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Sample records for kalpakjian manufacturing processes

  1. Manufacturing processes

    Science.gov (United States)

    Bennet, Jay; Brower, David; Levine, Stan; Walker, Ray; Wooten, John

    1991-01-01

    The following issues are covered: process development frequently lags behind material development, high fabrication costs, flex joints (bellows) - a continuing program, SRM fabrication-induced defects, and in-space assembly will require simplified design.

  2. Beryllium Manufacturing Processes

    Energy Technology Data Exchange (ETDEWEB)

    Goldberg, A

    2006-06-30

    This report is one of a number of reports that will be combined into a handbook on beryllium. Each report covers a specific topic. To-date, the following reports have been published: (1) Consolidation and Grades of Beryllium; (2) Mechanical Properties of Beryllium and the Factors Affecting these Properties; (3) Corrosion and Corrosion Protection of Beryllium; (4) Joining of Beryllium; (5) Atomic, Crystal, Elastic, Thermal, Nuclear, and other Properties of Beryllium; and (6) Beryllium Coating (Deposition) Processes and the Influence of Processing Parameters on Properties and Microstructure. The conventional method of using ingot-cast material is unsuitable for manufacturing a beryllium product. Beryllium is a highly reactive metal with a high melting point, making it susceptible to react with mold-wall materials forming beryllium compounds (BeO, etc.) that become entrapped in the solidified metal. In addition, the grain size is excessively large, being 50 to 100 {micro}m in diameter, while grain sizes of 15 {micro}m or less are required to meet acceptable strength and ductility requirements. Attempts at refining the as-cast-grain size have been unsuccessful. Because of the large grain size and limited slip systems, the casting will invariably crack during a hot-working step, which is an important step in the microstructural-refining process. The high reactivity of beryllium together with its high viscosity (even with substantial superheat) also makes it an unsuitable candidate for precision casting. In order to overcome these problems, alternative methods have been developed for the manufacturing of beryllium. The vast majority of these methods involve the use of beryllium powders. The powders are consolidated under pressure in vacuum at an elevated temperature to produce vacuum hot-pressed (VHP) blocks and vacuum hot-isostatic-pressed (HIP) forms and billets. The blocks (typically cylindrical), which are produced over a wide range of sizes (up to 183 cm dia. by 61

  3. Process for manufacturing slit collimators

    Science.gov (United States)

    Romanenko, V. P.; Yemelyanov, A. A.; Churbakov, K. I.

    1974-01-01

    Peculiarities are described of the manufacturing process and the control of elements of slit collimators, the structural design of the required equipment and the process or assembling the collimators.

  4. Manufacturing processes 4 forming

    CERN Document Server

    Klocke, Fritz

    2013-01-01

    This book provides essential information on metal forming, utilizing a practical distinction between bulk and sheet metal forming. In the field of bulk forming, it examines processes of cold, warm and hot bulk forming, as well as rolling and a new addition, the process of thixoforming. As for the field of sheet metal working, on the one hand it deals with sheet metal forming processes (deep drawing, flange forming, stretch drawing, metal spinning and bending). In terms of special processes, the chapters on internal high-pressure forming and high rate forming have been revised and refined. On the other, the book elucidates and presents the state of the art in sheet metal separation processes (shearing and fineblanking). Furthermore, joining by forming has been added to the new edition as a new chapter describing mechanical methods for joining sheet metals. The new chapter “Basic Principles” addresses both sheet metal and bulk forming, in addition to metal physics, plastomechanics and computational basics; ...

  5. Manufacturing process applications team (MATeam)

    Science.gov (United States)

    Bangs, E. R.; Meyer, J. D.

    1978-01-01

    Activities of the manufacturing applications team (MATeam) in effecting widespread transfer of NASA technology to aid in the solution of manufacturing problems in the industrial sector are described. During the program's first year of operation, 450 companies, industry associations, and government agencies were contacted, 150 manufacturing problems were documented, and 20 potential technology transfers were identified. Although none of the technology transfers has been commercialized and put in use, several are in the applications engineering phase, and others are in the early stages of implementation. The technology transfer process is described and guidelines used for the preparation of problems statements are included.

  6. Process for manufacturing multilayer capacitors

    Science.gov (United States)

    Lauf, Robert J.; Holcombe, Cressie E.; Dykes, Norman L.

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  7. Wind Turbine Manufacturing Process Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Waseem Faidi; Chris Nafis; Shatil Sinha; Chandra Yerramalli; Anthony Waas; Suresh Advani; John Gangloff; Pavel Simacek

    2012-04-26

    To develop a practical inline inspection that could be used in combination with automated composite material placement equipment to economically manufacture high performance and reliable carbon composite wind turbine blade spar caps. The approach technical feasibility and cost benefit will be assessed to provide a solid basis for further development and implementation in the wind turbine industry. The program is focused on the following technology development: (1) Develop in-line monitoring methods, using optical metrology and ultrasound inspection, and perform a demonstration in the lab. This includes development of the approach and performing appropriate demonstration in the lab; (2) Develop methods to predict composite strength reduction due to defects; and (3) Develop process models to predict defects from leading indicators found in the uncured composites.

  8. Integrated lunar materials manufacturing process

    Science.gov (United States)

    Gibson, Michael A. (Inventor); Knudsen, Christian W. (Inventor)

    1990-01-01

    A manufacturing plant and process for production of oxygen on the moon uses lunar minerals as feed and a minimum of earth-imported, process materials. Lunar feed stocks are hydrogen-reducible minerals, ilmenite and lunar agglutinates occurring in numerous, explored locations mixed with other minerals in the pulverized surface layer of lunar soil known as regolith. Ilmenite (FeTiO.sub.3) and agglutinates contain ferrous (Fe.sup.+2) iron reducible by hydrogen to yield H.sub.2 O and metallic Fe at about 700.degree.-1,200.degree. C. The H.sub.2 O is electrolyzed in gas phase to yield H.sub.2 for recycle and O.sub.2 for storage and use. Hydrogen losses to lunar vacuum are minimized, with no net hydrogen (or any other earth-derived reagent) consumption except for small leaks. Feed minerals are surface-mined by front shovels and transported in trucks to the processing area. The machines are manned or robotic. Ilmenite and agglutinates occur mixed with silicate minerals which are not hydrogen-reducible at 700.degree.-1,200.degree. C. and consequently are separated and concentrated before feeding to the oxygen generation process. Solids rejected from the separation step and reduced solids from the oxygen process are returned to the mine area. The plant is powered by nuclear or solar power generators. Vapor-phase water electrolysis, a staged, countercurrent, fluidized bed reduction reactor and a radio-frequency-driven ceramic gas heater are used to improve thermal efficiency.

  9. Accuracy of freeform manufacturing processes

    NARCIS (Netherlands)

    Gubbels, G.P.H.; Venrooy, B.W.H.; Henselmans, R.

    2009-01-01

    The breakthrough of freeform optics is limited by manufacturing and metrology technology. However, today's manufacturing machines like polishing robots and diamond turning machines are accurate enough to produce good surface quality, so the question is how accurate can a freeform be produced. To inv

  10. Green manufacturing processes and systems

    CERN Document Server

    Davim J, Paulo

    2012-01-01

    This volume fulfills a pressing need in both academia and industry to follow the latest innovations in sustainable manufacturing. The contents cover a host of topics, from environmentally friendly machining techniques to developments in zero-waste production.

  11. Improved Methods for Production Manufacturing Processes in Environmentally Benign Manufacturing

    Directory of Open Access Journals (Sweden)

    Yan-Yan Wang

    2011-09-01

    Full Text Available How to design a production process with low carbon emissions and low environmental impact as well as high manufacturing performance is a key factor in the success of low-carbon production. It is important to address concerns about climate change for the large carbon emission source manufacturing industries because of their high energy consumption and environmental impact during the manufacturing stage of the production life cycle. In this paper, methodology for determining a production process is developed. This methodology integrates process determination from three different levels: new production processing, selected production processing and batch production processing. This approach is taken within a manufacturing enterprise based on prior research. The methodology is aimed at providing decision support for implementing Environmentally Benign Manufacturing (EBM and low-carbon production to improve the environmental performance of the manufacturing industry. At the first level, a decision-making model for new production processes based on the Genetic Simulated Annealing Algorithm (GSAA is presented. The decision-making model considers not only the traditional factors, such as time, quality and cost, but also energy and resource consumption and environmental impact, which are different from the traditional methods. At the second level, a methodology is developed based on an IPO (Input-Process-Output model that integrates assessments of resource consumption and environmental impact in terms of a materials balance principle for batch production processes. At the third level, based on the above two levels, a method for determining production processes that focus on low-carbon production is developed based on case-based reasoning, expert systems and feature technology for designing the process flow of a new component. Through the above three levels, a method for determining the production process to identify, quantify, assess, and optimize the

  12. Fundamentals of semiconductor manufacturing and process control

    CERN Document Server

    May, Gary S

    2006-01-01

    A practical guide to semiconductor manufacturing from process control to yield modeling and experimental design Fundamentals of Semiconductor Manufacturing and Process Control covers all issues involved in manufacturing microelectronic devices and circuits, including fabrication sequences, process control, experimental design, process modeling, yield modeling, and CIM/CAM systems. Readers are introduced to both the theory and practice of all basic manufacturing concepts. Following an overview of manufacturing and technology, the text explores process monitoring methods, including those that focus on product wafers and those that focus on the equipment used to produce wafers. Next, the text sets forth some fundamentals of statistics and yield modeling, which set the foundation for a detailed discussion of how statistical process control is used to analyze quality and improve yields. The discussion of statistical experimental design offers readers a powerful approach for systematically varying controllable p...

  13. Engineering in the Manufacturing Process

    Science.gov (United States)

    1993-03-01

    DFMs the Seville ," Manufacturing Engineering, 108:2, February, 1992, p. 66. "Purchasing’s role in a concurrent engineering environment," International...ELECTRONICS INDUSTRY THE CHALLENGE TO COMMERCIALIZE A siege mentality has been settling in on the Defense Industry ever since the fall of the Iron

  14. Features of the Manufacturing Vision Development Process

    DEFF Research Database (Denmark)

    Dukovska-Popovska, Iskra; Riis, Jens Ove; Boer, Harry

    2005-01-01

    This paper discusses the key features of the process of Manufacturing Vision Development, a process that enables companies to develop their future manufacturing concept. The basis for the process is a generic five-phase methodology (Riis and Johansen, 2003) developed as a result of ten years...... of action research. The methodology recommends wide participation of people from different hierarchical and functional positions, who engage in a relatively short, playful and creative process and come up with a vision (concept) for the future manufacturing system in the company. Based on three case studies...... of companies going through the initial phases of the methodology, this research identified the key features of the Manufacturing Vision Development process. The paper elaborates the key features by defining them, discussing how and when they can appear, and how they influence the process....

  15. Manufacturing processes 2 grinding, honing, lapping

    CERN Document Server

    Klocke, Fritz

    2009-01-01

    Presents a view of the most common machining and non-machining manufacturing processes. This volume describes the characteristics of abrasive tools, their design and manufacturing, followed by the fundamentals of grinding fluids. It also discusses grinding of different materials (steel, cast iron, hard and brittle materials, nickel and titanium).

  16. Ultra-precision processes for optics manufacturing

    Science.gov (United States)

    Martin, William R.

    1991-12-01

    The Optics MODIL (Manufacturing Operations Development and Integration Laboratory) is developing advanced manufacturing technologies for fabrication of ultra precision optical components, aiming for a ten-fold improvement in precision and a shortening of the scheduled lead time. Current work focuses on diamond single point turning, ductile grinding, ion milling, and in/on process metrology.

  17. Ultra-precision processes for optics manufacturing

    Science.gov (United States)

    Martin, William R.

    1991-01-01

    The Optics MODIL (Manufacturing Operations Development and Integration Laboratory) is developing advanced manufacturing technologies for fabrication of ultra precision optical components, aiming for a ten-fold improvement in precision and a shortening of the scheduled lead time. Current work focuses on diamond single point turning, ductile grinding, ion milling, and in/on process metrology.

  18. Recent Developments in Abrasive Hybrid Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Ruszaj Adam

    2017-06-01

    Full Text Available Recent dynamic development of abrasive hybrid manufacturing processes results from application of a new difficult for machining materials and improvement of technological indicators of manufacturing processes already applied in practice. This tendency also occurs in abrasive machining processes which are often supported by ultrasonic vibrations, electrochemical dissolution or by electrical discharges. In the paper we present the review of new results of investigations and new practical applications of Abrasive Electrodischarge (AEDM and Electrochemical (AECM Machining.

  19. Roughness parameter selection for novel manufacturing processes.

    Science.gov (United States)

    Ham, M; Powers, B M

    2014-01-01

    This work proposes a method of roughness parameter (RP) selection for novel manufacturing processes or processes where little knowledge exists about which RPs are important. The method selects a single parameter to represent a group of highly correlated parameters. Single point incremental forming (SPIF) is used as the case study for the manufacturing process. This methodology was successful in reducing the number of RPs investigated from 18 to 8 in the case study. © Wiley Periodicals, Inc.

  20. Manufacturing of smart structures using fiber placement manufacturing processes

    Science.gov (United States)

    Thomas, Matthew M.; Glowasky, Robert A.; McIlroy, Bruce E.; Story, Todd A.

    1995-05-01

    Smart structures research and development, with the ultimate aim of rapid commercial and military production of these structures, are at the forefront of the Synthesis and Processing of Intelligent Cost-Effective Structures (SPICES) program. As part of this ARPA-sponsored program, MDA-E is using fiber placement processes to manufacture integrated smart structure systems. These systems comprise advanced composite structures with embedded fiber optic sensors, shape memory alloys, piezoelectric actuators, and miniature accelerometers. Cost-effective approaches and solutions to smart material synthesis in the fiber-placement process, based upon integrated product development, are discusses herein.

  1. Manufacturing of Smart Structures Using Fiber Placement Manufacturing Processes

    Science.gov (United States)

    Thomas, Matthew M.; Glowasky, Robert A.; McIlroy, Bruce E.; Story, Todd A.

    1996-01-01

    Smart structures research and development, with the ultimate aim of rapid commercial and military production of these structures, are at the forefront of the Synthesis and Processing of Intelligent Cost-Effective Structures (SPICES) program. As part of this ARPA-sponsored program, MDA-E is using fiber placement processes to manufacture integrated smart structure systems. These systems comprise advanced composite structures with embedded fiber optic sensors, shape memory alloys, piezoelectric actuators, and miniature accelerometers. Cost-effective approaches and solutions to smart material synthesis in the fiber-placement process, based upon integrated product development, are discussed herein.

  2. DECOMPOSITION OF MANUFACTURING PROCESSES: A REVIEW

    Directory of Open Access Journals (Sweden)

    N.M.Z.N. Mohamed

    2012-06-01

    Full Text Available Manufacturing is a global activity that started during the industrial revolution in the late 19th century to cater for the large-scale production of products. Since then, manufacturing has changed tremendously through the innovations of technology, processes, materials, communication and transportation. The major challenge facing manufacturing is to produce more products using less material, less energy and less involvement of labour. To face these challenges, manufacturing companies must have a strategy and competitive priority in order for them to compete in a dynamic market. A review of the literature on the decomposition of manufacturing processes outlines three main processes, namely: high volume, medium volume and low volume. The decomposition shows that each sub process has its own characteristics and depends on the nature of the firm’s business. Two extreme processes are continuous line production (fast extreme and project shop (slow extreme. Other processes are in between these two extremes of the manufacturing spectrum. Process flow patterns become less complex with cellular, line and continuous flow compared with jobbing and project. The review also indicates that when the product is high variety and low volume, project or functional production is applied.

  3. Design To Manufacturing Process:Bumpy Road?

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    Ntegration between design and manufacturing is one of the topics that normally hits a lot of discussion in the product development and PLM space.To support this process becomes more and more important in a modern enterprise manufacturing organization.You can ask me why? Let me put is simple this is one of the most important processes that can drive cost optimization in the companies.Everything a company is making need to be first designed and later manufacturing.If it breaks nothing can help.

  4. Manufacturing Vision Development – Process and Dialogue

    DEFF Research Database (Denmark)

    Dukovska-Popovska, Iskra

    This Ph.D. project has been conducted in the context of PRODUCTION+5 methodology for devel¬oping manufacturing visions for companies, and related to Experimental Laboratory for Production. Both have been established in the Center for Industrial Production. The empirical parts of the research...... involve case studies of three companies that are part of the MCD-process. The cases primarily are focusing on the process and the dialogue dur¬ing the manufacturing vision development....

  5. Effects of Manufacturing Process in Crash Simulations

    Directory of Open Access Journals (Sweden)

    Šašek J.

    2010-07-01

    Full Text Available This article describes an impact of a manufacturing, which can significantly change real parts behavior. The influence of technology process is neglected in regular simulations. However, advanced finite elements solvers make possible to involve themanufacturing process in final simulations. It brings distortions and initial distribution of stress and strain into simulations. The possibilities are demonstrated on a crash simulation of a simple box-beam, where stamping and welding processes and spring-back are considered. All mentioned operations are performed in Virtual Performance Solution. The effects of manufacturing process are discussed with a respect to common simulation practice at the end of the paper.

  6. Towards automatic planning for manufacturing generative processes

    Energy Technology Data Exchange (ETDEWEB)

    CALTON,TERRI L.

    2000-05-24

    Generative process planning describes methods process engineers use to modify manufacturing/process plans after designs are complete. A completed design may be the result from the introduction of a new product based on an old design, an assembly upgrade, or modified product designs used for a family of similar products. An engineer designs an assembly and then creates plans capturing manufacturing processes, including assembly sequences, component joining methods, part costs, labor costs, etc. When new products originate as a result of an upgrade, component geometry may change, and/or additional components and subassemblies may be added to or are omitted from the original design. As a result process engineers are forced to create new plans. This is further complicated by the fact that the process engineer is forced to manually generate these plans for each product upgrade. To generate new assembly plans for product upgrades, engineers must manually re-specify the manufacturing plan selection criteria and re-run the planners. To remedy this problem, special-purpose assembly planning algorithms have been developed to automatically recognize design modifications and automatically apply previously defined manufacturing plan selection criteria and constraints.

  7. Computational Fluid Dynamics - Applications in Manufacturing Processes

    Science.gov (United States)

    Beninati, Maria Laura; Kathol, Austin; Ziemian, Constance

    2012-11-01

    A new Computational Fluid Dynamics (CFD) exercise has been developed for the undergraduate introductory fluid mechanics course at Bucknell University. The goal is to develop a computational exercise that students complete which links the manufacturing processes course and the concurrent fluid mechanics course in a way that reinforces the concepts in both. In general, CFD is used as a tool to increase student understanding of the fundamentals in a virtual world. A ``learning factory,'' which is currently in development at Bucknell seeks to use the laboratory as a means to link courses that previously seemed to have little correlation at first glance. A large part of the manufacturing processes course is a project using an injection molding machine. The flow of pressurized molten polyurethane into the mold cavity can also be an example of fluid motion (a jet of liquid hitting a plate) that is applied in manufacturing. The students will run a CFD process that captures this flow using their virtual mold created with a graphics package, such as SolidWorks. The laboratory structure is currently being implemented and analyzed as a part of the ``learning factory''. Lastly, a survey taken before and after the CFD exercise demonstrate a better understanding of both the CFD and manufacturing process.

  8. Modelling Of Manufacturing Processes With Membranes

    Science.gov (United States)

    Crăciunean, Daniel Cristian; Crăciunean, Vasile

    2015-07-01

    The current objectives to increase the standards of quality and efficiency in manufacturing processes can be achieved only through the best combination of inputs, independent of spatial distance between them. This paper proposes modelling production processes based on membrane structures introduced in [4]. Inspired from biochemistry, membrane computation [4] is based on the concept of membrane represented in its formalism by the mathematical concept of multiset. The manufacturing process is the evolution of a super cell system from its initial state according to the given actions of aggregation. In this paper we consider that the atomic production unit of the process is the action. The actions and the resources on which the actions are produced, are distributed in a virtual network of companies working together. The destination of the output resources is specified by corresponding output events.

  9. 15 CFR 400.31 - Manufacturing and processing activity; criteria.

    Science.gov (United States)

    2010-01-01

    ... 15 Commerce and Foreign Trade 2 2010-01-01 2010-01-01 false Manufacturing and processing activity... ZONES BOARD Manufacturing and Processing Activity-Reviews § 400.31 Manufacturing and processing activity....” When evaluating zone and subzone manufacturing and processing activity, either as proposed in...

  10. Microeconomics of process control in semiconductor manufacturing

    Science.gov (United States)

    Monahan, Kevin M.

    2003-06-01

    Process window control enables accelerated design-rule shrinks for both logic and memory manufacturers, but simple microeconomic models that directly link the effects of process window control to maximum profitability are rare. In this work, we derive these links using a simplified model for the maximum rate of profit generated by the semiconductor manufacturing process. We show that the ability of process window control to achieve these economic objectives may be limited by variability in the larger manufacturing context, including measurement delays and process variation at the lot, wafer, x-wafer, x-field, and x-chip levels. We conclude that x-wafer and x-field CD control strategies will be critical enablers of density, performance and optimum profitability at the 90 and 65nm technology nodes. These analyses correlate well with actual factory data and often identify millions of dollars in potential incremental revenue and cost savings. As an example, we show that a scatterometry-based CD Process Window Monitor is an economically justified, enabling technology for the 65nm node.

  11. Space manufacturing utilizing the directional electrostatic accretion process

    Science.gov (United States)

    Mortensen, A.

    1986-01-01

    The Directional Electrostatic Accretion Process (DEAP) is described with respect to both the physical process and its application to manufacturing in space. This high precision portable manufacturing method will revolutionize current practices in manufacturing and repair of spacecraft and space structures. The cost effectiveness of this process will be invaluable to future space manufacturing projects.

  12. Aggregates in monoclonal antibody manufacturing processes.

    Science.gov (United States)

    Vázquez-Rey, María; Lang, Dietmar A

    2011-07-01

    Monoclonal antibodies have proved to be a highly successful class of therapeutic products. Large-scale manufacturing of pharmaceutical antibodies is a complex activity that requires considerable effort in both process and analytical development. If a therapeutic protein cannot be stabilized adequately, it will lose partially or totally its therapeutic properties or even cause immunogenic reactions thus potentially further endangering the patients' health. The phenomenon of protein aggregation is a common issue that compromises the quality, safety, and efficacy of antibodies and can happen at different steps of the manufacturing process, including fermentation, purification, final formulation, and storage. Aggregate levels in drug substance and final drug product are a key factor when assessing quality attributes of the molecule, since aggregation might impact biological activity of the biopharmaceutical. In this review it is analyzed how aggregates are formed during monoclonal antibody industrial production, why they have to be removed and the manufacturing process steps that are designed to either minimize or remove aggregates in the final product. Copyright © 2011 Wiley Periodicals, Inc.

  13. Cost Models for MMC Manufacturing Processes

    Science.gov (United States)

    Elzey, Dana M.; Wadley, Haydn N. G.

    1996-01-01

    Processes for the manufacture of advanced metal matrix composites are rapidly approaching maturity in the research laboratory and there is growing interest in their transition to industrial production. However, research conducted to date has almost exclusively focused on overcoming the technical barriers to producing high-quality material and little attention has been given to the economical feasibility of these laboratory approaches and process cost issues. A quantitative cost modeling (QCM) approach was developed to address these issues. QCM are cost analysis tools based on predictive process models relating process conditions to the attributes of the final product. An important attribute, of the QCM approach is the ability to predict the sensitivity of material production costs to product quality and to quantitatively explore trade-offs between cost and quality. Applications of the cost models allow more efficient direction of future MMC process technology development and a more accurate assessment of MMC market potential. Cost models were developed for two state-of-the art metal matrix composite (MMC) manufacturing processes: tape casting and plasma spray deposition. Quality and Cost models are presented for both processes and the resulting predicted quality-cost curves are presented and discussed.

  14. 77 FR 16158 - Current Good Manufacturing Practice in Manufacturing, Processing, Packing, or Holding of Drugs...

    Science.gov (United States)

    2012-03-20

    ... Manufacturing Practice in Manufacturing, Processing, Packing, or Holding of Drugs; Revision of Certain Labeling... Administration (FDA) is amending the packaging and labeling control provisions of the current good manufacturing..., 21 CFR part 211 is amended as follows: PART 211--CURRENT GOOD MANUFACTURING PRACTICE FOR FINISHED...

  15. A simulation study on garment manufacturing process

    Science.gov (United States)

    Liong, Choong-Yeun; Rahim, Nur Azreen Abdul

    2015-02-01

    Garment industry is an important industry and continues to evolve in order to meet the consumers' high demands. Therefore, elements of innovation and improvement are important. In this work, research studies were conducted at a local company in order to model the sewing process of clothes manufacturing by using simulation modeling. Clothes manufacturing at the company involves 14 main processes, which are connecting the pattern, center sewing and side neating, pockets sewing, backside-sewing, attaching the front and back, sleeves preparation, attaching the sleeves and over lock, collar preparation, collar sewing, bottomedge sewing, buttonholing sewing, removing excess thread, marking button, and button cross sewing. Those fourteen processes are operated by six tailors only. The last four sets of processes are done by a single tailor. Data collection was conducted by on site observation and the probability distribution of processing time for each of the processes is determined by using @Risk's Bestfit. Then a simulation model is developed using Arena Software based on the data collected. Animated simulation model is developed in order to facilitate understanding and verifying that the model represents the actual system. With such model, what if analysis and different scenarios of operations can be experimented with virtually. The animation and improvement models will be presented in further work.

  16. Manufacturing Process for OLED Integrated Substrate

    Energy Technology Data Exchange (ETDEWEB)

    Hung, Cheng-Hung [Vitro Flat Glass LLC, Cheswick, PA (United States). Glass Technology Center

    2017-03-31

    The main objective of this project was to develop a low-cost integrated substrate for rigid OLED solid-state lighting produced at a manufacturing scale. The integrated substrates could include combinations of soda lime glass substrate, light extraction layer, and an anode layer (i.e., Transparent Conductive Oxide, TCO). Over the 3+ year course of the project, the scope of work was revised to focus on the development of a glass substrates with an internal light extraction (IEL) layer. A manufacturing-scale float glass on-line particle embedding process capable of producing an IEL glass substrate having a thickness of less than 1.7mm and an area larger than 500mm x 400mm was demonstrated. Substrates measuring 470mm x 370mm were used in the OLED manufacturing process for fabricating OLED lighting panels in single pixel devices as large as 120.5mm x 120.5mm. The measured light extraction efficiency (calculated as external quantum efficiency, EQE) for on-line produced IEL samples (>50%) met the project’s initial goal.

  17. Process and control systems for composites manufacturing

    Science.gov (United States)

    Tsiang, T. H.; Wanamaker, John L.

    1992-01-01

    A precise control of composite material processing would not only improve part quality, but it would also directly reduce the overall manufacturing cost. The development and incorporation of sensors will help to generate real-time information for material processing relationships and equipment characteristics. In the present work, the thermocouple, pressure transducer, and dielectrometer technologies were investigated. The monitoring sensors were integrated with the computerized control system in three non-autoclave fabrication techniques: hot-press, self contained tool (self heating and pressurizing), and pressure vessel). The sensors were implemented in the parts and tools.

  18. Computational Process Modeling for Additive Manufacturing (OSU)

    Science.gov (United States)

    Bagg, Stacey; Zhang, Wei

    2015-01-01

    Powder-Bed Additive Manufacturing (AM) through Direct Metal Laser Sintering (DMLS) or Selective Laser Melting (SLM) is being used by NASA and the Aerospace industry to "print" parts that traditionally are very complex, high cost, or long schedule lead items. The process spreads a thin layer of metal powder over a build platform, then melts the powder in a series of welds in a desired shape. The next layer of powder is applied, and the process is repeated until layer-by-layer, a very complex part can be built. This reduces cost and schedule by eliminating very complex tooling and processes traditionally used in aerospace component manufacturing. To use the process to print end-use items, NASA seeks to understand SLM material well enough to develop a method of qualifying parts for space flight operation. Traditionally, a new material process takes many years and high investment to generate statistical databases and experiential knowledge, but computational modeling can truncate the schedule and cost -many experiments can be run quickly in a model, which would take years and a high material cost to run empirically. This project seeks to optimize material build parameters with reduced time and cost through modeling.

  19. Improving drug manufacturing with process analytical technology.

    Science.gov (United States)

    Rodrigues, Licinia O; Alves, Teresa P; Cardoso, Joaquim P; Menezes, José C

    2006-01-01

    Within the process analytical technology (PAT) framework, as presented in the US Food and Drug Administration guidelines, the aim is to design, develop and operate processes consistently to ensure a pre-defined level of quality at the end of the manufacturing process. Three PAT implementation scenarios can be envisaged. Firstly, PAT could be used in its most modest version (in an almost non-PAT manner) to simply replace an existing quality control protocol (eg, using near-infrared spectroscopy for an in-process quality control, such as moisture content). Secondly, the use of in-process monitoring and process analysis could be integrated to enhance process understanding and operation for an existing industrial process. Thirdly, PAT could be used extensively and exclusively throughout development, scale-up and full-scale production of a new product and process. Although the first type of implementations are well known, reports of the second and third types remain scarce. Herein, results obtained from PAT implementations of the second and third types are described for two industrial processes for preparing bulk active pharmaceutical ingredients, demonstrating the benefits in terms of increased process understanding and process control.

  20. Material Processing Laser Systems For Manufacturing

    Science.gov (United States)

    Taeusch, David R.; Ruselowski, John M.

    1986-11-01

    Raycon Corporation is a builder of quality machine tools. Combining this with applications expertise to produce high technology production machinery systems using EDM, lasers and other processing methods to solve our customers' production problems is our product. The company has several standard laser machine systems which can be constructed from standard building blocks. The number of axes and travel, the controller requirements, and the required laser type, size and manufacturer are discussed with our customers, and the system to meet their needs is decided upon. These requirements are then built into a processing system for manufacturing use. Several of these systems which are in the field are described, and their purposes and how they accomplish their task are explained. Also, types of YAG and C02 lasers available are described and their optimum use explained. Some specific examples of type versus applications are: YAG low-divergence lasers for trepanning heat-resistant alloys for jet engine turbines; YAG oscillator-amplifier lasers for percussion drilling of cooling holes in jet engine turbine blades; and several special laser machine systems for processing automotive parts are discussed. A few words on laser safety are included to allay some common fears concerning the use of laser technology in the factory environment.

  1. Defective Reduction in Automotive Headlining Manufacturing Process

    Science.gov (United States)

    Rittichai, Saranya; Chutima, Parames

    2016-05-01

    In an automobile parts manufacturing company, currently the headlining process has a lot of wastes resulting in a high cost of quality per year. In this paper, the Six Sigma method is used to reduce the defects in the headlining process. Cause-and-effect matrix and failure mode and effect analysis (FMEA) were adopted to screen the factors that affect the quality of headlining. The 2k-1 fractional factorials design was also use to determine the potential preliminary root causes. The full factorial experiments was conducted to identify appropriate settings of the significant factors. The result showed that the process can reduce the defects of headlining from 12.21% to 6.95%

  2. Monitoring of an antigen manufacturing process.

    Science.gov (United States)

    Zavatti, Vanessa; Budman, Hector; Legge, Raymond; Tamer, Melih

    2016-06-01

    Fluorescence spectroscopy in combination with multivariate statistical methods was employed as a tool for monitoring the manufacturing process of pertactin (PRN), one of the virulence factors of Bordetella pertussis utilized in whopping cough vaccines. Fluorophores such as amino acids and co-enzymes were detected throughout the process. The fluorescence data collected at different stages of the fermentation and purification process were treated employing principal component analysis (PCA). Through PCA, it was feasible to identify sources of variability in PRN production. Then, partial least square (PLS) was employed to correlate the fluorescence spectra obtained from pure PRN samples and the final protein content measured by a Kjeldahl test from these samples. In view that a statistically significant correlation was found between fluorescence and PRN levels, this approach could be further used as a method to predict the final protein content.

  3. Laser processing of ceramics for microelectronics manufacturing

    Science.gov (United States)

    Sposili, Robert S.; Bovatsek, James; Patel, Rajesh

    2017-03-01

    Ceramic materials are used extensively in the microelectronics, semiconductor, and LED lighting industries because of their electrically insulating and thermally conductive properties, as well as for their high-temperature-service capabilities. However, their brittleness presents significant challenges for conventional machining processes. In this paper we report on a series of experiments that demonstrate and characterize the efficacy of pulsed nanosecond UV and green lasers in machining ceramics commonly used in microelectronics manufacturing, such as aluminum oxide (alumina) and aluminum nitride. With a series of laser pocket milling experiments, fundamental volume ablation rate and ablation efficiency data were generated. In addition, techniques for various industrial machining processes, such as shallow scribing and deep scribing, were developed and demonstrated. We demonstrate that lasers with higher average powers offer higher processing rates with the one exception of deep scribes in aluminum nitride, where a lower average power but higher pulse energy source outperformed a higher average power laser.

  4. CHO Quasispecies—Implications for Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Florian M. Wurm

    2013-10-01

    Full Text Available Chinese hamster ovary (CHO cells are a source of multi-ton quantities of protein pharmaceuticals. They are, however, immortalized cells, characterized by a high degree of genetic and phenotypic diversity. As is known for any biological system, this diversity is enhanced by selective forces when laboratories (no sharing of gene pools grow cells under (diverse conditions that are practical and useful. CHO cells have been used in culture for more than 50 years, and various lines of cells are available and have been used in manufacturing. This article tries to represent, in a cursory way, the history of CHO cells, particularly the origin and subsequent fate of key cell lines. It is proposed that the name CHO represents many different cell types, based on their inherent genetic diversity and their dynamic rate of genetic change. The continuing remodeling of genomic structure in clonal or non-clonal cell populations, particularly due to the non-standardized culture conditions in hundreds of different labs renders CHO cells a typical case for “quasispecies”. This term was coined for families of related (genomic sequences exposed to high mutation rate environments where a large fraction of offspring is expected to carry one or more mutations. The implications of the quasispecies concept for CHO cells used in protein manufacturing processes are significant. CHO genomics/transcriptomics may provide only limited insights when done on one or two “old” and poorly characterized CHO strains. In contrast, screening of clonal cell lines, derived from a well-defined starting material, possibly within a given academic or industrial environment, may reveal a more narrow diversity of phenotypes with respect to physiological/metabolic activities and, thus, allow more precise and reliable predictions of the potential of a clone for high-yielding manufacturing processes.

  5. CHARACTERIZATION OF ADDITIVE MANUFACTURING FOR PROCESS TUBING

    Energy Technology Data Exchange (ETDEWEB)

    Korinko, John S. [Savannah River National Laboratory (SRNL); BobbittIII, John T. [Savannah River National Laboratory (SRNL); Morgan, Michael J. [Savannah River National Laboratory (SRNL); Reigel, Marissa [Savannah River National Laboratory (SRNL); List III, Frederick Alyious [ORNL; Babu, Suresh S. [University of Tennessee (UTK) and Oak Ridge National Laboratory (ORNL)

    2016-01-01

    Additive Manufacturing has garnered significant levels of interest in recent years as a primary manufacturing method. While the general technology has been around for over 20 years, with increased computing capacity, higher powered directed energy sources, e.g., lasers and electron beams, it is coming of age as a viable technique for high value added, low production quantity components. The Savannah River National Laboratory is interested in AM as a technique to build hydrogen isotope separation components called Thermal Cycling Absorption Process (TCAP) columns. The TCAP operates from cryogenic to moderate temperatures in a cyclic manner and is a pressure boundary. The current technique for fabricating TCAP columns is to form a flat coil of 0.375 to 0.5 inch diameter tube and braze two coils together. During the brazing operation, the two nested coils often move and this movement results in gaps between the coils. Since one coil contains the working fluid, i.e., liquid nitrogen, and the other the process fluid, hydrogen isotopes, these gaps result in poor heat transfer. Additive manufacturing is being explored as a replacement technology since the adjacent tubes can be fabricated simultaneously and in intimate contact and they can also share a common wall to improve heat transfer. AM allows designers to develop unique tube structures that overcome several of the shortcomings of the coil and braze technique, such as the braze gap in fabrication and slow cooling during operation. Simple test samples with various internal geometries were designed and built from Type 316L stainless steel using a laser powder bed process. Three test article geometries that were built include a simple tube, a pair of stacked tubes, and a tube partially surrounded by two kidney shaped tubes with cooling fins that would extend into the process fluid, these tube sections incorporated thermowells or heat trace channels, selectively. The test samples will be subjected to heat transfer

  6. Modeling the VARTM Composite Manufacturing Process

    Science.gov (United States)

    Song, Xiao-Lan; Loos, Alfred C.; Grimsley, Brian W.; Cano, Roberto J.; Hubert, Pascal

    2004-01-01

    A comprehensive simulation model of the Vacuum Assisted Resin Transfer Modeling (VARTM) composite manufacturing process has been developed. For isothermal resin infiltration, the model incorporates submodels which describe cure of the resin and changes in resin viscosity due to cure, resin flow through the reinforcement preform and distribution medium and compaction of the preform during the infiltration. The accuracy of the model was validated by measuring the flow patterns during resin infiltration of flat preforms. The modeling software was used to evaluate the effects of the distribution medium on resin infiltration of a flat preform. Different distribution medium configurations were examined using the model and the results were compared with data collected during resin infiltration of a carbon fabric preform. The results of the simulations show that the approach used to model the distribution medium can significantly effect the predicted resin infiltration times. Resin infiltration into the preform can be accurately predicted only when the distribution medium is modeled correctly.

  7. Manufacturability analysis to combine additive and subtractive processes

    OpenAIRE

    Kerbrat, Olivier; MOGNOL, Pascal; Hascoët, Jean-Yves

    2010-01-01

    International audience; Purpose - The purpose of this paper is to propose a methodology to estimate manufacturing complexity for both machining and layered manufacturing. The goal is to take into account manufacturing constraints at design stage in order to realize tools (dies and molds) by a combination of a subtractive process (high-speed machining) and an additive process (selective laser sintering). Design/methodology/approach - Manufacturability indexes are defined and calculated from th...

  8. Manufacturability analysis to combine additive and subtractive processes

    OpenAIRE

    Kerbrat, Olivier; Mognol, Pascal; Hascoët, Jean-Yves

    2010-01-01

    International audience; Purpose - The purpose of this paper is to propose a methodology to estimate manufacturing complexity for both machining and layered manufacturing. The goal is to take into account manufacturing constraints at design stage in order to realize tools (dies and molds) by a combination of a subtractive process (high-speed machining) and an additive process (selective laser sintering). Design/methodology/approach - Manufacturability indexes are defined and calculated from th...

  9. Process Planning and Scheduling Integration in an Open Manufacturing Environment

    Institute of Scientific and Technical Information of China (English)

    LOU Ping; LIU Quan; ZHOU Zu-de; QUAN Shu-hai; FANG Ban-hang

    2009-01-01

    New open manufacturing environments have been proposed aiming at realizing more flexible distributed manufacturing paradigms, which can deal with not only dynamic changes in volume and variety of products, but also changes of machining equipments, dispersals of processing locations, and also with unscheduled disruptions. This research is to develop an integrated process planning and scheduling system, which is suited to this open, dynamic,distributed manufacturing environment. Multi-agent system (MAS) approaches are used for integration of manufacturing processing planning and scheduling in an open distributed manufacturing environment, in which process planning can be adjusted dynamically and manufacturing resources can increase/decrease according to the requirements. One kind of multi-level dynamic negotiated approaches to process planning and scheduling is presented for the integration of manufacturing process planning and scheduling.

  10. Dry process for economic cell manufacturing

    Science.gov (United States)

    Donon, J.; Lauvray, H.; Aubril, P.; David, G.; Loubly, P.

    Plasma dry etching technologies and screen printing processes for the dopant and the contacts were employed in an attempt to develop a completely dry process for solar cell manufacturing. Plasma etching within a barrel reactor produced etch rates of 0.3 and 0.6 micron/min, compared with acid etching rates of 13 microns/min and basic etching rates of 5 microns/min. Ring etching was also carried out in a barrel reactor with 200 wafers positioned in a stack, power levels of 850 W, a CF4 + 8 pct O2 plasma, a flow rate of 200 cc/min, and a run time of 15 min. The ring etching process was also tested and proven to have good reproducibility. A doping paste was employed, together with a thermal treatment at 850 C for 1 hr, to obtain good diffusion homogeneity. The results included cell efficiencies more than half those from chemical etching with both monocrystalline and polycrystalline materials. The techniques are concluded to produce negligible pollution, waste little material, and be amenable to automation.

  11. Simulating the Composite Propellant Manufacturing Process

    Science.gov (United States)

    Williamson, Suzanne; Love, Gregory

    2000-01-01

    There is a strategic interest in understanding how the propellant manufacturing process contributes to military capabilities outside the United States. The paper will discuss how system dynamics (SD) has been applied to rapidly assess the capabilities and vulnerabilities of a specific composite propellant production complex. These facilities produce a commonly used solid propellant with military applications. The authors will explain how an SD model can be configured to match a specific production facility followed by a series of scenarios designed to analyze operational vulnerabilities. By using the simulation model to rapidly analyze operational risks, the analyst gains a better understanding of production complexities. There are several benefits of developing SD models to simulate chemical production. SD is an effective tool for characterizing complex problems, especially the production process where the cascading effect of outages quickly taxes common understanding. By programming expert knowledge into an SD application, these tools are transformed into a knowledge management resource that facilitates rapid learning without requiring years of experience in production operations. It also permits the analyst to rapidly respond to crisis situations and other time-sensitive missions. Most importantly, the quantitative understanding gained from applying the SD model lends itself to strategic analysis and planning.

  12. Simulating the Composite Propellant Manufacturing Process

    Science.gov (United States)

    Williamson, Suzanne; Love, Gregory

    2000-01-01

    There is a strategic interest in understanding how the propellant manufacturing process contributes to military capabilities outside the United States. The paper will discuss how system dynamics (SD) has been applied to rapidly assess the capabilities and vulnerabilities of a specific composite propellant production complex. These facilities produce a commonly used solid propellant with military applications. The authors will explain how an SD model can be configured to match a specific production facility followed by a series of scenarios designed to analyze operational vulnerabilities. By using the simulation model to rapidly analyze operational risks, the analyst gains a better understanding of production complexities. There are several benefits of developing SD models to simulate chemical production. SD is an effective tool for characterizing complex problems, especially the production process where the cascading effect of outages quickly taxes common understanding. By programming expert knowledge into an SD application, these tools are transformed into a knowledge management resource that facilitates rapid learning without requiring years of experience in production operations. It also permits the analyst to rapidly respond to crisis situations and other time-sensitive missions. Most importantly, the quantitative understanding gained from applying the SD model lends itself to strategic analysis and planning.

  13. Auxetic polyurethane foam: Manufacturing and processing analysis

    Science.gov (United States)

    Jahan, Md Deloyer

    Materials with negative Poisson's ratio are referred to as auxetic materials. They are different from conventional materials in their deformation behavior when responding to external stresses. The cross-section of the materials widens in the lateral direction when being stretched in the longitudinal direction and becomes narrower when being compressed longitudinally. While a number of natural auxetic materials exist, most auxetic materials are synthetic. They show interesting properties and have potential in several important applications. Auxetic materials exhibit better mechanical properties than conventional materials such as enhanced indentation resistance, shear resistance, toughness, damping and energy absorption capacity, sound absorption, variable permeability and capability of producing complex curvature. These properties are beneficial in a wide range of applications including personal protective equipments, sound absorbers, packaging, smart filtration, drug delivery, tissue scaffolding, seat cushioning, etc. A wide range of auxetic materials has been synthesized. They include different polymers, metals, composites and ceramics. Among these, auxetic polyurethane (PU) foam is one of the most widely studied types of auxetic materials. Auxetic PU foams are usually fabricated by altering the microstructure of conventional foams and the unusual mechanical properties originate from the deformation characteristics of the microstructures. Three most important processing parameters in fabricating auxetic PU foam that dictate auxetic behavior are processing temperature, heating time and volumetric compression ratio. This study addresses several important issues in the manufacturing and characterization of auxetic PU foam. First, an improved automatic measuring technique has been developed to determine Poisson's ratio of auxetic PU foam. The technique involves development of a Matlab based image processing program. The second part of the study includes an

  14. Friction Stir Processing for Efficient Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Mr. Christopher B. Smith; Dr. Oyelayo Ajayi

    2012-01-31

    Friction at contacting surfaces in relative motion is a major source of parasitic energy loss in machine systems and manufacturing processes. Consequently, friction reduction usually translates to efficiency gain and reduction in energy consumption. Furthermore, friction at surfaces eventually leads to wear and failure of the components thereby compromising reliability and durability. In order to reduce friction and wear in tribological components, material surfaces are often hardened by a variety of methods, including conventional heat treatment, laser surface hardening, and thin-film coatings. While these surface treatments are effective when used in conjunction with lubrication to prevent failure, they are all energy intensive and could potentially add significant cost. A new concept for surface hardening of metallic materials and components is Friction Stir Processing (FSP). Compared to the current surface hardening technologies, FSP is more energy efficient has no emission or waste by products and may result in better tribological performance. FSP involves plunging a rotating tool to a predetermined depth (case layer thickness) and translating the FSP tool along the area to be processed. This action of the tool produces heating and severe plastic deformation of the processed area. For steel the temperature is high enough to cause phase transformation, ultimately forming hard martensitic phase. Indeed, FSP has been used for surface modification of several metals and alloys so as to homogenize the microstructure and refine the grain size, both of which led to improved fatigue and corrosion resistance. Based on the effect of FSP on near-surface layer material, it was expected to have beneficial effects on friction and wear performance of metallic materials. However, little or no knowledge existed on the impact of FSP concerning friction and wear performance the subject of the this project and final report. Specifically for steel, which is the most dominant

  15. Printing Processes Used to Manufacture Photovoltaic Solar Cells

    Science.gov (United States)

    Rardin, Tina E.; Xu, Renmei

    2011-01-01

    There is a growing need for renewable energy sources, and solar power is a good option in many instances. Photovoltaic solar panels are now being manufactured via various methods, and different printing processes are being incorporated into the manufacturing process. Screen printing has been used most prevalently in the printing process to make…

  16. Design of Test Parts to Characterize Micro Additive Manufacturing Processes

    DEFF Research Database (Denmark)

    Thompson, Mary Kathryn; Mischkot, Michael

    2015-01-01

    The minimum feature size and obtainable tolerances of additive manufacturing processes are linked to the smallest volumetric elements (voxels) that can be created. This work presents the iterative design of a test part to investigate the resolution of AM processes with voxel sizes at the micro...... manufacturing processes....

  17. Platform for 3D inline process control in additive manufacturing

    Science.gov (United States)

    Preissler, Marc; Zhang, Chen; Rosenberger, Maik; Notni, Gunther

    2017-06-01

    3D - Inline - Process - Control is getting more attention in any fields of manufacturing processes to increase productivity and quality. Sensor systems are necessary to capture the currently process status and are basement for Inline-Process- Control. The presented work is a possibility to get inline information's about the additive manufacturing process Fused Filament Fabrication. The requirement is the ability to manipulate the machine code to get free field of view to the topside of the object after every manufactured layer. The adaptable platform layout makes possible to create different approaches for inline process control. One approach is the single camera layout from bird view to get 2,5D information's about the manufactured object and the other one is the active stereoscopic camera layout with pattern projection. Both approaches are showing a possibility to get information's of the manufactured object in process. Additional this cases allow a view inside the manufactured object and defects can be located. Deviations in the manufacturing process can be corrected and relevant parameters can be adapted during slicing process to increase the manufacturing quality.

  18. Process chain modeling and selection in an additive manufacturing context

    DEFF Research Database (Denmark)

    Thompson, Mary Kathryn; Stolfi, Alessandro; Mischkot, Michael

    2016-01-01

    can compete with traditional process chains for small production runs. Combining both types of technology added cost but no benefit in this case. The new process chain model can be used to explain the results and support process selection, but process chain prototyping is still important for rapidly......This paper introduces a new two-dimensional approach to modeling manufacturing process chains. This approach is used to consider the role of additive manufacturing technologies in process chains for a part with micro scale features and no internal geometry. It is shown that additive manufacturing...

  19. Risk calculations in the manufacturing technology selection process

    DEFF Research Database (Denmark)

    Farooq, S.; O'Brien, C.

    2010-01-01

    and supports an industrial manager in achieving objective and comprehensive decisions regarding selection of a manufacturing technology. Originality/value - The paper explains the process of risk calculation in manufacturing technology selection by dividing the decision-making environment into manufacturing......Purpose - The purpose of this paper is to present result obtained from a developed technology selection framework and provide a detailed insight into the risk calculations and their implications in manufacturing technology selection process. Design/methodology/approach - The results illustrated...... in the paper are the outcome of an action research study that was conducted in an aerospace company. Findings - The paper highlights the role of risk calculations in manufacturing technology selection process by elaborating the contribution of risk associated with manufacturing technology alternatives...

  20. QUALITY IMPROVEMENT MODEL AT THE MANUFACTURING PROCESS PREPARATION LEVEL

    Directory of Open Access Journals (Sweden)

    Dusko Pavletic

    2009-12-01

    Full Text Available The paper expresses base for an operational quality improvement model at the manufacturing process preparation level. A numerous appropriate related quality assurance and improvement methods and tools are identified. Main manufacturing process principles are investigated in order to scrutinize one general model of manufacturing process and to define a manufacturing process preparation level. Development and introduction of the operational quality improvement model is based on a research conducted and results of methods and tools application possibilities in real manufacturing processes shipbuilding and automotive industry. Basic model structure is described and presented by appropriate general algorithm. Operational quality improvement model developed lays down main guidelines for practical and systematic application of quality improvements methods and tools.

  1. Optimization of Steel Bar Manufacturing Process Using Six Sigma

    Institute of Scientific and Technical Information of China (English)

    NAEEM Khawar; ULLAH Misbah; TARIQ Adnan; MAQSOOD Shahid; AKHTAR Rehman; NAWAZ Rashid; HUSSAIN Iftikhar

    2016-01-01

    Optimization of a manufacturing process results in higher productivity and reduced wastes. Production parameters of a local steel bar manufacturing industry of Pakistan is optimized by using six Sigma-Define, measure, analyze, improve, and control- methodology. Production data is collected and analyzed. After analysis, experimental design result is used to identify significant factors affecting process performance. The significant factors are controlled to optimized level using two-level factorial design method. A regression model is developed that helps in the estimation of response under multi variable input values. Model is tested, verified, and validated by using industrial data collected at a local steel bar manufacturing industry of Peshawar(Khyber Pakhtunkhwa, Pakistan). The sigma level of the manufacturing process is improved to 4.01 from 3.58. The novelty of the research is the identification of the significant factors along with the optimum levels that affects the process yield, and the methodology to optimize the steel bar manufacturing process.

  2. Optimization of steel bar manufacturing process using six sigma

    Science.gov (United States)

    Naeem, Khawar; Ullah, Misbah; Tariq, Adnan; Maqsood, Shahid; Akhtar, Rehman; Nawaz, Rashid; Hussain, Iftikhar

    2016-03-01

    Optimization of a manufacturing process results in higher productivity and reduced wastes. Production parameters of a local steel bar manufacturing industry of Pakistan is optimized by using six Sigma-Define, measure, analyze, improve, and controlmethodology. Production data is collected and analyzed. After analysis, experimental design result is used to identify significant factors affecting process performance. The significant factors are controlled to optimized level using two-level factorial design method. A regression model is developed that helps in the estimation of response under multi variable input values. Model is tested, verified, and validated by using industrial data collected at a local steel bar manufacturing industry of Peshawar(Khyber Pakhtunkhwa, Pakistan). The sigma level of the manufacturing process is improved to 4.01 from 3.58. The novelty of the research is the identification of the significant factors along with the optimum levels that affects the process yield, and the methodology to optimize the steel bar manufacturing process.

  3. Manufacturing Process Simulation of Large-Scale Cryotanks

    Science.gov (United States)

    Babai, Majid; Phillips, Steven; Griffin, Brian

    2003-01-01

    NASA's Space Launch Initiative (SLI) is an effort to research and develop the technologies needed to build a second-generation reusable launch vehicle. It is required that this new launch vehicle be 100 times safer and 10 times cheaper to operate than current launch vehicles. Part of the SLI includes the development of reusable composite and metallic cryotanks. The size of these reusable tanks is far greater than anything ever developed and exceeds the design limits of current manufacturing tools. Several design and manufacturing approaches have been formulated, but many factors must be weighed during the selection process. Among these factors are tooling reachability, cycle times, feasibility, and facility impacts. The manufacturing process simulation capabilities available at NASA.s Marshall Space Flight Center have played a key role in down selecting between the various manufacturing approaches. By creating 3-D manufacturing process simulations, the varying approaches can be analyzed in a virtual world before any hardware or infrastructure is built. This analysis can detect and eliminate costly flaws in the various manufacturing approaches. The simulations check for collisions between devices, verify that design limits on joints are not exceeded, and provide cycle times which aide in the development of an optimized process flow. In addition, new ideas and concerns are often raised after seeing the visual representation of a manufacturing process flow. The output of the manufacturing process simulations allows for cost and safety comparisons to be performed between the various manufacturing approaches. This output helps determine which manufacturing process options reach the safety and cost goals of the SLI. As part of the SLI, The Boeing Company was awarded a basic period contract to research and propose options for both a metallic and a composite cryotank. Boeing then entered into a task agreement with the Marshall Space Flight Center to provide manufacturing

  4. Wellbore manufacturing processes for in situ heat treatment processes

    Science.gov (United States)

    Davidson, Ian Alexander; Geddes, Cameron James; Rudolf, Randall Lynn; Selby, Bruce Allen; MacDonald, Duncan Charles

    2012-12-11

    A method includes making coiled tubing at a coiled tubing manufacturing unit coupled to a coiled tubing transportation system. One or more coiled tubing reels are transported from the coiled tubing manufacturing unit to one or more moveable well drilling systems using the coiled tubing transportation system. The coiled tubing transportation system runs from the tubing manufacturing unit to one or more movable well drilling systems, and then back to the coiled tubing manufacturing unit.

  5. Computer simulation of gear tooth manufacturing processes

    Science.gov (United States)

    Mavriplis, Dimitri; Huston, Ronald L.

    1990-01-01

    The use of computer graphics to simulate gear tooth manufacturing procedures is discussed. An analytical basis for the simulation is established for spur gears. The simulation itself, however, is developed not only for spur gears, but for straight bevel gears as well. The applications of the developed procedure extend from the development of finite element models of heretofore intractable geometrical forms, to exploring the fabrication of nonstandard tooth forms.

  6. The Technique of Building a Networked Manufacturing Process Monitoring System

    Institute of Scientific and Technical Information of China (English)

    XIE Yong; ZHANG Yu; YANG Musheng

    2006-01-01

    This paper introduces the constitute, structure and the software model of a set of networked manufacturing process monitoring system, using JAVA network technique to realize a set of three layer distributed manufacturing process monitoring system which is comprised with remote manage center, manufacturing process supervision center and the units of measure and control layer such as displacement sensor, the device of temperature measure and alarm etc. The network integration of the production management layer, the process control layer and the hard ware control layer is realized via using this approach. The design using object-oriented technique based on JAVA can easily transport to different operation systems with high performance of the expansibility.

  7. Current manufacturing processes of drug-eluting sutures.

    Science.gov (United States)

    Champeau, Mathilde; Thomassin, Jean-Michel; Tassaing, Thierry; Jérôme, Christine

    2017-02-24

    Drug-eluting sutures represent the next generation of surgical sutures since they fulfill their mechanical functions but also deliver the drug in their vicinity after implantation. These implants are produced by a variety of manufacturing processes. Drug-eluting sutures represent the next generation of surgical sutures since they fulfill their mechanical functions but also deliver the drug in their vicinity after implantation. These implants are produced by a variety of manufacturing processes. Two general approaches can be followed: (i) the ones that add the API into the material during the manufacturing process of the suture and (ii) the ones that load the API to an already manufactured suture. Areas covered: This review provides an overview of the current manufacturing processes for drug-eluting suture production and discusses their benefits and drawbacks depending on the type of drugs. The mechanical properties and the drug delivery profile of drug-eluting sutures are highlighted since these implants must fulfill both criteria. Expert opinion: For limited drug contents, melt extrusion and electrospinning are the emerging processes since the drug is added during the suture manufacture process. Advantageously, the drug release profile can be tuned by controlling the processing parameters specific to each process and the composition of the drug-containing polymer. If high drug content is targeted, the coating or grafting of a drug layer on a pre-manufactured suture allows for preservation of the tensile strength requirements of the suture.

