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Sample records for large al-alloy mandrels

  1. Design, construction, and quality tests of the large Al-alloy mandrels for the CMS coil

    CERN Document Server

    Sgobba, Stefano; Fabbricatore, P; Farinon, S; Gaddi, A; Lauro, A; Levesy, B; Loche, L; Rondeaux, F; Sequeira-Lopes-Tavares, S; Valle, N

    2002-01-01

    The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the LHC project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. Almost all large indirectly cooled solenoids constructed to date (e.g., Zeus, Aleph, Delphi, Finuda, Babar) comprise Al-alloy mandrels fabricated by welding together plates bent to the correct radius. The external cylinder of CMS will consist of five modules having an inner diameter of 6.8 m, a thickness of 50 mm and an individual length of 2.5 m. It will be manufactured by bending and welding thick plates (75 mm) of the strain hardened aluminum alloy EN AW-5083-H321. The required high geometrical tolerances and mechanical strength (a yield strength of 209 MPa at 4.2 K) impose a critical appraisal of the design, the fabrication techniques, the welding procedures and the quality controls. The thick flanges at both ends of each module will be fabricated as seamless rolled rings, circu...

  2. Computer-Controlled Cylindrical Polishing Process for Large X-Ray Mirror Mandrels

    Science.gov (United States)

    Khan, Gufran S.; Gubarev, Mikhail; Speegle, Chet; Ramsey, Brian

    2010-01-01

    We are developing high-energy grazing incidence shell optics for hard-x-ray telescopes. The resolution of a mirror shells depends on the quality of cylindrical mandrel from which they are being replicated. Mid-spatial-frequency axial figure error is a dominant contributor in the error budget of the mandrel. This paper presents our efforts to develop a deterministic cylindrical polishing process in order to keep the mid-spatial-frequency axial figure errors to a minimum. Simulation software is developed to model the residual surface figure errors of a mandrel due to the polishing process parameters and the tools used, as well as to compute the optical performance of the optics. The study carried out using the developed software was focused on establishing a relationship between the polishing process parameters and the mid-spatial-frequency error generation. The process parameters modeled are the speeds of the lap and the mandrel, the tool s influence function, the contour path (dwell) of the tools, their shape and the distribution of the tools on the polishing lap. Using the inputs from the mathematical model, a mandrel having conical approximated Wolter-1 geometry, has been polished on a newly developed computer-controlled cylindrical polishing machine. The preliminary results of a series of polishing experiments demonstrate a qualitative agreement with the developed model. We report our first experimental results and discuss plans for further improvements in the polishing process. The ability to simulate the polishing process is critical to optimize the polishing process, improve the mandrel quality and significantly reduce the cost of mandrel production

  3. Decomposable Mandrel Project. Progress report

    International Nuclear Information System (INIS)

    Letts, S.A.; Fearon, E.; Allison, L.; Buckley, S.; Saculla, M.; Cook, R.

    1995-01-01

    We report on our progress in developing a new technology to produce both Nova and NIF scale capsules using a depolymerizable mandrel. In this technique we use poly(α-methylstyrene) (PAMS) beads or shells as mandrels which are overcoated with plasma polymer. The poly(α-methylstyrene) mandrel is then thermally depolymerized to gas phase monomer which diffuses away through the more thermally stable plasma polymer coating, leaving a hollow shell. Since our last report we have concentrated on characterization of the final shell. Starting with PAMS bead mandrels leads to distorted pyrolyzed shells because of thermally induced creep of the CH coating. We found that plasma polymer coatings on hollow shell mandrels shrink isotropically during pyrolysis and maintain sphericity. We are now concentrating our efforts on the use of microencapsulated shells to prepare targets with buried diagnostic layers or inner wall surface texture

  4. Structural features in Ni-Al alloys

    International Nuclear Information System (INIS)

    Abylkalykova, R.B.; Kveglis, L.I.; Rakhimova, U.A.; Nasokhova, Sh.B.; Tazhibaeva, G.B.

    2007-01-01

    Purpose of the work is study of structural transformations under diverse memory effect in Ni-Al alloys. Examination were conducted in following composition samples: Ni -75 at.% and Al - 25 at.%. The work is devoted to clarification reasons both formation atom-ordered structures in inter-grain boundaries of bulk samples under temperature action and static load. Revealed inter-grain inter-boundary layers in Ni-Al alloy both bulk and surface state have complicated structure

  5. Forming mandrels for making lightweight x-ray mirrors

    Science.gov (United States)

    Blake, Peter N.; Saha, Timo; Zhang, William W.; O'Dell, Stephen; Kester, Thomas; Jones, William

    2011-09-01

    Future x-ray astronomical missions, similar to the proposed International X-ray Observatory (IXO), will utilize replicated mirrors to reduce both mass and production costs. Accurately figured and measured molds (called mandrels) - on which the mirror substrates are thermally formed, replicating the surface of the mandrels - are essential to enable these missions. The Optics Branches of the Goddard Space Flight Center (GSFC) and Marshall Space Flight Center (MSFC) have developed fabrication processes along with metrologies that yield high-precision mandrels; and through the SBIR program, they encourage small businesses to attack parts of the remaining problems. The Goddard full-aperture mandrel polisher (the MPM-500) has been developed to a level where mandrel surfaces match the 1.5 arcsec HPD level allocation in a 5 arcsec telescope program. This paper reviews this current technology and describes a pilot program to design a suite of machine tools and process parameters capable of producing many hundreds of these precision objects. A major challenge is to keep mid-spatial frequency errors below 2 nm rms - a severe specification; but we must also note the factors which work to our advantage: e.g., how the figure departs from a pure cone by only one micron, and how the demanding figure specifications which apply in the axial direction are relaxed by an order of magnitude in the azimuthal. Careful study of other large optical fabrication programs in the light of these challenges and advantages has yielded a realistic plan for the economical production of mandrels that meet program requirements in both surface and quantity.

  6. Ductile mandrel and parting compound facilitate tube drawing

    Science.gov (United States)

    Burt, W. R., Jr.; Mayfield, R. M.; Polakowski, N. H.

    1966-01-01

    Refractory tubing is warm drawn over a solid ductile mandrel with a powder parting compound packed between mandrel and the tubes inner surface. This method applies also to the coextrusion of a billet and a ductile mandrel.

  7. Porous mandrels provide uniform deformation in hydrostatic powder metallurgy

    Science.gov (United States)

    Gripshover, P. J.; Hanes, H. D.

    1967-01-01

    Porous copper mandrels prevent uneven deformation of beryllium machining blanks. The beryllium powder is arranged around these mandrels and hot isostatically pressed to form the blanks. The mandrels are then removed by leaching.

  8. Recent Progress in NIF Mandrel Production

    International Nuclear Information System (INIS)

    Takagi, M; Cook, R; McQuillan, B; Nikroo, A

    2003-01-01

    The production of spherical poly( α-methylstyrene) (PαMS) mandrels utilizes a small amount (<0.1wt%) of high-molecular-weight poly(acrylic acid) (PAA) in the suspending medium, which substantially increases the interfacial tension during curing relative to methods using poly(vinyl alcohol) (PVA). However, fully cured capsules made by this method displayed a significant level of high frequency surface debris that became especially problematic when the mandrels were subsequently overcoated. To solve this problem we examined the use of PAA in conjunction with PVA in order to reduce these surface features, and explored numerous variations of concentration and timing of the PVA addition. The optimum conditions were found to be initial use of PAA for centering and symmetry of the mandrels, followed by removal of the PAA medium, washing of the mandrels with water, and finally transfer to PVA solution for completion of the curing cycle

  9. Slainless steel tube drawing on a mandrel

    International Nuclear Information System (INIS)

    Sokolovskij, V.I.; Parshin, V.S.; Veshkurtsev, V.I.

    1976-01-01

    A new technique for drawing stainless pipes on a mandrel has been developed at the Ural Polytechnical Institute. The method involves metal surfacing with a salt melt and results in stretching equal to 2.0. The use of such metal coats as lubrication sublayers makes possible repeated drawing with and without a mandrel. In both cases, the process does not involve intermediate heat treatment and/or any additional preparation of the surface

  10. Experimental Confirmation of CH Mandrel Removal from Be Shells

    International Nuclear Information System (INIS)

    Cook, B; Letts, S; Buckley, S

    2004-01-01

    Sputtered Be shells are made by sputter deposition of Be, with a radially graded Cu dopant as necessary, onto plastic mandrels supplied by General Atomics. Although the plastic mandrel may not be a design issue, it is a fielding issue because at cryo temperatures the plastic shrinks more than the Be and delaminates. We described in previous memos a proposed method for thermally removing the plastic by burning it in air at elevated temperature. A key aspect to this process is getting air in and out of the shell through the small diameter hole that must be laser drilled in the capsule wall to serve as a fill hole for the fuel. Because the hole is quite small, gas flow through the orifice must be forced, and an external pressure variation was suggested to do this. Further calculations showed that since the volume of the capsule is quite small and the amount of plastic in the shell by comparison is large, the ''pumping'' of air in and out of the shell must occur at least once per minute in order to supply enough O 2 to completely burn the plastic to CO 2 and H 2 O in a reasonable time. Such an apparatus has been now built and this memo details both its construction and operation, as well as provides the first evidence of plastic mandrel removal from Be shells

  11. Compressive performance and crack propagation in Al alloy/Ti{sub 2}AlC composites

    Energy Technology Data Exchange (ETDEWEB)

    Hanaor, D.A.H., E-mail: dorian.hanaor@sydney.edu.au [School of Civil Engineering, University of Sydney, Sydney, NSW 2006 (Australia); Hu, L. [Ames Laboratory, U.S. Department of Energy, Ames, Iowa 50011 (United States); Kan, W.H.; Proust, G. [School of Civil Engineering, University of Sydney, Sydney, NSW 2006 (Australia); Foley, M. [Australian Centre for Microscopy and Microanalysis, University of Sydney, Sydney, NSW 2006 (Australia); Karaman, I.; Radovic, M. [Department of Materials Science and Engineering, Texas A& M University, College Station, TX 77843 (United States)

    2016-08-30

    Composite materials comprising a porous Ti{sub 2}AlC matrix and Al 6061 alloy were fabricated by a current-activated pressure assisted melt infiltration process. Coarse, medium and fine meso-structures were prepared with Al alloy filled pores of differing sizes. Materials were subjected to uniaxial compressive loading up to stresses of 668 MPa, leading to the failure of specimens through crack propagation in both phases. As-fabricated and post-failure specimens were analysed by X-ray microscopy and electron microscopy. Quasi-static mechanical testing results revealed that compressive strength was the highest in the fine structured composite materials. While the coarse structured specimens exhibited a compressive strength of 80% relative to this. Reconstructed micro-scale X-ray tomography data revealed different crack propagation mechanisms. Large planar shear cracks propagated throughout the fine structured materials while the coarser specimens exhibited networks of branching cracks propagating preferentially along Al alloy-Ti{sub 2}AlC phase interfaces and through shrinkage pores in the Al alloy phase. Results suggest that control of porosity, compensation for Al alloy shrinkage and enhancement of the Al alloy-Ti{sub 2}AlC phase interfaces are key considerations in the design of high performance metal/Ti{sub 2}AlC phase composites.

  12. Analysis of cracks generated in the spinning-mandrel teeth

    Directory of Open Access Journals (Sweden)

    M. Haghshenas

    2014-10-01

    Full Text Available The spinning process, using a splined mandrel, is always prone to premature failure of the splined mandrels. Such a failure is thought to be related to the magnitude of the forming forces exerted on the mandrel by the forming rollers during the spinning process. In the present paper, the characteristic of corner cracks in the mandrel teeth (made of S7 tool steel of a spinning process has been investigated. The rotational speed of the mandrel is about 300 rpm during spinning process and the sheet metal (i.e. AISI 1020 is in contact with mandrel teeth to get the mandrel shape at the end of process. During this process, the mandrel teeth eventually break away. Fractography analyses using scanning electron microscopy (SEM clearly confirm “fatigue” as being the main reason for the failure.

  13. Investigation of microstructure in hot-pressed Nb–23Ti–15Al alloy

    International Nuclear Information System (INIS)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Wu, Duoli; Jin, Tao; Sun, Xiaofeng; Zheng, Qi

    2015-01-01

    Highlights: • The Ti(O, C), a new strengthening phase, is found in Nb–Ti–Al alloys. • Ti(O, C) has a face-centered cubic structure and a lattice parameter of 4.27 Å. • Two different morphologies of Ti(O, C) are observed. • β and δ phases exhibit as large irregular blocks and equiaxed particles. • Ordering of β phase is observed in hot-pressed Nb–Ti–Al alloy. - Abstract: Microstructure of hot-pressed Nb–23Ti–15Al alloy has been systematically investigated, with emphasis on the characterization of Ti(O, C) phase. The microstructure and composition of Nb–23Ti–15Al alloy were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA). The results indicate the presence of β, δ and Ti(O, C) phases in the alloy. The β phase exhibits as large irregular blocks, while the δ phase presents as small equiaxed particles linked together around β blocks. Ordering of β phase is shown by related selected area electronic diffraction (SAED) patterns and dark-field micrograph. The Ti(O, C), a solid-solution of TiO or TiC, is characterized for the first time in Nb–Ti–Al alloy. The Ti(O, C) has a face-centered cubic (FCC) structure and a moderate lattice parameter between that of TiO and TiC. Two different morphologies of Ti(O, C) are observed in the alloy: large cobblestone-like aggregated particles and small dispersive particles. The formation of Ti(O, C) phase can potentially increase high-temperature strength of Nb–Ti–Al alloy

  14. Investigation of microstructure in hot-pressed Nb–23Ti–15Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Wu, Duoli; Jin, Tao; Sun, Xiaofeng; Zheng, Qi, E-mail: qzheng@imr.ac.cn

    2015-07-05

    Highlights: • The Ti(O, C), a new strengthening phase, is found in Nb–Ti–Al alloys. • Ti(O, C) has a face-centered cubic structure and a lattice parameter of 4.27 Å. • Two different morphologies of Ti(O, C) are observed. • β and δ phases exhibit as large irregular blocks and equiaxed particles. • Ordering of β phase is observed in hot-pressed Nb–Ti–Al alloy. - Abstract: Microstructure of hot-pressed Nb–23Ti–15Al alloy has been systematically investigated, with emphasis on the characterization of Ti(O, C) phase. The microstructure and composition of Nb–23Ti–15Al alloy were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA). The results indicate the presence of β, δ and Ti(O, C) phases in the alloy. The β phase exhibits as large irregular blocks, while the δ phase presents as small equiaxed particles linked together around β blocks. Ordering of β phase is shown by related selected area electronic diffraction (SAED) patterns and dark-field micrograph. The Ti(O, C), a solid-solution of TiO or TiC, is characterized for the first time in Nb–Ti–Al alloy. The Ti(O, C) has a face-centered cubic (FCC) structure and a moderate lattice parameter between that of TiO and TiC. Two different morphologies of Ti(O, C) are observed in the alloy: large cobblestone-like aggregated particles and small dispersive particles. The formation of Ti(O, C) phase can potentially increase high-temperature strength of Nb–Ti–Al alloy.

  15. A superconducting magnet mandrel with minimum symmetry laminations for proton therapy

    Science.gov (United States)

    Caspi, S.; Arbelaez, D.; Brouwer, L.; Dietderich, D. R.; Felice, H.; Hafalia, R.; Prestemon, S.; Robin, D.; Sun, C.; Wan, W.

    2013-08-01

    The size and weight of ion-beam cancer therapy gantries are frequently determined by a large aperture, curved, ninety degree, dipole magnet. The higher fields achievable with superconducting technology promise to greatly reduce the size and weight of this magnet and therefore also the gantry as a whole. This paper reports advances in the design of winding mandrels for curved, canted cosine-theta (CCT) magnets in the context of a preliminary magnet design for a proton gantry. The winding mandrel is integral to the CCT design and significantly affects the construction cost, stress management, winding feasibility, eddy current power losses, and field quality of the magnet. A laminated mandrel design using a minimum symmetry in the winding path is introduced and its feasibility demonstrated by a rapid prototype model. Piecewise construction of the mandrel using this laminated approach allows for increased manufacturing techniques and material choices. Sectioning the mandrel also reduces eddy currents produced during field changes accommodating the scan of beam energies during treatment. This symmetry concept can also greatly reduce the computational resources needed for 3D finite element calculations. It is shown that the small region of symmetry forming the laminations combined with periodic boundary conditions can model the entire magnet geometry disregarding the ends.

  16. Modeling of TiAl Alloy Grating by Investment Casting

    OpenAIRE

    Yi Jia; Shulong Xiao; Jing Tian; Lijuan Xu; Yuyong Chen

    2015-01-01

    The investment casting of TiAl alloys has become the most promising cost-effective technique for manufacturing TiAl components. This study aimed to investigate a series of problems associated with the investment casting of TiAl alloys. The mold filling and solidification of this casting model were numerically simulated using ProCAST. Shrinkage porosity was quantitatively predicted by a built-in feeding criterion. The results obtained from the numerical simulations were compared with experimen...

  17. Microstructure evolution of 7050 Al alloy during age-forming

    International Nuclear Information System (INIS)

    Chen, Junfeng; Zou, Linchi; Li, Qiang; Chen, Yulong

    2015-01-01

    The microstructure evolution of the 7050 Al alloy treated by age-forming was studied using a designed device which can simulate the age-forming process. The grain shape, grain boundary misorientation and grain orientation evolution of 7050 Al alloy during age-forming have been quantitatively characterized by electron backscattering diffraction technique. The results show that age-forming produced abundant low-angle boundaries and elongated grains, which attributed to stress induced dislocation movement and grain boundary migration during the age-forming process. On the other side, the stress along rolling direction caused some unstable orientation grains to rotate towards the Brass and S orientations during the age-forming process. Hence, the intensity of the rolling texture orientation in age-formed samples is enhanced. But this effect decays gradually with increasing aging time, since stress decreases and precipitation hardening occurs during the age-forming process. - Highlights: • Quantitative analysis of grain evolution of 7050 Al alloys during age-forming • Stress induces some grain rotation of 7050 Al alloys during age-forming. • Creep leads to elongate grain of 7050 Al alloys during age-forming. • Obtains a trend on texture evolution during age-forming applied stress

  18. Modeling of TiAl Alloy Grating by Investment Casting

    Directory of Open Access Journals (Sweden)

    Yi Jia

    2015-12-01

    Full Text Available The investment casting of TiAl alloys has become the most promising cost-effective technique for manufacturing TiAl components. This study aimed to investigate a series of problems associated with the investment casting of TiAl alloys. The mold filling and solidification of this casting model were numerically simulated using ProCAST. Shrinkage porosity was quantitatively predicted by a built-in feeding criterion. The results obtained from the numerical simulations were compared with experiments, which were carried out on Vacuum Skull Furnace using an investment block mold. The investment casting of TiAl grating was conducted for verifying the correctness and feasibility of the proposed method. The tensile test results indicated that, at room temperature, the tensile strength and elongation were approximately 675 MPa and 1.7%, respectively. The microstructure and mechanical property of the investment cast TiAl alloy were discussed.

  19. Interaction of hydrogen with an Mg-Al alloy

    International Nuclear Information System (INIS)

    Andreasen, A.; Sorensen, M.B.; Burkarl, R.; Moller, B.; Molenbroek, A.M.; Pedersen, A.S.; Andreasen, J.W.; Nielsen, M.M.; Jensen, T.R.

    2005-01-01

    The interaction of hydrogen with an Mg-Al alloy pre-exposed to air have been studied with in situ time resolved X-ray powder diffraction. Phase fractions as a function of time are derived from series of consecutive diffraction patterns allowing kinetic analysis. The apparent activation energy for dehydrogenation of the Mg-Al alloy is found to be 160 kJ/mol. This is not significantly higher than for pure and fully activated Mg. It is suggested that the addition of Al improves the resistance towards oxygen contamination

  20. Ductility and fracture behavior of polycrystalline Ni/sub 3/Al alloys

    International Nuclear Information System (INIS)

    Liu, C.T.

    1987-01-01

    This paper provides a comprehensive review of the recent work on tensile ductility and fracture behavior of Ni/sub 3/Al alloys tested at ambient and elevated temperatures. Polycrystalline Ni/sub 3/Al is intrinsically brittle along grain boundaries, and the brittleness has been attributed to the large difference in valency, electronegativity, and atom size between nickel and aluminum atoms. Alloying with B, Mn, Fe, and Be significantly increases the ductility and reduces the propensity for intergranular fracture in Ni/sub 3/Al alloys. Boron is found to be most effective in improving room-temperature ductility of Ni/sub 3/Al with <24.5 at.% Al. The tensile ductility of Ni/sub 3/Al alloys depends strongly on test environments at elevated temperatures, with much lower ductilities observed in air than in vacuum. The loss in ductility is accompanied by a change in fracture mode from transgranular to intergranular. This embrittlement is due to a dynamic effect involving simultaneously high localized stress, elevated temperature, and gaseous oxygen. The embrittlement can be alleviated by control of grain shape or alloying with chromium additions. All the results are discussed in terms of localized stress concentration and grain-boundary cohesive strength

  1. Microstructural characterization of the γ-TiAl alloy samples ...

    Indian Academy of Sciences (India)

    A direct laser fabrication technique (DLF) has been used to fabricate near net shape samples of a -TiAl alloy using gas atomized Ti48A148Mn2Nb2 alloy powder as a feed stock material. The microstructures of these Ti48Al48Mn2Nb2 laser treated samples have been characterized using optical, scanning (SEM) and ...

  2. Effects of Ce concentrations on ignition temperature and surface tension of Mg-9wt.%Al alloy

    Directory of Open Access Journals (Sweden)

    Deng Zhenghua

    2013-03-01

    Full Text Available Magnesium alloys are well known for their excellent properties, but the potential issues with oxidation and burning during melting and casting largely limit its industrial applications. The addition of Ce in magnesium alloys can significantly raise ignition-proof performance and change the structure of the oxide film on the surface of the molten metal as well as the surface tension values. Surface tension is an important physical parameter of the metal melts, and it plays an important role in the formation of surface oxide film. In this present work, the ignition temperature and the surface tension of Mg-9wt.%Al alloy with different Ce concentrations were studied. Surface tensions was measured using the maximum bubble pressure method (MBPM. Ignition temperature was measured using NiCr-NiSi type thermocouples and was monitored and recorded via a WXT-604 desk recording device. The results show that the ignition point of Mg-9wt.%Al alloy can be effectively elevated by adding Ce. The ignition temperature reaches its highest point of 720 ℃ when the addition of Ce is 1wt.%. The surface tension of the molten Mg-9wt.%Al alloy decreases exponentially with the increase of Ce addition at the same temperature. Similarly, the experiment also shows that the surface tension of Mg-9wt.%Al alloy decreases exponentially with the increase of temperature.

  3. Evaluation of porosity in Al alloy die castings

    Directory of Open Access Journals (Sweden)

    M. Říhová

    2012-01-01

    Full Text Available Mechanical properties of an Al-alloy die casting depend significantly on its structural properties. Porosity in Al-alloy castings is one of the most frequent causes of waste castings. Gas pores are responsible for impaired mechanical-technological properties of cast materials. On the basis of a complex evaluation of experiments conducted on AlSi9Cu3 alloy samples taken from the upper engine block which was die- cast with and without local squeeze casting it can be said that castings manufactured without squeeze casting exhibit maximum porosity in the longitudinal section. The area without local squeeze casting exhibits a certain reduction in mechanical properties and porosity increased to as much as 5%. However, this still meets the norms set by SKODA AUTO a.s.

  4. Environmental embrittlement of intermetallic compounds in Fe-Al alloys

    Institute of Scientific and Technical Information of China (English)

    张建民; 张瑞林; S.H.YU; 余瑞璜

    1996-01-01

    First,it is proposed that hydrogen atoms occupy the interstitial sites in Fe3Al and FeAl.Then the environmental embrittlement of intermetallic compounds in Fe-Al alloys is studied in the light of calculated valence electron structures and bond energy of Fe3Al and FeAl containing hydrogen atoms.From the analyses it is found that the states of metal atoms will change,in which more lattice electrons will become covalent electrons to bond with hydrogen atoms when the atomic hydrogen diffuses into the intermetallic compounds in Fe-Al alloys,which will result in the decrease of local metallicity in Fe3Al and FeAl.Meanwhile,it is found that the crystal will easily cleave since solute hydrogen bonds with metal atoms and severely anisotropic bonds form.As a conclusion,these factors result in the environmental embrittlement of Fe3Al and FeAl.

  5. Plasma spraying of Fe-Cr-Al alloy powder

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Leitner, J.; Kolman, Blahoslav Jan; Písačka, Jan; Schneeweiss, Oldřich

    2008-01-01

    Roč. 46, č. 1 (2008), s. 17-25 ISSN 0023-432X R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z20410507 Keywords : Fe-Cr-Al alloy powder * plasma spraying * oxidation * vaporization * composition changes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.345, year: 2007

  6. Spray Forming of al Alloys: experiment and theory

    Directory of Open Access Journals (Sweden)

    Georgios S. E. Antipas

    2012-02-01

    Full Text Available Close coupled gas atomization has been studied. Pitot tube gas flow measurements support a postulate of transition from an initial sonic to a supersonic and a final sonic state along the convergence region of the jets. Predictions of the d50 median diameter utilizing a two phase model for primary and secondary break up correlate strongly with experimental results from He-atomized Al alloys by a factor of 0.8216.

  7. Nanoindentation of Electropolished FeCrAl Alloy Welds

    Energy Technology Data Exchange (ETDEWEB)

    Weaver, Jordan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Mara, Nathan Allan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-02-13

    The present report summarizes Berkovich nanoindentation modulus and hardness measurements on two candidate FeCrAl alloys (C35M and C37M) on as-received (AR) and welded samples. In addition, spherical nanoindentation stress-strain measurements were performed on individual grains to provide further information and demonstrate the applicability of these protocols to mechanically characterizing welds in FeCrAl alloys. The indentation results are compared against the reported tensile properties for these alloys to provide relationships between nanoindentation and tensile tests and insight into weldsoftening for these FeCrAl alloys. Hardness measurements revealed weld-softening for both alloys in good agreement with tensile test results. C35M showed a larger reduction in hardness at the weld center from the AR material compared to C37M; this is also consistent with tensile tests. In general, nanohardness was shown to be a good predictor of tensile yield strength and ultimate tensile stress for FeCrAl alloys. Spherical nanoindentation measurements revealed that the fusion zone (FZ) + heat affected zone (HAZ) has a very low defect density typical of well-annealed metals as indicated by the frequent pop-in events. Spherical nanoindentation yield strength, Berkovich hardness, and tensile yield strength measurements on the welded material all show that the C37M welded material has a higher strength than C35M welded material. From the comparison of nanoindentation and tensile tests, EBSD microstructure analysis, and information on the processing history, it can be deduced that the primary driver for weld-softening is a change in the defect structure at the grain-scale between the AR and welded material. These measurements serve as baseline data for utilizing nanoindentation for studying the effects of radiation damage on these alloys.

  8. Development of ODS-Fe{sub 3}Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  9. Divorced Eutectic Solidification of Mg-Al Alloys

    Science.gov (United States)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  10. Annex 5 - Fabrication of U-Al alloy

    International Nuclear Information System (INIS)

    Drobnjak, Dj.; Lazarevic, Dj.; Mihajlovic, A.

    1961-01-01

    Alloy U-Al with low content of aluminium is often used for fabrication of fuel elements because it is stable under moderate neutron flux density. Additionally this type of alloys show much better characteristics than pure uranium under reactor operating conditions (temperature, mechanical load, corrosion effect of water). This report contains the analysis of the phase diagram of U-Al alloy with low content of aluminium, applied procedure for alloying and casting with detailed description of equipment. Characteristics of the obtained alloy are described and conclusions about the experiment and procedure are presented [sr

  11. Solidification processing of intermetallic Nb-Al alloys

    Science.gov (United States)

    Smith, Preston P.; Oliver, Ben F.; Noebe, Ronald D.

    1992-01-01

    Several Nb-Al alloys, including single-phase NbAl3 and the eutectic of Nb2Al and NbAl3, were prepared either by nonconsumable arc melting in Ar or by zone processing in He following initial induction melting and rod casting, and the effect of the solidification route on the microstructure and room-temperature mechanical properties of these alloys was investigated. Automated control procedures and melt conditions for directional solidification of NbAl3 and the Nb2Al/Nb3Al eutectic were developed; high purity and stoichiometry were obtained. The effects of ternary additions of Ti and Ni are described.

  12. AN EFFECT OF SHOT PEENING ON GROWTH AND RETARDATION OF PHYSICALLY SHORT FATIGUE CRACKS IN AN AIRCRAFT Al-ALLOY

    OpenAIRE

    Ivo Černý

    2009-01-01

    Results of an investigation of effect of shot peening on development of physically short fatigue crack in an aircraft V-95 Al-alloy, which is of a similar type as 7075 alloy, are described and discussed in the paper. The first part deals with adaptation and verification of direct current potential drop method for detection and measurement of short crack initiation and growth. The specific material and quite large dimensions of flat specimens with side necking of a low stress concentration fac...

  13. Fatigue life analysis of unexpected failure in a lamellar TiAl alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chan, K.S.

    1999-07-01

    Unexpected catastrophic failure occurred in specimens of a lamellar TiAl alloy tested by axial fatigue. The failure initiated at locations away from artificial defects introduced to the specimens as crack starters. Fractographic examination of the fracture surface revealed the presence of featureless, low-energy facets that suggested the catastrophic crack may have initiated in one or more large grains that cleaved on a cleavage plane or an interface. A crack growth analysis of fatigue life of the test specimens suggested that the catastrophic crack propagated at stress intensity levels below the large crack threshold. Furthermore, the catastrophic crack propagated at rates that were higher than the average rates exhibited by small cracks, as well as by the large crack under equivalent stress intensity ranges. Because of this, the conventional life prediction approach based on the large crack growth data grossly overpredicted the fatigue life.

  14. An Improved Model for FE Modeling and Simulation of Closed Cell Al-Alloy Foams

    OpenAIRE

    Hasan, MD. Anwarul

    2010-01-01

    Cell wall material properties of Al-alloy foams have been derived by a combination of nanoindentation experiment and numerical simulation. Using the derived material properties in FE (finite element) modeling of foams, the existing constitutive models of closed-cell Al-alloy foams have been evaluated against experimental results. An improved representative model has been proposed for FE analysis of closed-cell Al-alloy foams. The improved model consists of a combination of spherical and cruci...

  15. Quality control of Al alloy by ICP-MS

    International Nuclear Information System (INIS)

    Zahran, N.F.; Amr, M.A.; Helal, A.I.; Waly, S.A.; Afifi, Y.K.

    2000-01-01

    Laser ablation sample introduction system in combination with an inductive coupled plasma mass spectrometer (ICP-MS) is used for the investigation of elemental distribution of Al alloy. The samples are ablated by an ultraviolet laser beam at 266 nm with an energy of 4mJ/shot at a repetition rate of 20 Hz. Samples are digested using HNO 3 in a microwave system and analyzed in a solution form by ICP-MS. The quantification of the analytical results is carried out using multielement solution. Quantitative data from the solution samples are used as a standard data for the laser ablation technique. The effect of Aluminum as a matrix is studied. High-resolution mass spectrometer is used to identify the Aluminum polyatomic ions in the ICP-ion source

  16. Design and properties of advanced {gamma}(TiAl) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Appel, F; Clemens, H; Oehring, M [Institute for Materials Research, GKSS Research Centre, Max-Planck-Strasse, D-21502 Geesthacht (Germany)

    2001-07-01

    Intermetallic titanium aluminides are one of the few classes of emerging materials that have the potential to be used in demanding high-temperature structural applications whenever specific strength and stiffness are of major concern. However, in order to effectively replace the heavier nickel-base superalloys currently use, titanium aluminides must combine a wide range of mechanical property capabilities. Advanced alloy designs are tailored for strength, toughness, creep resistance, and environmental stability. Some of these concerns are addressed in the present paper through global commentary on the physical metallurgy and technology of gamma TiAl-base alloys. Particular emphasis is paid on recent developments of TiAl alloys with enhanced high-temperature capability. (author)

  17. Diffusive Interaction Between Ni-Cr-Al Alloys

    Science.gov (United States)

    Tkacz-Śmiech, Katarzyna; Danielewski, Marek; Bożek, Bogusław; Berent, Katarzyna; Zientara, Dariusz; Zajusz, Marek

    2017-05-01

    In high-temperature coatings, welded parts, and a range of other applications, components in the contact zone interdiffuse at elevated temperatures and may react to change the phase composition. The diffusion zone can be complex and can consist of sequential layers of intermediate phases, solid solutions, and in the case of multicomponent systems also of multiphase layers. In this work, the interdiffusion in Ni-Cr-Al alloys is studied experimentally and modeled numerically. The diffusion multiples were prepared by hot isostatic pressing and post-annealing at 1473 K (1200 °C). The concentration profiles were measured with wide-line EDS technique which allowed obtaining high-accuracy diffusion paths. The experimental profiles and diffusion paths were compared with numerical results simulated with application of very recent model of interdiffusion in muticomponent-multiphase systems. The calculated and experimental data show good agreement.

  18. Mechanical Characterization and Corrosion Testing of X608 Al Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Prabhakaran, Ramprashad; Choi, Jung-Pyung; Stephens, Elizabeth V.; Catalini, David; Lavender, Curt A.; Rohatgi, Aashish

    2016-02-07

    This paper describes the mechanical characterization and corrosion testing of X608 Al alloy that is being considered for A-pillar covers for heavy-duty truck applications. Recently, PNNL developed a thermo-mechanical process to stamp A-pillar covers at room temperature using this alloy, and the full-size prototype was successfully stamped by a tier-1 supplier. This study was conducted to obtain additional important information related to the newly developed forming process, and to further improve its mechanical properties. The solutionization temperature, pre-strain and paint-bake heat-treatment were found to influence the alloy’s fabricability and mechanical properties. Natural aging effect on the formability was investigated by limiting dome height (LDH) tests. Preliminary corrosion experiments showed that the employed thermo-mechanical treatments did not significantly affect the corrosion behavior of Al X608.

  19. Design and properties of advanced γ(TiAl) alloys

    International Nuclear Information System (INIS)

    Appel, F.; Clemens, H.; Oehring, M.

    2001-01-01

    Intermetallic titanium aluminides are one of the few classes of emerging materials that have the potential to be used in demanding high-temperature structural applications whenever specific strength and stiffness are of major concern. However, in order to effectively replace the heavier nickel-base superalloys currently use, titanium aluminides must combine a wide range of mechanical property capabilities. Advanced alloy designs are tailored for strength, toughness, creep resistance, and environmental stability. Some of these concerns are addressed in the present paper through global commentary on the physical metallurgy and technology of gamma TiAl-base alloys. Particular emphasis is paid on recent developments of TiAl alloys with enhanced high-temperature capability. (author)

  20. Internal Friction of Austenitic Fe-Mn-C-Al Alloys

    Science.gov (United States)

    Lee, Young-Kook; Jeong, Sohee; Kang, Jee-Hyun; Lee, Sang-Min

    2017-12-01

    The internal friction (IF) spectra of Fe-Mn-C-Al alloys with a face-centered-cubic (fcc) austenitic phase were measured at a wide range of temperature and frequency ( f) to understand the mechanisms of anelastic relaxations occurring particularly in Fe-Mn-C twinning-induced plasticity steels. Four IF peaks were observed at 346 K (73 °C) (P1), 389 K (116 °C) (P2), 511 K (238 °C) (P3), and 634 K (361 °C) (P4) when f was 0.1 Hz. However, when f increased to 100 Hz, whereas P1, P2, and P4 disappeared, only P3 remained without the change in peak height, but with the increased peak temperature. P3 matches well with the IF peak of Fe-high Mn-C alloys reported in the literature. The effects of chemical composition and vacancy (v) on the four IF peaks were also investigated using various alloys with different concentrations of C, Mn, Al, and vacancy. As a result, the defect pair responsible for each IF peak was found as follows: a v-v pair for P1, a C-v pair for P2, a C-C pair for P3, and a C-C-v complex (major effect) + a Mn-C pair (minor effect) for P4. These results showed that the IF peaks of Fe-Mn-C-Al alloys reported previously were caused by the reorientation of C in C-C pairs, not by the reorientation of C in Mn-C pairs.

  1. A Study of Testing Different Mandrels for Electroforming Nickel

    Science.gov (United States)

    Murrell, Alex D. G.

    Material failure is a prevalent problem in all engineering industries, particularly aerospace and automotive. The demand high-performance materials is higher than ever. Nickel is a metal that is favoured greatly because of its ability to withstand harsh operating conditions such as corrosive environments and extreme temperatures. Nickel parts can be produced by electroforming, a unique process that requires a removable conductive mandrel. An electroplating apparatus was set up at Tennessee Technological University to deposit nickel onto these mandrels where different methods of removal would be explored. Various different mandrels - conductive and non-conductive - were tested by nickel electroplating in a Watts nickel bath to establish a firm testing procedure. The nickel coatings were retrieved where possible and were analysed with appropriate methods. It was found that tin was the best material to use for a substrate through performance ranking, and a conductive polycarbonate was the worst material choice for a substrate. The substrates that demonstrated the easiest method of removal were tin and wax. Different methods of increasing - and also inhibiting - conductivity were applied to various substrates, where it was found that the use of a conductive graphite paint was particularly beneficial to the plating potential of a substrate.

  2. Some aspects of the metal purity in high strength Al-alloys

    International Nuclear Information System (INIS)

    Banizs, K.; Csernay-Balint, J.; Voeroes, G.

    1990-01-01

    The effect of Fe and Si on the properties of some high strength age-hardenable Al-alloys was investigated. It was found that a certain quantity (> 0.15 %) of Fe is advantageous to the formation of the cell-structure in the cast ingot both in the AlCuMg and AlZnMgCu alloys. An increased Fe-content causes a finer cell-structure. A higher Fe:Si ratio results in more homogeneous cell size distribution. Higher Si-content in the alloy decreases the favourable cast parameter range and increases the inclination to cracking of large diameter (> 270 mm) ingots. The reason of the correlation found between metal purity and mechanical properties is discussed

  3. Multi-Stress Monitoring System with Fiber-Optic Mandrels and Fiber Bragg Grating Sensors in a Sagnac Loop.

    Science.gov (United States)

    Kim, Hyunjin; Sampath, Umesh; Song, Minho

    2015-07-29

    Fiber Bragg grating sensors are placed in a fiber-optic Sagnac loop to combine the grating temperature sensors and the fiber-optic mandrel acoustic emission sensors in single optical circuit. A wavelength-scanning fiber-optic laser is used as a common light source for both sensors. A fiber-optic attenuator is placed at a specific position in the Sagnac loop in order to separate buried Bragg wavelengths from the Sagnac interferometer output. The Bragg wavelength shifts are measured with scanning band-pass filter demodulation and the mandrel output is analyzed by applying a fast Fourier transform to the interference signal. This hybrid-scheme could greatly reduce the size and the complexity of optical circuitry and signal processing unit, making it suitable for low cost multi-stress monitoring of large scale power systems.

  4. Effect of Fe-Content on the Mechanical Properties of Recycled Al Alloys during Hot Compression

    Directory of Open Access Journals (Sweden)

    Hongzhou Lu

    2017-07-01

    Full Text Available It is unavoidable that Fe impurities will be mixed into Al alloys during recycling of automotive aluminum parts, and the Fe content has a significant effect on the mechanical properties of the recycled Al alloys. In this work, hot compression tests of two Fe-containing Al alloys were carried out at elevated temperatures within a wide strain rate range from 0.01 s−1 to 10 s−1. The effect of Fe content on the peak stress of the stress vs. strain curves, strain rate sensitivity and activation energy for dynamic recrystallization are analyzed. Results show that the recycled Al alloy containing 0.5 wt % Fe exhibits higher peak stresses and larger activation energy than the recycled Al alloy containing 0.1 wt % Fe, which results from the fact that there are more dispersed AlMgFeSi and/or AlFeSi precipitates in the recycled Al alloy containing 0.5 wt % Fe as confirmed by SEM observation and energy spectrum analysis. It is also shown that the Fe content has little effect on the strain rate sensitivity of the recycled Al alloys.

  5. Oxidation properties of laser clad Nb-Al alloys

    International Nuclear Information System (INIS)

    Tewari, S.K.; Mazumder, J.

    1992-01-01

    This paper reports on laser cladding parameters for non-equilibrium synthesis for several ternary and complex Nb-Al base alloys containing Ti, Cr, Si, Ni, B and C that have been established. Phase transformations occurring below 1500 degrees C have been determined using differential thermal analysis. Ductility of the clads is qualitatively evaluated from the extent of cracking around the microhardness indentations. Oxidation resistance of the clads in flowing air is measured at 800 degrees C, 1200 degrees C and 1400 degrees C and parabolic rate constants are calculated. Microstructure of the clads is studied using optical and scanning electron microscopes. X-ray diffraction and EDX techniques are used for identification of the oxides formed and the phases formed in as clad material. Oxide morphology is studied using SEM. Effect of alloying additions on the ductility and oxidation resistance of the laser clad Nb-Al alloys is discussed. The results are compared with those reported in literature for similar alloys produced by conventional processing methods

  6. Defect investigations of micron sized precipitates in Al alloys

    Science.gov (United States)

    Klobes, B.; Korff, B.; Balarisi, O.; Eich, P.; Haaks, M.; Kohlbach, I.; Maier, K.; Sottong, R.; Staab, T. E. M.

    2011-01-01

    A lot of light aluminium alloys achieve their favourable mechanical properties, especially their high strength, due to precipitation of alloying elements. This class of age hardenable Al alloys includes technologically important systems such as e.g. Al-Mg-Si or Al-Cu. During ageing different precipitates are formed according to a specific precipitation sequence, which is always directed onto the corresponding intermetallic equilibrium phase. Probing the defect state of individual precipitates requires high spatial resolution as well as high chemical sensitivity. Both can be achieved using the finely focused positron beam provided by the Bonn Positron Microprobe (BPM) [1] in combination with the High Momentum Analysis (HMA) [2]. Employing the BPM, structures in the micron range can be probed by means of the spectroscopy of the Doppler broadening of annihilation radiation (DBAR). On the basis of these prerequisites single precipitates of intermetallic phases in Al-Mg-Si and Al-Cu, i.e. Mg2Si and Al2Cu, were probed. A detailed interpretation of these measurements necessarily relies on theoretical calculations of the DBAR of possible annihilation sites. These were performed employing the DOPPLER program. However, previous to the DBAR calculation the structures, which partly contain vacancies, were relaxed using the ab-initio code SIESTA, i.e. the atomic positions in presence of a vacancy were recalculated.

  7. Defect investigations of micron sized precipitates in Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Klobes, B; Korff, B; Balarisi, O; Eich, P; Haaks, M; Kohlbach, I; Maier, K; Sottong, R [Helmholtz-Institut fuer Strahlen- und Kernphysik, Nussallee 14-16, D-53115 Bonn (Germany); Staab, T E M, E-mail: klobes@hiskp.uni-bonn.de [Fraunhofer ISC, Neunerplatz 2, D-97082 Wuerzburg (Germany)

    2011-01-01

    A lot of light aluminium alloys achieve their favourable mechanical properties, especially their high strength, due to precipitation of alloying elements. This class of age hardenable Al alloys includes technologically important systems such as e.g. Al-Mg-Si or Al-Cu. During ageing different precipitates are formed according to a specific precipitation sequence, which is always directed onto the corresponding intermetallic equilibrium phase. Probing the defect state of individual precipitates requires high spatial resolution as well as high chemical sensitivity. Both can be achieved using the finely focused positron beam provided by the Bonn Positron Microprobe (BPM) in combination with the High Momentum Analysis (HMA). Employing the BPM, structures in the micron range can be probed by means of the spectroscopy of the Doppler broadening of annihilation radiation (DBAR). On the basis of these prerequisites single precipitates of intermetallic phases in Al-Mg-Si and Al-Cu, i.e. Mg{sub 2}Si and Al{sub 2}Cu, were probed. A detailed interpretation of these measurements necessarily relies on theoretical calculations of the DBAR of possible annihilation sites. These were performed employing the DOPPLER program. However, previous to the DBAR calculation the structures, which partly contain vacancies, were relaxed using the ab-initio code SIESTA, i.e. the atomic positions in presence of a vacancy were recalculated.

  8. Microstructural Evolution in Intensively Melt Sheared Direct Chill Cast Al-Alloys

    Science.gov (United States)

    Jones, S.; Rao, A. K. Prasada; Patel, J. B.; Scamans, G. M.; Fan, Z.

    The work presented here introduces the novel melt conditioned direct chill casting (MC-DC) technology, where intensive melt shearing is applied to the conventional direct-chill casting process. MC-DC casting can successfully produce high quality Al-alloy billets. The results obtained from 80 mm diameter billets cast at speed of 200 mm/min show that MC-DC casting of Al-alloys, substantially refines the microstructure and reduces macro-segregation. In this paper, we present the preliminary results and discuss microstructural evolution during MC-DC casting of Al-alloys.

  9. Strengthening behavior of beta phase in lamellar microstructure of TiAl alloys

    Science.gov (United States)

    Zhu, Hanliang; Seo, D. Y.; Maruyama, K.

    2010-01-01

    β phase can be introduced to TiAl alloys by the additions of β stabilizing elements such as Cr, Nb, W, and Mo. The β phase has a body-centered cubic lattice structure and is softer than the α2 and γ phases in TiAl alloys at elevated temperatures, and hence is thought to have a detrimental effect on creep strength. However, fine β precipitates can be formed at lamellar interfaces by proper heat treatment conditions and the β interfacial precipitate improves the creep resistance of fully lamellar TiAl alloys, since the phase interface of γ/β retards the motion of dislocations during creep. This paper reviews recent research on high-temperature strengthening behavior of the β phase in fully lamellar TiAl alloys.

  10. Improvement in ductility of high strength polycrystalline Ni-rich Ni{sub 3}Al alloy produced by EB-PVD

    Energy Technology Data Exchange (ETDEWEB)

    Sun, J.Y.; Pei, Y.L.; Li, S.S.; Zhang, H.; Gong, S.K., E-mail: gongsk@buaa.edu.cn

    2014-11-25

    Highlights: • High strength and high ductility of polycrystalline Ni-rich Ni{sub 3}Al alloy sheets were produced. • The elongation could be enhanced from ∼0.5% to ∼14.6% by microstructural control. • The fracture strength (∼820 MPa) was enhanced by the precipitation strengthening. • This work provides a general processing for repairing the worn single crystal blades. - Abstract: A 300 μm Ni-rich Ni{sub 3}Al sheet was produced by electron beam physical vapor deposition (EB-PVD) and followed by different heat treatments to obtain fine γ′/γ two-phase structures with large elongation. Tensile testing was performed at room-temperature, and the corresponding mechanisms were investigated in detail. Results indicated that the as-deposited Ni{sub 3}Al alloy exhibited non-equilibrium directional columnar crystal, and transited to equiaxed crystal with uniformly distributed tough γ phase after heat treatment. Meanwhile, the fracture mechanism transited from brittleness to a mixture of ductility and brittleness modes. With an appropriate heat treatment, high strength (ultimate tensile strength obtained 828 MPa) and high ductility (elongation obtained 14.6%) Ni{sub 3}Al alloy has been achieved, which was due to the mesh network microstructure. A series of transmission electron microscope (TEM) characterizations confirmed that the increasing flow stress of Ni{sub 3}Al alloy was attributed to the cubical secondary γ′ phase precipitates (25–50 nm) within the γ phase. This work provides a potential strategy for repairing the worn tip of single crystal engine blades using Ni-rich Ni{sub 3}Al alloy by EB-PVD.

  11. Synthesis of Nb-18%Al alloy by mechanical alloying method

    International Nuclear Information System (INIS)

    Dymek, S.; Wrobel, M.; Dollar, M.

    1999-01-01

    The main goal of this study was attempt to employ by mechanical alloying to produce Nb-Al alloy. The Nb-rich alloy composition was selected in order to receive the ductile niobium solid solution (Nb ss ) phase in the final, equilibrium state. This ductile phase was believed to prevent crack propagation in the consolidated alloy and thus to improve its ductility and toughness. Elemental powders of niobium (99.8% pure and -325 mesh) and aluminium (99.9% pure and -325 mesh) were used as starting materials. These powders were mixed to give the nominal compositions od 82% Nb and 18% Al (atomic percent). Mechanical alloying was carried out in a Szegvari laboratory attritor mill in an argon atmosphere with the controlled oxygen level reduced to less than 10 ppm. The total milling time was 86 hours. During the course of milling powder samples were taken out after 5, 10 and 20 hours, which allowed characterization of the powder morphology and progress of the mechanical alloying process. The changes in particle morphology during milling were examined using a scanning electron microscope and the phase analysis was performed in a X-ray diffractometer with CoK α radiation. Initially, particles' size increased and their appearance changed from the regular to one of the flaky shape. X-ray diffraction patterns of examined powders as a function of milling time are presented. Peaks from Al, through much weaker than in the starting material, were still present after 5 hours of milling but disappeared completely after 10 hours of milling. With increasing milling time, the peaks became broader and their intensities decreased. Formation of amorphous phase was observed after 86 hours of milling. This was deducted from a diffuse halo observed at the 2Θ angle of about 27 o . Intermetallic phases Nb 3 Al and Nb 2 Al were found in the consolidated material only. (author)

  12. Numerical Simulation of Spheroidization Process of TiAl Alloy Powders in Radio Frequency Plasma

    OpenAIRE

    ZHU Langping; LU Xin; LIU Chengcheng; LI Jianchong; NAN Hai

    2017-01-01

    A numerical simulation method was used to study the radio frequency plasma spheroidization process of TiAl alloy powder. The effects of velocity field and temperature field on the motion trajectory and mass change of TiAl alloy powder with different particle size were analyzed.The results show that the temperature of powder particles increases rapidly under high temperature plasma, surface evaporation cause the reduction of particle size, and particles with small size tend to evaporate quickl...

  13. Correlative Microscopy of Alpha Prime Precipitation in Neutron-Irradiated Fe-Cr-Al Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

    2016-12-01

    Fe-Cr-Al alloys are currently being considered for accident tolerant light water reactor fuel cladding applications due to their superior high temperature oxidation and corrosion resistance compared to Zr-based alloys. This work represents the current state-of-the-art on both techniques for analysis of α' precipitate microstructures and the processes and mechanisms governing its formation in neutron-irradiated Fe-Cr-Al alloys.

  14. Handbook of the Materials Properties of FeCrAl Alloys For Nuclear Power Production Applications

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Snead, Mary A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    FeCrAl alloys are a class of alloys that have seen increased interest for nuclear power applications including as accident tolerant fuel cladding, structural components for fast fission reactors, and as first wall and blanket structures for fusion reactors. FeCrAl alloys are under consideration for these applications due to their inherent corrosion resistance, stress corrosion cracking resistance, radiation-induced swelling resistance, and high temperature oxidation resistance. A substantial amount of research effort has been completed to design, develop, and begin commercial scaling of FeCrAl alloys for nuclear power applications over the past half a century. These efforts have led to the development of an extensive database on material properties and process knowledge for FeCrAl alloys but not within a consolidated format. The following report is the first edition of a materials handbook to consolidate the state-of-the-art on FeCrAl alloys for nuclear power applications. This centralized database focuses solely on wrought FeCrAl alloys, oxide dispersion strengthened alloys, although discussed in brief, are not covered. Where appropriate, recommendations for applications of the data is provided and current knowledge gaps are identified.

  15. Reaction layer between U-7WT%Mo and Al alloys in chemical diffusion couples

    International Nuclear Information System (INIS)

    Mirandou, M.; Granovsky, M.; Ortiz, M.; Balart, S.; Arico, S.; Gribaudo, L.

    2005-01-01

    Several failures in U-Mo dispersion fuel plates like pillowing and large porosities have been reported during irradiation experiments. These failures have been assigned to the formation of a large (U-Mo)/Al interaction product under high operating conditions. The modification of the matrix by alloying Al to change the interaction layer and improve its irradiation behavior, has been proposed. This paper reports diffusion experiments performed between U-7wt%Mo and various Al alloys containing Mg and / or Si. By the use of Optical Microscopy, SEM and X-Ray diffraction, it was found that with a concentration of 5.2wt% or 7.1 wt%Si the interaction layer is constituted mainly by (U,Mo)(Si,Al) 3 and no (U,Mo)Al 4 is detected. As part of the studies of properties of the U-Mo alloys the time for isothermal transformation start at different temperatures of the γ phase is being evaluated for the present U-7wt%Mo alloy. These results are used to plan the future diffusion program that will include diffusion under irradiation at CNEA RA3 reactor. (author)

  16. Winding mandrel design for the wide cable SSC dipole

    International Nuclear Information System (INIS)

    Morgan, G.H.; Greene, A.; Jochen, G.; Morgillo, A.

    1990-01-01

    The 50 mm coil i.d. SSC dipole magnets use wider cables to give a greater operational margin between quench field and operating field. The cable used for the inner coil has 30 strands of the same size (0.808 mm) instead of 23 and the outer has 36 strands of the same size (0.648 mm) instead of 30 and the cable widths are increased in proportion. Although the coil inner diameter has been increased from 40 mm, the coil ends are noticeably harder to wind. This report describes the computational and experimental effort to design winding mandrels or center posts for the constant-perimeter ends. 1 ref., 2 figs., 2 tabs

  17. A study of oxidation resistant coating on TiAl alloys by Cr evaporation and pack cementation

    International Nuclear Information System (INIS)

    Jung, Dong Ju; Jung, Hwan Gyo; Kim, Kyoo Young

    2002-01-01

    A Cr+Al-type composite coating is applied to improve the properties of aluminide coating layers, AiAl 3 , formed on TiAl alloys. This method is performed by Cr evaporation on the TiAl-XNb(X= 1,6at%) substrate followed by pack aluminizing. The coating layer formed by the composite coating process consists of the outer layer of Al 4 Cr and the inner layer of TiAl 3 regardless of the Nb content. however, these coating layers are transformed to Ti(Al,Cr) 3 layers with Ll 2 structures during oxidation. In particular, as Nb content increases, the grain size of the inner TiAl 3 layer becomes smaller and the diffusion rate of Cr increases after oxidation. Faster formation of a Ti(Al,Cr) 3 layer with an Ll 2 structure through Nb addition is more effective to improve cracking resistance at the beginning of oxidation of TiAl alloys. However, growth of Ti(Al,Cr) 3 formed on the coating layer becomes slower as the Nb content in the coating layer is increased. As a result, the addition of a large amount of Nb to composite coating layer is not desirable due to poor ductility of the coating layer. A Ti(Al,Cr) 3 layer with an Ll 2 structure developed during oxidation showed much better ductility compared with other coating layers

  18. Probing the nanostructural evolution of age-hardenable Al alloys with atom-probe tomography

    International Nuclear Information System (INIS)

    Biswas, Aniruddha

    2010-01-01

    Atom Probe Tomographic (APT) Microscope is a lens-less point-projection 3-D analytical microscope that has the unique capability of (i) three-dimensional imaging at the atomic scale and (ii) compositional analysis with sub-nanometre spatial resolution and single-atom sensitivity. Modern 3-D APT microscope offers the highest the spatial resolution among all the available analytical techniques. It can simultaneously achieve a spatial resolution better than 0.3 nm in all three directions of a three-dimensional analysis-volume. As a result, 3-D APT microscopy, especially as practiced by the high speed, large field of view instruments is the most appropriate tool for studying nano-scale precipitates and their heterophase interfaces. This talk will introduce the technique, discuss its brief historical background and use examples from age-hardenable Al-alloys. The results include a detailed APT study of the compositional evolution of the nano-scale precipitates: θ and Q present in commercial age hardenable aluminium alloy, W319

  19. Identification of microstructural mechanisms during densification of a TiAl alloy by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Jabbar, Houria; Couret, Alain; Durand, Lise [CNRS, CEMES-UPR 8011, Centre d' Elaboration de Materiaux et d' Etudes Structurales, BP 94347, 29 rue J. Marvig, F-31055 Toulouse (France); Universite de Toulouse, UPS, F-31055 Toulouse (France); Monchoux, Jean-Philippe, E-mail: monchoux@cemes.fr [CNRS, CEMES-UPR 8011, Centre d' Elaboration de Materiaux et d' Etudes Structurales, BP 94347, 29 rue J. Marvig, F-31055 Toulouse (France); Universite de Toulouse, UPS, F-31055 Toulouse (France)

    2011-10-13

    Graphical abstract: Highlights: > Mechanisms of a TiAl alloy powder densified by spark plasma sintering are identified. > Microstructure evolution of the powder is followed during the sintering cycle. > As-atomized supersaturated powder comes back to equilibrium. > Densification occurs by plastification of the particles at high temperature. > No mechanisms related to electric current are observed. - Abstract: This work aims at identifying, by coupled scanning and transmission electron microscopy (SEM and TEM) observations, the densification mechanisms occurring when an atomized Ti-47Al-1W-1Re-0.2Si powder is densified by spark plasma sintering (SPS). For this purpose, interruptions of the SPS cycle have been performed to follow the evolution of the microstructure step by step. The powder particles exhibit a classical dendritic microstructure containing a large amount of out-of-equilibrium {alpha} phase. During heating-up, the microstructure undergoes successive transformations. At T = 525-875 deg. C the {alpha} phase transforms into {gamma}. The {gamma} phase formed is supersaturated in W and Re. It de-saturates for T above 875 deg. C by discontinuous precipitation of W and Re-rich B2 phase. Densification takes place for T between 900 deg. C and 1150 deg. C by plastic deformation of the powder particles. TEM observations show that the repartition of the plastic deformation is correlated to the dendritic microstructure, and that dynamic recrystallization mechanisms occur. Microstructural phenomena directly resulting from the high currents involved in the SPS process have not been observed.

  20. The effect of mandrel configuration on the warpage in pultrusion of rectangular hollow profiles

    DEFF Research Database (Denmark)

    Baran, Ismet; Hattel, Jesper Henri; Akkerman, Remko

    2014-01-01

    pultrusion company. In addition, the predicted warpage behaviour is further analysed by adjusting the mandrel length as well as including the mandrel heating. Using the proposed process model, the effect of the mandrel configurations on the quality of the pultrusion is investigated in terms of temperature......, degree of cure and distortions.These unwanted residual distortions may lead to not meeting the desired geometrical tolerances e.g. warpage of pultruded window frames and hollow profiles as well as spring-in of L-shaped profiles, etc....

  1. Effect of Zr on the Corrosion Properties of Mg-Li-Al Alloy

    International Nuclear Information System (INIS)

    Kim, Soon Ho; Choi, Sang Hyun; Kim, In Bae; Kim, Kyung Hyun

    1994-01-01

    Effect of Zr on the electrochemical corrosion characteristics of Mg-Li-Al alloy has been investigated by means of potentiodynamic polarization study. The electrochemical behaviors were evaluated in 0.03% NaCl solution and the solution buffered with KH 2 PO 5 · NaOH at room temperature. It was found that the addition of very small quantity of Zr (0.03wt%) in Mg-Li-Al alloy increased corrosion rates and amount of corrosion products and decreased the pitting resistance of the alloy. From the results it was concluded that Zr which is added to increase the strength of Mg-Li-Al alloy is harmful to corrosion properties of the alloy

  2. Positive effect of yttrium on the reduction of pores in cast Al alloy

    International Nuclear Information System (INIS)

    Hua, Guomin; Ahmadi, Hojat; Nouri, Meisam; Li, Dongyang

    2015-01-01

    Mechanical and electrochemical properties of Al alloys can be improved by adding a small amount of rare-earth such as yttrium. Here we demonstrate that adding yttrium also helps suppress the porosity in cast Al alloys, thus minimizing its detrimental effect on mechanical properties of the alloys. The mechanism behind is elucidated based on the hydrogen binding energies and the diffusion activation energies of hydrogen atoms in Al and Al–Y phases, calculated using the first-principle method. - Highlights: • The porosity of commercial Al alloy can be reduced by additive yttrium. • Formed Al 3 Y phase helps reduce homogeneous nucleation of hydrogen bubbles. • Formed Al 3 Y and Al 2 Y phases could suppress the growth of hydrogen bubbles

  3. The use of Nb in rapid solidified Al alloys and composites

    Energy Technology Data Exchange (ETDEWEB)

    Audebert, F., E-mail: metal@fi.uba.ar [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Department of Mechanical Engineering and Mathematical Sciences, Oxford Brookes University, Wheatley Campus, OX33 1HX Oxford (United Kingdom); Galano, M. [Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Saporiti, F. [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina)

    2014-12-05

    Highlights: • The use of Nb in RS Al alloys and composites has been reviewed. • Nb was found to improve the GFA of rapid solidified Al–Fe and Al–Ni alloys. • Nb has higher effect in increasing the corrosion resistance than RE in Al–Fe alloys. • Nb improves the stability of the Al–Fe–Cr icosahedral phase. • Nb improves strength, ductility and toughness of nanoquasicrystalline Al matrix composites. - Abstract: The worldwide requirements for reducing the energy consumption and pollution have increased the demand of new and high performance lightweight materials. The development of nanostructured Al-based alloys and composites is a key direction towards solving this demand. High energy prices and decreased availability of some alloying elements open up the opportunity to use non-conventional elements in Al alloys and composites. In this work the application of Nb in rapid solidified Al-based alloys and Al alloys matrix composites is reviewed. New results that clarify the effect of Nb on rapid solidified Al alloys and composites are also presented. It is observed that Nb stabilises the icosahedral Al–Fe/Cr clusters, enhances the glass forming ability and shifts the icosahedral phase decomposition towards higher temperatures. Nb provides higher corrosion resistance with respect to the pure Al and Al–Fe–RE (RE: rare earth) alloys in the amorphous and crystalline states. The use of Nb as a reinforcement to produce new Al alloy matrix composites is explored. It is observed that Nb provides higher strength, ductility and toughness to the nanoquasicrystalline matrix composite. Nb appears as a new key element that can improve several properties in rapid solidified Al alloys and composites.

  4. Solid-liquid phase equilibria of Fe-Cr-Al alloys and spinels

    Science.gov (United States)

    McMurray, J. W.; Hu, R.; Ushakov, S. V.; Shin, D.; Pint, B. A.; Terrani, K. A.; Navrotsky, A.

    2017-08-01

    Ferritic FeCrAl alloys are candidate accident tolerant cladding materials. There is a paucity of data concerning the melting behavior for FeCrAl and its oxides. Analysis tools have therefore had to utilize assumptions for simulations using FeCrAl cladding. The focus of this study is to examine in some detail the solid-liquid phase equilibria of FeCrAl alloys and spinels with the aim of improving the accuracy of severe accident scenario computational studies.

  5. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, Zachary T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  6. Microstructure and Hot Deformation Behavior of Fe-20Cr-5Al Alloy

    OpenAIRE

    Jung-Ho Moon; Tae Kwon Ha

    2014-01-01

    High temperature deformation behavior of cast Fe-20Cr-5Al alloy has been investigated in this study by performing tensile and compression tests at temperatures from 1100 to 1200oC. Rectangular ingots of which the dimensions were 300×300×100 in millimeter were cast using vacuum induction melting. Phase equilibrium was calculated using the FactSage®, thermodynamic software and database. Tensile strength of cast Fe-20Cr-5Al alloy was 4 MPa at 1200oC. With temperature decreas...

  7. Individual precipitates in Al alloys probed by the Bonn positron microprobe

    Energy Technology Data Exchange (ETDEWEB)

    Balarisi, Osman; Eich, Patrick; Haaks, Matz; Klobes, Benedikt; Korff, Bjoern; Maier, Karl; Sottong, Reinhard [Helmholtz-Institut fuer Strahlen- und Kernphysik, Nussallee 14-16, 53115 Bonn (Germany); Huehne, Sven-Martin; Mader, Werner [Institut fuer Anorganische Chemie, Roemerstrasse 164, 53117 Bonn (Germany); Staab, Torsten [Fraunhofer ISC, Neunerplatz 2, 97082 Wuerzburg (Germany)

    2010-07-01

    Positron annihilation spectroscopy (PAS) is a unique tool for the characterization of open-volume defects such as vacancies. Therefore, age hardenable Al alloys, whose decomposition is mainly driven by the vacancy mechanism of diffusion, are often characterized by PAS techniques. Nevertheless, probing the defect state of individual precipitates grown in Al alloys requires a focused positron beam and has not been carried out up to now. In this respect we present the first investigations of the defect state of individual precipitates utilizing the Bonn Positron Microprobe (BPM). Furthermore, the analysis of the experimental data has to be facilitated by theoretical calculations of the observables of positron annihilation spectroscopy.

  8. Mechanical and electrochemical characteristics with welding materials in robotic MIG welding of dissimilar Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong Jong; Han, Min Su; Woo, Yong Bin [Mokpo Maritime Univ., Mokpo (Korea, Republic of)

    2013-05-15

    In this study, mechanical and electrochemical characteristics with welding material in MIG welded with ROBOT for dissimilar Al alloys were investigated using various experiment methods. The MIG welding by ROBOT with ER5183 and ER5556 for the 5456-H116 and 6061-T6 Al alloy were carried out. The hardness of welding zone was lower than that of base metal. In electrochemical experiment, ER5183 welding material presented excellent characteristics. The yield strength and maximum tensile strength in welding with welding material of ER5183 presented lower value than those of ER5556. The elongation and time-to-fracture showed the opposite results.

  9. High strength and utilizable ductility of bulk ultrafine-grained Cu-Al alloys

    Science.gov (United States)

    An, X. H.; Han, W. Z.; Huang, C. X.; Zhang, P.; Yang, G.; Wu, S. D.; Zhang, Z. F.

    2008-05-01

    Lack of plasticity is the main drawback for nearly all ultrafine-grained (UFG) materials, which restricts their practical applications. Bulk UFG Cu-Al alloys have been fabricated by using equal channel angular pressing technique. Its ductility was improved to exceed the criteria for structural utility while maintaining a high strength by designing the microstructure via alloying. Factors resulting in the simultaneously enhanced strength and ductility of UFG Cu-Al alloys are the formation of deformation twins and their extensive intersections facilitating accumulation of dislocations.

  10. Determination of optimal tool parameters for hot mandrel bending of pipe elbows

    Science.gov (United States)

    Tabakajew, Dmitri; Homberg, Werner

    2018-05-01

    Seamless pipe elbows are important components in mechanical, plant and apparatus engineering. Typically, they are produced by the so-called `Hamburg process'. In this hot forming process, the initial pipes are subsequently pushed over an ox-horn-shaped bending mandrel. The geometric shape of the mandrel influences the diameter, bending radius and wall thickness distribution of the pipe elbow. This paper presents the numerical simulation model of the hot mandrel bending process created to ensure that the optimum mandrel geometry can be determined at an early stage. A fundamental analysis was conducted to determine the influence of significant parameters on the pipe elbow quality. The chosen methods and approach as well as the corresponding results are described in this paper.

  11. Advanced Optical Metrology for XRAY Replication Mandrels and Mirrors, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Advanced x-ray observatories such as IXO and GenX will require thousands of thin shell mirror segments produced by replication using convex mandrels. Quality and...

  12. COATING AND MANDREL EFFECTS ON FABRICATION OF GLOW DISCHARGE POLYMER NIF SCALE INDIRECT DRIVE CAPSULES

    International Nuclear Information System (INIS)

    NIKROO, A.; PONTELANDOLFO, J.M.; CASTILLO, E.R.

    2002-01-01

    OAK A271 COATING AND MANDREL EFFECTS ON FABRICATION OF GLOW DISCHARGE POLYMER NIF SCALE INDIRECT DRIVE CAPSULES. Targets for the National Ignition Facility (NIF) need to be about 200 (micro)m thick and 2 mm in diameter. These dimensions are well beyond those currently fabricated on a routine basis. They have investigated fabrication of near NIF scale targets using the depolymerizable mandrel technique. Poly-alpha-methylstyrene (PAMS) mandrels, about 2 mm in diameter, of varying qualities were coated with as much as 125 (micro)m of glow discharge polymer (GDP). The surface finish of the final shells was examined using a variety of techniques. A clear dependence of the modal spectrum of final GDP shell on the quality of the initial PAMS mandrels was observed. isolated features were found to be the greatest cause for a shell not meeting the NIF standard

  13. Effect of aluminum content on the passivation behavior of Fe-Al alloys in sulfuric acid solution

    DEFF Research Database (Denmark)

    Chiang, Wen-Chi; Luu, W.C.; Wu, J.K.

