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Sample records for laser-welded v-cr-ti alloys

  1. Laser-welded V-Cr-Ti alloys: Microstructural and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Smith, D.L.; Sanders, P.G.; Leong, K.H. [Argonne National Lab., IL (United States)

    1998-03-01

    A systematic study has been initiated to examine the use of lasers to weld sheet materials of V-Cr-Ti alloys and to characterize the microstructural and mechanical properties of the laser-welded materials. In addition, several post-welding heat treatments are being applied to the welded samples to evaluate their benefits, if any, to the structure and properties of the weldments. Hardness measurements are made across the welded regions of different samples to evaluate differences in the characteristics of various weldments.

  2. Laser-welded V-Cr-Ti alloys: Microstructure and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Smith, D.L.; Xu, Z.; Leong, K.H. [Argonne National Lab., IL (United States)

    1998-09-01

    A systematic study has been in progress at Argonne National Laboratory to examine the use of YaG or CO{sub 2} lasers to weld sheet materials of V-Cr-Ti alloys and to characterize the microstructural and mechanical properties of the laser-welded materials. In addition, several postwelding heat treatments are being applied to the welded samples to evaluate their benefits, if any, to the structure and properties of the weldments. Hardness measurements are made across the welded regions of different samples to evaluate differences in the characteristics of various weldments. Several weldments were used to fabricate specimens for four-point bend tests. Several additional weldments were made with a YaG laser; here, the emphasis was on determining the optimal weld parameters to achieve deep penetration in the welds. A preliminary assessment was then made of the weldments on the basis of microstructure, hardness profiles, and defects.

  3. Welding development for V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    King, J.F.; Goodwin, G.M.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1995-04-01

    A vanadium structure, cooled with helium, is a favored concept for an advanced breeding blanket for fusion systems. The objective of this task is to develop the metallurgical and technological base for the welding of thick sections of V-Cr-Ti. The subsize Charpy test results for electron beam weld metal from the V-5Cr-5Ti alloy has shown significant improvement in Charpy fracture energy compared to both gas tungsten arc weld metal and the base metal itself. These results are preliminary, however, and additional confirmation testing and analysis will be required to explain this improvement in properties.

  4. Subtask 12D4: Baseline tensile properties of V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Loomis, B.A.; Chung, H.M.; Smith, D.L. [Argonne National Lab., IL (United States)

    1995-03-01

    The objective of this work is to provide a database on the baseline tensile properties of candidate V-Cr-Ti alloys. Vanadium-base alloys of the V-Cr-Ti system are attractive candidates for use as structural materials in fusion reactors. The current focus of the U.S. program of research on these alloys is on the V-(4-6)Cr-(3-6)Ti alloys containing 500-1000 wppm Si. In this paper, we present experimental results on baseline tensile properties of V-Cr-Ti alloys measured at 230-700{degrees}C, with an emphasis on the tensile properties of the U.S. reference alloy V-4Cr-4Ti. The reference alloy was found to exhibit excellent tensile properties up to 700{degrees}C. 9 refs., 8 figs., 1 tab.

  5. Oxidation and microstrucure of V-Cr-Ti alloys exposed to oxygen-containing environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States); Uz, M. [Lafayette College, Easton, PA (United States); Ulie, T.

    1997-08-01

    The objectives of this task are to (a) evaluate the oxygen uptake of several V-Cr-Ti alloys as a function of temperature and oxygen partial pressure in the exposure environment, (b) examine the microstructural characteristics of oxide scales and oxygen trapped at the grain boundaries in the substrate alloys, and (c) evaluate the influence of alloy composition on oxygen uptake and develop correlation(s) between alloy composition, exposure environment, and temperature.

  6. Electrical resistivity of V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J.; Gubbi, A.N.; Eatherly, W.S. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    Room temperature electrical resistivity measurements have been performed on vanadium alloys containing 3-6%Cr and 3-6%Ti in order to evaluate the microstructural stability of these alloys. A nonlinear dependence on Cr and Ti concentration was observed, which suggests that either short range ordering or solute precipitation (perhaps in concert with interstitial solute clustering) has occurred in V-6Cr-6Ti.

  7. Physical properites of O- and N-containing V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Park, J.H.; Kupperman, D.; Park, E.T.; Dragel, G. [Argonne National Laboratory, Chicago, IL (United States)

    1996-04-01

    Incorporation of O in the surface of V-Ti-Cr alloys has been investigated in controlled environments at 550-750{degrees}C, and test were performed to determine the physical properties of V-Cr-Ti-O solid solutions. The amount of O in the alloys has been determined by weight change measurements. Microhardness was used to determine O depth profiles of the alloys. X-ray diffraction indicated a phase transformation from body-centered cubic (bcc) to tetragonal in the lattice that was highly stressed because of O incorporation. Back-scattered-electron images and electron-energy-dispersive spectra revealed Cr depletion near alloy grain boundaries. Elastic modulus and Vickers hardness increased in O-enriched V-Cr-Ti alloys. Hardening of the alloys results from O atoms on face-centered interstitial sites in the bcc sublattice and the formation of homogeneous oxide or nitride phases via internal oxidation or nitridation. The O,N-enriched surface region exhibited the extraordinarily high Vickers hardness of {approx}18 GPa (1800 kg/mm{sup 2}), a value that is typical of oxides nitrides, or carbides, or that is obtainable by ion-beam irradiation of metals.

  8. Tensile properties of V-Cr-Ti alloys after exposure in hydrogen-containing environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Soppett, W.K. [Argonne National Lab., IL (United States)

    1998-03-01

    A systematic study has been initiated to evaluate the performance of several V-Cr-Ti alloys after exposure to environments containing hydrogen at various partial pressures. The goal is to correlate the chemistry of the exposure environment with the hydrogen uptake in the samples and its influence on the microstructure and tensile properties of the alloys. At present, four heats of alloys (BL-63, BL-71, and T87, plus 44 from General Atomics) are being evaluated. Other variables of interest are the effect of initial grain size on hydrogen uptake and tensile properties, and the synergistic effects of oxygen and hydrogen on the tensile behavior of the alloys. Experiments conducted thus far on specimens of various V-Cr-Ti alloys exposed to pH{sub 2} levels of 0.01 and 3 {times} 10{sup {minus}6} torr showed negligible effect of H{sub 2} on either maximum engineering stress of uniform/total elongation. Further, preliminary tests on specimens annealed at different temperatures showed that grain size variation by a factor of {approx}2 had a negligible effect on tensile properties.

  9. Tensile properties of V-Cr-Ti alloys after exposure in hydrogen-containing environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Soppet, W.K. [Argonne National Lab., IL (United States)

    1998-09-01

    A systematic study has been initiated at Argonne National Laboratory to evaluate the performance of several V-Cr-Ti alloys after exposure to environments containing hydrogen at various partial pressures. The goal is to correlate the chemistry of the exposure environment with hydrogen uptake in the samples and its influence on the microstructure and tensile properties of the alloys. At present, the principal effort has focused on the V-4Cr-4Ti alloy of heat identified as BL-71; however other alloys (V-5Cr-5Ti alloy of heats BL-63, and T87, plus V-4Cr-4Ti alloy from General Atomics [GA]) are also being evaluated. Other variables of interest are the effect of initial grain size on the tensile behavior of the alloys. Experiments conducted on specimens of various V-Cr-Ti alloys exposed to pH{sub 2} levels of 0.01 and 3 {times} 10{sup {minus}6} torr showed negligible effect of H{sub 2} on either maximum engineering stress or uniform and total elongation. However, uniform and total elongation decreased substantially when the alloys were exposed to 1.0 torr H{sub 2} pressure. Preliminary data from sequential exposures of the materials to low-pO{sub 2} and several low-pH{sub 2} environments did not reveal an adverse effect on the maximum engineering stress or on uniform and total elongation. Further, tests in H{sub 2} environments on specimens annealed at different temperatures showed that grain-size variation by a factor of {approx}2 had little or no effect on tensile properties.

  10. Subtask 12B1: Welding development for V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    King, J.F.; Goodwin, G.M.; Grossbeck, M.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1995-03-01

    Development of the metallurgical and technological basis for the welding of thick sections of V-Cr-Ti alloys. The weldability and weldment properties of the V-5Cr-5Ti alloy have been evaluated. Results for the Sigmajig test of the vanadium alloy were similar to the cracking resistance of stainless steels, and indicates hot-cracking is unlikely to be a problem. Subsize Charpy test results for GTA weld metal in the as-welded condition have shown a significant reduction in toughness compared to the base metal. The weld metal toughness properties were restored to approximately that of the base metal after exposure to a PWHT 950{degrees}C. The subsize Charpy toughness results for the EB weld metal from this same heat of vanadium alloy has shown significant improvement in properties compared to the GTA weld metal and the base metal. Further testing and analysis will be conducted to more fully characterize the properties of weld metal for each welding process and develop a basic understanding of the cause of the toughness decrease in the GTA welds. 5 figs., 1 tab.

  11. Assessment of the radiation-induced loss of ductility in V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rowcliffe, A.F.; Zinkle, S.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    Alloys based on the V-Cr-Ti system are attractive candidates for structural applications in fusion systems because of their low activation properties, high thermal stress factor (high thermal conductivity, moderate strength, and low coefficient of thermal expansion), and their good compatibility with liquid lithium. The U.S. program has defined a V-4Cr-4Ti (wt %) alloy as a leading candidate alloy based upon evidence from laboratory-scale (30 kg) heats covering the approximate composition range 0-8 wt % Ti and 5 to 15 wt % Cr. A review of the effects of neutron displacement damage, helium, and hydrogen generation on mechanical behavior, and of compatibility with lithium, water, and helium environments was presented at the ICFRM-5 conference at Clearwater in 1991. The results of subsequent optimization studies, focusing on the effects of fast reactor irradiation on tensile and impact properties of a range of alloys, were presented at the ICFRM-6 conference at Stresa in 1993. The primary conclusion of this work was that the V-4Cr-4Ti alloy composition possessed a near-optimal combination of physical and mechanical properties for fusion structural applications. Subsequently, a production-scale (500 kg) heat of V-4Cr-4Ti (Heat No. 832665) was procured from Teledyne Wah-Chang, together with several 15 kg heats of alloys with small variations in Cr and Ti. Further testing has been carried out on these alloys, including neutron irradiation experiments to study swelling and mechanical property changes. This paper discusses ductility measurements from some of these tests which are in disagreement with earlier work.

  12. Oxidation behavior of V-Cr-Ti alloys in low-partial-pressure oxygen environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Uz, M. [Argonne National Lab., IL (United States)

    1998-09-01

    A test program is in progress at Argonne National Laboratory to evaluate the effect of pO{sub 2} in the exposure environment on oxygen uptake, scaling kinetics, and scale microstructure in V-Cr-Ti alloys. The data indicate that the oxidation process follows parabolic kinetics in all of the environments used in the present study. From the weight change data, parabolic rate constants were evaluated as a function of temperature and exposure environment. The temperature dependence of the parabolic rate constants was described by an Arrhenius relationship. Activation energy for the oxidation process was fairly constant in the oxygen pressure range of 1 {times} 10{sup {minus}6} to 1 {times} 10{sup {minus}1} torr for both the alloys. The activation energy for oxidation in air was significantly lower than in low-pO{sub 2} environments, and for oxidation in pure O{sub 2} at 760 torr was much lower than in low-pO{sub 2} environments. X-ray diffraction analysis of the specimens showed that VO{sub 2} was the dominant phase in low-pO{sub 2} environments, while V{sub 2}O{sub 5} was dominant in air and in pure oxygen at 76f0 torr.

  13. Neutron irradiation of V-Cr-Ti alloys in the BOR-60 fast reactor: Description of the fusion-1 experiment

    Energy Technology Data Exchange (ETDEWEB)

    Rowcliffe, A.F. [Oak Ridge National Laboratory, TN (United States); Tsai, H.C.; Smith, D.L. [Argonne National Lab., IL (United States)] [and others

    1997-08-01

    The FUSION-1 irradiation capsule was inserted in Row 5 of the BOR-60 fast reactor in June 1995. The capsule contains a collaborative RF/U.S. experiment to investigate the irradiation performance of V-Cr-Ti alloys in the temperature range 310 to 350{degrees}C. This report describes the capsule layout, specimen fabrication history, and the detailed test matrix for the U.S. specimens. A description of the operating history and neutronics will be presented in the next semiannual report.

  14. Tensile properties of V-Cr-Ti alloys after exposure in oxygen-containing environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Soppet, W.K. [Argonne National Lab., IL (United States)

    1998-03-01

    A systematic study was conducted to evaluate the oxidation kinetics of V-4Cr-4Ti (44 alloy) and V-5Cr-5Ti alloys (55 alloy) and to establish the role of oxygen ingress on the tensile behavior of the alloys at room temperature and at 500 C. The oxidation rate of the 44 alloy is slightly higher than that of the 55 alloy. The oxidation process followed parabolic kinetics. Maximum engineering stress for 55 alloy increased with an increase in oxidation time at 500 C. The maximum stress values for 55 alloy were higher at room temperature than ta 500 C for the same oxidation treatment. Maximum engineering stresses for 44 alloy were substantially lower than those for 55 alloy in the same oxidation {approx}500 h exposure in air at 500 C; the same values were 4.8 and 6.1%, respectively, at 500 C after {approx}2060 h oxidation in air at 500 C. Maximum engineering stress for 44 alloy at room temperature was 421.6--440.6 MPa after {approx}250 h exposure at 500 C in environments with a pO{sub 2} range of 1 {times} 10{sup {minus}6} to 760 torr. The corresponding uniform and total elongation values were 11--14.4% and 14.5--21.7%, respectively. Measurements of crack depths in various specimens showed that depth is independent of pO{sub 2} in the preexposure environment and was of 70--95 {micro}m after 250--275 h exposure at 500 C.

  15. Revised ANL-reported tensile data for V-Ti and V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Billone, M.C. [Argonne National Lab., IL (United States)

    1997-08-01

    The tensile for all irradiated vanadium alloy samples and several unirradiated vanadium alloys tested at Argonne National Laboratory (ANL) have been critically reviewed and revised, as necessary. The review and revision are based on re-analyzing the original load-displacement strip-chart recording using a methodology consistent with current ASTM standards. No significant difference has been found between the newly-revised and previously-reported values of yield strength (YS) and ultimate tensile strength (UTS). However, by correctly subtracting the non-gauge-length displacement and linear gauge-length displacement from the total cross-head displacement, the uniform elongation (UE) of the gauge length decreases by 4-9% strain and the total elongation (TE) of the gauge length decreases by 1-7% strain. These differences are more significant for lower-ductility irradiated alloys than for higher-ductility alloys.

  16. Grain boundary migration induced segregation in V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gelles, D.S. [Pacific Northwest National Lab., Richland, WA (United States); Ohnuki, S.; Takahashi, H. [Univ. of Hokkaido (Japan)

    1996-10-01

    Analytical electron microscopy results are reported for a series of vanadium alloys irradiated in the HFIR JP23 experiment at 500{degrees}C. Alloys were V-5Cr-5Ti and pure vanadium which are expected to have transmuted to V-15Cr-5Ti and V-10Cr following irradiation. Analytical microscopy confirmed the expected transmutation occurred and showed redistribution of Cr and Ti resulting from grain boundary migration in V-5Cr-5Ti, but in pure V, segregation was reduced and no clear trends as a function of position near a boundary were identified.

  17. Effect of time and temperature on grain size of V and V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Rink, D.L. [Argonne National Lab., IL (United States)

    1996-10-01

    Grain growth studies were conducted to evaluate the effect of time and temperature on the grain size of pure V, V-4 wt.%Cr-4 wt.%Ti, and V-5 wt.%Cr-5 wt.%Ti alloys. The temperatures used in the study were 500, 650, 800, and 1000{degrees}C, and exposure times ranged between 100 and {approx}5000 h. All three materials exhibited negligible grain growth at 500, 650, and 800{degrees}C, even after {approx}5000 h. At 1000{degrees}C, pure V showed substantial grain growth after only 100 h, and V-4Cr-4Ti showed growth after 2000 h, while V-5Cr-5Ti showed no grain growth after exposure for up to 2000 h.

  18. Laser Welding Dissimilar Reflective Alloys

    Science.gov (United States)

    Mccay, M. H.; Gopinathan, S.; Kahlen, F.; Speigel, L.

    1993-01-01

    This project, jointly sponsored by Rocketdyne and CSTAR, involves the development of laser joining of materials which have heretofore been impractical to bond. Of particular interest are joints between stainless steel and copper and also aluminum 6061 to aluminum 2219. CSTAR has a unique opportunity in this area since both the process and development and diagnostics are of interest to industry. Initial results using the pulse tailored laser welding technique developed in CLA for joining crack sensitive materials have proven promising for the aluminum joints based upon metallurgical and electronic microprobe analysis. A declaration of success requires additional mechanical testing. A CW technique has been applied to the stainless-copper joining with some preliminary success. These joints are of significant interest for aeronautics and rocket propulsion applications and the project is expected to continue.

  19. Laser Welding of TC-1 Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    Hanbin DU; Lunji HU; Xiyuan HU; Jianhua LIU

    2003-01-01

    The technology of CO2 laser welding and joint properties of titanium alloy were investigated. The problem of moltenpool protection was resolved by designing a shielding trailer and a special clamp. Joints with silvery appearance wereobtained, which have no pore and crack. In addition, the welding speed could reach 3 m/min for the plate of 1.5 mmthickness being penetrated. The reason of the porosity formation in partial penetration joints is that the keyholescan be easily cut apart in the radial direction, which makes the gas enclosed in the molten pool. The surface oxideof specimens can not affect the porosity formation in welds directly.

  20. Hardness recovery of 85% cold-worked V-Ti and V-Cr-Ti alloys upon annealing at 180{degrees}C to 1200{degrees}C

    Energy Technology Data Exchange (ETDEWEB)

    Loomis, B.A.; Nowicki, L.J.; Smith, D.L. [Argonne National Lab., Chicago, IL (United States)

    1995-04-01

    The objective of this research is to determine the effect of heat treatment of cold-worked V-Ti and V-Cr-Ti alloys on their resulting microstructures and to correlate the results with the physical and mechanical properties of these alloys. Annealing of 85% cold-worked unalloyed V and V-(1-18)Ti alloys for 1 hr at 180 to 1200{degree}C results in hardness maxima at 180-250{degree}C, 420-600{degree}C, and 1050-1200{degree}C and in hardness minima at 280-360{degree}C and, depending on Ti concentration in the alloy, at 840-1050{degree}C. Annealing of 85% cold-worked V-(4-15)Cr-(3-6)Ti alloys for 1 hr at 180{degree}C to 1200{degree}C results in harness maxima at 180-250{degree}C, 420-800{degree}C, and 1050-1200{degree}C, and in hardness minima at 280-360{degree}C and 920-1050{degree}C.

  1. Procurement of V-Cr-Ti alloys to study minor variations on V-4Cr-4Ti

    Energy Technology Data Exchange (ETDEWEB)

    Grossbeck, M.L. [Oak Ridge National Lab., TN (United States)

    1998-03-01

    The alloys V-6Cr-3Ti, V-4Cr-4Ti-Si, V-6Cr-6Ti, and V-3Cr-3Ti, were prepared by Teledyne Wah Chang Albany Corp. in 1994. Plate and sheet ranging from 0.76 mm to 6.25 mm with residual material being left in 12--20 mm thick bar were fabricated. Although the heats were prepared on a pilot plant scale using different equipment, an effort was made to keep the processing as close to Wah Chang Heat 832665, the reference fusion heat of V-4Cr-4Ti, as possible.

  2. Tensile properties of V-Cr-Ti alloys after exposure in helium and low-partial-pressure oxygen environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Soppet, W.K. [Argonne National Lab., IL (United States)

    1997-04-01

    A test program is in progress to evaluate the effect of oxygen at low pO{sub 2} on the tensile properties of V-(4-5)wt% Cr-(4-5)wt% Ti alloys. Some of the tensile specimens were precharged with oxygen at low pO{sub 2} at 500{degrees}C and reannealed in vacuum at 500{degrees}C in environments with various pO{sub 2} levels and subsequently tensile tested at room temperature. The preliminary results indicate that both approaches are appropriate for evaluating the effect of oxygen uptake on the tensile properties of the alloys. The data showed that in the relatively short-time tests conducted thus far, the maximum engineering stress slightly increased after oxygen exposure but the uniform and total elongation values exhibited significant decrease after exposure in oxygen-containing environments. The data for a specimen exposed to a helium environment were similar to those obtained in low pO{sub 2} environments.

  3. CO2 laser welding of magnesium alloys

    Science.gov (United States)

    Dhahri, Mohammed; Masse, Jean Eric; Mathieu, J. F.; Barreau, Gerard; Autric, Michel L.

    2000-02-01

    Metallic alloys with a low mass density can be considered to be basic materials in aeronautic and automotive industry. Magnesium alloys have better properties than aluminum alloys in respect of their low density and high resistance to traction. The main problems of magnesium alloy welding are the inflammability, the crack formation and the appearance of porosity during the solidification. The laser tool is efficient to overcome the difficulties of manufacturing by conventional processing. Besides, the laser processing mainly using shielding gases allows an effective protection of the metal against the action of oxygen and a small heat affected zone. In this paper, we present experimental results about 5 kW CO2 laser welding of 4 mm-thick magnesium alloy plates provided by Eurocopter France. The focused laser beam has about 0.15 mm of diameter. We have investigated the following sample: WE43, alloy recommended in aeronautic and space applications, is constituted with Mg, Y, Zr, rare earth. More ductile, it can be used at high temperatures until 250 degrees Celsius for times longer than 5000 hours without effects on its mechanical properties. A sample of RZ5 (French Norm: GZ4TR, United States Norm ZE41) is composed of Mg, Zn, Zr, La, rare earth. This alloy has excellent properties of foundry and it allows to the realization of components with complex form. Also, it has a good resistance and important properties of tightness. The parameters of the process were optimized in the following fields: laser power: 2 to 5 kW, welding speed: 1 to 4.5 m/min, focal position: -3 mm to +3 mm below or on the top of the metal surface, shielding gas: helium with a flow of 10 to 60 l/min at 4 bars. Metallurgical analyses and mechanical control are made (macroscopic structure, microscopic structure, interpretations of the structures and localization of possible defects, analyse phases, chemical composition, hardness, tensile test etc.) to understand the parameters influence of welding

  4. Laser welding of AZ61 magnesium-based alloys

    Institute of Scientific and Technical Information of China (English)

    Wang Hongying; Li Zhijun; Zhang Yihui

    2006-01-01

    Laser welding of AZ61 magnesium alloys was carried out asing a CO2 laser weldingexperimental system.The welding properties of AZ61 sheets with different thickness were investigated.The effect of processing parameters including laser power, welding speed and protection gas flow was researched.The results show that laser power and welding speed have large effect on the weld width and joint dimensions.Protection gas flow has relatively slight effect on the weld width.The property test of three typical joints indicates that microhardness and tensile strength in weld zone are higher than that of AZ61 base metal.Joints with good appearance and excellent mechanical properties can be produced using CO2 laser welding method.The microstructure with small grains in weld zone is believed to be responsible for the excellent mechanical properties of AZ61 joints.

  5. Electrochemical behavior of YAG laser-welded NiTi shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    YAN Xiao-jun; YANG Da-zhi; LIU Xiao-peng

    2006-01-01

    Electrochemical behaviors of laser-welded Ti-50.6%Ni(mole fraction) shape memory alloy and the base metal in 0.9% NaCl solution were investigated by electrochemical techniques as corrosion potential measurement, linear and potentiodynamic polarization. The results indicate that the laser-welded NiTi alloy is less susceptible to pitting and crevice corrosion than the base metal, which is demonstrated by the increase in polarization resistance(Rp) and pitting potential(ψpit) and decrease in corrosion current density(Jcorr) and mean difference between ψpit and ψprot values. It is confirmed by scanning electron microscope micrographs that pits could be observed on the surface of base metal but not on the surface of laser-welded alloy after potentiodynamic tests. An improvement of corrosion resistance of laser-welded NiTi alloy could be attributed to almost complete dissolution of inclusions upon laser welding.

  6. Development of laser welding techniques for vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Strain, R.V.; Leong, K.H.; Smith, D.L.

    1996-04-01

    Laser welding is potentially advantageous because of its flexibility and the reduced amount of material affected by the weld. Lasers do not require a vacuum (as do electron beam welders) and the welds they produce high depth-to-width ratios. Scoping with a small pulsed 50 J YAG laser indicated that lasers could produce successful welds in vanadium alloy (V-5%Cr-5%Ti) sheet (1 mm thick) when the fusion zone was isolated from air. The pulsed laser required an isolating chamber filled with inert gas to produce welds that did not contain cracks and showed only minor hardness increases. Following the initial scoping tests, a series of tests were preformed with a 6 kW continuous CO{sub 2} laser. Successful bead-on-plate welds were made on V-4%Cr-4%Ti and V-5%Cr-5%Ti alloys to depths of about 4 mm with this laser.

  7. Revised ANL-reported tensile data for unirradiated and irradiated (FFTF, HFIR) V-Ti and V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Billone, M.C. [Argonne National Lab., IL (United States)

    1998-03-01

    The tensile data for all unirradiated and irradiated vanadium alloys samples tested at Argonne National Laboratory (ANL) have been critically reviewed and, when necessary, revised. The review and revision are based on reanalyzing the original load-displacement strip chart recordings by a methodology consistent with current ASTM standards. For unirradiated alloys (162 samples), the revised values differ from the previous values as follows: {minus}11{+-}19 MPa ({minus}4{+-}6%) for yield strength (YS), {minus}3{+-}15 MPa ({minus}1{+-}3%) for ultimate tensile strength (UTS), {minus}5{+-}2% strain for uniform elongation (UE), and {minus}4{+-}2% strain for total elongation (TE). Of these changes, the decrease in {minus}1{+-}6 MPa (0{+-}1%) for UTS, {minus}5{+-}2% for UE, and {minus}4{+-}2% for TE. Of these changes, the decrease in UE values for alloys irradiated and tested at 400--435 C is the most significant. This decrease results from the proper subtraction of nongauge-length deformation from measured crosshead deformation. In previous analysis of the tensile curves, the nongauge-length deformation was not correctly determined and subtracted from the crosshead displacement. The previously reported and revised tensile values for unirradiated alloys (20--700 C) are tabulated in Appendix A. The revised tensile values for the FFTF-irradiated (400--600 C) and HFIR-irradiated (400 C) alloys are tabulated in Appendix B, along with the neutron damage and helium levels. Appendix C compares the revised values to the previously reported values for irradiated alloys. Appendix D contains previous and revised values for the tensile properties of unirradiated V-5Cr-5Ti (BL-63) alloy exposed to oxygen.

  8. A study on the porosity of CO2 laser welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    Chen Li; Hu Lunji; Gong Shuili

    2006-01-01

    The CO2 laser welding of BT20 titanium alloy and Ti-23Al-17Nb titanium aluminide was conducted to investigate into the porosity in titanium alloy weld. The results show that there are two sorts of porosities observed in welds of titanium alloy laser welding based on the microscopic characteristics of the porosities. One is the metallurgical porosity with round and smooth inner wall, which results from the surface contamination. The other is the processing porosity with irregular and rough inner wall that displays the trace of the pool flowing, which results from the ruffle on the keyhole wall gathering together locally and closing down the gas in the keyhole into bubbles because of the keyhole fluctuating. The CO2 laser welding could break down easily the surface oxide film and produce little metallurgical porosity, but produces easily processing porosity when partial penetration or unstable-full penetration laser welding is conducted, which always occurs in the center of weld.

  9. Development of laser welding techniques for vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Strain, R.V.; Leong, K.H.; Smith, D.L. [Argonne National Laboratory, IL (United States)

    1996-10-01

    Laser welding is potentially advantageous because of its flexibility and the reduced amount of material affected by the weld. Bead-on-plate and butt welds were previously performed to depths of about 4 mm with a 6-kW CO{sub 2} laser on V-4%Cr-4%Ti and V-5%Cr-5%Ti alloys. These welds were made at a speed of 0.042 m/s using argon purging at a flow rate of 2.8 m{sup 3}/s. The purge was distributed with a diffuser nozzle aimed just behind the laser beam during the welding operation. The fusion zones of welds made under these conditions consisted of very fine, needle-shaped grains and were also harder than the bulk metal (230-270 dph, compared to {approx}180 dph for the bulk metal). A limited number of impact tests showed that the as-welded ductile-brittle transition temperatures (DBTT) was above room temperature, but heat treatment at 1000{degrees}C for 1 h in vacuum reduced the DBTT to <{minus}25{degrees}C. Activities during this reporting period focused on improvements in the purging system and determination of the effect of welding speed on welds. A 2-kW continuous YAG laser at Lumonics Corp. in Livonia, MI, was used to make 34 test welds for this study.

  10. Effects of Aging Treatment on Laser-Welded Mg-Rare Earth Alloy NZ30K

    Directory of Open Access Journals (Sweden)

    Jun Dai

    2013-01-01

    Full Text Available Magnesium-rare earth alloys have received extensive attention due to their attractive mechanical properties resulting from high density of precipitation. The precipitation sequence in laser-welded Mg-3Nd-0.2Zn-0.4Zr (NZ30K alloy during aging treatment at 200°C and 225°C has been investigated using transmission electron microscopy (TEM. The results indicate that the tensile strength of laser-welded NZ30K can be improved significantly after aging treatment at 200°C for 8 h. It is found that the precipitation in laser-welded NZ30K alloy follows the sequence of supersaturated solid solution → β′′(DO19 → β′(fcc.

  11. The fatigue life of a cobalt-chromium alloy after laser welding.

    Science.gov (United States)

    Al-Bayaa, Nabil Jalal Ahmad; Clark, Robert K F; Juszczyk, Andrzej S; Radford, David R

    2011-03-01

    The aim of this study was to investigate the fatigue life of laser welded joints in a commercially available cast cobalt-chromium alloy. Twenty rod shaped specimens (40 mm x 1.5 mm) were cast and sand blasted. Ten specimens were used as controls and the remaining ten were sectioned and repaired using a pulsed Nd: YAG laser welder. All specimens were subjected to fatigue testing (30N - 2Hz) in a controlled environment. A statistically significant difference in median fatigue life was found between as-cast and laser welded specimens (p welded specimens despite 70% penetration of the weld.

  12. Robotic Nd:YAG Fiber Laser Welding of Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Ceyhun Köse

    2017-06-01

    Full Text Available In the present study, Ti6Al4V titanium alloy plates were joined using a robotic fiber laser welding method. The laser welding process was carried out at two different welding speeds. Effects of different heat input conditions on the microstructure and mechanical properties of robotic fiber laser welded joints were investigated. Some grain coarsening was observed in the microstructure of weld metal in samples joined using high heat input, compared to those using low heat input, and volume rates of primary α structures increased in the weld metal. The microstructure of weld metal in samples joined using low heat input was made of basket-weave or acicular α' grains and primary β grains in grain boundaries. Tensile and yield strength of samples joined using low heat input were higher than for those joined using high heat input, but their ductility was lower.

  13. Tensile strength and corrosion resistance of brazed and laser-welded cobalt-chromium alloy joints.

    Science.gov (United States)

    Zupancic, Rok; Legat, Andraz; Funduk, Nenad

    2006-10-01

    The longevity of prosthodontic restorations is often limited due to the mechanical or corrosive failure occurring at the sites where segments of a metal framework are joined together. The purpose of this study was to determine which joining method offers the best properties to cobalt-chromium alloy frameworks. Brazed and 2 types of laser-welded joints were compared for their mechanical and corrosion characteristics. Sixty-eight cylindrical cobalt-chromium dental alloy specimens, 35 mm long and 2 mm in diameter, were cast. Sixteen specimens were selected for electrochemical measurements in an artificial saliva solution and divided into 4 groups (n=4). In the intact group, the specimens were left as cast. The specimens of the remaining 3 groups were sectioned at the center, perpendicular to the long-axis, and were subsequently rejoined by brazing (brazing group) or laser welding using an X- or I-shaped joint design (X laser and I laser groups, respectively). Another 16 specimens were selected for electrochemical measurements in a more acidic artificial saliva solution. These specimens were also divided into 4 groups (n=4) as described above. Electrochemical impedance spectroscopy and potentiodynamic polarization were used to assess corrosion potentials, breakdown potentials, corrosion current densities, total impedances at lowest frequency, and polarization charge-transfer resistances. The remaining 36 specimens were used for tensile testing. They were divided into 3 groups in which specimen pairs (n=6) were joined by brazing or laser welding to form 70-mm-long cylindrical rods. The tensile strength (MPa) was measured using a universal testing machine. Differences between groups were analyzed using 1-way analysis of variance (alpha=.05). The fracture surfaces and corrosion defects were examined with a scanning electron microscope. The average tensile strength of brazed joints was 792 MPa and was significantly greater (P<.05) than the tensile strength of both types of

  14. Effect of Laser Welding Parameters on Formation of NiTi Shape Memory Alloy Welds

    Directory of Open Access Journals (Sweden)

    Wei Wang

    2014-01-01

    Full Text Available In this work experimental trials of welding of NiTi flat plates with 2.0 mm thickness were conducted using a 4.5 kW continuous wave (CW Nd:YAG laser. The influences of laser output power, welding speed, defocus amount and side-blow shielding gas flow rate on the morphology, welding depth and width, and quality of the welded seam were investigated. Meanwhile, the effects of heat input on the mechanical and functional properties of welded joints were studied. The results show that laser welding can take better formation in NiTi alloys. The matching curves with laser power and welding speed affecting different formation of welds were experimentally acquired, which can provide references for laser welding and engineering application of NiTi alloy. The heat input has obvious effects on the ultimate tensile strength (UTS and shape memory behavior of the welded joints.

  15. Passive fit of frameworks in titanium and palladium-silver alloy submitted the laser welding.

    Science.gov (United States)

    de Sousa, S A; de Arruda Nobilo, M A; Henriques, G E P; Mesquita, M F

    2008-02-01

    This study evaluated the precision of fit of implant frameworks cast in titanium (cp Ti) and palladium-silver alloy (Pd-Ag), made by the one-piece cast and laser welding techniques. From a metal matrix with five implants, 20 master casts were obtained, to which replicas of implants were incorporated. On these masters 10 frameworks were made for each type of material (cp Ti and Pd-Ag alloy). Half of these were made by the one-piece cast technique and the other half by the laser welding technique. The implant/prosthesis interface was analysed and measured in the vestibular and lingual regions of the central and distal implants with the help of a measuring microscope. The results indicated that in the central cylinders, the Tukey test (Plaser-welded frameworks (34.73 microm) and those one-piece cast frameworks (151.39 microm), and as regards materials, the palladium-silver alloy (66.30 microm) showed better results than the titanium (119.83 microm). In the distal cylinders there was no significant difference between the frameworks cast in titanium and palladium-silver by the one-piece technique. However, after laser welding, there was a significant difference for the frameworks cast in titanium (31.37 microm) and palladium-silver (106.59 microm).

  16. Effect of laser characteristics on the weld shape and properties of penetration laser weld of BT20 titanium alloy

    Institute of Scientific and Technical Information of China (English)

    陈俐; 巩水利; 姚伟; 胡伦骥

    2004-01-01

    The laser beam welding of BT20 titanium alloy was conducted to investigate the weld shape, microstructures and properties. The full penetration weld characteristics produced by CO2 laser and by YAG laser were compared. The results show that the full penetration weld of YAG laser welding closes to "X" shape, and weld of CO2 laser welding is "nail-head" shape. Those result from special heating mode of laser deep penetration welding. The tension strength of CO2 laser and YAG laser joints equal to that of the base metal, but the former has better ductility. All welds consist mainly of the acicular α phase and a few β phase in microstructure. The dendritic crystal of CO2 laser weld is a little finer than YAG laser weld. According the research CO2 laser is better than YAG laser for welding of BT20 titanium alloy.

  17. Properties of welded joints in laser welding of aeronautic aluminum-lithium alloys

    Science.gov (United States)

    Malikov, A. G.; Orishich, A. M.

    2017-01-01

    The work presents the experimental investigation of the laser welding of the aluminum-lithium alloys (system Al-Mg-Li) and aluminum alloy (system Al-Cu-Li) doped with Sc. The influence of the nano-structuring of the surface layer welded joint by the cold plastic deformation method on the strength properties of the welded joint is determined. It is founded that, regarding the deformation degree over the thickness, the varying value of the welded joint strength is different for these aluminum alloys.

  18. High Power Laser Welding. [of stainless steel and titanium alloy structures

    Science.gov (United States)

    Banas, C. M.

    1972-01-01

    A review of recent developments in high power, carbon dixoide laser welding is presented. Deep penetration welding in stainless steel to 0.5-in. thick, high speed welding in thin gage rimmed steel and gas shielded welding in Ti-6Al-4V alloy are described. The effects of laser power, power density, focusing optics, gas-shielding techniques, material properties and weld speed on weld quality and penetration are discussed. It is shown that laser welding performance in thin materials is comparable to that of electron beams. It is further shown that high quality welds, as evidenced by NDT, mechanical and metal-lographic tests, can be achieved. The potential of the laser for industrial welding applications is indicated.

  19. Mechanism of laser welding on dissimilar metals between stainless steel and W-Cu alloy

    Institute of Scientific and Technical Information of China (English)

    Kai Chen; Zhiyong Wang; Rongshi Xiao; Tiechuan Zuo

    2006-01-01

    @@ CO2 laser is employed to join a piece of powder metallurgical material (PMM) to a stainless steel in butt joint welding mode. The powder Ni35, as a filler powder, is used. The weld metal comes from three parts of stainless steel, powder Ni35, and Cu in W-Cu PMM. It is indicated that some parts of the W-Cu base metal are heated by laser and the metal Cu at the width of 0.06-0.12 mm from the edge is melted into the melting pool in the laser welding process. The formation of firm weld joint is just because that the melting liquid metal could fill the position occupied by metal Cu and surround the metal W granules fully. The analysis results indicate that the mechanism of the laser welding for stainless steel and W-Cu alloy is a special mode of fusion-brazing welding.

  20. Effects of conventional welding and laser welding on the tensile strength, ultimate tensile strength and surface characteristics of two cobalt-chromium alloys: a comparative study.

    Science.gov (United States)

    Madhan Kumar, Seenivasan; Sethumadhava, Jayesh Raghavendra; Anand Kumar, Vaidyanathan; Manita, Grover

    2012-06-01

    The purpose of this study was to evaluate the efficacy of laser welding and conventional welding on the tensile strength and ultimate tensile strength of the cobalt-chromium alloy. Samples were prepared with two commercially available cobalt-chromium alloys (Wironium plus and Diadur alloy). The samples were sectioned and the broken fragments were joined using Conventional and Laser welding techniques. The welded joints were subjected to tensile and ultimate tensile strength testing; and scanning electron microscope to evaluate the surface characteristics at the welded site. Both on laser welding as well as on conventional welding technique, Diadur alloy samples showed lesser values when tested for tensile and ultimate tensile strength when compared to Wironium alloy samples. Under the scanning electron microscope, the laser welded joints show uniform welding and continuous molt pool all over the surface with less porosity than the conventionally welded joints. Laser welding is an advantageous method of connecting or repairing cast metal prosthetic frameworks.

  1. Subtask 12B2: Development of laser welding techniques for vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Strain, R.V.; Leong, K.H.; Keppler, E.E.; Smith, D.L. [Argonne National Laboratory, IL (United States)

    1995-03-01

    The development of techniques for joining vanadium alloys will be required for the construction of fusion devices utilizing the desirable properties of these alloys. The primary objective of this program is to develop of laser welding techniques for vanadium alloys, particularly for the manufacture of welded materials testing specimens. Laser welding is potentially advantageous because of its flexibility and the reduced amount of material effected by the weld. Lasers do not require a vacuum (as does electron beam welders) and the welds they produce have large depth-to-width ratios. Results of scoping tests using a small, pulsed laser (50 joule, YAG laser) indicated that lasers could produce successful welds in vanadium alloy (V-5%Cr-5%Ti) sheet (1-mm thick) when the fusion zone was isolated from air. The pulsed laser required an isolating chamber filled with inert gas to produce welds that did not contain cracks and showed only minor hardness increases. Successful bead-on-plate welds have been made to depths of about 4-mm using a 6 kW continuous CO{sub 2} laser with argon purging. 2 figs.

  2. X-ray online detection for laser welding T-joint of Al-Li alloy

    Science.gov (United States)

    Zhan, Xiaohong; Bu, Xing; Qin, Tao; Yu, Haisong; Chen, Jie; Wei, Yanhong

    2017-05-01

    In order to detect weld defects in laser welding T-joint of Al-Li alloy, a real-time X-ray image system is set up for quality inspection. Experiments on real-time radiography procedure of the weldment are conducted by using this system. Twin fillet welding seam radiographic arrangement is designed according to the structural characteristics of the weldment. The critical parameters including magnification times, focal length, tube current and tube voltage are studied to acquire high quality weld images. Through the theoretical and data analysis, optimum parameters are settled and expected digital images are captured, which is conductive to automatic defect detection.

  3. Cracking susceptibility of aluminum alloys during laser welding

    Directory of Open Access Journals (Sweden)

    Lara Abbaschian

    2003-06-01

    Full Text Available The influence of laser parameters in welding aluminum alloys was studied in order to reduce hot cracking. The extension of cracks at the welding surface was used as a cracking susceptibility (CS index. It has been shown that the CS changes with changing welding velocity for binary Al-Cu alloys. In general, the CS index increased until a maximum velocity and then dropped to zero, generating a typical lambda-curve. This curve is due to two different mechanisms: 1 the refinement of porosities with increasing velocity and 2 the changes in the liquid fraction due to decreasing microsegregation with increasing velocities.

  4. The relationship between the super plasticity of laser welding joint of titanium alloy and hydrogen treatment

    Science.gov (United States)

    Cao, Zean; Cheng, Donghai; Jiang, Xunyan; Hu, Dean; Chen, Yiping

    2017-06-01

    The superplastic deformation uniformity of laser welded joint of TC4 titanium alloy is improved by hydrogen treatment. The non-uniform deformation coefficient K was introduced to quantification ally characterize the non-uniform deformation. The results show when the content of hydrogen exceeds 0.29%, the super plasticity of the titanium alloy welded plate decreases with the increase of the hydrogen content. The decrease of the shrinkage of the base material is larger than that of the weld section with the increase of hydrogen content. The K can be used to describe the non-uniform deformation of the weld and the base material during the superplastic deformation of laser welded joint of the TC4. The K value increases with increaseing hydrogen content, increaseing deformation temperature and decreaseing strain rate. The K value reaches the maximum of 0.84 with hydrogen content of 1.299%, deformation temperature of 920 °C, strain rate of 10-4S-1.

  5. Morphology, microstructure, and mechanical properties of laser-welded joints in GH909 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chunming; Cai, Yuanzheng; Hu, Chongjing; Zhang, Xiong; Yan, Fei; Hu, Xiyuan [Huazhong University of Science and Technology, Wuhan (China)

    2017-05-15

    The experimental laser welding of GH909 alloy was conducted in this study. The morphology, microstructure, and mechanical properties of laser-welded joints were analyzed by scanning electron microscopy, energy diffraction spectroscopy, and other techniques. Results revealed that the microstructure of the welded joints mainly consisted of tiny cellular structures, dendritic structures, and equiaxed crystals. Pores appeared in the interdendritic regions because of the insufficient local feeding of molten metal during solidification. Nb segregation in the heat-affected zone caused liquation cracking, whereas C segregation further induced the formation of carbide precipitates along the grain boundaries during the welding thermal cycle. The instability of the keyhole significantly promoted the escape of the metal vapor/plasma from the hole; as a result, porosity defects formed in the weld. The average tensile strength of the test joints was 756 MPa, which is 93.1 % of that of the base metal. The average microhardness of the weld zone (250 HV) was higher than that of the GH909 alloy substrate (208 HV), peaking at 267 HV. Microcracks appeared along the grain boundaries, proving that the grain boundaries were the weakest areas in the joint.

  6. Laser-induced fluorescence applied to laser welding of austenitic stainless steel for dilute alloying element detection

    Science.gov (United States)

    Simonds, Brian J.; Sowards, Jeffrey W.; Williams, Paul A.

    2017-08-01

    Optical spectral analysis of the laser weld plume is a common technique for non-contact, in situ weld plume analysis. However, the low sensitivity of optical emission spectroscopy limits the available information during 1070 nm wavelength laser welding, which is becoming the standard in many industrial operations. Here we demonstrate an improved sensitivity of optical spectroscopy by applying laser-induced fluorescence (LIF) for probing the hot gas plume induced during fiber laser welding of 304L austenitic stainless steel. As a proof-of-principle, we show that LIF is capable of resolving a spectral signal from silicon being emitted during welding. Optical detection of such a low concentration alloying element has not previously been reported and shows the capability of LIF for increased sensitivity. Silicon atoms in the weld plume were excited in the ultraviolet at 221.09 nm and detected at 221.64 nm. We demonstrate the detection of silicon LIF down to laser welding powers of 600 W (210 kW cm-2) making this technique applicable even in low-power laser welding or additive manufacturing scenarios.

  7. A Comparative Study on the Laser Welding of Ti6Al4V Alloy Sheets in Flat and Horizontal Positions

    Directory of Open Access Journals (Sweden)

    Baohua Chang

    2017-04-01

    Full Text Available Laser welding has been increasingly utilized to manufacture a variety of components thanks to its high quality and speed. For components with complex shapes, the welding position needs be continuously adjusted during laser welding, which makes it necessary to know the effects of the welding position on the quality of the laser welds. In this paper, the weld quality under two (flat and horizontal welding positions were studied comparatively in the laser welding of Ti6Al4V titanium alloy, in terms of weld profiles, process porosity, and static tensile strengths. Results show that the flat welding position led to better weld profiles, less process porosity than that of the horizontal welding position, which resulted from the different actions of gravity on the molten weld metals and the different escape routes for pores under different welding positions. Although undercuts showed no association with the fracture positions and tensile strengths of the welds, too much porosity in horizontal laser welds led to significant decreases in the strengths and specific elongations of welds. Higher laser powers and travel speeds were recommended, for both flat and horizontal welding positions, to reduce weld porosity and improve mechanical properties.

  8. A Quantitative Model of Keyhole Instability Induced Porosity in Laser Welding of Titanium Alloy

    Science.gov (United States)

    Pang, Shengyong; Chen, Weidong; Wang, Wen

    2014-06-01

    Quantitative prediction of the porosity defects in deep penetration laser welding has generally been considered as a very challenging task. In this study, a quantitative model of porosity defects induced by keyhole instability in partial penetration CO2 laser welding of a titanium alloy is proposed. The three-dimensional keyhole instability, weld pool dynamics, and pore formation are determined by direct numerical simulation, and the results are compared to prior experimental results. It is shown that the simulated keyhole depth fluctuations could represent the variation trends in the number and average size of pores for the studied process conditions. Moreover, it is found that it is possible to use the predicted keyhole depth fluctuations as a quantitative measure of the average size of porosity. The results also suggest that due to the shadowing effect of keyhole wall humps, the rapid cooling of the surface of the keyhole tip before keyhole collapse could lead to a substantial decrease in vapor pressure inside the keyhole tip, which is suggested to be the mechanism by which shielding gas enters into the porosity.

  9. Metallurgical and mechanical properties of laser welded high strength low alloy steel.

    Science.gov (United States)

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-05-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure.

  10. Temporal pulse shaping: a key parameter for the laser welding of dental alloys.

    Science.gov (United States)

    Bertrand, Caroline; Poulon-Quintin, Angeline

    2015-07-01

    This study aims to describe the effect of pulse shaping on the prevention of internal defects during laser welding for two dental alloys mainly used in prosthetic dentistry. Single spot, weld beads, and welds with 80 % overlapping were performed on Co-Cr-Mo and Pd-Ag-Sn cast plates with a pulsed neodymium-doped yttrium aluminum garnet (Nd:YAG) laser. A specific welding procedure using adapted parameters to each alloy was completed. All the possibilities for pulse shaping were tested: (1) the square pulse shape as a default setting, (2) a rising edge slope for gradual heating, (3) a falling edge slope to slow the cooling process, and (4) a combination of rising and falling edges. The optimization of the pulse shape is supposed to produce defect-free welds (crack, pores, voids). Cross-section SEM observations and Vickers microhardness measurements were made. Pd-Ag-Sn was highly sensitive to hot cracking, and Co-Cr-Mo was more sensitive to voids and small porosities (sometimes combined with cracks). Using a slow cooling ramp allowed a better control on the solidification process for those two alloys always preventing internal defects. A rapid slope should be preferred for Co-Cr-Mo alloys due to its low-laser beam reflectivity. On the opposite, for Pd-Ag-Sn alloy, a slow rising slope should be preferred because this alloy has a high-laser beam reflectivity.

  11. Influence of heat input on HAZ liquation cracking in laser welded GH909 alloy

    Science.gov (United States)

    Yan, Fei; Hu, Chongjing; Zhang, Xiong; Cai, Yuanzheng; Wang, Chunming; Wang, Jun; Hu, Xiyuan

    2017-07-01

    In this paper, we describe influence of heat input on HAZ liquation cracking in laser welded GH909 alloy. The results demonstrated that more cracks were produced using high laser power and welding speed. The presence of cracks greatly weakened the hot ductility of this material and the binding force between the adjacent grains, resulting in reducing the tensile strength of welded joints. The occurrence of HAZ cracking was mainly attributable to the coarseness of microstructures and large tensile stresses. A new method was proposed to prevent HAZ liquation cracking using low laser power and welding speed at a constant heat input. The simulated results were consistent with the experimental results, verifying the correctness and feasibility of the method.

  12. Alloying element losses in pulsed Nd : YAG laser welding of stainless steel 316

    Science.gov (United States)

    Jandaghi, M.; Parvin, P.; Torkamany, M. J.; Sabbaghzadeh, J.

    2008-12-01

    Experimental studies of pulsed laser welding of stainless steel 316 in keyhole mode were done to examine a vaporization model based on the kinetic theory of gases and the thermodynamic laws. Undesirable loss of volatile elements affects the weld metal composition and properties. The profile of the keyhole was simulated as a function of time from a 'hydrodynamic' physical model. The power density and pulse duration were the main investigated variables. The model predicts that loss of alloying elements increases at higher peak powers and longer pulse durations. Accordingly, the concentrations of iron, chromium, nickel and manganese were determined in the weld pool by means of the proton-induced x-ray emission and energy dispersive x-ray/wavelength dispersive x-ray analysis. It was shown that the composition alteration, predicted by the model due to varying laser parameters, accords well with the corresponding experimental data.

  13. Effect of fiber laser parameters on laser welded AZ31B Magnesium alloys

    Directory of Open Access Journals (Sweden)

    Mat Salleh Naqiuddin

    2017-01-01

    Full Text Available Recently, the usage of Magnesium (Mg alloys has been hugely applied in the industrial application such as in automotive, marine, and electronic due to its advantages of recyclability and lightweight. This alloys required low heat input to be weld since it is easily evaporated due to the Magnesium Oxide (MgO at the surface and it also possesses lower melting point compared to steel. Laser welding is more convenient to weld Mg alloys due to its high power and lower heat input. AZ31B was selected since it has strong mechanical properties among others Mg alloys due to the major alloying elements; Aluminium (Al and Zinc (Zn. Low power fiber laser machine with wavelength of 900 nm was used in this experiment. The intention of this work was to investigate the effect of low power fiber laser parameters and effect of shielding gas on weld penetration and microstructure. Another aim in this work was to produce the joint for this thin sheets metal. Penetration depth and microstructure evaluation were emphasized in the analysis section. Bead-on-Plate (BOP and laser lap welding was conducted on AZ31B with thicknesses of 1.0 mm and 0.6 mm for feasibility study using pulsed wave (PW mode. Defocusing features was used in order to find better focal position, which has less occurrence of evaporation (underfill. The effect of different angle of irradiation was also investigated. Two types of shielding gases, Argon (Ar and Nitrogen (N2 were used in order to study the effect of shielding gas. Lastly, the effect of pulsed energy on penetration types and depth of BOP welded samples was investigated. Focus point was found at focal length of 156 mm with 393.75 μm. For BOP experiment, higher pulsed energy used contributes to melt through defect. Meanwhile, Ns shielding gas proved to be better shielding gas in laser welding the AZ31B. Higher angle of irradiation could reduce the underfill defect. Fillet Lap joint of similar metal was successfully done where 2.0 J of

  14. Development and application of high-precision laser welding technology for manufacturing Ti alloy frames of glasses

    Energy Technology Data Exchange (ETDEWEB)

    Kim, S. S.; Yang, M. S.; Kim, W. K.; Lee, D. Y.; Kim, J. M.; Leem, B. C.; Shin, J. S.; Lee, D. H

    1999-12-01

    The research and development efforts of the high precision laser welding technology for manufacturing titanium alloy frames of glasses. For this purpose, laser welding device with the high beam quality is designed and fabricated, which consists of a optical fiber transmission part, a welding monitoring part and a welding controller. The welding nozzle and holding fixtures for manufacturing titanium and shape memory alloy frames of glasses. Titanium and shape memory alloy frames of glasses to be developed were experimentally manufactured by utilizing the laser welding using the optical fiber of GI 400 {mu}m. As a result, the seam welding with the bead width of 0.3 mm or less and the weld penetration of 0.3-0.4mm could be accomplished. The fundamental technology was established through design of welding jigs with a variety of configurations and adequate welding conditions. Also, for the purpose to enable the companies participating in this project to commercialize the developed technology acceleratedly, a training program for the engineers belonging to such companies was conducted along with the technology transfer through joint experiments with the engineers. (author)

  15. Effect of filler wire on the joint properties of AZ31 magnesium alloys using CO2 laser welding

    Institute of Scientific and Technical Information of China (English)

    Wang Hongying; Li Zhijun

    2007-01-01

    Laser welding with filler wire of AZ31 magnesium alloys is investigated using a CO2 laser experimental system. The effect of three different filler wires on the joint properties is researched. The results show that the weld appearance can be effectively improved when using laser welding with filler wire. The microhardness and tensile strength of joints are almost the same as those of the base metal when ER AZ31 or ER AZ61 wire is adopted. However, when the filler wire of ER 5356 aluminum alloy is used, the mechanical properties of joints become worse. For ER AZ31 and ER AZ61 filler wires, the microstructure of weld zone shows small dendrite grains. In comparison, for ER 5356 filler wire, the weld shows a structure of snowy dendrites and many intermetallic compounds and eutectic phases distribute in the dendrites. These intermetallic constituents with low melting point increase the tendency of hot crack and result in fragile joint properties. Therefore, ER AZ31 and ER AZ61 wire are more suitable filler material than ER 5356 for CO2 laser welding of AZ31 magnesium alloys.

  16. Reactions of hydrogen with V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    DiStefano, J.R.; DeVan, J.H.; Chitwood, L.D. [Oak Ridge National Lab., TN (United States); Roehrig, D.H. [Forschungszentrum Karlsruhe (Germany). Projekleitung Kernfusion

    1998-09-01

    In the absence of increases in oxygen concentration, additions of up to 400 ppm hydrogen to V-4 Cr-4 Ti did not result in significant embrittlement as determined by room temperature tensile tests. However, when hydrogen approached 700 ppm after exposure at 325 C, rapid embrittlement occurred. In this latter case, hydride formation is the presumed embrittlement cause. When oxygen was added during or prior to hydrogen exposure, synergistic effects led to significant embrittlement by 100 ppm hydrogen.

  17. Effect of adhesive on molten pool structure and penetration in laser weld bonding of magnesium alloy

    Science.gov (United States)

    Liu, L. M.; Ren, D. X.

    2010-09-01

    Laser weld bonding (LWB) is a new hybrid technique that combines adhesive bonding with laser seam welding together, and can achieve higher joint strength than adhesive bonding or laser welding individually. Some new physical phenomena have been observed in this welding method, and the phenomena are different from the normal laser welding process, such as a remarkable deeper penetration in LWB than that in laser welding direct (LWD). The adhesive-induced gas can influence the molten pool structure in front of the keyhole, so that less energy is required for laser keyhole through the upper sheet; thus, higher laser power density can interact with the lower sheet, leading to deeper penetration. Simulation comparison experiments are set to indirectly verify these conclusions above.

  18. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    Science.gov (United States)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  19. SRμCT study of crack propagation within laser-welded aluminum-alloy T-joints

    Science.gov (United States)

    Herzen, J.; Beckmann, F.; Riekehr, S.; Bayraktar, F. S.; Haibel, A.; Staron, P.; Donath, T.; Utcke, S.; Kocak, M.; Schreyer, A.

    2008-08-01

    Using laser welding in fabrication of metallic airframes reduces the weight and hence fuel consumption. Currently only limited parts of the airframes are welded. To increase laser beam welded parts, there is the need for a better understanding of crack propagation and crack-pore interaction within the welds. Laser beam welded Al-alloys may contain isolated small process pores and their role and interaction with growing crack need to be investigated. The present paper presents the first results of a crack propagation study in laser beam welded (LBW) Al-alloy T-joints using synchrotron radiation based micro computed tomography (SRμCT). A region-of-interest technique was used, since the specimens exceeded the field of view of the X-ray detector. As imaging with high density resolution at high photon energies is very challenging, a feasibility measurement on a small laser weld, cut cylindrically from the welded region of a T-joint, was done before starting the crack-propagation study. This measurement was performed at the beamline HARWI-II at DESY to demonstrate the potential of the SRμCT as non-destructive testing method. The result has shown a high density resolution, hence, the different Al alloys used in the T-joint and the weld itself were clearly separated. The quantitative image analysis of the 3D data sets allows visualizing non-destructively and calculating the pore size distribution.

  20. Experimental and numerical studies on the issues in laser welding of light-weight alloys in a zero-gap lap joint configuration

    Science.gov (United States)

    Harooni, Masoud

    It is advantageous for the transportation industry to use lightweight components in the structure in order to save mass and reduce CO2 emissions. One of the lightest structural metals, magnesium, fulfills the need for mass reduction within the automotive industry. Many of the body structure components in the automotive industry are assembled using joining processes such as fusion welding. Furthermore, laser welding offers a low heat impact, high process rate, joining method which is becoming increasingly popular as the cost for laser systems continues to decrease. However, there is a limited body of work investigating the laser welding of magnesium and therefore, in the current study, different techniques and methods for laser welding of magnesium alloys are numerically and experimentally studied in order to optimize process parameters to achieve high quality welds. A feasibility study was designed in order to study the effect of various laser welding process parameters (such as laser power levels and welding speeds) on weld quality. Three regression models were developed to find the best fit model that relates process parameters to the shear load of the weld. Furthermore, to understand the effect of laser welding parameters on temperature distribution in laser welding of AZ31B magnesium alloy, a numerical model was developed. A rotary Gaussian volumetric body heat source was applied in this study to obtain the temperature history during the laser welding process. Cross-sectional views of the weld beads, temperature history recorded by thermocouples, and temperature history recorded by infrared camera were used to validate the numerical model. In order to study the real-time dynamic behavior of the molten pool and the keyhole during the welding process, a high speed charge-coupled device (CCD) assisted with a green laser as an illumination source was used. In order to observe the presence of pores, prior studies destructively evaluated the weld bead however; in the

  1. Assessment of The Cracking Properties of Stainless Steel Alloys and their Usability for Laser Welding in Production

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther

    2001-01-01

    Methods to assess stainless steel alloys’ cracking properties and usability for laser welding has been studied. Also tests to assess alloys’ susceptibility to hot cracking has been conducted. Among these is the so-called Weeter test which assesses the alloy by executing a number of spot welds...... to provoke cracking in the alloy. In this work the Weeter test has been modified and changed in order to develop a faster and easier test also applicable to small specimens. The new test, called a Groove test differs from the Weeter test by its procedure in which linear seam welds are conducted instead...... of spot welds. The Groove test has the advantage of an easier microscopy and analysis in the welds. Results from crack tests was partly confirmed by predictions made on the basis of the alloy’s constituents and solidification growth rate....

  2. [Effect of different heat treatment on mechanical properties and microstructure of laser welding CoCr-NiCr dissimilar alloys].

    Science.gov (United States)

    Liang, Rui-ying; Li, Chang-yi; Han, Ya-jing; Hu, Xin; Zhang, Lian-yun

    2008-11-01

    To evaluate the effect of heat treatment and porcelain-fused-to-metal (PFM) processing on mechanical properties and microstructure of laser welding CoCr-NiCr dissimilar alloys. Samples of CoCr-NiCr dissimilar alloys with 0.5 mm thickness were laser-welded single-side under the setting parameters of 280 V, 10 ms pulse duration. After being welded, samples were randomly assigned to three groups, 10 each. Group1 and 2 received heat treatment and PFM processing, respectively. Group 3 was control group without any treatment. Tensile strength, microstructure and element distribution of samples in the three groups were tested and observed using tensile test, metallographic examinations, scanning electron microscope (SEM), and energy dispersive spectroscopy (EDS) analysis. After heat treatment and PFM processing, tensile strength of the samples were (537.15 +/- 43.91) MPa and (534.58 +/- 48.47) MPa respectively, and elongation rates in Group 1 and 2 were (7.65 +/- 0.73)% and (7.40 +/- 0.45)%. Ductile structure can be found on tensile fracture surface of samples and it was more obvious in heat treatment group than in PFM group. The results of EDS analysis indicated that certain CoCr alloy diffused towards fusion zone and NiCr side after heat treatment and PFM processing. Compared with PFM processing group, the diffusion in the heat treatment group was more obvious. Heat treatment and PFM processing can improve the mechanical properties and microstructure of welded CoCr-NiCr dissimilar alloy to a certain degree. The improvements are more obvious with heat treatment than with porcelain treatment.

  3. Influence of Laser Welding Speed on the Morphology and Phases Occurring in Spray-Compacted Hypereutectic Al-Si-Alloys

    Directory of Open Access Journals (Sweden)

    Thomas Gietzelt

    2016-11-01

    Full Text Available Normally, the weldability of aluminum alloys is ruled by the temperature range of solidification of an alloy according to its composition by the formation of hot cracks due to thermal shrinkage. However, for materials at nonequilibrium conditions, advantage can be taken by multiple phase formation, leading to an annihilation of temperature stress at the microscopic scale, preventing hot cracks even for alloys with extreme melting range. In this paper, several spray-compacted hypereutectic aluminum alloys were laser welded. Besides different silicon contents, additional alloying elements like copper, iron and nickel were present in some alloys, affecting the microstructure. The microstructure was investigated at the delivery state of spray-compacted material as well as for a wide range of welding speeds ranging from 0.5 to 10 m/min, respectively. The impact of speed on phase composition and morphology was studied at different disequilibrium solidification conditions. At high welding velocity, a close-meshed network of eutectic Al-Si-composition was observed, whereas the matrix is filled with nearly pure aluminum, helping to diminish the thermal stress during accelerated solidification. Primary solidified silicon was found, however, containing considerable amounts of aluminum, which was not expected from phase diagrams obtained at the thermodynamic equilibrium.

  4. Measurement of the composition change in Al5754 alloy during long pulsed Nd : YAG laser welding based on LIBS

    Science.gov (United States)

    Jandaghi, M.; Parvin, P.; Torkamany, M. J.; Sabbaghzadeh, J.

    2009-10-01

    Weld metal composition change in aluminium alloy 5754 in keyhole mode welding, using a long pulsed Nd : YAG laser, was investigated theoretically and supported with experimental measurements. A comprehensive model for the calculation of vaporization rates was developed based on the kinetic theory of gases and the thermodynamic laws. During the laser welding process, the significant variables were pulse duration and power density. It was predicted in the model and concurred experimentally that the concentration of magnesium in the weld metal decreases with an increase in the laser pulse duration, while the aluminium concentration increases. Moreover, the concentrations of aluminium and magnesium elements in the weld metal were determined by laser induced breakdown spectroscopy for different welding conditions.

  5. Study of the structure and properties of laser-welded joints of the Al-Mg-Li alloy

    Science.gov (United States)

    Pugacheva, N. B.; Antenorova, N. P.; Senaeva, E. I.

    2015-12-01

    The macro- and microstructures, the distribution of chemical elements and of the values of the microhardness over the width of the zones of remelting and heat-affected zone have been studied after the laser welding of sheets of an Al-Mg-Li alloy. It has been shown that the material of the zone of remelting (1.2 mm thick) represents in itself finely dispersed misoriented dendrites, in the primary branches of which particles of the strengthening δ' phase (Al3Li) with dimensions of no more than 10 nm and in the interdendrite spaces, dispersed particles of the S phase (Al2MgLi and FeAl2) have been revealed. The hardness of the material of the zone of remelting was 108-123 HV 0.05; the hardness of the basic alloy, 150-162 HV 0.05. In the heat-affected zones of thickness 2 mm, the primary recrystallization occurred only in a narrow zone directly at the boundary with the weld. The strength of the welded junction was 470-490 MPa, which corresponds to the regulated degree of strength of the aluminum alloys of this class. The relative elongation of the material of the weld proved to be considerably less than that in the alloy matrix because of the microporosity of the weld material. It is shown that the convective stirring of the melt in the welding pool upon the laser welding made it possible to avoid the appearance of macroscopic defects, but on the microlevel there are observed micropores in the form of spheres with dimensions of 5-50 μm. The solidification of the alloy occurred in such a way that the dendrites had time to grow around the gas bubbles prior to their collapse, forming a sufficiently strong carcass. Inside the dendritic carcass, there have been revealed coarse inclusions (to 200 μm) that consist of oxides (Al2O3, Fe2O3, MgO, SiO2, CaO), of an iron-based alloy, and of the host aluminum alloy.

  6. In vitro mesenchymal stem cell responses on laser-welded NiTi alloy.

    Science.gov (United States)

    Chan, C W; Hussain, I; Waugh, D G; Lawrence, J; Man, H C

    2013-04-01

    The biocompatibility of NiTi after laser welding was studied by examining the in vitro (mesenchymal stem cell) MSC responses at different sets of time varying from early (4 to 12h) to intermediate phases (1 and 4 days) of cell culture. The effects of physical (surface roughness and topography) and chemical (surface Ti/Ni ratio) changes as a consequence of laser welding in different regions (WZ, HAZ, and BM) on the cell morphology and cell coverage were studied. The results in this research indicated that the morphology of MSCs was affected primarily by the topographical factors in the WZ: the well-defined and directional dendritic pattern and the presence of deeper grooves. The morphology of MSCs was not significantly modulated by surface roughness. Despite the possible initial Ni release in the medium during the cell culture, no toxic effect seemed to cause to MSCs as evidenced by the success of adhesion and spreading of the cells onto different regions in the laser weldment. The good biocompatibility of the NiTi laser weldment has been firstly reported in this study. Copyright © 2012 Elsevier B.V. All rights reserved.

  7. Influence of Surface Pre-treatments on Laser Welding of Ti6Al4V Alloy

    Science.gov (United States)

    Sánchez-Amaya, J. M.; Amaya-Vázquez, M. R.; González-Rovira, L.; Botana-Galvin, M.; Botana, F. J.

    2014-05-01

    In the present study, Ti6Al4V samples have been welded under conduction regime by means of a high power diode laser. The main objective of the work has been to determine the actual influence of the surface pre-treatments on the laser welding process. Thus, six different pre-treatments were applied to Ti6Al4V samples before performing bead-on-plate and butt welding treatments. The depth, width, microstructure, and microhardness of the different weld zones were deeply analyzed. Grinding, sandblasting, and chemical cleaning pre-treatments lead to welds with the highest depth values, presenting high joint strengths. Treatments based on the application of dark coatings generate welds with lower penetration and worse mechanical properties, specially the graphite-based coating.

