate, Kozo.

1995-02-01

The effects of space environment were studied for two kinds of carbon fiber-reinforced plastics(CFRP) which were an epoxy resin composite using construction materials of satellite and a polyimide(PMR-15) composite expecting bright future space materials for long term operation. Resistibility of these materials to the space environments were evaluated from the change of mechanical properties after exposure of electron, proton, atomic oxygen and thermal cycling. It was found that the CFRP with PMR-15 as a matrix had good performance in the space environments. No differences in the mechanical properties for the materials were observed between proton and electron irradiations. (author)

A Silicon detector system on carbon fiber support at small radius

International Nuclear Information System (INIS)

Johnson, Marvin E.

2004-01-01

The design of a silicon detector for a p(bar p) collider experiment will be described. The detector uses a carbon fiber support structure with sensors positioned at small radius with respect to the beam. A brief overview of the mechanical design is given. The emphasis is on the electrical characteristics of the detector. General principles involved in grounding systems with carbon fiber structures will be covered. The electrical characteristics of the carbon fiber support structure will be presented. Test results imply that carbon fiber must be regarded as a conductor for the frequency region of interest of 10 to 100 MHz. No distinction is found between carbon fiber and copper. Performance results on noise due to pick-up through the low mass fine pitch cables carrying the analogue signals and floating metal is discussed

The effect of gamma ray irradiation on PAN-based intermediate modulus carbon fibers

International Nuclear Information System (INIS)

Li, Bin; Feng, Yi; Qian, Gang; Zhang, Jingcheng; Zhuang, Zhong; Wang, Xianping

2013-01-01

Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and field emission scanning electron microscopy (FESEM) were conducted on PAN-based intermediate modulus carbon fibers to investigate the structure and surface hydrophilicity of the carbon fibers before and after gamma irradiation. Two methods were used to determine Young’s modulus of the carbon fibers. The results show that gamma ray irradiation improved the degree of graphitization and introduced compressive stress into carbon fiber surface. Gamma ray also improved the carbon fiber surface hydrophilicity through increasing the value of O/C and enhancing the quantity of oxygen functional groups on carbon fibers. No distinct morphology change was observed after gamma ray irradiation. The Young’s modulus of the fibers increased with increasing irradiation dose

Effects of alumina nanoparticles on dynamic impact responses of carbon fiber reinforced epoxy matrix nanocomposites

OpenAIRE

Halil B. Kaybal; Hasan Ulus; Okan Demir; Ömer S. Şahin; Ahmet Avcı

2018-01-01

The influence of alumina (Al2O3) nanoparticles addition upon low-velocity impact behaviors of carbon fiber (CF) reinforced laminated epoxy nanocomposites have been investigated. For this purpose, different amounts of Al2O3 nanoparticles ranging from 1 to 5 wt% were added to the epoxy resin in order to observe the effect of nanoparticle loadings. CF reinforced epoxy based laminated nanocomposites were produced using Vacuum Assisted Resin Infusion Method (VARIM). The low velocity impact (LVI) t...

Thermal characteristics of carbon fiber reinforced epoxy containing multi-walled carbon nanotubes

Directory of Open Access Journals (Sweden)

Jin-woo Lee

2018-06-01

Full Text Available The material with irregular atomic structures such as polymer material exhibits low thermal conductivity because of the complex structural properties. Even materials with same atomic configurations, thermal conductivity may be different based on their structural properties. It is expected that nanoparticles with conductivity will change non-conductive polymer base materials to electrical conductors, and improve the thermal conductivity even with extremely small filling amount. Nano-composite materials contain nanoparticles with a higher surface ratio which makes the higher interface percentage to the total surface of nanoparticles. Therefore, thermal resistance of the interface becomes a dominating factor determines the effective thermal conductivity in nano-composite materials. Carbon fiber has characteristic of resistance or magnetic induction and Also, Carbon nanotube (CNT has electronic and thermal property. It can be applied for heating system. These characteristic are used as heating composite. In this research, the exothermic characteristics of Carbon fiber reinforced composite added CNT were evaluated depend on CNT length and particle size. It was found that the CNT dispersed in the resin reduces the resistance between the interfaces due to the decrease in the total resistance of the heating element due to the addition of CNTs. It is expected to improve the life and performance of the carbon fiber composite material as a result of the heating element resulting from this paper. Keywords: Carbon Nanotube (CNT, Carbon Fiber Reinforcement Plastic (CFRP, Heater, Exothermic characteristics

Self-Sensing of Single Carbon Fiber/Carbon Nanotube-Epoxy Composites Using Electro-Micromechanical Techniques and Acoustic Emission

International Nuclear Information System (INIS)

Park, Joung Man; Jang, Jung Hoon; Wang, Zuo Jia; Kwon, Dong Jun; Park, Jong Kyu; Lee, Woo Il

2010-01-01

Self-sensing on micro-failure, dispersion degree and relating properties, of carbon nanotube(CNT)/epoxy composites, were investigated using wettability, electro-micromechanical technique with acoustic emission(AE). Specimens were prepared from neat epoxy as well as composites with untreated and acid-treated CNT. Degree of dispersion was evaluated comparatively by measuring volumetric electrical resistivity and its standard deviation. Apparent modulus containing the stress transfer was higher for acid-treated CNT composite than for the untreated case. Applied cyclic loading responded well for a single carbon fiber/CNT-epoxy composite by the change in contact resistivity. The interfacial shear strength between a single carbon fiber and CNT-epoxy, determined in a fiber pullout test, was lower than that between a single carbon fiber and neat epoxy. Regarding on micro-damage sensing using electrical resistivity measurement with AE, the stepwise increment in electrical resistivity was observed for a single carbon fiber/CNT-epoxy composite. On the other hand, electrical resistivity increased infinitely right after the first carbon fiber breaks for a single carbon fiber/neat epoxy composite. The occurrence of AE events of added CNT composites was much higher than the neat epoxy case, due to microfailure at the interfaces by added CNTs

