WorldWideScience

Sample records for low-pressure injection moulding

  1. Low pressure powder injection moulding of stainless steel powders

    Energy Technology Data Exchange (ETDEWEB)

    Zampieron, J.V.; Soares, J.P.; Mathias, F.; Rossi, J.L. [Powder Processing Center CCP, Inst. de Pesquisas Energeticas e Nucleares, Sao Paulo, SP (Brazil); Filho, F.A. [IPEN, Inst. de Pesquisas Energeticas e Nucleares, Cidade Univ., Sao Paulo, SP (Brazil)

    2001-07-01

    Low-pressure powder injection moulding was used to obtain AISI 316L stainless steel parts. A rheological study was undertaken using gas-atomised powders and binders. The binders used were based on carnauba wax, paraffin, low density polyethylene and microcrystalline wax. The metal powders were characterised in terms of morphology, particle size distribution and specific surface area. These results were correlated to the rheological behaviour. The mixture was injected in the shape of square bar specimens to evaluate the performance of the injection process in the green state, and after sintering. The parameters such as injection pressure, viscosity and temperature were analysed for process optimisation. The binders were thermally removed in low vacuum with the assistance of alumina powders. Debinding and sintering were performed in a single step. This procedure shortened considerably the debinding and sintering time. (orig.)

  2. Physical characterisation of particles and rheological of a heterogeneous system used in low-pressure injection moulding

    International Nuclear Information System (INIS)

    Zampieron, Joao Vicente

    2002-01-01

    The powder injection moulding process is a recent technology, which offers as advantages a high production of complex geometry metal parts, with low cost, where secondary operations of machinery are unnecessary. The main of this thesis was centered on a coarse powders feedstock injection. The process begins with the composition of the mass, that is the combination of metal powders with organic binders. The following steps succeed injection in moulds, debinding, sintering and, if necessary, cleaning. For the formulation of the feedstock it is indispensable the characterisation of the powders. This is little mentioned in the open literature and brings up controversy among authors. At first, a series of powders characterisations of AISI 316 L stainless steel (below 25 μm) was adopted. The next step was to characterise the rheological behaviour of the feedstock using different rheological apparatus, so as to find the most appropriate equipment to the low-pressure powder injection molding process. The mass has to present a favourable rheological behaviour, which is low viscosity. The results of the physical characterisation were correlated among themselves and with the rheological characterisation. This was undertaken with the purpose of finding agreement among their values. Finally, the possibility of injection of water and gas atomised stainless steel coarse powders feedstock was studied. This presents as main advantage, the reduction of costs for the process. According to the literature, only powders with size below 25 μm are possible to be injected. Hence, starting from the physical characterisation of particles and rheological characterisation of the feedstock, the formulation of an appropriate mass was found for the coarse powders. These coarse powders were characterised by particles below 45 μm. In this case it was necessary to alter drastically the feedstock composition, using high amounts of wax, which lead to unstable rheological conditions. But, it was

  3. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

    2014-01-01

    We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject......We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...

  4. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

    We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject......We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...

  5. Physical characterisation of particles and rheological of a heterogeneous system used in low-pressure injection moulding; Caracterizacao fisica de particulas e reologica de um sistema heterogeneo utilizado em moldagem de pos por injecao a baixa pressao

    Energy Technology Data Exchange (ETDEWEB)

    Zampieron, Joao Vicente

    2002-07-01

    The powder injection moulding process is a recent technology, which offers as advantages a high production of complex geometry metal parts, with low cost, where secondary operations of machinery are unnecessary. The main of this thesis was centered on a coarse powders feedstock injection. The process begins with the composition of the mass, that is the combination of metal powders with organic binders. The following steps succeed injection in moulds, debinding, sintering and, if necessary, cleaning. For the formulation of the feedstock it is indispensable the characterisation of the powders. This is little mentioned in the open literature and brings up controversy among authors. At first, a series of powders characterisations of AISI 316 L stainless steel (below 25 {mu}m) was adopted. The next step was to characterise the rheological behaviour of the feedstock using different rheological apparatus, so as to find the most appropriate equipment to the low-pressure powder injection molding process. The mass has to present a favourable rheological behaviour, which is low viscosity. The results of the physical characterisation were correlated among themselves and with the rheological characterisation. This was undertaken with the purpose of finding agreement among their values. Finally, the possibility of injection of water and gas atomised stainless steel coarse powders feedstock was studied. This presents as main advantage, the reduction of costs for the process. According to the literature, only powders with size below 25 {mu}m are possible to be injected. Hence, starting from the physical characterisation of particles and rheological characterisation of the feedstock, the formulation of an appropriate mass was found for the coarse powders. These coarse powders were characterised by particles below 45 {mu}m. In this case it was necessary to alter drastically the feedstock composition, using high amounts of wax, which lead to unstable rheological conditions. But, it

  6. Micro Injection Moulding

    DEFF Research Database (Denmark)

    Kjær, Erik Michael; Johansen, Bjørn B.; Sørensen, Hans H.

    2000-01-01

    Microstructures were created in SiO2 wafers using RIE and KOH etching. The mould inserts was manufactured by Ni electroplating the wafers. Different types of microstructures were made in the mould; rows of quadratic columns, rows of pyramids and of pyramid stumps. The structures (from the SiO2...

  7. Examination of injection moulded thermoplastic maize starch

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available This paper focuses on the effect of the different injection moulding parameters and storing methods on injection moulded thermoplastic maize starch (TPS. The glycerol and water plasticized starch was processed in a twin screw extruder and then with an injection moulding machine to produce TPS dumbbell specimens. Different injection moulding set-ups and storing conditions were used to analyse the effects on the properties of thermoplastic starch. Investigated parameters were injection moulding pressure, holding pressure, and for the storage: storage at 50% relative humidity, and under ambient conditions. After processing the mechanical and shrinkage properties of the manufactured TPS were determined as a function of the ageing time. While conditioning, the characteristics of the TPS changed from a soft material to a rigid material. Although this main behaviour remained, the different injection moulding parameters changed the characteristics of TPS. Scanning electron microscope observations revealed the changes in the material on ageing.

  8. Computational design of mould sprue for injection moulding thermoplastics

    Directory of Open Access Journals (Sweden)

    Muralidhar Lakkanna

    2016-01-01

    Full Text Available To injection mould polymers, designing mould is a key task involving several critical decisions with direct implications to yield quality, productivity and frugality. One prominent decision among them is specifying sprue-bush conduit expansion as it significantly influences overall injection moulding; abstruseness anguish in its design criteria deceives direct determination. Intuitively designers decide it wisely and then exasperate by optimising or manipulating processing parameters. To overwhelm that anomaly this research aims at proposing an ideal design criteria holistically for all polymeric materials also tend as a functional assessment metric towards perfection i.e., criteria to specify sprue conduit size before mould development. Accordingly, a priori analytical criterion was deduced quantitatively as expansion ratio from ubiquitous empirical relationships specifically a.k.a an exclusive expansion angle imperatively configured for injectant properties. Its computational intelligence advantage was leveraged to augment functionality of perfectly injecting into an impression gap, while synchronising both injector capacity and desired moulding features. For comprehensiveness, it was continuously sensitised over infinite scale as an explicit factor dependent on in-situ spatio-temporal injectant state perplexity with discrete slope and altitude for each polymeric character. In which congregant ranges of apparent viscosity and shear thinning index were conceived to characteristically assort most thermoplastics. Thereon results accorded aggressive conduit expansion widening for viscous incrust, while a very aggressive narrowing for shear thinning encrust; among them apparent viscosity had relative dominance. This important rationale would certainly form a priori design basis as well diagnose filling issues causing several defects. Like this the proposed generic design criteria, being simple would immensely benefit mould designers besides serve

  9. Two Component Injection Moulding for Moulded Interconnect Devices

    DEFF Research Database (Denmark)

    Islam, Aminul

    component (2k) injection moulding is one of the most industrially adaptive processes. However, the use of two component injection moulding for MID fabrication, with circuit patterns in sub-millimeter range, is still a big challenge. This book searches for the technical difficulties associated...... with the process and makes attempts to overcome those challenges. In search of suitable polymer materials for MID applications, potential materials are characterized in terms of polymer-polymer bond strength, polymer-polymer interface quality and selective metallization. The experimental results find the factors...... which can effectively control the quality of 2k moulded parts and metallized MIDs. This book presents documented knowledge about MID process chains, 2k moulding and selective metallization which can be valuable source of information for both academic and industrial users....

  10. Surface Micro Topography Replication in Injection Moulding

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Hansen, Hans Nørgaard; Kjær, Erik Michael

    2005-01-01

    The surface micro topography of injection moulded plastic parts can be important for aesthetical and technical reasons. The quality of replication of mould surface topography onto the plastic surface depends among other factors on the process conditions. A study of this relationship has been...... carried out with rough EDM (electrical discharge machining) mould surfaces, a PS grade, and by applying established three-dimensional topography parameters. Significant quantitative relationships between process parameters and topography parameters were established. It further appeared that replication...

  11. Two component micro injection moulding for moulded interconnect devices

    DEFF Research Database (Denmark)

    Islam, Aminul

    2008-01-01

    Moulded interconnect devices (MIDs) contain huge possibilities for many applications in micro electro-mechanical-systems because of their capability of reducing the number of components, process steps and finally in miniaturization of the product. Among the available MID process chains, two...... component injection moulding is one of the most industrially adaptive processes. However, the use of two component injection moulding for MID fabrication, with circuit patterns in the sub-millimeter range, is still a big challenge at the present state of technology. The scope of the current Ph.D. project...... and a reasonable adhesion between them. • Selective metallization of the two component plastic part (coating one polymer with metal and leaving the other one uncoated) To overcome these two main issues in MID fabrication for micro applications, the current Ph.D. project explores the technical difficulties...

  12. Surface Microstructure Replication in Injection Moulding

    DEFF Research Database (Denmark)

    Hansen, Hans Nørgaard; Arlø, Uffe Rolf

    2005-01-01

    topography is transcribed onto the plastic part through complex mechanisms. This replication however, is not perfect, and the replication quality depends on the plastic material properties, the topography itself, and the process conditions. This paper describes and discusses an investigation of injection...... moulding of surface microstructures. Emphasis is put on the ability to replicate surface microstructures under normal injection moulding conditions, notably with low cost materials at low mould temperatures. The replication of surface microstructures in injection moulding has been explored...... for Polypropylene at low mould temperatures. The process conditions were varied over the recommended process window for the material. The geometry of the obtained structures was analyzed. Evidence suggests that step height replication quality depends linearly on structure width in a certain range. Further...

  13. Injection moulding for macro and micro products

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul

    used for macro products but with the ages it is going deep into the micro areas having machine and process improvements. Extensive research work on injection moulding is going on all over the world. New ideas are flowing into the machines, materials and processes. The technology has made significant......The purpose of the literature survey is to investigate the injection moulding technology in the macro and micro areas from the basic to the state-of-the-art recent technology. Injection moulding is a versatile production process for the manufacturing of plastic parts and the process is extensively...

  14. Demoulding force in micro-injection moulding

    DEFF Research Database (Denmark)

    Griffiths, C.A.; Dimov, S.S.; Scholz, S.

    2012-01-01

    The paper reports an experimental study that investigates part demoulding behavior in micro injection moulding (MIM) with a focus on the effects of pressure (P) and temperature (T) on the demoulding forces. Demoulding of a microfluidics part is conducted and the four processing parameters of melt...... temperature (Tb), mould temperature (Tm), holding pressure (Ph) and injection speed (Vi) are analysed. The result using different combinations of process parameters were used to identify the best processing conditions in regards to demoulding forces when moulding micro parts....

  15. Cavity Pressure Behaviour in Micro Injection Moulding

    DEFF Research Database (Denmark)

    Griffiths, C.A.; Dimov, S.S.; Scholz, S.

    2010-01-01

    as well as with the filling of the cavity by the polymer melt. In this paper, two parameters derived from cavity pressure over time (i.e. pressure work). The influence of four µIM parameters (melt temperature, mould temperature, injection speed, aand packing pressure) on the two pressure-related outputs...... has been investigated by moulding a micro fluidic component on three different polymers (PP, ABS, PC) using the design of experiment approach. Similar trends such as the effects of a higher injection speed in decreasing the pressure work and of a lower temperature in decreasing pressure rate have been......Process monitoring of micro injection moulding (µIM) is of crusial importance to analyse the effect of different parameter settings on the process and to assess its quality. Quality factors related to cavity pressure can provide useful information directly connected with the dyanmics of the process...

  16. Micro-powder injection moulding of tungsten

    International Nuclear Information System (INIS)

    Zeep, B.

    2007-12-01

    For He-cooled Divertors as integral components of future fusion power plants, about 300000 complex shaped tungsten components are to be fabricated. Tungsten is the favoured material because of its excellent properties (high melting point, high hardness, high sputtering resistance, high thermal conductivity). However, the material's properties cause major problems for large scale production of complex shaped components. Due to the resistance of tungsten to mechanical machining, new fabrication technologies have to be developed. Powder injection moulding as a well established shaping technology for a large scale production of complex or even micro structured parts might be a suitable method to produce tungsten components for fusion applications but is not yet commercially available. The present thesis is dealing with the development of a powder injection moulding process for micro structured tungsten components. To develop a suitable feedstock, the powder particle properties, the binder formulation and the solid load were optimised. To meet the requirements for a replication of micro patterned cavities, a special target was to define the smallest powder particle size applicable for micro-powder injection moulding. To investigate the injection moulding performance of the developed feedstocks, experiments were successfully carried out applying diverse cavities with structural details in micro dimension. For debinding of the green bodies, a combination of solvent debinding and thermal debinding has been adopted for injection moulded tungsten components. To develop a suitable debinding strategy, a variation of the solvent debinding time, the heating rate and the binder formulation was performed. For investigating the thermal consolidation behaviour of tungsten components, sinter experiments were carried out applying tungsten powders suitable for micro-powder injection moulding. First mechanical tests of the sintered samples showed promising material properties such as a

  17. Surface micro topography replication in injection moulding

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf

    Thermoplastic injection moulding is a widely used industrial process that involves surface generation by replication. The surface topography of injection moulded plastic parts can be important for aesthetical or technical reasons. With the emergence of microengineering and nanotechnology additional...... importance of surface topography follows. In general the replication is not perfect and the topography of the plastic part differs from the inverse topography of the mould cavity. It is desirable to be able to control the degree of replication perfection or replication quality. This requires an understanding...... of the physical mechanisms of replication. Such understanding can lead to improved process design and facilitate in-line process quality control with respect to surface properties. The purpose of the project is to identify critical factors that affect topography replication quality and to obtain an understanding...

  18. Process Condition Monitoring of Micro Moulding Using a Two-plunger Micro Injection Moulding Machine

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Guerrier, Patrick

    2010-01-01

    The influence of micro injection moulding (µIM) process parameters (melt and mould temperature, piston injection speed and stoke length) on the injection pressure was investigated using Design of Experiments. Direct piston injection pressure measurements were performed and data collected using...... a micro injection moulding machine equipped with a two-pluger injection unit. Miniaturized dog-bone shaped speciments on polyoxymethylene (POM) were moulded over a wide range of processing cpnditions in order to characterize the process and assess its capability. Experimental results obtained under...

  19. Warpage analysis in injection moulding process

    Science.gov (United States)

    Hidayah, M. H. N.; Shayfull, Z.; Nasir, S. M.; Fathullah, M.; Hazwan, M. H. M.

    2017-09-01

    This study was concentrated on the effects of process parameters in plastic injection moulding process towards warpage problem by using Autodesk Moldflow Insight (AMI) software for the simulation. In this study, plastic dispenser of dental floss has been analysed with thermoplastic material of Polypropylene (PP) used as the moulded material and details properties of 80 Tonne Nessei NEX 1000 injection moulding machine also has been used in this study. The variable parameters of the process are packing pressure, packing time, melt temperature and cooling time. Minimization of warpage obtained from the optimization and analysis data from the Design Expert software. Integration of Response Surface Methodology (RSM), Center Composite Design (CCD) with polynomial models that has been obtained from Design of Experiment (DOE) is the method used in this study. The results show that packing pressure is the main factor that will contribute to the formation of warpage in x-axis and y-axis. While in z-axis, the main factor is melt temperature and packing time is the less significant among the four parameters in x, y and z-axes. From optimal processing parameter, the value of warpage in x, y and z-axis have been optimised by 21.60%, 26.45% and 24.53%, respectively.

  20. Injection moulding of optical functional micro structures using laser structured, PVD-coated mould inserts

    Energy Technology Data Exchange (ETDEWEB)

    Hopmann, Ch.; Weber, M.; Schöngart, M.; Schäfer, C., E-mail: weber@ikv-aachen.de [Institute of Plastics Processing (IKV) at RWTH Aachen University (Germany); Bobzin, K.; Bagcivan, N.; Brögelmann, T.; Theiß, S.; Münstermann, T. [Surface Engineering Institute (IOT), RWTH Aachen University, Aachen (Germany); Steger, M. [Fraunhofer Institute for Laser Technology (ILT), Aachen (Germany)

    2015-05-22

    Micro structured optical plastics components are intensively used i. e. in consumer electronics, for optical sensors in metrology, innovative LED-lighting or laser technology. Injection moulding has proven to be successful for the large-scale production of those parts. However, the production of those parts still causes difficulties due to challenges in the moulding and demoulding of plastics parts created with laser structured mould inserts. A complete moulding of the structures often leads to increased demoulding forces, which then cause a breaking of the structures and a clogging of the mould. An innovative approach is to combine PVD-coated (physical vapour deposition), laser structured inserts and a variothermal moulding process to create functional mic8iüro structures in a one-step process. Therefore, a PVD-coating is applied after the laser structuring process in order to improve the wear resistance and the anti-adhesive properties against the plastics melt. In a series of moulding trials with polycarbonate (PC) and polymethylmethacrylate (PMMA) using different coated moulds, the mould temperature during injection was varied in the range of the glass transition and the melt temperature of the polymers. Subsequently, the surface topography of the moulded parts is evaluated by digital 3D laser-scanning microscopy. The influence of the moulding parameters and the coating of the mould insert on the moulding accuracy and the demoulding behaviour are being analysed. It is shown that micro structures created by ultra-short pulse laser ablation can be successfully replicated in a variothermal moulding process. Due to the mould coating, significant improvements could be achieved in producing micro structured optical plastics components.

  1. Compression and Injection Moulding of Nano-Structured Polymer Surfaces

    DEFF Research Database (Denmark)

    Pranov, Henrik; Rasmussen, Henrik Koblitz

    2006-01-01

    In our research we investigate the non-isothermal replication of complex nano and micro surface structures in injection and compression moulding.......In our research we investigate the non-isothermal replication of complex nano and micro surface structures in injection and compression moulding....

  2. Optimization of injection moulding process parameters in the ...

    African Journals Online (AJOL)

    In this study, optimal injection moulding conditions for minimum shrinkage during moulding of High Density Polyethylene (HDPE) were obtained by Taguchi method. The result showed that melting temperature of 190OC, injection pressure of 55 MPa, refilling pressure of 85 MPa and cooling time of 11 seconds gave ...

  3. Improving the accuracy of micro injection moulding process simulations

    DEFF Research Database (Denmark)

    Marhöfer, David Maximilian; Tosello, Guido; Islam, Aminul

    and are therefore limited in the capability of modelling the polymer flow in micro cavities. Hence, new strategies for comprehensive simulation models which provide more precise results open up new opportunities and will be discussed. Modelling and meshing recommendations are presented, leading to a multi......Process simulations in micro injection moulding aim at the optimization and support of the design of the mould, mould inserts, the plastic product, and the process. Nevertheless, dedicated software packages for micro injection moulding are not available. They are developed for macro plastic parts...

  4. Assessment methods of injection moulded nano-patterned surfaces

    DEFF Research Database (Denmark)

    Menotti, S.; Bisacco, G.; Hansen, H. N.

    2014-01-01

    algorithm for feature recognition. To compare the methods, the mould insert and a number of replicated nano-patterned surfaces, injection moulded with an induction heating aid, were measured on nominally identical locations by means of an atomic force microscope mounted on a manual CMM....

  5. Bond strength of two component injection moulded MID

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2006-01-01

    Most products of the future will require industrially adapted, cost effective production processes and on this issue two-component (2K) injection moulding is a potential candidate for MID manufacturing. MID based on 2k injection moulded plastic part with selectively metallised circuit tracks allows...... the two different plastic materials in the MID structure require good bonding between them. This paper finds suitable combinations of materials for MIDs from both bond strength and metallisation view-point. Plastic parts were made by two-shot injection moulding and the effects of some important process...... the integration of electrical and mechanical functionalities in a real 3D structure. If 2k injection moulding is applied with two polymers, of which one is plateable and the other is not, it will be possible to make 3D electrical structures directly on the component. To be applicable in the real engineering field...

  6. Optimization of Injection Moulding Process Parameters in the ...

    African Journals Online (AJOL)

    ADOWIE PERE

    https://www.ajol.info/index.php/jasem ... Cooling time was found to be the factor with most significant effect on ... Keywords: High Density Polyethylene (HDPE), Injection Moulding, Process .... value of shrinkage behavior is expected to be.

  7. Yield stress distribution in injection-moulded glassy polymers

    NARCIS (Netherlands)

    Verbeeten, W.M.H.; Kanters, M.J.W.; Engels, T.A.P.; Govaert, L.E.

    2015-01-01

    A methodology for structural analysis simulations is presented that incorporates the distribution of mechanical propertiesalong the geometrical dimensions of injection-moulded amorphous polymer products. It is based on a previously developedmodelling approach, where the thermomechanical history

  8. Development and characterisation of injection moulded, all-polypropylene composites

    Directory of Open Access Journals (Sweden)

    A. Kmetty

    2013-02-01

    Full Text Available In this work, all-polypropylene composites (all-PP composites were manufactured by injection moulding. Prior to injection moulding, pre-impregnated pellets were prepared by a three-step process (filament winding, compression moulding and pelletizing. A highly oriented polypropylene multifilament was used as the reinforcement material, and a random polypropylene copolymer (with ethylene was used as the matrix material. Plaque specimens were injection moulded from the pellets with either a film gate or a fan gate. The compression moulded sheets and injection moulding plaques were characterised by shrinkage tests, static tensile tests, dynamic mechanical analysis and falling weight impact tests; the fibre distribution and fibre/matrix adhesion were analysed with light microscopy and scanning electron microscopy. The results showed that with increasing fibre content, both the yield stress and the perforation energy significantly increased. Of the two types of gates used, the fan gate caused the mechanical properties of the plaque specimens to become more homogeneous (i.e., the differences in behaviour parallel and perpendicular to the flow direction became negligible.

  9. Development of injection moulded, ultrasonically welded immiscible phase filtration devices

    DEFF Research Database (Denmark)

    Kistrup, Kasper

    for ultrasonic welding, suitable for microfluidic systems. A methodology has been established where energy directors can be quickly added to existing mould inserts, using laser micromachining. The produced device was performance tested by isolating methicillin-resistant Staphylococcus aureus from bovine whole....... The device appliesmagnetic bead-based solid-phase extraction for nucleic acid extraction from biological samples, using the immiscible phase filtration (IPF) approach. Device development has employed injection moulding for part fabrication and ultrasonic welding for bonding. Rapid prototyping...

  10. Replication of micro structured surface by injection moulding of PEEK

    DEFF Research Database (Denmark)

    Zhang, Yang; Hansen, Hans Nørgaard; Sørensen, Søren

    A micro-structured Ni insert was investigated for PEEK injection moulding. The micro features are circular holes 4 μm in diameter and 2 μm deep, with a 2 μm edge-to-edge distance. 6000 moulding cycles was operated. Half of the insert was coated by 200nm CrN. PEEK parts produced by the coated side...

  11. Free-form nanostructured tools for plastic injection moulding

    DEFF Research Database (Denmark)

    Kafka, Jan; Sonne, Mads Rostgaard; Lam, Yee Cheong

    realized and successfully transferred to plastic parts during injection moulding.As an example, we present theory and results regarding the imprint of pillar nanostructures on a semi-spherical mold surface, followed by injection molding of the same. The deformation of the flexible stamp is characterized...... by measurement of inter-pillar distance on various points on the sphere, and compared to predictions provided by a geometrical model. Moulded plastic parts show good replication of the pillar structure.There are various practical advantages to the new process: the application of the coating is possible on both...

  12. C-stop production by micro injection moulding

    DEFF Research Database (Denmark)

    Islam, Aminul

    of engineering micro product which integrate many features like beam snapfit, annular snapfit, hinge connection, filter grid, house, lid etc in a single product. All the features are in micro dimensional scale and manufactured by single step of injection moulding. This presentation will cover industrial...

  13. The computation of properties of injection-moulded products

    NARCIS (Netherlands)

    Douven, L.F.A.; Baaijens, F.P.T.; Meijer, H.E.H.

    1995-01-01

    Injection moulding is a flexible production technique for the manufacture of complex shaped, thin walled polymer products that require minimal finishing. During processing, the polymer experiences a complex deformation and temperature history that affects the final properties of the product. In a

  14. Injection Moulding of Plastic Parts with Surface Microstructures

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Hansen, Hans Nørgaard; Kjær, Erik Michael

    2003-01-01

    structures with heights of 9 µm and aspect ratios from 0.2 to 1. For topographical characterisation a confocal laser scanning microscope was used. The injection moulding process conditions were varied over the recommended process window for the material, and the process was analysed using commercial...

  15. Quality of topographical micro replication in injection moulding

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Hansen, Hans Nørgaard; Bariani, Paolo

    2003-01-01

    The quality of tool-to-part rough surface topography replication in injection moulding has been investigated. Quantitative descriptors suitable for detecting process conditions induced topography changes have been identified using a statistical criterion. The experimental work is based on a tool ...

  16. Binder Development for Metal Injection Moulding: A CSIR Perspective

    CSIR Research Space (South Africa)

    Machaka, R

    2014-05-01

    Full Text Available The paper reviews the CSIR’s progress and challenges concerning the development of a wax-based binder system suitable for metal injection moulding (MIM). It reports on a consolidation study wherein different widely used wax-based feedstock...

  17. Characterisation of demoulding parameters in micro‑injection moulding

    DEFF Research Database (Denmark)

    Griffiths, C.A.; Tosello, Guido; Dimov, S.S.

    2015-01-01

    on the process factors that affect parts’ quality. Using a Cyclic Olefin Copolyme (COC) microfluidics demonstrator, the demoulding performance was studied as a function of four process parameters (melt temperature, mould temperature, holding pressure and injection speed), employing the design of experiment...

  18. Process Optimization for Injection Moulding of Passive Microwave Components

    DEFF Research Database (Denmark)

    Scholz, Steffen G.; Mueller, Tobias; Santos Machado, Leonardo

    2016-01-01

    The demand for micro components has increased during the last decade following the overall trend towards miniaturization. Injection moulding is the favoured technique for the mass manufacturing of micro components or larger parts with micro-structured areas due to its ability to cost effectively ...... algorithm for modelling, the influence of different moulding parameters on the final part quality was assessed. Firstly a process model and secondly a quality model has been calculated. The results shows that part quality can be controlled by monitoring characteristic numbers....

  19. A reavaluation of the reliability analysis of the low pressure injection system for Angra-1

    International Nuclear Information System (INIS)

    Oliveira, L.F.S. de; Fleming, P.V.; Frutuoso e Melo, P.F.F.; Tayt-Sohn, L.C.

    1983-01-01

    The emergency core cooling system of Angra 1 is analysed aiming at the low pressure injection systems, using the fault tree technique. All the failure mode of the components are considered for this analyse. (author) [pt

  20. Gas-assisted injection moulding: adding two components and moveable inserts

    NARCIS (Netherlands)

    Neerincx, P.E.; Meijer, H.E.H.

    2009-01-01

    Gas assisted injection moulding (GAIM) is a technique that is successfully used for compensating shrinkage during injection moulding of thick walled but still accurate products with low levels of internal stresses and frozen-in orientation. In this study the authors apply GAIM in moulding 28 mm

  1. Inner centering in parting line area of injection mould using side locks

    DEFF Research Database (Denmark)

    Mahshid, Rasoul; Hansen, Hans Nørgaard

    2017-01-01

    Injection moulding is characterized by high precision requirements. In particular, the demands regarding the mould plates alignment are in order of few micro meters. This research introduces a methodology to measure the misalignment in injection moulding. Eddy current sensors are used in the system...

  2. Quality control of injection moulded micro mechanical parts

    DEFF Research Database (Denmark)

    Gasparin, Stefania; Tosello, Guido; Hansen, Hans Nørgaard

    2009-01-01

    Quality control of micro components is an increasing challenge. Smaller mechanical parts are characterized by smaller tolerance to be verified. This paper focuses on the dimensional verification of micro injection moulded components selected from an industrial application. These parts are measured...... using an Optical Coordinate Measuring Machine (OCMM), which guarantees fast surface scans suitable for in line quality control. The uncertainty assessment of the measurements is calculated following the substitution method. To investigate the influence parameters in optical coordinate metrology two...

  3. PROTVINO: Mass-production of scintillator tiles by injection moulding

    International Nuclear Information System (INIS)

    Anon.

    1994-01-01

    The technique of the segmented sandwich-calorimeters with wavelength-shifting readout, especially its large-scale application in big detectors, requires enormous quantities of a cheap scintillator tiles of moderate dimensions (20 x 20 cm 2 ). Initial trials carried out in the Institute for High Energy Physics (IHEP), Protvino, Russia almost ten years ago showed that manufacturing such scintillator tiles was possible using an ordinary commercially-available granulated optical polystyrene, an existing technology of plastic dyeing, and a well-known process of the injection moulding, used to produce plastic goods (like buttons!)

  4. Decreasing the Functioning Consumptions of Plastics Injection Moulding Machines

    Science.gov (United States)

    Vasilache, V.; Vasilache, M.; Vasilache, A.

    2017-06-01

    A share of about 75% in the cost of a plastic moulded part is held by the energy consumption of the injection machine. It is the heating system of the plasticising unit which is responsible for the energophague character of the process. The transfer rate from the heating elements to the plasticising cylinder depends hardly on the geometry of the system. A new heating system is designed, replacing the classical systems which are applied on the exterior of the cylinder with an “engrooved system”. Proposed heating system leads to decreasing of energy consumption up to 30 % and maintenance costs up to 10 %. A supplementary possibility to decrease the maintenance costs is to modify the geometry of the injection torpedo. The proposed geometry eliminates the possibility of any breaking or gripping related to the injection torpedo.

  5. Low-pressure injection molding of alumina ceramics using a carnauba wax binder: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Quevedo Nogueira, R.E.F.; Bezerra, A.C.; Santos, F.C. dos [Dept. de Engenharia Mecanica, Centro de Tecnologia-UFC, Fortaleza, CE (Brazil); Sousa, M.R. de; Acchar, W. [Dept. de Engenharia Mecanica, Univ. Federal do Rio Grande do Norte, UFRN-Campus Univ., Natal, RN (Brazil)

    2001-07-01

    Carnauba wax, a natural product from Northeastern Brazil, has found application in the processing of ceramics. However, the use of pure carnauba wax is not recommended due to its narrow melting range and poor mechanical properties. In the present work carnauba wax based organic vehicles with the addition of low-density polyethylene and stearic acid were developed for use in the low-pressure injection molding of alumina ceramics. Viscosimetric testing was employed for the determination of optimal composition of the organic vehicle. The optimal content of ceramic powder in the mixture was also determined. All the materials used are easily available in the Brazilian market. A simple ceramic part was injected at low pressures (0.6 MPa) using a semi-automatic injection molding machine. For this purpose a double cavity mold was designed and built. Preliminary results demonstrate the technical viability of the process using the organic vehicle developed. (orig.)

  6. Additive manufacturing for the production of inserts for micro injection moulding

    DEFF Research Database (Denmark)

    Mischkot, Michael; Hansen, Hans Nørgaard; Pedersen, David Bue

    2015-01-01

    The production of inserts for micro injection moulding using additive manufacturing technology has the potential to greatly improve the efficiency of pilot production and reduce overall time to market. In this work, Digital Light Processing (DLP) was used to produce micro injection moulding inserts...

  7. On the performance of micro injection moulding process simulations of TPE micro rings

    DEFF Research Database (Denmark)

    Baruffi, Federico; Calaon, Matteo; Tosello, Guido

    , a case study based on the micro injection moulding process of thermoplastic elastomer (TPE) micro rings (volume: 1.5 mm3, mass: 2.2 mg) for sensors application is treated. Injection moulding process simulations using Autodesk Moldflow Insight 2016® were applied with the aim of accomplishing two main...

  8. Low pressure injection sequence sensitivity study of the M1 module of MEDICI

    International Nuclear Information System (INIS)

    Corradini, M.L.; Moses, G.A.; Norkus, J.K.; Welzbacker, R.T.

    1985-01-01

    In order to assess the consequences of a PWR containment failure and the ensuing radiological source term following a severe reactor accident, it is necessary to understand the ex-vessel behavior of the molten core. The M1 module of MEDICI models the dynamic fuel-coolant mixing, energetic interaction, and ejection of fuel and coolant from the reactor cavity following such an accident. A sensitivity study of the low pressure injection sequence was performed utilizing a Box-Behnken statistical design to treat five sets of input variables considered to be significant in the mixing and steam explosion processes. The low pressure injection sequence was studied in which the molten corium is modeled as a pour stream entering the cavity without entraining or sweeping out fuel or coolant

  9. Improved Processing of Titanium Alloys by Metal Injection Moulding

    International Nuclear Information System (INIS)

    Sidambe, A T; Figueroa, I A; Todd, I; Hamilton, H

    2011-01-01

    The commercially pure (CP-Ti) and Ti6Al4V (Ti-64) powders with powder size of sub 45-micron were mixed with a water soluble binder consisting of a major fraction of Polyethylene Glycol (PEG), a minor fraction of Polymethylmethacrylate (PMMA) and some stearic acid as surfactant. The pelletised mix was injection-moulded into standard tensile bar specimens and then subjected solvent debinding by water leaching and thermal debinding in an argon atmosphere. The titanium compacts were then subjected to sintering studies using the Taguchi method. The results of the oxygen impurity levels of the sintered parts are presented in this paper. Titanium parts conforming to Grade 2 requirements were achieved for CP-Ti whilst those conforming to Grade 5 were achieved for Ti-64.

  10. GTE blade injection moulding modeling and verification of models during process approbation

    Science.gov (United States)

    Stepanenko, I. S.; Khaimovich, A. I.

    2017-02-01

    The simulation model for filling the mould was developed using Moldex3D, and it was experimentally verified in order to perform further optimization calculations of the moulding process conditions. The method described in the article allows adjusting the finite-element model by minimizing the airfoil profile difference between the design and experimental melt motion front due to the differentiated change of power supplied to heating elements, which heat the injection mould in simulation. As a result of calibrating the injection mould for the gas-turbine engine blade, the mean difference between the design melt motion profile and the experimental airfoil profile of no more than 4% was achieved.

  11. Effects of moulding and environmental conditions on the mechanical and surface properties of injection moulded santoprene rubber

    DEFF Research Database (Denmark)

    Islam, Aminul; Ruby, Tobias M.; Jessen, Rikke L.

    the electronics inside from environmental hazards. The sealing ring is injection moulded in Santoprene-a thermoplastic vulcanizate consisting of Polypropelene and highly vulcanized EPDM rubber. The scope of the project was therefore to investigate the properties of Santoprene and make an immediate evaluation...

  12. Exercise in injection moulding: Predicting the non-uniform shrinkage from PVT data

    DEFF Research Database (Denmark)

    Rasmussen, Henrik Koblitz; Eriksson, Torbjörn Gerhard

    Injection moulding is a widely spread technique for producing plastic parts of many kinds, for example bowls, chairs, coverings for mobile phones etc. The basic principle of injection moulding is to inject molten plastic into a closed, cooled mould (i. e. tool), where it solidifies to give......) is manufactured using two types of commercial plastics (Polypropylene (PP) and Polycarbonate (PC)). Pressure transducers measure the pressure in the mould during the injection and the solidification. The temperature is measured by inserting a thermometer in the plastic melt. The difference in dimensions between...... the product. The product is recovered by opening the mould to release it. The quality of the product is highly dependent on tool design, process parameters such as pressure and temperature and which type of polymer that is used. Here, a plastic bar with four indentions (in the form of parallel lines...

  13. Transient effects caused by pulsed gas and liquid injections into low pressure plasmas

    International Nuclear Information System (INIS)

    Ogawa, D; Goeckner, M; Overzet, L; Chung, C W

    2010-01-01

    The fast injection of liquid droplets into a glow discharge causes significant time variations in the pressure, the chemical composition of the gas and the phases present (liquid and/or solid along with gas). While the variations can be large and important, very few studies, especially kinetic studies, have been published. In this paper we examine the changes brought about in argon plasma by injecting Ar (gas), N 2 (gas) hexane (gas) and hexane (liquid droplets). The changes in the RF capacitively coupled power (forward and reflected), electron and ion density (n e , n i ), electron temperature (T e ) and optical emissions were monitored during the injections. It was found that the Ar injection (pressure change only) caused expected variations. The electron temperature reduced, the plasma density increased and the optical emission intensity remained nearly constant. The N 2 and hexane gas injections (chemical composition and pressure changes) also followed expected trends. The plasma densities increased and electron temperature decreased while the optical emissions changed from argon to the injected gas. These all serve to highlight the fact that the injection of evaporating hexane droplets in the plasma caused very little change. This is because the number of injected droplets is too small to noticeably affect the plasma, even though the shift in the chemical composition of the gas caused by evaporation from those same droplets can be very significant. The net conclusion is that using liquid droplets to inject precursors for low pressure plasmas is both feasible and controllable.

  14. Welding lines formation in holes obtained by low pressure injection molding of ceramic parts

    Directory of Open Access Journals (Sweden)

    C. A. Costa

    Full Text Available Abstract This work presents a study to evaluate the process of producing internal holes in ceramic disks produced by low pressure injection molding (LPIM process. Two process conditions defined as pre-injection and post-injection were used to test the proposition. In the first one the pin cores that produce the holes were positioned in the cavity before the injection of the feedstock; and in the second one, the pin cores were positioned in the cavity, just after the feeding phase of the injection mold. An experimental injection mold designed and manufactured to test both processes was developed to produce ceramic disk with Ø 50 x 2 mm with four holes of Ø 5 mm, equally and radially distributed through the disk. The feedstock was composed of 86 wt% alumina (Al2O3 and 14 wt% organic vehicle based on paraffin wax. Heating and cooling systems controlled by a data acquisition system were included in the mold. The results showed that there were no welding lines with the post-injection process, proving to be an option for creating holes in the ceramic parts produced by LPIM. It was observed that best results were obtained at 58 °C mold temperature. The pins extraction temperature was about 45 °C, and the injection pressure was 170 kPa.

  15. Replication of Micro pillars by PEEK injection moulding with CrN coated Ni tool

    DEFF Research Database (Denmark)

    Zhang, Yang; Hansen, Hans Nørgaard; Sørensen, Søren

    2015-01-01

    A micro-structured nickel insert was investigatedfor polyether ether ketone (PEEK) injection moulding. Themicro-features were circular holes 4 μm in diameter and2 μm deep, with a 2-μm edge-to-edge distance. Six thousand moulding cycles were operated. Half of the insert was coatedby approximately...

  16. High Accuracy Three-dimensional Simulation of Micro Injection Moulded Parts

    DEFF Research Database (Denmark)

    Tosello, Guido; Costa, F. S.; Hansen, Hans Nørgaard

    2011-01-01

    Micro injection moulding (μIM) is the key replication technology for high precision manufacturing of polymer micro products. Data analysis and simulations on micro-moulding experiments have been conducted during the present validation study. Detailed information about the μIM process was gathered...

  17. Replication of microstructures on three-dimensional geometries by injection moulding of liquid silicone rubber

    DEFF Research Database (Denmark)

    Zhang, Yang; Mischkot, Michael; Hansen, Hans Nørgaard

    2015-01-01

    In this paper, liquid silicon rubber (LSR) parts with micro pillars are studied. The LSR parts were produced by injection moulding and are used as anchoring device for electrode implants inside humans. Micro-structures with specific dimension on implant surfaces can reduce encapsulation...... by the human body, thereby improving implant performance. This paper presents a method of applying micro structure on 3D parts. A Ni-plate with micro holes on the surface was cut into inserts and stuck in a cavity for injection moulding. 1000 injection moulding cycles were performed. Key dimensions...

  18. Two-component micro injection moulding for hearing aid applications

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Marhöfer, David Maximilian

    2012-01-01

    . The moulding machine was a state-of-the-art 2k micro machine from DESMA. The fabricated micro part was a socket house integrated with a sealing ring for the receiver-in-canal hearing instrument. The test performed on the demonstrator showed the potential of the 2k moulding technology to be able to solve some...

  19. Surface wear of TiN coated nickel tool during the injection moulding of polymer micro Fresnel lenses

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Gasparin, Stefania

    2012-01-01

    Limited tool life of nickel mould inserts represents an issue for the mass-production of polymer optics with complex micro three-dimensional geometries by injection moulding. TiN coating was applied to a nickel insert for the injection moulding of polycarbonate micro Fresnel lenses. Surface wear...

  20. Evaluation of optical functional surfaces on the injection moulding insert by micro milling process

    DEFF Research Database (Denmark)

    Li, Dongya; Davoudinejad, Ali; Zhang, Yang

    2017-01-01

    This study presents the optimization of micro milling process for manufacturing injection moulding inserts with an optical functionalsurface. The objective is the optimal surface functionality. Micro ridges were used as the microstructures to realize the function to generate contrast between...

  1. Tribological evaluation for experimental design Al_2O_3 obtained via low pressure injection moulding (LPIM)

    International Nuclear Information System (INIS)

    Dotta, A.L.B.; Costa, C.A.; Farias, M.C.M.; Cunha, M.A da

    2016-01-01

    This work represents the tribological study of Al_2O_3 obtained by LPIM using the experimental design technique to evaluate the interaction of the tribological parameters with the friction and wear. The LPIM process was performed at 90 °C for 24 h. The average friction coefficient for the factorial experimental design varied significantly with the load and the speed when Al_2O_3 was tested with the steel counter body. In general, the wear coefficient was lower for the tribological pair Al_2O_3-steel, in which occurred the formation of an iron oxide tribofilm on the surface. As for the Al_2O_3-Al_2O_3 pair, an intergranular fracture of the surface occurred, in addition to the presence of material adhered on the tracks. (author)

  2. Transcription of Small Surface Structures in Injection Moulding - An Experimental Study

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Kjær, Erik Michael

    2000-01-01

    The ability to replicate the surface roughness from mold wall to the plastic part in injection moldning has many functional and cosmetic important implications from medical use to designer products. Generally the understanding of surface transcription i.e the the replication of the surface...... structure from the mould to plastic part, also relates to micro injection moulding and moulding of parts with specific micro structures on the surface such as optical parts. The present study concerns transcription of surface roughness as a function of process parameters. The study is carried out...

  3. Replication quality assessment and uncertainty evaluation of a polymer precision injection moulded component

    DEFF Research Database (Denmark)

    Baruffi, Federico; Calaon, Matteo; Tosello, Guido

    2017-01-01

    Precision injection moulding holds a central role in manufacturing as only replication process currently capable of accurately producing complex shaped polymer parts integrating micrometric features on a mass scale production. In this scenario, a study on the replication quality of a polymer...... injection moulded precision component for telecommunication applications is presented. The effects of the process parameters on the component dimensional variation have been investigated using a statistical approach. Replication fidelity of produced parts has been assessed using a focus variation microscope...... with sub-micrometric resolution. Measurement uncertainty has then been evaluated, according to the GUM considering contributions from different process settings combinations and mould geometries. The analysis showed that the injection moulding manufacturing process and the utilized measurement chain...

  4. Experimental Verification of Integrity of Low-Pressure Injection Piles Structure - Pile Internal Capacity

    Science.gov (United States)

    Pachla, Henryk

    2017-12-01

    The idea of strengthening the foundation using injection piles lies in transferring loads from the foundation to the piles anchorage in existing structure and formed in the soil. Such a system has to be able to transfer loads from the foundation to the pile and from the pile onto the soil. Pile structure often reinforced with steel element has to also be able to transfer such a loading. According to the rules of continuum mechanics, the bearing capacity of such a system and a deformation of its individual elements can be determined by way of an analysis of the contact problem of three interfaces. Each of these surfaces is determined by different couples of materials. Those surfaces create: pile-foundation anchorage, bonding between reinforcement and material from which the pile is formed and pilesoil interface. What is essential is that on the contact surfaces the deformation of materials which adhere to each other can vary and depends on the mechanical properties and geometry of these surfaces. Engineering practice and experimental research point out that the failure in such structures occurs at interfaces. The paper is concentrating on presenting the experiments on interaction between cement grout and various types of steel reinforcement. The tests were conducted on the special low pressure injection piles widely used to strengthen foundations of already existing structures of historical buildings due to the technology of formation and injection pressure.

  5. Experimental Verification of Integrity of Low-Pressure Injection Piles Structure – Pile Internal Capacity

    Directory of Open Access Journals (Sweden)

    Pachla Henryk

    2017-12-01

    Full Text Available The idea of strengthening the foundation using injection piles lies in transferring loads from the foundation to the piles anchorage in existing structure and formed in the soil. Such a system has to be able to transfer loads from the foundation to the pile and from the pile onto the soil. Pile structure often reinforced with steel element has to also be able to transfer such a loading. According to the rules of continuum mechanics, the bearing capacity of such a system and a deformation of its individual elements can be determined by way of an analysis of the contact problem of three interfaces. Each of these surfaces is determined by different couples of materials. Those surfaces create: pile-foundation anchorage, bonding between reinforcement and material from which the pile is formed and pilesoil interface. What is essential is that on the contact surfaces the deformation of materials which adhere to each other can vary and depends on the mechanical properties and geometry of these surfaces. Engineering practice and experimental research point out that the failure in such structures occurs at interfaces. The paper is concentrating on presenting the experiments on interaction between cement grout and various types of steel reinforcement. The tests were conducted on the special low pressure injection piles widely used to strengthen foundations of already existing structures of historical buildings due to the technology of formation and injection pressure.

  6. Rheological and thermal analysis of the filling stage of injection moulding

    Directory of Open Access Journals (Sweden)

    A. Szucs

    2012-08-01

    Full Text Available Flow conditions are different in the cavity of the injection mould from the capillary flow of a laboratory rheological instrument. An injection moulding slit die rheometer (Rheo-mould was designed with a series of slit and orifice dies. Four pressure sensors were built in the stationary side of the mould, therefore the pressure could be measured at four different places. A changeable slit die insert was designed in the moving side. The shear stress and the shear rate can be calculated from the pressure gradient and from the flow rate of the melt, respectively. Flow curves of low density polyethylene were determined using Bagley, Rabinowitsch and Mooney corrections. The results were compared to the flow curves determined by Göttfert and Haake capillary equipments. It was found that the agreement between the methods is excellent.

  7. Influence of the recycled material percentage on the rheological behaviour of HDPE for injection moulding process.

    Science.gov (United States)

    Javierre, C; Clavería, I; Ponz, L; Aísa, J; Fernández, A

    2007-01-01

    The amount of polymer material wasted during thermoplastic injection moulding is very high. It comes from both the feed system of the part, and parts necessary to set up the mould, as well as the scrap generated along the process due to quality problems. The residues are managed through polymer recycling that allows reuse of the materials in the manufacturing injection process. Recycling mills convert the parts into small pieces that are used as feed material for injection, by mixing the recycled feedstock in different percentages with raw material. This mixture of both raw and recycled material modifies material properties according to the percentage of recycled material introduced. Some of the properties affected by this modification are those related to rheologic behaviour, which strongly conditions the future injection moulding process. This paper analyzes the rheologic behaviour of material with different percentages of recycled material by means of a capillary rheometer, and evaluates the influence of the corresponding viscosity curves obtained on the injection moulding process, where small variations of parameters related to rheological behaviour, such as pressure or clamping force, can be critical to the viability and cost of the parts manufactured by injection moulding.

  8. Micro-MID Manufacturing By Two-Shot Injection Moulding

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2008-01-01

    a specific MID process chain is used for micro products, many technical challenges are encountered which would not be problems for macro scale products. This paper investigates on a specific MID process chain (two shot moulding) and discusses the technical difficulties associated with the production process...

  9. Closed-Loop Tension Control System for Injection Moulding Machine

    African Journals Online (AJOL)

    When the mould unit is full, this drive keeps transporting filament materials without proper control. This project developed a closed loop feedback tension control system and it is to replace servo motor drive system for the transportation of filament and it demonstrated a new technological advancement and the theory of ...

  10. Air Flow and Gassing Potential in Micro-injection Moulding

    DEFF Research Database (Denmark)

    Griffithsa, C.A.; Dimova, S.S.; Scholz, S.

    2011-01-01

    valuable information about the process dynamics and also about the filling of a cavity by a polymer melt. In this paper, a novel experimental set-up is proposed to monitor maximum air flow and air flow work as an integral of the air flow over time by employing a MEMS gas sensor mounted inside the mould...

  11. Molding Properties of Inconel 718 Feedstocks Used in Low-Pressure Powder Injection Molding

    Directory of Open Access Journals (Sweden)

    Fouad Fareh

    2016-01-01

    Full Text Available The impact of binders and temperature on the rheological properties of feedstocks used in low-pressure powder injection molding was investigated. Experiments were conducted on different feedstock formulations obtained by mixing Inconel 718 powder with wax-based binder systems. The shear rate sensitivity index and the activation energy were used to study the degree of dependence of shear rate and temperature on the viscosity of the feedstocks. The injection performance of feedstocks was then evaluated using an analytical moldability model. The results indicated that the viscosity profiles of feedstocks depend significantly on the binder constituents, and the secondary binder constituents play an important role in the rheological behavior (pseudoplastic or near-Newtonian exhibited by the feedstock formulations. Viscosity values as low as 0.06 to 2.9 Pa·s were measured at high shear rates and high temperatures. The results indicate that a feedstock containing a surfactant agent exhibits the best moldability characteristics.

  12. Residual heat removal pump and low pressure safety injection pump retrofit program

    International Nuclear Information System (INIS)

    Dudiak, J.G.; McKenna, J.M.

    1992-01-01

    Residual Heat Removal (RHR) and low pressure safety injection (LPSI) pumps installed in pressurized water-to-reactor power plants are used to provide low-head safety injection in the event of loss of coolant in the reactor coolant system. Because these pumps are subjected to rather severe temperature and pressure transients, the majority of pumps installed in the RHR service are vertical pumps with a single stage impeller. Typically the pump impeller is mounted on an extended motor shaft (close-coupled configuration) and a mechanical seal is employed at the pump end of the shaft. Traditionally RHR and LPSI pumps have been a significant maintenance item for many utilities. Periodic mechanical seal of motor bearing replacement often is considered routine maintenance. The closed-coupled pump design requires disassembly of the casing cover from the lower pump casing while performing these routine maintenance tasks. This paper introduces a design modification developed to convert the close-coupled RHR and LPSI pumps to a coupled configuration

  13. Optimisation of warpage on plastic injection moulding part using response surface methodology (RSM) and genetic algorithm method (GA)

    Science.gov (United States)

    Miza, A. T. N. A.; Shayfull, Z.; Nasir, S. M.; Fathullah, M.; Hazwan, M. H. M.

    2017-09-01

    In this study, Computer Aided Engineering was used for injection moulding simulation. The method of Design of experiment (DOE) was utilize according to the Latin Square orthogonal array. The relationship between the injection moulding parameters and warpage were identify based on the experimental data that used. Response Surface Methodology (RSM) was used as to validate the model accuracy. Then, the RSM and GA method were combine as to examine the optimum injection moulding process parameter. Therefore the optimisation of injection moulding is largely improve and the result shown an increasing accuracy and also reliability. The propose method by combining RSM and GA method also contribute in minimising the warpage from occur.

  14. Effect of process parameters on flow length and flash formation in injection moulding of high aspect ratio polymeric micro features

    DEFF Research Database (Denmark)

    Eladl, Abdelkhalik; Mostafa, Rania; Islam, Aminul

    2018-01-01

    This paper reports an investigation of the effects of process parameters on the quality characteristics of polymeric parts produced by micro injection moulding (µIM) with two different materials. Four injection moulding process parameters (injection velocity, holding pressure, melt temperature an...

  15. Micro injection moulding process optimization of an ultra-small POM three-dimensional component

    DEFF Research Database (Denmark)

    Baruffi, Federico; Calaon, Matteo; Tosello, Guido

    Replication-based manufacturing processes are a cost effective method for producing complex and net-shaped components [1]. Micro injection moulding has a prominent place among them for its capability of accurately and precisely produce micro plastic parts in large production scale [2], [3......]. In this study, the optimization of the micro injection moulding process of an ultra-small (volume: 0.07 mm3; mass: 0.1 mg) three-dimensional Polyoxymethylene (POM) micro component for medical applications (see Figure 1) is presented. Preliminary experiments highlighted the need for venting channels in order...... with respect to design specifications, the flash areal size was utilized as quality indicator. A design of the experiments approach was carried out in order to study the effects of melt temperature, mould temperature, holding pressure and injection speed. For this task, a two-level full factorial design...

  16. Influence of tribological additives on friction and impact performance of injection moulded polyacetal

    DEFF Research Database (Denmark)

    Laursen, Jens Lolle; Sivebæk, Ion Marius; Christoffersen, L.W.

    2009-01-01

    Tribological additives are used to improve frictional properties of injection moulded thermoplastics. The additives might however also affect the mechanical properties of the material. The influence of processing conditions on both frictional and mechanical properties is highly relevant in the de......Tribological additives are used to improve frictional properties of injection moulded thermoplastics. The additives might however also affect the mechanical properties of the material. The influence of processing conditions on both frictional and mechanical properties is highly relevant...... in the development of tribologically modified grades. In the present study we investigate how two commonly used tribological additives, polydimethylsiloxane and polytetrafluoroethylene, affect friction and impact properties of polyacetal (polyoxymethylene). A new injection mould provides test specimens for both...

  17. THE WEAR OF INJECTION MOULD FUNCTIONAL PARTS IN CONTACT WITH POLYMER COMPOSITES

    Directory of Open Access Journals (Sweden)

    Janette Brezinová

    2009-02-01

    Full Text Available The paper deals with the evaluation of material wear of injection moulds made of aluminium alloy Alumec 89 and copper alloy Moldmax HH in friction couples with plastomer materials with various filler contents. The friction relations in injection moulding were simulated in an adhesion dry wear test using an Amsler machine, with an area contact of the friction couple materials. The wear intensity was evaluated by determination of friction coefficient and relative wearing by the mass loss. Surface morphology changes of evaluated alloys after wear and the thermal conditions in particular friction couples were analysed simultaneously.

