FOUNDRY WASTE MANAGEMENT

Directory of Open Access Journals (Sweden)

Borut Kosec

2008-06-01

Full Text Available Waste management in foundries is gaining a higher ecological and economical importance. Waste is becoming an increasingly traded product, where excellent profits can be made. Due to the cost reduction and successful business operation in companies, waste has to be regenerated and used again as a material to the maximum possible extent. Such research is long lasting and expensive and is a great challenge for companies. In the frame of our research, a total waste management case study for the Slovenian foundry Feniks was carried out. From the sustainable development point of view, waste management is most suitable, since it ensures the material utilization of waste, reduces the consumption of natural renewable or non-renewable resources and makes efficient production capacity utilization possible. Properly treated ecologically safe waste with a suitable physical characteristic, long-term existence, is a substitute for natural materials. Sand, dust, slag and other mineral waste from foundries are increasingly being used as materials in other industries. The foundry Feniks was awarded with certification of the environmental management system according to the standard SIST EN ISO 14001 and confirmed its environmental credentials.

JPL Innovation Foundry

Science.gov (United States)

Sherwood, Brent; McCleese, Daniel

2012-01-01

Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, projectformulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest leverage modeling and analysis needs.

JPL Innovation Foundry

Science.gov (United States)

Sherwood, Brent; McCleese, Daniel

2013-08-01

Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, project-formulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest-leverage modeling and analysis needs.

Removal of uranium from uranium plant wastewater using zero-valent iron in an ultrasonic field

Energy Technology Data Exchange (ETDEWEB)

Li, Jing; Zhang, Libo; Peng, Jinhui; Ma, Aiyuan; Xia, Hong Ying; Guo, Wen Qian; Yu, Xia [Yunnan Provincial Key Laboratory of Intensification Metallurgy, Kunming (China); Hu, Jinming; Yang, Lifeng [Nuclear Group Two Seven Two Uranium Industry Limited Liability Company, Hengyang (China)

2016-06-15

Uranium removal from uranium plant wastewater using zero-valent iron in an ultrasonic field was investigated. Batch experiments designed by the response surface methodology (RSM) were conducted to study the effects of pH, ultrasonic reaction time, and dosage of zero-valent iron on uranium removal efficiency. From the experimental data obtained in this work, it was found that the ultrasonic method employing zero-valent iron powder effectively removes uranium from uranium plant wastewater with a uranium concentration of 2,772.23 μg/L. The pH ranges widely from 3 to 7 in the ultrasonic field, and the prediction model obtained by the RSM has good agreement with the experimental results.

Statistical and Visualization Data Mining Tools for Foundry Production

Directory of Open Access Journals (Sweden)

M. Perzyk

2007-07-01

Full Text Available In recent years a rapid development of a new, interdisciplinary knowledge area, called data mining, is observed. Its main task is extracting useful information from previously collected large amount of data. The main possibilities and potential applications of data mining in manufacturing industry are characterized. The main types of data mining techniques are briefly discussed, including statistical, artificial intelligence, data base and visualization tools. The statistical methods and visualization methods are presented in more detail, showing their general possibilities, advantages as well as characteristic examples of applications in foundry production. Results of the author’s research are presented, aimed at validation of selected statistical tools which can be easily and effectively used in manufacturing industry. A performance analysis of ANOVA and contingency tables based methods, dedicated for determination of the most significant process parameters as well as for detection of possible interactions among them, has been made. Several numerical tests have been performed using simulated data sets, with assumed hidden relationships as well some real data, related to the strength of ductile cast iron, collected in a foundry. It is concluded that the statistical methods offer relatively easy and fairly reliable tools for extraction of that type of knowledge about foundry manufacturing processes. However, further research is needed, aimed at explanation of some imperfections of the investigated tools as well assessment of their validity for more complex tasks.

Research on common methods for evaluating the operation effect of integrated wastewater treatment facilities of iron and steel enterprises

Science.gov (United States)

Bingsheng, Xu

2017-04-01

Considering the large quantities of wastewater generated from iron and steel enterprises in China, this paper is aimed to research the common methods applied for evaluating the integrated wastewater treatment effect of iron and steel enterprises. Based on survey results on environmental protection performance, technological economy, resource & energy consumption, services and management, an indicator system for evaluating the operation effect of integrated wastewater treatment facilities is set up. By discussing the standards and industrial policies in and out of China, 27 key secondary indicators are further defined on the basis of investigation on main equipment and key processes for wastewater treatment, so as to determine the method for setting key quantitative and qualitative indicators for evaluation indicator system. It is also expected to satisfy the basic requirements of reasonable resource allocation, environmental protection and sustainable economic development, further improve the integrated wastewater treatment effect of iron and steel enterprises, and reduce the emission of hazardous substances and environmental impact.

Detoxification of PAX-21 ammunitions wastewater by zero-valent iron for microbial reduction of perchlorate

Energy Technology Data Exchange (ETDEWEB)

Ahn, Se Chang; Cha, Daniel K. [Department of Civil and Environmental Engineering, University of Delaware, Newark, DE 19716 (United States); Kim, Byung J. [U.S. Army Engineer Research and Development Center, Champaign, IL 61826-9005 (United States); Oh, Seok-Young, E-mail: quartzoh@ulsan.ac.kr [Department of Civil and Environmental Engineering, University of Ulsan, Ulsan 680-749 (Korea, Republic of)

2011-08-30

Highlights: {yields} Ammonium perchlorate, hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) and 2,4-dinitroanisole (DNAN) are the major constituents of PAX-21. {yields} DNAN is identified as the primary toxicant responsible for inhibiting the activity of perchlorate reducing bacteria. {yields} Iron treatment not only removes energetic compounds but also eliminates the toxic constituents that inhibit the subsequent microbial process. - Abstract: US Army and the Department of Defense (DoD) facilities generate perchlorate (ClO{sub 4}{sup -}) from munitions manufacturing and demilitarization processes. Ammonium perchlorate is one of the main constituents in Army's new main charge melt-pour energetic, PAX-21. In addition to ammonium perchlorate, hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) and 2,4-dinitroanisole (DNAN) are the major constituents of PAX-21. In order to evaluate microbial perchlorate reduction as a practical option for the treatment of perchlorate in PAX-21 wastewater, we conducted biodegradation experiments using glucose as the primary sources of electrons and carbon. Batch experiments showed that negligible perchlorate was removed in microbial reactors containing PAX-21 wastewater while control bottles containing seed bacteria and glucose rapidly and completely removed perchlorate. These results suggested that the constituents in PAX-21 wastewater may be toxic to perchlorate reducing bacteria. A series of batch toxicity test was conducted to identify the toxic constituents in PAX-21 and DNAN was identified as the primary toxicant responsible for inhibiting the activity of perchlorate reducing bacteria. It was hypothesized that pretreatment of PAX-21 by zero-valent iron granules will transform toxic constituents in PAX-21 wastewater to non-toxic products. We observed complete reduction of DNAN to 2,4-diaminoanisole (DAAN) and RDX to formaldehyde in abiotic iron reduction study. After a 3-day acclimation period, perchlorate in iron-treated PAX-21

Foundries and environmental economy

Energy Technology Data Exchange (ETDEWEB)

Caglioti, V

1974-01-01

There is a growing emphasis on the recycling of natural resources. For example, the reprocessing of scrap iron involves an average saving of 74% of the energy used in ore reduction and an 84% decrease in pollution output. This calls for an approach to manufacturing that will favor the recycling of raw materials used. A publication of the American Foundrymen's Society lists 450 substances for which there are maximum permissible limits in the foundry work environment. It has been estimated that in Italy, on the average, about 20% of the cost of a manufacturing plant must now be allocated to pollution abatement equipment. Interdisciplinary communication where engineers can converse with physicists, chemists and environmentalists, and vice versa is discussed. Environmentalism also cannot be considered an isolation from the need to regulate the standard of living and to understand and influence human behavior.

Mercury removal in wastewater by iron oxide nanoparticles

International Nuclear Information System (INIS)

Vélez, E; Campillo, G E; Morales, G; Hincapié, C; Osorio, J; Arnache, O; Uribe, J I; Jaramillo, F

2016-01-01

Mercury is one of the persistent pollutants in wastewater; it is becoming a severe environmental and public health problem, this is why nowadays its removal is an obligation. Iron oxide nanoparticles are receiving much attention due to their properties, such as: great biocompatibility, ease of separation, high relation of surface-area to volume, surface modifiability, reusability, excellent magnetic properties and relative low cost. In this experiment, Fe 3 O 4 and γ-Fe 2 O 3 nanoparticles were synthesized using iron salts and NaOH as precipitation agents, and Aloe Vera as stabilizing agent; then these nanoparticles were characterized by three different measurements: first, using a Zetasizer Nano ZS for their size estimation, secondly UV-visible spectroscopy which showed the existence of resonance of plasmon at λ max ∼360 nm, and lastly by Scanning Electron Microscopy (SEM) to determine nanoparticles form. The results of this characterization showed that the obtained Iron oxides nanoparticles have a narrow size distribution (∼100nm). Mercury removal of 70% approximately was confirmed by atomic absorption spectroscopy measurements. (paper)

Total productive maintenance on example of automated foundry lines

Directory of Open Access Journals (Sweden)

S. Kukla

2009-07-01

Full Text Available Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

Environmental Protection Versus Foundry Engineering Practice

OpenAIRE

Maj M.; Werrtz J.; Piekło J.

2017-01-01

• Theory and practice of environmental protection in the case of foundries in Europe and Asia • Experience resulting from the cooperation with the foundries in a few European countries, China and India • Phenomena and factors affecting the pollution of the natural environment and the implementation of measures aiming at the environmental protection. Every specialist dealing with foundry processes and their impact on environmental pollution must have encountered in their professional careers n...

Foundry Coating Technology: A Review

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

2011-01-01

is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....

Treatment of hospital wastewater by electrocoagulation using aluminum and iron electrodes

Directory of Open Access Journals (Sweden)

Mansooreh Dehghani

2014-01-01

Full Text Available Aims: The main goal of this study was to determine of the removal efficiency of chemical oxygen demand (COD from educational hospital waste-water using electrocoagulation process by using iron and aluminum electrodes. Materials and Methods: A laboratory-scale batch reactor was conducted to determine the removal efficiency by the electrocoagulation method. Fifty-five samples of Shahid Mohammadi Hospital waste-water in Bandar Abbas were collected for the periods of 6 months according to standard methods. The removal of COD from the waste-water was determined at pH 3, 7, and 11 in the voltage range of 10, 20, and 30 V at the operation time of 30, 45, and 60 min. Data were analyzed in SPSS (version 16 using Pearson′s correlation coefficient to analyze the relationship between these parameters. Results: The removal efficiency is increased by 6.2% with decreasing pH from 11 to 3 at the optimal condition of 30 V and 60 min operation time. By increasing the reaction time from 30 min to 60 min at voltages (10, 20, and 30 V, the removal efficiency was increased from 32.3% to 87.1%. The maximum COD removal efficiency was observed at pH 3 and voltage of 30 V and 60 min reaction time using four iron electrodes. Pearson correlation analysis showed a significant relationship between voltage and the reaction time with the removal efficiencies (P < 0.01. Conclusion: Due to the high efficiency of the electrocoagulation process and also the simplicity and relatively low-cost, it can be used for removing COD from hospital waste-water.

European MEMS foundries

Science.gov (United States)

Salomon, Patric R.

2003-01-01

According to the latest release of the NEXUS market study, the market for MEMS or Microsystems Technology (MST) is predicted to grow to $68B by the year 2005, with systems containing these components generating even higher revenues and growth. The latest advances in MST/MEMS technology have enabled the design of a new generation of microsystems that are smaller, cheaper, more reliable, and consume less power. These integrated systems bring together numerous analog/mixed signal microelectronics blocks and MEMS functions on a single chip or on two or more chips assembled within an integrated package. In spite of all these advances in technology and manufacturing, a system manufacturer either faces a substantial up-front R&D investment to create his own infrastructure and expertise, or he can use design and foundry services to get the initial product into the marketplace fast and with an affordable investment. Once he has a viable product, he can still think about his own manufacturing efforts and investments to obtain an optimized high volume manufacturing for the specific product. One of the barriers to successful exploitation of MEMS/MST technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities, including packaging and test. This paper discusses Multi-project wafer (MPW) runs, requirements for foundries and gives some examples of foundry business models. Furthermore, this paper will give an overview on MST/MEMS services that are available in Europe, including pure commercial activities, European project activities (e.g. Europractice), and some academic services.

