CSIR eNews: Materials science and manufacturing

CSIR Research Space (South Africa)

CSIR

2008-03-01

Full Text Available knowledge and networks within these fields. A major competitive advantage is the wide coverage of materials (e.g. fibres, textiles, polymers, ceramics, composites, metals) and manufacturing disciplines within one unit. This enables CSIR Materials Science...

Manufacturing of ceramic microcomponents by a rapid prototyping process chain

International Nuclear Information System (INIS)

Knitter, R.; Bauer, W.; Goehring, D.; Hausselt, J.

2001-01-01

Manufacturing of new ceramic components may be improved significantly by the use of rapid prototyping processes especially in the development of miniaturized or micropatterned components. Most known generative ceramic molding processes do not provide a sufficient resolution for the fabrication of microstructured components. In contrast to this, a rapid prototyping process chain that for example, combines micro-stereolithography and low-pressure injection molding, allows the rapid manufacturing of ceramic microcomponents from functional models to preliminary or small-lot series. (orig.)

3D Ceramic Microfluidic Device Manufacturing

International Nuclear Information System (INIS)

Natarajan, Govindarajan; Humenik, James N

2006-01-01

Today, semiconductor processing serves as the backbone for the bulk of micromachined devices. Precision lithography and etching technology used in the semiconductor industry are also leveraged by alternate techniques like electroforming and molding. The nature of such processing is complex, limited and expensive for any manufacturing foundry. This paper details the technology elements developed to manufacture cost effective and versatile microfluidic devices for applications ranging from medical diagnostics to characterization of bioassays. Two applications using multilayer ceramic technology to manufacture complex 3D microfluidic devices are discussed

Manufacturing conditioned roughness and wear of biomedical oxide ceramics for all-ceramic knee implants.

Science.gov (United States)

Turger, Anke; Köhler, Jens; Denkena, Berend; Correa, Tomas A; Becher, Christoph; Hurschler, Christof

2013-08-29

Ceramic materials are used in a growing proportion of hip joint prostheses due to their wear resistance and biocompatibility properties. However, ceramics have not been applied successfully in total knee joint endoprostheses to date. One reason for this is that with strict surface quality requirements, there are significant challenges with regard to machining. High-toughness bioceramics can only be machined by grinding and polishing processes. The aim of this study was to develop an automated process chain for the manufacturing of an all-ceramic knee implant. A five-axis machining process was developed for all-ceramic implant components. These components were used in an investigation of the influence of surface conformity on wear behavior under simplified knee joint motion. The implant components showed considerably reduced wear compared to conventional material combinations. Contact area resulting from a variety of component surface shapes, with a variety of levels of surface conformity, greatly influenced wear rate. It is possible to realize an all-ceramic knee endoprosthesis device, with a precise and affordable manufacturing process. The shape accuracy of the component surfaces, as specified by the design and achieved during the manufacturing process, has a substantial influence on the wear behavior of the prosthesis. This result, if corroborated by results with a greater sample size, is likely to influence the design parameters of such devices.

Glass ceramic fibres

International Nuclear Information System (INIS)

Blaschek, O.; Paulitsch, P.

1983-01-01

As the correlation between mineralogical phase and chemical composition influences the type of application at different high temperatures, we studied the mineralogical phases of nine crystal glass fibres of the temperature ranges 1 150 degrees Celsius (Type 1), 1 400 degrees Celsius (Type 2) and 1 500 degrees Celsius (Type 3) at various high temperatures. The methods used in the study were microscopy, X-ray diffraction, transmission electron microscopy and differential thermal analysis. The investigations showed that mullite forms in glassy fibres of the system Al 2 O 3 . SiO 2 from 850 degrees Celsius to 990 degrees Celsius as 2/1 mullite; 3/2 mullite appeared above 990 degrees Celsius besides the crystallization of cristobalite. Fibres with 95 per cent Al 2 O 3 include the phases delta-Al 2 O 3 and alpha- Al 2 O 3 and mullite. Delta- Al 2 O 3 is stable up to 1 100 degrees Celsius. Alpha-Al 2 O 3 and mullite are only stable phases at 1 400 degrees Celsius. These different crystal phases influence the quality of the technical fibre according to the stability field of glass and crystals. This study has determined that it is possible to identify different fibres from different productions by their mineralogical compositions and to relate them to the high temperature application

Reusing Ceramic Tile Polishing Waste In Paving Block Manufacturing

OpenAIRE

Giordano Penteado; Carmenlucia Santos; de Carvalho; Eduardo Viviani; Cecche Lintz; Rosa Cristina

2016-01-01

Ceramic companies worldwide produce large amounts of polishing tile waste, which are piled up in the open air or disposed of in landfills. These wastes have such characteristics that make them potential substitutes for cement and sand in the manufacturing of concrete products. This paper investigates the use of ceramic tile polishing waste as a partial substitute for cement and sand in the manufacturer of concrete paving blocks. A concrete mix design was defined and then the sand was replaced...

Fibre laser cutting of polycaprolactone sheet for stents manufacturing: A feasibility study

Science.gov (United States)

Guerra, Antonio J.; Farjas, Jordi; Ciurana, Joaquim

2017-10-01

The role of the stent is temporary and it is limited to the intervention and shortly thereafter. Bioresorbable polymer stents were introduced to overcome this problem, making the stent manufacturing process rather difficult considering the complexity of the material. The stent forecast sale makes constant technology development necessary on this field. The adaptation of the laser manufacturing industry to these new materials is costly, thus further studies employing different sorts of lasers are necessary. This paper aims to explore the feasibility of 1.08 μm wavelength fibre laser to cut polycaprolactone sheet, which is especially interesting for long-term implantable devices, such as stents. The laser cut samples were analysed by Differential Scanning Calorimetry (DSC), Tensile Stress Test, and Optical Microscopy in order to study the effects of the laser process over the workpiece. The parameters measured were: taper angle, dimensional precision, material structure changes and mechanical properties changes. Results showed a dimensional precision above 95.75% with a taper angle lower than 0.033°. The laser ablation process has exhibited a minor influence upon material properties. Results exhibit the feasibility of fibre laser to cut polycaprolactone, making the fibre laser an alternative to manufacture stents.

Lithography-based ceramic manufacture (LCM) of auxetic structures: present capabilities and challenges

International Nuclear Information System (INIS)

Lantada, Andrés Díaz; De Blas Romero, Adrián; Schwentenwein, Martin; Jellinek, Christopher; Homa, Johannes

2016-01-01

Auxetic metamaterials are known for having a negative Poisson’s ratio (NPR) and for displaying the unexpected properties of lateral expansion when stretched and densification when compressed. Even though a wide set of micro-manufacturing resources have been used for the development of auxetic metamaterials and related devices, additional precision and an extension to other families of materials is needed for their industrial expansion. In addition, their manufacture using ceramic materials is still challenging. In this study we present a very promising approach for the development of auxetic metamaterials and devices based on the use of lithography-based ceramic manufacturing. The process stands out for its precision and complex three-dimensional geometries attainable, without the need of supporting structures, and for enabling the manufacture of ceramic auxetics with their geometry controlled from the design stage with micrometric precision. To our knowledge it represents the first example of application of this technology to the manufacture of auxetic geometries using ceramic materials. We have used a special three-dimensional auxetic design whose remarkable NPR has been previously highlighted. (paper)

Additive manufacturing of ceramics: Stereolithography versus binder jetting

OpenAIRE

Nachum, Sarig; Vogt, Joachim; Raether, Friedrich

2016-01-01

Stereolithography and Binder Jetting are two promising Additive Manufacturing techniques for the fabrication of complex ceramics components. The Fraunhofer Center for High Temperature Material and Design HTL/DE has experience in the fabrication and development of ceramic and metallic components with both technologies. This paper describes and compares the respective process setups as well as the advantages and disadvantages of both techniques, and discusses future challenges and developments ...

Manufacturing a Micro-model with Integrated Fibre Optic Pressure Sensors

NARCIS (Netherlands)

Zarikos, I.; Hassanizadeh, S.M.; van Oosterhout, L.M.; van Oordt, Wim

The measurement of fluid pressure inside pores is a major challenge in experimental studies of two-phase flow in porous media. In this paper, we describe the manufacturing procedure of a micro-model with integrated fibre optic pressure sensors. They have a circular measurement window with a diameter

Fibre-reinforced SiC ceramics: Properties and applications; Faserverstaerkte SiC-Keramik: Eigenschaften und Anwendungen

Energy Technology Data Exchange (ETDEWEB)

Leuchs, M. [MT Aerospace AG, Franz-Josef-Strauss-Str. 5, 86153 Augsburg (Germany)

2006-04-15

Composite ceramics can be produced by different processes resulting in different qualities. A composite ceramic material with C or SiC fibres and a SiC matrix is presented which is produced by chemical vapour infiltration (CVI). The material characteristics are defined by the embedding of the fibres in the matrix. For full utilisation of the strength and elasticity of the fibres, weak coupling between the fibres and matrix is required. The measured cracking resistances are similar to those of metals, e.g. grey cast iron. Applications so far have focused on applications where known materials cannot be used, e.g. because of high temperatures, thermoshock and brittle fracture problems, and wear. Examples are control flaps in aerospace applications are exposed to temperatures above 1600 degree C during re-entry into the earth atmosphere and heavy-duty sliding bearings in industrial pumps where ceramic composite materials have been in use for more than a decade. (orig.) [German] Mit Verbundkeramiken ist eine Werkstoffklasse entstanden, bei denen sich verschiedene Herstellverfahren mit unterschiedlichen Qualitaeten entwickelt haben [1]. Es wird eine Verbundkeramik mit C- bzw. SiC-Fasern und SiC-Matrix vorgestellt, die ueber die Infiltration der Fasern mit dem CVI-Verfahren (Chemical Vapour Infiltration) hergestellt wird [2]. Die Eigenschaften werden bestimmt durch die Qualitaet der Einbettung der Fasern in die Matrix. Nur eine schwache Ankopplung zwischen Fasern und Matrix erlaubt es, Festigkeit und Dehnbarkeit der Fasern auszunutzen. Die gemessenen Risswiderstaende solcher Verbundkeramiken liegen im Bereich von Metallen wie zum Beispiel Grauguss. Anwendungen konzentrieren sich bisher auf Gebiete, in denen die bekannten Werkstoffe nicht eingesetzt werden koennen. Gruende hierfuer sind zum Beispiel zu hohe Temperaturen, Thermoschock- und Sproedbruchverhalten und Verschleiss. Beispiele sind Steuerklappen aus dem Bereich der Raumfahrt, die beim Wiedereintritt in die

Properties and performance of polysiloxane-derived ceramic matrix in heat resistant composites reinforced with R-glass or fine ceramic fibres

Czech Academy of Sciences Publication Activity Database

Černý, Martin; Glogar, Petr; Sucharda, Zbyněk; Machovič, V.

2005-01-01

Roč. 49, č. 3 (2005), s. 145-152 ISSN 0862-5468 R&D Projects: GA ČR(CZ) GA106/02/0177; GA ČR(CZ) GP106/02/P025 Institutional research plan: CEZ:AV0Z30460519 Keywords : polysiloxane resin * fibre-reinforced composite * mechanical properties Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 0.463, year: 2005

Stereolithography: A new method for processing dental ceramics by additive computer-aided manufacturing.

Science.gov (United States)

Dehurtevent, Marion; Robberecht, Lieven; Hornez, Jean-Christophe; Thuault, Anthony; Deveaux, Etienne; Béhin, Pascal

2017-05-01

The aim of this study was to compare the physical and mechanical properties of stereolithography (SLA)- manufactured alumina ceramics of different composition to those of subtractive- manufactured ceramics and to produce suitable dental crown frameworks. The physical and mechanical properties of a control and six experimental SLA ceramics prepared from slurries with small (S) and large (L) particles (0.46±0.03 and 1.56±0.04μm, respectively) and three dry matter contents (70%, 75%, 80%) were evaluated by dynamic rheometry, hydrostatic weighing, three3-point flexural strength measurements, and Weibull analyses, and by the micrometrics measurement of shrinkage ratio before and after the heat treatments. S75 was the only small particle slurry with a significantly higher viscosity than L70. The viscosity of the S80 slurry made it impossible to take rheological measurements. The viscosities of the S75 and S80 slurries caused deformations in the printed layers during SLA manufacturing and were excluded from further consideration. SLA samples with low dry matter content had significantly lower and densityflexural strengths. Only SLA samples with a large particle size and high dry matter content (L75 and L80) were similar in density and flexural strength to the subtractive- manufactured samples. The 95% confidence intervals of the Weibull modulus of the L80 ceramic were higher (no overlap fraction) than those of the L75 ceramic and were similar to the control (overlap fraction). The Weibull characteristics of L80 ceramic were higher than those of L75 ceramic and the control. SLA can be used to process suitable crown frameworks but shows results in anisotropic shrinkage. The hH High particle size and dry matter content of the L80 slurry allowed made it possible to produce a reliable ceramic by SLA manufacturing with an anisotropic shrinkage, and a density, and flexural strength similar to those of a subtractive-manufactured ceramic. SLA allowed made it possible to build

Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

Science.gov (United States)

Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.

2016-01-01

Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

Manufacturing technologies for nanocomposite ceramic structural materials and coatings

Energy Technology Data Exchange (ETDEWEB)

Gadow, R. [Universitaet Stuttgart, Institut fuer Fertigungstechnik keramischer Bauteile, D-70569 Stuttgart, Allmandring 7b (Germany)], E-mail: rainer.gadow@ifkb.uni-stuttgart.de; Kern, F.; Killinger, A. [Universitaet Stuttgart, Institut fuer Fertigungstechnik keramischer Bauteile, D-70569 Stuttgart, Allmandring 7b (Germany)

2008-02-25

The new material class of ceramic nanocomposites, containing at least one phase in nanometric dimension, has achieved special interest in previous years. While earlier research was focused on materials science and microstructural details in laboratory scale the subject of developing suitable manufacturing technologies in technical scale is the challenge for the manufacturing engineer. The same high-performance features which make the nanocomposite materials so interesting in their properties are absolutely detrimental if it comes to production of these materials. Extreme hardness, toughness and abrasion resistance make the state of the art cutting-and-machining operations extremely cost intensive so that, from a manufacturing point of view, true near-net-shape manufacturing is mandatory to accomplish reasonable cost targets. Ceramic feedstocks with both, high solid content to reduce shrinkage and warping and stable processing conditions are required to accomplish this aim of near-net-shape processing. Stable and reproducible processing conditions, e.g. favourable rheological properties for injection moulding are essentials for the manufacturing engineer. These prerequisites of ceramic production technologies cannot be reached with pure nanopowders in the 10-20 nm range but materials with a micro-nano architecture can fulfill these requirements, using a mixture of a submicron-sized matrix in the 100-200 nm range and smaller nanosized additives in <20% content which contribute the desired functionality. By using these micro-nanocomposites near-net-shape ceramic forming technologies such as injection moulding, gel casting and slip casting have been developed which lead to high-performance materials at affordable production cost. Advanced surface technologies include nanoceramic coatings made by thermokinetic deposition processes. Modern ceramic processing, i.e. spray drying leads to fine granulated nanopowders with appropriate flowability for subsequent APS plasma or

Using rice straw to manufacture ceramic bricks

Directory of Open Access Journals (Sweden)

Gorbunov German Ivanovich

2014-12-01

Full Text Available In the article, the co-authors offer their advanced and efficient methodologies for the recycling of the rice straw, as well as the novel approaches to the ceramic brick quality improvement through the application of the rice straw as the combustible additive and through the formation of amorphous silica in the course of the rice straw combustion. The co-authors provide characteristics of the raw materials, production techniques used to manufacture ceramic bricks, and their basic properties in the article. The co-authors describe the simulated process of formation of amorphous silica. The process in question has two independent steps (or options: 1 rice straw combustion and ash formation outside the oven (in the oxidizing medium, and further application of ash as the additive in the process of burning clay mixtures; 2 adding pre-treated rice straw as the combustible additive into the clay mixture, and its further burning in compliance with the pre-set temperature mode. The findings have proven that the most rational pre-requisite of the rice straw application in the manufacturing of ceramic bricks consists in feeding milled straw into the clay mixture to be followed by molding, drying and burning. Brick samples are highly porous, and they also demonstrate sufficient compressive strength. The co-authors have also identified optimal values of rice straw and ash content in the mixtures under research.

Challenges and opportunities of fibre-reinforced polymers in additive manufacturing with focus on industrial applications

DEFF Research Database (Denmark)

Hofstätter, Thomas; Pedersen, David Bue; Tosello, Guido

2017-01-01

Functional parts made by additive manufacturing of polymers have entered the area of industrial applications in recent years providing a wide range of materials with various mechanical, thermal, and electrical properties. These additive manufacturing processes can be combined with known fibre...

Development of textile-reinforced carbon fibre aluminium composites manufactured with gas pressure infiltration methods

OpenAIRE

W. Hufenbach; M. Gude; A. Czulak; J. Śleziona; A. Dolata-Grosz; M. Dyzia

2009-01-01

Purpose: The aim of his paper is to show potential of textile-reinforced carbon fibre aluminium composite with advantage of the lightweight construction of structural components subjected to thermo-mechanical stress.Design/methodology/approach: The manufacture of specimens of the carbon fibre-reinforced aluminium was realised with the aid of an advanced differential gas pressure infiltration technique, which was developed at ILK, TU Dresden.Findings: The gas pressure infiltration technology e...

Surface oxidation of porous ZrB2-SiC ceramic composites by continuous-wave ytterbium fibre laser

International Nuclear Information System (INIS)

Mahmod, Dayang Salyani Abang; Glandut, Nicolas; Khan, Amir Azam; Labbe, Jean-Claude

2015-01-01

Highlights: • Surface oxidation of ZrB 2 -SiC ceramic composites by Yb-fibre laser. • Round spiral laser pattern created for the surface oxidation. • Presence of laser-formed oxide scale and unaffected beneath regions. • Crazed but uncracked surface oxide. • A dense glassy SiO 2 -rich layer exhibited enhances oxidation resistance. - Abstract: Surface treatment of ceramic substrates by a laser beam can allow to incorporate interesting properties to these ceramics. In the present work, surface oxidation of ca. 30% porous ZrB 2 -SiC ceramic composites by using an ytterbium fibre laser was conducted. Oxidation of ceramic substrates through this process under ambient conditions has certain advantages compared to the classical oxidation method. A particular spiral laser pattern was created in order to produce an oxidized structure on ZrB 2 -SiC porous substrates. The laser parameters were as follows i.e., laser power of 50, 60 and 70 W, a beam diameter of 1.25 mm, velocity of 2 mm/s, acceleration and deceleration of 1 mm/s 2 . The microstructural and morphological changes in the laser-treated region was examined using scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. At laser power of 70 W, the sample exhibits uniform oxidation. It revealed that the very porous bulk beneath remained unaffected and unoxidized because this laser-formed oxide scale protects the substrate from oxidation. The presence of oxidized and unaffected regions indicated a high degree of heat localization. The dense glassy SiO 2 -rich layer prevents the inward oxygen diffusion into the inner bulk hence enhances the oxidation resistance.

IDENTIFICATION OF ESSENTIAL REQUIREMENTS OF IOT AND BIG DATA ANALYTICS TO EXTEND CERAMIC MANUFACTURING

OpenAIRE

Md. Faisal*, Dr. Vinodini Katiyar

2016-01-01

In this article transformation of ceramic manufacturing factory into a smart ceramic manufacturing has been discussed. Based the unknown industrial visit and observation finding has been mapped with the proven generic smart manufacturing framework where the focus is to identify the types of sensors which need to be connected with the components of the machine real time monitoring and get the insights by utilizing these data through the big data analytics. To transform a old heavy industry In ...

Manufacturing process for the metal ceramic hybrid fuel cladding tube

International Nuclear Information System (INIS)

Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong

2012-01-01

For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced

Manufacturing process for the metal ceramic hybrid fuel cladding tube

Energy Technology Data Exchange (ETDEWEB)

Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-10-15

For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced.

Final Air Toxics Standards for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources Fact Sheet

Science.gov (United States)

This page contains a December 2007 fact sheet with information regarding the National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources

Apparatus for manufacturing ceramics microspheres for cementing applications

NARCIS (Netherlands)

2012-01-01

A method and apparatus for manufacturing ceramic microspheres from industrial slag. The micro spheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about Illbs/g. The resultant cement slurry may then be

Manufacturing and characterisation of SiC-fibre-reinforced copper in heat sink applications

International Nuclear Information System (INIS)

Kimmig, Stefan

2013-01-01

The wall materials in future fusion reactors will be operating under extreme thermal and mechanical load conditions. The divertor region of such a device is the most severely loaded component. This part is exposed to heat fluxes of up to 15 MW m 2 due to the impinging plasma particle flux. Tungsten is currently considered as the best choice for the plasmafacing-materials (PFM) in the divertor region. An efficient heat sink material is required underneath the PFM for sufficient heat transfer to the cooling channels. In the research reactor ITER a copper alloy (CuCrZr) is foreseen as heat sink material, which is able to withstand temperatures of up to 350 C, corresponding to a water coolant temperature of 150 C. For the commercial use of fusion energy an increase of the thermal efficiency is necessary by increasing the coolant temperature to over 300 C. This will cause higher stresses in the connection area between PFM and the heat sink due to different coefficients of thermal expansion combined with higher temperatures. The mechanical properties of CuCrZr are insufficient for these conditions and fibre reinforced copper metal matrix composites (CuMMC) are considered as an alternative material to strengthen the critical connection area between the heat sink and the PFM. The composite should combine the high heat conductivity of a copper matrix with the high stiffness and mechanical strength of silicon-carbide fibres (SiC-fibres). During this investigation SiC-fibres of two different production principles were studied regarding their usage for the manufacturing of a CuMMC. The main goals for the CuMMC are a tensile strength of 300 MPa combined with a heat conductivity of more than 200 W m -1 K -1 . Both of these parameters are affected by the single fibre tensile strength and by the bonding between the fibres and the copper matrix. The achievable heat conductivity in the CuMMC depends on the fibre volume ratio within the composite. Higher fibre strength reduces the

Surface oxidation of porous ZrB{sub 2}-SiC ceramic composites by continuous-wave ytterbium fibre laser

Energy Technology Data Exchange (ETDEWEB)

Mahmod, Dayang Salyani Abang, E-mail: dygsalyani@gmail.com [Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak (Malaysia); Glandut, Nicolas [SPCTS, UMR 7315, CNRS, University of Limoges, European Ceramic Center, 12 Rue Atlantis, 87068 Limoges (France); Khan, Amir Azam [Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak (Malaysia); Labbe, Jean-Claude [SPCTS, UMR 7315, CNRS, University of Limoges, European Ceramic Center, 12 Rue Atlantis, 87068 Limoges (France)

2015-12-01

Highlights: • Surface oxidation of ZrB{sub 2}-SiC ceramic composites by Yb-fibre laser. • Round spiral laser pattern created for the surface oxidation. • Presence of laser-formed oxide scale and unaffected beneath regions. • Crazed but uncracked surface oxide. • A dense glassy SiO{sub 2}-rich layer exhibited enhances oxidation resistance. - Abstract: Surface treatment of ceramic substrates by a laser beam can allow to incorporate interesting properties to these ceramics. In the present work, surface oxidation of ca. 30% porous ZrB{sub 2}-SiC ceramic composites by using an ytterbium fibre laser was conducted. Oxidation of ceramic substrates through this process under ambient conditions has certain advantages compared to the classical oxidation method. A particular spiral laser pattern was created in order to produce an oxidized structure on ZrB{sub 2}-SiC porous substrates. The laser parameters were as follows i.e., laser power of 50, 60 and 70 W, a beam diameter of 1.25 mm, velocity of 2 mm/s, acceleration and deceleration of 1 mm/s{sup 2}. The microstructural and morphological changes in the laser-treated region was examined using scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. At laser power of 70 W, the sample exhibits uniform oxidation. It revealed that the very porous bulk beneath remained unaffected and unoxidized because this laser-formed oxide scale protects the substrate from oxidation. The presence of oxidized and unaffected regions indicated a high degree of heat localization. The dense glassy SiO{sub 2}-rich layer prevents the inward oxygen diffusion into the inner bulk hence enhances the oxidation resistance.

Boundary surface and microstructure analysis of ceramic materials

International Nuclear Information System (INIS)

Woltersdorf, J.; Pippel, E.

1992-01-01

The article introduces the many possibilities of high voltage (HVEM) and high resolution electron microscopy (HREM) for boundary surface and microstructure analysis of ceramic materials. The investigations are limited to ceramic long fibre composites and a ceramic fibre/glass matrix system. (DG) [de

Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

Energy Technology Data Exchange (ETDEWEB)

Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

2018-02-06

The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

Additive Manufacturing for Cost Efficient Production of Compact Ceramic Heat Exchangers and Recuperators

Energy Technology Data Exchange (ETDEWEB)

Shulman, Holly [Ceralink Incorporated, Troy, NY (United States); Ross, Nicole [Ceralink Incorporated, Troy, NY (United States)

2015-10-30

An additive manufacture technique known as laminated object manufacturing (LOM) was used to fabricate compact ceramic heat exchanger prototypes. LOM uses precision CO2 laser cutting of ceramic green tapes, which are then precision stacked to build a 3D object with fine internal features. Modeling was used to develop prototype designs and predict the thermal response, stress, and efficiency in the ceramic heat exchangers. Build testing and materials analyses were used to provide feedback for the design selection. During this development process, laminated object manufacturing protocols were established. This included laser optimization, strategies for fine feature integrity, lamination fluid control, green handling, and firing profile. Three full size prototypes were fabricated using two different designs. One prototype was selected for performance testing. During testing, cross talk leakage prevented the application of a high pressure differential, however, the prototype was successful at withstanding the high temperature operating conditions (1300 °F). In addition, analysis showed that the bulk of the part did not have cracks or leakage issues. This led to the development of a module method for next generation LOM heat exchangers. A scale-up cost analysis showed that given a purpose built LOM system, these ceramic heat exchangers would be affordable for the applications.

Thermal energy consumption and carbon dioxide emissions in ceramic tile manufacture - Analysis of the Spanish and Brazilian industries

International Nuclear Information System (INIS)

Monfort, E.; Mezquita, A.; Vaquer, E.; Mallol, G.; Alves, H. J.; Boschi, A. O.

2012-01-01

Spain and Brazil are two of the world's biggest ceramic tile producers. The tile manufacturing process consumes a great quantity of thermal energy that, in these two countries, is mainly obtained from natural gas combustion, which entails CO 2 emission, a greenhouse gas. This study presents a comparative analysis of the thermal energy consumption and CO 2 emissions in the ceramic tile manufacturing process in Spain and Brazil, in terms of the different production technologies and different products made. The energy consumption and CO 2 emissions in ceramic tile manufacture by the wet process are very similar in both countries. In the dry process used in Brazil, less thermal energy is consumed and less CO 2 is emitted than in the wet process, but it is a process that is only used in manufacturing one particular type of product, which exhibits certain technical limitations. While in Spain the use of cogeneration systems in spray-dryers improves significantly the global energy efficiency. The average energy consumption in the different process stages, in both countries, lies within the range indicated in the Reference Document on Best Available Techniques in the Ceramic Manufacturing Industry (BREF of the Ceramic Manufacturing Industry) of the European Union. (Author) 14 refs.

Clay Ceramics Manufacturing: National Emission Standards for Hazardous Air Pollutants (NESHAP)

Science.gov (United States)

Learn about the NESHAP regulation for clay ceramic manufacturing by reading the rule summary, rule history, code of federal regulations, and the additional resources like fact sheets and background information documents

Analysis of energy consumption and carbon dioxide emissions in ceramic tile manufacture

International Nuclear Information System (INIS)

Monfort, E.; Mezquita, A.; Granel, R.; Vaquer, E.; Escrig, A.; Miralles, A.; Zaera, V.

2010-01-01

The ceramic tile manufacturing process is energy intensive since it contains several stages in which the product is subject to thermal treatment. The thermal energy used in the process is usually obtained by combustion of natural gas, which is a fossil fuel whose oxidation produces emissions of carbon dioxide, a greenhouse gas. Energy costs account for 15% of the average direct manufacturing costs, and are strongly influenced by the price of natural gas, which has increased significantly in the last few years. Carbon dioxide emissions are internationally monitored and controlled in the frame of the Kyoto Protocol. Applicable Spanish law is based on the European Directive on emissions trading, and the assignment of emissions rights is based on historical values in the sectors involved. Legislation is scheduled to change in 2013, and the resulting changes will directly affect the Spanish ceramic tile manufacturing industry, since many facilities will become part of the emissions trading system. The purpose of this study is to determine current thermal energy consumption and carbon dioxide emissions in the ceramic tile manufacturing process. A comprehensive sectoral study has been carried out for this purpose on several levels: the first analyses energy consumption and carbon dioxide emissions in the entire industry; the second determines energy consumption and carbon dioxide emissions in industrial facilities over a long period of time (several months); while the third level breaks down these values, determining energy consumption and emissions in terms of the product made and the manufacturing stage. (Author) 8 refs.

Potential Use of Plant Fibres and their Composites for Biomedical Applications

Directory of Open Access Journals (Sweden)

Farideh Namvar

2014-05-01

Full Text Available Plant-based fibers such as flax, jute, sisal, hemp, and kenaf have been frequently used in the manufacturing of biocomposites. Natural fibres possess a high strength to weight ratio, non-corrosive nature, high fracture toughness, renewability, and sustainability, which give them unique advantages over other materials. The development of biocomposites by reinforcing natural fibres has attracted attention of scientists and researchers due to environmental benefits and improved mechanical performance. Manufacturing of biocomposites from renewable sources is a challenging task, involving metals, polymers, and ceramics. Biocomposites are already utilized in biomedical applications such as drug/gene delivery, tissue engineering, orthopedics, and cosmetic orthodontics. The first essential requirement of materials to be used as biomaterial is its acceptability by the human body. A biomaterial should obtain some important common properties in order to be applied in the human body either for use alone or in combination. Biocomposites have potential to replace or serve as a framework allowing the regeneration of traumatized or degenerated tissues or organs, thus improving the patients’ quality of life. This review paper addresses the utilization of plant fibres and its composites in biomedical applications and considers potential future research directed at environment-friendly biodegradable composites for biomedical applications.

Manufacturing of porous oxide ceramics by replication of plant morphologies

Energy Technology Data Exchange (ETDEWEB)

Sieber, H.; Rambo, C.; Cao, J.; Vogli, E.; Greil, P. [Erlangen-Nuernberg Univ., Erlangen (DE). Dept. of Materials Science (III) Glass and Ceramics

2002-07-01

Biomorphic oxide ceramics of alumina, mullite and zirconia with a directed pore morphology on the micrometer level were manufactured from bioorganic plant structures by sol-gel processing as well as sol-assisted nano-powder infiltrations. The inherent open porous morphology of natural grown rattan palms was used for vacuum-infiltration with aluminum isopropoxide (Al(OC{sub 3}H{sub 7}){sub 3}), zirconium oxichloride (ZrOCl{sub 2}.8H{sub 2}O) and SiO{sub 2} nano powder. Hydrolysis of the sols by adding HNO{sub 3} and pyrolysis in inert atmosphere at 800 C resulted in the formation of biocarbon/ceramic replica of the original wood morphology. The specimens were sintered in air at temperatures up to 1600 C to yield porous oxide ceramics with an unidirected pore structure similar to the original plant material. Repeated infiltration, hydrolysis and annealing steps were applied to increase the density of the ceramic materials. (orig.)

Influence of Cellulosic Fibres on the Physical Properties of Fibre Cement Composites

Science.gov (United States)

Hospodarova, V.; Stevulova, N.; Vaclavik, V.; Dvorsky, T.

2017-10-01

Nowadays, there are new approaches directing to processing of non-conventional fibre-cement composites for application in the housing construction. Vegetable cellulosic fibres coming from natural resources used as reinforcement in cost-effective and environmental friendly building products are in the spotlight. The applying of natural fibres in cement based composites is narrowly linked to the ecological building sector, where a choice of materials is based on components including recyclable, renewable raw materials and low-resource manufacture techniques. In this paper, two types of cellulosic fibres coming from wood pulp and recycled waste paper with 0.2%; 0.3% and 0.5% of fibre addition into cement mixtures were used. Differences in the physical characteristics (flowability, density, coefficient of thermal conductivity and water absorbability) of 28 days hardened fibre-cement composites are investigated. Addition of cellulosic fibres to cement mixture caused worsening the workability of fresh mixture as well as absorbability of hardened composites due to hydrophilic nature of biomaterial, whereas density and thermal conductivity of manufactured cement based fibre plaster are enhanced. The physical properties of cement plasters based on cellulosic fibres depend on structural, physical characteristics of cellulosic fibres, their nature and processing.

Out-of-autoclave manufacturing of a stiffened thermoplastic carbon fibre PEEK panel

Science.gov (United States)

Flanagan, M.; Goggins, J.; Doyle, A.; Weafer, B.; Ward, M.; Bizeul, M.; Canavan, R.; O'Bradaigh, C.; Doyle, K.; Harrison, N.

2017-10-01

Out-of-Autoclave manufacturing methods, specifically Automated Tape Placement (ATP) and induction welding, used in the fabrication of a stiffened thermoplastic demonstrator panel, are presented in this study. The demonstrator panel consists of two stiffeners induction welded to a flat skin, to form a typical load bearing aerospace sub-component. The skin of the panel is manufactured from uni-directional Carbon Fibre (CF) Polyetheretherkeytone (PEEK) using laser assisted Automated Tape Placement (ATP) and the stiffeners are press formed from woven CF-PEEK. The stiffeners are fusion bonded to the skin using a continuous induction welding process. A susceptor material is used at the interface to ensure the required heating is concentrated at the weldline. Microscopy was used to examine the manufactured coupons for defects. Destructive testing was carried out to evaluate the strength of the overall assembly. The work shows that assemblies manufactured using continuous induction welding and ATP are suitable for load bearing aerospace applications.

Measurement of Emissivity of Porous Ceramic Materials

OpenAIRE

BÜYÜKALACA, Orhan

1998-01-01

In this study, measurements of spectral and total emissivities of seven different porous ceramic materials and one ceramic fibre material are reported. Measurements were made for wavelength range from 1.2 µm to 20 µm and temperature range from 200 °C to 700 °C. It was found that total emissivity increases with increase of pore size but decreases with increase of temperature. The results showed all the porous ceramic materials tested to be much better than ceramic fibre in terms of total em...

Laser processing of ceramics for microelectronics manufacturing

Science.gov (United States)

Sposili, Robert S.; Bovatsek, James; Patel, Rajesh

2017-03-01

Ceramic materials are used extensively in the microelectronics, semiconductor, and LED lighting industries because of their electrically insulating and thermally conductive properties, as well as for their high-temperature-service capabilities. However, their brittleness presents significant challenges for conventional machining processes. In this paper we report on a series of experiments that demonstrate and characterize the efficacy of pulsed nanosecond UV and green lasers in machining ceramics commonly used in microelectronics manufacturing, such as aluminum oxide (alumina) and aluminum nitride. With a series of laser pocket milling experiments, fundamental volume ablation rate and ablation efficiency data were generated. In addition, techniques for various industrial machining processes, such as shallow scribing and deep scribing, were developed and demonstrated. We demonstrate that lasers with higher average powers offer higher processing rates with the one exception of deep scribes in aluminum nitride, where a lower average power but higher pulse energy source outperformed a higher average power laser.

Manufacturing Technology of Ceramic Pebbles for Breeding Blanket

Directory of Open Access Journals (Sweden)

Rosa Lo Frano

2018-05-01

Full Text Available An open issue for the fusion power reactor is the choice of breeding blanket material. The possible use of Helium-Cooled Pebble Breeder ceramic material in the form of pebble beds is of great interest worldwide as demonstrated by the numerous studies and research on this subject. Lithium orthosilicate (Li4SiO4 is a promising breeding material investigated in this present study because the neutron capture of Li-6 allows the production of tritium, 6Li (n, t 4He. Furthermore, lithium orthosilicate has the advantages of low activation characteristics, low thermal expansion coefficient, high thermal conductivity, high density and stability. Even if they are far from the industrial standard, a variety of industrial processes have been proposed for making orthosilicate pebbles with diameters of 0.1–1 mm. However, some manufacturing problems have been observed, such as in the chemical stability (agglomeration phenomena. The aim of this study is to provide a new methodology for the production of pebbles based on the drip casting method, which was jointly developed by the DICI-University of Pisa and Industrie Bitossi. Using this new (and alternative manufacturing technology, in the field of fusion reactors, appropriately sized ceramic pebbles could be produced for use as tritium breeders.

Fibre optic power meter calibration uncertainties

CSIR Research Space (South Africa)

Nel, M

2010-06-01

Full Text Available the patch cord, alternatively feeding into the standard or UUT is labelled ‘reference patch cord’. It is preferred to use a patch cord with a ceramic fibre tip (not metal fibre tip) to reduce reflections between the fibre tip and the detector... tightening effect To empirically quantify the effect of connector tightening, two readings are taken at each measurement, which for briefness are labelled "tight" and "un-tight". A "tight" connection is when the fibre connector is tightened...

Development and optimization of manufacture process for heat resistant fibre reinforced ceramic matrix composites

Czech Academy of Sciences Publication Activity Database

Glogar, Petr; Hron, P.; Burian, M.; Balík, Karel; Černý, Martin; Sucharda, Zbyněk; Vymazalová, Z.; Červencl, J.; Pivoňka, M.

-, č. 14 (2005), 25-32 ISSN 1214-9691 R&D Projects: GA ČR(CZ) GA106/02/0177 Institutional research plan: CEZ:AV0Z30460519 Keywords : polysiloxane resin * pyrolysis * ceramic matrix composite Subject RIV: JI - Composite Materials

Elaboration of new ceramic composites containing glass fibre production wastes

Directory of Open Access Journals (Sweden)

Rozenstrauha, I.

2013-04-01

Full Text Available Two main by-products or waste from the production of glass fibre are following: sewage sludge containing montmorillonite clay as sorbent material and ca 50% of organic matter as well as waste glass from aluminiumborosilicate glass fibre with relatively high softening temperature (> 600 ºC. In order to elaborate different new ceramic products (porous or dense composites the mentioned by-products and illitic clay from two different layers of Apriki deposit (Latvia with illite content in clay fraction up to 80-90% was used as a matrix. The raw materials were investigated by differential-thermal (DTA and XRD analysis. Ternary compositions were prepared from mixtures of 15–35 wt % of sludge, 20 wt % of waste glass and 45–65 wt % of clay and the pressed green bodies were thermally treated in sintering temperature range from 1080 to 1120 ºC in different treatment conditions. Materials produced in temperature range 1090–1100 ºC with the most optimal properties - porosity 38-52%, water absorption 39–47% and bulk density 1.35–1.67 g/cm3 were selected for production of porous ceramics and materials showing porosity 0.35–1.1%, water absorption 0.7–2.6 % and bulk density 2.1–2.3 g/cm3 - for dense ceramic composites. Obtained results indicated that incorporation up to 25 wt % of sewage sludge is beneficial for production of both ceramic products and glass-ceramic composites according to the technological properties. Structural analysis of elaborated composite materials was performed by scanning electron microscopy(SEM. By X-ray diffraction analysis (XRD the quartz, diopside and anorthite crystalline phases were detected.Durante la obtención de ciertas fibras de vidrio se generan dos subproductos o residuos principalmente: Lodo de arcilla montmorillonítica capaz de adsorber el 50 % de materia orgánica y un vidrio silicato alumínico con temperatura de reblandecimiento relativamente alta (> 600 ºC. Con el fin de elaborar nuevos

Implementation of Lean System on Erbium Doped Fibre Amplifier Manufacturing Process to Reduce Production Time

Science.gov (United States)

Maneechote, T.; Luangpaiboon, P.

2010-10-01

A manufacturing process of erbium doped fibre amplifiers is complicated. It needs to meet the customers' requirements under a present economic status that products need to be shipped to customers as soon as possible after purchasing orders. This research aims to study and improve processes and production lines of erbium doped fibre amplifiers using lean manufacturing systems via an application of computer simulation. Three scenarios of lean tooled box systems are selected via the expert system. Firstly, the production schedule based on shipment date is combined with a first in first out control system. The second scenario focuses on a designed flow process plant layout. Finally, the previous flow process plant layout combines with production schedule based on shipment date including the first in first out control systems. The computer simulation with the limited data via an expected value is used to observe the performance of all scenarios. The most preferable resulted lean tooled box systems from a computer simulation are selected to implement in the real process of a production of erbium doped fibre amplifiers. A comparison is carried out to determine the actual performance measures via an analysis of variance of the response or the production time per unit achieved in each scenario. The goodness of an adequacy of the linear statistical model via experimental errors or residuals is also performed to check the normality, constant variance and independence of the residuals. The results show that a hybrid scenario of lean manufacturing system with the first in first out control and flow process plant lay out statistically leads to better performance in terms of the mean and variance of production times.

Layered Manufacturing of Dental Ceramics: Fracture Mechanics, Microstructure, and Elemental Composition of Lithography-Sintered Ceramic.

Science.gov (United States)

Uçar, Yurdanur; Aysan Meriç, İpek; Ekren, Orhun

2018-02-11

To compare the fracture mechanics, microstructure, and elemental composition of lithography-based ceramic manufacturing with pressing and CAD/CAM. Disc-shaped specimens (16 mm diameter, 1.2 mm thick) were used for mechanical testing (n = 10/group). Biaxial flexural strength of three groups (In-Ceram alumina [ICA], lithography-based alumina, ZirkonZahn) were determined using the "piston on 3-ball" technique as suggested in test Standard ISO-6872. Vickers hardness test was performed. Fracture toughness was calculated using fractography. Results were statistically analyzed using Kruskal-Wallis test followed by Dunnett T3 (α = 0.05). Weibull analysis was conducted. Polished and fracture surface characterization was made using scanning electron microscope (SEM). Energy dispersive spectroscopy (EDS) was used for elemental analysis. Biaxial flexural strength of ICA, LCM alumina (LCMA), and ZirkonZahn were 147 ± 43 MPa, 490 ± 44 MPa, and 709 ± 94 MPa, respectively, and were statistically different (P ≤ 0.05). The Vickers hardness number of ICA was 850 ± 41, whereas hardness values for LCMA and ZirkonZahn were 1581 ± 144 and 1249 ± 57, respectively, and were statistically different (P ≤ 0.05). A statistically significant difference was found between fracture toughness of ICA (2 ± 0.4 MPa⋅m 1/2 ), LCMA (6.5 ± 1.5 MPa⋅m 1/2 ), and ZirkonZahn (7.7 ± 1 MPa⋅m 1/2 ) (P ≤ 0.05). Weibull modulus was highest for LCMA (m = 11.43) followed by ZirkonZahn (m = 8.16) and ICA (m = 5.21). Unlike LCMA and ZirkonZahn groups, a homogeneous microstructure was not observed for ICA. EDS results supported the SEM images. Within the limitations of this in vitro study, it can be concluded that LCM seems to be a promising technique for final ceramic object manufacturing in dental applications. Both the manufacturing method and the material used should be improved. © 2018 by the American College of Prosthodontists.

Design and manufacture of ceramic heat pipes for high temperature applications

International Nuclear Information System (INIS)

Meisel, Peter; Jobst, Matthias; Lippmann, Wolfgang; Hurtado, Antonio

2015-01-01

Heat exchangers based on ceramic heat pipes were designed for use under highly abrasive and corrosive atmospheres at temperatures in the range of 800–1200 °C for high-temperature power-engineering applications. The presented heat pipes are gravity assisted and based on a multi-layer concept comprising a ceramic cladding and an inner metal tube that contains sodium as the working fluid. Hermetical encapsulation of the working fluid was achieved by electron-beam welding of the inner metal tube. Subsequently, closure of the surrounding ceramic tube was performed by laser brazing technology using a glass solder. Temperature resistance and functionality of the manufactured ceramic thermosyphons could be confirmed experimentally in a hot combustion gas atmosphere at temperatures up to 1100 °C. The ceramic tubes used had an outer diameter of 22 mm and a total length of 770 mm. The measured axial heat transfer of the ceramic gravity assisted heat pipes at the stationary operating point with cold/hot gas temperature of 100 °C/900 °C was 400 W. The result of the calculation using the created mathematical model amounted to 459 W. - Highlights: • Heat-pipe design consists of a ceramic shell and an inner metallic tube. • Laser brazing technology is suitable to seal ceramic heat-pipes. • Thermal characteristic of double wall thermosyphon was modelled using FEM code. • Experimental investigations demonstrated functionality of double wall thermosyphons

Simple additive manufacturing of an osteoconductive ceramic using suspension melt extrusion

DEFF Research Database (Denmark)

Slots, Casper; Bonde Jensen, Martin; Ditzel, Nicholas

2017-01-01

/calcium phosphate suspension melt for simple additive manufacturing of ceramic tricalcium phosphate implants. METHODS: A wide variety of non-aqueous liquids were tested to determine the formulation of a storable 3D printable tricalcium phosphate suspension ink, and only fatty acid-based inks were found to work...

Characterization of a red ceramic body used in the manufacture of ceramic bricks in the region of Campos dos Goytacazes, RJ, Brazil

International Nuclear Information System (INIS)

Almeida, L.L.P. de; Petrucci, L.J.T.; Pessanha, E.M.; Paixao, L.P.; Maia, F.S.

2010-01-01

This work aims at the physical and mineralogical characterization of a ceramic body, used industrially in the manufacture of ceramic bricks in the region of Campos dos Goytacazes. The clay was characterized by chemical composition, X-ray diffraction, dilatometry, differential thermal analysis and gravimetric. We test specimens were obtained by extrusion. The bodies were burned from 750 to 1000 deg C and then it was determined water absorption, linear shrinkage, loss on ignition and modulus of rupture. The results showed that the ceramic body consists mainly of kaolinite, quartz and feldspar is thus suitable for mass production of ceramic bricks in accordance with technical standards. (author)

Silsesquioxane-derived ceramic fibres

Science.gov (United States)

Hurwitz, F. I.; Farmer, S. C.; Terepka, F. M.; Leonhardt, T. A.

1991-01-01

Fibers formed from blends of silsesquioxane polymers were characterized to study the pyrolytic conversion of these precursors to ceramics. The morphology of fibers pyrolyzed to 1400 C revealed primarily amorphous glasses whose conversion to beta-SiC is a function of both blend composition and pyrolysis conditions. Formation of beta-SiC crystallites within the glassy phase is favored by higher than stoichiometric C/Si ratios, while carbothermal reduction of Si-O bonds to form SiC with loss of SiO and CO occurs at higher methyl/phenylpropyl silsesquioxane (lower C/Si) ratios. As the carbothermal reduction is assumed to be diffusion controlled, the fibers can serve as model systems to gain understanding of the silsesquioxane pyrolysis behavior, and therefore are useful in the development of polysilsesquioxane-derived ceramic matrices and coatings as well.

An Overview on the Improvement of Mechanical Properties of Ceramics Nanocomposites

Directory of Open Access Journals (Sweden)

J. Silvestre

2015-01-01

Full Text Available Due to their prominent properties (mechanical, stiffness, strength, thermal stability, ceramic composite materials (CMC have been widely applied in automotive, industrial and aerospace engineering, as well as in biomedical and electronic devices. Because monolithic ceramics exhibit brittle behaviour and low electrical conductivity, CMCs have been greatly improved in the last decade. CMCs are produced from ceramic fibres embedded in a ceramic matrix, for which several ceramic materials (oxide or non-oxide are used for the fibres and the matrix. Due to the large diversity of available fibres, the properties of CMCs can be adapted to achieve structural targets. They are especially valuable for structural components with demanding mechanical and thermal requirements. However, with the advent of nanoparticles in this century, the research interests in CMCs are now changing from classical reinforcement (e.g., microscale fibres to new types of reinforcement at nanoscale. This review paper presents the current state of knowledge on processing and mechanical properties of a new generation of CMCs: Ceramics Nanocomposites (CNCs.

Design for Manufacturing – One-Piece, Fibre-Placed Composite Helicopter Tailboom

International Nuclear Information System (INIS)

Marsden, Catharine; Fews, Robert; Oldroyd, Paul; Yousefpour, AH

2011-01-01

Recurring cost has become a critical driver in the design of helicopter airframes, and although composite materials have become widely used in aircraft structures, the hand lay-up manufacturing process in many cases prevents these applications from being cost-effective. Automated manufacturing technologies promise not only reduced production costs but also higher quality, repeatable parts. The introduction of existing automated manufacturing techniques and technologies from industries such as the automotive sector into aerospace can be challenging due to the unique product characteristics as well as the stringent certification and quality control requirements of the industry. The aerospace industry is a low-volume, high value production environment where 'hand-made' products are produced by highly experienced and qualified trades-people. Both metallic and composite components are subjected to precise manufacturing control and documentation requirements. The introduction of automated manufacturing technologies must be done in such a way as to respect these often demanding constraints. The introduction of automation to industrialized processes impacts not only the way parts are produced, but also the way they are designed. Successful composite design and manufacturing automation in the aerospace industry requires the engineering designer and analyst to become increasingly involved in the manufacturing of the product, as machine limitations and producibility become increasingly important drivers for design. This paper presents an overview of a development project intended to evaluate the effectiveness and benefits of the automated fibre placement technology through the design, prototype build and testing of a composite tailboom. The discussion centres on the 'design for manufacturing' concept and provides a perspective on the project objectives, material and process selection and trade-offs, geometric and structural considerations, and component assembly and fastening.

Comparative properties of ceramic-based roofing sheets from local ...

African Journals Online (AJOL)

Ceramic roofing sheets were fabricated in the laboratory by using ideal raw materials. The fabricating materials are coiled coconut fibre, palm fruit fibre, fresh water, river sand, polymeric dust, saw dust and cement. The resulting product was compared with factory -produced ceramic-based roofing sheets that are easily ...

Fracture Toughness (KIC) of Lithography Based Manufactured Alumina Ceramic

Science.gov (United States)

Nindhia, T. G. T.; Schlacher, J.; Lube, T.

2018-04-01

Precision shaped ceramic components can be obtained by an emerging technique called Lithography based Ceramic Manufacturing (LCM). A green part is made from a slurry consisting of a ceramic powder in a photocurable binder with addition of dispersant and plasticizer. Components are built in a layer–by-layer way by exposing the desired cross- sections to light. The parts are subsequently sintered to their final density. It is a challenge to produce ceramic component with this method that yield the same mechanical properties in all direction. The fracture toughness (KIc) of of LCM-alumina (prepared at LITHOZ GmbH, Austria) was tested by using the Single-Edge-V-Notched Beam (SEVNB) method. Notches are made into prismatic bend-bars in all three direction X, Y and Z to recognize the value of fracture toughness of the material in all three directions. The microstructure was revealed with optical microscopy as well as Scanning Electron Microscopy (SEM). The results indicate that the fracture toughness in Y-direction has the highest value (3.10 MPam1/2) that is followed by the one in X-direction which is just a bit lower (2.90 MPam1/2). The Z-direction is found to have a similar fracture toughness (2.95 MPam1/2). This is supported by a homogeneous microstructure showing no hint of the layers used during production.

Temperature and strain registration by fibre-optic strain sensor in the polymer composite materials manufacturing

Science.gov (United States)

Matveenko; Kosheleva; Shardakov; Voronkov

2018-04-01

The presence of process-induced strains induced by various manufacturing and operational factors is one of the characteristics of polymer composite materials (PCM). Conventional methods of registration and evaluation of process-induced strains can be laborious, time-consuming and demanding in terms of technical applications. The employment of embedded fibre-optic strain sensors (FOSS) offers a real prospect of measuring residual strains. This paper demonstrates the potential for using embedded FOSS for recording technological strains in a PCM plate. The PCM plate is manufactured from prepreg, using the direct compression-moulding method. In this method, the prepared reinforcing package is placed inside a mould, heated, and then exposed to compaction pressure. The examined technology can be used for positioning FOSS between the layers of the composite material. Fibre-optic sensors, interacting with the material of the examined object, make it possible to register the evolution of the strain process during all stages of polymer-composite formation. FOSS data were recorded with interrogator ASTRO X 327. The obtained data were processed using specially developed algorithms.

Manufacture, characterisation and properties of novel fluorcanasite glass-ceramics.