  18. Induction Heating System Applied to Injection Moulding of Micro and Nano Structures

    DEFF Research Database (Denmark)

    Menotti, Stefano

    The present Ph.D. thesis contains a study concerning induction heating system applied to injection moulding of micro and nano structures. The overall process chain was considered and investigated during the project including part design, simulation, conventional and non-conventional tooling...... part. In fact one of the main problems in micro injection moulding is the premature freezing of the polymer flow inside the cavity and often is not possible to obtain a full replica of the nano/micro structures embed on the surfaces. Some other defects that can be avoided with the use of an additional...

  19. Simulation and Validation of Injection-Compression Filling Stage of Liquid Moulding with Fast Curing Resins

    Science.gov (United States)

    Martin, Ffion A.; Warrior, Nicholas A.; Simacek, Pavel; Advani, Suresh; Hughes, Adrian; Darlington, Roger; Senan, Eissa

    2018-03-01

    Very short manufacture cycle times are required if continuous carbon fibre and epoxy composite components are to be economically viable solutions for high volume composite production for the automotive industry. Here, a manufacturing process variant of resin transfer moulding (RTM), targets a reduction of in-mould manufacture time by reducing the time to inject and cure components. The process involves two stages; resin injection followed by compression. A flow simulation methodology using an RTM solver for the process has been developed. This paper compares the simulation prediction to experiments performed using industrial equipment. The issues encountered during the manufacturing are included in the simulation and their sensitivity to the process is explored.

  20. Economic trade-offs of additive manufacturing integration in injection moulding process chain

    DEFF Research Database (Denmark)

    Charalambis, Alessandro; Kerbache, Laoucine; Tosello, Guido

    2017-01-01

    Additive Manufacturing has emerged as an innovative set of novel technologies capable of replacing established manufacturing processes due to fabrication of highly complex parts and its continuous improvements of efficiency and cost effectiveness. This study is based on the idea that through...... the creation of synergies between additive and conventional manufacturing technologies it is possible to achieve greater cost advantages and operational benefits than by substituting injection moulding with additive manufacturing. The analysis presented explores the cost advantages that can be secured when...... additive manufacturing is used to support the fabrication of mould inserts for the product development phase of the injection moulding process chain. This study shows that fabrication of soft tooling by mean of AM is economically convenient with a cost reduction between 80% and 90%. Break-even points...

  1. ALGORITHMS FOR THE PROGRAMMING OF FOOTWEAR SOLES MOULDS ON WORKING POSTS OF INJECTION MACHINES

    Directory of Open Access Journals (Sweden)

    LUCA Cornelia

    2014-05-01

    Full Text Available The moulds stock necessary for realization in rhythmically conditions, a certain volume of footwear soles depends on some criterions such as: the range of soles for footwear volume daily realized, the sizes structure of those soles for footwear and, respectively, the sizes tally, the technological cycle for an used mould depending on the equipment efficiency, the provide necessity of spare moulds, the using and fixing conditions etc. From the efficiency point of view, the equipments may have two working posts, or more working posts (always, an even number, as 6, 12, 24, 40 posts. Footwear soles manufacturing takes into account the percentage distribution of the size numbers of the size series. When o portative assembly is used for the manufacturing of the footwear soles using the injection with “n” working posts, it is very important an optimum distribution of the working posts. The disadvantages of these equipments are the situations of the no equilibrium programming of the moulds, so that, in one time, some working posts spread out of the work. The paper presents some practical and theoretical solutions for moulds stock programming in portative assembly for footwear soles injection, so that an optimum equilibrium degree of the working posts will obtain

  2. Performance Evaluation of a Software Engineering Tool for Automated Design of Cooling Systems in Injection Moulding

    DEFF Research Database (Denmark)

    Jauregui-Becker, Juan M.; Tosello, Guido; van Houten, Fred J.A.M.

    2013-01-01

    This paper presents a software tool for automating the design of cooling systems for injection moulding and a validation of its performance. Cooling system designs were automatically generated by the proposed software tool and by applying a best practice tool engineering design approach. The two...

  3. Micro Engineering: Experiments conducted on the use of polymeric materials in micro injection moulding

    DEFF Research Database (Denmark)

    Griffiths, Christian; Tosello, Guido; Nestler, Joerg

    2008-01-01

    To advance micro injection moulding it is necessary to study systematically the factors affecting process and tooling reliability. This paper reviews the main findings of Cardiff Universities 4M and SEMOFS research in this field. In particular, the factors affecting the manufacturability of micro...

  4. Simultaneous Replication of both Refractive and Diffractive Optical Components using Electroformed Tools and Injection Moulding

    DEFF Research Database (Denmark)

    Tang, Peter Torben; Christensen, Thomas R.

    2003-01-01

    This research project has demonstrated that with carefully selected processes it is possible to fabricate tools for injection moulding of both diffractive and refractive optical components. The fabrication procedure is based on an aluminium disc on which selected optical components (gratings and ...

  5. Modelling the deformation of nickel foil during manufacturing of nanostructures on injection moulding tool inserts

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Cech, Jiri; Pranov, H.

    2016-01-01

    In the present work, a manufacturing process for transferring nanostructures from a glass wafer, to a double-curvedinsert for injection moulding is demonstrated. A nanostructure consisting of sinusoidal cross-gratings with a period of 426 nm issuccessfully transferred to hemispheres on an aluminium...

  6. A new approach for the validation of filling simulations in micro injection moulding

    DEFF Research Database (Denmark)

    Gava, Alberto; Tosello, Guido; Lucchetta, Giovanni

    2007-01-01

    In manufacturing polymer micro products, numerical simulations are used with the same purposes as in conventional injection moulding, mainly the optimization of micro components design, the optimization of process parameters and the decrease of production costs. Dedicated simulations softwares fail...... to be improved. The main objective of this work is to evaluate whether the present numerical codes are suitable to characterize melt flow patterns in a micro cavity. In order to test the accuracy of the software, real and simulated experiments were performed and used to investigate the filling of a micro moulded...

  7. Two-component injection moulding simulation of ABS-POM micro structured surfaces

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Islam, Aminul

    2013-01-01

    Multi-component micro injection moulding (μIM) processes such as two-component (2k) μIM are the key technologies for the mass fabrication of multi-material micro products. 2k-μIM experiments involving a miniaturized test component with micro features in the sub-mm dimensional range and moulding...... a pair of thermoplastic materials (ABS and POM) were conducted. Three dimensional process simulations based on the finite element method have been performed to explore the capability of predicting filling pattern shape at component-level and surface micro feature-level in a polymer/polymer overmoulding...

  8. Advancements on the simulation of the micro injection moulding process

    DEFF Research Database (Denmark)

    Marhöfer, David Maximilian; Tosello, Guido; Hansen, Hans Nørgaard

    2013-01-01

    injection molding, because they are developed for macro plastic parts and they are therefore limited in the capability of modeling the polymer flow in micro cavities properly. However, new opportunities for improved accuracy have opened up due to current developments of the simulation technology. Hence, new......Process simulations are applied in micro injection molding with the same purpose as in conventional injection molding: aiming at optimization and support of the design of mold, inserts, plastic products, and the process itself. Available software packages are however not well suited for micro...

  9. Two component injection moulding: an interface quality and bond strength dilemma

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2008-01-01

    on quality parameters of the two component parts. Most engineering applications of two component injection moulding calls for high bond strength between the two polymers, on the other hand a sharp and well-defined interface between the two polymers are required for applications like selective metallization...... of polymers, parts for micro applications and also for the aesthetic purpose of the final product. The investigation presented in this paper indicates a dilemma between obtaining reasonably good bond strength and at the same time keeping the interface quality suitable for applications. The required process...... conditions for a sharp and well-defined interface are exactly the opposite of what is congenial for higher bond strength. So in the production of two component injection moulded parts, there is a compromise to make between the interface quality and the bond strength of the two polymers. Also the injection...

  10. Study of process parameters effect on the filling phase of micro injection moulding using weld lines as flow markers

    DEFF Research Database (Denmark)

    Tosello, Guido; Gava, Alberto; Hansen, Hans Nørgaard

    2010-01-01

    , the relationships between the filling pattern and the different process parameter settings have to be established. In this paper, a novel approach based on the use of weld lines as flow markers to trace the development of the flow front during the filling is proposed. The effects on the filling stage of process......Micro-injection moulding (micro-moulding) is a process which enables the mass production of polymer microproducts. In order to produce high-quality injection moulded micro-parts, a crucial aspect to be fully understood and optimised is the filling of the cavity by the molten polymer. As a result...... manufactured by micro-electrodischarge machining. A commercially available polystyrene grade polymer has been moulded using a high-speed injection moulding machine. The design of experiment technique was employed to determine the effect of the process parameters on the filling phase of the micro...

  11. Characterization and analysis of weld lines on micro-injection moulded parts using atomic force microscopy (AFM)

    DEFF Research Database (Denmark)

    Tosello, Guido; Gava, Alberto; Hansen, Hans Nørgaard

    2009-01-01

    In recent years plastic moulding techniques, such as injection moulding, have been developed to fulfil the needs of micro-components fabrication. Micro-injection moulding (SLIM) is the process which enables the mass production of polymer micro-systems such as micro-mechanical parts, micro...... the two original flows will generate and a weld line is formed on the surface of the micro-moulded part. This phenomenon has to be avoided or at least reduced, since in the weld line area the mechanical properties are poorer than in the bulk part, creating strength problems on the final part. Although...... injection moulding parameters on the weld lines' dimensions is presented, using an atomic force microscope (AFM). Depth and width of weld lines were chosen as parameters to be optimized....

  12. Development of Metal/Polymer Mixtures Dedicated to Macro and Micro powder Injection Moulding : Experiments and Simulations

    International Nuclear Information System (INIS)

    Quinard, C.; Barriere, T.; Gelin, J. C.; Song, J. P.; Cheng, Z. Q.; Liu, B. S.

    2007-01-01

    Important research tasks at ENSMM/LMA are concerned for the development of mixtures of fine powders associated to polymer binders dedicated to the powder injection moulding (PIM) and to the powder injection micro-moulding (μPIM) in accordance with many works already carried out with different feedstock suppliers dedicated to the macro-components. These research tasks are completed with the simulations of injection and sintering for solid state diffusion for to validate the mumerical models

  13. Effects of carbon fibres on the life cycle assessment of additively manufactured injection moulding inserts for rapid prototyping

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Bey, Niki; Mischkot, Michael

    2017-01-01

    properties and lifetime. The additively manufactured inserts are compared to the standard materials steel, aluminium and brass. The investigated part of the production and prototyping phase considers the insert itself, the moulded part, and resulting waste material of the injection moulding process....

  14. Effect of Process Parameters on Flow Length and Flash Formation in Injection Moulding of High Aspect Ratio Polymeric Micro Features

    Directory of Open Access Journals (Sweden)

    Abdelkhalik Eladl

    2018-01-01

    Full Text Available This paper reports an investigation of the effects of process parameters on the quality characteristics of polymeric parts produced by micro injection moulding (μIM with two different materials. Four injection moulding process parameters (injection velocity, holding pressure, melt temperature and mould temperature were investigated using Polypropylene (PP and Acrylonitrile Butadiene Styrene (ABS. Three key characteristics of the mouldings were evaluated with respect to process settings and the material employed: part mass, flow length and flash formation. The experimentation employs a test part with four micro fingers with different aspect ratios (from 21 up to 150 and was carried out according to the Design of Experiments (DOE statistical technique. The results show that holding pressure and injection velocity are the most influential parameters on part mass with a direct effect for both materials. Both parameters have a similar effect on flow length for both PP and ABS at all aspect ratios and have higher effects as the feature thickness decreased below 300 μm. The study shows that for the investigated materials the injection speed and packing pressure were the most influential parameters for increasing the amount of flash formation, with relative effects consistent for both materials. Higher melt and mould temperatures settings were less influential parameters for increasing the flash amount when moulding with both materials. Of the two investigated materials, PP was the one exhibiting more flash formation as compared with ABS, when corresponding injection moulding parameters settings for both materials were considered.

  15. Effect of processing conditions on shrinkage in injection moulding

    NARCIS (Netherlands)

    Jansen, K.M.B.; van Dijk, D.J.; Husselman, M.H.

    1998-01-01

    A systematic study on the effect of processing conditions on mold shrinkage was undertaken for seven common thermoplastic polymers. It turned out that the holding pressure was always the key parameter. The effect of the melt temperature is slightly less important. Injection velocity and mold

  16. Injection Moulding Simulation and Experimental Validation of Hearing Aid Shells

    DEFF Research Database (Denmark)

    Islam, Aminul; Li, Xiaoliu

    and warpage were taken as the main comparison criteria. Different parameter settings in Moldex3D were investigated to find their influence on the accuracy of the simulation. Results showed that the injection molding process prediction from the simulation was relatively precise when the nozzle geometry...

  17. Comparison of conventional Injection Mould Inserts to Additively Manufactured Inserts using Life Cycle Assessment

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Bey, Niki; Mischkot, Michael

    2016-01-01

    Polymer Additive Manufacturing can be used to produce soft tooling inserts for injection moulding. Compared to conventional tooling, the energy and time consumption during production are significantly lower. As the life time of such inserts is significantly shorter than the life time of traditional...... of their potential environmental impact and yield throughout the development and pilot phase. Insert geometry is particularly advantageous for pilot production and small production sizes. In this research, Life Cycle Assessment is used to compare the environmental impact of soft tooling by Additive Manufacturing...... (using Digital Light Processing) and three traditional methods for the manufacture of inserts (milling of brass, steel, and aluminium) for injection moulds during the pre-production phase....

  18. Injection moulding of plastic parts with laser textured surfaces with optical applications

    Science.gov (United States)

    Pina-Estany, J.; García-Granada, A. A.; Corull-Massana, E.

    2018-05-01

    The purpose of this work is to manufacture micro and nanotextured surfaces on plastic injection moulds with the aim of replicating them and obtaining plastic parts with optical applications. Different patterns are manufactured with nanosecond and femtosecond lasers in order to obtain three different optical applications: (i) homogeneous light diffusion (ii) 1D light directionality and (iii) 2D light directionality. Induction heating is used in the injections in order to improve the textures degree of replication. The steel mould and the plastic parts are analyzed with a confocal/focus variation microscope and with a surface roughness tester. A mock-up and a luminance camera are used to evaluate the homogeneity and luminance of the homogeneous light diffusion application in comparison with the current industrial solutions.

  19. Modelling injection moulding machines for micro manufacture applications through functional analysis

    DEFF Research Database (Denmark)

    Fantoni, G.; Tosello, Guido; Gabelloni, D.

    2012-01-01

    The paper presents the analysis of an injection moulding machine using functional analysis to identify both its critical components and possible working problems when such a machine is employed for the production of polymer-based micro products. The step-by-step procedure starts from the study...... of the process phases of a machine and then it employs functional analysis to decompose the phases and attributes functions to part features. Part features are subsequently analyzed to understand the causal chains bringing either to the desired behaviour or to failures to avoid. The assessment of the design...... solution is finally performed by gathering quantitative data from experiments. The case study investigates the design motivations and functional drivers of a micro injection moulding machine. The analysis allows identifying the correlations between failures and advantages with the design of the machine...

  20. Micro injection moulding process validation for high precision manufacture of thermoplastic elastomer micro suspension rings

    DEFF Research Database (Denmark)

    Calaon, M.; Tosello, G.; Elsborg Hansen, R.

    Micro injection moulding (μIM) is one of the most suitable micro manufacturing processes for flexible mass-production of multi-material functional micro components. The technology was employed in this research used to produce thermoplastic elastomer (TPE) micro suspension rings identified...... main μIM process parameters (melt temperature, injection speed, packing pressure) using the Design of Experiment statistical technique. Measurements results demonstrated the importance of calibrating mould´s master geometries to ensure correct part production and effective quality conformance...... on the frequency in order to improve the signal quality and assure acoustic reproduction fidelity. Production quality of the TPE rings drastically influence the product functionality. In the present study, a procedure for μIM TPE micro rings production optimization has been established. The procedure entail using...

  1. Computation of Thermal Development in Injection Mould Filling, based on the Distance Model

    OpenAIRE

    Andersson, Per-Åke

    2002-01-01

    The heat transfer in the filling phase of injection moulding is studied, based on Gunnar Aronsson’s distance model for flow expansion ([Aronsson], 1996). The choice of a thermoplastic materials model is motivated by general physical properties, admitting temperature and pressure dependence. Two-phase, per-phase-incompressible, power-law fluids are considered. The shear rate expression takes into account pseudo-radial flow from a point inlet. Instead of using a finite element (FEM) solver for ...

  2. The Use of Particulate Injection Moulding for Fabrication of Sports and Leisure Equipment from Titanium Metals

    Directory of Open Access Journals (Sweden)

    Paul D. Ewart

    2018-02-01

    Full Text Available Advanced materials such as metal alloys, carbon fibre composites and engineered polymers have improved athlete performances in all sporting applications. Advances in manufacturing has enabled increases in design complexity and the ability to rapidly prototype bespoke products using additive manufacturing also known as 3D printing. Another recent fabrication method widely used by medical, electronics and armaments manufacturers is particulate injection moulding. This process uses exact quantities of the required material, in powder form, minimising resource and energy requirements in comparison to conventional manufacturing techniques. The process utilises injection moulding techniques and tooling methods developed and used in the plastics industry. It can produce highly complex component geometries with excellent repeatability and reduced cost where volume manufacturing is required. This is especially important when considering materials such as titanium that are not only expensive in comparison to other metals but are difficult to process by regular machining and fabrication methods. This work presents a review of titanium use in the sporting sector with a focus on sporting devices and equipment. It also proposes that the sports engineering sector could increase performance and enable improvements in safety by switching to design methods appropriate to processing via the particulate injection moulding route.

  3. Modeling the Rapid Boil-Off of a Cryogenic Liquid When Injected into a Low Pressure Cavity

    Science.gov (United States)

    Lira, Eric

    2016-01-01

    Many launch vehicle cryogenic applications require the modeling of injecting a cryogenic liquid into a low pressure cavity. The difficulty of such analyses lies in accurately predicting the heat transfer coefficient between the cold liquid and a warm wall in a low pressure environment. The heat transfer coefficient and the behavior of the liquid is highly dependent on the mass flow rate into the cavity, the cavity wall temperature and the cavity volume. Testing was performed to correlate the modeling performed using Thermal Desktop and Sinda Fluint Thermal and Fluids Analysis Software. This presentation shall describe a methodology to model the cryogenic process using Sinda Fluint, a description of the cryogenic test set up, a description of the test procedure and how the model was correlated to match the test results.

  4. Integrating measuring uncertainty of tactile and optical coordinate measuring machines in the process capability assessment of micro injection moulding

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Gasparin, Stefania

    2010-01-01

    Process capability of micro injection moulding was investigated in this paper by calculating the Cp and Cpk statistics. Uncertainty of both optical and tactile measuring systems employed in the quality control of micro injection moulded products was assessed and compared with the specified...... tolerances. Limits in terms of manufacturing process capability as well as of suitability of such measuring systems when employed for micro production inspection were quantitatively determined....

  5. Characterization and analysis of sub-micron surface roughness of injection moulded microfluidic systems using White Light Interferometry

    DEFF Research Database (Denmark)

    Tosello, Guido; Marinello, Francesco; Hansen, Hans Nørgaard

    2009-01-01

    Surface topography is of great importance in polymer micro fluidics, therefore the replication capability of the process and the surface quality of the tool has to be suitably optimized. In this paper, optical profilometry (white light interferometry, WLI) is implemented for topographical...... characterization of polymer surfaces. In particular the study considers replication performance of injection moulding applied for the realization of microfluidic systems for blood analysis. Parts were produced by means of a series of statistically designed injection moulding experiments. Three process parameters...

  6. Utilizing of inner porous structure in injection moulds for application of special cooling method

    International Nuclear Information System (INIS)

    Seidl, M; Bobek, J; Habr, J; Běhálek, L; Šafka, J; Nováková, I

    2016-01-01

    The article is focused on impact evaluation of controlled inner structure of production tools and new cooling method on regulation of thermal processes for injection moulding technology. The mould inserts with porous structure were cooled by means of liquid CO 2 which is very progressive cooling method and enables very fast and intensive heat transfer among the plastic product, the production tool and cooling medium. The inserts were created using rapid prototype technology (DLSM) and they had a bi-component structure consisting of thin compact surface layer and defined porous inner structure of open cell character where liquid CO 2 was flowing through. This analyse includes the evaluation of cooling efficiency for different inner structures and different time profiles for dosing of liquid CO 2 into the porous structure. The thermal processes were monitored using thermocouples and IR thermal analyse of product surface and experimental device. Intensive heat removal influenced also the final structure and the shape and dimensional accuracy of the moulded parts that were made of semi-crystalline polymer. The range of final impacts of using intensive cooling method on the plastic parts was defined by DSC and dimensional analyses. (paper)

  7. Cycle time improvement for plastic injection moulding process by sub groove modification in conformal cooling channel

    Science.gov (United States)

    Kamarudin, K.; Wahab, M. S.; Batcha, M. F. M.; Shayfull, Z.; Raus, A. A.; Ahmed, Aqeel

    2017-09-01

    Mould designers have been struggling for the improvement of the cooling system performance, despite the fact that the cooling system complexity is physically limited by the fabrication capability of the conventional tooling methods. However, the growth of Solid Free Form Technology (SFF) allow the mould designer to develop more than just a regular conformal cooling channel. Numerous researchers demonstrate that conformal cooling channel was tremendously given significant result in the improvement of productivity and quality in the plastic injection moulding process. This paper presents the research work that applies the passive enhancement method in square shape cooling channel to enhance the efficiency of cooling performance by adding the sub groove to the cooling channel itself. Previous design that uses square shape cooling channel was improved by adding various numbers of sub groove to meet the best sub groove design that able reduced the cooling time. The effect of sub groove design on cooling time was investigated by Autodesk Modlflow Insight software. The simulation results showed that the various sub groove designs give different values to ejection time. The Design 7 showed the lowest value of ejection time with 24.3% increment. The addition of sub groove significantly increased a coolant velocity and a rate of heat transfer from molten plastic to coolant.

  8. High accuracy and precision micro injection moulding of thermoplastic elastomers micro ring production

    DEFF Research Database (Denmark)

    Calaon, Matteo; Tosello, Guido; Elsborg, René

    2016-01-01

    The mass-replication nature of the process calls for fast monitoring of process parameters and product geometrical characteristics. In this direction, the present study addresses the possibility to develop a micro manufacturing platform for micro assembly injection moulding with real-time process....../product monitoring and metrology. The study represent a new concept yet to be developed with great potential for high precision mass-manufacturing of highly functional 3D multi-material (i.e. including metal/soft polymer) micro components. The activities related to HINMICO project objectives proves the importance...

  9. Laser confocal microscope noise evaluation on injection compression moulded (ICM) transparent polymer Fresnel lenses

    DEFF Research Database (Denmark)

    Loaldi, D.; Calaon, Matteo; Quagliotti, Danilo

    , on an injection compression moulded (ICM) Fresnel lens, is defined. A set of two different objectives is considered, i.e. a standard series (SO), against a long working distance one (LWD); two different magnifications objectives, 50x and 100x and the use or not of a dark environment. The noise evaluation...... are measuring working distance, objective magnification and room lighting. The result confirms a strong difference of noise, using the considered objectives. The most interesting result is that the performance of SO 50x objective is better than LWD 100x....

  10. Polyolefin backbone substitution in binders for low temperature powder injection moulding feedstocks.

    Science.gov (United States)

    Hausnerova, Berenika; Kuritka, Ivo; Bleyan, Davit

    2014-02-27

    This paper reports the substitution of polyolefin backbone binder components with low melting temperature carnauba wax for powder injection moulding applications. The effect of various binder compositions of Al₂O₃ feedstock on thermal degradation parameters is investigated by thermogravimetric analysis. Within the experimental framework 29 original feedstock compositions were prepared and the superiority of carnauba wax over the polyethylene binder backbone was demonstrated in compositions containing polyethylene glycol as the initial opening agent and governing the proper mechanism of the degradation process. Moreover, the replacement of synthetic polymer by the natural wax contributes to an increase of environmental sustainability of modern industrial technologies.

  11. Polyolefin Backbone Substitution in Binders for Low Temperature Powder Injection Moulding Feedstocks

    Directory of Open Access Journals (Sweden)

    Berenika Hausnerova

    2014-02-01

    Full Text Available This paper reports the substitution of polyolefin backbone binder components with low melting temperature carnauba wax for powder injection moulding applications. The effect of various binder compositions of Al2O3 feedstock on thermal degradation parameters is investigated by thermogravimetric analysis. Within the experimental framework 29 original feedstock compositions were prepared and the superiority of carnauba wax over the polyethylene binder backbone was demonstrated in compositions containing polyethylene glycol as the initial opening agent and governing the proper mechanism of the degradation process. Moreover, the replacement of synthetic polymer by the natural wax contributes to an increase of environmental sustainability of modern industrial technologies.

  12. Fabrication and modelling of injection moulded all-polymer capillary microvalves for passive microfluidic control

    International Nuclear Information System (INIS)

    Kistrup, Kasper; Østergaard, Peter Friis; Taboryski, Rafael; Wolff, Anders; Hansen, Mikkel Fougt; Haugshøj, Kenneth Brian; Poulsen, Carl Esben

    2014-01-01

    Rapid prototyping is desirable when developing products. One example of such a product is all-polymer, passive flow controlled lab-on-a-chip systems that are preferential when developing low-cost disposable chips for point-of-care use. In this paper we investigate the following aspects of going from rapid prototyping to pilot (mass) production. (1) Fabrication of an all-polymer microfluidic system using a rapid prototyped master insert for injection moulding and ultrasonic welding, including a systematic experimental characterisation of chip featured geometric capillary microvalve test structures. (2) Numerical modelling of the microvalve burst pressures. Numerical modelling of burst pressures is challenging due to its non-equilibrium nature. We have implemented and tested the level-set method modified with a damped driving term and show that the introduction of the damping term leads to numerically robust results with limited computational demands and a low number of iterations. Numerical and simplified analytical results are validated against the experimental results. We find that injection moulding and ultrasonic welding are effective for chip production and that the experimental burst pressures could be estimated with an average accuracy of 5% using the presented numerical model. (paper)

  13. Investigation of Plasma Treatment on Micro-Injection Moulded Microneedle for Drug Delivery

    Directory of Open Access Journals (Sweden)

    Karthik Nair

    2015-10-01

    Full Text Available Plasma technology has been widely used to increase the surface energy of the polymer surfaces for many industrial applications; in particular to increase in wettability. The present work was carried out to investigate how surface modification using plasma treatment modifies the surface energy of micro-injection moulded microneedles and its influence on drug delivery. Microneedles of polyether ether ketone and polycarbonate and have been manufactured using micro-injection moulding and samples from each production batch have been subsequently subjected to a range of plasma treatment. These samples were coated with bovine serum albumin to study the protein adsorption on these treated polymer surfaces. Sample surfaces structures, before and after treatment, were studied using atomic force microscope and surface energies have been obtained using contact angle measurement and calculated using the Owens-Wendt theory. Adsorption performance of bovine serum albumin and release kinetics for each sample set was assessed using a Franz diffusion cell. Results indicate that plasma treatment significantly increases the surface energy and roughness of the microneedles resulting in better adsorption and release of BSA.

  14. Paraffin wax removal from metal injection moulded cocrmo alloy compact by solvent debinding process

    Science.gov (United States)

    Dandang, N. A. N.; Harun, W. S. W.; Khalil, N. Z.; Ahmad, A. H.; Romlay, F. R. M.; Johari, N. A.

    2017-10-01

    One of the most crucial and time consuming phase in metal injection moulding (MIM) process is “debinding”. These days, in metal injection moulding process, they had recounted that first debinding practice was depend on thermal binder degradation, which demanding more than 200 hours for complete removal of binder. Fortunately, these days world had introduced multi-stage debinding techniques to simplified the debinding time process. This research study variables for solvent debinding which are temperature and soaking time for samples made by MIM CoCrMo powder. Since wax as the key principal in the binder origination, paraffin wax will be removed together with stearic acid from the green bodies. Then, debinding process is conducted at 50, 60 and 70°C for 30-240 minutes. It is carried out in n-heptane solution. Percentage weight loss of the binder were measured. Lastly, scanning electron microscope (SEM) analysis and visual inspection were observed for the surface of brown compact. From the results, samples debound at 70°C exhibited a significant amount of binder loss; nevertheless, sample collapse, brittle surface and cracks were detected. But, at 60°C temperature and time of 4 hours proven finest results as it shows sufficient binder loss, nonappearance of surface cracks and easy to handle. Overall, binder loss is directly related to solvent debinding temperature and time.

  15. Weld line optimization on thermoplastic elastomer micro injection moulded components using 3D focus variation optical microscopy

    DEFF Research Database (Denmark)

    Hasnaes, F.B.; Elsborg, R.; Tosello, G.

    2015-01-01

    The presented study investigates weld line depth development across a micro suspension ring. A focus variation microscope was used to obtain 3D images of the weld line area. Suspension rings produced with different micro injection moulding process parameters were examined to identify the correlat......The presented study investigates weld line depth development across a micro suspension ring. A focus variation microscope was used to obtain 3D images of the weld line area. Suspension rings produced with different micro injection moulding process parameters were examined to identify...

  16. Experimental investigation on shrinkage and surface replication of injection moulded ceramic parts

    DEFF Research Database (Denmark)

    Islam, Aminul; Giannekas, Nikolaos; Marhöfer, David Maximilian

    2014-01-01

    Ceramic moulded parts are increasingly being used in advanced components and devices due to their unprecedented material and performance attributes. The surface finish, replication quality and material shrinkage are of immense importance for moulded ceramic parts intended for precision applications....... The current paper presents a thorough investigation on the process of ceramic moulding where it systematically characterizes the surface replication and shrinkage behaviours of precision moulded ceramic components. The test parts are moulded from Catamold TZP-A which is Y2O3-stabilised ZrO2 having widespread...... distribution for the moulded ceramic parts is presented....

  17. Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing

    DEFF Research Database (Denmark)

    Davoudinejad, A.; Charalambis, A.; Zhang, Y.

    This research investigates the effect of injection moulding process parameters on photopolymer mould inserts produced with the Digital Light Processing (DLP) additive manufacturing (AM) method. The main motivation of applying AM to produce mould inserts, is the potential of reducing lead time...... and manufacturing cost, as well as achieving a more flexible manufacturing method in case of non-mass produced products such as prototypes. In this research moulds inserts of 20 x 20 x 2.7 mm with mould cavities as small as 5 x 4 mm in dimensions are tested. The parts are analyzed and evaluated by the measurements...

  18. Injection moulded microneedle sensor for real-time wireless pH monitoring.

    Science.gov (United States)

    Mirza, Khalid B; Zuliani, Claudio; Hou, Benjamin; Ng, Fu Siong; Peters, Nicholas S; Toumazou, Christofer

    2017-07-01

    This paper describes the development of an array of individually addressable pH sensitive microneedles using injection moulding and their integration within a portable device for real-time wireless recording of pH distributions in biological samples. The fabricated microneedles are subjected to gold patterning followed by electrodeposition of iridium oxide to sensitize them to 0.07 units of pH change. Miniaturised electronics suitable for the sensors readout, analog-to-digital conversion and wireless transmission of the potentiometric data are embodied within the device, enabling it to measure real-time pH of soft biological samples such as muscles. In this paper, real-time recording of the cardiac pH distribution, during ischemia followed by reperfusion cycles in cardiac muscles of male Wistar rats has been demonstrated by using the microneedle array.

  19. Fabrication and modelling of injection moulded all-polymer capillary microvalves for passive microfluidic control

    DEFF Research Database (Denmark)

    Kistrup, Kasper; Poulsen, Carl Esben; Østergaard, Peter Friis

    2014-01-01

    Rapid prototyping is desirable when developing products. One example of such a product is all-polymer, passive flow controlled lab-on-a-chip systems that are preferential when developing low-cost disposable chips for point-of-care use. In this paper we investigate the following aspects of going...... from rapid prototyping to pilot (mass) production. (1) Fabrication of an all-polymer microfluidic system using a rapid prototyped master insert for injection moulding and ultrasonic welding, including a systematic experimental characterisation of chip featured geometric capillary microvalve test...... structures. (2) Numerical modelling of the microvalve burst pressures. Numerical modelling of burst pressures is challenging due to its non-equilibrium nature. We have implemented and tested the level-set method modified with a damped driving term and show that the introduction of the damping term leads...

  20. Quality control and process capability assessment for injection-moulded micro mechanical parts

    DEFF Research Database (Denmark)

    Gasparin, Stefania; Tosello, Guido; Hansen, Hans Nørgaard

    2013-01-01

    Quality control of micro components is an increasing challenge. Smaller mechanical parts are characterized by smaller tolerance to be verified. This paper focuses on the dimensional verification of micro injection-moulded components selected from an industrial application. These parts are measured...... using an optical coordinate measuring machine, which guarantees fast surface scans suitable for inline quality control. The uncertainty assessment of the measurements is calculated and three analyses are carried out and discussed in order to investigate the influence parameters in optical coordinate...... metrology. The estimation of the total variability of the optical measurements and the instrument repeatability are reported; moreover, the measurement system capability is evaluated according to the measurement system capability indices Cg and Cgk....

  1. On the use of titanium hydride for powder injection moulding of titanium-based alloys

    International Nuclear Information System (INIS)

    Carrenoo-Morelli, E.; Bidaux, J.-E.

    2009-01-01

    Full text: Titanium and titanium-based alloys are excellent materials for a number of engineering applications because of their high strength, lightweight, good corrosion resistance, non magnetic characteristic and biocompatibility. The current processing steps are usually costly, and there is a growing demand for net-shape solutions for manufacturing parts of increasing complexity. Powder injection moulding is becoming a competitive alternative, thanks to the advances in production of good quality base-powders, binders and sintering facilities. Titanium hydride powders, have the attractiveness of being less reactive than fine titanium powders, easier to handle, and cheaper. This paper summarizes recent advances on PIM of titanium and titanium alloys from TiH2 powders, including shape-memory NiTi alloys. (author)

  2. An image-based method for objectively assessing injection moulded plastic quality

    DEFF Research Database (Denmark)

    Hannemose, Morten; Nielsen, Jannik Boll; Zsíros, László

    2017-01-01

    In high volume productions based on casting processes, like high-pressure die casting (HPDC) or injection moulding, there is a wide range of variables that affect the end quality of produced parts. These variables include production parameters (temperature, pressure, mixture), and external factors...... (humidity, temperature, etc.). With this many variables it is a challenge to maintain a stable output quality, wherefore massive amounts of resources are spent on quality assurance (QA) of produced parts. Currently, this QA is done manually through visual inspection. We demonstrate how a multispectral...... imaging system can be used to automatically rate the quality of a produced part using an autocorrelation and a Fourier-based method. These methods are compared with human rankings and achieve good correlations on a variety of samples....

  3. Micro-Injection Moulding In-Line Quality Assurance Based on Product and Process Fingerprints

    DEFF Research Database (Denmark)

    Baruffi, Federico; Calaon, Matteo; Tosello, Guido

    2018-01-01

    significant dimensional features of the micro part were measured using a focus variation microscope. Their dependency on the variation of µIM process parameters was studied with a Design of Experiments (DoE) statistical approach. A correlation study allowed the identification of the product fingerprint, i...... of the study showed that the dimensional quality of the micro component could be effectively controlled in-line by combining the two fingerprints, thus opening the door for future µIM in-line process optimization and quality assessment.......Micro-injection moulding (μIM) is a replication-based process enabling the cost-effective production of complex and net-shaped miniaturized plastic components. The micro-scaled size of such parts poses great challenges in assessing their dimensional quality and often leads to time...

  4. Modeling of Cooling Channels of Injection Mould using Functionally Graded Material

    International Nuclear Information System (INIS)

    Shin, Ki Hoon

    2011-01-01

    The cycle time in injection moulding greatly depends on the cooling time of the plastic part that is controlled by cooling channels. Cooling channels are required to facilitate the heat transfer rate from the die to the coolant without reducing the strength of the die. Employing layered manufacturing techniques (LMT), a die embedding conformal cooling channels can be fabricated directly while conventional cooling channels are usually made of straight drilled hole. Meanwhile, H13 tool steel is widely used as the die material because of its high thermal resistance and dimensional stability. However, H13 with a low thermal conductivity is not efficient for certain part geometries. In this context, the use of functionally graded materials (FGMs) between H13 and copper may circumvent a tradeoff between the strength and the heat transfer rate. This paper presents a method for modeling of conformal cooling channels made of FGMs

  5. Investigation of process parameters influence on flash formation in injection moulding of polymer micro features through design of experiments

    DEFF Research Database (Denmark)

    Eladl, Abdelkhalik; Tosello, Guido; Mostafa, Rania

    Micro injection moulding is one of the key technologies for micro manufacture due to its mass-production capability and relatively low component cost. Flash defects are among the most critical issues in the replication of micro features and constitute a manufacturing constrain in applying injecti...

  6. The influence of particle size distribution on the properties of metal-injection-moulded 17-4 PH stainless steel

    CSIR Research Space (South Africa)

    Seerane, Mandy

    2016-10-01

    Full Text Available Metal injection moulding (MIM) is a near-net-shaping powder metallurgy technique suitable for the cost-effective mass production of small and complex components. In this paper, the effects of the metal powder particle size on the final properties...

  7. Modelling the deformations during the manufacturing of nanostructures on non-planar surfaces for injection moulding tool inserts

    DEFF Research Database (Denmark)

    Sonne, M. R.; Cech, J.; Pranov, H.

    2016-01-01

    This paper presents a new manufacturing process for transferring nanostructures from a glass wafer to a curved aluminium insert for polymer injection moulding. A nanostructure consisting of sinusoidal cross-gratings with a period of 426 nm is successfully transferred to hemispheres with different...

  8. Examining the influence of injection speed and mould temperature on the tensile strength of polypropylene and ABS

    DEFF Research Database (Denmark)

    Aarøe, Esben Raahede; Blaimschein, Karl Stephan; Deker, Lasse

    This report is the final task of course “41738 Experimental Plastics Technology” in the three weeks period of June 2009 at DTU, IPL. The aim of this project has been to investigate the ultimate tensile strength behaviour of two different polymers, with different structural composition, by varying...... the injection speed and the mold temperature independently while keeping all other process parameters fixed. In addition the scaling from production of large to small geometries has been investigated by doing two parallel productions and test setups of respectively injection moulded and micro injection moulded...... specimens. After production and tensile testing the specimens were examined with a microscope to underpin conclusions from the tensile test data. It was experienced that the injection speed in general increased the the tensile strength by orienting the polymeric-chains lengthwise in the specimens and thus...

  9. Experimental investigation of the factors influencing the polymer-polymer bond strength during two component injection moulding

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2007-01-01

    Two component injection moulding is a commercially important manufacturing process and a key technology for Moulded Interconnect Devices (MIDs). Many fascinating applications of two component or multi component polymer parts are restricted due to the weak interfacial adhesion of the polymers...... effectively control the adhesion between two polymers. The effects of environmental conditions on the bond strength after moulding are also investigated. The material selections and environmental conditions were chosen based on the suitability of MID production, but the results and discussion presented....... A thorough understanding of the factors that influence the bond strength of polymers is necessary for multi component polymer processing. This paper investigates the effects of the process and material parameters on the bond strength of two component polymer parts and identifies the factors which can...

  10. Yttria coating on quartz mould inner surface for fabrication of metal fuel slug using injection casting process

    International Nuclear Information System (INIS)

    Vinod, A.V.; Hemanth Kumar, S.; Manivannan, A.; Muralidaran, P.; Anthonysamy, S.; Sudha, R.

    2016-01-01

    Quartz moulds are used for casting metal alloy of U-Zr slugs by injection casting process. Ceramic (Y_2O_3) coating on inner surface of the quartz mould is provided to avoid silica contamination in the fuel slugs during casting. Experiments were carried out to standardise the coating process and optimising various parameters such as particle size of Y_2O_3, choice of suitable binder, method for application of coating, drying and sintering at high temperature to ensure uniformity and strength of coating. Required Coating thickness of ∼40 μm was achieved on a quartz mould of inner diameter of 4.98±0.01mm. Experimental procedure for coating on inner surface of the quartz tubes using yttrium oxide is described in this work. (author)

  11. Study of injection moulded long glass fibre-reinforced polypropylene and the effect on the fibre length and orientation distribution

    Science.gov (United States)

    Parveeen, B.; Caton-Rose, P.; Costa, F.; Jin, X.; Hine, P.

    2014-05-01

    Long glass fibre (LGF) composites are extensively used in manufacturing to produce components with enhanced mechanical properties. Long fibres with length 12 to 25mm are added to a thermoplastic matrix. However severe fibre breakage can occur in the injection moulding process resulting in shorter fibre length distribution (FLD). The majority of this breakage occurs due to the melt experiencing extreme shear stress during the preparation and injection stage. Care should be taken to ensure that the longer fibres make it through the injection moulding process without their length being significantly degraded. This study is based on commercial 12 mm long glass-fibre reinforced polypropylene (PP) and short glass fibre Nylon. Due to the semi-flexiable behaviour of long glass fibres, the fibre orientation distribution (FOD) will differ from the orientation distribution of short glass fibre in an injection molded part. In order to investigate the effect the change in fibre length has on the fibre orientation distribution or vice versa, FOD data was measured using the 2D section image analyser. The overall purpose of the research is to show how the orientation distribution chnages in an injection moulded centre gated disc and end gated plaque geometry and to compare this data against fibre orientation predictions obtained from Autodesk Moldflow Simulation Insight.

  12. Mechanical properties test and microstructure analysis of polyoxymethylene (POM) micro injection moulded standard parts

    DEFF Research Database (Denmark)

    Tosello, Guido; Lucchetta, Giovanni; Hansen, Hans Nørgaard

    2009-01-01

    to factorial plans, in which the factors of interest were mould temperature, melt temperature and dimensional range of the specimen (i.e. macro and micro parts). Micro structure analysis was performed by means of plastography techniques and revealed that high mould and melt temperatures resulted on a thin skin...

  13. Report on best practice for improved μ-IM injection moulding simulation

    DEFF Research Database (Denmark)

    Tosello, Guido; Costa, Franco; Hansen, Hans Nørgaard

    2010-01-01

    Data analysis and simulations on micro-moulding experiments have been conducted. Micro moulding simulations have been executed taking into account actual processing conditions implementation in the software. Numerous aspects of the simulation set-up have been considered in order to improve the si...

  14. Micro Injection Moulding High Accuracy Three-Dimensional Simulations and Process Control

    DEFF Research Database (Denmark)

    Tosello, Guido; Costa, F.S.; Hansen, Hans Nørgaard

    2011-01-01

    Data analysis and simulations of micro‐moulding experiments have been conducted. Micro moulding simulations have been executed by implementing in the software the actual processing conditions. Various aspects of the simulation set‐up have been considered in order to improve the simulation accurac...

  15. High Power Picosecond Laser Surface Micro-texturing of H13 Tool Steel and Pattern Replication onto ABS Plastics via Injection Moulding

    Science.gov (United States)

    Otanocha, Omonigho B.; Li, Lin; Zhong, Shan; Liu, Zhu

    2016-03-01

    H13 tool steels are often used as dies and moulds for injection moulding of plastic components. Certain injection moulded components require micro-patterns on their surfaces in order to modify the physical properties of the components or for better mould release to reduce mould contamination. With these applications it is necessary to study micro-patterning to moulds and to ensure effective pattern transfer and replication onto the plastic component during moulding. In this paper, we report an investigation into high average powered (100 W) picosecond laser interactions with H13 tool steel during surface micro-patterning (texturing) and the subsequent pattern replication on ABS plastic material through injection moulding. Design of experiments and statistical modelling were used to understand the influences of laser pulse repetition rate, laser fluence, scanning velocity, and number of scans on the depth of cut, kerf width and heat affected zones (HAZ) size. The characteristics of the surface patterns are analysed. The process parameter interactions and significance of process parameters on the processing quality and efficiency are characterised. An optimum operating window is recommended. The transferred geometry is compared with the patterns generated on the dies. A discussion is made to explain the characteristics of laser texturing and pattern replication on plastics.

  16. LIMITED RUN PRODUCTION USING ALUMIDE® TOOLING FOR THE PLASTIC INJECTION MOULDING PROCESS#1

    Directory of Open Access Journals (Sweden)

    J. Combrinck

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Existing techniques for the production of conventional steel tooling for plastic injection moulding are expensive and time-consuming. As a result, many new products often do not advance beyond the prototype stage. This paper describes an investigation into the possibility of using laser sintered Alumide® (an aluminium-filled nylon material in a novel alternative process for producing hybrid rapid tooling tools. Initial experiments performed by researchers at the Central University of Technology have shown excellent results. An Alumide® tool can be manufactured in a shorter time and at a significantly lower cost than the same size direct metal laser sintered tool.

    AFRIKAANSE OPSOMMING: Bestaande tegnieke vir die vervaardiging van konvensionele staal gietstukke vir die plastiek spuit-giet proses is duur en tydrowend. Die gevolg hiervan is dat baie nuwe produkte nie verder as die prototipe stadium vorder nie. Hierdie artikel ondersoek die moontlikheid om laser gesinterde Alumide® (aluminium gevulde nylon materiaal in ’n nuwe benadering as ’n alternatiewe proses vir die vervaardiging van snel hibried-gietvorms te gebruik. Aanvanklike eksperimente uitgevoer deur navorsers aan die Sentrale Universiteit vir Tegnologie het uitstekende resultate gelewer. ’n Alumide® gietvorm kan vinniger en goedkoper vervaardig word as dieselfde grootte direk metaal gesinterde gietvorm.

  17. Ultrasound based monitoring of the injection moulding process - Methods, applications and limitations

    International Nuclear Information System (INIS)

    Praher, B.; Straka, K.; Usanovic, J.; Steinbichler, G.

    2014-01-01

    We developed novel non-invasive ultrasound based systems for the measurement of temperature distributions in the screw-ante chamber, the detection of unmelted granules and for the monitoring of the plasticizing process along the screw channel. The temperature of the polymer melt stored in the screw ante-chamber after the plasticization should be homogeneous. However, in reality the polymer melt in the screw ante-chamber is not homogeneous. Due to the fact the sound velocity in a polymer melt is temperature depending, we developed a tomography system using the measured transit times of ultrasonic pulses along different sound paths for calculating the temperature distribution in radial direction of a polymer melt in the screw ante-chamber of an injection moulding machine. For the detection of unmelted granules in the polymer melt we implemented an ultrasound transmission measurement. By analyzing the attenuation of the received pulses it is possible to detect unwanted inclusions. For the monitoring of the plasticizing process in the channels of the screw an ultrasonic pulse is transmitted into the barrel. By analyzing the reflected pulses it is possible to estimate solid bed and melt regions in the screw channel. The proposed systems were tested for accuracy and validity by simulations and test measurements

  18. Debinding behaviour of a water soluble PEG/PMMA binder for Ti metal injection moulding

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Gang [Department of Chemical and Materials Engineering, The University of Auckland, Private Bag 92019, Auckland 1142 (New Zealand); Cao, Peng, E-mail: p.cao@auckland.ac.nz [Department of Chemical and Materials Engineering, The University of Auckland, Private Bag 92019, Auckland 1142 (New Zealand); Wen, Guian [Department of Chemical and Materials Engineering, The University of Auckland, Private Bag 92019, Auckland 1142 (New Zealand); Edmonds, Neil [School of Chemical Science, The University of Auckland, Private Bag 92019, Auckland 1142 (New Zealand)

    2013-05-15

    Polyethylene glycol (PEG) has been becoming a common component in the design of water soluble binder systems for metal injection moulding. Similar to solvent debinding, PEG can be leached out by water and the mechanism of debinding was proposed in the literature with somehow misleading information about the debinding mechanism, particularly about the formation of PEG gel. This work investigates the debinding behaviours of a PEG-based binder in titanium compacts. Titanium powder is formulated with PEG, poly(methyl methacrylate) (PMMA) and stearic acid (SA) to formulate titanium feedstock. To determine the debinding kinetics, the PEG removal percentages are measured at three different temperatures and for various specimen thicknesses. A mathematic model based on diffusion-controlled debinding process is established. The evolution of porous microstructure during the water debinding process is observed using scanning electron microscopy. Based on these observations, a water debinding mechanism for titanium alloy compacts formulated with PEG-based binders is proposed. - Highlights: ► The water-debinding behaviours of the PEG binder system were investigated. ► PEG dissolution and transportation, and the pore structure development. ► A water debinding mechanism of PEG-based binders is proposed. ► Incorrect explanation of PEG gelling in the literature is corrected. ► Correction/modification made as per the reviewers' comments and suggestions.

  19. Molecular orientation of individual LCP particles in injection-moulded PPS/LCP blends

    Directory of Open Access Journals (Sweden)

    Kestenbach H.-J.

    2003-01-01

    Full Text Available Polarized light microscopy was used to investigate the presence of preferred molecular orientation in the LCP phase of PPS/LCP blends after injection moulding. Normal birefringence effects appeared to be complicated by artifacts due to sample preparation and by the complex nature of polarized light transmission through a multicomponent sample. It was found, however, that, during low-temperature cutting of optically transparent thin sections on a standard microtome, individual LCP particles could be separated from the PPS matrix, and their birefringence analyzed separately. Preferred orientation was detected only in LCP fibrils which dominated in skin regions, but not in droplet-shaped particles which had formed in core regions. Quantitative measurements indicated that the molecular orientation of the fibrils increased linearly with their length-to-diameter aspect ratios which ranged from 15 to 50. Even for the highest aspect ratios, however, the degree of orientation was always less than that which could easily be introduced into pure LCP thin-film samples by manual shearing.

  20. In vitro bioactivity of micro metal injection moulded stainless steel with defined surface features

    Directory of Open Access Journals (Sweden)

    C Brose

    2012-05-01

    Full Text Available Micrometre- and nanometre-scale surface structuring with ordered topography features may dramatically enhance orthopaedic implant integration. In this study we utilised a previously optimised micron metal injection moulding (µ-MIM process to produce medical grade stainless steel surfaces bearing micrometre scale, protruding, hemispheres of controlled dimensions and spatial distribution. Additionally, the structured surfaces were characterised by the presence of submicrometre surface roughness resulting from metal grain boundary formation. Following cytocompatibility (cytotoxicity evaluation using 3T3 mouse fibroblast cell line, the effect on primary human cell functionality was assessed focusing on cell attachment, shape and cytoskeleton conformation. In this respect, and by day 7 in culture, significant increase in focal adhesion size was associated with the microstructured surfaces compared to the planar control. The morphological conformation of the seeded cells, as revealed by fluorescence cytoskeleton labelling, also appeared to be guided in the vertical dimension between the hemisphere bodies. Quantitative evaluation of this guidance took place using live cytoplasm fluorescence labelling and image morphometry analysis utilising both, compactness and elongation shape descriptors. Significant increase in cell compactness was associated with the hemisphere arrays indicating collective increase in focused cell attachment to the hemisphere bodies across the entire cell population. Micrometre-scale hemisphere array patterns have therefore influenced cell attachment and conformation. Such influence may potentially aid in enhancing key cellular events such as, for example, neo-osteogenesis on implanted orthopaedic surfaces.

  1. Development of crayfish bio-based plastic materials processed by small-scale injection moulding.

    Science.gov (United States)

    Felix, Manuel; Romero, Alberto; Cordobes, Felipe; Guerrero, Antonio

    2015-03-15

    Protein has been investigated as a source for biodegradable polymeric materials. This work evaluates the development of plastic materials based on crayfish and glycerol blends, processed by injection moulding, as a fully biodegradable alternative to conventional polymer-based plastics. The effect of different additives, namely sodium sulfite or bisulfite as reducing agents, urea as denaturing agent and L-cysteine as cross-linking agent, is also analysed. The incorporation of any additive always yields an increase in energy efficiency at the mixing stage, but its effect on the mechanical properties of the bioplastics is not so clear, and even dampened. The additive developing a greater effect is L-cysteine, showing higher Young's modulus values and exhibiting a remnant thermosetting potential. Thus, processing at higher temperature yields a remarkable increase in extensibility. This work illustrates the feasibility of crayfish-based green biodegradable plastics, thereby contributing to the search for potential value-added applications for this by-product. © 2014 Society of Chemical Industry.

  2. Debinding and Sintering of an Injection-Moulded Hypereutectic Al–Si Alloy

    Directory of Open Access Journals (Sweden)

    Jiaqi Ni

    2018-05-01

    Full Text Available Hypereutectic Al–Si (20 wt.% alloy parts were fabricated by employing a powder injection moulding (PIM technique with a developed multi-component binder system composed of high-density polyethylene (35 wt.%, carnauba wax (62 wt.% and stearic acid (3 wt.%. The feedstocks contained 83 wt.% metal powders. The debinding process was carried out by a combination of solvent extraction and thermal decomposition. The effects of solvent debinding variables such as kind of solvents, debinding temperatures and time, and the bulk surface area to volume ratios on the debinding process were investigated. Thermal debinding and the subsequent sintering process were carried out in a heating sequence under a nitrogen atmosphere. The influences of sintering temperature and sintering time on the mechanical properties and structure were considered. Under the optimal sintering condition, sintering at 550 °C for 3 h, the final sintering parts were free of distortion and exhibited good mechanical properties. Relative sintered density, Brinell hardness, and tensile strength were ~95.5%, 58 HBW and ~154, respectively.

  3. Debinding and Sintering of an Injection-Moulded Hypereutectic Al⁻Si Alloy.

    Science.gov (United States)

    Ni, Jiaqi; Yu, Muhuo; Han, Keqing

    2018-05-16

    Hypereutectic Al⁻Si (20 wt.%) alloy parts were fabricated by employing a powder injection moulding (PIM) technique with a developed multi-component binder system composed of high-density polyethylene (35 wt.%), carnauba wax (62 wt.%) and stearic acid (3 wt.%). The feedstocks contained 83 wt.% metal powders. The debinding process was carried out by a combination of solvent extraction and thermal decomposition. The effects of solvent debinding variables such as kind of solvents, debinding temperatures and time, and the bulk surface area to volume ratios on the debinding process were investigated. Thermal debinding and the subsequent sintering process were carried out in a heating sequence under a nitrogen atmosphere. The influences of sintering temperature and sintering time on the mechanical properties and structure were considered. Under the optimal sintering condition, sintering at 550 °C for 3 h, the final sintering parts were free of distortion and exhibited good mechanical properties. Relative sintered density, Brinell hardness, and tensile strength were ~95.5%, 58 HBW and ~154, respectively.

