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Sample records for kanthal

  1. Load sharing in tungsten fiber reinforced Kanthal composites

    International Nuclear Information System (INIS)

    Clausen, B.; Bourke, Mark A.M.; Brown, Donald W.; Ustuendag, E.

    2006-01-01

    The load sharing in three tungsten fiber reinforced Kanthal matrix composites (with fiber volume fractions of 10, 20 and 30%) have been determined using in situ neutron diffraction measurements. The expected iso-strain region was limited in the 20 and 30% composites due to thermal residual stresses. The experimental data have been used to validate the predictions of a unit-cell finite element model. The model was able to accurately predict the measured in situ loading data for all three composites using the same material properties for all calculations

  2. Load sharing in tungsten fiber reinforced Kanthal composites

    Energy Technology Data Exchange (ETDEWEB)

    Clausen, B. [Los Alamos National Laboratory, LANSCE-12, P.O. Box 1663, MS H805, Los Alamos, NM 87545 (United States)]. E-mail: clausen@lanl.gov; Bourke, Mark A.M. [Los Alamos National Laboratory, MST-8, P.O. Box 1663, MS H805, Los Alamos, NM 87545 (United States); Brown, Donald W. [Los Alamos National Laboratory, MST-8, P.O. Box 1663, MS H805, Los Alamos, NM 87545 (United States); Ustuendag, E. [California Institute of Technology, Keck Laboratory, M/C 138-78, 1200 E. California Blvd., Pasadena, CA 91125 (United States)

    2006-04-15

    The load sharing in three tungsten fiber reinforced Kanthal matrix composites (with fiber volume fractions of 10, 20 and 30%) have been determined using in situ neutron diffraction measurements. The expected iso-strain region was limited in the 20 and 30% composites due to thermal residual stresses. The experimental data have been used to validate the predictions of a unit-cell finite element model. The model was able to accurately predict the measured in situ loading data for all three composites using the same material properties for all calculations.

  3. Oxide Morphology of a FeCrAl Alloy, Kanthal APMT, following Extended Aging at 300-600C

    Energy Technology Data Exchange (ETDEWEB)

    Li, Nan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Parker, Stephen Scott [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wood, Elizabeth Sooby [Univ. of Texas, San Antonio, TX (United States)

    2017-09-19

    Iron-chromium-aluminum (FeCrAl) alloys are of interest to the nuclear materials community due to their resistance to high temperature steam oxidation under accident conditions. The present work investigates oxide formation at temperatures relevant to light water reactor cladding operation following extended aging to assess growth kinetics, chemical composition, and microstructure of oxide formation on a commercial FeCrAl alloy, Fe-21wt.%Cr-5wt.%Al-3wt.%Mo (Kanthal APMT). Aging treatments were performed for 100-1000 hours in stagnant air at 300, 400, 500, and 600 °C, respectively. Oxide growth behavior under the investigated conditions follows a logarithmic time dependence. When the oxidization temperature is 400 °C or below, the oxide is amorphous. At 500 °C, isolated crystalline regions start to appear during short period aging time and expand with extended exposures. Crystalline α-Al2O3 oxide film develops at 600 °C and the correlated logarithmic rate constant decreases significantly, indicating enhanced oxidation resistance of the formed oxide film. In addition, Mo segregation at grain boundaries has been observed when the aging temperature exceeds 500 °C. The results of this study can be viewed as an upper bounding result for potential oxide coarsening during reactor operation.

  4. Oxide Morphology of a FeCrAl Alloy, Kanthal APMT, Following Extended Aging in Air at 300 °C to 600 °C

    Science.gov (United States)

    Li, Nan; Parker, Stephen S.; Wood, Elizabeth S.; Nelson, Andrew T.