Science.gov (United States)

Pollington, Sarah; van Noort, Richard

2012-11-01

The aim of this study was to investigate the manufacture and characterisation of different compositions of fluorcanasite glass-ceramics with reduced fluorine content and to assess their mechanical and physical properties. Three compositional variations (S80, S81 and S82) of a fluorcanasite glass were investigated. Differential thermal analysis (DTA) and X-ray diffraction (XRD) identified crystallisation temperatures and phases. X-ray fluorescence (XRF) determined the element composition in the glass-ceramics. Different heat treatments [2 h nucleation and either 2 or 4 h crystallisation] were used for the glasses. Scanning electron microscopy (SEM) examined the microstructure of the cerammed glass. The chemical solubility, biaxial flexural strength, fracture toughness, hardness and brittleness index of S81 and S82 fluorcanasite were investigated with lithium disilicate (e.max CAD, Ivoclar Vivadent) as a commercial comparison. Statistical analysis was performed using one-way ANOVA with Tukey's multiple comparison tests (Pglasses. XRD analysis confirmed fluorcanasite formation with the S81 and S82 compositions, with the S82 (2+2h) showing the most prominent crystal structure. The chemical solubility of the glass-ceramics was significantly different, varying from 2565 ± 507 μg/cm(2) for the S81 (2+2 h) to 722 ± 177 μg/cm(2) for the S82 (2+2 h) to 37.4 ± 25.2 μg/cm(2) for the lithium disilicate. BFS values were highest for the S82 (2+2 h) composition (250 ± 26 MPa) and lithium disilicate (266 ± 37 MPa) glass-ceramics. The fracture toughness was higher for the S82 compositions, with the S82 (2+2h) attaining the highest value of 4.2 ± 0.3 MPa m(1/2)(P=0.01). The S82 (2+2 h) fluorcanasite glass-ceramic had the lowest brittleness index. The S82 (2+2 h) fluorcanasite glass-ceramic has acceptable chemical solubility, high biaxial flexural strength, fracture toughness and hardness. A novel glass-ceramic has been developed with potential as a restorative material. The

Additively Manufactured Titanium and Cobalt-Chromium Implant Frameworks: Fit and Effect of Ceramic Veneering.

Science.gov (United States)

Svanborg, Per; Eliasson, Alf; Stenport, Victoria

The purpose of this study was to evaluate the fit of additively manufactured cobalt-chromium and titanium and CNC-milled titanium frameworks before and after ceramic veneering. Ten stone casts simulating an edentulous maxilla provided with six abutment analogs were produced. For each stone cast, one additively manufactured cobalt-chromium framework (AM CoCr) and one titanium framework (AM Ti) were fabricated. The fit was analyzed with a coordinate measuring machine in three dimensions (x, y, and z axes) using best-fit virtual matching of center point coordinates, before and after ceramic veneering. CNC-milled titanium frameworks (CNC Ti) and earlier results from CNC-milled cobalt-chromium frameworks (CNC CoCr) were used for comparison. All frameworks presented minor misfit before and after veneering in the horizontal plane (x- and y-axes) between 2.9 and 13.5 μm and in the vertical plane (z-axis) between 1.6 and 5.4 μm. Ceramic veneering affected the fit of all groups of frameworks. Both AM Ti and AM CoCr presented significantly smaller distortion in the vertical plane compared with the CNC-milled frameworks. Implant-supported frameworks can be produced in either Ti or CoCr using either CNC milling or additive manufacturing with a fit well within the range of 20 μm in the horizontal plane and 10 μm in the vertical plane. The fit of frameworks of both materials and production techniques are affected by the ceramic veneering procedure to a small extent.

An Overview on the Improvement of Mechanical Properties of Ceramics Nano composites

International Nuclear Information System (INIS)

Silvestre, J.; Brito, J. D.; Silvestre, N.

2015-01-01

Due to their prominent properties (mechanical, stiffness, strength, thermal stability), ceramic composite materials (CMC) have been widely applied in automotive, industrial and aerospace engineering, as well as in biomedical and electronic devices. Because monolithic ceramics exhibit brittle behaviour and low electrical conductivity, CMC_s have been greatly improved in the last decade. CMC_s are produced from ceramic fibres embedded in a ceramic matrix, for which several ceramic materials (oxide or non-oxide) are used for the fibres and the matrix. Due to the large diversity of available fibres, the properties of CMC_s can be adapted to achieve structural targets. They are especially valuable for structural components with demanding mechanical and thermal requirements. However, with the advent of nanoparticles in this century, the research interests in CMC_s are now changing from classical reinforcement (e.g., microscale fibres) to new types of reinforcement at nano scale. This review paper presents the current state of knowledge on processing and mechanical properties of a new generation of CMC_s: Ceramics Nano composites (CNC_s)

Micro-fibres containing composites prepared by EPD

Czech Academy of Sciences Publication Activity Database

Hadraba, Hynek; Chlup, Zdeněk; Drdlík, D.; Cihlář, J.

2016-01-01

Roč. 36, č. 2 (2016), s. 365-371 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601; GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Electrophoretic deposition * Zirconia * Fibres * Fibre reinforcement * Laminates Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 3.411, year: 2016

Winding of fibre composites; Vikling af fiberkompositter

Energy Technology Data Exchange (ETDEWEB)

Lystrup, Aage

2006-01-01

Within the project 'Storage of hydrogen in advanced high pressure vessels' under the PSO-R AND D 2005 program one of the tasks is to describe the technology, which is used for manufacturing of fibre reinforced pressure vessels. Fibre reinforced pressure vessels for high pressures are manufactured by winding structural load bearing fibres around a mandrel or an internal liner. There are two different types of cylindrical pressure vessels: 1) Cylinders with thick metal liner, where only the cylindrical part is over wrapped with hoop windings, and 2) cylinders with a thin metal or polymer liner, where both the cylindrical part and the end domes are over wrapped with more layers with different fibre orientations (helical and hoop windings). This report describes the fundamental principles for filament winding of fibre reinforced polymer composites. After a short introduction to the advanced fibre composites, their properties and semi-raw materials used for fibre composites, the focus is on the process parameters, which have influence on the material quality of filament wound components. The report is both covering winding of fibre reinforced thermo-setting polymers as well as thermoplastic polymers, and there are references to vendors of filament winding machines, accessory equipment and computer software for design and manufacturing of filament wound components. (au)

[Chromatic study of all-ceramic crown--IPS Empress: difference of color by manufacturing technique and cements].

Science.gov (United States)

Hata, Utako; Sadamitsu, Kenichiro; Yamamura, Osamu; Kawauchi, Daisuke; Fujii, Teruhisa

2004-12-01

In recent years,aesthetic appearance and function are called for and all-ceramic crowns are spreading. By choosing an all-ceramic crown the problem of metal ceramics is avoided. There are difficulties of color tone reproducibility of cervical margin and darkness of gingival margin. We examined IPS Empress also in various all-ceramic crowns. IPS Empress has high permeability a ceramic ingot of various color tones and excellent color tone reproducibility of natural teeth. Generally a layering technique is used for an anterior tooth and the staining technique is used for a molar. However the details are unknown We examined how differences of manufacturing method and cement affect the color tone of all ceramics clinically. Two kinds of Empress crown were fabricated for a 27 year-old woman's upper left-side central incisors:the staining technique of IPS Empress and the layering technique of IPS Empress II. Various try-in pastes(transparent opaque white white and yellow) of VariolinkII of the IPS Empress System were used for cementing. Color was measured using a spectrophotometer CMS 35FS. The L*a*b* color system was used for showing a color. The right-side central incisors on the opposite side of the same name teeth were used for comparison. We analyzed the color difference (DeltaE* ab)with a natural tooth. Consequently when it had no cement of staining technique and was tranceparent small values were obtained. It is considered that the color tone can be adjusted by color cement. It is effective to use the staining technique for an anterior tooth crown depending on the case. The crown manufactured using the layering technique is not easily influenced by cement. The crown manufactured by the staining technique tends to be influenced by cement.

Micro-fibres containing composites prepared by EPD

Czech Academy of Sciences Publication Activity Database

Hadraba, Hynek; Chlup, Zdeněk; Drdlík, D.; Cihlář, J.

2015-01-01

Roč. 36, č. 2 (2015), s. 365-371 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068; GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : electrophoretic deposition * zirconia * fibres * fibre reinforcement * laminates Subject RIV: JH - Ceramics, Fire-Resistant Material s and Glass Impact factor: 2.933, year: 2015

Manufacturing of Superconductors

DEFF Research Database (Denmark)

Bech, Jakob Ilsted; Bay, Niels

Superconducting tapes based on the ceramic high temperature superconductor (HTS) is a new promising product for high current applications such as electro-magnets and current transmission cables. The tapes are made by the oxide powder in tube (OPIT) method implying drawing and rolling of silver...... tubes containing ceramic powder. The final product is a composite tape, where ceramic superconducting fibres are embedded in a silver matrix. The critical current density Je [kA/cm 2 ] is the primary quality parameter of the product. The quality of the superconducting tape depends very much...... in the individual fibres. · The stresses and strains in the deformation zone are analysed. It is concluded that more detailed mechanical tests and a more detailed constitutive plasticity model is desirable in order to improve the precision of the numerical modelling. New test equipment is designed implying the new...

A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing of Ceramic Composites. Part III; Additive Manufacturing and Characterization of Ceramic Composites

Science.gov (United States)

Halbig, Michael C.; Grady, Joseph E.; Singh, Mrityunjay; Ramsey, Jack; Patterson, Clark; Santelle, Tom

2015-01-01

This publication is the third part of a three part report of the project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing" funded by NASA Aeronautics Research Institute (NARI). The objective of this project was to conduct additive manufacturing to produce ceramic matrix composite materials and aircraft engine components by the binder jet process. Different SiC powders with median sizes ranging from 9.3 to 53.0 microns were investigated solely and in powder blends in order to maximize powder packing. Various infiltration approaches were investigated to include polycarbosilane (SMP-10), phenolic, and liquid silicon. Single infiltrations of SMP-10 and phenolic only slightly filled in the interior. When the SMP-10 was loaded with sub-micron sized SiC powders, the infiltrant gave a much better result of filling in the interior. Silicon carbide fibers were added to the powder bed to make ceramic matrix composite materials. Microscopy showed that the fibers were well distributed with no preferred orientation on the horizontal plane and fibers in the vertical plane were at angles as much as 45deg. Secondary infiltration steps were necessary to further densify the material. Two to three extra infiltration steps of SMP-10 increased the density by 0.20 to 0.55 g/cc. However, the highest densities achieved were 2.10 to 2.15 g/cc. Mechanical tests consisting of 4 point bend tests were conducted. Samples from the two CMC panels had higher strengths and strains to failure than the samples from the two nonfiber reinforced panels. The highest strengths were from Set N with 65 vol% fiber loading which had an average strength of 66 MPa. Analysis of the fracture surfaces did not reveal pullout of the reinforcing fibers. Blunt fiber failure suggested that there was not composite behavior. The binder jet additive manufacturing method was used to also demonstrate the fabrication of turbine engine vane components of two different designs and sizes. The

Metallic-fibre-reinforced ceramic-matrix composite

International Nuclear Information System (INIS)

Prevost, F.; Schnedecker, G.; Boncoeur, M.

1994-01-01

A refractory metal wire cloth is embedded in an oxide ceramic matrix, using a plasma spraying technology, in order to elaborate composite plates. When mechanically tested, the composite fails with a pseudo-ductile fracture mode whereas the ceramic alone is originally brittle. It exhibits a higher fracture strength, and remains in the form of a single piece even when straining is important. No further heat treatment is needed after the original processing to reach these characteristics. (authors). 2 figs., 2 refs

Industrial ceramics - Properties, forming and applications

International Nuclear Information System (INIS)

Fantozzi, Gilbert; Niepce, Jean-Claude; Bonnefont, Guillaume; Alary, J.A.; Allard, B.; Ayral, A.; Bassat, J.M.; Elissalde, C.; Maglione, M.; Beauvy, M.; Bertrand, G.; Bignon, A.; Billieres, D.; Blanc, J.J.; Blumenfeld, P.; Bonnet, J.P.; Bougoin, M.; Bourgeon, M.; Boussuge, M.; Thorel, A.; Bruzek, C.E.; Cambier, F.; Carrerot, H.; Casabonne, J.M.; Chaix, J.M.; Chevalier, J.; Chopinet, M.H.; Couque, H.; Courtois, C.; Leriche, A.; Dhaler, D.; Denape, J.; Euzen, P.; Ganne, J.P.; Gauffinet, S.; Girard, A.; Gonon, M.; Guizard, C.; Hampshire, S.; Joulin, J.P.; Julbe, A.; Ferrato, M.; Fontaine, M.L.; Lebourgeois, R.; Lopez, J.; Maquet, M.; Marinel, S.; Marrony, M.; Martin, J.F.; Mougin, J.; Pailler, R.; Pate, M.; Petitpas, E.; Pijolat, C.; Pires-Franco, P.; Poirier, C.; Poirier, J.; Pourcel, F.; Potier, A.; Tulliani, J.M.; Viricelle, J.P.; Beauger, A.

2013-01-01

After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy

Fibre-concrete container

International Nuclear Information System (INIS)

2000-01-01

In this leaflet the fibre-concrete container for radioactive wastes is described. The fibre container is made of fibre-concrete that contains cement, aggregate, sand, filter, flame-silica, super-plastificator, water and scattered metal fibres. The fibre-concrete container has a dice shape with outer dimension 1.7 x 1.7 x 1.7 m. It is mounted of a container body, a container cover and two caps. Total weight of container is 4,240 kg, maximum weight of loaded container do not must exceed 15,000 kg. The physical and mechanical properties of the fibre-concrete container are described in detail. The fibre-concrete container manufactured for storing of low and intermediate radioactive wastes. A fibre-concrete container utilization to store of radioactive wastes solves these problems: increase of stability of stored packages of radioactive waste; watertightness within 300 years at least; static stability of bearing space; better utilization of bearing spaces; insulation of radioactive waste in a case of seismic and geological event; increase of fire resistance; and transport of radioactive waste

Cavitation instabilities between fibres in a metal matrix composite

DEFF Research Database (Denmark)

Tvergaard, Viggo

2016-01-01

induced by bonding to the ceramics that only show elastic deformation. In an MMC the stress state in the metal matrix is highly non-uniform, varying between regions where shear stresses are dominant and regions where hydrostatic tension is strong. An Al–SiC whisker composite with a periodic pattern......Short fibre reinforced metal matrix composites (MMC) are studied here to investigate the possibility that a cavitation instability can develop in the metal matrix. The high stress levels needed for a cavitation instability may occur in metal–ceramic systems due to the constraint on plastic flow...... of transversely staggered fibres is here modelled by using an axisymmetric cell model analysis. First the critical stress level is determined for a cavitation instability in an infinite solid made of the Al matrix material. By studying composites with different distributions and aspect ratios of the fibres...

Characterization of ceramics used in mass ceramic industry Goianinha/RN

International Nuclear Information System (INIS)

Sales Junior, J.C.C.; Nascimento, R.M. do; Andrade, J.C.S.; Saldanha, K.M.; Dutra, R.P.S.

2011-01-01

The preparation of the the ceramic mass is one of the most important steps in the manufacture of ceramic products, since the characteristics of the raw materials used, and the proportions that they are added, directly influence the final properties of ceramic products and the operational conditions of processing. The objective of this paper is to present the results of the characterization of a ceramic mass used in the manufacture of sealing blocks by a red ceramic industry of the city of Goianinha / RN. We analyzed the chemical and mineralogical composition; thermogravimetric and differential thermal analysis; granulometric analysis; evaluation of plasticity; and determining the technological properties of specimens used in test firing at 700, 900 and 1100 ° C. The results show that the ceramic body studied has characteristics that allow use in the manufacture of sealing blocks when burned at a temperature of 900 ° C. (author)

Bioresorbable screws reinforced with phosphate glass fibre: manufacturing and mechanical property characterisation.

Science.gov (United States)

Felfel, R M; Ahmed, I; Parsons, A J; Rudd, C D

2013-01-01

Use of bioresorbable screws could eliminate disadvantages associated with metals such as removal operations, corrosion, MRI interference and stress shielding. Mechanical properties of bioresorbable polymers alone are insufficient for load bearing applications application as screws. Thus, reinforcement is necessary to try and match or surpass the mechanical properties of cortical bone. Phosphate based glass fibres were used to reinforce polylactic acid (PLA) in order to produce unidirectionally aligned (UD) and unidirectionally plus randomly distributed (UD/RM) composite screws (P40 UD and P40 UD/RM). The maximum flexural and push-out properties for the composite screws (P40 UD and P40 UD/RM) increased by almost 100% in comparison with the PLA screws. While the pull-out strength and stiffness of the headless composite screws were ∼80% (strength) and ∼130% (stiffness) higher than for PLA, those with heads exhibited properties lower than those for PLA alone as a result of failure at the heads. An increase in the maximum shear load and stiffness for the composite screws (∼30% and ∼40%) in comparison to the PLA screws was also seen. Maximum torque for the PLA screws was ∼1000 mN m, while that for the composite screws were slightly lower. The SEM micrographs for P40 UD and P40 UD/RM screws revealed small gaps around the fibres, which were suggested to be due to buckling of the UD fibres during the manufacturing process. Copyright © 2012 Elsevier Ltd. All rights reserved.

Environmental and economic aspects of using marble fine waste in the manufacture of facing ceramic materials

Directory of Open Access Journals (Sweden)

Zemlyanushnov Dmitriy Yur'evich

2014-09-01

Full Text Available This work considers economic expediency of using marble fine waste in facing ceramic materials manufacture by three-dimensional coloring method. Adding marble fine waste to the charge mixture reduces the production cost of the final product. This waste has a positive impact on the intensification of drying clay rocks and raw as a whole, which increases production efficiency. Using marble fine waste as a coloring admixture makes it possible to manufacture more environmentally friendly construction material with the use of wastes of hazard class 3 instead of class 4. At the same time, disposal areas and environmental load in the territories of mining and marble processing reduce significantly. Replacing ferrous pigments with manganese oxide for marble fine waste reduces the cost of the final product and the manufacture of facing ceramic brick of a wide range of colors - from dark brown to yellow.

A model to enable indirect manufacturing options transactions between organisations: An application to the ceramic industry

International Nuclear Information System (INIS)

Rodriguez-Rodriguez, R.; Gomez-Gasquet, P.; Oltra-Badenes, R. F.

2014-01-01

In the current competitive contexts, it is widely accepted and proved that inter-enterprise collaboration lead in many occasions to better results. The Spanish ceramic industry must improve, dropping its manufacturing costs in order to be able to compete with low cost products coming from Asia. In this sense, this work presents the main results obtained from applying an innovative model, which facilitates the transfer of manufacturing options between two ceramic enterprises that share a common supplier in the scenario where one of them needs more manufacturing capacity than the one booked according to its demand forecast and the another need less. Then, some decisional mechanisms are applied, which output the values for certain parameters in order to augment the benefit of all the three participants. With the application of this model better organisational results both economic and of service level are achieved. (Author)

Effect of layered manufacturing techniques, alloy powders, and layer thickness on metal-ceramic bond strength.

Science.gov (United States)

Ekren, Orhun; Ozkomur, Ahmet; Ucar, Yurdanur

2018-03-01

Direct metal laser sintering (DMLS) and direct metal laser melting (DMLM) have become popular for fabricating the metal frameworks of metal-ceramic restorations. How the type of layered manufacturing device, layer thickness, and alloy powder may affect the bond strength of ceramic to metal substructure is unclear. The purpose of this in vitro study was to evaluate the bond strength of dental porcelain to metal frameworks fabricated using different layered manufacturing techniques (DMLS and DMLM), Co-Cr alloy powders, and layer thicknesses and to evaluate whether a correlation exists between the bond strength and the number of ceramic remnants on the metal surface. A total of 75 bar-shaped metal specimens (n=15) were fabricated using either DMLS or DMLM. The powder alloys used were Keramit NP-S and EOS-Cobalt-Chrome SP-2 with layer thicknesses of 20 μm and 30 μm. After ceramic application, the metal-ceramic bond strength was evaluated with a 3-point-bend test. Three-way ANOVA followed by the Tukey honest significance difference test were used for statistical analysis (α=.05). De-bonding surface microstructure was observed with scanning electron microscopy. Energy dispersive spectroscopy analysis was conducted to evaluate the correlation between ceramic remnants on the metal surface and bond strength values. The mean bond strength value of DMLS was significantly higher than that of DMLM. While no statistically significant difference was found between layer thicknesses, alloy powders closely affected bond strength. Statistical comparisons revealed that the highest bond strength could be achieved with DMLS-Cobalt-Chrome SP2-20μm, and the lowest bond strength was observed in DMLS-Keramit NP-S-20μm (P≤.05). No correlation was found between porcelain remnants on the metal surface and bond strength values. The layered manufacturing device and the alloy powders evaluated in the current study closely affected the bond strength of dental porcelain to a metal framework

Microwave processing of a dental ceramic used in computer-aided design/computer-aided manufacturing.

Science.gov (United States)

Pendola, Martin; Saha, Subrata

2015-01-01

Because of their favorable mechanical properties and natural esthetics, ceramics are widely used in restorative dentistry. The conventional ceramic sintering process required for their use is usually slow, however, and the equipment has an elevated energy consumption. Sintering processes that use microwaves have several advantages compared to regular sintering: shorter processing times, lower energy consumption, and the capacity for volumetric heating. The objective of this study was to test the mechanical properties of a dental ceramic used in computer-aided design/computer-aided manufacturing (CAD/CAM) after the specimens were processed with microwave hybrid sintering. Density, hardness, and bending strength were measured. When ceramic specimens were sintered with microwaves, the processing times were reduced and protocols were simplified. Hardness was improved almost 20% compared to regular sintering, and flexural strength measurements suggested that specimens were approximately 50% stronger than specimens sintered in a conventional system. Microwave hybrid sintering may preserve or improve the mechanical properties of dental ceramics designed for CAD/CAM processing systems, reducing processing and waiting times.

Simulation based optimization on automated fibre placement process

Science.gov (United States)

Lei, Shi

2018-02-01

In this paper, a software simulation (Autodesk TruPlan & TruFiber) based method is proposed to optimize the automate fibre placement (AFP) process. Different types of manufacturability analysis are introduced to predict potential defects. Advanced fibre path generation algorithms are compared with respect to geometrically different parts. Major manufacturing data have been taken into consideration prior to the tool paths generation to achieve high success rate of manufacturing.

Improvement of microstructure and mechanical properties of high dense SiC ceramics manufactured by high-speed hot pressing

International Nuclear Information System (INIS)

Voyevodin, V.; Sayenko, S.; Lobach, K.; Tarasov, R.; Zykova, A.; Svitlychnyi, Ye.; Surkov, A.; Abelentsev, V.; Ghaemi, H.; Szkodo, M.; Gajowiec, G.; Kmiec, M.; Antoszkiewicz, M.

2017-01-01

Non-oxide ceramics possess high physical-mechanical properties, corrosion and radiation resistance, which can be used as a protective materials for radioactive wastes disposal. The aim of the present study was the manufacturing of high density SiC ceramics with advanced physical and mechanical parameters. The high performance on the properties of produced ceramics was determined by the dense and monolithic structure. The densified silicon carbide samples possessed good mechanical strength, with a high Vickers micro hardness up to 28.5 GPa.

Using mathematical modelling of the changes in the characteristics of the bodies during SHS-process for porous ceramic filters manufacture

Directory of Open Access Journals (Sweden)

Юлія Славоміровна Повстяна

2016-11-01

Full Text Available Porous ceramic materials possess great lifetime, high mechanical strength, are resistant to household effects and easy to use. The binder volume fraction and normalized pressure as a function of the temperature in the SHS process in the ceramic body have been studied in this work. Basing on theoretical calculations the temperature range of the binder burnout has been determined. The theoretical results can be used to predict and obtain porous ceramic filters with predetermined characteristics. The theoretical calculations were used in the manufacture of experimental samples of porous ceramic bodies obtained on the basis of 18H2N4MA steel scale and the saponite. Pressing in a hydraulic press was used to manufacture ceramic pieces. Unilateral press mould made of stainless steel was used to form the samples. Pressing was carried out in the pressure range of 10-25 MPa. The resulting pieces were formed in cylinders of 30mm in diameter and 40 mm height. Sintering of the samples was conducted in the modernized reactor for the SHS process. Mathematical justification of SHS process made it possible to avoid the formation of cracks in the ceramic bodies and crumble areas

Biological durability and oxidative potential of man-made vitreous fibres as compared to crocidolite asbestos fibres

Energy Technology Data Exchange (ETDEWEB)

Hippeli, S.; Dornisch, K.; Elstner, E.F. [Lehrstuhl fuer Phytopathologie, Technische Univ. Muenchen-Weihenstephan, Freising-Weihenstephan (Germany); Wiethege, T.; Mueller, K.M. [Berufsgenossenschaftliche Kliniken Bergmannsheil, Universitaetsklinik, Inst. fuer Pathologie, Bochum (Germany); Gillissen, A. [Medizinische Universitaetsklinik und Poliklinik II, Kardiologie, Pneumologie, Bonn (Germany)

2001-08-01

In this study we investigated relationships between redox properties and biodurability of crocidolite asbestos fibres and three different man-made vitreous fibres (MMVF): traditional stone wool fibres (MMVF 21), glass fibres (MMVF 11) and refractory ceramic fibres (RCF). Each fibre type was incubated up to 22 weeks in four different incubation media: gamble solution (GS) pH 5.0 and pH 7.4, representing blood plasma without proteins, and surfactant-like solution (SLS) pH 5.0 and pH 7.4. During incubation time aliquots of incubation mixtures were removed and analysed in a biochemical model reaction, mimicking activated phagocytes. In addition, changes of fibre morphology and chemical composition were examined using SEM- and EDX-technology. In the presence of crocidolite asbestos fibres and MMVF 21 the formation of OH-radicals according to the Haber-Weiss sequence could be demonstrated, whereas MMVF 11 and RCF showed no reactivity. Crocidolite asbestos fibres exhibited a significant higher activity compared with the stone wool fibres at the onset of incubation. The oxidative capacities of these fibre types were shown to depend on both specific surface area and iron content. The oxidative potentials of crocidolite asbestos fibres as well as MMVF 21 were not constant during incubation over several weeks in each incubation medium. The reactivities showed sinoidal curves including reactivities much higher than those at the onset of incubation time. These irregular changes of oxidative capacity may be explained by changes of the redox state of fibre surface-complexed iron. Furthermore our results showed clear differences between incubation of fibres in GS and SLS, respectively, indicating that phospholipids play an important part in fibre dissolution behaviour and oxidative reactivity. (orig.)

Analysis of glass fibre sizing

DEFF Research Database (Denmark)

Petersen, Helga Nørgaard; Kusano, Yukihiro; Brøndsted, Povl

2014-01-01

Glass fibre reinforced polymer composites are widely used for industrial and engineering applications which include construction, aerospace, automotive and wind energy industry. During the manufacturing glass fibres, they are surface-treated with an aqueous solution. This process and the treated...... surfaces are called sizing. The sizing influences the properties of the interface between fibres and a matrix, and subsequently affects mechanical properties of composites. In this work the sizing of commercially available glass fibres was analysed so as to study the composition and chemical structures....... Soxhlet extraction was used to extract components of the sizing from the glass fibres. The glass fibres, their extracts and coated glass plates were analysed by Thermo-Gravimetric Analysis combined with a mass spectrometer (TGA-MS), and Attenuated Total Reflectance Fourier Transform Infrared (ATR...

Ceramic-Based 4D Components: Additive Manufacturing (AM) of Ceramic-Based Functionally Graded Materials (FGM) by Thermoplastic 3D Printing (T3DP).

Science.gov (United States)

Scheithauer, Uwe; Weingarten, Steven; Johne, Robert; Schwarzer, Eric; Abel, Johannes; Richter, Hans-Jürgen; Moritz, Tassilo; Michaelis, Alexander

2017-11-28

In our study, we investigated the additive manufacturing (AM) of ceramic-based functionally graded materials (FGM) by the direct AM technology thermoplastic 3D printing (T3DP). Zirconia components with varying microstructures were additively manufactured by using thermoplastic suspensions with different contents of pore-forming agents (PFA), which were co-sintered defect-free. Different materials were investigated concerning their suitability as PFA for the T3DP process. Diverse zirconia-based suspensions were prepared and used for the AM of single- and multi-material test components. All of the samples were sintered defect-free, and in the end, we could realize a brick wall-like component consisting of dense (<1% porosity) and porous (approx. 5% porosity) zirconia areas to combine different properties in one component. T3DP opens the door to the AM of further ceramic-based 4D components, such as multi-color, multi-material, or especially, multi-functional components.

Plasma treatment of carbon fibres and glass-fibre-reinforced polyesters at atmospheric pressure for adhesion improvement

DEFF Research Database (Denmark)

Kusano, Yukihiro; Løgstrup Andersen, Tom; Toftegaard, Helmuth Langmaack

2014-01-01

Atmospheric pressure plasma treatment is useful for adhesion improvement, because cleaning, roughening and addition of polar functional groups can be expected at the surfaces. Its possible applications in the wind energy industry include plasma treatment of fibres and fibre-reinforced polymer...... composites before assembling them to build wind turbine blades. In the present work, unsized carbon fibres are continuously treated using a dielectric barrier discharge plasma in helium at atmospheric pressure, and carbon fibre reinforced epoxy composite plates are manufactured for the mechanical test....... The plasma treatment improved fracture toughness, indicating that adhesion between the fibres and the epoxy was enhanced by the treatment. In addition, glass-fibre-reinforced polyester plates are treated using a gliding arc and an ultrasound enhanced dielectric barrier discharge, improving the wettability...

Fracture Resistance Evaluation of Fibre Reinforced Brittle Matrix Composites

Czech Academy of Sciences Publication Activity Database

Dlouhý, Ivo; Chlup, Zdeněk

2005-01-01

Roč. 290, - (2005), s. 167-174 ISSN 1013-9826. [Fractography of Advanced Ceramic s /2./. Stará Lesná, 03.10.2004-06.10.2004] R&D Projects: GA AV ČR(CZ) IAA2041003; GA ČR(CZ) GA101/02/0683 Keywords : fibre-reinforced ceramic s * glass matrix composites * chevron notch Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.224, year: 2005

Characterisation of Flax Fibres and Flax Fibre Composites. Being cellulose based sources of materials

DEFF Research Database (Denmark)

Aslan, Mustafa

-melting temperature polyethylene terephthalate (LPET) filaments were aligned in assemblies of different fibre weight fractions in the range 0.24 to 0.83 to manufacture unidirectional composites using two different consolidation pressures of 1.67 and 4.10 MPa. The maximum attainable fibre volume fraction is found...... to be 47% for the low pressure composites, whereas it is found to be 60% for the high pressure composites. The stiffness of the flax fibre/LPET composites is measured to be in the range 16 to 33 GPa depending on the volumetric composition of the composites. The high pressure composites are found to have...... a similar microstructure at low fibre weight fractions. However, when the fibre content is increased, a difference in porosity content can be observed from the composite cross sections. The nominal tensile strength of the unidirectional flax fibre/LPET composites is measured in the range 180 to 340 MPa...

Ply tensile properties of banana stem and banana bunch fibres

African Journals Online (AJOL)

2012-03-01

Mar 1, 2012 ... BANANA BUNCH FIBRES REINFORCED NATURAL RUBBER. COMPOSITE ... National Institute for Interdisciplinary Science and Technology, (NIIST) CSIR Trivandrum, India. ..... Handbook of Ceramics and Composites,. Vol.

Fibre Laser Cutting and Chemical Etching of AZ31 for Manufacturing Biodegradable Stents

Directory of Open Access Journals (Sweden)

Ali Gökhan Demir

2013-01-01

Full Text Available The use of magnesium-alloy stents shows promise as a less intrusive solution for the treatment of cardiovascular pathologies as a result of the high biocompatibility of the material and its intrinsic dissolution in body fluids. However, in addition to requiring innovative solutions in material choice and design, these stents also require a greater understanding of the manufacturing process to achieve the desired quality with improved productivity. The present study demonstrates the manufacturing steps for the realisation of biodegradable stents in AZ31 magnesium alloy. These steps include laser microcutting with a Q-switched fibre laser for the generation of the stent mesh and subsequent chemical etching for the cleaning of kerf and surface finish. Specifically, for the laser microcutting step, inert and reactive gas cutting conditions were compared. The effect of chemical etching on the reduction in material thickness, as well as on spatter removal, was also evaluated. Prototype stents were produced, and the material composition and surface quality were characterised. The potentialities of combining nanosecond laser microcutting and chemical etching are shown and discussed.

Manufacturing aspheric mirrors made of zero thermal expansion cordierite ceramics using Magnetorheological Finishing (MRF)

Science.gov (United States)

Sugawara, Jun; Maloney, Chris

2016-07-01

NEXCERATM cordierite ceramics, which have ultra-low thermal expansion properties, are perfect candidate materials to be used for light-weight satellite mirrors that are used for geostationary earth observation and for mirrors used in ground-based astronomical metrology. To manufacture the high precision aspheric shapes required, the deterministic aspherization and figure correction capabilities of Magnetorheological Finishing (MRF) are tested. First, a material compatibility test is performed to determine the best method for achieving the lowest surface roughness of RMS 0.8nm on plano surfaces made of NEXCERATM ceramics. Secondly, we will use MRF to perform high precision figure correction and to induce a hyperbolic shape into a conventionally polished 100mm diameter sphere.

Synthesis of carbon fibre-reinforced, silicon carbide composites by ...

Indian Academy of Sciences (India)

carbon fibre (Cf) reinforced, silicon carbide matrix composites which are ... eral applications, such as automotive brakes, high-efficiency engine systems, ... The PIP method is based on the use of organo metallic pre-ceramic precursors.

Behaviour of E-glass fibre reinforced vinylester resin composites ...

Indian Academy of Sciences (India)

Unknown

Central Glass and Ceramic Research Institute, Kolkata 700 032, India. Abstract. ... Impact fatigue; static fatigue; residual stress; E-glass fibre; vinylester resin. 1. ... The present work ..... American Society for Testing and Materials) 497 p. 311.

Fibre-reinforced ceramics for vehicle brakes; Faserverstaerkte Keramiken fuer Bremsenanwendungen

Energy Technology Data Exchange (ETDEWEB)

Krenkel, W. [DLR Deutsches Zentrum fuer Luft- und Raumfahrt e.V., Stuttgart (Germany). Inst. fuer Bauweisen- und Konstruktionsforschung

2000-08-01

Fibre-reinforced ceramics are extremely light, with a high fracture toughness, and have a high potential for applications in motor brakes. It is envisaged that they will last through the whole vehicle life. They can be used in passenger cars, industrial vehicles, high-speed trains, aircraft and in safety brakes in machines, plants and haulage systems. [German] Im Rahmen der Raumfahrt-Forschung wurde vom Deutschen Zentrum fuer Luft- und Raumfahrt (DLR) das Fluessigsilicier-Verfahren zur Herstellung von keramischen Verbundwerkstoffen entwickelt. Diese extrem leichten und bruchzaehen Faserkeramiken haben sich unter den besonderen Bedingungen des Weltraums beispielsweise fuer Hitzeschutzstrukturen von Raumfahrzeugen hervorragend bewaehrt. Darueber hinaus zeigten Untersuchungen ein hohes Anwendungspotenzial fuer neue Bremsen mit deutlich verbesserten Reibungs- und Verschleisseigenschaften. Weiterentwicklungen des keramischen Gefueges fuehrten zu innovativen Leichtbau- bzw. Hochleistungs-Bremsen auf der Basis dieser harten und hitzebestaendigen Verbundwerkstoffe. Bereits mit serienmaessigen Bremsbelaegen wurden die heute geltenden Verschleiss- und Reibwertanforderungen teilweise weit uebertroffen. Die Leistungsfaehigkeit heutiger Bremssysteme kann damit deutlich gesteigert und die ungefederte Masse des Fahrwerks drastisch reduziert werden. Mit der zielgerichteten Anpassung geeigneter Belaege auf die neuen Keramik-Bremsscheiben scheint erstmals ein Einsatz von Lebensdauerbremsen moeglich zu sein, deren geringe Verschleissraten einen Austausch der Bremsscheiben waehrend der Betriebszeit eines Fahrzeugs ueberfluessig machen. Neben der Verwendung dieser innovativen Leichtbaubremsen im PKW-Bereich wird zukuenftig deren Einsatz auch fuer Gefahrguttransporter, Hochgeschwindigkeitszuege, Flugzeuge und fuer Sicherheitsbremsen im Maschinen- und Anlagenbau sowie in der Foerdertechnik erwartet. (orig.)

Manufacture of a ceramic paper for art applications

Science.gov (United States)

Dölle, K.; Honig, A.; Piatkowski, J.; Kuempel, C.

2018-01-01

Ceramic paper products are mostly used as high temperature ceramic insulation products. They offer an effective solution for most demanding heat management and insulation applications. The objective for this research project was to create a ceramic paper like product that combines the advantages of paper fibers, ceramic filler, and a clay product into one product, which can be produced on a continuous base with a paper machine. The produced ceramic paper product had a ceramic filler level between 59.68% and 78.8% with a basis weight between 322.9 g/m² and 693.7 g/m², and a final moisture content of 58.6% to 44.7% respectively. The wooden fiber served as a support medium for the ceramic filler material during production on the paper machine and during the conversion process into art pieces. During firing in a kiln, the fiber material combusted and the ceramic filler material mixture acts as common pottery clay, holding the desired shape of the art pieces produced.

Comparison of resin cement adhesion to Y-TZP ceramic following manufacturers' instructions of the cements only

NARCIS (Netherlands)

Ozcan, Mutlu; Kerkdijk, Sandra; Valandro, Luiz Felipe

The objectives of this study were (1) to evaluate the bond strength of four resin materials with various chemical compositions following the manufacturers' instructions only and (2) to test their durability in dry and thermal aged conditions when they were bonded to zirconia ceramic. Four types of

Rapid prototyping of a complex model for the manufacture of plaster molds for slip casting ceramic

Directory of Open Access Journals (Sweden)

D. P. C. Velazco

2014-12-01

Full Text Available Computer assisted designing (CAD is well known for several decades and employed for ceramic manufacturing almost since the beginning, but usually employed in the first part of the projectual ideation processes, neither in the prototyping nor in the manufacturing stages. The rapid prototyping machines, also known as 3D printers, have the capacity to produce in a few hours real pieces using plastic materials of high resistance, with great precision and similarity with respect to the original, based on unprecedented digital models produced by means of modeling with specific design software or from the digitalization of existing parts using the so-called 3D scanners. The main objective of the work is to develop the methodology used in the entire process of building a part in ceramics from the interrelationship between traditional techniques and new technologies for the manufacture of prototypes. And to take advantage of the benefits that allow us this new reproduction technology. The experience was based on the generation of a complex piece, in digital format, which served as the model. A regular 15 cm icosahedron presented features complex enough not to advise the production of the model by means of the traditional techniques of ceramics (manual or mechanical. From this digital model, a plaster mold was made in the traditional way in order to slip cast clay based slurries, freely dried in air and fired and glazed in the traditional way. This experience has shown the working hypothesis and opens up the possibility of new lines of work to academic and technological levels that will be explored in the near future. This technology provides a wide range of options to address the formal aspect of a part to be performed for the field of design, architecture, industrial design, the traditional pottery, ceramic art, etc., which allow you to amplify the formal possibilities, save time and therefore costs when drafting the necessary and appropriate matrixes

Process monitoring of fibre reinforced composites using optical fibre sensors

Energy Technology Data Exchange (ETDEWEB)

Fernando, G.F.; Degamber, B.

2006-04-15

The deployment of optical fibre based sensor systems for process monitoring of advanced fibre reinforced organic matrix composites is reviewed. The focus is on thermosetting resins and the various optical and spectroscopy-based techniques that can be used to monitor the processing of these materials. Following brief consideration of the manufacturing methods commonly used in the production of thermoset based composites, a discussion is presented on sensor systems that can be used to facilitate real-time chemical process monitoring. Although the focus is on thermosets, the techniques described can be adapted for chemical monitoring of organic species in general. (author)

AFFORDABLE MULTI-LAYER CERAMIC (MLC) MANUFACTURING FOR POWER SYSTEMS (AMPS)

Energy Technology Data Exchange (ETDEWEB)

E.A. Barringer, Ph.D.

2002-11-27

McDermott Technology, Inc. (MTI) is attempting to develop high-performance, cost-competitive solid oxide fuel cell (SOFC) power systems. Recognizing the challenges and limitations facing the development of SOFC stacks comprised of electrode-supported cells and metallic interconnects, McDermott Technology, Inc. (MTI) has chosen to pursue an alternate path to commercialization. MTI is developing a multi-layer, co-fired, planar SOFC stack that will provide superior performance and reliability at reduced costs relative to competing designs. The MTI approach combines state-of-the-art SOFC materials with the manufacturing technology and infrastructure established for multi-layer ceramic (MLC) packages for the microelectronics industry. The rationale for using MLC packaging technology is that high quality, low-cost manufacturing has been demonstrated at high volumes. With the proper selection of SOFC materials, implementation of MLC fabrication methods offers unique designs for stacks (cells and interconnects) that are not possible through traditional fabrication methods. The MTI approach eliminates use of metal interconnects and ceramic-metal seals, which are primary sources of stack performance degradation. Co-fired cells are less susceptible to thermal cycling stresses by using material compositions that have closely matched coefficients of thermal expansion between the cell and the interconnect. The development of this SOFC stack technology was initiated in October 1999 under the DOE cosponsored program entitled ''Affordable Multi-layer Ceramic Manufacturing for Power Systems (AMPS)''. The AMPS Program was conducted as a two-phase program: Phase I--Feasibility Assessment (10/99--9/00); and Phase II--Process Development for Co-fired Stacks (10/00-3/02). This report provides a summary of the results from Phase I and a more detailed review of the results for Phase II. Phase I demonstrated the feasibility for fabricating multi-layer, co-fired cells and

Advanced ceramic matrix composite materials for current and future propulsion technology applications

Science.gov (United States)

Schmidt, S.; Beyer, S.; Knabe, H.; Immich, H.; Meistring, R.; Gessler, A.

2004-08-01

Current rocket engines, due to their method of construction, the materials used and the extreme loads to which they are subjected, feature a limited number of load cycles. Various technology programmes in Europe are concerned, besides developing reliable and rugged, low cost, throwaway equipment, with preparing for future reusable propulsion technologies. One of the key roles for realizing reusable engine components is the use of modern and innovative materials. One of the key technologies which concern various engine manufacturers worldwide is the development of fibre-reinforced ceramics—ceramic matrix composites. The advantages for the developers are obvious—the low specific weight, the high specific strength over a large temperature range, and their great damage tolerance compared to monolithic ceramics make this material class extremely interesting as a construction material. Over the past years, the Astrium company (formerly DASA) has, together with various partners, worked intensively on developing components for hypersonic engines and liquid rocket propulsion systems. In the year 2000, various hot-firing tests with subscale (scale 1:5) and full-scale nozzle extensions were conducted. In this year, a further decisive milestone was achieved in the sector of small thrusters, and long-term tests served to demonstrate the extraordinary stability of the C/SiC material. Besides developing and testing radiation-cooled nozzle components and small-thruster combustion chambers, Astrium worked on the preliminary development of actively cooled structures for future reusable propulsion systems. In order to get one step nearer to this objective, the development of a new fibre composite was commenced within the framework of a regionally sponsored programme. The objective here is to create multidirectional (3D) textile structures combined with a cost-effective infiltration process. Besides material and process development, the project also encompasses the development of

Investigation on the effect of sintering temperature on kaolin hollow fibre membrane for dye filtration.

Science.gov (United States)

Mohtor, Nur Hamizah; Othman, Mohd Hafiz Dzarfan; Ismail, Ahmad Fauzi; Rahman, Mukhlis A; Jaafar, Juhana; Hashim, Nur Awanis

2017-07-01

Despite its extraordinary price, ceramic membrane can still be able to surpass polymeric membrane in the applications that require high temperature and pressure conditions, as well as harsh chemical environment. In order to alleviate the high cost of ceramic material that still becomes one of the major factors that contributes to the high production cost of ceramic membrane, various attempts have been made to use low cost ceramic materials as alternatives to well-known expensive ceramic materials such as alumina, silica, and zirconia in the fabrication of ceramic membrane. Thus, local Malaysian kaolin has been chosen as the ceramic material in this study for the preparation of kaolin hollow fibre membrane since it is inexpensive and naturally abundant in Malaysia. Due to the fact that the sintering process plays a prominent role in obtaining the desired morphology, properties, and performances of prepared ceramic membrane, the aim of this work was to study the effect of different sintering temperatures applied (ranging from 1200 to 1500 °C) in the preparation of kaolin hollow fibre membrane via dry/wet phase inversion-based spinning technique and sintering process. The morphology and properties of membrane were then characterised by SEM, AFM, FTIR, XRD, and three-point bending test, while the performances of membrane were investigated by conducting water permeation and Reactive Black 5 (RB5) dye rejection tests. From the experimental results obtained, the sintering temperature of 1400 °C could be selected as the optimum sintering temperature in preparing the kaolin hollow fibre membrane with the dense sponge-like structure of separation layer that resulted in the good mechanical strength of 70 MPa with the appreciable water permeation of 75 L/h m 2  bar and RB5 rejection of 68%.

Characterization and evaluation of ceramic properties of clay used in structural ceramics

International Nuclear Information System (INIS)

Reis, A.S.; Oliveira, J.N.; Della-Sagrillo, V.P.; Valenzuela-Diaz, F.R.

2014-01-01

The clay used in the manufacture of structural ceramic products must meet quality requirements that are influenced by their chemical, physical, mineralogical and microstructural characteristics, which control the ceramic properties of the final products. This paper aims to characterize the clay used in the manufacture of ceramic roof tiles and bricks. The clay was characterized through XRF, XRD, thermogravimetry and differential thermal analysis, Atterberg limits and particle size distribution. Specimens were shaped, dried at 110°C, and burned at 900 deg C in an industrial kiln. After that, they were submitted to tests of water absorption, apparent porosity, bulk density and flexural strength. The results show that the chemical composition of clay has significant amount of silica and alumina and adequate levels of kaolinite for use in structural ceramic. The ceramic properties evaluated in the specimens partially meet the requirements of the Brazilian standard-clays for structural ceramics. (author)

HOLLOW FIBRE MEMBRANE

NARCIS (Netherlands)

Wessling, Matthias; Stamatialis, Dimitrios; Kopec, K.K.; Dutczak, S.M.

2011-01-01

The present invention relates to a process for manufacturing a hollow fibre membrane having a supporting layer and a separating layer, said process comprising: (a)extruding a spinning composition comprising a first polymer and a solvent for the first polymer through an inner annular orifice of a

HOLLOW FIBRE MEMBRANE

NARCIS (Netherlands)

Wessling, Matthias; Stamatialis, Dimitrios; Kopec, K.K.; Dutczak, S.M.

2013-01-01

The present invention relates to a process for manufacturing a hollow fibre membrane having a supporting layer and a separating layer, said process comprising: (a) extruding a spinning composition comprising a first polymer and a solvent for the first polymer through an inner annular orifice of a

Life cycle strain monitoring in glass fibre reinforced polymer laminates using embedded fibre Bragg grating sensors from manufacturing to failure

DEFF Research Database (Denmark)

Nielsen, Michael Wenani; Schmidt, Jacob Wittrup; Høgh, Jacob Herold

2013-01-01

A holistic approach to strain monitoring in fibre-reinforced polymer composites is presented using embedded fibre Bragg grating sensors. Internal strains are monitored in unidirectional E-glass/epoxy laminate beams during vacuum infusion, curing, post-curing and subsequent loading in flexure until...... of the different cure temperatures and tool/part interfaces used. Substantial internal process-induced strains develop in the transverse fibre direction, which should be taken into consideration when designing fibre-reinforced polymer laminates. Flexure tests indicate no significant difference in the mechanical...

Deutsche Keramische Gesellschaft e.V. Annual meeting 1991

International Nuclear Information System (INIS)

1991-01-01

The abstracts of 20 papers cover the following subject areas: Microfracture mechanisms in Al 2 O 3 ceramics; modelling and measurement of the thermal shock behaviour of ceramics; fibre-reinforced carbon; preparation of super-conducting fibres consisting of Bi-Sr-Ca-Cu-oxide prepared by the glass-ceramics manufacturing route; high-temperature failure of vitrous bonded Al 2 O 3 ; creep behaviour of whisker-reinforced oxide ceramics; platelet-reinforced mullite ceramics; effect of age-hardening on the mechanical behaviour and the microstructure of Y-doped Si 3 N 4 ; methods of fatigue life prediction for ceramic materials. (MM) [de

Panel Board From Coconut Fibre And Pet Bottle

Science.gov (United States)

Ngadiman, Norhayati; Kaamin, Masiri; Abd. Kadir, Aslila; Sahat, Suhaila; Zaini, Aziza; Raihana Nor Zentan, Siti; Ain Ahmad, Nur; Amran, Wan Haizatul Aisyhah Wan

2018-03-01

The rate of global deforestation and its impact on the environment has led particle board manufacture to search for alternative feedstock, especially in countries where wood is less available compared to other cellulosic natural product. Based on the properties of coconut fibre and PET bottle, these two materials can be recycle as raw material for manufacture of panel board. As for this study, the coconut fibre were used as the filler and PET bottle as outer lining of the panel board. Two types of coconut fibre were used which are grinding and un-grinding coconut fibre. At first, the coconut fibre are undergoes softening, grinding, drying and sieving process, while PET bottle was cleaning, shredding, sieving before compacted using hydraulic hot press machine. There are four types of testing that been carried out which are swelling, water absorption, Modulus of Elasticity (MOE) and Modulus of Rupture (MOR). The result show the conventional board has the highest value for MOE test, so it's indicate that the conventional board is less strength from the coconut fibre board. As for water absorption test, the average water absorption of coconut fibre based panel board is less than conventional board. Overall, the coconut fibre board is better than conventional panel board because coconut fibre board are less swelling, has low water absorption, high modulus of rupture and low modulus of elasticity. Based on the finding, this coconut fibre panel board has potential as a stronger and long-lasting panel board than the conventional board in the market. Other than that, the panel also have their own aesthetic value since the recycled plastic bottle used as outer lining is colourful and giving aesthetic value.

Manufacturing ceramic bricks with polyaluminum chloride (PAC) sludge from a water treatment plant.

Science.gov (United States)

da Silva, E M; Morita, D M; Lima, A C M; Teixeira, L Girard

2015-01-01

The objective of this research work is to assess the viability of manufacturing ceramic bricks with sludge from a water treatment plant (WTP) for use in real-world applications. Sludge was collected from settling tanks at the Bolonha WTP, which is located in Belém, capital of the state of Pará, Brazil. After dewatering in drainage beds, sludge was added to the clay at a local brickworks at different mass percentages (7.6, 9.0, 11.7, 13.9 and 23.5%). Laboratory tests were performed on the bricks to assess their resistance to compression, water absorption, dimensions and visual aspects. Percentages of 7.6, 9.0, 11.7 and 13.9% (w/w) of WTP sludge presented good results in terms of resistance, which indicates that technically, ceramic bricks can be produced by incorporating up to 13.9% of WTP sludge.

Mechanical characterisation of hybrid composite laminates based on basalt fibres in combination with flax, hemp and glass fibres manufactured by vacuum infusion

International Nuclear Information System (INIS)

Petrucci, R.; Santulli, C.; Puglia, D.; Sarasini, F.; Torre, L.; Kenny, J.M.

2013-01-01

Highlights: ► For the first time, hybrid laminates with three different fibres were produced. ► Concerns are confirmed on the brittleness of hybrid laminates with basalt fibre core. ► An optimal configuration (FHB) for flexural properties was singled out. ► Differences between tensile and flexural properties of hybrids were identified. ► In general, the specific mechanical properties of the hybrids are quite high. - Abstract: This work concerns the production by vacuum infusion and the comparison of the properties of different hybrid composite laminates, based on basalt fibre composites as the inner core, and using also glass, flax and hemp fibre laminates to produce symmetrical configurations, all of them with a 21–23% fibre volume, in an epoxy resin. The laminates have been subjected to tensile, three-point flexural and interlaminar shear strength tests and their fracture surfaces have been characterised by scanning electron microscopy. The mechanical performance of all the hybrid laminates appears superior to pure hemp and flax fibre reinforced laminates and inferior to basalt fibre laminates. Among the hybrids, the best properties are offered by those obtained by adding glass and flax to basalt fibre reinforced laminates. Scanning electron microscopy (SEM) observation of hybrid laminates showed the diffuse presence of fibre pull-out in hemp and flax fibre reinforced layers and a general trend of brittle failure

Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives.

Science.gov (United States)

Gonzalez-Gutierrez, Joamin; Cano, Santiago; Schuschnigg, Stephan; Kukla, Christian; Sapkota, Janak; Holzer, Clemens

2018-05-18

Additive manufacturing (AM) is the fabrication of real three-dimensional objects from metals, ceramics, or plastics by adding material, usually as layers. There are several variants of AM; among them material extrusion (ME) is one of the most versatile and widely used. In MEAM, molten or viscous materials are pushed through an orifice and are selectively deposited as strands to form stacked layers and subsequently a three-dimensional object. The commonly used materials for MEAM are thermoplastic polymers and particulate composites; however, recently innovative formulations of highly-filled polymers (HP) with metals or ceramics have also been made available. MEAM with HP is an indirect process, which uses sacrificial polymeric binders to shape metallic and ceramic components. After removing the binder, the powder particles are fused together in a conventional sintering step. In this review the different types of MEAM techniques and relevant industrial approaches for the fabrication of metallic and ceramic components are described. The composition of certain HP binder systems and powders are presented; the methods of compounding and filament making HP are explained; the stages of shaping, debinding, and sintering are discussed; and finally a comparison of the parts produced via MEAM-HP with those produced via other manufacturing techniques is presented.

Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives

Science.gov (United States)

Cano, Santiago

2018-01-01

Additive manufacturing (AM) is the fabrication of real three-dimensional objects from metals, ceramics, or plastics by adding material, usually as layers. There are several variants of AM; among them material extrusion (ME) is one of the most versatile and widely used. In MEAM, molten or viscous materials are pushed through an orifice and are selectively deposited as strands to form stacked layers and subsequently a three-dimensional object. The commonly used materials for MEAM are thermoplastic polymers and particulate composites; however, recently innovative formulations of highly-filled polymers (HP) with metals or ceramics have also been made available. MEAM with HP is an indirect process, which uses sacrificial polymeric binders to shape metallic and ceramic components. After removing the binder, the powder particles are fused together in a conventional sintering step. In this review the different types of MEAM techniques and relevant industrial approaches for the fabrication of metallic and ceramic components are described. The composition of certain HP binder systems and powders are presented; the methods of compounding and filament making HP are explained; the stages of shaping, debinding, and sintering are discussed; and finally a comparison of the parts produced via MEAM-HP with those produced via other manufacturing techniques is presented. PMID:29783705

Effect of food processing on the physicochemical properties of dietary fibre.

Science.gov (United States)

Ozyurt, Vasfiye Hazal; Ötles, Semih

2016-01-01

Products derived from the manufacturing or processing of plant based foods: cereals, fruits, vegetables, as well as algae, are sources of abundant dietary fibre. Diets high in dietary fibre have been associated with the reduced risk of cardiovascular disease, diabetes, hypertension, obesity, and gastrointestinal disorders. These fibre-rich products and byproducts can also fortify foods, increase their dietary fibre content and result in healthy products, low in calories, cholesterol and fat. Traditionally, consumers have chosen foods such as whole grains, fruits and vegetables as sources of dietary fibre. Recently, food manufacturers have responded to consumer demand for foods with a higher fibre content by developing products in which highfibre ingredients are used. Different food processing methods also increase the dietary fiber content of food. Moreover, its chemical and physical properties may be affected by food processing. Some of them might even improve the functionality of fibre. Therefore, they may also be applied as functional ingredients to improve physical properties like the physical and structural properties of hydration, oil-holding capacity, viscosity. This study was conducted to examine the effect of different food processing methods on the physicochemical properties of dietary fibre.

Natural fibre selection for composite eco-design

DEFF Research Database (Denmark)

Corona, Andrea; Madsen, Bo; Hauschild, Michael Zwicky

2016-01-01

Natural fibre composites (NFC) are gaining interest in manufacturing because they address some of the environmental problems of traditional composites: use of non-renewable resources, and large impacts related to their production and disposal. Since natural fibres are not yet optimized...... for composite production, it is crucial to identify the most appropriate applications, and determine the optimal fibre/matrix ratio. A methodology is proposed for early-stage decisions support on selection of bio-composite materials. Results help identify the application with the largest reduction...

Manufacturing and testing of wavefront filters for DARWIN

Science.gov (United States)

Flatscher, R.; Artjushenko, V.; Sakharova, T.; Pereira do Carmo, Joao

2017-11-01

Wavefront filtering is mandatory in the realisation of nulling interferometers with high star light suppression capability required to detect extrasolar planets, such as the one foreseen for the ESA Darwin mission. This paper presents the design, manufacturing, and test results of single mode fibres to be used as wavefront filters in mid-infrared range. Fibres made from chalcogenide glass and silver halide crystals were produced. The first class can serve as wavefront filters up to a wavelength of 11 microns, while silver halide fibres can be used over the full Darwin wavelength range from 6.5 to 18 micron. The chalcogenide glass fibres were drawn by double crucible method whereas polycrystalline fibres from silver halides were fabricated by multiple extrusion from a crystalline preform. Multi-layer AR-coatings for fibre ends were developed and environmentally tested for both types of fibres. Special fibre facet polishing procedures were established, in particular for the soft silver halide fibre ends. Cable design and assembly process were also developed, including termination by SMA-connectors with ceramic ferrules and fibre protection by loose PEEK-tubings to prevent excessive bending and chemical attacks for fibres. The wavefront filtering capability of the fibres was demonstrated on a high quality Mach-Zehnder interferometer. Two different groups of laser sources were used to measure the wavefront filtering of the fibres by using a CO-laser for testing in the lower sub-band and a CO2-laser to check the upper sub-band. Measurements of the fibres far field intensity distribution and transmission were performed for numerous cable samples. Single mode behaviour was observed in more than 25 silver halide fibre cables before AR-coating of their ends, while after that 17 cables were compliant with all technical requirements. Residual cladding modes existing in short single mode fibres were effectively removed by applying of a proper absorbing jacket to the fibre

Study of injection moulded long glass fibre-reinforced polypropylene and the effect on the fibre length and orientation distribution

Science.gov (United States)

Parveeen, B.; Caton-Rose, P.; Costa, F.; Jin, X.; Hine, P.

2014-05-01

Long glass fibre (LGF) composites are extensively used in manufacturing to produce components with enhanced mechanical properties. Long fibres with length 12 to 25mm are added to a thermoplastic matrix. However severe fibre breakage can occur in the injection moulding process resulting in shorter fibre length distribution (FLD). The majority of this breakage occurs due to the melt experiencing extreme shear stress during the preparation and injection stage. Care should be taken to ensure that the longer fibres make it through the injection moulding process without their length being significantly degraded. This study is based on commercial 12 mm long glass-fibre reinforced polypropylene (PP) and short glass fibre Nylon. Due to the semi-flexiable behaviour of long glass fibres, the fibre orientation distribution (FOD) will differ from the orientation distribution of short glass fibre in an injection molded part. In order to investigate the effect the change in fibre length has on the fibre orientation distribution or vice versa, FOD data was measured using the 2D section image analyser. The overall purpose of the research is to show how the orientation distribution chnages in an injection moulded centre gated disc and end gated plaque geometry and to compare this data against fibre orientation predictions obtained from Autodesk Moldflow Simulation Insight.

Simple additive manufacturing of an osteoconductive ceramic using suspension melt extrusion.

Science.gov (United States)

Slots, Casper; Jensen, Martin Bonde; Ditzel, Nicholas; Hedegaard, Martin A B; Borg, Søren Wiatr; Albrektsen, Ole; Thygesen, Torben; Kassem, Moustapha; Andersen, Morten Østergaard

2017-02-01

Craniofacial bone trauma is a leading reason for surgery at most hospitals. Large pieces of destroyed or resected bone are often replaced with non-resorbable and stock implants, and these are associated with a variety of problems. This paper explores the use of a novel fatty acid/calcium phosphate suspension melt for simple additive manufacturing of ceramic tricalcium phosphate implants. A wide variety of non-aqueous liquids were tested to determine the formulation of a storable 3D printable tricalcium phosphate suspension ink, and only fatty acid-based inks were found to work. A heated stearic acid-tricalcium phosphate suspension melt was then 3D printed, carbonized and sintered, yielding implants with controllable macroporosities. Their microstructure, compressive strength and chemical purity were analyzed with electron microscopy, mechanical testing and Raman spectroscopy, respectively. Mesenchymal stem cell culture was used to assess their osteoconductivity as defined by collagen deposition, alkaline phosphatase secretion and de-novo mineralization. After a rapid sintering process, the implants retained their pre-sintering shape with open pores. They possessed clinically relevant mechanical strength and were chemically pure. They supported adhesion of mesenchymal stem cells, and these were able to deposit collagen onto the implants, secrete alkaline phosphatase and further mineralize the ceramic. The tricalcium phosphate/fatty acid ink described here and its 3D printing may be sufficiently simple and effective to enable rapid, on-demand and in-hospital fabrication of individualized ceramic implants that allow clinicians to use them for treatment of bone trauma. Copyright © 2016 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Panel Board From Coconut Fibre And Pet Bottle

Directory of Open Access Journals (Sweden)

Ngadiman Norhayati

2018-01-01

Full Text Available The rate of global deforestation and its impact on the environment has led particle board manufacture to search for alternative feedstock, especially in countries where wood is less available compared to other cellulosic natural product. Based on the properties of coconut fibre and PET bottle, these two materials can be recycle as raw material for manufacture of panel board. As for this study, the coconut fibre were used as the filler and PET bottle as outer lining of the panel board. Two types of coconut fibre were used which are grinding and un-grinding coconut fibre. At first, the coconut fibre are undergoes softening, grinding, drying and sieving process, while PET bottle was cleaning, shredding, sieving before compacted using hydraulic hot press machine. There are four types of testing that been carried out which are swelling, water absorption, Modulus of Elasticity (MOE and Modulus of Rupture (MOR. The result show the conventional board has the highest value for MOE test, so it’s indicate that the conventional board is less strength from the coconut fibre board. As for water absorption test, the average water absorption of coconut fibre based panel board is less than conventional board. Overall, the coconut fibre board is better than conventional panel board because coconut fibre board are less swelling, has low water absorption, high modulus of rupture and low modulus of elasticity. Based on the finding, this coconut fibre panel board has potential as a stronger and long-lasting panel board than the conventional board in the market. Other than that, the panel also have their own aesthetic value since the recycled plastic bottle used as outer lining is colourful and giving aesthetic value.

Additive Layer Manufacturing of Biologically Inspired Short Fibre Reinforced Composites

Science.gov (United States)

2014-03-01

ductile  fibre   coating  with  enhanced  mechanical...data   for   us   to   critically   assess   the   prospect   of   nanorod-­‐ coated   fibres  for  improved   ductility  in...fully   coated  with   zinc  acetate  seeds,  substrates   are  typically  dipped  in  the  solution  several  times

Ceramic membrane development in NGK

Energy Technology Data Exchange (ETDEWEB)

Araki, Kiyoshi; Sakai, Hitoshi, E-mail: kinsakai@ngk.co.jp [Corporate R and D, NGK Insulators, Ltd., Nagoya 467-8530 (Japan)

2011-05-15

NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R and D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

Ceramic membrane development in NGK

Science.gov (United States)

Araki, Kiyoshi; Sakai, Hitoshi

2011-05-01

NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R&D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

Characterization and Morphological Properties of Glass Fiber ...

African Journals Online (AJOL)

PROF HORSFALL

used as the matrix for the glass fibre-epoxy resin formation. E- Glass fibre ... reinforcement of composites, coatings of materials, and other ..... composite for the manufacture of glass-ceramic materials ... reinforced epoxy composites with carbon.

Fibre-reinforced ceramics for vehicle brakes; Faserverstaerkte Keramiken fuer Bremsenanwendungen

Energy Technology Data Exchange (ETDEWEB)

Krenkel, W. [DLR Deutsches Zentrum fuer Luft- und Raumfahrt e.V., Stuttgart (Germany). Inst. fuer Bauweisen- und Konstruktionsforschung

2000-07-01

In the context of their aerospace research activities, DLR (Deutsches Zentrum fuer Luft- und Raumfahrt) developed a new process for producing ceramic fibre composite materials that are extremely light and tough. Apart from their applications in aerospace engineering, they have great potential for motor brakes with improved friction and wear characteristics. Excellent results were achieved with the new materials even with conventional brake liners. With customised liners, brake life may be prolonged to match the car life. Further applications are expected in trucks for transport in hazardous materials, high-speed trains, aircraft, industrial machinery and plants, and conveyor systems. [German] Im Rahmen der Raumfahrt-Forschung wurde vom Deutschen Zentrum fuer Luft- und Raumfahrt (DLR) das Fluessigsilicier-Verfahren zur Herstellung von keramischen Verbundwerkstoffen entwickelt. Diese extrem leichten und bruchzaehen Faserkeramiken haben sich unter den besonderen Bedingungen des Weltraums beispielsweise fuer Hitzeschutzstrukturen von Raumfahrzeugen hervorragend bewaehrt. Darueber hinaus zeigten Untersuchungen ein hohes Anwendungspotenzial fuer neue Bremsen mit deutlich verbesserten Reibungs- und Verschleisseigenschaften. Weiterentwicklungen des keramischen Gefueges fuehrten zu innovativen Leichtbau- bzw. Hochleistungs-Bremsen auf der Basis dieser harten und hitzebestaendigen Verbundwerkstoffe. Bereits mit serienmaessigen Bremsbelaegen wurden die heute geltenden Verschleiss- und Reibwertanforderungen teilweise weit uebertroffen. Die Leistungsfaehigkeit heutiger Bremssysteme kann damit deutlich gesteigert und die ungefederte Masse des Fahrwerks drastisch reduziert werden. Mit der zielgerichteten Anpassung geeigneter Belaege auf die neuen Keramik-Bremsscheiben scheint erstmals ein Einsatz von Lebensdauerbremsen moeglich zu sein, deren geringe Verschleissraten einen Austausch der Bremsscheiben waehrend der Betriebszeit eines Fahrzeugs ueberfluessig machen. Neben der

Angiogenic effect induced by mineral fibres

International Nuclear Information System (INIS)

Carbonari, Damiano; Campopiano, Antonella; Ramires, Deborah; Strafella, Elisabetta; Staffolani, Sara; Tomasetti, Marco; Curini, Roberta; Valentino, Matteo; Santarelli, Lory; Amati, Monica

2011-01-01

Highlights: → In this study we described the angiogenetic effect of some mineral fibres. → Wollastonite fibres induce blood vessel formation. → The size and shape of the fibres were important factors for the cell signalling. → Wollastonite induce ROS-NFκB activation and EGFR signalling. → Involvement of wollastonite exposure in the development of pathological conditions. -- Abstract: Due to the toxic effect of asbestos, other materials with similar chemical-physical characteristics have been introduced to substitute it. We evaluate the angiogenic effect of certain asbestos substitute fibres such as glass fibres (GFs), ceramic fibres (CFs) and wollastonite fibres (WFs) and then compare angiogenic responses to those induced by crocidolite asbestos fibres (AFs). An in vitro model using human endothelial cells in small islands within a culture matrix of fibroblasts (Angio-Kit) was used to evaluate vessel formation. The release of IL-6, sIL-R6, IL-8, VEGF-A and their soluble receptors, sVEGFR-1, sVEGFR-2, was determined in the conditioning medium of Angio-Kit system after fibre treatment. ROS formation and cell viability were evaluated in cultured endothelial cells (HUVEC). To evaluate the involvement of intracellular mechanisms, EGFR signalling, ROS formation and nuclear factor-κB (NFκB) pathway were then inhibited by incubating HUVEC cells with AG1478, NAC and PDTC respectively, and the cytokine and growth factor release was analyzed in the culture medium after 7 days of fibre incubation. Among the mineral fibres tested, WFs markedly induced blood vessel formation which was associated with release of IL-6 and IL-8, VEGF-A and their soluble receptors. ROS production was observed in HUVEC after WFs treatment which was associated with cell cytotoxicity. The EGFR-induced ERK phosphorylation and ROS-mediated NFκB activation were involved in the cytokine and angiogenic factor release. However, only the EGFR activation was able to induce angiogenesis. The WFs

Analysis of the influence of process conditions on the surface finish of ceramic materials manufactured by EDM

International Nuclear Information System (INIS)

Puertas-Arbizu, I.; Luis-Perez, C. J.

2004-01-01

Electrical discharge machining (EDM) is an emerging alternative versus some other manufacturing processes of conductive ceramic materials, such as: laser machining, electrochemical machining, abrasive water jet, ultrasonic machining and diamond wheel grinding. Due to its interest in the industrial field, in this work a study of the influence of process conditions on the surface aspect of three conductive ceramic materials: hot-pressed boron carbide (B 4 C), reaction-bonded silicon carbide (SiSiC) and cobalt-bonded tungsten carbide (WC-Co) is carried out. These materials are to be electrical discharge machined under different machining conditions and in the particular case of finish stages (Ra≤ 1 μm). (Author)

Comparison of mechanical properties and structural changes of continous basalt and glass fibres at elevated temperatures

Czech Academy of Sciences Publication Activity Database

Černý, Martin; Glogar, Petr; Goliáš, V.; Hruška, J.; Jakeš, P.; Sucharda, Zbyněk; Vávrová, I.

2007-01-01

Roč. 51, č. 2 (2007), s. 82-88 ISSN 0862-5468 R&D Projects: GA ČR GA106/05/0817 Institutional research plan: CEZ:AV0Z30460519 Keywords : basalt fibre * glass fibre * tensile properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.488, year: 2007

New ceramics for nuclear industry. Case of fission and fusion reactors

International Nuclear Information System (INIS)

Yvars, M.

1979-10-01

The ceramics used in the nuclear field are described as is their behaviour under radiation. 1) Power reactors - nuclear fission. Ceramics enter into the fabrication of nuclear fuels: oxides, carbides, uranium or plutonium nitrides or oxy-nitrides. Silicon carbide SiC is used for preparing the fuels of helium cooled high temperature reactors. Its use is foreseen in the design of gas high temperature gas thermal exchangers, as is silicon nitride (Si 3 N 4 ). In the materials for safety or control rods, the intense neutron flows induce nuclear reactions which increase the temperature of the neutron absorbing material. Boron carbide B 4 C, rare earth oxides Ln 2 O 3 , or B 4 C-Cu or B 4 C-Al cermets are employed. Burnable poison materials are formed of Al 2 O 3 -B 4 C or Al 2 O 3 -Ln 2 O 3 cermets. The moderators of thermal neutron reactors are in high purety polycrystalline graphite. For the thermal insulation of reactor vessels and jackets, honeycomb ceramics are used as well as ceramic fibres on an increasing scale (kaolin, alumina and other fibres). 2) fusion reactors (Tokomak). These require refractory materials with a low atomic number. Carbon fibres, boron carbide, some borons (Al B 12 ), silicon nitrides and oxy-nitrides and high density alumina are the substances considered [fr

Porous ceramics out of oxides

International Nuclear Information System (INIS)

Bakunov, V.S.; Balkevich, V.L.; Vlasov, A.S.; Guzman, I.Ya.; Lukin, E.S.; Poluboyarinov, D.N.; Poliskij, R.Ya.

1977-01-01

A review is made of manufacturing procedures and properties of oxide ceramics intended for high-temperature thermal insulation and thermal protection applications. Presented are structural characteristics of porous oxide refractories and their properties. Strength and thermal conductivity was shown to depend upon porosity. Described is a procedure for manufacturing porous ceramic materials from aluminium oxide, zirconium dioxide, magnesium oxide, beryllium oxide. The thermal resistance of porous ceramics from BeO is considerably greater than that of other high-refractoriness oxides. Listed are areas of application for porous materials based on oxides

The carbon fibre market and uses for composite wind blades

Energy Technology Data Exchange (ETDEWEB)

Lowe, J R [Tenax Fibers Gmbh and Co. KG, Wuppertal (Germany)

1996-09-01

Due to its excellent fatigue properties, low weight and high stiffness, carbon fibre reinforced plastic (CFRP) is the ideal material to use for the manufacture of wind blades. The present use of CFRP in the wind energy sector however is very low in comparison to glass fibre reinforced plastic (GFRP) materials. The main reason for this low use of CFRP is cost since at present times carbon fibre is valued ten times as much as glass fibre. This paper introduces carbon fibre as an alternative material to glass and examines the use of CFRP components in other high fatigue applications. (au)

Regulatory risk assessment approaches for synthetic mineral fibres.

Science.gov (United States)

Harrison, Paul; Holmes, Philip; Bevan, Ruth; Kamps, Klaus; Levy, Leonard; Greim, Helmut

2015-10-01

Exposure to synthetic mineral fibres (SMF) may occur in a number of workplace scenarios. To protect worker health, a number of different organisations worldwide have assessed the health risk of these materials and established workplace exposure limits. This paper outlines the basic principles of risk assessment and the scientific methods used to derive valid (justifiable) occupational exposure limits (OELs) and goes on to show how, for SMF, and particularly for refractory ceramic fibre (otherwise known as aluminosilicate wool, RCF/ASW), the methods used and the associated outcomes differ widely. It is argued that the resulting differences in established OELs prevent consistent and appropriate risk management of SMF worldwide, and that development of a transparent and harmonised approach to fibre risk assessment and limit-setting is required. Copyright © 2015 The Authors. Published by Elsevier Inc. All rights reserved.

Mould design and manufacturing considerations of honeycomb biocomposites with transverse fibre direction for aerospace application

Science.gov (United States)

Manan, N. H.; Majid, D. L.; Romli, F. I.

2016-10-01

Sandwich structures with honeycomb core are known to significantly improve stiffness at lower weight and possess high flexural rigidity. They have found wide applications in aerospace as part of the primary structures, as well as the interior paneling and floors. High performance aluminum and aramid are the typical materials used for the purpose of honeycomb core whereas in other industries, materials such as fibre glass, carbon fibre, Nomex and also Kevlar reinforced with polymer are used. Recently, growing interest in developing composite structures with natural fibre reinforcement has also spurred research in natural fibre honeycomb material. The majority of the researches done, however, have generally emphasized on the usage of random chopped fibre and only a few are reported on development of honeycomb structure using unidirectional fibre as the reinforcement. This is mainly due to its processing difficulties, which often involve several stages to account for the arrangement of fibres and curing. Since the use of unidirectional fibre supports greater strength compared to random chopped fibre, a single-stage process in conjunction with vacuum infusion is suggested with a mould design that supports fibre arrangement in the direction of honeycomb loading.

Additive manufacturing of Ti-Si-N ceramic coatings on titanium

International Nuclear Information System (INIS)

Zhang, Yanning; Sahasrabudhe, Himanshu; Bandyopadhyay, Amit

2015-01-01

Highlights: • 3D Printing or additive manufacturing of hard Ti-Si-N based ceramics coating on Ti metal substrate. • Understanding of phase transformation as a function of compositional variation. • Evaluation of influence of processing parameters and composition on wear resistance. - Abstract: In this study, Laser Engineered Net Shaping (LENS TM ) was employed towards Additive Manufacturing/3D Printing of Ti-Si-N coatings with three different Ti-Si ratios on commercially pure titanium (cp-Ti) substrate. Microstructural analysis, phase analysis using X-ray diffraction, wear resistance and hardness measurements were done on LENS™ processed 3D printed coatings. Coatings showed graded microstructures and in situ formed phases. Results showed that microstructural variations and phase changes influence coating's hardness and wear resistance directly. High hardness values were obtained from all samples’ top surface where the hardness of coatings can be ranked as 90% Ti-10% Si-N coating (2093.67 ± 144 HV 0.2 ) > 100% Ti-N coating (1846 ± 68.5 HV 0.2 ) > 75% Ti-25% Si-N coating (1375.3 ± 61.4 HV 0.2 ). However, wear resistance was more dependent on inherent Si content, and samples with higher Si content showed better wear resistance

Additive manufacturing of Ti-Si-N ceramic coatings on titanium

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yanning; Sahasrabudhe, Himanshu; Bandyopadhyay, Amit, E-mail: amitband@wsu.edu

2015-08-15

Highlights: • 3D Printing or additive manufacturing of hard Ti-Si-N based ceramics coating on Ti metal substrate. • Understanding of phase transformation as a function of compositional variation. • Evaluation of influence of processing parameters and composition on wear resistance. - Abstract: In this study, Laser Engineered Net Shaping (LENS{sup TM}) was employed towards Additive Manufacturing/3D Printing of Ti-Si-N coatings with three different Ti-Si ratios on commercially pure titanium (cp-Ti) substrate. Microstructural analysis, phase analysis using X-ray diffraction, wear resistance and hardness measurements were done on LENS™ processed 3D printed coatings. Coatings showed graded microstructures and in situ formed phases. Results showed that microstructural variations and phase changes influence coating's hardness and wear resistance directly. High hardness values were obtained from all samples’ top surface where the hardness of coatings can be ranked as 90% Ti-10% Si-N coating (2093.67 ± 144 HV{sub 0.2}) > 100% Ti-N coating (1846 ± 68.5 HV{sub 0.2}) > 75% Ti-25% Si-N coating (1375.3 ± 61.4 HV{sub 0.2}). However, wear resistance was more dependent on inherent Si content, and samples with higher Si content showed better wear resistance.

Feasibility study on utilization of palm fibre waste into fired clay brick

Science.gov (United States)

Kadir, A. A.; Sarani, N. A.; Zaman, N. N.; Abdullah, Mohd Mustafa Al Bakri

2017-04-01

Malaysia is the second largest of palm oil producer after Indonesia, which contribute to 50 % of palm oil production. With this demand, the increasing of palm oil plantation over the years has led to the large production of agricultural waste, for example palm fibre waste. This study investigates different percentages of palm fibre (0 %, 1 %, 5 % and 10 %) to be incorporated into fired clay brick. Manufactured bricks were fired at 1 °C/min heating rate up to 1050 °C. The effects of manufacture bricks on the physical and mechanical properties of manufactured brick were also determined. All brick samples were tested due to the physical and mechanical properties which include dry density, firing shrinkage, initial rate of suction (IRS), water absorption, porosity and compressive strength. Findings show that increasing palm fibre waste affected the properties of brick, which decreased their density, besides increased firing shrinkage, IRS, water absorption, porosity and compressive strength. However, all the manufactured brick still followed the requirement.

Optical fibre sensing in metals by embedment in 3D printed metallic structures

Science.gov (United States)

Maier, R. R. J.; Havermann, D.; Schneller, O.; Mathew, J.; Polyzos, D.; MacPherson, W. N.; Hand, D. P.

2014-05-01

Additive manufacturing or 3D printing of structural components in metals has potential to revolutionise the manufacturing industry. Embedded sensing in such structures opens a route towards SMART metals, providing added functionality, intelligence and enhanced performance in many components. Such embedded sensors would be capable of operating at extremely high temperatures by utilizing regenerated fibre Bragg gratings and in-fibre Fabry-Perot cavities.

Investigation of digital light processing using fibre-reinforced polymers

DEFF Research Database (Denmark)

Hofstätter, Thomas; Pedersen, David Bue; Nielsen, Jakob Skov

2016-01-01

Literature research shows multiple applications of fibre-reinforced polymers (FRP) respectively in fused deposition modelling and gypsum printing influencing the quality of the products in terms of stress and strain resistance as well as flexibility. So far, applications of fibre-reinforced polym......Literature research shows multiple applications of fibre-reinforced polymers (FRP) respectively in fused deposition modelling and gypsum printing influencing the quality of the products in terms of stress and strain resistance as well as flexibility. So far, applications of fibre...... of miniaturized objects with relatively high surface quality compared to other additive manufacturing technologies. This paper aim to move fibre reinforced resin parts one step closer towards mechanically strong production-quality components....

Mechanical Failure of Endocrowns Manufactured with Different Ceramic Materials: An In Vitro Biomechanical Study.

Science.gov (United States)

Aktas, Guliz; Yerlikaya, Hatice; Akca, Kivanc

2018-04-01

To evaluate the effect of different silica-based ceramic materials on the mechanical failure behavior of endocrowns used in the restoration of endodontically treated mandibular molar teeth. Thirty-six intact mandibular molar teeth extracted because of a loss of periodontal support received root canal treatment. The teeth were prepared with a central cavity to support the endocrowns, replacing the occlusal surface with mesial-lingual-distal walls. Data acquisition of the prepared tooth surfaces was carried out digitally with a powder-free intraoral scanner. Restoration designs were completed on manufactured restorations from three silicate ceramics: alumina-silicate (control), zirconia-reinforced (Zr-R), and polymer-infiltrated (P-I). Following adhesive cementation, endocrowns were subjected to thermal aging, and then, each specimen was obliquely loaded to record the fracture strength and define the mechanical failure. For the failure definition, the fracture type characteristics were identified, and further analytic measurements were made on the fractured tooth and ceramic structure. Load-to-fracture failure did not differ significantly, and the calculated mean values were 1035.08 N, 1058.33 N, and 1025.00 N for control, Zr-R, and P-I groups, respectively; however, the stiffness of the restoration-tooth complex was significantly higher than that in both test groups. No statistically significant correlation was established in paired comparisons of the failure strength, restorative stiffness, and fractured tooth distance parameters. The failure mode for teeth restored with zirconia-reinforced glass ceramics was identified as non-restorable. The resin interface in the control and P-I groups presented similar adhesive failure behavior. Mechanical failure of endocrown restorations does not significantly differ for silica-based ceramics modified either with zirconia or polymer. © 2016 by the American College of Prosthodontists.

Use of a Ceramic Membrane to Improve the Performance of Two-Separate-Phase Biocatalytic Membrane Reactor.

Science.gov (United States)

Ranieri, Giuseppe; Mazzei, Rosalinda; Wu, Zhentao; Li, Kang; Giorno, Lidietta

2016-03-14

Biocatalytic membrane reactors (BMR) combining reaction and separation within the same unit have many advantages over conventional reactor designs. Ceramic membranes are an attractive alternative to polymeric membranes in membrane biotechnology due to their high chemical, thermal and mechanical resistance. Another important use is their potential application in a biphasic membrane system, where support solvent resistance is highly needed. In this work, the preparation of asymmetric ceramic hollow fibre membranes and their use in a two-separate-phase biocatalytic membrane reactor will be described. The asymmetric ceramic hollow fibre membranes were prepared using a combined phase inversion and sintering technique. The prepared fibres were then used as support for lipase covalent immobilization in order to develop a two-separate-phase biocatalytic membrane reactor. A functionalization method was proposed in order to increase the density of the reactive hydroxyl groups on the surface of ceramic membranes, which were then amino-activated and treated with a crosslinker. The performance and the stability of the immobilized lipase were investigated as a function of the amount of the immobilized biocatalytst. Results showed that it is possible to immobilize lipase on a ceramic membrane without altering its catalytic performance (initial residual specific activity 93%), which remains constant after 6 reaction cycles.

Use of a Ceramic Membrane to Improve the Performance of Two-Separate-Phase Biocatalytic Membrane Reactor

Directory of Open Access Journals (Sweden)

Giuseppe Ranieri

2016-03-01

Full Text Available Biocatalytic membrane reactors (BMR combining reaction and separation within the same unit have many advantages over conventional reactor designs. Ceramic membranes are an attractive alternative to polymeric membranes in membrane biotechnology due to their high chemical, thermal and mechanical resistance. Another important use is their potential application in a biphasic membrane system, where support solvent resistance is highly needed. In this work, the preparation of asymmetric ceramic hollow fibre membranes and their use in a two-separate-phase biocatalytic membrane reactor will be described. The asymmetric ceramic hollow fibre membranes were prepared using a combined phase inversion and sintering technique. The prepared fibres were then used as support for lipase covalent immobilization in order to develop a two-separate-phase biocatalytic membrane reactor. A functionalization method was proposed in order to increase the density of the reactive hydroxyl groups on the surface of ceramic membranes, which were then amino-activated and treated with a crosslinker. The performance and the stability of the immobilized lipase were investigated as a function of the amount of the immobilized biocatalytst. Results showed that it is possible to immobilize lipase on a ceramic membrane without altering its catalytic performance (initial residual specific activity 93%, which remains constant after 6 reaction cycles.

Influences of Light-emitting Diode Illumination Bleaching Technique on Nanohardness of Computer-aided Design and Computer-aided Manufacturing Ceramic Restorative Materials.

Science.gov (United States)

Juntavee, Niwut; Juntavee, Apa; Saensutthawijit, Phuwiwat

2018-02-01

This study evaluated the effect of light-emitting diode (LED) illumination bleaching technique on the surface nanohardness of various computer-aided design and computer-aided manufacturing (CAD/CAM) ceramic materials. Twenty disk-shaped samples (width, length, and thickness = 10, 15, and 2 mm) were prepared from each of the ceramic materials for CAD/CAM, including Lava™ Ultimate (L V ), Vita Enamic® (E n ) IPS e.max® CAD (M e ), inCoris® TZI (I C ), and Prettau® zirconia (P r ). The samples from each type of ceramic were randomly divided into two groups based on the different bleaching techniques to be used on them, using 35% hydrogen peroxide with and without LED illumination. The ceramic disk samples were bleached according to the manufacturer's instruction. Surface hardness test was performed before and after bleaching using nanohardness tester with a Berkovich diamond indenter. The respective Vickers hardness number upon no bleaching and bleaching without or with LED illumination [mean ± standard deviation (SD)] for each type of ceramic were as follows: 102.52 ± 2.09, 101.04 ± 1.18, and 98.17 ± 1.15 for L V groups; 274.96 ± 5.41, 271.29 ± 5.94, and 268.20 ± 7.02 for E n groups; 640.74 ± 31.02, 631.70 ± 22.38, and 582.32 ± 33.88 for M e groups; 1,442.09 ± 35.07, 1,431.32 ± 28.80, and 1,336.51 ± 34.03 for I C groups; and 1,383.82 ± 33.87, 1,343.51 ± 38.75, and 1,295.96 ± 31.29 for P r groups. The results indicated surface hardness reduction following the bleaching procedure of varying degrees for different ceramic materials. Analysis of variance (ANOVA) revealed a significant reduction in surface hardness due to the effect of bleaching technique, ceramic material, and the interaction between bleaching technique and ceramic material (p LED illumination exhibited more reduction in surface hardness of dental ceramic than what was observed without LED illumination. Clinicians should consider protection of the existing restoration while bleaching.

High Efficiency Particulate Air (HEPA) filters from polyester and polypropylene fibre nonwovens

CSIR Research Space (South Africa)

Boguslavsky, L

2010-10-01

Full Text Available filtration efficiency. Glass fibres are more harmful to human, compared to polypropylene and polyester fibre which are chemically inert. Hydroentanglement and chemical bonding techniques were utilised in manufacturing nonwovens for dry filtration. Acrylic...

Low thermal expansion glass ceramics

CERN Document Server

1995-01-01

This book is one of a series reporting on international research and development activities conducted by the Schott group of companies With the series, Schott aims to provide an overview of its activities for scientists, engineers, and managers from all branches of industry worldwide where glasses and glass ceramics are of interest Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated This volume describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization Thus glass ceramics with thermal c...

Formulations development for improving the classification of ceramic tile manufactured in the Sergipe state - part one: mineralogical characterization

International Nuclear Information System (INIS)

Goes, J.R.; Azevedo, T.F.; Barreto, L.S.

2011-01-01

The ceramic tiles manufactured in Sergipe State are classified in Absorption 'BIIb' Group. Studies have been developed to obtain the classification 'BIIa' Group. This first part is about the mineralogical characterization of raw materials used for ceramics tiles, collected for three different fields. The mineralogical characterization was made with: X-ray Diffraction, Infrared, Thermogravimetric and Differential Thermal Analysis, and was also obtained clays plasticity indices. The samples were heated up to 500 deg C, 900° C and 1100° C. Clays were classified as highly plastics and moderately plastics with a large number of grain with size order smaller than 0,074 mm. The main minerals identified were: kaolinite, illite, montmorillonite, quartz, feldspar and calcite. Two of the three studied fields had high calcite content. The Calcite retards the sintering process causing higher porosity to the ceramic tiles. (author)

Mater. sci. Bull, Vol. 1, No. 1, May 1979, pp. 35-41, Printed

Indian Academy of Sciences (India)

The conventional Owens-Corning-fibreglass technology for manufacturing glass fibres uses bushings made of platinum-rhodium alloys (Lowenstein 1973). In the technique developed at IIT, Kanpur, ceramic bushings made of either pure alumina or stabilised zirconia are used for producing continuous glass fibres.

An optimal method for producing low-stress fibre optic cables for astronomy

Science.gov (United States)

Murray, Graham; Tamura, Naoyuki; Takato, Naruhisa; Ekpenyong, Paul; Jenkins, Daniel; Leeson, Kim; Trezise, Shaun; Butterley, Timothy; Gunn, James; Ferreira, Decio; Oliveira, Ligia; Sodre, Laerte

2017-09-01

An increasing number of astronomical spectrographs employ optical fibres to collect and deliver light. For integral-field and high multiplex multi-object survey instruments, fibres offer unique flexibility in instrument design by enabling spectrographs to be located remotely from the telescope focal plane where the fibre inputs are deployed. Photon-starved astronomical observations demand optimum efficiency from the fibre system. In addition to intrinsic absorption loss in optical fibres, another loss mechanism, so-called focal ratio degradation (FRD) must be considered. A fundamental cause of FRD is stress, therefore low stress fibre cables that impart minimum FRD are essential. The FMOS fibre instrument for Subaru Telescope employed a highly effective cable solution developed at Durham University. The method has been applied again for the PFS project, this time in collaboration with a company, PPC Broadband Ltd. The process, planetary stranding, is adapted from the manufacture of large fibre-count, large diameter marine telecommunications cables. Fibre bundles describe helical paths through the cable, incorporating additional fibre per unit length. As a consequence fibre stress from tension and bend-induced `race-tracking' is minimised. In this paper stranding principles are explained, covering the fundamentals of stranded cable design. The authors describe the evolution of the stranding production line and the numerous steps in the manufacture of the PFS prototype cable. The results of optical verification tests are presented for each stage of cable production, confirming that the PFS prototype performs exceptionally well. The paper concludes with an outline of future on-telescope test plans.

A low temperature co-fired ceramic power inductor manufactured using a glass-free ternary composite material system

Science.gov (United States)

Li, Yuanxun; Xie, Yunsong; Xie, Ru; Chen, Daming; Han, Likun; Su, Hua

2018-03-01

A glass-free ternary composite material system (CMS) manufactured employing the low temperature ( 890 ° C ) co-fired ceramic (LTCC) technique is reported. This ternary CMS consists of silver, NiCuZn ferrite, and Zn2SiO4 ceramic. The reported device fabricated from this ternary CMS is a power inductor with a nominal inductance of 1.0 μH. Three major highlights were achieved from the device and the material study. First, unlike most other LTCC methods, no glass is required to be added in either of the dielectric materials in order to co-fire the NiCuZn ferrite, Zn2SiO4 ceramic, and silver. Second, a successfully co-fired silver, NiCuZn, and Zn2SiO4 device can be achieved by optimizing the thermal shrinkage properties of both NiCuZn and Zn2SiO4, so that they have a very similar temperature shrinkage profile. We have also found that strong non-magnetic elemental diffusion occurs during the densification process, which further enhances the success rate of manufacturing co-fired devices. Last but not least, elemental mapping suggests that strong magnetic elemental diffusion between NiCuZn and Zn2SiO4 has been suppressed during the co-firing process. The investigation of electrical performance illustrates that while the ordinary binary CMS based power inductor can deal with 400 mA DC, the ternary CMS based power inductor is able to handle higher DC currents, 700 mA and 620 mA DC, according to both simulation and experiment demonstrations, respectively.

Dual-role plasticizer and dispersant for ceramic layers

DEFF Research Database (Denmark)

2016-01-01

Thus, one aspect of the invention relates to a green ceramic layer comprising a ceramic material, a binder, and a dual-role dispersant and plasticizer, wherein said dual-role dispersant and plasticizer is an organic di- or tri-ester selected from compounds of formula (I), (II), (III) and (IV......). Another aspect of the present invention relates to a slurry for use in the manufacturing of a green ceramic layer comprising a ceramic material, a solvent, a binder, and a dual-role dispersant and plasticizer, wherein said dual role dispersant and plasticizer is an organic di- or tri- ester. Further...... aspects include uses of and methods of manufacturing said green ceramic layers....

High temperature strengthening of zirconium-toughened ceramics

International Nuclear Information System (INIS)

Claussen, N.

1986-01-01

Transformation-toughened (i.e. ZrO/sub 2/-toughened) ceramics represent a new class of high performance ceramics with spectacular strength properties at low and intermediate temperatures. However, at temperatures above about 700 0 C, most of these tough oxide-base ceramics can no longer be used as load-bearing engineering parts because of characteristic deficiencies. The aim of the present paper is to provide and discuss microstructural design strategies which may enable ZrO/sub 2/-toughened ceramics to be applied at higher temperatures. From the various strategies suggested, three appear to show good prospects, namely (a) the prevention of glassy intergranular films, (b) the addition of hard high modulus particles and (c) whikser or fibre reinforcement. Experimental approaches are presented from some ZrO/sub 2/-toughened ceramics, elg. tetragonal ZrO/sub 2/ polycrystals and ZrO/sub 2/-toughened cordierite, spinel and mullite

Lessons learned from the development and manufacture of ceramic reusable surface insulation materials for the space shuttle orbiters

Science.gov (United States)

Banas, R. P.; Elgin, D. R.; Cordia, E. R.; Nickel, K. N.; Gzowski, E. R.; Aguiler, L.

1983-01-01

Three ceramic, reusable surface insulation materials and two borosilicate glass coatings were used in the fabrication of tiles for the Space Shuttle orbiters. Approximately 77,000 tiles were made from these materials for the first three orbiters, Columbia, Challenger, and Discovery. Lessons learned in the development, scale up to production and manufacturing phases of these materials will benefit future production of ceramic reusable surface insulation materials. Processing of raw materials into tile blanks and coating slurries; programming and machining of tiles using numerical controlled milling machines; preparing and spraying tiles with the two coatings; and controlling material shrinkage during the high temperature (2100-2275 F) coating glazing cycles are among the topics discussed.

Dense high temperature ceramic oxide superconductors

Science.gov (United States)

Landingham, Richard L.

1993-01-01

Dense superconducting ceramic oxide articles of manufacture and methods for producing these articles are described. Generally these articles are produced by first processing these superconducting oxides by ceramic processing techniques to optimize materials properties, followed by reestablishing the superconducting state in a desired portion of the ceramic oxide composite.

A Low Temperature Co-fired Ceramics Manufactured Power Inductor Based on A Ternary Hybrid Material System

Science.gov (United States)

Xie, Yunsong; Chen, Ru

Low temperature co-fired ceramics (LTCC) is one of the most important techniques to produce circuits with high working frequency, multi-functionality and high integration. We have developed a methodology to enable a ternary hybrid material system being implemented into the LTCC manufacturing process. The co-firing sintering process can be divided into a densification and cooling process. In this method, a successful ternary hybrid material densification process is achieved by tuning the sintering profile of each material to match each other. The system integrity is maintained in the cooling process is obtained by develop a strong bonding at the interfaces of each materials. As a demonstration, we have construct a power inductor device made of the ternary material system including Ag, NiCuZn ferrite and non-magnetic ceramic. The power inductors well maintains its physical integrity after sintering. The microscopic images show no obvious sign of cracks or structural deformation. More importantly, despite the bonding between the ferrite and ceramic is enhanced by non-magnetic element diffusion, the undesired magnetic elements diffusion is effectively suppressed. The electric performance shows that the power handling capability is comparable to the current state of art device.

Microwave processing of ceramic oxide filaments

Energy Technology Data Exchange (ETDEWEB)

Vogt, G.J.; Katz, J.D. [Los Alamos National Laboratory, NM (United States)

1995-05-01

The objective of the microwave filament processing project is to develop microwave techniques at 2.45 GHZ to manufacture continuous ceramic oxide filaments. Microwave processing uses the volumetric absorption of microwave power in oxide filament tows to drive off process solvents, to burn out organic binders, and to sinter the dried fibers to produce flexible, high-strength ceramic filaments. The technical goal is to advance filament processing technology by microwave heating more rapidly with less energy and at a lower cost than conventional processing, but with the same quality as conventional processing. The manufacturing goal is to collaborate with the 3M Company, a US manufacturer of ceramic oxide filaments, to evaluate the technology using a prototype filament system and to transfer the microwave technology to the 3M Company.

Large ceramics for fusion applications

International Nuclear Information System (INIS)

Hauth, W.E.; Stoddard, S.D.

1979-01-01

Prominent ceramic raw materials and products manufacturers were surveyed to determine the state of the art for alumina ceramic fabrication. This survey emphasized current capabilities and limitations for fabrication of large, high-density, high-purity, complex shapes. Some directions are suggested for future needs and development. Ceramic-to-ceramic sealing has applications for several technologies that require large and/or complex vacuum-tight ceramic shapes. Information is provided concerning the assembly of complex monolithic ceramic shapes by bonding of subassemblies at temperatures ranging from 450 to 1500 0 C. Future applications and fabrication techniques for various materials are presented

Characterization of a red ceramic body used in the manufacture of ceramic bricks in the region of Campos dos Goytacazes, RJ, Brazil; Caracterizacao de massa ceramica vermelha utilizada na fabricacao de blocos ceramicos na regiao de Campos dos Goytacazes

Energy Technology Data Exchange (ETDEWEB)

Almeida, L.L.P. de; Petrucci, L.J.T.; Pessanha, E.M.; Paixao, L.P.; Maia, F.S. [Faetec, Campos dos Goytacazes, RJ (Brazil). Centro Vocacional Tecnologico. Ceramica

2010-07-01

This work aims at the physical and mineralogical characterization of a ceramic body, used industrially in the manufacture of ceramic bricks in the region of Campos dos Goytacazes. The clay was characterized by chemical composition, X-ray diffraction, dilatometry, differential thermal analysis and gravimetric. We test specimens were obtained by extrusion. The bodies were burned from 750 to 1000 deg C and then it was determined water absorption, linear shrinkage, loss on ignition and modulus of rupture. The results showed that the ceramic body consists mainly of kaolinite, quartz and feldspar is thus suitable for mass production of ceramic bricks in accordance with technical standards. (author)

Thermoluminescence study of materials (natural minerals) used in ceramic tiles industry

Energy Technology Data Exchange (ETDEWEB)

Murthy, K V R, E-mail: drmurthykvr@yahoo.com [Display Materials Laboratory Applied Physics Department Faculty of Technology and Engineering M.S. University of Baroda, Baroda-390 001 (India)

2009-07-15

Mother earth is giving many materials in the natural form as well as in mineral form. Among them the marbles, granites and other variety of slabs for house hold flooring purposes. The people demand for variety of flooring materials leads to develop various types of ceramic tile. In India ceramic tiles industry is one of the fast growing one. More than two hundred units are manufacturing the ceramic tiles situated around Morbi, Rajkot, Gujarat, India. The basic raw materials required for manufacturing the various types of ceramic tiles are natural minerals. The following are the minerals used to manufacture the ceramic tiles i.e. quartz, feldspar, zircon, china clay, talc, grok, Aluminum oxide etc.,

Thermoluminescence study of materials (natural minerals) used in ceramic tiles industry

International Nuclear Information System (INIS)

Murthy, K V R

2009-01-01

Mother earth is giving many materials in the natural form as well as in mineral form. Among them the marbles, granites and other variety of slabs for house hold flooring purposes. The people demand for variety of flooring materials leads to develop various types of ceramic tile. In India ceramic tiles industry is one of the fast growing one. More than two hundred units are manufacturing the ceramic tiles situated around Morbi, Rajkot, Gujarat, India. The basic raw materials required for manufacturing the various types of ceramic tiles are natural minerals. The following are the minerals used to manufacture the ceramic tiles i.e. quartz, feldspar, zircon, china clay, talc, grok, Aluminum oxide etc.,

Carbon fibre material for tomorrow

International Nuclear Information System (INIS)

Kartini Noorsal; Mohd Ariff Baharom

2010-01-01

As science and technology continue to cross boundaries of known practices, materials and manufacturing techniques and into the frontiers of new materials, environment and applications, the opportunities for research in materials in general will inevitably increase. The unique properties of carbon fibre which combines low weight and high stiffness, makes it in ever greater demand as substitutes for traditional materials. This is due to the rising costs of raw materials and energy and the necessity to reduce carbon dioxide emission. The carbon fibres produced are particularly of high standard in terms of quality and processing characteristics especially when it is designed in structural components in the aerospace and defence industries. This results in a well structured organisation in producing the fibre starting from its raw material to the final composite products. In achieving this effort, research and communication of the progress takes a fundamental role. (author)

Biomimetic calcium phosphate coatings on recombinant spider silk fibres

Energy Technology Data Exchange (ETDEWEB)

Yang Liang; Habibovic, Pamela; Van Blitterswijk, Clemens A [Department of Tissue Regeneration, University of Twente, PO Box 217, 7500 AE Enschede (Netherlands); Hedhammar, My; Johansson, Jan [Department of Anatomy, Physiology and Biochemistry, Swedish University of Agricultural Sciences, the Biomedical Centre, Box 575, 751 23 Uppsala (Sweden); Blom, Tobias; Leifer, Klaus [Department of Engineering Sciences, Uppsala University, Box 534, S-751 21 Uppsala (Sweden)

2010-08-01

Calcium phosphate ceramic coatings, applied on surfaces of metallic and polymeric biomaterials, can improve their performance in bone repair and regeneration. Spider silk is biocompatible, strong and elastic, and hence an attractive biomaterial for applications in connective tissue repair. Recently, artificial spider silk, with mechanical and structural characteristics similar to those of native spider silk, has been produced from recombinant minispidroins. In the present study, supersaturated simulated body fluid was used to deposit calcium phosphate coatings on recombinant spider silk fibres. The mineralization process was followed in time using scanning electron microscopy equipped with an energy dispersive x-ray (EDX) detector and Raman spectroscope. Focused ion beam technology was used to produce a cross section of a coated fibre, which was further analysed by EDX. Preliminary in vitro experiments using a culture of bone marrow-derived human mesenchymal stem cells (hMSCs) on coated fibres were also performed. This study showed that recombinant spider silk fibres were successfully coated with a homogeneous and thick crystalline calcium phosphate layer. In the course of the mineralization process from modified simulated body fluid, sodium chloride crystals were first deposited on the silk surface, followed by the deposition of a calcium phosphate layer. The coated silk fibres supported the attachment and growth of hMSCs.

Biomimetic calcium phosphate coatings on recombinant spider silk fibres

International Nuclear Information System (INIS)

Yang Liang; Habibovic, Pamela; Van Blitterswijk, Clemens A; Hedhammar, My; Johansson, Jan; Blom, Tobias; Leifer, Klaus

2010-01-01

Calcium phosphate ceramic coatings, applied on surfaces of metallic and polymeric biomaterials, can improve their performance in bone repair and regeneration. Spider silk is biocompatible, strong and elastic, and hence an attractive biomaterial for applications in connective tissue repair. Recently, artificial spider silk, with mechanical and structural characteristics similar to those of native spider silk, has been produced from recombinant minispidroins. In the present study, supersaturated simulated body fluid was used to deposit calcium phosphate coatings on recombinant spider silk fibres. The mineralization process was followed in time using scanning electron microscopy equipped with an energy dispersive x-ray (EDX) detector and Raman spectroscope. Focused ion beam technology was used to produce a cross section of a coated fibre, which was further analysed by EDX. Preliminary in vitro experiments using a culture of bone marrow-derived human mesenchymal stem cells (hMSCs) on coated fibres were also performed. This study showed that recombinant spider silk fibres were successfully coated with a homogeneous and thick crystalline calcium phosphate layer. In the course of the mineralization process from modified simulated body fluid, sodium chloride crystals were first deposited on the silk surface, followed by the deposition of a calcium phosphate layer. The coated silk fibres supported the attachment and growth of hMSCs.

Mullite fibres preparation by aqueous sol-gel process and activation energy of mullitization

International Nuclear Information System (INIS)

Tan Hongbin; Ding Yaping; Yang Jianfeng

2010-01-01

Mullite fibres were prepared by sol-gel process using aluminum carboxylates (ACs) and silica sol. ACs was synthesized from dissolving aluminum powder in a mixture of formic acid and oxalic acid using aluminum chloride hexahydrate as catalyst. A molar ratio of 1:2:1 for aluminum, formic acid and oxalic acid was optimized to obtain clear solution and viscous ACs sol for fibres synthesis. Thermogravimetry-differential scanning calorimetry (TG-DSC), Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), and scanning electron microscopy (SEM) analysis were used to characterize the properties of the gel and ceramic fibres. The gel fibres completely transformed to mullite at 1200 o C, with a smooth surface and uniform diameter. The activation energy for mullite formation in precursor gel fibres was determined by means of differential thermal analysis. The value obtained, E a = 741.4 kJ/mol, was lower than most data reported in the literatures, which was attributed to the silica-alumina micro-phase separation when organic acids decomposed during gel fibres heating.

Dense cermets containing fine grained ceramics and their manufacture

International Nuclear Information System (INIS)

King, H.L.

1986-01-01

This patent describes a method of producing a ceramic-metal composite (cermet) containing boride-oxide ceramic having components of a first metal boride and a second metal oxide, which ceramic is in mixture in the cermet with elemental metal of the second metal, wherein the cermet is produced by sintering a reaction mixture of the first metal oxide, boron oxide and the elemental second metal. The improvement consists of: combining for the reaction mixture; A. (a) first metal oxide; (b) boron oxide; (c) ceramic component in very finely divided form; and (d) elemental second metal in very finely divided form and in an amount of at least a 100 percent molar excess beyond that amount stoichiometrically required to produce the second metal oxide during sintering; and B. sintering the reaction mixture in inert gas atmosphere

Hagfish slime threads as a biomimetic model for high performance protein fibres

International Nuclear Information System (INIS)

Fudge, Douglas S; Hillis, Sonja; Levy, Nimrod; Gosline, John M

2010-01-01

Textile manufacturing is one of the largest industries in the world, and synthetic fibres represent two-thirds of the global textile market. Synthetic fibres are manufactured from petroleum-based feedstocks, which are becoming increasingly expensive as demand for finite petroleum reserves continues to rise. For the last three decades, spider silks have been held up as a model that could inspire the production of protein fibres exhibiting high performance and ecological sustainability, but unfortunately, artificial spider silks have yet to fulfil this promise. Previous work on the biomechanics of protein fibres from the slime of hagfishes suggests that these fibres might be a superior biomimetic model to spider silks. Based on the fact that the proteins within these 'slime threads' adopt conformations that are similar to those in spider silks when they are stretched, we hypothesized that draw processing of slime threads should yield fibres that are comparable to spider dragline silk in their mechanical performance. Here we show that draw-processed slime threads are indeed exceptionally strong and tough. We also show that post-drawing steps such as annealing, dehydration and covalent cross-linking can dramatically improve the long-term dimensional stability of the threads. The data presented here suggest that hagfish slime threads are a model that should be pursued in the quest to produce fibres that are ecologically sustainable and economically viable.