  4. An automated optofluidic biosensor platform combining interferometric sensors and injection moulded microfluidics.

    Science.gov (United States)

    Szydzik, C; Gavela, A F; Herranz, S; Roccisano, J; Knoerzer, M; Thurgood, P; Khoshmanesh, K; Mitchell, A; Lechuga, L M

    2017-08-08

    A primary limitation preventing practical implementation of photonic biosensors within point-of-care platforms is their integration with fluidic automation subsystems. For most diagnostic applications, photonic biosensors require complex fluid handling protocols; this is especially prominent in the case of competitive immunoassays, commonly used for detection of low-concentration, low-molecular weight biomarkers. For this reason, complex automated microfluidic systems are needed to realise the full point-of-care potential of photonic biosensors. To fulfil this requirement, we propose an on-chip valve-based microfluidic automation module, capable of automating such complex fluid handling. This module is realised through application of a PDMS injection moulding fabrication technique, recently described in our previous work, which enables practical fabrication of normally closed pneumatically actuated elastomeric valves. In this work, these valves are configured to achieve multiplexed reagent addressing for an on-chip diaphragm pump, providing the sample and reagent processing capabilities required for automation of cyclic competitive immunoassays. Application of this technique simplifies fabrication and introduces the potential for mass production, bringing point-of-care integration of complex automated microfluidics into the realm of practicality. This module is integrated with a highly sensitive, label-free bimodal waveguide photonic biosensor, and is demonstrated in the context of a proof-of-concept biosensing assay, detecting the low-molecular weight antibiotic tetracycline.

  5. Debinding behaviour of a water soluble PEG/PMMA binder for Ti metal injection moulding

    International Nuclear Information System (INIS)

    Chen, Gang; Cao, Peng; Wen, Guian; Edmonds, Neil

    2013-01-01

    Polyethylene glycol (PEG) has been becoming a common component in the design of water soluble binder systems for metal injection moulding. Similar to solvent debinding, PEG can be leached out by water and the mechanism of debinding was proposed in the literature with somehow misleading information about the debinding mechanism, particularly about the formation of PEG gel. This work investigates the debinding behaviours of a PEG-based binder in titanium compacts. Titanium powder is formulated with PEG, poly(methyl methacrylate) (PMMA) and stearic acid (SA) to formulate titanium feedstock. To determine the debinding kinetics, the PEG removal percentages are measured at three different temperatures and for various specimen thicknesses. A mathematic model based on diffusion-controlled debinding process is established. The evolution of porous microstructure during the water debinding process is observed using scanning electron microscopy. Based on these observations, a water debinding mechanism for titanium alloy compacts formulated with PEG-based binders is proposed. - Highlights: ► The water-debinding behaviours of the PEG binder system were investigated. ► PEG dissolution and transportation, and the pore structure development. ► A water debinding mechanism of PEG-based binders is proposed. ► Incorrect explanation of PEG gelling in the literature is corrected. ► Correction/modification made as per the reviewers' comments and suggestions

  6. Ultrasound based monitoring of the injection moulding process - Methods, applications and limitations

    Energy Technology Data Exchange (ETDEWEB)

    Praher, B., E-mail: bernhard.praher@jku.at, E-mail: klaus.straka@jku.at, E-mail: jesenka.usanovic@jku.at, E-mail: georg.steinbichler@jku.at; Straka, K., E-mail: bernhard.praher@jku.at, E-mail: klaus.straka@jku.at, E-mail: jesenka.usanovic@jku.at, E-mail: georg.steinbichler@jku.at; Usanovic, J., E-mail: bernhard.praher@jku.at, E-mail: klaus.straka@jku.at, E-mail: jesenka.usanovic@jku.at, E-mail: georg.steinbichler@jku.at; Steinbichler, G., E-mail: bernhard.praher@jku.at, E-mail: klaus.straka@jku.at, E-mail: jesenka.usanovic@jku.at, E-mail: georg.steinbichler@jku.at [Institute of Polymer Injection Moulding and Process Automation, Johannes Kepler University Linz (Austria)

    2014-05-15

    We developed novel non-invasive ultrasound based systems for the measurement of temperature distributions in the screw-ante chamber, the detection of unmelted granules and for the monitoring of the plasticizing process along the screw channel. The temperature of the polymer melt stored in the screw ante-chamber after the plasticization should be homogeneous. However, in reality the polymer melt in the screw ante-chamber is not homogeneous. Due to the fact the sound velocity in a polymer melt is temperature depending, we developed a tomography system using the measured transit times of ultrasonic pulses along different sound paths for calculating the temperature distribution in radial direction of a polymer melt in the screw ante-chamber of an injection moulding machine. For the detection of unmelted granules in the polymer melt we implemented an ultrasound transmission measurement. By analyzing the attenuation of the received pulses it is possible to detect unwanted inclusions. For the monitoring of the plasticizing process in the channels of the screw an ultrasonic pulse is transmitted into the barrel. By analyzing the reflected pulses it is possible to estimate solid bed and melt regions in the screw channel. The proposed systems were tested for accuracy and validity by simulations and test measurements.

  7. The Optimisation of Processing Condition for Injected Mould Polypropylene-Nanoclay-Gigantochloa Scortechinii based on Melt Flow Index

    Science.gov (United States)

    Othman, M. H.; Rosli, M. S.; Hasan, S.; Amin, A. M.; Hashim, M. Y.; Marwah, O. M. F.; Amin, S. Y. M.

    2018-03-01

    The fundamental knowledge of flow behaviour is essential in producing various plastic parts injection moulding process. Moreover, the adaptation of advanced polymer-nanocomposites such as polypropylene-nanoclay with natural fibres, for instance Gigantochloa Scortechinii may boost up the mechanical properties of the parts. Therefore, this project was proposed with the objective to optimise the processing condition of injected mould polypropylene-nanoclay-Gigantochloa Scortechini fibres based on the flow behaviour, which was melt flow index. At first, Gigantochloa Scortechinii fibres have to be preheated at temperature 120°C and then mixed with polypropylene, maleic anhydride modified polypropylene oligomers (PPgMA) and nanoclay by using Brabender Plastograph machine. Next, forms of pellets were produced from the samples by using Granulator machine for use in the injection moulding process. The design of experiments that was used in the injection moulding process was Taguchi Method Orthogonal Array -L934. Melt Flow Index (MF) was selected as the response. Based on the results, the value of MFI increased when the fiber content increase from 0% to 3%, which was 17.78 g/10min to 22.07 g/10min and decreased from 3% to 6%, which was 22.07 g/10min to 20.05 g/10min and 3%, which gives the highest value of MFI. Based on the signal to ratio analysis, the most influential parameter that affects the value of MFI was the melt temperature. The optimum parameter for 3% were 170°C melt temperature, 35% packing pressure, 30% screw speed and 3 second filling time.

  8. High-Throughput Fabrication of Nanocone Substrates through Polymer Injection Moulding For SERS Analysis in Microfluidic Systems

    DEFF Research Database (Denmark)

    Viehrig, Marlitt; Matteucci, Marco; Thilsted, Anil H.

    analysis. Metal-capped silicon nanopillars, fabricated through a maskless ion etch, are state-of-the-art for on-chip SERS substrates. A dense cluster of high aspect ratio polymer nanocones was achieved by using high-throughput polymer injection moulding over a large area replicating a silicon nanopillar...... structure. Gold-capped polymer nanocones display similar SERS sensitivity as silicon nanopillars, while being easily integrable into a microfluidic chips....

  9. Experimental investigation of the factors influencing the polymer-polymer bond strength during two-component injection moulding

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Bondo, Martin

    2010-01-01

    Two-component injection moulding is a commercially important manufacturing process and a key technology for combining different material properties in a single plastic product. It is also one of most industrially adaptive process chain for manufacturing so-called moulded interconnect devices (MIDs......). Many fascinating applications of two-component or multi-component polymer parts are restricted due to the weak interfacial adhesion of the polymers. A thorough understanding of the factors that influence the bond strength of polymers is necessary for multi-component polymer processing. This paper...... investigates the effects of the process conditions and geometrical factors on the bond strength of two-component polymer parts and identifies the factors which can effectively control the adhesion between two polymers. The effects of environmental conditions on the bond strength are also investigated...

  10. Microstructure, surface topography and mechanical properties of slip cast and powder injection moulded microspecimens made of zirconia

    International Nuclear Information System (INIS)

    Auhorn, M.; Kasanicka, B.; Beck, T.; Schulze, V.; Loehe, D.

    2003-01-01

    Investigations on ceramic microspecimens made of Y 2 O 3 -stabilized ZrO 2 produced by slip casting or micro powder injection moulding are introduced. During the production of the microspecimens, feedstocks and sintering conditions were varied. Differently moulded specimens were examined with respect to their microstructure and surface topography using light microscopy, scanning electron microscopy (SEM) and confocal white light microscopy. Additionally, the mechanical characteristics were investigated by three-point bending tests using a micro universal testing device. The statistical analysis was realised by means of the Weibull theory and interpreted by the aid of SEM images of fracture surfaces. This research allowed to understand correlations between different feedstocks used, process parameters like the sintering conditions applied and the resulting characteristics as well as material properties of the microspecimens. These results could be used to improve the production process. (orig.)

  11. A new approach for the validation of filling simulations in micro injection moulding

    DEFF Research Database (Denmark)

    Gava, Alberto; Tosello, Guido; Lucchetta, Giovanni

    2007-01-01

    to be improved. The main objective of this work is to evaluate whether the present numerical codes are suitable to characterize melt flow patterns in a micro cavity. In order to test the accuracy of the software, real and simulated experiments were performed and used to investigate the filling of a micro moulded...

  12. INFLUENCE OF REGRIND ON PROPERTIES OF PLASTICS PRODUCED BY INJECTION MOULDING

    Directory of Open Access Journals (Sweden)

    Ľudmila Dulebová

    2011-07-01

    Full Text Available The contribution deals with the evaluation of results of selected mechanical tests. Materials Crastin® PBT (with 30 % glass fibre and Celanex® 2004-2 PBT (without filler were used at tests with various percentage of added regrind into basic material. The mechanical properties were obtained by tensile test and Shore hardness test. Utilization of regrind at the production of new moulded parts is important from aspect of reduction plastics waste and pollution abatement of environment.

  13. Tool path planning of hole-making operations in ejector plate of injection mould using modified shuffled frog leaping algorithm

    Directory of Open Access Journals (Sweden)

    Amol M. Dalavi

    2016-07-01

    Full Text Available Optimization of hole-making operations in manufacturing industry plays a vital role. Tool travel and tool switch planning are the two major issues in hole-making operations. Many industrial applications such as moulds, dies, engine block, automotive parts etc. requires machining of large number of holes. Large number of machining operations like drilling, enlargement or tapping/reaming are required to achieve the final size of individual hole, which gives rise to number of possible sequences to complete hole-making operations on the part depending upon the location of hole and tool sequence to be followed. It is necessary to find the optimal sequence of operations which minimizes the total processing cost of hole-making operations. In this work, therefore an attempt is made to reduce the total processing cost of hole-making operations by applying relatively new optimization algorithms known as shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm for the determination of optimal sequence of hole-making operations. An industrial application example of ejector plate of injection mould is considered in this work to demonstrate the proposed approach. The obtained results by the shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm are compared with each other. It is seen from the obtained results that the results of proposed modified shuffled frog leaping algorithm are superior to those obtained using shuffled frog leaping algorithm.

  14. Investigation of the powder loading of gas-atomized Ti6Al4V powder using an ‘in-house’ binder for metal injection moulding

    CSIR Research Space (South Africa)

    Seerane, MN

    2013-10-01

    Full Text Available Powder loading is one of the most critical factors in metal injection moulding (MIM) technology. It largely determines the success or failure of the subsequent MIM processes. A gas-atomized Ti6Al4V powder was investigated to determine an optimum...

  15. Attempt of lean burn of a 4 cycle gasoline engine by the aid of low pressure air assisted in-cylinder injection; Tonai kuki nenryo funsha ni yoru lean burn no kokoromi

    Energy Technology Data Exchange (ETDEWEB)

    Hatakeyama, S; Kondo, M; Sekiya, Y; Murayama, T [Hokkaido Automotive Engineering College, Hokkaido (Japan)

    1997-10-01

    Comparable performance and exhaust emission with conventional carburetor was obtained by a low Pressure air assisted in-cylinder injection system. And lean burn of idling and light load operation till A/F=70 was realized by installing a spark Plug and a reed type injection nozzle in a divided combustion chambaer of a 4 cycle gasoline engine. 2 refs., 10 figs.

  16. Comparison of MELCOR modeling techniques and effects of vessel water injection on a low-pressure, short-term, station blackout at the Grand Gulf Nuclear Station

    International Nuclear Information System (INIS)

    Carbajo, J.J.

    1995-06-01

    A fully qualified, best-estimate MELCOR deck has been prepared for the Grand Gulf Nuclear Station and has been run using MELCOR 1.8.3 (1.8 PN) for a low-pressure, short-term, station blackout severe accident. The same severe accident sequence has been run with the same MELCOR version for the same plant using the deck prepared during the NUREG-1150 study. A third run was also completed with the best-estimate deck but without the Lower Plenum Debris Bed (BH) Package to model the lower plenum. The results from the three runs have been compared, and substantial differences have been found. The timing of important events is shorter, and the calculated source terms are in most cases larger for the NUREG-1150 deck results. However, some of the source terms calculated by the NUREG-1150 deck are not conservative when compared to the best-estimate deck results. These results identified some deficiencies in the NUREG-1150 model of the Grand Gulf Nuclear Station. Injection recovery sequences have also been simulated by injecting water into the vessel after core relocation started. This marks the first use of the new BH Package of MELCOR to investigate the effects of water addition to a lower plenum debris bed. The calculated results indicate that vessel failure can be prevented by injecting water at a sufficiently early stage. No pressure spikes in the vessel were predicted during the water injection. The MELCOR code has proven to be a useful tool for severe accident management strategies

  17. Simulation of the injection system of cooling water to low pressure (Lpci) for a boiling water reactor (BWR) based on RELAP

    International Nuclear Information System (INIS)

    Delgado C, R. A.; Lopez S, E.; Chavez M, C.

    2012-10-01

    The present article describes the modeling and simulation of the Injection System of Cooling Water to Low Pressure (Lpci) for the nuclear power plant of Laguna Verde. Is very important to be able to predict the behavior of the nuclear plant in the case of an emergency stop, and while nearer to the reality are the results of a simulation, better is the safety protocol that can be devised. In the Engineering Faculty of the UNAM at the present is had logical models of the safety systems, but due to the nature of the same, these simulations do not provide of the quantity of enough information to be able to reproduce with more accuracy the behavior of the Lpci in the case of a severe accident. For this reason, the RELAP code was used for the flows modeling, components and structures of heat transfers in relation to the system Lpci. The modeling of the components is carried out with base on technical information of the nuclear plant and the results will be corroborated with information in reference documents as the Rasp (the Reactor analysis support package) and the Fsar (Final safety analysis report) for the nuclear power plant of Laguna Verde. (Author)

  18. Design of conformal cooling for plastic injection moulding by heat transfer simulation

    Directory of Open Access Journals (Sweden)

    Sabrina Marques

    2015-12-01

    Full Text Available The cooling channels of a mold for plastic injection have to be as close as possible to the part geometry in order to ensure fast and homogeneous cooling. However, conventional methods to manufacture cooling channels (drilling can only produce linear holes. Selective laser melting (SLM is an additive manufacturing technique capable to manufacture complex cooling channels (known as conformal cooling. Nevertheless, because of the high costs of SLM the benefits of conformal collings are still not clear. The current work investigates two designs of conformal coolings: i parallel circuit; ii serial circuit. Both coolings are evaluated against to traditional cooling circuits (linear channels by CAE simulation to produce parts of polypropylene. The results show that if the conformal cooling is not properly designed it cannot provide reasonable results. The deformation of the product can be reduced significantly after injection but the cycle time reduced not more than 6%.

  19. A MILP for multi-machine injection moulding sequencing in the scope of C2NET Project

    Directory of Open Access Journals (Sweden)

    Beatriz Andrés

    2018-01-01

    Full Text Available The goal of C2NET European H2020 Funded Project is the creation of cloud-enabled tools for supporting the SMEs supply network optimization of manufacturing and logistic assets based on collaborative demand, production and delivery plans. In the scope of C2NET Project, and particularly in the Optimisation module (C2NET OPT, this paper proposes a novel holistic mixed integer linear programing (MILP model to optimise the injection sequencing in a multi-machine case. The results of the MILP will support the production planner decision-making process in the calculation of (i moulds setup in certain machines, and (ii the amount of products to produce in order to minimise the setup, inventory, and backorders costs. The designed MILP takes part of the algorithms repository created in C2NET European Funded Project to solve realistic industry planning problems. The MILP is verified in realistic data considering three data sets with different sizes, in order to test it’s the computation efficiency.

  20. PEM fuel cells with injection moulded bipolar plates of highly filled graphite compounds; PEM-Brennstoffzellen mit spritzgegossenen Bipolarplatten aus hochgefuelltem Graphit-Compound

    Energy Technology Data Exchange (ETDEWEB)

    Kreuz, Can

    2008-04-11

    This work concerns with the injection moulding of highly filled graphite compounds to bipolar plates for PEM fuel cells in a power output range between 100 - 500 Watts. A particular focus is laid on the combination of the three multidisciplinary scopes like material development, production technology and component development / design. The results of the work are specified by the process-oriented characterisation of the developed and manufactured bipolar plates as well as their application in a functioning fuel cell. (orig.)

  1. Improvement of replication fidelity in injection moulding of nano structures using an induction heating system

    DEFF Research Database (Denmark)

    Menotti, Stefano; Hansen, Hans Nørgaard; Bissacco, Giuliano

    2014-01-01

    In today’s industry, applications involving surface pattering with sub-μm scale structures have shown a high interest. The replication of these structures by injection molding leads to special requirements for the mold in order to ensure proper replication and an acceptable cycle time. A tool ins...... quantitatively characterized by atomic force microscopy comparing the measurement in the nickel insert with the corresponding polymer nano-features. The experimental results show that the use of the induction heating system is an efficient way to improve the pattern replication....

  2. Chopped basalt fibres: A new perspective in reinforcing poly(lactic acid to produce injection moulded engineering composites from renewable and natural resources

    Directory of Open Access Journals (Sweden)

    P. Tamas

    2013-02-01

    Full Text Available This paper focuses on the reinforcing of Poly(lactic acid with chopped basalt fibres by using silane treated and untreated basalt fibres. Composite materials with 5–10–15–20–30–40 wt% basalt fibre contents were prepared from silane sized basalt fibres using extrusion, and injection moulding, while composites with 5–10–15 wt% basalt fibre contents were also prepared by using untreated basalt fibres as control. The properties of the injection moulded composites were extensively examined by using quasi-static (tensile, three-point bending and dynamic mechanical tests (notched and unnotched Charpy impact tests, dynamic mechanical analysis (DMA, differential scanning calorimetry (DSC, heat deflection temperature (HDT analysis, dimensional stability test, as well as melt flow index (MFI analysis and scanning electron microscopic (SEM observations. It was found that silane treated chopped basalt fibres are much more effective in reinforcing Poly(lactic acid than natural fibres; although basalt fibres are not biodegradable but they are still considered as natural (can be found in nature in the form of volcanic rocks and biologically inert. It is demonstrated in this paper that by using basalt fibre reinforcement, a renewable and natural resource based composite can be produced by injection moulding with excellent mechanical properties suitable even for engineering applications. Finally it was shown that by using adequate drying of the materials, composites with higher mechanical properties can be achieved compared to literature data.

  3. Assembly injection moulding joins metal and thermoplastics; Montagespritzgiessen verbindet Metall und Thermoplast

    Energy Technology Data Exchange (ETDEWEB)

    Drummer, Dietmar; Meister, Steve [Erlangen-Nuernberg Univ., Erlangen (Germany). Lehrstuhl fuer Kunststofftechnik; Reichart, Marc [HBW Gubesch Kunststoff Engineering GmbH, Wilhelmsdorf (Germany)

    2010-03-08

    Automotive safety restraint system components increasingly use flexible styrenic and olefinic TPEs. With continued evolution in automotive interior design and performance requirements, demands on material technology are concomitantly rising. A growing trend towards molded in color solutions with low gloss aesthetics require TPE materials with ery low gloss, improved scratch resistance, and low temperature ductility. Innovations utilizing Teknor Apex's compounding technology have enabled the development of low gloss styrenic elastomers for airbag door applications that provide an optimized combination of low temperature performance, surface aesthetics (low gloss and improved scratch resistance), and ease of processing. This paper highlights the salient features of these new compounds and the effect of injection molding condition on the gloss at the surface of the cover.

  4. A microfluidic control system with re-usable micropump/valve actuator and injection moulded disposable polymer lab-on-a-slide

    DEFF Research Database (Denmark)

    Bu, Minqiang; Perch-Nielsen, Ivan R.; Yi, Sun

    2011-01-01

    A microfluidic control system consisting of micropump/valves with a re-usable pneumatic actuator and a disposable polymer lab-on-a-slide is presented. The lab-on-a-slide was fabricated using low cost methods, such as injection moulding of TOPAS® cyclic olefin copolymer (COC) slide, lamination...... of different layers of polymer, and ultrasonic welding of TOPAS® lid to the slide. The re-usable pneumatic actuator not only simplifies the design of the lab-on-a-slide and reduces the fabrication cost, but also reduces the possibility of cross contamination during replacement of the disposable lab...

  5. Characterization and analysis of micro channels and sub-micron surface roughness of injection moulded microfluidic systems using optical metrology

    DEFF Research Database (Denmark)

    Tosello, Guido; Marinello, Francesco; Hansen, Hans Nørgaard

    2012-01-01

    measuring machine and a white light interferometer respectively. The effect of the dimensional scale range on the micro/nano features replication was evaluated and it was found to be the dominant parameter if compared with the effect of the other process-related parameters investigated (melt and mould...

  6. Characterization and analysis of micro channels and sub-micron surface roughness of injection moulded microfluidic systems using optical metrology

    DEFF Research Database (Denmark)

    Tosello, Guido; Marinello, Francesco; Hansen, Hans Nørgaard

    2009-01-01

    measuring machine and a white light interferometer respectively. The effect of the dimensional scale range on the micro/nano features replication was evaluated and it was found to be the dominant parameter if compared with the effect of the other process-related parameters investigated (melt and mould...

  7. New processing route for ZrSiO{sub 4} by powder injection moulding using an eco-friendly binder system

    Energy Technology Data Exchange (ETDEWEB)

    Abajo, C.; Jimenez-Morales, A.; Torralba, J. M.

    2015-10-01

    New processing route has been developed for zircon based on powder injection moulding (PIM). Raw zircon powders, obtained from mineral sands, have been processed using a new water soluble binder system composed of PEG and CAB. Water solvent debinding stage has been studied in depth. On one hand, influence of some debinding parameters (temperature, debinding rate, additives and the use of climate chamber) has been tested. On the other hand, new binder systems were tested and compared with previous studied ones. The full PIM process has been carried out. Mixing, injection molding, solvent and thermal debinding and finally sintering, have been performed with the optimal binder system composition. Homogeneity along the process has been assessed by thermo-gravimetric analysis and by density measurements. After sintering, dimensional variation, density and fracture surface obtained after flexural strength test, have been analyzed. A competitive flexural strength has been achieved for injected zircon samples. (Author)

  8. Liquid carry-over in an injection moulded all-polymer chip system for immiscible phase magnetic bead-based solid-phase extraction

    Energy Technology Data Exchange (ETDEWEB)

    Kistrup, Kasper, E-mail: kkis@nanotech.dtu.dk [Department of Micro- and Nanotechnology, Technical University of Denmark, DTU Nanotech, Building 345 East, DK-2800 Kongens Lyngby (Denmark); Skotte Sørensen, Karen, E-mail: karen@nanotech.dtu.dk [Department of Micro- and Nanotechnology, Technical University of Denmark, DTU Nanotech, Building 345 East, DK-2800 Kongens Lyngby (Denmark); Center for Integrated Point of Care Technologies (CiPoC), DELTA, Venlighedsvej 4, DK-2870 Hørsholm (Denmark); Wolff, Anders, E-mail: anders.wolff@nanotech.dtu.dk [Department of Micro- and Nanotechnology, Technical University of Denmark, DTU Nanotech, Building 345 East, DK-2800 Kongens Lyngby (Denmark); Fougt Hansen, Mikkel, E-mail: mikkel.hansen@nanotech.dtu.dk [Department of Micro- and Nanotechnology, Technical University of Denmark, DTU Nanotech, Building 345 East, DK-2800 Kongens Lyngby (Denmark)

    2015-04-15

    We present an all-polymer, single-use microfluidic chip system produced by injection moulding and bonded by ultrasonic welding. Both techniques are compatible with low-cost industrial mass-production. The chip is produced for magnetic bead-based solid-phase extraction facilitated by immiscible phase filtration and features passive liquid filling and magnetic bead manipulation using an external magnet. In this work, we determine the system compatibility with various surfactants. Moreover, we quantify the volume of liquid co-transported with magnetic bead clusters from Milli-Q water or a lysis-binding buffer for nucleic acid extraction (0.1 (v/v)% Triton X-100 in 5 M guanidine hydrochloride). A linear relationship was found between the liquid carry-over and mass of magnetic beads used. Interestingly, similar average carry-overs of 1.74(8) nL/µg and 1.72(14) nL/µg were found for Milli-Q water and lysis-binding buffer, respectively. - Highlights: • We present an all-polymer mass producible passive filled microfluidic chip system. • Rapid system fabrication is obtained by injection moulding and ultrasonic welding. • The system is made for single-use nucleic acid extraction using magnetic beads. • We systematically map compatibility of the chip system with various surfactants. • We quantify the volume carry-over of magnetic beads in water and 0.1% triton-X solution.

  9. Liquid carry-over in an injection moulded all-polymer chip system for immiscible phase magnetic bead-based solid-phase extraction

    International Nuclear Information System (INIS)

    Kistrup, Kasper; Skotte Sørensen, Karen; Wolff, Anders; Fougt Hansen, Mikkel

    2015-01-01

    We present an all-polymer, single-use microfluidic chip system produced by injection moulding and bonded by ultrasonic welding. Both techniques are compatible with low-cost industrial mass-production. The chip is produced for magnetic bead-based solid-phase extraction facilitated by immiscible phase filtration and features passive liquid filling and magnetic bead manipulation using an external magnet. In this work, we determine the system compatibility with various surfactants. Moreover, we quantify the volume of liquid co-transported with magnetic bead clusters from Milli-Q water or a lysis-binding buffer for nucleic acid extraction (0.1 (v/v)% Triton X-100 in 5 M guanidine hydrochloride). A linear relationship was found between the liquid carry-over and mass of magnetic beads used. Interestingly, similar average carry-overs of 1.74(8) nL/µg and 1.72(14) nL/µg were found for Milli-Q water and lysis-binding buffer, respectively. - Highlights: • We present an all-polymer mass producible passive filled microfluidic chip system. • Rapid system fabrication is obtained by injection moulding and ultrasonic welding. • The system is made for single-use nucleic acid extraction using magnetic beads. • We systematically map compatibility of the chip system with various surfactants. • We quantify the volume carry-over of magnetic beads in water and 0.1% triton-X solution

  10. Moulding of Sub-micrometer Surface Structures

    DEFF Research Database (Denmark)

    Pranov, Henrik; Rasmussen, Henrik K.; Larsen, Niels Bent

    2006-01-01

    The experiments strongly suggest that the possibility to injection mould sub-micrometer surface structures in polymers mainly relates to the forces originating from the adhesive energy between polymer and shim.......The experiments strongly suggest that the possibility to injection mould sub-micrometer surface structures in polymers mainly relates to the forces originating from the adhesive energy between polymer and shim....

  11. Low-pressure

    Energy Technology Data Exchange (ETDEWEB)

    Baker, Richard [Membrane Technology And Research, Inc., Newark, CA (United States); Kniep, Jay [Membrane Technology And Research, Inc., Newark, CA (United States); Hao, Pingjiao [Membrane Technology And Research, Inc., Newark, CA (United States); Chan, Chi Cheng [Membrane Technology And Research, Inc., Newark, CA (United States); Nguyen, Vincent [Membrane Technology And Research, Inc., Newark, CA (United States); Huang, Ivy [Membrane Technology And Research, Inc., Newark, CA (United States); Amo, Karl [Membrane Technology And Research, Inc., Newark, CA (United States); Freeman, Brice [Membrane Technology And Research, Inc., Newark, CA (United States); Fulton, Don [Membrane Technology And Research, Inc., Newark, CA (United States); Ly, Jennifer [Membrane Technology And Research, Inc., Newark, CA (United States); Lipscomb, Glenn [Membrane Technology And Research, Inc., Newark, CA (United States); Lou, Yuecun [Membrane Technology And Research, Inc., Newark, CA (United States); Gogar, Ravikumar [Membrane Technology And Research, Inc., Newark, CA (United States)

    2015-01-29

    This final technical progress report describes work conducted by Membrane Technology and Research, Inc. (MTR) for the Department of Energy (DOE NETL) on development of low-pressure membrane contactors for carbon dioxide (CO2) capture from power plant flue gas (award number DE-FE0007553). The work was conducted from October 1, 2011 through September 30, 2014. The overall goal of this three-year project was to build and operate a prototype 500 m2 low-pressure sweep membrane module specifically designed to separate CO2 from coal-fired power plant flue gas. MTR was assisted in this project by a research group at the University of Toledo, which contributed to the computational fluid dynamics (CFD) analysis of module design and process simulation. This report details the work conducted to develop a new type of membrane contactor specifically designed for the high-gas-flow, low-pressure, countercurrent sweep operation required for affordable membrane-based CO2 capture at coal power plants. Work for this project included module development and testing, design and assembly of a large membrane module test unit at MTR, CFD comparative analysis of cross-flow, countercurrent, and novel partial-countercurrent sweep membrane module designs, CFD analysis of membrane spacers, design and fabrication of a 500 m2 membrane module skid for field tests, a detailed performance and cost analysis of the MTR CO2 capture process with low-pressure sweep modules, and a process design analysis of a membrane-hybrid separation process for CO2 removal from coal-fired flue gas. Key results for each major task are discussed in the report.

  12. Liquid carry-over in an injection moulded all-polymer chip system for immiscible phase magnetic bead-based solid-phase extraction

    DEFF Research Database (Denmark)

    Kistrup, Kasper; Sørensen, Karen Skotte; Wolff, Anders

    2014-01-01

    We present an all-polymer, single-use microfluidic chip system produced by injection moulding and bonded by ultrasonic welding. Both techniques are compatible with low-cost industrial mass-production. The chip is produced for magnetic bead-based solid-phase extraction facilitated by immiscible......-binding buffer for nucleic acid extraction (0.1 (v/v)% Triton X-100 in 5 M guanidine hydrochloride). A linear relationship was found between the liquid carry-over and mass of magnetic beads used. Interestingly, similar average carry-overs of 1.74(8) nL/µg and 1.72(14) nL/µg were found for Milli-Q water and lysis...

  13. Low pressure lithium condensation

    International Nuclear Information System (INIS)

    Wadkins, R.P.; Oh, C.H.

    1985-01-01

    A low pressure experiment to evaluate the laminar film condensation coefficients of lithium was conducted. Some thirty-six different heat transfer tests were made at system pressures ranging from 1.3 to 26 Pa. Boiled lithium was condensed on the inside of a 7.6-cm (ID), 409 stainless-steel pipe. Condensed lithium was allowed to reflux back to the pool boiling region below the condensing section. Fourteen chromel/alumel thermocouples were attached in various regions of the condensing section. The thermocouples were initially calibrated with errors of less than one degree Celsius

  14. Micromilling of hardened tool steel for mould making applications

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

    2005-01-01

    geometries as those characterizing injection moulding moulds. The realization of the micromilling process in connection with hardened tool steel as workpiece material is particularly challenging. The low strength of the miniaturized end mills implies reduction and accurate control of the chip load which...... wear. This paper presents the micromilling process applied to the manufacturing of micro injection moulding moulds in hardened tool steel, presenting experimental evidence and possible solutions to the above-mentioned issues....

  15. Fabrication of nuclear fuel by powder injection moulding: Study of the binders systems and the de-binding of feedstock containing actinide powder

    International Nuclear Information System (INIS)

    Bricout, J.

    2012-01-01

    Powder Injection Moulding (PIM) is identified as an innovative process for the nuclear fuel fabrication. Technological breakthrough compared to the current process of powder metallurgy, the impact of actinide powder's specificities on the different steps of PIM is performed. Alumina powders simulating actinide powder have been implemented with a reference binders system. Thermal and rheological studies show the injectability and the de-binding of feedstocks with adequate solid loading (≥50 %vol), thanks to the de-agglomeration during the mixing step, which allow to obtain net shape fuel pellet. Specific surface area of powders, acting as a key role in behaviour's feedstocks, has been integrated in analysis models of viscosity prediction according to the shear rate. Also conducted studies on uranium oxide powder show that the selected binders systems, which have a compatible rheological behaviour with PIM process, impact the de-agglomeration of powder and final microstructure of the fuel pellet, consistent with the results obtained on alumina powders. Independent behaviour of binders and uranium oxide powder, showing no adverse chemical reaction against the PIM process, show a residual mass of carbon of about 150 ppm after sintering. Binders system using polystyrene, resistant to radiolysis phenomena and loadable more than 50 %(vol) of actinide powder, shows the promising potential of PIM process for the fuel fabrication. (author) [fr

  16. Improving the Wear Resistance of Moulds for the Injection of Glass Fibre–Reinforced Plastics Using PVD Coatings: A Comparative Study

    Directory of Open Access Journals (Sweden)

    Francisco Silva

    2017-02-01

    Full Text Available It is well known that injection of glass fibre–reinforced plastics (GFRP causes abrasive wear in moulds’ cavities and runners. Physical vapour deposition (PVD coatings are intensively used to improve the wear resistance of different tools, also being one of the most promising ways to increase the moulds’ lifespan, mainly when used with plastics strongly reinforced with glass fibres. This work compares four different thin, hard coatings obtained using the PVD magnetron sputtering process: TiAlN, TiAlSiN, CrN/TiAlCrSiN and CrN/CrCN/DLC. The first two are monolayer coatings while the last ones are nanostructured and consist of multilayer systems. In order to carry out the corresponding tribological characterization, two different approaches were selected: A laboratorial method, using micro-abrasion wear tests based on a ball-cratering configuration, and an industrial mode, analysing the wear resistance of the coated samples when inserted in a plastic injection mould. As expected, the wear phenomena are not equivalent and the results between micro-abrasion and industrial tests are not similar due to the different means used to promote the abrasion. The best wear resistance performance in the laboratorial wear tests was attained by the TiAlN monolayer coating while the best performance in the industrial wear tests was obtained by the CrN/TiAlCrSiN nanostructured multilayer coating.

  17. Investigation of low pressure ES-SAGD

    Energy Technology Data Exchange (ETDEWEB)

    Ivory, J.; Zheng, R.; Nasr, T.; Deng, X.; Beaulieu, G.; Heck, G. [Alberta Research Council, Edmonton, AB (Canada)

    2008-10-15

    This paper described a scaled model experiment conducted to investigate the effectiveness of expanding solvent steam assisted gravity drainage (ES-SAGD) processes at low pressures. Lower SAGD pressures typically result in reduced oil production as a result of correspondingly lower steam temperatures. However, lower pressures may also result in a reduced steam to oil ratio (SOR) and a higher vaporization heat. Steam was injected into an injection well at 33 cm{sup 3} per minute and in a production well at 31 cm{sup 3} per minute. Steam and solvents were then co-injected into the injection well at a temperature of 206 degrees C. The experiment was history-matched and a parametric analysis was conducted using a simulation tool. The 2-D and 3-D field-scale simulations investigated the impact of operating pressures, injection rates; sub-cool; oil and gas phase diffusion and dispersion; live oil versus dead oil performance; and the use of drawdown when oil rates declined. Low pressure ES-SAGD was then compared with low-pressure SAGD. Results of the study suggested that production pressures, sub-cool and solvent concentrations are important parameters in ES-SAGD processes. At 1500 kPa production pressure and 10 degrees C sub-cool, the co-injection of solvent with steam increased average oil rates by 15 per cent more than the SAGD process. SOR was also reduced. 6 refs., 8 tabs., 20 figs.

  18. Liquid carry-over in an injection moulded all-polymer chip system for immiscible phase magnetic bead-based solid-phase extraction

    Science.gov (United States)

    Kistrup, Kasper; Skotte Sørensen, Karen; Wolff, Anders; Fougt Hansen, Mikkel

    2015-04-01

    We present an all-polymer, single-use microfluidic chip system produced by injection moulding and bonded by ultrasonic welding. Both techniques are compatible with low-cost industrial mass-production. The chip is produced for magnetic bead-based solid-phase extraction facilitated by immiscible phase filtration and features passive liquid filling and magnetic bead manipulation using an external magnet. In this work, we determine the system compatibility with various surfactants. Moreover, we quantify the volume of liquid co-transported with magnetic bead clusters from Milli-Q water or a lysis-binding buffer for nucleic acid extraction (0.1 (v/v)% Triton X-100 in 5 M guanidine hydrochloride). A linear relationship was found between the liquid carry-over and mass of magnetic beads used. Interestingly, similar average carry-overs of 1.74(8) nL/μg and 1.72(14) nL/μg were found for Milli-Q water and lysis-binding buffer, respectively.

  19. Influence of 1D and 2D Carbon Fillers and Their Functionalisation on Crystallisation and Thermomechanical Properties of Injection Moulded Nylon 6,6 Nanocomposites

    Directory of Open Access Journals (Sweden)

    Fabiola Navarro-Pardo

    2014-01-01

    Full Text Available Carbon nanotubes (CNTs and graphene were used as reinforcing fillers in nylon 6,6 in order to obtain nanocomposites by using an injection moulding process. The two differently structured nanofillers were used in their pristine or reduced form, after oxidation treatment and after amino functionalisation. Three low nanofiller contents were employed. Crystallisation behaviour and perfection of nylon 6,6 crystals were determined by differential scanning calorimetry and wide angle X-ray diffraction, respectively. Crystallinity was slightly enhanced in most samples as the content of the nanofillers was increased. The dimensionality of the materials was found to provide different interfaces and therefore different features in the nylon 6,6 crystal growth resulting in improved crystal perfection. Dynamical, mechanical analysis showed the maximum increases provided by the two nanostructures correspond to the addition of 0.1 wt.% amino functionalised CNTs, enhancing in 30% the storage modulus and the incorporation of 0.5 wt.% of graphene oxide caused an increase of 44% in this property. The latter also provided better thermal stability when compared to pure nylon 6,6 under inert conditions. The superior properties of graphene nanocomposites were attributed to the larger surface area of the two-dimensional graphene compared to the one-dimensional CNTs.

  20. Mould Design and Material selection for Film Insert Moulding of Direct Methanol Fuel Cell Packaging

    DEFF Research Database (Denmark)

    Wöhner, Timo; Senkbeil, S.; Olesen, T. L.

    2015-01-01

    This paper presents the mould design for an injection moulding (IM) process for the production of a methanol container for the use in small, passive Direct Methanol Fuel Cell (DMFC) systems, which are intended to be used in behind-the-ear hearing aid systems. One of the crucial properties...... for the production of containers with different venting area and location of the venting holes and the use of different membrane thicknesses by using the same mould. Mould design and material selection are presented....

  1. Influence of binder system and temperature on rheological properties of water atomized 316L powder injection moulding feedstocks

    Directory of Open Access Journals (Sweden)

    Uğur GÖKMEN

    2016-02-01

    Full Text Available In order to obtain a proper powder injection molding the rheological behavior of feedstocks should be known. To determine the binder effect on the rheological behavior of 316L stainless steel powders feedstock two different feedstock were prepared. In the current experiments water atomized 316L stainless steel powders (-20 µm were used. Two types of binders, one of which is mainly paraffin wax can be dissolved in heptane and the other Polietilenglikol (PEG based and can be dissolved in water, were used. Polypropylene was used as binder and steric acid was used as lubricant for both binder systems as skeleton binder. Dry binder system were mixed for 30 min in a three dimensional Turbola. Capillary rheometer was used to characterize the rheological properties of feed stocks at 150-200 °C and a pressures of 0.165-2.069 MPa. Powder loading capacity of PEG and PW based feed stocks were found to be %55 and %61 respectively. The lowest viscosity of PEG and PW based feed stocks were found to be 304.707 Pa.s and 48.857 Pa.s respectively.Keywords: PIM, Binder, Rheological properties

  2. Sequential Injection Chromatography with an Ultra-short Monolithic Column for the Low-Pressure Separation of α-Tocopherol and γ-Oryzanol in Vegetable Oils and Nutrition Supplements.

    Science.gov (United States)

    Thaithet, Sujitra; Kradtap Hartwell, Supaporn; Lapanantnoppakhun, Somchai

    2017-01-01

    A low-pressure separation procedure of α-tocopherol and γ-oryzanol was developed based on a sequential injection chromatography (SIC) system coupled with an ultra-short (5 mm) C-18 monolithic column, as a lower cost and more compact alternative to the HPLC system. A green sample preparation, dilution with a small amount of hexane followed by liquid-liquid extraction with 80% ethanol, was proposed. Very good separation resolution (R s = 3.26), a satisfactory separation time (10 min) and a total run time including column equilibration (16 min) were achieved. The linear working range was found to be 0.4 - 40 μg with R 2 being more than 0.99. The detection limits of both analytes were 0.28 μg with the repeatability within 5% RSD (n = 7). Quantitative analyses of the two analytes in vegetable oil and nutrition supplement samples, using the proposed SIC method, agree well with the results from HPLC.

  3. Effects of fixed orthodontic treatment using conventional (two-piece) versus metal injection moulding brackets on hair nickel and chromium levels: a double-blind randomized clinical trial.

    Science.gov (United States)

    Khaneh Masjedi, Mashallah; Haghighat Jahromi, Nima; Niknam, Ozra; Hormozi, Elham; Rakhshan, Vahid

    2017-02-01

    Although nickel and chromium are known as allergen and cytotoxic orthodontic metals, very few and controversial studies have assessed the effect of orthodontic treatment on their systemic levels especially those reflected by their best biomarker of exposure, hair. Additionally, metal injection moulding (MIM) brackets are not studied, and there is no study on systemic ion changes following their usage. In this double-blind randomized clinical trial, scalp hair samples of 24 female and 22 male fixed orthodontic patients [as two groups of conventional (two-piece) versus MIM brackets, n = 23×2] were collected before treatment and 6 months later. Randomization was carried out using a computer-generated random number table. The patients, laboratory expert, and author responsible for analyses were blinded of the bracket allocations. Hair nickel and chromium levels were measured using atomic absorption spectrophotometry. The effects of treatment, bracket types, gender, and age on hair ions were analysed statistically (α = 0.05, β ≤ 0.02). In both groups combined (n = 46), nickel increased from 0.1600±0.0890 µg/g dry hair mass (pre-treatment) to 0.3199±0.1706 (6th month). Chromium increased from 0.1657±0.0884 to 0.3066±0.1362 µg/g. Both of these increases were significant (paired t-test, P = 0.0000). Bracket types, age, and gender had no significant influence on ion levels (P > 0.05). ANCOVA indicated different patterns of chromium increases in different genders (P = 0.033) and ages (P = 0.056). Sample size determination should have accounted for the grouping as well. Hair nickel and chromium levels might increase about 185-200% after 6 months. They might not be affected by bracket types. Gender and age might not influence the baseline or 6th-month levels of both metals. Gender might however interact with orthodontic treatment, only in the case of chromium. The research is registered offline (thesis) and online (IR.AJUMS.REC.1394.516). The protocol was pre

  4. Best practice strategies for validation of micro moulding process simulation

    DEFF Research Database (Denmark)

    Costa, Franco; Tosello, Guido; Whiteside, Ben

    2009-01-01

    are the optimization of the moulding process and of the tool using simulation techniques. Therefore, in polymer micro manufacturing technology, software simulation tools adapted from conventional injection moulding can provide useful assistance for the optimization of moulding tools, mould inserts, micro component...... are discussed. Recommendations regarding sampling rate, meshing quality, filling analysis methods (micro short shots, flow visualization) and machine geometry modelling are given on the basis of the comparison between simulated and experimental results within the two considered study cases.......Simulation programs in polymer micro replication technology are used for the same reasons as in conventional injection moulding. To avoid the risks of costly re-engineering, the moulding process is simulated before starting the actual manufacturing process. Important economic factors...

  5. Developments in the implantation of moulding tools

    International Nuclear Information System (INIS)

    Dearnaley, G.; Delves, B.G.

    1983-01-01

    The process of surface hardening by the ion implantation of nitrogen has proved to be remarkably effective for the treatment of moulds, and indeed the whole range of screws, nozzles, sprue bushes, etc., as well as dies for injection moulding or extrusion of filled plastics. Implantation equipment, based upon our designs, is now available commercially. Corrosion and pitting of moulds can be reduced by a new ionic treatment known as ion beam mixing. A thin coating of protective material, such as chromium on silicon, is bombarded with ions so as to mix or key it to the mould surface. Alternatively, hydrocarbon vapour can be cracked on to the metal surface to form a tenacious and protective carbon film. Industrial applications for this novel process are now being sought. (author)

  6. Precision moulding of polymer micro components

    DEFF Research Database (Denmark)

    Tosello, Guido

    2008-01-01

    The present research work contains a study concerning polymer micro components manufacturing by means of the micro injection moulding (µIM) process. The overall process chain was considered and investigated during the project, including part design and simulation, tooling, process analysis, part...... optimization, quality control, multi-material solutions. A series of experimental investigations were carried out on the influence of the main µIM process factors on the polymer melt flow within micro cavities. These investigations were conducted on a conventional injection moulding machine adapted...... to the production of micro polymer components, as well as on a micro injection moulding machine. A new approach based on coordinate optical measurement of flow markers was developed during the project for the characterization of the melt flow. In-line pressure measurements were also performed to characterize...

  7. High-Compression-Ratio; Atkinson-Cycle Engine Using Low-Pressure Direct Injection and Pneumatic-Electronic Valve Actuation Enabled by Ionization Current and Foward-Backward Mass Air Flow Sensor Feedback

    Energy Technology Data Exchange (ETDEWEB)

    Harold Schock; Farhad Jaberi; Ahmed Naguib; Guoming Zhu; David Hung

    2007-12-31

    This report describes the work completed over a two and one half year effort sponsored by the US Department of Energy. The goal was to demonstrate the technology needed to produce a highly efficient engine enabled by several technologies which were to be developed in the course of the work. The technologies included: (1) A low-pressure direct injection system; (2) A mass air flow sensor which would measure the net airflow into the engine on a per cycle basis; (3) A feedback control system enabled by measuring ionization current signals from the spark plug gap; and (4) An infinitely variable cam actuation system based on a pneumatic-hydraulic valve actuation These developments were supplemented by the use of advanced large eddy simulations as well as evaluations of fuel air mixing using the KIVA and WAVE models. The simulations were accompanied by experimental verification when possible. In this effort a solid base has been established for continued development of the advanced engine concepts originally proposed. Due to problems with the valve actuation system a complete demonstration of the engine concept originally proposed was not possible. Some of the highlights that were accomplished during this effort are: (1) A forward-backward mass air flow sensor has been developed and a patent application for the device has been submitted. We are optimistic that this technology will have a particular application in variable valve timing direct injection systems for IC engines. (2) The biggest effort on this project has involved the development of the pneumatic-hydraulic valve actuation system. This system was originally purchased from Cargine, a Swedish supplier and is in the development stage. To date we have not been able to use the actuators to control the exhaust valves, although the actuators have been successfully employed to control the intake valves. The reason for this is the additional complication associated with variable back pressure on the exhaust valves when

  8. Ammonia Synthesis at Low Pressure.

    Science.gov (United States)

    Cussler, Edward; McCormick, Alon; Reese, Michael; Malmali, Mahdi

    2017-08-23

    Ammonia can be synthesized at low pressure by the use of an ammonia selective absorbent. The process can be driven with wind energy, available locally in areas requiring ammonia for synthetic fertilizer. Such wind energy is often called "stranded," because it is only available far from population centers where it can be directly used. In the proposed low pressure process, nitrogen is made from air using pressure swing absorption, and hydrogen is produced by electrolysis of water. While these gases can react at approximately 400 °C in the presence of a promoted conventional catalyst, the conversion is often limited by the reverse reaction, which makes this reaction only feasible at high pressures. This limitation can be removed by absorption on an ammine-like calcium or magnesium chloride. Such alkaline metal halides can effectively remove ammonia, thus suppressing the equilibrium constraints of the reaction. In the proposed absorption-enhanced ammonia synthesis process, the rate of reaction may then be controlled not by the chemical kinetics nor the absorption rates, but by the rate of the recycle of unreacted gases. The results compare favorably with ammonia made from a conventional small scale Haber-Bosch process.

  9. Moulds in food spoilage

    DEFF Research Database (Denmark)

    Filtenborg, Ole; Frisvad, Jens Christian; Thrane, Ulf

    1996-01-01

    There is an increasing knowledge and understanding of the role played by moulds in food spoilage. Especially the discovery of mycotoxin production in foods has highligh-ted the importance of moulds in food quality. It is, however, only within the last 5-10 years that major progresses have been made...... the associated or critical funga and has been shown to consist of less than 10 species. In this paper the associated funga is described for the following foods: Citrus and pomaceous fruits, potato and yam tubers, onions, rye, wheat, rye bread, cheese and fermented sausages and whenever possible the selective...

  10. Injection Moulding Pilot Production: Performance Assessment of Tooling Process Chains Based on Tool Inserts Made from Brass and A 3d Printed Photopolymer

    DEFF Research Database (Denmark)

    Mischkot, Michael; Tosello, Guido; Nielsen, Daniel K. Y.

    2017-01-01

    -cavity mold. The inserts as well as selected injection molded parts were analyzed with an optical 3D micro-coordinate measuring machine. It was found that additive manufacturing technology can lead to a significantly more cost effective pilot production, both in terms of development time and investment. DLP...

  11. Best practice strategies for validation of micro moulding process simulation

    DEFF Research Database (Denmark)

    Costa, Franco; Tosello, Guido; Whiteside, Ben

    2009-01-01

    The use of simulation for injection moulding design is a powerful tool which can be used up-front to avoid costly tooling modifications and reduce the number of mould trials. However, the accuracy of the simulation results depends on many component technologies and information, some of which can...... be easily controlled or known by the simulation analyst and others which are not easily known. For this reason, experimental validation studies are an important tool for establishing best practice methodologies for use during analysis set up on all future design projects. During the validation studies......, detailed information about the moulding process is gathered and used to establish these methodologies. Whereas in routine design projects, these methodologies are then relied on to provide efficient but reliable working practices. Data analysis and simulations on preliminary micro-moulding experiments have...

  12. Negative Ions in low pressure discharges

    NARCIS (Netherlands)

    Stoffels - Adamowicz, E.; Stoffels, W.W.; Vender, D.; Haverlag, M.; Kroesen, G.M.W.; Hoog, de F.J.

    1995-01-01

    Several aspects of negative ions in low pressure discharges are treated. The elementary processes, in which negative ions are produced and destroyed, are summarized. The influence of negative ions on plasma operation is analyzed in terms of transport equations. It is shown that diffusion, electric

  13. Simulation of low pressure water hammer

    Science.gov (United States)

    Himr, D.; Habán, V.

    2010-08-01

    Numerical solution of water hammer is presented in this paper. The contribution is focused on water hammer in the area of low pressure, which is completely different than high pressure case. Little volume of air and influence of the pipe are assumed in water, which cause sound speed change due to pressure alterations. Computation is compared with experimental measurement.

  14. Challenges of titanium metal injection moulding

    CSIR Research Space (South Africa)

    Benson, JM

    2007-11-01

    Full Text Available Titanium has fired the imagination of engineers and designers for decades by its ‘ideal’ combination of high strength, low density and good corrosion resistance. However, its application has unfortunately been limited to those niche markets where...

  15. Effects of holding pressure and process temperatures on the mechanical properties of moulded metallic parts

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Esteves, N.M.

    2013-01-01

    Metal injection moulding is gaining more and more importance over the time and needs more research to be done to understand the sensitivity of process to different process parameters. The current paper makes an attempt to better understand the effects of holding pressure and process temperatures...... on the moulded metallic parts. Stainless steel 316L is used in the investigation to produce the specimen by metal injection moulding (MIM) and multiple analyses were carried out on samples produced with different combinations of holding pressure, mould temperature and melt temperature. Finally, the parts were...... characterized to investigate mechanical properties like density, ultimate tensile strength, shrinkage etc. The results are discussed in the paper. The main conclusion from this study is unlike plastic moulding, the tensile properties of MIM parts doesn’t vary based on the flow direction of the melt, and tensile...

  16. Accurate characterisation of post moulding shrinkage of polymer parts

    DEFF Research Database (Denmark)

    Neves, L. C.; De Chiffre, L.; González-Madruga, D.

    2015-01-01

    The work deals with experimental determination of the shrinkage of polymer parts after injection moulding. A fixture for length measurements on 8 parts at the same time was designed and manufactured in Invar, mounted with 8 electronic gauges, and provided with 3 temperature sensors. The fixture w...

  17. Simulation of the injection system of cooling water to low pressure (Lpci) for a boiling water reactor (BWR) based on RELAP; Simulacion del sistema de inyeccion de agua de refrigeracion a baja presion (LPCI) para un reactor de agua en ebullicion (BWR) basado en RELAP

    Energy Technology Data Exchange (ETDEWEB)

    Delgado C, R. A.; Lopez S, E.; Chavez M, C., E-mail: renedelgado2015@hotmail.com [UNAM, Facultad de Ingenieria, Circuito Interior, Ciudad Universitaria, 04510 Mexico D. F. (Mexico)

    2012-10-15

    The present article describes the modeling and simulation of the Injection System of Cooling Water to Low Pressure (Lpci) for the nuclear power plant of Laguna Verde. Is very important to be able to predict the behavior of the nuclear plant in the case of an emergency stop, and while nearer to the reality are the results of a simulation, better is the safety protocol that can be devised. In the Engineering Faculty of the UNAM at the present is had logical models of the safety systems, but due to the nature of the same, these simulations do not provide of the quantity of enough information to be able to reproduce with more accuracy the behavior of the Lpci in the case of a severe accident. For this reason, the RELAP code was used for the flows modeling, components and structures of heat transfers in relation to the system Lpci. The modeling of the components is carried out with base on technical information of the nuclear plant and the results will be corroborated with information in reference documents as the Rasp (the Reactor analysis support package) and the Fsar (Final safety analysis report) for the nuclear power plant of Laguna Verde. (Author)

  18. Low Pressure Nuclear Thermal Rocket (LPNTR) concept

    International Nuclear Information System (INIS)

    Ramsthaler, J.H.