  8. Investigation of welding crack in micro laser welded NiTiNb shape memory alloy and Ti6Al4V alloy dissimilar metals joints

    Science.gov (United States)

    Yuhua, Chen; Yuqing, Mao; Weiwei, Lu; Peng, He

    2017-06-01

    Dissimilar metals of NiTiNb shape memory alloy and Ti6Al4V alloy with a same thickness of 0.2 mm were joined by micro laser welding. The effect of laser power on crack sensitivity of the weld was investigated. The results show that full penetrated welds are obtained when the laser power of 7.2 W is used, many cracks are observed in the weld. With increasing the laser power to 12 W, the number of all cracks and cracking width first increase and then decrease. By XRD analysis, three different kinds of Ti2Ni, NbNi3 and AlNbTi2 intermetallic compounds are found in the weld. According to the formation enthalpy and binary phase diagram, brittle Ti2Ni phase with more contents is existed in the weld due to final solidification, and which is the main reason of crack formation along with large stress concentration. Moreover, the welding cracks like the weld center longitudinal solidification cracks, weld metal toe transversal liquid cracks, heat-affected-zone hot cracks and crater cracks are classified in the laser welded joints. A brittle cleavage fracture with cleavage planes and river patterns in the joints is presented from the fracture surface.

  9. Bringing Pulsed Laser Welding into Production

    DEFF Research Database (Denmark)

    Olsen, Flemmming Ove

    1996-01-01

    -nationally the group is mostly known for its contri-butions to the development of the laser cutting process, but further it has been active within laser welding, both in assisting industry in bringing laser welding into production in several cases and in performing fundamental R & D. In this paper some research...... activities concerning the weldability of high alloyed austenitic stainless steels for mass production industry applying industrial lasers for fine welding will be described. Studies on hot cracking sensitivity of high alloyed austenitic stainless steel applying both ND-YAG-lasers and CO2-lasers has been...... performed and is currently in progress in collaboration with a major Danish company, who currently is applying laser welding in several production lines. Furthermore some case stories from development work on laser welding for industri-al production will be described. One case story describes a current...

  10. Numerical and experimental evaluation of Nd:YAG laser welding efficiency in AZ31 magnesium alloy butt joints

    Science.gov (United States)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-02-01

    In this paper, energy aspects related to the efficiency of laser welding process using a 2 kW Nd:YAG laser were investigated and reported. AZ31B magnesium alloy sheets 3.3 mm thick were butt-welded without filler using Helium and Argon as shielding gases. A three-dimensional and semi-stationary finite element model was developed to evaluate the effect of laser power and welding speed on the absorption coefficient, the melting and welding efficiencies. The modeled volumetric heat source took into account a scale factor, and the shape factors given by the attenuation of the beam within the workpiece and the beam intensity distribution. The numerical model was calibrated using experimental data on the basis of morphological parameters of the weld bead. Results revealed a good correspondence between experiment and simulation analysis of the energy aspects of welding. Considering results of mechanical characterization of butt joints previously obtained, the optimization of welding condition in terms of mechanical properties and energy parameters was performed. The best condition is represented by the lower laser power and higher welding speed that corresponds to the lower heat input given to the joint.

  11. Influence of laser power on microstructure and mechanical properties of laser welded-brazed Mg to Ni coated Ti alloys

    Science.gov (United States)

    Tan, Caiwang; Lu, Qingshuang; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai; Wang, Yang

    2017-03-01

    AZ31B Magnesium (Mg) and Ti-6Al-4V titanium (Ti) alloys with Ni coating were joined by laser welding-brazing process using AZ92 Mg based filler. The influence of laser power on microstructure and mechanical properties were investigated. Ni coating was found to significantly promote good wetting-spreading ability of molten filler on the Ti sheet. Acceptable joints without obvious defects were obtained within a relatively wide processing window. In the process metallurgical bonding was achieved by the formation of Ti3Al phase at direct irradiation zone and Al-Ni phase followed by a layer of Mg-Al-Ni ternary compound adjacent to the fusion zone at the intermediate zone. The thickness of reaction layers increased slowly with the increasing laser power. The tensile-shear test indicated that joints produced at the laser power of 1300 W reached 2387 N fracture load, representing 88.5% joint efficiency with respect to the Mg base metal. The corresponding failure occurred in the fusion zone of the Mg base metal, while joints fractured at the interface at lower/higher laser power due to the crack or excessive intermetallic compound (IMC) formation along the interface.

  12. Comparison of single-beam and dual-beam laser welding of Ti-22Al-25Nb/TA15 dissimilar titanium alloys

    Science.gov (United States)

    Shen, Junqi; Li, Bo; Hu, Shengsun; Zhang, Hao; Bu, Xianzheng

    2017-08-01

    Laser beam welding (LBW) was used to join Ti-22Al-25Nb/TA15 dissimilar titanium alloys. The microstructure and mechanical properties of the welded joints under single and dual beam welding were analyzed and compared. In the mode of single laser beam, the fusion zone only consisted of B2 phase because of existence of β-phase stabilizer and rapid cooling rate of LBW. However, O phase was formed in the fusion zone while applying dual-beam laser welding due to decrease of the cooling rate. The microhardness distribution of the welded joint in dual-beam welding mode was consistent with that in single mode, but the hardness of the weld under dual laser beam was higher than that of single laser beam. In room-temperature tensile tests, the fractures all occurred in the weld, but the morphology exhibited a quasi-cleavage feature in single mode while the morphology was dimple fracture in the mode of dual laser beam. The tensile strength and elongation were both increased under dual-beam laser welding compared with those under single-beam laser welding.

  13. Laser Welding in Electronic Packaging

    Science.gov (United States)

    2000-01-01

    The laser has proven its worth in numerous high reliability electronic packaging applications ranging from medical to missile electronics. In particular, the pulsed YAG laser is an extremely flexible and versatile too] capable of hermetically sealing microelectronics packages containing sensitive components without damaging them. This paper presents an overview of details that must be considered for successful use of laser welding when addressing electronic package sealing. These include; metallurgical considerations such as alloy and plating selection, weld joint configuration, design of optics, use of protective gases and control of thermal distortions. The primary limitations on use of laser welding electronic for packaging applications are economic ones. The laser itself is a relatively costly device when compared to competing welding equipment. Further, the cost of consumables and repairs can be significant. These facts have relegated laser welding to use only where it presents a distinct quality or reliability advantages over other techniques of electronic package sealing. Because of the unique noncontact and low heat inputs characteristics of laser welding, it is an ideal candidate for sealing electronic packages containing MEMS devices (microelectromechanical systems). This paper addresses how the unique advantages of the pulsed YAG laser can be used to simplify MEMS packaging and deliver a product of improved quality.

  14. Laser Welding Characterization of Kovar and Stainless Steel Alloys as Suitable Materials for Components of Photonic Devices Packaging

    Science.gov (United States)

    Fadhali, M. M. A.; Zainal, Saktioto J.; Munajat, Y.; Jalil, A.; Rahman, R.

    2010-03-01

    The weldability of Kovar and stainless steel alloys by Nd:YAG laser beam is studied through changing of some laser beam parameters. It has been found that there is a suitable interaction of the pulsed laser beam of low power laser pulse with both the two alloys. The change of thermophysical properties with absorbed energy from the laser pulse is discussed in this paper which reports the suitability of both Kovar and stainless steel 304 as the base materials for photonic devices packaging. We used laser weld system (LW4000S from Newport) which employs Nd:YAG laser system with two simultaneous beams output for packaging 980 nm high power laser module. Results of changing both laser spot weld width and penetration depth with changing both the pulse peak power density, pulse energy and pulse duration show that there are good linear relationships between laser pulse energy or peak power density and pulse duration with laser spot weld dimensions( both laser spot weld width and penetration depth). Therefore we concluded that there should be an optimization for both the pulse peak power and pulse duration to give a suitable aspect ratio (laser spot width to penetration depth) for achieving the desired welds with suitable penetration depth and small spot width. This is to reduce the heat affected zone (HAZ) which affects the sensitive optical components. An optimum value of the power density in the order of 105 w/cm2 found to be suitable to induce melting in the welded joints without vaporization. The desired ratio can also be optimized by changing the focus position on the target material as illustrated from our measurements. A theoretical model is developed to simulate the temperature distribution during the laser pulse heating and predict the penetration depth inside the material. Samples have been investigated using SEM with EDS. The metallographic measurements on the weld spot show a suitable weld yield with reasonable weld width to depth ratio.

  15. Modeling and Simulation of Laser Welding for Aluminium Alloy%激光焊接铝合金材料过程的建模与仿真

    Institute of Scientific and Technical Information of China (English)

    卢艳; 张静; 胡敬佩; 项俊锋

    2012-01-01

    The distribution of the temperature field during laser welding based on aluminium alloy 3A21 was dynamically simulated by FEA software-ANSYS. In view of the highly non-linear characters of laser welding, a travel heat source combining with the body loads was built by analyzing the thermal physical parameters of material, such as latent heat of fusion, thermal conduction,convection and radiation. The results show that the temperature gradient of laser welding is larger, and HAZ is smaller than others. The temperature curves in the temperature fields rise and decline exponential], and the temperature in weld and near weld changes rapidly. The simulation results of width in the weld is in line with the experimental results, which verify the applicability of the model established by moving heat source during the laser welding based on aluminum alloy sheet applying to the temperature field simulation, and to a certain extent, the forming mechanism of the laser welding is revealed.%在试验基础上,利用有限元软件ANSYS对3A21铝合金材料激光焊接温度场进行了动态模拟.通过对激光焊接非线性瞬态过程的分析,分析与温度场有关的潜热、热传导、对流、辐射等材料热物理属性,建立了激光焊接的移动热源模型.仿真结果表明:激光焊接薄板铝合金的温度场梯度大,热影响区小;温度场中各点温度呈指数式升高和衰减;焊缝和近焊缝区温度升降急剧,焊缝宽度的仿真结果与试验结果相一致,从而验证了所建立的移动热源模型在激光焊接铝合金薄板温度场模拟中的适用性,在一定程度上揭示了激光焊接的成型机理.

  16. Experimental Investigations on Pulsed Nd:YAG Laser Welding of C17300 Copper-Beryllium and 49Ni-Fe Soft Magnetic Alloys

    Science.gov (United States)

    Mousavi, S. A. A. Akbari; Ebrahimzadeh, H.

    2011-01-01

    Copper-beryllium and soft magnetic alloys must be joined in electrical and electro-mechanical applications. There is a high difference in melting temperatures of these alloys which cause to make the joining process very difficult. In addition, copper-beryllium alloys are of age hardenable alloys and precipitations can brittle the weld. 49Ni-Fe alloy is very hot crack sensitive. Moreover, these alloys have different heat transfer coefficients and reflection of laser beam in laser welding process. Therefore, the control of welding parameters on the formation of adequate weld puddle composition is very difficult. Laser welding is an advanced technique for joining of dissimilar materials since it can precisely control and adjust the welding parameters. In this study, a 100W Nd:YAG pulsed laser machine was used for joining 49Ni-Fe soft magnetic to C17300 copper-beryllium alloys. Welding of samples was carried out autogenously by changing the pulse duration, diameter of beam, welding speed, voltage and frequency. The spacing between samples was set to almost zero. The ample were butt welded. It was required to apply high voltage in this study due to high reflection coefficient of copper alloys. Metallography, SEM analysis, XRD and microhardness measurement was used for survey of results. The results show that the weld strength depends upon the chemical composition of the joints. To change the wells composition and heat input of the welds, it was attempted to deviate the laser focus away from the weld centerline. The best strength was achieved by deviation of the laser beam away about 0.1mm from the weld centerline. The result shows no intermetallic compounds if the laser beam is deviated away from the joint.

  17. Alloying elemental change of SS-316 and Al-5754 during laser welding using real time laser induced breakdown spectroscopy (LIBS) accompanied by EDX and PIXE microanalysis

    Science.gov (United States)

    Jandaghi, M.; Parvin, P.; Torkamany, M. J.; Sabbaghzadeh, J.

    Experimental studies of pulsed laser welding of stainless steel 316 in keyhole mode was done to examine a vaporization model based on the kinetic theory of gases and the thermodynamic laws. A long pulsed Nd:YAG laser with variable duration of 1-12 ms and 9-17 Gw/cm2 was employed. The undesirable loss of volatile elements affects on the weld metal compositions and the alloy properties. The model predicts that the loss of alloying elements strongly takes place at higher peak powers and longer pulse durations. On the other hand, the model shows the rapid migration of Mn and Cr based on the pressure and concentration gradients from the molten pool. Accordingly, the concentrations of iron, chromium, nickel and manganese were determined in the weld pool by means of the energy dispersive x-ray analysis (EDX) and proton induced X ray characteristics (PIXE) microanalysis. The change of weld metal composition of aluminium alloy 5754 in keyhole mode laser welding, was investigated using the model and was supported by the successive measurements. The model predicts that the concentration of magnesium in the weld metal decreases, while the aluminium concentration increases. Moreover, the real time concentrations of aluminium and magnesium elements in the weld metal were determined by laser induced breakdown spectroscopy (LIBS) at different conditions. We conclude that variation of the Al to Mg concentration ratio is negligible with various laser power densities while it is strongly correlated to the pulse duration.

  18. Laser welding of SSM Cast A356 aluminium alloy processed with CSIR-Rheo technology

    CSIR Research Space (South Africa)

    Akhter, R

    2006-01-01

    Full Text Available Samples of aluminium alloy A356 were manufactured by Semi Solid Metals HPDC technology, developed recently in CSIR, Pretoria. They were butt welded in as cast conditions using as Nd: YAG laser. The best metal and weld microstructure were presented...

  19. Comparative study on laser welding and TIG welding of semi-solid high pressure die cast A356 aluminium alloy

    CSIR Research Space (South Africa)

    Govender, G

    2007-07-01

    Full Text Available and micro-Vickers hardness (MVH) properties of the welds were investigated. It was found that the laser welding processes yielded a finer dendritic fusion zone and a much smaller heat affected zone (HAZ) compared to the TIG welds. The HAZ for both the laser...

  20. 激光焊接新型钴铬合金的力学性能%Mechanical study of laser welded new Co-Cr alloy

    Institute of Scientific and Technical Information of China (English)

    梁锐英; 赵艳萍; 温黎明; 白宇宏; 吴文慧; 徐艳丽; 孟贺

    2011-01-01

    BACKGROUND: There are no reports on laser welding about a kind of Co-Cr alloys, which do not include Ni and Be nowadays.OBJECTIVE: To apply laser welding technique to prepare a new Co -Cr alloy in order to provide welding parameters for clinicapplication.METHODS: Sixty plastic plate patterns (0.5 mm×6 mm×30 mm) were casted from new Co-Cr alloy. All the plates were randomlydivided into 6 groups, one as control group, and the others as examination group. The plates of examination group wereperpendicularly cut at the center of the plates. After the cut halves we re fixed in a jig, they were laser welded using a NG:YAGlaser at a several level output energy in increments of 30 V from 220 to 340 V. The spot diameter and pulse duration employedwas 0.6 mm and 10 ms. Uncut specimens served as the non-welded control specimens. Tensile testing was conducted and thebreaking force was recorded and the data was statistically analyzed.RESULTS AND CONCLUSION: The tensile strength of laser welding New Co -Cr alloys increased with the electric voltage. Theelongation increased with the electric voltage at the electric voltage lower than 280 V, but showed contrary trend when the electricvoltage higher than 280 V. The tensile strength and elongation was (679.94±46.87) MPa and (5.91±0.38)% respectively at theoptimized welding parameters. The tensile strength and elongation of laser welded New Co -Cr alloy under the optimizedparameters (280 V, 10 ms, spot diameter 0.6 mm) can be satisfied with the clinical requirement.%背景:新型钴铬合金为一种不含镍和铍等有害成分的齿科合金材料,但关于其激光焊接的研究尚未见报道.目的:分析新型钴铬合金的激光焊接参数,优选激光焊接电压条件.方法:铸造0.5 mm×6 mm×30 mm的新型钴铬合金试件60个,将试件分成6组.1组作为对照组;5组试件从中间断开,进行激光焊接,光斑直径设定为0.6 mm,脉冲持续时间10 ms,电压分别为220,250,280,310,340 V,焊后进行

  1. Impact property of low-activation vanadium alloy after laser welding and heavy neutron irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Nagasaka, Takuya, E-mail: nagasaka@nifs.ac.jp [National Institute for Fusion Science, Toki, Gifu (Japan); The Graduate University for Advanced Studies, Toki, Gifu (Japan); Muroga, Takeo [National Institute for Fusion Science, Toki, Gifu (Japan); The Graduate University for Advanced Studies, Toki, Gifu (Japan); Watanabe, Hideo [Research Institute for Applied Mechanics, Kyushu University, Kasuga (Japan); Miyazawa, Takeshi [The Graduate University for Advanced Studies, Toki, Gifu (Japan); Yamazaki, Masanori [International Research Center for Nuclear Materials Science, Institute for Materials Research, Tohoku University, Oarai, Ibaraki (Japan); Shinozaki, Kenji [Department of Mechanical System Engineering, Graduate School of Engineering, Hiroshima University, Higashi Hiroshima (Japan)

    2013-11-15

    Weld specimens of the reference low activation vanadium alloy, NIFS-HEAT-2, were irradiated up to a neutron fluence of 1.5 × 10{sup 25} n m{sup −2} (E > 0.1 MeV) (1.2 dpa) at 670 K and 1.3 × 10{sup 26} n m{sup −2} (5.3 dpa) at 720 K in the JOYO reactor in Japan. The base metal exhibited superior irradiation resistance with the ductile-to-brittle transition temperature (DBTT) much lower than room temperature (RT) for both irradiation conditions. The weld metal kept the DBTT below RT after the 1.2 dpa irradiation; however, it showed enhanced irradiation embrittlement with much higher DBTT than RT after the 5.3 dpa irradiation. The high DBTT for the weld metal was effectively recovered by a post-irradiation annealing at 873 K for 1 h. Mechanisms of the irradiation embrittlement and its recovery are discussed, based on characterization of the radiation defects and irradiation-induced precipitation.

  2. Modified section method for laser-welding of ill-fitting cp Ti and Ni-Cr alloy one-piece cast implant-supported frameworks.

    Science.gov (United States)

    Tiossi, R; Falcão-Filho, H; Aguiar Júnior, F A; Rodrigues, R C; Mattos, M da G; Ribeiro, R F

    2010-05-01

    This study aimed to verify the effect of modified section method and laser-welding on the accuracy of fit of ill-fitting commercially pure titanium (cp Ti) and Ni-Cr alloy one-piece cast frameworks. Two sets of similar implant-supported frameworks were constructed. Both groups of six 3-unit implant-supported fixed partial dentures were cast as one-piece [I: Ni-Cr (control) and II: cp Ti] and evaluated for passive fitting in an optical microscope with both screws tightened and with only one screw tightened. All frameworks were then sectioned in the diagonal axis at the pontic region (III: Ni-Cr and IV: cp Ti). Sectioned frameworks were positioned in the matrix (10-Ncm torque) and laser-welded. Passive fitting was evaluated for the second time. Data were submitted to anova and Tukey-Kramer honestly significant difference tests (P 0.05). Results showed that diagonally sectioning ill-fitting cp Ti frameworks lowers misfit levels of prosthetic implant-supported frameworks and also improves passivity levels of the same frameworks when compared to one-piece cast structures.

  3. Influence of heat treatments for laser welded semi solid metal cast A356 alloy on the fracture mode of tensile specimens

    CSIR Research Space (South Africa)

    Kunene, G

    2008-09-01

    Full Text Available . Sample Si Fe Cu Mn Mg Zn Ti Cr Sr Al A356 Literature Spec10 6.5 - 7.5 0.2 max. 0.20 max. 0.10 max. 0.25 - 0.45 0.10 max. 0.20 max. - - 0.30 max Bal. Virgin material 7.33 0.13 0.01 0.01 0... for Laser Welded Semi Solid Metal Cast A356 Alloy on the Fracture Mode of Tensile Specimens G. Kunene1, a, G. Govender1,b, L. Ivanchev1,c, R. Knutsen2,d and H. Burger3,e 1CSIR: Materials Science and Manufacturing, P.O. Box 395, Pretoria, 0001 South...

  4. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...... in the weld causing expulsion of the melt pool. Trailing beams were applied to melt additional material and ensure a melt pool. The method showed good results for increasing tolerances to impurities and reduction of scrapped parts from blowouts during laser welding....

  5. Laser welding of removable partial denture frameworks.

    Science.gov (United States)

    Brudvik, James S; Lee, Seungbum; Croshaw, Steve N; Reimers, Donald L; Reimers, Dave L

    2008-01-01

    To identify and measure distortions inherent in the casting process of a Class III mandibular cobalt-chromium (Co-Cr) framework to illustrate the problems faced by the laboratory technician and the clinician and to measure the changes that occur during the correction of the fit discrepancy using laser welding. Five identical castings of a Co-Cr alloy partial denture casting were made and measured between 3 widely separated points using the x, y, and z adjustments of a Nikon Measurescope. The same measurements were made after each of the following clinical and laboratory procedures: sprue removal, sectioning of the casting into 3 parts through the posterior meshwork, fitting the segments to the master cast, picking up the segments using resin, and laser welding of the 3 segments. Measurements of all 5 castings showed a cross-arch decrease after sprue removal, an increase after fitting the segments to the master cast, and a slight decrease after resin pickup and laser welding. Within the limitations of this study, the findings suggest that precise tooth-frame relations can be established by resin pickup and laser welding of segments of Co-Cr removable partial denture frameworks.

  6. [Cytotoxicitic detection of laser welding between NiTi shape memory alloy and stainless steel in vitro].

    Science.gov (United States)

    Yu, Wenwen; Zhang, Chao; Zhang, Bing; Liu, Jiming; Sun, Xinhua

    2014-04-01

    To investigate the cytotoxicity of laser-welded nickel titanium (NiTi) and stainless steel composite archwire. The NiTi and stainless steel composite archwire (CoAW) laser-welded with pure copper inrerplayer was studied with methyl thiazolyl tetrazolium (MTT) test in vitro. The cytotoxicity of CoAW was compared with stainless steel archwire and NiTi archwire. Two tests were carried out. Test 1: the immersed solution of CoAW was diluted to five grades (50%, 40%, 30%, 20%, 10%). The cytotoxicity in vitro of these agents was assayed on murine fibroblast cell L929 line with MTT test at 24 and 48 hours. Test 2: the immeresed solution of CoAW, NiTi archwires and stainless steel archwires was diluted to four grads (100%, 75%, 50%, 25%). The cytotoxity of three kinds of material was compared at 48 hours. The results of all samples revealed level 0-1 cytotoxicity. In test 1, the same grade solution optical density (except 20%) at 24 hours was statistically lower than at 48 hours. In test 2, the optical density of CoAW solution (1.964 ± 0.122, 2.084 ± 0.056, 2.056 ± 0.071, 2.096 ± 0.050) was statistically lower than the same grade solution of stainless steel archwire (2.168 ± 0.091, 2.227 ± 0.160, 2.302 ± 0.052, 2.301 ± 0.060) and NiTi archwire (2.138 ± 0.105, 2.262 ± 0.050, 2.271 ± 0.082, 2.294 ± 0.056) (P < 0.05). The MTT test of CoAW in vitro showed that cytotoxicity was related to concentration and time. The cytotoxicity of the CoAW was more serious than that of stainless steel and NiTi archwires. However, CoAW belonged to secure rang of material toxicity reaction.

  7. Microstructure and mechanical properties of the laser-welded Mg-3Nd-0.2Zn-0.4Zr (NZ30K) magnesium alloy

    Science.gov (United States)

    Yan, Keng; Su, Jinsong; Zhao, Yong

    2017-08-01

    This study aimed to investigate the microstructure and mechanical properties of the laser-welded Mg-3Nd-0.2Zn-0.4Zr (NZ30K) magnesium alloy. A fiber optic laser was used to weld 4-mm-thick Mg-3Nd-0.2Zn-0.4Zr (NZ30K) and AZ31 magnesium alloy plates. The microstructures of NZ30K and AZ31 joints were compared, and the distribution of Nd in NZ30K was emphatically investigated. Besides, microhardness distributions and tensile properties of NZ30K and AZ31 joints at room temperature and high temperature (200 °C) were tested, and fracture features were observed and analyzed. The results indicated that the NZ30K rare-earth magnesium alloy showed better properties especially at a high temperature (200 °C), benefiting from the strengthening phase, compared with the AZ31 joint, such as high-temperature tensile strength, creep resistance at high temperature, and corrosion resistance. The microhardness in the fusion zone of NZ30K changed a little compared with that in base metal, while the microhardness in the fusion zone of AZ31 decreased significantly. The grain of NZ30K in the fusion zone was significantly refined with strengthening-phase distribution on the grain boundary. The tensile strength of NZ30K laser beam-welded joints at a high temperature (200 °C) decreased by 29% compared with that at room temperature, while the tensile strength of AZ31 joint at a high temperature (200 °C) decreased by 53% compared with that at room temperature, which was mainly because of the stable existence of the strengthening-phase Mg12Nd in the NZ30K rare-earth magnesium alloy while the strengthening-phase Mg17Al12 in AZ31 would soften and coarsen with the rise in temperature.

  8. In Situ Observation of Solidification Conditions in Pulsed Laser Welding of AL6082 Aluminum Alloys to Evaluate Their Impact on Hot Cracking Susceptibility

    Science.gov (United States)

    von Witzendorff, Philipp; Kaierle, Stefan; Suttmann, Oliver; Overmeyer, Ludger

    2015-04-01

    The influence of laser pulse parameters on solidification conditions and hot crack formation in pulsed laser welding of Al6082 aluminum alloys was studied with the aid of high-speed cameras capturing visible and infrared radiation. Hot cracking was evaluated with respect to strain rate, strain, and metallurgical outcome. The strain rate was approximated by the product of interface velocity and temperature gradient at the interface. The temperature gradient decreases during the course of solidification and followed a specific course. The interface velocity was therefore used as an indicator for the strain rate, which increased in a logarithmic manner with respect to the slope of the laser pulse's cooling time. The accumulated strain was calculated by measuring the spot weld deformation during solidification. Within the heat-conduction welding regime, hot cracking can be reduced by lowering the interface velocity leading to a reduced strain rate and enhanced permeability of the dendritic microstructure. An over-proportional increase of the accumulated strain was observed for keyhole welding, which led to a high susceptibility to hot cracking regardless of the interface velocity. At low interface velocities, hot cracking was induced by extensive hydrogen diffusion at the solid-liquid interface, which promotes crack initiation.

  9. Influence of Laser Power on the Microstructure and Mechanical Properties of a Laser Welded-Brazed Mg Alloy/Ni-Coated Steel Dissimilar Joint

    Science.gov (United States)

    Tan, Caiwang; Xiao, Liyuan; Liu, Fuyun; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai

    2017-05-01

    In this work, we describe a method to improve the bonding of an immiscible Mg/steel system using Ni as an interlayer by coating it on the steel surface. Laser welding-brazing of AZ31B Mg alloy to Ni-coated Q235 steel using Mg-based filler was performed in a lap configuration. The influence of laser power on the weld characteristics, including joint appearance, formation of interfacial reaction layers and mechanical properties was investigated. The results indicated that the presence of the Ni-coating promoted the wetting of the liquid filler metal on the steel surface. A thermal gradient along the interface led to the formation of heterogeneous interfacial reaction layers. When using a low laser power of 1600 W, the reaction products were an FeAl phase in the direct laser irradiation zone, an AlNi phase close to the intermediate zone and mixtures of AlNi phase and an (α-Mg + Mg2Ni) eutectic structure near the interface at the seam head zone. For high powers of more than 2000 W, the FeAl phase grew thicker in the direct laser irradiation zone and a new Fe(Ni) transition layer formed at the interface of the intermediate zone and the seam head zone. However, the AlNi phase and (α-Mg + Mg2Ni) eutectic structure were scattered at the Mg seam. All the joints fractured at the fusion zone, indicating that the improved interface was not the weakest joint region. The maximum tensile-shear strength of the Mg/Ni-coated steel joint reached 190 N/mm, and the joint efficiency was 70% with respect to the Mg alloy base metal.

  10. Shedding Light on Laser Welding

    NARCIS (Netherlands)

    Aalderink, B.J.; Aalderink, Benno; Aarts, Ronald G.K.M.; Jonker, Jan B.; Meijer, J.

    2005-01-01

    Nd:YAG laser welding is often used in industry to obtain high quality joints. This however does not mean that monitoring or control of this process is common practice. A few commercial products are available but none of these systems can be used for monitoring the laser welding process of aluminium.

  11. Laser welding in space

    Science.gov (United States)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  12. The corrosion resistance of composite arch wire laser-welded by NiTi shape memory alloy and stainless steel wires with Cu interlayer in artificial saliva with protein.

    Science.gov (United States)

    Zhang, Chao; Sun, Xinhua; Hou, Xu; Li, Hongmei; Sun, Daqian

    2013-01-01

    In this paper, the corrosion resistance of laser-welded composite arch wire (CoAW) with Cu interlayer between NiTi shape memory alloy and stainless steel wire in artificial saliva with different concentrations of protein was studied. It was found that protein addition had a significant influence on the corrosion behavior of CoAW. Low concentration of protein caused the corrosion resistance of CoAW decrease in electrochemical corrosion and immersion corrosion tests. High concentration of protein could reduce this effect.

  13. The Corrosion Resistance of Composite Arch Wire Laser-Welded By NiTi Shape Memory Alloy and Stainless Steel Wires with Cu Interlayer in Artificial Saliva with Protein

    Science.gov (United States)

    Zhang, Chao; Sun, Xinhua; Hou, Xu; Li, Hongmei; Sun, Daqian

    2013-01-01

    In this paper, the corrosion resistance of laser-welded composite arch wire (CoAW) with Cu interlayer between NiTi shape memory alloy and stainless steel wire in artificial saliva with different concentrations of protein was studied. It was found that protein addition had a significant influence on the corrosion behavior of CoAW. Low concentration of protein caused the corrosion resistance of CoAW decrease in electrochemical corrosion and immersion corrosion tests. High concentration of protein could reduce this effect. PMID:23801895

  14. Effect of laser irradiation conditions on the laser welding strength of cobalt-chromium and gold alloys.

    Science.gov (United States)

    Kikuchi, Hisaji; Kurotani, Tomoko; Kaketani, Masahiro; Hiraguchi, Hisako; Hirose, Hideharu; Yoneyama, Takayuki

    2011-09-01

    Using tensile tests, this study investigated differences in the welding strength of casts of cobalt-chromium and gold alloys resulting from changes in the voltage and pulse duration in order to clarify the optimum conditions of laser irradiation for achieving favorable welding strength. Laser irradiation was performed at voltages of 150 V and 170 V with pulse durations of 4, 8, and 12 ms. For cobalt-chromium and gold alloys, it was found that a good welding strength could be achieved using a voltage of 170 V, a pulse duration of 8 ms, and a spot diameter of 0.5 mm. However, when the power density was set higher than this, defects tended to occur, suggesting the need for care when establishing welding conditions.

  15. Microstructure and calorimetric behavior of laser welded open cell foams in CuZnAl shape memory alloy

    Science.gov (United States)

    Biffi, Carlo Alberto; Previtali, Barbara; Tuissi, Ausonio

    Cellular shape memory alloys (SMAs) are very promising smart materials able to combine functional properties of the material with lightness, stiffness, and damping capacity of the cellular structure. Their processing with low modification of the material properties remains an open question. In this work, the laser weldability of CuZnAl SMA in the form of open cell foams was studied. The cellular structure was proved to be successfully welded in lap joint configuration by using a thin plate of the same alloy. Softening was seen in the welded bead in all the investigated ranges of process speed as well as a double stage heat affected zone was identified due to different microstructures; the martensitic transformation was shifted to higher temperatures and the corresponding peaks were sharper with respect to the base material due to the rapid solidification of the material. Anyways, no compositional variations were detected in the joints.

  16. Microgalvanic corrosion of laser-welded HSLA steels

    NARCIS (Netherlands)

    Looi, Y.-M.

    2008-01-01

    Laser welding of galvanized high strength low alloy (HSLA) steels leads to the evaporation of zinc at the weld and the formation of a heat-affected-zone (HAZ). High heat input due to welding generates macro galvanic coupling between the weld and the parent metal as well as micro galvanic corrosion a

  17. Proposals for optimization of laser welding in prosthetic dentistry.

    Science.gov (United States)

    Bertrand, Caroline; Poulon-Quintin, Angeline

    2010-01-01

    This paper points out each key parameter involved in laser welding and discusses the parameters' effects on weld microstructure and defects detected inside the weld. Solutions are proposed to adjust the parameters to provide an optimal dental assembly. Metallurgical effects as well as defects are briefly discussed. A welding procedure adapted to different compositions of dental alloys is proposed.

  18. Assessment of Hot Crack Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove

    2003-01-01

    Crack testing concerning small and fast solidifying laser welds in austenitic stainless steel has been studied. A set of methods has been applied to investigate alloy properties, including (1) Application of known information to predict solidification phases, (2) Weld metal solidification rate...

  19. Microgalvanic corrosion of laser-welded HSLA steels

    NARCIS (Netherlands)

    Looi, Y.-M.

    2008-01-01

    Laser welding of galvanized high strength low alloy (HSLA) steels leads to the evaporation of zinc at the weld and the formation of a heat-affected-zone (HAZ). High heat input due to welding generates macro galvanic coupling between the weld and the parent metal as well as micro galvanic corrosion

  20. On the Microstructural and Mechanical Characterization of Hybrid Laser-Welded Al-Zn-Mg-Cu Alloys

    Science.gov (United States)

    Wu, S. C.; Hu, Y. N.; Song, X. P.; Xue, Y. L.; Peng, J. F.

    2015-04-01

    Butt-welded 2-mm-thick high-strength aluminum alloys have been welded using a hybrid fiber laser and pulsed arc heat source system with the ER5356 filler. The microstructure, size of precipitates, texture, grain size and shape, change of strengthening elements, mechanical properties, and surface-based fatigue fracture characteristics of hybrid-welded joints were investigated in detail. The results indicate that the hybrid welds and the unaffected base materials have the lowest and largest hardness values, respectively, compared with the heat-affected zone. It is resonably believed that the elemental loss, coarse grains, and changed precipitates synthetically produce the low hardness and tensile strengths of hybrid welds. Meanwhile, the weaker grain boundary inside welds appears to initiate a microcrack. Besides, there exists an interaction of fatigue cracks and gas pores and microstructures.

  1. Effect of external applied steady magnetic field on the morphology of laser welding joint of 4-mm 2024 aluminum alloy

    Science.gov (United States)

    Zhan, Xiaohong; Zhou, Junjie; Sun, Weihua; Chen, Jicheng; Wei, Yanhong

    2017-01-01

    Additional external steady magnetic fields were applied to investigate the influence of a steady magnetic field aligned perpendicular to the welding direction during laser beam welding of 2024 aluminum alloy. The flow pattern in the molten pool and the weld seam geometry were significantly changed by the induced Lorentz force distribution in the liquid metal. It revealed that the application of a steady magnetic field to laser beam welding was helpful to the suppression of the characteristic wineglass-shape and the depth-to-width ratio because of the Marangoni convection. The microstructures and component distributions at various laser power and magnetic field intensity were analyzed too. It was indicated that the suppression of the Marangoni convection by Lorentz force was beneficial to accumulation of component and grain coarsening near the fusion line.

  2. Observation of changes in the metallurgical characteristics of Ni-Cr alloys using Nd:YAG laser welding.

    Science.gov (United States)

    Hong, Mh; Choi, Sm

    2014-01-01

    This study aimed to determine the effect of hardness change according to penetration depth in the laser fusing zone and observed the correlation of the microstructure as an Nd:YAG laser was irradiated to Ni-Cr alloy for dental use by setting the spot diameter size to various conditions. In all groups, the hardness depth profiles in the laser fusing zone and heat-affected zone (HAZ) had larger values than those of the base metal. In addition, the hardness values in places beyond the fusing zone and the HAZ were measured as being quantitatively lower. The observation result of the diffusion of the constituent elements and microstructure using field emission scanning electron microscopy, energy-dispersive spectroscopy, and electron probe microanalyzer showed that the fusing zone revealed a much finer dendritic form than the base metal due to the self-quenching effect after welding, while no change in constituent elements was found although some evaporation of the main elements was observed. In addition, Mo- and Si-combined intermetallic compounds were formed on the interdendritic area. Through this study, the laser fusing zone had better hardenability due to the intermetallic compound and grain refinement effect.

  3. Effect of Heat Treatment on Liquation Cracking in Continuous Fiber and Pulsed Nd:YAG Laser Welding of HASTELLOY X Alloy

    Science.gov (United States)

    Pakniat, M.; Ghaini, F. Malek; Torkamany, M. J.

    2017-09-01

    Laser welding of HASTELLOY X is highly feasible; however, hot cracking can be a matter of concern. The objective of this study is to assess the effect of solution heat treatment on susceptibility to liquation cracking in welding of a 2-mm-thick HASTELLOY X plate. In addition, Nd-YAG pulsed laser (400 W) and continuous wave (CW) fiber laser (600 W) were compared with each other in this respect. Results revealed that performing the prewelding solution heat treatment reduces the tendency for occurrence of liquation cracking. Furthermore, it was established that by increasing pulse frequency, there was a significant reduction in the tendency for liquation cracking. With CW laser welding of HASTELLOY X in the solution-heat-treated condition, the tendency for heat-affected zone (HAZ) cracking was found to be minimized.

  4. Industrial laser welding evaluation study

    Science.gov (United States)

    Hella, R.; Locke, E.; Ream, S.

    1974-01-01

    High power laser welding was evaluated for fabricating space vehicle boosters. This evaluation was made for 1/4 in. and 1/2 in. aluminum (2219) and 1/4 in. and 1/2 in. D6AC steel. The Avco HPL 10 kW industrial laser was used to perform the evaluation. The objective has been achieved through the completion of the following technical tasks: (1) parameter study to optimize welding and material parameters; (2) preparation of welded panels for MSFC evaluation; and (3) demonstration of the repeatability of laser welding equipment. In addition, the design concept for a laser welding system capable of welding large space vehicle boosters has been developed.

  5. Fundamental Laser Welding Process Investigations

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    1998-01-01

    In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...

  6. Etude expérimentale du soudage par laser YAG de l'alliage base nickel Hastelloy X Experimental study of YAG laser welding of nickel base alloy Hastelloy X

    Directory of Open Access Journals (Sweden)

    Graneix Jérémie

    2013-11-01

    Full Text Available Le procédé de soudage laser YAG est envisagé pour remplacer le procédé de soudage TIG manuel pour la réalisation de pièces de turboréacteur en alliage nickel-chrome-molybdène Hastelloy X. Cette étude expérimentale a permis de définir un domaine de soudabilité de cet alliage répondant aux critères spécifiques du secteur aéronautique. The YAG laser welding process is contemplated to replace the manual TIG welding process for the production of parts of turbojet in Hastelloy X. This experimental study has identified the field of weldability of this alloy to meet the specific requirements of the aerospace industry.

  7. Energetic peculiarities of metal heating under laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Oparin, M.I.; Nikiforov, G.D.; Fedorov, S.A. (Moskovskij Aviatsionnyj Tekhnologicheskij Inst. (USSR))

    1981-07-01

    A connection between the energy and thermal parameters of the welding process of laser welding is studied. It is established that the connection between energy and thermal parameters of laser welding regime is carried out through the coefficient of metal absorption. Experimental determination of absorption coefficients of various metals (aluminium alloys, copper, 12Kh18N10T steel, St 3 steel, 0T4 titanium alloy, VN2 niobium alloy) has permitted to develope the methodics of approximated thermal calculations and to built up a nomogram for determining parameters of lazer welding regime. Limits of the thickness of welded sheets of the above materials in dependence on the welding speed are determined according to the nomogram.

  8. Laser welding of copper and aluminium battery interconnections

    Science.gov (United States)

    De Bono, Paola; Blackburn, Jon

    2015-07-01

    The adoption of lithium-ion and/or super-capacitor battery technologies is a current hot topic in the automotive industry. For both battery types, the terminals and busbars are manufactured from copper (Cu) and/or aluminium-based (Al-based) alloys, as a result of their high electrical and thermal conductivities. Laser welding is considered an attractive process to industry due to its easy automotability, high processing speed and highly repeatable cost-effective processing. However, laser welding of Cu-Cu and Al-Al joints presents several difficulties due to the high surface reflectivity at infrared (IR) wavelengths. This behaviour becomes even more critical when processing thin sheets and foils.This paper summarises recent work performed to develop laser welding techniques suitable for monometallic joining of Cu-Cu and Al-Al electrical interconnections. Laser welding of multiple overlapped foils (with thickness in the range of 17μm-100μm) were investigated.

  9. Laser welding of tailored blanks

    Directory of Open Access Journals (Sweden)

    Peças, P.

    1998-04-01

    Full Text Available Laser welding has an incrising role in the automotive industry, namely on the sub-assemblies manufacturing. Several sheet-shape parts are laser welded, on a dissimilar combination of thicknesses and materials, and are afterwards formed (stamped being transformed in a vehicle body component. In this paper low carbon CO2 laser welding, on the thicknesses of 1,25 and 0,75 mm, formability investigation is described. There will be a description of how the laser welded blanks behave in different forming tests, and the influence of misalignment and undercut on the formibility. The quality is evaluated by measuring the limit strain and limit effective strain for the laser welded sheets and the base material, which will be presented in a forming limit diagram.

    A soldadura laser assume um papel cada vez mais importante na indústria automóvel, principalmente para a fabricação de sub-conjuntos constituídos por varias partes de chapa de diferentes espessuras (e diferentes materiais, que depois de estampados constituem um componente para integrar num veículo. Descreve-se neste artigo o trabalho de investigação de enformabilidade de chapa de ac.o de baixo carbono soldada por laser de CO2, nas espessuras de 1,25 e 0,75 mm. Apresenta-se uma descrição do comportamento das chapas soldadas por laser em diferentes testes de enformação, e a influência dos defeitos das soldaduras (desalinhamento e queda do banho-undercut no comportamento à enformação. A qualidade é avaliada pela medição da extensão limite e da extensão limite efectiva no material base e no material soldado, que serão representadas num diagrama de limite de enformabilidade.

  10. Computerized simulation of YAG pulse laser welding of titanium alloy (TA6V): experimental characterization and modelling of the thermomechanical aspects of this process; Simulation numerique du soudage du TA6V par laser YAG impulsionnel: caracterisation experimentale et modelisation des aspects thermomecanique associees a ce procede

    Energy Technology Data Exchange (ETDEWEB)

    Robert, Y

    2007-09-15

    This work is a part of study which goal is to realize a computer modelling of the thermomechanical phenomena occurring during the YAG pulse laser welding of titanium alloy (TA6V). The filet welding has different heterogeneities (microstructural and mechanical). In fact, the temperature causes microstructural changes (phase transformations, precipitations) and modifies the mechanical properties. Thermomechanical modelling has thus to be established for the welding of TA6V. (author)

  11. Laser welding of stainless steel weld filler metals at high cooling rates

    Energy Technology Data Exchange (ETDEWEB)

    Vitek, J.M.; David, S.A.

    1988-01-01

    Several stainless steels were laser welded under conditions resulting in high cooling rates of the welds. Significant changes in the microstructures, compared to those produced by conventional welding techniques, were found. For alloys 304, 308, 309, 316 and 347, a general decrease in ferrite content with increasing cooling rate was found. For three alloys (304, 308, 347), a fully austenitic structure was obtained at the highest cooling rates. For alloys 312 and 446, the high cooling rates retarded the formation of austenite, resulting in higher ferrite contents and fully ferritic structures at the highest cooling rates. Only for alloy 310 was the microstructure after laser welding comparable to that found after conventional welding. The results are discussed in terms of their impact on the Schaeffler diagram and its applicability to laser welding. 11 refs., 7 figs.

  12. Studies of Hot Crack Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther

    During the present work crack testing concerning small and fast solidifying laser welds in austenitic stainless steel has been studied. A set of methods has been applied to investigate alloy properties, including ·Application of known information to predict solidification phases from the alloy...... investigated and recommendations are given. From studies of literature it is found that the austenitic stainless steels have lowest crack susceptibility by a solidification course leaving approximately 15% rest ferrite in the weld metal. The alloys properties and the solidification rate determines the amount...

  13. Microstructural factors determining mechanical properties of laser-welded Ti-4.5Al-2.5Cr-1.2Fe-0.1C alloy for use in next-generation aircraft

    Energy Technology Data Exchange (ETDEWEB)

    Nakai, Masaaki, E-mail: nakai@imr.tohoku.ac.jp [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Niinomi, Mitsuo [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Akahori, Toshikazu [Faculty of Science and Technology, Meijo University, Nagoya 468-8502 (Japan); Hayashi, Kazuhiro [Graduate School of Engineering, Tohoku University, Tohoku University, Sendai 980-8579 (Japan); Itsumi, Yoshio [Titanium Research and Development Section, Kobe Steel, Ltd., Takasago 676-8670 (Japan); Murakami, Shogo [Materials Research Laboratory, Kobe Steel, Ltd., Kobe 651-2271 (Japan); Oyama, Hideto [Titanium Research and Development Section, Kobe Steel, Ltd., Takasago 676-8670 (Japan); Abe, Wataru [Aerospace Company, Kawasaki Heavy Industries, Ltd., Kakamigahara 504-8710 (Japan)

    2012-07-30

    The complex microstructure of a high hot-workable {alpha} + {beta}-type titanium alloy, Ti-4.5Al-2.5Cr-1.2Fe-0.1C with a continuously varying {alpha} phase in terms of its size, distribution, morphology, and crystal orientation from the welded zone to the matrix, including a trace amount of welding defect, was investigated by several microstructural and crystallographical analysis techniques such as optical microscopy, scanning electron microscopy, and X-ray diffraction to elucidate the crucial factors determining its mechanical properties such as tensile properties and fatigue etc. The alloy was processed with laser welding to prepare parts for use in next-generation aircraft. The tensile properties of welded samples exhibit a strength-ductility balance similar to that of non-welded sample. All the failures in these samples occur at their matrices because the hardness values of welded zone on the cross section perpendicular to loading direction of the welded samples are higher than that on the same plane of non-welded sample, which is related to crystal texture of {alpha} phase. However, the fatigue strengths of welded samples are lower than that of non-welded sample. Such the decrease in fatigue strength of welded samples is caused by the presence of pores formed during welding.

  14. Numerical simulation of temperature field in deep penetration laser welding of 5A06 aluminum cylinder

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Deep penetration laser welding temperature field of 5A06 aluminum alloy canister structure was simulated using the surface-body combination heat source model by ANSYS, which was made up of Gauss surface heat source model and Gauss revolved body heat source model. Convection, radiation and conduction were all considered during the simulation process. The thermal cycle curves of the points both on the shell outer surface and in the seam thickness direction were calculated. Simulated results agreed well with the experiment results. It concluded that the surface-body combination heat source model was fit for the temperature field simulation of deep penetration laser welding of the aluminum alloy canister structure. This method was proved to be an efficient way to predict the shape and dimension of welded joint for deep penetration laser welding of the aluminum alloy canister structure.

  15. Integrated sensors for robotic laser welding

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Beyer, E.; Dausinger, F; Ostendorf, A; Otto, A.

    2005-01-01

    A welding head is under development with integrated sensory systems for robotic laser welding applications. Robotic laser welding requires sensory systems that are capable to accurately guide the welding head over a seam in three-dimensional space and provide information about the welding process as

  16. Sensor integration for robotic laser welding processes

    NARCIS (Netherlands)

    Iakovou, Dimitrios; Aarts, Ronald; Meijer, Johan

    2005-01-01

    The use of robotic laser welding is increasing among industrial applications, because of its ability to weld objects in three dimensions. Robotic laser welding involves three sub-processes: seam detection and tracking, welding process control, and weld seam inspection. Usually, for each sub-process,

  17. Development of Technology and Equipment of the Automated Laser Welding for Manufacturing Heat Exchanger Details of Marine Engines

    Directory of Open Access Journals (Sweden)

    Shelyagin, V.D.

    2014-09-01

    Full Text Available Based on the developed automated laser welding technology for flat tubes of copper-nickel alloys laser welding complex technological equipment, which can be applied on the enterprises of machine building, aerospace, shipbuilding and automobile industries, was designed and created. To control the integrity of welded flat tubes a technique, which consists in testing sample pressure and finding defective sections by laser interferometry in the automated mode, was developed. Specialized welding head was designed and manufactured for the industrial use of the developed laser welding technology.

  18. 镁/镀锌钢异种合金单、双光束激光熔钎焊特性%Single and dual beam laser welding-brazing characteristics of magnesium/zinc-coated steel dissimilar alloys

    Institute of Scientific and Technical Information of China (English)

    檀财旺; 梅长兴; 李俐群; 戴景民; 郭伟

    2012-01-01

    以镁焊丝为填充材料,对镁/镀锌钢异种合金进行单、双光束激光熔钎焊试验研究,分析不同工艺参数对焊缝成形的影响规律,获得不同热源作用方式下的界面形态规律及其对界面强度的影响.结果表明:采用单、双光束进行填丝熔钎焊均可获得较满意的外观成形:单光束容易存在未钎合现象,焊接过程不够稳定,而双光束具有更好的温度分布,容易提高润湿铺展能力.剪切强度测试结果表明,单、双光束最大的接头效率分别达到30.9%和42.4%,焊趾处裂纹的存在是导致接头失效的主要原因.%The single and dual laser welding-brazing of AZ31 Mg alloy to DP980 galvanized steel was conducted with Mg filler wire. The effect of different parameters on the weld appearance was analyzed. Moreover, the interfacial pattern under different heat sources and its influence on the interfacial strength were obtained. The results indicate that good weld appearance can be achieved using both single and dual laser beam welding-brazing as filler wire. It tends to produce the lack of fusion defect by single-beam welding and the welding process is unstable. The dual-beam welding has much more uniform temperature distribution, so, the spreading-wetting ability is better than the former. The shear test results show that the highest joint efficiency of single-beam and dual-beam welding are 30.9% and 42.4%, respectively. The crack produced at the toe of weld after laser welding-brazing is the main reason for joint failure.

  19. Studies of Hot Crack Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther

    During the present work crack testing concerning small and fast solidifying laser welds in austenitic stainless steel has been studied. A set of methods has been applied to investigate alloy properties, including ·Application of known information to predict solidification phases from the alloy...... composition. ·Weld metal solidification rate measurements for prediction of phases. ·Various crack tests to assess the crack susceptibility of alloys. ·A combination of the above for selection of suitable, weldable alloys. The possibility of using such specific methods for alloys and applications has been...... investigated and recommendations are given. From studies of literature it is found that the austenitic stainless steels have lowest crack susceptibility by a solidification course leaving approximately 15% rest ferrite in the weld metal. The alloys properties and the solidification rate determines the amount...

  20. MODELLING AND CHARACTERIZATION OF LASER WELDED INCOLOY 800 HT JOINTS

    Directory of Open Access Journals (Sweden)

    Sathiya Paulraj

    2016-06-01

    Full Text Available This study aims at finding the effect of laser welding speed on incoloy 800 HT. This alloy is one of the potential materials for Generation IV nuclear plants. Laser welding has several advantages over arc welding such as low fusion zone, low heat input and concentrated heat intensity. Three different welding speeds were chosen and CO2 laser welding was performed. 2D modeling and simulation were done using ANSYS 15 to find out the temperature distribution at different welding speeds and it was found that an increase in the welding speed decreased the temperature. Mechanical properties such as tensile strength, toughness and hardness were evaluated. The effect of welding speed on metallurgical characteristics was studied using optical microscopy (OM, Scanning Electron Microscopy (SEM with EDS, X-Ray Diffraction (XRD technique and fractographic analysis. From the results it was found that high welding speed (1400 mm/min decreased the joint strength. The M23C6 and Ni3Ti carbides were formed in a discrete chain and in a globular form along the grain boundaries of the weld region which increased the strength of the grain boundaries. Fractographic evaluations of the tested specimens for welding speed (1000 and 1200 mm/min showed deep and wide dimples indicating ductile failures.

  1. Effects of argon gas flow rate on laser-welding.

    Science.gov (United States)

    Takayama, Yasuko; Nomoto, Rie; Nakajima, Hiroyuki; Ohkubo, Chikahiro

    2012-01-01

    The purpose of this study was to evaluate the effects of the rate of argon gas flow on joint strength in the laser-welding of cast metal plates and to measure the porosity. Two cast plates (Ti and Co-Cr alloy) of the same metal were abutted and welded together. The rates of argon gas flow were 0, 5 and 10 L/min for the Co-Cr alloy, and 5 and 10 L/min for the Ti. There was a significant difference in the ratio of porosity according to the rate of argon gas flow in the welded area. Argon shielding had no significant effect on the tensile strength of Co-Cr alloy. The 5 L/min specimens showed greater tensile strength than the 10 L/min specimens for Ti. Laser welding of the Co-Cr alloy was influenced very little by argon shielding. When the rate of argon gas flow was high, joint strength decreased for Ti.

  2. Laser welding in a reduced gravity environment

    Science.gov (United States)

    Workman, Gary L.; Kaukler, William F.

    1992-01-01

    Preliminary results on the effects of reduced gravity on laser welding of stainless steel and other materials are reported. Laser welding experiments using a low power (10-18 watts) Nd-YAG laser have been performed on the NASA KC-135, which flies parabolic maneuvers to simulate reduced gravity conditions. Experiments on 0.005-0.010 inch thick stainless steel samples displayed a pronounced change in weld bead width, depth of penetration and surface ripple with changes in gravity level.

  3. Laser welding closed-loop power control

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    2003-01-01

    A closed-loop control system is developed to maintain an even seam width on the root side of a laser weld by continually controlling the output laser power of a 1500 W CO2 laser.......A closed-loop control system is developed to maintain an even seam width on the root side of a laser weld by continually controlling the output laser power of a 1500 W CO2 laser....

  4. Laser welding closed-loop power control

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    2003-01-01

    A closed-loop control system is developed to maintain an even seam width on the root side of a laser weld by continually controlling the output laser power of a 1500 W CO2 laser.......A closed-loop control system is developed to maintain an even seam width on the root side of a laser weld by continually controlling the output laser power of a 1500 W CO2 laser....

  5. Elucidation of laser welding phenomena and factors affecting weld penetration and welding defects

    Science.gov (United States)

    Katayama, Seiji; Kawahito, Yousuke; Mizutani, Masami

    The behavior and effect of a plasma plume on the weld penetration are greatly different between CO2 laser welding and YAG, disk or fiber laser welding. The effects of the power and the power density on the weld penetration are elucidated. Spattering leading to the formation of underfilled weld beads is controlled by inclining the laser beam. Porosity is formed from bubbles generated from the tip of the keyhole at low welding speed or from the middle part of the keyhole at high laser power density. Cracking easily occurs in pulsed spot welding of aluminum alloys.

  6. Formation Regularity of Pores During Laser Welding of Die-Cast Magnesium Alloys and Its Mechanism%压铸镁合金激光焊气孔形成规律及原因

    Institute of Scientific and Technical Information of China (English)

    张婧; 单际国; 温鹏; 任家烈

    2011-01-01

    由于母材含有大量气源,气孔是压铸镁合金激光焊最主要的问题.在不同的激光功率密度下,采用不同的热输入对压铸镁合金激光焊气孔形成规律进行了研究.在低激光功率密度(1.6×10W/cm以下)焊接时,随着热输入的升高气孔率持续升高;在高激光功率密度(3.2×10W/cm以上)焊接时,在一定热输入下气孔率出现极小值,由此增加或减少热输入都会造成气孔率的升高,但当热输入非常低时气孔率又出现降低的趋势,即不同激光功率密度下气孔率随焊接热输入的变化存在两种不同的规律.结合压铸镁合金母材中气源行为以及焊接热过程,对两种规律的形成原因进行了讨论和实验验证,研究发现获得低气孔率焊缝的关键是抑制压铸镁合金中原子氢的析出,使其以固溶形式继续存在于焊缝中.%Welding pore is the main problem during laser welding of die-cast magnesium alloys. The influences of laser power density and heat input on pore formation regularity during laser welding of die-cast magnesium alloys are studied. The formation regularities of pore are different under low and high laser power densities. Under low laser power densities (less than 1.6 × l06 W/cm2 ), porosity increases with the increase of weld heat input; under high power densities(more than 3.2 × l06 W/cm2 ), the minimum value of porosity can be obtained at certain weld heat input, and changing weld heat input a bit higher or lower than this certain value both increase porosity, but when the weld heat input is low enough, low porosity can be obtained. The different regularities can be attributed to the influences of laser power density and weld heat input on welding thermal process and the behaviors of gas sources in weld pool. It is found that suppressing the atomic hydrogen precipitation is the key of obtaining low porosity welds.

  7. Laser welding-brazing and numerical simulation of zinc-coated steel and 6016 aluminum alloy%镀Zn钢-6016铝合金异种金属的激光熔钎焊及数值模拟

    Institute of Scientific and Technical Information of China (English)

    周惦武; 吴平; 彭利; 张屹; 陈根余

    2012-01-01

    熔钎焊是抑制或减少钢/铝异种金属激光焊接过程中FeAl脆性金属间化合物产生的有效工艺方法.采用光纤激光器,不添加任何钎料,对1.2 mm厚DC56D+ZF镀锌钢和6016铝合金平板试件进行激光搭接焊试验,利用MATLAB软件,针对焊接过程的实际情况,在一定的基本假设下建立准稳态下钢/铝异种金属激光焊接熔池形状的数学模型,基于准稳态形状控制方程数值计算获得的熔池几何形状分布,结合试验来调整焊接工艺参数,获得最佳焊接成形,利用卧式金相显微镜、扫描电镜和X射线衍射仪等手段研究焊接接头各区域的金相组织、主要元素分布与物相组成.结果表明:焊接激光束照射搭接在钢板上的铝板对接焊缝时,焊接功率和焊接速度对熔池几何形状的影响较大,随着激光功率的增大,熔深增加;而随着焊接速度的增加,熔深却变浅.当焊接功率为1 600~1 800W、焊接速度v=30 mm/s、离焦量D=0 mm时,焊缝成形性良好,无明显裂纹、气孔等缺陷,焊接接头区域存在一个台阶状结构,在平台区域,钢/铝两钟金属存在明显的界限,界面结合依靠液态的铝在钢母材表面上的润湿、填充和铺展等作用;下凹区域,钢/铝熔合较好,Fe和Al元素的混合区宽度较大,未形成明显的FeAl脆性金属间化合物,Fe和Al的热扩散是该区域界面结合的主要原因.%The laser welding-brazing is an effective process to inhibit or reduce FeAl brittle intermetallic compound produced during laser welding-brazing of steel and aluminum alloy. The laser lap welding test was carried out based on the DC56D+ZF galvanized steel with thickness of 1.2 mm and the 6016 aluminum alloy with the fiber laser. The Matlab software was used, according to the actual situation of welding process, the steel and aluminum dissimilar metal laser welding pool shapes of the mathematical model in the flight quasi-steady state was established under

  8. Method for laser welding a fin and a tube

    Energy Technology Data Exchange (ETDEWEB)

    Fuerschbach, Phillip W. (Tijeras, NM); Mahoney, A. Roderick (Albuquerque, NM); Milewski, John O (Santa Fe, NM)

    2001-01-01

    A method of laser welding a planar metal surface to a cylindrical metal surface is provided, first placing a planar metal surface into approximate contact with a cylindrical metal surface to form a juncture area to be welded, the planar metal surface and cylindrical metal surface thereby forming an acute angle of contact. A laser beam, produced, for example, by a Nd:YAG pulsed laser, is focused through the acute angle of contact at the juncture area to be welded, with the laser beam heating the juncture area to a welding temperature to cause welding to occur between the planar metal surface and the cylindrical metal surface. Both the planar metal surface and cylindrical metal surface are made from a reflective metal, including copper, copper alloys, stainless steel alloys, aluminum, and aluminum alloys.

  9. Effect of laser beam offset on microstructure and mechanical properties of pulsed laser welded BTi-6431S/TA15 dissimilar titanium alloys

    Science.gov (United States)

    Zhang, Hao; Hu, Shengsun; Shen, Junqi; Li, Dalong; Bu, Xianzheng

    2015-11-01

    Laser beam welding was used to weld dissimilar joints in BTi-6431S/TA15 titanium alloys. The effect of laser beam offset on microstructural characterizations and mechanical properties of the joints were investigated. Microstructural evolution of the joints was characterized by optical microscopy (OM) and X-ray diffraction (XRD). Tensile testing was conducted at room temperature and at 550 °C. The results demonstrated that with the exception of some porosity, a good quality joint could be achieved. Martensite α' and acicular α structures were present in the fusion zone (FZ). The amount of martensite α' present with the -0.2 mm beam offset was less than that with the 0.2 mm beam offset. Acicular α and martensite α' transformations occurred in the high temperature heat-affected zone (HT-HAZ) of both the BTi-6431S and TA15 alloys. In the low-temperature heat-affected zone (LT-HAZ), the BTi-6431S and TA15 alloy microstructures exhibited a mixture of secondary α, primary α, and prior β phases. The microhardness values in the FZ followed the order: -0.2 mm> 0 mm> 0.2 mm. Tensile testing at room temperature and at 550 °C resulted in fracture of the TA15 alloy base metal. The fracture morphology exhibited a ductile dimple feature.

  10. Deflection load characteristics of laser-welded orthodontic wires.

    Science.gov (United States)

    Watanabe, Etsuko; Stigall, Garrett; Elshahawy, Waleed; Watanabe, Ikuya

    2012-07-01

    To compare the deflection load characteristics of homogeneous and heterogeneous joints made by laser welding using various types of orthodontic wires. Four kinds of straight orthodontic rectangular wires (0.017 inch × 0.025 inch) were used: stainless-steel (SS), cobalt-chromium-nickel (Co-Cr-Ni), beta-titanium alloy (β-Ti), and nickel-titanium (Ni-Ti). Homogeneous and heterogeneous end-to-end joints (12 mm long each) were made by Nd:YAG laser welding. Two types of welding methods were used: two-point welding and four-point welding. Nonwelded wires were also used as a control. Deflection load (N) was measured by conducting the three-point bending test. The data (n  =  5) were statistically analyzed using analysis of variance/Tukey test (P welded specimens showed lower deflection loads compared to corresponding control wires and exhibited higher deflection loads compared to heterogeneously welded combinations. For homogeneous combinations, Co-Cr-Ni/Co-Cr-Ni showed a significantly (P welded groups. In heterogeneous combinations, SS/Co-Cr-Ni and β-Ti/Ni-Ti showed higher deflection loads than those of the remaining heterogeneously welded combinations (significantly higher for SS/Co-Cr-Ni). Significance (P welding method). However, no significant difference in deflection load was found between four-point and two-point welding in each homogeneous or heterogeneous combination. Heterogeneously laser-welded SS/Co-Cr-Ni and β-Ti/Ni-Ti wires provide a deflection load that is comparable to that of homogeneously welded orthodontic wires.

  11. Microstructure and Mechanical Properties of Laser-Welded Joints of Ti-22Al-25Nb/TA15 Dissimilar Titanium Alloys

    Science.gov (United States)

    Li, Dalong; Hu, Shengsun; Shen, Junqi; Zhang, Hao; Bu, Xianzheng

    2016-05-01

    Laser beam welding (LBW) was applied to join 1-mm-thick dissimilar titanium alloys, Ti-22Al-25Nb (at.%) and TA15, and the microstructure and mechanical properties of the welded joints were systematically analyzed. Defect-free joints were obtained, and the fusion zone mainly consisted of B2 and martensitic α' phases because of the uneven distribution of the β phase stabilizer and rapid cooling rate of LBW. The phase compositions of the heat-affected zone varied with the different thermal cycles during the welding process. The different microstructures of the dissimilar titanium alloys led to an unsymmetrical hardness profile, with the welded seam exhibiting the lowest value of 271 HV. In room-temperature tensile tests, the fractures all occurred preferentially in the fusion zone. The strengths of the joints were close to those of the base metal but with prominently decreasing ductility. In tensile tests performed at 550 °C, all the joints fractured in the TA15 base metal, and the strength and plasticity of the welds were equivalent to those of the TA15 base metal.

  12. YAG laser welding with surface activating flux

    Institute of Scientific and Technical Information of China (English)

    樊丁; 张瑞华; 田中学; 中田一博; 牛尾诚夫

    2003-01-01

    YAG laser welding with surface activating flux has been investigated, and the influencing factors and mechanism are discussed. The results show that both surface activating flux and surface active element S have fantastic effects on the YAG laser weld shape, that is to obviously increase the weld penetration and D/W ratio in various welding conditions. The mechanism is thought to be the change of weld pool surface tension temperature coefficient, thus, the change of fluid flow pattern in weld pool due to the flux.

  13. Study on Laser Welding of Al Composite

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The effects of laser welding parameter on strength of welded joints were studied. The mechanism for loss of joint strength was analyzed. It was pointed out that an important factor affecting joint strength is the reaction between matrix and reinforced phase. On the basis of this, the concept of critical Si activity α[si]min was proposed. Using appropriate welding parameters and Si activity, high quality laser welded joints in an aluminum matrix composite SiCw/6061A1 can be successfully obtained.

  14. Tensile properties of aluminized V-5Cr-5Ti alloy after exposure in air environment

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Soppet, W.K. [Argonne National Lab., IL (United States)

    1997-08-01

    The objectives of this task are to (a) develop procedures to modify surface regions of V-Cr-Ti alloys in order to minimize oxygen uptake by the alloys when exposed to environments that contain oxygen, (b) evaluate the oxygen uptake of the surface-modified V-Cr-Ti alloys as a function of temperature an oxygen partial pressure in the exposure environment, (c) characterize the microstructures of oxide scales and oxygen trapped at the grain boundaries of the substrate alloys, and (d) evaluate the influence of oxygen uptake on the tensile properties of the modified alloys at room and elevated temperatures.

  15. TC4钛合金激光焊接接头力学行为的原位研究%In-situ investigation on mechanical behavior of laser-welded joint for TC4 titanium alloy

    Institute of Scientific and Technical Information of China (English)

    赵锡龙; 宋旭; 张建勋

    2012-01-01

    采用扫描电镜(SEM)原位拉伸法观察TC4钛合金激光焊接接头各微区孔洞形核与成长、损伤与断裂行为,研究接头微观组织对其损伤和断裂行为的影响.结果表明:焊缝区裂纹形核于晶内孪晶、滑移线与晶界交汇处,主裂纹形成直至最终断裂;热影响区多裂纹起裂,单一裂纹扩展至最终断裂;母材区孔洞优先形核于相界面及晶界区域,缺口前端孔洞群相互贯穿直至最终断裂.当应变超过0.023时,母材区及热影响区靠近母材一侧从协调变形向以界面微孔洞的行核与聚合为主转化;焊缝区粗大晶粒内部网篮状马氏体存在且晶界面积较小,导致变形机制未发生改变,促使其力学性能低于焊缝的.%In order to investigate the effects of microstructures on damage evolution and fracture behavior in laser welded joint for Ti-6A1-4V alloy, the microvoids nucleation, growth, coalescence and crack were observed by in-situ tensile test. The results show that the crack in the weld metal grows rapidly when it nucleates at the twin boundary of the inner grain , and the intersection of slip line and grain boundary. The multi-cracks in the heat-affected zone (HAZ) occur in front of the notch, one crack propagation leads to the final fracture. When the strain exceeds 0.023, the deformation mechanism in the base metal and HAZ near the base metal changes from compatible deformation to bluntness and expansion alternately when the microvoid is nucleated firstly along the grain boundary. The deformation mechanism in the welded metal does not change due to its coarse martensite and small grain boundary. Therefore, the tensile stress in the welded metal is higher than that in the other areas.