  8. Environmental Strategies for Sustainable Manufacturing Process of Composites

    Science.gov (United States)

    Kireitseu, Maxim

    2017-09-01

    This research is focused on the strategic road mapping of composite manufacturing process and aims to understand the sustainability and related costs of composite part manufacturing. A manufacturing route of a serial automotive component is mapped and modelled using the following steps: (1) a holistic, cradle to grave product model for both manuflacturing and assembly operations, (2) development of life-cycle model and analytical tools, and (3) direct data collection and measure of environmental impacts of manufacturing. Besides the theoretical outcomes recommendations are given considering further recycling and recovery of materials so as to provide further direction for sustainability research in carbon and glass fibre composites.

  9. Key Features of the Manufacturing Vision Development Process

    DEFF Research Database (Denmark)

    Dukovska-Popovska, Iskra; Riis, Jens Ove; Boer, Harry

    2005-01-01

    This paper discusses the key features of the process of Manufacturing Vision Development, a process that enables companies to develop their future manufacturing concept. The basis for the process is a generic five-phase methodology (Riis and Johansen 2003) developed as a result of ten years...... of action research. The methodology recommends wide participation of people from different hierarchical and functional positions, who engage in a relatively short, playful and creative process and come up with a vision (concept) for the future manufacturing system in the company. Based on three case studies...... of companies going through the initial phases of the methodology, this research identified the key features of the Manufacturing Vision Development process. The paper elaborates the key features by defining them, discussing how and when they can appear, and how they influence the process....

  10. Process for the manufacture of whey products

    Energy Technology Data Exchange (ETDEWEB)

    Blanie, P.

    1980-01-01

    Whey is subjected to ultrafiltration to retain about 10% of the T5, whilst the permeate is demineralized to 7% or less ash in the final product and dried to 3% moisture. The product, containing (in DM) 75% or more lactose, 6% or less protein and 8% or less minerals, is hydrolysed, e.g. with beta-galactosidase. It may be used for replacing sucrose, in the manufacture of a range of foods. Applications include chewing gum, fondants, nougats, chocolate, bakery and confectionery products as well as cream and yoghurt.

  11. SDIO producibility and manufacturing intelligent processing programs

    Science.gov (United States)

    Stottlemyer, Greg

    1992-04-01

    SDIO has to fashion a comprehensive strategy to insert the capability of an industrial base into ongoing design tradeoffs. This means that there is not only a need to determine if something can be made to the precision needed to meet system performance, but also what changes need to be made in that industry sector to develop a deterministic approach to fabrication precision components. Developing and introducing advanced production and quality control systems is part of this success. To address this situation, SDIO has developed the MODIL (Manufacturing Operations Development and Integration Labs) program. MODILs were developed into three areas: Survivable Optics, Electronics and Sensors, and Spacecraft Fabrication and Test.

  12. Manufacturing of anode supported SOFCs: Processing parameters and their influence

    DEFF Research Database (Denmark)

    Ramousse, Severine; Menon, Mohan; Brodersen, Karen;

    2007-01-01

    The establishment of low cost, highly reliable and reproducible manufacturing processes has been focused for commercialization of SOFC technology. A major challenge in the production chain is the manufacture of anode-supported planar SOFC's single cells in which each layer in a layered structure ...

  13. Model Driven Manufacturing Process Design and Managing Quality

    OpenAIRE

    Lundgren, Magnus; Hedlind, Mikael; Kjellberg, Torsten

    2016-01-01

    Besides decisions in design, decisions made in process planning determine the conditions for manufacturing the right quality. Hence systematic process planning is a key enabler for robust product realization from design through manufacturing. Current work methods for process planning and quality assurance lack efficient system integration. As a consequence companies spend unnecessary lot of non-value adding time on managing quality. This paper presents a novel model-based approach to integrat...

  14. Nonterrestrial material processing and manufacturing of large space systems

    Science.gov (United States)

    Von Tiesenhausen, G.

    1979-01-01

    Nonterrestrial processing of materials and manufacturing of large space system components from preprocessed lunar materials at a manufacturing site in space is described. Lunar materials mined and preprocessed at the lunar resource complex will be flown to the space manufacturing facility (SMF), where together with supplementary terrestrial materials, they will be final processed and fabricated into space communication systems, solar cell blankets, radio frequency generators, and electrical equipment. Satellite Power System (SPS) material requirements and lunar material availability and utilization are detailed, and the SMF processing, refining, fabricating facilities, material flow and manpower requirements are described.

  15. Process and quality verification controls for solid propellant manufacturing

    Science.gov (United States)

    Rogers, C. J.

    1983-01-01

    It is pointed out that in-process tests to verify quality and detect discrepant propellant which could compromise motor performance are essential elements of the solid composite propellant manufacturing process. The successful performance of the 260SL-1 and 260SL-2 motors aptly verified the controls used for manufacturing the propellant. The present investigation is concerned with the selected control parameters, and their relationships to composition and final propellant properties. Control performance is evaluated by comparison with processing data experienced in the manufacture of the propellant for the 260SL-1 motor. It is found that the in-process quality verification controls utilized in the propellant manufacturing process for the 260-in. diameter motor contributed significantly to the confidence of successful and predictable motor performance.

  16. Process and quality verification controls for solid propellant manufacturing

    Science.gov (United States)

    Rogers, C. J.

    1983-01-01

    It is pointed out that in-process tests to verify quality and detect discrepant propellant which could compromise motor performance are essential elements of the solid composite propellant manufacturing process. The successful performance of the 260SL-1 and 260SL-2 motors aptly verified the controls used for manufacturing the propellant. The present investigation is concerned with the selected control parameters, and their relationships to composition and final propellant properties. Control performance is evaluated by comparison with processing data experienced in the manufacture of the propellant for the 260SL-1 motor. It is found that the in-process quality verification controls utilized in the propellant manufacturing process for the 260-in. diameter motor contributed significantly to the confidence of successful and predictable motor performance.

  17. Development of a Launch Vehicle Manufacturing Process. Chapter 4

    Science.gov (United States)

    Vickers, John; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    One of the goals of this chapter is to provide sufficient information so that you can develop a manufacturing process for a potential launch vehicle. With the variety of manufacturing options available, you might ask how this can possibly be done in the span of a single chapter. Actually, it will be quite simple because a basic manufacturing process is nothing more than a set of logical steps that are iterated until they produce a desired product. Although these statements seem simple and logical, don't let this simplicity fool you. Manufacturing problems with launch vehicles and their subassemblies have been the primary cause of project failures because the vehicle concept delivered to the manufacturing floor could not be built as designed.

  18. Design and manufacturing interface modelling for manufacturing processes selection and knowledge synthesis in design

    OpenAIRE

    SKANDER, Achraf; Roucoules, Lionel; KLEIN MEYER, Jean-Sébastien

    2008-01-01

    This research is part of the regional French project IFP2R : " Manufacturing constraints integration in rapid prototyped part design " with IFTS (Higher Technical Formation Institute of Charleville Mézières- France).; The research results presented in this paper are related to the specification of a method and models that tackle the problem of manufacturing processes selection and the integration, as soon as possible, of their constraints in the product modelling (i.e. information synthesis)....

  19. Novel Manufacturing Process for Unique Mixed Carbide Refractory Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This STTR Phase I project will establish the feasibility of an innovative manufacturing process to fabricate a range of unique hafnium/silicon based carbide...

  20. In-Process Monitoring of Additive Manufacturing Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The key innovation in this project is the implementation of an Imaging Fourier Transform Spectrometer (IFTS) for in situ metal additive manufacturing process...

  1. Enhancing Manufacturing Process Education via Computer Simulation and Visualization

    Science.gov (United States)

    Manohar, Priyadarshan A.; Acharya, Sushil; Wu, Peter

    2014-01-01

    Industrially significant metal manufacturing processes such as melting, casting, rolling, forging, machining, and forming are multi-stage, complex processes that are labor, time, and capital intensive. Academic research develops mathematical modeling of these processes that provide a theoretical framework for understanding the process variables…

  2. Engineering aspects of rate-related processes in food manufacturing.

    Science.gov (United States)

    Adachi, Shuji

    2015-01-01

    Many rate-related phenomena occur in food manufacturing processes. This review addresses four of them, all of which are topics that the author has studied in order to design food manufacturing processes that are favorable from the standpoint of food engineering. They include chromatographic separation through continuous separation with a simulated moving adsorber, lipid oxidation kinetics in emulsions and microencapsulated systems, kinetic analysis and extraction in subcritical water, and water migration in pasta.

  3. Efficiency of manufacturing processes energy and ecological perspectives

    CERN Document Server

    Li, Wen

    2015-01-01

     This monograph presents a reliable methodology for characterising the energy and eco-efficiency of unit manufacturing processes. The Specific Energy Consumption, SEC, will be identified as the key indicator for the energy efficiency of unit processes.  An empirical approach will be validated on different machine tools and manufacturing processes to depict the relationship between process parameters and energy consumptions. Statistical results and additional validation runs will corroborate the high level of accuracy in predicting the energy consumption. In relation to the eco-efficiency, the value and the associated environmental impacts of  manufacturing processes will also be discussed. The interrelationship between process parameters, process value and the associated environmental impact will be integrated in the evaluation of eco-efficiency. The book concludes with a further investigation of the results in order to develop strategies for further efficiency improvement. The target audience primarily co...

  4. Manufacture of functional surfaces through combined application of tool manufacturing processes and Robot Assisted Polishing

    DEFF Research Database (Denmark)

    Eriksen, Rasmus Solmer; Arentoft, Mogens; Grønbæk, J.

    2012-01-01

    The tool surface topography is often a key parameter in the tribological performance of modern metal forming tools. A new generation of multifunctional surfaces is achieved by combination of conventional tool manufacturing processes with a novel Robot Assisted Polishing process. This novel surface...

  5. Cost analysis of advanced turbine blade manufacturing processes

    Science.gov (United States)

    Barth, C. F.; Blake, D. E.; Stelson, T. S.

    1977-01-01

    A rigorous analysis was conducted to estimate relative manufacturing costs for high technology gas turbine blades prepared by three candidate materials process systems. The manufacturing costs for the same turbine blade configuration of directionally solidified eutectic alloy, an oxide dispersion strengthened superalloy, and a fiber reinforced superalloy were compared on a relative basis to the costs of the same blade currently in production utilizing the directional solidification process. An analytical process cost model was developed to quantitatively perform the cost comparisons. The impact of individual process yield factors on costs was also assessed as well as effects of process parameters, raw materials, labor rates and consumable items.

  6. Laser processing for manufacturing nanocarbon materials

    Science.gov (United States)

    Van, Hai Hoang

    CNTs have been considered as the excellent candidate to revolutionize a broad range of applications. There have been many method developed to manipulate the chemistry and the structure of CNTs. Laser with non-contact treatment capability exhibits many processing advantages, including solid-state treatment, extremely fast processing rate, and high processing resolution. In addition, the outstanding monochromatic, coherent, and directional beam generates the powerful energy absorption and the resultant extreme processing conditions. In my research, a unique laser scanning method was developed to process CNTs, controlling the oxidation and the graphitization. The achieved controllability of this method was applied to address the important issues of the current CNT processing methods for three applications. The controllable oxidation of CNTs by laser scanning method was applied to cut CNT films to produce high-performance cathodes for FE devices. The production method includes two important self-developed techniques to produce the cold cathodes: the production of highly oriented and uniformly distributed CNT sheets and the precise laser trimming process. Laser cutting is the unique method to produce the cathodes with remarkable features, including ultrathin freestanding structure (~200 nm), greatly high aspect ratio, hybrid CNT-GNR emitter arrays, even emitter separation, and directional emitter alignment. This unique cathode structure was unachievable by other methods. The developed FE devices successfully solved the screening effect issue encounter by current FE devices. The laser-control oxidation method was further developed to sequentially remove graphitic walls of CNTs. The laser oxidation process was directed to occur along the CNT axes by the laser scanning direction. Additionally, the oxidation was further assisted by the curvature stress and the thermal expansion of the graphitic nanotubes, ultimately opening (namely unzipping) the tubular structure to

  7. Amorphous solid dispersions: Rational selection of a manufacturing process.

    Science.gov (United States)

    Vasconcelos, Teófilo; Marques, Sara; das Neves, José; Sarmento, Bruno

    2016-05-01

    Amorphous products and particularly amorphous solid dispersions are currently one of the most exciting areas in the pharmaceutical field. This approach presents huge potential and advantageous features concerning the overall improvement of drug bioavailability. Currently, different manufacturing processes are being developed to produce amorphous solid dispersions with suitable robustness and reproducibility, ranging from solvent evaporation to melting processes. In the present paper, laboratorial and industrial scale processes were reviewed, and guidelines for a rationale selection of manufacturing processes were proposed. This would ensure an adequate development (laboratorial scale) and production according to the good manufacturing practices (GMP) (industrial scale) of amorphous solid dispersions, with further implications on the process validations and drug development pipeline. Copyright © 2016 Elsevier B.V. All rights reserved.

  8. Processing and Quality Evaluation of Additive Manufacturing Monolayer Specimens

    Directory of Open Access Journals (Sweden)

    Christiane Wendt

    2016-01-01

    Full Text Available Although its importance has increased significantly, Additive Manufacturing is not yet a fully accepted industrial manufacturing process for load-carrying parts. The future success of the process group depends on its standardization. This work proposes a methodology for the design, manufacturing, and quality evaluation of specimens manufactured by Fused Layer Modeling that are composed of only one layer (so-called monolayers. The processing methodology and properties of monolayers have not been studied systematically yet. A first systematic design of monolayers for mechanical testing is presented. Rectangular and circular monolayers adapted to the loads of tensile and compression testing are manufactured using different trajectory strategies. Frequently occurring macro- and microgeometrical defects are evaluated and categorized in order to optimize the part quality. This work also studies the effect of some manufacturing parameters such as the gap between print head and machine bed, trajectory strategy, bed leveling, and temperatures on part quality. The most suitable specimens are tested mechanically in tensile or compression tests. In the case of study, tensile strength values are only 8.6% lower than the values for reference tests on the unextruded filament. However, the properties deviate more strongly for compression tests which may be due to the selected specimen geometry.

  9. Framework for Sustainability Performance Assessment for Manufacturing Processes- A Review

    Science.gov (United States)

    Singh, K.; Sultan, I.

    2017-07-01

    Manufacturing industries are facing tough competition due to increasing raw material cost and depleting natural resources. There is great pressure on the industry to produce environmental friendly products using environmental friendly processes. To address these issues modern manufacturing industries are focusing on sustainable manufacturing. To develop more sustainable societies, industries need to better understand how to respond to environmental, economic and social challenges. This paper proposed some framework and tools that accelerate the transition towards a sustainable system. The developed framework will be beneficial for sustainability assessment comparing different plans alongside material properties, ultimately helping the manufacturing industries to reduce the carbon emissions and material waste, besides improving energy efficiency. It is expected that this would be highly beneficial for determination of environmental impact of a process at early design stages. Therefore, it would greatly help the manufacturing industries for selection of process plan based on sustainable indices. Overall objective of this paper would have good impact on reducing air emissions and protecting environment. We expect this work to contribute to the development of a standard reference methodology to help further sustainability in the manufacturing sector.

  10. NASA's In-Space Manufacturing Project: Materials and Manufacturing Process Development Update

    Science.gov (United States)

    Prater, Tracie; Bean, Quincy; Werkheiser, Niki; Ledbetter, Frank

    2017-01-01

    The mission of NASA's In-Space Manufacturing (ISM) project is to identify, design, and implement on-demand, sustainable manufacturing solutions for fabrication, maintenance and repair during exploration missions. ISM has undertaken a phased strategy of incrementally increasing manufacturing capabilities to achieve this goal. The ISM project began with the development of the first 3D printer for the International Space Station. To date, the printer has completed two phases of flight operations. Results from phase I specimens indicated some differences in material properties between ground-processed and ISS-processed specimens, but results of follow-on analyses of these parts and a ground-based study with an equivalent printer strongly indicate that this variability is likely attributable to differences in manufacturing process settings between the ground and flight prints rather than microgravity effects on the fused deposition modeling (FDM) process. Analysis of phase II specimens from the 3D Printing in Zero G tech demo, which shed further light on the sources of material variability, will be presented. The ISM project has also developed a materials characterization plan for the Additive Manufacturing Facility, the follow-on commercial multimaterial 3D printing facility developed for ISS by Made in Space. This work will yield a suite of characteristic property values that can inform use of AMF by space system designers. Other project activities include development of an integrated 3D printer and recycler, known as the Refabricator, by Tethers Unlimited, which will be operational on ISS in 2018. The project also recently issued a broad area announcement for a multimaterial fabrication laboratory, which may include in-space manufacturing capabilities for metals, electronics, and polymeric materials, to be deployed on ISS in the 2022 timeframe.

  11. The Lean Design of Manufacturing Process

    Directory of Open Access Journals (Sweden)

    Dana Strachotová

    2008-12-01

    Full Text Available This article is intended to using of Six Sigma methodology. A break trough strategy to significantly improve customer satisfaction and shareholder value by reducing variability in every aspects of business. It enhances the ability to delivery customer satisfaction and cost improvement results faster – within months from the start, and sustains the rate of improvement on-going. One of the most powerful ways to improve business performance is combining business process management (BPM strategies with Six Sigma strategies. BPM strategies emphasize process improvements and automation to drive performance, while Six Sigma uses statistical analysis to drive quality improvements. The two strategies are not mutually exclusive, however, and some savvy companies have discovered that combining BPM and Six Sigma can create dramatic results. Six Sigma methodology teaches and deploys hard skills and business practices emphasizing.

  12. Post Processing Methods used to Improve Surface Finish of Products which are Manufactured by Additive Manufacturing Technologies: A Review

    Science.gov (United States)

    Kumbhar, N. N.; Mulay, A. V.

    2016-08-01

    The Additive Manufacturing (AM) processes open the possibility to go directly from Computer-Aided Design (CAD) to a physical prototype. These prototypes are used as test models before it is finalized as well as sometimes as a final product. Additive Manufacturing has many advantages over the traditional process used to develop a product such as allowing early customer involvement in product development, complex shape generation and also save time as well as money. Additive manufacturing also possess some special challenges that are usually worth overcoming such as Poor Surface quality, Physical Properties and use of specific raw material for manufacturing. To improve the surface quality several attempts had been made by controlling various process parameters of Additive manufacturing and also applying different post processing techniques on components manufactured by Additive manufacturing. The main objective of this work is to document an extensive literature review in the general area of post processing techniques which are used in Additive manufacturing.

  13. 77 FR 24722 - Draft Guidance for Industry: Assessing the Effects of Significant Manufacturing Process Changes...

    Science.gov (United States)

    2012-04-25

    ... Significant Manufacturing Process Changes, Including Emerging Technologies, on the Safety and Regulatory... Industry: Assessing the Effects of Significant Manufacturing Process Changes, Including Emerging... current thinking on the factors to be considered when determining whether changes in manufacturing process...

  14. Process Planning Support System for Green Manufacturing and its application

    Institute of Scientific and Technical Information of China (English)

    HE Yan; LIU Fei; CAO Huajun; ZHANG Hua

    2007-01-01

    Owing to a lack of practical methods and soft- ware tools in the existing researches on green manufacturing (GM), process planning support system for green manufac- turing (GMPPSS) was developed to deal with the problems in optimization of environment-benign process planning. The GMPPSS consisted mainly of three function modules and related model repositories including: selection of process elements, optimization of process courses, and evaluation of process projects for GM. The database of the GMPPSS was used to provide plentiful information on resources consump- tion and environmental impact in manufacturing processes, which consisted of process attribute database, inventory database, machine database, tool database, and the cutting fluid database. Raw materials, secondary material consump- tion, energy consumption, and environment impacts of pro- cess planning were optimized to improve the green attribute of process planning of parts with the supports of the data- bases and model repositories. The gear processing in the machining tool factory was presented to verify the system's applicability.

  15. Planning and scheduling for agile manufacturers: The Pantex Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Kjeldgaard, E.A. [Sandia National Labs., Albuquerque, NM (United States). Transportation Systems Analysis Dept.; Jones, D.A. [Parallax, Inc., Albuquerque, NM (United States); List, G.F. [Rensselaer Polytechnic Inst., Troy, NY (United States); Tumquist, M.A. [Cornell Univ., Ithaca, NY (United States)

    1998-02-01

    Effective use of resources that are shared among multiple products or processes is critical for agile manufacturing. This paper describes the development and implementation of a computerized model to support production planning in a complex manufacturing system at the Pantex Plant, a US Department of Energy facility. The model integrates two different production processes (nuclear weapon disposal and stockpile evaluation) that use common facilities and personnel at the plant. The two production processes are characteristic of flow-shop and job shop operations. The model reflects the interactions of scheduling constraints, material flow constraints, and the availability of required technicians and facilities. Operational results show significant productivity increases from use of the model.

  16. Developing the Manufacturing Process for VCE: Binder for Filled Elastomers

    Energy Technology Data Exchange (ETDEWEB)

    E.A. Eastwood

    2009-11-01

    This topical report presents work completed to re-establish the manufacturing process for poly(ethylene-co-vinyl acetate-co-vinyl alcohol) terpolymer called VCE. The new VCE formulations meet the material requirements and have lower melt viscosity, which results in improved production for the next assembly. In addition, the reaction conditions were optimized in order to achieve a satisfactory conversion rate to enable production in a single work shift. Several equipment and process changes were made to yield a manufacturing process with improved product quality, yield, efficiency, and worker safety.

  17. The Application of Laser Processing on Clutch Manufacture

    Institute of Scientific and Technical Information of China (English)

    ZHU Qigen

    2006-01-01

    The first multi-function laser processing system in the domestic for clutch manufacture, with abilities of cutting, jointing and heat treatment, was reported in this paper. One external optical path, double laser heads, adjust device by manual operation, automatically track were employed in this system. Also the other parts of vehicles can be fabricated by this system, as well as clutches. The special processing to manufacture the clutches of heavy vehicles, which was developed by the project of this laser processing system, achieved the international standards and satisfied the economic development and nation defense in the domestic.

  18. Toward Meaningful Manufacturing Variation Data in Design - Feature Based Description of Variation in Manufacturing Processes

    DEFF Research Database (Denmark)

    Eifler, Tobias; Boorla, Srinivasa Murthy; Howard, Thomas J.

    2016-01-01

    by the availability of sophisticated methods and tools alone, but does evidently also depend on the accuracy of the input information used. As existing approaches for the description of manufacturing variation focus however, almost exclusively, on monitoring and controlling production processes, there is frequently...

  19. Offshoring trends in the manufacturing process within the automotive industry

    DEFF Research Database (Denmark)

    Simplay, S.; Hansen, Zaza Nadja Lee

    2014-01-01

    This paper investigates offshoring trends in the automotive industry. The research approach consisted of combining empirical findings from case companies with latest research from the field. Empirical data was collected through case studies from 15 automotive organisations based in Europe...... consisting of original equipment manufacturers and engineering service providers. The findings indicated some offshoring trends in the automotive industry. Offshoring in this industry is moving from a manufacturing focus to incorporate large parts of the process, including high-level product development...... engineering activities. This development has created several challenges. These challenges arose as organisations are not considering how offshoring activities could be integrated with an increasingly global supply chain for the manufacturing of the final product. The paper contributes to manufacturing theory...

  20. Final Air Toxics Standards for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources Fact Sheet

    Science.gov (United States)

    This page contains a December 2007 fact sheet with information regarding the National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources

  1. Additive Manufacturing of High-Entropy Alloys by Laser Processing

    NARCIS (Netherlands)

    Ocelik, V.; Janssen, Niels; Smith, Stefan; De Hosson, J. Th M.

    2016-01-01

    This contribution concentrates on the possibilities of additive manufacturing of high-entropy clad layers by laser processing. In particular, the effects of the laser surface processing parameters on the microstructure and hardness of high-entropy alloys (HEAs) were examined. AlCoCrFeNi alloys with

  2. Parallel direct solver for finite element modeling of manufacturing processes

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Martins, P.A.F.

    2017-01-01

    The central processing unit (CPU) time is of paramount importance in finite element modeling of manufacturing processes. Because the most significant part of the CPU time is consumed in solving the main system of equations resulting from finite element assemblies, different approaches have been...

  3. Manufacturing Squares: An Integrative Statistical Process Control Exercise

    Science.gov (United States)

    Coy, Steven P.

    2016-01-01

    In the exercise, students in a junior-level operations management class are asked to manufacture a simple product. Given product specifications, they must design a production process, create roles and design jobs for each team member, and develop a statistical process control plan that efficiently and effectively controls quality during…

  4. The Role of Anode Manufacturing Processes in Net Carbon Consumption

    Directory of Open Access Journals (Sweden)

    Khalil Khaji

    2016-05-01

    Full Text Available Carbon anodes are consumed in electrolysis cells during aluminum production. Carbon consumption in pre-bake anode cells is 400–450 kg C/t Al, considerably higher than the theoretical consumption of 334 kg C/t Al. This excess carbon consumption is partly due to the anode manufacturing processes. Net carbon consumption over the last three years at Emirates Aluminium (EMAL, also known as Emirates Global Aluminium (EGA Al Taweelah was analyzed with respect to anode manufacturing processes/parameters. The analysis indicates a relationship between net carbon consumption and many manufacturing processes, including anode desulfurization during anode baking. Anode desulfurization appears to increase the reaction surface area, thereby helping the Boudouard reaction between carbon and carbon dioxide in the electrolysis zone, as well as reducing the presence of sulfur which could inhibit this reaction. This paper presents correlations noted between anode manufacturing parameters and baked anode properties, and their impact on the net carbon consumption in electrolytic pots. Anode reactivities affect the carbon consumption in the pots during the electrolysis of alumina. Pitch content in anodes, impurities in anodes, and anode desulfurization during baking were studied to find their influence on anode reactivities. The understanding gained through this analysis helped reduce net carbon consumption by adjusting manufacturing processes. For an aluminum smelter producing one million tonnes of aluminum per year, the annual savings could be as much as US $0.45 million for every kg reduction in net carbon consumption.

  5. Continuous Flow in Labour-Intensive Manufacturing Process

    Science.gov (United States)

    Pacheco Eng., Jhonny; Carbajal MSc., Eduardo; Stoll-Ing., Cesar, Dr.

    2017-06-01

    A continuous-flow manufacturing represents the peak of standard production, and usually it means high production in a strict line production. Furthermore, low-tech industry demands high labour-intensive, in this context the efficient of the line production is tied at the job shop organization. Labour-intensive manufacturing processes are a common characteristic for developing countries. This research aims to propose a methodology for production planning in order to fulfilment a variable monthly production quota. The main idea is to use a clock as orchestra director in order to synchronize the rate time (takt time) of customer demand with the manufacturing time. In this way, the study is able to propose a stark reduction of stock in process, over-processing, and unnecessary variability.

  6. A Review on the Mechanical Modeling of Composite Manufacturing Processes

    DEFF Research Database (Denmark)

    Baran, Ismet; Cinar, Kenan; Ersoy, Nuri;

    2016-01-01

    approaches. The process models as well as applications focusing on the prediction of residual stresses and shape distortions taking place in composite manufacturing are discussed in this study. The applications on both thermoset and thermoplastic based composites are reviewed in detail.......The increased usage of fiber reinforced polymer composites in load bearing applications requires a detailed understanding of the process induced residual stresses and their effect on the shape distortions. This is utmost necessary in order to have more reliable composite manufacturing since...... the residual stresses alter the internal stress level of the composite part during the service life and the residual shape distortions may lead to not meeting the desired geometrical tolerances. The occurrence of residual stresses during the manufacturing process inherently contains diverse interactions...

  7. Smart Manufacture Process and Structure for Composite Materials

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    It is difficult to ensure the manufacturing process of composites for the reason that there are complicated processes during curing process of composites. The cure cycle has a significant effect on the quality of the finished part. The traditional cure cycle based on empirical approach could not ensure the quality of cured products because of unstabilized performance, high cost of production and low efficiency. As complex intelligent manufacturing systems are developed increasingly in industry, the necessity of more userfriendly operation system is becoming progressively importance for their utilization and market value. This paper introduces some of the recent technological advances in the intelligent manufacturing systems that will influence the design and development of relevant industry.

  8. The Development of Manufacturing Process Analysis: Lesson Learned from Process Mining

    Directory of Open Access Journals (Sweden)

    Bernardo Nugroho Yahya

    2014-01-01

    Full Text Available Process analysis is recognized as a major stage in business process reengineering that has developed over the last two decades. In the field of manufacturing, manufacturing process analysis (MPA is defined as performance analysis of the production process. The performance analysis is an outline from data and knowledge into useful forms that can be broadly applied in manufacturing sectors. Process mining, an emerge tool focusing on process perspective and resource perspective, is a way to analyze system based on the event log. The objective of this study is to extend the existing process analysis framework by considering attribute perspective. This study also aims to learn the lessons from some experiences on process mining in manufacture industries. The result of this study will help manufacturing organizations to utilize the process mining approach for analyzing their respective processes.

  9. Ultrasonic-assisted manufacturing processes: Variational model and numerical simulations

    KAUST Repository

    Siddiq, Amir

    2012-04-01

    We present a computational study of ultrasonic assisted manufacturing processes including sheet metal forming, upsetting, and wire drawing. A fully variational porous plasticity model is modified to include ultrasonic softening effects and then utilized to account for instantaneous softening when ultrasonic energy is applied during deformation. Material model parameters are identified via inverse modeling, i.e. by using experimental data. The versatility and predictive ability of the model are demonstrated and the effect of ultrasonic intensity on the manufacturing process at hand is investigated and compared qualitatively with experimental results reported in the literature. © 2011 Elsevier B.V. All rights reserved.

  10. Ultrasonic-assisted manufacturing processes: variational model and numerical simulations.

    Science.gov (United States)

    Siddiq, Amir; El Sayed, Tamer

    2012-04-01

    We present a computational study of ultrasonic assisted manufacturing processes including sheet metal forming, upsetting, and wire drawing. A fully variational porous plasticity model is modified to include ultrasonic softening effects and then utilized to account for instantaneous softening when ultrasonic energy is applied during deformation. Material model parameters are identified via inverse modeling, i.e. by using experimental data. The versatility and predictive ability of the model are demonstrated and the effect of ultrasonic intensity on the manufacturing process at hand is investigated and compared qualitatively with experimental results reported in the literature. Copyright © 2011 Elsevier B.V. All rights reserved.

  11. Process development status report for advanced manufacturing projects

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, J.R.; Homan, D.A.

    1990-03-30

    This is the final status report for the approved Advanced Manufacturing Projects for FY 1989. Five of the projects were begun in FY 1987, one in FY 1988, and one in FY 1989. The approved projects cover technology areas in welding, explosive material processing and evaluation, ion implantation, and automated manufacturing. It is expected that the successful completion of these projects well result in improved quality and/or reduced cost for components produced by Mound. Those projects not brought to completion will be continued under Process development in FY 1990.

  12. Increasing component functionality via multi-process additive manufacturing

    Science.gov (United States)

    Coronel, Jose L.; Fehr, Katherine H.; Kelly, Dominic D.; Espalin, David; Wicker, Ryan B.

    2017-05-01

    Additively manufactured components, although extensively customizable, are often limited in functionality. Multi-process additive manufacturing (AM) grants the ability to increase the functionality of components via subtractive manufacturing, wire embedding, foil embedding and pick and place. These processes are scalable to include several platforms ranging from desktop to large area printers. The Multi3D System is highlighted, possessing the capability to perform the above mentioned processes, all while transferring a fabricated component with a robotic arm. Work was conducted to fabricate a patent inspired, printed missile seeker. The seeker demonstrated the advantage of multi-process AM via introduction of the pick and place process. Wire embedding was also explored, with the successful interconnect of two layers of embedded wires in different planes. A final demonstration of a printed contour bracket, served to show the reduction of surface roughness on a printed part is 87.5% when subtractive manufacturing is implemented in tandem with AM. Functionality of the components on all the cases was improved. Results included optical components embedded within the printed housing, wires embedded with interconnection, and reduced surface roughness. These results highlight the improved functionality of components through multi-process AM, specifically through work conducted with the Multi3D System.

  13. Monitoring Chlorfenapyr in Green Tea during the Manufacturing Process

    Science.gov (United States)

    Takahashi, Atsushi; Kishi, Yasuhiro; Ogawa, Hideyuki; Nakajima, Kenta

    In order to clarify the change in the leaves of agricultural chemicals during the green tea manufacturing process, we analyzed chlorfenapyr in tea leaves obtained at each processing stage by using an immunoassay. Chlorfenapyr is a novel broad-spectrum insecticide-miticide registered in many countries for the control of various insects and mite pests. Chlorfenapyr is stable and persistent in the environment. Furthermore, it is widely applied for tea cultivation in Japan. Therefore, we selected chlorfenapyr for analysis in this study. In the unrefined tea (Aracha) manufacturing process, the highest level of chlorfenapyr was 16.5 ppm, which was obtained in tea powder separated from leaves at the secondary drying stage. However, the level at the other processing stages in tea leaves was approximately 9 ppm, and no significant difference in the chlorfenapyr level was detected between the processing stages. After Aracha processing, tea leaves are classified on the basis of their size, shape and color; this is the refined tea (Shiagecha) manufacturing process. After this process, although a high level of chlorfenapyr was detected in bud tea (8.1 ppm) and honcha (on-grade tea; 6.2 ppm), the level in the other classified teas was approximately 4.0 ppm. Thus, this paper shows the difference in the chlorfenapyr level in tea leaves obtained at each processing stage. This indicated that there are significant differences in the agricultural chemical levels between the green tea processing stages.

  14. Integration of Advanced Simulation and Visualization for Manufacturing Process Optimization

    Science.gov (United States)

    Zhou, Chenn; Wang, Jichao; Tang, Guangwu; Moreland, John; Fu, Dong; Wu, Bin

    2016-05-01

    The integration of simulation and visualization can provide a cost-effective tool for process optimization, design, scale-up and troubleshooting. The Center for Innovation through Visualization and Simulation (CIVS) at Purdue University Northwest has developed methodologies for such integration with applications in various manufacturing processes. The methodologies have proven to be useful for virtual design and virtual training to provide solutions addressing issues on energy, environment, productivity, safety, and quality in steel and other industries. In collaboration with its industrial partnerships, CIVS has provided solutions to companies, saving over US38 million. CIVS is currently working with the steel industry to establish an industry-led Steel Manufacturing Simulation and Visualization Consortium through the support of National Institute of Standards and Technology AMTech Planning Grant. The consortium focuses on supporting development and implementation of simulation and visualization technologies to advance steel manufacturing across the value chain.

  15. DUPIC nuclear fuel manufacturing and process technology development at KAERI

    Energy Technology Data Exchange (ETDEWEB)

    Yim, Sung Paal; Lee, Jung Won; Kim, Jong Ho; Kim, Soo Sung; Kim, Woong Ki; Yang, Myung Seung [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    2000-07-01

    DUPIC fuel cycle development project in KAERI of Korea was initiated in 1991 and has advanced in relevant technologies for last 10 years. The project includes five different topics such as nuclear fuel manufacturing, compatibility evaluation, performance evaluation, manufacturing facility management, and safeguards. The contents and results of DUPIC R and D up to now are as follow: - the basic foundation was established for the critically required pelletizing technology and powder treatment technology for DUPIC. - development of DUPIC process line and deployment of 20 each process equipment and examination instruments in DFDF. - powder and pellet characterization study was done at PIEF based on the simfuel study results, and 30 DUPIC pellets were successfully produced. - the manufactured pellets were used for sample fuel rods irradiated in July,2000 in HANARO research reactor in KAERI and has been under post irradiation examination. (Hong, J. S.)

  16. Development of Probabilistic Structural Analysis Integrated with Manufacturing Processes

    Science.gov (United States)

    Pai, Shantaram S.; Nagpal, Vinod K.

    2007-01-01

    An effort has been initiated to integrate manufacturing process simulations with probabilistic structural analyses in order to capture the important impacts of manufacturing uncertainties on component stress levels and life. Two physics-based manufacturing process models (one for powdered metal forging and the other for annular deformation resistance welding) have been linked to the NESSUS structural analysis code. This paper describes the methodology developed to perform this integration including several examples. Although this effort is still underway, particularly for full integration of a probabilistic analysis, the progress to date has been encouraging and a software interface that implements the methodology has been developed. The purpose of this paper is to report this preliminary development.

  17. Incorporating manufacturability constraints into the design process of heterogeneous objects

    Science.gov (United States)

    Hu, Yuna; Blouin, Vincent Y.; Fadel, Georges M.

    2004-11-01

    Rapid prototyping (RP) technology, such as Laser Engineering Net Shaping (LENSTM), can be used to fabricate heterogeneous objects with gradient variations in material composition. These objects are generally characterized by enhanced functional performance. Past research on the design of such objects has focused on representation, modeling, and functional performance. However, the inherent constraints in RP processes, such as system capability and processing time, lead to heterogeneous objects that may not meet the designer's original intent. To overcome this situation, the research presented in this paper focuses on the identification and implementation of manufacturing constraints into the design process. A node-based finite element modeling technique is used for the representation and analysis and the multicriteria design problem corresponds to finding the nodal material compositions that minimize structural weight and maximize thermal performance. The optimizer used in this research is a real-valued Evolutionary Strategies (ES), which is well suited for this type of multi-modal problem. Two limitations of the LENS manufacturing process, which have an impact on the design process, are identified and implemented. One of them is related to the manufacturing time, which is considered as an additional criterion to be minimized in the design problem for a preselected tool path. A brake disc rotor made of two materials, aluminum for lightweight and steel for superior thermal characteristics, is used to illustrate the tradeoff between manufacturability and functionality.

  18. Thermodynamic analysis of resources used in manufacturing processes.

    Science.gov (United States)

    Gutowski, Timothy G; Branham, Matthew S; Dahmus, Jeffrey B; Jones, Alissa J; Thiriez, Alexandre

    2009-03-01

    In this study we use a thermodynamic framework to characterize the material and energy resources used in manufacturing processes. The analysis and data span a wide range of processes from "conventional" processes such as machining, casting, and injection molding, to the so-called "advanced machining" processes such as electrical discharge machining and abrasive waterjet machining, and to the vapor-phase processes used in semiconductor and nanomaterials fabrication. In all, 20 processes are analyzed. The results show that the intensity of materials and energy used per unit of mass of material processed (measured either as specific energy or exergy) has increased by at least 6 orders of magnitude over the past several decades. The increase of material/energy intensity use has been primarily a consequence of the introduction of new manufacturing processes, rather than changes in traditional technologies. This phenomenon has been driven by the desire for precise small-scale devices and product features and enabled by stable and declining material and energy prices over this period. We illustrate the relevance of thermodynamics (including exergy analysis) for all processes in spite of the fact that long-lasting focus in manufacturing has been on product quality--not necessarily energy/material conversion efficiency. We promote the use of thermodynamics tools for analysis of manufacturing processes within the context of rapidly increasing relevance of sustainable human enterprises. We confirm that exergy analysis can be used to identify where resources are lost in these processes, which is the first step in proposing and/or redesigning new more efficient processes.

  19. Cold Spraying of Armstrong Process Titanium Powder for Additive Manufacturing

    Science.gov (United States)

    MacDonald, D.; Fernández, R.; Delloro, F.; Jodoin, B.

    2016-12-01

    Titanium parts are ideally suited for aerospace applications due to their unique combination of high specific strength and excellent corrosion resistance. However, titanium as bulk material is expensive and challenging/costly to machine. Production of complex titanium parts through additive manufacturing looks promising, but there are still many barriers to overcome before reaching mainstream commercialization. The cold gas dynamic spraying process offers the potential for additive manufacturing of large titanium parts due to its reduced reactive environment, its simplicity to operate, and the high deposition rates it offers. A few challenges are to be addressed before the additive manufacturing potential of titanium by cold gas dynamic spraying can be reached. In particular, it is known that titanium is easy to deposit by cold gas dynamic spraying, but the deposits produced are usually porous when nitrogen is used as the carrier gas. In this work, a method to manufacture low-porosity titanium components at high deposition efficiencies is revealed. The components are produced by combining low-pressure cold spray using nitrogen as the carrier gas with low-cost titanium powder produced using the Armstrong process. The microstructure and mechanical properties of additive manufactured titanium components are investigated.

  20. Cold Spraying of Armstrong Process Titanium Powder for Additive Manufacturing

    Science.gov (United States)

    MacDonald, D.; Fernández, R.; Delloro, F.; Jodoin, B.

    2017-04-01

    Titanium parts are ideally suited for aerospace applications due to their unique combination of high specific strength and excellent corrosion resistance. However, titanium as bulk material is expensive and challenging/costly to machine. Production of complex titanium parts through additive manufacturing looks promising, but there are still many barriers to overcome before reaching mainstream commercialization. The cold gas dynamic spraying process offers the potential for additive manufacturing of large titanium parts due to its reduced reactive environment, its simplicity to operate, and the high deposition rates it offers. A few challenges are to be addressed before the additive manufacturing potential of titanium by cold gas dynamic spraying can be reached. In particular, it is known that titanium is easy to deposit by cold gas dynamic spraying, but the deposits produced are usually porous when nitrogen is used as the carrier gas. In this work, a method to manufacture low-porosity titanium components at high deposition efficiencies is revealed. The components are produced by combining low-pressure cold spray using nitrogen as the carrier gas with low-cost titanium powder produced using the Armstrong process. The microstructure and mechanical properties of additive manufactured titanium components are investigated.

  1. Porosity of additive manufacturing parts for process monitoring

    Science.gov (United States)

    Slotwinski, J. A.; Garboczi, E. J.

    2014-02-01

    Some metal additive manufacturing processes can produce parts with internal porosity, either intentionally (with careful selection of the process parameters) or unintentionally (if the process is not well-controlled.) Material porosity is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants, since surface-breaking pores allow for better integration with biological tissue. Changes in a part's porosity during an additive manufacturing build may also be an indication of an undesired change in the process. We are developing an ultrasonic sensor for detecting changes in porosity in metal parts during fabrication on a metal powder bed fusion system, for use as a process monitor. This paper will describe our work to develop an ultrasonic-based sensor for monitoring part porosity during an additive build, including background theory, the development and detailed characterization of reference additive porosity samples, and a potential design for in-situ implementation.

  2. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    Energy Technology Data Exchange (ETDEWEB)

    Datskos, Panos G [ORNL; Joshi, Pooran C [ORNL; List III, Frederick Alyious [ORNL; Duty, Chad E [ORNL; Armstrong, Beth L [ORNL; Ivanov, Ilia N [ORNL; Jacobs, Christopher B [ORNL; Graham, David E [ORNL; Moon, Ji Won [ORNL

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  3. A Review on the Mechanical Modeling of Composite Manufacturing Processes

    NARCIS (Netherlands)

    Baran, Ismet; Cinar, Kenan; Ersoy, Nuri; Akkerman, Remko; Hattel, Jesper H.

    2016-01-01

    The increased usage of fiber reinforced polymer composites in load bearing applications requires a detailed understanding of the process induced residual stresses and their effect on the shape distortions. This is utmost necessary in order to have more reliable composite manufacturing since the resi

  4. Process Optimization with Simulation Modeling in a Manufacturing System

    Directory of Open Access Journals (Sweden)

    Akbel Yildiz

    2011-04-01

    Full Text Available Computer simulation has become an important tool in modeling systems in the last ten years due to parallel improvement in computer technologies. Companies tend to computer based system modeling and simulation not to lose any extra income or time to their competitors but to make future investments while they both have the same labor force, resources and technology. This study is an implementation of a machine spare parts manufacturer factory located in city of Turkey. The purpose of the study depends on increasing the utilization rates and optimizing the manufacture process to decrease prouction costs via identifying the bottlenecks in manufacture system. Therefore, ProModel simulation software was used to model the production line of the factory. Production line consists of nineteen work stations and was modeled for the most manufactured two products. The manufacture in the factory is divided into two weeks of batch production time and simulation model was demonstrated and replicated for ten times to get results. Thus, statistics including existing capacity usages of work stations in the whole production line were found to identify the bottlenecks of the critical work stations and machines. With the use of the simulation model, creating scenarios while making changes of the system parameters, taking the cycle times of the work stations, total production quantity, batch sizes and the shifts of the factory in hand helped to make suggestions.

  5. Quality and Safety Assurance of Iron Casts and Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Kukla S.

    2016-06-01

    Full Text Available The scope of this work focuses on the aspects of quality and safety assurance of the iron cast manufacturing processes. Special attention was given to the processes of quality control and after-machining of iron casts manufactured on automatic foundry lines. Due to low level of automation and huge work intensity at this stage of the process, a model area was established which underwent reorganization in accordance with the assumptions of the World Class Manufacturing (WCM. An analysis of work intensity was carried out and the costs were divided in order to identify operations with no value added, particularly at individual manufacturing departments. Also an analysis of ergonomics at work stations was carried out to eliminate activities that are uncomfortable and dangerous to the workers' health. Several solutions were proposed in terms of rationalization of work organization at iron cast after-machining work stations. The proposed solutions were assessed with the use of multi-criteria assessment tools and then the best variant was selected based on the assumed optimization criteria. The summary of the obtained results reflects benefits from implementation of the proposed solutions.

  6. MANAGING TRANSITION PROCESSES OF MANUFACTURING CONFIGURATIONS OF GLOBAL OPERATIONS

    DEFF Research Database (Denmark)

    Adeyemi, Oluseyi

    2012-01-01

    Exploration and exploitation excellence is one of the ways of satisfying today’s, tomorrow’s and future customers. Bolwijn and Kumpe (1998) explained that efficiency, quality, flexibility, speed and innovativeness are necessary in order to achieve exploration and exploitation excellence. Western......) with the organization and management of the processes involved (people and organizational innovation) together with the creative recombination of existing techniques, ideas or methods (synthetic innovation) will be adopted in this study to manage the transition processes of manufacturing configurations....

  7. 78 FR 36786 - Linking Marketplace Heparin Product Attributes and Manufacturing Processes to Bioactivity and...

    Science.gov (United States)

    2013-06-19

    ... Manufacturing Processes to Bioactivity and Immunogenicity AGENCY: Food and Drug Administration, HHS. ACTION... be minimized in heparin manufacturing, leading to safer heparin drugs with better patient outcomes. B...

  8. Scaling up of manufacturing processes of recycled carpet based composites

    Science.gov (United States)

    Lakshminarayanan, Krishnan

    2011-12-01

    In this work, feasibility of recycling post-consumer carpets using a modified vacuum assisted resisted molding process into large-scale components was successfully demonstrated. The scale up also included the incorporation of nano-clay films in the carpet composites. It is expected that the films will enhance the ability of the composite to withstand environmental degradation and also serve as a fire retardant. Low-cost resins were used to fabricate the recycled carpet-based composites. The scale up in terms of process was achieved by manufacturing composites without a hot press and thereby saving additional equipment cost. Mechanical and physical properties were evaluated. Large-scale samples demonstrated mechanical properties that were different from results from small samples. Acoustic tests indicate good sound absorption of the carpet composite. Cost analysis of the composite material based on the cost of the raw materials and the manufacturing process has been presented.

  9. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  10. 15 CFR 400.33 - Restrictions on manufacturing and processing activity.

    Science.gov (United States)

    2010-01-01

    ... 15 Commerce and Foreign Trade 2 2010-01-01 2010-01-01 false Restrictions on manufacturing and...-TRADE ZONES BOARD Manufacturing and Processing Activity-Reviews § 400.33 Restrictions on manufacturing and processing activity. (a) In general. In approving manufacturing or processing activity for a...

  11. Additive Manufacturing of High-Entropy Alloys by Laser Processing

    Science.gov (United States)

    Ocelík, V.; Janssen, N.; Smith, S. N.; De Hosson, J. Th. M.

    2016-07-01

    This contribution concentrates on the possibilities of additive manufacturing of high-entropy clad layers by laser processing. In particular, the effects of the laser surface processing parameters on the microstructure and hardness of high-entropy alloys (HEAs) were examined. AlCoCrFeNi alloys with different amounts of aluminum prepared by arc melting were investigated and compared with the laser beam remelted HEAs with the same composition. Attempts to form HEAs coatings with a direct laser deposition from the mixture of elemental powders were made for AlCoCrFeNi and AlCrFeNiTa composition. A strong influence of solidification rate on the amounts of face-centered cubic and body-centered cubic phase, their chemical composition, and spatial distribution was detected for two-phase AlCoCrFeNi HEAs. It is concluded that a high-power laser is a versatile tool to synthesize interesting HEAs with additive manufacturing processing. Critical issues are related to the rate of (re)solidification, the dilution with the substrate, powder efficiency during cladding, and differences in melting points of clad powders making additive manufacturing processing from a simple mixture of elemental powders a challenging approach.

  12. Sustainable commercial nanocrystalline cellulose manufacturing process with acid recycling.

    Science.gov (United States)

    Sarma, Saurabh Jyoti; Ayadi, Mariem; Brar, Satinder Kaur; Berry, Richard

    2017-01-20

    Nanocrystalline cellulose (NCC) is a biomaterial having potential applications in a wide range of industries. It is industrially produced by concentrated acid hydrolysis of cellulosic materials. In this process, the sulfuric acid rich liquor can be concentrated and reused. However, removal of sugar monomers and oligomers is necessary for such recycling. Membrane and ion exchange technology can be employed to remove sugars; however, such technologies are not efficient in meeting the quality required to recycle the acid solution. As a part of the present study, activated carbon (AC) has been evaluated as an adsorbent for sugar removal from the acidic solution generated during commercial nanocrystalline cellulose manufacturing process. Almost complete removal of sugar can be achieved by this approach. The maximum sugar removal observed during this study was 3.4g/g of AC. Based on this finding, a sustainable method has been proposed for commercial nanocrystalline cellulose manufacturing.

  13. Green tea flavour determinants and their changes over manufacturing processes.

    Science.gov (United States)

    Han, Zhuo-Xiao; Rana, Mohammad M; Liu, Guo-Feng; Gao, Ming-Jun; Li, Da-Xiang; Wu, Fu-Guang; Li, Xin-Bao; Wan, Xiao-Chun; Wei, Shu

    2016-12-01

    Flavour determinants in tea infusions and their changes during manufacturing processes were studied using Camellia sinensis cultivars 'Bai-Sang Cha' ('BAS') possessing significant floral scents and 'Fuding-Dabai Cha' ('FUD') with common green tea odour. Metabolite profiling based on odour activity threshold revealed that 'BAS' contained higher levels of the active odorants β-ionone, linalool and its two oxides, geraniol, epoxylinalool, decanal and taste determinant catechins than 'FUD' (pmanufacturing processes, the levels of linalool and geraniol decreased whereas those of β-ionone, linalool oxides, indole and cis-jasmone increased. Compared with pan-fire treatment, steam treatment reduced the levels of catechins and proportion of geraniol, linalool and its derivatives, consequently, reducing catechin-related astringency and monoterpenol-related floral scent. Our study suggests that flavour determinant targeted modulation could be made through genotype and manufacturing improvements.

  14. Advanced Manufacturing Systems in Food Processing and Packaging Industry

    Science.gov (United States)

    Shafie Sani, Mohd; Aziz, Faieza Abdul

    2013-06-01

    In this paper, several advanced manufacturing systems in food processing and packaging industry are reviewed, including: biodegradable smart packaging and Nano composites, advanced automation control system consists of fieldbus technology, distributed control system and food safety inspection features. The main purpose of current technology in food processing and packaging industry is discussed due to major concern on efficiency of the plant process, productivity, quality, as well as safety. These application were chosen because they are robust, flexible, reconfigurable, preserve the quality of the food, and efficient.

  15. Robust control of lithographic process in semiconductor manufacturing

    Science.gov (United States)

    Kang, Wei; Mao, John

    2005-05-01

    In this paper, a stability analysis is conducted for several feedback controllers of photolithography processes. We emphasize the stability of process controllers in the presence of model mismatch, and other uncertainties such as system drift and unknown noise. Real data of critical dimension (CD) in shallow trench isolation area from an Intel manufacturing fab is used for model analysis. The feedbacks studied in this paper include a controller based on an adaptive model, and several controllers based on existing estimation methods such as EWMA, extended EWMA, and d-EWMA. Both theoretical analysis and computer simulations are presented to show the stability of the controlled process under these feedbacks.

  16. Small Scale Turbopump Manufacturing Technology and Material Processes

    Science.gov (United States)

    Alvarez, Erika; Morgan, Kristin; Wells, Doug; Zimmerman, Frank

    2011-01-01

    As part of an internal research and development project, NASA Marshall Space Flight Center (MSFC) has been developing a high specific impulse 9,000-lbf LOX/LH2 pump-fed engine testbed with the capability to throttle 10:1. A Fuel Turbopump (FTP) with the ability to operate across a speed range of 30,000-rpm to 100,000-rpm was developed and analyzed. This small size and flight-like Fuel Turbopump has completed the design and analysis phase and is currently in the manufacturing phase. This paper highlights the manufacturing and processes efforts to fabricate an approximately 20-lb turbopump with small flow passages, intricately bladed components and approximately 3-in diameter impellers. As a result of the small scale and tight tolerances of the hardware on this turbopump, several unique manufacturing and material challenges were encountered. Some of the technologies highlighted in this paper include the use of powder metallurgy technology to manufacture small impellers, electron beam welding of a turbine blisk shroud, and casting challenges. The use of risk reduction efforts such as non-destructive testing (NDT) and evaluation (NDE), fractography, material testing, and component spin testing are also discussed in this paper.

  17. Perspectives on the design of safer nanomaterials and manufacturing processes

    Energy Technology Data Exchange (ETDEWEB)

    Geraci, Charles [National Institute for Occupational Safety and Health (United States); Heidel, Donna [Bureau Veritas North America, Inc. (United States); Sayes, Christie [Baylor University (United States); Hodson, Laura, E-mail: lhodson@cdc.gov; Schulte, Paul; Eastlake, Adrienne [National Institute for Occupational Safety and Health (United States); Brenner, Sara [Colleges of Nanoscale Science and Engineering at State University of New York Polytechnic Institute, (SUNY Poly) (United States)

    2015-09-15

    A concerted effort is being made to insert Prevention through Design principles into discussions of sustainability, occupational safety and health, and green chemistry related to nanotechnology. Prevention through Design is a set of principles, which includes solutions to design out potential hazards in nanomanufacturing including the design of nanomaterials, and strategies to eliminate exposures and minimize risks that may be related to the manufacturing processes and equipment at various stages of the lifecycle of an engineered nanomaterial.

  18. Perspectives on the design of safer nanomaterials and manufacturing processes.

    Science.gov (United States)

    Geraci, Charles; Heidel, Donna; Sayes, Christie; Hodson, Laura; Schulte, Paul; Eastlake, Adrienne; Brenner, Sara

    2015-09-01

    A concerted effort is being made to insert Prevention through Design principles into discussions of sustainability, occupational safety and health, and green chemistry related to nanotechnology. Prevention through Design is a set of principles that includes solutions to design out potential hazards in nanomanufacturing including the design of nanomaterials, and strategies to eliminate exposures and minimize risks that may be related to the manufacturing processes and equipment at various stages of the lifecycle of an engineered nanomaterial.

  19. Sulfur Flow Analysis for New Generation Steel Manufacturing Process

    Institute of Scientific and Technical Information of China (English)

    HU Chang-qing; ZHANG Chun-xia; HAN Xiao-wei; YIN Rui-yu

    2008-01-01

    Sulfur flow for new generation steel manufacturing process is analyzed by the method of material flow analysis,and measures for SO2 emission reduction are put forward as assessment and target intervention of the results.The results of sulfur flow analysis indicate that 90% of sulfur comes from fuels.Sulfur finally discharges from the steel manufacturing route in various steps,and the main point is BF and BOF slag desulfurization.In sintering process,the sulfur is removed by gasification,and sintering process is the main source of SO2 emission.The sulfur content of coke oven gas (COG) is an important factor affecting SO2 emission.Therefore,SO2 emission reduction should be started from the optimization and integration of steel manufacturing route,sulfur burden should be reduced through energy saving and consumption reduction,and the sulfur content of fuel should be controlled.At the same time,BF and BOF slag desulfurization should be optimized further and coke oven gas and sintering exhausted gas desulfurization should be adopted for SO2 emission reduction and reuse of resource,to achieve harmonic coordination of economic,social,and environmental effects for sustainable development.