A new classification system for all-ceramic and ceramic-like restorative materials.

Science.gov (United States)

Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

2015-01-01

Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

Mechanical properties of unidirectional and randomly oriented kenaf bast fibre composites using polypropylene resin matrix

International Nuclear Information System (INIS)

Sharifah Hanisah Syed Abd Aziz; Khairul Zaman Mohd Dahlan

2004-01-01

Fibres are known to confer strength and rigidity to the weak and brittle matrix and currently, research in composite materials is being directed at using natural fibers instead of synthetic fibres. In this work long and random kenaf fibers were used in the as-received condition and alkalized with a 0.06M NaOH solution. They were combined with polypropylene thin sheets and hot-pressed to form natural fibre composites. The mechanical properties of the composites were investigated to observe the effect of fibre alignment, fibre treatment, and the method of moulding technique used. A general trend was observed whereby alkalized and long fibre composites give higher flexural modulus and flexural strength compared with random mat and untreated fibres. The long fibre composites also gave a higher work of fracture. However, the correlation between fibre surface treatment and the work of fracture was less clear. The method of moulding used also need to be improved to optimize the performance of the composites manufactured as the overall mechanical test result showed some irregularities. Pre-irradiation on the polypropylene pellets before the composite is manufactured will be considered as one of the mechanism in enhancing the mechanical performance of the composites in future work. (Author)

Low Thermal Expansion Glass Ceramics

CERN Document Server

Bach, Hans

2005-01-01

This book appears in the authoritative series reporting the international research and development activities conducted by the Schott group of companies. This series provides an overview of Schott's activities for scientists, engineers, and managers from all branches of industry worldwide in which glasses and glass ceramics are of interest. Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated. This new extended edition describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics. The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions. Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization. Thus g...

Environment Conscious Ceramics (Ecoceramics): An Eco-Friendly Route to Advanced Ceramic Materials

Science.gov (United States)

Singh, M.

2001-01-01

Environment conscious ceramics (Ecoceramics) are a new class of materials, which can be produced with renewable natural resources (wood) or wood wastes (wood sawdust). This technology provides an eco-friendly route to advanced ceramic materials. Ecoceramics have tailorable properties and behave like ceramic materials manufactured by conventional approaches. Silicon carbide-based ecoceramics have been fabricated by reactive infiltration of carbonaceous preforms by molten silicon or silicon-refractory metal alloys. The fabrication approach, microstructure, and mechanical properties of SiC-based ecoceramics are presented.

Optimisation of mechanical properties of bamboo fibre reinforced-PLA biocomposites

Science.gov (United States)

Nurnadia M., J.; Fazita, M. R. Nurul; Abdul Khalil H. P., S.; Mohamad Haafiz M., K.

2017-12-01

The majority of the raw materials that have been widely used in industries are petroleum-based. Growing environmental awareness, the depletion of fossil fuels, and climate change are the key drivers to seek more ecologically friendly materials, such as natural fibres to replace synthetic fibres in polymeric composite. Among the natural fibres available, bamboo fibre has relatively high strength. Poly (lactic) acid (PLA), one of the well-known biopolymers, has been used as a matrix in order to produce totally biodegradable biocomposites. In this study, bamboo fibres were compounded with PLA by a twin screw extruder. The bamboo fibre reinforced PLA composites were then manufactured via the compression moulding method. The influences of screw speed and die temperature during extrusion on the mechanical properties, the tensile and flexural of the biocomposites, were studied. The effects of fibre content and fibre length were also investigated. Taguchi experimental design approach was adopted to determine the optimum set of conditions to achieve the "best" mechanical properties of the composites. Tensile and flexural properties were characterised based on the D638-10 and D790-10 standards, respectively. It was observed that the fibre aspect ratio and fibre content significantly affected the mechanical performance of bamboo fibres reinforced PLA composites.

Perspective for Fibre-Hybrid Composites in Wind Energy Applications

Science.gov (United States)

2017-01-01

Increasing the efficiency of wind turbines will be vital for the wind energy sector to continue growing. The drive for increased efficiency is pushing turbine manufacturers to shift from glass fibre composite blades towards carbon/glass fibre-hybrid composite blades. This shift brings significant challenges in terms of optimising the design and understanding the failure of these new blade materials. This review therefore surveys the literature on fibre-hybrid composites, with an emphasis on aspects that are relevant for turbine blade materials. The literature on tensile, flexural, compressive, and fatigue performance is critically assessed and areas for future research are identified. Numerical simulations of fibre-hybrid composites have reached a reasonable maturity for tensile failure, but significant progress is required for flexural, compressive, and fatigue failure. Fatigue failure of fibre-hybrid composites in particular, requires more careful attention from both a modelling and experimental point of view. PMID:29117126

Perspective for Fibre-Hybrid Composites in Wind Energy Applications

Directory of Open Access Journals (Sweden)

Yentl Swolfs

2017-11-01

Full Text Available Increasing the efficiency of wind turbines will be vital for the wind energy sector to continue growing. The drive for increased efficiency is pushing turbine manufacturers to shift from glass fibre composite blades towards carbon/glass fibre-hybrid composite blades. This shift brings significant challenges in terms of optimising the design and understanding the failure of these new blade materials. This review therefore surveys the literature on fibre-hybrid composites, with an emphasis on aspects that are relevant for turbine blade materials. The literature on tensile, flexural, compressive, and fatigue performance is critically assessed and areas for future research are identified. Numerical simulations of fibre-hybrid composites have reached a reasonable maturity for tensile failure, but significant progress is required for flexural, compressive, and fatigue failure. Fatigue failure of fibre-hybrid composites in particular, requires more careful attention from both a modelling and experimental point of view.

Perspective for Fibre-Hybrid Composites in Wind Energy Applications.

Science.gov (United States)

Swolfs, Yentl

2017-11-08

Increasing the efficiency of wind turbines will be vital for the wind energy sector to continue growing. The drive for increased efficiency is pushing turbine manufacturers to shift from glass fibre composite blades towards carbon/glass fibre-hybrid composite blades. This shift brings significant challenges in terms of optimising the design and understanding the failure of these new blade materials. This review therefore surveys the literature on fibre-hybrid composites, with an emphasis on aspects that are relevant for turbine blade materials. The literature on tensile, flexural, compressive, and fatigue performance is critically assessed and areas for future research are identified. Numerical simulations of fibre-hybrid composites have reached a reasonable maturity for tensile failure, but significant progress is required for flexural, compressive, and fatigue failure. Fatigue failure of fibre-hybrid composites in particular, requires more careful attention from both a modelling and experimental point of view.

Micromolding for ceramic microneedle arrays

NARCIS (Netherlands)

van Nieuwkasteele-Bystrova, Svetlana Nikolajevna; Lüttge, Regina

2011-01-01

The fabrication process of ceramic microneedle arrays (MNAs) is presented. This includes the manufacturing of an SU-8/Si-master, its double replication resulting in a PDMS mold for production by micromolding and ceramic sintering. The robustness of the replicated structures was tested by means of

A Quality Function Deployment-Based Expert System for Cotton Fibre Selection

Science.gov (United States)

Chakraborty, Shankar; Prasad, Kanika

2018-06-01

The textile industries have seen resurgence in customers' demand for quality products during the preceding few years. This product range is extremely varied, with hand-spun and hand-woven products at one end of the spectrum, while products manufactured from the capital intensive sophisticated machineries at the other end. Since, cotton fibres are predominantly employed as the raw material for manufacturing these products, their proper selection is crucial for sustainable development of the textile/spinning industries. However, availability of numerous cotton fibre alternatives with various physical properties makes this selection process unwieldy and time consuming. Thus, there is need for a structured approach that can incorporate customers' demand into the selection process. This paper demonstrates the application of a structured and logical procedure of selecting the best cotton fibre type to fulfill a set of specified end product requirements through design and development of a quality function deployment (QFD)-based expert system. The QFD technique is employed here to provide due importance to the customers' spoken and unspoken needs, and subsequently calculate the priority weights of the considered cotton fibre properties. Two real time illustrative examples are presented to explicate the applicability and potentiality of the developed expert system to resolve cotton fibre selection problems.

A Quality Function Deployment-Based Expert System for Cotton Fibre Selection

Science.gov (United States)

Chakraborty, Shankar; Prasad, Kanika

2018-01-01

The textile industries have seen resurgence in customers' demand for quality products during the preceding few years. This product range is extremely varied, with hand-spun and hand-woven products at one end of the spectrum, while products manufactured from the capital intensive sophisticated machineries at the other end. Since, cotton fibres are predominantly employed as the raw material for manufacturing these products, their proper selection is crucial for sustainable development of the textile/spinning industries. However, availability of numerous cotton fibre alternatives with various physical properties makes this selection process unwieldy and time consuming. Thus, there is need for a structured approach that can incorporate customers' demand into the selection process. This paper demonstrates the application of a structured and logical procedure of selecting the best cotton fibre type to fulfill a set of specified end product requirements through design and development of a quality function deployment (QFD)-based expert system. The QFD technique is employed here to provide due importance to the customers' spoken and unspoken needs, and subsequently calculate the priority weights of the considered cotton fibre properties. Two real time illustrative examples are presented to explicate the applicability and potentiality of the developed expert system to resolve cotton fibre selection problems.

Development and characterisation of a tungsten-fibre reinforced tungsten composite

International Nuclear Information System (INIS)

Riesch, Johann

2012-01-01

In tungsten-fibre reinforced tungsten, tungsten wire is combined with a tungsten matrix. The outstanding ductility of the fibres and extrinsic mechanisms of energy dissipation lead to an intense toughening. With extensive analytical and experimental investigations a manufacturing method based on chemical vapour infiltration is developed and first material is produced. The toughening mechanisms are shown by means of sophisticated mechanical experiments i.a. X-ray microtomography.

Manufacturing process for cylindrical ceramic tubes with localized imprints and device for application of this process

International Nuclear Information System (INIS)

1985-01-01

This invention involves a process for manufacturing permeable cylindrical ceramic tubes with localized relief such as annular, spiral or simple coiled or double crossed coils or even stipple imprints on their internal face. It is known that one of the techniques for the separation of the mixture of gases with close molecular masses is gaseous diffusion. According to this technique, the gas mixture is circulated under pressure inside tubes constituted by a microporous wall. These tubes, according to a known technique, are constituted by a macroporous ceramic tube, generally called a support, covered on the inside with a microporous layer deposited on this interior wall. The unit constituted by the tube itself or the ''support'' and the microporous layer makes it possible to adapt the total porosity of the covered tube or ''barrier'' in order to obtain an optimal coefficient of gas separation. This technique is used specifically for separation of two gases corresponding to various isotopes of the same simple body. 6 figs

Hybrid Composite Structures : Multifunctionality through Metal Fibres

NARCIS (Netherlands)

Ahmed, T.

2009-01-01

The introduction of fibre reinforced polymer composites into the wings and fuselages of the newest aircraft are changing the design and manufacturing approach. Composites provide greater freedom to designers who want to improve aircraft performance in an affordable way. In this quest, researchers

FibreBags vs. FibreCaps for acid and neutral detergent fibre analysis

OpenAIRE

Koivisto , Jason

2003-01-01

International audience; A new procedure for determining acid detergent fibre and neutral detergent fibre (ADF and NDF) was developed to reduce the need for filtration and to allow for batch processing of forage samples. The FibreBag system is an economically necessary evolution of the earlier FibreCap system. The purpose of this enquiry was to determine if the FibreBag is a suitable replacement for the FibreCap. The FibreBag method produced very similar results to the FibreCap system of analy...

Fiscal 1999 achievement report on research and development of industrial technologies. Research and development of synergy ceramics; 1999 nendo sangyo kagaku gijutsu kenkyu kaihatsu seika hokokusho. Synergy ceramics no kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Efforts are conducted in the two fields of (1) survey and research and (2) development of technology for evaluating high temperature dynamic corrosion characteristics of heat resistant ceramics. In field (1), a comprehensive survey is conducted, an application study is conducted about high temperature gas separating ceramic membranes, and efforts are made to put to practical use ceramic parts manufactured by a low cost production process. In the application study of ceramic membranes, technologies are developed for a process of manufacturing high temperature gas separating porous ceramic membranes capable of separating and purifying gas emissions and gas ingredients, which involves the development of technologies for improving on gas separation and purification functions, development of technology of providing catalyst support function, technology of porous membrane formation, evaluation of separation characteristics, and so forth. In an application study for ceramic parts manufactured by a low cost manufacturing process, which involves structural ceramics, optimization is accomplished for materials synthesizing technologies by means of mechanical alloying, and cylinder liners are fabricated and evaluated for a natural gas engine made of silicon nitride based ceramics. In field (2), a high temperature dynamic corrosion testing device is built for heat shield coatings. (NEDO)

Ceramic molar crown reproducibility by digital workflow manufacturing: An in vitro study.

Science.gov (United States)

Jeong, Ii-Do; Kim, Woong-Chul; Park, Jinyoung; Kim, Chong-Myeong; Kim, Ji-Hwan

2017-08-01

This in vitro study aimed to analyze and compare the reproducibility of zirconia and lithium disilicate crowns manufactured by digital workflow. A typodont model with a prepped upper first molar was set in a phantom head, and a digital impression was obtained with a video intraoral scanner (CEREC Omnicam; Sirona GmbH), from which a single crown was designed and manufactured with CAD/CAM into a zirconia crown and lithium disilicate crown (n=12). Reproducibility of each crown was quantitatively retrieved by superimposing the digitized data of the crown in 3D inspection software, and differences were graphically mapped in color. Areas with large differences were analyzed with digital microscopy. Mean quadratic deviations (RMS) quantitatively obtained from each ceramic group were statistically analyzed with Student's t-test (α=.05). The RMS value of lithium disilicate crown was 29.2 (4.1) µm and 17.6 (5.5) µm on the outer and inner surfaces, respectively, whereas these values were 18.6 (2.0) µm and 20.6 (5.1) µm for the zirconia crown. Reproducibility of zirconia and lithium disilicate crowns had a statistically significant difference only on the outer surface ( P <.001). The outer surface of lithium disilicate crown showed over-contouring on the buccal surface and under-contouring on the inner occlusal surface. The outer surface of zirconia crown showed both over- and under-contouring on the buccal surface, and the inner surface showed under-contouring in the marginal areas. Restoration manufacturing by digital workflow will enhance the reproducibility of zirconia single crowns more than that of lithium disilicate single crowns.

Current status and future aspects of R&D activities on electro- ceramic components in Japanese industry

Science.gov (United States)

Takagi, Hiroshi

2011-05-01

The oldest pottery in Japan was made 16,500 years ago in Jomon period. On the background of a long history of Japanese ceramics, Murata and other Japanese manufacturers have been developing electro-ceramic materials and manufacturing many kinds of electronic components using them. In 1937, TDK manufactured ferrite cores first in the world. Then, Japanese electro-ceramic industry has led the world on electro-ceramic materials and components until now, especially in the fields of BaTiO3, PZT, PTC thermistor, ZnO varistor and insulating ceramics. From the analysis of the papers reported lately, R&D activities of Japanese manufacturers are understood to cover not only improving properties of electro-ceramics, but also appropriate technologies and basic technologies.

Manufacturing process scale-up of optical grade transparent spinel ceramic at ArmorLine Corporation

Science.gov (United States)

Spilman, Joseph; Voyles, John; Nick, Joseph; Shaffer, Lawrence

2013-06-01

While transparent Spinel ceramic's mechanical and optical characteristics are ideal for many Ultraviolet (UV), visible, Short-Wave Infrared (SWIR), Mid-Wave Infrared (MWIR), and multispectral sensor window applications, commercial adoption of the material has been hampered because the material has historically been available in relatively small sizes (one square foot per window or less), low volumes, unreliable supply, and with unreliable quality. Recent efforts, most notably by Technology Assessment and Transfer (TA and T), have scaled-up manufacturing processes and demonstrated the capability to produce larger windows on the order of two square feet, but with limited output not suitable for production type programs. ArmorLine Corporation licensed the hot-pressed Spinel manufacturing know-how of TA and T in 2009 with the goal of building the world's first dedicated full-scale Spinel production facility, enabling the supply of a reliable and sufficient volume of large Transparent Armor and Optical Grade Spinel plates. With over $20 million of private investment by J.F. Lehman and Company, ArmorLine has installed and commissioned the largest vacuum hot press in the world, the largest high-temperature/high-pressure hot isostatic press in the world, and supporting manufacturing processes within 75,000 square feet of manufacturing space. ArmorLine's equipment is capable of producing window blanks as large as 50" x 30" and the facility is capable of producing substantial volumes of material with its Lean configuration and 24/7 operation. Initial production capability was achieved in 2012. ArmorLine will discuss the challenges that were encountered during scale-up of the manufacturing processes, ArmorLine Optical Grade Spinel optical performance, and provide an overview of the facility and its capabilities.

The mechanical properties, deformation and thermomechanical properties of alkali treated and untreated Agave continuous fibre reinforced epoxy composites

International Nuclear Information System (INIS)

Mylsamy, K.; Rajendran, I.

2011-01-01

Research highlights: → New renewable and biodegradable Agave americana fibre. → Environmentally free materials. → Good mechanical properties of Agave fibre reinforced epoxy composite materials. → Surface modification of the fibre (Alkali treatment) imported good mechanical properties. → Future scope in light weight materials manufacture. -- Abstract: The mechanical properties such as tensile, compressive, flexural, impact strength and water absorption of the alkali treated continuous Agave fibre reinforced epoxy composite (TCEC) and untreated continuous Agave fibre reinforced epoxy composite (UTCEC) were analysed. A comparison of the surfaces of TCEC and UTCEC composites was carried out by dynamic mechanical analysis (DMA), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). The thermomechanical properties of the composite reinforced with sodium hydroxide (NaOH) treated Agave fibres were considerably good as the shrinkage of the fibre during alkali treatment had facilitated more points of fibre resin interface. The SEM micrograph and FTIR spectra of the impact fracture surfaces of TCEC clearly demonstrate the better interfacial adhesion between fibre and the matrix. In both analyses the TCEC gave good performance than UTCEC and, thus, there is a scope for its application in light weight manufacture in future.

Ceramic-supported thin PVA pervaporation membranes combining high flux and high selectivity : contradicting the flux-selectivity paradigm

NARCIS (Netherlands)

Peters, T.A.; Poeth, C.H.S.; Benes, N.E.; Buijs, H.C.W.M.; Vercauteren, F.F.; Keurentjes, J.T.F.

2006-01-01

Thin, high-flux and highly selective cross-linked poly(vinyl)alcohol waterselective layers have been prepared on top of hollow fibre ceramic supports. The supports consist of an alpha-Al2O3 hollow fibre substrate and an intermediate gamma-Al2O3 layer, which provides a sufficiently smooth surface for

Emerging Ceramic-based Materials for Dentistry

Science.gov (United States)

Denry, I.; Kelly, J.R.

2014-01-01

Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

Ceramic Prototypes – Design, Computation, and Digital Fabrication

Directory of Open Access Journals (Sweden)

M. Bechthold

2016-12-01

Full Text Available Research in ceramic material systems at Harvard University has introduced a range of novel applications which combine digital manufacturing technologies and robotics with imaginative design and engineering methods. Prototypes showcase the new performative qualities of ceramics and the integration of this material in today’s construction culture. Work ranges from daylight control systems to structural applications and a robotic tile placement system. Emphasis is on integrating novel technologies with tried and true manufacturing methods. The paper describes two distinct studies – one on 3D print-ing of ceramics, the other on structural use of large format thin tiles.

Nano-Ceramic Coated Plastics

Science.gov (United States)

Cho, Junghyun

2013-01-01

Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

Emerging ceramic-based materials for dentistry.

Science.gov (United States)

Denry, I; Kelly, J R

2014-12-01

Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. © International & American Associations for Dental Research.

Microwave sintering of ceramic materials

Science.gov (United States)

Karayannis, V. G.

2016-11-01

In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

Effect of boron oxide addition on fibre drawing, mechanical properties and dissolution behaviour of phosphate-based glass fibres with fixed 40, 45 and 50 mol% P2O5.

Science.gov (United States)

Sharmin, Nusrat; Parsons, Andrew J; Rudd, Chris D; Ahmed, Ifty

2014-11-01

Previous studies investigating manufacture of phosphate-based glass fibres from glasses fixed with P2O5 content less than 50 mol% showed that continuous manufacture without breakage was very difficult. In this study, nine phosphate-based glass formulations from the system P2O5-CaO-Na2O-MgO-B2O3 were prepared with P2O5 contents fixed at 40, 45 and 50 mol%, where Na2O was replaced by 5 and 10 mol% B2O3 and MgO and CaO were fixed to 24 and 16 mol%, respectively. The effect of B2O3 addition on the fibre drawing, fibre mechanical properties and dissolution behaviour was investigated. It was found that addition of 5 and 10 mol% B2O3 enabled successful drawing of continuous fibres from glasses with phosphate (P2O5) contents fixed at 40, 45 and 50 mol%. The mechanical properties of the fibres were found to significantly increase with increasing B2O3 content. The highest tensile strength (1200 ± 130 MPa) was recorded for 45P2O5-16CaO-5Na2O-24MgO-10B2O3 glass fibres. The fibres were annealed, and a comparison of the mechanical properties and mode of degradation of annealed and non-annealed fibres were investigated. A decrease in tensile strength and an increase in tensile modulus were observed for the annealed fibres. An assessment of the change in mechanical properties of both the annealed and non-annealed fibres was performed in phosphate-buffered saline (PBS) at 37℃ for 28 and 60 days, respectively. Initial loss of mechanical properties due to annealing was found to be recovered with degradation. The B2O3-containing glass fibres were found to degrade at a much slower rate as compared to the non-B2O3-containing fibres. Both annealed and non-annealed fibres exhibited a peeling effect of the fibre's outer layer during degradation. © The Author(s) 2014 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav.

Ceramic transactions: Environmental and waste management issues in the ceramic industry. Volume 39

International Nuclear Information System (INIS)

Mellinger, G.B.

1994-01-01

A symposium on environmental and waste management issues in the ceramic industry took place in Cincinnati, Ohio, April 19-22, 1993. The symposium was held in conjunction with the 95th Annual Meeting of the American Ceramic Society and was sponsored by the Ceramic Manufacturing Council, Legislative and Regulatory Affairs Committee with the Glass and Optical Materials, Basic Science, Cements, Nuclear, Refractory Ceramics, Structural Clay Products, Whitewares, Design, Electronics, Engineering Ceramics, and Materials and Equipment Divisions. This volume documents several of the papers that were presented at the symposium. Papers presented in this volume are categorized under the following headings: vitrification of hazardous and mixed wastes; waste glass properties and microstructure; processing of nuclear waste disposal glasses; waste form qualification; glass dissolution: modeling and mechanisms; systems and field testing of waste forms

In-situ polymerisation of fully bioresorbable polycaprolactone/phosphate glass fibre composites: In vitro degradation and mechanical properties.

Science.gov (United States)

Chen, Menghao; Parsons, Andrew J; Felfel, Reda M; Rudd, Christopher D; Irvine, Derek J; Ahmed, Ifty

2016-06-01

Fully bioresorbable composites have been investigated in order to replace metal implant plates used for hard tissue repair. Retention of the composite mechanical properties within a physiological environment has been shown to be significantly affected due to loss of the integrity of the fibre/matrix interface. This study investigated phosphate based glass fibre (PGF) reinforced polycaprolactone (PCL) composites with 20%, 35% and 50% fibre volume fractions (Vf) manufactured via an in-situ polymerisation (ISP) process and a conventional laminate stacking (LS) followed by compression moulding. Reinforcing efficiency between the LS and ISP manufacturing process was compared, and the ISP composites revealed significant improvements in mechanical properties when compared to LS composites. The degradation profiles and mechanical properties were monitored in phosphate buffered saline (PBS) at 37°C for 28 days. ISP composites revealed significantly less media uptake and mass loss (pproperties of ISP composites were substantially higher (p<0.0001) than those of the LS composites, which showed that the ISP manufacturing process provided a significantly enhanced reinforcement effect than the LS process. During the degradation study, statistically higher flexural property retention profiles were also seen for the ISP composites compared to LS composites. SEM micrographs of fracture surfaces for the LS composites revealed dry fibre bundles and poor fibre dispersion with polymer rich zones, which indicated poor interfacial bonding, distribution and adhesion. In contrast, evenly distributed fibres without dry fibre bundles or polymer rich zones, were clearly observed for the ISP composite samples, which showed that a superior fibre/matrix interface was achieved with highly improved adhesion. Copyright © 2015 Elsevier Ltd. All rights reserved.

Hydrometric characterization of the clays used in the manufacture of ceramic products in Ocaña, Norte de Santander

Directory of Open Access Journals (Sweden)

Ricardo Andrés García León

2017-01-01

Full Text Available Introduction: Currently in Ocaña, Norte de Santander exists a great variety of natural deposits that can be used to manufacture products of masonry as they are blocks, tiles, bricks, tiles, among others; But the manufacturing companies obtain a lot of waste due to the lack of technological analysis of the raw material to forecast the behavior of the ceramic pastes and to improve the quality of the final product. Objective: In the present work the physical characterization by hydrometry of the clays used in one of the companies dedicated to the manufacture of H-10 blocks in Ocaña, Norte de Santander, was carried out. Methodology: The development of the research was carried out by performing physical tests on samples of clays with which the percentages of sands, silts, and clays were determined; Which were located in the Winkler diagram to identify the types of existing clays according to their texture and the type of product that can be made to be able to formulate a paste of ceramic material. Results: The results obtained show that the clays currently used by the company are in the minimum indexes for the elaboration of blocks, reason why the addition of other clays with which the adequate level of quality with which they comply the requirements established by current standards. Conclusions: It is indispensable to characterize the clays to optimize the production pulp and to avoid imperfections in the final product (Block H-10, thus evidently improving the environmental and economic resources of the company.

An Integrated DEMATEL-VIKOR Method-Based Approach for Cotton Fibre Selection and Evaluation

Science.gov (United States)

Chakraborty, Shankar; Chatterjee, Prasenjit; Prasad, Kanika

2018-01-01

Selection of the most appropriate cotton fibre type for yarn manufacturing is often treated as a multi-criteria decision-making (MCDM) problem as the optimal selection decision needs to be taken in presence of several conflicting fibre properties. In this paper, two popular MCDM methods in the form of decision making trial and evaluation laboratory (DEMATEL) and VIse Kriterijumska Optimizacija kompromisno Resenje (VIKOR) are integrated to aid the cotton fibre selection decision. DEMATEL method addresses the interrelationships between various physical properties of cotton fibres while segregating them into cause and effect groups, whereas, VIKOR method helps in ranking all the considered 17 cotton fibres from the best to the worst. The derived ranking of cotton fibre alternatives closely matches with that obtained by the past researchers. This model can assist the spinning industry personnel in the blending process while making accurate fibre selection decision when cotton fibre properties are numerous and interrelated.

Pre-Hispanic ceramics analyzed using PIXE and radiographic techniques

International Nuclear Information System (INIS)

Lima, S.C.; Rizzutto, M.A.; Added, N.; Barbosa, M.D.L.; Trindade, G.F.; Fleming, M.I.D.A.

2011-01-01

Ceramics objects are the most common artifacts found during excavation of archaeological sites and often depicts cultural habits and manufacturing technologies of the culture. The determination of macroscopic and microscopic characteristics of the ceramic objects such as the ceramic porosity, addition of tempers in the clay, main chemical components and the trace elements present in the ceramic can reveal many aspects about the manufacturing processes used by the culture, its degree of development, the provenance of the raw materials and the exchange networks. Also the radiography can help to investigate the manufactured processes, the size of the tempers used and the conservation status of the artifacts. In this present work two non-destructive techniques, radiography and PIXE (Particle Induced X-ray Emission) were used to characterize one set of thirty-six pre-Hispanic ceramic pieces from the Chimu Culture conserved in the Museu de Arqueologia e Etnologia (MAE/USP). The PIXE analyses performed in the external beam setup at LAMFI (Laboratório de Análise de Materiais por Feixes Iônicos) allowed measure the principal chemical elements such as Al, Si, K, Ti, Fe and Ca, present in this group of pieces. X-ray imagings allowed identify the manufacture processes, the granularity of the tempers used, as well as the similarity and the differences between the pieces studied.

Effect of sepiolite on the flocculation of suspensions of fibre-reinforced cement

International Nuclear Information System (INIS)

Jarabo, Rocio; Fuente, Elena; Moral, Ana; Blanco, Angeles; Izquierdo, Laura; Negro, Carlos

2010-01-01

Sepiolite is used to increase thixotropy of cement slurries for easier processing, to prevent sagging and to provide a better final quality in the manufacture of fibre-reinforced cement products. However, the effect of sepiolite on flocculation and its interactions with the components of fibre cement are yet unknown. The aim of this research is to study the effects of sepiolite on the flocculation of different fibre-reinforced cement slurries induced by anionic polyacrylamides (A-PAMs). Flocculation and floc properties were studied by monitoring the chord size distribution in real time employing a focused beam reflectance measurement (FBRM) probe. The results show that sepiolite increases floc size and floc stability in fibre-cement suspensions. Sepiolite competes with fibres and clay for A-PAMs adsorption and its interaction with A-PAM improves flocculation of mineral particles.

Processing technology for advanced fibre composites with thermoplastic matrices

Energy Technology Data Exchange (ETDEWEB)

Lystrup, Aa. [Risoe National Lab., Materials Research Dept., Roskilde (Denmark)

1997-12-31

Technologies and semi-raw materials for the manufacture of thermoplastic composites with continuous fibres are discussed. Autoclave consolidation, vacuum consolidation and press consolidation are all processes which are suitable for the manufacture of components with a three dimensional geometry. Autoclave consolidation is primarily for high quality components with high fibre content and complex geometry; using vacuum consolidation, very large components can be produced without the need of an autoclave, and the press consolidation technique is a very fast process suitable for mass production of smaller parts. Filament winding is used primarily for the manufacture of rotationally symmetrical components, and some of the technologies in use are winding with a continuously in-situ consolidation, winding inside an oven and room temperature winding followed by an autoclave consolidation. Semi-raw materials for thermoplastic composites exist as both prepregs and postpregs in many different forms, of which many are still under development. Some of the basic processing properties for the different types of semi-raw materials and most commonly used thermoplastic polymers are given. (au) 37 refs.

Self-Sensing Composites: In-Situ Detection of Fibre Fracture

Directory of Open Access Journals (Sweden)

Shoaib A. Malik

2016-04-01

Full Text Available The primary load-bearing component in a composite material is the reinforcing fibres. This paper reports on a technique to study the fracture of individual reinforcing fibres or filaments in real-time. Custom-made small-diameter optical fibres with a diameter of 12 (±2 micrometres were used to detect the fracture of individual filaments during tensile loading of unreinforced bundles and composites. The unimpregnated bundles were end-tabbed and tensile tested to failure. A simple technique based on resin-infusion was developed to manufacture composites with a negligible void content. In both cases, optical fibre connectors were attached to the ends of the small-diameter optical fibre bundles to enable light to be coupled into the bundle via one end whilst the opposite end was photographed using a high-speed camera. The feasibility of detecting the fracture of each of the filaments in the bundle and composite was demonstrated. The in-situ damage detection technique was also applied to E-glass bundles and composites; this will be reported in a subsequent publication.

Mechanical, degradation and cytocompatibility properties of magnesium coated phosphate glass fibre reinforced polycaprolactone composites.

Science.gov (United States)

Liu, Xiaoling; Hasan, Muhammad S; Grant, David M; Harper, Lee T; Parsons, Andrew J; Palmer, Graham; Rudd, Chris D; Ahmed, Ifty

2014-11-01

Retention of mechanical properties of phosphate glass fibre reinforced degradable polyesters such as polycaprolactone and polylactic acid in aqueous media has been shown to be strongly influenced by the integrity of the fibre/polymer interface. A previous study utilising 'single fibre' fragmentation tests found that coating with magnesium improved the fibre and matrix interfacial shear strength. Therefore, the aim of this study was to investigate the effects of a magnesium coating on the manufacture and characterisation of a random chopped fibre reinforced polycaprolactone composite. Short chopped strand non-woven phosphate glass fibre mats were sputter coated with degradable magnesium to manufacture phosphate glass fibre/polycaprolactone composites. The degradation behaviour (water uptake, mass loss and pH change of the media) of these polycaprolactone composites as well as of pure polycaprolactone was investigated in phosphate buffered saline. The Mg coated fibre reinforced composites revealed less water uptake and mass loss during degradation compared to the non-coated composites. The cations released were also explored and a lower ion release profile for all three cations investigated (namely Na(+), Mg(2+) and Ca(2+)) was seen for the Mg coated composite samples. An increase of 17% in tensile strength and 47% in tensile modulus was obtained for the Mg coated composite samples. Both flexural and tensile properties were investigated and a higher retention of mechanical properties was obtained for the Mg coated fibre reinforced composite samples up to 10 days immersion in PBS. Cytocompatibility study showed both composite samples (coated and non-coated) had good cytocompatibility with human osteosarcoma cell line. © The Author(s) 2014 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav.

The magnetic properties of aligned M hexa-ferrite fibres

International Nuclear Information System (INIS)

Pullar, R.C.; Bhattacharya, A.K.

2006-01-01

Aligned and random fibres of strontium hexa ferrite (SrM, SrFe 12 O 19 ) and barium hexaferrite (BaM, BaFe 12 O 19 ) were manufactured by blow spinning from an aqueous inorganic sol-gel precursor, which was then fired to give the hexagonal ferrite fibre. Their magnetic properties were studied by VSM, investigating the evolution of these properties with firing and measurement temperature, and in particular the effects of fibre alignment. It has been predicted that aligned ferrite fibres will demonstrate an enhanced magnetisation along the axis of alignment with respect to perpendicular to the axis, and this has been demonstrated here for the first time. The optimum firing temperature was 1000 deg. C, at which point they still had submicron grains. In BaM random fibres M s =63.8 emu g -1 and H c =428.1 kA m -1 , and in SrM random fibres M s =63.3 emu g -1 and H c =452.8 kA m -1 , high values for polycrystalline materials. Fibres aligned parallel to the applied field had saturation magnetisation (M s ) values equal to those of the random fibres, whilst fibres aligned perpendicular to the field had M s values 62% and 75% lower, for BaM and SrM, respectively. There was no change in coercivity (H c ) between random or aligned fibres of any orientation, and fibres aligned 45 deg. and parallel to H appeared identical. Therefore, properties along the axis of alignment were superior when compared to measurements perpendicular to the axis of alignment, giving a directionality to the magnetisation in an otherwise randomly oriented ferrite material

Microstructured Optical Fibres

DEFF Research Database (Denmark)

1999-01-01

The present invention relates to a new class of optical waveguides, in which waveguiding along one or more core regions is obtained through the application of the Photonic Bandgap (PBG) effect. The invention further relates to optimised two-dimensional lattice structures capable of providing......, which are easy to manufacture. Finally, the present invention relates to a new fabrication technique, which allows easy manufacturing of preforms for photonic crystal fibers with large void filling fractions, as well as it allows a high flexibility in the design of the cladding and core structures....... complete PBGs, which reflects light incident from air or vacuum. Such structures may be used as cladding structures in optical fibres, where light is confined and thereby guided in a hollow core region. In addition, the present invention relates to designs for ultra low-loss PBG waveguiding structures...

Positron annihilation in transparent ceramics

Science.gov (United States)

Husband, P.; Bartošová, I.; Slugeň, V.; Selim, F. A.

2016-01-01

Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics.

Positron annihilation in transparent ceramics

International Nuclear Information System (INIS)

Husband, P; Selim, F A; Bartošová, I; Slugeň, V

2016-01-01

Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics. (paper)

Manufacturing of azimuthally symmetric long-period fibre gratings using a CO2 laser

OpenAIRE

2012-01-01

M.Ing. The development of fibre optic technology as we know it today, has taken a giant leap forward since the introduction of Internet technology and other telecommunication devices. More recently, the need exists to retrieve and send huge amounts of data fast and efficiently by using fibre optic cable in computer networks, without the need of expensive equipment. Due to the large amounts of data (like video and audio) that has to be sent and received across a computer network at large di...

Microstructural characterization and influence of manufacturing parameters on technological properties of vitreous ceramic materials

Energy Technology Data Exchange (ETDEWEB)

Njoya, D. [Laboratoire de Physico-chimie des Materiaux Mineraux, Departement de Chimie Inorganique, Faculte des Sciences, Universite de Yaounde I, B.P. 812, Yaounde (Cameroon); Laboratoire de Physico-chimie des Materiaux et Environnement, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Hajjaji, M., E-mail: Hajjaji@ucam.ac.ma [Laboratoire de Physico-chimie des Materiaux et Environnement, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Bacaoui, A. [Laboratoire de Chimie Organique Appliquee, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Njopwouo, D. [Laboratoire de Physico-chimie des Materiaux Mineraux, Departement de Chimie Inorganique, Faculte des Sciences, Universite de Yaounde I, B.P. 812, Yaounde (Cameroon)

2010-03-15

Microstructure of vitreous ceramic samples manufactured from kaolinitic-clay and feldspars raw materials from Cameroon was investigated in the range 1150-1250 deg. C by X-ray diffraction and scanning electron microscopy and by measuring some technological properties. Moreover, the simultaneous influence of feldspars content, heating temperature and soaking time on water absorption and firing shrinkage was evaluated by adopting the response surface methodology (Doehlert matrix), using the New Efficient Methodology for Research using Optimal Design (NEMROD) software. The results show that a spinel phase, mullite, glassy phase and some amount of hematite were formed. However, the spinel phase and potassic feldspar, as compared to the sodic one, disappeared at moderate firing temperature and soaking time. Apparently, mullite developed from spinel phase, which is formed from the demixion of metakaolin. On the other hand, it is found that the effects of fluxing content and firing temperature on the measured properties were almost similar and more influent than soaking time. Antagonistic and synergetic interactions existed between the considered parameters, and their importance differed for the considered properties. By using this mathematical tool, suitable operating conditions for manufacturing vitreous bodies were determined.

Microstructural characterization and influence of manufacturing parameters on technological properties of vitreous ceramic materials

International Nuclear Information System (INIS)

Njoya, D.; Hajjaji, M.; Bacaoui, A.; Njopwouo, D.

2010-01-01

Microstructure of vitreous ceramic samples manufactured from kaolinitic-clay and feldspars raw materials from Cameroon was investigated in the range 1150-1250 deg. C by X-ray diffraction and scanning electron microscopy and by measuring some technological properties. Moreover, the simultaneous influence of feldspars content, heating temperature and soaking time on water absorption and firing shrinkage was evaluated by adopting the response surface methodology (Doehlert matrix), using the New Efficient Methodology for Research using Optimal Design (NEMROD) software. The results show that a spinel phase, mullite, glassy phase and some amount of hematite were formed. However, the spinel phase and potassic feldspar, as compared to the sodic one, disappeared at moderate firing temperature and soaking time. Apparently, mullite developed from spinel phase, which is formed from the demixion of metakaolin. On the other hand, it is found that the effects of fluxing content and firing temperature on the measured properties were almost similar and more influent than soaking time. Antagonistic and synergetic interactions existed between the considered parameters, and their importance differed for the considered properties. By using this mathematical tool, suitable operating conditions for manufacturing vitreous bodies were determined.

Synthesis and characterization of biomorphic ceramics

International Nuclear Information System (INIS)

Rambo, Carlos Renato

2001-01-01

Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO 2 originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

Air-structured optical fibre drawn from a 3D-printed preform

OpenAIRE

Cook, Kevin; Canning, John; Leon-Saval, Sergio; Reid, Zane; Hossain, Md Arafat; Comatti, Jade-Edouard; Luo, Yanhua; Peng, Gang-Ding

2016-01-01

A structured optical fibre is drawn from a 3D-printed structured preform. Preforms containing a single ring of holes around the core are fabricated using filament made from a modified butadiene polymer. More broadly, 3D printers capable of processing soft glasses, silica and other materials are likely to come on line in the not-so distant future. 3D printing of optical preforms signals a new milestone in optical fibre manufacture.

Low-weight Impact Behaviour of Carbon Fibre Reinforced Methyl Methacrylate Nanocomposites

Directory of Open Access Journals (Sweden)

Virginija Jankauskaitė

2015-06-01

Full Text Available Inthis study, the carbon fibre reinforced methyl methacrylate (CF/MMA compositetoecap for safety shoes was manufactured to increase the energy absorptioncapacity during impact. Different types of nanofillers such as organic andinorganic nanotubes, unmodified and organically modified nanoclays were appliedto modify matrix impact properties. The drop-weight impact tests of thenanocomposite toecap were performed with respect to nanofiller nature andcarbon fibre stacking sequence. It was found that the most influence on thestiffness and impact damage of the carbon fibre methyl methacrylatenanocomposite toecaps besides stacking sequence show organic and inorganic nanotubesor unmodified nanoclay.DOI: http://dx.doi.org/10.5755/j01.ms.21.2.7075

Adjusting dental ceramics: An in vitro evaluation of the ability of various ceramic polishing kits to mimic glazed dental ceramic surface.

Science.gov (United States)

Steiner, René; Beier, Ulrike S; Heiss-Kisielewsky, Irene; Engelmeier, Robert; Dumfahrt, Herbert; Dhima, Matilda

2015-06-01

During the insertion appointment, the practitioner is often faced with the need to adjust ceramic surfaces to fit a restoration to the adjacent or opposing dentition and soft tissues. The purpose of this study was to assess the ceramic surface smoothness achieved with various commercially available ceramic polishing kits on different commonly used ceramic systems. The reliability of the cost of a polishing kit as an indicator of improved surface smoothness was assessed. A total of 350 ceramic surfaces representing 5 commonly available ceramic systems (IPS Empress Esthetic, IPS e.max Press, Cergo Kiss, Vita PM 9, Imagine PressX) were treated with 5 types of ceramic polishing systems (Cerapreshine, 94006C, Ceramiste, Optrafine, Zenostar) by following the manufacturers' guidelines. The surface roughness was measured with a profilometer (Taylor Hobson; Precision Taylor Hobson Ltd). The effects of ceramic systems and polishing kits of interest on surface roughness were analyzed by 2-way ANOVA, paired t test, and Bonferroni corrected significance level. The ceramic systems and polishing kits statistically affected surface roughness (Pceramic surface. No correlation could be established between the high cost of the polishing kit and low surface roughness. None of the commonly used ceramic polishing kits could create a surface smoother than that of glazed ceramic (Pceramic polishing kits is not recommended as a reliable indicator of better performance of ceramic polishing kits (P>.30). Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

Preliminary analysis in a clayey mass aimed at ceramic blocks production: physical and mineralogical characteristics

International Nuclear Information System (INIS)

Silva, L.J.M.D. da; Apolonio, T.G.; Salviano, A.F.; Taveira, S.K.A.; Garcia, T.G.C.; Silva, J; Luna, P.A.; Macedo, R.S.

2016-01-01

The physical, chemical and mineralogical characterization of the clayey mass are important in determining its properties, allowing a better knowledge of the raw material used in the manufacture of ceramic products. This work aims to characterize the raw material used in the manufacture of ceramic sealing blocks in a ceramic industry. Thus, it was evaluated by laboratory tests the raw material used in the production of ceramic blocks in a ceramics industry in the region of Carnauba dos Dantas, RN. The methodology used in the tests is the same as the IPT, which consists in carrying out the plasticity testing, particle size, chemical analysis and X-ray diffraction. Results indicate that the sample studied by the physical and mineralogical characteristics, has the potential to be applied in the manufacture of red ceramic products for use in construction. (author)

Mould insert fabrication of a single-mode fibre connector alignment structure optimized by justified partial metallization

International Nuclear Information System (INIS)

Wissmann, Markus; Barié, Nicole; Guttmann, Markus; Schneider, Marc; Kolew, Alexander; Besser, Heino; Pfleging, Wilhelm; Hofmann, Andreas; Van Erps, Jürgen; Beri, Stefano; Watté, Jan

2015-01-01

For mass production of multiscale-optical components, microstructured moulding tools are needed. Metal tools are used for hot embossing or injection moulding of microcomponents made of a thermoplastic polymer. Microstructures with extremely tight specifications, e.g. low side wall roughness and high aspect ratios are generally made by lithographic procedures such as x-ray lithography or deep proton writing. However, these processes are unsuitable for low-cost mass production. An alternative manufacturing method of moulding tools has been developed at the Karlsruhe Institute of Technology (KIT). This article describes a mould insert fabrication and a new replication process for self-centring fibre alignment structures for low loss field installable single-mode fibre connectors, developed and fabricated by the Vrije Universiteit Brussel (VUB) in collaboration with TE Connectivity. These components are to be used in fibre-to-the-home networks and support the deployment and maintenance of fibre optic links. The special feature of this particular fibre connector is a self-centring fibre alignment, achieved by means of a through hole with deflectable cantilevers acting as micro-springs. The particular challenge is the electroforming of through holes with a centre hole diameter smaller than 125 µm. The fibre connector structure is prototyped by deep proton writing in polymethylmethacrylate and used as a sacrificial part. Using joining, physical vapour deposition and electroforming technology, a negative copy of the prototyped connector is transferred into nickel to be used as a moulding tool. The benefits of this replication technique are a rapid and economical fabrication of moulding tools with high-precision microstructures and a long tool life. With these moulding tools low-cost mass production is possible. We present the manufacturing chain we have established. Each individual manufacturing step of the mould insert fabrication will be shown in this report. The

Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

Science.gov (United States)

Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

2018-03-01

This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

Experimental and theoretical assessment of flexural properties of hybrid natural fibre composites

DEFF Research Database (Denmark)

Raghavalu Thirumalai, Durai Prabhakaran; Toftegaard, Helmuth Langmaack; Markussen, Christen Malte

2014-01-01

The concept of hybridization of natural fibre composites with synthetic fibres is attracting increasing scientific attention. The present study addresses the flexural properties of hybrid flax/glass/epoxy composites to demonstrate the potential benefits of hybridization. The study covers both...... experimental and theoretical assessments. Composite laminates with different hybrid fibre mixing ratios and different layer configurations were manufactured, and their volumetric composition and flexural properties were measured. The relationship between volume fractions in the composites is shown to be well...... predicted as a function of the hybrid fibre mixing ratio. The flexural modulus of the composites is theoretically assessed by using micromechanical models and laminate theory. The model predictions are compared with the experimentally determined flexural properties. Both approaches show that the flexural...

Synthesis of poly(dimethylsilylene-co-diphenylsilylene) polymers as precursors for SiC ceramics

International Nuclear Information System (INIS)

Bushnell-Watson, S.M.; Emsley, R.J.P.; Morris, M.J.; Sharp, J.H.

1993-01-01

Silicon carbide ceramics, especially fibres, are being fabricated via polymeric precursors. Although such fibres are commercially available, there is a demand for improved performance particularly at elevated temperatures. A range of copolymers has been synthesized from the monomers, dimethyldichlorosilane and diphenyldichlorosilane, by a Wurtz reaction involving dechlorination using sodium metal in xylene. The products of reaction were characterised by a range of techniques, including gel permeation chromatography (GPC), infra-red spectroscopy (IR), X-ray powder diffraction (XRD) and thermogravimetry (TG). (orig.)

[Influence of coping material selection and porcelain firing on marginal and internal fit of computer-aided design/computer- aided manufacturing of zirconia and titanium ceramic implant-supported crowns].

Science.gov (United States)

Cuiling, Liu; Liyuan, Yang; Xu, Gao; Hong, Shang

2016-06-01

This study aimed to investigate the influence of coping material and porcelain firing on the marginal and internal fit of computer-aided design/computer-aided manufacturing (CAD/CAM) of zirconia ceramic implant- and titanium ceramic implant-supported crowns. Zirconia ceramic implant (group A, n = 8) and titanium metal ceramic implant-supported crowns (group B, n = 8) were produced from copings using the CAD/CAM system. The marginal and internal gaps of the copings and crowns were measured by using a light-body silicone replica technique combined with micro-computed tomography scanning to obtain a three-dimensional image. Marginal gap (MG), horizontal marginal discrepancy (HMD), and axial wall (AW) were measured. Statistical analyses were performed using SPSS 17.0. Prior to porcelain firing, the measurements for MG, HMD, and AW of copings in group A were significantly larger than those in group B (P 0.05). Porcelain firing significantly reduced MG (P 0.05). The marginal fits of CAD/CAM zirconia ceramic implant-supported crowns were superior to those of CAD/CAM titanium ceramic-supported crowns. The fits of both the CAD/CAM zirconia ceramic implant- and titanium ceramic implant-supported crowns were obviously influenced by porcelain firing.

Properties and Clinical Application of Three Types of Dental Glass-Ceramics and Ceramics for CAD-CAM Technologies

Science.gov (United States)

Ritzberger, Christian; Apel, Elke; Höland, Wolfram; Peschke, Arnd; Rheinberger, Volker M.

2010-01-01

The main properties (mechanical, thermal and chemical) and clinical application for dental restoration are demonstrated for three types of glass-ceramics and sintered polycrystalline ceramic produced by Ivoclar Vivadent AG. Two types of glass-ceramics are derived from the leucite-type and the lithium disilicate-type. The third type of dental materials represents a ZrO2 ceramic. CAD/CAM technology is a procedure to manufacture dental ceramic restoration. Leucite-type glass-ceramics demonstrate high translucency, preferable optical/mechanical properties and an application as dental inlays, onlays and crowns. Based on an improvement of the mechanical parameters, specially the strength and toughness, the lithium disilicate glass-ceramics are used as crowns; applying a procedure to machine an intermediate product and producing the final glass-ceramic by an additional heat treatment. Small dental bridges of lithium disilicate glass-ceramic were fabricated using a molding technology. ZrO2 ceramics show high toughness and strength and were veneered with fluoroapatite glass-ceramic. Machining is possible with a porous intermediate product.

Numerical modelling of evaporation in a ceramic layer in the tape casting process

DEFF Research Database (Denmark)

Jabbaribehnam, Mirmasoud; Jambhekar, V. A.; Hattel, Jesper Henri

2016-01-01

Evaporation of water from a ceramic layer is a key phenomenon in the drying process for the manufacturing of tape cast ceramics. This process contains mass, momentum and energy exchange between the porous medium and the free-flow region. In order to analyze such interaction processes, a Represent......Evaporation of water from a ceramic layer is a key phenomenon in the drying process for the manufacturing of tape cast ceramics. This process contains mass, momentum and energy exchange between the porous medium and the free-flow region. In order to analyze such interaction processes...

Characterisation of acid pollutant emissions in ceramic tile manufacture

Directory of Open Access Journals (Sweden)

Monfort, E.

2011-08-01

Full Text Available One of the environmental impacts associated with ceramics manufacture is the air emission of acid compounds stem from the presence of impurities in the raw materials and/or fuels. The present study was undertaken to identify the significant gaseous pollutants of an acid nature, to determine their concentrations, and to obtain the characteristic emission factors in spray dryers and firing kilns. The results show that, in spray dryers, the emission levels of the different acid pollutants are far below the current emission limit values applied in the European Union (EU. In firing kilns, the most significant acid pollutant emissions, compared with the recommended EU emission limit values (ELV-BAT, correspond to HF and HCl emissions, indicating that these emissions need to be corrected by appropriate cleaning systems before such emissions are released into the air. On the other hand, the results indicate that SO₂ and NO_x emissions in the Castellón industrial ceramic sector lie below the ELV–BAT proposed in the European ceramic industry BREF, owing to the widespread use of natural gas as fuel and of raw materials with reduced sulphur contents.

Uno de los impactos medioambientales asociado a la fabricación de productos cerámicos es la emisión a la atmósfera de compuestos ácidos debido a la presencia de impurezas en las materias primas y/o combustibles. Los objetivos del presente estudio son: identificar los contaminantes gaseosos de naturaleza ácida significativos, determinar su concentración y obtener factores de emisión de los secaderos por atomización y los hornos de cocción. Los resultados obtenidos, en el caso de los secaderos por atomización, muestran que los niveles de emisión de los diferentes contaminantes ácidos se encuentran alejados de los valores límite de emisiones aplicados actualmente en la Unión Europea (UE. En cuanto a los hornos de cocción, la emisión más significativa de

Investigation and Estimation of Structure of Web from Electro spun Nano fibres

International Nuclear Information System (INIS)

Malasauskiene, J.; Milasius, R.