    2018-05-01

    Iron-chromium-aluminum (FeCrAl) alloys are of interest to the nuclear materials community due to their resistance to high-temperature steam oxidation under accident conditions. The present work investigates oxide formation at temperatures relevant to light water reactor cladding operation following extended aging to assess growth kinetics, chemical composition, and microstructure of oxide formation on a commercial FeCrAl alloy, Fe-21 wt pct Cr-5 wt pct Al-3 wt pct Mo (Kanthal APMT). Aging treatments were performed for 100 to 1000 hours in stagnant air at 300 °C, 400 °C, 500 °C, and 600 °C, respectively. Oxide growth behavior under the investigated conditions follows a logarithmic time dependence. When the oxidization temperature is 400 °C or below, the oxide is amorphous. At 500 °C, isolated crystalline regions start to appear during short period aging time and expand with extended exposures. Crystalline α-Al2O3 oxide film develops at 600 °C and the correlated logarithmic rate constant decreases significantly, indicating enhanced oxidation resistance of the formed oxide film. In addition, Mo segregation at grain boundaries has been observed when the aging temperature exceeds 500 °C. The results of this study can be viewed as an upper bounding result for potential oxide coarsening during reactor operation.

  5. Influence of Preoxidation on High-Temperature Corrosion of a FeCrAl Alloy Under Conditions Relevant to Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2018-01-01

    Preoxidation of a commercial FeCrAl alloy (Kanthal APM) was evaluated as a surface modification approach to reduce alkali chloride-induced corrosion during biomass firing in power plants. Samples of the alloy preoxidized at 900 °C in O2 or O2 + 10 vol% H2O, and at 1100 °C in O2, were coated...

  6. Hot corrosion performance of LVOF sprayed Al2O3–40% TiO2 ...

    Indian Academy of Sciences (India)

    ficients of thermal expansions of the two. ... size 40 mesh just prior to deposition of the coating. Al2O3–. 40% TiO2 ... the laboratory Kanthal wire tube furnace, which was cali- ... formation of TiO2, Al2O3 and Al2Ti7O15 phases in the coat- ing.

  7. Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie

    2017-01-01

    Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre......-oxidised Al and Ti-containing alloys (Kanthal APM and Nimonic 80A, respectively) was investigated under laboratory conditions mimicking biomass firing. The alloys were pre-oxidised at 900°C for 1 week. Afterwards, pre-oxidised samples, and virgin non-pre-oxidised samples as reference, were coated...... with a synthetic deposit of KCl and exposed at 560°C for 1 week to a gas mixture typical of biomass firing. Results show that pre-oxidation could hinder the corrosion attack; however, the relative success was different for the two alloys. While corrosion attack was observed on the pre-oxidised Kanthal APM, the pre...

  8. Joining of ceramic Ba0.5Sr0.5Co0.8Fe0.2O3 membranes for oxygen production to high temperature alloys

    DEFF Research Database (Denmark)

    Kiebach, Wolff-Ragnar; Engelbrecht, Kurt; Kwok, Kawai

    2016-01-01

    /reactivity and their thermal expansion coefficient on the stability of the final joint was evaluated. Leak tight assemblies were obtained only for steels with a thermal expansion coefficient of > 16 [10(-6) K-1] and protective coating. Proof-of-concept oxygen flux measurements up to 830 degrees C were performed......The possibility of joining dense ceramic BCSF tubular membranes to metal alloys using a silver braze was investigated. Four different alloys (Crofer 22 APU (R), Kanthal APM (R), Haynes 214 (R) and EN 1.4841) were considered and the influence of their oxide scale stability...

  9. Developmental efforts of RF collinear load for 10 MeV, 6 kW travelling wave Linac

    International Nuclear Information System (INIS)

    Kumar, Pankaj; Kumar, Harish; Soni, R.K.; Dwivedi, Jishnu; Thakurta, A.C.; Wanmode, Y.D.; Pareek, Prashant; Senthil Kumar, S; Shinde, R.S.