  20. Metal Big Area Additive Manufacturing: Process Modeling and Validation

    Energy Technology Data Exchange (ETDEWEB)

    Simunovic, Srdjan [ORNL; Nycz, Andrzej [ORNL; Noakes, Mark W [ORNL; Chin, Charlie [Dassault Systemes; Oancea, Victor [Dassault Systemes

    2017-01-01

    Metal Big Area Additive Manufacturing (mBAAM) is a new additive manufacturing (AM) technology for printing large-scale 3D objects. mBAAM is based on the gas metal arc welding process and uses a continuous feed of welding wire to manufacture an object. An electric arc forms between the wire and the substrate, which melts the wire and deposits a bead of molten metal along the predetermined path. In general, the welding process parameters and local conditions determine the shape of the deposited bead. The sequence of the bead deposition and the corresponding thermal history of the manufactured object determine the long range effects, such as thermal-induced distortions and residual stresses. Therefore, the resulting performance or final properties of the manufactured object are dependent on its geometry and the deposition path, in addition to depending on the basic welding process parameters. Physical testing is critical for gaining the necessary knowledge for quality prints, but traversing the process parameter space in order to develop an optimized build strategy for each new design is impractical by pure experimental means. Computational modeling and optimization may accelerate development of a build process strategy and saves time and resources. Because computational modeling provides these opportunities, we have developed a physics-based Finite Element Method (FEM) simulation framework and numerical models to support the mBAAM process s development and design. In this paper, we performed a sequentially coupled heat transfer and stress analysis for predicting the final deformation of a small rectangular structure printed using the mild steel welding wire. Using the new simulation technologies, material was progressively added into the FEM simulation as the arc weld traversed the build path. In the sequentially coupled heat transfer and stress analysis, the heat transfer was performed to calculate the temperature evolution, which was used in a stress analysis to

  1. Precision laser processing for micro electronics and fiber optic manufacturing

    Science.gov (United States)

    Webb, Andrew; Osborne, Mike; Foster-Turner, Gideon; Dinkel, Duane W.

    2008-02-01

    The application of laser based materials processing for precision micro scale manufacturing in the electronics and fiber optic industry is becoming increasingly widespread and accepted. This presentation will review latest laser technologies available and discuss the issues to be considered in choosing the most appropriate laser and processing parameters. High repetition rate, short duration pulsed lasers have improved rapidly in recent years in terms of both performance and reliability enabling flexible, cost effective processing of many material types including metal, silicon, plastic, ceramic and glass. Demonstrating the relevance of laser micromachining, application examples where laser processing is in use for production will be presented, including miniaturization of surface mount capacitors by applying a laser technique for demetalization of tracks in the capacitor manufacturing process and high quality laser machining of fiber optics including stripping, cleaving and lensing, resulting in optical quality finishes without the need for traditional polishing. Applications include telecoms, biomedical and sensing. OpTek Systems was formed in 2000 and provide fully integrated systems and sub contract services for laser processes. They are headquartered in the UK and are establishing a presence in North America through a laser processing facility in South Carolina and sales office in the North East.

  2. Manufacturing process design for multi commodities in agriculture

    Science.gov (United States)

    Prasetyawan, Yudha; Santosa, Andrian Henry

    2017-06-01

    High-potential commodities within particular agricultural sectors should be accompanied by maximum benefit value that can be attained by both local farmers and business players. In several cases, the business players are small-medium enterprises (SMEs) which have limited resources to perform added value process of the local commodities into the potential products. The weaknesses of SMEs such as the manual production process with low productivity, limited capacity to maintain prices, and unattractive packaging due to conventional production. Agricultural commodity is commonly created into several products such as flour, chips, crackers, oil, juice, and other products. This research was initiated by collecting data by interview method particularly to obtain the perspectives of SMEs as the business players. Subsequently, the information was processed based on the Quality Function Deployment (QFD) to determine House of Quality from the first to fourth level. A proposed design as the result of QFD was produced and evaluated with Technology Assessment Model (TAM) and continued with a revised design. Finally, the revised design was analyzed with financial perspective to obtain the cost structure of investment, operational, maintenance, and workers. The machine that performs manufacturing process, as the result of revised design, was prototyped and tested to determined initial production process. The designed manufacturing process offers IDR 337,897, 651 of Net Present Value (NPV) in comparison with the existing process value of IDR 9,491,522 based on similar production input.

  3. Post-Lamination Manufacturing Process Automation for Photovoltaic Modules

    Energy Technology Data Exchange (ETDEWEB)

    Nowlan, M. J.; Murach, J. M.; McCormick, T. W.; Lewis, E. R.; Hogan, S. J. (Spire Corporation)

    1999-08-31

    This report describes work performed by Spire Corporation during Phase 1 of this three-phase PVMaT subcontract to develop new automated post-lamination processes for PV module manufacturing. These processes are applicable to a very broad range of module types, including those made with wafer-based and thin-film solar cells. No off-the-shelf automation was available for these processes prior to this program. Spire conducted a survey of PV module manufacturers to identify current industry practices and to determine the requirements for the automated systems being developed in this program. Spire also completed detailed mechanical and electrical designs and developed software for two prototype automation systems: a module buffer storage system, designated the SPI-BUFFER 350, and an integrated module testing system, designated the SPI-MODULE QA 350. Researchers fabricated, tested, and evaluated both systems with module components from several module manufacturers. A new size simulator , th e SPI-SUN SIMULATOR 350i, was designed with a test area that can handle most production modules without consuming excessive floor space. Spire's subcontractor, the Automation and Robotics Research Institute (ARRI) at the University of Texas, developed and demonstrated module edge trimming, edge sealing, and framing processes that are suitable for automation. The automated processes under development throughout this program are being designed to be combined together to create automated production lines. ARRI completed a cost study to determine the level of investment that can be justified by implementing automation for post-lamination assembly and testing processes. The study concluded that a module production line operating two shifts per day and producing 10 MW of modules per year can justify $2.37 million in capital equipment, assuming a 5-year payback period.

  4. Fundamental Aspects of Selective Melting Additive Manufacturing Processes

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Miller, James E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-12-01

    Certain details of the additive manufacturing process known as selective laser melting (SLM) affect the performance of the final metal part. To unleash the full potential of SLM it is crucial that the process engineer in the field receives guidance about how to select values for a multitude of process variables employed in the building process. These include, for example, the type of powder (e.g., size distribution, shape, type of alloy), orientation of the build axis, the beam scan rate, the beam power density, the scan pattern and scan rate. The science-based selection of these settings con- stitutes an intrinsically challenging multi-physics problem involving heating and melting a metal alloy, reactive, dynamic wetting followed by re-solidification. In addition, inherent to the process is its considerable variability that stems from the powder packing. Each time a limited number of powder particles are placed, the stacking is intrinsically different from the previous, possessing a different geometry, and having a different set of contact areas with the surrounding particles. As a result, even if all other process parameters (scan rate, etc) are exactly the same, the shape and contact geometry and area of the final melt pool will be unique to that particular configuration. This report identifies the most important issues facing SLM, discusses the fundamental physics associated with it and points out how modeling can support the additive manufacturing efforts.

  5. A process monitoring strategy for a Precision Flexible Manufacturing System

    Energy Technology Data Exchange (ETDEWEB)

    Barkman, W.E.; Babelay, E.F.; Hebble, T.L.; Williams, R.R.

    1990-01-01

    For a number of years, the Oak Ridge Y-12 Plant has been involved in an endeavor which is described as a Precision Flexible Manufacturing System (PFMS). The objective of this project is to enhance the existing manufacturing operations for the production of precision hemispherical workpieces. The present fabrication process uses T-base lathes, similar to the one shown in figure 1, which are equipped with a Computer Numerical Control (CNC) system. The CNC systems are coupled to a host computer over a local area network (LAN). Currently, this link is used to download machining part programs and upload limited process information. While the enhanced system will use the same machine tools and LAN, additional capabilities will be provided to perform automatic tool changing, part and fixture handling, on-machine gagging, and chip control. The project's quality goals are to automatically manufacture workpieces to tolerances of +/- 0.0005 in. on contour and +/- 0.001 in. on wall thickness with a 3 to 5 sigma level of confidence. The parts will range from 4 to 10 in. in diameter with a wall thickness as large as one inch. 2 refs., 6 figs.

  6. High-throughput DNA sequencing: a genomic data manufacturing process.

    Science.gov (United States)

    Huang, G M

    1999-01-01

    The progress trends in automated DNA sequencing operation are reviewed. Technological development in sequencing instruments, enzymatic chemistry and robotic stations has resulted in ever-increasing capacity of sequence data production. This progress leads to a higher demand on laboratory information management and data quality assessment. High-throughput laboratories face the challenge of organizational management, as well as technology management. Engineering principles of process control should be adopted in this biological data manufacturing procedure. While various systems attempt to provide solutions to automate different parts of, or even the entire process, new technical advances will continue to change the paradigm and provide new challenges.

  7. Dimensional Stability of Complex Shapes Manufactured by the VARTM Process

    Science.gov (United States)

    Hubert, Pascal; Grimsley, Brian W.; Cano, Roberto J.; Pipes, R. Byron

    2002-01-01

    The vacuum assisted resin transfer molding (VARTM) process is a cost effective, innovative method that is being considered for manufacture of large aircraft-quality components where high mechanical properties and dimensional tolerance are essential. In the present work, carbon fiber SAERTEX fabric/SI-ZG-5A epoxy resin C-shaped laminates were manufactured by VARTM using different cure cycles followed by the same post-cure cycle. The final part thickness was uniform except at the corner were thinning was observed. The cure cycle selected is shown to significantly affect the part spring-in and a long cycle at 66 C followed by a 178 C post-cure produced a part with negligible spring-in.

  8. Accessibility analysis in manufacturing processes using visibility cones

    Institute of Scientific and Technical Information of China (English)

    尹周平; 丁汉; 熊有伦

    2002-01-01

    Accessibility is a kind of important design feature of products,and accessibility analysis has been acknowledged as a powerful tool for solving computational manufacturing problems arising from different manufacturing processes.After exploring the relations among approachability,accessibility and visibility,a general method for accessibility analysis using visibility cones (VC) is proposed.With the definition of VC of a point,three kinds of visibility of a feature,namely complete visibility cone (CVC),partial visibility cone (PVC) and local visibility cone (LVC),are defined.A novel approach to computing VCs is formulated by identifying C-obstacles in the C-space,for which a general and efficient algorithm is proposed and implemented by making use of visibility culling.Lastly,we discuss briefly how to realize accessibility analysis in numerically controlled (NC) machining planning,coordinate measuring machines (CMMs) inspection planning and assembly sequence planning with the proposed methods.

  9. OPTIMIZATION STUDY IN MANUFACTURING PROCESS FOR PC/ABS BLENDS

    Institute of Scientific and Technical Information of China (English)

    Huang Chenghung; Fung Chinping; Chang Shihhsing; Hwang Jiunren; Doong Jiliang

    2003-01-01

    The optimization of injection molding process for polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) blends is studied using Taguchi method and principal component analysis (PCA). Four controllable process factors are studied at three levels each in the manufacturing process. The L9 orthogonal array is conducted to determine the optimum process factor/level combination for single quality of mechanical properties. In addition, the principal component analysis is employed to transform the correlated mechanical properties to a set of uncorrelated components and to evaluate a comprehensive index for multi-response cases. Then the optimum process factor/level combination for multiple qualities can be determined. Finally, the analysis of variance is used to find out the most influential injection molding parameter for single and multiple qualities problems.

  10. A senior manufacturing laboratory for determining injection molding process capability

    Science.gov (United States)

    Wickman, Jerry L.; Plocinski, David

    1992-01-01

    The following is a laboratory experiment designed to further understanding of materials science. This subject material is directed at an upper level undergraduate/graduate student in an Engineering or Engineering Technology program. It is assumed that the student has a thorough understanding of the process and quality control. The format of this laboratory does not follow that which is normally recommended because of the nature of process capability and that of the injection molding equipment and tooling. This laboratory is instead developed to be used as a point of departure for determining process capability for any process in either a quality control laboratory or a manufacturing environment where control charts, process capability, and experimental or product design are considered important topics.

  11. Numerical modeling of manufacturing process of corrugated plate

    Directory of Open Access Journals (Sweden)

    Khodos Ol'ga Aleksandrovna

    2014-09-01

    Full Text Available The rigidity increase of structures consisting of plates and shells is a relevant task. One way to obtain plates with enhanced stiffness performance is the corrugation, i.e. change of its topography elevation. Depending on the method, corrugation provides a plate with additional rigidity in one or several directions without weight gain. The most common way to get corrugated plates is pressure forming. The problem of finding the most energy saving method is very relevant. In this regard, a possible approach is to use buckling of thin cylinder. The idea of this technique comes from the fact that as a result of stability loss of cylindrical shell in compression along its elements, the cylinder walls are deformed periodically. The article considers the problem of corrugated plates manufacturing using smooth sheet metal. The method of manufacture is based on irreversible process of cylindrical buckling of a shell previously obtained from a worksheet. Such a deformation process may be useful if the energy spent on its implementation is smaller than the energy in standard process of forming. The task of defining the stiffness of a corrugated plate is quite difficult because it is difficult to experimentally measure the tension, bending and coupled stiffness. The numerical simulation of three ways to manufacture corrugated cylindrical shell made of smooth sheet by elastic-plastic deformation process are offered: the first way is to deform the cylindrical shell under the action of axial load on the butt end, and the second way is the influence of strutting internal pressure. In the third way the cylindrical shell is made of the leaf using the special techniques. In order to compare the effectiveness of the options presented for each case the internal energy is calculated. It is shown that the energy expenditure in buckling method is the smallest.

  12. Additive Manufacturing of Tooling for Refrigeration Cabinet Foaming Processes

    Energy Technology Data Exchange (ETDEWEB)

    Post, Brian K [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Nuttall, David [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cukier, Michael [Whirlpool Corp., Benton Harbor, MI (United States); Hile, Michael [Whirlpool Corp., Benton Harbor, MI (United States)

    2016-07-29

    The primary objective of this project was to leverage the Big Area Additive Manufacturing (BAAM) process and materials into a long term, quick change tooling concept to drastically reduce product lead and development timelines and costs. Current refrigeration foam molds are complicated to manufacture involving casting several aluminum parts in an approximate shape, machining components of the molds and post fitting and shimming of the parts in an articulated fixture. The total process timeline can take over 6 months. The foaming process is slower than required for production, therefore multiple fixtures, 10 to 27, are required per refrigerator model. Molds are particular to a specific product configuration making mixed model assembly challenging for sequencing, mold changes or auto changeover features. The initial goal was to create a tool leveraging the ORNL materials and additive process to build a tool in 4 to 6 weeks or less. A secondary goal was to create common fixture cores and provide lightweight fixture sections that could be revised in a very short time to increase equipment flexibility reduce lead times, lower the barriers to first production trials, and reduce tooling costs.

  13. Additive Manufacturing of Tooling for Refrigeration Cabinet Foaming Processes

    Energy Technology Data Exchange (ETDEWEB)

    Post, Brian K [ORNL

    2016-09-01

    The primary objective of this project was to leverage the Big Area Additive Manufacturing (BAAM) process and materials into a long term, quick change tooling concept to drastically reduce product lead and development timelines and costs. Current refrigeration foam molds are complicated to manufacture involving casting several aluminum parts in an approximate shape, machining components of the molds and post fitting and shimming of the parts in an articulated fixture. The total process timeline can take over 6 months. The foaming process is slower than required for production, therefore multiple fixtures, 10 to 27, are required per refrigerator model. Molds are particular to a specific product configuration making mixed model assembly challenging for sequencing, mold changes or auto changeover features. The initial goal was to create a tool leveraging the ORNL materials and additive process to build a tool in 4 to 6 weeks or less. A secondary goal was to create common fixture cores and provide lightweight fixture sections that could be revised in a very short time to increase equipment flexibility reduce lead times, lower the barriers to first production trials, and reduce tooling costs.

  14. Make-to-order manufacturing - new approach to management of manufacturing processes

    Science.gov (United States)

    Saniuk, A.; Waszkowski, R.

    2016-08-01

    Strategic management must now be closely linked to the management at the operational level, because only in such a situation the company can be flexible and can quickly respond to emerging opportunities and pursue ever-changing strategic objectives. In these conditions industrial enterprises seek constantly new methods, tools and solutions which help to achieve competitive advantage. They are beginning to pay more attention to cost management, economic effectiveness and performance of business processes. In the article characteristics of make-to-order systems (MTO) and needs associated with managing such systems is identified based on the literature analysis. The main aim of this article is to present the results of research related to the development of a new solution dedicated to small and medium enterprises manufacture products solely on the basis of production orders (make-to- order systems). A set of indicators to enable continuous monitoring and control of key strategic areas this type of company is proposed. A presented solution includes the main assumptions of the following concepts: the Performance Management (PM), the Balanced Scorecard (BSC) and a combination of strategic management with the implementation of operational management. The main benefits of proposed solution are to increase effectiveness of MTO manufacturing company management.

  15. Study of manufacturing resource perception and process control of a radio-frequency-identification-enabled decentralized flexible manufacturing system

    Directory of Open Access Journals (Sweden)

    Zengqiang Jiang

    2017-01-01

    Full Text Available The fusion of mechatronics, communication, control, and information technologies has introduced new automation paradigms into the production environment. Plug-and-play flexible manufacturing systems will become suitable approaches in the future for the development of modular, flexible, and reconfigurable manufacturing systems, addressing the requirements of global markets. This article introduces a Petri Net model-driven methodology for the development, validation, and operation of a radio-frequency identification-enabled decentralized flexible manufacturing system. After analyzing the manufacturing processes and resources of a flexible manufacturing system, the manufacturing resources are classified into active and passive resources. Each active resource is equipped with a radio-frequency identification reader and each passive resource is banded with a radio-frequency identification tag. Real-time state and behavior logic models are built for manufacturing resources based on extended Petri Nets; the models are translated into XML and integrated with the manufacturing resources. In this fashion, each manufacturing resource becomes an autonomous agent, and it can make self-decisions and update its status through the twinned models. In this manner, automatic perception and process control are realized. Finally, the effectiveness and feasibility of the method are verified in an experimental system.

  16. Analysis of production flow process with lean manufacturing approach

    Science.gov (United States)

    Siregar, Ikhsan; Arif Nasution, Abdillah; Prasetio, Aji; Fadillah, Kharis

    2017-09-01

    This research was conducted on the company engaged in the production of Fast Moving Consumer Goods (FMCG). The production process in the company are still exists several activities that cause waste. Non value added activity (NVA) in the implementation is still widely found, so the cycle time generated to make the product will be longer. A form of improvement on the production line is by applying lean manufacturing method to identify waste along the value stream to find non value added activities. Non value added activity can be eliminated and reduced by utilizing value stream mapping and identifying it with activity mapping process. According to the results obtained that there are 26% of value-added activities and 74% non value added activity. The results obtained through the current state map of the production process of process lead time value of 678.11 minutes and processing time of 173.94 minutes. While the results obtained from the research proposal is the percentage of value added time of 41% of production process activities while non value added time of the production process of 59%. While the results obtained through the future state map of the production process of process lead time value of 426.69 minutes and processing time of 173.89 minutes.

  17. Moulded Pulp Manufacturing: Overview and Prospects for the Process Technology

    DEFF Research Database (Denmark)

    Didone, Mattia; Saxena, Prateek; Meijer, Ellen Brilhuis

    2017-01-01

    Eco-friendly packaging such as moulded pulp products have gained commercial importance in the recent years. However, it remains a greatly under-researched area, and there is an arising need to consolidate the best practices from research and industry in order to increase its implementation....... The goal of this paper is to give an overview of the main aspects involved in the manufacture of moulded pulp products. This includes a classification of moulded pulp products, historical and current applications, production processes, materials, mechanical properties and environmental sustainability...

  18. Advanced Manufacturing Processes Laboratory Building 878 hazards assessment document

    Energy Technology Data Exchange (ETDEWEB)

    Wood, C.; Thornton, W.; Swihart, A.; Gilman, T.

    1994-07-01

    The introduction of the hazards assessment process is to document the impact of the release of hazards at the Advanced Manufacturing Processes Laboratory (AMPL) that are significant enough to warrant consideration in Sandia National Laboratories` operational emergency management program. This hazards assessment is prepared in accordance with the Department of Energy Order 5500.3A requirement that facility-specific hazards assessments be prepared, maintained, and used for emergency planning purposes. This hazards assessment provides an analysis of the potential airborne release of chemicals associated with the operations and processes at the AMPL. This research and development laboratory develops advanced manufacturing technologies, practices, and unique equipment and provides the fabrication of prototype hardware to meet the needs of Sandia National Laboratories, Albuquerque, New Mexico (SNL/NM). The focus of the hazards assessment is the airborne release of materials because this requires the most rapid, coordinated emergency response on the part of the AMPL, SNL/NM, collocated facilities, and surrounding jurisdiction to protect workers, the public, and the environment.

  19. Organic photovoltaic cells: from performance improvement to manufacturing processes.

    Science.gov (United States)

    Youn, Hongseok; Park, Hui Joon; Guo, L Jay

    2015-05-20

    Organic photovoltaics (OPVs) have been pursued as a next generation power source due to their light weight, thin, flexible, and simple fabrication advantages. Improvements in OPV efficiency have attracted great attention in the past decade. Because the functional layers in OPVs can be dissolved in common solvents, they can be manufactured by eco-friendly and scalable printing or coating technologies. In this review article, the focus is on recent efforts to control nanomorphologies of photoactive layer and discussion of various solution-processed charge transport and extraction materials, to maximize the performance of OPV cells. Next, recent works on printing and coating technologies for OPVs to realize solution processing are reviewed. The review concludes with a discussion of recent advances in the development of non-traditional lamination and transfer method towards highly efficient and fully solution-processed OPV. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. State-of-the-art in Manufacturing Pyrochemical Processing Crucibles

    Energy Technology Data Exchange (ETDEWEB)

    Parkinson, David Allen [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-05-03

    Engineers at Los Alamos National Laboratory have been purifying plutonium through pyrochemical processing for many years. The harsh environments involved with the pyrochemical processes include high temperatures (700-900 °C), molten salts and reactive metals (MgCl2, PuCl3, NaCl-KCl, CaCl2, Pu, Ca), and chlorine gas. Because of these corrosive conditions, designing and developing the pyrochemical processing equipment has always been an intriguing technical challenge. In this article I focus on the design and development of the pyrochemical processing crucible for the electrorefining (ER) process, applying design for manufacturability principles throughout the process. I review the current crucible design and electrorefining process and explore possibilities of making the crucible as one part, building the anode and cathode into the crucible, and various material of construction improvements. Materials of construction that should be reviewed further include alumina, silicon nitride, and a tantalum carbon alloy. I briefly review the application of three-dimensional (3D) printing to the process of producing the ER crucible, including thermoplastic 3D printing and mechanical property concerns. I finish by summarizing current plans and possibilities of improving the ER crucible.

  1. Silicon Valley's Processing Needs versus San Jose State University's Manufacturing Systems Processing Component: Implications for Industrial Technology

    Science.gov (United States)

    Obi, Samuel C.

    2004-01-01

    Manufacturing professionals within universities tend to view manufacturing systems from a global perspective. This perspective tends to assume that manufacturing processes are employed equally in every manufacturing enterprise, irrespective of the geography and the needs of the people in those diverse regions. But in reality local and societal…

  2. Practical Framework: Implementing OEE Method in Manufacturing Process Environment

    Science.gov (United States)

    Maideen, N. C.; Sahudin, S.; Mohd Yahya, N. H.; Norliawati, A. O.

    2016-02-01

    Manufacturing process environment requires reliable machineries in order to be able to satisfy the market demand. Ideally, a reliable machine is expected to be operated and produce a quality product at its maximum designed capability. However, due to some reason, the machine usually unable to achieved the desired performance. Since the performance will affect the productivity of the system, a measurement technique should be applied. Overall Equipment Effectiveness (OEE) is a good method to measure the performance of the machine. The reliable result produced from OEE can then be used to propose a suitable corrective action. There are a lot of published paper mentioned about the purpose and benefit of OEE that covers what and why factors. However, the how factor not yet been revealed especially the implementation of OEE in manufacturing process environment. Thus, this paper presents a practical framework to implement OEE and a case study has been discussed to explain in detail each steps proposed. The proposed framework is beneficial to the engineer especially the beginner to start measure their machine performance and later improve the performance of the machine.

  3. Manufacturing of Aluminum Composite Material Using Stir Casting Process

    Directory of Open Access Journals (Sweden)

    Muhammad Hayat Jokhio

    2011-01-01

    Full Text Available Manufacturing of aluminum alloy based casting composite materials via stir casting is one of the prominent and economical route for development and processing of metal matrix composites materials. Properties of these materials depend upon many processing parameters and selection of matrix and reinforcements. Literature reveals that most of the researchers are using 2, 6 and 7xxx aluminum matrix reinforced with SiC particles for high strength properties whereas, insufficient information is available on reinforcement of \\"Al2O3\\" particles in 7xxx aluminum matrix. The 7xxx series aluminum matrix usually contains Cu-Zn-Mg. Therefore, the present research was conducted to investigate the effect of elemental metal such as Cu-Zn-Mg in aluminum matrix on mechanical properties of stir casting of aluminum composite materials reinforced with alpha \\"Al2O3\\" particles using simple foundry melting alloying and casting route. The age hardening treatments were also applied to study the aging response of the aluminum matrix on strength, ductility and hardness. The experimental results indicate that aluminum matrix cast composite can be manufactured via conventional foundry method giving very good responses to the strength and ductility up to 10% \\"Al2O3\\" particles reinforced in aluminum matrix.

  4. 21 CFR 801.122 - Medical devices for processing, repacking, or manufacturing.

    Science.gov (United States)

    2010-04-01

    ... manufacturing. 801.122 Section 801.122 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND....122 Medical devices for processing, repacking, or manufacturing. A device intended for processing... act if its label bears the statement “Caution: For manufacturing, processing, or repacking”. ...

  5. 21 CFR 201.122 - Drugs for processing, repacking, or manufacturing.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 4 2010-04-01 2010-04-01 false Drugs for processing, repacking, or manufacturing... for processing, repacking, or manufacturing. A drug in a bulk package, except tablets, capsules, or... manufacturing, processing, or repacking”; and if in substantially all dosage forms in which it may be dispensed...

  6. 78 FR 5496 - Certain Paper Shredders, Certain Processes for Manufacturing or Relating to Same and Certain...

    Science.gov (United States)

    2013-01-25

    ... COMMISSION Certain Paper Shredders, Certain Processes for Manufacturing or Relating to Same and Certain..., certain processes for manufacturing or relating to same and certain products containing same and certain... shredders, certain processes for manufacturing or relating to same and certain products containing same and...

  7. 40 CFR 761.187 - Reporting importers and by persons generating PCBs in excluded manufacturing processes.

    Science.gov (United States)

    2010-07-01

    ... generating PCBs in excluded manufacturing processes. 761.187 Section 761.187 Protection of Environment... Reporting importers and by persons generating PCBs in excluded manufacturing processes. In addition to meeting the basic requirements of § 761.1(f) and the definition of excluded manufacturing process at § 761...

  8. 27 CFR 19.57 - Recovery and reuse of denatured spirits in manufacturing processes.

    Science.gov (United States)

    2010-04-01

    ... denatured spirits in manufacturing processes. 19.57 Section 19.57 Alcohol, Tobacco Products and Firearms... denatured spirits in manufacturing processes. The following persons are not, by reason of the activities...) Manufacturers who use denatured spirits, or articles or substances containing denatured spirits, in a process...

  9. DUPIC nuclear fuel manufacturing and process technology development

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Won; Yang, M. S.; Kim, S. S. [and others

    2002-05-01

    In this study, the DUPIC fuel fabrication technology for DUPIC pellet and element satisfying the standard specification was verified through (1) the improvement of fabrication technology and equipment, (2) remote operation of fuel manufacturing and inspection equipment installed at DFDF and (3) the study on the material properties of DUPIC fuel. The blending process was newly developed for making DUPIC powder composition homogeneous, and mixing process was added to the DUPIC process flow for fabricating crack-free pellets. A series of fabrication experiments were carried out in terms of various process conditions. Based on these experimental results, the optimal process flow and conditions for DUPIC fuel fabrication were established. 6 DUPIC elements and 6 mini-elements for irradiation test in HANARO was successfully fabricated using 7.4 kg of spent PWR fuel in 2000. The process qualification tests has been performed using 10 kg of spent PWR fuel since May 2001. The optimal DUPIC fuel fabrication process meeting AECL's quality requirements has been established and qualified. Quality assurance system for DUPIC fuel fabrication was also established in cooperation of AECL.

  10. 13 kA Superconducting Busbars Manufacturing Process

    CERN Document Server

    Principe, R; Fornasiere, E

    2012-01-01

    In the LHC, the superconducting Main Bending magnets and Quadrupole magnets are series-connected electrically in different excitation circuits by means of superconducting busbars, carrying a maximum current of 13 kA. These superconducting busbars consist of a superconducting Rutherford cable thermally and electrically coupled to a copper section all along the length. The function of the copper section is essentially to provide an alternative path for the magnet current in case of resistive transition. The production of these components was originally outsourced. The decision to import the technology at CERN led to a global re-engineering of the standard process. Although based on the procedures adopted during the LHC construction, a few modifications and improvements have been implemented, profiting of the experience gained in the last few years. This document details the manufacturing process of the 13 kA busbars as it is actually performed at CERN, emphasizing the new solutions adopted during the first mon...

  11. Carbon dioxide capture from a cement manufacturing process

    Science.gov (United States)

    Blount, Gerald C.; Falta, Ronald W.; Siddall, Alvin A.

    2011-07-12

    A process of manufacturing cement clinker is provided in which a clean supply of CO.sub.2 gas may be captured. The process also involves using an open loop conversion of CaO/MgO from a calciner to capture CO.sub.2 from combustion flue gases thereby forming CaCO.sub.3/CaMg(CO.sub.3).sub.2. The CaCO.sub.3/CaMg(CO.sub.3).sub.2 is then returned to the calciner where CO.sub.2 gas is evolved. The evolved CO.sub.2 gas, along with other evolved CO.sub.2 gases from the calciner are removed from the calciner. The reactants (CaO/MgO) are feed to a high temperature calciner for control of the clinker production composition.

  12. An Overview of Cloud Implementation in the Manufacturing Process Life Cycle

    Science.gov (United States)

    Kassim, Noordiana; Yusof, Yusri; Hakim Mohamad, Mahmod Abd; Omar, Abdul Halim; Roslan, Rosfuzah; Aryanie Bahrudin, Ida; Ali, Mohd Hatta Mohamed

    2017-08-01

    The advancement of information and communication technology (ICT) has changed the structure and functions of various sectors and it has also started to play a significant role in modern manufacturing in terms of computerized machining and cloud manufacturing. It is important for industries to keep up with the current trend of ICT for them to be able survive and be competitive. Cloud manufacturing is an approach that wanted to realize a real-world manufacturing processes that will apply the basic concept from the field of Cloud computing to the manufacturing domain called Cloud-based manufacturing (CBM) or cloud manufacturing (CM). Cloud manufacturing has been recognized as a new paradigm for manufacturing businesses. In cloud manufacturing, manufacturing companies need to support flexible and scalable business processes in the shop floor as well as the software itself. This paper provides an insight or overview on the implementation of cloud manufacturing in the modern manufacturing processes and at the same times analyses the requirements needed regarding process enactment for Cloud manufacturing and at the same time proposing a STEP-NC concept that can function as a tool to support the cloud manufacturing concept.

  13. Sustainable Manufacturing – Greening Processes, Systems and Products

    OpenAIRE

    Dornfeld, David

    2010-01-01

    Implementing green manufacturing, as the first step towards sustainable production, has been growing in interest and importance over the last few years. The opportunities for developing advanced manufacturing capabilities while, at the same time, reducing the impact of manufacturing on energy use, water and resource consumption and, overall, green house gas emissions and carbon footprint are numerous. This paper reviews the background, vocabulary and motivation for green manufacturing and hig...

  14. Development of the computer-aided process planning (CAPP) system for polymer injection molds manufacturing

    OpenAIRE

    J. Tepić; V. Todić; Lukić, D.; Milošević, M.; Borojević, S.

    2011-01-01

    Beginning of production and selling of polymer products largely depends on mold manufacturing. The costs of mold manufacturing have significant share in the final price of a product. The best way to improve and rationalize polymer injection molds production process is by doing mold design automation and manufacturing process planning automation. This paper reviews development of a dedicated process planning system for manufacturing of the mold for injection molding, which integrates computer-...

  15. TiCl4 Barrier Process Engineering in Semiconductor Manufacturing

    Directory of Open Access Journals (Sweden)

    Tuung Luoh

    2016-01-01

    Full Text Available Titanium nitride (TiN not only was utilized in the wear-resistant coatings industry but it was also adopted in barrier processes for semiconductor manufacturing. Barrier processes include the titanium (Ti and TiN processes, which are commonly used as diffusion barriers in via/contact applications. However, engineers frequently struggle at the via/contact module in the beginning of every technology node. As devices shrink, barrier processes become more challenging to overcome the both the physical fill-in and electrical performance requirements of advanced small via/contact plugs. The aim of this paper is to investigate various chemical vapor deposition (CVD TiCl4-based barrier processes to serve the application of advanced small via/contact plugs and the metal gate processes. The results demonstrate that the plasma-enhanced chemical vapor deposition (PECVD TiCl4-based Ti process needs to select a feasible process temperature to avoid Si surface corrosion by high-temperature chloride flow. Conventional high step coverage (HSC CVD TiCl4-based TiN processes give much better impurity performance than metal organic chemical vapor deposition (MOCVD TiN. However, the higher chloride content in HSC film may degrade the long-term reliability of the device. Furthermore, it is evidenced that a sequential flow deposition (SFD CVD TiCl4-based process with multiple cycles can give much less chloride content, resulting in faster erase speeds and lower erase levels than that of conventional HSC TiN.

  16. Porosity Measurements and Analysis for Metal Additive Manufacturing Process Control.

    Science.gov (United States)

    Slotwinski, John A; Garboczi, Edward J; Hebenstreit, Keith M

    2014-01-01

    Additive manufacturing techniques can produce complex, high-value metal parts, with potential applications as critical metal components such as those found in aerospace engines and as customized biomedical implants. Material porosity in these parts is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants - since surface-breaking pores allows for better integration with biological tissue. Changes in a part's porosity during an additive manufacturing build may also be an indication of an undesired change in the build process. Here, we present efforts to develop an ultrasonic sensor for monitoring changes in the porosity in metal parts during fabrication on a metal powder bed fusion system. The development of well-characterized reference samples, measurements of the porosity of these samples with multiple techniques, and correlation of ultrasonic measurements with the degree of porosity are presented. A proposed sensor design, measurement strategy, and future experimental plans on a metal powder bed fusion system are also presented.

  17. Accessibility analysis in manufacturing processes using visibility cones

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    [1]Lozana-Prez,T.,Spatial planning: A configuration space approach,IEEE Transactions on Computers,1983,C-32(2): 108-120.[2]Chen,L L,Woo,T C.,Separating and intersecting spherical polygons: Computing machinability on three-,four-,and five-axis numerically controlled machines,ACM Transaction on Graphics,1993,12(4): 305-326.[3]Kweon,S.,Medeiros,D.J.,Part orientations for CMM inspection using dimensioned visibility maps,Computer-Aided Design,1998,30(9): 741-749.[4]Lim,C.P.,Menq,C.H.,CMM feature accessibility and path generation,International Journal of Production Research,1994,32(3): 597-618.[5]Chen,L.L.,Chou,S.Y.,Woo,T.C.,Parting directions for mould and die design,Computer-Aided Design,1993,25(12): 762-768.[6]Yin,Z.P.,Ding,H.,Xiong,Y.L.,Mouldability analysis for near-net-shape manufactured parts using freedom cones,International Journal of Advanced Manufacturing Technology,2000,16(3): 169-175.[7]Wilson,R.H.,On geometric assembly planning,Ph.D.Thesis,Stanford: Stanford University,1992.[8]Spyridl,A.J.,Automatic generation of high level inspection plans for coordinate measuring machines,PhD.Thesis,Los Angeles: University of Southern California,1994.[9]Woo,T.C.,Visibility maps and spherical algorithms,Computer Aided Design,1994,26(1): 6-16.[10]Xiong,Y.L.,Theory of point contacts restraint and qualitative analysis of robot grasping,Science in China,Series A,1994,37(5),629-640.[11]Ding,H.,Xiong,Y.L.,Computational manufacturing,In Intl.Conf.on Frontiers of Design and Manufacturing,2000.[12]Yin,Z.P.,Feature-based product modeling and accessibility analysis for virtual prototyping,Ph.D.Thesis,Wuhan: Huazhong University of Science and Technology,2000.[13]Zhang,H.S.,Effective Occlusion Culling for the Interactive Display of Arbitrary Models,Ph.D.Thesis,Asheville: University of North Carolina,1998.[14]Yin,Z.P.,Ding,H.,Xiong,Y.L.,Visibility theory and algorithms with application to manufacturing processes

  18. Process standardization for the manufacture of Thabdi Peda.

    Science.gov (United States)

    Modha, H M; Patel, N M; Patel, H G; Patel, K N

    2015-06-01

    Traditional dairy products in India are manufactured using age old methods. Such methods varies from place to place. For industrial production of such products a standardized process is needed. Present study was designed to arrive at a method of manufacture for Thabdi Peda, a very popular sweet in Saurashtra region of Gujarat. Range of process parameters like fat percent of milk (4 to 8 %), rate of sugar addition (6 to 10 %) and duration of final heat desiccation (20 to 60 min) were studied and optimum values determined using Response Surface Methodology (RSM) with central composite rotatable design (CCRD). The samples obtained from trials were analyzed for sensory, physicochemical, compositional and textural attributes. The optimized process developed with 10 kg batch of milk having 6 % fat, 8.33 % rate of sugar addition and 34 min duration of heating produced most acceptable product. Standardized Thabdi Peda was found to contain on an average 16.80 % fat, 17.48 % moisture, 11.25 % protein, 20.95 % lactose, 29.99 % sucrose, 3.53 % ash and it gave 28.75 % yield. The pH, water activity and HMF (μ Mole/100 g) content were 6.42, 0.807 and 121.91 respectively. Standard plate count, Yeast and Mold counts were observed to be 3.68 log cfu/g, and 2.51 log cfu/g respectively. No coliforms were observed in Thabdi Peda.

  19. DUPIC nuclear fuel manufacturing and process technology development

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Myung Seung; Park, J. J.; Lee, J. W. [and others

    2000-05-01

    In this study, DUPIC fuel fabrication technology and the active fuel laboratory were developed for the study of spent nuclear fuel. A new nuclear fuel using highly radioactive nuclear materials can be studied at the active fuel laboratory. Detailed DUPIC fuel fabrication process flow was developed considering the manufacturing flow, quality control process and material accountability. The equipment layout of about twenty DUPIC equipment at IMEF M6 hot cell was established for the minimization of the contamination during DUPIC processes. The characteristics of the SIMFUEL powder and pellets was studied in terms of milling conditions. The characteristics of DUPIC powder and pellet was studied by using 1 kg of spent PWR fuel at PIEF nr.9405 hot cell. The results were used as reference process conditions for following DUPIC fuel fabrication at IMEF M6. Based on the reference fabrication process conditions, the main DUPIC pellet fabrication campaign has been started at IMEF M6 using 2 kg of spent PWR fuel since 2000 January. As of March 2000, about thirty DUPIC pellets were successfully fabricated.

  20. A framework of manufacturer-retailer coordination process

    DEFF Research Database (Denmark)

    Wong, Chee Yew; Johansen, John

    2008-01-01

    Purpose - Triggered by perceived inefficiency and inequality, buyers and suppliers coordinate with each other. The purpose of this paper is to develop a framework of coordination process based on theoretical review and verifications from three case studies. Design/methodology/approach - The appro......Purpose - Triggered by perceived inefficiency and inequality, buyers and suppliers coordinate with each other. The purpose of this paper is to develop a framework of coordination process based on theoretical review and verifications from three case studies. Design....../methodology/approach - The approach takes the form of three longitudinal and in-depth case studies, which involved coordination processes between a toy manufacturer with three European retailers in one calendar year. Findings - The three case studies provided three main observations. First, the coordination process followed some...... there was disagreement. Third, closer mode of coordination, which involved joint evaluation and derivation of coordination solutions, reduced the numbers of iterative coordination cycles. These empirical findings verified the presupposed framework of coordination process. Research limitations/implications - Three...

  1. Analysis of Manufacturing Bimetallic Tubes by the Cold Drawing Process

    Directory of Open Access Journals (Sweden)

    Halaczek D.

    2016-03-01

    Full Text Available Drawing processes apply to obtain the bimetallic tubes from the different metals and alloys, combined in the solid state, which significantly affects the specificity of this process. The manufacturing of bimetallic tubes by drawing process depends on many factors which include: preparation of the surface of materials joined in the solid state, the geometric parameters of the working tool, technological parameters of the drawing process (drawing speed, type of lubricant, the use of back pull etc.. Generally, the cold drawing process of producing the bimetallic tubes refers to metals which have high ductility (copper, aluminum, etc.. The tube sinking (tube drawing without a mandrel of bimetallic tubes together with joining them at the interface of the two metal in the solid-state is applied for tubes of the diameter range between 6 to 20 mm and based on of the reducing the diameter of the tube. However, a slight increase of wall thickness ca. 0.05 ÷ 0.10 mm can appear, which is not dangerous phenomenon in case of producing the bimetallic tubes by joining in the solid-state. The aim of the research was to investigate the technology of tubes drawing process from non-ferrous metal, drawing process of bimetallic tubes and the production of bimetallic tubes in layers composition: cooper Cu-ETP - brass CuZn37 and CuZn37 brass - copper Cu-ETP in the tube sinking process. The research program included: production of bimetallic tubes with a different composition (Cu- ETP-CuZn37 and CuZn37-Cu-ETP and a different percentage of the cross-section components; analysis of changes of tube wall thickness and the layer composition of the bimetallic tube, based on measurements on the workshop microscope; analysis of the material flow in the process of the bimetallic tubes production based on the measurements results of a profilograph CP-200.

  2. Additive Manufacturing: Multi Material Processing and Part Quality Control

    DEFF Research Database (Denmark)

    Pedersen, David Bue

    -ended. What is to hope is that future research will tie these ends with the emerge of a fully developed system. Additive Multi Material Manufacturing Additive Manufacturing share close family bonds with CNC machine tools. State-of-the-art CNC machine tools of today are multi-axis hybrid machines....... Abendoflathes,mills,grindersinoneplatform. Ifhistoryrepeatitself, hybrid additive manufacturing machines will emerge as the field evolve. It is sought to fuel this, by developing a flexible multi material manufacturing platform that will permit fundamental research towards a second generation additive...... manufacturing system that truly will be a universally applicable manufacturing machine. A desktop sized factory. Not merely the development of such machine is undertaken, also examined is the possibility to additively manufacture complex electromechanical systems, as a step towards being able to autonomously...

  3. Towards in process control of polymer micro manufactured components

    DEFF Research Database (Denmark)

    Calaon, Matteo; Tosello, Guido; Hansen, Hans Nørgaard

    2016-01-01

    In the last decade the number of applications of micro components has increased steadily. In order for Europe to maintain its leading role in the polymer micro-fabrication industry there is a need of expansion for processes capabilities for mass manufacture. The present study focuses on the design...... of a fast-integrated inspection method aimed at part quality monitoring and tolerance conformance verification. The proposed approach investigates as product case study the optimization of polymer (VECTRA® E820i) passive micro microwave components. A focus variation 3D optical high-speed metrology system...... affecting the final replication quality of the produced critical features. Measurement results have shown product conformance varying with the distance from the gate and features orientation with respect to the polymer flow direction....

  4. Electroacoustics modeling of piezoelectric welders for ultrasonic additive manufacturing processes

    Science.gov (United States)

    Hehr, Adam; Dapino, Marcelo J.

    2016-04-01

    Ultrasonic additive manufacturing (UAM) is a recent 3D metal printing technology which utilizes ultrasonic vibrations from high power piezoelectric transducers to additively weld similar and dissimilar metal foils. CNC machining is used intermittent of welding to create internal channels, embed temperature sensitive components, sensors, and materials, and for net shaping parts. Structural dynamics of the welder and work piece influence the performance of the welder and part quality. To understand the impact of structural dynamics on UAM, a linear time-invariant model is used to relate system shear force and electric current inputs to the system outputs of welder velocity and voltage. Frequency response measurements are combined with in-situ operating measurements of the welder to identify model parameters and to verify model assumptions. The proposed LTI model can enhance process consistency, performance, and guide the development of improved quality monitoring and control strategies.

  5. Solid electrolyte material manufacturable by polymer processing methods

    Science.gov (United States)

    Singh, Mohit; Gur, Ilan; Eitouni, Hany Basam; Balsara, Nitash Pervez

    2012-09-18

    The present invention relates generally to electrolyte materials. According to an embodiment, the present invention provides for a solid polymer electrolyte material that is ionically conductive, mechanically robust, and can be formed into desirable shapes using conventional polymer processing methods. An exemplary polymer electrolyte material has an elastic modulus in excess of 1.times.10.sup.6 Pa at 90 degrees C. and is characterized by an ionic conductivity of at least 1.times.10.sup.-5 Scm-1 at 90 degrees C. An exemplary material can be characterized by a two domain or three domain material system. An exemplary material can include material components made of diblock polymers or triblock polymers. Many uses are contemplated for the solid polymer electrolyte materials. For example, the present invention can be applied to improve Li-based batteries by means of enabling higher energy density, better thermal and environmental stability, lower rates of self-discharge, enhanced safety, lower manufacturing costs, and novel form factors.

  6. Cost analysis of composite fan blade manufacturing processes

    Science.gov (United States)

    Stelson, T. S.; Barth, C. F.

    1980-01-01

    The relative manufacturing costs were estimated for large high technology fan blades prepared by advanced composite fabrication methods using seven candidate materials/process systems. These systems were identified as laminated resin matrix composite, filament wound resin matrix composite, superhybrid solid laminate, superhybrid spar/shell, metal matrix composite, metal matrix composite with a spar and shell, and hollow titanium. The costs were calculated utilizing analytical process models and all cost data are presented as normalized relative values where 100 was the cost of a conventionally forged solid titanium fan blade whose geometry corresponded to a size typical of 42 blades per disc. Four costs were calculated for each of the seven candidate systems to relate the variation of cost on blade size. Geometries typical of blade designs at 24, 30, 36 and 42 blades per disc were used. The impact of individual process yield factors on costs was also assessed as well as effects of process parameters, raw materials, labor rates and consumable items.

  7. Development of the computer-aided process planning (CAPP system for polymer injection molds manufacturing

    Directory of Open Access Journals (Sweden)

    J. Tepić

    2011-10-01

    Full Text Available Beginning of production and selling of polymer products largely depends on mold manufacturing. The costs of mold manufacturing have significant share in the final price of a product. The best way to improve and rationalize polymer injection molds production process is by doing mold design automation and manufacturing process planning automation. This paper reviews development of a dedicated process planning system for manufacturing of the mold for injection molding, which integrates computer-aided design (CAD, computer-aided process planning (CAPP and computer-aided manufacturing (CAM technologies.

  8. Advanced Manufacturing Technology Implementation Process in SME: Critical Success Factors

    Directory of Open Access Journals (Sweden)

    Jani Rahardjo

    2010-01-01

    Full Text Available The aim of this paper is to present critical factors that constitute a successful implementation of the Advanced Manufacturing Technologies (AMT in Small Medium Enterprise (SME. Many large companies have applied AMT and the applications have shown significant results in this global market era. Conveniently, these phenomenons are also engaged to Small Medium Enterprises (SME that of high demands on performing high quality product, fast delivery, reliable and more flexible. The implementation of AMT follow several processes namely pre installation, installation, improvement and mature. In order to guarantee the succesfull of running these processes, one should consider the Critical Success Factors (CSF. We conducted a survey to 125 SMEs that have implemented AMT, and found that the CSF for each process are moderately different. Good leadership is the main critical success factor for preparing and installation of the AMT. Once the AMT started or installed and arrived at growth stage, the financial availability factor turns into a critical success factor in the AMT implementation. In, mature stage, the support and commitment of top management becomes an important factor for gaining successful implementation. By means of factor analysis, we could point out that strategic factors are the main factors in pre-installation and installation stage. Finally, in the growth stage and mature stage, both tactical and strategic factors are the important factors in the successful of AMT implementation

  9. Additive manufacturing of stretchable tactile sensors: Processes, materials, and applications

    Science.gov (United States)

    Vatani, Morteza

    3D printing technology is becoming more ubiquitous every day especially in the area of smart structures. However, fabrication of multi-material, functional, and smart structures is problematic because of the process and material limitations. This thesis sought to develop a Direct Print Photopolymerization (DPP) fabrication technique that appreciably extends the manufacturing space for the 3D smart structures. This method employs a robotically controlled micro-extrusion of a filament equipped with a photopolymerization process. The ability to use polymers and ultimately their nanocomposites in this process is the advantage of the proposed process over the current fabrication methods in the fabrication of 3D structures featuring mechanical, physical, and electrical functionalities. In addition, this study focused to develop a printable, conductive, and stretchable nanocomposite based on a photocurable and stretchable liquid resin filled with multi-walled carbon nanotubes (MWNTs). This nanocomposite exhibited piezoresistivity, means its resistivity changes as it deforms. This property is a favorable factor in developing resistance based tactile sensors. They were also able to resist high tensile strains while they showed conductivity. Furthermore, this study offered a possible and low-cost method to have a unique and highly stretchable pressure sensitive polymer. This disruptive pressure sensitive polymer composed of an Ionic Liquid (IL) and a stretchable photopolymer embedded between two layers of Carbon Nanotube (CNTs) based stretchable electrodes. The developed IL-polymer showed both field effect property and piezoresistivity that can detect large tensile strains up 30%. In summary, this research study focused to present feasible methods and materials for printing a 3D smart structure especially in the context of flexible tactile sensors. This study provides a foundation for the future efforts in fabrication of skin like tactile sensors in three-dimensional motifs

  10. Autonomous Agents for Dynamic Process Planning in the Flexible Manufacturing System

    Science.gov (United States)

    Nik Nejad, Hossein Tehrani; Sugimura, Nobuhiro; Iwamura, Koji; Tanimizu, Yoshitaka

    Rapid changes of market demands and pressures of competition require manufacturers to maintain highly flexible manufacturing systems to cope with a complex manufacturing environment. This paper deals with development of an agent-based architecture of dynamic systems for incremental process planning in the manufacturing systems. In consideration of alternative manufacturing processes and machine tools, the process plans and the schedules of the manufacturing resources are generated incrementally and dynamically. A negotiation protocol is discussed, in this paper, to generate suitable process plans for the target products real-timely and dynamically, based on the alternative manufacturing processes. The alternative manufacturing processes are presented by the process plan networks discussed in the previous paper, and the suitable process plans are searched and generated to cope with both the dynamic changes of the product specifications and the disturbances of the manufacturing resources. We initiatively combine the heuristic search algorithms of the process plan networks with the negotiation protocols, in order to generate suitable process plans in the dynamic manufacturing environment.

  11. Thermal comfort study of plastics manufacturing industry in converting process

    Directory of Open Access Journals (Sweden)

    Sugiono Sugiono

    2017-09-01

    Full Text Available Thermal comfort is one of ergonomics factors that can create a significant impact to workers performance. For a better thermal comfort, several environment factors (air temperature, wind speed and relative humidity should be considered in this research. The object of the study is a building for converting process of plastics manufacturing industry located in Malang, Indonesia. The maximum air temperature inside the building can reach as high as 36°C. The result of this study shows that heat stress is dominantly caused by heat source from machine and wall building. The computational fluid dynamics (CFD simulation is used to show the air characteristic through inside the building. By using the CFD simulation, some scenarios of solution are successfully presented. Employees thermal comfort was investigated based on predicted mean vote model (PMV and predicted percentage of dissatisfied model (PPD. Existing condition gives PMV in range from 1.83 to 2.82 and PPD in range from 68.9 to 98%. Meanwhile, modification of ventilation and replacing ceiling material from clear glass into reflective clear glass gave significant impact to reduce PMV into range from 1.63 to 2.18 and PPD into range from 58.2 to 84.2%. In sort, new design converting building process has more comfortable for workers.

  12. Optimization of a semiconductor manufacturing process using a reentrant model

    Directory of Open Access Journals (Sweden)

    Sarah Abuhab Valente

    2015-01-01

    Full Text Available The scope of this work is the simulation of a semiconductor manufacturing model in Arena® software and subsequent optimization and sensitivity analysis of this model. The process is considered extremely complex given the amount of steps, machinery, parameters, and highly reentrant characteristics, which makes it difficult to reach stability of production process. The production model used was the Intel Five-Machine Six-Step Mini-fab developed by Karl Kempf (1994. It was programmed in Arena® and optimized by OptQuest®, an add-on. We concluded that variation in the number of machines and operators reflects on cycle time only if there is an increase of one unit of resource more than obtained in the optimization. As a result, we highlighted the scenario where a reduction in cycle time stood out, in which one extra unit was added in the second machine group, representing a 7.41% reduction in cycle time.

  13. MANAGING TRANSITION PROCESSES OF MANUFACTURING NETWORKS OF GLOBAL OPERATIONS

    DEFF Research Database (Denmark)

    Adeyemi, Oluseyi

    2012-01-01

    Western companies have now started to compete on the basis of value delivered by shifting their market focus from manufacturing to more product-service oriented systems. This is linked to the view that manufacturing companies are becoming more oriented to the use of the product-service offering r...

  14. Manufacturing

    Directory of Open Access Journals (Sweden)

    Kovalenko Iaroslav

    2017-04-01

    Full Text Available This article describes a method of in-situ process monitoring in the digital light processing (DLP 3D printer. It is based on the continuous measurement of the adhesion force between printing surface and bottom of a liquid resin bath. This method is suitable only for the bottom-up DPL printers. Control system compares the force at the moment of unsticking of printed layer from the bottom of the tank, when it has the largest value in printing cycle, with theoretical value. Implementation of suggested algorithm can make detection of faults during the printing process possible.

  15. Assessment of low-cost manufacturing process sequences. [photovoltaic solar arrays

    Science.gov (United States)

    Chamberlain, R. G.

    1979-01-01

    An extensive research and development activity to reduce the cost of manufacturing photovoltaic solar arrays by a factor of approximately one hundred is discussed. Proposed and actual manufacturing process descriptions were compared to manufacturing costs. An overview of this methodology is presented.

  16. A product-process approach for development of the manufacturing footprint

    DEFF Research Database (Denmark)

    Farooq, Sami; Yang, Cheng; Johansen, John

    2009-01-01

    This paper explores the concept of manufacturing footprint from a product-process approach. The paper starts with a brief introduction followed by a literature review aimed at classifying and clarifying the concept of manufacturing footprint from different perspectives. A comprehensive case study...... to ever changing global business environment there are certain other external factors that act as drivers for the manufacturing facility development process and therefore should be given considerable importance as they play a major role in defining the future footprint of a manufacturing organisation....... elaborating the development and establishment of various manufacturing facilities of a Danish pump manufacturer is then described. The discussion from the case leads to the conclusion that developing new manufacturing facilities can be explained using existing theories of manufacturing strategy. However due...

  17. Toward Meaningful Manufacturing Variation Data in Design - Feature Based Description of Variation in Manufacturing Processes

    DEFF Research Database (Denmark)

    Eifler, Tobias; Boorla, Srinivasa Murthy; Howard, Thomas J.

    2016-01-01

    a lack of objective variation data in design. As a result, variation analyses and tolerancing activities rely on numerous assumptions made to fill the gaps of missing or incomplete data. To overcome this hidden subjectivity, a schema for a consistent and standardised description of manufacturing......The need to mitigate the effects of manufacturing variation already in design is nowadays commonly acknowledged and has led to a wide use of predictive modeling techniques, tolerancing approaches, etc. in industry. The trustworthiness of corresponding variation analyses is, however, not ensured...... variation is suggested. It extends existing ISO GPS annotation by information about influences on the manufacturability of a chosen design solution and in this way enables the systematic acquisition of variation data meaningful for design practice....

  18. Using Data Exclusivity Grants to Incentivize Cumulative Innovation of Biologics' Manufacturing Processes.

    Science.gov (United States)

    Levi, Eric Lawrence

    The pharmaceutical market is divided into two types of compounds: small-molecule chemical compounds and large-molecule biologics. Due to biologics’ molecular sizes and the current scientific state of biologics manufacturing, manufacturing facilities and processes require frequent reassessment to ensure production of safe, pure, and potent therapeutics. Manufacturers utilize patent and drug regulatory law to protect their investments and simultaneously signal where innovation and investment are lacking. The current four- and twelve-year regimented structures of the Biologics Price, Competition, and Innovation Act do not keep pace with scientific development; biologics manufacturing processes drift with time, and if a manufacturer can obtain a higher degree of process control, then it should not feel restricted to wait until their exclusivity period lapses. Currently, the FDA rarely grants market exclusivity privileges for manufacturing process improvements alone; hence, manufacturing processes--or at least large portions thereof--are typically withheld as trade secrets or strategically claimed within companion composition claims. As a result, significant opportunity exists in regulatory framework to incentivize the research and development of biologics manufacturing processes. By creating a one- to four-year data exclusivity extension opportunity, manufacturers will feel more comfortable reinvesting their returns on investment towards manufacturing efficiency, and manufacturers can capitalize on the complex-molecule nature of their biologic.

  19. Lean Manufacturing - A Powerfull Tool for Reducing Waste During the Processes

    OpenAIRE

    Mihai Apreutesei; Emil Suciu; Ionela Roxana Arvinte

    2010-01-01

    Lean manufacturing provides a new management approach for many small and medium size manufacturers, especially older firms organized and managed under traditional push systems. Improvement results can be dramatic in terms of quality, cycle times, and customer responsiveness. Lean manufacturing is more than a set of tools and techniques and has been widely adopted by many production companies. Lean manufacturing is a culture in which all employees continuously look for ways to improve processe...

