Robot development for nuclear material processing

International Nuclear Information System (INIS)

Pedrotti, L.R.; Armantrout, G.A.; Allen, D.C.; Sievers, R.H. Sr.

1991-07-01

The Department of Energy is seeking to modernize its special nuclear material (SNM) production facilities and concurrently reduce radiation exposures and process and incidental radioactive waste generated. As part of this program, Lawrence Livermore National Laboratory (LLNL) lead team is developing and adapting generic and specific applications of commercial robotic technologies to SNM pyrochemical processing and other operations. A working gantry robot within a sealed processing glove box and a telerobot control test bed are manifestations of this effort. This paper describes the development challenges and progress in adapting processing, robotic, and nuclear safety technologies to the application. 3 figs

Integrated modelling in materials and process technology

DEFF Research Database (Denmark)

Hattel, Jesper Henri

2008-01-01

Integrated modelling of entire process sequences and the subsequent in-service conditions, and multiphysics modelling of the single process steps are areas that increasingly support optimisation of manufactured parts. In the present paper, three different examples of modelling manufacturing...... processes from the viewpoint of combined materials and process modelling are presented: solidification of thin walled ductile cast iron, integrated modelling of spray forming and multiphysics modelling of friction stir welding. The fourth example describes integrated modelling applied to a failure analysis...

Cleaning Process Development for Metallic Additively Manufactured Parts

Science.gov (United States)

Tramel, Terri L.; Welker, Roger; Lowery, Niki; Mitchell, Mark

2014-01-01

Additive Manufacturing of metallic components for aerospace applications offers many advantages over traditional manufacturing techniques. As a new technology, many aspects of its widespread utilization remain open to investigation. Among these are the cleaning processes that can be used for post finishing of parts and measurements to verify effectiveness of the cleaning processes. Many cleaning and drying processes and measurement methods that have been used for parts manufactured using conventional techniques are candidates that may be considered for cleaning and verification of additively manufactured parts. Among these are vapor degreasing, ultrasonic immersion and spray cleaning, followed by hot air drying, vacuum baking and solvent displacement drying. Differences in porosity, density, and surface finish of additively manufactured versus conventionally manufactured parts may introduce new considerations in the selection of cleaning and drying processes or the method used to verify their effectiveness. This presentation will review the relative strengths and weaknesses of different candidate cleaning and drying processes as they may apply to additively manufactured metal parts for aerospace applications. An ultrasonic cleaning technique for exploring the cleanability of parts will be presented along with an example using additively manufactured Inconel 718 test specimens to illustrate its use. The data analysis shows that this ultrasonic cleaning approach results in a well-behaved ultrasonic cleaning/extraction behavior. That is, it does not show signs of accelerated cavitation erosion of the base material, which was later confirmed by neutron imaging. In addition, the analysis indicated that complete cleaning would be achieved by ultrasonic immersion cleaning at approximately 5 minutes, which was verified by subsequent cleaning of additional parts.

A microencapsulation process of liquid mercury by sulfur polymer stabilization/solidification technology. Part II: Durability of materials

Directory of Open Access Journals (Sweden)

López-Delgado, A.

2012-02-01

Full Text Available Under the European LIFE Program a microencapsulation process was developed for liquid mercury using Sulfur Polymer Stabilization/Solidification (SPSS technology, obtaining a stable concrete-like sulfur matrix that allows the immobilization of mercury for long-term storage. The process description and characterization of the materials obtained were detailed in Part I. The present document, Part II, reports the results of different tests carried out to determine the durability of Hg-S concrete samples with very high mercury content (up to 30 % w/w. Different UNE and RILEM standard test methods were applied, such as capillary water absorption, low pressure water permeability, alkali/acid resistance, salt mist aging, freeze-thaw resistance and fire performance. The samples exhibited no capillarity and their resistance in both alkaline and acid media was very high. They also showed good resistance to very aggressive environments such as spray salt mist, freeze-thaw and dry-wet. The fire hazard of samples at low heat output was negligible.

Dentro del Programa Europeo LIFE, se ha desarrollado un proceso de microencapsulación de mercurio liquido, utilizando la tecnología de estabilización/solidificación con azufre polimérico (SPSS. Como resultado se ha obtenido un material estable tipo concreto que permite la inmovilización de mercurio y su almacenamiento a largo plazo. La descripción del proceso y la caracterización de los materiales obtenidos, denominados concretos Hg-S, se detallan en la Parte I. El presente trabajo, Parte II, incluye los resultados de los diferentes ensayos realizados para determinar la durabilidad de las muestras de concreto Hg-S con un contenido de mercurio de hasta el 30 %. Se han utilizado diferentes métodos de ensayo estándar, UNE y RILEM, para determinar propiedades como la absorción de agua por capilaridad, la permeabilidad de agua a baja presión, la resistencia a álcali y ácido, el comportamiento en

Structural integrity of additive materials: Microstructure, fatigue behavior, and surface processing

Science.gov (United States)

Book, Todd A.

Although Additive Manufacturing (AM) offers numerous performance advantages over existing methods, AM structures are not being utilized for critical aerospace and mechanical applications due to uncertainties in their structural integrity as a result of the microstructural variations and defects arising from the AM process itself. Two of these uncertainties are the observed scatter in tensile strength and fatigue lives of direct metal laser sintering (DMLS) parts. With strain localization a precursor for material failure, this research seeks to explore the impact of microstructural variations in DMLS produced materials on strain localization. The first part of this research explores the role of the microstructure in strain localization of DMLS produced IN718 and Ti6Al4V specimens (as-built and post-processed) through the characterization of the linkage between microstructural variations, and the accumulation of plastic strain during monotonic and low cycle fatigue loading. The second part of this research explores the feasibility for the application of select surface processing techniques in-situ during the DMLS build process to alter the microstructure in AlSi10Mg to reduce strain localization and improve material cohesion. This study is based on utilizing experimental observations through the employment of advanced material characterization techniques such as digital image correlation to illustrate the impacts of DMLS microstructural variation.

Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

Energy Technology Data Exchange (ETDEWEB)

Liu, Z.H., E-mail: AZHLIU@ntu.edu.sg; Zhang, D.Q., E-mail: ZHANGDQ@ntu.edu.sg; Sing, S.L., E-mail: SING0011@e.ntu.edu.sg; Chua, C.K., E-mail: MCKCHUA@ntu.edu.sg; Loh, L.E., E-mail: LELOH1@e.ntu.edu.sg

2014-08-15

Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV{sub 0.1}) to the copper region (72 ± 3 HV{sub 0.1}). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM.

Influence of the recycled material percentage on the rheological behaviour of HDPE for injection moulding process.

Science.gov (United States)

Javierre, C; Clavería, I; Ponz, L; Aísa, J; Fernández, A

2007-01-01

The amount of polymer material wasted during thermoplastic injection moulding is very high. It comes from both the feed system of the part, and parts necessary to set up the mould, as well as the scrap generated along the process due to quality problems. The residues are managed through polymer recycling that allows reuse of the materials in the manufacturing injection process. Recycling mills convert the parts into small pieces that are used as feed material for injection, by mixing the recycled feedstock in different percentages with raw material. This mixture of both raw and recycled material modifies material properties according to the percentage of recycled material introduced. Some of the properties affected by this modification are those related to rheologic behaviour, which strongly conditions the future injection moulding process. This paper analyzes the rheologic behaviour of material with different percentages of recycled material by means of a capillary rheometer, and evaluates the influence of the corresponding viscosity curves obtained on the injection moulding process, where small variations of parameters related to rheological behaviour, such as pressure or clamping force, can be critical to the viability and cost of the parts manufactured by injection moulding.

Process combinations for the manufacturing of metal-plastic hybrid parts

International Nuclear Information System (INIS)

Drossel, W-G; Lies, C; Albert, A; Haase, R; Müller, R; Scholz, P

2016-01-01

The usage of innovative lightweight materials and processing technologies gains importance in manifold industrial scopes. Especially for moving parts and mobility products the weight is decisively. The aerospace and automotive industries use light and high-strength materials to reduce weight and energy consumption and thereby improve the performance of their products. Composites with reinforced plastics are of particular importance. They offer a low density in combination with high specific stiffness and strength. A pure material substitution through reinforced plastics is still not economical. The approach of using hybrid metal-plastic structures with the principle of “using the right material at the right place” is a promising solution for the economical realization of lightweight structures with a high achievement potential. The article shows four innovative manufacturing possibilities for the realization of metal-plastic-hybrid parts. (paper)

Materials, process, product analysis of coal process technology. Phase I final report

Energy Technology Data Exchange (ETDEWEB)

Saxton, J. C.; Roig, R. W.; Loridan, A.; Leggett, N. E.; Capell, R. G.; Humpstone, C. C.; Mudry, R. N.; Ayres, E.

1976-02-01

The purpose of materials-process-product analysis is a systematic evaluation of alternative manufacturing processes--in this case processes for converting coal into energy and material products that can supplement or replace petroleum-based products. The methodological steps in the analysis include: Definition of functional operations that enter into coal conversion processes, and modeling of alternative, competing methods to accomplish these functions; compilation of all feasible conversion processes that can be assembled from combinations of competing methods for the functional operations; systematic, iterative evaluation of all feasible conversion processes under a variety of economic situations, environmental constraints, and projected technological advances; and aggregative assessments (economic and environmental) of various industrial development scenarios. An integral part of the present project is additional development of the existing computer model to include: A data base for coal-related materials and coal conversion processes; and an algorithmic structure that facilitates the iterative, systematic evaluations in response to exogenously specified variables, such as tax policy, environmental limitations, and changes in process technology and costs. As an analytical tool, the analysis is intended to satisfy the needs of an analyst working at the process selection level, for example, with respect to the allocation of RDandD funds to competing technologies.

Process development for green part printing using binder jetting additive manufacturing

Science.gov (United States)

Miyanaji, Hadi; Orth, Morgan; Akbar, Junaid Muhammad; Yang, Li

2018-05-01

Originally developed decades ago, the binder jetting additive manufacturing (BJ-AM) process possesses various advantages compared to other additive manufacturing (AM) technologies such as broad material compatibility and technological expandability. However, the adoption of BJ-AM has been limited by the lack of knowledge with the fundamental understanding of the process principles and characteristics, as well as the relatively few systematic design guideline that are available. In this work, the process design considerations for BJ-AM in green part fabrication were discussed in detail in order to provide a comprehensive perspective of the design for additive manufacturing for the process. Various process factors, including binder saturation, in-process drying, powder spreading, powder feedstock characteristics, binder characteristics and post-process curing, could significantly affect the printing quality of the green parts such as geometrical accuracy and part integrity. For powder feedstock with low flowability, even though process parameters could be optimized to partially offset the printing feasibility issue, the qualities of the green parts will be intrinsically limited due to the existence of large internal voids that are inaccessible to the binder. In addition, during the process development, the balanced combination between the saturation level and in-process drying is of critical importance in the quality control of the green parts.

Patents - Superconductor materials, processes and devices

International Nuclear Information System (INIS)

Test, A.

1987-01-01

A patent is a grant by a country to an inventor or his assignee of the right to exclude others for a limited period of time from making, using or selling the patented invention within its territory. It is reported that basic patents have been filed by IBM and the University of Houston to protect a broad range of warm superconducting materials or compounds. It is believed that other researchers are seeking patents to protect related or improved materials, processes and apparatus. Because of the importance of this field and to speed up the patent process, the United States Patent Office is giving, upon request, special expedited status to these patent applications. A survey of Japanese companies shows that more than 1500 patents have been applied for in Japan relating to superconducting materials, compositions, apparatus using superconductors and improvements. It appears that the goal of the Japanese companies is to obtain a patent position in Japan so that they can trade with companies wishing to do business in Japan for rights in other parts of the world

Process combinations for the manufacturing of metal-plastic hybrid parts

OpenAIRE

Drossel, Welf-Guntram; Lies, Carsten; Albert, André; Haase, Rico; Müller, Roland; Scholz, Peter

2016-01-01

The usage of innovative lightweight materials and processing technologies gains importance in manifold industrial scopes. Especially for moving parts and mobility products the weight is decisively. The aerospace and automotive industries use light and high-strength materials to reduce weight and energy consumption and thereby improve the performance of their products. Composites with reinforced plastics are of particular importance. They offer a low density in combination with high specific s...

Processing agricultural and industrial waste materials to fodder

Energy Technology Data Exchange (ETDEWEB)

Varga, J; Baintner, F; Schmidt, J

1977-11-28

Unstable agricultural and industrial waste materials containing proteins and less than or equal to 80% H/sub 2/O, e.g. feathers, entrails, blood, malt, malt husks, whey, skim milk, cheese wastes, starch, malt residues, marc, broken and bloody eggs, lucerne liquor, etc. were homogenized with fodder containing carbohydrates or inert materials, as well as additives, e.g., AcOH, ascorbic acid, cysteine, NaNO/sub 2/, etc. to give a products containing less than or equal to 60% H/sub 2/O, pH 4.6 to 4.8, storable for shorter periods and useful for further processing. Thus, a homogenized mixture of 60 parts lard cake and 40 parts corn grits was homogenized with a 2:1 mixture of EtCO/sub 2/H and HCO/sub 2/H 1.5, NaNO/sub 2/ 0.05, and vitamin C 0.2% by weight to give a product with 32% protein content, useful for further processing.

Mass, energy and material balances of SRF production process. Part 2: SRF produced from construction and demolition waste.

Science.gov (United States)

Nasrullah, Muhammad; Vainikka, Pasi; Hannula, Janne; Hurme, Markku; Kärki, Janne

2014-11-01

In this work, the fraction of construction and demolition waste (C&D waste) complicated and economically not feasible to sort out for recycling purposes is used to produce solid recovered fuel (SRF) through mechanical treatment (MT). The paper presents the mass, energy and material balances of this SRF production process. All the process streams (input and output) produced in MT waste sorting plant to produce SRF from C&D waste are sampled and treated according to CEN standard methods for SRF. Proximate and ultimate analysis of these streams is performed and their composition is determined. Based on this analysis and composition of process streams their mass, energy and material balances are established for SRF production process. By mass balance means the overall mass flow of input waste material stream in the various output streams and material balances mean the mass flow of components of input waste material stream (such as paper and cardboard, wood, plastic (soft), plastic (hard), textile and rubber) in the various output streams of SRF production process. The results from mass balance of SRF production process showed that of the total input C&D waste material to MT waste sorting plant, 44% was recovered in the form of SRF, 5% as ferrous metal, 1% as non-ferrous metal, and 28% was sorted out as fine fraction, 18% as reject material and 4% as heavy fraction. The energy balance of this SRF production process showed that of the total input energy content of C&D waste material to MT waste sorting plant, 74% was recovered in the form of SRF, 16% belonged to the reject material and rest 10% belonged to the streams of fine fraction and heavy fraction. From the material balances of this process, mass fractions of plastic (soft), paper and cardboard, wood and plastic (hard) recovered in the SRF stream were 84%, 82%, 72% and 68% respectively of their input masses to MT plant. A high mass fraction of plastic (PVC) and rubber material was found in the reject material

Use of process monitoring data to enhance material accounting

International Nuclear Information System (INIS)

Brouns, R.J.; Smith, B.W.

1980-01-01

A study was conducted for the Nuclear Regulatory Commission as part of a continuing program to estimate the effectiveness of using process monitoring data to enhance special nuclear material accounting in nuclear facilities. Two licensed fuel fabrication facilities with internal scrap recovery processes were examined. The loss detection sensitivity, timeliness, and localization capabilities of the process monitoring technique were evaluated for single and multiple (trickle) losses. 4 refs

14 CFR 21.502 - Approval of materials, parts, and appliances.

Science.gov (United States)

2010-01-01

... appliances. 21.502 Section 21.502 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF..., Materials, Parts, and Appliances: Import § 21.502 Approval of materials, parts, and appliances. (a) A material, part, or appliance, manufactured in a foreign country with which the United States has an...

Radiation processes for the development, production and examination of materials

International Nuclear Information System (INIS)

Wiesner, L.

1984-01-01

The process of doping semi-conductors by irradiating them with beams of ions, called ion implantation, has long been part of the industrial mass production of electronic solid components as the basis of the micro-electronics revolution. The use of electron and X-ray beams has made the manufacture of small silicon chips possible, so as to increase the memory and microprocessor capacity of a wafer. Using electron and γ rays, many compound materials based on polymers, have been manufactured, where only a small part of the nearly infinite number of combinations has been touched so far. The applications of radiation hardening extend from the treatment of coatings and paints for surface protection to glues and printed colours. The multiplicity of nuclear examination processes for solids and their surfaces has produced knowledge on the structure of materials, which accelerates the purposeful development of improved and new materials and makes it easier, sometimes even making it possible. Radiation methods are an important aid for quality control and assurance for material production. (orig./HP) [de

Mass, energy and material balances of SRF production process. Part 1: SRF produced from commercial and industrial waste.

Science.gov (United States)

Nasrullah, Muhammad; Vainikka, Pasi; Hannula, Janne; Hurme, Markku; Kärki, Janne

2014-08-01

This paper presents the mass, energy and material balances of a solid recovered fuel (SRF) production process. The SRF is produced from commercial and industrial waste (C&IW) through mechanical treatment (MT). In this work various streams of material produced in SRF production process are analyzed for their proximate and ultimate analysis. Based on this analysis and composition of process streams their mass, energy and material balances are established for SRF production process. Here mass balance describes the overall mass flow of input waste material in the various output streams, whereas material balance describes the mass flow of components of input waste stream (such as paper and cardboard, wood, plastic (soft), plastic (hard), textile and rubber) in the various output streams of SRF production process. A commercial scale experimental campaign was conducted on an MT waste sorting plant to produce SRF from C&IW. All the process streams (input and output) produced in this MT plant were sampled and treated according to the CEN standard methods for SRF: EN 15442 and EN 15443. The results from the mass balance of SRF production process showed that of the total input C&IW material to MT waste sorting plant, 62% was recovered in the form of SRF, 4% as ferrous metal, 1% as non-ferrous metal and 21% was sorted out as reject material, 11.6% as fine fraction, and 0.4% as heavy fraction. The energy flow balance in various process streams of this SRF production process showed that of the total input energy content of C&IW to MT plant, 75% energy was recovered in the form of SRF, 20% belonged to the reject material stream and rest 5% belonged with the streams of fine fraction and heavy fraction. In the material balances, mass fractions of plastic (soft), plastic (hard), paper and cardboard and wood recovered in the SRF stream were 88%, 70%, 72% and 60% respectively of their input masses to MT plant. A high mass fraction of plastic (PVC), rubber material and non

Review of Manganese Processing for Production of TRIP/TWIP Steels, Part 1: Current Practice and Processing Fundamentals

Science.gov (United States)

Elliott, R.; Coley, K.; Mostaghel, S.; Barati, M.

2018-02-01

The increasing demand for high-performance steel alloys has led to development of transformation-induced plasticity (TRIP) and twinning-induced plasticity (TWIP) alloys over the past three decades. These alloys offer exceptional combinations of high tensile strength and ductility. Thus, the mechanical behavior of these alloys has been a subject of significant work in recent years. However, the challenge of economically providing Mn in the quantity and purity required by these alloys has received considerably less attention. To enable commercial implementation of ultrahigh-Mn alloys, it is desirable to lower the high material costs associated with their production. Therefore, the present work reviews Mn processing routes in the context of the chemical requirements of these alloys. The aim of this review is to assess the current state of the art regarding reduction of manganese ores and provide a comprehensive reference for researchers working to mitigate material processing costs associated with Mn production. The review is presented in two parts: Part 1 introduces TRIP and TWIP alloys, current industrial practice, and pertinent thermodynamic fundamentals; Part 2 addresses available literature regarding reduction of Mn ores and oxides, and seeks to identify opportunities for future process development.

Acquisition of material properties in production for sheet metal forming processes

International Nuclear Information System (INIS)

Heingärtner, Jörg; Hora, Pavel; Neumann, Anja; Hortig, Dirk; Rencki, Yasar

2013-01-01

In past work a measurement system for the in-line acquisition of material properties was developed at IVP. This system is based on the non-destructive eddy-current principle. Using this system, a 100% control of material properties of the processed material is possible. The system can be used for ferromagnetic materials like standard steels as well as paramagnetic materials like Aluminum and stainless steel. Used as an in-line measurement system, it can be configured as a stand-alone system to control material properties and sort out inapplicable material or as part of a control system of the forming process. In both cases, the acquired data can be used as input data for numerical simulations, e.g. stochastic simulations based on real world data

Fiscal 2000 achievement report on the important regional technology research and development. Research and development of eco-tailored tribo-material creation process technology (Higher order composite structure material creation process); 2000 nendo juyo chiiki gijutsu kenkyu kaihatsu seika hokokusho. Eco tailored tribo material sosei process gijutsu (koji fukugo kozo material sosei process gijutsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Efforts are made to develop novel tribo-material creation processes through the application of an inclined constitution/structure control, a nonstoichiometric constitution control, or the like, to the manufacture of materials having excellent tribological characteristics for the purpose of improving on the performance of tribology related parts. In fiscal 2000, activities are conducted in the four fields of (1) the experimental manufacture of tribo-materials by powder sintering and the review of the process, (2) the experimental manufacture of tribo-materials by melting and the review of the process, (3) the experimental manufacture of brake disk materials and the review of the process, and (4) the experimental manufacture of bearing materials and the review of the process. In field (1), the preparation of an Fe{sub 3}Al/FeAl intermetallic compound powder by mechanical alloying and gas atomization and the conditions of pressure sintering by HIP (hot isostatic press) or the like are established. Concerning the melting method, basic techniques are established and an experimentally built rotor is evaluated for braking characteristics. In field (3), efforts are made to develop Cu/Sb free brake linings that will match TiAl-made rotors and then an MgO/C system is discovered, which is found to be on the same level as the conventional materials. (NEDO)

Analysis of Critical Parts and Materials

Science.gov (United States)

1980-12-01

1 1 1% 1% 1% 1% Large Orders Manual Ordering of Some Critical Parts Order Spares with Original Order Incentives Belter Capital Investment...demand 23 Large orders 24 Long lead procurement funding (including raw materials, facility funding) 25 Manpower analysis and training 26 Manual ... ordering of some critical parts 27 More active role in schedule negotiation 28 Multiple source procurements 29 Multi-year program funding 30 Order

High Metal Removal Rate Process for Machining Difficult Materials

Energy Technology Data Exchange (ETDEWEB)

Bates, Robert; McConnell, Elizabeth

2016-06-29

Machining methods across many industries generally require multiple operations to machine and process advanced materials, features with micron precision, and complex shapes. The resulting multiple machining platforms can significantly affect manufacturing cycle time and the precision of the final parts, with a resultant increase in cost and energy consumption. Ultrafast lasers represent a transformative and disruptive technology that removes material with micron precision and in a single step manufacturing process. Such precision results from athermal ablation without modification or damage to the remaining material which is the key differentiator between ultrafast laser technologies and traditional laser technologies or mechanical processes. Athermal ablation without modification or damage to the material eliminates post-processing or multiple manufacturing steps. Combined with the appropriate technology to control the motion of the work piece, ultrafast lasers are excellent candidates to provide breakthrough machining capability for difficult-to-machine materials. At the project onset in early 2012, the project team recognized that substantial effort was necessary to improve the application of ultrafast laser and precise motion control technologies (for micromachining difficult-to-machine materials) to further the aggregate throughput and yield improvements over conventional machining methods. The project described in this report advanced these leading-edge technologies thru the development and verification of two platforms: a hybrid enhanced laser chassis and a multi-application testbed.

Process for affixing radioactive contamination on contaminated materials or wastes. Its application

International Nuclear Information System (INIS)

Aubouin, Guy; Aude, Georges; Tassigny, Christian de.

1982-01-01

The invention concerns a process for affixing radioactive contamination on materials or waste matter in order to ensure that the materials are transferred in complete safety or to package them when their activity is low. Under this process at least one coat of a resin polymerizable at ambient temperature, for example an epoxy resin, a polyester resin, a vinyl resin or a mixture of thermohardening resin and thermoplastic resin, is sprayed on to the contaminated material part by means of an electrostatic gun [fr

Materials processing using supercritical fluids

Directory of Open Access Journals (Sweden)

Orlović Aleksandar M.

2005-01-01

Full Text Available One of the most interesting areas of supercritical fluids applications is the processing of novel materials. These new materials are designed to meet specific requirements and to make possible new applications in Pharmaceuticals design, heterogeneous catalysis, micro- and nano-particles with unique structures, special insulating materials, super capacitors and other special technical materials. Two distinct possibilities to apply supercritical fluids in processing of materials: synthesis of materials in supercritical fluid environment and/or further processing of already obtained materials with the help of supercritical fluids. By adjusting synthesis parameters the properties of supercritical fluids can be significantly altered which further results in the materials with different structures. Unique materials can be also obtained by conducting synthesis in quite specific environments like reversed micelles. This paper is mainly devoted to processing of previously synthesized materials which are further processed using supercritical fluids. Several new methods have been developed to produce micro- and nano-particles with the use of supercritical fluids. The following methods: rapid expansion of supercritical solutions (RESS supercritical anti-solvent (SAS, materials synthesis under supercritical conditions and encapsulation and coating using supercritical fluids were recently developed.

Active materials for automotive adaptive forward lighting Part 1: system requirements vs. material properties

Science.gov (United States)

Keefe, Andrew C.; Browne, Alan L.; Johnson, Nancy L.

2011-04-01

Adaptive Frontlighting Systems (AFS in GM usage) improve visibility by automatically optimizing the beam pattern to accommodate road, driving and environmental conditions. By moving, modifying, and/or adding light during nighttime, inclement weather, or in sharp turns, the driver is presented with dynamic illumination not possible with static lighting systems The objective of this GM-HRL collaborative research project was to assess the potential of active materials to decrease the cost, mass, and packaging volume of current electric stepper-motor AFS designs. Solid-state active material actuators, if proved suitable for this application, could be less expensive than electric motors and have lower part count, reduced size and weight, and lower acoustic and EMF noise1. This paper documents Part 1 of the collaborative study, assessing technically mature, commercially available active materials for use as actuators. Candidate materials should reduce cost and improve AFS capabilities, such as increased angular velocity on swivel. Additional benefits to AFS resulting from active materials actuators were to be identified as well such as lower part count. In addition, several notional approaches to AFS were documented to illustrate the potential function, which is developed more fully in Part 2. Part 1 was successful in verifying the feasibility of using two active materials for AFS: shape memory alloys, and piezoelectrics. In particular, this demonstration showed that all application requirements including those on actuation speed, force, and cyclic stability to effect manipulation of the filament assembly and/or the reflector could be met by piezoelectrics (as ultrasonic motors) and SMA wire actuators.

A Study on Changes in Thickness of STS304 Material in the Progressive Drawing Process

Directory of Open Access Journals (Sweden)

Lee C.K.

2017-06-01

Full Text Available In the drawing process, the roundness of corners in the punch and the die are very important factors in determining the thicknesses of the product. The results clearly revealed that the thickness of a flange was increased and the thickness of body parts reduced when the roundness of the die entrance was small. The material thickness of the top part was decreased when the corner roundness of the punch was large. The smooth inflow of materials was found to have a significant effect on the thickness during the post-process. The compressive strength of STS 304 material exhibited a higher value compared with other processing methods. Moreover, we clearly observed the corner roundness of the punch and the die to be a very important factor for STS 304 materials.

Design and development of a layer-based additive manufacturing process for the realization of metal parts of designed mesostructure

Science.gov (United States)

Williams, Christopher Bryant

Low-density cellular materials, metallic bodies with gaseous voids, are a unique class of materials that are characterized by their high strength, low mass, good energy absorption characteristics, and good thermal and acoustic insulation properties. In an effort to take advantage of this entire suite of positive mechanical traits, designers are tailoring the cellular mesostructure for multiple design objectives. Unfortunately, existing cellular material manufacturing technologies limit the design space as they are limited to certain part mesostructure, material type, and macrostructure. The opportunity that exists to improve the design of existing products, and the ability to reap the benefits of cellular materials in new applications is the driving force behind this research. As such, the primary research goal of this work is to design, embody, and analyze a manufacturing process that provides a designer the ability to specify the material type, material composition, void morphology, and mesostructure topology for any conceivable part geometry. The accomplishment of this goal is achieved in three phases of research: (1) Design---Following a systematic design process and a rigorous selection exercise, a layer-based additive manufacturing process is designed that is capable of meeting the unique requirements of fabricating cellular material geometry. Specifically, metal parts of designed mesostructure are fabricated via three-dimensional printing of metal oxide ceramic powder followed by post-processing in a reducing atmosphere. (2) Embodiment ---The primary research hypothesis is verified through the use of the designed manufacturing process chain to successfully realize metal parts of designed mesostructure. (3) Modeling & Evaluation ---The designed manufacturing process is modeled in this final research phase so as to increase understanding of experimental results and to establish a foundation for future analytical modeling research. In addition to an analysis of

Oxygen Transport Membranes: A Material Science and Process Engineering Approach

NARCIS (Netherlands)

Chen, Wei

2014-01-01

This thesis describes several fundamental aspects on the membrane-integrated oxy-fuel combustion process and can be divided in two parts: 1) The development and characterization of membrane materials; 2) The design, simulation and evaluation of a coal-fired power plant, coupled with a membrane

Conceptual design report: Nuclear materials storage facility renovation. Part 1, Design concept. Part 2, Project management

International Nuclear Information System (INIS)

1995-01-01

The Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory (LANL) was a Fiscal Year (FY) 1984 line-item project completed in 1987 that has never been operated because of major design and construction deficiencies. This renovation project, which will correct those deficiencies and allow operation of the facility, is proposed as an FY 97 line item. The mission of the project is to provide centralized intermediate and long-term storage of special nuclear materials (SNM) associated with defined LANL programmatic missions and to establish a centralized SNM shipping and receiving location for Technical Area (TA)-55 at LANL. Based on current projections, existing storage space for SNM at other locations at LANL will be loaded to capacity by approximately 2002. This will adversely affect LANUs ability to meet its mission requirements in the future. The affected missions include LANL's weapons research, development, and testing (WRD ampersand T) program; special materials recovery; stockpile survelliance/evaluation; advanced fuels and heat sources development and production; and safe, secure storage of existing nuclear materials inventories. The problem is further exacerbated by LANL's inability to ship any materials offsite because of the lack of receiver sites for mate rial and regulatory issues. Correction of the current deficiencies and enhancement of the facility will provide centralized storage close to a nuclear materials processing facility. The project will enable long-term, cost-effective storage in a secure environment with reduced radiation exposure to workers, and eliminate potential exposures to the public. This document provides Part I - Design Concept which describes the selected solution, and Part II - Project Management which describes the management system organization, the elements that make up the system, and the control and reporting system

Conceptual design report: Nuclear materials storage facility renovation. Part 1, Design concept. Part 2, Project management

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-07-14

The Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory (LANL) was a Fiscal Year (FY) 1984 line-item project completed in 1987 that has never been operated because of major design and construction deficiencies. This renovation project, which will correct those deficiencies and allow operation of the facility, is proposed as an FY 97 line item. The mission of the project is to provide centralized intermediate and long-term storage of special nuclear materials (SNM) associated with defined LANL programmatic missions and to establish a centralized SNM shipping and receiving location for Technical Area (TA)-55 at LANL. Based on current projections, existing storage space for SNM at other locations at LANL will be loaded to capacity by approximately 2002. This will adversely affect LANUs ability to meet its mission requirements in the future. The affected missions include LANL`s weapons research, development, and testing (WRD&T) program; special materials recovery; stockpile survelliance/evaluation; advanced fuels and heat sources development and production; and safe, secure storage of existing nuclear materials inventories. The problem is further exacerbated by LANL`s inability to ship any materials offsite because of the lack of receiver sites for mate rial and regulatory issues. Correction of the current deficiencies and enhancement of the facility will provide centralized storage close to a nuclear materials processing facility. The project will enable long-term, cost-effective storage in a secure environment with reduced radiation exposure to workers, and eliminate potential exposures to the public. This document provides Part I - Design Concept which describes the selected solution, and Part II - Project Management which describes the management system organization, the elements that make up the system, and the control and reporting system.

Modeling multiphase materials processes

CERN Document Server

Iguchi, Manabu

2010-01-01

""Modeling Multiphase Materials Processes: Gas-Liquid Systems"" describes the methodology and application of physical and mathematical modeling to multi-phase flow phenomena in materials processing. The book focuses on systems involving gas-liquid interaction, the most prevalent in current metallurgical processes. The performance characteristics of these processes are largely dependent on transport phenomena. This volume covers the inherent characteristics that complicate the modeling of transport phenomena in such systems, including complex multiphase structure, intense turbulence, opacity of

Use of simulation to examine operational scenarios in a lathe glovebox for the processing of nuclear materials

International Nuclear Information System (INIS)

McQueen, M.; Ashok, P.; Cox, D.J.; Pittman, P.C.; Turner, C.J.; Hollen, R.M.

2001-01-01

In the process of dispositioning nuclear materials into storage, the use of a robot eliminates the safety risks to humans and increases productivity. The current process of processing typically uses humans to handle the hazardous material using gloves through glove-ports. This process is not only dangerous, but also costly, because humans can only be subjected to limited exposure to nuclear materials due to the actual Occupational Radiation Exposure (ORE) and thus have a fixed amount of dedicated workload per unit time. Use of robotics reduces ORE to humans and increases productivity. The Robotics Research Group at the University of Texas at Austin has created a simulation model of a conceptual application that uses a robot inside the glovebox to handle hazardous materials for lathe machining process operations in cooperation with Los Alamos National Laboratories (LANL). The actions of the robot include preparing the parts for entry into the box, weighing the parts, positioning the parts into the headstock chuck of the lathe, handling the subsequent processed parts, changing and replacing the lathe tools and chuck assemblies are necessary to process the material. The full three-dimensional geometric model of the simulation demonstrates the normal expected operation from beginning to end and verifies the path plans for the robot. The emphasis of this paper is to report additional findings from the simulation model, which is currently being expanded to include failure mode analysis, error recovery, and other what-if scenarios involved in unexpected, or unplanned, operation of the robot and lathe process inside of the glovebox.

Conceptual design report: Nuclear materials storage facility renovation. Part 3, Supplemental information

International Nuclear Information System (INIS)

1995-01-01

The Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory (LANL) was a Fiscal Year (FY) 1984 line-item project completed in 1987 that has never been operated because of major design and construction deficiencies. This renovation project, which will correct those deficiencies and allow operation of the facility, is proposed as an FY 97 line item. The mission of the project is to provide centralized intermediate and long-term storage of special nuclear materials (SNM) associated with defined LANL programmatic missions and to establish a centralized SNM shipping and receiving location for Technical Area (TA)-55 at LANL. Based on current projections, existing storage space for SNM at other locations at LANL will be loaded to capacity by approximately 2002. This will adversely affect LANUs ability to meet its mission requirements in the future. The affected missions include LANL's weapons research, development, and testing (WRD ampersand T) program; special materials recovery; stockpile survelliance/evaluation; advanced fuels and heat sources development and production; and safe, secure storage of existing nuclear materials inventories. The problem is further exacerbated by LANL's inability to ship any materials offsite because of the lack of receiver sites for mate rial and regulatory issues. Correction of the current deficiencies and enhancement of the facility will provide centralized storage close to a nuclear materials processing facility. The project will enable long-term, cost-effective storage in a secure environment with reduced radiation exposure to workers, and eliminate potential exposures to the public. It is organized into seven parts. Part I - Design Concept describes the selected solution. Part III - Supplemental Information contains calculations for the various disciplines as well as other supporting information and analyses

Release process for non-real property containing residual radioactive material

International Nuclear Information System (INIS)

Ranek, N.L.; Chen, S.Y.; Kamboj, S.; Hensley, J.; Burns, D.; Fleming, R.; Warren, S.; Wallo, A.

1997-01-01

It is DOE's objective to operate its facilities and to conduct its activities so that radiation exposures to members of the public are maintained within acceptable limits and exposures to residual radioactive materials are controlled. To accomplish this, DOE has adopted Order DOE 5400.51 'Radiation Protection of the Public and the Environment', and will be promulgating IO CR Part 834 to codify and clarify the requirements of DOE 5400.5. Under both DOE 5400.5 and 10 CR Part 834, radioactively contaminated DOE property is prohibited from release unless specific actions have been completed prior to the release. This paper outlines a ten-step process that, if followed, will assist DOE Operations and contractor personnel in ensuring that the required actions established by Order DOE 5400.5 and 10 CR Part 834 have been appropriately completed prior to the release for reuse or recycle of non-real property (e.g., office furniture, computers, hand tools, machinery, vehicles and scrap metal). Following the process will assist in ensuring that radiological doses to the public from the released materials will meet applicable regulatory standards and be as low as reasonably achievable (ALARA)

In-plant test using process monitoring data for nuclear material accounting

International Nuclear Information System (INIS)

Smith, B.W.; Fager, J.E.

1982-11-01

A test of daily material accounting is being conducted for the NRC as part of a continuing program to estimate the effectiveness of using process monitoring data to enhance strategic special nuclear material accounting in fuel facilities. The test is being conducted at a uranium scrap recovery facility. The purpose is to develop and test procedures for resolving anomalies in material loss indicators. This report describes the results of the first test campaign, in which the emphasis was to characterize the daily material accounting system, test generic resolution procedures, and identify specific conditions that result in anomalies in material loss indicators

Beam processing of advanced materials

International Nuclear Information System (INIS)

Singh, J.; Copley, S.M.

1993-01-01

International Conference on Beam Processing of Advanced Materials was held at the Fall TMS/ASM Materials Week at Chicago, Illinois, November 2--5, 1992. The symposium was devoted to the recent advances in processing of materials by an energy source such as laser, electron, ion beams, etc. The symposium served as a forum on the science of beam-induced materials processing and implications of this science to practical implementation. An increased emphasis on obtaining an understanding of the fundamental mechanisms of beam-induced surface processes was a major trend observed at this years symposium. This has resulted in the increased use of advanced diagnostic techniques and modeling studies to determine the rate controlling steps in these processes. Individual papers have been processed separately for inclusion in the appropriate data bases

Process for preparing coating materials

International Nuclear Information System (INIS)

Ryoke, Hideyasu; Kobayashi, Juichi; Kobayashi, Kei.

1972-01-01

A coating material curable with ionizing radiations or ultraviolet radiation can be prepared by reacting a compound (A) having one OH group and at least one α,β-ethylenic or allyl group with a polyisocyanate. (A) is a diester of a dicarboxylic acid. One of the ester groups may have a terminal α,β-ethylenic or allyl group and the other contains one OH and one α,β-ethylenic or allyl group. (A) is reacted with a polyisocyanate to yield an urethane. The latter may be diluted with a vinyl monomer. When exposed to a radiation, the coating material cures to give a film excellent in adhesion, impact strength and resistances to pollution, water and solvents. Dose of the ionizing radiation (α-, β-, γ-rays, electron beams) is 0.2-20 Mrad. In one example, 116 parts of 2-hydroxyethyl acrylate was reacted with 148 parts of phthalic anhydride and 142 parts of glycidyl methacrylate to give (A). (A) was reacted with 87 parts of tolylenediisocyanate. A metallic panel was coated with the coating material and cured with electron beams (5 Mrad). Pencil hardness was H, and gel fraction measured in acetone was above 97%. The coating was excellent in resistances to solvent and chemicals, impact strength and adhesion. (Kaichi, S.)

Laser material processing

CERN Document Server

Steen, William

2010-01-01

This text moves from the basics of laser physics to detailed treatments of all major materials processing techniques for which lasers are now essential. New chapters cover laser physics, drilling, micro- and nanomanufacturing and biomedical laser processing.

Implementation of decommissioning materials conditional clearance process to the OMEGA calculation code

International Nuclear Information System (INIS)

Zachar, Matej; Necas, Vladimir; Daniska, Vladimir

2011-01-01

The activities performed during nuclear installation decommissioning process inevitably lead to the production of large amount of radioactive material to be managed. Significant part of materials has such low radioactivity level that allows them to be released to the environment without any restriction for further use. On the other hand, for materials with radioactivity slightly above the defined unconditional clearance level, there is a possibility to release them conditionally for a specific purpose in accordance with developed scenario assuring that radiation exposure limits for population not to be exceeded. The procedure of managing such decommissioning materials, mentioned above, could lead to recycling and reuse of more solid materials and to save the radioactive waste repository volume. In the paper an a implementation of the process of conditional release to the OMEGA Code is analyzed in details; the Code is used for calculation of decommissioning parameters. The analytical approach in the material parameters assessment, firstly, assumes a definition of radiological limit conditions, based on the evaluation of possible scenarios for conditionally released materials, and their application to appropriate sorter type in existing material and radioactivity flow system. Other calculation procedures with relevant technological or economical parameters, mathematically describing e.g. final radiation monitoring or transport outside the locality, are applied to the OMEGA Code in the next step. Together with limits, new procedures creating independent material stream allow evaluation of conditional material release process during decommissioning. Model calculations evaluating various scenarios with different input parameters and considering conditional release of materials to the environment are performed to verify the implemented methodology. Output parameters and results of the model assessment are presented, discussed and conduced in the final part of the paper

Hygrothermal Simulation of Foundations: Part 1 - Soil Material Properties

Energy Technology Data Exchange (ETDEWEB)

Kehrer, Manfred [ORNL; Pallin, Simon B [ORNL

2012-10-01

The hygrothermal performance of soils coupled to buildings is a complicated process. A computational approach for heat transfer through the ground has been well defined (EN ISO 13370:2007, 2007), and simplified methods have been developed (Staszczuk, Radon, and Holm 2010). However, these approaches generally ignore the transfer of soil moisture, which is not negligible (Janssen, Carmeliet, and Hens 2004). This study is divided into several parts. The intention of the first part is to gather, comprehend and adapt soil properties from Soil Science. The obtained information must be applicable to related tasks in Building Science and validated with hygrothermal calculation tools. Future parts of this study will focus on the validation aspect of the soil properties to be implemented. Basic changes in the software code may be requested at this time. Different types of basement construction will be created with a hygrothermal calculation tool, WUFI. Simulations from WUFI will be compared with existing or ongoing measurements. The intentions of the first part of this study have been fulfilled. The soil properties of interest in Building Science have been defined for 12 different soil textures. These properties will serve as input parameters when performing hygrothermal calculations of building constructions coupled to soil materials. The reliability of the soil parameters will be further evaluated with measurements in Part 2.