  16. Ultrasonic inspection of AA6013 laser welded joints

    Directory of Open Access Journals (Sweden)

    Adriano Passini

    2011-09-01

    Full Text Available Interest in laser beam welding for aerospace applications is continuously growing, mainly for aluminum alloys. The joints quality is usually assessed by non-destructive inspection (NDI. In this work, bead on plate laser welds on 1.6 mm thick AA6013 alloy sheets, using a 2 kW Yb-fiber laser were obtained and inspected by pulse/echo ultrasonic phased-array technique. Good and poor quality welds were inspected in order to verify the limits of inspection, comparing also to X-ray radiography and metallographic inspections. The results showed that ultrasonic phased array technique was able to identify the presence of grouped porosity, through the attenuation of the amplitude of the echo signal. This attenuation is attributed to the scattering of the waves caused by micro pores, with individual size below the resolution limit of the equipment, but when grouped, can cause a perceptive effect on the reflection spectra.

  17. Assessment of Hot Crack Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove

    2003-01-01

    Crack testing concerning small and fast solidifying laser welds in austenitic stainless steel has been studied. A set of methods has been applied to investigate alloy properties, including (1) Application of known information to predict solidification phases, (2) Weld metal solidification rate...... are given. Results from the solidification rate measurements had high variations. They do not show an expected correlation between the crack resistance and the solidification rate. The employment of pulsed seam welds is assessed not to be usable in the present measurement method. From evaluation of several...... crack tests, the Weeter spot weld test has been chosen to form a basis for the development of a practicable method to select specific alloys for welding applications. A new test, the Groove weld test was developed, which has reduced the time consumption and lightened the analysis effort considerably...

  18. Effect of process parameters on porosity formation ratio in dual-beam laser welding of aluminum alloys with filler wire%双光束激光填丝焊工艺对铝合金焊接气孔率的影响

    Institute of Scientific and Technical Information of China (English)

    雷正龙; 李颖; 陈彦宾; 孙忠绍; 张益坤

    2013-01-01

    以LF6铝合金为材料,CO2激光为热源,开展了双光束激光填丝焊气孔特性分析.与单光束激光填丝焊及双光束自熔焊相比,双光束激光填丝焊能够抑制气孔的产生,尤其是并行双光束激光焊抑制气孔效果更明显.在此基础上进一步分析了保护气体成分和激光能量对焊接气孔率的影响.结果表明,采用氦气保护时,等离子体对激光的屏蔽作用小,能够稳定焊接过程;激光功率过大或者过小都会导致匙孔的不稳定,造成焊缝气孔率增加.%The characterizations of porosity in dual-beam laser welding with filler wire of LF6 aluminum alloys were studied. Compared with the single beam laser welding with filler wire and the dual-beam laser self-fusible welding, the dual-beam laser welding with filler wire can restrain the porosity formation. Especially , the dual-beam laser welding with parallel arrangement has a better effect on inhibition of porosity. Furthermore, the effects of shielding gas component and laser energy on porosity formation ratio were analyzed. The results show that, when the helium is used as the shielding gas, the area of plasma decreases as well as the shielding effect of the plasma on laser deceases, and the welding process become more stable. At the same time, the laser power must be proper, and both too high and too low laser power make the porosity formation ratio enlarged.

  19. METHOD AND SYSTEM FOR LASER WELDING

    DEFF Research Database (Denmark)

    2008-01-01

    The invention relates to laser welding of at least two adjacent, abutting or overlapping work pieces in a welding direction using multiple laser beams guided to a welding region, wherein at least two of the multiple laser beams are coupled into the welding region so as to form a melt and at least...

  20. Applications of robotics in laser welding

    NARCIS (Netherlands)

    de Graaf, M.W.; Aarts, Ronald G.K.M.; Katayama, Seiji

    2013-01-01

    This chapter describes how seam-tracking sensors can be integrated in a robotic laser welding system for automatic teaching of the seam trajectory as well as for correcting small errors from a pre-defined seam trajectory. Calibration procedures are required to derive accurate transformations of

  1. Techniques for laser welding polymeric devices.

    Science.gov (United States)

    Jones, I A

    2003-04-01

    Recent advances in laser techniques mean that lasers are now being considered as an alternative to vibration, ultrasonic, dielectric, hot plate or hot bar welding, and adhesive bonding of plastics. The techniques required to put laser welding methods into practice are described for medical devices, tubular systems, films and synthetic fabrics.

  2. Evaluation of anodic behavior of commercially pure titanium in tungsten inert gas and laser welds.

    Science.gov (United States)

    Orsi, Iara Augusta; Raimundo, Larica B; Bezzon, Osvaldo Luiz; Nóbilo, Mauro Antonio de Arruda; Kuri, Sebastião E; Rovere, Carlos Alberto D; Pagnano, Valeria Oliveira

    2011-12-01

    This study evaluated the resistance to corrosion in welds made with Tungsten Inert Gas (TIG) in specimens made of commercially pure titanium (cp Ti) in comparison with laser welds. A total of 15 circular specimens (10-mm diameter, 2-mm thick) were fabricated and divided into two groups: control group-cp Ti specimens (n = 5); experimental group-cp Ti specimens welded with TIG (n = 5) and with laser (n = 5). They were polished mechanically, washed with isopropyl alcohol, and dried with a drier. In the anodic potentiodynamic polarization assay, measurements were taken using a potentiostat/galvanostat in addition to CorrWare software for data acquisition and CorrView for data visualization and treatment. Three curves were made for each working electrode. Corrosion potential values were statistically analyzed by the Student's t-test. Statistical analysis showed that corrosion potentials and passive current densities of specimens welded with TIG are similar to those of the control group, and had lower values than laser welding. TIG welding provided higher resistance to corrosion than laser welding. Control specimens welded with TIG were more resistant to local corrosion initiation and propagation than those with laser welding, indicating a higher rate of formation and growth of passive film thickness on the surfaces of these alloys than on specimens welded with laser, making it more difficult for corrosion to occur. © 2011 by the American College of Prosthodontists.

  3. Combination of laser keyhole and conduction welding: Dissimilar laser welding of niobium and Ti-6Al-4V

    Science.gov (United States)

    Torkamany, M. J.; Malek Ghaini, F.; Poursalehi, R.; Kaplan, A. F. H.

    2016-04-01

    Pulsed Nd:YAG laser welding of pure niobium plate to titanium alloy Ti-6Al-4V sheet in butt joint is studied regarding the laser/metal interaction modes. To obtain the optimized process parameters in dissimilar welding of Ti-6Al-4V/Nb, the melting ratio of laser beam energy for each weld counterpart is evaluated experimentally. Different laser welding modes of keyhole and conduction are predicted regarding the absorbed energy from the similar laser pulses on each weld counterpart. Laser keyhole and conduction welding were observed simultaneously through direct visualization of laser interaction with dissimilar metals using High Speed Imaging (HSI) system.

  4. Plasma Bursts in Deep Penetration Laser Welding

    Science.gov (United States)

    Mrňa, L.; Šarbort, M.

    We present an experimental study of the deep penetration laser welding process which aims to analyze the plasma plume oscillations on a short time scale. Using the high-speed camera we show that the plasma comes out of the keyhole in the form of short bursts rather than the continuous flow. We detect these bursts as the short-time intensity oscillations of light emissions coming from the plasma plume. We determine the period of bursts using the statistical signal processing methods and the short-time frequency analysis. Finally, we compare the characteristics of plasma bursts and the geometry of resulting welds carried out on a 2 kW Yb:YAG laser welding machine for the steel workpiece and various welding parameters settings.

  5. The Advantage of Sensor Sealing Laser Welding

    Institute of Scientific and Technical Information of China (English)

    YAN Yezhi; XU yu

    2007-01-01

    @@ Laser Welding Inevitably Applied in Sen sor Production Certain kinds of sensors such as pressure sensor,temperature sensor, optic-electronic sensor etc. utilize welding seal according to different application environment. With precision components and IC which is isolated by inert gas inside, these sensors should be sealed and able to resist the pressure. So the welding process must avoid distortion and harm to the components and IC.

  6. Laser welding of advanced high strength steels

    OpenAIRE

    Ahmed, Essam Ahmed Ali

    2011-01-01

    This research work focuses on characterization of CO2 laser beam welding (LBW) of dual phase (DP) and transformation induced plasticity (TRIP) steel sheets based on experimental, numerical simulation and statistical modeling approaches. The experimental work aimed to investigate the welding induced-microstructures, hardness, tensile properties and formability limit of laser welding butt joints of DP/DP, TRIP/TRIP and DP/TRIP steel sheets under different welding speeds. The effects of shieldin...

  7. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove

    1997-01-01

    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...... temperature (CPT) test as corrosion test. The following welding parameters are varied: Welding speed, lsser power, focus point position and laser operation mode (CW or pulsed)....

  8. Seam tracking for laser welding with an industrial robot

    NARCIS (Netherlands)

    Römer, Gerardus Richardus, Bernardus, Engelina; van Amerongen, J.; Jonker, Jan B.; Jonker, J.B.; Regtien, Paulus P.L.; Regtien, P.

    2001-01-01

    Because of their construction and flexibility, industrial robots are suitable to be used, with a laser source and an optical fiber, for laser welding of 3D products. However, the positioning accuracy of robots are insufficient for laser welding. Also the product and clamping tolerances are too wide

  9. Seam tracking for laser welding with an industrial robot

    NARCIS (Netherlands)

    Römer, G.R.B.E.; Amerongen, van J.; Jonker, J.B.; Regtien, P.P.L.

    2001-01-01

    Because of their construction and flexibility, industrial robots are suitable to be used, with a laser source and an optical fiber, for laser welding of 3D products. However, the positioning accuracy of robots are insufficient for laser welding. Also the product and clamping tolerances are too wide

  10. Measurement of Laser Weld Temperatures for 3D Model Input.

    Energy Technology Data Exchange (ETDEWEB)

    Dagel, Daryl; GROSSETETE, GRANT; Maccallum, Danny O.

    2016-10-01

    Laser welding is a key joining process used extensively in the manufacture and assembly of critical components for several weapons systems. Sandia National Laboratories advances the understanding of the laser welding process through coupled experimentation and modeling. This report summarizes the experimental portion of the research program, which focused on measuring temperatures and thermal history of laser welds on steel plates. To increase confidence in measurement accuracy, researchers utilized multiple complementary techniques to acquire temperatures during laser welding. This data serves as input to and validation of 3D laser welding models aimed at predicting microstructure and the formation of defects and their impact on weld-joint reliability, a crucial step in rapid prototyping of weapons components.

  11. Induction heat treatment of laser welds

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Sørensen, Joakim Ilsing

    2003-01-01

    750º to 450º C. Initially, a simple analytical model was used to calculate the ideal energy contributions from a CO2 high power laser source together with an induction heat source such that the temperature can be kept at 600º C for 2.5 seconds. This knowledge was then used for the design......In this paper, a new approach based on induction heat-treatment of flat laser welded sheets is presented. With this new concept, the ductility of high strength steels GA260 with a thickness of 1.8 mm and CMn with a thickness of 2.13 mm is believed to be improved by prolonging the cooling time from...... of an induction coil. A number of systematic laboratory tests were then performed in order to study the effects of the coil on bead-on-plate laser welded samples. In these tests, important parameters such as coil current and distance between coil and sample were varied. Temperature measurements were made...

  12. Induction heat treatment of laser welds

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Sørensen, Joakim Ilsing

    2003-01-01

    In this paper, a new approach based on induction heat-treatment of flat laser welded sheets is presented. With this new concept, the ductility of high strength steels GA260 with a thickness of 1.8 mm and CMn with a thickness of 2.13 mm is believed to be improved by prolonging the cooling time from...... 750º to 450º C. Initially, a simple analytical model was used to calculate the ideal energy contributions from a CO2 high power laser source together with an induction heat source such that the temperature can be kept at 600º C for 2.5 seconds. This knowledge was then used for the design...... of an induction coil. A number of systematic laboratory tests were then performed in order to study the effects of the coil on bead-on-plate laser welded samples. In these tests, important parameters such as coil current and distance between coil and sample were varied. Temperature measurements were made...

  13. Laser Welding of Ultra-Fine Grained Steel SS400

    Institute of Scientific and Technical Information of China (English)

    PENG Yun; TIAN Zhi-ling; CHEN Wu-zhu; WANG Cheng; BAO Gang

    2003-01-01

    The effects of laser welding on microstructure and mechanical properties of ultra-fine grained steel SS400 were studied. The plasma arc welding and MAG welding were conducted to make a comparison between these weldings and laser welding. The coarse grain heat-affected zone (HAZ) of laser welding was simulated using thermomechanical simulation machine, and the impact toughness was tested. The deep penetration laser welding produces weld of large depth and narrow width. The weld metal and HAZ of laser welding was heated and then cooled rapidly. The prior austenite grain size of coarse grain HAZ is 1/10 of that for arc welding. For laser welding, the toughness of weld metal is higher than that of base metal, and the toughness of the coarse grain HAZ of laser welding is on a level with that of base metal. Matching lower laser power with lower welding speed, the hardening tendency of the weld metal and the coarse grain HAZ can be decreased. There is no softened zone. The tensile strength of welded joint formed by laser is higher than that of base metal. The joint has good bending ductility.

  14. Effects of soldering and laser welding on bond strength of ceramic to metal.

    Science.gov (United States)

    Aladağ, Akin; Cömlekoğlu, M Erhan; Dündar, Mine; Güngör, M Ali; Artunç, Celal

    2011-01-01

    Welding or soldering of metal frameworks negatively affects the overall bond strength between the veneering ceramic and metal. The purpose of this study was to evaluate the effect of soldering and laser-welding procedures on the bond strength between ceramic and metal. Thirty Ni-based metal specimens (Wiron 99) (8 × 4 × 4 mm) were fabricated and divided into 3 groups; soldered (S), laser welded (L), and control (untreated cast alloy) (n=10). In S and L specimens, a notch (1 × 1.5 mm) was prepared longitudinally on the surface of each specimen and filled with compatible alloy (Wiron soldering rods and Wiroweld NC, respectively). Vickers hardness measurements were made after polishing the surfaces with a metallographic polishing kit. A veneering ceramic (VITA VMK 95) was vibrated, condensed in a mold, and fired on the metal frameworks. The specimens were sectioned in 2 axes to obtain nontrimmed bar specimens with a bonding area of approximately 1 mm². Forty bars per block were obtained. Each bar was subjected to microtensile bond strength (μTBS) testing with a crosshead speed of 1 mm/min. The μTBS data (MPa) were recorded, and SEM was used for failure analysis of the tested bars. The measurements were statistically analyzed using a 1-way ANOVA and Tamhane tests (α=.05). The mean differences in μTBS of veneering ceramic to soldered (10.4 ±2.4 MPa) and laser-welded (11.7 ±1.3 MPa) metal surfaces were not significantly different and were significantly lower than that of the cast alloy (25.4 ±3.6 MPa) (Plaser-welded groups (129 ±11 HV) (Plaser welding significantly decreased the μTBS of a veneering ceramic to a base metal alloy. Copyright © 2011 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  15. [Clinical analysis of laser welding on porcelain bonded metal surface].

    Science.gov (United States)

    Weng, Jia-wei; Dai, Wen-an; Wu, Xue-ying

    2011-02-01

    To evaluate the clinical effect of laser-welded crowns and bridges. Two hundred defective crowns and bridges were welded by using Heraplus laser welding machine, and then restored by porcelain. After being welded ,those defective crowns and bridges of different materials fit well and their marginal areas were also satisfactory. During the follow up period of one year, no fractured porcelain and crack were found at welding spots. The technology of laser welding has no direct effect on welding spots between metal and porcelain and could be used to deal with the usual problems of the crowns and bridges.

  16. Laser Welding of Sub-assemblies before Forming

    DEFF Research Database (Denmark)

    Rasmussen, Mads; Olsen, Flemmming Ove; Pecas, Paulo

    1996-01-01

    This paper describes some experimental investigations of the formability of CO2-laser-welded 0.75 mm and 1.25 mm low carbon steel. There will be a description of how the laser welded blanks behave in different forming tests, and the influene of misalignment and undercut on the formability....... The quality is evalutated by measuring the imit strain and the limit effective strain for the laser welded sheets and the base material. These strains will be presented in a forming limit diagram (FLD). Finally the formability of the laser sheets is compared to that of the base materials....

  17. Femtosecond fiber laser welding of dissimilar metals.

    Science.gov (United States)

    Huang, Huan; Yang, Lih-Mei; Bai, Shuang; Liu, Jian

    2014-10-01

    In this paper, welding of dissimilar metals was demonstrated for the first time, to the best of our knowledge, by using a high-energy high-repetition-rate femtosecond fiber laser. Metallurgical and mechanical properties were investigated and analyzed under various processing parameters (pulse energy, repetition rate, and welding speed). Results showed that the formation of intermetallic brittle phases and welding defects could be effectively reduced. Strong welding quality with more than 210 MPa tensile strength for stainless steel-aluminum and 175 MPa tensile strength for stainless steel-magnesium has been demonstrated. A minimal heat affected zone and uniform and homogenous phase transformation in the welding region have been demonstrated. This laser-welding technique can be extended for various applications in semiconductor, automobile, aerospace, and biomedical industries.

  18. Modeling the field of laser welding melt pool by RBFNN

    CERN Document Server

    Bracic, A Borstnik; Grabec, I

    2007-01-01

    Efficient control of a laser welding process requires the reliable prediction of process behavior. A statistical method of field modeling, based on normalized RBFNN, can be successfully used to predict the spatiotemporal dynamics of surface optical activity in the laser welding process. In this article we demonstrate how to optimize RBFNN to maximize prediction quality. Special attention is paid to the structure of sample vectors, which represent the bridge between the field distributions in the past and future.

  19. AZ31B镁合金/不锈钢异种合金双光束激光熔钎焊接特性%Welding Characteristics of AZ31B Magnesium Alloy/Stainless Steel Dissimilar Alloys by Dual Beam Laser Welding-Brazing Process

    Institute of Scientific and Technical Information of China (English)

    李俐群; 郭伟; 檀财旺

    2012-01-01

    以镁基焊丝为填充材料,采用双光束激光熔钎焊的方法对AZ31B镁合金/不锈钢的焊接特性进行了研究.分析了不同工艺参数对焊缝成形、接头力学性能和断裂行为的影响.结果表明,采用双光束进行填丝熔钎焊能够获得较满意的外观成形,无明显缺陷,焊接工艺范围较宽.接头拉伸均断裂于熔化焊的镁侧焊缝及热影响区(HAZ),最大剪切强度为193 MPa,达到镁合金母材强度的71%.组织分析发现焊缝和HAZ的晶粒粗大,成为接头的薄弱部位,是接头失效的主要原因.钎焊侧界面发生了冶金反应,界面处生成1~2 μm的反应层.%AZ31B magnesium alloys and 201 stainless steel are joined by laser welding-brazing process with Mg based filler. The welding characteristics including influence of processing parameters on weld appearance, mechanical properties and fracture behavior are studied- Results indicate that satisfactory appearance of welds without evident defects can be achieved by dual beam laser-brazing process with filler. A wide processing window is obtained. The tensile-shear test shows that fracture occurred at two places, weld seam and heat affect zone (HAZ) at the welding side of Mg alloys. The maximum shear strength can reach 193 Mpa, which is 71% of that of Mg base metal. The microstructure observed indicates that seam and HAZ are weak parts, which results in failure of joint due to presence of coarse grains. Metallurgical reaction occurs at the brazing side, where reaction layer with thickness of 1~2 μm forms.

  20. Multiphysical Modeling of Transport Phenomena During Laser Welding of Dissimilar Steels

    Science.gov (United States)

    Métais, A.; Matteï, S.; Tomashchuk, I.; Gaied, S.

    The success of new high-strength steels allows attaining equivalent performances with lower thicknesses and significant weight reduction. The welding of new couples of steel grades requires development and control of joining processes. Thanks to high precision and good flexibility, laser welding became one of the most used processes for joining of dissimilar welded blanks. The prediction of the local chemical composition in the weld formed between dissimilar steels in function of the welding parameters is essential because the dilution rate and the distribution of alloying elements in the melted zone determines the final tensile strength of the weld. The goal of the present study is to create and to validate a multiphysical numerical model studying the mixing of dissimilar steels in laser weld pool. A 3D modelling of heat transfer, turbulent flow and transport of species provides a better understanding of diffusion and convective mixing in laser weld pool. The present model allows predicting the weld geometry and element distribution. The model has been developed based on steady keyhole approximation and solved in quasi-stationary form in order to reduce the computation time. Turbulent flow formulation was applied to calculate velocity field. Fick law for diluted species was used to simulate the transport of alloying elements in the weld pool. To validate the model, a number of experiments have been performed: tests using pure 100 μm thick Ni foils like tracer and weld between a rich and poor manganese steels. SEM-EDX analysis of chemical composition has been carried out to obtain quantitative mapping of Ni and Mn distributions in the melted zone. The results of simulations have been found in good agreement with experimental data.

  1. The influence of screw type, alloy and cylinder position on the marginal fit of implant frameworks before and after laser welding Influência do tipo de parafuso, liga e da posição do cilindro na adaptação marginal das infra-estruturas sob implantes antes e após a soldagem a laser

    Directory of Open Access Journals (Sweden)

    Daniela Castilio

    2006-04-01

    Full Text Available Misfit at the abutment-prosthetic cylinder interface can cause loss of preload, leading to loosening or fracture of gold and titanium screws. OBJECTIVES: To evaluate the influence of screw type, alloy, and cylinder position on marginal fit of implant frameworks before and after laser welding. METHODS: After Estheticone-like abutments were screwed to the implants, thirty plastic prosthetic cylinders were mounted and waxed-up to fifteen cylindrical bars. Each specimen had three interconnected prosthetic components. Five specimens were one-piece cast in titanium and five in cobalt-chromium alloy. On each specimen, tests were conducted with hexagonal titanium and slotted gold screws separately, performing a total of thirty tested screws. Measurements at the interfaces were performed using an optical microscope with 5mm accuracy. After sectioning, specimens were laser welded and new measurements were obtained. Data were submitted to a four-way ANOVA and Tukey's multiple comparisons test (alpha=0.05. RESULTS: Slotted and hexagonal screws did not present significant differences regarding to the fit of cylinders cast in titanium, either in one-piece casting framework or after laser welding. When slotted and hexagonal screws were tested on the cobalt-chromium specimens, statistically significant differences were found for the one-piece casting condition, with the slotted screws presenting better fit (24.13µm than the hexagonal screws (27.93 µm. Besides, no statistically significant differences were found after laser welding. CONCLUSIONS: 1 The use of different metal alloys do exert influence on the marginal fit, 2 The slotted and hexagonal screws play the exclusive role of fixing the prosthesis, and did not improve the fit of cylinders, and 3 cylinder position did not affect marginal fit values.A desadaptação na interface abutment-cilindro protético pode causar perda da pré-carga, levando ao afrouxamento ou fratura dos parafusos de ouro e tit

  2. Macrostructural and microstructural features of 1 000 MPa grade TRIP steel joint by CO2 laser welding

    Institute of Scientific and Technical Information of China (English)

    Wang Wenquan; Sun Daqian; Kang Chungyun

    2008-01-01

    Bead-on-plate CO2 laser welding of 1 000 MPa grade transformation induced plasticity (TRIP) steel was conducted under different welding powers, welding speeds and shield gases. The macrostructural and microstructural features of the welded joint were investigated. The increase of welding speed reduced the width of the weld bead and the porosities in the weld bead resulting from the different flow mode of melted metal in weld pool. The decrease of welding power or use of shield gas of helium also contributed to the reduction of porosity in the weld bead due to the alleviation of induced plasma formation, thus stabilizing the keyhole. The porosity formation intimately correlated with the evaporation of alloy element Mn in the base metal. The laser welded metal had same martensite microstructure as that of water-quenched base metal. The welding parameters which increased cooling rate all led to fine microstructures of the weld bead.

  3. Study of Gravity Effects on Titanium Laser Welding in the Vertical Position.

    Science.gov (United States)

    Chang, Baohua; Yuan, Zhang; Pu, Haitao; Li, Haigang; Cheng, Hao; Du, Dong; Shan, Jiguo

    2017-09-08

    To obtain satisfactory welds in positional laser beam welding, it is necessary to know how process parameters will influence the quality of welds in different welding positions. In this study, the titanium alloy Ti6Al4V sheets were laser welded in two vertical welding positions (vertical up and vertical down), and the appearance, porosity, strength, and ductility of the laser joints were evaluated. Results show that undercuts of the vertical up welds were greater than that of vertical down welds, while the porosity contents were much higher in vertical down welds than that in vertical up welds. When welding with a higher heat input, the vertical up welding position resulted in poor weld profiles (undercuts and burn-through holes), whereas the vertical down welding position led to excessive porosity contents in welds. Both severe undercut and excessive porosity were detrimental to the tensile properties of the welds. Weld appearance was improved and porosity contents were reduced by using a lower heat input, achieving better weld quality. Therefore, it is suggested that process parameter settings with relatively high laser powers and welding speeds, which can result in lower heat inputs, are used when laser welding the Ti6Al4V titanium alloys vertically.

  4. Intraoral metal laser welding: a case report.

    Science.gov (United States)

    Fornaini, Carlo; Vescovi, Paolo; Merigo, Elisabetta; Rocca, Jean-Paul; Mahler, Patrick; Bertrand, Caroline; Nammour, Samir

    2010-03-01

    The possibility of laser welding of dental prostheses offers great advantages: first, the operator has the possibility of welding on the master model, which decreases the number of passages and thus the possibility of errors and damage, and secondly, the patient attends only a few sessions, and, due to the possibility of fixing the damaged prostheses, there is no need to resort to the technician's laboratory. In a previous study we described the experimental phases of intraoral welding, from the in vitro model on animal jaws with evaluations of the temperature variations during welding through thermal chamber and type K thermocouples. In this study we describe the intraoral welding in vivo on human subjects by using, as in the previous study, a fibre-delivered neodymium:yttrium-aluminum-garnet (Nd:YAG) laser. The in vivo phase allowed a restored prosthesis to be positioned and intraorally welded in the upper central sector with optimal results both in patient's comfort and in aesthetic effects. This first in vivo test confirmed that the use of a laser technique for the intraoral welding of metal prostheses is possible, with no particular problems and risks for the biological structures close to the welding zone.

  5. Plasma heating effects during laser welding

    Science.gov (United States)

    Lewis, G. K.; Dixon, R. D.

    Laser welding is a relatively low heat input process used in joining precisely machined components with minimum distortion and heat affects to surrounding material. The CO2 (10.6 (MU)m) and Nd-YAG (1.06 (MU)m) lasers are the primary lasers used for welding in industry today. Average powers range up to 20 kW for CO2 and 400 W for Nd-YAG with pulse lengths of milliseconds to continuous wave. Control of the process depends on an understanding of the laser-plasma-material interaction and characterization of the laser beam being used. Inherent plasma formation above the material surface and subsequent modulation of the incident laser radiation directly affect the energy transfer to the target material. The temporal and spatial characteristics of the laser beam affect the available power density incident on the target, which is important in achieving repeatability in the process. Other factors such as surface texture, surface contaminants, surface chemistry, and welding environment affect plasma formation which determines the weld penetration. This work involves studies of the laser-plasma-material interaction process and particularly the effect of the plasma on the coupling of laser energy to a material during welding. A pulsed Nd-YAG laser was used with maximum average power of 400 W.

  6. Joining characteristics of orthodontic wires with laser welding.

    Science.gov (United States)

    Iijima, Masahiro; Brantley, William A; Yuasa, Toshihiro; Muguruma, Takeshi; Kawashima, Isao; Mizoguchi, Itaru

    2008-01-01

    Laser welding 0.016 x 0.022 in. beta-Ti, Ni-Ti, and Co-Cr-Ni orthodontic wires was investigated by measuring joint tensile strength, measuring laser penetration depth, determining metallurgical phases using micro X-ray diffraction (micro-XRD), and examining microstructures with an scanning electron microscope (SEM). Welding was performed from 150 to 230 V. Mean tensile strength for Ni-Ti groups was significantly lower (p laser-welded specimens. Although mean tensile strength for beta-Ti and Co-Cr-Ni was significantly lower than for control specimens joined by silver soldering, it was sufficient for clinical use. The beta-Ti orthodontic wire showed deeper penetration depth from laser welding than the Ni-Ti and Co-Cr-Ni orthodontic wires. Micro-XRD patterns of laser-welded beta-Ti and Ni-Ti obtained 2 mm from the boundary were similar to as-received specimens, indicating that original microstructures were maintained. When output voltages of 190 V and higher were used, most peaks from joint areas disappeared or were much weaker, perhaps because of a directional solidification effect, evidenced by SEM observation of fine striations in welded beta-Ti. Laser welding beta-Ti and Co-Cr-Ni wires may be acceptable clinically, since joints had sufficient strength and metallurgical phases in the original wires were not greatly altered.

  7. Mechanical behavior study of laser welded joints for DP steel

    Science.gov (United States)

    Yan, Qi

    2008-03-01

    Advanced High Strength Steels (AHSS) are gaining considerable market shares in the automotive industry. The development and application of Dual Phase (DP) steel is just a consistent step towards high-strength steel grades with improved mechanical behavior. Tailor welded blanks with DP steel are promoted in the application of Body-In-White (BIW) structure by the automotive industry. A tailor welded blank consists of several flat sheets that are laser welded together before stamping. Applied cases of tailor welded blanks of high strength steels on the automotive structural parts are investigated in this paper. The mechanical behavior of laser welded joints for DP steel is studied. Microstructure of laser welded joints for DP steel was observed by SEM. Martensite in the weld seam explains the higher strength of welded joints than the base metal. Results show that the strain safety tolerance of laser welded seam for high strength steel can meet the requirement of automobile parts for stamping if the location of laser welded seam is designed reasonably.

  8. Towards a Map of Solidification Cracking Risk in Laser Welding of Austenitic Stainless Steels

    Science.gov (United States)

    Bermejo, María-Asunción Valiente; DebRoy, Tarasankar; Hurtig, Kjell; Karlsson, Leif; Svensson, Lars-Erik

    In this work, two series of specimens with Hammar and Svensson's Cr- and Ni-equivalents (Creq+Nieq) = 35 and 45 wt% were used to cover a wide range of austenitic grades. These were laser welded with different energy inputs achieving cooling rates in the range of 103 °C/s to 104 °C/s. As high cooling rates and rapid solidification conditions could favour fully austenitic solidification and therefore raise susceptibility to solidification cracking, the solidification modes of the laser welded specimens were compared to the ones experienced by the same alloys under arc welding conditions. It was found that high cooling rates experienced in laser welding promoted fully austenitic solidification for a wider range of compositions, for example specimens with (Creq+Nieq) = 35% under arc welding cooling conditions at 10 °C/s showed fully austenitic solidification up to Creq/Nieq = 1.30, whilst the same specimens laser cooled at 103 °C/s showed fully austenitic solidification up to Creq/Nieq = 1.50 and those cooled at 104 °C/s showed it up to Creq/Nieq = 1.68. Therefore, high cooling rates extended the solidification cracking risk to a wider range of Creq/Nieq values. This work also compares the cooling rates experimentally determined by thermocouples to the computed cooling rates calculated by a highly-advanced computational model. The distance between the thermocouple's wires and the thermal resistance of thermocouples together with the small size of the weld pools proved to be practical limitations in the experimental determination of cooling rates. However, an excellent agreement was found between computed and experimental solidus isotherms at high energy input settings. For low energy input settings cooling rate was in the order of magnitude of 104 °C/s, whilst for high energy input settings cooling rate was found to be in the order of magnitude of 103 °C/s.

  9. Radiographic inspection of porosity in Ti-6Al-4V laser-welded joints

    Directory of Open Access Journals (Sweden)

    Juliana Maria Costa Nuñez-Pantoja

    2011-04-01

    Full Text Available Widely used in dentistry, Ti-6Al-4V alloy is difficult to cast and solder, as it frequently exhibits pores inside the structure. This study was conducted to evaluate the effect of joint openings and diameters of laser-welded joints executed in Ti-6Al-4V structures on the presence of pores as checked by radiographic procedures. Sixty dumbbell rods with central diameters of 1.5, 2.0 and 3.5 mm were created from Ti-6Al-4V-wrought bars. Specimens were sectioned and welded using two joint openings (0.0 and 0.6 mm. The combination of variables created six groups (n = 10. Laser welding was executed using 360V/8ms (1.5 and 2.0 mm and 380V/9ms (3.5 mm, with the focus and frequency set to zero. The joints were finished, polished and submitted to radiographic examination. The radiographs were visually examined for the presence of pores in the joints, qualitatively. The percentage of radiographic presence of pores was calculated without counting pores per joint. Data were analyzed using a chi-square test (α = 0.05. For the 1.5-mm specimens, the incidence of pore presence was significantly higher (p = 0.0001 when using 0.6-mm joint openings (40% compared to 0.0-mm openings (0%. For the 2.0-mm specimens, there was no significant difference between groups (p = 0.2008. However, for the 3.5-mm specimens, the incidence of pore presence was lower (p = 0.0061 for 0.6-mm openings (50% compared to 0.0-mm openings (70%. Therefore, laser welding of Ti-6Al-4V structures with thin diameters provides the best condition for the juxtaposition of the parts.

  10. Formability Analysis of Diode-Laser-Welded Tailored Blanks of Advanced High-Strength Steel Sheets

    Science.gov (United States)

    Panda, S. K.; Baltazar Hernandez, V. H.; Kuntz, M. L.; Zhou, Y.

    2009-08-01

    Currently, advances due to tailored blanking can be enhanced by the development of new grades of advanced high-strength steels (HSSs), for the further weight reduction and structural improvement of automotive components. In the present work, diode laser welds of three different grades of advanced high-strength dual-phase (DP) steel sheets (with tensile strengths of 980, 800, and 450 MPa) to high-strength low-alloy (HSLA) material were fabricated by applying the proper welding parameters. Formability in terms of Hecker’s limiting dome height (LDH), the strain distribution on the hemispherical dome surface, the weld line movement during deformation, and the load-bearing capacity during the stretch forming of these different laser-welded blanks were compared. Finite element (FE) analysis of the LDH tests of both the parent metals and laser-welded blanks was done using the commercially available software package LS-DYNA (Livermore Software Technology Corporation, Livermore, CA); the results compared well with the experimental data. It was also found that the LDH was not affected by the soft zone or weld zone properties; it decreased, however, with an increase in a nondimensional parameter, the “strength ratio” (SR). The weld line movement during stretch forming is an indication of nonuniform deformation resulting in a decrease in the LDH. In all the dissimilar weldments, fracture took place on the HSLA side, but the fracture location shifted to near the weld line (at the pole) in tailor-welded blanks (TWBs) of a higher strength ratio.

  11. Assisting Gas Optimization in CO2 Laser Welding

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove

    1996-01-01

    High quality laser welding is achieved under the condition of optimizing all process parameters. Assisting gas plays an important role for sound welds. In the conventional welding process assisting gas is used as a shielding gas to prevent that the weld seam oxidates. In the laser welding process...... assisting gas is also needed to control the laser induced plasma.Assisting gas is one of the most important parameters in the laser welding process. It is responsible for obtaining a quality weld which is characterized by deep penetration, no interior imperfections, i.e. porosity, no crack, homogeneous seam...... are applied with three different flow rates for each of the gases. A number of systematic laboratory experiments is carried out by employing various experimental designs, 33 and 32 Factorial Design. In the experiments a CO2 laser is used to weld thin sheets of mild steel. The welding specimens are evaluated...

  12. Characterization of Nitinol Laser-Weld Joints by Nondestructive Testing

    Science.gov (United States)

    Wohlschlögel, Markus; Gläßel, Gunter; Sanchez, Daniela; Schüßler, Andreas; Dillenz, Alexander; Saal, David; Mayr, Peter

    2015-12-01

    Joining technology is an integral part of today's Nitinol medical device manufacturing. Besides crimping and riveting, laser welding is often applied to join components made from Nitinol to Nitinol, as well as Nitinol components to dissimilar materials. Other Nitinol joining techniques include adhesive bonding, soldering, and brazing. Typically, the performance of joints is assessed by destructive mechanical testing, on a process validation base. In this study, a nondestructive testing method—photothermal radiometry—is applied to characterize small Nitinol laser-weld joints used to connect two wire ends via a sleeve. Two different wire diameters are investigated. Effective joint connection cross sections are visualized using metallography techniques. Results of the nondestructive testing are correlated to data from destructive torsion testing, where the maximum torque at fracture is evaluated for the same joints and criteria for the differentiation of good and poor laser-welding quality by nondestructive testing are established.

  13. On the Mechanisms for Martensite Formation in YAG Laser Welded Austenitic NiTi

    Science.gov (United States)

    Oliveira, J. P.; Braz Fernandes, F. M.; Miranda, R. M.; Schell, N.

    2016-03-01

    Extensive work has been reported on the microstructure of laser-welded NiTi alloys either superelastic or with shape memory effect, motivated by the fact that the microstructure affects the functional properties. However, some effects of laser beam/material interaction with these alloys have not yet been discussed. This paper aims to discuss the mechanisms for the occurrence of martensite in the heat-affected zone and in the fusion zone at room temperature, while the base material is fully austenitic. For this purpose, synchrotron radiation was used together with a simple thermal analytic mathematical model. Two distinct mechanisms are proposed for the presence of martensite in different zones of a weld, which affects the mechanical and functional behavior of a welded component.

  14. Laser welding and syncristallization techniques comparison: "Ex vivo" study.

    Science.gov (United States)

    Fornaini, Carlo; Meleti, Marco; Vescovi, Paolo; Merigo, Elisabetta; Rocca, Jean-Paul

    2013-12-30

    Stabilization of implant abutments through electric impulses at high voltage for a very short time (electrowelding) was developed in the Eighties. In 2009, the same procedure was performed through the use of laser (laser welding) The aim of this study is to compare electrowelding and laser welding for intra-oral implant abutments stabilization on "ex vivo models" (pig jaws). Six bars were welded with two different devices (Nd:YAG laser and Electrowelder) to eighteen titanium implant abutment inserted in three pig jaws. During the welding process, thermal increase was recorded, through the use of k-thermocouples, in the bone close to the implants. The strength of the welded joints was evaluated by a traction test after the removal of the implants. For temperature measurements a descriptive analysis and for traction test "values unpaired t test with Welch's correction" were performed: the significance level was set at PLaser welding gives a lower thermal increase than Electrowelding at the bone close to implants (Mean: 1.97 and 5.27); the strength of laser welded joints was higher than that of Electrowelding even if nor statistically significant. (Mean: 184.75 and 168.29) CONCLUSION: Electrowelding seems to have no advantages, in term of thermal elevation and strength, while laser welding may be employed to connect titanium implants for immediate load without risks of thermal damage at surrounding tissues.

  15. Laser welding of maraging steel rocket motor casing

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2009-11-01

    Full Text Available This presentation looks at the experimental procedure and results of laser welding of maraging steel rocker motor casing. It concludes that a fracture occurred in weld metal of autogenous welding and that a fracture occurred in base material when...

  16. Penetration control in laser welding of sheet metal

    NARCIS (Netherlands)

    Postma, S.; Aarts, R.G.K.M.; Meijer, Johan; Jonker, J.B.

    2002-01-01

    For economical reasons it is desirable to apply the highest possible speed during laser welding. Increasing the welding speed at a certain laser power might result in insufficient penetration of the weld. This work describes the design of a feedback controller, which is able to maintain full penetra

  17. Sensor development and integration for robotized laser welding

    NARCIS (Netherlands)

    Iakovou, Dimitrios

    2009-01-01

    Laser welding requires fast and accurate positioning of the laser beam over the seam trajectory. The task of accurate positioning of the laser tools is performed by robotic systems. It is therefore necessary to teach the robot the path it has to follow. Seam teaching is implemented in several ways:

  18. Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum

    Science.gov (United States)

    von Witzendorff, P.; Kaierle, S.; Suttmann, O.; Overmeyer, L.

    2016-03-01

    Pulsed laser sources with pulse durations in the millisecond regime can be used for spot welding and seam welding of aluminum. Seam welds are generally produced with several overlapping spot welds. Hot cracking has its origin in the solidification process of individual spot welds which determines the cracking morphology along the seam welding. This study used a monitoring unit to capture the crack geometry within individual spot welds during seam welding to investigate the conditions for initiation, propagation and healing (re-melting) of solidification cracking within overlapping pulsed laser welds. The results suggest that small crack radii and high crack angles with respect to welding direction are favorable conditions for crack healing which leads to crack-free seam welds. Optimized pulse shapes were used to produce butt welds of 0.5 mm thick 6082 aluminum alloys. Tensile tests were performed to investigate the mechanical strength in the as-welded condition.

  19. Research progress of laser welding process dynamic monitoring technology based on plasma characteristics signal

    Directory of Open Access Journals (Sweden)

    Teng WANG

    2017-02-01

    Full Text Available During the high-power laser welding process, plasmas are induced by the evaporation of metal under laser radiation, which can affect the coupling of laser energy and the workpiece, and ultimately impact on the reliability of laser welding quality and process directly. The research of laser-induced plasma is a focus in high-power deep penetration welding field, which provides a promising research area for realizing the automation of welding process quality inspection. In recent years, the research of laser welding process dynamic monitoring technology based on plasma characteristics is mainly in two aspects, namely the research of plasma signal detection and the research of laser welding process modeling. The laser-induced plasma in the laser welding is introduced, and the related research of laser welding process dynamic monitoring technology based on plasma characteristics at home and abroad is analyzed. The current problems in the field are summarized, and the future development trend is put forward.

  20. Activating Flux Design for Laser Welding of Ferritic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    马立; 胡绳荪; 胡宝; 申俊琦; 王勇慧

    2014-01-01

    The behaviors of YAG laser welding process of ferritic stainless steel with activating fluxes were investi-gated in this study. Some conventional oxides, halides and carbonates were applied in laser welding. The results showed that the effect of oxides on the penetration depth was more remarkable. Most activating fluxes improved the penetration more effectively at low power than that at high power. The uniform design was adopted to arrange the formula of multicomponent activating fluxes, showing that the optimal formula can make the penetration depth up to 2.23 times as large as that without flux, including 50%ZrO2, 12.09%CaCO3, 10.43%CaO and 27.48%MgO. Through the high-speed photographs of welding process, CaF2 can minimize the plasma volume but slightly improve the pene-tration capability.

  1. Modelling and validation of multiple reflections for enhanced laser welding

    Science.gov (United States)

    Milewski, J.; Sklar, E.

    1996-05-01

    The effects of multiple internal reflections within a laser weld joint as functions of joint geometry and processing conditions have been characterized. A computer-based ray tracing model is used to predict the reflective propagation of laser beam energy focused into the narrow gap of a metal joint for the purpose of predicting the location of melting and coalescence to form a weld. Quantitative comparisons are made between simulation cases. Experimental results are provided for qualitative model validation. This method is proposed as a way to enhance process efficiency and design laser welds which display deep penetration and high depth-to-width aspect ratios without high powered systems or keyhole mode melting.

  2. Pre-Industry-Optimisation of the Laser Welding Process

    DEFF Research Database (Denmark)

    Gong, Hui

    This dissertation documents the investigations into on-line monitoring the CO2 laser welding process and optimising the process parameters for achieving high quality welds. The requirements for realisation of an on-line control system are, first of all, a clear understanding of the dynamic...... phenomena of the laser welding process including the behaviour of the keyhole and plume, and the correlation between the adjustable process parameters: laser power, welding speed, focal point position, gas parameters etc. and the characteristics describing the quality of the weld: seam depth and width......, porosity etc. Secondly, a reliable monitoring system for sensing the laser-induced plasma and plume emission and detecting weld defects and process parameter deviations from the optimum conditions. Finally, an efficient control system with a fast signal processor and a precise feed-back controller...

  3. Laser welding of polymers, compatibility and mechanical properties

    DEFF Research Database (Denmark)

    Nielsen, Steen Erik; Strange, Marianne; Kristensen, Jens Klæstrup

    2013-01-01

    Laser welding of polymers is today a commonly used industrial technology. It has shown obvious advantages compared to e.g. adhesive bonding in terms of higher productivity, better quality and easiness for automation. The ongoing development of lasers tailored for polymer welding in coordination....... There is an increasing industrial interest in joining dissimilar polymers. To overcome the challenges involved increased focus is set on the understanding of joining mechanisms, morphology and molecular structure behavior. Also the understanding of resulting mechanical and thermal properties is presently subject...... for research and development. This paper presents some research results related to laser welding of various polymer materials, including weld compatibility investigations related to the joining of different polymers. Theory for bonding mechanisms, strength development, mechanical properties testing and other...

  4. Latest Progress in Performance and Understanding of Laser Welding

    Science.gov (United States)

    Katayama, Seiji; Kawahito, Yousuke; Mizutani, Masami

    This paper describes a variety of fundamental research results of laser welding which the authors have recently performed. The behavior and characteristics of a laser-induced plume were elucidated. Especially, in remote welding with a fiber laser, the effect of a tall plume leading to shallow weld was interpreted by considering the interaction of an incident laser beam against the zone of a low refractive index from the Mickelson interferometer results. The laser absorption in the plate was higher in the case of a smaller focused beam of fiber laser, lower welding speed and higher power, and the reason was interpreted by considering the size and location of a keyhole inlet and a beam spot. High power tandem laser beams could produce deep penetration, and laser welding in vacuum was developed for production of deeply penetrated welds. Laser direct joining was also developed for joining of metal to plastic or CFRP.

  5. Fiber Laser Welding Characteristics of Laser Melting Deposited TC17 Alloy%激光熔化沉积TC17钛合金光纤激光焊接特性

    Institute of Scientific and Technical Information of China (English)

    李旭; 刘栋; 汤海波; 张述泉; 王华明

    2012-01-01

    Laser melting deposited TCI 7 alloy and forged TCI 7 alloy are welded by fiber laser. The microstructure, phase constitution and mechanical properties of the weld joint are studied by optical microscopy, scanning electron microscopy. X-ray diffraction and microhardness tests. Results indicate that the fusion zone (FZ) mainly consists of fine dendrite which nucleated and epitaxially grows from the substrates. The heat input makes the β grain of forged TCI7 grow more seriously than that of laser melting deposited TCI7. The heat affected zone (HAZ) of laser melting deposited TCI7 is much narrower than that of forged TCI7. Laser melting deposited TCI7 exhibits better thermal stability than forged TCI7. The microhardness of FZ is higher than that of the base metal, and the microhardness of HAZ is lower than that of the base metal.%利用光纤激光对激光熔化沉积TC17钛合金与锻造TC17钛合金薄板进行了激光热导熔化焊接,利用光学显微镜、扫描电镜、X射线衍射仪和显微硬度计分析了接头的组织结构及显微硬度分布.结果表明,TC17钛合金激光熔化沉积件及锻件薄壁板状试样激光焊接接头凝固组织为沿未熔母材外延定向生长的细小树枝晶组织.锻造钛合金焊缝热影响区(HAZ)大且热影响区β晶粒发生了严重的长大现象,而激光熔化沉积钛合金焊缝热影响区小且热影响区β晶粒尺寸几乎无明显变化,表现出优异的焊接热稳定性.无论锻造钛合金还是激光熔化沉积钛合金,其焊缝区显微硬度高于母材,热影响区显微硬度低于母材.

  6. Effect of pulse duty cycle on Inconel 718 laser welds

    Science.gov (United States)

    McCay, M. H.; McCay, T. D.; Dahotre, N. B.; Sharp, C. M.; Sedghinasab, A.; Gopinathan, S.

    1989-01-01

    Crack sensitive Inconel 718 was laser pulse welded using a 3.0 kW CO2 laser. Weld shape, structure, and porosity were recorded as a function of the pulse duty cycle. Within the matrix studied, the welds were found to be optimized at a high (17 ms on, 7 ms off) duty cycle. These welds were superior in appearance and lack of porosity to both low duty cycle and CW welds.

  7. Laser Welding Test Results with Gas Atmospheres in Welding Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

  8. Intraoral laser welding: ultrastructural and mechanical analysis to compare laboratory laser and dental laser.

    Science.gov (United States)

    Fornaini, Carlo; Passaretti, Francesca; Villa, Elena; Rocca, Jean-Paul; Merigo, Elisabetta; Vescovi, Paolo; Meleti, Marco; Manfredi, Maddalena; Nammour, Samir

    2011-07-01

    The Nd:YAG laser has been used since 1970 in dental laboratories to weld metals on dental prostheses. Recently in several clinical cases, we have suggested that the Nd:YAG laser device commonly utilized in the dental office could be used to repair broken fixed, removable and orthodontic prostheses and to weld metals directly in the mouth. The aim of this work was to evaluate, using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and dynamic mechanical analysis (DMA), the quality of the weld and its mechanical strength, comparing a device normally used in dental laboratory and a device normally used in the dental office for oral surgery, the same as that described for intraoral welding. Metal plates of a Co-Cr-Mo dental alloy and steel orthodontic wires were subjected to four welding procedures: welding without filler metal using the laboratory laser, welding with filler metal using the laboratory laser, welding without filler metal using the office laser, and welding with filler metal using the office laser. The welded materials were then analysed by SEM, EDS and DMA. SEM analysis did not show significant differences between the samples although the plates welded using the office laser without filler metal showed a greater number of fissures than the other samples. EDS microanalysis of the welding zone showed a homogeneous composition of the metals. Mechanical tests showed similar elastic behaviours of the samples, with minimal differences between the samples welded with the two devices. No wire broke even under the maximum force applied by the analyser. This study seems to demonstrate that the welds produced using the office Nd:YAG laser device and the laboratory Nd:YAG laser device, as analysed by SEM, EDS and DMA, showed minimal and nonsignificant differences, although these findings need to be confirmed using a greater number of samples.

  9. Effects of different dentin thicknesses and air cooling on pulpal temperature rise during laser welding.

    Science.gov (United States)

    Secilmis, Asli; Bulbul, Mehmet; Sari, Tugrul; Usumez, Aslihan

    2013-01-01

    The neodymium/yttrium-aluminum-garnet (Nd/YAG) laser has been suggested to repair broken prostheses in the mouth. This study investigated the effects of different dentin thicknesses and air cooling on pulpal temperature rise during laser welding. Three intact human maxillary molars were prepared for full-veneer crown. For each tooth, dentin thicknesses in mesiobuccal cusp was 2, 3, or 4 mm. Twenty dies were duplicated from each of the prepared teeth. For metal copings with 0.5-mm thickness, wax patterns were prepared with dip wax technique directly onto each of dies. All patterns were sprued and invested. The castings were made using a nickel-chromium alloy (Nicromed Premium, Neodontics). A hole with 0.5-mm diameter was prepared on the mesiobuccal cusp of each crown. The Nd/YAG laser (9.85 W; 1 Hz repetition rate; fluence, 1.230 J/cm(2); Fidelis Plus 3, Fotona) was used for welding with or without air cooling (n = 10). The temperature rise was measured in pulpal chamber with a J-type thermocouple wire that was connected to a data logger. Differences between start and highest temperature reading were taken, and temperature rise values were compared using two-way analysis of variance and Tukey's honestly significant difference tests (α = .05). Pulpal temperature rise varied significantly depending on the dentin thickness and air cooling (p cooling group induced significantly the highest temperature increases. There were no significant differences between 2- and 3-mm dentin thicknesses groups (p > 0.05); however, pulpal temperature rise was the lowest for 4-mm dentin thickness group (p cooling was used in 2-mm dentin thickness group. Laser welding on base metal castings with Nd/YAG laser can be applied with air cooling to avoid temperature rises known to adversely affect pulpal health when dentin thickness is 2 or 3 mm.

  10. 脉冲激光焊接Hastelloy C-276合金的熔池流动传热特性分析%Analysis of fluid flow and heat transfer in weld pool during pulsed laser welding Hastelloy C-276 alloy

    Institute of Scientific and Technical Information of China (English)

    吴东江; 王占宏; 马广义; 杨义彬; 郭玉泉; 郭东明

    2012-01-01

    melting pool along the welding direction are slightly larger than that of in the rear ones. Furthermore, The convection leads the melting pool to wider and shallower and the interaction of convection and conduction decides the final weld joint morphology. The numerical simulation is in good agreement with the experimental results, Which proves that the model can provide a theoretical basis for the analysis of the fluid flow in the weld pool during pulsed laser welding thin Hastelloy C-276 alloy.

  11. Investigations on avoidance of hot cracks during laser welding of austenitic Cr-Ni steels and nickel-based alloys using temperature field tailoring. Final report; Untersuchungen zur Vermeidung von Heissrissen beim Laserstrahlschweissen von austenitischen Cr-Ni-Staehlen und Nickelbasislegierungen mittels Temperaturfeld-Tailoring. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-08-08

    The aim of the project was to transfer the developed method of laser beam welding of heat treated machining steels of temperature field tailoring on hot crack endangered austenitic Cr-Ni steels and nickel-based alloys. With this method, transient thermal stresses adjacent to the weld are produced by an travelling induction heating so that the hot cracking is prevented during welding. As test materials the austenitic Cr-Ni steel with sulfur additive 1.4305, the Cr-Ni steels 1.4404 and 1.4435 and the nickel-based alloy Udimet 720 were selected. As a result of the research it was shown that a hot crack-free laser welding in the investigated materials using at least three different welding and material-technical approaches is possible. [German] Das Ziel des Forschungsvorhabens bestand darin, das fuer das Laserstrahlschweissen verguetbarer Automatenstaehle entwickelte Verfahren des Temperaturfeld-Tailorings auf heissrissgefaehrdete austenitische Cr-Ni-Staehle und Nickelbasislegierungen zu uebertragen. Mit diesem Verfahren werden waehrend des Schweissens transiente thermische Spannungen neben der Schweissnaht durch eine mitlaufende induktive Erwaermung so erzeugt, dass die Heissrissbildung verhindert wird. Als Versuchswerkstoffe wurden der austenitische Cr-Ni-Stahl mit Schwefelzusatz 1.4305, die Cr-Ni-Staehle 1.4404 und 1.4435 sowie die Nickelbasislegierung Udimet 720 ausgewaehlt. Im Ergebnis des Forschungsvorhabens konnte gezeigt werden, dass ein heissrissfreies Laserstrahlschweissen bei den untersuchten Werkstoffen unter Nutzung von mindestens drei verschiedenen schweiss- und werkstofftechnischen Ansaetzen moeglich ist: Erstens koennen mit einem Temperaturfeld-Tailoring bei im Stumpfstoss zu verschweissenden Blechen aus austenitischen Staehlen bis mindestens 6 mm Dicke senkrecht zur Naht und parallel zur Blechoberflaeche wirkende transiente Druckspannungen erzeugt werden, die der Bildung von Mittelrippenrissen oder dazu parallel liegenden Heissrissen entgegenwirken

  12. Laser Welding and Syncristallization Techniques Comparison: In Vitro Study

    Directory of Open Access Journals (Sweden)

    C. Fornaini

    2012-01-01

    Full Text Available Background. Laser welding was first reported in 1967 and for many years it has been used in dental laboratories with several advantages versus the conventional technique. Authors described, in previous works, the possibility of using also chair-side Nd : YAG laser device (Fotona Fidelis III, =1064 nm for welding metallic parts of prosthetic appliances directly in the dental office, extra- and also intra-orally. Syncristallisation is a soldering technique based on the creation of an electric arc between two electrodes and used to connect implants to bars intra-orally. Aim. The aim of this study was to compare two different laser welding devices with a soldering machine, all of these used in prosthetic dentistry. Material and Methods. In-lab Nd : YAG laser welding (group A = 12 samples, chair-side Nd : YAG laser welding (group B = 12 samples, and electrowelder (group C = 12 samples were used. The tests were performed on 36 CrCoMo plates and the analysis consisted in evaluation, by microscopic observation, of the number of fissures in welded areas of groups A and B and in measurement of the welding strength in all the groups. The results were statistically analysed by means of one-way ANOVA and Tukey-Kramer multiple comparison tests. Results. The means and standard deviations for the number of fissures in welded areas were 8.12±2.59 for group A and 5.20±1.38 for group B. The difference was statistical significant (=0.0023 at the level 95%. On the other hand, the means and standard deviations for the traction tests were 1185.50±288.56 N for group A, 896.41±120.84 N for group B, and 283.58±84.98 N for group C. The difference was statistical significant (=0.01 at the level 95%. Conclusion. The joint obtained by welding devices had a significant higher strength compared with that obtained by the electrowelder, and the comparison between the two laser devices used demonstrated that the chair-side Nd : YAG, even giving a

  13. Laser welding and syncristallization techniques comparison: in vitro study.

    Science.gov (United States)

    Fornaini, C; Merigo, E; Vescovi, P; Meleti, M; Nammour, S

    2012-01-01

    Background. Laser welding was first reported in 1967 and for many years it has been used in dental laboratories with several advantages versus the conventional technique. Authors described, in previous works, the possibility of using also chair-side Nd : YAG laser device (Fotona Fidelis III, λ = 1064 nm) for welding metallic parts of prosthetic appliances directly in the dental office, extra- and also intra-orally. Syncristallisation is a soldering technique based on the creation of an electric arc between two electrodes and used to connect implants to bars intra-orally. Aim. The aim of this study was to compare two different laser welding devices with a soldering machine, all of these used in prosthetic dentistry. Material and Methods. In-lab Nd : YAG laser welding (group A = 12 samples), chair-side Nd : YAG laser welding (group B = 12 samples), and electrowelder (group C = 12 samples) were used. The tests were performed on 36 CrCoMo plates and the analysis consisted in evaluation, by microscopic observation, of the number of fissures in welded areas of groups A and B and in measurement of the welding strength in all the groups. The results were statistically analysed by means of one-way ANOVA and Tukey-Kramer multiple comparison tests. Results. The means and standard deviations for the number of fissures in welded areas were 8.12 ± 2.59 for group A and 5.20 ± 1.38 for group B. The difference was statistical significant (P = 0.0023 at the level 95%). On the other hand, the means and standard deviations for the traction tests were 1185.50 ± 288.56 N for group A, 896.41 ± 120.84 N for group B, and 283.58 ± 84.98 N for group C. The difference was statistical significant (P = 0.01 at the level 95%). Conclusion. The joint obtained by welding devices had a significant higher strength compared with that obtained by the electrowelder, and the comparison between the two laser devices used demonstrated that the chair-side Nd : YAG, even giving

  14. Molten pool and temperature field in CO2 laser welding

    Institute of Scientific and Technical Information of China (English)

    Duan Aiqin; Chen Li; Wang Yajun; Hu Lunji

    2006-01-01

    Two measuring methods, high-speed camera and optical monitoring system, were used to study processes of laser welding. Molten pool, cooling time and temperature field were analyzed based on real measured images and optical signal data. The results show that the width of molten pool is almost equal to the width of weld, and length is about 7.8 mm. The solidification time is about 0. 5 s and the temperature gradient is great, so HAZ is very small. The method and results will be of benefit to build the relationship between welding parameters and microstructure.

  15. 侧吹辅助气流对激光立焊5A90铝锂合金气孔影响%Effects of shielding gas on porosity in CO2 vertical position laser welding of 5A90 aluminum-lithium alloy

    Institute of Scientific and Technical Information of China (English)

    何文佩; 沈显峰

    2016-01-01

    基于试验设计软件 Design Expert V8设计试验,开展激光焊接5A90铝锂合金工艺试验,研究侧吹保护气流参数对焊缝气孔的影响规律,拟合侧吹流量、侧吹角度和等效气孔点数的函数图像,建立数学模型,优化保护气流参数,预测Ⅰ级焊缝保护气流参数范围。实验结果表明:侧吹气流的加入能明显抑制焊缝气孔,侧吹流量是显著因子,对气孔影响较大,随着流量的增加,气孔点数先增后减,在侧吹流量为5~7 L/min 时有最小气孔点数;侧吹角度和交互项是不显著因子,在侧吹角度为20°~30°范围内,有一个较优值。气孔点数的最优响应模型为三阶模型,该模型拟合良好,经验证试验检验,模型误差范围小于10%,Ⅰ级焊缝易在侧吹流量为3~9 L/min,侧吹角度为15°~52°范围内获得。%Based on the Design-Expert V8,the experiments of autogenous laser welding for 3 mm-thick 5A90 aluminum-lithium alloys were implemented.The effects of shielding gas on porosity were investigated.The plots of pore count as a function of side-blowing angle and gas flow rate fitted well as its mathematical model,and the shielding gas parameters were optimized. The results show that the shielding gas can suppress the porosity well,and the gas flow rate is a significant factor,while the side-blowing angle and interaction are not significant.With the increase of gas flow rate,the pore count increased at first then de-creased.A minimum value is reached in the range of 5~7 L/min while the optimal blowing angle is in the range of 20°~30°.The optimal response model for pore count is cubic,and the model has been inspected by validation tests in which the error range is smaller than 10%.The gas flow rate,blowing angle in the ranges of 3~9 L/min,1 5°~52°respectively are identified as the opti-mal parameters for grade Ⅰ weld seam.

  16. Effect of Heat Input on the Tensile Damage Evolution in Pulsed Laser Welded Ti6Al4V Titanium Sheets

    Science.gov (United States)

    Liu, Jing; Gao, Xiaolong; Zhang, Jianxun

    2016-11-01

    The present paper is focused on studying the effect of heat input on the tensile damage evolution of pulsed Nd:YAG laser welding of Ti6Al4V alloy under monotonic loading. To analyze the reasons that the tensile fracture site of the pulsed-laser-welded Ti6Al4V sheet joints changes with the heat input under monotonic loading, the microstructure of the sample with different nominal strain values was investigated by in situ observation. Experiment results show that the tensile ductility and fatigue life of welded joints with low heat input are higher than that of welded joints with high heat input. Under tensile loads, the critical engineering strain for crack initiation is much lower in the welded joint with high heat input than in the welded joints with low and medium heat input. And the microstructural damage accumulation is much faster in the fusion zone than in the base metal for the welded joints with high input, whereas the microstructural damage accumulation is much faster in the base metal than in the fusion zone for the welded joints with low input. Consequently, the welded joints fractured in the fusion zone for the welds with high heat input, whereas the welded joints ruptured in the base metal for the welds with low heat input. It is proved that the fine grain microstructure produced by low heat input can improve the critical nominal strain for crack initiation and the resistance ability of microstructural damage.

  17. Laser welding of polymers using high-power diode lasers

    Science.gov (United States)

    Bachmann, Friedrich G.; Russek, Ulrich A.

    2003-09-01

    Laser welding of polymers using high power diode lasers offers specific process advantages over conventional technologies, such as short process times while providing optically and qualitatively valuable weld seams, contactless yielding of the joining energy, absence of process induced vibrations, imposing minimal thermal stress and avoiding particle generation. Furthermore this method exhibits high integration capabilities and automatization potential. Moreover, because of the current favorable cost development within the high power diode laser market laser welding of polymers has become more and more an industrially accepted joining method. This novel technology permits both, reliable high quality joining of mechanically and electronically highly sensitive micro components and hermetic sealing of macro components. There are different welding strategies available, which are adaptable to the current application. Within the frame of this discourse scientific and also application oriented results concerning laser transmission welding of polymers using preferably diode lasers are presented. Besides the used laser systems the fundamental process strategies as well as decisive process parameters are illustrated. The importance of optical, thermal and mechanical properties is discussed. Applications at real technical components will be presented, demonstrating the industrial implementation capability and the advantages of a novel technology.

  18. Application of lap laser welding technology on stainless steel railway vehicles

    Science.gov (United States)

    Wang, Hongxiao; Wang, Chunsheng; He, Guangzhong; Li, Wei; Liu, Liguo

    2016-10-01

    Stainless steel railway vehicles with so many advantages, such as lightweight, antirust, low cost of maintenance and simple manufacturing process, so the production of high level stainless steel railway vehicles has become the development strategy of European, American and other developed nations. The current stainless steel railway vehicles body and structure are usually assembled by resistance spot welding process. The weak points of this process are the poor surface quality and bad airtight due to the pressure of electrodes. In this study, the partial penetration lap laser welding process was investigated to resolve the problems, by controlling the laser to stop at the second plate in the appropriate penetration. The lap laser welding joint of stainless steel railway vehicle car body with partial penetration has higher strength and surface quality than those of resistance spot welding joint. The biggest problem of lap laser welding technology is to find the balance of the strength and surface quality with different penetrations. The mechanism of overlap laser welding of stainless steel, mechanical tests, microstructure analysis, the optimization of welding parameters, analysis of fatigue performance, the design of laser welding stainless steel railway vehicles structure and the development of non-destructive testing technology were systematically studied before lap laser welding process to be applied in manufacture of railway vehicles. The results of the experiments and study show that high-quality surface state and higher fatigue strength can be achieved by the partial penetration overlap laser welding of the side panel structure, and the structure strength of the car body can be higher than the requirements of En12663, the standard of structural requirements of railway vehicles bodies. Our company has produced the stainless steel subway and high way railway vehicles by using overlap laser welding technology. The application of lap laser welding will be a big

  19. Repairing an implant titanium milled framework using laser welding technology: a clinical report.

    Science.gov (United States)

    Prasad, Soni; Monaco, Edward A

    2009-04-01

    The application of laser welding technology allows titanium to be welded predictably and precisely to achieve accurate fit of a milled framework. Laser energy results in localized heat production, thereby reducing thermal expansion. Unlike soldering, laser energy can be directed to a small area, making it possible to laser weld close to acrylic resin or ceramic. This article describes the use of laser welding to repair an implant titanium milled fixed denture. A quick, cost-effective, accurate repair was accomplished, and the repaired framework possessed adequate strength and the same precise fit as the original framework.

  20. Study of Dynamic Features of Surface Plasma in High-Power Disk Laser Welding

    Institute of Scientific and Technical Information of China (English)

    王腾; 高向东; Katayatna SEIJI; 金小莉

    2012-01-01

    High-speed photography was used to obtain the dynamic changes in the surface plasma during a high-power disk laser welding process. A color space clustering algorithm to extract the edge information of the surface plasma region was developed in order to improve the accuracy of image processing. With a comparative analysis of the plasma features, i.e., area and height, and the characteristics of the welded seam, the relationship between the surface plasma and the stability of the laser welding process was characterized, which provides a basic understanding for the real-time monitoring of laser welding.

  1. Research and development on vanadium alloys for fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J.; Rowcliffe, A.F. [Oak Ridge National Lab., TN (United States); Matsui, H.; Abe, K. [Tohoku Univ. (Japan); Smith, D.L. [Argonne National Lab., IL (United States); Osch, E. van [NERF, Petten (Netherlands); Kazakov, V.A. [RIAR, Dimitrovgrad (Russian Federation)

    1998-03-01

    The current status of research and development on unirradiated and irradiated V-Cr-Ti alloys intended for fusion reactor structural applications is reviewed, with particular emphasis on the flow and fracture behavior of neutron-irradiated vanadium alloys. Recent progress on fabrication, joining, oxidation behavior, and the development of insulator coatings is also summarized. Fabrication of large (>500 kg) heats of V-4Cr-4Ti with properties similar to previous small laboratory heats has now been demonstrated. Impressive advances in the joining of thick sections of vanadium alloys using GTA and electron beam welds have been achieved in the past two years, although further improvements are still needed.