    2006-01-01

    -Al alloys, which the Al content of alloy exceeds 19 at %, have wide passivation regions with low passivation current. However, when the Al content of Fe-Al alloys exceeds this range, the increment of Al content has slight influence on passivation behavior compared with ternary Cr addition....

  14. Database on Performance of Neutron Irradiated FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States); Littrell, Ken [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  15. Solute transport during the cyclic oxidation of Ni-Cr-Al alloys. M.S. Thesis

    Science.gov (United States)

    Nesbitt, J. A.

    1982-01-01

    Important requirements for protective coatings of Ni-Cr-Al alloys for gas turbine superalloys are resistance to oxidation accompanied by thermal cycling, resistance to thermal fatigue cracking. The resistance to oxidation accompanied by thermal cycling is discussed. The resistance to thermal fatigue cracking is also considered.

  16. Misoriented dislocation substructures and the fracture of polycrystalline Cu-Al alloys

    Science.gov (United States)

    Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.; Kozlov, E. V.

    2016-10-01

    The evolution of the dislocation substructure in polycrystalline Cu-Al alloys with various grain sizes is studied during deformation to failure. A relation between the fracture of the alloys and the forming misorientation dislocation substructures is revealed. Microcracks in the alloy are found to form along grain boundaries and the boundaries of misoriented dislocation cells and microtwins.

  17. Creep characterization of Al alloy thin films for use in RF-MEMS switches

    NARCIS (Netherlands)

    Modlinski, R.; Witvrouw, A.; Ratchev, P.; Puers, R.; Toonder, den J.M.J.; Wolf, I.C.D.Y.M.

    2004-01-01

    Creep is expected to be a major reliability problem in some MEMS, as for example RF-MEMS switches, especially at high RF powers. For this reason it should be avoided to use creep sensitive materials in these devices. In this paper we report on creep studies on Al-alloys, materials that are often

  18. First-principles study of L10 Ti-Al and V-Al alloys

    International Nuclear Information System (INIS)

    Chubb, S.R.; Papaconstantopoulos, D.A.; Klein, B.M.

    1988-01-01

    As a first step towards understanding the reduced embrittlement of L1 0 Ti-Al alloys which accompanies the introduction of small concentrations of V, we have determined from first principles, using full-potential linearized--augmented-plane-wave calculations, the equilibrium values of the structural parameters and the associated electronic structure for the stoichiometric (L1 0 ) Ti-Al (tetragonal) compound. Our calculated values of c/a and a are in good agreement with experiment. Using the same method of calculation, we have also studied the electronic structure associated with the (hypothetical) L1 0 V-Al alloy that would form when V is substituted for Ti. We find that (1) the electronic structures of these V-Al alloys are relatively insensitive to variations of c/a and a; (2) near the Ti-Al equilibrium geometry, the electronic structures of the V-Al and Ti-Al alloys are very similar; and (3) that a rigid-band model involving substitution of V for Ti can be used to gain a qualitative understanding of the reduction in c/a which accompanies the introduction of small concentrations of V. We relate the reduction in c/a to important changes in the bonding that accompany the occupation of bands immediately above the Fermi level of the stoichiometric Ti-Al compound

  19. Facile synthesis of dendritic Cu by electroless reaction of Cu-Al alloys in multiphase solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Ying; Liang, Shuhua, E-mail: liangxaut@gmail.com; Yang, Qing; Wang, Xianhui

    2016-11-30

    Highlights: • Nano- or micro-scale fractal dendritic copper (FDC) was synthesized by electroless immersing of Cu-Al alloys in CuCl{sub 2} + HCl. • FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl{sub 2} + HCl solution. • Nanoscale Cu{sub 2}O was found at the edge of FDC. Nanoporous copper (NPC) can also be obtained by using Cu{sub 17}Al{sub 83} alloy. • The potential difference between CuAl{sub 2} and α-Al phase and the replacement reaction in multiphase solution are key factors. - Abstract: Two-dimensional nano- or micro-scale fractal dendritic coppers (FDCs) were synthesized by electroless immersing of Cu-Al alloys in hydrochloric acid solution containing copper chloride without any assistance of template or surfactant. The FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl{sub 2} + HCl solution. Compared to Cu{sub 40}Al{sub 60} and Cu{sub 45}Al{sub 55} alloys, the FDC shows hierarchical distribution and homogeneous structures using Cu{sub 17}Al{sub 83} alloy as the starting alloy. The growth direction of the FDC is <110>, and all angles between the trunks and branches are 60°. Nanoscale Cu{sub 2}O was found at the edge of FDC. Interestingly, nanoporous copper (NPC) can also be obtained through Cu{sub 17}Al{sub 83} alloy. Studies showed that the formation of FDC depended on two key factors: the potential difference between CuAl{sub 2} intermetallic and α-Al phase of dual-phase Cu-Al alloys; a replacement reaction that usually occurs in multiphase solution. The electrochemical experiment further proved that the multi-branch dendritic structure is very beneficial to the proton transfer in the process of catalyzing methanol.

  20. Influences of different degassing processes on refining effect and properties of 4004 Al alloy

    Directory of Open Access Journals (Sweden)

    Wang Liping

    2013-03-01

    Full Text Available In order to improve the plasticity of 4004 Al alloy and subsequently the productivity of 4004 Al foil, the research studied in detail the influence of the rotary impeller degassing process on the refining effect of 4004 Al alloy, in which the impacts of four major parameters: gas flow, rotational speed, refining time, and stewing time, on degassing rate of 4004 Al alloy was systematically studied by using an orthogonal experiment methodology. Results show that the rotational speed has the greatest impact on the degassing of 4004 Al alloy, followed by gas flow and refining time; stewing time has the least impact. The optimum purification parameters obtained by current orthogonal analysis were: rotor speed of 500 r·min-1, inert gas flow of 0.4 mL·h-1, refining time of 15 min, and stewing time of 6 min. Degassing rate using the optimum parameters reaches 68%. In addition, the comparison experiments among C2Cl6 refining, rotary impeller degassing, and combined treatment of C2Cl6 refining and rotary impeller degassing for 4004 Al alloy were performed. The experimental data indicated that the combined treatment of C2Cl6 refining and rotary impeller degassing has the best degassing effect. Degassing rate of C2Cl6 refining, rotary impeller degassing and combined refining treatment is 39%, 69.1% and 76.9%, respectively. The mechanical properties of the specimen refined by rotary impeller degassing were higher than those by C2Cl6 refining, but lower than those by combined refining treatment.

  1. Plastic anomaly of the B2 ordered Fe-40Al alloy

    International Nuclear Information System (INIS)

    Calonne, O.

    2002-05-01

    The plastic behaviour of Fe-40Al (B2-ordered) alloys was studied. This material has the particularly of exhibiting a yield stress that increases in a given temperature range ('yield stress anomaly'). This anomaly is usually associated with a zero strain rate sensitivity in the very same temperature range. These two peculiarities can be explained as a whole by a thermally activated exhaustion of the mobile dislocations. In this work, the macroscopic mechanical behaviour of the FeAl alloys was first characterised. Then, slip geometry was studied in a large temperature range using oriented single crystals. Finally, the elementary deformation processes were studied through an analysis of dislocation structures in deformed materials using TEM post-mortem and in-situ techniques. Our results show that the yield stress anomaly stems from superdislocations exhaustion through the formation of antiphase boundary tubes, due to vacancy absorption. The number of antiphase boundary tubes produced during dislocation motion depends on vacancy concentration, that in turn increases with temperature. This is believed to be the main reason for thermally activated exhaustion. In addition, the anomaly peak and the related stress fall-off at higher temperatures can be ascribed to superdislocation decomposition, which provides the material with ordinary dislocations that cannot generate antiphase boundary tubes. Superdislocations exhaustion seems to be the catalyzing factor for decomposition. We have proposed a basis for an exhaustion/multiplication model. Considering a classical Frank-Read type multiplication mechanism, we express the yield stress as a function of temperature and we show that this results in an anomaly. Moreover, supposing that boron modifies vacancy migration energy, we suggest that the influence of boron on the stress anomaly stems from an increase of vacancy capture radius by mobile superdislocations. (authors)

  2. Density of Ni-Al Alloys in Liquid and Solid-Liquid Coexistence State Measured by a Modified Pycnometric Method

    Institute of Scientific and Technical Information of China (English)

    Liang FANG; Feng XIAO; Zushu LI; Zainan TAO

    2004-01-01

    The density of Ni-Al alloys in both liquid state and solid-liquid coexistence state was measured with a modified pycnometric method. It was found that the density of NI-Al alloys decreases with increasing temperature and Al concentration in the alloys. The molar volume of liquid Ni-Al binary alloys increases with the increase of temperature and Al concentration. The partial molar volume of Al in NI-Al binary alloy was calculated approximately. The molar volume of liquid NI-Al alloy determined in the present work shows a negative deviation from the ideal linear molar volume.

  3. Simulation and experimental analysis of nanoindentation and mechanical properties of amorphous NiAl alloys.

    Science.gov (United States)

    Wang, Chih-Hao; Fang, Te-Hua; Cheng, Po-Chien; Chiang, Chia-Chin; Chao, Kuan-Chi

    2015-06-01

    This paper used numerical and experimental methods to investigate the mechanical properties of amorphous NiAl alloys during the nanoindentation process. A simulation was performed using the many-body tight-binding potential method. Temperature, plastic deformation, elastic recovery, and hardness were evaluated. The experimental method was based on nanoindentation measurements, allowing a precise prediction of Young's modulus and hardness values for comparison with the simulation results. The indentation simulation results showed a significant increase of NiAl hardness and elastic recovery with increasing Ni content. Furthermore, the results showed that hardness and Young's modulus increase with increasing Ni content. The simulation results are in good agreement with the experimental results. Adhesion test of amorphous NiAl alloys at room temperature is also described in this study.

  4. Alpha and beta stabilizer character of Al in Zr-Nb-Al alloys

    International Nuclear Information System (INIS)

    Peruzzi Bardella, A.; Bolcich, J.C.

    1987-01-01

    The T β/α+β of Zr5Nb and Zr5Nb2Al (weight %) were determined in order to observe the alpha-stabilizer character of Al in ternary Zr-Nb-Al alloys. Techniques employed were change of resistivity with temperature in dynamic experiences, and metallography of samples quenched to room temperature after isothermal annealings. The T β/α+β of the ternary resulted 17 ± 8 deg C higher than that of the binary alloy. In addition, taking into account the results of previous investigations of the transformation of beta on quenching Zr-Nb-Al alloys from the beta field to room temperature, it is concluded that the beta-stabilizer character of Nb is stronger than the alpha-stabilizer character of Al in these Zr alloys, and that the Al can have important influence on the mechanical properties by the appearance of TRIP effect. (Author) [es

  5. Solute transport and the prediction of breakaway oxidation in gamma + beta Ni-Cr-Al alloys

    Science.gov (United States)

    Nesbitt, J. A.; Heckel, R. W.

    1984-01-01

    The Al transport and the condition leading to breakaway oxidation during the cyclic oxidation of gamma + beta NiCrAl alloys have been studied. The Al concentration/distance profiles were measured after various cyclic oxidation exposures at 1200 C. It was observed that cyclic oxidation results in a decreasing Al concentration at the oxide/metal interface, maintaining a constant flux of Al to the Al2O3 scale. It was also observed that breakaway oxidation occurs when the Al concentration at the oxide/metal interface approaches zero. A numerical model was developed to simulate the diffusional transport of Al and to predict breakaway oxidation in gamma + beta NiCrAl alloys undergoing cyclic oxidation. In a comparison of two alloys with similar oxide spalling characteristics, the numerical model was shown to predict correctly the onset of breakaway oxidation in the higher Al-content alloy.

  6. Corrosion of Zn5Al and Zn55Al alloys with cerium, praseodymium and neodymium

    International Nuclear Information System (INIS)

    Alikhanova, S.D.

    2017-01-01

    The present work is devoted to corrosion of Zn5Al and Zn55Al alloys with cerium, praseodymium and neodymium. The purpose of present work is elaboration of optimal composition of zinc-aluminium alloys Zn5Al and Zn55Al alloyed by rare-earth metals of cerium subgroup which are used as anode covers for protection of steel from corrosion. Therefore, the regularities of change of corrosion-electrochemical properties in various corrosive mediums have been determined; processes mechanisms of high temperature oxidation of alloys in solid state have been studied; in the products of alloys oxidation their phase components have been defined and their role in the corrosion process have been revealed; the optimal compositions of zinc-aluminium alloys alloyed by rare earth metals, which are protected by two patents of the Republic of Tajikistan have been elaborated.

  7. Orientation-dependent ion beam sputtering at normal incidence conditions in FeSiAl alloy

    International Nuclear Information System (INIS)

    Batic, Barbara Setina; Jenko, Monika

    2010-01-01

    The authors have performed Ar+ broad ion beam sputtering of a polycrystalline Fe-Si-Al alloy at normal incidence at energies varying from 6 to 10 keV. Sputtering results in the formation of etch pits, which can be classified in three shapes: triangular, rectangular, and square. As each grain of individual orientation exhibits a certain type of pattern, the etch pits were correlated with the crystal orientations by electron backscattered diffraction technique.

  8. Molecular dynamics simulations of the melting curve of NiAl alloy under pressure

    OpenAIRE

    Wenjin Zhang; Yufeng Peng; Zhongli Liu

    2014-01-01

    The melting curve of B2-NiAl alloy under pressure has been investigated using molecular dynamics technique and the embedded atom method (EAM) potential. The melting temperatures were determined with two approaches, the one-phase and the two-phase methods. The first one simulates a homogeneous melting, while the second one involves a heterogeneous melting of materials. Both approaches reduce the superheating effectively and their results are close to each other at the applied pressures. By fit...

  9. Effect of Ternary Addition of Iron on Shape Memory Characteristics of Cu-Al Alloys

    Science.gov (United States)

    Raju, T. N.; Sampath, V.

    2011-07-01

    The effect of alloying Cu-Al alloys with Fe on their transformation temperatures and shape memory properties was investigated by differential scanning calorimetry and bend test. It was found that the minor additions of iron resulted in change of transformation temperatures and led to excellent shape memory properties of the alloys. Since the transformation temperatures are high, they are an ideal choice for high-temperature applications.

  10. High Temperature Mechanical Constitutive Modeling of a High-Nb TiAl Alloy

    Directory of Open Access Journals (Sweden)

    DONG Chengli

    2018-02-01

    Full Text Available Uniaxial tensile, low cycle fatigue, fatigue-creep interaction and creep experiments of a novel high-Nb TiAl alloy (i.e. Ti-45Al-8Nb-0.2W-0.2B-0.02Y (atom fraction/% were conducted at 750℃ to obtain its tested data and curves. Based on Chaboche visco-plasticity unified constitutive model, Ohno-Wang modified non-linear kinematic hardening was introduced in Chaboche constitutive model to describe the cyclic hardening/softening, and Kachanov damage was coupled in Chaboche constitutive model to characterize the accelerated creep stage. The differential equations of the constitutive model discretized by explicit Euler method were compiled in to ABAQUS/UMAT to simulate the mechanical behavior of high-Nb TiAl alloy at different test conditions. The results show that Chaboche visco-plasticity unified constitutive model considering both Ohno-Wang modified non-linear kinematic hardening and Kachanov damage is able to simulate the uniaxial tensile, low cycle fatigue, fatigue-creep interaction and creep behavior of high-Nb TiAl alloy and has high accuracy.

  11. Thermodynamic analysis of 6xxx series Al alloys: Phase fraction diagrams

    Directory of Open Access Journals (Sweden)

    Cui S.

    2018-01-01

    Full Text Available Microstructural evolution of 6xxx Al alloys during various metallurgical processes was analyzed using accurate thermodynamic database. Phase fractions of all the possible precipitate phases which can form in the as-cast and equilibrium states of the Al-Mg-Si-Cu-Fe-Mn-Cr alloys were calculated over the technically useful composition range. The influence of minor elements such as Cu, Fe, Mn, and Cr on the amount of each type of precipitate in the as-cast and equilibrium conditions were analyzed. Phase fraction diagrams at 500 °C were mapped in the composition range of 0-1.1 wt.% Mg and 0-0.7 wt.% Si to investigate the as-homogenized microstructure. In addition, phase fraction diagram of Mg2Si at 177 °C was mapped to understand the microstructure after final annealing of 6xxx Al alloy. Based on the calculated diagrams, the design strategy of 6xxx Al alloy to produce highest strength due to Mg2Si is discussed.

  12. Numerical Simulation of Spheroidization Process of TiAl Alloy Powders in Radio Frequency Plasma

    Directory of Open Access Journals (Sweden)

    ZHU Langping

    2017-06-01

    Full Text Available A numerical simulation method was used to study the radio frequency plasma spheroidization process of TiAl alloy powder. The effects of velocity field and temperature field on the motion trajectory and mass change of TiAl alloy powder with different particle size were analyzed.The results show that the temperature of powder particles increases rapidly under high temperature plasma, surface evaporation cause the reduction of particle size, and particles with small size tend to evaporate quickly. The motion trajectory of particles with different sizes in the lower end of the cooling tube is different obviously, small particles tend to enter the air outlet,while the larger particles are easy to fall down to the bottom of the cooling tube to be collected. Increasing air flow rate can improve the velocity of air flow in the spheroidizing system, causing larger particles to be taken away by the air, resulting in yield reduction. The simulation results of TiAl alloy powder spheroidization are close to the experimental results refer to parameters such as powder size distribution, average particle size and powder yield, and the model is in good accordance with the actual process of the spheroidization.

  13. High strain rate superplasticity in a friction stir processed 7075 Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mishra, R.S.; Mahoney, M.W.; McFaden, S.X.; Mara, N.A.; Mukherjee, A.K.

    1999-12-31

    In this paper, the authors report the first results using friction stir processing (FSP). In the last ten years, a new technique of Friction Stir Welding (FSW) has emerged as an exciting solid state joining technique for aluminum alloys. This technique, developed by The Welding Institute (TWI), involves traversing a rotating tool that produces intense plastic deformation through a stirring action. The localized heating is produced by friction between the tool shoulder and the sheet top surface, as well as plastic deformation of the material in contact with the tool. This results in a stirred zone with a very fine grain size in a single pass. Mahoney et al. observed a grain size of 3 {micro}m in a 7075 Al alloy. This process can be easily adopted as a processing technique to obtain fine grain size. FSP of a commercial 7075 Al alloy resulted in significant enhancement of superplastic properties. The optimum superplastic strain rate was 10{sup {minus}2}s{sup {minus}1} at 490 C in the FSP 7075 Al alloy, an improvement of more than an order of magnitude in strain rate. The present results suggest an exciting possibility to use a simple FSP technique to enhance grain size dependent properties.

  14. Effect of aging on the martensitic transformation temperature in Ag-Zn-Al alloys

    International Nuclear Information System (INIS)

    Takezawa, K.; Hoshi, H.; Marukawa, K.

    2000-01-01

    The relation between atomic ordering and martensitic transformation temperature, M s , in Ag-Zn-Al alloys was examined mainly by means of electrical resistivity measurements. Disordered bcc phase was frozen-in by quenching from a temperature above the critical temperature for ordering, T c . In a Ag-22.3at%Zn-8.9at%Al alloy, the M s temperature has been found to decrease by aging in the parent phase at temperatures between 253 and 293 K. The resistivity also decreased in accord with the M s temperature. This indicates that atomic ordering proceeds by aging. The relation between the decrease in the reverse transformation temperature, A f , and the degree of long range order was obtained. In a Ag-11.0at%Zn-15.5at%Al alloy, in which the M s temperature in the as-quenched state is higher and the T c temperature is lower than that of the former alloy, aging in the martensite phase was performed. In this case, the aging brought about the increase in the A f temperature. This is in contrast to the results of aging in the parent phase. Furthermore, the effect of aging in the parent phase at temperatures higher than T c was examined. Both the transformation temperature and the resistivity were found to become higher. These changes are due to lowering in the degree of short range order. (orig.)

  15. Facile synthesis of dendritic Cu by electroless reaction of Cu-Al alloys in multiphase solution

    Science.gov (United States)

    Wang, Ying; Liang, Shuhua; Yang, Qing; Wang, Xianhui

    2016-11-01

    Two-dimensional nano- or micro-scale fractal dendritic coppers (FDCs) were synthesized by electroless immersing of Cu-Al alloys in hydrochloric acid solution containing copper chloride without any assistance of template or surfactant. The FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl2 + HCl solution. Compared to Cu40Al60 and Cu45Al55 alloys, the FDC shows hierarchical distribution and homogeneous structures using Cu17Al83 alloy as the starting alloy. The growth direction of the FDC is , and all angles between the trunks and branches are 60°. Nanoscale Cu2O was found at the edge of FDC. Interestingly, nanoporous copper (NPC) can also be obtained through Cu17Al83 alloy. Studies showed that the formation of FDC depended on two key factors: the potential difference between CuAl2 intermetallic and α-Al phase of dual-phase Cu-Al alloys; a replacement reaction that usually occurs in multiphase solution. The electrochemical experiment further proved that the multi-branch dendritic structure is very beneficial to the proton transfer in the process of catalyzing methanol.

  16. Some aspects of the hydrodynamics of the microencapsulation route to NIF mandrels

    International Nuclear Information System (INIS)

    Gresho, P.M.

    1999-01-01

    Spherical plastic shells for use as mandrels for the fabrication of ICF (Inertial Confinement Fusion) target capsules can be produced by solution-based microencapsulation techniques. The specifications for these mandrels in terms of sphericity are extremely rigorous, and it is clear that various aspects of the solution hydrodynamics associated with their production are important in controlling the quality of the final product. This paper explores what the author knows (and needs to know) about the hydrodynamics of the microencapsulation process in order to lay the foundation for process improvements as well as identify inherent limits

  17. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  18. Effect of Local Post Weld Heat Treatment on Tensile Properties in Friction Stir Welded 2219-O Al Alloy

    Science.gov (United States)

    Chu, Guannan; Sun, Lei; Lin, Caiyuan; Lin, Yanli

    2017-11-01

    To improve the formability of the aluminum alloy welds and overcome the size limitation of the bulk post weld heat treatment (BPWHT) on large size friction stir welded joints, a local post weld heat treatment method (LPWHT) was proposed. In this method, the resistance heating as the moving heat source is adopted to only heat the weld seam. The temperature field of LPWHT and its influence on the mechanical properties and formability of FSW 2219-O Al alloy joints was investigated. The evaluation of the tensile properties of FSW samples was also examined by mapping the global and local strain distribution using the digital image correlation methodology. The results indicated that the formability was improved greatly after LPWHT, while the hardness distribution of the FSW joint was homogenized. The maximum elongation can reach 1.4 times that of as-welded joints with increase the strength and the strain of the nugget zone increased from 3 to 8% when annealing at 300 °C. The heterogeneity on the tensile deformation of the as-welded joints was improved by the nugget zone showing large local strain value and the reason was given according to the dimple fracture characteristics at different annealing temperatures. The tensile strength and elongation of LPWHT can reach 93.3 and 96.1% of the BPWHT, respectively. Thus, the LPWHT can be advantageous compared to the BPWHT for large size welds.

  19. Critical assessment of the mandrel peel test for fiber reinforced thermoplastic laminates

    NARCIS (Netherlands)

    Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Akkerman, Remko

    2013-01-01

    The applicability of the mandrel peel test for thermoplastic composites was investigated experimentally by comparing the fracture toughness to the values obtained by the double cantilever beam (DCB) and end loaded split (ELS) beam test. Two laminates were considered: a unidirectionally carbon-PPS

  20. Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    High temperature oxidation resistant iron-chromium-aluminum (FeCrAl) alloys are candidate alloys for nuclear applications due to their exceptional performance during off-normal conditions such as a loss-of-coolant accident (LOCA) compared to currently deployed zirconium-based claddings [1]. A series of studies have been completed to determine the weldability of the FeCrAl alloy class and investigate the weldment performance in the as-received (non-irradiated) state [2,3]. These initial studies have shown the general effects of composition and microstructure on the weldability of FeCrAl alloys. Given this, limited details on the radiation tolerance of FeCrAl alloys and their weldments exist. Here, the highest priority candidate FeCrAl alloys and their weldments have been investigated after irradiation to enable a better understanding of FeCrAl alloy weldment performance within a high-intensity neutron field. The alloys examined include C35M (Fe-13%Cr-5% Al) and variants with aluminum (+2%) or titanium carbide (+1%) additions. Two different sub-sized tensile geometries, SS-J type and SS-2E (or SS-mini), were neutron irradiated in the High Flux Isotope Reactor to 1.8-1.9 displacements per atom (dpa) in the temperature range of 195°C to 559°C. Post irradiation examination of the candidate alloys was completed and included uniaxial tensile tests coupled with digital image correlation (DIC), scanning electron microscopy-electron back scattered diffraction analysis (SEM-EBSD), and SEM-based fractography. In addition to weldment testing, non-welded parent material was examined as a direct comparison between welded and non-welded specimen performance. Both welded and non-welded specimens showed a high degree of radiation-induced hardening near irradiation temperatures of 200°C, moderate radiation-induced hardening near temperatures of 360°C, and almost no radiation-induced hardening at elevated temperatures near 550°C. Additionally, low-temperature irradiations showed

  1. Surface roughness evaluation on mandrels and mirror shells for future X-ray telescopes

    Science.gov (United States)

    Sironi, Giorgia; Spiga, D.

    2008-07-01

    More X-ray missions that will be operating in near future, like particular SIMBOL-X, e-Rosita, Con-X/HXT, SVOM/XIAO and Polar-X, will be based on focusing optics manufactured by means of the Ni electroforming replication technique. This production method has already been successfully exploited for SAX, XMM and Swift-XRT. Optical surfaces for X-ray reflection have to be as smooth as possible also at high spatial frequencies. Hence it will be crucial to take under control microroughness in order to reduce the scattering effects. A high rms microroughness would cause the degradation of the angular resolution and loss of effective area. Stringent requirements have therefore to be fixed for mirror shells surface roughness depending on the specific energy range investigated, and roughness evolution has to be carefully monitored during the subsequent steps of the mirror-shells realization. This means to study the roughness evolution in the chain mandrel, mirror shells, multilayer deposition and also the degradation of mandrel roughness following iterated replicas. Such a study allows inferring which phases of production are the major responsible of the roughness growth and could help to find solutions optimizing the involved processes. The exposed study is carried out in the context of the technological consolidation related to SIMBOL-X, along with a systematic metrological study of mandrels and mirror shells. To monitor the roughness increase following each replica, a multiinstrumental approach was adopted: microprofiles were analysed by means of their Power Spectral Density (PSD) in the spatial frequency range 1000-0.01 μm. This enables the direct comparison of roughness data taken with instruments characterized by different operative ranges of frequencies, and in particular optical interferometers and Atomic Force Microscopes. The performed analysis allowed us to set realistic specifications on the mandrel roughness to be achieved, and to suggest a limit for the

  2. Optimization of Squeeze Casting Parameters for 2017 A Wrought Al Alloy Using Taguchi Method

    Directory of Open Access Journals (Sweden)

    Najib Souissi

    2014-04-01

    Full Text Available This study applies the Taguchi method to investigate the relationship between the ultimate tensile strength, hardness and process variables in a squeeze casting 2017 A wrought aluminium alloy. The effects of various casting parameters including squeeze pressure, melt temperature and die temperature were studied. Therefore, the objectives of the Taguchi method for the squeeze casting process are to establish the optimal combination of process parameters and to reduce the variation in quality between only a few experiments. The experimental results show that the squeeze pressure significantly affects the microstructure and the mechanical properties of 2017 A Al alloy.

  3. Thermodynamic analysis of 6xxx series Al alloys: Phase fraction diagrams

    OpenAIRE

    Cui S.; Mishra R.; Jung I.-H.

    2018-01-01

    Microstructural evolution of 6xxx Al alloys during various metallurgical processes was analyzed using accurate thermodynamic database. Phase fractions of all the possible precipitate phases which can form in the as-cast and equilibrium states of the Al-Mg-Si-Cu-Fe-Mn-Cr alloys were calculated over the technically useful composition range. The influence of minor elements such as Cu, Fe, Mn, and Cr on the amount of each type of precipitate in the as-cast and equilibrium conditions were analyzed...

  4. Origin of intergranular embrittlement of Al alloys induced by Na and Ca segregation: Grain boundary weakening

    International Nuclear Information System (INIS)

    Lu Guanghong; Zhang Ying; Deng Shenghua; Wang Tianmin; Kohyama, Masanori; Yamamoto, Ryoichi; Liu Feng; Horikawa, Keitaro; Kanno, Motohiro

    2006-01-01

    Using a first-principles computational tensile test, we show that the ideal tensile strength of an Al grain boundary (GB) is reduced with both Na and Ca GB segregation. We demonstrate that the fracture occurs in the GB interface, dominated by the break of the interfacial bonds. Experimentally, we further show that the presence of Na or Ca impurity, which causes intergranular fracture, reduces the ultimate tensile strength when embrittlement occurs. These results suggest that the Na/Ca-induced intergranular embrittlement of an Al alloy originates mainly from the GB weakening due to the Na/Ca segregation

  5. Order-disorder transformation in the Ni-4.49 at.% Al alloy

    International Nuclear Information System (INIS)

    Adorno, A.T.; Garlipp, W.; Cilense, M.; Silva, R.A.G.

    2006-01-01

    The order-disorder transformation in the Ni-4.49 at.% Al alloy was studied using electrical resistivity measurements, microhardness measurements, differential scanning calorimetry (DSC) and transmission electron microscopy (TEM). The results confirmed the ordering behavior expected for Ni-Al dilute alloys and the suggested relation between resistivity changes and microhardness changes with anti-ferromagnetic spin ordering. The higher value obtained for the activation energy of vacancy migration was associated with a decrease in the Al concentration gradient near solute-depleted regions

  6. Dislocation Substructures Formed After Fracture of Deformed Polycrystalline Cu-Al Alloys

    Science.gov (United States)

    Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.

    2017-08-01

    The paper deals with the dislocation substructure of polycrystalline FCC alloys modified by plastic deformation at a distance from the area of the specimen fracture. Observations are performed using the transmission electron microscopy. Cu-Al alloys with grain size ranging from 10 to 240 μm are studied in this paper. The parameters of the dislocation substructure are measured and their variation is determined by the increasing distance from the fracture area. It is shown how the grain size influences these processes. The different dislocation substructures which determine the specimen fracture at a mesocscale level are found herein.

  7. Plasticity analysis of nano-grain-sized NiAl alloy in an atomic scale

    International Nuclear Information System (INIS)

    Wang Jingyang; Wang Xiaowei; Rifkin, J.; Li Douxing

    2001-12-01

    The molecular dynamics method is used to simulate a uniaxial tensile deformation of 3.8nm nano-NiAl alloy with curved amorphous-like interfaces at 0K. Plastic deformation behaviour is studied by examining the strain-stress relationship and the microstructural evolution characteristic. Atomic level analysis showed that the micro-strain is essentially heterogeneous in simulated nano-phase samples. The plastic deformation is not only attributed to the plasticity of interfaces, but also accompanied with the plastic shear strain mechanism inside lattice distortion regions and grains. (author)

  8. Effects of O in a binary-phase TiAl-Ti3Al alloy: from site occupancy to interfacial energetics

    International Nuclear Information System (INIS)

    Wei Ye; Xu Huibin; Zhou Hongbo; Zhang Ying; Lu Guanghong

    2011-01-01

    We have investigated site occupancy and interfacial energetics of a TiAl-Ti 3 Al binary-phase system with O using a first-principles method. Oxygen is shown to energetically occupy the Ti-rich octahedral interstitial site, because O prefers to bond with Ti rather than Al. The occupancy tendency of O in TiAl alloy from high to low is α 2 -Ti 3 Al to the γ-α 2 interface and γ-TiAl. We demonstrate that O can largely affect the mechanical properties of the TiAl-Ti 3 Al system. Oxygen at the TiAl-Ti 3 Al interface reduces both the cleavage energy and the interface energy, and thus weakens the interface strength but strongly stabilizes the TiAl/Ti 3 Al interface with the O 2 molecule as a reference. Consequently, the mechanical property variation of TiAl alloy due to the presence of O not only depends on the number of TiAl/Ti 3 Al interfaces but also is related to the O concentration in the alloy.

  9. Microstructure and mechanical properties of spot friction stir welded ultrafine grained 1050 Al and conventional grained 6061-T6 Al alloys

    International Nuclear Information System (INIS)

    Sun, Y.F.; Fujii, H.; Tsuji, N.

    2013-01-01

    The ultrafine grained (UFGed) 1050 Al plates with a thickness of 2 mm, which were produced by the accumulative roll bonding technique after 5 cycles, were spot friction stir welded to 2 mm thick 6061-T6 Al alloy plates at different rotation speeds. Although the UFGed 1050 Al plates were used as the lower plates in order to reduce the heat generation therein during the welding process, the initial nano-sized lamellar structure still transformed into an equiaxial grain structure with a grain size of about 5.9 µm in the stir zone of the joints. Simultaneously, coarsening of the precipitates and formation of large quantities of nano-sized subgrains were found in the stir zone of the 6061 Al alloy plates. Microstructural observation by high resolution transmission electron microscope showed that the two plates were bonded through a transitional layer with a thickness of about 15 nm, within which a lot of screw dislocations formed due to the frictional force between the two plates. A mechanical properties evaluation revealed that the maximum shear tensile load can reach about 4127 N and the joints fractured just outside the hook region in the lower 1050 Al plate

  10. AN EFFECT OF SHOT PEENING ON GROWTH AND RETARDATION OF PHYSICALLY SHORT FATIGUE CRACKS IN AN AIRCRAFT Al-ALLOY

    Directory of Open Access Journals (Sweden)

    Ivo Černý

    2009-11-01

    Full Text Available Results of an investigation of effect of shot peening on development of physically short fatigue crack in an aircraft V-95 Al-alloy, which is of a similar type as 7075 alloy, are described and discussed in the paper. The first part deals with adaptation and verification of direct current potential drop method for detection and measurement of short crack initiation and growth. The specific material and quite large dimensions of flat specimens with side necking of a low stress concentration factor had to be considered when position of electrodes was specified and the measurement method verified. The specimen type and dimensions were proposed taking account of the investigation of shot peening effects. Physically short fatigue cracks of the length from 0.2 mm to more than 3 mm, most of them between 0.8 – 1.5 mm, were prepared under high cycle fatigue loading of a constant nominal stress amplitude plus/minus 160 MPa. Specimens with existing short fatigue cracks were shot peened using two different groups of parameters. Development of crack growth after shot peening was measured and compared with crack growth in specimens without shot peening. Retardation of crack growth was significant particularly with cracks shorter than 2 mm. For the specific stress amplitude, evaluated results enable to estimate threshold length of defects, which after the application of shot peening will be reliably arrested.

  11. Equal Channel Angular Extrusion Simulation of High-Nb Containing β-γ TiAl Alloys

    Directory of Open Access Journals (Sweden)

    Lai-qi Zhang

    2015-01-01

    Full Text Available TiAl alloys containing high Nb are significantly promising for high-temperature structural applications in aerospace and automotive industries. Unfortunately the low plasticity at room temperature limits their extensive applications. To improve the plasticity, not only optimizing the opposition, but also refining grain size through equal channel angular extrusion (ECAE is necessary. The equal channel angular extrusion simulation of Ti-44Al-8Nb-(Cr,Mn,B,Y(at% alloy was investigated by using the Deform-3D software. The influences of friction coefficient, extrusion velocity, and different channel angles on effective strain, damage factor, and the load on the die were analyzed. The results indicate that, with the increasing of friction coefficient, effective strain is enhanced. The extrusion velocity has little effect on the uniformity of effective strain; in contrast it has large influence on the damage factor. Thus smaller extrusion rate is more appropriate. Under the condition of different channel angles, the larger one results in the lower effective strain magnitude and better strain distribution uniformity.

  12. Electrochemical corrosion behaviour of Mg-Al alloys with thermal spray Al/SiCp composite coatings

    International Nuclear Information System (INIS)

    Pardo, A.; Feliu Jr, S.; Merino, M. C.; Mohedano, M.; Casajus, P.; Arrabal, R.

    2010-01-01

    The corrosion protection of Mg-Al alloys by flame thermal spraying of Al/SiCp composite coatings was evaluated by electrochemical impedance spectroscopy in 3.5 wt.% NaCl solution. The volume fraction of SiC particles (SiCp) varied between 5 and 30%. The as-sprayed Al/SiCp composite coatings revealed a high number of micro-channels, largely in the vicinity of the SiC particles, that facilitated the penetration of the electrolyte and the subsequent galvanic corrosion of the magnesium substrates. The application of a cold-pressing post-treatment reduced the degree of porosity of the coatings and improved the bonding at the coating/substrate and Al/SiC interfaces. This resulted in improved corrosion resistance of the coated specimens. The effectiveness of the coatings slightly decreased with the addition of 5-30 vol.% SiCp compared with the un reinforced thermal spray aluminium coatings. (Author) 31 refs.

  13. The Role of Surface Protection for High-Temperature Performance of TiAl Alloys

    Science.gov (United States)

    Schütze, Michael

    2017-12-01

    In the temperature range where TiAl alloys are currently being used in jet engine and automotive industries, surface reaction with the operating environment is not yet a critical issue. Surface treatment may, however, be needed in order to provide improved abrasion resistance. Development routes currently aim at a further increase in operation temperatures in gas turbines up to 800°C and higher, and in automotive applications for turbocharger rotors, even up to 1050°C. In this case, oxidation rates may reach levels where significant metal consumption of the load-bearing cross-section can occur. Another possibly even more critical issue can be high-temperature-induced oxygen and nitrogen up-take into the metal subsurface zone with subsequent massive ambient temperature embrittlement. Solutions for these problems are based on a deliberate phase change of the metal subsurface zone by diffusion treatments and by using effects such as the halogen effect to change the oxidation mechanism at high temperatures. Other topics of relevance for the use of TiAl alloys in high-temperature applications can be high-temperature abrasion resistance, thermal barrier coatings on TiAl and surface quality in additive manufacturing, in all these cases-focusing on the role of the operation environment. This paper addresses the recent developments in these areas and the requirements for future work.

  14. Electrochemical Corrosion Behavior of Oxidation Layer on Fe30Mn5Al Alloy

    Directory of Open Access Journals (Sweden)

    ZHU Xue-mei

    2017-08-01

    Full Text Available The Fe30Mn5Al alloy was oxidized at 800℃ in air for 160h, the oxidation-induced layer about 15μm thick near the scale-metal interface was induced to transform to ferrite and become enriched in Fe and depletion in Mn. The effect of the oxidation-induced Mn depletion layer on the electrochemical corrosion behavior of Fe30Mn5Al alloy was evaluated. The results show that in 1mol·L-1 Na2SO4 solution, the anodic polarization curve of the Mn depletion layer exhibits self-passivation, compared with Fe30Mn5Al austenitic alloy, and the corrosion potential Evs SCE is increased to -130mV from -750mV and the passive current density ip is decreased to 29μA/cm2 from 310μA/cm2. The electrochemical impedance spectroscopy(EIS of the Mn depletion layer has the larger diameter of capacitive arc, the higher impedance modulus|Z|, and the wider phase degree range, and the fitted polarization resistant Rt is increased to 9.9kΩ·cm2 from 2.7kΩ·cm2 by using an equivalent electric circuit of Rs-(Rt//CPE. The high insulation of the Mn depletion layer leads to an improved corrosion resistance of Fe30Mn5Al austenitic alloy.

  15. Microstructure, process, and tensile property relationships in an investment cast near-γTiAl alloy

    International Nuclear Information System (INIS)

    Jones, P.E.; Porter, W.J. III.; Keller, M.M.; Eylon, D.

    1992-01-01

    The brittle nature of near-γ TiAl alloys makes fabrication difficult. This paper reports on developing near-net shape technologies, such as investment casting, for these alloys which is one of the essential approached to their commercial introduction. The near-γ TiAl alloy Ti-48Al-2Nb-2Cr (a%) is investment cast with two cooling rates. The effect of casting cooling rate on the fill and surface integrity was studied for complex shape thin walled components. Block and bar castings are hot isostatically pressed (HIP'd) and heat treated to produce duplex (lamellar + equiaxed) microstructures for mechanical property evaluation. The relationships between the casting conditions, microstructures, and tensile properties are studied. The strength and elongation below the ductile to brittle transition temperature are dependent on the casting cooling rate and section size. The tensile properties improved with faster cooling during the casting process as a result of microstructural refinement. Faster cooled castings are more fully transformed to a duplex structure during post-casting heat treatments. Above the ductile to brittle transition temperature the effect of casting cooling rate on tensile properties is less pronounced

  16. Role of aluminium concentration on the structure behaviour of Cu-Al alloys

    International Nuclear Information System (INIS)

    Nassar, A.M.; Taha, A.S.; Ragab, K.A.; El-Mossalamy, S.

    1988-06-01

    Effect of Al(5, 10, 15 and 20)% on the structure behaviour of Cu-Al alloys was investigated by both microhardness measurements and optical microscopic investigations. Pure Cu was used for comparison. The analysis of the hardness-temperature curve shows a type of dependence which obeys an empirical exponential law, but consists of several distinguishable regions. For Cu 20% Al, one region is observed, and two regions for pure Cu, while for alloys of 5 and 10% Al concentration three regions were observed. The activation energy varies between 0.03 and 0.9 ev. for these regions, depending on the Al-concentration as well as the annealing temperature. The recrystallization temperature was found to increase with increasing Al-concentration. It was also observed that Cu-20% Al alloy is very hard and brittle owing to the formation of γ2 phase, and also to phase separation as being detected from optical microscopic investigations. (author). 22 refs, 3 figs

  17. Recent advances in alloy design of Ni{sub 3}Al alloys for structural use

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; George, E.P.

    1996-12-31

    This is a comprehensive review of recent advances in R&D of Ni{sub 3}Al-based alloys for structural use at elevated temperatures in hostile environments. Recent studies indicate that polycrystalline Ni{sub 3}Al is intrinsically quite ductile at ambient temperatures, and its poor tensile ductility and brittle grain-boundary fracture are caused mainly by moisture-induced hydrogen embrittlement when the aluminide is tested in moisture- or hydrogen-containing environments. Tensile ductility is improved by alloying with substitutional and interstitial elements. Among these additives, B is most effective in suppressing environmental embrittlement and enhancing grain-boundary cohesion, resulting in a dramatic increase of tensile ductility at room temperature. Both B-doped and B-free Ni{sub 3}Al alloys exhibit brittle intergranular fracture and low ductility at intermediate temperatures (300-850 C) because of oxygen-induced embrittlement in oxidizing environments. Cr is found to be most effective in alleviating elevated-temperature embrittlement. Parallel efforts on alloy development using physical metallurgy principles have led to development of several Ni{sub 3}Al alloys for industrial use. The unique properties of these alloys are briefly discussed. 56 refs, 15 figs, 3 tabs.

  18. Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

  19. Stress evolution during and after sputter deposition of thin Cu Al alloy films

    Science.gov (United States)

    Pletea, M.; Wendrock, H.; Kaltofen, R.; Schmidt, O. G.; Koch, R.

    2008-06-01

    The stress evolution during and after sputter deposition of thin Cu-Al alloy films containing 1 and 2 at.% Al onto oxidized Si(100) substrates has been studied up to thicknesses of 300 nm by means of in situ substrate curvature measurements. In order to correlate stress and morphology, the microstructure was investigated by focused ion beam microscopy, scanning electron microscopy, and atomic force microscopy. The evolution of the stress and microstructure of the Cu-Al alloy films is similar to that for sputtered pure Cu films. Film growth proceeds in the Volmer-Weber mode, typical for high mobility metals. It is characterized by nucleation, island, percolation, and channel stages before the films become continuous, as well as lateral grain growth in the compact films. With increasing Al content the overall atom mobility and, thus, the average grain size of the alloy films are reduced. Increase of the sputter pressure from 0.5 to 2 Pa leads to films with larger grain size, rougher surface morphology and higher electrical resistivity.

  20. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    Science.gov (United States)

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-06-01

    FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  1. Transient oxidation of Al-deposited Fe-Cr-Al alloy foil

    International Nuclear Information System (INIS)

    Andoh, A.

    1997-01-01

    The oxide phases formed on an Al-deposited Fe-Cr-Al alloy foil and an Fe-Cr-Al alloy foil of the same levels of Al and (La+Ce) contents, and their oxidation kinetics have been studied in air at 1173 and 1373 K using TGA, XRD and SEM. Al deposition promotes the growth of metastable aluminas (θ-Al 2 O 3 , γ-Al 2 O 3 ). Scales consisting of θ-Al 2 O 3 and a small amount of α-Al 2 O 3 develop on the Al-deposited foil at 1173 K and exhibit the whisker-type morphology. In the early stage of oxidation at 1373 K, thick scales consisting of θ-Al 2 O 3 and α-Al 2 O 3 grow rapidly on the Al-deposited foil. The transformation from θ-Al 2 O 3 to α-Al 2 O 3 is very fast, and the scales result in only α-Al 2 O 3 . In contrast, α-Al 2 O 3 scales containing a minor amount of FeAl 2 O 4 develop on the alloy foil. The growth rate of α-Al 2 O 3 scales on the Al-deposited foil is smaller than that on the alloy foil and very close to that on NiAl at 1373 K. (orig.)

  2. Short range order and phase separation in Ti-rich Ti-Al alloys

    International Nuclear Information System (INIS)

    Liew, H.J.

    1999-01-01

    Many metals and alloys are used in service under conditions in which they are metastable or unstable with respect to phase separation or transformation. Analytical and numerical models exist for relatively simple decomposition processes, such as nucleation and growth mechanisms and spinodal decomposition. In reality, however, more complex phase transformations may occur which are less well understood. For example, reactions involving coupled ordering and phase separation, such as the 'conditional spinodal mechanism', have been predicted. A 'conditional spinodal' is defined as a reaction in which compositional phase separation is thermodynamically possible only after a prior process, such as ordering at the parent composition. There is some debate regarding which real alloy systems exhibit such complex behaviour. Previous atom probe field ion microscopy work on titanium-rich titanium-aluminium based alloys has led to the suggestion that formation of the α 2 phase in this system may occur by a complex phase separation process. As well as being of interest from the point of view of fundamental materials science, this has potential engineering significance as the Ti-Al system forms the basis of the current generation of high-temperature Ti-based alloys for compressor applications in jet engines. This thesis describes an investigation into the phase decomposition process taking place in a titanium-rich Ti-Al alloy lying in the two-phase α+α 2 region. Experimentally, a binary alloy containing 15at% aluminium was heat-treated and examined using electron microscopy, X-ray diffraction, atom probe field ion microscopy and mechanical testing methods. Neutron diffraction experiments were also completed on this system for the first time. In addition, fully three-dimensional atomistic simulations were conducted using a Monte Carlo computer model based on first principles thermodynamic stability calculations of the Ti-Al system. The results provide an insight into many aspects

  3. Interdiffusion between U-Mo alloys and Al or Al alloys at 340 deg. C. Irradiation plan

    International Nuclear Information System (INIS)

    Fortis, A.M.; Mirandou, M.; Ortiz, M.; Balart, S.; Denis, A.; Moglioni, A.; Cabot, P.

    2005-01-01

    Out of reactor interdiffusion experiments between U-Mo alloys and Al alloys made close to fuel operation temperature are needed to validate the results obtained above 500 deg. C. A study of interdiffusion between U-Mo and Al or Al alloys, out and in reactor, has been initiated. The objective is to characterize the interdiffusion layer around 250 deg. C and study the influence of neutron irradiation. Irradiation experiments will be performed in the Argentine RA3 reactor and chemical diffusion couples will be fabricated by Friction Stir Welding (FSW) technique. In this work out-of-pile diffusion experiments performed at 340 deg. C are presented. Friction Stir Welding (FSW) was used to fabricate some of the samples. One of the results is the presence of Si, in the interaction layer, coming from the Al alloy. This is promising in the sense that the absence of Al rich phases may also be expected at low temperature. (author)

  4. An analytical approach to elucidate the mechanism of grain refinement in calcium added Mg-Al alloys

    International Nuclear Information System (INIS)

    Nagasivamuni, B.; Ravi, K.R.

    2015-01-01

    Highlights: • Minor additions of Ca (<0.2%) refines the grain structure in Mg-(3, 6 and 9)Al alloys. • Analytical model elucidate that nucleation potency is enhanced after Ca addition. • Ternary Mg-Al-xCa growth restriction values (Q t ) are computed using Scheil equations. • Grain size predictions elucidate that nucleation events dominate grain refinement. • Growth restriction due to the higher Ca addition on grain refinement is not significant. - Abstract: The present study investigates the grain refinement of Mg-3Al, Mg-6Al and Mg-9Al alloys by calcium addition. The maximum reduction in grain size has been observed at 0.2% Ca addition in Mg-Al alloys, in which any further addition (up to 0.4%) has marginal improvement in grain refinement. The mechanism associated with the grain refinement of Mg-Al alloys by Ca addition is discussed in terms of growth restriction factor (Q) and constitutional undercooling (ΔT CS ) using analytical model. The influence of growth restriction factor (Q) on the final grain size of Ca-added Mg-Al alloys are calculated with the help analytical model by assuming that the number of nucleant particles is not altered through Ca addition. For accurate grain size calculations, the value of Q has been estimated with reliable thermodynamic database using Scheil solidification simulation. The comparison of predicted and experimental grain size results indicate that constitutional undercooling activation of nucleation events plays dominant role in grain refinement in Mg-Al alloys by calcium addition, whereas the increase in growth restriction value has negligible effect

  5. Grain refining mechanism of Al-containing Mg alloys with the addition of Mn-Al alloys

    International Nuclear Information System (INIS)

    Qin, Gaowu W.; Ren Yuping; Huang Wei; Li Song; Pei Wenli

    2010-01-01

    Graphical abstract: Display Omitted Research highlights: The ε-AlMn phase acts as the heterogeneous nucleus of α-Mg phase during the solidification of the AZ31 Mg alloy, not the γ-Al 8 Mn 5 phase. The grain refinement effect is very clear with the addition of only 0.5 wt% Mn-28Al alloy (pure ε-AlMn). The grain refinement does not deteriorate up to the holding time of 60 min at 740 o C. - Abstract: The effect of manganese on grain refinement of Al-containing AZ31 Mg alloy has been investigated by designing a series of Mn-Al alloys composed of either pure ε-AlMn, γ 2 -Al 8 Mn 5 or both of them using optical microscopy and X-ray diffraction. It is experimentally clarified that the grain refinement of the AZ31 Mg alloy is due to the existence of the ε-AlMn phase in the Mn-Al alloys, not the γ 2 -Al 8 Mn 5 phase. The grain size of AZ31 Mg alloy is about 91 μm without any addition of Mn-Al alloys, but remarkably decreases to ∼55 μm with the addition of either Mn-34 wt% Al or Mn-28 wt% Al. With a minor addition of 0.5 wt% Mn-28Al alloy, the grain size of AZ31 alloy decreases to ∼53 μm, and the Mn-28Al alloy can be active as grain refiner for holding time up to 60 min for the melt AZ31 alloy at 750 o C.

  6. Grain refining mechanism of Al-containing Mg alloys with the addition of Mn-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Gaowu W., E-mail: qingw@smm.neu.edu.c [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Wenhu Road 3-11, Heping District, Shenyang 110004, Liaoning Province (China); Ren Yuping; Huang Wei; Li Song; Pei Wenli [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Wenhu Road 3-11, Heping District, Shenyang 110004, Liaoning Province (China)

    2010-10-08

    Graphical abstract: Display Omitted Research highlights: The {epsilon}-AlMn phase acts as the heterogeneous nucleus of {alpha}-Mg phase during the solidification of the AZ31 Mg alloy, not the {gamma}-Al{sub 8}Mn{sub 5} phase. The grain refinement effect is very clear with the addition of only 0.5 wt% Mn-28Al alloy (pure {epsilon}-AlMn). The grain refinement does not deteriorate up to the holding time of 60 min at 740 {sup o}C. - Abstract: The effect of manganese on grain refinement of Al-containing AZ31 Mg alloy has been investigated by designing a series of Mn-Al alloys composed of either pure {epsilon}-AlMn, {gamma}{sub 2}-Al{sub 8}Mn{sub 5} or both of them using optical microscopy and X-ray diffraction. It is experimentally clarified that the grain refinement of the AZ31 Mg alloy is due to the existence of the {epsilon}-AlMn phase in the Mn-Al alloys, not the {gamma}{sub 2}-Al{sub 8}Mn{sub 5} phase. The grain size of AZ31 Mg alloy is about 91 {mu}m without any addition of Mn-Al alloys, but remarkably decreases to {approx}55 {mu}m with the addition of either Mn-34 wt% Al or Mn-28 wt% Al. With a minor addition of 0.5 wt% Mn-28Al alloy, the grain size of AZ31 alloy decreases to {approx}53 {mu}m, and the Mn-28Al alloy can be active as grain refiner for holding time up to 60 min for the melt AZ31 alloy at 750 {sup o}C.

  7. Investigation of Larger Poly(α-Methylstyrene) Mandrels for High Gain Designs Using Microencapsulation

    International Nuclear Information System (INIS)

    Takagi, Masaru; Cook, Robert; McQuillan, Barry; Gibson, Jane; Paguio, Sally

    2004-01-01

    In recent years we have demonstrated that 2-mm-diameter poly(α-methylstyrene) mandrels meeting indirect drive NIF surface symmetry specifications can be produced using microencapsulation methods. Recently higher gain target designs have been introduced that rely on frequency doubled (green) laser energy and require capsules up to 4 mm in diameter, nominally meeting the same surface finish and symmetry requirements as the existing 2-mm-diameter capsule designs. Direct drive on the NIF also requires larger capsules. In order to evaluate whether the current microencapsulation-based mandrel fabrication techniques will adequately scale to these larger capsules, we have explored extending the techniques to 4-mm-diameter capsules. We find that microencapsulated shells meeting NIF symmetry specifications can be produced, the processing changes necessary to accomplish this are presented here

  8. Effect of boron addition on the magnetic properties of the Fe-Nd-Al alloys prepared by suction casting

    International Nuclear Information System (INIS)

    Bai, Q.; Xu, H.; Tan, X.H.; Zhang, S.Y.

    2007-01-01

    The microstructure and magnetic properties of the Fe-Nd-Al alloys prepared by suction casting with boron addition have been investigated. The increasing boron content in the Fe-Nd-Al alloys significantly increases the intrinsic coercivity ( i H c ) and decreases the proportion of the amorphous phase. The magnetization at the maximum applied field (σ ' s ) of the Fe-Nd-Al-B alloys decreases, while the coercivity increases markedly after annealing. The high intrinsic coercivity is due to the presence of the Nd 2 Fe 14 B phase

  9. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    International Nuclear Information System (INIS)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-01-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides

  10. Effects of deep cryogenic treatment on the solid-state phase transformation of Cu-Al alloy in cooling process

    Science.gov (United States)

    Wang, Yuhui; Liao, Bo; Liu, Jianhua; Chen, Shuqing; Feng, Yu; Zhang, Yanyan; Zhang, Ruijun

    2012-07-01

    The solid-state phase transformation temperature and duration of deep cryogenic treated and untreated Cu-Al alloys in cooling process were measured by differential scanning calorimetry measurement. The solid-state phase transformation activation energy and Avrami exponent were calculated according to these measurements. The effects of deep cryogenic treatment on the solid-state phase transformation were investigated based on the measurement and calculation as well as the observation of alloy's microstructure. The results show that deep cryogenic treatment can increase the solid-phase transformation activation energy and shorten the phase transformation duration, which is helpful to the formation of fine grains in Cu-Al alloy.

  11. Assessment of thin-walled cladding tube mechanical properties by segmented expanding Mandrel test

    International Nuclear Information System (INIS)

    Nilsson, Karl-Fredrik

    2015-01-01

    This paper presents the principles of the segmented expanding mandrel test for thin-walled cladding tubes, which can be used as a basic material characterisation test to determine stress-strain curves and ductility or as a test to simulate mechanical pellet-cladding interaction. The paper discusses the strengths and weaknesses of the test method and it illustrates how the test can be used to simulate hydride reorientations in zirconium claddings and quantify how hydride reorientation affects ductility. (authors)

  12. Internal friction in Al alloys after neutron irradiation at low temperature

    International Nuclear Information System (INIS)

    Takamura, S.; Kobiyama, M.

    1985-01-01

    Internal friction and elastic modulus of dilute Al alloys have been measured after fast neutron irradiation at about 5 K. The internal friction spectra in Al-Pb, Al-Si, Al-Zn, Al-Ag, Al-Sn and Al-In are very similar. This result suggests that the configuration of the interstitial-solute atom complex in these alloys is very similar. In Al-Mg, the main complexes have the configuration with nearly symmetry, but its internal friction spectrum is different from that of the above-mentioned alloys. The internal friction spectra and their annealing behavior in Al-Be, Al-Mn, Al-Fe and Al-Cu demonstrate that the configuration of their interstitial-solute atom complex seems to be different from each other and the main complex in these alloys is immobile until stage III. (author)

  13. Dual-scale phase-field simulation of Mg-Al alloy solidification

    International Nuclear Information System (INIS)

    Monas, A; Shchyglo, O; Tegeler, M; Steinbach, I; Höche, D

    2015-01-01

    Phase-field simulations of the nucleation and growth of primary α-Mg phase as well as secondary, β-phase of a Mg-Al alloy are presented. The nucleation model for α- and β-Mg phases is based on the “free growth model” by Greer et al.. After the α-Mg phase solidification we study a divorced eutectic growth of α- and β-Mg phases in a zoomed in melt channel between α-phase dendrites. The simulated cooling curves and final microstructures of α-grains are compared with experiments. In order to further enhance the resolution of the interdendritic region a high-performance computing approach has been used allowing significant simulation speed gain when using supercomputing facilities. (paper)

  14. Effect of Welding Parameters on Microstructure and Mechanical Properties of Cast Fe-40Al Alloy

    Directory of Open Access Journals (Sweden)

    Osman Torun

    2016-09-01

    Full Text Available Friction welding of cast Fe-40Al alloy was carried out at 1000 rmp for various friction times, friction pressures, and forging pressures. The microstructures of the interface of welded samples were analyzed by optical and scanning electron microscopy (SEM. Micrographs demonstrated that excellent welding formed continuously along the interface, except for samples welded for 3 s. Chemical compositions of the interface of the friction welded samples and of the fractured surface of all the specimens were determined using energy dispersive spectroscopy (EDS. After the welding process, shear tests were applied to the welded samples to determine the shear strength of joints. Test results indicated that the maximum shear strength was 469.5 MPa.

  15. Grain refinement of 7075Al alloy microstructures by inoculation with Al-Ti-B master alloy

    Science.gov (United States)

    Hotea, V.; Juhasz, J.; Cadar, F.

    2017-05-01

    This paper aims to bring some clarification on grain refinement and modification of high strength alloys used in aerospace technique. In this work it was taken into account 7075 Al alloy, and the melt treatment was carried out by placing in the form of master alloy wire ternary AlTiB the casting trough at 730°C. The morphology of the resulting microstructures was characterized by optical microscopy. Micrographs unfinished and finished with pre-alloy containing ternary Al5Ti1B evidence fine crystals, crystal containing no columnar structure and highlights the size of the dendrites, and intermetallic phases occurring at grain boundaries in Al-Zn-Mg-Cu alloy. It has been found that these intermetallic compounds are MgZn2 type. AlTiB master alloys finishing ensures a fine eutectic structure, which determines the properties of hardware and improving the mechanical properties of aluminum alloys used in aeronautical engineering.

  16. The effect of recrystallization on corrosion and electrochemical behavior of 7150 Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Peng, G.S.; Chen, K.H.; Fang, H.C.; Chen, S.Y.; Chao, H. [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China)

    2011-01-15

    By weight loss, potentiodynamic polarization, cyclic voltammetry, and electrochemical impedance spectroscopy (EIS) techniques complemented by optical and scanning electron microscopy observations, the effect of recrystallization on the corrosion, and electrochemical behavior of 7150 Al alloy was studied. The results indicated that the high recrystallization fraction 7150-1 was worse than the low recrystallization fraction 7150-2 on corrosion resistance. The analysis of EIS indicated that 7150-1 exhibited obvious pitting corrosion at 5 h immersion time, whereas 7150-2 showed no obvious pitting corrosion even at 33 h. The corrosion route developed along the grain boundary of recrystallization grains, not along the grain boundary of unrecrystallization grains. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  17. The use of electromagnetic field in designing the high quality Al alloys for hot forging process

    Directory of Open Access Journals (Sweden)

    Zvonko Gulišija

    2014-12-01

    Full Text Available This work presents a way to obtain the better quality of EN AW 7075 aluminum high-strength alloy by application of electromagnetic field (EMF during the casting process. In this way, the uniform fine-grained microstructure, and hence the better mechanical properties of the alloy can be achieved. The microstructure and mechanical characterization for samples obtained with and without EMF were performed. The application of numerical simulation for hot forging process, using appropriate software, is efficient and highly useful tool for problem prediction in industrial production, reducing the time and costs in the process of development of new products. The input data of high strength Al-alloy EN AW-7075 is used for simulation because it enables the development of parts with complex dimensions and shape.

  18. Variations of Microsegregation and Second Phase Fraction of Binary Mg-Al Alloys with Solidification Parameters

    Science.gov (United States)

    Paliwal, Manas; Kang, Dae Hoon; Essadiqi, Elhachmi; Jung, In-Ho

    2014-07-01

    A systematic experimental investigation on microsegregation and second phase fraction of Mg-Al binary alloys (3, 6, and 9 wt pct Al) has been carried out over a wide range of cooling rates (0.05 to 700 K/s) by employing various casting techniques. In order to explain the experimental results, a solidification model that takes into account dendrite tip undercooling, eutectic undercooling, solute back diffusion, and secondary dendrite arm coarsening was also developed in dynamic linkage with an accurate thermodynamic database. From the experimental data and solidification model, it was found that the second phase fraction in the solidified microstructure is not determined only by cooling rate but varied independently with thermal gradient and solidification velocity. Lastly, the second phase fraction maps for Mg-Al alloys were calculated from the solidification model.

  19. In situ observations of solidification processes in γ-TiAl alloys by synchrotron radiation

    International Nuclear Information System (INIS)

    Shuleshova, Olga; Holland-Moritz, Dirk; Loeser, Wolfgang; Voss, Andrea; Hartmann, Helena; Hecht, Ulrike; Witusiewicz, Victor T.; Herlach, Dieter M.; Buechner, Bernd

    2010-01-01

    In situ observations of phase transformations involving melts are performed using energy-dispersive diffraction of synchrotron X-rays on electromagnetically levitated γ-TiAl alloys containing Nb. The determined primary solidification modes, confirmed by microstructure analysis, delivered new reliable data about the boundary of the α(Ti) solidification domain, which differs in the various Ti-Al-Nb phase diagram descriptions. These data have been used for a reassessment of the thermodynamic database of the ternary Ti-Al-Nb system. The new description realistically reflects the experimental findings. Liquidus and solidus temperatures determined by the pyrometric method agree fairly well with the calculated values. Direct experimental information on the nature of the reactions along the univariant lines is provided.

  20. The climb of dissociated dislocations in a quenched Cu-13.43 at.% Al alloy

    International Nuclear Information System (INIS)

    Decamps, B.; Cherns, D.; Condat, M.

    1983-01-01

    The weak-beam electron microscopy technique has been used to study the climb of dissociated dislocations in a Cu-13.43 at.% Al alloy under conditions of supersaturation of vacancies introduced by quenching. The results are similar to those obtained under electron irradiation (interstitial climb) in the same alloy (Cherns, Hirsch and Saka 1980) in that climb may proceed by the nucleation of prismatic loops on the individual partials. The nature of the loops is such as to minimize the total energy of the configuration (partial plus loop) and to maximize their edge component. Interaction with the other partial has been observed, causing the entire dislocation to climb. Additional features observed suggest that climb under quenching is initiated by the nucleation of Frank loops. The detailed configurations also enable climb by absorption of vacancies and interstitials to be distinguished. (author)

  1. Effect of machining parameters on surface textures in EDM of Fe-Mn-Al alloy

    International Nuclear Information System (INIS)

    Guu, Y.H.; Hou, Max Ti-Kuang

    2007-01-01

    In this work, the surface characteristics caused by EDM were analyzed by means of the atomic force microscopy (AFM) technique. An empirical model of Fe-Mn-Al alloy was proposed based on the experimental data. A qualitative energy dispersive spectroscopic analyzer was used to measure the chemical composition of the specimen. Surface hardness was determined with a microhardness tester. Experimental results indicate that the EDM process causes a ridged surface and induces machining damage in the surface layer, and increases the surface roughness. The depth of micro-cracks, micro-voids and machined damage increase with an increase in the amount of pulsed current and pulse-on duration. The effect of the magnitude of the pulse-on duration on the surface texture of the specimen is more significant than the pulsed current. Furthermore, the AFM method reveals the 3D surface textures of the EDM specimen with a nanometer scale

  2. Properties of Mg-Al alloys in relation to hydrogen storage

    DEFF Research Database (Denmark)

    Andreasen, A.

    2005-01-01

    storage e.g. in stationary applications. In this report the properties of Mg-Al alloys are reviewed in relation to solid state hydrogen storage. Alloying with Al reduces the hydrogen capacity since Al doesnot form a hydride under conventional hydriding conditions, however both the thermodynamical......Magnesium theoretically stores 7.6 wt. % hydrogen, although it requires heating to above 300 degrees C in order to release hydrogen. This limits its use for mobile application. However, due to its low price and abundance magnesium should still beconsidered as a potential candidate for hydrogen...... properties (lower desorption temperature), and kinetics of hydrogenation/dehydrogenation are improved. In addition to this, the low price of the hydride isretained along with improved heat transfer properties and improved resistance towards oxygen contamination....

  3. Influence of Temperature on Corrosion Behavior of 2A02 Al Alloy in Marine Atmospheric Environments

    Directory of Open Access Journals (Sweden)

    Min Cao

    2018-02-01

    Full Text Available The corrosion behavior of 2A02 Al alloy under 4 mg/cm2 NaCl deposition at different temperatures (from 30 to 80 °C has been studied. This corrosion behavior was researched using mass-gain, scanning electron microscopy-SEM, laser scanning confocal microscopy-LSCM, X-ray photoelectron spectroscopy-XPS and other techniques. The results showed and revealed that the corrosion was maximal at 60 °C after 200 h of exposure. The increase of temperature not only affected the solubility of oxygen gas in the thin film, but also promoted the transport of ions (such as Cl−, and the formation of protective AlO(OH, which further affects the corrosion speed.

  4. Microstructural, mechanical characterisation and fractography of As-cast Ti-Al alloy

    International Nuclear Information System (INIS)

    Hamzah, E.; Ong, W.R.; Tamin, M.N.

    2007-01-01

    The effect of alloying element, namely chromium (Cr) on the microstructures, mechanical characterization and fracture surface of gamma titanium aluminide (Ti Al) has been studied. Micro-hardness and fatigue crack growth tests were performed on as-cast samples with composition of Ti-48at%Al and Ti-48%Al-2at%Cr. Prior to the micro-hardness tests; samples were metallurgically prepared for microstructural and structural analysis using optical microscope and scanning electron microscope. Field emission scanning electron microscope (FESEM) technique was employed to investigate the fracture surface of sample after fatigue crack growth test. Micro-hardness tests results showed increasing hardness value of Ti-48Al alloys when chromium is added. Both titanium aluminide alloys exhibited a nearly lamellae microstructure. However, finer laths of plates in lamellar structure have been observed in Ti-48at%Al-2at%Cr. FESEM micrograph of surface fracture indicates a mixed mode of failure for both alloys. (author)

  5. Transmission electron microscopy investigation of interfaces in a two-phase TiAl alloy

    Science.gov (United States)

    Mahon, G. J.; Howe, J. M.