Mechanics in Composite Materials and Process

International Nuclear Information System (INIS)

Lee, Dae Gil

1993-03-01

This book includes introduction of composite materials, stress, in-plane stiffness of laminates strain rate, ply stress, failure criterion and bending, composite materials micromechanics, composite plates and micromechanics of composite materials. It also deals with process of composite materials such as autoclave vacuum bag degassing process, connection of composite materials, filament winding process, resin transfer molding, sheet molding compound and compression molding.

Finite element simulation of HIP-process to produce 3d near net shape parts

International Nuclear Information System (INIS)

Zadeh, M.K.

1996-01-01

One of the major problems when producing powder metallurgy parts through hot isostatic pressing (HIP) is the non homogeneous shrinkage of HIP-capsule during the process. This leads to time and cost consuming machining of the HIP parts. In order to reduce the machining to a minimum, one can try to simulate the HIP-process by means of numerical methods. Hereby, the part distortion can be predicted, and hence a new HIP-capsule can be designed in such a way to prevent the distortion partly or even completely. In the following, a finite element method is used, on one hand, to simulate part shrinkage during HIP process; on the other hand a method is integrated in this simulation to optimize the HIP-capsule geometry. For the determination of material dependent parameters, a mixture of theoretical and experimental methods is used. Results of simulation are verified for a complex 3d HIP part out of TiAl6V4

Method of Poisson's ratio imaging within a material part

Science.gov (United States)

Roth, Don J. (Inventor)

1996-01-01

The present invention is directed to a method of displaying the Poisson's ratio image of a material part. In the present invention longitudinal data is produced using a longitudinal wave transducer and shear wave data is produced using a shear wave transducer. The respective data is then used to calculate the Poisson's ratio for the entire material part. The Poisson's ratio approximations are then used to displayed the image.

Fixed-film processes. Part 2

International Nuclear Information System (INIS)

Canziani, R.

1999-01-01

Recently, full scale fixed-film or mixed suspended have been applied in many wastewater treatments plants. These processes no longer depend on biomass settle ability and can be used to improve the performance of existing plants as required by more stringent discharge permit limits, especially for nutrients suspended solids. Also, processes may work at high rates making is possible to build small footprint installations. Fixed-film processes include trickling filters (and combined suspended and fixed-films processes), rotating biological contactors, biological aerated submerged, filters moving bed reactors, fluidized bed reactors. In the first part, the theoretical based governing fixed-film processes are briefly outlined, with some simple examples of calculations, underlining the main differences with conventional activate sludge processes. In the second part, the most common types of reactors are reviewed [it

An Integrated Computational Materials Engineering Method for Woven Carbon Fiber Composites Preforming Process

Energy Technology Data Exchange (ETDEWEB)

Zhang, Weizhao; Ren, Huaqing; Wang, Zequn; Liu, Wing K.; Chen, Wei; Zeng, Danielle; Su, Xuming; Cao, Jian

2016-10-19

An integrated computational materials engineering method is proposed in this paper for analyzing the design and preforming process of woven carbon fiber composites. The goal is to reduce the cost and time needed for the mass production of structural composites. It integrates the simulation methods from the micro-scale to the macro-scale to capture the behavior of the composite material in the preforming process. In this way, the time consuming and high cost physical experiments and prototypes in the development of the manufacturing process can be circumvented. This method contains three parts: the micro-scale representative volume element (RVE) simulation to characterize the material; the metamodeling algorithm to generate the constitutive equations; and the macro-scale preforming simulation to predict the behavior of the composite material during forming. The results show the potential of this approach as a guidance to the design of composite materials and its manufacturing process.

Conceptual design report: Nuclear materials storage facility renovation. Part 3, Supplemental information

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-07-14

The Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory (LANL) was a Fiscal Year (FY) 1984 line-item project completed in 1987 that has never been operated because of major design and construction deficiencies. This renovation project, which will correct those deficiencies and allow operation of the facility, is proposed as an FY 97 line item. The mission of the project is to provide centralized intermediate and long-term storage of special nuclear materials (SNM) associated with defined LANL programmatic missions and to establish a centralized SNM shipping and receiving location for Technical Area (TA)-55 at LANL. Based on current projections, existing storage space for SNM at other locations at LANL will be loaded to capacity by approximately 2002. This will adversely affect LANUs ability to meet its mission requirements in the future. The affected missions include LANL`s weapons research, development, and testing (WRD&T) program; special materials recovery; stockpile survelliance/evaluation; advanced fuels and heat sources development and production; and safe, secure storage of existing nuclear materials inventories. The problem is further exacerbated by LANL`s inability to ship any materials offsite because of the lack of receiver sites for mate rial and regulatory issues. Correction of the current deficiencies and enhancement of the facility will provide centralized storage close to a nuclear materials processing facility. The project will enable long-term, cost-effective storage in a secure environment with reduced radiation exposure to workers, and eliminate potential exposures to the public. It is organized into seven parts. Part I - Design Concept describes the selected solution. Part III - Supplemental Information contains calculations for the various disciplines as well as other supporting information and analyses.

Laser Materials Processing for NASA's Aerospace Structural Materials

Science.gov (United States)

Nagarathnam, Karthik; Hunyady, Thomas A.

2001-01-01

Lasers are useful for performing operations such as joining, machining, built-up freeform fabrication, and surface treatment. Due to the multifunctional nature of a single tool and the variety of materials that can be processed, these attributes are attractive in order to support long-term missions in space. However, current laser technology also has drawbacks for space-based applications. Specifically, size, power efficiency, lack of robustness, and problems processing highly reflective materials are all concerns. With the advent of recent breakthroughs in solidstate laser (e.g., diode-pumped lasers) and fiber optic technologies, the potential to perform multiple processing techniques in space has increased significantly. A review of the historical development of lasers from their infancy to the present will be used to show how these issues may be addressed. The review will also indicate where further development is necessary to realize a laser-based materials processing capability in space. The broad utility of laser beams in synthesizing various classes of engineering materials will be illustrated using state-of-the art processing maps for select lightweight alloys typically found on spacecraft. Both short- and long-term space missions will benefit from the development of a universal laser-based tool with low power consumption, improved process flexibility, compactness (e.g., miniaturization), robustness, and automation for maximum utility with a minimum of human interaction. The potential advantages of using lasers with suitable wavelength and beam properties for future space missions to the moon, Mars and beyond will be discussed. The laser processing experiments in the present report were performed using a diode pumped, pulsed/continuous wave Nd:YAG laser (50 W max average laser power), with a 1064 nm wavelength. The processed materials included Ti-6AI-4V, Al-2219 and Al-2090. For Phase I of this project, the laser process conditions were varied and optimized

Advanced materials processing

International Nuclear Information System (INIS)

Giamei, A.F.

1993-01-01

Advanced materials will require improved processing methods due to high melting points, low toughness or ductility values, high reactivity with air or ceramics and typically complex crystal structures with significant anisotropy in flow and/or fracture stress. Materials for structural applications at elevated temperature in critical systems will require processing with a high degree of control. This requires an improved understanding of the relationship between process variables and microstructure to enable control systems to achieve consistently high quality. One avenue to the required level of understanding is computer simulation. Past attempts to do process modeling have been hampered by incomplete data regarding thermophysical or mechanical material behavior. Some of the required data can be calculated. Due to the advances in software and hardware, accuracy and costs are in the realm of acquiring experimental data. Such calculations can, for example, be done at an atomic level to compute lattice energy, fault energies, density of states and charge densities. These can lead to fundamental information about the competition between slip and fracture, anisotropy of bond strength (and therefore cleavage strength), cohesive strength, adhesive strength, elastic modulus, thermal expansion and possibly other quantities which are difficult (and therefore expensive to measure). Some of these quantities can be fed into a process model. It is probable that temperature dependencies can be derived numerically as well. Examples are given of the beginnings of such an approach for Ni 3 Al and MoSi 2 . Solidification problems are examples of the state-of-the-art process modeling and adequately demonstrate the need for extensive input data. Such processes can be monitored in terms of interfacial position vs. time, cooling rate and thermal gradient

Rapidly processable radiographic material

International Nuclear Information System (INIS)

Brabandere, L.A. de; Borginon, H.A.; Pattyn, H.A.; Pollet, R.J.

1981-01-01

A new rapidly processable radiographic silver halide material is described for use in mammography and non-destructive testing of industrial materials. The radiographic material is used for direct exposure to penetrating radiation without the use of fluorescent-intensifying screens. It consists of a transparent support with a layer of hydrophilic colloid silver halide emulsion on one or both sides. Examples of the preparation of three different silver halide emulsions are given including the use of different chemical sensitizers. These new radiographic materials have good resistance to the formation of pressure marks in rapid processing apparatus and they have improved sensitivity for direct exposure to penetrating radiation compared to conventional radiographic emulsions. (U.K.)

A process for imparting durable flame retardancy to fabric, fibres and other materials

International Nuclear Information System (INIS)

Nablo, S.V.

1981-01-01

The invention provides a process for grafting a fire-retarding additive including one or more phosphorus and/or halogen-rich compounds to fabrics, fibres and other flammable materials, the process comprising: applying to the material a solution of the additive and a copolymerization-grafting compound for effecting copolymerization with the additive; adjusting the solids content of the applied solution to correspond to a predetermined desired add-on level; at least partly drying the material; exposing the material so treated to an electron irradiating beam; and adjusting the electron irradiation within energy ranges of substantially 50 to 250 keV and dose levels of from substantially 2 to 5 megarads. (author)

Application of processing maps in the optimization of the parameters of a hot working process. Part 2. Processing maps of a microalloyed medium carbon steel

International Nuclear Information System (INIS)

Al Omar, A.; Cabrera, J.M.; Prado, J.M.

1997-01-01

Part 1 of this work presents a revision of the general characteristics of the so called dynamic materials model on which processing maps are developed. In this part following the methodology described in part 1, processing maps of a microalloyed medium carbon steel are developed over a temperature range varying from 900 to 1.150 degree centigree at different true strain rates ranging from 10''-4 to 10s''-1. The analysis of these maps revealed a domain of dynamic recrystallization centred at about 1.1.50 degree centigree and strain rate 10 s''-1 and a domain of dynamic recovery centred at 900 degree centigree and 0,1 s''-1. (Author) 20 refs

Light-material interactions in laser material processing

International Nuclear Information System (INIS)

Chiang, S.; Albright, C.E.

1989-01-01

The authors discusses how light interactions with materials in laser material processing operations occur by a variety of mechanisms depending on the material being processed, the wavelength of the laser light, the gaseous environment, and the physical state of the material surface. The high reflectivity of metals limits the fraction of the beam power absorbed by the solid metal surface. For metals in the solid state, reflectivity increases as the wavelength of the laser light and the electrical conductivity of the metal increase. The reflectivity of metals is reduced upon heating to the melting point, and further reduced upon melting. At high power densities the liquid metal surface is heated so quickly that very rapid vaporization occurs. The recoil force produced by the evaporation causes a depression in the liquid/vapor interface. The keyhole resulting from this depression allows for multiple reflections and thus increases beam absorption in the liquid

Holistic processing from learned attention to parts.

Science.gov (United States)

Chua, Kao-Wei; Richler, Jennifer J; Gauthier, Isabel

2015-08-01

Attention helps us focus on what is most relevant to our goals, and prior work has shown that aspects of attention can be learned. Learned inattention to parts can abolish holistic processing of faces, but it is unknown whether learned attention to parts is sufficient to cause a change from part-based to holistic processing with objects. We trained subjects to individuate nonface objects (Greebles) from 2 categories: Ploks and Glips. Diagnostic information was in complementary halves for the 2 categories. Holistic processing was then tested with Plok-Glip composites that combined the kind of part that was diagnostic or nondiagnostic during training. Exposure to Greeble parts resulted in general failures of selective attention for nondiagnostic composites, but face-like holistic processing was only observed for diagnostic composites. These results demonstrated a novel link between learned attentional control and the acquisition of holistic processing. (c) 2015 APA, all rights reserved).

Process of preparing ethanol by continuous fermentation of polysaccharide-containing materials

Energy Technology Data Exchange (ETDEWEB)

Ehnstroem, L.K.J.

1981-04-16

The invention concerns a process of preparing ethanol by continuous fermentation of polysaccharide - containing raw materials. Fermentation, hereby, occurs in one or several fermentors while dividing one stream of the fermentation liquid into a yeast-concentrate stream and a yeast-free stream and, if neccessary, a sludge stream. The yeast-concentrate stream is re-fed into the fermentor and at least part of the yeast-free stream is directed into a simple evaporator corresponding to one or several distilling stages where it is separated partially in an ethanol-enriched initial vapour stream supplying a facility to produce the desired ethanol quality, and partially in a liquid initial bottom stream re-fed at least in part into the fermentor. The characteristic feature of this new process is that a raw-material stream is fed into a closed circuit containing the fermentor and the evaporator, and that, in the evaporator, the raw-material stream is hydrolysed to a fermentable state. This hydrolysis is carried out most favourably by enzymes - preferably a gluco-amylase - at a temperature ranging from 35/sup 0/C to 75/sup 0/C.

14 CFR 3.5 - Statements about products, parts, appliances and materials.

Science.gov (United States)

2010-01-01

..., appliances and materials. 3.5 Section 3.5 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION DEFINITIONS GENERAL REQUIREMENTS § 3.5 Statements about products, parts, appliances... product, part, appliance or material. (b) Prohibition against fraudulent and intentionally false...

Simulation of the Press Hardening Process and Prediction of the Final Mechanical Material Properties

Science.gov (United States)

Hochholdinger, Bernd; Hora, Pavel; Grass, Hannes; Lipp, Arnulf

2011-08-01

Press hardening is a well-established production process in the automotive industry today. The actual trend of this process technology points towards the manufacturing of parts with tailored properties. Since the knowledge of the mechanical properties of a structural part after forming and quenching is essential for the evaluation of for example the crash performance, an accurate as possible virtual assessment of the production process is more than ever necessary. In order to achieve this, the definition of reliable input parameters and boundary conditions for the thermo-mechanically coupled simulation of the process steps is required. One of the most important input parameters, especially regarding the final properties of the quenched material, is the contact heat transfer coefficient (IHTC). The CHTC depends on the effective pressure or the gap distance between part and tool. The CHTC at different contact pressures and gap distances is determined through inverse parameter identification. Furthermore a simulation strategy for the subsequent steps of the press hardening process as well as adequate modeling approaches for part and tools are discussed. For the prediction of the yield curves of the material after press hardening a phenomenological model is presented. This model requires the knowledge of the microstructure within the part. By post processing the nodal temperature history with a CCT diagram the quantitative distribution of the phase fractions martensite, bainite, ferrite and pearlite after press hardening is determined. The model itself is based on a Hockett-Sherby approach with the Hockett-Sherby parameters being defined in function of the phase fractions and a characteristic cooling rate.

Review on processing of metal-organic framework (MOF) materials towards system integration for hydrogen storage

CSIR Research Space (South Africa)

Ren, Jianwei

2014-09-01

Full Text Available materials to form part of a practical hydrogen storage system, knowledge of the ‘processing’ techniques to improve the properties of the powders is essential. However, the processing routes of MOF materials towards system integration are rarely reviewed...

Material Processing with High Power CO2-Lasers

Science.gov (United States)

Bakowsky, Lothar

1986-10-01

After a period of research and development lasertechnique now is regarded as an important instrument for flexible, economic and fully automatic manufacturing. Especially cutting of flat metal sheets with high power C02-lasers and CNC controlled two or three axes handling systems is a wide spread. application. Three dimensional laser cutting, laser-welding and -heat treatment are just at the be ginning of industrial use in production lines. The main. advantages of laser technology. are - high. accuracy - high, processing velocity - law thermal distortion. - no tool abrasion. The market for laser material processing systems had 1985 a volume of 300 Mio S with growth rates between, 20 % and 30 %. The topic of this lecture are hiTrh. power CO2-lasers. Besides this systems two others are used as machining tools, Nd-YAG- and Eximer lasers. All applications of high. power CO2-lasers to industrial material processing show that high processing velocity and quality are only guaranteed in case of a stable intensity. profile on the workpiece. This is only achieved by laser systems without any power and mode fluctuations and by handling systems of high accuracy. Two applications in the automotive industry are described, below as examples for laser cutting and laser welding of special cylindrical motor parts.

Thin-Film Material Science and Processing | Materials Science | NREL

Science.gov (United States)

Thin-Film Material Science and Processing Thin-Film Material Science and Processing Photo of a , a prime example of this research is thin-film photovoltaics (PV). Thin films are important because cadmium telluride thin film, showing from top to bottom: glass, transparent conducting oxide (thin layer

Understanding Fundamental Material Degradation Processes in High Temperature Aggressive Chemomechanical Environments

International Nuclear Information System (INIS)

2014-01-01

The objective of this project is to develop a fundamental understanding of the mechanisms that limit materials durability for very high-temperature applications. Current design limitations are based on material strength and corrosion resistance. This project will characterize the interactions of high-temperature creep, fatigue, and environmental attack in structural metallic alloys of interest for the very high-temperature gas-cooled reactor (VHTR) or Next Generation Nuclear Plant (NGNP) and for the associated thermo-chemical processing systems for hydrogen generation. Each of these degradation processes presents a major materials design challenge on its own, but in combination, they can act synergistically to rapidly degrade materials and limit component lives. This research and development effort will provide experimental results to characterize creep-fatigue-environment interactions and develop predictive models to define operation limits for high-temperature structural material applications. Researchers will study individually and in combination creep-fatigue-environmental attack processes in Alloys 617, 230, and 800H, as well as in an advanced Ni-Cr oxide dispersion strengthened steel (ODS) system. For comparison, the study will also examine basic degradation processes in nichrome (Ni-20Cr), which is a basis for most high-temperature structural materials, as well as many of the superalloys. These materials are selected to represent primary candidate alloys, one advanced developmental alloy that may have superior high-temperature durability, and one model system on which basic performance and modeling efforts can be based. The research program is presented in four parts, which all complement each other. The first three are primarily experimental in nature, and the last will tie the work together in a coordinated modeling effort. The sections are (1) dynamic creep-fatigue-environment process, (2) subcritical crack processes, (3) dynamic corrosion crack

Understanding Fundamental Material Degradation Processes in High Temperature Aggressive Chemomechanical Environments

Energy Technology Data Exchange (ETDEWEB)

Stubbins, James; Gewirth, Andrew; Sehitoglu, Huseyin; Sofronis, Petros; Robertson, Ian

2014-01-16

The objective of this project is to develop a fundamental understanding of the mechanisms that limit materials durability for very high-temperature applications. Current design limitations are based on material strength and corrosion resistance. This project will characterize the interactions of high-temperature creep, fatigue, and environmental attack in structural metallic alloys of interest for the very high-temperature gas-cooled reactor (VHTR) or Next–Generation Nuclear Plant (NGNP) and for the associated thermo-chemical processing systems for hydrogen generation. Each of these degradation processes presents a major materials design challenge on its own, but in combination, they can act synergistically to rapidly degrade materials and limit component lives. This research and development effort will provide experimental results to characterize creep-fatigue-environment interactions and develop predictive models to define operation limits for high-temperature structural material applications. Researchers will study individually and in combination creep-fatigue-environmental attack processes in Alloys 617, 230, and 800H, as well as in an advanced Ni-Cr oxide dispersion strengthened steel (ODS) system. For comparison, the study will also examine basic degradation processes in nichrome (Ni-20Cr), which is a basis for most high-temperature structural materials, as well as many of the superalloys. These materials are selected to represent primary candidate alloys, one advanced developmental alloy that may have superior high-temperature durability, and one model system on which basic performance and modeling efforts can be based. The research program is presented in four parts, which all complement each other. The first three are primarily experimental in nature, and the last will tie the work together in a coordinated modeling effort. The sections are (1) dynamic creep-fatigue-environment process, (2) subcritical crack processes, (3) dynamic corrosion – crack

Reactor materials program process water component failure probability

International Nuclear Information System (INIS)

Daugherty, W. L.

1988-01-01

The maximum rate loss of coolant accident for the Savannah River Production Reactors is presently specified as the abrupt double-ended guillotine break (DEGB) of a large process water pipe. This accident is not considered credible in light of the low applied stresses and the inherent ductility of the piping materials. The Reactor Materials Program was initiated to provide the technical basis for an alternate, credible maximum rate LOCA. The major thrust of this program is to develop an alternate worst case accident scenario by deterministic means. In addition, the probability of a DEGB is also being determined; to show that in addition to being mechanistically incredible, it is also highly improbable. The probability of a DEGB of the process water piping is evaluated in two parts: failure by direct means, and indirectly-induced failure. These two areas have been discussed in other reports. In addition, the frequency of a large bread (equivalent to a DEGB) in other process water system components is assessed. This report reviews the large break frequency for each component as well as the overall large break frequency for the reactor system

Three roles for textiles as tangible working materials in co-design processes

DEFF Research Database (Denmark)

Heimdal, Elisabeth Jacobsen; Rosenqvist, Tanja Schultz

2012-01-01

Textiles are increasingly complex materials used in a growing number of applications, e. g. in architecture. The textile industry must therefore engage with other professions when developing both textiles and products of which textiles are a part. In this article, we argue that tools taken from...... the field of participatory design represent a potential for staging such co-design situations and report on our experience from a co-design process where architects, engineers and textile experts engaged in designing future textile solutions for Danish hospital environments. During this process we used what...... we call tangible working materials to stage the collaboration between the stakeholders engaged as co-designers. Our experience using the tangible working materials showed us that they can be divided into three types, with different attributes and roles in the design process: real, mediating...

Process Development of Porcelain Ceramic Material with Binder Jetting Process for Dental Applications

Science.gov (United States)

Miyanaji, Hadi; Zhang, Shanshan; Lassell, Austin; Zandinejad, Amirali; Yang, Li

2016-03-01

Custom ceramic structures possess significant potentials in many applications such as dentistry and aerospace where extreme environments are present. Specifically, highly customized geometries with adequate performance are needed for various dental prostheses applications. This paper demonstrates the development of process and post-process parameters for a dental porcelain ceramic material using binder jetting additive manufacturing (AM). Various process parameters such as binder amount, drying power level, drying time and powder spread speed were studied experimentally for their effect on geometrical and mechanical characteristics of green parts. In addition, the effects of sintering and printing parameters on the qualities of the densified ceramic structures were also investigated experimentally. The results provide insights into the process-property relationships for the binder jetting AM process, and some of the challenges of the process that need to be further characterized for the successful adoption of the binder jetting technology in high quality ceramic fabrications are discussed.

Beneficiation and extraction of nonterrestrial materials, part 2

Science.gov (United States)

Agosto, William N.

A review of options for processing extraterrestrial materials was dominated by industrial materials scientist who tried to identify which processes utilizing space materials could be implemented in the near term. The most practical process seem to us to be the extraction of lunar oxygen and the extraction of metals and ceramics from the residues of the reduction process. The growth of space activity will be accompanied by increased demand for liquid oxygen for each round trip to the Moon. The oxygen and the intermediary product water will be needed for the life support at the base. The reduced metals and ceramics may be considered byproducts or may develop into primary products. Some of the same processes would be directly applicable to recovery of products from asteroids. We also discussed other processes for directly utilizing asteroid metals. Some of the topics covered include beneficiation and oxygen extraction methods, metallurgy, and extraterrestrial cement.

Material mediation and embodied actions in collaborative design process

Directory of Open Access Journals (Sweden)

Henna Lahti

2016-02-01

Full Text Available Material and embodied practices are an intrinsic part of craft and design education. This article reports a study in which textile teacher-students designed three-dimensional toys based on children’s drawings. Three students in each team worked on the given materials and designed the shape of the toy together. Materials for designing were either: 1 pen and paper, 2 masking tape and thin cardboard, or 3 wire and non-woven interfacing fabric. After the modelling phase, the final toys were created by sewing. Research data consisted of the video recordings of three design sessions representing the various design materials given to the students. By conducting multiple levels of analysis, we examined how the participants used materials and gestures to support their communication. The results highlight the strengths of 3D modelling techniques, particularly through comparison with the drawing technique undertaken by one design team. We found that simple material tools support students’ design process and suggest this could be applied to other design settings.

Mineral trioxide aggregate: part 2 - a review of the material aspects.

Science.gov (United States)

Malhotra, Neeraj; Agarwal, Antara; Mala, Kundabala

2013-03-01

The purpose of this two-part series is to review the composition, properties, and products of mineral trioxide aggregate (MTA) materials. PubMed and MedLine electronic databases were used to identify scientific papers from January 1991 to May 2010. Based on the selected inclusion criteria, citations were referenced from the scientific peer-reviewed dental literature. Mineral trioxide aggregate is a refined form of the parent compound, Portland cement (PC), and demonstrates a strong biocompatibility due to the high pH level and the material's ability to form hydroxyapatite. Mineral trioxide aggregate materials provide better microleakage protection than traditional endodontic materials as observed in findings from dye-leakage, fluid-filtration, protein-leakage, and bacterial penetration-leakage studies and has been recognized as a bioactive material. Various MTA commercial products are available, including gray mineral trioxide aggregate (GMTA), white mineral trioxide aggregate (WMTA), and mineral trioxide aggregate-Angelus (AMTA). Although these materials are indicated for various dental uses and applications, long-term in-vivo clinical studies are needed. Part 1 of this article highlighted and discussed the composition and characteristics of the material. Part 2 provides an overview of commercially available MTA materials.

A Method of Poisson's Ration Imaging Within a Material Part

Science.gov (United States)

Roth, Don J. (Inventor)

1994-01-01

The present invention is directed to a method of displaying the Poisson's ratio image of a material part. In the present invention, longitudinal data is produced using a longitudinal wave transducer and shear wave data is produced using a shear wave transducer. The respective data is then used to calculate the Poisson's ratio for the entire material part. The Poisson's ratio approximations are then used to display the data.

An Overview of Kierkegaard’s Nachlass: Part One, The Materials

DEFF Research Database (Denmark)

Stewart, Jon Bartley

2015-01-01

Kierkegaard’s journals, notebooks and loose papers represent a generally neglected part of his vast corpus of writings. The present two-part article tells the story of this material from the time of Kierkegaard’s death until the creation of the new Danish edition, Søren Kierkegaards Skrifter....... This first part explains the general nature of the surviving material. An account is further given of the long road that Kierkegaard’s Nachlass took from its discovery upon his death in 1855 to its current home at the Royal Library in Copenhagen. The goal is to provide little-known factual information about...

Aerospace materials and material technologies

CERN Document Server

Wanhill, R

2017-01-01

This book is a comprehensive compilation of chapters on materials (both established and evolving) and material technologies that are important for aerospace systems. It considers aerospace materials in three Parts. Part I covers Metallic Materials (Mg, Al, Al-Li, Ti, aero steels, Ni, intermetallics, bronzes and Nb alloys); Part II deals with Composites (GLARE, PMCs, CMCs and Carbon based CMCs); and Part III considers Special Materials. This compilation has ensured that no important aerospace material system is ignored. Emphasis is laid in each chapter on the underlying scientific principles as well as basic and fundamental mechanisms leading to processing, characterization, property evaluation and applications. A considerable amount of materials data is compiled and presented in appendices at the end of the book. This book will be useful to students, researchers and professionals working in the domain of aerospace materials.

10 CFR Appendix M to Part 110 - Categorization of Nuclear Material d

Science.gov (United States)

2010-01-01

... 10 Energy 2 2010-01-01 2010-01-01 false Categorization of Nuclear Material d M Appendix M to Part 110 Energy NUCLEAR REGULATORY COMMISSION (CONTINUED) EXPORT AND IMPORT OF NUCLEAR EQUIPMENT AND MATERIAL Pt. 110, App. M Appendix M to Part 110—Categorization of Nuclear Material d [From IAEA INFCIRC/225...

Integrated Modeling of Process, Structures and Performance in Cast Parts

DEFF Research Database (Denmark)

Kotas, Petr

This thesis deals with numerical simulations of gravity sand casting processes for the production of large steel parts. The entire manufacturing process is numerically modeled and evaluated, taking into consideration mould filling, solidification, solid state cooling and the subsequent stress build...... and to defects occurrence. In other words, it is desired to eliminate all of the potential casting defects and at the same time to maximize the casting yield. The numerical optimization algorithm then takes these objectives and searches for a set of the investigated process, design or material parameters e.......g. chill design, riser design, gating system design, etc., which would satisfy these objectives the most. The first step in the numerical casting process simulation is to analyze mould filling where the emphasis is put on the gating system design. There are still a lot of foundry specialists who ignore...

Heavy oils processing materials requirements crude processing

Energy Technology Data Exchange (ETDEWEB)

Sloley, Andrew W. [CH2M Hill, Englewood, CO (United States)

2012-07-01

Over time, recommended best practices for crude unit materials selection have evolved to accommodate new operating requirements, feed qualities, and product qualities. The shift to heavier oil processing is one of the major changes in crude feed quality occurring over the last 20 years. The three major types of crude unit corrosion include sulfidation attack, naphthenic acid attack, and corrosion resulting from hydrolyzable chlorides. Heavy oils processing makes all three areas worse. Heavy oils have higher sulfur content; higher naphthenic acid content; and are more difficult to desalt, leading to higher chloride corrosion rates. Materials selection involves two major criteria, meeting required safety standards, and optimizing economics of the overall plant. Proper materials selection is only one component of a plant integrity approach. Materials selection cannot eliminate all corrosion. Proper materials selection requires appropriate support from other elements of an integrity protection program. The elements of integrity preservation include: materials selection (type and corrosion allowance); management limits on operating conditions allowed; feed quality control; chemical additives for corrosion reduction; and preventive maintenance and inspection (PMI). The following discussion must be taken in the context of the application of required supporting work in all the other areas. Within that context, specific materials recommendations are made to minimize corrosion due to the most common causes in the crude unit. (author)

FY1998 research report on the R and D on the production process technology of eco-tailored tribo-materials. R and D on the production process technology of materials controlled in micro-meter order; 1998 nendo eco-tailored tribo-material sosei process gijutsu no kenkyu kaihatsu chosa hokokusho. Micro-meter order de seigyosareta material sosei process gijutsu no kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Combined laser process technology was applied to development of tribo-materials for such various parts as engine cylinder and valve sheet of various outdoor industrial machinery and transport machinery. In fiscal 1998, study was made mainly on the possibility of every laser process for development of tribo-materials with specific structures and compositions controlled in micro-meter order. The obtained principal results are as follows. As for the pulsed laser deposition process to produce wear resistant coatings for small cylinders, thick films were produced efficiently by laser spattering of molten particles using high-pulse energy laser irradiation on targets. As for the cylinder bore surface modification process by spraying and lasering, basic study was made on this process. As for the process to synthesize intermetallic compounds for engine valve sheets, the effect of laser irradiation conditions on surface modification was studied through laser irradiation on Fe{sub 3}Al compounds synthesized by hot press. (NEDO)

Nuclear analytical techniques and applications to materials processing

International Nuclear Information System (INIS)

Blondiaux, G.; Debrun, J.L.

1993-01-01

This paper will present the application of Rutherford backscattering spectrometry to thin film steochiometry determination and application to optimization of the film process elaboration in the case of dielectric films (Ge,Pb,O) and ionic conductors films (Na,Al,O). After we shall present the application of particles induced gamma emission (PIGE) for the characterization of ternary compounds (B,Si,C) used as coating to protect composites materials. The last part of this paper will describe the determination of oxygen in the bulk of fluoride glasses with charged particles activation analysis. (orig.)

Conceptual design report: Nuclear materials storage facility renovation. Part 6, Alternatives study

International Nuclear Information System (INIS)

1995-01-01

The Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory (LANL) was a Fiscal Year (FY) 1984 line-item project completed in 1987 that has never been operated because of major design and construction deficiencies. This renovation project, which will correct those deficiencies and allow operation of the facility, is proposed as an FY 97 line item. The mission of the project is to provide centralized intermediate and long-term storage of special nuclear materials (SNM) associated with defined LANL programmatic missions and to establish a centralized SNM shipping and receiving location for Technical Area (TA)-55 at LANL. Based on current projections, existing storage space for SNM at other locations at LANL will be loaded to capacity by approximately 2002. This will adversely affect LANUs ability to meet its mission requirements in the future. The affected missions include LANL's weapons research, development, and testing (WRD ampersand T) program; special materials recovery; stockpile survelliance/evaluation; advanced fuels and heat sources development and production; and safe, secure storage of existing nuclear materials inventories. The problem is further exacerbated by LANL's inability to ship any materials offsite because of the lack of receiver sites for material and regulatory issues. Correction of the current deficiencies and enhancement of the facility will provide centralized storage close to a nuclear materials processing facility. The project will enable long-term, cost-effective storage in a secure environment with reduced radiation exposure to workers, and eliminate potential exposures to the public. This report is organized according to the sections and subsections outlined by Attachment 111-2 of DOE Document AL 4700.1, Project Management System. It is organized into seven parts. This document, Part VI - Alternatives Study, presents a study of the different storage/containment options considered for NMSF

Dental ceramics: a review of new materials and processing methods.

Science.gov (United States)

Silva, Lucas Hian da; Lima, Erick de; Miranda, Ranulfo Benedito de Paula; Favero, Stéphanie Soares; Lohbauer, Ulrich; Cesar, Paulo Francisco

2017-08-28

The evolution of computerized systems for the production of dental restorations associated to the development of novel microstructures for ceramic materials has caused an important change in the clinical workflow for dentists and technicians, as well as in the treatment options offered to patients. New microstructures have also been developed by the industry in order to offer ceramic and composite materials with optimized properties, i.e., good mechanical properties, appropriate wear behavior and acceptable aesthetic characteristics. The objective of this literature review is to discuss the main advantages and disadvantages of the new ceramic systems and processing methods. The manuscript is divided in five parts: I) monolithic zirconia restorations; II) multilayered dental prostheses; III) new glass-ceramics; IV) polymer infiltrated ceramics; and V) novel processing technologies. Dental ceramics and processing technologies have evolved significantly in the past ten years, with most of the evolution being related to new microstructures and CAD-CAM methods. In addition, a trend towards the use of monolithic restorations has changed the way clinicians produce all-ceramic dental prostheses, since the more aesthetic multilayered restorations unfortunately are more prone to chipping or delamination. Composite materials processed via CAD-CAM have become an interesting option, as they have intermediate properties between ceramics and polymers and are more easily milled and polished.

Fiscal 2000 achievement report on the important regional technology research and development. Research and development of eco-tailored tribo-material creation process technology (Research and development of nanometer-order controlled material creation process technology); 2000 nendo juyo chiiki gijutsu kenkyu kaihatsu seika hokokusho. Eco tailored tribo material sosei process gijutsu no kenkyu kaihatsu (nanometer order de seigyo sareta material sosei process gijutsu no kenkyu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Efforts are made to develop tribo-material creation process technologies capable of meeting the needs of environmental protection and energy conservation relative to automobile engine parts such as piston rings, cams, shims, and the like. Activities are conducted in the three fields of (1) the research and development of nanostructure material creation technologies, (2) research and development of tribological evaluation technologies, and (3) the verification of the developed technologies. In field (1), a nanostructure control process is studied, and tribo-composite materials are examined. In field (1), in fiscal 2000, the arc ion plating method is selected as a nanostructure control process, and the closed type nonequilibrium magnetron sputtering method as the base for development into a process. As for tribo-composite materials, Ti-Si-N based and Cr-Si-N based coatings find their feasibility in shims, and Cr-Si-N based and Cr-Si-C-N based coatings in piston rings. Compiled in this report are the summary, and the studies of nanostructure control process technologies, joint studies, composite ceramic coating practicalization technologies, and technologies for putting to practical use coatings which comprise layers of different substances. (NEDO)

Future trends in metal forming—equipment, materials and processes in automotive applications

Science.gov (United States)

Hitz, D.; Duggirala, R.

1995-10-01

Global competition in the automotive market has made a significant impact in the materials, processes, tools, and equipment used to make components. Steels are being replaced by other materials, such as aluminum, composites, and plastics, that meet the demand for a higher performance per weight ratio. From a processing viewpoint, the customers demand production of parts to near-net shape with little or no machining. Competition in business depends on understanding the needs of the customer in the coming years in the area of metal forming. A workshop was conducted using a novel approach to address the above issue. This presentation describes the approach and the results of the study.

Methods of humidity determination Part II: Determination of material humidity

OpenAIRE

Rübner, Katrin; Balköse, Devrim; Robens, E.

2008-01-01

Part II covers the most common methods of measuring the humidity of solid material. State of water near solid surfaces, gravimetric measurement of material humidity, measurement of water sorption isotherms, chemical methods for determination of water content, measurement of material humidity via the gas phase, standardisation, cosmonautical observations are reviewed.

Low cost materials of construction for biological processes: Proceedings

Energy Technology Data Exchange (ETDEWEB)

1993-05-13

The workshop was held, May 1993 in conjunction with the 15th Symposium on Biotechnology for Fuels and Chemicals. The purpose of this workshop was to present information on the biomass to ethanol process in the context of materials selection and through presentation and discussion, identify promising avenues for future research. Six technical presentations were grouped into two sessions: process assessment and technology assessment. In the process assessment session, the group felt that the pretreatment area would require the most extensive materials research due the complex chemical, physical and thermal environment. Discussion centered around the possibility of metals being leached into the process stream and their effect on the fermentation mechanics. Linings were a strong option for pretreatment assuming the economics were favorable. Fermentation was considered an important area for research also, due to the unique complex of compounds and dual phases present. Erosion in feedstock handling equipment was identified as a minor concern. In the technology assessment session, methodologies in corrosion analysis were presented in addition to an overview of current coatings/linings technology. Widely practiced testing strategies, including ASTM methods, as well as novel procedures for micro-analysis of corrosion were discussed. Various coatings and linings, including polymers and ceramics, were introduced. The prevailing recommendations for testing included keeping the testing simple until the problem warranted a more detailed approach and developing standardized testing procedures to ensure the data was reproducible and applicable. The need to evaluate currently available materials such as coatings/linings, carbon/stainless steels, or fiberglass reinforced plastic was emphasized. It was agreed that economic evaluation of each material candidate must be an integral part of any research plan.

Extraterrestrial materials processing and construction

Science.gov (United States)

Criswell, D. R.

1978-01-01

Applications of available terrestrial skills to the gathering of lunar materials and the processing of raw lunar materials into industrial feed stock were investigated. The literature on lunar soils and rocks was reviewed and the chemical processes by which major oxides and chemical elements can be extracted were identified. The gathering of lunar soil by means of excavation equipment was studied in terms of terrestrial experience with strip mining operations on earth. The application of electrostatic benefication techniques was examined for use on the moon to minimize the quantity of materials requiring surface transport and to optimize the stream of raw materials to be transported off the moon for subsequent industrial use.

Lasers in materials processing

International Nuclear Information System (INIS)

Davis, J.I.; Rockower, E.B.

1981-01-01

A status report on the uranium Laser Isotope Separation (LIS) Program at the Lawrence Livermore National Laboratory is presented. Prior to this status report, process economic analysis is presented so as to understand how the unique properties of laser photons can be best utilized in the production of materials and components despite the high cost of laser energy. The characteristics of potential applications that are necessary for success are identified, and those factors that have up to now frustrated attempts to find commercially viable laser induced chemical and physical process for the production of new or existing materials are pointed out

Investigation on Effect of Material Hardness in High Speed CNC End Milling Process

Directory of Open Access Journals (Sweden)

N. V. Dhandapani

2015-01-01

Full Text Available This research paper analyzes the effects of material properties on surface roughness, material removal rate, and tool wear on high speed CNC end milling process with various ferrous and nonferrous materials. The challenge of material specific decision on the process parameters of spindle speed, feed rate, depth of cut, coolant flow rate, cutting tool material, and type of coating for the cutting tool for required quality and quantity of production is addressed. Generally, decision made by the operator on floor is based on suggested values of the tool manufacturer or by trial and error method. This paper describes effect of various parameters on the surface roughness characteristics of the precision machining part. The prediction method suggested is based on various experimental analysis of parameters in different compositions of input conditions which would benefit the industry on standardization of high speed CNC end milling processes. The results show a basis for selection of parameters to get better results of surface roughness values as predicted by the case study results.

Investigation on Effect of Material Hardness in High Speed CNC End Milling Process.

Science.gov (United States)

Dhandapani, N V; Thangarasu, V S; Sureshkannan, G

2015-01-01

This research paper analyzes the effects of material properties on surface roughness, material removal rate, and tool wear on high speed CNC end milling process with various ferrous and nonferrous materials. The challenge of material specific decision on the process parameters of spindle speed, feed rate, depth of cut, coolant flow rate, cutting tool material, and type of coating for the cutting tool for required quality and quantity of production is addressed. Generally, decision made by the operator on floor is based on suggested values of the tool manufacturer or by trial and error method. This paper describes effect of various parameters on the surface roughness characteristics of the precision machining part. The prediction method suggested is based on various experimental analysis of parameters in different compositions of input conditions which would benefit the industry on standardization of high speed CNC end milling processes. The results show a basis for selection of parameters to get better results of surface roughness values as predicted by the case study results.