Radiation damage and thermal shock response of carbon-fiber-reinforced materials to intense high-energy proton beams

Directory of Open Access Journals (Sweden)

N. Simos

2016-11-01

Full Text Available A comprehensive study on the effects of energetic protons on carbon-fiber composites and compounds under consideration for use as low-Z pion production targets in future high-power accelerators and low-impedance collimating elements for intercepting TeV-level protons at the Large Hadron Collider has been undertaken addressing two key areas, namely, thermal shock absorption and resistance to irradiation damage. Carbon-fiber composites of various fiber weaves have been widely used in aerospace industries due to their unique combination of high temperature stability, low density, and high strength. The performance of carbon-carbon composites and compounds under intense proton beams and long-term irradiation have been studied in a series of experiments and compared with the performance of graphite. The 24-GeV proton beam experiments confirmed the inherent ability of a 3D C/C fiber composite to withstand a thermal shock. A series of irradiation damage campaigns explored the response of different C/C structures as a function of the proton fluence and irradiating environment. Radiolytic oxidation resulting from the interaction of oxygen molecules, the result of beam-induced radiolysis encountered during some of the irradiation campaigns, with carbon atoms during irradiation with the presence of a water coolant emerged as a dominant contributor to the observed structural integrity loss at proton fluences ≥5×10^{20}  p/cm^{2}. The carbon-fiber composites were shown to exhibit significant anisotropy in their dimensional stability driven by the fiber weave and the microstructural behavior of the fiber and carbon matrix accompanied by the presence of manufacturing porosity and defects. Carbon-fiber-reinforced molybdenum-graphite compounds (MoGRCF selected for their impedance properties in the Large Hadron Collider beam collimation exhibited significant decrease in postirradiation load-displacement behavior even after low dose levels (∼5×10^{18}�

Mechanical Properties of Graphene Nanoplatelet/Carbon Fiber/Epoxy Hybrid Composites: Multiscale Modeling and Experiments

Science.gov (United States)

Hadden, C. M.; Klimek-McDonald, D. R.; Pineda, E. J.; King, J. A.; Reichanadter, A. M.; Miskioglu, I.; Gowtham, S.; Odegard, G. M.

2015-01-01

Because of the relatively high specific mechanical properties of carbon fiber/epoxy composite materials, they are often used as structural components in aerospace applications. Graphene nanoplatelets (GNPs) can be added to the epoxy matrix to improve the overall mechanical properties of the composite. The resulting GNP/carbon fiber/epoxy hybrid composites have been studied using multiscale modeling to determine the influence of GNP volume fraction, epoxy crosslink density, and GNP dispersion on the mechanical performance. The hierarchical multiscale modeling approach developed herein includes Molecular Dynamics (MD) and micromechanical modeling, and it is validated with experimental testing of the same hybrid composite material system. The results indicate that the multiscale modeling approach is accurate and provides physical insight into the composite mechanical behavior. Also, the results quantify the substantial impact of GNP volume fraction and dispersion on the transverse mechanical properties of the hybrid composite, while the effect on the axial properties is shown to be insignificant.

Mechanical Properties of Graphene Nanoplatelet Carbon Fiber Epoxy Hybrid Composites: Multiscale Modeling and Experiments

Science.gov (United States)

Hadden, Cameron M.; Klimek-McDonald, Danielle R.; Pineda, Evan J.; King, Julie A.; Reichanadter, Alex M.; Miskioglu, Ibrahim; Gowtham, S.; Odegard, Gregory M.

2015-01-01

Because of the relatively high specific mechanical properties of carbon fiber/epoxy composite materials, they are often used as structural components in aerospace applications. Graphene nanoplatelets (GNPs) can be added to the epoxy matrix to improve the overall mechanical properties of the composite. The resulting GNP/carbon fiber/epoxy hybrid composites have been studied using multiscale modeling to determine the influence of GNP volume fraction, epoxy crosslink density, and GNP dispersion on the mechanical performance. The hierarchical multiscale modeling approach developed herein includes Molecular Dynamics (MD) and micromechanical modeling, and it is validated with experimental testing of the same hybrid composite material system. The results indicate that the multiscale modeling approach is accurate and provides physical insight into the composite mechanical behavior. Also, the results quantify the substantial impact of GNP volume fraction and dispersion on the transverse mechanical properties of the hybrid composite, while the effect on the axial properties is shown to be insignificant.

Composite Armor Performance Enhancement by Tethered Polymer Chains at the Fiber-Matrix Interface

National Research Council Canada - National Science Library

Kalika, D

1998-01-01

... properties of fiber composites. The governing strategy was to tailor the discontinuous fiber-matrix interface so as to introduce a volume of interaction capable of providing additional, molecular-level energy dissipation mechanisms...

Carbon Fiber Technology Facility (CFTF)

Data.gov (United States)

Federal Laboratory Consortium — Functionally within the MDF, ORNL operates DOE’s unique Carbon Fiber Technology Facility (CFTF)—a 42,000 ft2 innovative technology facility and works with leading...

Overall mechanical properties of fiber-reinforced metal matrix composites for fusion applications

International Nuclear Information System (INIS)

You, J.H.; Bolt, H.