2013-01-01

During the electro spinning process the web of nano fibres is manufactured by means of electrostatic forces between two electrodes. The diameters of nano fibres usually differ and they depend on various parameters. The different fineness of fibres influences the structure of the web and herewith the end-use properties of such kind of nano material. Analysis of nano fibres diameters distribution also shows big differences; even more, the distributions are not spread along the normal distribution. Understanding the influence of electro spinning parameters and the reason why the shapes of distributions are so sophisticated is very important. The goal of this paper is to analyse the distribution of diameter and to propose the new criterion for nano fibres diameter comparison and web of nano fibres estimation. In this paper the influence of covering time of support material on structure of PA6.6 nano fibre web has been investigated. It was estimated that this parameter does not have a significant influence on the average diameter of nano fibres, and only the structure of web has been influenced by the changes in covering time. According to the results provided the phenomena of nano fibres sticking on the support material at the time of electro spinning can be proved and explained.

Determination of material properties for short fibre reinforced C/C-SiC

Directory of Open Access Journals (Sweden)

Hausherr J.-M.

2015-01-01

Full Text Available Determining the mechanical properties of short fibre reinforced CMC using standard sized coupons has always been a challenge due to a high statistical scattering of the measured values. Although the random orientation of short fibres results in a quasi-isotropic material behavior of 2D-structures with a sufficiently large volume, the small volume typical for test coupons usually results in a non-isotropic fibre orientation in the tested volume. This paper describes a method for manufacturing unidirectional oriented short fibre reinforced CMC materials and presents material properties of UD-C/C-SiC. After verifying the fibre orientation of the CMC using micro-computed tomography, coupons were extracted to determine the orthotropic material properties. These orthotropic material properties were then used to predict the properties of C/C-SiC with randomly distributed short fibres. To validate the method, micro-computed tomography is used to quantitatively determine the fibre orientation within coupons extracted from randomly distributed short fibre C/C-SiC. After mechanical three-point-bending tests, the measured stiffness and bending strength is compared with the predicted properties. Finally, the data are used to devise a method suited for reducing the inherent large spread of material properties associated with the measurement of CMC materials with randomly distributed short fibres.

Durability of feldspathic veneering ceramic on glass-infiltrated alumina ceramics after long-term thermocycling.

Science.gov (United States)

Mesquita, A M M; Ozcan, M; Souza, R O A; Kojima, A N; Nishioka, R S; Kimpara, E T; Bottino, M A

2010-01-01

This study compared the bond strength durability of a feldspathic veneering ceramic to glass-infiltrated reinforced ceramics in dry and aged conditions. Disc shaped (thickness: 4 mm, diameter: 4 mm) of glass-infiltrated alumina (In-Ceram Alumina) and glass-infiltrated alumina reinforced by zirconia (In-Ceram Zirconia) core ceramic specimens (N=48, N=12 per groups) were constructed according to the manufacturers' recommendations. Veneering ceramic (VITA VM7) was fired onto the core ceramics using a mold. The core-veneering ceramic assemblies were randomly divided into two conditions and tested either immediately after specimen preparation (Dry) or following 30000 thermocycling (5-55 ºC±1; dwell time: 30 seconds). Shear bond strength test was performed in a universal testing machine (cross-head speed: 1 mm/min). Failure modes were analyzed using optical microscope (x20). The bond strength data (MPa) were analyzed using ANOVA (α=0.05). Thermocycling did not decrease the bond strength results for both In-Ceram Alumina (30.6±8.2 MPa; P=0.2053) and In-Ceram zirconia (32.6±9 MPa; P=0.3987) core ceramic-feldspathic veneering ceramic combinations when compared to non-aged conditions (28.1±6.4 MPa, 29.7±7.3 MPa, respectively). There were also no significant differences between adhesion of the veneering ceramic to either In-Ceram Alumina or In-Ceram Zirconia ceramics (P=0.3289). Failure types were predominantly a mixture of adhesive failure between the veneering and the core ceramic together with cohesive fracture of the veneering ceramic. Long-term thermocycling aging conditions did not impair the adhesion of the veneering ceramic to the glass-infiltrated alumina core ceramics tested.

Utilisation of drinking water treatment sludge for the manufacturing of ceramic products

Science.gov (United States)

Kizinievič, O.; Kizinievič, V.

2017-10-01

The influence of the additive of drinking water treatment sludge on the physical and mechanical properties, structural parameters, microstructure of the ceramic products is analysed in the research. Drinking water treatment sludge is renewable, environmentally-friendly, economical additive saving expensive natural raw materials when introduced into the ceramic products. The main drinking water treatment sludge component is amorphous Fe2O3 (70%). Formation masses are prepared by incorporating from 5 % to 60 % of drinking water treatment additive and by burning out at the temperature 1000 °C. Investigation showed that the physical and mechanical properties, microstructure of the ceramic bodies vary depending on the amount of drinking water treatment additive incorporated. In addition, drinking water treatment additive affects the ceramic body as a pigment that dyes the ceramic body in darker red colour.

Respiratory health effects of man-made vitreous (mineral) fibres.

Science.gov (United States)

De Vuyst, P; Dumortier, P; Swaen, G M; Pairon, J C; Brochard, P

1995-12-01

The group of man-made mineral or vitreous fibres (MMMFs or MMVFs) includes glass wool, rock wool, slag wool, glass filaments and microfibres, and refractory ceramic fibres (RCFs). Experimental observations have provided evidence that some types of MMVF are bioactive under certain conditions. The critical role of size parameters has been demonstrated in cellular and animal experiments, when intact fibres are in direct contact with the target cells. It is, however, difficult to extrapolate the results from these studies to humans since they bypass inhalation, deposition, clearance and translocation mechanisms. Inhalation studies are more realistic, but show differences between animal species regarding their sensibility to tumour induction by fibres. Fibre biopersistence is an important factor, as suggested by recent inhalation studies, which demonstrate positive results with RCF for fibrosis, lung tumours and mesothelioma. There is no firm evidence that exposure to glass-, rock- and slag wool is associated with lung fibrosis, pleural lesions, or nonspecific respiratory disease in humans. Exposure to RCF could enhance the effects of smoking in causing airways obstruction. An elevated standard mortality ratio for lung cancer has been demonstrated in cohorts of workers exposed to MMVF, especially in the early technological phase of mineral (rock slag) wool production. During that period, several carcinogenic agents (arsenic, asbestos, polycyclic aromatic hydrocarbons (PAH)) were also present at the workplace and quantitative data about smoking and fibre levels are lacking. It is not possible from these data to determine whether the risk of lung cancer is due to the MMVFs themselves. No increased risk of mesothelioma has been demonstrated in the cohorts of workers exposed to glass-, slag- or rock wool. There are in fact insufficient epidemiological data available concerning neoplastic diseases in RCF production workers because of the small size of the workforce and the

Mechanical properties of ceramics

CERN Document Server

Pelleg, Joshua

2014-01-01

This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

Incorporation of tungsten metal fibers in a metal and ceramic matrix

Czech Academy of Sciences Publication Activity Database

Brožek, Vlastimil; Vokáč, M.; Kolísko, J.; Pokorný, P.; Kubatík, Tomáš František

2017-01-01

Roč. 56, 1-2 (2017), s. 79-82 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : tungsten wires * tungsten fibers * plasma spraying * metallic coatings * ceramic coatings Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics http://hrcak.srce.hr/168890

Influence of curing profile and fibre architecture on the fatigue resistance of composite materials for wind turbine blades

DEFF Research Database (Denmark)

Mikkelsen, Lars Pilgaard

been investigated during a variety of curing profiles of the used epoxy material system. Thereby, it is possible to observe that even though the overall chemical shrinkage of the epoxy material system is independent on the chosen curing profile, the location of the gel-point and thereby the amount......The fatigue performance of unidirectional glass fibre reinforced epoxy is found to be highly dependent on the manufacturing conditions, where a low manufacturing temperature, for the investigated wind turbine relevant composite material system, is found to improve the tension/tension fatigue life....... It is a failure mechanism which is judge to be highly influenced by the magnitude of the residual stresses exhibit in the matrix material and therefore also in the secondary oriented backing bundles. Using fibre Bragg grated optical fibres2; the build-up of the cure-induced strains in the fibre-reinforcement has...

Characterization and evaluation of ceramic properties of clay used in structural ceramics

International Nuclear Information System (INIS)

Savazzini-Reis, A.; Della-Sagrillo, V.P.; Valenzuela-Diaz, F.R.

2016-01-01

The Brazilian red ceramic industry monthly consumes about 10.3 million tons of clay, its main raw material. In most potteries, characterization of the clay is made empirically, which can result in tiles and blocks not according to standards. This sense, this paper aims to characterize clays used in the manufacturing of red ceramic products in factory located in Colatina-ES, which appears as a ceramic pole with about twenty small and midsize industries. The clays were characterized by: Xray fluorescence, X-ray diffraction, thermal analysis (TG/DSC), granulometry and Atterberg limits. Specimens of clay and mixture containing four clays were shaped. Specimens were shaped, dried at 110°C, and burned in a kiln for 24 h. The ceramics and mechanical characteristics were evaluated: flexural strength, water absorption, apparent porosity, apparent specific mass and shrinkage by drying and firing. The characterization showed that kaolinitic clay presents high plasticity, but high porosity. The mixture formed by the four clays does not meet the requirements of the Brazilian standard clays for red ceramic. (author)

Manufacturing of planar ceramic interconnects

Energy Technology Data Exchange (ETDEWEB)

Armstrong, B.L.; Coffey, G.W.; Meinhardt, K.D.; Armstrong, T.R. [Pacific Northwest National Lab., Richland, WA (United States)

1996-12-31

The fabrication of ceramic interconnects for solid oxide fuel cells (SOFC) and separator plates for electrochemical separation devices has been a perennial challenge facing developers. Electrochemical vapor deposition (EVD), plasma spraying, pressing, tape casting and tape calendering are processes that are typically utilized to fabricate separator plates or interconnects for the various SOFC designs and electrochemical separation devices. For sake of brevity and the selection of a planar fuel cell or gas separation device design, pressing will be the only fabrication technique discussed here. This paper reports on the effect of the characteristics of two doped lanthanum manganite powders used in the initial studies as a planar porous separator for a fuel cell cathode and as a dense interconnect for an oxygen generator.

Asbestos fibre concentrations in the lungs of brake workers: another look.

Science.gov (United States)

Finkelstein, Murray M

2008-08-01

To reanalyse data on the lung content of asbestos fibres among brake mechanics. I re-analysed data published by Butnor, Roggli and colleagues on the lung content of chrysotile and tremolite asbestos fibres among brake mechanics and controls. Statistics of the distributions were estimated by maximum likelihood to accommodate observations below the detection limit. Mean concentrations were compared by the t-test, bootstrap resampling and interval-censored survival methods. The mean concentrations of fibres were higher among the brake workers than the controls. The concentration of tremolite fibres was higher than the concentration of chrysotile, a pattern similar to that observed among Quebec chrysotile miners and millers. Re-analysis of published data does not support the interpretation that, in automotive brake repair workers with malignant mesothelioma, asbestos content is within the normal range. The alternative interpretation that brake mechanics have a greater than background burden of asbestos fibres, attributable to occupational exposure to dusts from friction products manufactured from Canadian chrysotile, appears more credible. This asbestos burden might be associated with an increased risk of asbestos-associated cancers.

Review of manufacturing processes for fabrication of SOFC components

International Nuclear Information System (INIS)

Stacey, B.; Badwal, S.P.S.; Foger, K.

1998-01-01

In order for fuel cell technology to be commercial, it must meet stringent criteria of reliability, life-time expectations and cost. While materials play an important role in determining these parameters, engineering design and manufacturing processes for fuel cell stack components are equally important. Manufacturing processes must be low cost and suitable for large volume production for the technology to be viable and competitive in the market place. Several processes suitable for the production of ceramic components used in solid oxide fuel cells as well as ceramic coating techniques required for the protection of some metal components have been described. Copyright (1998) Australasian Ceramic Society

Improved lifetime of new fibrous carbon/ceramic composites

Science.gov (United States)

Gumula, Teresa

2018-03-01

New carbon/ceramic composites have been synthesized from low-cost phenol-formaldehyde resin and polysiloxane preceram. A reference carbon composite reinforced with carbon fibre (CC composite) is obtained in first place from a carbon fibre roving impregnated with a solution of phenol-formaldehyde resin in isopropyl alcohol. To obtain fibrous carbon/ceramic composites the CC perform is impregnated with polymethylphenylsiloxane polymer and then a thermal treatment in an inert atmosphere is applied. Depending on the temperature of this process, the resulting ceramics can be silicon carbide (SiC) or silicon oxycarbide (SiCO). Three representative samples, named CC/SiCO( a) (obtained at 1000 °C), CC/SiCO( b) (1500 °C) and CC/SiC (1700 °C), have been tested for fatigue behaviour and oxidation resistance. The value of the Young's modulus remains constant in fatigue tests done in flexion mode for the three new composites during a high number of cycles until sudden degradation begins. This is an unusual and advantageous characteristic for this type of materials and results in the absence of delamination during the measurements. In contrast, the CC reference composite shows a progressive degradation of the Young's modulus accompanied by delamination. SEM micrographs revealed that the formation of filaments of submicrometer diameter during the heat treatment can be responsible for the improved behaviour of these composites. The CC/SiC composite shows the best oxidation resistance among the three types of composites, with a 44% mass loss after 100 h of oxidation.

Non destructive evaluation of ceramics

International Nuclear Information System (INIS)

Green, R.E. Jr

1992-01-01

While monolithic and composite ceramics have been successfully manufactured, inconsistencies in processing and the unpredictable nature of their failure have limited their use as engineering materials. The optimization of the processing and properties of ceramics and the structures, devices and systems made from them demand the innovative application of modern nondestructive materials characterization techniques to monitor and control as many stages of the production process as possible. This paper will describe the state-of-the-art of nondestructive evaluation techniques for characterization of monolithic ceramics and ceramic composites. Among the techniques to be discussed are laser ultrasonics, acoustic microscopy, thermography, microfocus and x-ray tomography, and micro-photoelasticity. Application of these and other nondestructive evaluation techniques for more effective and efficient real-time process control will result in improved product quality and reliability. 27 refs

The effects of fibre architecture on fatigue life-time of composite materials

DEFF Research Database (Denmark)

Hansen, Jens Zangenberg; Østergaard, Rasmus

Wind turbine rotor blades are among the largest composite structures manufactured of fibre reinforced polymer. During the service life of a wind turbine rotor blade, it is subjected to cyclic loading that potentially can lead to material failure, also known as fatigue. With reference to glass fibre...... reinforced composites used for the main laminate of a wind turbine rotor blade, the problem addressed in the present work is the effect of the fibre and fabric architecture on the fatigue life-time under tension-tension loading. Fatigue of composite materials has been a central research topic for the last...... and analyses identify and explain the onset of tension fatigue failure. It is documented that improvements of the fibre architecture and specimen design are needed in order to provide next generation of fatigue resistant composite materials for wind turbine rotor blades....

Stochastic modeling of filtrate alkalinity in water filtration devices: Transport through micro/nano porous clay based ceramic materials

Science.gov (United States)

Clay and plant materials such as wood are the raw materials used in manufacture of ceramic water filtration devices around the world. A step by step manufacturing procedure which includes initial mixing, molding and sintering is used. The manufactured ceramic filters have numerous pores which help i...

Evaluation of a carbon fibre powder scraper used in metal additive manufacturing

CSIR Research Space (South Africa)

Bester, Duwan C

2017-11-01

Full Text Available was designed which would be flexible, work for extended periods of time and have the ability to operate at high temperatures. In this study, the process of development toward carbon fibre scrapers and the evaluation for comparison to commercially available...

Water Absorption Behaviour and Its Effect on the Mechanical Properties of Flax Fibre Reinforced Bioepoxy Composites

Directory of Open Access Journals (Sweden)

E. Muñoz

2015-01-01

Full Text Available In the context of sustainable development, considerable interest is being shown in the use of natural fibres like as reinforcement in polymer composites and in the development of resins from renewable resources. This paper focuses on eco-friendly and sustainable green composites manufacturing using resin transfer moulding (RTM process. Flax fibre reinforced bioepoxy composites at different weight fractions (40 and 55 wt% were prepared in order to study the effect of water absorption on their mechanical properties. Water absorption test was carried out by immersion specimens in water bath at room temperature for a time duration. The process of water absorption of these composites was found to approach Fickian diffusion behavior. Diffusion coefficients and maximum water uptake values were evaluated; the results showed that both increased with an increase in fibre content. Tensile and flexural properties of water immersed specimens were evaluated and compared to dry composite specimens. The results suggest that swelling of flax fibres due to water absorption can have positive effects on mechanical properties of the composite material. The results of this study showed that RTM process could be used to manufacture natural fibre reinforced composites with good mechanical properties even for potential applications in a humid environment.

A model to enable indirect manufacturing options transactions between organisations: An application to the ceramic industry; Modelo de trasvase indirecto de opciones de fabricacion entre organizaciones: Una aplicacion a la industria ceramica

Energy Technology Data Exchange (ETDEWEB)

Rodriguez-Rodriguez, R.; Gomez-Gasquet, P.; Oltra-Badenes, R. F.

2014-07-01

In the current competitive contexts, it is widely accepted and proved that inter-enterprise collaboration lead in many occasions to better results. The Spanish ceramic industry must improve, dropping its manufacturing costs in order to be able to compete with low cost products coming from Asia. In this sense, this work presents the main results obtained from applying an innovative model, which facilitates the transfer of manufacturing options between two ceramic enterprises that share a common supplier in the scenario where one of them needs more manufacturing capacity than the one booked according to its demand forecast and the another need less. Then, some decisional mechanisms are applied, which output the values for certain parameters in order to augment the benefit of all the three participants. With the application of this model better organisational results both economic and of service level are achieved. (Author)

State of the art: alumina ceramics for energy applications

International Nuclear Information System (INIS)

Hauth, W.E.; Stoddard, S.D.

1978-01-01

Prominent ceramic raw materials and products manufacturers were surveyed to determine the state of the art for alumina ceramic fabrication. This survey emphasized current capabilities and limitations for fabrication of large, high-density, high-purity, complex shapes. Some directions are suggested for future needs and development

Polymer derived non-oxide ceramics modified with late transition metals.

Science.gov (United States)

Zaheer, Muhammad; Schmalz, Thomas; Motz, Günter; Kempe, Rhett

2012-08-07

This tutorial review highlights the methods for the preparation of metal modified precursor derived ceramics (PDCs) and concentrates on the rare non-oxide systems enhanced with late transition metals. In addition to the main synthetic strategies for modified SiC and SiCN ceramics, an overview of the morphologies, structures and compositions of both, ceramic materials and metal (nano) particles, is presented. Potential magnetic and catalytic applications have been discussed for the so manufactured metal containing non-oxide ceramics.

Properties of hemp fibre polymer composites - An optimisation of fibre properties using novel defibration methods and fibre characterisation

DEFF Research Database (Denmark)

Thygesen, Anders

2006-01-01

Characterization of hemp fibres was carried out with fibres obtained with low handling damage and defibration damage to get an indication of how strong cellulose based fibres that can be produced from hemp. Comparison was made with hemp yarn producedunder traditional conditions where damage...... obtained by steam explosion of hemp fibres prior defibrated with pectin degrading enzymes. The S2 layer in the fibre wall of the hemp fibres consisted of1-4 cellulose rich and lignin poor concentric layers constructed of ca. 100 nm thick lamellae. The microfibril angle showed values in the range 0......-10° for the main part of the S2-layer and 70-90° for the S1-layer. The microfibrils that are mainly parallelwith the fibre axis explain the high fibre stiffness, which in defibrated hemp fibres reached 94 GPa. The defibrated hemp fibres had higher fibre stiffness (88-94 GPa) than hemp yarn (60 GPa), which...

Long Fibre Composite Modelling Using Cohesive User's Element

International Nuclear Information System (INIS)

Kozak, Vladislav; Chlup, Zdenek

2010-01-01

The development glass matrix composites reinforced by unidirectional long ceramic fibre has resulted in a family of very perspective structural materials. The only disadvantage of such materials is relatively high brittleness at room temperature. The main micromechanisms acting as toughening mechanism are the pull out, crack bridging, matrix cracking. There are other mechanisms as crack deflection etc. but the primer mechanism is mentioned pull out which is governed by interface between fibre and matrix. The contribution shows a way how to predict and/or optimise mechanical behaviour of composite by application of cohesive zone method and write user's cohesive element into the FEM numerical package Abaqus. The presented results from numerical calculations are compared with experimental data. Crack extension is simulated by means of element extinction algorithms. The principal effort is concentrated on the application of the cohesive zone model with the special traction separation (bridging) law and on the cohesive zone modelling. Determination of micro-mechanical parameters is based on the combination of static tests, microscopic observations and numerical calibration procedures.

One-step manufacturing of innovative flat-knitted 3D net-shape preforms for composite applications

Science.gov (United States)

Bollengier, Quentin; Wieczorek, Florian; Hellmann, Sven; Trümper, Wolfgang; Cherif, Chokri

2017-10-01

Mostly due to the cost-intensive manually performed processing operations, the production of complex-shaped fibre reinforced plastic composites (FRPC) is currently very expensive and therefore either restricted to sectors with high added value or for small batch applications (e.g. in the aerospace or automotive industry). Previous works suggest that the successful integration of conventional textile manufacturing processes in the FRPC-process chain is the key to a cost-efficient manufacturing of complex three-dimensional (3D) FRPC-components with stress-oriented fibre arrangement. Therefore, this work focuses on the development of the multilayer weft knitting technology for the one-step manufacturing of complex 3D net-shaped preforms for high performance FRPC applications. In order to highlight the advantages of net-shaped multilayer weft knitted fabrics for the production of complex FRPC parts, seamless preforms such as 3D skin-stringer structures and tubular fabrics with load oriented fibre arrangement are realised. In this paper, the development of the textile bindings and performed technical modifications on flat knitting machines are presented. The results show that the multilayer weft knitting technology meets perfectly the requirements for a fully automated and reproducible manufacturing of complex 3D textile preforms with stress-oriented fibre arrangement.

Influence of porosity on the interlaminar shear strength of fibre-metal laminates

NARCIS (Netherlands)

Lopes, C.S.; Remmers, J.J.C.; Gürdal, Z.

2008-01-01

Structures manufactured in fibre-metal laminates (e.g. Glare) have been designedconsidering ideal mechanical properties determined by the Classical Lamination Theory. Thismeans that among other assumptions, perfect bonding conditions between layers are assumed.However, more than often, perfect

Survival of resin infiltrated ceramics under influence of fatigue.

Science.gov (United States)

Aboushelib, Moustafa N; Elsafi, Mohamed H

2016-04-01

to evaluate influence of cyclic fatigue on two resin infiltrated ceramics and three all-ceramic crowns manufactured using CAD/CAM technology. CAD/CAM anatomically shaped crowns were manufactured using two resin infiltrated ceramics (Lava Ultimate and Vita Enamic), two reinforced glass ceramic milling blocks ((IPS)Empress CAD and (IPS)e.max CAD) and a veneered zirconia core ((IPS)Zir CAD). (IPS)e.max CAD and (IPS)Zir CAD were milled into 0.5mm thick anatomically shaped core structure which received standardized press-on veneer ceramic. The manufactured crowns were cemented on standardized resin dies using a resin adhesive (Panavia F2.0). Initial fracture strength of half of the specimens was calculated using one cycle load to failure in a universal testing machine. The remaining crowns were subjected to 3.7 million chewing cycles (load range 50-200N at 3s interval) in a custom made pneumatic fatigue tester. Survival statistics were calculated and Weibull modulus was measured from fitted load-cycle-failure diagrams. Scanning electron microscopy was performed to fractographically analyze fractured surfaces. Data were analyzed using two way analysis of variance and Bonferroni post hoc tests (α=0.05). Dynamic fatigue resulted in significant reduction (F=7.54, Pceramics and (IPS)Empress demonstrated the highest percent of fracture incidences under the influence of fatigue (35-45% splitting). None of the tested veneered zirconia restorations were fractured during testing, however, chipping of the veneer ceramics was observed in 6 crowns. The lowest percent of failure was observed for (IPS)e.max crowns manifested as 3 cases of minor chipping in addition to two complete fracture incidences. SEM images demonstrated the internal structure of the tested materials and detected location and size of the critical crack. The internal structure of the tested materials significantly influenced their fatigue behavior. Resin infiltrated ceramics were least influenced by fatigue while

Electrostatic flocking of chitosan fibres leads to highly porous, elastic and fully biodegradable anisotropic scaffolds.

Science.gov (United States)

Gossla, Elke; Tonndorf, Robert; Bernhardt, Anne; Kirsten, Martin; Hund, Rolf-Dieter; Aibibu, Dilibar; Cherif, Chokri; Gelinsky, Michael

2016-10-15

Electrostatic flocking - a common textile technology which has been applied in industry for decades - is based on the deposition of short polymer fibres in a parallel aligned fashion on flat or curved substrates, covered with a layer of a suitable adhesive. Due to their highly anisotropic properties the resulting velvet-like structures can be utilised as scaffolds for tissue engineering applications in which the space between the fibres can be defined as pores. In the present study we have developed a fully resorbable compression elastic flock scaffold from a single material system based on chitosan. The fibres and the resulting scaffolds were analysed concerning their structural and mechanical properties and the biocompatibility was tested in vitro. The tensile strength and Young's modulus of the chitosan fibres were analysed as a function of the applied sterilisation technique (ethanol, supercritical carbon dioxide, γ-irradiation and autoclaving). All sterilisation methods decreased the Young's modulus (from 14GPa to 6-12GPa). The tensile strength was decreased after all treatments - except after the autoclaving of chitosan fibres submerged in water. Compressive strength of the highly porous flock scaffolds was 18±6kPa with a elastic modulus in the range of 50-100kPa. The flocked scaffolds did not show any cytotoxic effect during indirect or direct culture of human mesenchymal stem cells or the sarcoma osteogenic cell line Saos-2. Furthermore cell adhesion and proliferation of both cell types could be observed. This is the first demonstration of a fully biodegradable scaffold manufactured by electrostatic flocking. Most tissues possess anisotropic fibrous structures. In contrast, most of the commonly used scaffolds have an isotropic morphology. By utilising the textile technology of electrostatic flocking, highly porous and clearly anisotropic scaffolds can be manufactured. Flocking leads to parallel aligned short fibres, glued on the surface of a substrate

Industrial ceramics

International Nuclear Information System (INIS)

Mengelle, Ch.

1999-04-01

After having given the definition of the term 'ceramics', the author describes the different manufacturing processes of these compounds. These materials are particularly used in the fields of 1)petroleum industry (in primary and secondary reforming units, in carbon black reactors and ethylene furnaces). 2)nuclear industry (for instance UO 2 and PuO 2 as fuels; SiC for encapsulation; boron carbides for control systems..)

Net shape manufacturing of ceramic micro parts with tailored graded layers

Science.gov (United States)

Hassanin, H.; Jiang, K.

2014-01-01

Presented in this paper is a novel net shape manufacturing technology for making three-dimensional micro parts with functionally graded layers. Alumina/zirconia micro parts with either core-shell or top-bottom functionally graded material (FGM) profiles have been successfully fabricated by altering both the surface characteristics of polydimethylsiloxane (PDMS) micro moulds and ceramic suspensions composition. PDMS surface modifications were performed to achieve moulds with hydrophilic surfaces, which were used to form core/shell FGM green layers. On the other hand, moulds with hydrophobic surfaces were used to form top-bottom green layers. Cracks have been found between consecutive layers in both the green and sintered micro parts. It was found that, at dispersant concentration of about 9.0 mg g-1, the differences in the drying shrinkage between layers is less than 0.5%. In addition, layers of composition of 100% Al2O3-0% YSZ, 20% Al2O3-80% YSZ and 40% Al2O3-60% YSZ were found to produce less shrinkage difference during sintering. After optimization of both green and sintering layers, crack free core/shell and top-bottom alumina/zirconia FGM micro parts were successfully obtained. The proposed process enables the production of micro patterns tailored with functionally graded microstructures to locally enhance properties and performance.

Investigation of the Influence of PLA Molecular Structure on the Crystalline Forms (α’ and α and Mechanical Properties of Wet Spinning Fibres

Directory of Open Access Journals (Sweden)

Michał Puchalski

2017-01-01

Full Text Available In this paper, the influence of the molecular structure of polylactide (PLA—characterised by its molar mass and content of d-lactide isomer—on the molecular ordering and α’–α form transition during fibre manufacturing by the wet spinning method is described. Fibres were studied by wide-angle X-ray diffraction (WAXD and differential scanning calorimetry (DSC. Additionally, the physical and mechanical properties of the fibres were determined. This study also examines the preliminary molecular ordering and crystallisation of PLA fibres at various draw ratios. The performed experiments clearly show the dependence of the molecular ordering of PLA on the molar mass and d-lactide content during the wet spinning process. The fibres manufactured from PLA with the lowest content of d-lactide and the lowest molar mass were characterised by a higher tendency for crystallisation and a higher possibility to undergo the disorder-to-order phase transition (α’ to α form. The structural changes in PLA explain the observed changes in the physical and mechanical properties of the obtained fibres.

Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites

Science.gov (United States)

Grande, D. H.; Mandell, J. F.; Hong, K. C. C.

1988-01-01

An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.

Simulation of the infiltration process of a ceramic open-pore body with a metal alloy in semi-solid state to design the manufacturing of interpenetrating phase composites

Science.gov (United States)

Schomer, Laura; Liewald, Mathias; Riedmüller, Kim Rouven

2018-05-01

Metal-ceramic Interpenetrating Phase Composites (IPC) belong to a special subcategory of composite materials and reveal enhanced properties compared to conventional composite materials. Currently, IPC are produced by infiltration of a ceramic open-pore body with liquid metal applying high pressure and I or high temperature to avoid residual porosity. However, these IPC are not able to gain their complete potential, because of structural damages and interface reactions occurring during the manufacturing process. Compared to this, the manufacturing of IPC using the semi-solid forming technology offers great perspectives due to relative low processing temperatures and reduced mechanical pressure. In this context, this paper is focusing on numerical investigations conducted by using the FLOW-3D software for gaining a deeper understanding of the infiltration of open-pore bodies with semi-solid materials. For flow simulation analysis, a geometric model and different porous media drag models have been used. They have been adjusted and compared to get a precise description of the infiltration process. Based on these fundamental numerical investigations, this paper also shows numerical investigations that were used for basically designing a semi-solid forming tool. Thereby, the development of the flow front and the pressure during the infiltration represent the basis of the evaluation. The use of an open and closed tool cavity combined with various geometries of the upper die shows different results relating to these evaluation arguments. Furthermore, different overflows were designed and its effects on the pressure at the end of the infiltration process were investigated. Thus, this paper provides a general guideline for a tool design for manufacturing of metal-ceramic IPC using semi-solid forming.

EFFECT OF HARDENER ON MECHANICAL PROPERTIES OF CARBON FIBRE REINFORCED PHENOLIC RESIN COMPOSITES

Directory of Open Access Journals (Sweden)

S. SULAIMAN

2008-04-01

Full Text Available In this paper the effect of hardener on mechanical properties of carbon reinforced phenolic resin composites is investigated. Carbon fibre is one of the most useful reinforcement materials in composites, its major use being the manufacture of components in the aerospace, automotive, and leisure industries. In this study, carbon fibres are hot pressed with phenolic resin with various percentages of carbon fibre and hardener contents that range from 5-15%. Composites with 15% hardener content show an increase in flexural strength, tensile strength and hardness. The ultimate tensile strength (UTS, flexural strength and hardness for 15% hardener are 411.9 MPa, 51.7 MPa and 85.4 HRR respectively.

Fibre tracking

International Nuclear Information System (INIS)

Gaillard, J.M.

1994-03-01

A large-size scintillating plastic fibre tracking detector was built as part of the upgrade of the UA2 central detector at the SPS proton-antiproton collider. The cylindrical fibre detector of average radius of 40 cm consisted of 60000 plastic fibres with an active length of 2.1 m. One of the main motivations was to improve the electron identification. The fibre ends were bunched to be coupled to read-out systems of image intensifier plus CCD, 32 in total. The quality and the reliability of the UA2 fibre detector performance exceeded expectations throughout its years of operation. A few examples of the use of image intensifiers and of scintillating fibres in biological instrumentation are described. (R.P.) 11 refs., 15 figs., 2 tabs

Out-of-autoclave manufacturing of GLARE panels using resistance heating

NARCIS (Netherlands)

Muller, B.; Palardy, G.; Teixeira De Freitas, S.; Sinke, J.

2017-01-01

Autoclave manufacturing of fibre metal laminates, such as GLARE, is an expensive process.Therefore, there is an increasing interest to find cost effective out-of-autoclave manufacturing processes without diminishing the laminate quality. The aim of this study is to

Respiratory symptoms as health status indicators in workers at ceramics manufacturing facilities.

Science.gov (United States)

Rondon, Edilaura Nunes; Silva, Regina Maria Veras Gonçalves da; Botelho, Clovis

2011-01-01

To assess the prevalence of respiratory symptoms and their association with sociodemographic variables and with the characteristics of the work environment. A cross-sectional study comprising 464 workers employed at ceramics manufacturing facilities located in the city of Várzea Grande, Brazil. Data were collected by means of a questionnaire comprising questions regarding sociodemographic variables, work environment characteristics, and respiratory symptoms. Data were analyzed by means of prevalence ratios and their respective 95% CIs between the dependent variable (respiratory symptoms) and the other explanatory variables. In the multivariate analysis, two hierarchical models were built, the response variables being "all respiratory symptoms" and "severe respiratory symptoms". In the sample studied, the prevalence of "all respiratory symptoms" was 78%, whereas that of "severe respiratory symptoms" was 35%. The factors associated with "all respiratory symptoms" were gender, age bracket, level of education, type of occupation, exposure to dust, and exposure to chemical products. The factors associated with "severe respiratory symptoms" were level of education, exposure to dust, and exposure to chemical products. Our results indicate the presence of upper and lower airway disease in the population studied.

Machining of Fibre Reinforced Plastic Composite Materials

Science.gov (United States)

2018-01-01

Fibre reinforced plastic composite materials are difficult to machine because of the anisotropy and inhomogeneity characterizing their microstructure and the abrasiveness of their reinforcement components. During machining, very rapid cutting tool wear development is experienced, and surface integrity damage is often produced in the machined parts. An accurate selection of the proper tool and machining conditions is therefore required, taking into account that the phenomena responsible for material removal in cutting of fibre reinforced plastic composite materials are fundamentally different from those of conventional metals and their alloys. To date, composite materials are increasingly used in several manufacturing sectors, such as the aerospace and automotive industry, and several research efforts have been spent to improve their machining processes. In the present review, the key issues that are concerning the machining of fibre reinforced plastic composite materials are discussed with reference to the main recent research works in the field, while considering both conventional and unconventional machining processes and reporting the more recent research achievements. For the different machining processes, the main results characterizing the recent research works and the trends for process developments are presented. PMID:29562635

Machining of Fibre Reinforced Plastic Composite Materials

Directory of Open Access Journals (Sweden)

Alessandra Caggiano

2018-03-01

Full Text Available Fibre reinforced plastic composite materials are difficult to machine because of the anisotropy and inhomogeneity characterizing their microstructure and the abrasiveness of their reinforcement components. During machining, very rapid cutting tool wear development is experienced, and surface integrity damage is often produced in the machined parts. An accurate selection of the proper tool and machining conditions is therefore required, taking into account that the phenomena responsible for material removal in cutting of fibre reinforced plastic composite materials are fundamentally different from those of conventional metals and their alloys. To date, composite materials are increasingly used in several manufacturing sectors, such as the aerospace and automotive industry, and several research efforts have been spent to improve their machining processes. In the present review, the key issues that are concerning the machining of fibre reinforced plastic composite materials are discussed with reference to the main recent research works in the field, while considering both conventional and unconventional machining processes and reporting the more recent research achievements. For the different machining processes, the main results characterizing the recent research works and the trends for process developments are presented.

Characterization of cutting soda-lime glass sludge for the formulation of red ceramic products

International Nuclear Information System (INIS)

Filogonio, P.H.C.; Reis, A.S.; Louzada, D.M.; Della, V.P.

2014-01-01

Considering previous works that have demonstrated the feasibility of soda-lime glass incorporation into red ceramics, this paper aims to determine the potential for incorporation of cutting soda-lime glass sludge in red ceramic manufacturing. Therefore, the waste was characterized by X-ray fluorescence, X-ray diffraction, particle size distribution and thermal behavior. The results confirm the chemical and mineralogical similarity between waste and soda-lime glass. Because of this similarity, it is concluded that the soda-lime glass waste has the capability to be used in the manufacturing of red ceramics. (author)

Dense ceramic articles

International Nuclear Information System (INIS)

Cockbain, A.G.

1976-01-01

A method is described for the manufacture of articles of substantially pure dense ceramic materials, for use in severe environments. Si N is very suitable for use in such environments, but suffers from the disadvantage that it is not amenable to sintering. Some disadvantages of the methods normally used for making articles of Si N are mentioned. The method described comprises mixing a powder of the substantially pure ceramic material with an additive that promotes densification, and which is capable of nuclear transmutation into a gas when exposed to radiation, and hot pressing the mixture to form a billet. The billet is then irradiated to convert the additive into a gas which is held captive in the billet, and it is then subjected to a hot forging operation, during which the captive gas escapes and an article of substantially pure dense ceramic material is forged. The method is intended primarily for use for Si N, but may be applied to other ceramic materials. The additive may be Li or Be or their compounds, to the extent of at least 5 ppm and not more than 5% by weight. Irradiation is effected by proton or neutron bombardment. (UK)

The Influence of Fibre Content on the Performance of Steel Fibre ...

African Journals Online (AJOL)

The Influence of Fibre Content on the Performance of Steel Fibre Refractory Concrete. ... Little information is available on the effect of fibre content on refractory performance and in particular resistance to thermal shock. This study has examined the influence of fibre content of stainless steel melt extract fibres on the ...

Development of high-density ceramic composites for ballistic applications

International Nuclear Information System (INIS)

Rupert, N.L.; Burkins, M.S.; Gooch, W.A.; Walz, M.J.; Levoy, N.F.; Washchilla, E.P.

1993-01-01

The application of ceramic composites for ballistic application has been generally developed with ceramics of low density, between 2.5 and 4.5 g/cm 2 . These materials have offered good performance in defeating small-caliber penetrators, but can suffer time-dependent degradation effects when thicker ceramic tiles are needed to defeat modem, longer, heavy metal penetrators that erode rather than break up. This paper addresses the ongoing development, fabrication procedures, analysis, and ballistic evaluation of thinner, denser ceramics for use in armor applications. Nuclear Metals Incorporated (NMI) developed a process for the manufacture of depleted uranium (DU) ceramics. Samples of the ceramics have been supplied to the US Army Research Laboratory (ARL) as part of an unfunded cooperative study agreement. The fabrication processes used, characterization of the ceramic, and a ballistic comparison between the DU-based ceramic with baseline Al 2 O 3 will be presented

Reliability of optical fibres and components final report of COST 246

CERN Document Server

Griffioen, Willem; Gadonna, Michel; Limberger, Hans; Heens, Bernard; Knuuttila, Hanna; Kurkjian, Charles; Mirza, Shehzad; Opacic, Aleksandar; Regio, Paola; Semjonov, Sergei

1999-01-01

Reliability of Optical Fibres and Components reports the findings of COST 246 (1993-1998) - European research initiative in the field of optical telecommunications. Experts in the materials and reliability field of optical fibres and components have contributed to this unique study programme. The results, conclusions and achievements of their work have been obtained through joint experimentation and discussion with representatives from manufacturing and research groups. Topics covered include: Lifetime estimation; Failure mechanisms; Ageing test methods; Field data and service environments for components. For the first time the reader can explore the reliability of products and examine the results and conclusions in published form. This comprehensive volume is intended to provide a deeper understanding of the reliability of optical fibres and components. The book will be extremely useful to all scientists and practitioners involved in the industry.

Oxidation of lignin in hemp fibres by laccase: effects on mechanical properties of hemp fibres and unidirectional fibre/epoxy composites

DEFF Research Database (Denmark)

Liu, Ming; Baum, Andreas; Odermatt, Jürgen

2017-01-01

Laccase activity catalyzes oxidation and polymerization of phenols. The effect of laccase treatment on the mechanical properties of hemp fibres and hemp fibre/epoxy composites was examined. Laccase treatment on top of 0.5% EDTA + 0.2% endo-polygalacturonase (EPG) treatments increased the mechanical...... properties of hemp fibres and fibre/epoxy composites. Comparing all fibre treatments, composites with 0.5% EDTA + 0.2% EPG + 0.5% laccase treated fibres had highest stiffness of 42 GPa and highest ultimate tensile strength (UTS) of 326 MPa at a fibre volume content of 50%. The thermal resistance of hemp...... hemp fibres and their composites were due to laccase catalyzed polymerization of lignin moieties in hemp fibres....

Fibre Length Reduction in Natural Fibre-Reinforced Polymers during Compounding and Injection Moulding—Experiments Versus Numerical Prediction of Fibre Breakage

Directory of Open Access Journals (Sweden)

Katharina Albrecht

2018-03-01

Full Text Available To establish injection-moulded, natural fibre-reinforced polymers in the automotive industry, numerical simulations are important. To include the breakage behaviour of natural fibres in simulations, a profound understanding is necessary. In this study, the length and width reduction of flax and sisal fibre bundles were analysed experimentally during compounding and injection moulding. Further an optical analysis of the fibre breakage behaviour was performed via scanning electron microscopy and during fibre tensile testing with an ultra-high-speed camera. The fibre breakage of flax and sisal during injection moulding was modelled using a micromechanical model. The experimental and simulative results consistently show that during injection moulding the fibre length is not reduced further; the fibre length was already significantly reduced during compounding. For the mechanical properties of a fibre-reinforced composite it is important to overachieve the critical fibre length in the injection moulded component. The micromechanical model could be used to predict the necessary fibre length in the granules.

A validation of the fibre orientation and fibre length attrition prediction for long fibre-reinforced thermoplastics

Science.gov (United States)

Hopmann, Ch.; Weber, M.; van Haag, J.; Schöngart, M.

2015-05-01

To improve the mechanical performance of polymeric parts, fibre reinforcement has established in industrial applications during the last decades. Next to the widely used Short Fibre-reinforced Thermoplastics (SFT) the use of Long Fibre-reinforced Thermoplastics (LFT) is increasingly growing. Especially for non-polar polymeric matrices like polypropylene (PP), longer fibres can significantly improve the mechanical performance. As with every kind of discontinuous fibre reinforcement the fibre orientations (FO) show a high impact on the mechanical properties. On the contrary to SFT where the local fibre length distribution (FLD) can be often neglected, for LFT the FLD show a high impact on the material's properties and has to be taken into account in equal measure to the FOD. Recently numerical models are available in commercial filling simulation software and allow predicting both the local FOD and FLD in LFT parts. The aim of this paper is to compare i.) the FOD results and ii) the FLD results from available orientation- and fibre length attrition-models to those obtained from experimental data. The investigations are conducted by the use of different injection moulded specimens made from long glass fibre reinforced PP. In order to determine the FOD, selected part sections are examined by means of Computed Tomographic (CT) analyses. The fully three dimensional measurement of the FOD is then performed by digital image processing using grey scale correlation. The FLD results are also obtained by using digital image processing after a thermal pyrolytic separation of the polymeric matrix from the fibres. Further the FOD and the FLD are predicted by using a reduced strain closure (RSC) as well as an anisotropic rotary diffusion - reduced strain closure model (ARD-RSC) and Phelps-Tucker fibre length attrition model implemented in the commercial filling software Moldflow, Autodesk Inc., San Rafael, CA, USA.

A validation of the fibre orientation and fibre length attrition prediction for long fibre-reinforced thermoplastics

International Nuclear Information System (INIS)

Hopmann, Ch.; Weber, M.; Haag, J. van; Schöngart, M.

2015-01-01

To improve the mechanical performance of polymeric parts, fibre reinforcement has established in industrial applications during the last decades. Next to the widely used Short Fibre-reinforced Thermoplastics (SFT) the use of Long Fibre-reinforced Thermoplastics (LFT) is increasingly growing. Especially for non-polar polymeric matrices like polypropylene (PP), longer fibres can significantly improve the mechanical performance. As with every kind of discontinuous fibre reinforcement the fibre orientations (FO) show a high impact on the mechanical properties. On the contrary to SFT where the local fibre length distribution (FLD) can be often neglected, for LFT the FLD show a high impact on the material’s properties and has to be taken into account in equal measure to the FOD. Recently numerical models are available in commercial filling simulation software and allow predicting both the local FOD and FLD in LFT parts. The aim of this paper is to compare i.) the FOD results and ii) the FLD results from available orientation- and fibre length attrition-models to those obtained from experimental data. The investigations are conducted by the use of different injection moulded specimens made from long glass fibre reinforced PP. In order to determine the FOD, selected part sections are examined by means of Computed Tomographic (CT) analyses. The fully three dimensional measurement of the FOD is then performed by digital image processing using grey scale correlation. The FLD results are also obtained by using digital image processing after a thermal pyrolytic separation of the polymeric matrix from the fibres. Further the FOD and the FLD are predicted by using a reduced strain closure (RSC) as well as an anisotropic rotary diffusion - reduced strain closure model (ARD-RSC) and Phelps-Tucker fibre length attrition model implemented in the commercial filling software Moldflow, Autodesk Inc., San Rafael, CA, USA

A validation of the fibre orientation and fibre length attrition prediction for long fibre-reinforced thermoplastics

Energy Technology Data Exchange (ETDEWEB)

Hopmann, Ch.; Weber, M.; Haag, J. van; Schöngart, M. [Institute of Plastics Processing (IKV) at RWTH Aachen University, Pontstr. 49, 52062 Aachen (Germany)

2015-05-22

To improve the mechanical performance of polymeric parts, fibre reinforcement has established in industrial applications during the last decades. Next to the widely used Short Fibre-reinforced Thermoplastics (SFT) the use of Long Fibre-reinforced Thermoplastics (LFT) is increasingly growing. Especially for non-polar polymeric matrices like polypropylene (PP), longer fibres can significantly improve the mechanical performance. As with every kind of discontinuous fibre reinforcement the fibre orientations (FO) show a high impact on the mechanical properties. On the contrary to SFT where the local fibre length distribution (FLD) can be often neglected, for LFT the FLD show a high impact on the material’s properties and has to be taken into account in equal measure to the FOD. Recently numerical models are available in commercial filling simulation software and allow predicting both the local FOD and FLD in LFT parts. The aim of this paper is to compare i.) the FOD results and ii) the FLD results from available orientation- and fibre length attrition-models to those obtained from experimental data. The investigations are conducted by the use of different injection moulded specimens made from long glass fibre reinforced PP. In order to determine the FOD, selected part sections are examined by means of Computed Tomographic (CT) analyses. The fully three dimensional measurement of the FOD is then performed by digital image processing using grey scale correlation. The FLD results are also obtained by using digital image processing after a thermal pyrolytic separation of the polymeric matrix from the fibres. Further the FOD and the FLD are predicted by using a reduced strain closure (RSC) as well as an anisotropic rotary diffusion - reduced strain closure model (ARD-RSC) and Phelps-Tucker fibre length attrition model implemented in the commercial filling software Moldflow, Autodesk Inc., San Rafael, CA, USA.

Environmental friendly method for the extraction of coir fibre and isolation of nanofibre

CSIR Research Space (South Africa)

Abraham, E

2013-02-01

Full Text Available 560, Kerala, India d Fibres and Textiles Competence Area, CSIR, Materials Science and Manufacturing, PE, South Africa ?Corresponding author: Tel.: +91 479 2301730. E-mail address: lapothan@gmail.com (L.A. Pothen). ABSTRACT The objective...

passive and active measurements for some ceramic samples

International Nuclear Information System (INIS)

Hassan, M.F.; Said, S.A.; Ali, M.A.; Szegedi, S.

2004-01-01

passive measurements for an imported natural ore (zirconium silicate) used in ceramic industries were carried out to identify its radioactivity . this work was done for ceramic quality control purposes. accurate gamma spectrometers with 30% and 70% detector efficiencies were used in the measurements. the 235 U, 238 U and 232 Th radioactivity were determined . for the sake of comparison already manufactured different ceramic samples were investigated applying fast neutrons activation analysis (FNAA) and X-Ray florescence (XRF) techniques. the obtained results were discussed with the tabulated international radioactivity levels for building materials

Thermoplastic impact property improvement in hybrid natural fibre epoxy composite bumper beam

International Nuclear Information System (INIS)

Davoodi, M M; Sapuan, S M; Ali, Aidy; Ahmad, D; Khalina, A

2010-01-01

Utilization of thermoset resin as a bumper beam composite matrix is currently more dominated in car manufacturer suppliers, because of availability, easy processing, low material cost and production equipment investment. Moreover, low viscosity, shrinkage and excellent flow facilitate better fibre impregnation and proper surface resin wetting. Three-dimensional cross linking curing increase impact, creep and environmental stress cracking resistance properties. Low impact properties of natural fibre epoxy composite, are main issues in its employment for automotive structural components. Impact properties in epoxy composite bumper beam could be increased by modifying the resin, reinforcement and manufacturing process as well as geometry parameters such as cross section, thickness, added ribs and fixing method optimizations could strengthen impact resistance. There are two main methods, flexibilisation and toughening, as modifying the resin in order to improve the impact properties of epoxy composite, which form single phase or two-phase morphology to make modifier as epoxy or from separate phase to keep the thermo-mechanical properties. Liquid rubber, thermoplastic, core shell particle and rigid particle are different methods of toughening improvements. In this research, thermoplastic toughening has used to improve impact properties in hybrid natural fibre epoxy composite for automotive bumper beam and has achieved reasonable impact improvements.

Piezoelectric and dielectric properties of polymer-ceramic composites for sensors

NARCIS (Netherlands)

James, N.K.

2015-01-01

The main objective of this PhD thesis is to develop new routes and concepts for manufacturing piezoelectric ceramic-polymer composites with adequate piezoelectric properties while retaining ease of manufacturing and mechanical flexibility and explore new possibilities to maximize especially the

Dopant concentration and thermoluminescence (TL) properties of tailor-made Ge-doped SiO2 fibres

International Nuclear Information System (INIS)

Zahaimi, Nurul Arina; Ooi Abdullah, Mohd Haris Ridzuan; Zin, Hafiz; Abdul Rahman, Ahmad Lutfi; Hashim, Suhairul; Saripan, Mohd Iqbal; Paul, Mukul Chandra; Bradley, D.A.; Abdul Rahman, Ahmad Taufek

2014-01-01

Study focuses on characterisation of diverse concentrations of Ge-doped SiO 2 fibre as a potential thermoluminescence (TL) system for radiotherapy dosimetry. Irradiations were made using a linear accelerator providing 6 MV and 10 MV photon beams. Investigation has been done on various doped core diameter Ge-doped SiO 2 glass fibres such as commercial telecommunication fibres of 8 µm and 9 µm (CorActive High Tech, Canada), tailor-made fibres of 23 and 50 µm produced by the Central Glass and Ceramic Research Institute Kolkata, and tailor-made fibres of 11 µm produced by the University of Malaya Photonics Research Centre. The fibres have been characterised for TL sensitivity, reproducibility, dose- and energy-dependence. The area under the TL glow curve increases with increasing core diameter. For repeat irradiations at a fixed dose the dosimeter produces a flat response better than 4% (1SD) of the mean of the TL distribution. Minimal TL signal fading was found, less than 0.5% per day post irradiation. Linearity of TL has been observed with a correlation coefficient (r 2 ) of better than 0.980 (at 95% confidence level). For particular dopant concentrations, the least square fits show the change in TL yield, in counts per second per unit mass, obtained from 50 µm core diameter fibres irradiated at 6 MV of photon to be 8 times greater than that of 8 µm core diameter fibre. With respect to energy response, the TL yield at 10 MV decreases by∼5% compared to that at 6 MV, primarily due to the lower mass energy absorption coefficient at higher photon energy. These early results indicate that selectively screened fibres can be developed into a promising TL system, offering high spatial resolution capability and, with this, verification of complex radiotherapy dose distributions. - Highlights: • We examined the TL glow curve intensity for various diameter sizes of germanium doped silica glass fibre. • TL sensitivity increased with the increase of fibre core

Experimentation and numerical simulation of steel fibre reinforced concrete pipes

International Nuclear Information System (INIS)

Fuente, A. de la; Domingues de Figueiredo, A.; Aguado, A.; Molins, C.; Chama Neto, P. J.

2011-01-01

The results concerning on an experimental and a numerical study related to SFRCP are presented. Eighteen pipes with an internal diameter of 600 mm and fibre dosages of 10, 20 and 40 kg/m3 were manufactured and tested. Some technological aspects were concluded. Likewise, a numerical parameterized model was implemented. With this model, the simulation of the resistant behaviour of SFRCP can be performed. In this sense, the results experimentally obtained were contrasted with those suggested by means MAP reaching very satisfactory correlations. Taking it into account, it could be said that the numerical model is a useful tool for the optimal design of the SFRCP fibre dosages, avoiding the need of the systematic employment of the test as an indirect design method. Consequently, the use of this model would reduce the overall cost of the pipes and would give fibres a boost as a solution for this structural typology. (Author) 27 refs.

Study of the raw materials used in the manufacture of ceramics in Fran Ali (Oued Laou, Marruecos); Estudio de materiales usados en la fabricacion de las ceramicas de Fran Ali (Oued Laou, Marruecos)

Energy Technology Data Exchange (ETDEWEB)

Barrios Neira, J.; Martin de la Cruz, J. C.; Montealegre Contreras, L.