Conceptual design report: Nuclear materials storage facility renovation. Part 7, Estimate data

International Nuclear Information System (INIS)

1995-01-01

The Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory (LANL) was a Fiscal Year (FY) 1984 line-item project completed in 1987 that has never been operated because of major design and construction deficiencies. This renovation project, which will correct those deficiencies and allow operation of the facility, is proposed as an FY 97 line item. The mission of the project is to provide centralized intermediate and long-term storage of special nuclear materials (SNM) associated with defined LANL programmatic missions and to establish a centralized SNM shipping and receiving location for Technical Area (TA)-55 at LANL. Based on current projections, existing storage space for SNM at other locations at LANL will be loaded to capacity by approximately 2002. This will adversely affect LANUs ability to meet its mission requirements in the future. The affected missions include LANL's weapons research, development, and testing (WRD ampersand T) program; special materials recovery; stockpile survelliance/evaluation; advanced fuels and heat sources development and production; and safe, secure storage of existing nuclear materials inventories. The problem is further exacerbated by LANL's inability to ship any materials offsite because of the lack of receiver sites for mate rial and regulatory issues. Correction of the current deficiencies and enhancement of the facility will provide centralized storage close to a nuclear materials processing facility. The project will enable long-term, cost-effective storage in a secure environment with reduced radiation exposure to workers, and eliminate potential exposures to the public. This report is organized according to the sections and subsections outlined by Attachment III-2 of DOE Document AL 4700.1, Project Management System. It is organized into seven parts. This document, Part VII - Estimate Data, contains the project cost estimate information

Conceptual design report: Nuclear materials storage facility renovation. Part 7, Estimate data

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-07-14

The Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory (LANL) was a Fiscal Year (FY) 1984 line-item project completed in 1987 that has never been operated because of major design and construction deficiencies. This renovation project, which will correct those deficiencies and allow operation of the facility, is proposed as an FY 97 line item. The mission of the project is to provide centralized intermediate and long-term storage of special nuclear materials (SNM) associated with defined LANL programmatic missions and to establish a centralized SNM shipping and receiving location for Technical Area (TA)-55 at LANL. Based on current projections, existing storage space for SNM at other locations at LANL will be loaded to capacity by approximately 2002. This will adversely affect LANUs ability to meet its mission requirements in the future. The affected missions include LANL`s weapons research, development, and testing (WRD&T) program; special materials recovery; stockpile survelliance/evaluation; advanced fuels and heat sources development and production; and safe, secure storage of existing nuclear materials inventories. The problem is further exacerbated by LANL`s inability to ship any materials offsite because of the lack of receiver sites for mate rial and regulatory issues. Correction of the current deficiencies and enhancement of the facility will provide centralized storage close to a nuclear materials processing facility. The project will enable long-term, cost-effective storage in a secure environment with reduced radiation exposure to workers, and eliminate potential exposures to the public. This report is organized according to the sections and subsections outlined by Attachment III-2 of DOE Document AL 4700.1, Project Management System. It is organized into seven parts. This document, Part VII - Estimate Data, contains the project cost estimate information.

Materials in Participatory Design Processes

DEFF Research Database (Denmark)

Hansen, Nicolai Brodersen

This dissertation presents three years of academic inquiry into the question of what role materials play in interaction design and participatory design processes. The dissertation aims at developing conceptual tools, based on Deweys pragmatism, for understanding how materials aid design reflection....... It has been developed using a research-through-design approach in which the author has conducted practical design work in order to investigate and experiment with using materials to scaffold design inquiry. The results of the PhD work is submitted as seven separate papers, submitted to esteemed journals...... and conferences within the field of interaction design and HCI. The work is motivated both by the growing interest in materials in interaction design and HCI and the interest in design processes and collaboration within those fields. At the core of the dissertation lies an interest in the many different materials...

Material and process selection using product examples

DEFF Research Database (Denmark)

Lenau, Torben Anker

2001-01-01

The objective of the paper is to suggest a different procedure for selecting materials and processes within the product development work. The procedure includes using product examples in order to increase the number of alternative materials and processes that is considered. Product examples can c...... a search engine, and through hyperlinks can relevant materials and processes be explored. Realising that designers are very sensitive to user interfaces do all descriptions of materials, processes and products include graphical descriptions, i.e. pictures or computer graphics....

Material and process selection using product examples

DEFF Research Database (Denmark)

Lenau, Torben Anker

2002-01-01

The objective of the paper is to suggest a different procedure for selecting materials and processes within the product development work. The procedure includes using product examples in order to increase the number of alternative materials and processes that is considered. Product examples can c...... a search engine, and through hyperlinks can relevant materials and processes be explored. Realising that designers are very sensitive to user interfaces do all descriptions of materials, processes and products include graphical descriptions, i.e. pictures or computer graphics....

The study of sub-surface damage distributions during grinding process on different abrasion materials

Science.gov (United States)

Kuo, Ching-Hsiang; Huang, Chien-Yao; Yu, Zong-Ru; Shu, Shyu-Cheng; Chang, Keng-Shou; Hsu, Wei-Yao

2017-10-01

The grinding process is the primary technology for curvature generation (CG) on glass optics. The higher material removal rate (MRR) leads to deeper sub-surface damage (SSD) on lens surface. The SSD must be removed by following lapping and polishing processes to ensure the lens quality. However, these are not an easy and an efficient process to remove the SSD from ground surface directly for aspheric surfaces with tens or hundreds microns departure from bestfit- sphere (BFS). An efficient fabrication procedure for large aspheric departure on glass materials must be considered. We propose 3-step fabrication procedures for aspheric surface with larger departure. 1st step is to generate a specific aspheric surface with depth less than 10 μm of SSD residual. 2nd step is to remove SSD and keep the aspheric form by using Zeeko polisher with higher MRR pad. Final step is to figure and finish the aspheric surface by using QED MRF machine. In this study, we focus on the 1st step to investigate the residual depth of SSD after grinding process on different abrasion materials. The materials of tested part are fused silica, S-NPH2, and S-PHM52. The cross grinding would be configured and depth of SSD/surface roughness would be evaluated in this study. The characteristic of SSD could be observed after etching by confocal microscope. The experimental results show the depth of SSD below 31.1 μm with #400 grinding wheel. And the near 10 μm depth of SSD would be achieved with #1,000 grinding wheel. It means the aspherization polishing on large parts with large departure from best fit sphere would be replaced. The fabrication of large aspheric part would be efficient.

High-frequency electro-thermal processing of secondary nonmetallic raw materials

Directory of Open Access Journals (Sweden)

A. V. Livshits

2014-01-01

Full Text Available Despite a large number of studies in industrial waste processing, this field is still a challenge. In this regard, new processing capabilities emerging from the use of high frequency (RF and microwave (MW heat equipment are a positive factor to be researched.In HF and MW processing the heating process is determined by absorption of electromagnetic wave power through the processed material. This electromagnetic wave power is transmitted by the substance atoms and spent for heating a sample, polarization, and initiation of chemical reactions. The non-conductor (dielectric and semiconductor material heat is explained by the existing effect of dielectric losses due to losses caused by the through electrical conductivity and slow processes of polarization. The dielectric losses due to electrical conductivity result from the Joule heat released when through-current flows through the dielectric.The differences in frequency radiation of HF and microwave equipment define their different technological capabilities. HF-radiation represents almost homogeneous field between the plates of a running capacitor. With multiple reflection from the chamber walls MW-radiation is randomly distributed within the chamber. Thus, radiation partly returns to the generator, thereby affecting the equipment performance capability and life time. Microwave heating is uneven. The depth of penetration into the material is much less to HF-processing. HF heating features are high penetration of radiation and uniform heating of the material. Together with pre-pressing it can afford an opportunity to join the non-standard pieces of plastic to have the larger insulating items.The fact of the selective effect on the material is positive when processing the waste. Since the tangent of angle of dielectric losses of materials such as wood is directly proportional to humidity, the heating automatically stops as wood dries. This fact was used to produce for the fuel briquettes, which were

Some applications on laser material processing

International Nuclear Information System (INIS)

Oros, C.

2005-01-01

An overview of the state-of-the-art in laser material processing for a large types of lasers from IR (CO 2 laser, NdYAG laser) to UV (excimer laser) and different kinds of materials (metals, dielectrics) is given. Laser radiation has found a wide range of applications as machining tool for various kinds of materials processing. The machining geometry, the work piece geometry, the material properties and economic productivity claim for customized systems with special design for beam guiding, shaping and delivery in order to fully utilize the laser radiation for surface processing with optimum efficiency, maximum processing speed and high processing quality. The laser-material interaction involves complex processes of heating, melting, vaporization, ejection of atoms, ions, and molecules, shock waves, plasma initiation and plasma expansion. The interaction is dependent on the laser beam parameters (pulse duration, energy and wavelength), the solid target properties and the surrounding environments condition. Experimental results for laser surface melting and laser ablation are given. Also, assuming the applicability of a one dimensional model for short pulses used, and restricting condition to single-pulse exposure, the temperature rise on the target was calculated taking account of the finite optical absorption depth and pulse duration of the laser

On the manufacturing of a gas turbine engine part through metal spinning process

Science.gov (United States)

Hassanin, A. El; Astarita, A.; Scherillo, F.; Velotti, C.; Squillace, A.; Liguori, A.

2018-05-01

Metal spinning processes represents an interesting alternative to traditional sheet metal forming processes in several industrial contexts, such as automotive and aerospace. In this work, the production of a combustion chamber liner top prototype using AISI 304L stainless steel is proposed, in order to evaluate the process feasibility for the required part geometry. The prototypes production was carried out using a two-stage semiautomatic spinning process. The effects in terms of wall thickness reduction were investigated. Using optical microscopy and Scanning Electron Microscopy (SEM) techniques, the microstructural behavior of the metal subjected to the forming process was investigated, while for an evaluation of the influence on the mechanical properties Vickers micro-indentation tests were performed. The main result of the process, as observed from all the investigation techniques adopted, is the formation of strain induced martensite due to the severe plastic deformation and cold reduction of the material, ranging in this case from 30% to 50%. In some areas of the part section, some rips indicating an excessive tensile stress were also detected.

An examination of source material requirements contained in 10 CFR Part 40

International Nuclear Information System (INIS)

Nussbaumer, D.; Smith, D.A.; Wiblin, C.

1992-10-01

This report identifies issues for consideration for rule-making to update the requirements for source material in 10 CFR Part 40 and examines options for resolving these issues. The contemplated rulemaking is intended to update 10 CFR Part 40 to reflect current radiation protection principles and regulatory practices. It is expected that such an update would make requirements for the control of source material more comparable to those pertaining to byproduct material contained in 10 CFR Part 30. The newer biological data and dose calculation methodology reflected in revised 10 CFR Part 20 will be used in analyses of potential regulatory amendments. This report presents historical background information and discussion on the various issues identified and makes preliminary recommendations concerning needed regulatory changes and approaches to rulemaking

14 CFR 21.303 - Replacement and modification parts.

Science.gov (United States)

2010-01-01

... conforms to the drawings in the design; and (4) That the fabrication processes, construction, and assembly... AIRCRAFT CERTIFICATION PROCEDURES FOR PRODUCTS AND PARTS Approval of Materials, Parts, Processes, and... the configuration of the part; and (ii) Information on dimensions, materials, and processes necessary...

Dental ceramics: a review of new materials and processing methods

Directory of Open Access Journals (Sweden)

Lucas Hian da SILVA

2017-08-01

Full Text Available Abstract The evolution of computerized systems for the production of dental restorations associated to the development of novel microstructures for ceramic materials has caused an important change in the clinical workflow for dentists and technicians, as well as in the treatment options offered to patients. New microstructures have also been developed by the industry in order to offer ceramic and composite materials with optimized properties, i.e., good mechanical properties, appropriate wear behavior and acceptable aesthetic characteristics. The objective of this literature review is to discuss the main advantages and disadvantages of the new ceramic systems and processing methods. The manuscript is divided in five parts: I monolithic zirconia restorations; II multilayered dental prostheses; III new glass-ceramics; IV polymer infiltrated ceramics; and V novel processing technologies. Dental ceramics and processing technologies have evolved significantly in the past ten years, with most of the evolution being related to new microstructures and CAD-CAM methods. In addition, a trend towards the use of monolithic restorations has changed the way clinicians produce all-ceramic dental prostheses, since the more aesthetic multilayered restorations unfortunately are more prone to chipping or delamination. Composite materials processed via CAD-CAM have become an interesting option, as they have intermediate properties between ceramics and polymers and are more easily milled and polished.

Proceedings of microwave processing of materials 3

International Nuclear Information System (INIS)

Beatty, R.L.

1992-01-01

This book contains proceedings of the third MRS Symposium on Microwave Processing of Materials. Topics covered include: Microwave Processing Overviews, Numerical Modeling Techniques, Microwave Processing System Design, Microwave/Plasma Processing, Microwave/Materials Interactions, Microwave Processing of Ceramics, Microwave Processing of Polymers, Microwave Processing of Hazardous Wastes, Microwave NDE Techniques and Dielectric Properties and Measurements

Investigating the effect of variable gutter technique as a novel method on vertical flow of material in closed die forging processes

Energy Technology Data Exchange (ETDEWEB)

Pourbashiri, M.; Sedighi, M. [Iran University, Tehran (Iran, Islamic Republic of)

2016-04-15

Recently, Variable gutter technique has been introduced as a novel method in order to reduce waste materials in closed-die forging processes. In this paper, the capability of this method is investigated for a family of forged parts that the vertical flow of material is the last stage of forming process. As a case study, using the variable gutter technique, the amount of waste material is decreased about 50% for a sample forged part with a local rising. The results of FVM simulations and experiments confirmed the effectiveness of the variable gutter technique in such forging processes. The vertical flow of material in the die cavity (h parameter), as a criterion, for different gutter width and thickness dimensions was examined by FVM simulations. The results shown that the gutter thickness has more effect on vertical flow of material than the gutter width. By decreasing the gutter thickness and increasing the gutter width, the amount of vertical flow of material is increased about 120% and 29%, respectively. Finally, A/H ratio (A = Max width of sectional area of a forged part, H = Max height of a forged part) is proposed as shape complexity factor of a forged part. The results of FVM simulations are indicated that for the ratio of A/H > 2, the variable gutter thickness technique is more effective and can be successfully used to reduce the amount of waste materials.

Fuel cells science and engineering. Materials, processes, systems and technology. Vol. 1

Energy Technology Data Exchange (ETDEWEB)

Stolten, Detlef; Emonts, Bernd (eds.) [Forschungszentrum Juelich GmbH (DE). Inst. fuer Energieforschung (IEF), Brennstoffzellen (IEF-3)

2012-07-01

The first volume is divided in four parts and 22 chapters. It is structured as follows: PART I: Technology. Chapter 1: Technical Advancement of Fuel-Cell Research and Development (Dr. Bernd Emonts, Ludger Blum, Thomas Grube, Werner Lehnert, Juergen Mergel, Martin Mueller and Ralf Peters); 2: Single-Chamber Fuel Cells (Teko W. Napporn and Melanie Kuhn); 3: Technology and Applications of Molten Carbonate Fuel Cells (Barbara Bosio, Elisabetta Arato and Paolo Greppi); 4: Alkaline Fuel Cells (Erich Guelzow); 5: Micro Fuel Cells (Ulf Groos and Dietmar Gerteisen); 6: Principles and Technology of Microbial Fuel Cells (Jan B. A. Arends, Joachim Desloover, Sebastia Puig and Willy Verstraete); 7: Micro-Reactors for Fuel Processing (Gunther Kolb); 8: Regenerative Fuel Cells (Martin Mueller). PART II: Materials and Production Processes. Chapter 9: Advances in Solid Oxide Fuel Cell Development between 1995 and 2010 at Forschungszentrum Juelich GmbH, Germany (Vincent Haanappel); 10: Solid Oxide Fuel Cell Electrode Fabrication by Infiltration (Evren Gunen); 11: Sealing Technology for Solid Oxide Fuel Cells (K. Scott Weil); 12: Phosphoric Acid, an Electrolyte for Fuel Cells - Temperature and Composition Dependence of Vapor Pressure and Proton Conductivity (Carsten Korte); 13: Materials and Coatings for Metallic Bipolar Plates in Polymer Electrolyte Membrane Fuel Cells (Heli Wang and John A. Turner); 14: Nanostructured Materials for Fuel Cells (John F. Elter); 15: Catalysis in Low-Temperature Fuel Cells - An Overview (Sabine Schimpf and Michael Bron). PART III: Analytics and Diagnostics. Chapter 16: Impedance Spectroscopy for High-Temperature Fuel Cells (Ellen Ivers-Tiffee, Andre Leonide, Helge Schichlein, Volker Sonn and Andre Weber); 17: Post-Test Characterization of Solid Oxide Fuel-Cell Stacks (Norbert H. Menzler and Peter Batfalsky); 18: In Situ Imaging at Large-Scale Facilities (Christian Toetzke, Ingo Manke and Werner Lehnert); 19: Analytics of Physical Properties of Low

Manufacturing processes of cellular metals. Part I. Liquid route processes

International Nuclear Information System (INIS)

Fernandez, P.; Cruz, L. J.; Coleto, J.

2008-01-01

With its interesting and particular characteristics, cellular metals are taking part of the great family of new materials. They can have open or closed porosity. At the present time, the major challenge for the materials researchers is based in the manufacturing techniques improvement in order to obtain reproducible and reliable cellular metals with quality. In the present paper, the different production methods to manufacture cellular metals by liquid route are reviewed; making a short description about the main parameters involved and the advantages and drawbacks in each of them. (Author) 106 refs

Optimization of materials for the parts that compose a Tesla turbine

International Nuclear Information System (INIS)

Rocha, Geovana Vilas Boas da; Guimaraes, Lamartine N.F.; Placco, Guilherme M.

2013-01-01

The TERRA project (Tecnologia de Reatores Rapidos Avancados) of the Aeronautica (Brazil) aims to develop the necessary technologies for the design of nuclear microreactors. These, in turn, aim to address the thermal and electrical needs in space vehicles. One of the activities of this project is to build a closed thermal cycle, the Rankine type in order to test a Tesla turbine type developed by the group. In this thermodynamic cycle the water is transformed into steam, which triggers a turbine which, in turn, provide power to the alternator to be converted into electricity. The work presented a survey of the materials available on the national market for machining a Tesla type turbine. The surveys were made considering the characteristics and operating conditions of a specific thermal cycle, the interest of the group. Results: cost-benefit tables for each party of the turbine, characteristics of each material, the machining process, as well as a comparison between one of 304L stainless steel model turbine with a turbine with the selected materials. The results from this study raised the level of sophistication of the research involved the TERRA project, since the study of ideal materials that make up the parts of a Tesla type turbine in a heat cycle is unprecedented

Effects Of Thermal Exchange On Material Flow During Steel Thixoextrusion Process

International Nuclear Information System (INIS)

Becker, Eric; Gu Guochao; Langlois, Laurent; Bigot, Regis; Pesci, Raphael

2011-01-01

Semisolid processing is an innovative technology for near net-shape production of components, where the metallic alloys are processed in the semisolid state. Taking advantage of the thixotropic behavior of alloys in the semisolid state, significant progress has been made in semisolid processing. However, the consequences of such behavior on the flow during thixoforming are still not completely understood. To explore and better understand the influence of the different parameters on material flow during thixoextrusion process, thixoextrusion experiments were performed using the low carbon steel C38. The billet was partially melted at high solid fraction. Effects of various process parameters including the initial billet temperature, the temperature of die, the punch speed during process and the presence of a Ceraspray layer at the interface of tool and billet were investigated through experiments and simulation. After analyzing the results thus obtained, it was identified that the aforementioned parameters mainly affect thermal exchanges between die and part. The Ceraspray layer not only plays a lubricant role, but also acts as a thermal barrier at the interface of tool and billet. Furthermore, the thermal effects can affect the material flow which is composed of various distinct zones.

Fixed-film processes. Part 1

International Nuclear Information System (INIS)

Canziani, R.

1999-01-01

Recently, full scale fixed-film or mixed suspended and fixed biomass bioreactors have been applied in many wastewater treatments plants. These process no longer depend on biomass settle ability and can be used to improve the performance of existing plants as required by more stringent discharge permit limits, especially for nutrients and suspended solid. Also, processes may work at high rates making it possible to build small footprint installations. Fixed-film process include trickling filter, moving bed reactors fluidized bed reactors. In the first part, the theoretical base governing fixed-film processes are briefly outlined with some simple examples of calculations underlining the main differences with conventional activated sludge processes [it

Ion beam processing of advanced electronic materials

International Nuclear Information System (INIS)

Cheung, N.W.; Marwick, A.D.; Roberto, J.B.

1989-01-01

This report contains research programs discussed at the materials research society symposia on ion beam processing of advanced electronic materials. Major topics include: shallow implantation and solid-phase epitaxy; damage effects; focused ion beams; MeV implantation; high-dose implantation; implantation in III-V materials and multilayers; and implantation in electronic materials. Individual projects are processed separately for the data bases

Effect of Tooling Material on the Internal Surface Quality of Ti6Al4V Parts Fabricated by Hot Isostatic Pressing

Science.gov (United States)

Cai, Chao; Song, Bo; Wei, Qingsong; Yan, Wu; Xue, Pengju; Shi, Yusheng

2017-01-01

For the net-shape hot isostatic pressing (HIP) process, control of the internal surface roughness of as-HIPped parts remains a challenge for practical engineering. To reveal the evolution mechanism of the internal surface of the parts during the HIP process, the effect of different tooling materials (H13, T8, Cr12 steel, and graphite) as internal cores on the interfacial diffusion and surface roughness was systematically studied.

Sorting it out: bedding particle size and nesting material processing method affect nest complexity.

Science.gov (United States)

Robinson-Junker, Amy; Morin, Amelia; Pritchett-Corning, Kathleen; Gaskill, Brianna N

2017-04-01

As part of routine husbandry, an increasing number of laboratory mice receive nesting material in addition to standard bedding material in their cages. Nesting material improves health outcomes and physiological performance in mice that receive it. Providing usable nesting material uniformly and efficiently to various strains of mice remains a challenge. The aim of this study was to determine how bedding particle size, method of nesting material delivery, and processing of the nesting material before delivery affected nest building in mice of strong (BALB/cAnNCrl) and weak (C3H/HeNCrl) gathering abilities. Our data suggest that processing nesting material through a grinder in conjunction with bedding material, although convenient for provision of bedding with nesting material 'built-in', negatively affects the integrity of the nesting material and subsequent nest-building outcomes. We also found that C3H mice, previously thought to be poor nest builders, built similarly scored nests to those of BALB/c mice when provided with unprocessed nesting material. This was true even when nesting material was mixed into the bedding substrate. We also observed that when nesting material was mixed into the bedding substrate, mice of both strains would sort their bedding by particle size more often than if it were not mixed in. Our findings support the utility of the practice of distributing nesting material mixed in with bedding substrate, but not that of processing the nesting material with the bedding in order to mix them.

Automation in a material processing/storage facility

International Nuclear Information System (INIS)

Peterson, K.; Gordon, J.

1997-01-01

The Savannah River Site (SRS) is currently developing a new facility, the Actinide Packaging and Storage Facility (APSF), to process and store legacy materials from the United States nuclear stockpile. A variety of materials, with a variety of properties, packaging and handling/storage requirements, will be processed and stored at the facility. Since these materials are hazardous and radioactive, automation will be used to minimize worker exposure. Other benefits derived from automation of the facility include increased throughput capacity and enhanced security. The diversity of materials and packaging geometries to be handled poses challenges to the automation of facility processes. In addition, the nature of the materials to be processed underscores the need for safety, reliability and serviceability. The application of automation in this facility must, therefore, be accomplished in a rational and disciplined manner to satisfy the strict operational requirements of the facility. Among the functions to be automated are the transport of containers between process and storage areas via an Automatic Guided Vehicle (AGV), and various processes in the Shipping Package Unpackaging (SPU) area, the Accountability Measurements (AM) area, the Special Isotope Storage (SIS) vault and the Special Nuclear Materials (SNM) vault. Other areas of the facility are also being automated, but are outside the scope of this paper

Metabonomics for detection of nuclear materials processing

International Nuclear Information System (INIS)

Alam, Todd Michael; Luxon, Bruce A.; Neerathilingam, Muniasamy; Ansari, S.; Volk, David; Sarkar, S.; Alam, Mary Kathleen

2010-01-01

Tracking nuclear materials production and processing, particularly covert operations, is a key national security concern, given that nuclear materials processing can be a signature of nuclear weapons activities by US adversaries. Covert trafficking can also result in homeland security threats, most notably allowing terrorists to assemble devices such as dirty bombs. Existing methods depend on isotope analysis and do not necessarily detect chronic low-level exposure. In this project, indigenous organisms such as plants, small mammals, and bacteria are utilized as living sensors for the presence of chemicals used in nuclear materials processing. Such 'metabolic fingerprinting' (or 'metabonomics') employs nuclear magnetic resonance (NMR) spectroscopy to assess alterations in organismal metabolism provoked by the environmental presence of nuclear materials processing, for example the tributyl phosphate employed in the processing of spent reactor fuel rods to extract and purify uranium and plutonium for weaponization.

The Buffer and Backfill Handbook. Part 2: Materials and techniques

International Nuclear Information System (INIS)

Pusch, Roland

2001-12-01

Improved technology and prospection yielding more pure and homogeneous raw materials for preparing buffers and backfills will ultimately outdate the clays and ballast materials described in the present part of the Handbook. It describes experimentally investigated materials of potential use in repositories but other, more suitable materials will replace them in the future. The Handbook will hence have to be reviewed regularly, making room for superior materials in future, upgraded Handbook versions. Buffer is the term for dense clay used for embedment of canisters with highly radioactive waste, while backfill is soil used for filling tunnels and shafts in repositories. Examples of soil materials of potential use as buffers and backfills in repositories of KBS-3 type are described in this part of the Handbook. They are: smectitic clay materials intended for preparation of buffers (canister-embedding clay) and used as clay component in artificially prepared tunnel and shaft backfills consisting of mixtures of clay and ballast. Ballast materials intended for backfilling of tunnels and shafts and used as components of artificially prepared backfills. Smectitic natural clay soils intended for use as buffers and backfills. Very fine-grained smectite clay used as grout for sealing rock fractures. In this part of the Handbook for Buffers and Backfills, description of various candidate materials will be made with respect to their mineral composition and physical properties, with respect to the groundwater chemistry that can be expected in a deep repository in Swedish bedrock. Chapter 3 deals with smectitic clay materials intended for embedment of heat-producing canisters with highly radioactive waste. Focus is on the nature of the buffer constituents, i. e. the smectite content, the non-expanding clay minerals colloidal and the accessory non-clay minerals as well as amorphous matter and organic substances. The dominant part of the chapter describes the occurrence and origin

The Buffer and Backfill Handbook. Part 2: Materials and techniques

Energy Technology Data Exchange (ETDEWEB)

Pusch, Roland [Geodevelopment AB, Lund (Sweden)

2001-12-01

Improved technology and prospection yielding more pure and homogeneous raw materials for preparing buffers and backfills will ultimately outdate the clays and ballast materials described in the present part of the Handbook. It describes experimentally investigated materials of potential use in repositories but other, more suitable materials will replace them in the future. The Handbook will hence have to be reviewed regularly, making room for superior materials in future, upgraded Handbook versions. Buffer is the term for dense clay used for embedment of canisters with highly radioactive waste, while backfill is soil used for filling tunnels and shafts in repositories. Examples of soil materials of potential use as buffers and backfills in repositories of KBS-3 type are described in this part of the Handbook. They are: smectitic clay materials intended for preparation of buffers (canister-embedding clay) and used as clay component in artificially prepared tunnel and shaft backfills consisting of mixtures of clay and ballast. Ballast materials intended for backfilling of tunnels and shafts and used as components of artificially prepared backfills. Smectitic natural clay soils intended for use as buffers and backfills. Very fine-grained smectite clay used as grout for sealing rock fractures. In this part of the Handbook for Buffers and Backfills, description of various candidate materials will be made with respect to their mineral composition and physical properties, with respect to the groundwater chemistry that can be expected in a deep repository in Swedish bedrock. Chapter 3 deals with smectitic clay materials intended for embedment of heat-producing canisters with highly radioactive waste. Focus is on the nature of the buffer constituents, i. e. the smectite content, the non-expanding clay minerals colloidal and the accessory non-clay minerals as well as amorphous matter and organic substances. The dominant part of the chapter describes the occurrence and origin

Microstructural processes in irradiated materials

Energy Technology Data Exchange (ETDEWEB)

Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

2016-04-01

This is an editorial article (preface) for the publication of symposium papers in the Journal of Nuclear materials: These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15–19, 2015.

Corrosion-Resistant Container for Molten-Material Processing

Science.gov (United States)

Stern, Theodore G.; McNaul, Eric

2010-01-01

In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

Effect of Carbon Content on the Properties of Iron-Based Powder Metallurgical Parts Produced by the Surface Rolling Process

Directory of Open Access Journals (Sweden)

Yan Zhao

2018-01-01

Full Text Available In recent years, the rolling densification process has become increasingly widely used to strengthen powder metallurgy parts. The original composition of the rolled powder metallurgy blank has a significant effect on the rolling densification technology. The present work investigated the effects of different carbon contents (0 wt. %, 0.2 wt. %, 0.45 wt. %, and 0.8 wt. % on the rolling densification. The selection of the raw materials in the surface rolling densification process was analyzed based on the pore condition, structure, hardness, and friction performance of the materials. The results show that the 0.8 wt. % carbon content of the surface rolling material can effectively improve the properties of iron-based powder metallurgy parts. The samples with 0.8 wt. % carbon have the highest surface hardness (340 HV0.1 and the lowest surface friction coefficient (0.35. Even if the dense layer depth is 1.13 mm, which is thinner than other samples with low carbon content, it also meets the requirements for powder metallurgy parts such as gears used in the auto industry.

Functionally graded materials

CERN Document Server

Mahamood, Rasheedat Modupe

2017-01-01

This book presents the concept of functionally graded materials as well as their use and different fabrication processes. The authors describe the use of additive manufacturing technology for the production of very complex parts directly from the three dimension computer aided design of the part by adding material layer after layer. A case study is also presented in the book on the experimental analysis of functionally graded material using laser metal deposition process.

STUDY ON THE USAGE OF SPECIAL MATERIALS FOR HIGH-STRENGTH PARTS USED IN THE MACHINES MANUFACTURING INDUSTRY

Directory of Open Access Journals (Sweden)

BIBU Marius

2016-09-01

Full Text Available Whereas formerly metallic materials were used extensively and for various purposes in the machines manufacturing industry, nowadays new materials are sought that can replace the "conventional" machines manufacturing materials with new ones. This is especially challenging in areas where parts need to be able to withstand very tough conditions, such as high temperatures or large forces applied to them. The current paper intends to analyze some of the most widely used materials for high-strength applications. A special focus in this regard is on the one hand in fiber-reinforced composite materials with the polymer matrix and on the other hand on basalt. The most important properties, processing technologies and applications of these materials are analyzed and discussed and conclusions are drawn regarding their compatibility with the intended purpose.

Metabonomics for detection of nuclear materials processing.

Energy Technology Data Exchange (ETDEWEB)

Alam, Todd Michael; Luxon, Bruce A. (University Texas Medical Branch); Neerathilingam, Muniasamy (University Texas Medical Branch); Ansari, S. (University Texas Medical Branch); Volk, David (University Texas Medical Branch); Sarkar, S. (University Texas Medical Branch); Alam, Mary Kathleen

2010-08-01

Tracking nuclear materials production and processing, particularly covert operations, is a key national security concern, given that nuclear materials processing can be a signature of nuclear weapons activities by US adversaries. Covert trafficking can also result in homeland security threats, most notably allowing terrorists to assemble devices such as dirty bombs. Existing methods depend on isotope analysis and do not necessarily detect chronic low-level exposure. In this project, indigenous organisms such as plants, small mammals, and bacteria are utilized as living sensors for the presence of chemicals used in nuclear materials processing. Such 'metabolic fingerprinting' (or 'metabonomics') employs nuclear magnetic resonance (NMR) spectroscopy to assess alterations in organismal metabolism provoked by the environmental presence of nuclear materials processing, for example the tributyl phosphate employed in the processing of spent reactor fuel rods to extract and purify uranium and plutonium for weaponization.

Multibarrier waste forms. Part III: Process considerations

International Nuclear Information System (INIS)

Lokken, R.O.

1979-10-01

The multibarrier concept for the solidification and storage of radioactive waste utilizes up to three barriers to isolate radionuclides from the environment: a solidified waste inner core, an impervious coating, and a metal matrix. The coating and metal matrix give the composite waste form enhanced inertness with improvements in thermal stability, mechanical strength, and leach resistance. Preliminary process flow rates and material costs were evaluated for four multibarrier waste forms with the process complexity increasing thusly: glass marbles, uncoated supercalcine, glass-coated supercalcine, and PyC/Al 2 O 3 -coated supercalcine. This report discusses the process variables and their effect on optimization of product quality, processing simplicity, and material cost. 11 figures, 2 tables

Risks and reliability of manufacturing processes as related to composite materials for spacecraft structures

Science.gov (United States)

Bao, Han P.

1995-01-01

Fabricating primary aircraft and spacecraft structures using advanced composite materials entail both benefits and risks. The benefits come from much improved strength-to-weight ratios and stiffness-to-weight ratios, potential for less part count, ability to tailor properties, chemical and solvent resistance, and superior thermal properties. On the other hand, the risks involved include high material costs, lack of processing experience, expensive labor, poor reproducibility, high toxicity for some composites, and a variety of space induced risks. The purpose of this project is to generate a manufacturing database for a selected number of materials with potential for space applications, and to rely on this database to develop quantitative approaches to screen candidate materials and processes for space applications on the basis of their manufacturing risks including costs. So far, the following materials have been included in the database: epoxies, polycyanates, bismalemides, PMR-15, polyphenylene sulfides, polyetherimides, polyetheretherketone, and aluminum lithium. The first four materials are thermoset composites; the next three are thermoplastic composites, and the last one is is a metal. The emphasis of this database is on factors affecting manufacturing such as cost of raw material, handling aspects which include working life and shelf life of resins, process temperature, chemical/solvent resistance, moisture resistance, damage tolerance, toxicity, outgassing, thermal cycling, and void content, nature or type of process, associate tooling, and in-process quality assurance. Based on industry experience and published literature, a relative ranking was established for each of the factors affecting manufacturing as listed above. Potential applications of this database include the determination of a delta cost factor for specific structures with a given process plan and a general methodology to screen materials and processes for incorporation into the current

Microstructural processes in irradiated materials

Science.gov (United States)

Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

2016-04-01

These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15-19, 2015.

Parts, Materials, and Processes Control Program for Expendable Launch Vehicles

Science.gov (United States)

2015-07-31

Resistors 1. All hollow glass or hollow ceramic core devices 2. Unpassivated Nicrome film resistors F-6 3. All hermetic hollow ceramic core film...be the core material, the insulation of the magnet, etc. 2/ Current rating for each winding shall be less than or equal to the rating for a bundle...Instrument Type, General Specification for MIL-PRF-23648 Resistors, Thermal (Thermistor) Insulated , General Specification for MIL-DTL-24308

Materials and fabrication processes for operation in hot hydrogen

International Nuclear Information System (INIS)

Tuffias, R.H.; Duffy, A.J.; Arrieta, V.M.; Abrams, W.M.; Benander, R.E.

1997-01-01

Operation in hot (2500 endash 3000 K) hydrogen severely limits the choice of structural materials. Rhenium is nonreactive with and has low permeability to hydrogen, and has sufficient strength up to 2800 K. Carbon, in the form of graphite or carbon composites, has excellent high temperature strength but reacts with hydrogen to form methane at a rapid rate above 2000 K. The carbides of zirconium, niobium, hafnium, and tantalum are nonreactive with and have low permeability to hydrogen, but they can be reliably fabricated only in the form of coatings. In order to demonstrate the Integrated Solar Upper Stage (ISUS) solar-thermal propulsion concept, rhenium and rhenium-coated graphite were chosen as the structural materials for the receiver-absorber-converter (RAC) component of the ISUS system. Several methods were investigated for fabricating the rhenium parts and coatings, with chemical vapor deposition (CVD) and Ultramet chosen as the most likely process and company for success. The CVD or rhenium and other refractory materials were thus applied to the ISUS program for fabrication of the RAC subsystem. copyright 1997 American Institute of Physics

The materials processing research base of the Materials Processing Center

Science.gov (United States)

Latanision, R. M.

1986-01-01

An annual report of the research activities of the Materials Processing Center of the Massachusetts Institute of Technology is given. Research on dielectrophoresis in the microgravity environment, phase separation kinetics in immiscible liquids, transport properties of droplet clusters in gravity-free fields, probes and monitors for the study of solidification of molten semiconductors, fluid mechanics and mass transfer in melt crystal growth, and heat flow control and segregation in directional solidification are discussed.

Model Stirrer Based on a Multi-Material Turntable for Microwave Processing Materials

Directory of Open Access Journals (Sweden)

Jinghua Ye

2017-01-01

Full Text Available Microwaves have been widely used in the treatment of materials, such as heating, drying, and sterilization. However, the heating in the commonly used microwave applicators is usually uneven. In this paper, a novel multi-material turntable structure is creatively proposed to improve the temperature uniformity in microwave ovens. Three customized turntables consisting of polyethylene (PE and alumina, PE and aluminum, and alumina and aluminum are, respectively, utilized in a domestic microwave oven in simulation. During the heating process, the processed material is placed on a fixed Teflon bracket which covers the constantly rotating turntable. Experiments are conducted to measure the surface and point temperatures using an infrared thermal imaging camera and optical fibers. Simulated results are compared qualitatively with the measured ones, which verifies the simulated models. Compared with the turntables consisting of a single material, a 26%–47% increase in temperature uniformity from adapting the multi-material turntable can be observed for the microwave-processed materials.

Toward a virtual platform for materials processing

Science.gov (United States)

Schmitz, G. J.; Prahl, U.

2009-05-01

Any production is based on materials eventually becoming components of a final product. Material properties being determined by the microstructure of the material thus are of utmost importance both for productivity and reliability of processing during production and for application and reliability of the product components. A sound prediction of materials properties therefore is highly important. Such a prediction requires tracking of microstructure and properties evolution along the entire component life cycle starting from a homogeneous, isotropic and stress-free melt and eventually ending in failure under operational load. This article will outline ongoing activities at the RWTH Aachen University aiming at establishing a virtual platform for materials processing comprising a virtual, integrative numerical description of processes and of the microstructure evolution along the entire production chain and even extending further toward microstructure and properties evolution under operational conditions.

DBMS Development of Irradiated Materials and Spare parts on master-slave manipulator in IMEF

Energy Technology Data Exchange (ETDEWEB)

Choo, Y. S.; Kim, D. S.; Jung, Y. H.; Kim, H. M.; Yoo, B. O.; Baik, S. J.; Hong, K. P.; Ahn, S. B.; Ryu, W. S. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2008-12-15

The data of irradiated specimens(include nuclear fuel) which are transported from research reactor and commercial power reactor and the spare parts of the master-slave manipulator for the IMEF facility, which is operated since 1996, were controlled and managed through the Hangul and Excel software. But it is recommended to use a special program, which is developed for DBMS, for the beneficial control and systematic management of all irradiated specimens, especially assuming the increase of specimen's kind and amount by increasing customers in the near future. This report summarized the whole logical and physical processes and results about following items : - Management System of Irradiated Materials including nuclear fuel - Management System of spare parts for the master-slave manipulator.

Process Materialization Using Templates and Rules to Design Flexible Process Models

Science.gov (United States)

Kumar, Akhil; Yao, Wen

The main idea in this paper is to show how flexible processes can be designed by combining generic process templates and business rules. We instantiate a process by applying rules to specific case data, and running a materialization algorithm. The customized process instance is then executed in an existing workflow engine. We present an architecture and also give an algorithm for process materialization. The rules are written in a logic-based language like Prolog. Our focus is on capturing deeper process knowledge and achieving a holistic approach to robust process design that encompasses control flow, resources and data, as well as makes it easier to accommodate changes to business policy.

Demonstration of a remotely operated TRU waste size-reduction and material handling process

International Nuclear Information System (INIS)

Stewart, J.A. III; Schuler, T.F.; Ward, C.R.

1986-01-01

Noncombustible Pu-238 and Pu-239 waste is generated as a result of normal operation and decommissioning activity at the Savannah River Plant and is being retrievably stored at the site. As part of the long-term plan to process the stored waste and current waste for permanent disposal, a remote size-reduction and material handling process is being tested at Savannah River Laboratory to provide design support for the plant TRU Waste Facility scheduled to be completed in 1993. The process consists of a large, low-speed shredder and material handling system, a remote worktable, a bagless transfer system, and a robotically controlled manipulator, or Telerobot. Initial testing of the shredder and material handling system and a cycle test of the bagless transfer system were completed. Initial Telerobot run-in and system evaluation was completed. User software was evaluated and modified to support complete menu-driven operation. Telerobot prototype size-reduction tooling was designed and successfully tested. Complete nonradioactive testing of the equipment is scheduled to be completed in 1987

Femtosecond laser materials processing

International Nuclear Information System (INIS)

Stuart, B.C.