2002-01-01

The high-temperature strength and creep properties are among the crucial criteria for the structural materials of plasma facing components (PFC) of fusion reactors, as they will be subjected to severe thermal stresses. The fiber-reinforced metal matrix composites are a potential heat sink material for the PFC application, since the combination of different material properties can lead to versatile performances. In this article, the overall mechanical properties of two model composites based on theoretical predictions are presented. The matrix materials considered were a precipitation hardened CuCrZr alloy and reduced activation martensitic steel 'Eurofer'. Continuous SiC fibers were used for the reinforcement. The results demonstrate that yield stress, ultimate tensile strength, work hardening rate and creep resistance could be extensively improved by the fiber reinforcement up to fiber content of 40 vol.%. The influence of the residual stresses on the plastic behavior of the composites is also discussed

Carbon Fiber Damage in Accelerator Beam

CERN Document Server

Sapinski, M; Guerrero, A; Koopman, J; Métral, E

2009-01-01

Carbon fibers are commonly used as moving targets in Beam Wire Scanners. Because of their thermomechanical properties they are very resistant to particle beams. Their strength deteriorates with time due to radiation damage and low-cycle thermal fatigue. In case of high intensity beams this process can accelerate and in extreme cases the fiber is damaged during a single scan. In this work a model describing the fiber temperature, thermionic emission and sublimation is discussed. Results are compared with fiber damage test performed on SPS beam in November 2008. In conclusions the limits of Wire Scanner operation on high intensity beams are drawn.

Preliminary studies of epoxidized palm oil as sizing chemical for carbon fibers

International Nuclear Information System (INIS)

Salleh, S.N.M.; Ubaidillah, E.A.E.; Abidin, M.F.Z.

2010-01-01

Epoxidized palm oil is derived from palm oil through chemical reaction with peracetic acid. Preliminary studies to coat carbon fibers have shown promising result towards applying natural product in carbon fibre composites. Mechanical studies of sized carbon fibers with epoxidized palm oil showed significant increase in tensile and interfacial shear strength. Surface morphology of sized or coated carbon fibers with epoxidized palm oil reveals clear increase in root means square-roughness (RMS). This indicates the change of the surface topography due to sized or coated carbon fibers with epoxidized palm oil. (author)

Thermo-physical properties of epoxy nanocomposites reinforced by carbon nanotubes and vapor grown carbon fibers

International Nuclear Information System (INIS)

Miyagawa, Hiroaki; Rich, Michael J.; Drzal, Lawrence T.

2006-01-01

In this study, the thermo-physical properties of epoxy nanocomposites reinforced by fluorinated single wall carbon nanotubes (FSWCNT) and vapor grown carbon fibers (VGCF) were investigated. A sonication technique using a suspension of FSWCNT and VGCF in acetone was utilized to process nanocomposites in anhydride-cured epoxy. The viscoelastic properties of the nanocomposites were measured with dynamic mechanical analysis. The glass transition temperature decreased approximately 30 deg. C with an addition of 0.14 vol.% (0.2 wt.%) FSWCNT. The depression in T g is attributed to non-stoichiometric balance of the epoxy matrix caused by the fluorine on single wall carbon nanotubes. The correct amount of the anhydride curing agent needed to achieve stoichiometry was experimentally determined by DMA measurements. After adjusting the amount of the anhydride curing agent for stoichiometry, the storage modulus of the epoxy at room temperature increased 0.63 GPa with the addition of only 0.21 vol.% (0.30 wt.%) of FSWCNT, a 20% improvement compared with the anhydride-cured neat epoxy. For VGCF, the storage modulus at room temperature increased 0.48 GPa with the addition of only 0.94 vol.% (1.5 wt.%) and then reached a plateau for larger amounts of VGCF. To understand the influence of VGCF on thermo-physical properties, the microstructure of the nanocomposites was interrogated using transmission electron microscopy (TEM). This study discusses the chemical effects of fluorine on matrix properties and the effect of stoichiometric balance on the thermo-physical properties of nanocomposites

Study on an Improved Phosphate Cement Binder for the Development of Fiber-Reinforced Inorganic Polymer Composites

Directory of Open Access Journals (Sweden)

Zhu Ding

2014-11-01

Full Text Available Magnesium phosphate cement (MPC has been proven to be a very good repair material for deteriorated concrete structures. It has excellent adhesion performance, leading to high bonding strength with old concrete substrates. This paper presents an experimental study into the properties of MPC binder as the matrix of carbon fiber sheets to form fiber-reinforced inorganic polymer (FRIP composites. The physical and mechanical performance of the fresh mixed and the hardened MPC paste, the bond strength of carbon fiber sheets in the MPC matrix, the tensile strength of the carbon FRIP composites and the microstructure of the MPC matrix and fiber-reinforced MPC composites were investigated. The test results showed that the improved MPC binder is well suited for developing FRIP composites, which can be a promising alternative to externally-bonded fiber-reinforced polymer (FRP composites for the strengthening of concrete structures. Through the present study, an in-depth understanding of the behavior of fiber-reinforced inorganic MPC composites has been achieved.

[In vivo evaluation of carbon fiber posts].

Science.gov (United States)

Lai, V; Lugliè, P F; Chessa, G

2002-05-01

The use of carbon fiber posts allows morpho-functional restoration of endodontically treated teeth with an assembly of materials of a modulus of elasticity similar to that of dentin. The study clinically evaluated the percentage of survival of dental elements treated and reconstructed with endocanal carbon fiber posts. At the Dentistry Clinic of the University of Sassari 60 dental elements were selected from 46 subjects. The teeth, which had been treated endodontically with success for at least six months, were classified by parameters taken from the international literature and reconstructed using Tech 2000 carbon fiber posts and adhesive resinous systems recommended by the post manufacturer. The success rate was 98.4%. Almost half (49%) of the samples were single-rooted elements, 37.4% of the posts were 1.2 mm in diameter; in 78.3% the opposing contact was with a natural tooth; 100% of the elements had a type A dental structure. Third generation posts are a valid alternative to metallic posts and improve the prognosis of the treated element. The carbon fiber posts fixed with the composite, forming a single unit with the dental element, thus improving mid-term RESULTS. The technique is easy to use under clinical conditions and can be performed in a single session. So far, the method has provided promising clinical results, as this study demonstrated.