  2. Low temperature corneal laser welding investigated by atomic force microscopy

    Science.gov (United States)

    Matteini, Paolo; Sbrana, Francesca; Tiribilli, Bruno; Pini, Roberto

    2009-02-01

    The structural modifications in the stromal matrix induced by low-temperature corneal laser welding were investigated by atomic force microscopy (AFM). This procedure consists of staining the wound with Indocyanine Green (ICG), followed by irradiation with a near-infrared laser operated at low-power densities. This induces a local heating in the 55-65 °C range. In welded tissue, extracellular components undergo heat-induced structural modifications, resulting in a joining effect between the cut edges. However, the exact mechanism generating the welding, to date, is not completely understood. Full-thickness cuts, 3.5 mm in length, were made in fresh porcine cornea samples, and these were then subjected to laser welding operated at 16.7 W/cm2 power density. AFM imaging was performed on resin-embedded semi-thin slices once they had been cleared by chemical etching, in order to expose the stromal bulk of the tissue within the section. We then carried out a morphological analysis of characteristic fibrillar features in the laser-treated and control samples. AFM images of control stromal regions highlighted well-organized collagen fibrils (36.2 +/- 8.7 nm in size) running parallel to each other as in a typical lamellar domain. The fibrils exhibited a beaded pattern with a 22-39 nm axial periodicity. Laser-treated corneal regions were characterized by a significant disorganization of the intralamellar architecture. At the weld site, groups of interwoven fibrils joined the cut edges, showing structural properties that were fully comparable with those of control regions. This suggested that fibrillar collagen is not denatured by low-temperature laser welding, confirming previous transmission electron microscopy (TEM) observations, and thus it is probably not involved in the closure mechanism of corneal cuts. The loss of fibrillar organization may be related to some structural modifications in some interfibrillar substance as proteoglycans or collagen VI. Furthermore, AFM

  3. Investigations on avoidance of hot cracks during laser welding of austenitic Cr-Ni steels and nickel-based alloys using temperature field tailoring. Final report; Untersuchungen zur Vermeidung von Heissrissen beim Laserstrahlschweissen von austenitischen Cr-Ni-Staehlen und Nickelbasislegierungen mittels Temperaturfeld-Tailoring. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-08-08

    The aim of the project was to transfer the developed method of laser beam welding of heat treated machining steels of temperature field tailoring on hot crack endangered austenitic Cr-Ni steels and nickel-based alloys. With this method, transient thermal stresses adjacent to the weld are produced by an travelling induction heating so that the hot cracking is prevented during welding. As test materials the austenitic Cr-Ni steel with sulfur additive 1.4305, the Cr-Ni steels 1.4404 and 1.4435 and the nickel-based alloy Udimet 720 were selected. As a result of the research it was shown that a hot crack-free laser welding in the investigated materials using at least three different welding and material-technical approaches is possible. [German] Das Ziel des Forschungsvorhabens bestand darin, das fuer das Laserstrahlschweissen verguetbarer Automatenstaehle entwickelte Verfahren des Temperaturfeld-Tailorings auf heissrissgefaehrdete austenitische Cr-Ni-Staehle und Nickelbasislegierungen zu uebertragen. Mit diesem Verfahren werden waehrend des Schweissens transiente thermische Spannungen neben der Schweissnaht durch eine mitlaufende induktive Erwaermung so erzeugt, dass die Heissrissbildung verhindert wird. Als Versuchswerkstoffe wurden der austenitische Cr-Ni-Stahl mit Schwefelzusatz 1.4305, die Cr-Ni-Staehle 1.4404 und 1.4435 sowie die Nickelbasislegierung Udimet 720 ausgewaehlt. Im Ergebnis des Forschungsvorhabens konnte gezeigt werden, dass ein heissrissfreies Laserstrahlschweissen bei den untersuchten Werkstoffen unter Nutzung von mindestens drei verschiedenen schweiss- und werkstofftechnischen Ansaetzen moeglich ist: Erstens koennen mit einem Temperaturfeld-Tailoring bei im Stumpfstoss zu verschweissenden Blechen aus austenitischen Staehlen bis mindestens 6 mm Dicke senkrecht zur Naht und parallel zur Blechoberflaeche wirkende transiente Druckspannungen erzeugt werden, die der Bildung von Mittelrippenrissen oder dazu parallel liegenden Heissrissen entgegenwirken

  4. Laser Welding Of Finned Tubes Made Of Austenitic Steels

    Directory of Open Access Journals (Sweden)

    Stolecki M.

    2015-09-01

    Full Text Available This paper describes the technology of welding of finned tubes made of the X5CrNi1810 (1.4301 austenitic steel, developed at Energoinstal SA, allowing one to get high quality joints that meet the requirements of the classification societies (PN-EN 15614, and at the same time to significantly reduce the manufacturing costs. The authors described an automatic technological line equipped with a Trumph disc laser and a tube production technological process. To assess the quality of the joints, one performed metallographic examinations, hardness measurements and a technological attempt to rupture the fin. Analysis of the results proved that the laser-welded finned tubes were performed correctly and that the welded joints had shown no imperfections.

  5. Picosecond laser welding of similar and dissimilar materials.

    Science.gov (United States)

    Carter, Richard M; Chen, Jianyong; Shephard, Jonathan D; Thomson, Robert R; Hand, Duncan P

    2014-07-01

    We report picosecond laser welding of similar and dissimilar materials based on plasma formation induced by a tightly focused beam from a 1030 nm, 10 ps, 400 kHz laser system. Specifically, we demonstrate the welding of fused silica, borosilicate, and sapphire to a range of materials including borosilicate, fused silica, silicon, copper, aluminum, and stainless steel. Dissimilar material welding of glass to aluminum and stainless steel has not been previously reported. Analysis of the borosilicate-to-borosilicate weld strength compares well to those obtained using similar welding systems based on femtosecond lasers. There is, however, a strong requirement to prepare surfaces to a high (10-60 nm Ra) flatness to ensure a successful weld.

  6. Laser Welding Of Thin Sheet Of AISI 301 Stainless Steel

    Science.gov (United States)

    Vilar, R.; Miranda, R. M.

    1989-01-01

    Preliminary results of an investigation on laser welding of AISI 301 stainless steel thin sheet are presented. Welds were made with a CO2 continuous wave laser, varying power density and welding speed. The welds were studied by optical and electron scanning microscopy, X-ray diffraction and hardness tests. Experimental results show that under appropriate conditions, sound welds are obtained, with a negligeable heat affected zoneanda fine microstructure in the fusion zone. The fusion zone shows a cellular - dendritic microstructure, with austenite and ferrite as the major constituents. Ferrite, whose content is 5 to 7%, is predominantly intradendritic with both vermicular and acicular morphologies. However some interdendritic ferrite may also be present. The characteristics of the structure suggest that the solidification mode of AISI 301 stainless steel is essentially ferritic.

  7. Laser welding of polymers, compatibility and mechanical properties

    DEFF Research Database (Denmark)

    Nielsen, Steen Erik; Strange, Marianne; Kristensen, Jens Klæstrup

    2013-01-01

    with the development of related absorbers added to the polymer materials provide the possibility of joining transparent and non-transparent materials. The automotive industry, the medical device industry and the electronic industry are just some of the areas where the technology is widely implemented......Laser welding of polymers is today a commonly used industrial technology. It has shown obvious advantages compared to e.g. adhesive bonding in terms of higher productivity, better quality and easiness for automation. The ongoing development of lasers tailored for polymer welding in coordination....... There is an increasing industrial interest in joining dissimilar polymers. To overcome the challenges involved increased focus is set on the understanding of joining mechanisms, morphology and molecular structure behavior. Also the understanding of resulting mechanical and thermal properties is presently subject...

  8. Microstructural Aspects of Bifocal Laser Welding of Trip Steels

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2017-06-01

    Full Text Available This work is concerned with comparative tests involving single-spot and twin-spot laser welding of thermomechanically rolled TRIP steel. The welding tests were carried out using keyhole welding and a solid state laser. In the case of twin-spot laser beam welding, the power distribution of beams was 50%:50%. The changes in macro- and microstructures were investigated using light and scanning electron microscopy. Three main zones subjected to the tests included the fusion zone, the heat affected zone and the intercritical heat affected zone (transition zone between the base material and the HAZ. Special attention was paid to the effect of various thermal cycles on the microstructure of each zone and on martensite morphology. The tests involved hardness measurements carried out in order to investigate the effect of different microstructures on mechanical properties of welds.

  9. Study on laser welding of stainless steel/copper dissimilar materials

    Science.gov (United States)

    Besnea, D.; Dontu, O.; Avram, M.; Spânu, A.; Rizescu, C.; Pascu, T.

    2016-08-01

    In this paper stainless steel/copper laser welding was investigated by controlling the processing parameters like welding speed and laser power. Welding the dissimilar materials of stainless steel and copper presents a series of problems. Differences in the physical properties of the two metals, including the melting point, thermal conductivity and thermal dilatation are the main reasons for obtaining an inappropriate laser welding bead. Particularly, the laser welding process of copper is complex because of the very high reflectivity of cooper and in almost situations it requires a specific surface pre-treatment. The main objective of the study conducted in this work was to laser weld a structure used in pressure measuring and control equipments. In order to satisfy the conditions imposed by the sensor manufacturer, the difficulty of obtaining flawless joints was represented by the very small dimensions of the parts to be welded especially of the elastic spiral thickness made of steel.

  10. Improvement of Weld Quality Using a Weaving Beam in Laser Welding

    Institute of Scientific and Technical Information of China (English)

    Xudong ZHANG; Wuzhu CHEN; Gang BAO; Lin ZHAO

    2004-01-01

    This paper describes a way to improve the weld quality through suppressing the porosity formation and restraining the growth of columnar grains by using a weaving beam in laser welding. The experimental results show that the N2 porosity of beamweaving laser welding low carbon steel can be remarkably reduced with increasing weaving frequency, and porosity can be eliminated when the weaving amplitude is only 0.5 mm; and the Ar porosity in the weld metal is decreased with increasing weaving frequency and amplitude when the welding speed is higher than 0.5 m/min. The beam-weaving laser welding of ultrafine grained steel has been investigated. The experimental results show that beam-weaving laser welding with appropriate amplitude and frequency can partly restrain the growth of the columnar grain and improve the tensile strength of the weld metal.

  11. Microstructure-properties correlation in fiber laser welding of dual-phase and HSLA steels

    Energy Technology Data Exchange (ETDEWEB)

    Saha, D.C., E-mail: dcsaha@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada); Westerbaan, D.; Nayak, S.S. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada); Biro, E. [ArcelorMittal Global Research, 1390 Burlington Street East, Hamilton, ON, Canada L8N 3J5 (Canada); Gerlich, A.P.; Zhou, Y. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada)

    2014-06-01

    Similar and dissimilar welds of dual-phase (DP) and high strength low alloy (HSLA) steels were made by fiber laser welding (FLW). The welds were characterized with respect to microstructure, micro- and nano-hardness, and tensile properties. The fusion zone (FZ) in the DP welds consisted of fully martensitic structure; whereas HSLA and dissimilar weld FZ microstructure were mixture of martensite and bainite. Analytical transmission electron microscopy (TEM) confirmed bainite structures containing bainitic ferrite laths with intralath and interlath cementite. Precipitation of single variant carbides inside the bainitic ferrite laths were confirmed by measuring the interplanar spacing. The cooling rate in the FZ, estimated using Rosenthal equation, and continuous-cooling-transformation diagrams corroborated the microstructure formed. Nanoindentation was used to verify the hardness of these individual microconstituents, since a much lower nano-hardness for bainite (4.11 GPa) was observed compared to martensite (6.57 GPa) phase. Tensile failure occurred in the tempered area of the heat affected zone (HAZ) in the DP steel welded, which was confirmed by typical cup-like dimple fracture; likewise failure in the HSLA base metal, which occurred in dissimilar and HSLA welds, indicated distinctive dimple and shear dimple ductile morphology.

  12. Notched Tensile and Impact Fracture of Ti-15-3 Laser Welds

    Science.gov (United States)

    Tsay, Leu-Wen; Wu, Yan-Jie; Chen, Chun

    2011-12-01

    The notched tensile strength (NTS) and impact toughness of Ti-15V-3Cr-3Sn-3Al ( β-type titanium alloy Ti-15-3) laser welds aged at temperatures ranging from 590 K to 866 K (317 °C to 593 °C) were determined, and the results were compared to those of unwelded Ti-15-3 plates aged at the same temperature. At a given aging temperature, α precipitates in welded specimens were finer and exhibited higher hardness than those in unwelded specimens. Among the tested specimens, the weld aged at 644 K (371 °C) was most susceptible to notch sensitivity. In those welds aged at or above 755 K (482 °C), the coarse columnar structure was prone to interdendritic fracture during notched tensile tests, which reduced the NTS of the weld relative to that of the unwelded plate aged at an equivalent temperature. Of the tested specimens, the weld that was not subjected to the postweld aging treatment possessed the highest impact toughness among the specimens.

  13. An efficient algorithm for integrated task sequencing and path planning for robotic remote laser welding

    Science.gov (United States)

    Gorbenko, Anna; Popov, Vladimir

    2017-07-01

    Different planning problems for robotic remote laser welding are of considerable interest. In this paper, we consider the problem of integrated task sequencing and path planning for robotic remote laser welding. We propose an efficient approach to solve the problem. In particular, we consider an explicit reduction from the decision version of the problem to the satisfiability problem. We present the results of computational experiments for different satisfiability algorithms.

  14. Research on the properties of laser welded joints of aluminum killed cold rolled steel

    Institute of Scientific and Technical Information of China (English)

    阎启; 曹能; 俞宁峰

    2002-01-01

    Aluminum killed cold rolled steel used for automobiles was welded shows that high quality of welding can be realized at welding speed of laser welded joints for aluminum killed cold rolled steel increased compared to those of the base metal while the formability decreased. Forming limit diagram of joint material indicated that the laser weld seam should avoid the maximum deformation area of automobile parts during the designing period for the position of weld seam.

  15. Fibre Laser Welding of HY-80 Steel: Procedure Development and Testing

    Science.gov (United States)

    2010-09-01

    2 Welding The material used in this study was quenched and tempered martensitic HY80 steel which conforms to MIL-S-1621 [2]. The testing...Canada Fibre Laser Welding of HY-80 Steel Proceedure Development and Testing Christopher Bayley DLP Neil Aucoin DLP Xinjin Cao NRC IAR AMTC Technical...Memorandum DRDC Atlantic TM 2009-187 September 2010 This page intentionally left blank. Fibre Laser Welding of HY-80 Steel Procedure

  16. Optimization of weld bead geometry in laser welding with filler wire process using Taguchi’s approach

    Science.gov (United States)

    dongxia, Yang; xiaoyan, Li; dingyong, He; zuoren, Nie; hui, Huang

    2012-10-01

    In the present work, laser welding with filler wire was successfully applied to joining a new-type Al-Mg alloy. Welding parameters of laser power, welding speed and wire feed rate were carefully selected with the objective of producing a weld joint with the minimum weld bead width and the fusion zone area. Taguchi approach was used as a statistical design of experimental technique for optimizing the selected welding parameters. From the experimental results, it is found that the effect of welding parameters on the welding quality decreased in the order of welding speed, wire feed rate, and laser power. The optimal combination of welding parameters is the laser power of 2.4 kW, welding speed of 3 m/min and the wire feed rate of 2 m/min. Verification experiments have also been conducted to validate the optimized parameters.

  17. Susceptibility to corrosion of laser welding composite arch wire in artificial saliva of salivary amylase and pancreatic amylase.

    Science.gov (United States)

    Zhang, Chao; Liu, Jiming; Yu, Wenwen; Sun, Daqian; Sun, Xinhua

    2015-10-01

    In this study, laser-welded composite arch wire (CAW) with a copper interlayer was exposed to artificial saliva containing salivary amylase or pancreatic amylase, and the resultant corrosion behavior was studied. The purpose was to determine the mechanisms by which salivary amylase and pancreatic amylase contribute to corrosion. The effects of amylase on the electrochemical resistance of CAW were tested by potentiodynamic polarization measurements. The dissolved corrosion products were determined by ICP-OES, and the surfaces were analyzed by SEM, AFM and EDS. The results showed that both exposure to salivary amylase and pancreatic amylase significantly improved the corrosion resistance of CAW. Even isozyme could have different influences on the alloy surface. When performing in vitro research of materials to be used in oral cavity, the effect of α-amylase should be taken into account since a simple saline solution does not entirely simulate the physiological situation.

  18. Development of laser welded appendages to Zircaloy-4 fuel tubing (sheath/cladding)

    Energy Technology Data Exchange (ETDEWEB)

    Livingstone, S., E-mail: steve.livingstone@cnl.ca [Canadian Nuclear Laboratories Limited, Chalk River, ON, Canada K0J 1J0 (Canada); Xiao, L. [Canadian Nuclear Laboratories Limited, Chalk River, ON, Canada K0J 1J0 (Canada); Corcoran, E.C.; Ferrier, G.A.; Potter, K.N. [Department of Chemistry and Chemical Engineering, Royal Military College of Canada, Kingston, ON, Canada K7K 7B4 (Canada)

    2015-04-01

    Highlights: • Examines feasibility of laser welding appendages to Zr-4 tubing. • Laser welding minimizes the HAZ and removes toxic Be. • Mechanical properties of laser welds appear competitive with induction brazed joints. • Work appears promising and lays the foundation for further investigations. - Abstract: Laser welding is a potential alternative to the induction brazing process commonly used for appendage attachment in CANDU{sup ®} fuel fabrication that uses toxic Be as a filler metal, and creates multiple large heat affected zones in the sheath. For this work, several appendages were laser welded to tubing using different laser heat input settings and then examined with a variety of techniques: visual examination, metallography, shear strength testing, impact testing, and fracture surface analysis. Where possible, the examination results are contrasted against production induction brazed joints. The work to date looks promising for laser welded appendages. Further work on joint optimization, corrosion testing, irradiation testing, and post-irradiation examination will be performed in the future.

  19. Comprehensive analysis of the capillary depth in deep penetration laser welding

    Science.gov (United States)

    Fetzer, Florian; Boley, Meiko; Weber, Rudolf; Graf, Thomas

    2017-02-01

    Laser welding is the state of the art joining technology regarding productivity and thermal loads and stress on the workpiece. In deep penetration laser welding the quality of the resultant welds strongly depends on the stability of the capillary. The highly dynamic depth fluctuations are of major influence on the controllability of the laser welding process and on the prevention of weld defects. In the present paper the capillary dynamics is investigated by means of time- and spatially resolved in-process X-ray imaging and optical coherence tomography. The X-ray diagnostics allows measuring the geometry of the capillary with frame rates of 1 kHz, while the optical coherence tomography enables the determination of the capillary depth with an acquisition rate of up to 70 kHz. These measurements are correlated to time varying input laser power to provide profound insight in the dynamics of the laser welding process. The measurements are performed for copper, aluminum and mild steel. The capillary depth resulting from arbitrary laser power modulation was investigated. Thereby, the response of the capillary depth to laser power changes was determined. Based on these measurements the changes of the capillary depth in deep penetration laser welding were described by methods known from control theory. These analyses can be utilized to optimize control strategies, to calibrate transient simulations of deep penetration laser welding and to identify the influence of material properties.

  20. Subtask 12D2: Baseline impact properties of vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M.; Loomis, B.A.; Smith, D.L. [Argonne National Lab., IL (United States)

    1995-03-01

    The objective of this work is to determine the baseline impact properties of vanadium-base alloys as a function of compositional variables. Up-to-date results on impact properties of unirradiated V, V-Ti, V-Cr-Ti and V-Ti-Si alloys are presented and reviewed in this paper, with an emphasis on the most promising class of alloys, i.e., V-(4-5)Cr-(3-5)Ti containing 400-1000 wppm Si. Database on impact energy and ductile-brittle transition temperature (DBTT) has been established from Charpy impact tests on small laboratory as well as production-scale heats. DBTT is influenced most significantly by Cr contents and, to a lesser extent, by Ti contents of the alloys. When combined contents of Cr and Ti were {le}10 wt.%, V-Cr-Ti alloys exhibit excellent impact properties, i.e., DBTT<-200{degrees}C and upper shelf energies of {approx}120-140 J/cm{sup 2}. Impact properties of the production-scale heat of the U.S. reference alloy V-4Cr- 4Ti were as good as those of the laboratory-scale heats. Optimal impact properties of the reference alloy were obtained after annealing the as-rolled products at 1000{degrees}C-1050{degrees}C for 1-2 h in high-quality vacuum. 17 refs., 6 figs., 2 tabs.

  1. Material Properties of Laser-Welded Thin Silicon Foils

    Directory of Open Access Journals (Sweden)

    M. T. Hessmann

    2013-01-01

    Full Text Available An extended monocrystalline silicon base foil offers a great opportunity to combine low-cost production with high efficiency silicon solar cells on a large scale. By overcoming the area restriction of ingot-based monocrystalline silicon wafer production, costs could be decreased to thin film solar cell range. The extended monocrystalline silicon base foil consists of several individual thin silicon wafers which are welded together. A comparison of three different approaches to weld 50 μm thin silicon foils is investigated here: (1 laser spot welding with low constant feed speed, (2 laser line welding, and (3 keyhole welding. Cross-sections are prepared and analyzed by electron backscatter diffraction (EBSD to reveal changes in the crystal structure at the welding side after laser irradiation. The treatment leads to the appearance of new grains and boundaries. The induced internal stress, using the three different laser welding processes, was investigated by micro-Raman analysis. We conclude that the keyhole welding process is the most favorable to produce thin silicon foils.

  2. Intraoral Laser Welding (ILW) in Implant Prosthetic Dentistry: Case Report

    Science.gov (United States)

    Fornaini, Carlo; Merigo, Elisabetta; Cernavin, Igor; Lòpez de Castro, Gonzalo; Vescovi, Paolo

    2012-01-01

    The aim of this clinical study was to describe the possibility of using the Nd:YAG laser device utilized in the dental offices to weld metals intraorally. The authors, before applying this technique “in vivo” on human subjects, tested the “in vitro” metal welding efficacy of dental Nd:YAG device firstly by interferometry, SEM, and EDS and subsequently by thermal camera and thermocouples in order to record temperature changes during the welding process on bovine jaws. Four implants were inserted in the edentulous maxillary arch of a 67 years old male patient. Immediately after that, a bar previously made by the dental technician was intraorally welded to the abutments by Nd:YAG laser (Fidelis Plus III, Fotona, Slovenia) with these parameters: 9.90 mJ, 1 Hz, 15 msec, 0.6 mm spot. Then the prosthesis was connected to the bar with four OT Caps. This clinical study, even if preliminary, suggests that laser welding technique may be intraorally used without side effects. PMID:22924134

  3. Possibilities in optical monitoring of laser welding process

    Science.gov (United States)

    Horník, Petr; Mrňa, Libor; Pavelka, Jan

    2016-11-01

    Laser welding is a modern, widely used but still not really common method of welding. With increasing demands on the quality of the welds, it is usual to apply automated machine welding and with on-line monitoring of the welding process. The resulting quality of the weld is largely affected by the behavior of keyhole. However, its direct observation during the welding process is practically impossible and it is necessary to use indirect methods. At ISI we have developed optical methods of monitoring the process. Most advanced is an analysis of radiation of laser-induced plasma plume forming in the keyhole where changes in the frequency of the plasma bursts are monitored and evaluated using Fourier and autocorrelation analysis. Another solution, robust and suitable for industry, is based on the observation of the keyhole inlet opening through a coaxial camera mounted in the welding head and the subsequent image processing by computer vision methods. A high-speed camera is used to understand the dynamics of the plasma plume. Through optical spectroscopy of the plume, we can study the excitation of elements in a material. It is also beneficial to monitor the gas flow of shielding gas using schlieren method.

  4. Intraoral Laser Welding (ILW in Implant Prosthetic Dentistry: Case Report

    Directory of Open Access Journals (Sweden)

    Carlo Fornaini

    2012-01-01

    Full Text Available The aim of this clinical study was to describe the possibility of using the Nd:YAG laser device utilized in the dental offices to weld metals intraorally. The authors, before applying this technique “in vivo” on human subjects, tested the “in vitro” metal welding efficacy of dental Nd:YAG device firstly by interferometry, SEM, and EDS and subsequently by thermal camera and thermocouples in order to record temperature changes during the welding process on bovine jaws. Four implants were inserted in the edentulous maxillary arch of a 67 years old male patient. Immediately after that, a bar previously made by the dental technician was intraorally welded to the abutments by Nd:YAG laser (Fidelis Plus III, Fotona, Slovenia with these parameters: 9.90 mJ, 1 Hz, 15 msec, 0.6 mm spot. Then the prosthesis was connected to the bar with four OT Caps. This clinical study, even if preliminary, suggests that laser welding technique may be intraorally used without side effects.

  5. Laser welding in penetrating keratoplasty and cataract surgery of pediatric patients: early results

    Science.gov (United States)

    Rossi, Francesca; Pini, Roberto; Menabuoni, Luca; Malandrini, Alex; Canovetti, Annalisa; Lenzetti, Ivo; Capozzi, Paolo; Valente, Paola; Buzzonetti, Luca

    2013-03-01

    Diode laser welding of ocular tissues is a procedure that enables minimally invasive closure of a corneal wound. This procedure is based on a photothermal effect: a water solution of Indocyanine Green (ICG) is inserted in the surgical wound, in order to stain the corneal tissue walls. The stained tissue is then irradiated with a low power infrared diode laser, delivering laser light through a 300-μm core diameter optical fiber. This procedure enables an immediate closure of the wounds: it is thus possible to reduce or to substitute the use of surgical threads. This is of particular interest in children, because the immediate closure improves refractive outcome and anti-amblyopic effect; moreover this procedure avoids several general anaesthesia for suture management. In this work, we present the first use of diode laser welding procedure in paediatric patients. 5 selected patients underwent cataract surgery (Group 1), while 4 underwent fs-laserassisted penetrating keratoplasty (Group 2). In Group 1 the conventional surgery procedure was performed, while no stitches were used for the closure of the surgical wounds: these were laser welded and immediately closed. In Group 2 the donor button was sutured upon the recipient by 8 single stitches, instead of 16 single stitches or a running suture. The laser welding procedure was performed in order to join the donor tissue to the recipient bed. Objective observations in the follow up study evidenced a perfect adhesion of the laser welded tissues, no collateral effects and an optimal restoration of the treated tissues.

  6. The effects of laser welding on heterogeneous immunoassay performance in a microfluidic cartridge

    Science.gov (United States)

    Mäntymaa, Anne; Halme, Jussi; Välimaa, Lasse; Kallio, Pasi

    2011-01-01

    Sealing of a microfluidic cartridge is a challenge, because the cartridge commonly contains heat-sensitive biomolecules that must also be protected from contamination. In addition, the objective is usually to obtain a sealing method suitable for mass production. Laser welding is a rapid technique that can be accomplished with low unit costs. Even though the technique has been widely adopted in industry, the literature on its use in microfluidic applications is not large. This paper is the first to report the effects of laser welding on the performance of the heterogeneous immunoassay in a polystyrene microfluidic cartridge in which biomolecules are immobilized into the reaction surface of the cartridge before sealing. The paper compares the immunoassay performance of microfluidic cartridges that are sealed either with an adhesive tape or by use of laser transmission welding. The model analyte used is thyroid stimulating hormone (TSH). The results show that the concentration curves in the laser-welded cartridges are very close to the curves in the taped cartridges. This indicates, first, that laser welding does not cause any significant reduction in immunoassay performance, and second, that the polystyrene cover does not have significant effect on the signal levels. Interestingly, the coefficients of variance between parallel samples were lower in the laser-welded cartridges than in the taped cartridges. PMID:22685505

  7. [The Spectral Analysis of Laser-Induced Plasma in Laser Welding with Various Protecting Conditions].

    Science.gov (United States)

    Du, Xiao; Yang, Li-jun; Liu, Tong; Jiao, Jiao; Wang, Hui-chao

    2016-01-01

    The shielding gas plays an important role in the laser welding process and the variation of the protecting conditions has an obvious effect on the welding quality. This paper studied the influence of the change of protecting conditions on the parameters of laser-induced plasma such as electron temperature and electron density during the laser welding process by designing some experiments of reducing the shielding gas flow rate step by step and simulating the adverse conditions possibly occurring in the actual Nd : YAG laser welding process. The laser-induced plasma was detected by a fiber spectrometer to get the spectral data. So the electron temperature of laser-induced plasma was calculated by using the method of relative spectral intensity and the electron density by the Stark Broadening. The results indicated that the variation of protecting conditions had an important effect on the electron temperature and the electron density in the laser welding. When the protecting conditions were changed, the average electron temperature and the average electron density of the laser-induced plasma would change, so did their fluctuation range. When the weld was in a good protecting condition, the electron temperature, the electron density and their fluctuation were all low. Otherwise, the values would be high. These characteristics would have contribution to monitoring the process of laser welding.

  8. Effect of laser welding on the titanium ceramic tensile bond strength.

    Science.gov (United States)

    Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Pagnano, Valéria de Oliveira; Mattos, Maria da Glória Chiarello de

    2011-08-01

    Titanium reacts strongly with elements, mainly oxygen at high temperature. The high temperature of titanium laser welding modifies the surface, and may interfere on the metal-ceramic tensile bond strength. The influence of laser welding on the titanium-ceramic bonding has not yet been established. The purpose of this in vitro study was to analyze the influence of laser welding applied to commercially pure titanium (CpTi) substructure on the bond strength of commercial ceramic. The influence of airborne particle abrasion (Al2O3) conditions was also studied. Forty CpTi cylindrical rods (3 mm x 60 mm) were cast and divided into 2 groups: with laser welding (L) and without laser welding (WL). Each group was divided in 4 subgroups, according to the size of the particles used in airborne particle abrasion: A - Al2O3 (250 µm); B - Al2O3 (180 µm); C - Al2O3 (110 µm); D - Al2O3 (50 µm). Ceramic rings were fused around the CpTi rods. Specimens were invested and their tensile strength was measured at fracture with a universal testing machine at a crosshead speed of 2.0 mm/min and 200 kgf load cell. Statistical analysis was carried out with analysis of variance and compared using the independent t test (plaser-welded specimens, i.e. the metal-ceramic tensile bond strength was lower.

  9. Modeling and validation of multiple joint reflections for ultra- narrow gap laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Milewski, J.; Keel, G. [Los Alamos National Lab., NM (United States); Sklar, E. [Opticad Corp., Santa Fe, New Mexico (United States)

    1995-12-01

    The effects of multiple internal reflections within a laser weld joint as a function of joint geometry and processing conditions have been characterized. A computer model utilizing optical ray tracing is used to predict the reflective propagation of laser beam energy focused into the narrow gap of a metal joint for the purpose of predicting the location of melting and coalescence which form the weld. The model allows quantitative analysis of the effects of changes to joint geometry, laser design, materials and processing variables. This analysis method is proposed as a way to enhance process efficiency and design laser welds which display deep penetration and high depth to width aspect ratios, reduced occurrence of defects and enhanced melting. Of particular interest to laser welding is the enhancement of energy coupling to highly reflective materials. The weld joint is designed to act as an optical element which propagates and concentrates the laser energy deep within the joint to be welded. Experimentation has shown that it is possible to produce welds using multiple passes to achieve deep penetration and high depth to width aspect ratios without the use of filler material. The enhanced laser melting and welding of aluminum has been demonstrated. Optimization through modeling and experimental validation has resulted in the development of a laser welding process variant we refer to as Ultra-Narrow Gap Laser Welding.

  10. Dynamic modelling, identification and simulation of industrial robots – for off-line programming of robotised laser welding

    NARCIS (Netherlands)

    Waiboer, Robert Rens

    2007-01-01

    Robotised laser welding is an innovative joining technique which is increasingly finding applications, especially in the automotive industry. In order to reduce the time needed to prepare and programthe laser welding robot, off-line programming systems are used. The off-line programming systems curr

  11. Application of Factorial Design for Gas Parameter Optimization in CO2 Laser Welding

    DEFF Research Database (Denmark)

    Gong, Hui; Dragsted, Birgitte; Olsen, Flemming Ove

    1997-01-01

    The effect of different gas process parameters involved in CO2 laser welding has been studied by applying two-set of three-level complete factorial designs. In this work 5 gas parameters, gas type, gas flow rate, gas blowing angle, gas nozzle diameter, gas blowing point-offset, are optimized...... to be a very useful tool for parameter optimi-zation in laser welding process. Keywords: CO2 laser welding, gas parameters, factorial design, Analysis of Variance........ The bead-on-plate welding specimens are evaluated by a number of quality char-acteristics, such as the penetration depth and the seam width. The significance of the gas pa-rameters and their interactions are based on the data found by the Analysis of Variance-ANOVA. This statistic methodology is proven...

  12. Mechanical properties of thin films of laser-welded titanium and their associated welding defects.

    Science.gov (United States)

    Wu, Yulu; Xin, Haitao; Zhang, Chunbao; Tang, Zhongbin; Zhang, Zhiyuan; Wang, Weifeng

    2014-11-01

    The aim of this study was to evaluate the mechanical properties of thin films of laser-welded cast titanium using an interference strain/displacement gauge (ISDG) and to analyze factors that affect laser welding. Dog-bone-shaped small specimens of cast titanium were prepared by wire cutting after they were laser-welded. The specimens were divided into three groups according to the gap distance of the laser weld; the control was non-welded titanium. Small specimens without cast defects detected by X-ray screening were measured by a tensile test machine using ISDG, and stress-strain curves were drawn. Finally, the fracture texture was analyzed. The ultimate tensile strengths (UTSs) of specimens with a gap distance of 0.00, 0.25, and 0.50 mm were 492.16 ± 33.19, 488.09 ± 43.18, and 558.45 ± 10.80 MPa, respectively. There were no significant differences in UTS between the test groups and the control group (p > 0.05). However, the plastic deformation and the percent elongation increased as the gap distance increased. Incomplete penetration defects appeared in groups that had small gap distances, which may have affected the properties of the laser-welded titanium. However, the welding material was still pure titanium. These results suggest that an appropriate gap distance should be maintained to improve the application of dental laser welding.

  13. Effect of laser welding on the titanium ceramic tensile bond strength

    Directory of Open Access Journals (Sweden)

    Rodrigo Galo

    2011-08-01

    Full Text Available Titanium reacts strongly with elements, mainly oxygen at high temperature. The high temperature of titanium laser welding modifies the surface, and may interfere on the metal-ceramic tensile bond strength. OBJECTIVE: The influence of laser welding on the titanium-ceramic bonding has not yet been established. The purpose of this in vitro study was to analyze the influence of laser welding applied to commercially pure titanium (CpTi substructure on the bond strength of commercial ceramic. The influence of airborne particle abrasion (Al2O3 conditions was also studied. MATERIAL AND METHODS: Forty CpTi cylindrical rods (3 mm x 60 mm were cast and divided into 2 groups: with laser welding (L and without laser welding (WL. Each group was divided in 4 subgroups, according to the size of the particles used in airborne particle abrasion: A - Al2O3 (250 µm; B - Al2O3 (180 µm; C - Al2O3 (110 µm; D - Al2O3 (50 µm. Ceramic rings were fused around the CpTi rods. Specimens were invested and their tensile strength was measured at fracture with a universal testing machine at a crosshead speed of 2.0 mm/min and 200 kgf load cell. Statistical analysis was carried out with analysis of variance and compared using the independent t test (p<0.05. RESULTS: Significant differences were found among all subgroups (p<0.05. The highest and the lowest bond strength means were recorded in subgroups WLC (52.62 MPa and LD (24.02 MPa, respectively. CONCLUSION: Airborne particle abrasion yielded significantly lower bond strength as the Al2O3 particle size decreased. Mechanical retention decreased in the laser-welded specimens, i.e. the metal-ceramic tensile bond strength was lower.

  14. Laser welding and post weld treatment of modified 9Cr-1MoVNb steel.

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Z. (Nuclear Engineering Division)

    2012-04-03

    Laser welding and post weld laser treatment of modified 9Cr-1MoVNb steels (Grade P91) were performed in this preliminary study to investigate the feasibility of using laser welding process as a potential alternative to arc welding methods for solving the Type IV cracking problem in P91 steel welds. The mechanical and metallurgical testing of the pulsed Nd:YAG laser-welded samples shows the following conclusions: (1) both bead-on-plate and circumferential butt welds made by a pulsed Nd:YAG laser show good welds that are free of microcracks and porosity. The narrow heat affected zone has a homogeneous grain structure without conventional soft hardness zone where the Type IV cracking occurs in conventional arc welds. (2) The laser weld tests also show that the same laser welder has the potential to be used as a multi-function tool for weld surface remelting, glazing or post weld tempering to reduce the weld surface defects and to increase the cracking resistance and toughness of the welds. (3) The Vicker hardness of laser welds in the weld and heat affected zone was 420-500 HV with peak hardness in the HAZ compared to 240 HV of base metal. Post weld laser treatment was able to slightly reduce the peak hardness and smooth the hardness profile, but failed to bring the hardness down to below 300 HV due to insufficient time at temperature and too fast cooling rate after the time. Though optimal hardness of weld made by laser is to be determined for best weld strength, methods to achieve the post weld laser treatment temperature, time at the temperature and slow cooling rate need to be developed. (4) Mechanical testing of the laser weld and post weld laser treated samples need to be performed to evaluate the effects of laser post treatments such as surface remelting, glazing, re-hardening, or tempering on the strength of the welds.

  15. Development of Mechanical Sealing and Laser Welding Technology to Instrument Thermocouple for Nuclear Fuel Test Rod

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Ahn, Sung-Ho; Hong, Jin-Tae; Kim, Ka-Hye; Huh, Sung-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Zircaloy-4 of the nuclear fuel test rod, AISI 316L of the mechanical sealing parts, and the MI (mineral insulated) cable at a thermocouple instrumentation are hetero-metals, and are difficult to weld to dissimilar materials. Therefore, a mechanical sealing method to instrument the thermocouple should be conducted using two kinds of sealing process as follows: One is a mechanical sealing process using Swagelok, which is composed of sealing components that consists of an end-cap, a seal tube, a compression ring and a Swagelok nut. The other is a laser welding process used to join a seal tube, and an MI cable, which are made of the same material. The mechanical sealing process should be sealed up with the mechanical contact compressed by the strength forced between a seal tube and an end-cap, and the laser welding process should be conducted to have no defects on the sealing area between a seal tube and an MI cable. Therefore, the mechanical sealing and laser welding techniques need to be developed to accurately measure the centerline temperature of the nuclear fuel test rod in an experimental reactor. The mechanical sealing and laser welding tests were conducted to develop the thermocouple instrumentation techniques for the nuclear fuel test rod. The optimum torque value of a Swagelok nut to seal the mechanical sealing part between the end-cap and seal tube was established through various torque tests using a torque wrench. The optimum laser welding conditions to seal the welding part between a seal tube and an MI cable were obtained through various welding tests using a laser welding system.

  16. Modeling and design of energy concentrating laser weld joints

    Energy Technology Data Exchange (ETDEWEB)

    Milewski, J.O. [Los Alamos National Lab., NM (United States); Sklar, E. [OptiCad Corp., Santa Fe, NM (United States)

    1997-04-01

    The application of lasers for welding and joining has increased steadily over the past decade with the advent of high powered industrial laser systems. Attributes such as high energy density and precise focusing allow high speed processing of precision assemblies. Other characteristics of the process such as poor coupling of energy due to highly reflective materials and instabilities associated with deep penetration keyhole mode welding remain as process limitations and challenges to be overcome. Reflective loss of laser energy impinging on metal surfaces can in some cases exceed ninety five percent, thus making the process extremely inefficient. Enhanced coupling of the laser beam can occur when high energy densities approach the vaporization point of the materials and form a keyhole feature which can trap laser energy and enhance melting and process efficiency. The extreme temperature, pressure and fluid flow dynamics of the keyhole make control of the process difficult in this melting regime. The authors design and model weld joints which through reflective propagation and concentration of the laser beam energy significantly enhance the melting process and weld morphology. A three dimensional computer based geometric optical model is used to describe the key laser parameters and joint geometry. Ray tracing is used to compute the location and intensity of energy absorption within the weld joint. Comparison with experimentation shows good correlation of energy concentration within the model to actual weld profiles. The effect of energy concentration within various joint geometry is described. This method for extending the design of the laser system to include the weld joint allows the evaluation and selection of laser parameters such as lens and focal position for process optimization. The design of narrow gap joints which function as energy concentrators is described. The enhanced laser welding of aluminum without keyhole formation has been demonstrated.

  17. Plasma Plume Oscillations Monitoring during Laser Welding of Stainless Steel by Discrete Wavelet Transform Application

    Directory of Open Access Journals (Sweden)

    Teresa Sibillano

    2010-04-01

    Full Text Available The plasma optical radiation emitted during CO2 laser welding of stainless steel samples has been detected with a Si-PIN photodiode and analyzed under different process conditions. The discrete wavelet transform (DWT has been used to decompose the optical signal into various discrete series of sequences over different frequency bands. The results show that changes of the process settings may yield different signal features in the range of frequencies between 200 Hz and 30 kHz. Potential applications of this method to monitor in real time the laser welding processes are also discussed.

  18. Plasma Plume Oscillations Monitoring during Laser Welding of Stainless Steel by Discrete Wavelet Transform Application

    Science.gov (United States)

    Sibillano, Teresa; Ancona, Antonio; Rizzi, Domenico; Lupo, Valentina; Tricarico, Luigi; Lugarà, Pietro Mario

    2010-01-01

    The plasma optical radiation emitted during CO2 laser welding of stainless steel samples has been detected with a Si-PIN photodiode and analyzed under different process conditions. The discrete wavelet transform (DWT) has been used to decompose the optical signal into various discrete series of sequences over different frequency bands. The results show that changes of the process settings may yield different signal features in the range of frequencies between 200 Hz and 30 kHz. Potential applications of this method to monitor in real time the laser welding processes are also discussed. PMID:22319311

  19. Finding Optimum Focal Point Position with Neural Networks in CO2 Laser Welding

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove

    1997-01-01

    CO2 lasers are increasingly being utilized for quality welding in production. Considering the high equipment cost, the start-up time and set-up time should be minimized. Ideally the parameters should be set up and optimized more or less automatically. In this article neural networks are designed...... to optimize the focal point position, one of the most critical parameters in laser welding. The feasibility to automatically optimize the focal point position is analyzed. Preliminary tests demonstrate that neural networks can be used to optimize the focal point position with good accuracy in CW CO2 laser...... welding....

  20. Laser-welded Dissimilar Steel-aluminum Seams for Automotive Lightweight Construction

    Science.gov (United States)

    Schimek, M.; Springer, A.; Kaierle, S.; Kracht, D.; Wesling, V.

    By reducing vehicle weight, a significant increase in fuel efficiency and consequently a reduction in CO 2 emissions can be achieved. Currently a high interest in the production of hybrid weld seams between steel and aluminum exists. Previous methods as laser brazing are possible only by using fluxes and additional materials. Laser welding can be used to join steel and aluminum without the use of additives. With a low penetration depth increases in tensile strength can be achieved. Recent results from laser welded overlap seams show that there is no compromise in strength by decreasing penetration depth in the aluminum.

  1. Development of a Fiber Laser Welding Capability for the W76, MC4702 Firing Set

    Energy Technology Data Exchange (ETDEWEB)

    Samayoa, Jose

    2010-05-12

    Development work to implement a new welding system for a Firing Set is presented. The new system is significant because it represents the first use of fiber laser welding technology at the KCP. The work used Six-Sigma tools for weld characterization and to define process performance. Determinations of workable weld parameters and comparison to existing equipment were completed. Replication of existing waveforms was done utilizing an Arbitrary Pulse Generator (APG), which was used to modulate the fiber laser’s exclusive continuous wave (CW) output. Fiber laser weld process capability for a Firing Set is demonstrated.

  2. Thermophysical and mechanical properties of V-(4-5)%Cr-(4-5)%Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States)

    1998-03-01

    Solid solution V-Cr-Ti alloys exhibit a good combination of high thermal conductivity, adequate tensile strength, and low thermal expansion. The key thermophysical and mechanical properties for V-(4-5)%Cr-(4-5)%Ti alloys are summarized in this report. Some of these data are available in the ITER Materials Properties Handbook (IMPH), whereas other data have been collected from recent studies. The IMPH is updated regularly, and should be used as the reference point for design calculations whenever possible.

  3. Laser welding study for further development in essential power plant part repairs

    Directory of Open Access Journals (Sweden)

    Isarawit Chaopanich

    2015-06-01

    Full Text Available The objective of this research work was to study the effects of laser welding when compared with shield metal arc welding (SMAW process on the heat input, welded deposit rate, residual stress, distortion, microstructure and micro hardness. The martensitic stainless steel grade 431 specimens were overlay welded with the stainless steel filler metals. From the results, the heat input of 0.26 kJ/mm in laser welding calculated was significantly lower than that of 1.66 kJ/mm in SMAW, and contributed to low level residual stress, minimal distortion, very small penetration depth and heat affected zone (HAZ of less than 100 µm. The micro hardness results indicated that the maximum value from laser welding in the HAZ was 370.2 HV lower than the value from SMAW of 525.5 HV. The welded deposit rate for laser welding was with 26.5 mm3 /min remarkably lower than the rate for SMAW of 1,800 mm3 /min.

  4. Laser welding and syncristallization techniques comparison: “Ex vivo” study

    Science.gov (United States)

    Meleti, Marco; Vescovi, Paolo; Merigo, Elisabetta; Rocca, Jean-Paul

    2013-01-01

    Background and aims: Stabilization of implant abutments through electric impulses at high voltage for a very short time (electrowelding) was developed in the Eighties. In 2009, the same procedure was performed through the use of laser (laser welding) The aim of this study is to compare electrowelding and laser welding for intra-oral implant abutments stabilization on “ex vivo models” (pig jaws). Materials and methods: Six bars were welded with two different devices (Nd:YAG laser and Electrowelder) to eighteen titanium implant abutment inserted in three pig jaws. During the welding process, thermal increase was recorded, through the use of k-thermocouples, in the bone close to the implants. The strength of the welded joints was evaluated by a traction test after the removal of the implants. For temperature measurements a descriptive analysis and for traction test “values unpaired t test with Welch's correction” were performed: the significance level was set at PLaser welding gives a lower thermal increase than Electrowelding at the bone close to implants (Mean: 1.97 and 5.27); the strength of laser welded joints was higher than that of Electrowelding even if nor statistically significant. (Mean: 184.75 and 168.29) Conclusion: Electrowelding seems to have no advantages, in term of thermal elevation and strength, while laser welding may be employed to connect titanium implants for immediate load without risks of thermal damage at surrounding tissues. PMID:24511205

  5. Present status and new perspectives in laser welding of vascular tissues.

    Science.gov (United States)

    Esposito, G; Rossi, F; Matteini, P; Puca, A; Albanese, A; Sabatino, G; Maira, G; Pini, R

    2011-01-01

    The laser welding of biological tissues is a particular use of lasers in surgery. The technique has been proposed since the 1970s for surgical applications, such as repairing blood vessels, nerves, tendons, bronchial fistulae, skin and ocular tissues. In vascular surgery, two procedures have been tested and optimized in animal models, both ex vivo and in vivo, in order to design different approaches for blood vessels anastomoses and for the repair of vascular lesions: the laser-assisted vascular anastomosis (LAVA) and the laser-assisted vessel repair (LAVR). Sealing tissues by laser may overcome the problems related to the use of conventional closuring methods that are generally associated with various degrees of vascular wall damage that can ultimately predispose to vessel thrombosis and occlusion. In fact, the use of a laser welding technique provides several advantages such as simplification of the surgical procedure, reduction of the operative time, suppression of bleeding, and may guarantee an optimal healing process of vascular structures, very similar to restitutio ad integrum. Despite the numerous preclinical studies performed by several research groups, the clinical applications of laser-assisted anastomosis or vessel repair are still far off. Substantial breakthrough in the laser welding of biological tissues may come from the advent of nanotechnologies. Herein we describe the present status and the future perspectives in laser welding of vascular structures.

  6. Effect of laser welding on the titanium composite tensile bond strength.

    Science.gov (United States)

    Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Pagnano, Valéria de Oliveira; de Mattos, Maria da Glória Chiarello

    2009-01-01

    The aim of this study was to analyze the shear bond strength between commercially pure titanium, with and without laser welding, after airbone-particle abrasion (Al(2)O(3)) and 2 indirect composites. Sixty-four specimens were cast and divided into 2 groups with and without laser welding. Each group was divided in 4 subgroups, related to Al(2)O(3) grain size: A - 250 microm; B - 180 microm; C- 110 microm; and D - 50 microm. Composite rings were formed around the rods and light polymerized using UniXS unit. Specimens were invested and their shear bond strength at failure was measured with a universal testing machine at a crosshead speed of 2.0 mm/min. Statistical analysis was carried out with ANOVA and Tukey's test (alpha=0.05). The highest bond strength means were recorded in 250 microm group without laser welding. The lowest shear bond strength means were recorded in 50 microm group with laser welding. Statistically significant differences (plaser welded specimens.

  7. Influence of irradiation conditions on the deformation of pure titanium frames in laser welding.

    Science.gov (United States)

    Shimakura, Michio; Yamada, Satoshi; Takeuchi, Misao; Miura, Koki; Ikeyama, Joji

    2009-03-01

    Due to its ease of use in connecting metal frames, laser welding is now applied in dentistry. However, to achieve precise laser welding, several problems remain to be resolved. One such problem is the influence of irradiation conditions on the deformation of titanium frameworks during laser welding, which this study sought to investigate. Board-shaped pure titanium specimens were prepared with two different joint types. Two specimens were abutted against each other to form a welding block with gypsum. For welding, three different laser waveforms were used. Deformation of the specimen caused by laser welding was measured as a rise from the gypsum surface at the opposite, free end of the specimen. It was observed that specimens with a beveled edge registered a smaller deformation than specimens with a square edge. In addition, a double laser pulse waveform--whereby a supplementary laser pulse was delivered immediately after the main pulse--resulted in a smaller deformation than with a single laser pulse waveform.

  8. Replacing worn overdenture abutments of an unknown implant system by using laser welding: a clinical report.

    Science.gov (United States)

    Mohunta, Vrinda V; Stevenson, James A; Lee, Damian J

    2014-09-01

    This clinical report describes a procedure for replacing worn ball abutments with low-profile resilient abutments by using laser welding when the implant system for a mandibular implant-supported overdenture could not be identified. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  9. Sensor based robot laser welding - based on feed forward and gain sceduling algorithms

    DEFF Research Database (Denmark)

    Andersen, Henrik John

    2001-01-01

    A real-time control system forlaser welding of thick steel plates are developed and tested in a industrial environment. The robotic execution of the laser welding process is based on measure weld joint geometry and impirically established welding procedures. The influence of industrial production...

  10. Real-time seam tracking for robotic laser welding using trajectory-based control

    NARCIS (Netherlands)

    Graaf, de Menno; Aarts, Ronald; Jonker, Ben; Meijer, Johan

    2010-01-01

    In this paper a real-time seam tracking algorithm is proposed that can cope with the accuracy demands of robotic laser welding. A trajectory-based control architecture is presented, which had to be developed for this seam tracking algorithm. Cartesian locations (position and orientation) are added t

  11. Laser Welding of Zinc Coated Steel Without a Pre-set gap

    NARCIS (Netherlands)

    Pan, Y.

    2011-01-01

    The major problem during laser welding of zinc coated sheet steel in an overlap configuration is the zinc vapour produced at the interface between two sheets. The vapour tends to evacuate through the keyhole and melt pool, particularly when no gap is present between the overlapped sheets. This cause

  12. Real-time trajectory generation for sensor-guided robotic laser welding [poster

    NARCIS (Netherlands)

    Graaf, de Menno; Aarts, Ronald; Jonker, Ben

    2005-01-01

    Robotic laser welding imposes high demands on the used manipulator as high accuracies (down to 0.1 mm) have to be reached at high velocities (up to 250 mm/s). To meet these specifications with industrial robots, a sensor measuring at the robot tip needs to be applied.

  13. Metal ion release from silver soldering and laser welding caused by different types of mouthwash.

    Science.gov (United States)

    Erdogan, Ayse Tuygun; Nalbantgil, Didem; Ulkur, Feyza; Sahin, Fikrettin

    2015-07-01

    To compare metal ion release from samples welded with silver soldering and laser welding when immersed into mouthwashes with different ingredients. A total of 72 samples were prepared: 36 laser welded and 36 silver soldered. Four samples were chosen from each subgroup to study the morphologic changes on their surfaces via scanning electron microscopy (SEM). Each group was further divided into four groups where the samples were submerged into mouthwash containing sodium fluoride (NaF), mouthwash containing sodium fluoride + alcohol (NaF + alcohol), mouthwash containing chlorhexidine (CHX), or artificial saliva (AS) for 24 hours and removed thereafter. Subsequently, the metal ion release from the samples was measured with inductively coupled plasma mass spectrometry (ICP-MS). The metal ion release among the solutions and the welding methods were compared. The Kruskal-Wallis and analysis of variance (ANOVA) tests were used for the group comparisons, and post hoc Dunn multiple comparison test was utilized for the two group comparisons. The level of metal ion release from samples of silver soldering was higher than from samples of laser welding. Furthermore, greater amounts of nickel, chrome, and iron were released from silver soldering. With regard to the mouthwash solutions, the lowest amounts of metal ions were released in CHX, and the highest amounts of metal ions were released in NaF + alcohol. SEM images were in accord with these findings. The laser welding should be preferred over silver soldering. CHX can be recommended for patients who have welded appliances for orthodontic reasons.

  14. Microstructural characteristics of the laser welded joint of ITER correction coil sub case

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Chao, E-mail: fangchao@ipp.ac.cn [ASIPP, Shushan Hu Road 350, Hefei, Anhui 230031 (China); Lappeenranta University of Technology, Skinnarilankatu 34, 53850 Lappeenranta (Finland); Song, Yuntao; Wei, Jing; Xin, Jijun [ASIPP, Shushan Hu Road 350, Hefei, Anhui 230031 (China); Wu, Huapeng; Handroos, Hekki; Salminen, Antti [Lappeenranta University of Technology, Skinnarilankatu 34, 53850 Lappeenranta (Finland); Li, Hongwei [ITER China, 15B Fuxing Road, Beijing 100862 (China); Libeyre, Paul; Dolgetta, Nello [ITER Organization, Route de Vinon sur Verdon, 13115 St Paul lez Durance (France)

    2015-10-15

    Highlights: • The multi-pass laser welding was developed for the ITER CC case manufacture. • The laser welding procedure was studied and optimized. • The microstructural characteristic of the welded joint was discussed. - Abstract: The ITER correction coil (CC) case reinforces the winding packs against the electromagnetic loads, minimizes stresses and deformations to the winding pack. The cases are made of high strength and high toughness austenitic stainless steel (316LN) hot rolled heavy plate and have a thickness of 20 mm. Considering the small cross-section and large dimensions of the case, deformation of the case when welding becomes a challenge in the case manufacturing. Therefore, laser welding was developed as the main welding technology for manufacturing. In this paper, multi-pass laser welding technology is used, the laser weldability of a 20 mm thick 316LN austenitic stainless steel plate is studied and the microstructure of the welded joint is analyzed. The welding experiment used an YLS-6000 fiber laser (IPG) and weld filler of 316LMn to match the base metal was used. The result shows that the welded joint has no obvious surface and internal defects based on the optimized welding parameters. The weld joint have a fine austenite microstructure and display columnar dendrites and cellular grains with strong directional characteristics. No apparent heat affected zone is observed and approximately 2 μm an austenite microstructure of the fusion line is clearly presented.

  15. Laser welding in penetrating keratoplasty and cataract surgery in pediatric patients: early results.

    Science.gov (United States)

    Buzzonetti, Luca; Capozzi, Paolo; Petrocelli, Gianni; Valente, Paola; Petroni, Sergio; Menabuoni, Luca; Rossi, Francesca; Pini, Roberto

    2013-12-01

    To evaluate the efficacy of diode laser welding to close corneal wounds in penetrating keratoplasty (PKP) and cataract surgery in pediatric patients. Ophthalmology Department, Bambino Gesù Children's Hospital, Rome, Italy. Prospective observational study. Patients had surgery for congenital cataract (Group 1) or femtosecond laser-assisted PKP (Group 2). The surgery was followed by corneal wound closure using diode laser welding of the stroma. In Group 1, no standard suturing was used. In Group 2, the donor button was sutured onto the recipient using 8 single nylon sutures or a 10-0 nylon running suture (12 passages). Laser welding was then used as an adjunct to the traditional suturing procedure. Group 1 comprised 7 eyes (7 patients; mean age 8.1 years ± 5.3 [SD], range 1 to 15 years) and Group 2, 5 eyes (5 patients; mean age 10.6 ± 3.3 years, range 6 to 15 years). The adhesion of the laser-welded tissues was perfect; there were no collateral effects, and restoration of the treated tissues was optimum. Seidel testing showed no wound leakage during the follow-up. Postoperative astigmatism did not change significantly from the first day after cataract surgery and shifted moderately 3 months after PKP. Laser welding of corneal tissue appeared to be safe and effective in children for whom a sutureless surgical procedure is important to reduce the use of anesthesia for suture management, prevent endophthalmitis, and improve the antiamblyopic effect. Copyright © 2013 ASCRS and ESCRS. Published by Elsevier Inc. All rights reserved.

  16. Heat treatment effects on tensile properties of V-(4-5) wt.% Cr-(4-5) wt.% Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Soppet, W.K. [Argonne National Lab., IL (United States)

    1997-08-01

    Effects of thermomechanical treatments on microstructures and mechanical properties are of interest for long term application of V-Cr-Ti alloys in fusion reactor systems. Influence of thermal annealing at 1050{degrees}C on stress/strain behavior, maximum engineering strength, and uniform and total elongation were evaluated. The results show that multiple annealing has minimal effect on the tensile properties of V-(4-5)Cr-(4-5)Ti alloys tested at room temperature and at 500{degrees}C.

  17. The Optimization of Process Parameters and Microstructural Characterization of Fiber Laser Welded Dissimilar HSLA and MART Steel Joints

    Directory of Open Access Journals (Sweden)

    Celalettin Yuce

    2016-10-01

    Full Text Available Nowadays, environmental impact, safety and fuel efficiency are fundamental issues for the automotive industry. These objectives are met by using a combination of different types of steels in the auto bodies. Therefore, it is important to have an understanding of how dissimilar materials behave when they are welded. This paper presents the process parameters’ optimization procedure of fiber laser welded dissimilar high strength low alloy (HSLA and martensitic steel (MART steel using a Taguchi approach. The influence of laser power, welding speed and focal position on the mechanical and microstructural properties of the joints was determined. The optimum parameters for the maximum tensile load-minimum heat input were predicted, and the individual significance of parameters on the response was evaluated by ANOVA results. The optimum levels of the process parameters were defined. Furthermore, microstructural examination and microhardness measurements of the selected welds were conducted. The samples of the dissimilar joints showed a remarkable microstructural change from nearly fully martensitic in the weld bead to the unchanged microstructure in the base metals. The heat affected zone (HAZ region of joints was divided into five subzones. The fusion zone resulted in an important hardness increase, but the formation of a soft zone in the HAZ region.

  18. Elucidation of phenomena in high-power fiber laser welding and development of prevention procedures of welding defects

    Science.gov (United States)

    Katayama, Seiji; Kawahito, Yousuke

    2009-02-01

    Fiber lasers have been receiving considerable attention because of their advantages of high power, high beam quality and high efficiency, and are expected as one of the desirable heat sources for high-speed and deep-penetration welding. In our researches, therefore, the effects of laser powers and their densities on the weld penetration and the formation of sound welds were investigated in welding of Type 304 austenitic stainless steel, A5052 aluminum alloy or high strength steel plates with four laser beams of about 0.12 to 1 mm in focused spot diameter, and their welding phenomena were observed with high-speed video cameras and X-ray transmission real-time imaging system. It was found that the laser power density exerted a remarkable effect on the increase in weld penetration at higher welding speeds, but on the other hand at low welding speeds deeper-penetration welds could be produced at higher power. Laser-induced plume behavior and its effect on weld penetration, and the mechanisms of spattering, underfilling, porosity and humping were elucidated, sound welds without welding defects could be produced under the improved welding conditions. In addition, importance of the development of focusing optics and the removal of a plume during remote welding will be emphasized in terms of the stable production of constant deep-penetration welds and the reduction in welding defects in high power laser welding.

  19. Hypoglossal-facial nerve anastomosis in the rabbits using laser welding.

    Science.gov (United States)

    Hwang, Kun; Kim, Sun Goo; Kim, Dae Joong

    2008-10-01

    The aim of this study is to compare laser nerve welding of hypoglossal-facial nerve to microsurgical suturing and a result of immediate and delayed repair, and to evaluate the effectiveness of laser nerve welding in reanimation of facial paralysis of the rabbit models. The first group of 5 rabbits underwent immediate hypoglossal-facial anastomosis (HFA) by microsurgical suturing and the second group of 5 rabbits by CO2 laser welding. The third group of 5 rabbits underwent delayed HFA by microsurgical suturing and the fourth group of 5 rabbits by laser nerve welding. The fifth group of 5 rabbits sustained intact hypoglossal and facial nerve as control. In all rabbits of the 4 different groups, cholera toxin subunit B (CTb) was injected in the epineurium distal to the anastomosis site on the postoperative sixth week and in normal hypoglossal nerve in the 5 rabbits of control group. Neurons labeled CTb of hypoglossal nuclei were positive immunohistochemically and the numbers were counted. In the immediate HFA groups, CTb positive neurons were 1416 +/- 118 in the laser welding group (n = 5) and 1429 +/- 90 in the microsurgical suturing group (n = 5). There was no significant difference (P = 0.75). In the delayed HFA groups, CTb positive neurons were 1503 +/- 66 in the laser welding group (n = 5) and 1207 +/- 68 in the microsurgical suturing group (n = 5). Difference was significant (P = 0.009). There was no significant difference between immediate and delayed anastomosis in the laser welding group (P = 0.208), but some significant difference was observed between immediate and delayed anastomosis in the microsurgical suturing group (P = 0.016). Injected CTb in intact hypoglossal neurons (n = 5) were labeled 1970 +/- 165. No dehiscence was seen on the laser welding site of nerve anastomosis in all the rabbits as re-exploration was done for injection of CTb. This study shows that regeneration of the anastomosed hypoglossal-facial nerve was affected similarly by either

  20. Quality Monitoring for Laser Welding Based on High-Speed Photography and Support Vector Machine

    Directory of Open Access Journals (Sweden)

    Teng Wang

    2017-03-01

    Full Text Available In order to improve the prediction ability of welding quality during high-power disk laser welding, a new approach was proposed and applied in the classification of the dynamic features of metal vapor plume. Six features were extracted through the color image processing method. Three features, including the area of plume, number of spatters, and horizontal coordinate of plume centroid, were selected based on the classification accuracy rates and Pearson product-moment correlation coefficients. A support vector machine model was adopted to classify the welding quality status into two categories, good or poor. The results demonstrated that the support vector machine model established according to the selected features had satisfactory prediction and generalization ability. The classification accuracy rate was higher than 90%, and the model could be applied in the prediction of welding quality during high-power disk laser welding.

  1. Non-destructive Real Time Monitoring of the Laser Welding Process

    Science.gov (United States)

    Sebestova, Hana; Chmelickova, Hana; Nozka, Libor; Moudry, Jiri

    2012-05-01

    Laser welding is a high power density technology of materials joining that has many advantages in comparison with conventional fusion welding methods, for example, high accuracy, flexibility, repeatability and especially very narrow heat-affected zone which results in minimal workpiece distortions. Since it is still quite expensive technology, minimal spoilage is required. Effective system of quality control and processing parameters optimization must be established to reduce total costs, which is particularly required in industrial production. In this article some results of pulsed Nd:YAG laser welding process monitoring based on the measurement of plasma electron temperature are presented. The ability of designed sensor to detect weld penetration depth has been demonstrated. Plasma spectral lines intensities measurement can discover gap instabilities as well as local sheet thickness reduction.

  2. Laser welding method for removal of instruments debris from root canals.

    Science.gov (United States)

    Hagiwara, Ryoichi; Suehara, Masataka; Fujii, Rie; Kato, Hiroshi; Nakagawa, Kan-ichi; Oda, Yutaka

    2013-01-01

    The purpose of this study was to clarify the viability of a novel method for removing debris from broken instruments from root canals using a laser apparatus. Laser welding was performed on stainless steel or nickel titanium files using an Nd:YAG laser. Retention force between the files and extractors was measured. Increase in temperature on the root surface during laser irradiation was recorded and the irradiated areas evaluated with a scanning electron microscope. Retention force on stainless steel was significantly greater than that on nickel titanium. The maximum temperature increase was 4.1°C. The temperature increase on the root surface was greater in the vicinity of the welded area than that at the apical area. Scanning electron microscopy revealed that the files and extractors were welded together. These results indicate that the laser welding method is effective in removing debris from broken instruments from root canals.

  3. High-power Laser Welding of Thick Steel-aluminum Dissimilar Joints

    Science.gov (United States)

    Lahdo, Rabi; Springer, André; Pfeifer, Ronny; Kaierle, Stefan; Overmeyer, Ludger

    According to the Intergovernmental Panel on Climate Change (IPCC), a worldwide reduction of CO2-emissions is indispensable to avoid global warming. Besides the automotive sector, lightweight construction is also of high interest for the maritime industry in order to minimize CO2-emissions. Using aluminum, the weight of ships can be reduced, ensuring lower fuel consumption. Therefore, hybrid joints of steel and aluminum are of great interest to the maritime industry. In order to provide an efficient lap joining process, high-power laser welding of thick steel plates (S355, t = 5 mm) and aluminum plates (EN AW-6082, t = 8 mm) is investigated. As the weld seam quality greatly depends on the amount of intermetallic phases within the joint, optimized process parameters and control are crucial. Using high-power laser welding, a tensile strength of 10 kN was achieved. Based on metallographic analysis, hardness tests, and tensile tests the potential of this joining method is presented.

  4. Study of Laser Welding of HCT600X Dual Phase Steels

    Directory of Open Access Journals (Sweden)

    Švec Pavol

    2014-12-01

    Full Text Available The effects of beam power and welding speed on microstructure, microhardnes and tensile strength of HCT600X laser welded steel sheets were evaluated. The welding parameters influenced both the width and the microstructure of the fusion zone and heat affected zone. The welding process has no effect on tensile strength of joints which achieved the strength of base metal and all joints fractured in the base metal.