1997-01-01

The use femtosecond pulses for materials processing results in very precise cutting and drilling with high efficiency. Energy deposited in the electrons is not coupled into the bulk during the pulse, resulting in negligible shock or thermal loading to adjacent areas

MANAGEMENT PROCEDURE OF SUPPLIES OF UNITS, MATERIALS AND CONSTITUENT PARTS FOR REPAIR AND MAINTENANCE SUPPORT OF TRANSPORT AND PRODUCTION MACHINES

Directory of Open Access Journals (Sweden)

Victor Yurievich Stroganov

2017-05-01

Full Text Available This article considers a question of creation of schemes and sequence of passing of the main stages of process of execution of repair and maintenance works order taking into account formation of stocks of necessary spare parts, materials and constituent parts. Models of an input stream are offered for inventory control system, which are rather adequately described by autoregressive models of order two.

Process and part filling control in micro injection molding

DEFF Research Database (Denmark)

Tosello, Guido; Hansen, Hans Nørgaard; Schoth, Andreas

2008-01-01

The influence of process parameters on μ-injection molding (μIM) and on μ-injection molded parts has been investigated using Design of Experiments. A mold with a sensor applied at injection location was used to monitor actual injection pressure and to determine the cavity filling time. Flow markers...... position was measured on the polymer μ-parts to evaluate filling behavior of the polymer melt flowing through μ-features. Experimental results obtained under different processing conditions were evaluated to correlate the process parameter levels influence on the selected responses. Results showed...... that the injection speed in one of the most influencing process parameters on the μIM process and on the μ-parts filling....

Criteria for prediction of plastic instabilities for hot working processes. (Part I: Theoretical review)

International Nuclear Information System (INIS)

Al Omar, A.; Prado, J. M.

2010-01-01

Hot working processes often induce high levels of deformation at high strain rates, and impose very complex multiaxial modes of solicitation. These processes are essentially limited by apparition and development of plastic instabilities. These may be the direct cause of rapid crack propagation, which lead to a possible final rupture. The complexity of deformation modes and the simultaneous intervention of several parameters have led many researchers to develop various criteria, with different approaches, to predict the occurrence of defects and to optimize process control parameters. The aim of the present paper is to summarize the general characteristics of some instability criteria, widely used in the literature, for the prediction of plastic instabilities during hot working. It was considered appropriate to divide the work into two parts: part I presents the phenomenological criteria for the prediction of plastic instabilities, based on descriptive observation of microscopic phenomena of the deformation (strain hardening and strain rate sensitivity), and discusses the continuum criteria based on the principle of maximum rate of entropy production of irreversible thermodynamics applied to continuum mechanics of large plastic flow. Also, this part provides a bibliographical discussion among several authors with regard to the physical foundations of dynamic materials model. In part II, of the work, a comparative study has been carried out to characterize the flow instability during a hot working process of a medium carbon microalloyed using phenomenological and continuum criteria. (Author) 83 refs.

Sol-gel materials for optofluidics - process and applications

DEFF Research Database (Denmark)

Mikkelsen, Morten Bo Lindholm

2011-01-01

This Ph.D. thesis is concerned with the use of sol-gel materials in optofluidic applications and the physics of DNA molecules in nanoconfinement. The bottom-up formation of solid material, which is provided by the sol-gel process, enables control of the chemical composition and porosity...... of the material. At early stages of gelation, thin gel coatings can be structured by nanoimprint lithography, and purely inorganic silica materials can be obtained by subsequent thermal annealing. The sol-gel process thus constitutes a unique method for nanofabrication of silica materials of special properties....... In this work, sol-gel silica is introduced as a new material class for the fabrication of lab-on-a-chip devices for DNA analysis. An imprint process with a rigid, non-permeable stamp was developed, which enabled fabrication of micro- and nanofluidic silica channels in a single process step without use of any...

Comparisons of processes and performance of SSC-VQP material

International Nuclear Information System (INIS)

Seuntjens, J.M.; Clark, F.Y.; Erdmann, M.J.; Coleman, E.S.; Jones, B.A.

1994-01-01

The Superconducting Super Collider's (SSC) cable Vendor Qualification Program (VQP) will end in FY 1993. At the time of this writing, all 8 vendors involved in this program have demonstrated capability to fabricate conductor which meets SSC specifications. The magnet vendors have hard choices to make in calendar year 1993 in deciding which cable vendors will make the production cable. It is well accepted that because of requirements of magnet uniformity, that only one vendor will be chosen for dipole Inner cable, one vendor for dipole Outer cable, and one vendor for quadrupole Outer cable. The production quantities are nominally 500, 500, and 200 metric tonnes, respectively. Among the many deciding factors are a technically sound production process, process control, and production quantity capability of each cable vendor. Qualified vendors will have proven their technical process and process control is adequate for production quantities. This paper is part of ongoing effort to provide technical information for the magnet vendor's decision making process. Some of the Phase IB process data is summarized as well as results of a portion of the materials characterization performed at the SSC Laboratory. Key process and final product parameters for each cable vendor are compared without identifying specific vendor's process detail

Comparisons of processes and performance of SSC-VQP material

International Nuclear Information System (INIS)

Seuntjens, J.; Clark, F.; Erdmann, M.; Coleman, E.; Jones, B.

1993-05-01

The Superconducting Super Collider's (SSC) cable Vendor Qualification Program (VQP) will end in FY 1993. At the time of this writing, all 8 vendors involved in this program have demonstrated capability to fabricate conductor which meets SSC specifications. The magnet vendors have hard choices to make in calendar year 1993 in deciding which cable vendors will make the production cable. It is well accepted that because of requirements of magnet uniformity, that only one vendor will be chosen for dipole Inner cable, one vendor for dipole Outer cable, and one vendor for quadrupole Outer cable. The production quantities are nominally 500, 500, and 200 metric tonnes, respectively. Among the many deciding factors are a technically sound production process, process control, and production quantity capability of each cable vendor. Qualified vendors will have proven their technical process and process control is adequate for production quantities. This paper is part of ongoing effort to provide technical information for the magnet vendor's decision making process. Some of the Phase IB process data is summarized and well as results of a portion of the materials characterization performed at the SSC Laboratory. Key process and final product parameters for each cable vendor are compared without identifying specific vendor's process detail

Microwave processing of radioactive materials-I

International Nuclear Information System (INIS)

White, T.L.; Berry, J.B.

1989-01-01

This paper is the first of two papers that reviews the major past and present applications of microwave energy for processing radioactive materials, with particular emphasis on processing radioactive wastes. Microwave heating occurs through the internal friction produced inside a dielectric material when its molecules vibrate in response to an oscillating microwave field. For this presentation, we shall focus on the two FCC-approved microwave frequencies for industrial, scientific, and medical use, 915 and 2450 MHz. Also, because of space limitations, we shall postpone addressing plasma processing of hazardous wastes using microwave energy until a later date. 13 refs., 4 figs

Process of treating bituminous material, etc

Energy Technology Data Exchange (ETDEWEB)

Pfeiffer, J P

1939-09-28

Process for the preparation of bituminous materials or substances which they contain and of better properties, especially those adhering and subdividing in the presence of water or moisture, in that these materials are mixed with amounts of sulfuric acid esters or arylsufonic aicd esters of low primary aliphatic alcohols or with materials from which these esters can be formed.

Roadmap for Process Equipment Materials Technology

Energy Technology Data Exchange (ETDEWEB)

none,

2003-10-01

This Technology Roadmap addresses the ever-changing material needs of the chemical and allied process industries, and the energy, economic and environmental burdens associated with corrosion and other materials performance and lifetime issues. This Technology Roadmap outlines the most critical of these R&D needs, and how they can impact the challenges facing today’s materials of construction.

Mechanical Behavior of Additive Manufactured Layered Materials, Part 2: Stainless Steels

Science.gov (United States)

2015-04-30

materials. Elsevier, Oxford; 2007: 416 -420. [19] Deng, D., Chen, R., Sun, Q. and Li, X. Microstructural study of 17-4PH stainless steel after plasma...1 Mechanical Behavior of Additive Manufactured Layered Materials, Part 2: Stainless Steels * Todd M. Mower † and Michael J. Long M.I.T. Lincoln... stainless steel alloys produced with Direct Metal Laser Sintering (DMLS) was measured and is compared to that of similar conventional materials

Determination of Process Parameters for High-Density, Ti-6Al-4V Parts Using Additive Manufacturing

Energy Technology Data Exchange (ETDEWEB)

Kamath, C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2017-08-10

In our earlier work, we described an approach for determining the process parameters that re- sult in high-density parts manufactured using the additive-manufacturing process of selective laser melting (SLM). Our approach, which combines simple simulations and experiments, was demon- strated using 316L stainless steel. We have also used the approach successfully for several other materials. This short note summarizes the results of our work in determining process parameters for Ti-6Al-4V using a Concept Laser M2 system.

New Materials Design Through Friction Stir Processing Techniques

International Nuclear Information System (INIS)

Buffa, G.; Fratini, L.; Shivpuri, R.

2007-01-01

Friction Stir Welding (FSW) has reached a large interest in the scientific community and in the last years also in the industrial environment, due to the advantages of such solid state welding process with respect to the classic ones. The complex material flow occurring during the process plays a fundamental role in such solid state welding process, since it determines dramatic changes in the material microstructure of the so called weld nugget, which affects the effectiveness of the joints. What is more, Friction Stir Processing (FSP) is mainly being considered for producing high-strain-rate-superplastic (HSRS) microstructure in commercial aluminum alloys. The aim of the present research is the development of a locally composite material through the Friction Stir Processing (FSP) of two AA7075-T6 blanks and a different material insert. The results of a preliminary experimental campaign, carried out at the varying of the additional material placed at the sheets interface under different conditions, are presented. Micro and macro observation of the such obtained joints permitted to investigate the effects of such process on the overall joint performance

Transport phenomena in materials processing---1990

International Nuclear Information System (INIS)

Bishop, B.J.; Lior, N.; Lavine, A.; Flik, M.; Karwe, M.V.; Bergman, T.L.; Beckermann, C.; Charmchi, M.

1990-01-01

The papers contained in this volume represent a wide range of current research interests in processes such as food and polymer processing, casting, welding, machining, laser cutting, and superconductor processing. This volume includes papers presented in four sessions: Heat Transfer in Materials Processing; Thermal Phenomena in Superconductor Processing; Heat Transfer in Food and Polymer Processing; Heat Transfer in CAsting and Welding

Material Behavior Based Hybrid Process for Sheet Draw-Forging Thin Walled Magnesium Alloys

International Nuclear Information System (INIS)

Sheng, Z.Q.; Shivpuri, R.

2005-01-01

Magnesium alloys are conventionally formed at the elevated temperatures. The thermally improved formability is sensitive to the temperature and strain rate. Due to limitations in forming speeds, tooling strength and narrow processing windows, complex thin walled parts cannot be made by traditional warm drawing or hot forging processes. A hybrid process, which is based on the deformation mechanism of magnesium alloys at the elevated temperature, is proposed that combines warm drawing and hot forging modes to produce an aggressive geometry at acceptable forming speed. The process parameters, such as temperatures, forming speeds etc. are determined by the FEM modeling and simulation. Sensitivity analysis under the constraint of forming limits of Mg alloy sheet material and strength of tooling material is carried out. The proposed approach is demonstrated on a conical geometry with thin walls and with bottom features. Results show that designed geometry can be formed in about 8 seconds, this cannot be formed by conventional forging while around 1000s is required for warm drawing. This process is being further investigated through controlled experiments

Automated processing of nuclear materials accounting data

International Nuclear Information System (INIS)

Straka, J.; Pacak, P.; Moravec, J.

1980-01-01

An automated system was developed of nuclear materials accounting in Czechoslovakia. The system allows automating data processing including data storage. It comprises keeping records of inventories and material balance. In designing the system, the aim of the IAEA was taken into consideration, ie., building a unified information system interconnected with state-run systems of accounting and checking nuclear materials in the signatory countries of the non-proliferation treaty. The nuclear materials accounting programs were written in PL-1 and were tested at an EC 1040 computer at UJV Rez where also the routine data processing takes place. (B.S.)

Sandia Laboratories technical capabilities: materials and processes

International Nuclear Information System (INIS)

Lundergan, C.D.; Mead, P.L.

1977-08-01

Materials and process activities have emphasized the balance between research and development necessary to provide materials compatible with the extreme environments and performance requirements associated with nuclear ordnance. Specific technical areas which have continuing emphasis include metallurgy, composites, surface characterization and thin films, polymers, ceramics, and high-temperature characterization. Complete processing and fabrication facilities assure the capability for early evaluation and use of tailored materials. Efforts are focused on material applications involving structural and electronic materials, thermal and electrical insulation, radiation shields, and shock mitigation. Key elements in these efforts are functionability, reliability, and longevity. This interdisciplinary approach to scientific materials engineering results from the recognition that many disciplines are required to understand, characterize, and apply materials, and from the fact that material design is an essential element in meeting the objectives of quality, functionality, and life. In effect, the responsibility of a materials group extends beyond the development of a material into the understanding and description of its behavior in the extreme environments to which it will be subjected

The Feasibility of Teaching Science via a Socio-Historical Approach. Part 2. Classroom Materials. Practical Paper No. 303. (Part 1 of 2 Parts).

Science.gov (United States)

Agin, Michael Lawrence

This publication, part 1 of two parts, presents the narrative materials for the teaching of the concept--the development of atomic energy and its social implications--growing out of a study made to determine the feasibility of teaching scientific concepts related to the social and historical developments of science and selected concepts related to…

The Feasibility of Teaching Science via a Socio-Historical Approach. Part 2. Classroom Materials. Practical Paper No. 303. (Part 2 of 2 Parts).

Science.gov (United States)

Agin, Michael Lawrence

Reported is part 2 of a two-part publication which presents the narrative materials for the teaching of the concept--the development of atomic energy and its social implications. This publication is the result of a study to determine the feasibility of teaching scientific concepts related to the social and historical developments of science and…

Investigation on the micro injection molding process of an overmolded multi-material micro component

DEFF Research Database (Denmark)

Baruffi, Federico; Calaon, Matteo; Tosello, Guido

and difficult assembly steps, being the plastic molded directly on a metal substrate. In this scenario, an investigation on the fully automated micro overmolding manufacturing technology of a three-material micro component for acoustic applications has been carried out. Preliminary experiments allowed......Micro injection molding (μIM) is one of the few technologies capable of meeting the increasing demand of complex shaped micro plastic parts. This process, combined with the overmolding technique, allows a fast and cost-efficient production of multi-material micro components, saving numerous...

TXRF applications for semiconductor materials and process characterization

International Nuclear Information System (INIS)

Zaitz, M.A.

2000-01-01

In the past 30 years, the semiconductor industry has undergone a dramatic evolution in technology which now has become part of our daily lives. The density of transistors on a chip has grown exponentially, approximately doubling every 18 months or increasing 3200 times. Early chips from the 1970's had about 2300 components on them compared to 7.5 million on today's sophisticated microprocessors. It is an exhausting pace with no let up in sight. Traditional materials are no longer keeping pace. Smaller and smaller circuits require alternative materials and processes. New materials such as high k and low k dielectric are being evaluated to replace silicon dioxide both as a gate material and as an insulator. Copper wiring which has less resistance thereby increasing signal speed is well into manufacturing. Other technologies such as SOI (silicon on insulator) are good candidates to win the battle of speed and performance. To keep this pace of phenomenal creativity going, material characterization and process development needs novel and innovative techniques. The versatility of total reflection x-ray florescence (TXRF) makes it an ideal analytical instrument for research and development studies for ultra trace metal analysis. TXRF can easily measure the surfaces of thin metallic films, but also both low and high K dielectric materials for ultra trace contamination levels. The multiple element capability provides accurate quantitative data over a wide range of elements. Nontraditional elements such as argon which is easily trapped in films during the sputter deposition process are easily detected by TXRF. Advances in light element; Al, Na, Mg, are providing information that was very difficult and time consuming to obtain by other analytical techniques. TXRF analysis on wafers show aluminum contamination patterns from a brush clean study and an ion implanted, shallow doped study. The silicon wafer is the perfect carrier for a TXRF analysis- smooth and highly polished for

Nonterrestrial material processing and manufacturing of large space systems

Science.gov (United States)

Von Tiesenhausen, G.

1979-01-01

Nonterrestrial processing of materials and manufacturing of large space system components from preprocessed lunar materials at a manufacturing site in space is described. Lunar materials mined and preprocessed at the lunar resource complex will be flown to the space manufacturing facility (SMF), where together with supplementary terrestrial materials, they will be final processed and fabricated into space communication systems, solar cell blankets, radio frequency generators, and electrical equipment. Satellite Power System (SPS) material requirements and lunar material availability and utilization are detailed, and the SMF processing, refining, fabricating facilities, material flow and manpower requirements are described.

Materials-based process tolerances for neutron generator encapsulation

International Nuclear Information System (INIS)

Berry, Ryan S.; Adolf, Douglas Brian; Stavig, Mark Edwin

2007-01-01

Variations in the neutron generator encapsulation process can affect functionality. However, instead of following the historical path in which the effects of process variations are assessed directly through functional tests, this study examines how material properties key to generator functionality correlate with process variations. The results of this type of investigation will be applicable to all generators and can provide insight on the most profitable paths to process and material improvements. Surprisingly, the results at this point imply that the process is quite robust, and many of the current process tolerances are perhaps overly restrictive. The good news lies in the fact that our current process ensures reproducible material properties. The bad new lies in the fact that it would be difficult to solve functional problems by changes in the process

Materials-based process tolerances for neutron generator encapsulation.

Energy Technology Data Exchange (ETDEWEB)

Berry, Ryan S.; Adolf, Douglas Brian; Stavig, Mark Edwin

2007-10-01

Variations in the neutron generator encapsulation process can affect functionality. However, instead of following the historical path in which the effects of process variations are assessed directly through functional tests, this study examines how material properties key to generator functionality correlate with process variations. The results of this type of investigation will be applicable to all generators and can provide insight on the most profitable paths to process and material improvements. Surprisingly, the results at this point imply that the process is quite robust, and many of the current process tolerances are perhaps overly restrictive. The good news lies in the fact that our current process ensures reproducible material properties. The bad new lies in the fact that it would be difficult to solve functional problems by changes in the process.

The Design and Construction Process of a Test Stand for Casting the Power Steering’S Housing with the Use of the Pdcpd Material

Science.gov (United States)

Sobek, M.; Baier, A.; Grabowski, Ł.

2018-01-01

The use of new technologies and materials in various industries is a natural process that is directly related to the very high rate of development of these technologies. Certain industries decide to much faster introduce new technologies and materials. One of such branches is the automotive industry, whose representatives are very energetically looking for both financial savings and savings resulting from the vehicles mass reduction. An economically justified approach to construction materials is leading the search for new solutions and materials. The use of a modern material such as the two-component PDCPD composite shows hitherto unknown possibilities of producing subassemblies of many different constructions. The possibility of using a modern composite material with parameters comparable to that of metals and significantly lighter, can be an excellent alternative in the selection of materials for many parts of motor vehicles. The potentiality of precise casting of tolerated surfaces will allow to reduce the operations related to machining process, which is an indispensable part of the production process of elements that are cast of metal. This article describes the process of designing and building a test stand for precise positioning of power steering gear components at the stage of casting their housing. The article presents the principle of operation of the test stand and the process of preparation for the casting and the cast itself will be rudely described. Due to the implementation of research as part of a research project with an industrial partner, the article will only describe some operations. This is related to the confidentiality of the project.

The effect of material productivity on scrap reduction on aluminum reduction pot process

Science.gov (United States)

Huda, L. N.

2018-02-01

Scrap in the production process is defined as part of production that can not be accepted as the final product due to production failure. The amount of scarp occurring in the reduction pot production process of one of the aluminum smelting furnaces exceeds the acceptance standard of 5 to 10%. This affects the amount of production produced. The purpose of this study is to reduce the amount of scrap produced to increase the productivity of the materials used. The solution is carried-out by making improvements using Lean Six Sigma method. In the initial calculation, material productivity ranged from 0.88. Based on the study, the factors that cause the high amount of scrap produced is the use of Na2O which is inserted into the alumina is different in size and the influence of noise that occurs in pots that are difficult to control. The analysis base on Lean Six Sigma obtained process cycle efficiency (PCE) equal to 86,92% for actual condition. Process improvement is carried-out through define, measure, analyze, improve and control procedure on Na2O feeding process and PCE value decrease 6,05%. This indicates that increased process capability will reduce scrap. A decrease in scrap amount of about 6% will be able to increase material productivity by 0.05%. This indicates that continuous process control is needed to decrease the number of scraps and increase productivity.

2004 research briefs :Materials and Process Sciences Center.

Energy Technology Data Exchange (ETDEWEB)

Cieslak, Michael J.

2004-01-01

This report is the latest in a continuing series that highlights the recent technical accomplishments associated with the work being performed within the Materials and Process Sciences Center. Our research and development activities primarily address the materials-engineering needs of Sandia's Nuclear-Weapons (NW) program. In addition, we have significant efforts that support programs managed by the other laboratory business units. Our wide range of activities occurs within six thematic areas: Materials Aging and Reliability, Scientifically Engineered Materials, Materials Processing, Materials Characterization, Materials for Microsystems, and Materials Modeling and Simulation. We believe these highlights collectively demonstrate the importance that a strong materials-science base has on the ultimate success of the NW program and the overall DOE technology portfolio.

Advanced Technology Composite Fuselage - Materials and Processes

Science.gov (United States)

Scholz, D. B.; Dost, E. F.; Flynn, B. W.; Ilcewicz, L. B.; Nelson, K. M.; Sawicki, A. J.; Walker, T. H.; Lakes, R. S.

1997-01-01

The goal of Boeing's Advanced Technology Composite Aircraft Structures (ATCAS) program was to develop the technology required for cost and weight efficient use of composite materials in transport fuselage structure. This contractor report describes results of material and process selection, development, and characterization activities. Carbon fiber reinforced epoxy was chosen for fuselage skins and stiffening elements and for passenger and cargo floor structures. The automated fiber placement (AFP) process was selected for fabrication of monolithic and sandwich skin panels. Circumferential frames and window frames were braided and resin transfer molded (RTM'd). Pultrusion was selected for fabrication of floor beams and constant section stiffening elements. Drape forming was chosen for stringers and other stiffening elements. Significant development efforts were expended on the AFP, braiding, and RTM processes. Sandwich core materials and core edge close-out design concepts were evaluated. Autoclave cure processes were developed for stiffened skin and sandwich structures. The stiffness, strength, notch sensitivity, and bearing/bypass properties of fiber-placed skin materials and braided/RTM'd circumferential frame materials were characterized. The strength and durability of cocured and cobonded joints were evaluated. Impact damage resistance of stiffened skin and sandwich structures typical of fuselage panels was investigated. Fluid penetration and migration mechanisms for sandwich panels were studied.

Process for carbonizing hard-to-heat bituminous material like shale

Energy Technology Data Exchange (ETDEWEB)

Nagel, K

1921-11-29

A process is described for carbonizing bituminous material, like shale, with the production of sufficient heat for carbonization by burning a part of the bitumen itself by means of a gas stream going in a circuit, to which oxygen in regulated amounts is admitted. It is characterized by the fact that the gas stream already cooled for detarring before its re-entrance into the carbonization chamber is mixed in the inlet channels with an amount of oxygen (air or other free oxygen containing gases), that without sintering or melting of the residue it is burned and the carbonization is carried out evenly.

Improved Nondestructive Disassembly Process using Augmented Reality and RFID Product/Part Tracking

Directory of Open Access Journals (Sweden)

Ile Mircheski

2017-11-01

Full Text Available The waste from electric and electronic equipment and discarded automobiles in the past grew rapidly and resulted with waste in billions of tones. The aim of this paper is to present an improved non-destructive disassembly process of electromechanical products using augmented reality based devices, such as glasses, tablets or mobile phones, and RFID technology for valuable product/part tracking. The proposed method includes tagging of components of interest in the product assembly by using a RFID tag. The valuable product is marked with specific ID number written in the RFID tag, in order to declare the product. The relevant data such as material and weight of components, guidelines for non-destructive disassembly for the valuable product and removing of component of interest will be obtained with the assistance of RFID tag and a centralized database. This modular system offers guidelines for the non-destructive disassembly process for obtaining valuable component of interest intended for easy repairs, remanufacture, reuse or recycling. The guidelines are in video presentation format using augmented reality for easy visualization of non-destructive disassembly process. The benefits of proposed modular system includes biggest percentage of reuse of the valuable components, easy maintaining, improved material recycling, environmental protection and greater total return form end of life products.

Microbial mineralization processes in Antarctic soils and on plant material

International Nuclear Information System (INIS)

Boelter, M.

1991-01-01

Soil samples and different plant material from the maritime and continental Antarctic were analyzed for their actual and potential respiration by different methods: total CO 2 -evolution, biological oxygen demand and use of 14C-labeled glucose which may serve as a model for dissolved organic carbohydrates. Since these methods are argued to indicate the mineralization of different fractions of the total organic material by different actual populations, a comparison between the data from these techniques is carried out with regard to their contributions of the total organic matter debris in these environments. The part of respired material calculated from 14C-studies may contribute to nearly 90% of the metabolized material. Results show that the individual fractions differ significantly with respect to the parent material. There are several aspects which have to be taken into account when looking at these data: the original content of water; the contents of dissolved and particulate carbohydrates; and, other edaphic factors. Of special interest is the overall respiration of plant material (mainly lichens) which is strongly influenced by the bacterial respiration of dissolved carbohydrates, probably by ongrowing organisms due to their efficiency in using dissolved organic matter. In terms of respiratory activity, the (bacterial) respiration of glucose may contribute to more than 50% of the total CO 2 -evolution. This influences considerably the modeling of overall respiration of plant material in those environments where close interactions between different parts of the system are very important for their life strategy. Further, the bacterial part may be an overlooked part of metabolic rates in Antarctic lichens

Design and operation of a remotely operated plutonium waste size reduction and material handling process

International Nuclear Information System (INIS)

Stewart, J.A. III; Charlesworth, D.L.

1986-01-01

Noncombustible 238 Pu and 239 Pu waste is generated as a result of normal operation and decommissioning activity at the Savannah River Plant, and is being retrievably stored there. As part of the long-term plant to process the stored waste and current waste for permanent disposal, a remote size reduction and material handling process is being cold-tested at Savannah River Laboratory. The process consists of a large, low-speed shredder and material handling system, a remote worktable, a bagless transfer system, and a robotically controlled manipulator. Initial testing of the shredder and material handling system and a cycle test of the bagless transfer system has been completed. Fabrication and acceptance testing of the Telerobat, a robotically controlled manipulator has been completed. Testing is scheduled to begin in 3/86. Design features maximizing the ability to remotely maintain the equipment were incorporated. Complete cold-testing of the equipment is scheduled to be completed in 1987

New possibilities using additive manufacturing with materials that are difficult to process and with complex structures

Science.gov (United States)

Olsson, Anders; Hellsing, Maja S.; Rennie, Adrian R.

2017-05-01

Additive manufacturing (or 3D printing) opens the possibility of creating new designs and manufacturing objects with new materials rapidly and economically. Particularly for use with polymers and polymer composites, simple printers can make high quality products, and these can be produced easily in offices, schools and in workshops and laboratories. This technology has opened a route for many to test ideas or to make custom devices. It is possible to easily manufacture complex geometries that would be difficult or even impossible to create with traditional methods. Naturally this technology has attracted attention in many fields that include the production of medical devices and prostheses, mechanical engineering as well as basic sciences. Materials that are highly problematic to machine can be used. We illustrate process developments with an account of the production of printer parts to cope with polymer fillers that are hard and abrasive; new nozzles with ruby inserts designed for such materials are durable and can be used to print boron carbide composites. As with other materials, complex parts can be printed using boron carbide composites with fine structures, such as screw threads and labels to identify materials. General ideas about design for this new era of manufacturing customised parts are presented.

New possibilities using additive manufacturing with materials that are difficult to process and with complex structures

International Nuclear Information System (INIS)

Olsson, Anders; Hellsing, Maja S; Rennie, Adrian R

2017-01-01

Additive manufacturing (or 3D printing) opens the possibility of creating new designs and manufacturing objects with new materials rapidly and economically. Particularly for use with polymers and polymer composites, simple printers can make high quality products, and these can be produced easily in offices, schools and in workshops and laboratories. This technology has opened a route for many to test ideas or to make custom devices. It is possible to easily manufacture complex geometries that would be difficult or even impossible to create with traditional methods. Naturally this technology has attracted attention in many fields that include the production of medical devices and prostheses, mechanical engineering as well as basic sciences. Materials that are highly problematic to machine can be used. We illustrate process developments with an account of the production of printer parts to cope with polymer fillers that are hard and abrasive; new nozzles with ruby inserts designed for such materials are durable and can be used to print boron carbide composites. As with other materials, complex parts can be printed using boron carbide composites with fine structures, such as screw threads and labels to identify materials. General ideas about design for this new era of manufacturing customised parts are presented. (invited comment)

Heat transfer in multi-phase materials

CERN Document Server

Öchsner, Andreas

2011-01-01

This book provides a profound understanding, which physical processes and mechanisms cause the heat transfer in composite and cellular materials. It shows models for all important classes of composite materials and introduces into the latest advances. In three parts, the book covers Composite Materials (Part A), Porous and Cellular Materials (Part B) and the appearance of a conjoint solid phase and fluid aggregate (Part C).

Integration mockup and process material management system

Science.gov (United States)

Verble, Adas James, Jr.

1992-01-01

Work to define and develop a full scale Space Station Freedom (SSF) mockup with the flexibility to evolve into future designs, to validate techniques for maintenance and logistics and verify human task allocations and support trade studies is described. This work began in early 1985 and ended in August, 1991. The mockups are presently being used at MSFC in Building 4755 as a technology and design testbed, as well as for public display. Micro Craft also began work on the Process Material Management System (PMMS) under this contract. The PMMS simulator was a sealed enclosure for testing to identify liquids, gaseous, particulate samples, and specimen including, urine, waste water, condensate, hazardous gases, surrogate gasses, liquids, and solids. The SSF would require many trade studies to validate techniques for maintenance and logistics and verify system task allocations; it was necessary to develop a full scale mockup which would be representative of current SSF design with the ease of changing those designs as the SSF design evolved and changed. The tasks defined for Micro Craft were to provide the personnel, services, tools, and materials for the SSF mockup which would consist of four modules, nodes, interior components, and part task mockups of MSFC responsible engineering systems. This included the Engineering Control and Life Support Systems (ECLSS) testbed. For the initial study, the mockups were low fidelity, soft mockups of graphics art bottle, and other low cost materials, which evolved into higher fidelity mockups as the R&D design evolved, by modifying or rebuilding, an important cost saving factor in the design process. We designed, fabricated, and maintained the full size mockup shells and support stands. The shells consisted of cylinders, end cones, rings, longerons, docking ports, crew airlocks, and windows. The ECLSS required a heavier cylinder to support the ECLSS systems test program. Details of this activity will be covered. Support stands were

ADECUACIÓN DEL LENGUAJE EN EL MATERIAL DIDÁCTICO ESCRITO: EL PROCESO DE PRODUCCIÓN COMO PROCESO PEDAGÓGICO (ADAPTATION OF LANGUAGE IN WRITTEN TEACHING MATERIALS: PRODUCTION PROCESS AS EDUCATIONAL PROCESS

Directory of Open Access Journals (Sweden)

Gómez Figueroa Patricia

2011-08-01

Full Text Available Resumen:El presente ensayo surge como respuesta a una serie de reflexiones sobre el quehacer de los editores académicos que laboran en el programa de Producción de Material Didáctico Escrito (Promade de la Dirección de Producción de Materiales de Didácticos de la Universidad Estatal a Distancia (UNED. Se pretende un acercamiento al material escrito a través del lenguaje y los diferentes elementos que confluyen en su producción, como la situación comunicativa y la mediación pedagógica. Finalmente, se concluye con una serie de recomendaciones acerca de la relevancia de la adecuación del lenguaje como parte del proceso pedagógico en la producción del material didáctico.Abstract: This essay reflects on the work of the production editor of the program “Producción de Materiales Didácticos (Promade de la Universidad Estatal a Distancia (UNED”. We present, therefore, some aspects related to the production area: written materials, mainly printed and main elements, like style, that come together in its development; and other like the communicative situation and pedagogical mediation. We conclude with a series of recommendations about the relevance of an adequate language an style as part of the educational process in the production of materials.

Design of Test Parts to Characterize Micro Additive Manufacturing Processes

DEFF Research Database (Denmark)

Thompson, Mary Kathryn; Mischkot, Michael

2015-01-01

The minimum feature size and obtainable tolerances of additive manufacturing processes are linked to the smallest volumetric elements (voxels) that can be created. This work presents the iterative design of a test part to investigate the resolution of AM processes with voxel sizes at the micro...... scale. Each design iteration reduces the test part size, increases the number of test features, improves functionality, and decreases coupling in the part. The final design is a set of three test parts that are easy to orient and measure, and that provide useful information about micro additive...... manufacturing processes....

Process for environmentally safe disposal of used fluorescent lamp potted ballast assemblies with component part reclamation and/or recycling

Energy Technology Data Exchange (ETDEWEB)

Nardella, A.; Norian, B.

1993-07-27

A process is described for the environmentally safe and economical disposal of used fluorescent lamp potted ballast housing assemblies comprising removing from the housing the potted assembly with its embedded electrical component assemblies including a component capacitor containing environmentally hazardous material PCB's; after or before such removing, immersing the potted assembly in a cryogenic bath and freezing the same to reader the potting sufficiently brittle to fragment into small pieces upon being impacted; impacting the potting thoroughly to crush and fragment the same into small pieces and to cleanly remove substantially all traces of the potting from all the electrical components and parts embedded therein and without imparting damage to the components and parts; disconnecting the component containing the environmentally hazardous material; and incinerating only the component containing the environmentally hazardous material, leaving all other components and parts including the housing and potting fragments for salvage, re-use and/or recycling.

Small Scale Turbopump Manufacturing Technology and Material Processes

Science.gov (United States)

Alvarez, Erika; Morgan, Kristin; Wells, Doug; Zimmerman, Frank

2011-01-01

As part of an internal research and development project, NASA Marshall Space Flight Center (MSFC) has been developing a high specific impulse 9,000-lbf LOX/LH2 pump-fed engine testbed with the capability to throttle 10:1. A Fuel Turbopump (FTP) with the ability to operate across a speed range of 30,000-rpm to 100,000-rpm was developed and analyzed. This small size and flight-like Fuel Turbopump has completed the design and analysis phase and is currently in the manufacturing phase. This paper highlights the manufacturing and processes efforts to fabricate an approximately 20-lb turbopump with small flow passages, intricately bladed components and approximately 3-in diameter impellers. As a result of the small scale and tight tolerances of the hardware on this turbopump, several unique manufacturing and material challenges were encountered. Some of the technologies highlighted in this paper include the use of powder metallurgy technology to manufacture small impellers, electron beam welding of a turbine blisk shroud, and casting challenges. The use of risk reduction efforts such as non-destructive testing (NDT) and evaluation (NDE), fractography, material testing, and component spin testing are also discussed in this paper.

Speech parts as Poisson processes.

Science.gov (United States)

Badalamenti, A F

2001-09-01

This paper presents evidence that six of the seven parts of speech occur in written text as Poisson processes, simple or recurring. The six major parts are nouns, verbs, adjectives, adverbs, prepositions, and conjunctions, with the interjection occurring too infrequently to support a model. The data consist of more than the first 5000 words of works by four major authors coded to label the parts of speech, as well as periods (sentence terminators). Sentence length is measured via the period and found to be normally distributed with no stochastic model identified for its occurrence. The models for all six speech parts but the noun significantly distinguish some pairs of authors and likewise for the joint use of all words types. Any one author is significantly distinguished from any other by at least one word type and sentence length very significantly distinguishes each from all others. The variety of word type use, measured by Shannon entropy, builds to about 90% of its maximum possible value. The rate constants for nouns are close to the fractions of maximum entropy achieved. This finding together with the stochastic models and the relations among them suggest that the noun may be a primitive organizer of written text.

PRINCIPLES OF RE-ENGINEERING METHODOLOGY FOR TECHNOLOGICAL PROCESS IN PROCESSING OF RAW MATERIAL COMPONENTS WHILE PRODUCING CEMENT AND SILICATE PRODUCTS

Directory of Open Access Journals (Sweden)

I. A. Busel

2014-01-01

Full Text Available Grinding process is characterized by high energy consumption and low productivity. Nowadays efficiency of the ball mills applied for grinding is rather low. Only 3-6 % of the supplied power energy is used for material grinding. The rest part of the energy disappears in the form of heat, vibration and noise. So matter concerning reduction of energy consumption is of great importance.Improvement of efficiency and quality of technological process in grinding of raw material components while producing construction materials is considered as one of priority-oriented targets of power- and resource saving in construction industry with the purpose to reduce energy consumption for grinding. Grinding efficiency at operating enterprises is reasonable to improve by modernization of the equipment and existing technological, management and other processes which are related to grinding of mineral raw material. In order to reduce grinding power consumption it is necessary to carry out a complex re-engineering of technological process in grinding of various materials which is based on usage of new modifications of grinding bodies, physical and chemical grinding aids, modern information technologies and industrial automation equipment. Application of modern information technologies and industrial automation equipment makes it possible to execute the grinding process with maximum achievable productivity for existing capacity due to automatic control and consideration of continuous changes in technological parameters. In addition to this such approach gives an opportunity to control processes in real time by immediate adjustments of technological equipment operational modes.The paper considers an approach to the development of re-engineering methodology for technological process in grinding of raw material components while producing construction materials. The present state of technological grinding process is presented in the paper. The paper points out the

A modelling and control structure for product quality control in climate-controlled processing of agro-material

NARCIS (Netherlands)

Verdijck, G.J.C.; Straten, van G.

2002-01-01

In this paper a modelling and control structure for product quality control is presented for a class of operations that processes agro-material. This class can be characterised as climate-controlled operations, such as storage, transport and drying. The basic model consists of three parts. These are

The space technology demand on materials and processes

Science.gov (United States)

Dauphin, J.

1983-01-01

Space technology requires a rational and accurate policy of materials and processes selection. This paper examines some areas of space technology where materials and process problems have occurred in the past and how they can be solved in the future.

A systematic concept of assuring structural integrity of components and parts for applying to highly ductile materials through brittle material

International Nuclear Information System (INIS)

Suzuki, Kazuhiko

2007-09-01

Concepts of assuring structural integrity of plant components have been developed under limited conditions of either highly ductile or brittle materials. There are some cases where operation in more and more severe conditions causes a significant reduction in ductility for materials with a high ductility before service. Use of high strength steels with relatively reduced ductility is increasing as industry applications. Current concepts of structural integrity assurance under the limited conditions of material properties or on the requirement of no significant changes in material properties even after long service will fail to incorporate expected technological innovations. A systematic concept of assuring the structural integrity should be developed for applying to highly ductile materials through brittle materials. Objectives of the on-going research are to propose a detail of the systematic concept by considering how we can develop the concept without restricting materials and for systematic considerations on a broad range of material properties from highly ductile materials through brittle materials. First, background of concepts of existing structural codes for components of highly ductile materials or for structural parts of brittle materials are discussed. Next, issues of existing code for parts of brittle materials are identified, and then resolutions to the issues are proposed. Based on the above-mentioned discussions and proposals, a systematic concept is proposed for application to components with reduced ductility materials and for applying to components of materials with significantly changing material properties due to long service. (author)

Material Processing Facility - Skylab Experiment M512

Science.gov (United States)

1972-01-01

This chart details Skylab's Materials Processing Facility experiment (M512). This facility, located in the Multiple Docking Adapter, was developed for Skylab and accommodated 14 different experiments that were carried out during the three marned missions. The abilities to melt and mix without the contaminating effects of containers, to suppress thermal convection and buoyancy in fluids, and to take advantage of electrostatic and magnetic forces and otherwise masked by gravitation opened the way to new knowledge of material properties and processes. This beginning would ultimately lead to the production of valuable new materials for use on Earth.

5th Conference on Aerospace Materials, Processes, and Environmental Technology

Science.gov (United States)

Cook, M. B. (Editor); Stanley, D. Cross (Editor)

2003-01-01

Records are presented from the 5th Conference on Aerospace Materials, Processes, and Environmental Technology. Topics included pollution prevention, inspection methods, advanced materials, aerospace materials and technical standards,materials testing and evaluation, advanced manufacturing,development in metallic processes, synthesis of nanomaterials, composite cryotank processing, environmentally friendly cleaning, and poster sessions.

Microwave heating processes involving carbon materials

Energy Technology Data Exchange (ETDEWEB)

Menendez, J.A.; Arenillas, A.; Fidalgo, B.; Fernandez, Y.; Zubizarreta, L.; Calvo, E.G.; Bermudez, J.M. [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain)

2010-01-15

Carbon materials are, in general, very good absorbents of microwaves, i.e., they are easily heated by microwave radiation. This characteristic allows them to be transformed by microwave heating, giving rise to new carbons with tailored properties, to be used as microwave receptors, in order to heat other materials indirectly, or to act as a catalyst and microwave receptor in different heterogeneous reactions. In recent years, the number of processes that combine the use of carbons and microwave heating instead of other methods based on conventional heating has increased. In this paper some of the microwave-assisted processes in which carbon materials are produced, transformed or used in thermal treatments (generally, as microwave absorbers and catalysts) are reviewed and the main achievements of this technique are compared with those obtained by means of conventional (non microwave-assisted) methods in similar conditions. (author)

Material monitoring

International Nuclear Information System (INIS)

Kotter, W.; Zirker, L.; Hancock, J.A.