    2015-01-01

    RRCAT is developing a 10 MeV, 6 kW Travelling Wave Electron Linac for radiation processing applications. The remnant RF power from the Linac structure is taken out by output RF coupler and absorbed by the waveguide load. RF collinear load is an improved technique for absorption of the remnant RF power. It replaces the output RF coupler, RF window and waveguide load leading to reduction in size of magnetic elements and less transverse beam instabilities. In addition, it uses the remnant RF power to increase the electron beam energy. The collinear load consists of a number of copper cavities coated with microwave absorbing material at inner surfaces and brazed to the Linac structure at the end. Development of the collinear load has been started at RRCAT and a prototype low power collinear load using Kanthal (FeCrAl alloy) coating has been developed. Further works are going on the development of high power collinear load using FeSiAl alloy. The paper describes the development of the Kanthal based prototype low power collinear load as well as the works for the development of FeSiAl alloy based high power collinear load. (author)

  10. Thermodynamic properties of the liquid Bi-Cu-Sn lead-free solder alloys

    Directory of Open Access Journals (Sweden)

    Kopyto M.

    2009-01-01

    Full Text Available The electromotive force measurement method was employed to determine the thermodynamic properties of liquid Bi-Cu-Sn alloys using solid electrolyte galvanic cells as shown below: Kanthal+Re, Bi-Cu-Sn, SnO2 | Yttria Stabilized Zirconia | air, Pt, Po2=0.2:1 atm Measurements were carried out for three cross-sections with constant Bi/Cu ratio equal to: 1/3, 1 and 3 and for various tin content varying every 10%, resulting in a total of 26 different alloy compositions. The temperature of the measurements varied within the range from 973 to 1325 K. A linear dependence of the e.m.f. on temperature was observed for all alloy compositions and the appropriate line equations were derived. Tin activities were calculated as function of composition and temperature. Results were presented in tables and figures.

  11. Thermodynamic properties of liquid copper-indium-tin alloys determined from e.m.f. measurements

    International Nuclear Information System (INIS)

    Jendrzejczyk-Handzlik, Dominika; Gierlotka, Wojciech; Fitzner, Krzysztof

    2009-01-01

    The thermodynamics properties of liquid Cu-In-Sn alloys were determined using solid oxide galvanic cells with zirconia electrolyte: (I)Re+kanthal,Cu x -In y -Sn (1-x-y) ,'In 2 O 3 '//ZrO 2 +(Y 2 O 3 )//NiO,Ni,Pt in the temperature range (973 to 1223) K. Applied In 2 O 3 can be either pure or in the solid solutions with SnO 2 . Thermodynamics properties of the liquid phase were described by the Redlich-Kister-Muggianu formula. Using the commercial software different phase relations in the ternary system were calculated and compared with experimental data found in the literature

  12. Effect of the Ignition Method on the Extinction Limit for a Flame Spreading over Electric Wire Insulation

    DEFF Research Database (Denmark)

    Mitsui, Fumiya; Nagachi, Masashi; Citerne, Jean-Marie

    . The experimental results show that the LOC of NiCr core wires assume an almost constant value under normal gravity conditions once ignition occurred, whereas under microgravity conditions, the LOC gradually decreases as the ignition power or heating time increases and eventually it reaches an almost constant value......Flame spread experiments with wire insulation were conducted in microgravity (parabolic flights) and in normal gravity to understand the effect of the ignition condition on the Limiting Oxygen Concentration (LOC) for an opposed air flow condition of 100 mm/s (typical flow velocity on ISS). Both...... the ignition power (50-110 W) and the igniter heating time (5-15 s) were varied. Polyethylene-coated Nickel-Chrome or copper wires with inner core diameter of 0.50 mm and insulation thickness of 0.30 mm were used as sample wires, and a 0.50 mm diameter coiled Kanthal wire was used as the igniter...

  13. KCl-induced high temperature corrosion of selected commercial alloys. Part II: alumina and silica-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

    2016-01-01

    for 168 h in flowing N2(g)+5%O2(g)+15%H2O(g) (vol.%) with samples covered under KCl powder. A KCl-free exposure was also performed for comparison.Corrosion morphology and products were studied with scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffractometry (XRD......Laboratory testing on selected alumina and silica-forming alloys was performed to evaluate their performance against high temperature corrosion induced by potassium chloride (KCl). The alloys studied were FeCrAlY, Kanthal APM, Nimonic 80A, 214, 153MA and HR160. Exposure was conducted at 600 °C......-chromium-silicon-oxygen containing layer forms as the innermost corrosion product. The layer was uniformly distributed over the surface and appears to render some protection as this alloy exhibited the best performance among the investigated alloys. To reveal further aspects of the corrosion mechanism, Nimonic 80A was exposed...