  20. Advanced Drying Process for Lower Manufacturing Cost of Electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, Iftikhar [Lambda Technologies, Inc., Morrisville, NC (United States); Zhang, Pu [Lambda Technologies, Inc., Morrisville, NC (United States)

    2016-11-30

    For this Vehicle Technologies Incubator/Energy Storage R&D topic, Lambda Technologies teamed with Navitas Systems and proposed a new advanced drying process that promised a 5X reduction in electrode drying time and significant reduction in the cost of large format lithium batteries used in PEV's. The operating principle of the proposed process was to use penetrating radiant energy source Variable Frequency Microwaves (VFM), that are selectively absorbed by the polar water or solvent molecules instantly in the entire volume of the electrode. The solvent molecules are thus driven out of the electrode thickness making the process more efficient and much faster than convective drying method. To evaluate the Advanced Drying Process (ADP) a hybrid prototype system utilizing VFM and hot air flow was designed and fabricated. While VFM drives the solvent out of the electrode thickness, the hot air flow exhausts the solvent vapors out of the chamber. The drying results from this prototype were very encouraging. For water based anodes there is a 5X drying advantage (time & length of oven) in using ADP over standard drying system and for the NMP based cathodes the reduction in drying time has 3X benefit. For energy savings the power consumption measurements were performed to ADP prototype and compared with the convection standard drying oven. The data collected demonstrated over 40% saving in power consumption with ADP as compared to the convection drying systems. The energy savings are one of the operational cost benefits possible with ADP. To further speed up the drying process, the ADP prototype was explored as a booster module before the convection oven and for the electrode material being evaluated it was possible to increase the drying speed by a factor of 4, which could not be accomplished with the standard dryer without surface defects and cracks. The instantaneous penetration of microwave in the entire slurry thickness showed a major advantage in rapid drying of

  1. Development of an Evaluating Method for Carbon Emissions of Manufacturing Process Plans

    Directory of Open Access Journals (Sweden)

    Yanhong Wang

    2015-01-01

    Full Text Available Carbon intensity reduction and energy utilization enhancement in manufacturing industry are becoming a timely topic. In a manufacturing system, the process planning is the combination of all production factors which influences the entail carbon emissions during manufacturing. In order to meet the current low carbon manufacturing requirements, a carbon emission evaluation method for the manufacturing process planning is highly desirable to be developed. This work presents a method to evaluate the carbon emissions of a process plan by aggregating the unit process to form a combined model for evaluating carbon emissions. The evaluating results can be used to decrease the resource and energy consumption and pinpoint detailed breakdown of the influences between manufacturing process plan and carbon emissions. Finally, the carbon emission analysis method is applied to a process plan of an axis to examine its feasibility and validity.

  2. Progress and improvement of the manufacturing process of snake antivenom

    Directory of Open Access Journals (Sweden)

    Zolfagharian H.

    2013-05-01

    Full Text Available Antivenoms have been used successfully for more than a century and up to now constitute the only effectivetreatment for snakebites .The production of antivenin started long time ago when the calmette was preparedthe antivenom in 1894.The method currently used to prepare antivenom by most of the manufacturers areoriginated from the method of Pope which was develop in 1938. Several new approaches in the production ofantivenom have been proposed to produce IgG, F(ab2, F(ab antivenin to improve their quality .Theseimprovement include complete or partial modification in the antivenom production regarding animal,immunization protocols , new adjuvants in hyperimmunization of animals , purification processes ( caprylicacid ,chromatography , diafiltration and ulterafiltration ,enzymatic digestion of IgG (pepsin, papain andfractionation of venom .When the IgG is digested enzymatically, different fragments are obtained depending on the enzyme used, that is, if papain is used, three fragments are obtained, the crystallizing fragment (Fc and two antigen-binding fragments F(ab and, if pepsin is used, one F(ab'2 fragment is obtained, while thecrystallizing fragment is digested. Fab and F(ab2 fragments conserve their capacity to specifically bind to the antigen that gave rise to them.

  3. MANAGING TRANSITION PROCESSES OF MANUFACTURING NETWORKS OF GLOBAL OPERATIONS

    DEFF Research Database (Denmark)

    Adeyemi, Oluseyi

    2012-01-01

    rather than the pure product. Incidentally, products and services are often inseparable and the sale of a product would lead to a relationship where services could be sold over an extended period of time (Levitt, 1983). Thereby, many manufacturers have sought growth through the increased sale of products......Western companies have now started to compete on the basis of value delivered by shifting their market focus from manufacturing to more product-service oriented systems. This is linked to the view that manufacturing companies are becoming more oriented to the use of the product-service offering...

  4. Multiple High-Fidelity Modeling Tools for Metal Additive Manufacturing Process Development Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Despite the rapid commercialization of additive manufacturing technology such as selective laser melting, SLM, there are gaps in process modeling and material...

  5. 77 FR 76518 - Certain Paper Shredders, Certain Processes for Manufacturing or Relating to Same and Certain...

    Science.gov (United States)

    2012-12-28

    ... Processes for Manufacturing or Relating to Same and Certain Products Containing Same and Certain Parts... processes for manufacturing or relating to same and certain products containing same and certain parts.... International Trade Commission has received a complaint entitled Certain Paper Shredders, Certain Processes for...

  6. 77 FR 38083 - Certain Rubber Resins and Processes for Manufacturing Same Institution of Investigation Pursuant...

    Science.gov (United States)

    2012-06-26

    ... COMMISSION Certain Rubber Resins and Processes for Manufacturing Same Institution of Investigation Pursuant... rubber resins and processes for manufacturing same by reason of misappropriation of trade secrets, the... importation, and the sale within the United States after importation of certain rubber resins and processes...

  7. Evaluation of Select Surface Processing Techniques for In Situ Application During the Additive Manufacturing Build Process

    Science.gov (United States)

    Book, Todd A.; Sangid, Michael D.

    2016-07-01

    Although additive manufacturing offers numerous performance advantages for different applications, it is not being used for critical applications due to uncertainties in structural integrity as a result of innate process variability and defects. To minimize uncertainty, the current approach relies on the concurrent utilization of process monitoring, post-processing, and non-destructive inspection in addition to an extensive material qualification process. This paper examines an alternative approach by evaluating the application of select surface process techniques, to include sliding severe plastic deformation (SPD) and fine particle shot peening, on direct metal laser sintering-produced AlSi10Mg materials. Each surface processing technique is compared to baseline as-built and post-processed samples as a proof of concept for surface enhancement. Initial results pairing sliding SPD with the manufacture's recommended thermal stress relief cycle demonstrated uniform recrystallization of the microstructure, resulting in a more homogeneous distribution of strain among the microstructure than as-built or post-processed conditions. This result demonstrates the potential for the in situ application of various surface processing techniques during the layerwise direct metal laser sintering build process.

  8. Inorganic acid emission factors of semiconductor manufacturing processes.

    Science.gov (United States)

    Chein, HungMin; Chen, Tzu Ming; Aggarwal, Shankar Gopala; Tsai, Chuen-Jinn; Huang, Chun-Chao

    2004-02-01

    A huge amount of inorganic acids can be produced and emitted with waste gases from integrated circuit manufacturing processes such as cleaning and etching. Emission of inorganic acids from selected semiconductor factories was measured in this study. The sampling of the inorganic acids was based on the porous metal denuders, and samples were then analyzed by ion chromatography. The amount of chemical usage was adopted from the data that were reported to the Environmental Protection Bureau in Hsin-chu County according to the Taiwan Environmental Protection Agency regulation. The emission factor is defined as the emission rate (kg/month) divided by the amount of chemical usage (L/month). Emission factors of three inorganic acids (i.e., hydrofluoric acid [HF], hydrochloric acid [HCl], and sulfuric acid [H2SO4]) were estimated by the same method. The emission factors of HF and HCl were determined to be 0.0075 kg/L (coefficient of variation [CV] = 60.7%, n = 80) and 0.0096 kg/L (CV = 68.2%, n = 91), respectively. Linear regression equations are proposed to fit the data with correlation coefficient square (R2) = 0.82 and 0.9, respectively. The emission factor of H2SO4, which is in the droplet form, was determined to be 0.0016 kg/L (CV = 99.2%, n = 107), and its R2 was 0.84. The emission profiles of gaseous inorganic acids show that HF is the dominant chemical in most of the fabricators.

  9. A glance of technology efforts for design-for-manufacturing in nano-scale CMOS processes

    Institute of Scientific and Technical Information of China (English)

    CHENG YuHua

    2008-01-01

    This paper overviews design for manufacturing (DFM) for IC design in nano-CMOS technologies. Process/device issues relevant to the manufacturability of ICs in advanced CMOS technologies will be presented first before an exploration on process/device modeling for DFM is done. The discussion also covers a brief in-troduction of DFM-aware of design flow and EDA efforts to better handle the design-manufacturing interface in very large scale IC design environment.

  10. End mill tools integration in CNC machining for rapid manufacturing processes: simulation studies

    OpenAIRE

    Muhammed Nafis Osman Zahid; Keith Case; Darren Watts

    2015-01-01

    Computer numerical controlled (CNC) machining has been recognized as a manufacturing process that is capable of producing metal parts with high precision and reliable quality, whereas many additive manufacturing methods are less capable in these respects. The introduction of a new layer-removal methodology that utilizes an indexing device to clamp the workpiece can be used to extend CNC applications into the realm of rapid manufacturing (CNC-RM) processes. This study aims to improve the imple...

  11. End mill tools integration in CNC machining for rapid manufacturing processes: simulation studies

    OpenAIRE

    Muhammed Nafis Osman Zahid; Keith Case; Darren Watts

    2015-01-01

    Computer numerical controlled (CNC) machining has been recognized as a manufacturing process that is capable of producing metal parts with high precision and reliable quality, whereas many additive manufacturing methods are less capable in these respects. The introduction of a new layer-removal methodology that utilizes an indexing device to clamp the workpiece can be used to extend CNC applications into the realm of rapid manufacturing (CNC-RM) processes. This study aims to improve the imple...

  12. A method of manufacturing process modeling based on activity network for large-sized and complex products

    Institute of Scientific and Technical Information of China (English)

    LV Min; TONG Zhen-bo; WANG Gang

    2008-01-01

    Simulation technique is an efficient approach to realize the planning and scheduling of manufacturing process of products. An appropriate and efficient manufacturing process model is the basis and key of manufac-turing process simulation. By analyzing the features of large-sized and complex products, a method of manufac-turing process modeling based on activity network is presented and a mapping algorithm of translating BOM/ BOP into the manufacturing process model is designed in detail.

  13. Research on Technological Process Control Model of Reverse Logistics in Manufacturing System

    Institute of Scientific and Technical Information of China (English)

    CHANG Jiane; LIU Chao

    2006-01-01

    This paper has found out some important input factors of reverse logistics in manufacturing system throuth analysis and summary, and established four kinds of technological process control models of reverse logistics in manufacturing system according to different processing methods. These models embed each other that form a cubic control system of reverse logistics.

  14. The integration of process planning and shop floor scheduling in small batch part manufacturing

    NARCIS (Netherlands)

    Zijm, Willem H.M.; Kals, H.J.J.

    1995-01-01

    In this paper we explore possibilities to cut manufacturing leadtimes and to improve delivery performance in a small batch part manufacturing shop by integrating process planning and shop floor scheduling. Using a set of initial process plans (one for each order in the shop), we exploit a resource

  15. 75 FR 61418 - Milk for Manufacturing Purposes and Its Production and Processing; Requirements Recommended for...

    Science.gov (United States)

    2010-10-05

    ... market milk or of processing plants to produce dairy products in their State. AMS is publishing this... Agricultural Marketing Service Milk for Manufacturing Purposes and Its Production and Processing; Requirements...: Notice; request for comments. SUMMARY: This document proposes to amend the recommended manufacturing...

  16. 75 FR 13766 - Food and Drug Administration and Process Analytical Technology for Pharma Manufacturing: Food and...

    Science.gov (United States)

    2010-03-23

    ... feature FDA's perspective on where PAT will be applicable in the manufacturing process and FDA's current... HUMAN SERVICES Food and Drug Administration Food and Drug Administration and Process Analytical Technology for Pharma Manufacturing: Food and Drug Administration--Partnering With Industry; Public...

  17. Airborne-Fiber Optics Manufacturing Technology, Aircraft Installation Processes.

    Science.gov (United States)

    1980-08-19

    Lacing Tape, G.E. Finish Heminway and Bartlett Manufacturing Company Z d. Braid, flat woven, fiberglass, Teflon coated, approximately 5/64 inch wide by 1...minimum breaking strength. (a) Airtex 417X (Dacron) or Airtex 217 (Dacron) Eon Corporation (b) Dacron Flat Braided Lacing Tape, G. E. Finish Heminway

  18. Innovative Manufacturing of Launch Vehicle Structures - Integrally Stiffened Cylinder Process

    Science.gov (United States)

    Wagner, John; Domack, Marcia; Tayon, Wesley; Bird, Richard K.

    2017-01-01

    Reducing launch costs is essential to ensuring the success of NASA's visions for planetary exploration and earth science, economical support of the International Space Station, and competitiveness of the U.S. commercial launch industry. Reducing launch vehicle manufacturing cost supports NASA's budget and technology development priorities.

  19. Critical factors in manufacturing multi-layer tablets--assessing material attributes, in-process controls, manufacturing process and product performance.

    Science.gov (United States)

    Vaithiyalingam, Sivakumar R; Sayeed, Vilayat A

    2010-10-15

    Advancement in the fields of material science, analytical methodologies, instrumentation, automation, continuous monitoring, feed forward/feed back control and comprehensive data collection have led to continual improvement of pharmaceutical tablet manufacturing technology, notably the multi-layer tablets. This review highlights the material attributes, formulation design, process parameters that impact the performance, and manufacturability of the multi-layer tablets. It also highlights on critical-to-quality elements that needs to be addressed in the regulatory submission.

  20. Process Engineering and Manufacturing Process%过程工程与制造流程

    Institute of Scientific and Technical Information of China (English)

    殷瑞钰

    2014-01-01

    relevant and heterogeneous unit processes. The process engineering is-sues widely exist in the production operation, plan and design of metallurgical industry, chemical industry, building materi-als industry and other process manufacturing industry. Process manufacturing industry, including steel industry, has differ-ent various of enterprises with same characteristics. The physical essence of dynamic operation of these manutacturing porcesses is that the material flow orderly and dynamically runs according to the decided program in the manufacturing process network by action and driving of the energy flow. The dynamic operation elements of manufacturing process are the flow, the flow network and the operation program. The function of manufacturing process has been not only involved in product manufacturing but also involved in conversion and dissipation of energy, process emissions and ecology or envi-ronment etc..Based on the theoretical description, six dynamic and orderly operation rules of steel manufacturing process have been discussed. These rules will not only guide the engineering plan and design but also lead the production opera-tion and the corresponding information technology development and ecological protection etc.. Manufactureing pocess is not only a complex, dynamic and whole engineering system but also an whole system with multi-factor, multi-scale, multi-level and multi-unit integration have been emphasized. The process has emergent properties rather than a simply addition. For a manufacturing process, everything is process and integration. everything is open dynamic processes which can be in-tegrated into different process systems. The essence of dynamic operation of manutecturing process is different dissipation processes of the dissipative structure.

  1. Dimensional metrology for process and part quality control in micro manufacturing

    DEFF Research Database (Denmark)

    Hansen, Hans Nørgaard; Tosello, Guido; Gasparin, Stefania

    2011-01-01

    Micro manufacturing has gained interest over the last decade as the demand for micro mechanical components has increased. The need for dimensional metrology at micro scale is evident both in terms of quality assurance of components and products and in terms of process control. As critical...... manufacturing is to develop into industrial manufacturing solutions. In this paper the application of dimensional precision metrology to both component and process quality control will be demonstrated. The parts investigated are micro injection moulded polymer parts, typical for the field of micro manufacturing....

  2. A DMAIC approach for process capability improvement an engine crankshaft manufacturing process

    Science.gov (United States)

    Sharma, G. V. S. S.; Rao, P. Srinivasa

    2014-05-01

    The define-measure-analyze-improve-control (DMAIC) approach is a five-strata approach, namely DMAIC. This approach is the scientific approach for reducing the deviations and improving the capability levels of the manufacturing processes. The present work elaborates on DMAIC approach applied in reducing the process variations of the stub-end-hole boring operation of the manufacture of crankshaft. This statistical process control study starts with selection of the critical-to-quality (CTQ) characteristic in the define stratum. The next stratum constitutes the collection of dimensional measurement data of the CTQ characteristic identified. This is followed by the analysis and improvement strata where the various quality control tools like Ishikawa diagram, physical mechanism analysis, failure modes effects analysis and analysis of variance are applied. Finally, the process monitoring charts are deployed at the workplace for regular monitoring and control of the concerned CTQ characteristic. By adopting DMAIC approach, standard deviation is reduced from 0.003 to 0.002. The process potential capability index ( C P) values improved from 1.29 to 2.02 and the process performance capability index ( C PK) values improved from 0.32 to 1.45, respectively.

  3. The impact of manufacturing process on the content of hard triglycerides, hardness and thermal properties of milk chocolate

    OpenAIRE

    Šoronja-Simović Dragana M.; Šereš Zita I.; Dokić Ljubica P.; Pajin Biljana S.; Lončarević Ivana S.; Zarić Danica B.

    2012-01-01

    The rheological and physical properties of the chocolate mass depend on the ingredient composition as well as the manufacturing process. For the purpose of this work, a milk chocolate mass of identical composition and raw materials was manufactured by using the two different manufacturing processes: a standard manufacturing process (SM) in five-roller mills including conching, and an unconventional manufacturing process in a ball mill (R1). The quality of both milk chocolate masses was ...

  4. Porosity Measurements and Analysis for Metal Additive Manufacturing Process Control

    OpenAIRE

    Slotwinski, John A; Garboczi, Edward J.; Hebenstreit, Keith M

    2014-01-01

    Additive manufacturing techniques can produce complex, high-value metal parts, with potential applications as critical metal components such as those found in aerospace engines and as customized biomedical implants. Material porosity in these parts is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants - since surface-breaking pores allows for better integration with biological tissue. Changes in a part’s porosity durin...

  5. Manufacturing process applications team (MATeam). [NASA/industry relations

    Science.gov (United States)

    Bangs, E. R.

    1978-01-01

    Forty additional statements were added to the list of 150 problem/opportunity statements identifying possibilities for transfer of NASA technology to various manufacturing industries. Selected statements that are considered to have a high potential for transfer in the 1978 program year are presented in the form of goals and milestones. The transfer of a flux used in the stud welding of aluminum is reported. Candidate RTOP programs are identified.

  6. Advancement in additive manufacturing & numerical modelling considerations of direct energy deposition process

    OpenAIRE

    Quanren Zeng; Zhenhai Xu; Yankang Tian; Yi Qin

    2016-01-01

    The development speed and application range of the additive manufacturing (AM) processes, such as selective laser melting (SLM), laser metal deposition (LMD) or laser-engineering net shaping (LENS), are ever-increasing in modern advanced manufacturing field for rapid manufacturing, tooling repair or surface enhancement of the critical metal components. LMD is based on a kind of directed energy deposition (DED) technology which ejects a strand of metal powders into a moving molten pool caused ...

  7. Development of Integrated Programs for Aerospace-vehicle Design (IPAD): Product manufacture interactions with the design process

    Science.gov (United States)

    Crowell, H. A.

    1979-01-01

    The product manufacturing interactions with the design process and the IPAD requirements to support the interactions are described. The data requirements supplied to manufacturing by design are identified and quantified. Trends in computer-aided manufacturing are discussed and the manufacturing process of the 1980's is anticipated.

  8. APPLICABILITY ANALYSIS OF ADDITIVE MANUFACTURING PROCESSES IN THE FABRICATION OF ANATOMICALLY SHAPED LATTICE SCAFFOLDS

    Directory of Open Access Journals (Sweden)

    Jelena Milovanović

    2015-12-01

    Full Text Available Manufacturing of anatomically shaped scaffolds for bonе tissue recovery as well as other similar anatomically shaped implants represents a major challenge for modern manufacturing technologies. The complexity of anatomically shaped lattice scaffolds for bone tissue recovery requires involvement of so-called additive manufacturing processes.This paper brings out the criterial matrix for the assessment of additive manufacturing processes applicability in the case of bone tissue scaffold manufacturing. Moreover, this criterial matrix serves as the basis for developing Calculator for the generic assessment of additive manufacturing processes applicability. In this very particular case the subject of consideration is an anatomically shaped lattice scaffold intended for the recovery of large trauma located in the upper part of proximal diaphyseal of rabbit tibia. The criterial matrix and the Calculator defined for this case prove themselves as generic tools for comparative analyses of applicability of different additive manufacturing processes. Furthermore, these tools can help identifying the most demanded features of some future additive manufacturing process that has to be developed for the specific case.

  9. Context-Based Orchestration for Control of Resource-Efficient Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Michael Schwarz

    2012-08-01

    Full Text Available The increasing competition between manufacturers, the shortening of innovation cycles and the growing importance of resource-efficient manufacturing demand a higher versatility of factory automation. Service-oriented approaches depict a promising possibility to realize new control architectures by encapsulating the functionality of mechatronic devices into services. An efficient discovery, context-based selection and dynamic orchestration of these services are the key features for the creation of highly adaptable manufacturing processes. We describe a semantic service discovery and ad-hoc orchestration system, which is able to react to new process variants and changed contextual information (e.g., failure of field devices, requirements on the consumption of resources. Because a standardized vocabulary, especially for the description of mechatronic functionalities, is still missing in the manufacturing domain, the semantic description of services, processes and manufacturing plants as well as the semantic interpretation of contextual information play an important part.

  10. The role of mechanization and integration of manufacturing processes in achieving operational performance

    DEFF Research Database (Denmark)

    Naqvi, Syed Turab Haider; Farooq, Sami; Johansen, John

    2014-01-01

    Small manufacturing firms are the dominant organization type for most of the developed countries. However, these firms have not been the focus of research and their strategic and operational needs are not extensively addressed by the academic community. Therefore, this research aims at empirically...... finding the impact of mechanization and integration of manufacturing processes and systems on operational performance in small Danish manufacturing firms. We use data of 357 small Danish manufacturing firms and empirically found distinct impact of mechanization and integration of systems on operational...... performance in context of production to order (PTO) and production to stock (PTS) strategies....

  11. Research on Marketing Channel of Mobile Manufacturer Based on Analytic Hierarchy Process

    Institute of Scientific and Technical Information of China (English)

    XIONG Hui; LI Shi-ming; LAN Yong

    2006-01-01

    Research on "marketing channel" of mobile attracts much attention in these years,but there're only few articles referring to how to optimize the disposition of channel resources for mobile manufacturers. Based on a typically multiplex marketing channel system of mobile manufacturer, the analytic hierarchy process (AHP) structure model is established. Through the judgment matrix, simple and total hierarchy arrangement, consistent test, this paper gets the weight of each kind of marketing channel of mobile manufacturer. It provides the practical reference value for mobile manufacturers to distribute resources of marketing channels.

  12. The role of mechanization and integration of manufacturing processes in achieving operational performance

    DEFF Research Database (Denmark)

    Naqvi, Syed Turab Haider; Farooq, Sami; Johansen, John

    2014-01-01

    finding the impact of mechanization and integration of manufacturing processes and systems on operational performance in small Danish manufacturing firms. We use data of 357 small Danish manufacturing firms and empirically found distinct impact of mechanization and integration of systems on operational......Small manufacturing firms are the dominant organization type for most of the developed countries. However, these firms have not been the focus of research and their strategic and operational needs are not extensively addressed by the academic community. Therefore, this research aims at empirically...

  13. Small-scale manufacture of process cheese using a rapid visco analyzer.

    Science.gov (United States)

    Kapoor, R; Metzger, L E

    2005-10-01

    Numerous formulation and processing parameters influence the functional properties of process cheese. Recently, a small-scale (25 g) manufacturing and analysis method was developed using a rapid visco analyzer (RVA), which was designed to evaluate the functional properties of process cheese when subjected to various formulations and processing conditions. Although this method successfully manufactured process cheese, there was a significant difference in the functional properties of the process cheese compared with process cheese manufactured on a pilot scale. In the present study, adjustments in the RVA methodology involving the RVA processing conditions, preblend preparation, and texture profile analysis (TPA) techniques for the final process cheese were investigated. Fourteen samples of pasteurized processed cheese food (PCF) were manufactured from 14 different preblends. Each pre-blend was prepared using 1 of the 14 different natural cheeses and was balanced for moisture, fat, and salt. Each of these 14 preblends was split into 3 portions and each portion was subjected to 3 different manufacturing treatments. The first treatment was manufactured in a pilot-scale Blentech twin screw (BTS) cooker, and the remaining 2 treatments were manufactured in an RVA with different processing profiles. The RVA treatments were produced in triplicate. The resulting process cheeses were analyzed for moisture and functional properties. Texture profile analysis and RVA melt analyses were performed on all PCF treatments. Additionally, for the RVA treatments, the data for time of emulsification and end apparent viscosity during RVA manufacture were collected and recorded. The functional properties of the PCF manufactured using the RVA treatments showed good correlation with the functional properties of the PCF produced on the pilot scale. Additionally, the end apparent viscosity during RVA manufacture was correlated with the functional properties of the process cheese. Consequently

  14. XPLANE, a Generative Computer Aided Process Planning System for Part Manufacturing

    NARCIS (Netherlands)

    Erve, van 't A.H.

    1986-01-01

    This paper reports on the development of XPLANE, a generative computer aided process planning system for part manufacturing. Described is its position and functioning as a part of a more extended computer aided manufacturing system that includes a link to CAD systems, as well as systems for computer

  15. Closing the Competency Gap in Manufacturing Processes as It Applies to New Engineering Graduates

    Science.gov (United States)

    Ssemakula, Mukasa; Liao, Gene; Ellis, Darin

    2010-01-01

    Industry has consistently identified lack of experience in manufacturing processes as one of the key competency gaps among new engineering graduates. This paper discusses a laboratory-based course that provides realistic hands-on manufacturing experiences to students. The course uses team-based projects that help students gain hands-on experience…

  16. Analytic network process model for sustainable lean and green manufacturing performance indicator

    Science.gov (United States)

    Aminuddin, Adam Shariff Adli; Nawawi, Mohd Kamal Mohd; Mohamed, Nik Mohd Zuki Nik

    2014-09-01

    Sustainable manufacturing is regarded as the most complex manufacturing paradigm to date as it holds the widest scope of requirements. In addition, its three major pillars of economic, environment and society though distinct, have some overlapping among each of its elements. Even though the concept of sustainability is not new, the development of the performance indicator still needs a lot of improvement due to its multifaceted nature, which requires integrated approach to solve the problem. This paper proposed the best combination of criteria en route a robust sustainable manufacturing performance indicator formation via Analytic Network Process (ANP). The integrated lean, green and sustainable ANP model can be used to comprehend the complex decision system of the sustainability assessment. The finding shows that green manufacturing is more sustainable than lean manufacturing. It also illustrates that procurement practice is the most important criteria in the sustainable manufacturing performance indicator.

  17. Current good manufacturing practice in manufacturing, processing, packing, or holding of drugs; revision of certain labeling controls. Final rule.

    Science.gov (United States)

    2012-03-20

    The Food and Drug Administration (FDA) is amending the packaging and labeling control provisions of the current good manufacturing practice (CGMP) regulations for human and veterinary drug products by limiting the application of special control procedures for the use of cut labeling to immediate container labels, individual unit cartons, or multiunit cartons containing immediate containers that are not packaged in individual unit cartons. FDA is also permitting the use of any automated technique, including differentiation by labeling size and shape, that physically prevents incorrect labeling from being processed by labeling and packaging equipment when cut labeling is used. This action is intended to protect consumers from labeling errors more likely to cause adverse health consequences, while eliminating the regulatory burden of applying the rule to labeling unlikely to reach or adversely affect consumers. This action is also intended to permit manufacturers to use a broader range of error prevention and labeling control techniques than permitted by current CGMPs.

  18. Extraterrestrial processing and manufacturing of large space systems. Volume 3: Executive summary

    Science.gov (United States)

    Miller, R. H.; Smith, D. B. S.

    1979-01-01

    Facilities and equipment are defined for refining processes to commercial grade of lunar material that is delivered to a 'space manufacturing facility' in beneficiated, primary processed quality. The manufacturing facilities and the equipment for producing elements of large space systems from these materials and providing programmatic assessments of the concepts are also defined. In-space production processes of solar cells (by vapor deposition) and arrays, structures and joints, conduits, waveguides, RF equipment radiators, wire cables, converters, and others are described.

  19. A method for manufacturing a tool part for an injection molding process, a hot embossing process, a nano-imprint process, or an extrusion process

    DEFF Research Database (Denmark)

    2013-01-01

    The present invention relates to a method for manufacturing a tool part for an injection molding process, a hot embossing process, nano-imprint process or an extrusion process. First, there is provided a master structure (10) with a surface area comprising nanometre-sized protrusions (11) with a ......The present invention relates to a method for manufacturing a tool part for an injection molding process, a hot embossing process, nano-imprint process or an extrusion process. First, there is provided a master structure (10) with a surface area comprising nanometre-sized protrusions (11...

  20. INFLUENCE OF PROCESS PARAMETERS ON DIMENSIONAL ACCURACY OF PARTS MANUFACTURED USING FUSED DEPOSITION MODELLING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Filip Górski

    2013-09-01

    Full Text Available The paper presents the results of experimental study – part of research of additive technology using thermoplastics as a build material, namely Fused Deposition Modelling (FDM. Aim of the study was to identify the relation between basic parameter of the FDM process – model orientation during manufacturing – and a dimensional accuracy and repeatability of obtained products. A set of samples was prepared – they were manufactured with variable process parameters and they were measured using 3D scanner. Significant differences in accuracy of products of the same geometry, but manufactured with different set of process parameters were observed.

  1. Using experimental design modules for process characterization in manufacturing/materials processes laboratories

    Science.gov (United States)

    Ankenman, Bruce; Ermer, Donald; Clum, James A.

    1994-01-01

    Modules dealing with statistical experimental design (SED), process modeling and improvement, and response surface methods have been developed and tested in two laboratory courses. One course was a manufacturing processes course in Mechanical Engineering and the other course was a materials processing course in Materials Science and Engineering. Each module is used as an 'experiment' in the course with the intent that subsequent course experiments will use SED methods for analysis and interpretation of data. Evaluation of the modules' effectiveness has been done by both survey questionnaires and inclusion of the module methodology in course examination questions. Results of the evaluation have been very positive. Those evaluation results and details of the modules' content and implementation are presented. The modules represent an important component for updating laboratory instruction and to provide training in quality for improved engineering practice.

  2. United States Department of Energy Integrated Manufacturing & Processing Predoctoral Fellowships. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Petrochenkov, M.

    2003-03-31

    The objective of the program was threefold: to create a pool of PhDs trained in the integrated approach to manufacturing and processing, to promote academic interest in the field, and to attract talented professionals to this challenging area of engineering. It was anticipated that the program would result in the creation of new manufacturing methods that would contribute to improved energy efficiency, to better utilization of scarce resources, and to less degradation of the environment. Emphasis in the competition was on integrated systems of manufacturing and the integration of product design with manufacturing processes. Research addressed such related areas as aspects of unit operations, tooling and equipment, intelligent sensors, and manufacturing systems as they related to product design.

  3. U.S. Department of Energy integrated manufacturing & processing predoctoral fellowships. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Petrochenkov, Margaret

    2003-03-31

    The objective of this program was threefold: to create a pool of PhDs trained in the integrated approach to manufacturing and processing, to promote academic interest in the field, and to attract talented professionals to this challenging area of engineering. It was anticipated that the program would result in the creation of new manufacturing methods that would contribute to improved energy efficiency, to better utilization of scarce resources, and to less degradation of the environment. Emphasis in the competition was on integrated systems of manufacturing and the integration of product design with manufacturing processes. Research addressed such related areas as aspects of unit operations, tooling and equipment, intelligent sensors, and manufacturing systems as they related to product design. This is the final report to close out the contract.

  4. 3D Machine Vision and Additive Manufacturing: Concurrent Product and Process Development

    Science.gov (United States)

    Ilyas, Ismet P.

    2013-06-01

    The manufacturing environment rapidly changes in turbulence fashion. Digital manufacturing (DM) plays a significant role and one of the key strategies in setting up vision and strategic planning toward the knowledge based manufacturing. An approach of combining 3D machine vision (3D-MV) and an Additive Manufacturing (AM) may finally be finding its niche in manufacturing. This paper briefly overviews the integration of the 3D machine vision and AM in concurrent product and process development, the challenges and opportunities, the implementation of the 3D-MV and AM at POLMAN Bandung in accelerating product design and process development, and discusses a direct deployment of this approach on a real case from our industrial partners that have placed this as one of the very important and strategic approach in research as well as product/prototype development. The strategic aspects and needs of this combination approach in research, design and development are main concerns of the presentation.

  5. Lean Manufacturing - A Powerfull Tool for Reducing Waste During the Processes

    Directory of Open Access Journals (Sweden)

    Mihai Apreutesei

    2010-01-01

    Full Text Available Lean manufacturing provides a new management approach for many small and medium size manufacturers, especially older firms organized and managed under traditional push systems. Improvement results can be dramatic in terms of quality, cycle times, and customer responsiveness. Lean manufacturing is more than a set of tools and techniques and has been widely adopted by many production companies. Lean manufacturing is a culture in which all employees continuously look for ways to improve processes. In the present article are presented the Lean Manufacturing tools, like kaizen, Kanban, poka-yoke witch a company can use to reduce the waste(muda during a production process. The paper contains also, the most common seven types of waste from production and some examples from our daily activity.

  6. Microeconomics of yield learning and process control in semiconductor manufacturing

    Science.gov (United States)

    Monahan, Kevin M.

    2003-06-01

    Simple microeconomic models that directly link yield learning to profitability in semiconductor manufacturing have been rare or non-existent. In this work, we review such a model and provide links to inspection capability and cost. Using a small number of input parameters, we explain current yield management practices in 200mm factories. The model is then used to extrapolate requirements for 300mm factories, including the impact of technology transitions to 130nm design rules and below. We show that the dramatic increase in value per wafer at the 300mm transition becomes a driver for increasing metrology and inspection capability and sampling. These analyses correlate well wtih actual factory data and often identify millions of dollars in potential cost savings. We demonstrate this using the example of grating-based overlay metrology for the 65nm node.

  7. MANAGING TRANSITION PROCESSES OF MANUFACTURING CONFIGURATIONS OF GLOBAL OPERATIONS

    DEFF Research Database (Denmark)

    Adeyemi, Oluseyi

    2012-01-01

    . Localizing and globalizing these products-services offerings have inherent complexities which have been under researched. Facing the intense global competition, companies are seeking higher levels of efficiency and effectiveness by configuring their discrete value-added activities on a global scale...... and utilizing the best locations for these activities. The trend in the operations of western companies has evolved from domestic market sales and export to offshoring. Export became necessary in order to meet the demand of customers who are willing to pay for a product or service globally. However, export...... was reduced as a result of the possibility to exploit the opportunity of low cost of production and to harness cheap resources related benefits by offshoring activities. As a result of offshoring and outsourcing, manufacturing activities kept in-house in western companies have reduced and has led...

  8. Multi-agent System for Process Planning in Step-nc Based Manufacturing

    Directory of Open Access Journals (Sweden)

    Juan Du

    2012-09-01

    Full Text Available In order to realize STEP-NC-oriented computer numerical control machining and achieve optimal performance in manufacturing, a multi-agent system for process planning in STEP-NC based manufacturing was designed. By analyzing the characteristic of STEP-NC data model, a manufacturing feature-oriented process planning method was proposed in this study and the distributed artificial intelligence methods, namely collaborative multi-agent was employed to accomplish process planning of part. The proposed multi-agent system consists of three types of autonomous agents, which are global manager agents, planning agents and manufacturing resource agents, respectively. Process planning can be automatically completed by multiple agents’ cooperation. Each agent is capable of communicating to each other through improved Knowledge Query and Manipulation Language (KQML. At last, one test part was designed and simulated to demonstrate the capabilities of this research in the study.

  9. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    National Research Council Canada - National Science Library

    Marcello Gelfi; Luigi Solazzi; Sandro Poli

    2017-01-01

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process...

  10. Towards a commercial process for the manufacture of genetically modified T cells for therapy.

    Science.gov (United States)

    Kaiser, A D; Assenmacher, M; Schröder, B; Meyer, M; Orentas, R; Bethke, U; Dropulic, B

    2015-03-01

    The recent successes of adoptive T-cell immunotherapy for the treatment of hematologic malignancies have highlighted the need for manufacturing processes that are robust and scalable for product commercialization. Here we review some of the more outstanding issues surrounding commercial scale manufacturing of personalized-adoptive T-cell medicinal products. These include closed system operations, improving process robustness and simplifying work flows, reducing labor intensity by implementing process automation, scalability and cost, as well as appropriate testing and tracking of products, all while maintaining strict adherence to Current Good Manufacturing Practices and regulatory guidelines. A decentralized manufacturing model is proposed, where in the future patients' cells could be processed at the point-of-care in the hospital.

  11. 78 FR 79006 - Certain Paper Shredders, Certain Processes for Manufacturing or Relating to Same and Certain...

    Science.gov (United States)

    2013-12-27

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Certain Paper Shredders, Certain Processes for Manufacturing or Relating to Same and Certain Products Containing Same and Certain Parts Thereof; Commission Determination Not To Review an Initial...

  12. 78 FR 3917 - Certain Rubber Resins & Processes for Manufacturing Same; Commission Determination Not To Review...

    Science.gov (United States)

    2013-01-17

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Certain Rubber Resins & Processes for Manufacturing Same; Commission Determination Not To Review an Initial Determination Granting in Part Complainant's Motion for Leave To File an Amended Complaint...

  13. 78 FR 56734 - Certain Rubber Resins and Processes for Manufacturing Same; Commission Determination To Review...

    Science.gov (United States)

    2013-09-13

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Certain Rubber Resins and Processes for Manufacturing Same; Commission Determination To Review the Final Initial Determination of the Administrative Law Judge; Schedule for Filing Written Submissions on...

  14. Kinematic simulation of a parallel NC machine tool in the manufacturing process

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jian-min; FAN Yu; JIA Dong-yun; ZOU Qiu-ling; WU Ying

    2006-01-01

    Aimed at enhancing the research status of parallel machine tools,this paper introduces the structure of a 6-SPS parallel machine tool and explains the application significance of the kinematic simulation of the manufacturing process.The simulation software was developed in Microsoft Visual C++6.0 using OpenGL API functions.The data flows are presented.Finally, a simulation application of odd leaf hyperboloid is performed before the manufacturing process; the kinematic simulation demonstrates the rationale of trace planning and the feasibility of manufacturing instruction.

  15. Quantifying the robustness of process manufacturing concept – A medical product case study

    DEFF Research Database (Denmark)

    Boorla, Srinivasa Murthy; Troldtoft, M.E.; Eifler, Tobias

    2017-01-01

    Product robustness refers to the consistency of performance of all of the units produced. It is often the case that process manufactured products are not designed concurrently, so by the end of the product design phase the Process Manufacturing Concept (PMC) has yet to be decided. Allocating proc....... The case also demonstrates that higher robustness is possible even at higher parameter variability with suitable measurements and adjustability....

  16. An Adaptive Maintenance Model Oriented to Process Environment of the Manufacturing Systems

    OpenAIRE

    Xun Gong; Yixiong Feng; Hao Zheng; Jianrong Tan

    2014-01-01

    We explored an adaptive maintenance model of the process environment to diagnose progressive faults in manufacturing systems. Progressive faults are usually caused by deterioration of the operating environment or aging and show stochastic properties. Many researchers have reported how to detect faults on the machine body in manufacturing systems. However, little research has been conducted on the process environment which causes progressive faults. To tackle this problem, we explored an adapt...

  17. Improving the vacuum-infusion process to manufacture high quality structural composite for the aeronautic market

    OpenAIRE

    Oliveira, Luís; Nunes, J. P.; Ferreira, F

    2014-01-01

    In last years, the vacuum-infusion processing method is being replacing successfully autoclave technologies to manufacture advanced composite structures, namely, the carbon-fibre reinforced plastic (CFRP) ones, for aeronautical and aerospace applications. The high investment associated with autoclave “prepreg” manufacturing has prompted interest in the use of alternative vacuum-infusion technologies that proven to be much more cost-effective processing methods. The present work presents, desc...

  18. Modelling and active control of the Vacuum Infusion Process for composites manufacture

    OpenAIRE

    Modi, Dhiren

    2008-01-01

    Vacuum infusion technology, even though first reported more than 50 years ago, was not popular for mainstream fibre reinforced polymer composites manufacturing until recently. Its present-day popularity is due to the increasing emphasis on the manufacturing cost as well as environmental and health concerns. As a result, novel processes such as Vacuum Infusion (VI) and Seemans' Composite Resin Injection Moulding Process (SCRIMPTM), employing the same basic technology, have been developed. As l...

  19. Resin infusion of large composite structures modeling and manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    Loos, A.C. [Michigan State Univ., Dept. of Mechanical Engineering, East Lansing, MI (United States)

    2006-07-01

    The resin infusion processes resin transfer molding (RTM), resin film infusion (RFI) and vacuum assisted resin transfer molding (VARTM) are cost effective techniques for the fabrication of complex shaped composite structures. The dry fibrous preform is placed in the mold, consolidated, resin impregnated and cured in a single step process. The fibrous performs are often constructed near net shape using highly automated textile processes such as knitting, weaving and braiding. In this paper, the infusion processes RTM, RFI and VARTM are discussed along with the advantages of each technique compared with traditional composite fabrication methods such as prepreg tape lay up and autoclave cure. The large number of processing variables and the complex material behavior during infiltration and cure make experimental optimization of the infusion processes costly and inefficient. Numerical models have been developed which can be used to simulate the resin infusion processes. The model formulation and solution procedures for the VARTM process are presented. A VARTM process simulation of a carbon fiber preform was presented to demonstrate the type of information that can be generated by the model and to compare the model predictions with experimental measurements. Overall, the predicted flow front positions, resin pressures and preform thicknesses agree well with the measured values. The results of the simulation show the potential cost and performance benefits that can be realized by using a simulation model as part of the development process. (au)

  20. 21 CFR 111.530 - When must an investigation be conducted of your manufacturing processes and other batches?

    Science.gov (United States)

    2010-04-01

    ... manufacturing processes and other batches? 111.530 Section 111.530 Food and Drugs FOOD AND DRUG ADMINISTRATION... Dietary Supplements § 111.530 When must an investigation be conducted of your manufacturing processes and... conduct an investigation of your manufacturing processes and each of those other batches to determine...

  1. Trends in Upstream and Downstream Process Development for Antibody Manufacturing

    Directory of Open Access Journals (Sweden)

    Petra Gronemeyer

    2014-10-01

    Full Text Available A steady increase of product titers and the corresponding change in impurity composition represent a challenge for development and optimization of antibody production processes. Additionally, increasing demands on product quality result in higher complexity of processes and analytics, thereby increasing the costs for product work-up. Concentration and composition of impurities are critical for efficient process development. These impurities can show significant variations, which primarily depend on culture conditions. They have a major impact on the work-up strategy and costs. The resulting “bottleneck” in downstream processing requires new optimization, technology and development approaches. These include the optimization and adaptation of existing unit operations respective to the new separation task, the assessment of alternative separation technologies and the search for new methods in process development. This review presents an overview of existing methods for process optimization and integration and indicates new approaches for future developments.

  2. THE COMBINED PROCESSES STUDY FOR MANUFACTURING AIRCRAFT PARTS

    Directory of Open Access Journals (Sweden)

    Mr. Boris N. Maryin

    2016-06-01

    Full Text Available The article is devoted to research of the combined processes of forming tubular billets with various media in the process of bending-expanding, breaking-down -expanding while using thermal effects. The paper discusses the processes of forming tubular billets of hard punches, using elastic-granular materials, the peculiarities of forming tubular billets, while the breaking-down -expanding of crimp in a hard punch using elastic-granular bodies. The article presents experimental studies of the bending-expanding of tubular billets in horn-shaped blanks. The authors established the main features of billet distorting in the combined process. The article shows a diagram of the true distorting distribution in the process of stretching and compression in the horn-shaped blanks. The recommendations allow increasing the bending moment and realizing better shaping. The authors make conclusions about the prospects of the application of combined processes in air and rocket.

  3. Research on Business Processes Optimization for Agile Manufacturing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Based on macroscopic and synthetic approaches, especia lly information entropy approach, the quantification of the flexible degree and order degree of business processes is studied. According to the outcome of abov e analysis, a conceptual model of optimizing business processes is proposed whic h supports to construct dynamic stable business processes. The research above has been applied in project 863/SDDAC-CIMS, and achieved primary benefits.

  4. Identification of in-line defects and failures during Additive Manufacturing Powder Bed Fusion processes

    Directory of Open Access Journals (Sweden)

    Fulga Simina

    2017-01-01

    Full Text Available Additive Manufacturing (AM processes are enablers of new approaches in the field of production and design engineering, product design and business modelling. Beginning to view additive manufacturing in an industrial environment, reliable statements about the product quality are indispensable. Statements regarding compliance with geometric tolerances and exact quantifiable physical parameters, in terms of product certification are therefore imperative. The quality of the components must not only be sustainably secured but also reproducible at any time. Quality control and quality assurance are the prerequisite for highly customized unique parts, or even batch size 1 product, that can be produced by additive manufacturing as efficiently as conventional mass-produced parts. This paper will discuss an approach for the identification of in-line defects and failures during Additive Manufacturing Powder Bed Fusion processes using the example of the Selective Laser Sintering process.

  5. The impact of the manufacturing process on the hardness and sensory properties of milk chocolate

    Directory of Open Access Journals (Sweden)

    Zarić Danica B.

    2012-01-01

    Full Text Available The aim of this paper was to examine the impact of the manufacturing process on the textural characteristics and sensory properties of milk chocolate. The research was conducted on the samples of chocolate produced in a ball mill during 30, 60 and 90 minutes of refining, each of them being pre-crystallized at 26, 28 and 30°C. A chocolate mass of identical ingredient composition was also produced using a standard manufacturing process at the same pre-crystallization temperatures. Chocolate hardness was examined using a piece of equipment called Texture Analyser, measuring the stress intensity which leads to chocolate crushing. Sensory analysis was performed using the point scoring method. The new manufacturing process, i.e. the manufacturing of chocolate in a ball mill improves sensory properties and hardness of milk chocolate. [Projekat Ministarstva nauke Republike Srbije, br. TR 31014

  6. Modeling the thermal behavior of PZT patches during the manufacturing process of smart thermoplastic structures

    Science.gov (United States)

    Elsoufi, L.; Khalil, K.; Lachat, R.; Charon, W.

    2007-08-01

    This paper concerns the manufacturing processes of thermoplastic structures including piezoceramic patches (PZT). The objective of the study reported here was to find a trade-off between the manufacturing conditions and the thermal endurance of the PZT patches. We studied the influence of high temperatures on the PZT efficiency during manufacturing. Two processes were considered: injection molding and thermoforming. The studied object consists of a polypropylene plate containing a PZT patch integrated at different positions. On the one hand, we simulated with ANSYS the thermal transient effects to study the PZT cooling according to the time of its exposure to heat for different fabrication cases and with different manufacturing processes. On the other hand, the loss in PZT generated voltage according to the temperature increment was measured by thermo-mechanical experiences using a dynamical-mechanical analysis machine (DMA) connected to an acquisition chain.

  7. Additive manufacturing of Inconel 718 using electron beam melting: Processing, post-processing, & mechanical properties

    Science.gov (United States)

    Sames, William James, V.

    Additive Manufacturing (AM) process parameters were studied for production of the high temperature alloy Inconel 718 using Electron Beam Melting (EBM) to better understand the relationship between processing, microstructure, and mechanical properties. Processing parameters were analyzed for impact on process time, process temperature, and the amount of applied energy. The applied electron beam energy was shown to be integral to the formation of swelling defects. Standard features in the microstructure were identified, including previously unidentified solidification features such as shrinkage porosity and non-equilibrium phases. The as-solidified structure does not persist in the bulk of EBM parts due to a high process hold temperature (˜1000°C), which causes in situ homogenization. The most significant variability in as-fabricated microstructure is the formation of intragranular delta-phase needles, which can form in samples produced with lower process temperatures (Inconel 718. Traditional post-processing methods of hot isostatic pressing (HIP) and solution treatment and aging (STA) were found to result in variability in grain growth and phase solution. Recrystallization and grain structure are identified as possible mechanisms to promote grain growth. These results led to the conclusion that the first step in thermal post-processing of EBM Inconel 718 should be an optimized solution treatment to reset phase variation in the as-fabricated microstructure without incurring significant grain growth. Such an optimized solution treatment was developed (1120°C, 2hr) for application prior to aging or HIP. The majority of as-fabricated tensile properties met ASTM AM Inconel 718 standards for yield stress and ultimate tensile strength, and STA yield stress, ultimate tensile strength, and elongation exceeded the ASTM standards for AM Inconel 718.

  8. One-batch transfer process for the additive manufacturing of a cantilever with a weight

    Science.gov (United States)

    Kanazawa, Shusuke; Kusaka, Yasuyuki; Yamamoto, Noritaka; Ushijima, Hirobumi

    2017-06-01

    An improved transferring process that can be used to additively fabricate a cantilever with a weight is reported. By using a poly(dimethylsiloxane) template with a cavity relief structure for the weight formation, an increase in the number of process steps was not required. A capacitive acceleration sensor was successfully manufactured using the described process. Enhanced responsiveness of the sensor was clearly shown to result from the effect of the weight. The one-batch transfer process has the potential to significantly simplify the manufacturing process of highly responsive hollow structures and could be applied in the fabrication of various microelectromechanical system sensors.

  9. Shared and service-oriented CNC machining system for intelligent manufacturing process

    Science.gov (United States)

    Li, Yao; Liu, Qiang; Tong, Ronglei; Cui, Xiaohong

    2015-11-01

    To improve efficiency, reduce cost, ensure quality effectively, researchers on CNC machining have focused on virtual machine tool, cloud manufacturing, wireless manufacturing. However, low level of information shared among different systems is a common disadvantage. In this paper, a machining database with data evaluation module is set up to ensure integrity and update. An online monitoring system based on internet of things and multi-sensors "feel" a variety of signal features to "percept" the state in CNC machining process. A high efficiency and green machining parameters optimization system "execute" service-oriented manufacturing, intelligent manufacturing and green manufacturing. The intelligent CNC machining system is applied in production. CNC machining database effectively shares and manages process data among different systems. The prediction accuracy of online monitoring system is up to 98.8% by acquiring acceleration and noise in real time. High efficiency and green machining parameters optimization system optimizes the original processing parameters, and the calculation indicates that optimized processing parameters not only improve production efficiency, but also reduce carbon emissions. The application proves that the shared and service-oriented CNC machining system is reliable and effective. This research presents a shared and service-oriented CNC machining system for intelligent manufacturing process.

  10. Shared and Service-oriented CNC Machining System for Intelligent Manufacturing Process

    Institute of Scientific and Technical Information of China (English)

    LI Yao; LIU Qiang; TONG Ronglei; CUI Xiaohong

    2015-01-01

    To improve efficiency, reduce cost, ensure quality effectively, researchers on CNC machining have focused on virtual machine tool, cloud manufacturing, wireless manufacturing. However, low level of information shared among different systems is a common disadvantage. In this paper, a machining database with data evaluation module is set up to ensure integrity and update. An online monitoring system based on internet of things and multi-sensors “feel” a variety of signal features to “percept” the state in CNC machining process. A high efficiency and green machining parameters optimization system “execute” service-oriented manufacturing, intelligent manufacturing and green manufacturing. The intelligent CNC machining system is applied in production. CNC machining database effectively shares and manages process data among different systems. The prediction accuracy of online monitoring system is up to 98.8% by acquiring acceleration and noise in real time. High efficiency and green machining parameters optimization system optimizes the original processing parameters, and the calculation indicates that optimized processing parameters not only improve production efficiency, but also reduce carbon emissions. The application proves that the shared and service-oriented CNC machining system is reliable and effective. This research presents a shared and service-oriented CNC machining system for intelligent manufacturing process.

  11. Pellet manufacturing by extrusion-spheronization using process analytical technology

    DEFF Research Database (Denmark)

    Sandler, Niklas; Rantanen, Jukka; Heinämäki, Jyrki

    2005-01-01

    The aim of this study was to investigate the phase transitions occurring in nitrofurantoin and theophylline formulations during pelletization by extrusion-spheronization. An at-line process analytical technology (PAT) approach was used to increase the understanding of the solid-state behavior...... hydrate (nitrofurantoin), dehydration was observed at higher temperatures. To reach an understanding of the process and to find the critical process parameters, the use of complementary analytical techniques are absolutely necessary when signals from APIs and different excipients overlap each other....... of the active pharmaceutical ingredients (APIs) during pelletization. Raman spectroscopy, near-infrared (NIR) spectroscopy, and X-ray powder diffraction (XRPD) were used in the characterization of polymorphic changes during the process. Samples were collected at the end of each processing stage (blending...

  12. Statistics to the Rescue!: Using Data to Evaluate a Manufacturing Process

    Science.gov (United States)

    Keithley, Michael G.

    2009-01-01

    The use of statistics and process controls is too often overlooked in educating students. This article describes an activity appropriate for high school students who have a background in material processing. It gives them a chance to advance their knowledge by determining whether or not a manufacturing process works well. The activity follows a…

  13. Key technologies for manufacturing and processing sheet materials: A global perspective

    Science.gov (United States)

    Demeri, Mahmoud Y.

    2001-02-01

    Modern industrial technologies continue to seek new materials and processes to produce products that meet design and functional requirements. Sheet materials made from ferrous and non-ferrous metals, laminates, composites, and reinforced plastics constitute a large percentage of today’s products, components, and systems. Major manufacturers of sheet products include automotive, aerospace, appliance, and food-packaging industries. The Second Global Symposium on Innovations in Materials Processing & Manufacturing: Sheet Materials is organized to provide a forum for presenting advances in sheet processing and manufacturing by worldwide researchers and engineers from industrial, research, and academic centers. The symposium, sponsored by the TMS Materials Processing & Manufacturing Division (MPMD), was planned for the 2001 TMS Annual Meeting, New Orleans, Louisiana, February 11 15, 2001. This article is a review of key papers submitted for publication in the concurrent volume. The selected papers present significant developments in the rapidly expanding areas of advanced sheet materials, innovative forming methods, industrial applications, primary and secondary processing, composite processing, and numerical modeling of manufacturing processes.

  14. Manufacturing processes for fabricating graphite/PMR 15 polyimide structural elements

    Science.gov (United States)

    Sheppard, C. H.; Hoggatt, J. T.; Symonds, W. A.

    1979-01-01

    Investigations were conducted to obtain commercially available graphite/PMR-15 polyimide prepreg, develop an autoclave manufacturing process, and demonstrate the process by manufacturing structural elements. Controls were established on polymer, prepreg, composite fabrication, and quality assurance, Successful material quality control and processes were demonstrated by fabricating major structural elements including flat laminates, hat sections, I beam sections, honeycomb sandwich structures, and molded graphite reinforced fittings. Successful fabrication of structural elements and simulated section of the space shuttle aft body flap shows that the graphite/PMR-15 polyimide system and the developed processes are ready for further evaluation in flight test hardware.

  15. Survey of potential processes for the manufacture of aluminium

    Energy Technology Data Exchange (ETDEWEB)

    1979-12-01

    The following alternative processes to the Hall-Heroult cell for the production of primary aluminum - direct carbothermic reduction of alumina are considered; reduction of bauxite to an aluminum-silicon alloy; the subchloride process; the disproportionation of aluminum sulphide; the production through a nitride intermediate; and electrolysis of aluminum chloride, aluminum sulphide and aluminum nitride; and plating from non aqueous solvents. Comparisons of energy consumption are made with current Hall-Heroult technology and with projected improved technology - particularly titanium diboride cathodes and permanent anodes. The major conclusion is that the only alternative technology at present is the Alcoa chloride electrolysis process but that sulphide and nitride electrolytic processes offer potential advantages in the future. With the exception of thermal reduction to an aluminum - silicon alloy none of the carbothermic processes is competitive because they require electric furnaces. Significant improvements in energy consumption could be achieved with titanium diboride cathodes in the Hall-Heroult cell though a long lived cathode has yet to be demonstrated.