1995-01-01

Waste Reduction Operations Complex (WROC) facilities are located at the Idaho National Engineering Laboratory (INEL). The overall goal for the Pollution Prevention/Waste Minimization Unit is to identify and establish the correct amount of waste generated so that it can be reduced. Quarterly, the INEL Pollution Prevention (P2) Unit compares the projected amount of waste generated per process with the actual amount generated. Examples of waste streams that would be addresses for our facility would include be are not limited to: Maintenance, Upgrades, Office and Scrap Metal. There are three potential sources of this variance: inaccurate identification of those who generate the waste; inaccurate identification of the process that generates the waste; and inaccurate measurement of the actual amount generated. The Materials Monitoring Program was proposed to identify the sources of variance and reduce the variance to an acceptable level. Prior to the implementation of the Material Monitoring Program, all information that was gathered and recorded was done so through an informal estimation of waste generated by various personnel concerned with each processes. Due to the inaccuracy of the prior information gathering system, the Material Monitoring Program was established. The heart of this program consists of two main parts. In the first part potential waste generators provide information on projected waste generation process. In the second part, Maintenance, Office, Scrap Metal and Facility Upgrade wastes from given processes is disposed within the appropriate bin dedicated to that process. The Material Monitoring Program allows for the more accurate gathering of information on the various waste types that are being generated quarterly

Mechanical Treatment: Material Recovery Facilities

DEFF Research Database (Denmark)

Christensen, Thomas Højlund; Bilitewski, B.

2011-01-01

A wide variety of mechanical treatment unit processes, including manual sorting, is described in Chapter 7.1. These unit processes may be used as a single separate operation (e.g. baling of recyclable cardboard) or as a single operation before or after biological and thermal treatment processes (e.......g. shredding prior to incineration or screening after composting). The mechanical treatment unit process is in the latter case an integrated part of the overall treatment usually with the purpose of improving the quality of the input material, or the efficiency or stability of the biological or thermal process......, or improving the quality of the output material. Examples hereof appear in the chapters on biological and thermal treatment. Mechanical treatment unit processes may also appear at industries using recycled material as part of their feedstock, for example, for removing impurities and homogenizing the material...

Materials issues in silicon integrated circuit processing

International Nuclear Information System (INIS)

Wittmer, M.; Stimmell, J.; Strathman, M.

1986-01-01

The symposium on ''Materials Issues in Integrated Circuit Processing'' sought to bring together all of the materials issued pertinent to modern integrated circuit processing. The inherent properties of the materials are becoming an important concern in integrated circuit manufacturing and accordingly research in materials science is vital for the successful implementation of modern integrated circuit technology. The session on Silicon Materials Science revealed the advanced stage of knowledge which topics such as point defects, intrinsic and extrinsic gettering and diffusion kinetics have achieved. Adaption of this knowledge to specific integrated circuit processing technologies is beginning to be addressed. The session on Epitaxy included invited papers on epitaxial insulators and IR detectors. Heteroepitaxy on silicon is receiving great attention and the results presented in this session suggest that 3-d integrated structures are an increasingly realistic possibility. Progress in low temperature silicon epitaxy and epitaxy of thin films with abrupt interfaces was also reported. Diffusion and Ion Implantation were well presented. Regrowth of implant-damaged layers and the nature of the defects which remain after regrowth were discussed in no less than seven papers. Substantial progress was also reported in the understanding of amorphising boron implants and the use of gallium implants for the formation of shallow p/sup +/ -layers

Isothermal Pneumo-Forming of Hemispherical Parts Made Out of Anisotropic Materials In Short-Term Creep Mode

Directory of Open Access Journals (Sweden)

S.N. Larin

2016-05-01

Full Text Available Provided here are results of theoretical and experimental research of strained and stressed state, force modes, geometrical sizes for the blanks, and limit possibilities of deformation during isothermal blow molding of hemispheric parts of anisotropic material in creeping mode .Determined is the effect for the researched parameters of the studied deformation process, produced by anisotropy of mechanical properties, loading conditions and blank’s geometric dimensions. Comparison of the theoretical and experimental data regarding the relative blank thickness in the blank dome and base points, and of data regarding the relative height of the blank, point to their satisfactory agreement (up to 10 percent. Recommendations have been developed regarding calculation of scientifically-based technological parameters for operations of isothermal straining of semi-spherical components made out of highly strong anisotropic materials in the mode of short-time creeping. The recommendations were used during development of technological processes of manufacture — in the mode of short-time creeping and out of highly strong anisotropic materials –.of semispherical components conforming to the operational technical requirements. The technological processes provide for increasing specific strength by 1,5 – 1,7 times, for decreasing the mass by 1,5 times, for reducing labor content by 2-3 times, and for growth of capacity factor – from 0,3 to 0,9.

LOGISTICS AS A PART OF INNOVATION PROCESS

Directory of Open Access Journals (Sweden)

Erika Loučanová

2016-03-01

Full Text Available The paper deals with the importance of logistics in innovation process. The issue is focused on management of different logistic processes building on the innovation and on innovation process. However, logistics is an essential part of this process. The results describe logistics chain within innovation process for the satisfaction of customers´ demand and fulfilment of customers’ requests on the innovation. This approach involves “7S of logistics” which means: “create proper innovation, in the proper quality, for the right place and in the right time, as well as, with the proper price and package”.

Am/Cm Vitrification Process: Vitrification Material Balance Calculations

International Nuclear Information System (INIS)

Smith, F.G.

2000-01-01

This report documents material balance calculations for the Americium/Curium vitrification process and describes the basis used to make the calculations. The material balance calculations reported here start with the solution produced by the Am/Cm pretreatment process as described in ``Material Balance Calculations for Am/Cm Pretreatment Process (U)'', SRT-AMC-99-0178 [1]. Following pretreatment, small batches of the product will be further treated with an additional oxalic acid precipitation and washing. The precipitate from each batch will then be charged to the Am/Cm melter with glass cullet and vitrified to produce the final product. The material balance calculations in this report are designed to provide projected compositions of the melter glass and off-gas streams. Except for decanted supernate collected from precipitation and precipitate washing, the flowsheet neglects side streams such as acid washes of empty tanks that would go directly to waste. Complete listings of the results of the material balance calculations are provided in the Appendices to this report

Evaluation of Terminated Nuclear Material Licenses

International Nuclear Information System (INIS)

Spencer, K.M.; Zeighami, E.A.

1999-01-01

This report presents the results of a six-year project that reviewed material licenses that had been terminated during the period from inception of licensing until approximately late-1994. The material licenses covered in the review project were Part 30, byproduct material licenses; Part 40, source material licenses; and Part 70, special nuclear material licenses. This report describes the methodology developed for the project, summarizes the findings of the license file inventory process, and describes the findings of the reviews or evaluations of the license files. The evaluation identified nuclear material use sites that need review of the licensing material or more direct follow-up of some type. The review process also identified licenses authorized to possess sealed sources for which there was incomplete or missing documentation of the fate of the sources

Materials And Processes Technical Information System (MAPTIS) LDEF materials data base

Science.gov (United States)

Funk, Joan G.; Strickland, John W.; Davis, John M.

1993-01-01

A preliminary Long Duration Exposure Facility (LDEF) Materials Data Base was developed by the LDEF Materials Special Investigation Group (MSIG). The LDEF Materials Data Base is envisioned to eventually contain the wide variety and vast quantity of materials data generated from LDEF. The data is searchable by optical, thermal, and mechanical properties, exposure parameters (such as atomic oxygen flux) and author(s) or principal investigator(s). Tne LDEF Materials Data Base was incorporated into the Materials and Processes Technical Information System (MAPTIS). MAPTIS is a collection of materials data which has been computerized and is available to engineers, designers, and researchers in the aerospace community involved in the design and development of spacecraft and related hardware. The LDEF Materials Data Base is described and step-by-step example searches using the data base are included. Information on how to become an authorized user of the system is included.

Synthesis and processing of nanostructured materials

International Nuclear Information System (INIS)

Siegel, R.W.

1992-12-01

Significant and growing interest is being exhibited in the novel and enhanced properties of nanostructured materials. These materials, with their constituent phase or grain structures modulated on a length scale less than 100 nm, are artificially synthesized by a wide variety of physical, chemical, and mechanical methods. In this NATO Advanced Study Institute, where mechanical behavior is emphasized, nanostructured materials with modulation dimensionalities from one (multilayers) to three (nanophase materials) are mainly considered. No attempt is made in this review to cover in detail all of the diverse methods available for the synthesis of nanostructured materials. Rather, the basic principles involved in their synthesis are discussed in terms of the special properties sought using examples of particular synthesis and processing methodologies. Some examples of the property changes that can result from one of these methods, cluster assembly of nanophase materials, are presented

Materials and processing science: Limits for microelectronics

Science.gov (United States)

Rosenberg, R.

1988-09-01

The theme of this talk will be to illustrate examples of technologies that will drive materials and processing sciences to the limit and to describe some of the research being pursued to understand materials interactions which are pervasive to projected structure fabrication. It is to be expected that the future will see a progression to nanostructures where scaling laws will be tested and quantum transport will become more in evidence, to low temperature operation for tighter control and improved performance, to complex vertical profiles where 3D stacking and superlattices will produce denser packing and device flexibility, to faster communication links with optoelectronics, and to compatible packaging technologies. New low temperature processing techniques, such as epitaxy of silicon, PECVD of dielectrics, low temperature high pressure oxidation, silicon-germanium heterostructures, etc., must be combined with shallow metallurgies, new lithographic technologies, maskless patterning, rapid thermal processing (RTP) to produce needed profile control, reduce process incompatibilities and develop new device geometries. Materials interactions are of special consequence for chip substrates and illustrations of work in metal-ceramic and metal-polymer adhesion will be offered.

Process for fabricating composite material having high thermal conductivity

Science.gov (United States)

Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

2001-01-01

A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

Automobile parts by radiation crosslinking

International Nuclear Information System (INIS)

Yoshii, Fumio

2008-01-01

Radiation crosslinking, graft polymerization and degradation are useful technologies to improve polymer materials. The crosslinking causes improvement in strength, heat stability and processability to gives network structure for polymer materials and hence crosslinked materials are used in various fields, especially car parts. Electron beam (EB) of short time irradiation is used for these modifications. Irradiated (pre-vulcanized) before sulfur vulcanization rubber tires, heat resistant wires/cables, shrinkable tubes and foams of car parts are achieved by EB crosslinking. Polyethylene and polyvinyl chloride are used in cables and wires, polypropylene in plastic foams and natural rubber etc. In this paper radiation processing of tire, wire/cables, foams, shrinkable tubes and circuit protection devices (CPT) are explained. (author)

Stochastic simulation of destruction processes in self-irradiated materials

Directory of Open Access Journals (Sweden)

T. Patsahan

2017-09-01

Full Text Available Self-irradiation damages resulting from fission processes are common phenomena observed in nuclear fuel containing (NFC materials. Numerous α-decays lead to local structure transformations in NFC materials. The damages appearing due to the impacts of heavy nuclear recoils in the subsurface layer can cause detachments of material particles. Such a behaviour is similar to sputtering processes observed during a bombardment of the material surface by a flux of energetic particles. However, in the NFC material, the impacts are initiated from the bulk. In this work we propose a two-dimensional mesoscopic model to perform a stochastic simulation of the destruction processes occurring in a subsurface region of NFC material. We describe the erosion of the material surface, the evolution of its roughness and predict the detachment of the material particles. Size distributions of the emitted particles are obtained in this study. The simulation results of the model are in a qualitative agreement with the size histogram of particles produced from the material containing lava-like fuel formed during the Chernobyl nuclear power plant disaster.

Fiscal 1999 achievement report. Important regional technology research and development--Research and development of eco-tailored tribo-material creation process technology (High-order composite structure material creation process technology); 1999 nendo eco tailored tribo material sosei process gijutsu seika hokokusho. Koji fukugo kozo material sosei process gijutsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Research and development is carried out for the creation of tribo-materials light in weight and free of harmful substances for the manufacture of brakes and rolling bearings for transportation equipment. In the study of the manufacture of tribo-materials by the powder sintering process, various intermetallic compound powers of Fe, Ti, and Al are prepared and sintered by the mechanical alloying method and the gas atomization method, and the compounds are examined for mechanical and tribological properties. In the study of the melting method, different specimens of the same alloy are melted and cast using high frequency, plasma arc, etc., and their mechanical properties and tribological properties are measured. In the study of the manufacture of brake disk materials and the manufacturing process, a small high-temperature abrasion tester is experimentally built and installed, and friction test materials free of Cu and Sb, suitable for the construction of light-weight rotors, are manufactured and tested for abrasion. In the study of the manufacture of materials for roller bearings and the manufacturing process, candidate materials are selected, pulverized by gas atomization, mechanical alloying, etc., and then sintered, and are tested for their bonding capability. (NEDO)

Material report in support to RCC-MRX code 2010 stainless steel parts and products

International Nuclear Information System (INIS)

Ancelet, Olivier; Lebarbe, Thierry; Dubiez-Le Goff, Sophie; Bonne, Dominique; Gelineau, Odile

2012-01-01

This paper presents the Material Report dedicated to stainless steels parts and products issued by AFCEN (Association Francaise pour les regles de Conception et de Construction des Materiels des Chaudieres Electro-Nucleaires) in support to RCC-MRx 2010 Code. The RCC-MRx Code is the result of the merger of the RCC-MX 2008, developed in the context of the research reactor Jules Horowitz Reactor project, in the RCC-MR 2007, which set up rules applicable to the design of components operating at high temperature and to the Vacuum Vessel of ITER (a presentation of RCC-MRx 2010 Code is the subject of another paper proposed in this Congress; it explains in particular the status of this Code). This Material Report is part of a set of Criteria of RCC-MRx (this set of Criteria is under construction). The Criteria aim at explaining the design and construction rules of the Code. They cover analyses rules as well as part procurement, welding, methods of tests and examination and fabrication rules. The Material Report particularly provides justifications and explanations on requirements and features dealing with parts and products proposed in the Code. The Material Report contains the following information: Introduction of the grade(s): codes and standards and Reference Procurement Specifications covering parts and products, applications and experience gained, - Physical properties, - Mechanical properties used for design calculations (base metal and welds): basic mechanical properties, creep mechanical properties, irradiated mechanical properties, - Fabrication: experience gained, metallurgy, - Welding: weldability, experience gained during welding and repair procedure qualifications, - Non-destructive examination, - In-service behaviour. In the article, examples of data supplied in the Material Report dedicated to stainless steels will be exposed. (authors)

Radioactive Dry Process Material Treatment Technology Development

Energy Technology Data Exchange (ETDEWEB)

Park, J. J.; Hung, I. H.; Kim, K. K. (and others)

2007-06-15

The project 'Radioactive Dry Process Material Treatment Technology Development' aims to be normal operation for the experiments at DUPIC fuel development facility (DFDF) and safe operation of the facility through the technology developments such as remote operation, maintenance and pair of the facility, treatment of various high level process wastes and trapping of volatile process gases. DUPIC Fuel Development Facility (DFDF) can accommodate highly active nuclear materials, and now it is for fabrication of the oxide fuel by dry process characterizing the proliferation resistance. During the second stage from march 2005 to February 2007, we carried out technology development of the remote maintenance and the DFDF's safe operation, development of treatment technology for process off-gas, and development of treatment technology for PWR cladding hull and the results was described in this report.

Developing emergency exercises for hazardous material transportation: process, documents and templates.

Science.gov (United States)

Crichton, Margaret; Kelly, Terence

2012-01-01

Multi-agency emergency exercises establish and reinforce relationships, and bring people from different areas together to work as a team, realise clear goals, understand roles and responsibilities, and get to know and respect each agency's strengths and weaknesses. However, despite the long-held belief in and respect for exercises in their provision of benefits to the individual and the organisation, there is little evidence of a consistent and clear process for exercise design, especially identifying the documents that may need to be completed to ensure efficient exercise preparation and performance. This paper reports the results of a project undertaken on behalf of the organisations that form the radioactive material transportation mutual-aid agreement, RADSAFE, to develop a standardised process to design emergency exercises. Three stages, from identifying the requirement for an exercise (Stage I), through to obtaining approval for operational orders (Stage II), then conducting a management review as part of the continuous improvement cycle (Stage III), were developed. Although designed for radioactive material transportation events, it is suggested that many of the factors within these three stages can be generalised for the design of exercises in other high-hazard industries.

Comparison of materials accounting in conversion and coconversion processes

International Nuclear Information System (INIS)

Dayem, H.A.

1981-01-01

Materials accounting systems performances are compared for plutonium nitrate-to-oxide conversion [Oxalate (III)] and uranium-plutonium coconversion (Coprecal and modified Coprecal). These processes have the same design basis plutonium throughput and achieve this throughput in parallel operating lines. However, the process line configurations differ. In comparing the materials loss detection sensitivities for the three processes, we find better materials loss detection sensitivity for the Oxalate (III) process than for either of the two Coprecal processes, better single-balance detection sensitivity for the original Coprecal than for the modified Coprecal, and better long-term detection sensitivity (> 1d) for the modified Coprecal than for the original Coprecal. Sensivity differences result from differences in in-process inventories, feeding arrangements, and scrap generation

Numerical simulation of complex part manufactured by selective laser melting process

Science.gov (United States)

Van Belle, Laurent

2017-10-01

Selective Laser Melting (SLM) process belonging to the family of the Additive Manufacturing (AM) technologies, enable to build parts layer by layer, from metallic powder and a CAD model. Physical phenomena that occur in the process have the same issues as conventional welding. Thermal gradients generate significant residual stresses and distortions in the parts. Moreover, the large and complex parts to manufacturing, accentuate the undesirable effects. Therefore, it is essential for manufacturers to offer a better understanding of the process and to ensure production reliability of parts with high added value. This paper focuses on the simulation of manufacturing turbine by SLM process in order to calculate residual stresses and distortions. Numerical results will be presented.

Nuclear Material Processing at the Savannah River Site

International Nuclear Information System (INIS)

Severynse, T.F.

1998-07-01

Plutonium production for national defense began at Savannah River in the mid-1950s, following construction of production reactors and separations facilities. Following the successful completion of its production mission, the site's nuclear material processing facilities continue to operate to perform stabilization of excess materials and potentially support the disposition of these materials. A number of restoration and productivity improvement projects implemented in the 1980s, totaling nearly a billion dollars, have resulted in these facilities representing the most modern and only remaining operating large-scale processing facilities in the DOE Complex. Together with the Site's extensive nuclear infrastructure, and integrated waste management system, SRS is the only DOE site with the capability and mission of ongoing processing operations

Impact of chemical polishing on surface roughness and dimensional quality of electron beam melting process (EBM) parts

Science.gov (United States)

Dolimont, Adrien; Rivière-Lorphèvre, Edouard; Ducobu, François; Backaert, Stéphane

2018-05-01

Additive manufacturing is growing faster and faster. This leads us to study the functionalization of the parts that are produced by these processes. Electron Beam melting (EBM) is one of these technologies. It is a powder based additive manufacturing (AM) method. With this process, it is possible to manufacture high-density metal parts with complex topology. One of the big problems with these technologies is the surface finish. To improve the quality of the surface, some finishing operations are needed. In this study, the focus is set on chemical polishing. The goal is to determine how the chemical etching impacts the dimensional accuracy and the surface roughness of EBM parts. To this end, an experimental campaign was carried out on the most widely used material in EBM, Ti6Al4V. Different exposure times were tested. The impact of these times on surface quality was evaluated. To help predicting the excess thickness to be provided, the dimensional impact of chemical polishing on EBM parts was estimated. 15 parts were measured before and after chemical machining. The improvement of surface quality was also evaluated after each treatment.

Raw material variability of an active pharmaceutical ingredient and its relevance for processability in secondary continuous pharmaceutical manufacturing.

Science.gov (United States)

Stauffer, F; Vanhoorne, V; Pilcer, G; Chavez, P-F; Rome, S; Schubert, M A; Aerts, L; De Beer, T

2018-06-01

Active Pharmaceutical Ingredients (API) raw material variability is not always thoroughly considered during pharmaceutical process development, mainly due to low quantities of drug substance available. However, synthesis, crystallization routes and production sites evolve during product development and product life cycle leading to changes in physical material attributes which can potentially affect their processability. Recent literature highlights the need for a global approach to understand the link between material synthesis, material variability, process and product quality. The study described in this article aims at explaining the raw material variability of an API using extensive material characterization on a restricted number of representative batches using multivariate data analysis. It is part of a larger investigation trying to link the API drug substance manufacturing process, the resulting physical API raw material attributes and the drug product continuous manufacturing process. Eight API batches produced using different synthetic routes, crystallization, drying, delumping processes and processing equipment were characterized, extensively. Seventeen properties from seven characterization techniques were retained for further analysis using Principal Component Analysis (PCA). Three principal components (PCs) were sufficient to explain 92.9% of the API raw material variability. The first PC was related to crystal length, agglomerate size and fraction, flowability and electrostatic charging. The second PC was driven by the span of the particle size distribution and the agglomerates strength. The third PC was related to surface energy. Additionally, the PCA allowed to summarize the API batch-to-batch variability in only three PCs which can be used in future drug product development studies to quantitatively evaluate the impact of the API raw material variability upon the drug product process. The approach described in this article could be applied to any

Automatized material and radioactivity flow control tool in decommissioning process

International Nuclear Information System (INIS)

Rehak, I.; Vasko, M.; Daniska, V.; Schultz, O.

2009-01-01

In this presentation the automatized material and radioactivity flow control tool in decommissioning process is discussed. It is concluded that: computer simulation of the decommissioning process is one of the important attributes of computer code Omega; one of the basic tools of computer optimisation of decommissioning waste processing are the tools of integral material and radioactivity flow; all the calculated parameters of materials are stored in each point of calculation process and they can be viewed; computer code Omega represents opened modular system, which can be improved; improvement of the module of optimisation of decommissioning waste processing will be performed in the frame of improvement of material procedures and scenarios.

Preliminary process simulation and analysis of GMODS: Processing of plutonium surplus materials

International Nuclear Information System (INIS)

Ferrada, J.J.; Nehls, J.W. Jr.; Welch, T.D.; Giardina, J.L.; Forsberg, C.W.; Maliyekkel, A.T.

1996-01-01

To address growing concerns in the areas of arms control, control of fissile materials, waste management, and environment and health, the US Department of Energy is studying and evaluating various options for the control and disposal of surplus fissile materials (SFMs). One of the options under consideration is the Glass Material Oxidation and Dissolution System (GMODS) which directly converts plutonium-bearing materials such as metals, ceramics, and organics into a durable-high-quality glass for long-term storage or a waste form for disposal. This study undertook the development of a computer simulation of the GMODS process using FLOW. That computer simulation was used to perform an assessment of how GMODS would handle the treatment of plutonium, rich scrap (RS) and lead scrap (LS), and identify critical process parameters. Among the key process parameters affecting the glass formation were processing temperatures, additives, and the effects of varying them on the final product. This assessment looked at the quantity of glass produced, the quality of the final glass form, and the effect of blending different groups of the feed streams on the glass produced. The model also provided a way to study the current process assumptions and determine in which areas more experimental studies are required. The simulation showed that the glass chemistry postulated in the models is workable. It is expected that the glass chemistry assumed during the modeling process can be verified by the results of the laboratory experiments that are currently being conducted relating to the GMODS process.Further waste characterization, especially of the SFM waste streams not studied in this report, will provide more nearly accurate results and give a more detailed evaluation of the GMODS process

Preliminary process simulation and analysis of GMODS: Processing of plutonium surplus materials

Energy Technology Data Exchange (ETDEWEB)

Ferrada, J.J.; Nehls, J.W. Jr.; Welch, T.D.; Giardina, J.L.; Forsberg, C.W. [Oak Ridge National Lab., TN (United States); Maliyekkel, A.T. [Oak Ridge Associated Universities, TN (United States)

1996-01-02

To address growing concerns in the areas of arms control, control of fissile materials, waste management, and environment and health, the US Department of Energy is studying and evaluating various options for the control and disposal of surplus fissile materials (SFMs). One of the options under consideration is the Glass Material Oxidation and Dissolution System (GMODS) which directly converts plutonium-bearing materials such as metals, ceramics, and organics into a durable-high-quality glass for long-term storage or a waste form for disposal. This study undertook the development of a computer simulation of the GMODS process using FLOW. That computer simulation was used to perform an assessment of how GMODS would handle the treatment of plutonium, rich scrap (RS) and lead scrap (LS), and identify critical process parameters. Among the key process parameters affecting the glass formation were processing temperatures, additives, and the effects of varying them on the final product. This assessment looked at the quantity of glass produced, the quality of the final glass form, and the effect of blending different groups of the feed streams on the glass produced. The model also provided a way to study the current process assumptions and determine in which areas more experimental studies are required. The simulation showed that the glass chemistry postulated in the models is workable. It is expected that the glass chemistry assumed during the modeling process can be verified by the results of the laboratory experiments that are currently being conducted relating to the GMODS process.Further waste characterization, especially of the SFM waste streams not studied in this report, will provide more nearly accurate results and give a more detailed evaluation of the GMODS process.

The Laboratory for Advanced Materials Processing

Data.gov (United States)

Federal Laboratory Consortium — The Laboratory for Advanced Materials Processing - LAMP - is a clean-room research facility run and operated by Pr. Gary Rubloff's group. Research activities focus...

Cathodic processes in high-temperature molten salts for the development of new materials processing methods

International Nuclear Information System (INIS)

Schwandt, Carsten

2017-01-01

Molten salts play an important role in the processing of a range of commodity materials. This includes the large-scale production of iron, aluminium, magnesium and alkali metals as well as the refining of nuclear fuel materials. This presentation focuses on two more recent concepts in which the cathodic reactions in molten salt electrolytic cells are used to prepare high-value-added materials. Both were developed and advanced at the Department of Materials Science and Metallurgy at the University of Cambridge and are still actively being pursued. One concept is now generally known as the FFC-Cambridge process. The presentation will highlight the optimisation of the process towards high selectivities for tubes or particles depict a modification of the method to synthesize tin-filled carbon nanomaterial, and illustrate the implementation of a novel type of process control to enable the preparation of gramme quantities of material within a few hours with simple laboratory equipment. Also discussed will be the testing of these materials in lithium ion batteries

Optimization of materials for the parts that compose a Tesla turbine; Otimizacao de materiais para as partes que compoe uma turbina tipo Tesla

Energy Technology Data Exchange (ETDEWEB)

Rocha, Geovana Vilas Boas da, E-mail: geovana_dmp@yahoo.com.br [Universidade Federal de Sao Paulo (UNIFESP), Sao Jose dos Campos, SP (Brazil); Guimaraes, Lamartine N.F.; Placco, Guilherme M., E-mail: guimarae@ieav.cta.br, E-mail: placco@ieav.cta.br [Instituto de Estudos Avancados (IEAv), Sao Jose dos Campos, SP (Brazil). Divisao de Energia Nuclear

2013-07-01

The TERRA project (Tecnologia de Reatores Rapidos Avancados) of the Aeronautica (Brazil) aims to develop the necessary technologies for the design of nuclear microreactors. These, in turn, aim to address the thermal and electrical needs in space vehicles. One of the activities of this project is to build a closed thermal cycle, the Rankine type in order to test a Tesla turbine type developed by the group. In this thermodynamic cycle the water is transformed into steam, which triggers a turbine which, in turn, provide power to the alternator to be converted into electricity. The work presented a survey of the materials available on the national market for machining a Tesla type turbine. The surveys were made considering the characteristics and operating conditions of a specific thermal cycle, the interest of the group. Results: cost-benefit tables for each party of the turbine, characteristics of each material, the machining process, as well as a comparison between one of 304L stainless steel model turbine with a turbine with the selected materials. The results from this study raised the level of sophistication of the research involved the TERRA project, since the study of ideal materials that make up the parts of a Tesla type turbine in a heat cycle is unprecedented.

Material model validation for laser shock peening process simulation

International Nuclear Information System (INIS)

Amarchinta, H K; Grandhi, R V; Langer, K; Stargel, D S

2009-01-01

Advanced mechanical surface enhancement techniques have been used successfully to increase the fatigue life of metallic components. These techniques impart deep compressive residual stresses into the component to counter potentially damage-inducing tensile stresses generated under service loading. Laser shock peening (LSP) is an advanced mechanical surface enhancement technique used predominantly in the aircraft industry. To reduce costs and make the technique available on a large-scale basis for industrial applications, simulation of the LSP process is required. Accurate simulation of the LSP process is a challenging task, because the process has many parameters such as laser spot size, pressure profile and material model that must be precisely determined. This work focuses on investigating the appropriate material model that could be used in simulation and design. In the LSP process material is subjected to strain rates of 10 6  s −1 , which is very high compared with conventional strain rates. The importance of an accurate material model increases because the material behaves significantly different at such high strain rates. This work investigates the effect of multiple nonlinear material models for representing the elastic–plastic behavior of materials. Elastic perfectly plastic, Johnson–Cook and Zerilli–Armstrong models are used, and the performance of each model is compared with available experimental results

Thermal Decomposition Properties of Materials from Different Parts of Corn Stalk

Directory of Open Access Journals (Sweden)

Siwei Huang

2015-02-01

Full Text Available To help better utilize corn stalk (CS, pyrolysis behavior of materials from different parts of the CS including corn stalk without pith, corn root, and corn leaf were analyzed using thermogravimetric analysis (TGA at heating rates of 5, 10, 20, and 25 °C/min. The apparent activation energies determined by the Friedman method for corn stalk without pith, corn root, and corn leaf were in the range of 26.4 to 103.6 kJ/mol, 37.6 to 69.5 kJ/mol, and 35.0 to 103.9 kJ/mol, respectively, depending on the conversion. The main thermal decomposition occurred within a temperature range of 200 to 350 °C (±10 °C. Most of the volatile materials decomposed at less than a 0.8 conversion rate. At greater than a 0.8 conversion rate, the remaining material was mainly char, and the decomposition of char proceeded at higher conversion rates. Different pyrolysis characteristics in the CS indicated that different treatments should be chosen according to different parts for achieving the optimum conversion rate in practical applications.

Advanced Materials Growth and Processing Facility

Data.gov (United States)

Federal Laboratory Consortium — This most extensive of U.S. Army materials growth and processing facilities houses seven dedicated, state-of-the-art, molecular beam epitaxy and three metal organic...

Effect of the raw materials processing on their dustiness

International Nuclear Information System (INIS)

López Lilaoa, A.; Juárezb, M.; Sanfelix Fornera, V.; Mallol Gascha, G.; Monfort Gimeno, E.

2017-01-01

During the handling and/or processing of powdered materials in the CERAMICS INDUSTRY, one of the most important risks regarding the environmental and occupational health is the potential generation of dust. In this regard, a parameter of great interest is the dustiness of the processed materials; this parameter quantifies the tendency of the powdered materials to generate dust when handled. In this study, to determine the dustiness of a ceramic raw material composition (mixture of the body raw materials), the continuous drop method has been used. This test apparatus was selected because it is considered to better simulate how ceramic materials are handled in the CERAMICS INDUSTRY. The obtained results show that the dustiness of the same ceramic composition exhibits significant changes during the manufacturing process, depending on the presentation form. In this regard, the dry milling sample presents the highest dustiness, which can be significantly reduced (>75%) applying the the moisturization and agglomeration. The obtained results also shown that the best presentation form, regarding the minimization of the dust generation, is achieved in the spray-drying process, where the dustiness is reduced by 95%. [es

The growth and photosynthesis of Typha in oil sands process affected material and water

Energy Technology Data Exchange (ETDEWEB)

Foote, L. [Alberta Univ., Edmonton, AB (Canada); Hornung, J. [Petro-Canada, Calgary, AB (Canada)

2007-07-01

Aquatic plants such as cattail contribute substantially to the energy flow in wetlands. Since Typha (cattail) plants acquire and cycle carbon and nutrients through wetlands, their growth and recycling of captured nutrients are an important part of natural, healthy wetland ecosystems. Cattail are pervasive and satisfy many of the criteria to be used as indicators of wetland integrity. This study investigated if cattail growth and carbon accrual were influenced by oil sands process materials (OSPM) such as consolidated tailings (CT). The purpose was to facilitate land reclamation initiatives by evaluating the impact that constituents of oil sands process material have on aquatic plant growth. The study was conducted at Suncor's experimental trenches. Six lined basins were used, of which 3 were filled with natural water and 3 were filled with trench water. Cattail were planted in different growth medium combinations, including CT over CT; soil over soil; soil over CT; and soil over sterilized sand. All leaf lengths and widths were measured along with the photosynthesis of the leaves and root and plant biomass at planting and after 2-years growth. A larger leaf area was observed under oil sands process influence, which may indicate increased carbon accrual above ground. Leaf area data suggested that CT affected plants are quite productive. The study also indicated that oil sands affected water may reduce plant fitness, and therefore could influence the overall oil sands reclamation timelines. Conversely, cattail grown in soil capped process affected material had a much larger leaf area compared to those grown in soil capped sand, most likely due to the higher levels of ammonia in process affected material.

Process of recovering bituminous materials

Energy Technology Data Exchange (ETDEWEB)

1920-08-22

A modification of the process covered by German Patent 389,393 for recovering bituminous materials from oil shale by extraction is disclosed consisting, in place of or besides wood spirit oil, of acetone oil, suitably of boiling point 80 to 130/sup 0/C, being used as the extraction medium.

Material factors in relation to development time in liquid-penetrant inspection. Part 3. Testing of model plates

Directory of Open Access Journals (Sweden)

Irek P.

2017-03-01

Full Text Available The paper is the continuation of the previous ones entitled „Material factors in relation to development time in liquid-penetrant inspection. Part 1. Material factors“ and „Material factors in relation to development time in liquid-penetrant inspection. Part 2. Investigation programme and preliminary tests“ in which material factors influencing essentially the development time in penetrant testing as well as the range of their values have been specified. These factors are: material kind, surface roughness and imperfection width.

3D printing processes for photocurable polymeric materials: technologies, materials, and future trends.

Science.gov (United States)

Taormina, Gabriele; Sciancalepore, Corrado; Messori, Massimo; Bondioli, Federica

2018-04-01

The aim of this review is a faithful report of the panorama of solutions adopted to fabricate a component using vat photopolymerization (VP) processes. A general overview on additive manufacturing and on the different technologies available for polymers is given. A comparison between stereolithography and digital light processing is also presented, with attention to different aspects and to the advantages and limitations of both technologies. Afterward, a quick overview of the process parameters is given, with an emphasis on the necessities and the issues associated with the VP process. The materials are then explored, starting from base matrix materials to composites and nanocomposites, with attention to examples of applications and explanations of the main factors involved.

Multimodal Processes Rescheduling

DEFF Research Database (Denmark)

Bocewicz, Grzegorz; Banaszak, Zbigniew A.; Nielsen, Peter

2013-01-01

Cyclic scheduling problems concerning multimodal processes are usually observed in FMSs producing multi-type parts where the Automated Guided Vehicles System (AGVS) plays a role of a material handling system. Schedulability analysis of concurrently flowing cyclic processes (SCCP) exe-cuted in the......Cyclic scheduling problems concerning multimodal processes are usually observed in FMSs producing multi-type parts where the Automated Guided Vehicles System (AGVS) plays a role of a material handling system. Schedulability analysis of concurrently flowing cyclic processes (SCCP) exe...

Process and furnace for working bituminous materials

Energy Technology Data Exchange (ETDEWEB)

Klotzer, M

1921-06-28

A process for working up bitumen-containing materials, such as coal, peat and shale is characterized in that the material in thin-height batches with constant shaking by means of forward and backward movement of an elongated horizontal hearth heated underneath on which the material freely lies and on which it is moved in the furnace, through a single narrow furnace space with zone-wise heating of the hearth. A drying zone, a spent-material removal zone, and a carbonization zone are provided. Under separate hoods the gases and vapors are removed from these zones.

12 CFR Appendix A to Part 536 - Consumer Grievance Process

Science.gov (United States)

2010-01-01

... 12 Banks and Banking 5 2010-01-01 2010-01-01 false Consumer Grievance Process A Appendix A to Part 536 Banks and Banking OFFICE OF THRIFT SUPERVISION, DEPARTMENT OF THE TREASURY CONSUMER PROTECTION IN SALES OF INSURANCE Pt. 536, App. A Appendix A to Part 536—Consumer Grievance Process Any consumer who...

12 CFR Appendix A to Part 14 - Consumer Grievance Process

Science.gov (United States)

2010-01-01

... 12 Banks and Banking 1 2010-01-01 2010-01-01 false Consumer Grievance Process A Appendix A to Part 14 Banks and Banking COMPTROLLER OF THE CURRENCY, DEPARTMENT OF THE TREASURY CONSUMER PROTECTION IN SALES OF INSURANCE Pt. 14, App. A Appendix A to Part 14—Consumer Grievance Process Any consumer who...

Rapsodie first core manufacture. 1. part: processing plant

International Nuclear Information System (INIS)

Masselot, Y.; Bataller, S.; Ganivet, M.; Guillet, H.; Robillard, A.; Stosskopf, F.

1968-01-01

This report is the first in a series of three describing the processes, results and peculiar technical problems related to the manufacture of the first core of the fast reactor Rapsodie. A detailed study of manufacturing processes(pellets, pins, fissile sub-assemblies), the associated testings (raw materials, processed pellets and pins, sub-assemblies before delivery), manufacturing facilities and improvements for a second campaign are described. (author) [fr

Material Control and Accountability Measurements for FB-Line Processes

International Nuclear Information System (INIS)

Casella, V.R.

2002-01-01

This report provides an overview of FB-Line processes and nuclear material accountability measurements. Flow diagrams for the product, waste, and packaging and stabilization processes are given along with the accountability measurements done before and after each of these processes. Brief descriptions of these measurements are provided. This information provides a better understanding of the general FB-Line processes and how MC and A measurements are used to keep track of the accountable material inventory

GPC Light Shaper for energy efficient laser materials processing.

OpenAIRE

Bañas, Andrew Rafael; Palima, Darwin; Villangca, Mark Jayson; Aabo, Thomas; Glückstad, Jesper

2014-01-01

The biggest use of lasers is in materials processing. In manufacturing, lasers are used for cutting, drilling, marking and other machining processes. Similarly, lasers are important in microfabrication processes such as photolithography, direct laser writing, or ablation. Lasers are advantageous because they do not wear out, have no physical contact with the processed material, avoid heating or warping effects, and are generally more precise. Since lasers are easier to adapt to different opti...

Virtual Parts Engineering Research Center

Science.gov (United States)

2010-05-20

engineering 10 materials. High strength alloys , composites (polymer composites and metallic composites), and the like cannot merely be replaced by...ceramics, smart materials, shape memory alloys , super plastic materials and nano- structured materials may be more appropriate substitutes in a reverse...molding process using thermosetting Bakelite. For remanufacturing the part in small quantities, machining has been identified as the most economical

Excitonic and photonic processes in materials

CERN Document Server

Williams, Richard

2015-01-01

This book is expected to present state-of-the-art understanding of a selection of excitonic and photonic processes in useful materials from semiconductors to insulators to metal/insulator nanocomposites, both inorganic and organic.  Among the featured applications are components of solar cells, detectors, light-emitting devices, scintillators, and materials with novel optical properties.  Excitonic properties are particularly important in organic photovoltaics and light emitting devices, as also in questions of the ultimate resolution and efficiency of new-generation scintillators for medical diagnostics,  border security, and nuclear nonproliferation.  Novel photonic and optoelectronic applications benefit from new material combinations and structures to be discussed.

Visualization of DNA in highly processed botanical materials.

Science.gov (United States)

Lu, Zhengfei; Rubinsky, Maria; Babajanian, Silva; Zhang, Yanjun; Chang, Peter; Swanson, Gary

2018-04-15

DNA-based methods have been gaining recognition as a tool for botanical authentication in herbal medicine; however, their application in processed botanical materials is challenging due to the low quality and quantity of DNA left after extensive manufacturing processes. The low amount of DNA recovered from processed materials, especially extracts, is "invisible" by current technology, which has casted doubt on the presence of amplifiable botanical DNA. A method using adapter-ligation and PCR amplification was successfully applied to visualize the "invisible" DNA in botanical extracts. The size of the "invisible" DNA fragments in botanical extracts was around 20-220 bp compared to fragments of around 600 bp for the more easily visualized DNA in botanical powders. This technique is the first to allow characterization and visualization of small fragments of DNA in processed botanical materials and will provide key information to guide the development of appropriate DNA-based botanical authentication methods in the future. Copyright © 2017 Elsevier Ltd. All rights reserved.

Segregation and redistribution of end-of-process energetic materials

International Nuclear Information System (INIS)

McCabe, R.A.; Cummins, B.; Gonzalez, M.A.