2012-11-01

The thermal behaviour, mineralogy, texture and micro-structure of the original rocks used as raw materials in the manufacture of ceramics of the potter community in Fran Ali (Oued Laou, Tetouan, Morocco) were studied. The original rocks of the alteration deposit are metapelites and altered philites from the Units Malaguide-Gomaride in the Baetic-Rifian mountain system. The techniques used by local potters and the water used to prepare the ceramic bodies were also studied. Original rocks are metapelites or filadios and raw materials belong to levels caused by exogenous or supergene alteration (quartz-illite and chlorite type clays). The ceramics studied by microscopy exhibit anisotropy. (Author) 15 refs.

Additive manufacturing of short and mixed fibre-reinforced polymer

Science.gov (United States)

Lewicki, James; Duoss, Eric B.; Rodriguez, Jennifer Nicole; Worsley, Marcus A.; King, Michael J.

2018-01-09

Additive manufacturing of a fiber-reinforced polymer (FRP) product using an additive manufacturing print head; a reservoir in the additive manufacturing print head; short carbon fibers in the reservoir, wherein the short carbon fibers are randomly aligned in the reservoir; an acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin in the reservoir, wherein the short carbon fibers are dispersed in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin; a tapered nozzle in the additive manufacturing print head operatively connected to the reservoir, the tapered nozzle produces an extruded material that forms the fiber-reinforced polymer product; baffles in the tapered nozzle that receive the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin with the short carbon fibers dispersed in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin; and a system for driving the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin with the short carbon fibers dispersed in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin from the reservoir through the tapered nozzle wherein the randomly aligned short carbon fibers in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin are aligned by the baffles and wherein the extruded material has the short carbon fibers aligned in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin that forms the fiber-reinforced polymer product.

Radiometric measurement of ceramic material moisture

International Nuclear Information System (INIS)

Kominek, A.; Sojka, J.; Votava, P.

1975-01-01

Water content measurement using a neutron moisture meter has a long tradition in the CSSR. The method of water content determination using neutron and gamma radiation was developed by the Research Institute of Building Materials in Brno for a number of materials, as e.g. coke, brown coal semi-coke, anthracite, glass sand, dolomite, soda, gravel, aggregates, cement sludge, slag, brick clay, intermediate products of the ceramics industry, refractory building materials, etc. The water content measurement of ceramic materials for the manufacture of wall tiles was performed in a special equipment by detection of the slowed-down neutrons with an accuracy of +-0.6% water (within the range from 5 to 11%) and of materials for the manufacture of floor tiles by means of neutron and gamma radiation with an accuracy of +-0.4% water (within the range from 5 to 8%). (author)

Mechanical and dielectric characterization of hemp fibre reinforced polypropylene (HFRPP by dry impregnation process

Directory of Open Access Journals (Sweden)

2010-03-01

Full Text Available Natural fibres such as jute, coir, sisal, bamboo and pineapple are known to have high specific strength and can be effectively used in composites in various applications. The use of hemp fibres to reinforce the polymer aroused great interest and expectations amongst scientists and materials engineers. In this paper, composites with isotactic polypropylene (iPP matrix and hemp fibres were studied. These materials were manufactured via the patented FIBROLINE process based on the principle of the dry impregnation of a fibre assembly with a thermoplastic powder (iPP, using an alternating electric field. The aim of this paper is to show the influence of fibre/matrix interfaces on dielectric properties coupled with mechanical behaviours. Fibres or more probably the fibre/matrix interfaces allow the diffusion of electric charges and delocalise the polarisation energy. In this way, damages are limited during mechanical loading and the mechanical properties of the composites increase. The structure of composite samples was investigated by X-ray and FTIR analysis. The mechanical properties were analysed by quasistatic and dynamic tests. The dielectric investigations were carried out using the SEMME (Scanning Electron Microscope Mirror Effect method coupled with the measurement of the induced current (ICM.

Effect of porosity on the ferroelectric and piezoelectric properties of (Ba0.85Ca0.15)(Zr0.1Ti0.9)O3 piezoelectric ceramics

DEFF Research Database (Denmark)

Yap, Emily W.; Glaum, Julia; Oddershede, Jette

2018-01-01

The ferroelectric and piezoelectric properties of (Ba0.85Ca0.15)(Zr0.1Ti0.9)O3 (BCZT) ceramics were measured as a function of porosity. Porous BCZT ceramics were fabricated using the sacrificial fugitive technique. Two different pore morphologies were induced by adding polymeric microspheres...... and fibres as the pore-forming agents. Increasing porosity led to decreasing ferroelectric and piezoelectric properties due to a reduction of polarisable BCZT ceramic available. With the benefit of being a lead-free piezoelectric material, porous BCZT ceramics may be considered for acoustic impedance...

Process and device for forming imprints on ceramic tubes

International Nuclear Information System (INIS)

1985-01-01

The purpose of the present invention is a process and a device for making imprints on ceramic tubes and these ceramic tubes with imprints. It is known that in uranium enrichment processes by gaseous diffusion, microporous tubes are used to made the diffuser units used for the application of this isotope enrichment process. It is known that these microporous tubes are generally made in two stages. In a first stage, a macroporous ceramic tube called a ''support'' is made. In a second stage, an internal microporous deposit is made which makes it possible to obtain a tube called a ''barrier'' finally having the required porosity to apply the gaseous diffusion enrichment process. The present invention involves the first stage of the manufacturing process of the barriers and, more precisely, a step in the manufacturing process of the supports that makes it possible to improve the efficiency of these barriers

Investigation on Suitability of Natural Fibre as Replacement Material for Table Tennis Blade

Science.gov (United States)

Arifin, A. M. T.; Fahrul Hassan, M.; Ismail, A. E.; Zulafif Rahim, M.; Rasidi Ibrahim, M.; Haq, R. H. Abdul; Rahman, M. N. A.; Yunos, M. Z.; Amin, M. H. M.

2017-08-01

This paper presents an investigation of suitability natural fibre as replacement material for table tennis blade, due to low cost, lightweight and apparently environmentally. Nowadays, natural fibre are one of the materials often used in replaced the main material on manufacturing sector, such as automotive, and construction. The objective of this study is to investigate and evaluate the suitability natural fiber materials to replace wood as a structure on table tennis blade. The mechanical properties of the different natural fibre material were examined, and correlated with characteristic of table tennis blade. The natural fibre selected for the study are kenaf (Hibiscus Cannabinus), jute, hemp, sisal (Agave Sisalana) and ramie. A further comparison was made with the corresponding properties of each type of natural fiber using Quality Function Deployment (QFD) and Theory of Inventive Problem Solving (TRIZ). TRIZ has been used to determine the most appropriate solution in producing table tennis blade. The results showed the most appropriate solution in producing table tennis blade using natural fibre is kenaf natural fibre. The selected on suitability natural fibre used as main structure on table tennis blade are based on the characteristics need for good performance of table tennis blade, such as energy absorption, lightweight, strength and hardness. Therefore, it shows an opportunity for replacing existing materials with a higher strength, lower cost alternative that is environmentally friendly.

Shrinkage Behaviour of Fibre Reinforced Concrete with Recycled Tyre Polymer Fibres

Directory of Open Access Journals (Sweden)

Marijana Serdar

2015-01-01

Full Text Available Different types of fibres are often used in concrete to prevent microcracking due to shrinkage, and polypropylene fibres are among the most often used ones. If not prevented, microcracks can lead to the development of larger cracks as drying shrinkage occurs, enabling penetration of aggressive substances from the environment and reducing durability of concrete structures. The hypothesis of the present research is that polypropylene fibres, used in concrete for controlling formation of microcracks due to shrinkage, can be replaced with recycled polymer fibres obtained from end-of-life tyres. To test the hypothesis, concrete mixtures containing polypropylene fibres and recycled tyre polymer fibres were prepared and tested. Experimental programme focused on autogenous, free, and restrained shrinkage. It was shown that PP fibres can be substituted with higher amount of recycled tyre polymer fibres obtaining concrete with similar shrinkage behaviour. The results indicate promising possibilities of using recycled tyre polymer fibres in concrete products. At the same time, such applications would contribute to solving the problem of waste tyre disposal.

Stress concentrations in an impregnated fibre bundle with random fibre packing

OpenAIRE

Swolfs, Y.; Gorbatikh, L.; Romanov, V.; Orlova, S.; Lomov, S. V.; Verpoest, I.

2013-01-01

The stress redistribution after a single fibre break is a fundamental issue in longitudinal strength models for unidirectional composites. Current models assume hexagonal or square fibre packings. In the present work, random fibre packings were modelled using 3D finite element analysis and compared to ordered fibre packings. Significant differences in the stress redistribution are found. Compared to square and hexagonal packings, random fibre packings result in smaller stress concentration fa...

A Fully Non-Metallic Gas Turbine Engine Enabled by Additive Manufacturing Part I: System Analysis, Component Identification, Additive Manufacturing, and Testing of Polymer Composites

Science.gov (United States)

Grady, Joseph E.; Haller, William J.; Poinsatte, Philip E.; Halbig, Michael C.; Schnulo, Sydney L.; Singh, Mrityunjay; Weir, Don; Wali, Natalie; Vinup, Michael; Jones, Michael G.;

Blast Resistance of Slurry Infiltrated Fibre Concrete with Waste Steel Fibres from Tires

Directory of Open Access Journals (Sweden)

Drdlová Martina

2018-01-01

Full Text Available The utilization of waste steel fibres (coming from the recycling process of the old tires in production of blast resistant cement based panels was assessed. Waste fibres were incorporated in slurry infiltrated fibre concrete (SIFCON, which is a special type of ultra-highperformance fibre reinforced concrete with high fibre content. The technological feasibility (i.e. suitability of the waste fibres for SIFCON technology was assessed using homogeneity test. Test specimens were prepared with three volume fractions (5; 7.5 and 10 % by vol. of waste unclassified fibres. SIFCON with industrial steel fibres (10% by vol. and ultra-highperformance fibre concrete with industrial fibres were also cast and tested for comparison purposes. Quasi-static mechanical properties were determined. Real blast tests were performed on the slab specimens (500x500x40 mm according to the modified methodology M-T0-VTU0 10/09. Damage of the slab, the change of the ultrasound wave velocity propagation in the slab specimen before and after the blast load in certain measurement points, the weight of fragments and their damage potential were evaluated and compared. Realized tests confirmed the possibility of using the waste fibres for SIFCON technology. The obtained results indicate, that the usage of waste fibres does not significantly reduce the values of SIFCON flexural and compressive strength at quasi-static load - the values were comparable to the specimens with industrially produced fibres. With increasing fibre content, the mechanical parameters are increasing as well. Using of the waste fibres reduces fragmentation of SIFCON at blast load due to the fibre size parameters. Using of low diameter fibres means more fibres in the matrix and thus better homogeneity of the whole composite with less unreinforced areas. Regarding the blast tests, the specimen with waste steel fibres showed the best resistance and outperformed also the specimen with commercial fibres. Using of

FIB/SEM and SEM/EDS microstructural analysis of metal-ceramic and zirconia-ceramic interfaces.

Science.gov (United States)

Massimi, F; Merlati, G; Sebastiani, M; Battaini, P; Menghini, P; Bemporad, E

2012-01-10

Recently introduced FIB/SEM analysis in microscopy seems to provide a high-resolution characterization of the samples by 3D (FIB) cross-sectioning and (SEM) high resolution imaging. The aim of this study was to apply the FIB/SEM and SEM/EDS analysis to the interfaces of a metal-ceramic vs. two zirconia-ceramic systems. Plate samples of three different prosthetic systems were prepared in the dental lab following the manufacturers' instructions, where metal-ceramic was the result of a ceramic veneering (porcelain-fused-to-metal) and the two zirconia-ceramic systems were produced by the dedicated CAD-CAM procedures of the zirconia cores (both with final sintering) and then veneered by layered or heat pressed ceramics. In a FIB/SEM equipment (also called DualBeam), a thin layer of platinum (1 μm) was deposited on samples surface crossing the interfaces, in order to protect them during milling. Then, increasingly deeper trenches were milled by a focused ion beam, first using a relatively higher and later using a lower ion current (from 9 nA to 0.28 nA, 30KV). Finally, FEG-SEM (5KV) micrographs (1000-50,000X) were acquired. In a SEM the analysis of the morphology and internal microstructure was performed by 13KV secondary and backscattered electrons signals (in all the samples). The compositional maps were then performed by EDS probe only in the metal-ceramic system (20kV). Despite the presence of many voids in all the ceramic layers, it was possible to identify: (1) the grain structures of the metallic and zirconia substrates, (2) the thin oxide layer at the metal-ceramic interface and its interactions with the first ceramic layer (wash technique), (3) the roughness of the two different zirconia cores and their interactions with the ceramic interface, where the presence of zirconia grains in the ceramic layer was reported in two system possibly due to sandblasting before ceramic firing.

Oxidation resistance in air of 1-D SiC (Hi-nicalon) fibre reinforced silicon nitride ceramic matrix composite

International Nuclear Information System (INIS)

Dupel, P.; Veyret, J.B.

1997-01-01

The oxidation behaviour of a Si 3 N 4 matrix reinforced with SiC fibres (Hi-nicalon) pre-coated with a 400 nm thick pyrolytic carbon layer has been investigated in dry air in the temperature range 800-1500 C. The same study was performed for individual constituents of the composite (fibre and matrix). Two phenomena are observed in the oxidation behaviour of the composite. At low temperature (T<1200 C), the matrix oxidation is negligible, only the carbon interphase was oxidised creating an annular space between the fibres and the matrix throughout the sample. At high temperature (T≥1300 C) the rate of formation of the oxidation products of the matrix is rapid and a sealing effect is observed. While at these temperatures the interphase is protected in the bulk of the material, the time needed to seal the gap between the fibre and the matrix is too long to prevent its oxidation to a significant depth from the surface. Finally, preliminary results are presented where the consumption of the interphase is completely prevented by applying an external coating which gives oxidation protection from low to high temperature. (orig.)

Fracture resistance of computer-aided design and computer-aided manufacturing ceramic crowns cemented on solid abutments.

Science.gov (United States)

Stona, Deborah; Burnett, Luiz Henrique; Mota, Eduardo Gonçalves; Spohr, Ana Maria

2015-07-01

Because no information was found in the dental literature regarding the fracture resistance of all-ceramic crowns using CEREC (Sirona) computer-aided design and computer-aided manufacturing (CAD-CAM) system on solid abutments, the authors conducted a study. Sixty synOcta (Straumann) implant replicas and regular neck solid abutments were embedded in acrylic resin and randomly assigned (n = 20 per group). Three types of ceramics were used: feldspathic, CEREC VITABLOCS Mark II (VITA); leucite, IPS Empress CAD (Ivoclar Vivadent); and lithium disilicate, IPS e.max CAD (Ivoclar Vivadent). The crowns were fabricated by the CEREC CAD-CAM system. After receiving glaze, the crowns were cemented with RelyX U200 (3M ESPE) resin cement under load of 1 kilogram. For each ceramic, one-half of the specimens were subjected to the fracture resistance testing in a universal testing machine with a crosshead speed of 1 millimeter per minute, and the other half were subjected to the fractured resistance testing after 1,000,000 cyclic fatigue loading at 100 newtons. According to a 2-way analysis of variance, the interaction between the material and mechanical cycling was significant (P = .0001). According to a Tukey test (α = .05), the fracture resistance findings with or without cyclic fatigue loading were as follows, respectively: CEREC VITABLOCKS Mark II (405 N/454 N) was statistically lower than IPS Empress CAD (1169 N/1240 N) and IPS e.max CAD (1378 N/1025 N) (P Empress CAD and IPS e.max CAD did not differ statistically (P > .05). According to a t test, there was no statistical difference in the fracture resistance with and without cyclic fatigue loading for CEREC VITABLOCS Mark II and IPS Empress CAD (P > .05). For IPS e.max CAD, the fracture resistance without cyclic fatigue loading was statistically superior to that obtained with cyclic fatigue loading (P Empress CAD and IPS e.max CAD showed higher fracture resistance compared with CEREC VITABLOCS Mark II. The cyclic

Development of SERS active fibre sensors

International Nuclear Information System (INIS)

Polwart, Ewan

2002-01-01

Surface-enhanced Raman scattering (SERS) is sensitive and selective and when coupled with fibre-optics could potentially produce an effective chemical sensing system. This thesis concerns the development of a single-fibre-based sensor, with an integral SERS-active substrate. A number of different methods for the manufacture of SERS-active surfaces on glass substrates were investigated and compared. The immobilisation of metal nanoparticles on glass functionalised with (3-aminopropyl)trimethoxysilane emerged as a suitable approach for the production of sensors. Substrates prepared by this approach were characterised using UV-visible spectroscopy, electron microscopy and Raman mapping. It was found that exposure of substrates to laser radiation led to a decrease in the signal recorded from adsorbed analytes. This speed of the decrease was shown to depend on the analyte, and the exciting wavelength and power. SERS-active fibre sensors were produced by immobilisation of silver nanoparticles at the distal end of a (3-aminopropyl)trimethoxysilane-derivatised optical fibre. These sensors were used to obtain spectra with good signal to noise ratios from 4-(benzotriazol-5-ylazo)-3,5-dimethoxyphenylamine and crystal violet. Sensing of dyes in effluent was also investigated. The development of sensors for the measurement of pH, by treating the SERS-active fibre tip with pH sensitive dyes is also described. Spectral changes were observed with these sensors as a response to the pH. Partial least squares regression was used to produce linear calibration models for the pH range 5-11 from which it was possible to predict the pH with an accuracy of ∼0.2 pH units. Some of the limitations of these sensors were explored. The feasibility of using these sensors for measurement of oxygen and thiols, was investigated. The measurement of oxygen using methylene blue as a transducer was demonstrated. Two transduction methodologies--reactions with iron porphyrins and pyrrole-2,5-diones

Tribological properties of Al 7075 alloy based composites strengthened with Al2O3 fibres

Directory of Open Access Journals (Sweden)

K. Naplocha

2011-04-01

Full Text Available Wear resistance of 7075 aluminium alloy based composite materials reinforced with Al2O3 Saffil fibres was investigated. The measurementsof wear were performed applying the pin-on-disc method at dry friction conditions with the gray iron counterpart. The effects ofpressure of composite samples on the counterpart made of gray iron and the orientation of fibers in relation to the friction surface on wear rate were determined. The materials were produced by squeeze casting method where 80-90% porous ceramic preform were infiltrated.After T6 heat treatment hardness increased about 50-60% both for unreinforced alloy and composites containing strengthening Saffilfibres. Wear resistance of composite materials in relation to the unreinforced 7075 alloy was slightly worse at lower pressure of 0.8 MPa. Under higher pressure of 1.2 MPa wear resistance of unreinforced 7075 alloy was even better whereas no effect of orientation of fibers on wear in composite materials was observed. Additionally, significant wear of counterface in the presence of debris with fragmented Al2O3 fibres as abrasives was observed. Wear resistance improvement of composite materials was obtained when with alumina Saffil fibres Carbon C fibres in the preforms were applied.

Technology for bonding silicon nitride ceramics. Heat treatment technology to improve diffusion bonding strength; Chikka keiso ceramics no setsugo gijutsu. Kakusan setsugo kyodo kaizen no tame no metsushori gijutsu

Energy Technology Data Exchange (ETDEWEB)

Nakamura, M.; Shigematsu, K. [National Industrial Research Institute of Nagoya,Nagoya (Japan)

1999-01-25

Silicon nitride ceramics is a structural ceramics with excellent high temperature strength and tenacity, being expected of expansion of application as a high temperature material. However, its processibility is poor, and special sintering technique is required to manufacture members of complex shapes. Therefore, development has been made on a technology to manufacture bonded materials with high mechanical strength, by which diffusion bonding in high temperature nitrogen gas and heat treatment are combined, and crystalline structure in the vicinity of bonding interface is controlled. (translated by NEDO)

Development of small ceramic gas turbines for cogeneration

International Nuclear Information System (INIS)

1998-01-01

Details of the project at NEDO to develop 300 kW ceramic gas turbines with a thermal efficiency of ≥42% at a turbine inlet temperature (TIT) of 1,350 o C. The project is part of the 'New Sunshine Projects' promoted by Japan's Agency of Industrial Science and Technology and the Ministry of International Trade and Industry. So far, a thermal efficiency of 37% at a TIT of 1,280 o C has been achieved by a basic ceramic gas turbine (CGT). Work to develop pilot CGTs to achieve the final target is being carried out alongside research and development of ceramic parts and improved performance of ceramic components for CGTs. One group of engine and ceramic manufacturers is developing a single shaft regenerative cycle CGT (CGT 301) and a second group a double shaft type (CGT 302). The heat-resistant ceramic parts, nitrogen oxide emissions and performance of these two prototypes are outlined and the properties of the ceramic materials used are indicated. Market estimates and economics are noted

Fibre illumination system

DEFF Research Database (Denmark)

2012-01-01

Source: EP2426402A The invention relates to a fibre illumination module and system for the collection and delivery of daylight for illumination purposes. The fibre illumination module comprises a plurality of collector elements, each collector element comprising an input fibre having a first end......-directional arrangement. The fibre illumination system comprises a fibre illumination module of the above-mentioned type. By the invention, daylight may be exploited for the illumination of remote interior spaces of buildings in order to save energy, and improve the well-being of users in both housing and working...

Thermoforming of Continuous Fibre Reinforced Thermoplastic Composites

International Nuclear Information System (INIS)

McCool, Rauri; Murphy, Adrian; Wilson, Ryan; Jiang Zhenyu; Price, Mark

2011-01-01

The introduction of new materials, particularly for aerospace products, is not a simple, quick or cheap task. New materials require extensive and expensive qualification and must meet challenging strength, stiffness, durability, manufacturing, inspection and maintenance requirements. Growth in industry acceptance for fibre reinforced thermoplastic composite systems requires the determination of whole life attributes including both part processing and processed part performance data. For thermoplastic composite materials the interactions between the processing parameters, in-service structural performance and end of life recyclability are potentially interrelated. Given the large number and range of parameters and the complexity of the potential relationships, understanding for whole life design must be developed in a systematic building block approach. To assess and demonstrate such an approach this article documents initial coupon level thermoforming trials for a commercially available fibre reinforced thermoplastic laminate, identifying the key interactions between processing and whole life performance characteristics. To examine the role of the thermoforming process parameters on the whole life performance characteristics of the formed part requires a series of manufacturing trials combined with a series of characterisation tests on the manufacturing trial output. Using a full factorial test programme and considering all possible process parameters over a range of potential magnitudes would result in a very large number of manufacturing trials and accompanying characterisation tests. Such an approach would clearly be expensive and require significant time to complete, therefore failing to address the key requirement for a future design methodology capable of rapidly generating design knowledge for new materials and processes. In this work the role of mould tool temperature and blank forming temperature on the thermoforming of a commercially available

The potential of dielectric analysis as an on-line cure monitoring technique in the manufacture of advanced fibre reinforced composites

International Nuclear Information System (INIS)

McIlhagger, A.T.

2002-02-01

Composite manufacturing processes such as RTM, are being developed in the aerospace industry in order to promote and reduce the cost of advanced fibre reinforced composites. The aerospace industry has identified the need for a cure monitoring system to be utilised in this production, to improve the efficiency and reliability of processing. The system must be able to determine through-thickness properties of the composite, on-line and without affecting the integrity of the finished component. Literature has shown that a number of techniques are available but these do not address all of the requirements of industry. The most important process parameters in RTM are the resin flow, point of minimum viscosity, gelation and subsequent completion of cure. These 'key cure parameters' are often difficult to control accurately in the manufacturing environment. Although dielectric analysis has been around for many years, literature identified an urgent requirement for research on the interpretation of dielectric sensor data relating to these main process parameters. A dielectric laboratory instrument, operated in the parallel plate sensor configuration was utilised to simulate a standard RTM cure cycle. The important transitions in the resin, namely minimum viscosity, gelation, vitrification and completion of cure, were identified. The parallel plate dielectric technique was applied to composites containing conductive and non-conductive reinforcement fibres. The appropriate dielectric signals and frequency were determined based on the sensor configuration, insulating layer and resin/fabric type. Correlations have been demonstrated between dielectric results and other established thermal (DSC and. DMA) and mechanical test techniques (tensile, flexural and interlaminar shear). Test methods were designed and investigated to provide information to compare with dielectric data. The parallel plate configuration was used to investigate the effect of composite thickness variation on

Ceramic microspheres for cementing applications

NARCIS (Netherlands)

2011-01-01

A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

Ceramic microspheres for cementing applications

NARCIS (Netherlands)

2010-01-01

A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

Ceramic microspheres for cementing applications

NARCIS (Netherlands)

2012-01-01

A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

Estimation of the failure risk of a maxillary premolar with different crack depths with endodontic treatment by computer-aided design/computer-aided manufacturing ceramic restorations.

Science.gov (United States)

Lin, Chun-Li; Chang, Yen-Hsiang; Hsieh, Shih-Kai; Chang, Wen-Jen

2013-03-01

This study evaluated the risk of failure for an endodontically treated premolar with different crack depths, which was shearing toward the pulp chamber and was restored by using 3 different computer-aided design/computer-aided manufacturing ceramic restoration configurations. Three 3-dimensional finite element models designed with computer-aided design/computer-aided manufacturing ceramic onlay, endocrown, and conventional crown restorations were constructed to perform simulations. The Weibull function was incorporated with finite element analysis to calculate the long-term failure probability relative to different load conditions. The results indicated that the stress values on the enamel, dentin, and luting cement for endocrown restorations exhibited the lowest values relative to the other 2 restoration methods. Weibull analysis revealed that the overall failure probabilities in a shallow cracked premolar were 27%, 2%, and 1% for the onlay, endocrown, and conventional crown restorations, respectively, in the normal occlusal condition. The corresponding values were 70%, 10%, and 2% for the depth cracked premolar. This numeric investigation suggests that the endocrown provides sufficient fracture resistance only in a shallow cracked premolar with endodontic treatment. The conventional crown treatment can immobilize the premolar for different cracked depths with lower failure risk. Copyright © 2013 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

Processing of microencapsulated dyes for the visual inspection of fibre reinforced plastics

Energy Technology Data Exchange (ETDEWEB)

Hopmann, Ch., E-mail: kerschbaum@ikv.rwth-aachen.de; Kerschbaum, M., E-mail: kerschbaum@ikv.rwth-aachen.de; Küsters, K., E-mail: kerschbaum@ikv.rwth-aachen.de [Institute of Plastics Processing at RWTH Aachen University (IKV), Pontstrasse 49, 52064 Aachen (Germany)

2014-05-15

The evaluation of damages caused during processing, assembly or usage of fibre reinforced plastics is still a challenge. The use of inspection technology like ultrasonic scanning enables a detailed damage analysis but requires high investments and trained staff. Therefore, the visual inspection method is widely used. A drawback of this method is the difficult identification of barely visible damages, which can already be detrimental for the structural integrity. Therefore an approach is undertaken to integrate microencapsulated dyes into the laminates of fibre reinforced plastic parts to highlight damages on the surface. In case of a damage, the microcapsules rupture which leads to a release of the dye and a visible bruise on the part surface. To enable a wide application spectrum for this technology the microcapsules must be processable without rupturing with established manufacturing processes for fibre reinforced plastics. Therefore the incorporation of microcapsules in the filament winding, prepreg autoclave and resin transfer moulding (RTM) process is investigated. The results show that the use of a carrier medium is a feasible way to incorporate the microcapsules into the laminate for all investigated manufacturing processes. Impact testing of these laminates shows a bruise formation on the specimen surface which correlates with the impact energy level. This indicates a microcapsule survival during processing and shows the potential of this technology for damage detection and characterization.

Processing of microencapsulated dyes for the visual inspection of fibre reinforced plastics

International Nuclear Information System (INIS)

Hopmann, Ch.; Kerschbaum, M.; Küsters, K.

2014-01-01

The evaluation of damages caused during processing, assembly or usage of fibre reinforced plastics is still a challenge. The use of inspection technology like ultrasonic scanning enables a detailed damage analysis but requires high investments and trained staff. Therefore, the visual inspection method is widely used. A drawback of this method is the difficult identification of barely visible damages, which can already be detrimental for the structural integrity. Therefore an approach is undertaken to integrate microencapsulated dyes into the laminates of fibre reinforced plastic parts to highlight damages on the surface. In case of a damage, the microcapsules rupture which leads to a release of the dye and a visible bruise on the part surface. To enable a wide application spectrum for this technology the microcapsules must be processable without rupturing with established manufacturing processes for fibre reinforced plastics. Therefore the incorporation of microcapsules in the filament winding, prepreg autoclave and resin transfer moulding (RTM) process is investigated. The results show that the use of a carrier medium is a feasible way to incorporate the microcapsules into the laminate for all investigated manufacturing processes. Impact testing of these laminates shows a bruise formation on the specimen surface which correlates with the impact energy level. This indicates a microcapsule survival during processing and shows the potential of this technology for damage detection and characterization

Processing of microencapsulated dyes for the visual inspection of fibre reinforced plastics

Science.gov (United States)

Hopmann, Ch.; Kerschbaum, M.; Küsters, K.

2014-05-01

The evaluation of damages caused during processing, assembly or usage of fibre reinforced plastics is still a challenge. The use of inspection technology like ultrasonic scanning enables a detailed damage analysis but requires high investments and trained staff. Therefore, the visual inspection method is widely used. A drawback of this method is the difficult identification of barely visible damages, which can already be detrimental for the structural integrity. Therefore an approach is undertaken to integrate microencapsulated dyes into the laminates of fibre reinforced plastic parts to highlight damages on the surface. In case of a damage, the microcapsules rupture which leads to a release of the dye and a visible bruise on the part surface. To enable a wide application spectrum for this technology the microcapsules must be processable without rupturing with established manufacturing processes for fibre reinforced plastics. Therefore the incorporation of microcapsules in the filament winding, prepreg autoclave and resin transfer moulding (RTM) process is investigated. The results show that the use of a carrier medium is a feasible way to incorporate the microcapsules into the laminate for all investigated manufacturing processes. Impact testing of these laminates shows a bruise formation on the specimen surface which correlates with the impact energy level. This indicates a microcapsule survival during processing and shows the potential of this technology for damage detection and characterization.

Mechanical properties of carbon fibre reinforced thermoplastics for cryogenic applications

International Nuclear Information System (INIS)

Ahlborn, K.

1989-01-01

The high specific strength, the high specific stiffness and the excellent fatigue behaviour favours carbon fibre reinforced plastics (CFRP) as a supplement to metals for low temperature applications. The weakest link in the composite is the polymeric matrix, which is preloaded by thermal tensile strains and becomes brittle at low temperatures. Tough thermoplastic polymers show a higher cryogenic fracture strain than commonly used epoxy-matrix systems. Two carbon fibre reinforced tough thermoplastics (PEEK, PC) were tested at 293 K, 77 K and 5 K by tensile, bending and fatigue loading. It has been found, that the toughness of the matrices generally improves the static strength at low temperatures. In bidirectionally reinforced thermoplastics, transversal cracks appear in the matrix or in the boundary layer at composite strains below 0,2%, originated by the thermal preloading. The formation and development of the cracks depend on the fibre-matrix-bond and on the thickness of the composite layers. Fibre-misalignment results in a poor tension-tension fatigue endurance limit of less than 50% of the static strength. Further developments in the manufacturing process are necessary to improve the homogeneity of the composite structure in order to increase the long term fatigue behaviour. (orig.) [de

Development and implementation of an automatic integration system for fibre optic sensors in the braiding process with the objective of online-monitoring of composite structures

Science.gov (United States)

Hufenbach, W.; Gude, M.; Czulak, A.; Kretschmann, Martin

2014-04-01

Increasing economic, political and ecological pressure leads to steadily rising percentage of modern processing and manufacturing processes for fibre reinforced polymers in industrial batch production. Component weights beneath a level achievable by classic construction materials, which lead to a reduced energy and cost balance during product lifetime, justify the higher fabrication costs. However, complex quality control and failure prediction slow down the substitution by composite materials. High-resolution fibre-optic sensors (FOS), due their low diameter, high measuring point density and simple handling, show a high applicability potential for an automated sensor-integration in manufacturing processes, and therefore the online monitoring of composite products manufactured in industrial scale. Integrated sensors can be used to monitor manufacturing processes, part tests as well as the component structure during product life cycle, which simplifies allows quality control during production and the optimization of single manufacturing processes.[1;2] Furthermore, detailed failure analyses lead to a enhanced understanding of failure processes appearing in composite materials. This leads to a lower wastrel number and products of a higher value and longer product life cycle, whereby costs, material and energy are saved. This work shows an automation approach for FOS-integration in the braiding process. For that purpose a braiding wheel has been supplemented with an appliance for automatic sensor application, which has been used to manufacture preforms of high-pressure composite vessels with FOS-networks integrated between the fibre layers. All following manufacturing processes (vacuum infiltration, curing) and component tests (quasi-static pressure test, programmed delamination) were monitored with the help of the integrated sensor networks. Keywords: SHM, high-pressure composite vessel, braiding, automated sensor integration, pressure test, quality control, optic-fibre

Laser-assisted turning of components made of silicon-nitride ceramics

International Nuclear Information System (INIS)

Klocke, F.; Bausch, S.

2001-01-01

The manufacture of high-precision parts made of silicon-nitride ceramic, such as roller bearing rings or valves, currently involves finishing in the form of time and cost intensive grinding operations. This has resulted in demands for the development of more efficient machining techniques and for the subsequent provision of these within a manufacturing environment. A prototype of a precision lathe with an integrated high power diode laser for laser-assisted turning has been developed at the Fraunhofer IPT in close co-operation with industrial partners. When the workpiece is heated continuously by the laser, the resultant localized material softening enables the ceramic to be machined using a defined cutting edge. The application of this technique allows complex silicon nitride ceramic parts with surface qualities of up to R a = 0.3 μm to be produced considerably more flexibly than before, with no requirement for cooling lubricant. (author)

Photonic Crystal Fibres

DEFF Research Database (Denmark)

Bjarklev, Anders Overgaard; Broeng, Jes; Sanchez Bjarklev, Araceli

Photonic crystal fibres represent one of the most active research areas today in the field of optics. The diversity of applications that may be addressed by these fibres and their fundamental appeal, by opening up the possibility of guiding light in a radically new way compared to conventional...... optical fibres, have spun an interest from almost all areas of optics and photonics. The aim of this book is to provide an understanding of the different types of photonic crystal fibres and to outline some of the many new and exciting applications that these fibres offer. The book is intended for both...

Comparative study of ceramic tiles produced in the Town of Goytacazes / RJ (Brazil)

International Nuclear Information System (INIS)

Almeida, L.L.P. de; Pacheco, A.T.; Carreiro, R.S; Petrucci, L.J.T.

2011-01-01

The city of the Campos dos Goytacazes, situated in the region north of the state of Rio de Janeiro, presents characteristics place that it enter the producing greater of blocks and ceramic roofing tiles for the domestic market. This work makes a study enters four manufacturers of ceramic roofing tiles of the city of the Campos dos Goytacazes/RJ, to analysis comparatively its results according to in agreement the characterization submitted to dilatometry, Thermogravimetry, Differential Thermal Analysis and X-ray diffraction for the physical tests the tiles were collected after burning and the tests under Bylaw NBR 15310. The results had indicated a significant variation in the values of water absorption of each manufacturer. The same ones demonstrate that the ceramic roofing tiles of Campos of the Goytacazes present a uniformity in the results, being that it needs technological accompaniment during the manufacture process, to improve its properties and its quality for adequacy to the normative parameters of the ABNT. (author)

Ceramic Inlays: Effect of Mechanical Cycling and Ceramic Type on Restoration-dentin Bond Strength.

Science.gov (United States)

Trindade, F Z; Kleverlaan, C J; da Silva, L H; Feilzer, A J; Cesar, P F; Bottino, M A; Valandro, L F

2016-01-01

This study aimed to evaluate the bond strength between dentin and five different ceramic inlays in permanent maxillary premolars, with and without mechanical cycling. One hundred permanent maxillary premolars were prepared and divided into 10 groups (n=10) according to the ceramic system (IPS e.Max Press; IPS e.Max CAD; Vita PM9; Vita Mark II; and Vita VM7) and the mechanical cycling factor (with and without [100 N, 2 Hz, 1.2×10(6) cycles]). The inlays were adhesively cemented, and all of the specimens were cut into microbars (1×1 mm, nontrimming method), which were tested under microtensile loading. The failure mode was classified and contact angle, roughness, and microtopographic analyses were performed on each ceramic surface. The mechanical cycling had a significant effect (p=0.0087) on the bond strength between dentin and IPS e.max Press. The Vita Mark II group had the highest bond strength values under both conditions, with mechanical cycling (9.7±1.8 MPa) and without (8.2±1.9 MPa), while IPS e.Max CAD had the lowest values (2.6±1.6 and 2.2±1.4, respectively). The adhesive failure mode at the ceramic/cement interface was the most frequent. Vita Mark II showed the highest value of average roughness. IPS e.max Press and Vita Mark II ceramics presented the lowest contact angles. In conclusion, the composition and manufacturing process of ceramics seem to have an influence on the ceramic surface and resin cement bond strength. Mechanical cycling did not cause significant degradation on the dentin and ceramic bond strength under the configuration used.

Application of dye analysis in forensic fibre and textile examination: Case examples.

Science.gov (United States)

Schotman, Tom G; Xu, Xiaoma; Rodewijk, Nicole; van der Weerd, Jaap

2017-09-01

Seven cases and a quality assurance test are presented. In these cases, fibres or textiles submitted for investigation were analysed by HPLC-DAD-MS to identify the dyes present. The cases presented illustrate that it is possible to identify textile dyes in fibre traces recovered for forensic analysis. The results show that a mixture of dyes is present in all textiles investigated, except one sample that was taken from a manufacturer dye shade card. It is concluded that dye analyses improves the evidential value of forensic fibre examinations, as it becomes possible to distinguish textiles that are different in dye chemistry, but have a similar colour. In addition dye analysis makes the examination more robust, as it becomes possible to attribute colour differences between samples to identical dyes (mixed in different ratios) or to chemically different dyes. Copyright © 2017 Elsevier B.V. All rights reserved.

Multiscale deformations lead to high toughness and circularly polarized emission in helical nacre-like fibres.

Science.gov (United States)

Zhang, Jia; Feng, Wenchun; Zhang, Huangxi; Wang, Zhenlong; Calcaterra, Heather A; Yeom, Bongjun; Hu, Ping An; Kotov, Nicholas A

2016-02-24

Nacre-like composites have been investigated typically in the form of coatings or free-standing sheets. They demonstrated remarkable mechanical properties and are used as ultrastrong materials but macroscale fibres with nacre-like organization can improve mechanical properties even further. The fiber form or nacre can, simplify manufacturing and offer new functional properties unknown yet for other forms of biomimetic materials. Here we demonstrate that nacre-like fibres can be produced by shear-induced self-assembly of nanoplatelets. The synergy between two structural motifs--nanoscale brick-and-mortar stacking of platelets and microscale twisting of the fibres--gives rise to high stretchability (>400%) and gravimetric toughness (640 J g(-1)). These unique mechanical properties originate from the multiscale deformation regime involving solid-state self-organization processes that lead to efficient energy dissipation. Incorporating luminescent CdTe nanowires into these fibres imparts the new property of mechanically tunable circularly polarized luminescence. The nacre-like fibres open a novel technological space for optomechanics of biomimetic composites, while their continuous spinning methodology makes scalable production realistic.

OPTICAL FIBRES AND FIBREOPTIC SENSORS: Polarisation reflectometry of anisotropic optical fibres

Science.gov (United States)

Konstantinov, Yurii A.; Kryukov, Igor'I.; Pervadchuk, Vladimir P.; Toroshin, Andrei Yu

2009-11-01

Anisotropic, polarisation-maintaining fibres have been studied using a reflectometer and integrated optic polariser. Linearly polarised pulses were launched into the fibre under test at different angles between their plane of polarisation and the main optical axis of the fibre. A special procedure for the correlation analysis of these reflectograms is developed to enhance the reliability of the information about the longitudinal optical uniformity ofanisotropic fibres.

Sub-micrometre accurate free-form optics by three-dimensional printing on single-mode fibres

Science.gov (United States)

Gissibl, Timo; Thiele, Simon; Herkommer, Alois; Giessen, Harald

2016-01-01

Micro-optics are widely used in numerous applications, such as beam shaping, collimation, focusing and imaging. We use femtosecond 3D printing to manufacture free-form micro-optical elements. Our method gives sub-micrometre accuracy so that direct manufacturing even on single-mode fibres is possible. We demonstrate the potential of our method by writing different collimation optics, toric lenses, free-form surfaces with polynomials of up to 10th order for intensity beam shaping, as well as chiral photonic crystals for circular polarization filtering, all aligned onto the core of the single-mode fibres. We determine the accuracy of our optics by analysing the output patterns as well as interferometrically characterizing the surfaces. We find excellent agreement with numerical calculations. 3D printing of microoptics can achieve sufficient performance that will allow for rapid prototyping and production of beam-shaping and imaging devices. PMID:27339700

Abaca fibre reinforced PP composites and comparison with jute and flax fibre PP composites

Directory of Open Access Journals (Sweden)

2007-11-01

Full Text Available Abaca fibre reinforced PP composites were fabricated with different fibre loadings (20, 30, 40, 50wt% and in some cases 35 and 45 wt%. Flax and jute fibre reinforced PP composites were also fabricated with 30 wt% fibre loading. The mechanical properties, odour emission and structure properties were investigated for those composites. Tensile, flexural and Charpy impact strengths were found to increase for fibre loadings up to 40 wt% and then decreased. Falling weight impact tests were also carried out and the same tendency was observed. Owing to the addition of coupling agent (maleated polypropylene -MAH-PP, the tensile, flexural and falling weight impact properties were found to increase in between 30 to 80% for different fibre loadings. When comparing jute and flax fibre composites with abaca fibre composites, jute fibre composites provided best tensile properties but abaca fibre polypropylene composites were shown to provide best notch Charpy and falling weight impact properties. Odours released by flax fibre composites were smaller than jute and abaca fibre composites.

Ceramic High Efficiency Particulate Air (HEPA) Filter Final Report CRADA No. TC02160.0

Energy Technology Data Exchange (ETDEWEB)

Mitchell, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Bergman, W. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2017-08-25

The technical objective of this project was to develop a ceramic HEPA filter technology, by initially producing and testing coupon ceramics, small scale prototypes, and full scale prototype HEPA filters, and to address relevant manufacturing and commercialization technical issues.

Environmental health survey in asbestos cement sheets manufacturing industry.

Science.gov (United States)

Ansari, F A; Bihari, V; Rastogi, S K; Ashquin, M; Ahmad, I

2007-01-01

About 673 small-scale asbestos mining and milling facilities and 33 large - scale asbestos manufacturing plants, (17 asbestos-cement product manufacturing plants and 16 other than asbestos-cement product plants) are situated in India. The present study reveals the exposure of commercial asbestos (chrysotile) in the occupational as well as ambient air environment of the asbestos-cement (AC) sheets industry using membrane filter method of Bureau of Indian Standards (BIS). The fibre concentrations in 15 samples collected in the occupational environment at ingredient feeding site, sheet-producing site, fibre godown were 0.079, 0.057 and 0.078 f/cc, respectively and in five samples from surrounding ambient air at factory gate resulted fibre concentration of 0.071 f/cc. All the samples have shown fibre concentration lower than the threshold limit values (TLVs) prescribed by BIS. Morphological analysis of samples, further under phase contrast and polarized microscopy indicates the presence of chrysotile asbestos, which acts as carcinogen as well as co-carcinogen. A clinical examination of exposed subjects reveals that there was no case of clubbing, crepitation, ronchi and dyspnea on exertion; however, obstruction and restriction were 10.9 per cent and 25 per cent in exposed subjects, respectively while in control there were 12 per cent and 28 per cent, respectively. The study revealed that chrysotile asbestos is emitted in the occupational as well as ambient environment that may cause adverse health impact.

Recent Advances on Carbon Nanotubes and Graphene Reinforced Ceramics Nanocomposites

Science.gov (United States)

Ahmad, Iftikhar; Yazdani, Bahareh; Zhu, Yanqiu

2015-01-01

Ceramics suffer the curse of extreme brittleness and demand new design philosophies and novel concepts of manufacturing to overcome such intrinsic drawbacks, in order to take advantage of most of their excellent properties. This has been one of the foremost challenges for ceramic material experts. Tailoring the ceramics structures at nanometre level has been a leading research frontier; whilst upgrading via reinforcing ceramic matrices with nanomaterials including the latest carbon nanotubes (CNTs) and graphene has now become an eminent practice for advanced applications. Most recently, several new strategies have indeed improved the properties of the ceramics/CNT nanocomposites, such as by tuning with dopants, new dispersions routes and modified sintering methods. The utilisation of graphene in ceramic nanocomposites, either as a solo reinforcement or as a hybrid with CNTs, is the newest development. This article will summarise the recent advances, key difficulties and potential applications of the ceramics nanocomposites reinforced with CNTs and graphene. PMID:28347001

Multi-scale damage modelling in a ceramic matrix composite using a finite-element microstructure meshfree methodology

Science.gov (United States)

2016-01-01

The problem of multi-scale modelling of damage development in a SiC ceramic fibre-reinforced SiC matrix ceramic composite tube is addressed, with the objective of demonstrating the ability of the finite-element microstructure meshfree (FEMME) model to introduce important aspects of the microstructure into a larger scale model of the component. These are particularly the location, orientation and geometry of significant porosity and the load-carrying capability and quasi-brittle failure behaviour of the fibre tows. The FEMME model uses finite-element and cellular automata layers, connected by a meshfree layer, to efficiently couple the damage in the microstructure with the strain field at the component level. Comparison is made with experimental observations of damage development in an axially loaded composite tube, studied by X-ray computed tomography and digital volume correlation. Recommendations are made for further development of the model to achieve greater fidelity to the microstructure. This article is part of the themed issue ‘Multiscale modelling of the structural integrity of composite materials’. PMID:27242308

Glasses, ceramics, and composites from lunar materials

Science.gov (United States)

Beall, George H.

1992-01-01

A variety of useful silicate materials can be synthesized from lunar rocks and soils. The simplest to manufacture are glasses and glass-ceramics. Glass fibers can be drawn from a variety of basaltic glasses. Glass articles formed from titania-rich basalts are capable of fine-grained internal crystallization, with resulting strength and abrasion resistance allowing their wide application in construction. Specialty glass-ceramics and fiber-reinforced composites would rely on chemical separation of magnesium silicates and aluminosilicates as well as oxides titania and alumina. Polycrystalline enstatite with induced lamellar twinning has high fracture toughness, while cordierite glass-ceramics combine excellent thermal shock resistance with high flexural strengths. If sapphire or rutile whiskers can be made, composites of even better mechanical properties are envisioned.

Quality Assessment of Mixed and Ceramic Recycled Aggregates from Construction and Demolition Wastes in the Concrete Manufacture According to the Spanish Standard.

Science.gov (United States)

Rodríguez-Robles, Desirée; García-González, Julia; Juan-Valdés, Andrés; Morán-Del Pozo, Julia Mª; Guerra-Romero, Manuel I

2014-08-13

Construction and demolition waste (CDW) constitutes an increasingly significant problem in society due to the volume generated, rendering sustainable management and disposal problematic. The aim of this study is to identify a possible reuse option in the concrete manufacturing for recycled aggregates with a significant ceramic content: mixed recycled aggregates (MixRA) and ceramic recycled aggregates (CerRA). In order to do so, several tests are conducted in accordance with the Spanish Code on Structural Concrete (EHE-08) to determine the composition in weight and physic-mechanical characteristics (particle size distributions, fine content, sand equivalent, density, water absorption, flakiness index, and resistance to fragmentation) of the samples for the partial inclusion of the recycled aggregates in concrete mixes. The results of these tests clearly support the hypothesis that this type of material may be suitable for such partial replacements if simple pretreatment is carried out. Furthermore, this measure of reuse is in line with European, national, and regional policies on sustainable development, and presents a solution to the environmental problem caused by the generation of CDW.

Quality Assessment of Mixed and Ceramic Recycled Aggregates from Construction and Demolition Wastes in the Concrete Manufacture According to the Spanish Standard

Directory of Open Access Journals (Sweden)

Desirée Rodríguez-Robles

2014-08-01

Full Text Available Construction and demolition waste (CDW constitutes an increasingly significant problem in society due to the volume generated, rendering sustainable management and disposal problematic. The aim of this study is to identify a possible reuse option in the concrete manufacturing for recycled aggregates with a significant ceramic content: mixed recycled aggregates (MixRA and ceramic recycled aggregates (CerRA. In order to do so, several tests are conducted in accordance with the Spanish Code on Structural Concrete (EHE-08 to determine the composition in weight and physic-mechanical characteristics (particle size distributions, fine content, sand equivalent, density, water absorption, flakiness index, and resistance to fragmentation of the samples for the partial inclusion of the recycled aggregates in concrete mixes. The results of these tests clearly support the hypothesis that this type of material may be suitable for such partial replacements if simple pretreatment is carried out. Furthermore, this measure of reuse is in line with European, national, and regional policies on sustainable development, and presents a solution to the environmental problem caused by the generation of CDW.

Fibre optic sensors in pressurized water reactor alternators

International Nuclear Information System (INIS)

Favennec, J.M.; Piguet, M.

1994-01-01

Measurement in the electrical engine environment (alternator, transformer...) is identified as one of the two main applications of fibre optic sensors within EDF; the other application niche is the monitoring of civil works (dams, containment building of nuclear reactors...). At the EDF Research and Development Division, temperature and vibration fibre optic sensors were evaluated by the Metrology Service, since their use is under consideration for alternator monitoring. For alternator stator thermal monitoring, the BERTIN company developed a fibre optic sensor network. The optic coding technique is based on broadband source spectral modulation; the sensors are interrogated sequentially by electronic commutation. For alternator stator vibration monitoring, a fibre optic accelerometer was developed in the frame of a manufacturers and universities consortium supported by the French Research and Technology Ministry. The accelerometer is of cantilever beam type and its networking is possible by chromatic multiplexing. The Metrology Service evaluated these temperature and vibration sensors in order to verify their metrological characteristics (bias error, hysteresis, repeatability, resolution, noise, amplitude linearity, response time, frequency response, etc.) and to test their behaviour in harsh alternator environmental conditions (pressure, vibrations and temperature). Ageing and accidental condition resistance tests were also carried out. Temperature sensor test results were very satisfactory. An eight-sensor BERTIN prototype was installed on the Tricastin 1 alternator during the september 1993 nuclear station periodic stop. On the contrary, the accelerometers presented deficient metrological characteristics (shorter span than foreseen, low repeatability...). They need some improvements and could not be installed on alternators. (authors). 5 refs., 8 figs

Synthesis and characterization of biomorphic ceramics; Sintese e caracterizacao de ceramicas biomorficas

Energy Technology Data Exchange (ETDEWEB)

Rambo, Carlos Renato

2001-07-01

Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO{sub 2} originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

Creep properties of discontinuous fibre composites with partly creeping fibres

International Nuclear Information System (INIS)

Bilde-Soerensen, J.B.; Lilholt, H.

1977-05-01

In a previous report (RISO-M-1810) the creep properties of discontinuous fibre composites with non-creeping fibres were analyzed. In the present report this analysis is extended to include the case of discontinuous composites with partly creeping fibres. It is shown that the creep properties of the composite at a given strain rate, epsilonsub(c), depend on the creep properties of the matrix at a strain rate higher than epsilonsub(c), and on the creep properties of the fibres at epsilonsub(c). The composite creep law is presented in a form which permits a graphical determination of the composite creep curve. This can be constructed on the basis of the matrix and the fibre creep curves by vector operations in a log epsilon vs. log sigma diagram. The matrix contribution to the creep strength can be evaluated by a simple method. (author)

The effects of fibre architecture on fatigue life-time of composite materials

Energy Technology Data Exchange (ETDEWEB)

Zangenberg Hansen, J.

2013-09-15

Wind turbine rotor blades are among the largest composite structures manufactured of fibre reinforced polymer. During the service life of a wind turbine rotor blade, it is subjected to cyclic loading that potentially can lead to material failure, also known as fatigue. With reference to glass fibre reinforced composites used for the main laminate of a wind turbine rotor blade, the problem addressed in the present work is the effect of the fibre and fabric architecture on the fatigue life-time under tension-tension loading. Fatigue of composite materials has been a central research topic for the last decades; however, a clear answer to what causes the material to degrade, has not been given yet. Even for the simplest kind of fibre reinforced composites, the axially loaded unidirectional material, the fatigue failure modes are complex, and require advanced experimental techniques and characterisation methodologies in order to be assessed. Furthermore, numerical evaluation and predictions of the fatigue damage evolution are decisive in order to make future improvements. The present work is focused around two central themes: fibre architecture and fatigue failure. The fibre architecture is characterised using real material samples and numerical simulations. Experimental fatigue tests identify, quantify, and analyse the cause of failure. Different configurations of the fibre architecture are investigated in order to determine and understand the tension-tension fatigue failure mechanisms. A numerical study is used to examine the onset of fatigue failure. Topics treated include: experimental fatigue investigations, scanning electron microscopy, numerical simulations, advanced measurements techniques (micro computed tomography and thermovision), design of test specimens and preforms, and advanced materials characterisation. The results of the present work show that the fibre radii distribution has limited effect on the fibre architecture. This raises the question of which

Translucency of dental ceramics with different thicknesses.