  16. Analysis of Process Parameters for Optimization of Plastic Extrusion in Pipe Manufacturing

    Directory of Open Access Journals (Sweden)

    Mr. Sandip S. Gadekar

    2015-05-01

    Full Text Available The objective of this paper is to study the defects in the plastic pipe, to optimize the plastic pipe manufacturing process. It is very essential to learn the process parameter and the defect in the plastic pipe manufacturing process to optimize it. For the optimization Taguchi techniques is used in this paper. For the research work Shivraj HY-Tech Drip Irrigation pipe manufacturing, Company was selected. This paper is specifically design for the optimization in the current process. The experiment was analyzed using commercial Minitab16 software, interpretation has made, and optimized factor settings were chosen. After prediction of result the quality loss is calculated and it is compare with before implementation of DOE. The research works has improves the Production, quality and optimizes the process.

  17. RFID-Based Critical Path Expert System for Agility Manufacture Process Management

    Science.gov (United States)

    Cheng, Haifang; Xiang, Yuli

    This paper presents a critical path expert system for the agility manufacture process management based on radio frequency identification (RFID) technology. The paper explores that the agility manufacture processes can be visible and controllable with RFID. The critical paths or activities can be easily found out and tracked by the RFID tracing technology. And the expert system can optimize the bottle neck of the task process of the agility management with the critical path adjusting and reforming method. Finally, the paper gives a simple application example of the system to discuss how to adjust the critical paths and how to make the process more agility and flexibility with the critical path expert system. With an RFID-based critical path expert system, the agility manufacture process management will be more effective and efficient.

  18. New model of enterprises resource planning implementation planning process in manufacturing enterprises

    Directory of Open Access Journals (Sweden)

    Mirjana Misita

    2016-05-01

    Full Text Available This article presents new model of enterprises resource planning implementation planning process in manufacturing enterprises based on assessment of risk sources. This assessment was performed by applying analytic hierarchy process. Analytic hierarchy process method allows variation of relative importance of specific risk sources dependent on the section from which the risk source originates (organizational environment, technical issues, people issues, adoption process management, and external support. Survey was conducted on 85 manufacturing enterprises involved with an enterprises resource planning solution. Ranking of risk sources assessments returns most frequent risks of enterprises resource planning implementation success in manufacturing enterprises, and representative factors were isolated through factor analysis by risk source origin. Finally, results indicate that there are hidden causes of failed implementation, for example, risk source “top management training and education,” from risk origin “adoption process management.”

  19. Preliminary safety analysis for offgas treatment system of DUPIC fuel manufacturing process at DFDF

    Energy Technology Data Exchange (ETDEWEB)

    Shin, J. M.; Lee, H. H.; Park, J. J.; Yang, M. S

    2000-09-01

    DUPIC fuel fabrication process is a dry processing technology to manufacture CANDU compatible fuel through a direct refabrication process from spent PWR fuel. DUPIC fuel fabrication process consists of the slitting of the spent PWR fuel rods, OREOX processing, homogeneous mixing, pelletizing and sintering. All these processes should be conducted by remote means in a M6 hot cell at IMEF. Since there is a lot of highly radioactive spent fuel(200 kg) to be used in DUPIC fuel fabrication process, safety analysis on DFDF facility is very important to improve the safety of hot cell and to reduce the dose exposure to operator. This report describes the design of IMEF facility, manufacturing equipment and process, offgas treatment system necessary for DUPIC fuel manufacturing process. Also, it provides the flow chart of arising and activity for each nuclide in offgas treatment system and final arising and activity for gaseous waste discharged from offgas treatment equipment into inside of M6 cell during OREOX and sintering processes in DUPIC fuel manufacturing process.

  20. Multivariate modelling of the tablet manufacturing process with wet granulation for tablet optimization and in-process control

    NARCIS (Netherlands)

    Westerhuis, J.A; Coenegracht, P.M J; Lerk, C.F

    1997-01-01

    The process of tablet manufacturing with granulation is described as a two-step process. The first step comprises wet granulation of the powder mixture, and in the second step the granules are compressed into tablets. For the modelling of the pharmaceutical process of wet granulation and tableting,

  1. Extraterrestrial processing and manufacturing of large space systems, volume 1, chapters 1-6

    Science.gov (United States)

    Miller, R. H.; Smith, D. B. S.

    1979-01-01

    Space program scenarios for production of large space structures from lunar materials are defined. The concept of the space manufacturing facility (SMF) is presented. The manufacturing processes and equipment for the SMF are defined and the conceptual layouts are described for the production of solar cells and arrays, structures and joints, conduits, waveguides, RF equipment radiators, wire cables, and converters. A 'reference' SMF was designed and its operation requirements are described.

  2. 2nd International Conference on Mechanical, Manufacturing and Process Plant Engineering

    CERN Document Server

    2017-01-01

    This volume presents selected papers from the 2nd International Conference on Mechanical, Manufacturing and Process Plant Engineering (ICMMPE 2016) which was held from 23rd to 24th November, 2016 in Kuala Lumpur, Malaysia. The proceedings discuss genuine problems of joining technologies that are heart of manufacturing sectors. It discusses the findings of experimental and numerical works from soldering, arc welding to solid state joining technology that faced by current industry. .

  3. State Modelling and Simultaneous Control of Discrete Part Manufacturing Product Transformation Processes and Resource Allocation

    Institute of Scientific and Technical Information of China (English)

    Hans; Holm

    2002-01-01

    As competition in the market for discrete part prod uc ts gets harder and harder the requirements for extreme manufacturing operati on efficiencies get increasingly accentuated. Therefore requirements for well behaved manufacturing operation control get more and more significant. The purpose of the paper is to establish a framework for development of formal m ethods for design of systems for simultaneous control of continuous manufacturin g task processes and resource allocation of discrete part manu...

  4. A Perspective on Smart Process Manufacturing Research Challenges for Process Systems Engineers

    Directory of Open Access Journals (Sweden)

    Ian David Lockhart Bogle

    2017-04-01

    Full Text Available The challenges posed by smart manufacturing for the process industries and for process systems engineering (PSE researchers are discussed in this article. Much progress has been made in achieving plant- and site-wide optimization, but benchmarking would give greater confidence. Technical challenges confronting process systems engineers in developing enabling tools and techniques are discussed regarding flexibility and uncertainty, responsiveness and agility, robustness and security, the prediction of mixture properties and function, and new modeling and mathematics paradigms. Exploiting intelligence from big data to drive agility will require tackling new challenges, such as how to ensure the consistency and confidentiality of data through long and complex supply chains. Modeling challenges also exist, and involve ensuring that all key aspects are properly modeled, particularly where health, safety, and environmental concerns require accurate predictions of small but critical amounts at specific locations. Environmental concerns will require us to keep a closer track on all molecular species so that they are optimally used to create sustainable solutions. Disruptive business models may result, particularly from new personalized products, but that is difficult to predict.

  5. Part height control of laser metal additive manufacturing process

    Science.gov (United States)

    Pan, Yu-Herng

    Laser Metal Deposition (LMD) has been used to not only make but also repair damaged parts in a layer-by-layer fashion. Parts made in this manner may produce less waste than those made through conventional machining processes. However, a common issue of LMD involves controlling the deposition's layer thickness. Accuracy is important, and as it increases, both the time required to produce the part and the material wasted during the material removal process (e.g., milling, lathe) decrease. The deposition rate is affected by multiple parameters, such as the powder feed rate, laser input power, axis feed rate, material type, and part design, the values of each of which may change during the LMD process. Using a mathematical model to build a generic equation that predicts the deposition's layer thickness is difficult due to these complex parameters. In this thesis, we propose a simple method that utilizes a single device. This device uses a pyrometer to monitor the current build height, thereby allowing the layer thickness to be controlled during the LMD process. This method also helps the LMD system to build parts even with complex parameters and to increase material efficiency.

  6. Systems engineering management process maturity of South African manufacturing organisations

    CSIR Research Space (South Africa)

    Lemberger, ID

    2014-07-01

    Full Text Available ). Data gathering was conducted using a combination of face-to-face and telephonic interviews of six (6) randomly selected organisations in the identified population using a six level Likert Scale. Overall SEM process maturity measured 2.91, indicating a...

  7. Advanced Material Intelligent Processing Center: Next Generation Scalable Lean Manufacturing

    Science.gov (United States)

    2012-09-04

    modular for multiple projects and adaptable as new materials and processing techniques emerge. The system was designed with Dassault Systemes CATIA ...and cable harness design was carried out with CATIA to maximize robot turn and extension. The workstation was designed to allow access to a flat tool

  8. Production management information system in wood processing and furniture manufacture

    Directory of Open Access Journals (Sweden)

    Tomislav Grladinović

    2007-11-01

    Full Text Available Introduction of a production management information system is one of the ways that could help the management to increase its efficiency. It should enable the monitoring of the whole business of a firm through co-ordination in the process of collecting and using information.

  9. Manufacturing process modeling for composite materials and structures, Sandia blade reliability collaborative

    Energy Technology Data Exchange (ETDEWEB)

    Guest, Daniel A.; Cairns, Douglas S.

    2014-02-01

    The increased use and interest in wind energy over the last few years has necessitated an increase in the manufacturing of wind turbine blades. This increase in manufacturing has in many ways out stepped the current understanding of not only the materials used but also the manufacturing methods used to construct composite laminates. The goal of this study is to develop a list of process parameters which influence the quality of composite laminates manufactured using vacuum assisted resin transfer molding and to evaluate how they influence laminate quality. Known to be primary factors for the manufacturing process are resin flow rate and vacuum pressure. An incorrect balance of these parameters will often cause porosity or voids in laminates that ultimately degrade the strength of the composite. Fiber waviness has also been seen as a major contributor to failures in wind turbine blades and is often the effect of mishandling during the lay-up process. Based on laboratory tests conducted, a relationship between these parameters and laminate quality has been established which will be a valuable tool in developing best practices and standard procedures for the manufacture of wind turbine blade composites.

  10. Multivariate process modeling of high-volume manufacturing of consumer electronics

    Science.gov (United States)

    Asp, Stefan; Wide, Peter

    1998-12-01

    As production volumes continue to increase and the global market for consumer electronics is getting fiercer, the need for a reliable and essentially fault-free production process is becoming a necessity to survive. The manufacturing processes of today are highly complex and the increasing amount of process data produced in making it hard to unravel the useful information extracted from a huge data set. We have used multivariate and nonlinear process modeling to examine the surface mount production process in a high volume manufacturing of mobile telephones and made an artificial neural network model of the process. As input parameters to the model we have used process data logged by an automatic test equipment and the result variables come from an Automatic Inspection system placed after the board manufacturing process. Using multivariate process modeling has enabled us to identify parameters, which contributes heavily to the quality of the product and can further be implemented to optimize the manufacturing process for system production faults.

  11. Electrochemical process for the manufacturing of titanium alloy matrix composites

    Directory of Open Access Journals (Sweden)

    V. Soare

    2009-07-01

    Full Text Available The paper presents a new method for precursors’ synthesis of titanium alloys matrix composites through an electrochemical process in molten calcium chloride. The cathode of the cell was made from metallic oxides powders and reinforcement ceramic particles, which were pressed and sintered into disk form and the anode from graphite. The process occurred at 850 °C, in two stages, at 2,7 / 3,2 V: the ionization of the oxygen in oxides and the reduction with calcium formed by electrolysis of calcium oxide fed in the electrolyte. The obtained composite precursors, in a form of metallic sponge, were consolidated by pressing and sintering. Chemical and structural analyses on composites samples were performed.

  12. Finite element modelling of manufacturing processes for plastic deformation

    Directory of Open Access Journals (Sweden)

    Fernando Mejía Umaña

    2010-04-01

    Full Text Available The object of the Mechanical and Electrical Engineering Departament's computational mechanics of solids section is to offer industry solutions to problems requiring deeper knowledge regarding the mechanincs of solids and how they can be numerically modelled. This article summarises the foundations of plastic deformation, together with the results obtained during the experimental phase and from modelling two applications of plastic deformation processes being studied as part of mechanical engineering students' undergraduate projects.

  13. Downstream process development in biotechnological itaconic acid manufacturing.

    Science.gov (United States)

    Magalhães, Antonio Irineudo; de Carvalho, Júlio Cesar; Medina, Jesus David Coral; Soccol, Carlos Ricardo

    2017-01-01

    Itaconic acid is a promising chemical that has a wide range of applications and can be obtained in large scale using fermentation processes. One of the most important uses of this biomonomer is the environmentally sustainable production of biopolymers. Separation of itaconic acid from the fermented broth has a considerable impact in the total production cost. Therefore, optimization and high efficiency downstream processes are technological challenges to make biorefineries sustainable and economically viable. This review describes the current state of the art in recovery and purification for itaconic acid production via bioprocesses. Previous studies on the separation of itaconic acid relying on operations such as crystallization, precipitation, extraction, electrodialysis, diafiltration, pertraction, and adsorption. Although crystallization is a typical method of itaconic acid separation from fermented broth, other methods such as membrane separation and reactive extraction are promising as a recovery steps coupled to the fermentation, potentially enhancing the overall process yield. Another approach is adsorption in fixed bed columns, which efficiently separates itaconic acid. Despite recent advances in separation and recovery methods, there is still space for improvement in IA recovery and purification.

  14. Manufacturing of A micro probe using supersonic aided electrolysis process

    CERN Document Server

    Shyu, R F; Ho, Chi-Ting

    2008-01-01

    In this paper, a practical micromachining technology was applied for the fabrication of a micro probe using a complex nontraditional machining process. A series process was combined to machine tungsten carbide rods from original dimension. The original dimension of tungsten carbide rods was 3mm ; the rods were ground to a fixed-dimension of 50 micrometers using precision grinding machine in first step. And then, the rod could be machined to a middle-dimension of 20 micrometers by electrolysis. A final desired micro dimension can be achieved using supersonic aided electrolysis. High-aspect-ratio of micro tungsten carbide rod was easily obtained by this process. Surface roughness of the sample with supersonic aided agitation was compared with that with no agitation in electrolysis. The machined surface of the sample is very smooth due to ionized particles of anode could be removed by supersonic aided agitation during electrolysis. Deep micro holes can also be achieved by the machined high-aspect-rati tungsten c...

  15. Ultrasound assisted manufacturing of paraffin wax nanoemulsions: process optimization.

    Science.gov (United States)

    Jadhav, A J; Holkar, C R; Karekar, S E; Pinjari, D V; Pandit, A B

    2015-03-01

    This work reports on the process optimization of ultrasound-assisted, paraffin wax in water nanoemulsions, stabilized by modified sodium dodecyl sulfate (SDS). This work focuses on the optimization of major emulsification process variables including sonication time, applied power and surfactant concentration. The effects of these variables were investigated on the basis of mean droplet diameter and stability of the prepared emulsion. It was found that the stable emulsion with droplet diameters about 160.9 nm could be formed with the surfactant concentration of 10 mg/ml and treated at 40% of applied power (power density: 0.61 W/ml) for 15 min. Scanning electron microscopy (SEM) was used to study the morphology of the emulsion droplets. The droplets were solid at room temperature, showing bright spots under polarized light and a spherical shape under SEM. The electrophoretic properties of emulsion droplets showed a negative zeta potential due to the adsorption of head sulfate groups of the SDS surfactant. For the sake of comparison, paraffin wax emulsion was prepared via emulsion inversion point method and was checked its intrinsic stability. Visually, it was found that the emulsion get separated/creamed within 30 min. while the emulsion prepared via ultrasonically is stable for more than 3 months. From this study, it was found that the ultrasound-assisted emulsification process could be successfully used for the preparation of stable paraffin wax nanoemulsions.

  16. Thermographic process monitoring in powderbed based additive manufacturing

    Science.gov (United States)

    Krauss, Harald; Zeugner, Thomas; Zaeh, Michael F.

    2015-03-01

    Selective Laser Melting is utilized to build metallic parts directly from CAD-Data by solidification of thin powder layers through application of a fast scanning laser beam. In this study layerwise monitoring of the temperature distribution is used to gather information about the process stability and the resulting part quality. The heat distribution varies with different kinds of parameters including scan vector length, laser power, layer thickness and inter-part distance in the job layout which in turn influence the resulting part quality. By integration of an off-axis mounted uncooled thermal detector the solidification as well as the layer deposition are monitored and evaluated. Errors in the generation of new powder layers usually result in a locally varying layer thickness that may cause poor part quality. For effect quantification, the locally applied layer thickness is determined by evaluating the heat-up of the newly deposited powder. During the solidification process space and time-resolved data is used to characterize the zone of elevated temperatures and to derive locally varying heat dissipation properties. Potential quality indicators are evaluated and correlated to the resulting part quality: Thermal diffusivity is derived from a simplified heat dissipation model and evaluated for every pixel and cool-down phase of a layer. This allows the quantification of expected material homogeneity properties. Maximum temperature and time above certain temperatures are measured in order to detect hot spots or delamination issues that may cause a process breakdown. Furthermore, a method for quantification of sputter activity is presented. Since high sputter activity indicates unstable melt dynamics this can be used to identify parameter drifts, improper atmospheric conditions or material binding errors. The resulting surface structure after solidification complicates temperature determination on the one hand but enables the detection of potential surface defects

  17. Thermographic process monitoring in powderbed based additive manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Krauss, Harald, E-mail: harald.krauss@iwb.tum.de; Zaeh, Michael F. [AMLab, iwb Application Center Augsburg, Technische Universität München (Germany); Zeugner, Thomas [Augsburg University (Germany)

    2015-03-31

    Selective Laser Melting is utilized to build metallic parts directly from CAD-Data by solidification of thin powder layers through application of a fast scanning laser beam. In this study layerwise monitoring of the temperature distribution is used to gather information about the process stability and the resulting part quality. The heat distribution varies with different kinds of parameters including scan vector length, laser power, layer thickness and inter-part distance in the job layout which in turn influence the resulting part quality. By integration of an off-axis mounted uncooled thermal detector the solidification as well as the layer deposition are monitored and evaluated. Errors in the generation of new powder layers usually result in a locally varying layer thickness that may cause poor part quality. For effect quantification, the locally applied layer thickness is determined by evaluating the heat-up of the newly deposited powder. During the solidification process space and time-resolved data is used to characterize the zone of elevated temperatures and to derive locally varying heat dissipation properties. Potential quality indicators are evaluated and correlated to the resulting part quality: Thermal diffusivity is derived from a simplified heat dissipation model and evaluated for every pixel and cool-down phase of a layer. This allows the quantification of expected material homogeneity properties. Maximum temperature and time above certain temperatures are measured in order to detect hot spots or delamination issues that may cause a process breakdown. Furthermore, a method for quantification of sputter activity is presented. Since high sputter activity indicates unstable melt dynamics this can be used to identify parameter drifts, improper atmospheric conditions or material binding errors. The resulting surface structure after solidification complicates temperature determination on the one hand but enables the detection of potential surface defects

  18. All-inkjet-printed thin-film transistors: manufacturing process reliability by root cause analysis

    Science.gov (United States)

    Sowade, Enrico; Ramon, Eloi; Mitra, Kalyan Yoti; Martínez-Domingo, Carme; Pedró, Marta; Pallarès, Jofre; Loffredo, Fausta; Villani, Fulvia; Gomes, Henrique L.; Terés, Lluís; Baumann, Reinhard R.

    2016-01-01

    We report on the detailed electrical investigation of all-inkjet-printed thin-film transistor (TFT) arrays focusing on TFT failures and their origins. The TFT arrays were manufactured on flexible polymer substrates in ambient condition without the need for cleanroom environment or inert atmosphere and at a maximum temperature of 150 °C. Alternative manufacturing processes for electronic devices such as inkjet printing suffer from lower accuracy compared to traditional microelectronic manufacturing methods. Furthermore, usually printing methods do not allow the manufacturing of electronic devices with high yield (high number of functional devices). In general, the manufacturing yield is much lower compared to the established conventional manufacturing methods based on lithography. Thus, the focus of this contribution is set on a comprehensive analysis of defective TFTs printed by inkjet technology. Based on root cause analysis, we present the defects by developing failure categories and discuss the reasons for the defects. This procedure identifies failure origins and allows the optimization of the manufacturing resulting finally to a yield improvement. PMID:27649784

  19. All-inkjet-printed thin-film transistors: manufacturing process reliability by root cause analysis.

    Science.gov (United States)

    Sowade, Enrico; Ramon, Eloi; Mitra, Kalyan Yoti; Martínez-Domingo, Carme; Pedró, Marta; Pallarès, Jofre; Loffredo, Fausta; Villani, Fulvia; Gomes, Henrique L; Terés, Lluís; Baumann, Reinhard R

    2016-09-21

    We report on the detailed electrical investigation of all-inkjet-printed thin-film transistor (TFT) arrays focusing on TFT failures and their origins. The TFT arrays were manufactured on flexible polymer substrates in ambient condition without the need for cleanroom environment or inert atmosphere and at a maximum temperature of 150 °C. Alternative manufacturing processes for electronic devices such as inkjet printing suffer from lower accuracy compared to traditional microelectronic manufacturing methods. Furthermore, usually printing methods do not allow the manufacturing of electronic devices with high yield (high number of functional devices). In general, the manufacturing yield is much lower compared to the established conventional manufacturing methods based on lithography. Thus, the focus of this contribution is set on a comprehensive analysis of defective TFTs printed by inkjet technology. Based on root cause analysis, we present the defects by developing failure categories and discuss the reasons for the defects. This procedure identifies failure origins and allows the optimization of the manufacturing resulting finally to a yield improvement.

  20. Decision-making of selectable process plans based on petri net with manufacturing constraints

    DEFF Research Database (Denmark)

    Xiao, Weiyue; Jones, Richard William; Yu, Fei

    2016-01-01

    Intelligent Computer-Aided process planning and decision making for manufacturing systems is a critical subject, that some might argue, has not received the attention it should have from the research community. Despite the progress made in the area of artificial intelligence, there has not been......-invariant, namely the non-negative integer solution of a linear equation set. Two examples verify the effectiveness of the proposed method indicating that the proposed T-invariant decision-making approach can be used to achieve desired optimal/suboptimal process plans for a machinery manufacturing system....... a major step forward in the area of intelligent computer-Aided process planning. Petri nets provide a powerful tool to characterize, model and analyse discrete events dynamic systems. However, the efforts on process planning in machinery manufacturing systems have very limited use in practise. This paper...

  1. Infrared thermography for laser-based powder bed fusion additive manufacturing processes

    Energy Technology Data Exchange (ETDEWEB)

    Moylan, Shawn; Whitenton, Eric; Lane, Brandon; Slotwinski, John [National Institute of Standards and Technology, 100 Bureau Drive, Gaithersburg, MD 20899 (United States)

    2014-02-18

    Additive manufacturing (AM) has the potential to revolutionize discrete part manufacturing, but improvements in processing of metallic materials are necessary before AM will see widespread adoption. A better understanding of AM processes, resulting from physics-based modeling as well as direct process metrology, will form the basis for these improvements. Infrared (IR) thermography of AM processes can provide direct process metrology, as well as data necessary for the verification of physics-based models. We review selected works examining how IR thermography was implemented and used in various powder-bed AM processes. This previous work, as well as significant experience at the National Institute of Standards and Technology in temperature measurement and IR thermography for machining processes, shapes our own research in AM process metrology with IR thermography. We discuss our experimental design, as well as plans for future IR measurements of a laser-based powder bed fusion AM process.

  2. Infrared thermography for laser-based powder bed fusion additive manufacturing processes

    Science.gov (United States)

    Moylan, Shawn; Whitenton, Eric; Lane, Brandon; Slotwinski, John

    2014-02-01

    Additive manufacturing (AM) has the potential to revolutionize discrete part manufacturing, but improvements in processing of metallic materials are necessary before AM will see widespread adoption. A better understanding of AM processes, resulting from physics-based modeling as well as direct process metrology, will form the basis for these improvements. Infrared (IR) thermography of AM processes can provide direct process metrology, as well as data necessary for the verification of physics-based models. We review selected works examining how IR thermography was implemented and used in various powder-bed AM processes. This previous work, as well as significant experience at the National Institute of Standards and Technology in temperature measurement and IR thermography for machining processes, shapes our own research in AM process metrology with IR thermography. We discuss our experimental design, as well as plans for future IR measurements of a laser-based powder bed fusion AM process.

  3. Materials and Manufacturing Processing; Special Issue on Hard Carbon Films

    Science.gov (United States)

    1993-01-01

    Materials and Processes, Vol.6, p.29, (1989). 29. Weissmantel, C., K. Bewilogua, K. Breuer, D. Dietrich, U. Ebersbach, Ch. Erler , B. Ray and G. Reiss, Thin...C.. K. Bevilogua, D. Dietrich, H.J. Erler , H.J. Hinnenberg, S. Klose, W. Nowick, and G. Reisse, T’hin Solid Film, Vol.72. p. 19, (1980). 37. Spencer...Japanese Journal of Applied Physics, Vol.18, p.1931, (1979). 75. Reisse, G., C. Schurer, D. Ebersbach, K. Bewilogana, K. Breuer, H.-J. Erler , and C

  4. Characterization and Optimization of Mechanical Properties of ABS Parts Manufactured by the Fused Deposition Modelling Process

    Directory of Open Access Journals (Sweden)

    Godfrey C. Onwubolu

    2014-01-01

    Full Text Available While fused deposition modelling (FDM is one of the most used additive manufacturing (AM techniques today due to its ability to manufacture very complex geometries, the major research issues have been to balance ability to produce aesthetically appealing looking products with functionality. In this study, five important process parameters such as layer thickness, part orientation, raster angle, raster width, and air gap have been considered to study their effects on tensile strength of test specimen, using design of experiment (DOE. Using group method of data handling (GMDH, mathematical models relating the response with the process parameters have been developed. Using differential evolution (DE, optimal process parameters have been found to achieve good strength simultaneously for the response. The optimization of the mathematical model realized results in maximized tensile strength. Consequently, the additive manufacturing part produced is improved by optimizing the process parameters. The predicted models obtained show good correlation with the measured values and can be used to generalize prediction for process conditions outside the current study. Results obtained are very promising and hence the approach presented in this paper has practical applications for design and manufacture of parts using additive manufacturing technologies.

  5. Evaluation of the risk of pressure vessel failure due to errors in the manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    Marriott, D.L. (Illinois Univ., Urbana); Beyers, C.J.E.

    1983-01-01

    A pilot study based on the construction of a small pressure vessel is described together with a general safety assessment strategy. It is concluded that the application of safety assessment to a manufacturing process is feasible, and that useful information regarding the improvement of control of such processes can be so derived. The most important contribution is considered to be the development of a systematic strategy for the identification of potential material failure mechanisms in a given manufacturing process. An alternative probability measure is proposed for evaluating risk. This is a subjective measure of the uncertainty of the available information, and has implications for the possible quantification of quality assurance activities.

  6. Adaptive Process Controls and Ultrasonics for High Temperature PEM MEA Manufacture

    Energy Technology Data Exchange (ETDEWEB)

    Walczyk, Daniel F. [Rensselaer Polytechnic Inst., Troy, NY (United States)

    2015-08-26

    The purpose of this 5-year DOE-sponsored project was to address major process bottlenecks associated with fuel cell manufacturing. New technologies were developed to significantly reduce pressing cycle time for high temperature PEM membrane electrode assembly (MEA) through the use of novel, robust ultrasonic (U/S) bonding processes along with low temperature (<100°C) PEM MEAs. In addition, greater manufacturing uniformity and performance was achieved through (a) an investigation into the causes of excessive variation in ultrasonically and thermally bonded MEAs using more diagnostics applied during the entire fabrication and cell build process, and (b) development of rapid, yet simple quality control measurement techniques for use by industry.

  7. Development of pulsed processes for the manufacture of solar cells. [Ion implantation and annealing process

    Energy Technology Data Exchange (ETDEWEB)

    Minnucci, J.A.

    1978-12-01

    This report describes the results of a 1-year program to develop the processes required for low-energy ion implantation for the automated production of silicon solar cells. The program included (1) demonstrating state-of-the-art ion implantation equipment and designing an automated ion implanter, (2) making efforts to improve the performance of ion-implanted solar cells to 16.5 percent AM1, (3) developing a model of the pulse annealing process used in solar cell production, and (4) preparing an economic analysis of the process costs of ion implantation. During the program, phosphorus ions at an energy of 10 keV and dose of 2 x 10/sup 15/ cm/sup -2/ were implanted in silicon solar cells to produce junctions, while boron ions at 25 keV and 5 x 10/sup 15/ cm/sup -2/ were implanted in the cells to produce effective back surface fields. An ion implantation facility with a beam current up to 4 mA and a production throughput of 300 wafers per hour was designed and installed. A design was prepared for a 100-mA, automated implanter with a production capacity of 100 MW/sub e/ per year. A Solar Array Manufacturing Industry Costing Standards (SAMICS) economic analysis of the automated process steps of ion implantation and pulse annealing indicated that junctions can be formed and annealed at a cost of less than 3 cents per watt. The efforts during this program represent a major advancement in developing the automated production of silicon solar cells with efficiencies greater than 16 percent AM1.

  8. Functionality specific excipients influencing manufacturability and/or processing of pharmaceutical dosage forms: a wish list.

    OpenAIRE

    Shireesh Apte

    2016-01-01

    The non-availability of suitable excipients that perform specific functions in manufacturing unit operations or during storage leads to suboptimal processes and formulations. A ‘wish list’ of excipients that may alleviate selected sub-optimal processes and formulations is presented.

  9. Inactivation of the BSE agent by the heat and pressure process for manufacturing gelatine

    NARCIS (Netherlands)

    Grobben, A.H.; Steele, P.J.; Somerville, R.A.; Taylor, D.; Schreuder, B.E.C.

    2005-01-01

    Dietary exposure to the bovine spongiform encephalopathy (BSE) agent is the probable cause of variant Creutzfeldt-Jakob disease in people. The industrial manufacturing process for the production of gelatine and colloidal protein by the heat and pressure process was downscaled accurately and its capa

  10. Business process integration between European manufacturers and transport and logistics service providers

    DEFF Research Database (Denmark)

    Mortensen, Ole; Lemoine, W

    2005-01-01

    The goal of the Supply Chain Management process is to create value for customers, stakeholders and all supply chain members, through the integration of disparate processes like manufacturing flow management, customer service and order fulfillment. However, many firms fail in the path of achieving...

  11. High performance poly(etherketoneketone) (PEKK) composite parts fabricated using Big Area Additive Manufacturing (BAAM) processes

    Energy Technology Data Exchange (ETDEWEB)

    Kunc, Vlastimil [ORNL; Kishore, Vidya [ORNL; Chen, Xun [ORNL; Ajinjeru, Christine [ORNL; Duty, Chad [University of Tennessee (UTK) and Oak Ridge National Laboratory (ORNL); Hassen, Ahmed A [ORNL

    2016-09-01

    ORNL collaborated with Arkema Inc. to investigate poly(etherketoneketone) (PEKK) and its composites as potential feedstock material for Big Area Additive Manufacturing (BAAM) system. In this work thermal and rheological properties were investigated and characterized in order to identify suitable processing conditions and material flow behavior for BAAM process.

  12. Good manufacturing practices (GMP utilized on human blood irradiation process

    Directory of Open Access Journals (Sweden)

    Cláudio Boghi

    2008-01-01

    Full Text Available Irradiation of human blood is used to avoid the TA-GVHD (transfusion-associated graft-versus-host-disease, a rare but devastating adverse effect of leukocytes present in blood components for immunocompetent transfusion recipients. Usually this irradiation practice is performed to a physical elimination of lymphocytes. The implementation of the GMP will assure that the properly dose in a range of 25Gy to 50Gy will be delivered to the blood in the bag collected in a blood tissue bank. The studies to establish the GMP were developed under the guidelines of the standard ISO 11137 - Sterilization of health care products - Requirements for validation and routine control - Radiation sterilization. In this work, two dosimetric systems were used for dose mapping during the studies of irradiator qualification, loading pattern, irradiation process validation and auditing. The CaSO4: Dy dosimeter presented difficulties concerning to uncertainty on dose measurement, stability, trace ability and calibration system. The PMMA and gafchromic dosimetric systems have shown a better performance and were adopted on establishment of GMP procedures. The irradiation tests have been done using a Gammacell 220 Irradiator. The developed GMP can be adapted for different types of gamma irradiators, allowing to set up a quality assurance program for blood irradiation.

  13. Novel fermentation processes for manufacturing plant natural products.

    Science.gov (United States)

    Zhou, Jingwen; Du, Guocheng; Chen, Jian

    2014-02-01

    Microbial production of plant natural products (PNPs), such as terpenoids, flavonoids from renewable carbohydrate feedstocks offers sustainable and economically attractive alternatives to their petroleum-based production. Rapid development of metabolic engineering and synthetic biology of microorganisms shows many advantages to replace the current extraction of these useful high price chemicals from plants. Although few of them were actually applied on a large scale for PNPs production, continuous research on these high-price chemicals and the rapid growing global market of them, show the promising future for the production of these PNPs by microorganisms with a more economic and environmental friendly way. Introduction of novel pathways and optimization of the native cellular processes by metabolic engineering of microorganisms for PNPs production are rapidly expanding its range of cell-factory applications. Here we review recent progress in metabolic engineering of microorganisms for the production of PNPs. Besides, factors restricting the yield improvement and application of lab-scale achievements to industrial applications have also been discussed.

  14. Raman spectroscopy as a process analytical technology for pharmaceutical manufacturing and bioprocessing.

    Science.gov (United States)

    Esmonde-White, Karen A; Cuellar, Maryann; Uerpmann, Carsten; Lenain, Bruno; Lewis, Ian R

    2017-01-01

    Adoption of Quality by Design (QbD) principles, regulatory support of QbD, process analytical technology (PAT), and continuous manufacturing are major factors effecting new approaches to pharmaceutical manufacturing and bioprocessing. In this review, we highlight new technology developments, data analysis models, and applications of Raman spectroscopy, which have expanded the scope of Raman spectroscopy as a process analytical technology. Emerging technologies such as transmission and enhanced reflection Raman, and new approaches to using available technologies, expand the scope of Raman spectroscopy in pharmaceutical manufacturing, and now Raman spectroscopy is successfully integrated into real-time release testing, continuous manufacturing, and statistical process control. Since the last major review of Raman as a pharmaceutical PAT in 2010, many new Raman applications in bioprocessing have emerged. Exciting reports of in situ Raman spectroscopy in bioprocesses complement a growing scientific field of biological and biomedical Raman spectroscopy. Raman spectroscopy has made a positive impact as a process analytical and control tool for pharmaceutical manufacturing and bioprocessing, with demonstrated scientific and financial benefits throughout a product's lifecycle.

  15. The use of LCA for modelling sustainability and environmental impact of manufacturing processes

    Energy Technology Data Exchange (ETDEWEB)

    Culaba, A.; Purvis, M. [Portsmouth Univ. (United Kingdom). Dept. of Mechanical and Manufacturing Engineering

    1995-12-31

    Most industries rely significantly on natural resources for raw materials and energy requirements. As a consequence of manufacturing activities, various pollutants are generated in the process. While effects on the environment can be detrimental, wastes and emissions account for a high percentage loss in the overall material balance. Unless these unnecessary losses are minimized and recovered, the environment would continue to be disadvantaged and long-term supply of raw materials and energy would likewise be affected. The key to the analysis of such problems concerns generalised procedures for the modelling of the sustainable use of resources in manufacturing processes and the development of associated sustainability criteria. This requires identifying the various aspects of manufacturing from the time the raw materials are extracted until they have been processed into products and then used or consumed and finally disposed of. The use of life cycle assessment (LCA) methodology encompasses these analyses and that of the identification of environmental effects associated with every stage of the manufacturing process. The presentation concludes that LCA is a very useful and effective tool in providing planners, legislator and decision-makers with the necessary information on the probable impacts of manufacture on the environment as well as underlying legislation, ecological, health standards and emission limits. (author)

  16. Fit of single tooth zirconia copings: comparison between various manufacturing processes.

    Science.gov (United States)

    Grenade, Charlotte; Mainjot, Amélie; Vanheusden, Alain

    2011-04-01

    Various CAD/CAM processes are commercially available to manufacture zirconia copings. Comparative data on their performance in terms of fit are needed. The purpose of this in vitro study was to compare the internal and marginal fit of single tooth zirconia copings manufactured with a CAD/CAM process (Procera; Nobel Biocare) and a mechanized manufacturing process (Ceramill; Amann Girrbach). Abutments (n=20) prepared in vivo for ceramic crowns served as a template for manufacturing both Procera and Ceramill zirconia copings. Copings were manufactured and cemented (Clearfil Esthetic Cement; Kuraray) on epoxy replicas of stone cast abutments. Specimens were sectioned. Nine measurements were performed for each coping. Over- and under-extended margins were evaluated. Comparisons between the 2 processes were performed with a generalized linear mixed model (α=.05). Internal gap values between Procera and Ceramill groups were not significantly different (P=.13). The mean marginal gap (SD) for Procera copings (51(50) μm) was significantly smaller than for Ceramill (81(66) μm) (P<.005). The percentages of over- and under-extended margins were 43% and 57% for Procera respectively, and 71% and 29% for Ceramill. Within the limitations of this in vitro study, the marginal fit of Procera copings was significantly better than that of Ceramill copings. Furthermore, Procera copings showed a smaller percentage of over-extended margins than did Ceramill copings. Copyright © 2011 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  17. Process Intensification Tools in the Small‐Scale Pharmaceutical Manufacturing of Small Molecules

    DEFF Research Database (Denmark)

    Mitic, Aleksandar; Gernaey, Krist V.

    2015-01-01

    of processes are in a state of change. However, it is important to note that not all processes can be intensified easily, such as slow chemical reactions, processes with solids, slurries, and on the like. This review summarizes applications of promising tools for achieving process intensification in the small......‐scale pharmaceutical manufacturing of so‐called small molecules. The focus is on microwave radiation, microreactors, ultrasounds, and meso‐scale tubular reactors....

  18. Introduction to powder metallurgy processes for titanium manufacturing; Introduccion al procesado pulvimetalurgico del titanio

    Energy Technology Data Exchange (ETDEWEB)

    Esteban, P. G.; Bolzoni, L.; Ruiz-Navas, E. M.; Gordo, E.

    2011-07-01

    The development of new extraction processes to produce titanium in powder form leads Powder Metallurgy to an advantage position among the manufacturing processes for titanium. The cost reduction of base material, coupled with the economy of the powder metallurgy processes, give titanium industry the chance to diversify its products, which could lead to production volumes able to stabilise the price of the metal. This work reviews some of the Powder Metallurgy techniques for the manufacturing of titanium parts, and describes the two typical approaches for titanium manufacturing: Blending Elemental and Prealloyed Powders. Among others, conventional pressing and sintering are described, which are compared with cold and hot isostatic pressing techniques. Real and potential applications are described. (Author) 71 refs.

  19. Business process integration between European manufacturers and transport and logistics service providers

    DEFF Research Database (Denmark)

    Mortensen, Ole; Lemoine, W

    2005-01-01

    The goal of the Supply Chain Management process is to create value for customers, stakeholders and all supply chain members, through the integration of disparate processes like manufacturing flow management, customer service and order fulfillment. However, many firms fail in the path of achieving...... a total integration. This study illustrates, from an empirical point of view, the problems associated to SC integration among European firms operating in global/international markets. The focus is on the relationship between two echelons in the supply chain: manufacturers and their transport and logistics...

  20. The impact of the manufacturing process on the hardness and sensory properties of milk chocolate

    OpenAIRE

    Zarić Danica B.; Pajin Biljana S.; Lončarević Ivana S.; Šoronja-Simović Dragana M.; Šereš Zita I.

    2012-01-01

    The aim of this paper was to examine the impact of the manufacturing process on the textural characteristics and sensory properties of milk chocolate. The research was conducted on the samples of chocolate produced in a ball mill during 30, 60 and 90 minutes of refining, each of them being pre-crystallized at 26, 28 and 30°C. A chocolate mass of identical ingredient composition was also produced using a standard manufacturing process at the same pre-crystallization temperatures. Chocola...

  1. Calculating Method for Influence of Material Flow on Energy Consumption in Steel Manufacturing Process

    Institute of Scientific and Technical Information of China (English)

    YU Qing-bo; LU Zhong-wu; CAI Jiu-ju

    2007-01-01

    From the viewpoint of systems energy conservation, the influences of material flow on its energy consumption in a steel manufacturing process is an important subject. The quantitative analysis of the relationship between material flow and the energy intensity is useful to save energy in steel industry. Based on the concept of standard material flow diagram, all possible situations of ferric material flow in steel manufacturing process are analyzed. The expressions of the influence of material flow deviated from standard material flow diagram on energy consumption are put forward.

  2. Advanced Bio-Based Nanocomposites and Manufacturing Processes

    Science.gov (United States)

    Spinella, Stephen Matthew

    The aim of the PhD thesis concerns with the modification of cellulose nanocrystals (CNCs) via esterification or a radical grafting "from" approach to achieve polymeric nanocomposites of exceptional properties (Chapters 1 to 4). In addition to CNCs modification, other green routes have been introduced in this thesis in order to environmentally friendly polyester-based materials, i.e. Chapters five and six. The second chapter focuses on expanding on a one-pot cellulose acid hydrolysis/Fischer esterification to produce highly compatible CNCs without any organic solvent. It consists of modifying CNCs with acetic- and lactic- acid and exploring how such surface chemistry has an effect of dispersion in the case of polylactide (PLA)-based nanocomposites. The degree of substitution for AA-CNCs and LA-CNCs, determined by FTIR, are 0.12 and 0.13, respectively. PLA-based materials represent the best bioplastics relating to its high stiffness and biodegradability, but suffer from its poor thermal performances, namely its Heat Deflection Temperature (HDT). To improve the HDT of PLA, nanocomposites have been therefore prepared with modified cellulose nanocrystals (CNCs) by melt blending. After blending at 5 wt-% loading of CNCs, LA-CNCs gives superior reinforcement below and above the glass temperature of PLA. An increase in PLA's heat deflection temperature by 10°C and 20°C is achieved by melt-blending PLA with 5 and 20 wt-% LA-CNCs, respectively. Chapter three concerns with expanding this process to a series of hydrophilic and hydrophobic acids yielding functional CNCs for electronic and biomedical applications. Hydrophilic acids include citric-, malonic- and malic acid. Modification with the abovementioned organic acids allows for the introduction of free acids onto the surface of CNCs. Modification with citric-, malonic- and malic- acid is verified by Fourier Transform Infrared Spectroscopy and 13C solid state magic-angle spinning (MAS) NMR experiments. The degree of

  3. Manufacturing process and material selection in concurrent collaborative design of MEMS devices

    Science.gov (United States)

    Zha, Xuan F.; Du, H.

    2003-09-01

    In this paper we present knowledge of an intensive approach and system for selecting suitable manufacturing processes and materials for microelectromechanical systems (MEMS) devices in concurrent collaborative design environment. In the paper, fundamental issues on MEMS manufacturing process and material selection such as concurrent design framework, manufacturing process and material hierarchies, and selection strategy are first addressed. Then, a fuzzy decision support scheme for a multi-criteria decision-making problem is proposed for estimating, ranking and selecting possible manufacturing processes, materials and their combinations. A Web-based prototype advisory system for the MEMS manufacturing process and material selection, WebMEMS-MASS, is developed based on the client-knowledge server architecture and framework to help the designer find good processes and materials for MEMS devices. The system, as one of the important parts of an advanced simulation and modeling tool for MEMS design, is a concept level process and material selection tool, which can be used as a standalone application or a Java applet via the Web. The running sessions of the system are inter-linked with webpages of tutorials and reference pages to explain the facets, fabrication processes and material choices, and calculations and reasoning in selection are performed using process capability and material property data from a remote Web-based database and interactive knowledge base that can be maintained and updated via the Internet. The use of the developed system including operation scenario, use support, and integration with an MEMS collaborative design system is presented. Finally, an illustration example is provided.

  4. Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting-Selection Guidelines.

    Science.gov (United States)

    Gokuldoss, Prashanth Konda; Kolla, Sri; Eckert, Jürgen

    2017-06-19

    Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties.

  5. Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting—Selection Guidelines

    Directory of Open Access Journals (Sweden)

    Prashanth Konda Gokuldoss

    2017-06-01

    Full Text Available Additive manufacturing (AM, also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting for fabricating a specific component with a defined set of material properties.

  6. Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting—Selection Guidelines

    Science.gov (United States)

    Konda Gokuldoss, Prashanth; Kolla, Sri; Eckert, Jürgen

    2017-01-01

    Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties. PMID:28773031

  7. Fundamental Theories and Key Technologies for Smart and Optimal Manufacturing in the Process Industry

    Directory of Open Access Journals (Sweden)

    Feng Qian

    2017-04-01

    Full Text Available Given the significant requirements for transforming and promoting the process industry, we present the major limitations of current petrochemical enterprises, including limitations in decision-making, production operation, efficiency and security, information integration, and so forth. To promote a vision of the process industry with efficient, green, and smart production, modern information technology should be utilized throughout the entire optimization process for production, management, and marketing. To focus on smart equipment in manufacturing processes, as well as on the adaptive intelligent optimization of the manufacturing process, operating mode, and supply chain management, we put forward several key scientific problems in engineering in a demand-driven and application-oriented manner, namely: ① intelligent sensing and integration of all process information, including production and management information; ② collaborative decision-making in the supply chain, industry chain, and value chain, driven by knowledge; ③ cooperative control and optimization of plant-wide production processes via human-cyber-physical interaction; and ④ life-cycle assessments for safety and environmental footprint monitoring, in addition to tracing analysis and risk control. In order to solve these limitations and core scientific problems, we further present fundamental theories and key technologies for smart and optimal manufacturing in the process industry. Although this paper discusses the process industry in China, the conclusions in this paper can be extended to the process industry around the world.

  8. Structural and morphological approach of Co-Cr dental alloys processed by alternative manufacturing technologies

    Science.gov (United States)

    Porojan, Sorin; Bîrdeanu, Mihaela; Savencu, Cristina; Porojan, Liliana

    2017-08-01

    The integration of digitalized processing technologies in traditional dental restorations manufacturing is an emerging application. The objective of this study was to identify the different structural and morphological characteristics of Co-Cr dental alloys processed by alternative manufacturing techniques in order to understand the influence of microstructure on restorations properties and their clinical behavior. Metallic specimens made of Co-Cr dental alloys were prepared using traditional casting (CST), and computerized milling (MIL), selective laser sintering (SLS) and selective laser melting (SLM). The structural information of the samples was obtained by X-ray diffraction, the morphology and the topography of the samples were investigated by Scanning Electron Microscopy and Atomic Force Microscope. Given that the microstructure was significantly different, further differences in the clinical behavior of prosthetic restorations manufactured using additive techniques are anticipated.

  9. Manufacturing and Process-based Property Analysis of Textile-Reinforced Thermoplastic Spacer Composites

    Science.gov (United States)

    Hufenbach, Werner; Adam, Frank; Füßel, René; Krahl, Michael; Weck, Daniel

    2012-12-01

    Novel woven spacer fabrics based on hybrid yarns are suitable for an efficient fabrication of three-dimensional composite structures in high volume production. In this paper, an innovative manufacturing process with short cycle times and high automatisation is introduced for textile-reinforced thermoplastic spacer structures suited for bending load cases. The different process steps hybrid yarn fabrication, weaving technology for three-dimensional textile preforms and consolidation with unique kinematics and hot pressing technology are described in detail. The bending properties of the manufactured spacer structures are evaluated by means of experiments as well as finite element simulations. Numerical parametric studies are performed in order to validate the influence of manufacturing tolerances on the bending stiffness of the spacer structures.

  10. Procurement process in a manufacturing company in international environment

    OpenAIRE

    Skála, Ondřej

    2008-01-01

    The diploma thesis deals with procurement process and ensuring of sources in a manufacturing company. The thesis is split into two parts. The first theoretical one deals with importance of procurement in creating economic value in a company, defines procurement, its goals and factors influencing it, describes procurement process, i.e. strategic sourcing, operational purchasing, procurement controlling, supplier relationship management, and procurement process support by IS/ICT. The second pra...

  11. Simulation based energy-resource efficient manufacturing integrated with in-process virtual management

    Science.gov (United States)

    Katchasuwanmanee, Kanet; Cheng, Kai; Bateman, Richard

    2016-09-01

    As energy efficiency is one of the key essentials towards sustainability, the development of an energy-resource efficient manufacturing system is among the great challenges facing the current industry. Meanwhile, the availability of advanced technological innovation has created more complex manufacturing systems that involve a large variety of processes and machines serving different functions. To extend the limited knowledge on energy-efficient scheduling, the research presented in this paper attempts to model the production schedule at an operation process by considering the balance of energy consumption reduction in production, production work flow (productivity) and quality. An innovative systematic approach to manufacturing energy-resource efficiency is proposed with the virtual simulation as a predictive modelling enabler, which provides real-time manufacturing monitoring, virtual displays and decision-makings and consequentially an analytical and multidimensional correlation analysis on interdependent relationships among energy consumption, work flow and quality errors. The regression analysis results demonstrate positive relationships between the work flow and quality errors and the work flow and energy consumption. When production scheduling is controlled through optimization of work flow, quality errors and overall energy consumption, the energy-resource efficiency can be achieved in the production. Together, this proposed multidimensional modelling and analysis approach provides optimal conditions for the production scheduling at the manufacturing system by taking account of production quality, energy consumption and resource efficiency, which can lead to the key competitive advantages and sustainability of the system operations in the industry.

  12. Chemical profiling and gene expression profiling during the manufacturing process of Taiwan oolong tea "Oriental Beauty".

    Science.gov (United States)

    Cho, Jeong-Yong; Mizutani, Masaharu; Shimizu, Bun-ichi; Kinoshita, Tomomi; Ogura, Miharu; Tokoro, Kazuhiko; Lin, Mu-Lien; Sakata, Kanzo

    2007-06-01

    Oriental Beauty, which is made from tea leaves infested by the tea green leafhopper (Jacobiasca formosana) in Taiwan, has a unique aroma like ripe fruits and honey. To determine what occurs in the tea leaves during the oolong tea manufacturing process, the gene expression profiles and the chemical profiles were investigated. Tea samples were prepared from Camellia sinensis var. sinensis cv. Chin-shin Dah-pang while the tea leaves were attacked by the insect. The main volatile compounds, such as linalool-oxides, benzyl alcohol, 2-phenylethanol, and 2,6-dimethylocta-3,7-diene-2,6-diol, increased during manufacture. The gene expression profiles during manufacture were analyzed by differential screening between fresh leaves and tea leaves of the first turn over. Many up-regulated transcripts were found to encode various proteins homologous to stress response proteins. Accordingly, the endogenous contents of abscisic acid and raffinose increased during manufacture. Thus the traditional manufacturing method is a unique process that utilizes plant defense responses to elevate the production of volatile compounds and other metabolites.

  13. Technological review of the HRP manufacturing process R and D activity

    Energy Technology Data Exchange (ETDEWEB)

    Visca, Eliseo, E-mail: eliseo.visca@enea.it [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, Via E. Fermi 45, IT-00044 Frascati (Italy); Pizzuto, A. [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, Via E. Fermi 45, IT-00044 Frascati (Italy); Gavila, P.; Riccardi, B. [Fusion For Energy, C. Josep Pla 2, ES-08019 Barcelona (Spain); Roccella, S. [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, Via E. Fermi 45, IT-00044 Frascati (Italy); Candura, D.; Sanguinetti, G.P. [Ansaldo Nucleare S.p.A., Corso Perrone 25, IT-16121 Genova (Italy)

    2013-10-15

    Highlights: • R and D activities for the manufacturing of ITER divertor high heat flux plasma-facing components (HHFC). • ENEA and Ansaldo have jointly manufactured several actively cooled monoblock mock-ups and prototypical components. • Successful manufacturing by HRP (hot radial pressing) and PBC (pre-brazed casting) of both W and CFC armoured small and medium scale mockups. • ENEA-ANSALDO participate to the European programme for the qualification of the manufacturing technology for the ITER divertor IVT. • A qualification divertor inner vertical target prototype successfully tested at ITER relevant thermal heat fluxes. -- Abstract: ENEA and Ansaldo Nucleare S.p.A. have been deeply involved in the European International Thermonuclear Experimental Reactor (ITER) R and D activities for the manufacturing of high heat flux plasma-facing components (HHFC), and in particular for the inner vertical target (IVT) of the ITER divertor. This component has to be manufactured by using both armour and structural materials whose properties are defined by ITER. Their physical properties prevent the use of standard joining techniques. The reference armour materials are tungsten and carbon/carbon fibre composite (CFC). The cooling pipe is made of copper alloy (CuCrZr-IG). During the last years ENEA and Ansaldo have jointly manufactured several actively cooled monoblock mock-ups and prototypical components of different length, geometry and materials, by using innovative processes: HRP (hot radial pressing) and PBC (pre-brazed casting). The history of the technical issues solved during the R and D phase and the improvements implemented to the assembling tools and equipments are reviewed in the paper together with the testing results. The optimization of the processes started from the successful manufacturing of both W and CFC armoured small scale mockups thermal fatigue tested in the worst ITER operating condition (20 MW/m{sup 2}) through the achievement of record

  14. Studies in process modeling, design, monitoring, and control, with applications to polymer composites manufacturing

    Science.gov (United States)

    Srinivasagupta, Deepak

    2002-01-01

    High material and manufacturing costs have hindered the introduction of advanced polymer composite materials into mainstream civilian applications such as automotive. Even though high-fidelity models for several polymer composite manufacturing processes have become available over the past several years and offer significant benefits in manufacturing cost reduction, concerns about their inflexibility and maintenance has adversely affected their widespread usage. This research seeks to advance process modeling and design in polymer composites manufacturing to address these concerns. Other more general issues in measurement validation and distributed control are also addressed. Using a rigorous 3-D model of the injected pultrusion (IP) process validated recently, an algorithm was developed for process and equipment design with integrated economic, operability and environmental considerations. The optimum design promised enhanced throughput as well as reduction in the time and expenses of the current purely experimental approaches. Scale-up issues in IP were analyzed, and refinements to overcome some drawbacks in the model were suggested. The process model was then extended to simulate the co-injection resin transfer molding (CIRTM) process used for manufacture of foam-core sandwich composites. A 1-D isothermal model for real-time control was also developed. Process optimization using these models and experimental parametric studies increased the debond fracture toughness of sandwiches by 78% over current technology. To ensure the availability of validated measurements from process instrumentation, a novel in-situ sensor modeling approach to sensor validation was proposed. Both active and passive, time and frequency domain techniques were developed, and experimentally verified using temperature and flow sensors. A model-based dynamic estimator to predict the true measurement online was also validated. The effect of network communication delay on stability and control

  15. PERFORMANCE EVALUATION METHOD FOR BUSINESS PROCESS OF MACHINERY MANUFACTURER BASED ON DEA/AHP HYBRID MODEL

    Institute of Scientific and Technical Information of China (English)

    WANG Ting; YI Shuping; YANG Yuanzhao

    2007-01-01

    A set of indices for performance evaluation for business processes with multiple inputs and multiple outputs is proposed, which are found in machinery manufacturers. Based on the traditional methods of data envelopment analysis (DEA) and analytical hierarchical process (AHP), a hybrid model called DEA/AHP model is proposed to deal with the evaluation of business process performance. With the proposed method, the DEA is firstly used to develop a pairwise comparison matrix, and then the AHP is applied to evaluate the performance of business process using the pairwise comparison matrix. The significant advantage of this hybrid model is the use of objective data instead of subjective human judgment for performance evaluation. In the case study, a project of business process reengineering (BPR) with a hydraulic machinery manufacturer is used to demonstrate the effectiveness of the DEA/AHP model.

  16. Process Control and Development for Ultrasonic Additive Manufacturing with Embedded Fibers

    Science.gov (United States)

    Hehr, Adam J.

    Ultrasonic additive manufacturing (UAM) is a recent additive manufacturing technology which combines ultrasonic metal welding, CNC machining, and mechanized foil layering to create large gapless near net-shape metallic parts. The process has been attracting much attention lately due to its low formation temperature, the capability to join dissimilar metals, and the ability to create complex design features not possible with traditional subtractive processes alone. These process attributes enable light-weighting of structures and components in an unprecedented way. However, UAM is currently limited to niche areas due to the lack of quality tracking and inadequate scientific understanding of the process. As a result, this thesis work is focused on improving both component quality tracking and process understanding through the use of average electrical power input to the welder. Additionally, the understanding and application space of embedding fibers into metals using UAM is investigated, with particular focus on NiTi shape memory alloy fibers.