1993-03-01

A system recovering then recycling or reusing end-of-process energetic materials has been developed at the Lawrence Livermore National Laboratory (LLNL). The system promotes separating energetic materials with high potential for reuse or recycling from those that have no further value. A feature of the system is a computerized electronic bulletin board for advertising the availability of surplus and recovered energetic materials and process chemicals to LLNL researchers, and for posting energetic materials, ''want ads.'' The system was developed and implemented to promote waste minimization and pollution prevention at LLNL

Processing Uranium-Bearing Materials Containing Coal and Loam

Energy Technology Data Exchange (ETDEWEB)

Civin, V; Prochazka, J [Research and Development Laboratory No. 3 of the Uranium Industry, Prague, Czechoslovakia (Czech Republic)

1967-06-15

Among the ores which are classified as low-grade in the CSSR are mixtures of coal and bentonitic loam of tertiary origin, containing approximately 0.1% U and with a moisture content at times well above 20-30%. The uranium is held mainly by the carbonaceous component. Conventional processing of these materials presents various difficulties which are not easily overcome. During leaching the pulp thickens and frequently becomes pasty, due to the presence of montmorillonites. Further complications arise from the high sorption capacity of the materials (again primarily due to montmorillonites) and poor sedimentation of the viscous pulps. In addition, the materials are highly refractory to the leaching agents. The paper presents experience gained in solving the problems of processing these ores. The following basic routes were explored: (1) separation of the carbonaceous and loamy components: The organic component appears to be the main activity carrier. Processing the concentrated material upon separation of the inactive or less active loam may not only remove the thixotropic behaviour but also substantially reduce the cost of the ore treatment; (2) 'liquifying' the pulps or preventing the thickening of the pulp by addition of suitable agents; (3) joint acid or carbonate processing of the materials in question with current ore types; (4) removal or suppression of thixotropic behaviour by thermal pretreatment of the material; and (5) application of the 'acid cure' method. The first method appears to be the most effective, but it presents considerable difficulties due to the extreme dispersion of the carbonaceous phase and further research is being carried out. Methods 2 and 3 proved to be unacceptable. Method 4, which includes roasting at 300-400{sup o}C, is now being operated on an industrial scale. The final method has also shown definite advantages for particular deposits of high montmorillonite content material. (author)

Technology Assessment of Laser-Assisted Materials Processing in Space

Science.gov (United States)

Nagarathnam, Karthik; Taminger, Karen M. B.

2001-01-01

Lasers are useful for performing operations such as joining, machining, built-up freeform fabrication, shock processing, and surface treatments. These attributes are attractive for the supportability of longer-term missions in space due to the multi-functionality of a single tool and the variety of materials that can be processed. However, current laser technology also has drawbacks for space-based applications, specifically size, power efficiency, lack of robustness, and problems processing highly reflective materials. A review of recent laser developments will be used to show how these issues may be reduced and indicate where further improvement is necessary to realize a laser-based materials processing capability in space. The broad utility of laser beams in synthesizing various classes of engineering materials will be illustrated using state-of-the art processing maps for select lightweight alloys typically found on spacecraft. With the advent of recent breakthroughs in diode-pumped solid-state lasers and fiber optic technologies, the potential to perform multiple processing techniques is increasing significantly. Lasers with suitable wavelengths and beam properties have tremendous potential for supporting future space missions to the moon, Mars and beyond.

Supercritical Production of Nanoparticles - Part I: The SSEC Process - Part II: Characterization of Nanopartic

DEFF Research Database (Denmark)

Jensen, Henrik

with the crystallite size. Therefore special interest is being devoted to investigating these changes by developing new synthesis and characterizing methods. Wet chemical and gas phase syntheses are among the number of synthesis techniques that have been developed for nanoparticle formation. The sol-gel technique...... is the most broadly applied wet chemical process and it can be used for the production of nanosized materials in the formof particles or coatings for a wide range of materials. However, conventional sol-gel techniques have a number of drawbacks. The process maintains long reaction times and requires post....... The work presented in this thesis addresses the problems related to the conventional sol-gel techniques by using supercritical CO2 as the reaction media. Supercritical fluids exhibit gas like mass transfer properties and liquid like densities which are both particularly attractive to the sol-gel process...

Materials control and accountability at the Idaho Chemical Processing Plant

International Nuclear Information System (INIS)

Denning, G.E.; Britschgi, J.J.; Spraktes, F.W.

1985-01-01

The ICPP high enriched uranium recovery process has historically been operated as a single Material Balance Area (MBA), with input and output measurement capabilities. Safeguards initiated changes in the last five years have resulted in significant materials control and accountability improvements. Those changes include semi-automation of process accountability measurement, data collection and recording; definition of Sub-MBAs; standard plant cleanouts; and, bimonthly inventory estimates. Process monitoring capabilities are also being installed to provide independent operational procedural compliance verification, process anomaly detection, and enhanced materials traceability. Development of a sensitivity analysis approach to defining process measurement requirements is in progress

Modeling and Control of the Springback Effect in the Bottom Sheet Metal Part One-Stage Drawing Process

Directory of Open Access Journals (Sweden)

A. S. Chumadin

2014-01-01

Full Text Available The main objective of this study is to reduce a manufacturing complexity of bottom sheet metal parts by improving the accuracy of parts produced. This study is aimed at using the finite element analysis to prove assumptions that there is a transition frontier between the processes of forming and drawing, and there are capabilities to control springback effect by moving this frontier positions.The process, the stress-strain state of which in the dome corresponds to the process of forming parts, and in the flange area to the drawing process, was considered to be a formingdrawing process.Based on previous studies, techniques to reduce a springback have been proposed which enable us to use three calculation schemes for the process simulation:The frontier transition position control between the processes of forming and drawing by changing the contact pressure on the flange by varying the frictions coefficients on the die and binder surfaces;Springback manage through the additional tensile forces in the flange area of the blank;Springback manage through the technological insert at the first process stage.For ease of comparison with previous research results the same geometric parameters and material properties of the items are used in the simulation.The springback analysis used a finite element method in the AutoFormTM incremental module with automatically mashed and standard tolerance computation properties. The blank, binder, punch, and die were then imported to the module by CATIATM interface in .iges format.The calculation has shown that the optimal value for the least thinning and springback parts are available for the second scheme whereby ring punch makes additional tension in the flange area (from 1.09 to 0.35 mm with thinning from 0.80 to 0.73 mm. The use of flange retention of sheet blank at the expense of variable frictional forces showed the springback value reduction by 4 times (from 1.09 to 0.27 mm. However thinning was 16% (from 0.80 to

Analysis of material flow of MECOM, a. s. Humenné, with reference to time, quality and quantity of processed raw material

Directory of Open Access Journals (Sweden)

Vaceľ Rastislav

2001-12-01

Full Text Available If we want that our companies meet criteria of future develepment trends of world economy, we must radically change, we can say, leave old principles of operating and management and acquire absolutely new models. Models BPR (Business Process Reengineering, that is a part of ITQM (Integrated Total Quality Management,in these tendencies are appearing to be very positive. So as to put these changes into practice, we need fully to know structure of organisation and internal progresses in organisation and management in context with external enviroment.Preparation for realization of reengineering processes requires detailed analysis of micrologistics of material flow in food processing company MECOM, a. s., Humenné too. This analysis in primary stage follows movement of basic raw material through particular departmetns of purchase, production and distribution, where it specificaly deals with these processes in looking at time, quality and quantity, based on a need to keep priority order.Logistic coordination and synchronisation of material flow, information flow and flow of finances,have an impact on company and can resolve conflict of partial targets of individual divisions which are very varied and often opposite.Entire synchronisation of these single aims isn´t possible, partial accommodation is achieveable only. The task of logistics in this company is to amend opposite partial aims, in priority order to achieve the one mutual target for all departments of company. This target presents total satisfaction of wants of consumers, achieveable by common fulfilment of performance and economical destination.

Effect of material flows on energy intensity in process industries

Energy Technology Data Exchange (ETDEWEB)

Liu, Liru; Aye, Lu [International Technologies Center (IDTC), Department of Civil and Environmental Engineering, The University of Melbourne, Victoria 3010 (Australia); Lu, Zhongwu [Institute of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Zhang, Peihong [Department of Municipal and Environmental Engineering, Shenyang Architecture University, Shenyang 110168 (China)

2006-09-15

Many energy-intensive process industries have complex material flows, which have a strong effect on the overall energy intensity of the final product (OEIF). This problem, however, has only been recognised qualitatively due to the lack of quantitative analysis methods. This paper presents an in-depth quantitative analysis of the effect of material flows on energy intensity in process industries. Based on the concept of a standard material flow diagram (SMFD), as used in steel manufacturing, the SMFD for a generic process industry was first developed. Then material flow scenarios were addressed in a practical material flow diagram (PMFD) using the characteristics of practical process industries. The effect of each material flow deviating from a SMFD on the OEIF was analysed. The steps involved in analysing the effect of material flows in a PMFD on its energy intensity are also discussed in detail. Finally, using 1999 statistical data from the Chinese Zhenzhou alumina refinery plant, the PMFD and SMFD for this plant were constructed as a case study. The effect of material flows on the overall energy intensity of alumina (OEIA) was thus analysed quantitatively. To decrease OEIA, the process variations which decrease the product ratios could be employed in all except in multi-supplied fraction cases. In these cases, the fractions from the stream with lower energy intensities should be increased. (author)

Raw material changes and their processing parameters in an extrusion cooking process

DEFF Research Database (Denmark)

Cheng, Hongyuan; Friis, Alan

In this work, the effects of raw material and process parameters on product expansion in a fish feed extrusion process were investigated. Four different recipes were studied with a pilot-scale twin-screw co-rotating extruder according to a set of pre-defined processing conditions. In the four rec...

Sustainable manufacturing: Effect of material selection and design on the environmental impact in the manufacturing process

International Nuclear Information System (INIS)

Harun, Mohd Hazwan Syafiq; Salaam, Hadi Abdul; Taha, Zahari

2013-01-01

The environmental impact of a manufacturing process is also dependent on the selection of the material and design of a product. This is because the manufacturing of a product is directly connected to the amount of carbon emitted in consuming the electrical energy for that manufacturing process. The difference in the general properties of materials such as strength, hardness and impact will have significant effect on the power consumption of the machine used to complete the product. In addition the environmental impact can also be reduced if the proposed designs use less material. In this study, an LCA tool called Eco-It is used. Evaluate the environmental impact caused by manufacturing simple jig. A simple jig with 4 parts was used as a case study. Two experiments were carried out. The first experiment was to study the environmental effects of different material, and the second experiment was to study the environmental impact of different design. The materials used for the jig are Aluminium and mild steel. The results showed a decrease in the rate of carbon emissions by 60% when Aluminium is use instead from mild steel, and a decrease of 26% when the-design is modified

AN ANALYSIS OF THE INFLUENCE OF THE TEXTILE MATERIAL DOUBLING PROCESS BY THERMOFUSING ON VAPOR PERMEABILITY

Directory of Open Access Journals (Sweden)

Viorica PORAV

2016-05-01

Full Text Available To confer shape and volume parameters, to ensure dimensional stability of surfaces and contours, some parts of clothing are doubled using the process of thermofusion with certain woven or nonwoven chemicalized materials. A priority in the work of producers of fabrics and textiles is to ensure comfort parameters and functions of apparel products are met and respected. Clothing products should ensure optimum insulation, air permeability, moisture absorption and transfer in order to give the wearer wellbeing and safety. In this paper we propose to analyze the influence of the technological process of doubling on the vapour permeability of the doubled assembly, compared with the permeability of the non-doubled material. As materials made of natural fibers are increasingly required, we focused on two natural fiber fabrics – 100% linen and 100% cotton - and a mixed natural fiber material – 64% linen, 34% viscose and 2% elastane. They were each doubled using thermofusion with woven or nonwoven chemicalized materials composed of wool mixed with polyamide. Laboratory measurements allow us to conclude to what extent the vapor permeability of the thermofused assemblies is influenced.

GPC Light Shaper for energy efficient laser materials processing

DEFF Research Database (Denmark)

Bañas, Andrew Rafael; Palima, Darwin; Villangca, Mark Jayson

The biggest use of lasers is in materials processing. In manufacturing, lasers are used for cutting, drilling, marking and other machining processes. Similarly, lasers are important in microfabrication processes such as photolithography, direct laser writing, or ablation. Lasers are advantageous...... with steep, well defined edges that would further increase laser cutting precision or allow “single shot” laser engraving of arbitrary 2D profiles, as opposed to point scanning [3,4]. Instead of lossy approaches, GPC beam shaping is achieved with simplified, binary phase-only optics [5] that redistributes...... because they do not wear out, have no physical contact with the processed material, avoid heating or warping effects, and are generally more precise. Since lasers are easier to adapt to different optimized shapes, they can be even more precise and energy efficient for materials processing. The cost...

Continuous Material Balance Reconciliation for a Modern Plutonium Processing Facility

International Nuclear Information System (INIS)

CLARK, THOMASG.

2004-01-01

This paper describes a safeguards approach that can be deployed at any modern plutonium processing facility to increase the level of safeguards assurance and significantly reduce the impact of safeguards on process operations. One of the most perplexing problems facing the designers of plutonium processing facilities is the constraint placed upon the limit of error of the inventory difference (LEID). The current DOE manual constrains the LEID for Category I and II material balance areas to 2 per cent of active inventory up to a Category II quantity of the material being processed. For 239Pu a Category II quantity is two kilograms. Due to the large material throughput anticipated for some of the modern plutonium facilities, the required LEID cannot be achieved reliably during a nominal two month inventory period, even by using state-of-the-science non-destructive assay (NDA) methods. The most cost-effective and least disruptive solution appears to be increasing the frequency of material balance closure and thus reducing the throughput being measured during each inventory period. Current inventory accounting practices and systems can already provide the book inventory values at any point in time. However, closing the material balance with measured values has typically required the process to be cleaned out, and in-process materials packaged and measured. This process requires one to two weeks of facility down time every two months for each inventory, thus significantly reducing productivity. To provide a solution to this problem, a non-traditional approach is proposed that will include using in-line instruments to provide measurement of the process materials on a near real-time basis. A new software component will be developed that will operate with the standard LANMAS application to provide the running material balance reconciliation, including the calculation of the inventory difference and variance propagation. The combined measurement system and software

Converting Eucalyptus biomass into ethanol: Financial and sensitivity analysis in a co-current dilute acid process. Part II

International Nuclear Information System (INIS)

Gonzalez, R.; Treasure, T.; Phillips, R.; Jameel, H.; Saloni, D.; Wright, J.; Abt, R.

2011-01-01

The technical and financial performance of high yield Eucalyptus biomass in a co-current dilute acid pretreatment followed by enzymatic hydrolysis process was simulated using WinGEMS registered and Excel registered . Average ethanol yield per dry Mg of Eucalyptus biomass was approximately 347.6 L of ethanol (with average carbohydrate content in the biomass around 66.1%) at a cost of 0.49 L -1 of ethanol, cash cost of ∝0.46 L -1 and CAPEX of 1.03 L -1 of ethanol. The main cost drivers are: biomass, enzyme, tax, fuel (gasoline), depreciation and labor. Profitability of the process is very sensitive to biomass cost, carbohydrate content (%) in biomass and enzyme cost. Biomass delivered cost was simulated and financially evaluated in Part I; here in Part II the conversion of this raw material into cellulosic ethanol using the dilute acid process is evaluated. (author)

Investigational study of optical function materials for two-dimensional data processing; Nijigen joho shoriyo hikari kino zairyo ni kansuru chosa kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

The paper investigated/studied `space light modulation materials,` `dynamic hologram/memory materials,` `optical waveguide path materials,` etc. which become key materials in the high speed two dimensional processing. As to electrooptical materials proposed in this investigational study, the external electric field and the electric charges generated make quality of molecules themselves directly change to memory strong/weak signals of light. Therefore, the response velocity becomes less than a millionth of that of the liquid crystal display, and high speed which is needed for realtime moving image processing is anticipated. Hologram includes the phase information in addition to information on light strength. Therefore, it is a large capacity record medium and at the same time a record medium which can read/write two dimensional information as it is. With optical fiber, images cannot be transmitted as they are. Light waveguide path materials are those that accumulate roles of mirror and lens in a sheet of the material and construct a system which is strong in vibration, as optical parts connecting among materials for two dimensional data processing. 273 refs., 107 figs., 17 tabs.

A review on the susceptor assisted microwave processing of materials

International Nuclear Information System (INIS)

Bhattacharya, Madhuchhanda; Basak, Tanmay

2016-01-01

Microwave processing has received significant attention based on the energy efficient volumetric processing. The internal heat generation during the microwave heating unleashes the heat transfer limitations of the conventional furnaces and thus, the microwave processing can be performed at much faster rates than the conventional furnaces. Susceptors further accelerate the microwave processing via providing a two-way heating with reduced heat losses from the surface of the material. In addition, the rapid initial heating via susceptors becomes the key factor to execute the energy efficient microwave processing for the poorly microwave absorbing materials. These characteristics have been massively exploited for various applications (material processing, synthesis and waste treatments) over the last few decades and this review evaluates those processing characteristics with an emphasis on the energy efficiency. Till date, the advancement of the susceptor assisted microwave processing is primarily based on the experimental trials and this review brings together various case studies so that the readers can have a clear idea about the current status in each field of applications. This can be of immense help not only to select the appropriate susceptor, but also to select the future research direction for the advancement of the energy efficient processing. - Highlights: • Susceptor assisted hybrid microwave processing has been reviewed. • Energy efficiency of the hybrid heating has been analyzed for various applications. • The applications include material processing, synthesis and waste treatment. • The role of susceptors on the energy efficient material processing is highlighted. • The enhancement of the processing via the susceptors has been reported.

Thermal characterization of radiation processed contact lens material

International Nuclear Information System (INIS)

Varshney, L.; Choughule, S.V.

1998-01-01

Differential scanning calorimetry (DSC), thermomechanical analysis (TMA) and thermogravimetry analysis (TGA) were used to characterize radiation processed contact lens gel material of 2-hydroxy ethyl methacrylate(HEMA). DSC revealed two types of water in the gels. DSC and TGA in combination were used to quantitate the percentage of different types of the water in the gel material. Temperature expansion coefficients values indicate more dimensions stability in the radiation processed lenses of similar water contents. (author)

CFD Modeling and Simulation in Materials Processing 2018

OpenAIRE

Nastac, Laurentiu; Pericleous, Koulis; Sabau, Adrian S.; Zhang, Lifeng; Thomas, Brian G.

2018-01-01

This book contains the proceedings of the symposium “CFD Modeling and Simulation in Materials Processing” held at the TMS 2018 Annual Meeting & Exhibition in Phoenix, Arizona, USA, March 11–15, 2018. This symposium dealt with computational fluid dynamics (CFD) modeling and simulation of engineering processes. The papers published in this book were requested from researchers and engineers involved in the modeling of multiscale and multiphase phenomena in material processing systems. The sympos...

Polycarbonate as an Elasto-Plastic Material Model for Simulation of the Microstructure Hot Imprint Process

Directory of Open Access Journals (Sweden)

Rokas Šakalys

2013-08-01

Full Text Available The thermal imprint process of polymer micro-patterning is widely applied in areas such as manufacturing of optical parts, solar energy, bio-mechanical devices and chemical chips. Polycarbonate (PC, as an amorphous polymer, is often used in thermoforming processes because of its good replication characteristics. In order to obtain replicas of the best quality, the imprint parameters (e.g., pressure, temperature, time, etc. must be determined. Therefore finite element model of the hot imprint process of lamellar periodical microstructure into PC has been created using COMSOL Multiphysics. The mathematical model of the hot imprint process includes three steps: heating, imprinting and demolding. The material properties of amorphous PC strongly depend on the imprint temperature and loading pressure. Polycarbonate was modelled as an elasto-plastic material, since it was analyzed below the glass transition temperature. The hot imprint model was solved using the heat transfer and the solid stress-strain application modes with thermal contact problem between the mold and polycarbonate. It was used for the evaluation of temperature and stress distributions in the polycarbonate during the hot imprint process. The quality of the replica, by means of lands filling ratio, was determined as well.

Process material management in the Space Station environment

Science.gov (United States)

Perry, J. L.; Humphries, W. R.

1988-01-01

The Space Station will provide a unique facility for conducting material-processing and life-science experiments under microgravity conditions. These conditions place special requirements on the U.S. Laboratory for storing and transporting chemicals and process fluids, reclaiming water from selected experiments, treating and storing experiment wastes, and providing vacuum utilities. To meet these needs and provide a safe laboratory environment, the Process Material Management System (PMMS) is being developed. Preliminary design requirements and concepts related to the PMMS are addressed, and the MSFC PMMS breadboard test facility and a preliminary plan for validating the overall system design are discussed.

Modelling Hospital Materials Management Processes

Directory of Open Access Journals (Sweden)

Raffaele Iannone

2013-06-01

integrated and detailed analysis and description model for hospital materials management data and tasks, which is able to tackle information from patient requirements to usage, from replenishment requests to supplying and handling activities. The model takes account of medical risk reduction, traceability and streamlined processes perspectives. Second, the paper translates this information into a business process model and mathematical formalization.The study provides a useful guide to the various relevant technology‐related, management and business issues, laying the foundations of an efficient reengineering of the supply chain to reduce healthcare costs and improve the quality of care.

Alkali-activated binders: a review : part 2. about materials and binders manufacture

OpenAIRE

Torgal, Fernando Pacheco; Gomes, J. P. Castro; Jalali, Said

2008-01-01

This paper summarizes current knowledge about alkali-activated binders, by reviewing previously published work. As it is shown in Part 1, alkali-activated binders have emerged as an alternative to (ordinary Portland cement) OPC binders, which seem to have superior durability and environmental impact. The subjects of Part 2 of this paper are prime materials, alkaline activators, additives, curing type and constituents mixing order. Practical problems and theoretical questions are discussed. To...

Material chemistry and process

International Nuclear Information System (INIS)

1999-11-01

The contents of this book are purpose of investigation, system of investigation, summary of investigation characteristic of this investigation, way to read the result table on prediction of investigation, object of investigation, important research and investigation fields, period of realizable prediction, cause of the obstacle for realization, propel way for studying and development, means of policy, comparison identical and similar task with the last time, illustration of future world in 2025 the result of investigation on material and the result of investigation on chemistry and process.

International Conference on Materials, Processing and Product Engineering 2015 (MPPE2015)

International Nuclear Information System (INIS)

Eck, S; Ebner, R; Ludwig, A

2016-01-01

The Materials Center Leoben Forschung GmbH (MCL) and the Austrian Society for Metallurgy and Materials (ASMET) have jointly organized the 'First International Conference on Materials, Processing and Product Engineering - MPPE' held in the Congress Center of Leoben from Nov. 3 rd to 5 th , 2015. The main topic of the conference was to present the state of the art in fundamental knowledge and technological expertise enabling and stimulating the development of knowledge based innovations across the entire product value chain starting from the material synthesis, proceeding with the processing of products and concluding with their in-service behaviour until the end of the product life time. Hence, the International Conference on Materials, Processing and Product Engineering MPPE 2015 focused on the core regions of industrial production chains, covering topics such as • Development and characterization of materials; • Materials synthesis and processing; • Dimensioning of components including integrated materials and process modelling; • Behaviour of materials and components during service. The scientific and technological goal was to present the state of the art of theoretical, experimental and numerical techniques and their combinations that are capable of improving the competitiveness of modern production facilities. (paper)

Microstructural processes in irradiated materials

Science.gov (United States)

Byun, Thak Sang; Kaoumi, Djamel; Bai, Xian-Ming

2017-12-01

The 8th symposium on Microstructural Progresses in Irradiated Materials (MPIM) was held at San Diego Convention Center and Marriott Marquis & Marina, San Diego, California, USA, February 26-March 2, 2017, as part of the TMS 2017 146th Annual Meeting and Exhibition. Since 2003, when the first MPIM symposium was held in the same place, the symposium has been held in odd years and has grown to one of the biggest symposia in the TMS Annual Meeting which invites more than sixty symposia. In the 8th MPIM symposium, a total of 106 oral and poster presentations, including 16 invited talks, were delivered for 4 days.

Controlled parts management

International Nuclear Information System (INIS)

Boyle, C.M.; Hidalgo, S.P.; Martinez, B.J.

2004-01-01

The Controlled Parts Management (CPM) system is based on industry standard practices for managing inventory. CPM is designed to record the movement of any type of inventory in a defined region referred to as an Account or SubAccount. The system is used to track the receiving, processing, storing and transfer of inventory parts. CPM provides information on parts, quantity and the exact location of the inventory. CPM is a barcode-based-part tracking system currently used to track controlled parts that are used in the R and D and testing of weapons; this tracking helps maintain the part pedigree that is required for certification of a weapon or weapon test. CPM includes bar code data collection software programmed into portable bar code readers for automating physical inventory services and remote transaction capture. CPM interfaces to other Engineering systems and supports a 'material content' of a weapons test through the test Bill of Materials and assignment of a unique inventory part in CPM. Additional functionality includes the ability to group or join parts, logically or physically and temporary or permanent, to represent discrete parts, containers, subassemblies and assemblies, and groupings.

Characterization of additive manufacturing processes for polymer micro parts productions using direct light processing (DLP) method

DEFF Research Database (Denmark)

Davoudinejad, Ali; Pedersen, David Bue; Tosello, Guido

The process capability of additive manufacturing (AM) for direct production of miniaturized polymer components with micro features is analyzed in this work. The consideration of the minimum printable feature size and obtainable tolerances of AM process is a critical step to establish a process...... chains for the production of parts with micro scale features. A specifically designed direct light processing (DLP) AM machine suitable for precision printing has been used. A test part is designed having features with different sizes and aspect ratios in order to evaluate the DLP AM machine capability...

Proceedings of the third Asian symposium on materials and processing: souvenir

International Nuclear Information System (INIS)

2012-01-01

Materials characterization and measurement techniques, materials processing, forming, casting and machining, mechanical properties, fracture and reliability, metals, ceramics, polymers and composites, modeling, analysis and simulation in materials and processing, nano fabrication and nano/micro/meso manufacturing processes and advanced manufacturing, non-destructive testing and evaluations, monitoring and sensing technology, powder metallurgy, adhesion and interface, welding and bonding, smart materials and structures, functional materials, surface engineering and thin films and coatings are the topics covered in this symposium. Papers relevant to INIS are indexed separately

Commercial Parts Technology Qualification Processes

Science.gov (United States)

Cooper, Mark S.

2013-01-01

Many high-reliability systems, including space systems, use selected commercial parts (including Plastic Encapsulated Microelectronics or PEMs) for unique functionality, small size, low weight, high mechanical shock resistance, and other factors. Predominantly this usage is subjected to certain 100% tests (typically called screens) and certain destructive tests usually (but not always) performed on the flight lot (typically called qualification tests). Frequently used approaches include those documented in EEE-INST-002 and JPL DocID62212 (which are sometimes modified by the particular aerospace space systems manufacturer). In this study, approaches from these documents and several space systems manufacturers are compared to approaches from a launch systems manufacturer (SpaceX), an implantable medical electronics manufacturer (Medtronics), and a high-reliability transport system process (automotive systems). In the conclusions section, these processes are outlined for all of these cases and presented in tabular form. Then some simple comparisons are made. In this introduction section, the PEM technology qualification process is described, as documented in EEE-INST-002 (written by the Goddard Space Flight Center, GSFC), as well as the somewhat modified approach employed at the Jet Propulsion Laboratory (JPL). Approaches used at several major NASA contractors are also described

All-optical signal processing in quadratic nonlinear materials

DEFF Research Database (Denmark)

Johansen, Steffen Kjær

2002-01-01

of materials with a second order nonlinearity, the so-called X(2) materials, is faster and stronger than that of more conventional materials with a cubic nonlinearity. The X(2) materials support spatial solitons consisting of two coupled components, the fundamental wave (FW) and its second harmonic (SH......). During this project the interaction between such spatial solitons has been investigated theoretically through perturbation theory and experimentally via numerical simulations. The outcome of this research isnew theoretical tools for quantitatively predicting the escape angle, i.e. the angle of incidence...... are dedicated to this part of the research. In chapter 4 the generality of the theoretical approach is emphasised with the derivation and verification of equivalent tools for media with a saturable nonlinearity. The strength of the X(2) nonlinearity strongly depends on the phase mismatch between the FW...

Materials Processing Routes to Trap-Free Halide Perovskites

KAUST Repository

Buin, Andrei; Pietsch, Patrick; Xu, Jixian; Voznyy, Oleksandr; Ip, Alexander H.; Comin, Riccardo; Sargent, Edward H.

2014-01-01

that the specific choice of growth conditions and chemical precursors is central to achieving superior performance from these materials; yet the roles and mechanisms underlying the selection of materials processing route is poorly understood. Here we show that films

Evolutionary optimization of production materials workflow processes

DEFF Research Database (Denmark)

Herbert, Luke Thomas; Hansen, Zaza Nadja Lee; Jacobsen, Peter

2014-01-01

We present an evolutionary optimisation technique for stochastic production processes, which is able to find improved production materials workflow processes with respect to arbitrary combinations of numerical quantities associated with the production process. Working from a core fragment...... of the BPMN language, we employ an evolutionary algorithm where stochastic model checking is used as a fitness function to determine the degree of improvement of candidate processes derived from the original process through mutation and cross-over operations. We illustrate this technique using a case study...

Space Environmental Effects on Materials and Processes

Science.gov (United States)

Sabbann, Leslie M.

2009-01-01

The Materials and Processes (M&P) Branch of the Structural Engineering Division at Johnson Space Center (JSC) seeks to uphold the production of dependable space hardware through materials research, which fits into NASA's purpose of advancing human exploration, use, and development of space. The Space Environmental Effects projects fully support these Agency goals. Two tasks were assigned to support M&P. Both assignments were to further the research of material behavior outside of Earth's atmosphere in order to determine which materials are most durable and safe to use in space for mitigating risks. One project, the Materials on International Space Station Experiments (MISSE) task, was to compile data from International Space Station (ISS) experiments to pinpoint beneficial space hardware. The other project was researching the effects on composite materials of exposure to high doses of radiation for a Lunar habitat project.

PREMATH: a Precious-Material Holdup Estimator for unit operations and chemical processes

International Nuclear Information System (INIS)

Krichinsky, A.M.; Bruns, D.D.

1982-01-01

A computer program, PREMATH (Precious Material Holdup Estimator), has been developed to permit inventory estimation in vessels involved in unit operations and chemical processes. This program has been implemented in an operating nuclear fuel processing plant. PREMATH's purpose is to provide steady-state composition estimates for material residing in process vessels until representative samples can be obtained and chemical analyses can be performed. Since these compositions are used for inventory estimation, the results are determined for and cataloged in container-oriented files. The estimated compositions represent material collected in applicable vessels - including consideration for material previously acknowledged in these vessels. The program utilizes process measurements and simple material balance models to estimate material holdups and distribution within unit operations. During simulated run testing, PREMATH-estimated inventories typically produced material balances within 7% of the associated measured material balances for uranium and within 16% of the associated, measured material balances for thorium (a less valuable material than uranium) during steady-state process operation

New decontamination processes for liquid effluents and solid materials

International Nuclear Information System (INIS)

Faure, S.

2008-01-01

New decontamination processes are being studied in order to protect workers and to reduce strongly the quantity of secondary wastes produced. 2 decontamination processes for liquid nuclear wastes are under studies. First, the coprecipitation process whose improvement is based on a better control of the 2 coupled mechanisms involved in the process: the formation of adsorbent particles and the uptake of radionuclides. Secondly, the column process whose development focuses on new materials that can be used to absorb cesium in a reversible way. 3 new decontamination processes for solid materials are being developed. First, processes using drying gels are under investigation in order to treat materials like lead, aluminium, iron and stainless steel. Real decontamination of hot cells by drying gel process has been performed and a decontamination factor between 16 and 25 has been obtained on stainless steels. Secondly, new foam decontamination processes have been developed, they are based on the use of new foams stabilized by biodegradable non-ionic surfactants: alkyl-poly-glucosides and viscofiers or nano-particles. The aim is to increase the foam lifetime. Thirdly, new surfactants in solution decontamination processes have been studied, the aim is to decontaminate through degreasing by using acidic surfactants. The idea is to combine emulsification and wetting power. (A.C.)

Analysis and an overview of fixators in medicine and the methods of processing materials for producing fixators

Directory of Open Access Journals (Sweden)

Dalibor Milojko Đenadić

2013-06-01

performances in contact with cells, tissues or body fluids. They are commonly used to replace or upgrade the structural components of the human body in order to compensate for damage that occures due to aging, illness or accidents. These materials should have the following features: non-toxicity, resistance to corrosion, durability, high strength, toughness at low values of elastic modulus. The most commonly used materials in orthopedic surgery are stainless steels (with austenitic and precipitation strengthening, cobalt-based super-alloys (e.g. cobalt-chromium alloys, titanium and its alloys and sometimes composite materials. However, titanium and its alloys are primarly used. The implants for joint prosthesis are the tubes that are inserted into the medullary canal of the bone in order to stabilize prosthesis and parts of the joint. In total hip prosthesis, the femoral prosthesis head is usually made ​​of cobalt-chromium alloys, while the component that replaces the femur is made of titanium alloys. Fracture fixators include plates, screws, wire, nails and external fixators. They are made of different metal alloys, mostly of titanium alloys. Methods of manufacturing and processing materials used for fixators in medicine The main characteristics of the research in the field of materials used for fixators are: 1 New analytical techniques and modern instruments for characterization of materials (e.g. tunnel scanning microscope and synchrotron 2 Computer simulations 3 Recognition capabilities, visual representation and quantification of structural forms in the micro and nano world using computer modeling 4 The material is immediately formed in the approximatelly final form of the workpiece ("Net shape" and "near net shape" procedures 5 Production of new materials is closely associated with the procedures that are usually called "Materials Technologies" Materials and parts obtained using the powder metallurgy Modern materials are obtained by optimizing the composition and

Materials for construction and civil engineering science, processing, and design

CERN Document Server

Margarido, Fernanda

2015-01-01

This expansive volume presents the essential topics related to construction materials composition and their practical application in structures and civil installations. The book's diverse slate of expert authors assemble invaluable case examples and performance data on the most important groups of materials used in construction, highlighting aspects such as nomenclature, the properties, the manufacturing processes, the selection criteria, the products/applications, the life cycle and recyclability, and the normalization. Civil Engineering Materials: Science, Processing, and Design is ideal for practicing architects; civil, construction, and structural engineers, and serves as a comprehensive reference for students of these disciplines. This book also: ·       Provides a substantial and detailed overview of traditional materials used in structures and civil infrastructure ·       Discusses properties of natural and synthetic materials in construction and materials' manufacturing processes ·  �...

Methodology and findings of the NRC's materials licensing process redesign

International Nuclear Information System (INIS)

Rathbun, P.A.; Brown, K.D.; Madera, J.R.; Moriarty, M.; Pelchat, J.M.; Usilton, W.K.; Whitten, J.E.; Vacca, P.C.

1996-04-01

This report describes the work and vision of the team chartered to redesign the process for licensing users of nuclear materials. The Business Process Redesign team was chartered to improve the speed of the existing licensing process while maintaining or improving public safety and to achieve required resource levels. The report describes the team's methods for acquiring and analyzing information about the existing materials licensing process and the steps necessary to radically change this process to the envisioned future process

Precision microwave applicators and systems for plasma and materials processing

International Nuclear Information System (INIS)

Asmussen, J.; Garard, R.

1988-01-01

Modern applications of microwave energy have imposed new requirements upon microwave processing systems. Interest in energy efficiency, processing uniformity and control of process cycles has placed new design conditions upon microwave power oscillators, microwave systems and microwave applicator design. One approach of meeting new application requirements is the use of single-mode or controlled multimode applicators. The use of a single-mode applicator for plasma generation and materials processing will be presented. Descriptions of actual applicator designs for heating, curing, and processing of solid materials and the generations of high and low pressure discharges will be given. The impact of these applicators on the total microwave system including the microwave power source will be described. Specific examples of applicator and associated microwave systems will be detailed for the applications of (1) plasma thin film deposition and (2) the precision processing and diagnosis of materials. Methods of process control and diagnosis, control of process uniformity and process scale up are discussed

Material quality development during the automated tow placement process

Science.gov (United States)

Tierney, John Joseph

Automated tow placement (ATP) of thermoplastic composites builds on the existing industrial base for equipment, robotics and kinematic placement of material with the aim of further cost reduction by eliminating the autoclave entirely. During ATP processing, thermoplastic composite tows are deposited on a preconsolidated substrate at rates ranging from 10--100mm/s and consolidated using the localized application of heat and pressure by a tow placement head mounted on a robot. The process is highly non-isothermal subjecting the material to multiple heating and cooling rates approaching 1000°C/sec. The requirement for the ATP process is to achieve the same quality in seconds (low void content, full translation of mechanical properties and degree of bonding and minimal warpage) as the autoclave process achieves in hours. The scientific challenge was to first understand and then model the relationships between processing, material response, microstructure and quality. The important phenomena affecting quality investigated in this study include a steady state heat transfer simulation, consolidation and deconsolidation (void dynamics), intimate contact and polymer interdiffusion (degree of bonding/mechanical properties) and residual stress and warpage (crystallization and viscoelastic response). A fundamental understanding of the role of materials related to these mechanisms and their relationship to final quality is developed and applied towards a method of process control and optimization.

NUMATH: a nuclear-material-holdup estimator for unit operations and chemical processes

International Nuclear Information System (INIS)

Krichinsky, A.M.

1981-01-01

A computer program, NUMATH (Nuclear Material Holdup Estimator), has been developed to permit inventory estimation in vessels involved in unit operations and chemical processes. This program has been implemented in an operating nuclear fuel processing plant. NUMATH's purpose is to provide steady-state composition estimates for material residing in process vessels until representative samples can be obtained and chemical analyses can be performed. Since these compositions are used for inventory estimation, the results are determined for and cataloged in container-oriented files. The estimated compositions represent material collected in applicable vessels-including consideration for material previously acknowledged in these vessels. The program utilizes process measurements and simple material balance models to estimate material holdups and distribution within unit operations. During simulated run testing, NUMATH-estimated inventories typically produced material balances within 7% of the associated measured material balances for uranium and within 16% of the associated, measured material balance for thorium during steady-state process operation

Materials evaluation for a transuranic processing facility

International Nuclear Information System (INIS)

Barker, S.A.; Schwenk, E.B.; Divine, J.R.

1990-11-01

The Westinghouse Hanford Company, with the assistance of the Pacific Northwest Laboratory, is developing a transuranium extraction process for preheating double-shell tank wastes at the Hanford Site to reduce the volume of transuranic waste being sent to a repository. The bench- scale transuranium extraction process development is reaching a stage where a pilot plant design has begun for the construction of a facility in the existing B Plant. Because of the potential corrosivity of neutralized cladding removal waste process streams, existing embedded piping alloys in B Plant are being evaluated and ''new'' alloys are being selected for the full-scale plant screening corrosion tests. Once the waste is acidified with HNO 3 , some of the process streams that are high in F - and low in Al and zr can produce corrosion rates exceeding 30,000 mil/yr in austenitic alloys. Initial results results are reported concerning the applicability of existing plant materials to withstand expected process solutions and conditions to help determine the feasibility of locating the plant at the selected facility. In addition, process changes are presented that should make the process solutions less corrosive to the existing materials. Experimental work confirms that Hastelloy B is unsatisfactory for the expected process solutions; type 304L, 347 and 309S stainless steels are satisfactory for service at room temperature and 60 degrees C, if process stream complexing is performed. Inconel 625 was satisfactory for all solutions. 17 refs., 5 figs., 8 tabs

PREFACE: Processing, Microstructure and Performance of Materials

Science.gov (United States)

Chiu, Yu Lung; Chen, John J. J.; Hodgson, Michael A.; Thambyah, Ashvin

2009-07-01

A workshop on Processing, Microstructure and Performance of Materials was held at the University of Auckland, School of Engineering, on 8-9 April 2009. Organised by the Department of Chemical and Materials Engineering, University of Auckland, this meeting consisted of international participants and aimed at addressing the state-of-the-art research activities in processing, microstructure characterization and performance integrity investigation of materials. This two-day conference brought together scientists and engineers from New Zealand, Australia, Hong Kong, France, and the United Kingdom. Undoubtedly, this diverse group of participants brought a very international flair to the proceedings which also featured original research papers on areas such as Materials processing; Microstructure characterisation and microanalysis; Mechanical response at different length scales, Biomaterials and Material Structural integrity. There were a total of 10 invited speakers, 16 paper presentations, and 14 poster presentations. Consequently, the presentations were carefully considered by the scientific committee and participants were invited to submit full papers for this volume. All the invited paper submissions for this volume have been peer reviewed by experts in the various fields represented in this conference, this in accordance to the expected standards of the journal's Peer review policy for IOP Conference Series: Materials Science and Engineering. The works in this publication consists of new and original research as well as several expert reviews of current state-of-the art technologies and scientific developments. Knowing some of the real constraints on hard-copy publishing of high quality, high resolution images, the editors are grateful to IOP Publishing for this opportunity to have the papers from this conference published on the online open-access platform. Listed in this volume are papers on a range of topics on materials research, including Ferguson's high strain

Multiscale Modeling of Fracture Processes in Cementitious Materials

NARCIS (Netherlands)

Qian, Z.

2012-01-01

Concrete is a composite construction material, which is composed primarily of coarse aggregates, sands and cement paste. The fracture processes in concrete are complicated, because of the multiscale and multiphase nature of the material. In the past decades, comprehensive effort has been put to

The processing and characterization of animal-derived bone to yield materials with biomedical applications. Part II: milled bone powders, reprecipitated hydroxyapatite and the potential uses of these materials.