Transport of Carbonate Ions by Novel Cellulose Fiber Supported Solid Membrane

Directory of Open Access Journals (Sweden)

A. G. Gaikwad

2012-06-01

Full Text Available Transport of carbonate ions was explored through fiber supported solid membrane. A novel fiber supported solid membrane was prepared by chemical modification of cellulose fiber with citric acid, 2′2-bipyridine and magnesium carbonate. The factors affecting the permeability of carbonate ions such as immobilization of citric acid-magnesium metal ion -2′2-bipyridine complex (0 to 2.5 mmol/g range over cellulose fiber, carbon-ate ion concentration in source phase and NaOH concentration in receiving phase were investigated. Ki-netic of carbonate, sulfate, and nitrate ions was investigated through fiber supported solid membrane. Transport of carbonate ions with/without bubbling of CO2 (0 to 10 ml/min in source phase was explored from source to receiving phase. The novel idea is to explore the adsorptive transport of CO2 from source to receiving phase through cellulose fiber containing magnesium metal ion organic framework. Copyright © 2012 BCREC UNDIP. All rights reserved.Received: 25th November 2011; Revised: 17th December 2011; Accepted: 19th December 2011[How to Cite: A.G. Gaikwad. (2012. Transport of Carbonate Ions by Novel Cellulose Fiber Supported Solid Membrane. Bulletin of Chemical Reaction Engineering & Catalysis, 7 (1: 49– 57.  doi:10.9767/bcrec.7.1.1225.49-57][How to Link / DOI: http://dx.doi.org/10.9767/bcrec.7.1.1225.49-57 ] | View in 

Titanium Implant Osseointegration Problems with Alternate Solutions Using Epoxy/Carbon-Fiber-Reinforced Composite

Directory of Open Access Journals (Sweden)

Richard C. Petersen

2014-12-01

Full Text Available The aim of the article is to present recent developments in material research with bisphenyl-polymer/carbon-fiber-reinforced composite that have produced highly influential results toward improving upon current titanium bone implant clinical osseointegration success. Titanium is now the standard intra-oral tooth root/bone implant material with biocompatible interface relationships that confer potential osseointegration. Titanium produces a TiO2 oxide surface layer reactively that can provide chemical bonding through various electron interactions as a possible explanation for biocompatibility. Nevertheless, titanium alloy implants produce corrosion particles and fail by mechanisms generally related to surface interaction on bone to promote an inflammation with fibrous aseptic loosening or infection that can require implant removal. Further, lowered oxygen concentrations from poor vasculature at a foreign metal surface interface promote a build-up of host-cell-related electrons as free radicals and proton acid that can encourage infection and inflammation to greatly influence implant failure. To provide improved osseointegration many different coating processes and alternate polymer matrix composite (PMC solutions have been considered that supply new designing potential to possibly overcome problems with titanium bone implants. Now for important consideration, PMCs have decisive biofunctional fabrication possibilities while maintaining mechanical properties from addition of high-strengthening varied fiber-reinforcement and complex fillers/additives to include hydroxyapatite or antimicrobial incorporation through thermoset polymers that cure at low temperatures. Topics/issues reviewed in this manuscript include titanium corrosion, implant infection, coatings and the new epoxy/carbon-fiber implant results discussing osseointegration with biocompatibility related to nonpolar molecular attractions with secondary bonding, carbon fiber in vivo

Tribo-performance of epoxy hybrid composites reinforced with carbon fibers and potassium titanate whiskers

Science.gov (United States)

Suresha, B.; Harshavardhan, B.; Ravishankar, R.

2018-04-01

The present investigation deals with the fabrication and characterization of epoxy reinforced with bidirectional carbon fiber mat (CF/Ep) and filled with 2.5, 5 and 7.5 wt% potassium titanate whiskers (PTw) composites. The effect of PTw loading on hardness, tensile properties and dry sliding wear behaviour of CF/Ep composite were carefully investigated in expectation of providing valuable information for the application of hybrid CF/Ep composites. Results indicated that the incorporation of PTw actually improved the hardness, tensile strength and tensile modulus of CF/Ep composites. Meanwhile, the specific wear rate of CF/Ep filled by 5 wt % PTw reached to 6.3× 10-14 m3/N-m, which is 41% lower than that of CF/Ep composite at the same dry sliding condition. It also seen that the fiber and filler worked synergistically to enhance the wear resistance. Further, for all composites the friction coefficient increases with increase in load and sliding velocity. However, PTw reinforced CF/Ep exhibited considerably higher coefficient of friction compared to unfilled ones, while PTw filler loading of 5 wt% was effective in reducing the specific wear rate of CF/Ep composite. The carbon fiber carried the applied load between the contact surfaces and protected the epoxy from severe abrasion of the counterface. At the same time, the exposed PTw out of the epoxy matrix around the fiber inhibited the direct scraping between the fiber and counterface so that the fibers could be less directly impacted during the subsequent wear process and they were protected from severe damage.