  17. Towards an integration of process planning and production planning and control for flexible manufacturing systems

    NARCIS (Netherlands)

    Gaalman, GJC; Slomp, J; Suresh, NC

    1999-01-01

    This introduction article attempts to present some major issues relating to the integration of process planning and production planning and control (PPC) for flexible manufacturing systems (FMSs). It shows that the performance of an FMS can be significantly improved and FMS capabilities more effecti

  18. Towards an integration of process planning and production planning and control for flexible manufacturing systems

    NARCIS (Netherlands)

    Gaalman, GJC; Slomp, J; Suresh, NC

    This introduction article attempts to present some major issues relating to the integration of process planning and production planning and control (PPC) for flexible manufacturing systems (FMSs). It shows that the performance of an FMS can be significantly improved and FMS capabilities more

  19. End mill tools integration in CNC machining for rapid manufacturing processes: simulation studies

    Directory of Open Access Journals (Sweden)

    Muhammed Nafis Osman Zahid

    2015-01-01

    Full Text Available Computer numerical controlled (CNC machining has been recognized as a manufacturing process that is capable of producing metal parts with high precision and reliable quality, whereas many additive manufacturing methods are less capable in these respects. The introduction of a new layer-removal methodology that utilizes an indexing device to clamp the workpiece can be used to extend CNC applications into the realm of rapid manufacturing (CNC-RM processes. This study aims to improve the implementation of CNC machining for RM by formulating a distinct approach to integrate end mill tools during finishing processes. A main objective is to enhance process efficiency by minimizing the staircasing effect of layer removal so as to improve the quality of machined parts. In order to achieve this, different types of end mill tools are introduced to cater for specific part surfaces during finishing operations. Virtual machining simulations are executed to verify the method and the implications. The findings indicate the advantages of the approach in terms of cutting time and excess volume left on the parts. It is shown that using different tools for finishing operations will improve the capabilities of CNC machining for rapid manufacturing applications.

  20. 16 CFR 303.33 - Country where textile fiber products are processed or manufactured.

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Country where textile fiber products are... UNDER SPECIFIC ACTS OF CONGRESS RULES AND REGULATIONS UNDER THE TEXTILE FIBER PRODUCTS IDENTIFICATION ACT § 303.33 Country where textile fiber products are processed or manufactured. (a) In addition...

  1. 27 CFR 40.1 - Manufacture of tobacco products, cigarette papers and tubes, and processed tobacco.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 2 2010-04-01 2010-04-01 false Manufacture of tobacco products, cigarette papers and tubes, and processed tobacco. 40.1 Section 40.1 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY (CONTINUED)...

  2. Interrelation of chemistry and process design in biodiesel manufacturing by heterogeneous catalysis

    NARCIS (Netherlands)

    Dimian, A.C.; Srokol, Z.W.; Mittelmeijer-Hazeleger, M.C.; Rothenberg, G.

    2010-01-01

    The pros and cons of using heterogeneous catalysis for biodiesel manufacturing are introduced, and explained from a chemistry and engineering viewpoint. Transesterification reactions of various feed types are then compared in batch and continuous process operation modes. The results show that the

  3. Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials

    Energy Technology Data Exchange (ETDEWEB)

    Industrial Technologies Program

    2011-01-05

    This brochure describes the 31 R&D projects that AMO supports to accelerate the commercial manufacture and use of nanomaterials for enhanced energy efficiency. These cost-shared projects seek to exploit the unique properties of nanomaterials to improve the functionality of industrial processes and products.

  4. Unveiling the fungal mycobiota present throughout the cork stopper manufacturing process

    NARCIS (Netherlands)

    Barreto, M.C.; Houbraken, J.; Samson, R.A.; Brito, D.; Gadanho, M.; San Romão, M.V.

    2012-01-01

    A particular fungal population is present in the main stages of the manufacturing process of cork discs. Its diversity was studied using both dependent (isolation) and independent culture methods (denaturing gel gradient electrophoresis and cloning of the ITS1-5.8S-ITS2 region). The mycobiota in the

  5. 16 CFR 300.25 - Country where wool products are processed or manufactured.

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Country where wool products are processed or manufactured. 300.25 Section 300.25 Commercial Practices FEDERAL TRADE COMMISSION REGULATIONS UNDER SPECIFIC ACTS OF CONGRESS RULES AND REGULATIONS UNDER THE WOOL PRODUCTS LABELING ACT OF 1939 Labeling § 300.25 Country where wool products...

  6. Diagnosis of Multiple Fixture Faults in Multiple-Station Manufacturing Processes Based on State Space Approach

    Institute of Scientific and Technical Information of China (English)

    田兆青; 来新民; 林忠钦

    2004-01-01

    Dimensional quality is one of the most critical challenges in industries, which uses the multistage manufacturing process (MMP) such as assembly and machining for automotive and aerospace industries. According to investigations, fixture faults accounted for 72% of all the dimensional faults. Previous studies focused on only one fault or multiple faults occurred in one station or one fault in multiple stations, but these cases rarely appear in the real manufacturing. This paper presents a method for diagnosis of multiple fixture faults in the multi-station manufacturing process. The proposed method is based on the state space model of the MMP processes, which carries the information of the fixture layout geometry and sensor position. To identify the root cause, three continuous steps were used: a) development of the state space model and the construction of the statistics variables on offline mode, b) measurement of the coordinate measuring machines data on online mode and calculation of the statistics variables, and c) diagnostic algorithm for identifying the root cause. The presented paper integrates the state space model of the manufacturing processes and hypothesis test considering the impact of the measure noises. A case study verifies the proposed method.

  7. Biocompatibility of hydroxyapatite scaffolds processed by lithography-based additive manufacturing.

    Science.gov (United States)

    Tesavibul, Passakorn; Chantaweroad, Surapol; Laohaprapanon, Apinya; Channasanon, Somruethai; Uppanan, Paweena; Tanodekaew, Siriporn; Chalermkarnnon, Prasert; Sitthiseripratip, Kriskrai

    2015-01-01

    The fabrication of hydroxyapatite scaffolds for bone tissue engineering applications by using lithography-based additive manufacturing techniques has been introduced due to the abilities to control porous structures with suitable resolutions. In this research, the use of hydroxyapatite cellular structures, which are processed by lithography-based additive manufacturing machine, as a bone tissue engineering scaffold was investigated. The utilization of digital light processing system for additive manufacturing machine in laboratory scale was performed in order to fabricate the hydroxyapatite scaffold, of which biocompatibilities were eventually evaluated by direct contact and cell-culturing tests. In addition, the density and compressive strength of the scaffolds were also characterized. The results show that the hydroxyapatite scaffold at 77% of porosity with 91% of theoretical density and 0.36 MPa of the compressive strength are able to be processed. In comparison with a conventionally sintered hydroxyapatite, the scaffold did not present any cytotoxic signs while the viability of cells at 95.1% was reported. After 14 days of cell-culturing tests, the scaffold was able to be attached by pre-osteoblasts (MC3T3-E1) leading to cell proliferation and differentiation. The hydroxyapatite scaffold for bone tissue engineering was able to be processed by the lithography-based additive manufacturing machine while the biocompatibilities were also confirmed.

  8. Apparatus and method for converting biomass to feedstock for biofuel and biochemical manufacturing processes

    Science.gov (United States)

    Kania, John; Qiao, Ming; Woods, Elizabeth M.; Cortright, Randy D.; Myren, Paul

    2015-12-15

    The present invention includes improved systems and methods for producing biomass-derived feedstocks for biofuel and biochemical manufacturing processes. The systems and methods use components that are capable of transferring relatively high concentrations of solid biomass utilizing pressure variations between vessels, and allows for the recovery and recycling of heterogeneous catalyst materials.

  9. Manufacturing Processes: New Methods for the "Materials Age." Resources in Technology.

    Science.gov (United States)

    Technology Teacher, 1990

    1990-01-01

    To make the best use of new materials developed for everything from computers to artificial hearts to more fuel-efficient cars, improved materials syntheses and manufacturing processes are needed. This instructional module includes teacher materials, a student quiz, and possible student outcomes. (JOW)

  10. Materials, Processes and Manufacturing in Ares 1 Upper Stage: Integration with Systems Design and Development

    Science.gov (United States)

    Bhat, Biliyar N.

    2008-01-01

    Ares I Crew Launch Vehicle Upper Stage is designed and developed based on sound systems engineering principles. Systems Engineering starts with Concept of Operations and Mission requirements, which in turn determine the launch system architecture and its performance requirements. The Ares I-Upper Stage is designed and developed to meet these requirements. Designers depend on the support from materials, processes and manufacturing during the design, development and verification of subsystems and components. The requirements relative to reliability, safety, operability and availability are also dependent on materials availability, characterization, process maturation and vendor support. This paper discusses the roles and responsibilities of materials and manufacturing engineering during the various phases of Ares IUS development, including design and analysis, hardware development, test and verification. Emphasis is placed how materials, processes and manufacturing support is integrated over the Upper Stage Project, both horizontally and vertically. In addition, the paper describes the approach used to ensure compliance with materials, processes, and manufacturing requirements during the project cycle, with focus on hardware systems design and development.

  11. Modeling printed circuit board curvature in relation to manufacturing process steps

    NARCIS (Netherlands)

    Schuerink, G.A.; Slomp, M.; Wits, Wessel Willems; Legtenberg, R.; Legtenberg, R.; Kappel, E.A.

    2013-01-01

    This paper presents an analytical method to predict deformations of Printed Circuit Boards (PCBs) in relation to their manufacturing process steps. Classical Lamination Theory (CLT) is used as a basis. The model tracks internal stresses and includes the results of subsequent production steps, such a

  12. Media milling process optimization for manufacture of drug nanoparticles using design of experiments (DOE).

    Science.gov (United States)

    Nekkanti, Vijaykumar; Marwah, Ashwani; Pillai, Raviraj

    2015-01-01

    Design of experiments (DOE), a component of Quality by Design (QbD), is systematic and simultaneous evaluation of process variables to develop a product with predetermined quality attributes. This article presents a case study to understand the effects of process variables in a bead milling process used for manufacture of drug nanoparticles. Experiments were designed and results were computed according to a 3-factor, 3-level face-centered central composite design (CCD). The factors investigated were motor speed, pump speed and bead volume. Responses analyzed for evaluating these effects and interactions were milling time, particle size and process yield. Process validation batches were executed using the optimum process conditions obtained from software Design-Expert® to evaluate both the repeatability and reproducibility of bead milling technique. Milling time was optimized to <5 h to obtain the desired particle size (d90 < 400 nm). The desirability function used to optimize the response variables and observed responses were in agreement with experimental values. These results demonstrated the reliability of selected model for manufacture of drug nanoparticles with predictable quality attributes. The optimization of bead milling process variables by applying DOE resulted in considerable decrease in milling time to achieve the desired particle size. The study indicates the applicability of DOE approach to optimize critical process parameters in the manufacture of drug nanoparticles.

  13. Advanced Process Chains for Prototyping and Pilot Production based on Additive Manufacturing

    DEFF Research Database (Denmark)

    Mischkot, Michael

    2015-01-01

    For many years, Additive Manufacturing (AM) has been a well-established production technology used mainly for rapid prototyping. But the need for increased flexibility and economic low volume production led to the discovery of Additive Manufacturing as a suitable fabrication technique (Mellor 2013...... and better parts functionality (Ponche 2014). Also, the use of AM ma-chines for spare parts can potentially reduce costs and downtime, and lead to a higher robustness to supply chain disruptions (Khajavi 2013). Control and optimization of the involved process chains are crucial for a fast and robust...

  14. CONCEPT OF ECODESIGN APPLIED TO THE DESIGN AND PROCESSES EQUIPMENT MANUFACTURING

    Directory of Open Access Journals (Sweden)

    Andra-Raluca DABIJA

    2012-11-01

    Full Text Available The Ecodesign concept involves the integration of product design in the work of the environmental component that is integrated with other components such as: management costs, technical performance, customer requirements. Environmental conditions must be applied throughout all phases of product life cycle (conception, design, manufacturing, transportation, use and disposal, the product or service on the packaging. This paper deals with the issue of applying the concept of Ecodesign in the design process and equipment design and manufacturing technology in the field of machine building.

  15. DEVELOPMENT OF LOW-COST MANUFACTURING PROCESSES FOR PLANAR, MULTILAYER SOLID OXIDE FUEL CELL ELEMENTS

    Energy Technology Data Exchange (ETDEWEB)

    Scott Swartz; Matthew Seabaugh; William Dawson; Harlan Anderson; Tim Armstrong; Michael Cobb; Kirby Meacham; James Stephan; Russell Bennett; Bob Remick; Chuck Sishtla; Scott Barnett; John Lannutti

    2004-06-12

    This report summarizes the results of a four-year project, entitled, ''Low-Cost Manufacturing Of Multilayer Ceramic Fuel Cells'', jointly funded by the U.S. Department of Energy, the State of Ohio, and by project participants. The project was led by NexTech Materials, Ltd., with subcontracting support provided by University of Missouri-Rolla, Michael A. Cobb & Co., Advanced Materials Technologies, Inc., Edison Materials Technology Center, Gas Technology Institute, Northwestern University, and The Ohio State University. Oak Ridge National Laboratory, though not formally a subcontractor on the program, supported the effort with separate DOE funding. The objective of the program was to develop advanced manufacturing technologies for making solid oxide fuel cell components that are more economical and reliable for a variety of applications. The program was carried out in three phases. In the Phase I effort, several manufacturing approaches were considered and subjected to detailed assessments of manufacturability and development risk. Estimated manufacturing costs for 5-kW stacks were in the range of $139/kW to $179/kW. The risk assessment identified a number of technical issues that would need to be considered during development. Phase II development work focused on development of planar solid oxide fuel cell elements, using a number of ceramic manufacturing methods, including tape casting, colloidal-spray deposition, screen printing, spin-coating, and sintering. Several processes were successfully established for fabrication of anode-supported, thin-film electrolyte cells, with performance levels at or near the state-of-the-art. The work in Phase III involved scale-up of cell manufacturing methods, development of non-destructive evaluation methods, and comprehensive electrical and electrochemical testing of solid oxide fuel cell materials and components.

  16. Final Rule to Reduce Toxic Air Emissions from Asphalt Processing and Asphalt Roofing Manufacturing Facilities Fact Sheet

    Science.gov (United States)

    This page contains a February 2003 fact sheet with information regarding the National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Asphalt Processing and Asphalt Roofing Manufacturing.

  17. Media fill for validation of a good manufacturing practice-compliant cell production process.

    Science.gov (United States)

    Serra, Marta; Roseti, Livia; Bassi, Alessandra

    2015-01-01

    According to the European Regulation EC 1394/2007, the clinical use of Advanced Therapy Medicinal Products, such as Human Bone Marrow Mesenchymal Stem Cells expanded for the regeneration of bone tissue or Chondrocytes for Autologous Implantation, requires the development of a process in compliance with the Good Manufacturing Practices. The Media Fill test, consisting of a simulation of the expansion process by using a microbial growth medium instead of the cells, is considered one of the most effective ways to validate a cell production process. Such simulation, in fact, allows to identify any weakness in production that can lead to microbiological contamination of the final cell product as well as qualifying operators. Here, we report the critical aspects concerning the design of a Media Fill test to be used as a tool for the further validation of the sterility of a cell-based Good Manufacturing Practice-compliant production process.

  18. An Adaptive Maintenance Model Oriented to Process Environment of the Manufacturing Systems

    Directory of Open Access Journals (Sweden)

    Xun Gong

    2014-01-01

    Full Text Available We explored an adaptive maintenance model of the process environment to diagnose progressive faults in manufacturing systems. Progressive faults are usually caused by deterioration of the operating environment or aging and show stochastic properties. Many researchers have reported how to detect faults on the machine body in manufacturing systems. However, little research has been conducted on the process environment which causes progressive faults. To tackle this problem, we explored an adaptive maintenance model to detect progressive faults and repair the process environment on the E-repair location. When a difference of the environmental factor state is detected, it will combine the transcription factor and the state enzyme to locate fault source. Then the comprehensive maintenance program is derived to repair the operating environment while eliminating progressive faults. For the purpose of validation, this model was implemented on the process environment of the air separation plant. And the simulation experiments validated the feasibility and effectiveness of this method.

  19. Numerical and experimental analyses of resin infusion manufacturing processes of composite materials

    CERN Document Server

    Wang, Peng; Molimard, Jérôme; Vautrin, Alain; Minni, Jean-Christophe; 10.1177/0021998311421990

    2012-01-01

    Liquid resin infusion (LRI) processes are promising manufacturing routes to produce large, thick, or complex structural parts. They are based on the resin flow induced, across its thickness, by a pressure applied onto a preform/resin stacking. However, both thickness and fiber volume fraction of the final piece are not well controlled since they result from complex mechanisms which drive the transient mechanical equilibrium leading to the final geometrical configuration. In order to optimize both design and manufacturing parameters, but also to monitor the LRI process, an isothermal numerical model has been developed which describes the mechanical interaction between the deformations of the porous medium and the resin flow during infusion.1, 2 With this numerical model, it is possible to investigate the LRI process of classical industrial part shapes. To validate the numerical model, first in 2D, and to improve the knowledge of the LRI process, this study details a comparison between numerical simulations and...

  20. Conventional and Innovative Processing of Milk for Yogurt Manufacture; Development of Texture and Flavor: A Review

    Science.gov (United States)

    Sfakianakis, Panagiotis; Tzia, Constatnina

    2014-01-01

    Milk and yogurt are important elements of the human diet, due to their high nutritional value and their appealing sensory properties. During milk processing (homogenization, pasteurization) and further yogurt manufacture (fermentation) physicochemical changes occur that affect the flavor and texture of these products while the development of standardized processes contributes to the development of desirable textural and flavor characteristics. The processes that take place during milk processing and yogurt manufacture with conventional industrial methods, as well as with innovative methods currently proposed (ultra-high pressure, ultrasound, microfluidization, pulsed electric fields), and their effect on the texture and flavor of the final conventional or probiotic/prebiotic products will be presented in this review.

  1. Conventional and Innovative Processing of Milk for Yogurt Manufacture; Development of Texture and Flavor: A Review.

    Science.gov (United States)

    Sfakianakis, Panagiotis; Tzia, Constatnina

    2014-03-11

    Milk and yogurt are important elements of the human diet, due to their high nutritional value and their appealing sensory properties. During milk processing (homogenization, pasteurization) and further yogurt manufacture (fermentation) physicochemical changes occur that affect the flavor and texture of these products while the development of standardized processes contributes to the development of desirable textural and flavor characteristics. The processes that take place during milk processing and yogurt manufacture with conventional industrial methods, as well as with innovative methods currently proposed (ultra-high pressure, ultrasound, microfluidization, pulsed electric fields), and their effect on the texture and flavor of the final conventional or probiotic/prebiotic products will be presented in this review.

  2. Conventional and Innovative Processing of Milk for Yogurt Manufacture; Development of Texture and Flavor: A Review

    Directory of Open Access Journals (Sweden)

    Panagiotis Sfakianakis

    2014-03-01

    Full Text Available Milk and yogurt are important elements of the human diet, due to their high nutritional value and their appealing sensory properties. During milk processing (homogenization, pasteurization and further yogurt manufacture (fermentation physicochemical changes occur that affect the flavor and texture of these products while the development of standardized processes contributes to the development of desirable textural and flavor characteristics. The processes that take place during milk processing and yogurt manufacture with conventional industrial methods, as well as with innovative methods currently proposed (ultra-high pressure, ultrasound, microfluidization, pulsed electric fields, and their effect on the texture and flavor of the final conventional or probiotic/prebiotic products will be presented in this review.

  3. Fracture strength of GaAs solar cells as a function of manufacturing process steps

    Science.gov (United States)

    Chen, C. P.; Leipold, M. H.

    1985-01-01

    Fracture of single crystal GaAs substrate during the solar cell processing is an important factor in solar cell yield and cost. Fracture mechanics technique was utilized to evaluate cell cracking characteristics and changes in fracture strength of GaAs solar cells in a present state-of-the-art of manufacturing process for GaAs solar cells from wafer to complete cell of a typical production line. Considerable change in the fracture strength of GaAs solar cells as a function of cell processing was found. The strength data were described by Weibull statistical analysis and can be interpreted with the change of flaw distribution of each of the manufacturing process steps.

  4. Development and demonstration of manufacturing processes for fabricating graphite/LARC 160 polyimide structural elements

    Science.gov (United States)

    Frost, R. K.; Jones, J. S.; Dynes, P. J.; Wykes, D. H.

    1981-01-01

    The development and demonstration of manufacturing technologies for the structural application of Celion graphite/LARC-160 polyimide composite material is discussed. Process development and fabrication of demonstration components are discussed. Process development included establishing quality assurance of the basic composite material and processing, nondestructive inspection of fabricated components, developing processes for specific structural forms, and qualification of processes through mechanical testing. Demonstration components were fabricated. The demonstration components consisted of flat laminates, skin/stringer panels, honeycomb panels, chopped fiber compression moldings, and a technology demonstrator segment (TDS) representative of the space shuttle aft body flap.

  5. Selected applications of photothermal and photoluminescence heterodyne techniques for process control in silicon wafer manufacturing

    Science.gov (United States)

    Ehlert, Andreas; Kerstan, Michael; Lundt, Holger; Huber, Anton; Helmreich, Dieter; Geiler, Hans-Dieter; Karge, Harald; Wagner, Matthias

    1997-02-01

    Two noncontact laser-based heterodyne techniques, photothermal heterodyne (PTH) and photoluminescence heterodyne (PLH), are introduced and applied to processing and quality control in silicon wafer manufacturing. The crystallographic characteristics of process-induced defects in silicon wafers are suitable for the application of PTH and PLH techniques, which are demonstrated on selected examples from different steps of silicon wafer production. Both PLH and PTH techniques meet the demand for nondestructive and on-line-suitable measurement in the semiconductor industry.

  6. Internet enabled modelling of extended manufacturing enterprises using the process based techniques

    OpenAIRE

    Cheng, K; Popov, Y

    2004-01-01

    The paper presents the preliminary results of an ongoing research project on Internet enabled process-based modelling of extended manufacturing enterprises. It is proposed to apply the Open System Architecture for CIM (CIMOSA) modelling framework alongside with object-oriented Petri Net models of enterprise processes and object-oriented techniques for extended enterprises modelling. The main features of the proposed approach are described and some components discussed. Elementary examples of ...

  7. PLM Process and Information Mapping for Mass Customization Based on Additive Manufacturing

    OpenAIRE

    Senzi Zancul, Eduardo,; Delage e Silva, Gabriel; Durão, Luiz,; Rocha, Alexandre,

    2015-01-01

    Part 15: PLM Processes and Applications; International audience; Mass customization (MC) aims to support product individualization while maintaining scale advantages. There are different options to allow individual client influence throughout the product production process. Most efforts to bring the customer closer to manufacturing of their customized product are concentrated in the assembly stage, given the complexity to consider individual needs since design. Emerging information management...

  8. Using artificial neural networks to model extrusion processes for the manufacturing of polymeric micro-tubes

    Science.gov (United States)

    Mekras, N.; Artemakis, I.

    2012-09-01

    In this paper a methodology and an application example are presented aiming to show how Artificial Neural Networks (ANNs) can be used to model manufacturing processes when mathematical models are missing or are not applicable e.g. due to the micro- & nano-scaling, due to non-conventional processes, etc. Besides the ANNs methodology, the results of a Software System developed will be presented, which was used to create ANNs models for micro & nano manufacturing processes. More specifically results of a specific application example will be presented, concerning the modeling of extrusion processes for polymeric micro-tubes. ANNs models are capable for modeling manufacturing processes as far as adequate experimental and/or historical data of processes' inputs & outputs are available for their training. The POLYTUBES ANNs models have been trained and tested with experimental data records of process' inputs and outputs concerning a micro-extrusion process of polymeric micro-tubes for several materials such as: COC, PC, PET, PETG, PP and PVDF. The main ANN model of the extrusion application example has 3 inputs and 9 outputs. The inputs are: tube's inner & outer diameters, and the material density. The model outputs are 9 process parameters, which correspond to the specific inputs e.g. process temperature, die inner & outer diameters, extrusion pressure, draw speed etc. The training of the ANN model was completed, when the errors for the model's outputs, which expressed the difference between the training target values and the ANNs outputs, were minimized to acceptable levels. After the training, the micro-extrusion ANN is capable to simulate the process and can be used to calculate model's outputs, which are the process parameters for any new set of inputs. By this way a satisfactory functional approximation of the whole process is achieved. This research work has been supported by the EU FP7 NMP project POLYTUBES.

  9. Knowledge Assisted Integrated Design of a Component and Its Manufacturing Process

    Science.gov (United States)

    Gautham, B. P.; Kulkarni, Nagesh; Khan, Danish; Zagade, Pramod; Reddy, Sreedhar; Uppaluri, Rohith

    Integrated design of a product and its manufacturing processes would significantly reduce the total cost of the products as well as the cost of its development. However this would only be possible if we have a platform that allows us to link together simulations tools used for product design, performance evaluation and its manufacturing processes in a closed loop. In addition to that having a comprehensive knowledgebase that provides systematic knowledge guided assistance to product or process designers who may not possess in-depth design knowledge or in-depth knowledge of the simulation tools, would significantly speed up the end-to-end design process. In this paper, we propose a process and illustrate a case for achieving an integrated product and manufacturing process design assisted by knowledge support for the user to make decisions at various stages. We take transmission component design as an example. The example illustrates the design of a gear for its geometry, material selection and its manufacturing processes, particularly, carburizing-quenching and tempering, and feeding the material properties predicted during heat treatment into performance estimation in a closed loop. It also identifies and illustrates various decision stages in the integrated life cycle and discusses the use of knowledge engineering tools such as rule-based guidance, to assist the designer make informed decisions. Simulation tools developed on various commercial, open-source platforms as well as in-house tools along with knowledge engineering tools are linked to build a framework with appropriate navigation through user-friendly interfaces. This is illustrated through examples in this paper.

  10. Risks and reliability of manufacturing processes as related to composite materials for spacecraft structures

    Science.gov (United States)

    Bao, Han P.

    1995-01-01

    Fabricating primary aircraft and spacecraft structures using advanced composite materials entail both benefits and risks. The benefits come from much improved strength-to-weight ratios and stiffness-to-weight ratios, potential for less part count, ability to tailor properties, chemical and solvent resistance, and superior thermal properties. On the other hand, the risks involved include high material costs, lack of processing experience, expensive labor, poor reproducibility, high toxicity for some composites, and a variety of space induced risks. The purpose of this project is to generate a manufacturing database for a selected number of materials with potential for space applications, and to rely on this database to develop quantitative approaches to screen candidate materials and processes for space applications on the basis of their manufacturing risks including costs. So far, the following materials have been included in the database: epoxies, polycyanates, bismalemides, PMR-15, polyphenylene sulfides, polyetherimides, polyetheretherketone, and aluminum lithium. The first four materials are thermoset composites; the next three are thermoplastic composites, and the last one is is a metal. The emphasis of this database is on factors affecting manufacturing such as cost of raw material, handling aspects which include working life and shelf life of resins, process temperature, chemical/solvent resistance, moisture resistance, damage tolerance, toxicity, outgassing, thermal cycling, and void content, nature or type of process, associate tooling, and in-process quality assurance. Based on industry experience and published literature, a relative ranking was established for each of the factors affecting manufacturing as listed above. Potential applications of this database include the determination of a delta cost factor for specific structures with a given process plan and a general methodology to screen materials and processes for incorporation into the current

  11. Rationalization of Microstructure Heterogeneity in INCONEL 718 Builds Made by the Direct Laser Additive Manufacturing Process

    Science.gov (United States)

    Tian, Yuan; McAllister, Donald; Colijn, Hendrik; Mills, Michael; Farson, Dave; Nordin, Mark; Babu, Sudarsanam

    2014-09-01

    Simulative builds, typical of the tip-repair procedure, with matching compositions were deposited on an INCONEL 718 substrate using the laser additive manufacturing process. In the as-processed condition, these builds exhibit spatial heterogeneity in microstructure. Electron backscattering diffraction analyses showed highly misoriented grains in the top region of the builds compared to those of the lower region. Hardness maps indicated a 30 pct hardness increase in build regions close to the substrate over those of the top regions. Detailed multiscale characterizations, through scanning electron microscopy, electron backscattered diffraction imaging, high-resolution transmission electron microscopy, and ChemiSTEM, also showed microstructure heterogeneities within the builds in different length scales including interdendritic and interprecipitate regions. These multiscale heterogeneities were correlated to primary solidification, remelting, and solid-state precipitation kinetics of γ″ induced by solute segregation, as well as multiple heating and cooling cycles induced by the laser additive manufacturing process.

  12. Raman spectroscopy for the process analysis of the manufacturing of a suspension metered dose inhaler.

    Science.gov (United States)

    Butz, James; de la Cruz, Luis; DiTonno, Jason; DeBoyace, Kevin; Ewing, Gary; Donovan, Brent; Medendorp, Joseph

    2011-04-05

    The purpose of this research was to demonstrate the utility of Raman spectroscopy for process analysis of a suspension metered dose inhaler manufacturing process. Chemometric models were constructed for the quantification of ethanol and active pharmaceutical ingredient such that both could be monitored in real-time during the compounding and filling operations via tank measurements and recirculation line flow-cell measurements. Different spectral preprocessing techniques were used to delineate the effects of mixing speed and temperature changes from actual concentration effects. Raman spectroscopy offers advantages in time savings and quality of information over the standard methods of analysis for respiratory formulations, such as a drug content assay via HPLC and ethanol testing via GC. The successful implementation of this work will allow formulation scientists to quantitatively assess both the formulation (e.g., the concentration of active pharmaceutical ingredient (API) and ethanol), as well as the manufacturing process (e.g., determination of mixing endpoints) in real-time.

  13. Analysis of the Investment in Wood Processing and Furniture Manufacturing Entities by Key Factors of Competitiveness

    Directory of Open Access Journals (Sweden)

    Renata Ojurović

    2013-06-01

    Full Text Available Processing of wood and manufacture of wood and cork products, excluding furniture, manufacture of straw and plaiting goods (C16 and manufacture of furniture (C31 were the most competitive activities of the Republic of Croatia in the European market in the late 1980s and early 1990s. Those activities began losing their market share at the end of 1994, and no significant positive change in market competitiveness has been recorded since then. The question is how to achieve and maintain competitiveness, which is the condition of survival in an increasingly demanding environment. Preliminary and previous research on investments points to the assumption that the problem of competitiveness in the observed economic branch essentially boils down to a problem in the quality and efficiency of the investments of associated business entities. This paper tries to give answers to the following questions: What is the investment policy, is there an internal factor for lagging behind in competitiveness, what the other reasons are and how competitiveness can be achieved. By analyzing the investment in key factors of competitiveness in the period 2007 to 2010, consistently established by this paper, the existing data on investment of wood processing and furniture manufacturing entities will be identified, and an AHP investment model will be proposed that takes into account the simultaneous influence of all of the key factors of competitiveness and is the best indicator of the direction to be taken, with the final aim of achieving competitiveness.

  14. A Web-based machining process monitoring system for E-manufacturing implementation

    Institute of Scientific and Technical Information of China (English)

    SHIN Bong-cheol; KIM Gun-hee; CHOI Jin-hwa; JEON Byung-cheol; LEE Honghee; CHO Myeong-woo; HAN Jin-yong; PARK Dong-sam

    2006-01-01

    Recently, with the rapid growth ofinformation technology, many studies have been performed to implement Web-based manufacturing system. Such technologies are expected to meet the need of many manufacturing industries who want to adopt E-manufacturing system for the construction of globalization, agility, and digitalization to cope with the rapid changing market requirements. In this research, a real-time Web-based machine tool and machining process monitoring system is developed as the first step for implementing E-manufacturing system. In this system, the current variations of the main spindle and feeding motors are measured using hall sensors. And the relationship between the cutting force and the spindle motor RMS (Root Mean Square) current at various spindle rotational speeds is obtained. Thermocouples are used to measure temperature variations of important heat sources of a machine tool. Also, a rule-based expert system is applied in order to decide the machining process and machine tool are in normal conditions. Finally, the effectiveness of the developed system is verified through a series of experiments.

  15. [Emission characteristics and safety evaluation of volatile organic compounds in manufacturing processes of automotive coatings].

    Science.gov (United States)

    Zeng, Pei-Yuan; Li, Jian-Jun; Liao, Dong-Qi; Tu, Xiang; Xu, Mei-Ying; Sun, Guo-Ping

    2013-12-01

    Emission characteristics of volatile organic compounds (VOCs) were investigated in an automotive coating manufacturing enterprise. Air samples were taken from eight different manufacturing areas in three workshops, and the species of VOCs and their concentrations were measured by gas chromatography-mass spectrometry (GC-MS). Safety evaluation was also conducted by comparing the concentration of VOCs with the permissible concentration-short term exposure limit (PC-STEL) regulated by the Ministry of Health. The results showed that fifteen VOCs were detected in the indoor air of the automotive coatings workshop, including benzene, toluene, ethylbenzene, xylene, ethyl acetate, butyl acetate, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, trimethylbenzene and ethylene glycol monobutyl ether, Their concentrations widely ranged from 0.51 to 593.14 mg x m(-3). The concentrations of TVOCs were significantly different among different manufacturing processes. Even in the same manufacturing process, the concentrations of each component measured at different times were also greatly different. The predominant VOCs of indoor air in the workshop were identified to be ethylbenzene and butyl acetate. The concentrations of most VOCs exceeded the occupational exposure limits, so the corresponding control measures should be taken to protect the health of the workers.

  16. An Integrated Environment for Batch Process Development - From Recipe to Manufacture

    DEFF Research Database (Denmark)

    support tools to facilitate this activity. The primary motivators for doing this is to perform fast, and high quality process development since there is significant economic leverage that can be gained by speeding up this activity while not compromising on quality. The application of the strategy......Batch process development involves the process of converting a chemical synthesis into an optimum, safe, robust, and economical process for manufacturing the chemical of desired quality at the ultimate desired scale. In this paper we describe a strategy for developing a set of integrated decision...

  17. BAY 81-8973, a full-length recombinant factor VIII: manufacturing processes and product characteristics.

    Science.gov (United States)

    Garger, S; Severs, J; Regan, L; Hesslein, A; Ignowski, J; Wu, P; Long, E; Gupta, S; Liu, S; Wang, W

    2017-03-01

    BAY 81-8973 (Kovaltry(®) , Bayer, Berkeley, CA, USA) is an unmodified, full-length recombinant human factor VIII (FVIII) approved for prophylaxis and on-demand treatment of bleeding episodes in patients with haemophilia A. The BAY 81-8973 manufacturing process is based on the process used for sucrose-formulated recombinant FVIII (rFVIII-FS), with changes and enhancements made to improve production efficiency, further augment pathogen safety, and eliminate animal- and human-derived raw materials from the production processes. The baby hamster kidney cell line used for BAY 81-8973 was developed by introducing the gene for human heat shock protein 70 into the rFVIII-FS cell line, a change that improved cell line robustness and productivity. Pathogen safety was enhanced by including a 20-nm filtration step, which can remove viruses, transmissible spongiform encephalopathy agents and potential protein aggregates. No human- or animal-derived proteins are added to the cell culture process, purification or final formulation. The BAY 81-8973 manufacturing process results in a product of enhanced purity with a consistently high degree of sialylation of N-linked glycans on the molecular surface. The innovative manufacturing techniques used for BAY 81-8973 yield an effective rFVIII product with a favourable safety profile for treatment of haemophilia A. © 2016 Bayer. Haemophilia Published by John Wiley & Sons Ltd.

  18. Biomedical Titanium alloy prostheses manufacturing by means of Superplastic and Incremental Forming processes

    Directory of Open Access Journals (Sweden)

    Piccininni Antonio

    2016-01-01

    Full Text Available The present work collects some results of the three-years Research Program “BioForming“, funded by the Italian Ministry of Education (MIUR and aimed to investigate the possibility of using flexible sheet forming processes, i.e. Super Plastic Forming (SPF and Single Point Incremental Forming (SPIF, for the manufacturing of patient-oriented titanium prostheses. The prosthetic implants used as case studies were from the skull; in particular, two different Ti alloys and geometries were considered: one to be produced in Ti-Gr23 by SPF and one to be produced in Ti-Gr2 by SPIF. Numerical simulations implementing material behaviours evaluated by characterization tests were conducted in order to design both the manufacturing processes. Subsequently, experimental tests were carried out implementing numerical results in terms of: (i gas pressure profile able to determine a constant (and optimal strain rate during the SPF process; (ii tool path able to avoid rupture during the SPIF process. Post forming characteristics of the prostheses in terms of thickness distributions were measured and compared to data from simulations for validation purposes. A good correlation between numerical and experimental thickness distributions has been obtained; in addition, the possibility of successfully adopting both the SPF and the SPIF processes for the manufacturing of prostheses has been demonstrated.

  19. Development and characterization of polymers-metallic hot embossing process for manufacturing metallic micro-parts

    Science.gov (United States)

    Sahli, M.; Millot, C.; Gelin, J.-C.; Barrière, T.

    2011-01-01

    In the recent years, hot embossing process becomes a promising process for the replication of polymer micro-structures associated to its manufacturing capability related to a relatively low component cost. This rising demand has prompted the development of various micro-manufacturing techniques in an attempt to get micro-parts in large batch. The paper investigates the way to get metallic micro-parts through the hot embossing process. The micro-manufacturing process consists in three stages. In the first one, the different metallic feedstocks with 50 to 60% powder loading in volume have been prepared with adapted polymers/powders formulations. In a second stage, an elastomeric master has been used to obtain micro-parts on a plastic loaded substrate with developed mixture based on polypropylene, paraffin wax and stearic acid. Finally, a thermal debinding stage in nitrogen atmosphere followed by a solid state pre-sintering stage has been applied, in order to eliminate the pores between powder particles in the debinded components. Then the porous components are agglomerated by solid state diffusion after heating to a temperature slightly lower than the melting temperature related to the material used in the process, to form an homogenous structure when full densification is achieved. The advantages of this approach include: rapid manufacturing of injection tools with high-quality, easy demoulding of metallic parts from the elastomeric moulds and great flexibility related to the choices of material. The paper describes all the processing stages and the way to characterize the geometrical, physical and mechanical properties of the resulting micro-parts.

  20. Prion removal capacity of plasma protein manufacturing processes: a data collection from PPTA member companies.

    Science.gov (United States)

    Cai, Kang; Gröner, Albrecht; Dichtelmüller, Herbert O; Fabbrizzi, Fabrizio; Flechsig, Eckhard; Gajardo, Rodrigo; von Hoegen, Ilka; Jorquera, Juan I; Kempf, Christoph; Kreil, Thomas R; Lee, Douglas C; Moscardini, Mila; Pölsler, Gerhard; Roth, Nathan J

    2013-09-01

    The variant Creutzfeldt-Jakob disease incidence peaked a decade ago and has since declined. Based on epidemiologic evidence, the causative agent, pathogenic prion, has not constituted a tangible contamination threat to large-scale manufacturing of human plasma-derived proteins. Nonetheless, manufacturers have studied the prion removal capabilities of various manufacturing steps to better understand product safety. Collectively analyzing the results could reveal experimental reproducibility and detect trends and mechanisms driving prion removal. Plasma Protein Therapeutics Association member companies collected more than 200 prion removal studies on plasma protein manufacturing steps, including precipitation, adsorption, chromatography, and filtration, as well as combined steps. The studies used a range of model spiking agents and bench-scale process replicas. The results were grouped based on key manufacturing variables to identify factors impacting removal. The log reduction values of a group are presented for comparison. Overall prion removal capacities evaluated by independent groups were in good agreement. The removal capacity evaluated using biochemical assays was consistent with prion infectivity removal measured by animal bioassays. Similar reduction values were observed for a given step using various spiking agents, except highly purified prion protein in some circumstances. Comparison between combined and single-step studies revealed complementary or overlapping removal mechanisms. Steps with high removal capacities represent the conditions where the physiochemical differences between prions and therapeutic proteins are most significant. The results support the intrinsic ability of certain plasma protein manufacturing steps to remove prions in case of an unlikely contamination, providing a safeguard to products. © 2012 American Association of Blood Banks.

  1. Real time intelligent process control system for thin film solar cell manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    George Atanasoff

    2010-10-29

    This project addresses the problem of lower solar conversion efficiency and waste in the typical solar cell manufacturing process. The work from the proposed development will lead toward developing a system which should be able to increase solar panel conversion efficiency by an additional 12-15% resulting in lower cost panels, increased solar technology adoption, reduced carbon emissions and reduced dependency on foreign oil. All solar cell manufacturing processes today suffer from manufacturing inefficiencies that currently lead to lower product quality and lower conversion efficiency, increased product cost and greater material and energy consumption. This results in slower solar energy adoption and extends the time solar cells will reach grid parity with traditional energy sources. The thin film solar panel manufacturers struggle on a daily basis with the problem of thin film thickness non-uniformity and other parameters variances over the deposited substrates, which significantly degrade their manufacturing yield and quality. Optical monitoring of the thin films during the process of the film deposition is widely perceived as a necessary step towards resolving the non-uniformity and non-homogeneity problem. In order to enable the development of an optical control system for solar cell manufacturing, a new type of low cost optical sensor is needed, able to acquire local information about the panel under deposition and measure its local characteristics, including the light scattering in very close proximity to the surface of the film. This information cannot be obtained by monitoring from outside the deposition chamber (as traditional monitoring systems do) due to the significant signal attenuation and loss of its scattering component before the reflected beam reaches the detector. In addition, it would be too costly to install traditional external in-situ monitoring systems to perform any real-time monitoring over large solar panels, since it would require

  2. Model Development and Process Analysis for Lean Cellular Design Planning in Aerospace Assembly and Manufacturing

    Science.gov (United States)

    Hilburn, Monty D.

    Successful lean manufacturing and cellular manufacturing execution relies upon a foundation of leadership commitment and strategic planning built upon solid data and robust analysis. The problem for this study was to create and employ a simple lean transformation planning model and review process that could be used to identify functional support staff resources required to plan and execute lean manufacturing cells within aerospace assembly and manufacturing sites. The lean planning model was developed using available literature for lean manufacturing kaizen best practices and validated through a Delphi panel of lean experts. The resulting model and a standardized review process were used to assess the state of lean transformation planning at five sites of an international aerospace manufacturing and assembly company. The results of the three day, on-site review were compared with baseline plans collected from each of the five sites to determine if there analyzed, with focus on three critical areas of lean planning: the number and type of manufacturing cells identified, the number, type, and duration of planned lean and continuous kaizen events, and the quantity and type of functional staffing resources planned to support the kaizen schedule. Summarized data of the baseline and on-site reviews was analyzed with descriptive statistics. ANOVAs and paired-t tests at 95% significance level were conducted on the means of data sets to determine if null hypotheses related to cell, kaizen event, and support resources could be rejected. The results of the research found significant differences between lean transformation plans developed by site leadership and plans developed utilizing the structured, on-site review process and lean transformation planning model. The null hypothesis that there was no difference between the means of pre-review and on-site cell counts was rejected, as was the null hypothesis that there was no significant difference in kaizen event plans. These

  3. Manufacturing Materials and Processes. Grade 11-12. Course #8165 (Semester). Technology Education Course Guide. Industrial Arts/Technology Education.

    Science.gov (United States)

    North Carolina State Dept. of Public Instruction, Raleigh. Div. of Vocational Education.

    This guide is intended for use in teaching an introductory course in manufacturing materials and processes. The course centers around four basic materials--metallics, polymers, ceramics, and composites--and seven manufacturing processes--casting, forming, molding, separating, conditioning, assembling, and finishing. Concepts and classifications of…

  4. TAPE CALENDERING MANUFACTURING PROCESS FOR MULTILAYER THIN-FILM SOLID OXIDE FUEL CELLS

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen Minh; Kurt Montgomery

    2004-10-01

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC during the Phases I and II under Contract DE-AC26-00NT40705 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Tape Calendering Manufacturing Process For Multilayer Thin-Film Solid Oxide Fuel Cells''. The main objective of this project was to develop the manufacturing process based on tape calendering for multilayer solid oxide fuel cells (SOFC's) using the unitized cell design concept and to demonstrate cell performance under specified operating conditions. Summarized in this report is the development and improvements to multilayer SOFC cells and the unitized cell design. Improvements to the multilayer SOFC cell were made in electrochemical performance, in both the anode and cathode, with cells demonstrating power densities of nearly 0.9 W/cm{sup 2} for 650 C operation and other cell configurations showing greater than 1.0 W/cm{sup 2} at 75% fuel utilization and 800 C. The unitized cell design was matured through design, analysis and development testing to a point that cell operation at greater than 70% fuel utilization was demonstrated at 800 C. The manufacturing process for both the multilayer cell and unitized cell design were assessed and refined, process maps were developed, forming approaches explored, and nondestructive evaluation (NDE) techniques examined.

  5. A novel approach to establishing the design space for the oral formulation manufacturing process.

    Science.gov (United States)

    Norioka, Tadashi; Hayashi, Yoshihiro; Onuki, Yoshinori; Andou, Hirotaka; Tsunashima, Daisuke; Yamashita, Kazunari; Takayama, Kozo

    2013-01-01

    A novel approach to establishing the design space for the oral formulation manufacturing process was investigated. A response surface method incorporating multivariate spline interpolation was applied to overcome the nonlinear problem, which is always problematic in pharmaceutical development studies, and a bootstrap resampling technique, polynomial approximation technique, and 95% confidence intervals based on a nonparametric approach were applied to estimate the reliability of the established design space derived from the nonlinear response surface model. The critical quality attributes (CQAs) of intermediate material rather than the critical process parameters (CPPs) were chosen as the causal factors for the response variables, which were CQAs of the final product to avoid scale-gap and equipment-gap. This enabled the effective use of data sets accumulated during all pharmaceutical development studies. It was confirmed that a conservative border as well as an optimistic border of the design space for practical use was obtained considering the variability of the border of the design spaces on nonlinear response surfaces. Furthermore, the nonlinear response surface model using CQAs of intermediate material derived from data sets of a laboratory scale study and pilot scale studies could predict the CQA of the final product (2.5 h dissolution of commercial-scale study) with high accuracy. Consequently, the proposed novel approach overcame all of the difficulties for the manufacturing process development of oral formulations and this is the first study to demonstrate the effectiveness of the design space using CQA of intermediate material for the oral formulation manufacturing process.

  6. Manufacturing of Nanostructured Rings from Previously ECAE-Processed AA5083 Alloy by Isothermal Forging

    Directory of Open Access Journals (Sweden)

    C. J. Luis

    2013-01-01

    Full Text Available The manufacturing of a functional hollow mechanical element or ring of the AA5083 alloy previously equal channel angular extrusion (ECAE processed, which presents a submicrometric microstructure, is dealt with. For this purpose, the design of two isothermal forging dies (preform and final shape is carried out using the design of experiments (DOE methodology. Moreover, after manufacturing the dies and carrying out tests so as to achieve real rings, the mechanical properties of these rings are analysed as well as their microstructure. Furthermore, a comparison between the different forged rings is made from ECAE-processed material subjected to different heat treatments, previous to the forging stage. On the other hand, the ring forging process is modelled through the use of finite element simulation in order to improve the die design and to study the force required for the isothermal forging, the damage value, and the strain the material predeformed by ECAE has undergone. With this present research work, it is intended to improve the knowledge about the mechanical properties of nanostructured material and the applicability of this material to industrial processes that allow the manufacturing of functional parts.

  7. Introducing diffusing wave spectroscopy as a process analytical tool for pharmaceutical emulsion manufacturing.

    Science.gov (United States)

    Reufer, Mathias; Machado, Alexandra H E; Niederquell, Andreas; Bohnenblust, Katharina; Müller, Beat; Völker, Andreas Charles; Kuentz, Martin

    2014-12-01

    Emulsions are widely used for pharmaceutical, food, and cosmetic applications. To guarantee that their critical quality attributes meet specifications, it is desirable to monitor the emulsion manufacturing process. However, finding of a suitable process analyzer has so far remained challenging. This article introduces diffusing wave spectroscopy (DWS) as an at-line technique to follow the manufacturing process of a model oil-in-water pharmaceutical emulsion containing xanthan gum. The DWS results were complemented with mechanical rheology, microscopy analysis, and stability tests. DWS is an advanced light scattering technique that assesses the microrheology and in general provides information on the dynamics and statics of dispersions. The obtained microrheology results showed good agreement with those obtained with bulk rheology. Although no notable changes in the rheological behavior of the model emulsions were observed during homogenization, the intensity correlation function provided qualitative information on the evolution of the emulsion dynamics. These data together with static measurements of the transport mean free path (l*) correlated very well with the changes in droplet size distribution occurring during the emulsion homogenization. This study shows that DWS is a promising process analytical technology tool for development and manufacturing of pharmaceutical emulsions. © 2014 Wiley Periodicals, Inc. and the American Pharmacists Association.

  8. Survey of the US materials processing and manufacturing in space program

    Science.gov (United States)

    Mckannan, E. C.

    1981-01-01

    To promote potential commercial applications of low-g technology, the materials processing and manufacturing in space program is structured to: (1) analyze the scientific principles of gravitational effects on processes used in producing materials; (2) apply the research toward the technology used to control production process (on Earth or in space, as appropriate); and (3) establish the legal and managerial framework for commercial ventures. Presently federally funded NASA research is described as well as agreements for privately funded commercial activity, and a proposed academic participation process. The future scope of the program and related capabilities using ground based facilities, aircraft, sounding rockets, and space shuttles are discussed. Areas of interest described include crystal growth; solidification of metals and alloys; containerless processing; fluids and chemical processes (including biological separation processes); and processing extraterrestrial materials.

  9. Towards better process understanding: chemometrics and multivariate measurements in manufacturing of solid dosage forms.

    Science.gov (United States)

    Matero, Sanni; van Den Berg, Frans; Poutiainen, Sami; Rantanen, Jukka; Pajander, Jari

    2013-05-01

    The manufacturing of tablets involves many unit operations that possess multivariate and complex characteristics. The interactions between the material characteristics and process related variation are presently not comprehensively analyzed due to univariate detection methods. As a consequence, current best practice to control a typical process is to not allow process-related factors to vary i.e. lock the production parameters. The problem related to the lack of sufficient process understanding is still there: the variation within process and material properties is an intrinsic feature and cannot be compensated for with constant process parameters. Instead, a more comprehensive approach based on the use of multivariate tools for investigating processes should be applied. In the pharmaceutical field these methods are referred to as Process Analytical Technology (PAT) tools that aim to achieve a thorough understanding and control over the production process. PAT includes the frames for measurement as well as data analyzes and controlling for in-depth understanding, leading to more consistent and safer drug products with less batch rejections. In the optimal situation, by applying these techniques, destructive end-product testing could be avoided. In this paper the most prominent multivariate data analysis measuring tools within tablet manufacturing and basic research on operations are reviewed.

  10. Precision manufacturing

    CERN Document Server

    Dornfeld, David

    2008-01-01

    Today there is a high demand for high-precision products. The manufacturing processes are now highly sophisticated and derive from a specialized genre called precision engineering. Precision Manufacturing provides an introduction to precision engineering and manufacturing with an emphasis on the design and performance of precision machines and machine tools, metrology, tooling elements, machine structures, sources of error, precision machining processes and precision process planning. As well as discussing the critical role precision machine design for manufacturing has had in technological developments over the last few hundred years. In addition, the influence of sustainable manufacturing requirements in precision processes is introduced. Drawing upon years of practical experience and using numerous examples and illustrative applications, David Dornfeld and Dae-Eun Lee cover precision manufacturing as it applies to: The importance of measurement and metrology in the context of Precision Manufacturing. Th...

  11. Paths of Improving the Technological Process of Manufacture of GTE Turbine Blades

    Science.gov (United States)

    Vdovin, R. A.; Smelov, V. G.; Bolotov, M. A.; Pronichev, N. D.

    2016-08-01

    The article provides an analysis of the problems at manufacture of blades of the turbine of gas-turbine engines and power stations is provided in article, and also paths of perfecting of technological process of manufacture of blades are offered. The analysis of the main systems of basing of blades in the course of machining and the control methods of the processed blades existing at the enterprises with the indication of merits and demerits is carried out. In work criteria in the form of the mathematical models of a spatial distribution of an allowance considering the uniform distribution of an allowance on a feather profile are developed. The considered methods allow to reduce percent of release of marriage and to reduce labor input when polishing path part of a feather of blades of the turbine.

  12. Manufacturing of solid dispersions of poorly water soluble drugs by spray drying: formulation and process considerations.

    Science.gov (United States)

    Paudel, Amrit; Worku, Zelalem Ayenew; Meeus, Joke; Guns, Sandra; Van den Mooter, Guy

    2013-08-30

    Spray drying is an efficient technology for solid dispersion manufacturing since it allows extreme rapid solvent evaporation leading to fast transformation of an API-carrier solution to solid API-carrier particles. Solvent evaporation kinetics certainly contribute to formation of amorphous solid dispersions, but also other factors like the interplay between the API, carrier and solvent, the solution state of the API, formulation parameters (e.g. feed concentration or solvent type) and process parameters (e.g. drying gas flow rate or solution spray rate) will influence the final physical structure of the obtained solid dispersion particles. This review presents an overview of the interplay between manufacturing process, formulation parameters, physical structure, and performance of the solid dispersions with respect to stability and drug release characteristics.

  13. STUDY ON JOINING PROCESS FOR LAMINATED OBJECT MANUFACTURING USING METAL AS MODELING MATERIALS

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    In order to solve some key problems associated with the rapid manufacturing of metallic functional part, a new technique using vacuum solid-state pressure diffusion welding process to join the metallic slice sheets is put forward. The following results can be drawn from the experiments: only 1% shrinkage happened in the stack direction and it came from the regular system error. The atoms diffuse between joint interfaces clearly and new grains formed meanwhile. The average shear strength of welding zone is more than 100 MPa and micro hardness of welding zone is almost the same as that of matrix. It is shown from above results that the vacuum solid-state pressure diffusion welding process is an available technique to join metal slice sheets for the rapid manufacturing of metallic functional parts.

  14. Modeling of Thermo-Electro-Mechanical Manufacturing Processes Applications in Metal Forming and Resistance Welding

    CERN Document Server

    Nielsen, C V; Alves, L M; Bay, N; Martins, P A F

    2013-01-01

    Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding provides readers with a basic understanding of the fundamental ingredients in plasticity, heat transfer and electricity that are necessary to develop and proper utilize computer programs based on the finite element flow formulation.   Computer implementation of a wide range of theoretical and numerical subjects related to mesh generation, contact algorithms, elasticity, anisotropic constitutive equations, solution procedures and parallelization of equation solvers is comprehensively described.   Illustrated and enriched with selected examples obtained from industrial applications, Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding works to diminish the gap between the developers of finite element computer programs and the professional engineers with expertise in industrial joining technologies by metal forming and resista...

  15. Plasma monitoring and PECVD process control in thin film silicon-based solar cell manufacturing

    Directory of Open Access Journals (Sweden)

    Gabriel Onno

    2014-02-01

    Full Text Available A key process in thin film silicon-based solar cell manufacturing is plasma enhanced chemical vapor deposition (PECVD of the active layers. The deposition process can be monitored in situ by plasma diagnostics. Three types of complementary diagnostics, namely optical emission spectroscopy, mass spectrometry and non-linear extended electron dynamics are applied to an industrial-type PECVD reactor. We investigated the influence of substrate and chamber wall temperature and chamber history on the PECVD process. The impact of chamber wall conditioning on the solar cell performance is demonstrated.

  16. Process understanding for scale-up and manufacture of active ingredients

    CERN Document Server

    Houson, Ian

    2011-01-01

    Process Understanding is the underpinning knowledge that allows the manufacture of chemical entities to be carried out routinely, robustly and to the required standard of quality. This area has gained in importance over the last few years, particularly due to the recent impetus from the USA`s Food and Drug Administration. This book covers the multidisciplinary aspects required for successful process design, safety, modeling, scale-up, PAT, pilot plant implementation, plant design as well the rapidly expanding area of outsourcing. In discussing what process understanding means to differ

  17. New possibilities using additive manufacturing with materials that are difficult to process and with complex structures

    Science.gov (United States)

    Olsson, Anders; Hellsing, Maja S.; Rennie, Adrian R.

    2017-05-01

    Additive manufacturing (or 3D printing) opens the possibility of creating new designs and manufacturing objects with new materials rapidly and economically. Particularly for use with polymers and polymer composites, simple printers can make high quality products, and these can be produced easily in offices, schools and in workshops and laboratories. This technology has opened a route for many to test ideas or to make custom devices. It is possible to easily manufacture complex geometries that would be difficult or even impossible to create with traditional methods. Naturally this technology has attracted attention in many fields that include the production of medical devices and prostheses, mechanical engineering as well as basic sciences. Materials that are highly problematic to machine can be used. We illustrate process developments with an account of the production of printer parts to cope with polymer fillers that are hard and abrasive; new nozzles with ruby inserts designed for such materials are durable and can be used to print boron carbide composites. As with other materials, complex parts can be printed using boron carbide composites with fine structures, such as screw threads and labels to identify materials. General ideas about design for this new era of manufacturing customised parts are presented.

  18. Modular industrial robots as the tool of process automation in robotized manufacturing cells

    Science.gov (United States)

    Gwiazda, A.; Banas, W.; Sekala, A.; Foit, K.; Hryniewicz, P.; Kost, G.