    1990-06-01

    The atomic structures of the γ/α2 and γ/γT interfaces in a TiAl alloy were investigated using conventional and high-resolution transmission electron microscopy (TEM) in order to understand the growth mechanisms and deformation behavior of the two-phase alloy. The results show that the α2 plates grow from the γ phase by the migration of a/6 partial dislocation ledges across the faces and that the γ/α2 interface usually contains closely spaced arrays of interfacial dislocations. Deformation twins cut through both γ twin boundaries and α2 plates during deformation, although slip of twinning c slocations through α2 appears to be a difficult process. Both the γ/α2 and γ/γT interfaces can be imaged and modeled at the atomic level, although slight crystal and/or beam tilt can complicate image interpretation.

  6. Research on investment casting of TiAl alloy agitator treated by HIP and HT

    Directory of Open Access Journals (Sweden)

    LI Zhen-xi

    2007-05-01

    Full Text Available Using TiAl alloy to substitute superalloy is a hot topic in aeroengine industry because of its low density,high elevated temperature strength, and anti-oxidization ability. In this research, Ti-47.5AL-2Cr-2Nb-0.2B alloy was used as the test material. By applying a combination process of ceramic shell mold and core making, vacuum arc melting and centrifugal pouring, and heat isostatic pressing (HIP and heat treatment (HT etc., the TiAl vortex agitator casting for aeroengine was successfully made. This paper introduced key techniques in making the TiAl vortex agitator with investment casting process, provided some experimental results including mechanical properties and machinability, and explained some concerns that could affect applications of TiAl castings.

  7. Properties of MgAl alloys in relation to hydrogen storage

    Energy Technology Data Exchange (ETDEWEB)

    Andreasen, Anders

    2005-08-01

    Magnesium theoretically stores 7.6 wt. % hydrogen, although it requires heating to above 300 degrees C in order to release hydrogen. This limits its use for mobile application. However, due to its low price and abundance magnesium should still be considered as a potential candidate for hydrogen storage e.g. in stationary applications. In this report the properties of Mg-Al alloys are reviewed in relation to solid state hydrogen storage Alloying with Al reduces the hydrogen capacity since Al does not form a hydride under conventional hydriding conditions, however both the thermodynamical properties (lower desorption temperature), and kinetics of hydrogenation/dehydrogenation are improved. In addition to this, the low price of the hydride is retained along with improved heat transfer properties and improved resistance towards oxygen contamination. (au)

  8. Influence of Temperature on Corrosion Behavior of 2A02 Al Alloy in Marine Atmospheric Environments

    Science.gov (United States)

    Cao, Min; Liu, Li; Fan, Lei; Yu, Zhongfen; Li, Ying; Oguzie, Emeka E.; Wang, Fuhui

    2018-01-01

    The corrosion behavior of 2A02 Al alloy under 4 mg/cm2 NaCl deposition at different temperatures (from 30 to 80 °C) has been studied. This corrosion behavior was researched using mass-gain, scanning electron microscopy-SEM, laser scanning confocal microscopy-LSCM, X-ray photoelectron spectroscopy-XPS and other techniques. The results showed and revealed that the corrosion was maximal at 60 °C after 200 h of exposure. The increase of temperature not only affected the solubility of oxygen gas in the thin film, but also promoted the transport of ions (such as Cl−), and the formation of protective AlO(OH), which further affects the corrosion speed. PMID:29401690

  9. X – ray and neutron diffraction of TiAl alloys

    International Nuclear Information System (INIS)

    Valkov, Stefan; Petrov, Peter; Neov, Dimitar; Beskrovny, Anatoly; Kozlenko, Denis

    2015-01-01

    TiAl alloys were prepared by electron beam hybrid method. Composite Ti-Al film, from composite target, was deposited on Ti substrate by electron beam evaporation, followed by electron beam treatment with scanning electron beam. Experiments were made using Leybold Heraus (EWS 300/ 15 - 60) with the following technological parameters : accelerating voltage U = 60kV; beam current I=40 mA, speed of movement of specimens V=5 cm/s, current of the focusing lens If =512mA, specimen distance D0 = 38cm. X- ray and neutron diffraction methods were used to determine the phase composition on the surface and at the volume, respectively. Time of flight neutron diffraction study of TiAl specimens was performed on DN-2 diffractometer at fast pulsed IBR-2 reactor in FLNP JINR (Dubna, Russia).We found that intermetallic TiAl phases were successfully obtained on the surface, as well as in the volume.

  10. L-J phase in a Cu2.2Mn0.8Al alloy

    Science.gov (United States)

    Jeng, S. C.; Liu, T. F.

    1995-06-01

    A new type of precipitate (designated L-J phase) with two variants was observed within the (DO3 + L21) matrix in a Cu2.2Mn0.8Al alloy. Transmission electron microscopy examinations indicated that the L-J phase has an orthorhombic structure with lattice parameters a = 0.413 nm, b = 0.254 nm and c = 0.728 nm. The orientation relationship between the L-J phase and the matrix is (100)L-J//(011) m , (010)L-J//(111) m and (001)L-J//(211) m . The rotation axis and rotation angle between two variants of the L-J phase are [021] and 90 deg. The L-J phase has never been observed in various Cu-Al, Cu-Mn, and Cu-Al-Mn alloy systems before.

  11. Analysis of Factors Influencing Measurement Accuracy of Al Alloy Tensile Test Results

    Science.gov (United States)

    Podgornik, Bojan; Žužek, Borut; Sedlaček, Marko; Kevorkijan, Varužan; Hostej, Boris

    2016-02-01

    In order to properly use materials in design, a complete understanding of and information on their mechanical properties, such as yield and ultimate tensile strength must be obtained. Furthermore, as the design of automotive parts is constantly pushed toward higher limits, excessive measuring uncertainty can lead to unexpected premature failure of the component, thus requiring reliable determination of material properties with low uncertainty. The aim of the present work was to evaluate the effect of different metrology factors, including the number of tested samples, specimens machining and surface quality, specimens input diameter, type of testing and human error on the tensile test results and measurement uncertainty when performed on 2xxx series Al alloy. Results show that the most significant contribution to measurement uncertainty comes from the number of samples tested, which can even exceed 1 %. Furthermore, moving from experimental laboratory conditions to very intense industrial environment further amplifies measurement uncertainty, where even if using automated systems human error cannot be neglected.

  12. Microstructure and wear characteristics on Al alloy matrix composite reinforced with Ni perform

    Energy Technology Data Exchange (ETDEWEB)

    Park, Won Jo; Park, Cheol Hong; Kim, Hyung Jin; Huh, Sun Chul [Gyeongsang National University, Tongyeong, (Korea, Republic of)

    2012-06-15

    Al based composite reinforced with Nickel is used for diesel engine piston, because the thermal properties, strength and corrosion resistant are for better than Al alloy alone. For processing, the intermetallic compounds of Ni and Al improves wear resistance due to its high hardness. Existing process methods for MMC (metal matrix composite) using preform were manufactured under high-pressure. However, this causes deformation of the preform or weaknesses in the completed MMC. Low-pressure infiltration can prevent these problems, and there is an advantage of cost reduction in of production with small-scale of production equipment. In this study, the microstructure and wear characteristics of Al-based composite with Ni preform as reinforcement with low-pressure infiltration was analyzed.

  13. The electrochemical properties and mechanism of formation of anodic oxide films on Mg-Al alloys

    International Nuclear Information System (INIS)

    Kim, Seong Jong; Okido, Masazumi

    2003-01-01

    The electronchemical properties and the mechanism of formation of anodic oxide films on Mg alloys containing 0-15 mass% Al, when anodized in NaOH solution, were investigated by focusing on the effects of anodizing potential, Al content, and anodizing time. The intensity ratio of Mg(OH) 2 in the XRD analysis decreased with increasing applied potential, while that of MgO increased. Mg(OH) 2 was barely detected at 80 V, while MgO was readily detected. The anti-corrosion properties of anodized specimens at each constant potential were better than those of non-anodized specimens. The specimen anodized at an applied potential of 3 V had the best anti-corrosion property. The intensity ratio of the β phase increased with aluminum content in Mg-Al alloys. During anodizing, the active dissolution reaction occurred preferentially in β phase until about 4 min, and then the current density increased gradually until 7 min. The dissolution reaction progressed in α phase, which had a lower Al content. In the anodic polarization test in 0.017 mol·dm -3 NaCl and 0.1 mol·dm -3 Na 2 SO 4 at 298 K, the current density of Mg-15 mass% Al alloy anodized for 10 min increased, since the anodic film that forms on the α phase is a non-compacted film. The anodic film on the α phase at 30 min was a compact film as compared with that at 10 min

  14. Effects of Load and Speed on Wear Rate of Abrasive Wear for 2014 Al Alloy

    Science.gov (United States)

    Odabas, D.

    2018-01-01

    In this paper, the effects of the normal load and sliding speed on wear rate of two-body abrasive wear for 2014 Al Alloy were investigated in detail. In order to understand the variation in wear behaviour with load and speed, wear tests were carried out at a sliding distance of 11 m, a speed of 0.36 m/s, a duration of 30 s and loads in the range 3-11 N using 220 grit abrasive paper, and at a speed range 0.09-0.90 m/s, a load of 5 N and an average sliding distance of 11 m using abrasive papers of 150 grit size under dry friction conditions. Before the wear tests, solution treatment of the 2014 Al alloy was carried out at temperatures of 505 and 520 °C for 1 h in a muffle furnace and then quenched in cold water at 15 °C. Later, the ageing treatment was carried out at 185 °C for 8 h in the furnace. Generally, wear rate due to time increased linearly and linear wear resistance decreased with increasing loads. However, the wear rate was directly proportional to the load up to a critical load of 7 N. After this load, the slope of the curves decreased because the excessive deformation of the worn surface and the instability of the abrasive grains began to increase. When the load on an abrasive grain reaches a critical value, the groove width is about 0.17 of the abrasive grain diameter, and the abrasive grains begin to fail. The wear rate due to time increased slightly as the sliding speed increased in the range 0.09-0.90 m/s. The reason for this is that changes arising from strain rate and friction heating are expected with increasing sliding speeds.

  15. The electrochemical properties and mechanism of formation of anodic oxide films on Mg-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong Jong; Okido, Masazumi [Nagoya Univ., Nagoya (Japan)

    2003-07-01

    The electronchemical properties and the mechanism of formation of anodic oxide films on Mg alloys containing 0-15 mass% Al, when anodized in NaOH solution, were investigated by focusing on the effects of anodizing potential, Al content, and anodizing time. The intensity ratio of Mg(OH){sub 2} in the XRD analysis decreased with increasing applied potential, while that of MgO increased. Mg(OH){sub 2} was barely detected at 80 V, while MgO was readily detected. The anti-corrosion properties of anodized specimens at each constant potential were better than those of non-anodized specimens. The specimen anodized at an applied potential of 3 V had the best anti-corrosion property. The intensity ratio of the {beta} phase increased with aluminum content in Mg-Al alloys. During anodizing, the active dissolution reaction occurred preferentially in {beta} phase until about 4 min, and then the current density increased gradually until 7 min. The dissolution reaction progressed in {alpha} phase, which had a lower Al content. In the anodic polarization test in 0.017 mol{center_dot}dm{sup -3} NaCl and 0.1 mol{center_dot}dm{sup -3} Na{sub 2}SO{sub 4} at 298 K, the current density of Mg-15 mass% Al alloy anodized for 10 min increased, since the anodic film that forms on the {alpha} phase is a non-compacted film. The anodic film on the {alpha} phase at 30 min was a compact film as compared with that at 10 min.

  16. The Analysis of the General Performance and Mechanical Behavior of Unirradiated FeCrAl Alloys Before and After Welding

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-03

    The present report summarizes and discusses the preliminary results for the in-depth characterization of the modern, nuclear-grade FeCrAl alloys currently under development. The alloys were designed for enhanced radiation tolerance and weldability, and the research is currently being pursued by the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Last year, seven candidate FeCrAl alloys with well-controlled chemistry and microstructures were designed and produced; welding was performed under well-controlled conditions. The structure and general performance of unirradiated alloys were assessed using standardized and advanced microstructural characterization techniques and mechanical testing. The primary objective is to identify the best candidate alloy, or at a minimum to identify the contributing factors that increase the weldability and radiation tolerance of FeCrAl alloys, therefore enabling future generations of FeCrAl alloys to deliver better performance parameters. This report is structured so as to describe these critical assessments of the weldability; radiation tolerance will be reported on in later reports from this program.

  17. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    Science.gov (United States)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-12-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  18. In-situ STEM imaging of growth and phase change of individual CuAlX precipitates in Al alloy

    NARCIS (Netherlands)

    C. Liu, (Chunhui); S.K. Malladi, (Sairam); Q. Xu, (Qiang); J. Chen, (Jianghua); F.D. Tichelaar, (Frans); X. Zhuge (Jason); H.W. Zandbergen, (Henny)

    2017-01-01

    textabstractAge-hardening in Al alloys has been used for over a century to improve its mechanical properties. However, the lack of direct observation limits our understanding of the dynamic nature of the evolution of nanoprecipitates during age-hardening. Using in-situ (scanning) transmission

  19. Oxide nanoparticles in an Al-alloyed oxide dispersion strengthened steel: crystallographic structure and interface with ferrite matrix

    DEFF Research Database (Denmark)

    Zhang, Zhenbo; Pantleon, Wolfgang

    2017-01-01

    Oxide nanoparticles are quintessential for ensuring the extraordinary properties of oxide dispersion strengthened (ODS) steels. In this study, the crystallographic structure of oxide nanoparticles, and their interface with the ferritic steel matrix in an Al-alloyed ODS steel, i.e. PM2000, were...

  20. Effect of a Minor Sr Modifier on the Microstructures and Mechanical Properties of 7075 T6 Al Alloys

    Directory of Open Access Journals (Sweden)

    Shaoming Ma

    2017-01-01

    Full Text Available The influence of a minor strontium (Sr modifier on the microstructures and mechanical properties of 7075 Al alloys was investigated in this paper. The grain size of cast 7075 Al alloys was refined from 157 μm to 115 μm, 108 μm, and 105 μm after adding 0.05 wt. %, 0.1 wt. %, and 0.2 wt. % Sr, respectively. The extruded 7075 Al alloys was refined with different degrees of Sr modifier. The mechanical properties were optimum when adding 0.1 wt. % Sr. The ultimate tensile strength (σb increased from 573 to 598 MPa and the elongation-to-failure (δf was raised from 19.5% to 24.9%. The microhardness increased from 182 to 195 Hv. The tensile fracture surface via scanning electron microscopy (SEM revealed a transition from brittle fracture to ductile fracture as Sr increased from 0 wt. % to 0.2 wt. %. The result in this paper proved that the modifier can improve the properties of 7075 Al alloy.

  1. Effect of erbium modification on the microstructure, mechanical and corrosion characteristics of binary Mg–Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Seetharaman, Sankaranarayanan, E-mail: seetharaman.s@nus.edu.sg [Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, 117576 (Singapore); Blawert, Carsten [Helmholtz-Zentrum Geesthacht, Magnesium Innovation Centre, Max-Planck-Straße 1, D-21502, Geesthacht (Germany); Ng, Baoshu Milton [Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, 117576 (Singapore); Wong, Wai Leong Eugene [School of Mechanical and Systems Engineering, New Castle University International Singapore, 180 Ang Mo Kio Avenue 8, 569830 (Singapore); Goh, Chwee Sim [ITE Technology Development Centre, ITE College Central, 2 Ang Mo Kio Drive, 567720 (Singapore); Hort, Norbert [Helmholtz-Zentrum Geesthacht, Magnesium Innovation Centre, Max-Planck-Straße 1, D-21502, Geesthacht (Germany); Gupta, Manoj, E-mail: mpegm@nus.edu.sg [Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, 117576 (Singapore)

    2015-11-05

    In this study, new erbium modified Mg–Al alloys were developed by integrating trace erbium (in the form of Al{sub 94.67}Er{sub 5.33} master alloy) into pure Mg using disintegrated melt deposition technique. The developed Er- modified Mg–Al alloys were investigated for their microstructural, mechanical and corrosion characteristics in comparison with their unmodified counterparts. Microstructural investigation revealed (i) improved purity, (ii) (marginal) grain refinement, (iii) more uniform second phase distribution and (iv) Al{sub 3}Er phase formation due to Er modification. Mechanical property measurements revealed an overall enhancement under indentation, tension and compression loads. A remarkable improvement in tensile ductility (without adverse effects on strength) by +19%, +29%, and +58% was obtained in Mg–3Al–0.1Er, Mg–6Al–0.3Er and Mg–9Al–0.5Er when compared to Mg–3Al, Mg–6Al and Mg–9Al respectively. While the Mg–6Al–0.3Er alloy exhibited best ductility, the Mg–9Al–0.5Er has the best strength under both tension and compression loads. Corrosion characteristics evaluated by hydrogen evolution, salt spray and electrochemical impedance experiments revealed improved corrosion resistance of Er modified Mg–Al alloys by the enhanced purity levels and the formation of Al–Er phases. - Highlights: • New erbium modified Mg–Al alloys successfully synthesized using DMD method. • Erbium modification promoted Al{sub 3}Er formation and improved the purity. • Remarkable improvement in tensile ductility obtained after erbium modification. • The developed erbium modified Mg–Al alloys exhibit improved corrosion resistance.

  2. Effect of erbium modification on the microstructure, mechanical and corrosion characteristics of binary Mg–Al alloys

    International Nuclear Information System (INIS)

    Seetharaman, Sankaranarayanan; Blawert, Carsten; Ng, Baoshu Milton; Wong, Wai Leong Eugene; Goh, Chwee Sim; Hort, Norbert; Gupta, Manoj

    2015-01-01

    In this study, new erbium modified Mg–Al alloys were developed by integrating trace erbium (in the form of Al 94.67 Er 5.33 master alloy) into pure Mg using disintegrated melt deposition technique. The developed Er- modified Mg–Al alloys were investigated for their microstructural, mechanical and corrosion characteristics in comparison with their unmodified counterparts. Microstructural investigation revealed (i) improved purity, (ii) (marginal) grain refinement, (iii) more uniform second phase distribution and (iv) Al 3 Er phase formation due to Er modification. Mechanical property measurements revealed an overall enhancement under indentation, tension and compression loads. A remarkable improvement in tensile ductility (without adverse effects on strength) by +19%, +29%, and +58% was obtained in Mg–3Al–0.1Er, Mg–6Al–0.3Er and Mg–9Al–0.5Er when compared to Mg–3Al, Mg–6Al and Mg–9Al respectively. While the Mg–6Al–0.3Er alloy exhibited best ductility, the Mg–9Al–0.5Er has the best strength under both tension and compression loads. Corrosion characteristics evaluated by hydrogen evolution, salt spray and electrochemical impedance experiments revealed improved corrosion resistance of Er modified Mg–Al alloys by the enhanced purity levels and the formation of Al–Er phases. - Highlights: • New erbium modified Mg–Al alloys successfully synthesized using DMD method. • Erbium modification promoted Al 3 Er formation and improved the purity. • Remarkable improvement in tensile ductility obtained after erbium modification. • The developed erbium modified Mg–Al alloys exhibit improved corrosion resistance

  3. Non-destructive characterisation of polymers and Al-alloys by polychromatic cone-beam phase contrast tomography

    International Nuclear Information System (INIS)

    Kastner, Johann; Plank, Bernhard; Requena, Guillermo

    2012-01-01

    X-ray computed tomography (XCT) has become a very important tool for the non-destructive characterisation of materials. Continuous improvements in the quality and performance of X-ray tubes and detectors have led to cone-beam XCT systems that can now achieve spatial resolutions down to 1 μm and even below. Since not only the amplitude but also the phase of an X-ray beam is altered while passing through an object, phase contrast effects can occur even for polychromatic sources when the spatial coherence due to a small focal spot size is high enough. This can lead to significant improvements over conventional attenuation-based X-ray computed tomography. Phase contrast can increase by edge enhancement the visibility of small structures and of features which are only slightly different in attenuation. We report on the possibilities of polychromatic cone-beam phase contrast tomography for non-destructive characterisation of materials. A carbon fibre-reinforced polymer and the Al-alloys AlMg5Si7 and AlSi18 were investigated with high resolution cone-beam X-ray computed tomography with a polychromatic tube source. Under certain conditions strong phase contrast resulting in an upward and downward overshooting of the grey values across edges was observed. The phase effects are much stronger for the polymer than for the Al-alloys. The influence on the phase contrast of the parameters, including source-detector distance, focal spot size and tube acceleration voltage is presented. Maximum phase contrast was observed for a maximum distance between the source and the detector, for a low voltage and a minimum focal spot size at the X-ray source. The detectability of the different phases is improved by the edge enhancement and the resulting improvement of sharpness. Thus, a better segmentation of the carbon fibres in the fibre-reinforced polymer and of the Mg 2 Si-phase in the AlMg5Si7-alloy is achieved. Primary and eutectic Si cannot be detected by attenuation-based X

  4. Processing and structure of in situ Fe-Al alloys produced by gas tungsten arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-02-14

    Iron aluminide weld overlays are being investigated for corrosion and erosion protection of boiler tubes in low NOx burners. The primary objective of the research is to identify overlay compositions which can be deposited in a crack-free condition and provide corrosion protection in moderately reducing environments. In the current phase of work, Fe-Al alloy weld overlays were produced by depositing commercially pure aluminum wire on to low carbon steel substrates using Gas Tungsten Arc Welding. A systematic variation of the wire feed speed and current, two major factors affecting dilution, resulted in a variation in aluminum contents of the welds ranging from 3--42 wt% aluminum. The aluminum content was observed to increase with wire feed speed and a decrease in the current. The aluminum content was also found to affect the cracking susceptibility of the overlays. At 10wt% aluminum, few to no cracks were observed in the deposits. Above this value, cracking was prevalent throughout the weld. In addition, two types of microstructures were found correlating to different concentrations of aluminum. A homogeneous matrix with second phase particles consisting of coarse columnar grains was found for low aluminum concentrations. With higher aluminum contents, a two-phase constituent was observed to surround primary dendrites growing from the substrate. The transition of the microstructures occurred between 24 and 32 wt% Al.

  5. Grain Refinement and Texture Mitigation in Low Boron Containing TiAl-Alloys

    Science.gov (United States)

    Hecht, Ulrike; Witusiewicz, Victor T.

    2017-12-01

    Controlling the grain size and texture of lamellar TiAl-alloys is essential for well-balanced creep and fatigue properties. Excellent refinement and texture mitigation are achieved in aluminum lean alloys by low boron additions of 0.2 at.%. This amount is sufficient to promote in situ formation of ultrafine borides during the last stages of body centered cubic (BCC) solidification. The borides subsequently serve as nucleation sites for hexagonal close packed (HCP) during the BCC-HCP phase transformation. Bridgman solidification experiments with alloy Ti-43Al-8Nb-0.2C-0.2B were performed under a different growth velocity, i.e., cooling rate, to evaluate the HCP grain size distribution and texture. For slow-to-moderate cooling rates, about 65% of HCP grains are randomly oriented, despite the pronounced texture of the parent BCC phase resulting from directional solidification. For high cooling rates, obtained by quenching, texture mitigation is less pronounced. Only 28% of the HCP grains are randomly oriented, the majority being crystallographic variants of the Burgers orientation relationship.

  6. Study on direct-chain diacid modified phenolic resin for Al-alloy casting

    Directory of Open Access Journals (Sweden)

    Yundong JI

    2005-02-01

    Full Text Available Resin coated sand (RCS with phenolic resin matrix can hardly be collapsed when it is used in Al-alloy casting. Adding collapsing agent and reducing the concentration of resin are solutions adopted by workers, but these methods tend to reduce the initial strength of RCS. Synthesis of modified phenolic resin with direct-chain diacid DAn (/JS=6, where n means carbon amount was studied here. The effects of the addition of modifying agent on molecular weight, gel time and softening point were investigated. Optimal addition of DAn (10% phenol was obtained by testing the initial and retained flexural strengths of the modified resin. FT-IR spectra showed that carbonyl shifts to higher wave number. With the use of TG, SEM and strength loss curves, the relation between initial and retained strengths was analysed. Tests on the heated deformation curve, before and after resin modification, show that PF-DA10 has the characteristic of higher initial and retained strengths together.

  7. As-cast structure refinement of Ti-46Al alloy by hafnium and boron additions

    Directory of Open Access Journals (Sweden)

    Zhang Li

    2009-05-01

    Full Text Available The infl uence of Hf and B on the solidifi cation structure of cast Ti-46Al alloys was investigated. The results show that the coupling effect of Hf and B changes the solidifi cation structure morphology and strongly refi nes the grain size. When the Hf+B contents were increased from 0 + 0.0 to 3 + 0.2, 5 + 0.6 and 7 + 1.0 (in at. %, the solidification structure morphology changed from coarse columnar dendrite to fine columnar dendrite, then to equiaxed dendrite, and further to fi ne near granular grain whilst the average grain size decreased to 20 μm. It is concluded that the columnar dendrite refinement is due to the effect of Hf and B on the decrease of Al diffusion coeffi cient in the melt. The fi ne near granular grain formation is attributed to the combined constitutional supercooling formed by Al and B segregation that is strengthened by Hf and B additions at the solid/liquid interface during solidifi cation, and the TiB2 precipitates acting as heterogeneous nuclei

  8. Soft magnetic properties and damping parameter of (FeCo-Al alloy thin films

    Directory of Open Access Journals (Sweden)

    Isao Kanada

    2017-05-01

    Full Text Available For high frequency device applications, a systematic study of the soft magnetic properties and magnetization dynamics of (FeCo-Al alloy thin films has been carried out. A low effective damping parameter αeff of 0.002 and a high saturation magnetization of about 1,800 emu/cc are obtained at y=0.2∼0.3 for (Fe1-yCoy98Al2 alloy thin films deposited onto fused silica and MgO(100 at an ambient temperature during deposition. Those films are of the bcc structure with the orientation normal to the film plane. They possess a columnar structure, grown along the film normal. The column width is found to be about 20 nm for y=0.25. It is concluded that the (FeCo-Al thin films with a damping parameter as low as 0.002 and high saturation magnetization of about 1,800 emu/cc have been successfully fabricated, and that they are potential for future high frequency device applications.

  9. On the mechanism of crack propagation resistance of fully lamellar TiAl alloy

    International Nuclear Information System (INIS)

    Cao, R.; Yao, H.J.; Chen, J.H.; Zhang, J.

    2006-01-01

    The study was done using notched two-colony thick tensile specimens of a directionally solidified cast fully lamellar TiAl alloy. In-situ observations of fracture processes in scanning electron microscope (SEM) were combined with section-to-section related observations of fracture surfaces to investigate the crack growth process. Finite element method (FEM) calculations are carried out to evaluate the stresses for propagating cracks. The results reveal that: (1) the reason why enhancement of applied load is required to propagate the main crack, was attributed to that the main crack observed at the surface did not extend all the way through the specimen's thickness thus the stress field was still controlled by the notch, in which a definite stress required for extending a crack tip should be kept by increasing the applied load. (2) Crack propagation resistance is enhanced at colony boundaries, only when a change occurs from an inter-lamellar propagation to a trans-lamellar propagation (3) Ligament bridging toughening phenomena can be integrated into aforementioned mechanism. As a whole the processes of new crack nucleation with bridging ligament formation decreases the crack propagation resistance rather than increasing it. (4) In case the majority of microcracks are surface cracks, the effect of microcrack shielding is not obvious

  10. Fabrication of Ti-0.48Al Alloy by Centrifugal Casting.

    Science.gov (United States)

    Park, Jong Bum; Lee, Jung-Il; Ryu, Jeong Ho

    2018-09-01

    Many of the unique properties of TiAl alloys that make are attractive for use in high-temperature structural applications also make it challenging to process them into useful products. Cast TiAl is rapidly nearing commercialization, particularly in the vehicle industry, owing to its low production cost. In this study, the centrifugal casting of a TiAl (Ti-48%Al, mole fraction) turbocharger was simulated and an experimental casting was created in vacuum using an induction melting furnace coupled to a ceramic composite mold. Numerical simulation results agreed with the experiment. The crystal structure, microstructure, and chemical composition of the TiAl prepared by centrifugal casting were studied by X-ray diffractometry, optical microscopy, field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS). FE-SEM and EDS examinations of the TiAl casting revealed that the thickness of the oxide layer (α-case) was typically less than 35 μm.

  11. Prediction of mechanical properties of Al alloys with change of cooling rate

    Directory of Open Access Journals (Sweden)

    Quan-Zhi Dong

    2012-11-01

    Full Text Available The solidification process significantly affects the mechanical properties and there are lots of factors that affect the solidification process. Much progress has been made in the research on the effect of solidification on mechanical properties. Among them, the PF (Phase Field model and CA (Cellular Automata model are widely used as simulation methods which can predict nucleation and its growth, and the size and morphology of the grains during solidification. Although they can give accurate calculation results, it needs too much computational memory and calculation time. So it is difficult to apply the simulation to the real production process. In this study, a more practical simulation approach which can predict the mechanical properties of real aluminum alloys is proposed, by identifying through experiment the relationship between cooling rate and SDAS (Secondary Dendrite Arm Spacing and mechanical properties. The experimentally measured values and the values predicted by simulation have relatively small differences and the mechanical properties of a variety of Al alloys are expected to be predicted before casting through use of the simulation.

  12. Molecular dynamics simulations of the melting curve of NiAl alloy under pressure

    International Nuclear Information System (INIS)

    Zhang, Wenjin; Peng, Yufeng; Liu, Zhongli

    2014-01-01

    The melting curve of B2-NiAl alloy under pressure has been investigated using molecular dynamics technique and the embedded atom method (EAM) potential. The melting temperatures were determined with two approaches, the one-phase and the two-phase methods. The first one simulates a homogeneous melting, while the second one involves a heterogeneous melting of materials. Both approaches reduce the superheating effectively and their results are close to each other at the applied pressures. By fitting the well-known Simon equation to our melting data, we yielded the melting curves for NiAl: 1783(1 + P/9.801) 0.298 (one-phase approach), 1850(1 + P/12.806) 0.357 (two-phase approach). The good agreement of the resulting equation of states and the zero-pressure melting point (calc., 1850 ± 25 K, exp., 1911 K) with experiment proved the correctness of these results. These melting data complemented the absence of experimental high-pressure melting of NiAl. To check the transferability of this EAM potential, we have also predicted the melting curves of pure nickel and pure aluminum. Results show the calculated melting point of Nickel agrees well with experiment at zero pressure, while the melting point of aluminum is slightly higher than experiment

  13. Evaluation of strain caused by coherent precipitates in an Al alloy using TEM techniques

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez-Rivera, J.L., E-mail: jose.hernandez@cimav.edu.mx [Centro de Investigacion en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnologia, Miguel de Cervantes 120, Z.C. 31109, Chihuahua (Mexico); Universidad del Valle de Mexico, Robles 600, Fraccionamiento Jacarandas, Z. C. 78220, San Luis Potosi (Mexico); Rivera, J.J. Cruz; Garay-Reyes, C.G.; Azpeitia, M. Ramos; Zuniga-Alonso, I. [Facultad de Ingenieria-Instituto de Metalurgia, Universidad Autonoma de San Luis Potosi, Sierra Leona 550, Lomas 2a seccion, Z.C. 78210, San Luis Potosi (Mexico); Martinez-Sanchez, R. [Centro de Investigacion en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnologia, Miguel de Cervantes 120, Z.C. 31109, Chihuahua (Mexico)

    2012-11-15

    Elastic strains, caused by GP zones in an aged Al alloy, were determined quantitatively using two techniques: Dark Field In-line Holography (DFH) and High Resolution Transmission Electron Microscopy-Geometric Phase Analysis (HRTEM-GPA). The results obtained by both techniques showed that the elastic strain was not uniform along the precipitate-matrix interface. In some areas, it was found that strain had negligible value and this was attributed to the loss of coherence between the lattices. It is suggested that a possible explanation for this fact could be a variation in the 'vacancies pump mechanism' kinetics. To obtain a better interpretation of the experimental deformation maps, a reference GP precipitate-matrix structure was built using QSTEM software. The main advantages of DFH over HRTEM-GPA were a bigger field of view and low electron dose requirements without spatial resolution loss. Another difference found was that crystalline defects such as dislocations were evidenced by HRTEM-GPA in contrast to the result obtained by DFH. However, strain measurements were affected by mask size effect in the former. - Highlights: Black-Right-Pointing-Pointer Strain around GP precipitates was not uniform and was in a more relaxed state. Black-Right-Pointing-Pointer Strain values determined by HRTEM had more artifacts compared with holography ones. Black-Right-Pointing-Pointer Strain distribution was attributed to differences in the release of vacancies. Black-Right-Pointing-Pointer Holography showed important advantages over HRTEM regarding field of view mainly.

  14. Influence of microstructure on the mechanical properties of a Zr-4.6 wt.% Al alloy

    International Nuclear Information System (INIS)

    Raman, V.; Mukhopadhyay, P.; Banerjee, S.

    1978-01-01

    The influence of microstructure on the room temperature mechanical properties of a Zr-4.6 wt.% Al alloy was investigated. Quenching from the beta phase produced a significant solid solution hardening. On aging the alloy at low temperatures for short periods aluminium rejection from the solid solution occurred and a fine dispersion of a metastable Zr 3 Al phase (DO 19 structure) formed. The strengthening caused by the presence of these ordered particles was found to more than compensate the softening brought about by decreasing supersaturation. The high strength corresponding to this structure could be explained in terms of the contributions from the coherency strains associated with and the state of order within the metastable particles. Aging at these temperatures for longer periods or at higher temperatures gave rise to a lamellar distribution of the α-zirconium (aluminium) and the equilibrium Zr 3 Al (Ll 2 structure) phases. The strength associated with this lamellar structure was found to be appreciably lower and to be strongly dependent on the interlamellar spacing. Investigations of the fracture surfaces showed that the modes of fracture associated with these different microstructures were different. An attempt was made to rationalize the observed strength properties in terms of existing theoretical models. (Auth.)

  15. Electron beam melting of high niobium containing TiAl alloy: feasibility investigation

    Energy Technology Data Exchange (ETDEWEB)

    Terner, Mathieu; Biamino, Sara; Epicoco, Paolo; Fino, Paolo; Pavese, Matteo; Badini, Claudio [Dipartimento di Scienza Applicata e Tecnologia, Politecnico di Torino (Italy); Penna, Andrea; Gennaro, Paolo [AvioProp, Novara (Italy); Hedin, Oscar; Ackelid, Ulf [Arcam AB, Molndal (Sweden); Sabbadini, Silvia; Pelissero, Federica [Avio SpA, Torino (Italy)

    2012-08-15

    Third generation {gamma}-TiAl alloys with a high niobium content, Ti-(47-48)Al-2Cr-8Nb, were processed by electron beam melting (EBM). This near-net-shape additive manufacturing process produces complex parts according to a CAD design. The starting powder is deposited layer by layer on the building table and selectively melted to progressively form the massive part. The EBM parameters such as layer thickness, melting temperature, scanning speed, or building strategy were set up to minimize porosity. The chemical composition of the built material is similar to the composition of the base powder despite a slight evaporation of aluminum and reveals a neglectable oxygen pick-up. The very fine equiaxed microstructure resulting after EBM can be then set up by heat treatment (HT). According to the HT temperature in particular, an equiaxed microstructure, a duplex microstructure with different lamellar ratio and a fully lamellar microstructure is obtained. Not only test bars have been produced but also complex parts such as demo low pressure turbine blades. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  16. Intermetallic Growth and Interfacial Properties of the Grain Refiners in Al Alloys

    Science.gov (United States)

    Li, Chunmei; Cheng, Nanpu; Chen, Zhiqian; Xie, Zhongjing; Hui, Liangliang

    2018-01-01

    Al3TM(TM = Ti, Zr, Hf, Sc) particles acting as effective grain refiners for Al alloys have been receiving extensive attention these days. In order to judge their nucleation behaviors, first-principles calculations are used to investigate their intermetallic and interfacial properties. Based on energy analysis, Al3Zr and Al3Sc are more suitable for use as grain refiners than the other two intermetallic compounds. Interfacial properties show that Al/Al3TM(TM = Ti, Zr, Hf, Sc) interfaces in I-ter interfacial mode exhibit better interface wetting effects due to larger Griffith rupture work and a smaller interface energy. Among these, Al/Al3Sc achieves the lowest interfacial energy, which shows that Sc atoms should get priority for occupying interfacial sites. Additionally, Sc-doped Al/Al3(Zr, Sc) interfacial properties show that Sc can effectively improve the Al/Al3(Zr, Sc) binding strength with the Al matrix. By combining the characteristics of interfaces with the properties of intermetallics, the core-shell structure with Al3Zr-core or Al3Zr(Sc1-1)-core encircled with an Sc-rich shell forms. PMID:29677155

  17. Optimization of the boron content in FeAl (40 at. % Al) alloys

    International Nuclear Information System (INIS)

    Webb, G.; Juliet, P.; Lefort, A.

    1993-01-01

    FeAl intermetallic alloys are of interest for several high temperature applications due to excellent oxidation resistance, low density, and relatively low cost. Attempts to further increase the ductility of iron-rich FeAl have met with, at best, marginal success. Of the ductilization techniques employed, B doping appears to be a promising method for obtaining enhanced ductility and high strength in iron rich FeAl. Boron additions enhance the ductility of these alloys by increasing the grain boundary cohesive strength which reduces the tendency for intergranular fracture. The goal of the present work was to determine the optimum B concentration for increasing ambient temperature ductility. To accomplish this, a series of three iron rich FeAl alloys of similar Fe stoichiometries were doped with different levels of B (0,12, and 80 wppm). Secondary ion mass spectrometry (SIMS) was conducted on these alloys for evaluation of the B partitioning after consolidation by extrusion. Ambient temperature tensile testing and SEM fractography were then used to evaluate the effect of such additions on ambient temperature ductility in air. The results of these experiments indicate that optimum ductility is obtained from a homogeneous distribution of boron in which boride precipitation is limited

  18. Annex 5 - Fabrication of U-Al alloy; Prilog 5 - Dobijanje legure U-Al

    Energy Technology Data Exchange (ETDEWEB)

    Drobnjak, Dj; Lazarevic, Dj; Mihajlovic, A [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Serbia and Montenegro)

    1961-12-15

    Alloy U-Al with low content of aluminium is often used for fabrication of fuel elements because it is stable under moderate neutron flux density. Additionally this type of alloys show much better characteristics than pure uranium under reactor operating conditions (temperature, mechanical load, corrosion effect of water). This report contains the analysis of the phase diagram of U-Al alloy with low content of aluminium, applied procedure for alloying and casting with detailed description of equipment. Characteristics of the obtained alloy are described and conclusions about the experiment and procedure are presented. Sistem U-Al sa niskim sadrzajem aluminijuma jedan je od cesto koriscenih za izradu gorivnih elemenata, jer je dovoljno stabilan pri umerenim gustinama fluksa. Pored toga, u uslovima karakteristicnim za rad nuklearnog reaktora (temperatura, gradijent temperature, mehanicka naprezanja, koroziono dejstvo vode) legure ovog sistema pokazuju daleko bolja svojstva od nelegiranog urana. Referat sadrzi analizu dijagrama stanja U-Al legure sa niskim sadrzajem aluminijuma, primenjeni postupak legiranja i livenja sa opisom pojedinih uredjaja i operacija. Takodje su opisana svojstva dobijene legure i dat je zakljucak o eksperimentu i tehnici rada (author)

  19. Effect of Sn addition on the microstructure and deformation behavior of Mg-3Al alloy

    International Nuclear Information System (INIS)

    Suh, Byeong-Chan; Kim, Jae H.; Bae, Jun Ho; Hwang, Ji Hyun; Shim, Myeong-Shik; Kim, Nack J.

    2017-01-01

    Mg alloys generally suffer from their poor formability at low temperatures due to their strong basal texture and a lack of adequate deformation systems. In the present study, a small amount of Sn was added instead of Zn to Mg-3Al alloy to modify its deformation behavior and improve the stretch formability. Microstructural examinations of the deformed Mg-3Al-1Sn (AT31) alloy by electron backscatter diffraction and transmission electron microscopy show that prismatic slip is quite active during deformation, resulting in much lower r-values and planar anisotropy than the counterpart Mg-3Al-1Zn (AZ31) alloy. Polycrystal plasticity simulation based on visco-plasticity self-consistent (VPSC) model also shows that prismatic slip is the dominant deformation mode in AT31 alloy besides basal slip. As a consequence, AT31 alloy shows a much higher stretch formability than AZ31 alloy. On the other hand, AZ31 alloy shows the development of intense shear bands during stretch forming, and these shear bands act as crack propagating paths, limiting the stretch formability of AZ31 alloy.

  20. Microstructure and mechanical properties of electron beam welded dissimilar steel to Fe–Al alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Dinda, Soumitra Kumar; Basiruddin Sk, Md.; Roy, Gour Gopal [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur (India); Srirangam, Prakash, E-mail: p.srirangam@warwick.ac.uk [Warwick Manufacturing Group (WMG), University of Warwick, Coventry CV4 7AL (United Kingdom)

    2016-11-20

    Electron beam welding (EBW) technique was used to perform dissimilar joining of plain carbon steel to Fe–7%Al alloy under three different weld conditions such as with beam oscillation, without beam oscillation and at higher welding speed. The effect of weld parameters on the microstructure and mechanical properties of dissimilar joints was studied using optical microscopy, SEM, EBSD, hardness, tensile and erichsen cup tests. Microstructure results show that the application of beam oscillation resulted in uniform and homogeneous microstructure compared to without beam oscillations and higher welding speed. Further, it was observed that weld microstructure changes from equiaxed to columnar grains depending on the weld speed. High weld speed results in columnar grain structure in the weld joint. Erichsen cup test results show that the application of beam oscillation results in excellent formability as compared to high weld speed. Tensile test results show no significant difference in strength properties in all three weld conditions, but the ductility was found to be highest for joints obtained with the application of weld beam oscillation as compared to without beam oscillation and high weld speed. This study shows that the application of beam oscillations plays an important role in improving the weld quality and performance of EBW dissimilar steel to Fe–Al joints.

  1. Effects of Zr Addition on Strengthening Mechanisms of Al-Alloyed High-Cr ODS Steels.

    Science.gov (United States)

    Ren, Jian; Yu, Liming; Liu, Yongchang; Liu, Chenxi; Li, Huijun; Wu, Jiefeng

    2018-01-12

    Oxide dispersion strengthened (ODS) steels with different contents of zirconium (denoted as 16Cr ODS, 16Cr-0.3Zr ODS and 16Cr-0.6Zr ODS) were fabricated to investigate the effects of Zr on strengthening mechanism of Al-alloyed 16Cr ODS steel. Electron backscatter diffraction (EBSD) results show that the mean grain size of ODS steels could be decreased by Zr addition. Transmission electron microscope (TEM) results indicate that Zr addition could increase the number density but decrease the mean diameter and inter-particle spacing of oxide particles. Furthermore, it is also found that in addition to Y-Al-O nanoparticles, Y-Zr-O oxides with finer size were observed in 16Cr-0.3Zr ODS and 16Cr-0.6Zr ODS steels. These changes in microstructure significantly increase the yield strength (YS) and ultimate tensile strength (UTS) of ODS steels through mechanisms of grain boundary strengthening and dispersion strengthening.

  2. Deformation modes and size effect in near-γ TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Monchoux, Jean-Philippe, E-mail: monchoux@cemes.fr; Luo, Jiangshan; Voisin, Thomas; Couret, Alain

    2017-01-02

    This paper presents a study of a size effect in TiAl alloys. Spark Plasma Sintering is used to sinter several alloys with a near-γ microstructure. Both the effect of boron as an inhibitor of grain growth and the rapidity of this powder metallurgy process are used to control the grain size. Following a comparison between EBSD-SEM (Electron Backscatter Diffraction by Scanning Electron Microscopy) and TEM (Transmission Electron Microscopy), the grain size is measured by TEM. Tensile tests are performed at room temperature to measure the yield stress. The deformation microstructure is studied by TEM. In a delimited area, activated deformation systems are identified in every grain. Then, for every system, the Schmid's factors as well as the defect nucleation sites are determined. A size effect leading to a high Hall-Petch constant of k=0.98 MPa m{sup 1/2} is measured. The deformation is found to be due to ordinary dislocations and twinning, which are mainly satisfying Schmid's law. Ordinary dislocations are more frequently observed than twins. Twins are found to form pile-ups and to cross the boundaries under the effect of stress concentration. These results are discussed and interpreted on the basis of the pile-up model applied to the Shockley dislocations involved in twinning.

  3. Thermodynamic modelling and Gulliver-Scheil simulation of multi-component Al alloys

    International Nuclear Information System (INIS)

    Du Yong; Liu Shuhong; Chang, Keke; Hu Biao; Bu Mengjie; Jie Wanqi; Huang Weidong; Wang Jincheng

    2012-01-01

    Based on critical review for the available experimental phase diagram data of the Al-Cu-Fe-Mn, Al-Cu-Fe-Ni, Al-Cu-Fe-Si, Al-Fe-Mg-Si, Al-Fe-Mn-Si, and Al-Mg-Mn-Zn systems, a set of self-consistent thermodynamic parameters for these systems has been established using CALPHAD approach. In combination with the constituent binary, ternary, and quaternary systems, a thermodynamic database for the Al-Cu-Fe-Mg-Mn-Ni-Si-Zn system is developed. The calculated phase diagrams and invariant reactions agree well with the experimental data. The obtained database has been used to describe the solidification behaviour of Al alloys: Al365.1(91.95Al-0.46Fe-0.3Mg-0.32Mn-6.97Si, in wt.%) and Al365.2 (92.77Al-0.08Fe-0.35Mg-6.8Si, in wt.%) under both equilibrium and Gulliver-Scheil non-equilibrium conditions. The reliability of the present thermodynamic database is verified by the good agreement between calculation and measurement for both equilibrium and Gulliver–Scheil non-equilibrium solidification.

  4. Evaluation of strain caused by coherent precipitates in an Al alloy using TEM techniques

    International Nuclear Information System (INIS)

    Hernández-Rivera, J.L.; Rivera, J.J. Cruz; Garay-Reyes, C.G.; Azpeitia, M. Ramos; Zúñiga-Alonso, I.; Martínez-Sánchez, R.

    2012-01-01

    Elastic strains, caused by GP zones in an aged Al alloy, were determined quantitatively using two techniques: Dark Field In-line Holography (DFH) and High Resolution Transmission Electron Microscopy-Geometric Phase Analysis (HRTEM-GPA). The results obtained by both techniques showed that the elastic strain was not uniform along the precipitate–matrix interface. In some areas, it was found that strain had negligible value and this was attributed to the loss of coherence between the lattices. It is suggested that a possible explanation for this fact could be a variation in the “vacancies pump mechanism” kinetics. To obtain a better interpretation of the experimental deformation maps, a reference GP precipitate–matrix structure was built using QSTEM software. The main advantages of DFH over HRTEM-GPA were a bigger field of view and low electron dose requirements without spatial resolution loss. Another difference found was that crystalline defects such as dislocations were evidenced by HRTEM-GPA in contrast to the result obtained by DFH. However, strain measurements were affected by mask size effect in the former. - Highlights: ► Strain around GP precipitates was not uniform and was in a more relaxed state. ► Strain values determined by HRTEM had more artifacts compared with holography ones. ► Strain distribution was attributed to differences in the release of vacancies. ► Holography showed important advantages over HRTEM regarding field of view mainly.

  5. Effect of molecular weight on the quality of poly(alpha-methylstyrene mandrel

    Directory of Open Access Journals (Sweden)

    Xiuyun Shangguan

    2017-07-01

    Full Text Available Hollow poly(alpha-methylstyrene (PAMS shows application in inertial confinement fusion experiments as the degradable mandrels of glow plasma polymer shells. However, the molecular weight of PAMS has great influence on the quality of mandrels. In this work, this influence was systematically studied using several PAMS samples with different molecular weights. For PAMS shells with 900 μm inner diameter and different wall thickness, when the molecular weight of PAMS is in the range of 300–500 kg·mol−1, perfect sphericity and good wall thickness uniformity can be obtained. In contrast, when increasing molecular weight to 800 kg·mol−1, the sphericity and the wall thickness uniformity become worse. Moreover, compared with the wall uniformity, the sphericity of PAMS shells was much less sensitive to the molecular weight. The results also showed that the stability of W1/O compound droplets of PAMS shells were less affected by the molecular weight. It was revealed that the wall uniformity and the sphericity of the PAMS shells were associated with the diffusion rates of fluorobenzene (FB.

  6. Effects of aluminum and copper chill on mechanical properties and microstructures of Cu-Zn-Al alloys with sand casting

    Science.gov (United States)

    Ardhyananta, Hosta; Wibisono, Alvian Toto; Ramadhani, Mavindra; Widyastuti, Farid, Muhammad; Gumilang, Muhammad Shena

    2018-04-01

    Cu-Zn-Al alloy is one type of brass, which has high strength and high corrosion resistant. It has been applied on ship propellers and marine equipment. In this research, the addition of aluminum (Al) with variation of 1, 2, 3, 4% aluminum to know the effect on mechanical properties and micro structure at casting process using a copper chill and without copper chill. This alloy is melted using furnace in 1100°C without holding. Then, the molten metal is poured into the mold with copper chill and without copper chill. The speciment of Cu-Zn-Al alloy were chracterized by using Optical Emission Spectroscopy (OES), Metallography Test, X-Ray Diffraction (XRD), Hardness Test of Rockwell B and Charpy Impact Test. The result is the addition of aluminum and the use of copper chill on the molds can reduce the grain size, increases the value of hardness and impact.

  7. Viscosity of Industrially Important Zn-Al Alloys Part II: Alloys with Higher Contents of Al and Si

    Science.gov (United States)

    Nunes, V. M. B.; Queirós, C. S. G. P.; Lourenço, M. J. V.; Santos, F. J. V.; Nieto de Castro, C. A.

    2018-05-01

    The viscosity of Zn-Al alloys melts, with industrial interest, was measured for temperatures between 693 K and 915 K, with an oscillating cup viscometer, and estimated expanded uncertainties between 3 and 5 %, depending on the alloy. The influence of minor components, such as Si, Mg and Ce + La, on the viscosity of the alloys is discussed. An increase in the amount of Mg triggers complex melt/solidification processes while the addition of Ce and La renders alloys viscosity almost temperature independent. Furthermore, increases in Al and Si contents decrease melts viscosity and lead to an Arrhenius type behavior. This paper complements a previous study describing the viscosity of Zn-Al alloys with quasi-eutectic compositions.

  8. Surface modification of 5083 Al alloy by electrical discharge alloying processing with a 75 mass% Si-Fe alloy electrode

    Energy Technology Data Exchange (ETDEWEB)

    Stambekova, Kuralay [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China); Lin, Hung-Mao [Department of Mechanical Engineering, Far East University, No. 49, Zhonghua Rd., Xinshi Dist., Tainan City 74448, Taiwan (China); Uan, Jun-Yen, E-mail: jyuan@dragon.nchu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China)

    2012-03-01

    This study experimentally investigates the surface modification of 5083 Al alloy by the electrical discharge alloying (EDA) process with a Si-Fe alloy as an electrode. Samples were analyzed by transmission electron microscopy (TEM), scanning electron microscopy (SEM), micro-hardness and corrosion resistance tests. The micro-hardness of EDA alloyed layer was evidently higher than that of the base metal (5083 Al alloy). The TEM results show that the matrix of the alloyed layer has an amorphous-like structure; the matrix contains fine needle-like Si particles, block-like Si particles and nano-size Al{sub 4.5}FeSi and Al{sub 13}Fe{sub 4} particles. The TEM results support experimental results for the high hardness of the alloyed layer. Moreover, the EDA alloyed layer with composite microstructures has good corrosion resistance in NaCl aqueous solution.

  9. Distribution of distances between dislocations in different types of dislocation substructures in deformed Cu-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Trishkina, L., E-mail: trishkina.53@mail.ru; Zboykova, N.; Koneva, N., E-mail: koneva@tsuab.ru; Kozlov, E. [Tomsk State University of Architecture and Building, 2 Solyanaya St., Tomsk, 634003 (Russian Federation); Cherkasova, T. [Tomsk State University of Architecture and Building, 2 Solyanaya St., Tomsk, 634003 (Russian Federation); National Research Tomsk Polytechnic University, 50 Lenin Ave., Tomsk, 634050 (Russian Federation)

    2016-01-15

    The aim of the investigation was the determination of the statistic description of dislocation distribution in each dislocation substructures component forming after different deformation degrees in the Cu-Al alloys. The dislocation structures were investigated by the transmission diffraction electron microscopy method. In the work the statistic description of distance distribution between the dislocations, dislocation barriers and dislocation tangles in the deformed Cu-Al alloys with different concentration of Al and test temperature at the grain size of 100 µm was carried out. It was established that the above parameters influence the dislocation distribution in different types of the dislocation substructures (DSS): dislocation chaos, dislocation networks without disorientation, nondisoriented and disoriented cells, in the walls and inside the cells. The distributions of the distances between dislocations in the investigated alloys for each DSS type formed at certain deformation degrees and various test temperatures were plotted.

  10. Distribution of distances between dislocations in different types of dislocation substructures in deformed Cu-Al alloys

    Science.gov (United States)

    Trishkina, L.; Cherkasova, T.; Zboykova, N.; Koneva, N.; Kozlov, E.

    2016-01-01

    The aim of the investigation was the determination of the statistic description of dislocation distribution in each dislocation substructures component forming after different deformation degrees in the Cu-Al alloys. The dislocation structures were investigated by the transmission diffraction electron microscopy method. In the work the statistic description of distance distribution between the dislocations, dislocation barriers and dislocation tangles in the deformed Cu-Al alloys with different concentration of Al and test temperature at the grain size of 100 µm was carried out. It was established that the above parameters influence the dislocation distribution in different types of the dislocation substructures (DSS): dislocation chaos, dislocation networks without disorientation, nondisoriented and disoriented cells, in the walls and inside the cells. The distributions of the distances between dislocations in the investigated alloys for each DSS type formed at certain deformation degrees and various test temperatures were plotted.

  11. Research on Al-alloy sheet forming formability during warm/hot sheet hydroforming based on elliptical warm bulging test

    Science.gov (United States)

    Cai, Gaoshen; Wu, Chuanyu; Gao, Zepu; Lang, Lihui; Alexandrov, Sergei

    2018-05-01

    An elliptical warm/hot sheet bulging test under different temperatures and pressure rates was carried out to predict Al-alloy sheet forming limit during warm/hot sheet hydroforming. Using relevant formulas of ultimate strain to calculate and dispose experimental data, forming limit curves (FLCS) in tension-tension state of strain (TTSS) area are obtained. Combining with the basic experimental data obtained by uniaxial tensile test under the equivalent condition with bulging test, complete forming limit diagrams (FLDS) of Al-alloy are established. Using a quadratic polynomial curve fitting method, material constants of fitting function are calculated and a prediction model equation for sheet metal forming limit is established, by which the corresponding forming limit curves in TTSS area can be obtained. The bulging test and fitting results indicated that the sheet metal FLCS obtained were very accurate. Also, the model equation can be used to instruct warm/hot sheet bulging test.

  12. Design of the Precipitation Process for Ni-Al Alloys with Optimal Mechanical Properties: A Phase-Field Study

    Science.gov (United States)

    Ta, Na; Zhang, Lijun; Du, Yong

    2014-04-01

    An attempt to design the heat treatment schedule for binary Ni-Al alloys with optimal mechanical properties was made in the present work. A series of quantitative three-dimensional (3-D) phase-field simulations of microstructure evolution in Ni-Al alloys during the precipitation process were first performed using MICRESS (MICRostructure Evolution Simulation Software) package developed in the formalism of the multi-phase field model. The coupling to CALPHAD (CALculation of PHAse Diagram) thermodynamic and atomic mobility databases was realized via TQ interface. Moreover, the temperature-dependent lattice misfits and elastic constants were utilized for simulation. The effect of the alloy composition and aging temperature on microstructure evolution was extensively studied with the aid of statistical analysis. After that, an evaluation function was proposed for evaluating the optimal heat treatment schedule by choosing the phase fraction, grain size, and shape factor of γ' precipitate as the evaluation indicators. Based on 50 groups of phase-field-simulated and experimental microstructure information, as well as the proposed evaluation function, the optimal alloy composition, aging temperature, and aging time for binary Ni-Al alloy with optimal mechanical properties were finally chosen. The successful application in the present Ni-Al alloys indicates that it is possible to design the optimal alloy composition and heat treatment for other binary and even multicomponent alloys with optimal mechanical properties based on the evaluation function and the sufficient microstructure information. Additionally, the combination of the present method and the key experiments can definitely accelerate the material design and improve the efficiency and accuracy.

  13. Electron irradiation effect on short-range ordering in Cu-Al and Ag-Al alloys

    International Nuclear Information System (INIS)

    Kulish, N.P.; Mel'nikova, N.A.; Petrenko, P.V.; Ryabishchuk, A.L.; Tatarov, A.A.

    1990-01-01

    Method of X-ray diffuse scattering is used to study short-range order variation in Cu-Al and Ag-Al alloys under radiation effect and the following heat treatment. Irradiation was carried out at -40 deg C by 1.6 MeV electrons, fluence of 5x10 7 cm -2 and 0.5 MeV gamma-rays, the dose being 10 7 pH

  14. Modeling of mechanical properties of as-cast Mg-Li-Al alloys based on PSO-BP algorithm

    Directory of Open Access Journals (Sweden)

    Li Ming

    2012-05-01

    Full Text Available Artificial neural networks have been widely used to predict the mechanical properties of alloys in material research. This study aims to investigate the implicit relationship between the compositions and mechanical properties of as-cast Mg-Li-Al alloys. Based on the experimental collection of the tensile strength and the elongation of representative Mg-Li-Al alloys, a momentum back-propagation (BP neural network with a single hidden layer was established. Particle swarm optimization (PSO was applied to optimize the BP model. In the neural network, the input variables were the contents of Mg, Li and Al, and the output variables were the tensile strength and the elongation. The results show that the proposed PSO-BP model can describe the quantitative relationship between the Mg-Li-Al alloy’s composition and its mechanical properties. It is possible that the mechanical properties to be predicted without experiment by inputting the alloy composition into the trained network model. The prediction of the influence of Al addition on the mechanical properties of as-cast Mg-Li-Al alloys is consistent with the related research results.

  15. The defect structures and mechanical properties of Cu and Cu–Al alloys processed by split Hopkinson pressure bar

    International Nuclear Information System (INIS)

    Tao, Jingmei; Yang, Kai; Xiong, Haiwu; Wu, Xiaoxiang; Zhu, Xinkun; Wen, Cuie

    2013-01-01

    Pure Cu, Cu-5 at%Al, Cu-10 at%Al and Cu-15 at%Al with different stacking fault energy (SFE) of 78, 37, 7 and 5 mJ/m 2 , respectively, were processed through split Hopkinson pressure bar (SHPB) with the strain rate of 10 3 /sec. The influence of high strain rate on the evolution of microstructures and mechanical properties of Cu and Cu–Al alloys was investigated. X-ray diffraction measurements indicate that, the microstructures of Cu and Cu–Al alloys have been refined to the nano scale after deformed by SHPB, and with decreasing SFE, the average grain size decreases gradually from 72 to 40 nm, while the dislocation density increases from 0.55×10 14 to 4.4×10 14 m −2 and the twin density increases from 0.04% to 1.07%. The formation of deformation twins is an additional factor that contributes to the microhardness and strength of Cu and Cu–Al alloys except the solid solution strengthening effect. Cu-15 at%Al has the biggest strain hardening rate at larger strains due to its lowest SFE which results in the highest twin density. The results confirm that lower SFE improves both strength and strain hardening rate of materials

  16. Coercivity Recovery Effect of Sm-Fe-Cu-Al Alloy on Sm2Fe17N3 Magnet

    Science.gov (United States)

    Otogawa, Kohei; Asahi, Toru; Jinno, Miho; Yamaguchi, Wataru; Takagi, Kenta; Kwon, Hansang

    2018-03-01

    The potential of a Sm-Fe-Cu-Al binder for improvement of the magnetic properties of Sm2Fe17N3 was examined. Transmission electron microscope (TEM) observation of a Sm-Fe-Cu-Al alloy-bonded Sm2Fe17N3 magnet which showed high coercivity revealed that the Sm-Fe-Cu-Al alloy had an effect of removing the surface oxide layer of the Sm2 Fe17N3 grains. However, the Sm-Fe-Cu-Al binder was contaminated by carbon and nitrogen, which originated from the organic solvent used as the milling medium during pulverization. To prevent carbon and nitrogen contamination, the Sm-Fe- Cu-Al alloy was added directly on the surface of the Sm2Fe17N3 grains by sputtering. Comparing the recovered coercivity per unit amount of the added binder the uncontaminated binder-coated sample had a higher coercivity recovery effect than the milled binder-added sample. These results suggested that sufficient addition of the contamination-free Sm-Fe-Cu-Al binder has the possibility to reduce the amount of binder necessary to produce a high coercive Sm2Fe17N3 magnet.

  17. Effect of strontium on the grain refining efficiency of Mg-3Al alloy refined by carbon inoculation

    International Nuclear Information System (INIS)

    Du Jun; Yang Jian; Kuwabara, Mamoru; Li Wenfang; Peng Jihua

    2009-01-01

    The effect of Sr on the grain refining efficiency of the Mg-3Al alloy refined by carbon inoculation has been investigated in the present study. A significant grain refinement was obtained for the Mg-3Al alloy treated with either 0.2% C or 0.2% Sr. The Al-C-O particles were found in the sample refined by 0.2% C, and the element O should come from reaction between Al 4 C 3 nuclei of Mg grains and water during the process of sample preparation. The grain size of the sample refined by carbon inoculation was further decreased after the combined addition of Sr. The grain size decreased with increasing Sr content. Much higher refining efficiency was obtained when the Sr addition was increased to 0.5%. Sr is an effective element to improve the grain refining efficiency for the Mg-Al alloys refined by carbon inoculation. The number of Al 4 C 3 particles in the sample refined by the combination of carbon and Sr was more than that in the sample refined by only carbon. No Al-C-O-Sr-rich particles were obviously found in the sample refined by the combination of carbon and a little (<0.5%) Sr addition

  18. Evolution of the microstructure and nanohardness of Ti-48 at.%Al alloy solidified under high pressure

    International Nuclear Information System (INIS)

    Wang, Hongwei; Zhu, Dongdong; Zou, Chunming; Wei, Zunjie

    2012-01-01

    Highlights: → The microstructure of Ti-48Al alloy changes under high pressure. → With increasing pressure, the amount of γ s phase decreases. → High pressure leads to the decreasing of lamellar spacing. → The nanohardness of lamellar structure increases with pressure. -- Abstract: In this work the microstructure and nanohardness of Ti-48 at.%Al alloy solidified under different pressures (normal pressure, 2 GPa, 4 GPa) were experimental investigated by using a tungsten-carbide six-anvil apparatus. The results indicate that high pressure does not change the phase constitution of Ti-48 at.%Al alloy. However, the microstructure changes under high pressure. With increasing pressure, the volume fraction of interdendritic γ (γ s ) phase decreases and Al concentration in lamellae increases. When the pressure is 4 GPa, there is only a little γ s embedded in lamellar structure. The volume fraction of γ s phase is approximately 17.0% for normal pressure, 8.73% for 2 GPa, 0.69% for 4 GPa. The lamellar spacings also decrease with pressure, which are 495 nm, 345 nm, 227 nm under normal pressure, 2 GPa, 4 GPa, respectively. The change in nanohardness was discussed based on the microstructural observations. It shows a certain increase of the nanohardness as the pressure increases from normal pressure to 4 GPa. When the pressure is 4 GPa, the nanohardness increases by 50.2% compared with that of normal pressure.

  19. Corrosion resistance of Fe-Al alloy-coated steel under bending stress in high temperature lead-bismuth eutectic

    International Nuclear Information System (INIS)

    Yamaki, Eriko; Takahashi, Minoru

    2009-01-01

    Formation of thin Fe-Al alloy layers on the surface of cladding and structural materials is effective to protect a base material from corrosion in high temperature LBE. However, it is concerned that these protective layers may be damaged under various stress conditions. This study on Fe-Al alloy coatings deposited by unbalanced magnetron sputtering (UBMS) is focused to evaluate corrosion resistance and integrity of the Fe-Al coating layers with thickness of 0.5 mm under bending stress in high temperature LBE. High chromium steel specimens (HCM12A, Recloy10) with Fe-Al alloy coating were exposed to LBE pool with low oxygen concentration (up to 5.2x10 -8 wt%) at 550 and 650degC under 45kg-loading for 240 and 500 h. No LBE corrosion was observed in the base metal and coating layer after the tests at 550degC for 550 h. The coating layers could be barrier for corrosion resistance from LBE at 550degC, although the coating scales are cracked by the load. At 650degC, because the base metal was contoccured directly with LBE through cracks across the coating layer. Penetration of LBE to base metal and dissolution of beset metal into LBE occurred. Fe-Al coating layer was not corroded by LBE. (author)

  20. In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O. [Department of Mechanical, Automotive and Materials Engineering, University of Windsor, Windsor, Ontario N9B 3P4 (Canada)

    2012-03-15

    In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl{sub 2}O{sub 4}, {alpha}-Al{sub 2}O{sub 3}, and {gamma}-Al{sub 2}O{sub 3.} By controlling the working parameters, the distribution of the CoAl{sub 2}O{sub 4} phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

  1. In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O.

    2012-01-01

    In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl 2 O 4 , α-Al 2 O 3 , and γ-Al 2 O 3. By controlling the working parameters, the distribution of the CoAl 2 O 4 phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

  2. Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.

    1984-01-01

    The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

  3. A Study On Critical Thinning In Thin-walled Tube Bending Of Al-Alloy 5052O Via Coupled Ductile Fracture Criteria

    International Nuclear Information System (INIS)

    Li Heng; Yang He; Zhan Mei

    2010-01-01

    Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.

  4. Annealing Effect on Mechanical Properties of Ti-Al Alloy/Pure Ti Harmonic-Structured Composite by MM/SPS Process

    International Nuclear Information System (INIS)

    Yoshida, R; Tsuda, T; Fujiwara, H; Miyamoto, H; Ameyama, K

    2014-01-01

    The Ti-Al alloy/pure Ti harmonic-structured composite was produced by mechanical milling and spark plasma sintering process for improvement of low ductility at room temperature of Ti-Al alloy. The harmonic-structured composite with the dispersed area having coarse grained titanium and the network area having fine-grained Ti-48mol%Al alloy demonstrates high strength and high ductility at room temperature. The annealing effect of the microstructure on the mechanical properties in the Ti-Al alloy/pure Ti harmonic-structured composite are investigated. The microstructure of the Ti-Al alloy/pure Ti harmonic-structured composite annealed at 873 K, 973 K and 1073 K are maintained the Ti-Al network structure and pure Ti dispersed regions, the average grain size of pure Ti dispersed region is only coarsen by annealing. The harmonic-structured composite annealed at 873 K, 973 K and 1073 K are maintained the high hardness. The tensile results reveal that the Ti-Al alloy/pure Ti harmonic- structured composite annealed at 873 K exhibits high strength and especially high ductility

  5. The influence of microstructure on blistering and bubble formation by He ion irradiation in Al alloys

    International Nuclear Information System (INIS)

    Soria, S.R.; Tolley, A.; Sánchez, E.A.