  5. Three-dimensional transient thermoelectric currents in deep penetration laser welding of austenite stainless steel

    Science.gov (United States)

    Chen, Xin; Pang, Shengyong; Shao, Xinyu; Wang, Chunming; Xiao, Jianzhong; Jiang, Ping

    2017-04-01

    The existence of thermoelectric currents (TECs) in workpieces during the laser welding of metals has been common knowledge for more than 15 years. However, the time-dependent evolutions of TECs in laser welding remain unclear. The present study developed a novel three-dimensional theoretical model of thermoelectric phenomena in the fiber laser welding of austenite stainless steel and used it to observe the time-dependent evolutions of TECs for the first time. Our model includes the complex physical effects of thermal, electromagnetic, fluid and phase transformation dynamics occurring at the millimeter laser ablated zone, which allowed us to simulate the TEC, self-induced magnetic field, Lorentz force, keyhole and weld pool behaviors varying with the welding time for different parameters. We found that TECs are truly three-dimensional, time-dependent, and uneven with a maximum current density of around 107 A/m2 located at the liquid-solid (L/S) interface near the front or bottom part of the keyhole at a laser power of 1.5 kW and a welding speed of 3 m/min. The TEC formed three-dimensional circulations moving from the melting front to solidification front in the solid part of workpiece, after which the contrary direction was followed in the liquid part. High frequency oscillation characteristics (2.2-8.5 kHz) were demonstrated in the TEC, which coincides with that of the keyhole instability (2.0-5.0 kHz). The magnitude of the self-induced magnetic field and Lorentz force can reach 0.1 mT and 1 kN/m3, respectively, which are both consistent with literature data. The predicted results of the weld dimensions by the proposed model agree well with the experimental results. Our findings could enhance the fundamental understanding of thermoelectric phenomena in laser welding.

  6. Analysis and Testing of a Tapered End Connection for Laser Welded Steel Sandwich Panels

    Science.gov (United States)

    2009-08-15

    1951, Elastic Constants for Corrugated Core Sandwich Plates. Technical Note 2289. National Aeronautics and Space Administration ( NASA ). 19. Lok...Assoc. Professor of Mechanical Engineering, University of Maine (Co-I) Grant No: N00014-05-1 -0735 ATS subcontract No: UM-591 Report No. C-2004-015...RPT-04 August 15,2009 20090925154 ABSTRACT This report summarize the analysis and cyclic testing of a laser welded steel sandwich panel end

  7. Influence of weld stiffness on buckling strength of laser-welded web-core sandwich plates

    OpenAIRE

    Jelovica, Jasmin; Romanoff, Jani; Ehlers, Sören; Varsta, Petri

    2012-01-01

    This paper investigates the influence of weld rotation stiffness on the global bifurcation buckling strength of laser-welded web-core sandwich plates. The study is carried out using two methods, the first is the equivalent single-layer theory approach solved analytically for simply supported plates and numerically for clamped plates. First-order shear deformation theory is used. The second method is the three-dimensional model of a sandwich plate solved with finite element method. Both approa...

  8. Intra-oral laser welding: an in vitro evaluation of thermal increase.

    Science.gov (United States)

    Fornaini, C; Bertrand, C; Rocca, J P; Mahler, P; Bonanini, M; Vescovi, P; Merigo, E; Nammour, S

    2010-07-01

    The neodymium:yttrium-aluminium-garnet (Nd:YAG) laser is currently used in dental laboratories to weld metals on dental prostheses. Recently, the use of Nd:YAG has been suggested so that dentists themselves can repair broken fixed, removable and orthodontic prostheses by welding metals directly in the mouth. This work aimed to evaluate, through a four k-type thermocouple system on calf jaws, the thermal increase in the biological structures close to the metal parts during laser welding. We put two hemispherical metal plates onto mandibular molars and then laser welded them at three points with a four k-thermocouple system to determine the thermal rise in the pulp chamber, sulcus, root and bone. This procedure was carried out on 12 samples, and the results were processed. The highest values of thermal increase were found in the pulp chamber, 1.5 degrees C; sulcus, 0.7 degrees C; root, 0.3 degrees C; and bone, 0.3 degrees C. This study showed that thermal increases in pulp chamber, sulcus, root and bone were biologically compatible and that intra-oral laser welding, at the parameters used in this work, seems to be harmless to the biological structures close to the welding and thermally affected zones.

  9. Investigation on dissimilar laser welding of advanced high strength steel sheets for the automotive industry

    Energy Technology Data Exchange (ETDEWEB)

    Rossini, M., E-mail: matteo.rossini@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Spena, P. Russo, E-mail: pasquale.russospena@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Cortese, L., E-mail: luca.cortese@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Matteis, P., E-mail: paolo.matteis@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy); Firrao, D., E-mail: donato.firrao@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy)

    2015-03-25

    To support the use of advanced high strength steels in car body design and fabrication, an investigation was carried out on dissimilar butt laser welding between TWinning Induced Plasticity (TWIP) steels, Dual Phase (DP) steels, hot stamping boron (22MnB5) steels, and TRansformation Induced Plasticity (TRIP) steels. The base materials and the weldments were fully characterized by means of metallography, microhardness, and tensile tests. Digital image analysis was also used to provide additional information on the local strain field in the joint during the tensile tests. Fractographic examination was finally performed on the fracture surfaces of the tensile samples. The dissimilar joints between the DP, 22MnB5, and TRIP steels exhibit good resistance properties. On the contrary, the dissimilar joints encompassing the TWIP steel exhibit poor mechanical strength and fail along the weld seam by intergranular fracture, probably due to presence of Mn segregations. Therefore, the laser welding of TWIP steel with other advanced high strength steels is not recommended without the use of proper metal fillers. Dissimilar laser welding of DP, TRIP and 22MnB5 combinations, on the contrary, can be a solution to assemble car body parts made of these steel grades.

  10. Comparison of laser welding conditions of Zircaloy-4 and stainless steel for nuclear fuel irradiation rig

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kahye; Hong, Jintae; Joung, Changyoung; Heo, Sungho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Various materials for Zircaloy-4, SUS 316L, such as Inconel, are used as a survey rig that has been produced for fuel irradiation testing. Precision sensors, thermocouples, LVDT, and SPND should also be assembled. Therefore, a welding device for connecting them is necessary. With a high density of energy, laser welding can be properly used in a deep permeation, and in precisely welding narrow and deep joints. In particular, it has been applied to other fields such as metal welding. Since the technology bears no pores or cavities, resulting in a clean surface after the welding process, it does not require an 'after-process' such as grinding or polishing, which is useful where high water-tightness is required. Therefore, we developed and researched a special fiber laser welding system for the production of a nuclear research rig. Through the above test, the different conditions of laser welding were found for Zircaloy-4 and AISI 316L used for producing a nuclear fuel research rig, performing the most optimal welding conditions according to the properties of the materials in the future.

  11. Study on laser welded heat-affected zone in new ultralow carbon bainitic steel

    Institute of Scientific and Technical Information of China (English)

    Lin Zhao; Wuzhu Chen; Xudong Zhang; Jiguo Shan

    2007-01-01

    800 MPa grade ultralow carbon bainitic (NULCB) steel is the recently developed new generation steel, which was produced by thermo mechanical controlled processing & relaxation-precipitation controlling transformation (TMCP&RPC) technique. The microstructure and the mechanical properties of the heat-affected zone (HAZ) in NULCB steel under laser welding conditions were investigated by using a Gleeble-1500 thermal simulator. The experimental results indicate that the simplex microstructure in the HAZ is granular bainite that consists of bainite-ferrite (BF) lath and M-A constituent when the cooling time from 800 to 500°C (t8/5) is 0.3-30 s, and the M-A constituent consists of twinned martensite and residual austenite. As t8/5 increases, the hardness and tensile strength of HAZ decreases, but they are higher than that of the base metal, indicating the absence of softened zone after laser welding. The impact toughness of HAZ increases at first and then decreases when tw increases. The impact energy of HAZ is much higher than that of the base metal when t8/5 is between 3 and 15 s. It indicates that excellent low temperature toughness can be obtained under appropriate laser welding conditions.

  12. Real-time monitoring of the optical spectrum in laser welding

    Science.gov (United States)

    Mueller, Robert E.; Duley, Walter W.

    1997-03-01

    Laser welding has become a standard manufacturing technique, particularly in industries where weld quality and performance are critical, such as the aerospace, nuclear, medical devices and automotive sectors. In many laser welding applications, flaws are not acceptable in the final product, so every weld must be inspected. Post-process inspection is time-consuming and, if a systematic problem develops, many flawed parts could be produced before the problem is identified and corrected. The preferred approach is therefore to perform in-process inspection as the weld is produced. This paper describes a weld process inspection system based on a compact, computer controlled optical spectrometer, which observes the laser welding plume in real time. From the plume spectrum, one is able to determine the temperature of the weld site and the elements present in the fusion zone. A sudden change in weld temperature may indicate a weld flaw, either from a loss of laser energy coupling and therefore a loss of fusion, or from excess energy input and burn-through. An indication of the elements present in the fusion zone can be used for seam tracking or penetration monitoring when dissimilar materials are being joined in the butt or lap configurations, respectively.

  13. Effect of the overlapping factor on the microstructure and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V sheets

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Xiao-Long; Liu, Jing; Zhang, Lin-Jie, E-mail: zhanglinjie@mail.xjtu.edu.cn; Zhang, Jian-Xun

    2014-07-01

    The effect of the overlapping factor on the microstructures and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V alloy sheets was investigated by microstructural observations, microhardness tests, tensile tests and fatigue tests. A microstructural examination shows that by increasing the overlapping factor, the grains in the fusion zone become coarser, and the width of the heat affected zone increases. As overlapping factor increases, the width of region composed completely of martensite α′ and the secondary α phase in the heat affected zone increases, consequently the gradient of microstructure along the direction from the fusion zone to base metal decreases, so does the gradient of microhardness. The results of tensile and fatigue tests reveal that the joints made using medium overlapping factor exhibit better mechanical properties than those welded with low and high overlapping factors. Based on the experimental results, it can be stated that a sound weld of Ti6Al4V alloy can be obtained if an appropriate overlapping factor is used. - Highlights: • The weld quality of Ti6Al4V alloy under various overlapping factors was assessed. • Tensile and fatigue tests were conducted with as-welded specimen. • Localized strain across the weld was measured using DIC photogrammetry system. • A sound weld of Ti6Al4V alloy is obtained by using right overlapping factor.

  14. Progress in High Brightness Solid-state Laser Welding%高亮度固体激光焊接研究进展

    Institute of Scientific and Technical Information of China (English)

    肖荣诗; 邹江林; 吴世凯

    2015-01-01

    高亮度固体激光,特别是光纤激光以其光束质量高、加工柔性好、运行成本低等综合优势,吸引了国内外研究人员的广泛关注. 结合作者的研究工作,概括了高亮度固体激光焊接模式转变过程、羽辉特性、飞溅特性、深熔小孔壁形貌及孔内能量耦合等焊接物理过程方面的最新研究进展. 阐述了大厚板材超窄间隙激光焊、异种金属熔钎焊、激光电弧复合焊等焊接方法的最新研究.%High brightness solid-state lasers, especially the fiber laser, have received extensive attention all over the world owing to their favorable comprehensive advantages, such as high beam quality, high processing flexibility, and low operating cost. In this paper, some aspects on high brightness solid laser welding physical processes, such as the transition of welding mode, laser-induced plume, spatters, the micro-morphology of the keyhole wall and the energy coupling in the keyhole are reviewed. Additionally, some new welding methods, including ultra-narrow gap laser welding of heavy section, laser penetration brazing of dissimilar alloys, and laser-arc hybrid welding, are also reviewed.

  15. Picosecond laser welding of optical to metal components

    Science.gov (United States)

    Carter, Richard M.; Troughton, Michael; Chen, Jinanyong; Elder, Ian; Thomson, Robert R.; Lamb, Robert A.; Esser, M. J. Daniel; Hand, Duncan P.

    2016-03-01

    We report on practical, industrially relevant, welding of optical components to themselves and aluminum alloy components. Weld formation is achieved through the tight focusing of a 5.9ps, 400kHz Trumpf laser operating at 1030nm. By selecting suitable surface preparation, clamping and laser parameters, the plasma can be confined, even with comparatively rough surfaces, by exploiting the melt properties of the glass. The short interaction time allows for a permanent weld to form between the two materials with heating limited to a region ~300 µm across. Practical application of these weld structures is typically limited due to the induced stress within the glass and, critically, the issues surrounding post-weld thermal expansion. We report on the measured strength of the weld, with a particular emphasis on laser parameters and surface preparation.

  16. Sub-microsecond vapor plume dynamics under different keyhole penetration regimes in deep penetration laser welding

    Science.gov (United States)

    Chen, Xin; Pang, Shengyong; Shao, Xinyu; Wang, Chunming; Zhang, Xiaosi; Jiang, Ping; Xiao, Jianzhong

    2017-05-01

    It is well-known that distinct vapor plume dynamics occur during deep penetration laser welding under different keyhole penetration states. However, there is little knowledge about the physical characteristics of vapor plumes (velocity, pressure, flow patterns, etc) located inside transient keyholes of varying penetration regimes in laser welding. This lack of knowledge is primarily because mesoscale vapor plumes are highly dynamic and generally invisible. Based on a well-tested three-dimensional multiphase laser welding model, we conducted a computational study on vapor plume dynamics inside transient keyholes during the fiber laser welding of 304 austenite stainless steel as a function of keyhole penetration regimes. We observed three keyhole regimes of penetration: full penetration, partial penetration and no penetration. We then physically analyzed the vapor plumes in these regimes. We determined that the vapor plume velocities and pressures in all three regimes were uneven and oscillated following the dynamic keyhole with a characteristic timescale in sub-microseconds. Only when the keyhole approached the full penetration regime did vapor plumes begin to violently eject from the bottom of the keyhole opening, whereas in the partial penetration regime, even when the bottom part of the keyhole was open, most of the vapor plume ejected from the upper keyhole opening. This latter observation was similar to that in the no penetration mode. We studied the physical mechanism of this behavior by analyzing the keyhole temperature and vapor plume velocity distributions. We determined that the upward ejection of the vapor plume from the upper keyhole opening was the result of an uneven micro-meter scale boiling phenomenon of the transient keyhole governed by Fresnel absorptions dependent on the local inclination angle of the keyhole wall. Similarly, we determined that the ejection of the vapor plume from the bottom of the keyhole opening resulted from pressure

  17. The tensile strength characteristics study of the laser welds of biological tissue using the nanocomposite solder

    Science.gov (United States)

    Rimshan, I. B.; Ryabkin, D. I.; Savelyev, M. S.; Zhurbina, N. N.; Pyanov, I. V.; Eganova, E. M.; Pavlov, A. A.; Podgaetsky, V. M.; Ichkitidze, L. P.; Selishchev, S. V.; Gerasimenko, A. Y.

    2016-04-01

    Laser welding device for biological tissue has been developed. The main device parts are the radiation system and adaptive thermal stabilization system of welding area. Adaptive thermal stabilization system provided the relation between the laser radiation intensity and the weld temperature. Using atomic force microscopy the structure of composite which is formed by the radiation of laser solder based on aqua- albuminous dispersion of multi-walled carbon nanotubes was investigated. AFM topograms nanocomposite solder are mainly defined by the presence of pores in the samples. In generally, the surface structure of composite is influenced by the time, laser radiation power and MWCNT concentration. Average size of backbone nanoelements not exceeded 500 nm. Bulk density of nanoelements was in the range 106-108 sm-3. The data of welding temperature maintained during the laser welding process and the corresponding tensile strength values were obtained. Maximum tensile strength of the suture was reached in the range 50-55°C. This temperature and the pointwise laser welding technology (point area ~ 2.5mm) allows avoiding thermal necrosis of healthy section of biological tissue and provided reliable bonding construction of weld join. In despite of the fact that tensile strength values of the samples are in the range of 15% in comparison with unbroken strips of pigskin leather. This situation corresponds to the initial stage of the dissected tissue connection with a view to further increasing of the joint strength of tissues with the recovery of tissue structure; thereby achieved ratio is enough for a medical practice in certain cases.

  18. Primary research on image of plasma in CO II laser welding with high-speed photography

    Science.gov (United States)

    Liu, Jinhe; Ma, Licai; Xie, Yaozheng; Zhang, Yong

    2006-02-01

    In this paper the image by high-speed photography of plasma in CO II laser welding is studied including the area of these images, the change rate of these images, the isogray line of the image and the maximal variation of the image gray. The used laser is RS850 made in German and the high-speed photography is NAC-10 made in Japan. The weld material is low carbon steel. The welding parameters include laser power 4KW, welding speed 1.2m/min, shielding gas Helium, Helium flow rate 11L/min. The parameters for high-speed photography are as exposure time 1/5000 of second, shoot frequency 1000 frame/s. According to the analyses the main conclusion as follows: In the experiment, the values of gray of these images cover from 40 to 255. The area of the plasma is oscillation and the average frequency of the oscillation is about 300Hz. The laser welding plasma can be divided to three parts: periphery, smoothness and core from the external to inner. The isogray line of the periphery is very irregular because of shocking of the shielding gas and the metal spatter. In the core region, the thermal motion of the electrons is violent, so there is lots of little division with complex shape. The gap of isogrey line in the periphery region and core region are larger than it in the smoothing region. The isogrey lines of the image in the melting pool link with the isogray line of the image of the laser welding plasma, so it can be used to checking the temperature field each other. There exits an isothermal kernel in the core region.

  19. Feedback Control of Laser Welding Based on Frequency Analysis of Light Emissions and Adaptive Beam Shaping

    Science.gov (United States)

    Mrňa, L.; Šarbort, M.; Řeřucha, Š.; Jedlička, P.

    This paper presents a novel method for optimization and feedback control of laser welding process. It is based on frequency analysis of the light emitted during the process and adaptive shaping of the laser beam achieved by an active optical element. Experimentally observed correlations between the focal properties of the laser beam, the weld depth and the frequency characteristics of the light emissions, which form the basis of the method, are discussed in detail. The functionality and the high efficiency of the method are demonstrated for a variety of welding parameters settings usually used in industrial practice.

  20. Fully-automatic laser welding and micro-sculpting with universal in situ inline coherent imaging

    CERN Document Server

    Webster, Paul J L; Ji, Yang; Galbraith, Christopher M; Kinross, Alison W; Van Vlack, Cole; Fraser, James M

    2014-01-01

    Though new affordable high power laser technologies make possible many processing applications in science and industry, depth control remains a serious technical challenge. Here we show that inline coherent imaging, with line rates up to 312 kHz and microsecond-duration capture times, is capable of directly measuring laser penetration depth in a process as violent as kW-class keyhole welding. We exploit ICI's high speed, high dynamic range and robustness to interference from other optical sources to achieve fully automatic, adaptive control of laser welding as well as ablation, achieving micron-scale sculpting in vastly different heterogeneous biological materials.

  1. Automatic laser welding and milling with in situ inline coherent imaging.

    Science.gov (United States)

    Webster, P J L; Wright, L G; Ji, Y; Galbraith, C M; Kinross, A W; Van Vlack, C; Fraser, J M

    2014-11-01

    Although new affordable high-power laser technologies enable many processing applications in science and industry, depth control remains a serious technical challenge. In this Letter we show that inline coherent imaging (ICI), with line rates up to 312 kHz and microsecond-duration capture times, is capable of directly measuring laser penetration depth, in a process as violent as kW-class keyhole welding. We exploit ICI's high speed, high dynamic range, and robustness to interference from other optical sources to achieve automatic, adaptive control of laser welding, as well as ablation, achieving 3D micron-scale sculpting in vastly different heterogeneous biological materials.

  2. A Real-Time Spectroscopic Sensor for Monitoring Laser Welding Processes

    Science.gov (United States)

    Sibillano, Teresa; Ancona, Antonio; Berardi, Vincenzo; Lugarà, Pietro Mario

    2009-01-01

    In this paper we report on the development of a sensor for real time monitoring of laser welding processes based on spectroscopic techniques. The system is based on the acquisition of the optical spectra emitted from the laser generated plasma plume and their use to implement an on-line algorithm for both the calculation of the plasma electron temperature and the analysis of the correlations between selected spectral lines. The sensor has been patented and it is currently available on the market. PMID:22412317

  3. IR-Laser Welding and Ablation of Biotissue Stained with Metal Nanoparticles

    OpenAIRE

    Lalayan, A. A.; Israelyan, S. S.

    2015-01-01

    In the present work we have studied the possibility of laser welding and ablation of biological tissue by the using of spherical metal nanoparticles (NPs) and infrared laser irradiation which spectrally located far from plasmon resonances. YAG:Nd laser with 1064 nm wavelength, 8 ns pulse duration, and operating in transverse electromagnetic modes TEM$_{00}$ was used for the synthesis of metal NPs. The Au,Ti Ni and Cu as well as Au-Ag and Au-Cu hybrid metal NPs were formed in the liquid medium...

  4. A Plasma Control and Gas Protection System for Laser Welding of Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove

    1997-01-01

    A prototype shield gas box with different plasma control nozzles have been investigated for laser welding of stainless steel (AISI 316). Different gases for plasma control and gas protection of the weld seam have been used. The gas types, welding speed and gas flows show the impact on process...... stability and protection against oxidation. Also oxidation related to special conditions at the starting edge has been investigated. The interaction between coaxial and plasma gas flow show that the coaxial flow widens the band in which the plasma gas flow suppresses the metal plasma. In this band the welds...

  5. Effects of output waveforms on penetration for Nd: YAG laser welding

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    By using a Nd: YAG laser welding system devised for transmitting continuous, rectangular and pulsed waveforms, comprehensive and deep investigation is focused on the effects of several parameters of rectangular waveform and pulsed output wave superimposed on a rectangular waveform on the penetration depth of weld. Research results indicate that the average power, duty cycle, frequency and peak power of rectangular wave affect the weld penetration depth to different extent. Results of experiments and analysis also indicate that the pulse delay time, pulse width and the power ratio of pulse to rectangular waveform seriously influence the penetration when the pulsed wave is superimposed on a rectangular waveform.

  6. Diffractive optics for reduction of hot cracking in pulsed mode Nd:YAG laser welding

    DEFF Research Database (Denmark)

    Bagger, Claus; Olesen, Søren; Roos, Sven-Olov

    2001-01-01

    In order to reduce the susceptibility to hot cracking in pulsed mode laser welding of austenitic stainless steel, an optical system for reduction of the cooling rate is sought developed. Based on intensive numerical simulations, an optical system producing three focused spots is made. In a number...... of systematic tests, the applicability of this system is tested on an industrial 1 kW Nd:YAG laser. Three separate series of tests are conducted, one with the diffractive optical system at 500 W and two without the diffractive system at 400 W and 500 W, respectively. In principle the diffractive, optical system...

  7. Cognitive high speed defect detection and classification in MWIR images of laser welding

    Science.gov (United States)

    Lapido, Yago L.; Rodriguez-Araújo, Jorge; García-Díaz, Antón; Castro, Gemma; Vidal, Félix; Romero, Pablo; Vergara, Germán.

    2015-07-01

    We present a novel approach for real-time defect detection and classification in laser welding processes based on the use of uncooled PbSe image sensors working in the MWIR range. The spatial evolution of the melt pool was recorded and analyzed during several welding procedures. A machine learning approach was developed to classify welding defects. Principal components analysis (PCA) is used for dimensionality reduction of the melt pool data. This enhances classification results and enables on-line classification rates close to 1 kHz with non-optimized code prototyped in Python. These results point to the feasibility of real-time defect detection.

  8. Study on the high-precision laser welding technology of nuclear fuel elements processing

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Soo Sung; Yang, M. S.; Kim, W. K.; Lee, D. Y

    2001-01-01

    The proper welding method for appendage of bearing pads and spacers of PHWR nuclear fuel elements is considered important in respect to the soundness of weldments and the improvement of the performance of nuclear fuels during the operation in reactor. The probability of welding defects of the appendage parts is mostly apt to occur and it is connected directly with the safty and life prediction of the nuclear reactor in operation. Recently there has been studied all over the world to develope welding technology by laser in nuclear fuel processing, and the appendage of bearing pads and spacers of PHWR nuclear fuel elements. Therefore, the purpose of this study is to investigate the characteristics of the laser welded specimens and make some samples for the appendage of bearing pads of PHWR nuclear fuel elements. This study will be also provide the basic data for the fabrications of the appendage of bearing pads and spacers. Especially the laser welding is supposed to be used in the practical application such as precise materials manufacturing fields. In this respect this technology is not only a basic advanced technology with wide applications but also likely to be used for the development of directly applicable technologies for industries, with high potential benefits derived in the view point of economy and industry.

  9. The high frequency characteristics of laser reflection and visible light during solid state disk laser welding

    Science.gov (United States)

    Gao, Xiangdong; You, Deyong; Katayama, Seiji

    2015-07-01

    Optical properties are related to weld quality during laser welding. Visible light radiation generated from optical-induced plasma and laser reflection is considered a key element reflecting weld quality. An in-depth analysis of the high-frequency component of optical signals is conducted. A combination of a photoelectric sensor and an optical filter helped to obtain visible light reflection and laser reflection in the welding process. Two groups of optical signals were sampled at a high sampling rate (250 kHz) using an oscilloscope. Frequencies in the ranges 1-10 kHz and 10-125 kHz were investigated respectively. Experimental results showed that there was an obvious correlation between the high-frequency signal and the laser power, while the high-frequency signal was not sensitive to changes in welding speed. In particular, when the defocus position was changed, only a high frequency of the visible light signal was observed, while the high frequency of the laser reflection signal remained unchanged. The basic correlation between optical features and welding status during the laser welding process is specified, which helps to provide a new research focus for investigating the stability of welding status.

  10. [INVITED] Laser welding of glasses at high repetition rates - Fundamentals and prospects

    Science.gov (United States)

    Richter, Sören; Zimmermann, Felix; Tünnermann, Andreas; Nolte, Stefan

    2016-09-01

    We report on the welding of various glasses with ultrashort laser pulses. Femtosecond laser pulses at repetition rates in the MHz range are focused at the interface between two substrates, resulting in multiphoton absorption and heat accumulation from successive pulses. This leads to local melting and subsequent resolidification which can be used to weld the glasses. The fundamental interaction process was studied using an in-situ micro Raman setup to measure the laser induced temperature distribution and its temporal decay. The induced network changes were analyzed by Raman spectrocopy identifying an increase of three and four membered silicon rings within the laser irradiated area. In order to determine the stability of the laser welded samples a three point bending test was used. Thereby, we identified that the maximal achievable breaking strength is limited by laser induced stress surrounding the modified material. To minimize the amount of stress bursts of laser pulses or an post processing annealing step can be applied. Besides fused silica, we welded borosilicate glasses and glasses with a low thermal expansion coefficient. Even the welding of different glass combinations is possible demonstrating the versatility of ultrashort pulse induced laser welding.

  11. Laser welding of dissimilar materials for lightweight construction and special applications

    Science.gov (United States)

    Schimek, Mitja; Springer, André; Pfeifer, Ronny; Kaierle, Stefan

    2013-02-01

    Against the background of climate objectives and the desired reduction of CO2-emissions, optimization of existing industrial products is needed. To counter rising raw material costs, currently used materials are substituted. This will places new requirements on joining technologies for dissimilar material classes. The main difficulty lies in joining these materials cohesively without changing the properties of the base materials. Current research work at the LZH on joining dissimilar materials is being carried out for the automotive sector and for solar absorbers. For the automotive industry, a laser welding process for joining steel and aluminum without using additives is being investigated, equipped with a spectroscopic welding depth control to increase tensile strength. With a specially constructed laser processing head, it is possible to regulate welding penetration depth in the aluminum sheet, reducing the formation of intermetallic phases. Flat plate solar collectors are favorable devices for generating heat from solar energy. The solar absorber is the central part of a collector, consisting of an aluminum sheet and a copper tube which is attached to the aluminum sheet. Research on new laser welding processes aims at reducing the amount of energy required for production of these solar absorbers. In the field of joining dissimilar materials, laser joining processes, especially for special applications, will complement established joining techniques.

  12. Laser Welded versus Resistance Spot Welded Bone Implants: Analysis of the Thermal Increase and Strength

    Science.gov (United States)

    Fornaini, Carlo; Meleti, Marco; Bonanini, Mauro; Lagori, Giuseppe; Vescovi, Paolo; Merigo, Elisabetta; Nammour, Samir

    2014-01-01

    Introduction. The first aim of this “ex vivo split mouth” study was to compare the thermal elevation during the welding process of titanium bars to titanium implants inserted in pig jaws by a thermal camera and two thermocouples. The second aim was to compare the strength of the joints by a traction test with a dynamometer. Materials and Methods. Six pigs' jaws were used and three implants were placed on each side of them for a total of 36 fixtures. Twelve bars were connected to the abutments (each bar on three implants) by using, on one side, laser welding and, on the other, resistance spot welding. Temperature variations were recorded by thermocouples and by thermal camera while the strength of the welded joint was analyzed by a traction test. Results. For increasing temperature, means were 36.83 and 37.06, standard deviations 1.234 and 1.187, and P value 0.5763 (not significant). For traction test, means were 195.5 and 159.4, standard deviations 2.00 and 2.254, and P value 0.0001 (very significant). Conclusion. Laser welding was demonstrated to be able to connect titanium implant abutments without the risk of thermal increase into the bone and with good results in terms of mechanical strength. PMID:25110731

  13. Laser welding of ruptured intestinal tissue using plasmonic polypeptide nanocomposite solders.

    Science.gov (United States)

    Huang, Huang-Chiao; Walker, Candace Rae; Nanda, Alisha; Rege, Kaushal

    2013-04-23

    Approximately 1.5 million people suffer from colorectal cancer and inflammatory bowel disease in the United States. Occurrence of leakage following standard surgical anastomosis in intestinal and colorectal surgery is common and can cause infection leading to life-threatening consequences. In this report, we demonstrate that plasmonic nanocomposites, generated from elastin-like polypeptides (ELPs) cross-linked with gold nanorods, can be used to weld ruptured intestinal tissue upon exposure to near-infrared (NIR) laser irradiation. Mechanical properties of these nanocomposites can be modulated based on the concentration of gold nanorods embedded within the ELP matrix. We employed photostable, NIR-absorbing cellularized and noncellularized GNR-ELP nanocomposites for ex vivo laser welding of ruptured porcine small intestines. Laser welding using the nanocomposites significantly enhanced the tensile strength, leakage pressure, and bursting pressure of ruptured intestinal tissue. This, in turn, provided a liquid-tight seal against leakage of luminal liquid from the intestine and resulting bacterial infection. This study demonstrates the utility of laser tissue welding using plasmonic polypeptide nanocomposites and indicates the translational potential of these materials in intestinal and colorectal repair.

  14. Finite Element Analysis of Bulge Forming of Laser Welding Dimple Jacket

    Directory of Open Access Journals (Sweden)

    Peisi ZHONG

    2015-11-01

    Full Text Available The stress-strain states of the model of laser welded dimple jacket is analyzed using ANSYS/LS-DYNA in order to determine the relation between bulging height and pressure and to achieve the controllability of pressure distension of the jacket. It is shown that in the same conditions, the bulging height increases with the increasing of the bulging pressure and the space of honeycomb. And it will decrease when the thickness of jacket plate changing larger. A table showing the relation between bulging height and pressure is obtained. An experiment using a test panel is conducted to certify the reliability of finite element analysis. It turns out that the data of finite element analysis is coincident with experimental data, which support finite element method based ANSYS/LS-DYNA can be an efficient way to research the laser welded dimple jacket. The relation table is useful as guidance for the fabrication process.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9704

  15. Twin-spot laser welding of advanced high-strength multiphase microstructure steel

    Science.gov (United States)

    Grajcar, Adam; Morawiec, Mateusz; Różański, Maciej; Stano, Sebastian

    2017-07-01

    The study addresses the results concerning the laser welding of TRIP (TRansformation Induced Plasticity) steel using a beam focused at two spots (also referred to as twin-spot laser welding). The analysis involved the effect of variable welding thermal cycles on the properties and microstructure of welded joints. The tests were performed using a linear energy of 0.048 and 0.060 kJ/mm and the laser beam power distribution of 50%:50%, 60%:40% and 70%:30%. The tests also involved welding performed using a linear energy of 0.150 kJ/mm and the laser beam power distribution of 70%:30%. In addition, the research included observations of the microstructure of the fusion zone, heat affected zone and the transition zone using light microscopy and scanning electron microscopy. The fusion zone was composed of blocky-lath martensite whereas the HAZ (heat-affected zone) was characterised by the lath microstructure containing martensite, bainite and retained austenite. The distribution of twin-spot laser beam power significantly affected the microstructure and hardness profiles of welded joints. The highest hardness (480-505 HV), regardless of welding variants used, was observed in the HAZ.

  16. Microstructure and Hardness Profiles of Bifocal Laser-Welded DP-HSLA Steel Overlap Joints

    Science.gov (United States)

    Grajcar, A.; Matter, P.; Stano, S.; Wilk, Z.; Różański, M.

    2017-04-01

    The article presents results related to the bifocal laser welding of overlap joints made of HSLA and DP high-strength steels. The joints were made using a disk laser and a head enabling the 50-50% distribution of laser power. The effects of the laser welding rates and the distance between laser spots on morphological features and hardness profiles were analyzed. It was established that the positioning of beams at angles of 0° or 90° determined the hardness of the individual zones of the joints, without causing significant differences in microstructures of the steels. Microstructural features were inspected using scanning electron microscopy. Both steels revealed primarily martensitic-bainitic microstructures in the fusion zone and in the heat-affected zone. Mixed multiphase microstructures were revealed in the inter-critical heat-affected zone of the joint. The research involved the determination of parameters making it possible to reduce the hardness of joints and prevent the formation of the soft zone in the dual-phase steel.

  17. Strength analysis of laser welded lap joint for ultra high strength steel

    Science.gov (United States)

    Jeong, Young Cheol; Kim, Cheol Hee; Cho, Young Tae; Jung, Yoon Gyo

    2013-12-01

    Several industries including the automotive industry have recently applied the process of welding high strength steel. High strength steel is steel that is harder than normal high strength steel, making it much stronger and stiffer. HSS can be formed in pieces that can be up to 10 to 15 percent thinner than normal steel without sacrificing strength, which enables weight reduction and improved fuel economy. Furthermore, HSS can be formed into complex shapes that can be welded into structural areas. This study is based on previous experiments and is aimed at establishing the stress distribution for laser welded high strength steel. Research on the stress distribution for laser welded high strength steel is conducted by using Solid Works, a program that analyzes the stress of a virtual model. In conclusion, we found that the stress distribution is changed depending on the shape of welded lap joint. In addition, the Influence of the stress distribution on welded high strength steel can be used to standard for high energy welding of high strength steel, and we can also predict the region in welded high strength steel that may cracked.

  18. Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man

    2000-06-01

    The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool.

  19. Disk Laser Welding of Car Body Zinc Coated Steel Sheets / Spawanie Laserem Dyskowym Blach Ze Stali Karoseryjnej Ocynkowanej

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2015-12-01

    Full Text Available Autogenous laser welding of 0.8 mm thick butt joints of car body electro-galvanized steel sheet DC04 was investigated. The Yb:YAG disk laser TruDisk 3302 with the beam spot diameter of 200 μm was used. The effect of laser welding parameters and technological conditions on weld shape, penetration depth, process stability, microstructure and mechanical performance was determined. It was found that the laser beam spot focused on the top surface of a butt joint tends to pass through the gap, especially in the low range of heat input and high welding speed. All test welds were welded at a keyhole mode, and the weld metal was free of porosity. Thus, the keyhole laser welding of zinc coated steel sheets in butt configuration provides excellent conditions to escape for zinc vapours, with no risk of porosity. Microstructure, microhardness and mechanical performance of the butt joints depend on laser welding conditions thus cooling rate and cooling times. The shortest cooling time t8/5 was calculated for 0.29 s.

  20. Heat transfer and fluid flow during keyhole mode laser welding of tantalum, Ti 6Al 4V, 304L stainless steel and vanadium

    Science.gov (United States)

    Rai, R.; Elmer, J. W.; Palmer, T. A.; Roy, T. Deb

    2007-09-01

    Because of the complexity of several simultaneous physical processes, most heat transfer models of keyhole mode laser welding require some simplifications to make the calculations tractable. The simplifications often limit the applicability of each model to the specific materials systems for which the model is developed. In this work, a rigorous, yet computationally efficient, keyhole model is developed and tested on tantalum, Ti-6Al-4V, 304L stainless steel and vanadium. Unlike previous models, this one combines an existing model to calculate keyhole shape and size with numerical fluid flow and heat transfer calculations in the weld pool. The calculations of the keyhole profile involved a point-by-point heat balance at the keyhole walls considering multiple reflections of the laser beam in the vapour cavity. The equations of conservation of mass, momentum and energy are then solved in three dimensions assuming that the temperatures at the keyhole wall reach the boiling point of the different metals or alloys. A turbulence model based on Prandtl's mixing length hypothesis was used to estimate the effective viscosity and thermal conductivity in the liquid region. The calculated weld cross-sections agreed well with the experimental results for each metal and alloy system examined here. In each case, the weld pool geometry was affected by the thermal diffusivity, absorption coefficient, and the melting and boiling points, among the various physical properties of the alloy. The model was also used to better understand solidification phenomena and calculate the solidification parameters at the trailing edge of the weld pool. These calculations indicate that the solidification structure became less dendritic and coarser with decreasing weld velocities over the range of speeds investigated in this study. Overall, the keyhole weld model provides satisfactory simulations of the weld geometries and solidification sub-structures for diverse engineering metals and alloys.

  1. Development of Weld Metal Microstructures in Pulsed Laser Welding of Duplex Stainless Steel

    Science.gov (United States)

    Mirakhorli, F.; Malek Ghaini, F.; Torkamany, M. J.

    2012-10-01

    The microstructure of the weld metal of a duplex stainless steel made with Nd:YAG pulsed laser is investigated at different travel speeds and pulse frequencies. In terms of the solidification pattern, the weld microstructure is shown to be composed of two distinct zones. The presence of two competing heat transfer channels to the relatively cooler base metal and the relatively hotter previous weld spot is proposed to develop two zones. At high overlapping factors, an array of continuous axial grains at the weld centerline is formed. At low overlapping factors, in the zone of higher cooling rate, a higher percentage of ferrite is transformed to austenite. This is shown to be because with extreme cooling rates involved in pulsed laser welding with low overlapping, the ferrite-to-austenite transformation can be limited only to the grain boundaries.

  2. A novel absorptive thin film for laser welding in optoelectronic device capsulation

    Institute of Scientific and Technical Information of China (English)

    JIANG Shao-ji; JIN Tao; LI Wei-duo; WANG He-zhou

    2005-01-01

    A kind of absorptive thin film was designed and used in laser welding of SiO2, Si and LiNbO3. This absorptive thin film of three-layer metal-dielectric-metal structure is designed for further reducing the high reflectance of the Nd:YAG laser beam on the surface of the tin layer that is utilized as solder between the transparent parent materials. The actual absorption of laser energy in experiment exceeds 99%. This combination of absorber and solder transformed the laser energy into heat efficiently and decreased the minimum necessary incident laser power transmitting through the transparent parent materials. As a result, the damage of the parent materials, which is suffered from laser transmission, was avoided; On the other hand, mechanical stability of the welded materials had been improved. Experiment had been made to show the difference between welding with and without the absorptive thin film.

  3. IR-Laser Welding and Ablation of Biotissue Stained with Metal Nanoparticles

    CERN Document Server

    Lalayan, A A

    2015-01-01

    In the present work we have studied the possibility of laser welding and ablation of biological tissue by the using of spherical metal nanoparticles (NPs) and infrared laser irradiation which spectrally located far from plasmon resonances. YAG:Nd laser with 1064 nm wavelength, 8 ns pulse duration, and operating in transverse electromagnetic modes TEM$_{00}$ was used for the synthesis of metal NPs. The Au,Ti Ni and Cu as well as Au-Ag and Au-Cu hybrid metal NPs were formed in the liquid medium. Effectiveness of laser ablation in the case of the biotissue sample that stained with the metal NPs was approximately on 4-5 times larger than for the native sample. Also the scheme of a laser point welding for the deep-located biotissue layer selectively stained by the metal NPs has been demonstrated.

  4. Investigation on edge joints of Inconel 625 sheets processed with laser welding

    Science.gov (United States)

    Caiazzo, F.; Alfieri, V.; Cardaropoli, F.; Sergi, V.

    2017-08-01

    Laser welding of Inconel 625 edge joint beads in square groove configuration was investigated. The use of different weld geometries in new aerospace solutions explains research on edge joints. A structured plan was carried out in order to characterize the process defining the influence of laser power and welding speed and to study possible interactions among the governing factors. As weld pool protection is crucial in order to obtain sound joints when processing superalloys, a special glove box for gas supply was designed to upgrade the welding head. Welded joints were characterized referring to bead profile, microstructure and X-rays. It was found that heat input plays an important role as it affects welding stability, porosity content and bead shape. Results suggest operating with low values of heat input to reduce porosity and guarantee stable bead conformation. Furthermore, a decrease in the grain size has been observed as a consequence of decreasing heat input.

  5. Plasma Control and Gas Protection System for Laser Welding of Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove; Petersen, Kaj

    1997-01-01

    An integrated plasma nozzle and a shield gas box have been investigated for laser welding of 2 mm stainless steel sheets. Different gases for plasma control and gas protection of the weld seam have been used. The gas types, welding speed and coaxial and plasma flow show the impact on process...... stability and protection against oxidation. Also oxidation related to special conditions at the starting edge has been investigated. The interaction between coaxial and plasma gas flow show that the coaxial flow widens the band in which the plasma gas flow suppresses the metal plasma. In this band the welds...... are oxide free. With 2.7 kW power welds have been performed at 3000 mm/min with Ar / He (70%/30%) as coaxial, plasma and shield gas....

  6. A Plasma Control and Gas Protection System for Laser Welding of Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove

    1997-01-01

    A prototype shield gas box with different plasma control nozzles have been investigated for laser welding of stainless steel (AISI 316). Different gases for plasma control and gas protection of the weld seam have been used. The gas types, welding speed and gas flows show the impact on process...... stability and protection against oxidation. Also oxidation related to special conditions at the starting edge has been investigated. The interaction between coaxial and plasma gas flow show that the coaxial flow widens the band in which the plasma gas flow suppresses the metal plasma. In this band the welds...... are oxide free. With 2.7 kW power welds have been performed at 4000 mm/min with Ar / He (70%/30%) as coaxial, plasma and shield gas....

  7. Diffractive optics for reduction of hot cracking in pulsed mode Nd:YAG laser welding

    DEFF Research Database (Denmark)

    Bagger, Claus; Olesen, Søren; Roos, Sven-Olov;

    2001-01-01

    of systematic tests, the applicability of this system is tested on an industrial 1 kW Nd:YAG laser. Three separate series of tests are conducted, one with the diffractive optical system at 500 W and two without the diffractive system at 400 W and 500 W, respectively. In principle the diffractive, optical system......In order to reduce the susceptibility to hot cracking in pulsed mode laser welding of austenitic stainless steel, an optical system for reduction of the cooling rate is sought developed. Based on intensive numerical simulations, an optical system producing three focused spots is made. In a number...... functions as intended. Three spots are produced with a variable amount of energy between the center spot and two support spots. On average, the penetration depth drops to roughly half of that obtained with standard optics and the seam width increases 30 to 40 percent. The results show that at similar...

  8. Residual stresses in laser welded ASTM A387 Grade 91 steel plates

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Santosh, E-mail: santosh@barc.gov.in [Bhabha Atomic Research Centre, Mumbai, Maharashtra 400094 (India); Kundu, A. [Materials Engineering, The Open University, Milton Keynes, MK7 6AA (United Kingdom); Venkata, K.A. [Department of Mechanical Engineering, University of Bristol, Bristol, BS8 1TR (United Kingdom); Evans, A. [Institut Laue Langevin, Grenoble (France); Truman, C.E. [Department of Mechanical Engineering, University of Bristol, Bristol, BS8 1TR (United Kingdom); Francis, J.A. [University of Manchester, Manchester, M13 9PL (United Kingdom); Bhanumurthy, K. [Bhabha Atomic Research Centre, Mumbai, Maharashtra 400094 (India); Bouchard, P.J. [Materials Engineering, The Open University, Milton Keynes, MK7 6AA (United Kingdom); Dey, G.K. [Bhabha Atomic Research Centre, Mumbai, Maharashtra 400094 (India)

    2013-07-15

    Residual stresses in 9 mm thick ASTM A387 Grade 91 steel plates, joined using constant power (8 kW) low and high heat input laser welding processes, are characterised using neutron diffraction. The measured longitudinal and normal components of residual stress show a bimodal distribution across the welded joint with a low tensile or compressive trough at the weld centre flanked by high magnitude tensile peaks in parent metal adjacent to the heat affected zone boundaries. The width of the central trough and spread of the outboard tensile zones are significantly greater for the high heat input weld. In both cases, the stress distributions can be explained by the strains associated with the austenite to martensite solid-state transformation as the joint cools after welding.

  9. Study on fundamental processes of laser welded metals observed with intense x-ray beams

    Science.gov (United States)

    Muramatsu, T.; Daido, H.; Shobu, T.; Takase, K.; Tsukimori, K.; Kureta, M.; Segawa, M.; Nishimura, A.; Suzuki, Y.; Kawachi, T.

    With use of photon techniques including visible light, soft and hard x-rays, precise fundamental laser welding processes in the repair and maintenance of nuclear plant engineering were reviewed mechanistically. We make discussions centered on the usefulness of an intense soft x-ray beams for evaluations of spatial residual strain distribution and welded metal convection behavior including the surface morphology. Numerical results obtained with a general purpose three-dimensional code SPLICE for the simulation of the welding and solidifying phenomena. Then it is concluded that the x-ray beam would be useful as one of the powerful tools for understanding the mechanisms of various complex phenomena with higher accuracy and higher resolution.

  10. Mechanism of laser welding of SiC reinforced LD2 aluminum metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper the mechanism of SiCP/LD2 aluminum matrix composites during laser welding was investigated. The emphasis was laid on the study of the distribution of aluminum carbides in whole welds. The joint can be divided into three regions both in depth and in width. The depth is divided into severe reaction region, partial reaction region, and no reaction region. In these regions, the extent of interfacial reaction varies gradually, the shape of reactants varies from long to fine. In width it can also be divided into severe reaction region, partial reaction region, and initial reaction region from the center of the weld to about the welding junction. In the initial reaction region, nucleation and growth of the reaction products on the surface of SiC particles can be observed by using TEM. The investigation showed that the quantity and size of SiC are relative to the temperature gradient in the molten pool.

  11. Laser welding process simulation for ship building industry: Strategy and optimization

    Energy Technology Data Exchange (ETDEWEB)

    Carmignani, B.; Daneri, A.; Toselli, G. [ENEA, Bologna (Italy). Centro Ricerche Energia `E. Clementel` - Area Energia e Innovazione

    1994-09-01

    Feasibility studies on the simulation of the metal sheet laser welding process for the ship building industry, using the implicit version of ABAQUS code, have been made for an european EUREKA-FASP project. In this frame a strategy of approch has been set up for the evaluation of the stress and strain states induced on the sheet by the process considered. In order to reach this goal, it has been necessary to develop some ``ad hoc`` routines for a correct description of the laser movement and effects of the metal annealing after the melting phase due to the laser transit. The numerical approach adopted and first results obtained will be presented and discussed.

  12. Application of schlieren interferometry to temperature measurements during laser welding of high-density polyethylene films.

    Science.gov (United States)

    Coelho, João M P; Abreu, Manuel A; Rodrigues, F Carvalho

    2003-11-01

    Schlieren interferometry is found to be an alternative tool for temperature measurement during thermoplastic laser welding with regard to methods based on thermocouples or optical pyrometers. In fact, these techniques are not easily applied when materials to be processed have reduced thickness, negligible heat conduction, and low emissivity, as is the case of welding high-density polyethylene films with 10.6-microm CO2 laser radiation, even if the method reaches its applicability limit after approximately 1 s of the interaction process. The schlieren method provides the means and the results to probe the thermal variations of the laser-thermoplastic interaction on both the surface and the interface between the sample material and the air.

  13. In vitro toxicity evaluation of silver soldering, electrical resistance, and laser welding of orthodontic wires.

    Science.gov (United States)

    Sestini, Silvia; Notarantonio, Laura; Cerboni, Barbara; Alessandrini, Carlo; Fimiani, Michele; Nannelli, Pietro; Pelagalli, Antonio; Giorgetti, Roberto

    2006-12-01

    The long-term effects of orthodontic appliances in the oral environment and the subsequent leaching of metals are relatively unknown. A method for determining the effects of various types of soldering and welding, both of which in turn could lead to leaching of metal ions, on the growth of osteoblasts, fibroblasts, and oral keratinocytes in vitro, is proposed. The effects of cell behaviour of metal wires on osteoblast differentiation, expressed by alkaline phosphatase (ALP) activity; on fibroblast proliferation, assayed by the 3-(4,5-dimethylthiazol-2-yl)-5-(3-carboxymethoxyphenyl)-2-(4-sulphophenil)-2H-tetrazolium-phenazine ethosulphate method; and on keratinocyte viability and migration on the wires, observed by scanning electron microscopy (SEM), were tested. Two types of commercially available wires normally used for orthodontic appliances, with a similar chemical composition (iron, carbon, silicon, chromium, molybdenum, phosphorus, sulphur, vanadium, and nitrogen) but differing in nickel and manganese content, were examined, as well as the joints obtained by electrical resistance welding, traditional soldering, and laser welding. Nickel and chromium, known as possible toxic metals, were also examined using pure nickel- and chromium-plated titanium wires. Segments of each wire, cut into different lengths, were added to each well in which the cells were grown to confluence. The high nickel and chromium content of orthodontic wires damaged both osteoblasts and fibroblasts, but did not affect keratinocytes. Chromium strongly affected fibroblast growth. The joint produced by electrical resistance welding was well tolerated by both osteoblasts and fibroblasts, whereas traditional soldering caused a significant (P < 0.05) decrease in both osteoblast ALP activity and fibroblast viability, and prevented the growth of keratinocytes in vitro. Laser welding was the only joining process well tolerated by all tested cells.

  14. Microstructure and dynamic tensile behavior of DP600 dual phase steel joint by laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Danyang, E-mail: dongdanyang@mail.neu.edu.cn [College of Science, Northeastern University, No. 11, Lane 3, WenHua Road, HePing District, Shenyang 110819 (China); Liu, Yang, E-mail: liuyang@mail.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Yang, Yuling, E-mail: yulingyang@mail.neu.edu.cn [College of Science, Northeastern University, No. 11, Lane 3, WenHua Road, HePing District, Shenyang 110819 (China); Li, Jinfeng, E-mail: lijinfengboda@163.com [College of Science, Northeastern University, No. 11, Lane 3, WenHua Road, HePing District, Shenyang 110819 (China); Ma, Min, E-mail: sharon6789@163.com [College of Science, Northeastern University, No. 11, Lane 3, WenHua Road, HePing District, Shenyang 110819 (China); Jiang, Tao, E-mail: tao.jiang906@yahoo.com [College of Science, Northeastern University, No. 11, Lane 3, WenHua Road, HePing District, Shenyang 110819 (China)

    2014-01-31

    Dual phase (DP) steels have been widely used in the automotive industry to reduce vehicle weight and improve car safety. In such applications welding and joining have to be involved, which would lead to a localized change of the microstructure and property, and create potential safety and reliable issues under dynamic loading. The aim of the present study is to examine the rate-dependent mechanical properties, deformation and fracture behavior of DP600 steel and its welded joint (WJ) produced by Nd:YAG laser welding over a wide range of strain rates (0.001–1133 s{sup −1}). Laser welding results in not only significant microhardness increase in the fusion zone (FZ) and inner heat-affected zone (HAZ), but also the formation of a softened zone in the outer HAZ. The yield strength (YS) of the DP600 steel increases and the ultimate tensile strength (UTS) remains almost unchanged, but the ductility decreases after welding. The DP600 base metal (BM) and WJ are of positive strain rate sensitivity and show similar stress–strain response at all studied strain rates. The enhanced ductility at strain rates ranging from 1 to 100 s{sup −1} is attributed to the retardation of the propagation of plastic strain localization due to the positive strain rate sensitivity and the thermal softening caused by deformation induced adiabatic temperature rise during dynamic tensile deformation. The tensile failure occurs in the inner HAZ of the joint and the distance of failure location from the weld centerline decreases with increasing strain rate. The mechanism for the changing failure location can be related to the different strain rate dependence of the plastic deformation behavior of the microstructures in various regions across the joint. The DP600 WJ absorbs more energy over the whole measured strain rates than that of the BM due to the higher strength at the same strain when the deformation only up to 10% is considered.

  15. Comparison of joint designs for laser welding of cast metal plates and wrought wires.

    Science.gov (United States)

    Takayama, Yasuko; Nomoto, Rie; Nakajima, Hiroyuki; Ohkubo, Chikahiro

    2013-01-01

    The purpose of the present study was to compare joint designs for the laser welding of cast metal plates and wrought wire, and to evaluate the welded area internally using X-ray micro-focus computerized tomography (micro-CT). Cast metal plates (Ti, Co-Cr) and wrought wires (Ti, Co-Cr) were welded using similar metals. The specimens were welded using four joint designs in which the wrought wires and the parent metals were welded directly (two designs) or the wrought wires were welded to the groove of the parent metal from one or both sides (n = 5). The porosity and gap in the welded area were evaluated by micro-CT, and the maximum tensile load of the welded specimens was measured with a universal testing machine. An element analysis was conducted using an electron probe X-ray microanalyzer. The statistical analysis of the results was performed using Bonferroni's multiple comparisons (α = 0.05). The results included that all the specimens fractured at the wrought wire when subjected to tensile testing, although there were specimens that exhibited gaps due to the joint design. The wrought wires were affected by laser irradiation and observed to melt together and onto the filler metal. Both Mo and Sn elements found in the wrought wire were detected in the filler metal of the Ti specimens, and Ni was detected in the filler metal of the Co-Cr specimens. The four joint designs simulating the designs used clinically were confirmed to have adequate joint strength provided by laser welding.

  16. Influence of different tightening forces before laser welding to the implant/framework fit.

    Science.gov (United States)

    da Silveira-Júnior, Clebio Domingues; Neves, Flávio Domingues; Fernandes-Neto, Alfredo Júlio; Prado, Célio Jesus; Simamoto-Júnior, Paulo César

    2009-06-01

    The aim of the present study was to evaluate the influence of abutment screw tightening force before laser welding procedures on the vertical fit of metal frameworks over four implants. To construct the frameworks, prefabricated titanium abutments and cylindrical titanium bars were joined by laser welding to compose three groups: group of manual torque (GMT), GT10 and GT20. Before welding, manual torque simulating routine laboratory procedure was applied to GTM. In GT10 and GT20, the abutment screws received 10 and 20 Ncm torque, respectively. After welding, the implant/framework interfaces were assessed by optical comparator microscope using two methods. First, the single screw test (SST) was used, in which the interfaces of the screwed and non-screwed abutments were assessed, considering only the abutments at the framework extremities. Second, the interfaces of all the abutments were evaluated when they were screwed. In the SST, intergroup analysis (Kruskal Wallis) showed no significant difference among the three conditions of tightening force; that is, the different tightening force before welding did not guarantee smaller distortions. Intragroup analysis (Wilcoxon) showed that for all groups, the interfaces of the non-screwed abutments were statistically greater than the interfaces of the screwed abutments, evidencing distortions in all the frameworks. ANOVA was applied for the comparison of interfaces when all the abutments were screwed and showed no significant difference among the groups. Under the conditions of this study, pre-welding tightness on abutment screws did not influence the vertical fit of implant-supported metal frameworks.

  17. Gingiva laser welding: preliminary study on an ex vivo porcine model.

    Science.gov (United States)

    Rasca, Emilia; Nyssen-Behets, Catherine; Tielemans, Marc; Peremans, André; Hendaoui, Nordine; Heysselaer, Daniel; Romeo, Umberto; Nammour, Samir

    2014-08-01

    The use of lasers to fuse different tissues has been studied for 50 years. As none of these experiments concerned the oral soft tissues, our objective was to assess the feasibility of laser gingiva welding. Porcine full-thickness gingival flaps served to prepare calibrated samples in the middle of which a 2 cm long incision was closed, either by conventional suture or by laser tissue welding (LTW). To determine the irradiation conditions yielding the best tensile strength, 13 output power values, from 0.5 to 5 W, delivered either at 10 Hz or in continuous wave mode, were tested on six indocyanine green (ICG) concentrations, from 8% to 13% (588 samples). Then, some samples served to compare the tensile strength between the laser welded and the sutured gingiva; the other samples were histologically processed in order to evaluate the thermal damage extent. The temperature rise during the LTW was measured by thermocouples. Another group of 12 samples was used to measure the temperature elevation by thermal camera. In the laser welding groups, the best tensile strength (plaser welded gingiva at 4.5 W, 10 Hz, and 9% ICG solution. The mean temperature was 74±5.4°C at the upper surface and 42±8.9°C at the lower surface. The damaged zone averaged 333 μm at the upper surface. The 808 nm diode laser associated with ICG can achieve oral mucosa LTW, which is conceivable as a promising technique of gingival repair.

  18. High power laser welding of thick steel plates in a horizontal butt joint configuration

    Science.gov (United States)

    Atabaki, M. Mazar; Yazdian, N.; Ma, J.; Kovacevic, R.

    2016-09-01

    In this investigation, two laser-based welding techniques, autogenous laser welding (ALW) and laser welding assisted with a cold wire (LWACW), were applied to join thick plates of a structural steel (A36) in a horizontal narrow gap butt joint configuration. The main practical parameters including welding method and laser power were varied to get the sound weld with a requirement to achieve a full penetration with the reinforcement at the back side of weld in just one pass. The weld-bead shape, cross-section and mechanical properties were evaluated by profilometer, micro-hardness test and optical microscope. In order to investigate the stability of laser-induced plasma plume, the emitted optical spectra was detected and analyzed by the spectroscopy analysis. It was found that at the laser power of 7 kW a fully penetrated weld with a convex back side of weld could be obtained by the LWACW. The microstructural examinations showed that for the ALW the acicular ferrite and for the LWACW the pearlite were formed in the heat affected zone (HAZ). The prediction of microstructure based on continuous cooling transformation (CCT) diagram and cooling curves obtained by thermocouple measurement were in good agreement with each other. According to the plasma ionization values obtained from the spectroscopy analysis the plume for both processes was recognized as dominated weakly ionized plasma including the main vaporized elemental composition. At the optimum welding condition (LWACW at the laser power of 7 kW) the fluctuation of the electron temperature was reduced. The spectroscopy analysis demonstrated that at the higher laser power more of the elemental compositions such as Mn and Fe were evaporated.

  19. An Analysis of Laser-Welded Nicr-Ir and Nicr-Pt Micro Joints on Spark Plug Electrodes in Biogas-Fuelled Engines

    Directory of Open Access Journals (Sweden)

    Grabas B.

    2016-06-01

    Full Text Available The paper deals with the laser beam welding of tips to central and side spark plug electrodes made of a nickel-chromium alloy. The tips attached to the central electrodes were made from a solid iridium wire 0.8 mm in diameter and 2 mm in length, while the tips connected to the side electrodes were made from a platinum wire 1.5 mm in diameter and 0.25 mm in thickness. In both cases, accurate positioning of the tips was required before they were resistance welded to the electrodes. Then, a fillet weld was produced with an Nd:YAG laser using single, partly overlapping conductive pulses. The laser welding was performed at different laser power levels and pulse durations. Metallographic sections of the joints were prepared to observe changes in the microstructure and determine their correlation with the changes in the process parameters. The results were used to select appropriate welding parameters for the materials joined. The microscopic analysis indicated welding imperfections such as micro cracks at the interface between the elements joined. The tips welded to the spark plug electrodes can help extend the service life of spark plugs in highly corrosive environments.

  20. Investigation of the structure and properties of titanium-stainless steel permanent joints obtained by laser welding with the use of intermediate inserts and nanopowders

    Science.gov (United States)

    Cherepanov, A. N.; Orishich, A. M.; Pugacheva, N. B.; Shapeev, V. P.

    2015-03-01

    Results of an experimental study of the structure, the phase composition, and the mechanical properties of laser-welded joints of 3-mm thick titanium and 12Kh18N10T steel sheets obtained with the use of intermediate inserts and nanopowdered modifying additives are reported. It is shown that that such parameters as the speed of welding, the radiation power, and the laser-beam focal spot position all exert a substantial influence on the welding-bath process and on the seam structure formed. In terms of chemical composition, most uniform seams with the best mechanical strength are formed at a 1-m/min traverse speed of laser and 2.35-kW laser power, with the focus having been positioned at the lower surface of the sheets. Under all other conditions being identical, uplift of the focus to workpiece surface or to a higher position results in unsteady steel melting, in a decreased depth and reduced degree of the diffusion-induced mixing of elements, and in an interpolate connection formed according to the soldering mechanism in the root portion of the seam. The seam material is an over-saturated copper-based solid solution of alloying elements with homogeneously distributed intermetallic disperse particles (Ti(Fe, Cr)2 and TiCu3) contained in this alloy. Brittle fracture areas exhibiting cleavage and quasi-cleavage facets correspond to coarse Ti(Fe, Cr)2 intermetallic particles or to diffusion zones primarily occurring at the interface with the titanium alloy. The reported data and the conclusions drawn from the numerical calculations of the thermophysical processes of welding of 3-mm thick titanium and steel sheets through an intermediate copper insert are in qualitative agreement with the experimental data. The latter agreement points to adequacy of the numerical description of the melting processes of contacting materials versus welding conditions and focal-spot position in the system.

  1. Fabrication using a levitation melting method of V-4Cr-4Ti-Si-Al-Y alloys and their mechanical properties

    Science.gov (United States)

    Chuto, Toshinori; Satou, Manabu; Hasegawa, Akira; Abe, Katsunori; Nagasaka, Takuya; Muroga, Takeo

    2002-12-01

    Reduction of interstitial impurities such as O and N is a potential method to improve various properties of vanadium alloys. It was shown that addition of Si, Al and Y was useful to reduce the oxygen concentration and to improve post-irradiation ductility at relatively low temperatures for V-Cr-Ti alloys. Several 2.5 kg alloys of V-4Cr-4Ti-Si-Al-Y type were fabricated by using a levitation melting method. Charpy impact test by an instrumented testing machine has been conducted using miniaturized specimens. Tensile tests have been carried out before and after neutron irradiation. The miniaturized specimens were irradiated up to 8×10 22 n/m 2 ( E>1 MeV) at 290 °C in Japan Materials Testing Reactor. By adopting a levitation melting method, high-purity kg-scale ingots of V-4Cr-4Ti-Si-Al-Y alloys with ˜80 ppm C, <170 ppm O and ˜110 ppm N were obtained. The V-4Cr-4Ti-0.1Si-0.1Al-0.1Y alloy fabricated in this study showed good impact properties compared with a previous laboratory-scale alloy. This alloy showed good tensile properties even after neutron irradiation at 290 °C. Levitation melting can be adopted to produce large ingots of V-Cr-Ti-Si-Al-Y type alloys by controlling the amount of yttrium addition. In this study, the technology for fabrication of high-purity kg-scale ingots of V-4Cr-4Ti-Si-Al-Y alloy has been demonstrated, and has made it possible to investigate systematically various properties of the alloy.

  2. Influence of shielding gas composition on weld profile in pulsed Nd:YAG laser welding of low carbon steel

    Directory of Open Access Journals (Sweden)

    M Jokar

    2014-12-01

    Full Text Available Weld area and weld depth/width ratio can be considered to be of the most important geometrical factors in pulsed laser welding. The effects of carbon dioxide and oxygen additions to the argon shielding gas on the weld properties in pulsed laser welding of low carbon steel is investigated. Presence of carbon dioxide and oxygen up to 10 and 15 percent respectively decreases the weld geometrical factors. But, at higher levels of additions, the weld geometrical factors will increase. It is observed that the plasma plume temperature decreases from 6000K to 5500K with the addition of 15% carbon dioxide but increases to 7700K with 25% carbon dioxide addition. Increase in laser absorption coefficient, laser energy absorption, formation of oxide layer on the work-piece surface, exothermic reactions and their competitive effects can be considered as the competing phenomena involved in such a behavior in the weld profile

  3. The Segregation and Liquation Crackings in the HAZ of Multipass Laser-Welded Joints for Nuclear Power Plants

    Science.gov (United States)

    Li, Gang; Lu, Xiaofeng; Zhu, Xiaolei; Huang, Jian; Liu, Luwei; Wu, Yixiong

    2017-08-01

    The segregation and liquation crackings in the heat-affected zone (HAZ) beside Inconel 52M overlays of multipass laser-welded joints are investigated for nuclear power plants. The results indicate that Nb-rich precipitates are distributed in chains and some aggregate together as coarse particles in the local regions at the interface. With increasing heat input, the transition width becomes widened and the fraction of the precipitates at the interface significantly increases. Closely associated to Nb segregation, liquation crackings occur along columnar dendrites in the HAZ beside Inconel 52M overlays. Due to no deformation coordination of the columnar dendrites with Nb-rich segregates in Inconel 52M overlays, liquation crackings occur in thermal cycle of multipass laser welding. The enrichment of Nb element in the interdendritic regions increases favorable factors of liquation crackings at grain boundaries.

  4. Effect of Heat Input on Microstructure and Hardness Distribution of Laser Welded Si-Al TRIP-Type Steel

    Directory of Open Access Journals (Sweden)

    Adam Grajcar

    2014-01-01

    Full Text Available This study is concerned with issues related to laser welding of Si-Al type TRIP steels with Nb and Ti microadditions. The tests of laser welding of thermomechanically rolled sheet sections were carried out using keyhole welding and a solid-state laser. The tests carried out for various values of heat input were followed by macro- and microscopic metallographic investigations as well as by microhardness measurements of welded areas. A detailed microstructural analysis was carried out in the penetration area and in various areas of the heat affected zone (HAZ. Special attention was paid to the influence of cooling conditions on the stabilisation of retained austenite, the most characteristic structural component of TRIP steels. The tests made it possible to determine the maximum value of heat input preventing the excessive grain growth in HAZ and to identify the areas of the greatest hardness reaching 520 HV0.1.

  5. FEM Simulation of Dissimilar Aluminum Titanium Fiber Laser Welding Using 2D and 3D Gaussian Heat Sources

    Directory of Open Access Journals (Sweden)

    Sonia D’Ostuni

    2017-08-01

    Full Text Available For a dissimilar laser weld, the model of the heat source is a paramount boundary condition for the prediction of the thermal phenomena, which occur during the welding cycle. In this paper, both two-dimensional (2D and three-dimensional (3D Gaussian heat sources were studied for the thermal analysis of the fiber laser welding of titanium and aluminum dissimilar butt joint. The models were calibrated comparing the fusion zone of the experiment with that of the numerical model. The actual temperature during the welding cycle was registered by a thermocouple and used for validation of the numerical model. When it came to calculate the fusion zone dimensions in the transversal section, the 2D heat source showed more accurate results. The 3D heat source provided better results for the simulated weld pool and cooling rate.

  6. The Ductile to Brittle Transition Behavior of the Modified 9Cr-1Mo Steel and Its Laser Welds

    Institute of Scientific and Technical Information of China (English)

    H.C. Wu; R.K. Shiue; C. Chen

    2004-01-01

    The ductile to brittle transition temperature (DBTT) of the modified 9Cr-1Mo steel and its laser welds was studied. The increase in grain size of the weld structure ascended the DBTT of the steel significantly. The transformation of retained austenite at martensite interlath boundaries into untempered and/or twinned martensite could also contribute to increased DBTTs of the steel and its welds tempered at 540℃.

  7. Fabrication of a microresonator-fiber assembly maintaining a high-quality factor by CO2 laser welding

    CERN Document Server

    Fang, Zhiwei; Wang, Min; Liu, Zhengming; Yao, Jinping; Qiao, Lingling; Cheng, Ya

    2015-01-01

    We demonstrate fabrication of a microtoroid resonator of a high-quality (high-Q) factor using femtosecond laser three-dimensional (3D) micromachining. A fiber taper is reliably assembled to the microtoroid using CO2 laser welding. Specifically, we achieve a high Q-factor of 2.12*10^6 in the microresonator-fiber assembly by optimizing the contact position between the fiber taper and the microtoroid.