Adsorption Properties of Lignin-derived Activated Carbon Fibers (LACF)

Energy Technology Data Exchange (ETDEWEB)

Contescu, Cristian I. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gallego, Nidia C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Thibaud-Erkey, Catherine [United Technologies Research Center (UTRC), East Hartford, CT (United States); Karra, Reddy [United Technologies Research Center (UTRC), East Hartford, CT (United States)

2016-04-01

The object of this CRADA project between Oak Ridge National Laboratory (ORNL) and United Technologies Research Center (UTRC) is the characterization of lignin-derived activated carbon fibers (LACF) and determination of their adsorption properties for volatile organic compounds (VOC). Carbon fibers from lignin raw materials were manufactured at Oak Ridge National Laboratory (ORNL) using the technology previously developed at ORNL. These fibers were physically activated at ORNL using various activation conditions, and their surface area and pore-size distribution were characterized by gas adsorption. Based on these properties, ORNL did down-select five differently activated LACF materials that were delivered to UTRC for measurement of VOC adsorption properties. UTRC used standard techniques based on breakthrough curves to measure and determine the adsorption properties of indoor air pollutants (IAP) - namely formaldehyde and carbon dioxide - and to verify the extent of saturated fiber regenerability by thermal treatments. The results are summarized as follows: (1) ORNL demonstrated that physical activation of lignin-derived carbon fibers can be tailored to obtain LACF with surface areas and pore size distributions matching the properties of activated carbon fibers obtained from more expensive, fossil-fuel precursors; (2) UTRC investigated the LACF potential for use in air cleaning applications currently pursued by UTRC, such as building ventilation, and demonstrated their regenerability for CO2 and formaldehyde, (3) Both partners agree that LACF have potential for possible use in air cleaning applications.

Experimental and Numerical Investigations on the Mechanical Characteristics of Carbon Fiber Sensors

Directory of Open Access Journals (Sweden)

Salem Bashmal

2017-09-01

Full Text Available Carbon fiber-based materials possess excellent mechanical properties and show linear piezoresistive behavior, which make them good candidate materials for strain measurements. They have the potential to be used as sensors for various applications such as damage detection, stress analysis and monitoring of manufacturing processes and quality. In this paper, carbon fiber sensors are prepared to perform reliable strain measurements. Both experimental and computational studies were carried out on commercially available carbon fibers in order to understand the response of the carbon fiber sensors due to changes in the axial strain. Effects of parameters such as diameter, length, and epoxy-hardener ratio are discussed. The developed numerical model was calibrated using laboratory-based experimental data. The results of the current study show that sensors with shorter lengths have relatively better sensitivity. This is due to the fact short fibers have low initial resistance, which will increase the change of resistance over initial resistance. Carbon fibers with low number of filaments exhibit linear behavior while nonlinear behavior due to transverse resistance is significant in fibers with large number of filaments. This study will allow researchers to predict the behavior of the carbon fiber sensor in real life and it will serve as a basis for designing carbon fiber sensors to be used in different applications.

Investigation of Mechanical Properties and Morphology of Multi-Walled Carbon Nanotubes Reinforced Cellulose Acetate Fibers

Directory of Open Access Journals (Sweden)

Quazi Nahida Sultana

2017-11-01

Full Text Available Cellulose acetate (CA fibers were reinforced with multi-walled carbon nanotubes (MWCNTs at 0.5%, 1.0%, 1.5% and 2.0%. Yield strength, ultimate tensile strength, fracture strain and toughness of the nanocomposite fiber increased up to 1.5 wt. % of the carbon nanotube (CNT loading, however, further inclusion (2.0% of MWCNTs in CA decreased the mechanical properties. Experimental properties were also compared with analytical predictions using a Shear lag model for strength and the rule of mixture for modulus. A solution spinning process, coupled with sonication, mixing, and extrusion, was used to process the CNT-reinforced composite fiber. Scanning electron microscopy (SEM images of the cross sections of neat CA and CA-MWCNT fibers showed the formation of voids and irregular features. The enhanced interconnected fibrillation in the CNT-reinforced CA samples resulted in improved mechanical properties, which were observed by tensile testing. Fourier transform infrared spectroscopy (FTIR spectra showed the area under the curve for C–H bonding after the inclusion of CNT. There was no significant shift of wavenumber for the inclusion of MWCNT in the CA matrix, which indicates that the sonication process of the CNT-loaded solution did not degrade the CA bonding structure.

Residual strain evolution during the deformation of single fiber metal matrix composites

Energy Technology Data Exchange (ETDEWEB)

Hanan, J.C.; Uestuendag, E.; Clausen, B. [Dept. of Materials Science, California Inst. of Tech., Pasadena, CA (United States); Sivasambu, M.; Beyerlein, I.J. [Theoretical Div., Los Alamos National Lab., Los Alamos, NM (United States); Brown, D.W.; Bourke, M.A.M. [Materials Science and Technology Div., Los Alamos National Lab., Los Alamos, NM (United States)

2002-07-01

Successful application of metal matrix composites often requires strength and lifetime predictions that account for the deformation of each phase. Yet, the deformation of individual phases in composites usually differs significantly from their respective monolithic behaviors. An approach is presented that quantifies the deformation parameters of each phase using neutron diffraction measurements before, during, and after failure under tensile loading in model composites consisting of a single alumina fiber embedded in an aluminum matrix. The evolution of residual strains after loading was examined including the effects of fiber failure. (orig.)

Fabrication of Ceramic Matrix Composite Tubes Using a Porous Mullite/Alumina Matrix and Alumina/Mullite Fiber

National Research Council Canada - National Science Library

Radsick, Timothy

2001-01-01

... or from inadequate oxide-based ones. A porous mullite/alumina matrix combined with alumina/mullite fiber reinforcement eliminates the need for an interface coating while producing a strong, tough and oxidation resistant composite...