    2015-01-01

    The influence of microstructure and composition on the effects of ion irradiation in Al alloys was studied combining Atomic Force Microscopy, Scanning Electron Microscopy and Transmission Electron Microscopy. For this purpose, irradiation experiments with 20 keV He + ions at room temperature were carried out in Al, an Al–4Cu (wt%) supersaturated solid solution, and an Al-5.6Cu-0.5Si-0.5Ge (wt.%) alloy with a very high density of precipitates, and the results were compared. In Al and Al–4Cu, He bubbles were found with an average size in between 1 nm and 2 nm that was independent of fluence. The critical fluence for bubble formation was higher in Al–4Cu than in Al. He bubbles were also observed below the critical fluence after post irradiation annealing in Al–4Cu. The incoherent interfaces between the equilibrium θ phase and the Al matrix were found to be favorable sites for the formation of He bubbles. Instead, no bubbles were observed in the precipitate rich Al-5.6Cu-0.5Si-0.5Ge alloy. In all alloys, blistering was observed, leading to surface erosion by exfoliation. The blistering effects were more severe in the Al-5.6Cu-0.5Si-0.5Ge alloy, and they were enhanced by increasing the fluence rate. - Highlights: • In Al and Al–4Cu, He bubbles were formed, but no bubbles were observed in Al-5.6Cu-0.5Si-0.5Ge. • Bubble formation was enhanced at incoherent matrix/precipitate interfaces in Al–4Cu. • The bubble size was insensitive to displacement rate in pure Al. • In Al and Al-5.6Cu-0.5Si-0.5Ge blistering was observed, which was more severe in the alloy. • Blistering effects were enhanced by increasing the displacement rate in Al and Al–4Cu.

  6. Microstructure and mechanical properties of a novel rapidly solidified, high-temperature Al-alloy

    Energy Technology Data Exchange (ETDEWEB)

    Overman, N.R., E-mail: Nicole.Overman@pnnl.gov [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); Mathaudhu, S.N. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); University of California, Riverside, 3401 Watkins Dr., Riverside, CA 92521 (United States); Choi, J.P.; Roosendaal, T.J.; Pitman, S. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States)

    2016-02-15

    Rapid solidification (RS) processing, as a production method, offers a variety of unique properties based on far-from-equilibrium microstructures obtained through rapid cooling rates. In this study, we seek to investigate the microstructures and properties of a novel Al-alloy specifically designed for high temperature mechanical stability. Synthesis of, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} (wt.%), was performed by two approaches: rotating cup atomization (“shot”) and melt spinning (“flake”). These methods were chosen because of their ability to produce alloys with tailored microstructures due to their inherent differences in cooling rate. The as-solidified precursor materials were microstructurally characterized with electron microscopy. The results show that the higher cooling rate flake material exhibited the formation of nanocrystalline regions as well additional phase morphologies not seen in the shot material. Secondary dendritic branching in the flake material was on the order of 0.1–0.25 μm whereas branching in the shot material was 0.5–1.0 μm. Consolidated and extruded material from both precursor materials was mechanically evaluated at both ambient and high (300 °C) temperature. The consolidated RS flake material is shown to exhibit higher strengths than the shot material. The ultimate tensile strength of the melt spun flake was reported as 544.2 MPa at room temperature and 298.0 MPa at 300 °C. These results forecast the ability to design alloys and processing approaches with unique non-equilibrium microstructures with robust mechanical properties at elevated temperatures. - Highlights: • A novel alloy, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} was fabricated by rapid solidification. • Room temperature yield strength exceeded 500 MPa. • Elevated temperature (300 °C) yield strength exceeded 275 MPa. • Forging, after extrusion of the alloy resulted in microstructural coarsening. • Decreased strength and ductility was

  7. Evaluation of Pb–17Li compatibility of ODS Fe-12Cr-5Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Unocic, Kinga A., E-mail: unocicka@ornl.gov; Hoelzer, David T.

    2016-10-15

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb–17Li and He) blanket concept requires improved Pb–17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y{sub 2}O{sub 3} (125Y), (2) Y{sub 2}O{sub 3} + ZrO{sub 2} (125YZ), (3) Y{sub 2}O{sub 3} + HfO{sub 2} (125YH), and (4) Y{sub 2}O{sub 3} + TiO{sub 2} (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb–17Li for 1000 h at 700 °C. Alloys showed promising compatibility with Pb–17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO{sub 2} on all four alloys. A small decrease (∼1 at.%) in Al content beneath the oxide scale was observed in all four ODS alloys, which extended 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO{sub 2} product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb–17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module. - Highlights: • Investigation of Pb-17Li compatibility of new ODS Fe-12Cr5Al. • Promising small mass change after static Pb-17Li exposure. • LiAlO{sub 2} formed on the surface during Pb-17Li exposure. • Oxide precipitates incorporated within the LiAlO{sub 2} product. • An inward scale growth mechanism was identified.

  8. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Littrell, Kenneth C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

  9. Fabrication and mechanical behavior of bulk nanoporous Cu via chemical de-alloying of Cu–Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Fei, E-mail: chenfei027@gmail.com [State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China); Chen, Xi; Zou, Lijie; Yao, Yao; Lin, Yaojun; Shen, Qiang [State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China); Lavernia, Enrique J. [Department of Chemical Engineering and Materials Science, University of California at Irvine, Irvine, CA 92697 (United States); Zhang, Lianmeng, E-mail: lmzhang@whut.edu.cn [State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China)

    2016-04-13

    We report on a study of the influence of microstructure on the mechanical behavior of bulk nanoporous Cu fabricated by chemical de-alloying of Cu{sub 50}Al{sub 50}, Cu{sub 40}Al{sub 60}, Cu{sub 33}Al{sub 67} and Cu{sub 30}Al{sub 70} (at%) alloys. The precursor Cu–Al alloys were fabricated using arc melting and bulk nanoporous Cu was obtained by subsequent de-alloying of Cu–Al alloys in 20 wt% NaOH aqueous solution at a temperature of 65 °C. We studied the microstructure of the precursor Cu–Al alloys, as well as that of the as de-alloyed bulk nanoporous Cu, using X-ray diffraction, scanning electron microscopy and energy dispersive spectrometry. Moreover, the compressive strength of bulk nanoporous Cu was measured and the relationship between microstructure and mechanical properties was studied. Our results show that the microstructure of bulk nanoporous Cu is characterized by bi-continuous interpenetrating ligament-channels with a ligament size of 130±20 nm (for Cu{sub 50}Al{sub 50}), 170±20 nm (for Cu{sub 40}Al{sub 60}) and 160±10 nm (for Cu{sub 33}Al{sub 67}). Interestingly the microstructure of de-alloyed Cu{sub 30}Al{sub 70} is bimodal with nanopores (100's nm) and interspersed featureless regions a few microns in size. The compressive strength increased with decreasing volume fraction of porosity; as porosity increased 56.3±2% to 73.9±2%, the compressive strength decreased from 17.18±1 MPa to 2.71±0.5 MPa.

  10. Low-energy mechanically milled τ-phase MnAl alloys with high coercivity and magnetization

    International Nuclear Information System (INIS)

    Lu, Wei; Niu, Junchao; Wang, Taolei; Xia, Kada; Xiang, Zhen; Song, Yiming; Zhang, Hong; Yoshimura, Satoru; Saito, Hitoshi

    2016-01-01

    The high cost of rare earth elements makes the use of high-performance permanent magnets commercially very expensive. MnAl magnetic material is one of the most promising Rare-Earth-free permanent magnets due to its obvious characteristics. However, the coercivity of MnAl alloys produced by melt spinning followed by appropriate treatment is relatively low. In this investigation, a high coercivity up to 5.3 kOe and saturation magnetization of ∼62 emu/g (with an applied magnetic field of 19.5 kOe) were obtained in the mechanically milled τ-phase Mn_5_7Al_4_3 alloy. As milling time goes on, the coercivity firstly increases and then decreases, leading to the formation of knee-point coercivity, while the saturation magnetization decreases simultaneously. The structural imperfections such as disordering and defects play the most important role in the changes of magnetic properties of τ-phase MnAl alloys processed by low-energy mechanical milling. The present results will be helpful for the development of processing protocols for the optimization of τ-phase MnAl alloys as high performance Rare-Earth-free permanent magnets. - Highlights: • Successful fabrication of pure τ-phase Mn_5_7Al_4_3 alloy by melt spinning and low-energy ball milling processes. • High coercivity (~5.3 kOe) and magnetization (~62 emu/g) were obtained in τ-phase Mn_5_7Al_4_3 alloy. • Disordering and defects play the most important role in the changes of magnetic properties.

  11. Low-energy mechanically milled τ-phase MnAl alloys with high coercivity and magnetization

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei, E-mail: weilu@tongji.edu.cn [School of Materials Science and Engineering, Shanghai Key Lab. of D& A for Metal-Functional Materials, Tongji University, Shanghai 200092 (China); Research Center for Engineering Science, Akita University, Akita 010-8502 Japan (Japan); Niu, Junchao; Wang, Taolei; Xia, Kada; Xiang, Zhen; Song, Yiming [School of Materials Science and Engineering, Shanghai Key Lab. of D& A for Metal-Functional Materials, Tongji University, Shanghai 200092 (China); Zhang, Hong; Yoshimura, Satoru; Saito, Hitoshi [Research Center for Engineering Science, Akita University, Akita 010-8502 Japan (Japan)

    2016-08-05

    The high cost of rare earth elements makes the use of high-performance permanent magnets commercially very expensive. MnAl magnetic material is one of the most promising Rare-Earth-free permanent magnets due to its obvious characteristics. However, the coercivity of MnAl alloys produced by melt spinning followed by appropriate treatment is relatively low. In this investigation, a high coercivity up to 5.3 kOe and saturation magnetization of ∼62 emu/g (with an applied magnetic field of 19.5 kOe) were obtained in the mechanically milled τ-phase Mn{sub 57}Al{sub 43} alloy. As milling time goes on, the coercivity firstly increases and then decreases, leading to the formation of knee-point coercivity, while the saturation magnetization decreases simultaneously. The structural imperfections such as disordering and defects play the most important role in the changes of magnetic properties of τ-phase MnAl alloys processed by low-energy mechanical milling. The present results will be helpful for the development of processing protocols for the optimization of τ-phase MnAl alloys as high performance Rare-Earth-free permanent magnets. - Highlights: • Successful fabrication of pure τ-phase Mn{sub 57}Al{sub 43} alloy by melt spinning and low-energy ball milling processes. • High coercivity (~5.3 kOe) and magnetization (~62 emu/g) were obtained in τ-phase Mn{sub 57}Al{sub 43} alloy. • Disordering and defects play the most important role in the changes of magnetic properties.

  12. Microstructure and mechanical properties of a single crystal NiAl alloy with Zr or Hf rich G-phase precipitates

    Science.gov (United States)

    Locci, I. E.; Noebe, R. D.; Bowman, R. R.; Miner, R. V.; Nathal, M. V.; Darolia, R.

    1991-01-01

    The possibility of producing NiAl reinforced with the G-phase (Ni16X6Si7), where X is Zr or Hf, has been investigated. The microstructure of these NiAl alloys have been characterized in the as-cast and annealed conditions. The G-phases are present as fine cuboidal precipitates (10 to 40 nm) and have lattice parameters almost four times that of NiAl. They are coherent with the matrix and fairly resistant to coarsening during annealing heat treatments. Segregation and nonuniform precipitate distribution observed in as-cast materials were eliminated by homogenization at temperatures near 1600 K. Slow cooling from these temperatures resulted in large plate shaped precipitates, denuded zones, and a loss of coherency in some of the large particles. Faster cooling produced a homogeneous fine distribution of cuboidal G-phase particles in the matrix. Preliminary mechanical properties for the Zr-doped alloy are presented and compared to binary single crystal NiAl. The presence of these precipitates appears to have an important strengthening effect at temperatures not less than 1000 K compared to binary NiAl single crystals.

  13. Microstructure and mechanical properties of a single crystal NiAl alloy with Zr or Hf rich G-phase precipitates

    International Nuclear Information System (INIS)

    Locci, I.E.; Noebe, R.D.; Bowman, R.R.; Miner, R.V.; Nathal, M.V.

    1991-01-01

    In this paper the possibility of producing NiAl reinforced with the G-phase (Ni 16 X 6 Si 7 ), where X is Zr or Hf, has been investigated. The microstructures of these NiAl alloys have been characterized in the as-cast and annealed conditions. The G-phases are present as fine cuboidal precipitates (10 to 40 nm) and have lattice parameters almost four times that of NiAl. They are coherent with the matrix and fairly resistant to coarsening during annealing heat treatments. Segregation and non-uniform precipitate distribution observed in as-cast materials were eliminated by homogenization at temperatures near 1600 K. Slow cooling from these temperatures resulted in large plate shaped precipitates, denuded zones, and a loss of coherency in some of the large particles. Faster cooling produced a homogeneous fine distribution of cuboidal G-phase particles (≤10 nm) in the matrix. Preliminary mechanical properties for the Zr-doped alloy are presented and compared to binary single crystal NiAl. The presence of these precipitates appears to have an important strengthening effect at temperatures ≥1000 K compared to binary NiAl single crystals

  14. A first principles approach to phase stability and order-disorder transformation: Application to Li-Al alloys

    International Nuclear Information System (INIS)

    Arya, A.; Banerjee, S.; Das, G.P.

    1994-08-01

    Starting from TB-LMTO electronic structure total energy calculations of ordered binary alloys, we have determined the configurationally averaged effective (multisite) cluster interactions (ECI's) using the Connolly-Williams inversion method. The configurational entropy has been calculated in the mean field approximation of the Ising model using the Cluster Variation Method (CVM). The resulting configurational free energy (or equivalently the grand potential) has been minimized and order-disordered transformation behaviour in Li-Al alloys has been discussed. (author). 12 refs, 12 figs, 8 tabs

  15. Effect of RE elements on the microstructural evolution of as cast and SIMA processed Mg-4Al alloy

    International Nuclear Information System (INIS)

    Nayyeri, Mohammad Javad; Khomamizadeh, Farzad

    2011-01-01

    Research highlights: → In this article, we examined the effect of Rare Earth elements on the microstructural development of as cast and semisolid Mg-4Al alloy produced by SIMA process. → Our investigations contained metallographic observation, scanning electron microscope and quantitative metallographic methods. → Results showed that alloy's dendrites turn into larger fully dendritic shape with sharp and narrow arms from equiaxed rosette type as the amount of RE elements increased from 0 through 4 percent. → Also we studied the effect of RE elements on the quality and quantityof intragranular liquid droplets as well as kinetic of microstructural changes. → Moreover, the effect of REs on the other parameters such as fraction of liquid, shape factor and particle size was studied.In this article, we examined the effect of Rare Earth elements on the microstructural development of as cast and semisolid Mg-4Al alloy produced by SIMA process. Our investigations contained metallographic observation, scanning electron microscope and quantitative metallographic methods. Results showed that alloy's dendrites turn into larger fully dendritic shape with sharp and narrow arms from equiaxed rosette type as the amount of RE elements increased from 0 through 4 percent. Also we studied the effect of RE elements on the quality and quantityof intragranular liquid droplets as well as kinetic of microstructural changes. Moreover, the effect of REs on the other parameters such as fraction of liquid, shape factor and particle size was studied. - Abstract: In the present article, the effect of Rare Earth elements on the microstructural development of as cast and semisolid Mg-4Al alloy produced by SIMA process is studied. Investigation conducted by metallographic observation, scanning electron microscope and quantitative metallographic methods. Results showed that alloy's dendrites turn into larger fully dendritic shape with sharp and narrow arms from equiaxed rosette type as the

  16. Molecular dynamics study on microstructure of near grain boundary distortion region in small grain size nano- NiAl alloy

    International Nuclear Information System (INIS)

    Wang, J.Y.; Wang, X.W.; Rifkin, J.; Li, D.X.

    2001-12-01

    Using the molecular dynamics simulation method, the microstructure of distortion region near curved amorphous-like grain boundary in nano-NiAl alloy is studied. The results showed that due to the internal elastic force of high energy grain boundary, distortion layer exists between grain and grain boundary. The lattice expansion and structure factor decreasing are observed in this region. Stacking fault in sample with grain size 3.8nm is clearly observed across the distortion region at the site very close to grain. The influences of different grain sizes on average distortion degree and volume fractions of distortion region, grain and grain boundary are also discussed. (author)

  17. Self-forming Al oxide barrier for nanoscale Cu interconnects created by hybrid atomic layer deposition of Cu–Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jae-Hyung; Han, Dong-Suk; Kang, You-Jin [Division of Nanoscale Semiconductor Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Shin, So-Ra; Park, Jong-Wan, E-mail: jwpark@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of)

    2014-01-15

    The authors synthesized a Cu–Al alloy by employing alternating atomic layer deposition (ALD) surface reactions using Cu and Al precursors, respectively. By alternating between these two ALD surface chemistries, the authors fabricated ALD Cu–Al alloy. Cu was deposited using bis(1-dimethylamino-2-methyl-2-butoxy) copper as a precursor and H{sub 2} plasma, while Al was deposited using trimethylaluminum as the precursor and H{sub 2} plasma. The Al atomic percent in the Cu–Al alloy films varied from 0 to 15.6 at. %. Transmission electron microscopy revealed that a uniform Al-based interlayer self-formed at the interface after annealing. To evaluate the barrier properties of the Al-based interlayer and adhesion between the Cu–Al alloy film and SiO{sub 2} dielectric, thermal stability and peel-off adhesion tests were performed, respectively. The Al-based interlayer showed similar thermal stability and adhesion to the reference Mn-based interlayer. Our results indicate that Cu–Al alloys formed by alternating ALD are suitable seed layer materials for Cu interconnects.

  18. First-principles study on the phase transition, elastic properties and electronic structure of Pt{sub 3}Al alloys under high pressure

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yanjun [Key Laboratory of Oil and Gas Equipment of Ministry of Education, Southwest Petroleum University, Chengdu, Sichuan 610500 (China); Huang, Huawei [National Key Laboratory for Nuclear Fuel and Materials, Nuclear Power of China, Chengdu, Sichuan 610041 (China); Pan, Yong, E-mail: yongpanyn@163.com [State Key Laboratory of Advanced Technologies for Comprehensive Utilization of Platinum Metals, Kunming 650106 (China); Zhao, Guanghui; Liang, Zheng [Key Laboratory of Oil and Gas Equipment of Ministry of Education, Southwest Petroleum University, Chengdu, Sichuan 610500 (China)

    2014-06-01

    Highlights: • The phase transition of Pt{sub 3}Al alloys occurs at 60 GPa. • The elastic modulus of Pt{sub 3}Al alloys increase with increasing pressure. • The cubic structure has good resistance to volume deformation under high pressure. • The pressure enhances the hybridization between Pt atom and Al atom. - Abstract: The phase transition, formation enthalpies, elastic properties and electronic structure of Pt{sub 3}Al alloys are studied using first-principle approach. The calculated results show that the pressure leads to phase transition from tetragonal structure to cubic structure at 60 GPa. With increasing pressure, the elastic constants, bulk modulus and shear modulus of these Pt{sub 3}Al alloys increase linearly and the bond lengths of Pt–Al metallic bonds and the peak at E{sub F} decrease. The cubic Pt{sub 3}Al alloy has excellent resistance to volume deformation under high pressure. We suggest that the phase transition is derived from the hybridization between Pt and Al atoms for cubic structure is stronger than that of tetragonal structure and forms the strong Pt–Al metallic bonds under high pressure.

  19. First-principles study on the phase transition, elastic properties and electronic structure of Pt3Al alloys under high pressure

    International Nuclear Information System (INIS)

    Liu, Yanjun; Huang, Huawei; Pan, Yong; Zhao, Guanghui; Liang, Zheng

    2014-01-01

    Highlights: • The phase transition of Pt 3 Al alloys occurs at 60 GPa. • The elastic modulus of Pt 3 Al alloys increase with increasing pressure. • The cubic structure has good resistance to volume deformation under high pressure. • The pressure enhances the hybridization between Pt atom and Al atom. - Abstract: The phase transition, formation enthalpies, elastic properties and electronic structure of Pt 3 Al alloys are studied using first-principle approach. The calculated results show that the pressure leads to phase transition from tetragonal structure to cubic structure at 60 GPa. With increasing pressure, the elastic constants, bulk modulus and shear modulus of these Pt 3 Al alloys increase linearly and the bond lengths of Pt–Al metallic bonds and the peak at E F decrease. The cubic Pt 3 Al alloy has excellent resistance to volume deformation under high pressure. We suggest that the phase transition is derived from the hybridization between Pt and Al atoms for cubic structure is stronger than that of tetragonal structure and forms the strong Pt–Al metallic bonds under high pressure

  20. Self-forming Al oxide barrier for nanoscale Cu interconnects created by hybrid atomic layer deposition of Cu–Al alloy

    International Nuclear Information System (INIS)

    Park, Jae-Hyung; Han, Dong-Suk; Kang, You-Jin; Shin, So-Ra; Park, Jong-Wan

    2014-01-01

    The authors synthesized a Cu–Al alloy by employing alternating atomic layer deposition (ALD) surface reactions using Cu and Al precursors, respectively. By alternating between these two ALD surface chemistries, the authors fabricated ALD Cu–Al alloy. Cu was deposited using bis(1-dimethylamino-2-methyl-2-butoxy) copper as a precursor and H 2 plasma, while Al was deposited using trimethylaluminum as the precursor and H 2 plasma. The Al atomic percent in the Cu–Al alloy films varied from 0 to 15.6 at. %. Transmission electron microscopy revealed that a uniform Al-based interlayer self-formed at the interface after annealing. To evaluate the barrier properties of the Al-based interlayer and adhesion between the Cu–Al alloy film and SiO 2 dielectric, thermal stability and peel-off adhesion tests were performed, respectively. The Al-based interlayer showed similar thermal stability and adhesion to the reference Mn-based interlayer. Our results indicate that Cu–Al alloys formed by alternating ALD are suitable seed layer materials for Cu interconnects

  1. Effect of heat treatment on interfacial and mechanical properties of A6022/A7075/A6022 roll-bonded multi-layer Al alloy sheets

    Science.gov (United States)

    Cha, Joon-Hyeon; Kim, Su-Hyeon; Lee, Yun-Soo; Kim, Hyoung-Wook; Choi, Yoon Suk

    2016-09-01

    Multi-layered Al alloy sheets can exhibit unique properties by the combination of properties of component materials. A poor corrosion resistance of high strength Al alloys can be complemented by having a protective surface with corrosion resistant Al alloys. Here, a special care should be taken regarding the heat treatment of multi-layered Al alloy sheets because dissimilar Al alloys may exhibit unexpected interfacial reactions upon heat treatment. In the present study, A6022/A7075/A6022 sheets were fabricated by a cold roll-bonding process, and the effect of the heat treatment on the microstructure and mechanical properties was examined. The solution treatment gave rise to the diffusion of Zn, Mg, Cu and Si elements across the core/clad interface. In particular, the pronounced diffusion of Zn, which is a major alloying element (for solid-solution strengthening) of the A7075 core, resulted in a gradual hardness change across the core/clad interface. Mg2Si precipitates and the precipitate free zone were also formed near the interface after the heat treatment. The heat-treated sheet showed high strengths and reasonable elongation without apparent deformation misfit or interfacial delamination during the tensile deformation. The high strength of the sheet was mainly due to the T4 and T6 heat treatment of the A7075 core.

  2. Fabrication of Copper-Rich Cu-Al Alloy Using the Wire-Arc Additive Manufacturing Process

    Science.gov (United States)

    Dong, Bosheng; Pan, Zengxi; Shen, Chen; Ma, Yan; Li, Huijun

    2017-12-01

    An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate Cu-9 at. pct Al on pure copper plates in situ, through separate feeding of pure Cu and Al wires into a molten pool, which is generated by the gas tungsten arc welding (GTAW) process. After overcoming several processing problems, such as opening the deposition molten pool on the extremely high-thermal conductive copper plate and conducting the Al wire into the molten pool with low feed speed, the copper-rich Cu-Al alloy was successfully produced with constant predesigned Al content above the dilution-affected area. Also, in order to homogenize the as-fabricated material and improve the mechanical properties, two further homogenization heat treatments at 1073 K (800 °C) and 1173 K (900 °C) were applied. The material and mechanical properties of as-fabricated and heat-treated samples were compared and analyzed in detail. With increased annealing temperatures, the content of precipitate phases decreased and the samples showed gradual improvements in both strength and ductility with little variation in microstructures. The present research opened a gate for in-situ fabrication of Cu-Al alloy with target chemical composition and full density using the additive manufacturing process.

  3. Impact of neutron irradiation on mechanical performance of FeCrAl alloy laser-beam weldments

    Science.gov (United States)

    Gussev, M. N.; Cakmak, E.; Field, K. G.

    2018-06-01

    Oxidation-resistant iron-chromium-aluminum (FeCrAl) alloys demonstrate better performance in Loss-of-Coolant Accidents, compared with austenitic- and zirconium-based alloys. However, further deployment of FeCrAl-based materials requires detailed characterization of their performance under irradiation; moreover, since welding is one of the key operations in fabrication of light water reactor fuel cladding, FeCrAl alloy weldment performance and properties also should be determined prior to and after irradiation. Here, advanced C35M alloy (Fe-13%Cr-5%Al) and variants with aluminum (+2%) or titanium carbide (+1%) additions were characterized after neutron irradiation in Oak Ridge National Laboratory's High Flux Isotope Reactor at 1.8-1.9 dpa in a temperature range of 195-559 °C. Specimen sets included as-received (AR) materials and specimens after controlled laser-beam welding. Tensile tests with digital image correlation (DIC), scanning electron microscopy-electron back scatter diffraction analysis, fractography, and x-ray tomography analysis were performed. DIC allowed for investigating local yield stress in the weldments, deformation hardening behavior, and plastic anisotropy. Both AR and welded material revealed a high degree of radiation-induced hardening for low-temperature irradiation; however, irradiation at high-temperatures (i.e., 559 °C) had little overall effect on the mechanical performance.

  4. Development of microstructure and texture in Fe–26Mn–3Si–3Al alloy during cold-rolling and annealing

    International Nuclear Information System (INIS)

    Kowalska, Joanna; Ratuszek, Wiktoria; Witkowska, Małgorzata; Zielińska-Lipiec, Anna

    2014-01-01

    Highlights: • We report evolution of microstructure and texture in the Fe–26Mn–3Si–3Al alloy during cold-rolling and annealing. • Mechanical twinning and martensitic transformation (γ → ε and γ → ε → α′) had occurred during cold-rolling. • The crystallographic relations between austenite γ and martensite ε have been ascertained. • During annealing the reverse martensite to austenite transformation occurred. - Abstract: Fe–26 wt.% Mn–3 wt.% Si–3 wt.% Al alloy was cast, forged, hot-rolled at temperatures between 1200 °C and 900 °C and cold-rolled with 5–66% reductions in thickness. The specimens which were cold-rolled 57% were annealed in the temperature range 500–750 °C. Microstructure and texture of this alloy, which has a low stacking fault energy, were evaluated after cold-rolling and after subsequent annealing, X-ray diffraction and transmission electron microscopy showed that mechanical twinning and martensitic transformations (γ → ε and γ → ε → α′) took place during cold-rolling. The crystallographic Burgers relations {0 0 0 1}ε || {1 1 1}γ and 〈1 1 2 0〉ε || 〈1 1 0〉γ between martensite (ε) and austenite (γ), were found in the cold-rolled material. During annealing the reverse martensite to austenite transformation occurred

  5. Investigation of thermal, mechanical and magnetic behaviors of the Cu-11%Al alloy with Ag and Mn additions

    International Nuclear Information System (INIS)

    Silva, R.A.G.; Paganotti, A.; Gama, S.; Adorno, A.T.; Carvalho, T.M.; Santos, C.M.A.

    2013-01-01

    The investigation of thermal, mechanical and magnetic behaviors of the Cu-11%Al, Cu-11%Al-3%Ag, Cu-11%Al-10%Mn and Cu-11%Al-10%Mn-3%Ag alloys was made using microhardness measurements, differential scanning calorimetry, X-ray diffractometry, scanning electron microscopy, energy dispersion X-ray spectroscopy and magnetic moment change with applied field measurement. The results indicated that the Mn addition changes the phase stability range, the microhardness values and makes undetectable the eutectoid reaction in annealed Cu-11%Al and Cu-11%Al-3%Ag alloys while the presence of Ag does not modify the phase transformation sequence neither microhardness values of the annealed Cu-11%Al and Cu-11%Al-10%Mn alloys, but it increases the magnetic moment of this latter at about 2.7 times and decreases the rates of eutectoid and peritectoid reactions of the former. - Highlights: ► The microstructure of Cu-Al alloy is modified in the Ag presence. ► (α + γ) phase is stabilized down to room temperature when Ag is added to Cu-Al alloy. ► Ag-rich phase modifies the magnetic characteristics of Cu–Al–Mn alloy.

  6. First Principles Study of Adsorption of Hydrogen on Typical Alloying Elements and Inclusions in Molten 2219 Al Alloy

    Directory of Open Access Journals (Sweden)

    Yu Liu

    2017-07-01

    Full Text Available To better understand the effect of the components of molten 2219 Al alloy on the hydrogen content dissolved in it, the H adsorption on various positions of alloying element clusters of Cu, Mn and Al, as well as the inclusion of Al2O3, MgO and Al4C3, were investigated by means of first principles calculation, and the thermodynamic stability of H adsorbed on each possible site was also studied on the basis of formation energy. Results show that the interaction between Al, MgO, Al4C3 and H atoms is mainly repulsive and energetically unfavorable; a favorable interaction between Cu, Mn, Al2O3 and H atoms was determined, with H being more likely to be adsorbed on the top of the third atomic layer of Cu(111, the second atomic layer of Mn(111, and the O atom in the third atomic layer of Al2O3, compared with other sites. It was found that alloying elements Cu and Mn and including Al2O3 may increase the hydrogen adsorption in the molten 2219 Al alloy with Al2O3 being the most sensitive component in this regard.

  7. Influence of yttrium on microstructure and properties of Ni–Al alloy coatings prepared by laser cladding

    Directory of Open Access Journals (Sweden)

    Cun-shan Wang

    2014-03-01

    Full Text Available Ni–Al alloy coatings with different Y additions are prepared on 45# medium steel by laser cladding. The influence of Y contents on the microstructure and properties of Ni–Al alloy coatings is investigated using X-ray diffraction, scanning electron microscopy, electron probe microanalyzer, Vickers hardness tester, friction wear testing machine, and thermal analyzer. The results show that the cladding layers are mainly composed of NiAl dendrites, and the dendrites are gradually refined with the increase in Y additions. The purification effect of Y can effectively prevent Al2O3 oxide from forming. However, when the atomic percent of Y addition exceeds 1.5%, the extra Y addition will react with O to form Y2O3 oxide, even to form Al5Y3O12 oxide, depending on the amount of Y added. The Y addition in a range of 1.5–3.5 at.% reduces the hardness and anti-attrition of cladding layer, but improves obviously its wear and oxidation resistances.

  8. Mechanical behavior and related microstructural aspects of a nano-lamellar TiAl alloy at elevated temperatures

    International Nuclear Information System (INIS)

    Klein, T.; Usategui, L.; Rashkova, B.; Nó, M.L.; San Juan, J.; Clemens, H.; Mayer, S.

    2017-01-01

    Advanced intermetallic γ-TiAl based alloys, which solidify via the disordered β phase, such as the TNM"+ alloy, are considered as most promising candidates for structural applications at high temperatures in aero and automotive industries, where they are applied increasingly. Particularly creep resistant microstructures required for high-temperature application, i.e. fine fully lamellar microstructures, can be attained via two-step heat-treatments. Thereby, an increasing creep resistance is observed with decreasing lamellar interface spacing. Once lamellar structures reach nano-scaled dimensions, deformation mechanisms are altered dramatically. Hence, this study deals with a detailed characterization of the elevated temperature deformation phenomena prevailing in nano-lamellar TiAl alloys by the use of tensile creep experiments and mechanical spectroscopy. Upon creep exposure, microstructural changes occur in the lamellar structure, which are analyzed by the comparative utilization of X-ray diffraction, scanning and transmission electron microscopy as well as atom probe tomography. Creep activation parameters determined by mechanical characterization suggest the dominance of dislocation climb by a jog-pair formation process. The dislocations involved in deformation are, in nano-lamellar TiAl alloys, situated at the lamellar interfaces. During creep exposure the precipitation of β_o phase and ζ-silicide particles is observed emanating from the α_2 phase, which is due to the accumulation of Mo and Si at lamellar interfaces.

  9. Nickel electroplating on copper pre-activated Al alloy in the electrolyte containing PEG1000 as an additive

    Science.gov (United States)

    Guan, Jie; Wang, Jinwei; Zhang, Dawei

    2018-06-01

    Ni coatings are prepared on Cu-pretreated anodic Al alloy by electroplating technique in environment-friendly electrolytes with PEG1000 as an additive. Some defects like pores, cracks and even uncovered areas are observed for the sample of the Cu-pretreated anodic Al alloy, and these defects seem to be remedied with the following Ni electroplating as observed from their SEM images; while the covering effect of Ni onto the Cu layer is rather limited as judged by their corrosion current data of polarization test. After adding PEG1000 in the Ni electroplating electrolyte, the obtained coating surfaces are seen smoother and thicker; and most of the tiny particles are seen closely packed together with some bigger particles on them. The diffusion of nickel particles into copper layer are confirmed by the line and mapping mode of EDS element analysis for the Ni-Cu composite coating. Their much lower corrosion current density ( I corr) and higher micro-hardness support the fact that the addition of PEG1000 in Ni plating electrolyte has a function of promoting the refinement of Ni particles and the formation of more compacter, thicker and smoother Ni-Cu composite coating.

  10. Modeling creep deformation of a two-phase TiAI/Ti3Al alloy with a lamellar microstructure

    Science.gov (United States)

    Bartholomeusz, Michael F.; Wert, John A.

    1994-10-01

    A two-phase TiAl/Ti3Al alloy with a lamellar microstructure has been previously shown to exhibit a lower minimum creep rate than the minimum creep rates of the constituent TiAl and Ti3Al single-phase alloys. Fiducial-line experiments described in the present article demonstrate that the creep rates of the constituent phases within the two-phase TiAl/Ti3Al lamellar alloy tested in compression are more than an order of magnitude lower than the creep rates of single-phase TiAl and Ti3Al alloys tested in compression at the same stress and temperature. Additionally, the fiducial-line experiments show that no interfacial sliding of the phases in the TiAl/Ti3Al lamellar alloy occurs during creep. The lower creep rate of the lamellar alloy is attributed to enhanced hardening of the constituent phases within the lamellar microstructure. A composite-strength model has been formulated to predict the creep rate of the lamellar alloy, taking into account the lower creep rates of the constituent phases within the lamellar micro-structure. Application of the model yields a very good correlation between predicted and experimentally observed minimum creep rates over moderate stress and temperature ranges.

  11. Oxide Morphology of a FeCrAl Alloy, Kanthal APMT, following Extended Aging at 300-600C

    Energy Technology Data Exchange (ETDEWEB)

    Li, Nan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Parker, Stephen Scott [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wood, Elizabeth Sooby [Univ. of Texas, San Antonio, TX (United States)

    2017-09-19

    Iron-chromium-aluminum (FeCrAl) alloys are of interest to the nuclear materials community due to their resistance to high temperature steam oxidation under accident conditions. The present work investigates oxide formation at temperatures relevant to light water reactor cladding operation following extended aging to assess growth kinetics, chemical composition, and microstructure of oxide formation on a commercial FeCrAl alloy, Fe-21wt.%Cr-5wt.%Al-3wt.%Mo (Kanthal APMT). Aging treatments were performed for 100-1000 hours in stagnant air at 300, 400, 500, and 600 °C, respectively. Oxide growth behavior under the investigated conditions follows a logarithmic time dependence. When the oxidization temperature is 400 °C or below, the oxide is amorphous. At 500 °C, isolated crystalline regions start to appear during short period aging time and expand with extended exposures. Crystalline α-Al2O3 oxide film develops at 600 °C and the correlated logarithmic rate constant decreases significantly, indicating enhanced oxidation resistance of the formed oxide film. In addition, Mo segregation at grain boundaries has been observed when the aging temperature exceeds 500 °C. The results of this study can be viewed as an upper bounding result for potential oxide coarsening during reactor operation.

  12. Effect of pre-oxidation on high temperature sulfidation behavior of FeCr and FeCrAl alloys

    Directory of Open Access Journals (Sweden)

    Pillis Marina Fuser

    2004-01-01

    Full Text Available High temperature corrosion of structural alloys in sulfur bearing environments is many orders of magnitude higher than in oxidizing environments. Efforts to increase sulfidation resistance of these alloys include addition of alloying elements. Aluminum additions to iron-chromium alloys bring about increase in sulfidation resistance. This paper reports the effect of pre-oxidation on the sulfidation behavior of Fe-20Cr and Fe-20Cr-5Al alloys in H2-2% H2S environment at 800 °C. The surfaces of sulfidized specimens were also examined. Pre-oxidation of the two alloys results in an incubation period during subsequent sulfidation. After this incubation period, the Fe-20Cr alloy showed sulfidation behavior similar to that when the alloy was not pre-oxidized. The incubation period during sulfidation of the Fe-20Cr-5Al alloy was significantly longer, over 45 h, compared to 2 h for the Al free alloy. Based on the microscopic and gravimetric data a mechanism for sulfidation of these alloys with pre-oxidation has been proposed.

  13. Significant contribution of stacking faults to the strain hardening behavior of Cu-15%Al alloy with different grain sizes.

    Science.gov (United States)

    Tian, Y Z; Zhao, L J; Chen, S; Shibata, A; Zhang, Z F; Tsuji, N

    2015-11-19

    It is commonly accepted that twinning can induce an increase of strain-hardening rate during the tensile process of face-centered cubic (FCC) metals and alloys with low stacking fault energy (SFE). In this study, we explored the grain size effect on the strain-hardening behavior of a Cu-15 at.%Al alloy with low SFE. Instead of twinning, we detected a significant contribution of stacking faults (SFs) irrespective of the grain size even in the initial stage of tensile process. In contrast, twinning was more sensitive to the grain size, and the onset of deformation twins might be postponed to a higher strain with increasing the grain size. In the Cu-15 at.%Al alloy with a mean grain size of 47 μm, there was a stage where the strain-hardening rate increases with strain, and this was mainly induced by the SFs instead of twinning. Thus in parallel with the TWIP effect, we proposed that SFs also contribute significantly to the plasticity of FCC alloys with low SFE.

  14. The intergranular corrosion susceptibility of 2024 Al alloy during re–ageing after solution treating and cold–rolling

    International Nuclear Information System (INIS)

    Wang, Zhixiu; Chen, Peng; Li, Hai; Fang, Bijun; Song, Renguo; Zheng, Ziqiao

    2017-01-01

    Highlights: • No intergranular corrosion occured for the peak–re–aged and over–re–aged 2024 Al alloy. • Absence of intergranular corrosion in the re–aged samples resulted from no continuous grain boundary S–Al_2CuMg phase. • Aggregated pits were observed in the over–re–aged samples. • Aggregated pitting corrosion was related to the preferential precipitation of S–phase on the dislocation cell walls. - Abstract: The intergranular corrosion (IGC) susceptibility of 2024 Al alloy during re–ageing after solution treating and cold–rolling was investigated by accelerated corrosion testing, open circuit potential testing, transmission electron microscopy and scanning electron microscopy. The absence of IGC in both the peak–re–aged and over–re–aged samples is related to the dislocation pile–ups which prevent the supersaturated solutes from diffusing into the grain boundaries and precipitating the continuous S–Al_2CuMg phase. The aggregated pitting corrosion in the over–re–aged samples arises from the S–phase precipitates on the dislocation cell walls which accelerate the anodic dissolution of the cell interiors.

  15. Effect of grain refiner on intermetallic phase formation in directional solidification of 6xxx series wrought Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sha, G.; O' Reilly, K.; Cantor, B. [Oxford Univ. (United Kingdom). Centre for Adv. Mat. and Composites; Hamerton, R.; Worth, J.

    2000-07-01

    The effect of a grain refiner on the formation of intermetallic phases in a directionally solidified (Bridgman grown) model 6xxx series wrought Al alloy has been investigated using X-ray diffractometry (XRD), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). A base alloy with and without Al-Ti-B grain refiner was directionally solidified in a Bridgman furnace at growth velocities in the range of 5-120 mm/min. In both cases, the Fe-containing intermetallic phases present were found to be mainly {alpha}-AlFeSi and {beta}-AlFeSi. However, in the alloy with grain refiner solidified at 5mm/min, Al{sub 13}Fe{sub 4} was also observed. Quantitative XRD results indicated that the addition of Al-Ti-B grain refiner has a strong influence on the relative quantities of intermetallic phases forming during solidification at different growth velocities, which was also confirmed by TEM observations. TEM observations also show that depending on where the {beta}-AlFeSi particles solidified e.g. grain boundaries or triple grain junctions, the size and morphology of the particles may change dramatically. TiB{sub 2} particles were observed to nucleate {beta}-AlFeSi at low and high growth velocities in the 6xxx series Al alloys. (orig.)

  16. Report on fundamental modeling of irradiation-induced swelling and creep in FeCrAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kohnert, Aaron A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Dasgupta, Dwaipayan [Univ. of Tennessee, Knoxville, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Linton, Kory D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-23

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, the material response must be demonstrated to provide suitable radiation stability, in order to ensure that there will not be significant dimensional changes (e.g., swelling), as well as quantifying the radiation hardening and radiation creep behavior. In this report, we describe the use of cluster dynamics modeling to evaluate the defect physics and damage accumulation behavior of FeCrAl alloys subjected to neutron irradiation, with a particular focus on irradiation-induced swelling and defect fluxes to dislocations that are required to model irradiation creep behavior.

  17. Modeling of High Temperature Oxidation Behavior of FeCrAl Alloy by using Artificial Neural Network

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae Joon; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

    2016-10-15

    Refractory alloys are candidate materials for replacing current zirconium-base cladding of light water reactors and they retain significant creep resistance and mechanical strength at high temperatures up to 1500 ℃ due to their high melting temperature. Thermal neutron cross sections of refractory metals are higher than that of zirconium, however the loss of neutron can be overcome by reducing cladding thickness which can be facilitated with enhanced mechanical properties. However, most refractory metals show the poor oxidation resistance at a high temperature. Oxidation behaviors of the various compositions of FeCrAl alloys in high temperature conditions were modeled by using Bayesian neural network. The automatic relevance determination (ARD) technique represented the influence of the composition of alloying elements on the oxidation resistance of FeCrAl alloys. This model can be utilized to understand the tendency of oxidation behavior along the composition of each element and prove the applicability of neural network modeling for the development of new cladding material of light water reactors.

  18. Nb/sub 3/Sn critical-current measurements using tubular fiberglass-epoxy mandrels

    International Nuclear Information System (INIS)

    Goodrich, L.F.; Bray, S.L.; Stauffer, T.C.

    1989-01-01

    A systematic study of the effect of sample mounting techniques on the superconducting critical-current measurement was made in conjunction with the VAMAS (Versailles Agreement on Advanced Materials and Standards) interlaboratory comparison (round robin) measurements. A seemingly small change in mandrel geometry can result in a 40% change in the measured critical current of a Nb/sub 3/Sn sample at 12 T. This is a result of a change in the conductor pre-strain at 4 K caused by variation in thermal contraction between thick- and thin-walled fiberglass-epoxy composite (G-10) tubes. An approximate measure of the variations in thermal contraction (from room to liquid nitrogen temperature) indicate a 0.2% greater contraction for the thick-walled tube. This difference, combined with strain sensitivity measurements, is consistent with the observed decrease in critical current. Previous publications on thermal contraction of G-10 have addressed the plate geometry, but not the tube geometry. The contraction of a G-10 plate is highly anisotropic. The radial contraction of a tube is different than the contraction of a plate, however, because the circumferential fiberglass is put into hoop compression by the epoxy, and the resulting contraction is a competition between the two structural components. This appears to be the source of the variation in thermal contraction with tube wall thickness

  19. An internal conical mandrel technique for fracture toughness measurements on nuclear fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Sainte Catherine, C.; Le Boulch, D.; Carassou, S. [CEA Saclay, DEN/DMN, Bldg 625 P, Gif-Sur-Yvette, F-91191 (France); Lemaignan, C. [CEA Grenoble, 17 rue des Martyrs, Grenoble, F-38054 (France); Ramasubramanian, N. [ECCATEC Inc., 92 Deburn Drive, Toronto, Ontario (Canada)

    2006-07-01

    An understanding of the limiting stress level for crack initiation and propagation in a fuel cladding material is a fundamental requirement for the development of water reactor clad materials. Conventional tests, in use to evaluate fracture properties, are of limited help, because they are adapted from ASTM standards designed for thick materials, which differ significantly from fuel cladding geometry (small diameter thin-walled tubing). The Internal Conical Mandrel (ICM) test described here is designed to simulate the effect of fuel pellet diametrical increase on a cladding with an existing axial through-wall crack. It consists in forcing a cone, having a tapered increase in diameter, inside the Zircaloy cladding with an initial axial crack. The aim of this work is to quantify the crack initiation and propagation criteria for fuel cladding material. The crack propagation is monitored by a video system for obtaining crack extension {delta}a. A finite-element (FE) simulation of the ICM test is performed in order to derive J integrals. A node release technique is applied during the FE simulation for crack propagation and the J-resistance curves (J-{delta}a) are generated. This paper presents the test methodology, the J computation validation, and results for cold-worked stress relieved Zircaloy-4 cladding at 20 deg. and 300 deg. C and also for Al 7050-T7651 aluminum alloy tubing at 20 deg. C. (authors)

  20. Study of elastoplastic deformations self-fretting of flat cylinders by mandrelling

    International Nuclear Information System (INIS)

    Caron, Roger

    1974-04-01

    An application of the theory of thick tubes to the special case of flat cylinders which have been self-fretted by mandrelling, is presented. The following materials were used: 1 - a soft steel, XC 18 F, considered to be perfectly elastoplastic; 2 - an alloyed steel, 35 NCD 16, designated consolidable. In the first case, the slip trajectories observed on the polished cylinder surface enabled the plastic deformation region to be defined. It was found, in particular, that the average value of the mean boundary radius at the maximum pressure differs very little from that determined using basic formulas. In the second case, the plastic deformations uniformly affect the internal layers, and privileged trajectories do not exist in this region. On the other hand, the ε θ and ε r expansion curves (from deformation measurements), are continuous from the inner radius to the outer radius; the boundary radius was thus localized from considerations of its correspondence with the ε θ -ε r (shearing deformation) at the elastic limit of the material. This characteristic was determined from measurements made using a test piece provided for this purpose. The radii obtained with this method agree with the theoretical radii over only 4/5 of the total deformation, the uncertainty region being taken into consideration. The maximum value of this parameter was determined in such a way as to obtain a return to a completely elastic rest position. (author) [fr

  1. The influence of zigzag-curve defect on the fatigue properties of friction stir welds in 7075-T6 Al alloy

    International Nuclear Information System (INIS)

    Di Shusheng; Yang Xinqi; Fang Dapeng; Luan Guohong

    2007-01-01

    The microstructure and fatigue properties of friction stir welded joints of 7075-T6 Al alloy were discussed. It was shown that the zigzag-curve defect at the root of welds is Key factor to reduce the fatigue performance of single-sided friction stir welded joints of 7075-T6 high strength aluminum alloy. On the other hand, the FSW joints of 7075-T6 Al alloy achieved higher fatigue strength compared to the traditional fusion design curves IIW FAT40 and Draft Eurocode 9 design category 55-6 for structural aluminum alloy components

  2. Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

    International Nuclear Information System (INIS)

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori

    2015-01-01

    The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

  3. Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-30

    The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

  4. Improving interfacial, mechanical and tribological properties of alumina coatings on Al alloy by plasma arc heat-treatment of substrate

    Energy Technology Data Exchange (ETDEWEB)

    Hou, Guoliang [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); An, Yulong, E-mail: csuayl@sohu.com [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhao, Xiaoqin; Zhou, Huidi [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Chen, Jianmin, E-mail: chenjm@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Li, Shuangjian; Liu, Xia; Deng, Wen [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100049 (China)

    2017-07-31

    Highlights: • Columnar δ-Al{sub 2}O{sub 3} induces epitaxial growth of γ-Al{sub 2}O{sub 3} grains in coating after PA-HT. • Epitaxial growth greatly enhances interfacial bonding of Al{sub 2}O{sub 3} coating on Al alloy. • Penetration of Al{sub 2}O{sub 3} droplets into Al alloy increases interfacial anchorage force. • Crystal structure of the alumina coatings can be refined after PA-HT of substrate. • Mechanical and tribological properties of the coatings are improved after PA-HT. - Abstract: Plasma sprayed ceramic coatings can be used to improve the mechanical properties and wear resistance of aluminum alloys, but there are still some challenges to effectively increase their interfacial adhesion. Thus we conducted plasma arc-heat treatment (PA-HT) of Al alloy substrate before plasma spraying, hoping to tune the microstructure of Al{sub 2}O{sub 3} coatings and improve their interfacial strength as well as mechanical and tribological properties. The influences of PA-HT on the microstructure of alumina coatings were analyzed by X-ray diffraction, transmission electron microscopy and scanning electron microscopy, while its effect on mechanical and tribological properties were evaluated by a nano-indentation tester and a friction and wear tester. Results demonstrate that a few columnar δ-Al{sub 2}O{sub 3} generated on substrate surface after PA-HT at 200–250 °C can induce the epitaxial growth of γ-Al{sub 2}O{sub 3} grains in Al{sub 2}O{sub 3} coatings, thereby enhancing their interfacial bonding. Besides, elevating substrate temperature can help alumina droplets to melt into the interior of substrate and eliminate holes at the interface, finally increasing the interfacial anchorage force. More importantly, no interfacial holes can allow the heat of droplets to be rapidly transmitted to substrate, which is beneficial to yield smaller crystals in coatings and greatly enhance their strength, hardness and wear resistance.

  5. First-principles generated mechanical property database for multi-component Al alloys: Focusing on Al-rich corner

    Directory of Open Access Journals (Sweden)

    Wang J.

    2017-01-01

    Full Text Available Systematic first-principles calculations of the single crystal elastic stiffness constants (cij’s and the polycrystalline aggregates including bulk modulus (B, shear modulus (G, Young’s modulus (E have been performed for series binary and ternary Al compounds at 0 K. In addition, the temperature-dependent elastic properties for some technologically important phases are calculated. The cij’s are calculated by means of an efficient strain-stress method. Phonon density of states or Debye model is employed to calculate the linear thermal expansion, which is then used to calculate the temperature dependence of elastic properties. The calculated temperature-dependent elastic properties are compiled in the format of CALPHAD (CALculation of PHAse Diagram type formula. The presently computed elastic properties for Al compounds are needed for simulation of microstructure evolution of commercial Al alloys during series of processing route.

  6. Nanotwinned Ti(O,C) induced by oriented attachment in a hot-pressed Nb–Ti–Al alloy

    International Nuclear Information System (INIS)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Jin, Tao; Sun, Xiaofeng; Zheng, Qi

    2016-01-01

    The microstructures and formation mechanisms of various kinds of Ti(O,C) twins in a Nb–23Ti–15Al alloy have been investigated. The crystallographic features of the twins are systematically characterized using transmission electron microscopy (TEM). Lamellar or corner Ti(O,C) twins consist of coherent {111} twin boundaries (TBs) and incoherent {112} TBs. The three-fold Ti(O,C) twins are newly found, with symmetric Σ9 {114} or asymmetric Σ9 {115}/{111} serving as the secondary TBs. Moreover, slabs on Ti(O,C) TBs showing three-layer periodic contrasts are identified to be the twin overlapping. According to the microstructure characteristics, we propose a new model based on oriented attachment to interpret the formation of Ti(O,C) twins, which involves the contact, rotation, attachment and Ostwald ripening of Ti(O,C) grains. Our results provide new insights on the formation mechanisms of nanotwinned grains.

  7. Field ion microscopy and 3-D atom probe analysis of Al3Zr particles in 7050 Al alloy

    International Nuclear Information System (INIS)

    Sha, G.; Cerezo, A.

    2004-01-01

    Full text: For high strength 7xxx series Al alloys, Zr is an important trace alloy element which is often added to optimise properties, having effects such as refining grain size, inhibiting recrystallization, and improving stress corrosion cracking resistance and quench sensitivity. In addition, it has been reported recently that Zr addition also has a significant influence on early stage ageing behaviour of a 7xxx series Al alloy. Zr equilibrium solubility in solid Al is extremely low. After solution or ageing treatment, most Zr is present as small spherical Ai 3 Zr dispersoids approximately 20 nm in diameter, distributed at grain boundaries as well as within the Al matrix. The crystallographic nature of intermetallic phase Al 3 Zr has been well studied in the literatures. So far, no direct measurement of the chemistry of the Al 3 Zr particles in 7xxx series Al alloys has been published. It is unclear if there is significant Zn, Mg or Cu included in the particles. In this research, 3DAP has been employed for the first time to investigate ionisation behaviour of Al 3 Zr particles and determine the chemistry of the particles in 7050 Al alloy. Using field ion microscopy, the local evaporation radius of the Al 3 Zr particle has been measured to be equivalent to 36 nm for a 10 kV tip, less than the equivalent tip radius for the Al matrix of ∼68 nm. Using the matrix Al evaporation field (19 V/nm) as a reference, this allows the evaporation field of Al 3 Zr to be calculated as 35 V/nm, the same as the field calculated for evaporation of Al as Al 2+ (35 V/nm), and that of Zr as Zr 3+ (35 V/nm). This result is consistent with Al 2+ and Zr 3+ being the main species observed in the mass spectrum during analysis of Al 3 Zr particles. Using 3DAP, the chemical compositions of Al 3 Zr particles are determined to be 64.8∼67.7 at% Al, 23.6∼24.8 at% Zr, 6.9∼9.1 at% Zn, 0.4∼0.7 at% Cu, 0.5∼1.2 at% Mg, with a (Al+Zn)/Zr ratio close to 3. Choice of specimen temperature of

  8. The effect of initial aging treatment on the microstructure and mechanical properties of cryorolled 6016 Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, X.P., E-mail: xpchen@cqu.edu.cn; Mei, L.; Chen, D.; Bao, Z.L.; Liu, Q., E-mail: qingliu@cqu.edu.cn

    2016-06-14

    The effect of pre-aging and peak-aging treatments prior to cryorolling on the microstructure and mechanical properties of 6016 Al alloys were investigated by hardness measurements, tensile tests, differential scanning calorimetry (DSC) and transmission electron microscopy (TEM). The results showed that high density of dislocation was induced by cryorolling with 80% thickness reduction. The pre-aging treatment enabled the alloy to have stronger work hardening effect during cryorolling and higher precipitation potential during subsequent aging than the peak-aging treatment. This was due to that the pre-aging enhanced the dislocations accumulating in the cryorolling of pre-aged specimen, and promoted the secondary precipitation during subsequent aging after cryorolling. Meanwhile, the yield strength and ultimate tensile strength of the pre-aged specimen subjected to cryorolling and subsequent aging significantly increased by 72% and 50%, respectively, while the ductility remained similar, as compared to the conventional peak-aged specimen.

  9. Simulation of microstructural evolution in directional solidification of Ti-45at.%Al alloy using cellular automaton method

    Directory of Open Access Journals (Sweden)

    Wang Kuangfei

    2010-02-01

    Full Text Available The microstructural evolution of Ti-45 at.%Al alloy during directional solidification was simulated by applying a solute diffusion controlled solidification model. The obtained results have shown that under high thermal gradients the stable primary spacing can be adjusted via branching or competitive growth. For dendritic structures formed under a high thermal gradient, the secondary dendrite arms are developed not very well in many cases due to the branching mechanism under a constrained dendritic growth condition. Furthermore, it has been observed that, with increasing pulling velocity, there exists a cell/dendrite transition region consisting of cells and dendrites, which varies with the thermal gradient in a contradicting way, i.e. increase of the thermal gradient leading to the decrease of the range of the transition region. The simulations agree reasonably well with experiment results.

  10. Antiphase boundaries, inversion, and ferroelastic domains in the striped-type superstructure of γ-brass Cu-Al alloys

    Science.gov (United States)

    Koyama, Y.; Hatano, M.; Tanimura, M.

    1996-05-01

    Features of the striped-type superstructure in γ-brass Cu-Al alloys have been investigated mainly by transmission electron microscopy in order to understand the role of a rhombohedral distortion in its stability. From dark field images taken from alloys exhibiting the superstructure, it was found that there exist two types of ferroelastic rhombohedral domains, which are in a twin relation. In other words, the superstructure is characterized by a periodic array of the ferroelastic domains as well as inversion antiphase boundaries. Because charge density waves should be responsible for the formation of the superstructure, as suggested in our previous paper [Phys. Rev. B 40, 5378 (1989)], the rhombohedral distortion must play a crucial role in their appearance. Presumably the distortion enlarges parallel portions of the Fermi surface. On the basis of the present experimental data, the interplay between the striped-type superstructure and the rhombohedral γ-brass structure is also discussed.

  11. Pressure and cooling rate effect on polyhedron clusters in Cu-Al alloy by using molecular dynamics simulation

    Science.gov (United States)

    Celik, Fatih Ahmet

    2014-10-01

    In this study, the microstructural evolution of crystal-type and icosahedral (icos)-type polyhedrons in Cu-50 at%Al alloy based on the embedded atom method (EAM) model is studied at two cooling rates under normal and high pressures by using the molecular dynamics (MD) simulation method. The cluster-type index method (CTIM) which describes icos and defective icos polyhedrons and the new cluster-type index method (CTIM-2) which describes crystal-type polyhedrons have been used to perform polyhedron analysis in the model alloy system. The results of our simulations demonstrate that the effects of the cooling rate and pressure play an important role in the numbers of polyhedrons and their structures in the system.

  12. Pressure and cooling rate effect on polyhedron clusters in Cu–Al alloy by using molecular dynamics simulation

    Energy Technology Data Exchange (ETDEWEB)

    Celik, Fatih Ahmet, E-mail: facelik@beu.edu.tr

    2014-10-01

    In this study, the microstructural evolution of crystal-type and icosahedral (icos)-type polyhedrons in Cu–50 at%Al alloy based on the embedded atom method (EAM) model is studied at two cooling rates under normal and high pressures by using the molecular dynamics (MD) simulation method. The cluster-type index method (CTIM) which describes icos and defective icos polyhedrons and the new cluster-type index method (CTIM-2) which describes crystal-type polyhedrons have been used to perform polyhedron analysis in the model alloy system. The results of our simulations demonstrate that the effects of the cooling rate and pressure play an important role in the numbers of polyhedrons and their structures in the system.

  13. Effect of graphenenano-platelets on the mechanical properties of Mg/3wt%Al alloy-nanocomposite

    Science.gov (United States)

    Kumar, Pravir; Kujur, MilliSuchita; Mallick, Ashis; Sandar Tun, Khin; Gupta, Manoj

    2018-04-01

    The bulk Mg/3%Al/0.1%GNP alloy-nano composite was fabricated using powder metallurgy route assisted with microwave sintering and followed by hot extrusion. The microstructural and Raman spectroscopy studies were performed to characterize the graphene nano-platelet(GNP).EDX tests confirmed the presence and the homogeneous distribution of Al and graphene nano-platelets in the magnesium alloy-nanocomposite. The addition of 3 wt% Al and 0.1wt%GNP to the Mg changed Vicker hardness, ultimate tensile strength and failure strain by +46.15%,+17.6% and -5% respectively. The fabricated composite offers higher resistance to the local deformation than monolithic Mg and Mg/3%Al alloy, revealed by the load/unload-indentation depth curve.

  14. Atom probe tomography of intermetallic phases and interfaces formed in dissimilar joining between Al alloys and steel

    International Nuclear Information System (INIS)

    Lemmens, B.; Springer, H.; Duarte, M.J.; De Graeve, I.; De Strycker, J.; Raabe, D.; Verbeken, K.

    2016-01-01

    While Si additions to Al are widely used to reduce the thickness of the brittle intermetallic seam formed at the interface during joining of Al alloys to steel, the underlying mechanisms are not clarified yet. The developed approach for the site specific atom probe tomography analysis revealed Si enrichments at grain and phase boundaries between the θ (Fe 4 Al 13 ) and η (Fe 2 Al 5 ) phase, up to about ten times that of the concentration in Al. The increase in Si concentration could play an important role for the growth kinetics of the intermetallic phases formed for example in hot-dip aluminizing of steel. - Highlights: •Si additions to Al reduce thickness of intermetallic seam in joining with steel. •Approach developed for the site specific APT analysis of the intermetallic seam •Si enrichment at grain and phase boundaries possibly affects growth of intermetallics.

  15. Particle impact damage in the gamma based TiAl alloy TNBV3B produced via three different processing routes

    International Nuclear Information System (INIS)

    Gebhard, S.; Peters, P.W.M.; Roth-Fagaraseanu, D.; Turley, F.; Voggenreiter, H.

    2010-01-01

    The impact resistance of the TiAl alloy TNBV3B produced via three processing routes - cast, forged and extruded - has been studied on flat and airfoil-like shaped specimens making use of ballistic impact experiments. Several factors influencing the damage behaviour were investigated. The evolution of centre and edge impact induced damage in flat specimens is characterized for different energy levels. Additionally, edge impact was studied for airfoil-like shaped specimens. The results indicate that it is necessary to differentiate between the properties influencing the impact crack initiation and the impact induced crack growth. For the former, strength and ductility appear to have an important influence. A dynamic fracture toughness is probably adequate to describe impact induced crack growth. As such a property was not available an analogy is sought with crack growth behaviour under monotonic and cyclic loading based on microstructural influences found investigating the cracked surfaces after impact.

  16. The influences of rare earth content on the microstructure and mechanical properties of Mg-7Zn-5Al alloy

    International Nuclear Information System (INIS)

    Xiao, Wenlong; Shen, Yusen; Wang, Lidong; Wu, Yaoming; Cao, Zhanyi; Jia, Shusheng; Wang, Limin

    2010-01-01

    The influences of rare earth (RE) on the microstructure and mechanical properties of Mg-7Zn-5Al alloy were studied. The results indicate that both the dendrite and grain size of the alloy can be refined by low RE addition. The Al 2 REZn 2 phase will be formed with increasing the RE content, however the high RE addition results in the grain coarsening in the alloy due to the decrease of the contribution of Al and Zn solutes on the grain refinement. The strengthening and weakening mechanisms caused by RE addition only lead to the obviously improve on the room temperature ultimate tensile strength. The mechanical properties of the studied alloys can be improved by aging treatment, and the aged Mg-7Zn-5Al-2RE alloy exhibits optimal mechanical properties at room temperature.

  17. Characterization of an Additive Manufactured TiAl Alloy-Steel Joint Produced by Electron Beam Welding.

    Science.gov (United States)

    Basile, Gloria; Baudana, Giorgio; Marchese, Giulio; Lorusso, Massimo; Lombardi, Mariangela; Ugues, Daniele; Fino, Paolo; Biamino, Sara

    2018-01-17

    In this work, the characterization of the assembly of a steel shaft into a γ-TiAl part for turbocharger application, obtained using Electron Beam Welding (EBW) technology with a Ni-based filler, was carried out. The Ti-48Al-2Nb-0.7Cr-0.3Si (at %) alloy part was produced by Electron Beam Melting (EBM). This additive manufacturing technology allows the production of a lightweight part with complex shapes. The replacement of Nickel-based superalloys with TiAl alloys in turbocharger automotive applications will lead to an improvement of the engine performance and a substantial reduction in fuel consumption and emission. The welding process allows a promising joint to be obtained, not affecting the TiAl microstructure. Nevertheless, it causes the formation of diffusive layers between the Ni-based filler and both steel and TiAl, with the latter side being characterized by a very complex microstructure, which was fully characterized in this paper by means of Scanning Electron Microscopy, Energy Dispersive X-ray Spectroscopy, and nanoindentation. The diffusive interface has a thickness of about 6 µm, and it is composed of several layers. Specifically, from the TiAl alloy side, we find a layer of Ti₃Al followed by Al₃NiTi₂ and AlNi₂Ti. Subsequently Ni becomes more predominant, with a first layer characterized by abundant carbide/boride precipitation, and a second layer characterized by Si-enrichment. Then, the chemical composition of the Ni-based filler is gradually reached.

  18. In situ observation of ultrasonic cavitation-induced fragmentation of the primary crystals formed in Al alloys.

    Science.gov (United States)

    Wang, Feng; Tzanakis, Iakovos; Eskin, Dmitry; Mi, Jiawei; Connolley, Thomas

    2017-11-01

    The cavitation-induced fragmentation of primary crystals formed in Al alloys were investigated for the first time by high-speed imaging using a novel experimental approach. Three representative primary crystal types, Al 3 Ti, Si and Al 3 V with different morphologies and mechanical properties were first extracted by deep etching of the corresponding Al alloys and then subjected to ultrasonic cavitation processing in distilled water. The dynamic interaction between the cavitation bubbles and primary crystals was imaged in situ and in real time. Based on the recorded image sequences, the fragmentation mechanisms of primary crystals were studied. It was found that there are three major mechanisms by which the primary crystals were fragmented by cavitation bubbles. The first one was a slow process via fatigue-type failure. A cyclic pressure exerted by stationary pulsating bubbles caused the propagation of a crack pre-existing in the primary crystal to a critical length which led to fragmentation. The second mechanism was a sudden process due to the collapse of bubbles in a passing cavitation cloud. The pressure produced upon the collapse of the cloud promoted rapid monotonic crack growth and fast fracture in the primary crystals. The third observed mechanism was normal bending fracture as a result of the high pressure arising from the collapse of a bubble cloud and the crack formation at the branch connection points of dendritic primary crystals. The fragmentation of dendrite branches due to the interaction between two freely moving dendritic primary crystals was also observed. A simplified fracture analysis of the observed phenomena was performed. The specific fragmentation mechanism for the primary crystals depended on their morphology and mechanical properties. Copyright © 2017 The Author(s). Published by Elsevier B.V. All rights reserved.

  19. Influence of Preoxidation on High-Temperature Corrosion of a FeCrAl Alloy Under Conditions Relevant to Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2018-01-01

    Preoxidation of a commercial FeCrAl alloy (Kanthal APM) was evaluated as a surface modification approach to reduce alkali chloride-induced corrosion during biomass firing in power plants. Samples of the alloy preoxidized at 900 °C in O2 or O2 + 10 vol% H2O, and at 1100 °C in O2, were coated...

  20. Development of powder metallurgy 2XXX series Al alloy plate and sheet materials for high temperature aircraft structural applications, FY 1983/1984

    Science.gov (United States)

    Chellman, D. J.

    1985-01-01

    The objective of this investigation is to fabricate and evaluate PM 2124 Al alloy plate and sheet materials according to NASA program goals for damage tolerance and fatigue resistance. Previous research has indicated the outstanding strength-toughness relationship available with PM 2124 Al-Zr modified alloy compositions in extruded product forms. The range of processing conditions was explored in the fabrication of plate and sheet gage materials, as well as the resultant mechanical and metallurgical properties. The PM composition based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.60 wt. pct. Zr was selected. Flat rolled material consisting of 0.250 in. thick plate was fabricated using selected thermal mechanical treatments (TMT). The schedule of TMT operations was designed to yield the extreme conditions of grain structure normally encountered in the fabrication of flat rolled products, specifically recrystallized and unrecrystallized. The PM Al alloy plate and sheet materials exhibited improved strength properties at thin gages compared to IM Al alloys, as a consequence of their enhanced ability to inhibit recrystallization and grain growth. In addition, the PM 2124 Al alloys offer much better combinations of strength and toughnessover equivalent IM Al. The alloy microstructures were examined by optical metallographic texture techniques in order to establish the metallurgical basis for these significant property improvements.

  1. Second Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

    2016-12-30

    The present report summarizes and discusses the current results and on-going activity towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program.

  2. The influence of stacking fault energy on the mechanical behavior of Cu and Cu-Al alloys: Deformation twinning, work hardening, and dynamic recovery

    Science.gov (United States)

    Rohatgi, Aashish; Vecchio, Kenneth S.; Gray, George T.