  8. Effect of Thermal and Diffusion Processes on Formation of the Structure of Weld Metal in Laser Welding of Dissimilar Materials

    Science.gov (United States)

    Turichin, G. A.; Klimova, O. G.; Babkin, K. D.; Pevzner, Ya. B.

    2014-01-01

    The thermal and diffusion processes in laser welding of dissimilar materials are simulated. The active LaserCAD model for welding of dissimilar materials is amended. The developed model is verified for the Fe - Cu system. The microstructure of a weld of tin bronze and low-carbon steel is studied and the elements in the diffusion zone are analyzed. The computed and experimental data for laser and electron-beam welding are shown to agree well.

  9. Effects of beam configurations on wire melting and transfer behaviors in dual beam laser welding with filler wire

    Science.gov (United States)

    Ma, Guolong; Li, Liqun; Chen, Yanbin

    2017-06-01

    Butt joints of 2 mm thick stainless steel with 0.5 mm gap were fabricated by dual beam laser welding with filler wire technique. The wire melting and transfer behaviors with different beam configurations were investigated detailedly in a stable liquid bridge mode and an unstable droplet mode. A high speed video system assisted by a high pulse diode laser as an illumination source was utilized to record the process in real time. The difference of welding stability between single and dual beam laser welding with filler wire was also compartively studied. In liquid bridge transfer mode, the results indicated that the transfer process and welding stability were disturbed in the form of "broken-reformed" liquid bridge in tandem configuration, while improved by stabilizing the molten pool dynamics with a proper fluid pattern in side-by-side configuration, compared to sigle beam laser welding with filler wire. The droplet transfer period and critical radius were studied in droplet transfer mode. The transfer stability of side-by-side configuration with the minium transfer period and critical droplet size was better than the other two configurations. This was attributed to that the action direction and good stability of the resultant force which were beneficial to transfer process in this case. The side-by-side configuration showed obvious superiority on improving welding stability in both transfer modes. An acceptable weld bead was successfully generated even in undesirable droplet transfer mode under the present conditions.

  10. Laser welding of vesicovaginal fistula--outcome analysis and long-term outcome: single-centre experience.

    Science.gov (United States)

    Dogra, Prem N; Saini, Ashish K

    2011-08-01

    The aim of this study is to evaluate the efficacy and safety of laser welding of vesicovaginal fistula (VVF) at our centre. Between January 1, 2001 and January 3, 2010, eight patients underwent laser welding of vesicovaginal fistula. The mean age was 44 years (35-55). The VVF were primary (failing to heal following conservative management) in five and secondary (recurring following primary repair) in three cases. The mean fistula size was 3 mm (range, 2-4). Neodymium yttrium aluminium garnet (YAG) laser was used for the initial case, and in the remaining seven cases, holmium YAG laser was used for circumferential welding of the fistula. Following the procedure, a catheter was kept for 3 weeks. The mean hospitalisation period was 1 day. The mean follow-up is 47 months (2-110). Seven patients were dry after catheter removal. In one patient, procedure was abandoned due to bleeding. Laser welding of VVF is a simple, safe and efficacious procedure in a select group of patients.

  11. Study on Non-Metallic Inclusions in Laser-Welded TRIP-Aided Nb-Microalloyed Steel

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2014-10-01

    Full Text Available The work concerns the studies on non-metallic inclusions occuring in laser-welded Si-Al TRIP steel containing Nb and Ti microadditions. Laser welding tests of 2 mm thick thermomechanically rolled sheets were carried out using keyhole welding and a solid-state laser. The results of laser welding in the air atmosphere for the heat input value of 0.048 kJ/mm are included. The distribution, type and chemical composition of non-metallic inclusions formed in the base metal, heat-affected zone, and fusion zone are analysed in detail. It was found that the base metal contains rare, fine oxysulphides. Their chemical composition was modified by rare earth elements. Numerous oxide inclusions of a various size and a chemical composition occur in the fusion zone. The dependence between a size of particles and their chemical composition was observed. A microstructure of steel was assessed using light microscopy and scanning electron microscopy techniques.

  12. Evaluation of shear bond strength of porcelain bonded to laser welded titanium surface and determination of mode of bond failure.

    Science.gov (United States)

    Patil, Narendra P; Dandekar, Minal; Nadiger, Ramesh K; Guttal, Satyabodh S

    2010-09-01

    The aim of this study was to evaluate the shear bond strength of porcelain to laser welded titanium surface and to determine the mode of bond failure through scanning electron microscopy (SEM) and energy dispersive spectrophotometry (EDS). Forty five cast rectangular titanium specimens with the dimension of 10 mm x 8 mm x 1 mm were tested. Thirty specimens had a perforation of 2 mm diameter in the centre. These were randomly divided into Group A and B. The perforations in the Group B specimens were repaired by laser welding using Cp Grade II titanium wire. The remaining 15 specimens were taken as control group. All the test specimens were layered with low fusing porcelain and tested for shear bond strength. The debonded specimens were subjected to SEM and EDS. Data were analysed with 1-way analysis of variance and Student's t-test for comparison among the different groups. One-way analysis of variance (ANOVA) showed no statistically significant difference in shear bond strength values at a 5% level of confidence. The mean shear bond strength values for control group, Group A and B was 8.4 +/- 0.5 Mpa, 8.1 +/- 0.4 Mpa and 8.3 +/- 0.3 Mpa respectively. SEM/EDS analysis of the specimens showed mixed and cohesive type of bond failure. Within the limitations of the study laser welding did not have any effect on the shear bond strength of porcelain bonded to titanium.

  13. Highspeed laser welding of steel using a high-power single-mode continuous-wave fiber laser

    Science.gov (United States)

    Drechsel, J.; Loeschner, U.; Schwind, S.; Hartwig, L.; Schille, J.; Exner, H.; Huebner, P.; Eysert, A.

    2013-02-01

    Since a few years, high brilliance laser sources find their way into laser material processing. Laser micro processing by applying high brilliance laser radiation up to 3 kW of continuous wave laser power in combination with ultrafast beam deflection systems has been successfully demonstrated in 2008 for the first time. In the fields of laser welding, high brilliant laser radiation was mainly used for micro welding, but up to now the macro range is still insufficiently investigated. Hence, this study reports on detailed investigations of high speed laser welding of different steel grades, performed with a high power single mode fiber laser source. The laser beam was deflected relative to the sample by using both a fast galvanometer scanner system with f-theta focusing objective and a linear axis in combination with a welding optic, respectively. In the study, the mainly process influencing parameters such as laser power, welding speed, thickness of the metal sheets, angle of incidence and laser beam spot size were varied in a wide range. The weld seam quality was evaluated by structural analyses, static tensile tests and EDX measurements. Finally, the laser welding process has been optimized for different weld seam geometries, for example bead-on-plate welds and butt welds.

  14. Microstructure- and Strain Rate-Dependent Tensile Behavior of Fiber Laser-Welded DP980 Steel Joint

    Science.gov (United States)

    Jia, Qiang; Guo, Wei; Peng, Peng; Li, Minggao; Zhu, Ying; Zou, Guisheng

    2016-02-01

    DP980 steels were butt-welded by fiber laser welding. The microstructures, microhardness distribution, and tensile behavior of the joint were investigated. The results showed that the fusion zone (FZ) consisted of fully martensite with higher hardness compared to the base metal (BM). A softened zone (20 HV0.2 drop) was produced in heat-affected zone due to martensite tempering during the laser welding. The ultimate tensile strength (UTS) and yield strength (YS) of the laser-welded joint were not degraded compared to BM with the existence of softened zone. The UTS and YS of the welded joint increased with the increase of tensile strain rate. The work hardening exponents of the BM and welded joint showed weak positive strain rate dependence. The deformation of softened zone was restrained by the hardened FZ during loading, resulting in a higher work hardening rate of softened zone than that of BM. The failure of welded joint occurred in the BM instead of softened zone. The fracture surfaces of the joint exhibited typical ductile fracture over strain rate from 0.0001 to 0.1 s-1.

  15. CO₂ laser welding of corneal cuts with albumin solder using radiometric temperature control.

    Science.gov (United States)

    Strassmann, Eyal; Livny, Eitan; Loya, Nino; Kariv, Noam; Ravid, Avi; Katzir, Abraham; Gaton, Dan D

    2013-01-01

    To examine the efficacy and reproducibility of CO₂ laser soldering of corneal cuts using real-time infrared fiber-optic radiometric control of tissue temperature in bovine eyes (in vitro) and to evaluate the duration of this procedure in rabbit eyes (in vivo). In vitro experiment: a 6-mm central perforating cut was induced in 40 fresh bovine eyes and sealed with a CO₂ laser, with or without albumin soldering, following placement of a single approximating nylon suture. A fiber-optic radiometric temperature control system for the CO₂ laser was used. Leaking pressure and histological findings were analyzed and compared between groups. In vivo experiment: following creation of a central perforation, 6 rabbit eyes were treated with a CO₂ laser with albumin solder and 6 rabbit eyes were treated with 10-0 nylon sutures. The amount of time needed for completion of the procedures was compared. In vitro experiment: effective sealing was achieved by CO₂ laser soldering. Mean (± SD) leaking pressure was 109 ± 30 mm Hg in the bovine corneas treated by the laser with albumin solder compared to 51 ± 7 mm Hg in the sutured control eyes (n = 10 each; p laser without albumin solder (48 ± 12 mm Hg) and in the cuts sealed only with albumin without laser welding (6.3 ± 4 mm Hg) than in the cuts treated with laser welding and albumin solder. In vivo experiment: mean surgical time was 140 ± 17 s in the laser-treated rabbits compared to 330 ± 30 s in the sutured controls (n = 6; p laser soldering revealed sealed corneal edges with a small gap bridged by coagulated albumin. The inflammatory reaction was minimal in contrast to the sutured controls. No thermal damage was detected at the wound edges. CO₂ laser soldering combined with the fiber-optic radiometer is an effective, reliable, and rapid tool for the closure of corneal wounds, and holds advantages over conventional suturing in terms of leaking pressure and surgical time. Copyright © 2013 S. Karger AG, Basel.

  16. A Proposal for an Experiment in Space: Laser Welding of Ceramics in Microgravity

    Science.gov (United States)

    Favuzza, M.; Camiolo, F.

    2002-01-01

    Ceramics are brittle because of their strong covalent or ionic bonds. Brittleness is not the only limitation of ceramics, also the presence of generally up to 20% porosity and the presence of microcracks (c.a. 25%) make ceramics rarely used for advanced applications. Often metals and composites are preferred for certain applications because of its higher fracture toughness. Nevertheless, there are also many advantages in using ceramics if compared to metals and composites such as high hardness, strength retention over a broad temperature range, wear and acid resistance, thermal shock resistance, possibility to be ground with a very smooth surface to high tolerances and low cost. Hence, during the last years, the ceramics market for engineering applications is to be considered in expansion. By keeping into consideration that today a values of KIC25 MPa m1/2 can be attained for some types of ceramics, one of the main factors that influences the utilisation of ceramics for engineering structures is the strong difficulty in joining its together. Most of the modern "Advanced Ceramics" are, in fact, highly-reactive so that its manufacturing and sintering procedures must be carried out only under controlled atmosphere. All that make the possibility to join advanced ceramics by any heat treatment basically impossible under normal conditions. Today, uses of that kind of ceramics are generally restricted to advanced small structural shapes. Starting from the consideration that a future possibility to join ceramics with a safe joint would be really important for structural applications especially where high wear and acid resistance is necessary, the aim of this paper is to show as, according to our theory, a first step of laser welding of reactive ceramics is possible under microgravity and oxigen deficiency conditions. It is enough to think about a satellite or a part of the ISS made from absolutely fire, chemical and wear proof ceramic parts assembled directly on space by

  17. Fine-tuned Remote Laser Welding of Aluminum to Copper with Local Beam Oscillation

    Science.gov (United States)

    Fetzer, Florian; Jarwitz, Michael; Stritt, Peter; Weber, Rudolf; Graf, Thomas

    Local beam oscillation in remote laser welding of aluminum to copper was investigated. Sheets of 1 mm thickness were welded in overlap configuration with aluminum as top material. The laser beam was scanned in a sinusoidal mode perpendicular to the direction of feed and the influence of the oscillation parameters frequency and amplitude on the weld geometry was investigated. Scanning frequencies up to 1 kHz and oscillation amplitudes in the range from 0.25 mm to 1 mm were examined. Throughout the experiments the laser power and the feed rate were kept constant. A decrease of welding depth with amplitude and frequency is found. The scanning amplitude had a strong influence and allowed coarse setting of the welding depth into the lower material, while the frequency allowed fine tuning in the order of 10% of the obtained depth. The oscillation parameters were found to act differently on the aluminum sheet compared to copper sheet regarding the amount of fused material. It is possible to influence the geometry of the fused zones separately for both sheets. Therefore the average composition in the weld can be set with high precision via the oscillation parameters. A setting of the generated intermetallics in the weld zone is possible without adjustment of laser power and feed rate.

  18. One-step femtosecond laser welding and internal machining of three glass substrates

    Science.gov (United States)

    Tan, Hua; Duan, Ji'an

    2017-05-01

    In this paper, it demonstrated one-step femtosecond laser welding and internal machining of three fused silica substrates in the optical- and non-optical-contact regimes by focusing 1030-nm laser pulses at the middle of the second substrate. Focusing laser pulses within the second glass in optical-contact and non-optical-contact samples induces permanent internal structural modification, leading to the three glass substrates bonding together simultaneously. The bonding mechanism is based on the internal modification of glass, and this mechanism is different from that of ordinary glass welding at the interface. Welding-spot size is affected by not only the gap distance (ablation effect) and heat transmission, but also by gravity through examining the sizes of the welding spots on the four contact welding surfaces. The maximum bonding strength of the lower interface (56.2 MPa) in the optical-contact regime is more than double that (27.6 MPa) in the non-optical-contact regime.

  19. Laser welding of chitosan-GNRs films for the closure of a capsulorhexis

    Science.gov (United States)

    Rossi, Francesca; Matteini, Paolo; Ratto, Fulvio; Menabuoni, Luca; Lenzetti, Ivo; Pini, Roberto

    2011-03-01

    In this work we present the first attempt to close the anterior lens capsule bag by the use of chitosan patches, where Gold Nanorods (GNRs) are embedded. GNRs exhibit intense localized plasmon resonances at optical frequencies in the near infrared (NIR): upon excitation with a NIR laser, a strong photothermal effect is produced, which can be exploited to develop minimally invasive therapies. Here we use the chitosan-GNRs films as a novel NIR sensitive nanocomposite for the photothermal conversion of NIR laser light during surgical interventions of tissue welding. Chitosan is an attractive biomaterial due to its biodegradability, biocompatibility, antimicrobial and wound healing-promoting activity. Colloidal GNRs were embedded in chitosan based, highly stabilized, flexible and easy-to-handle films, which were stored in water until the time of surgery. In these preliminary tests, a capsulorhexis was performed in freshly enucleated porcine eyes. The lens was aspired, then the patch was put onto the capsule bag and welded: a diode laser (810 nm) was used to deliver single spots (200 μm core diameter optical fiber) of local capsule/patch adhesion. Then the bag was refilled with silicon oil. The result is an immediate closure of the capsular tissue, with high mechanical strength. The laser welded chitosan- GNRs films are an innovative and highly stable solution to be exploited for the treatment of capsular breaks and for the implementation of a lens refilling procedure.

  20. Fiber laser welding of austenitic steel and commercially pure copper butt joint

    Science.gov (United States)

    Kuryntsev, S. V.; Morushkin, A. E.; Gilmutdinov, A. Kh.

    2017-03-01

    The fiber laser welding of austenitic stainless steel and commercially pure copper in butt joint configuration without filler or intermediate material is presented. In order to melt stainless steel directly and melt copper via heat conduction a defocused laser beam was used with an offset to stainless steel. During mechanical tests the weld seam was more durable than heat affected zone of copper so samples without defects could be obtained. Three process variants of offset of the laser beam were applied. The following tests were conducted: tensile test of weldment, intermediate layer microhardness, optical metallography, study of the chemical composition of the intermediate layer, fractography. Measurements of electrical resistivity coefficients of stainless steel, copper and copper-stainless steel weldment were made, which can be interpreted or recalculated as the thermal conductivity coefficient. It shows that electrical resistivity coefficient of cooper-stainless steel weldment higher than that of stainless steel. The width of intermediate layer between stainless steel and commercially pure copper was 41-53 μm, microhardness was 128-170 HV0.01.

  1. Laser welding of glasses using a nanosecond pulsed Nd:YAG laser

    Science.gov (United States)

    de Pablos-Martín, A.; Höche, Th.

    2017-03-01

    This work reports on laser welding of two 1 mm thickness borosilicate glasses through the irradiation with a nanosecond pulsed laser, as a novel alternative to the use of ultrashort pulsed lasers for welding of transparent materials. Two different methodologies were investigated and compared in terms of interface quality. In a first approach, the glasses were joined without any absorbing intermediate layer. However, the bond interface possesses defects. To improve the resulting bond interface, the use of a titanium ultrathin intermediate layer was proposed to weld the glasses substrates, acting as a sealant between them. The laser parameters were optimized to achieve the best joining conditions of the Ti film. The use of the Ti layer gives rise to a bond interface more homogeneous and free of damages. As a further step, thin glasses of 86 μm thickness, of great technological value, were joined through the Ti film as well. The joined interfaces were inspected through optical microscopy and scanning electron microscopy (SEM) while the bond quality was evaluated by Scanning Acoustic Microscopy (SAM).

  2. Microstructures and Toughness of Weld Metal of Ultrafine Grained Ferritic Steel by Laser Welding

    Institute of Scientific and Technical Information of China (English)

    Xudong ZHANG; Wuzhu CHEN; Cheng WANG; Lin ZHAO; Yun PENG; Zhiling TIAN

    2004-01-01

    3 mm thick 400 MPa grade ultrafine grained ferritic steel plates were bead-on-plate welded by CO2 laser with heat input of 120~480 J/mm. The microstructures of the weld metal mainly consist of bainite, which form is lower bainite plates or polygonal ferrite containing quantities of dispersed cementite particles, mixed with a few of low carbon martensite laths or ferrite, depending on the heat input. The hardness and the tensile strength of the weld metal are higher than those of the base metal, and monotonously increase as the heat input decreases. No softened zone exists inheat affected zone (HAZ). Compared with the base metal, although the grains of laser weld are much larger, the toughness of the weld metal is higher within a large range of heat input. Furthermore, as the heat input increases, the toughness of the weld metal rises to a maximum value, at which point the percentage of lower bainite is the highest, and then drops.

  3. Thermomechanically coupled conduction mode laser welding simulations using smoothed particle hydrodynamics

    Science.gov (United States)

    Hu, Haoyue; Eberhard, Peter

    2016-10-01

    Process simulations of conduction mode laser welding are performed using the meshless Lagrangian smoothed particle hydrodynamics (SPH) method. The solid phase is modeled based on the governing equations in thermoelasticity. For the liquid phase, surface tension effects are taken into account to simulate the melt flow in the weld pool, including the Marangoni force caused by a temperature-dependent surface tension gradient. A non-isothermal solid-liquid phase transition with the release or absorption of additional energy known as the latent heat of fusion is considered. The major heat transfer through conduction is modeled, whereas heat convection and radiation are neglected. The energy input from the laser beam is modeled as a Gaussian heat source acting on the initial material surface. The developed model is implemented in Pasimodo. Numerical results obtained with the model are presented for laser spot welding and seam welding of aluminum and iron. The change of process parameters like welding speed and laser power, and their effects on weld dimensions are investigated. Furthermore, simulations may be useful to obtain the threshold for deep penetration welding and to assess the overall welding quality. A scalability and performance analysis of the implemented SPH algorithm in Pasimodo is run in a shared memory environment. The analysis reveals the potential of large welding simulations on multi-core machines.

  4. Space-dependent characterization of laser-induced plasma plume during fiber laser welding

    Science.gov (United States)

    Xiao, Xianfeng; Song, Lijun; Xiao, Wenjia; Liu, Xingbo

    2016-12-01

    The role of a plasma plume in high power fiber laser welding is of considerable interest due to its influence on the energy transfer mechanism. In this study, the space-dependent plasma characteristics including spectrum intensity, plasma temperature and electron density were investigated using optical emission spectroscopy technique. The plasma temperature was calculated using the Boltzmann plot of atomic iron lines, whereas the electron density was determined from the Stark broadening of the Fe I line at 381.584 nm. Quantitative analysis of plasma characteristics with respect to the laser radiation was performed. The results show that the plasma radiation increases as the laser power increases during the partial penetration mode, and then decreases sharply after the initiation of full penetration. Both the plasma temperature and electron density increase with the increase of laser power until they reach steady state values after full penetration. Moreover, the hottest core of the plasma shifts toward the surface of the workpiece as the penetration depth increases, whereas the electron density is more evenly distributed above the surface of the workpiece. The results also indicate that the absorption and scattering of nanoparticles in the plasma plume is the main mechanism for laser power attenuation.

  5. Microstructure and mechanical properties of laser welded DP600 steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Farabi, N. [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario M5B 2K3 (Canada); Chen, D.L., E-mail: dchen@ryerson.ca [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario M5B 2K3 (Canada); Li, J.; Zhou, Y. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario N2L 3G1 (Canada); Dong, S.J. [School of Mechanical Engineering, Hubei University of Technology, Wuhan, Hubei (China)

    2010-02-15

    To reduce fuel consumption and greenhouse gas emissions, dual phase (DP) steels have been considered for automotive applications due to their higher tensile strength, better initial work hardening along with larger elongation compared to conventional grade of steels. In such applications welding and joining have to be involved, which would lead to a localized alteration of materials and create potential safety and reliability issues under cyclic loading. The aim of this investigation was to evaluate microstructural change after laser welding and its effect on the tensile and fatigue properties in DP600 steel. The welding resulted in a significant increase of hardness in the fusion zone, but also the formation of a soft zone in the outer heat-affected zone (HAZ). While the ductility decreased after welding, the yield strength increased and the ultimate tensile strength remained almost unchanged. Fatigue life at higher stress amplitudes was almost the same between the base metal and welded joints despite slightly lower fatigue limit after welding. Tensile fracture and fatigue failure at higher stress amplitudes occurred at the outer HAZ. Fatigue crack initiation was observed to occur from the specimen surface and crack propagation was characterized by the characteristic mechanism of striation formation. Dimples and deformation bands were observed in the fast propagation area.

  6. Welded joints integrity analysis and optimization for fiber laser welding of dissimilar materials

    Science.gov (United States)

    Ai, Yuewei; Shao, Xinyu; Jiang, Ping; Li, Peigen; Liu, Yang; Liu, Wei

    2016-11-01

    Dissimilar materials welded joints provide many advantages in power, automotive, chemical, and spacecraft industries. The weld bead integrity which is determined by process parameters plays a significant role in the welding quality during the fiber laser welding (FLW) of dissimilar materials. In this paper, an optimization method by taking the integrity of the weld bead and weld area into consideration is proposed for FLW of dissimilar materials, the low carbon steel and stainless steel. The relationships between the weld bead integrity and process parameters are developed by the genetic algorithm optimized back propagation neural network (GA-BPNN). The particle swarm optimization (PSO) algorithm is taken for optimizing the predicted outputs from GA-BPNN for the objective. Through the optimization process, the desired weld bead with good integrity and minimum weld area are obtained and the corresponding microstructure and microhardness are excellent. The mechanical properties of the optimized joints are greatly improved compared with that of the un-optimized welded joints. Moreover, the effects of significant factors are analyzed based on the statistical approach and the laser power (LP) is identified as the most significant factor on the weld bead integrity and weld area. The results indicate that the proposed method is effective for improving the reliability and stability of welded joints in the practical production.

  7. Effect of Post Weld Heat Treatment on Mechanical and Corrosion Behaviors of NiTi and Stainless Steel Laser-Welded Wires

    Science.gov (United States)

    Mirshekari, G. R.; Saatchi, A.; Kermanpur, A.; Sadrnezhaad, S. K.

    2016-06-01

    Effects of post weld heat treatment (PWHT) on mechanical properties and corrosion behavior of NiTi shape memory wire, laser welded to the 304 stainless steel wire were investigated. The results showed that PWHT at 200 °C increased corrosion resistance and tensile strength of the joint up to ~1.8 times that of the as-weld joint, with no heat treatment. On the contrary, precipitation of neoteric intermetallic compounds like Fe2Ti, Cr2Ti, FeNi, Ni3Ti, and Ti2Ni in the welded region deteriorated these properties, when PWHT was conducted at 400 °C. Due to the vital effects of the PWHT performed after the laser welding, careful control of the PWHT temperature was found to be a prerequisite for achievement of desirable properties in the dissimilar NiTi-304 stainless steel laser-welded wires.

  8. Defocusing Techniques for Multi-pass Laser Welding of Austenitic Stainless Steel

    Science.gov (United States)

    Karhu, Miikka; Kujanpää, Veli

    This study introduces an experimental work carried out in multi-pass laser welding with cold filler wire and laser-arc hybrid welding of thick section austenitic stainless steel. As it has been demonstrated earlier, hybrid and cold wire welding with a keyhole-mode can offer very efficient way to produce multi-pass welds in narrow gap thick section joints. However, when multi-pass welding is applied to one pass per layer method without e.g. scanning or defocusing, the used groove width needs to be very narrow in order to ensure the proper melting of groove side walls and thus to avoid lack of fusion/cold-run defects. As a consequence of the narrow groove, particularly in thick section joints, the accessibility of an arc torch or a wire nozzle into the very bottom of a groove in root pass welding can be considerably restricted. In an alternative approach described in this paper, a power density of a laser beam spot was purposely dispersed by using a defocusing technique. In groove filling experiments, a power density of defocused laser beam was kept in the range, which led the welding process towards to conduction limited regime and thus enabled to achieve broader weld cross-sections. The object was to study the feasibility of defocusing as a way to fill and bridge wider groove geometries than what can be welded with focused keyhole-mode welding with filler addition. The paper covers the results of multi-pass welding of up to 60 mm thick joints with single side preparations.

  9. Study on laser welding of austenitic stainless steel by varying incident angle of pulsed laser beam

    Science.gov (United States)

    Kumar, Nikhil; Mukherjee, Manidipto; Bandyopadhyay, Asish

    2017-09-01

    In the present work, AISI 304 stainless steel sheets are laser welded in butt joint configuration using a robotic control 600 W pulsed Nd:YAG laser system. The objective of the work is of twofold. Firstly, the study aims to find out the effect of incident angle on the weld pool geometry, microstructure and tensile property of the welded joints. Secondly, a set of experiments are conducted, according to response surface design, to investigate the effects of process parameters, namely, incident angle of laser beam, laser power and welding speed, on ultimate tensile strength by developing a second order polynomial equation. Study with three different incident angle of laser beam 89.7 deg, 85.5 deg and 83 deg has been presented in this work. It is observed that the weld pool geometry has been significantly altered with the deviation in incident angle. The weld pool shape at the top surface has been altered from semispherical or nearly spherical shape to tear drop shape with decrease in incident angle. Simultaneously, planer, fine columnar dendritic and coarse columnar dendritic structures have been observed at 89.7 deg, 85.5 deg and 83 deg incident angle respectively. Weld metals with 85.5 deg incident angle has higher fraction of carbide and δ-ferrite precipitation in the austenitic matrix compared to other weld conditions. Hence, weld metal of 85.5 deg incident angle achieved higher micro-hardness of ∼280 HV and tensile strength of 579.26 MPa followed by 89.7 deg and 83 deg incident angle welds. Furthermore, the predicted maximum value of ultimate tensile strength of 580.50 MPa has been achieved for 85.95 deg incident angle using the developed equation where other two optimum parameter settings have been obtained as laser power of 455.52 W and welding speed of 4.95 mm/s. This observation has been satisfactorily validated by three confirmatory tests.

  10. Strain rate dependent deformation and failure behavior of laser welded DP780 steel joint under dynamic tensile loading

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yang, E-mail: liuyang@mail.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Dong, Danyang, E-mail: dongdanyang@mail.neu.edu.cn [College of Science, Northeastern University, Shenyang 110819 (China); Wang, Lei, E-mail: wanglei@mail.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Chu, Xi, E-mail: chuxi.ok@163.com [College of Science, Northeastern University, Shenyang 110819 (China); Wang, Pengfei, E-mail: wpf1963871400@163.com [College of Science, Northeastern University, Shenyang 110819 (China); Jin, Mengmeng, E-mail: 24401878@163.com [College of Science, Northeastern University, Shenyang 110819 (China)

    2015-03-11

    Laser welded DP steel joints are used widely in the automotive industry for weight reduction. Understanding the deformation and fracture behavior of the base metal (BM) and its welded joint (WJ), especially at high strain rates, is critical for the design of vehicle structures. This paper is concerned with the effects of strain rate on the tensile properties, deformation and fracture behavior of the laser welded DP780 steel joint. Quasi-static and dynamic tensile tests were performed on the WJ and BM of the DP780 steel using an electromechanical universal testing machine and a high-speed tensile testing machine over a wide range of strain rate (0.0001–1142 s{sup −1}). The microstructure change and microhardness distribution of the DP780 steel after laser welding were examined. Digital image correlation (DIC) and high-speed photography were employed for the strain measurement of the DP780 WJ during dynamic tensile tests. The DP780 WJ is a heterogeneous structure with hardening in fusion zone (FZ) and inner heat-affected zone (HAZ), and softening in outer HAZ. The DP780 BM and WJ exhibit positive strain rate dependence on the YS and UTS, which is smaller at lower strain rates and becomes larger with increasing strain rate, while ductility in terms of total elongation (TE) tends to increase under dynamic loading. Laser welding leads to an overall reduction in the ductility of the DP780 steel. However, the WJ exhibits a similar changing trend of the ductility to that of the BM with respect to the strain rate over the whole strain rate range. As for the DP780 WJ, the distance of tensile failure location from the weld centerline decreases with increasing strain rate. The typical ductile failure characteristics of the DP780 BM and WJ do not change with increasing strain rate. DIC measurements reveal that the strain localization starts even before the maximum load is attained in the DP780 WJ and gradual transition from uniform strains to severely localized strains

  11. An Analysis of the Microstructure, Macrostructure and Microhardness of Nicr-Ir Joints Produced by Laser Welding with and without Preheat

    Directory of Open Access Journals (Sweden)

    Różowicz S.

    2016-06-01

    Full Text Available This paper discusses some of the basic problems involved in laser welding of dissimilar materials with significant differences in melting points. It focuses on the micro and macrostructure of laser welded NiCr-Ir microjoints used in central spark plug electrodes. The joints were produced by welding with and without preheat using an Nd,YAG laser. The structure and composition of the welded joints were analyzed by means of a light microscope (LM and a scanning electron microscope (SEM equipped with an energy dispersive X-ray (EDX spectrometer. The microhardness of the weld area was also studied.

  12. Phenomena Elucidation of High Brightness Fiber Laser Welding of Stainless Steel

    Science.gov (United States)

    Kawahito, Yousuke; Mizutani, Masami; Katayama, Seiji

    phenomena, 10 kW high-brightness fiber laser welding, which can produce sound welds, was confirmed to be one of the highest-quality, high-efficiency processes owing to a small effect of weakly-ionized plume and deep keyhole with a sufficient inlet for the incident laser beam absorption.

  13. Weldability of reduced activation ferritic/martensitic steel under ultra power density fiber laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Serizawa, H.; Kawahito, Y.; Katayama, S. [Osaka Univ., Joining and Welding research Institute, Ibaraki (Japan); Ogiwara, H.; Tanigawa, H. [Japan Atomic Energy Agency, Ibaraki-ken (Japan)

    2007-07-01

    Full text of publication follows: Reduced activation ferritic/martensitic steels (RAFMs) are recognized as the primary candidate structural materials for fusion blanket systems as it has been developed based on massive industrial experience of ferritic/martensitic steel replacing Mo and Nb of high chromium heat resistant martensitic steels (such as modified 9Cr-1Mo) with W and Ta, respectively. As one of RAFMS, F82H, which has been developed and studied in Japan, is designed with emphasis on high temperature property and weldablility, and was provided and evaluated in various countries as a part of the collaboration of IEA fusion materials development. Although F82H is the well perceived RAFM as ITER Test Blanket Module (TBM) structural material, the weldability was proved though TIG, EB and YAG laser weld tests using only 15 and 25 mm thickness plate. In order to reduce the welding distortion, the residual stress and the area of the heat affected zone, it is necessary to decrease the total heat input under the welding. Recently, as a result of R and D efforts about the sources of laser beam, a high-power fiber laser beam has been developed as one of the desirable heat sources for high-speed and deep-penetration welding. Since the power density of the fiber laser beam is very large, it is possible to increase the welding speed more than 10 m/min. So, in this study, the weldability of 1.5 mm thickness F82H plate and pipe was examined by using a ultra power density fiber laser, in order to reveal the excellent weldability of F82H. As a basic study of the butt welding between 1.5 mm plate and 1.5 mm thickness pipe with 11 mm outer diameter, the focus position, the beam position and the laser power were varied using 25 mm square plate and 25 mm length pipe. Then, by using the fiber laser with 1.1 MW/mm{sup 2} peak power density under the appropriate welding condition obtained from the basic study, a full penetrated weld bead with narrow width was formed in the butt

  14. Microstructure, Mechanical Property and Corrosion Resistance Property of Cr26Mo3.5 Super Ferritic Stainless Joints by P-TIG and Laser Welding

    Institute of Scientific and Technical Information of China (English)

    胡绳荪; 庞杰; 申俊琦; 伍文勇; 刘腊腊

    2016-01-01

    The characteristics of microstructure, mechanical property and corrosion behavior of Cr26Mo3.5 super stainless steel joints by pulse tungsten inert gas(P-TIG)welding and laser welding were investigated. The results indicate that the widths of the center equiaxed grain zone(EGZ)and the columnar grain zone(CGZ)increase with the increase of heat input in both welding processes. The precipitates of Nb and Ti carbides and nitrides are formed in the weld metal(WM)and the heat affected zone(HAZ). The joints by laser welding show better tensile and cor-rosion resistance properties than those by P-TIG welding due to the heat concentration and lower heat input. The tensile strength and elongation increase with the decrease of heat input, and the fracture mode of the joints turns into ductile-brittle mixed fracture from ductile fracture when the welding method turns into P-TIG welding from laser welding. Moreover, the corrosion resistance of all joints declines slightly with the increase of heat input. Hence, laser welding is more suitable for welding Cr26Mo3.5 super stainless steel in engineering applications.

  15. Spectral analysis of the process emission during laser welding of AISI 304 stainless steel with disk and Nd:YAG laser

    NARCIS (Netherlands)

    Konuk, A.R.; Aarts, R.G.K.M.; Huis in 't Veld, A.J.

    2009-01-01

    Optical emissions from the laser welding process can be obtained relatively easy in real-time. Such emissions come from the melt pool, keyhole, or plume during welding. Therefore it is very beneficial to establish a clear relation between characteristics of these emissions and the resulting weld qua

  16. Spectral analysis of the process emission during laser welding of AISI 304 stainless steel with disk and Nd:YAG laser

    NARCIS (Netherlands)

    Konuk, A.R.; Aarts, R.G.K.M.; Huis in 't Veld, A.J.

    2009-01-01

    Optical emissions from the laser welding process can be obtained relatively easy in real-time. Such emissions come from the melt pool, keyhole, or plume during welding. Therefore it is very beneficial to establish a clear relation between characteristics of these emissions and the resulting weld

  17. Closure of skin incisions by laser-welding with a combination of two near-infrared diode lasers: preliminary study for determination of optimal parameters.

    Science.gov (United States)

    Hu, Liming; Lu, Zhihua; Wang, Biao; Cao, Junsheng; Ma, Xiaobo; Tian, Zhenhua; Gao, Zhijian; Qin, Li; Wu, Xiaodong; Liu, Yun; Wang, Lijun

    2011-03-01

    Laser welding has the potential to become an effective method for wound closure and healing without sutures. Closure of skin incisions by laser welding with a combination of two near-infrared lasers (980 and 1064 nm), was performed for the first time in this study. One centimeter long, full-thickness incisions were made on the Wistar rat's dorsal skin. The efficiencies of laser-welding with different parameters were investigated. Incision-healing, histology examination, and a tensile strength test of incisions were recorded. Laser welding with the irradiance level of 15.9 W∕cm(2) for both 980 and 1064-nm lasers and exposure time of 5 s per spot in continuous wave mode yielded a more effective closure and healing with minimal thermal damage, faster recovery, and stronger apposition in comparison with a suturing technique. The conclusion is that skin welding with a combination of two near-infrared diode lasers can be a good candidate for incision closure, and further investigations are in progress for clinical use.

  18. The defects and microstructure in the fusion zone of multipass laser welded joints with Inconel 52M filler wire for nuclear power plants

    Science.gov (United States)

    Li, Gang; Lu, Xiaofeng; Zhu, Xiaolei; Huang, Jian; Liu, Luwei; Wu, Yixiong

    2017-09-01

    The defects and microstructure in the fusion zone of multipass laser welded joints with Inconel 52M filler wire are investigated for nuclear power plants. Experimental results indicate that the incomplete fusion forms as the deposited metals do not completely cover the groove during multipass laser welding. The dendritic morphologies are observed on the inner surface of the porosity in the fusion zone. Many small cellular are found in the zones near the fusion boundary. With solidification preceding, cellular gradually turn into columnar dendrites and symmetrical columnar dendrites are exhibited in the weld center of the fusion zone. The fine equiaxed grains form and columnar dendrites disappear in the remelted zone of two passes. The dendrite arm spacing in the fusion zone becomes widened with increasing welding heat input. Nb-rich carbides/carbonitrides are preferentially precipitated in the fusion zone of multipass laser welded joints. In respect to high cooling rate during multipass laser welding, element segregation could be insufficient to achieve the component of Laves phase.

  19. Comparison of CO2 and Nd:YAG laser welding of grade 250 maraging steel, IIW doc. II-A-173-06

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2006-11-01

    Full Text Available ), scanner welding, addition of filler material and pulsed Nd:YAG welding were investigated to increase the operating window compared to autogenous single spot laser welding by making the process less sensitive to fit up and alignment. Metallurgical...

  20. A Parametric Analysis of CO2 Laser Heat Absorption Profile of 5083 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    JOSEPH .I. ACHEBO

    2010-06-01

    Full Text Available Aluminum alloys are amongst the most difficult everyday metals that can be welded using the laser welding process. For this reason, high power density lasers are needed to weld these alloys because they require higher thermal diffusivity to form a key hole than would be needed for other metals such as steel. This means that more heat wouldhave to be applied while welding aluminum alloys than would be needed to weld steel to achieve a satisfactory coupling effect. The heat input generated from laser welding is affected by the absorptivity coefficient, the welding speed and the time spent. Once the optimum heat input is attained, it is expected to create less heat distortion, its energy is more concentrated within the weld area and deep weld penetration is achieved. Determining optimum values of welding parameters would lead to acceptable weld quality. In this study, the heat absorption profile of a CO2 laser welding of 5083 aluminum alloy was investigated using the models proposed by Bramson in 1968 and Okon et al in 2002. The 4mm thick aluminum alloy investigated was as received from the vendors. The calculated laser beam absorptivity coefficient, irradiance and boiling temperature were 0.12, 2.3 x 106 Wcm-2 and 2482oC respectively. These calculated values compared well with reported values in other literature.

  1. The development of a quality prediction system for aluminum laser welding to measure plasma intensity using photodiodes

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Ji Young [Technical Research Center, Hyundai Steel Company, Dangjin (Korea, Republic of); Sohn, Yong Ho [Dept. of Materials Science and Engineering, University of Central Florida, Orlando (United States); Park, Young Whan; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyong National University, Busan (Korea, Republic of)

    2016-10-15

    Lightweight metals have been used to manufacture the body panels of cars to reduce the weight of car bodies. Typically, aluminum sheets are welded together, with a focus on weld quality assurance. A weld quality prediction system for the laser welding of aluminum was developed in this research to maximize welding production. The behavior of the plasma was also analyzed, dependent on various welding conditions. The light intensity of the plasma was altered with heat input and wire feed rate conditions, and the strength of the weld and sensor signals correlated closely for this heat input condition. Using these characteristics, a new algorithm and program were developed to evaluate the weld quality. The design involves a combinatory algorithm using a neural network model for the prediction of tensile strength from measured signals and a fuzzy multi-feature pattern recognition algorithm for the weld quality classification to improve predictability of the system.

  2. Residual stress in a laser welded EUROFER blanket module assembly using non-destructive neutron diffraction techniques

    CERN Document Server

    Hughes, D J; Heeley, E L

    2014-01-01

    Whilst the structural integrity and lifetime considerations in welded joints for blanket modules can be predicted using finite element software, it is essential to prove the validity of these simulations. This paper provides detailed analysis for the first time, of the residual stress state in a laser-welded sample with integral cooling channels. State-of-the-art non-destructive neutron diffraction was employed to determine the triaxial stress state and to understand microstructural changes around the heat affected zone. Synchrotron X-ray diffraction was used to probe the variation of strain-free lattice reference parameter around the weld zone allowing correction of the neutron measurements. This paper details an important experimental route to validation of predicted stresses in complex safety-critical reactor components for future applications.

  3. Acquisition and processing of coaxial image of molten pool and keyhole in Nd:YAG laser welding with high power

    Institute of Scientific and Technical Information of China (English)

    秦国梁; 齐秀滨; 杨永波; 王旭友; 林尚扬

    2004-01-01

    An experimental setup of acquiring the coaxial visual image of the molten pool and keyhole in high power Nd:YAG laser welding is introduced in this paper. It is one of the most difficult problems in acquiring coaxial image that the coaxial imaging signal of molten pool and keyhole must be separated from the laser beam with high power. This problem was resolved by designing a dichroitic spectroscope. The characteristics of imaging signal were analyzed and the coaxial image of molten pool and keyhole was acquired. A smoothing filter and a homomorphic filter were designed to remove the low frequency noise and to enhance the image according to the characteristics of imaging signal. At last, edges of molten pool and keyhole were detected and extracted based on image segmentation with threshold.

  4. Automatic Optimization of Focal Point Position in CO2 Laser Welding with Neural Network in A Focus Control System

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove

    acquisition card - DAQCard-700, and a self-learning mechanism - Neural Network. The optimization procedure starts with the welding process being carried out by continuously moving the focal point position from above a welding plate to below the plate, thus the process is ensured to be shifted from initially...... in a computer hard disk for later data processing. Thereafter the optimum focal point position (OFPP) is output by the self-learning mechanism - the neural network. The optimization procedure is completed with the welding process being carried out by adjusting the focus of the laser beam to the OFPP.A self-learning....... The results of the self-learning focus control system show that the neural network is capable of optimizing the focal point position with good accuracy in CW CO2 laser welding....

  5. Monitoring changes of proteins and lipids in laser welded aorta tissue using Raman spectroscopy and basis biochemical component analyses

    Science.gov (United States)

    Liu, C. H.; Wang, W. B.; Alimova, A.; Sriramoju, V.; Kartazayev, V.; Alfano, R. R.

    2009-02-01

    The changes of Raman spectra from ex-vivo porcine aorta tissues were studied before and after laser tissue welding (LTW). Raman spectra were measured and compared for normal and welded tissues in both tunica adventitial and intimal sides. The vibrational modes at the peak of 1301 cm-1 and the weak shoulder peak of 1264 cm-1 of amide III for the normal tissue changed to a peak at 1322cm-1 and a relative intense peak at 1264cm-1, respectively, for the welded tissue. The Raman spectra were analyzed using a linear regression fitting method and compared with characteristic Raman spectra from proteins and lipids compounds. The relative biochemical molecular composition changes of proteins (Collagen types I, III, V and Elastin) and lipids for the laser welded tissue were modeled by basis biochemical component analyses (BBCA) and compared with the normal tissue.

  6. Parametric optimisation and microstructural analysis on high power Yb-fibre laser welding of Ti-6Al-4V

    Science.gov (United States)

    Ahn, J.; Chen, L.; Davies, C. M.; Dear, J. P.

    2016-11-01

    In this work thin sheets of Ti-6Al-4V were full penetration welded using a 5 kW fibre laser in order to evaluate the effectiveness of high power fibre laser as a welding processing tool for welding Ti-6Al-4V with the requirements of the aircraft industry and to determine the effect of welding parameters including laser power, welding speed and beam focal position on the weld microstructure, bead profile and weld quality. It involved establishing an understanding of the influence of welding parameters on microstructural change, welding defects, and the characteristics of heat affected zone (HAZ) and weld metal (WM) of fibre laser welded joints. The optimum range of welding parameters which produced welds without cracking and porosity were identified. The influence of the welding parameters on the weld joint heterogeneity was characterised by conducting detailed microstructural analysis.

  7. In-line process control for laser welding of titanium by high dynamic range ratio pyrometry and plasma spectroscopy

    Science.gov (United States)

    Lempe, B.; Taudt, C.; Baselt, T.; Rudek, F.; Maschke, R.; Basan, F.; Hartmann, P.

    2014-02-01

    The production of complex titanium components for various industries using laser welding processes has received growing attention in recent years. It is important to know whether the result of the cohesive joint meets the quality requirements of standardization and ultimately the customer requirements. Erroneous weld seams can have fatal consequences especially in the field of car manufacturing and medicine technology. To meet these requirements, a real-time process control system has been developed which determines the welding quality through a locally resolved temperature profile. By analyzing the resulting weld plasma received data is used to verify the stability of the laser welding process. The determination of the temperature profile is done by the detection of the emitted electromagnetic radiation from the material in a range of 500 nm to 1100 nm. As detectors, special high dynamic range CMOS cameras are used. As the emissivity of titanium depends on the wavelength, the surface and the angle of radiation, measuring the temperature is a problem. To solve these a special pyrometer setting with two cameras is used. That enables the compensation of these effects by calculating the difference between the respective pixels on simultaneously recorded images. Two spectral regions with the same emissivity are detected. Therefore the degree of emission and surface effects are compensated and canceled out of the calculation. Using the spatially resolved temperature distribution the weld geometry can be determined and the laser process can be controlled. The active readjustment of parameters such as laser power, feed rate and inert gas injection increases the quality of the welding process and decreases the number of defective goods.

  8. Microstructure and mechanical properties of laser welded dissimilar DP600/DP980 dual-phase steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Farabi, N. [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario M5B 2K3 (Canada); Chen, D.L., E-mail: dchen@ryerson.ca [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario M5B 2K3 (Canada); Zhou, Y. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario N2L 3G1 (Canada)

    2011-01-21

    Research highlights: > Laser welding results in a significant hardness rise in the fusion zone, but the formation of a soft zone in the heat-affected zone. > A characteristic unsymmetrical hardness profile is observed across the dissimilar joint. > Yield point phenomenon with only stage III strain hardening occurs after welding. > Fatigue life at higher stress amplitudes is equivalent to that of DP600 steel despite slightly lower fatigue limit. - Abstract: The use of dual phase (DP) steels in the automobile industry unavoidably involves welding and dynamic loading. The aim of this investigation was to evaluate the microstructural change and mechanical properties of laser welded dissimilar DP600/DP980 steel joints. The dissimilar joints showed a significant microstructural change from nearly full martensite in the fusion zone (FZ) to the unchanged ferrite-martensite dual-phase microstructure in the base metal. The welding resulted in a significant hardness increase in the FZ but the formation of a soft zone in the heat-affected zone (HAZ). The dissimilar welded joints were observed to exhibit a distinctive unsymmetrical hardness profile, yield-point-like phenomenon, and single-stage work hardening characteristic, with yield strength and work hardening rate lying in-between those of DP600 and DP980 base metals, and ultimate tensile strength equivalent to that of DP600 base metal. Although the welded joints showed a lower fatigue limit than the base metals, the fatigue life of the welded joints at higher stress amplitudes was almost the same as that of the DP600 base metal. The welded joints failed in the soft zone at the DP600 side under tensile loading and fatigue loading at the higher stress amplitudes. Fatigue crack initiation occurred from the specimen surface and crack propagation was characterized by typical fatigue striation together with secondary cracks.

  9. Comparative study of pulsed Nd:YAG laser welding of AISI 304 and AISI 316 stainless steels

    Science.gov (United States)

    Kumar, Nikhil; Mukherjee, Manidipto; Bandyopadhyay, Asish

    2017-02-01

    Laser welding is a potentially useful technique for joining two pieces of similar or dissimilar materials with high precision. In the present work, comparative studies on laser welding of similar metal of AISI 304SS and AISI 316SS have been conducted forming butt joints. A robotic control 600 W pulsed Nd:YAG laser source has been used for welding purpose. The effects of laser power, scanning speed and pulse width on the ultimate tensile strength and weld width have been investigated using the empirical models developed by RSM. The results of ANOVA indicate that the developed models predict the responses adequately within the limits of input parameters. 3-D response surface and contour plots have been developed to find out the combined effects of input parameters on responses. Furthermore, microstructural analysis as well as hardness and tensile behavior of the selected weld of 304SS and 316SS have been carried out to understand the metallurgical and mechanical behavior of the weld. The selection criteria are based on the maximum and minimum strength achieved by the respective weld. It has been observed that the current pulsation, base metal composition and variation in heat input have significant influence on controlling the microstructural constituents (i.e. phase fraction, grain size etc.). The result suggests that the low energy input pulsation generally produce fine grain structure and improved mechanical properties than the high energy input pulsation irrespective of base material composition. However, among the base materials, 304SS depict better microstructural and mechanical properties than the 316SS for a given parametric condition. Finally, desirability function analysis has been applied for multi-objective optimization for maximization of ultimate tensile strength and minimization of weld width simultaneously. Confirmatory tests have been conducted at optimum parametric conditions to validate the optimization techniques.

  10. The effect of post-weld heat treatment on the microstructure and notched tensile fracture of Ti–15V–3Cr–3Al–3Sn to Ti–6Al–4V dissimilar laser welds

    Energy Technology Data Exchange (ETDEWEB)

    Hsieh, C.T.; Shiue, R.K. [Department of Materials Science and Engineering, National Taiwan University, Taipei 106, Taiwan, ROC (China); Huang, R.-T. [Institute of Materials Engineering, National Taiwan Ocean University, Keelung 202, Taiwan, ROC (China); Tsay, L.W., E-mail: b0186@mail.ntou.edu.tw [Institute of Materials Engineering, National Taiwan Ocean University, Keelung 202, Taiwan, ROC (China)

    2016-01-20

    A CO{sub 2} laser was applied for dissimilar welding of Ti–15V–3Cr–3Al–3Sn (Ti–15–3) to Ti–6Al–4V (Ti–6–4) alloys. The microstructures and notched tensile strength (NTS) of the dissimilar welds were investigated in the as-welded and post-weld heat treatment (PWHT) conditions, and the results were compared with Ti–6–4 and Ti–15–3 homogeneous laser welds with the same PWHT. The results indicated that predominant α″ with a few α and β phases was formed in the as-welded fusion zone (FZ). Furthermore, the FZ hardness was susceptible to the PWHT and showed a plateau for the specimens aged in the temperature range from 426 to 482 °C/4 h. In comparison with the homogeneous Ti–15–3 weld under the same PWHT conditions, the dilution of Ti–15–3 with Ti–6–4 caused a slight increase in the Al equivalent (Al{sub EQ}) of the FZ, resulting in a further rise in FZ hardness. With the PWHT at/below 538 °C, the dissimilar welds were associated with low NTS or high notch brittleness.

  11. Subtask 12F1: Effect of neutron irradiation on swelling of vanadium-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M.; Loomis, B.A.; Smith, D.L. [Argonne National Lab., IL (United States)

    1995-03-01

    The objective of this work is to determine the effects of neutron irradiation on the density change, void distribution, and microstructural evolution of vanadium-base alloys. Swelling behavior and microstructural evolution of V-Ti, V-Cr-Ti, and V-Ti-Si alloys were investigated after irradiation at 420-600{degrees}C up to 114 dpa. The alloys exhibited swelling maxima between 30 and 80 dpa and swelling decreased on irradiation to higher dpa. This is in contrast to the monotonically increasing swelling of binary alloys that contain Fe, Ni, Cr, Mo, W, and Si. Precipitation of dense Ti{sub 5}Si{sub 3} promotes good resistance to swelling of the Ti-containing alloys, and it was concluded that Ti of >3 wt.% and 400-1000 wppm Si are necessary to effectively suppress swelling. Swelling was minimal in V-4Cr-4Ti, identified as the most promising alloy based on good mechanical properties and superior resistance to irradiation embrittlement. 18 refs., 6 figs., 1 tab.

  12. Subtask 12F3: Effects of neutron irradiation on tensile properties of vanadium-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Loomis, B.A.; Chung, H.M.; Smith, D.L. [Argonne National Lab., IL (United States)

    1995-03-01

    The objective of this work is to determine the effects of neutron irradiation on the tensile properties of candidate vanadium-base alloys. Vanadium-base alloys of the V-Cr-Ti system are attractive candidates for use as structural materials in fusion reactors. The current focus of the U.S. program of research on these alloys is on the V-(4-6)Cr-(3-6)Ti-(0.05-0.1)Si (in wt.%) alloys. In this paper, we present experimental results on the effects of neutron irradiation on tensile properties of selected candidate alloys after irradiation at 400{degrees}C-600{degrees}C in lithium in fast fission reactors to displacement damages of up to {approx}120 displacement per atom (dpa). Effects of irradiation temperature and dose on yield and ultimate tensile strengths and uniform and total elongations are given for tensile test temperatures of 25{degrees}C, 420{degrees}C, 500{degrees}, and 600{degrees}C. Effects of neutron damage on tensile properties of the U.S. reference alloy V-4Cr-4Ti are examined in detail. 7 refs., 10 figs., 1 tab.

  13. Technology of Laser Welding-recent Advances of Research and Application in Aerospace%激光焊接技术研究进展及其在航天领域的应用

    Institute of Scientific and Technical Information of China (English)

    赵耀邦; 徐爱杰; 姜勇; 成群林; 李中权

    2013-01-01

      综述了大功率光纤激光焊、激光-电弧复合焊、双光束激光焊、激光熔钎焊等高效、高适应激光焊接技术特点及其研究进展,介绍了激光焊接技术在导弹发射箱、导弹弹体结构、火箭发动机等航天领域的工程化应用。全面地梳理和总结了激光焊接技术研究进展及其在航天领域的应用。%  High efficient and adaptable laser welding methods, such as high power laser welding, laser-arc hybrid welding, dual beam laser welding, laser welding-brazing were summarized. The application of laser welding technology in aerospace manufacturing such as missile launcher, missile structure and rocket motor etc. were introduced. Recent advances of laser welding and its application in aerospace were comprehensively reviewed.

  14. Weldability with Process Parameters During Fiber Laser Welding of a Titanium Plate (II) - The Effect of Control of Heat Input on Weldability -

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Do; Kim, Ji Sung [Korea Maritime and Ocean Univ., Busan (Korea, Republic of)

    2016-12-15

    Laser welding is a high-density energy welding method. Hence, deep penetration and high welding speed can be realized with lower heat input as compared with conventional welding. The heat input of a CW laser welding is determined by laser power and welding speed. In this study, bead and lap welding of 0.5 mmt pure titanium was performed using a fiber laser. Its weldability with laser power and welding speed was evaluated. Penetration, bead width, joining length, and bead shape were investigated, and the mechanical properties were examined through tensile-shear strength tests. Welds with sound joining length were obtained when the laser power and welding speed were respectively 0.5 kW and 2.5 m/min, and 1.5 kW and 6 m/min, and the weld obtained at low output presented better ductility than that obtained at high output.

  15. An insight to the mechanism of weld penetration in dissimilar pulsed laser welding of niobium and Ti-6Al-4V

    Science.gov (United States)

    Torkamany, M. J.; Malek Ghaini, F.; Poursalehi, R.

    2016-05-01

    In laser welding of Ti-6Al-4V to niobium, the interaction of laser with the two metals is such that at the investigated laser conditions there will be conduction mode on the Nb side and keyhole on the Ti side. Thus the weld pool is not developed symmetrically as there will not be sufficient penetration in the higher melting point higher conductivity niobium side. The mechanisms of energy absorption and effective melting in dissimilar laser welding are analyzed. It is shown that more penetration into niobium is obtained when the laser energy is absorbed by Ti-6Al-4V and then the molten Ti-6Al-4V dissolves the niobium metal.

  16. Study on the Effect of Laser Welding Parameters on the Microstructure and Mechanical Properties of Ultrafine Grained 304L Stainless Steel

    Directory of Open Access Journals (Sweden)

    Reihane Nafar Dehsorkhi

    2016-12-01

    Full Text Available In the present study, an ultrafine grained (UFG 304L stainless steel with the average grain size of 300 nm was produced by a combination of cold rolling and annealing. Weldability of the UFG sample was studied by Nd: YAG laser welding under different welding conditions. Taguchi experimental design was used to optimize the effect of frequency, welding time, laser current and laser pulse duration on the resultant microstructure and mechanical properties. X-ray Diffraction (XRD, Optical Microscope (OM, Scanning Electron Microscope (SEM, Transmission Electron Microscope (TEM, microhardness measurements and tension tests were conducted to characterize the sample after thermomechanical processing and laser welding. The results showed that the ultrafine grained steel had the yield strength of 1000 Mpa and the total elongation of 48%, which were almost three times higher than those of the as-received sample. The microstructure of the weld zone was shown to be a mixture of austenite and delta ferrite. The microhardness of the optimized welded sample (315 HV0.5 was found to be close to the UFG base metal (350 HV. It was also observed that the hardness of the heat affected zone (HAZ was  lower than that of the weld zone, which was related to the HAZ grain growth during laser welding. The results of optimization also showed that the welding time was the most important parameter affecting the weld strength. Overall, the study showed that laser welding could be an appropriate and alternative welding technique for the joining of UFG steels.

  17. Research of Laser Welding System for Tailor Welded Blanks%汽车板激光拼焊系统的研制

    Institute of Scientific and Technical Information of China (English)

    钟如涛; 李斌; 王靓; 郑汉城; 黄治军

    2012-01-01

    针对汽车板激光拼焊工艺特点,研制了激光自动焊接系统,此系统由激光器、焊接机床和控制系统组成,采用IPG5000光纤激光器作为光源,机械人上、下料,切割-焊接组合技术,柔性电磁铁定位、夹紧,西门子840D数控系统.解决了汽车板装夹、定位,曲线、折线焊缝拼接、自动控制系统等关键技术.结果表明:此焊接系统光束质量好,性能稳定、可靠:可以焊接板厚0.5~3mm,长度小于2 000 mm的直线、曲线、折线汽车板,汽车拼焊板的焊接精度高,焊缝质量好,达到ISO18001标准.%Aiming to the characteristic of laser welding of tailor welded blanks, the automatic laser welding system consisting of laser, welding machine and control system is developed. In the system, the IPG5000 laser, robot, cutting-welding technology, flexible electromagnet and 840D CNC of Siemens are utilized, the key technology that locating, clamping of automobile blanks and laser welding of curve line and fold line is settled. It conclusion that this welding system has good beam quality, reliable and steady performance, and may weld the welding of straight line, curve line and fold line of automobile blanks of thickness of 0.5~3mm and length less than 2000mm.The welding has good quality and high presion, and obtain the standard of ISO 18001.

  18. Investigation and Optimization of Disk-Laser Welding of 1 mm Thick Ti-6Al-4V Titanium Alloy Sheets

    Directory of Open Access Journals (Sweden)

    Fabrizia Caiazzo

    2015-01-01

    Full Text Available Ti-6Al-4V joints are employed in nuclear engineering, civil industry, military, and space vehicles. Laser beam welding has been proven to be promising, thanks to increased penetration depth and reduction of possible defects of the welding bead; moreover, a smaller grain size in the fusion zone is better in comparison to either TIG or plasma arc welding, thus providing an increase in tensile strength of any welded structures. In this frame, the regression models for a number of crucial responses are discussed in this paper. The study has been conducted on 1 mm thick Ti-6Al-4V plates in square butt welding configuration; a disk-laser source has been used. A three-level Box-Behnken experimental design is considered. An optimum condition is then suggested via numerical optimization with the response surface method using desirability functions with proper weights and importance of constraints. Eventually, Vickers microhardness testing has been conducted to discuss structural changes in fusion and heat affected zone due to welding thermal cycles.

  19. Laser Welding of Nickel-Titanium and Stainless Steel Wires: Processing, Metallurgy and Properties

    OpenAIRE

    2011-01-01

    The biomedical industry has an increasing demand for dissimilar metal joining processes, which are used for complex configuration designs, such as guidewires and other intravascular interventional devices. Their production becomes more and more challenging as they decrease in size to reach components at the micron range. Nickel-titanium alloys are commonly used for their shape memory and biocompatibility properties, but are difficult to combine with o...

  20. Optimisation of laser welding parameters for welding of P92 material using Taguchi based grey relational analysis

    Directory of Open Access Journals (Sweden)

    Shanmugarajan B.

    2016-08-01

    Full Text Available Creep strength enhanced ferritic (CSEF steels are used in advanced power plant systems for high temperature applications. P92 (Cr–W–Mo–V steel, classified under CSEF steels, is a candidate material for piping, tubing, etc., in ultra-super critical and advanced ultra-super critical boiler applications. In the present work, laser welding process has been optimised for P92 material by using Taguchi based grey relational analysis (GRA. Bead on plate (BOP trials were carried out using a 3.5 kW diffusion cooled slab CO2 laser by varying laser power, welding speed and focal position. The optimum parameters have been derived by considering the responses such as depth of penetration, weld width and heat affected zone (HAZ width. Analysis of variance (ANOVA has been used to analyse the effect of different parameters on the responses. Based on ANOVA, laser power of 3 kW, welding speed of 1 m/min and focal plane at −4 mm have evolved as optimised set of parameters. The responses of the optimised parameters obtained using the GRA have been verified experimentally and found to closely correlate with the predicted value.

  1. The Laser Welding with Hot Wire of 316LN Thick Plate Applied on ITER Correction Coil Case

    CERN Document Server

    Fang, Chao; Wu, Weiyue; Wei, Jing; Zhang, Shuquan; Li, Hongwei; Dolgetta, N; Libeyre, P; Cormany, C; Sgobba, S

    2014-01-01

    ITER correction coil (CC) cases have characteristics of small cross section, large dimensions, and complex structure. The cases are made of heavy thick (20 mm), high strength and high toughness austenitic stainless steel 316LN. The multi-pass laser welding with hot wire technology is used for the case closure welding, due to its low heat input and deformation. In order to evaluate the reliability of this welding technology, 20 mm welding samples with the same groove structure and welding depth as the cases were welded. High purity argon was used as the shielding gas to prevent oxidation because of the narrowness and depth of the weld. In this paper investigation of, microstructure characteristics and mechanical properties of welded joints using optimized welding parameters are presented. The results show that the base metal, fusion metal, and heat affected zone (HAZ) are all have fully austenitic microstructure, and that the grain size of fusion metal was finer than that of the base metal. The welding resulte...

  2. Laser welded panels as lightweight elements for shipbuilding and steelindustry; Lasergeschweisste Paneele als Leichtbauteile im Schiff- und Stahlbau

    Energy Technology Data Exchange (ETDEWEB)

    Roland, F. [Jos. L. Meyer GmbH, Papenburg (Germany); Metschkow, B. [INFERT GmbH, Rostock (Germany); Peter, O. [Fraunhofer-Institut fuer Betriebsfestigkeit (LBF), Darmstadt (Germany)

    2000-07-01

    Lightweight construction in shipbuilding and steelindustry requires low-distortion joining and modifications in structural design. Sandwich panels are a possibility to reduce weight while still achieving a required structural strength. They can efficiently be produced using laser welding techniques and after benefits in terms of fire safety, efficient and precise manufacturing and assembly. Based on the experience of Meyer Werft the paper briefly reviews the results of tests under staticaly bending and fatigue loads with sandwich paneels. Applications in shipbuilding are discussed. (orig.) [German] Die Erschliessung sich abzeichnender, aber bisher noch nicht konsequent genutzter Innovationspotentiale kann der Schiff- und Stahlbauindustrie entscheidende Vorteile bei der Festigung und dem Ausbau ihrer Wettbewerbsposition auf internationalen Maerkten sichern. Wegweisende Ansatzpunkte dafuer bieten die zielgerichtete Durchsetzung der Prinzipien des Formleichtbaus, die Modularisierung der Stahlstrukturelemente und die radikale Reduzierung der Arbeitszeitaufwendungen bei der Montage grossflaechiger und extrem duennwandiger Stahlstrukturen. Im Rahmen dieses Komplexes nehmen die stoffschluessige Fuegetechnik und die fertigungs- sowie montagegerechte Gestaltung der Stahlkonstruktionselemente eine Schluesselposition ein. Konventionelle Schweissverfahren verursachen gerade in duennwandigen ebenen Baugruppen erhebliche Schrumpfspannungen und Deformationen, deren Vermeidung, Kompensierung oder Beseitigung nur durch einen hohen unproduktiven Zusatzaufwand beherrscht werden koennen. Der Anteil dieser Richt-, Anpass- und Nacharbeiten kann im Schiffskoerperbau bis zu 30% des Gesamtstundenaufwands betragen. (orig.)

  3. Residual stress in a laser welded EUROFER blanket module assembly using non-destructive neutron diffraction techniques

    Energy Technology Data Exchange (ETDEWEB)

    Hughes, D.J., E-mail: d.hughes@warwick.ac.uk [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom); Koukovini-Platia, E. [CERN, CH-1211 Geneva 23 (Switzerland); Heeley, E.L. [Department of Physical Sciences, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom)

    2014-02-15

    Highlights: • Residual stresses were determined in a welded EUROFER blanket assembly with integrated cooling channels. • Good agreement was seen between experimentally determined and predicted stresses. • We show that microstructure changes that occur in EUROFER steels during welding must be considered for residual stress determination. • An experimental route is proposed for validation of predicted stresses in reactor components using non-destructive diffraction techniques. - Abstract: Whilst the structural integrity and lifetime considerations in welded joints for blanket modules can be predicted using finite element software, it is essential to prove the validity of these simulations. This paper provides detailed analysis for the first time, of the residual stress state in a laser-welded sample with integral cooling channels. State-of-the-art non-destructive neutron diffraction was employed to determine the triaxial stress state and to understand microstructural changes around the heat affected zone. Synchrotron X-ray diffraction was used to probe the variation of strain-free lattice reference parameter around the weld zone allowing correction of the neutron measurements. This paper details an important experimental route to validation of predicted stresses in complex safety-critical reactor components for future applications.