    2015-11-01

    Recently the number of designed modular machine was increased. The term modular machine is used to denote different types of machinery, equipment and production lines, which are created using modular elements. Modular could be both mechanic elements, and drives, as well as control systems. This method of machine design is more and more popular because it allows obtaining flexible and relatively cheap solutions. So it is worth to develop the concept of modularity in next areas of application. The advantages of modular solutions are: simplification of the structure, standardization of components, and faster assembly process of the complete machine Additional advantages, which is particularly important for manufacturers, are shorter manufacturing times, longer production series and reduced manufacturing costs. Modular designing is also the challenge for designers and the need for a new approach to the design process, to the starting process and to the exploitation process. The purpose for many manufacturers is the standardization of the components used for creating the finished products. This purpose could be realized by the application of standard modules which could be combined together in different ways to create the desired particular construction as much as possible in accordance with the order. This solution is for the producer more favorable than the construction of a large machine whose configuration must be matched to each individual order. In the ideal case each module has its own control system and the full functionality of the modular machine is obtained due to the mutual cooperation of all modules. Such a solution also requires the modular components which create the modular machine are equipped with interfaces compatible one with another to facilitate their communication. The individual components of the machine could be designed, manufactured and used independently and production management task could be divided into subtasks. They could be also

  19. The impact of manufacturing process on the content of hard triglycerides, hardness and thermal properties of milk chocolate

    Directory of Open Access Journals (Sweden)

    Šoronja-Simović Dragana M.

    2012-01-01

    Full Text Available The rheological and physical properties of the chocolate mass depend on the ingredient composition as well as the manufacturing process. For the purpose of this work, a milk chocolate mass of identical composition and raw materials was manufactured by using the two different manufacturing processes: a standard manufacturing process (SM in five-roller mills including conching, and an unconventional manufacturing process in a ball mill (R1. The quality of both milk chocolate masses was examined by the comparison of thermal (differential scanning calorimetry analysis, textural properties (texture analysis, and the content of hard triglycerides (nuclear magnetic resonance spectroscopy. The main goal of this work was to determine whether chocolate can be produced in a ball mill, using the manufacturing process which results in significant savings, without causing drastic changes to the chocolate physical properties. The new manufacturing process rationalises the standard method by combining two phases, namely conching, and refining into a single one. This results in reduced initial and maintenance costs, as well as costs of workforce and fuel, etc. The results have shown that the new chocolate manufacturing process has a positive impact on texture and thermal properties, while the content of hard triglycerides remains the same.

  20. Data-driven inline optimization of the manufacturing process of car body parts

    Science.gov (United States)

    Purr, S.; Wendt, A.; Meinhardt, J.; Moelzl, K.; Werner, A.; Hagenah, H.; Merklein, M.

    2016-11-01

    The manufacturing process of car body parts needs to be adaptable during production because of fluctuating variables; finding the most suitable settings is often expensive. The cause-effect relation between variables and process results is currently unknown; thus, any measure taken to adjust the process is necessarily subjective and dependent on operator experience. To investigate the correlations involved, a data mining system that can detect influences and determine the quality of resulting parts is integrated into the series process. The collected data is used to analyze causes, predict defects, and optimize the overall process. In this paper, a data-driven method is proposed for the inline optimization of the manufacturing process of car body parts. The calculation of suitable settings to produce good parts is based on measurements of influencing variables, such as the characteristics of blanks. First, the available data are presented, and in the event of quality issues, current procedures are investigated. Thereafter, data mining techniques are applied to identify models that link occurring fluctuations and appropriate measures to adapt the process so that it addresses such fluctuations. Consequently, a method is derived for providing objective information on appropriate process parameters.

  1. Variation transmission model for setting acceptance criteria in a multi-staged pharmaceutical manufacturing process.

    Science.gov (United States)

    Montes, Richard O

    2012-03-01

    Pharmaceutical manufacturing processes consist of a series of stages (e.g., reaction, workup, isolation) to generate the active pharmaceutical ingredient (API). Outputs at intermediate stages (in-process control) and API need to be controlled within acceptance criteria to assure final drug product quality. In this paper, two methods based on tolerance interval to derive such acceptance criteria will be evaluated. The first method is serial worst case (SWC), an industry risk minimization strategy, wherein input materials and process parameters of a stage are fixed at their worst-case settings to calculate the maximum level expected from the stage. This maximum output then becomes input to the next stage wherein process parameters are again fixed at worst-case setting. The procedure is serially repeated throughout the process until the final stage. The calculated limits using SWC can be artificially high and may not reflect the actual process performance. The second method is the variation transmission (VT) using autoregressive model, wherein variation transmitted up to a stage is estimated by accounting for the recursive structure of the errors at each stage. Computer simulations at varying extent of variation transmission and process stage variability are performed. For the scenarios tested, VT method is demonstrated to better maintain the simulated confidence level and more precisely estimate the true proportion parameter than SWC. Real data examples are also presented that corroborate the findings from the simulation. Overall, VT is recommended for setting acceptance criteria in a multi-staged pharmaceutical manufacturing process.

  2. Study on Process for Manufacturing Heavy Traffic Asphalt from Gudong Crude

    Institute of Scientific and Technical Information of China (English)

    Wang Zijun; Long Jun; She Yucheng

    2004-01-01

    The Gudong crude from Gudao oil-bearing region in the Shengli oilfield was used as the target for studying the process of manufacturing heavy traffic road asphalt. The heavy traffic road asphalt products can be made from Gudong crude through blending residuum from mild thermal conversion of vacuum resid with extract, blending the deoiled asphalt from VR propane deasphalting with vacuum resid and the extract, and blending of oxidizedhard asphalt originated from VR with the extract.

  3. Development process and manufacturing of modern medical implants with LENS technology

    OpenAIRE

    M. Balažic; D. Recek; D. Kramar; M. Milfelner; J. Kopač

    2009-01-01

    Purpose: Research and development of modern medical implants is complex and demanding process focused on fulfilling requirements regarding materials, machining technologies and functionality. Typical example of modern medical implant is elbow nail for fixation of Caput radii fractures. It could be manufactured with classical machining technologies and with advanced Rapid Prototyping technologies such as highly targeted metal deposition technology LENS (Laser Engineered Net Shaping).Design/met...

  4. The establishment of a production-ready manufacturing process utilizing thin silicon substrates for solar cells

    Science.gov (United States)

    Pryor, R. A.

    1980-01-01

    Three inch diameter Czochralski silicon substrates sliced directly to 5 mil, 8 mil, and 27 mil thicknesses with wire saw techniques were procured. Processing sequences incorporating either diffusion or ion implantation technologies were employed to produce n+p or n+pp+ solar cell structures. These cells were evaluated for performance, ease of fabrication, and cost effectiveness. It was determined that the use of 7 mil or even 4 mil wafers would provide near term cost reductions for solar cell manufacturers.

  5. WATER RESISTANCE OF WOOD - PLASTIC COMPOSITES MADE FROM WASTE MATERIALS RESULTED IN THE FURNITURE MANUFACTURING PROCESS

    OpenAIRE

    Camelia COŞEREANU; Dumitru LICA; Ioan CURTU; Mariana-Domnica STANCIU

    2014-01-01

    The purpose of this paper is to present innovative wood-plastic composites made from waste materials such as ABS (acrylonitrile butadiene styrene) and wood shavings resulted in the furniture manufacturing process. From previous investigations (with regard to physical integrity and compactness of the panels), only mixtures ranging from a ratio of 100% ABS: 0% shavings to 80% ABS: 20% shavings were selected for water resistance testing. Swelling in thickness and water absorption for...

  6. Corporate identity in wood processing and furniture manufacturing in the Republic of Croatia

    Directory of Open Access Journals (Sweden)

    Kristina Bičanić

    2009-09-01

    Full Text Available Corporate identity was defined differently by different authors and its unique definition was not established, but it is most certainly the soul of each enterprise that is based on history, environment, previous development and recognition on the market. This paper deals with the perception of corporate identity in wood processing and furniture manufacturing companies in the Republic of Croatia. Research was conducted as a survey using questionnaires containing general information about the enterprise and 10 questions regarding the perception of corporate identity. 210 enterprises for wood processing and furniture manufacturing were surveyed and 43 (20.47 % of them answered to all the questions, of which 35 (16.67 % were taken into consideration. The given data were analyzed statistically using X2-test. The results showed that corporate identity in Croatian wood processing and furniture manufacturing companies was mostly defined by and identified with the company’s visual presentation, image and recognizability and differentiation in the market. At the same time, most surveyees thought that corporate identity is mostly made of the company’s design, company’s external communication and its philosophy.

  7. Application of far-infrared irradiation in the manufacturing process of green tea.

    Science.gov (United States)

    Kim, So-Young; Jeong, Seok-Moon; Jo, Seong-Chun; Lee, Seung-Cheol

    2006-12-27

    Seven kinds of green tea leaves were manufactured with far-infrared (FIR) irradiation, and the physicochemical characteristics of the green tea were determined. Appropriate FIR irradiation during the manufacturing process significantly increased the polyphenolic content of green tea. FIR irradiation at 90 degrees C for 10 min, replacing the roasting step, and of the fully processed green tea leaves (GTP3) increased the total phenol content of green tea from 475.6 to 811.1 mg/g and the total flavanol content from 175.7 to 208.7 mg/g, as compared to the control. Epigallocatechin and epigallocatechin gallate increased from 57.68 and 9.60 mg/g in a nonirradiated control to 89.88 and 16.33 mg/g in GTP3, respectively. Ascorbic acid, caffeine, and nitrite scavenging activities were also increased in GTP3. However, the overall color change of GTP3 was negligible. These results indicate that the chemical properties of green tea are significantly affected by FIR irradiation at specific stages of the manufacturing process of green tea leaves and that this FIR irradiation results in high-quality green tea.

  8. Development of Functionally Graded Materials for Manufacturing Tools and Dies and Industrial Processing Equipment

    Energy Technology Data Exchange (ETDEWEB)

    Lherbier, Louis, W.; Novotnak, David, J.; Herling, Darrell, R.; Sears, James, W.

    2009-03-23

    Hot forming processes such as forging, die casting and glass forming require tooling that is subjected to high temperatures during the manufacturing of components. Current tooling is adversely affected by prolonged exposure at high temperatures. Initial studies were conducted to determine the root cause of tool failures in a number of applications. Results show that tool failures vary and depend on the operating environment under which they are used. Major root cause failures include (1) thermal softening, (2) fatigue and (3) tool erosion, all of which are affected by process boundary conditions such as lubrication, cooling, process speed, etc. While thermal management is a key to addressing tooling failures, it was clear that new tooling materials with superior high temperature strength could provide improved manufacturing efficiencies. These efficiencies are based on the use of functionally graded materials (FGM), a new subset of hybrid tools with customizable properties that can be fabricated using advanced powder metallurgy manufacturing technologies. Modeling studies of the various hot forming processes helped identify the effect of key variables such as stress, temperature and cooling rate and aid in the selection of tooling materials for specific applications. To address the problem of high temperature strength, several advanced powder metallurgy nickel and cobalt based alloys were selected for evaluation. These materials were manufactured into tooling using two relatively new consolidation processes. One process involved laser powder deposition (LPD) and the second involved a solid state dynamic powder consolidation (SSDPC) process. These processes made possible functionally graded materials (FGM) that resulted in shaped tooling that was monolithic, bi-metallic or substrate coated. Manufacturing of tooling with these processes was determined to be robust and consistent for a variety of materials. Prototype and production testing of FGM tooling showed the

  9. Evaluating the presence of alternative resources in process planning to improve the performance of manufacturing systems

    Directory of Open Access Journals (Sweden)

    Mário Henrique de Mello

    2014-05-01

    Full Text Available Usually the process plans are generated without considering the use of alternative machines, i.e., in conventional process planning a single machine is selected for the execution of a particular operation. Consequently, the machines that are preferred by process planners are selected to perform most tasks, leading to the formation of bottlenecks in production. In this context, the inclusion of alternative machines in process plans can be used as a strategy to solve the bottleneck formation problem, since the possible unavailability of a machine allows another preplanned machine to be selected and used immediately. In order to evaluate this proposal, a model was developed to simulate a manufacturing system subject to both types of process plans, i.e., with or without alternative machines. It was found that the inclusion of alternative machines for plans process results in improved performance of the manufacturing system with regard to productivity, work-in-process, and machine utilization, even if the selected alternate machine has lower efficiency.

  10. Cost model relationships between textile manufacturing processes and design details for transport fuselage elements

    Science.gov (United States)

    Metschan, Stephen L.; Wilden, Kurtis S.; Sharpless, Garrett C.; Andelman, Rich M.

    1993-01-01

    Textile manufacturing processes offer potential cost and weight advantages over traditional composite materials and processes for transport fuselage elements. In the current study, design cost modeling relationships between textile processes and element design details were developed. Such relationships are expected to help future aircraft designers to make timely decisions on the effect of design details and overall configurations on textile fabrication costs. The fundamental advantage of a design cost model is to insure that the element design is cost effective for the intended process. Trade studies on the effects of processing parameters also help to optimize the manufacturing steps for a particular structural element. Two methods of analyzing design detail/process cost relationships developed for the design cost model were pursued in the current study. The first makes use of existing databases and alternative cost modeling methods (e.g. detailed estimating). The second compares design cost model predictions with data collected during the fabrication of seven foot circumferential frames for ATCAS crown test panels. The process used in this case involves 2D dry braiding and resin transfer molding of curved 'J' cross section frame members having design details characteristic of the baseline ATCAS crown design.

  11. Statistics-enhanced multistage process models for integrated design &manufacturing of poly (vinyl alcohol) treated buckypaper

    Science.gov (United States)

    Wang, Kan

    Carbon nanotube (CNT) is considered a promising engineering material because of its exceptional mechanical, electrical, and thermal properties. Buckypaper (BP), a thin sheet of assembled CNTs, is an effective way to handle CNTs in macro scale. Pristine BP is a fragile material which is held together by weak van der Waals attractions among CNTs. This dissertation introduces a modified filtration based manufacturing process which uses poly (vinyl alcohol) (PVA) to treat BP. This treatment greatly improves the handleability of BP, reduces the spoilage during transferring, and shortens the production time. The multistage manufacturing process of PVA-treated BP is discussed in this dissertation, and process models are developed to predict the nanostructure of final products from the process parameters. Based on the nanostructure, a finite element based physical model for prediction of Young's modulus is also developed. This accuracy of this physical model is further improved by statistical methods. The aim of this study is to investigate and improve the scalability of the manufacturing process of PVA-treated BP. To achieve this goal, various statistical tools are employed. The unique issues in nanomanufacturing also motivate the development of new statistical tools and modification of existing tools. Those issues include the uncertainties in nanostructure characterization due to the scale, limited number experimental data due to high cost of raw materials, large variation in final product due to the random nature in structure, and the high complexity in physical models due to the small scale of structural building blocks. This dissertation addresses those issues by combining engineering field knowledge and statistical methods. The resulting statistics-enhanced physical model provides an approach to design the manufacturing process of PVA-treated BP for a targeting property and tailor the robustness of the final product by manipulating the process parameters. In addition

  12. Reduction of Surface Roughness by Means of Laser Processing over Additive Manufacturing Metal Parts

    Directory of Open Access Journals (Sweden)

    Vittorio Alfieri

    2016-12-01

    Full Text Available Optimization of processing parameters and exposure strategies is usually performed in additive manufacturing to set up the process; nevertheless, standards for roughness may not be evenly matched on a single complex part, since surface features depend on the building direction of the part. This paper aims to evaluate post processing treating via laser surface modification by means of scanning optics and beam wobbling to process metal parts resulting from selective laser melting of stainless steel in order to improve surface topography. The results are discussed in terms of roughness, geometry of the fusion zone in the cross-section, microstructural modification, and microhardness so as to assess the effects of laser post processing. The benefits of beam wobbling over linear scanning processing are shown, as heat effects in the base metal are proven to be lower.

  13. Implementation of Lean System on Erbium Doped Fibre Amplifier Manufacturing Process to Reduce Production Time

    Science.gov (United States)

    Maneechote, T.; Luangpaiboon, P.

    2010-10-01

    A manufacturing process of erbium doped fibre amplifiers is complicated. It needs to meet the customers' requirements under a present economic status that products need to be shipped to customers as soon as possible after purchasing orders. This research aims to study and improve processes and production lines of erbium doped fibre amplifiers using lean manufacturing systems via an application of computer simulation. Three scenarios of lean tooled box systems are selected via the expert system. Firstly, the production schedule based on shipment date is combined with a first in first out control system. The second scenario focuses on a designed flow process plant layout. Finally, the previous flow process plant layout combines with production schedule based on shipment date including the first in first out control systems. The computer simulation with the limited data via an expected value is used to observe the performance of all scenarios. The most preferable resulted lean tooled box systems from a computer simulation are selected to implement in the real process of a production of erbium doped fibre amplifiers. A comparison is carried out to determine the actual performance measures via an analysis of variance of the response or the production time per unit achieved in each scenario. The goodness of an adequacy of the linear statistical model via experimental errors or residuals is also performed to check the normality, constant variance and independence of the residuals. The results show that a hybrid scenario of lean manufacturing system with the first in first out control and flow process plant lay out statistically leads to better performance in terms of the mean and variance of production times.

  14. The improvement of the manufacturing process of a company by the Sigma level: the case of the company BAG (Batna

    Directory of Open Access Journals (Sweden)

    Athmane MECHENENE

    2014-06-01

    Full Text Available This modest work aims to evaluate the performance of the manufacturing process of the company by a new measurement tool, namely the sigma level whose purpose is to quantify the costs inherent in each production process, measure the levels of six Sigma in adjacent processes, to achieve weight calculate DPMO (Defects Per Million Opportunity and thus assess the overall competitiveness of the company. This new tool for measuring the performance of the manufacturing process (sigma level is applied to manufacturing gas cylinders (BAG - Batna.

  15. Multi-scale flowsheet simulation of an integrated continuous purification-downstream pharmaceutical manufacturing process.

    Science.gov (United States)

    Sen, Maitraye; Chaudhury, Anwesha; Singh, Ravendra; John, Joyce; Ramachandran, Rohit

    2013-03-10

    Properties of active pharmaceutical ingredients influence the critical quality attributes (CQAs) of final solid dosage forms (e.g. tablets). In the last decade, continuous manufacturing has been shown to be a promising alternative to batch processing in the pharmaceutical industry. Therefore, a quantitative model-based analysis of the influence of upstream API properties on downstream processing quality metrics will lead to enhanced QbD in pharmaceutical drug product manufacturing (Benyahia et al., 2012). In this study, a dynamic flowsheet simulation of an integrated API purification step (crystallization), followed by filtration and drying, with a downstream process (powder mixing) is presented. Results show that the temperature profile of a cooling crystallization process influences the crystal size distribution which in turn impacts the RSD and API concentration of the powder mixing process, which in turn has a direct effect on tablet properties (Boukouvala et al., 2012). A hybrid PBM-DEM model is also presented to demonstrate the coupling of particle-scale information with process-scale information leading to enhanced elucidation of the dynamics of the overall flowsheet simulation. Copyright © 2013 Elsevier B.V. All rights reserved.

  16. Catalyst layers for PEMFC manufactured by flexography printing process: performances and structure

    Energy Technology Data Exchange (ETDEWEB)

    Bois, C.; Blayo, A.; Chaussy, D. [Laboratory of Pulp and Paper Science and Graphic Arts (LGP2) (UMR 5518 CNRS-CTP-INPG), Grenoble Institute of Technology (INP Grenoble - PAGORA), St Martin d' Heres (France); Vincent, R.; Mercier, A.G.; Nayoze, C. [Commissariat a l' Energie Atomique et aux Energies Alternatives (CEA)/DRT/LITEN, Laboratoire des Composants Piles a Combustible, Electrolyse et Modelisation (LCPEM), Grenoble (France)

    2012-04-15

    This article focuses on the potential of a classic printing process, flexography, for manufacturing proton exchange membrane fuel cells (PEMFCs). Gas diffusion electrodes (GDEs) are produced by deposition of a water-based catalyst ink on a gas diffusion layer (GDL). The affinity between the ink and the GDL is quantified. Thus, the strong hydrophobic character of the GDL and the poor printability of the ink are demonstrated. However, the permeability of the GDL allows developing a multilayer protocol. The deposition by superimposition of ink layers allows control of the platinum amount and to obtain catalyst layers with a similar density of platinum nanoparticles to coated samples. At similar platinum loading, flexography and coating made catalyst layers offer similar performances, which confirm the relevance of flexography in catalyst layer manufacturing. Structural characterization shows that manufacturing protocol and process has an influence on catalyst layer microstructure. However, catalyst layer cracking and aggregation are increased with the catalyst layer thickness, diminishing the charge and gas diffusion into the catalyst layer resulting in performance degradation. Consequently, a catalyst layer with 0.46 mgPt cm{sup -2} reaches similar performances to catalyst layers with 1.77 and 2.01 times less platinum loading. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  17. Modification Of The Manufacturing Process Of A Composite Structure- From System Needs To Elementary Tests

    Science.gov (United States)

    Touzard, Jerome; Veilleraud, Frederic; Collias, Michael

    2012-07-01

    The SYLDA5 structure (SYstème de Lancement Double Ariane 5 - Ariane 5 dual launch system) is a lightweight carbon composite structure designed and manufactured by Astrium Space Transportation at Les Mureaux premises. In order to improve the manufacturing process of t he SYLDA5, a proposal was made by SYLDA5 technical team to change the manufacturing process of the composite sandwich parts. The SYLDA5 is however one of the main contributors in the dynamic behaviour of the upper part of Ariane 5 launcher and plays an important role in the qualification of the launcher. The present paper describes the overall qualification logic retained, from System requirements to material tests and to global System qualification, in a classical V- type design cycle. It demonstrates the necessity to take into account System needs when modifying a part of it, especially when the System is qualified with actual characteristics of t he parts that may not be defined in product’s initial requirements.

  18. A Dynamic Feature-Based Method for Hybrid Blurred/Multiple Object Detection in Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Tsun-Kuo Lin

    2016-01-01

    Full Text Available Vision-based inspection has been applied for quality control and product sorting in manufacturing processes. Blurred or multiple objects are common causes of poor performance in conventional vision-based inspection systems. Detecting hybrid blurred/multiple objects has long been a challenge in manufacturing. For example, single-feature-based algorithms might fail to exactly extract features when concurrently detecting hybrid blurred/multiple objects. Therefore, to resolve this problem, this study proposes a novel vision-based inspection algorithm that entails selecting a dynamic feature-based method on the basis of a multiclassifier of support vector machines (SVMs for inspecting hybrid blurred/multiple object images. The proposed algorithm dynamically selects suitable inspection schemes for classifying the hybrid images. The inspection schemes include discrete wavelet transform, spherical wavelet transform, moment invariants, and edge-feature-descriptor-based classification methods. The classification methods for single and multiple objects are adaptive region growing- (ARG- based and local adaptive region growing- (LARG- based learning approaches, respectively. The experimental results demonstrate that the proposed algorithm can dynamically select suitable inspection schemes by applying a selection algorithm, which uses SVMs for classifying hybrid blurred/multiple object samples. Moreover, the method applies suitable feature-based schemes on the basis of the classification results for employing the ARG/LARG-based method to inspect the hybrid objects. The method improves conventional methods for inspecting hybrid blurred/multiple objects and achieves high recognition rates for that in manufacturing processes.

  19. Laser-assisted machining process simulation for precision mould/die manufacturing

    Directory of Open Access Journals (Sweden)

    Zeng Quanren

    2015-01-01

    Full Text Available Laser-assisted machining (LAM is a kind of thermally assisted manufacturing process which preheats workpiece material with a highly-localized laser beam and then is followed by a conventional machining operation. It could greatly improve the machinability and gives better machining quality, especially suitable for hard-to-cut materials such as superalloys, tool steels. For manufacturing the high-precision moulds/dies that could fabricate micro and precision components, the thermal assistance at the local cutting zone, will help to lower the cutting force and consequently improve the internal surface quality of the machined moulds/dies. In this paper, a numerical study of the laser-assisted cutting of plastic mould steel NAK80 is reported. The simulation of LAM of NAK80 is realized by combining two procedures: simulation of moving laser heat source applied on the local surface of workpiece which causes the corresponding temperature field arise and material soften, and simulation of the subsequent cutting processes. This research will offer the die/mould manufacturers a more efficient planning tool for the fabrication of the micro, precision dies/moulds of high surface quality, and hence, for forming the high-quality micro components as well as for longer die/mould life.

  20. WOOD - PLASTIC COMPOSITES FROM WASTE MATERIALS RESULTED IN THE FURNITURE MANUFACTURING PROCESS

    Directory of Open Access Journals (Sweden)

    Camelia COŞEREANU

    2014-06-01

    Full Text Available The paper presents the application of waste materials resulted in the furniture manufacturing process as components for wood-plastic composites. The composites are produced from industrial byproducts, such as shavings and ABS (acrylonitrile butadiene styrene, without coupling agent. The two components are derived from industrial processes of furniture manufacturing: the first one consists of wood residues resulted from planing machine as planer shavings, and the second one from ABS edge banding operation. A wide array of mixtures varying from 100% ABS to 50% ABS: 50% shavings were used to produce eight variants of boards. Density was determined for each board and the method for the determination of ABS particle size distribution by oscillating screen method using sieve apertures up to 4mm was also applied, in order to establish the particle fractions and the distribution of their sizes. Based on ABS properties, several technologies of manufacturing wood-plastic composites from the waste materials were tested and one of them was selected. The results of the first stage analysis, when the physical integrity and the compactness of the panels’ structures were tested, have shown that a maximum proportion of 30% of wood shavings is accepted in the mixture. On the other hand, the low density of the boards and their porous structure recommend further investigations for thermal and sound insulation applications

  1. A decision-making model of gear process for green manufacturing

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A decision-making model of gear process for green manufacturing is presented, which integrates the five objectives including the time, quality, cost, resource consumption and environmental impact of gear process together into the development of a strategy. Mathematical description is provided for the multi-objectives decision-making model. The expert judgment and the multi-fuzzy assessment theory are introduced to do sensible comparisons and give quantitative results. A case study on practical cutting tool selection in gear machining demonstrates that the proposed model is applicable.

  2. Data on green tea flavor determinantes as affected by cultivars and manufacturing processes.

    Science.gov (United States)

    Han, Zhuo-Xiao; Rana, Mohammad M; Liu, Guo-Feng; Gao, Ming-Jun; Li, Da-Xiang; Wu, Fu-Guang; Li, Xin-Bao; Wan, Xiao-Chun; Wei, Shu

    2017-02-01

    This paper presents data related to an article entitled "Green tea flavor determinants and their changes over manufacturing processes" (Han et al., 2016) [1]. Green tea samples were prepared with steaming and pan firing treatments from the tender leaves of tea cultivars 'Bai-Sang Cha' ('BAS') and 'Fuding-Dabai Cha' ('FUD'). Aroma compounds from the tea infusions were detected and quantified using HS-SPME coupled with GC/MS. Sensory evaluation was also made for characteristic tea flavor. The data shows the abundances of the detected aroma compounds, their threshold values and odor characteristics in the two differently processed tea samples as well as two different cultivars.

  3. Impact of the Skim Milk Powder Manufacturing Process on the Flavor of Model White Chocolate.

    Science.gov (United States)

    Stewart, Ashleigh; Grandison, Alistair S; Ryan, Angela; Festring, Daniel; Methven, Lisa; Parker, Jane K

    2017-02-15

    Milk powder is an important ingredient in the confectionery industry, but its variable nature has consequences for the quality of the final confectionary product. This paper demonstrates that skim milk powders (SMP) produced using different (but typical) manufacturing processes, when used as ingredients in the manufacture of model white chocolates, had a significant impact on the sensory and volatile profiles of the chocolate. SMP was produced from raw bovine milk using either low or high heat treatment, and a model white chocolate was prepared from each SMP. A directional discrimination test with naïve panelists showed that the chocolate prepared from the high heat SMP had more caramel/fudge character (p chocolates showed a concomitant increase in Maillard-derived volatiles which are likely to account for this change in flavor.

  4. Processing of New Materials by Additive Manufacturing: Iron-Based Alloys Containing Silver for Biomedical Applications

    Science.gov (United States)

    Niendorf, Thomas; Brenne, Florian; Hoyer, Peter; Schwarze, Dieter; Schaper, Mirko; Grothe, Richard; Wiesener, Markus; Grundmeier, Guido; Maier, Hans Jürgen

    2015-07-01

    In the biomedical sector, production of bioresorbable implants remains challenging due to improper dissolution rates or deficient strength of many candidate alloys. Promising materials for overcoming the prevalent drawbacks are iron-based alloys containing silver. However, due to immiscibility of iron and silver these alloys cannot be manufactured based on conventional processing routes. In this study, iron-manganese-silver alloys were for the first time synthesized by means of additive manufacturing. Based on combined mechanical, microscopic, and electrochemical studies, it is shown that silver particles well distributed in the matrix can be obtained, leading to cathodic sites in the composite material. Eventually, this results in an increased dissolution rate of the alloy. Stress-strain curves showed that the incorporation of silver barely affects the mechanical properties.

  5. Liner material and manufacturing process for the Ariane 5 solid propellant boosters

    Science.gov (United States)

    Lecoustre, M.; Maucourt, J.

    1992-07-01

    The specifications and installation procedure for the liners of Ariane 5 boosters are set forth with attention given to functional and manufacturing requirements. The liner is made up of reinforcing fillers, a bond promoter, and a binder developed with the polymer HTPB, aliphatic isocyanate as a curing agent, and polymerization catalysts. The industrial manufacturing sequence is outlined discussing the preheating and chemical activation of the thermal insulation before the spraying process begins. Spraying tests are conducted of the substance to measure the liner thickness and secant modulus. The average measured thickness is found to be about 1 mm, and the secant modulus does not vary significantly. The liner formula is shown to be suitable for spraying and to meet such functional specifications as strain and peel capabilities.

  6. Consolidation & Factors Influencing Sintering Process in Polymer Powder Based Additive Manufacturing

    Science.gov (United States)

    Sagar, M. B.; Elangovan, K.

    2017-08-01

    Additive Manufacturing (AM) is two decade old technology; where parts are build layer manufacturing method directly from a CAD template. Over the years, AM techniques changes the future way of part fabrication with enhanced intricacy and custom-made features are aimed. Commercially polymers, metals, ceramic and metal-polymer composites are in practice where polymers enhanced the expectations in AM and are considered as a kind of next industrial revolution. Growing trend in polymer application motivated to study their feasibility and properties. Laser sintering, Heat sintering and Inhibition sintering are the most successful AM techniques for polymers but having least application. The presentation gives up selective sintering of powder polymers and listed commercially available polymer materials. Important significant factors for effective processing and analytical approaches to access them are discussed.

  7. Towards energy and resource efficient manufacturing: A processes and systems approach

    DEFF Research Database (Denmark)

    Duflou, Joost R.; Sutherland, John W.; Dornfeld, David

    2012-01-01

    This paper aims to provide a systematic overview of the state of the art in energy and resource efficiency increasing methods and techniques in the domain of discrete part manufacturing, with attention for the effectiveness of the available options. For this purpose a structured approach, disting......This paper aims to provide a systematic overview of the state of the art in energy and resource efficiency increasing methods and techniques in the domain of discrete part manufacturing, with attention for the effectiveness of the available options. For this purpose a structured approach......, distinguishing different system scale levels, is applied: starting from a unit process focus, respectively the multi-machine, factory, multi-facility and supply chain levels are covered. Determined by the research contributions reported in literature, the de facto focus of the paper is mainly on energy related...

  8. Spring-back simulation of flat symmetrical laminates with angled plies manufactured through autoclave processing

    Science.gov (United States)

    Nasir, M. N. M.; Aminanda, Y.; Mezeix, L.; Seman, M. A.; Rivai, A.; Ali, K. M.

    2016-10-01

    This paper presents a non-linear finite element analysis (FEA) method to predict the spring-back deformation for composite structures manufactured using autoclave processing. It is a progression from previous accompanying study on flat unidirectional samples and the aim is to observe spring-back warpage on laminates consisting of angled (±45°) plies compared to unidirectional (0°) laminate. Three samples for each of the symmetrical laminates with angled plies [45/0]S and [45/-45]S are manufactured and the warpage form is observed. FEA model that was utilized in the previous study, along with the physical mechanisms of spring-back such as the first ply stretching and tool-part interaction mechanisms, are maintained with only changes in material orientation for the part and the tool-part interface components. Upon comparison, the data shows that the spring-back form for symmetrical laminate becomes more complex to predict.

  9. Electric poling-assisted additive manufacturing process for PVDF polymer-based piezoelectric device applications

    Science.gov (United States)

    Lee, ChaBum; Tarbutton, Joshua A.

    2014-09-01

    This paper presents a new additive manufacturing (AM) process to directly and continuously print piezoelectric devices from polyvinylidene fluoride (PVDF) polymeric filament rods under a strong electric field. This process, called ‘electric poling-assisted additive manufacturing or EPAM, combines AM and electric poling processes and is able to fabricate free-form shape piezoelectric devices continuously. In this process, the PVDF polymer dipoles remain well-aligned and uniform over a large area in a single design, production and fabrication step. During EPAM process, molten PVDF polymer is simultaneously mechanically stresses in-situ by the leading nozzle and electrically poled by applying high electric field under high temperature. The EPAM system was constructed to directly print piezoelectric structures from PVDF polymeric filament while applying high electric field between nozzle tip and printing bed in AM machine. Piezoelectric devices were successfully fabricated using the EPAM process. The crystalline phase transitions that occurred from the process were identified by using the Fourier transform infrared spectroscope. The results indicate that devices printed under a strong electric field become piezoelectric during the EPAM process and that stronger electric fields result in greater piezoelectricity as marked by the electrical response and the formation of sharper peaks at the polar β crystalline wavenumber of the PVDF polymer. Performing this process in the absence of an electric field does not result in dipole alignment of PVDF polymer. The EPAM process is expected to lead to the widespread use of AM to fabricate a variety of piezoelectric PVDF polymer-based devices for sensing, actuation and energy harvesting applications with simple, low cost, single processing and fabrication step.

  10. Measurement of powder bed density in powder bed fusion additive manufacturing processes

    Science.gov (United States)

    Jacob, G.; Donmez, A.; Slotwinski, J.; Moylan, S.

    2016-11-01

    Many factors influence the performance of additive manufacturing (AM) processes, resulting in a high degree of variation in process outcomes. Therefore, quantifying these factors and their correlations to process outcomes are important challenges to overcome to enable widespread adoption of emerging AM technologies. In the powder bed fusion AM process, the density of the powder layers in the powder bed is a key influencing factor. This paper introduces a method to determine the powder bed density (PBD) during the powder bed fusion (PBF) process. A complete uncertainty analysis associated with the measurement method was also described. The resulting expanded measurement uncertainty, U PBD (k  =  2), was determined as 0.004 g · cm-3. It was shown that this expanded measurement uncertainty is about three orders of magnitude smaller than the typical powder bed density. This method enables establishing correlations between the changes in PBD and the direction of motion of the powder recoating arm.

  11. A social-level macro-governance mode for collaborative manufacturing processes

    Science.gov (United States)

    Gao, Ji; Lv, Hexin; Jin, Zhiyong; Xu, Ping

    2017-08-01

    This paper proposes the social-level macro-governance mode for innovating the popular centralized control for CoM (Collaborative Manufacturing) processes, and makes this mode depend on the support from three aspects of technologies standalone and complementary: social–level CoM process norms, CoM process supervision system, and rational agents as the brokers of enterprises. It is the close coupling of those technologies that redounds to removing effectively the uncontrollability obstacle confronted with by cross-management-domain CoM processes. As a result, this mode enables CoM applications to be implemented by uniting the centralized control of CoM partners for respective CoM activities, and therefore provides a new distributed CoM process control mode to push forward the convenient development and large-scale deployment of SME-oriented CoM applications.

  12. Austempered Ductile Iron Manufacturing Data Acquisition Process with the Use of Semantic Techniques

    Directory of Open Access Journals (Sweden)

    Wilk-Kołodziejczyk D.

    2016-12-01

    Full Text Available The aim of this work was to propose a methodology supporting the task of collecting the comparative data on studies of the mechanical properties of ADI. Collecting of research data is an important step in the process of finding the optimum design solutions for newly made products - experimental data allow us properly calibrate the manufacturing process of ADI to let the final product achieve the required properties. Parameters of the ADI production process, i.e. the time and temperature of austenitising and austempering, as well as the alloying elements added to ductile iron affect the ADI properties. The design process can use research data collected, among others, from the Web. As stated in the article, the process of data acquisition can be supported by semantic technologies, including ontologies which are descriptive logic formalism.

  13. De-risking pharmaceutical tablet manufacture through process understanding, latent variable modeling, and optimization technologies.

    Science.gov (United States)

    Muteki, Koji; Swaminathan, Vidya; Sekulic, Sonja S; Reid, George L

    2011-12-01

    In pharmaceutical tablet manufacturing processes, a major source of disturbance affecting drug product quality is the (lot-to-lot) variability of the incoming raw materials. A novel modeling and process optimization strategy that compensates for raw material variability is presented. The approach involves building partial least squares models that combine raw material attributes and tablet process parameters and relate these to final tablet attributes. The resulting models are used in an optimization framework to then find optimal process parameters which can satisfy all the desired requirements for the final tablet attributes, subject to the incoming raw material lots. In order to de-risk the potential (lot-to-lot) variability of raw materials on the drug product quality, the effect of raw material lot variability on the final tablet attributes was investigated using a raw material database containing a large number of lots. In this way, the raw material variability, optimal process parameter space and tablet attributes are correlated with each other and offer the opportunity of simulating a variety of changes in silico without actually performing experiments. The connectivity obtained between the three sources of variability (materials, parameters, attributes) can be considered a design space consistent with Quality by Design principles, which is defined by the ICH-Q8 guidance (USDA 2006). The effectiveness of the methodologies is illustrated through a common industrial tablet manufacturing case study.

  14. Affordable Design: A Methodolgy to Implement Process-Based Manufacturing Cost into the Traditional Performance-Focused Multidisciplinary Design Optimization

    Science.gov (United States)

    Bao, Han P.; Samareh, J. A.

    2000-01-01

    The primary objective of this paper is to demonstrate the use of process-based manufacturing and assembly cost models in a traditional performance-focused multidisciplinary design and optimization process. The use of automated cost-performance analysis is an enabling technology that could bring realistic processbased manufacturing and assembly cost into multidisciplinary design and optimization. In this paper, we present a new methodology for incorporating process costing into a standard multidisciplinary design optimization process. Material, manufacturing processes, and assembly processes costs then could be used as the objective function for the optimization method. A case study involving forty-six different configurations of a simple wing is presented, indicating that a design based on performance criteria alone may not necessarily be the most affordable as far as manufacturing and assembly cost is concerned.

  15. Computational manufacturing

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper presents a general framework for computational manufacturing. The methodology of computational manufacturing aims at integrating computational geometry, machining principle, sensor information fusion, optimization, computational intelligence and virtual prototyping to solve problems of the modeling, reasoning, control, planning and scheduling of manufacturing processes and systems. There are three typical problems in computational manufacturing, i.e., scheduling (time-domain), geometric reasoning (space-domain) and decision- making (interaction between time-domain and space-domain). Some theoretical fundamentals of computational manufacturing are also discussed.

  16. Generation Of Manufacturing Routing And Operations Using Structured Knowledge As Basis To Application Of Computer Aided In Process Planning

    Science.gov (United States)

    Oswaldo, Luiz Agostinho

    2011-01-01

    The development of computer aided resources in automation of generation of manufacturing routings and operations is being mainly accomplished through the search of similarities between existent ones, resulting standard process routings that are grouped by analysis of similarities between parts or routings. This article proposes the development of manufacturing routings and operations detailment using a methodology which steps will define the initial, intermediate and final operations, starting from the rough piece and going up to the final specifications, that must have binunivocal relationship with the part design specifications. Each step will use the so called rules of precedence to link and chain the routing operations. The rules of precedence order and prioritize the knowledge of various manufacturing processes, taking in account the theories of machining, forging, assembly, and heat treatments; also, utilizes the theories of accumulation of tolerances and process capabilities, between others. It is also reinforced the availability of manufacturing databases related to process tolerances, deviations of machine tool- cutting tool- fixturing devices—workpiece, and process capabilities. The statement and application of rules of precedence, linking and joining manufacturing concepts in a logical and structured way, and their application in the methodology steps will make viable the utilization of structured knowledge instead of tacit one currently available in the manufacturing engineering departments, in the generation of manufacturing routing and operations. Consequently, the development of Computer Aided in Process Planning will be facilitated, due to the structured knowledge applied with this methodology.

  17. Manufacturing Process Developments for Regeneratively-Cooled Channel Wall Rocket Nozzles

    Science.gov (United States)

    Gradl, Paul; Brandsmeier, Will

    2016-01-01

    Regeneratively cooled channel wall nozzles incorporate a series of integral coolant channels to contain the coolant to maintain adequate wall temperatures and expand hot gas providing engine thrust and specific impulse. NASA has been evaluating manufacturing techniques targeting large scale channel wall nozzles to support affordability of current and future liquid rocket engine nozzles and thrust chamber assemblies. The development of these large scale manufacturing techniques focus on the liner formation, channel slotting with advanced abrasive water-jet milling techniques and closeout of the coolant channels to replace or augment other cost reduction techniques being evaluated for nozzles. NASA is developing a series of channel closeout techniques including large scale additive manufacturing laser deposition and explosively bonded closeouts. A series of subscale nozzles were completed evaluating these processes. Fabrication of mechanical test and metallography samples, in addition to subscale hardware has focused on Inconel 625, 300 series stainless, aluminum alloys as well as other candidate materials. Evaluations of these techniques are demonstrating potential for significant cost reductions for large scale nozzles and chambers. Hot fire testing is planned using these techniques in the future.

  18. Design process optimization, virtual prototyping of manufacturing, and foundry-portable DFM (Invited Paper)

    Science.gov (United States)

    Hogan, James; Progler, Christopher; Chatila, Ahmad; Bruggeman, Bert; Heins, Mitchell; Pack, Robert; Boksha, Victor

    2005-05-01

    We consider modern design for manufacturing (DFM) as a manifestation of IC industry re-integration and intensive cost management dynamics. In that regard DFM is somewhat different from so-called design for yield (DFY) which essentially focuses on productivity (yield) management (that is not to say that DFM and DFY do not have significant overlaps and interactions). We clearly see the shaping of a new "full-chip DFM" infrastructure on the background of the "back to basics" design-manufacturing re-integration dynamics. In the presented work we are focusing on required DFM-efficiencies in a "foundry-fabless" link. Concepts of "virtual prototyping of manufacturing", "design process optimization", and "foundry-portable DFM" models are explored. Both senior management of the industry and leading design groups finally realize the need for a radical change of design styles. Some of the DFM super-goals are to isolate designers from process details and to make designs foundry portable. It requires qualification of designs at different foundries. In their turn, foundries specified and are implementing a set of DFM rules: "action-required", "recommended", and "guidelines" while asking designers to provide netlist and testing information. Also, we observe strong signs of innovation coming back to the mask industry. Powerful solutions are emerging and shaping up toward mask-centered IP as a business. While it seems that pure-play foundries have found their place for now in the "IDM+" model (supporting manufacturing capacity of IDMs) it is not obvious how sustainable the model is. Wafer as a production unit is not sufficient anymore; foundries are being asked by large customers to price products in terms of good die. It brings back the notion of the old ASIC business model where the foundry is responsible for dealing with both random and systematic yield issues for a given design. One scenario of future development would be that some of the leading foundries might eventually

  19. Simulation and optimization of a slurry-based fiberglass preform manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, R.W.; Landon, M.D.

    1995-12-01

    As a part of the Partnership for a New Generation of Vehicles (PNGV) program directed by the U.S. Department of Commerce, the U.S. Department of Energy (DOE) is currently supporting various research and development projects identified by representatives of the U.S. Council for Automotive Research (USCAR) as high priority areas deserving special attention. A water-based slurry process for producing chopped fiberglass preforms that can be used in manufacturing structural automotive composites is being developed by researchers at the Idaho National Engineering Laboratory (INEL) and members of the Automotive Composites Consortium (ACC), as part of the U.S. Advanced Manufacturing Partnership (USAMP). The main objective of the project is to achieve a uniform (by mass) distribution of fibers in the preform. To this end, computer modeling and experimental efforts are currently underway at the INEL. The present article reports strategy, progress and current results for the modeling effort. The modeling effort includes computational fluid dynamic simulations of the current process to help visualize process dynamics and computer-based design optimization that automatically adjusts process parameters to find the best design to meet the objective.

  20. Risk management for moisture related effects in dry manufacturing processes: a statistical approach.

    Science.gov (United States)

    Quiroz, Jorge; Strong, John; Zhang, Lanju

    2016-03-01

    A risk- and science-based approach to control the quality in pharmaceutical manufacturing includes a full understanding of how product attributes and process parameters relate to product performance through a proactive approach in formulation and process development. For dry manufacturing, where moisture content is not directly manipulated within the process, the variability in moisture of the incoming raw materials can impact both the processability and drug product quality attributes. A statistical approach is developed using individual raw material historical lots as a basis for the calculation of tolerance intervals for drug product moisture content so that risks associated with excursions in moisture content can be mitigated. The proposed method is based on a model-independent approach that uses available data to estimate parameters of interest that describe the population of blend moisture content values and which do not require knowledge of the individual blend moisture content values. Another advantage of the proposed tolerance intervals is that, it does not require the use of tabulated values for tolerance factors. This facilitates the implementation on any spreadsheet program like Microsoft Excel. A computational example is used to demonstrate the proposed method.

  1. Controlled Thermal-Mechanical Processing of Tubes and Pipes for Enhanced Manufacturing and Performance

    Energy Technology Data Exchange (ETDEWEB)

    Kolarik, Robert V.

    2005-11-11

    The Alloy Steel Business of The Timken Company won an award for the controlled thermo-mechanical processing (CTMP) project and assembled a strong international public/private partnership to execute the project. The premise of the CTMP work was to combine Timken's product understanding with its process expertise and knowledge of metallurgical and deformation fundamentals developed during the project to build a predictive process design capability. The CTMP effort succeeded in delivering a pc-based capability in the tube optimization model, with a virtual pilot plant (VPP) feature to represent the desired tube making process to predict the resultant microstructure tailored for the desired application. Additional tasks included a system for direct, online measurement of grain size and demonstration of application of CTMP via robotically enhanced manufacturing.

  2. Treatment of welding electrode manufacturing plant wastewater using coagulation/flocculation-nanofiltration as a hybrid process

    Directory of Open Access Journals (Sweden)

    H. A. Golestani

    2011-03-01

    Full Text Available High water consumption and water scarcity make industrial wastewater reuse necessary, especially in those industries characterized by polluted effluents such as welding electrode manufacturing industries. The present paper investigates the coupling of coagulation-flocculation with nanofiltration (NF to recycle water and reuse it in the process. First, the effect of different concentrations of a mixture of alum (Al2(SO43.18H2O and ferric chloride (FeCl3 on the pretreatment process was closely studied. Then the NF process was applied for complementary treatment. The NF results show that, by increasing both flow rate and transmembrane pressure (TMP, permeate flux is increased. The NF results also show that the COD value decreases below 2 mg/l, TDS rejection approaches 82%, turbidity decreases below 1 NTU and the hardness is lower than the factory constraint (100 mg/l as CaCO3, allowing the reuse of the treated wastewater in the process.

  3. The Colloidal Stabilization of Quantum Dots: Towards Manufacturable, Efficient Solution-Processed Solar Cells

    Science.gov (United States)

    Rollny, Lisa

    Understanding colloidal stabilization can influence the design of optoelectronic devices and enable improvements to their performance and stability. For photovoltaics, important characteristics of the active layer material are high conductivity along with a minimum of recombination centers. In order to capitalize on the benefits of solution-processed materials, it is important to minimize the number of processing steps: ideally, to achieve a low-cost solution, materials would be deposited using a single process step compatible with roll-to-roll manufacturing. Prior to this work, the highest-performing colloidal quantum dots (CQD) solar cells have relied on several deposition steps that are repeated in a layer-by-layer (LBL) fashion. The purpose of these process steps has been to remove the long insulating ligands used in synthesis and replace them with short ligands that allow electrical conduction. The large number of steps combined, typically implemented via spin coating, leads to inefficient materials utilization and fails to show a path to a manufacturable solution. In this work, the first CQD solar cells were designed, built, and characterized combining state-of-art performance with scalable manufacture. Firstly, I report the first automated CQD synthesis to result in CQDs that form high-performance CQD solar cells. I analyze the CQD synthesis and by separating it into two phases---nucleation and growth phase---my insights are used to create higher-quality CQDs exhibiting enhanced monodispersity. I then proceed to develop a CQD ink: a CQD solution ready for direct deposition to form a semiconducting film exhibiting low trap state density. In early trials the CQD ink showed only limited power conversion efficiencies of 2%. I designed a new ink strategy, which I term cleavable hemiketal ligands. This novel two-component ligand strategy enables the combination of colloidal stabilization (via this longer two-component ligand) and cleavability (enabling excellent

  4. Sensor-based atomic layer deposition for rapid process learning and enhanced manufacturability

    Science.gov (United States)

    Lei, Wei

    In the search for sensor based atomic layer deposition (ALD) process to accelerate process learning and enhance manufacturability, we have explored new reactor designs and applied in-situ process sensing to W and HfO 2 ALD processes. A novel wafer scale ALD reactor, which features fast gas switching, good process sensing compatibility and significant similarity to the real manufacturing environment, is constructed. The reactor has a unique movable reactor cap design that allows two possible operation modes: (1) steady-state flow with alternating gas species; or (2) fill-and-pump-out cycling of each gas, accelerating the pump-out by lifting the cap to employ the large chamber volume as ballast. Downstream quadrupole mass spectrometry (QMS) sampling is applied for in-situ process sensing of tungsten ALD process. The QMS reveals essential surface reaction dynamics through real-time signals associated with byproduct generation as well as precursor introduction and depletion for each ALD half cycle, which are then used for process learning and optimization. More subtle interactions such as imperfect surface saturation and reactant dose interaction are also directly observed by QMS, indicating that ALD process is more complicated than the suggested layer-by-layer growth. By integrating in real-time the byproduct QMS signals over each exposure and plotting it against process cycle number, the deposition kinetics on the wafer is directly measured. For continuous ALD runs, the total integrated byproduct QMS signal in each ALD run is also linear to ALD film thickness, and therefore can be used for ALD film thickness metrology. The in-situ process sensing is also applied to HfO2 ALD process that is carried out in a furnace type ALD reactor. Precursor dose end-point control is applied to precisely control the precursor dose in each half cycle. Multiple process sensors, including quartz crystal microbalance (QCM) and QMS are used to provide real time process information. The

  5. Development and characterization of a cell culture manufacturing process using quality by design (QbD) principles.

    Science.gov (United States)

    Marasco, Daniel M; Gao, Jinxin; Griffiths, Kristi; Froggatt, Christopher; Wang, Tongtong; Wei, Gan

    2014-01-01

    The principles of quality by design (QbD) have been applied in cell culture manufacturing process development and characterization in the biotech industry. Here we share our approach and practice in developing and characterizing a cell culture manufacturing process using QbD principles for establishing a process control strategy. Process development and characterization start with critical quality attribute identification, followed by process parameter and incoming raw material risk assessment, design of experiment, and process parameter classification, and conclude with a design space construction. Finally, a rational process control strategy is established and documented.

  6. Quality Control in Automated Manufacturing Processes – Combined Features for Image Processing

    Directory of Open Access Journals (Sweden)

    B. Kuhlenkötter

    2006-01-01

    Full Text Available In production processes the use of image processing systems is widespread. Hardware solutions and cameras respectively are available for nearly every application. One important challenge of image processing systems is the development and selection of appropriate algorithms and software solutions in order to realise ambitious quality control for production processes. This article characterises the development of innovative software by combining features for an automatic defect classification on product surfaces. The artificial intelligent method Support Vector Machine (SVM is used to execute the classification task according to the combined features. This software is one crucial element for the automation of a manually operated production process

  7. Influence of manufacturing processes on cell surface properties of probiotic strain Lactobacillus rhamnosus Lcr35®.

    Science.gov (United States)

    Nivoliez, Adrien; Veisseire, Philippe; Alaterre, Elina; Dausset, Caroline; Baptiste, Fabrice; Camarès, Olivier; Paquet-Gachinat, Marylise; Bonnet, Muriel; Forestier, Christiane; Bornes, Stéphanie

    2015-01-01

    The influence of the industrial process on the properties of probiotics, administered as complex manufactured products, has been poorly investigated. In the present study, we comparatively assessed the cell wall characteristics of the probiotic strain Lactobacillus rhamnosus Lcr35® together with three of its commercial formulations with intestinal applications. Putative secreted and transmembrane-protein-encoding genes were initially searched in silico in the genome of L. rhamnosus Lcr35®. A total of 369 candidate genes were identified which expressions were followed using a custom Lactobacillus DNA chip. Among them, 60 or 67 genes had their expression either upregulated or downregulated in the Lcr Restituo® packet or capsule formulations, compared to the native Lcr35® strain. Moreover, our data showed that the probiotic formulations (Lcr Lenio®, Lcr restituo® capsule and packet) showed a better capacity to adhere to intestinal epithelial Caco-2 cells than the native Lcr35® strain. Microbial (MATS) tests showed that the probiotic was an electron donor and that they were more hydrophilic than the native strain. The enhanced adhesion capacity of the active pharmaceutical ingredients (APIs) to epithelial Caco-2 cells and their antipathogen effect could be due to this greater surface hydrophilic character. These findings suggest that the manufacturing process influences the protein composition and the chemical properties of the cell wall. It is therefore likely that the antipathogen effect of the formulation is modulated by the industrial process. Screening of the manufactured products' properties would therefore represent an essential step in evaluating the effects of probiotic strains.

  8. [Drug development from natural fermentation products: establishing a manufacturing process which maximizes the potential of microorganisms].

    Science.gov (United States)

    Nagao, Koji; Ueda, Satoshi; Kanda, Munekazu; Oohata, Nobutaka; Yamashita, Michio; Hino, Motohiro

    2010-11-01

    Natural fermentation products have long been studied as attractive targets for drug discovery due to their amazing diverse, complex chemical structures and biological activities. As such, a number of revolutionary drugs developed from natural fermentation products have contributed to global human health. To commercialize a drug derived from natural fermentation products, an effective chemical entity must be identified and thoroughly researched, and an effective manufacturing process to prepare a commercial supply must be developed. To construct such a manufacturing process for tacrolimus and micafungin, the following studies were conducted: first, we focused on controlling the production of the tacrolimus-related compound FR900525, a fermentation by-product of tacrolimus which was critical for quality assurance of the drug substance. FR900525 production was reduced by using a mutant strain which produced more pipecolic acid, the biosynthesis material of tacrolimus, than the original strain. Then, to optimize the fermentation process of FR901379, an intermediate of micafungin, a fed-batch culture was adopted to increase FR901379 productivity. Additionally, FULLZONE(TM) impeller was installed into the scaled-up fermenter, reducing the agitation-induced damage to the mycelium. As a result, the mycelial form changed from filamentous to pellet-shaped, and the air uptake rate during fermentation was drastically improved. Finally, we conducted screening for FR901379 acylase-producing microorganisms, as FR901379 acylase is necessary to manufacture micafungin. We were able to easily discover FR901379 acylase-producing microorganisms in soil samples using our novel, convenient screening method, which involves comparing the difference in antibiotic activity between FR901379 and its deacylated product.

  9. Technology transfer and scale-up of the Flublok recombinant hemagglutinin (HA) influenza vaccine manufacturing process.

    Science.gov (United States)

    Buckland, Barry; Boulanger, Robert; Fino, Mireli; Srivastava, Indresh; Holtz, Kathy; Khramtsov, Nikolai; McPherson, Clifton; Meghrous, Jamal; Kubera, Paul; Cox, Manon M J

    2014-09-22

    Multiple different hemagglutinin (HA) protein antigens have been reproducibly manufactured at the 650L scale by Protein Sciences Corporation (PSC) based on an insect cell culture with baculovirus infection. Significantly, these HA protein antigens were produced by the same Universal Manufacturing process as described in the biological license application (BLA) for the first recombinant influenza vaccine approved by the FDA (Flublok). The technology is uniquely designed so that a change in vaccine composition can be readily accommodated from one HA protein antigen to another one. Here we present a vaccine candidate to combat the recently emerged H7N9 virus as an example starting with the genetic sequence for the required HA, creation of the baculovirus and ending with purified protein antigen (or vaccine component) at the 10L scale accomplished within 38 days under GMP conditions. The same process performance is being achieved at the 2L, 10L, 100L, 650L and 2500L scale. An illustration is given of how the technology was transferred from the benchmark 650L scale facility to a retrofitted microbial facility at the 2500L scale within 100 days which includes the time for facility engineering changes. The successful development, technology transfer and scale-up of the Flublok process has major implications for being ready to make vaccine rapidly on a worldwide scale as a defense against pandemic influenza. The technology described does not have the same vulnerability to mutations in the egg adapted strain, and resulting loss in vaccine efficacy, faced by egg based manufacture. Copyright © 2014 Elsevier Ltd. All rights reserved.