    2001-01-01

    The role of stacking fault energy (SFE) in deformation twinning and work hardening was systematically studied in Cu (SFE ˜78 ergs/cm2) and a series of Cu-Al solid-solution alloys (0.2, 2, 4, and 6 wt pct Al with SFE ˜75, 25, 13, and 6 ergs/cm2, respectively). The materials were deformed under quasi-static compression and at strain rates of ˜1000/s in a Split-Hopkinson pressure bar (SHPB). The quasi-static flow curves of annealed 0.2 and 2 wt pct Al alloys were found to be representative of solid-solution strengthening and well described by the Hall-Petch relation. The quasi-static flow curves of annealed 4 and 6 wt pct Al alloys showed additional strengthening at strains greater than 0.10. This additional strengthening was attributed to deformation twins and the presence of twins was confirmed by optical microscopy. The strengthening contribution of deformation twins was incorporated in a modified Hall-Petch equation (using intertwin spacing as the “effective” grain size), and the calculated strength was in agreement with the observed quasi-static flow stresses. While the work-hardening rate of the low SFE Cu-Al alloys was found to be independent of the strain rate, the work-hardening rate of Cu and the high SFE Cu-Al alloys (low Al content) increased with increasing strain rate. The different trends in the dependence of work-hardening rate on strain rate was attributed to the difference in the ease of cross-slip (and, hence, the ease of dynamic recovery) in Cu and Cu-Al alloys.

  3. Plastic anomaly of the B2 ordered Fe-40Al alloy; Anomalie plastique de l'alliage Fe-40Al ordonne B2

    Energy Technology Data Exchange (ETDEWEB)

    Calonne, O

    2002-05-01

    The plastic behaviour of Fe-40Al (B2-ordered) alloys was studied. This material has the particularly of exhibiting a yield stress that increases in a given temperature range ('yield stress anomaly'). This anomaly is usually associated with a zero strain rate sensitivity in the very same temperature range. These two peculiarities can be explained as a whole by a thermally activated exhaustion of the mobile dislocations. In this work, the macroscopic mechanical behaviour of the FeAl alloys was first characterised. Then, slip geometry was studied in a large temperature range using oriented single crystals. Finally, the elementary deformation processes were studied through an analysis of dislocation structures in deformed materials using TEM post-mortem and in-situ techniques. Our results show that the yield stress anomaly stems from superdislocations exhaustion through the formation of antiphase boundary tubes, due to vacancy absorption. The number of antiphase boundary tubes produced during dislocation motion depends on vacancy concentration, that in turn increases with temperature. This is believed to be the main reason for thermally activated exhaustion. In addition, the anomaly peak and the related stress fall-off at higher temperatures can be ascribed to superdislocation decomposition, which provides the material with ordinary dislocations that cannot generate antiphase boundary tubes. Superdislocations exhaustion seems to be the catalyzing factor for decomposition. We have proposed a basis for an exhaustion/multiplication model. Considering a classical Frank-Read type multiplication mechanism, we express the yield stress as a function of temperature and we show that this results in an anomaly. Moreover, supposing that boron modifies vacancy migration energy, we suggest that the influence of boron on the stress anomaly stems from an increase of vacancy capture radius by mobile superdislocations. (authors)

  4. Microstructural study of the interface in laser-clad Ni-Al bronze on Al alloy AA333 and its relation to cracking

    Science.gov (United States)

    Liu, Y.; Mazumder, J.; Shibata, K.

    1995-06-01

    The interface toughness between a laser clad and the substrate determines whether the cladding is useful for engineering application. The objective of this investigation is to correlate the interface properties of laser-clad Ni-AI bronze on Al alloy AA333 with the microstructure and crystal structure of the interface. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) combined with energy-dispersive X-ray spectroscopy (EDX) are used to examine the interface. In a good clad track, the interface is an irregular curved zone with a varying width (occasionally keyholing structure) from 30 to 150 μm. A compositional transition from the Cu-rich clad (83 wt pct Cu) to the Al-rich substrate (3.2 wt pct Cu) occurs across this interface. Three phases in the interface are identified in TEM: Al solid solution, θ phase, and γ1 phase, as described in the Cu-Al binary phase diagram. In a good clad track, the θ and γ1 phases are distributed in the Al solid solution. In a clad track with cracks, the interface structure spreads to a much larger scale from 300 μm to the whole clad region. Large areas of θ and γ1 phases are observed. The mechanism of cracking at the interface is related to the formation of a twophase region of θ and γ1 phases. To understand the microstructure, a nonequilibrium quasibinary Cu-Al phase diagram is proposed and compared with the equilibrium binary Cu-Al phase diagram. It is found that the occurrence of many phases such as η1η2, ζ1, ζ2, ɛ1, ɛ2, γ0, β0, and β, as described in the equilibrium binary Cu-Al phase diagram, is suppressed by either the cladding process or by the alloying elements. The three identified phases (Al solid solution, θ phase, and γ1, phase) showed significant extension of solubility.

  5. Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part II. Intermetallic Coarsening Behavior of Rapidly Solidified Solders After Multiple Reflows

    Science.gov (United States)

    Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

    2016-12-01

    Controlling the size, dispersion, and stability of intermetallic compounds in lead-free solder alloys is vital to creating reliable solder joints regardless of how many times the solder joints are melted and resolidified (reflowed) during circuit board assembly. In this article, the coarsening behavior of Cu x Al y and Cu6Sn5 in two Sn-Cu-Al alloys, a Sn-2.59Cu-0.43Al at. pct alloy produced via drip atomization and a Sn-5.39Cu-1.69Al at. pct alloy produced via melt spinning at a 5-m/s wheel speed, was characterized after multiple (1-5) reflow cycles via differential scanning calorimetry between the temperatures of 293 K and 523 K (20 °C and 250 °C). Little-to-no coarsening of the Cu x Al y particles was observed for either composition; however, clustering of Cu x Al y particles was observed. For Cu6Sn5 particle growth, a bimodal size distribution was observed for the drip atomized alloy, with large, faceted growth of Cu6Sn5 observed, while in the melt spun alloy, Cu6Sn5 particles displayed no significant increase in the average particle size, with irregularly shaped, nonfaceted Cu6Sn5 particles observed after reflow, which is consistent with shapes observed in the as-solidified alloys. The link between original alloy composition, reflow undercooling, and subsequent intermetallic coarsening behavior was discussed by using calculated solidification paths. The reflowed microstructures suggested that the heteroepitaxial relationship previously observed between the Cu x Al y and the Cu6Sn5 was maintained for both alloys.

  6. A study of stability of MgH{sub 2} in Mg-8at%Al alloy powder

    Energy Technology Data Exchange (ETDEWEB)

    Tanniru, Mahesh; Ebrahimi, Fereshteh [Materials Science and Engineering Department, University of Florida, Gainesville, FL 32611 (United States); Slattery, Darlene K. [Florida Solar Energy Center (FSEC), Cocoa, FL (United States)

    2010-04-15

    To investigate the effect of Al addition on the stability of magnesium hydride, the hydrogenation characteristics of a Mg-8at%Al alloy powder synthesized using the electrodeposition technique were evaluated. The characterization of the hydrogenation behavior within the 180 C-280 C temperature range and the subsequent microstructural analysis elucidated that the amount of Al present in the hydride decreased with increasing temperature. This observation suggests that Al has very low solubility in magnesium hydride but Al can be accommodated in MgH{sub 2} by processing under non-equilibrium conditions. Pressure-composition isotherms were developed at different temperatures for the Mg-Al powder as well as pure Mg powder. The results indicate that the enthalpy of formation was slightly lower for the Mg-8at%Al powder while the enthalpy of dissociation did not change. The absence of noticeable influence of Al addition on the stability of magnesium hydride is attributed to its lack of solubility. (author)

  7. Effect of cyclic solution treatment on microstructure and mechanical properties of friction stir welded 7075 Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Bayazid, S.M., E-mail: mahmoud.bayazid@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. 11155-4563, Tehran Iran (Iran, Islamic Republic of); Farhangi, H. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. 11155-4563, Tehran Iran (Iran, Islamic Republic of); Asgharzadeh, H. [Department of Materials Engineering, University of Tabriz, P.O. Box 51666-16471, Tabriz (Iran, Islamic Republic of); Radan, L. [Department of Materials Science and Engineering, School of Engineering, Shiraz University, P.O. Box 71348-51154, Shiraz (Iran, Islamic Republic of); Ghahramani, A. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. 11155-4563, Tehran Iran (Iran, Islamic Republic of); Mirhaji, A. [Department of Materials Engineering, University of Tabriz, P.O. Box 51666-16471, Tabriz (Iran, Islamic Republic of)

    2016-01-01

    7075-T6 aluminum alloy plates were prepared by friction stir welding (FSW) followed by age hardening. A novel solutionizing method, namely cyclic solution treatment (CST), comprising of a repeated heating between 400 and 480 °C for 0.25 h was employed. The microstructure of the joints was studied by optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. The effect of CST on mechanical properties was assessed by means of tensile test and microhardness measurement. A significant grain size refinement is taken place by FSW whilst the grain size is not considerably changed after CST. The results show that precipitate particles of the welding area before and after heat treatment are MgZn{sub 2} and MgAlCu/Al{sub 7}Cu{sub 2}Fe, respectively. CST improves tensile strength and elongation while homogenizes the hardness distribution of the FSWed joint. A noteworthy enhancement in the hardness (~45%) and tensile strength (~33%) of the FSWed sample is achieved after CST and aging at 130 °C for 24 h. The tensile fracture surface of the Al alloy joint demonstrates fine dimples after CST while less-developed dimples are detected after aging.

  8. Atomic structure of pre-Guinier-Preston and Guinier-Preston-Bagaryatsky zones in Al-alloys

    International Nuclear Information System (INIS)

    Staab, Torsten E M; Klobes, Benedikt; Kohlbach, Iris; Korff, Bjoern; Haaks, Matz; Maier, Karl; Dudzik, Esther

    2011-01-01

    We present results on the structure of nano-sized particles (Guinier-Preston (GP) and Guinier-Preston-Bagaryatsky (GPB) zones) in Aluminum alloys. Precipitates of alloying elements like Cu, Mg, or Si hinder the motion of dislocations and, thus, are responsible for the strength of AlCuMg- and AlMgSi-alloys - used e.g. as AA2024 (old aircrafts) and AA6013 for the fuselage of the new Airbus A380, respectively. We will discuss the role of quenched-in vacancies for diffusive motion at room temperature (RT) enabling the growth of the precipitates. Using positron annihilation spectroscopy (PAS) - both lifetime and Doppler broadening - gives information on the local atomic environment in the vicinity of vacancies. On the other hand X-ray absorption fine structure (XAFS) spectroscopy is capable of characterizing the local atomic environment around selected elements (Cu, Mg). We will interpret the measured data by comparing them to numerical calculations of PAS and XAFS spectra. However, reliable numerical calculations of spectroscopic quantities are only possible provided that relaxed atomic positions are used as an input. We calculate those employing the ab-initio code SIESTA. Thus, considering decomposition of Al-alloys, we obtain extremely valuable information on the earliest stages, forming immediately after solution heat treatment and quenching, i.e. during the first few minutes of storage at RT.

  9. Atomic structure of pre-Guinier-Preston and Guinier-Preston-Bagaryatsky zones in Al-alloys

    Energy Technology Data Exchange (ETDEWEB)

    Staab, Torsten E M; Klobes, Benedikt; Kohlbach, Iris; Korff, Bjoern; Haaks, Matz; Maier, Karl [HISKP, Universitaet Bonn, Nussallee 14-16, D-53115 Bonn (Germany); Dudzik, Esther, E-mail: torsten.staab@isc.fraunhofer.de [Hahn-Meitner-Institut Berlin/Bessy, Albert-Einstein-Str. 15, D-12489 Berlin (Germany)

    2011-01-10

    We present results on the structure of nano-sized particles (Guinier-Preston (GP) and Guinier-Preston-Bagaryatsky (GPB) zones) in Aluminum alloys. Precipitates of alloying elements like Cu, Mg, or Si hinder the motion of dislocations and, thus, are responsible for the strength of AlCuMg- and AlMgSi-alloys - used e.g. as AA2024 (old aircrafts) and AA6013 for the fuselage of the new Airbus A380, respectively. We will discuss the role of quenched-in vacancies for diffusive motion at room temperature (RT) enabling the growth of the precipitates. Using positron annihilation spectroscopy (PAS) - both lifetime and Doppler broadening - gives information on the local atomic environment in the vicinity of vacancies. On the other hand X-ray absorption fine structure (XAFS) spectroscopy is capable of characterizing the local atomic environment around selected elements (Cu, Mg). We will interpret the measured data by comparing them to numerical calculations of PAS and XAFS spectra. However, reliable numerical calculations of spectroscopic quantities are only possible provided that relaxed atomic positions are used as an input. We calculate those employing the ab-initio code SIESTA. Thus, considering decomposition of Al-alloys, we obtain extremely valuable information on the earliest stages, forming immediately after solution heat treatment and quenching, i.e. during the first few minutes of storage at RT.

  10. Defects induced by swift heavy ions in the 18R martensite of Cu-Zn-Al alloy

    International Nuclear Information System (INIS)

    Zelaya, Eugenia; Tolley, Alfredo; Condo, Adriana; Lovey, Francisco; Schumacher, G

    2003-01-01

    The swift heavy ion incidence over the surface of a given material produces a strong energy deposition in a nanometric scale.Swift heavy ions, of the order of one thousand of MeV, deposit their energy as electronic excitations.This highly localized deposition can induce metastable transformations within the material. For example, in martensitic NiTi alloys irradiated with swift heavy ions, it has been observed changes on the martensitic transformation temperature and amorphous areas induced by the irradiation.In this work, the effects produced by swift heavy ions on the martensitic 18R structure of Cu-Zn-Al alloy (Cu - 12.17 Zn - 17.92 Al, in %at) were analyzed.Crystalline samples were irradiated in a direction close to the [2 1 0] of 18R with Xe + 230 MeV, Au + of 350 MeV and Kr + of 200 MeV ion beams.Defects of the order of nanometers induced by the irradiation were observed by transmission electron microscopy (TEM) and high resolution electron microscopy (HREM).It was also observed, that the average size of the irradiation defects induced by Au + ion is larger than those induced by Xe + and Kr + ions.In this case, no relationship between the observed defects and the energy deposition was found in the 23 keV/nn to 48 keV/nn range

  11. Effect of Multipath Laser Shock Processing on Microhardness, Surface Roughness, and Wear Resistance of 2024-T3 Al Alloy

    Directory of Open Access Journals (Sweden)

    Abdulhadi Kadhim

    2014-01-01

    Full Text Available Laser shock processing (LSP is an innovative surface treatment technique with high peak power, short pulse, and cold hardening for strengthening metal materials. LSP is based on the application of a high intensity pulsed laser beam (I>1 GW/cm2;  t<50 ns at the interface between the metallic target and the surrounding medium (a transparent confining material, normally water forcing a sudden vaporization of the metallic surface into a high temperature and density plasma that immediately develops inducing a shock wave propagating into the material. The shock wave induces plastic deformation and a residual stress distribution in the target material. In this paper we study the increase of microhardness and surface roughness with the increase of laser pulse energy in 2024-T3 Al alloy. The influence of the thickness of the confining layer (water on microhardness and surface roughness is also studied. In addition, the effect of LSP treatment with best conditions on wear behaviors of the alloy was investigated.

  12. Deformation behavior of laser welds in high temperature oxidation resistant Fe–Cr–Al alloys for fuel cladding applications

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G., E-mail: fieldkg@ornl.gov; Gussev, Maxim N., E-mail: gussevmn@ornl.gov; Yamamoto, Yukinori, E-mail: yamamotoy@ornl.gov; Snead, Lance L., E-mail: sneadll@ornl.gov

    2014-11-15

    Ferritic-structured Fe–Cr–Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe–(13–17.5)Cr–(3–4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  13. Effect of cyclic solution treatment on microstructure and mechanical properties of friction stir welded 7075 Al alloy

    International Nuclear Information System (INIS)

    Bayazid, S.M.; Farhangi, H.; Asgharzadeh, H.; Radan, L.; Ghahramani, A.; Mirhaji, A.

    2016-01-01

    7075-T6 aluminum alloy plates were prepared by friction stir welding (FSW) followed by age hardening. A novel solutionizing method, namely cyclic solution treatment (CST), comprising of a repeated heating between 400 and 480 °C for 0.25 h was employed. The microstructure of the joints was studied by optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. The effect of CST on mechanical properties was assessed by means of tensile test and microhardness measurement. A significant grain size refinement is taken place by FSW whilst the grain size is not considerably changed after CST. The results show that precipitate particles of the welding area before and after heat treatment are MgZn_2 and MgAlCu/Al_7Cu_2Fe, respectively. CST improves tensile strength and elongation while homogenizes the hardness distribution of the FSWed joint. A noteworthy enhancement in the hardness (~45%) and tensile strength (~33%) of the FSWed sample is achieved after CST and aging at 130 °C for 24 h. The tensile fracture surface of the Al alloy joint demonstrates fine dimples after CST while less-developed dimples are detected after aging.

  14. Band structure and magnetic properties of DO3-type Fe3-xVxAl alloys. Super-cell approach

    International Nuclear Information System (INIS)

    Deniszczyk, J.; Borgiel, W.

    2000-01-01

    The electronic structure of Fe 3-x V x Al alloys can be calculated using the super-cell methodology of alloy modeling. The concentration range of x 0.0-1.0 was investigated. For a concentration of x = 0.0625 the energy based analysis reveals that vanadium prefers to replace the Fe atom at sites with the octahedral coordination. It was found that the iron atoms coordinated by the eight nearest-neighbour Fe atoms preserve their high magnetic moment up to a concentration of x = 0.9375 even through the average total magnetic moment goes to zero. The relatively high (∼ -1.0 μ B ) negative magnetic moment of V remains constant up to x ∼ 0.5. In the concentration range of x = 0.75-0.9375 the gap at ε F of the minority density of states is observed while the majority density of states displays a sharp peak structure at the Fermi energy. This feature suggests the heavy-fermion behaviour of the Fe 2 VAl compound. (author)

  15. Atomistic simulation of solid solution hardening in Mg/Al alloys: Examination of composition scaling and thermo-mechanical relationships

    International Nuclear Information System (INIS)

    Yi, Peng; Cammarata, Robert C.; Falk, Michael L.

    2016-01-01

    Dislocation mobility in a solid solution was studied using atomistic simulations of an Mg/Al system. The critical resolved shear stress (CRSS) for the dislocations on the basal plane was calculated at temperatures from 0 K to 500 K with solute concentrations from 0 to 7 at%, and with four different strain rates. Solute hardening of the CRSS is decomposed into two contributions: one scales with c 2/3 , where c is the solute concentration, and the other scales with c 1 . The former was consistent with the Labusch model for local solute obstacles, and the latter was related to the athermal plateau stress due to the long range solute effect. A thermo-mechanical model was then used to analyze the temperature and strain rate dependences of the CRSS, and it yielded self-consistent and realistic results. The scaling laws were confirmed and the thermo-mechanical model was successfully parameterized using experimental measurements of the CRSS for Mg/Al alloys under quasi-static conditions. The predicted strain rate sensitivity from the experimental measurements of the CRSS is in reasonable agreement with separate mechanical tests. The concentration scaling and the thermo-mechanical relationships provide a potential tool to analytically relate the structural and thermodynamic parameters on the microscopic level with the macroscopic mechanical properties arising from dislocation mediated deformation.

  16. Compact Process for the Preparation of Microfine Spherical High-Niobium-Containing TiAl Alloy Powders

    Science.gov (United States)

    Tong, J. B.; Lu, X.; Liu, C. C.; Wang, L. N.; Qu, X. H.

    2015-03-01

    High-Nb-containing TiAl alloys are a new generation of materials for high-temperature structural applications because of their superior high-temperature mechanical properties. The alloy powders can be widely used for additive manufacturing, thermal spraying, and powder metallurgy. Because of the difficulty of making microfine spherical alloy powders in quantity by conventional techniques, a compact method was proposed, which consisted of two-step ball milling of elemental powders and subsequent radio frequency (RF) argon plasma spheroidization. In comparison with conventional mechanical alloying techniques, the two-step milling process can be used to prepare alloy powders with uniform scale in a short milling time with no addition of process control agent. This makes the process effective and less contaminating. After RF argon plasma spheroidization, the powders produced exhibit good sphericity, and the number-average diameter is about 8.2 μm with a symmetric unimodal particle size distribution. The powders perform high composition homogeneity and contain predominately supersaturated α 2-Ti3Al phase. The oxygen and carbon contents of the spheroidized powder are 0.47% and 0.050%, respectively.

  17. Effects of Nb and Si on densities of valence electrons in bulk and defects of Fe3Al alloys

    Institute of Scientific and Technical Information of China (English)

    邓文; 钟夏平; 黄宇阳; 熊良钺; 王淑荷; 郭建亭; 龙期威

    1999-01-01

    Positron lifetime measurements have been performed in binary Fe3Al and Fe3Al doping with Nb or Si alloys. The densities of valence electrons of the bulk and microdefects in all tested samples have been calculated by using the positron lifetime parameters. Density of valence electron is low in the bulk of Fe3Al alloy. It indicates that, the 3d electrons in a Fe atom have strong-localized properties and tend to form covalent bonds with Al atoms, and the bonding nature in Fe3Al is a mixture of metallic and covalent bonds. The density of valence electron is very low in the defects of Fe3Al grain boundary, which makes the bonding cohesion in grain boundary quite weak. The addition of Si to Fe3Al gives rise to the decrease of the densities of valence electrons in the bulk and the grain boundary thus the metallic bonding cohesion. This makes the alloy more brittle. The addition of Nb to Fe3Al results in the decrease of the ordering energy of the alloy and increases the density of valence electron and th

  18. Thermo-mechanical fatigue behavior of the intermetallic gamma-TiAl alloy TNB-V5 with different microstructures

    International Nuclear Information System (INIS)

    Roth, M; Biermann, H

    2010-01-01

    The cyclic deformation and fatigue behavior of the γ-TiAl alloy TNB-V5 is studied under thermo-mechanical load for the three technically important microstructures Fully-Lamellar (FL), Near-Gamma (NG) and Duplex (DP), respectively. Thus, thermo-mechanical fatigue (TMF) tests were carried out with different temperature-strain cycles, different temperature ranges from 400 0 C to 800 0 C and with two different strain ranges. Cyclic deformation curves, stress-strain hysteresis loops and fatigue lives are presented. The type of microstructure shows a surprisingly small influence on the cyclic deformation and fatigue behavior under TMF conditions. For a general life prediction the damage parameter of Smith, Watson and Topper P SWT is well suitable, if the testing and the application temperature ranges, respectively, include temperatures above the ductile-brittle transition temperature (approx. 750 0 C). If the maximum temperature is below that temperature, the brittle materials' behavior yields a high scatter of fatigue lives and a low slope of the fatigue life curve and therefore the damage parameter P SWT cannot be applied for the live prediction.

  19. Thermo-mechanical fatigue behavior of the intermetallic gamma-TiAl alloy TNB-V5 with different microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Roth, M [now at IAV GmbH, Kauffahrtei 25, D-09120 Chemnitz (Germany); Biermann, H, E-mail: marcel.roth@iav.d [TU Bergakademie Freiberg, Institute for Materials Engineering, Gustav-Zeuner-Strasse 5, D-09599 Freiberg (Germany)

    2010-07-01

    The cyclic deformation and fatigue behavior of the {gamma}-TiAl alloy TNB-V5 is studied under thermo-mechanical load for the three technically important microstructures Fully-Lamellar (FL), Near-Gamma (NG) and Duplex (DP), respectively. Thus, thermo-mechanical fatigue (TMF) tests were carried out with different temperature-strain cycles, different temperature ranges from 400{sup 0}C to 800{sup 0}C and with two different strain ranges. Cyclic deformation curves, stress-strain hysteresis loops and fatigue lives are presented. The type of microstructure shows a surprisingly small influence on the cyclic deformation and fatigue behavior under TMF conditions. For a general life prediction the damage parameter of Smith, Watson and Topper P{sub SWT} is well suitable, if the testing and the application temperature ranges, respectively, include temperatures above the ductile-brittle transition temperature (approx. 750{sup 0}C). If the maximum temperature is below that temperature, the brittle materials' behavior yields a high scatter of fatigue lives and a low slope of the fatigue life curve and therefore the damage parameter P{sub SWT} cannot be applied for the live prediction.

  20. Oxide nanoparticles in an Al-alloyed oxide dispersion strengthened steel: crystallographic structure and interface with ferrite matrix

    Science.gov (United States)

    Zhang, Zhenbo; Pantleon, Wolfgang

    2017-07-01

    Oxide nanoparticles are quintessential for ensuring the extraordinary properties of oxide dispersion strengthened (ODS) steels. In this study, the crystallographic structure of oxide nanoparticles, and their interface with the ferritic steel matrix in an Al-alloyed ODS steel, i.e. PM2000, were systematically investigated by high-resolution transmission electron microscopy. The majority of oxide nanoparticles were identified to be orthorhombic YAlO3. During hot consolidation and extrusion, they develop a coherent interface and a near cuboid-on-cube orientation relationship with the ferrite matrix in the material. After annealing at 1200 °C for 1 h, however, the orientation relationship between the oxide nanoparticles and the matrix becomes arbitrary, and their interface mostly incoherent. Annealing at 1300 °C leads to considerable coarsening of oxide nanoparticles, and a new orientation relationship of pseudo-cube-on-cube between oxide nanoparticles and ferrite matrix develops. The reason for the developing interfaces and orientation relationships between oxide nanoparticles and ferrite matrix under different conditions is discussed.

  1. Development of low-Cr ODS FeCrAl alloys for accident-tolerant fuel cladding

    Science.gov (United States)

    Dryepondt, Sebastien; Unocic, Kinga A.; Hoelzer, David T.; Massey, Caleb P.; Pint, Bruce A.

    2018-04-01

    Low-Cr oxide dispersion strengthened (ODS) FeCrAl alloys were developed as accident tolerant fuel cladding because of their excellent oxidation resistance at very high temperature, high strength and improved radiation tolerance. Fe-12Cr-5Al wt.% gas atomized powder was ball milled with Y2O3+FeO, Y2O3+ZrO2 or Y2O3+TiO2, and the resulting powders were extruded at 950 °C. The resulting fine grain structure, particularly for the Ti and Zr containing alloys, led to very high strength but limited ductility. Comparison with variants of commercial PM2000 (Fe-20Cr-5Al) highlighted the significant impact of the powder consolidation step on the alloy grain size and, therefore, on the alloy mechanical properties at T < 500 °C. These low-Cr compositions exhibited good oxidation resistance at 1400 °C in air and steam for 4 h but could not form a protective alumina scale at 1450 °C, similar to observations for fine grained PM2000 alloys. The effect of alloy grain size, Zr and Ti additions, and impurities on the alloy mechanical and oxidation behaviors are discussed.

  2. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    Science.gov (United States)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  3. Nanocrystalline soft ferromagnetic Ni-Co-P thin film on Al alloy by low temperature electroless deposition

    International Nuclear Information System (INIS)

    Aal, A. Abdel; Shaaban, A.; Hamid, Z. Abdel

    2008-01-01

    Soft ferromagnetic ternary Ni-Co-P films were deposited onto Al 6061 alloy from low temperature Ni-Co-P electroless plating bath. The effect of deposition parameters, such as time and pH, on the plating rate of the deposit were examined. The results showed that the plating rate is a function of pH bath and the highest coating thickness can be obtained at pH value from 8 to10. The surface morphology, phase structure and the magnetic properties of the prepared films have been investigated using scanning electron microscopy (SEM), X-ray diffraction analysis (XRD) and vibrating magnetometer device (VMD), respectively. The deposit obtained at optimum conditions showed compact and smooth with nodular grains structure and exhibited high magnetic moments and low coercivety. Potentiodynamic polarization corrosion tests were used to study the general corrosion behavior of Al alloys, Ni-P and Ni-Co-P coatings in 3.5% NaCl solution. It was found that Ni-Co-P coated alloy demonstrated higher corrosion resistance than Ni-P coating containing same percent of P due to the Co addition. The Ni-Co-P coating with a combination of high corrosion resistance, high hardness and excellent magnetic properties would be expected to enlarge the applications of the aluminum alloys

  4. Effect of Cu addition on microstructure and corrosion behavior of spray-deposited Zn–30Al alloy

    International Nuclear Information System (INIS)

    Wang Feng; Xiong Baiqing; Zhang Yongan; Liu Hongwei; Li Zhihui; Li Xiwu; Qu Chu

    2012-01-01

    Highlights: ► Zn–30Al–xCu alloys were synthesized by the spray atomization and deposition technique. ► Immersion test and electrochemical measurements have been used to estimate the corrosion rate and the behavior. ► The result indicates that the 1 wt.% Cu addition displays superior corrosion resistance. - Abstract: In this study, one binary Zn–30Al and three ternary Zn–30Al–Cu alloys were synthesized by the spray atomization and deposition technique. The microstructures of the spray-deposited alloys were investigated by means of scanning electron microscope (SEM), transmission electron microscope (TEM), X-ray diffraction (XRD). Immersion test, potentiodynamic polarization and electrochemical impedance measurements have been used to estimate the corrosion rate and the behavior. The results indicate that the 1 wt.% Cu addition to spray-deposited Zn–30Al alloy does not make significant change in microstructure. However, with the 2, 4 wt.% Cu additions to the alloy, some ε-CuZn 4 compounds with particle or irregular shapes were observed on the grain boundaries in the microstructures. Immersion test and electrochemical measurements confirmed that the 1 wt.% Cu addition displays superior corrosion resistance, whereas the 2, 4 wt.% Cu additions have a baneful effect on the corrosion behavior.

  5. Quasi-static and dynamic forced shear deformation behaviors of Ti-5Mo-5V-8Cr-3Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Zhiming; Chen, Zhiyong, E-mail: czysh@netease.com; Zhan, Congkun; Kuang, Lianjun; Shao, Jianbo; Wang, Renke; Liu, Chuming

    2017-04-13

    The mechanical behavior and microstructure characteristics of Ti-5Mo-5V-8Cr-3Al alloy were investigated with hat-shaped samples compressed under quasi-static and dynamic loading. Compared with the quasi-static loading, a higher shear stress peak and a shear instability stage were observed during the dynamic shear response. The results showed that an adiabatic shear band consisting of ultrafine equiaxed grains was only developed in the dynamic specimen, while a wider shear region was formed in the quasi-static specimen. The microhardness measurements revealed that shear region in the quasi-static specimen and adiabatic shear band in the dynamic specimen exhibited higher hardness than that of adjacent regions due to the strain hardening and grain refining, respectively. A stable orientation, in which the crystallographic {110} planes and <111> directions were respectively parallel to the shear plane and shear direction, developed in both specimens. And the microtexture of the adiabatic shear band was more well-defined than that of the shear region in the quasi-static specimen. Rotational dynamic recrystallization mechanism was suggested to explain the formation of ultrafine equiaxed grains within the adiabatic shear band by thermodynamic and kinetic calculations.

  6. Synthesis of Al₂Ca Dispersoids by Powder Metallurgy Using a Mg-Al Alloy and CaO Particles.

    Science.gov (United States)

    Fujita, Junji; Umeda, Junko; Kondoh, Katsuyoshi

    2017-06-28

    The elemental mixture of Mg-6 wt %Al-1 wt %Zn-0.3 wt %Mn (AZ61B) alloy powder and CaO particles was consolidated by an equal-channel angular bulk mechanical alloying (ECABMA) process to form a composite precursor. Subsequently, the precursor was subjected to a heat treatment to synthesize fine Al₂Ca particles via a solid-state reaction between the Mg-Al matrix and CaO additives. Scanning electron microscopy-energy-dispersive spectroscopy (SEM-EDS) and electron probe micro-analysis on the precursor indicated that 4.7-at % Al atoms formed a supersaturated solid solution in the α-Mg matrix. Transmission electron microscopy-EDS and X-ray diffraction analyses on the AZ61B composite precursor with 10-vol % CaO particles obtained by heat treatment confirmed that CaO additives were thermally decomposed in the Mg-Al alloy, and the solid-soluted Ca atoms diffused along the α-Mg grain boundaries. Al atoms also diffused to the grain boundaries because of attraction to the Ca atoms resulting from a strong reactivity between Al and Ca. As a result, needle-like (Mg,Al)₂Ca intermetallics were formed as intermediate precipitates in the initial reaction stage during the heat treatment. Finally, the precipitates were transformed into spherical Al₂Ca particles by the substitution of Al atoms for Mg atoms in (Mg,Al)₂Ca after a long heat treatment.

  7. A Novel Process for Joining Ti Alloy and Al Alloy using Two-Stage Sintering Powder Metallurgy

    Science.gov (United States)

    Long, Luping; Liu, Wensheng; Ma, Yunzhu; Wu, Lei; Liu, Chao

    2018-04-01

    The major challenges for conventional diffusion bonding of joining Ti alloy and Al alloy are the undesirable interfacial reaction, low matrixes and joint strength. To avoid the problem in diffusion bonding, a novel two-stage sintering powder metallurgy process is developed. In the present work, the interface characterization and joint performance of the bonds obtained by powder metallurgy bonding are investigated and are compared with the diffusion bonded Ti/Al joints obtained with the same and the optimized process parameters. The results show that no intermetallic compound is visible in the Ti/Al joint obtained by powder metallurgy bonding, while a new layer formed at the joint diffusion bonded with the same parameters. The maximum tensile strength of joint obtained by diffusion bonding is 58 MPa, while a higher tensile strength reaching 111 MPa for a bond made by powder metallurgy bonding. Brittle fractures occur at all the bonds. It is shown that the powder metallurgy bonding of Ti/Al is better than diffusion bonding. The results of this study should benefit the bonding quality.

  8. Improving interfacial, mechanical and tribological properties of alumina coatings on Al alloy by plasma arc heat-treatment of substrate

    Science.gov (United States)

    Hou, Guoliang; An, Yulong; Zhao, Xiaoqin; Zhou, Huidi; Chen, Jianmin; Li, Shuangjian; Liu, Xia; Deng, Wen

    2017-07-01

    Plasma sprayed ceramic coatings can be used to improve the mechanical properties and wear resistance of aluminum alloys, but there are still some challenges to effectively increase their interfacial adhesion. Thus we conducted plasma arc-heat treatment (PA-HT) of Al alloy substrate before plasma spraying, hoping to tune the microstructure of Al2O3 coatings and improve their interfacial strength as well as mechanical and tribological properties. The influences of PA-HT on the microstructure of alumina coatings were analyzed by X-ray diffraction, transmission electron microscopy and scanning electron microscopy, while its effect on mechanical and tribological properties were evaluated by a nano-indentation tester and a friction and wear tester. Results demonstrate that a few columnar δ-Al2O3 generated on substrate surface after PA-HT at 200-250 °C can induce the epitaxial growth of γ-Al2O3 grains in Al2O3 coatings, thereby enhancing their interfacial bonding. Besides, elevating substrate temperature can help alumina droplets to melt into the interior of substrate and eliminate holes at the interface, finally increasing the interfacial anchorage force. More importantly, no interfacial holes can allow the heat of droplets to be rapidly transmitted to substrate, which is beneficial to yield smaller crystals in coatings and greatly enhance their strength, hardness and wear resistance.

  9. Pressure effects on martensitic transformation under quenching process in a molecular dynamics model of NiAl alloy

    International Nuclear Information System (INIS)

    Kazanc, S.; Ozgen, S.; Adiguzel, O.

    2003-01-01

    The solid-solid phase transitions in NiAl alloys occur by the temperature changes and application of a pressure on the system. Both types of transitions are called martensitic transformation and have displacive and thermoelastic characters. Pressure effects on thermoelastic transformation in Ni 62.5 Al 37.5 alloy model have been studied by means of molecular dynamics method proposed by Parrinello-Rahman. Interaction forces between atoms in the model system were calculated by Lennard-Jones potential energy function. Thermodynamics and structural analysis of the martensitic transformations under hydrostatic pressure during the quenching processes have been performed. The simulation runs have been carried out in different hydrostatic pressures changing from zero to 40.65 GPa during the quenching process of the model alloy. At the zero and nonzero pressures, the system with B2-type ordered structure undergoes the product phase with L1 0 -type ordered structure by Bain distortion in the first step of martensitic transformation under the quenching process. The increase in hydrostatic pressure causes decrease in the formation time of the product phase, and twin-like lattice distortion is observed in low temperature L1 0 phase

  10. The changes in the electronic structure of B2 FeAl alloy with a Fe antisite and absorbed hydrogen

    International Nuclear Information System (INIS)

    Gonzalez, E.A.; Jasen, P.V.; Luna, R.; Bechthold, P.; Juan, A.; Brizuela, G.

    2009-01-01

    The electronic structure and bonding in a B2 FeAl alloy with and without hydrogen interaction with a Fe antisite were computed using a density functional theoretical method. The hydrogen absorption turns out to be a favorable process. The hydrogen was found close to an octahedral site where one of its Al capped is replaced by a Fe antisite. The Fe-H distance is of 1.45 A same as the Al-H distance. The density of states (DOS) curves show several peaks below the d metal band which is made up mostly of hydrogen based states (>50% H 1s ) while the metal contribution in this region includes mainly s and p orbitals. An electron transfer of nearby 0.21e - comes from the metal to the H. The overlap population values reveal metal-metal bond breaking, the intermetallic bond being the most affected. The H bond mainly with the Al atom and the reported Fe-H overlap population is much lower than that corresponding to FePd alloys and BCC Fe. The changes in the overlap population show the Fe-Al bond is weakened nearly 41.5% after H absorption, while the Fe-Fe bond is only weakened 34.5%. H also develops a stronger bond with the Al atoms. The main bond is developed with Al being twice stronger than Fe-H.

  11. Experimental and FE simulation validation of sheet thickness optimization in superplastic forming of Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kumaresan, G.; Jothilingam, A. [Anna University, Chennai (India)

    2016-07-15

    Superplasticity is the ability of a polycrystalline materials to exhibit very large elongations without necking prior to failure. In this paper, the superplastic forming potential of fine grained 7075 aluminium alloy was studied. The process parameters like pressure, forming time and initial sheet thickness were selected, using the design of experiments technique. The same condition of formation process was attempted in the finite element simulation using ABAQUS software. The deviation of the thickness distribution between the simulation and experiment was made and the variation lies within 8%.

  12. Endurance in Al Alloy Melts and Wear Resistance of Titanium Matrix Composite Shot-Sleeve for Aluminum Alloy Die-casting

    International Nuclear Information System (INIS)

    Choi, Bong-Jae; Kim, Young-Jig; Sung, Si-Young

    2012-01-01

    The main purpose of this study was to evaluate the endurance against Al alloy melts and wear resistance of an in-situ synthesized titanium matrix composite (TMC) sleeve for aluminum alloy die-casting. The conventional die-casting shot sleeve material was STD61 tool steel. TMCs have great thermal stability, wear and oxidation resistance. The in-situ reaction between Ti and B4C leads to two kinds of thermodynamically stable reinforcements, such as TiBw and TiCp. To evaluate the feasibility of the application to a TMCs diecasting shot sleeve, the interfacial reaction behavior was examined between Al alloys melts with TMCs and STD61 tool steel. The pin-on-disk type dry sliding wear test was also investigated for TMCs and STD61 tool steel.

  13. Influence of the chemical composition and the fabrication process on the behaviour of high temperature oxidation of Fe-Cr-Al alloys

    International Nuclear Information System (INIS)

    Clemendot, F.; Arnoldi, F.; Cerede, J.B.; Dionnet, B.; Nardou, F.; Duysen, J.C. van

    1993-01-01

    The oxidation behaviour of four industrial Fe-Cr-Al alloys was studied. Two of them were Fe-Cr-Al alloys fabricated either by melting or by powder metallurgy. The two other ones were Fe-Cr-Al-Y alloys either produced by melting or by mechanical alloying. On these alloys, we determined oxidation kinetics and observed the morphology of the oxide layer after isothermal and cyclic exposures from 1000 C up to 1300 C. The beneficial effect of yttrium on the adherence of oxide layers was confirmed. The powder metallurgy fabrication route does not improve the oxidation resistance of yttrium-free alloys. On the other hand, the association of the powder metallurgy and the addition of yttrium allow the manufacturing of alloys which present an excellent behaviour to high temperature oxidation. (orig.)

  14. Material properties of Ni-Cr-Al alloy and design of a 4 GPa class non-magnetic high-pressure cell

    CERN Document Server

    Uwatoko, Y; Ueda, K; Uchida, A; Kosaka, M; Mori, N; Matsumoto, T

    2002-01-01

    The Ni-Cr-Al Russian alloy was prepared. Its magnetic and mechanical properties were better than those of MP35N alloy. We fabricated the a piston-cylinder-type hybrid high-pressure cell using the Ni-Cr-Al alloy. It has been found that the maximum working pressure can be repeatedly raised to 3.5 GPa at T = 2 K without any difficulties.

  15. Evaluation of wrought Zn-Al alloys (1, 3, and 5 wt % Al) through mechanical and in vivo testing for stent applications.

    Science.gov (United States)

    Bowen, Patrick K; Seitz, Jan-Marten; Guillory, Roger J; Braykovich, Jacob P; Zhao, Shan; Goldman, Jeremy; Drelich, Jaroslaw W

    2018-01-01

    Special high grade zinc and wrought zinc-aluminum (Zn-Al) alloys containing up to 5.5 wt % Al were processed, characterized, and implanted in rats in search of a new family of alloys with possible applications as bioabsorbable endovascular stents. These materials retained roll-induced texture with an anisotropic distribution of the second-phase Al precipitates following hot-rolling, and changes in lattice parameters were observed with respect to Al content. Mechanical properties for the alloys fell roughly in line with strength (190-240 MPa yield strength; 220-300 MPa ultimate tensile strength) and elongation (15-30%) benchmarks, and favorable elastic ranges (0.19-0.27%) were observed. Intergranular corrosion was observed during residence of Zn-Al alloys in the murine aorta, suggesting a different corrosion mechanism than that of pure zinc. This mode of failure needs to be avoided for stent applications because the intergranular corrosion caused cracking and fragmentation of the implants, although the composition of corrosion products was roughly identical between non- and Al-containing materials. In spite of differences in corrosion mechanisms, the cross-sectional reduction of metals in murine aorta was nearly identical at 30-40% and 40-50% after 4.5 and 6 months, respectively, for pure Zn and Zn-Al alloys. Histopathological analysis and evaluation of arterial tissue compatibility around Zn-Al alloys failed to identify areas of necrosis, though both chronic and acute inflammatory indications were present. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 106B: 245-258, 2018. © 2017 Wiley Periodicals, Inc.

  16. Transport, Structural and Mechanical Properties of Quaternary FeVTiAl Alloy

    Science.gov (United States)

    Bhat, Tahir Mohiuddin; Gupta, Dinesh C.

    2016-11-01

    The electronic, structural, magnetic and transport properties of FeVTiAl quaternary alloy have been investigated within the framework of density functional theory. The material is a completely spin-polarized half-metallic ferromagnet in its ground state with F-43m structure. The structural stability was further confirmed by elastic constants in the cubic phase with high Young's modulus and brittle nature. The present study predicts an energy band gap of 0.72 eV in a localized minority spin channel at equilibrium lattice parameter of 6.00 Å. The transport properties of the material are discussed based on the Seebeck coefficient, and electrical and thermal conductivity coefficients. The alloy presents large values of Seebeck coefficients, ~39 μV K-1 at room temperature (300 K), and has an excellent thermoelectric performance with ZT = ~0.8.

  17. Experimental and numerical analysis of toughness anisotropy in AA2139 Al-alloy sheet

    International Nuclear Information System (INIS)

    Morgeneyer, T.F.; Besson, J.; Proudhon, H.; Starink, M.J.; Sinclair, I.

    2009-01-01

    Toughness anisotropy of AA2139 (Al-Cu-Mg) in T351 and T8 conditions has been studied via mechanical testing of smooth and notched specimens of different geometries, loaded in the rolling direction (L) or in the transverse direction (T). Fracture mechanisms were investigated via scanning electron microscopy and synchrotron radiation computed tomography. Contributions to failure anisotropy are identified as: (i) anisotropic initial void shape and growth; (ii) plastic behaviour including isotropic/kinematic hardening and plastic anisotropy; and (iii) nucleation at a second population of second-phase particles leading to coalescence via narrow crack regions. A model based in part on the Gurson-Tvergaard-Needleman approach is constructed to describe and predict deformation behaviour, crack propagation and, in particular, toughness anisotropy. Model parameters are fitted using microstructural data and data on deformation and crack propagation for a range of small test samples. Its transferability has been shown by simulating tests of large M(T) samples.

  18. Experimental and numerical analysis of toughness anisotropy in AA2139 Al-alloy sheet

    Energy Technology Data Exchange (ETDEWEB)

    Morgeneyer, T.F., E-mail: thilo.morgeneyer@mines-paristech.fr [Mines ParisTech, Centre des materiaux, CNRS UMR 7633, BP87 91003 Evry Cedex (France)] [Alcan Centre de Recherches de Voreppe, BP 27, 38341 Voreppe Cedex (France); Besson, J.; Proudhon, H. [Mines ParisTech, Centre des materiaux, CNRS UMR 7633, BP87 91003 Evry Cedex (France); Starink, M.J.; Sinclair, I. [Materials Research Group, School of Engineering Sciences, University of Southampton, Southampton SO17 1BJ (United Kingdom)

    2009-08-15

    Toughness anisotropy of AA2139 (Al-Cu-Mg) in T351 and T8 conditions has been studied via mechanical testing of smooth and notched specimens of different geometries, loaded in the rolling direction (L) or in the transverse direction (T). Fracture mechanisms were investigated via scanning electron microscopy and synchrotron radiation computed tomography. Contributions to failure anisotropy are identified as: (i) anisotropic initial void shape and growth; (ii) plastic behaviour including isotropic/kinematic hardening and plastic anisotropy; and (iii) nucleation at a second population of second-phase particles leading to coalescence via narrow crack regions. A model based in part on the Gurson-Tvergaard-Needleman approach is constructed to describe and predict deformation behaviour, crack propagation and, in particular, toughness anisotropy. Model parameters are fitted using microstructural data and data on deformation and crack propagation for a range of small test samples. Its transferability has been shown by simulating tests of large M(T) samples.

  19. First Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-01

    The present report summarizes and discusses the first year efforts towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Significant efforts have been made within the first year of this project including the fabrication of seven candidate FeCrAl alloys with well controlled chemistry and microstructure, the microstructural characterization of these alloys using standardized and advanced techniques, mechanical properties testing and evaluation of base alloys, the completion of welding trials and production of weldments for subsequent testing, the design of novel tensile specimen geometry to increase the number of samples that can be irradiated in a single capsule and also shorten the time of their assessment after irradiation, the development of testing procedures for controlled hydrogen ingress studies, and a detailed mechanical and microstructural assessment of weldments prior to irradiation or hydrogen charging. These efforts and research results have shown promise for the FeCrAl alloy class as a new nuclear grade alloy class.

  20. Corrosion prevention of the rail by thermal spray coating of Zn-Al alloy; Zn-Al gokin yosha hifuku ni yoru reru no boshoku

    Energy Technology Data Exchange (ETDEWEB)

    Mizoguchi, S. [Nippon Steel Corp., Kitakyushu (Japan)] Urashima, C. [Kyushu Techno Research Corp., Fukuoka (Japan); Itai, K. [Nippon Steel Corp., Kitakyushu, Fukuoka (Japan). Technical Research Inst. of Yawata Works; Ichiriki, T.; Nishiki, M. [Kyushu Rail way comdany, Fukuoka (Japan)

    1997-03-30

    Replacement of the rail in under-sea tunnel such as the Kammon Tunnel is carried out very five years because of the severe corrosion caused by the humid state due to the leakage of sea water or the mist of sea water swept up by the passing trains. In this study, salt water spraying or sea water spraying test is carried out using Zn-Al alloy with the corrosion resistance and thermal spray efficiency even higher than those of Zn or Al. A rail coated by thermal spray of Zn-15mass%Al alloy has been laid by trial in the practical rail road of Kammon Tunnel for 5 years and 3 months, the deterioration degree of the coating, pitting depth, actual fatigue strength, etc. are evaluated. Further, these factors of a rail re-coated by Zincrich Primer+Tar Epoxy and a bare rail laid at the same time are evaluated for comparison. It is presumed by the results of the examination about the service life of a rail coated by the thermal spray of Zn-Al alloy based on the pitting depth in the rail base that the service life of such coated rail is more than twice as that of the bare rails used currently. 5 refs., 14 figs., 3 tabs.

  1. The effect of aluminum content on phase constitution and heat treatment behavior of Ti-Cr-Al alloys for healthcare application

    International Nuclear Information System (INIS)

    Sugano, Daisuke; Ikeda, Masahiko

    2005-01-01

    As life expectancy steadily increases, developing reliable functional materials for healthcare applications gains importance. Titanium and its alloys, while attractive for such applications, are expensive. The present investigation suggests that it may be possible to reduce costs by using new, low-cost beta Ti alloys. To assess their reliability, the heat treatment behavior of beta Ti alloys, Ti-7 mass% Cr with varying Al content (0%, 1.5%, 3.0% and 4.5%), was investigated through electrical resistivity and Vickers hardness measurements. In the Ti-7Cr-0Al alloy quenched from 1173 K, only the beta phase was identified by X-ray diffraction (XRD). In Ti-7Cr-1.5 to 4.5 Al alloys, XRD detected both beta and orthorhombic martensite. On isochronal heat treatment behavior of Ti-7Cr-3.0, 4.5 Al alloys, resistivity at liquid nitrogen temperature and resistivity ratio increased between 423 and 523 K.These increases are due to reverse transformation of orthorhombic martensite to the metastable beta phase

  2. Oxide film defects in Al alloys and the formation of hydrogen- related porosity

    International Nuclear Information System (INIS)

    Griffiths, W D; Yue, Y; Gerrard, A J

    2016-01-01

    Double oxide film defects have also been held responsible for the origins of hydrogen porosity, where hydrogen dissolved in the Al melt passes into the interior atmosphere of the double oxide film defect causing it to inflate. However, this is in opposition to long- established evidence that H cannot readily diffuse through aluminium oxide. To investigate this further, samples of commercial purity Al were first degassed to remove their initial H content, and then heated to above their melting point and held in atmospheres of air and nitrogen respectively, to determine any differences in H pick-up. The experiment showed that samples held in an oxidising atmosphere, and having an oxide skin, picked up significantly less H than when the samples were held in a nitrogen atmosphere, which resulted in the formation of AlN in cracks in the oxide skin of the sample. It is suggested that double oxide film defects can give rise to hydrogen-related porosity, but this occurs more quickly when the oxygen in the original oxide film defect has been consumed by reaction with the surrounding melt and nitrogen reacts to form AlN, which is more permeable to H than alumina, more easily allowing the oxide film defect to give rise to a hydrogen pore. This is used to interpret results from an earlier synchrotron experiment, in which a small pore was seen to grow into a larger pore, while an adjacent large pore remained at a constant size. (paper)

  3. On the microstructural evolution and phase transformations in a high niobium containing γ-TiAl alloy

    International Nuclear Information System (INIS)

    Zhang Dezhi; Dehm, G.; Clemens, H.

    2000-01-01

    This paper summarizes our recent work on microstructure evolution and phase transformations in a high Nb containing γ-TiAl alloy with a low Al content. The microstructures of a Ti-42Al-8.5Nb-0.5(W,Si,B,Y) alloy (composition in at.%) in the as-cast condition and after various heat treatments have been examined by optical microscopy, scanning electron microscopy and transmission electron microscopy. Analysis of the alloy in the as-cast condition reveals the existence of a very fine lamellar microstructure (the colony grain size is about 40 μm and the lamellar spacing within the colonies is about 65 nm) with B2(β) phase along colony grain boundaries. Additionally, a B2 (β) → ω phase transformation has been observed. The microstructure of the cast alloy shows evidence of the following solidification and transformation pathway: L → L + α → L + α + β → α + β + γ → lamellar (α + γ) + B2 (β) + γ → lamellar (α 2 + γ) + B2 (β)/ω + γ. After annealing for 2 h from 1250 C to 1450 C, which corresponds to heat treatments within the (β + α) and β phase fields as well as different cooling conditions, the colony size does not increase dramatically, and the lamellar spacing keeps fine upon air cooling or furnace cooling (lamellar spacing ∼ 120 nm). Additionally, the microstructure of the as-cast alloy is stable during long time aging at 900 C, and the colony size does not change remarkably during long time annealing at 1150 C. These results indicate that the material has a small tendency to grain growth, which is attributed to the high Nb content as well as complex alloying effects of W, Y, Si, and B. (orig.)

  4. Understanding the role of carbon atoms on microstructure and phase transformation of high Nb containing TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Zeen; Hu, Rui; Zhang, Tiebang, E-mail: tiebangzhang@nwpu.edu.cn; Zhang, Fan; Kou, Hongchao; Li, Jinshan

    2017-02-15

    The microstructure and solidification behavior of high Nb containing TiAl alloys with the composition of Ti-46Al-8Nb-xC (x = 0.1, 0.7, 1.4, 2.5 at.%) prepared by arc-melting method have been investigated in this work. The results give evidence that the addition of carbon changes the solidification behavior from solidification via the β phase to the peritectic solidification. And carbon in solid solution enriches in the α{sub 2} phase and increases the microhardness. As the carbon content increases to 1.4 at.%, plate-shape morphology carbides Ti{sub 2}AlC (H phase) precipitate from the TiAl matrix which leads to the refinement microstructure. By aging at 1173 K for 24 h after quenching treatment, fine needle-like and granular shape Ti{sub 3}AlC (P phase) carbides are observed in the matrix of Ti-46Al-8Nb-2.5C alloy, which distribute along the lamellar structure or around the plate-shape Ti{sub 2}AlC. Transmission electron microscope observation shows that the Ti{sub 3}AlC carbides precipitate at dislocations. The phase transformation in-situ observations indicate that the Ti{sub 2}AlC carbides partly precipitate during the solid state phase transformation process. - Highlights: •Carbon changes the solidification behavior from β phase to peritectic solidification. •Dislocations in solution treated γ phase act as nucleation sites of Ti{sub 3}AlC precipitations. •Ti{sub 3}AlC precipitates as fine needle-like or granular shape in the solution treated matrix. •Ti{sub 2}AlC carbides precipitate during the solid state phase transformation process.

  5. Hot working mechanisms and texture development in Mg-3Sn-2Ca-0.4Al alloy

    International Nuclear Information System (INIS)

    Dharmendra, C.; Rao, K.P.; Prasad, Y.V.R.K.; Hort, N.; Kainer, K.U.

    2012-01-01

    Hot deformation mechanisms in Mg-3Sn-2Ca (TX32) alloy containing 0.4% Al are evaluated in the temperature and strain rate ranges of 300–500 °C and 0.0003–10 s −1 using processing map and kinetic analysis. The evolution of microstructure and texture during high temperature compression of the alloy has been studied using an electron back scatter diffraction (EBSD) technique. The processing map for hot working revealed two domains of dynamic recrystallization (DRX) occurring in the temperature and strain rate ranges of: (1) 300–360 °C and 0.0003–0.001 s −1 and (2) 400–500 °C and 0.005–0.7 s −1 , which are the two safe hot workability windows for this alloy. A regime of flow instability occurs at higher strain rates and lower temperatures where adiabatic shear banding and flow localization are the microstructural manifestations. The onset of DRX during compression at lower temperatures and strain rates (Domain 1) resulted in a fine, partially recrystallized and necklaced grain microstructure along with a texture where the basal poles are spread along 30° from the compression direction. Specimens deformed at temperatures higher than 450 °C (Domain 2) resulted in a fully recrystallized microstructure and an almost random crystallographic texture, which was attributed to the significant occurrence of pyramidal slip and associated cross-slip. -- Highlights: ► Processing map revealed two DRX domains for hot working of Mg-3Sn-2Ca-0.4Al alloy. ► The alloy exhibited flow instability at lower temperatures and higher strain rates. ► Activation energy values for deformation are high due to the back stress. ► Basal poles spread around 30° to the compression axis for Domain 1 peak condition. ► Texture got randomized at high temperature and strain rate conditions in Domain 2.

  6. Modeling and simulation of deformation and fracture behavior of components made of fully lamellar {gamma}TiAl alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kabir, Mohammad Rizviul [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung

    2008-07-01

    The present work deals with the modeling and simulation of deformation and fracture behavior of fully lamellar {gamma}TiAl alloy; focusing on understanding the variability of local material properties and their influences on translamellar fracture. Afracture model has been presented that takes the inhomogeneity of the local deformation behavior of the lamellar colonies as well as the variability in fracture strength and toughness into consideration. To obtain the necessary model parameters, a hybrid methodology of experiments and simulations has been adopted. The experiments were performed at room temperature that demonstrates quasi-brittle response of the TiAl polycrystal. Aremarkable variation in stress-strain curves has been found in the tensile tests. Additional fracture tests showed significant variations in crack initiation and propagation during translamellar fracture. Analyzing the fracture surfaces, the micromechanical causes of these macroscopic scatter have been explained. The investigation shows that the global scatter in deformation and fracture response is highly influenced by the colony orientation and tilting angle with respect to the loading axis. The deformation and fracture behavior have been simulated by a finite element model including the material decohesion process described by a cohesive model. In order to capture the scatter of the macroscopic behavior, a stochastic approach is chosen. The local variability of stressstrain in the polycrystal and the variability of fracture parameters of the colonies are implemented in the stochastic approach of the cohesive model. It has been shown that the proposed approach is able to predict the stochastic nature of crack initiation and propagation as observed from the experiments. The global specimen failure with stable or unstable crack propagation can be explained in terms of the local variation of material properties. (orig.)

  7. Effect of step-aging on the fracture toughness of Ti-15V-3Cr-3Sn-3Al alloy

    International Nuclear Information System (INIS)

    Niwa, Naotake

    1993-01-01

    Development and an application of a new high-low step-aging to improve the fracture toughness-strength balance of a Ti-15V-3Cr-3Sn-3Al alloy are studied. The high-low step-aging of aging at higher temperatures followed by aging at lower temperatures produces bi-modal microstructure composed of coarse and fine alpha precipitates in beta matrix. It greatly improves fracture toughness-strength balance compared with aging at a single temperature. Homogeneous distribution of coarse alpha precipitates produced by adding pre-aging at 573K before the high-low step-aging tends to reduce the superiority of the bi-modal microstructure in fracture toughness. The improvement is provided by the formation of microcracks and voids in the coarse alpha precipitates and rugged crack propagation due to the uneven microstructure. The high-low step-aging is applied to a TIG weldment of the alloy to improve the mechanical properties of the weldment. In the TIG weldment, strength of a fusion zone becomes much higher than that of a base metal after aging at a single temperature because of different aging response. In the first high temperature aging of the high low step-aging, coarse alpha particles that strengthen little and suppress strengthening by fine alpha precipitation in low temperature re-aging, precipitate more in fusion zone than in base metal because of the enhancement of aging in fusion zone. Therefore, strengthening of fusion zone in re-aging is less than in the base metal, resulting in comparable strength between the fusion zone and the base metal after re-aging. The bi-modal microstructure produced by the step-aging also improves, the, fracture toughness of the fusion zone of the weldment

  8. Effect of a ZrO{sub 2} coating deposited by the sol–gel method on the resistance of FeCrAl alloy in high-temperature oxidation conditions

    Energy Technology Data Exchange (ETDEWEB)

    Chęcmanowski, Jacek Grzegorz, E-mail: jacek.checmanowski@pwr.wroc.pl [Wrocław University of Technology, Faculty of Chemistry, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław (Poland); Szczygieł, Bogdan, E-mail: bogdan.szczygiel@pwr.wroc.pl [Wrocław University of Technology, Faculty of Chemistry, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław (Poland)

    2013-05-15

    One-, three- and five-layer protective ZrO{sub 2} coatings were deposited on a FeCrAl alloy base by the sol–gel method. A zirconium(IV) isopropoxide isopropanol complex was used as the zirconium precursor. It has been shown that zirconium in the amount of 0.3–0.5 wt.% improves the resistance of FeCrAl alloy in high-temperature oxidation conditions (in air at T = 1060 °C for t = 2400 h). Even a very low Zr content affects the morphology, porosity and composition of the forming scale (SEM, EDS). An analysis of the chemical composition of the material after oxidation indicated to-core Zr diffusion. The presence of zirconium prevents catastrophic corrosion of the FeCrAl alloy during oxidation. In the case of the alloy without the reactive element (Zr) this type of corrosion occurred after about 1800 h. The oxidation of the FeCrAl alloy covered with ZrO{sub 2} coatings proceeds in three stages. In the first stage, lasting about 50 h, the mass of the sample grows rapidly, then for 700 h the mass changes minimally and in the third stage the oxidation proceeds according to a parabolic dependence. The presence of Zr on the surface of the FeCrAl alloy significantly contributes to the protective effect of the coatings. - Highlights: ► Multilayer ZrO{sub 2} coatings were deposited on FeCrAl alloy by sol–gel method. ► Study of alloy composition indicates to-core Zr diffusion in high temperature. ► Even very low content affects morphology and porosity of forming scale. ► Zirconium improves the resistance of FeCrAl alloy in high temperature conditions. ► Presence of ZrO{sub 2} prevents catastrophic corrosion of FeCrAl alloy during oxidation.

  9. New approaches to the preparation of PαMS beads as mandrels for NIF-scale target capsules

    International Nuclear Information System (INIS)

    Cook, R.; Buckley, S.R.; Fearon, E.; Letts, S.A.

    1999-01-01

    The authors report on a new method using heated density gradient columns for preparing spherical poly(αmethylstyrene) (PαMS) bead mandrels for inertial confinement fusion spherical shell targets. Using 1,2 propane diol/glycerol mixtures, stable density gradient columns for supporting PαMS beads can be prepared at temperatures as high as 150 C. At these temperatures plasticized commercial beads become fluid and spherical, however loss of the plasticizer and very low molecular weight components of the bead due to limited solubility in the column fluid leads to surface finish problems. The authors also present results on PαMS beads prepared in an aqueous bath batch mode. Using these techniques beads with maximum out-of-rounds less than 5 microm have been produced

  10. Hot working mechanisms and texture development in Mg-3Sn-2Ca-0.4Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dharmendra, C. [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong SAR (China); Rao, K.P., E-mail: mekprao@cityu.edu.hk [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong SAR (China); Prasad, Y.V.R.K. [Processingmaps.com (formerly at City University of Hong Kong) (Hong Kong); Hort, N.; Kainer, K.U. [Helmholtz-Zentrum Geesthacht, Institute of Materials Research, Magnesium Innovation Centre, Max-Planck-Strasse 1, Geesthact 21502 (Germany)

    2012-10-15

    Hot deformation mechanisms in Mg-3Sn-2Ca (TX32) alloy containing 0.4% Al are evaluated in the temperature and strain rate ranges of 300-500 Degree-Sign C and 0.0003-10 s{sup -1} using processing map and kinetic analysis. The evolution of microstructure and texture during high temperature compression of the alloy has been studied using an electron back scatter diffraction (EBSD) technique. The processing map for hot working revealed two domains of dynamic recrystallization (DRX) occurring in the temperature and strain rate ranges of: (1) 300-360 Degree-Sign C and 0.0003-0.001 s{sup -1} and (2) 400-500 Degree-Sign C and 0.005-0.7 s{sup -1}, which are the two safe hot workability windows for this alloy. A regime of flow instability occurs at higher strain rates and lower temperatures where adiabatic shear banding and flow localization are the microstructural manifestations. The onset of DRX during compression at lower temperatures and strain rates (Domain 1) resulted in a fine, partially recrystallized and necklaced grain microstructure along with a texture where the basal poles are spread along 30 Degree-Sign from the compression direction. Specimens deformed at temperatures higher than 450 Degree-Sign C (Domain 2) resulted in a fully recrystallized microstructure and an almost random crystallographic texture, which was attributed to the significant occurrence of pyramidal slip and associated cross-slip. -- Highlights: Black-Right-Pointing-Pointer Processing map revealed two DRX domains for hot working of Mg-3Sn-2Ca-0.4Al alloy. Black-Right-Pointing-Pointer The alloy exhibited flow instability at lower temperatures and higher strain rates. Black-Right-Pointing-Pointer Activation energy values for deformation are high due to the back stress. Black-Right-Pointing-Pointer Basal poles spread around 30 Degree-Sign to the compression axis for Domain 1 peak condition. Black-Right-Pointing-Pointer Texture got randomized at high temperature and strain rate conditions in

  11. Effect of Various SPD Techniques on Structure and Superplastic Deformation of Two Phase MgLiAl Alloy

    Science.gov (United States)

    Dutkiewicz, Jan; Bobrowski, Piotr; Rusz, Stanislav; Hilser, Ondrej; Tański, Tomasz A.; Borek, Wojciech; Łagoda, Marek; Ostachowski, Paweł; Pałka, Paweł; Boczkal, Grzegorz; Kuc, Dariusz; Mikuszewski, Tomasz

    2018-03-01

    MgLiAl alloy containing 9 wt% Li and 1.5% Al composed of hexagonal α and bcc β phases was cast under protecting atmosphere and hot extruded. Various methods of severe plastic deformation were applied to study their effect on structure and grain refinement. Rods were subjected to 1-3 passes of Twist Channel Angular Pressing TCAP (with helical component), cyclic compression to total strain ɛ = 5 using MAXStrain Gleeble equipment, both performed at temperature interval 160-200 °C and, as third SPD method, KOBO type extrusion at RT. The TCAP pass resulted in grain refinement of α phase from 30 μm down to about 2 μm and that of β phase from 12 to 5 μm. Maxstrain cycling 10 × up to ɛ = 5 led to much finer grain size of 300 nm. KOBO method performed at RT caused average grain size refinement of α and β phases down to about 1 μm. Hardness of alloy decreased slightly with increasing number of TCAP passes due to increase of small void density. It was higher after MAXStrain cycling and after KOBO extrusion. TEM studies after TCAP passes showed higher dislocation density in the β region than in the α phase. Crystallographic relationship (001) α|| (110) β indicated parallel positioning of slip planes of both phases. Electron diffraction technique confirmed increase of grain misorientation with number of TCAP passes. Stress/strain curves recorded at temperature 200 °C showed superplastic forming after 1st and 3rd TCAP passes with better superplastic properties due to higher elongation with increasing number of passes. Values of strain rate sensitivity coefficient m were calculated at 0.29 after 3rd TCAP pass for strain rate range 10-5 to 5 × 10-3 s-1. Deformation by MAXStrain cycling caused much more effective grain refinement with fine microtwins in α phase. Superplastic deformation was also observed in alloy deformed by KOBO method, however the value of m = 0.21 was obtained at lower temperature of deformation equal to 160 °C and deformation rate in the

  12. The correlation of the magnetic properties and the magnetocaloric effect in (Gd1-xErx)NiAl alloys

    International Nuclear Information System (INIS)

    Korte, B.J.; Pecharsky, V.K.; Gschneidner, K.A. Jr.