Combining optimisation and simulation in an energy systems analysis of a Swedish iron foundry

International Nuclear Information System (INIS)

Mardan, Nawzad; Klahr, Roger

2012-01-01

To face global competition, and also reduce environmental and climate impact, industry-wide changes are needed, especially regarding energy use, which is closely related to global warming. Energy efficiency is therefore an essential task for the future as it has a significant impact on both business profits and the environment. For the analysis of possible changes in industrial production processes, and to choose what changes should be made, various modelling tools can be used as a decision support. This paper uses two types of energy analysis tool: Discrete Event Simulation (DES) and Energy Systems Optimisation (ESO). The aim of this study is to describe how a DES and an ESO tool can be combined. A comprehensive five-step approach is proposed for reducing system costs and making a more robust production system. A case study representing a new investment in part of a Swedish iron foundry is also included to illustrate the method's use. The method described in this paper is based on the use of the DES program QUEST and the ESO tool reMIND. The method combination itself is generic, i.e. other similar programs can be used as well with some adjustments and adaptations. The results from the case study show that when different boundary conditions are used the result obtained from the simulation tools is not optimum, in other words, the result shows only a feasible solution and not the best way to run the factory. It is therefore important to use the optimisation tool in such cases in order to obtain the optimum operating strategy. By using the optimisation tool a substantial amount of resources can be saved. The results also show that the combination of optimisation and simulation tools is useful to provide very detailed information about how the system works and to predict system behaviour as well as to minimise the system cost. -- Highlights: ► This study describes how a simulation and an optimisation tool can be combined. ► A case study representing a new

Energy conservation in foundry

International Nuclear Information System (INIS)

Natu, V.M.

1994-01-01

In any foundry, the cost of fuel in the form of coal, oil or electrical power, is about 10 to 15% of the cost of the product. Saving of the order of 30 to 50% can be achieved in energy by reducing consumption of fuel and increasing efficiency. This has been illustrated by describing 4 examples in foundry industry. In each case, saving in terms of rupees is also indicated. (N.B.)

Use of wasted foundry sand (WFS) as a partial substitute for silica in a soda lime glass; Utilizacao de areia descartada de fundicao (ADF) como substituinte parcial da silica em um vidro soda-cal

Energy Technology Data Exchange (ETDEWEB)

Martin, A.C.; Ueno, O.K.; Folgueras, M.V., E-mail: amandacarolinemartin@gmail.com [Universidade do Estado de Santa Catarina (CCT/UDESC), Joinville, SC (Brazil). Centro de Ciencias Tecnologicas

2016-07-01

The waste foundry sand (WFS) is the main waste generates in foundry industries. Studies in the literature suggest the use of WFS in different materials, such as concrete, brick or asphalt. This work aims to partially replace the silica of a soda-lime glass by the WFS. The waste foundry sand has in its composition elements such as iron and aluminum that can affect the glass quality, which justifies the residue processing to reduce the impurity content. The treatments, that included mechanical agitation and thermal treatment, resulted in a slight decrease in the percent of iron with consequent increase of the silica content. After treatment, some sands were incorporated into the glass, that showed green color but with lower absorption intensity for the sand with less iron content. It was observed that it's possible to obtain glasses using WFS, however, there is difficulty in color controlling. (author.

Moisture diffusion coefficients determination of furan bonded sands and water based foundry coatings

DEFF Research Database (Denmark)

Di Muoio, Giovanni Luca; Tiedje, Niels Skat

2016-01-01

Moisture content in furan bonded sand and water based coatings can be one of the main causes for gas related defects in large cast iron parts. Moisture diffusion coefficients for these materials are needed to precisely predict the possible moisture levels in foundry moulds. In this study, we first...... provide an example on how it is possible to apply this knowledge to estimate moisture variation in a sand mould during production....

Treatment of Ni-EDTA containing wastewater by electrocoagulation using iron scraps packed-bed anode.

Science.gov (United States)

Ye, Xiaokun; Zhang, Junya; Zhang, Yan; Lv, Yuancai; Dou, Rongni; Wen, Shulong; Li, Lianghao; Chen, Yuancai; Hu, YongYou

2016-12-01

The unique electrocoagulator proposed in this study is highly efficient at removing Ni-EDTA, providing a potential remediation option for wastewater containing lower concentrations of Ni-EDTA (Ni ≤ 10 mg L -1 ). In the electrocoagulation (EC) system, cylindrical graphite was used as a cathode, and a packed-bed formed from iron scraps was used as an anode. The results showed that the removal of Ni-EDTA increased with the application of current and favoured acidic conditions. We also found that the iron scrap packed-bed anode was superior in its treatment ability and specific energy consumption (SECS) compared with the iron rod anode. In addition, the packed density and temperature had a large influence on the energy consumption (ECS). Over 94.3% of Ni and 95.8% of TOC were removed when conducting the EC treatment at an applied current of 0.5 A, initial pH of 3, air-purged rate 0.2 L min -1 , anode packed density of 400 kg m -3 temperature of 313 K and time of 30 min. SEM analysis of the iron scraps indicated that the specific area of the anode increased after the EC. The XRD analysis of flocs produced during EC revealed that hematite (α-Fe 2 O 3 ) and magnetite (Fe 3 O 4 ) were the main by-products under aerobic and anoxic conditions, respectively. A kinetic study demonstrated that the removal of Ni-EDTA followed a first-order model with the current parameters. Moreover, the removal efficiency of real wastewater was essentially consistent with that of synthetic wastewater. Copyright © 2016 Elsevier Ltd. All rights reserved.

Free radicals of an aromatic nature in air samples from iron foundries

Energy Technology Data Exchange (ETDEWEB)

Westerberg, L M

1982-01-01

Free radicals of relatively long life were identified as spin adducts of phenyl-N-tert-butylnitrone. Pyrolysis studies showed the radicals were oxy-radicals. The hyperfine splitting constants of spin adducts of radicals from the pyrolysis in air of benzo(a)pyrene, coal tar pitch, and moulding sand containing hard coal dust were the same as those of the radicals found in foundry air. Since these radicals can bind to DNA, they must be considered when estimating the hazardous effects of polluted air.

EVALUATION OF THE BENTONITE CONTENT IN SPENT FOUNDRY SANDS AS A FUNCTION OF HYDRAULIC CONDUCTIVITY COEFFICIENT

Directory of Open Access Journals (Sweden)

Schirlene Chegatti

2013-06-01

Full Text Available This study evaluates the relationship of the bentonite content and hydraulic conductivity coefficient (k of waste foundry sands in tests of hydraulic conductivity in a flexible wall permeameter. The test samples had concentrations of activated sodium bentonite and natural sodium bentonite between 4% and 15%. It was also analyzed chemically the liquid leachate (aluminum, barium, chromium, cadmium, lead, phenols, iron, fluoride, and manganese, following de standard tests of Standard Methods 3111 B e D for the determination of this components in liquid samples. The experiments were supplemented with cation exchange capacity analysis. The results indicate that the values of are is related to the content of bentonite in waste foundry sand and the percolation from this waste disposal.

Design and Fabrication of a Foundry Sand Mixer Using Locally ...

African Journals Online (AJOL)

Most small foundry shops mix their sand manually which is not efficient since homogenous mix cannot be guaranteed and even when foundry mixer are available most of them are imported costing the nation huge foriegn exchange. A foundry sand mixer capable of mixing foundry sand has been designed and fabricated ...

Molecular Foundry

Science.gov (United States)

. New Study Indicates Greater Capacity for Carbon Storage in the Earth's Subsurface A team of Foundry minerals which make up the dominant clays in the Earth's deep subsurface. Doubling Down on Energy Storage identify molecular components within small volumes of biological samples, such as blood or urine. Industry

Research on dispose of wastewater from printing and dyeing by CWF combined with Iron-carbon Microelectrolysis

Science.gov (United States)

Chen, Xin; Ye, Tingjin; Xu, Zizhen; Chen, Xiaogang; Shi, Liang; He, Lingfeng; Zhang, Yongli

2018-03-01

The carboxymethylchitosan cladding coal ash (CWF) was oxidized by the high temperature using coal ash and sodium carboxymethyl chitosan as raw and processed material for treatment of simulated and actual printing and dyeing wastewater over iron-carbon micro-electrolysis. The results on pH and CWF dosage for effluent dispose were evaluated by the decolorization rate, COD removal efficiency and turbidity removal rate. The experimental results indicated that the decolorization rate was first augmented and then declined with the increase of pH, and attained a peak value when pH was at 5-6. The COD removal efficiency augmented with the augmented of pH, and attained a peak value when pH was 6-7. The turbidity removal rate was first increases and afterwards decreases with the augment of pH, and attained a peak value when pH was at 5-6. Furthermore, the optimum pH for the treatment of simulated dyeing wastewater was 6 over iron-carbon micro-electrolysis, which indicated that the appropriate pH can promote the degradation of wastewater.

International negotiations in the foundry engineering

Directory of Open Access Journals (Sweden)

L. Wojtynek

2008-04-01

Full Text Available The aim of this paper is to introduce the essence of negotiations in general, which could find it’s application in foundry engineering. The paper is the result of long cooperation of the authors with foundry engineering and their participation in negotiations between the domestic and foreign companies. In this paper the essence and the rules of negotiations have been introduced. It presents also the skills and abilities of the negotiators. The cycle of negotiations and the following stages of negotiations have been also described. The authors have presented the characteristics of negotiations led by the partners from different parts of the world with particular emphasize on Asian and European countries as with these partners the negotiations in Polish foundries are mainly led.

Development of risk assessment tool for foundry workers.

Science.gov (United States)

Mohan, G Madhan; Prasad, P S S; Mokkapati, Anil Kumar; Venkataraman, G

2008-01-01

Occupational ill-health and work-related disorders are predominant in manufacturing industries due to the inevitable presence of manual work even after several waves of industrial automation and technological advancements. Ergonomic risk factors and musculoskeletal disorders like low-back symptoms have been noted amongst foundry workers. The purpose of this study was to formulate and develop a Physical Effort Index to assess risk factor. The questionnaire tool applicable to foundry environment has been designed and validated. The data recorded through survey across the foundries has been subjected to regression analysis to correlate between proposed physical effort index and the standard Borg's Ratings of Perceived Exertion (RPE) scale. The physical efforts of sixty seven workers in various foundry shop floors were assessed subjectively. The 'Job factors' and 'Work environment' were the two major parameters considered in assessing the worker discomfort level at workplace. A relation between Borg's RPE scale and the above two parameters were arrived at, through regression analysis. The study demonstrates the prevalence of risk factors amongst foundry workers and the effectiveness of the proposed index in estimating the risk factor levels. RELEVANCE TO THE INDUSTRY: The proposed tool will assist foundry supervisors and managers to assess the risk factors and helps in better understanding of the workplace to avoid work-related disorders, ensuring better output.

The restoration of an Argonne National Laboratory foundry

International Nuclear Information System (INIS)

Shearer, T.; Pancake, D.; Shelton, B.

1997-01-01

The Environmental Management Operations' Waste Management Department (WMD) at Argonne National Laboratory-East (ANL-E) undertook the restoration of an unused foundry with the goal of restoring the area for general use. The foundry was used in the fabrication of reactor components for ANL's research and development programs; many of the items fabricated in the facility were radioactive, thereby contaminating the foundry equipment. This paper very briefly describes the dismantling and decontamination of the facility. The major challenges associated with the safe removal of the foundry equipment included the sheer size of the equipment, a limited overhead crane capability (4.5 tonne), the minimization of radioactive and hazardous wastes, and the cost-effective completion of the project, the hazardous and radioactive wastes present, and limited process knowledge (the facility was unused for many years)

Replies to Challenges in the Field of Air Pollution Control in Foundry Plants

Directory of Open Access Journals (Sweden)

Margraf R.