Radiation processing of carbon fiber-acrylated epoxy composites

International Nuclear Information System (INIS)

Singh, A.; Saunders, C.B.

1992-01-01

Advanced composites, specifically carbon fiber reinforced epoxies, are being used for a variety of demanding structural applications, primarily because of their high strength-to-weight and stiffness-to-weight ratios, corrosion resistance, and damage tolerance characteristics. For these composites the key advantages of using electron beam (EB), rather than thermal curing, are curing at ambient temperature, reduced curing times for individual components, improved resin stability, fewer volatiles, and better control of the profile of energy absorption. Epoxy compounds do, however, have to be modified to make them EB curable. The electron beam penetration limit, a function of beam energy, product density, and the thickness of any container required, must also be examined when considering EB processing. Research is being conducted to develop EB-curable carbon fiber-acrylated epoxy composites. The tensile properties of these laminates are comparable to those of thermally cured epoxy laminates. Research is continuing to develop suitable resin formulations and coupling agents to optimize the mechanical properties of EB-cured carbon fiber laminates. In this chapter the EB curing of epoxies, processing considerations, and typical properties of EB-cured carbon fiber-acrylated epoxy laminates are discussed. (orig.)

Lightning Strike Induced Damage Mechanisms of Carbon Fiber Composites

Science.gov (United States)

Kawakami, Hirohide

Composite materials have a wide application in aerospace, automotive, and other transportation industries, because of the superior structural and weight performances. Since carbon fiber reinforced polymer composites possess a much lower electrical conductivity as compared to traditional metallic materials utilized for aircraft structures, serious concern about damage resistance/tolerance against lightning has been rising. Main task of this study is to clarify the lightning damage mechanism of carbon fiber reinforced epoxy polymer composites to help further development of lightning strike protection. The research on lightning damage to carbon fiber reinforced polymer composites is quite challenging, and there has been little study available until now. In order to tackle this issue, building block approach was employed. The research was started with the development of supporting technologies such as a current impulse generator to simulate a lightning strike in a laboratory. Then, fundamental electrical properties and fracture behavior of CFRPs exposed to high and low level current impulse were investigated using simple coupon specimens, followed by extensive parametric investigations in terms of different prepreg materials frequently used in aerospace industry, various stacking sequences, different lightning intensity, and lightning current waveforms. It revealed that the thermal resistance capability of polymer matrix was one of the most influential parameters on lightning damage resistance of CFRPs. Based on the experimental findings, the semi-empirical analysis model for predicting the extent of lightning damage was established. The model was fitted through experimental data to determine empirical parameters and, then, showed a good capability to provide reliable predictions for other test conditions and materials. Finally, structural element level lightning tests were performed to explore more practical situations. Specifically, filled-hole CFRP plates and patch

Effect of silane coupling agents on basalt fiber-epoxidized vegetable oil matrix composite materials analyzed by the single fiber fragmentation technique

OpenAIRE

Samper Madrigal, María Dolores; Petrucci, R.; Sánchez Nacher, Lourdes; Balart Gimeno, Rafael Antonio; Kenny, J. M.

2015-01-01

The fiber-matrix interfacial shear strength (IFSS) of biobased epoxy composites reinforced with basalt fiber was investigated by the fragmentation method. Basalt fibers were modified with four different silanes, (3-aminopropyl)trimethoxysilane, [3-(2-aminoethylamino)propyl]-trimethoxysilane, trimethoxy[2-(7-oxabicyclo[4.1.0]hept-3-yl)ethyl]silane and (3-glycidyloxypropyl)trimethoxysilane to improve the adhesion between the basalt fiber and the resin. The analysis of the fiber tensile strength...

Carbon felt and carbon fiber - A techno-economic assessment of felt electrodes for redox flow battery applications

Science.gov (United States)

Minke, Christine; Kunz, Ulrich; Turek, Thomas

2017-02-01

Carbon felt electrodes belong to the key components of redox flow batteries. The purpose of this techno-economic assessment is to uncover the production costs of PAN- and rayon-based carbon felt electrodes. Raw material costs, energy demand and the impact of processability of fiber and felt are considered. This innovative, interdisciplinary approach combines deep insights into technical, ecologic and economic aspects of carbon felt and carbon fiber production. Main results of the calculation model are mass balances, cumulative energy demands (CED) and the production costs of conventional and biogenic carbon felts supplemented by market assessments considering textile and carbon fibers.

Wear Characterization of Aluminium/Basalt Fiber Reinforced Metal Matrix Composites - A Novel Material

Directory of Open Access Journals (Sweden)

P. Amuthakkannan

2017-06-01

Full Text Available Aluminum alloy based metal matrix composite participate have a wider applications in wear resistance applications. Attempt made in current study is that, basalt fiber reinforced aluminum metal matrix composite have been prepared using stir casting method. Different weight percentage of basalt fiber reinforced with Al (6061 metal matrix composites are used to study the wear resistance of the composites. For wear study, percentage of reinforcement, normal load and sliding velocity are the considered as important parameters. To study the effect of basalt fiber reinforcement on the dry sliding wear of Al6061 alloy composites the Pin On wear tester is used. Initially hardness of the composites was tested, it was found that increasing reinforcement in the composite hardness value of the composites also increased. Based on the Grey relation analysis (GRA the effects of wear resistance of the composites were studied.

Epoxy Nanocomposites - Curing Rheokinetics, Wetting and Adhesion to Fibers

International Nuclear Information System (INIS)

Ilyin, S. O.; Kotomin, S. V.; Kulichikhin, V. G.