    1991-01-01

    A background and a description of the low pressure nuclear thermal system are presented. Performance, mission analysis, development, critical issues, and some conclusions are discussed. The following subject areas are covered: LPNTR's inherent advantages in critical NTR requirement; reactor trade studies; reference LPNTR; internal configuration and flow of preliminary LPNTR; particle bed fuel assembly; preliminary LPNTR neutronic study results; multiple LPNTR engine concept; tank and engine configuration for mission analysis; LPNTR reliability potential; LPNTR development program; and LPNTR program costs

  19. Two-component microinjection moulding for MID fabrication

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2010-01-01

    Moulded interconnect devices (MIDs) are plastic substrates with electrical infrastructure. The fabrication of MIDs is usually based on injection moulding, and different process chains may be identified from this starting point. The use of MIDs has been driven primarily by the automotive sector......, but recently, the medical sector seems more and more interested. In particular, the possibility of miniaturisation of three-dimensional components with electrical infrastructure is attractive. The present paper describes possible manufacturing routes and challenges of miniaturised MIDs based on two...

  20. Process Factors Influence on Cavity Pressure Behavior in Microinjection Moulding

    DEFF Research Database (Denmark)

    Griffiths, C. A.; Dimov, S. S.; Scholz, S.

    2011-01-01

    about the filling behavior of different polymer melts. In this paper, a pressure sensor mounted inside a tool cavity was employed to analyse maximum cavity pressure, pressure increase rate during filling and pressure work. The influence of four mu IM parameters, melt temperature, mould temperature......Process monitoring of microinjection moulding (mu IM) is of crucial importance when analysing the effect of different parameter settings on the process and then in assessing its quality. Quality factors related to cavity pressure can provide valuable information about the process dynamics and also......, injection speed, and packing pressure on these three pressure-related process parameters was investigated. A design of experiment study was conducted by moulding a test part, a microfluidic component, in three different polymer materials, PP, ABS, and PC. The results show a similar process behavior for all...

  1. Current limitation in low pressure mercury arcs

    International Nuclear Information System (INIS)

    Torven, S.; Babic, M.

    1976-06-01

    When the electric current in a low pressure arc with a long positive column is increased sufficiently, an electrostatic instability develops in the plasma which leads to formation of thin space charge layers across the column. The instability is investigated in a mercury plasma column kept axially homogeneous by a special technique. Values of some plasma parameters are measured at the instability threshold. It is found that the plasma is in a weakly ionized state in contrast to predictions by widely accepted current limitation theories. It is concluded that new types of theories are required to explain the observations. (Auth.)

  2. Thermal applications of low-pressure diamond

    International Nuclear Information System (INIS)

    Haubner, R.; Lux, B.

    1997-01-01

    During the last decade several applications of low-pressure diamond were developed. Main products are diamond heat-spreaders using its high thermal conductivity, diamond windows with their high transparency over a wide range of wavelengths and wear resistant tool coatings because of diamonds superhardness. A short description of the most efficient diamond deposition methods (microwave, DC-glow discharge, plasma-jet and arc discharge) is given. The production and applications of diamond layers with high thermal conductivity will be described. Problems of reproducibility of diamond deposition, the influence of impurities, the heat conductivity in electronic packages, reliability and economical mass production will be discussed. (author)

  3. Experimental study on low pressure flow instability

    International Nuclear Information System (INIS)

    Jiang Shengyao; Wu Xinxin; Wu Shaorong; Bo Jinhai; Zhang Youjie

    1997-05-01

    The experiment was performed on the test loop (HRTL-5), which simulates the geometry and system design of the 5 MW reactor. The flow behavior for a wide range of inlet subcooling, in which the flow undergoes from single phase to two phase, is described in a natural circulation system at low pressure (p = 0.1, 0.24 MPa). Several kinds of flow instability, e.g. subcooled boiling instability, subcooled boiling induced flashing instability, pure flashing instability as well as flashing coupled density wave instability and high frequency flow oscillation, are investigated. The mechanism of flashing and flashing concerned flow instability, which has never been studied well in this field, is especially interpreted. The experimental results show that, firstly, for a low pressure natural circulation system the two phase flow is unstable in most of inlet subcooling conditions, the two phase stable flow can only be reached at very low inlet subcooling; secondly, at high inlet subcooling the flow instability is dominated by subcooled boiling in the heated section, and at middle inlet subcooling is dominated by void flashing in the adiabatic long riser; thirdly, in two phase stable flow region the condition for boiling out of the core, namely, single phase flow in the heated section, two phase flow in the riser due to vapor flashing, can be realized. The experimental results are very important for the design and accident analysis of the vessel and swimming pool type natural circulation nuclear heating reactor. (7 refs., 10 figs., 1 tab.)

  4. Investigations into low pressure methanol synthesis

    DEFF Research Database (Denmark)

    Sharafutdinov, Irek

    The central topic of this work has been synthesis, characterization and optimization of novel Ni-Ga based catalysts for hydrogenation of CO2 to methanol. The overall goal was to search for materials that could be used as a low temperature (and low pressure) methanol synthesis catalyst....... This is required for small scale delocalized methanol production sites, where installation of energy demanding compression units should be avoided. The work was triggered by DFT calculations, which showed that certain bimetallic systems are active towards methanol synthesis from CO2 and H2 at ambient pressure...... containing 5:3 molar ratio of Ni:Ga, the intrinsic activity (methanol production rate per active surface area) is comparable to that of highly optimised Cu/ZnO/Al2O3. Formation of the catalyst was investigated with the aid of in-situ XRD and in-situ XAS techniques. The mechanism of alloying was proposed...

  5. Quality Management and Control of Low Pressure Cast Aluminum Alloy

    Science.gov (United States)

    Zhang, Dianxi; Zhang, Yanbo; Yang, Xiufan; Chen, Zhaosong; Jiang, Zelan

    2018-01-01

    This paper briefly reviews the history of low pressure casting and summarizes the major production processes of low pressure casting. It briefly introduces the quality management and control of low pressure cast aluminum alloy. The main processes include are: preparation of raw materials, Melting, refining, physical and chemical analysis, K-mode inspection, sand core, mold, heat treatment and so on.

  6. A stone mould from Klinovac

    Directory of Open Access Journals (Sweden)

    Bulatović Aleksandar

    2002-01-01

    Full Text Available A two-piece stone mould that reached the National Museum at Vranje in 1966 had been recovered from a depth of about one meter at the site known as Tri Kruške (Three Pear-trees, the village of Klinovac. The site is situated on a river terrace on the right bank of the Krševica River some 15 kilometers south of Vranje. The mould was carved out of metamorphic rock from the class of schist, more exactly, of greenschist (with chlorite and mica as its constituent minerals that is widespread in the area, which geologically belongs to the upper (Vlasina complex of the Serbian-Macedonian mass. The mould was intended for casting four kinds of bronze weapons: three chisels and a winged axe. More sensitive as dating evidence, the winged axe (Ärmchenbeil may be broadly dated to the last three centuries of the second millennium BC. The type is geographically related with the Aegean, while its northernmost findspot so far is Pobit Kamak in northern Bulgaria. The chisels cast in this mould do not have direct analogies, although many hoards of similar tools have been registered in Croatia, Romania and Central Europe. Apparently the mould was made by a local workshop and from the locally available raw material. The possible activity of local workshops in the above mentioned period has already been presumed by scholars, and the Klinovac mould constitutes yet another corroboration of the hypothesis. Nevertheless its Aegean origin should not be ruled out completely, because cultural contacts between the Late Bronze Age population inhabiting the region and their southern neighbours seem quite certain, as evidenced by Mycenaean pottery discovered on the site of Resulja at Lučani near Bujanovac.

  7. Mould thermal monitoring: a window on the mould

    Energy Technology Data Exchange (ETDEWEB)

    Normanton, A.S.; Hewitt, P.N.; Hunter, N.S.; Scoones, D.; Harris, B.

    2004-07-01

    Corus R, D and T at Teesside Technology Centre has developed over a number of years a mould thermal monitoring (MTM) system based on an array of thermocouples in the mould copper plates. The system is installed on the Corus slab casters in the UK, on slab casters at Outokumpu (UK), Sidmar (Belgium) and Kosice (Slovakia) and, at the time of the 4th European Continuous Casting Conference, was also on the medium thickness slab caster at Tuscaloosa (USA), which was sold to Nucor in 2004. The MTM system was also under development on the thin slab caster at Trico (USA) before plant closure (subsequently bought by Nucor), and aspects are currently being developed on the Corus DSP (direct sheet plant) thin slab caster at IJmuiden (The Netherlands). While a prime function is detection and prevention of sticker type breakouts, the MTM system allows real time assessment of thermal conditions, provides a valuable input for online grading and, most important, enables modifications to mould powder practices to be assessed. The present paper briefly outlines recent developments to the MTM system and presents examples of the use of the system to assist mould powder developments. (author)

  8. Mould growth on building materials

    DEFF Research Database (Denmark)

    Fog Nielsen, K.

    Mould growth in buildings is associated with adverse health effects among the occupants of the building. However actual growth only occurs in damp and water-damaged materials, and is an increasing problem in Denmark, due to less robust constructions, inadequate maintenance, and too little...

  9. Tribological evaluation for experimental design Al{sub 2}O{sub 3} obtained via low pressure injection moulding (LPIM); Avaliacao tribologica por planejamento experimental da Al{sub 2}O{sub 3} obtida via moldagem por injecao em baixa pressao (MIBP)

    Energy Technology Data Exchange (ETDEWEB)

    Dotta, A.L.B.; Costa, C.A.; Farias, M.C.M. [Universidade de Caxias do Sul (UCS), RS (Brazil); Cunha, M.A da, E-mail: alinebandotta@gmail.com [Universidade Federal do Rio Grande do Sul (UFRGS), Caxias do Sul, RS (Brazil)

    2016-07-01

    This work represents the tribological study of Al{sub 2}O{sub 3} obtained by LPIM using the experimental design technique to evaluate the interaction of the tribological parameters with the friction and wear. The LPIM process was performed at 90 °C for 24 h. The average friction coefficient for the factorial experimental design varied significantly with the load and the speed when Al{sub 2}O{sub 3} was tested with the steel counter body. In general, the wear coefficient was lower for the tribological pair Al{sub 2}O{sub 3}-steel, in which occurred the formation of an iron oxide tribofilm on the surface. As for the Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3} pair, an intergranular fracture of the surface occurred, in addition to the presence of material adhered on the tracks. (author)

  10. Efeito do processamento em misturas de alumina/ligantes orgânicos usadas na moldagem por injeção em baixa pressão Effect of processing variables in alumina/organic binders mixtures used in low-pressure injection molding

    Directory of Open Access Journals (Sweden)

    P . A. Ourique

    2013-03-01

    Full Text Available A moldagem por injeção em baixa pressão (MIBP é uma técnica que já vem sendo empregada na produção de peças cerâmicas com formas e geometrias complexas. A homogeneidade da mistura de ligantes orgânicos e pós cerâmicos é um fator determinante que deve ser controlado para minimizar a formação de imperfeições no processamento de feedstocks para MIBP. Defeitos típicos de processamento por MIBP, como bolhas de ar e aglomerados, geram gradientes de densidade nas misturas que, após conformação, possuem poucas possibilidades de remoção. Essas imperfeições comprometem o desempenho dos produtos obtidos por essa técnica. Este trabalho está focado na avaliação dessas heterogeneidades e como elas podem ser correlacionadas com a variação da densidade aparente e com o comportamento reológico dessas misturas. Para tanto, aluminas submicrométricas, como recebida e desaglomerada, foram adicionadas a uma mistura fundida de ligantes a base de parafinas, ceras e aditivos e processada em dois tipos diferentes de misturadores, com e sem o auxílio de vácuo. Foi observada a presença de aglomerados existentes na alumina como recebida, possivelmente gerados durante a etapa de calcinação. Também foi observado que o tipo de misturador e a aplicação ou não de vácuo durante a etapa final do processamento têm grande influência no tempo de mistura necessário para reduzir a viscosidade do feedstock para a injeção.The low-pressure injection molding (LPIM is a technique already being used in the production of ceramic parts with complex shapes and geometries. The homogeneity of the mixture of organic binder and ceramic powder is a determining factor which must be controlled to minimize defects formation while feedstock processing to LPIM. Typical defects of LPIM processing, such as air bubbles and agglomerates, generate density gradients in the mixtures, which, after shaping, have little possibility of removal. These imperfections

  11. Assessing the stretch-blow moulding FE simulation of PET over a large process window

    Science.gov (United States)

    Nixon, J.; Menary, G. H.; Yan, S.

    2017-10-01

    Injection stretch blow moulding has been extensively researched for numerous years and is a well-established method of forming thin-walled containers. This paper is concerned with validating the finite element analysis of the stretch-blow-moulding (SBM) process in an effort to progress the development of injection stretch blow moulding of poly(ethylene terephthalate). Extensive data was obtained experimentally over a wide process window accounting for material temperature, air flow rate and stretch-rod speed while capturing cavity pressure, stretch-rod reaction force, in-mould contact timing and material thickness distribution. This data was then used to assess the accuracy of the correlating FE simulation constructed using ABAQUS/Explicit solver and an appropriate user-defined viscoelastic material subroutine. Results reveal that the simulation was able to pick up the general trends of how the pressure, reaction force and in-mould contact timings vary with the variation in preform temperature and air flow rate. Trends in material thickness were also accurately predicted over the length of the bottle relative to the process conditions. The knowledge gained from these analyses provides insight into the mechanisms of bottle formation, subsequently improving the blow moulding simulation and potentially providing a reduction in production costs.

  12. Scanning probe lithography for nanoimprinting mould fabrication

    International Nuclear Information System (INIS)

    Luo Gang; Xie Guoyong; Zhang Yongyi; Zhang Guoming; Zhang Yingying; Carlberg, Patrick; Zhu Tao; Liu Zhongfan

    2006-01-01

    We propose a rational fabrication method for nanoimprinting moulds by scanning probe lithography. By wet chemical etching, different kinds of moulds are realized on Si(110) and Si(100) surfaces according to the Si crystalline orientation. The structures have line widths of about 200 nm with a high aspect ratio. By reactive ion etching, moulds with patterns free from the limitation of Si crystalline orientation are also obtained. With closed-loop scan control of a scanning probe microscope, the length of patterned lines is more than 100 μm by integrating several steps of patterning. The fabrication process is optimized in order to produce a mould pattern with a line width about 10 nm. The structures on the mould are further duplicated into PMMA resists through the nanoimprinting process. The method of combining scanning probe lithography with wet chemical etching or reactive ion etching (RIE) provides a resistless route for the fabrication of nanoimprinting moulds

  13. Sealing of polymer micro-structures by over-moulding

    DEFF Research Database (Denmark)

    Vingaard, Mathias; Christiansen, Jesper de Claville

    2012-01-01

    A concept for sealing of polymer micro-structures by over-moulding with polystyrene was devised and investigated by both experiments and simulations. The depth to which the melt filled the structure, i.e. a groove in the surface of the insert, before solidification was compared with results from...... simulations by computational fluid dynamics software. In both experiments and simulations, there was clearly an increase of filling depth with groove width and, especially for wide grooves, with injection temperature. In the simulations, changes in prescribed heat transfer coefficient had the largest effect...... on filling depth in the narrowest grooves. Around the experimental groove widths, there was good agreement between experiments and simulations. It was concluded that sealing by over-moulding is feasible if the depth/width ratio of the structure is large enough which in this paper is larger than six, i.e. up...

  14. MODEL TESTING OF LOW PRESSURE HYDRAULIC TURBINE WITH HIGHER EFFICIENCY

    Directory of Open Access Journals (Sweden)

    V. K. Nedbalsky

    2007-01-01

    Full Text Available A design of low pressure turbine has been developed and it is covered by an invention patent and a useful model patent. Testing of the hydraulic turbine model has been carried out when it was installed on a vertical shaft. The efficiency was equal to 76–78 % that exceeds efficiency of the known low pressure blade turbines. 

  15. Dynamic Double Curvature Mould System

    DEFF Research Database (Denmark)

    Jepsen, Christian Raun; Kristensen, Mathias Kræmmergaard; Kirkegaard, Poul Henning

    2011-01-01

    The present paper describes a concept for a reconfigurable mould surface which is designed to fit the needs of contemporary architecture. The core of the concept presented is a dynamic surface manipulated into a given shape using a digital signal created directly from the CAD drawing of the design....... This happens fast, automatic and without production of waste, and the manipulated surface is fair and robust, eliminating the need for additional, manual treatment. Limitations to the possibilities of the flexible form are limited curvature and limited level of detail, making it especially suited for larger...

  16. Experimental study an a low pressure solar still

    International Nuclear Information System (INIS)

    Sriram, V.; Kalidasa Murugavel, K.; Samuel Hansen, R.

    2013-01-01

    In this work, a low pressure, single basin double slope Solar Still was fabricated and tested for different depths and with different wick and porous materials. A vacuum pump was used to maintain low pressure inside the still. External condenser was used to condense the vapor with raw water as cooling fluid. The performance of the low pressure still was compared with conventional still. The total production of the still was increased by 88.66% when a light cotton cloth was used as wick material in the basin along with minimum depth of water. (authors)

  17. Shock tubes: compressions in the low pressure chamber

    International Nuclear Information System (INIS)

    Schins, H.; Giuliani, S.

    1986-01-01

    The gas shock tube used in these experiments consists of a low pressure chamber and a high pressure chamber, divided by a metal-diaphragm-to-rupture. In contrast to the shock mode of operation, where incident and reflected shocks in the low pressure chamber are studied which occur within 3.5 ms, in this work the compression mode of operation was studied, whose maxima occur (in the low pressure chamber) about 9 ms after rupture. Theoretical analysis was done with the finite element computer code EURDYN-1M, where the computation was carried out to 30 ms

  18. A proper strategy for combating mould.

    Science.gov (United States)

    Cheong, Cedric

    2014-02-01

    managing director of Mycologia & Mould Worx, MSc, B.(Env. Sci.), TAE40110, examines the topic of mould exposure in healthcare facilities, and the associated duty of care for hospital facility managers and engineers. The article, published here in slightly adapted form, also focuses on the need for additional training of key personnel on the risks associated with exposure to environmental microbial contamination.

  19. Moulds and indoor air quality - a man-made problem

    International Nuclear Information System (INIS)

    Langvad, Finn

    2002-01-01

    In the 1970s and 1980s, many house owners in Norway, in order to save energy, insulated their houses by injecting torn-up mineral wool into the entire cavity of the wall. This made the house warmer to live in, but it also created serious condensation problems followed by rot and mould. The extensive use of gypsum boards is also alarming. If gypsum becomes really wet because of a water leakage, it becomes a ticking bomb from the micro-biologic point of view as it provides growth conditions for some of the most dangerous indoor mould fungi known, the Stachybotrys chart arum. The article discusses the danger of this fungus and surveys some of the ways that mould affect human health. There is at present no definition of a normal number of fungus spores per unit volume of air. But the following principles can be taken as guidelines: (1) The concentration of spores indoor must be lower than outdoors. Otherwise extra spores have been generated in the house. (2) The species composition of the air must be approximately the same indoors and outdoors

  20. Low pressure cooling seal system for a gas turbine engine

    Science.gov (United States)

    Marra, John J

    2014-04-01

    A low pressure cooling system for a turbine engine for directing cooling fluids at low pressure, such as at ambient pressure, through at least one cooling fluid supply channel and into a cooling fluid mixing chamber positioned immediately downstream from a row of turbine blades extending radially outward from a rotor assembly to prevent ingestion of hot gases into internal aspects of the rotor assembly. The low pressure cooling system may also include at least one bleed channel that may extend through the rotor assembly and exhaust cooling fluids into the cooling fluid mixing chamber to seal a gap between rotational turbine blades and a downstream, stationary turbine component. Use of ambient pressure cooling fluids by the low pressure cooling system results in tremendous efficiencies by eliminating the need for pressurized cooling fluids for sealing this gap.

  1. Measurement of micro moulded parts by Computed Tomography and comparison to optical and tactile techniques

    DEFF Research Database (Denmark)

    Yagüe, J.A.; Tosello, Guido; Carmignato, S

    2011-01-01

    This paper focuses on dimensional verification of two micro-injection moulded components, selected from actual industrial productions, using CT metrological tools. In addition to CT scanning, also a tactile Coordinate Measuring Machine (CMM) with sub-micrometer uncertainty and an Optical Coordinate...... Measuring Machine (OCMM) allowing fast measurements suitable for in-line quality control were employed as validation instruments. The experimental work carried out and the analysis of the results provide valuable conclusions about the advantages and drawbacks of using CT metrology in comparison with CMM...... and OCMM when these techniques are employed for quality control of micro moulded parts....

  2. A capability study of micro moulding for nano fluidic system manufacture

    DEFF Research Database (Denmark)

    Calaon, Matteo; Hansen, Hans Nørgaard; Tosello, Guido

    2013-01-01

    With the present paper the authors analysed process capability of ultra-precision moulding used for producing nano crosses with the same critical channels dimensions of a nano fluidic system for optical mapping of genomic length DNA. The process variation focused on product tolerances is quantified...... through AFM measurements. Uncertainty assessment of measurements on polymer objects is described and quality control results of sub-micro injection moulded crosses are shown in respect of the tolerance range specified by the end user as limit value for functional design....

  3. CFD simulation of subcooled flow boiling at low pressure

    International Nuclear Information System (INIS)

    Koncar, B.; Mavko, B.

    2001-01-01

    An increased interest to numerically simulate the subcooled flow boiling at low pressures (1 to 10 bar) has been aroused in recent years, pursued by the need to perform safety analyses of research nuclear reactors and to investigate the sump cooling concept for future light water reactors. In this paper the subcooled flow boiling has been simulated with a multidimensional two-fluid model used in a CFX-4.3 computational fluid dynamics (CFD) code. The existing model was adequately modified for low pressure conditions. It was shown that interfacial forces, which are usually used for adiabatic flows, need to be modeled to simulate subcooled boiling at low pressure conditions. Simulation results are compared against published experimental data [1] and agree well with experiments.(author)

  4. Dilatometric examination of moulds with plaster binder

    Directory of Open Access Journals (Sweden)

    M. Nadolski

    2011-01-01

    Full Text Available Investigations concerning thermal expansion of moulding materials with plaster binder have been performed for two mixture compositionsof Authors’ own design, as well as for the material used in jewellery industry under the Prima-Cast trade name, and for ThermoMold 1200moulding material. The results of dilatometric examinations of these materials, carried out within the temperature range from about 20°Cto 650°C by means of the DA-3 automatic dilatometer, have been compared. An analysis of this comparison has revealed that it is thematrix composition which is decisive for the magnitude of dimensional changes of moulds, and that applying components which do notexhibit polymorphic transformations reduces dimensional changes of a mould during its thermal treatment.

  5. Non-equilbrium behavior of low-pressure plasma jets

    International Nuclear Information System (INIS)

    Chang, C.H.; Pfender, E.

    1989-01-01

    After establishing the basic equations, some sample calculations are presented to examine the thermodynamic state of the plasma from atmospheric to low pressures (80 mbar). These results indicate the validity of local thermodynamic equilibrium (LTE) at atmospheric pressure as well as strong deviations from LTE at lower pressures especially in terms of chemical equilibrium. Departures from kinetic equilibrium are not as severe as those from chemical equilibrium along the centerline of the jet. However, there are some departures from transitional equilibrium in the fringes of the jet. It is demonstrated that conventional methods based on the LTE assumption are not appropriate for describing low-pressure plasma jets

  6. A Plasma Focus operated at a very low pressure range

    International Nuclear Information System (INIS)

    Bruzzone, H.; Grondona, D.; Kelly, H.; Marquez, A.

    1990-01-01

    Several characteristics of the neutron production and the hard X-ray emission from a Plasma Focus device operating at 30 kV (6 kV of stored energy) and at an unusually low pressure range are presented. (Author)

  7. LOW PRESSURE ULTRAVEIOLET STUDIES FOR INACTIVATION OF GIARDIA MURIS CYSTS

    Science.gov (United States)

    Cysts of Giardia muris were inactivated using a low pressure ultravolet (UV) light source. Cyst viability was detemined by both in vitro excystation and animal infectivity. Cyst doeses were counted using a flow cytometer for the animal infectivity experiments. Using in vitro excy...

  8. A low pressure filter system for new containment concepts

    Energy Technology Data Exchange (ETDEWEB)

    Dillmann, H.G.; Pasler, H. [Kernforschungszentrum Karlsruhe GmbH Laboratorium fuer Isotopentechnik, Karlsruhe (Germany)

    1995-02-01

    It is demonstrated that after severe accidents the decay heat can be removed in a passive mode in a convective flow, i.e. without needing a fan. The filter components with sufficiently low pressure drop values which are required for this purpose will be described and the results indicated.

  9. Bulk characterization of pharmaceutical powders by low-pressure compression

    DEFF Research Database (Denmark)

    Sørensen, A.H.; Sonnergaard, Jørn; Hovgaard, L.

    2005-01-01

    Low-pressure compression of pharmaceutical powders using small amounts of sample (50 mg) was evaluated as an alternative to traditional bulk powder characterization by tapping volumetry. Material parameters were extrapolated directly from the compression data and by fitting with the Walker...

  10. Gain measurements in CO2 CW low pressure lasers

    International Nuclear Information System (INIS)

    Rodrigues, N.A.S.; Chanes Junior, J.B.; Jayaram, K.

    1983-01-01

    A series of gain measurements in low pressure CO 2 CW laser were performed in order to study the behaviour of a CO 2 laser ampliflier as a function of pressure and discharge current. A theoretical model, based on rate equations is also presented to describe the laser behaviour and the experimental procedure adopted. (C.L.B.) [pt

  11. A system to control low pressure turbine temperatures

    International Nuclear Information System (INIS)

    1980-01-01

    An improved system to control low pressure turbine cycle steam and metal temperatures by governing the heat transfer operation in a moisture separator-reheater is described. The use of the present invention in a pressurized water reactor or a boiling water reactor steam turbine system is demonstrated. (UK)

  12. Laparoscopic Cholecystectomy Under Spinal Anesthesia with Low-Pressure Pneumoperitoneum - Prospective Study of 150 Cases

    Directory of Open Access Journals (Sweden)

    Sunder Goyal

    2012-08-01

    Materials and Methods: In a private rural medical college, 150 patients were selected prospectively for laparoscopic cholecystectomy, under low-pressure (8mmHg pneumoperitoneum and under spinal anesthesia over a span of one and a half years. Injection bupivacaine (0.5% was used for spinal anesthesia. All ports were made in a head-down position to avoid hypotension. Shoulder pain was managed by reassurance as well as by diverting the attention and sedation in a few cases. Results: We successfully performed the operations in 145 patients without major complications. Spinal anesthesia was converted to general anesthesia in five patients due to severe shoulder pain. Age varied between 21 and 75 years. Duration of operation time (skin to skin was between 40 and 80 minutes. Twenty-nine patients complained of right shoulder pain. Most of them were managed by reassurance from the anesthetist and a few needed an injection of fentanyl along with midazolam. Conclusion: Laparoscopic cholecystectomy with low-pressure CO2 pneumoperitoneum is feasible and safe under spinal anesthesia. Incidence of postoperative shoulder pain and complications are comparable with laparoscopic cholecystectomy under general anesthesia. [Arch Clin Exp Surg 2012; 1(4.000: 224-228

  13. Warpage optimisation on the moulded part with straight-drilled and conformal cooling channels using response surface methodology (RSM) and glowworm swarm optimisation (GSO)

    Science.gov (United States)

    Hazwan, M. H. M.; Shayfull, Z.; Sharif, S.; Nasir, S. M.; Zainal, N.

    2017-09-01

    In injection moulding process, quality and productivity are notably important and must be controlled for each product type produced. Quality is measured as the extent of warpage of moulded parts while productivity is measured as a duration of moulding cycle time. To control the quality, many researchers have introduced various of optimisation approaches which have been proven enhanced the quality of the moulded part produced. In order to improve the productivity of injection moulding process, some of researches have proposed the application of conformal cooling channels which have been proven reduced the duration of moulding cycle time. Therefore, this paper presents an application of alternative optimisation approach which is Response Surface Methodology (RSM) with Glowworm Swarm Optimisation (GSO) on the moulded part with straight-drilled and conformal cooling channels mould. This study examined the warpage condition of the moulded parts before and after optimisation work applied for both cooling channels. A front panel housing have been selected as a specimen and the performance of proposed optimisation approach have been analysed on the conventional straight-drilled cooling channels compared to the Milled Groove Square Shape (MGSS) conformal cooling channels by simulation analysis using Autodesk Moldflow Insight (AMI) 2013. Based on the results, melt temperature is the most significant factor contribute to the warpage condition and warpage have optimised by 39.1% after optimisation for straight-drilled cooling channels and cooling time is the most significant factor contribute to the warpage condition and warpage have optimised by 38.7% after optimisation for MGSS conformal cooling channels. In addition, the finding shows that the application of optimisation work on the conformal cooling channels offers the better quality and productivity of the moulded part produced.

  14. Reengineering of Permanent Mould Casting with Lean Manufacturing Methods

    Directory of Open Access Journals (Sweden)

    R. Władysiak

    2007-07-01

    Full Text Available At the work were introduced main areas of production system project of casts produced in permanent moulds, that constitutes reengineering of conventional production system according to Lean Manufacturing (LM methods. New resolution of cooling of dies with water mist was shown to casting of car wheels made from aluminium alloys in low pressure casting process. It was implemented as a part of goal-oriented project in R.H. Alurad Sp.z o.o. in Gorzyce. Its using intensifies solidification and self-cooling of casts shortening the time of casting cycle by the 30%. It was described reorganizing casting stations into multi-machines cells production and the process of their fast tool’s exchange with applying the SMED method. A project of the system was described controlling the production of the foundry with the computer aided light Kanban system. A visualization of the process was shown the production of casts with use the value stream mapping method. They proved that applying casting new method in the technology and LM methods allowed to eliminate down-times, to reduce the level of stocks, to increase the productivity and the flow of the castings production.

  15. New low pressure (LP) turbines for NE Krsko

    International Nuclear Information System (INIS)

    Nemcic, K.; Novsak, M.

    2004-01-01

    During the evaluation of possible future maintenance strategies on steam turbine in very short period of time, engineering decision was made by NE Krsko in agreement with Owners to replace the existing two Low Pressure (LP) Turbines with new upgrading LP Turbines. This decision is presented with review of the various steam turbine problems as: SCC on turbine discs; blades cracking; erosion-corrosion with comparison of various maintenance options and efforts undertaken by the NE Krsko to improve performance of the original low pressure turbines. This paper presents the NEK approach to solve the possible future problems with steam turbine operation in NE Krsko as pro-active engineering and maintenance activities on the steam turbine. This paper also presents improvements involving retrofits, confined to the main steam turbine path, with major differences between original and new LP Turbines as beneficial replacement because of turbine MWe upgrading and return capital expenditures.(author)

  16. Low Pressure Circuit Control and adjust System Test

    International Nuclear Information System (INIS)

    Rubio, R.O; Brendstrup, C.J; Ocampo, A.C

    2000-01-01

    The hydraulic mechanism (MSAC) is a system that will be employed in the movement of the control rods of the CAREM-25 reactor.In this report, the experimental work on a prototype of MSAC in a low pressure circuit is presented: also the methodology and conclusions.Basic thermalhydraulic data from the MSAC was obtained, and the most relevant control parameters were determined.The response of the mechanism to changes in the control parameters was also evaluated. In conclusion, the response of the MSAC fulfills the aspects of reliability and repetitive movement with water flow pulses control, in the low pressure circuit at the Laboratorio de Mecanica, Materiales y Mediciones of INVAP S.E

  17. A low pressure bipolar nickel-hydrogen battery

    Energy Technology Data Exchange (ETDEWEB)

    Golben, M.; Nechev, K.; DaCosta, D.H.; Rosso, M.J.

    1997-12-01

    Ergenics is developing a low pressure high power rechargeable battery for electric vehicles and other large battery applications. The Hy-Stor{trademark} battery couples a bipolar nickel-hydrogen electrochemical system with the high energy storage density of metal hydride technology. In addition to its long cycle life, high specific power, and energy density, this battery offers safety and economic advantages over other rechargeable batteries. Results from preliminary testing of the first Hy-Stor battery are presented.

  18. Downflow film boiling in a rod bundle at low pressure

    International Nuclear Information System (INIS)

    Hochreiter, L.E.; Rosal, E.R.; Fayfich, R.R.

    1978-01-01

    A series of low pressure downflow film boiling heat transfer experiments were conducted in a 14-foot (4.27 m) long electrically heater rod bundle containing 336 heater rods. The resulting data was compared with the Dougall-Rohsenow dispersed flow film boiling correlation. The data was found to lie below this correlation as the quality was increased. It is believed that buoyancy effects decreased the heat transfer in downflow film boiling. (author)

  19. Development tendencies of moulding and core sands

    Directory of Open Access Journals (Sweden)

    Stanislaw M. Dobosz1

    2011-11-01

    Full Text Available Further development of the technology for making moulding and core sands will be strictly limited by tough requirements due to protection of the natural environment. These tendencies are becoming more and more tense, so that we will reach a point when even processes, that from technological point of view fulfill high requirements of the foundry industry, must be replaced by more ecologically-friendly solutions. Hence, technologies using synthetic resins as binding materials will be limited. This paper presents some predictable development tendencies of moulding and core sands. The increasing role of inorganic substances will be noticed, including silicate binders with significantly improved properties, such as improved knock-out property or higher reclamation strength. Other interesting solutions might also be moulding sands bonded by geo-polymers and phosphate binders or salts and also binders based on degradable biopolymers. These tendencies and the usefulness of these binders are put forward in this paper.

  20. Testing of low pressure proton exchange membrane fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Bettoni, M; Naso, V; Lucentini, M; Rubini, L

    1998-07-01

    One of the main issues concerning PEMFC is the choice of operating pressure, for both stationary and automotive applications. This is because the air compressor may absorb a significant amount--up to 25%--of the power output of the fuel cells stack. A comparison has been made between the performance of various stacks of different dimensions, tested in the De Nora Laboratories operated at high (4 bar) and low (1.5 bar) pressures, considering power output reduced by the compressor power absorption. Differences of performance and efficiency between high and low pressure stacks have been noticed in the range of 10%. In operating at low pressure, higher efficiency is obtainable, but the maximum power of the stack is less; this means less fuel consumption, but requires a greater reacting surface and larger dimension of the stack. Consequently low pressures make the system simpler (a blower can be used instead of a compressor), and safer (there is practically no risk of breaking the membrane).

  1. Responses of low pressure Andersen sampler for collecting substrates

    Energy Technology Data Exchange (ETDEWEB)

    Yamasaki, K. [Research Reactor Institute, Kyoto University, Osaka (Japan); Yamada, Y.; Miyamoto, K.; Shimo, M. [Division of Radiotoxicology and Protection, National Institute of Radiological Sciences, Chiba (Japan)

    2000-05-01

    Some types of low pressure cascade impactors (Andersen, Berner, Davies, and MOUDI etc) have been used to measure the activity size distribution of radon progeny in the environment. In spite of their careful uses, their nonideal responses are not adequately known. Some important factors such as the wall loss, electrostatic attraction, and the surface nature of collecting substrates may affect the reliability of the impactor data. Size selective characteristics of a low pressure Andersen sampler for various collecting substrates were examined in a radon exposure chamber using several kinds of liquid (DOS) or solid (carnauba wax) carrier aerosols labelled with radon progeny. These carrier aerosols were produced by commercial condensation aerosol generator. Tested collecting substrates were, (1) uncoated clean stainless steel plate, (2) silicone oil or grease coated stainless steel plate, (3) polyethylene sheet covered stainless steel plate, (4) membrane filter, (5) glass fiber filter, and (6) quartz fiber filter. In the case of collecting liquid or sticky carrier aerosols, the effect of particle bounce was small and nearly any substrates might used on the impaction plate. On the other hand, in the case of solid carrier aerosols, an adhesive layer such as grease or oil might have to be applied to the substrate. It was concluded that a low pressure cascade impactor such as Andersen sampler might need an appropriate calibration procedure including the interstage characteristics for determining the accurate activity size distribution. (author)

  2. Anti-stiction coating of PDMS moulds for rapid microchannel fabrication by double replica moulding

    DEFF Research Database (Denmark)

    Zhuang, Guisheng; Kutter, Jörg Peter

    2011-01-01

    ), which resulted in an anti-stiction layer for the improved release after PDMS casting. The deposition of FDTS on an O2 plasma-activated surface of PDMS produced a reproducible and well-performing anti-stiction monolayer of fluorocarbon, and we used the FDTS-coated moulds as micro-masters for rapid......In this paper, we report a simple and precise method to rapidly replicate master structures for fast microchannel fabrication by double replica moulding of polydimethylsiloxane (PDMS). A PDMS mould was surface-treated by vapour phase deposition of 1H,1H,2H,2H-perfluorodecyltrichlorosilane (FDTS...

  3. MouldingSandDB – a modern database storing moulding sands properties research results

    Directory of Open Access Journals (Sweden)

    J. Jakubski

    2011-01-01

    Full Text Available The complexity of foundry processes requires the use of modern, advanced IT tools for optimization, storage and analysis of t echnicaldata. Properties of moulding and core sands that are collected in research laboratories, manufacturers, and finally in the foundries, are not in use later on. It seems important to create a database that will allow to use the results stored, along with the possibility of searching according to set criteria, adjusted to casting practice. This paper presents part of the database named „MouldingSandDB”, which allows to collect and search data for synthetic moulding sands.

  4. Properties of thick GEM in low-pressure deuterium

    International Nuclear Information System (INIS)

    Lee, C S; Ota, S; Tokieda, H; Kojima, R; Watanabe, Y N; Uesaka, T

    2014-01-01

    Deuteron inelastic scattering (d, d') provides a promising spectroscopic tool to study nuclear incompressibility. In studies of deuteron inelastic scattering of unstable nuclei, measurements of low-energy recoiled particles is very important. In order to perform these measurements, we are developing a GEM-TPC based gaseous active target, called CAT (Center for nuclear study Active Target), operated with pure deuterium gas. The CAT has been tested with deuterium gas at 1 atm and 100-μm-thick GEMs. The low-pressure operation of CAT is planned in order to improve the detection capability for lower-energy recoil particles. A 400 μm-thick gas electron multiplier (THGEM) was chosen for the low-pressure operation of CAT. However, the properties of THGEM in low-pressure deuterium are currently undocumented. In this work, the performance of THGEM with low-pressure pure deuterium gas has been investigated. The effective gas gain of THGEM has been measured in various conditions using a 5.5-MeV 241 Am alpha source. The effective gas gain was measured for 0.2-, 0.3- and 0.4-atm deuterium gas and a gas gain of about 10 3 was achieved by a double THGEM structure at 0.2 atm. The maximum achieved gain decreased with increasing gas pressure. The dependences of the effective gas gain on the electric field strengths of the drift, transfer and induction regions were investigated. The gain stability as a function of time in hydrogen gas was also tested and a relaxation time of THGEM of about 60 hours was observed with a continuous irradiation of alpha particles, which is significantly longer than previous studies have reported. We have tried to evaluate the gas gain of THGEM in deuterium gas by considering only the Townsend ionization process; however, it turned out that more phenomenological aspects, such as transfer efficiency, should be included in the evaluation. The basic properties of THGEM in low-pressure deuterium have been investigated for the first time

  5. Magnesium based composites fabricated by low pressure infiltration

    International Nuclear Information System (INIS)

    Johansson, P.; Micski, A.; Savage, S.J.

    1993-01-01

    Magnesiumbased fiber composites have been produced by so called low pressure infiltration. The initial material consist of 'saffil' pre-forms and two magnesium alloys, Mg-9Al-1Zn and WE 54 (approximate composition Mg-5Y-1.5Nd-2(Tb,Er,Dy,Gd)-0.5Zr), and pure magnesium. The preforms consists of 10-30 vol% of short fibers linked together by SiO 2 or Al 2 O 3 . Three different routes have been tested in the search for a good low pressure infiltration method. The experiments cover corrosion testing in NaCl-solution, sliding wear, abrasion and erosion testing. Of the tested infiltration methods the best results were obtained in a resistance heated evacuable furnace, in which the metal was molted in a steel crucible and the preform was conveyed into the melt under protective atmosphere. The infiltration takes place at atmospheric pressure and the cooling is performed in a sealed tube in air. The microscopy studies shows that low pressure infiltrated composites contain considerable amounts of porosity in distinction from those fabricated by squeeze casting. The corrosion test has shown that in the tested environment the alloy WE 54 has good corrosion resistance while Mg-9Al-1Zn and pure magnesium show low corrosion resistance. The influence of fibres in the matrix seems to be very small. Both magnesium and the alloy Mg-9Al-1Zn show for two body abrasion an almost linear improvement of abrasion resistance with increased fiber content. Pure magnesium shows decreasing erosion resistance with increasing fibre content. The Mg-9Al-1Zn-alloy appears to show a maximum in erosion resistance at 10 vol% fibers. In sliding wear the materials show an optimum initial and steady state wear resistance at a fiber content of about 10%. In general Al 2 O 3 -binder gives better wear resistance than SiO 2 -binder. Tensile testing was performed on low pressure infiltrated and squeeze cast composites with WE 54 matrix. It shows that the low pressure infiltrated composites are inferior to those

  6. Properties of thick GEM in low-pressure deuterium

    Science.gov (United States)

    Lee, C. S.; Ota, S.; Tokieda, H.; Kojima, R.; Watanabe, Y. N.; Uesaka, T.

    2014-05-01

    Deuteron inelastic scattering (d, d') provides a promising spectroscopic tool to study nuclear incompressibility. In studies of deuteron inelastic scattering of unstable nuclei, measurements of low-energy recoiled particles is very important. In order to perform these measurements, we are developing a GEM-TPC based gaseous active target, called CAT (Center for nuclear study Active Target), operated with pure deuterium gas. The CAT has been tested with deuterium gas at 1 atm and 100-μm-thick GEMs. The low-pressure operation of CAT is planned in order to improve the detection capability for lower-energy recoil particles. A 400 μm-thick gas electron multiplier (THGEM) was chosen for the low-pressure operation of CAT. However, the properties of THGEM in low-pressure deuterium are currently undocumented. In this work, the performance of THGEM with low-pressure pure deuterium gas has been investigated. The effective gas gain of THGEM has been measured in various conditions using a 5.5-MeV 241Am alpha source. The effective gas gain was measured for 0.2-, 0.3- and 0.4-atm deuterium gas and a gas gain of about 103 was achieved by a double THGEM structure at 0.2 atm. The maximum achieved gain decreased with increasing gas pressure. The dependences of the effective gas gain on the electric field strengths of the drift, transfer and induction regions were investigated. The gain stability as a function of time in hydrogen gas was also tested and a relaxation time of THGEM of about 60 hours was observed with a continuous irradiation of alpha particles, which is significantly longer than previous studies have reported. We have tried to evaluate the gas gain of THGEM in deuterium gas by considering only the Townsend ionization process; however, it turned out that more phenomenological aspects, such as transfer efficiency, should be included in the evaluation. The basic properties of THGEM in low-pressure deuterium have been investigated for the first time.

  7. Biodegradable materials as binders for IVth generation moulding sands

    OpenAIRE

    K. Major-Gabry

    2015-01-01

    This paper focuses on the possibility of using the biodegradable materials as binders (or parts of binders?compositions) for foundry moulding and core sands. Results showed that there is a great possibility of using available biodegradable materials as foundry moulding sand binders. Using biodegradable materials as partial content of new binders, or additives to moulding sands may not only decrease the toxicity and increase reclamation ability of tested moulding sands, but also accelerate the...

  8. Determination of thermal conductivity in foundry mould mixtures

    Directory of Open Access Journals (Sweden)

    G. Solenički

    2010-01-01

    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  9. Mould insert fabrication of a single-mode fibre connector alignment structure optimized by justified partial metallization

    International Nuclear Information System (INIS)

    Wissmann, Markus; Barié, Nicole; Guttmann, Markus; Schneider, Marc; Kolew, Alexander; Besser, Heino; Pfleging, Wilhelm; Hofmann, Andreas; Van Erps, Jürgen; Beri, Stefano; Watté, Jan

    2015-01-01

    For mass production of multiscale-optical components, microstructured moulding tools are needed. Metal tools are used for hot embossing or injection moulding of microcomponents made of a thermoplastic polymer. Microstructures with extremely tight specifications, e.g. low side wall roughness and high aspect ratios are generally made by lithographic procedures such as x-ray lithography or deep proton writing. However, these processes are unsuitable for low-cost mass production. An alternative manufacturing method of moulding tools has been developed at the Karlsruhe Institute of Technology (KIT). This article describes a mould insert fabrication and a new replication process for self-centring fibre alignment structures for low loss field installable single-mode fibre connectors, developed and fabricated by the Vrije Universiteit Brussel (VUB) in collaboration with TE Connectivity. These components are to be used in fibre-to-the-home networks and support the deployment and maintenance of fibre optic links. The special feature of this particular fibre connector is a self-centring fibre alignment, achieved by means of a through hole with deflectable cantilevers acting as micro-springs. The particular challenge is the electroforming of through holes with a centre hole diameter smaller than 125 µm. The fibre connector structure is prototyped by deep proton writing in polymethylmethacrylate and used as a sacrificial part. Using joining, physical vapour deposition and electroforming technology, a negative copy of the prototyped connector is transferred into nickel to be used as a moulding tool. The benefits of this replication technique are a rapid and economical fabrication of moulding tools with high-precision microstructures and a long tool life. With these moulding tools low-cost mass production is possible. We present the manufacturing chain we have established. Each individual manufacturing step of the mould insert fabrication will be shown in this report. The

  10. Mycotoxigenic and proteolytic potential of moulds associated with ...

    African Journals Online (AJOL)

    Among the 33 moulds isolated from 20 samples of wood-smoked Chlamydoselachus anguincus (shark-fish) 20 isolates were capable of producing metabolites toxic to fertile Hubbard Golden Comet (Niger chick) eggs. Aspergillus and Pencillium isolates were the predominant moulds. Other toxigenic moulds isolated were ...

  11. ELECTROCHEMICAL TECHNOLOGIES FOR OBTAINING MOULDS FOR SOLES OF SHOES

    Directory of Open Access Journals (Sweden)

    Cornelia LUCA

    2013-05-01

    Full Text Available The paper presents contributions in the designing of some electrochemical technologiesfor the manufacturing of the moulds used in the footwear soles obtaining. There are presented a fewmethods for the moulds obtaining, using electro-deposit processes. There are presented thetechnological phases of the obtaining process of the electrolytes and electrodes preparing and thetechnological stages of the moulds manufacturing.

  12. Tactile and visual perception of injection moulded plastic parts

    DEFF Research Database (Denmark)

    Jensen, Jacob Tobias; Akbas, Erkan; Madsen, Mads

    In today’s world the technical development have reached high levels in many products. This means that the technical specifications are not as high a competition factor as it has been. Therefore the visual appeal (aesthetics) and tactile perception (ergonomics) have become much more important in t...... in a number of ways including measuring of surface roughness, contact angle, gloss measurement and human perception....

  13. Micro powder-injection moulding of metals and ceramics

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    Development of micro-MIM/-CIM was started at Forschungszen- ... of microsystems products not only possesses a respectable market poten- .... We gratefully acknowledge the financial support of the Deutsche Forschungsgemeinschaft.

  14. Injection moulding and selective metallisation technologies for polymer Microsystems

    DEFF Research Database (Denmark)

    Tenchine, L.; Gout, S.; Dessors, S.

    2016-01-01

    The present paper describes how developing and optimizing high-throughput integrated technologies for theproduction of miniaturised multi-material and multi-functional components at industrial scale. Based on 2 industrialdemonstrators (a band diplexer and a micro aeraulic device), the paper shows...

  15. Micro powder-injection moulding of metals and ceramics

    Indian Academy of Sciences (India)

    Development of micro-MIM/-CIM was started at Forschungszentrum Karlsruhe with the aim of creating a process suitable for a wide range of materials as well as for medium-scale and large-scale production of micro components. Using enhanced machine technology and special tempering procedures, this process enables ...

  16. Investigation of the pressure generated in the mould cavity during polyurethane integral skin foam moulding

    Directory of Open Access Journals (Sweden)

    2008-07-01

    Full Text Available An industrial scale measuring system was set up to investigate the pressure arising in the mould cavity during polyurethane integral skin foaming. The system is able to measure the pressure arising in the mould cavity and the pressure distribution using a piezoresistive pressure sensor. The pressure distribution was measured at 18 points along the mould surface at constant production parameters. Then six production parameters, which affect the pressure, were investigated in detail with the Taguchi method of experimental design. The results of the design were processed by ANOVA (analysis of variance. Three major influencing parameters were estimated by regression analysis. Finally an equation was developed to give a good estimation to the pressure arising in the mould cavity.

  17. Effect of pressure in mould on the mould cavity filling in Lost Foam process

    Directory of Open Access Journals (Sweden)

    T. Pacyniak

    2010-10-01

    Full Text Available In this study, the analysis of the influence of the pressure in mould on manufacture process of castings by the Lost Foam method wasintroduced. In particular, numerical simulation results of effect of pressure in mould on pouring rate, gas gap pressure and gas gap sizewere analyzed. For simulating investigations of the Lost Foam process introduced mathematical model of the process was used. In thismodel in detail was described and derived equation relating to the changes of the gas pressure in the gas gap. The mathematical description uses the equation of gas state and the equation of Darcy’s rate of filtration. Presented studies indicated, that with decrease of pressure in mould the pouring rate increased and the gas pressure in gas gap and gas gap size decreased. For pressures in mould from the range of 20÷100 kPa, pouring rates achieved values from 30÷3 cm/s respectively.

  18. Geometric accuracy of wax bade models manufactured in silicon moulds

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2010-01-01

    Full Text Available The article presents the test results of the geometric accuracy of wax blade models manufactured in silicon moulds in the Rapid Tooling process, with the application of the Vacuum Casting technology. In batch production casting waxes are designed for the manufacture of models and components of model sets through injection into a metal die. The objective of the tests was to determine the possibility of using traditional wax for the production of casting models in the rapid prototyping process. Blade models made of five types of casting wax were measured. The definition of the geometric accuracy of wax blade models makes it possible to introduce individual modifications aimed at improving their shape in order to increase the dimensional accuracy of blade models manufactured in the rapid prototyping process.

  19. Wood Flour Moulding Technology: Implications for Technical ...

    African Journals Online (AJOL)

    User

    2011-04-19

    Apr 19, 2011 ... be waste product from saw mills, wood working plants or produced from selected dry wood by .... Stop watch-used to indicate the exact time the mould has remained in the press before wood .... There is abundance of saw dust the source of which is the ... Madison, Wisconsin: Wiley Interscience. Usoro, H. S. ...

  20. Flexible Mould for Precast Concrete Elements

    DEFF Research Database (Denmark)

    Jepsen, Christian Raun; Kristensen, Mathias Kræmmergaard; Kirkegaard, Poul Henning

    2010-01-01

    The present paper describes the development of a digitally controlled mou Id that forms a double curved and fair surface directly from the digital CAD model. The primary motivation for the development of the mould is to reduce the cost of constructing double curved, cast elements for architecture...

  1. Wood Flour Moulding Technology: Implications for Technical ...

    African Journals Online (AJOL)

    The intent of this article is to demonstrate how wood waste called sawdust or wood flour can be transformed by plastic moulding machine into items of economic value. Wood flour is wood reduced to very fine particle form. It can be waste product from saw mills, wood working plants or produced from selected dry wood by ...

  2. Performance Analysis of Abrasive Waterjet Machining Process at Low Pressure

    Science.gov (United States)

    Murugan, M.; Gebremariam, MA; Hamedon, Z.; Azhari, A.

    2018-03-01

    Normally, a commercial waterjet cutting machine can generate water pressure up to 600 MPa. This range of pressure is used to machine a wide variety of materials. Hence, the price of waterjet cutting machine is expensive. Therefore, there is a need to develop a low cost waterjet machine in order to make the technology more accessible for the masses. Due to its low cost, such machines may only be able to generate water pressure at a much reduced rate. The present study attempts to investigate the performance of abrasive water jet machining process at low cutting pressure using self-developed low cost waterjet machine. It aims to study the feasibility of machining various materials at low pressure which later can aid in further development of an effective low cost water jet machine. A total of three different materials were machined at a low pressure of 34 MPa. The materials are mild steel, aluminium alloy 6061 and plastics Delrin®. Furthermore, a traverse rate was varied between 1 to 3 mm/min. The study on cutting performance at low pressure for different materials was conducted in terms of depth penetration, kerf taper ratio and surface roughness. It was found that all samples were able to be machined at low cutting pressure with varied qualities. Also, the depth of penetration decreases with an increase in the traverse rate. Meanwhile, the surface roughness and kerf taper ratio increase with an increase in the traverse rate. It can be concluded that a low cost waterjet machine with a much reduced rate of water pressure can be successfully used for machining certain materials with acceptable qualities.

  3. Data needs for diagnostics of low pressure plasmas

    International Nuclear Information System (INIS)

    Graham, Bill

    2000-01-01

    The low pressure plasma processing environment is complex and presents many diagnostic challenges. Here the diagnostic techniques used for accurate and detailed measurement of the density and energy distributions of charged and neutral species are reviewed. Most of the techniques rely heavily on atomic and molecular data. The specific data needs of each diagnostic are outlined. It is shown that in total these data needs are vast and diverse and cannot all be met from specific measurements or calculations. The real need is for generic scaling rules for each of the significant atomic and molecular processes

  4. Heat transfers in a low-pressure arc-jet

    Energy Technology Data Exchange (ETDEWEB)

    Dudeck, M [Centre National de la Recherche Scientifique (CNRS), 92 - Meudon-Bellevue (France); Kaminska, A [Politechnika Poznanska, Poznan (Poland)

    1995-03-01

    In the framework of low-pressure arc-jet applications to thermodynamical condition simulation for reentry vehicles at hypersonic speed, an analytical study has been carried out concerning the thermodynamical conditions of a plasma in an arc-source for plasmatron usual operating conditions. After a review of gas physical properties, the gas flow in the plasmatron with a divergent nozzle is modelled; temperature profiles in the arc and in the divergent and the wall heat flux are then computed. Results are given. 8 refs., 6 figs.

  5. Adsorption of helium gas near Tλ at low pressures

    International Nuclear Information System (INIS)

    Kachalin, G.V.; Kryukov, A.P.; Nesterov, S.B.