  14. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  15. Numerical investigation of the strength of collapse of a harmonically excited bubble

    International Nuclear Information System (INIS)

    Varga, Roxána; Paál, György

    2015-01-01

    The nonlinear dynamics of an acoustically excited spherical gas bubble in water is being investigated numerically. The applied model to describe the motion of the bubble radius is the Keller–Miksis equation, a second order ordinary differential equation, which takes into account the compressibility of the liquid. During the radial oscillations of the bubble, it may enlarge and collapse violently causing high temperature and pressure or even launch a strong pressure wave at the collapse site. These extreme conditions are exploited by many applications, for instance, in sonochemistry to generate oxidising free radicals. The recorded properties, such as the very high bubble wall velocity, and maximum bubble radius of the periodic and chaotic solutions are good indicators for the strength of the collapse. The main aim is to determine the domains of the collapse-like behaviour in the excitation pressure amplitude–frequency parameter space. Results show that at lower driving frequencies the collapse is stronger than at higher frequencies, which is in good agreement with many experimental observations (Kanthale et al., 2007, Tatake and Pandit, 2002). To find all the co-existing stable solutions, at each parameter pair the model was solved numerically with a simple initial value problem solver (4th order Runge–Kutta scheme with 5th order embedded error estimation) by applying 5 randomly chosen initial conditions. These co-existing attractors have different behaviour in the sense of the collapse strength

  16. Mechanical analysis of ferritic stainless steel applied in radiation tubes in high temperature; Analise mecanica de acos inoxidaveis ferriticos aplicados em tubos de radiacao em altas temperaturas

    Energy Technology Data Exchange (ETDEWEB)

    Moreto, J.A.; Ponte, H.A.; Oliveira, V.L.; Silva, C.A. [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil)

    2008-07-01

    Nowadays Brazilian oil refineries face an important challenge: to adjust their units to the processing of more aggressive crudes. The use of this kind of oil has caused an increase on corrosion on process streams in high temperatures. This study's objective is to evaluate the changes in mechanic properties and phases processing occurred in tubes from de radiation furnaces type A268/446 Tp ferritic stainless steel tubes used in conditions of high temperatures. For comparison samples of the APM/Kanthal alloy tube were examined. Hot tensile tests were performed in the studied materials evidence bodies. The evidence bodies for the hot tensile tests were extracted from the longitudinal position of the tubes and were machined with cylindrical shape with threads. There was a series of trials for each tube (at different traction speeds) at temperature of 600 deg C. With the traction test it was possible to evaluate resistance and ductility characteristics and was used to establish criteria for quality control to ensure satisfactory performance in certain applications. Data testing creep were performed in the evidence bodies taken from the longitudinal position of the tubes in constant charge form. Data testing creep were executed in the constant stress mode at various levels of temperature. Through data testing creep it was possible to predict for how long the material is good for use. Data from testing creep were treated by the method of Larson and Miller. (author)

  17. Design heating test section HeaTiNG-02

    International Nuclear Information System (INIS)

    Riswan Djambiar; Sagino; Dedy Haryanto; Joko Prasetio Witoko

    2013-01-01

    HeaTiNG-02 is a component test loop BETA which serves as a heater in conducting experimental heat transfer processes in two-phase flow in narrow slit-shaped plate, considering this phenomenon is one of the conditions postulated accident scenarios a NPP type PWR. To produce heat for the heating component takes the AC power the source voltage can be set from 0 Volts to 220 Volts with no more than a maximum power of 25 KVA. To obtain the thermal conditions on HeaTiNG-02 heating wire dimensions need to be determined and the corresponding voltage so that it will an expected power. Determination of the dimensions of the heater wire through calculations using electricity formulations. Retrieved draft heater test BETA (UUB) HeaTiNG-02 use material super kanthal (FeCuAl) in diameter (Ø) = 2 mm and wire length 3770 mm. Voltage regulators with a maximum power of 25 kVA with a minimum voltage of 0 volts and a maximum of 220 volts. Heater is used as the base to form refractory stone trench. (author)