2010-01-01

Epoxy nanocomposites considered as challenging polymeric matrix for advanced reinforced plastics. Nanofillers change rheokinetics of epoxy resin curing, affect wetting and adhesion to aramid and carbon fibers. In all cases extreme dependence of adhesive strength vs filler content in the binder was observed. New experimental techniques were developed to study wettability and fiber-matrix adhesion interaction, using yarn penetration path length, aramid fiber knot pull-up test and electrical admittance of the fracture surface of CFRP.

Carbon fiber/SiC composite for reduced activation

International Nuclear Information System (INIS)

Noda, T.; Araki, H.; Abe, F.; Okada, M.

1991-01-01

A carbon fiber/SiC composite fabricated by a chemical vapor infiltration process at 1173-1623 K was studied to develop a low-activation material. A high-purity composite was obtained with the total amount of impurities less than 0.02 wt%. The microstructure and the mechanical properties using a bend test were examined. A composite with woven carbon yarn showed both high strength and toughness. Further, the induced activity of the material was evaluated by calculations simulating fusion neutron irradiation. The carbon fiber/SiC composite shows an excellent low-activation behavior. (orig.)

Interlaminar improvement of carbon fiber/epoxy composites via depositing mixture of carbon nanotubes and sizing agent

Energy Technology Data Exchange (ETDEWEB)

Fang, Cuiqin [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Wang, Julin, E-mail: julinwang@126.com [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Zhang, Tao [Beijing Institute of Ancient Architecture, Beijing 100050 (China)

2014-12-01

Graphical abstract: - Highlights: • COOH-CNTs can react with sizing agent, and the optimum reaction ratio was 1:20. • Carbon fibers were dipped into the mixture bath of CNTs and sizing agent. • SEM results indicate that fibers surfaces were coated with CNTs and sizing agent. • ILSS was increased by 67.01% for the composites after the mixture coating process. • Single fibers tensile strength was maintained after the deposited process. - Abstract: The effects of deposition to carbon fibers surfaces with mixture of functionalized multi-walled carbon fibers (MWCNTs) and sizing agent were investigated. Relationships between CNTs and sizing agent were studied with Fourier transform infrared spectrometer (FTIR), X-ray photoelectron spectroscopy (XPS) and Ubbelohde viscometer. The results revealed that CNTs could react with sizing agent at 120 °C, and optimal reaction occurs when mass ratio was about 1:20. Then, carbon fibers were immersed in mixed aqueous suspension of CNTs and sizing agent with the above ratio dispersed by ultrasonication. According to scanning electron microscope (SEM) observations, fibers surfaces were coated with CNTs and sizing agent. The static contact angle tests indicated wetting performance between fibers and epoxy resin were improved after deposited procedures. Interlaminar shear strength was increased by 67.01% for fibers/epoxy resin composites after mixture deposited process. Moreover, the tensile strength of single fibers after depositing showed a slightly increase compared with that of fibers without depositing layer.

Enhanced electrochemical activity using vertically aligned carbon nanotube electrodes grown on carbon fiber

Directory of Open Access Journals (Sweden)

Evandro Augusto de Morais

2011-09-01

Full Text Available Vertically aligned carbon nanotubes were successfully grown on flexible carbon fibers by plasma enhanced chemical vapor deposition. The diameter of the CNT is controllable by adjusting the thickness of the catalyst Ni layer deposited on the fiber. Vertically aligned nanotubes were grown in a Plasma Enhanced Chemical Deposition system (PECVD at a temperature of 630 ºC, d.c. bias of -600 V and 160 and 68 sccm flow of ammonia and acetylene, respectively. Using cyclic voltammetry measurements, an increase of the surface area of our electrodes, up to 50 times higher, was observed in our samples with CNT. The combination of VACNTs with flexible carbon fibers can have a significant impact on applications ranging from sensors to electrodes for fuel cells.

Porous core-shell carbon fibers derived from lignin and cellulose nanofibrils

KAUST Repository

Xu, Xuezhu

2013-10-01

This letter reports a method to produce lignin and cellulose nanofibrils (CNFs) based porous core-shell carbon fibers via co-electrospinning followed by controlled carbonization. Lignin formed the shell of the fiber while CNF network formed the porous core. Polyacrylonitrile (PAN) was added to the lignin solution to increase its electrospinability. CNFs were surface acetylated and dispersed in silicon oil to obtain a homogenous dispersion for electrospinning the porous core. Hollow lignin fibers were also electrospun using glycerin as the core material. FT-IR measurements confirmed the CNF acetylation. SEM micrographs showed the core-shell and hollow fiber nanostructures before and after carbonization. The novel carbon fibers synthesized in this study exhibited increased surface area and porosity that are promising for many advanced applications. © 2013 Elsevier B.V.

Porous core-shell carbon fibers derived from lignin and cellulose nanofibrils

KAUST Repository

Xu, Xuezhu; Zhou, Jian; Jiang, Long; Lubineau, Gilles; Chen, Ye; Wu, Xiangfa; Piere, Robert

2013-01-01

This letter reports a method to produce lignin and cellulose nanofibrils (CNFs) based porous core-shell carbon fibers via co-electrospinning followed by controlled carbonization. Lignin formed the shell of the fiber while CNF network formed the porous core. Polyacrylonitrile (PAN) was added to the lignin solution to increase its electrospinability. CNFs were surface acetylated and dispersed in silicon oil to obtain a homogenous dispersion for electrospinning the porous core. Hollow lignin fibers were also electrospun using glycerin as the core material. FT-IR measurements confirmed the CNF acetylation. SEM micrographs showed the core-shell and hollow fiber nanostructures before and after carbonization. The novel carbon fibers synthesized in this study exhibited increased surface area and porosity that are promising for many advanced applications. © 2013 Elsevier B.V.