Science.gov (United States)

Johnson, G S; Mucalo, M R; Lorier, M A; Gieland, U; Mucha, H

2000-11-01

Further studies on the processing and use of animal-bone-derived calcium phosphate materials in biomedical applications are presented. Bone powders sourced either from the direct crushing and milling of bovine, ovine and cervine bone or after being subjected to defatting and acid digestion/NaOH reprecipitation and sodium hypochlorite hydrogen peroxide treatment of animal bones were characterized using Fourier transform infra-red (FTIR) spectroscopy, 13C solid state magic angle spinning (MAS) nuclear magnetic resonance (NMR) spectroscopy, atomic absorption (AA) and inductively coupled plasma (ICP) spectrometric techniques. Bone powders were trialled for their potential use as a substrate for phosphine coupling and enzyme immobilization as well as a feedstock powder for plasma spraying on titanium metal substrates. Results indicated that enzyme immobilization by phosphine coupling could be successfully achieved on milled cervine bone with the immobilized enzyme retaining some activity. It was found that the presence of impurities normally carried down with the processing of the bone materials (viz., fat and collagen) played an important role in influencing the adsorbency and reactivity of the powders. Plasma spraying studies using reprecipitated bovine-derived powders produced highly adherent coatings on titanium metal, the composition of which was mostly hydroxyapatite (Ca10(PO4)6(OH)2) with low levels of alpha-tricalcium phosphate (alpha-Ca3(PO4)2) and tetracalcium phosphate (Ca4P2O9) also detected. In general, animal derived calcium phosphate materials constitute a potentially cheaper source of calcium phosphate materials for biomedical applications and make use of a largely under-utilized resource from abattoir wastes. Copyright 2000 Kluwer Academic Publishers

High-Frequency Microwave Processing of Materials Laboratory

Data.gov (United States)

Federal Laboratory Consortium — FUNCTION: Conducts research on high-frequency microwave processing of materials using a highpower, continuous-wave (CW), 83-GHz, quasi-optical beam system for rapid,...

Reflecting Equity and Diversity. Part I: Guidelines and Procedure for Evaluating Bias in Instructional Materials. Part II: Bias Awareness Training Worksheets. Part III: Bias Awareness and Procedure Training Course.

Science.gov (United States)

Bebermeyer, Jim; Edmond, Mary, Ed.

Reflecting a need to prepare students for working in diverse organizations, this document was developed to increase school officials' awareness of bias in instructional materials and help them select bias-free materials. A number of the examples illustrate situations dealing with diversity in the workplace. The guide is divided into three parts:…

Artificial intelligence in the materials processing laboratory

Science.gov (United States)

Workman, Gary L.; Kaukler, William F.

1990-01-01

Materials science and engineering provides a vast arena for applications of artificial intelligence. Advanced materials research is an area in which challenging requirements confront the researcher, from the drawing board through production and into service. Advanced techniques results in the development of new materials for specialized applications. Hand-in-hand with these new materials are also requirements for state-of-the-art inspection methods to determine the integrity or fitness for service of structures fabricated from these materials. Two problems of current interest to the Materials Processing Laboratory at UAH are an expert system to assist in eddy current inspection of graphite epoxy components for aerospace and an expert system to assist in the design of superalloys for high temperature applications. Each project requires a different approach to reach the defined goals. Results to date are described for the eddy current analysis, but only the original concepts and approaches considered are given for the expert system to design superalloys.

Exploring Ultrahigh Magnetic Field Processing of Materials for Developing Customized Microstructures and Enhanced Performance

Energy Technology Data Exchange (ETDEWEB)

Ludtka, GERALD M.

2005-03-31

Thermodynamic calculations based on Gibbs free energy in the magnetization-magnetic intensity-temperature (M-H-T) magnetic equation of state space demonstrate that significantly different phase equilibria may result for those material systems where the product and parent phases exhibit different magnetization responses. These calculations show that the Gibbs free energy is changed by a factor equal to -MdH, where M and H are the magnetization and applied field strength, respectively. Magnetic field processing is directly applicable to a multitude of alloys and compounds for dramatically influencing phase stability and phase transformations. This ability to selectively control microstructural stability and alter transformation kinetics through appropriate selection of the magnetic field strength promises to provide a very robust mechanism for developing and tailoring enhanced microstructures (and even nanostructures through accelerated kinetics) with superior properties for a broad spectrum of material applications. For this Industrial Materials for the Future (IMF) Advanced Materials for the Future project, ferrous alloys were studied initially since this alloy family exhibits ferromagnetism over part of its temperature range of stability and therefore would demonstrate the maximum impact of this novel processing mechanism. Additionally, with these ferrous alloys, the high-temperature parent phase, austenite, exhibits a significantly different magnetization response from the potential product phases, ferrite plus carbide or martensite; and therefore, the solid-state transformation behavior of these alloys will be dramatically influenced by the presence of ultrahigh magnetic fields. Finally, a thermodynamic calculation capability (within ThermoCalc for example) was developed during this project to enable parametric studies to be performed to predict the magnitude of the influence of magnetic processing variables on the phase stability (phase diagrams) in

Ecologically safe process for sulfo-aluminizing of steel parts

Directory of Open Access Journals (Sweden)

Plyatsuk L. D.

2018-06-01

Full Text Available The present technical solution refers to the field of electrophysical and electrochemical processing of parts, in particular, to the electroerosion alloying (EEA of the surfaces of steel parts with aluminum (aluminizing and sulfur (sulfidizing, and it can be used to treat the surfaces of heat-treated steel parts in order to increase their hardness, wear resistance, to prevent frictional seizure and improve the resistance to atmospheric corrosion. When aluminizing steel parts with the use of the method of electroerosion alloying (EEA by aluminum electrode at discharge energy Wp = 0.52–6.8 J and productivity of 1.0–3.0 cm2 / min, before the EEA process by an aluminum electrode, to the surface of the part to be aluminized, there is applied a consistency substance containing sulfur and aluminum powder, and thereafter, not having waited for drying of the consistency substance, the process of aluminizing by the EEL method with an aluminum electrode is carried out, and the consistency substance should have the aluminum powder content of not more than 56 %. There have been carried out metallographic and durametric analyses of the features of the surface layers made of carbon steels after simultaneous aluminizing and sulfidizing them by the EEA method. It is shown that the structure of the layer consists of three portions, namely, a “white” layer, a diffusion zone and a base metal. Such qualitative surface layer parameters as thickness, “white” layer and transition zone microhardness values, and also roughness increase with increasing discharge energy. The “white” layer continuity for all the investigated discharge energies of Wp = 0.52, 2.60 and 6.80 J is 100 %.

New ways of integrating material knowledge into the design process

DEFF Research Database (Denmark)

Højris, Anders; Nielsen, Louise Møller

2013-01-01

– based on technical performance, no longer apply. Accordingly the approach in this paper is to view information and knowledge about materials through the perspective of organizational memory and technology brokering. This paper is build upon two cases from the German based design studio: designaffairs...... libraries and thereby access to information on new material possibilities has also changed the way designers integrate knowledge about materials into the design process. This means that the traditional design process model, where the selection of materials takes place after the design of form and function...... in order to help clients to find the right material among hundreds of samples. Furthermore a number of material libraries have also been developed into online database, which provides detailed information about new material and makes the information accessible from almost everywhere. The access to material...

Reconcentration of radioactive material released to sanitary sewers in accordance with 10 CFR Part 20

International Nuclear Information System (INIS)

Ainsworth, C.C.; Hill, R.L.; Cantrell, K.J.; Kaplan, D.I.; Norton, M.V.; Aaberg, R.L.; Stetar, E.A.

1994-12-01

The US Nuclear Regulatory Commission (NRC), in accordance with 10 CFR 20, and agreement states, in accordance with state regulations, regulates the discharge of radioactive materials into sanitary sewer systems. A one-year study was conducted by Pacific Northwest Laboratory (PNL) for the NRC to assess whether radioactive materials that are dischared to sanitary sewer systems undergo significant reconcentration within the wastewater treatment plants (WWTP) and to determine the physical and/or chemical processes that may result in radionuclide reconcentration within the WWTPs. The study objectives were addressed by collecting information and data on wastewater treatment, relevant geochemical processes, and individual radionuclide behavior in WWTPs from the open literature, NRC reports, EPA surveys, and interviews with NRC licensees and staff of WWTPs that may be impacted by these discharges. Radionuclide mass balance and removal efficiencies were calculated for WWTPs at Oak Ridge, TN; and Erwin, TN, but were not shown to be reliable since the licensee release data generally underestimated the mass of radionuclide that was ultimately found in the sludge. This disparity may be due, in part, to the fact that data available for use in this study were collected to address regulatory concerns and not to perform mass balance calculations. A limited modeling study showed some promise for predicting radionuclide behavior in WWTPS, however, the general applicability of using these empirical models remains uncertain. With the data and models currently available, it is not possible to quantitatively determine the physical and chemical processes that cause reconcentration or to calculate, a priori, reconcentration factors for specific WWTP unit processes or WWTPs in general

Materials characterization studies on LANA75/85 materials for replacement beds

Energy Technology Data Exchange (ETDEWEB)

Shanahan, Kirk L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-12-30

During FY15 and FY16, a purchase order (PO) was placed with Japan Metals and Chemicals, USA after an open bidding procurement process for 282 kg of LaNi_4.25Al_0.75 and 226 kg. of LaNi_4.15Al_0.85. These materials were to be used in Tritium Facility replacement beds for existing beds that have reached the end of their useful life. As part of the PO, a 100 g. sample of each material was delivered to the SRNL Hydrogen Processing Group for characterization studies as is typically done for all newly acquired hydride materials. The PO actually employed a “trust but verify” approach where JMCUSA was allowed to ship materials it felt met specifications without SRS confirmation, as long as the data used to do so was delivered to SRS as part of the PO documentation package. Subsequent SRNL analysis revealed that the material met all specifications and was of very high quality. This report documents those findings.

Flavor of roasted peanuts (Arachis hypogaea) - Part I: Effect of raw material and processing technology on flavor, color and fatty acid composition of peanuts

NARCIS (Netherlands)

Lykomitros, Dimitrios; Fogliano, V.; Capuano, E.

2016-01-01

Flavor and color of roasted peanuts have a strong impact on consumer acceptability. They can be influenced by
raw material and processing technology. Raw peanuts of various market types, origins and grades were processed
by different technologies to produce 134 unique samples, which were

Material Processing Opportunites Utilizing a Free Electron Laser

Science.gov (United States)

Todd, Alan

1996-11-01

Many properties of photocathode-driven Free Electron Lasers (FEL) are extremely attractive for material processing applications. These include: 1) broad-band tunability across the IR and UV spectra which permits wavelength optimization, depth deposition control and utilization of resonance phenomena; 2) picosecond pulse structure with continuous nanosecond spacing for optimum deposition efficiency and minimal collateral damage; 3) high peak and average radiated power for economic processing in quantity; and 4) high brightness for spatially defined energy deposition and intense energy density in small spots. We discuss five areas: polymer, metal and electronic material processing, micromachining and defense applications; where IR or UV material processing will find application if the economics is favorable. Specific examples in the IR and UV, such as surface texturing of polymers for improved look and feel, and anti-microbial food packaging films, which have been demonstrated using UV excimer lamps and lasers, will be given. Unfortunately, although the process utility is readily proven, the power levels and costs of lamps and lasers do not scale to production margins. However, from these examples, application specific cost targets ranging from 0.1=A2/kJ to 10=A2/kJ of delivered radiation at power levels from 10 kW to 500 kW, have been developed and are used to define strawman FEL processing systems. Since =46EL radiation energy extraction from the generating electron beam is typically a few percent, at these high average power levels, economic considerations dictate the use of a superconducting RF accelerator with energy recovery to minimize cavity and beam dump power loss. Such a 1 kW IR FEL, funded by the US Navy, is presently under construction at the Thomas Jefferson National Accelerator Facility. This dual-use device, scheduled to generate first light in late 1997, will test both the viability of high-power FELs for shipboard self-defense against cruise

Basic transport phenomena in materials engineering

CERN Document Server

Iguchi, Manabu

2014-01-01

This book presents the basic theory and experimental techniques of transport phenomena in materials processing operations. Such fundamental knowledge is highly useful for researchers and engineers in the field to improve the efficiency of conventional processes or develop novel technology. Divided into four parts, the book comprises 11 chapters describing the principles of momentum transfer, heat transfer, and mass transfer in single phase and multiphase systems. Each chapter includes examples with solutions and exercises to facilitate students’ learning. Diagnostic problems are also provided at the end of each part to assess students’ comprehension of the material.  The book is aimed primarily at students in materials science and engineering. However, it can also serve as a useful reference text in chemical engineering as well as an introductory transport phenomena text in mechanical engineering. In addition, researchers and engineers engaged in materials processing operations will find the material use...

Packaging materials for use in radiation processing of foods

International Nuclear Information System (INIS)

Dragusin, M.; Rotaru, P.R.

1999-01-01

In radiation processing of food, the product often has to be prepackaged to prevent microbial recontamination during and after irradiation. The packaging material is exposed to radiation during radiation processing and radiation stability is a key consideration in the selection of packaging materials. The effects of ionizing radiation on many food packaging materials at the dose levels recommended for food precessing can be minimized by selecting appropriate radiation resistant materials. It is important to select materials in which chemicals formed as a result of the radiation treatment do not migrate and interact with the food, affecting its organoleptic and toxicological aspects. It is also important to select materials in which the physical properties are not altered to the extent they cannot resist damage during commercial production, shipment and storage. Radiation treatment of food may be classified broadly into two categories: 1. Processes requiring doses less than 10 kGy; 2. Processes requiring doses from 25 to 40 kGy for production of commercial sterility. In radiation processing of foods, gamma radiation from radioisotopes Co-60 and Cs-137 is most widely used because of its high penetrating power. Electron beam irradiation (E<10 MeV) and X-rays (E<5 MeV) can also be used for certain speciality food and packaging to the food. Because the public acceptance of irradiated foods is a major problem in marketing such products, we have developed in our laboratory an alternative techniques. These techniques are based on applying films on the surfaces of foods. The films are edible, i.e. they are an aqueous solution based on caseine, glycerine, poly-etilene-glycol (PEG), crosslinked by radiation processing. So, our techniques implies no longer the food irradiation but instead its isolation from the environmental biological attacks by means of edible films obtained by irradiation. The protective properties of films, as special humidity, oxygen and fat barriers, are

Molten salt processes in special materials preparation

International Nuclear Information System (INIS)

Krishnamurthy, N.; Suri, A.K.

2013-01-01

As a class, molten salts are the largest collection of non aqueous inorganic solvents. On account of their stability at high temperature and compatibility to a number of process requirements, molten salts are considered indispensable to realize many of the numerous benefits of high temperature technology. They play a crucial role and form the basis for numerous elegant processes for the preparation of metals and materials. Molten salt are considered versatile heat transfer media and have led to the evolution of many interesting reactor concepts in fission and possibly in fusion. They also have been the basis of thinking for few novel processes for power generation. While focusing principally on the actual utilization of molten salts for a variety of materials preparation efforts in BARC, this lecture also covers a few of the other areas of technological applications together with the scientific basis for considering the molten salts in such situations. (author)

Quality assessment of baby food made of different pre-processed organic raw materials under industrial processing conditions.

Science.gov (United States)

Seidel, Kathrin; Kahl, Johannes; Paoletti, Flavio; Birlouez, Ines; Busscher, Nicolaas; Kretzschmar, Ursula; Särkkä-Tirkkonen, Marjo; Seljåsen, Randi; Sinesio, Fiorella; Torp, Torfinn; Baiamonte, Irene

2015-02-01

The market for processed food is rapidly growing. The industry needs methods for "processing with care" leading to high quality products in order to meet consumers' expectations. Processing influences the quality of the finished product through various factors. In carrot baby food, these are the raw material, the pre-processing and storage treatments as well as the processing conditions. In this study, a quality assessment was performed on baby food made from different pre-processed raw materials. The experiments were carried out under industrial conditions using fresh, frozen and stored organic carrots as raw material. Statistically significant differences were found for sensory attributes among the three autoclaved puree samples (e.g. overall odour F = 90.72, p processed from frozen carrots show increased moisture content and decrease of several chemical constituents. Biocrystallization identified changes between replications of the cooking. Pre-treatment of raw material has a significant influence on the final quality of the baby food.

Order acceptance in food processing systems with random raw material requirements

NARCIS (Netherlands)

Kilic, Onur A.; van Donk, Dirk Pieter; Wijngaard, Jacob; Tarim, S. Armagan

This study considers a food production system that processes a single perishable raw material into several products having stochastic demands. In order to process an order, the amount of raw material delivery from storage needs to meet the raw material requirement of the order. However, the amount

Touching Materiality

DEFF Research Database (Denmark)

Rasmussen, Lisa Rosén

2012-01-01

Dripping ink pens, colourful paint on skin, vegetables pots on a school roof. In interviews with three generations of former school pupils, memories of material objects bore a relation to everyday school life in the past. Interwoven, these objects entered the memorising processes, taking...... the interviewer and interviewee beyond an exclusively linguistic understanding of memory. This article analyses how the shifting objects of materiality in personal and generational school memories connects to material as well as sensuous experiences of everyday school life and its complex processes of learning....... Drawing on anthropological writings, the article argues that the objects of materiality are part of important but non-verbalised memories of schooling. The Dutch philosopher Eelco Runia’s notions of presence and metonymy are incorporated as tools for approaching objects of materiality in memory studies....

Materials selection for process equipment in the Hanford waste vitrification plant

Energy Technology Data Exchange (ETDEWEB)

Elmore, M R; Jensen, G A

1991-07-01

The Hanford Waste Vitrification Plant (HWVP) is being designed to vitrify defense liquid high-level wastes and transuranic wastes stored at Hanford. The HWVP Functional Design Criteria (FDC) requires that materials used for fabrication of remote process equipment and piping in the facility be compatible with the expected waste stream compositions and process conditions. To satisfy FDC requirements, corrosion-resistant materials have been evaluated under simulated HWVP-specific conditions and recommendations have been made for HWVP applications. The materials recommendations provide to the project architect/engineer the best available corrosion rate information for the materials under the expected HWVP process conditions. Existing data and sound engineering judgement must be used and a solid technical basis must be developed to define an approach to selecting suitable construction materials for the HWVP. This report contains the strategy, approach, criteria, and technical basis developed for selecting materials of construction. Based on materials testing specific to HWVP and on related outside testing, this report recommends for constructing specific process equipment and identifies future testing needs to complete verification of the performance of the selected materials. 30 refs., 7 figs., 11 tabs.

Precipitation processes in implanted materials

International Nuclear Information System (INIS)

Borders, J.A.

1978-01-01

Ion implantation is a nonequilibrium process. It is possible to implant materials with impurities to concentration levels which exceed the solid solubilities. The return of the system to thermodynamic equilibrium is often accomplished by precipitation of the implanted species or a compound involving atoms of both the host and the implanted species. This may involve long time scales when taking place at room temperature or it may take place during the implantation

Post-Processing in the Material-Point Method

DEFF Research Database (Denmark)

Andersen, Søren; Andersen, Lars Vabbersgaard

The material-point method (MPM) is a numerical method for dynamic or static analysis of solids using a discretization in time and space. The method has shown to be successful in modelling physical problems involving large deformations, which are difficult to model with traditional numerical tools...... such as the finite element method. In the material-point method, a set of material points is utilized to track the problem in time and space, while a computational background grid is utilized to obtain spatial derivatives relevant to the physical problem. Currently, the research within the material-point method......-point method. The first idea involves associating a volume with each material point and displaying the deformation of this volume. In the discretization process, the physical domain is divided into a number of smaller volumes each represented by a simple shape; here quadrilaterals are chosen for the presented...

Information systems for material flow management in construction processes

Science.gov (United States)

Mesároš, P.; Mandičák, T.

2015-01-01

The article describes the options for the management of material flows in the construction process. Management and resource planning is one of the key factors influencing the effectiveness of construction project. It is very difficult to set these flows correctly. The current period offers several options and tools to do this. Information systems and their modules can be used just for the management of materials in the construction process.

Proceedings of the Scientific Meeting and Presentation on Basic Research in Nuclear of the Science and Technology part II : Nuclear Chemistry and Process Technology

International Nuclear Information System (INIS)

Kamsul Abraha; Yateman Arryanto; Sri Jauhari S; Agus Taftazani; Kris Tri Basuki; Djoko Sardjono, Ign.; Sukarsono, R.; Samin; Syarip; Suryadi, MS; Sardjono, Y.; Tri Mardji Atmono; Dwiretnani Sudjoko; Tjipto Sujitno, BA.

2007-08-01

The Scientific Meeting and Presentation on Basic Research in Nuclear Science and Technology is a routine activity held by Centre for Accelerator Technology and Material Process, National Nuclear Energy Agency, for monitoring the research activity which achieved in National Nuclear Energy Agency. The Meeting was held in Yogyakarta on July 10, 2007. The proceedings contains papers presented on the meeting about Nuclear Chemistry and Process Technology and there are 47 papers which have separated index. The proceedings is the second part of the three parts which published in series. (PPIN)

Monitoring of laser material processing using machine integrated low-coherence interferometry

Science.gov (United States)

Kunze, Rouwen; König, Niels; Schmitt, Robert

2017-06-01

Laser material processing has become an indispensable tool in modern production. With the availability of high power pico- and femtosecond laser sources, laser material processing is advancing into applications, which demand for highest accuracies such as laser micro milling or laser drilling. In order to enable narrow tolerance windows, a closedloop monitoring of the geometrical properties of the processed work piece is essential for achieving a robust manufacturing process. Low coherence interferometry (LCI) is a high-precision measuring principle well-known from surface metrology. In recent years, we demonstrated successful integrations of LCI into several different laser material processing methods. Within this paper, we give an overview about the different machine integration strategies, that always aim at a complete and ideally telecentric integration of the measurement device into the existing beam path of the processing laser. Thus, highly accurate depth measurements within machine coordinates and a subsequent process control and quality assurance are possible. First products using this principle have already found its way to the market, which underlines the potential of this technology for the monitoring of laser material processing.

Laser Shock Processing of Metallic Materials: Coupling of Laser-Plasma Interaction and Material Behaviour Models for the Assessment of Key Process Issues

International Nuclear Information System (INIS)

Ocana, J. L.; Morales, M.; Molpeceres, C.; Porro, J. A.

2010-01-01

Profiting by the increasing availability of laser sources delivering intensities above 109 W/cm 2 with pulse energies in the range of several Joules and pulse widths in the range of nanoseconds, laser shock processing (LSP) is consolidating as an effective technology for the improvement of surface mechanical and corrosion resistance properties of metals. The main advantage of the laser shock processing technique consists on its capability of inducing a relatively deep compression residual stresses field into metallic alloy pieces allowing an improved mechanical behaviour, explicitly, the life improvement of the treated specimens against wear, crack growth and stress corrosion cracking. Although significant work from the experimental side has been contributed to explore the optimum conditions of application of the treatments and to assess their ultimate capability to provide enhanced mechanical behaviour to work-pieces of typical materials, only limited attempts have been developed in the way of full comprehension and predictive assessment of the characteristic physical processes and material transformations with a specific consideration of real material properties. In the present paper, a review on the physical issues dominating the development of LSP processes from a high intensity laser-matter interaction point of view is presented along with the theoretical and computational methods developed by the authors for their predictive assessment and practical results at laboratory scale on the application of the technique to different materials.

Survey of the US materials processing and manufacturing in space program

Science.gov (United States)

Mckannan, E. C.

1981-01-01

To promote potential commercial applications of low-g technology, the materials processing and manufacturing in space program is structured to: (1) analyze the scientific principles of gravitational effects on processes used in producing materials; (2) apply the research toward the technology used to control production process (on Earth or in space, as appropriate); and (3) establish the legal and managerial framework for commercial ventures. Presently federally funded NASA research is described as well as agreements for privately funded commercial activity, and a proposed academic participation process. The future scope of the program and related capabilities using ground based facilities, aircraft, sounding rockets, and space shuttles are discussed. Areas of interest described include crystal growth; solidification of metals and alloys; containerless processing; fluids and chemical processes (including biological separation processes); and processing extraterrestrial materials.

Materials, Processes, and Facile Manufacturing for Bioresorbable Electronics: A Review.

Science.gov (United States)

Yu, Xiaowei; Shou, Wan; Mahajan, Bikram K; Huang, Xian; Pan, Heng

2018-05-07

Bioresorbable electronics refer to a new class of advanced electronics that can completely dissolve or disintegrate with environmentally and biologically benign byproducts in water and biofluids. They have provided a solution to the growing electronic waste problem with applications in temporary usage of electronics such as implantable devices and environmental sensors. Bioresorbable materials such as biodegradable polymers, dissolvable conductors, semiconductors, and dielectrics are extensively studied, enabling massive progress of bioresorbable electronic devices. Processing and patterning of these materials are predominantly relying on vacuum-based fabrication methods so far. However, for the purpose of commercialization, nonvacuum, low-cost, and facile manufacturing/printing approaches are the need of the hour. Bioresorbable electronic materials are generally more chemically reactive than conventional electronic materials, which require particular attention in developing the low-cost manufacturing processes in ambient environment. This review focuses on material reactivity, ink availability, printability, and process compatibility for facile manufacturing of bioresorbable electronics. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Processing and properties of silver-metal oxide electrical contact materials

Directory of Open Access Journals (Sweden)

Nadežda M. Talijan

2012-12-01

Full Text Available The presented study gives a brief overview of the experimental results of investigations of different production technologies of silver-metal oxide electrical contact materials in relation: processing method - properties. The two most common routes of production, i.e. internal oxidation/ingot metallurgy and powder metallurgy are demonstrated on the example of Ag-CdO and Ag-ZnO materials. For illustration of alternative processing routes that provide higher dispersion of metal-oxide particles in silver matrix more environmentally friendly Ag-SnO2 contact materials are used. Processing of electrical contact materials by mechanical mixing of starting powders in high energy ball mill is presented. The obtained experimental results of application of different methods of introduction of SnO2 nanoparticles in the silver matrix such as conventional powder metallurgy mixing and template method are given and discussed in terms of their influence on microstructure and physical properties (density, hardness and electrical conductivity of the prepared Ag-SnO2 electrical contact materials.

Advances in radiation processing of polymeric materials

International Nuclear Information System (INIS)

Makuuchi, K.; Sasak, T.; Vikis, A.C.; Singh, A.

1993-12-01

In this paper we review recent advances in industrial applications of electron-beam irradiation in the field of polymer processing at the Takasaki Radiation Chemistry Research Establishment (TRCRE) of JAERI (Japan Atomic Energy Research Institute), and the Whiteshell Laboratories of AECL Research, Canada. Irradiation of a substrate with ionizing radiation produces free radicals through ionization and excitation events. The subsequent chemistry of these radicals is used in radiation processing as a substitute for conventional processing techniques based on heating and/or the addition of chemicals. The advantages of radiation processing include the formation of novel products with desirable material properties, favourable overall process economics and, often, environmental benefits

Composite material having high thermal conductivity and process for fabricating same

Science.gov (United States)

Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

1998-01-01

A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

Electronic processes in non-crystalline materials

CERN Document Server

Mott, Nevill Francis

2012-01-01

Since the first edition of this highly successful book the field saw many great developments both in experimental and theoretical studies of electrical properties of non-crystalline solids. It became necessary to rewrite nearly the whole book, while the aims of the second edition remained the same: to set out the theoretical concepts, to test them by comparison with experiment for a wide variety of phenomena, and to apply them to non-crystalline materials. Sir Nevill Mott shared the1977 Nobel Prize for Physics, awarded for his research work in this field. The reissue of this book as part of th

Selection of refractory materials for pyrochemical processing

International Nuclear Information System (INIS)

Axler, K.M.; DePoorter, G.L.; Bagaasen, L.M.

1991-01-01

Several pyrochemical processing operations require containment materials that exhibit minimal chemical interactions with the system, good thermal shock resistance, and reusability. One example is Direct Oxide Reduction (DOR). DOR involves the conversion of PuO 2 to metal by an oxidation/reduction reaction with Ca metal. The reaction proceeds within a molten salt flux at temperatures above 800C. A combination of thermodynamics, system thermodynamic modeling, and experimental investigations are in use to select and evaluate potential containment materials

Surface engineering of glazing materials and structures using plasma processes

International Nuclear Information System (INIS)

Anders, Andre; Monteiro, Othon R.

2003-01-01

A variety of coatings is commercially produced on a very large scale, including transparent conducting oxides and multi-layer silver-based low-emissivity and solar control coatings. A very brief review of materials and manufacturing process is presented and illustrated by ultrathin silver films and chevron copper films. Understanding the close relation between manufacturing processes and bulk and surface properties of materials is crucial for film growth and self-assembly processes

Metals and Alloys Material Stabilization Process Plan

Energy Technology Data Exchange (ETDEWEB)

RISENMAY, H.R.; BURK, R.A.

2000-05-18

This Plan outlines the process for brushing metal and alloys in accordance with the path forward discussed in the Integrated Project Management Plan for the Plutonium Finishing Plant Stabilization and Deactivation Project, HNF-3617, and requirements set forth in the Project Management Plan for Materials Stabilization, HNF-3605. This plan provides the basis for selection of the location to process, the processes involved, equipment to be used, and the characterization of the contents of the can. The scope of the process is from retrieval of metals and alloys from storage to transfer back to storage in a repackaged configuration.

Metals and Alloys Material Stabilization Process Plan

International Nuclear Information System (INIS)

RISENMAY, H.R.; BURK, R.A.

2000-01-01

This Plan outlines the process for brushing metal and alloys in accordance with the path forward discussed in the Integrated Project Management Plan for the Plutonium Finishing Plant Stabilization and Deactivation Project, HNF-3617, and requirements set forth in the Project Management Plan for Materials Stabilization, HNF-3605. This plan provides the basis for selection of the location to process, the processes involved, equipment to be used, and the characterization of the contents of the can. The scope of the process is from retrieval of metals and alloys from storage to transfer back to storage in a repackaged configuration

Overview of NASA's Microgravity Materials Science Program

Science.gov (United States)

Downey, James Patton

2012-01-01

The microgravity materials program was nearly eliminated in the middle of the aughts due to budget constraints. Hardware developments were eliminated. Some investigators with experiments that could be performed using ISS partner hardware received continued funding. Partnerships were established between US investigators and ESA science teams for several investigations. ESA conducted peer reviews on the proposals of various science teams as part of an ESA AO process. Assuming he or she was part of a science team that was selected by the ESA process, a US investigator would submit a proposal to NASA for grant funding to support their part of the science team effort. In a similar manner, a US materials investigator (Dr. Rohit Trivedi) is working as a part of a CNES selected science team. As funding began to increase another seven materials investigators were selected in 2010 through an NRA mechanism to perform research related to development of Materials Science Research Rack investigations. One of these has since been converted to a Glovebox investigation.

METAL CHIP HEATING PROCESS INVESTIGATION (Part I

Directory of Open Access Journals (Sweden)

O. M. Dyakonov

2007-01-01

Full Text Available The main calculation methods for heat- and mass transfer in porous heterogeneous medium have been considered. The paper gives an evaluation of the possibility to apply them for calculation of metal chip heating process. It has been shown that a description of transfer processes in a chip has its own specific character that is attributed to difference between thermal and physical properties of chip material and lubricant-coolant components on chip surfaces. It has been determined that the known expressions for effective heat transfer coefficients can be used as basic ones while approaching mutually penetrating continuums. A mathematical description of heat- and mass transfer in chip medium can be considered as a basis of mathematical modeling, numerical solution and parameter optimization of the mentioned processes.

Physical evaluations of Co-Cr-Mo parts processed using different additive manufacturing techniques

Science.gov (United States)

Ghani, Saiful Anwar Che; Mohamed, Siti Rohaida; Harun, Wan Sharuzi Wan; Noar, Nor Aida Zuraimi Md

2017-12-01

In recent years, additive manufacturing with highly design customization has gained an important technique for fabrication in aerospace and medical fields. Despite the ability of the process to produce complex components with highly controlled architecture geometrical features, maintaining the part's accuracy, ability to fabricate fully functional high density components and inferior surfaces quality are the major obstacles in producing final parts using additive manufacturing for any selected application. This study aims to evaluate the physical properties of cobalt chrome molybdenum (Co-Cr-Mo) alloys parts fabricated by different additive manufacturing techniques. The full dense Co-Cr-Mo parts were produced by Selective Laser Melting (SLM) and Direct Metal Laser Sintering (DMLS) with default process parameters. The density and relative density of samples were calculated using Archimedes' principle while the surface roughness on the top and side surface was measured using surface profiler. The roughness average (Ra) for top surface for SLM produced parts is 3.4 µm while 2.83 µm for DMLS produced parts. The Ra for side surfaces for SLM produced parts is 4.57 µm while 9.0 µm for DMLS produced parts. The higher Ra values on side surfaces compared to the top faces for both manufacturing techniques was due to the balling effect phenomenon. The yield relative density for both Co-Cr-Mo parts produced by SLM and DMLS are 99.3%. Higher energy density has influence the higher density of produced samples by SLM and DMLS processes. The findings of this work demonstrated that SLM and DMLS process with default process parameters have effectively produced full dense parts of Co-Cr-Mo with high density, good agreement of geometrical accuracy and better surface finish. Despite of both manufacturing process yield that produced components with higher density, the current finding shows that SLM technique could produce components with smoother surface quality compared to DMLS

Applications of Friction Stir Processing during Engraving of Soft Materials

Directory of Open Access Journals (Sweden)

V. Kočović

2015-12-01

Full Text Available Friction stir processing has extensive application in many technological operations. Application area of friction stir processing can be extended to the processing of non-metallic materials, such as wood. The paper examines the friction stir processing contact between a specially designed hard and temperature-resistant rotating tool and workpiece which is made of wood. Interval of speed slip and temperature level under which the combustion occurs and carbonization layer of soft material was determined. The results of the research can be applied in technological process of wood engraving operations which may have significant technological and aesthetic effects.

A method for manufacturing a tool part for an injection molding process, a hot embossing process, a nano-imprint process, or an extrusion process

DEFF Research Database (Denmark)

2013-01-01

The present invention relates to a method for manufacturing a tool part for an injection molding process, a hot embossing process, nano-imprint process or an extrusion process. First, there is provided a master structure (10) with a surface area comprising nanometre-sized protrusions (11...

Becoming a Lunari or Taiyo expert: learned attention to parts drives holistic processing of faces.

Science.gov (United States)

Chua, Kao-Wei; Richler, Jennifer J; Gauthier, Isabel

2014-06-01

Faces are processed holistically, but the locus of holistic processing remains unclear. We created two novel races of faces (Lunaris and Taiyos) to study how experience with face parts influences holistic processing. In Experiment 1, subjects individuated Lunaris wherein the top, bottom, or both face halves contained diagnostic information. Subjects who learned to attend to face parts exhibited no holistic processing. This suggests that individuation only leads to holistic processing when the whole face is attended. In Experiment 2, subjects individuated both Lunaris and Taiyos, with diagnostic information in complementary face halves of the two races. Holistic processing was measured with composites made of either diagnostic or nondiagnostic face parts. Holistic processing was only observed for composites made from diagnostic face parts, demonstrating that holistic processing can occur for diagnostic face parts that were never seen together. These results suggest that holistic processing is an expression of learned attention to diagnostic face parts. PsycINFO Database Record (c) 2014 APA, all rights reserved.

Development of laser materials processing and laser metrology techniques

International Nuclear Information System (INIS)

Kim, Cheol Jung; Chung, Chin Man; Kim, Jeong Mook; Kim, Min Suk; Kim, Kwang Suk; Baik, Sung Hoon; Kim, Seong Ouk; Park, Seung Kyu

1997-09-01

The applications of remote laser materials processing and metrology have been investigated in nuclear industry from the beginning of laser invention because they can reduce the risks of workers in the hostile environment by remote operation. The objective of this project is the development of laser material processing and metrology techniques for repairing and inspection to improve the safety of nuclear power plants. As to repairing, we developed our own laser sleeve welding head and innovative optical laser weld monitoring techniques to control the sleeve welding process. Furthermore, we designed and fabricated a 800 W Nd:YAG and a 150 W Excimer laser systems for high power laser materials processing in nuclear industry such as cladding and decontamination. As to inspection, we developed an ESPI and a laser triangulation 3-D profile measurement system for defect detection which can complement ECT and UT inspections. We also developed a scanning laser vibrometer for remote vibration measurement of large structures and tested its performance. (author). 58 refs., 16 tabs., 137 figs

Application of processing maps in the optimization of the parameters of a hot working process. Part 1. Theoretical review

International Nuclear Information System (INIS)

Al Omar, A.; Prado, J.M.

1997-01-01

The hot working processes constitute an important step in the manufacture of components for engineering applications. In the past, the mechanical processing have been used to impart a shape to the engineering materials. More recently, however, the hot working processes are used not only to achieve the required shape but also to impart desirable mechanical and microstructural characteristics by an adequate design of the thermomechanical process. The aim of the present paper is to summarize the general characteristics of the Dynamic Materials Model. In this model, the work piece material under hot working conditions is considered to be a dissipator of power. Also, the extreme principles of irreversible thermodynamics applied to large plastic flow are described to develop a continuum criterion capable to predict the metallurgical instabilities in a hot worked material. (Author) 22 refs

Solid electrolyte material manufacturable by polymer processing methods

Science.gov (United States)

Singh, Mohit; Gur, Ilan; Eitouni, Hany Basam; Balsara, Nitash Pervez

2012-09-18

The present invention relates generally to electrolyte materials. According to an embodiment, the present invention provides for a solid polymer electrolyte material that is ionically conductive, mechanically robust, and can be formed into desirable shapes using conventional polymer processing methods. An exemplary polymer electrolyte material has an elastic modulus in excess of 1.times.10.sup.6 Pa at 90 degrees C. and is characterized by an ionic conductivity of at least 1.times.10.sup.-5 Scm-1 at 90 degrees C. An exemplary material can be characterized by a two domain or three domain material system. An exemplary material can include material components made of diblock polymers or triblock polymers. Many uses are contemplated for the solid polymer electrolyte materials. For example, the present invention can be applied to improve Li-based batteries by means of enabling higher energy density, better thermal and environmental stability, lower rates of self-discharge, enhanced safety, lower manufacturing costs, and novel form factors.

Advanced electrical and electronics materials processes and applications

CERN Document Server

Gupta, K M

2015-01-01

This comprehensive and unique book is intended to cover the vast and fast-growing field of electrical and electronic materials and their engineering in accordance with modern developments.   Basic and pre-requisite information has been included for easy transition to more complex topics. Latest developments in various fields of materials and their sciences/engineering, processing and applications have been included. Latest topics like PLZT, vacuum as insulator, fiber-optics, high temperature superconductors, smart materials, ferromagnetic semiconductors etc. are covered. Illustrations and exa

FY1998 results report on the priority area research and development of 'innovative processing technologies for producing ecologically tailored tribo-materials'. Innovation processing technologies for producing high-order composite structured material; 1998 nendo eco tailored tribo material sosei process gijutsu seika hokokusho. Koji fukugo kozo material sosei process gijutsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

With research and development conducted for the purpose of improving performance of tribology-related parts in outdoor industrial equipment and transportation machinery, the results for fiscal 1998 were summarized. In the trial manufacturing of tribo-materials by a powder metallurgical method, since Fe-Ti-Al based intermetallic compound was promising, four kinds of powder samples were manufactured by mechanical alloying. Tribo-materials by a melting and casting method were also manufactured using the same samples and found to be inferior to the powder sintered materials in dynamic properties. In the evaluation of trial manufacturing of materials for brake disks, the result of measurement on abrasion loss and a friction coefficient by a high temperature abrasion tester revealed that Ti-Al based alloys were promising as composition metal. In the examination of the trial manufacturing of materials for bearings, in dealing with high loading of bearings, investigations were conducted on the physical properties of a low carbon steel backing with heating and rolling applied as well as on overlay materials. For materials for bearing alloys, Cu based powders were examined which were manufactured by a gas atomizing method. (NEDO)

Methodology and findings of the NRC`s materials licensing process redesign

Energy Technology Data Exchange (ETDEWEB)

Rathbun, P.A.; Brown, K.D.; Madera, J.R.; Moriarty, M.; Pelchat, J.M.; Usilton, W.K.; Whitten, J.E.; Vacca, P.C.

1996-04-01

This report describes the work and vision of the team chartered to redesign the process for licensing users of nuclear materials. The Business Process Redesign team was chartered to improve the speed of the existing licensing process while maintaining or improving public safety and to achieve required resource levels. The report describes the team`s methods for acquiring and analyzing information about the existing materials licensing process and the steps necessary to radically change this process to the envisioned future process.