  4. Compared FEM and neutron diffraction study of residual strains in Eurofer97 prototype laser welds for fusion reactor technology

    Energy Technology Data Exchange (ETDEWEB)

    Coppol, R. [ENEA - Casaccia, FPN, CP Roma (Italy); Asserin, O. [CEA Saclay, 91 - Gif sur Yvette (France); Hughes, D.J. [Institut Max von Laue - Paul Langevin, 38 - Grenoble (France)

    2007-07-01

    Full text of publication follows: A reliable characterization of residual strains and stresses is a crucial step in the development of high quality welds for Helium-Cooled-Lithium-Lead (HCLL) blanket modules for DEMO. This contribution will present the first results of a comparative study, carried out using Finite Element Model (FEM) calculations and neutron diffraction measurements to determine the strain and stress field in an Eurofer97 (9Cr, 0.01C, 1W, 0.2V Fe bal wt%) prototype laser weld. The neutron diffraction measurements were carried out at the SALSA diffractometer at the High Flux Reactor of the Institut Max von Laue-Paul Langevin, Grenoble, France. A diffracting volume of approximately 1 x 1 x 5 mm{sup 3} was defined, giving appropriate neutron counting times and allowing a significant comparison with the material volume sampled by FEM. The measurements were carried out at various distances from the weld and within the Heat Affected Zone (HAZ), where the analysis of the detected diffraction line-widths provides information on the metallurgic phases produced during the heat treatment. The neutron diffraction results are compared with the theoretical calculations in view of providing them with an experimental validation. (authors)

  5. The full penetration hole as a stochastic process: controlling penetration depth in keyhole laser-welding processes

    Science.gov (United States)

    Blug, A.; Abt, F.; Nicolosi, L.; Heider, A.; Weber, R.; Carl, D.; Höfler, H.; Tetzlaff, R.

    2012-07-01

    Although laser-welding processes are frequently used in industrial production the quality control of these processes is not satisfactory yet. Until recently, the "full penetration hole" was presumed as an image feature which appears when the keyhole opens at the bottom of the work piece. Therefore it was used as an indicator for full penetration only. We used a novel camera based on "cellular neural networks" which enables measurements at frame rates up to 14 kHz. The results show that the occurrence of the full penetration hole can be described as a stochastic process. The probability to observe it increases near the full penetration state. In overlap joints, a very similar image feature appears when the penetration depth reaches the gap between the sheets. This stochastic process is exploited by a closed-loop system which controls penetration depth near the bottom of the work piece ("full penetration") or near the gap in overlap joints ("partial penetration"). It guides the welding process at the minimum laser power necessary for the required penetration depth. As a result, defects like spatters are reduced considerably and the penetration depth becomes independent of process drifts such as feeding rate or pollution on protection glasses.

  6. Subtask 12A3: Fabrication and properties of compositional variants of vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Grossbeck, M.L.; Alexander, D.J.; Gubbi, A.N. [Oak Ridge National Lab., TN (United States)

    1995-03-01

    Procurement of five 15 kg heats of V-Cr-Ti alloys with variations in Cr and Ti concentrations from the primary V-4Cr-4Ti composition. Fabrication into sheet product, determination of the tensile and Charpy impact properties, and preparation of specimens for reactor irradiation experiments. Data obtained from these alloys will be used to define the allowable ranges of Cr and Ti within which consistent properties may be obtained. Four 15 kg heats with variations in Cr and Ti concentration have been procured in various plate and sheet thicknesses. Measurements of recovery and recrystallization kinetics, precipitation behavior, and Charpy impact properties are in progress to compare properties with the behavior of the primary alloy composition V-4Cr-4Ti. In the fully recrystallized condition, the impact properties of the V-6Cr-3Ti alloy are inferior to those of the 500 kg heat of V-4Cr-4Ti. However, properties comparable to those of the V-4Cr-4Ti can be obtained of the V-6Cr-3Ti as tested in a partially-recrystallized condition. 5 figs., 4 tabs.

  7. Tensile properties of vanadium alloys irradiated at <430{degrees}C

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M.; Smith, D.L. [Argonne National Lab., IL (United States)

    1997-08-01

    Recent attention to vanadium alloys has focused on significant susceptibility to loss of work-hardening capability in irradiation experiments at <430{degrees}C. An evaluation of this phenomenon was conducted on V-Ti, V-Cr-Ti, and V-Ti-Si alloys irradiated in several conventional and helium-charging irradiation experiments in the FFTF-MOTA, HFIR, and EBR-II. Work hardening capability and uniform tensile elongation appear to vary strongly from alloy and heat to heat. A strong heat-to-heat variation has been observed in V-4Cr-4Ti alloys tested, i.e., a 500-kg heat (No. 832665), a 100-kg heat (VX-8), and a 30-kg heat (BL-47). The significant differences in susceptibility to loss of work-hardening capability from one heat to another are estimated to correspond to a difference of {approx}100{degrees}C or more in minimum allowable operating temperature (e.g., 450 versus 350{degrees}C).

  8. An integrated meso-scale numerical model of melting and solidification in laser welding

    Science.gov (United States)

    Duggan, G.; Tong, M.; Browne, D. J.

    2012-01-01

    The authors present an integrated numerical model for the simulation of laser spot welding of an aluminium alloy at meso-scale in 2D. This model deals with the melting of the parent materials which form the weld pool and the subsequent solidification of the liquid metal in the pool, during the welding process. The melting of the parent materials due to the applied heating power is an important phenomenon, which determines the conditions at the onset of solidification, such as the geometry of the weld pool and the distribution of the temperature field. An enthalpy method is employed to predict the melting during the heating phase of welding. A Gaussian distribution is used to model the heat input from the laser. Once the laser beam is switched off and the melting halts, solidification commences. The UCD front tracking model [1,2] for alloy solidification is applied to predict the advancement of the columnar dendritic front, and a volume-averaging formulation is used to simulate nucleation and growth of equiaxed dendrites. A mechanical blocking criterion is used to define dendrite coherency, and the columnar-to-equiaxed transition within the weld pool is predicted.

  9. The Evolution of Microstructures and the Properties of Bulk Metallic Glass with Consubstantial Composition Laser Welding

    Directory of Open Access Journals (Sweden)

    Pingjun Tao

    2016-09-01

    Full Text Available A Zr55Cu30Ni5Al10 plate-like bulk metallic glass (BMG was prepared using copper mold suction casting. Additionally, alloy powders with the same nominal composition were synthesized. The alloy powders were welded or melted to the cleaned surface of the BMG with a laser beam acceleration voltage of 60 kV, a beam current range from 60 to 100 mA, a welding speed of 60 mm/s, as well as an impulse width of 3.0 ms. The effect of consubstantial composition welding on the microstructures and properties was investigated. The molten and subsequently solidified metallic mixtures remain an amorphous structure, but the enthalpy of the welded or melted position varies due to the combination of the micro-structural relaxation and nano-crystals precipitated during the energy inputs. The surface layers of the BMG can be significantly intensified after welding processes; however, the heat-affected zones (HAZs exhibit a slight degradation in mechanical properties with respect to the BMG matrix. This study has important reference value for specialists working on the promotion of applications of BMGs.

  10. Mechanical Behaviour of Inconel 718 Thin-Walled Laser Welded Components for Aircraft Engines

    Directory of Open Access Journals (Sweden)

    Enrico Lertora

    2014-01-01

    Full Text Available Nickel alloys are very important in many aerospace applications, especially to manufacture gas turbines and aero engine components, where high strength and temperature resistance are necessary. These kinds of alloys have to be welded with high energy density processes, in order to preserve their high mechanical properties. In this work, CO2 laser overlap joints between Inconel 718 sheets of limited thickness in the absence of postweld heat treatment were made. The main application of this kind of joint is the manufacturing of a helicopter engine component. In particular the aim was to obtain a specific cross section geometry, necessary to overcome the mechanical stresses found in these working conditions without failure. Static and dynamic tests were performed to assess the welds and the parent material fatigue life behaviour. Furthermore, the life trend was identified. This research pointed out that a full joint shape control is possible by choosing proper welding parameters and that the laser beam process allows the maintenance of high tensile strength and ductility of Inconel 718 but caused many liquation microcracks in the heat affected zone (HAZ. In spite of these microcracks, the fatigue behaviour of the overlap welds complies with the technical specifications required by the application.

  11. Process Parameter Optimization for Wobbling Laser Spot Welding of Ti6Al4V Alloy

    Science.gov (United States)

    Vakili-Farahani, F.; Lungershausen, J.; Wasmer, K.

    Laser beam welding (LBW) coupled with "wobble effect" (fast oscillation of the laser beam) is very promising for high precision micro-joining industry. For this process, similarly to the conventional LBW, the laser welding process parameters play a very significant role in determining the quality of a weld joint. Consequently, four process parameters (laser power, wobble frequency, number of rotations within a single laser pulse and focused position) and 5 responses (penetration, width, heat affected zone (HAZ), area of the fusion zone, area of HAZ and hardness) were investigated for spot welding of Ti6Al4V alloy (grade 5) using a design of experiments (DoE) approach. This paper presents experimental results showing the effects of variating the considered most important process parameters on the spot weld quality of Ti6Al4V alloy. Semi-empirical mathematical models were developed to correlate laser welding parameters to each of the measured weld responses. Adequacies of the models were then examined by various methods such as ANOVA. These models not only allows a better understanding of the wobble laser welding process and predict the process performance but also determines optimal process parameters. Therefore, optimal combination of process parameters was determined considering certain quality criteria set.

  12. Alloy

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  13. Properties and Microstructure of Laser Welded VM12-SHC Steel Pipes Joints

    Directory of Open Access Journals (Sweden)

    Skrzypczyk A.

    2016-06-01

    Full Text Available Paper presents results of microstructure and tests of welded joints of new generation VM12-SHC martensitic steel using high power CO2 laser (LBW method with bifocal welding head. VM12-SHC is dedicated to energetic installation material, designed to replace currently used. High content of chromium and others alloying elements improve its resistance and strength characteristic. Use of VM12-SHC steel for production of the superheaters, heating chambers and walls in steam boilers resulted in various weldability researches. In article are presented results of destructive and non-destructive tests. For destructive: static bending and Vickers hardness tests, and for non-destructive: VT, RT, UT, micro and macroscopic tests were performed.

  14. An experimental study on minimally occlusive laser-assisted vascular anastomosis in bypass surgery: the importance of temperature monitoring during laser welding procedures.

    Science.gov (United States)

    Esposito, G; Rossi, F; Puca, A; Albanese, A; Sabatino, G; Matteini, P; Lofrese, G; Maira, G; Pini, R

    2010-01-01

    Laser welding has been proposed as an alternative technique to conventional stitching in microvascular anastomosis, with the advantages of improving the vascular healing process and reducing the risk of malfunction of a bypass. Our group recently proposed a laser-assisted end-to-side anastomotic technique, providing the advantages of laser welding and reducing the occlusion time of the recipient vessel, that is important in neurosurgical bypass procedures, in order to reduce the risk of cerebral ischemia. This in vivo study focuses on the control of the temperature dynamics developing in the welded tissue. A jugular vein graft was harvested and implanted on the rabbit carotid artery by means of two end-to-side anastomosis. Laser welding procedure was then carried out to implant the bypass. A real-time monitoring of the temperature during welding was performed with an infrared thermocamera, in order to control the laser-induced heating effect on the external surface of the vessel walls. The temperature analysis highlighted the dynamic of the heating effect in space and time and enabled us to define an optimal temperature range in operative conditions. The temperature control provided safe tissue heating confined within the directly irradiated area, with negligible damage to surrounding tissues, as well as effective sealing and welding of the vessel edges at the anastomotic sites. The average occlusion time of the carotid artery was about 11 minutes. After a follow-up of 30 days, all the bypasses were patent and no signs of thrombosis or leak point pressure were present, thus confirming the safety of this laser-assisted anastomotic procedure.

  15. Changes of collagen, elastin, and tryptophan contents in laser welded porcine aorta tissues studied using fluorescence spectroscopy

    Science.gov (United States)

    Liu, C.-H.; Wang, W. B.; Kartazaev, V.; Savage, H.; Alfano, R. R.

    2010-02-01

    The emission spectra from welded and un-welded (normal) porcine aorta tissues were measured on both sides of intima and adventitia layers. A tunable Forsterite laser and a Cr4+: YAG laser with wavelengths of 1250nm, 1455nm and 1460nm were used to weld porcine aorta tissues. Three emission bands emitted from three key fluorophores were studied under different welding and excitation conditions. With excitation wavelength of 340nm, the 395nm band is associated with the emission from the structural proteins of collagen type III and type I. The 445nm band obtained is associated with the emission of the structural protein of elastin. The 350nm band recorded with excitation wavelength of 300nm is associated with the amino acid of tryptophan. The relative emission intensities of collagen, elastin and tryptophan at their fluorescence peaks changes with laser tissue welding wavelengths indicate the change of contents of those tissue molecules. The ratio of emission peak intensities of collagen to elastin with welding laser wavelength of 1250nm increases by 0.13 as compared to the normal aorta tissue at the intimal side. For the adventitial side of aorta tissue, this ratio decreases by 0.38 in comparison with the normal tissue. These results indicate that content of collagen changes relative to elastin due to laser tissue welding. The peak fluorescence intensity of tryptophan for both sides of welded tunica intima and adventitia increases significantly in comparison with the normal tissue when the optimum laser welding wavelength of 1455 nm was used.

  16. Susceptibility to environmentally induced cracking of laser-welded NiTi wires in Hanks’ solution at open-circuit potential

    OpenAIRE

    Chan, Chi Wai; Man, H. C.; Yue, T. M.

    2012-01-01

    In the present study the tensile and super-elastic behaviours of laser-welded NiTi wires in Hanks’ solution at open-circuit potential (OCP) were investigated using tensile and cyclic slow-strain-rate tests (SSRT). In comparison with NiTi weldment tested in oil (non-corrosive environment), the weldment in Hanks’ solution suffered from obvious degradation in the tensile properties as evidenced by lower tensile strength, reduced maximum elongation, and a brittle fracture mode. Moreover, a larger...

  17. A combined enthalpy / front tracking method for modelling melting and solidification in laser welding

    Science.gov (United States)

    Duggan, G.; Mirihanage, W. U.; Tong, M.; Browne, D. J.

    2012-07-01

    The authors present an integrated meso-scale 2D numerical model for the simulation of laser spot welding of a Fe-Cr-Ni steel. The melting of the parent materials due to the applied heating power is an important phenomenon, leading to the formation of the weld pool and the subsequent conditions from which solidification proceeds. This model deals with the dynamic formation of the weld pool whereby melting may be occurring at a given location while solidification has already commenced elsewhere throughout the weld pool. Considering both melting and possible simultaneous solidification in this manner ensures a more accurate simulation of temperature distribution. A source based enthalpy method is employed throughout the calculation domain in order to integrate the melting model with the UCD front tracking model for alloy solidification. Melting is tracked via interpolation of the liquidus isotherm, while solidification is treated via both the tracking of the advancing columnar dendritic front, and the nucleation and growth of equiaxed dendrites using a volume-averaging formulation. Heterogeneous nucleation is assumed to take place on TiN grain refiner particles at a grain refiner density of 1000 particles per mm2. A mechanical blocking criterion is used to define dendrite coherency, and the columnar-to-equiaxed transition within the weld pool is predicted.

  18. Experimental and simulation studies on laser conduction welding of AA5083 aluminium alloys

    Science.gov (United States)

    Tobar, M. J.; Lamas, M. I.; Yáñez, A.; Sánchez-Amaya, J. M.; Boukha, Z.; Botana, F. J.

    In this paper, a three-dimensional numerical model was developed to study laser welding in an aluminium alloy (AA5083). The CFD model was used to solve the governing equations of conservation of mass, momentum and energy, so as to obtain the morphology, velocity field and temperature field of the melted zone in steady state. The predicted dimensions of the weld pool agreed well with experimental results obtained on laser conduction welding with a (CW) high power diode laser. The study allowed to determine the effect of different surface treatment (sandblasting, black painting) on the laser absorptivity of the alloy and analyze the heat transfer mechanism within the weld pool.

  19. Mechanisms of the porosity formation during the fiber laser lap welding of aluminium alloy

    Directory of Open Access Journals (Sweden)

    J. Wang

    2015-10-01

    Full Text Available When joining the aluminum alloys, one of the biggest challenges is the formation of porosity, which deteriorates mechanical properties of welds. In this study, the lap welding was conducted on an aluminum alloy 5754 metal sheets with a thickness of 2 mm. The effects of various laser welding parameters on the weld quality were investigated. The porosity content was measured by X-ray inspections. The key is to control the solidification duration of molten pool. When the solidification duration of molten pool is large enough, more bubbles can escape from the molten pool and less remain as porosity.

  20. Spark plasma sintering synthesis of porous nanocrystalline titanium alloys for biomedical applications.

    Science.gov (United States)

    Nicula, R; Lüthen, F; Stir, M; Nebe, B; Burkel, E

    2007-11-01

    The reason for the extended use of titanium and its alloys as implant biomaterials stems from their lower elastic modulus, their superior biocompatibility and improved corrosion resistance compared to the more conventional stainless steel and cobalt-based alloys [Niinomi, M., Hattori, T., Niwa, S., 2004. Material characteristics and biocompatibility of low rigidity titanium alloys for biomedical applications. In: Jaszemski, M.J., Trantolo, D.J., Lewandrowski, K.U., Hasirci, V., Altobelli, D.E., Wise, D.L. (Eds.), Biomaterials in Orthopedics. Marcel Dekker Inc., New York, pp. 41-62]. Nanostructured titanium-based biomaterials with tailored porosity are important for cell-adhesion, viability, differentiation and growth. Newer technologies like foaming or low-density core processing were recently used for the surface modification of titanium alloy implant bodies to stimulate bone in-growth and improve osseointegration and cell-adhesion, which in turn play a key role in the acceptance of the implants. We here report preliminary results concerning the synthesis of mesoporous titanium alloy bodies by spark plasma sintering. Nanocrystalline cp Ti, Ti-6Al-4V, Ti-Al-V-Cr and Ti-Mn-V-Cr-Al alloy powders were prepared by high-energy wet-milling and sintered to either full-density (cp Ti, Ti-Al-V) or uniform porous (Ti-Al-V-Cr, Ti-Mn-V-Cr-Al) bulk specimens by field-assisted spark plasma sintering (FAST/SPS). Cellular interactions with the porous titanium alloy surfaces were tested with osteoblast-like human MG-63 cells. Cell morphology was investigated by scanning electron microscopy (SEM). The SEM analysis results were correlated with the alloy chemistry and the topographic features of the surface, namely porosity and roughness.

  1. Multiple-unit implant frames: one-piece casting vs. laser welding and brazing Sobre estruturas de implantes múltiplos: fundição em monobloco versus soldagem a laser e brasagem

    Directory of Open Access Journals (Sweden)

    Elza Maria Valadares da Costa

    2004-09-01

    Full Text Available The linear distortion of prostheses over implants, one-piece casting and cast in sections followed by laser welding by laser and brazing was evaluated in an edentulous mandibular model with five parallel abutments, with a distance of 10mm from center to center. Seventy five gold cylinders were tightened with screws on the abutments with 10Ncm torque. The cylinder/analogue assemblies were measured by microscopic examination (0.001mm accuracy and the obtained results were compared with the GC (control group. Fifteen metal frames were waxed and cast in a gold alloy (Stabilor, Degussa Hulls, Brazil and divided into three groups with five elements each, as followed: GM (one-piece casting, GB (section and brazing and GL (section and laser welding. In all groups, measurements were taken at the right, left, buccal and lingual sides of the cylinder/analogue interface and the results were submitted to analysis of variance (ANOVA and to the Tukey test (5%. The smallest amount of distortion was seen in the laser group (GL with a mean value of 13.58, followed by the brazing group (GB with a mean value of 24.33 and one-piece (GM with a mean value of 40.00. The greatest distortion was found in the one-piece group (GM.A distorção linear das próteses sobre implantes, fundidas em monobloco e fundidas em secções e soldadas a laser e por brasagem foi avaliada em um modelo de uma mandíbula edêntula com cinco análogos de pilares de implantes, paralelos entre si com distância de 10mm medidos de centro a centro. Sobre estes foram parafusados novos cilindros de ouro, com torque de 10N/cm. Então foram executadas 15 sobre-estruturas metálicas que foram divididas: GC - Adaptação passiva dos cilindros de ouro; GM - monobloco, GB - segmentos soldados por brasagem e, GL - segmentos soldados a laser. Observaram-se as estruturas fixadas com parafusos novos sob microscópio de mensuração. A medição foi realizada na vestibular direita e esquerda e da mesma forma

  2. High-power fiber laser welding and its application to metallic glass Zr{sub 55}Al{sub 10}Ni{sub 5}Cu{sub 30}

    Energy Technology Data Exchange (ETDEWEB)

    Kawahito, Yousuke [Joining and Welding Research Institute, Osaka University (JWRI), 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)], E-mail: kawahito@jwri.osaka-u.ac.jp; Terajima, Takeshi [Joining and Welding Research Institute, Osaka University (JWRI), 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Kimura, Hisamich [Institute for Materials Research, Tohoku University (Japan); Kuroda, Toshio; Nakata, Kazuhiro; Katayama, Seiji [Joining and Welding Research Institute, Osaka University (JWRI), 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Inoue, Akihisa [Institute for Materials Research, Tohoku University (Japan)

    2008-02-25

    Fiber laser has been receiving attention due to its advantages of high-power and high-beam quality to produce narrow and deep penetration welds at high-welding speeds. Therefore, fiber laser welding is expected to apply to the joining of metallic glass which has unique properties such as high-mechanical strength or small solidification shrinkage, because extremely rapid quenching for the laser weldment or heat-affected zone (HAZ) is possible to remain amorphous. In this research, fiber laser welding was first performed with the objective of obtaining a fundamental knowledge of weld property produced in bead-on-plate welding for common marital such as Type 304 stainless steel with 6 kW fiber laser beams of several peak power densities. Deeply penetrated weld beads with narrow widths were produced with small spots of tightly focused laser beams and full-penetration welds in 8 mm thick plate could be obtained at the high-welding speed of 4.5 m/min. Subsequently, the tightly focused 2.5 kW fiber laser beam was applied to 72 m/min ultra-high-speed welding for metallic glass Zr{sub 55}Al{sub 10}Ni{sub 5}Cu{sub 30} in order to keep amorphous metals. Consequently, the weldment and HAZ remained desirably amorphous at ultra-high-welding speed with a tightly focused fiber laser beam.

  3. A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel PART I : Proposal of a heat source model

    Science.gov (United States)

    Kim, Jae Woong; Jang, Beom Seon; Kim, Yong Tai; Chun, Kwang San

    2013-09-01

    The use of I-Core sandwich panel has increased in cruise ship deck structure since it can provide similar bending strength with conventional stiffened plate while keeping lighter weight and lower web height. However, due to its thin plate thickness, i.e. about 4~6 mm at most, it is assembled by high power CO2 laser welding to minimize the welding deformation. This research proposes a volumetric heat source model for T-joint of the I-Core sandwich panel and a method to use shell element model for a thermal elasto-plastic analysis to predict welding deformation. This paper, Part I, focuses on the heat source model. A circular cone type heat source model is newly suggested in heat transfer analysis to realize similar melting zone with that observed in experiment. An additional suggestion is made to consider negative defocus, which is commonly applied in T-joint laser welding since it can provide deeper penetration than zero defocus. The proposed heat source is also verified through 3D thermal elasto-plastic analysis to compare welding deformation with experimental results. A parametric study for different welding speeds, defocus values, and welding powers is performed to investigate the effect on the melting zone and welding deformation. In Part II, focuses on the proposed method to employ shell element model to predict welding deformation in thermal elasto-plastic analysis instead of solid element model.

  4. A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel Part II : Proposal of a method to use shell element model

    Directory of Open Access Journals (Sweden)

    Kim Jae Woong

    2014-06-01

    Full Text Available I-core sandwich panel that has been used more widely is assembled using high power CO₂laser welding. Kim et al. (2013 proposed a circular cone type heat source model for the T-joint laser welding between face plate and core. It can cover the negative defocus which is commonly adopted in T-joint laser welding to provide deeper penetration. In part I, a volumetric heat source model is proposed and it is verified thorough a comparison of melting zone on the cross section with experiment results. The proposed model can be used for heat transfer analysis and thermal elasto-plastic analysis to predict welding deformation that occurs during laser welding. In terms of computational time, since the thermal elasto-plastic analysis using 3D solid elements is quite time consuming, shell element model with multi-layers have been employed instead. However, the conventional layered approach is not appropriate for the application of heat load at T-Joint. This paper, Part II, suggests a new method to arrange different number of layers for face plate and core in order to impose heat load only to the face plate.

  5. A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel Part II : Proposal of a method to use shell element model

    Science.gov (United States)

    Kim, Jae Woong; Jang, Beom Seon; Kang, Sung Wook

    2014-06-01

    I-core sandwich panel that has been used more widely is assembled using high power CO-laser welding. Kim et al. (2013) proposed a circular cone type heat source model for the T-joint laser welding between face plate and core. It can cover the negative defocus which is commonly adopted in T-joint laser welding to provide deeper penetration. In part I, a volumetric heat source model is proposed and it is verified thorough a comparison of melting zone on the cross section with experiment results. The proposed model can be used for heat transfer analysis and thermal elasto-plastic analysis to predict welding deformation that occurs during laser welding. In terms of computational time, since the thermal elasto-plastic analysis using 3D solid elements is quite time consuming, shell element model with multi-layers have been employed instead. However, the conventional layered approach is not appropriate for the application of heat load at T-Joint. This paper, Part II, suggests a new method to arrange different number of layers for face plate and core in order to impose heat load only to the face plate.

  6. Corrosion behaviours of the dental magnetic keeper complexes made by different alloys and methods

    Institute of Scientific and Technical Information of China (English)

    Min-Ke Wu; Ning Song; Fei Liu; Liang Kou; Xiao-Wen Lu; Min Wang; Hang Wang; Jie-Fei Shen

    2016-01-01

    The keeper and cast dowel–coping, as a primary component for a magnetic attachment, is easily subjected to corrosion in a wet environment, such as the oral cavity, which contains electrolyte-rich saliva, complex microflora and chewing behaviour and so on. The objective of this in vitro study was to examine the corrosion resistance of a dowel and coping-keeper complex fabricated by finish keeper and three alloys (cobalt–chromium, CoCr;silver–palladium–gold, PdAu; gold–platinum, AuPt) using a laser-welding process and a casting technique. The surface morphology characteristics and microstructures of the samples were examined by means of metallographic microscope and scanning electron microscope (SEM). Energy-dispersive spectroscopy (EDS) with SEM provided elements analysis information for the test samples after 10% oxalic acid solution etching test. Tafel polarization curve recordings demonstrated parameter values indicating corrosion of the samples when subjected to electrochemical testing. This study has suggested that massive oxides are attached to the surface of the CoCr–keeper complex but not to the AuPt–keeper complex. Only the keeper area of cast CoCr–keeper complex displayed obvious intergranular corrosion and changes in the Fe and Co elements. Both cast and laser-welded AuPt–keeper complexes had the highest free corrosion potential, followed by the PdAu–keeper complex. We concluded that although the corrosion resistance of the CoCr–keeper complex was worst, the keeper surface passive film was actually preserved to its maximum extent. The laser-welded CoCr–and PdAu–keeper complexes possessed superior corrosion resistance as compared with their cast specimens, but no significant difference was found between the cast and laser-welded AuPt–keeper complexes. The Fe-poor and Cr-rich band, appearing on the edge of the keeper when casting, has been proven to be a corrosion-prone area.

  7. Corrosion behaviours of the dental magnetic keeper complexes made by different alloys and methods.

    Science.gov (United States)

    Wu, Min-Ke; Song, Ning; Liu, Fei; Kou, Liang; Lu, Xiao-Wen; Wang, Min; Wang, Hang; Shen, Jie-Fei

    2016-09-29

    The keeper and cast dowel-coping, as a primary component for a magnetic attachment, is easily subjected to corrosion in a wet environment, such as the oral cavity, which contains electrolyte-rich saliva, complex microflora and chewing behaviour and so on. The objective of this in vitro study was to examine the corrosion resistance of a dowel and coping-keeper complex fabricated by finish keeper and three alloys (cobalt-chromium, CoCr; silver-palladium-gold, PdAu; gold-platinum, AuPt) using a laser-welding process and a casting technique. The surface morphology characteristics and microstructures of the samples were examined by means of metallographic microscope and scanning electron microscope (SEM). Energy-dispersive spectroscopy (EDS) with SEM provided elements analysis information for the test samples after 10% oxalic acid solution etching test. Tafel polarization curve recordings demonstrated parameter values indicating corrosion of the samples when subjected to electrochemical testing. This study has suggested that massive oxides are attached to the surface of the CoCr-keeper complex but not to the AuPt-keeper complex. Only the keeper area of cast CoCr-keeper complex displayed obvious intergranular corrosion and changes in the Fe and Co elements. Both cast and laser-welded AuPt-keeper complexes had the highest free corrosion potential, followed by the PdAu-keeper complex. We concluded that although the corrosion resistance of the CoCr-keeper complex was worst, the keeper surface passive film was actually preserved to its maximum extent. The laser-welded CoCr- and PdAu-keeper complexes possessed superior corrosion resistance as compared with their cast specimens, but no significant difference was found between the cast and laser-welded AuPt-keeper complexes. The Fe-poor and Cr-rich band, appearing on the edge of the keeper when casting, has been proven to be a corrosion-prone area.

  8. The fitness of copings constructed over UCLA abutments and the implant, constructed by different techniques: casting and casting with laser welding.

    Science.gov (United States)

    Costa, Elza Maria Valadares da; Hoçoya, Luciana Satie; Bottino, Marco Antônio

    2004-12-01

    The alternative for the reposition of a missing tooth is the osteointegrated implant being the passive adaptation between the prosthodontic structure and the implant a significant factor for the success of this experiment, a comparative study was done between the two methods for confectioning a single prosthodontic supported by an implant. To do so a screwed implant with a diameter of 3.75mm and a length of 10.0mm (3i Implant innovations, Brasil) was positioned in the middle of a resin block and over it we screwed 15 UCLA abutments shaped and anti-rotationable (137CNB, Conexão Sistemas de Próteses, Brasil) with a torque of 20N.cm without any laboratorial procedure (control group - CTRLG). From a silicon model 15 UCLA-type calcinatable compounds (56CNB, Conexão Sistemas de Próteses, Brasil) were screwed (20 N.cm), received a standard waxing (plain buccal surface) and were cast in titanium (casting group - CG) and other 15 compounds, UCLA - type shaped in titanium (137 CNB, Conexão Sistemas de Próteses, Brasil) received the same standard waxing. These last copings were cast in titanium separated from each other and were laser-welded to the respective abutments on their border (Laser-welding group - LWG). The border adaptation was observed in the implant/compound interface, under measurement microscope, on the y axis, in 4 vestibular, lingual, mesial and distal referential points previously marked on the block. The arithmetical means were obtained and an exploratory data analysis was performed to determine the most appropriate statistical test. Descriptive statistics data (µm) for Control (mean±standard deviation: 13.50 ± 21.80; median 0.00), for Casting (36.20±12.60; 37.00), for Laser (10.50 ±12.90; 3.00) were submitted to Kruskal-Wallis ANOVA, alpha = 5%. Results test showed that distorsion median values differ statistically (kw = 17.40; df =2; p = 0.001<0.05). Dunn's (5%) test show difference between Casting and the two others. on the y axis, the

  9. Multiple Reflections and Fresnel Absorption of Gaussian Laser Beam in an Actual 3D Keyhole during Deep-Penetration Laser Welding

    Directory of Open Access Journals (Sweden)

    Xiangzhong Jin

    2012-01-01

    Full Text Available In deep penetration laser welding, a keyhole is formed in the material. Based on an experimentally obtained bending keyhole from low- and medium-speed laser penetration welding of glass, the keyhole profiles in both the symmetric plane are determined by polynomial fitting. Then, a 3D bending keyhole is reconstructed under the assumption of circular cross-section of the keyhole at each keyhole depth. In this paper, the behavior of focused Gaussian laser beam in the keyhole is analyzed by tracing a ray of light using Gaussian optics theory, the Fresnel absorption and multiple reflections in the keyhole are systematically studied, and the laser intensities absorbed on the keyhole walls are calculated. Finally, the formation mechanism of the keyhole is deduced.

  10. Study on behavior of reinforcement in molten pool for submicron composite Al2O3p/6061Al during laser welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The behavior of the reinforcement of submicron composite Al2O3p/6061Al in molten pool during laser welding was studied. It was indicated that because there were the remarkable differences in thermal physical properties between matrix and reinforcement particulate, the reinforced particulate was pushed forward during molten pool solidification by the liquid-solid interface in matrix and the reinforced particulate segregated in the weld. It resulted in noticeable degradation in properties of the welded joint. The technology methods to improve the behavior of reinforcement were also investigated. It was pointed out that the laser pulse frequency is the main welding parameter affecting the distributive state of reinforcement, and the theory basis was established for welding the material by laser beam.

  11. Dynamics of vapor plume in transient keyhole during laser welding of stainless steel: Local evaporation, plume swing and gas entrapment into porosity

    Science.gov (United States)

    Pang, Shengyong; Chen, Xin; Shao, Xinyu; Gong, Shuili; Xiao, Jianzhong

    2016-07-01

    In order to better understand the local evaporation phenomena of keyhole wall, vapor plume swing above the keyhole and ambient gas entrapment into the porosity defects, the 3D time-dependent dynamics of the metallic vapor plume in a transient keyhole during fiber laser welding is numerically investigated. The vapor dynamical parameters, including the velocity and pressure, are successfully predicted and obtain good agreements with the experimental and literature data. It is found that the vapor plume flow inside the keyhole has complex multiple directions, and this various directions characteristic of the vapor plume is resulted from the dynamic evaporation phenomena with variable locations and orientations on the keyhole wall. The results also demonstrate that because of this dynamic local evaporation, the ejected vapor plume from the keyhole opening is usually in high frequency swinging. The results further indicate that the oscillation frequency of the plume swing angle is around 2.0-8.0 kHz, which is of the same order of magnitude with that of the keyhole depth (2.0-5.0 kHz). This consistency clearly shows that the swing of the ejected vapor plume is closely associated with the keyhole instability during laser welding. Furthermore, it is learned that there is usually a negative pressure region (several hundred Pa lower than the atmospheric pressure) of the vapor flow around the keyhole opening. This pressure could lead to a strong vortex flow near the rear keyhole wall, especially when the velocity of the ejected metallic vapor from the keyhole opening is high. Under the effect of this flow, the ambient gas is involved into the keyhole, and could finally be entrapped into the bubbles within a very short time (<0.2 ms) due to the complex flow inside the keyhole.

  12. Shear Bond Strength of Intraoral Laser Welding and its Effect on Intrapulpal Temperature Rise in Primary Teeth: An in Vitro Study.

    Science.gov (United States)

    Aglarci, Cahide; Yildiz, Esma; Isman, Eren; Kazak, Mine

    2016-03-01

    This study compared the shear bond strength (SBS) of conventional welding (CW) and intraoral laser welding (LW) on fixed space maintainers (SMs), and investigated the intrapulpal temperature change (ITC) during LW. Lasers have been used for intraoral welding. The SBS test used 26 molar bands divided into two groups, CW and LW. Stainless steel wires were welded to the middle of the buccal and lingual aspects of all the bands, using an Nd:YAG laser for the LW group and silver solder and flux soldering media for the CW group. The samples, fixed to acrylic resin blocks, were subjected to shear testing. In the ITC test, 25 exfoliated primary second molar teeth were used to adapt molar bands. J-type thermocouple wire was positioned in the pulp chamber. ITCs were determined during Nd:YAG laser welding of stainless steel wires to the bands. Mann-Whitney U test was used to determine differences in SBS between the groups. ITCs were analyzed by paired t test. The SBS between groups showed significant differences (LW: 489.47 ± 135.70; CW: 49.71 ± 17.76; p < 0.001). The mean ITC during LW was 3.64 ± 0.79 (min: 2.4; max: 5.10). None of the samples' ITCs exceeded the critical threshold value (5.5 °C). LW obtained a higher-strength joint than CW. ITCs during LW do not present a thermal risk to primary teeth. The intraoral use of LW for SMs in primary teeth is recommended in terms of strength and ITCs.

  13. Studies of corrosion properties and hydrogen embrittlement in laser welding of Zry-4; Estudio de las propiedades a la corrosion y a la frazilizacion por hidrogeno en soldaduras laser de zircaloy-4

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, Luis; Meyer, Gabriel; Corso, Hugo [Centro Atomico Bariloche, San Carlos de Bariloche (Argentina); Martinez, Roberto [Invap S.E., San Carlos de Bariloche (Argentina)

    1996-07-01

    This paper compares the preliminary results obtained from welding of Zircaloy-4 performed by TIG technique with the results obtained using laser welding of CO{sub 2} of 1500W and pulsed beams of Nd:YAG of 332W and 350W, aiming an eventual application to fuel element fabrication. The comparison between the results have proved that there exist no damage in the corrosion resistance properties and sensitivity to hydrogen embrittlement when the usual TIG technique have been replaced for laser welding techniques. A study about the possible diffusion of iron and tin using dispersive x-ray spectroscopy and SEM in heat affected zone produced by welding have also been presented.

  14. Comparative Study on Joint Properties of Boron Steel by Laser Welding and Resistance Spot Welding%热成形硼钢激光焊接与电阻点焊接头性能对比研究

    Institute of Scientific and Technical Information of China (English)

    李海宾; 陈铠; 肖荣诗; 陈树君

    2012-01-01

    An ultra-high strength boron steel was welded using CO2 laser welding system and intermediate frequency inverter & servo spot welding gun system, then the joint shear strength and micro-hardness were tested, microstructure was also observed. The results showed that the two welding methods can also obtain well-formed welded joints, the microstructure of weld metal is martensite, micro-hardness is equivalent to the base metal, the martensite obtained by laser welding is more fine than that obtained by resistance spot welding, and laser welding joints have got higher shear strength.%分别采用CO2激光焊接系统和中频伺服电阻点焊设备,对超高强度热成形硼钢进行了焊接试验,测试了接头的抗剪切强度和显微硬度,观察了焊缝显微组织.结果表明:两种焊接方式均能获得成形良好的焊接接头,焊缝组织基本为马氏体,显微硬度与母材相当,激光焊缝的马氏体组织明显更细化、抗剪切强度也更高.

  15. 激光深熔焊熔池动力学特性理论分析%The Theoretical Analysis of the Hydrodynamic Properties in Deep Penetration Laser Welding

    Institute of Scientific and Technical Information of China (English)

    Hong Wang; Yaowu Shi; Shuili Gong

    2004-01-01

    探讨了激光深熔焊过程中焊接熔池流体流动的各种驱动力,分析了熔池流动热边界层和固液界面粘性边界层的作用,研究了激光小孔出口的等离子体焰流对熔池Marangoni流的影响.%The purpose of this work is to understand the motive forces of the weld pool formation in deep penetration laser welding processing. The role of the temperature boundary layer of the gas flow in laser keyhole and viscosity boundary layer of liquid-solid boundary in laser welding pool is analyzed. The driving forces of fluid flow and the effect of plume above laser keyhole on Marangoni are studied. The viewpoint that the role of the plasma in laser keyhole is temperature term in the physical models is clarified. A basic mathematical model dynamically of physical fluid flow in deep penetration laser welding taking account of effects of incident laser power density is developed. The thermal conditions at the two boundaries in the problem (one between the keyhole and the molten metal, and the other between the liquid and the plume) are considered.

  16. An investigation on capability of hybrid Nd:YAG laser-TIG welding technology for AA2198 Al-Li alloy

    Science.gov (United States)

    Faraji, Amir Hosein; Moradi, Mahmoud; Goodarzi, Massoud; Colucci, Pietro; Maletta, Carmine

    2017-09-01

    This paper surveys the capability of the hybrid laser-arc welding in comparison with lone laser welding for AA2198 aluminum alloy experimentally. In the present research, a continuous Nd:YAG laser with a maximum power of 2000 W and a 350 A electric arc were used as two combined welding heat sources. In addition to the lone laser welding experiments, two strategies were examined for hybrid welding; the first one was low laser power (100 W) accompanied by high arc energy, and the second one was high laser power (2000 W) with low arc energy. Welding speed and arc current varied in the experiments. The influence of heat input on weld pool geometry was surveyed. The macrosection, microhardness profile and microstructure of the welded joints were studied and compared. The results indicated that in lone laser welding, conduction mode occurred and keyhole was not formed even in low welding speeds and thus the penetration depth was so low. It was also found that the second approach (high laser power accompanied with low arc energy) is superior to the first one (low laser power accompanied with high arc energy) in hybrid laser-arc welding of Al2198, since lower heat input was needed for full penetration weld and as a result a smaller HAZ was created.

  17. Effect of welding parameters of the Nd:YAG laser on the penetration depth of cobalt chromium alloys.

    Science.gov (United States)

    Vlachogianni, V; Clark, R K F; Juszczyk, A S; Radford, D R

    2012-03-01

    The aim of the investigation was to study the effect of the laser welding parameters of energy and spot diameter on the penetration depth of the weld of cast Co-Cr alloy when a single weld was performed. Within the limitations of the study as voltage increased and the spot diameter decreased, penetration depth increased. However, SEM investigation showed more defects in the welded area under these circumstances. The clinical significance is that during selection of the welding parameters the thickness of the components to be welded should be considered to achieve an extended welded area without the induction of micro-structural defects.

  18. Comparison on welding mode characteristics of arc heat source for heat input control in hybrid welding of aluminum alloy

    Science.gov (United States)

    Song, Moo-Keun; Kim, Jong-Do; Oh, Jae-Hwan

    2015-03-01

    Presently in shipbuilding, transportation and aerospace industries, the potential to apply welding using laser and laser-arc hybrid heat sources is widely under research. This study has the purpose of comparing the weldability depending on the arc mode by varying the welding modes of arc heat sources in applying laser-arc hybrid welding to aluminum alloy and of implementing efficient hybrid welding while controlling heat input. In the experimental study, we found that hybrid welding using CMT mode produced deeper penetration and sounder bead surface than those characteristics produced during only laser welding, with less heat input compared to that required in pulsed arc mode.

  19. Autogeneous Laser and Hybrid Laser Arc Welding of T-joint Low Alloy Steel with Fiber Laser Systems

    Science.gov (United States)

    Unt, A.; Lappalainen, E.; Salminen, A.

    This paper is focused on the welding of low alloy steels S355 and AH36 in thicknesses 6, 8 and 10 mm in T-joint configuration using either autogeneous laser welding or laser-arc hybrid welding (HLAW) with high power fiber lasers. The aim was to obtain understanding of the factors influencing the size of the fillet and weld geometry through methodologically studying effects of laser power, welding speed, beam alignment relative to surface, air gap, focal point position and order of processes (in case of HLAW) and to get a B quality class welds in all thicknesses after parameter optimization.

  20. T-joints of Ti alloys with hybrid laser-MIG welding: macro-graphic and micro-hardness analyses

    Science.gov (United States)

    Spina, R.; Sorgente, D.; Palumbo, G.; Scintilla, L. D.; Brandizzi, M.; Satriano, A. A.; Tricarico, L.

    2012-03-01

    Titanium alloys are characterized by high mechanical properties and elevated corrosion resistance. The combination of laser welding with MIG/GMAW has proven to improve beneficial effects of both processes (keyhole, gap-bridging ability) while limiting their drawbacks (high thermal gradient, low mechanical resistance) In this paper, the hybrid Laser-GMAW welding of Ti-6Al-4V 3-mm thick sheets is investigated using a specific designed trailing shield. The joint geometry was the double fillet welded T-joint. Bead morphologies, microstructures and mechanical properties (micro-hardness) of welds were evaluated and compared to those achieved for the base metals.

  1. Microstructure and Strength of Laser Welds of Sub-micron Particulate-reinforced Aluminum Martix Composite Al2O3p/6061Al

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The microstructure of laser welds of sub-micron particulate-reinforced aluminum matrix composite Al2O3p/6061Al and the weldability of the material were studied.Experimental results indicated that because of the huge specific surface area of the reinforcement,the interfacial reaction between the matrix and the reinforcement was restrained intensively at elevated temperature and pulsed laser beam.The main factor affecting the weldability of the composite was the reinforcement segregation in the weld resulting from the push of the liquid/solid interface during the solidification of the molten pool.The laser pulse frequency directly affected the reinforcement segregation and the reinforcement distribution in the weld,so that the weldability of the composite could be improved by increasing the laser pulse frequency.On the bases of this,a satisfactory welded joint of sub-micron particulate-reinforced aluminum matrix composite Al2Op/6061Al was obtained by using appropriate welding parameters.

  2. Structure Character of M-A Constituent in CGHAZ of New Ultra-Low Carbon Bainitic Steel under Laser Welding Conditions

    Institute of Scientific and Technical Information of China (English)

    Lin ZHAO; Wuzhu CHEN; Xudong ZHANG; Jiguo SHAN

    2006-01-01

    800 MPa grade new ultra-low carbon bainitic (NULCB) steel is the recently developed new generation steel.The microstructure in the coarse-grained heat-affected zone (CGHAZ) of NULCB steel under laser welding conditions was investigated by thermal simulation. The influence of the cooling time from 800℃ to 500℃,t8/5 (0.3~30 s), on the microstructure of the CGHAZ was discussed. The experimental results indicate that the microstructure of the CGHAZ is only the granular bainite which consists of bainitic ferrite (BF) lath and M-A constituent while t8/5 is 0.3~30 s. The M-A constituent consists of twinned martensite and residual austenite, and the change of the volume fraction of the residual austenite in the M-A constituent is very small when t8/5 is between 0.3 and 30 s. The morphology of the M-A constituent obviously changes with the variation of t8/5. As t8/5 increases, the average width, gross and shape parameter of the M-A constituent increase, while the line density of the M-A constituent decreases.

  3. Microstructure and mechanical property in heat affected zone (HAZ in F82H jointed with SUS316L by fiber laser welding

    Directory of Open Access Journals (Sweden)

    S. Kano

    2016-12-01

    Full Text Available This study investigates the microstructure and mechanical property in heat affected zone (HAZ between F82H and SUS316L jointed by 4 kW fiber laser welding at different parameters such as laser scan rate and beam position. OM/FE-SEM observation, EPMA analysis and nano-indentation hardness test were utilized to characterize the microstructure and evaluate the mechanical property. Results show that the HAZ width is dependent on the welding condition. The precipitation of M23C6 particle in HAZ is found to be closely related to the distance from WM/HAZ interface. Decrease in Cr and C concentration in M23C6 depended on the welding condition; the decrease was relatively milder in the case of shifting the beam position to SUS side. Furthermore, the rapid increment in nano-indentation hardness, i.e. ≈2500 MPa, at HAZ/F82H interface was observed regardless of welding parameters. The temperatures at HAZ/F82H interface were estimated from Cr and C concentration change of M23C6 by EPMA. It was revealed that the temperature of HAZ/F82H interface increased with increasing HAZ width, and that the presence of over-tempered HAZ (THAZ region is confirmed only in the specimens welded right on the F82H/SUS interface (no-shift at the laser scan rate of 3 m/min.

  4. Fracture assessment of laser welde joints using numerical crack propagation simulation with a cohesive zone model; Bruchmechanische Bewertung von Laserschweissverbindungen durch numerische Rissfortschrittsimulation mit dem Kohaesivzonenmodell

    Energy Technology Data Exchange (ETDEWEB)

    Scheider, I.

    2001-07-01

    This thesis introduces a concept for fracture mechanical assessment of structures with heterogenuous material properties like weldments. It is based on the cohesive zone model for numerical crack propagation analysis. With that model the failure of examined structures due to fracture can be determined. One part of the thesis contains the extension of the capabilities of the cohesive zone model regarding modelling threedimensional problems, shear fracture and unloading. In a second part new methods are developed for determination of elastic-plastic and fracture mechanical material properties, resp., which are based on optical determination of the specimen deformation. The whole concept has been used successfully for the numerical simulation of small laser welded specimens. (orig.) [German] In der vorliegenden Arbeit wird ein Konzept vorgestellt, mit dem es moeglich ist, Bauteile mit heterogenen Materialeigenschaften, wie z.B. Schweissverbindungen, bruchmechanisch zu bewerten. Es basiert auf einem Modell zur numerischen Rissfortschrittsimulation, dem Kohaesivzonenmodell, um das Versagen des zu untersuchenden Bauteils infolge von Bruch zu bestimmen. Ein Teil der Arbeit umfasst die Weiterentwicklung des Kohaesivzonenmodells zur Vorhersage des Bauteilversagens in Bezug auf die Behandlung dreidimensionaler Probleme, Scherbuch und Entlastung. In einem zweiten Teil werden Methoden zur Bestimmung sowohl der elastischplastischen als auch der bruchmechanischen Materialparameter entwickelt, die zum grossen Teil auf optischen Auswertungsmethoden der Deformationen beruhen. Das geschlossene Konzept wird erfolgreich auf lasergeschweisste Kleinproben angewendet. (orig.)

  5. Estimation of Fatigue Life of Laser Welded AISI304 Stainless Steel T-Joint Based on Experiments and Recommendations in Design Codes

    DEFF Research Database (Denmark)

    Lambertsen, Søren Heide; Damkilde, Lars; Kristensen, Anders Schmidt;

    2013-01-01

    In this paper the fatigue behavior of laser welded T-joints of stainless steel AISI304 is investigated experimentally. In the fatigue experiments 36 specimens with a sheet thickness of 1 mm are exposed to one-dimensional cyclic loading. Three different types of specimens are adopted. Three groups....... The non-welded specimens are used to study the influence of heat and surface effects on the fatigue life. The fatigue life from the experiments is compared to fatigue life calculated from the guidelines in the standards DNV-RP-C203 and EUROCODE 3 EN-1993-1-9. Insignificant differences in fatigue life...... of the welded and non-welded specimens are observed in the experiments and the largest difference is found in the High Cycle Fatigue (HCF) area. The specimens show a lower fatigue life compared to DNV-RP-C203 and EUROCODE 3 EN-1993-1-9 when the spe-cimens are exposed to less than 4.0 1E06 cycles. Therefore, we...

  6. Subtask 12F4: Effects of neutron irradiation on the impact properties and fracture behavior of vanadium-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M.; Loomis, B.A.; Smith, D.L. [Argonne National Lab., IL (United States)

    1995-03-01

    Up-to-date results on the effects of neutron irradiation on the impact properties and fracture behavior of V, V-Ti, V-Cr-Ti and V-Ti-Si alloys are presented in this paper, with an emphasis on the behavior of the U.S. reference alloys V-4Cr-4Ti containing 500-1000 wppm Si. Database on impact energy and cluctile-brittle transition temperature (DBTT) has been established from Charpy impact tests of one-third-size specimens irradiated at 420{degrees}C-600{degrees}C up to {approx}50 dpa in lithium environment in fast fission reactors. To supplement the Charpy impact tests fracture behavior was also characterized by quantitative SEM fractography on miniature tensile and disk specimens that were irradiated to similar conditions and fractured at -196{degrees}C to 200{degrees}C by multiple bending. For similar irradiation conditions irradiation-induced increase in DBTT was influenced most significantly by Cr content, indicating that irradiation-induced clustering of Cr atoms takes place in high-Cr (Cr {ge} 7 wt.%) alloys. When combined contents of Cr and Ti were {le}10 wt.%, effects of neutron irradiation on impact properties and fracture behavior were negligible. For example, from the Charpy-impact and multiple-bend tests there was no indication of irradiation-induced embrittlement for V-5Ti, V-3Ti-1Si and the U.S. reference alloy V-4Cr-4Ti after irradiation to {approx}34 dpa at 420{degrees}C to 600{degrees}C, and only ductile fracture was observed for temperatures as low as -196{degrees}C. 14 refs., 8 figs., 1 tab.

  7. Testing of New Materials and Computer Aided Optimization of Process Parameters and Clamping Device During Predevelopment of Laser Welding Processes

    Science.gov (United States)

    Weidinger, Peter; Günther, Kay; Fitzel, Martin; Logvinov, Ruslan; Ilin, Alexander; Ploshikhin, Vasily; Hugger, Florian; Mann, Vincent; Roth, Stephan; Schmidt, Michael

    The necessity for weight reduction in motor vehicles in order to save fuel consumption pushes automotive suppliers to use materials of higher strength. Due to their excellent crash behavior high strength steels are increasingly applied in various structures. In this paper some predevelopment steps for a material change from a micro alloyed to dual phase and complex phase steels of a T-joint assembly are displayed. Initially the general weldability of the materials regarding pore formation, hardening in the heat affected zone and hot cracking susceptibility is discussed. After this basic investigation, the computer aided design optimization of a clamping device is shown, in which influences of the clamping jaw, the welding position and the clamping forces upon weld quality are presented. Finally experimental results of the welding process are displayed, which validate the numerical simulation.

  8. Solidificação da zona de fusão na soldagem do AISI 304 com inconel 600 por laser de Nd: YAG Microstructure development in Nd: YAG laser welding of AISI 304 and Inconel 600

    Directory of Open Access Journals (Sweden)

    Maurício David M. das Neves

    2009-06-01

    Full Text Available Neste trabalho estudou-se a morfologia de solidificação da zona de fusão, numa junta formada a partir de materiais dissimilares, composta por aço inoxidável austenítico AISI 304 e por liga de níquel Inconel 600, soldada com laser pulsado de Nd:YAG. Os parâmetros do feixe laser e do sistema óptico foram selecionados, visando obter uma solda com penetração total e bom acabamento superficial. A caracterização microestrutural foi realizada por microscopia ótica, onde se observou uma zona de fusão com penetração total do tipo keyhole, a presença de pequenos poros e a ausência de trincas. As juntas soldadas foram caracterizadas também, por meio de microscopia eletrônica de varredura (MEV. Medidas realizadas por espectrometria de raios X por dispersão de energia na zona de fusão indicaram uma distribuição levemente heterogênea de níquel e ferro. Observou-se que o início de solidificação da zona de fusão ocorreu por meio de crescimento epitaxial. A morfologia de solidificação da ZF foi basicamente dendrítica e celular sendo, influenciada pelo gradiente de temperatura, velocidade de solidificação e composição química. As variações de composição química e da morfologia de solidificação não alteraram significativamente os valores de microdureza Vickers na zona de fusão. Resultados obtidos nos ensaios de tração indicaram valores de eficiência de soldagem adequados.An autogenous laser welding of dissimilar materials involving AISI 304 austenitic stainless steels and Inconel 600 nickel alloy was investigated in this study. Hence, the aim of this investigation was to study the solidification and microstructure of fusion zone when using a pulsed Nd:YAG laser. The laser and optical beam parameters were chosen to achieve a good weld with total penetration. Optical microscopy pictures showed a typical keyhole weld with total penetration, small pores and free of cracks. The x-ray spectrometry by energy dispersion

  9. Experimental study of the influence of the laser welding technology improvements on the magnetic force of keep-er%激光焊接技术改进对衔铁磁力影响的实验研究

    Institute of Scientific and Technical Information of China (English)

    钟惠兰; 刘长虹; 张迪; 朱晓斌; 段培佳

    2015-01-01

    Objective To investigate the influence of laser welding technology improvements on the magnetic force of the magnetic attachment after welding of the keeper and the abutment. Methods W600 type magnetic attachment keeper was melted by Nd: YAG laser spot welding machine, with dental high-melting cobalt chrome as the base metal. Speci-mens were divided into three groups: group A was designed with the welding surface groove, group B was designed with the welding surface and the welding parameters was adjusted, group C was the welding surface without groove design. Test the magnetic retention force changes between the three groups and the same magnet. Results Magnetic retention force of each group before and after melting were compared. The magnetic retention force were group A ( 5. 026 ± 0. 047) N, group B ( 4. 922 ± 0. 056) N, group C ( 5. 034 ± 0. 035) N before melting, which became group A ( 4. 296 ± 0. 096) N, group B ( 4. 270 ± 0. 082) N, group C ( 3. 308 ± 0. 066) N after melting. The magnetic retention force of each group declined after melting ( P0. 05) . Conclusion The groove design of the melting surface between keeper and cobalt-chromium alloy could put the melted metal beside keeper during melting process, could save intact magnetic area of the keeper, and could ease the magnetic force decline after laser melting.%目的:探讨改进激光焊接技术对磁性附着体衔铁与基桩焊接后的磁力影响,为临床应用提供实验依据。方法采用Nd:YAG激光点焊机,以牙科高熔钴铬合金为基体金属,对磁性附着体W600型成品衔铁进行焊接。试件分3组:A组作焊接面坡口设计,B组作焊接面坡口设计并调整焊接参数,C组作焊接面无坡口设计。测试焊接后3组试件与同一磁体之间磁性固位力的变化。结果各组磁性固位力焊接前后自身对照:焊接前各组磁性固位力分别为A组(5.026±0.047) N,B组(4.922±0.056) N,C组(5.034±0.035) N,焊接后各组

  10. Experimental Research in Pulsed Laser Welding of High-Silicon Aluminum Alloy%高硅铝合金脉冲激光焊接工艺研究

    Institute of Scientific and Technical Information of China (English)

    燕振君; 赵龙海; 华鹏; 李先芬; 周伟

    2015-01-01

    The paper highlighted the pulsed laser-cladding welding test for joining of Al-27Si; it analyzed the effects of various welding parameters on weld surface quality and weld pool shape. The results showed that welding heat input increased with the increase of welding current, pulse width and laser frequency, thereby increasing weld penetration;weld penetration decreased and inter-ripple distance increased with the increase of welding travel speed. The paper pointed out that improved weld joint was available with welding current of 90A, pulsed width of 2ms, laser frequency of 30Hz and welding travel speed of 200mm/min.%文章采用脉冲激光焊机针对Al-27Si进行了表面脉冲激光熔敷焊接试验,通过调整焊接电流、焊接速度、激光脉宽和激光频率,系统分析研究各种激光焊接参数对焊缝表面成型质量和横截面形状尺寸的影响规律。实验结果表明,提高焊接电流、激光脉冲宽度和频率,均能增加焊接热输入,从而增加焊接熔深;增大焊接速度,焊缝熔深减小,鱼鳞状波纹宽度增大。综合分析,在焊接电流90A、激光脉宽2ms、频率30Hz、焊接速度200mm/min的焊接规范下,能够得到较好的焊接接头。

  11. Effect of Pre/Post T6 Heat Treatment on the Mechanical Properties of Laser Welded SSM Cast A356 Aluminium Alloy

    CSIR Research Space (South Africa)

    Akhter, R

    2007-02-01

    Full Text Available a weld seams h acceptable properties. R. Akhter et al. / Materials Science and Engineering A 447 (2007) 192–196 193 wit centre-to-centr Th condition ejectio configurations an g durin t c hig plasma rate othe h he pool... prone to plasma formation and because it is much avier than helium it transfers more momentum to the weld . In the case of aluminium the weld metal has low viscosity d is easily disturbed. We believed that a mixture of helium d argon would strike...

  12. 激光焊接夹层板结构设计程序开发%Software delopment for laser-welded sandwich panels design

    Institute of Scientific and Technical Information of China (English)

    胡宗文; 刘昆; 张延昌; 王自力

    2015-01-01

    基于 U -I 型、U -IV 型、V -I 型、V -IV 型4种夹层板结构形式,利用 PCL ( Patran Command Language)语言对MSC. Patran进行二次开发,设计开发出折叠式夹层板结构设计程序( FEA-LASCOR)。该程序仅需设计者在用户界面简单操作即能够实现夹层板板格快速建模、屈服强度分析、结果处理等功能。验算分析表明FEA-LASCOR程序具有与传统数值仿真分析一样的精度,并缩短了繁琐的建模工作,显著提高设计分析效率,为夹层板船体结构设计高效、快捷的分析工具。%Based on the four types of folded sandwich panels(U-I, U-IV, V-I, V-IV), the redevelopment of MSC. Patran using Patran Command language is adapt to get a finite element analysis of LASer welded corrugated CORe steel sandwich panels program( FEA-LASCOR) . The program can realize the parametric modeling, analysis, result processing of sandwich panels by entering the Main structural parameters, displacement, load conditions which are needed in the mechanical analysis. Besides ensure the accuracy of the results, FEA - LASCOR can improve the efficiency of operations in the finite element analysis of folded sandwich panels. The FEA-LASCOR can be regard as an efficient and shortcut tool use for the design of sandwich panels.

  13. An Integrated Modeling Approach for Predicting Process Maps of Residual Stress and Distortion in a Laser Weld: A Combined CFD-FE Methodology

    Science.gov (United States)

    Turner, Richard P.; Panwisawas, Chinnapat; Sovani, Yogesh; Perumal, Bama; Ward, R. Mark; Brooks, Jeffery W.; Basoalto, Hector C.

    2016-10-01

    Laser welding has become an important joining methodology within a number of industries for the structural joining of metallic parts. It offers a high power density welding capability which is desirable for deep weld sections, but is equally suited to performing thinner welded joints with sensible amendments to key process variables. However, as with any welding process, the introduction of severe thermal gradients at the weld line will inevitably lead to process-induced residual stress formation and distortions. Finite element (FE) predictions for weld simulation have been made within academia and industrial research for a number of years, although given the fluid nature of the molten weld pool, FE methodologies have limited capabilities. An improvement upon this established method would be to incorporate a computational fluid dynamics (CFD) model formulation prior to the FE model, to predict the weld pool shape and fluid flow, such that details can be fed into FE from CFD as a starting condition. The key outputs of residual stress and distortions predicted by the FE model can then be monitored against the process variables input to the model. Further, a link between the thermal results and the microstructural properties is of interest. Therefore, an empirical relationship between lamellar spacing and the cooling rate was developed and used to make predictions about the lamellar spacing for welds of different process parameters. Processing parameter combinations that lead to regions of high residual stress formation and high distortion have been determined, and the impact of processing parameters upon the predicted lamellar spacing has been presented.

  14. Influence of treatment by vibration in residual stress generated in the laser welding of HSLA and IF steels; Influencia do tratamento de vibracao nas tensoes residuais geradas na soldagem a laser de acos ARBL e IF

    Energy Technology Data Exchange (ETDEWEB)

    Chuvas, T.C.; Fonseca, M.P. Cindra, E-mail: chuvas@vm.uff.b [Universidade Federal Fluminense (PGMEC/UFF), Niteroi, RJ (Brazil). Programa de Pos-graduacao em Engenharia Mecanica; Castello, D.A. [Universidade Federal do Rio de Janeiro (DEM/UFRJ), RJ (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    The stress relieving treatment by vibration is a new technology under development, which has many advantages over thermal methods. In this work was analyzed the surface residual stress generated in the laser welding of biphasic HSLA and IF steels, both used in the automotive industry. Residual stresses were measured by X-ray diffraction, by the sen{sup 2} {Psi} method. Residual stresses generated in the welding of the samples were tensile at all points measured. After welding, the samples were submitted to the mechanical vibration treatment. Some samples presented a significant reduction in the stress values. The welded joints were also characterized by optical microscopy. (author)

  15. Multiphysics Simulation and Experimental Investigation of Aluminum Wettability on a Titanium Substrate for Laser Welding-Brazing Process

    Directory of Open Access Journals (Sweden)

    Morgan Dal

    2017-06-01

    Full Text Available The control of metal wettability is a key-factor in the field of brazing or welding-brazing. The present paper deals with the numerical simulation of the whole phenomena occurring during the assembly of dissimilar alloys. The study is realized in the frame of potential applications for the aircraft industry, considering the case of the welding-brazing of aluminum Al5754 and quasi-pure titanium Ti40. The assembly configuration, presented here, is a simplification of the real experiment. We have reduced the three-dimensional overlap configuration to a bi-dimensional case. In the present case, an aluminum cylinder is fused onto a titanium substrate. The main physical phenomena which are considered here are: the heat transfers, the fluid flows with free boundaries and the mass transfer in terms of chemical species diffusion. The numerical problem is implemented with the commercial software Comsol Multiphysics™, by coupling heat equation, Navier-Stokes and continuity equations and the free boundary motion. The latter is treated with the Arbitrary Lagrangian Eulerian method, with a particular focus on the contact angle implementation. The comparison between numerical and experimental results shows a very satisfactory agreement in terms of droplet shape, thermal field and intermetallic layer thickness. The model validates our numerical approach.

  16. Irradiation creep of dispersion strengthened copper alloy

    Energy Technology Data Exchange (ETDEWEB)

    Pokrovsky, A.S.; Barabash, V.R.; Fabritsiev, S.A. [and others

    1997-04-01

    Dispersion strengthened copper alloys are under consideration as reference materials for the ITER plasma facing components. Irradiation creep is one of the parameters which must be assessed because of its importance for the lifetime prediction of these components. In this study the irradiation creep of a dispersion strengthened copper (DS) alloy has been investigated. The alloy selected for evaluation, MAGT-0.2, which contains 0.2 wt.% Al{sub 2}O{sub 3}, is very similar to the GlidCop{trademark} alloy referred to as Al20. Irradiation creep was investigated using HE pressurized tubes. The tubes were machined from rod stock, then stainless steel caps were brazed onto the end of each tube. The creep specimens were pressurized by use of ultra-pure He and the stainless steel caps subsequently sealed by laser welding. These specimens were irradiated in reactor water in the core position of the SM-2 reactors to a fluence level of 4.5-7.1 x 10{sup 21} n/cm{sup 2} (E>0.1 MeV), which corresponds to {approx}3-5 dpa. The irradiation temperature ranged from 60-90{degrees}C, which yielded calculated hoop stresses from 39-117 MPa. A mechanical micrometer system was used to measure the outer diameter of the specimens before and after irradiation, with an accuracy of {+-}0.001 mm. The irradiation creep was calculated based on the change in the diameter. Comparison of pre- and post-irradiation diameter measurements indicates that irradiation induced creep is indeed observed in this alloy at low temperatures, with a creep rate as high as {approx}2 x 10{sup {minus}9}s{sup {minus}1}. These results are compared with available data for irradiation creep for stainless steels, pure copper, and for thermal creep of copper alloys.

  17. Process Optimization of Dual-Laser Beam Welding of Advanced Al-Li Alloys Through Hot Cracking Susceptibility Modeling

    Science.gov (United States)

    Tian, Yingtao; Robson, Joseph D.; Riekehr, Stefan; Kashaev, Nikolai; Wang, Li; Lowe, Tristan; Karanika, Alexandra

    2016-07-01

    Laser welding of advanced Al-Li alloys has been developed to meet the increasing demand for light-weight and high-strength aerospace structures. However, welding of high-strength Al-Li alloys can be problematic due to the tendency for hot cracking. Finding suitable welding parameters and filler material for this combination currently requires extensive and costly trial and error experimentation. The present work describes a novel coupled model to predict hot crack susceptibility (HCS) in Al-Li welds. Such a model can be used to shortcut the weld development process. The coupled model combines finite element process simulation with a two-level HCS model. The finite element process model predicts thermal field data for the subsequent HCS hot cracking prediction. The model can be used to predict the influences of filler wire composition and welding parameters on HCS. The modeling results have been validated by comparing predictions with results from fully instrumented laser welds performed under a range of process parameters and analyzed using high-resolution X-ray tomography to identify weld defects. It is shown that the model is capable of accurately predicting the thermal field around the weld and the trend of HCS as a function of process parameters.

  18. Experimental and numerical investigations of hybrid laser arc welding of aluminum alloys in the thick T-joint configuration

    Science.gov (United States)

    Mazar Atabaki, M.; Nikodinovski, M.; Chenier, P.; Ma, J.; Liu, W.; Kovacevic, R.

    2014-07-01

    In the present investigation, a numerical finite element model was developed to simulate the hybrid laser arc welding of different aluminum alloys, namely 5××× to 6××× series. The numerical simulation has been considered two double-ellipsoidal heat sources for the gas metal arc welding and laser welding. The offset distance of the metal arc welding and laser showed a significant effect on the molten pool geometry, the heat distribution and penetration depth during the welding process. It was confirmed that when the offset distance is within the critical distance the laser and arc share the molten pool and specific amount of penetration and dilution can be achieved. The models and experiments show that the off-distance between the two heat sources and shoulder width have considerable influence on the penetration depth and appearance of the weld beads. The experiments also indicate that the laser power, arc voltage and type of the filler metal can effectively determine the final properties of the bonds, specifically the bead appearance and microhardness of the joints. The experiments verified the numerical simulation as the thermocouples assist to comprehend the amount of heat distribution on the T-joint coupons. The role of the welding parameters on the mechanism of the hybrid laser welding of the aluminum alloys was also discussed.