    1998-01-01

    Cryosorption of helium isotopes ( 4 He and 3 He) on thin argon cryo layers is studied experimentally in the temperature range 4.2-2 K at low pressures. It is shown that the sorption iso stere 4 He is anomalous at temperatures close to be temperature of the phase transition in the bulk of 4 He, T λ . An abrupt pressure change is observed for a 4 He film thickness approximately equal to two monolayers. The experiments on cryosorption of 3 He gas on an argon layer with a 3 He film thickness of approximately one monolayer display monotonous changes in the pressure within the whole temperature range

  6. Low pressure chemical vapour deposition of temperature resistant colour filters

    International Nuclear Information System (INIS)

    Verheijen, J.; Bongaerts, P.; Verspui, G.

    1987-01-01

    The possibility to deposit multilayer colour filters, based on optical inference, by means of Low Pressure Chemical Vapour Deposition (LPCVD) was investigated. The filters were made in a standard LPCVD system by alternate deposition of Si/sub 3/N/sub 4/ and SiO/sub 2/ layers. This resulted in filters with excellent colour uniformity on glass and quartz substrates. No difference was measured between theoretically calculated transmission and the transmission of the filters deposited by LPCVD. Temperature treatment at 600 0 C in air air showed no deterioration of filter quality and optical properties

  7. The influence of particle size distribution on the properties of metalinjection-moulded 17-4 PH stainless steel

    CSIR Research Space (South Africa)

    Seerane, Mandy

    2016-10-01

    Full Text Available Metal injection moulding (MIM) is a near-net-shaping powder metallurgy technique suitable for the cost-effective mass production of small and complex components. In this paper, the effects of the metal powder particle size on the final properties...

  8. Boron, arsenic and phosphorus dopant incorporation during low temperature low pressure silicon epitaxial growth

    International Nuclear Information System (INIS)

    Borland, J.O.; Thompson, T.; Tagle, V.; Benzing, W.

    1987-01-01

    Submicron silicon epitaxial structures with very abrupt epi/substrate transition widths have been realized through the use of low temperature silicon epitaxial growth techniques. At these low temperature and low pressure epitaxial growth conditions there is minimal, if any, dopant diffusion from the substrate into the epilayer during deposition. The reincorporation of autodoped dopant as well as the incorporation of intentional dopant can be a trade-off at low temperatures and low pressures. For advanced CMOS and Bi-CMOS technologies, five to six orders of magnitude change in concentration levels are desirable. In this investigation, all of the epitaxial depositions were carried out in an AMC-7810 epi-reactor with standard jets for a turbulent mixing system, and using a modified center inject configuration to achieve a single pass laminar flow system. To simulate the reincorporation of various autodoped dopant, the authors ran a controlled dopant flow of 100 sccm for each of the three dopants (boron, phosphorus and arsenic) to achieve the controlled background dopant level in the reactor gas stream

  9. Mathematical model of the metal mould surface temperature optimization

    Energy Technology Data Exchange (ETDEWEB)

    Mlynek, Jaroslav, E-mail: jaroslav.mlynek@tul.cz; Knobloch, Roman, E-mail: roman.knobloch@tul.cz [Department of Mathematics, FP Technical University of Liberec, Studentska 2, 461 17 Liberec, The Czech Republic (Czech Republic); Srb, Radek, E-mail: radek.srb@tul.cz [Institute of Mechatronics and Computer Engineering Technical University of Liberec, Studentska 2, 461 17 Liberec, The Czech Republic (Czech Republic)

    2015-11-30

    The article is focused on the problem of generating a uniform temperature field on the inner surface of shell metal moulds. Such moulds are used e.g. in the automotive industry for artificial leather production. To produce artificial leather with uniform surface structure and colour shade the temperature on the inner surface of the mould has to be as homogeneous as possible. The heating of the mould is realized by infrared heaters located above the outer mould surface. The conceived mathematical model allows us to optimize the locations of infrared heaters over the mould, so that approximately uniform heat radiation intensity is generated. A version of differential evolution algorithm programmed in Matlab development environment was created by the authors for the optimization process. For temperate calculations software system ANSYS was used. A practical example of optimization of heaters locations and calculation of the temperature of the mould is included at the end of the article.

  10. Mathematical model of the metal mould surface temperature optimization

    International Nuclear Information System (INIS)

    Mlynek, Jaroslav; Knobloch, Roman; Srb, Radek

    2015-01-01

    The article is focused on the problem of generating a uniform temperature field on the inner surface of shell metal moulds. Such moulds are used e.g. in the automotive industry for artificial leather production. To produce artificial leather with uniform surface structure and colour shade the temperature on the inner surface of the mould has to be as homogeneous as possible. The heating of the mould is realized by infrared heaters located above the outer mould surface. The conceived mathematical model allows us to optimize the locations of infrared heaters over the mould, so that approximately uniform heat radiation intensity is generated. A version of differential evolution algorithm programmed in Matlab development environment was created by the authors for the optimization process. For temperate calculations software system ANSYS was used. A practical example of optimization of heaters locations and calculation of the temperature of the mould is included at the end of the article

  11. Protonation enhancement by dichloromethane doping in low-pressure photoionization.

    Science.gov (United States)

    Shu, Jinian; Zou, Yao; Xu, Ce; Li, Zhen; Sun, Wanqi; Yang, Bo; Zhang, Haixu; Zhang, Peng; Ma, Pengkun

    2016-12-01

    Doping has been used to enhance the ionization efficiency of analytes in atmospheric pressure photoionization, which is based on charge exchange. Compounds with excellent ionization efficiencies are usually chosen as dopants. In this paper, we report a new phenomenon observed in low-pressure photoionization: Protonation enhancement by dichloromethane (CH 2 Cl 2 ) doping. CH 2 Cl 2 is not a common dopant due to its high ionization energy (11.33 eV). The low-pressure photoionization source was built using a krypton VUV lamp that emits photons with energies of 10.0 and 10.6 eV and was operated at ~500-1000 Pa. Protonation of water, methanol, ethanol, and acetaldehyde was respectively enhanced by 481.7 ± 122.4, 197.8 ± 18.8, 87.3 ± 7.8, and 93.5 ± 35.5 times after doping 291 ppmv CH 2 Cl 2 , meanwhile CH 2 Cl 2 almost does not generate noticeable ions itself. This phenomenon has not been documented in the literature. A new protonation process involving in ion-pair and H-bond formations was proposed to expound the phenomenon. The observed phenomenon opens a new prospect for the improvement of the detection efficiency of VUV photoionization.

  12. Low pressure storage of natural gas on activated carbon

    Science.gov (United States)

    Wegrzyn, J.; Wiesmann, H.; Lee, T.

    The introduction of natural gas to the transportation energy sector offers the possibility of displacing imported oil with an indigenous fuel. The barrier to the acceptance of natural gas vehicles (NGV) is the limited driving range due to the technical difficulties of on-board storage of a gaseous fuel. In spite of this barrier, compressed natural gas (CNG) vehicles are today being successfully introduced into the market place. The purpose of this work is to demonstrate an adsorbent natural gas (ANG) storage system as a viable alternative to CNG storage. It can be argued that low pressure ANG has reached near parity with CNG, since the storage capacity of CNG (2400 psi) is rated at 190 V/V, while low pressure ANG (500 psi) has reached storage capacities of 180 V/V in the laboratory. A program, which extends laboratory results to a full-scale vehicle test, is necessary before ANG technology will receive widespread acceptance. The objective of this program is to field test a 150 V/V ANG vehicle in FY 1994. As a start towards this goal, carbon adsorbents have been screened by Brookhaven for their potential use in a natural gas storage system. This paper reports on one such carbon, trade name Maxsorb, manufactured by Kansai Coke under an Amoco license.

  13. The effect of internal mould water spray cooling on rotationally moulded polyethylene parts

    Science.gov (United States)

    McCourt, Mark P.; Kearns, Mark P.; Martin, Peter J.

    2018-05-01

    The conventional method of cooling during the rotational moulding process is through the use of forced air. During the cooling phase of a typical rotomoulding cycle, large volumes of high velocity room temperature air are forced across the outside of the rotating rotomoulding tool to encourage cooling of the metal mould and molten polymer. Since no cooling is applied to the inside of the mould, the inner surface of the polymer (polyethylene) cools more slowly and will have a tendency to be more crystalline and the polyethylene will have a higher density in this region. The side that cools more quickly (in contact with the inside mould wall) will be less crystalline, and will therefore have a lower density. The major consequence of this difference in crystallinity will be a buildup of internal stresses producing warpage and excessive shrinkage of the part with subsequent increased levels of scrap. Therefore excessive cooling on the outside of the mould should be avoided. One consequence of this effect is that the cooling time for a standard rotationally moulded part can be quite long and this has an effect on the overall economics of the process in terms of part manufacture. A number of devices are currently on the market to enhance the cooling of rotational moulding by introducing a water spray to the inside of the rotomoulding during cooling. This paper reports on one such device 'Rotocooler' which during a series of initial industrial trials has been shown to reduce the cycletime by approximately 12 to 16%, with minimal effect on the mechanical properties, leading to a part which has less warpage and shrinkage than a conventionally cooled part.

  14. Disintegration of liquid metals by low pressure water blasting

    International Nuclear Information System (INIS)

    Heshmatpour, B.; Copeland, G.L.

    1981-01-01

    The feasibility of disintegrating metals by a low cost system and subsequently incorporating them into grout mixtures has been demonstrated. A low pressure water blasting technique consisting of multiple nozzles and a converging-line jet stream was developed to disintegrate liquid metals and produce coarse metal powder and shot. Molten iron resulted in spherical shot, while copper, aluminum, and tin produced irregular shaped particles. The particle size was between 0.05 and 3 mm (0.002 and 0.1 in.), and about half the particles were smaller than 1 mm (0.04 in.) in all cases. The water consumption was rather low, while the production rate was relatively high. The method proved to be simple and reliable. The coarse metal powders were suspendable in grout fluids, indicating that they are probably disposable by the shale hydrofracture technique

  15. Temperature measurement in low pressure plasmas. Temperaturmessungen im Niederdruckplasma

    Energy Technology Data Exchange (ETDEWEB)

    Rosenbauer, K.A.; Wilting, H.; Schramm, G. (Duesseldorf Univ. (Germany, F.R.). Abt. fuer Histologie und Embryologie)

    1989-11-01

    The present work discusses the influence of various parameters on the substrate temperature in a low pressure plasma. The measurement method chosen utilized Signotherm (Merck) temperature sensors embedded in silicon between two glass substrates. All measurements were made in a 200 G Plasma Processor from Technics Plasma GmbH. The substrate temperature is dependent on the process time, the RF power, the process gas and the position in the chamber. The substrate temperature increases with increasing process time and increasing power. Due to the location of the microwave port from the magnetron to the chamber, the substrate temperature is highest in the center of the chamber. Measurements performed in an air plasma yielded higher results than in an oxygen plasma. (orig.).

  16. Electron heating in low pressure capacitive discharges revisited

    Energy Technology Data Exchange (ETDEWEB)

    Kawamura, E.; Lieberman, M. A.; Lichtenberg, A. J. [Department of Electrical Engineering and Computer Sciences University of California, Berkeley, California 94720 (United States)

    2014-12-15

    The electrons in capacitively coupled plasmas (CCPs) absorb energy via ohmic heating due to electron-neutral collisions and stochastic heating due to momentum transfer from high voltage moving sheaths. We use Particle-in-Cell (PIC) simulations to explore these heating mechanisms and to compare the PIC results with available theories on ohmic and stochastic heating. The PIC results for ohmic heating show good agreement with the ohmic heating calculation of Lafleur et al. [Phys. Plasmas 20, 124503 (2013)]. The PIC results for stochastic heating in low pressure CCPs with collisionless sheaths show good agreement with the stochastic heating model of Kaganovich et al. [IEEE Trans. Plasma Sci. 34, 696 (2006)], which revises the hard wall asymptotic model of Lieberman [IEEE Trans. Plasma Sci. 16, 638 (1988)] by taking current continuity and bulk oscillation into account.

  17. Electron heating in low pressure capacitive discharges revisited

    International Nuclear Information System (INIS)

    Kawamura, E.; Lieberman, M. A.; Lichtenberg, A. J.

    2014-01-01

    The electrons in capacitively coupled plasmas (CCPs) absorb energy via ohmic heating due to electron-neutral collisions and stochastic heating due to momentum transfer from high voltage moving sheaths. We use Particle-in-Cell (PIC) simulations to explore these heating mechanisms and to compare the PIC results with available theories on ohmic and stochastic heating. The PIC results for ohmic heating show good agreement with the ohmic heating calculation of Lafleur et al. [Phys. Plasmas 20, 124503 (2013)]. The PIC results for stochastic heating in low pressure CCPs with collisionless sheaths show good agreement with the stochastic heating model of Kaganovich et al. [IEEE Trans. Plasma Sci. 34, 696 (2006)], which revises the hard wall asymptotic model of Lieberman [IEEE Trans. Plasma Sci. 16, 638 (1988)] by taking current continuity and bulk oscillation into account

  18. Electron heating in low pressure capacitive discharges revisited

    Science.gov (United States)

    Kawamura, E.; Lieberman, M. A.; Lichtenberg, A. J.

    2014-12-01

    The electrons in capacitively coupled plasmas (CCPs) absorb energy via ohmic heating due to electron-neutral collisions and stochastic heating due to momentum transfer from high voltage moving sheaths. We use Particle-in-Cell (PIC) simulations to explore these heating mechanisms and to compare the PIC results with available theories on ohmic and stochastic heating. The PIC results for ohmic heating show good agreement with the ohmic heating calculation of Lafleur et al. [Phys. Plasmas 20, 124503 (2013)]. The PIC results for stochastic heating in low pressure CCPs with collisionless sheaths show good agreement with the stochastic heating model of Kaganovich et al. [IEEE Trans. Plasma Sci. 34, 696 (2006)], which revises the hard wall asymptotic model of Lieberman [IEEE Trans. Plasma Sci. 16, 638 (1988)] by taking current continuity and bulk oscillation into account.

  19. Very low pressure high power impulse triggered magnetron sputtering

    Science.gov (United States)

    Anders, Andre; Andersson, Joakim

    2013-10-29

    A method and apparatus are described for very low pressure high powered magnetron sputtering of a coating onto a substrate. By the method of this invention, both substrate and coating target material are placed into an evacuable chamber, and the chamber pumped to vacuum. Thereafter a series of high impulse voltage pulses are applied to the target. Nearly simultaneously with each pulse, in one embodiment, a small cathodic arc source of the same material as the target is pulsed, triggering a plasma plume proximate to the surface of the target to thereby initiate the magnetron sputtering process. In another embodiment the plasma plume is generated using a pulsed laser aimed to strike an ablation target material positioned near the magnetron target surface.

  20. Study on the hydrogen negative ion in low pressure discharges

    International Nuclear Information System (INIS)

    Bruneteau, A.M.

    1983-07-01

    A new use of negative hydrogen ions is the production of intense fast neutral atom beams useful in plasma heating in thermonuclear heating. That is one of the reasons that started this study. The density of negative hydrogen ions in diffusion, and multipole-type low pressure (10 -3 - 10-2 Torr) discharges is deduced from the various formation and destruction processes of the species present in these discharges. The H - ions are essentially produced by dissociative attachment to vibrationally excited molecules and destroyed by processes the relative importance of which is discussed as a function of the discharge parameters. The experimental study of the density of the H - ions, measured by photodetachment, as a function of these parameters, coroborates the theoretical model [fr

  1. Numerical simulation of low pressure die-casting aluminum wheel

    Directory of Open Access Journals (Sweden)

    Mi Guofa

    2009-02-01

    Full Text Available The FDM numerical simulation software, ViewCast system, was employed to simulate the low pressure die casting (LPDC of an aluminum wheel. By analyzing the mold-fi lling and solidifi cation stage of the LPDC process, the distribution of liquid fraction, temperature field and solidification pattern of castings were studied. The potential shrinkage defects were predicted to be formed at the rim/spoke junctions, which is in consistence with the X-ray detection result. The distribution pattern of the defects has also been studied. A solution towards reducing such defects has been presented. The cooling capacity of the mold was improved by installing water pipes both in the side mold and the top mold. Analysis on the shrinkage defects under forced cooling mode proved that adding the cooling system in the mold is an effective method for reduction of shrinkage defects.

  2. [Invasive mould disease in haematological patients].

    Science.gov (United States)

    Ruiz-Camps, Isabel; Jarque, Isidro

    2014-01-01

    Invasive mould infections (IMI) are a persistent problem with high morbidity and mortality rates among patients receiving chemotherapy for hematological malignancies and hematopoietic stem cell transplant recipients. Management of IMI in this setting has become increasingly complex with the advent of new antifungal agents and diagnostic tests, which have resulted in different therapeutic strategies (prophylactic, empirical, pre-emptive, and directed). A proper assessment of the individual risk for IMI appears to be critical in order to use the best prophylactic and therapeutic approach and increase the survival rates. Among the available antifungal drugs, the most frequently used in the hematologic patient are fluconazole, mould-active azoles (itraconazole, posaconazole and voriconazole), candins (anidulafungin, caspofungin and micafungin), and lipid formulations of amphotericin B. Specific recommendations for their use, and criteria for selecting the antifungal agents are discussed in this paper. Copyright © 2014. Published by Elsevier Espana.

  3. THYC qualification on Vatican-1 low pressure tests

    International Nuclear Information System (INIS)

    Duval, C.; Guichard, J.

    1991-06-01

    PWR cores or fuel assemblies are components of a nuclear power plant involving single and two-phase flows in rod bundles. The knowledge of the detailed two-phase and three-dimensional flow patterns is necessary to evaluate the singularity (grids) and bypass effects on the Departure from Nucleate Boiling (DNB) in reactor cores during incidental transients. For that purpose, since 1989, the VATICAN experiment has been performed at EDF as a part of the qualification program of the three-dimensional computer code THYC, developed by EDF. The qualification strategy of the THYC software for PWR cores is the following: assuming the theoretical or experimental knowledge of regular and singular pressure drops and grid turbulence sources in single-phase, pressure drop multipliers and relative velocity in two-phase flow, the VATICAN experiment allows to evaluate the diffusion phenomena in two-phase flow. It provides thermalhydraulic measurements on a mock-up of a part of 900 MWe PWR fuel assembly in single and two-phase flows, with power and quality gradients. The first configuration of the mock-up, with simple spacer grids, is studied (VATICAN-1). The specific effects of mixing spacer grids will be compared to these data through a second configuration. The last void fraction measurements, using a γ-ray technique, performed on VATICAN-1 low pressure tests allowed to qualify a set of closure relations, particularly a model of little two-phase diffusion, adapted to two-phase flows at low pressure (5.0MPa). The qualification of subcooled boiling and diffusion models will continue on next VATICAN and other experimental campaigns [fr

  4. A characteristic of design solutions for flask moulding lines

    OpenAIRE

    Fedoryszyn, A.

    2007-01-01

    Moulding machines used in manufacture of moulds from synthetic bentonite sands constitute basic equipment of mechanised stands, work centres, and production lines. In the present article, a short characteristic of this equipment was given, basing on the generally accepted criteria of classification taking into consideration novel design solutions and principles of cooperation between individual sub-assemblies. Moulding equipment offered by domestic producers was described with emphasis put on...

  5. Conditions for mould growth on typical interior surfaces

    DEFF Research Database (Denmark)

    Møller, Eva B.; Andersen, Birgitte; Rode, Carsten

    2017-01-01

    Prediction of the risk for mould growth is an important parameter for the analysis and design of the hygrothermal performance of building constructions. However, in practice the mould growth does not always follow the predicted behavior described by the mould growth models. This is often explained...... by uncertainty in the real conditions of exposure. In this study, laboratory experiments were designed to determine mould growth at controlled transient climate compared to growth at constant climate. The experiment included three building materials with four different surface treatments. The samples were...

  6. Extreme ultraviolet spectroscopy of low pressure helium microwave driven discharges

    Science.gov (United States)

    Espinho, Susana; Felizardo, Edgar; Tatarova, Elena; Alves, Luis Lemos

    2016-09-01

    Surface wave driven discharges are reliable plasma sources that can produce high levels of vacuum and extreme ultraviolet radiation (VUV and EUV). The richness of the emission spectrum makes this type of discharge a possible alternative source in EUV/VUV radiation assisted applications. However, due to challenging experimental requirements, publications concerning EUV radiation emitted by microwave plasmas are scarce and a deeper understanding of the main mechanisms governing the emission of radiation in this spectral range is required. To this end, the EUV radiation emitted by helium microwave driven plasmas operating at 2.45 GHz has been studied for low pressure conditions. Spectral lines from excited helium atoms and ions were detected via emission spectroscopy in the EUV/VUV regions. Novel data concerning the spectral lines observed in the 23 - 33 nm wavelength range and their intensity behaviour with variation of the discharge operational conditions are presented. The intensity of all the spectral emissions strongly increases with the microwave power delivered to the plasma up to 400 W. Furthermore, the intensity of all the ion spectral emissions in the EUV range decreases by nearly one order of magnitude as the pressure was raised from 0.2 to 0.5 mbar. Work funded by FCT - Fundacao para a Ciencia e a Tecnologia, under Project UID/FIS/50010/2013 and grant SFRH/BD/52412/2013 (PD-F APPLAuSE).

  7. Development of hybrid low-pressure MSGC neutron detectors

    International Nuclear Information System (INIS)

    Gebauer, B.; Alimov, S.S.; Klimov, A.Yu.; Levchanovski, F.V.; Litvinenko, E.I.; Nikiforov, A.S.; Prikhodko, V.I.; Richter, G.; Rogov, V.; Schulz, Ch.; Shashkin, V.I.; Wilhelm, M.; Wilpert, Th.

    2004-01-01

    For very high rate and resolution time-resolved experiments at next generation pulsed spallation neutron sources like ESS large-area hybrid low-pressure micro-strip gas chamber detectors are being developed. Due to their thin composite converter foil and exponential gas multiplication commencing at the converter surfaces the detectors are free of parallax, and according to detailed modeling the very high transverse and longitudinal localization accuracies in the conversion and gas multiplication processes allow position and time resolutions of ∼100 μm and 8 cps. This will open up novel applications based on time-of-flight (TOF) and single-event detection with very high dynamic range, replacing integrating CCD and image plate detectors, e.g. in radiography/tomography, TOF Laue diffraction, single crystal diffraction and focusing low-Q SANS. In this conference report new results concerning the technical realization of this detector system are reported in conjunction with a brief summary of the detector principle and with reference to earlier results

  8. Endoscopic PIV measurements in a low pressure turbine rig

    Energy Technology Data Exchange (ETDEWEB)

    Kegalj, Martin; Schiffer, Heinz-Peter [Technische Universitaet Darmstadt (Germany). Department of Gas Turbines and Aerospace Propulsion

    2009-10-15

    Particle-Image-Velocimetry (PIV) is a useful way to acquire information about the flow in turbomachinery. Several premises have to be fulfilled to achieve high-quality data, for example, optical access, low vibrations and low reflections. However, not all test facilities comply with these requirements. If there is no optical access to the test area, measurements cannot be performed. The use of borescopic optics is a possible solution to this issue, as the access required is very small. Several different techniques can be used to measure the three components of the velocity vector, one of which is Stereo-PIV. These techniques require either large optical access from several viewing angles or highly complex setups. Orthogonal light sheet orientations in combination with borescopic optics using Planar-PIV can deliver sufficient information about the flow. This study will show the feasibility of such an approach in an enclosed test area, such as the interblade space in a Low-Pressure-Turbine-Rig. The results from PIV will be compared with data collected with conventional techniques, such as the Five-Hole-Probe and the 2-component Hot-Wire-Anemometry. An analysis of time- and phase-averaged data will be performed. (orig.)

  9. μ+ charge exchange and muonium formation in low pressure gases

    International Nuclear Information System (INIS)

    Fleming, D.G.; Mikula, R.J.; Garner, D.M.

    1982-04-01

    Using the basic muon spin rotation technique, the fractions of energetic positive muons thermalizing in diamagnetic environments (fsub(μ)) or as the paramagnetic muonium atom (fsub(Mu)) have been measured in low pressure pure gases (He, Ne, Ar, Kr, Xe, H 2 , N 2 , NH 3 , and CH 4 ) as well as in several gas mixtures (Ne/Xe, Ne/Ar, Ne/NH 3 , Ne/CH 4 ). In the pure gases, the muonium fractions fsub(Mu) are generally found to be smaller than expected from analogous proton charge exchange studies, particularly in the molecular gases. This is probably due to hot atom reactions of muonium following the charge exchange regime. Comparisons with monium formation in condensed matter as well as positronium formation in gases are also presented. In the gas mixtures, the addition of only a few hundred ppm of a dopant gas, which is exothermic for muonium formation (e.g. Xe), gives rise to an fsub(Mu) characteristic of the pure dopant gas itself, demonstrating the importance of the neutralization process right down to thermal energies. In all cases, the experimental signal amplitudes are found to be strongly pressure dependent, which is interpreted in terms of the time spent by the muon as neutral muonium in the charge exchange regime: tsub(n) < 0.2 ns. This time is generally shorter in the case of molecular gases than in rare gases

  10. Structure and oxygen incorporation in low pressure sputtered YBCO films

    International Nuclear Information System (INIS)

    Chaudhary, S.; Pandya, D. K.; Kashyap, S. C.

    2002-01-01

    Thin films of YBa 2 Cu 3 O 7- δ (YBCO) have been successfully grown by reactive RF-magnetron sputtering technique at low pressure. The oxygen partial pressure of 0.95 mTorr, a total pressure (argon and oxygen) of 1.9 mTorr, and a substrate temperature of 775 grad C resulted in good quality films with T C (R=0) = 85.3 K and J Cmag (4.2 K) ≅ 2x10 7 A/cm 2 . The incorporation of oxygen in the as-grown films has been controlled by using different ambient - oxygen, air or argon during in-situ cooling. The superconducting behaviour of the films was studied using resistance-temperature and low field ac-susceptibility measurements and correlated with their structure. All the films exhibited metallic conduction in the normal state. The oxygen- and air- cooled films were superconducting, possessing the usual orthorhombic structure. The argon-cooled films were non-superconducting possessing the tetragonal structure, thus implying that the structure of the film during deposition is tetragonal which transforms to either of the oxygen rich orthorhombic-I or -II phases depending upon the oxygen/air ambient. The 'δ' values of 0.14, 0.32 and 0.70 and higher 'c'-parameters of 1.1785, 1.180 and 1.183 nm have been obtained for oxygen, air and argon cooled films respectively. (Authors)

  11. Presence of moulds and mycotoxins in spices

    Directory of Open Access Journals (Sweden)

    Karan Dragica D.

    2005-01-01

    Full Text Available In this paper there are presented the results of mycologic and mycotoxicologic analysis of seven spices which are being used for production of meat products. Using standard mycologic methods, in all the tested samples, we noticed a presence of moulds. By quality and quantity, most represented are genera: Aspergillus and Penicillium. With smaller occurrence there are presented genera: Rhizopus, Mucor, Paecylomyces and Absydia. Mycotoxins - ochratoxin, aflatoxins and zearalenon, are detected in samples of ground white pepper, ginger, cloves and ground caraway.

  12. Sheath heating in low-pressure capacitive radio frequency discharges

    International Nuclear Information System (INIS)

    Wood, B.P.

    1991-01-01

    Capacitively coupled, parallel plate, r.f. discharges are commonly used for materials processing. The electrons in such a discharge gain and lose energy by reflection from the oscillating sheaths which form at the electrodes. Previous models of the electron heating by this mechanism have assumed that the sheath motion is slow compared to the electron thermal velocity, so that the electron energy change from each reflection is small. Here, the heating rate, density, and sheath width relations are derived analytically in the limit of very fast sheath motion. Numerical results are presented spanning the slow and fast limits. Results from particle-in-cell simulations show that in the large-energy-change regime, an electron beam is produced on each sheath expansion. At low pressure, this beam can traverse the plasma and interact with the sheath at the opposite electrode, producing a beam energy and density dependence on the length of the discharge. The beam produces a time and space varying warm tail on the electron energy distribution. Two revised heating models are derived, assuming power-law and two-temperature electron energy distributions, with temporal variation in electron temperature. These revised models yield new predictions for the variation of the power, density, and sheath thickness with applied r.f. voltage. These predictions are compared with simulation results and laboratory experiment. The electron sheath motion is investigated experimentally by observing the signal on a floating probe in the sheath region. This is compared to the signal product by a non-linear circuit model which accounts for the perturbation of the sheath potential by the probe and includes various forms of sheath motion. The experimental observations are consistent with the analytical predictions. Experimental observations of plasma-sheath resonance oscillations are presented which agree with analytical predictions

  13. Sampling And Identifying Of Mould In The Library Building

    Directory of Open Access Journals (Sweden)

    Abdul Wahab Suriani Ngah

    2016-01-01

    Full Text Available Despite the growing concern over mould and fungi infestations on library building, little has been reported in the literature on the development of an objective tool and criteria for measuring and characterising the mould and fungi. In this paper, an objective based approach to mould and fungi growth assessment using various sampling techniques and its identification using microscopic observation are proposed. This study involved three library buildings of Higher Institution Educational in Malaysia for data collection purpose and study of mould growth. The mould sampling of three libraries was collected using Coriolis air sampler, settling plate air sampling using Malt Extract Agar (MEA, IAQ MOLD Alexeter IAQ-Pro Asp/Pen® Test and swab sampling techniques. The IAQ MOLD Alexeter IAQ-Pro Asp/Pen® Test and traditional method technique identified various mould species immediately on the site, and the microscopic observation identifies common types of the mould such as Aspergillus, Penicillium and Stachybotrys’s. The sample size and particular characteristics of each library will result in the mould growth pattern and finding.

  14. Advances in precision machining and moulding technology bring design opportunities.

    Science.gov (United States)

    Glendening, Paul

    2008-09-01

    Machining of materials for medical applications has moved to a new level of precision. In parallel with this, moulding technology has improved through the increased use of sensors in moulds, enhanced design simulation and processes such as micromoulding. This article examines the opportunities offered by these developments and includes examples of mass produced parts that demonstrate the new capabilities useful to product designers.

  15. Characterization of moulds associated with processed garri stored ...

    African Journals Online (AJOL)

    Characterization of moulds associated with processed white and yellow garri stored at ambient temperature for 40 days was investigated. The moulds isolated from white garri (%) were: Aspergillus spp 35.3, Penicillium spp 23.53, Fusarium spp 2.94, Mucor spp 17.65, Alternaria spp 5.88, Cladosporium sp 2.94 and ...

  16. Modeling and Optimization of Phenol Formaldehyde Resin Sand Mould System

    Directory of Open Access Journals (Sweden)

    Chate G. R.

    2017-06-01

    Full Text Available Chemical bonded resin sand mould system has high dimensional accuracy, surface finish and sand mould properties compared to green sand mould system. The mould cavity prepared under chemical bonded sand mould system must produce sufficient permeability and hardness to withstand sand drop while pouring molten metal through ladle. The demand for improved values of permeability and mould hardness depends on systematic study and analysis of influencing variables namely grain fineness number, setting time, percent of resin and hardener. Try-error experiment methods and analysis were considered impractical in actual foundry practice due to the associated cost. Experimental matrices of central composite design allow conducting minimum experiments that provide complete insight of the process. Statistical significance of influencing variables and their interaction were determined to control the process. Analysis of variance (ANOVA test was conducted to validate the model statistically. Mathematical equation was derived separately for mould hardness and permeability, which are expressed as a non-linear function of input variables based on the collected experimental input-output data. The developed model prediction accuracy for practical usefulness was tested with 10 random experimental conditions. The decision variables for higher mould hardness and permeability were determined using desirability function approach. The prediction results were found to be consistent with experimental values.

  17. Investigation of field temperature in moulds of foamed plaster

    Directory of Open Access Journals (Sweden)

    M. Pawlak

    2007-12-01

    Full Text Available Plaster moulds used in precision foundry are characterized by a very low permeability which, in the case of classic plaster moulds, equals to about 0,01÷0,02 m2/(MPa·s. One of the most effective methods for increasing the permeability is a foaming treatment. Another characteristic feature of plaster is its very good insulating power which has influence on the process of solidification and cooling of a cast and also on a knock-out property. This insulating power is a function of thermophysical properties of plaster which, in turn, depend mainly on the mineralogical composition of the mould material, its bulk density as well as on the temperature of the pouring alloy. In the case of a foamed plaster mould an increase of the degree of foaming increases its porosity which causes a change in its thermophysical properties, thereby increasing susceptibility of the mass to overheating. The susceptibility of the plaster layer surrounding the cast to overheating is favorable because it makes it easier to knock-out of the cast by immersing the hot mould in cold water. Thermal and phase tensions that are created during this process cause fast destruction of plaster. This paper describes our investigations aimed at the determination of the dependence of the mould temperature field on the time of the cast stay in the mould, as recorded in a process of an unsteady heat flow. The determined data were planned to be used for estimation of the technological properties of the plaster mould. The tests were carried out using the plaster α-Supraduro and Alkanol XC (foaming agent. The test mould had a diameter of Ø 120 mm with centrally situated mould cavity of Ø 30 mm. Plaster moulds with a degree of foaming 20; 32,5 and 45% and comparatively from non-foaming plaster were tested and their temperatures were measured at the distance x=2; 9; 21; 25;27; 30 mm from the mould cavity within 25 min. Analysis of the results leads to the conclusion, that the highest

  18. Low-pressure water-cooled inductively coupled plasma torch

    Science.gov (United States)

    Seliskar, Carl J.; Warner, David K.

    1988-12-27

    An inductively coupled plasma torch is provided which comprises an inner tube, including a sample injection port to which the sample to be tested is supplied and comprising an enlarged central portion in which the plasma flame is confined; an outer tube surrounding the inner tube and containing water therein for cooling the inner tube, the outer tube including a water inlet port to which water is supplied and a water outlet port spaced from the water inlet port and from which water is removed after flowing through the outer tube; and an r.f. induction coil for inducing the plasma in the gas passing into the tube through the sample injection port. The sample injection port comprises a capillary tube including a reduced diameter orifice, projecting into the lower end of the inner tube. The water inlet is located at the lower end of the outer tube and the r.f. heating coil is disposed around the outer tube above and adjacent to the water inlet.

  19. Bond strength investigation of two shot moulded polymer

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul

    This report on the project “Bond strength investigation of two shot moulded polymers” has been submitted for fulfilling the requirements for the course “Experimental Plastic Technology – 42234” at IPL-DTU. Two shot moulding is a classic manufacturing process to combine two different polymers...... in a single product and it is getting more and more importance day by day. One of the biggest challenges of two shot moulding is to achieve a reasonably good bonding between two polymers. The purpose of this project is to investigate the effects of different process, material and machine parameters...... on the bond strength of two shot moulded polymers. For the experiments two engineering polymers (PS and ABS) were used. After all the experimental work, several parameters were found which could effectively control the bond strength of two shot moulded polymers. This report also presents different aspects...

  20. Advances in Physarum machines sensing and computing with Slime mould

    CERN Document Server

    2016-01-01

    This book is devoted to Slime mould Physarum polycephalum, which is a large single cell capable for distributed sensing, concurrent information processing, parallel computation and decentralized actuation. The ease of culturing and experimenting with Physarum makes this slime mould an ideal substrate for real-world implementations of unconventional sensing and computing devices The book is a treatise of theoretical and experimental laboratory studies on sensing and computing properties of slime mould, and on the development of mathematical and logical theories of Physarum behavior. It is shown how to make logical gates and circuits, electronic devices (memristors, diodes, transistors, wires, chemical and tactile sensors) with the slime mould. The book demonstrates how to modify properties of Physarum computing circuits with functional nano-particles and polymers, to interface the slime mould with field-programmable arrays, and to use Physarum as a controller of microbial fuel cells. A unique multi-agent model...

  1. Simulation of Air Entrapment and Resin Curing During Manufacturing of Composite Cab Front by Resin Transfer Moulding Process

    Directory of Open Access Journals (Sweden)

    Kuppusamy Raghu Raja Pandiyan

    2017-09-01

    Full Text Available Mould filling and subsequent curing are the significant processing stages involved in the production of a composite component through Resin Transfer Moulding (RTM fabrication technique. Dry spot formation and air entrapment during filling stage caused by improper design of filling conditions and locations that lead to undesired filling patterns resulting in defective RTM parts. Proper placement of inlet ports and exit vents as well as by adjustment of filling conditions can alleviate the problems during the mould filling stage. The temperature profile used to polymerize the resin must be carefully chosen to reduce the cure time. Instead of trial and error methods that are expensive, time consuming, and non-optimal, we propose a simulation-based optimization strategy for a composite cab front component to reduce the air entrapment and cure stage optimization. In order to be effective, the optimization strategy requires an accurate simulation of the process utilizing submodels to describe the raw material characteristics. Cure reaction kinetics and chemo-rheology were the submodels developed empirically for an unsaturated polyester resin using experimental data. The simulations were performed using commercial software PAM RTM 2008, developed by ESI Technologies. Simulation results show that the use of increase in injection pressure at the inlet filling conditions greatly reduce the air entrapped. For the cab front, the alteration of injection pressure with proper timing of vent opening reduced the air entrapped during mould filling stage. Similarly, the curing simulation results show that the use of higher mould temperatures effectively decreases the cure time as expected.

  2. Numerical simulations of self-pinched transport of intense ion beams in low-pressure gases

    International Nuclear Information System (INIS)

    Rose, D.V.; Ottinger, P.F.; Welch, D.R.; Oliver, B.V.; Olson, C.L.

    1999-01-01

    The self-pinched transport of intense ion beams in low-pressure background gases is studied using numerical simulations and theoretical analysis. The simulations are carried out in a parameter regime that is similar to proton beam experiments being fielded on the Gamble II pulsed power generator [J. D. Shipman, Jr., IEEE Trans. Nucl. Sci. NS-18, 243 (1971)] at the Naval Research Laboratory. Simulation parameter variations provide information on scaling with background gas species, gas pressure, beam current, beam energy, injection angles, and boundaries. The simulation results compare well with simple analytic scaling arguments for the gas pressure at which the effective net current should peak and with estimates for the required confinement current. The analysis indicates that the self-pinched transport of intense proton beams produced on Gamble II (1.5 MeV, 100 kA, 3 cm radius) is expected to occur at gas pressures between 30 and 80 mTorr of He or between 3 and 10 mTorr of Ar. The significance of these results to ion-driven inertial confinement fusion is discussed. copyright 1999 American Institute of Physics

  3. Thermal Stress Analysis for Ceramics Stalk in the Low Pressure Die Casting Machine

    Science.gov (United States)

    Noda, Nao-Aki; Hendra, Nao-Aki; Takase, Yasushi; Li, Wenbin

    Low pressure die casting (LPDC) is defined as a net shape casting technology in which the molten metal is injected at high speeds and pressure into a metallic die. The LPDC process is playing an increasingly important role in the foundry industry as a low-cost and high-efficiency precision forming technique. The LPDC process is that the permanent die and filling systems are placed over the furnace containing the molten alloy. The filling of the cavity is obtained by forcing the molten metal by means of a pressurized gas in order to rise into a ceramic tube, which connects the die to the furnace. The ceramics tube called stalk has high temperature resistance and high corrosion resistance. However, attention should be paid to the thermal stress when the stalk is dipped into the molten aluminum. It is important to develop the design of the stalk to reduce the risk of fracture because of low fracture toughness of ceramics. In this paper, therefore, the finite element method is applied to calculate the thermal stresses when the stalk is dipped into the crucible by varying the dipping speeds and dipping directions. It is found that the thermal stress can be reduced by dipping slowly if the stalk is dipped into the crucible vertically, while the thermal stress can be reduced by dipping fast if it is dipped horizontally.

  4. Development of a 1200 KW/CYL low pressure dual fuel engine for LNG carriers

    Energy Technology Data Exchange (ETDEWEB)

    Grosshans, G. [S.E.M.T.-Pielstick, Thermodynamical Project Dept. (France)

    1998-12-31

    This paper describes the design and feasibility tests of a 570 mm bore 4 stroke low pressure (L.P.) dual fuel engine rated at 20.9 bar BMEP meant for the propulsion of LNG carriers. The basic design features which are to be in accordance with classification societies safety rules are described: individual electro hydraulic valves located in the air manifold ducts, pilot injection, monitoring system etc. The engine capability to burn variable liquid/gas fuel proportions have been investigated with diesel oil and heavy fuel and possible running zones are defined. This ensures the possibility of the engine to cope with the different boil off gas quantity emanating from the ship`s tank during her loaded - and ballast - journeys. With the very lean setting of this engine, no adverse influence of the high ash lube-oil additives were found during the tests. Further tests are necessary to confirm that possible more significant fouling of the combustion chamber is still acceptable. (au)

  5. CAE applications in a thermoforming mould design

    International Nuclear Information System (INIS)

    Marjuki, AR; Mohd Ghazali, FA; Ismail, N M; Sulaiman, S; Mohd Khairuddin, I; Majeed, Anwar P P A; Jaafar, AA; Basri, S; Mustapha, F

    2016-01-01

    Preparation of honeycomb layer is a critical step for successful fabrications of thermoformed based sandwiched structures. This paper deals with an initial investigation on the rapid manufacturing process of corrugated sheet with 120° dihedral angles. Time history of local displacements and thickness, assuming viscous dominated material model for a 1mm thick thermoformable material, was computed by using ANSYS ® Polyflow solver. The quality of formed surfaces was evaluated for selection of mould geometry and assessment of two common variants of thermoforming process. Inadequate mesh refinement of a membrane elements produces satisfactorily detailing and incomplete forming. A perfectly uniform material distribution was predicted using drape forming process. However, the geometrical properties of vacuum formed part are poorly distributed and difficult to control with increasing inflation volumes. Details of the discrepancies and the contributions of the CAE tool to complement traditional trial and error methodology in the process and design development are discussed. (paper)

  6. Application of microwaves for incinerating waste shell moulds and cores

    Directory of Open Access Journals (Sweden)

    K. Granat

    2008-08-01

    Full Text Available In the paper, investigation results of microwave heating application for incinerating waste shell moulds and cores made of moulding sands with thermosetting resins are presented. It was found that waste shell cores or shell moulds left after casting, separated from moulding sand, can be effectively incinerated. It was evidenced that microwave heating allows effective control of this process and its results. Incineration of waste moulds and cores made of commercial grades of resin-coated moulding sand using microwave heating was found to be an effective way of their utilisation. It was determined that the optimum burning time of these wastes (except those insufficiently disintegrated and not mixed with an activating agent is maximum 240 s at the used magnetron power of 650 W. It was noticed that proper disintegration of the wastes and use of suitable additives to intensify the microwave heating process guarantee significant reduction of the process time and its full stabilisation. Application of microwave heating for incinerating waste shell moulds and cores ensure substantial and measurable economic profits due to shorter process time and lower energy consumption.

  7. 49 CFR 192.623 - Maximum and minimum allowable operating pressure; Low-pressure distribution systems.

    Science.gov (United States)

    2010-10-01

    ... distribution systems. (a) No person may operate a low-pressure distribution system at a pressure high enough to...) No person may operate a low pressure distribution system at a pressure lower than the minimum... 49 Transportation 3 2010-10-01 2010-10-01 false Maximum and minimum allowable operating pressure...

  8. Bulk characterization of pharmaceutical powders by low-pressure compression II

    DEFF Research Database (Denmark)

    Hagsten Sørensen, A.; Sonnergaard, Jørn; Hovgaard, L.

    2006-01-01

    The aim of the present study was to investigate the effect of punch and die diameter, sample size, compression speed, and particle size on two low-pressure compression-derived parameters; the compressed density and the Walker w parameter. The excellent repeatability of the low-pressure compressio...

  9. The Compositions: Biodegradable Material - Typical Resin, as Moulding Sands’ Binders

    Directory of Open Access Journals (Sweden)

    Major-Gabryś K.

    2015-03-01

    Full Text Available The paper presents possibility of using biodegradable materials as parts of moulding sands’ binders based on commonly used in foundry practice resins. The authors focus on thermal destruction of binding materials and thermal deformation of moulding sands with tested materials. All the research is conducted for the biodegradable material and two typical resins separately. The point of the article is to show if tested materials are compatible from thermal destruction and thermal deformation points of view. It was proved that tested materials characterized with similar thermal destruction but thermal deformation of moulding sands with those binders was different.

  10. Galactomyces geotrichum - moulds from dairy products with high biotechnological potential.

    Science.gov (United States)

    Grygier, Anna; Myszka, Kamila; Rudzińska, Magdalena

    2017-01-01

    The article reviews the properties of the Galactomyces geotrichum species, the mould that is most important for the dairy industry. G. geotrichum mould has been isolated from milk, cheeses and alcoholic beverage. Its presence in food products makes it possible to obtain a characteristic aroma and taste, which corresponds to the needs and preferences of consumers. G. geotrichum plays an important role in ecology, where the mould is employed for the degradation of various hazardous substances and wastewater treatment. It has also been found to have potential for biofuel production. In addition to this, G. geotrichum can be applicable in two further major areas: agriculture and health protection.

  11. Seed disinfection effect of atmospheric pressure plasma and low pressure plasma on Rhizoctonia solani.

    Science.gov (United States)

    Nishioka, Terumi; Takai, Yuichiro; Kawaradani, Mitsuo; Okada, Kiyotsugu; Tanimoto, Hideo; Misawa, Tatsuya; Kusakari, Shinichi

    2014-01-01

    Gas plasma generated and applied under two different systems, atmospheric pressure plasma and low pressure plasma, was used to investigate the inactivation efficacy on the seedborne pathogenic fungus, Rhizoctonia solani, which had been artificially introduced to brassicaceous seeds. Treatment with atmospheric plasma for 10 min markedly reduced the R. solani survival rate from 100% to 3% but delayed seed germination. The low pressure plasma treatment reduced the fungal survival rate from 83% to 1.7% after 10 min and the inactivation effect was dependent on the treatment time. The seed germination rate after treatment with the low pressure plasma was not significantly different from that of untreated seeds. The air temperature around the seeds in the low pressure system was lower than that of the atmospheric system. These results suggested that gas plasma treatment under low pressure could be effective in disinfecting the seeds without damaging them.

  12. Imprinted and injection-molded nano-structured optical surfaces

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Højlund-Nielsen, Emil; Clausen, Jeppe Sandvik

    2013-01-01

    . In this paper, nanostructured polymer surfaces suitable for up-scalable polymer replication methods, such as imprinting/embossing and injection-molding, are discussed. The limiting case of injection-moulding compatible designs is investigated. Anti-reflective polymer surfaces are realized by replication...

  13. Magic with moulds: Meiotic and mitotic crossing over in Neurospora ...

    Indian Academy of Sciences (India)

    2006-02-16

    Feb 16, 2006 ... Home; Journals; Journal of Biosciences; Volume 31; Issue 1. Commentary: Magic with moulds: Meiotic and mitotic crossing over in Neurospora inversions and duplications. Durgadas P Kasbekar. Volume 31 Issue 1 March 2006 pp 3-4 ...

  14. Comparison of test methods for mould growth in buildings

    DEFF Research Database (Denmark)

    Bonderup, Sirid; Gunnarsen, Lars Bo; Knudsen, Sofie Marie

    2016-01-01

    renovation needs. This is of importance when hidden surface testing would require destructive measures and subsequent renovation. After identifying available methods on the Danish market for assessing mould growth in dwellings, a case study was conducted to test the usefulness of the methods in four......The purpose of this work is to compare a range of test methods and kits for assessing whether a building structure is infested by mould fungi. A further purpose of this work is to evaluate whether air-based methods for sampling fungal emissions provide information qualifying decisions concerning...... methods measure different aspects relating to mould growth and vary in selectivity and precision. The two types of air samples indicated low levels of mould growth, even where the results of the other methods indicated high to moderate growth. With methods based on culture and DNA testing some differences...

  15. Are motorways rational from slime mould's point of view?

    NARCIS (Netherlands)

    Adamatzky, A.; Akl, S.; Alonso-Sanz, R.; van Dessel, W.; Ibrahim, Z.; Ilachinski, A.; Jones, J.; Kayem, A.V.D.M.; Martínez, G.J.; de Oliveira, P.; Prokopenko, M.; Schubert, T.; Sloot, P.; Strano, E.; Yang, X.-S.

    2013-01-01

    We analyse the results of our experimental laboratory approximation of motorway networks with slime mould Physarum polycephalum. Motorway networks of 14 geographical areas are considered: Australia, Africa, Belgium, Brazil, Canada, China, Germany, Iberia, Italy, Malaysia, Mexico, the Netherlands, UK

  16. Sharp tipped plastic hollow microneedle array by microinjection moulding

    Science.gov (United States)

    Yung, K. L.; Xu, Yan; Kang, Chunlei; Liu, H.; Tam, K. F.; Ko, S. M.; Kwan, F. Y.; Lee, Thomas M. H.

    2012-01-01

    A method of producing sharp tipped plastic hollow microneedle arrays using microinjection moulding is presented in this paper. Unlike traditional approaches, three mould inserts were used to create the sharp tips of the microneedles. Mould inserts with low surface roughness were fabricated using a picosecond laser machine. Sharp tipped plastic hollow microneedles 500 µm in height were fabricated using a microinjection moulding machine developed by the authors’ group. In addition, the strength of the microneedle was studied by simulation and penetration experiments. Results show that the microneedles can penetrate into skin, delivering liquid successfully without any breakage or severe deformation. Techniques presented in this paper can be used to fabricate sharp tipped plastic hollow microneedle arrays massively with low cost.

  17. Sharp tipped plastic hollow microneedle array by microinjection moulding

    International Nuclear Information System (INIS)

    Yung, K L; Xu, Yan; Kang, Chunlei; Liu, H; Tam, K F; Ko, S M; Kwan, F Y; Lee, Thomas M H

    2012-01-01

    A method of producing sharp tipped plastic hollow microneedle arrays using microinjection moulding is presented in this paper. Unlike traditional approaches, three mould inserts were used to create the sharp tips of the microneedles. Mould inserts with low surface roughness were fabricated using a picosecond laser machine. Sharp tipped plastic hollow microneedles 500 µm in height were fabricated using a microinjection moulding machine developed by the authors’ group. In addition, the strength of the microneedle was studied by simulation and penetration experiments. Results show that the microneedles can penetrate into skin, delivering liquid successfully without any breakage or severe deformation. Techniques presented in this paper can be used to fabricate sharp tipped plastic hollow microneedle arrays massively with low cost. (paper)

  18. Transcription of Small Surface Structures in Injection Molding - an Experimental Study

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Kjær, Erik Michael

    2001-01-01

    The ability to replicate the surface roughness from mold wall to the plastic part in injection moldning has many functional and cosmetic important implications from medical use to designer products. Generally the understanding of surface transcription i.e the the replication of the surface...... structure from the mould to plastic part, also relates to micro injection moulding and moulding of parts with specific micro structures on the surface such as optical parts. The present study concerns transcription of surface roughness as a function of process parameters. The study is carried out...

  19. Measuring autogenous strain of concrete with corrugated moulds

    DEFF Research Database (Denmark)

    Tian, Qian; Jensen, Ole Mejlhede

    2008-01-01

    A reliable technique to quantify autogenous strain is a prerequisite to numerical modeling in stress calculations for high performance concrete. The introducing of a special kind of corrugated tube mould helps to transforming volume strain measurement into liner strain measurement in horizontal...... direction for fluid concrete, which not only realizes the continuous monitoring of the autogenous shrinkage since casting, but also effectively eliminates the disturbance resulting from gravity, temperature variation and mould restraint on measuring results. Based on this measuring technique, this paper...

  20. Report on converging insert moulding with µ-IM

    DEFF Research Database (Denmark)

    Islam, Aminul

    moulding with µ-IM  Task 5.2.1 and COTECH demonstrator: guide line for 5PRC production based on the concept of Task 5.2.1 Information and results provided by this deliverable will be directly used for one of the COTECH demonstrators production which will call for convergent insert moulding with µ......Task 5.2.1 deals with the technical feasibility of converging the state-of-the-art µ IM process with insert moulding to offer a wide range of multi-material µ components. The main objective of this deliverable is to summarize state-of-the-art information and to make the guideline needed...... for the convergence. In particular the following aspects are summed up in the deliverable:  Need for converging insert moulding with µ-IM  Objectives and expected outcome from task 5.2.1  State-of-the-art micro insert moulding and different scenario of micro insert moulding  Challenges ahead of converging insert...

  1. A new method for decontamination of radioactive waste using low-pressure arc discharge

    International Nuclear Information System (INIS)

    Fujiwara, Kazutoshi; Furukawa, Shizue; Adachi, Kazuo; Amakawa, Tadashi; Kanbe, Hiromi

    2006-01-01

    In this paper, the decontamination features of the low-pressure arc-discharge method for radioactive waste generated in the operation and maintenance of nuclear power plants were examined. The low-pressure arc-discharge method was applied to type 304 stainless-steel, type 316L stainless-steel, alloy 600 and carbon-steel covered with radioactive corrosion products. Approximately, 80% of the radioactivity build up on stainless-steels could be removed by the low-pressure arc discharge

  2. Effects of non-Maxwellian electron velocity distribution function on two-stream instability in low-pressure discharges

    International Nuclear Information System (INIS)

    Sydorenko, D.; Smolyakov, A.; Kaganovich, I.; Raitses, Y.