2012-09-01

Full Text Available The solution of applications for air pollution control in foundries for iron and non-ferrous metals may not only be understood as the observance of requested emission limit values at the stack outlet. An effective environmental protection already starts with the greatest possible capture of pollutants at the source with at the same time minimisation of the volume flow necessary for this. Independent of this, the downstream installed filtration system has to realise a degree of separation of definitely above 99%.

Zero-valent iron pretreatment for detoxifying iodine in liquid crystal display (LCD) manufacturing wastewater

International Nuclear Information System (INIS)

Lee, J.W.; Cha, D.K.; Oh, Y.K.; Ko, K.B.; Song, J.S.

2009-01-01

This study investigated reductive transformation of iodine by zero-valent iron (ZVI), and the subsequent detoxification of iodine-laden wastewater. ZVI completely reduced aqueous iodine to non-toxic iodide. Respirometric bioassay illustrated that the presence of iodine increase the lag phase before the onset of oxygen consumption. The length of lag phase was proportional to increasing iodine dosage. The reduction products of iodine by ZVI did not exhibit any inhibitory effect on the biodegradation. The cumulative biological oxidation associated with iodine toxicity was closely fitted to Gompertz model. When iodine-laden wastewater was continuously fed to a bench-scale activated sludge unit, chemical oxygen demand (COD) removal efficiencies decreased from above 90% to below 80% along with a marked decrease in biomass concentration. On the other hand, the COD removal efficiency and biomass concentration remained constant in the integrated ZVI-activated sludge system. Respirometric bioassay with real iodine-laden LCD manufacturing wastewater demonstrated that ZVI was effective for detoxifying iodine and consequently enhancing biodegradability of wastewater. This result suggested that ZVI pretreatment may be a feasible option for the removal of iodine in LCD processing wastewater, instead of more costly processes such as adsorption and chemical oxidation, which are commonly in the iodine-laden LCD wastewater treatment facility

Properties of magnetic iron oxides used as materials for wastewater treatment

Energy Technology Data Exchange (ETDEWEB)

Matei, E; Predescu, A; Predescu, A [Politehnica University of Bucharest, Faculty of Science and Engineering Materials, 313 Splaiul Independentei, 060042, Bucharest (Romania); Vasile, E, E-mail: ecaterina.matei@ecomet.pub.ro [METAV CD, 31 C.A. Rosetti Street, 020011, Bucharest (Romania)

2011-07-06

The paper describes the properties of some nanopowders obtained by coprecipitation and used as adsorbent for wastewater treatment. The Fe{sub 3}O{sub 4} and {gamma}-Fe{sub 2}O{sub 3} nanopowders were obtained using iron salts and NaOH as precipitation agents. D-sorbitol was used to prevent the agglomeration between the nanoparticles. The particle size and distribution were detected using a transmission electron microscopy (TEM) and a scanning electron microscope (SEM) equipped with dispersive analyze system in X radiation energy (EDS). The structure of the iron oxide nanoparticles was characterized by X-ray powder diffraction. Thus, the nanoparticles were characterized and compare in terms of particle size and chemical composition and used for adsorption studies in order to removal hexavalent chromium from waste waters.

Performance of diatomite/iron oxide modified nonwoven membrane used in membrane bioreactor process for wastewater reclamation.

Science.gov (United States)

He, Yueling; Zhang, Wenqi; Rao, Pinhua; Jin, Peng

2014-01-01

This study describes an approach for surface modification of a nonwoven membrane by diatomite/iron oxide to examine its filterability. Analysis results showed that nonwoven hydrophilicity is enhanced. Static contact angle decreases dramatically from 122.66° to 39.33°. Scanning electron micrograph images show that diatomite/iron oxide is attached on nonwoven fiber. X-ray diffraction analysis further proves that the compound is mostly magnetite. Fourier transformed infrared spectra results reveal that two new absorption peaks might be attributed to Si-O and Fe-O, respectively. Modified and original membranes were used in double nonwoven membrane bioreactors (MBRs) for synthetic wastewater treatment. High critical flux, long filtration time, slow trans-membrane pressure rise and stable sludge volume index confirmed the advantages of modified nonwoven. Comparing with original nonwoven, similar effluent qualities are achieved, meeting the requirements for wastewater reclamation.

An investigation of waste foundry sand in asphalt concrete mixtures.

Science.gov (United States)

Bakis, Recep; Koyuncu, Hakan; Demirbas, Ayhan

2006-06-01

A laboratory study regarding the reuse of waste foundry sand in asphalt concrete production by replacing a certain portion of aggregate with WFS was undertaken. The results showed that replacement of 10% aggregates with waste foundry sand was found to be the most suitable for asphalt concrete mixtures. Furthermore, the chemical and physical properties of waste foundry sand were analysed in the laboratory to determine the potential effect on the environment. The results indicated that the investigated waste foundry sand did not significantly affect the environment around the deposition

Cast irons

CERN Document Server

1996-01-01

Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

Re-usage of waste foundry sand in high-strength concrete.

Science.gov (United States)

Guney, Yucel; Sari, Yasin Dursun; Yalcin, Muhsin; Tuncan, Ahmet; Donmez, Senayi

2010-01-01

In this study, the potential re-use of waste foundry sand in high-strength concrete production was investigated. The natural fine sand is replaced with waste foundry sand (0%, 5%, 10%, and 15%). The findings from a series of test program has shown reduction in compressive and tensile strengths, and the elasticity modulus which is directly related to waste foundry inclusion in concrete. Nevertheless the concrete with 10% waste foundry sand exhibits almost similar results to that of the control one. The slump and the workability of the fresh concrete decreases with the increase of the waste foundry sand ratio. Although the freezing and thawing significantly reduces the mechanical and physical properties of the concrete. The obtained results satisfies the acceptable limits set by the American Concrete Institute (ACI). 2010 Elsevier Ltd. All rights reserved.

Web-based expert system for foundry pollution prevention

Science.gov (United States)

Moynihan, Gary P.

2004-02-01

Pollution prevention is a complex task. Many small foundries lack the in-house expertise to perform these tasks. Expert systems are a type of computer information system that incorporates artificial intelligence. As noted in the literature, they provide a means of automating specialized expertise. This approach may be further leveraged by implementing the expert system on the internet (or world-wide web). This will allow distribution of the expertise to a variety of geographically-dispersed foundries. The purpose of this research is to develop a prototype web-based expert system to support pollution prevention for the foundry industry. The prototype system identifies potential emissions for a specified process, and also provides recommendations for the prevention of these contaminants. The system is viewed as an initial step toward assisting the foundry industry in better meeting government pollution regulations, as well as improving operating efficiencies within these companies.

Treatment of industrial estate wastewater by the application of electrocoagulation process using iron electrodes.

Science.gov (United States)

Yavuz, Y; Ögütveren, Ü B

2018-02-01

In this study electrocoagulation (EC) of industrial estate wastewater taken from the inlet of wastewater treatment plant was investigated using sacrificial iron electrodes. Employing a pole changer to homogenous consumption of electrodes, studies on the parameters such as current density, supporting electrolyte concentration and initial pH, which have significant effects on COD removal and hence the energy consumption, were performed. Hydrogen peroxide was used in different concentrations to observe its effects on COD removal efficiency and the energy consumption. Sludge productions were also calculated for all experiments. COD removal efficiency of ∼92% was obtained at the best experimental conditions (i = 30 mA/cm 2 , SE = 3 mM Na 2 SO 4 , pH = original pH (∼6) of the wastewater, 1500 mg/L H 2 O 2 ) with an energy cost of €3.41/m 3 wastewater treated and the sludge production of 5.45 g per g COD removed. Copyright © 2017 Elsevier Ltd. All rights reserved.

The Molecular Foundry (TMF)

Data.gov (United States)

Federal Laboratory Consortium — Founded in 2006 by the Department of Energy (DOE), the Molecular Foundry is a critical part of the DOE's National Nanotechnology Initiative, a multi-agency framework...

Guide to energy efficiency opportunities in Canadian foundries

Energy Technology Data Exchange (ETDEWEB)

NONE

2003-07-01

In Canada, the foundry sector employs about 15000 people and most of the companies are members of the Canadian Foundry Association (CFA). The CFA is committed to reducing its greenhouse gas emissions and is therefore looking for energy savings which, in addition to reducing emissions, would help the industry save costs and improve its competitiveness. The aim of this document is to provide operators with a guide to improving energy efficiency in their foundries. The report provides guidance on carrying out energy audits, gathering energy saving ideas, prioritizing projects, and charting the course of improved energy performance. Many different energy saving ideas for many kinds of operation are presented in this guidebook as a help to operators in finding where they could improve their energy efficiency; references to energy saving methods from all over the world are provided. This guidebook is a useful tool for helping foundry operators improve energy efficiency in their operations.

Nanoscale Zero-Valent Iron for Sulfide Removal from Digested Piggery Wastewater

Directory of Open Access Journals (Sweden)

Sheng-Hsun Chaung

2014-01-01

Full Text Available The removal of dissolved sulfides in water and wastewater by nanoscale zero-valent iron (nZVI was examined in the study. Both laboratory batch studies and a pilot test in a 50,000-pig farm were conducted. Laboratory studies indicated that the sulfide removal with nZVI was a function of pH where an increase in pH decreased removal rates. The pH effect on the sulfide removal with nZVI is attributed to the formation of FeS through the precipitation of Fe(II and sulfide. The saturated adsorption capacities determined by the Langmuir model were 821.2, 486.3, and 359.7 mg/g at pH values 4, 7, and 12, respectively, for nZVI, largely higher than conventional adsorbents such as activated carbon and impregnated activated carbon. The surface characterization of sulfide-laden nZVI using XPS and TGA indicated the formation of iron sulfide, disulfide, and polysulfide that may account for the high adsorption capacity of nZVI towards sulfide. The pilot study showed the effectiveness of nZVI for sulfide removal; however, the adsorption capacity is almost 50 times less than that determined in the laboratory studies during the testing period of 30 d. The complexity of digested wastewater constituents may limit the effectiveness of nZVI. Microbial analysis suggested that the impact of nZVI on the change of microbial species distribution was relatively noticeable after the addition of nZVI.

Application of waterworks sludge in wastewater treatment plants

DEFF Research Database (Denmark)

Sharma, Anitha Kumari; Thornberg, D.; Andersen, Henrik Rasmus

2013-01-01

The potential for reuse of iron-rich sludge from waterworks as a replacement for commercial iron salts in wastewater treatment was investigated using acidic and anaerobic dissolution. The acidic dissolution of waterworks sludge both in sulphuric acid and acidic products such as flue gas washing...... for removal of phosphate in the wastewater treatment was limited, because the dissolved iron in the digester liquid was limited by siderite (FeCO3) precipitation. It is concluded that both acidic and anaerobic dissolution of iron-rich waterworks sludge can be achieved at the wastewater treatment plant...

Modified polysaccharides as alternative binders for foundry industry

Directory of Open Access Journals (Sweden)

K. Kaczmarska

2016-10-01

Full Text Available Polysaccharides constitute a wide group of important polymers with many commercial applications, for example food packaging, fibres, coatings, adhesives etc. This review is devoted to the presentation of polysaccharide application in foundry industry. In this paper the selected properties of foundry moulding sand and core sand containing modified polysaccharides as binders are presented according to foreign literature data. Also, author’s own research about effect of using moulding sand binder consisting of modified polysaccharide (modified starch or its composition with non-toxic synthetic polymers are discussed. Based on technologies taken under consideration in this paper, it could be concluded that polysaccharides are suitable as an alternative for use as binder in foundry moulding applications.

Iron oxide-mediated semiconductor photocatalysis vs. heterogeneous photo-Fenton treatment of viruses in wastewater. Impact of the oxide particle size.