    1998-01-01

    A study of the magnetic properties of several (Gd 1-x Er x )NiAl alloys (where x=0, 0.30, 0.40, 0.46, 0.50, 0.55, 0.60, 0.80, and 1.00) was undertaken using both ac and dc magnetic and heat capacity measurements in an attempt to understand the table-like magnetocaloric effect previously observed in (Gd 0.54 Er 0.46 )NiAl. Results indicate the presence of both antiferromagnetic and ferromagnetic ordering processes in all alloys containing Gd. For ErNiAl, a metamagnetic transition from an antiferromagnetic ground state was observed. Within each alloy, several magnetic transitions occur over a temperature range from 10 K [in (Gd 0.20 Er 0.80 )NiAl] up to 35 K (in GdNiAl), with all but the lowest temperature transition shifting to higher temperatures with increasing Gd content. The change in magnetic entropy (ΔS mag ) induced by a change in field is observed to peak around the Nacute eel temperature for ErNiAl while gradually broadening and shifting toward the Curie temperature as the Gd content is increased. For Gd-rich alloys, a significant contribution to ΔS mag is observed at both the low and high temperature transitions, resulting in a rounded, skewed caret-like temperature profile of the magnetocaloric effect. Factors, which are believed to contribute to this effect, include the presence and temperature spacing of multiple zero-field transitions, which most likely result from competing anisotropy and exchange interactions within a frustrated hexagonal spin lattice. This leads to broad peaks in the magnetic heat capacity that span several transition temperatures, providing for a substantial ΔS mag over an extended temperature range. This characteristic is desired for application to magnetic refrigeration, where certain thermodynamic cycles (e.g., Ericsson cycle) require specific temperature profiles of the magnetocaloric effect in refrigerant materials (e.g., a constant change in magnetic entropy as a function of temperature within the region of cooling). In

  13. Electrochemical corrosion behaviour of Mg-Al alloys with thermal spray Al/SiCp composite coatings; Comportamiento a la corrosion electroquimica de aleaciones MgAl con recubrimientos de materiales compuestos Al/SiCp mediante proyeccion termica

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A.; Feliu Jr, S.; Merino, M. C.; Mohedano, M.; Casajus, P.; Arrabal, R.

    2010-07-01

    The corrosion protection of Mg-Al alloys by flame thermal spraying of Al/SiCp composite coatings was evaluated by electrochemical impedance spectroscopy in 3.5 wt.% NaCl solution. The volume fraction of SiC particles (SiCp) varied between 5 and 30%. The as-sprayed Al/SiCp composite coatings revealed a high number of micro-channels, largely in the vicinity of the SiC particles, that facilitated the penetration of the electrolyte and the subsequent galvanic corrosion of the magnesium substrates. The application of a cold-pressing post-treatment reduced the degree of porosity of the coatings and improved the bonding at the coating/substrate and Al/SiC interfaces. This resulted in improved corrosion resistance of the coated specimens. The effectiveness of the coatings slightly decreased with the addition of 5-30 vol.% SiCp compared with the un reinforced thermal spray aluminium coatings. (Author) 31 refs.

  14. Nicotinic acid as a nontoxic corrosion inhibitor for hot dipped Zn and Zn-Al alloy coatings on steels in diluted hydrochloric acid

    Energy Technology Data Exchange (ETDEWEB)

    Ju Hong [Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China); Graduate School, Chinese Academy of Sciences, Beijing 100039 (China); Li Yan [Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China)], E-mail: yanlee@ms.qdio.ac.cn

    2007-11-15

    The inhibition effect of nicotinic acid for corrosion of hot dipped Zn and Zn-Al alloy coatings in diluted hydrochloric acid was investigated using quantum chemistry analysis, weight loss test, electrochemical measurement, and scanning electronic microscope (SEM) analysis. Quantum chemistry calculation results showed that nicotinic acid possessed planar structure with a number of active centers, and the populations of the Mulliken charge, the highest occupied molecular orbital (HOMO), and the lowest unoccupied molecular orbital (LUMO) were found mainly focused around oxygen and nitrogen atoms, and the cyclic of the benzene as well. The results of weight loss test and electrochemical measurement indicated that inhibition efficiency (IE%) increased with inhibitor concentration, and the highest inhibition efficiency was up to 96.7%. The corrosion inhibition of these coatings was discussed in terms of blocking the electrode reaction by adsorption of the molecules at the active centers on the electrode surface. It was found that the adsorption of nicotinic acid on coating surface followed Langmuir adsorption isotherm with single molecular layer, and nicotinic acid adsorbed on the coating surface probably by chemisorption. Nicotinic acid, therefore, can act as a good nontoxic corrosion inhibitor for hot dipped Zn and Zn-Al alloy coatings in diluted hydrochloric acid solution.

  15. Modelling and optimization of cut quality during pulsed Nd:YAG laser cutting of thin Al-alloy sheet for straight profile

    Science.gov (United States)

    Sharma, Amit; Yadava, Vinod

    2012-02-01

    Thin sheets of aluminium alloys are widely used in aerospace and automotive industries for specific applications. Nd:YAG laser beam cutting is one of the most promising sheetmetal cutting process for cutting sheets for any profile. Al-alloy sheets are difficult to cut by laser beam because of its highly reflective nature. This paper presents modelling and optimization of cut quality during pulsed Nd:YAG laser cutting of thin Al-alloy sheet for straight profile. In the present study, four input process parameters such as oxygen pressure, pulse width, pulse frequency, and cutting speed and two output parameters such as average kerf taper ( Ta) and average surface roughness ( Ra) are considered. The hybrid approach comprising of Taguchi methodology (TM) and response surface methodology (RSM) is used for modelling whereas multi-objective optimization is performed using hybrid approach of TM and grey relational analysis (GRA) coupled with entropy measurement methodology. The entropy measurement methodology is employed for the calculation of weight corresponding to each quality characteristic. The results indicate that the hybrid approaches applied for modelling and optimization of the LBC process are reasonable.

  16. TEM and HRTEM study of oxide particles in an Al-alloyed high-Cr oxide dispersion strengthened ferritic steel with Hf addition

    Energy Technology Data Exchange (ETDEWEB)

    Dou, Peng, E-mail: doup@tsinghua.edu.cn [School of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kimura, Akihiko, E-mail: kimura@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kasada, Ryuta, E-mail: r-kasada@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Okuda, Takanari, E-mail: okuda.takanari@kki.kobelco.com [Kobelco Research Institute, 1-5-5 Takatsukadai, Nishi-ku, Kobe, Hyogo 651-2271 (Japan); Inoue, Masaki, E-mail: inoue.masaki@jaea.go.jp [Advanced Nuclear System R& D Directorate, Japan Atomic Energy Agency, 4002 Narita, O-arai, Ibaraki 311-1393 (Japan); Ukai, Shigeharu, E-mail: s-ukai@eng.hokudai.ac.jp [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-ku, Sapporo 060-8628 (Japan); Ohnuki, Somei, E-mail: ohnuki@eng.hokudai.ac.jp [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-ku, Sapporo 060-8628 (Japan); Fujisawa, Toshiharu, E-mail: fujisawa@esi.nagoya-u.ac.jp [EcoTopia Science Institute, Nagoya University, Furo, Chikusa-ku, Nagoya 464-8603 (Japan); Abe, Fujio, E-mail: ABE.Fujio@nims.go.jp [Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Jiang, Shan, E-mail: js93518@gmail.com [School of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Yang, Zhigang, E-mail: zgyang@tsinghua.edu.cn [Key Laboratory of Advanced Materials (MOE), School of Materials Sciences and Engineering, Tsinghua University, Beijing 100084 (China)

    2017-03-15

    The nanoparticles in an Al-alloyed high-Cr oxide dispersion strengthened (ODS) ferritic steel with Hf addition, i.e., SOC-16 (Fe-15Cr-2W-0.1Ti-4Al-0.62Hf-0.35Y{sub 2}O{sub 3}), have been examined by transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM). Relative to an Al-alloyed high-Cr ODS ferritic steel without Hf addition, i.e., SOC-9 (Fe-15.5Cr-2W-0.1Ti-4Al-0.35Y{sub 2}O{sub 3}), the dispersion morphology and coherency of the oxide nanoparticles in SOC-16 were significantly improved. Almost all the small nanoparticles (diameter <10 nm) in SOC-16 were found to be consistent with cubic Y{sub 2}Hf{sub 2}O{sub 7} oxides with the anion-deficient fluorite structure and coherent with the bcc steel matrix. The larger particles (diameter >10 nm) were also mainly identified as cubic Y{sub 2}Hf{sub 2}O{sub 7} oxides with the anion-deficient fluorite structure. The results presented here are compared with those of SOC-9 with a brief discussion of the underlying mechanisms of the unusual thermal and irradiation stabilities of the oxides as well as the superior strength, excellent irradiation tolerance and extraordinary corrosion resistance of SOC-16.

  17. Enhanced magnetocaloric properties and critical behavior of (Fe0.72Cr0.28)3Al alloys for near room temperature cooling

    International Nuclear Information System (INIS)

    Sharma, V; Maheshwar Repaka, D V; Chaudhary, V; Ramanujan, R V

    2017-01-01

    Magnetic cooling is an environmentally friendly, energy efficient, thermal management technology relying on high performance magnetocaloric materials (MCM). Current research has focused on low cost, corrosion resistant, rare earth (RE) free MCMs. We report the structural and magnetocaloric properties of novel, low cost, RE free, iron based (Fe 0.72 Cr 0.28 ) 3 Al alloys. The arc melted buttons and melt spun ribbons possessed the L2 1 crystal structure and B2 crystal structure, respectively. A notable enhancement of 33% in isothermal entropy change (−Δ S m ) and 25% increase in relative cooling power (RCP) for the ribbons compared to the buttons can be attributed to higher structural disorder in the Fe–Cr and Fe–Al sub-lattices of the B2 structure. The critical behavior was investigated using modified Arrott plots, the Kouvel–Fisher plot and the critical isotherm technique; the critical exponents were found to correspond to the short-range order 3D Heisenberg model. The field and temperature dependent magnetization curves of (Fe 0.72 Cr 0.28 ) 3 Al alloys revealed their soft magnetic nature with negligible hysteresis. Thus, these alloys possess promising performance attributes for near room temperature magnetic cooling applications. (paper)

  18. Enhanced magnetocaloric properties and critical behavior of (Fe0.72Cr0.28)3Al alloys for near room temperature cooling

    Science.gov (United States)

    Sharma, V.; Maheshwar Repaka, D. V.; Chaudhary, V.; Ramanujan, R. V.

    2017-04-01

    Magnetic cooling is an environmentally friendly, energy efficient, thermal management technology relying on high performance magnetocaloric materials (MCM). Current research has focused on low cost, corrosion resistant, rare earth (RE) free MCMs. We report the structural and magnetocaloric properties of novel, low cost, RE free, iron based (Fe0.72Cr0.28)3Al alloys. The arc melted buttons and melt spun ribbons possessed the L21 crystal structure and B2 crystal structure, respectively. A notable enhancement of 33% in isothermal entropy change (-ΔS m) and 25% increase in relative cooling power (RCP) for the ribbons compared to the buttons can be attributed to higher structural disorder in the Fe-Cr and Fe-Al sub-lattices of the B2 structure. The critical behavior was investigated using modified Arrott plots, the Kouvel-Fisher plot and the critical isotherm technique; the critical exponents were found to correspond to the short-range order 3D Heisenberg model. The field and temperature dependent magnetization curves of (Fe0.72Cr0.28)3Al alloys revealed their soft magnetic nature with negligible hysteresis. Thus, these alloys possess promising performance attributes for near room temperature magnetic cooling applications.

  19. Self-healing Li-Al layered double hydroxide conversion coating modified with aspartic acid for 6N01 Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Caixia; Luo, Xiaohu; Pan, Xinyu; Liao, Liying; Wu, Xiaosong; Liu, Yali, E-mail: yaliliu@hnu.edu.cn

    2017-02-01

    Highlights: • A self-healing chrome-free Li-Al layered double hydroxide conversion coating modified with Aspartic acid was prepared. • One-step conversion coating formed by simple immersion in a conversion solution for a short time and a low temperature. • The conversion coating had excellent corrosion resistance. • The possible mechanism via exchange/self-assembly of the conversion coating was proposed in this paper. - Abstract: A self-healing Li-Al layered double hydroxide conversion coating (LCC) modified with aspartic acid (ALCC) was prepared on 6N01 Al alloy for corrosion protection. Scanning electron microscopy (SEM) showed that a compact thin film has been successfully formed on the alloy. X-ray diffraction (XRD) and FT-IR spectra proved that species of aspartic acid anions were successfully intercalated into LCC. Potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and neutral salt spray (NSS) testing showed that the resultant ALCC could provide effective corrosion protection for the Al alloy. During immersion of the ALCC-coated alloy in 3.5% NaCl solution, new film was formed in the area of artificially introduced scratch, indicating its self-healing capability. XPS results demonstrated that Cl- anions exchange partial Asp anions according to the change content of element on conversion coating. From the above results, the possible mechanism via exchange/self-assembly was proposed to illustrate the phenomenon of self-healing.

  20. Heterogeneous nucleation of Mg2Si on Sr11Sb10 nucleus in Mg–x(3.5, 5 wt.%)Si–1Al alloys

    International Nuclear Information System (INIS)

    Wang, Hui-Yuan; Chen, Lei; Liu, Bo; Li, Xiao-Ran; Wang, Jin-Guo; Jiang, Qi-Chuan

    2012-01-01

    After combined additions of Sr and Sb, most primary Mg 2 Si crystals in Mg–3.5Si–1Al and Mg–5Si–1Al alloys transformed from equiaxed-dendritic shapes to octahedral morphologies; while eutectic phases also changed from Chinese script to short rod-shapes. The mechanisms of complex modification of Sr and Sb were attributed to the heterogeneous nucleation of primary Mg 2 Si on Sr 11 Sb 10 nucleus, together with change in growth manners caused by incorporation of Sb in Mg 2 Si crystals. -- Highlights: ► The Sr 11 Sb 10 is the heterogeneous nucleation of primary Mg 2 Si in Mg–3.5Si–1Al alloys. ► Some Sb atoms were incorporated by substituting Si which changed growth manners of primary Mg 2 Si. ► Primary Mg 2 Si transformed from equiaxed-dendritic to octahedral after modification. ► Eutectic phases changed from Chinese script to short rod-shapes after modification.

  1. Oxide Morphology of a FeCrAl Alloy, Kanthal APMT, Following Extended Aging in Air at 300 °C to 600 °C

    Science.gov (United States)

    Li, Nan; Parker, Stephen S.; Wood, Elizabeth S.; Nelson, Andrew T.

    2018-05-01

    Iron-chromium-aluminum (FeCrAl) alloys are of interest to the nuclear materials community due to their resistance to high-temperature steam oxidation under accident conditions. The present work investigates oxide formation at temperatures relevant to light water reactor cladding operation following extended aging to assess growth kinetics, chemical composition, and microstructure of oxide formation on a commercial FeCrAl alloy, Fe-21 wt pct Cr-5 wt pct Al-3 wt pct Mo (Kanthal APMT). Aging treatments were performed for 100 to 1000 hours in stagnant air at 300 °C, 400 °C, 500 °C, and 600 °C, respectively. Oxide growth behavior under the investigated conditions follows a logarithmic time dependence. When the oxidization temperature is 400 °C or below, the oxide is amorphous. At 500 °C, isolated crystalline regions start to appear during short period aging time and expand with extended exposures. Crystalline α-Al2O3 oxide film develops at 600 °C and the correlated logarithmic rate constant decreases significantly, indicating enhanced oxidation resistance of the formed oxide film. In addition, Mo segregation at grain boundaries has been observed when the aging temperature exceeds 500 °C. The results of this study can be viewed as an upper bounding result for potential oxide coarsening during reactor operation.

  2. Self-healing Li-Al layered double hydroxide conversion coating modified with aspartic acid for 6N01 Al alloy

    International Nuclear Information System (INIS)

    Zhang, Caixia; Luo, Xiaohu; Pan, Xinyu; Liao, Liying; Wu, Xiaosong; Liu, Yali

    2017-01-01

    Highlights: • A self-healing chrome-free Li-Al layered double hydroxide conversion coating modified with Aspartic acid was prepared. • One-step conversion coating formed by simple immersion in a conversion solution for a short time and a low temperature. • The conversion coating had excellent corrosion resistance. • The possible mechanism via exchange/self-assembly of the conversion coating was proposed in this paper. - Abstract: A self-healing Li-Al layered double hydroxide conversion coating (LCC) modified with aspartic acid (ALCC) was prepared on 6N01 Al alloy for corrosion protection. Scanning electron microscopy (SEM) showed that a compact thin film has been successfully formed on the alloy. X-ray diffraction (XRD) and FT-IR spectra proved that species of aspartic acid anions were successfully intercalated into LCC. Potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and neutral salt spray (NSS) testing showed that the resultant ALCC could provide effective corrosion protection for the Al alloy. During immersion of the ALCC-coated alloy in 3.5% NaCl solution, new film was formed in the area of artificially introduced scratch, indicating its self-healing capability. XPS results demonstrated that Cl- anions exchange partial Asp anions according to the change content of element on conversion coating. From the above results, the possible mechanism via exchange/self-assembly was proposed to illustrate the phenomenon of self-healing.

  3. Self-healing Li-Al layered double hydroxide conversion coating modified with aspartic acid for 6N01 Al alloy

    Science.gov (United States)

    Zhang, Caixia; Luo, Xiaohu; Pan, Xinyu; Liao, Liying; Wu, Xiaosong; Liu, Yali

    2017-02-01

    A self-healing Li-Al layered double hydroxide conversion coating (LCC) modified with aspartic acid (ALCC) was prepared on 6N01 Al alloy for corrosion protection. Scanning electron microscopy (SEM) showed that a compact thin film has been successfully formed on the alloy. X-ray diffraction (XRD) and FT-IR spectra proved that species of aspartic acid anions were successfully intercalated into LCC. Potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and neutral salt spray (NSS) testing showed that the resultant ALCC could provide effective corrosion protection for the Al alloy. During immersion of the ALCC-coated alloy in 3.5% NaCl solution, new film was formed in the area of artificially introduced scratch, indicating its self-healing capability. XPS results demonstrated that Cl- anions exchange partial Asp anions according to the change content of element on conversion coating. From the above results, the possible mechanism via exchange/self-assembly was proposed to illustrate the phenomenon of self-healing.

  4. Effects of Insert Metal Type on Interfacial Microstructure During Dissimilar Joining of TiAl Alloy to SCM440 by Friction Welding

    Science.gov (United States)

    Park, Jong-Moon; Kim, Ki-Young; Kim, Kyoung-Kyun; Ito, Kazuhiro; Takahashi, Makoto; Oh, Myung-Hoon

    2018-03-01

    Although the welding zone of direct bonding between a TiAl alloy and SCM440 can be obtained by friction welding, martensitic transformation and the formation of intermetallic compounds (IMCs) and cracks result in a lower tensile strength of the joints relative to those of other welding techniques. Insert metals were used as a buffer layer to relieve stress while increasing the bond strength. In this study, the microstructure and mechanical properties on welded joints of a TiAl alloy and SCM440 with various insert metals, were investigated. The TiAl/Cu/SCM440 and TiAl/Ni/SCM440 joints were fabricated using a servo-motor-type friction welding machine. As a result, it was confirmed that the formation of a welding flash was dependent on the insert metal type, and the strength of the base metal. At the TiAl/Cu/SCM440 interface, the formation of IMCs CuTiAl and Cu2TiAl was observed at TiAl/Cu, while no IMC formation was observed at Cu/SCM440. On the other hand, at the TiAl/Ni/SCM440 interface, several IMCs with more than 100 μm thickness were found, and roughly two compositions, viz., Ti2NiAl3 and TiNi2Al, were observed at the TiAl/Ni interface. At the Ni/SCM440 interface, 10 μm-thick FeNi and others were found.

  5. Numerical investigation of room-temperature deformation behavior of a duplex type γTiAl alloy using a multi-scale modeling approach

    International Nuclear Information System (INIS)

    Kabir, M.R.; Chernova, L.; Bartsch, M.

    2010-01-01

    Room-temperature deformation of a niobium-rich TiAl alloy with duplex microstructure has been numerically investigated. The model links the microstructural features at micro- and meso-scale by the two-level (FE 2 ) multi-scale approach. The deformation mechanisms of the considered phases were described in the micro-mechanical crystal-plasticity model. Initial material parameters for the model were taken from the literature and validated using tensile experiments at macro-scale. For the niobium-rich TiAl alloy further adaptation of the crystal plasticity parameters is proposed. Based on these model parameters, the influences of the grain orientation, grain size, and texture on the global mechanical behavior have been investigated. The contributions of crystal deformation modes (slips and dislocations in the phases) to the mechanical response are also analyzed. The results enable a quantitative prediction of relationships between microstructure and mechanical behavior on global and local scale, including an assessment of possible crack initiation sites. The model can be used for microstructure optimization to obtain better material properties.

  6. Cu-Al alloy formation by thermal annealing of Cu/Al multilayer films deposited by cyclic metal organic chemical vapor deposition

    Science.gov (United States)

    Moon, Hock Key; Yoon, Jaehong; Kim, Hyungjun; Lee, Nae-Eung

    2013-05-01

    One of the most important issues in future Cu-based interconnects is to suppress the resistivity increase in the Cu interconnect line while decreasing the line width below 30 nm. For the purpose of mitigating the resistivity increase in the nanoscale Cu line, alloying Cu with traces of other elements is investigated. The formation of a Cu alloy layer using chemical vapor deposition or electroplating has been rarely studied because of the difficulty in forming Cu alloys with elements such as Al. In this work, Cu-Al alloy films were successfully formed after thermal annealing of Cu/Al multilayers deposited by cyclic metal-organic chemical vapor deposition (C-MOCVD). After the C-MOCVD of Cu/Al multilayers without gas phase reaction between the Cu and Al precursors in the reactor, thermal annealing was used to form Cu-Al alloy films with a small Al content fraction. The resistivity of the alloy films was dependent on the Al precursor delivery time and was lower than that of the aluminum-free Cu film. No presence of intermetallic compounds were detected in the alloy films by X-ray diffraction measurements and transmission electron spectroscopy.

  7. Effects of Insert Metal Type on Interfacial Microstructure During Dissimilar Joining of TiAl Alloy to SCM440 by Friction Welding

    Science.gov (United States)

    Park, Jong-Moon; Kim, Ki-Young; Kim, Kyoung-Kyun; Ito, Kazuhiro; Takahashi, Makoto; Oh, Myung-Hoon

    2018-05-01

    Although the welding zone of direct bonding between a TiAl alloy and SCM440 can be obtained by friction welding, martensitic transformation and the formation of intermetallic compounds (IMCs) and cracks result in a lower tensile strength of the joints relative to those of other welding techniques. Insert metals were used as a buffer layer to relieve stress while increasing the bond strength. In this study, the microstructure and mechanical properties on welded joints of a TiAl alloy and SCM440 with various insert metals, were investigated. The TiAl/Cu/SCM440 and TiAl/Ni/SCM440 joints were fabricated using a servo-motor-type friction welding machine. As a result, it was confirmed that the formation of a welding flash was dependent on the insert metal type, and the strength of the base metal. At the TiAl/Cu/SCM440 interface, the formation of IMCs CuTiAl and Cu2TiAl was observed at TiAl/Cu, while no IMC formation was observed at Cu/SCM440. On the other hand, at the TiAl/Ni/SCM440 interface, several IMCs with more than 100 μm thickness were found, and roughly two compositions, viz., Ti2NiAl3 and TiNi2Al, were observed at the TiAl/Ni interface. At the Ni/SCM440 interface, 10 μm-thick FeNi and others were found.

  8. Chemical and electrical characterisation of the segregation of Al from a CuAl alloy (90%:10% wt) with thermal anneal

    Energy Technology Data Exchange (ETDEWEB)

    Byrne, C., E-mail: conor.byrne2@mail.dcu.ie [School of Physical Sciences, Dublin City University, Dublin 9 (Ireland); Brady, A.; Walsh, L.; McCoy, A.P.; Bogan, J. [School of Physical Sciences, Dublin City University, Dublin 9 (Ireland); McGlynn, E. [School of Physical Sciences, National Centre for Plasma Science and Technology, Dublin City University, Dublin 9 (Ireland); Rajani, K.V. [School of Electronic Engineering, Dublin City University, Dublin 9 (Ireland); Hughes, G. [School of Physical Sciences, Dublin City University, Dublin 9 (Ireland); School of Physical Sciences, National Centre for Plasma Science and Technology, Dublin City University, Dublin 9 (Ireland)

    2016-01-29

    A copper–aluminium (CuAl) alloy (90%:10% wt) has been investigated in relation to segregation of the alloying element Al, from the alloy bulk during vacuum anneal treatments. X-ray photoelectron spectroscopy (XPS) measurements were used to track the surface enrichment of Al segregating from the alloy bulk during in situ ultra-high vacuum anneals. Secondary ion mass spectroscopy (SIMS) indicates a build-up of Al at the surface of the annealed alloy relative to the bulk composition. Metal oxide semiconductor (MOS) CuAl/SiO{sub 2}/Si structures show a shift in flatband voltage upon thermal anneal consistent with the segregation of the Al to the alloy/SiO{sub 2} interface. Electrical four point probe measurements indicate that the segregation of Al from the alloy bulk following thermal annealing results in a decrease in film resistivity. X-ray diffraction data shows evidence for significant changes in crystal structure upon annealing, providing further evidence for expulsion of Al from the alloy bulk. - Highlights: • CuAl alloy (90%:Al 10% wt) deposited and vacuum annealed • XPS and SIMS data show segregation of Al from the alloy bulk. • Chemical changes seen indicate the reduction of Cu oxide and growth of Al Oxide. • Electrical measurements indicate a chemical change at the metal/SiO{sub 2} interface. • All data consistent with Cu diffusion barrier layer formed.

  9. TEM and HRTEM study of oxide particles in an Al-alloyed high-Cr oxide dispersion strengthened ferritic steel with Hf addition

    International Nuclear Information System (INIS)

    Dou, Peng; Kimura, Akihiko; Kasada, Ryuta; Okuda, Takanari; Inoue, Masaki; Ukai, Shigeharu; Ohnuki, Somei; Fujisawa, Toshiharu; Abe, Fujio; Jiang, Shan; Yang, Zhigang

    2017-01-01

    The nanoparticles in an Al-alloyed high-Cr oxide dispersion strengthened (ODS) ferritic steel with Hf addition, i.e., SOC-16 (Fe-15Cr-2W-0.1Ti-4Al-0.62Hf-0.35Y 2 O 3 ), have been examined by transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM). Relative to an Al-alloyed high-Cr ODS ferritic steel without Hf addition, i.e., SOC-9 (Fe-15.5Cr-2W-0.1Ti-4Al-0.35Y 2 O 3 ), the dispersion morphology and coherency of the oxide nanoparticles in SOC-16 were significantly improved. Almost all the small nanoparticles (diameter <10 nm) in SOC-16 were found to be consistent with cubic Y 2 Hf 2 O 7 oxides with the anion-deficient fluorite structure and coherent with the bcc steel matrix. The larger particles (diameter >10 nm) were also mainly identified as cubic Y 2 Hf 2 O 7 oxides with the anion-deficient fluorite structure. The results presented here are compared with those of SOC-9 with a brief discussion of the underlying mechanisms of the unusual thermal and irradiation stabilities of the oxides as well as the superior strength, excellent irradiation tolerance and extraordinary corrosion resistance of SOC-16.

  10. Fractal dimension determined through optical and scanning electron microscopy on FeCrAl alloy after polishing, erosion, and oxidizing processes

    Energy Technology Data Exchange (ETDEWEB)

    Guzman-Castaneda, J.I.; Garcia-Borquez, A. [Instituto Politecnico Nacional, ESFM, 07738 Mexico D.F. (Mexico); Arizabalo-Salas, R.D. [Instituto Mexicano del Petroleo, Direccion de Investigacion y Posgrado, 07730 Mexico D.F. (Mexico)

    2012-06-15

    Optical and scanning electron microscopy (OM and SEM) are techniques that are normally used for 2D-analysis of surface features. By fractal dimension analysis of the gray-scale OM and SEM images, it is possible to get quantitative topographical measurements. In this work, three different surface topographies (polished, eroded, and oxidized) were analyzed on FeCrAl alloy by OM and SEM. Clear surface topographical changes can be qualitatively observed. In order to quantify such changes, two steps were followed: (i) a gray-scale digitalization from each image was used to reproduce topographical features on the analyzed surface, and (ii) from this information, the fractal dimension (D) was determined using fractal3e software. The fractal dimension determined in this form follows coherently the topographical changes produced on the FeCrAl alloy after polishing, erosion, and oxidizing processes. The variations of fractal dimension values against the temperature of the oxidizing processes reflect well the oxide growth changes. Moreover, a minimum D-value is registered at 750 C, which corresponds to the {delta}-{theta} alumina phase transition temperature as determined by differential thermal analysis (DTA) on the same alloy. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. In Situ Metrology for the Corrective Polishing of Replicating Mandrels, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The International X-Ray observatory (IXO) is due to be launched in 2021. The core of the instrument is a very large (3.2 meter diameter) Wolter I optic, to be...

  12. Fabrication Technology for X-Ray Optics and Mandrels, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — NASA has a cross-project need for large format aspheric x-ray optics, which, demonstrate exceptionally low periodic surface errors. Available technologies to both...

  13. Effect of particle size on the friction welding of Al2O3 reinforced 6160 Al alloy composite and SAE 1020 steel

    International Nuclear Information System (INIS)

    Hascalik, Ahmet; Orhan, Nuri

    2007-01-01

    The aim of this study is to investigate the feasibility of joining Al 2 O 3 reinforced Al alloy composite to SAE 1020 steel by rotational friction welding. The aluminum-based metal matrix composite (MMC) material containing 5, 10 and 15 vol% Al 2 O 3 particles with average particle sizes of 30 and 60 μm was produced by powder metallurgy technique. The integrity of the joints has been investigated by optical and scanning electron microscopy, while the mechanical properties assessment included microhardness and shear tests. Results indicated that Al/Al 2 O 3 composite could be joined to SAE 1020 steel by friction welding. However, it was pointed out that the quality of the joint was effected negatively with the increase in particle size and volume percentage of the oxide particles in the MMC

  14. Microstructure evolution and coercivity enhancement in Nd-Fe-B thin films diffusion-processed by R-Al alloys (R=Nd, Pr)

    Science.gov (United States)

    Xie, Yigao; Yang, Yang; Zhang, Tongbo; Fu, Yanqing; Jiang, Qingzheng; Ma, Shengcan; Zhong, Zhenchen; Cui, Weibin; Wang, Qiang

    2018-05-01

    Diffusion process by Nd-Al and Pr-Al alloys was compared and investigated in Nd-Fe-B thin films. Enhanced coercivity 2.06T and good squareness was obtained by using Pr85Al15 and Nd85Al15 alloys as diffusion sources. But the coercivity of diffusion-processed thin films by Pr70Al30 and Pr55Al45 alloys decreased to 2.04T and 1.82T. High ambient coercivity of 2.26T was achieved in diffusion-processed thin film by Nd70Al30 leading to an improved coercivity thermal stability because Nd2Fe14B grains were enveloped by Nd-rich phase as seen by transmission electron microscopy Nd-loss image. Meanwhile, microstructure-dependent parameters α and Neff were improved. However, high content of Al in diffusion-processed thin film by Nd55Al45 lead to degraded texture and coercivity.

  15. Significance of stacking fault energy on microstructural evolution in Cu and Cu-Al alloys processed by high-pressure torsion

    Science.gov (United States)

    An, X. H.; Lin, Q. Y.; Wu, S. D.; Zhang, Z. F.; Figueiredo, R. B.; Gao, N.; Langdon, T. G.

    2011-09-01

    Disks of pure Cu and several Cu-Al alloys were processed by high-pressure torsion (HPT) at room temperature through different numbers of turns to systematically investigate the influence of the stacking fault energy (SFE) on the evolution of microstructural homogeneity. The results show there is initially an inhomogeneous microhardness distribution but this inhomogneity decreases with increasing numbers of turns and the saturation microhardness increases with increasing Al concentration. Uniform microstructures are more readily achieved in materials with high or low SFE than in materials with medium SFE, because there are different mechanisms governing the microstructural evolution. Specifically, recovery processes are dominant in high or medium SFE materials, whereas twin fragmentation is dominant in materials having low SFE. The limiting minimum grain size (d min) of metals processed by HPT decreases with decreasing SFE and there is additional evidence suggesting that the dependence of d min on the SFE decreases when the severity of the external loading conditions is increased.

  16. Investigation into the use of CaZrO3 as a facecoat material in the investment casting of TiAl alloys

    International Nuclear Information System (INIS)

    Yuan, C.; Cheng, X.; Withey, P.A.

    2015-01-01

    Research was carried out to determine the interactions between the filler and stucco materials in CaZrO 3 based facecoats during shell firing as well as between the facecoat and a TiAl alloy during the casting process. A ‘flash re-melting’ technique, which gives a similar heating profile to the actual investment casting process, was used to study the phase transformations in the shell moulds. The chemical inertness of the facecoat was then investigated using a sessile drop test using a Ti–45Al–2Nb–2Mn–0.2TiB alloy. In this study, the facecoat compositions and the interaction products between metal and shells were characterized using x-ray diffraction, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). A severe interaction was found between CaZrO 3 filler and Al 2 O 3 stucco, which rapidly damaged the shell surface. As well as oxygen, zirconium and silicon ions from the shell moulds were also observed to penetrate into the TiAl metal to form (Ti, Zr) 5 (Al, Si) 3 phases in the metal/shell interfacial areas. - Highlights: • To determine the interactions between CaZrO 3 filler and stucco materials during shell firing. • To study the reaction between the CaZrO 3 facecoat and TiAl alloy during casting. • The Al 2 O 3 stucco can react with CaZrO 3 filler to form (Zr, Ca)O 2 and CaAl x O y at 1650 °C. • O, Zr and Si ions from the ceramic moulds were observed to penetrate into the TiAl metal. • The reaction products include (Ti, Zr) 5 (Al, Si) 3 and ZrAl 2 phase with high Ti ions solid solution

  17. Investigation into the use of CaZrO{sub 3} as a facecoat material in the investment casting of TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, C., E-mail: c.yuan@bham.ac.uk [School of Metallurgy and Materials, The University of Birmingham, B152TT (United Kingdom); Cheng, X. [School of Metallurgy and Materials, The University of Birmingham, B152TT (United Kingdom); School of Material Science and Engineering, Beihang University, No, 37 Xueyuan Street, Haidian District, Beijing 100191 (China); Withey, P.A. [School of Metallurgy and Materials, The University of Birmingham, B152TT (United Kingdom); Rolls-Royce plc. (United Kingdom)

    2015-04-01

    Research was carried out to determine the interactions between the filler and stucco materials in CaZrO{sub 3} based facecoats during shell firing as well as between the facecoat and a TiAl alloy during the casting process. A ‘flash re-melting’ technique, which gives a similar heating profile to the actual investment casting process, was used to study the phase transformations in the shell moulds. The chemical inertness of the facecoat was then investigated using a sessile drop test using a Ti–45Al–2Nb–2Mn–0.2TiB alloy. In this study, the facecoat compositions and the interaction products between metal and shells were characterized using x-ray diffraction, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). A severe interaction was found between CaZrO{sub 3} filler and Al{sub 2}O{sub 3} stucco, which rapidly damaged the shell surface. As well as oxygen, zirconium and silicon ions from the shell moulds were also observed to penetrate into the TiAl metal to form (Ti, Zr){sub 5}(Al, Si){sub 3} phases in the metal/shell interfacial areas. - Highlights: • To determine the interactions between CaZrO{sub 3} filler and stucco materials during shell firing. • To study the reaction between the CaZrO{sub 3} facecoat and TiAl alloy during casting. • The Al{sub 2}O{sub 3} stucco can react with CaZrO{sub 3} filler to form (Zr, Ca)O{sub 2} and CaAl{sub x}O{sub y} at 1650 °C. • O, Zr and Si ions from the ceramic moulds were observed to penetrate into the TiAl metal. • The reaction products include (Ti, Zr){sub 5}(Al, Si){sub 3} and ZrAl{sub 2} phase with high Ti ions solid solution.

  18. The influence of small SO2 additions on the corrosion behaviour of NiCrAl alloys at 1000-1100deg C

    International Nuclear Information System (INIS)

    Wasserfuhr, C.H.; Quadakkers, W.J.; Schuster, H.; Nickel, H.

    1990-06-01

    The corrosion behaviour of NiCrAl alloys in air containing small amounts of SO 2 has been investigated. The alloys containing 9-20 wt.% chromium and 6-10 wt% aluminium were oxidized in air and in air containing 1 vol% SO 2 . In addition to long term tests, the initial stages of oxidation were examined using various surface analysis techniques. The results have shown that small SO 2 additions to the test atmosphere cause a much higher oxidation rate, especially for cast alloys of low chromium and high aluminium contents. The mechanism of the deleterious effect of SO 2 on the oxidation rate was studied in two ways: measurement of the gas-metal reaction kinetics using gas chromatographical analysis of the test gas, investigation of trace amounts of sulphur in the alloy. On the basis of the results obtained, it can be shown that the high oxidation rates caused by the presence of SO 2 in the test atmosphere can be significantly reduced by increasing the chromium content of the alloy, by adding yttrium to the alloy, and by ensuring a fine-grained microstructure. (orig.) [de

  19. Numerical Research on Magnetic Field, Temperature Field and Flow Field During Melting and Directionally Solidifying TiAl Alloys by Electromagnetic Cold Crucible

    Science.gov (United States)

    Chen, Ruirun; Yang, Yaohua; Gong, Xue; Guo, Jingjie; Su, Yanqing; Ding, Hongsheng; Fu, Hengzhi

    2017-12-01

    The electromagnetic cold crucible (EMCC) technique is an effective method to melt and directionally solidify reactive and high-temperature materials without contamination. The temperature field and fluid flow induced by the electromagnetic field are very important for melting and controlling the microstructure. In this article, a 3D EMCC model for calculating the magnetic field in the charges (TiAl alloys) using the T-Ω finite element method was established and verified. Magnetic fields in the charge under different electrical parameters, positions and dimensions of the charge were calculated and analyzed. The calculated results show that the magnetic field concentrates in the skin layer, and the magnetic flux density ( B) increases with increasing of the frequency, charge diameter and current. The maximum B in the charge is affected by the position of the charge in EMCC ( h 1) and the charge height ( h 2), which emerges at the middle of coils ( h c) when the relationship of h c < h 1 + h 2 < h c + δ is satisfied. Lower frequency and smaller charge diameter can improve the uniformity of the magnetic field in the charge. Consequently, the induced uniform electromagnetic stirring weakens the turbulence and improves temperature uniformity in the vicinity of the solid/liquid (S/L) interface, which is beneficial to forming a planar S/L interface during directional solidification. Based on the above conclusions, the TiAlNb alloy was successfully melted with lower power consumption and directionally solidified by the square EMCC.

  20. In situ observation of fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy at 750 °C

    International Nuclear Information System (INIS)

    Min, Zhang; Xi-ping, Song; Long, Yu; Hong-liang, Li; Ze-hui, Jiao; Hui-chen, Yu

    2015-01-01

    In this paper, the fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy with nearly lamellar microstructure was studied by in situ scanning electron microscope observation at 750 °C. Dog-bone shaped specimens with a single-edge notch were used in the test. The results showed that the fatigue crack initiated first at the central portion of the notch, and then shifted to the edge portion. As the cycle numbers went on increasing, these cracks joined together and formed a main fatigue crack, which could propagate along the surface of the specimen. During the fatigue crack propagation two or three propagation stages were found depending on the microstructure of the crack tip. When the fatigue crack was parallel to the lamellar laths, it exhibited the rapid, steady and accelerated propagation stages successively, while when the fatigue crack was perpendicular to the lamellar laths, it exhibited only the steady and accelerated propagation stages, with no rapid propagation stage being found. In these different propagation stages the fatigue crack propagation rates were different and depended intensively on the lamellar laths orientation, lamellar colony size, equiaxed gamma grains and peak stress intensity factor K max . Based on the experimental data it was concluded that the fatigue crack initiation lifetime was much longer than the propagation lifetime for the single-edge notched specimens at 750 °C

  1. The effect of postproduction heat treatment on γ-TiAl alloys produced by the GTAW-based additive manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Yan; Cuiuri, Dominic; Li, Huijun; Pan, Zengxi, E-mail: zengxi@uow.edu.au; Shen, Chen

    2016-03-07

    Postproduction heat treatments were carried out on additively manufactured γ-TiAl alloys that were produced by using the gas tungsten arc welding (GTAW) process. The microstructural evolution and mechanical properties of both as-fabricated and heat-treated specimens were investigated to assess the effect of different heat treatment conditions, by using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), Neutron Diffraction and tensile tests. The results indicated that heat treatment promotes the formation of the γ phase in the majority region after heat treatment at 1200 °C for 24 h, while a fully lamellar structure was formed in the near-substrate zone. The response to heat treatment at 1060 °C/24 h was markedly different, producing a fine lamellar structure with differing sizes in the majority region and near-substrate zone. These various microstructural characteristics determined the mechanical properties of the heat-treated samples. The heat-treated samples at 1200 °C/24 h exhibited lower UTS and microhardness values but higher ductility than the as-fabricated samples without heat treatment, while the 1060 °C/24 h heat treatment resulted in higher UTS and microhardness values but lower ductility. Due to the homogenous microstructure in the majority region after each postproduction heat treatment, the tensile properties were similar for both the build direction (Z) and travel direction (Y), thereby minimising the anisotropy that is exhibited by the as-fabricated alloy prior to heat treatment.

  2. A first-principles study of B2 NiAl alloyed with rare earth elements Pr, Pm, Sm, and Eu

    Institute of Scientific and Technical Information of China (English)

    He Jun-Qi; Wang You; Yan Mu-Fu; Pan Zhao-Yi; Guo Li-Xin

    2013-01-01

    The structural,elastic,and electronic properties of NiAl alloyed with rare earth elements Pr,Pm,Sm,and Eu are investigated by using density functional theory (DFT).The study suggests that Pr,Pm,Sm,and Eu all tend to be substituted for an Al site.Ni8Al7Pm possesses the largest ductility.Only the hardness and ductility of Ni8Al7Eu are enhanced simultaneously.The covalency strength of the Ni-Al bond in Ni8Al7Pm is higher than that in Ni8Al7Eu.The covalency strength of an Al-Al bond and that of a Ni-Ni bond in Ni8Al7Eu are higher than that in Ni8Al7Pm.The Ni-Pm bond and the Ni-Eu bond are covalent,and the covalency strength of the Ni-Pm bond is greater.The Al-Pm bond and the Al-Eu bond show great covalency strength and ionicity,respectively.

  3. In situ observation of fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy at 750 °C

    Energy Technology Data Exchange (ETDEWEB)

    Min, Zhang [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Xi-ping, Song, E-mail: xpsong@skl.ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Long, Yu; Hong-liang, Li [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Ze-hui, Jiao; Hui-chen, Yu [National Key Laboratory of Science and Technology on Advanced High Temperature Structural Materials, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)

    2015-01-12

    In this paper, the fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy with nearly lamellar microstructure was studied by in situ scanning electron microscope observation at 750 °C. Dog-bone shaped specimens with a single-edge notch were used in the test. The results showed that the fatigue crack initiated first at the central portion of the notch, and then shifted to the edge portion. As the cycle numbers went on increasing, these cracks joined together and formed a main fatigue crack, which could propagate along the surface of the specimen. During the fatigue crack propagation two or three propagation stages were found depending on the microstructure of the crack tip. When the fatigue crack was parallel to the lamellar laths, it exhibited the rapid, steady and accelerated propagation stages successively, while when the fatigue crack was perpendicular to the lamellar laths, it exhibited only the steady and accelerated propagation stages, with no rapid propagation stage being found. In these different propagation stages the fatigue crack propagation rates were different and depended intensively on the lamellar laths orientation, lamellar colony size, equiaxed gamma grains and peak stress intensity factor K{sub max}. Based on the experimental data it was concluded that the fatigue crack initiation lifetime was much longer than the propagation lifetime for the single-edge notched specimens at 750 °C.

  4. Effect of quenching in the Ti-Nb-2%Al alloys structure; Efeito da tempera na estrutura das ligas Ti-Nb-2%Al

    Energy Technology Data Exchange (ETDEWEB)

    Santos, L.C.O.; Matlakhova, L.A.; Matlakhov, A.N.; Toledo, R. [Universidade Estadual do Norte Fluminense (UENF), Campos dos Goytacazes, RJ (Brazil). Centro de Ciencias e Tecnologia. Lab. de Materiais Avancados (LAMAV)], e-mail: lucascunhasantos@terra.com.br

    2006-07-01

    In the present work, the Ti-Nb-2%Al alloys, with the rate varied Nb from 15 to 40%, they were submitted to the quenched since 1000 deg C, in water, to verify the influence of Nb in the structure and phase composition. The alloys were obtained in a process of five coalitions in an oven to electric arch and, soon afterwards, wrought the hot and homogenized to 1200 deg C, for 10 hours. After the quenching and conventional metallographic preparation of the samples obliquely cut, the alloys were examined through the optic microscopic, diffraction of ray-X and Vickers hardness. The very defined correlation was shown between the niobium rate and the structure resulting from the quenched alloys. The phase martensitic was revealed in the alloy with 15% Nb, the phases martensitic and beta metastable in the alloys containing above 30% Nb and the phase beta in the alloys with 38% Nb and 40% Nb. the hardness of the phase martensitic increases with the increment of the niobium rate. (author)

  5. Development of a high temperature high strength Al alloy by addition of small amounts of Sc and Mg to 2219 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mondol, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Alam, T.; Banerjee, R. [Advanced Materials and Manufacturing Processes Institute and Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203-5017 (United States); Kumar, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Chattopadhyay, K., E-mail: kamanio@materials.iisc.ernet.in [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India)

    2017-02-27

    The paper reports a significant improvement in tensile properties, in particular at 200 °C, of commercial 2219 Al alloy by addition of small amounts of Sc (0.8 wt%) and Mg (0.45 wt%), and employing copper mould suction casting followed by natural ageing and cold rolling. Microstructural examination and measurement of hardness were performed in order to explain the effects of Sc and Mg at each processing step. It is found that the remarkable improvement of room temperature strength occurs due to fine grain size, Al{sub 3}Sc and Al{sub 3}(Sc,Zr) dispersoids, GP zones on {100} and {111} planes, and work hardening. On exposure at 200 °C, the GP zones transform primarily to θ′ precipitates and a few Ω precipitates. Sc and Mg atoms segregate at the θ′/matrix interface, which suppress the coarsening of θ′ precipitates and make them stable at higher temperatures. Thus, the work reports extremely high 0.2% proof stress of 542 MPa at room temperature, 378 MPa at 200 °C and 495 MPa at room temperature after 200 h exposure at 200 °C accompanied by reasonable ductility. Theoretical yield strength is calculated on the basis of the observed microstructure and is found to be in good agreement with the experimentally obtained value.

  6. Development of a high temperature high strength Al alloy by addition of small amounts of Sc and Mg to 2219 alloy

    International Nuclear Information System (INIS)

    Mondol, S.; Alam, T.; Banerjee, R.; Kumar, S.; Chattopadhyay, K.

    2017-01-01

    The paper reports a significant improvement in tensile properties, in particular at 200 °C, of commercial 2219 Al alloy by addition of small amounts of Sc (0.8 wt%) and Mg (0.45 wt%), and employing copper mould suction casting followed by natural ageing and cold rolling. Microstructural examination and measurement of hardness were performed in order to explain the effects of Sc and Mg at each processing step. It is found that the remarkable improvement of room temperature strength occurs due to fine grain size, Al 3 Sc and Al 3 (Sc,Zr) dispersoids, GP zones on {100} and {111} planes, and work hardening. On exposure at 200 °C, the GP zones transform primarily to θ′ precipitates and a few Ω precipitates. Sc and Mg atoms segregate at the θ′/matrix interface, which suppress the coarsening of θ′ precipitates and make them stable at higher temperatures. Thus, the work reports extremely high 0.2% proof stress of 542 MPa at room temperature, 378 MPa at 200 °C and 495 MPa at room temperature after 200 h exposure at 200 °C accompanied by reasonable ductility. Theoretical yield strength is calculated on the basis of the observed microstructure and is found to be in good agreement with the experimentally obtained value.

  7. Effects of Ce concentrations on ignition temperature and surface tension of Mg-9wt.%Al alloy

    OpenAIRE

    Deng Zhenghua; Li Huaji; Zhao Wanjun

    2013-01-01

    Magnesium alloys are well known for their excellent properties, but the potential issues with oxidation and burning during melting and casting largely limit its industrial applications. The addition of Ce in magnesium alloys can significantly raise ignition-proof performance and change the structure of the oxide film on the surface of the molten metal as well as the surface tension values. Surface tension is an important physical parameter of the metal melts, and it plays an important role in...

  8. Effect of сopper сoating on fibers made of aluminum alloy, titanium, and FeCrAl alloy on surface morphology and activity in CO oxidation

    Science.gov (United States)

    Lukiyanchuk, I. V.; Rudnev, V. S.; Serov, M. M.; Krit, B. L.; Lukiyanchuk, G. D.; Nedozorov, P. M.

    2018-04-01

    The catalytic activity of both copper fibers and copper-coated fibers of a diameter of 50-100 μm made of aluminum alloy, technical grade titanium, and FeCrAl alloy in CO oxidation has been estimated. Metal fibers have been fabricated by the method of pendant drop melt extraction (PDME). The fibers copper plating was carried out by chemical and electrochemical methods. The composition and structure of samples and coatings before and after catalytic tests have been characterized by the methods of scanning electron microscopy, energy-dispersive analysis, and X-ray fluorescence analysis. It has been shown that the catalytic activity of copper-coated fibers made of FeCrAl alloy in the reaction of CO oxidation is not inferior to that of copper fibers.

  9. Replication of engine block cylinder bridge microstructure and mechanical properties with lab scale 319 Al alloy billet castings

    International Nuclear Information System (INIS)

    Lombardi, A.; D'Elia, F.; Ravindran, C.; MacKay, R.

    2014-01-01

    In recent years, aluminum alloy gasoline engine blocks have in large part successfully replaced nodular cast iron engine blocks, resulting in improved vehicle fuel efficiency. However, because of the inadequate wear resistance properties of hypoeutectic Al–Si alloys, gray iron cylinder liners are required. These liners cause the development of large tensile residual stress along the cylinder bores and necessitate the maximization of mechanical properties in this region to prevent premature engine failure. The aim of this study was to replicate the engine cylinder bridge microstructure and mechanical properties following TSR treatment (which removes the sand binder to enable easy casting retrieval) using lab scale billet castings of the same alloy composition with varying cooling rates. Comparisons in microstructure between the engine block and the billet castings were carried out using optical and scanning electron microscopy, while mechanical properties were assessed using tensile testing. The results suggest that the microstructure at the top and middle of the engine block cylinder bridge was successfully replicated by the billet castings. However, the microstructure at the bottom of the cylinder was not completely replicated due to variations in secondary phase morphology and distribution. The successful replication of engine block microstructure will enable the future optimization of heat treatment parameters. - Highlights: • A method to replicate engine block microstructure was developed. • Billet castings will allow cost effective optimization of heat treatment process. • The replication of microstructure in the cylinder region was mostly successful. • Porosity was more clustered in the billet castings compared to the engine block. • Mechanical properties were lower in billet castings due to porosity and inclusions

  10. Replication of engine block cylinder bridge microstructure and mechanical properties with lab scale 319 Al alloy billet castings

    Energy Technology Data Exchange (ETDEWEB)

    Lombardi, A., E-mail: a2lombar@ryerson.ca [Centre for Near-net-shape Processing of Materials, Ryerson University, 101 Gerrard Street East, Toronto, Ontario M5B2K3 (Canada); D' Elia, F.; Ravindran, C. [Centre for Near-net-shape Processing of Materials, Ryerson University, 101 Gerrard Street East, Toronto, Ontario M5B2K3 (Canada); MacKay, R. [Nemak of Canada Corporation, 4600 G.N. Booth Drive, Windsor, Ontario N9C4G8 (Canada)

    2014-01-15

    In recent years, aluminum alloy gasoline engine blocks have in large part successfully replaced nodular cast iron engine blocks, resulting in improved vehicle fuel efficiency. However, because of the inadequate wear resistance properties of hypoeutectic Al–Si alloys, gray iron cylinder liners are required. These liners cause the development of large tensile residual stress along the cylinder bores and necessitate the maximization of mechanical properties in this region to prevent premature engine failure. The aim of this study was to replicate the engine cylinder bridge microstructure and mechanical properties following TSR treatment (which removes the sand binder to enable easy casting retrieval) using lab scale billet castings of the same alloy composition with varying cooling rates. Comparisons in microstructure between the engine block and the billet castings were carried out using optical and scanning electron microscopy, while mechanical properties were assessed using tensile testing. The results suggest that the microstructure at the top and middle of the engine block cylinder bridge was successfully replicated by the billet castings. However, the microstructure at the bottom of the cylinder was not completely replicated due to variations in secondary phase morphology and distribution. The successful replication of engine block microstructure will enable the future optimization of heat treatment parameters. - Highlights: • A method to replicate engine block microstructure was developed. • Billet castings will allow cost effective optimization of heat treatment process. • The replication of microstructure in the cylinder region was mostly successful. • Porosity was more clustered in the billet castings compared to the engine block. • Mechanical properties were lower in billet castings due to porosity and inclusions.

  11. Application of the Billet Casting Method to Determine the Onset of Incipient Melting of 319 Al Alloy Engine Blocks

    Science.gov (United States)

    Lombardi, A.; Ravindran, C.; MacKay, R.

    2015-06-01

    The increased use of Al for automotive applications has resulted from the need to improve vehicle fuel efficiency. Aluminum alloy engine blocks fulfil the need of lightweighting. However, there are many challenges associated with thermo-mechanical mismatch between Al and the gray cast iron cylinder liners, which result in large tensile residual stress along the cylinder bores. This requires improced mechanical properties in this region to prevent premature engine failure. In this study, replicating billet castings were used to simulate the engine block solution heat treatment process and determine the onset of incipient melting. Microstructural changes during heat treatment were assessed with SEM and EDX, while thermal analysis was carried out using differential scanning calorimetry. The results suggest that solution heat treatment at 500 °C was effective in dissolving secondary phase particles, while solutionizing at 515 or 530 °C caused incipient melting of Al2Cu and Al5Mg8Cu2Si6. Incipient melting caused the formation ultra-fine eutectic clusters consisting of Al, Al2Cu, and Al5Mg8Cu2Si6 on quenching. In addition, DSC analysis found that incipient melting initiated at 507 °C for all billets, although the quantity of local melting reduced with microstructural refinement as evidenced by smaller endothermic peaks and energy absorption. The results from this study will assist in improving engine block casting integrity and process efficiency.

  12. Deformation behavior of Mg-8.5wt.%Al alloy under reverse loading investigated by in-situ neutron diffraction and elastic viscoplastic self-consistent modeling

    International Nuclear Information System (INIS)

    Wang, H.; Lee, S.Y.; Gharghouri, M.A.; Wu, P.D.; Yoon, S.G.

    2016-01-01

    The EVPSC-TDT model for polycrystal plasticity and in-situ neutron diffraction have been used to investigate the behavior of a Mg-8.5wt.%Al alloy with two starting textures: 1) a typical extrusion texture in which a majority of the grains are oriented favorably for extension twinning via compression perpendicular to the basal pole, and 2) a modified texture in which extension twinning can be activated via tension parallel to the basal pole in a majority of the grains. Using a small number of adjustable parameters, and only two macroscopic tensile stress–strain curves for calibration, the model is able to capture, quantitatively, the trends in multiple data sets, including grain-level elastic lattice strains, and diffraction peak intensity changes due to lattice re-orientation associated with twinning. For twinning, the model assumes a polar critical resolved shear stress activation criterion and assigns the stress and hardening of the parent crystal to a newly formed twin. The model allows twinning to be driven either by the stress in the parent crystal (matrix reduction), in which case all of the twin transformation strain is assigned to the matrix, or by the stress in the twin (twin propagation), in which case all of the twin transformation strain is assigned to the twin. A detailed comparison between the model predictions and the neutron diffraction data reveals that assigning all of the twin transformation strain either to the matrix or to the twin is too one-sided, leading to excessive relaxation and hardening effects. A more equitable partitioning of the twin transformation strain is necessary. It is suggested that the stress and hardening assigned to a newly formed twin is of less importance to the performance of the model than the partitioning of the twin transformation strain.

  13. Microstructure of Al2O3 scales formed on NiCrAl alloys. Ph.D. Thesis - Case Western Reserve Univ.

    Science.gov (United States)

    Smialek, J. L.

    1981-01-01

    The structure of transient scales formed on pure and Y or Zr-doped Ni-15Cr-13Al alloys oxidized for 0.1 hr at 1100 C was studied by the use of transmission electron microscopy. Crystallographically oriented scales were found on all three alloys, but especially for the Zr-doped NiCrAl. The oriented scales consisted of alpha-(Al,Cr)2O3, Ni(Al,Cr)2O4 and gamma-Al2O3. They were often found in intimate contact with each other such that the close-packed planes and directions of one oxide phase were aligned with those of another. The prominent structural features of the oriented scales were approximately equal to micrometer subgrains; voids, antiphase domain boundaries and aligned precipitates were also prevalent. Randomly oriented alpha-Al2O3 was also found and was the only oxide ever observed at the immediate oxide metal interface. These approximately 0.15 micrometer grains were populated by intragranular voids which decreased in size and number towards the oxide metal interface. A sequence of oxidation was proposed in which the composition of the growing scale changed from oriented oxides rich in Ni and Cr to oriented oxides rich in Al. At the same time the structure changed from cubic spinels to hexagonal corundums with apparent precipitates of one phase in the matrix of the other. Eventually randomly oriented pure alpha-Al2O3 formed as the stable oxide with an abrupt transition: there was no gradual loss of orientation, no gradual compositional change or no gradual decrease in precipitate density.

  14. Hydrogen storage properties of LaMgNi3.6M0.4 (M = Ni, Co, Mn, Cu, Al) alloys

    International Nuclear Information System (INIS)

    Yang, Tai; Zhai, Tingting; Yuan, Zeming; Bu, Wengang; Xu, Sheng; Zhang, Yanghuan

    2014-01-01

    Highlights: • La–Mg–Ni system AB 2 -type alloys were prepared by induction melting. • Structures and lattice parameters were analysed by XRD. • Hydrogen absorption/desorption performances were studied. • Mechanisms of hydrogen absorption capacity fading were investigated. - Abstract: LaMgNi 3.6 M 0.4 (M = Ni, Co, Mn, Cu, Al) alloys were prepared through induction melting process. The phase compositions and crystal structures were characterised via X-ray diffraction (XRD). The hydrogen storage properties, including activation performance, hydrogen absorption capacity, cycle stability, alloy particle pulverisation and plateau pressure, were systemically investigated. Results show that Ni, Co, Mn and Cu substitution alloys exhibit multiphase structures comprising the main phase LaMgNi 4 and the secondary phase LaNi 5 . However, the secondary phase of the Al substitution alloy changes into LaAlNi 4 . The lattice parameters and cell volumes of the LaMgNi 4 phase follow the order Ni < Co < Al < Cu < Mn. Activation is simplified through partial substitution of Ni with Al, Cu and Co. The hydrogen absorption capacities of all of the alloys are approximately 1.7 wt.% at the first activation process; however, they rapidly decrease with increasing cycle number. In addition, the stabilities of hydriding and dehydriding cycles decrease in the order Al > Co > Ni > Cu > Mn. Hydriding processes result in numerous cracks and amorphisation of the LaMgNi 4 phase in the alloys. The p–c isotherms were determined by a Sieverts-type apparatus. Two plateaus were observed for the Ni, Co and Al substitution alloys, whereas only one plateau was found for Mn and Cu. This result was caused by the amorphisation of the LaMgNi 4 phase during the hydriding cycles. Reversible absorption and desorption of hydrogen are difficult to achieve. Substitutions of Ni with Co, Mn, Cu and Al significantly influence the reduction of hysteresis between hydriding and dehydriding

  15. Processing map and hot working mechanisms in a P/M TiAl alloy composite with in situ carbide and silicide dispersions

    International Nuclear Information System (INIS)

    Rao, K.P.; Prasad, Y.V.R.K.

    2010-01-01

    Research highlights: Mechanical alloying of Ti and Al with small additions of Si and C was used to synthesize metastable phases, which were incorporated in Ti-Al matrices using powder metallurgy techniques. These metastable phases (or also called as precursors), at higher temperatures, transformed in situ into very fine hard reinforcements that develop coherent interface with the surrounding matrix. Typically, Ti5Si3 and TiC are the end products after the synthesis of composite. In this study, hot working behavior of such composites has been studied using the concepts of processing maps to identify the safe and best processing conditions that should be adopted while forming this composite. Also, kinetic analysis of hot deformation has been performed to identify the dominant deformation mechanism. The results are compared with that of base TiAl matrix. The powder metallurgy route offers the advantage of working the material at much lower temperatures compared to the traditional cast and forge route. - Abstract: A titanium aluminide alloy composite with in situ carbide and silicide dispersions has been synthesized by mixing 90% of matrix with elemental composition of 46Ti-46Al-4Nb-2Cr-2Mn and 10% precursor with composition 55Ti-27Al-12Si-6C prepared by mechanical alloying. The powder mixture was blended for 2 h followed by hot isostatic pressing (HIP) at 1150 deg. C for 4 h under a pressure of 150 MPa. In addition to TiAl alloy matrix, the microstructure of the HIP'ed billet showed a small volume fraction of Nb-rich intermetallic phase along with carbide and silicide dispersions formed in situ during HIP'ing. Cylindrical specimens from the HIP'ed billets were compressed at temperatures and strain rates in the ranges of 800-1050 deg. C and 0.0001-1 s -1 . The flow curves exhibited flow softening leading to a steady-state flow at strain rates lower than 0.01 s -1 while fracture occurred at higher strain rates. The processing map developed on the basis of flow stress at

  16. Hydrogen storage properties of LaMgNi{sub 3.6}M{sub 0.4} (M = Ni, Co, Mn, Cu, Al) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Tai [Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Zhai, Tingting; Yuan, Zeming; Bu, Wengang [Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Xu, Sheng [Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Zhang, Yanghuan, E-mail: zhangyh59@sina.com [Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China)

    2014-12-25

    Highlights: • La–Mg–Ni system AB{sub 2}-type alloys were prepared by induction melting. • Structures and lattice parameters were analysed by XRD. • Hydrogen absorption/desorption performances were studied. • Mechanisms of hydrogen absorption capacity fading were investigated. - Abstract: LaMgNi{sub 3.6}M{sub 0.4} (M = Ni, Co, Mn, Cu, Al) alloys were prepared through induction melting process. The phase compositions and crystal structures were characterised via X-ray diffraction (XRD). The hydrogen storage properties, including activation performance, hydrogen absorption capacity, cycle stability, alloy particle pulverisation and plateau pressure, were systemically investigated. Results show that Ni, Co, Mn and Cu substitution alloys exhibit multiphase structures comprising the main phase LaMgNi{sub 4} and the secondary phase LaNi{sub 5}. However, the secondary phase of the Al substitution alloy changes into LaAlNi{sub 4}. The lattice parameters and cell volumes of the LaMgNi{sub 4} phase follow the order Ni < Co < Al < Cu < Mn. Activation is simplified through partial substitution of Ni with Al, Cu and Co. The hydrogen absorption capacities of all of the alloys are approximately 1.7 wt.% at the first activation process; however, they rapidly decrease with increasing cycle number. In addition, the stabilities of hydriding and dehydriding cycles decrease in the order Al > Co > Ni > Cu > Mn. Hydriding processes result in numerous cracks and amorphisation of the LaMgNi{sub 4} phase in the alloys. The p–c isotherms were determined by a Sieverts-type apparatus. Two plateaus were observed for the Ni, Co and Al substitution alloys, whereas only one plateau was found for Mn and Cu. This result was caused by the amorphisation of the LaMgNi{sub 4} phase during the hydriding cycles. Reversible absorption and desorption of hydrogen are difficult to achieve. Substitutions of Ni with Co, Mn, Cu and Al significantly influence the reduction of hysteresis between

  17. High Temperature Oxidation Behavior of gamma-Ni+gamma'-Ni3Al Alloys and Coatings Modified with Pt and Reactive Elements

    Energy Technology Data Exchange (ETDEWEB)

    Mu, Nan [Iowa State Univ., Ames, IA (United States)

    2007-12-01

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000 C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455 C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain β-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used {beta}-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt + Hf-modified γ-Ni + γ-Ni3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase γ-Ni and γ'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al2O3 formation by suppressing the NiO growth on both γ-Ni and γ'Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at

  18. Composites Strengthened with Graphene Platelets and Formed in Semisolid State Based on α and α/β MgLiAl Alloys

    Science.gov (United States)

    Dutkiewicz, Jan; Rogal, Łukasz; Fima, Przemyslaw; Ozga, Piotr

    2018-05-01

    MgLiAl base composites strengthened with graphene platelets were prepared by semisolid processing of ball-milled alloy chips with 2% of graphene platelets. Composites strengthened with graphene platelets show higher hardness and yield stress than the cast alloys, i.e., 160 MPa as compared to 90 MPa for as-cast alloy MgLi9Al1.5. Mechanical properties for MgLiAl-based composites were similar or higher than for composites based on conventional AZ91 or WE43 alloys. The strengthening however was not only due to the presence of graphene, but also phases resulting from the reaction between carbon and lithium, i.e., Li2C2 carbide. Graphene platelets were located at globules boundaries resulting from semisolid processing for all investigated composites. Graphene platelets were in agglomerates forming continuous layers at grain boundaries in the composite based on the alloy MgLi4.5Al1.5. The shape of agglomerates was more complex and wavy in the composite based on MgLi9Al1.5 alloy most probably due to lithium-graphene reaction. Electron diffraction from the two-phase region α + β in MgLi9Al1.5 indicated that [001]α and [110]β directions are rotated about 4° from the ideal relationship [001] hex || [110] bcc phases. It showed higher lattice rotation than in earlier studies what is most probably caused by lattice slip and rotation during semisolid pressing causing substantial deformation particularly within the β phase. Raman spectroscopy studies confirmed the presence of graphene platelets within agglomerates and in addition the presence mainly of Li2C2 carbides in composites based on MgLi4.5Al1.5 and Mg9Li1.5Al alloys. From the character of Raman spectra refinement of graphene platelets was found in comparison with their initial size. The graphene areas without carbides contain graphene nanoplatelets with lateral dimension close to initial graphene sample. Electron diffraction allowed to confirm the presence of Li2C2 carbide at the surface of agglomerates found from

  19. Optimized Gen-II FeCrAl cladding production in large quantity for campaign testing

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Sun, Zhiqian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-03

    There are two major objectives in this report; (1) to optimize microstructure control of ATF FeCrAl alloys during tube drawing processes, and (2) to provide an update on the progress of ATF FeCrAl tube production via commercial manufacturers. Experimental efforts have been made to optimize the process parameters balancing the tube fabricability, especially for tube drawing processes, and microstructure control of the final tube products. Lab-scale sheet materials of Gen II FeCrAl alloys (Mo-containing and Nb-containing FeCrAl alloys) were used in the study, combined with a stepwise warm-rolling process and intermediate annealing, aiming to simulate the tube drawing process in a commercial tube manufacturer. The intermediate annealing at 650ºC for 1h was suggested for the tube-drawing process of Mo-containing FeCrAl alloys because it successfully softened the material by recovering the work hardening introduced through the rolling step, without inducing grain coarsening due to recrystallization. The final tube product is expected to have stabilized deformed microstructure providing the improved tensile properties with sufficient ductility. Optimization efforts on Nb-containing FeCrAl alloys focused on the effect of alloying additions and annealing conditions on the stability of deformed microstructure. Relationships between the second-phase precipitates (Fe2Nb-Laves phase) and microstructure stability are discussed. FeCrAl tube production through commercial tube manufacturers is currently in progress. Three different manufacturers, Century Tubes, Inc. (CTI), Rhenium Alloys, Inc. (RAI), and Superior Tube Company, Inc. (STC), are providing capabilities for cold-drawing, warm-drawing, and HPTR cold-pilgering, respectively. The first two companies are currently working on large quantity tube production (expected 250 ft length) of Gen I model FeCrAl alloy (B136Y3, at CTI) and Gen II (C35M4, at RAI), with the process parameters obtained from the experimental

  20. Influence of volume percentage of NanoTiB2 particles on tribological & mechanical behaviour of 6061-T6 Al alloy nano-surface composite layer prepared via friction stir process

    Directory of Open Access Journals (Sweden)

    V. Kishan

    2017-02-01

    Full Text Available The aim of present study is to analyze the influence of volume percentage (vol.% of nano-sized particles (TiB2: average size is 35 nm on microstructure, mechanical and tribological behavior of 6061-T6 Al alloy surface nano composite prepared via Friction stir process (FSP. The microstructure of the fabricated surface nanocomposites is examined using optical microscopy (OM and scanning electron microscope (SEM for distribution of TiB2 nano reinforcement particles, thickness of nano composite layer formed on the Aluminum alloy substrate and fracture features. The depth of surface nano composite layer is measured as 3683.82 μm along the cross section of stir zone of nano composite perpendicular to FSP. It was observed that increase in volume percentage of TiB2 particles, the microhardness is increased up to 132 Hv and it is greater than as-received Al alloy's microhardness (104 Hv. It is also observed that at 4 volume percentage higher tensile properties exhibited as compared with the 2 and 8 vol. %. It is found that high wear resistance exhibited at 4 volume percentage as-compared with the 2 and 8 vol. %. The observed wear and mechanical properties are interrelated with microstructure, fractography and worn morphology.