    2007-01-01

    Electron emission from discharge chamber walls is important for plasma maintenance in many low-pressure discharges. The electrons emitted from the walls are accelerated by the sheath electric field and are injected into the plasma as an electron beam. Penetration of this beam through the plasma is subject to the two-stream instability, which tends to slow down the beam electrons and heat the plasma electrons. In the present paper, a one-dimensional particle-in-cell code is used to simulate these effects both in a collisionless plasma slab with immobile ions and in a cross-field discharge of a Hall thruster. The two-stream instability occurs if the total electron velocity distribution function of the plasma-beam system is a nonmonotonic function of electron speed. Low-pressure plasmas can be depleted of electrons with energy above the plasma potential. This study reveals that under such conditions the two-stream instability depends crucially on the velocity distribution function of electron emission. It is shown that propagation of the secondary electron beams in Hall thrusters may be free of the two-stream instability if the velocity distribution of secondary electron emission is a monotonically decaying function of speed. In this case, the beams propagate between the walls with minimal loss of the beam current and the secondary electron emission does not affect the thruster plasma properties

  3. Thermally induced atomic diffusion at the interface between release agent coating and mould substrate in a glass moulding press

    Energy Technology Data Exchange (ETDEWEB)

    Masuda, Jun; Fukase, Yasushi [Toshiba Machine Co., Ltd, Ooka 2068-3, Numazu-Shi, Shizuoka-Ken, 410-8510 (Japan); Yan Jiwang; Zhou Tianfeng; Kuriyagawa, Tsunemoto, E-mail: yanjw@pm.mech.tohoku.ac.jp [Department of Mechanical Systems and Design, Graduate School of Engineering, Tohoku University, Aoba 6-6-01, Aramaki, Aoba-ku, Sendai 980-8579 (Japan)

    2011-06-01

    In a glass moulding press (GMP) for refractive/diffractive hybrid lenses, to improve the service life of nickel-phosphorus (Ni-P) plated moulds, it is necessary to control the diffusion of constituent elements from the mould into the release agent coating. In this study, diffusion phenomena of constituents of Ni-P plating are investigated for two types of release agent coatings, iridium-platinum (Ir-Pt) and iridium-rhenium (Ir-Re), by cross-sectional observation, compositional analysis and stress measurements. The results show that Ni atoms in the plating layer flow from regions of compressive stress to regions of tensile stress. In the case of the Ir-Pt coated mould, the diffusion of Ni is promoted from the grain boundaries between the Ni and Ni{sub 3}P phases in the plating towards the surface of the Ir-Pt coating. However, in the Ir-Re coated mould, the diffusion of Ni is suppressed because the diffusion coefficient of Ni in the Ir-Re alloy is smaller than that in the Ir-Pt alloy, although the stress state is similar in both cases. By controlling the diffusion of Ni atoms, the use of Ir-Re alloy as a release agent coating for Ni-P plated moulds is expected to lead to a high degree of durability.

  4. Turbine airfoil cooling system with cooling systems using high and low pressure cooling fluids

    Science.gov (United States)

    Marsh, Jan H.; Messmann, Stephen John; Scribner, Carmen Andrew

    2017-10-25

    A turbine airfoil cooling system including a low pressure cooling system and a high pressure cooling system for a turbine airfoil of a gas turbine engine is disclosed. In at least one embodiment, the low pressure cooling system may be an ambient air cooling system, and the high pressure cooling system may be a compressor bleed air cooling system. In at least one embodiment, the compressor bleed air cooling system in communication with a high pressure subsystem that may be a snubber cooling system positioned within a snubber. A delivery system including a movable air supply tube may be used to separate the low and high pressure cooling subsystems. The delivery system may enable high pressure cooling air to be passed to the snubber cooling system separate from low pressure cooling fluid supplied by the low pressure cooling system to other portions of the turbine airfoil cooling system.

  5. CONTRIBUTIONS TO DIVERSIFY SOLES MOULDS THAT FORMS DIRECTLY ON FACES SHOES

    Directory of Open Access Journals (Sweden)

    IONESCU Cozmin

    2015-05-01

    Full Text Available The classical moulds which are currently used for forming the soles directly on the uppers, allow obtaining one sole model. One mould for each foot is made, and at least one mould for each size number in the size number series. To manufacture one single sole model in the sizes series an average set of 16 moulds are needed. Changing the model implies the entire production of a new set of moulds. Therefore, a large diversification of the soles requires the manufacturing a quantity of moulds sets equal with the quantity of sole models. In this paper are presented solutions to obtain more cavity shapes in the same mould, through the use of modular interchangeable pieces. The moulds with versatile cavities have the same functional characteristics as the moulds with unique cavities, are usable on the same type of machines and can be used independently or together with the classical moulds. A brief analysis on the technological processes for manufacturing moulds with versatile cavities reveals a significant lowering of the manufacturing time for moulds in which will be obtained other sole models. This is due to the fact that some of the mould parts are reused. In conclusion, the producers that chose this type of moulds can launch on the market new models in a shorter time and at lower prices.

  6. Low pressure microenvironments: Methane production at 50 mbar and 100 mbar by methanogens

    Science.gov (United States)

    Mickol, Rebecca L.; Kral, Timothy A.

    2018-04-01

    Low pressure is often overlooked in terms of possible biocidal effects when considering a habitable environment on Mars. Few experiments have investigated the ability for microorganisms to actively grow under low pressure conditions, despite the atmosphere being a location on Earth where organisms could be exposed to these pressures. Three species of methanogens (Methanobacterium formicicum, Methanosarcina barkeri, Methanococcus maripaludis) were tested for their ability to actively grow (demonstrate an increase in methane production and optical density) within low-pressure microenvironments at 50 mbar or 100 mbar. M. formicicum was the only species to demonstrate both an increase in methane and an increase in optical density during the low-pressure exposure period for experiments conducted at 50 mbar and 100 mbar. In certain experiments, M. barkeri showed an increase in optical density during the low-pressure exposure period, likely due to the formation of multicellular aggregates, but minimal methane production (conditions. Results indicate that low pressure exposure may just be inhibitory during the exposure itself, and metabolism may resume following incubation under more ideal conditions. Further work is needed to address growth/survival under Mars surface pressures.

  7. Influence of the reclamation method of spent moulding sands on the possibility of creating favourable conditions for gases flow in a mould

    Directory of Open Access Journals (Sweden)

    Łucarz M.

    2017-03-01

    Full Text Available The results of investigations concerning the influence of the applied sand matrix (fresh sand, reclaim on the properties of moulding sands used for production of large dimensional castings (ingot moulds, ladles, are presented in the hereby paper. The performed investigations were aimed at determining the influence of various reclamation methods of spent moulding sands on the quality of the obtained reclaimed material. Moulding sands were prepared on the fresh quartz matrix as well as on sand matrices obtained after various reclamation methods. The selected moulding sand parameters were tested (strength, permeability, grindability, ignition losses, pH reactions. It can be stated, on the basis of the performed investigations, that the kind of the applied moulding sand matrix is of an essential meaning from the point of view of creating conditions minimising formation of large amounts of gases and their directional migration in a casting mould.

  8. The first report on mushroom green mould disease in Croatia.

    Science.gov (United States)

    Hatvani, Lóránt; Sabolić, Petra; Kocsubé, Sándor; Kredics, László; Czifra, Dorina; Vágvölgyi, Csaba; Kaliterna, Joško; Ivić, Dario; Đermić, Edyta; Kosalec, Ivan

    2012-12-01

    Green mould disease, caused by Trichoderma species, is a severe problem for mushroom growers worldwide, including Croatia. Trichoderma strains were isolated from green mould-affected Agaricus bisporus (button or common mushroom) compost and Pleurotus ostreatus (oyster mushroom) substrate samples collected from Croatian mushroom farms. The causal agents of green mould disease in the oyster mushroom were T. pleurotum and T. pleuroticola, similar to other countries. At the same time, the pathogen of A. bisporus was exclusively the species T. harzianum, which is different from earlier findings and indicates that the range of mushroom pathogens is widening. The temperature profiles of the isolates and their hosts overlapped, thus no range was found that would allow optimal growth of the mushrooms without mould contamination. Ferulic acid and certain phenolic compounds, such as thymol showed remarkable fungistatic effect on the Trichoderma isolates, but inhibited the host mushrooms as well. However, commercial fungicides prochloraz and carbendazim were effective agents for pest management. This is the first report on green mould disease of cultivated mushrooms in Croatia.

  9. PLC and SCADA based automation of injection casting process for casting of uranium-zirconium blanket fuel slugs for metallic fuel fabrication

    International Nuclear Information System (INIS)

    Yathish Kumar, G.; Jagadeeschandran, J.; Avvaru, Prafulla Kumar; Yadaw, Abhishek Kumar; Lavakumar, R.; Prabhu, T.V.; Muralidharan, P.; Anthonysamy, S.

    2016-01-01

    Fabrication of metallic (U-6wt.%Zr) slugs involves melting of binary alloy under vacuum and injection casting into quartz moulds at high pressure. Injection casting system housed inside glove box comprises of high vacuum, induction melting, high pressure control, motion control, mould preheating, chamber cooling, crucible handling and glove box pressure control systems. The technology development for process automation of injection casting system and process optimisation for fabrication of metallic (U-6%Zr) slugs is outlined in this paper. (author)

  10. 2k micro moulding for MID fabrication

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Jørgensen, Martin Bondo

    2009-01-01

    Molded Interconnect Devices (MIDs) are plastic substrates with electrical infrastructure. The fabrication of MIDs is usually based on injection molding and different process chains may be identified from this starting point. The use of MIDs has been driven primarily by the automotive sector......, but recently the medical sector seems more and more interested. In particular, the possibility of miniaturization of 3D components with electrical infrastructure is attractive. The paper describes possible manufacturing routes and challenges of miniaturized MIDs based on two component injection molding...

  11. Potentially pathogenic, pathogenic, and allergenic moulds in the urban soils

    Directory of Open Access Journals (Sweden)

    Đukić Dragutin A.

    2011-01-01

    Full Text Available The dynamics of soil mould populations that can compromise the human immune system was evaluated in experimental plots located at different distances (100, 300, 500, 700 and 900 m from the main source of pollution - the Podgorica Aluminum Plant. Soil samples were collected in July and October 2008 from three different plot zones at a depth of 0-10 cm. The count of potentially pathogenic, keratinolytic and allergenic (melaninogenic moulds was assessed, which can significantly contribute to both diagnosis and prophylaxis. The count of medically important moulds was higher in the urban soil than in the unpolluted (control soil. Their count decreased with increasing distance from the main pollution source (PAP. Their abundance in the soil was considerably higher in autumn than in spring.

  12. Normalization in Lie algebras via mould calculus and applications

    Science.gov (United States)

    Paul, Thierry; Sauzin, David

    2017-11-01

    We establish Écalle's mould calculus in an abstract Lie-theoretic setting and use it to solve a normalization problem, which covers several formal normal form problems in the theory of dynamical systems. The mould formalism allows us to reduce the Lie-theoretic problem to a mould equation, the solutions of which are remarkably explicit and can be fully described by means of a gauge transformation group. The dynamical applications include the construction of Poincaré-Dulac formal normal forms for a vector field around an equilibrium point, a formal infinite-order multiphase averaging procedure for vector fields with fast angular variables (Hamiltonian or not), or the construction of Birkhoff normal forms both in classical and quantum situations. As a by-product we obtain, in the case of harmonic oscillators, the convergence of the quantum Birkhoff form to the classical one, without any Diophantine hypothesis on the frequencies of the unperturbed Hamiltonians.

  13. Evaluation of Injection Molding Process Parameters for Manufacturing Polyethylene Terephthalate

    Directory of Open Access Journals (Sweden)

    Marwah O.M.F.

    2017-01-01

    Full Text Available Quality control is an important aspect in manufacturing process. The quality of product in injection moulding is influenced by injection moulding process parameter. In this study, the effect of injection moulding parameter on defects quantity of PET preform was investigated. Optimizing the parameter of injection moulding process is critical to enhance productivity where parameters must operate at an optimum level for an acceptable performance. Design of Experiment (DOE by factorial design approach was used to find an optimum parameter setting and reduce the defects. In this case study, Minitab 17 software was used to analyses the data. The selected input parameters were mould hot runner temperature, water cooling chiller temperature 1 and water cooling chiller temperature 2. Meanwhile, the output for the process was defects quantity of the preform. The relationship between input and output of the process was analyzed using regression method and Analysis of Variance (ANOVA. In order to interpolate the experiment data, mathematical modeling was used which consists of different types of regression equation. Next, from the model, 95% confidence level (p-value was considered and the significant parameter was figured out. This study involved a collaboration with a preform injection moulding company which was Nilai Legasi Plastik Sdn Bhd. The collaboration enabled the researchers to collect the data and also help the company to improve the quality of its production. The results of the study showed that the optimum parameter setting that could reduce the defect quantity of preform was MHR= 88°C, CT1= 24°C and CT2= 27°C. The comparison defect quantity analysis between current companies setting with the optimum setting showed improvement by 21% reduction of defect quantity at the optimum setting. Finally, from the optimization plot, the validation error between the prediction value and experiment was 1.72%. The result proved that quality of products

  14. Optimisation of multi-layer rotationally moulded foamed structures

    Science.gov (United States)

    Pritchard, A. J.; McCourt, M. P.; Kearns, M. P.; Martin, P. J.; Cunningham, E.

    2018-05-01

    Multi-layer skin-foam and skin-foam-skin sandwich constructions are of increasing interest in the rotational moulding process for two reasons. Firstly, multi-layer constructions can improve the thermal insulation properties of a part. Secondly, foamed polyethylene sandwiched between solid polyethylene skins can increase the mechanical properties of rotationally moulded structural components, in particular increasing flexural properties and impact strength (IS). The processing of multiple layers of polyethylene and polyethylene foam presents unique challenges such as the control of chemical blowing agent decomposition temperature, and the optimisation of cooling rates to prevent destruction of the foam core; therefore, precise temperature control is paramount to success. Long cooling cycle times are associated with the creation of multi-layer foam parts due to their insulative nature; consequently, often making the costs of production prohibitive. Devices such as Rotocooler®, a rapid internal mould water spray cooling system, have been shown to have the potential to significantly decrease cooling times in rotational moulding. It is essential to monitor and control such devices to minimise the warpage associated with the rapid cooling of a moulding from only one side. The work presented here demonstrates the use of threaded thermocouples to monitor the polymer melt in multi-layer sandwich constructions, in order to analyse the cooling cycle of multi-layer foamed structures. A series of polyethylene skin-foam test mouldings were produced, and the effect of cooling medium on foam characteristics, mechanical properties, and process cycle time were investigated. Cooling cycle time reductions of 45%, 26%, and 29% were found for increasing (1%, 2%, and 3%) chemical blowing agent (CBA) amount when using internal water cooling technology from ˜123°C compared with forced air cooling (FAC). Subsequently, a reduction of IS for the same skin-foam parts was found to be 1%, 4

  15. Low Pressure Tolerance by Methanogens in an Aqueous Environment: Implications for Subsurface Life on Mars

    Science.gov (United States)

    Mickol, R. L.; Kral, T. A.

    2017-12-01

    The low pressure at the surface of Mars (average: 6 mbar) is one potentially biocidal factor that any extant life on the planet would need to endure. Near subsurface life, while shielded from ultraviolet radiation, would also be exposed to this low pressure environment, as the atmospheric gas-phase pressure increases very gradually with depth. Few studies have focused on low pressure as inhibitory to the growth or survival of organisms. However, recent work has uncovered a potential constraint to bacterial growth below 25 mbar. The study reported here tested the survivability of four methanogen species ( Methanothermobacter wolfeii, Methanosarcina barkeri, Methanobacterium formicicum, Methanococcus maripaludis) under low pressure conditions approaching average martian surface pressure (6 mbar - 143 mbar) in an aqueous environment. Each of the four species survived exposure of varying length (3 days - 21 days) at pressures down to 6 mbar. This research is an important stepping-stone to determining if methanogens can actively metabolize/grow under these low pressures. Additionally, the recently discovered recurring slope lineae suggest that liquid water columns may connect the surface to deeper levels in the subsurface. If that is the case, any organism being transported in the water column would encounter the changing pressures during the transport.

  16. Low Pressure Tolerance by Methanogens in an Aqueous Environment: Implications for Subsurface Life on Mars.

    Science.gov (United States)

    Mickol, R L; Kral, T A

    2017-12-01

    The low pressure at the surface of Mars (average: 6 mbar) is one potentially biocidal factor that any extant life on the planet would need to endure. Near subsurface life, while shielded from ultraviolet radiation, would also be exposed to this low pressure environment, as the atmospheric gas-phase pressure increases very gradually with depth. Few studies have focused on low pressure as inhibitory to the growth or survival of organisms. However, recent work has uncovered a potential constraint to bacterial growth below 25 mbar. The study reported here tested the survivability of four methanogen species (Methanothermobacter wolfeii, Methanosarcina barkeri, Methanobacterium formicicum, Methanococcus maripaludis) under low pressure conditions approaching average martian surface pressure (6 mbar - 143 mbar) in an aqueous environment. Each of the four species survived exposure of varying length (3 days - 21 days) at pressures down to 6 mbar. This research is an important stepping-stone to determining if methanogens can actively metabolize/grow under these low pressures. Additionally, the recently discovered recurring slope lineae suggest that liquid water columns may connect the surface to deeper levels in the subsurface. If that is the case, any organism being transported in the water column would encounter the changing pressures during the transport.

  17. The estimation of harmfulness for environment of moulding sand with biopolymer binder based on polylactide

    Directory of Open Access Journals (Sweden)

    K. Major-Gabryś

    2011-01-01

    Full Text Available The article takes into consideration technological and ecological aspects of IV generation moulding sands. Investigations concerning anapplication of biopolymer materials as binders for moulding sands are presented in the paper. These investigations are the continuation ofexaminations related to applications of various biopolymers as binding agents and to the properties of the moulding sands with biopolymerbinders. In the paper there are the researches concerning analyzing gases emitted from moulding sands during heating.

  18. Replacement of low pressure reheater and performance evaluation on domestic NPP moisture separator reheater

    International Nuclear Information System (INIS)

    Choi, Y. S.; Jeong, W. T.; Shon, S. Y.; Kim, M. H.

    2003-01-01

    Moisture Separator Reheater is one of the most important equipment for the integrity of low pressure turbine and the total efficiency of the nuclear power plant, It supplies the dry steam to low pressure turbine after separation of moisture and reheating the wet steam out of high pressure turbine. This equipment is always operated under severe conditions, therefore it should be carefully maintained for safe operation and operating confidence. After replacement low pressure reheater of moister separator reheater on domestic nuclear power plant, there was MSR performance degradation and vibration of condensate drain line. So I found out root cause and commented a solution, site people modified the equipment. Finally I concluded the performanc of MSR was good condition, after I inspected the equipment and evaluated the performance of MSR

  19. Design and experiment of high-current low-pressure plasma-cathode e-gun

    International Nuclear Information System (INIS)

    Xie Wenkai; Li Xiaoyun; Wang Bin; Meng Lin; Yan Yang; Gao Xinyan

    2006-01-01

    The preliminary design of a new high-power low pressure plasma-cathode e-gun is presented. Based on the hollow cathode effect and low-pressure glow discharge empirical formulas, the hollow cathode, the accelerating gap, and the working gas pressure region are given. The general experimental device of the low-pressure plasma cathode electron-gun generating high current density e-beam source is shown. Experiments has been done in continuous filled-in gases and gases-puff condition, and the discharging current of 150-200 A, the width of 60 μs and the collector current of 30-80 A, the width of 60 μs are obtained. The results show that the new plasma cathode e-gun can take the place of material cathode e-gun, especially in plasma filled microwave tubes. (authors)

  20. Study on low pressure evaporation of fresh water generation system model

    Energy Technology Data Exchange (ETDEWEB)

    Chung, Han Shik; Wibowo, Supriyanto; Shin, Yong Han; Jeong, Hyo Min [Gyeongsang National University, Tongyeong (Korea, Republic of); Fajar, Berkah [University of Diponegoro, Semarang (Indonesia)

    2012-02-15

    A low pressure evaporation fresh water generation system is designed for converting brackish water or seawater into fresh water by distillation in low pressure and temperature. Distillation through evaporation of feed water and subsequent vapor condensation as evaporation produced fresh water were studied; tap water was employed as feed water. The system uses the ejector as a vacuum creator of the evaporator, which is one of the most important parts in the distillation process. Hence liquid can be evaporated at a lower temperature than at normal or atmospheric conditions. Various operating conditions, i.e. temperature of feed water and different orifice diameters, were applied in the experiment to investigate the characteristics of the system. It was found that these parameters have a significant effect on the performance of fresh water generation systems with low pressure evaporation.

  1. A study on the manufacturing conditions of metal matrix composites by low pressure infiltration process

    Energy Technology Data Exchange (ETDEWEB)

    Park, Won Jo; Hessian, Md Anowar; Park, Sung Ho [Gyeongsang National University, Tongyoung (Korea, Republic of); Huh, Sun Chul [Gyeongsang National University, JinJu (Korea, Republic of)

    2007-10-15

    Metal fiber preform reinforced aluminum alloy composite as made by the infiltration of molten metal under low pressure casting process. The infiltration behavior of filling pattern and the velocity profile with low-pressure casting process was investigated. The thermocouple was inserted into the preform in order to observe the infiltration behavior. The infiltration of applied pressure time, 1, 2 and 5 s under constant pressure of 0.4 MPa was completely filled during 0.4 s. In these conditions, molten aluminum alloy has successfully infiltrated to FeCrSi metal fiber preform by low-pressure casting process. It was observed the porosity of composites for reliability of composites. The automobile piston was developed with FeCrSi reinforced aluminum alloy that is 0% porosity by the optimal applied pressure and applied pressure time.

  2. Flow Dynamics of green sand in the DISAMATIC moulding process using Discrete element method (DEM)

    DEFF Research Database (Denmark)

    Hovad, Emil; Larsen, P.; Walther, Jens Honore

    2015-01-01

    casting process. Depending on the actual casting geometry the mould can be geometrically quite complex involving e.g. shadowing effects and this is directly reflected in the sand flow during the moulding process. In the present work a mould chamber with “ribs” at the walls is chosen as a baseline geometry...

  3. Double-curved precast concrete elements : Research into technical viability of the flexible mould method

    NARCIS (Netherlands)

    Schipper, H.R.

    2015-01-01

    The production of precast, concrete elements with complex, double-curved geometry is expensive due to the high costcosts of the necessary moulds and the limited possibilities for mould reuse. Currently, CNC-milled foam moulds are the solution applied mostly in projects, offering good aesthetic

  4. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat; Crepaz, Rudolf; Eggert, Torben

    2010-01-01

    compositions were tested. A test method that provides uniform test conditions is described. The method can be used as general test method to analyse off gasses from binders. Moulds containing a standard size casting were produced and the amount and type of organic compounds resulting from thermal degradation...... of binders was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gasses in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content...

  5. Numerical Investigation of the Interaction between Mainstream and Tip Shroud Leakage Flow in a 2-Stage Low Pressure Turbine

    Science.gov (United States)

    Jia, Wei; Liu, Huoxing

    2014-06-01

    The pressing demand for future advanced gas turbine requires to identify the losses in a turbine and to understand the physical mechanisms producing them. In low pressure turbines with shrouded blades, a large portion of these losses is generated by tip shroud leakage flow and associated interaction. For this reason, shroud leakage losses are generally grouped into the losses of leakage flow itself and the losses caused by the interaction between leakage flow and mainstream. In order to evaluate the influence of shroud leakage flow and related losses on turbine performance, computational investigations for a 2-stage low pressure turbine is presented and discussed in this paper. Three dimensional steady multistage calculations using mixing plane approach were performed including detailed tip shroud geometry. Results showed that turbines with shrouded blades have an obvious advantage over unshrouded ones in terms of aerodynamic performance. A loss mechanism breakdown analysis demonstrated that the leakage loss is the main contributor in the first stage while mixing loss dominates in the second stage. Due to the blade-to-blade pressure gradient, both inlet and exit cavity present non-uniform leakage injection and extraction. The flow in the exit cavity is filled with cavity vortex, leakage jet attached to the cavity wall and recirculation zone induced by main flow ingestion. Furthermore, radial gap and exit cavity size of tip shroud have a major effect on the yaw angle near the tip region in the main flow. Therefore, a full calculation of shroud leakage flow is necessary in turbine performance analysis and the shroud geometric features need to be considered during turbine design process.

  6. An experimental and kinetic modeling study of premixed nitroethane flames at low pressure

    DEFF Research Database (Denmark)

    Zhang, Kuiwen; Zhang, Lidong; Xie, Mingfeng

    2013-01-01

    An experimental and kinetic modeling study is reported on three premixed nitroethane/oxygen/argon flames at low pressure (4.655kPa) with the equivalence ratios (Φ) of 1.0, 1.5 and 2.0. Over 30 flame species were identified with tunable synchrotron vacuum ultraviolet photoionization mass spectrome......An experimental and kinetic modeling study is reported on three premixed nitroethane/oxygen/argon flames at low pressure (4.655kPa) with the equivalence ratios (Φ) of 1.0, 1.5 and 2.0. Over 30 flame species were identified with tunable synchrotron vacuum ultraviolet photoionization mass...

  7. Improvement of the RELAP5 subcooled boiling model for low pressure conditions

    International Nuclear Information System (INIS)

    Koncar, B.; Mavko, B.

    2000-01-01

    The RELAP5/MOD3.2.2 Gamma code was assessed against low pressure subcooled boiling experiments performed by Zeitoun and Shoukri [1] in a vertical annulus. The predictions of subcooled boiling bubbly flow showed that the present version of the RELAP5 code underestimates the void fraction growth along the tube. To improve the void fraction prediction at low pressure conditions a set of model changes is proposed, which includes modifications of bubbly-slug transition criterion, drift-flux model, interphase heat transfer coefficient and wall evaporation modeling. The improved experiment predictions with the modified RELAP5 code are presented and analysed. (author)

  8. The Ontario hydro low pressure turbine disc inspection program automated ultrasonic inspection systems - an overview

    International Nuclear Information System (INIS)

    Huggins, J.W.; Chopcian, M.; Grabish, M.

    1990-01-01

    An overview of the Ontario Hydro Low Pressure Turbine Disc Inspection Program is presented. The ultrasonic inspection systems developed in-house to inspect low pressure turbine discs at Pickering and Bruce Nuclear Generating stations are described. Three aspects of the program are covered: PART I - Background to inspection program, disc cracking experience, and development of an in-house inspection capability: PART II - System development requirements; ultrasonic equipment, electromechanical subsystems and instrumentation console: PART III - Customized software for flaw detection, sizing, data acquisition/storage, advanced signal processing, reports, documentation and software based diagnostics

  9. Inhibition of growth and mycotoxins formation in moulds by marine ...

    African Journals Online (AJOL)

    ... extracts (chloroform, hexane and methanol) had no activity on the microbial growth. Mycotoxins formation in Aspergillus flavus was inhibited by the ethanolic extracts at the concentration of 5%. Key Words: Algae, antimicrobial, minimal inhibitory concentration, moulds. African Journal of Biotechnology Vol.3(1) 2004: 71-75 ...

  10. Evaluation of wettability of binders used in moulding sands

    Directory of Open Access Journals (Sweden)

    Hutera B.

    2007-01-01

    Full Text Available Binders used in moulding sand have the differential properties. One of the main parameters influencing on moulding sand properties is wettability of the sand grain by binding material. In the article some problems concerned with wettability evaluation have been presented and the importance of this parameter for quantity description of process occurring in system: binder- sand grain has been mentioned. The procedure of wetting angle measurement and operation of prototype apparatus for wettability investigation of different binders used in moulding sand have been described, as well as the results of wetting angle measurement for different binders at different conditions. The addition of little amount of proper diluent to binder results in the state of equilibrium reached almost immediately. Such addition can also reduce the value of equilibrium contact angle. The uniform distribution of binder on the surface of the sand grains and reducing of the required mixing time can be obtained. It has also a positive effect on the moulding sand strength.

  11. Effect of increased manganese addition and mould type on the ...

    Indian Academy of Sciences (India)

    Administrator

    Effect of increased manganese addition and mould type on the slurry erosion characteristics of .... slurry erosion data in the form of bar diagrams for 5M24 and 10M24 ... being bigger in size with higher austenite retention and the attendant ...

  12. Wood working: planing and moulding in the last frontier

    Science.gov (United States)

    David Nicholls

    2007-01-01

    Planing and moulding is an important step in the value-added manufacture of wood products, and recent advances in Alaska have been noteworthy. Just a few years ago, most planing occurred on simple shop planers, producing lumber for retail sale or for wood working uses such as cabinet stock. Currently there are at least 26 planers and 13 moulders in-production at...

  13. Exploring Value-Added Options - Opportunities in Mouldings and Millwork

    Science.gov (United States)

    Bob Smith; Philip A. Araman

    1997-01-01

    The millwork industry, which includes manufacture of doors, windows, stair parts, blinds, mouldings, picture frame material, and assorted trim, can be a lucrative value-added opportunity for sawmills. Those entering the value-added millwork market often find that it is a great opportunity to generate greater profits from upper grades and utility species, such as yellow...

  14. Immunological and biochemical characterization of extracellular polysaccharides of mucoralean moulds

    NARCIS (Netherlands)

    Ruiter, de G.A.

    1993-01-01

    In this thesis the characterization is described of the antigenic determinants (epitopes) of the extracellular polysaccharides (EPSs) from moulds belonging to the order of Mucorales. Detailed knowledge of the structure of these epitopes allows for further development of a new generation of

  15. On the epoxy moulding compound aging effect on package reliability

    NARCIS (Netherlands)

    Noijen, S.P.M.; Engelen, R.A.B.; Martens, J.; Opran, A.; Sluis, van der O.

    2009-01-01

    Most semi-conductor devices are encapsulated by epoxy moulding compound (EMC) material. Even after curing at the prescribed temperature and time in accordance with the supplier's curing specifications often the product is not yet 100% fully cured. As a consequence, the curing process of a product

  16. Mucoraceous moulds involved in the commercial fermentation of Sufu Pehtze

    NARCIS (Netherlands)

    Han, B.; Kuijpers, F.A.; Thanh, N.V.; Nout, M.J.R.

    2004-01-01

    Sufu is a fermented cheese-like soybean product in China and Vietnam, obtained by fungal solid-state fermentation of soybean curd (tofu), which results in moulded tofu or 'pehtze'. The final product sufu is obtained by maturing pehtze in a brine containing alcohol and salt during a period of several

  17. Evolution of Surface Texture and Cracks During Injection Molding of Fiber-Reinforced, Additively-Manufactured, Injection Molding Inserts

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Mischkot, Michael; Pedersen, David Bue

    2016-01-01

    This paper investigates the lifetime and surfacedeterioration of additively-manufactured, injection-moulding inserts. The inserts were produced using digital light processing and were reinforcedwith oriented short carbon fibers. Theinserts were used during injection molding oflow-density polyethy......This paper investigates the lifetime and surfacedeterioration of additively-manufactured, injection-moulding inserts. The inserts were produced using digital light processing and were reinforcedwith oriented short carbon fibers. Theinserts were used during injection molding oflow......-density polyethylene until their failure. The molded products were used to analyse the development of the surface roughness and wear. By enhancing the lifetime of injection-molding inserts,this work contributes to the establishment of additively manufactured inserts in pilot production....

  18. Selected parameters of moulding sands for designing quality control systems

    Directory of Open Access Journals (Sweden)

    J. Jakubski

    2010-07-01

    Full Text Available One of the modern methods of production optimisation are artificial neural networks. Neural networks owe their popularity to the fact thatthey are convenient tools, which can be utilised in a wide scope of problems. They are capable of reflecting complex functions. Especiallytheir non-linearity should be emphasised. They are gaining wider and wider application in the foundry industry, among others, to controlmelting processes in cupolas and arc furnaces, designing castings and supply systems, control of moulding sands treatments, prediction ofproperties of cast alloys as well as selecting die casting.An attempt of the application neural networks to the quality control of moulding sands with bentonite is presented in the paper. This isa method of assessing the suitability of moulding sands by finding correlations in between individual parameters, by means of artificialneural network systems. The presented investigations were performed with the application of the Statistica 8.0 program.The investigations were aimed at the selection of the proper kind of a neural network for prediction a sand moistness on the bases ofcertain moulding sand properties such as: permeability, compactibility and friability. These parameters – determined as sand moistness functions - were introduced as initial parameters.Application of the Statistica program allowed for an automatic selection of the most suitable network for the reflection of dependencies and interactions existing among the proposed parameters. The best results were obtained for unidirectional multi-layer perception network (MLP. The neural network sensitivity to individual moulding sand parameters was determined, which allowed to reject not important parameters when constructing the network.

  19. Low-pressure chemical vapor deposition as a tool for deposition of thin film battery materials

    NARCIS (Netherlands)

    Oudenhoven, J.F.M.; Dongen, van T.; Niessen, R.A.H.; Croon, de M.H.J.M.; Notten, P.H.L.

    2009-01-01

    Low Pressure Chemical Vapor Deposition was utilized for the deposition of LiCoO2 cathode materials for all-solid-state thin-film micro-batteries. To obtain insight in the deposition process, the most important process parameters were optimized for the deposition of crystalline electrode films on

  20. SEPARATION OF HAZARDOUS ORGANICS BY LOW PRESSURE REVERSE OSMOSIS MEMBRANES - PHASE II FINAL REPORT

    Science.gov (United States)

    Extensive experimental studies showed that thin-film, composite membranes can be used effectively for the separation of selected hazardous organic compounds. This waste treatment technique offers definite advantages in terms of high solute separations at low pressures (<2MPa) and...

  1. ASSESSING THE EFFECTIVENESS OF LOW PRESSURE ULTRAVIOLET LIGHT FOR INACTIVATING HELICOBACTER PYLORI

    Science.gov (United States)

    Three strains of Helicobacter pylori were exposed to ultraviolet (UV) light from a low-pressure source to determine log inactivation versus applied fluence. Results indicate that H. pylori is readily inactivated at UV fluences typically used in water treatment r...

  2. An experimental and kinetic modeling study of premixed nitromethane flames at low pressure

    DEFF Research Database (Denmark)

    Zhang, Kuiwen; Li, Yuyang; Yuan, Tao

    2011-01-01

    An experimental and modeling study is reported on three premixed nitromethane/oxygen/argon flames at low pressure (4.655kPa) with equivalence ratios (ϕ) of 1.0, 1.5 and 2.0. Flame species were identified with tunable synchrotron vacuum ultraviolet photoionization. The mole fraction profiles of more...

  3. Pre-breakdown light emission phenomena in low-pressure argon between parabolic electrodes

    NARCIS (Netherlands)

    Wagenaars, E.; Perriëns, N.W.B.; Brok, W.J.M.; Bowden, M.D.; Veldhuizen, van E.M.; Kroesen, G.M.W.

    2006-01-01

    An experimental study on pre-breakdown light emission in low-pressure argon gas was performed. In a pulsed discharge, pre-breakdown phenomena were observed for repetition rates between 100 and 2000 Hz and pulse duration of 100 ¿s. These phenomena were studied with time-resolved emission imaging

  4. High performance electrodes for low pressure H{sub 2}-air PEM fuel cell

    Energy Technology Data Exchange (ETDEWEB)

    Besse, S; Bronoel, G; Fauvarque, J F [Laboratoires SORAPEC (France)

    1998-12-31

    Proton exchange membrane fuel cells (PEMFCs) were first developed for space applications in the 1960s. Currently, they are being manufactured for terrestrial portable power applications. One of the challenges is to develop a low pressure H{sub 2}/Air PEMFC in order to minimize the cathodic mass transport overpotentials. The hydrogen oxidation reaction is considered to be sufficiently rapid. Hydrogen transport limitations are very low even at high current densities. The different applications considered for hydrogen/air PEMFC need to work at atmospheric pressure. An optimization of the structure of the oxygen electrode and the membrane electrode assembly (MEA) are essential in order to decrease mass transport limitations and to obtain good water management even at low pressures. Efforts have been made to produce electrodes and MEA for PEMFC with low platinum loading. The electrode structure was developed to ensure a good diffusion of reactants and an effective charge collection. It has also been optimized for low pressure restrictions. It was concluded that high performances can be achieved even at low pressures by improving the electrode gas diffusion layer (PTFE content) and by improving the catalyst. 12 refs., 7 figs.

  5. Gray water recycle: Effect of pretreatment technologies on low pressure reverse osmosis treatment

    Science.gov (United States)

    Gray water can be a valuable source of water when properly treated to reduce the risks associated with chemical and microbial contamination to acceptable levels for the intended reuse application. In this study, the treatment of gray water using low pressure reverse osmosis (RO) filtration after pre...

  6. Low-pressure degenerate four-wave mixing spectroscopy with flam atomization

    International Nuclear Information System (INIS)

    Nolan, T.G.; Koutny, L.B.; Blazewicz, P.R.; Whitten, W.B.; Ramsey, J.M.

    1988-01-01

    A combination of degenerate four-wave mixing spectroscopy and a low-pressure sampling technique has been studied for isotopic analysis in an air-acetylene flame. Hyperfine spectra of D lines of sodium and several mixtures of lithium isotopes obtained in this way are presented

  7. Thomson scattering in a low-pressure argon mercury positive column

    NARCIS (Netherlands)

    Bakker, L.P.; Kroesen, G.M.W.

    2000-01-01

    The electron density and the electron temperature in a low-pressure argon mercury positive column are determined using Thomson scattering. Special attention has been given to the stray light reduction in the Thomson scattering setup. The results are obtained in a discharge tube with a 26 mm diam, 5

  8. Thomson scattering in a low-pressure neon mercury positive column

    NARCIS (Netherlands)

    Bakker, L.P.; Kroesen, G.M.W.

    2001-01-01

    The electron density and the electron temperature in a low-pressure neon mercury positive column are determined using Thomson scattering. Special attention has been given to the stray light reduction in the Thomson scattering setup. The results are obtained in a discharge tube with a 26 mm diam, 10

  9. Polydiagnostic calibration performed on a low pressure surface wave sustained argon plasma

    NARCIS (Netherlands)

    Vries, de N.; Palomares, J.M.; Iordanova, E.I.; Veldhuizen, van E.M.; Mullen, van der J.J.A.M.

    2008-01-01

    The electron density and electron temperature of a low pressure surface wave sustained argon plasma have been determined using passive and active (laser) spectroscopic methods simultaneously. In this way the validity of the various techniques is established while the plasma properties are determined

  10. Nitrogen aggregation in Ib type synthetic diamonds at low pressure and high-temperature annealing

    International Nuclear Information System (INIS)

    Kazyuchits, N.M.; Rusetskij, M.S.; Latushko, Ya.I.; Kazyuchits, V.N.; Zajtsev, A.M.

    2015-01-01

    A new technique for annealing of diamonds at low pressure and high temperature (LPHT) is considered. The absorption spectra of synthetic Ib diamonds are given before and after annealing. This is evident from a comparison of the spectra that nitrogen aggregation process takes place at the LPHT annealing diamond. (authors)

  11. Elasticity of Moulding Sands – a Method of Reducing Core Cracking

    Directory of Open Access Journals (Sweden)

    Dobosz St. M.

    2017-03-01

    Full Text Available This paper focuses on mechanical properties of self hardening moulding sands with furfuryl and alkyd binders. Elasticity as a new parameter of moulding sands is investigated. With the use of presented testing equipment, it is possible to determine force kinetics and deformation of moulding sand in real time. The need for this kind of study comes from the modern casting industry. New foundries can be characterized with high intensity of production which is correlated with high level of mechanization and automatization of foundry processes. The increasingly common use of manipulators in production of moulds and cores can lead to generation of new types of flaws, caused by breakage in moulds and cores which could occur during mould assembly. Hence it is required that moulds and cores have high resistance to those kinds of factors, attributing it with the phenomenon of elasticity. The article describes the theoretical basis of this property, presents methods of measuring and continues earlier research.

  12. A Concept for a Low Pressure Noble Gas Fill Intervention in the IFE Fusion Test Facility (FTF) Target Chamber

    International Nuclear Information System (INIS)

    Gentile, C.A.; Blanchard, W.R.; Kozub, T.A.; Aristova, M.; McGahan, C.; Natta, S.; Pagdon, K.; Zelenty, J.

    2010-01-01

    An engineering evaluation has been initiated to investigate conceptual engineering methods for implementing a viable gas shield strategy in the Fusion Test Facility (FTF) target chamber. The employment of a low pressure noble gas in the target chamber to thermalize energetic helium ions prior to interaction with the wall could dramatically increase the useful life of the first wall in the FTF reactor1. For the purpose of providing flexibility, two target chamber configurations are addressed: a five meter radius sphere and a ten meter radius sphere. Experimental studies at Nike have indicated that a low pressure, ambient gas resident in the target chamber during laser pulsing does not appear to impair the ability of laser light from illuminating targets2. In addition, current investigations into delivering, maintaining, and processing low pressure gas appear to be viable with slight modification to current pumping and plasma exhaust processing technologies3,4. Employment of a gas fill solution for protecting the dry wall target chamber in the FTF may reduce, or possibly eliminate the need for other attenuating technologies designed for keeping He ions from implanting in first wall structures and components. The gas fill concept appears to provide an effective means of extending the life of the first wall while employing mostly commercial off the shelf (COTS) technologies. Although a gas fill configuration may provide a methodology for attenuating damage inflicted on chamber surfaces, issues associated with target injection need to be further analyzed to ensure that the gas fill concept is viable in the integrated FTF design5. In the proposed system, the ambient noble gas is heated via the energetic helium ions produced by target detonation. The gas is subsequently cooled by the chamber wall to approximately 800oC, removed from the chamber, and processed by the chamber gas processing system (CGPS). In an optimized scenario of the above stated concept, the chamber

  13. Assessment of Mould Growth for Library Buildings in Tropical Climates

    Directory of Open Access Journals (Sweden)

    Ngah Abdul Wahab S.

    2014-01-01

    Full Text Available This paper attempt to give a brief insight into the importance of studying mould growth in library building that relates to human health and causes of material deterioration to library materials. It’s significant to conduct this research because no similar study has carried out for a library building in Malaysia. Recent literature on the topics reviews to gain insight into developing a theoretical framework and research method. Likewise, the study also supports through pilot study questionnaires with 30 respondents from two different university libraries. The finding revealed to further investigation and mould growth assessment to be conducted that useful in protecting library materials and users health effects through environmental control.

  14. Development and Evaluation of Mould for Double Curved Concrete Elements

    DEFF Research Database (Denmark)

    Jepsen, Christian Raun; Kristensen, Mathias Kræmmergaard; Kirkegaard, Poul Henning

    2011-01-01

    freeform concrete formwork are available, and more are being developed [1-4]. The common way of producing moulds for unique elements today is to manufacture one mould for each unique element using CNC milling in cheaper materials, but since the method is still labour intensive and produces a lot of waste......Complex freeform architecture is one of the most striking trends in contemporary architecture. Architecture differs from traditional target industries of CAD/CAM technology in many ways including aesthetics, statics, structural aspects, scale and manufacturing technologies. Designing a piece...... of freeform architecture in a CAD program is fairly easy, but the translation to a real piece of architecture can be difficult and expensive and as traditional production methods for free-form architecture prove costly, architects and engineers are forced to simplify designs. Today, methods for manufacturing...

  15. Exploring the limits: A low-pressure, low-temperature Haber-Bosch process

    Science.gov (United States)

    Vojvodic, Aleksandra; Medford, Andrew James; Studt, Felix; Abild-Pedersen, Frank; Khan, Tuhin Suvra; Bligaard, T.; Nørskov, J. K.

    2014-04-01

    The Haber-Bosch process for ammonia synthesis has been suggested to be the most important invention of the 20th century, and called the ‘Bellwether reaction in heterogeneous catalysis’. We examine the catalyst requirements for a new low-pressure, low-temperature synthesis process. We show that the absence of such a process for conventional transition metal catalysts can be understood as a consequence of a scaling relation between the activation energy for N2 dissociation and N adsorption energy found at the surface of these materials. A better catalyst cannot obey this scaling relation. We define the ideal scaling relation characterizing the most active catalyst possible, and show that it is theoretically possible to have a low pressure, low-temperature Haber-Bosch process. The challenge is to find new classes of catalyst materials with properties approaching the ideal, and we discuss the possibility that transition metal compounds have such properties.

  16. Power supply improvements for ballasts-low pressure mercury/argon discharge lamp for water purification

    Science.gov (United States)

    Bokhtache, A. Aissa; Zegaoui, A.; Djahbar, A.; Allouache, H.; Hemici, K.; Kessaissia, F. Z.; Bouchrit, M. S.; Aillerie, M.

    2017-02-01

    The low-pressure electrical discharges established in the mercury rare gas mixtures are the basis of many applications both in the field of lighting and for industrial applications. In order to select an efficient high frequency power supply (ECG -based PWM inverter), we present and discuss results obtained in the simulation of three kinds of power supplies delivering a 0.65 A - 50KHz sinusoidal current dedicated to power low pressure UV Mercury - Argon lamp used for effect germicide on water treatment thus allowing maximum UVC radiation at 253.7 nm. Three ballasts half-bridge configurations were compared with criteria based on resulting germicide efficiency, electrical yield and reliability, for example the quality of the sinusoidal current with reduced THD, and finally, we also considered in this analysis the final economic aspect.

  17. Relation between surface roughness and number of cathode spots of a low-pressure arc

    International Nuclear Information System (INIS)

    Sato, Atsushi; Iwao, Toru; Yumoto, Motoshige

    2008-01-01

    A remarkable characteristic of the cathode spot of a low-pressure arc is that it can remove an oxide layer preferentially. Recently, cathode spots of a low-pressure arc have been used for cleaning metal oxide surfaces before thermal spraying or surface modification. Nevertheless, few reports have described the cathode spot movement or the oxide removal process. This experiment was carried out using a Fe+C cathode workpiece and a cylindrical copper anode. The cathode spot movement was recorded using a high-speed video camera. The images were later analysed using plasma image processing. The workpiece surface, which was covered with a 9.67 μm thick oxide, was analysed using laser microscopy after processing. The surface roughness and the number of cathode spots showed no direct relation because the current density per cathode spot did not change according to the number of cathode spots.

  18. An experimental study on two-phase flow pattern in low pressure natural circulation system

    International Nuclear Information System (INIS)

    Wu Shaorong; Han Bing; Zhou Lei; Zhang Youjie; Jiang Shengyao; Wu Xinxin

    1991-10-01

    An experimental study on two-phase flow pattern in the riser of low pressure natural circulation system was performed. The local differential pressure signal was analysed for flow pattern. It is considered that Sr f·d/v can be used to distinguish different flow patterns and it has clear and definite physical meaning. Flow patterns at different inlet temperature with different system pressures (1.5 MPa, 0.24 MPa and 0.1 MPa) are described. It is considered that the flow pattern is only bubble flow without flow pattern change during the period of low quality density-wave instability at 1.5 MPa. There is no density-wave oscillation in the system, when flow pattern is in bubble-intermittent transition area. The effect of flash vaporization on stability at low pressure is discussed

  19. Extreme accident mitigation - analysis of a low pressure secondary containment building

    International Nuclear Information System (INIS)

    Vaughan, G.J.; Dunbar, I.H.

    1987-01-01

    Although whole core accidents are sufficiently unlikely as to be beyond the design basis, the Secondary Containment Building [SCB] is expected to have some effect in mitigating the consequences of such accidents. From a design point of view there are many advantages in having a low pressure SCB fitted with a filtered vent, so studies have been undertaken of the response of such a building to the large sodium fires that might follow a severe accident. The behaviour of the sodium oxide aerosols has been studied using the code AEROSIM. The efficiency of an aerosol scrubber has been investigated experimentally. A simple code, SECCONTAIN, has been developed to model the effects of sodium fires in buildings, and has been applied to a specific design of a low pressure SCB. (author)

  20. Study of SmS properties in the low pressure phase (black phase)

    International Nuclear Information System (INIS)

    Bordier, G.

    1986-01-01

    SmS was studied for the transition from low pressure phase (black phase) to high pressure phase with an intermediate valence. But the study of the black phase is very rich. The variations of electron transport properties with pressure at low temperature show a semi-metal phase located, in the pressure-temperature diagram in the black phase for pressure over 4 kbars, corresponding to the phase B'of the doping-temperature diagram. Electron spin resonance shows a lack of sulfur and nearby this defect a samarium ion, magnetically coupled with the matrix, presents a divalent trivalent transition. Resonance lines are broadened with temperature. Conductivity relaxations occur at low pressure and low temperature by trapping a conduction electron, by magnetic exchange giving a bounded magnetic polaron. The relaxation time at null magnetic field is activated. An approximation of trapping barrier and critical field corresponding the maximum magnetoresistance is given by a model [fr

  1. Improvement of technical purpose materials performance characteristics with the radio frequency low pressure plasma

    Science.gov (United States)

    Makhotkina, L. Yu; Khristoliubova, V. I.

    2017-11-01

    The main aim of the work is to solve the actual problem of increasing the competitiveness of tanning products by reducing the prime cost and improving the quality of finished products due to the increased durability of the working elements of tanneries. The impact of the low pressure radio frequency (RF) plasma in the processes of treating for modification of the materials for special purposes is considered in the article. The results of working elements of tanneries and the materials for special purposes sample processing by a RF low pressure plasma are described. As a result of leather materials nano structuring and nano modifying physical, mechanical and hygienic characteristics were increased. Processing of the technical purpose materials allows to increase operational performance of products and extend their lifespan.

  2. The RF voltage dependence of the electron sheath heating in low pressure capacitively coupled rf discharges

    International Nuclear Information System (INIS)

    Buddemeier, U.; Kortshagen, U.; Pukropski, I.

    1995-01-01

    In low pressure capacitively coupled RF discharges two competitive electron heating mechanisms have been discussed for some time now. At low pressures the stochastic sheath heating and for somewhat higher pressures the Joule heating in the bulk plasma have been proposed. When the pressure is increased at constant RF current density a transition from concave electron distribution functions (EDF) with a pronounced cold electron group to convex EDFs with a missing strong population of cold electrons is found. This transition was interpreted as the transition from dominant stochastic to dominant Joule heating. However, a different interpretation has been given by Kaganovich and Tsendin, who attributed the concave shaped EDFs to the spatially inhomogeneous RF field in combination with the nonlocality of the EDF

  3. Postoperative shoulder pain after laparoscopic hysterectomy with deep neuromuscular blockade and low-pressure pneumoperitoneum

    DEFF Research Database (Denmark)

    Madsen, Matias Vested; Istre, Olav; Staehr-Rye, Anne K

    2016-01-01

    indicate that the use of deep neuromuscular blockade (NMB) improves surgical conditions during a low-pressure pneumoperitoneum (8 mmHg). OBJECTIVE: The aim of this study was to investigate whether low-pressure pneumoperitoneum (8 mmHg) and deep NMB (posttetanic count 0 to 1) compared with standard......: Ninety-nine patients. INTERVENTIONS: Randomisation to either deep NMB and 8 mmHg pneumoperitoneum (Group 8-Deep) or moderate NMB and 12 mmHg pneumoperitoneum (Group 12-Mod). Pain was assessed on a visual analogue scale (VAS) for 14 postoperative days. MAIN OUTCOME MEASURES: The primary endpoint...... was the incidence of shoulder pain during 14 postoperative days. Secondary endpoints included area under curve VAS scores for shoulder, abdominal, incisional and overall pain during 4 and 14 postoperative days; opioid consumption; incidence of nausea and vomiting; antiemetic consumption; time to recovery...

  4. Mould growth prediction by computational simulation on historic buildings

    OpenAIRE

    Krus, M.; Kilian, R.; Sedlbauer, K.

    2007-01-01

    Historical buildings are often renovated with a high expenditure of time and money without investigating and considering the causes of the damages. In many cases historic buildings can only be maintained by changing their usage. This change of use may influence the interior climate enormously. To assess the effect on the risk of mould growth on building parts or historic monuments a predictive model has been developed recently, describing the hygrothermal behaviour of the spore. It allows for...

  5. Moulded Pulp Manufacturing: Overview and Prospects for the Process Technology

    DEFF Research Database (Denmark)

    Didone, Mattia; Saxena, Prateek; Meijer, Ellen Brilhuis

    2017-01-01

    Eco-friendly packaging such as moulded pulp products have gained commercial importance in the recent years. However, it remains a greatly under-researched area, and there is an arising need to consolidate the best practices from research and industry in order to increase its implementation....... Moreover, based on the latest research in the field, an innovative drying technique that utilizes concepts derived from impulse drying is presented, and the implementation of this process technology is discussed....

  6. Simulation of mould filling process for composite skeleton castings

    OpenAIRE

    M. Dziuba; M. Cholewa

    2008-01-01

    In this work authors showed selected results of simulation and experimental studies on temperature distribution during solidification of skeleton casting and mould filling process. The aim of conducted simulations was the choice of thermal and geometrical parameters for the needs of designed calculations of the skeleton castings and the estimation of the guidelines for the technology of manufacturing. The subject of numerical simulation was the analysis of ability of filling the channels of c...

  7. Application of Microwaves for Binder Content Assessment in Moulding Sands

    Directory of Open Access Journals (Sweden)

    Nowak D.

    2012-09-01

    Full Text Available The paper presents results of preliminary examinations on possibility of determining binder content in traditional moulding sands with the microwave method. The presented measurements were carried-out using a special stand, the so-called slot line. Binder content in the sandmix was determined by measurements of absorption damping Ad and insertion losses IL of electromagnetic wave. One of main advantages of the suggested new method of binder content measurement is short measuring time.

  8. MAIN PROBLEMS OF MOULDING OF SILUMINS. WAYS OF SOLUTION

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2016-01-01

    Full Text Available The main problems of silumin’ moulding are connected with insufficient modifying of casting structure, their considerable inclination to gas porosity, difficult to remove nonmetallic inclusions and these features are shown in the article. Protection of liquid silumin from influence of the air atmosphere; use of crucibles from aluminum oxide; refinement of fusion from nonmetallic inclusions and application of the accelerated hydrogen hardening of castings were used to solve these problems, as it is shown in the article.

  9. Low pressure arc discharge lamp apparatus with magnetic field generating means

    Science.gov (United States)

    Grossman, Mark W.; George, William A.; Maya, Jakob

    1987-01-01

    A low-pressure arc discharge apparatus having a magnetic field generating means for increasing the output of a discharge lamp is disclosed. The magnetic field generating means, which in one embodiment includes a plurality of permanent magnets, is disposed along the lamp for applying a constant transverse magnetic field over at least a portion of the positive discharge column produced in the arc discharge lamp operating at an ambient temperature greater than about 25.degree. C.

  10. A Low-Pressure Oxygen Storage System for Oxygen Supply in Low-Resource Settings.

    Science.gov (United States)

    Rassool, Roger P; Sobott, Bryn A; Peake, David J; Mutetire, Bagayana S; Moschovis, Peter P; Black, Jim Fp

    2017-12-01

    Widespread access to medical oxygen would reduce global pneumonia mortality. Oxygen concentrators are one proposed solution, but they have limitations, in particular vulnerability to electricity fluctuations and failure during blackouts. The low-pressure oxygen storage system addresses these limitations in low-resource settings. This study reports testing of the system in Melbourne, Australia, and nonclinical field testing in Mbarara, Uganda. The system included a power-conditioning unit, a standard oxygen concentrator, and an oxygen store. In Melbourne, pressure and flows were monitored during cycles of filling/emptying, with forced voltage fluctuations. The bladders were tested by increasing pressure until they ruptured. In Mbarara, the system was tested by accelerated cycles of filling/emptying and then run on grid power for 30 d. The low-pressure oxygen storage system performed well, including sustaining a pressure approximately twice the standard working pressure before rupture of the outer bag. Flow of 1.2 L/min was continuously maintained to a simulated patient during 30 d on grid power, despite power failures totaling 2.9% of the total time, with durations of 1-176 min (mean 36.2, median 18.5). The low-pressure oxygen storage system was robust and durable, with accelerated testing equivalent to at least 2 y of operation revealing no visible signs of imminent failure. Despite power cuts, the system continuously provided oxygen, equivalent to the treatment of one child, for 30 d under typical power conditions for sub-Saharan Africa. The low-pressure oxygen storage system is ready for clinical field trials. Copyright © 2017 by Daedalus Enterprises.