Science.gov (United States)

Giannakis, Stefanos; Liu, Siting; Carratalà, Anna; Rtimi, Sami; Talebi Amiri, Masoud; Bensimon, Michaël; Pulgarin, César

2017-10-05

The photo-Fenton process is recognized as a promising technique towards microorganism disinfection in wastewater, but its efficiency is hampered at near-neutral pH operating values. In this work, we overcome these obstacles by using the heterogeneous photo-Fenton process as the default disinfecting technique, targeting MS2 coliphage in wastewater. The use of low concentrations of iron oxides in wastewater without H 2 O 2 (wüstite, maghemite, magnetite) has demonstrated limited semiconductor-mediated MS2 inactivation. Changing the operational pH and the size of the oxide particles indicated that the isoelectric point of the iron oxides and the active surface area are crucial in the success of the process, and the possible underlying mechanisms are investigated. Furthermore, the addition of low amounts of Fe-oxides (1mgL -1 ) and H 2 O 2 in the system (1, 5 and 10mgL -1 ) greatly enhanced the inactivation process, leading to heterogeneous photo-Fenton processes on the surface of the magnetically separable oxides used. Additionally, photo-dissolution of iron in the bulk, lead to homogeneous photo-Fenton, further aided by the complexation by the dissolved organic matter in the solution. Finally, we assess the impact of the presence of the bacterial host and the difference caused by the different iron sources (salts, oxides) and the Fe-oxide size (normal, nano-sized). Copyright © 2017 Elsevier B.V. All rights reserved.

Urinary 1-hydroxypyrene, a PAH biomarker in foundry workers

DEFF Research Database (Denmark)

Omland, Øyvind; Sherson, David; Hansen, Åse Marie

1996-01-01

Exposure to PAH in foundry workers has been studied by urinary 1-hydroxypyrene (HPU) levels, quantitatively measured by reversed phase HPLC. Seventy male foundry workers and 68 matched controls were investigated. Polycyclic aromatic hydrocarbon (PAH) exposure was defined by 17 breathing zone hygi...

Replies to Challenges in the Field of Air Pollution Control in Foundry Plants

Directory of Open Access Journals (Sweden)

R. Margraf

2012-09-01

Full Text Available The solution of applications for air pollution control in foundries for iron and non-ferrous metals may not only be understood as theobservance of requested emission limit values at the stack outlet. An effective environmental protection already starts with the greatest possible capture of pollutants at the source with at the same time minimisation of the volume flow necessary for this. Independent of this, the downstream installed filtration system has to realise a degree of separation of definitely above 99%.Furthermore, when selecting the filter construction, attention has to be paid to a high availability. An even temporarily productionwithout filter will more and more no longer be accepted by residents and authorities. Incidents at the filter lead to a shutdown of the whole production.Additional measures for heat recovery while preparing concepts for filtration plants help to reduce the energy consumption and servefor a sustained conservation of environment.A consequent consideration of the items above is also condition for the fact that environmental protection in foundries remainsaffordable. The lecture deals with the subjects above from the point of view of a plant constructor.

Continuous sulfidogenic wastewater treatment with iron sulfide sludge oxidation and recycle.

Science.gov (United States)

Deng, Dongyang; Lin, Lian-Shin

2017-05-01

This study evaluated the technical feasibility of packed-bed sulfidogenic bioreactors dosed with ferrous chloride for continuous wastewater treatment over a 450-day period. In phase I, the bioreactors were operated under different combinations of carbon, iron, and sulfate mass loads without sludge recycling to identify optimal treatment conditions. A COD/sulfate mass ratio of 2 and a Fe/S molar ratio of 1 yielded the best treatment performance with COD oxidation rate of 786 ± 82 mg/(L⋅d), which resulted in 84 ± 9% COD removal, 94 ± 6% sulfate reduction, and good iron retention (99 ± 1%) under favorable pH conditions (6.2-7.0). In phase II, the bioreactors were operated under this chemical load combination over a 62-day period, during which 7 events of sludge collection, oxidation, and recycling were performed. The collected sludge materials contained both inorganic and organic matter with FeS and FeS 2 as the main inorganic constituents. In each event, the sludge materials were oxidized in an oxidizing basin before recycling to mix with the wastewater influent. Sludge recycling yielded enhanced COD removal (90 ± 6% vs. 75 ± 7%), and better effluent quality in terms of pH (6.8 ± 0.1 vs. 6.5 ± 0.2), iron (0.7 ± 0.5 vs. 1.9 ± 1.7 mg/L), and sulfide-S (0.3 ± 0.1 vs. 0.4 ± 0.1 mg/L) removal compared to the baseline operation without sludge recycling during phase II. This process exhibited treatment stability with reasonable variations, and fairly consistent sludge content over long periods of operation under a range of COD/sulfate and Fe/S ratios without sludge recycling. The bioreactors were found to absorb recycling-induced changes efficiently without causing elevated suspended solids in the effluents. Copyright © 2017 Elsevier Ltd. All rights reserved.

Integrating Fenton's process and ion exchange for olive mill wastewater treatment and iron recovery.

Science.gov (United States)

Reis, Patrícia M; Martins, Pedro J M; Martins, Rui C; Gando-Ferreira, Licínio M; Quinta-Ferreira, Rosa M

2018-02-01

A novel integrated methodology involving Fenton's process followed by ion exchange (IE) was proposed for the treatment of olive mill wastewater. Fenton's process was optimized and it was able to remove up to 81% of chemical oxygen demand when pH 3.5, reaction time 1 h, [Fe 2+ ] = 50 mg L -1 and [Fe 2+ ]/[H 2 O 2 ] = 0.002 were applied. In spite of the potential of this treatment approach, final iron removal from the liquid typically entails pH increase and iron sludge production. The integration of an IE procedure using Lewatit TP 207 resin was found to be able to overcome this important environmental shortcoming. The resin showed higher affinity toward Fe 3+ than to Fe 2+ . However, the iron removal efficiency of an effluent coming from Fenton's was independent of the type of the initial iron used in the process. The presence of organic matter had no significant effect over the resin iron removal efficiency. Even if some efficiency decrease was observed when a high initial iron load was applied, the adsorbent mass quantity can be easily adapted to reach the desired iron removal. The use of IE is an interesting industrial approach able to surpass Fenton's peroxidation drawback and will surely boost its full-scale application in the treatment of bio-refractory effluents.

A reliable and consistent production technology for high volume compacted graphite iron castings

Directory of Open Access Journals (Sweden)

Liu Jincheng

2014-07-01

Full Text Available The demands for improved engine performance, fuel economy, durability, and lower emissions provide a continual challenge for engine designers. The use of Compacted Graphite Iron (CGI has been established for successful high volume series production in the passenger vehicle, commercial vehicle and industrial power sectors over the last decade. The increased demand for CGI engine components provides new opportunities for the cast iron foundry industry to establish efficient and robust CGI volume production processes, in China and globally. The production window range for stable CGI is narrow and constantly moving. Therefore, any one step single addition of magnesium alloy and the inoculant cannot ensure a reliable and consistent production process for complicated CGI engine castings. The present paper introduces the SinterCast thermal analysis process control system that provides for the consistent production of CGI with low nodularity and reduced porosity, without risking the formation of flake graphite. The technology is currently being used in high volume Chinese foundry production. The Chinese foundry industry can develop complicated high demand CGI engine castings with the proper process control technology.

Identification of Significant Impact of Silicon Foundry Sands Mining on LCIA

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Jozef Mitterpach

2015-12-01

Full Text Available This paper presents a case study based on a LCA (Life Cycle Assessment research program of the silicon foundry sand (SFS due to the large quantity of produced waste foundry sand (WFS. The foundry waste is a high priority sector within the growing European foundry industry. It is necessary to understand the full life cycle of the foundry waste in order to correctly identify magnitude and types of impacts it has on the environment. System boundary includes the processes: mining, modification, packing, storage and transport to foundry. Inventory analysis data were analyzed and finally converted to the functional unit, which has been defined as one ton of SFS. The resulting environmental impact of SFS production in endpoint is: consumption of natural resources 70.9%, ecosystem quality 18.2% and human health 10.9%. The following portions, with respective percentages, have the greatest overall effect on these results: diesel fuel consumption 32.4% and natural gas consumption 28.7%, electricity usage 17.2%, transport 12.2%, devastation caused by the SFS 5.35% and oil (engine, gear and hydraulic consumption 4.14%. The highest contributor to the diesel fuel consumption is the SFS exploitation. The overall effect of desiccation was 35.8% and was caused by high consumption of resources and electricity.

Antimony Adsorption from Zarshouran Gold Mineral Processing Plant Wastewater by Nano Zero Valent Iron Coated on Bentonite

Directory of Open Access Journals (Sweden)

nader nosrati

2015-03-01

Full Text Available The effluent from Zarshouran gold mineral processing plant contains high quantities of arsenic, antimony, mercury, and bismuth. These metals and metalloids are soluble in water and very toxic when they enter the environment. Their solubility in water causes the polluted area to extend beyond their point of origin. In this article, different methods of antimony removal from water and wastewater were reviewed and the zero-valent iron nanoparticles coated on Bentonite were selected as an effective and low cost material for removing antimony from wastewater. For the purposes of this study, zero-valent iron nanoparticles of 40-100 nanometers in size were synthesized by dropwise addition of sodium borohydride solution to an Iron (III aqueous solution at  ambient temperature and mixed with nitrogen gas. To avoid particle agglomeration and to enhance the product’s environmentally safe application, the  nanoparticles were coated on Bentonite and characterized by SEM/EDAX and BET. The experiments were carried out by intense mixing of the adsorbent with 10ml of real/synthtic wastewater samples in 20ml bottles.  The effects of pH, contact time, temperature, and adsorbent dosage on antimony removal efficiency were investigated under intense mixing using a magnetic mixer. Finally, the effluents were filtered upon completion of the experiments and used for atomic adsorption analysis. The results of the experiments showed that the adsorption isotherms of the synthesized nanoparticles obeyed the Langmuir and Freundlich models. The experiments carried out on real samples showed that antimony adsorption capacity for B-nZVI was 2.6 mg/g of the adsorbent and that the highest antimony removal efficiency was 99.56%.

Cast iron - a predictable material

Directory of Open Access Journals (Sweden)

Jorg C. Sturm

2011-02-01

Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

Nanoscale zero-valent iron for metal/metalloid removal from model hydraulic fracturing wastewater.

Science.gov (United States)

Sun, Yuqing; Lei, Cheng; Khan, Eakalak; Chen, Season S; Tsang, Daniel C W; Ok, Yong Sik; Lin, Daohui; Feng, Yujie; Li, Xiang-Dong

2017-06-01

Nanoscale zero-valent iron (nZVI) was tested for the removal of Cu(II), Zn(II), Cr(VI), and As(V) in model saline wastewaters from hydraulic fracturing. Increasing ionic strength (I) from 0.35 to 4.10 M (Day-1 to Day-90 wastewaters) increased Cu(II) removal (25.4-80.0%), inhibited Zn(II) removal (58.7-42.9%), slightly increased and then reduced Cr(VI) removal (65.7-44.1%), and almost unaffected As(V) removal (66.7-75.1%) by 8-h reaction with nZVI at 1-2 g L -1 . The removal kinetics conformed to pseudo-second-order model, and increasing I decreased the surface area-normalized rate coefficient (k sa ) of Cu(II) and Cr(VI), probably because agglomeration of nZVI in saline wastewaters restricted diffusion of metal(loid)s to active surface sites. Increasing I induced severe Fe dissolution from 0.37 to 0.77% in DIW to 4.87-13.0% in Day-90 wastewater; and Fe dissolution showed a significant positive correlation with Cu(II) removal. With surface stabilization by alginate and polyvinyl alcohol, the performance of entrapped nZVI in Day-90 wastewater was improved for Zn(II) and Cr(VI), and Fe dissolution was restrained (3.20-7.36%). The X-ray spectroscopic analysis and chemical speciation modelling demonstrated that the difference in removal trends from Day-1 to Day-90 wastewaters was attributed to: (i) distinctive removal mechanisms of Cu(II) and Cr(VI) (adsorption, (co-)precipitation, and reduction), compared to Zn(II) (adsorption) and As(V) (bidentate inner-sphere complexation); and (ii) changes in solution speciation (e.g., from Zn 2+ to ZnCl 3 - and ZnCl 4 2- ; from CrO 4 2- to CaCrO 4 complex). Bare nZVI was susceptible to variations in wastewater chemistry while entrapped nZVI was more stable and environmentally benign, which could be used to remove metals/metalloids before subsequent treatment for reuse/disposal. Copyright © 2017 Elsevier Ltd. All rights reserved.

Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

Energy Technology Data Exchange (ETDEWEB)

Tikalsky, Paul J. [Pennsylvania State Univ., University Park, PA (United States); Bahia, Hussain U. [Univ. of Wisconsin, Madison, WI (United States); Deng, An [Pennsylvania State Univ., University Park, PA (United States); Snyder, Thomas [Univ. of Wisconsin, Madison, WI (United States)

2004-10-15

This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: a statistically sound evaluation of the characterization of foundry sand, a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at Nini, Ndes, and Nmax. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

Correlation between airborne manganese concentration at the workstations in the iron foundry and manganese concentration in workers’ blood

Directory of Open Access Journals (Sweden)

Seyedtaghi Mirmohammadi

2017-08-01

Full Text Available Background: Manganese (Mn used as raw material for melting process in the ferrous foundry is considered as hazardous neurotoxic substance because it accumulates in the central nervous system and may cause neurological disorders. The furnace-men and melting department workers are potentially exposed to manganese particles or fume in the workplace. The objective of the research has been to investigate the sources and levels of manganese exposure in the foundry by correlation of blood-manganese (B-Mn and air-manganese (air-Mn measurement. Material and Methods: Air-Mn and Mn of blood serum were measured involving workers who worked in a big-sized foundry during 1 year. The standard method of the Occupational Safety and Health Administration (OSHA ID-121 was used for air and blood assessment and atomic absorption spectroscopy (AAS was carried out for air and blood sample analysis. Results: The air sampling results have revealed that there is a high exposure to manganese (4.5 mg/m3 in the workplace as compared to the National Institute for Occupational Safety and Health’s (NIOSH time weighted average (the reference time-weighted average (TWA = 1 mg/m3. The average blood serum Mn concentration was 2.745 μg/l for subjects working for shorter than 3 months and 274.85 μg/l for subjects working 3–12 months. Conclusions: Against the research hypothesis there was no correlation between the air-Mn concentration and the B-Mn (serum level of manganese in the serum of the exposed subjects. It may be due to short time of air sampling of manganese airborne particles, and a real-time monitoring of airborne manganese particles is suggested for any future study. Med Pr 2017;68(4:449–458

Combinatorial optimization in foundry practice

Science.gov (United States)

Antamoshkin, A. N.; Masich, I. S.

2016-04-01

The multicriteria mathematical model of foundry production capacity planning is suggested in the paper. The model is produced in terms of pseudo-Boolean optimization theory. Different search optimization methods were used to solve the obtained problem.

Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

Energy Technology Data Exchange (ETDEWEB)

Pauul J. Tikalsky

2004-10-31

This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: (1) a statistically sound evaluation of the characterization of foundry sand, (2) a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and (3) the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at N{sub ini}, N{sub des}, and N{sub max}. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

New developments in high quality grey cast irons

Directory of Open Access Journals (Sweden)

Iulian Riposan

2014-07-01

Full Text Available The paper reviews original data obtained by the present authors, revealed in recent separate publications, describing specific procedures for high quality grey irons, and reflecting the forecast needs of the worldwide iron foundry industry. High power, medium frequency coreless induction furnaces are commonly used in electric melting grey iron foundries. This has resulted in low sulphur (1,500 °C, contributing to unfavourable conditions for graphite nucleation. Thin wall castings are increasingly produced by these electric melt shops with a risk of greater eutectic undercooling during solidification. The paper focused on two groups of grey cast irons and their specific problems: carbides and graphite morphology control in lower carbon equivalent high strength irons (CE=3.4%-3.8%, and austenite dendrite promotion in eutectic and slightly hypereutectic irons (CE=4.1%-4.5%, in order to increase their strength characteristics. There are 3 stages and 3 steps involving graphite formation, iron chemistry and iron processing that appear to be important. The concept in the present paper sustains a threestage model for nucleating flake graphite [(Mn,XS type nuclei]. There are three important groups of elements (deoxidizer, Mn/S, and inoculant and three technological stages in electric melting of iron (superheat, pre-conditioning of base iron, final inoculation. Attention is drawn to a control factor (%Mn x (%S ensuring it equals to 0.03 – 0.06, accompanied by 0.005wt.%–0.010wt.% Al and/or Zr content in inoculated irons. It was found that iron powder addition promotes austenite dendrite formation in eutectic and slightly eutectic, acting as reinforcement for the eutectic cells. But, there is an accompanying possible negative influence on the characteristics of the (Mn,XS type graphite nuclei (change the morphology of nuclei from polygonal compact to irregular polygonal, and therefore promote chill tendency in treated irons. A double addition (iron

Reduction of chromate from electroplating wastewater from pH 1 to 2 using fluidized zero valent iron process

International Nuclear Information System (INIS)

Chen, S.-S.; Cheng, C.-Y.; Li, C.-W.; Chai, P.-H.; Chang, Y.-M.

2007-01-01

Fluidized zero valent iron (ZVI) process was conducted to reduce hexavalent chromium (chromate, CrO 4 2- ) to trivalent chromium (Cr 3+ ) from electroplating wastewater due to the following reasons: (1) Extremely low pH (1-2) for the electroplating wastewater favoring the ZVI reaction. (2) The ferric ion, produced from the reaction of Cr(VI) and ZVI, can act as a coagulant to assist the precipitation of Cr(OH) 3(s) to save the coagulant cost. (3) Higher ZVI utilization for fluidized process due to abrasive motion of the ZVI. For influent chromate concentration of 418 mg/L as Cr 6+ , pH 2 and ZVI dosage of 3 g (41 g/L), chromate removal was only 29% with hydraulic detention time (HRT) of 1.2 min, but was increased to 99.9% by either increasing HRT to 5.6 min or adjusting pH to 1.5. For iron species at pH 2 and HRT of 1.2 min, Fe 3+ was more thermodynamically stable since oxidizing agent chromate was present. However, if pH was adjusted to 1.5 or 1, where chromate was completely removed, high Fe 2+ but very low Fe 3+ was present. It can be explained that ZVI reacted with chromate to produce Fe 2+ first and the presence of chromate would keep converting Fe 2+ to Fe 3+ . Therefore, Fe 2+ is an indicator for complete reduction from Cr(VI) to Cr(III). X-ray diffraction (XRD) was conducted to exam the remained species at pH 2. ZVI, iron oxide and iron sulfide were observed, indicating the formation of iron oxide or iron sulfide could stop the chromate reduction reaction

Barriers to and drivers for energy efficiency in the Swedish foundry industry

International Nuclear Information System (INIS)

Rohdin, Patrik; Thollander, Patrik; Solding, Petter

2007-01-01

Despite the need for increased industrial energy efficiency, studies indicate that cost-efficient energy conservation measures are not always implemented, explained by the existence of barriers to energy efficiency. This paper investigates the existence of different barriers to and driving forces for the implementation of energy efficiency measures in the energy intensive Swedish foundry industry. The overall results from a questionnaire show that limited access to capital constitutes by far the largest barrier to energy efficiency according to the respondents. A comparison between group-owned and privately owned foundries shows that, except for limited access to capital, they face different high-ranked barriers. While barriers within group owned companies are more related to organizational problems, barriers within private foundries are more related to information problems. This study also found that energy consultants or other actors working with energy issues in foundries are of major importance in overcoming the largest barriers, as the foundries consider them trustworthy. They may thus help the foundries overcome organizational problems such as lack of sub-metering and lack of budget funds by quantifying potential energy efficiency investments. The two, by far, most important drivers were found to be people with real ambition and long-term energy strategies

Application for oxytetracycline wastewater pretreatment by Fenton iron mud based cathodic-anodic-electrolysis ceramic granular fillers.

Science.gov (United States)

Zhang, Feilong; Yue, Qinyan; Gao, Yuan; Gao, Baoyu; Xu, Xing; Ren, Zhongfei; Jin, Yang

2017-09-01

In this study, Fenton iron mud applied as main raw material of cathodic-anodic-electrolysis ceramic granular fillers (ICMF) in a continuous reactor, which were used to pretreat oxytetracycline (OTC) wastewater. The ICMF was characterized by Scanning Electron Microscope and Energy Dispersive Spectrometer analysis. The effects of pH value, hydraulic retention time, OTC concentrations and aeration on removal efficiency of total organic carbon (TOC) and OTC were studied. The degradation byproducts of OTC were analyzed by UV-2450, High Performance Liquid Chromatography and Liquid Chromatography-mass Spectrometry. The SEM images showed that the surface ICMF was porous. This system had a higher stability, and good removal efficiency of TOC of 80.5% and OTC of 98.5% under the optimal conditions, which were influent pH of 3, HRT of 4 h, and anaerobic condition. After running for 60 d, the removal efficiency of TOC was stable and the ICMF did not become hardened. The reactor was back washed by acid solution (pH: 1) in 20 d approximately. This paper provides useful information for approaching in wastewater pretreatment and recycling the Fenton iron mud. Copyright © 2017 Elsevier Ltd. All rights reserved.

Investigation of the behaviour of zero-valent iron nanoparticles and their interactions with Cd2+ in wastewater by single particle ICP-MS.

Science.gov (United States)

Vidmar, Janja; Oprčkal, Primož; Milačič, Radmila; Mladenovič, Ana; Ščančar, Janez

2018-04-12

Zero-valent iron nanoparticles (nZVI) exhibit great potential for the removal of metal contaminants from wastewater. After their use, there is a risk that nZVI will remain dispersed in remediated water and represent potential nano-threats to the environment. Therefore, the behaviour of nZVI after remediation must be explored. To accomplish this, we optimised a novel method using single particle inductively coupled plasma mass spectrometry (SP-ICP-MS) for the sizing and quantification of nZVI in wastewater matrices. H 2 reaction gas was used in MS/MS mode for the sensitive and interference-free determination of low concentrations of nZVI with a low size limit of detection (36nm). This method was applied to study the influence of different iron (Fe) loads (0.1, 0.25, 0.5 and 1.0gL -1 ) and water matrices (Milli-Q water, synthetic and effluent wastewater) on the behaviour of nZVI, their interactions with Cd 2+ and the efficiency of Cd 2+ removal. The aggregation and sedimentation of nZVI increased with settling time. Sedimentation was slower in effluent wastewater than in Milli-Q water or synthetic wastewater. Consequently, Cd 2+ was more efficiently (86%) removed from effluent wastewater than from synthetic wastewater (73%), while its removal from Milli-Q water was inefficient (19%). The trace amounts of Cd 2+ that remained in the remediated water were either dissolved or sorbed to residual nZVI. The results of the nanoremediation of effluent wastewater with varying Fe loads showed that sedimentation was faster at higher initial concentrations of nZVI. After seven days of settling, low concentrations of Fe remained in the effluent wastewater at Fe loads of 0.5gL -1 or higher, which could indicate that the use of nZVI in nanoremediation under the described conditions may not represent an environmental nano-threat. However, further studies are needed to assess the ecotoxicological impact of Fe-related NPs used for the nanoremediation of wastewaters. Copyright © 2018

Ceramic port shields cast in an iron engine head

Science.gov (United States)

Hakim, Nabil S.; Groeneweg, Mark A.

1989-01-01

Silicon nitride exhaust and intake port shields have been successfully cast into a gray iron cylinder head of a heavy duty diesel single cylinder research engine. Careful design considerations, finite element, and probability of survival analyses indicated viability of the design. Foundry experience, NDE, and failure investigations are reported.

Management of Assortment Inventory Groups in Selected Foundry

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Szymszal J.

2015-09-01

Full Text Available As experience shows the practical, reliable assessment and optimisation of total costs of logistical processes implemented in supply chains of foundry plants is a quite complex and complicated process, because it requires to enclose all, without exception, performed actions, including them in various reference cross-sections, systematic activities and finally transforming them in a totally homogenous collection. Only solid analysis and assessment of assortment management in logistical supply systems in foundry plants of particular assortment groups allows to lower the supply costs significantly. In the article the analysis and assessment of the newest implemented optimising algorithms are presented in the process stock management of selected material groups used in a production process of a chosen foundry plant. A practical solution to solve a problem of rotary stock cost minimisation is given as well as of costs while creating a stock with the usage of economical volume and value of order.