  1. Improved resistive switching phenomena and mechanism using Cu-Al alloy in a new Cu:AlO{sub x}/TaO{sub x}/TiN structure

    Energy Technology Data Exchange (ETDEWEB)

    Roy, S. [Thin Film Nano Tech. Lab., Department of Electronic Engineering, Chang Gung University, 259 Wen-Hwa 1st Rd., Kwei-Shan, Tao-Yuan 333, Taiwan (China); Maikap, S., E-mail: sidhu@mail.cgu.edu.tw [Thin Film Nano Tech. Lab., Department of Electronic Engineering, Chang Gung University, 259 Wen-Hwa 1st Rd., Kwei-Shan, Tao-Yuan 333, Taiwan (China); Sreekanth, G.; Dutta, M.; Jana, D. [Thin Film Nano Tech. Lab., Department of Electronic Engineering, Chang Gung University, 259 Wen-Hwa 1st Rd., Kwei-Shan, Tao-Yuan 333, Taiwan (China); Chen, Y.Y.; Yang, J.R. [Department of Materials Science and Engineering, National Taiwan University, Taipei 106, Taiwan (China)

    2015-07-15

    Highlights: • Cu:AlO{sub x} alloy is used for the first time to have defective TaO{sub x} film. • A relation in between formation voltage and RESET current has been developed. • A switching mechanism based on a thinner with dense Cu filament is demonstrated. • Good uniformity with yield of >90% and long cycles using 1 ms pulse are obtained. - Abstract: Improved resistive switching phenomena such as device-to-device uniformity, lower formation voltage (2.8 V) and RESET current, >500 program/erase cycles, longer read endurance of >10{sup 6} cycles with a program/erase pulse width of 1 μs, and data retention of >225 h under a low current compliance of 300 μA have been discussed by using Cu-Al alloy in Cu:AlO{sub x}/TaO{sub x}/TiN conductive bridging resistive random access memory (CBRAM) device for the first time. The switching mechanism is based on a thinner with dense Cu filament formation/dissolution through the defects in the Cu:AlO{sub x}/TaO{sub x}/TiN structure owing to enhance memory characteristics. These characteristics have been confirmed by measuring randomly picked 100 devices having via-hole size of 0.4 × 0.4 μm{sup 2}. The Cu-Al alloy becomes Cu:AlO{sub x} buffer layer and Ta{sub 2}O{sub 5} becomes TaO{sub x} switching layer owing to Gibbs free energy dependency. All layers and elements are observed by high-resolution transmission electron microscope (HRTEM) image and energy dispersive X-ray spectroscopy (EDX). By developing a numerical equation in between RESET current and formation voltage, it is found that a higher rate of Cu migration is observed owing to both the defective switching layer and larger size, which results a lower formation voltage and RESET current of the Cu:AlO{sub x}/TaO{sub x}/TiN structure, as compared to Cu/Ta{sub 2}O{sub 5}/TiN under external positive bias on the Cu electrode. This simple Cu:AlO{sub x}/TaO{sub x}/TiN CBRAM device is useful for future nanoscale non-volatile memory application.

  2. Nucleation and thickening of shear bands in nano-scale twin/matrix lamellae of a Cu-Al alloy processed by dynamic plastic deformation

    DEFF Research Database (Denmark)

    Hong, C.S.; Tao, N.R.; Huang, Xiaoxu

    2010-01-01

    dislocation structure (DDS) into a nano-sized (sub)grain structure (NGS). On the two sides of a core region, two transition layers (TRLs) exist where the T/M lamellae experienced much less shear strain. The interface boundaries separating the core region and the TRLs are characterized by very large shear...

  3. Experimental determination of the phase relationships in Zr/2.5 8.0 at% Nb/0 6.7 at% Al alloys with 750 at ppm 0 and 250 at ppm N between 730 900° C

    Science.gov (United States)

    Peruzzi, A.; Bolcich, J.

    1990-11-01

    Zr alloys with 2.5 to 8.0 at% Nb and 0 to 6.7 at% Al were subjected to dynamic and static treatments between 730-900° C and studied by qualitative and quantitative optical metallography, electrical resistance, X-ray diffractometry and electron microanalysis. The experimental data were analyzed by taking into account the effects of oxygen and nitrogen impurities. The main results for Zn-Nb-Al alloys with 750 at ppm O and 250 at ppm N are the following: (i) Equilibrium relationships are established between the α (hcp), β (bcc) and Zr 3Al (Cu 3Au) phases along isothermal sections at 730, 771 and 800°C. (ii) The β/ α + β boundaries are determined along iso-aluminum vertical sections at 6.7, 3.3 and 0 at% Al. (iii) The addition of Al to Zr-Nb alloys increases the solubility of Nb in the α phase, its maximum value at 730° C being about 0.7-0.8 at% for 4 at% Al. (iv) Solubility values for Al in the α-phase of Zr-Al were estimated by extrapolation from ternary alloys. These estimates help to solve an existing discrepancy in the Zr-Al system.

  4. Experimental determination of the phase relationships in Zr/2.5-8.0 at% Nb/0-6.7 at% Al alloys with 750 at ppm O and 250 at ppm N between 730-900deg C

    International Nuclear Information System (INIS)

    Peruzzi, A.; Bolcich, J.

    1990-01-01

    Zr alloys with 2.5 to 8.0 at% Nb and 0 to 6.7 at% Al were subjected to dynamic and static treatments between 730-900deg C and studied by qualitative and quantitative optical metallography, electrical resistance, X-ray diffractometry and electron microanalysis. The experimental data were analyzed by taking into account the effects of oxygen and nitrogen impurities. The main results for Zn-Nb-Al alloys with 750 atppm O and 250 atppm N are the following: (i) Equilibrium relationships are established between the α (hcp), β (bcc) and Zr 3 Al (Cu 3 Au) phases along isothermal sections at 730, 771 and 800deg C. (ii) The β/α+β boundaries are determined along iso-aluminum vertical sections at 6.7, 3.3 and 0 at% Al. (iii) The addition of Al to Zr-Nb alloys increases the solubility of Nb in the α phase, its maximum value at 730deg C being about 0.7-0.8 at% for 4 at% Al.(iv) Solubility values for Al in the α-phase of Zr-Al were estimated by extrapolation from ternary alloys. These estimates help to solve an existing discrepancy in the Zr-Al system. (orig.)

  5. Microstructure and magnetic behavior studies of processing-controlled and composition-modified Fe-Ni and Mn-Al alloys

    Science.gov (United States)

    Geng, Yunlong

    L10-type (Space group P4/mmm) magnetic compounds, including FeNi and MnAl, possess promising technical magnetic properties of both high magnetization and large magnetocrystalline anisotropy energy, and thus offer potential in replacing rare earth permanent magnets in some applications. In equiatomic Fe-Ni, the disorder-order transformation from fcc structure to the L10 structure is a diffusional transformation, but is inhibited by the low ordering temperature. The transformation could be enhanced through the creation of vacancies. Thus, mechanical alloying was employed to generate more open-volume defects. A decrease in grain size and concomitant increase in grain boundary area resulted from the mechanical alloying, while an initial increase in internal strain (manifested through an increase in dislocation density) was followed by a subsequent decrease with further alloying. However, a decrease in the net defect concentration was determined by Doppler broadening positron annihilation spectroscopy, as open volume defects utilized dislocations and grain boundaries as sinks. An alloy, Fe32Ni52Zr3B13, formed an amorphous structure after rapid solidification, with a higher defect concentration than crystalline materials. Mechanical milling was utilized in an attempt to generate even more defects. However, it was observed that Fe32Ni52Zr3B13 underwent crystallization during the milling process, which appears to be related to enhanced vacancy-type defect concentrations allowing growth of pre-existing Fe(Ni) nuclei. The milling and enhanced vacancy concentration also de-stabilizes the glass, leading to decreased crystallization temperatures, and ultimately leading to complete crystallization. In Mn-Al, the L10 structure forms from the parent hcp phase. However, this phase is slightly hyperstoichiometric relative to Mn, and the excess Mn occupies Al sites and couples antiparallel to the other Mn atoms. In this study, the Zr substituted preferentially for the Mn atoms in the

  6. The eROSITA X-ray mirrors: technology and qualification aspects of the production of mandrels, shells and mirror modules

    Science.gov (United States)

    Arcangeli, L.; Borghi, G.; Bräuninger, H.; Citterio, O.; Ferrario, I.; Friedrich, P.; Grisoni, G.; Marioni, F.; Predehl, P.; Rossi, M.; Ritucci, A.; Valsecchi, G.; Vernani, D.

    2017-11-01

    The name "eROSITA" stands for extended Roentgen Survey with an Imaging Telescope Array. The general design of the eROSITA X-ray telescope is derived from that of ABRIXAS. A bundle of 7 mirror modules with short focal lengths make up a compact telescope which is ideal for survey observations. Similar designs had been proposed for the missions DUO and ROSITA but were not realized due to programmatic shortfall. Compared to those, however, the effective area in the soft X-ray band has now much increased by adding 27 additional outer mirror shells to the original 27 ones of each mirror module. The requirement on the on-axis resolution has also been confined, namely to 15 arc seconds HEW. For these reasons the prefix "extended" was added to the original name "ROSITA". The scientific motivation for this extension is founded in the ambitious goal to detect about 100,000 clusters of galaxies which trace the large scale structure of the Universe in space and time. The X-ray telescope of eROSITA will consist of 7 identical and co-aligned mirror modules, each with 54 nested Wolter-1 mirror shells. The mirror shells are glued onto a spider wheel which is screwed to the mirror interface structure making a rigid mechanical unit. The assembly of 7 modules forms a compact hexagonal configuration with 1300 mm diameter (see Fig. 1) and will be attached to the telescope structure which connects to the 7 separate CCD cameras in the focal planes. The co-alignment of the mirror module enables eROSITA to perform also pointed observations. The replication process described in chapter III allows the manufacturing in one single piece and at the same time of both the parabola and hyperbola parts of the Wolter 1 mirror.

  7. NANOMETER PRECISION IN LARGE SURFACE PROFILOMETRY

    International Nuclear Information System (INIS)

    TAKACS, P.Z.

    1999-01-01

    The Long Trace Profiler (LTP) is in use at many synchrotron radiation (SR) laboratories throughout the world and by a number of manufacturers who specialize in fabricating grazing incidence mirrors for SR and x-ray telescope applications. Recent improvements in the design and operation of the LTP system have reduced the statistical error in slope profile measurement to the 1 standard deviation level of 0.3 microradian for 0.5 meter long mirrors. This corresponds to a height error on the order of 10-20 nanometers. This level of performance allows one to measure with confidence the absolute shape of large cylindrical aspheres and spheres that have kilometer radii of curvature in the axial direction. The LTP is versatile enough to make measurements of a mirror in the face up, sideways, and face down configurations. We will illustrate the versatility of the current version of the instrument, the LTP II, and present results from two new versions of the instrument: the in situ LTP (ISLTP) and the Vertical Scan LTP (VSLTP). Both of them are based on the penta prism LTP (ppLTP) principle that utilizes a stationary optical head and moving penta prism. The ISLTP is designed to measure the distortion of high heat load mirrors during actual operation in SR beam lines. The VSLTP is designed to measure the complete 3-dimensional shape of x-ray telescope cylinder mirrors and mandrels in a vertical configuration. Scans are done both in the axial direction and in the azimuthal direction

  8. Experimental determination of the constitution and the phase relationships in Zr (2.5-8.0)at.%Nb (0-6.7)at.%Al alloys with 750at.ppm0 and 250at.ppmN, between 730-900 deg C

    International Nuclear Information System (INIS)

    Peruzzi Bardella, A.; Bolcich, J.C.

    1990-01-01

    Zr alloys with 2.5 to 8.0 at%Nb and 0 to 6.7 at%Al, were subjected to dynamic and static treatments between 730-900 deg C and studied by qualitative and quantitative optical metallography, electrical resistance, X-ray diffractometry and electron microanalysis. The experimental data were analyzed by taking into account the effects of oxygen and nitrogen impurities. The main results for Zr-Nb-Al alloys with 750 at.ppm0 and 250 at.ppmN are the following: a) Equilibrium relationships are established between α (hcp), β (bcc) and Zr 3 Al (Cu 3 Au) phases along isothermal sections at 730, 771 and 800 deg C. b) β/α+β boundaries are determined along iso-aluminium vertical sections at 6.7, 3.3 and 0 at%Al. As for the first two iso-aluminium sections, the β/α+β equilibrium boundary corresponding to the binary Zr-Nb system is found to have a positive curvature, which is contrary to what has been reported in the literature. The increase in the Al content shifts the T β/α+β at a rate of 5.1 to 8.5 deg C/at.%Al, depending on Nb content. c) The addition of Al to Zr-Nb alloys increases the partial solubility of Nb in the α phase, its maximum value at 730 deg C being about 0.7-0.8 at% for 4 at%Al. d) Solubility values for Al in α-phase of Zr-Al were estimated by extrapolation from ternary alloys. These estimates help to solve an existing discrepancy on the Zr-Al system. (Author)

  9. Stress on Cold Mass Due to the Supporting System of the CMS Coil in the Vacuum Tank

    CERN Document Server

    Farinon, S

    2000-01-01

    This report contains a verification analysis of the stress on cold mass coming from the supporting system of the CMS coil in the vacuum tank. The need to carry out this analysis is related to the high mechanical requirements for $9 Al-alloy mandrels (218 MPa yield at cryogenic temperature), demanding accurate analysis of the impact of supporting system on cylinder stress.

  10. Overlay welding of FeCrAl alloys

    OpenAIRE

    Rashid, Lezan

    2016-01-01

    In this master thesis different overlay welding methods suitable for boiler application has been investigated. The purpose of this project is to define advantages and disadvantages for each overlay welding methods and suggest some evaluation criteria on some commercial and experimental alloys aimed for overlay welding material. Many components in a boiler are made of low alloy steel and the atmosphere in the furnace region can be very complex; therefore many different types of corrosion can o...

  11. Time dependent argon glow discharge treatment of Al-alloy

    Indian Academy of Sciences (India)

    The energy dispersive microanalysis by X-rays (EDX) is used to determine ... surface preparation of vacum components and vacuum system of any size. ... In this work, samples of aluminium alloy are treated under dc glow discharge .... (ii) For ałuninium, iron and germanium, relative weight percentage decreases or in-.

  12. Processing and microstructure of melt spun NiAl alloys

    Science.gov (United States)

    Locci, I. E.; Noebe, R. D.; Moser, J. A.; Lee, D. S.; Nathal, M.

    1989-01-01

    The influence of various melt spinning parameters and the effect of consolidation on the microstructure of melt spun NiAl and NiAl + W alloys have been examined by optical and electron microscopy techniques. It was found that the addition of 0.5 at. pct W to NiAl results in a fine dispersion of W particles after melt spinning which effectively controls grain growth during annealing treatments or consolidation at temperatures between 1523 and 1723 K. Increased wheel speeds are effective at reducing both the ribbon thickness and grain size, such that proper choice of both composition and casting parameters can produce structures with grain sizes as small as 2 microns. Finally, fabrication of continuous fiber-reinforced composites which used pulverized ribbon as the matrix material was demonstrated.

  13. The massive transformation in Ti-Al alloys: mechanistic observations

    International Nuclear Information System (INIS)

    Zhang, X.D.; Godfrey, S.; Weaver, M.; Strangwood, M.; Kaufman, M.J.; Loretto, M.H.

    1996-01-01

    The massive α→γ m transformation, as observed using analytical transmission electron microscopy, in Ti-49Al, Ti-48Al-2Nb-2Mn, Ti-55Al-25Ta and Ti-50Al-20Ta alloys is described. Conventional solution heating and quenching experiments have been combined with the more rapid quenching possible using electron beam melting in order to provide further insight into the early stages of the transformation of these alloys. It is shown that the γ develops first at grain boundaries as lamellae in one of the grains and that these lamellae intersect and spread into the adjacent grain in a massive manner. Consequently, there is no orientation relationship between the massive gamma (γ m ) and the grain being consumed whereas there is the expected relation between the γ m and the first grain which is inherited from the lamellae. It is further shown that the γ m grows as an f.c.c. phase after initially growing with the L1 0 structure. Furthermore, it is shown that the massive f.c.c. phase then orders to the L1 0 structure producing APDB-like defects which are actually thin 90 degree domains separating adjacent domains that have the same orientation yet are out of phase. The advancing γ m interface tends to facet parallel either to one of its four {111} planes or to the basal plane in the grain being consumed by impinging on existing γ lamellae. Thin microtwins and α 2 platelets then form in the γ m presumably due, respectively, to transformation stresses and supersaturation of the γ m with titanium for alloys containing ∼48% Al; indeed, there is a local depletion in aluminium across the α 2 platelets as determined using fine probe microanalysis

  14. Microstructure and Mechanical Properties of a Laser Treated Al Alloy

    NARCIS (Netherlands)

    Noordhuis, J.; Hosson, J.Th.M. De

    An Al-Cu-Mg alloy, Al 2024-T3, was exposed to laser treatments at various scan velocities. In this paper the microstructural features and mechanical properties are reported. As far as the mechanical property is concerned a striking observation is a minimum in the hardness value at a laser scan

  15. The characteristics of anodic coating of Al-alloy claddings

    International Nuclear Information System (INIS)

    Yang Yong; Zou Benhui; Guo Hong; Du Yanhua; Bai Zhiyong; Cai Zhenfang

    2014-01-01

    Aluminum alloy claddings of research reactor fuel elements should be corroded by sodium hydroxide solution and anodized in sulfuric acid solution, but there are often some uneven color phenomena on surfaces, and sometimes regions of 'black and white stripes' appear. In order to study the relationship of colorful stripes on coatings and the surface morphology of aluminum alloy claddings corroded by sodium hydroxide solution, surface microstructures and second phase particles of the aluminum alloy claddings, which were corroded by sodium hydroxide solution, are investigated metallographically and via SEM analysis; Meanwhile, thickness, microstructure, chemical composition and construction of anodic oxidation coatings on aluminum coatings are analyzed. It is shown that: 1) the darker the surface color of corroded aluminum alloy claddings is, the darker of anodic oxidation coating; 2) there are many micro-pores on anodized oxidation coatings, which is much similar to that of corroded aluminum alloy claddings according to the morphology and distribution. So, it can be deduced that the surface morphology of anodic coatings is inherited from the corroded surfaces. (authors)

  16. Growth of permanganate conversion coating on 2024-Al alloy

    International Nuclear Information System (INIS)

    Kulinich, S.A.; Akhtar, A.S.; Wong, P.C.; Wong, K.C.; Mitchell, K.A.R.

    2007-01-01

    The growth of permanganate conversion coating on aluminum 2024-T3 alloy has been studied by characterizing, with scanning Auger microscopy, scanning electron microscopy, X-ray photoelectron spectroscopy (XPS) and energy-dispersive X-ray spectroscopy, the coatings formed by immersion of the alloy in the coating bath (containing KMnO 4 and Na 2 B 4 O 7 , pH 9.1) for different periods of time and at different temperatures. At room temperature, during the first 1-5 min of immersion, MnO 2 deposits are formed only on the second-phase intermetallic particles (of Al-Cu-Mg and Al-Cu-Fe-Mn types), but the coating starts to develop on the Al matrix surface after 5-10 min. The coating slows down and stops after about 150 min, with a thinner deposit over the alloy matrix. The process is accelerated at higher temperatures, for example at 68 deg. C it self-limits after about 3 min. The electrochemical growth process appears to follow that established for the chromate conversion coatings, although XPS does not detect significant MnO 4 - incorporation into the permanganate coatings

  17. Nonequilibrium synthesis of Nb-Al alloys by laser processing

    International Nuclear Information System (INIS)

    Tewari, S.K.; Mazumder, J.

    1993-01-01

    The technique of laser surface modification provides a unique means of synthesizing novel nonequilibrium materials in near net shape. Claddings of several NbAl 3 alloys with Ti, B and Hf as a ternary alloy addition were prepared using a CW CO 2 laser. Isothermal oxidation behavior of the clads were examined in air. Oxidation tests at 800, 1,200 and 1,400 C. Alternating layers of alumina and NbAlO 4 were not observed in any of the samples as reported in literature for conventionally processed NbAl 3 oxidized under similar conditions. The parabolic rate constants for all the alloys, except 0 B, were comparable to that for isothermal oxidation of β-NiAl, at 1,200 and 1,400 C in 0.1 atm oxygen, which is a known alumina former. Ternary alloying additions for improved oxidation resistance at 1,400 C accompanied with improved ductility were identified

  18. Ni-Al Alloys as Alternative EUV Mask Absorber

    Directory of Open Access Journals (Sweden)

    Vu Luong

    2018-03-01

    Full Text Available Extreme ultraviolet (EUV lithography is being industrialized as the next candidate printing technique for high-volume manufacturing of scaled down integrated circuits. At mask level, the combination of EUV light at oblique incidence, absorber thickness, and non-uniform mirror reflectance through incidence angle, creates photomask-induced imaging aberrations, known as mask 3D (M3D effects. A possible mitigation for the M3D effects in the EUV binary intensity mask (BIM, is to use mask absorber materials with high extinction coefficient κ and refractive coefficient n close to unity. We propose nickel aluminide alloys as a candidate BIM absorber material, and characterize them versus a set of specifications that a novel EUV mask absorber must meet. The nickel aluminide samples have reduced crystallinity as compared to metallic nickel, and form a passivating surface oxide layer in neutral solutions. Composition and density profile are investigated to estimate the optical constants, which are then validated with EUV reflectometry. An oxidation-induced Al L2 absorption edge shift is observed, which significantly impacts the value of n at 13.5 nm wavelength and moves it closer to unity. The measured optical constants are incorporated in an accurate mask model for rigorous simulations. The M3D imaging impact of the nickel aluminide alloy mask absorbers, which predict significant M3D reduction in comparison to reference absorber materials. In this paper, we present an extensive experimental methodology flow to evaluate candidate mask absorber materials.

  19. A Study on Sealing Process of Anodized Al Alloy Film

    Science.gov (United States)

    Tsujita, Takeshi; Sato, Hiroshi; Tsukahara, Sonoko; Ishikawa, Yuuichi

    Since sealing is an important process to improve the corrosion resistance in practical application of anodized aluminum, we prepared anodic oxide films on A5052 alloy in an oxalic acid bath and a sulfuric acid bath, sealed them at various conditions, and analyzed them by scanning electron microscopy, acid-dissolution examination, admittance measurements and infrared spectroscopy. The pore radius of the oxalic acid anodized film was about 5 times larger than that of sulfuric acid anodized film, while the corrosion resistance of the former showed about 2 times higher value than the latter with the same sealed state and amount of hydroxide formed by sealing process of the former was 6 times larger than the latter, respectively. Steam sealing formed dense hydroxide and boiling water sealing formed big coral-like hydroxide, whereas the corrosion resistance of the film sealed by the former showed about 1.5 times higher value than that sealed by the latter, respectively. Thus microstructure of anodic oxide films and their surface morphology after sealing process clearly depended on their anodizing solution and the sealing condition and showed obvious relation to electric and corrosive properties.

  20. Magnetic and transport properties of amorphous Ce-Al alloy

    Science.gov (United States)

    Amakai, Yusuke; Murayama, Shigeyuki; Momono, Naoki; Takano, Hideaki; Kuwai, Tomohiko

    2018-05-01

    Amorphous (a-)Ce50Al50 has been prepared by DC high-rate sputter method. The structure of the obtained sample has been confirmed to have an amorphous structure because there are no Bragg peaks in the X-ray diffraction measurement and have a clear exothermic peak by the differential scanning calorimetry measurement. We have measured the resistivity ρ, magnetic susceptibility χ, specific heat Cp and thermoelectric power S for a-Ce50Al50. The temperature dependence of ρ exhibits a small temperature dependence less than 10% in the whole temperature region. χ follows a Curie-Weiss behavior in the high-temperature region of T>90 K. The effective paramagnetic moment peff, estimated from C is 2.18 μB/Ce-atom. The low-temperature Cp/T increases rapidly with decreasing temperature and tends to a saturation. S(T) exhibits negative values in a wide temperature region. A minimum of S appear at around 60 K, and S decreases linearly with decreasing temperature down to 10 K. The low-temperature S is almost 0 μV/K down to 2 K. From these results, we have pointed out that present a-Ce50Al50 would be an incoherent Kondo material.

  1. Microstructure and Aging of Powder-Metallurgy Al Alloys

    Science.gov (United States)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  2. Elemental separation in nanocrystalline Cu-Al alloys

    Science.gov (United States)

    Wang, Y. B.; Liao, X. Z.; Zhao, Y. H.; Cooley, J. C.; Horita, Z.; Zhu, Y. T.

    2013-06-01

    Nanocrystallization by high-energy severe plastic deformation has been reported to increase the solubility of alloy systems and even to mix immiscible elements to form non-equilibrium solid solutions. In this letter, we report an opposite phenomenon—nanocrystallization of a Cu-Al single-phase solid solution by high-pressure torsion separated Al from the Cu matrix when the grain sizes are refined to tens of nanometers. The Al phase was found to form at the grain boundaries of nanocrystalline Cu. The level of the separation increases with decreasing grain size, which suggests that the elemental separation was caused by the grain size effect.

  3. Mercury embrittlement of Cu-Al alloys under cyclic loading

    Science.gov (United States)

    Regan, T. M.; Stoloff, N. S.

    1977-01-01

    The effect of mercury on the room temperature, high cycle fatigue properties of three alloys: Cu-5.5 pct Al, Cu-7.3 pct Al, and Cu-6.3 pct Al-2.5 pct Fe has been determined. Severe embrittlement under cyclic loading in mercury is associated with rapid crack propagation in the presence of the liquid metal. A pronounced grain size effect is noted under mercury, while fatigue properties in air are insensitive to grain size. The fatigue results are discussed in relation to theories of adsorption-induced liquid metal embrittlement.

  4. PDF analysis of PuAl alloys local structure

    Energy Technology Data Exchange (ETDEWEB)

    Platteau, C. [CEA Valduc, 21120 Is-sur-Tille (France)], E-mail: platteau.cyril@yahoo.fr; Bruckel, P.; Ravat, B.; Delaunay, F. [CEA Valduc, 21120 Is-sur-Tille (France)

    2009-03-15

    For understanding singular properties of plutonium, there is a need in studying the average and local atomic structure in Pu alloys. To study the local structure of the {delta} phase, a pair distribution function (PDF) analysis was done and has shown some significant differences with the average structure.

  5. Microstructural characteristics of Al-alloyed austempered ductile irons

    International Nuclear Information System (INIS)

    Kiani-Rashid, A.R.; Edmonds, D.V.

    2009-01-01

    Microstructural development after austempering ductile irons containing 0.48% and 4.88%Al has been studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The experimental irons were made by green sand casting and gravity die casting. After austenitising at 920 deg. C for 90 min, an austempering treatment at 400 deg. C for times up to 100 min resulted in microstructures consisting of carbide-free bainitic ferrite with considerable amounts of high carbon retained austenite.

  6. Cladding of Advanced Al Alloys Employing Friction Stir Welding

    NARCIS (Netherlands)

    van der Stelt, A.A.; Bor, Teunis Cornelis; Geijselaers, Hubertus J.M.; Akkerman, Remko; van den Boogaard, Antonius H.

    2013-01-01

    In this paper an advanced solid state cladding process, based on Friction Stir Welding, is presented. The Friction Surface Cladding (FSC) technology enables the deposition of a solid-state coating using filler material on a substrate with good metallurgical bonding. A relatively soft AA1050 filler

  7. Large deviations

    CERN Document Server

    Varadhan, S R S

    2016-01-01

    The theory of large deviations deals with rates at which probabilities of certain events decay as a natural parameter in the problem varies. This book, which is based on a graduate course on large deviations at the Courant Institute, focuses on three concrete sets of examples: (i) diffusions with small noise and the exit problem, (ii) large time behavior of Markov processes and their connection to the Feynman-Kac formula and the related large deviation behavior of the number of distinct sites visited by a random walk, and (iii) interacting particle systems, their scaling limits, and large deviations from their expected limits. For the most part the examples are worked out in detail, and in the process the subject of large deviations is developed. The book will give the reader a flavor of how large deviation theory can help in problems that are not posed directly in terms of large deviations. The reader is assumed to have some familiarity with probability, Markov processes, and interacting particle systems.

  8. The cavitation erosion of ultrasonic sonotrode during large-scale metallic casting: Experiment and simulation.

    Science.gov (United States)

    Tian, Yang; Liu, Zhilin; Li, Xiaoqian; Zhang, Lihua; Li, Ruiqing; Jiang, Ripeng; Dong, Fang

    2018-05-01

    Ultrasonic sonotrodes play an essential role in transmitting power ultrasound into the large-scale metallic casting. However, cavitation erosion considerably impairs the in-service performance of ultrasonic sonotrodes, leading to marginal microstructural refinement. In this work, the cavitation erosion behaviour of ultrasonic sonotrodes in large-scale castings was explored using the industry-level experiments of Al alloy cylindrical ingots (i.e. 630 mm in diameter and 6000 mm in length). When introducing power ultrasound, severe cavitation erosion was found to reproducibly occur at some specific positions on ultrasonic sonotrodes. However, there is no cavitation erosion present on the ultrasonic sonotrodes that were not driven by electric generator. Vibratory examination showed cavitation erosion depended on the vibration state of ultrasonic sonotrodes. Moreover, a finite element (FE) model was developed to simulate the evolution and distribution of acoustic pressure in 3-D solidification volume. FE simulation results confirmed that significant dynamic interaction between sonotrodes and melts only happened at some specific positions corresponding to severe cavitation erosion. This work will allow for developing more advanced ultrasonic sonotrodes with better cavitation erosion-resistance, in particular for large-scale castings, from the perspectives of ultrasonic physics and mechanical design. Copyright © 2018 Elsevier B.V. All rights reserved.

  9. Resolved shear stress intensity coefficient and fatigue crack growth in large crystals

    Science.gov (United States)

    Chen, QI; Liu, Hao-Wen

    1988-01-01

    Fatigue crack growth in large grain Al alloy was studied. Fatigue crack growth is caused primarily by shear decohesion due to dislocation motion in the crack tip region. The crack paths in the large crystals are very irregular and zigzag. The crack planes are often inclined to the loading axis both in the inplane direction and the thickness direction. The stress intensity factors of such inclined cracks are approximated from the two dimensional finite element calculations. The plastic deformation in a large crystal is highly anisotropic, and dislocation motion in such crystals are driven by the resolved shear stress. The resolved shear stress intensity coefficient in a crack solid, RSSIC, is defined, and the coefficients for the slip systems at a crack tip are evaluated from the calculated stress intensity factors. The orientations of the crack planes are closely related to the slip planes with the high RSSIC values. If a single slip system has a much higher RSSIC than all the others, the crack will follow the slip plane, and the slip plane becomes the crack plane. If two or more slip systems have a high RSSIC, the crack plane is the result of the decohesion processes on these active slip planes.

  10. Braiding simulation and slip evaluation for arbitrary mandrels

    NARCIS (Netherlands)

    Akkerman, Remko; Villa Rodriguez, B.H.; Villa Rodriguez, Lasimir Hadir; Cueto, E; Chinesta, F

    2007-01-01

    Braiding is a manufacturing process that is increasingly being used to manufacture pre-forms for Resin Transfer Moulding. A fast simulation method is presented for the prediction of the fibre distribution on complex braided parts and complex kinetic situations (e.g. changes in velocity,

  11. UltraForm Finisher Optical Mandrel Fabrication, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The requirements for cost effective manufacturing and metrology of normal incidence and grazing incidence X-Ray optical surfaces is instrumental for the success of...

  12. Pulsed reactivity measurements of large 235U--Al castings in H2O

    International Nuclear Information System (INIS)

    Pellarin, D.J.; Jarriel, J.L.

    1977-01-01

    The safe storage and handling of large 235 U-Al castings at the Savannah River Plant are assured by limiting the number of fuel pieces and their spacing such that the k/sub eff/ calculated by KENO-IV with Hansen-Roach cross sections does not exceed some conservative limit with complete, accidental water immersion. For economic reasons, the conservative limit on the calculated k/sub eff/ is generally chosen as high as possible consistent with an accurate knowledge of the margin of error in the k/sub eff/ calculation. The margin of error for arrays of large, hollow cylinders of highly enriched 235 U-Al alloy fuel in H 2 O is presented. The subcritical reactivities were derived from pulsed neutron measurements. The measurements are extended to castings with 17.39 kg 235 U/m, the pulsed experiments are more accurately analyzed by the αv -1 method, and measurements for both 7-assembly hexagonal and 2 x 3 square pitch lattices are compared with KENO-IV calculations

  13. Large deviations

    CERN Document Server

    Deuschel, Jean-Dominique; Deuschel, Jean-Dominique

    2001-01-01

    This is the second printing of the book first published in 1988. The first four chapters of the volume are based on lectures given by Stroock at MIT in 1987. They form an introduction to the basic ideas of the theory of large deviations and make a suitable package on which to base a semester-length course for advanced graduate students with a strong background in analysis and some probability theory. A large selection of exercises presents important material and many applications. The last two chapters present various non-uniform results (Chapter 5) and outline the analytic approach that allow

  14. Large ethics.

    Science.gov (United States)

    Chambers, David W

    2008-01-01

    This essay presents an alternative to the traditional view that ethics means judging individual behavior against standards of right and wrong. Instead, ethics is understood as creating ethical communities through the promises we make to each other. The "aim" of ethics is to demonstrate in our own behavior a credible willingness to work to create a mutually better world. The "game" of ethics then becomes searching for strategies that overlap with others' strategies so that we are all better for intending to act on a basis of reciprocal trust. This is a difficult process because we have partial, simultaneous, shifting, and inconsistent views of the world. But despite the reality that we each "frame" ethics in personal terms, it is still possible to create sufficient common understanding to prosper together. Large ethics does not make it a prerequisite for moral behavior that everyone adheres to a universally agreed set of ethical principles; all that is necessary is sufficient overlap in commitment to searching for better alternatives.

  15. Microstructure and texture of a nano-grained complex Al alloy fabricated by accumulative roll-bonding of dissimilar Al alloys.

    Science.gov (United States)

    Lee, Seong-Hee; Jeon, Jae-Yeol; Lee, Kwang-Jin

    2013-01-01

    An ultrafine grain (UFG) complex lamella aluminum alloy sheet was successfully fabricated by ARB process using AA1050 and AA6061. The lamella thickness of the alloy became thinner and elongated to the rolling direction with increasing the number of ARB cycles. By TEM observation, it is revealed that the aspect ratio of UFGs formed by ARB became smaller with increasing the number of ARB cycles. In addition, the effect of ARB process on the development of deformation texture at the quarter thickness of ARB-processed sheets was clarified. ARB process leaded to the formation of the rolling texture with shear texture and weak cube orientation. The subdivision of the grains to the rolling direction began to occur after 3 cycles of the ARB, resulting in formation of ultrafine grains with small aspect ratio. After 5 cycles, the ultrafine grained structure with the average grain diameter of 560 nm develops in almost whole regions of the sample.

  16. High strength and large ductility in spray-deposited Al–Zn–Mg–Cu alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Hongchun, E-mail: hcyu@hnu.edu.cn [School of Materials Science and Engineering, Central South University, Changsha 410083, Hunan (China); Wang, Mingpu; Jia, Yanlin [School of Materials Science and Engineering, Central South University, Changsha 410083, Hunan (China); Xiao, Zhu, E-mail: xiaozhu8417@gmail.com [School of Engineering, University of Liverpool, Liverpool L69 3GH (United Kingdom); Chen, Chang; Lei, Qian; Li, Zhou; Chen, Wei [School of Materials Science and Engineering, Central South University, Changsha 410083, Hunan (China); Zhang, Hao [Jiangsu Haoran Spray Forming Alloys Co., Ltd., Zhengjiang 212009, Jiangsu (China); Wang, Yanguo; Cai, Canying [School of Physics and Microelectronics, Hunan University, Changsha 410082, Hunan (China)

    2014-07-15

    Highlights: • Spray deposition process was used to produce Al alloys with excellent performance. • The deposited alloys exhibited a high strength of 690 MPa and elongation up to 17.2%. • The η′ phase was coherent with α-Al and their orientation relationship was studied. • The interface misfits and the transition matrixes of two phases were calculated. - Abstract: The mechanical properties and microstructure of large-scale Al–Zn–Mg–Cu alloys fabricated by spray deposition/rapid solidification technology were investigated in detail. The as-extruded alloys under peak-aging temper exhibited ultimate tensile strength (UTS), yield strength (YS) and elongation of 690 MPa, 638 MPa and 17.2%, respectively. The simultaneous coexisting of high strength and large tensile ductility of the alloys were achieved in our experiment. It was considered that the high-density nano-precipitates distributed uniformly in the peak-aged alloys may be responsible for the high strength and improved ductility. Orientation relationship between η′ precipitates and α-Al matrix were verified by high resolution transmission electron microscopy (HRTEM) and selected area electron diffraction patterns (SADPs) observations. The η′ phases in the alloy were fully coherent with the aluminum matrix, with the orientation relationship of (101{sup ¯}0){sub η{sup ′}}//{110}{sub Al} and [1{sup ¯}21{sup ¯}0]{sub η{sup ′}}//<1{sup ¯}12>{sub Al}. The relationship between the lattice parameters of η′ phase and the related plane-spacing of the aluminum were a{sub η{sup ′}}=3d{sub (112){sub A{sub l}}} and c{sub η{sup ′}}=6d{sub (111){sub A{sub l}}}. Based on obtained orientation relationship, the transition matrix of η′ phases were also calculated.

  17. Method of making electrodes for electrochemical cell. [Li-Al alloy

    Science.gov (United States)

    Kaun, T.D.; Kilsdonk, D.J.

    1981-07-29

    A method is described for making an electrode for an electrochemical cell in which particulate electrode-active material is mixed with a liquid organic carrier chemically inert with respect to the electrode-active material, mixing the liquid carrier to form an extrudable slurry. The liquid carrier is present in an amount of from about 10 to about 50% by volume of the slurry, and then the carrier is removed from the slurry leaving the electrode-active material. The method is particularly suited for making a lithium-aluminum alloy negative electrode for a high-temperature cell.

  18. Microstructural and micromechanical characterisation of TiAl alloys using atomic force microscopy and nanoindentation

    International Nuclear Information System (INIS)

    Gebhard, S.; Pyczak, F.; Goeken, M.

    2009-01-01

    Different microstructures were generated in the Ti-45Al-4.6Nb-0.2B-0.2C and Ti-45Al-1Cr alloys (at.%) by heat treatment. The microstructures were investigated using nanoindentation and atomic force microscopy which was compared with transmission electron microscopy. Topographic contrast is usually used for phase identification in the atomic force microscope. However, it was found that the topographic order of the phases changes with different microstructures and specimen preparations. Nanoindentation measurements provided local hardness values not obtainable by other methods and enabled clear distinction of the phases. The hardness values can give information on surrounding microstructure and solid solution hardening. The mean lamellar spacing of the colonies was measured using both atomic force microscopy and transmission electron microscopy. Atomic force microscopy was found to be suitable to determine the spacing between α 2 /γ-interfaces offering the advantages of easier sample preparation and fewer specimens compared to evaluation by TEM analysis.

  19. The microstructural mechanism of electromigration failure in narrow interconnects of Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Choongun [Univ. of California, Berkeley, CA (United States)

    1993-04-01

    This thesis reports a study of the mechanism of electromigration failure in Al-2Cu-1Si thin-film conducting lines on Si. Samples were patterned from 0.5 μm thick vapor-deposited films with various mean grain sizes (G), and had lines widths (W) of 1.3, 2, 4 and 6 μm. The lines were aged at various conditions to change the Cu-precipitate distribution and were tested to failure at T = 225°C and j = 2.5 x 106 A/cm2. Some samples were tested over a range of substrate temperatures, current densities and current reversal times. Aging produces an initially dense distribution of metastable θ' (Al2Cu; coherent) in the grain interiors, with stable θ (Al2Cu; incoherent) at the grain boundaries. The intragranular θ' is gradually absorbed into the grain boundary precipitates. In the wide lines the mean time to failure increases slowly and monotonically with pre-aging time and current reversal time. The failure mode is the formation and coalescence of voids that form on grain boundaries with an apparent activation energy of 0.65 eV. In the narrow lines, the lines failed by a transgranular-slit mechanism with an activation energy near 0.93 eV. The distribution of the polygranular segments and the kinetics of failure varies with the linewidths. Failure occurs after Cu has been swept from the grains that fail. Pre-aging the line to create a more stable distribution of Cu significantly increases the time to failure. When the density of intragranular θ-phase precipitates is maximized, the transgranular-slit failure mechanism is suppressed, and the bamboo grain fails by diffuse thinning to rupture. The results from the current reversal test indicate that the time to sweep Cu in the polygranular segments is longer for longer polygranular segments. Thus the time to first failure in an array of lines is much longer than predicted by a log-normal fit to the distribution of failure times.

  20. First Results of Energy Saving at Process Redesign of Die Forging Al-Alloys

    International Nuclear Information System (INIS)

    Pepelnjak, Tomaz; Kuzman, Karl; Kokol, Anton

    2011-01-01

    The contribution deals with eco-friendly solutions for shortened production chains of forging light alloys. During the die forging operations a remarkable amount of material goes into the flash and later on into chips during finish machining. These low value side products are rich with embedded energy therefore recycling or reprocessing could be very energy saving procedure.In cooperation with a die forging company a shortened reprocessing cycle has been studied starting from re-melting the forging flash and without additional heating to cast preforms for subsequent die forging. As such preforms have not as good formability characteristics as those done from extruded billets the isothermal forging process has been adopted. First results showed that without cracks and other defects the formability is sufficient for a broad spectrum of forgings.To improve the formability a homogenization process of cast preforms has been implemented. As the process started immediately after casting, amount of additional energy for heating was minimized. To reduce voids forging process was redesigned in a way to assure greater hydrostatic pressures in parts during forging. First results were promising therefore research is going towards improving processes without adding significantly more energy as it is needed for casting with homogenization and die forging.

  1. Microstructure and Mechanical Properties of Ultrasonic Spot Welded Mg/Al Alloy Dissimilar Joints

    Directory of Open Access Journals (Sweden)

    He Peng

    2018-04-01

    Full Text Available Lightweight structural applications of magnesium and aluminum alloys inevitably necessitate welding and joining, especially dissimilar welding between these alloys. The objective of this study was to examine the feasibility of joining ZEK100 Mg alloy to Al6022 alloy via ultrasonic spot welding, focusing on effects of welding energy. An interface diffusion layer consisting of α-Mg and Al12Mg17 eutectic structure was observed to form, with its thickness increased from ~0.5 µm to ~30 µm with increasing welding energy from 500 J to 2000 J. The tensile lap shear peak load or strength and critical stress intensity of the welded joints first increased and then decreased with increasing welding energy, with their peak values achieved at 750 J. Fatigue life of the joints made at 750 J and 2000 J was equivalent at the lower cyclic loading levels, while it was longer for the joints made at 750 J at the higher cyclic loading levels. Fatigue fracture mode changed from interfacial failure to mainly transverse-through-thickness crack growth with decreasing cyclic loading level, which corresponded well to the bi-linear characteristic of S-N curves. Crack initiation basically occurred at the weld nugget border and at the interface between the two sheets, which can be understood via a theoretical stress analysis.

  2. Three-dimensional investigation of recrystallization nucleation in a particle-containing Al alloy

    DEFF Research Database (Denmark)

    Zhang, Yonghao; Juul Jensen, Dorte; Zhang, Yubin

    2012-01-01

    The effects of an inhomogeneous distribution of second-phase particles on nucleation of recrystallization in a particle-containing aluminum alloy are investigated by 3-D serial sectioning. Clusters and bands of big intermetallic particles are the dominating nucleation sites, but other sites...... are also active. The effects of nucleation sites and the inhomogeneous particle distribution on the orientation and size of the nuclei are investigated and their relationships are discussed. 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved....

  3. Point defects and precipitation phenomena in Cu-Zn-Al alloys. A study by positrons annihilation

    International Nuclear Information System (INIS)

    Romero, R.; Salgueiro, W.; Somoza, A.; Ahlers, M.H.

    1990-01-01

    Monocrystalline phase Cu-Zn-Al samples in phase β (derived from a bcc structure) were treated with different homogenization thermal treatments, isothermal annealing, and tempering at different time intervals. In this way, point defects are fixed and gamma phase precipitation is induced. The evolution of this technique's characteristic parameters was followed with positron annihilation temporal spectroscopy at room temperature. Owing to the extreme sensitivity of positrons to defects like vacancies, it is possible to study the migration of these defects in detail. It can be seen that the presence of precipitates within the matrix phase modifies the annihilation parameters. Results are discussed as a function of the standard model for positron trapping by defects. (Author). 9 refs., 4 figs

  4. The pseudoelasticity and the shape memory effect in CoNiAl alloys

    Czech Academy of Sciences Publication Activity Database

    Kopeček, Jaromír; Jarošová, Markéta; Jurek, Karel; Heczko, Oleg

    2014-01-01

    Roč. 21, č. 1 (2014), s. 43-48 ISSN 1335-0803 R&D Projects: GA ČR(CZ) GA101/09/0702; GA ČR GAP107/10/0824; GA ČR(CZ) GAP107/11/0391; GA AV ČR IAA100100920 Institutional support: RVO:68378271 Keywords : shape memory alloys * co-alloys * metallography * martensitic transition * stress induced martensite Subject RIV: BM - Solid Matter Physics ; Magnetism

  5. Uranium determination in U-Al alloy with statistical tools support

    International Nuclear Information System (INIS)

    Furusawa, Helio Akira; Medalla, Felipe Quirino; Cotrim, Marycel Elena Barbosa; Pires, Maria Aparecida Faustino

    2011-01-01

    ICP-OES was used to quantify total uranium in natural UAl x powder alloy. A simple solubilisation procedure using diluted HNO 3 /HCl was successfully applied. Only 100 mg of sample were used which is an advantage over the volumetric methodologies. Only two dilutions were needed to reach measurable concentration. No other treatment was applied to the solutions. Calibration curves of three uranium lines (367.007, 385.958 and 409.014 nm) were evaluated using ANOVA. Comparing the indicators, the 367.007 nm line was the poorer one but exhibiting a R 2 = 0.998 and 0.9996 and 0.999 for the other two lines. No significant difference was found between these two lines. If needed, the 385.958 nm line could be used to quantify uranium in very low concentrations but with few advantages over the 409.014 nm line, if so. The average uranium concentration found was 0.80±0.01 μg.g-1, as expected for a predominant UAl 2 phase alloy. Higher uranium concentrations are also expected to be successfully quantified using these lines. In order to verify possibly inhomogeneity due to the high uranium concentration, one-way ANOVA was applied to 3 replicates. Homogeneity was confirmed measuring in both 385.958 and 409.014 nm lines. The uncertainty of solution homogeneity was estimated also in these two emission lines giving 0.006 and 0.005 μg.g-1, respectively. These two values are in compliance with the standard deviation of the average. (author)

  6. First-principles investigations of solid solution strengthening in Al alloys

    OpenAIRE

    Ma, Duancheng

    2012-01-01

    Any material properties, in principle, can be reproduced or predicted by performing firstprinciples calculations. Nowadays, however, we are dealing with complex alloy compositions and processes. The complexities cannot be fully described by first-principles, because of the limited computational power. The primary objective of this study is to investigate an important engineering problem, solid solution strengthening, in a simplified manner. The simplified scheme should allow fast and reliable...

  7. Surface analysis of Al alloys with X-ray photoelectron and Auger electron spectroscopies

    International Nuclear Information System (INIS)

    Sakairi, Masatoshi; Suzuki, Keita; Sasaki, Ryo

    2015-01-01

    In this paper, X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES) were applied to investigate passive films formed on aluminum alloy in 0.5 kmol m -3 H 3 BO 3 /0.05 kmol m -3 Na 2 B 4 O 7 with different metal cations. The metal cation is classified by metal cation hardness, X, which are calculated based on the concept of hard and soft acids and bases (HSAB) of the acid and base in Lewis's rule. From XPS analysis, the metal cations with X > 4 were incorporated in passive films. The area-selected surface analysis of AES was also introduced. (author)

  8. Microstructural characterization of dispersion-strengthened Cu-Ti-Al alloys obtained by reaction milling

    International Nuclear Information System (INIS)

    Espinoza, Rodrigo A.; Palma, Rodrigo H.; Sepulveda, Aquiles O.; Fuenzalida, Victor; Solorzano, Guillermo; Craievich, Aldo; Smith, David J.; Fujita, Takeshi; Lopez, Marta

    2007-01-01

    The microstructure, electrical conductivity and hot softening resistance of two alloys (G-10 and H-20), projected to attain Cu-2.5 vol.% TiC-2.5 vol.% Al 2 O 3 nominal composition, and prepared by reaction milling and hot extrusion, were studied. The alloys were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and several chemical analysis techniques. The first alloy, G-10, showed the formation of Al 2 O 3 nanodispersoids and the presence of particles from non-reacted raw materials (graphite, Ti and Al). A second alloy, H-20, was prepared employing different fabrication conditions. This alloy exhibited a homogeneous distribution of Al 2 O 3 and Ti-Al-Fe nanoparticles, with the microstructure being stable after annealing and hot compression tests. These nanoparticles acted as effective pinning sites for dislocation slip and grain growth. The room-temperature hardness of the H-20 consolidated material (330 HV) was approximately maintained after annealing for 1 h at 1173 K; the electrical conductivity was 60% IACS (International Annealing Copper Standard)

  9. Numerical simulation and optimization of Al alloy cylinder body by low pressure die casting

    Directory of Open Access Journals (Sweden)

    Mi Guofa

    2008-05-01

    Full Text Available Shrinkage defects can be formed easily at Critical location during low pressure die casting (LPDC of aluminum alloy cylinder body. It has harmful effect on the products. Mold fi lling and solidifi cation process of a cylinder body was simulated by using of Z-CAST software. The casting method was improved based on the simulation results. In order to create effective feeding passage, the structure of casting was modifi ed by changing the location of strengthening ribs at the bottom, without causing any adverse effect on the part’s performance. Inserting copper billet at suitable location of the die is a valid way to create suitable solidifi cation sequence that is benefi cial to the feeding. Using these methods, the shrinkage defect was completely eliminated at the critical location.

  10. Study on Al-alloy or silicide LEU for DR3 in Denmark

    Energy Technology Data Exchange (ETDEWEB)

    Haack, Karsten [Riso National Laboratory, DK 4000 Roskilde (Germany)

    1985-07-01

    The 10 MW D{sub 2}0-moderated and -cooled research reactor DR3 has at present HEU fuel available for continued operation till early 19. This report presents the status of a feasibility study prepared for selection of the best suited candidate LEU fuel type for DR3 at a potential conversion in 1988. At the moment two alternatives are evaluated: UAl-alloy with modified geometry and U{sub 3}Si{sub 2} with unchanged geometry. A decision on the type selected for further investigation is expected late 1984. The investigation should comprise development, in- and out-of-pile--testing and licensing activities on the potential LEU option. (author)

  11. Polarization mechanism in a ns laser-induced plasma spectroscopy of Al alloy

    Science.gov (United States)

    Aghababaei Nejad, Mahboobeh; Soltanolkotabi, Mahmood; Eslami Majd, Abdollah

    2018-01-01

    Polarization emission from aluminum alloy by ns laser-induced breakdown spectroscopy (LIBS) is carefully investigated in air using a non-gated CCD camera at integration time of 100 ms. First, the analysis reveals that the small polarization degree is the same for both continuum and discrete line emission spectra which also increases slowly with wavelength growth; second, laser fluence in the range of 347.81-550.10 J/cm2 has no significant changes in plasma polarization; and third, larger polarization in comparison with polarization introduced by preferential reflection of emission from the target surface (Fresnel reflectivity) is observed. The residual fluctuations of the anisotropic recombining plasma and the dynamic polarization of an ion's core are suggested as the possible main sources for observed polarized radiation in ns-LIBS.

  12. Temperature and Pressure Evolution during Al Alloy Solidification at Different Squeeze Pressures

    International Nuclear Information System (INIS)

    Li, Junwen; Zhao, Haidong; Chen, Zhenming

    2015-01-01

    Squeeze casting is an advanced and near net-shape casting process, in which external high pressure is applied to solidifying castings. The castings are characterized with fine grains and good mechanical properties. In this study, a series of experiments were carried out to measure the temperature and pressure histories in cavity of Al-Si-Mg direct squeeze castings with different applied solidification pressures of 0.1, 50, 75, and 100 MPa. The evolution of the measured temperatures and pressures was compared and discussed. The effect of pressure change on formation of shrinkage defects was analyzed. Further the friction between the castings and dies during solidification was calculated. It is shown that the applied squeeze pressure has significant influence on the friction at die and casting interfaces, which affects the pressure evolution and transmission. The results could provide some benchmark data for future thermal-mechanics coupled modeling of squeeze castings. (paper)

  13. Process of Equiaxed Grains of RE-Al Alloy under Slope Vibration

    International Nuclear Information System (INIS)

    Xie Shikun; Yi Rongxi; Pan Xiaoliang; Zheng Xiaoqiu; Guo Xiuyan

    2010-01-01

    A new technique using slope vibration casting process during heating and isothermal holding period to prepare Al-7Si-2RE alloy has been studied. The small, near-spherical and non-dendritic microstructure with the semi-solid processing requirements has been obtained. Experiments show that the cooling method, pouring process and the convection of melt caused by slope vibration had significant effects on the formation of near-spherical primary gains. The water-cooled copper mold casting with slope vibration at the temperature near liquidus can obtain Al-7Si-2RE alloy with small homogeneous equiaxed grains, the average grain diameter is 48.3 μm, and the average grain roundness is 1.92.

  14. Enhanced heterogeneous nucleation on oxides in Al alloys by intensive shearing

    International Nuclear Information System (INIS)

    Li, H T; Wang, Y; Fan, Z

    2012-01-01

    Oxides, in liquid aluminium alloys, can cause severe difficulties during casting, contribute to the formation of cast defects and degrade the mechanical properties of cast components. In this paper, microstructural characteristics of naturally occurring oxides in the melts of commercial purity aluminium and Al-Mg binary alloys have been investigated. They are characterised by densely populated oxide particles within liquid oxide films. With intensive shearing, the particle agglomerates are dispersed into uniformly distributed individual particles. It was found that with intensive melt shearing, grain refinement of α-Al can be achieved by the dispersed oxide particles. The smaller lattice misfit between the oxide particles and the α-Al phase is characterised by a well defined crystallographic orientation relationship. And the mechanisms of grain refinement are discussed.

  15. Diamond growth on Fe-Cr-Al alloy by H2-plasma enhanced graphite etching

    International Nuclear Information System (INIS)

    Li, Y. S.; Hirose, A.

    2007-01-01

    Without intermediate layer and surface pretreatment, adherent diamond films with high initial nucleation density have been deposited on Fe-15Cr-5Al (wt. %) alloy substrate. The deposition was performed using microwave hydrogen plasma enhanced graphite etching in a wide temperature range from 370 to 740 degree sign C. The high nucleation density and growth rate of diamond are primarily attributed to the unique precursors used (hydrogen plasma etched graphite) and the chemical nature of the substrate. The improvement in diamond adhesion to steel alloys is ascribed to the important role played by Al, mitigation of the catalytic function of iron by suppressing the preferential formation of loose graphite intermediate phase on steel surface

  16. On the growth of conversion chromate coatings on 2024-Al alloy

    International Nuclear Information System (INIS)

    Kulinich, S.A.; Akhtar, A.S.; Susac, D.; Wong, P.C.; Wong, K.C.; Mitchell, K.A.R.

    2007-01-01

    The initial growth of chromate conversion coatings on aluminium 2024-T3 alloy has been investigated by scanning Auger microscopy, scanning electron microscopy and X-ray photoelectron spectroscopy. The coating initiation is shown to be influenced by the alloy microstructure. In agreement with previously proposed growth models, Cr(VI) to Cr(III) reduction begins on the Al-Cu-Fe-Mn intermetallic second-phase particles, which act as cathodic sites, and then over the entire Al matrix surface. The less noble Al-Cu-Mg second-phase particles demonstrate dual behaviour during the initial stage of coating; some dealloy, with formation of a Cu-rich sponge-like structure, while others show no evidence for etching during the first few seconds and coating deposits on them similar to the situation for the Al-Cu-Fe-Mn particles. XPS measurements show more Cr(III) at the very initial stage of nucleation and growth, whereas the amount of Cr(VI) in the coating increases with the length of the chromating treatment. This is discussed in relation to Raman spectroscopy measurements made in a separate study

  17. Reaction-assisted diffusion bonding of TiAl alloy to steel

    Energy Technology Data Exchange (ETDEWEB)

    Simões, S., E-mail: ssimoes@fe.up.pt [CEMUC, Department of Metallurgical and Materials Engineering, University of Porto, R. Dr. Roberto Frias, 4200-465 Porto (Portugal); Viana, F. [CEMUC, Department of Metallurgical and Materials Engineering, University of Porto, R. Dr. Roberto Frias, 4200-465 Porto (Portugal); Ramos, A.S.; Vieira, M.T. [CEMUC, Department of Mechanical Engineering, University of Coimbra, R. Luís Reis Santos, 3030-788 Coimbra (Portugal); Vieira, M.F. [CEMUC, Department of Metallurgical and Materials Engineering, University of Porto, R. Dr. Roberto Frias, 4200-465 Porto (Portugal)

    2016-03-01

    The dissimilar joining of TiAl to AISI 310 stainless steel by a reaction-assisted diffusion bonding process, using Ni/Al nanolayers as an interlayer, was investigated in the present work. The Ni and Al alternated nanolayers were deposited by d.c. magnetron sputtering onto the base materials, with a bilayer thickness of 14 nm. Joining experiments were performed at 800 °C for 60 min with compressive stress of 25 and 50 MPa. The effectiveness of the interlayer on the bonding process was assessed by microstructural characterization of the interface and by mechanical tests. Diffusion bonded joints were characterized by scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), high resolution transmission electron microscopy (HRTEM), scanning transmission electron microscopy (STEM) and analyzed by energy dispersive X-ray spectroscopy (EDS) in SEM and TEM and Fast Fourier Transform (FFT). The thickness of the interface region, together with its microstructural and mechanical characteristics, is affected by the use of Ni/Al multilayers; which promote joints with lower hardness values, closer to the values of the base materials, and exhibit higher shear strength. - Highlights: • Dissimilar joining by a reaction-assisted diffusion bonding were studied. • Ni/Al nanolayers allows join TiAl to steel in less demanding processing conditions. • The microstructural and mechanical characterization of the joints were investigated. • The fracture occurring in the TiAl base material attests to the sound joining. • Shear strength value decreases for joints with base materials without nanolayers.

  18. Fabrication of SiCp/Al Alloy Composites by In-situ Vacuum Hot Press Process

    Energy Technology Data Exchange (ETDEWEB)

    Choi, S. W.; Hong, S. K.; Kim, Y. M.; Kang, C. S. [Chonnam National University, Kwangju (Korea); Chang, S. Y. [Hanyang University, Seoul (Korea)

    2001-07-01

    SiCp/pure Al and SiCp/2024Al MMCs were fabricated by in-situ VHP process designed specially just in this study which is composed of the vacuum hot press at range from R.T. to 500 deg.C and the continuous extrusion without canning process at 520 deg.C. It was investigated the effect of SiC particle size, volume fraction and extrusion ratio on the tensile properties and micro structure in all composites. In case of the 10:1 extrusion ratio, but SiCp/pure Al and SiCp/2024Al composites were shown a sound appearance and a good micro structure without crack of SiCp as well as uniform distribution of SiCp. However, in case of the 16:1 extrusion ratio, the number of cracked SiC particles more than increased in a higher volume fraction composite and 2024Al matrix composite compared with pure Al matrix one. The tensile strength of the composites reinforced smaller SiCp was higher than that of the bigger SiCp reinforced in same volume fraction and extrusion ratio. (author) 14 refs., 14 figs.

  19. Laser Direct Metal Deposition of 2024 Al Alloy: Trace Geometry Prediction via Machine Learning.

    Science.gov (United States)

    Caiazzo, Fabrizia; Caggiano, Alessandra

    2018-03-19

    Laser direct metal deposition is an advanced additive manufacturing technology suitably applicable in maintenance, repair, and overhaul of high-cost products, allowing for minimal distortion of the workpiece, reduced heat affected zones, and superior surface quality. Special interest is growing for the repair and coating of 2024 aluminum alloy parts, extensively utilized for a wide range of applications in the automotive, military, and aerospace sectors due to its excellent plasticity, corrosion resistance, electric conductivity, and strength-to-weight ratio. A critical issue in the laser direct metal deposition process is related to the geometrical parameters of the cross-section of the deposited metal trace that should be controlled to meet the part specifications. In this research, a machine learning approach based on artificial neural networks is developed to find the correlation between the laser metal deposition process parameters and the output geometrical parameters of the deposited metal trace produced by laser direct metal deposition on 5-mm-thick 2024 aluminum alloy plates. The results show that the neural network-based machine learning paradigm is able to accurately estimate the appropriate process parameters required to obtain a specified geometry for the deposited metal trace.

  20. Laser Direct Metal Deposition of 2024 Al Alloy: Trace Geometry Prediction via Machine Learning

    Directory of Open Access Journals (Sweden)

    Fabrizia Caiazzo

    2018-03-01

    Full Text Available Laser direct metal deposition is an advanced additive manufacturing technology suitably applicable in maintenance, repair, and overhaul of high-cost products, allowing for minimal distortion of the workpiece, reduced heat affected zones, and superior surface quality. Special interest is growing for the repair and coating of 2024 aluminum alloy parts, extensively utilized for a wide range of applications in the automotive, military, and aerospace sectors due to its excellent plasticity, corrosion resistance, electric conductivity, and strength-to-weight ratio. A critical issue in the laser direct metal deposition process is related to the geometrical parameters of the cross-section of the deposited metal trace that should be controlled to meet the part specifications. In this research, a machine learning approach based on artificial neural networks is developed to find the correlation between the laser metal deposition process parameters and the output geometrical parameters of the deposited metal trace produced by laser direct metal deposition on 5-mm-thick 2024 aluminum alloy plates. The results show that the neural network-based machine learning paradigm is able to accurately estimate the appropriate process parameters required to obtain a specified geometry for the deposited metal trace.

  1. Mechanical properties of high niobium TiAl alloys doped with Mo and C

    Czech Academy of Sciences Publication Activity Database

    Chlupová, Alice; Heczko, Milan; Obrtlík, Karel; Polák, Jaroslav; Roupcová, Pavla; Beran, Přemysl; Kruml, Tomáš

    2016-01-01

    Roč. 99, JUN (2016), s. 284-294 ISSN 0264-1275 R&D Projects: GA ČR(CZ) GAP107/11/0704; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 ; RVO:61389005 Keywords : intermetallics * microstructure * fatigue resistance * electron microscopy * fracture Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 4.364, year: 2016

  2. Measurement of residual stress in textured Al alloy by neutron diffraction method

    International Nuclear Information System (INIS)

    Okido, S.; Hayashi, M.; Tanaka, K.; Akiniwa, Y.; Minakawa, N.; Morii, Y.

    1999-01-01

    Residual stress generated in a shrunken aluminum alloy specimen, which was prepared for the round robin test conducted by VAMAS (Versailles Project on Advanced Materials and Standards) TWA-20 organized for the purpose of standardizing residual stress measurement methods, was evaluated by a neutron diffraction method. The main purpose of the round robin test was to assess the reproducibility of data obtained with the measurement facilities of the participants. The general standard of the Residual Stress Analyzer (RESA) constructed in the Japan Atomic Energy Research Institute was verified from the measured residual strains, which were equivalent to the values calculated by FEM and values measured by the research facilities in North America. Residual stress was calculated from residual strain in three perpendicular directions. The diffraction intensities were dependent on measurement directions since the prepared specimen possessed texture. Diffraction profiles in directions having a weak diffraction intensity caused an inaccurate evaluation of the residual stress. To solve this problem, a new method for evaluating residual stress with respect to diffraction plane dependency of the elastic constant was applied. The diffraction plane giving the highest intensity among 110, 200, and 220 diffraction was used to evaluate the residual strain in each of three directions. The residual strain obtained on the used diffraction plane was converted to the equivalent strain for the defined diffraction plane using the ratio of elastic constants of these two planes. The developed evaluation method achieved highly accurate measurement and remarkable efficiency in the measurement process. (author)

  3. Understanding H isotope adsorption and absorption of Al-alloys using modeling and experiments (LDRD: #165724)

    Energy Technology Data Exchange (ETDEWEB)

    Ward, Donald K. [Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Zhou, Xiaowang [Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Karnesky, Richard A. [Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Kolasinski, Robert [Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Foster, Michael E. [Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Thurmer, Konrad [Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Chao, Paul [Carnegie Mellon University, Pittsburgh, PA (United States); Epperly, Ethan Nicholas [Livermore Valley Charter Preparatory High School, Livermore, CA (United States); Zimmerman, Jonathan A. [Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Wong, Bryan M. [Univ. of California, Riverside, CA (United States); Sills, Ryan B. [Sandia National Laboratories (SNL-CA), Livermore, CA (United States)

    2015-09-01

    Current austenitic stainless steel storage reservoirs for hydrogen isotopes (e.g. deuterium and tritium) have performance and operational life-limiting interactions (e.g. embrittlement) with H-isotopes. Aluminum alloys (e.g.AA2219), alternatively, have very low H-isotope solubilities, suggesting high resistance towards aging vulnerabilities. This report summarizes the work performed during the life of the Lab Directed Research and Development in the Nuclear Weapons investment area (165724), and provides invaluable modeling and experimental insights into the interactions of H isotopes with surfaces and bulk AlCu-alloys. The modeling work establishes and builds a multi-scale framework which includes: a density functional theory informed bond-order potential for classical molecular dynamics (MD), and subsequent use of MD simulations to inform defect level dislocation dynamics models. Furthermore, low energy ion scattering and thermal desorption spectroscopy experiments are performed to validate these models and add greater physical understanding to them.

  4. Quantifying the strain-induced dissolution of precipitates in Al alloy microstructures using nuclear magnetic resonance

    International Nuclear Information System (INIS)

    Hutchinson, C.R.; Loo, P.T.; Bastow, T.J.; Hill, A.J.; Costa Teixeira, J. da

    2009-01-01

    Nuclear magnetic resonance (NMR) has been used for the first time to directly monitor the dynamic partitioning of Cu atoms from shearable precipitates into the solid solution as a function of straining at room temperature in two Al-Cu-based alloys. Al-3Cu-0.05Sn (wt.%) and Al-2.5Mg-1.5Cu (wt.%) alloys were heat-treated to provide a fine distribution of ∼5 nm Guinier-Preston (GP) zones and <1 nm Guinier-Preston-Bagaryatsky (GPB) zones, respectively, and were then subjected to rolling strains up to 100%. It is shown that in the Al-Cu-0.05Sn alloy, strains up to ∼40% can pump solute from the ∼5 nm GP zones back into solid solution for the temperature and strain-rate of deformation employed here. In the case of the Al-Cu-Mg alloy, no dissolution of the GPB zones is observed. A simple model for the strain-induced dissolution of the shearable precipitates is given and compared with the experimental results. The dependence of the Cu repartitioning process on the precipitate size is emphasized. These observations and modeling give guidelines for the design of Al-Cu-based alloys to exploit the dynamic interplay of strain-induced Cu partitioning between metastable states, e.g. solid solution and GP (or GPB) zones, for tailoring ultimate mechanical properties. It is proposed that this strain-induced phase transformation is a form of dynamically responding microstructure that can be employed to obtain aluminum alloys with well-designed microstructures.