  11. Burnout correlations for even- and odd-numbered peripheral rod clusters over low pressure range

    International Nuclear Information System (INIS)

    Akaho, E.H.K.

    1995-01-01

    Burnout data with low pressure Freon-113 for even- and odd- numbered peripheral rod clusters with relatively large spacings were used to derive equations in terms of dimensionless parameters suggested by Barnett. The equations which are for three different flow regimes for each rod geometry (even or odd) were found to predict burnout data with maximum RMS deviation being 3.8%. (author). 11 figs., 3 tabs., 15 refs

  12. Unimolecular decomposition reactions at low-pressure: A comparison of competitive methods

    Science.gov (United States)

    Adams, G. F.

    1980-01-01

    The lack of a simple rate coefficient expression to describe the pressure and temperature dependence hampers chemical modeling of flame systems. Recently developed simplified models to describe unimolecular processes include the calculation of rate constants for thermal unimolecular reactions and recombinations at the low pressure limit, at the high pressure limit and in the intermediate fall-off region. Comparison between two different applications of Troe's simplified model and a comparison between the simplified model and the classic RRKM theory are described.

  13. Natural Circulation Characteristics at Low-Pressure Conditions through PANDA Experiments and ATHLET Simulations

    OpenAIRE

    Paladino, Domenico; Huggenberger, Max; Schäfer, Frank

    2008-01-01

    Natural circulation characteristics at low pressure/low power have been studied by performing experimental investigations and numerical simulations. The PANDA large-scale facility was used to provide valuable, high quality data on natural circulation characteristics as a function of several parameters and for a wide range of operating conditions. The new experimental data allow for testing and improving the capabilities of the thermal-hydraulic computer codes to be used for treating natural c...

  14. Low pressure arc discharge lamp apparatus with magnetic field generating means

    Science.gov (United States)

    Grossman, M.W.; George, W.A.; Maya, J.

    1987-10-06

    A low-pressure arc discharge apparatus having a magnetic field generating means for increasing the output of a discharge lamp is disclosed. The magnetic field generating means, which in one embodiment includes a plurality of permanent magnets, is disposed along the lamp for applying a constant transverse magnetic field over at least a portion of the positive discharge column produced in the arc discharge lamp operating at an ambient temperature greater than about 25 C. 3 figs.

  15. Modeling low pressure baroreceptors and their contribution to blood pressure control

    OpenAIRE

    Sánchez de Zambrano, Betsy Mirley; Rojas-Sulbarán, Rubén Darío

    2016-01-01

    The main mechanism for blood pressure (BP) control is coordinated by the central nervous system through the sympathetic and parasympathetic systems. In order to simulate this mechanism, different mathematical models are available, but they take into account only the high pressure receptors as sensing systems for BP. However, other receptors located in low pressure areas have not, as far as we know, been considered in the models described in the literature, despite their important role in the ...

  16. On the parallel momentum balance in low pressure plasmas with an inhomogeneous magnetic field

    International Nuclear Information System (INIS)

    Smolyakov, A.I.; Garbet, X.; Bourdelle, C.

    2009-01-01

    This paper describes the structure of the parallel momentum balance in low pressure plasmas with an inhomogeneous magnetic field. The parallel momentum balance equation is derived from magnetohydrodynamic equations by an expansion in the inverse magnetic field 1/B as a small parameter. Contributions of the gyroviscosity and inertia terms are clarified. It is shown that magnetic field curvature leads to important coupling of parallel flow with fluctuations of the electric field and plasma pressure.

  17. Two underestimated threats in food transportation: mould and acceleration.

    Science.gov (United States)

    Janssen, S; Pankoke, I; Klus, K; Schmitt, K; Stephan, U; Wöllenstein, J

    2014-06-13

    Two important parameters are often neglected in the monitoring of perishable goods during transport: mould contamination of fresh food and the influence of acceleration or vibration on the quality of a product. We assert the claim that it is necessary to focus research on these two topics in the context of intelligent logistics in this opinion paper. Further, the technical possibilities for future measurement systems are discussed. By measuring taste deviations, we verified the effect on the quality of beer at different vibration frequencies. The practical importance is shown by examining transport routes and market shares. The general feasibility of a mobile mould detection system is established by examining the measurement resolution of semiconductor sensors for mould-related gases. Furthermore, as an alternative solution, we present a concept for a miniaturized and automated culture-medium-based system. Although there is a lack of related research to date, new efforts can make a vital contribution to the reduction of losses in the logistic chains for several products.

  18. Production of press moulds by plasma spray forming process

    International Nuclear Information System (INIS)

    Borisov, Y.; Myakota, I.; Polyakov, S.

    2001-01-01

    Plasma spray forming process for production of press moulds which are used for manufacture of articles from plastics was developed. The press moulds were produced by plasma spraying of Cu-Al-Fe-alloy powder on surface of a master model. The master models were made from non-metallic materials with heat resistance below 70 C (wood, gypsum etc). Double cooling system which provides for a control of surface model temperature and quenching conditions of sprayed material was designed. It made possible on the one hand to support model surface temperature below 70 C and on the other hand to provide for temperature conditions of martensite transformation in Cu-Al-system with a fixation of metastable ductile α + β 1 -phase. This allowed to decrease residual stresses in sprayed layer (up to 0,5-2,5 MPa), to increase microhardness of the coating material (up to 1200-1800 MPa) and its ductility (σ B = 70-105 MPa, δ = 6-12 %). This plasma spray forming process makes possible to spray thick layers (5-20 mm and more) without their cracking and deformation. The process is used for a production of press moulds which are applied in shoes industry, for fabrication of toys, souvenirs etc. (author)

  19. Experimental and modelling investigations of a dielectric barrier discharge in low-pressure argon

    International Nuclear Information System (INIS)

    Wagenaars, E; Brandenburg, R; Brok, W J M; Bowden, M D; Wagner, H-E

    2006-01-01

    The discharge behaviour of a dielectric barrier discharge (DBD) in low-pressure argon gas was investigated by experiments and modelling. The electrical characteristics and light emission dynamics of the discharge were measured and compared with the results of a two-dimensional fluid model. Our investigations showed that the discharge consisted of a single, diffuse discharge per voltage half-cycle. The breakdown phase of the low-pressure DBD (LPDBD) was investigated to be similar to the ignition phase of a low-pressure glow discharge without dielectrics, described by Townsend breakdown theory. The stable discharge phase of the LPDBD also showed a plasma structure with features similar to those of a classical glow discharge. The presence of the dielectric in the discharge gap led to the discharge quenching and thus the decay of the plasma. Additionally, the argon metastable density was monitored by measuring light emission from nitrogen impurities. A metastable density of about 5 x 10 17 m -3 was present during the entire voltage cycle, with only a small (∼10%) increase during the discharge. Finally, a reduction of the applied voltage to the minimum required to sustain the discharge led to a further reduction of the role of the dielectric. The discharge was no longer quenched by the dielectrics only but also by a reduction of the applied voltage

  20. Low-pressure pulsed focused ultrasound with microbubbles promotes an anticancer immunological response.

    Science.gov (United States)

    Liu, Hao-Li; Hsieh, Han-Yi; Lu, Li-An; Kang, Chiao-Wen; Wu, Ming-Fang; Lin, Chun-Yen

    2012-11-11

    High-intensity focused-ultrasound (HIFU) has been successfully employed for thermal ablation of tumors in clinical settings. Continuous- or pulsed-mode HIFU may also induce a host antitumor immune response, mainly through expansion of antigen-presenting cells in response to increased cellular debris and through increased macrophage activation/infiltration. Here we demonstrated that another form of focused ultrasound delivery, using low-pressure, pulsed-mode exposure in the presence of microbubbles (MBs), may also trigger an antitumor immunological response and inhibit tumor growth. A total of 280 tumor-bearing animals were subjected to sonographically-guided FUS. Implanted tumors were exposed to low-pressure FUS (0.6 to 1.4 MPa) with MBs to increase the permeability of tumor microvasculature. Tumor progression was suppressed by both 0.6 and 1.4-MPa MB-enhanced FUS exposures. We observed a transient increase in infiltration of non-T regulatory (non-Treg) tumor infiltrating lymphocytes (TILs) and continual infiltration of CD8+ cytotoxic T-lymphocytes (CTL). The ratio of CD8+/Treg increased significantly and tumor growth was inhibited. Our findings suggest that low-pressure FUS exposure with MBs may constitute a useful tool for triggering an anticancer immune response, for potential cancer immunotherapy.

  1. Effect of balanced low pressure drying of curcuma longa leaf on skin immune activation activities.

    Science.gov (United States)

    Choi, Wooseok; Lim, Hye Won; Lee, Hyeon Yong

    2014-01-01

    The effect of balanced low pressure drying pretreatment associated with ultrasonication extraction (BU) on the enhancement of skin immune modulatory activities of Curcuma longa leaf was studied by comparing with conventional hot air drying (HE), freeze drying (FE) and balanced low pressure drying (BE) pretreatment processes. In considering skin immune activation activities such as the inhibition of hyaluronidase activity, the BU extract showed ca. 10% higher than those of HE, and even higher than that of the FE extract. Nitric oxide production from macrophage of the BU extract in adding 1.0 mg/mL was increased up to 16.5 μM. When measuring inhibition of IL-6 and TNF-a production from the human T lymphocytes (T cell), the BU extract also showed 53% and 78% of inhibition effect, respectively. It is found that the BU extract could effectively suppress the expression levels of skin inflammation related genes such as Cox-2 and iNOS, down to 80% and 85% compared to the control, respectively. Balanced low pressure drying process was especially active on dehydration of the leaves with minimizing the destruction and making easier elution of the bioactive substances, which resulted in higher extraction yield and better biological activities.

  2. Modeling low pressure baroreceptors and their contribution to blood pressure control

    Directory of Open Access Journals (Sweden)

    Sánchez de Zambrano, Betsy Mirley

    2016-10-01

    Full Text Available The main mechanism for blood pressure (BP control is coordinated by the central nervous system through the sympathetic and parasympathetic systems. In order to simulate this mechanism, different mathematical models are available, but they take into account only the high pressure receptors as sensing systems for BP. However, other receptors located in low pressure areas have not, as far as we know, been considered in the models described in the literature, despite their important role in the nervous BP control. This paper presents a mathematical model for the representation of low pressure receptors by means of the detection of atrial volume changes, and their contribution to immediate BP control through nervous stimulation of the heart rate. The proposed model was coupled to the sensor mechanism of a larger model. With this model it is possible to analyze the contribution and behavior of low pressure receptors, thus allowing a better understanding of this complex system under normal and pathological conditions, since it includes important variables in the immediate BP control, not included in previous models.

  3. Development of a feed-and-bleed operation strategy with hybrid-SIT under low pressure condition of PWR

    Energy Technology Data Exchange (ETDEWEB)

    Jeon, In Seop, E-mail: jeoni@rpi.edu [Department of Mechanical, Aerospace and Nuclear Engineering, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY (United States); Han, Sang Hoon, E-mail: shhan2@kaeri.re.kr [Advanced Research Group, Korea Atomic Energy Research Institute, 70 Daedeok-daero 989 Beon-gil, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Kang, Sang Hee, E-mail: sanghee.kang@khnp.co.kr [NSSS Design Group, Korea Hydro & Nuclear Power Co., Ltd., Central Research Institute, 70, 1312-beongil, Yuseongdaero, Yuseong-gu, Daejeon (Korea, Republic of); Kang, Hyun Gook, E-mail: hyungook@kaist.ac.kr [Department of Mechanical, Aerospace and Nuclear Engineering, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY (United States)

    2017-04-01

    Highlights: • The novel F&B operation strategy with H-SIT and LPSI is developed. • The effectiveness of the H-SITs is verified using thermo-hydraulic simulations. • Success criteria considered for the new F&B operation strategy is identified. • A PSA model of APR+ reflecting the new F&B strategy with H-SIT is developed. • A risk analysis of the proposed F&B operation strategy is performed. - Abstract: While safety functions in current nuclear power plants are mainly provided by active safety systems, recently passive safety systems are being combined with the active systems to strengthen accident mitigation capability and therefore enhance overall plant safety. To this end, securing long-term cooling of the core is of particular importance. This study considers the hybrid safety injection tank (H-SIT), a passive injection system, as a target component to develop a long-term cooling strategy using active and passive systems concurrently. In the feed-and-bleed (F&B) operation, one of the important long-term cooling strategies to maintain core safety in pressurized water reactors, low pressure safety injection (LPSI) pumps are typically considered inoperable as depressurization is first required, which leads to core dry-out before reaching LPSI operable pressure. This study investigates whether H-SITs, with the important design feature of passive coolant injection under any pressure condition of the primary coolant system, can make up the core during depressurization thereby allowing LPSI pumps to be used in F&B operation as an additional means of long-term cooling. The effectiveness of the H-SITs is verified using thermal-hydraulic simulations, and based on the results a novel F&B operation strategy with H-SITs and LPSI pumps is developed. A probabilistic safety assessment (PSA) model is then developed in order to assess the risk effect of the suggested strategy. PSA results demonstrate that the proposed strategy lowers core damage frequency in the target

  4. Process control and product evaluation in micro molding using a screwless/two-plunger injection unit

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Dormann, B.

    2010-01-01

    A newly developed μ-injection molding machine equipped with a screwless/two-plunger injection unit has been employed to mould miniaturized dog-bone shaped specimens on polyoxymethylene and its process capability and robustness have been analyzed. The influence of process parameters on μ-injection......A newly developed μ-injection molding machine equipped with a screwless/two-plunger injection unit has been employed to mould miniaturized dog-bone shaped specimens on polyoxymethylene and its process capability and robustness have been analyzed. The influence of process parameters on μ......-injection molding was investigated using the Design of Experiments technique. Injection pressure and piston stroke speed as well as part weight and dimensions were considered as quality factors over a wide range of process parameters. Experimental results obtained under different processing conditions were...

  5. Evaluation of the viscoelastic behaviour and glass/mould interface friction coefficient in the wafer based precision glass moulding

    DEFF Research Database (Denmark)

    Sarhadi, Ali; Hattel, Jesper Henri; Hansen, Hans Nørgaard

    2014-01-01

    -placements, internal diameter and thickness of the rings are measured during the tests. Viscoelastic andstructural relaxation behaviour of the glass are implemented into the ABAQUS FEM software through aFORTRAN material subroutine (UMAT) and the FE model is validated with a sandwich seal test. Then, byFE simulation...... of the ring compression test and comparison of the experimental creep with the simulatedone in an iterative procedure, viscoelastic parameters of the glass material are characterized. Finally,interfacial glass/mould friction coefficients at different temperatures are determined through FEM basedfriction...... curves combined with experimental data points. The obtained viscoelastic parameters and inter-facial friction coefficients can later be employed for prediction of the final shape/size as well as the stressdistribution in the glass wafer during a real wafer based precision glass moulding process. © 2014...

  6. System transient analysis code development for low pressure and low power

    International Nuclear Information System (INIS)

    Kim, Hee Cheol

    1998-02-01

    A real time reactor system analysis code, ARTIST, based on drift flux model has been developed to investigate the transient system behavior under low pressure, low flow and low power conditions with noncondensable gas present in the system. The governing equations of the ARTIST code consist of three mass continuity equations (steam, liquid and noncondensable), two energy equations (gas and mixture) and one momentum equation (mixture) constituted with the drift flux model. The capability of ARTIST in predicting two-phase flow void distribution in the system has been validated against experimental data. The results of the ARTIST axial void distribution at low pressure and low flow, are far better than the results of both the homogeneous model of TASS code and the two-fluid model of RELAP5/MOD3 code. Also, RELAP5/MOD3 calculation shows the large amplitude of void fraction oscillations at low pressure. These results imply that interfacial momentum transfer terms in the two-fluid model formulation should be carefully constituted, especially for the low pressure condition due to the big density differences between steam and water. Thermal-hydraulic state solution scheme is developed when noncondensable gas exists. Numerical consistency and convergence of obtaining equilibrium state is tested with the ideal problems for various situations including very low partial pressure conditions. Calculated thermal-hydraulic state for each test shows consistent and expected behaviour. A new multi-layer back propagation network algorithm for calculating the departure from nucleate boiling ratio (DNBR) is developed and adopted in ARTIST code in order to have real-time DNBR evaluation by eliminating the tandem procedure of the transient DNBR calculation. The algorithm trained by different patterns generated by latin hypercube sampling method on the performance space is tested for the randomly sampled untrained data and the transient DNBR data. The uncertainty of the algorithm is

  7. Three dimensions thermal-mechanical model of the billet in continuous casting petal-like mould

    International Nuclear Information System (INIS)

    Li Jing; Wu Li; Cao Zhiqiang; Tingju, L; Wang Tongmin

    2012-01-01

    Petal-like mould is a novel mould which has been applied to the steel industry in recent years. The behavior of the petal-like billet in continuous casting mould plays an important role in designing mould. It is hard to be in situ measured during continuous casting, however, can be worked out by the way of numerical simulation. But the research about the model of the billet in petal-like mould is very little. A 3D finite-element model has been built to simulate the thermal and stress fields of the molten steel in petal-like mould in this paper. The dynamic thermal boundary condition and the effect of ferrostatic pressure have been considered in the model. The temperature and stress in the billet have been predicted by this model.

  8. Influence of Binding Rates on Strength Properties of Moulding Sands with the GEOPOL Binder

    Directory of Open Access Journals (Sweden)

    Holtzer M.

    2014-03-01

    Full Text Available The results of investigations of moulding sands with an inorganic binder called GEOPOL, developed by the SAND TEAM Company are presented in the paper. Hardeners of various hardening rates are used for moulding sands with this binder. The main aim of investigations was determination of the influence of the hardening rate of moulding sands with the GEOPOL binder on technological properties of these sands (bending strength, tensile strength, permeability and grindability. In addition, the final strength of moulding sands of the selected compositions was determined by two methods: by splitting strength and shear strength measurements. No essential influence of the hardening rate on such parameters as: permeability, grindability and final strength was found. However, the sand in which the slowest hardener (SA 72 were used, after 1 hour of holding, had the tensile and bending strength practically zero. Thus, the time needed for taking to pieces the mould made of such moulding sand will be 1.5 - 2 hours.

  9. Effect of hardening methods of moulding sands with water glass on structure of bonding bridges

    Directory of Open Access Journals (Sweden)

    M. Stachowicz

    2010-07-01

    Full Text Available Research on influence of hardening methods on structure of bonding bridges in moulding sands with sodium water glass is presented.Moulding sands with addition of 2.5 % of binder with molar module 2.0 were hardened with CO2 and dried in traditional way or hardenedwith microwaves. It was proved that the hardening method affects structure of bonding bridges, correlating with properties of the hardened moulding sands. It was found that strength of the moulding sands hardened with microwaves for 4 min is very close to that measured after traditional drying at 110 °C for 120 min. So, application of microwave hardening ensures significant shortening of the process time to the value comparable with CO2 hardening but guaranteeing over 10-fold increase of mechanical properties. Analysis of SEM images of hardened moulding sands permitted explaining differences in quality parameters of moulding sands by connecting them with structure of the created bonding bridges.

  10. Isolation and identification mould micoflora inhabiting plant leaf litter from Mount Lawu, Surakarta, Central Java

    Directory of Open Access Journals (Sweden)

    MUHAMMAD ILYAS

    2007-04-01

    Full Text Available A study on isolation and identification mould inhabiting plant leaf litter had been conducted. The objective of the study was to isolate and identify mould inhabiting plant leaf litter from Mount Lawu, Surakarta, Central Java. The mould isolation was based on washing and filtering with membrane isolation method. The result showed that 39 moulds generas with 55 species varians, one group identified in class level, and three groups of unidentified mould isolates had been isolated. Taxas distributions showed that there were endophyte and phytopatogen mould isolates had been isolated such as Fusarium, Pestalotiopsis, Phoma, and Coelomycetes. However, typical soil taxa and common saprobic fungi such as Aspergillus, Cunninghamella, Mucor, Paecilomyces, Penicillium, Rhizopus, and Trichoderma remain dominated the resulted isolates.

  11. An Experimental Investigation to Facilitate an Improvement in the Design of an Electromagnetic Continuous Casting Mould

    Directory of Open Access Journals (Sweden)

    Lintao Zhang

    2016-04-01

    Full Text Available An electromagnetic continuous casting mould designed is proposed with a non-uniform slit distribution structure. This design has aimed to reduce the number of slits so that the mould’s strength is enhanced, whilst maintaining a similar metallurgy effect. In this paper, the metallurgy effect for the designed mould is investigated through the magnetic field distribution along the casting direction, the uniformity feature in the vicinity of the meniscus region, the temperature variation of the molten alloy pool and the mould wall. The results show that the designed mould achieved a similar effect as compared to the original mould; however, the configuration is simplified. This research highlights the topic of mould structure optimization, which would enable the Electromagnetic continuous casting (EMCC technique to be utilized with greater ease by industry.

  12. Possibilities of utilizing used moulding and core sands by microwave treatment

    Directory of Open Access Journals (Sweden)

    K. Granat

    2011-01-01

    Full Text Available The paper presents a semi-industrial reactor designed for microwave utilization of waste moulds and cores made of moulding sandsprepared in furane resin technology. It was found that a possibility exists of effective incinerating this way prepared residues of coresseparated from moulding sands or waste moulds left after casting. The preliminary tests evidenced that microwave heating is an effectiveway of disposing waste moulding sands and the applied apparatus permits effective control of the microwave heating process. The special structure permitting rotations of charge material and proper selection of the generators working cycles guarantee significant speeding-up the process and its full stabilisation. Application of microwave heating for utilization of waste moulds and cores containing synthetic resins as binders ensures significant and measurable economical benefits resulting from shorter process time.

  13. Plasma sprayed coatings on mild steel split moulds for uranium casting

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Padmanaban, P.V.A.; Venkatramani, N.; Singh, S.P.; Saha, D.P.; Date, V.G.

    2002-01-01

    High velocity high temperature plasma jets are used to deposit metals and ceramics on metallic substrates for oxidation and corrosion protection applications. Plasma sprayed ceramic coatings on metallic substrates are also used to prevent its reaction with molten metals. Metal-alumina duplex coatings on mild steel split moulds have been developed and successfully used for casting of uranium. Techno-economics of the coated moulds against the conventional graphite moulds are a major advantage. Mild steel moulds of 600 mm long and 75 mm in diameter have been plasma spray coated with alumina over a bond coat of molybdenum. In-plant tests showed an increase in number of castings per mould compared to the commonly used graphite moulds. (author)

  14. Gases Emission From Surface Layers of Sand Moulds and Cores Stored Under the Humid Air Conditions

    Directory of Open Access Journals (Sweden)

    Kaźnica N.

    2017-12-01

    Full Text Available A large number of defects of castings made in sand moulds is caused by gases. There are several sources of gases: gases emitted from moulds, cores or protective coatings during pouring and casting solidification; water in moulding sands; moisture adsorbed from surroundings due to atmospheric conditions changes. In investigations of gas volumetric emissions of moulding sands amounts of gases emitted from moulding sand were determined - up to now - in dependence of the applied binders, sand grains, protective coatings or alloys used for moulds pouring. The results of investigating gas volumetric emissions of thin-walled sand cores poured with liquid metal are presented in the hereby paper. They correspond to the surface layer in the mould work part, which is decisive for the surface quality of the obtained castings. In addition, cores were stored under conditions of a high air humidity, where due to large differences in humidity, the moisture - from surroundings - was adsorbed into the surface layer of the sand mould. Due to that, it was possible to asses the influence of the adsorbed moisture on the gas volumetric emission from moulds and cores surface layers by means of the new method of investigating the gas emission kinetics from thin moulding sand layers heated by liquid metal. The results of investigations of kinetics of the gas emission from moulding sands with furan and alkyd resins as well as with hydrated sodium silicate (water glass are presented. Kinetics of gases emissions from these kinds of moulding sands poured with Al-Si alloy were compared.

  15. Galactomyces geotrichum – moulds from dairy products with high biotechnological potential

    OpenAIRE

    Anna Grygier; Kamila Myszka; Magdalena Rudzińska

    2017-01-01

    The article reviews the properties of the Galactomyces geotrichum species, the mould that is most important for the dairy industry. G. geotrichum mould has been isolated from milk, cheeses and alcoholic beverage. Its presence in food products makes it possible to obtain a characteristic aroma and taste, which corresponds to the needs and preferences of consumers. G. geotrichum plays an important role in ecology, where the mould is employed for the degradation of various hazardous substances a...

  16. Low pressure drop filtration of airborne molecular organic contaminants using open-channel networks

    Science.gov (United States)

    Dallas, Andrew J.; Joriman, Jon; Ding, Lefei; Weineck, Gerald; Seguin, Kevin

    2007-03-01

    Airborne molecular contamination (AMC) continues to play a very decisive role in the performance of many microelectronic devices and manufacturing processes. Besides airborne acids and bases, airborne organic contaminants such as 1-methyl-2-pyrrolidinone (NMP), hexamethyldisiloxane (HMDSO), trimethylsilanol (TMS), perfluoroalkylamines and condensables are of primary concern in these applications. Currently, the state of the filtration industry is such that optimum filter life and removal efficiency for organics is offered by granular carbon filter beds. However, the attributes that make packed beds of activated carbon extremely efficient also impart issues related to elevated filter weight and pressure drop. Most of the lower pressure drop AMC filters currently offered are quite expensive and are simply pleated combinations of various adsorptive and reactive media. On the other hand, low pressure drop filters, such as those designed as open-channel networks (OCN's), offer good filter life and removal efficiency with the additional benefits of significant reductions in overall filter weight and pressure drop. Equally important for many applications, the OCN filters can reconstruct the airflow so as to enhance the operation of a tool or process. For tool mount assemblies and fan filter units (FFUs) this can result in reduced fan and blower speeds, which subsequently can provide reduced vibration and energy costs. Additionally, these low pressure drop designs can provide a cost effective way of effectively removing AMC in full fab (or HVAC) filtration applications without significantly affecting air-handling requirements. Herein, we will present a new generation of low pressure drop OCN filters designed for the removal of airborne organics in a wide range of applications.

  17. Observations of nonlinear behaviour in a low-pressure discharge column

    International Nuclear Information System (INIS)

    Cartier, S.L.; Merlino, R.L.

    1984-01-01

    Sudden and abrupt jumps in the plasma density and discharge current of low-pressure magnetized argon and helium plasmas are observed. These jumps are found to depend on the discharge bias voltage, the neutral gas pressure, and the magnetic field strength and occur with a substantial hysteresis in those parameters. These jumps are accompanied by the onset of intense and coherent low-frequency plasma oscillations. In addition, under certain conditions, the radial density profile of the plasma is found to be significantly different following a jump. Some possibly related plasma instabilities are discussed

  18. Degradation of nitride coatings in low-pressure gas discharge plasma

    Science.gov (United States)

    Ivanov, Yurii; Shugurov, Vladimir; Krysina, Olga; Petrikova, Elizaveta; Tolkachev, Oleg

    2017-12-01

    The paper provides research data on the defect structure, mechanical characteristics, and tribological properties of commercially pure VT1-0 titanium exposed to surface modification on a COMPLEX laboratory electron-ion plasma setup which allows nitriding, coating deposition, and etching in low-pressure gas discharge plasma in a single vacuum cycle. It is shown that preliminary plasma nitriding forms a columnar Ti2N phase in VT1-0 titanium and that subsequent TiN deposition results in a thin nanocrystalline TiN layer. When the coating-substrate system is etched, the coating fails and the tribological properties of the material degrade greatly.

  19. Modeling and control of diffusion and low-pressure chemical vapor deposition furnaces

    Science.gov (United States)

    De Waard, H.; De Koning, W. L.

    1990-03-01

    In this paper a study is made of the heat transfer inside cylindrical resistance diffusion and low-pressure chemical vapor deposition furnaces, aimed at developing an improved temperature controller. A model of the thermal behavior is derived which also covers the important class of furnaces equipped with semitransparent quartz process tubes. The model takes into account the thermal behavior of the thermocouples. It is shown that currently used temperature controllers are highly inefficient for very large scale integration applications. Based on the model an alternative temperature controller of the linear-quadratic-Gaussian type is proposed which features direct wafer temperature control. Some simulation results are given.

  20. Low-pressure argon adsorption assessment of micropore connectivities in activated carbons.

    Science.gov (United States)

    Zimny, T; Villieras, F; Finqueneisel, G; Cossarutto, L; Weber, J V

    2006-01-01

    Low-pressure argon adsorption has been used to study the energetic distribution of microporous activated carbons differing by their burn-off. The collected isotherms were analyzed using the derivative isotherm summation method. Some oscillations on the experimental curves for very low partial pressures were detected. The results are analyzed and discussed according to the literature and could be attributed to local overheating caused by spontaneous mass transfer of argon through constrictions between former pores and the new opening pore or deadend pores. We used the dynamic character of the experimental method and mainly the discrepancy of the quasi-equilibrium state to deduce key parameters related to the porosity topology.

  1. Insects at low pressure: applications to artificial ecosystems and implications for global windborne distribution

    Science.gov (United States)

    Cockell, C.; Catling, D.; Waites, H.

    1999-01-01

    Insects have a number of potential roles in closed-loop life support systems. In this study we examined the tolerance of a range of insect orders and life stages to drops in atmospheric pressure using a terrestrial atmosphere. We found that all insects studied could tolerate pressures down to 100 mb. No effects on insect respiration were noted down to 500 mb. Pressure toleration was not dependent on body volume. Our studies demonstrate that insects are compatible with plants in low-pressure artificial and closed-loop ecosystems. The results also have implications for arthropod colonization and global distribution on Earth.

  2. Highly ionized physical vapor deposition plasma source working at very low pressure

    Czech Academy of Sciences Publication Activity Database

    Straňák, V.; Herrendorf, A.-P.; Drache, S.; Čada, Martin; Hubička, Zdeněk; Tichý, M.; Hippler, R.

    2012-01-01

    Roč. 100, č. 14 (2012), "141604-1"-"141604-3" ISSN 0003-6951 R&D Projects: GA TA ČR TA01010517; GA ČR(CZ) GAP205/11/0386; GA ČR GAP108/12/1941 Institutional research plan: CEZ:AV0Z10100522 Keywords : magnetron * ECWR * low-pressure * sputtering * plasma diagnostics Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 3.794, year: 2012 http://dx.doi.org/10.1063/1.3699229

  3. Conditions for sustaining low-pressure plasma columns by travelling electromagnetic UHF waves

    International Nuclear Information System (INIS)

    Benova, E.; Zhelyazkov, I.

    1997-01-01

    The paper considers the conditions for sustaining low-pressure plasma columns by travelling electromagnetic waves in symmetric and dipolar modes, respectively. The treatment is fully electrodynamic. It is shown that the wave energy flux along the plasma column determines the conditions for sustaining the discharge. In particular as the plasma is sustained by a symmetric wave whose flux depends mainly on the radial distribution of the wave electric field whilst for a dipolar wave sustained plasma the flux is specified by the magnitude of the axial wave field component at the plasma-dielectric interface. (orig.)

  4. Systems and Methods for Fabricating Structures Including Metallic Glass-Based Materials Using Low Pressure Casting

    Science.gov (United States)

    Hofmann, Douglas C. (Inventor); Kennett, Andrew (Inventor)

    2018-01-01

    Systems and methods to fabricate objects including metallic glass-based materials using low-pressure casting techniques are described. In one embodiment, a method of fabricating an object that includes a metallic glass-based material includes: introducing molten alloy into a mold cavity defined by a mold using a low enough pressure such that the molten alloy does not conform to features of the mold cavity that are smaller than 100 microns; and cooling the molten alloy such that it solidifies, the solid including a metallic glass-based material.

  5. Low pressure broadening and shift of the 540.06 nm line of neon

    International Nuclear Information System (INIS)

    Bielski, A.; Dokurno, W.; Szudy, J.; Wolnikowski, J.

    1980-01-01

    The collision broadening and shift of the 540.06 nm line of neon emitted from a low pressure glow discharge in pure neon and a neon-helium mixture have been measured. The values of the broadening and shift coefficients were determined and compared with the results of calculations based on the Lindholm-Foley impact theory assuming a Lennard-Jones potential. The results for pure neon demonstrate the inadequacy of the Lennard-Jones potential for the Ne-Ne interaction. (orig.)

  6. Propargyl Recombination: Estimation of the High Temperature, Low Pressure Rate Constant from Flame Measurements

    DEFF Research Database (Denmark)

    Rasmussen, Christian Lund; Skjøth-Rasmussen, Martin Skov; Jensen, Anker

    2005-01-01

    The most important cyclization reaction in hydrocarbon flames is probably recombination of propargyl radicals. This reaction may, depending on reaction conditions, form benzene, phenyl or fulvene, as well as a range of linear products. A number of rate measurements have been reported for C3H3 + C3H......3 at temperatures below 1000 K, while data at high temperature and low pressure only can be obtained from flames. In the present work, an estimate of the rate constant for the reaction at 1400 +/- 50 K and 20 Torr is obtained from analysis of the fuel-rich acetylene flame of Westmoreland, Howard...

  7. Study of the decarburization of 18-8 stainless steel by oxygen at low pressure

    International Nuclear Information System (INIS)

    Armand, G.; Lapujoulade, J.

    1964-01-01

    The kinetic of the decarburization of a 18-8 stainless-steel by oxygen at low pressure has been studied between 1050 and 1200 C. The measurement of the carbon content of the sample is carried out by chemical analysis. Three mechanisms take place in that decarburization: diffusion of carbon in the steel; velocity at the superficial reaction C + 1/2 O 2 ↔ CO; pumping out of CO. The second mechanism seems to govern the overall kinetic. The activation energy of the phenomenon is 108 ± 24 Kcal/mole. (authors) [fr

  8. Low-pressure dynamics of a natural-circulation two-phase flow loop

    International Nuclear Information System (INIS)

    Manera, A.; Kruijf, W.J.M. de; Hartmann, H.; Mudde, R.F.; Hagen, T.H.J.J. van der

    2001-01-01

    Flashing induced oscillations in a natural circulation loop are studied as function of heating power and inlet subcooling in symmetrical and asymmetrical power conditions. To unveil the effects of power/velocity asymmetries on the two-phase flow stability at low power and low pressure conditions different signals at several locations in the loop are recorded. In particular a Laser Doppler Anemometry set-up is used to measure the velocity simultaneously in two parallel channels and a wire-mesh sensor is used to measure the 2D void fraction distribution in a section of the ascendant part of the loop. (orig.)

  9. Ion time-of-flight study of laser ablation of silver in low pressure gases

    DEFF Research Database (Denmark)

    Hansen, T.N.; Schou, Jørgen; Lunney, J.G.

    1999-01-01

    The dynamics of ions from a laser-ablated silver target in low pressure background atmospheres have been investigated in a simple geometry using an electrical probe. A simple scattering picture for the first transmitted peak of the observed plume splitting has been used to calculate cross section...... of the ablated silver ions in oxygen (sigma{O(2)} = 4.8 x 10(-16) cm(2)) and in argon (sigma{Ar} = 6.7 x 10(-16) cm(2)). The dynamics of the blast wave is well described by blast wave theory. (C) 1999 Elsevier Science B.V. All rights reserved....

  10. Unsteady effects at the interface between impeller-vaned diffuser in a low pressure centrifugal compressor

    Directory of Open Access Journals (Sweden)

    Mihai Leonida NICULESCU

    2013-03-01

    Full Text Available In this paper, Proper Orthogonal Decomposition (POD is applied to the analysis of the unsteady rotor-stator interaction in a low-pressure centrifugal compressor. Numerical simulations are carried out through finite volumes method using the Unsteady Reynolds-Averaged Navier-Stokes Equations (URANS model. Proper Orthogonal Decomposition allows an accurate reconstruction of flow field using only a small number of modes; therefore, this method is one of the best tools for data storage. The POD results and the data obtained by the Adamczyk decomposition are compared. Both decompositions show the behavior of unsteady rotor-stator interaction, but the POD modes allow quantifying better the numerical errors.

  11. Characterization of the large area plane-symmetric low-pressure DC glow discharge

    Science.gov (United States)

    Avtaeva, S.; Gorokhovsky, V.; Myers, S.; Robertson, S.; Shunko, E.; Zembower, Z.

    2016-10-01

    Electron density and temperature as well as nitrogen dissociation degree in the low-pressure (10-50 mTorr) large area plane-symmetric DC glow discharge in Ar-N2 mixtures are studied by probes and spectral methods. Electron density measured by a hairpin probe is in good agreement with that derived from the intensity ratio of the N2 2nd positive system bands IC, 1 - 3/IC, 0 - 2 and from the intensity ratio of argon ions and atom lines IArII/IArI, while Langmuir probe data provides slightly higher values of electron density. Electron density in the low-pressure DC glow discharge varies with the discharge conditions in the limits of 108-1010 cm- 3. The concept of electron temperature can be used in low-pressure glow discharges with reservations. The intensity ratio of (0-0) vibrational bands of N2 1st negative and 2nd positive systems I391.4/I337.1 exhibits the electron temperature of 1.5-2.5 eV when argon fraction in the mixture is higher than nitrogen fraction and this ratio quickly increases with nitrogen fraction up to 10 eV in pure nitrogen. The electron temperature calculated from Langmuir probe I-V characteristics assuming a Maxwellian EEDF, gives Te 0.3-0.4 eV. In-depth analysis of the EEDF using the second derivative of Langmuir probe I-V characteristics shows that in a low-pressure glow discharge the EEDF is non-Maxwellian. The EEDF has two populations of electrons: the main background non-Maxwellian population of ;cold; electrons with the mean electron energy of 0.3-0.4 eV and the small Maxwellian population of ;hot; electrons with the mean electron energy of 1.0-2.5 eV. Estimations show that with electron temperature lower than 1 eV the rate of the direct electron impact ionization of N2 is low and the main mechanism of N2 ionization becomes most likely Penning and associative ionization. In this case, assumptions of the intensity ratio IN2+, 391/IN2, 337 method are violated. In the glow discharge, N2 dissociation degree reaches about 7% with the argon

  12. Low pressure gas detectors for molecular-ion break up studies

    International Nuclear Information System (INIS)

    Breskin, A.; Chechik, R.; Zwang, N.

    1981-01-01

    Two detector systems for Molecular ions like OH + and CH 2 + and like H 2 + and H 3 + were developed and are described. The first detector is installed in a magnetic spectrometer. Both systems are made of various types of gas detectors operating at low pressures. In the study of the Coulomb explosion of molecular ions like OH + , CH 2 + or H 3 + these detectors provide the position and time coordinates of all the fragments of the molecular ion, in coincidence, in order to determine their energy and angular distribution. In the case of molecules containing atoms other than hydrogen, information on the electronic charge state is obtained. (H.K.)

  13. Is the use of low-pressure pulsatile lavage for pressure ulcer management associated with environmental contamination with Acinetobacter baumannii?

    Science.gov (United States)

    Ho, Chester H; Johnson, Tova; Miklacic, Joan; Donskey, Curtis J

    2009-10-01

    Ho CH, Johnson T, Miklacic J, Donskey CJ. Is the use of low-pressure pulsatile lavage for pressure ulcer management associated with environmental contamination with Acinetobacter baumannii? To determine the extent of environmental contamination associated with low-pressure pulsatile lavage of stage III or IV pressure ulcers in patients with spinal cord injury (SCI) when routine infection control precautions are used for wounds colonized or infected with Acinetobacter baumannii. Prospective investigation in which pressure ulcer cultures and environmental cultures were obtained before and after low-pressure pulsatile lavage treatment, and before and after regular dressing changes. Environmental cultures included the patient's bedrail and settle plates placed 0.6, 1.5, and 2.4m from the wound to assess airborne spread of A. baumannii. SCI inpatient unit in a Department of Veterans Affairs Medical Center. Inpatients (N=15) with SCI receiving daily low-pressure pulsatile lavage treatment for stage III or IV pressure ulcers with standard dressing change, as well as regular dressing changes without low-pressure pulsatile lavage at other times of the day. Standard, regular dressing changes and dressing changes with low-pressure pulsatile lavage. Comparison of frequency of environmental contamination with A. baumannii associated with low-pressure pulsatile lavage versus regular dressing changes. Of the 15 SCI inpatients meeting inclusion criteria, 9 (60%) grew A. baumannii from their wounds. Of the 9 patients with wound cultures positive for A. baumannii, only 1 (11%) had environmental contamination with this organism after performance of low-pressure pulsatile lavage, and the same patient had environmental contamination after a standard dressing change. The antibiotic susceptibility patterns of the wound and environmental A. baumannii isolates were identical. Low-pressure pulsatile lavage using the infection control methods described is not associated with an increased

  14. The development of an auto-sealing system using an electrically shrinkable tube under a low-pressure condition

    Energy Technology Data Exchange (ETDEWEB)

    Okano, Yoshihiro; Kitagawa, Takao [NKK Corp, Tsu, Mie (Japan); Shoji, Norio [NKK Corp., Yokohama (Japan); Namioka, Toshiyuki [Nippon Kokan Koji Corp., Yokohama (Japan). Research and Development Dept.; Komura, Minoru [Nitto Denko Corp., Fukaya, Saitama (Japan)

    1997-04-01

    This article describes the development of a system to create high quality, automatic sealing of field joints of polyethylene coated pipelines. The system uses a combination of an electrically heated shrinkable tube and a low-pressure chamber. The self-heating shrinkable tube includes electric heater wires that heat when connected to electricity. A method was developed to eliminate air trapped between the tube and the steel pipe by shrinking the tube under a low-pressure condition. The low-pressure condition was automatic and easily attained by using a vacuum chamber. It was verified that the system produced high quality sealing of the field joints.

  15. Automated Layup of Sheet Prepregs on Complex Moulds

    OpenAIRE

    Elkington, Michael P; Ward, Carwyn; Potter, Kevin D

    2016-01-01

    A new two-stage method for the automated manufacture of high performance composites components is presented which aims to combine the capacity for forming complex shapes of Hand Layup with the speed of existing automated systems. In the first stage of the new process plies are formed into the approximate shape of the mould using a press mechanism. They are then passed onto a layup stage which uses multiple end effectors controlled by a single six axis robot to stick the plies down onto the mo...

  16. Investigation of over-moulded hybrid metal/polymer devices

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Tang, Peter Torben

    2006-01-01

    principles, in-process manufacturing technologies, as well as testing methodologies have to be established in order to be able to develop such integrated devices. In this paper an investigation of the bonding between miniaturized metal insert and a polymer matrix is presented. A special demonstrator...... was designed and manufactured by over-moulding and hot-embossing. The bonding strength between the insert and the plastic part was tested by means of a tensile test. A variety of parameters was studied in order to investigate their influence on the bonding: different polymeric and metallic materials, insert...

  17. Testosterone Injection

    Science.gov (United States)

    ... typical male characteristics. Testosterone injection works by supplying synthetic testosterone to replace the testosterone that is normally ... as a pellet to be injected under the skin.Testosterone injection may control your symptoms but will ...

  18. Ultra-low-pressure sputtering to improve exchange bias and tune linear ranges in spin valves

    Energy Technology Data Exchange (ETDEWEB)

    Tang, XiaoLi, E-mail: tangtang1227@163.com; Yu, You; Liu, Ru; Su, Hua; Zhang, HuaiWu; Zhong, ZhiYong; Jing, YuLan

    2017-05-01

    A series of CoFe/IrMn exchange bilayers was grown by DC-sputtering at different ultra-low argon pressures ranging from 0.008 to 0.1 Pa. This pressure range was one to two orders lower than the normal sputtering pressure. Results revealed that the exchange bias increased from 140 to 250 Oe in CoFe(10 nm)/IrMn (15 nm) bilayers of fixed thickness because of the improved crystalline structure and morphological uniformity of films. Since ferromagnetic /antiferromagnetic (FM/AF) bilayers are always used in linear magnetic sensors as detection layers, the varying exchange bias can successfully achieve tunable linear range in a crossed pinning spin valve. The linear range could be adjustable from −80 Oe – +80 Oe to −150 Oe – +150 Oe on the basis of giant magnetoresistance responses. Therefore, this method provides a simple method to tune the operating range of magnetic field sensors. - Highlights: • Increasing exchange bias was achieved in bilayer at ultra-low-pressure sputtering. • The low void density and smooth surface were achieved in low pressure. • Varying exchange bias achieved tunable linear range in spin valve.

  19. Determination of the cathode and anode voltage drops in high power low-pressure amalgam lamps

    International Nuclear Information System (INIS)

    Vasilyak, L. M.; Vasiliev, A. I.; Kostyuchenko, S. V.; Sokolov, D. V.; Startsev, A. Yu.; Kudryavtsev, N. N.

    2011-01-01

    For the first time, cathode and anode drops of powerful low-pressure amalgam lamps were measured. The lamp discharge current is 3.2 A, discharge current frequency is 43 kHz, linear electric power is 2.4 W/cm. The method of determination of a cathode drop is based on the change of a lamp operating voltage at variation of the electrode filament current at constant discharge current. The total (cathode plus anode) drop of voltage was measured by other, independent ways. The maximum cathode fall is 10.8 V; the anode fall corresponding to the maximal cathode fall is 2.4 V. It is shown that in powerful low pressure amalgam lamps the anode fall makes a considerable contribution (in certain cases, the basic one) to heating of electrodes. Therefore, the anode fall cannot be neglected, at design an electrode and ballast of amalgam lamps with operating discharge current frequency of tens of kHz.

  20. Determination of the cathode and anode voltage drops in high power low-pressure amalgam lamps

    Energy Technology Data Exchange (ETDEWEB)

    Vasilyak, L. M., E-mail: vasilyak@ihed.ras.ru [Russian Academy of Sciences, Joint Institute for High Temperatures (Russian Federation); Vasiliev, A. I., E-mail: vasiliev@npo.lit.ru; Kostyuchenko, S. V.; Sokolov, D. V.; Startsev, A. Yu. [Joint Stock Company NPO LIT (Russian Federation); Kudryavtsev, N. N. [Moscow Institute of Physics and Technology (State University) (Russian Federation)

    2011-12-15

    For the first time, cathode and anode drops of powerful low-pressure amalgam lamps were measured. The lamp discharge current is 3.2 A, discharge current frequency is 43 kHz, linear electric power is 2.4 W/cm. The method of determination of a cathode drop is based on the change of a lamp operating voltage at variation of the electrode filament current at constant discharge current. The total (cathode plus anode) drop of voltage was measured by other, independent ways. The maximum cathode fall is 10.8 V; the anode fall corresponding to the maximal cathode fall is 2.4 V. It is shown that in powerful low pressure amalgam lamps the anode fall makes a considerable contribution (in certain cases, the basic one) to heating of electrodes. Therefore, the anode fall cannot be neglected, at design an electrode and ballast of amalgam lamps with operating discharge current frequency of tens of kHz.

  1. Investigation on Active Thermal Control Method with Pool Boiling Heat Transfer at Low Pressure

    Science.gov (United States)

    Sun, Chuang; Guo, Dong; Wang, Zhengyu; Sun, Fengxian

    2018-06-01

    In order to maintain a desirable temperature level of electronic equipment at low pressure, the thermal control performance with pool boiling heat transfer of water was examined based on experimental measurement. The total setup was designed and performed to accomplish the experiment with the pressure range from 4.5 kPa to 20 kPa and the heat flux between 6 kW/m2 and 20 kW/m2. The chosen material of the heat surface was aluminium alloy and the test cavity had the capability of varying the direction for the heat surface from vertical to horizontal directions. Through this study, the steady and transient temperature of the heat surface at different pressures and directions were obtained. Although the temperature non-uniformity of the heat surface from the centre to the edge could reach 10°C for the aluminium alloy due to the varying pressures, the whole temperature results successfully satisfied with the thermal control requirements for electronic equipment, and the temperature control effect of the vertically oriented direction was better than that of the horizontally oriented direction. Moreover, the behaviour of bubbles generating and detaching from the heat surface was recorded by a high-resolution camera, so as to understand the pool boiling heat transfer mechanism at low-load heat flux. These pictures showed that the bubbles departure diameter becomes larger, and departure frequency was slower at low pressure, in contrast to 1.0 atm.

  2. Evaluation of heat transfer coefficient of tungsten filaments at low pressures and high temperatures

    International Nuclear Information System (INIS)

    Chondrakis, N.G.; Topalis, F.V.

    2011-01-01

    The paper presents an experimental method for the evaluation of the heat transfer coefficient of tungsten filaments at low pressures and high temperatures. For this purpose an electrode of a T5 fluorescent lamp was tested under low pressures with simultaneous heating in order to simulate the starting conditions in the lamp. It was placed in a sealed vessel in which the pressure was varied from 1 kM (kilo micron) to 760 kM. The voltage applied to the electrode was in the order of the filament's voltage of the lamp at the normal operation with the ballast during the preheating process. The operating frequency ranged from DC to 50 kHz. The experiment targeted on estimating the temperature of the electrode at the end of the first and the ninth second after initiating the heating process. Next, the heat transfer coefficient was calculated at the specific experimental conditions. A mathematical model based on the results was developed that estimates the heat transfer coefficient. The experiments under different pressures confirm that the filament's temperature strongly depends on the pressure.

  3. Study of the low pressure (Black Phase) SmS properties

    International Nuclear Information System (INIS)

    Bordier, G.

    1987-03-01

    SmS has been studied for its transition from the low pressure black phase to the high pressure intermediate valence phase; but the black phase properties seem to be very rich. The variations which pressure of the low-temperature electronic transport properties show the existence of a semi-metallic phase within the black phase domain in a pressure-temperature diagram, for a pressure above 4 kbar, which corresponds to the so-called B'phase. We study the insulating low pressure phase with a model involving acceptor like states. Using electronic paramagnetic resonance experiments we observe a square symmetry trivalent samarium ion neighbour of a sulfure defect, and magnetically coupled with the lattice. This defect exists in two nearly symmetric configurations and the resonance line broadens with temperature in an actived way. It gives rise to metastable effects yielding conductivity relaxations, analysed with stretched exponential laws, because the defect traps magnetically conduction electrons forming a bound magnetic polaron. The relaxation time at zero field is temperature actived. We develop a phenomenological model that gives the good orders of magnitude for the trapping barrier and for the critical field corresponding to the maximum of the low temperature magnetoresistance [fr

  4. Formation Mechanism of Surface Crack in Low Pressure Casting of A360 Alloy

    Science.gov (United States)

    Liu, Shan-Guang; Cao, Fu-Yang; Ying, Tao; Zhao, Xin-Yi; Liu, Jing-Shun; Shen, Hong-Xian; Guo, Shu; Sun, Jian-Fei

    2017-12-01

    A surface crack defect is normally found in low pressure castings of Al alloy with a sudden contraction structure. To further understand the formation mechanism of the defect, the mold filling process is simulated by a two-phase flow model. The experimental results indicate that the main reason for the defect deformation is the mismatching between the height of liquid surface in the mold and pressure in the crucible. In the case of filling, a sudden contraction structure with an area ratio smaller than 0.5 is obtained, and the velocity of the liquid front increases dramatically with the influence of inertia. Meanwhile, the pressurizing speed in the crucible remains unchanged, resulting in the pressure not being able to support the height of the liquid level. Then the liquid metal flows back to the crucible and forms a relatively thin layer solidification shell on the mold wall. With the increasing pressure in the crucible, the liquid level rises again, engulfing the shell and leading to a surface crack. As the filling velocity is characterized by the damping oscillations, surface cracks will form at different heights. The results shed light on designing a suitable pressurizing speed for the low pressure casting process.

  5. Sterilization of beehive material with a double inductively coupled low pressure plasma

    International Nuclear Information System (INIS)

    Priehn, M; Leichert, L I; Denis, B; Awakowicz, P; Aumeier, P; Kirchner, W H

    2016-01-01

    American Foulbrood is a severe, notifiable disease of the honey bee. It is caused by infection of bee larvae with spores of the gram-positive bacterium Paenibacillus larvae . Spores of this organism are found in high numbers in an infected hive and are highly resistant to physical and chemical inactivation methods. The procedures to rehabilitate affected apiaries often result in the destruction of beehive material. In this study we assess the suitability of a double inductively coupled low pressure plasma as a non-destructive, yet effective alternative inactivation method for bacterial spores of the model organism Bacillus subtilis on beehive material. Plasma treatment was able to effectively remove spores from wax, which, under protocols currently established in veterinary practice, normally is destroyed by ignition or autoclaved for sterilization. Spores were removed from wooden surfaces with efficacies significantly higher than methods currently used in veterinary practice, such as scorching by flame treatment. In addition, we were able to non-destructively remove spores from the highly delicate honeycomb wax structures, potentially making treatment of beehive material with double inductively coupled low pressure plasma part of a fast and reliable method to rehabilitate infected bee colonies with the potential to re-use honeycombs. (paper)

  6. Useful effectiveness of plastic pipes for gas pipelines operating at low pressure

    Energy Technology Data Exchange (ETDEWEB)

    Zayutsev, K I

    1976-06-01

    Because a significant portion of the feeder lines in the Soviet union operate at relatively low pressures up to 75 to 150 psi, it is economically feasible to replace the conventional pipeline material (steel) with plastic. Cost savings result from lower material costs and ease of laying plastic pipe. Because of stiffness and corrosion requirements, the steel pipe used for these low-pressure pipelines is much thicker than needed to withstand the pressure used. Data are tabulated on the comparative costs and manpower requirements for the construction of 1 km of steel, polyvinyl chloride, and polyethylene gas pipelines ranging in diameter from 3 to 14 in. Generally, the plastic pipelines required 15 to 30% less man-days and were 20 to 35% lower in cost to build. The plastic pipelines can operate at 150 to 175 psi pressure and at temperatures up to 100 to 140/sup 0/F. In research conducted at VNIIST (All-Union Research Institute for the Construction of Trunk Pipelines) on plastic pipelines, a 2.5-mile test section has been operating successfully for 2 years, and new techniques and equipment for joining plastic pipe up to 25-in. diameter are being developed.