Metallurgy and foundry practice. German-English. With 40,000 citations. Metallurgie und Giessereitechnik. Deutsch-Englisch. Mit etwa 40,000 Wortstellen

Energy Technology Data Exchange (ETDEWEB)

Stoelzel, K [ed.

1986-01-01

The dictionary represents the German-English terminology of the broad field of metallurgy (the dressing of ores and fluxes, pig iron and steel making, powder and nonferrous metallurgy, forming processes etc.) as well as of the broad field of foundry practice. Apart from the theoretical fundamental principles emphasis is on the problems of materials working and materials testing. Moreover, the dictionary considers a number of technical terms concerning the hardening, surface treatment and corrosion of materials.

SEARCH OF COMPOSITIONS OF FOUNDRY GRADES

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O. S. Komarov

2014-01-01

Full Text Available Comparative researches of foundry paints showed that the most acceptable basis for them is disthenesillimanite and it is possible to use sodium aluminate solution as a binding agent.

Basics of control system material in iron foundry

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J. Sitko

2011-07-01

Full Text Available The article is taking into account problems of preparing the production of cast-iron casts with reference to correctnesses functioning of processes supplementing, containing elements the system of supply necessary materials and the tool used in order processing production. Methods and chosen models realization elements of production process and their influence on the efficiency process were characterized.

Enhanced removal of ethanolamine from secondary system of nuclear power plant wastewater by novel hybrid nano zero-valent iron and pressurized ozone initiated oxidation process.

Science.gov (United States)

Lee, Son Dong; Mallampati, Srinivasa Reddy; Lee, Byoung Ho

2017-07-01

Monoethanolamine (shortly ethanolamine (ETA)), usually used as a corrosion inhibitor, is a contaminant of wastewater from the secondary cooling system of nuclear power plants (NPPs) and is not readily biodegradable. We conducted various experiments, including treatments with nano zero-valent iron (nZVI), nano-iron/calcium, and calcium oxide (nFe/Ca/CaO) with ozone (O 3 ) or hydrogen peroxide (H 2 O 2 ) to reduce the concentration of ETA and to decrease the chemical demand of oxygen (COD) of these wastewaters. During this study, wastewater with ETA concentration of 7465 mg L -1 and COD of 6920 mg L -1 was used. As a result, the ETA concentration was reduced to 5 mg L -1 (a decrease of almost 100%) and COD was reduced to 2260 mg L -1 , a reduction of 67%, using doses of 26.8 mM of nZVI and 1.5 mM of H 2 O 2 at pH 3 for 3 h. Further treatment for 48 h allowed a decrease of COD by almost 97%. Some mechanistic considerations are proposed in order to explain the degradation pathway. The developed hybrid nano zero-valent iron-initiated oxidation process with H 2 O 2 is promising in the treatment of ETA-contaminated wastewaters.

Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

International Nuclear Information System (INIS)

Thollander, Patrik; Mardan, Nawzad; Karlsson, Magnus

2009-01-01

Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

Casting Ductile Iron in Layer Moulds Made from Ecological Sands

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M. Rączka

2012-09-01

Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

Environmental favourable foundries through maintenance activities

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A. Saniuk

2015-10-01

Full Text Available Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help to reduce losses and thereby improve the efficiency of the processes used in the production of resources (e.g. raw materials, energy, etc., especially in areas such as: the choice of an appropriate strategy for the maintenance of machinery and equipment (e.g. reactive, preventive, proactive; inventory management of spare parts; lubrication management and management of technology media.

Prevention of occupational injuries: Evidence for effective good practices in foundries.

Science.gov (United States)

Porru, Stefano; Calza, Stefano; Arici, Cecilia

2017-02-01

Occupational injuries are a relevant research and practical issue. However, intervention studies evaluating the effectiveness of workplace injury prevention programs are seldom performed. The effectiveness of a multifaceted intervention aimed at reducing occupational injury rates (incidence/employment-based=IR, frequency/hours-based=FR, severity=SR) was evaluated between 2008 and 2013 in 29 Italian foundries (22 ferrous; 7 non-ferrous; 3,460 male blue collar workers/year) of varying sizes. Each foundry established an internal multidisciplinary prevention team for risk assessment, monitoring and prevention of occupational injuries, involving employers, occupational physicians, safety personnel, workers' representatives, supervisors. Targets of intervention were workers, equipment, organization, workplace, job tasks. An interrupted time series (ITS) design was applied. 4,604 occupational injuries and 83,156 lost workdays were registered between 2003 and 2013. Statistical analysis showed, after intervention, a reduction of all injury rates (-26% IR, -15% FR, -18% SR) in ferrous foundries and of SR (-4%) in non-ferrous foundries. A significant (p=0.021) 'step-effect' was shown for IR in ferrous foundries, independent of secular trends (pgood external validity; promotion of effective good practices. Main limitations were the non-randomized nature and a medium length post-intervention period. In conclusion, a multifaceted, pragmatic and accountable intervention is effective in reducing the burden of occupational injuries in small-, medium- and large-sized foundries. Practical Applications: The study poses the basis for feasible good practice guidelines to be implemented to prevent occupational injuries, by means of sector-specific numerical benchmarks, with potentially relevant impacts on workers, companies, occupational health professionals and society at large. Copyright © 2016 National Safety Council and Elsevier Ltd. All rights reserved.

Fly-ash poisoning in the surroundings of foundries

Energy Technology Data Exchange (ETDEWEB)

Hupka, E

1955-01-01

Chronic articular swellings were observed in colts and cattle grazing in the vicinity of two factories. Postmortem findings included an increased synovial content and a detachment of articular cartilage from the underlying bone. Several of the colts also developed roaring due to paralysis of the recurrent nerves. Analysis of fly-ash samples from the two foundries revealed the following: lead, 16.87 percent and 44.79 percent; zinc, 23.41 percent and 5.28 percent; sulfur, 12.53 percent and 8.20 percent; and arsenic, 0.52 percent and 0.22 percent, respectively. Cadmium levels of 2.22 percent were also found in the dust from one of foundries, while cerium (5.00 percent) was detected in the dust from the other foundry. Identical articular lesions were reproduced in two colts receiving dietary rations containing the forge dusts. Manifestations of pharyngoparalysis also appeared, resulting in pneumonia in one case due to pharyngeal dysphagia. Lead poisoning, complicated by other toxic substances, was suggested as the cause. Analyses of several colt livers revealed contents exceeding 0.2 mg/100 g in all cases.

Using lean methodologies for economically and environmentally sustainable foundries

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R. M. Torielli

2011-02-01

Full Text Available Lean manufacturing is often seen as a set of tools that reduce the total cost and improve the quality of manufactured products. The lean management philosophy is one which targets waste reduction in every facet of the manufacturing business; however, only recently have studies linked lean management philosophies with improving environmental sustainability. These studies suggest that lean manufacturing is more than a set of lean tools that can optimize manufacturing efficiencies; it is a process and mindset that needs to be integrated into daily manufacturing systems to achieve sustainability. The foundry industry, as well as manufacturing in general, has significant challenges in the current regulatory and political climate with developing an economically and environmentally sustainable business model. Lean manufacturing has proven itself as a model for both economic sustainability and environmental stewardship. Several recent studies have shown that both lean and green techniques and “zero-waste” policies also lead to reductions in overall cost. While these strategies have been examined for general manufacturing, they have not been investigated in detail for the foundry industry. This paper will review the current literature and describe how lean and green can provide a relevant framework for environmentally and economically sustainable foundries. Examples of lean and green technologies and techniques which can be applied to foundries in a global context will be described.

31. Introduction with adjacent production of foundry and rolling department of electrolysis shop

International Nuclear Information System (INIS)

Ivanov, A.V.

1993-01-01

The introduction with adjacent production of foundry and rolling department of electrolysis shop was conducted. The foundry machine was described. The chemical properties of aluminium for ferrous alloy production were defined.

Building biological foundries for next-generation synthetic biology.

Science.gov (United States)

Chao, Ran; Yuan, YongBo; Zhao, HuiMin

2015-07-01

Synthetic biology is an interdisciplinary field that takes top-down approaches to understand and engineer biological systems through design-build-test cycles. A number of advances in this relatively young field have greatly accelerated such engineering cycles. Specifically, various innovative tools were developed for in silico biosystems design, DNA de novo synthesis and assembly, construct verification, as well as metabolite analysis, which have laid a solid foundation for building biological foundries for rapid prototyping of improved or novel biosystems. This review summarizes the state-of-the-art technologies for synthetic biology and discusses the challenges to establish such biological foundries.

Control of chilling tendency in grey cast iron reuse

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Saliu Ojo Seidu

2013-02-01

Full Text Available In grey cast iron remelt and recycling, white iron can result in the cast product if careful control of the chilling tendency is not ensured. Many jobbing foundries are constrained in furnace types and available foundry additives that the operation always results in white irons. This study is towards ensuring grey iron is reproduced from cast iron scrap auto engine blocks, when using a diesel fired rotary furnace and a FeSi alloy for structural modification (inoculation. With varying addition rate of the FeSi alloy to the tapped molten metal, chill wedge tests were performed on two different wedge samples of type W (according to ASTM A367- wedge test with cooling modulus of 0.45 cm (W3½ and 0.54 cm (W4. The carbon equivalents for the test casts were within hypoeutectic range (3.85 wt. (% to 4.11 wt. (%. In the W4 wedge sample, at 2.0 wt. (% addition rate of the FeSi alloy, the relative clear chill was totally reduced to zero from 19.76%, while the relative mottled chill was brought down to 9.59% from 33.71%. The microstructure from the cast at this level of addition was free of carbidic phases; it shows randomly oriented graphite flakes evenly distributed in the iron matrix. Hardness assessment shows that increasing rate of FeSi addition results in decreasing hardness, with maximum effect at 2.0 wt. (% addition. With equivalent aspect ratio (cooling modulus in a target cast product, this addition rate for this FeSi alloy under this furnace condition will attain graphitized microstructure in the cast product.

Control of chilling tendency in grey cast iron reuse

Directory of Open Access Journals (Sweden)

Saliu Ojo Seidu

2012-01-01

Full Text Available In grey cast iron remelt and recycling, white iron can result in the cast product if careful control of the chilling tendency is not ensured. Many jobbing foundries are constrained in furnace types and available foundry additives that the operation always results in white irons. This study is towards ensuring grey iron is reproduced from cast iron scrap auto engine blocks, when using a diesel fired rotary furnace and a FeSi alloy for structural modification (inoculation. With varying addition rate of the FeSi alloy to the tapped molten metal, chill wedge tests were performed on two different wedge samples of type W (according to ASTM A367- wedge test with cooling modulus of 0.45 cm (W3½ and 0.54 cm (W4. The carbon equivalents for the test casts were within hypoeutectic range (3.85 wt. (% to 4.11 wt. (%. In the W4 wedge sample, at 2.0 wt. (% addition rate of the FeSi alloy, the relative clear chill was totally reduced to zero from 19.76%, while the relative mottled chill was brought down to 9.59% from 33.71%. The microstructure from the cast at this level of addition was free of carbidic phases; it shows randomly oriented graphite flakes evenly distributed in the iron matrix. Hardness assessment shows that increasing rate of FeSi addition results in decreasing hardness, with maximum effect at 2.0 wt. (% addition. With equivalent aspect ratio (cooling modulus in a target cast product, this addition rate for this FeSi alloy under this furnace condition will attain graphitized microstructure in the cast product.

Application of Recycled Zero-Valent Iron Nanoparticle to the Treatment of Wastewater Containing Nitrobenzene

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Heon Lee

2015-01-01

Full Text Available Zero-valent iron (ZVI was synthesized using iron oxide, a byproduct of pickling line at a steel work. ZVI with a mean particle size of 500 nm was synthesized. The reaction activity of the synthesized ZVI was much higher than commercial ZVI. When applied to the decomposition of nitrobenzene (NB, the ZVI particles underwent corrosion and passivation oxide film formation, resulting in particle size decrease. The NB decomposition rate increased with increasing ZVI dosage level and with decreasing pH. The solution pH increased monotonously with increasing reaction duration, whereas the aniline concentration showed a maximum at 50 min. Based on the GC/MS analysis, NB is presumed to be reduced into aniline via reductive intermediates such as azobenzene and azoxybenzene. When combined with a subsequent biological process, the synthesized ZVI will be able to decompose NB in wastewater effectively.