  19. Mechanical properties of friction stir welded aluminum alloys 5083 and 5383

    Directory of Open Access Journals (Sweden)

    Jeom Kee Paik

    2009-09-01

    Full Text Available The use of high-strength aluminum alloys is increasing in shipbuilding industry, particularly for the design and construction of war ships, littoral surface craft and combat ships, and fast passenger ships. While various welding methods are used today to fabricate aluminum ship structures, namely gas metallic arc welding (GMAW, laser welding and friction stir welding (FSW, FSW technology has been recognized to have many advantages for the construction of aluminum structures, as it is a low-cost welding process. In the present study, mechanical properties of friction stir welded aluminum alloys are examined experimentally. Tensile testing is undertaken on dog-bone type test specimen for aluminum alloys 5083 and 5383. The test specimen includes friction stir welded material between identical alloys and also dissimilar alloys, as well as unwelded (base alloys. Mechanical properties of fusion welded aluminum alloys are also tested and compared with those of friction stir welded alloys. The insights developed from the present study are documented together with details of the test database. Part of the present study was obtained from the Ship Structure Committee project SR-1454 (Paik, 2009, jointly funded by its member agencies.

  20. Evaluation of High Temperature Corrosion Resistance of Finned Tubes Made of Austenitic Steel And Nickel Alloys

    Directory of Open Access Journals (Sweden)

    Turowska A.

    2016-06-01

    Full Text Available The purpose of the paper was to evaluate the resistance to high temperature corrosion of laser welded joints of finned tubes made of austenitic steel (304,304H and nickel alloys (Inconel 600, Inconel 625. The scope of the paper covered the performance of corrosion resistance tests in the atmosphere of simulated exhaust gases of the following chemical composition: 0.2% HCl, 0.08% SO2, 9.0% O2 and N2 in the temperature of 800°C for 1000 hours. One found out that both tubes made of austenitic steel and those made of nickel alloy displayed good resistance to corrosion and could be applied in the energy industry.

  1. 光束偏移量对钛/铝异种合金激光焊接接头组织和性能的影响%Influence of laser offset on microstructure and mechanical properties of Ti/Al dissimilar joint by laser welding

    Institute of Scientific and Technical Information of China (English)

    宋志华; 吴爱萍; 姚为; 邹贵生; 任家烈; 汪永阳

    2013-01-01

    Laser welding of TA15 and 5A06 alloys with 3 mm in thickness was conducted by focusing laser beam on titanium side, and the aluminum was melted through the heat conduction from titanium side. The effect of laser offset distance on microstructure and mechanical properties of the dissimilar butt joint was investigated. When the laser offset is 0. 1-0. 4 mm, fusion welded joint is formed. When the laser offset is 0.5 mm, fusion welded joint is formed on the upper side of the joint accompanying with Ti-Al intermetallic compounds. Welded-brazed joint is formed on the middle and bottom side of the joint accompanying with continuous Ti-Al intermetallic compounds layer with 1 μm thickness. The tensile strength of joints firstly increased and then decreased with the laser offset increasing. The highest average tensile strength of the joint reaches 181 MPa when the laser offset distance is 0. 5 mm. The joints partly fracture in Ti-Al intermetallic compounds at the interface, and partly fracture at the fusion zone of aluminum alloy.%采用激光进行3mm厚钛合金TA15和铝合金5A06的对接焊,激光束聚焦在钛合金上使钛合金熔化,通过热传导使铝合金熔化,得到了成形良好的接头,分析了光束偏移量对接头组织和性能的影响规律.偏移量为0.1 ~0.4 mm时,形成了熔焊接头.偏移量为0.5mm时,接头上部形成熔焊接头,并形成了Ti-Al金属间化合物.接头中部和下部形成了熔钎焊接头,并形成了一层连续的约1 μm厚的金属间化合物.接头抗拉强度随偏移量的增加先增大后减小,偏移量为0.5mm时,接头强度最大,平均抗拉强度可达到181 MPa,接头部分断裂于钛/铝界面的金属间化合物处,部分断裂于铝合金焊缝区.

  2. 光纤激光焊接工艺参量对底部驼峰的影响%Effect of fiber laser welding parameters on root humps

    Institute of Scientific and Technical Information of China (English)

    周聪; 夏海龙; 陈根余; 李时春; 黎长邹

    2015-01-01

    In order to study influence of welding parameters on root humps in high power fiber laser welding , effect of laser power, welding speed, defocus, flow rate of bottom shielding gas and welding position on root humps was studied based on a single variable method .The results show that , with the increase of laser power , root humps tend to increase at first and then decrease .When welding speed increases , root hump height increases at first and then decreases , root hump spacing decreases significantly.When defocus is near 0mm, root hump tendency is obvious .Under the appropriate flow rate of bottom shielding gas, root hump tendency is reduced .The optimal rate is 15L/min.When welding orientation is 60°, root hump tendency decreases to a certain extent .The results show that reasonable welding parameters can eliminate root hump efficiently .%为了研究高功率光纤激光焊接工艺参量对底部驼峰倾向的影响,采用单一变量方法研究了激光功率、焊接速度、离焦量、下表面保护气体流量及焊接方位的变化对底部驼峰的影响。结果表明,随激光功率的增加,底部驼峰倾向先加大后减小;焊接速率提高时,底部驼峰高度先增加后减小,驼峰间距明显减小;离焦量在0 mm附近时,底部驼峰倾向较大;适当的下表面保护气体流量有助于减小底部驼峰倾向,最佳流量为15L/min;焊接方位为60°时,一定程度上可减小底部驼峰倾向。优化后的工艺参量合理,可有效地消除底部驼峰。

  3. 汽车拼焊板全自动激光焊接系统%Auto spell system of welding plate automatic laser welding

    Institute of Scientific and Technical Information of China (English)

    李斌; 郭涟; 郭平华; 王征; 钟如涛

    2013-01-01

    Has been widely used in automobile manufacturing laser tailor-welded blanks TWBs.the technology can not only reduce the manufacturing cost,vehicle logistics cost,vehicle weight,assembly tolerance,fuel consumption and scrap rate,but also can reduce the number of external reinforcement,simplify the assembly steps,at the same time the collision capability,stamping forming rate and corrosion resistance improving vehicle.A systematic research of automatic laser welding system and welding plate cars,with high precision,fast,flexible magnetic adsorption device for clamping the workpiece and laser cutting-welding integration process,the quality of welding expert database,the integration of online inspection quality detection and tracking system.To realize the full automatic laser tailor integrated with automatic control system of welding production line,realized in a production line of high quality,high efficiency,line,curve and linear range for various types of sheet metal welding.%激光拼焊板已广泛应用于汽车制造业,采用激光拼焊板工艺不仅能够降低整车的制造成本、物流成本、整车重量、装配公差、油耗和废品率,而且可以减少外围加强件数量,简化装配步骤,同时提高车辆的碰撞能力、冲压成型率和抗腐能力.系统研究了汽车拼焊板全自动激光拼焊系统,采用高精度、快速、柔性电磁吸附装置夹紧工件以及激光切割-焊接一体化加工工艺,建立了焊接质量专家数据库,集成了在线检质量检测与焊缝跟踪系统.实现全自动激光拼焊生产线集成与自动控制系统,实现在一条生产线上高质、高效率地进行直线、折线、曲线以及不等厚板多种类型板材的拼焊.

  4. A Software System Used for Automatic Laser Welding Diamond Saw Blade%自动激光焊接金刚石锯片软件系统研究

    Institute of Scientific and Technical Information of China (English)

    徐文胜; 栗合营; 俞梅

    2000-01-01

    The welding strength of diamond saw-blade is extremely demanding. The strength of saw-blade made by conventional sintering and soldering hammer is low, especially at high temperature. Laser welding is an efficient manufacturing method. When using laser welding method to produce diamond saw-blade, the key technique of automation is how to get its plane data. A new method based on 3A is suggested in the paper, namely establishing the model by AME and programming by ADS-C and API function. The software sets work precision according to the input parameters, selects machining texture direction, transacts the diamond saw-blade automatically, and gets the data of the saw-blade sections then output the data to laser welding machine.%金刚石锯片的焊接强度要求极高,传统的烧结加钎焊的方式加工的锯片其强度尤其是高温强度低。激光焊接是一种新的快速成型加工方法。采用激光焊接方法加工金刚石锯片,获取其截面数据是实现自动化加工的关键。经过多年的实践探索,研制出一种新的基于3A的方法。即AME建立模型,ADS-C和API函数编程。利用3A法编制的软件系统根据输入的参数设置加工精度,选择加工纹理方向,能自动对各种锯片进行截面处理,获取其剖面数据,输出到激光焊接设备实现加工的自动化。实践证明是一种有效快捷的方法,克服了STL方法可能存在的空隙和丢失面的缺陷。

  5. Laser welding of fused quartz

    Science.gov (United States)

    Piltch, Martin S.; Carpenter, Robert W.; Archer, III, McIlwaine

    2003-06-10

    Refractory materials, such as fused quartz plates and rods are welded using a heat source, such as a high power continuous wave carbon dioxide laser. The radiation is optimized through a process of varying the power, the focus, and the feed rates of the laser such that full penetration welds may be accomplished. The process of optimization varies the characteristic wavelengths of the laser until the radiation is almost completely absorbed by the refractory material, thereby leading to a very rapid heating of the material to the melting point. This optimization naturally occurs when a carbon dioxide laser is used to weld quartz. As such this method of quartz welding creates a minimum sized heat-affected zone. Furthermore, the welding apparatus and process requires a ventilation system to carry away the silicon oxides that are produced during the welding process to avoid the deposition of the silicon oxides on the surface of the quartz plates or the contamination of the welds with the silicon oxides.

  6. Laser welding of fused silica glass with sapphire using a non- stoichiometric, fresnoitic Ba2TiSi2O8·3 SiO2 thin film as an absorber

    Science.gov (United States)

    de Pablos-Martín, A.; Lorenz, M.; Grundmann, M.; Höche, Th.

    2017-07-01

    Laser welding of dissimilar materials is challenging, due to their difference in coefficients of thermal expansion (CTE). In this work, fused silica-to-sapphire joints were achieved by employment of a ns laser focused in the intermediate Si-enriched fresnoitic glass thin film sealant. The microstructure of the bonded interphase was analyzed down to the nanometer scale and related to the laser parameters used. The crystallization of fresnoite in the glass sealant upon laser process leads to an intense blue emission intensity under UV excitation. This crystallization is favored in the interphase with the silica glass substrate, rather than in the border with the sapphire. The formation of SiO2 particles was confirmed, as well. The bond quality was evaluated by scanning acoustic microscopy (SAM). The substrates remain bonded even after heat treatment at 100 °C for 30 min, despite the large CTE difference between both substrates.

  7. Effects of stainless steel copper plating on YAG laser welding of aluminum/steel%不锈钢表面镀铜对铝/钢 YAG 激光焊接的影响

    Institute of Scientific and Technical Information of China (English)

    李玉龙; 李鹤; 王裕波; 余啸; 温昌金; 崔庆波

    2016-01-01

    对0.3 mm 厚的316L 不锈钢/6061铝合金进行了脉冲激光(YAG)封边焊接试验。为了改善铝钢的冶金结合,对不锈钢表面进行了镀 Cu 处理,对比了镀铜前后的焊接情况;利用光学显微镜、扫描电镜及能谱分析等方法研究了接头界面区显微组织特征、熔合情况、元素分布和断口形貌。结果表明:对于铝/钢直接焊接,焊接电流 I =130 A,激光脉宽 D =4 ms,激光频率 f=13 Hz,焊接速度 V =150 mm /min,气体流量25 L/min,零离焦时,焊缝平整、成型美观。镀铜层形成了铝钢焊接的过渡层,减缓了界面处液态金属传递,抑制了铁铝之间的熔合,铝钢熔合线向钢一侧偏移。不锈钢未镀铜情况下,焊接接头组织主要由靠近铝一侧的针状或粗大板条状 Fe2 Al5及靠近钢一侧的 FeAl 组成;镀铜后 Cu 主要固溶到 Fe 中,接头界面组织主要由(Fe,Cu)2 Al5、(Fe,Cu)3 Al 组成。镀铜前后接头拉伸断口形貌未发生明显变化,然而,接头强度明显提高,提高约40.32%,达到15.63 N /mm。%31 6L stainless steel and 6061 aluminum alloy with the thickness of 0.3 mm were jointed by using YAG la-ser welding method.In order to improve the metallurgical bonding characteristics of aluminum and steel,stainless steel was plated with a Cu coating.Welding effects of aluminum/steel were compared before and after copper plating.Microstructure,fusion effect,element distribution and fracture morphology of welding joints were studied by optical microscope,scanning electron microscope,energy dispersive spectrometer.The results show that when the weld-ing conditions were welding current of 1 30 A,laser pulse width of 4 ms,laser frequency of 1 3 Hz,welding speed of 1 50 mm/min,the gas flow rate of 25 L/min and defocusing amount of 0mm,the appearance and quality of the welding joint were good.The Cu-coating layer as transition layer of aluminum and

  8. 高功率CO2激光焊中He-Ar侧吹气体组分研究%Study on Side Assist Blowing Gas with Different Composition in High Power CO2 Laser Welding

    Institute of Scientific and Technical Information of China (English)

    刘必轩; 李国华; 蔡艳; 吴毅雄

    2011-01-01

    Laser induced plasma can affect the process stability and seam quality in high power CO2 laser welding.As the normal suppression method, pure helium is gradually replaced with He-Ar mixed gas for economical efficiency,especially the He content is more than 50%.The qualified E grade steel seam with 12 mm thickness was welded, when He-Ar ratio was 4:6.Plasma characteristics and its interaction with laser beam were investigated through computational fluid dynamics model for high power CO2 laser welding-induced plasma.%在高功率CO2激光深熔焊中,光致等离子体的抑制是保证熔深、稳定焊接过程的关键技术之一.常用的抑制方法是侧吹氦气,而采用氦氩混合气体可降低生产成本,特别是当氦气含量高于50%时.本文采用氦氩比为4:6的混合气体.对12mm厚船用E级钢板进行高功率CO2激光焊接,通过工艺参数优化实现了稳定的焊接过程,全熔透焊缝的质量达到船级社标准.采用流体力学方法建立了高功率CO2激光焊光致等离子体的物理数学模型,分析了氦氩混合气体侧吹时的等离子体特性及对激光能量的影响.

  9. Research status and development tendency of welding technology of AZ31B magnesium alloy%AZ31B镁合金焊接技术研究现状及发展方向

    Institute of Scientific and Technical Information of China (English)

    刘奋军; 王憨鹰

    2013-01-01

    Welding characteristics of magnesium alloy are analyzed,and welding processes of AZ31B magnesium alloy are introduced,including laser welding,brazing,diffusion welding,friction stir welding,TIG,electron beam welding and so on. The future directions of welding technology of AZ31B magnesium alloy are pointed out.%分析镁合金的焊接特点,综述了近年来AZ31B镁合金的焊接方法,包括激光焊、钎焊、扩散焊、搅拌摩擦焊、TIG焊、电子束焊等,展望了AZ31B镁合金的焊接研究方向。

  10. The design of cobalt-free, nickel-based alloy powder (Ni-3) used for sealing surfaces of nuclear power valves and its structure of laser cladding coating

    Energy Technology Data Exchange (ETDEWEB)

    Fu Geyan, E-mail: fugeyan@suda.edu.c [School of Mechanical and Electric Engineering, Soochow University, Suzhou 215021 (China); Liu Shuang [School of Mechanical and Electric Engineering, Soochow University, Suzhou 215021 (China); Fan Jiwei [School of Materials Science and Chemical Engineering, Zhongyuan University of Technology, Zhengzhou 450007 (China)

    2011-05-15

    Research highlights: The Ni-3 Co-free alloy coating prepared by laser welding. Ni-3 alloy has excellent combination with stainless steel base. Ni-3 alloy containing those strengthening phases could have excellent wear resistance and anti-oxidation ability at high temperature. - Abstract: To meet the demand of cobalt-free for the cladding coating materials used on sealing surface of nuclear power valves, a new Co-free, Ni-Cr based alloy powder (Ni-3) has been developed. It has been successfully coated on the surface of stainless steel as the strengthening layer. The XRD result reveals that the primary phase of cladding coating is Ni-based solid solution, and the carbides M{sub 7}C{sub 3} and M{sub 23}C{sub 6} as well as several A{sub 3}B types of {gamma}' strengthening phases. It indicates that the alloy possesses the high wear resistance, good corrosion resistance and high temperature tolerance. The test results suggest that the micro-hardness of Ni-3 corresponds to that of alloy Stellite 6 which containing cobalt and currently used as material for nuclear power valves. Hence, the developed Ni-3 alloy powder can be the hopeful candidate material for Co-free cladding material used on the surface of nuclear power valves; it can reduce the nuclear pollution and save the expensive metals.

  11. Analytic studies of test problems of laser welds in consideration of tolerated hardness peaks. Final report; Analytische Untersuchungen der Pruefproblematik an laserstrahlgeschweissten Verbindungen unter besonderer Beruecksichtigung der zu tolerierenden Haertespitzen. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-07-01

    Test methods for laser welds were investigated under the following aspects: 1. Setting a defined cracking path by changing the test piece geometry - is it possible and does it make sense? 2. Can the results obtained with changed test piece geometries be applied to standard test pieces? 3. Is crack displacement typical of small test pieces, or is it observable in real components as well? 4. Should the cracking path be predefined at all if it results in 'non-realistic' fractures? The focus was on notched bar impact tests. [German] Ziel des Forschungsvorhabens war die Ermittlung geeigneter Pruefverfahren zur Charakterisierung einer Laserstrahlschweissnaht. Folgende Fragen sollten geklaert werden: 1. Ist es moeglich und sinnvoll, mit einer Aenderung der Probengeometrie (z.B. Einbringen von Seitenkerben) den Rissverlauf in das aufgehaertete Laserschweissgut zu zwingen? 2. Welche Aussagen liefern uns die Ergebnisse dieser abgeaenderten Probengeometrie und inwiefern sind diese vor allen Dingen beim Kerbschlagbiegeversuch auf die Ergebnisse der standardisierten Probengeometrie zu uebertragen? 3. Ist das Rissauswandern ein nur fuer Kleinproben typisches Verhalten oder wird es auch bei realen Bauteilen beobachtet? 4. Ist es sinnvoll, den Rissverlauf in die sproede, aufgehaertete Schweissnaht zu zwingen, obwohl daraus ein 'realitaetsfernes' Bruchverhalten resultiert? Dabei wurde der Schwerpunkt auf die Untersuchung des Kerbschlagbiegeversuches gelegt. (orig.)

  12. Metallurgical phenomena in laser finishing: Interdependences between solidification morphologies and hot cracking in laser welding of mostly austenitic materials. Final reportc; Metallkundliche Phaenomene der Laserstrahlmaterialbearbeitung. Teilvorhaben: Zusammenhaenge zwischen Erstarrungsmorphologien und Heissrissentstehung beim Laserschweissen von vornehmlich austenitischen Werkstoffen. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Schobbert, H.

    2000-06-01

    Austentic stainless steels are widely used in safety relevant applications such as chemical plant industry or off-shore industry. Due to the rapid development of laser welding processes, the economical efficiency increases and leads to a growing interest in industry for the production of, for example, straight bead welded pipes. A specific problem of laser welding is the economically desirable high welding speed, which leads in austenitic stainless steels to a change of solidification mode and thus, to a restricted hot cracking resistance. Thus, the solidification morphologies of austenitic stainless steels near the eutectic trough during laser welding were investigated. Thereby, the main aspect was the evaluation of a short-term metallurgical kinetic effects under rapid solidification conditions. It was proven that three widely used stainless steels (1.4828, 1.4306, and 1.4404) show a transition of primary solidifcation mode from primary ferritic to primary austenitic solidification depending on the solidification rate. The approximate value of the critical soldification rate can be determined using a newly developed model by analyzing the geometric structures of solidification. The critical solidification rate for the transition of the solidification mode depends on the chemical composition of the base metal. It was shown that austenitic stainless steels have a critical solidification rate of approximately 1 m/min. As a main result, it was proven that a transition of the solidification mode to primary austenitic solidification promotes the predicted susceptibiliyy of hot cracking. For this, a hot cracking test assembly has been developed in order to determine the hot cracking behavior under laser beam conditions. In contrast to existing hot crack tests, a critical strain rate for hot crack initiation could be measured. A classification of the materials with respect to their hot cracking susceptibility under the solidification conditions during laser welding can

  13. Characterization the microstructure of pulsed Nd:YAG welding method in low frequencies; correlation with tensile and fracture behavior in laser-welded nitinol joints

    Science.gov (United States)

    Shojaei Zoeram, Ali; Rahmani, Aida; Asghar Akbari Mousavi, Seyed Ali

    2017-05-01

    The precise controllability of heat input in pulsed Nd:YAG welding method provided by two additional parameters, frequency and pulse duration, has made this method very promising for welding of alloys sensitive to heat input. The poor weldability of Ti-rich nitinol as a result of the formation of Ti2Ni IMC has deprived us of the unique properties of this alloy. In this study, to intensify solidification rate during welding of Ti-rich nitinol, pulsed Nd:YAG laser beam in low frequency was employed in addition to the employment of a copper substrate. Specific microstructure produced in this condition was characterized and the effects of this microstructure on tensile and fracture behavior of samples welded by two different procedures, full penetration and double-sided method with halved penetration depth for each side were investigated. The investigations revealed although the combination of low frequencies, the use of a high thermal conductor substrate and double-sided method eliminated intergranular fracture and increased tensile strength, the particular microstructure, built in the pulsed welding method in low frequencies, results to the formation of the longitudinal cracks during the first stages of tensile test at weld centerline. This degrades tensile strength of welded samples compared to base metal. The results showed samples welded in double-sided method performed much better than samples welded in full penetration mode.

  14. 高频微振条件下激光焊接组织研究%Microstructure Characteristic of Laser Welded Joint under High Frequency Micro-vibration Condition

    Institute of Scientific and Technical Information of China (English)

    陈轩; 卢庆华; 张静; 张成; 蔡遵武

    2016-01-01

    为了研究振动工艺在激光焊接方面的应用,选用工业纯铁为研究对象,进行不同激光焊接参数与振动频率下的高频微振光纤激光焊接,达到优化接头成形,提高焊接质量的目的。利用超景深显微镜观察焊接接头宏观形貌,利用扫描电镜分析接头微观组织,利用显微硬度计测量焊接接头显微硬度分布。结果表明:在高频微振激光焊接中,施加振动可增加焊接接头熔深。焊缝晶粒细化,表现为振动频率越快,晶粒越细小。振动加速度可以作为振幅的替代参量;当振动频率与材料本身固有振动频率相近时,振动加速度越大,晶粒细化作用不明显。当激光功率为3000 W、离焦量为−10 mm、焊接速度为1.2 m/min、振动频率为118 Hz、振动加速度为36.1 m/s2时,焊接接头的整体平均显微硬度由无振动条件下的273.3 HV降低到244.6 HV,且组织晶粒细化最明显。%To study the application of vibratory process on laser welding, the industrial pure iron is selected in this research. Different laser welding parameters and vibratory frequency parameters are carried out to optimize the welding joint forming and to improve the welding quality. The cross-section morphology, microstructure and microhardness of the welding joint are studied by optical microscope, scanning electron microscope and microhardness tester respectively. The results indicate that the depth of fusion is increased by vibration. The grains in weld metal are dramatically refined at a higher vibration frequency. On the other hand, vibration acceleration can be used as an alternative parameter for vibratory amplitude. Under the condition that the applied vibration frequency is close to the inherent vibration frequency of the material, the grain refining effect is not obvious when the vibration acceleration becomes higher. The average value of welding joint microhardness is decreased from 273.3 HV without

  15. Effects of High Al and Hf Content on Weldability of Ni3Al Based Alloy by Laser Welding%高Al、Hf含量对Ni3Al基合金激光焊接性能的影响

    Institute of Scientific and Technical Information of China (English)

    高海芸; 何润; 张冬云; 鹿堃

    2015-01-01

    为了研究高Al、Hf含量对Ni3Al基合金焊接性能的影响,采用激光焊接3种成分合金,分析焊缝凝固机理,并对比所得裂纹敏感性,同时从预热温度、激光光源性质等方面研究激光焊接工艺.Al元素成分增加,使合金降低了焊缝裂纹中偏析较严重的Mo元素含量,并使凝固过程的脆性温度范围减小,离共晶区较远,致使凝固组织(γ+γ')共晶相减少.Hf元素含量增加使枝晶间得到良好的填充,使其相变成细密羽毛状(γ+γ ')共晶体,明显降低合金的裂纹敏感性.通过调节母材预热温度,激光波长,在冷却速度较快时能够在一定程度上降低裂纹的敏感性,但仍未完全消除裂纹.而采用波长较短、光斑面积较大的半导体激光焊接得到无裂纹焊缝.

  16. Simulation Analysis on Laser Welding 7075 Al Alloy Based on Computer Simulation Technique%基于计算机技术铝合金7075激光焊接仿真分析

    Institute of Scientific and Technical Information of China (English)

    钱晓平

    2013-01-01

    利用计算机分析技术对7075铝合金激光焊接过程进行了动态模拟与分析,在对激光焊接温度场进行数值模拟的基础上,分析铝合金7075薄板残余应力和变形.结果表明:采用激光焊接功率为4kW、焊接速度为20 mm/s时,其焊后变形为0.16 mm,焊后残余应力也相对较小,并没有超过铝合金7075的屈服强度455 MPa,这表明采用该激光焊接工艺能够成功实现7075铝合金的激光焊接,而不产生明显的焊接变形和过大的残余应力.

  17. Microstructure of laser-welded joints of Fe-Mn-Al-Si TRIP/TWIP steels%Fe-Mn-Al-Si系TRIP/TWIP钢激光焊接接头的微观组织研究

    Institute of Scientific and Technical Information of China (English)

    谢盼; 伍翠兰; 艾倍倍; 陈汪林; 陈燕; 陈亚

    2013-01-01

    采用光纤激光器对两种锰含量分别为20wt.%和29wt.%的Fe-Mn-Al-Si系TRIP/TWIP钢进行激光焊接.利用扫描电子显微镜(SEM)、能谱仪(EDS)、电子背散射衍射仪(EBSD)和透射电子显微镜(TEM)对接头的显微组织进行研究.结果表明:靠近熔合线的焊缝组织以柱状晶为主,而焊缝心部为细小的等轴晶且出现大量AlN纳米颗粒;焊缝组织的孪晶界比例比母材的大幅度降低,但仍然达到了15.8%;熔合线宽1 μm,富Fe、Mn而贫Al、Si;焊缝在凝固过程中,先形成γ-奥氏体,当遇到应力集中时发生局部ε-马氏体的相变来缓解应力,避免裂纹形成.%Two types of Fe-Mn-Al-Si TRIP/TWIP steels with different Mn concentrations,which are respectively 20 wt% and 29 wt%,were welded by fiber laser welding technique.The microstructures of the weld joints were investigated using scanning electron microscope (SEM),X-ray energy disperse spectroscopy (EDS),electron backscatter diffraction technology (EBSD) and transmission electron microscopy (TEM).The results show that the fusion zone (FZ) adjacent to the fusion lines was made up of columnar grains while the centre of the FZ consisted of equiaxed grains,in which a great deal of AlN nano-particles were formed.The fraction of twin boundaries of FZ is about 15.8% although the twin boundaries have decreased greatly compared with that of the base materials.The fusion lines are rich in Fe and Mn but lack of Al and Si.In the process of solidification of the FZ,the austenite first formed and some austenite transformed into ε-martensite at the stress concentration regions,which can relieve some stress and prevent formation cracks.

  18. Effects of Nd:YAG laser pulse frequency on the surface treatment of Ti 6Al 4V alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gursel, Ali [International University of Sarajevo (Bosnia and Herzegovina). Dept. of Mechanical Engineering

    2016-07-01

    The desirable properties of titanium and titanium alloys, including excellent corrosion resistance, high strength to weight ratio and high operating temperature, have led to their successful application in various fields such as the medical and aerospace industries. Among the reliable treatment techniques, laser welding can provide significant advantages for the titanium alloys because of its precision, rapid processing capability and ability to control the welding parameters and their effects. The morphology and the quality of pulsed seam welds are directly or synergistically influenced by the Nd:YAG laser parameters of pulse shape, energy, duration, travel speed, peak power and frequency of repetition. In this study, a 1.5 mm thick Ti-6Al-4V alloy sheet surface was treated by SigmaLaser {sup registered} 300 Nd:YAG pulsed laser. The influence of the pulse frequency on seam morphology and surface effects was then investigated. The seam and surface quality were characterized in terms of weld morphology and microhardness. The results showed that, for Nd:YAG laser seams used for surface treatment, pulse repetition was more effective on the cooling rate than had been expected.

  19. INVESTIGATION OF LASER BEAM WELDING PROCESS OF AZ61 MAGNESIUM-BASED ALLOY

    Institute of Scientific and Technical Information of China (English)

    H.Y. Wang; Z.J. Li

    2006-01-01

    Laser welding process of AZ61 magnesium alloys is investigated using a special CO2 laser experimental system. The effect of processing parameters including laser power, welding speed,and protection gas flow at the top and bottom is researched The results show that an ideal weld bead can be formed by choosing the processing parameters properly. An optimized parameter range is obtained by a large number of experiments. Among them, laser power and welding speed are the two main parameters that determine the weld width and dimensions. The protect gas flow rate has a slight effect on the weld width, but it directly effects the surface color of the weld. The test results for typical welds indicate that the microhardness and tensile strength of the weld zone are better than that of the base metal. A fine-grained weld region has been observed and no obvious heat-affected zone is found. The weld zone mainly consists of small α-Mg phase, (α +Al12Mg17), and other eutectic phases. The small grains and the eutectic phases in the joint are believed to play an important role in the increase of the strength of welds for AZ61 magnesium alloys.

  20. Investigation of 2024 A-Alloy Welding Joint of Different Welding Technology%国产2024铝合金不同连接工艺下组织和性能的研究

    Institute of Scientific and Technical Information of China (English)

    虞文军; 陈静

    2012-01-01

    With the aid of laser welding, thin-wall 2024 A-alloy structure was welded; moreover, the welding joint of different welding technology was contrast and investigated. During the welding process, the 2024 A-alloy was leaning to form the gas porosity and crack, yet after laser welding, the crack was vanished. In the mechanical properties test, the tensile properties and fatigue of riveting structure and dot welding joint was deteriorative compared with base metal while bending properties was accepted; TIG welding joint has comparable tensile strength but poor ductility and fatigue properties; laser welding joint has the best combination properties and fatigue properties, whose fatigue properties was close to that of base metal, whether at high or low stress level.%以先进的柔性激光焊接工艺为手段,在局部保护条件下实现了铝合金薄壁结构的焊接,并针对铆接、点焊、TIG焊、激光焊(不填料)三种传统焊接方法开展工艺研究,发现2024铝合金焊接工艺过程易于形成的冶金缺陷主要有气孔和裂纹,而高能量输入的激光焊可解决裂纹这一问题;性能试验结果表明:铆接和电阻点焊拉伸性能较母材相比降低幅度大,弯曲性能损失幅度小,但疲劳性能很差;TIG焊试件的拉伸性能尚可,但塑性损失较大,并且疲劳性能较母材相比有较大幅度的降低;激光焊试件的综合力学性能有较大幅度的改善,并且疲劳性能最好,无论是在高应力水平还是低应力水平均略低于母材.

  1. Plasma Arc Augmented CO2 laser welding

    DEFF Research Database (Denmark)

    Bagger, Claus; Andersen, Mikkel; Frederiksen, Niels

    2001-01-01

    In order to reduce the hardness of laser beam welded 2.13 mm medium strength steel CMn 250, a plasma arc has been used simultaneously with a 2.6 kW CO2 laser source. In a number of systematic laboratory tests, the plasma arc current, plasma gas flow and distance to the laser source were varied...... with all laser parameters fixed. The welds were quality assessed and hardness measured transversely to the welding direction in the top, middle and root of the seam. In the seams welded by laser alone, hardness values between 275 and 304 HV1 were measured, about the double of the base material, 150 HV1...

  2. Numerical Simulation Of The Laser Welding

    Directory of Open Access Journals (Sweden)

    Aleksander Siwek

    2008-01-01

    Full Text Available The model takes into consideration thermophysical and metallurgical properties of theremelting steel, laser beam parameters and boundary conditions of the process. As a resultof heating the material, in the area of laser beam operation a weld pool is being created,whose shape and size depends on convection caused by the Marangoni force. The directionof the liquid stream depends on the temperature gradient on the surface and on the chemicalcomposition as well. The model created allows to predict the weld pool shape depending onmaterial properties, beam parameters, and boundary conditions of the sample.

  3. Eco-efficiency of laser welding applications

    Science.gov (United States)

    Kaierle, Stefan; Dahmen, Martin; Güdükkurt, Okan

    2011-05-01

    As widely known laser materials processing has some advantages regarding local heat input and controllability. In many fields applications were developed which are not accessible for conventional thermal processing. In other fields laser-supported manufacturing techniques are a valuable alternative. On the one hand laser techniques enable increased processing speed and less post-processing, leading to an increased productivity. On the other hand low efficiencies in the energy conversion seem to be a major drawback and apparently limit the range of applications. In the frame of conventional processing schemes laser beam welding requires a high utilization in order to run economically. Main advantages lie in the reduced consumption of material and the reduced efforts in post processing. Because of the locally concentrated heat input process emissions are lower which reduces energy and material consumption in the auxiliary chain. To make full use of the often-conjured flexibility a multitude of manufacturing schemes had been developed and adapted. In order to appraise the versatility of laser driven processing techniques a cost and benefit analysis based on a life-cycle approach is conducted including both, economics and ecology. Eco-efficiency is rated by a variation of the BASF method. Taking into account the reduced consumption of consumables, reduced effort for preparation and post-processing, and focusing on specific application ranges a positive environmental impact can be proven.

  4. Low distortion laser welding of cylindrical components

    Science.gov (United States)

    Kittel, Sonja

    2011-02-01

    Automotive components are for the most part cylindrical and thus the weld seams are of radial shape. Radial weld seams are usually produced by starting at a point on the component's surface rotating the component resulting in an overlap zone at the start/end of the weld. In this research, it is shown that the component's distortion strongly depends on the overlap of weld start and end. A correlation between overlap zone and distortion is verified by an experimental study. In order to reduce distortion generated by the overlap zone a special optics is used which allows shaping the laser beam into a ring shape which is then focused on the cylindrical surface and produces a radial ring weld seam simultaneously by one laser pulse. In doing this, the overlap zone is eliminated and distortion can be reduced. Radial weld seams are applied on precision samples and distortion is measured after welding. The distortion of the precision samples is measured by a tactile measuring method and a comparison of the results of welding with the ring optics to reference welds is done.

  5. Forming Tests for Laser Welded Blanks

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Rasmussen, Mads

    1998-01-01

    In this paper different means for testing the formability of new material combinations used as tailored blanks in the automotive industry are presented. The following forming techniques will be described and their benefits and drawbacks presented :Limiting Dome Height test (LDH)Limiting Drawing...

  6. Detection of seam tracking offset based on infrared image during high-power fiber laser welding%大功率光纤激光焊焊缝跟踪偏差红外检测方法

    Institute of Scientific and Technical Information of China (English)

    高向东; 莫玲; 仲训杲; 游德勇; Katayama Seiji

    2011-01-01

    精确控制激光束使其始终对准并跟踪焊缝是保证激光焊接质量的前提.针对大功率(激光功率10kW)光纤激光焊接304型不锈钢紧密对接焊缝(间隙为0—0.1mm),研究一种基于红外热像的焊缝跟踪偏差检测新方法.采用红外传感高速摄像机摄取焊接区域熔池红外动态热像,分析激光束对准和偏离焊缝中心时的熔池温度分布和红外辐射特性,以熔池匙孔形变参数和热堆积效应参数作为激光束与焊缝中心偏差检测特征值,通过图像识别技术研究和分析特征值与焊缝偏差之间的关系.激光焊接试验结果表明,熔池匙孔形变参数和热堆积效应参数与焊缝偏差之间存在%Seam tracking is a significant precondition to obtain good welding quality.During the laser welding,the laser beam focus must be controlled to follow the welding seam accurately.A novel approach to detecting the offset between the laser beam focus and the welding seam based on infrared image processing is investigated during high-power fiber laser butt-joint welding of type 304 austenitic stainless steel plates at a continuous wave fiber laser power of 10 kW.The joint gap width is less than 0.1 mm.An infrared sensitive high speed camera arranged in off-axis direction of laser beam is used to capture the dynamic thermal images of a molten pool.The characteristics of thermal distribution and infrared radiation of the molten pool,when the laser beam focus is deviated from the welding seam center,are analyzed.Two parameters called the keyhole morphological parameter and the heat accumulation effect parameter are defined as the characteristic values of seam tracking offset to determine the offset between the laser beam focus and the desired welding seam.Also,the image processing technique is used to analyze the infrared images of the molten pool,which indicates the presence of mathematic correlation between the defined two parameters and the seam tracking

  7. 激光焊接工艺参数对Cr13Mo1Si1V1钢焊缝成形的影响%Effect of laser welding technological parameters on weld shape of Cr13Mo1Si1V1 steel

    Institute of Scientific and Technical Information of China (English)

    冉传海; 潘全喜

    2012-01-01

    The pulse energy and the pulse width are main technical parameters of pulse laser welding process.They make a great influence on the weld appearance and size.The welded joints of Crl3MolSilVl steel are made by laser welding process.Researched on the effect of the pulse energy and the pulse width for weld cross section size.The results showed that,when the laser pulse energy increased,the weld width increased obviously,the penetration and the concave depth increased slightly,weld depth to width ratio decreases.When the pulse width increased,depth of penetration increased,but in other conditions remain unchanged,the pulse width increases has a critical value,the pulse width to the critical value,the penetration became lighter.%对Cr13Mo1Si1V1钢进行激光焊接,研究脉冲能量和脉冲宽度对焊缝横截面尺寸的影响规律.结果表明,当激光脉冲能量增大时,焊缝熔宽明显增大,熔深和下凹深度稍有增加,焊缝深宽比减小;当脉冲增度增加时,熔深有所增加,但在其他工艺条件不变的情况下,脉冲宽度的增加有一个临界值,脉冲宽度增至临界值后,熔深反而变浅.

  8. FEM Simulation and Experimental Validation of LBW Under Conduction Regime of Ti6Al4V Alloy

    Science.gov (United States)

    Churiaque, C.; Amaya-Vazquez, M. R.; Botana, F. J.; Sánchez-Amaya, J. M.

    2016-08-01

    Laser Beam Welding (LBW) is an advanced process to join materials with a laser beam of high energy density. LBW is especially suitable to join titanium alloys, as it allows high localization and low size of the melting pool, reducing considerably the energy of the process, in comparison with other welding technologies. Among the two widely known welding regimes, conduction and keyhole, the former is claimed to be a viable alternative to keyhole, mainly because it is a very stable process, provides high-quality welds free of defects, and involves lower laser cost. In the present work, a Finite Element Method (FEM) has been developed to simulate the LBW of Ti6Al4V alloy under conduction regime. The "Goldak double ellipsoid model" has been taken for the first time to simulate this LBW conduction process. In order to refine and validate the model, experimental conduction welding tests were performed on Ti6Al4V pieces with a high-power diode laser. Microstructural analyses and hardness measurements were also performed on the laser weld beads to identify the generated phases. Distortion and residual stresses were also obtained from the FEM simulations. An excellent agreement between the simulation and experimental results was found regarding the bead morphology and phase transformations.

  9. Status and Development of Laser Processing of Magnesium Alloys%镁合金的激光加工现状与发展

    Institute of Scientific and Technical Information of China (English)

    谢丽初; 全亚杰

    2012-01-01

    The status of laser application in processing of magnesium alloys was systematically reviewed. The equipment and technology for laser processing of magnesium alloys were introduced as well as the development prospects of the laser processing technology. Laser welding can result in the welding joint with fine microstructure and good properties. The laser surface modification techniques such as laser surface melting, laser alloying and laser cladding can improve the surface properties such as hardness, wear resistance and corrosion resistance of the alloys. Laser cutting can achieve high-quality and high-speed machining of the alloys. Thus, the laser processing technology for magnesium alloys will have a wide application in the future.%综述了激光在镁合金加工中的应用现状,介绍了镁合金激光加工设备、工艺技术,并对镁合金激光加工技术的发展进行了展望.激光焊接可以获得组织细小、性能优良的镁合金焊缝;激光表面熔凝、合金化以及激光熔覆等表面改性工艺可提高镁合金的硬度、耐磨性和耐腐蚀等表面性能;激光切割可以实现镁合金的高速高质量切割加工.因此,镁合金的激光加工技术具有广阔的应用前景.

  10. Aluminum alloy

    Science.gov (United States)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  11. Investigation of copper and copper alloy's welding and discussion on manual SHS welding of copper and copper alloy%铜及铜合金焊接研究现状和手工自蔓延焊接铜问题探讨

    Institute of Scientific and Technical Information of China (English)

    曲利峰; 辛文彤; 吴永胜; 李志尊

    2011-01-01

    Meaning of research on Copper and Copper Alloy's welding is of great importance because of the good property and abroad application. Technical characteristics of Copper and Copper AIloy's normal welding,like gas welding,brazing and soldering,activing welding, MIG welding,friction stir welding, thermit friction stir welding,laser welding,laser welding electron beam welding and Self-propagating High-temperature Synthesis (SHS) welding was studied and classified in the paper as well as the analysis about domestic and foreign present situation of research. It is also analyzed that how normal welding can provide direction and guidance for the Manual SHS Welding Technology of Copper and Copper Alloy. Moreover,the present problem of manual SHS welding of copper and copper alloy is diseussed,especially the wettability between welding seam and base metal,the separation between slag and welding seam on emphasis,and the further research orientation was indicated.%概述了铜及铜合金的气焊、钎焊、活性焊、MIG焊、搅拌摩擦焊及热摩擦搅拌焊、激光焊、电子束焊等常规焊法和自蔓延焊法的技术特点及国内外的研究现状.论述了在当前铜及铜合金手工自蔓延焊接技术的研究过程中如何借鉴融合其他焊接技术的工艺及机理,并讨论了铜及铜合金手工自蔓延焊接所存在的问题并对其产生原因作了初步分析.着重分析了焊接时熳缝金属与母材的润湿性,熔渣与焊缝金属的分离等当亟需解决的问题,指出了需要深入研究的方向和解决问题的思路.

  12. Al alloy and its welding technology in automobile industry%汽车工业中的铝合金及其焊接技术

    Institute of Scientific and Technical Information of China (English)

    蒋玉秀; 王丽君

    2012-01-01

    铝及其合金在汽车工业的应用中具有轻量化、节能减排、改善环境、提高汽车平稳性和安全性等特点.铝及其合金熔化焊存在焊缝易产生气孔,焊接接头易软化等缺陷.讨论了激光-电弧复合焊、激光拼焊、搅拌摩擦焊在汽车用铝及其合金焊接的应用和特点.%Aluminum and its alloy in the automobile industrial application with light weight,energy saving and emission reduction, improving the environment, improve the vehicle stability and safety .Analysis of aluminum and its alloy fusion welding seam gasification are generated,weld joints are easy to soften and other defects.Discussed the application and its characteristics of lser arc hybrid welding, laser welding, FSW in automobile industry.

  13. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...

  14. Statistical analysis and optimization of direct metal laser deposition of 227-F Colmonoy nickel alloy

    Science.gov (United States)

    Angelastro, A.; Campanelli, S. L.; Casalino, G.

    2017-09-01

    This paper presents a study on process parameters and building strategy for the deposition of Colmonoy 227-F powder by CO2 laser with a focal spot diameter of 0.3 mm. Colmonoy 227-F is a nickel alloy especially designed for mold manufacturing. The substrate material is a 10 mm thick plate of AISI 304 steel. A commercial CO2 laser welding machine was equipped with a low-cost powder feeding system. In this work, following another one in which laser power, scanning speed and powder flow rate had been studied, the effects of two important process parameters, i.e. hatch spacing and step height, on the properties of the built parts were analysed. The explored ranges of hatch spacing and step height were respectively 150-300 μm and 100-200 μm, whose dimensions were comparable with that of the laser spot. The roughness, adhesion, microstructure, microhardness and density of the manufactured specimens were studied for multi-layer samples, which were made of 30 layers. The statistical significance of the studied process parameters was assessed by the analysis of the variance. The process parameters used allowed to obtain both first layer-to-substrate and layer-to-layer good adhesions. The microstructure was fine and almost defect-free. The microhardness of the deposited material was about 100 HV higher than that of the starting powder. The density as high as 98% of that of the same bulk alloy was more than satisfactory. Finally, simultaneous optimization of density and roughness was performed using the contour plots.

  15. Development of technique for laser welding of biological tissues using laser welding device and nanocomposite solder.

    Science.gov (United States)

    Gerasimenko, A; Ichcitidze, L; Podgaetsky, V; Ryabkin, D; Pyankov, E; Saveliev, M; Selishchev, S

    2015-08-01

    The laser device for welding of biological tissues has been developed involving quality control and temperature stabilization of weld seam. Laser nanocomposite solder applied onto a wound to be weld has been used. Physicochemical properties of the nanocomposite solder have been elucidated. The nature of the tissue-organizing nanoscaffold has been analyzed at the site of biotissue welding.

  16. BT20钛合金激光焊技术研究%Research on Laser Fabrication Weldability of BT20 Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    Shuili Gong; Li Chen; Wei Yao

    2004-01-01

    By using CO2 laser beam and YAG laser beam, the butt welding of BT20 titanium alloy sheet with 2.5 mm thickness is carried out. It is found that the geometry of welded joint is different because of different laser beam models. The stable welding process and welding quality are guaranteed by using suitable welding parameters. On the condition of butt welding without welding wire, the welded defect such as undercut on the weld face is generated because of the heat physics properties of BT20 titanium alloy and the high energy density laser beam, which affects the mechanical properties of welded joint seriously, especially the fatigue strength and the fracture toughness. Using the active fluxes in the welding procedure, or making use of laser welding technique with filler wire, revolving scanning beam could be a good method to solve undercut and improve the mechanical properties of laser welded joint.%针对2.5 mm厚BT20钛合金进行了CO2激光焊和YAG激光焊研究,结果表明:由于激光特性不同,形成的焊缝几何特征不同,当焊接工艺适当,可保证焊接过程的稳定性和焊接接头的质量.在激光自熔焊时主要的焊缝缺陷是咬边,这是由于钛合金物理性能和激光高能束流焊特性所致.这种咬边缺陷不利于焊接接头性能,尤其是接头的疲劳性能和断裂韧性.采用活性剂和填丝焊,以及激光旋扫焊可以改善焊缝咬边缺陷,提高钛合金激光焊接头的力学性能.

  17. Microstructure and mechanical properties of newly developed aluminum–lithium alloy 2A97 welded by fiber laser

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Banglong [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Qin, Guoliang, E-mail: glqin@sdu.edu.cn [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Meng, Xiangmeng; Ji, Yang; Zou, Yong [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Lei, Zhen [Harbin Welding Institute, Harbin 150028 (China)

    2014-11-03

    The newly developed aluminum–lithium alloy 2A97 was for the first time joined by laser beam welding in order to meet the ever-increased long-term requirements of aerospace, aviation and armament industries. The weld appearance, microstructure, solute segregation, precipitate behavior, and their relationships with mechanical properties of welded joints were investigated. Sound joints with no crack and a few small porosities are obtained under appropriate heat inputs. As a result of heterogeneous nucleation involving the effect of Zr and Li, a non-dendritic equiaxed zone forms between partially melted zone and fusion zone. The crystal morphologies in fusion zone vary from columnar dendrite to equiaxed dendrite, with the increase of constitutional supercooling. Solute segregation leads to the variations of Cu content in grain interior and boundary, as well as the weak ability of re-precipitation of fusion zone. Most precipitates in the base metal dissolve during welding, and fusion zone contains a decreased quantity of δ′, β′, θ′, and T{sub 1}. The ultimate tensile strength of laser welded joints is 83.4% of that of the base metal, and can meet the application requirements from related industries, but the ductility still needs to be improved. Welding defects and loss of solid solution/precipitation hardened structure lead to the degradation of mechanical properties. Tensile fracture occurs in weld with the brittle intergranular dominated mode and premature failure occurs and extends in the equiaxed zone.

  18. Features on various monitoring methods for laser welding and their application. 2. Appearances of detective signals with changes of basic welding conditions; Laser yosetsu no tame no monitoring ho no tokucho to sono oyo. 2. Kihon yosetsu joken no henka ni tomonau kakushu keisoku shingo no henka

    Energy Technology Data Exchange (ETDEWEB)

    Matsunawa, A. [Osaka University, Osaka (Japan); Watanabe, M.; Nakabayashi, T.; Hiraga, H.; Inoue, T.

    1998-05-05

    Studies are in progress on elucidating behavior of laser induced plasma during laser welding, and on monitoring of welding characteristics. This paper describes an investigation on changes in such signals as light emission, sound, and plasma potential when such processing conditions as processing speed and laser output are varied. It also discusses applicability of the laser behavior to monitoring, as a result of having the plasma behavior elucidation study moved forward by one step. Correlation with weld penetration appeared remarkably stronger in average amplitude than in average output in both of the light emitting intensity and the plasma potential. The fact that the average amplitude and the light emission have correlation is largely affected by change in vibration morphology of metal plasma due to the effect of penetrating conditions such as sizes of key hole and molten pool. Furthermore, in change of signal output due to change in the laser output, considerations must be given on relational elements between the output change in the beam as an energy supply source for turning laser into plasma. The average amplitude in the measurement signal for the plasma potential may be used as a monitoring parameter for processing speed and processing output. 13 refs., 9 figs., 1 tab.

  19. Features on various monitoring for laser welding and their application. 3. Correspondence of detective signals to the welds on plate with artificial defects; Laser yosetsu no tame no monitoring ho no tokucho to sono oyo. 3. Laser yosetsu ni okeru keisoku shingo tokusei to kako seijo no sokan

    Energy Technology Data Exchange (ETDEWEB)

    Matsunawa, A. [Osaka University, Osaka (Japan); Watanabe, M.; Nakabayashi, T.; Hiraga, H.; Inoue, T.

    1998-05-05

    Artificial defects are made initially on test pieces, and they are laser-welded. Discussions were given on correspondence of welding quality such as failures generated during the welding to signal behavior. In a joint recognition test, specimen joints were recognized in both of light emitting intensity and plasma potential. Insufficient penetration due to abnormal absorption of beam energy by Ar shield gas was also recognized by measuring simultaneously the light emitting intensity signal and the plasma potential signal. In a longitudinal hole recognition test, longitudinal holes were recognized by using the light emission, sound and plasma potential. It was also found that the key hole is disturbed because the molten pool is disturbed by the hole before laser beam reaches the hole, which caused change in output morphology of the sound, light emission and plasma potential before they reach the hole. In a lateral hole recognition, melting morphology of a concentrated layer of Ni powder was observed, by which data were derived on melting behavior in the bead longitudinal direction. It was found that the plasma potential signal has high plasma existence sensitivity, and the light emission signal has high sensitivity on movement of the plasma, including that of the key hole. 16 refs., 16 figs., 1 tab.

  20. Welding And Cutting A Nickel Alloy By Laser

    Science.gov (United States)

    Banas, C. M.

    1990-01-01

    Technique effective and energy-efficient. Report describes evaluation of laser welding and cutting of Inconel(R) 718. Notes that electron-beam welding processes developed for In-718, but difficult to use on large or complex structures. Cutting of In-718 by laser fast and produces only narrow kerf. Cut edge requires dressing, to endure fatigue.

  1. Modélisation du procédé de soudage hybride Arc / Laser par une approche level set application aux toles d'aciers de fortes épaisseurs A level-set approach for the modelling of hybrid arc/laser welding process application for high thickness steel sheets joining

    Directory of Open Access Journals (Sweden)

    Desmaison Olivier

    2013-11-01

    Full Text Available Le procédé de soudage hybride Arc/Laser est une solution aux assemblages difficiles de tôles de fortes épaisseurs. Ce procédé innovant associe deux sources de chaleur : un arc électrique produit par une torche MIG et une source laser placée en amont. Ce couplage améliore le rendement du procédé, la qualité du cordon et les déformations finales. La modélisation de ce procédé par une approche Level Set permet une prédiction du développement du cordon et du champ de température associé. La simulation du soudage multi-passes d'une nuance d'acier 18MnNiMo5 est présentée ici et les résultats sont comparés aux observations expérimentales. The hybrid arc/laser welding process has been developed in order to overcome the difficulties encountered for joining high thickness steel sheets. This innovative process gathers two heat sources: an arc source developed by a MIG torch and a pre-located laser source. This coupling improves the efficiency of the process, the weld bead quality and the final deformations. The Level-Set approach for the modelling of this process enables the prediction of the weld bead development and the temperature field evolution. The simulation of the multi-passes welding of a 18MnNiMo5 steel grade is detailed and the results are compared to the experimental observations.

  2. Finite element analysis of metallurgical phase transformations in AA 6056-T4 and their effects upon the residual stress and distortion states of a laser welded T-joint

    Energy Technology Data Exchange (ETDEWEB)

    Zain-ul-abdein, Muhammad [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Nelias, Daniel, E-mail: daniel.nelias@insa-lyon.f [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Jullien, Jean-Francois [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Boitout, Frederic; Dischert, Luc; Noe, Xavier [ESI Group Le Recamier 70, rue Robert 69458 Lyon Cedex 06 (France)

    2011-01-15

    Aircraft industry makes extensive use of aluminium alloy AA 6056-T4 in the fabrication of fuselage panels using laser beam welding technique. Since high temperatures are involved in the manufacturing process, the precipitation/dissolution occurrences are expected as solid state phase transformations. These transformations are likely to affect the residual distortion and stress states of the component. The present work investigates the effect of metallurgical phase transformations upon the residual stresses and distortions induced by laser beam welding in a T-joint configuration using the finite element method. Two separate models were studied using different finite element codes, where the first one describes a thermo-mechanical analysis using Abaqus; while the second one discusses a thermo-metallo-mechanical analysis using Sysweld. A comparative analysis of experimentally validated finite element models has been performed and the residual stress states with and without the metallurgical phase transformations are predicted. The results show that the inclusion of phase transformations has a negligible effect on predicted distortions, which are in agreement with the experimental data, but an effect on predicted residual stresses, although the experimentally measured residual stresses are not available to support the analyses.

  3. Translating VDM to Alloy

    DEFF Research Database (Denmark)

    Lausdahl, Kenneth

    2013-01-01

    . Traditionally, theorem provers are used to prove that specifications are correct but this process is highly dependent on expert users. Alternatively, model finding has proved to be useful for validation of specifications. The Alloy Analyzer is an automated model finder for checking and visualising Alloy...... specifications. However, to take advantage of the automated analysis of Alloy, the model-oriented VDM specifications must be translated into a constraint-based Alloy specifications. We describe how a sub- set of VDM can be translated into Alloy and how assertions can be expressed in VDM and checked by the Alloy...

  4. Gas Shielding during R60702 Zirconium by CO2 Laser Welding and Microstructure and Mechanical Properties of Joint%R60702锆材C02激光焊的气体保护及接头的组织、力学性能

    Institute of Scientific and Technical Information of China (English)

    龙腾; 黄坚; 戴军

    2013-01-01

    CO2 laser welding was used to weld zirconium plates of 5 mm thickness under the condition of additional protective gas being setbehind the side-blown gas,and the microstructure and mechanical properties of welded joint were studied by optical microscopy(OM),X-ray flaw detector,tensile testing and microhardness measuring.The results show that the weld seam was faint yellow without obvious porosity and crack,and met the gas shielding requirements for industry.The rnicrostructure of the base metal,weld seam and heat affected zone were equiaxed α phase,needle α' martensites and lath and needle martensites,respectively.The microhardness of the weld seam zone and base metal were 200 HV and 155 HV,respectively,and the microhardness decreased with the distance from the weld seam to the base metal.The tensile strength of weld seam was higher than that of base metal.%在侧吹纯氦气后侧添加纯氩气保护的条件下,对5 mm厚R60702锆材进行CO2激光焊接,并采用光学显微镜、X射线探伤仪、拉伸试验机和显微硬度计研究了焊接接头的显微组织和力学性能.结果表明:在保护气最佳流量配比的条件下,焊缝为淡黄色,没有气孔、裂纹等焊接缺陷,满足工业焊道气保护的要求;接头母材组织为等轴α相,焊缝区组织为针状α'马氏体,热影响区为板条马氏体和针状马氏体;焊缝和母材的显微硬度分别约为200,155 HV,显微硬度从焊缝向母材逐渐降低;焊接接头焊缝的抗拉强度高于母材的.

  5. CO2激光焊接TA15熔池红外光辐射信号与焊接参数的关系%Relation between relative intensities of infrared radiation and welding parameter during CO_2 laser welding of TA15

    Institute of Scientific and Technical Information of China (English)

    高大新; 段爱琴; 孟亮; 周洪亮

    2012-01-01

    The infrared radiation monitoring system is systematically used in the present study to investigate the characteristics of infrared radiation,influences of the heat input on the relative intensities of the infrared radiation and the weld shaping during laser welding of TA15.It is found that the relative intensities of the signal can be obviously divided into three phases for the whole weld seam:the starting state of welding,the quasi-stable state,and the arc suppressing of welding.When the heat input increases(laser power keeps constant with welding speed decreasing),the weld pool width increases,and the relative intensity of infrared radiation signal increases accordingly.Such findings indicate that molten pool and relative intensities of infrared radiation share the same rules of variation.These changes on the area of molten pool can be monitored exactly,which reflect the stability of welding process by observing the infrared radiation signal.%以TA15钛合金为研究对象,采用自行研制的红外光辐射信号监测系统,研究了在激光焊接过程中红外光辐射信号的特征以及焊接热输入与熔池红外光辐射信号和焊缝熔宽的关系.结果表明,对于整条焊缝红外光辐射信号可明显分为三个阶段,分别对应焊接起始阶段、准稳态阶段和焊接收弧阶段;当热输入增加(功率不变焊接速度降低)时,焊缝熔宽变大,红外光辐射信号相对强度随之增强,熔宽与红外光辐射信号相对强度之间存在相同的变化规律,因此利用红外光辐射信号可以相当准确地监测焊接过程的熔池的变化,进而监测焊接过程的稳定性.

  6. Relation Between Molten Pool Infrared Radiation Signal and Welding Parameter During CO2 Laser Welding of TC4%CO2激光焊接TC4熔池红外光辐射信号与焊接参数的关系

    Institute of Scientific and Technical Information of China (English)

    高大新; 于有生; 段爱琴

    2011-01-01

    CCD camera and infrared radiation monitoring system are used to systematically study the influences of the heat input on the relative intensities of the infrared radiation and the area of molten pool during laser welding of TC4. The results show that the relative intensities of the signal can be obviously divided into three phases for the whole weld seam: the starting state of welding, the quasi-stable state, and the arc suppressing of welding. When the laser power keeps constant with welding speed decreasing, the area of molten pool increases, meanwhile the relative intensity of infrared radiation signal increases. Results indicate that there are the same varying rules existing between molten pool and relative intensities of infrared radiation.Thereby, changes about the area of molten pool can be monitored quite exactly, and the stability of welding process can be monitored by using infrared radiation signal.%利用CCD摄像机以及红外光辐射信号监测系统系统地研究了钛合金TC4激光焊接过程中红外光辐射信号的特征以及焊接线能量与熔池红外光辐射信号熔池面积的关系.研究表明,(1)对应整条焊缝,红外光辐射信号可明显分为3个阶段,分别对应焊接起始阶段、准稳态阶段及焊接收弧阶段;(2)当线能量增加(功率不变焊接速度降低)时,熔池面积变大,红外光辐射信号相对强度随之增强;(3)熔池面积与红外光辐射信号相对强度之间存在相同的变化规律,因此利用红外光辐射信号可以相当准确地监测焊接过程的熔池面积变化,进而监测焊接过程的稳定性.

  7. Alloy Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — At NETL’s Alloy Fabrication Facility in Albany, OR, researchers conduct DOE research projects to produce new alloys suited to a variety of applications, from gas...

  8. Turbine Blade Alloy

    Science.gov (United States)

    MacKay, Rebecca

    2001-01-01

    The High Speed Research Airfoil Alloy Program developed a fourth-generation alloy with up to an +85 F increase in creep rupture capability over current production airfoil alloys. Since improved strength is typically obtained when the limits of microstructural stability are exceeded slightly, it is not surprising that this alloy has a tendency to exhibit microstructural instabilities after high temperature exposures. This presentation will discuss recent results obtained on coated fourth-generation alloys for subsonic turbine blade applications under the NASA Ultra-Efficient Engine Technology (UEET) Program. Progress made in reducing microstructural instabilities in these alloys will be presented. In addition, plans will be presented for advanced alloy development and for computational modeling, which will aid future alloy development efforts.

  9. F-Alloy: An Alloy Based Model Transformation Language

    OpenAIRE

    Gammaitoni, Loïc; Kelsen, Pierre

    2015-01-01

    Model transformations are one of the core artifacts of a model-driven engineering approach. The relational logic language Alloy has been used in the past to verify properties of model transformations. In this paper we introduce the concept of functional Alloy modules. In essence a functional Alloy module can be viewed as an Alloy module representing a model transformation. We describe a sublanguage of Alloy called F-Alloy that allows the specification of functional Alloy modules. Module...

  10. PLUTONIUM-THORIUM ALLOYS

    Science.gov (United States)

    Schonfeld, F.W.

    1959-09-15

    New plutonium-base binary alloys useful as liquid reactor fuel are described. The alloys consist of 50 to 98 at.% thorium with the remainder plutonium. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are easy fabrication, phase stability, and the accompanying advantuge of providing a means for converting Th/sup 232/ into U/sup 233/.

  11. The fitness of copings constructed over UCLA abutments and the implant, constructed by different techniques: casting and casting with laser welding Adaptação de copings de ritânio ao implante, construídos sobre pilares UCLA por duas técnicas: fundição e fundição com soldagem de bordo laser

    Directory of Open Access Journals (Sweden)

    Elza Maria Valadares da Costa

    2004-12-01

    Full Text Available The alternative for the reposition of a missing tooth is the osteointegrated implant being the passive adaptation between the prosthodontic structure and the implant a significant factor for the success of this experiment, a comparative study was done between the two methods for confectioning a single prosthodontic supported by an implant. To do so a screwed implant with a diameter of 3.75mm and a length of 10.0mm (3i Implant innovations, Brasil was positioned in the middle of a resin block and over it we screwed 15 UCLA abutments shaped and anti-rotationable (137CNB, Conexão Sistemas de Próteses, Brasil with a torque of 20N.cm without any laboratorial procedure (control group - CTRLG. From a silicon model 15 UCLA-type calcinatable compounds (56CNB, Conexão Sistemas de Próteses, Brasil were screwed (20 N.cm, received a standard waxing (plain buccal surface and were cast in titanium (casting group - CG and other 15 compounds, UCLA - type shaped in titanium (137 CNB, Conexão Sistemas de Próteses, Brasil received the same standard waxing. These last copings were cast in titanium separated from each other and were laser-welded to the respective abutments on their border (Laser-welding group - LWG. The border adaptation was observed in the implant/compound interface, under measurement microscope, on the y axis, in 4 vestibular, lingual, mesial and distal referential points previously marked on the block. The arithmetical means were obtained and an exploratory data analysis was performed to determine the most appropriate statistical test. Descriptive statistics data (µm for Control (mean±standard deviation: 13.50 ± 21.80; median 0.00, for Casting (36.20±12.60; 37.00, for Laser (10.50 ±12.90; 3.00 were submitted to Kruskal-Wallis ANOVA, alpha = 5%. Results test showed that distorsion median values differ statistically (kw = 17.40; df =2; p = 0.001A reposição de um elemento dentário pode ser feita por um implante osseointegrado sendo que a

  12. High strength alloys

    Science.gov (United States)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  13. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  14. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  15. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  16. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  17. Catalyst Alloys Processing

    Science.gov (United States)

    Tan, Xincai

    2014-10-01

    Catalysts are one of the key materials used for diamond formation at high pressures. Several such catalyst products have been developed and applied in China and around the world. The catalyst alloy most widely used in China is Ni70Mn25Co5 developed at Changsha Research Institute of Mining and Metallurgy. In this article, detailed techniques for manufacturing such a typical catalyst alloy will be reviewed. The characteristics of the alloy will be described. Detailed processing of the alloy will be presented, including remelting and casting, hot rolling, annealing, surface treatment, cold rolling, blanking, finishing, packaging, and waste treatment. An example use of the catalyst alloy will also be given. Industrial experience shows that for the catalyst alloy products, a vacuum induction remelt furnace can be used for remelting, a metal mold can be used for casting, hot and cold rolling can be used for forming, and acid pickling can be used for metal surface cleaning.

  18. Keyhole formation and its characteristics in laser welding mode transition

    Institute of Scientific and Technical Information of China (English)

    Qin Guoliang; Gao Jinqiang; Lin Shangyang

    2010-01-01

    Keyhole is the most important characteristic for laser deep penetration welding, and its formation indicates the beginning of laser deep penetration welding mode. The keyhole developing process was analyzed and the keyhole formation time was calculated according to welding speed and the length of weld bead formed in the keyhole formation process. The results showed that the keyhole forms in 40-70 ms at different rate of change of laser power. In laser deep penetration welding process, the variation of light intensity radiated by laser induced plasma can identify the keyhole formation, but it can not be used to estimate the keyhole formation time because of delay effect.

  19. Nanosecond pulsed laser welding of high carbon steels

    Science.gov (United States)

    Ascari, Alessandro; Fortunato, Alessandro

    2014-03-01

    The present paper deals with the possibility to exploit low-cost, near infra-red, nanosecond pulsed laser sources in welding of high carbon content thin sheets. The exploitation of these very common sources allows to achieve sound weld beads with a good depth-to-width ratio and very small heat affected zones when the proper process parameters are involved. In particular the role of pulse frequency, pulse duration, peak power and welding speed on the characteristics of the weld beads is studied and the advantage of the application of short-pulse laser sources over traditional long-pulse or continuous wave one is assessed.

  20. Evaluation of sheet mechanical response to laser welding processes

    Energy Technology Data Exchange (ETDEWEB)

    Carmignani, B.; Daneri, A.; Toselli, G. [ENEA, Bologna (Italy). Centro Ricerche Energia `E. Clementel` - Area Energia e Innovazione; Vitali, R.; Zanotelli, G.L. [Hibbit, Karlsson and Sorensen, Milan (Italy); Bellei, M. [Industrialconsult, Milan (Italy)

    1995-11-01

    The simulation of the mechanical response of steel sheets, due to the heating during welding processes by a laser source beam, obtained by Abaqus standard code, is discussed. Different hypotheses for the material behaviour at temperatures greater than the fusion one have been tested and compared; in particular, some tests have been made taking the annealing effect into account by means of an user routine UMAT developed ad hoc. This work was presented at the 8th international Abaqus Users` conference at Paris, 31 May - 2 June 1995.