Effect of Fibers on Mixture Design of Stone Matrix Asphalt

Directory of Open Access Journals (Sweden)

Yanping Sheng

2017-03-01

Full Text Available Lignin fibers typically influence the mixture performance of stone matrix asphalt (SMA, such as strength, stability, durability, noise level, rutting resistance, fatigue life, and water sensitivity. However, limited studies were conducted to analyze the influence of fibers on the percent voids in mineral aggregate in bituminous mixture (VMA during the mixture design. This study analyzed the effect of different fibers and fiber contents on the VMA in SMA mixture design. A surface-dry condition method test and Marshall Stability test were applied on the SMA mixture with four different fibers (i.e., flocculent lignin fiber, mineral fiber, polyester fiber, blended fiber. The test results indicated that the bulk specific gravity of SMA mixtures and asphalt saturation decreased with the increasing fiber content, whilst the percent air voids in bituminous mixtures (VV, Marshall Stability and VMA increased. Mineral fiber had the most obvious impact on the bulk specific gravity of bituminous mixtures, while flocculent lignin fiber had a minimal impact. The mixture with mineral fiber and polyester fiber had significant effects on the volumetric properties, and, consequently, exhibited better VMA over the conventional SMA mixture with lignin fiber. Modified fiber content range was also provided, which will widen the utilization of mineral fiber and polyester fiber in the applications of SMA mixtures. The mixture evaluation suggested no statistically significant difference between lignin fiber and polyester fiber on the stability. The mineral fiber required a much larger fiber content to improve the mixture performance than other fibers. Overall, the results can be a reference to guide SMA mixture design.

Carbon Fiber Reinforced Polymer with Shredded Fibers: Quasi-Isotropic Material Properties and Antenna Performance

Directory of Open Access Journals (Sweden)

Gerald Artner

2017-01-01

Full Text Available A carbon fiber reinforced polymer (CFRP laminate, with the top layer consisting of shredded fibers, is proposed and manufactured. The shredded fibers are aligned randomly on the surface to achieve a more isotropic conductivity, as is desired in antenna applications. Moreover, fiber shreds can be recycled from carbon fiber composites. Conductivity, permittivity, and permeability are obtained with the Nicolson-Ross-Weir method from material samples measured inside rectangular waveguides in the frequency range of 4 to 6 GHz. The decrease in material anisotropy results in negligible influence on antennas. This is shown by measuring the proposed CFRP as ground plane material for both a narrowband wire monopole antenna for 5.9 GHz and an ultrawideband conical monopole antenna for 1–10 GHz. For comparison, all measurements are repeated with a twill-weave CFRP.

Matrix density effects on the mechanical properties of SiC fiber-reinforced silicon nitride matrix properties

Science.gov (United States)

Bhatt, Ramakrishna T.; Kiser, Lames D.

1990-01-01

The room temperature mechanical properties were measured for SiC fiber reinforced reaction-bonded silicon nitride composites (SiC/RBSN) of different densities. The composites consisted of approx. 30 vol percent uniaxially aligned 142 micron diameter SiC fibers (Textron SCS-6) in a reaction-bonded Si3N4 matrix. The composite density was varied by changing the consolidation pressure during RBSN processing and by hot isostatically pressing the SiC/RBSN composites. Results indicate that as the consolidation pressure was increased from 27 to 138 MPa, the average pore size of the nitrided composites decreased from 0.04 to 0.02 microns and the composite density increased from 2.07 to 2.45 gm/cc. Nonetheless, these improvements resulted in only small increases in the first matrix cracking stress, primary elastic modulus, and ultimate tensile strength values of the composites. In contrast, HIP consolidation of SiC/RBSN resulted in a fully dense material whose first matrix cracking stress and elastic modulus were approx. 15 and 50 percent higher, respectively, and ultimate tensile strength values were approx. 40 percent lower than those for unHIPed SiC/RBSN composites. The modulus behavior for all specimens can be explained by simple rule-of-mixture theory. Also, the loss in ultimate strength for the HIPed composites appears to be related to a degradation in fiber strength at the HIP temperature. However, the density effect on matrix fracture strength was much less than would be expected based on typical monolithic Si3N4 behavior, suggesting that composite theory is indeed operating. Possible practical implications of these observations are discussed.

Fatigue damage characterization in plain-wave carbon-carbon fabric reinforced plastic composites

International Nuclear Information System (INIS)

Khan, Z.; Al-sulaiman, F.S.; Farooqi, J.K.

1997-01-01

In this paper fatigue damage mechanisms in 8 ply Carbon-Carbon Fabric reinforced Plastic Laminates obtained from polyester resin-prepreg plain weave carbon-carbon fabric layers have been investigated. Enhanced dye penetrant, X-ray radiography, optical microscopy, edge replication, and scanning electron fractography have been employed to examine the fatigue damage in three classes of laminates having the unidirectional (O)/sub delta/, the angle-plied (0,0,45,-45)/sub s/ fiber orientations. It is shown the laminates that have off axis plies, i.e.,0,0,45,-45), and (45,-45,0,0) /sub s/, the fatigue damage is initiated through matrix cracking. This matrix cracking induces fiber fracture in adjacent plies near the matrix crack tip. This event is followed by the man damage event of delamination of the stacked plies. It is shown that the delamination was the major damage mode, which caused the eventual fatigue failure in the angle-plied composites. The unidirectional composite (O)/sub delta/ laminates failed predominantly by lateral fracture instead of delamination. Fiber fracture was observed in the prime damage mode in unidirectional (O)/sub delta/ composite laminates. (author)