Quality and Safety Assurance of Iron Casts and Manufacturing Processes

OpenAIRE

Kukla S.

2016-01-01

The scope of this work focuses on the aspects of quality and safety assurance of the iron cast manufacturing processes. Special attention was given to the processes of quality control and after-machining of iron casts manufactured on automatic foundry lines. Due to low level of automation and huge work intensity at this stage of the process, a model area was established which underwent reorganization in accordance with the assumptions of the World Class Manufacturing (WCM). An analysis of wor...

Technologies for decreasing the tap temperature to save energy in steel foundries

Science.gov (United States)

Biswas, Siddhartha

Steel foundries are one of the most energy intensive industries. The increasing concerns over volatile energy cost and carbon dioxide emission have pushed foundries to improve efficiency and hence decrease electrical energy consumption. Statistical analysis of industrial survey data was combined with computational fluid dynamics (CFD) modeling to investigate the best industrial practices and opportunities to improve energy efficiency. Reducing tap temperature was identified as one of the important ways of reducing energy consumption. Steel foundries typically tap at 1650-1800°C (3000-3300°F) which is 100-250°C (150-450°F) higher than the pouring temperature. The steel temperature is elevated to compensate for the temperature loss associated with tapping, holding and transporting the liquid steel from the furnace to the pouring floor. Based on experimental investigations and CFD modeling of heat losses during holding in the ladle for different foundry practices, a spreadsheet calculator has been developed to calculate the optimum tap temperature for the specific foundry practices which will eliminate unnecessary superheating. The calculated results were compared and validated with industrial measurements. Improving the lining refractory is one significant way of reducing heat losses during holding of the steel in ladle. Silica sand linings are being used in steel foundries as an inexpensive and convenient material for short holding times and small volumes. The possibilities of improvements of silica sand linings by the addition of lower density cenospheres (hollow spheres), a byproduct of coal fired power plants, was studied through property measurements and laboratory trials.

Adsorption of Acid Yellow-73 and Direct Violet-51 Dyes from Textile Wastewater by Using Iron Doped Corncob Charcoal

Directory of Open Access Journals (Sweden)

Mujtaba Baqar

2015-06-01

Full Text Available The presence of synthetic dyes in textile industry wastewater lead to deterioration of precious fresh water resources, making the need to remove dyes crucial for environmental protection. Recently, different techniques have been employed to remove these dyes from water resources. Among them, biosorption has gained tremendous popularity due to its eco-friendly nature and inexpensive method. In this study, the removal potential of two acid dyes, i.e. yellow-73 and direct violet-51, was assessed from textile effluent samples using iron modified corncob charcoal. The adsorption efficiency ranged between 93.93 ­ 97.96 % and 92.2 - 95.4 % for acid yellow-73 and direct violet-51, respectively. Furthermore, study highlights optimum parameters for successful adsorption of these dyes, such as stirring time (numbers, pH (numbers, temperature (numbers, and adsorbent dosage (numbers. Keeping in consideration these findings, we recommend the use of Iron Doped Corncob Charcoal (IDCC as a low-cost, efficient alternative for wastewater treatment, primarily minimizing the detrimental effects of hazardous dyes.

Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

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Bhattacharyya Shuvra S

2003-01-01

Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

Implementation KMES Quality system for acquisition and processing data in chosen foundry

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R. Sika

2008-08-01

Full Text Available In the paper, main assumptions, algorithms and functions of author’s KMES Quality system are discussed. Its working version is tested in chosen foundry by near 2 years. This system is applied to enlarge the use of chosen technological data accessible during foundry processes. The data can be introduced by means of keyboard directly in the fields (windows present on the PC screen according to program commands, instead of report-manuscripts containing measured results, or from the automated measurement recording system by direct data import to KMES Quality system. In the paper, a way of technological data acquisition with their further integration into main foundry databases and their processing, with taking into consideration e.g. kind of casting assortment, current time, sequences of measurements, are presented. Also the capabilities of linking KMES Quality system with SAP R/3 system existing in this foundry useful to quality assurance is show.

Creation of Defects Catalogue for Nonconforming Product Identification in the Foundry Organization

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Andrea Sütőová

2013-12-01

Full Text Available The paper deals with system of casting defects classification problematics and creation of defects catalogue in the foundry organization. There is described the value of correct defects classification and identification in the literature review and also some tools for defects classification are mentioned. Existing defects classifications and catalogues are often unusable for particular production processes and casting technology. Many foundries therefore create their own defects catalogues. The sample of created catalogue, which classifies and describes defects occuring in the aluminium foundry organization and its benefits are presented in the paper. The created catalogue primarily serves as a visual support for production operators and quality control processes.

Research and application of enterprise resource planning system for foundry enterprises

Directory of Open Access Journals (Sweden)

Zhou Jianxin

2013-01-01

Full Text Available PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casting lifecycle, Process management model (based on task-driven technology, Duration monitoring model (based on surplus period, and Business intelligence data analysis model (based on data mining. An ERP system for foundry enterprises, named HZERP, was researched and developed, and applied to a sand casting company of single piece and small batch production. Qualitatively and quantitatively comparing the application effect before and after implementing the HZERP system, the result demonstrated that the foundry ERP system based on the SPDB models can help metal casting enterprises achieve the single-piece management, better regulate the production processes, improve production and delivery management, shorten the production cycle, reduce costs, and speed up the capital turnover to a large extent.

The AHP method used in assessment of foundry enterprise position

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J. Szymszal

2008-10-01

Full Text Available Complex assessment of activity of a selected foundry enterprise based on a modern AHP (Analytic Hierarchy Process method has beenpresented. Having defined the areas of analysis, which include: marketing (products, distribution channels, sales organisation and client concentration, personnel (skills, managerial abilities, organisation climate, effectiveness of incentives, personnel fluctuations, production (availability of raw materials, technical level of production, effective use of production capacities, organisation and management (foundry structure, organisation culture, management performance, the analysis was made using the weighted sum of evaluations. The second step consisted in a comparative assessment of Foundry position using Saaty’s scale modified by Weber and the AHP method with examinationof a hierarchy structure involving the main (parent problem and its direct evolution into sub-problems. The assessment of Foundryposition made by AHP enables introducing changes and/or innovations which are expected to improve the overall productioneffectiveness.

Prevalence of job strain among Indian foundry shop floor workers.

Science.gov (United States)

Mohan, G Madhan; Elangovan, S; Prasad, P S S; Krishna, P Rama; Mokkapati, Anil Kumar

2008-01-01

Global competition in manufacturing sector demand higher productivity levels. In this context, workers in this sector are set with high output targets, leading to job strain. In addition to the strain, hazardous conditions also prevail in some of the manufacturing processes like foundry activities. This paper attempts to appraise the prevalence of job strain among foundry shop floor workers in India with the help of Demands-Control model [8]. In this study, data was collected through a survey using 49-item Job Content Questionnaire (JCQ) [9], a widely used and well-validated test for job strain. Then the data was subjected to statistical analysis after ascertaining the reliability. This survey has revealed that 25% of workers in foundry were experiencing high job strain. Hazardous working conditions, limited decision making authority, etc. appear to be the main contributing factors for the higher levels of strain.

design and fabrication of a fou fabrication of a foundry sand mixer

African Journals Online (AJOL)

eobe

favourably with the the imported existing one which urably with the the imported existing one which foundry shops will eliminate the use manual effort save the the country of huge save the the country of huge foreign exchange used i foreign exchange used i. Keywords: Keywords:foundry,sand mixer,fabrication,design,bla.

[Comparison of color reappearance between metal-ceram restoration and foundry-ceram restoration using crystaleye spectrophotometer].

Science.gov (United States)

Shi, Tao; Zhang, Ning; Kong, Fan-wen; Zhan, De-song

2010-10-01

To study the color reappearance effect of metal-ceram restoration and foundry-ceram restoration using Crystaleye spectrophotometer. 58 metal-ceram restorations and 58 foundry-ceram restorations according to the result of the Crystaleye spectrophotometer were made respectively. The deltaE between restorations and natural teeth as referenced were analyzed. And satisfaction of dentists and patients were evaluated. The deltaE between metal-ceram restorations and natural teeth was 7.13 +/- 0.74. The deltaE between foundry-ceram restorations and teeth was 1.47 +/- 0.84. There were statistical differences between the deltaE (P spectrophotometer can provide accurate reference for foundry-ceram restoration, but for metal-ceram restoration it is not accurate.

Removal of oil and grease from automobile garage wastewater using electrocoagulation

Science.gov (United States)

Manilal, A. M.; Harinarayanan Nampoothiri, M. G.; Soloman, P. A.

2017-06-01

Wastewater from automobile garages and workshops is an important contributor to the water pollution. Oil and grease is one of the major content of wastewater from vehicle garages. Wastewater from a public transport depot at Thrissur district in Kerala, India was collected for the study. A batch reactor has been devised to assess the efficacy of electrocoagulation in removing oil and grease from the wastewater. Aluminium and iron were tested as the anode material with stainless steel as cathode. Experiments were conducted to investigate the effect of various operating parameters such as current density, pH, time and salt concentration on oil and grease removal. The results shown that aluminium is superior to iron in removing the oil and grease from the wastewater. The reactor with aluminium as anode was able to remove 90.8 % of the oil and grease at a current density of 0.6 A/dm2 in 15 minutes. The calculated specific energy consumption is also less for aluminium in comparison with iron.

MEMS/MOEMS foundry services at INO

Science.gov (United States)

García-Blanco, Sonia; Ilias, Samir; Williamson, Fraser; Généreux, Francis; Le Noc, Loïc; Poirier, Michel; Proulx, Christian; Tremblay, Bruno; Provençal, Francis; Desroches, Yan; Caron, Jean-Sol; Larouche, Carl; Beaupré, Patrick; Fortin, Benoit; Topart, Patrice; Picard, Francis; Alain, Christine; Pope, Timothy; Jerominek, Hubert

2010-06-01

In the MEMS manufacturing world, the "fabless" model is getting increasing importance in recent years as a way for MEMS manufactures and startups to minimize equipment costs and initial capital investment. In order for this model to be successful, the fabless company needs to work closely with a MEMS foundry service provider. Due to the lack of standardization in MEMS processes, as opposed to CMOS microfabrication, the experience in MEMS development processes and the flexibility of the MEMS foundry are of vital importance. A multidisciplinary team together with a complete microfabrication toolset allows INO to offer unique MEMS foundry services to fabless companies looking for low to mid-volume production. Companies that benefit from their own microfabrication facilities can also be interested in INO's assistance in conducting their research and development work during periods where production runs keep their whole staff busy. Services include design, prototyping, fabrication, packaging, and testing of various MEMS and MOEMS devices on wafers fully compatible with CMOS integration. Wafer diameters ranging typically from 1 inch to 6 inches can be accepted while 8-inch wafers can be processed in some instances. Standard microfabrication techniques such as metal, dielectric, and semiconductor film deposition and etching as well as photolithographic pattern transfer are available. A stepper permits reduction of the critical dimension to around 0.4 μm. Metals deposited by vacuum deposition methods include Au, Ag, Al, Al alloys, Ti, Cr, Cu, Mo, MoCr, Ni, Pt, and V with thickness varying from 5 nm to 2 μm. Electroplating of several materials including Ni, Au and In is also available. In addition, INO has developed and built a gold black deposition facility to answer customer's needs for broadband microbolometric detectors. The gold black deposited presents specular reflectance of less than 10% in the wavelength range from 0.2 μm to 100 μm with thickness ranging from

Influence of Addition of Briquettes with Dust Content into the Charge of Electric Induction Furnace on Cast Iron Quality

Directory of Open Access Journals (Sweden)

Pribulová A.