  5. Simultaneous measurements of photoemission and morphology of various Al alloys during mechanical deformation

    Science.gov (United States)

    Cai, M.; Li, W.; Dickinson, J. T.

    2006-11-01

    We report simultaneous measurements of strain and photoelectron emission from high purity Al (1350), Al-Mg (5052), Al-Mn (3003), Al-Cu (2024), and Al-Mg-Si (6061) alloys under uniaxial tension due to pulsed excimer laser radiation (248nm). The emission of low-energy photoelectrons is sensitive to deformation-induced changes in surface morphology, including the formation of slip lines and slip bands. Alloy composition and surface treatment significantly influence the photoemission during deformation. Surface oxide enhances the signal-to-noise level during photoemission measurement. In the early stage of deformation (strain ⩽0.04), photoemission intensity increases gradually in a nonlinear fashion. While subsequent photoemission increases almost linearly with strain until failure in samples with thin oxide layer (˜31Å), there are two linear segments of photoemission for the samples with oxide of 45Å. The onset of strain localization corresponds to the intersection point of two linear segments, usually at a strain of 0.08-0.20. A constitutive model incorporating microstructure evolution and work hardening during tensile deformation is proposed to qualitatively interpret the growth of the photoemission as a function of strain. Photoemissions from various alloys are interpreted in the light of surface treatment, work function, composition, and microstructural development during deformation.

  6. Studies of martensitic transformation in Cu-Al alloys by positron annihilation

    International Nuclear Information System (INIS)

    Kojima, T.; Kuribayashi, K.; Doyama, M.

    1977-01-01

    The reverse martensitic transformations in Cu-23.5 at-%Al, and Cu-25.3 at-%Al have been studied by means of positron annihilation. The coincidence counting rates of angular correlation were measured as a function of the specimen temperature. The change of counting rates in heating run was rather different from that in cooling run due to the influence of tempering of martensitic structure. The results were interpreted by the change of the formation energy of a vacancy with phase transition. Influence of heating rate is also discussed. (orig.) [de

  7. Some aspects of anelastic and microplastic creep of pure Al and two Al-alloys

    International Nuclear Information System (INIS)

    Sgobba, S.; Kuenzi, H.U.; Ilschner, B.

    1993-01-01

    Anelastic creep of pure Al, commercial Al-Cu and a binary Al-Cu alloy has been measured at room temperature by means of a high resolution laser interferometer. The irreversible component of the deformation was also quantified from measurements of the anelastic creep recovery. The dependence of the deformation-time curves on thermal treatment and cold work is analyzed. The mechanisms responsible for the room temperature anelastic creep are discussed. Materials loaded below their elastic limit can present either a pure anelastic behavior (commercial Al-Cu) or additional viscoelastic creep (pure Al, high purity Al-Cu). For commercial Al-Cu, the presence of an irreversible deformation appears to be mainly related to the state of the surface. A viscoelastic after effect has been measured for this alloy after a Cu-electroplating treatment. As a typical result for room temperature creep, the irreversible deformation depends logarithmically on load time. (orig.)

  8. Characteristics Of The Porous Body Sintered By Nano-Sized Fe-Cr-Al Alloy Powder

    Directory of Open Access Journals (Sweden)

    Lee Su-In

    2015-06-01

    Full Text Available Porous metal with uniform honeycomb structure was successfully produced by sintering using Fe-Cr-Al nano powder, which was prepared by the pulsed wire evaporation (PWE in ethanol. Its process consisted of the several steps; 1 coating on the surface of polyurethane sponge with the liquid droplets generated from the ethanol-based slurry where the Fe-Cr-Al nano powders were uniformly dispersed, 2 heat treatment of debinding to remove the polyurethane sponge and 3 sintering of the porous green body formed by Fe-Cr-Al nano powders. The strut thickness of porous Fe-Cr-Al was increased by the increase of spraying times in ESP step. Also, The shrinkages and the oxidation resistance of the sintered porous body was increased with increase of sintering temperature. The optimal sintering temperature was shown to 1450°C in views to maximize the oxidation resistance and sinterability.

  9. Gating Systems for Sizeable Castings from Al Alloys Cast into Ceramic Moulds

    Directory of Open Access Journals (Sweden)

    I. Stachovec

    2012-04-01

    Full Text Available In contrast to casting to conventional non-reusable “sand” moulds, for which calculating technique for an optimum design of the gating system is comparatively well-developed, a trial-and-error method is applied mostly for casting to ceramic shell moulds made by the investment casting technology. A technologist selects from gating systems of several types (that are standardized by the foundry mostly on the basis of experience. However, this approach is not sustainable with ever growing demands on quality of castings and also the economy of their fabrication as well as with new types of complex sizeable castings introduced to the production gradually (by new customers from the aircraft industry above all any more. The simulation software may be used as a possible tool for making the process of optimising gating systems more effective.

  10. Synthesis of the Mg Al alloy, their characterization and use for storing hydrogen

    International Nuclear Information System (INIS)

    Sampayo P, A.; Iturbe G, J. L.; Lopez M, B. E.; Sandoval J, A.

    2008-01-01

    This paper presents the synthesis and characterization of the MgAI intermetallic in two Mg25AI and Mg50AI stoichiometric relationships and its possible use for storing hydrogen. The intermetallic was prepared by thermal induction and argon atmosphere. The slug obtained was subjected to heat treatment for homogenization at 300 C during 72 hours. It decreased the particle size with a Spex mill high-energy type built at the National Institute of Nuclear Research, the milling time was 30 to 60 minutes. The material was characterized by scanning electron microscopy and X- ray diffraction tests were carried out hydrogenation in a micro-reactor by varying pressure, temperature and reaction time. The material was analyzed by thermal gravimetric system before and after the hydrogenation process. The results indicate that the intermetallic phase gamma through the milling process does not change with the times used for this purpose were obtained particle sizes smaller than a micron, as demonstrated by the analysis of scanning electron microscopy. X-ray diffraction it was found that there is no phase change in the structure of intermetallic with times of up to one hour of milling. Regarding the amount of hydrogen absorbed in this material with the experimental conditions made especially pressure and temperature, the first results reported 3% hydrogen around, these results were obtained by thermal gravimetric system. (Author)

  11. Band gap depiction of quaternary FeMnTiAl alloy using Hubbard (U) potential

    Science.gov (United States)

    Bhat, Tahir Mohiuddin; Yousuf, Saleem; Khandy, Shakeel Ahmad; Gupta, Dinesh C.

    2018-05-01

    We have employed self-consistent ab-initio calculations to investigate new quaternary alloy FeMnTiAl by applying Hubbard potential (U). The alloy is found to be stable in ferromagnetic phase with cubic structure. The alloy shows half-metallic (HM) ferromagnet character. The values of minority band gap FeMnTiAl are found to be 0.33 eV respectively. Electronic charge density reveals that both types of bonds covalent as well as ionic are present in the alloy. Thus the new quaternary alloy can be proved as vital contender for spin valves and spin generator devices.

  12. Effect of Solution Temperature for Al Alloy Anodizing on Cavitation Characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung-Jun [Kunsan National University, Kunsan (Korea, Republic of); Lee, Jung Hyung; Kim, Seong Jong [Mokpo National Maritime University, Haeyangdaehak-ro 91, Mokpo (Korea, Republic of)

    2015-06-15

    The commercialization of aluminum had been delayed than other metals because of its high oxygen affinity. Anodizing is a process in which oxide film is formed on the surface of a valve metal in an electrolyte solution by anodic oxidation reaction. Aluminum has thin oxide film on surface but the oxide film is inhomogeneous having a thickness only in the range of several nanometers. Anodizing process increases the thickness of the oxide film significantly. In this study, porous type oxide film was produced on the surface of aluminum in sulfuric acid as a function of electrolyte temperature, and the optimum condition were determined for anodizing film to exhibit excellent cavitation resistance in seawater environment. The result revealed that the oxide film formed at 10 ℃ represented the highest cavitation resistance, while the oxide film formed at 15 ℃ showed the lowest resistance to cavitation in spite of its high hardness.

  13. Method of mechanochemical synthesis for the production of nanocrystalline Nb-Al alloys

    International Nuclear Information System (INIS)

    Portnoj, V.K.; Tret'yakov, K.V.; Logacheva, A.I.; Logunov, A.V.; Razumovskij, I.M.

    2004-01-01

    Using X-ray diffraction and DS analyses the process of solid phase synthesis on cooperative comminution of components (Nb, Al, Cr) in a planetary ball mill is investigated. Powder nanocrystalline Nb 3 Al base alloys of various compositions with simultaneous introduction of chromium are synthesized. High power milling results in block size of ∼ 20 nm. It is shown that final chromium dissolution and partial decomposition of Nb(Al) supersaturated solid solutions proceed after heating up to 1100 deg C only. With the help of doping with niobium by the method of mechanical alloying, a two-phase alloy Nb 3 Al + Nb 2 Al having been produced by arc melting, is corrected by composition and transferred to the two-phase region of Nb 3 Al + Nb(Al). It is revealed that the process of niobium aluminide phase formation during mechanochemical synthesis and the process of mechanical activation of Nb-Al system intermetallics enriched with niobium always proceed through formation of supersaturated solid solutions. The mechanism of the process is probably associated with stacking faults formation due to deformation [ru

  14. High thermally stable Ni /Ag(Al) alloy contacts on p-GaN

    Science.gov (United States)

    Chou, C. H.; Lin, C. L.; Chuang, Y. C.; Bor, H. Y.; Liu, C. Y.

    2007-01-01

    Ag agglomeration was found to occur at Ni /Ag to p-GaN contacts after annealing at 500°C. This Ag agglomeration led to the poor thermal stability showed by the Ni /Ag contacts in relation to the reflectivity and electrical properties. However, after alloying with 10at.% Al by e-gun deposition, the Ni /Ag(Al) p-GaN contacts were found to effectively retard Ag agglomeration thereby greatly enhancing the thermal stability. Based on the x-ray photoelectron spectroscopy analysis, the authors believe that the key for the retardation of Ag agglomeration was the formation of ternary Al-Ni-O layer at p-GaN interface.

  15. Effect of linear energy on the properties of an AL alloy in DPMIG welding

    Science.gov (United States)

    Liao, Tianfa; Jin, Li; Xue, Jiaxiang

    2018-01-01

    The effect of different linear energy parameters on the DPMIG welding performance of AA1060 aluminium alloy is studied in this paper. The stability of the welding process is verified with a Labview electrical signal acquisition system, and the microstructure and tensile properties of the welded joint are studied via optical microscopy, scanning electron microscopy and electrical tensile tests. The test results show that the welding process for the DPMIG methods stable and that the weld beads appear as scales. Tensile strength results indicate that, with increasing linear energy, the tensile strength first increases and then decreases. The tensile strength of the joint is maximized when the linear energy is 120.5 J / mm-1.

  16. Development of a TiAl Alloy by Spark Plasma Sintering

    Science.gov (United States)

    Couret, Alain; Voisin, Thomas; Thomas, Marc; Monchoux, Jean-Philippe

    2017-12-01

    Spark plasma sintering (SPS) is a consolidated powder metallurgy process for which the powder sintering is achieved through an applied electric current. The present article aims to describe the method we employed to develop a TiAl-based alloy adjusted for this SPS process. Owing to its enhanced mechanical properties, this alloy was found to fully match the industrial specifications for the aeronautic and automotive industries, which require a high strength at high temperature and a reasonably good ductility at room temperature. A step-by-step method was followed for this alloy development. Starting from a basic study on the as-SPSed GE alloy (Ti-48Al-2Cr-2Nb) in which the influence of the microstructure was studied, the microstructure-alloy composition relationships were then investigated to increase the mechanical properties. As a result of this study, we concluded that tungsten had to be the major alloying element to improve the resistance at high temperature and a careful addition of boron would serve the properties at room temperature. Thus, we developed the IRIS alloy (Ti-48Al-2W-0.08B). Its microstructure and mechanical properties are described here.

  17. The Surface and Bulk Magnetic Properties of Fe-Al Alloys

    Czech Academy of Sciences Publication Activity Database

    Hendrych, A.; Žitovsky, O.; Jirásková, Yvonna; Matko, I.

    2014-01-01

    Roč. 126, č. 1 (2014), s. 58-59 ISSN 0587-4246. [CSMAG Czech and Slovak Conference on Magnetism /15./. Košice, 17.06.2013-21.06.2013] R&D Projects: GA MŠk 7AMB12SK009 Institutional support: RVO:68081723 Keywords : Fe-Al * MOKE * Surface properties * MFM Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.530, year: 2014

  18. Monitoring the corrosion process of Al alloys through pH induced fluorescence

    International Nuclear Information System (INIS)

    Pidaparti, R M; Neblett, E B; Miller, S A; Alvarez, J C

    2008-01-01

    A sensing and monitoring set-up based on electrochemical pH induced fluorescence to systematically control the electrochemical corrosion process has been developed for possible applications in the field of localized corrosion. The sensing and monitoring concept is based on exposing the corroding metal surface to solutions that contain selected redox chemicals which will react in local regions where anodic or cathodic polarizations occur. Redox couples that produce or consume protons in their electrochemical reactions were used so that local pH gradients can indicate electrochemical activity by inducing fluorescence in dyes. This approach has been applied to study the corrosion initiation in aircraft aluminum metal 2024-T3 in a controlled electrochemical cell. Preliminary results obtained suggest that monitoring of localized corrosion based on pH can be achieved for field applications

  19. Annealing and thickness effects on magnetic properties of Co2FeAl alloy films

    Science.gov (United States)

    Wang, Ke; Xu, Zhan; Ling, Fujin; Wang, Yahong; Dong, Shuo

    2018-03-01

    Co2FeAl (CFA) films in a wide thickness range between 2 and 100 nm are sputtered at room temperature. Perpendicular magnetic anisotropy (PMA) is achieved in the annealed structure of Pd/CFA/MgO with CFA thickness ranging between 2.3 and 4.9 nm. PMA as high as 2 × 106 erg/cm3 is demonstrated in the structures annealed in the temperature range between 300 and 350 °C. Positive contributions to the PMA made by the interfaces of Pd/CFA and CFA/MgO are identified. For the as-deposited structure of MgO/CFA/Ta with thick CFA alloy up to 5 nm or above a high effective saturation magnetization of 983.9 ± 30.1 emu/cc is derived from the fitting and an in-plane uniaxial magnetic anisotropy of 104 erg/cm3 in magnitude is revealed by angular dependent magnetic measurements. In addition to the increase in saturation magnetization, a fourfold cubic magnetic anisotropy is found to develop with annealing, in line with the improvement of the crystalline structure confirmed by X-ray diffraction measurements. Out results provide some useful information for the design of the CFA-based magnetoelectronic devices.

  20. Modelling and optimization of semi-solid processing of 7075 Al alloy

    Science.gov (United States)

    Binesh, B.; Aghaie-Khafri, M.

    2017-09-01

    The new modified strain-induced melt activation (SIMA) process presented by Binesh and Aghaie-Khafri was optimized using a response surface methodology to improve the thixotropic characteristics of semi-solid 7075 alloy. The responses, namely the average grain size and the shape factor, were considered as functions of three independent input variables: effective strain, isothermal holding temperature and time. Mathematical models for the responses were developed using the regression analysis technique, and the adequacy of the models was validated by the analysis of variance method. The calculated results correlated fairly well with the experiments. It was found that all the first- and second-order terms of the independent parameters and the interactive terms of the effective strain and holding time were statistically significant for the responses. In order to simultaneously optimize the responses, the desirable values for the effective strain, holding temperature and time were predicted to be 5.1, 609 °C and 14 min, respectively, when employing the desirability function approach. Based on the optimization results, a significant improvement in the average grain size and shape factor of the semi-solid slurry prepared by the new modified SIMA process was observed.

  1. Corrosion behaviour of Mg/Al alloys in high humidity atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Arrabal, R.; Pardo, A.; Merino, M.C.; Mohedano, M.; Casajus, P. [Facultad de Quimicas, Departamento de Ciencia de Materiales, Universidad Complutense, 28040 Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, Villanueva de la Canada, 28691 Madrid (Spain)

    2011-04-15

    The influence of relative humidity (80-90-98% RH) and temperature (25 and 50 C) on the corrosion behaviour of AZ31, AZ80 and AZ91D magnesium alloys was evaluated using gravimetric measurements. The results were compared with the data obtained for the same alloys immersed in Madrid tap water. The corrosion rates of AZ alloys increased with the RH and temperature and were influenced by the aluminium content and alloy microstructure for RH values above 90%. The initiation of corrosion was localised around the Al-Mn inclusions in the AZ31 alloy and at the centre of the {alpha}-Mg phase in the AZ80 and AZ91D alloys. The {beta}-Mg{sub 17}Al{sub 12} phase acted as a barrier against corrosion. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  2. The effects of composition on the environmental embrittlement of Fe{sub 3}Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Alven, D.A.; Stoloff, N.S. [Rensselaer Polytechnic Inst., Troy, NY (United States)

    1997-12-01

    This paper reviews recent research on embrittlement of iron aluminides at room temperature brought about by exposure to moisture or hydrogen. The tensile and fatigue crack growth behavior of several Fe-28Al-5Cr alloys with small additions of Zr and C are described. It will be shown that fatigue crack growth behavior is dependent on composition, environment, humidity level, and frequency. Environments studied include vacuum, oxygen, hydrogen gas, and moist air. All cases of embrittlement are ultimately traceable to the interaction of hydrogen with the crack tip.

  3. Effect of Applied Current Density on Cavitation-Erosion Characteristics for Anodized Al Alloy.

    Science.gov (United States)

    Lee, Seung-Jun; Kim, Seong-Jong

    2018-02-01

    Surface finishing is as important as selection of material to achieve durability. Surface finishing is a process to provide surface with the desired performance and features by applying external forces such as thermal energy or stress. This study investigated the optimum supply current density for preventing from cavitation damages by applying to an anodizing technique that artificially forms on the surface an oxide coating that has excellent mechanical characteristics, such as hardness, wear resistance. Result of hardness test, the greater hardness was associated with greater brittleness, resulting in deleterious characteristics. Consequently, under conditions such as the electrolyte concentration of 10 vol.%, the processing time of 40 min, the electrolyte temperature of 10 °C, and the current density of 20 mA/cm2 were considered to be the optimum anodizing conditions for improvement of durability in seawater.

  4. Electrical Properties of a Thin Anodized Capacitor Made of Y-Doped Al Alloy Film

    Science.gov (United States)

    Onozuka, Tomotake; Sasaki, Hayato; Mikuni, Naohiro; Shinkai, Satoko; Sasaki, Katsutaka; Yamane, Misao; Abe, Yoshio

    2005-09-01

    We have prepared an Al-Y anodized capacitor using sputter-deposited Al-Y alloy film with 5 at. % Y atoms, and evaluated the capacitor properties and the leakage current properties before and after heat treatment. In addition, the characterization of Al-Y anodized films was examined by X-ray diffraction, Auger electron spectroscopy (AES), and X-ray photoelectron spectroscopy analyses. As a result, it is revealed that the thermal stability of an Al-Y anodized capacitor is superior to that of a pure Al anodized capacitor because of its excellent passive nature, and the loss properties can be improved by increasing the heat treatment temperature in air because of the reduction of the equivalent series resistance. Furthermore, it is clarified that the cause of the short-circuited state observed at 550°C is the formation of a narrow capillary-like conduction path of metallic Al atoms as a result of the interdiffusion of Al.

  5. Investigation of structural transformations in the Nb-Ti-Al alloy system

    International Nuclear Information System (INIS)

    Vergasova, L.L.; Volin, Eh.M.; Chizhov, I.N.; Lokshina, A.E.

    1975-01-01

    There are given the results of investigating the effect of thermal treatment conditions upon the structure, the phase composition and the mechanical characteristic of VN7 alloy from Nb-Ti-Al system. VN7 alloy was investigated in cast, forged, pressed and rolled state to study the β-α-conversion processes at slow cooling from high temperature. It was found out that slow cooling lowers considerably the plastic characteristic and the impact ductility without changing practically the tensile strength values. Higher plastic characteristic of VN7 alloy can be obtained through hastening the cooling process of the intermediate products after annealing at 950-1050 0 C

  6. Al2O3 adherence on CoCrAl alloys

    International Nuclear Information System (INIS)

    Kingsley, L.M.

    1980-04-01

    Adherence of protective oxides on NiCrAl and CoCrAl superalloys has been promoted by a dispersion of a highly oxygen reactive element or its oxide being produced within the protection system. Two aspects of this subject are investigated here: the use of Al 2 O 3 as both the dispersion and protective oxide; and the production of an HfO 2 dispersion while simultaneously aluminizing the alloy. It was found that an Al 2 O 3 dispersion will act to promote the adherence of an external scale of Al 2 O 3 to a degree comparable to previously tested dispersions and an HfO 2 dispersion comparable to that produced by a Rhines pack treatment is produced during aluminization

  7. Microstructural Influence on Dynamic Properties of Age Hardenable FeMnAl Alloys

    Science.gov (United States)

    2011-04-01

    strain amplitude on a wrought Fe-28Mn-9Al-0.86C-0.7W-0.43Mo-0.49Nb alloy and on a martensitic stainless steel of composition Fe-12Cr-1.25Ni-0.2V-1.8W...the martensite and loss of strength was used to explain the lower cyclic life of the stainless steel at elevated temperatures. Within the Fe-Mn-Al-C...through F in Table 2), 1010 carbon steel and 304 stainless steel as functions of exposure time in 1 atm flowing oxygen at 700°C (a) and 500°C (b).56

  8. Microstructural evolution of neutron-irradiated Ni-Si and Ni-Al alloys

    Science.gov (United States)

    Takahashi, H.; Garner, F. A.

    1992-10-01

    Additions of silicon and aluminum suppress the neutron-induced swelling of pure nickel but to different degrees. Silicon is much more effective initially when compared to aluminum on a per atom basis but silicon exhibits a nonmonotonic influence on swelling with increasing concentration. Silicon tends to segregate toward grain boundaries while aluminum segregates away from these boundaries. Whereas the formation of the Ni 3Si phase is frequently observed in charged particle irradiation experiments conducted at much higher displacement rates, it did not occur during neutron irradiation in this study. Precipitation also did not occur in Ni-5Al during neutron irradiation, nor has it been reported to occur during ion irradiation.

  9. Microstructural evolution of neutron-irradiated Ni-Si and Ni-Al alloys

    International Nuclear Information System (INIS)

    Takahashi, H.; Garner, F.A.

    1992-01-01

    Additions of silicon and aluminium suppress the neutron-induced swelling of pure nickel but to different degrees. Silicon is much more effective initially when compared to aluminium on a per atom basis but silicon exhibits a nonmonotonic influence on swelling with increasing concentration. Silicon tends to segregate toward grain boundaries while aluminium segregates away from these boundaries. Whereas the formation of the Ni 3 Si phase is frequently observed in charged particle irradiation experiments conducted at much higher displacement rates, it did not occur during neutron irradiation in this study. Precipitation also did not occur in Ni-5Al during neutron irradiation, nor has it been reported to occur during ion irradiation. (orig.)

  10. Fine structures in Fe3Al alloy layer of a new hot dip aluminized steel

    Indian Academy of Sciences (India)

    Unknown

    *National Key Laboratory of Advanced Welding Production Technology, Harbin ... †Key Lab of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, ... improve the adhesion of the liquid aluminum to the base.

  11. Improvement of Electropolishing of 1100 Al Alloy for Solar Thermal Applications

    Science.gov (United States)

    Aguilar-Sierra, Sara María; Echeverría E, Félix

    2018-03-01

    Aluminum sheets-based mirrors are finding applicability in high-temperature solar concentrating technologies because they are cost-effective, lightweight and have high mechanical properties. Nonetheless, the reflectance percentages obtained by electropolishing are not close to the reflectance values of the currently used evaporated films. Therefore, controlling key factors affecting electropolishing processes became essential in order to achieve highly reflective aluminum surfaces. This study investigated the effect of both the electropolishing process and previous heat treatment on the total reflectance of the AA 1100 aluminum alloy. An acid electrolyte and a modified Brytal process were evaluated. Total reflectance was measured by means of UV-Vis spectrophotometry. Reflectance values higher than 80% at 600 nm were achieved for both electrolytes. Optical microscopy and scanning electron microscopy images showed uneven dissolution for the acid electropolished samples causing a reflectance drop in the 200-450 nm region. The influence of heat treatment, previously to electropolishing, was tested at two different temperatures and various holding times. It was found that reflectance increases around 15% for the heat-treated and electropolished samples versus the non-heat-treated ones. A heat treatment at low temperature combined with a short holding time was enough to improve the sample total reflectance.

  12. Application of Small Punch Test for Estimation of Fracture Properties of Fe-Al Alloys

    Czech Academy of Sciences Publication Activity Database

    Dobeš, Ferdinand; Milička, Karel

    2010-01-01

    Roč. 63, Sp. Iss. (2010), s. 83-86 ISSN 0018-8069. [Determination of Mechanical Properties of Materials by Small Punch and Other Miniature Testing Techniques/1./. Ostrava, 31.08.2010-02.09.2010] R&D Projects: GA ČR GA106/08/1238 Institutional research plan: CEZ:AV0Z20410507 Keywords : small punch test * ductility * iron aluminides Subject RIV: JG - Metallurgy

  13. Estimation of ductility of Fe-Al alloys by means of small punch test

    Czech Academy of Sciences Publication Activity Database

    Dobeš, Ferdinand; Milička, Karel

    Roč.18, č.7 (2010), s. 1357-1359 ISSN 0966-9795. [Discussion Meeting on the Development of Innovative Iron Aluminium Alloys /5./. Praha, 21.09.2009-24.09.2009] R&D Projects: GA ČR GA106/08/1238 Institutional research plan: CEZ:AV0Z20410507 Keywords : iron aluminides * brittleness * small punch test Subject RIV: JG - Metallurgy Impact factor: 2.327, year: 2010

  14. Magnetic anisotropy and magnetostriction in nanocrystalline Fe–Al alloys obtained by melt spinning technique

    Energy Technology Data Exchange (ETDEWEB)

    García, J.A.; Carrizo, J. [Depto. de Física de la Universidad de Oviedo, c/Calvo Sotelo s/n, 33007 Oviedo (Spain); Elbaile, L., E-mail: elbaile@uniovi.es [Depto. de Física de la Universidad de Oviedo, c/Calvo Sotelo s/n, 33007 Oviedo (Spain); Lago-Cachón, D.; Rivas, M. [Depto. de Física de la Universidad de Oviedo, c/Calvo Sotelo s/n, 33007 Oviedo (Spain); Castrillo, D. [Depto. de Ciencias de los Materiales de la Universidad de Oviedo, c/Independencia, 33004 Oviedo (Spain); Pierna, A.R. [Depto. de Ingeniería Química y Medio Ambiente, EUPSS, UPV/EHU, San Sebastián (Spain)

    2014-12-15

    A study about the magnetic anisotropy and magnetostriction in ribbons of composition Fe{sub 81}Al{sub 19} and Fe{sub 70}Al{sub 30} obtained by the melt spinning technique is presented. The hysteresis loops indicate that the easy magnetization direction lies in both cases on the plane of the ribbon. Torque magnetometry measurements show that the in-plane magnetic anisotropy constant results 10100 J m{sup −3} and 490 J m{sup −3} for the Fe{sub 81}Al{sub 19} and Fe{sub 70}Al{sub 30} respectively. After a thermal treatment of 2 h at 473 K to remove the residual stresses, the in-plane magnetic anisotropy constants falls down to 2500 J m{sup −3} in the first composition and remains the same in the second one, while the easy direction remains the same. Measurements of the magnetostriction and the residual stresses of both ribbons allow us to explain the above mentioned results about the magnetic anisotropy and to conclude that the residual stresses via magnetostriction are the main source of magnetic anisotropy in the case of Fe{sub 81}Al{sub 19} ribbon but they do not influence this property in the ribbon of composition Fe{sub 70}Al{sub 30}. - Highlights: • The origin of magnetic anisotropy of Fe{sub 81}Al{sub 19} and Fe{sub 70}Al{sub 30} ribbons has been studied. • The magnetic anisotropy lies in the plane of the ribbons. • A huge difference in magnetic anisotropy between two ribbons has been observed. • Magnetostriction and residual stresses explain the magnetic anisotropy in Fe{sub 81}Al{sub 19} ribbon.

  15. Numerical models for the prediction of failure for multilayer fusion Al-alloy sheets

    International Nuclear Information System (INIS)

    Gorji, Maysam; Berisha, Bekim; Hora, Pavel; Timm, Jürgen

    2013-01-01

    Initiation and propagation of cracks in monolithic and multi-layer aluminum alloys, called “Fusion”, is investigated. 2D plane strain finite element simulations are performed to model deformation due to bending and to predict failure. For this purpose, fracture strains are measured based on microscopic pictures of Nakajima specimens. In addition to, micro-structure of materials is taken into account by introducing a random grain distribution over the sheet thickness as well as a random distribution of the measured yield curve. It is shown that the performed experiments and the introduced FE-Model are appropriate methods to highlight the advantages of the Fusion material, especially for bending processes

  16. Some aspects of anelastic and microplastic creep of pure Al and two Al-alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sgobba, S. (Lab. de Metallurgie Mecanique, Dept. des Materiaux, Ecole Polytechnique Federale de Lausanne (Switzerland)); Kuenzi, H.U. (Lab. de Metallurgie Mecanique, Dept. des Materiaux, Ecole Polytechnique Federale de Lausanne (Switzerland)); Ilschner, B. (Lab. de Metallurgie Mecanique, Dept. des Materiaux, Ecole Polytechnique Federale de Lausanne (Switzerland))

    1993-11-01

    Anelastic creep of pure Al, commercial Al-Cu and a binary Al-Cu alloy has been measured at room temperature by means of a high resolution laser interferometer. The irreversible component of the deformation was also quantified from measurements of the anelastic creep recovery. The dependence of the deformation-time curves on thermal treatment and cold work is analyzed. The mechanisms responsible for the room temperature anelastic creep are discussed. Materials loaded below their elastic limit can present either a pure anelastic behavior (commercial Al-Cu) or additional viscoelastic creep (pure Al, high purity Al-Cu). For commercial Al-Cu, the presence of an irreversible deformation appears to be mainly related to the state of the surface. A viscoelastic after effect has been measured for this alloy after a Cu-electroplating treatment. As a typical result for room temperature creep, the irreversible deformation depends logarithmically on load time. (orig.).

  17. Surface modification by electrolytic plasma processing for high Nb-TiAl alloys

    Science.gov (United States)

    Gui, Wanyuan; Hao, Guojian; Liang, Yongfeng; Li, Feng; Liu, Xiao; Lin, Junpin

    2016-12-01

    Metal surface modification by electrolytic plasma processing (EPP) is an innovative treatment widely commonly applied to material processing and pretreatment process of coating and galvanization. EPP involves complex processes and a great deal of parameters, such as preset voltage, current, solution temperature and processing time. Several characterization methods are presented in this paper for evaluating the micro-structure surfaces of Ti45Al8Nb alloys: SEM, EDS, XRD and 3D topography. The results showed that the oxide scale and other contaminants on the surface of Ti45Al8Nb alloys can be effectively removed via EPP. The typical micro-crater structure of the surface of Ti45Al8Nb alloys were observed by 3D topography after EPP to find that the mean diameter of the surface structure and roughness value can be effectively controlled by altering the processing parameters. The mechanical properties of the surface according to nanomechanical probe testing exhibited slight decrease in microhardness and elastic modulus after EPP, but a dramatic increase in surface roughness, which is beneficial for further processing or coating.

  18. Corrosion Protection of Al Alloys for Aircraft by Coatings With Advanced Properties and Enhanced Performance

    National Research Council Canada - National Science Library

    Bierwagen, Gordon; Croll, Stuart; Webster, Dean; Tallman, Dennis; Huo, Qun; Allahar, Brian; Su, Quan; Bonitz, Verena; Fernando, Dilhan; Wang, Duhua

    2007-01-01

    The report presents research that addresses research performed at NDSU for environmentally compliant corrosion protection in coatings systems of greatly extended lifetimes for present and future aircraft...

  19. Determination of localized magnetic moments in Fe-Cr-Al alloys and the electron structure

    International Nuclear Information System (INIS)

    Blau, W.

    1977-01-01

    The localized magnetic moments of Fe and Cr are determined by combination of saturation magnetization measurements and magnetic diffuse scattering. Power series characterizing the interactions between the different kinds of atoms in the alloys are chosen to describe the concentration dependence of the magnetic moments. The different terms are discussed on the basis of band structure models valid for dilute alloys taking into account their modification by impurity interactions. (author)

  20. Structure investigations of ferromagnetic Co-Ni-Al alloys obtained by powder metallurgy.

    Science.gov (United States)

    Maziarz, W; Dutkiewicz, J; Lityńska-Dobrzyńska, L; Santamarta, R; Cesari, E

    2010-03-01

    Elemental powders of Co, Ni and Al in the proper amounts to obtain Co(35)Ni(40)Al(25) and Co(40)Ni(35)Al(25) nominal compositions were ball milled in a high-energy mill for 80 h. After 40 h of milling, the formation of a Co (Ni, Al) solid solution with f.c.c. structure was verified by a change of the original lattice parameter and crystallite size. Analytical transmission electron microscopy observations and X-ray diffraction measurements of the final Co (Ni, Al) solid solution showed that the crystallite size scattered from 4 to 8 nm and lattice parameter a = 0.36086 nm. The chemical EDS point analysis of the milled powder particles allowed the calculation of the e/a ratio and revealed a high degree of chemical homogeneity of the powders. Hot pressing in vacuum of the milled powders resulted in obtaining compacts with a density of about 70% of the theoretical one. An additional heat treatment increased the density and induced the martensitic transformation in a parent phase. Selected area diffraction patterns and dark field images obtained from the heat-treated sample revealed small grains around 300 nm in diameter consisting mainly of the ordered gamma phase (gamma'), often appearing as twins, and a small amount of the L1(0) ordered martensite.

  1. Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

    Science.gov (United States)

    Chellman, D. J.

    1982-01-01

    In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

  2. Characteristics of Al Alloy as a Material for Hydrolysis Reactor of NaBH4

    International Nuclear Information System (INIS)

    Jung, Hyeon-Seong; Oh, Sung-June; Jeong, Jae-Jin; Na, Il-Chai; Chu, Cheun-Ho; Park, Kwon-Pil; Chu, Cheun-Ho

    2015-01-01

    Aluminum alloy was examined as a material of low weight reactor for hydrolysis of NaBH 4 . Aluminum is dissolved with alkali, but there is NaOH as a stabilizer in NaBH 4 solution. To decrease corrosion rate of aluminum, decrease NaOH concentration and this result in loss of NaBH 4 during storage of NaBH 4 solution. Therefore stability of NaBH 4 and corrosion of aluminum should be considered in determining the optimum NaOH concentration. NaBH 4 stability and corrosion rate of aluminum were measured by hydrogen evolution rate. NaBH 4 stability was tested at 20-50 .deg. C and aluminum corrosion was measured at 60-90 .deg. C. The optimum concentration of NaOH was 0.3 wt%, considering both NaBH 4 stability and aluminun corrosion. NaBH 4 hydrolysis reaction continued 200min in aluminum No 6061 alloy reactor with 0.3 wt% NaOH at 80-90 .deg. C.

  3. Characteristics of Al Alloy as a Material for Hydrolysis Reactor of NaBH{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Hyeon-Seong; Oh, Sung-June; Jeong, Jae-Jin; Na, Il-Chai; Chu, Cheun-Ho; Park, Kwon-Pil [Sunchon National University, Suncheon (Korea, Republic of); Chu, Cheun-Ho [ETIS Co, Gimpo (Korea, Republic of)

    2015-12-15

    Aluminum alloy was examined as a material of low weight reactor for hydrolysis of NaBH{sub 4}. Aluminum is dissolved with alkali, but there is NaOH as a stabilizer in NaBH{sub 4} solution. To decrease corrosion rate of aluminum, decrease NaOH concentration and this result in loss of NaBH{sub 4} during storage of NaBH{sub 4} solution. Therefore stability of NaBH{sub 4} and corrosion of aluminum should be considered in determining the optimum NaOH concentration. NaBH{sub 4} stability and corrosion rate of aluminum were measured by hydrogen evolution rate. NaBH{sub 4} stability was tested at 20-50 .deg. C and aluminum corrosion was measured at 60-90 .deg. C. The optimum concentration of NaOH was 0.3 wt%, considering both NaBH{sub 4} stability and aluminun corrosion. NaBH{sub 4} hydrolysis reaction continued 200min in aluminum No 6061 alloy reactor with 0.3 wt% NaOH at 80-90 .deg. C.

  4. Microstructural and magnetic characterization of iron precipitation in Ni-Fe-Al alloys

    International Nuclear Information System (INIS)

    Duman, Nagehan; Mekhrabov, Amdulla O.; Akdeniz, M. Vedat

    2011-01-01

    The influence of annealing on the microstructural evolution and magnetic properties of Ni 50 Fe x Al 50-x alloys for x = 20, 25, and 30 has been investigated. Solidification microstructures of as-cast alloys reveal coarse grains of a single B2 type β-phase and typical off eutectic microstructure consisting of proeutectic B2 type β dendrites and interdendritic eutectic for x = 20 and x > 20 at.% Fe respectively. However, annealing at 1073 K results in the formation of FCC γ-phase particles along the grain boundaries as well as grain interior in x = 20 at.% Fe alloy. The volume fraction of interdentritic eutectic regions tend to decrease and their morphologies start to degenerate by forming FCC γ-phase for x > 20 at.% Fe alloys with increasing annealing temperatures. Increasing Fe content of alloys induce an enhancement in magnetization and a rise in the Curie transition temperature (T C ). Temperature scan magnetic measurements and transmission electron microscopy reveal that a transient rise in the magnetization at temperatures well above the T C of the alloys would be attributed to the precipitation of a nano-scale ferromagnetic BCC α-Fe phase. Retained magnetization above the Curie transition temperature of alloy matrix, together with enhanced room temperature saturation magnetization of alloys annealed at favorable temperatures support the presence of ferromagnetic precipitates. These nano-scale precipitates are shown to induce significant precipitation hardening of the β-phase in conjunction with enhanced room temperature saturation magnetization in particular when an annealing temperature of 673 K is used. - Research Highlights: → Evolution of microstructure and magnetic properties with varying Fe content. → Transient rise in magnetization via the formation of ferromagnetic phase. → Enhancements in saturation magnetization owing to precipitated ferromagnetic phase. → Nanoscale precipitation of ferromagnetic BCC α-Fe confirmed by TEM. → Hardness of the β-phase correlates with room temperature saturation magnetization.

  5. Moessbauer and transport studies of amorphous and icosahedral Zr-Ni-Cu-Ag-Al alloys

    International Nuclear Information System (INIS)

    Stadnik, Z.M.; Rapp, O.; Srinivas, V.; Saida, J.; Inoue, A.

    2002-01-01

    The alloy Zr 65 Al 7.5 Ni 10 Cu 7.3 Fe 0.2 Ag 10 in the amorphous and icosahedral states, and the bulk amorphous alloy Zr 65 Al 7.5 Ni 10 Cu 7.5 Ag 10 , have been studied with 57 Fe Moessbauer spectroscopy, electrical resistance and magnetoresistance techniques. The average quadrupole splitting in both alloys decreases with temperature as T 3/2 . The average quadrupole splitting in the icosahedral alloy is the largest ever reported for a metallic system. The lattice vibrations of the Fe atoms in the amorphous and icosahedral alloys are well described by a simple Debye model, with the characteristic Moessbauer temperatures of 379(29) and 439(28) K, respectively. Amorphous alloys Zr 65 Al 7. )5Ni 10 Cu 7.5 Ag 10 and Zr 65 Al 7.5 Ni 10 Cu 7.3 Fe 0.2 Ag 10 have been found to be superconducting with the transition temperature, T c , of about 1.7 K. The magnitude of Tc and the critical field slope at Tc are in agreement with previous work on Zr-based amorphous superconductors, while the low-temperature normal state resistivity is larger than typical results for binary and ternary Zr-based alloys. The resistivity of icosahedral Zr 65 Al 7.5 Ni 10 Cu 7.3 Fe 0.2 Ag 10 is larger than that for the amorphous ribbon of the same composition, as inferred both from direct measurements on the ribbons and from the observed magnetoresistance. However the icosahedral sample is non-superconducting in the measurement range down to 1.5 K. The results for the resistivity and the superconducting T c both suggest a stronger electronic disorder in the icosahedral phase than in the amorphous phase. (author)

  6. Interface termination and band alignment of epitaxially grown alumina films on Cu-Al alloy

    Science.gov (United States)

    Yoshitake, Michiko; Song, Weijie; Libra, Jiří; Mašek, Karel; Šutara, František; Matolín, Vladimír; Prince, Kevin C.

    2008-02-01

    Epitaxial ultrathin alumina films were grown on a Cu-9 at. % Al(111) substrate by selective oxidation of Al in the alloy in ultrahigh vacuum. The photoelectron spectra of Al 2p and valence band were measured in situ during oxidation. By analyzing multiple peaks of Al 2p, the interface atomic structure was discussed. The energy difference between the Fermi level of the substrate and the valence band maximum of alumina (band offset) was obtained. The relation between the interface atomic structure and the band offset was compared with the reported first-principles calculations. A novel method for controlling the band offset was proposed.

  7. Generalized planar fault energies and twinning in Cu-Al alloys

    Science.gov (United States)

    Kibey, S.; Liu, J. B.; Johnson, D. D.; Sehitoglu, H.

    2006-11-01

    We report ab initio density functional theory calculations of generalized planar fault energies of fcc Cu -xAl (x =0, 5.0, and 8.3at.%) alloys. We investigate the effects of substitutional solute Al on the unstable intrinsic γus and twin γut stacking fault energies (SFEs). Our results reveal an increased tendency of Cu-Al to deform preferentially by twinning with increasing Al content, consistent with experiment. We attribute this mechanical behavior to appreciable lowering of the twinning barrier γut, along with the stable intrinsic and twin SFEs.

  8. Grain refinement efficiency and mechanism of aluminium carbide in Mg-Al alloys

    International Nuclear Information System (INIS)

    Lu, L.; Dahle, A.K.; StJohn, D.H.

    2005-01-01

    Detailed microscopic examination using optical and electron microscopes suggests that Al 4 C 3 , often observed in the central regions of magnesium grains on polished sections, is a potent substrate for primary Mg. Calculations of the crystallographic relationships between magnesium and Al 4 C 3 further support the experimental observations

  9. The Effect of Grain-refinement on Zn-10Al Alloy Damping Properties

    Directory of Open Access Journals (Sweden)

    Piwowarski G.

    2014-12-01

    Full Text Available The paper is devoted to grain-refinement of the medium-aluminium zinc based alloys (MAl-Zn. The system examined was sand cast Zn- 10 wt. %. Al binary alloy (Zn-10Al doped with commercial Al-3 wt. % Ti - 0.15 wt. % C grain refiner (Al-3Ti-0.15C GR. Basing on the measured attenuation coefficient of ultrasonic wave it was stated that together with significantly increased structure fineness damping decreases only by about 10 - 20%. The following examinations should establish the influence of the mentioned grain-refinement on strength and ductility of MAl-Zn cast alloys.

  10. Statistical Distribution of Fatigue Life for Cast TiAl Alloy

    Directory of Open Access Journals (Sweden)

    WAN Wenjuan

    2016-08-01

    Full Text Available Statistic distribution of fatigue life data and its controls of cast Ti-47.5Al-2.5V-1.0Cr-0.2Zr (atom fraction/% alloy were investigated. Fatigue tests were operated by means of load-controlled rotating bending fatigue tests (R=-1 performed at a frequency of 100 Hz at 750 ℃ in air. The fracture mechanism was analyzed by observing the fracture surface morphologies through scanning electron microscope,and the achieved fatigue life data were analyzed by Weibull statistics. The results show that the fatigue life data present a remarkable scatter ranging from 103 to 106 cycles, and distribute mainly in short and long life regime. The reason for this phenomenon is that the fatigue crack initiators are different with different specimens. The crack initiators for short-life specimens are caused by shrinkage porosity, and for long-life ones are caused by bridged porosity interface and soft-oriented lamellar interface. Based on the observation results of fracture surface, two-parameter Weibull distribution model for fatigue life data can be used for the prediction of fatigue life at a certain failure probability. It has also shown that the shrinkage porosity causes the most detrimental effect to fatigue life.

  11. Experimental Studies on SiC and Rice Husk Ash Reinforced Al Alloy Composite

    Directory of Open Access Journals (Sweden)

    Shivaprakash Y. M.

    2018-01-01

    Full Text Available In this research work Aluminium alloy with Cu (4.5% as the major alloying element is used as the matrix in which SiC and Rice Husk Ash (RHA are dispersed to develop a hybrid composite. The dispersion is done by the motorized stir casting arrangement. The composite is fabricated by varying the proportions of the reinforcements in the base alloy. The composite specimens were tested for density changes, hardness and the wear. The microstructure images showed a uniform dispersion of the reinforcements in the matrix and this resulted in higher strength to weight ratio. The increase in strength of the composite is probably attributed to the increase in the dislocation density. Also, the abrasive wear resistance of the produced composite is found to be superior as compared to the matrix alloy because of the hard-ceramic particles in the reinforcements.

  12. Role of vacancies in work hardening and fatigue of TiAl alloys

    Czech Academy of Sciences Publication Activity Database

    Appel, F.; Herrmann, D.; Fischer, F. D.; Svoboda, Jiří; Kozeschnik, E.

    2013-01-01

    Roč. 42, MAR (2013), s. 83-100 ISSN 0749-6419 R&D Projects: GA ČR GAP108/10/1781 Institutional research plan: CEZ:AV0Z20410507 Institutional support: RVO:68081723 Keywords : Dislocations * Cyclic loading * Metallic material * Electron microscopy * Analytic functions Subject RIV: BJ - Thermodynamics Impact factor: 5.971, year: 2013

  13. Electrochemical dissolution characteristics of Zn, Mg, Al and ZnMg(Al) alloys

    OpenAIRE

    Rossrucker, Lisa (M. Sc.)

    2016-01-01

    Thema der Dissertation ist die Untersuchung des elektrochemischen Auflösungsverhaltens von Zink, Magnesium, Aluminium und von zinkreichen Gusslegierungen. Um detallierte Einblicke in den Mechanismus der Korrosion dieser Materialien zu erhalten, wurde eine mikroelektrochemische Durchflusszelle mit verschiedenen Online-Analysemethoden gekoppelt. Hierfür wurde zur Quantifizierung der Metallauflösung ein UV-VIS-Spektrometer bzw. ein induktiv gekoppeltes Plasma-Massenspektrometer verwendet. Zur An...

  14. Friction Stir Welding of Dissimilar Al/Al and Al/Non-Al Alloys: A Review

    Science.gov (United States)

    Wang, Xiangbin; Pan, Yi; Lados, Diana A.

    2018-05-01

    Friction stir welding is a solid-state welding technique that has many advantages over traditional fusion welding, and has been widely adopted in the aerospace and automotive industries. This article reviews research developments in friction stir welding of dissimilar alloys systems, including combinations of aluminum alloys with Mg alloys, Cu, and steel. Microstructural evolution, hardness, tensile and fatigue properties, residual stresses, and corrosion behavior of dissimilar welds will be reported. The effects of processing parameters such as tool rotation and traverse speeds, tool position, material position, and tool geometry on the weld quality are also presented. Discussions on future research directions in friction stir welding will also be provided in the context of existing literature and future high-integrity applications.

  15. Ab-initio electronic and magnetic properties of Fe-Al alloys

    Directory of Open Access Journals (Sweden)

    Apiñaniz, E.

    2000-06-01

    Full Text Available This work presents ab-initio self-consistent calculations performed with the TB-LMTO code to study the different phases of the Fe-Al phase diagram, corresponding to the ordered structures B2, DO3 and B32 and for Fe50Al50 and Fe3Al compositions. Both, unpolarized and spin-polarized calculations have been performed to deduce the energetic difference between the paramagnetic and ferromagnetic state of the corresponding structure. Calculations for the disordered structures have also been performed for the previously mentioned compositions. These results show that by disordering the alloy magnetism is enhanced and that the equilibrium lattice parameter increases.

    En este trabajo se presentan cálculos autoconsistentes ab-initio realizados con el método TB-LMTO (Tight Binding Linear Muffin Tin Orbital con el fin de estudiar las diferentes estructuras que se presentan en el diagrama de fases de las aleaciones Fe-Al. Se han estudiado las estructuras ordenadas B2, DO3 y B32 para las siguientes concentraciones: Fe50Al50 y Fe3Al. Asimismo, se han realizado cálculos teniendo y sin tener en cuenta la polarización de spin con el fin de poder deducir la diferencia energética entre los estados ferromágneticos y paramágneticos de la misma estructura. Por otra parte se han realizado estos mismos cálculos para estructuras desordenadas y las mismas concentraciones. Los resultados muestran que mediante el desorden aumenta el magnetismo de estas aleaciones y crece el parámetro de red.

  16. Application of ceramic short fiber reinforced Al alloy matrix composite on piston for internal combustion engines

    Directory of Open Access Journals (Sweden)

    Wu Shenqing

    2010-11-01

    Full Text Available The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it’s application on the piston for internal combustion engines are presented. Alumina or aluminosilicate fibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.

  17. Strength and ductility of Ni3Al alloyed with boron and substitutional elements

    International Nuclear Information System (INIS)

    Ishikawa, K.; Aoki, K.; Masumoto, T.

    1995-01-01

    The effect of simultaneous alloying of boron (B) and the substitutional elements M on mechanical properties of Ni 3 Al was investigated by the tensile test at room temperature. The yield strength of Ni 3 Al+B increases by alloying with M except for Fe and Ga. In particular, it increases by alloying with Hf, Nb, W, Ta, Pd and Si. The fracture strength of Ni 3 Al+B increases by alloying with Pd, Ga, Si and Hf, but decreases with the other elements. Elongation of Ni 3 Al+B increases by alloying with Ga, Fe and Pd, but decreases with other elements. Hf and Pd is the effective element for the increase of the yield strength and the fracture strength of Ni 3 Al+B, respectively. Alloying with Hf leads to the increases of the yield strength and the fracture strength of Ni 3 Al+B, but to the lowering of elongation. On the other hand, alloying with Pd improves all mechanical properties, i.e. the yield strength, the fracture strength and elongation. On the contrary, alloying with Ti, V and Co leads to the lowering of mechanical properties of Ni 3 Al+B. The reason why ductility of Ni 3 Al+B is reduced by alloying with some elements M is discussed

  18. Mechanical properties of Fe-Mn-Cu-Al alloy systems and optimization of their composition

    International Nuclear Information System (INIS)

    Tkachenko, I.F.; Baranov, A.A.

    1981-01-01

    Studied is the separate and combined effect of Cu and Al on mechanical properties of the Fe-Mn-Al-Cu system alloys using a simplex- lattice method of experiment planning. Heat treated specimens in the form of plates have been subjected to mechanical tests. It is shown that mechanical properties of studied alloys change sufficiently in the result of tempering in heterogeneous (α+γ) region. Studied alloys have the most favourable conbination of characteristics of strength, plasticity and impact strength after tempering at 630 deg C during 2 hours. Diagrams are obtained which characterizes dependence of mechanical properties of alloys on their composition. They permit to select optimum compositions of alloys with the necessary combination of strength, plasticity and impact strength [ru

  19. Microstructure and mechanical properties of FeCrAl alloys under heavy ion irradiations

    Science.gov (United States)

    Aydogan, E.; Weaver, J. S.; Maloy, S. A.; El-Atwani, O.; Wang, Y. Q.; Mara, N. A.

    2018-05-01

    FeCrAl ferritic alloys are excellent cladding candidates for accident tolerant fuel systems due to their high resistance to oxidation as a result of formation of a protective Al2O3 scale at high temperatures in steam. In this study, we report the irradiation response of the 10Cr and 13Cr FeCrAl cladding tubes under Fe2+ ion irradiation up to ∼16 dpa at 300 °C. Dislocation loop size, density and characteristics were determined using both two-beam bright field transmission electron microscopy and on-zone scanning transmission electron microscopy techniques. 10Cr (C06M2) tube has a lower dislocation density, larger grain size and a slightly weaker texture compared to the 13Cr (C36M3) tube before irradiation. After irradiation to 0.7 dpa and 16 dpa, the fraction of type sessile dislocations decreases with increasing Cr amount in the alloys. It has been found that there is neither void formation nor α‧ precipitation as a result of ion irradiations in either alloy. Therefore, dislocation loops were determined to be the only irradiation induced defects contributing to the hardening. Nanoindentation testing before the irradiation revealed that the average nanohardness of the C36M3 tube is higher than that of the C06M2 tube. The average nanohardness of irradiated tube samples saturated at 1.6-2.0 GPa hardening for both tubes between ∼3.4 dpa and ∼16 dpa. The hardening calculated based on transmission electron microscopy was found to be consistent with nanohardness measurements.

  20. Laser Shock Processing of 6061-T6 Al alloy with 1064 nm and 532 nm wavelengths

    International Nuclear Information System (INIS)

    Gomez-Rosas, G.; Rubio-Gonzalez, C.; Ocana, J.L.; Molpeceres, C.; Porro, J.A.; Morales, M.; Casillas, F.J.

    2010-01-01

    Laser Shock Processing (LSP) has been proposed as a competitive alternative technology to classical treatments for improving fatigue and wear resistance of metals. We present a configuration and results in the LSP concept for metal surface treatments in underwater laser irradiation at 532 nm and 1064 nm. The purpose of the work is to compare the effect of both wavelengths on the same material. A convergent lens is used to deliver 1.2 J/pulse (1064 nm) and 0.9 J/pulse (532 nm) in a 8 ns laser FWHM pulse produced by 10 Hz Q-switched Nd:YAG laser with spots of a 1.5 mm in diameter moving forward along the work piece. A LSP configuration with experimental results using a pulse density of 2500 pulses/cm 2 and 5000 pulses/cm 2 in 6061-T6 aluminum samples are presented. High level compressive residual stresses are produced using both wavelengths. It has been shown that surface residual stress level is comparable to that achieved by conventional shot peening, but with greater depths. This method can be applied to surface treatment of final metal products.

  1. Effect of Al alloying on the martensitic temperature in Ti-Ta shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ferrari, Alberto; Rogal, Jutta; Drautz, Ralf [Interdisciplinary Centre for Advanced Materials Simulation, Ruhr-Universitaet Bochum (Germany)

    2017-07-01

    Ti-Ta-based alloys are promising candidates as high temperature shape memory alloys (HTSMAs) for actuators and superelastic applications. The shape memory mechanism involves a martensitic transformation between the low-temperature α'' phase (orthorhombic) and the high-temperature β phase (body-centered cubic). In order to prevent the degradation of the shape memory effect, Ti-Ta needs to be alloyed with further elements. However, this often reduces the martensitic temperature M{sub s}, which is usually strongly composition dependent. The aim of this work is to analyze how the addition of a third element to Ti-Ta alloys affects M{sub s} by means of electronic structure calculations. In particular, it will be investigated how alloying Al to Ti-Ta alters the relative stability of the α'' and β phases. This understanding will help to identify new alloy compositions featuring both a stable shape memory effect and elevated transformation temperatures.

  2. Immersed friction stir welding of ultrafine grained accumulative roll-bonded Al alloy

    International Nuclear Information System (INIS)

    Hosseini, M.; Danesh Manesh, H.

    2010-01-01

    In this research, ultrafine grained strips of commercial pure strain hardenable aluminum (AA1050) were produced by accumulative roll-bonding (ARB) technique. These strips were joined by friction stir welding (FSW) in immersed (underwater) and conventional (in-air) conditions to investigate the effect of the immersion method on the microstructure and mechanical properties of the joint, aiming to reduce the deterioration of the mechanical properties of the joint. Transmission electron microscopy and X-ray diffraction analyses were used to evaluate the microstructure, showing smaller grains and subgrains in the stir zone of the immersed FSW condition with respect to the conventional FSW method. The hardness and tensile properties of the immersed friction stir welded sample and ARBed base metal show more similarity compared to the conventional friction stir welded sample. Moreover, the aforementioned method can result in the enhancement of the superplasticity tendency of the material.

  3. Instantons and Large N

    Science.gov (United States)

    Mariño, Marcos

    2015-09-01

    Preface; Part I. Instantons: 1. Instantons in quantum mechanics; 2. Unstable vacua in quantum field theory; 3. Large order behavior and Borel summability; 4. Non-perturbative aspects of Yang-Mills theories; 5. Instantons and fermions; Part II. Large N: 6. Sigma models at large N; 7. The 1=N expansion in QCD; 8. Matrix models and matrix quantum mechanics at large N; 9. Large N QCD in two dimensions; 10. Instantons at large N; Appendix A. Harmonic analysis on S3; Appendix B. Heat kernel and zeta functions; Appendix C. Effective action for large N sigma models; References; Author index; Subject index.

  4. Large Neighborhood Search

    DEFF Research Database (Denmark)

    Pisinger, David; Røpke, Stefan

    2010-01-01

    Heuristics based on large neighborhood search have recently shown outstanding results in solving various transportation and scheduling problems. Large neighborhood search methods explore a complex neighborhood by use of heuristics. Using large neighborhoods makes it possible to find better...... candidate solutions in each iteration and hence traverse a more promising search path. Starting from the large neighborhood search method,we give an overview of very large scale neighborhood search methods and discuss recent variants and extensions like variable depth search and adaptive large neighborhood...

  5. A divide-conquer-recombine algorithmic paradigm for large spatiotemporal quantum molecular dynamics simulations

    Science.gov (United States)

    Shimojo, Fuyuki; Hattori, Shinnosuke; Kalia, Rajiv K.; Kunaseth, Manaschai; Mou, Weiwei; Nakano, Aiichiro; Nomura, Ken-ichi; Ohmura, Satoshi; Rajak, Pankaj; Shimamura, Kohei; Vashishta, Priya

    2014-05-01

    We introduce an extension of the divide-and-conquer (DC) algorithmic paradigm called divide-conquer-recombine (DCR) to perform large quantum molecular dynamics (QMD) simulations on massively parallel supercomputers, in which interatomic forces are computed quantum mechanically in the framework of density functional theory (DFT). In DCR, the DC phase constructs globally informed, overlapping local-domain solutions, which in the recombine phase are synthesized into a global solution encompassing large spatiotemporal scales. For the DC phase, we design a lean divide-and-conquer (LDC) DFT algorithm, which significantly reduces the prefactor of the O(N) computational cost for N electrons by applying a density-adaptive boundary condition at the peripheries of the DC domains. Our globally scalable and locally efficient solver is based on a hybrid real-reciprocal space approach that combines: (1) a highly scalable real-space multigrid to represent the global charge density; and (2) a numerically efficient plane-wave basis for local electronic wave functions and charge density within each domain. Hybrid space-band decomposition is used to implement the LDC-DFT algorithm on parallel computers. A benchmark test on an IBM Blue Gene/Q computer exhibits an isogranular parallel efficiency of 0.984 on 786 432 cores for a 50.3 × 106-atom SiC system. As a test of production runs, LDC-DFT-based QMD simulation involving 16 661 atoms is performed on the Blue Gene/Q to study on-demand production of hydrogen gas from water using LiAl alloy particles. As an example of the recombine phase, LDC-DFT electronic structures are used as a basis set to describe global photoexcitation dynamics with nonadiabatic QMD (NAQMD) and kinetic Monte Carlo (KMC) methods. The NAQMD simulations are based on the linear response time-dependent density functional theory to describe electronic excited states and a surface-hopping approach to describe transitions between the excited states. A series of techniques

  6. A divide-conquer-recombine algorithmic paradigm for large spatiotemporal quantum molecular dynamics simulations

    International Nuclear Information System (INIS)

    Shimojo, Fuyuki; Hattori, Shinnosuke; Kalia, Rajiv K.; Mou, Weiwei; Nakano, Aiichiro; Nomura, Ken-ichi; Rajak, Pankaj; Vashishta, Priya; Kunaseth, Manaschai; Ohmura, Satoshi; Shimamura, Kohei

    2014-01-01

    We introduce an extension of the divide-and-conquer (DC) algorithmic paradigm called divide-conquer-recombine (DCR) to perform large quantum molecular dynamics (QMD) simulations on massively parallel supercomputers, in which interatomic forces are computed quantum mechanically in the framework of density functional theory (DFT). In DCR, the DC phase constructs globally informed, overlapping local-domain solutions, which in the recombine phase are synthesized into a global solution encompassing large spatiotemporal scales. For the DC phase, we design a lean divide-and-conquer (LDC) DFT algorithm, which significantly reduces the prefactor of the O(N) computational cost for N electrons by applying a density-adaptive boundary condition at the peripheries of the DC domains. Our globally scalable and locally efficient solver is based on a hybrid real-reciprocal space approach that combines: (1) a highly scalable real-space multigrid to represent the global charge density; and (2) a numerically efficient plane-wave basis for local electronic wave functions and charge density within each domain. Hybrid space-band decomposition is used to implement the LDC-DFT algorithm on parallel computers. A benchmark test on an IBM Blue Gene/Q computer exhibits an isogranular parallel efficiency of 0.984 on 786 432 cores for a 50.3 × 10 6 -atom SiC system. As a test of production runs, LDC-DFT-based QMD simulation involving 16 661 atoms is performed on the Blue Gene/Q to study on-demand production of hydrogen gas from water using LiAl alloy particles. As an example of the recombine phase, LDC-DFT electronic structures are used as a basis set to describe global photoexcitation dynamics with nonadiabatic QMD (NAQMD) and kinetic Monte Carlo (KMC) methods. The NAQMD simulations are based on the linear response time-dependent density functional theory to describe electronic excited states and a surface-hopping approach to describe transitions between the excited states. A series of

  7. Large scale electrolysers

    International Nuclear Information System (INIS)

    B Bello; M Junker

    2006-01-01

    Hydrogen production by water electrolysis represents nearly 4 % of the world hydrogen production. Future development of hydrogen vehicles will require large quantities of hydrogen. Installation of large scale hydrogen production plants will be needed. In this context, development of low cost large scale electrolysers that could use 'clean power' seems necessary. ALPHEA HYDROGEN, an European network and center of expertise on hydrogen and fuel cells, has performed for its members a study in 2005 to evaluate the potential of large scale electrolysers to produce hydrogen in the future. The different electrolysis technologies were compared. Then, a state of art of the electrolysis modules currently available was made. A review of the large scale electrolysis plants that have been installed in the world was also realized. The main projects related to large scale electrolysis were also listed. Economy of large scale electrolysers has been discussed. The influence of energy prices on the hydrogen production cost by large scale electrolysis was evaluated. (authors)

  8. Large Pelagics Intercept Survey

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — The Large Pelagics Intercept Survey (LPIS) is a dockside survey of private and charterboat captains who have just completed fishing trips directed at large pelagic...

  9. Large electrostatic accelerators

    International Nuclear Information System (INIS)

    Jones, C.M.

    1984-01-01

    The paper is divided into four parts: a discussion of the motivation for the construction of large electrostatic accelerators, a description and discussion of several large electrostatic accelerators which have been recently completed or are under construction, a description of several recent innovations which may be expected to improve the performance of large electrostatic accelerators in the future, and a description of an innovative new large electrostatic accelerator whose construction is scheduled to begin next year

  10. Large mass storage facility

    International Nuclear Information System (INIS)

    Peskin, A.M.

    1978-01-01

    The report of a committee to study the questions surrounding possible acquisition of a large mass-storage device is presented. The current computing environment at BNL and justification for an online large mass storage device are briefly discussed. Possible devices to meet the requirements of large mass storage are surveyed, including future devices. The future computing needs of BNL are prognosticated. 2 figures, 4 tables

  11. Large N Scalars

    DEFF Research Database (Denmark)

    Sannino, Francesco

    2016-01-01

    We construct effective Lagrangians, and corresponding counting schemes, valid to describe the dynamics of the lowest lying large N stable massive composite state emerging in strongly coupled theories. The large N counting rules can now be employed when computing quantum corrections via an effective...

  12. Large bowel resection

    Science.gov (United States)

    ... blockage in the intestine due to scar tissue Colon cancer Diverticular disease (disease of the large bowel) Other reasons for bowel resection are: Familial polyposis (polyps are growths on the lining of the colon or rectum) Injuries that damage the large bowel ...

  13. Adaptive Large Neighbourhood Search

    DEFF Research Database (Denmark)

    Røpke, Stefan

    Large neighborhood search is a metaheuristic that has gained popularity in recent years. The heuristic repeatedly moves from solution to solution by first partially destroying the solution and then repairing it. The best solution observed during this search is presented as the final solution....... This tutorial introduces the large neighborhood search metaheuristic and the variant adaptive large neighborhood search that dynamically tunes parameters of the heuristic while it is running. Both heuristics belong to a broader class of heuristics that are searching a solution space using very large...... neighborhoods. The tutorial also present applications of the adaptive large neighborhood search, mostly related to vehicle routing problems for which the heuristic has been extremely successful. We discuss how the heuristic can be parallelized and thereby take advantage of modern desktop computers...

  14. ERP inside Large Organizations

    Directory of Open Access Journals (Sweden)

    Constantin Daniel AVRAM

    2010-01-01

    Full Text Available Many large companies in Romania are still functioning without an ERP system. Instead they are using traditional application systems built around the strong boundaries of specific functions: finance, selling, HR, production. An ERP will offer lots of advantages among which the integration of functionalities and support for top management decisions. Although the total cost of ownership is not small and there are some risks when implementing an ERP inside large and very large organizations, having such a system is mandatory. Choosing the right product and vendor and using a correct risk management strategy, will ensure a successful implementation.

  15. Large Pelagics Telephone Survey

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — The Large Pelagics Telephone Survey (LPTS) collects fishing effort information directly from captains holding Highly Migratory Species (HMS) permits (required by...

  16. Large Customers (DR Sellers)

    Energy Technology Data Exchange (ETDEWEB)

    Kiliccot, Sila [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2011-10-25

    State of the large customers for demand response integration of solar and wind into electric grid; openADR; CAISO; DR as a pseudo generation; commercial and industrial DR strategies; California regulations

  17. Large Pelagics Biological Survey

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — The Large Pelagics Biological Survey (LPBS) collects additional length and weight information and body parts such as otoliths, caudal vertebrae, dorsal spines, and...

  18. Large Rotor Test Apparatus

    Data.gov (United States)

    Federal Laboratory Consortium — This test apparatus, when combined with the National Full-Scale Aerodynamics Complex, produces a thorough, full-scale test capability. The Large Rotor Test Apparatus...

  19. Large transverse momentum phenomena

    International Nuclear Information System (INIS)

    Brodsky, S.J.

    1977-09-01

    It is pointed out that it is particularly significant that the quantum numbers of the leading particles are strongly correlated with the quantum numbers of the incident hadrons indicating that the valence quarks themselves are transferred to large p/sub t/. The crucial question is how they get there. Various hadron reactions are discussed covering the structure of exclusive reactions, inclusive reactions, normalization of inclusive cross sections, charge correlations, and jet production at large transverse momentum. 46 references

  20. Large Retailers’ Financial Services

    OpenAIRE

    Risso, Mario

    2010-01-01

    Over the last few years, large retailers offering financial services have considerably grown in the financial services sector. Retailers are increasing the wideness and complexity of their offer of financial services. Large retail companies provide financial services to their customers following different strategic ways. The provision of financial services in the retailers offer is implemented in several different ways related to the strategies, the structures and the degree of financial know...