  7. Theoretical and experimental investigation of plasma and wave characteristics of coaxial discharges at low pressures

    International Nuclear Information System (INIS)

    Neichev, Z; Benova, E; Gamero, A; Sola, A

    2006-01-01

    The paper discusses a new configuration of the surface-wave sustained plasma - 'the coaxial structure'. The coaxial structure is investigated on the base of one-dimensional axial fluid model. That model is adequate enough for low pressure plasma, when the main process for charged particles production is the direct ionization from the ground state and the loss of electrons is due to diffusion to the wall. The role of the geometric factors is evaluated and discussed, varying the discharge conditions in the theoretical model. The main equations of the model - the local dispersion relation and the wave energy balance equation are obtained from Maxwell's equations with appropriate boundary conditions. The phase diagrams, the radial profiles of the electric field and the axial profiles of dimensionless electron number density, wave number, wave power are obtained at various plasma radii and dielectric tube thickness. The results are compared with those for the typical cylindrical plasma column at similar conditions. For the purpose of modelling at low pressure of a coaxial discharge sustained by a travelling electromagnetic wave, some important characteristics of the propagation of surface waves have been investigated experimentally. The axial profiles of the propagation coefficient and radial profiles of the electric field at different experimental conditions have been obtained and discussed

  8. Quantitative and sensitive analysis of CN molecules using laser induced low pressure He plasma

    Energy Technology Data Exchange (ETDEWEB)

    Pardede, Marincan [Department of Electrical Engineering, University of Pelita Harapan, 1100 M.H. Thamrin Boulevard, Lippo Village, Tangerang 15811 (Indonesia); Hedwig, Rinda [Department of Computer Engineering, Bina Nusantara University, 9 K.H. Syahdan, Jakarta 14810 (Indonesia); Abdulmadjid, Syahrun Nur; Lahna, Kurnia; Idris, Nasrullah; Ramli, Muliadi [Department of Physics, Faculty of Mathematics and Natural Sciences, Syiah Kuala University, Darussalam, Banda Aceh 23111, NAD (Indonesia); Jobiliong, Eric [Department of Industrial Engineering, University of Pelita Harapan, 1100 M.H. Thamrin Boulevard, Lippo Village, Tangerang 15811 (Indonesia); Suyanto, Hery [Department of Physics, Faculty of Mathematics and Natural Sciences, Udayana University, Kampus Bukit Jimbaran, Denpasar 80361, Bali (Indonesia); Marpaung, Alion Mangasi [Department of Physics, Faculty of Mathematics and Natural Sciences, Jakarta State University, 10 Rawamangun, Jakarta 13220 (Indonesia); Suliyanti, Maria Margaretha [Research Center for Physics, Indonesia Institute of Sciences, Kawasan Puspiptek, Serpong, Tangerang Selatan, 15314 Banten (Indonesia); Tjia, May On [Physics of Magnetism and Photonics Group, Faculty of Mathematics and Natural Sciences, Bandung Institute of Technology, 10 Ganesha, Bandung 40132 (Indonesia); Research Center of Maju Makmur Mandiri Foundation, 40/80 Srengseng Raya, Jakarta 11630 (Indonesia); Lie, Tjung Jie; Lie, Zener Sukra; Kurniawan, Davy Putra; Kurniawan, Koo Hendrik, E-mail: kurnia18@cbn.net.id [Research Center of Maju Makmur Mandiri Foundation, 40/80 Srengseng Raya, Jakarta 11630 (Indonesia); Kagawa, Kiichiro [Research Center of Maju Makmur Mandiri Foundation, 40/80 Srengseng Raya, Jakarta 11630 (Indonesia); Fukui Science Education Academy, Takagi Chuou 2 choume, Fukui 910-0804 (Japan)

    2015-03-21

    We report the results of experimental study on CN 388.3 nm and C I 247.8 nm emission characteristics using 40 mJ laser irradiation with He and N{sub 2} ambient gases. The results obtained with N{sub 2} ambient gas show undesirable interference effect between the native CN emission and the emission of CN molecules arising from the recombination of native C ablated from the sample with the N dissociated from the ambient gas. This problem is overcome by the use of He ambient gas at low pressure of 2 kPa, which also offers the additional advantages of cleaner and stronger emission lines. The result of applying this favorable experimental condition to emission spectrochemical measurement of milk sample having various protein concentrations is shown to yield a close to linear calibration curve with near zero extrapolated intercept. Additionally, a low detection limit of 5 μg/g is found in this experiment, making it potentially applicable for quantitative and sensitive CN analysis. The visibility of laser induced breakdown spectroscopy with low pressure He gas is also demonstrated by the result of its application to spectrochemical analysis of fossil samples. Furthermore, with the use of CO{sub 2} ambient gas at 600 Pa mimicking the Mars atmosphere, this technique also shows promising applications to exploration in Mars.

  9. Weak interactions between water and clathrate-forming gases at low pressures

    Energy Technology Data Exchange (ETDEWEB)

    Thurmer, Konrad; Yuan, Chunqing; Kimmel, Gregory A.; Kay, Bruce D.; Smith, R. Scott

    2015-11-01

    Using scanning probe microscopy and temperature programed desorption we examined the interaction between water and two common clathrate-forming gases, methane and isobutane, at low temperature and low pressure. Water co-deposited with up to 10-1 mbar methane or 10-5 mbar isobutane at 140 K onto a Pt(111) substrate yielded pure crystalline ice, i.e., the exposure to up to ~107 gas molecules for each deposited water molecule did not have any detectable effect on the growing films. Exposing metastable, less than 2 molecular layers thick, water films to 10-5 mbar methane does not alter their morphology, suggesting that the presence of the Pt(111) surface is not a strong driver for hydrate formation. This weak water-gas interaction at low pressures is supported by our thermal desorption measurements from amorphous solid water and crystalline ice where 1 ML of methane desorbs near ~43 K and isobutane desorbs near ~100 K. Similar desorption temperatures were observed for desorption from amorphous solid water.

  10. Effect of Low Pressure End Conditions on Steam Power Plant Performance

    Directory of Open Access Journals (Sweden)

    Ali Syed Haider

    2014-07-01

    Full Text Available Most of the electricity produced throughout the world today is from steam power plants and improving the performance of power plants is crucial to minimize the greenhouse gas emissions and fuel consumption. Energy efficiency of a thermal power plant strongly depends on its boiler-condenser operating conditions. The low pressure end conditions of a condenser have influence on the power output, steam consumption and efficiency of a plant. Hence, the objective this paper is to study the effect of the low pressure end conditions on a steam power plant performance. For the study each component was modelled thermodynamically. Simulation was done and the results showed that performance of the condenser is highly a function of its pressure which in turn depends on the flow rate and temperature of the cooling water. Furthermore, when the condenser pressure increases both net power output and plant efficiency decrease whereas the steam consumption increases. The results can be used to run a steam power cycle at optimum conditions.

  11. Alkyl ammonium cation stabilized biocidal polyiodides with adaptable high density and low pressure.

    Science.gov (United States)

    He, Chunlin; Parrish, Damon A; Shreeve, Jean'ne M

    2014-05-26

    The effective application of biocidal species requires building the active moiety into a molecular back bone that can be delivered and decomposed on demand under conditions of low pressure and prolonged high-temperature detonation. The goal is to destroy storage facilities and their contents while utilizing the biocidal products arising from the released energy to destroy any remaining harmful airborne agents. Decomposition of carefully selected iodine-rich compounds can produce large amounts of the very active biocides, hydroiodic acid (HI) and iodine (I2). Polyiodide anions, namely, I3(-), I5(-), which are excellent sources of such biocides, can be stabilized through interactions with large, symmetric cations, such as alkyl ammonium salts. We have designed and synthesized suitable compounds of adaptable high density up to 3.33 g cm(-3) that are low-pressure polyiodides with various alkyl ammonium cations, deliverable iodine contents of which range between 58.0-90.9%. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. Development of ultra-low pressure reverse osmosis membranes; Choteiatsu gyakushintomaku no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Hirose, M.; Ito, H.; Ohara, T. [Nitto Denko Corp., Osaka (Japan)

    1998-06-05

    Described herein is development of ultra-low pressure reverse osmosis (RO) membranes. The composite RO membrane, which is now widely used, has a cross-sectional structure consisting of an ultrafilter membrane as the support and a very thin skin layer responsible for filtration. It is confirmed that the skin layer is of a pleated structure. Growing this structure can greatly accelerate permeation of water without damaging arresting and durability characteristics of the membrane, and hence is a desired approach. Utilization of molecular structure simulation of the skin layer materials is investigated by the molecular dynamics. The results show that the stable structure of the material for the skin layer in the RO membrane is a network structure with regularly arranged honeycombs, when it should arrest at least 99% of salt. These techniques serve as the bases for development of the ultra-low pressure RO membranes (ES Series), where the skin layer is made of cross-linked, totally aromatic polyamide. The membrane passes twice as large a quantity of water as the conventional one, is highly resistant to chemicals, and arrests 99.7% of salt. 3 refs., 4 figs.

  13. The nonlocal electron kinetics for a low-pressure glow discharge dusty plasma

    Science.gov (United States)

    Liang, Yonggan; Wang, Ying; Li, Hui; Tian, Ruihuan; Yuan, Chengxun; Kudryavtsev, A. A.; Rabadanov, K. M.; Wu, Jian; Zhou, Zhongxiang; Tian, Hao

    2018-05-01

    The nonlocal electron kinetic model based on the Boltzmann equation is developed in low-pressure argon glow discharge dusty plasmas. The additional electron-dust elastic and inelastic collision processes are considered when solving the kinetic equation numerically. The orbital motion limited theory and collision enhanced collection approximation are employed to calculate the dust surface potential. The electron energy distribution function (EEDF), effective electron temperature Teff, and dust surface potential are investigated under different plasma and dust conditions by solving the Boltzmann and the dust charging current balance equations self-consistently. A comparison of the calculation results obtained from nonlocal and local kinetic models is made. It is shown that the appearance of dust particles leads to a deviation of the EEDF from its original profile for both nonlocal and local kinetic models. With the increase in dust density and size, the effective electron temperature and dust surface potential decrease due to the high-energy electron loss on the dust surface. Meanwhile, the nonlocal and local results differ much from each other under the same calculation condition. It is concluded that, for low-pressure (PR ≤ 1 cm*Torr) glow discharge dusty plasmas, the existence of dust particles will amplify the difference of local and nonlocal EEDFs, which makes the local kinetic model more improper to determine the main parameters of the positive column. The nonlocal kinetic model should be used for the calculation of the EEDFs and dusty plasma parameters.

  14. Vibration of safety injection pump motors

    Energy Technology Data Exchange (ETDEWEB)

    Wattrelos, D.

    1996-12-01

    This paper covers a fault encountered in the safety injection pump motors of the French 900 MWe unit nuclear power stations. This fault was not revealed either during the low pressure safety injection and containment spray system pump qualification tests under accident conditions or during the special tests on a test bench carried out to attempt to replicate the fault and to identify ways of remedying it. This constitutes a potential common mode of failure of the safety injection system and the containment spray system pumps. The vibration phenomena illustrate the importance of carrying out tests in the plants under conditions as close as possible to those of actual accident situations.

  15. Vibration of safety injection pump motors

    International Nuclear Information System (INIS)

    Wattrelos, D.

    1997-01-01

    This paper covers a fault encountered in the safety injection pump motors of the French 900 MWe unit nuclear power stations. This fault was not revealed either during the low pressure safety injection and containment spray system pump qualification test under accident conditions or during the special tests on a test bench carried out to attempt to replicate the fault and to identify ways of remedying it. This constitutes a potential common mode of failure of the safety injection system and the containment spray system pumps. The vibration phenomena illustrate the importance of carrying out test in the plants under conditions as close as possible to those of actual accident. (author)

  16. Vibration of safety injection pump motors

    International Nuclear Information System (INIS)

    Wattrelos, D.

    1996-01-01

    This paper covers a fault encountered in the safety injection pump motors of the French 900 MWe unit nuclear power stations. This fault was not revealed either during the low pressure safety injection and containment spray system pump qualification tests under accident conditions or during the special tests on a test bench carried out to attempt to replicate the fault and to identify ways of remedying it. This constitutes a potential common mode of failure of the safety injection system and the containment spray system pumps. The vibration phenomena illustrate the importance of carrying out tests in the plants under conditions as close as possible to those of actual accident situations

  17. Using special additions to preparation of the moulding mixture for casting steel parts of drive wheel type

    Science.gov (United States)

    Josan, A.; Pinca Bretotean, C.

    2015-06-01

    The paper presents the possibility of using special additions to the execution of moulding mixtures for steel castings, drive wheel type. Critical analysis of moulding technology leads to the idea that most defects appear due to using improper moulding mixture. Using a improper moulding mixture leads to penetration of steel in moulding mixture, resulting in the formation of adherences, due to inadequate refractarity of the mould and core mixtures. Using only the unique mixture to the moulding leads to increasing consumption of new sand, respectively to the increase of price of piece. Acording to the dates registered in the industrial practice is necessary to use the special additions to obtain the moulding mixtures, carbonaceous materials respectively.

  18. The effect of carrier gas flow rate and source cell temperature on low pressure organic vapor phase deposition simulation by direct simulation Monte Carlo method

    Science.gov (United States)

    Wada, Takao; Ueda, Noriaki

    2013-01-01

    The process of low pressure organic vapor phase deposition (LP-OVPD) controls the growth of amorphous organic thin films, where the source gases (Alq3 molecule, etc.) are introduced into a hot wall reactor via an injection barrel using an inert carrier gas (N2 molecule). It is possible to control well the following substrate properties such as dopant concentration, deposition rate, and thickness uniformity of the thin film. In this paper, we present LP-OVPD simulation results using direct simulation Monte Carlo-Neutrals (Particle-PLUS neutral module) which is commercial software adopting direct simulation Monte Carlo method. By estimating properly the evaporation rate with experimental vaporization enthalpies, the calculated deposition rates on the substrate agree well with the experimental results that depend on carrier gas flow rate and source cell temperature. PMID:23674843

  19. The effect of carrier gas flow rate and source cell temperature on low pressure organic vapor phase deposition simulation by direct simulation Monte Carlo method

    Science.gov (United States)

    Wada, Takao; Ueda, Noriaki

    2013-04-01

    The process of low pressure organic vapor phase deposition (LP-OVPD) controls the growth of amorphous organic thin films, where the source gases (Alq3 molecule, etc.) are introduced into a hot wall reactor via an injection barrel using an inert carrier gas (N2 molecule). It is possible to control well the following substrate properties such as dopant concentration, deposition rate, and thickness uniformity of the thin film. In this paper, we present LP-OVPD simulation results using direct simulation Monte Carlo-Neutrals (Particle-PLUS neutral module) which is commercial software adopting direct simulation Monte Carlo method. By estimating properly the evaporation rate with experimental vaporization enthalpies, the calculated deposition rates on the substrate agree well with the experimental results that depend on carrier gas flow rate and source cell temperature.

  20. Intracavitary mould brachytherapy in malignant tumors of the maxilla

    International Nuclear Information System (INIS)

    Rosenblatt, Edward; Blumenfeld, Israel; Cederbaum, Martin; Kuten, Abraham

    1996-01-01

    Purpose: To integrate brachytherapy in the combined modality management of malignant tumors of the maxilla, as a means of increasing the radiotherapy dose to the tumor bed while avoiding high doses to the orbital contents. Materials and methods: Following a partial or total maxillectomy, a duplication of the interim surgical obturator was created using a wash of vinyl polysiloxane. This mould was used as a carrier for afterloading nylon catheters through which 192-Iridium seed-ribbons were inserted. Following brachytherapy, selected patients also received external beam irradiation. Results and discussion: After a median follow-up of 36 months, 9 out of 11 patients are alive and disease-free; 1 developed a local recurrence and another relapsed at another site in the oral cavity. Transient grade 1 - 2 mucositis at the implant site was observed in all patients. The review of computer isodose distributions showed that the average dose received by the homolateral eyeball was 10% (range 9,2 - 10.0) of the prescribed surface dose to the surgical cavity. Conclusions: Brachytherapy can be integrated in the management of patients with malignant tumors of the maxilla in the form of a custom-made intracavitary mould carrying 192-Iridium sources. We found this technique particularly useful in cases with close or positive surgical margins

  1. Habituation in non-neural organisms: evidence from slime moulds.

    Science.gov (United States)

    Boisseau, Romain P; Vogel, David; Dussutour, Audrey

    2016-04-27

    Learning, defined as a change in behaviour evoked by experience, has hitherto been investigated almost exclusively in multicellular neural organisms. Evidence for learning in non-neural multicellular organisms is scant, and only a few unequivocal reports of learning have been described in single-celled organisms. Here we demonstrate habituation, an unmistakable form of learning, in the non-neural organism Physarum polycephalum In our experiment, using chemotaxis as the behavioural output and quinine or caffeine as the stimulus, we showed that P. polycephalum learnt to ignore quinine or caffeine when the stimuli were repeated, but responded again when the stimulus was withheld for a certain time. Our results meet the principle criteria that have been used to demonstrate habituation: responsiveness decline and spontaneous recovery. To distinguish habituation from sensory adaptation or motor fatigue, we also show stimulus specificity. Our results point to the diversity of organisms lacking neurons, which likely display a hitherto unrecognized capacity for learning, and suggest that slime moulds may be an ideal model system in which to investigate fundamental mechanisms underlying learning processes. Besides, documenting learning in non-neural organisms such as slime moulds is centrally important to a comprehensive, phylogenetic understanding of when and where in the tree of life the earliest manifestations of learning evolved. © 2016 The Author(s).

  2. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    Directory of Open Access Journals (Sweden)

    M. Rączka

    2012-09-01

    Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

  3. Electroplating moulds using dry film thick negative photoresist

    Science.gov (United States)

    Kukharenka, E.; Farooqui, M. M.; Grigore, L.; Kraft, M.; Hollinshead, N.

    2003-07-01

    This paper reports on progress on the feasibility of fabricating moulds for electroplating using Ordyl P-50100 (negative) acrylate polymer based dry film photoresist, commercially available from Elga Europe (http://www.elgaeurope.it). We used this photoresist as an alternative to SU8 negative epoxy based photoresist, which is very difficult to process and remove after electroplating (Lorenz et al 1998 Microelectron. Eng. 41/42 371-4, Eyre et al 1998 Proc. MEMS'98 (Heidelberg) (Piscataway, NJ: IEEE) pp 218-22). Ordyl P-50100 is easy to work with and can be easily removed after processing. A single layer of Ordyl P-50100 was deposited by lamination up to 20 µm thickness. Thicker layers (200 µm and more) can be achieved with multilayer lamination using a manual laminator. For our applications we found that Ordyl P-50100 dry film photoresist is a very good alternative to SU8 for the realization of 100 µm high moulds. The results presented will open up new possibilities for low-cost LIGA-type processes for MEMS applications.

  4. Experimental and theoretical investigations on condensation heat transfer at very low pressure to improve power plant efficiency

    International Nuclear Information System (INIS)

    Berrichon, J.D.; Louahlia-Gualous, H.; Bandelier, Ph.; Bariteau, N.

    2014-01-01

    Highlights: • Theoretical model for condensation heat transfer at very low pressure is developed using only one iterative loop. • Experimental results on steam and air steam condensation heat transfer at very low pressure are presented. • The developed model gives the good predictions for local condensation heat transfer at low pressure. • A maximal deterioration of 50% in condensation heat transfer is obtained at low pressure for air fraction of 4%. • A new correlation including effect of a wavy film surface for steam condensation at low pressure is suggested. - Abstract: This paper presents experimental investigation on the influence of very low pressure on local and average condensation heat transfer in a vertical tube. Furthermore, this paper develops an analytical study for film condensation heat transfer coefficient in the presence of non-condensable gas inside a vertical tube. The condensate film thickness is calculated for each location in a tube using mass and heat transfer analogy. The effects of interfacial shear stress and waves on condensate film surface are included in the model. The comparative studies show that the present model well predicts the experimental data of Khun et al. [1]for local condensation of steam air mixture at high pressure. Different correlations defined for condensation heat transfer are evaluated. It is found that the correlations of Cavallini and Zecchin [2] and Shah [3] are the closest to the calculated steam condensation local heat transfer coefficient. The model gives a satisfactory accuracy with the experimental results for condensation heat transfer at very low pressure. The mean deviation between the predictions of the theoretical model with the measurements for pure saturated vapor is 12%. Experimental data show that the increase of air fraction to 4% deteriorates condensation heat transfer at low pressure up to 50%

  5. Assessment of the possibility of utilisation of used ceramic moulds originated from the investment casting technology

    Directory of Open Access Journals (Sweden)

    M. Holtzer

    2009-04-01

    Full Text Available Review of wastes generated by investment casting technology and discussion on possibilities of disposal of the largest quantity waste from this technology - used ceramic mould is presented in the paper. Preliminary examinations of disintegration process of used ceramic mould conducted in various testing conditions were performed in the frame of presented research. Applied system of disintegration doesn’twarrant obtained material to be suitable for reuse in production of ceramic moulds. Investigations of the inter-phase boundary: ceramicmould-casting were performed to examine environmental harmfulness of used ceramic moulds. Additionally ecologic assessment of spentmoulds by means of it’s elution in the aspect of qualifying possibilities of it’s disposal were performed. Gained results qualify the waste from ceramic mould to storage in deposits for neutral wastes.

  6. Potential of the application of the modified polysaccharides water solutions as binders of moulding sands

    Directory of Open Access Journals (Sweden)

    K. Kaczmarska

    2015-10-01

    Full Text Available The results of preliminary tests of selected properties of the moulding sands with the binder in the form of a 5 % water solution of the sodium salt of carboxymethyl starch (with a degree of substitution (DS of 0,2 and 0,87 arepresented in this study. The moulding sand properties such as permeability, abrasion resistance, tensile and bendingstrength - after curing - are shown in series of tests. The cure process was conducted in a field of electromagnetic radiation within the microwave range. The effect of the microwave treatment on the moulding sand was evaporating of water (solvent in a binder and cross-linking of the polymeric binder. As a result the cured moulding sands with particular properties, essential in the context of its application in the mould technology in the foundry industry, were obtained.

  7. High-temperature expansion and knock-out properties of moulding sands with water glass

    Directory of Open Access Journals (Sweden)

    Major-Gabryś K.

    2007-01-01

    Full Text Available The article focuses on the topic of improving the knock-out properties of moulding sand with water glass and ester hardener. It is settled that the cause of worse knock-out properties of moulding sand can be brought by their thermal expansion in increased temperatures. There is a presentation of the influence of different additives, containing Al2O3, on moulding sands’ expansion in increased temperatures. Within the frames of research, there was an elaboration of the influence of authors own additive- Glassex, on the expansion phenomenon of moulding sands with water glass and ester hardener. It is concluded, that the new additive stops the expansion of moulding sands and as well it improves their knock-out properties.

  8. The diversity of moulds in the candied salak (Salacca edulis Reinw.

    Directory of Open Access Journals (Sweden)

    RATNA SETYANINGSIH

    2002-07-01

    Full Text Available The aims of this research were to identify moulds in candied fruit within three varieties of salak (i.e. sleman, gading and pondoh, and to know the effect of sugar concentration added, the time of storage, and additional of preservative chemical substance (benzoic acid for the diversity of moulds in candied salak. The isolation method of moulds was used direct plating. In order to determine the kind of moulds, which tolerance in sugar solution (osmotic pressure, the samples were put on the surface of glucose 25% peptone yeast-extract agar (GPYA medium, and then incubated at 30oC for seven days. After that the colony was transferred on potato dextrose agar (PDA and czapeks dox agar (CDA identification media. The results indicated that there were 10 different kind of moulds can be found in all samples, namely Aspergillus flavus, A, niger, A. versicolor, A. fumigatus, Aspergillus sp., Monilia sp., Mucor sp., Penicillium sp., Rhizopus sp. and Wallemia sp. In order to examine the influence of sugar concentration on the growth of moulds, the candied salaks were treated in different concentration. Candied salak with or without additional benzoic acid were treated with sugar concentration of 200 g/l, 250 g/l and 300 g/l. The highest concentration of sugar showed to lowest diversity of moulds for varieties of sleman and gading, conversely for variety of salak pondoh, the additional of high sugar concentration showed increase in their diversity. The diversity of moulds in day of seventh was smaller than the diversity of moulds in day of null. The concentration of benzoic acid (1 g/l confined the diversity of moulds.

  9. Microstructure, SDAS and Mechanical Properties of A356 alloy Castings Made in Sand and Granulated Blast Furnace Slag Moulds

    Directory of Open Access Journals (Sweden)

    Jinugu B. R.

    2017-03-01

    Full Text Available Investigations were carried out to ensure the granulated blast furnace (GBF slag as an alternative mould material in foundry industry by assessing the cast products structure property correlations. Sodium silicate-CO2 process was adopted for preparing the moulds. Three types of moulds were made with slag, silica sand individually and combination of these two with 10% sodium silicate and 20 seconds CO2 gassing time. A356 alloy castings were performed on these newly developed slag moulds. The cast products were investigated for its metallography and mechanical properties. Results reveal that cast products with good surface finish and without any defects were produced. Faster heat transfers in slag moulds enabled the cast products with fine and refined grain structured; and also, lower Secondary Dendrite Arm Spacing (SDAS values were observed than sand mould. Slag mould casting shows improved mechanical properties like hardness, compression, tensile and impact strength compared to sand mould castings. Two types of tensile fracture modes, namely cleavage pattern with flat surfaces representing Al−Si eutectic zone and the areas of broken Fe-rich intermetallic compounds which appear as flower-like morphology was observed in sand mould castings. In contrast, GBF slag mould castings exhibit majority in dimple fracture morphology with traces of cleavage fracture. Charpy impact fractured surfaces of sand mould castings shows both transgranular and intergranular fracture modes. Only intergranular fracture mode was noticed in both GBF slag and mixed mould castings.

  10. Enabling Lean Design Through Computer Aided Synthesis: The Injection Moulding Cooling Case

    NARCIS (Netherlands)

    Jauregui Becker, Juan Manuel; Wits, Wessel Willems

    2015-01-01

    This paper explores the application of Computer Aided Synthesis (CAS) to support the implementation of Set-Based Concurrent Engineering (SBCE) and Just In Time Decision Making (JIT-DM), which are considered as two of the cornerstones of the Lean Design method. Computer Aided Synthesis refers to a

  11. Incorporating lean thinking and life cycle assessment to reduce environmental impacts of plastic injection moulded products

    OpenAIRE

    Cheung, Wai Ming; Leong, Jun; Vichare, Parag

    2017-01-01

    In the last decades, environmental footprint of the product manufacture has emerged as an important public concern, causing manufacturers to re-assess their product’s environmental impacts. Responding to global outcry on global warming, world leaders have agreed to limit global temperature rise to less than 2°C above the temperature in pre-industrial times. As a result, governments and industrial leaders around the world have proposed a roadmap for 80% emissions reduction by 2050. The aim of ...

  12. A comparative study of metal and ceramic injection moulding for precision applications

    DEFF Research Database (Denmark)

    Islam, Aminul; Giannekas, Nikolaos; Marhöfer, David Maximilian

    2015-01-01

    the right material and process for the right application.With this motivation, the current paper systematically characterizes the PIM and CIM process and presents the process capabilities in terms of part shrinkage, surface replication, tolerance capability and morphological fidelity....

  13. Spectroscopic investigation of indium halides as substitudes of mercury in low pressure discharges for lighting applications

    Energy Technology Data Exchange (ETDEWEB)

    Briefi, Stefan

    2012-05-22

    Low pressure discharges with indium halides as radiator are discussed as substitutes for hazardous mercury in conventional fluorescent lamps. In this work, the applicability of InBr and InCl in a low pressure discharge light source is investigated. The aim is to identify and understand the physical processes which determine the discharge characteristics and the efficiency of the generated near-UV emission of the indium halide molecule and of the indium atom which is created due to dissociation processes in the plasma. As discharge vessels sealed cylindrical quartz glass tubes which contain a defined amount of indium halide and a rare gas are used. Preliminary investigations showed that for a controlled variation of the indium halide density a well-defined cold spot setup is mandatory. This was realized in the utilized experimental setup. The use of metal halides raises the issue, that power coupling by internal electrodes is not possible as the electrodes would quickly be eroded by the halides. The comparison of inductive and capacitive RF-coupling with external electrodes revealed that inductively coupled discharges provide higher light output and much better long term stability. Therefore, all investigations are carried out using inductive RF-coupling. The diagnostic methods optical emission and white light absorption spectroscopy are applied. As the effects of absorption-signal saturation and reabsorption of emitted radiation within the plasma volume could lead to an underestimation of the determined population densities by orders of magnitude, these effects are considered in the data evaluation. In order to determine the electron temperature and the electron density from spectroscopic measurements, an extended corona model as population model of the indium atom has been set up. A simulation of the molecular emission spectra has been implemented to investigate the rovibrational population processes of the indium halide molecules. The impact of the cold spot

  14. Stress corrosion cracking of low pressure turbine discs - an industry survey

    International Nuclear Information System (INIS)

    Lyle, F.F. Jr.; Lamping, G.A.; Leverant, G.R.

    1981-01-01

    Comprehensive industry survey identifies the key factors responsible for a large number of stress corrosion cracking incidents in low-pressure steam turbine discs of U.S. power plants. The survey included interviews with domestic and foreign utilities, as well as a review of available public documents. Plant operating practices, water treatment methods, turbine design and stress levels, and alloy chemistry and mechanical properties were among the principal variables considered in the study. Analyses of the data identified six potential key variables. Summaries of foreign and U.S. disc-cracking experience, relationship between variables and cracking experience, and the potential key cracking variables identified are presented in this paper. 11 refs

  15. Liquefaction of Warukin Formation Coal, Barito Basin, South Kalimantan on Low Pressure and Low Temperature

    Directory of Open Access Journals (Sweden)

    Edy Nursanto

    2013-06-01

    Full Text Available Research focusing on the quality of coal in Warukin Formation has been conducted in coal outcrops located on Tabalong area, particularly in 3 coal seams, namely Wara 120 which consists of low rank coal (lignite. Meanwhile, coals in seam Tutupan 210 and Paringin 712 are medium rank coal (sub-bituminous. Coal liquefaction is conducted in an autoclave on low pressure and temperature. Pressure during the process is 14 psi and temperature is 120oC. Catalyst used are alumina, hydrogen donor NaOH and water solvent. Liquefaction is conducted in three times variables of 30 minutes, 60 minutes and 90 minutes. This process shows following yield : Wara seam 120: 25.37% - 51.27%; Tutupan seam 210: 3.02%-15.45% and seam Paringin 712:1.99%-11.95%. The average result of yield shows that coals in seam Wara has higher yield conversion than coals in seam Tutupan and Paringin.

  16. Theoretical Current-Voltage Curve in Low-Pressure Cesium Diode for Electron-Rich Emission

    Science.gov (United States)

    Coldstein, C. M.

    1964-01-01

    Although considerable interest has been shown in the space-charge analysis of low-pressure (collisionless case) thermionic diodes, there is a conspicuous lack in the presentation of results in a way that allows direct comparison with experiment. The current-voltage curve of this report was, therefore, computed for a typical case within the realm of experimental interest. The model employed in this computation is shown in Fig. 1 and is defined by the limiting potential distributions [curves (a) and (b)]. Curve (a) represents the potential V as a monotonic function of position with a slope of zero at the anode; curve (b) is similarly monotonic with a slope of zero at the cathode. It is assumed that by a continuous variation of the anode voltage, the potential distributions vary continuously from one limiting form to the other. Although solutions for infinitely spaced electrodes show that spatically oscillatory potential distributions may exist, they have been neglected in this computation.

  17. Partial-depth modulation study of anions and neutrals in low pressure silane plasmas

    International Nuclear Information System (INIS)

    Cozurteille, C.; Dorier, J.L.; Hollenstein, C.; Sansonnens; Howling, A.A.

    1995-10-01

    Partial-depth modulation of the rf power in a capacitive discharge is used to investigate the relative importance of negative ions and neutral radicals for particle formation in low power, low pressure silane plasmas. For less than 85% modulation depth, anions are trapped indefinitely in the plasma and particle formation ensues, whereas the polymerised neutral flux magnitudes and dynamics are independent of the modulation depth and the powder formation. These observations suggest that negative ions could be the particle precursors in plasma conditions where powder appears many seconds after plasma ignition. Microwave interferometry and mass spectrometry were combined to infer an anion density of ≅7.10 9 cm -3 which is approximately twice the free electron density in these modulated plasmas. (author) 6 figs., tabs., refs

  18. CATS, a low pressure multiwire proportional chamber for secondary beam tracking at GANIL

    CERN Document Server

    Ottini-Hustache, S; Auger, F; Musumarra, A; Alamanos, N; Cahan, B; Gillibert, A; Lagoyannis, A; Maillard, O; Pollacco, E; Sida, J L; Riallot, M

    1999-01-01

    A beam detector system, CATS (Chambre A Trajectoires de Saclay), was designed to provide event-by-event particle tracking in experiments with radioactive beams at GANIL. It consists of two low pressure multiwire proportional chambers with one plane of anode wires placed between two cathode planes (active area: 70x70 mm sup 2), respectively segmented into 28 vertical or horizontal strips (2.54 mm wide). The anode wires deliver a time signal allowing a time of flight measurement with an accuracy between 440 ps and 1.2 ns, depending on the energy loss of incident particles in the detector. The cathode strips are individually read out and the position of incoming particles is reconstructed using a charge centroid finding algorithm. A spatial resolution of 400 mu m (700 mu m) was achieved during in beam experiment, with a counting rate of 1.5x10 sup 5 (10 sup 6) particles per second. (author)

  19. Numerical simulation and optimization of Al alloy cylinder body by low pressure die casting

    Directory of Open Access Journals (Sweden)

    Mi Guofa

    2008-05-01

    Full Text Available Shrinkage defects can be formed easily at Critical location during low pressure die casting (LPDC of aluminum alloy cylinder body. It has harmful effect on the products. Mold fi lling and solidifi cation process of a cylinder body was simulated by using of Z-CAST software. The casting method was improved based on the simulation results. In order to create effective feeding passage, the structure of casting was modifi ed by changing the location of strengthening ribs at the bottom, without causing any adverse effect on the part’s performance. Inserting copper billet at suitable location of the die is a valid way to create suitable solidifi cation sequence that is benefi cial to the feeding. Using these methods, the shrinkage defect was completely eliminated at the critical location.

  20. Emission spectroscopy of argon ferrocene mixture jet in a low pressure plasma reactor

    International Nuclear Information System (INIS)

    Tiwari, N.; Tak, A.K.; Chakravarthy, Y.; Shukla, A.; Meher, K.C.; Ghorui, S.; Thiyagarajan, T.K.

    2015-01-01

    Emission spectroscopy is employed to measure the plasma temperature and species identification in a reactor used for studying homogenous nucleation and growth of iron nano particle. Reactor employs segmented non transferred plasma torch mounted on water cooled cylindrical chamber. The plasma jet passes through graphite nozzle and expands in low pressure reactor. Ferrocene is fed into the nozzle where it mixes with Argon plasma jet. A high resolution spectrograph (SHAMROCK 303i, resolution 0.06 nm) has been used to record the spectra over a wide range. Identification of different emission lines has been done using NIST database. Lines from (700 to 860nm) were considered for calculation of temperature. Spectra were recorded for different axial location, pressure and power. Temperature was calculated using Maxwell Boltzman plot method. Variation in temperature with pressure and location is presented and possible reasons for different behaviour are explored. (author)

  1. Low-pressure, multistep, multiwire proportional counter for the time-of-flight isochronous spectrometer

    International Nuclear Information System (INIS)

    Vieira, D.J.

    1985-01-01

    A low-pressure, multistep, multiwire proportional counter (MSMWPC) has been developed for the characterization and testing of the time-of-flight isochronous (TOFI) spectrometer and its associated secondary-beam transport line. This type of counter was selected because of its high sensitivity, large dynamic range, and good position (0.2 mm FWHM) and timing (180 ps FWHM) resolution. Furthermore, because the counter operates at low gas pressures (1-10 torr) and high electric-field strengths, which enable short collection times, it can be used as a transmission counter with thin gas-isolation windows and it can operate at high counting rates. Here the authors discuss the basic operating principle of the MSMWPC, describe the technical details of the detector and signal processing, and report on the performance they have measured for alpha particles and fission fragments

  2. Fabrication of carbon nanotube thermal interface material on aluminum alloy substrates with low pressure CVD

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Z L; Zhang, K; Yuen, M M F, E-mail: megzl@ust.hk [Department of Mechanical Engineering, Hong Kong University of Science and Technology, Clear Water Bay, Kowloon, Hong Kong (Hong Kong)

    2011-07-01

    High quality vertically aligned carbon nanotube (VACNT) arrays have been synthesized on bulk Al alloy (Al6063) substrates with an electron-beam (E-beam) evaporated Fe catalyst using low pressure chemical vapor deposition (LPCVD). The pretreatment process of the catalyst was shown to play a critical role. This was studied comprehensively and optimized to repeatedly grow high quality VACNT arrays within a wide range of thicknesses of catalyst layer (2-11 nm) and acetylene (C{sub 2}H{sub 2}) flow rates (100-300 sccm). The thermal performance of the resulting VACNT arrays was evaluated. The minimum interfacial thermal resistance of the Si/VACNT/Al interfaces achieved so far is only 4 mm{sup 2} K W{sup -1}, and the average value is 14.6 mm{sup 2} K W{sup -1}.

  3. Study on the behavior of moisture droplets in low pressure steam turbines

    International Nuclear Information System (INIS)

    Kimura, Y.; Kuramoto, Y.; Yoshida, K.; Etsu, M.

    1978-01-01

    Low pressure stages of fossil turbines and almost all stages of nuclear and geothermal turbines operate on wet steam. Turbine operating on wet steam have the following two disadvantages: decrease of efficiency and erosion of blades. Decrease of efficiency results from an increase in profile loss caused by water films on the blade surface; loss of steam energy in breaking up the films and accelerating moisture droplets; undercooling and condensation shocks associated with it; velocity difference between water and steam phases and consequent decelerating action of moisture droplets in the rotating blades, etc. Impingement of moisture droplets on the rotating blades also causes quick erosion of the blades. In this paper, the behavior of moisture droplets in wet steam flow is described and the correlation between their behavior and the abovementioned two disadvantages of turbines operating on wet steam is clarified. (author)

  4. On designing low pressure loss working spaces for a planar Stirling micromachine

    Science.gov (United States)

    Hachey, M.-A.; Léveillé, É.; Fréchette, L. G.; Formosa, F.

    2015-12-01

    In this paper, research was undertaken with the objective to design low pressure loss working spaces for a Stirling cycle micro heat engine operating from low temperature waste heat. This planar free-piston heat engine is anticipated to operate at the kHz level with mm3 displacement. Given the resonant nature of the free-piston configuration, the complexity of its working gas’ flow geometry and its projected high operating frequency, flow analysis is relatively complex. Design considerations were thus based on fast prototyping and experimentation. Results show that geometrical features, such as a sharp 90° corner between the regenerator and working spaces, are strong contributors to pressure losses. This research culminated into a promising revised working space configuration for engine start-up, as it considerably reduced total pressure losses, more than 80% at Re = 700, from the original design.

  5. Natural Circulation Characteristics at Low-Pressure Conditions through PANDA Experiments and ATHLET Simulations

    Directory of Open Access Journals (Sweden)

    Domenico Paladino

    2008-01-01

    Full Text Available Natural circulation characteristics at low pressure/low power have been studied by performing experimental investigations and numerical simulations. The PANDA large-scale facility was used to provide valuable, high quality data on natural circulation characteristics as a function of several parameters and for a wide range of operating conditions. The new experimental data allow for testing and improving the capabilities of the thermal-hydraulic computer codes to be used for treating natural circulation loops in a range with increased attention. This paper presents a synthesis of a part of the results obtained within the EU-Project NACUSP “natural circulation and stability performance of boiling water reactors.” It does so by using the experimental results produced in PANDA and by showing some examples of numerical simulations performed with the thermal-hydraulic code ATHLET.

  6. Synthesis and characterization of carbon coated nanoparticles produced by a continuous low-pressure plasma process

    Energy Technology Data Exchange (ETDEWEB)

    Panchal, Vineet; Neergat, Manoj [Indian Institute of Technology Bombay, Department of Energy Science and Engineering (India); Bhandarkar, Upendra, E-mail: bhandarkar@iitb.ac.in [Indian Institute of Technology Bombay, Department of Mechanical Engineering (India)

    2011-09-15

    Core-shell nanoparticles coated with carbon have been synthesized in a single chamber using a continuous and entirely low-pressure plasma-based process. Nanoparticles are formed in an argon plasma using iron pentacarbonyl Fe(CO){sub 5} as a precursor. These particles are trapped in a pure argon plasma by shutting off the precursor and then coated with carbon by passing acetylene along with argon as the main background gas. Characterization of the particles was carried out using TEM for morphology, XPS for elemental composition and PPMS for magnetic properties. Iron nanoparticles obtained were a mixture of FeO and Fe{sub 3}O{sub 4}. TEM analysis shows an average size of 7-14 nm for uncoated particles and 15-24 nm for coated particles. The effect of the carbon coating on magnetic properties of the nanoparticles is studied in detail.

  7. Low-pressure phase diagram of crystalline benzene from quantum Monte Carlo

    Energy Technology Data Exchange (ETDEWEB)

    Azadi, Sam, E-mail: s.azadi@ucl.ac.uk [Departments of Physics and Astronomy, University College London, Thomas Young Center, London Centre for Nanotechnology, London WC1E 6BT (United Kingdom); Cohen, R. E. [Extreme Materials Initiative, Geophysical Laboratory, Carnegie Institution for Science, Washington, DC 20015 (United States); Department of Earth- and Environmental Sciences, Ludwig Maximilians Universität, Munich 80333 (Germany); Department of Physics and Astronomy, University College London, London WC1E 6BT (United Kingdom)

    2016-08-14

    We studied the low-pressure (0–10 GPa) phase diagram of crystalline benzene using quantum Monte Carlo and density functional theory (DFT) methods. We performed diffusion quantum Monte Carlo (DMC) calculations to obtain accurate static phase diagrams as benchmarks for modern van der Waals density functionals. Using density functional perturbation theory, we computed the phonon contributions to the free energies. Our DFT enthalpy-pressure phase diagrams indicate that the Pbca and P2{sub 1}/c structures are the most stable phases within the studied pressure range. The DMC Gibbs free-energy calculations predict that the room temperature Pbca to P2{sub 1}/c phase transition occurs at 2.1(1) GPa. This prediction is consistent with available experimental results at room temperature. Our DMC calculations give 50.6 ± 0.5 kJ/mol for crystalline benzene lattice energy.

  8. Turbulent kinetic energy balance measurements in the wake of a low-pressure turbine blade

    International Nuclear Information System (INIS)

    Sideridis, A.; Yakinthos, K.; Goulas, A.

    2011-01-01

    The turbulent kinetic energy budget in the wake generated by a high lift, low-pressure two-dimensional blade cascade of the T106 profile was investigated experimentally using hot-wire anemometry. The purpose of this study is to examine the transport mechanism of the turbulent kinetic energy and provide validation data for turbulence modeling. Point measurements were conducted on a high spatial resolution, two-dimensional grid that allowed precise derivative calculations. Positioning of the probe was achieved using a high accuracy traversing mechanism. The turbulent kinetic energy (TKE) convection, production, viscous diffusion and turbulent diffusion were all obtained directly from experimental measurements. Dissipation and pressure diffusion were calculated indirectly using techniques presented and validated by previous investigators. Results for all terms of the turbulent kinetic energy budget are presented and discussed in detail in the present work.

  9. Low-pressure approach to the formation and study of exciplex systems. Final report

    International Nuclear Information System (INIS)

    Sanzone, G.

    1981-06-01

    Under this contract, the following goals were set. (1) Development and construction of an experimental system for the study of the kinetics of excimers, and demonstrate the validity of the low-pressure approach to such studies. The apparatus was to consist of the following: (a) cluster-molecular-beam source of van der Waals dimers and higher oligomers; (b) modulated-beam mass spectrometer; (c) low-energy electron beam for the production of excimers; (d) vacuum-ultraviolet to Visible detection and photon-counting system to monitor excimer emission; (e) flash-excited tunable laser for studies of resonant self-absorptions. (2) Form Ar 2 in its van der Waals ground state. (3) Produce Ar 2 * by electron bombardment of Ar 2 . (4) Perform fluorescence and photon absorption studies of Ar 2 *. At the end of the contract period, goals 1 and 2 have been met; experiments 3 and 4 have been designed

  10. Effects of Tightening Torque on Dynamic Characteristics of Low Pressure Rotors Connected by a Spline Coupling

    Institute of Scientific and Technical Information of China (English)

    Chen Xi; Liao M ingfu; Li Quankun

    2017-01-01

    A rotor dynamic model is built up for investigating the effects of tightening torque on dynamic character-istics of low pressure rotors connected by a spline coupling .The experimental rotor system is established using a fluted disk and a speed sensor which is applied in an actual aero engine for speed measurement .Through simulating calculation and experiments ,the effects of tightening torque on the dynamic characteristics of the rotor system con-nected by a spline coupling including critical speeds ,vibration modes and unbalance responses are analyzed .The results show that when increasing the tightening torque ,the first two critical speeds and the amplitudes of unbal-ance response gradually increase in varying degrees while the vibration modes are essentially unchanged .In addi-tion ,changing axial and circumferential positions of the mass unbalance can lead to various amplitudes of unbalance response and even the rates of change .

  11. Experimental testing of cooling by low pressure adsorption in a zeolite

    Energy Technology Data Exchange (ETDEWEB)

    Redman, C.M.

    1985-01-01

    A small scale facility was designed, constructed, and utilized to test the use of zeolite adsorption of water vapor to augment chill storage in ice for conventional space cooling. The facility uses solar-derived energy, for the heat source and evaporatively chilled water for the heat sump. The product cooling uses sublimation of ice instead of melting. The ZCAT facility utilizes a heat pumping technique in which a water vapor adsorbent functions as the compressor and condenser. The design was based on use of 13X zeolite as the adsorber because of its high adsorbence at low pressures. However, it has been determined that other materials such as silica gel should give superior performance. While zeolite 13X holds more water in the pressure and temperature ranges of interest, silica gel cycles more water and has less residue water. Both points are very important in the design of an efficient and cost effective system.

  12. H_{2} adsorption on multiwalled carbon nanotubes at low temperatures and low pressures

    Directory of Open Access Journals (Sweden)

    F. Xu

    2008-11-01

    Full Text Available We present an experimental study on H_{2} adsorption on multiwalled carbon nanotubes (MWCNTs at low temperatures (12–30 K and low pressures (2×10^{-5}  Torr using the temperature programmed desorption technique. Our results show that the molecular hydrogen uptake increases nearly exponentially from 6×10^{-9}  wt. % at 24.5 K to 2×10^{-7}  wt. % at 12.5 K and that the desorption kinetics is of the first order. Comparative measurements indicate that MWCNTs have an adsorption capacity about two orders higher than that of activated carbon (charcoal making them a possible candidate as hydrogen cryosorber for eventual applications in accelerators and synchrotrons.

  13. Low pressure plasma discharges for the sterilization and decontamination of surfaces

    International Nuclear Information System (INIS)

    Rossi, F; Rauscher, H; Hasiwa, M; Gilliland, D; Kylian, O

    2009-01-01

    The mechanisms of sterilization and decontamination of surfaces are compared in direct and post discharge plasma treatments in two low-pressure reactors, microwave and inductively coupled plasma. It is shown that the removal of various biomolecules, such as proteins, pyrogens or peptides, can be obtained at high rates and low temperatures in the inductively coupled plasma (ICP) by using Ar/O 2 mixtures. Similar efficiency is obtained for bacterial spores. Analysis of the discharge conditions illustrates the role of ion bombardment associated with O radicals, leading to a fast etching of organic matter. By contrast, the conditions obtained in the post discharge lead to much lower etching rates but also to a chemical modification of pyrogens, leading to their de-activation. The advantages of the two processes are discussed for the application to the practical case of decontamination of medical devices and reduction of hospital infections, illustrating the advantages and drawbacks of the two approaches.

  14. Low pressure plasma discharges for the sterilization and decontamination of surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Rossi, F; Rauscher, H; Hasiwa, M; Gilliland, D [European Commission, Joint Research Centre, Institute for Health and Consumer Protection, Via E. Fermi 2749, 21027 Ispra (Vatican City State, Holy See) (Italy); Kylian, O [Faculty of Mathematics and Physics, Charles University, V Holesovickach 2, Prague 8, 180 00 (Czech Republic)], E-mail: francois.rossi@jrc.ec.europa.eu

    2009-11-15

    The mechanisms of sterilization and decontamination of surfaces are compared in direct and post discharge plasma treatments in two low-pressure reactors, microwave and inductively coupled plasma. It is shown that the removal of various biomolecules, such as proteins, pyrogens or peptides, can be obtained at high rates and low temperatures in the inductively coupled plasma (ICP) by using Ar/O{sub 2} mixtures. Similar efficiency is obtained for bacterial spores. Analysis of the discharge conditions illustrates the role of ion bombardment associated with O radicals, leading to a fast etching of organic matter. By contrast, the conditions obtained in the post discharge lead to much lower etching rates but also to a chemical modification of pyrogens, leading to their de-activation. The advantages of the two processes are discussed for the application to the practical case of decontamination of medical devices and reduction of hospital infections, illustrating the advantages and drawbacks of the two approaches.

  15. An extended CFD model to predict the pumping curve in low pressure plasma etch chamber

    Science.gov (United States)

    Zhou, Ning; Wu, Yuanhao; Han, Wenbin; Pan, Shaowu

    2014-12-01

    Continuum based CFD model is extended with slip wall approximation and rarefaction effect on viscosity, in an attempt to predict the pumping flow characteristics in low pressure plasma etch chambers. The flow regime inside the chamber ranges from slip wall (Kn ˜ 0.01), and up to free molecular (Kn = 10). Momentum accommodation coefficient and parameters for Kn-modified viscosity are first calibrated against one set of measured pumping curve. Then the validity of this calibrated CFD models are demonstrated in comparison with additional pumping curves measured in chambers of different geometry configurations. More detailed comparison against DSMC model for flow conductance over slits with contraction and expansion sections is also discussed.

  16. Performance and control study of a low-pressure-ratio turbojet engine for a drone aircraft

    Science.gov (United States)

    Seldner, K.; Geyser, L. C.; Gold, H.; Walker, D.; Burgner, G.

    1972-01-01

    The results of analog and digital computer studies of a low-pressure-ratio turbojet engine system for use in a drone vehicle are presented. The turbojet engine consists of a four-stage axial compressor, single-stage turbine, and a fixed area exhaust nozzle. Three simplified fuel schedules and a generalized parameter fuel control for the engine system are presented and evaluated. The evaluation is based on the performance of each schedule or control during engine acceleration from a windmill start at Mach 0.8 and 6100 meters to 100 percent corrected speed. It was found that, because of the higher acceleration margin permitted by the control, the generalized parameter control exhibited the best dynamic performance.

  17. Identification of combustion intermediates in low-pressure premixed pyridine/oxygen/argon flames.

    Science.gov (United States)

    Tian, Zhenyu; Li, Yuyang; Zhang, Taichang; Zhu, Aiguo; Qi, Fei

    2008-12-25

    Combustion intermediates of two low-pressure premixed pyridine/oxygen flames with respective equivalence ratios of 0.56 (C/O/N = 1:4.83:0.20) and 2.10 (C/O/N = 1:1.29:0.20) have been identified with tunable synchrotron vacuum ultraviolet (VUV) photoionization and molecular-beam mass spectrometry techniques. About 80 intermediates in the rich flame and 60 intermediates in the lean flame, including nitrogenous, oxygenated, and hydrocarbon intermediates, have been identified by measurements of photoionization mass spectra and photoionization efficiency spectra. Some radicals and new nitrogenous intermediates are identified in the present work. The experimental results are useful for studying the conversion of volatile nitrogen compounds and understanding the formation mechanism of NO(x) in flames of nitrogenous fuels.

  18. Low-pressure Environmental TEM (ETEM) studies of Au assisted MgO nanorod growth

    DEFF Research Database (Denmark)

    Duchstein, Linus Daniel Leonhard; Damsgaard, Christian Danvad; Hansen, Thomas Willum

    2012-01-01

    where they become inactive for CO oxidation. Here, we present an environmental transmission electron microscopy (ETEM) study of shape changes of Au nanoparticles supported on MgO in a controlled gas atmosphere, in order to elucidate the mobility of surface species and the configuration of the Au...... and interface structure of supported nanoparticles in a controlled environment [7]. This allows for a deeper understanding of the dynamic response of the surface and interface to changes in gas composition, pressure and temperature. Additionally, an Ultra High Vacuum (UHV) TEM has been used in order to have...... a higher degree of control of the initial state and probe the low-pressure regime. This combination is a powerful toolbox for charactering the behavior of the mobility of atomic species at the MgO surface leading to the formation of nanorods. Figure 1 shows Au particles on MgO cubes being irradiated...

  19. Atomic and molecular hydrogen gas temperatures in a low-pressure helicon plasma

    Science.gov (United States)

    Samuell, Cameron M.; Corr, Cormac S.

    2015-08-01

    Neutral gas temperatures in hydrogen plasmas are important for experimental and modelling efforts in fusion technology, plasma processing, and surface modification applications. To provide values relevant to these application areas, neutral gas temperatures were measured in a low pressure (radiofrequency helicon discharge using spectroscopic techniques. The atomic and molecular species were not found to be in thermal equilibrium with the atomic temperature being mostly larger then the molecular temperature. In low power operation (measurements near a graphite target demonstrated localised cooling near the sample surface. The temporal evolution of the molecular gas temperature during a high power 1.1 ms plasma pulse was also investigated and found to vary considerably as a function of pressure.

  20. On correction factor in scaling law for low pressure DC gas breakdown

    International Nuclear Information System (INIS)

    Gleb Wataghin, UNICAMP, Campinas, SP (Brazil))" data-affiliation=" (Instituto de Física Gleb Wataghin, UNICAMP, Campinas, SP (Brazil))" >Ronchi, G; Gleb Wataghin, UNICAMP, Campinas, SP (Brazil))" data-affiliation=" (Instituto de Física Gleb Wataghin, UNICAMP, Campinas, SP (Brazil))" >Machida, M

    2014-01-01

    The low pressure gas breakdown described by Paschen's law in Townsend theory, i.e. the breakdown voltage as a function of gas pressure p and the electrode distance d, provides an accurate description of breakdown in DC discharges when the ratio between inter-electrode gap distance d and electrode radii R tends to zero. On increasing of the ratio d/R, the Paschen's curves are shifted to the region of higher breakdown voltage and higher pd values. A modified Paschen's law recently proposed is well satisfied in our measurements. However, the value of constant b changes not only due to gas type but also according to electrode gap distance; furthermore, gas breakdown voltages are considerably modified by plasma-wall interactions due to glass tube proximity in the discharge.