  10. Low Doses of Traditional Nanophytomedicines for Clinical Treatment: Manufacturing Processes and Nonlinear Response Patterns.

    Science.gov (United States)

    Bell, Iris R; Sarter, Barbara; Standish, Leanna J; Banerji, Prasanta; Banerji, Pratip

    2015-06-01

    The purpose of the present paper is to (a) summarize evidence for the nanoparticle nature and biological effects of traditional homeopathically-prepared medicines at low and ultralow doses; (b) provide details of historically-based homeopathic green manufacturing materials and methods, relating them to top-down mechanical attrition and plant-based biosynthetic processes in modern nanotechnology; (c) outline the potential roles of nonlinear dose-responses and dynamical interactions with complex adaptive systems in generating endogenous amplification processes during low dose treatment. Possible mechanisms of low dose effects, for which there is evidence involving nanoparticles and/or homeopathically-manufactured medicines, include hormesis, time-dependent sensitization, and stochastic resonance. All of the proposed mechanisms depend upon endogenous nonlinear amplification processes in the recipient organism in interaction with the salient, albeit weak signal properties of the medicine. Conventional ligand-receptor mechanisms relevant to higher doses are less likely involved. Effects, especially for homeopathically-prepared nanophytomedicines, include bidirectional host state-dependent changes in function. Homeopathic clinicians report successful treatment of serious infections and cancers. Preclinical biological evidence is consistent with such claims. Controlled biological data on homeopathically-prepared medicines indicate modulation of gene expression and biological signaling pathways regulating cell cycles, immune reactions, and central nervous system function from studies on cells, animals, and human subjects. As a 200-year old system of traditional medicine used by millions of people worldwide, homeopathy offers a pulsed low dose treatment strategy and strong safety record to facilitate progress in translational nanomedicine with plants and other natural products. In turn, modern nanotechnology methods can improve homeopathic manufacturing procedures

  11. High-end Manufacture of Yulian Energy Group Focused Efforts on Aluminum Deep Processing Products

    Institute of Scientific and Technical Information of China (English)

    2016-01-01

    Aluminum deep processing products recorded brisk production and sales,Q1 sales completed29%of the whole year plan,budget profit completed 67%of the annual plan,first 3months of the year fulfilled consecutive profitearning,customer orders have been scheduled for production till June.Such splendid score sheet indicated that the high-end manufacture of Henan Yulian Energy Group Co.,Ltd,a pilot enterprise for transition and upgrading in Henan aluminum industry,has flexed its

  12. Process for manufacture of inertial confinement fusion targets and resulting product

    Science.gov (United States)

    Masnari, Nino A.; Rensel, Walter B.; Robinson, Merrill G.; Solomon, David E.; Wise, Kensall D.; Wuttke, Gilbert H.

    1982-01-01

    An ICF target comprising a spherical pellet of fusion fuel surrounded by a concentric shell; and a process for manufacturing the same which includes the steps of forming hemispheric shells of a silicon or other substrate material, adhering the shell segments to each other with a fuel pellet contained concentrically therein, then separating the individual targets from the parent substrate. Formation of hemispheric cavities by deposition or coating of a mold substrate is also described. Coatings or membranes may also be applied to the interior of the hemispheric segments prior to joining.

  13. Micro injection moulding process validation for high precision manufacture of thermoplastic elastomer micro suspension rings

    DEFF Research Database (Denmark)

    Calaon, M.; Tosello, G.; Elsborg Hansen, R.

    Micro injection moulding (μIM) is one of the most suitable micro manufacturing processes for flexible mass-production of multi-material functional micro components. The technology was employed in this research used to produce thermoplastic elastomer (TPE) micro suspension rings identified...... as critical component in micro acoustic applications (e.g. phono cartridges, see Figure 1a). The suspension ring holds in place the preassembled aluminium cantilever, magnet and diamond tip seen (see Figure 1b and 1c). The specific damping properties of the TPE material reduces vibrations differently depended...

  14. Preliminary Evaluation of Mechanical Properties of Co-Cr Alloys Fabricated by Three New Manufacturing Processes.

    Science.gov (United States)

    Jang, Seong-Ho; Lee, Dae-Ho; Ha, Jung-Yun; Hanawa, Takao; Kim, Kyo-Han; Kwon, Tae-Yub

    2015-01-01

    A preliminary tensile test was performed to evaluate the mechanical properties of cobalt-chromium (Co-Cr) alloys fabricated by three new manufacturing processes: metal milling, milling for soft metal, and rapid prototyping (n=6). For comparison, the three alloy materials were also used to fabricate specimens by a casting procedure. In all groups tested, the proof strength and elongation were over 500 MPa and 2%, respectively. The milled soft alloy in particular showed a substantially greater elongation, whereas the alloy fabricated by rapid prototyping exhibited a higher proof strength.

  15. Manufacturing process of high quality phytopreparation on example of herbal sedative

    Directory of Open Access Journals (Sweden)

    Đorđević Sofija

    2013-01-01

    Full Text Available Introduction. Rational phytotherapy is a modern concept of using plant-originated drugs which has emerged from the need to improve phytotherapy in order to make the use of herbal remedies more efficient and safer. The aim of this study was to give the health-care workers more information on the manufacturing process of high quality phytopreparation following principles of Good Manufacturing Practice and Good Laboratory Practice on the example of herbal sedative, Odoval S® capsules. Material and Methods. This study was designed to reflect the production process of a high-quality and safe herbal remedy, starting from defining the formulation and the production procedure to the quality control of raw materials, characterization of the final product, and testing stability of active ingredients in the capsules. Results. Formulation of the phytopreparation, validation of the production process, quality control and stability testing, all together have resulted in the production of capsules with defined valeric acid content (1 mg valeric acid per capsule. Discussion. The preparation is recommended to relieve the symptoms caused by chronic stress (anxiety, irritability, fatigue, lack of concentration, heart palpitations and for mild insomnia. Conclusion. This paper presents the complete cycle of the production of a phytopreparation on the example of a new herbal sedative - Odoval S® capsules.

  16. Characterizing performances of solder paste printing process at flexible manufacturing lines

    Energy Technology Data Exchange (ETDEWEB)

    Siew, Jit Ping; Low, Heng Chin [University of Science Malaysia, 11800 Minden, Penang (Malaysia); Teoh, Ping Chow [Wawasan Open University, 54 Jalan Sultan Ahmad Shah, 10050 Penang (Malaysia)

    2015-02-03

    Solder paste printing (SPP) has been a challenge on printed circuit board (PCB) manufacturing, evident by the proliferation of solder paste inspection equipment, or substituted by rigorous non-value added activity of manual inspections. The objective of this study is to characterize the SPP performance of various products manufactured in flexible production lines with different equipment configurations, and determine areas for process improvement. The study began by collecting information on SPP performance relative to component placement (CP) process, and to the proportion of mixed products. Using a clustering algorithm to group similar elements together, SPP performance across all product-production line pairs are statistically modeled to discover the trend and the influential factors. The main findings are: (a) Ratio of overall dpku for CP and SPP processes are 2:1; (b) logistic regression models of SPP performance indicated that only effects of product-production line and solder paste printer configuration are significant; (c) PCB circuitry design with BGA components and single solder paste printer line configurations generated the highest monthly defects, with the highest variation in the latter.

  17. [Microbiological controls and control points in a hake fillets manufacturing process for exportation].

    Science.gov (United States)

    Estevao Belchior, S; Pucci, O H

    2000-06-01

    Indicator and foodborne pathogen microorganisms in the "for export" hake fillets manufacturing were investigated in this study. Critical control points were identified and prevention activities and control were proposed during seafood elaboration process. 45 samples of hake from sequential processing operation stages, 15 ice samples and 12 water samples from utensil washing, were collected. The samples were analyzed for their content of aerobic mesophilic bacteria, psychrotrophic bacteria, enterobacteria, total and fecal coliform bacteria, Staphylococcus aureus and the presence of Escherichia coli, Salmonella and Shigella. The analysis of the samples collected from the factory revealed that the amounts of aerobic mesophile bacteria increased during manual filleting and packaging, in comparison with raw material. Psychrotrophic bacteria were the predominant microorganisms, specially in hake samples. In addition, high levels of enterobacteria, which do not occur normally in fish, were detected in raw hake samples. Staphylococcus aureus, Escherichia coli, Salmonella and Shigella, were not isolated from any samples in this study. The goal of this work is to establish microbiological risks in the hake fillets manufacturing process and, therefore to make possible corrective and control actions to assure the quality and safety of seafood.

  18. Leveraging Lean in construction: A case study of a BIM-based HVAC manufacturing process

    Directory of Open Access Journals (Sweden)

    Colin J. Conway

    2014-12-01

    Full Text Available The impetus towards efficiency in the AECO (Architecture, Engineering, Construction & Operations sector is driving the implementation of Lean practices. BIM technologies and BIM processes provide methods by which this can be achieved. Major clients of building services contractors have begun to mandate the use of BIM and some are using BIM preparedness/experience as pre-tender qualification criteria. In this case study, an initial review has been conducted of the achievements of a major Irish M&E contractor in implementing BIM. The firm purpose-built a facility for the off-site manufacture of building services components. The operations of the plant are efficient and quality assured through the use of an appropriately skilled workforce at all stages of manufacture, and tracking software that has developed as the knowledge of the contractor grew. Standardised processes have been developed which have resulted in greater efficiencies and lower costs for the contractor as a result of fewer requirements for onsite modifications (such as those caused by clashes, less waste, and greater flexibility. Despite some initial objections, the employees of the company are now more satisfied with their working conditions and are, as a result, more productive. Through investment in BIM-based, Lean processes, the contractor can now better compete when tendering for large-scale projects in Ireland and worldwide, including the rapidly-increasing number where BIM experience and preparedness is mandated.

  19. Manufacturing processes for polymeric micro and nanoparticles and their biomedical applications

    Directory of Open Access Journals (Sweden)

    Ana Letícia Braz

    2017-01-01

    Full Text Available Polymeric materials have been widely investigated for biomedical applications as micro- and nanoparticles, for drug delivery, tissue engineering and regenerative medicine. The manufacturing processes employed utilise an array of different techniques, including electrospray, atomisation, emulsion cross-linking, precipitation, microfluidics and 3D printing amongst others. Technique selection and process parameters enable the production of a wide range of particles with different morphologies, porosities and size distributions. Currently, researchers are investigating varying the parameters to enhance particle profiles and morphologies including for example, ultrasound waves, particle surface charge and chemical attraction between the materials interfaces. Furthermore, the size of the particles produced can strongly influence the specific biomedical applications applied. Moreover, particles can be made with multilayer features enabling loading of multiple compounds into the particles, and can be used to prevent interaction between different drugs. Micro and nanoparticles can also exhibit different levels of porosity between core and shell, which can further influence cell attachment and elimination from the body. This review compares the essential features of the above manufacturing processes highlighted for polymeric micro and nanoparticles and highlights some of the applications related to their morphology and size.

  20. Nucleic acid and protein elimination during the sugar manufacturing process of conventional and transgenic sugar beets.

    Science.gov (United States)

    Klein, J; Altenbuchner, J; Mattes, R

    1998-02-26

    The fate of cellular DNA during the standard purification steps of the sugar manufacturing process from conventional and transgenic sugar beets was determined. Indigenous nucleases of sugar beet cells were found to be active during the first extraction step (raw juice production) which was carried out at 70 degrees C. This and the consecutive steps of the manufacturing process were validated in terms of DNA degradation by competitive PCR of added external DNA. Each step of the process proved to be very efficient in the removal of nucleic acids. Taken together, the purification steps have the potential to reduce the amount of DNA by a factor of > 10(14), exceeding by far the total amount of DNA present in sugar beets. Furthermore, the gene products of the transgenes neomycin phosphotransferase and BNYVV (rhizomania virus) coat protein CP21 were shown to be removed during the purification steps, so that they could not be detected in the resulting white sugar. Thus, sugar obtained from conventional and transgenic beets is indistinguishable or substantially equivalent with respect to purity.

  1. Current good manufacturing practice in plant automation of biological production processes.

    Science.gov (United States)

    Dorresteijn, R C; Wieten, G; van Santen, P T; Philippi, M C; de Gooijer, C D; Tramper, J; Beuvery, E C

    1997-01-01

    The production of biologicals is subject to strict governmental regulations. These are drawn up in current good manufacturing practices (cGMP), a.o. by the U.S. Food and Drug Administration. To implement cGMP in a production facility, plant automation becomes an essential tool. For this purpose Manufacturing Execution Systems (MES) have been developed that control all operations inside a production facility. The introduction of these recipe-driven control systems that follow ISA S88 standards for batch processes has made it possible to implement cGMP regulations in the control strategy of biological production processes. Next to this, an MES offers additional features such as stock management, planning and routing tools, process-dependent control, implementation of software sensors and predictive models, application of historical data and on-line statistical techniques for trend analysis and detection of instrumentation failures. This paper focuses on the development of new production strategies in which cGMP guidelines are an essential part.

  2. Technical cost modelling for a novel semi-solid metal (SSM) casting processes for automotive component manufacturing

    CSIR Research Space (South Africa)

    Tlale, NS

    2008-09-01

    Full Text Available for the successful implementation of the manufacturing process (excludes auxiliary automation equipment such as robotics, forklifts, external PLCs, etc.). This variable is represented by RAux and determines the fraction of the total costs for all the auxiliary...

  3. Process organization-concept and origins with reference to the restructuring of Croatian manufacturing

    Directory of Open Access Journals (Sweden)

    Marija Kaštelan Mrak

    2005-08-01

    Full Text Available This paper elaborates on the evolution of the term Process organization in order to point the possibilities of implementing the concept in the restructuring of the Croatian manufacturing industry. For that purpose, the paper starts by indicating the circumstances that led to the popularization of the concept among managers, especially due to the pressures that arise out of intensifying competition and global trends in enterprise restructuring. Here,we point to the fact, that even though the term has been known for quite some time, its meaning is changing: what makes it important these days is exactly the fact that process based restructuring makes easier the identification of critical business activities. The paper also stresses that there are other concepts related to organizational restructuring that are evolving along side, and, that are important for the understanding of the underlying logic and consequences of process oriented structures. Those are especially project organization, business networks, BPR and BPO.

  4. An artificial vision solution for reusing discarded parts resulted after a manufacturing process

    Science.gov (United States)

    Cohal, V.; Cohal, A.

    2016-08-01

    The profit of a factory can be improved by reusing the discarded components produced. This paper is based on the case of a manufacturing process where rectangular metallic sheets of different sizes are produced. Using an artificial vision system, the shapes and the sizes of the produced parts can be determined. Those sheets which do not respect the requirements imposed are labeled as discarded. Instead of throwing these parts, a decision algorithm can analyze if another metallic sheet with smaller dimensions can be obtained from these. Two methods of decision are presented in this paper, considering the restriction that the sides of the new sheet has to be parallel with the axis of the coordinate system. The coordinates of each new part obtained from a discarded sheet are computed in order to be delivered to a milling machine. Details about implementing these algorithms (image processing and decision respectively) in the MATLAB environment using Image Processing Toolbox are given.

  5. INCREASING YIELDS AND BROADENING MARKETS: PROCESS INNOVATIONS IN THE MANUFACTURING OF ENERGY-SAVING WINDOW GLAZINGS

    Energy Technology Data Exchange (ETDEWEB)

    Mark Burdis; Neil Sbar

    2005-04-01

    The goal of this project was to develop and implement advanced thin film process technology which would significantly improve the manufacturability of both static and dynamic high performance energy saving coatings for windows. The work done has been aimed at improvements to the process that will result in increases in yield, and this was divided into four main areas, dealing with improvements in substrate preparation methods, reductions in the incidence of problems caused by particulate contamination, use of in-situ optical monitoring to improve process control, and overall system integration to enable simplified, and therefore lower cost operation. Significant progress has been made in each of the areas. In the area of substrate preparation, the enhanced washing techniques which have been developed, in combination with a new inspection technique, have resulted in significant reductions in the number of EC devices which are rejected because of substrate problems. Microscopic inspection of different defects in electrochromic devices showed that many were centered on particles. As a result, process improvements aimed at reducing the incidence of particles throughout the entire process have been implemented. As a result, the average number of defects occurring per unit area has been significantly reduced over the period of this project. The in-situ monitoring techniques developed during this project have become an indispensable part of the processing for EC devices. The deposition of several key layers is controlled as a result of in-situ monitoring, and this has facilitated significant improvements in uniformity and repeatability. Overall system integration has progressed to the stage where the goal of a closed-loop monitoring and control system in within reach, and it is anticipated that this will be achieved during the scale-up phase. There has been a clear increase in the yield occurring over the period of this project (Sept 1999 to September 2003), which is

  6. Fuzzy methods in decision making process - A particular approach in manufacturing systems

    Science.gov (United States)

    Coroiu, A. M.

    2015-11-01

    We are living in a competitive environment, so we can see and understand that the most of manufacturing firms do the best in order to accomplish meeting demand, increasing quality, decreasing costs, and delivery rate. In present a stake point of interest is represented by the development of fuzzy technology. A particular approach for this is represented through the development of methodologies to enhance the ability to managed complicated optimization and decision making aspects involving non-probabilistic uncertainty with the reason to understand, development, and practice the fuzzy technologies to be used in fields such as economic, engineering, management, and societal problems. Fuzzy analysis represents a method for solving problems which are related to uncertainty and vagueness; it is used in multiple areas, such as engineering and has applications in decision making problems, planning and production. As a definition for decision making process we can use the next one: result of mental processes based upon cognitive process with a main role in the selection of a course of action among several alternatives. Every process of decision making can be represented as a result of a final choice and the output can be represented as an action or as an opinion of choice. Different types of uncertainty can be discovered in a wide variety of optimization and decision making problems related to planning and operation of power systems and subsystems. The mixture of the uncertainty factor in the construction of different models serves for increasing their adequacy and, as a result, the reliability and factual efficiency of decisions based on their analysis. Another definition of decision making process which came to illustrate and sustain the necessity of using fuzzy method: the decision making is an approach of choosing a strategy among many different projects in order to achieve some purposes and is formulated as three different models: high risk decision, usual risk

  7. Development of an Improved Process for Installation Projects of High Technology Manufacturing Equipment

    Energy Technology Data Exchange (ETDEWEB)

    Quintana, Sarah V. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-04-30

    High technology manufacturing equipment is utilized at Los Alamos National Laboratory (LANL) to support nuclear missions. This is undertaken from concept initiation where equipment is designed and then taken through several review phases, working closely with system engineers (SEs) responsible for each of the affected systems or involved disciplines (from gasses to HVAC to structural, etc.). After the design is finalized it moves to procurement and custom fabrication of the equipment and equipment installation, including all of the paperwork involved. Not only are the engineering and manufacturing aspects important, but also the scheduling, financial forecasting, and planning portions that take place initially and are sometimes modified as the project progresses should requirements, changes or additions become necessary. The process required to complete a project of this type, including equipment installation, is unique and involves numerous steps to complete. These processes can be improved and recent work on the Direct Current Arc (DC Arc) Glovebox Design, Fabrication and Installation Project provides an opportunity to identify some important lessons learned (LL) that can be implemented in the future for continued project improvement and success.

  8. Quick Green Scan: A Methodology for Improving Green Performance in Terms of Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Aldona Kluczek

    2017-01-01

    Full Text Available The heating sector has begun implementing technologies and practices to tackle the environmental and social–economic problems caused by their production process. The purpose of this paper is to develop a methodology, “the Quick-Green-Scan”, that caters for the need of quick assessment decision-makers to improve green manufacturing performance in companies that produce heating devices. The study uses a structured approach that integrates Life Cycle Assessment-based indicators, framework and linguistic scales (fuzzy numbers to evaluate the extent of greening of the enterprise. The evaluation criteria and indicators are closely related to the current state of technology, which can be improved. The proposed methodology has been created to answer the question whether a company acts on the opportunity to be green and whether these actions are contributing towards greening, maintaining the status quo or moving away from a green outcome. Results show that applying the proposed improvements in processes helps move the facility towards being a green enterprise. Moreover, the methodology, being particularly quick and simple, is a practical tool for benchmarking, not only in the heating industry, but also proves useful in providing comparisons for facility performance in other manufacturing sectors.

  9. Study of a dry room in a battery manufacturing plant using a process model

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, Shabbir; Nelson, Paul A.; Dees, Dennis W.

    2016-09-01

    The manufacture of lithium ion batteries requires some processing steps to be carried out in a dry room, where the moisture content should remain below 100 parts per million. The design and operation of such a dry room adds to the cost of the battery. This paper studies the humidity management of the air to and from the dry room to understand the impact of design and operating parameters on the energy demand and the cost contribution towards the battery manufacturing cost. The study is conducted with the help of a process model for a dry room with a volume of 16000 cubic meters. For a defined base case scenario it is found that the dry room operation has an energy demand of approximately 400 kW. The paper explores some tradeoffs in design and operating parameters by looking at the humidity reduction by quenching the make-up air vs. at the desiccant wheel, and the impact of the heat recovery from the desiccant regeneration cycle.

  10. Unveiling the fungal mycobiota present throughout the cork stopper manufacturing process.

    Science.gov (United States)

    Barreto, Maria C; Houbraken, Jos; Samson, Robert A; Brito, Dulce; Gadanho, Mário; San Romão, Maria V

    2012-10-01

    A particular fungal population is present in the main stages of the manufacturing process of cork discs. Its diversity was studied using both dependent (isolation) and independent culture methods (denaturing gel gradient electrophoresis and cloning of the ITS1-5.8S-ITS2 region). The mycobiota in the samples taken in the stages before and after the first boiling seems to be distinct from the population in the subsequent manufacturing stages. Most isolated fungi belong to the genera Penicillium, Eurotium and Cladosporium. The presence of uncultivable fungi, Ascomycota and endophytes in raw cork was confirmed by sequencing. The samples taken after the first boiling contained uncultivable fungi, but in a few samples some isolated fungi were also detected. The main taxa present in the following stages were Chrysonilia sitophila, Penicillium glabrum and Penicillium spp. All applied techniques had complementary outcomes. The main factors driving the shift in cork fungal colonization seem to be the high levels of humidity and temperature to which the slabs are subjected during the boiling process.

  11. Validation of Contamination Control in Rapid Transfer Port Chambers for Pharmaceutical Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Shih-Cheng Hu

    2016-11-01

    Full Text Available There is worldwide concern with regard to the adverse effects of drug usage. However, contaminants can gain entry into a drug manufacturing process stream from several sources such as personnel, poor facility design, incoming ventilation air, machinery and other equipment for production, etc. In this validation study, we aimed to determine the impact and evaluate the contamination control in the preparation areas of the rapid transfer port (RTP chamber during the pharmaceutical manufacturing processes. The RTP chamber is normally tested for airflow velocity, particle counts, pressure decay of leakage, and sterility. The air flow balance of the RTP chamber is affected by the airflow quantity and the height above the platform. It is relatively easy to evaluate the RTP chamber′s leakage by the pressure decay, where the system is charged with the air, closed, and the decay of pressure is measured by the time period. We conducted the determination of a vaporized H2O2 of a sufficient concentration to complete decontamination. The performance of the RTP chamber will improve safety and can be completely tested at an ISO Class 5 environment.

  12. Study of a dry room in a battery manufacturing plant using a process model

    Science.gov (United States)

    Ahmed, Shabbir; Nelson, Paul A.; Dees, Dennis W.

    2016-09-01

    The manufacture of lithium ion batteries requires some processing steps to be carried out in a dry room, where the moisture content should remain below 100 parts per million. The design and operation of such a dry room adds to the cost of the battery. This paper studied the humidity management of the air to and from the dry room to understand the impact of design and operating parameters on the energy demand and the cost contribution towards the battery manufacturing cost. The study was conducted with the help of a process model for a dry room with a volume of 16,000 cubic meters. For a defined base case scenario it was found that the dry room operation has an energy demand of approximately 400 kW. The paper explores some tradeoffs in design and operating parameters by looking at the humidity reduction by quenching the make-up air vs. at the desiccant wheel, and the impact of the heat recovery from the desiccant regeneration cycle.

  13. Effects of manufacturing process on impact properties and microstructures of ODS steels

    Energy Technology Data Exchange (ETDEWEB)

    Tanno, Takashi, E-mail: tanno.takashi@jaea.go.jp; Ohtsuka, Satoshi; Yano, Yasuhide; Kaito, Takeji; Tanaka, Kenya

    2014-12-15

    Oxide dispersion strengthened (ODS) steels are notable advanced alloys with durability to a high-temperature and high-dose neutron irradiation environment because of their good swelling resistance and mechanical properties under neutron irradiation. 9–12Cr-ODS martensite steels have been developed in the Japan Atomic Energy Agency as the primary candidate material for the fast reactor fuel cladding tubes. They would also be good candidates for the fusion reactor blanket material which is exposed to high-dose neutron irradiation. In this work, modification of the manufacturing process of 11Cr-ODS steel was carried out to improve its impact property. Two types of 11Cr-ODS steels were manufactured: pre-mix and full pre-alloy ODS steels. Miniature Charpy impact tests and metallurgical observations were carried out on these steels. The impact properties of full pre-alloy ODS steels were shown to be superior to those of pre-mix ODS steels. It was demonstrated that the full pre-alloy process noticeably improved the microstructure homogeneity (i.e. reduction of inclusions and pores)

  14. Validation of Contamination Control in Rapid Transfer Port Chambers for Pharmaceutical Manufacturing Processes.

    Science.gov (United States)

    Hu, Shih-Cheng; Shiue, Angus; Liu, Han-Yang; Chiu, Rong-Ben

    2016-11-12

    There is worldwide concern with regard to the adverse effects of drug usage. However, contaminants can gain entry into a drug manufacturing process stream from several sources such as personnel, poor facility design, incoming ventilation air, machinery and other equipment for production, etc. In this validation study, we aimed to determine the impact and evaluate the contamination control in the preparation areas of the rapid transfer port (RTP) chamber during the pharmaceutical manufacturing processes. The RTP chamber is normally tested for airflow velocity, particle counts, pressure decay of leakage, and sterility. The air flow balance of the RTP chamber is affected by the airflow quantity and the height above the platform. It is relatively easy to evaluate the RTP chamber's leakage by the pressure decay, where the system is charged with the air, closed, and the decay of pressure is measured by the time period. We conducted the determination of a vaporized H₂O₂ of a sufficient concentration to complete decontamination. The performance of the RTP chamber will improve safety and can be completely tested at an ISO Class 5 environment.

  15. Optimizing process time of laser drilling processes in solar cell manufacturing by coaxial camera control

    Science.gov (United States)

    Jetter, Volker; Gutscher, Simon; Blug, Andreas; Knorz, Annerose; Ahrbeck, Christopher; Nekarda, Jan; Carl, Daniel

    2014-03-01

    In emitter wrap through (EWT) solar cells, laser drilling is used to increase the light sensitive area by removing emitter contacts from the front side of the cell. For a cell area of 156 x 156 mm2, about 24000 via-holes with a diameter of 60 μm have to be drilled into silicon wafers with a thickness of 200 μm. The processing time of 10 to 20 s is determined by the number of laser pulses required for safely opening every hole on the bottom side. Therefore, the largest wafer thickness occurring in a production line defines the processing time. However, wafer thickness varies by roughly +/-20 %. To reduce the processing time, a coaxial camera control system was integrated into the laser scanner. It observes the bottom breakthrough from the front side of the wafer by measuring the process emissions of every single laser pulse. To achieve the frame rates and latency times required by the repetition rate of the laser (10 kHz), a camera based on cellular neural networks (CNN) was used where the images are processed directly on the camera chip by 176 x 144 sensor-processor-elements. One image per laser pulse is processed within 36 μs corresponding to a maximum pulse rate of 25 kHz. The laser is stopped when all of the holes are open on the bottom side. The result is a quality control system in which the processing time of a production line is defined by average instead of maximum wafer thickness.

  16. Hybrid manufacturing processes for fusion welding and friction stir welding of aerospace grade aluminum alloys

    Science.gov (United States)

    Gegesky, Megan Alexandra

    Friction stir welding and processing can provide for joints in aerospace grade aluminum alloys that have preferable material properties as compared to fusion welding techniques. Aerospace grade aluminum alloys such as AA2024-T3 and AA7075-T6 are considered non-weldable by traditional fusion welding techniques. Improved mechanical properties over previously used techniques are usually preferable for aerospace applications. Therefore, by combining traditional fusion welding and friction stir processing techniques, it could be plausible to create more difficult geometries in manufactured parts instead of using traditional techniques. While this combination of fusion welding and friction stir processing is not a new technology, its introduction to aerospace grade aluminum alloys as well as non-weldable alloys, is new. This is brought about by a lowered required clamping force required by adding a fusion weld before a friction stir processing technique. The changes in properties associated with joining techniques include: microstructural changes, changes in hardness, tensile strength, and corrosion resistance. This thesis illustrates these changes for the non-weldable AA2024-T351 and AA7075-T651 as well as the weldable alloy AA5052-H32. The microhardness, tensile strength and corrosion resistance of the four processing states: base material, fusion welded material, friction stir welded material, and friction stir processed fusion welded material is studied. The plausibility of this hybrid process for the three different materials is characterized, as well as plausible applications for this joining technique.

  17. Microwave processing of a dental ceramic used in computer-aided design/computer-aided manufacturing.

    Science.gov (United States)

    Pendola, Martin; Saha, Subrata

    2015-01-01

    Because of their favorable mechanical properties and natural esthetics, ceramics are widely used in restorative dentistry. The conventional ceramic sintering process required for their use is usually slow, however, and the equipment has an elevated energy consumption. Sintering processes that use microwaves have several advantages compared to regular sintering: shorter processing times, lower energy consumption, and the capacity for volumetric heating. The objective of this study was to test the mechanical properties of a dental ceramic used in computer-aided design/computer-aided manufacturing (CAD/CAM) after the specimens were processed with microwave hybrid sintering. Density, hardness, and bending strength were measured. When ceramic specimens were sintered with microwaves, the processing times were reduced and protocols were simplified. Hardness was improved almost 20% compared to regular sintering, and flexural strength measurements suggested that specimens were approximately 50% stronger than specimens sintered in a conventional system. Microwave hybrid sintering may preserve or improve the mechanical properties of dental ceramics designed for CAD/CAM processing systems, reducing processing and waiting times.

  18. Immunogenicity and safety of PNEUMOVAX II manufactured by a new process in older adults.

    Science.gov (United States)

    Mair, Stuart; Fiquet, Anne; Meghlaoui, Gilles; Thomas, Stephane; Ledesma, Emilio

    2009-09-01

    In response to increased demand for the 23-valent pneumococcal vaccine PNEUMOVAX II, a new manufacturing process has been implemented that improves the consistency and increases the scale of production. This double-blind, randomized, clinical study compared the immunogenicity and safety profiles of the new-process PNEUMOVAX II (n = 111) formulated with all 23 new process polysaccharides to the former-process PNEUMOVAX II (n = 109) formulation in adults aged > or =50 years. The primary aim of the study was to compare the post-vaccination geometric mean of antibody titres (GMT) to pneumococcal serotypes 3 and 8 in recipients of new- and former-process PNEUMOVAX II. The post-vaccination GMTs for serotypes 3 and 8 elicited by the new-process PNEUMOVAX II [1.40 (95% confidence interval, 1.21-1.63) and 10.78 (95% CI, 9.10-12.77), respectively] were non-inferior to those elicited by the former-process PNEUMOVAX II [1.24 (95% CI, 1.07-1.43) and 9.72 (95% CI, 8.22-11.50), respectively]. Both PNEUMOVAX II formulations were well tolerated; there were no vaccine-related serious adverse events. A total of 74 (66.7%) subjects in the new-process group and 66 (60.6%) in the former-process group had at least one injection-site reaction or vaccine-related systemic event within 14 days following vaccination. There was a trend for higher incidence of two solicited injection-site reactions (erythmea and induration) and three solicited systemic events (asthenia, chills and body aches) with the new- versus former-process PNEUMOVAX II, but these were mainly of mild intensity and short duration. The new-process PNEUMOVAX(R II thus showed similar immunogenicity to the former-process vaccine for pneumococcal serotypes 3 and 8 and both vaccines were well tolerated in older subjects.

  19. State-of-the-Art Multi-Objective Optimisation of Manufacturing Processes Based on Thermo-Mechanical Simulations

    DEFF Research Database (Denmark)

    Tutum, Cem Celal; Hattel, Jesper Henri

    2011-01-01

    competition between manufacturers of products in combination with the possibility of doing these highly complex simulations. Thus, there is a crucial need for combining advanced simulation tools for manufacturing processes with systematic optimisation algorithms which are capable of searching for single......During the last couple of decades the possibility of modelling multi-physics phenomena has increased dramatically, thus making simulation of very complex manufacturing processes possible and in some fields even an everyday event. A consequence of this has been improved products with respect....... These limitations eventually determine what is in fact possible today and hence define what the “state-of-the-art” is. So, seen from that perspective the very definition of the state-of-the-art itself in the field of optimisation of manufacturing processes constitutes an important discussion. Moreover, in the major...

  20. Process monitoring for intelligent manufacturing processes - Methodology and application to Robot Assisted Polishing

    DEFF Research Database (Denmark)

    Pilny, Lukas

    of process monitoring andcontrol strategy for automatic process End Point Detection (EPD) and on the machine surface characterization in Robot Assisted Polishing (RAP) with oscillating tool. VQCs were identified in terms of surface roughness, defects and gloss. Polishing progression in terms of relative...... variation in surface roughness was indirectly monitored through identified KPVs in terms of Acoustic Emission (AE), friction forces and power consumption during polishing. A dedicated polishing arm with integrated strain gauge based force sensors and a miniature AE sensor was developed, enabling in...

  1. A Case Study of Analysis of Natural Frequency Variability Related to Manufacturing Process

    Directory of Open Access Journals (Sweden)

    T. Uhl

    2010-01-01

    Full Text Available One of the important challenges present nowadays in the automotive industry is minimizing of a car components design time. Traditional manufacturing of a prototype is usually a time and a cost consuming process. Alternatively, rapid prototyping techniques can be used in such a case. In the reported research a brake caliper was investigated, since it is an example of an element, which should have very strictly defined structural dynamic properties. As a technique of rapid prototyping of the considered caliper the 3D printing of a mould was selected. A process of the caliper casting with the use of the "prototype" mould is different than the one with the use of the metal form. Thus it is very likely that the both considered types of the caliper would possess different properties from the point of view of structural dynamics.

  2. Scanning laser ultrasound and wavenumber spectroscopy for in-process inspection of additively manufactured parts

    Science.gov (United States)

    Koskelo, EliseAnne C.; Flynn, Eric B.

    2016-04-01

    We present a new in-process laser ultrasound inspection technique for additive manufacturing. Ultrasonic energy was introduced to the part by attaching an ultrasonic transducer to the printer build-plate and driving it with a single-tone, harmonic excitation. The full-field response of the part was measured using a scanning laser Doppler vibrometer after each printer layer. For each scan, we analyzed both the local amplitudes and wavenumbers of the response in order to identify defects. For this study, we focused on the detection of delamination between layers in a fused deposition modeling process. Foreign object damage, localized heating damage, and the resulting delamination between layers were detected in using the technique as indicated by increased amplitude and wavenumber responses within the damaged area.

  3. Manufacturing Process Development to Produce Depleted Uranium Wire for EBAM Feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Alexander, David John [Los Alamos National Laboratory; Clarke, Kester Diederik [Los Alamos National Laboratory; Coughlin, Daniel Robert [Los Alamos National Laboratory; Scott, Jeffrey E. [Los Alamos National Laboratory

    2015-06-30

    Wire produced from depleted uranium (DU) is needed as feedstock for the Electron-Beam Additive Manufacturing (EBAM) process. The goal is to produce long lengths of DU wire with round or rectangular cross section, nominally 1.5 mm (0.060 inches). It was found that rolling methods, rather than swaging or drawing, are preferable for production of intermediate quantities of DU wire. Trials with grooveless rolling have shown that it is suitable for initial reductions of large stock. Initial trials with grooved rolling have been successful, for certain materials. Modified square grooves (square round-bottom vee grooves) with 12.5 % reduction of area per pass have been selected for the reduction process.

  4. Improved K-means Algorithm for Manufacturing Process Anomaly Detection and Recognition

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xiaomin; PENG Wei; SHI Haibo

    2006-01-01

    Anomaly detection and recognition are of prime importance in process industries. Faults are usually rare, and, therefore, predicting them is difficult. In this paper, a new greedy initialization method for the K-means algorithm is proposed to improve traditional K-means clustering techniques. The new initialization method tries to choose suitable initial points, which are well separated and have the potential to form high-quality clusters. Based on the clustering result of historical disqualification product data in manufacturing process which generated by the Improved-K-means algorithm, a prediction model which is used to detect and recognize the abnormal trend of the quality problems is constructed. This simple and robust alarm-system architecture for predicting incoming faults realizes the transition of quality problems from diagnosis afterward to prevention beforehand indeed. In the end, the alarm model was applied for prediction and avoidance of gear-wheel assembly faults at a gear-plant.

  5. Detection of Prion Proteins and TSE Infectivity in the Rendering and Biodiesel Manufacture Processes

    Energy Technology Data Exchange (ETDEWEB)

    Brown, R.; Keller, B.; Oleschuk, R. [Queen' s University, Kingston, Ontario (Canada)

    2007-03-15

    This paper addresses emerging issues related to monitoring prion proteins and TSE infectivity in the products and waste streams of rendering and biodiesel manufacture processes. Monitoring is critical to addressing the knowledge gaps identified in 'Biodiesel from Specified Risk Material Tallow: An Appraisal of TSE Risks and their Reduction' (IEA's AMF Annex XXX, 2006) that prevent comprehensive risk assessment of TSE infectivity in products and waste. The most important challenge for monitoring TSE risk is the wide variety of sample types, which are generated at different points in the rendering/biodiesel production continuum. Conventional transmissible spongiform encephalopathy (TSE) assays were developed for specified risk material (SRM) and other biological tissues. These, however, are insufficient to address the diverse sample matrices produced in rendering and biodiesel manufacture. This paper examines the sample types expected in rendering and biodiesel manufacture and the implications of applying TSE assay methods to them. The authors then discuss a sample preparation filtration, which has not yet been applied to these sample types, but which has the potential to provide or significantly improve TSE monitoring. The main improvement will come from transfer of the prion proteins from the sample matrix to a matrix compatible with conventional and emerging bioassays. A second improvement will come from preconcentrating the prion proteins, which means transferring proteins from a larger sample volume into a smaller volume for analysis to provide greater detection sensitivity. This filtration method may also be useful for monitoring other samples, including wash waters and other waste streams, which may contain SRM, including those from abattoirs and on-farm operations. Finally, there is a discussion of emerging mass spectrometric methods, which Prusiner and others have shown to be suitable for detection and characterisation of prion proteins (Stahl

  6. Equipment characterization to mitigate risks during transfers of cell culture manufacturing processes.

    Science.gov (United States)

    Sieblist, Christian; Jenzsch, Marco; Pohlscheidt, Michael

    2016-08-01

    The production of monoclonal antibodies by mammalian cell culture in bioreactors up to 25,000 L is state of the art technology in the biotech industry. During the lifecycle of a product, several scale up activities and technology transfers are typically executed to enable the supply chain strategy of a global pharmaceutical company. Given the sensitivity of mammalian cells to physicochemical culture conditions, process and equipment knowledge are critical to avoid impacts on timelines, product quantity and quality. Especially, the fluid dynamics of large scale bioreactors versus small scale models need to be described, and similarity demonstrated, in light of the Quality by Design approach promoted by the FDA. This approach comprises an associated design space which is established during process characterization and validation in bench scale bioreactors. Therefore the establishment of predictive models and simulation tools for major operating conditions of stirred vessels (mixing, mass transfer, and shear force.), based on fundamental engineering principles, have experienced a renaissance in the recent years. This work illustrates the systematic characterization of a large variety of bioreactor designs deployed in a global manufacturing network ranging from small bench scale equipment to large scale production equipment (25,000 L). Several traditional methods to determine power input, mixing, mass transfer and shear force have been used to create a data base and identify differences for various impeller types and configurations in operating ranges typically applied in cell culture processes at manufacturing scale. In addition, extrapolation of different empirical models, e.g. Cooke et al. (Paper presented at the proceedings of the 2nd international conference of bioreactor fluid dynamics, Cranfield, UK, 1988), have been assessed for their validity in these operational ranges. Results for selected designs are shown and serve as examples of structured

  7. Implementing high-temperature short-time media treatment in commercial-scale cell culture manufacturing processes.

    Science.gov (United States)

    Pohlscheidt, Michael; Charaniya, Salim; Kulenovic, Fikret; Corrales, Mahalia; Shiratori, Masaru; Bourret, Justin; Meier, Steven; Fallon, Eric; Kiss, Robert

    2014-04-01

    The production of therapeutic proteins by mammalian cell culture is complex and sets high requirements for process, facility, and equipment design, as well as rigorous regulatory and quality standards. One particular point of concern and significant risk to supply chain is the susceptibility to contamination such as bacteria, fungi, mycoplasma, and viruses. Several technologies have been developed to create barriers for these agents to enter the process, e.g. filtration, UV inactivation, and temperature inactivation. However, if not implemented during development of the manufacturing process, these types of process changes can have significant impact on process performance if not managed appropriately. This article describes the implementation of the high-temperature short-time (HTST) treatment of cell culture media as an additional safety barrier against adventitious agents during the transfer of a large-scale commercial cell culture manufacturing process. The necessary steps and experiments, as well as subsequent results during qualification runs and routine manufacturing, are shown.

  8. Statistical Methods for Quality Control of Steel Coils Manufacturing Process using Generalized Linear Models

    Science.gov (United States)

    García-Díaz, J. Carlos

    2009-11-01

    Fault detection and diagnosis is an important problem in process engineering. Process equipments are subject to malfunctions during operation. Galvanized steel is a value added product, furnishing effective performance by combining the corrosion resistance of zinc with the strength and formability of steel. Fault detection and diagnosis is an important problem in continuous hot dip galvanizing and the increasingly stringent quality requirements in automotive industry has also demanded ongoing efforts in process control to make the process more robust. When faults occur, they change the relationship among these observed variables. This work compares different statistical regression models proposed in the literature for estimating the quality of galvanized steel coils on the basis of short time histories. Data for 26 batches were available. Five variables were selected for monitoring the process: the steel strip velocity, four bath temperatures and bath level. The entire data consisting of 48 galvanized steel coils was divided into sets. The first training data set was 25 conforming coils and the second data set was 23 nonconforming coils. Logistic regression is a modeling tool in which the dependent variable is categorical. In most applications, the dependent variable is binary. The results show that the logistic generalized linear models do provide good estimates of quality coils and can be useful for quality control in manufacturing process.

  9. Characterizing clearance of helper adenovirus by a clinical rAAV1 manufacturing process.

    Science.gov (United States)

    Thorne, Barbara A; Quigley, Paulene; Nichols, Gina; Moore, Christine; Pastor, Eric; Price, David; Ament, Jon W; Takeya, Ryan K; Peluso, Richard W

    2008-01-01

    Recombinant adeno-associated viral vectors (rAAV) are being developed as gene therapy delivery vehicles and as genetic vaccines, and some of the most scaleable manufacturing methods for rAAV use live adenovirus to induce production. One aspect of establishing safety of rAAV products is therefore demonstrating adequate and reliable clearance of this helper virus by the vector purification process. The ICH Q5A regulatory guidance on viral safety provides recommendations for process design and characterization of viral clearance for recombinant proteins, and these principles were adapted to a rAAV serotype 1 purification process for clinical vectors. Specific objectives were to achieve overall adenovirus clearance factors significantly greater than input levels by using orthogonal separation and inactivation methods, and to segregate adenovirus from downstream operations by positioning a robust clearance step early in the process. Analytical tools for process development and characterization addressed problematic in-process samples, and a viral clearance validation study was performed using adenovirus and two non-specific model viruses. Overall clearance factors determined were >23 LRV for adenovirus, 11 LRV for BVDV, and >23 LRV for AMuLV.

  10. Commercial Demonstration of the Manufactured Aggregate Processing Technology Utilizing Spray Dryer Ash

    Energy Technology Data Exchange (ETDEWEB)

    Milton Wu; Paul Yuran

    2006-12-31

    Universal Aggregates LLC (UA) was awarded a cost sharing Co-operative Agreement from the Department of Energy (DOE) through the Power Plant Improvement Initiative Program (PPII) to design, construct and operate a lightweight aggregate manufacturing plant at the Birchwood Power Facility in King George, Virginia in October 2001. The Agreement was signed in November 2002. The installation and start-up expenses for the Birchwood Aggregate Facility are $19.5 million. The DOE share is $7.2 million (37%) and the UA share is $12.3 million (63%). The original project team consists of UA, SynAggs, LLC, CONSOL Energy Inc. and P. J. Dick, Inc. Using 115,000 ton per year of spray dryer ash (SDA), a dry FGD by-product from the power station, UA will produce 167,000 tons of manufactured lightweight aggregate for use in production of concrete masonry units (CMU). Manufacturing aggregate from FGD by-products can provide an economical high-volume use and substantially expand market for FGD by-products. Most of the FGD by-products are currently disposed of in landfills. Construction of the Birchwood Aggregate Facility was completed in March 2004. Operation startup was begun in April 2004. Plant Integration was initiated in December 2004. Integration includes mixing, extrusion, curing, crushing and screening. Lightweight aggregates with proper size gradation and bulk density were produced from the manufacturing aggregate plant and loaded on a stockpile for shipment. The shipped aggregates were used in a commercial block plant for CMU production. However, most of the production was made at low capacity factors and for a relatively short time in 2005. Several areas were identified as important factors to improve plant capacity and availability. Equipment and process control modifications and curing vessel clean up were made to improve plant operation in the first half of 2006. About 3,000 tons of crushed aggregate was produced in August 2006. UA is continuing to work to improve plant

  11. Mechanics-driven patterning of CVD graphene for roll-based manufacturing process

    Science.gov (United States)

    Kim, Sang-Min; Jang, Bongkyun; Jo, Kyungmin; Kim, Donghyuk; Lee, Jihye; Kim, Kyung-Shik; Lee, Seung-Mo; Lee, Hak-Joo; Han, Seung Min; Kim, Jae-Hyun

    2017-06-01

    Graphene is considered as a promising material for flexible and transparent electrodes due to its outstanding electrical, optical, and mechanical properties. Efforts to mass-produce graphene electrodes led to the development of roll-to-roll chemical vapor deposition (CVD) graphene growth and transfer, and the only remaining obstacle to the mass-production of CVD graphene electrodes is a cost-effective patterning technique that is compatible with the roll-to-roll manufacturing. Herein, we propose a mechanics-driven technique for patterning graphene synthesized on copper foil (commonly used in roll-to-roll manufacturing). The copper foil is exposed to high temperature for a prolonged period during the CVD growth of graphene, and thus can result in recrystallization and grain growth of the copper foil and thereby reducing to the yield strength. This softening behavior of the copper was carefully controlled to allow simple stamp patterning of the graphene. The strength of the underlying substrate was controlled for the accuracy of the residual patterns. The proposed stamp patterning technique is mask-less and photoresist-free, and can be performed at room temperature without high-energy sources such as lasers or plasma. To demonstrate the capability of this process to produce a continuous electrode, a transparent in-plane supercapacitor was fabricated using the proposed patterning technique.

  12. Use of Information System and lean manufacturing to reduce the waste in the process industry

    Directory of Open Access Journals (Sweden)

    Abhishek Kumar Singh

    2013-03-01

    Full Text Available The objective of this paper is to introduce the work of information technology in the process industry. In the industry the time is used as the money. So here the main task is to save time. In the industry the maximum time spent due to the waste. Lean Manufacturing is a term that is used to reduce the waste from the industry. It also use the information system in the form of Kanban. Lean principles and techniques have been applied in a wide variety of organizations, from make-to-stock to engineer-to-order industries, and even in typical service sectors, such as healthcare. In order to apply lean principles in various areas, variants were developed of well known techniques, such as Kanban, Kaizen, SMED, and 5S. Here the discrete and continuous manufacturing benefits are distinguished by the value stream mapping. Here the Value stream mapping is used to first map the current state and then used to identify sources of waste and to identify lean tools to try to eliminate this waste. The future state map is then developed for a system with lean tools applied to it. This thesis focuseson the development of a simulation model of the industry.

  13. A CRITICAL STUDY AND COMPARISON OF MANUFACTURING SIMULATION SOFTWARES USING ANALYTIC HIERARCHY PROCESS

    Directory of Open Access Journals (Sweden)

    ASHU GUPTA

    2010-03-01

    Full Text Available In a period of continuous change in global business environment, organizations, large and small, are finding it increasingly difficult to deal with, and adjust to the demands for such change. Simulation is a powerful tool for allowing designers imagines new systems and enabling them to both quantify and observe behavior. Currently the market offers a variety of simulation software packages. Some are less expensive than others. Some are generic and can be used in a wide variety of application areas while others are more specific. Some have powerful features for modeling while others provide only basic features. Modeling approaches and strategies are different for different packages. Companies are seeking advice about the desirable features of software for manufacturing simulation, depending on the purpose of its use. Because of this, the importance of an adequate approach to simulation software evaluation and comparison is apparent. This paper presents a critical evaluation of four widely used manufacturing simulators: NX-IDEAS, Star-CD, Micro Saint Sharp and ProModel. Following a review of research into simulation software evaluation, an evaluation and comparison of the above simulators is performed. This paper illustrates and assesses the role the Analytic Hierarchy Process (AHP played in simulation software evaluation and selection. The main purpose of this evaluation and comparison is to discover the suitability of certain types of simulators for particular purposes.

  14. Advanced treatment of acrylic fiber manufacturing wastewater with a combined microbubble-ozonation/ultraviolet irradiation process

    KAUST Repository

    Zheng, Tianlong

    2015-01-01

    This work investigated the effectiveness of a combination of microbubble-ozonation and ultraviolet (UV) irradiation for the treatment of secondary wastewater effluent of a wet-spun acrylic fiber manufacturing plant. Under reactor condition (ozone dosage of 48 mg L-1, UV fluence rate of 90 mW cm-2, initial pH of 8.0, and reaction time of 120 min), the biodegradability (represented as BOD5/CODcr) of the wastewater improved from 0.18 to 0.47. This improvement in biodegradability is related to the degradation of alkanes, aromatic compounds, and other bio-refractory organic compounds. The combination of microbubble-ozonation and UV irradiation synergistically improved treatment efficiencies by 228%, 29%, and 142% for CODcr, UV254 removal and BOD5/CODcr respectively after 120 min reaction time, as compared with the sum efficiency of microbubble-ozonation alone and UV irradiation alone. Hydroxyl radical production in the microbubble-ozonation/UV process was about 1.8 times higher than the sum production in microbubble-ozonation alone and UV irradiation alone. The ozone decomposition rate in the combined process was about 4.1 times higher than that in microbubble-ozonation alone. The microbubble-ozonation/UV process could be a promising technique for the treatment of bio-refractory organics in the acrylic fiber manufacturing industry. © 2015 Royal Society of Chemistry.

  15. Product quality considerations for mammalian cell culture process development and manufacturing.

    Science.gov (United States)

    Gramer, Michael J

    2014-01-01

    The manufacturing of a biologic drug from mammalian cells results in not a single substance, but an array of product isoforms, also known as variants. These isoforms arise due to intracellular or extracellular events as a result of biological or chemical modification. The most common examples related to biomanufacturing include amino acid modifications (glycosylation, isomerization, oxidation, adduct formation, pyroglutamate formation, phosphorylation, sulfation, amidation), amino acid sequence variants (genetic mutations, amino acid misincorporation, N- and C-terminal heterogeneity, clipping), and higher-order structure modifications (misfolding, aggregation, disulfide pairing). Process-related impurities (HCP, DNA, media components, viral particles) are also important quality attributes related to product safety. The observed ranges associated with each quality attribute define the product quality profile. A biologic drug must have a correct and consistent quality profile throughout clinical development and scale-up to commercial production to ensure product safety and efficacy. In general, the upstream process (cell culture) defines the quality of product-related substances, whereas the downstream process (purification) defines the residual level of process- and product-related impurities. The purpose of this chapter is to review the impact of the cell culture process on product quality. Emphasis is placed on studies with industrial significance and where the direct mechanism of product quality impact was determined. Where possible, recommendations for maintaining consistent or improved quality are provided.

  16. Numerical analysis for resist profile after thermal process in display manufacturing

    Science.gov (United States)

    Domnenko, Vitaliy; Stock, Hans-Jürgen; Shin, Sangmin; Ryu, Jonghyoek; Choi, Sung Won; Cho, Hyunwoo; Jeong, Eun-Soo; Choi, Jung-Hoe

    2014-03-01

    The screen size growth of mobile displays is accompanied with the drastically increased resolution. A display should have high pixel resolution to meet demanding readability and legibility expectations. The manufacturing process should be advanced to meet final device requirements. One of the important process steps is the post-development hardbake, where resist reflow is used to tune the final profile which influences subsequent process steps. Moreover, 3D resist profiles become one of critical design factors for mechanical and optical properties of display pixels. The resist reflow is the main time- and temperature-dependent effect of post-development bake process step. Since the resist is in transitional state (crystalline glassy/amorphous rubbery/viscous melt) the resist profile dynamics are very complex and predictive modeling is necessary. The model presented in this paper is based on a lattice-Boltzmann method, where the resist is considered as multicomponent (polymer-solvent) and multiphase (solid-liquid-vapor) mixture. Simulated resist profile dynamics with time are analyzed in dependency of material parameters (solvent diffusivity and evaporation rate, polymer solid fraction and adhesion with substrate). Temperature-dependent parameter descriptions are used for model calibration. Validation against experimental data shows good model consistency and predictability, demonstrating the benefit of simulation in process development and optimization.

  17. The quest for process operations variability reduction in manufacturing firms in South Africa

    Directory of Open Access Journals (Sweden)

    Madi Katombe

    2016-09-01

    Full Text Available In an era characterised by a volatile economy, intense competition, and rising energy and material costs, improving operational efficiency has become a necessity for margin purposes and long-term business success. This research study attempts to develop a model for process operations variability reduction that integrates the fundamental drivers, the intermediate measures and the four traditional competitive capabilities: quality, cost, delivery reliability and speed of delivery. In addition, it highlights the precise mechanisms in plants that lead to multiple competitive capabilities development. The concept of a routine-based approach to capabilities development provides a nexus between the earlier actions by the organisation and competitive advantage. Using longitudinal data from the Manufacturing Circle of South Africa, a statistical analysis was conducted to support the model, and path analysis models were developed which confirmed that the performance frontier is really a surface that spans many different dimensions. It is observed that the model clearly outlines pathways to process operations variability reduction through better execution of the routines concerned with maintaining the performance by current processes, improving existing processes, and transforming or changing to new processes.

  18. Manufacturing technologies

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  19. Fuzzy process control and knowledge engineering in petrochemical and robotic manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Aliev, R. (Azerbaijan Industrial Univ., Dept. of Automatic Control Systems, Baku (Russia)); Aliev, F. (Azerbaijan Polytechnique Institute, Dept. of Automation and Computer Science, Baku (Russia)); Babaev, M. (Azerbaijan Industrial Univ., Laboratory of Intelligent Control Systems, Baku (Russia))

    1991-01-01

    This book presents the methodology, the functionality and the pragmatics of implementing and applying AI (Artificial Intelligence) techniques enhanced by the new mathematical discipline of fuzzy sets. Emphasis is put on the design and modelling of fuzzy controllers and intelligent control equipment for the oil processing and chemical industries, as well as on robotics and CAM (Computer-Aided Manufacturing), including the development of appropriate algorithms and computer programs. The content is strongly application-oriented in order to explain the main features of the theory of fuzzy systems using different real examples from concrete engineering projects. It excels over the present literature available on this subject by its descriptions new classes of industrial systems to be controlled with fuzzy logic, as well as by its descriptive introduction to intelligent control systems and fuzzy controllers developed and successfully implemented by the authors in working industrial plants. (orig.).

  20. PLM-based Approach for Design Verification and Validation using Manufacturing Process Knowledge

    Directory of Open Access Journals (Sweden)

    Luis Toussaint

    2010-02-01

    Full Text Available Out of 100 hours of engineering work, only 20 are dedicated to real engineering and 80 are spent on what is considered as routine activities. Readjusting the ratio of innovative vs. routine work is a considerable challenge in the product lifecycle management (PLM strategy. Therefore, the main objective is to develop an approach in order to accelerate routine processes in engineering design. The proposed methodology called FabK consists of capturing manufacturing knowledge and its application towards the design verification and validation of new engineering designs. The approach is implemented into a Web-based PLM prototype and a Computer Aided Design system. A series of experiments from an industrial case study is introduced to provide significant results.