  18. Technology readiness level (TRL) assessment of cladding alloys for advanced nuclear fuels

    International Nuclear Information System (INIS)

    Shepherd, Daniel

    2015-01-01

    Reliable fuel claddings are essential for the safe, sustainable and economic operation of nuclear stations. This paper presents a worldwide TRL assessment of advanced claddings for Gen III and IV reactors following an extensive literature review. Claddings include austenitic, ferritic/martensitic (F/M), reduced activation (RA) and oxide dispersion strengthened (ODS) steels as well as advanced iron-based alloys (Kanthal alloys). Also assessed are alloys of zirconium, nickel (including Hastelloy R ), titanium, chromium, vanadium and refractory metals (Nb, Mo, Ta and W). Comparison is made with Cf/C and SiCf/SiC composites, MAX phase ceramics, cermets and TRISO fuel particle coatings. The results show in general that the higher the maximum operating temperature of the cladding, the lower the TRL. Advanced claddings were found to have lower TRLs than the corresponding fuel materials, and therefore may be the limiting factor in the deployment of advanced fuels and even possibly the entire reactor in the case of Gen IV. (authors)

  19. The increase performance BMF-14 calcination unit

    International Nuclear Information System (INIS)

    Triyono

    2013-01-01

    The heating element of performance increase BMF-14 calcination unit has been installed. The activity includes: installation and function test heating element step by step. The main component includes: kanthal heating element type with size long 58,2 cm diameter 0,9 cm slot total 28, flexible cable resists heat 30 Amperes, band cable heat resists and flexible clamp. The heating elements installation includes from 3 groups and every groups have 4 heating elements to connectly series. Every group connecting to every phase RST and neutral for getting electric voltage 380 Volts follow contact relay 3 phases to controlling by digital temperature control. The resulting installation of heating element in the BMF-14 calcination unit showed that: BMF-14 calcination unit can be again of the setting temperature step by step. In the step I get optimal temperature 560 °C test time 1068 minutes with rate velocity heat 0 to 18,0 °C/minutes with current between 5,8 to 6,4 Amperes voltage 103 to 123 Volts (phase R and T). In the step II gets optimal temperature 600 °C test time 265 minutes getting rate velocity heat 0 to 40,3 °C/minutes with current 3,8 to 8,5 Amperes voltage 76 to 142 Volts (phase RST). In the step III gets optimal temperature 1000 °C test time 107 minutes getting rate velocity heat 0 to 53,5 °C/minutes with current 9,7 to 12,5 Amperes voltage 215 to 225 Volts (phase RST). (author)

  20. Preparation and Testing of Corrosion and Spallation-Resistant Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, John

    2015-11-01

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT®, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding and involves placing a thin foil of zinc between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the zinc melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The zinc then diffuses through the alloys and evaporates from their surfaces. During this annual reporting period, the finite element model was completed and used to design clamping jigs to hold the APMT plate to the larger blocks of superalloys during the bonding process. The clamping system was machined from titanium–zirconium–molybdenum and used to bond the APMT plate to the superalloy blocks. The bond between the APMT plate was weak for one of each of the superalloy blocks. We believe that this occurred because enough oxidation had occurred on the surface of the parts as a result of a 1-month time period between sandblasting to prepare the parts and the actual bonding process. The other blocks were, therefore, bonded within 1 day of preparing the parts for bonding, and their joints appear strong. Scanning electron microscopy analyses of representative joints showed that no zinc remained in the alloys after bonding. Also, phases rich in hafnium and tantalum had precipitated near the bond line in the APMT. Iron from the APMT had diffused into the superalloys during bonding, more extensively in the CM247LC than in the Rene 80. Nickel from the superalloys had diffused into the APMT, again more extensively in the joint with the CM247LC than