Conceptual design report: Nuclear materials storage facility renovation. Part 5, Structural/seismic investigation. Section B, Renovation calculations/supporting data

International Nuclear Information System (INIS)

1995-01-01

The Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory (LANL) was a Fiscal Year (FY) 1984 line-item project completed in 1987 that has never been operated because of major design and construction deficiencies. This renovation project, which will correct those deficiencies and allow operation of the facility, is proposed as an FY 97 line item. The mission of the project is to provide centralized intermediate and long-term storage of special nuclear materials (SNM) associated with defined LANL programmatic missions and to establish a centralized SNM shipping and receiving location for Technical Area (TA)-55 at LANL. Based on current projections, existing storage space for SNM at other locations at LANL will be loaded to capacity by approximately 2002. This will adversely affect LANUs ability to meet its mission requirements in the future. The affected missions include LANL's weapons research, development, and testing (WRD ampersand T) program; special materials recovery; stockpile survelliance/evaluation; advanced fuels and heat sources development and production; and safe, secure storage of existing nuclear materials inventories. The problem is further exacerbated by LANL's inability to ship any materials offsite because of the lack of receiver sites for mate rial and regulatory issues. Correction of the current deficiencies and enhancement of the facility will provide centralized storage close to a nuclear materials processing facility. The project will enable long-term, cost-effective storage in a secure environment with reduced radiation exposure to workers, and eliminate potential exposures to the public. This report is organized according to the sections and subsections. It is organized into seven parts. This document, Part V, Section B - Structural/Seismic Information provides a description of the seismic and structural analyses performed on the NMSF and their results

Polymer solar cells - Non toxic processing and stable polymer photovoltaic materials

Energy Technology Data Exchange (ETDEWEB)

Soendergaard, R

2012-07-01

high to allow processing on flexible substrates like PET. As a final result, the reduction in cleavage temperature of thermocleavable thiophene polymers with ester side chains, through acid catalysis have been examined. The study shows that substantial lowering of the temperatures can be obtained for tertiary, secondary and primary esters, but further research needs to be performed in order to transfer the reaction to solar cells. From a stability point of view, the current state of the art polymers are not stable enough to be processed by large area processing methods like roll-to-roll (R2R) coating techniques, as this has to be performed in air. This calls for the development of new materials, which can endure such processing conditions, and in this context it would be preferable to have a guideline towards which properties of a polymer that either induces stability or causes it to degrade. As part of a larger study, aiming at mapping the relative stability influence of different donors and acceptors in low-band-gap polymers, four polymers were synthesized for examination of their photochemical stabilities. Two of these were furthermore optimized for R2R processing and were tested together with other cells, in an outdoor study involving 8 countries. Panels containing the cells encapsulated in polyurethane were manufactured, measured and installed by travelling between the different locations. Following 4 1/2 months outdoor exposure the trip was done again in order to dismount the panels for shipment back to Denmark, where final characterization was made. The use of polyurethane for encapsulation showed improved conservations of the cells compared to previous studies. (Author)

Process research on non-CZ silicon material

Science.gov (United States)

1982-01-01

High risk, high payoff research areas associated with he process for producing photovoltaic modules using non-CZ sheet material are investigated. All investigations are being performed using dendritic web silicon, but all processes are directly applicable to other ribbon forms of sheet material. The technical feasibility of forming front and back junctions in non-CZ silicon using liquid dopant techniques was determined. Numerous commercially available liquid phosphorus and boron dopant solutions are investigated. Temperature-time profiles to achieve N(+) and P(+) sheet resistivities of 60 + or - 10 and 40 + or - s10 ohms per square centimeter respectively are established. A study of the optimal method of liquid dopant application is performed. The technical feasibility of forming a liquid applied diffusion mask to replace the more costly chemical vapor deposited SiO2 diffusion mask was also determined.

Part 1: characterization of beam synthesized catalytic materials. Part 2: further development of molecular SIMS

International Nuclear Information System (INIS)

Scheifers, S.M.

1985-01-01

Part I of this thesis concerns characterization of catalyst materials prepared by an ion beam implanter and by a multiple expansion cluster source. Ion beam synthesis was carried out on a 250-kev ion implanter. After assembling a special reaction chamber, zeolites were implanted with phosphorous and iron. This work contributed to development of a sputter reactor for ion beam synthesis. Silver catalysts were examined in a reactor designed, built and evaluated for catalysts produced by the sputter reactor and by a multiple expansion cluster source. Small surface area silver foil catalysts and silver cluster catalysts showed kinetic activity for epoxidation of ethylene. Positive results for the small surface area silver cluster catalyst demonstrate the feasibility of studying these catalysts with the special reactor. Part 2 concerns fundamentals and applications of secondary ion mass spectrometry. A data system was implemented for a secondary ion mass spectrometer that involved design and construction of a computer interface. Software routines for the interface were written in assembly language for increased operation efficiency

Enabling In-Theater Processes for Indigenous, Recycled, and Reclaimed Material Manufacturing

Science.gov (United States)

2015-12-01

plastic , chemicals, food, cloth , oil, grease, biological materials, animal and agricultural waste, and sludge. It is expected that one of these...ARL-TR-7560 ● DEC 2015 US Army Research Laboratory Enabling In-Theater Processes for Indigenous, Recycled , and Reclaimed Material...ARL-TR-7560 ● DEC 2015 US Army Research Laboratory Enabling In-Theater Processes for Indigenous, Recycled , and Reclaimed Material

12 CFR Appendix A to Part 343 - Consumer Grievance Process

Science.gov (United States)

2010-01-01

... POLICY CONSUMER PROTECTION IN SALES OF INSURANCE Pt. 343, App. A Appendix A to Part 343—Consumer... Consumer Protection (DSC), Federal Deposit Insurance Corporation, at the following address: 550 17th Street... 12 Banks and Banking 4 2010-01-01 2010-01-01 false Consumer Grievance Process A Appendix A to Part...

Chemistry and technology of radiation processed composite materials

International Nuclear Information System (INIS)

Czvikovszky, T.

1985-01-01

Composite materials of synthetics (based on monomers, oligomers and thermoplastics) and of natural polymers (wood and other fibrous cellulosics) prepared by radiation processing, offer valuable structural materials with enhanced coupling forces between the components. The applied polymer chemistry of such composites shows several common features with that of radiation grafting, e.g. the polymerization rate of oligomer-monomer mixtures in wood remains in most cases proportional to the square-root of the initiating dose-rate, just as in the simultaneous grafting, demonstrating that the chain termination kinetics remain regularly bimolecular in the corresponding dose-rate ranges. In the processing experiences of such composites, low dose requirement, easy process-control, and good technical feasibility have been found for composites of wood with oligomer-monomer mixtures, for coconut fibres with unsaturated polyesters and for pretreated wood fibre with polypropylene. (author)

Microgravity Processing and Photonic Applications of Organic and Polymeric Materials

Science.gov (United States)

Frazier, Donald O.; Paley, Mark S.; Penn, Benjamin G.; Abdeldayem, Hossin A.; Smith, David D.; Witherow, William K.

1997-01-01

Some of the primary purposes of this work are to study important technologies, particularly involving thin films, relevant to organic and polymeric materials for improving applicability to optical circuitry and devices and to assess the contribution of convection on film quality in unit and microgravity environments. Among the most important materials processing techniques of interest in this work are solution-based and by physical vapor transport, both having proven gravitational and acceleration dependence. In particular, PolyDiAcetylenes (PDA's) and PhthaloCyanines (Pc's) are excellent NonLinear Optical (NLO) materials with the promise of significantly improved NLO properties through order and film quality enhancements possible through microgravity processing. Our approach is to focus research on integrated optical circuits and optoelectronic devices relevant to solution-based and vapor processes of interest in the Space Sciences Laboratory at the Marshall Space Flight Center (MSFC). Modification of organic materials is an important aspect of achieving more highly ordered structures in conjunction with microgravity processing. Parallel activities include characterization of materials for particular NLO properties and determination of appropriation device designs consistent with selected applications. One result of this work is the determination, theoretically, that buoyancy-driven convection occurs at low pressures in an ideal gas in a thermalgradient from source to sink. Subsequent experiment supports the theory. We have also determined theoretically that buoyancy-driven convection occurs during photodeposition of PDA, an MSFC-patented process for fabricating complex circuits, which is also supported by experiment. Finally, the discovery of intrinsic optical bistability in metal-free Pc films enables the possibility of the development of logic gate technology on the basis of these materials.

FOREWORD: Focus on Materials Analysis and Processing in Magnetic Fields Focus on Materials Analysis and Processing in Magnetic Fields

Science.gov (United States)

Sakka, Yoshio; Hirota, Noriyuki; Horii, Shigeru; Ando, Tsutomu

2009-03-01

Recently, interest in the applications of feeble (diamagnetic and paramagnetic) magnetic materials has grown, whereas the popularity of ferromagnetic materials remains steady and high. This trend is due to the progress of superconducting magnet technology, particularly liquid-helium-free superconducting magnets that can generate magnetic fields of 10 T and higher. As the magnetic energy is proportional to the square of the applied magnetic field, the magnetic energy of such 10 T magnets is in excess of 10 000 times that of conventional 0.1 T permanent magnets. Consequently, many interesting phenomena have been observed over the last decade, such as the Moses effect, magnetic levitation and the alignment of feeble magnetic materials. Researchers in this area are widely spread around the world, but their number in Japan is relatively high, which might explain the success of magnetic field science and technology in Japan. Processing in magnetic fields is a rapidly expanding research area with a wide range of promising applications in materials science. The 3rd International Workshop on Materials Analysis and Processing in Magnetic Fields (MAP3), which was held on 14-16 May 2008 at the University of Tokyo, Japan, focused on various topics including magnetic field effects on chemical, physical, biological, electrochemical, thermodynamic and hydrodynamic phenomena; magnetic field effects on the crystal growth and processing of materials; diamagnetic levitation, the magneto-Archimedes effect, spin chemistry, magnetic orientation, control of structure by magnetic fields, magnetic separation and purification, magnetic-field-induced phase transitions, properties of materials in high magnetic fields, the development of NMR and MRI, medical applications of magnetic fields, novel magnetic phenomena, physical property measurement by magnetic fields, and the generation of high magnetic fields. This focus issue compiles 13 key papers selected from the proceedings of MAP3. Other

Desarrollo y caracterización de un material compuesto de matriz de aluminio 6061 y partículas de TiB2

Directory of Open Access Journals (Sweden)

Plaza, L. M.

2010-12-01

Full Text Available The incorporation of ceramic particles has been one of the ways developed to improve the mechanical properties of aluminium alloys during the last years. The main objective of this work has been to develop the manufacturing process of the reinforced aluminium alloy and analyse its mechanical properties and microstructure. Details about an innovative MMC manufacturing process and the results obtained in the development of a new family of TiB2- reinforced aluminium alloys for forging and extrusion applications are presented. It has been observed that the considered manufacturing process, consisting in the fabrication of particles by SHS and their incorporation into the selected alloy, is a feasible process to manufacture reinforced alloys that can be subsequently extruded or forged. The final result is the development of a material suitable for extrusion and forging applications and that presents an improvement of fatigue and tensile properties of the matrix alloy.Una de las vías desarrolladas, en los últimos años, para la mejora de las propiedades mecánicas de las aleaciones de aluminio es la de la incorporación de refuerzos cerámicos en forma de partículas cerámicas. El objetivo principal del trabajo ha sido desarrollar el proceso de fabricación de una aleación de aluminio 6061 reforzada con partículas de diboruro de titanio, TiB2, y analizar las propiedades del material obtenido. Se ha observado que el proceso de fabricación planteado, consistente en la fabricación de las partículas por medio del proceso de síntesis autopropagada a alta temperatura SHS (Self propagating high temperature synthesis y su posterior incorporación a la aleación 6061, es un proceso viable para la fabricación de aleaciones reforzadas adecuadas para la realización de procesos subsiguientes de extrusión o forja. El resultado final es la obtención de un material adecuado para la fabricación de componentes extruidos y que presenta una mejora de sus

Process and device for separating gaseous and solid noxious substances from residues occurring in thermal processes, particularly in the pyrolysis of waste material. Verfahren und Vorrichtung zur Abscheidung von gasfoermigen und festen Schadstoffen aus Rueckstaenden, die bei thermischen Prozessen, insbesondere der Pyrolyse von Abfallstoffen, anfallen

Energy Technology Data Exchange (ETDEWEB)

1981-12-10

The invention concerns a process for separating gaseous and solid noxious substances from residues which occur in a thermal process, particularly the pyrolysis of waste material in the form of crude gas and solid remnants. The purpose of the invention is to create a process and a device of this kind, where it is possible to remove the part containing the noxious substances separately from the remaining solid residue of the thermal process, particularly the residue from pyrolysis, and to deposit it, and also to make it possible to free the crude gas, particularly pyrolysis gas, from gaseous noxious substances. According to the invention the problem is solved by taking the fine solid part of the solid residue together with the crude gas from the solid residue, which is removed from the thermal process as free falling material, to a reaction vessel, where, by adding additives the sold part or the gaseous noxious substances are bound and removed.

International laser safety standardization. From the European perspective with an emphasis on materials processing

Energy Technology Data Exchange (ETDEWEB)

Schulmeister, K [Div. of Life Sciences, Dept. of Radiation Protection, Oesterreichisches Forschungszentrum Seibersdorf, 2444 Seibersdorf (Austria)

1997-08-01

This report reviews international standards relevant to the safety of laser products and laser installations, with an emphasis on the safety of laser materials processing from the European perspective. In the first paragraphs an overview of the international standards organisations, their relative roles and ways of developing new standards is given. In the second part of the report, work currently underway in the respective standards committees is summarised and specific standards dealing with different aspects of laser safety are discussed. An appendix contains a list of standards organised in standards organisations (IEC, ISO and EN). (author)

International laser safety standardization. From the European perspective with an emphasis on materials processing

International Nuclear Information System (INIS)

Schulmeister, K.

1997-08-01

This report reviews international standards relevant to the safety of laser products and laser installations, with an emphasis on the safety of laser materials processing from the European perspective. In the first paragraphs an overview of the international standards organisations, their relative roles and ways of developing new standards is given. In the second part of the report, work currently underway in the respective standards committees is summarised and specific standards dealing with different aspects of laser safety are discussed. An appendix contains a list of standards organised in standards organisations IEC, ISO and EN). (author)

Developing Materials Processing to Performance Modeling Capabilities and the Need for Exascale Computing Architectures (and Beyond)

Energy Technology Data Exchange (ETDEWEB)

Schraad, Mark William [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). Physics and Engineering Models; Luscher, Darby Jon [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). Advanced Simulation and Computing

2016-09-06

Additive Manufacturing techniques are presenting the Department of Energy and the NNSA Laboratories with new opportunities to consider novel component production and repair processes, and to manufacture materials with tailored response and optimized performance characteristics. Additive Manufacturing technologies already are being applied to primary NNSA mission areas, including Nuclear Weapons. These mission areas are adapting to these new manufacturing methods, because of potential advantages, such as smaller manufacturing footprints, reduced needs for specialized tooling, an ability to embed sensing, novel part repair options, an ability to accommodate complex geometries, and lighter weight materials. To realize the full potential of Additive Manufacturing as a game-changing technology for the NNSA’s national security missions; however, significant progress must be made in several key technical areas. In addition to advances in engineering design, process optimization and automation, and accelerated feedstock design and manufacture, significant progress must be made in modeling and simulation. First and foremost, a more mature understanding of the process-structure-property-performance relationships must be developed. Because Additive Manufacturing processes change the nature of a material’s structure below the engineering scale, new models are required to predict materials response across the spectrum of relevant length scales, from the atomistic to the continuum. New diagnostics will be required to characterize materials response across these scales. And not just models, but advanced algorithms, next-generation codes, and advanced computer architectures will be required to complement the associated modeling activities. Based on preliminary work in each of these areas, a strong argument for the need for Exascale computing architectures can be made, if a legitimate predictive capability is to be developed.

AN OVERVIEW OF PHARMACEUTICAL PROCESS VALIDATION AND PROCESS CONTROL VARIABLES OF TABLETS MANUFACTURING PROCESSES IN INDUSTRY

OpenAIRE

Mahesh B. Wazade*, Sheelpriya R. Walde and Abhay M. Ittadwar

2012-01-01

Validation is an integral part of quality assurance; the product quality is derived from careful attention to a number of factors including selection of quality parts and materials, adequate product and manufacturing process design, control of the process variables, in-process and end-product testing. Recently validation has become one of the pharmaceutical industry’s most recognized and discussed subjects. It is a critical success factor in product approval and ongoing commercialization, fac...

Dielectric barrier discharge processing of aerospace materials

International Nuclear Information System (INIS)

Scott, S J; Figgures, C C; Dixon, D G

2004-01-01

We report the use of atmospheric pressure, air based, dielectric barrier discharges (DBD) to treat materials commonly used in the aerospace industries. The material samples were processed using a test-bed of a conventional DBD configuration in which the sample formed one of the electrodes and was placed in close proximity to a ceramic electrode. The discharges generated a powerful, cold oxidizing environment which was able to remove organic contaminants, etch primer and paint layers, oxidize aluminium and roughen carbon fibre composites by the selective removal of resin

Process of producing carbonaceous materials; reaction with hydrogen gases

Energy Technology Data Exchange (ETDEWEB)

1933-01-13

A process is described for the production of valuable hydrocarbons by treating distillable carbonaceous materials together with hydrogen gases, under pressure and in contact with catalysts, the process consisting in adding to the original materials, first or during treatment, organic sulfonic acids together with metals from the fourth or eighth groups of the periodic system or a combination of these, or organic carbosilicic acids or inorganic acids containing oxides of sulfur or nitrogen or the anhydrides of these inorganic acids or variation of these compounds.

Applying simulation to optimize plastic molded optical parts

Science.gov (United States)

Jaworski, Matthew; Bakharev, Alexander; Costa, Franco; Friedl, Chris

2012-10-01

Optical injection molded parts are used in many different industries including electronics, consumer, medical and automotive due to their cost and performance advantages compared to alternative materials such as glass. The injection molding process, however, induces elastic (residual stress) and viscoelastic (flow orientation stress) deformation into the molded article which alters the material's refractive index to be anisotropic in different directions. Being able to predict and correct optical performance issues associated with birefringence early in the design phase is a huge competitive advantage. This paper reviews how to apply simulation analysis of the entire molding process to optimize manufacturability and part performance.

Material control test and evaluation system at the ICPP

International Nuclear Information System (INIS)

Johnson, C.E.

1979-01-01

The US DOE is evaluating process monitoring as part of a total nuclear material safeguards system. A monitoring system is being installed at the Idaho Chemical Processing Plant to test and evaluate material control and surveillance concepts in an operating nuclear fuel reprocessing plant. Process monitoring for nuclear material control complements conventional safeguards accountability and physical protection to assure adherence to approved safeguards procedures and verify containment of nuclear materials within the processing plant

Parts, materials, and processes experience summary, volume 2. [design, engineering, and quality control

Science.gov (United States)

1973-01-01

This summary provides the general engineering community with the accumulated experience from ALERT reports issued by NASA and the Government-Industry. Data Exchange Program, and related experience gained by Government and industry. It provides expanded information on selected topics by relating the problem area (failure) to the cause, the investigation and findings, the suggestions for avoidance (inspections, screening tests, proper part applications, requirements for manufacturer's plant facilities, etc.), and failure analysis procedures. Diodes, integrated circuits, and transistors are covered in this volume.

Studies of neutron methods for process control and criticality surveillance of fissile material processing facilities

International Nuclear Information System (INIS)

Zoltowski, T.

1988-01-01

The development of radiochemical processes for fissile material processing and spent fuel handling need new control procedures enabling an improvement of plant throughput. This is strictly related to the implementation of continuous criticality control policy and developing reliable methods for monitoring the reactivity of radiochemical plant operations in presence of the process perturbations. Neutron methods seem to be applicable for fissile material control in some technological facilities. The measurement of epithermal neutron source multiplication with heuristic evaluation of measured data enables surveillance of anomalous reactivity enhancement leading to unsafe states. 80 refs., 47 figs., 33 tabs. (author)

Solution processing of chalcogenide materials using thiol-amine "alkahest" solvent systems.

Science.gov (United States)

McCarthy, Carrie L; Brutchey, Richard L

2017-05-02

Macroelectronics is a major focus in electronics research and is driven by large area applications such as flat panel displays and thin film solar cells. Innovations for these technologies, such as flexible substrates and mass production, will require efficient and affordable semiconductor processing. Low-temperature solution processing offers mild deposition methods, inexpensive processing equipment, and the possibility of high-throughput processing. In recent years, the discovery that binary "alkahest" mixtures of ethylenediamine and short chain thiols possess the ability to dissolve bulk inorganic materials to yield molecular inks has lead to the wide study of such systems and the straightforward recovery of phase pure crystalline chalcogenide thin films upon solution processing and mild annealing of the inks. In this review, we recount the work that has been done toward elucidating the scope of this method for the solution processing of inorganic materials for use in applications such as photovoltaic devices, electrocatalysts, photodetectors, thermoelectrics, and nanocrystal ligand exchange. We also take stock of the wide range of bulk materials that can be used as soluble precursors, and discuss the work that has been done to reveal the nature of the dissolved species. This method has provided a vast toolbox of over 65 bulk precursors, which can be utilized to develop new routes to functional chalcogenide materials. Future studies in this area should work toward a better understanding of the mechanisms involved in the dissolution and recovery of bulk materials, as well as broadening the scope of soluble precursors and recoverable functional materials for innovative applications.

Analysis of material flow in metal forming processes by using computer simulation and experiment with model material

International Nuclear Information System (INIS)

Kim, Heon Young; Kim, Dong Won

1993-01-01

The objective of the present study is to analyze material flow in the metal forming processes by using computer simulation and experiment with model material, plasticine. A UBET program is developed to analyze the bulk flow behaviour of various metal forming problems. The elemental strain-hardening effect is considered in an incremental manner and the element system is automatically regenerated at every deforming step in the program. The material flow behaviour in closed-die forging process with rib-web type cavity are analyzed by UBET and elastic-plastic finite element method, and verified by experiments with plasticine. There were good agreements between simulation and experiment. The effect of corner rounding on material flow behavior is investigated in the analysis of backward extrusion with square die. Flat punch indentation process is simulated by UBET, and the results are compared with that of elastic-plastic finite element method. (Author)

LDEF Materials Workshop 1991, part 1

International Nuclear Information System (INIS)

Stein, B.A.; Young, P.R.

1992-09-01

The workshop comprised a series of technical sessions on materials themes, followed by theme panel meetings. Themes included materials, environmental parameters, and data bases; contamination; thermal control and protective coatings and surface treatments; polymers and films; polymer matrix composites; metals, ceramics, and optical materials; lubricants adhesives, seals, fasteners, solar cells, and batteries. This report contains most of the papers presented at the technical sessions. It also contains theme panel reports and visual aids. This document continues the LDEF Space Environmental Effects on Materials Special Investigation Group (MSIG) pursuit of its charter to investigate the effects of LEO exposure on materials which where not originally planned to be test specimens and to integrate this information with data generated by principal investigators into an LDEF materials data base. Separate abstract have been prepared for papers in this report

Process for calcining a material

International Nuclear Information System (INIS)

Ross, D.R.

1981-01-01

This invention is directed to a method and an apparatus to heat certain particles. These certain particles are heated to make them more desirable. In the heating of these particles, it is often desirable to expand the particles to make a light-weight aggregate. The light-weight aggregate may be used in making a building material or the like. In carrying out the process of heating these particles, there is used air for combustion of the combustible fuel and only a minimum of air for carrying of the particles or expansion of the particles

Achieving atomistic control in materials processing by plasma–surface interactions

International Nuclear Information System (INIS)

Chang, Jeffrey; Chang, Jane P

2017-01-01

The continuous down-scaling of electronic devices and the introduction of functionally improved novel materials require a greater atomic level controllability in the synthesis and patterning of thin film materials, especially with regards to deposition uniformity and conformality as well as etching selectivity and anisotropy. The richness of plasma chemistry and the corresponding plasma–surface interactions provide the much needed processing flexibility and efficacy. To achieve the integration of the novel materials into devices, plasma-enhanced atomic layer processing techniques are emerging as the enabling factors to obtain atomic scale control of complex materials and nanostructures. This review focuses on an overview of the role of respective plasma species involved in plasma–surface interactions, addressing their respective and synergistic effects, which is followed by two distinct applications: plasma-enhanced atomic layer deposition (ALD) and atomic layer etching (ALE). For plasma-enhanced ALD, this review emphasizes the use of plasma chemistry to enable alternative pathways to synthesize complex materials at low temperatures and the challenges associated with deposition conformality. For plasma enabled ALE processes, the review focuses on the surface-specific chemical reactions needed to achieve desirable selectivity and anisotropy. (topical review)

Physical and biochemical processes in composting material

NARCIS (Netherlands)

Ginkel, van J.T.

1996-01-01

In the composting process temperature and oxygen concentrations are essential parameters. A main objective of this thesis is to formulate a mathematical model which can predict these parameters. In this model a number of important material properties must be used: composition in terms of

Different Concepts of Materiality in Userdriven Processes

DEFF Research Database (Denmark)

Helms, Niels Henrik; Tellerup, Susanne

This paper introduces the Quadrant model for innovation. The model should be seen as a generative model for structuring processes in innovation with complex partnerships. The paper discusses the model and especially emphasises the need for, and the different concepts of materiality in innovation....

Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

International Nuclear Information System (INIS)

Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

2012-10-01

With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

Flexible organic electronic devices: Materials, process and applications

International Nuclear Information System (INIS)

Logothetidis, Stergios

2008-01-01

The research for the development of flexible organic electronic devices (FEDs) is rapidly increasing worldwide, since FEDs will change radically several aspects of everyday life. Although there has been considerable progress in the area of flexible inorganic devices (a-Si or solution processed Si), there are numerous advances in the organic (semiconducting, conducting and insulating), inorganic and hybrid (organic-inorganic) materials that exhibit customized properties and stability, and in the synthesis and preparation methods, which are characterized by a significant amount of multidisciplinary efforts. Furthermore, the development and encapsulation of organic electronic devices onto flexible polymeric substrates by large-scale and low-cost roll-to-roll production processes will allow their market implementation in numerous application areas, including displays, lighting, photovoltaics, radio-frequency identification circuitry and chemical sensors, as well as to a new generation of modern exotic applications. In this work, we report on some of the latest advances in the fields of polymeric substrates, hybrid barrier layers, inorganic and organic materials to be used as novel active and functional thin films and nanomaterials as well as for the encapsulation of the materials components for the production of FEDs (flexible organic light-emitting diodes, and organic photovoltaics). Moreover, we will emphasize on the real-time optical monitoring and characterization of the growing films onto the flexible polymeric substrates by spectroscopic ellipsometry methods. Finally, the potentiality for the in-line characterization processes for the development of organic electronics materials will be emphasized, since it will also establish the framework for the achievement of the future scientific and technological breakthroughs

Technology and plasma-materials interaction processes of tokamak disruptions

International Nuclear Information System (INIS)

McGrath, R.T.; Kellman, A.G.

1992-01-01

A workshop on the technology and plasma-materials interaction processes of tokamak disruptions was held April 3, 1992 in Monterey, California, as a satellite meeting of the 10th International Conference on Plasma-Surface Interactions. The objective was to bring together researchers working on disruption measurements in operating tokamaks, those performing disruption simulation experiments using pulsed plasma gun, electron beam and laser systems, and computational physicists attempting to model the evolution and plasma-materials interaction processes of tokamak disruptions. This is a brief report on the workshop. 4 refs

Possibilities for specific utilization of material properties for an optimal part design

Science.gov (United States)

Beier, T.; Gerlach, J.; Roettger, R.; Kuhn, P.

2017-09-01

High-strength, cold-formable steels offer great potential for meeting cost and safety requirements in the automotive industry. In view of strengths of up to 1200 MPa now attainable, certain aspects need to be analysed and evaluated in advance in the development process using these materials. In addition to early assessment of crash properties, it is also highly important to adapt the forming process to match the material potential. The steel making companies have widened their portfolios of cold-rolled dual-phase steels well beyond the conventional high-strength steels. There are added new grades which offer a customized selection of high energy absorption, deformation resistance or enhanced cold-forming properties. In this article the necessary components for material modelling for finite element simulation are discussed. Additionally the required tests for material model calibration are presented and the potentials of the thyssenkrupp Steel material data base are introduced. Besides classical tensile tests at different angles to rolling direction and the forming limit curve, the hydraulic bulge test is now available for a wide range of modern steel grades. Using the conventional DP-K®60/98 and the DP-K®700Y980T with higher yield strength the method for calibrating yield locus, hardening and formability is given. With reference to the examples of an A-pillar reinforcement and different crash tests the procedure is shown how the customer can evaluate an optimal steel grade for specific requirements. Although the investigated materials have different yield strengths, no large differences in the forming process between the two steel grades can be found. However some advantages of the high-yield grade can be detected in crash performance depending on the specific boundary and loading conditions.

Ion-solid interactions for materials modification and processing

International Nuclear Information System (INIS)

Poker, D.B.; Ila, D.; Cheng, Y.T.; Harriott, L.R.; Sigmon, T.W.

1996-01-01

Topics ranged from the very fundamental ion-solid interactions to the highly device-oriented semiconductor applications. Highlights of the symposium featured in this volume include: nanocrystals in insulators, plasma immersion ion implantation. Focused ion beams, molecular dynamics simulations of ion-surface interactions, ion-beam mixing of insulators, GeV ion irradiation, electro-optical materials, polymers, tribological materials, and semiconductor processing. Separate abstracts were prepared for most papers in this volume

Proceedings of the 4th Conference on Aerospace Materials, Processes, and Environmental Technology

Science.gov (United States)

Griffin, D. E. (Editor); Stanley, D. C. (Editor)

2001-01-01

The next millennium challenges us to produce innovative materials, processes, manufacturing, and environmental technologies that meet low-cost aerospace transportation needs while maintaining US leadership. The pursuit of advanced aerospace materials, manufacturing processes, and environmental technologies supports the development of safer, operational, next-generation, reusable, and expendable aeronautical and space vehicle systems. The Aerospace Materials, Processes, and Environmental Technology Conference (AMPET) provided a forum for manufacturing, environmental, materials, and processes engineers, scientists, and managers to describe, review, and critically assess advances in these key technology areas.

A Tutorial Design Process Applied to an Introductory Materials Engineering Course

Science.gov (United States)

Rosenblatt, Rebecca; Heckler, Andrew F.; Flores, Katharine

2013-01-01

We apply a "tutorial design process", which has proven to be successful for a number of physics topics, to design curricular materials or "tutorials" aimed at improving student understanding of important concepts in a university-level introductory materials science and engineering course. The process involves the identification…

Process Simulation of Resistance Weld Bonding and Automotive Light-weight Materials

DEFF Research Database (Denmark)

Zhang, Wenqi; Chergui, Azeddine; Nielsen, Chris Valentin

of mechanical, electrical, thermal and metallurgical processes, which are essential for simulation of resistance welding process to predict the welding results and evaluate the weldability of materials. These functions have been further extended with new functions for optimization of welding process parameters...... and predicting welding process window, for weld planning with optimal welding parameter settings, and for modeling microstructures and hardness distribution after welding. Latest developments have been made on simulation of resistance welding with nonconductive materials for applications in weld bonding......This paper presents the latest developments in numerical simulation of resistance welding especially with the new functions for simulation of microstructures, weld bonding and spot welding of new light-weight materials. The fundamental functions in SORPAS® are built on coupled modeling...

Recursive estimation of the parts production process quality indicator

Directory of Open Access Journals (Sweden)

Filipovich Oleg

2017-01-01

Full Text Available Consideration is given to a mathematical representation for manufacturing of batch parts on a metal-cutting machine tool. Linear dimensions of machined parts are assumed to be the major quality indicator, deviation from these dimensions is determined by size setting of machine tool and ensemble of random factors. It is allowed to have absolutely precise pre-setting of machine tool, effects from setup level offsetting due to deformation in process equipment on the specified indicator are disregarded. Consideration is given to factors which affect the tool wear, with two definitions of tool wear being provided. Reasons for development of random error in processing, dependence of measurement results on error as well as distribution laws and some parameters of random values are provided. To evaluate deviation of size setting value in each cycle, it is proposed to apply a recursive algorithm in description of investigated dynamic discrete process in the space state. Kalman filter equations are used in description of process model by means of first-order difference equations. The algorithm of recursive estimation is implemented in the mathematical software Maple. Simulation results which prove effectiveness of algorithm application to investigate the given dynamic system are provided. Variants of algorithm application and opportunities of further research are proposed.

Ageing studies on materials, components and process instruments used in nuclear power plants

International Nuclear Information System (INIS)

Bora, J.S.

1997-04-01

This report is a compilation of test results of thermal and radiation ageing tests carried out in the laboratory over a period of 25 years on diverse engineering materials, components and instruments used in nuclear power plants. Test items covered are different types of electrical cables, elastomers, surface coatings, electrical and electronics components and process instruments. Effects of thermal and radiation ageing on performance parameters are shown in tabular forms. Apart from finding the characteristics, capabilities and limitations of test items, ageing research has helped in pin-pointing sub-standard and critical parts and necessary corrective action has been taken. This report is expected to be quite useful to the manufacturers users and researchers for reference and guidance. (author)

Applying commercial robotic technology to radioactive material processing

International Nuclear Information System (INIS)

Grasz, E.L.; Sievers, R.H. Jr.

1991-01-01

The development of robotic systems to automate nuclear material processing in glove boxes is motivated by the need to reduce operator radiation exposure, minimize the generation of process waste, and to improve security of nuclear materials. Commercial robotic systems can furnish the needed manipulation capabilities by are not readily compatible with the glove box environment and physical restrictions. Alpha radiation, concentrated dust, a dry atmosphere and restricted work space require unique adaptations of commercial robotics. Tradeoffs between meeting desired functional capabilities and extensive customization are necessary. The reported design and development efforts include evaluating the feasibility of using a commercial gantry robot for glove box pyrochemical and smelting operations. This paper presents the initial results and observations for this development effort

The Buffer and Backfill Handbook. Part 3: Models for calculation of processes and behaviour

Energy Technology Data Exchange (ETDEWEB)

Pusch, Roland [Geodevelopment AB, Lund (Sweden)

2003-01-15

The present document collects conceptual and mathematical models that have been proposed for describing the performance of buffers and backfills and processes in them that are related to their function under repository conditions. As in the preceding parts the following types of sealing components are defined. By definition, the buffer shall be so composed that radionuclide transport in the clay-based barriers takes place by diffusion and not by water flow, which makes it important to predict the extent and rate of diffusive transport of such elements through the buffer. It depends strongly on the density and homogeneity of the buffer, which in turn depend on the maturation rate and the ultimate degree of homogeneity of the buffer. They are influenced by the temperature and temperature gradient that exist in the initial phase of water saturation, in which the hydraulic interaction with the near field rock is also important. Design of suitable buffer and backfills hence requires that their performance can be quantified, which requires that the various processes can be modeled conceptually and expressed in mathematical form. Based on the present knowledge this can only be made for some of the involved mechanisms and for coupled processes there is still a very limited number of mathematically expressed computational codes. The models referred to here are conceptual in the first place, defining the respective processes and material property parameters. The quick development of computational tools, numerical as well as analytical, makes it irrelevant to give detailed descriptions of them, while the various assumptions on which they are based - especially the conceptual models - have been considered in some detail. The models of practical use are only described in general terms and examples at the end of the respective chapter illustrate how they can be utilized. A very important fact is that transport and rheological processes in a repository are hardly ever of simple

Food Processing Curriculum Material and Resource Guide.

Science.gov (United States)

Louisiana State Dept. of Education, Baton Rouge.

Intended for secondary vocational agriculture teachers, this curriculum guide contains a course outline and a resource manual for a seven-unit food processing course on meats. Within the course outline, units are divided into separate lessons. Materials provided for each lesson include preparation for instruction (student objectives, review of…

Material flow-based economic assessment of landfill mining processes.

Science.gov (United States)

Kieckhäfer, Karsten; Breitenstein, Anna; Spengler, Thomas S

2017-02-01

This paper provides an economic assessment of alternative processes for landfill mining compared to landfill aftercare with the goal of assisting landfill operators with the decision to choose between the two alternatives. A material flow-based assessment approach is developed and applied to a landfill in Germany. In addition to landfill aftercare, six alternative landfill mining processes are considered. These range from simple approaches where most of the material is incinerated or landfilled again to sophisticated technology combinations that allow for recovering highly differentiated products such as metals, plastics, glass, recycling sand, and gravel. For the alternatives, the net present value of all relevant cash flows associated with plant installation and operation, supply, recycling, and disposal of material flows, recovery of land and landfill airspace, as well as landfill closure and aftercare is computed with an extensive sensitivity analyses. The economic performance of landfill mining processes is found to be significantly influenced by the prices of thermal treatment (waste incineration as well as refuse-derived fuels incineration plant) and recovered land or airspace. The results indicate that the simple process alternatives have the highest economic potential, which contradicts the aim of recovering most of the resources. Copyright © 2016 Elsevier Ltd. All rights reserved.

Radiation Damage in Reactor Materials. Part of the Proceedings of the Symposium on Radiation Damage in Solids and Reactor Materials

Energy Technology Data Exchange (ETDEWEB)

NONE

1963-08-15

Radiation damage has presented a new design parameter for the selection of materials to be used in fuel and cladding elements, moderators, structural components and pressure vessels in nuclear reactors. The severe and novel requirements for certain optimum combinations of physical and nuclear properties have emphasized the need for a better understanding of the basic mechanisms of radiation damage. This knowledge is not only essential for progress in the field of nuclear energy, but has direct applications to space technology and semi-conductor research as well. The IAEA, as part of its programme of promoting nuclear technology, therefore convened the Symposium on Radiation Damage in Solids and Reactor Materials, 7-11 May 1962. At the invitation of, and with generous material assistance from, the Government of Italy, the Symposium was held at Venice. The Symposium was primarily concerned with the investigation of the fundamental processes of radiation that underlie the behaviour of metals, alloys and ceramics that are actually useful or potentially useful reactor materials. Two sessions were devoted to studies of irradiation effects on simple metals, as these effects are easiest to interpret. Other topics included general theory, alloys, fissionable and moderator materials and special experimental techniques for radiation damage studies. The properties influenced by irradiation which were of main concern were those of primary importance to the behaviour of solids as reactor materials (e. g. dimensional stability, phase transformation, radiation hardening, fracture, fission-gas escape from uranium and its compounds). Other properties, such as optical, electrical and magnetic properties, and effects on semiconductors, ionic and other non-metallic crystals are also of interest in that these studies can increase our knowledge of the mechanism of radiation damage in solids and provide a tool for investigation into the physics of the solid state by offering a means of

Radiation Damage in Reactor Materials. Part of the Proceedings of the Symposium on Radiation Damage in Solids and Reactor Materials

International Nuclear Information System (INIS)

1963-01-01

Radiation damage has presented a new design parameter for the selection of materials to be used in fuel and cladding elements, moderators, structural components and pressure vessels in nuclear reactors. The severe and novel requirements for certain optimum combinations of physical and nuclear properties have emphasized the need for a better understanding of the basic mechanisms of radiation damage. This knowledge is not only essential for progress in the field of nuclear energy, but has direct applications to space technology and semi-conductor research as well. The IAEA, as part of its programme of promoting nuclear technology, therefore convened the Symposium on Radiation Damage in Solids and Reactor Materials, 7-11 May 1962. At the invitation of, and with generous material assistance from, the Government of Italy, the Symposium was held at Venice. The Symposium was primarily concerned with the investigation of the fundamental processes of radiation that underlie the behaviour of metals, alloys and ceramics that are actually useful or potentially useful reactor materials. Two sessions were devoted to studies of irradiation effects on simple metals, as these effects are easiest to interpret. Other topics included general theory, alloys, fissionable and moderator materials and special experimental techniques for radiation damage studies. The properties influenced by irradiation which were of main concern were those of primary importance to the behaviour of solids as reactor materials (e. g. dimensional stability, phase transformation, radiation hardening, fracture, fission-gas escape from uranium and its compounds). Other properties, such as optical, electrical and magnetic properties, and effects on semiconductors, ionic and other non-metallic crystals are also of interest in that these studies can increase our knowledge of the mechanism of radiation damage in solids and provide a tool for investigation into the physics of the solid state by offering a means of

Integrated lunar materials manufacturing process

Science.gov (United States)

Gibson, Michael A. (Inventor); Knudsen, Christian W. (Inventor)

1990-01-01

A manufacturing plant and process for production of oxygen on the moon uses lunar minerals as feed and a minimum of earth-imported, process materials. Lunar feed stocks are hydrogen-reducible minerals, ilmenite and lunar agglutinates occurring in numerous, explored locations mixed with other minerals in the pulverized surface layer of lunar soil known as regolith. Ilmenite (FeTiO.sub.3) and agglutinates contain ferrous (Fe.sup.+2) iron reducible by hydrogen to yield H.sub.2 O and metallic Fe at about 700.degree.-1,200.degree. C. The H.sub.2 O is electrolyzed in gas phase to yield H.sub.2 for recycle and O.sub.2 for storage and use. Hydrogen losses to lunar vacuum are minimized, with no net hydrogen (or any other earth-derived reagent) consumption except for small leaks. Feed minerals are surface-mined by front shovels and transported in trucks to the processing area. The machines are manned or robotic. Ilmenite and agglutinates occur mixed with silicate minerals which are not hydrogen-reducible at 700.degree.-1,200.degree. C. and consequently are separated and concentrated before feeding to the oxygen generation process. Solids rejected from the separation step and reduced solids from the oxygen process are returned to the mine area. The plant is powered by nuclear or solar power generators. Vapor-phase water electrolysis, a staged, countercurrent, fluidized bed reduction reactor and a radio-frequency-driven ceramic gas heater are used to improve thermal efficiency.

Process for carbonization of bituminous combustibles

Energy Technology Data Exchange (ETDEWEB)

1923-02-02

A process for the carbonizing of bituminous materials is characterized in that the material is exposed to the action of radiant heat by insertion of a gas layer between the charge and the gasflames and at the same time to convection heating. The process spreads the material on a permeable support and by employing generator gases form the spent residue and if necessary also the permanent gases from the condenser for heating is characterized in that these gases are conducted directly over the material, and partly passed through it and partly burned over it by means of air.

MOULDS THE PROCESSED BY ELECTRICAL EROSION

Directory of Open Access Journals (Sweden)

ANDREI TIRLA

2014-12-01

Full Text Available The phenomenon of electro material dislocation consists of two objects electrically conductive at a distance from one another and between which there is an electric potential difference. Suppose two objects (parts initially at distance and electric potential difference start to be close to each other. Distance that will pierce the dielectric (the environment in which the two parts are air, water, oil and will begin to show electric discharge between the two parts is called "" gap. "After electrical arcing, a certain amount of matter will be deployed in two parts. tampered If their arc will continue until the distance between the two parts will increase (due to displacement of matter. electro material processing this destructive phenomenon is optimized and exploited in constructively. Introducing two parts (part that is intended to be processed and the tool that will perform the processing - where cars thread wire or electrode in a car with massive electrode in a dielectric liquid (distilled water or some oil compound this phenomenon is amplified because the arc that occurs between the tool and work piece by local vaporization of material creates a bubble of gas.