Science.gov (United States)

Wang, Fu; Takahashi, Hidekazu; Iwasaki, Naohiko

2013-07-01

The increased use of esthetic restorations requires an improved understanding of the translucent characteristics of ceramic materials. Ceramic translucency has been considered to be dependent on composition and thickness, but less information is available about the translucent characteristics of these materials, especially at different thicknesses. The purpose of this study was to investigate the relationship between translucency and the thickness of different dental ceramics. Six disk-shaped specimens of 8 glass ceramics (IPS e.max Press HO, MO, LT, HT, IPS e.max CAD LT, MO, AvanteZ Dentin, and Trans) and 5 specimens of 5 zirconia ceramics (Cercon Base, Zenotec Zr Bridge, Lava Standard, Lava Standard FS3, and Lava Plus High Translucency) were prepared following the manufacturers' instructions and ground to a predetermined thickness with a grinding machine. A spectrophotometer was used to measure the translucency parameters (TP) of the glass ceramics, which ranged from 2.0 to 0.6 mm, and of the zirconia ceramics, which ranged from 1.0 to 0.4 mm. The relationship between the thickness and TP of each material was evaluated using a regression analysis (α=.05). The TP values of the glass ceramics ranged from 2.2 to 25.3 and the zirconia ceramics from 5.5 to 15.1. There was an increase in the TP with a decrease in thickness, but the amount of change was material dependent. An exponential relationship with statistical significance (Pceramics and zirconia ceramics. The translucency of dental ceramics was significantly influenced by both material and thickness. The translucency of all materials increased exponentially as the thickness decreased. All of the zirconia ceramics evaluated in the present study showed some degree of translucency, which was less sensitive to thickness compared to that of the glass ceramics. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

Aligned flax fibre/polylactate composites

DEFF Research Database (Denmark)

Madsen, Bo; Lilholt, Hans; Thygesen, Anders

2008-01-01

The potential of biocomposites in engineering applications is demonstrated by using aligned flax fibre/polylactate composites as a materials model system. The failure stress of flax fibres is measured by tensile testing of single fibres and fibre bundles. For both fibre configurations, it is found...... that failure stress is decreased by increasing the tested fibre volume. Based on two types of flax fibre preforms: carded sliver and unidirectional non-crimp fabric, aligned flax fibre/polylactate composites were fabricated with variable fibre content. The volumetric composition and tensile properties...... of the composite were measured. For composites with a fibre content of 37 % by volume, stiffness is about 20 GPa and failure stress is about 180 MPa. The tensile properties of the composites are analysed with a modified rule of mixtures model, which includes the effect of porosity. The experimental results...

Air quality comparison between two European ceramic tile clusters

Science.gov (United States)

Minguillón, M. C.; Monfort, E.; Escrig, A.; Celades, I.; Guerra, L.; Busani, G.; Sterni, A.; Querol, X.

2013-08-01

The European ceramic tile industry is mostly concentrated in two clusters, one in Castelló (Spain) and another one in Modena (Italy). Industrial clusters may have problems to accomplish the EU air quality regulations because of the concentration of some specific pollutants and, hence, the feasibility of the industrial clusters can be jeopardised. The present work assesses the air quality in these ceramic clusters in 2008, when the new EU emission regulations where put into force. PM10 samples were collected at two sampling sites in the Modena ceramic cluster and one sampling site in the Castelló ceramic cluster. PM10 annual average concentrations were 12-14 μg m-3 higher in Modena than in Castelló, and were close to or exceeded the European limit. Air quality in Modena was mainly influenced by road traffic and, in a lower degree, the metalmechanical industry, as evidenced by the high concentrations of Mn, Cu, Zn, Sn and Sb registered. The stagnant weather conditions from Modena hindering dispersion of pollutants also contributed to the relatively high pollution levels. In Castelló, the influence of the ceramic industry is evidenced by the high concentrations of Ti, Se, Tl and Pb, whereas this influence is not seen in Modena. The difference in the impact of the ceramic industry on the air quality in the two areas was attributed to: better abatement systems in the spray-drier facilities in Modena, higher coverage of the areas for storage and handling of dusty raw materials in Modena, presence of two open air quarries in the Castelló region, low degree of abatement systems in the ceramic tile kilns in Castelló, and abundance of ceramic frit, glaze and pigment manufacture in Castelló as opposed to scarce manufacture of these products in Modena. The necessity of additional measures to fulfil the EU air quality requirements in the Modena region is evidenced, despite the high degree of environmental measures implemented in the ceramic industry. The Principal

Modelling the side impact of carbon fibre tubes

International Nuclear Information System (INIS)

Sudharsan, R; Rolfe, B F; Hodgson, P D

2010-01-01

Metallic tubes have been extensively studied for their crashworthiness as they closely resemble automotive crash rails. Recently, the demand to improve fuel economy and reduce vehicle emissions has led automobile manufacturers to explore the crash properties of light weight materials such as fibre reinforced polymer composites, metallic foams and sandwich structures in order to use them as crash barriers. This paper discusses the response of carbon fibre reinforced polymer (CFRP) tubes and their failure mechanisms during side impact. The energy absorption of CFRP tubes is compared to similar Aluminium tubes. The response of the CFRP tubes during impact was modelled using Abaqus finite element software with a composite fabric material model. The material inputs were given based on standard tension and compression test results and the in-plane damage was defined based on cyclic shear tests. The failure modes and energy absorption observed during the tests were well represented by the finite element model.

Shear bond strength of computer-aided design and computer-aided manufacturing feldspathic and nano resin ceramics blocks cemented with three different generations of resin cement.

Science.gov (United States)

Ab-Ghani, Zuryati; Jaafar, Wahyuni; Foo, Siew Fon; Ariffin, Zaihan; Mohamad, Dasmawati

2015-01-01

To evaluate the shear bond strength between the dentin substrate and computer-aided design and computer-aided manufacturing feldspathic ceramic and nano resin ceramics blocks cemented with resin cement. Sixty cuboidal blocks (5 mm × 5 mm × 5 mm) were fabricated in equal numbers from feldspathic ceramic CEREC(®) Blocs PC and nano resin ceramic Lava™ Ultimate, and randomly divided into six groups (n = 10). Each block was cemented to the dentin of 60 extracted human premolar using Variolink(®) II/Syntac Classic (multi-steps etch-and-rinse adhesive bonding), NX3 Nexus(®) (two-steps etch-and-rinse adhesive bonding) and RelyX™ U200 self-adhesive cement. All specimens were thermocycled, and shear bond strength testing was done using the universal testing machine at a crosshead speed of 1.0 mm/min. Data were analyzed using one-way ANOVA. Combination of CEREC(®) Blocs PC and Variolink(®) II showed the highest mean shear bond strength (8.71 Mpa), while the lowest of 2.06 Mpa were observed in Lava™ Ultimate and RelyX™ U200. There was no significant difference in the mean shear bond strength between different blocks. Variolink(®) II cement using multi-steps etch-and-rinse adhesive bonding provided a higher shear bond strength than the self-adhesive cement RelyX U200. The shear bond strength was not affected by the type of blocks used.

All-Ceramic Body Flap Qualified for Space Flight on X38

Science.gov (United States)

Pfeiffer, H.; Peetz, K.

2002-01-01

Ceramic matrix composite (CMC) materials allow design of high-temperature resistant, light and robust structures. CMC materials with silicon-carbide matrix reinforced by carbon fibers (C/SiC) show constant strength and damage-tolerant behavior up to very high temperatures. CMC thermal protection systems and hot structures have been developed in Europe over many years. MAN Technologie developed the necessary technologies to create the technological basis for CMC structures for future, more economical and reusable launch vehicles. Within the German space technology program TETRA (Technologies for Future Space Transportation Systems) body flaps were developed for X-38 by MAN Technologie. Key technologies like high strength oxidation protected CMC materials, manufacturing processes for large and complex structures, advanced high temperature lubricant coating combinations for bearings, joining with ceramic fasteners, metal-to-ceramic interfaces as well as dynamic seals are required for hot structures like control surfaces for re-entry vehicles. Because of the high heat and mechanical loads of a lifting body together with the low mass requirements the body flaps for NASA's X-38 re-entry vehicle V-201were selected to demonstrate as a first flight maturity of a large and complex ceramic structure. The flaps are designed as an all-ceramic, load-carrying hot structure, which needs no heavy metallic primary structure and no additional thermal protection tiles and subsequently offers considerable mass and volume savings. The X-38 body flaps are conceived as a revolutionary step forward. The twin flaps, each with the size of 1.6 m x 1.4 m (5.25 ft x 4.6 ft) and the low weight of 68 kg (150 lb) are all made of C/SiC material to operate up to temperatures of 1800 C (3.270 F) in oxidizing atmosphere while they are deflectable under high mechanical loads up to 50 kN (11.260 lbf) at the same time. The flaps are deflected about the hinge axis on two ceramic bearings and moved by an

New generation of optical fibres

Energy Technology Data Exchange (ETDEWEB)

Dianov, E M; Semjonov, S L; Bufetov, I A [Fiber Optics Research Center, Russian Academy of Sciences, Moscow (Russian Federation)

2016-01-31

The growing need for information in contemporary society is the motivating force behind the development of fibre optics in general and optical fibre communications in particular. Intensive research effort has been concentrated on designing new types of optical fibres and extending their application field. This paper reviews results of research on new types of optical fibres: bismuthdoped active fibres, multicore fibres and hollow-core fibres, which can be used as key components of systems that ensure further increase in optical information transfer rate. (invited paper)

Production and study of the behavior of ceramic sintering SR2ALWO5,5 to application on the oil industry

International Nuclear Information System (INIS)

Lima, M.M.; Ferreira, R.A. Sanguinetti; Yadava, Y.P.

2011-01-01

The complex perovskita ceramics based on tungsten are highly inert corrosive environments. For this reason, this type of ceramic is used in the manufacture of parts and components for the oil industry where the hostile environment is constant problem. We are working in manufacturing temperature sensors encased in ceramic to petroleum industry. Produce ceramic Sr 2 AlWO 5,5 thermo-mechanical process using a ball mill and subsequently heat treatment temperature of 1200°C for 24 hours. Studied the sintering behavior in the temperature range from 1200 to 1350 °C. In this process, the ceramic powder had a high homogeneity in terms of size and distribution of particles, which facilitates sintering at low temperature and shorter time. Structure and microstructure of calcined ceramic was analyzed by X-ray diffraction and scanning electron microscopy and presented at the congress. (author)

Morphological and mechanical analyses of laminates manufactured from randomly positioned carbon fibre/epoxy resin prepreg scraps

Science.gov (United States)

Souza, Christiane S. R.; Cândido, Geraldo M.; Alves, Wellington; Marlet, José Maria F.; Rezende, Mirabel C.

2017-10-01

This study aims to contribute to sustainability by proposing the reuse of composite prepreg scrap as an added value from discards. The research evaluates the microstructure and mechanical properties of laminates processed by the reuse of uncured carbon fibre/F155-epoxy resin prepreg scraps, waste from the ply cutting area of an aeronautical industry. The composite scraps were used as collected and were randomly positioned to produce laminates to be cured at an autoclave. The mechanical characterization shows a decrease of 39% for the compression property due to the discontinuous fibres in the laminate and an increase of 34% for the interlaminar shear strength, when compared to continuous fibre laminates. This increase is attributed to the higher crosslink density of the epoxy resin, as a result of the cure temperature used in autoclave (60 °C higher than suggested by supplier) and also to the randomly positioned scraps. Microscopic analyses confirm the consolidation of laminates, although show resin rich areas with different sizes and shapes attributed to the overlapping of the scraps with different sizes and shapes. These resin rich areas may contribute to decrease the mechanical properties of laminates. The correlation between mechanical and morphological results shows potential to be used on non-critical structural application, as composite jigs, contributing to sustainability.

Innovative manufacturing and materials for low cost lithium ion batteries

Energy Technology Data Exchange (ETDEWEB)

Carlson, Steven [Optodot Corporation, Woburn, MA (United States)

2015-12-29

This project demonstrated entirely new manufacturing process options for lithium ion batteries with major potential for improved cost and performance. These new manufacturing approaches are based on the use of the new electrode-coated separators instead of the conventional electrode-coated metal current collector foils. The key enabler to making these electrode-coated separators is a new and unique all-ceramic separator with no conventional porous plastic separator present. A simple, low cost, and high speed manufacturing process of a single coating of a ceramic pigment and polymer binder onto a re-usable release film, followed by a subsequent delamination of the all-ceramic separator and any layers coated over it, such as electrodes and metal current collectors, was utilized. A suitable all-ceramic separator was developed that demonstrated the following required features needed for making electrode-coated separators: (1) no pores greater than 100 nanometer (nm) in diameter to prevent any penetration of the electrode pigments into the separator; (2) no shrinkage of the separator when heated to the high oven heats needed for drying of the electrode layer; and (3) no significant compression of the separator layer by the high pressure calendering step needed to densify the electrodes by about 30%. In addition, this nanoporous all-ceramic separator can be very thin at 8 microns thick for increased energy density, while providing all of the performance features provided by the current ceramic-coated plastic separators used in vehicle batteries: improved safety, longer cycle life, and stability to operate at voltages up to 5.0 V in order to obtain even more energy density. The thin all-ceramic separator provides a cost savings of at least 50% for the separator component and by itself meets the overall goal of this project to reduce the cell inactive component cost by at least 20%. The all-ceramic separator also enables further cost savings by its excellent heat stability

Characterization of sugarcane bagasse ash for use in ceramic bodies

Energy Technology Data Exchange (ETDEWEB)

Faria, K.C.P.; Gurgel, R.F.; Holanda, J.N.F., E-mail: katiacpf@terra.com.br, E-mail: rfguenf2009@hotmail.com, E-mail: holanda@uenf.br [Universidade Estadual do Norte Fluminense (LAMAV/GMCer/UENF), Campos dos Goytacazes-RJ (Brazil)

2009-07-01

The objective of this work is to characterization of sugarcane bagasse ash waste aiming the use it in red ceramic industry. The characterization was done in terms of chemical composition, X-ray diffraction, particle size distribution, morphology, and plasticity. The results show that the cane bagasse ash waste is a non plastic material, which contains high content of silica and minor amounts of Al, Fe, Ca, Mg, and K oxides. Thus, the sugar cane bagasse ash waste presents high potential for application in the manufacture of ceramic products such as bricks, roofing tiles, and ceramic tiles. (author)

Characterization of sugarcane bagasse ash for use in ceramic bodies

International Nuclear Information System (INIS)

Faria, K.C.P.; Gurgel, R.F.; Holanda, J.N.F.

2009-01-01

The objective of this work is to characterization of sugarcane bagasse ash waste aiming the use it in red ceramic industry. The characterization was done in terms of chemical composition, X-ray diffraction, particle size distribution, morphology, and plasticity. The results show that the cane bagasse ash waste is a non plastic material, which contains high content of silica and minor amounts of Al, Fe, Ca, Mg, and K oxides. Thus, the sugar cane bagasse ash waste presents high potential for application in the manufacture of ceramic products such as bricks, roofing tiles, and ceramic tiles. (author)

Fatigue limit of polycrystalline zirconium oxide ceramics: effect of grinding and low-temperature aging

NARCIS (Netherlands)

Pereira, G.K.R.; Silvestri, T.; Amaral, M.; Rippe, M.P.; Kleverlaan, C.J.; Valandro, L.F.

2016-01-01

The following study aimed to evaluate the effect of grinding and low-temperature aging on the fatigue limit of Y-TZP ceramics for frameworks and monolithic restorations. Disc specimens from each ceramic material, Lava Frame (3M ESPE) and Zirlux FC (Ivoclar Vivadent) were manufactured according to

Improvements in technique for determining the surfactant penetration in hair fibres using scanning ion beam analyses

International Nuclear Information System (INIS)

Hollands, R.; Clough, A.S.; Meredith, P.

1999-01-01

The penetration abilities of surfactants need to be known by companies manufacturing hair-care products. In this work three complementary techniques were used simultaneously - PIXE, NRA and RBS - to measure the penetration of a surfactant, which had been deuterated, into permed hair fibres. Using a scanning micro-beam of 2 MeV 3 He ions 2-dimensional concentration maps were obtained which showed whether the surfactant penetrated the fibre or just stayed on the surface. This is the first report of the use of three simultaneous scattering techniques with a scanning micro-beam. (author)

Tungsten fibre-reinforced composites for advanced plasma facing components

Directory of Open Access Journals (Sweden)

R. Neu

2017-08-01

Full Text Available The European Fusion Roadmap foresees water cooled plasma facing components in a first DEMO design in order to provide enough margin for the cooling capacity and to only moderately extrapolate the technology which was developed and tested for ITER. In order to make best use of the water cooling concept copper (Cu and copper-chromium-zirconium alloy (CuCrZr are envisaged as heat sink whereas as armour tungsten (W based materials will be used. Combining both materials in a high heat flux component asks for an increase of their operational range towards higher temperature in case of Cu/CuCrZr and lower temperatures for W. A remedy for both issues- brittleness of W and degrading strength of CuCrZr- could be the use of W fibres (Wf in W and Cu based composites. Fibre preforms could be manufactured with industrially viable textile techniques. Flat textiles with a combination of 150/70 µm W wires have been chosen for layered deposition of tungsten-fibre reinforced tungsten (Wf/W samples and tubular multi-layered braidings with W wire thickness of 50 µm were produced as a preform for tungsten-fibre reinforced copper (Wf /Cu tubes. Cu melt infiltration was performed together with an industrial partner resulting in sample tubes without any blowholes. Property estimation by mean field homogenisation predicts strongly enhanced strength of the Wf/CuCrZr composite compared to its pure CuCrZr counterpart. Wf /W composites show very high toughness and damage tolerance even at room temperature. Cyclic load tests reveal that the extrinsic toughening mechanisms counteracting the crack growth are active and stable. FEM simulations of the Wf/W composite suggest that the influence of fibre debonding, which is an integral part of the toughening mechanisms, and reduced thermal conductivity of the fibre due to the necessary interlayers do not strongly influence the thermal properties of future components.

Influence of fibre design and curvature on crosstalk in multi-core fibre

International Nuclear Information System (INIS)

Egorova, O N; Astapovich, M S; Semjonov, S L; Dianov, E M; Melnikov, L A; Salganskii, M Yu; Mishkin, S N; Nishchev, K N

2016-01-01

We have studied the influence of cross-sectional structure and bends on optical cross-talk in a multicore fibre. A reduced refractive index layer produced between the cores of such fibre with a small centre-to-centre spacing between neighbouring cores (27 μm) reduces optical cross-talk by 20 dB. The cross-talk level achieved, 30 dB per kilometre of the length of the multicore fibre, is acceptable for a number of applications where relatively small lengths of fibre are needed. Moreover, a significant decrease in optical cross-talk has been ensured by reducing the winding diameter of multicore fibres with identical cores. (fiber optics)

Influence of fibre design and curvature on crosstalk in multi-core fibre

Energy Technology Data Exchange (ETDEWEB)

Egorova, O N; Astapovich, M S; Semjonov, S L; Dianov, E M [Fiber Optics Research Center, Russian Academy of Sciences, Moscow (Russian Federation); Melnikov, L A [Kotel' nikov Institute of Radio Engineering and Electronics, Russian Academy of Sciences, Saratov Branch, Saratov (Russian Federation); Salganskii, M Yu [G.G.Devyatykh Institute of Chemistry of High-Purity Substances, Russian Academy of Sciences, Nizhnii Novgorod (Russian Federation); Mishkin, S N; Nishchev, K N [N.P. Ogarev Mordovia State University, Physics and Chemistry Institute, Saransk (Russian Federation)

2016-03-31

We have studied the influence of cross-sectional structure and bends on optical cross-talk in a multicore fibre. A reduced refractive index layer produced between the cores of such fibre with a small centre-to-centre spacing between neighbouring cores (27 μm) reduces optical cross-talk by 20 dB. The cross-talk level achieved, 30 dB per kilometre of the length of the multicore fibre, is acceptable for a number of applications where relatively small lengths of fibre are needed. Moreover, a significant decrease in optical cross-talk has been ensured by reducing the winding diameter of multicore fibres with identical cores. (fiber optics)

Masking ability of bi- and tri- laminate all-ceramic veneers on tooth-colored ceramic discs.

Science.gov (United States)

Farhan, Daniel; Sukumar, Smitha; von Stein-Lausnitz, Axel; Aarabi, Ghazal; Alawneh, Ahmad; Reissmann, Daniel R

2014-01-01

A predictable esthetic outcome is imperative when placing ceramic veneers. Discolored teeth pose a major challenge as sufficient material thickness is required to achieve a good esthetic result. There is limited evidence in the literature that compares the masking ability of multi-laminate veneers. The aim of this in-vitro study was to compare the masking ability of bi-laminate (BL) and tri-laminate (TL) all-ceramic veneers cemented on tooth-colored ceramic discs. A total of 40 veneers (shade A1, 10-mm diameter, 0.8-mm thick) were manufactured-20 BL veneers (0.4-mm pressable ceramic coping veneered with 0.4-mm thick enamel layer) and 20 TL veneers (0.4-mm coping veneered with 0.2-mm thick opaque interlayer and 0.2-mm thick enamel layer). A bonding apparatus was utilized to adhesively cement all veneers on the ceramic discs (shade A1), simulating teeth of light and dark color. The resulting groups (N = 10 each) were the reference groups (shade A1 ceramic base) BL-1 and TL-1 veneers, and the test groups (shade A4 ceramic base) BL-4 and TL-4 veneers. The color of the cemented veneers was measured using a spectrophotometer. The data were converted to CIE L*a*b* coordinates, and ΔE* were calculated to allow for statistical analysis. The color differences between the samples with the A1 and A4 ceramic bases were significantly lower when covered with TL veneers (mean ΔE*: 3.2 units) than with BL veneers (mean ΔE*: 4.0 units: p bi-laminate veneers. Patients with discolored/darker teeth may benefit from a more predictable esthetic result when teeth restored with tri-laminate rather than bi-laminate veneers. © 2014 Wiley Periodicals, Inc.

Effect of resin system on the mechanical properties and water absorption of kenaf fibre reinforced laminates

International Nuclear Information System (INIS)

Rassmann, S.; Paskaramoorthy, R.; Reid, R.G.

2011-01-01

The objective of this study is to compare the mechanical and water absorption properties of kenaf (Hibiscus cannabinus L.) fibre reinforced laminates made of three different resin systems. The use of different resin systems is considered so that potentially complex and expensive fibre treatments are avoided. The resin systems used include a polyester, a vinyl ester and an epoxy. Laminates of 15%, 22.5% and 30% fibre volume fraction were manufactured by resin transfer moulding. The laminates were tested for strength and modulus under tensile and flexural loading. Additionally, tests were carried out on laminates to determine the impact energy, impact strength and water absorption. The results revealed that properties were affected in markedly different ways by the resin system and the fibre volume fraction. Polyester laminates showed good modulus and impact properties, epoxy laminates displayed good strength values and vinyl ester laminates exhibited good water absorption characteristics. Scanning electron microscope studies show that epoxy laminates fail by fibre fracture, polyester laminates by fibre pull-out and vinyl ester laminates by a combination of the two. A comparison between kenaf and glass laminates revealed that the specific tensile and flexural moduli of both laminates are comparable at the volume fraction of 15%. However, glass laminates have much better specific properties than the kenaf laminates at high fibre volume fractions for all three resins used.

Application of XRF and XRD in the study of ceramics and pottery

International Nuclear Information System (INIS)

Meor Yusoff Meor Sulaiman

2004-01-01

Ceramic artefacts are made from clay-based mineral and their elemental and mineral compositions tend to vary from one locality to another. The elemental and mineral composition data's besides able to verify the originality of the artifact also helps in regard to provenance, fabrication technology and also manufacturing technique. X-ray fluorescence XRF is a non-destructive technique to identify and quantify elements ranging from sodium (atomic number = 11 to uranium atomic number = 92). The paper also looks into recent advances of this technique in the study of ceramics and pottery. Microfocus XRF, besides able to do qualitative and quantitative elemental analysis, it also can perform accurate elemental mapping. Another aspect there is important in this study is the capability to do in-situ analysis. With the recent introduction of the peltiered-cooled silicon detector, in-situ analysis had become more easily available. X-ray diffraction (XRD) analysis on the other hand, helps to identify correctly the different mineral composition present in the ceramic artifact. This could also help in identifying the type of clay that is used in the manufacturing of these ceramic artifacts as well as its origin. Both x-ray techniques complement each other and are very important tool in the archaeological study of ceramic and pottery samples. (Author)

Synthesis of Functional Ceramic Supports by Ice Templating and Atomic Layer Deposition

Directory of Open Access Journals (Sweden)

Michaela Klotz

2018-05-01

Full Text Available In this work, we report an innovative route for the manufacturing of functional ceramic supports, by combining ice templating of yttria stabilized zirconia (YSZ and atomic layer deposition (ALD of Al2O3 processes. Ceramic YSZ monoliths are prepared using the ice-templating process, which is based on the controlled crystallization of water following a thermal gradient. Sublimation of the ice and the sintering of the material reveal the straight micrometer sized pores shaped by the ice crystal growth. The high temperature sintering allows for the ceramic materials to present excellent mechanical strength and porosities of 67%. Next, the conformality benefit of ALD is used to deposit an alumina coating at the surface of the YSZ pores, in order to obtain a functional material. The Al2O3 thin films obtained by ALD are 100 nm thick and conformally deposited within the macroporous ceramic supports, as shown by SEM and EDS analysis. Mercury intrusion experiments revealed a reduction of the entrance pore diameter, in line with the growth per cycle of 2 Å of the ALD process. In addition to the manufacture of the innovative ceramic nanomaterials, this article also describes the fine characterization of the coatings obtained using mercury intrusion, SEM and XRD analysis.

Fibre-Related Dietary Patterns: Socioeconomic Barriers to Adequate Fibre Intake in Polish Adolescents. A Short Report.

Science.gov (United States)

Krusinska, Beata; Kowalkowska, Joanna; Wadolowska, Lidia; Wuenstel, Justyna Weronika; Slowinska, Malgorzata Anna; Niedzwiedzka, Ewa

2017-06-10

There is no complete explanation for the association between socioeconomic status (SES), fibre, and whole diet described by dietary patterns. The aim of this short report was to increase the understanding of adolescent dietary patterns related to fibre in their social context. A cross-sectional study was conducted involving 1176 adolescents aged 13-18 years from central and north-eastern Poland. The overall SES was composed of five single factors: place of residence, self-declared economic situation of family, self-declared economic situation of household, paternal and maternal education. The consumption frequency of nine dietary fibre sources was collected using Block's questionnaire and was expressed in points. Fibre dietary patterns (DPs) were drawn by cluster analysis and odds ratios (ORs) adjusted for age, sex, and BMI were calculated. Three fibre-related DPs were identified: "High-fibre" (mean frequency of total fibre intake 22.7 points; range: 0-36), "Average-fibre" (17.7 points), "Low-fibre" (14.6 points). The "High-fibre" DP was characterized by a relatively higher frequency consumption of white bread, fruit, fruit or vegetable juices, potatoes, green salad and prepared vegetables, and a moderate frequency consumption of high-fibre or bran cereals and wholegrain bread compared to the "Low-fibre" DP. The "Average-fibre" DP was characterized by a relatively higher frequency consumption of wholegrain bread and high-fibre or bran cereals and a moderate frequency consumption of fruit, fruit or vegetable juices, green salad and prepared vegetables compared to the "Low-fibre" DP. Less likely to adhere to the "High-fibre" DP were adolescents with low SES (OR: 0.55, 95% CI: 0.39-0.77) or average SES (0.58, 95% CI: 0.41-0.81) in comparison with high SES (reference) as a result of elementary or secondary paternal or maternal education, rural residence, and lower household economic situation. Similar associations were found for the "Average-fibre" DP. Low and average

Detection of ionizing radiations by studying ceramic tiles materials using thermoluminescence technique

Science.gov (United States)

Mandavia, H. C.; Murthy, K. V. R.; Purohit, R. U.

2017-05-01

Natural background radiation comes from two primary sources: cosmic radiation and terrestrial sources. Our natural environment has both livings and non-livings like - Sun, Moon, Sky, Air, Water, Soil, Rivers, Mountains, Forests, besides plants and animals. The worldwide average background dose for a human being is about 2.4 millisievert (mSv) per year. This exposure is mostly from cosmic radiation and natural radionuclides in the environment. The Earth, and all living things on it, are constantly bombarded by radiation from outer space. This radiation primarily consists of positively charged ions from protons to iron and larger nuclei derived sources outside our solar system. This radiation interacts with atoms in the atmosphere to create secondary radiation, including X-rays, muons, protons, alpha particles, pions, electrons, and neutrons. The present study discusses the utility of ceramic tiles as radiation dosimeters in case of nuclear fallout. Many flooring materials most of them are in natural form are used to manufacture floor tiles for household flooring purpose. Many natural minerals are used as the raw materials required for the manufacturing ceramic ware. The following minerals are used to manufacturing the ceramic tiles i.e. Quartz, Feldspar, Zircon, Talc, Grog, Alumina oxide, etc. Most of the minerals are from Indian mines of Gujarat and Rajasthan states, some of are imported from Russian subcontinent. The present paper reports the thermoluminescence dosimetry Study of Feldspar and Quartz minerals collected from the ceramic tiles manufacturing unit, Morbi. The main basis in the Thermoluminescence Dosimetry (TLD) is that TL output is directly proportional to the radiation dose received by the phosphor and hence provides the means of estimating unknown radiations from environment.

Environmental development of the Spanish ceramic tile manufacturing sector over the period 1992–2007

Directory of Open Access Journals (Sweden)

Zaera, V.

2012-04-01

Full Text Available The Spanish tile manufacturing sector has grown steadily over the years covered by the three benchmark studies, carried out in 1992, 2001, and 2007, from which data are compared in this paper. In that period, production output doubled, although since the last study was published, the situation has undergone a radical change and current production output stands at a level similar to that of 1995. Nevertheless, despite the world economic crisis, which has also severely impacted the ceramic wall and floor tile sector, it is worth noting that the sector’s environmental parameters have demonstrated a constant and positive trend, both in companies’ individual environmental performance and in the actual manufacturing processes itself. To a large extent, this situation was forced upon the sector as it had to adapt to numerous environmental regulations, which in general terms call for harsher and more stringent conditions than before. In this sense, the adoption of IPPC regulations, which affect practically the entire ceramic tile sector, and the approval of EU Directive 2003/87 establishing a scheme for greenhouse gas emission allowance trading were significant factors.

El sector de fabricación de baldosas cerámicas ha crecido de forma continuada durante los años que abarcan los tres estudios cuyos datos son comparados en este informe, 1992-2001-2007, ya que la producción se ha duplicado desde el primer al último estudio, aunque si se considera el periodo del último estudio hasta la actualidad, la situación ha sufrido un cambio radical estando ahora mismo en niveles de producción similares al año 1995. No obstante, a pesar de esta crisis económica mundial en la que se ha visto arrastrado el sector cerámico, merece la pena destacar una constante evolución positiva en todos los aspectos relacionados con los temas medioambientales, tanto en aquellos aspectos relacionados con el comportamiento ambiental de las empresas como en los

Polymorphism of myofibrillar proteins of rabbit skeletal-muscle fibres. An electrophoretic study of single fibres.

OpenAIRE

Salviati, G; Betto, R; Danieli Betto, D

1982-01-01

Rabbit predominantly fast-twitch-fibre and predominantly slow-twitch-fibre skeletal muscles of the hind limbs, the psoas, the diaphragm and the masseter muscles were fibre-typed by one-dimensional polyacrylamide-gel electrophoresis of the myofibrillar proteins of chemically skinned single fibres. Investigation of the distribution of fast-twitch-fibre and slow-twitch-fibre isoforms of myosin light chains and the type of myosin heavy chains, based on peptide 'maps' published in Cleveland. Fisch...

Thermoluminescent analysis of archaeological ceramic from Teotenango, Mexico

International Nuclear Information System (INIS)

Dominguez R, R.; Mondragon, M.; Villa S, G.; Gonzalez M, P.R.; Mendoza A, D.

2006-01-01

Of all the kind of artifacts which may be found at archaeological sites, ceramics are surely among the most important. A ceramic material is highly durable, and virtually unchanged after hundred of years from its date of manufacture. Because of this, a ceramic will always be an important object for serious studies to determine which culture produced it, to date cultures, reconstruct economic patterns and social organization, and establish routes of trade or simply to classify the different types of ceramics. The aim of this paper was to perform a thermoluminescent analysis of archaeological ceramic samples belonging to Teotenango, Mexico. The analysis is complemented with a physicochemical characterization by Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS), X-Ray Diffraction (XRD). TL analysis shows some differences when the samples are exposed to ionizing radiation field, while SEM analysis shows a porous and granular structure in all samples, EDS analysis shows oxygen (O), aluminum (Al), silicon (Si), iron (Fe), sodium (Na), phosphorus (P), potassium (K) and calcium (Ca) in significant amounts. These results allow establishing differences among ceramic samples belonging to the same place. (Author)

Thermoluminescent analysis of archaeological ceramic from Teotenango, Mexico

Energy Technology Data Exchange (ETDEWEB)

Dominguez R, R. [Centro INAH Estado de Mexico, Morelos Ote. 502, Col. San Sebastian, 50090 Toluca, Estado de Mexico (Mexico); Mondragon, M. [Museo Roman Pina Chan, Teotenango 1024 (Mexico); Villa S, G.; Gonzalez M, P.R.; Mendoza A, D. [ININ, 52750 Ocoyoacac, Estado de Mexico (Mexico)

2006-07-01

Of all the kind of artifacts which may be found at archaeological sites, ceramics are surely among the most important. A ceramic material is highly durable, and virtually unchanged after hundred of years from its date of manufacture. Because of this, a ceramic will always be an important object for serious studies to determine which culture produced it, to date cultures, reconstruct economic patterns and social organization, and establish routes of trade or simply to classify the different types of ceramics. The aim of this paper was to perform a thermoluminescent analysis of archaeological ceramic samples belonging to Teotenango, Mexico. The analysis is complemented with a physicochemical characterization by Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS), X-Ray Diffraction (XRD). TL analysis shows some differences when the samples are exposed to ionizing radiation field, while SEM analysis shows a porous and granular structure in all samples, EDS analysis shows oxygen (O), aluminum (Al), silicon (Si), iron (Fe), sodium (Na), phosphorus (P), potassium (K) and calcium (Ca) in significant amounts. These results allow establishing differences among ceramic samples belonging to the same place. (Author)

Influence of fibre orientation on the performance of steel fibre-reinforced concrete

OpenAIRE

Grünewald, Steffen; Laranjeira de Oliveira, Filipe; Walraven, Joost; Aguado de Cea, Antonio; Molins i Borrell, Climent

2012-01-01

The performance of fibre-reinforced materials in the hardened state depends on the material behaviour, the production method and influences related to the structure. The position and the orientation of fibres in a structure can differ from the homogenous distribution and the random orientation in a mixer. Due to the flow of the concrete, fibres are able to orient which makes the prediction of the structural behaviour of fibre-reinforced concrete more complex, but it also offers the potential ...

A scanning electron microscopic investigation of ceramic orthodontic brackets

International Nuclear Information System (INIS)

McDonald, F.; Toms, A.P.

1990-01-01

Ceramic brackets were introduced to overcome the esthetic disadvantages of stainless steel brackets. The clinical impression of these brackets is very favorable. However, the sliding mechanics used in the Straightwire (A Company, San Diego, CA, USA) system appear to produce slower tooth movements with ceramic compared to stainless steel brackets. To determine whether this was due to any obvious mechanical problem in the bracket slot, Transcend (Unitek Corporation/3M, Monrovia, CA, USA) ceramic brackets were examined by a scanning electron microscope and compared to stainless steel brackets.Consistently, large surface defects were found in the ceramic bracket slots that were not present in the metal bracket slots. These irregularities could obviously hinder the sliding mechanics of the bracket slot-archwire system and create a greater demand on anchorage. Conversely, the fitting surface of the Transcend ceramic bracket showed extremely smooth surface characteristics, and it would seem advisable for the manufacturers to incorporate this surface within the bracket slot. (author)

Quality Assessment of Mixed and Ceramic Recycled Aggregates from Construction and Demolition Wastes in the Concrete Manufacture According to the Spanish Standard †

Science.gov (United States)

Rodríguez-Robles, Desirée; García-González, Julia; Juan-Valdés, Andrés; Pozo, Julia Mª Morán-del; Guerra-Romero, Manuel I

2014-01-01

Construction and demolition waste (CDW) constitutes an increasingly significant problem in society due to the volume generated, rendering sustainable management and disposal problematic. The aim of this study is to identify a possible reuse option in the concrete manufacturing for recycled aggregates with a significant ceramic content: mixed recycled aggregates (MixRA) and ceramic recycled aggregates (CerRA). In order to do so, several tests are conducted in accordance with the Spanish Code on Structural Concrete (EHE-08) to determine the composition in weight and physic-mechanical characteristics (particle size distributions, fine content, sand equivalent, density, water absorption, flakiness index, and resistance to fragmentation) of the samples for the partial inclusion of the recycled aggregates in concrete mixes. The results of these tests clearly support the hypothesis that this type of material may be suitable for such partial replacements if simple pretreatment is carried out. Furthermore, this measure of reuse is in line with European, national, and regional policies on sustainable development, and presents a solution to the environmental problem caused by the generation of CDW. PMID:28788164

WORKSHOP: Scintillating fibre detectors

International Nuclear Information System (INIS)

Anon.

1989-01-01

Scintillating fibre detector development and technology for the proposed US Superconducting Supercollider, SSC, was the subject of a recent workshop at Fermilab, with participation from the high energy physics community and from industry. Sessions covered the current status of fibre technology and fibre detectors, new detector applications, fluorescent materials and scintillation compositions, radiation damage effects, amplification and imaging structures, and scintillation fibre fabrication techniques

Fatigue testing of a carbon fibre composite wind turbine blade with associated material characterisation

Energy Technology Data Exchange (ETDEWEB)

Lowe, G A; Richardson, D J [Univ. of the West of England, Faculty of Engineering, Bristol (United Kingdom)

1996-09-01

Within the EC project JOULE 2, the University of the West of England (UWE) tested a carbon fibre reinforced epoxy (CFRE) full scale wind turbine blade together with an associated material test coupon programme. All the work was closely linked with the manufacturer Polymarine BV of the Netherlands, who designed and manufactured the blade and provided test specimens, the UWE carried out the research into the validation of the design calculations together with a check of the strength and fatigue life of the blade. (au)

Radiation-resistance assessment of IR fibres for ITER thermography diagnostic system

International Nuclear Information System (INIS)

Brichard, B.; Ierschot, S. van; Ooms, H.; Berghmans, F.; Reichle, R.; Pocheau, C.; Decreton, M.

2006-01-01

The actively cooled target plates in the divertor of ITER will be subjected to high thermal fluxes (∼ 10 MW/m 2 ). These target plates are compound structures of an armour material at the surface - either carbon fibre reinforced carbon (CFC) or tungsten - and a water cooled CuCrZr structure inside or below. The thermal limit of the interface between the two materials must not exceed 550 o C. Therefore, the temperature must be carefully monitored to prevent structural damages of the divertor plates. Non contact measurements of the temperature offer the advantage to avoid weakening of the cooling plate structure which is already quite complex to manufacture. Infrared thermography of the target surface is therefore considered as a possible solution. Recently a diagnostic concept for spectrally resolved ITER divertor thermography using optical fibres has been proposed by CEA-Cadarache. However, the divertor region will have to face high-radiation flux and the radiation-resistance of InfraRed (IR)-fibres must be evaluated. In collaboration with CEA-Cadarache, an irradiation program has been started at SCK-CEN (Mol, Belgium) with the aim to measure the radiation-induced absorption of different IR fibre candidates operating in the 1-5 μm range. We selected various commercially available IR technologies: ZrF 4 , Hollow-Waveguide, Sapphire and Chalcogenide. For wavelengths below 2 μm we also tested low-OH silica fibres. We carried out a gamma irradiation at a maximum dose-rate of 0.42 Gy/s up to a total dose of about 5000 Gy. We showed that the optical transmission of ZrF 4 fibres strongly decreased under gamma radiation, primarily for wavelengths below 2 μm. In this type of fibre typical optical losses can reach 50 % at 5000 Gy around 3 μm. Nevertheless, the optical transmission can be significantly recovered by performing a thermal annealing treatment at a temperature of 100 o C. We also irradiated a Silver-coated hollow waveguide fibre at the same dose-rate but up

Hemp fibres: Enzymatic effect of microbial processing on fibre bundle structure

DEFF Research Database (Denmark)

Thygesen, Anders; Liu, Ming; Meyer, Anne S.

2013-01-01

The effects of microbial pretreatment on hemp fibres were evaluated after microbial retting using the white rot fungi Ceriporiopsis subvermispora and Phlebia radiata Cel 26 and water retting. Based on chemical composition, P. radiata Cel 26 showed the highest selectivity for pectin and lignin...... degradation and lowest cellulose loss (14%) resulting in the highest cellulose content (78.4%) for the treated hemp fibres. The pectin and lignin removal after treatment with P. radiata Cel 26 were of the order 82% and 50%, respectively. Aligned epoxy-matrix composites were made from hemp fibres defibrated...... with the microbial retting to evaluate the effects on their ultrastructure. SEM microscopy of the composites showed low porosity on the fibre surfaces after defibration with P. radiata Cel 26 and C. subvermispora indicating good epoxy polymer impregnation. In contrast, fibres treated by water retting and the raw...

A Fully Non-Metallic Gas Turbine Engine Enabled by Additive Manufacturing

Science.gov (United States)

Grady, Joseph E.; Halbig, Michael C.; Singh, Mrityunjay

2015-01-01

In a NASA Aeronautics Research Institute (NARI) sponsored program entitled "A Fully Non-Metallic Gas Turbine Engine Enabled by Additive Manufacturing", evaluation of emerging materials and additive manufacturing technologies was carried out. These technologies may enable fully non-metallic gas turbine engines in the future. This paper highlights the results of engine system trade studies which were carried out to estimate reduction in engine emissions and fuel burn enabled due to advanced materials and manufacturing processes. A number of key engine components were identified in which advanced materials and additive manufacturing processes would provide the most significant benefits to engine operation. In addition, feasibility of using additive manufacturing technologies to fabricate gas turbine engine components from polymer and ceramic matrix composite were demonstrated. A wide variety of prototype components (inlet guide vanes (IGV), acoustic liners, engine access door) were additively manufactured using high temperature polymer materials. Ceramic matrix composite components included first stage nozzle segments and high pressure turbine nozzle segments for a cooled doublet vane. In addition, IGVs and acoustic liners were tested in simulated engine conditions in test rigs. The test results are reported and discussed in detail.

Vibrated and self-compacting fibre reinforced concrete: experimental investigation on the fibre orientation

Science.gov (United States)

Conforti, A.; Plizzari, G. A.; Zerbino, R.

2017-09-01

In addition to the fibre type and content, the residual properties of fibre reinforced concrete are influenced by fibre orientation. Consequently, the performance fibre reinforced concrete can be affected by its fresh properties (workability, flowing capacity) and by casting and compaction processes adopted. This paper focuses on the study of the orientation of steel or macro-synthetic fibres in two materials characterized by very different fresh properties: vibrated and self-compacting concrete. Four rectangular slabs 1800 mm long, 925 mm wide and 100 mm high were produced changing concrete and fibre type. From each slab, eighteen small prisms (550 mm long) were firstly cut either orthogonal or parallel to casting direction and, secondly, notched and tested in bending according to EN 14651. Experimental results showed that the toughness properties of a thin slab significantly varies both in vibrated and self-compacting concrete, even if in case of self-compacting concrete this variation resulted higher. Steel fibres led to greater variability of results compared to polymer one, underlining a different fibre orientation. A discussion on the relative residual capacity measured on the prisms sawn from the slabs and the parameters obtained from standard specimens is performed.

Ceramic Integration Technologies for Advanced Energy Systems: Critical Needs, Technical Challenges, and Opportunities

Science.gov (United States)

Singh, Mrityunjay

2010-01-01

Advanced ceramic integration technologies dramatically impact the energy landscape due to wide scale application of ceramics in all aspects of alternative energy production, storage, distribution, conservation, and efficiency. Examples include fuel cells, thermoelectrics, photovoltaics, gas turbine propulsion systems, distribution and transmission systems based on superconductors, nuclear power generation and waste disposal. Ceramic integration technologies play a key role in fabrication and manufacturing of large and complex shaped parts with multifunctional properties. However, the development of robust and reliable integrated systems with optimum performance requires the understanding of many thermochemical and thermomechanical factors, particularly for high temperature applications. In this presentation, various needs, challenges, and opportunities in design, fabrication, and testing of integrated similar (ceramic ceramic) and dissimilar (ceramic metal) material www.nasa.gov 45 ceramic-ceramic-systems have been discussed. Experimental results for bonding and integration of SiC based Micro-Electro-Mechanical-Systems (MEMS) LDI fuel injector and advanced ceramics and composites for gas turbine applications are presented.

Degradation of basalt fibre and glass fibre/epoxy resin composites in seawater

International Nuclear Information System (INIS)

Wei Bin; Cao Hailin; Song Shenhua

2011-01-01

Research highlights: → BFRP degradation process in seawater environment was first investigated. → The mass gain change includes two effects: absorption and extraction. → The interfacial adhesion of BFRP is bigger than GFRP. → After treated, the bending strength of BFRP is lower than GFRP. → Reducing the Fe 2+ in the basalt fibre could lead to a higher stability of BFRP. - Abstract: Epoxy resins reinforced, respectively, by basalt fibres and glass fibres were treated with a seawater solution for different periods of time. Both the mass gain ratio and the strength maintenance ratio of the composites were examined after the treatment. The fracture surfaces were characterized using scanning electron microscopy. The tensile and bending strengths of the seawater treated samples showed a decreasing trend with treating time. In general, the anti-seawater corrosion property of the basalt fibre reinforced composites was almost the same as that of the glass fibre reinforced ones. Based on the experimental results, possible corrosion mechanisms were explored, indicating that an effective lowering of the Fe 2+ content in the basalt fibre could lead to a higher stability for the basalt fibre reinforced composites in a seawater environment.

Remineralization potential of nano-hydroxyapatite on enamel and cementum surrounding margin of computer-aided design and computer-aided manufacturing ceramic restoration

Science.gov (United States)

Juntavee, Niwut; Juntavee, Apa; Plongniras, Preeyarat

2018-01-01

Objective This study investigates the effects of nano-hydroxyapatite (NHA) gel and Clinpro (CP) on remineralization potential of enamel and cementum at the cavosurface area of computer-aided design and computer-aided manufacturing ceramic restoration. Materials and methods Thirty extracted human mandibular third molars were sectioned at 1 mm above and below the cemento–enamel junction to remove the cemento–enamel junction portions and replaced them with zirconia ceramic disks by bonding them to the crown and root portions with resin cement. The enamel and cementum with an area of 4×4 mm2 surrounding the ceramic disk was demineralized with carbopol. The demineralized surfaces were treated with either NHA or CP, while 1 group was left with no treatment. Vickers microhardness of enamel and cementum were determined before demineralization, after demineralization, and after remineralization. Analysis of variance and Tukey multiple comparisons were used to determine statistically significant differences at 95% level of confidence. Scanning electron microscopy and X-ray diffraction were used to evaluate for surface alterations. Results The mean ± SD of Vickers microhardness for before demineralization, after demineralization, and after remineralization for enamel and cementum were 377.37±22.99, 161.95±10.54, 161.70±5.92 and 60.37±3.81, 17.65±0.91, 17.04±1.00 for the no treatment group; 378.20±18.76, 160.72±8.38, 200.08±8.29 and 62.58±3.37, 18.38±1.33, 27.99±2.68 for the NHA groups; and 380.53±25.14, 161.94±5.66, 193.16±7.54 and 62.78±4.75, 19.07±1.30, 24.46±2.02 for the CP groups. Analysis of variance indicated significant increase in microhardness of demineralized enamel and cementum upon the application of either NHA or CP (pmanufacturing ceramic. PMID:29780246

The influence of clay fineness upon sludge recycling in a ceramic matrix

Science.gov (United States)

Szőke, A. M.; Muntean, M.; Sándor, M.; Brotea, L.

2016-04-01

The feasibility of sludge recycling in the ceramic manufacture was evaluated through laboratory testing. Such residues have similar chemical and mineralogical composition with the raw mixture of the green ceramic body used in construction. Several ceramic masses with clay and various proportion of sludge have been synthesized and then characterized by their physical-mechanical properties. The fineness of the clay, the main component of the green ceramic body, has been considered for every raw mixture. The proportion of the sludge waste addition depends on the clay fineness and the sintering capacity also, increases with the clay fineness. The ceramic properties, particularly, the open porosity, and mechanical properties, in presence of small sludge proportion (7, 20%) shows small modification. The introduction of such waste into building ceramic matrix (bricks, tiles, and plates) has a very good perspective.

Nano/micro particle beam for ceramic deposition and mechanical etching

International Nuclear Information System (INIS)

Chun, Doo-Man; Kim, Min-Saeng; Kim, Min-Hyeng; Ahn, Sung-Hoon; Yeo, Jun-Cheol; Lee, Caroline Sunyong

2010-01-01

Nano/micro particle beam (NPB) is a newly developed ceramic deposition and mechanical etching process. Additive (deposition) and subtractive (mechanical etching) processes can be realized in one manufacturing process using ceramic nano/micro particles. Nano- or micro-sized powders are sprayed through the supersonic nozzle at room temperature and low vacuum conditions. According to the process conditions, the ceramic powder can be deposited on metal substrates without thermal damage, and mechanical etching can be conducted in the same process with a simple change of process conditions and powders. In the present work, ceramic aluminum oxide (Al 2 O 3 ) thin films were deposited on metal substrates. In addition, the glass substrate was etched using a mask to make small channels. Deposited and mechanically etched surface morphology, coating thickness and channel depth were investigated. The test results showed that the NPB provides a feasible additive and subtractive process using ceramic powders.

The Chemical Composition of Grape Fibre

Directory of Open Access Journals (Sweden)

Jolana Karovičová

2015-05-01

Full Text Available Dietary fibres from cereals are much more used than dietary fibres from fruits; however, dietary fibres from fruits have better quality. In recent years, for economic and environmental reasons, there has been a growing pressure to recover and exploit food wastes. Grape fibre is used to fortify baked goods, because the fibre can lower blood sugar, cut cholesterol and may even prevent colon cancer. Grape pomace is a functional ingredient in bakery goods to increase total phenolic content and dietary fibre in nourishment. The aim of this study was to determine the chemical composition of commercial fibres, obtained from different Grape sources concerning their chemical properties such as moisture, ash, fat, protein, total dietary fibre. The chemical composition of Grape fibre is known to vary depending on the Grape cultivar, growth climates, and processing conditions. The obliged characteristics of the fibre product are: total dietary fibre content above 50%, moisture lower than 9%, low content of lipids, a low energy value and neutral flavour and taste. Grape pomace represents a rich source of various high-value products such as ethanol, tartrates and malates, citric acid, Grape seed oil, hydrocolloids and dietary fibre. Used commercial Grape fibres have as a main characteristic, the high content of total dietary fibre. Amount of total dietary fibre depends on the variety of Grapes. Total dietary fibre content (TDF in our samples of Grape fibre varied from 56.8% to 83.6%. There were also determined low contents of moisture (below 9%. In the samples of Grape fibre were determined higher amount of protein (8.6 - 10.8%, mineral (1.3 - 3.8% and fat (2.8 - 8.6%. This fact opens the possibility of using both initial by-products as ingredients in the food industry, due to the effects associated with the high total dietary fibre content.

Fabrication of continuous electrospun filaments with potential for use as medical fibres.

Science.gov (United States)

Mouthuy, Pierre-Alexis; Zargar, Nasim; Hakimi, Osnat; Lostis, Emilie; Carr, Andrew

2015-05-19

Soft tissue injuries represent a substantial and growing social and economic burden. Medical fibres are commonly used to repair these injuries during surgery. Patient's outcomes are, however, not promising with around 40% of surgical repairs failing within the first few months after surgery due to poor tissue regeneration. The application of nanofibrous filaments and yarns as medical fibres and scaffolds has been suggested to improve soft tissue regeneration and enhance the quality of the repair. However, due to a lack of robustness and reliability of the current fabrication methods, continuous nanofibrous filaments cannot be manufactured and scaled up in industrial settings and are not currently available for clinical use. We have developed a robust and automated method that enables the manufacture of continuous electrospun filaments and which has the potential to be integrated into existing textile production lines. The technology uses a wire guide to form submicrofibres in a dense, narrow mesh which can be detached as a long and continuous thread. The thread can then be stretched and used to create multifilament yarns which can imitate the hierarchical architecture of tissues such as tendons and ligaments. Electrospun polydioxanone yarns produced by this method showed improved cellular proliferation and adhesion when compared to medical monofilament fibres in current clinical use. In vivo, the electrospun yarns showed a good safety profile with mild foreign body reaction and complete degradation within 5 months after implantation. These results suggest that this filament collection method has the potential to become a useful platform for the fabrication of future medical textiles.