  1. Vitrification of Concentrated Solutions of Fission Products: Technological Studies; Vitrification des Solutions Concentrees de Produits de Fission: Etudes Technologiques; 041e 0421 0422 0415 041a 041b 041e 0412 042b 0412 0410 041d 0418 0415 041a 041e 041d 0426 0415 041d 0422 0420 0418 0420 041e 0412 0410 041d 041d 042b 0425 0420 0410 0421 0422 0412 041e 0420 041e 0412 041f 0420 041e 0414 0423 041a 0422 041e 0412 0414 0415 041b 0415 041d 0418 042f : 0422 0415 0425 041d 0418 0427 0415 0421 041a 041e 0415 0418 0421 0421 041b 0415 0414 041e 0412 0410 041d 0418 0415 ; Vitrificacion de Soluciones Concentradas de Productos de Fision: Estudios Tecnologicos

    Energy Technology Data Exchange (ETDEWEB)

    Bonniaud, R.; Rancon, P. [Centre d' Etudes NuclEaires, Fontenay-aux-Roses (France)

    1963-02-15

    Vitrification in crucibles has a number of advantages including simplicity of operation and low activity loss in firing. On the other hand, the installations needed for a given output take up considerable room and the mass left to be stored is fairly large. Two processes have been developed which can give a sizeable output with installations taking up little space. One makes possible continuous vitrification, and the other semi-continuous vitrification by the method known as the pot process. The continuous vitrification installation tried out can treat about 100 1/d of solution. It consists of a rotary calcinator coupled to a continuous fusion furnace made up of an overflow crucible heated by a resistance furnace in super-kanthal. The original overflow crucible, in regular silicon aluminium, has been replaced by one in cast zirconium silicate to be proof against the corrosive action of phosphate glasses. Operation of the installation has been by runs of about 100 hr, with a ''tracer'' activity of about 10mc/d. Two important problems are to be noted: (a) entrained dust rate - a bubble plate tower (cascade) recycles the dust left in the calcinator; (b) its efficiency is of the order of 90%; and ruthenium volatility, which is still high. The pot-vitrification installation is a process coming between that described above and the crucible process. After glass frit and gelling clay have been added, the active solution is poured continuously into a pot at 500 Degree-Sign C until filling is complete. Calcination and feeding go on together. The filling level is determined by measurement of internal temperatures. After the full charge is calcinated, the glass is melted and tapped through the lower end of the pot, which can thus be re-used. The pot itself, in inconel, has a cross-section of 20 cm in diam, and a height of 1 m. Items studied include composition of the mixture, optimum feedflow-rates, possibility of separate feeding of active solution and glass frit with no

  2. Preparation and testing of corrosion and spallation-resistant coatings

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, John P. [Univ. of North Dakota, Grand Forks, ND (United States); Cavalli, Matthew N. [Univ. of North Dakota, Grand Forks, ND (United States)

    2016-06-30

    The goal of this project was to take a recently developed method of bonding oxide dispersion-strengthened (ODS) FeCrAl plating to nickel superalloys closer to commercial use in syngas-fired turbines. The project was designed to better understand and develop the bonding process and to determine if plating APMT®, a specific highly oxidation-resistant ODS FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The superalloys investigated for protection were CM247LC and Rene® 80, both alumina scale-forming alloys. The method for bonding the APMT plate to the superalloys is called evaporative metal bonding, which involves placing a thin foil of zinc between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the zinc melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The zinc then diffuses through the alloys and evaporates from their surfaces, creating a bond between the APMT and the superalloy that is stronger than the APMT itself. Testing showed that the diffusivity of zinc in both APMT and CM247LC is quite similar at 700°C but 15 times higher in the APMT at 1214°C. Coefficients of thermal expansion were determined for each of the alloys as a function of temperature. This information was entered into a finite-element model using ANSYS, which was used to design a clamping jig for pressing the APMT to the superalloys at the bonding temperature. Scanning electron microscopy analyses of representative joints showed that no zinc remained in the alloys after bonding Unfortunately, the analyses also showed some small pieces of broken aluminum oxide scale near the bond lines, indicating that its scale was not sufficiently removed during prebonding cleaning. Samples from each of the bonded blocks were sent to Siemens for