Microgel polymer composite fibres

OpenAIRE

Kehren, Dominic

2014-01-01

In this thesis some novel ideas and advancements in the field of polymer composite fibres, specifically microgel-based polymer composite fibres have been achieved. The main task was to investigate and understand the electrospinning process of microgels and polymers and the interplay of parameter influences, in order to fabricate reproducible and continuously homogenous composite fibres. The main aim was to fabricate a composite material which combines the special properties of polymer fibres ...

Enhancing the competitiveness of an SMME in the automotive industry through the introduction of laser based manufacturing. A case study

CSIR Research Space (South Africa)

Burger, HP

2006-01-01

Full Text Available to synthetic fibre the cut is produced by melting the individual fibres resulting in a semi sealed cut edge that is totally free of fraying and lint. This paper illustrates how the introduction of laser cutting into the manufacturing process not only solved...

Modelling of photonic crystal fibres

DEFF Research Database (Denmark)

Knudsen, Erik

2003-01-01

, as well as a honeycomb bandgap fibre and the first analysis of semi-periodic layered air-hole fibres. Using the modelling framework established as a basis, we provide an analysis of microbend loss, by regarding displacement of a fibre core as a stationary stochastic process, inducing mismatch between......In the presenta ph.d. work a theoretical study of aspects of modelling photonic crystal fibres was carried out. Photonic crystal fibres form a class of optical waveguides where guidance is no longer provided by a difference in refractive index between core and cladding. Instead, guidance...... is provided by an arrangement of air-holes running along the length of the fibre. Depending on the geometry of the fibre, the guiding mechanism may be either arising from the formation of a photonic bandgap in the cladding structure (photonic bandgap fibre), or by an effect resembling total internal...

Surface analysis of glass fibres using XPS and AFM: case study of glass fibres recovered from the glass fibre reinforced polymer using chemical recycling

Science.gov (United States)

Nzioka, A. M.; Kim, Y. J.

2018-01-01

In this study, we present the results of an experimental study of the use of the X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM) to characterise the coatings of the recovered E - glass fibres. The recovered E - glass fibres were obtained using chemical recycling process coupled with ultrasound cavitation. The objective of this study was to analyse the impact of chemical recycling and the ultrasound cavitation process on the sizing properties of the recovered fibres. We obtained the recovered fibres and sized using 1 wt% 3 - aminopropyltriethoxysilane (APS). Part of the sized fibres was washed with acetone and analysed all the sample fibres using AFM and XPS. Results showed the different composition of sizing after extraction using acetone. We compared the results of this study with that of virgin clean glass fibres.

Production and evaluation of mineral and nutrient contents, chemical composition, and sensory properties of ice creams fortified with laboratory-prepared peach fibre

Science.gov (United States)

Yangılar, Filiz

2016-01-01

Background In the coming years, a nutraceutical food may provide both physical and mental benefits that are commonly attributed to the active components of the food. Objective In this study, we determined the nutrient and mineral contents, sensory properties, and physical and chemical characteristics of ice creams manufactured using peach fibre at different concentrations (1 and 2%). Method A total of five experimental groups were formed: two types (from peach peel and pulp) of flour, two fibre concentrations (1 and 2%), and a control group without fibres. Results Flour obtained from peach pulp and peel was found to have a significant (pice cream samples, especially the rates of Ca, K, Mg, and P, which increased in the samples depending on the content of peach fibre. Sensory ratings and acceptability of ice creams decreased significantly with increasing peach peel fibre, whereas ice creams made with C (control) and B1 (ice creams made from 1% peach pulp fibre) was the highest scored by the panellists. Conclusions Peach fibre concentrates might be used as a good source of nutraceutical ingredients. PMID:27814781

Characterization of double face adhesive sheets for ceramic tile installation

International Nuclear Information System (INIS)

Nascimento, Otavio L.; Mansur, Alexandra A.P.; Mansur, Herman S.

2011-01-01

The main goal of this work was the characterization of an innovative ceramic tile installation product based on double face adhesive sheets. Density, hardness, tensile strength, x-ray diffraction, infrared spectroscopy, and scanning electron microscopy coupled with spectroscopy of dispersive energy assays were conducted. The results are in agreement with some manufacture specifications and the obtained information will be crucial in the analysis of durability and stability of the ceramic tile system installed with this new product. (author)

Pure chiral optical fibres.

Science.gov (United States)

Poladian, L; Straton, M; Docherty, A; Argyros, A

2011-01-17

We investigate the properties of optical fibres made from chiral materials, in which a contrast in optical activity forms the waveguide, rather than a contrast in the refractive index; we refer to such structures as pure chiral fibres. We present a mathematical formulation for solving the modes of circularly symmetric examples of such fibres and examine the guidance and polarisation properties of pure chiral step-index, Bragg and photonic crystal fibre designs. Their behaviour is shown to differ for left- and right-hand circular polarisation, allowing circular polarisations to be isolated and/or guided by different mechanisms, as well as differing from equivalent non-chiral fibres. The strength of optical activity required in each case is quantified.

The relationship between critical flux and fibre movement induced by bubbling in a submerged hollow fibre system.

Science.gov (United States)

Wicaksana, F; Fan, A G; Chen, V

2005-01-01

Bubbling has been used to enhance various processes. In this paper we deal with the effect of bubbling on submerged hollow fibre membranes, where bubbling is applied to prevent severe membrane fouling. Previous work with submerged hollow fibres has observed that significant fibre movement can be induced by bubbling and that there is a qualitative relationship between fibre movement and filtration performance. Therefore, the aim of the present research has been to analyse the link between bubbling, fibre movement and critical flux, identified as the flux at which the transmembrane pressure (TMP) starts to rise. Tests were performed on vertical isolated fibres with a model feed of yeast suspension. The fibres were subject to steady bubbling from below. The parameters of interest were the fibre characteristics, such as tightness, diameter and length, as well as feed concentration. The results confirmed that the critical fluxes are affected by the fibre characteristics and feed concentration. Higher critical flux values can be achieved by using loose fibres, smaller diameters and longer fibres. The enhancement is partially linked to fibre movement and this is confirmed by improved performance when fibres are subject to mechanical movement in the absence of bubbling.

A discrete fibre dispersion method for excluding fibres under compression in the modelling of fibrous tissues.

Science.gov (United States)

Li, Kewei; Ogden, Ray W; Holzapfel, Gerhard A

2018-01-01

Recently, micro-sphere-based methods derived from the angular integration approach have been used for excluding fibres under compression in the modelling of soft biological tissues. However, recent studies have revealed that many of the widely used numerical integration schemes over the unit sphere are inaccurate for large deformation problems even without excluding fibres under compression. Thus, in this study, we propose a discrete fibre dispersion model based on a systematic method for discretizing a unit hemisphere into a finite number of elementary areas, such as spherical triangles. Over each elementary area, we define a representative fibre direction and a discrete fibre density. Then, the strain energy of all the fibres distributed over each elementary area is approximated based on the deformation of the representative fibre direction weighted by the corresponding discrete fibre density. A summation of fibre contributions over all elementary areas then yields the resultant fibre strain energy. This treatment allows us to exclude fibres under compression in a discrete manner by evaluating the tension-compression status of the representative fibre directions only. We have implemented this model in a finite-element programme and illustrate it with three representative examples, including simple tension and simple shear of a unit cube, and non-homogeneous uniaxial extension of a rectangular strip. The results of all three examples are consistent and accurate compared with the previously developed continuous fibre dispersion model, and that is achieved with a substantial reduction of computational cost. © 2018 The Author(s).

Metal-ceramic alloys in dentistry: a review.

Science.gov (United States)

Roberts, Howard W; Berzins, David W; Moore, B Keith; Charlton, David G

2009-02-01

The purpose of this article is to review basic information about the alloys used for fabricating metal-ceramic restorations in dentistry. Their compositions, properties, advantages, and disadvantages are presented and compared. In addition to reviewing traditional noble-metal and base-metal metal-ceramic alloys, titanium and gold composite alloys are also discussed. A broad search of the published literature was performed using Medline to identify pertinent current articles on metal-ceramic alloys as well as articles providing a historical background about the development of these alloys. Textbooks, the internet, and manufacturers' literature were also used to supplement this information. The review discusses traditional as well as more recently-developed alloys and technologies used in dentistry for fabricating metal-ceramic restorations. Clear advantages and disadvantages for these alloy types are provided and discussed as well as the role that compositional variations have on the alloys' performance. This information should enable clinicians and technicians to easily identify the important physical properties of each type and their primary clinical indications. A number of alloys and metals are available for metal-ceramic use in dentistry. Each has its advantages and disadvantages, primarily based on its specific composition. Continuing research and development are resulting in the production of new technologies and products, giving clinicians even more choices in designing and fabricating metal-ceramic restorations.

From nanoparticles to fibres: effect of dispersion composition on fibre properties

Science.gov (United States)

Schirmer, Katharina S. U.; Esrafilzadeh, Dorna; Thompson, Brianna C.; Quigley, Anita F.; Kapsa, Robert M. I.; Wallace, Gordon G.

2015-06-01

A polyvinyl alcohol (PVA)-stabilized polypyrrole nanodispersion has been optimised for conductivity and processability by decreasing the quantity of PVA before and after synthesis. A reduction of PVA before synthesis leads to the formation of particles with a slight increase in dry particle diameter (51 ± 6 to 63 ± 3 nm), and conversely a reduced hydrodynamic diameter. Conductivity of the dried nanoparticle films was not measureable after a reduction of PVA prior to synthesis. Using filtration of particles after synthesis, PVA content was sufficiently reduced to achieve dried thin film conductivity of 2 S cm-1, while the electroactivity of the dispersed particles remained unchanged. The as-synthesized and PVA-reduced polypyrrole particles were successfully spun into all-nanoparticle fibres using a wet-extrusion approach without the addition of any polymer or gel matrix. Using nanoparticles as a starting material is a novel approach, which allowed the production of macro-scale fibres that consisted entirely of polypyrrole nanoparticles. Fibres made from PVA-reduced polypyrrole showed higher electroactivity compared to fibres composed of the dispersion high in PVA. The mechanical properties of the fibres were also improved by reducing the amount of PVA present, resulting in a stronger, more ductile and less brittle fibre, which could find potential application in various fields.

Advanced Fibre Based Energy Storage

Science.gov (United States)

Reid, Daniel Oliver

New energy storage devices are required to enable future technologies. With the rise of wearable consumer and medical devices, a suitable flexible and wearable means of storing electrical energy is required. Fibre-based devices present a possible method of achieving this aim. Fibres are inherently more flexible than their bulk counterparts, and as such can be employed to form the electrodes of flexible batteries and capacitors. They also present a facile possibility for incorporation into many fabrics and clothes, further boosting their potential for use in wearable devices. Electrically conducting fibres were produced from a dispersion of carbon nanomaterials in a room temperature ionic liquid. Coagulation of this dispersion was achieved through manual injection into aqueous solutions of xanthan gum. The limitations of this method are highlighted by very low ultimate tensile strengths of these fibres, in the order of 3 MPa, with high variation within all of the fibres. Fibres were also produced via scrolling of bi-component films containing poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) and poly(vinyl alcohol) (PVA). Chemical treatments were employed to impart water compatibility to these fibres, and their electrochemical, physical and electrical properties were analysed. Fibres were wet spun from two PEDOT:PSS sources, in several fibre diameters. The effect of chemical treatments on the fibres were investigated and compared. Short 5 min treatment times with dimethyl sulfoxide (DMSO) on 20 mum fibres produced from Clevios PH1000 were found to produce the best overall treatment. Up to a six-fold increase in electrical conductivity resulted, reaching 800 S cm-1, with up to 40 % increase in specific capacitance and no loss of mechanical strength (55 F g-1 and 150 MPa recorded). A wet spinning system to produce PEDOT:PSS fibres containing functionalised graphenes and carbon nanotubes, as well as birnessite nanotubes was subsequently developed

Energy Materials Coordinating Committee (EMACC) contractors meeting on problems and opportunities in structural ceramics

International Nuclear Information System (INIS)

1983-04-01

This report consists mainly of viewographs and summaries of DOE and other programs on structural ceramics. Applications include heat engines, fusion reactors, solar absorbers, heat exchangers, coal conversion, turbines, material substitution, etc. Research centers and their capabilities are described. Panel discussions on fabrication reliability, market, ceramic producers and engine manufacturers, and conclusions are summarized

DETECTORS: scintillating fibres

International Nuclear Information System (INIS)

Anon.

1994-01-01

In the continual search for improved detection techniques, new materials are continually proving profitable. A good example is scintillating plastic fibres - tiny transparent threads sometimes finer than a human hair which transmit light. The narrowness and flexibility of these fibres was a major breakthrough for endoscopy - non-invasive techniques for viewing the otherwise inaccessible in surgery or machine inspection. In a more sophisticated form, these fibres find ready application in communications technology, where the goal is to transmit information rather than electrical power, replacing conventional and unwieldy current-carrying wire conductors. In particle physics, fibres have long been used to take the tiny scintillations produced when high energy particles hit fluorescent materials and 'conduct' them to photosensitive detectors some distance away

Ceramic UO2 powder production at Cameco Corporation

International Nuclear Information System (INIS)

Kwong, A.K.; Kuchurean, S.M.

1997-01-01

This presentation covers the various aspects of ceramic grade uranium dioxide (UO 2 ) powder production at Cameco Corporation and its use as fuel and blanket fuel for heavy-water and light-water reactors, respectively. In addition, it discusses the significant production variables that affect production and product quality. It also provides an insight into how various support groups such as Quality Assurance, Analytical Services, and Technology Development fit into the quality cycle and contribute to a successful operation. The ability of Cameco to identify, measure and control the physical and chemical properties of ceramic grade UO 2 has resulted in the production of uniform quality powder. This has meant that 100% of Cameco's ceramic grade UO 2 powder produced since mid-1989 has been accepted by the fuel manufacturers. (author)

X-ray fluorescence (conventional and 3D) and scanning electron microscopy for the investigation of Portuguese polychrome glazed ceramics: Advances in the knowledge of the manufacturing techniques

Energy Technology Data Exchange (ETDEWEB)

Guilherme, A. [Departamento de Fisica da Faculdade de Ciencias, Centro de Fisica Atomica da Universidade de Lisboa, Av. Prof. Gama Pinto, 2, 1649-003 Lisboa (Portugal); Coroado, J. [Instituto Politecnico Tomar, Dep. Arte Conservacao and Restauro, P-2300313 Tomar (Portugal); Santos, J.M.F. dos [GIAN, Departamento de Fisica, Universidade de Coimbra, 3004-516 Coimbra (Portugal); Luehl, L.; Wolff, T.; Kanngiesser, B. [Institut fuer Optik und Atomare Physik, Technische Universitaet Berlin, Hardenbergstr. 36 D-10623 Berlin (Germany); Carvalho, M.L., E-mail: luisa@cii.fc.ul.pt [Departamento de Fisica da Faculdade de Ciencias, Centro de Fisica Atomica da Universidade de Lisboa, Av. Prof. Gama Pinto, 2, 1649-003 Lisboa (Portugal)

2011-05-15

This work shows the first analytical results obtained by X-Ray Fluorescence (XRF) (conventional and 3D) and Scanning Electron Microscopy with Energy Dispersive System (SEM-EDS) on original Portuguese ceramic pieces produced between the 16th and 18th centuries in Coimbra and Lisbon. Experts distinguished these productions based only on the color, texture and brightness, which originates mislabeling in some cases. Thanks to lateral and spatial resolution in the micrometer regime, the results obtained with {mu}-XRF were essential in determining the glaze and pigment thicknesses by monitoring the profile of the most abundant element in each 'layer'. Furthermore, the dissemination of these elements throughout the glaze is different depending on the glaze composition, firing temperature and on the pigment itself. Hence, the crucial point of this investigation was to analyze and understand the interfaces color/glaze and glaze/ceramic support. Together with the XRF results, images captured by SEM and the corresponding semi-quantitative EDS data revealed different manufacturing processes used by the two production centers. Different capture modes were suitable to distinguish different crystals from the minerals that confer the color of the pigments used and to enhance the fact that some of them are very well spread through the glassy matrix, sustaining the theory of an evolved and careful procedure in the manufacturing process of the glaze.

Cynara cardunculus L. alkaline pulps: alternatives fibres for paper and paperboard production.

Science.gov (United States)

Abrantes, S; Amaral, M E; Costa, A P; Duarte, A P

2007-11-01

The pulping of Cynara cardunculus L. (cardoon) was performed under conditions for kraft, kraft-AQ and soda-AQ processes. The best results in terms of delignification degree, expressed as kappa number, pulp viscosity and screened yield, were obtained for the kraft-AQ process with 0.20% of anthraquinone (AQ). The papermaking potential of the selected pulp was studied attending to biometric fibre characterisation, refining aptitude, optical and strength properties. All properties were compared against a Eucalyptus globulus pulp at different refining degrees. The cardoon pulp was also evaluated concerning its potential to board manufacture, alone and in mixtures with pine pulp, giving rise to promising results for liner manufacture.

Special fibres and components

DEFF Research Database (Denmark)

Bunge, C.-A.; Woyessa, Getinet; Bremer, K.

2017-01-01

In this chapter we present more specific fibre types for particular applications. Starting with the multi-core fibre, which can be used as a substitution for ordinary SI-POF transmission fibres, but with better bending losses, over the ever increasing range of micro-structured POF for diverse sen...

Three Point Bending of Top-Hat Stiffened Chopped Short Fibre Ramie/HDPE Thermoplastic Composite Beam

Science.gov (United States)

Hadi, Bambang K.; Nuril, Yogie S.

2018-04-01

The use of natural fibre and thermoplastic matrices in composite materials increased significantly during the last decade especially in the automotive industries. Ramie is one of these potential natural fibres. In this paper, a three point bending of top-hat beam made of ramie/HDPE (High-Density-Polyethylene) composites was performed. Top-hat stiffened structures were common structures found in the aerospace industries. Nevertheless, these structures are beginning to be applied in automotive structures in the forms of chassis and bumpers. The ramie/HDPE composite was manufactured using hot-press technique. The temperature was set to be 135°C and the pressure was 6 bars. Chopped short ramie fibre was used, due to good drape ability characteristics. The experiments showed that the beams produced a large non-linearity. Linear Finite Element Analysis was carried out to be compared with the experimental data. The differences are reasonable.

Monitoring Pre-Stressed Composites Using Optical Fibre Sensors.

Science.gov (United States)

Krishnamurthy, Sriram; Badcock, Rodney A; Machavaram, Venkata R; Fernando, Gerard F

2016-05-28

Residual stresses in fibre reinforced composites can give rise to a number of undesired effects such as loss of dimensional stability and premature fracture. Hence, there is significant merit in developing processing techniques to mitigate the development of residual stresses. However, tracking and quantifying the development of these fabrication-induced stresses in real-time using conventional non-destructive techniques is not straightforward. This article reports on the design and evaluation of a technique for manufacturing pre-stressed composite panels from unidirectional E-glass/epoxy prepregs. Here, the magnitude of the applied pre-stress was monitored using an integrated load-cell. The pre-stressing rig was based on a flat-bed design which enabled autoclave-based processing. A method was developed to end-tab the laminated prepregs prior to pre-stressing. The development of process-induced residual strain was monitored in-situ using embedded optical fibre sensors. Surface-mounted electrical resistance strain gauges were used to measure the strain when the composite was unloaded from the pre-stressing rig at room temperature. Four pre-stress levels were applied prior to processing the laminated preforms in an autoclave. The results showed that the application of a pre-stress of 108 MPa to a unidirectional [0]16 E-glass/913 epoxy preform, reduced the residual strain in the composite from -600 µε (conventional processing without pre-stress) to approximately zero. A good correlation was observed between the data obtained from the surface-mounted electrical resistance strain gauge and the embedded optical fibre sensors. In addition to "neutralising" the residual stresses, superior axial orientation of the reinforcement can be obtained from pre-stressed composites. A subsequent publication will highlight the consequences of pres-stressing on fibre alignment, the tensile, flexural, compressive and fatigue performance of unidirectional E-glass composites.

Monitoring Pre-Stressed Composites Using Optical Fibre Sensors

Directory of Open Access Journals (Sweden)

Sriram Krishnamurthy

2016-05-01

Full Text Available Residual stresses in fibre reinforced composites can give rise to a number of undesired effects such as loss of dimensional stability and premature fracture. Hence, there is significant merit in developing processing techniques to mitigate the development of residual stresses. However, tracking and quantifying the development of these fabrication-induced stresses in real-time using conventional non-destructive techniques is not straightforward. This article reports on the design and evaluation of a technique for manufacturing pre-stressed composite panels from unidirectional E-glass/epoxy prepregs. Here, the magnitude of the applied pre-stress was monitored using an integrated load-cell. The pre-stressing rig was based on a flat-bed design which enabled autoclave-based processing. A method was developed to end-tab the laminated prepregs prior to pre-stressing. The development of process-induced residual strain was monitored in-situ using embedded optical fibre sensors. Surface-mounted electrical resistance strain gauges were used to measure the strain when the composite was unloaded from the pre-stressing rig at room temperature. Four pre-stress levels were applied prior to processing the laminated preforms in an autoclave. The results showed that the application of a pre-stress of 108 MPa to a unidirectional [0]16 E-glass/913 epoxy preform, reduced the residual strain in the composite from −600 µε (conventional processing without pre-stress to approximately zero. A good correlation was observed between the data obtained from the surface-mounted electrical resistance strain gauge and the embedded optical fibre sensors. In addition to “neutralising” the residual stresses, superior axial orientation of the reinforcement can be obtained from pre-stressed composites. A subsequent publication will highlight the consequences of pres-stressing on fibre alignment, the tensile, flexural, compressive and fatigue performance of unidirectional E

Monitoring Pre-Stressed Composites Using Optical Fibre Sensors

Science.gov (United States)

Krishnamurthy, Sriram; Badcock, Rodney A.; Machavaram, Venkata R.; Fernando, Gerard F.

2016-01-01

Residual stresses in fibre reinforced composites can give rise to a number of undesired effects such as loss of dimensional stability and premature fracture. Hence, there is significant merit in developing processing techniques to mitigate the development of residual stresses. However, tracking and quantifying the development of these fabrication-induced stresses in real-time using conventional non-destructive techniques is not straightforward. This article reports on the design and evaluation of a technique for manufacturing pre-stressed composite panels from unidirectional E-glass/epoxy prepregs. Here, the magnitude of the applied pre-stress was monitored using an integrated load-cell. The pre-stressing rig was based on a flat-bed design which enabled autoclave-based processing. A method was developed to end-tab the laminated prepregs prior to pre-stressing. The development of process-induced residual strain was monitored in-situ using embedded optical fibre sensors. Surface-mounted electrical resistance strain gauges were used to measure the strain when the composite was unloaded from the pre-stressing rig at room temperature. Four pre-stress levels were applied prior to processing the laminated preforms in an autoclave. The results showed that the application of a pre-stress of 108 MPa to a unidirectional [0]16 E-glass/913 epoxy preform, reduced the residual strain in the composite from −600 µε (conventional processing without pre-stress) to approximately zero. A good correlation was observed between the data obtained from the surface-mounted electrical resistance strain gauge and the embedded optical fibre sensors. In addition to “neutralising” the residual stresses, superior axial orientation of the reinforcement can be obtained from pre-stressed composites. A subsequent publication will highlight the consequences of pres-stressing on fibre alignment, the tensile, flexural, compressive and fatigue performance of unidirectional E-glass composites. PMID

Mechanical properties and fire retardancy of bidirectional reinforced composite based on biodegradable starch resin and basalt fibres

Directory of Open Access Journals (Sweden)

2008-11-01

Full Text Available Environmental problems caused by extensive use of polymeric materials arise mainly due to lack of landfill space and depletion of finite natural resources of fossil raw materials, such as petroleum or natural gas. The substitution of synthetic petroleum-based resins with natural biodegradable resins appears to be one appropriate measure to remedy the above-mentioned situation. This study presents the development of a composite that uses environmentally degradable starch-based resin as matrix and basalt fibre plain fabric as reinforcement. Prepreg sheets were manufactured by means of a modified doctor blade system and a hot power press. The sheets were used to manufacture bidirectional-reinforced specimens with fibre volume contents ranging from 33 to 61%. Specimens were tested for tensile and flexural strength, and exhibited values of up to 373 and 122 MPa, respectively. Through application of silane coupling agents to the reinforcement fibres, the flexural composite properties were subsequently improved by as much as 38%. Finally, in order to enhance the fire retardancy and hence the applicability of the composite, fire retardants were applied to the resin, and their effectiveness was tested by means of flame rating (according to UL 94 and thermogravimetric analysis (TGA, respectively.

Mechanical processing of bast fibres: The occurrence of damage and its effect on fibre structure

DEFF Research Database (Denmark)

Hänninen, Tuomas; Thygesen, Anders; Mehmood, Shahid

2012-01-01

Currently, separation processes used for natural fibres for composite reinforcing textiles cause a significant amount of damage to the fibres. Microscopic analysis showed that industrially processed flax (Linum usitassimium L.) fibres contained significantly more defects than green or retted ones...... to heterogeneous reactivity. Analogous findings were observed in hemp (Cannabis sativa L.) fibre damaged in the laboratory under controlled conditions, emphasising the need to develop extraction and separation processes that minimise mechanical damage to the fibres....

Preliminary analysis in a clayey mass aimed at ceramic blocks production: physical and mineralogical characteristics; Analise preliminar em uma massa argilosa visando a producao de blocos ceramicos: caracteristicas fisicas e mineralogicas

Energy Technology Data Exchange (ETDEWEB)

Silva, L.J.M.D. da; Apolonio, T.G.; Salviano, A.F.; Taveira, S.K.A.; Garcia, T.G.C.; Silva, J; Luna, P.A.; Macedo, R.S., E-mail: reginaldo.severo@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil)

2016-07-01

The physical, chemical and mineralogical characterization of the clayey mass are important in determining its properties, allowing a better knowledge of the raw material used in the manufacture of ceramic products. This work aims to characterize the raw material used in the manufacture of ceramic sealing blocks in a ceramic industry. Thus, it was evaluated by laboratory tests the raw material used in the production of ceramic blocks in a ceramics industry in the region of Carnauba dos Dantas, RN. The methodology used in the tests is the same as the IPT, which consists in carrying out the plasticity testing, particle size, chemical analysis and X-ray diffraction. Results indicate that the sample studied by the physical and mineralogical characteristics, has the potential to be applied in the manufacture of red ceramic products for use in construction. (author)

Fundamentals of fibre-reinforced soil engineering

CERN Document Server

Shukla, Sanjay Kumar

2017-01-01

This book is intended to serve as a one-stop reference on fibre-reinforced soils. Over the past 30-35 years, the engineering behaviour of randomly distributed/oriented fibre-reinforced soil, also called simply fibre-reinforced soil, has been investigated in detail by researchers and engineers worldwide. Waste fibres (plastic waste fibres, old tyre fibres, etc.) create disposal and environmental problems. Utilization of such fibres in construction can help resolve these concerns. Research studies and some field applications have shown that the fibres can be utilized in large quantities in geotechnical and civil engineering applications in a cost-effective and environmentally friendly manner. This book covers a complete description of fibres, their effects when included within a soil or other similar materials such as the fly ash, and their field applications. It gives a detailed view of fibre-reinforced soil engineering. The book will be useful to students, professional, and researchers alike, and can also ser...

A review of optimization techniques used in the design of fibre composite structures for civil engineering applications

International Nuclear Information System (INIS)

Awad, Ziad K.; Aravinthan, Thiru; Zhuge, Yan; Gonzalez, Felipe

2012-01-01

Highlights: → We reviewed existing optimization techniques of fibre composite structures. → Proposed an improved methodology for design optimization. → Comparison showed the MRDO is most suitable. -- Abstract: Fibre composite structures have become the most attractive candidate for civil engineering applications. Fibre reinforced plastic polymer (FRP) composite materials have been used in the rehabilitation and replacement of the old degrading traditional structures or build new structures. However, the lack of design standards for civil infrastructure limits their structural applications. The majority of the existing applications have been designed based on the research and guidelines provided by the fibre composite manufacturers or based on the designer's experience. It has been a tendency that the final structure is generally over-designed. This paper provides a review on the available studies related to the design optimization of fibre composite structures used in civil engineering such as; plate, beam, box beam, sandwich panel, bridge girder, and bridge deck. Various optimization methods are presented and compared. In addition, the importance of using the appropriate optimization technique is discussed. An improved methodology, which considering experimental testing, numerical modelling, and design constrains, is proposed in the paper for design optimization of composite structures.

Fun with Optical Fibres

Science.gov (United States)

Alti, Kamlesh

2017-01-01

Optical fibres play a very crucial role in today's technologies. Academic courses in optical fibres start at the undergraduate level. Nevertheless, student's curiosity towards optical fibres starts from the school level. In this paper, some fun experiments have been designed for both school and college students, which have some concrete…

Nondestructive quality assurance of ceramic filters using noncontact dynamic characterization

Energy Technology Data Exchange (ETDEWEB)

Yue, P.; Chen, S.E.; Nishihama, Y. [University of Alabama, Birmingham, AL (United States). Dept. of Civil & Environmental Engineering

2005-06-01

Ceramic candle filters are stiff cylindrical structures arranged in rosettes in a hot gas vessel. Custom-made with strong composite materials, these filters are designed to withstand heating and cooling cycles of very high temperature gradients during coal energy production processes. To ensure consistency in the manufactured filters, noncontact dynamic characterization using laser vibrometry is proposed as a factory quality control technique. To evaluate the proposed technique, a sensitivity study using both contact and noncontact vibration measurements is first conducted. The shift in natural vibration frequencies is used as a quality indicator for likely manufacturing variables. Six candle filters are tested using dynamic impact tests. Contact and noncontact results are compared with theoretical natural frequency values, which show that laser results were 'noisier' due to dropout from speckle noises. The results are used to establish the sensitivity of the technique, which indicates that dynamic characterization is a valid nondestructive testing technique for quality assurance of the ceramic filters, provided that the manufactured filters have a quality variation greater than 3.21%.

Magnesium Coated Bioresorbable Phosphate Glass Fibres: Investigation of the Interface between Fibre and Polyester Matrices

Directory of Open Access Journals (Sweden)

Xiaoling Liu

2013-01-01

Full Text Available Bioresorbable phosphate glass fibre reinforced polyester composites have been investigated as replacement for some traditional metallic orthopaedic implants, such as bone fracture fixation plates. However, composites tested revealed loss of the interfacial integrity after immersion within aqueous media which resulted in rapid loss of mechanical properties. Physical modification of fibres to change fibre surface morphology has been shown to be an effective method to improve fibre and matrix adhesion in composites. In this study, biodegradable magnesium which would gradually degrade to Mg2+ in the human body was deposited via magnetron sputtering onto bioresorbable phosphate glass fibres to obtain roughened fibre surfaces. Fibre surface morphology after coating was observed using scanning electron microscope (SEM. The roughness profile and crystalline texture of the coatings were determined via atomic force microscope (AFM and X-ray diffraction (XRD analysis, respectively. The roughness of the coatings was seen to increase from 40±1 nm to 80±1 nm. The mechanical properties (tensile strength and modulus of fibre with coatings decreased with increased magnesium coating thickness.

From nanoparticles to fibres: effect of dispersion composition on fibre properties

Energy Technology Data Exchange (ETDEWEB)

Schirmer, Katharina S. U.; Esrafilzadeh, Dorna; Thompson, Brianna C.; Quigley, Anita F.; Kapsa, Robert M. I.; Wallace, Gordon G., E-mail: gwallace@uow.edu.au [University of Wollongong, ARC Centre for Electromaterials Science and Intelligent Polymer Research Institute (Australia)

2015-06-15

A polyvinyl alcohol (PVA)-stabilized polypyrrole nanodispersion has been optimised for conductivity and processability by decreasing the quantity of PVA before and after synthesis. A reduction of PVA before synthesis leads to the formation of particles with a slight increase in dry particle diameter (51 ± 6 to 63 ± 3 nm), and conversely a reduced hydrodynamic diameter. Conductivity of the dried nanoparticle films was not measureable after a reduction of PVA prior to synthesis. Using filtration of particles after synthesis, PVA content was sufficiently reduced to achieve dried thin film conductivity of 2 S cm{sup −1}, while the electroactivity of the dispersed particles remained unchanged. The as-synthesized and PVA-reduced polypyrrole particles were successfully spun into all-nanoparticle fibres using a wet-extrusion approach without the addition of any polymer or gel matrix. Using nanoparticles as a starting material is a novel approach, which allowed the production of macro-scale fibres that consisted entirely of polypyrrole nanoparticles. Fibres made from PVA-reduced polypyrrole showed higher electroactivity compared to fibres composed of the dispersion high in PVA. The mechanical properties of the fibres were also improved by reducing the amount of PVA present, resulting in a stronger, more ductile and less brittle fibre, which could find potential application in various fields.

From nanoparticles to fibres: effect of dispersion composition on fibre properties

International Nuclear Information System (INIS)

Schirmer, Katharina S. U.; Esrafilzadeh, Dorna; Thompson, Brianna C.; Quigley, Anita F.; Kapsa, Robert M. I.; Wallace, Gordon G.

2015-01-01

A polyvinyl alcohol (PVA)-stabilized polypyrrole nanodispersion has been optimised for conductivity and processability by decreasing the quantity of PVA before and after synthesis. A reduction of PVA before synthesis leads to the formation of particles with a slight increase in dry particle diameter (51 ± 6 to 63 ± 3 nm), and conversely a reduced hydrodynamic diameter. Conductivity of the dried nanoparticle films was not measureable after a reduction of PVA prior to synthesis. Using filtration of particles after synthesis, PVA content was sufficiently reduced to achieve dried thin film conductivity of 2 S cm −1 , while the electroactivity of the dispersed particles remained unchanged. The as-synthesized and PVA-reduced polypyrrole particles were successfully spun into all-nanoparticle fibres using a wet-extrusion approach without the addition of any polymer or gel matrix. Using nanoparticles as a starting material is a novel approach, which allowed the production of macro-scale fibres that consisted entirely of polypyrrole nanoparticles. Fibres made from PVA-reduced polypyrrole showed higher electroactivity compared to fibres composed of the dispersion high in PVA. The mechanical properties of the fibres were also improved by reducing the amount of PVA present, resulting in a stronger, more ductile and less brittle fibre, which could find potential application in various fields

Morphological characterization of ceramic fillers made from Indonesian natural sand as restorative dental materials

Science.gov (United States)

Karlina, E.; Susra, S.; Fatmala, Y.; Hartoyo, H. M.; Takarini, V.; Usri, K.; Febrida, R.; Djustiana, N.; Panatarani, C.; Joni, I. M.

2018-02-01

Dental composite as restorative dental materials can be reinforced using ceramic fillers. Homogeneous distribution of filler particles shall improve its mechanical properties. This paper presents the results of the preliminary study on the ZrO2-Al2O3-SiO2 ceramic fillers made from Indonesian natural sand that can increase the mechanical properties of dental composite. The synthesis was done using zirconium silicate sand (ZrSiO4) and aluminium oxide (Al2O3) precursors, which dissolved together with 70:30 weight ratios. Two types of sand were used: (1) manufactured sand (mesh #80) and (2) natural sand (mesh #400). The samples then heated in the furnace at 1100 °C for 8 hours. The morphological characterization was then evaluated using JEOL Scanning Electron Microscope (SEM) for the surface structure that analyze particles size and distribution. Ceramic fillers made from natural sand is homogenous, well distributed with average particle size of 5-10 µm. Comparably, ceramic filler made from the manufactured sand is heterogeneous, poorly distributed and appear as agglomerates with average particle size are 30-50 µm. The results suggest that ceramic fillers made from natural sand demonstrate better character to represent as a functional restorative dental material.

Fibre Bragg grating and no-core fibre sensors

CERN Document Server

Daud, Suzairi

2018-01-01

This book focuses on the development and set-up of fibre Bragg grating (FBG) and no-core fibre (NCF) sensors. It discusses the properties of the sensors and modelling of the resulting devices, which include electronic, optoelectronic, photovoltaic, and spintronic devices. In addition to providing detailed explanations of the properties of FBG and NCF sensors, it features a wealth of instructive illustrations and tables, helping to visualize the respective devices’ functions.

Sputter etching of polymer fibres

International Nuclear Information System (INIS)

Carter, G.; Hill, A.E.; Nobes, M.J.; Jeffries, R.; Simmens, S.C.

1979-01-01

Fibres of polyamide, polyester and an aromatic polyamide (Kevlar) have been subjected to Ar + ion bombardment erosion in an ion accelerator or an rf discharge system. In the case of the former two polymers, cones are observed to develop upon the fibre surface and these are associated with etch protection resulting from the presence of particles of titanium dioxide pigment. This effect is absent in the third, unpigmented, fibre. In all cases ripple structures with a habit transverse to the fibre axes and of wavelength of approximately 1000 Angstrom are gradually developed during ion bombardment. It is suggested that this morphology results from an underlying periodicity of the fibre structure either inherent in the fibre structure or induced by the irradiation. (author)

Zirconia based dental ceramics: structure, mechanical properties, biocompatibility and applications.

Science.gov (United States)

Gautam, Chandkiram; Joyner, Jarin; Gautam, Amarendra; Rao, Jitendra; Vajtai, Robert

2016-12-06

Zirconia (ZrO 2 ) based dental ceramics have been considered to be advantageous materials with adequate mechanical properties for the manufacturing of medical devices. Due to its very high compression strength of 2000 MPa, ZrO 2 can resist differing mechanical environments. During the crack propagation on the application of stress on the surface of ZrO 2 , a crystalline modification diminishes the propagation of cracks. In addition, zirconia's biocompatibility has been studied in vivo, leading to the observation of no adverse response upon the insertion of ZrO 2 samples into the bone or muscle. In vitro experimentation has exhibited the absence of mutations and good viability of cells cultured on this material leading to the use of ZrO 2 in the manufacturing of hip head prostheses. The mechanical properties of zirconia fixed partial dentures (FPDs) have proven to be superior to other ceramic/composite restorations and hence leading to their significant applications in implant supported rehabilitations. Recent developments were focused on the synthesis of zirconia based dental materials. More recently, zirconia has been introduced in prosthetic dentistry for the fabrication of crowns and fixed partial dentures in combination with computer aided design/computer aided manufacturing (CAD/CAM) techniques. This systematic review covers the results of past as well as recent scientific studies on the properties of zirconia based ceramics such as their specific compositions, microstructures, mechanical strength, biocompatibility and other applications in dentistry.

Single-mode optical fibres

CERN Document Server

Cancellieri, G

1991-01-01

This book describes signal propagation in single-mode optical fibres for telecommunication applications. Such description is based on the analysis of field propagation, considering waveguide properties and also some of the particular characteristics of the material fibre. The book covers such recent advances as, coherent transmissions; optical amplification; MIR fibres; polarization maintaining; polarization diversity and photon counting.

Fibre Bragg Grating and Long Period Grating Sensors in Polymer Optical Fibres

DEFF Research Database (Denmark)

Bundalo, Ivan-Lazar

mechanisms in polymer fibres using a CO2 laser. One is etching and the other one is perturbation of the microstructured region. After inscription of LPGs, the concept of a biocompatible distributed medical endoscope is presented, where an all-plastic LPG based device is produced. A transducer pod is made...... of applications and pushing the limits. The first part of the work focuses on the fabrication of FBGs in polymer optical fibres. FBGs are a periodic perturbation of the refractive index of the optical fibre core which act as a wavelength specific reflector. The fibres used are made of Polymethyl methacrylate....... In this system a high power CO2 laser is used for the inscription. An LPG is also a periodic perturbation of the guided core mode in fibre, but unlike FBG which reflects the core mode, the LPG couples the core mode to a cladding mode outside the core. We have shown that the LPG grating can be formed through two...

Fibre Concrete 2017

Science.gov (United States)

2017-09-01

9th international conference on fibre reinforced concretes (FRC), textile reinforced concretes (TRC) and ultra-high performance concretes (UHPC) Preface The Fibre Concrete Conference series is held biennially to provide a platform to share knowledge on fibre reinforced concretes, textile concretes and ultra-high performance concretes regarding material properties and behaviour, technology procedures, topics of long-term behaviour, creep, durability; sustainable aspects of concrete including utilisation of waste materials in concrete production and recycling of concrete. The tradition of Fibre Concrete Conferences started in eighties of the last century. Nowadays the conference is organized by the Department of Concrete and Masonry Structures of the Czech Technical University in Prague, Faculty of Civil Engineering. The 9th International Conference Fibre Concrete 2017 had 109 participants from 27 countries all over the world. 55 papers were presented including keynote lectures of Professor Bažant, Professor Bartoš and Dr. Broukalová. The conference program covered wide range of topics from scientific research to practical applications. The presented contributions related to performance and behaviour of cement based composites, their long-term behaviour and durability, sustainable aspects, advanced analyses of structures from these composites and successful applications. This conference was organized also to honour Professor Zděnek P. Bažant on the occasion of his jubilee and to appreciate his merits and discoveries in the field of fibre reinforced composites, structural mechanics and engineering.

The energy efficiency and environmental impacts in the ceramic industry: the case of ceramic coatings segment; A eficiencia energetica e os impactos na industria ceramica: o caso do segmento de revestimentos ceramicos

Energy Technology Data Exchange (ETDEWEB)

Berni, Mauro Donizeti [Universidade Estadual de Campinas (NIPE/UNICAMP), SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico], email: mauro_berni@yahoo.com.br; Bajay, Sergio Valdir [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia

2010-07-01

The Brazilian ceramic industry has great importance for the country, with a stake of more than 1.0% of GDP, or approximately $ 6 billion. The segment of ceramic coatings due to the higher revenues, production, employment, value of manufacturing and penetration in foreign markets, has been the highlight of the ceramic sector. Besides most representative in economic terms, the ceramic coatings segment presents with the largest final energy consumption and volume of emissions. This work shows the evolution of the final energy consumption of the ceramic sector, showing that the segment of ceramic coatings can be successful harnessing of potential energy conservation with reflections on the mitigation of greenhouse gas emissions. Therefore, the study evaluates: the process and energy sources; reducing impacts along the entire life cycle of products and the management actions providing a new corporate culture and social and environmental responsibility.

Benchmarking the expected stack manufacturing cost of next generation, intermediate-temperature protonic ceramic fuel cells with solid oxide fuel cell technology

Science.gov (United States)

Dubois, Alexis; Ricote, Sandrine; Braun, Robert J.

2017-11-01

Recent progress in the performance of intermediate temperature (500-600 °C) protonic ceramic fuel cells (PCFCs) has demonstrated both fuel flexibility and increasing power density that approach commercial application requirements. These developments may eventually position the technology as a viable alternative to solid oxide fuel cells (SOFCs) and molten carbonate fuel cells (MCFCs). The PCFCs investigated in this work are based on a BaZr0.8Y0.2O3-δ (BZY20) thin electrolyte supported by BZY20/Ni porous anodes, and a triple conducting cathode material comprised of BaCo0.4Fe0.4Zr0.1Y0.1O3-δ (BCFZY0.1). These cells are prepared using a low-cost solid-state reactive sintering (SSRS) process, and are capable of power densities of 0.156 W cm-2 at 500 °C operating directly from methane fuel. We develop a manufacturing cost model to estimate the Nth generation production costs of PCFC stack technology using high volume manufacturing processes and compare them to the state-of-the-art in SOFC technology. The low-cost cell manufacturing enabled by the SSRS technique compensates for the lower PCFC power density and the trade-off between operating temperature and efficiency enables the use of lower-cost stainless steel materials. PCFC stack production cost estimates are found to be as much as 27-37% lower at 550 °C than SOFCs operating at 800 °C.

Effects of Sawdust and Rice husk Additives on Physical Properties of Ceramic Filter

Directory of Open Access Journals (Sweden)

Majid. Muhi Shukur

2017-11-01

Full Text Available Two processes were employed for forming, specifically,  slip casting and semi-dry press were used to manufacture ceramic filters from local raw materials, red clay and combustible materials  (sawdust and rice husk. Different proportions of additives were used as pores forming agents to create porosity in ceramic filter. Dried filters  were fired at temperature to 1000°C.   It was found that the forming technique and additives have great effect on the physical properties of the produced ceramic filters. The slip casting technique was more suitable procedure for producing a porous ceramic filter. As well as, porosity increased as percentage of the combustible materials increased.

High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

Energy Technology Data Exchange (ETDEWEB)

Kovach, J.A. [Eaton Corp., Willoughby Hills, OH (United States). Mfg. Technologies Center; Malkin, S. [Univ. of Massachusetts (United States)

1995-03-01

In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

Muscle fibre capillarization is a critical factor in muscle fibre hypertrophy during resistance exercise training in older men.

Science.gov (United States)

Snijders, Tim; Nederveen, Joshua P; Joanisse, Sophie; Leenders, Marika; Verdijk, Lex B; van Loon, Luc J C; Parise, Gianni

2017-04-01

Adequate muscle fibre perfusion is critical for the maintenance of muscle mass; it is essential in the rapid delivery of oxygen, nutrients and growth factors to the muscle, stimulating muscle fibre growth. Muscle fibre capillarization is known to decrease substantially with advancing age. However, whether (relative) low muscle fibre capillarization negatively impacts the muscle hypertrophic response following resistance exercise training in older adults is unknown. Twenty-two healthy older men (71 ± 1 years) performed 24 weeks of progressive resistance type exercise training. To assess the change in muscle fibre characteristics, percutaneous biopsies from the vastus lateralis muscle were taken before and following 12 and 24 weeks of the intervention programme. A comparison was made between participants who had a relatively low type II muscle fibre capillary-to-fibre perimeter exchange index (CFPE; LOW group) and high type II muscle fibre CFPE (HIGH group) at baseline. Type I and type II muscle fibre size, satellite cell, capillary content and distance between satellite cells to the nearest capillary were determined by immunohistochemistry. Overall, type II muscle fibre size (from 5150 ± 234 to 6719 ± 446 µm 2 , P muscle fibre, P muscle fibre capillarization, whereas muscle fibre size (from 5170 ± 390 to 7133 ± 314 µm 2 , P muscle fibre, P muscle fibre capillarization were observed in response to 12 and 24 weeks of resistance exercise training in both the LOW and HIGH group. Type II muscle fibre capillarization at baseline may be a critical factor for allowing muscle fibre hypertrophy to occur during prolonged resistance exercise training in older men. © 2016 The Authors. Journal of Cachexia, Sarcopenia and Muscle published by John Wiley & Sons Ltd on behalf of the Society on Sarcopenia, Cachexia and Wasting Disorders.

In vitro evaluation of marginal adaptation in five ceramic restoration fabricating techniques.

Science.gov (United States)

Ural, Cağri; Burgaz, Yavuz; Saraç, Duygu

2010-01-01

To compare in vitro the marginal adaptation of crowns manufactured using ceramic restoration fabricating techniques. Fifty standardized master steel dies simulating molars were produced and divided into five groups, each containing 10 specimens. Test specimens were fabricated with CAD/CAM, heat-press, glass-infiltration, and conventional lost-wax techniques according to manufacturer instructions. Marginal adaptation of the test specimens was measured vertically before and after cementation using SEM. Data were statistically analyzed by one-way ANOVA with Tukey HSD tests (a = .05). Marginal adaptation of ceramic crowns was affected by fabrication technique and cementation process (P cementation (P cementation. Marginal adaptation values obtained in the compared systems were within clinically acceptable limits. Cementation causes a significant increase in the vertical marginal discrepancies of the test specimens.

Continuity and change in ceramic manufacture: Archaeometric study of Late Byzantine-Early Islamic transition in Jordan

Science.gov (United States)

Alawneh, Firas Mohamad

This thesis investigates continuity and change of ceramics from Late Byzantine-Early Islamic transition period Jordan. The transition period has been characterized largely by an overlap of two ceramic traditions. The material culture of this period has been primarily viewed through formal and stylistic changes. However, ceramic technology and distribution have never been subjected to rigorous analytical study. In order to explain continuity and change in ceramic tradition the undertaken study has focused on the provenance and technology, using multifaceted analytical approach. This study of the transition period pottery has focused on the classification and technological features of potsherds from selected sites in Jordan (Amman, Aqaba, Beit Ras, Khirbet el-Nawafleh, Jarash, Jericho, Pella, Madaba, Gharndal, Humaimah, Um er-Rassas and Um el-Waleed). Samples were studied by particle-induced X-ray emission spectroscopy, X-ray powder diffraction, and optical microscopy to analyze their chemical, mineralogical and textural features in the aim of determining their possible provenance and production technology. Compositional data were statistically processed with multivariate analysis using SYSTAT II software 2006. To obtain further information about possible source areas of raw materials used in ceramic production, clays were also sampled in the studied areas. Firing experiments were conducted for clays with compositions comparable with those of ceramic sherds, to better understand the firing technology of the pottery. The multifaceted analytical approach has revealed important information on ceramic production in Transjordan. Khirbet el-Nawafleh and Aqaba in the south, Jarash and Pella in the north, Amman and Madaba in the middle are possibly just a few important production centers during this period. The study shows a multidirectional socio-cultural exchange and economic trade patterns within each region and between adjacent regions, as well. Also, importation from

Childhood lead poisoning from commercially manufactured French ceramic dinnerware--New York City, 2003.

Science.gov (United States)

2004-07-09

Lead poisoning adversely affects children worldwide. During 1999-2000, an estimated 434,000 children aged 1-5 years in the United States had elevated blood lead levels (BLLs) >/=10 microg/dL. Glazes found on ceramics, earthenware, bone china, and porcelain often contain lead and are a potential source of lead exposure. Children are especially vulnerable to the neurotoxic effects of lead. Exposures to lead in early childhood can have adverse effects on the developing nervous system, resulting in decreased intelligence and changes in behavior. In addition, certain behaviors (e.g., thumb sucking) place children at greater risk for exposure to lead. In 2003, the New York City Department of Health and Mental Hygiene's Lead Poisoning Prevention Program (LPPP), and the Mount Sinai Pediatric Environmental Health Specialty Unit (PEHSU) investigated a case of lead poisoning in a boy aged 20 months. This report summarizes that case investigation, which identified ceramic dinnerware imported from France as the source of lead exposure. This case underscores the susceptibility of children to a toxic exposure associated with 1) the high proportion of time spent in the home and 2) dietary habits that promote exposure to lead leached from ceramic ware.

Repeated self-healing of microvascular carbon fibre reinforced polymer composites

International Nuclear Information System (INIS)

Coope, T S; Trask, R S; Bond, I P; Wass, D F

2014-01-01

A self-healing, high performance, carbon fibre reinforced polymer (CFRP) composite is demonstrated by embedding a Lewis-acid catalytic curing agent within a laminate, manufactured using out of autoclave (OOA) composite manufacturing methods. Two configurations of healing agent delivery, pre-mixed and autonomous mixing, are investigated via injection of a healing agent through bio-inspired microvascular channels exposed on Mode I fractured crack planes. Healing is effected when an epoxy resin-solvent healing agent mixture reaches the boundary of embedded solid-state scandium(III) triflate (Sc(OTf) 3 ) catalyst, located on the crack plane, to initiate the ring-opening polymerisation (ROP) of epoxides. Tailored self-healing agents confer high healing efficiency values after multiple healing cycles (69–108%) to successfully mitigate against crack propagation within the composite microstructure. (paper)

Study on the sandwich piezoelectric ceramic ultrasonic transducer in thickness vibration

International Nuclear Information System (INIS)

Lin Shuyu; Tian Hua

2008-01-01

A sandwich piezoelectric ceramic ultrasonic transducer in thickness vibration is studied. The transducer consists of front and back metal masses, and coaxially segmented, thickness polarized piezoelectric ceramic thin rings. For this kind of sandwich piezoelectric transducers in thickness vibration, it is required that the lateral dimension of the transducer is sufficiently large compared with its longitudinal dimension so that no lateral displacements in the transducer can occur (laterally clamped). In this paper, the thickness vibration of the piezoelectric ceramic stack consisting of a number of identical piezoelectric ceramic thin rings is analysed and its electro-mechanical equivalent circuit is obtained. The resonance frequency equation for the sandwich piezoelectric ceramic ultrasonic transducer in thickness vibration is derived. Based on the frequency equation, two sandwich piezoelectric ceramic ultrasonic transducers are designed and manufactured, and their resonance frequencies are measured. It is shown that the measured resonance frequencies are in good agreement with the theoretical results. This kind of sandwich piezoelectric ultrasonic transducer is expected to be used in megasonic ultrasonic cleaning and sonochemistry where high power and high frequency ultrasound is needed

ELASTICITY of SHORT FIBRE REINFORCED POLYAMIDE: MORPHOLOGICAL AND NUMERICAl ANALYSIS OF FIBRE ORIENTATION EFFECTS