2012-09-01

Full Text Available Foundry dust from blasting and grinding of castings contain a high amount of iron, ergo it is possible its recycling in foundry process. Dust was compacted by briquetting, two kinds of briquettes were prepared (A contained 95% magnetic part of dust from casting blasting +5% bentonite and B contained 95% mixture of dust from casting grinding and magnetic part of dust from casting blasting + 5% bentonite and used as a part of charge into the electric induction furnace. It was found that addition of briquettes has had an influence of a chemical composition of cast iron above all on content of sulphur, phosphorus and silicon. It was not reflected in decrease in tensile strength and in microstructure. Yield of metal from briquettes was not lower then 70%.

Influence of Addition of Briquettes with Dust Content into the Charge of Electric Induction Furnace on Cast Iron Quality

Directory of Open Access Journals (Sweden)

A. Pribulová

2012-09-01

Full Text Available Foundry dust from blasting and grinding of castings contain a high amount of iron, ergo it is possible its recycling in foundry process.Dust was compacted by briquetting, two kinds of briquettes were prepared (A contained 95% magnetic part of dust from casting blasting+5% bentonite and B contained 95% mixture of dust from casting grinding and magnetic part of dust from casting blasting + 5%bentonite and used as a part of charge into the electric induction furnace. It was found that addition of briquettes has had an influence of a chemical composition of cast iron above all on content of sulphur, phosphorus and silicon. It was not reflected in decrease in tensile strength and in microstructure. Yield of metal from briquettes was not lower then 70%.

The Potential for the Treatment of Antimony-Containing Wastewater by Iron-Based Adsorbents

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Ren-Jian Deng

2017-10-01

Full Text Available Antimony (Sb and its compounds are considered as global priority pollutants. Elevated concentrations of antimony in natural and industrial process wastewater are of global concern, particularly given interest in the potential toxicity and harm to the environment from aquatic exposure. Iron-based materials for treatment by adsorption are widely regarded to have potential merit for the removal of trace contaminants from water and especially in the search for efficient and low-cost techniques. In this paper, we review the application of iron-based materials in the sorption treatment of antimony contaminated water. The interaction of Sb is discussed in relation to adsorption performance, influencing factors, mechanism, modelling of adsorption (isotherm, kinetic and thermodynamic models, advantages, drawbacks and the recent achievements in the field. Although iron-based adsorbents show promise, the following three aspects are in need of further study. Firstly, a select number of iron based binary metal oxide adsorbents should be further explored as they show superior performance compared to other systems. Secondly, the possibility of redox reactions and conversion between Sb(III and Sb(V during the adsorption process is unclear and requires further investigation. Thirdly, in order to achieve optimized control of preferential adsorption sites and functional groups, the mechanism of antimony removal has to be qualitatively and quantitatively resolved by combining the advantages of advanced characterization techniques such as Fourier transform infrared spectroscopy(FTIR, X-ray photoelectron spectroscopy (XPS, Atomic force microscope(AFM, X-ray absorption near edge structure(XANES, and other spectroscopic methods. We provide details on the achievements and limitations of each of these stages and point to the need for further research.

Spot Feeding Spheroidal Graphite Iron with Exothermic and Insulating Ram-Up Sleeves in Vertically Parted Moulds: Efficiency, Microstructure, Dimensional Accuracy, Deformation, and Driving Force and Feeding Criteria Identification

DEFF Research Database (Denmark)

Vedel-Smith, Nikolaj Kjelgaard

feeders (ram-up sleeves) is investigated, showing that this new feeding approach can be used successfully to feed secluded sections inductile cast iron (EN-GJS-500-7). The feeder efficiency is tested using a high Silicon (Si) ductile iron (EN-GJS-450-10). The limits for the examined feeder configurations......Improvement of feeder technologies for energy savings in cast iron foundries is not only the title of the project behind this dissertation; it is a good idea that can improve casting yield and reduce production cost, and in turn strengthening the foundries competitive advantage. The approach...... of solidification. The dissertation provides a new approach to feeding secluded sections, a new characterisation of the underlying feeding forces, and new knowledge about the thermal deformation effects caused and controlled by feeding....

Risk assessment of chemicals in foundries: The International Chemical Toolkit pilot-project

International Nuclear Information System (INIS)

Ribeiro, Marcela G.; Filho, Walter R.P.

2006-01-01

In Brazil, problems regarding protection from hazardous substances in small-sized enterprises are similar to those observed in many other countries. Looking for a simple tool to assess and control such exposures, FUNDACENTRO has started in 2005 a pilot-project to implement the International Chemical Control Toolkit. During the series of visits to foundries, it was observed that although many changes have occurred in foundry technology, occupational exposures to silica dust and metal fumes continue to occur, due to a lack of perception of occupational exposure in the work environment. After introducing the Chemical Toolkit concept to the foundry work group, it was possible to show that the activities undertaken to improve the management of chemicals, according to its concept, will support companies in fulfilling government legislations related to chemical management, occupational health and safety, and environmental impact. In the following meetings, the foundry work group and FUNDACENTRO research team will identify 'inadequate work situations'. Based on the Chemical Toolkit, improvement measures will be proposed. Afterwards, a survey will verify the efficency of those measures in the control of hazards and consequently on the management of chemicals. This step is now in course

Methodology supporting production control in a foundry applying modern DISAMATIC molding line

Directory of Open Access Journals (Sweden)

Sika Robert

2017-01-01

Full Text Available The paper presents methodology of production control using statistical methods in foundry conditions, using the automatic DISAMATIC molding line. The authors were inspired by many years of experience in implementing IT tools for foundries. The authors noticed that there is a lack of basic IT tools dedicated to specific casting processes, that would greatly facilitate their oversight and thus improve the quality of manufactured products. More and more systems are installed in the ERP or CAx area, but they integrate processes only partially, mainly in the area of technology design and business management from finance and control. Monitoring of foundry processes can generate a large amount of process-related data. This is particularly noticeable in automated processes. An example is the modern DISAMATIC molding line, which integrates several casting processes, such as mold preparation, assembly, pouring or shake out. The authors proposed a methodology that supports the control of the above-mentioned foundry processes using statistical methods. Such an approach can be successfully used, for example, during periodic external audits. The mentioned methodology in the innovative DISAM-ProdC computer tool was implemented.

Optimizing TOC and COD removal for the biodiesel wastewater by electrocoagulation

Science.gov (United States)

Tanattı, N. Pınar; Şengil, İ. Ayhan; Özdemir, Abdil

2018-05-01

In this study, the chemical oxygen demand (COD) and the total organic carbon content (TOC) in biodiesel wastewater iron and aluminum electrodes arranged in a bipolar position. In the EC of the biodiesel wastewater, the effects of the supporting electrolyte, initial pH, electrolysis time and current density were examined. The results showed that the majority of the pollutants in the biodiesel wastewater were effectively removed when the iron or aluminum electrodes were used as a sacrificial anode. The highest COD and TOC removal efficiencies were successfully obtained with the iron electrode. COD removal efficiencies are 91.74 and 90.94% for iron and aluminum electrode, respectively. In the same way, TOC removal efficiencies were obtained as 91.79 and 91.98% for the iron and aluminum electrodes, respectively, at initial pH of 6, the current density of 0.3226 mA/cm2, NaCl concentration 1 g/L and 1 min of operating time.

Design process optimization, virtual prototyping of manufacturing, and foundry-portable DFM (Invited Paper)

Science.gov (United States)

Hogan, James; Progler, Christopher; Chatila, Ahmad; Bruggeman, Bert; Heins, Mitchell; Pack, Robert; Boksha, Victor

2005-05-01

We consider modern design for manufacturing (DFM) as a manifestation of IC industry re-integration and intensive cost management dynamics. In that regard DFM is somewhat different from so-called design for yield (DFY) which essentially focuses on productivity (yield) management (that is not to say that DFM and DFY do not have significant overlaps and interactions). We clearly see the shaping of a new "full-chip DFM" infrastructure on the background of the "back to basics" design-manufacturing re-integration dynamics. In the presented work we are focusing on required DFM-efficiencies in a "foundry-fabless" link. Concepts of "virtual prototyping of manufacturing", "design process optimization", and "foundry-portable DFM" models are explored. Both senior management of the industry and leading design groups finally realize the need for a radical change of design styles. Some of the DFM super-goals are to isolate designers from process details and to make designs foundry portable. It requires qualification of designs at different foundries. In their turn, foundries specified and are implementing a set of DFM rules: "action-required", "recommended", and "guidelines" while asking designers to provide netlist and testing information. Also, we observe strong signs of innovation coming back to the mask industry. Powerful solutions are emerging and shaping up toward mask-centered IP as a business. While it seems that pure-play foundries have found their place for now in the "IDM+" model (supporting manufacturing capacity of IDMs) it is not obvious how sustainable the model is. Wafer as a production unit is not sufficient anymore; foundries are being asked by large customers to price products in terms of good die. It brings back the notion of the old ASIC business model where the foundry is responsible for dealing with both random and systematic yield issues for a given design. One scenario of future development would be that some of the leading foundries might eventually

Modelling and Optimization of Organization of Workplaces in a Foundry

Directory of Open Access Journals (Sweden)

Kukla S.

2016-09-01

Full Text Available The paper presents a practical example of improvement of foundry production systems in terms of post-finishing of nodular iron castings produced in the conditions of bulk production for automotive industry. The attention was paid to high labour-intensive efforts, which are difficult to be subjected to mechanization and automation. The times of actions related to grinding processing of castings in three grinding positions connected with a belt conveyor were estimated with the use of a time study method. A bottleneck as well as limiting factors were specified in a system. A number of improvements were proposed, aimed at improving work organization on the castings post-finishing line. An analysis of work ergonomics at the workplace was made in order to eliminate unnecessary and onerous for the employee actions. A model of production system using the Arena software, on which a simulation experiment was conducted, was drawn up in order to visualize the analysed phenomena. The effects of the project were shown on graphs comparing times, costs, work ergonomics and overall efficiency of production equipment indicator.

Study on treatment of coking wastewater by biofilm reactors combined with zero-valent iron process

International Nuclear Information System (INIS)

Lai Peng; Zhao Huazhang; Zeng Ming; Ni Jinren

2009-01-01

Experiments were conducted to investigate the behavior of the integrated system with biofilm reactors and zero-valent iron (ZVI) process for coking wastewater treatment. Particular attention was paid to the performance of the integrated system for removal of organic and inorganic nitrogen compounds. Maximal removal efficiencies of chemical oxygen demand (COD), ammonia nitrogen (NH 3 -N) and total inorganic nitrogen (TIN) were up to 96.1, 99.2 and 92.3%, respectively. Moreover, it was found that some phenolic compounds were effectively removed. The refractory organic compounds were primarily removed in ZVI process of the integrated system. These compounds, with molecular weights either ranged 10,000-30,000 Da or 0-2000 Da, were mainly the humic acid (HA) and hydrophilic (HyI) compounds. Oxidation-reduction and coagulation were the main removal mechanisms in ZVI process, which could enhance the biodegradability of the system effluent. Furthermore, the integrated system showed a rapid recovery performance against the sudden loading shock and remained high efficiencies for pollutants removal. Overall, the integrated system was proved feasible for coking wastewater treatment in practical applications

Fixed bed sorption of phosphorus from wastewater using iron oxide-based media derived from acid mine drainage

Science.gov (United States)

Sibrell, Philip L.; Tucker, T.W.

2012-01-01

Phosphorus (P) releases to the environment have been implicated in the eutrophication of important water bodies worldwide. Current technology for the removal of P from wastewaters consists of treatment with aluminum (Al) or iron (Fe) salts, but is expensive. The neutralization of acid mine drainage (AMD) generates sludge rich in Fe and Al oxides that has hitherto been considered a waste product, but these sludges could serve as an economical adsorption media for the removal of P from wastewaters. Therefore, we have evaluated an AMD-derived media as a sorbent for P in fixed bed sorption systems. The homogenous surface diffusion model (HSDM) was used to analyze fixed bed test data and to determine the value of related sorption parameters. The surface diffusion modulus Ed was found to be a useful predictor of sorption kinetics. Values of Ed treatment costs while at the same time ameliorating the impacts of P contamination.

Environmental characterization foundry sands used in sanitary landfills

International Nuclear Information System (INIS)

Domingues, L.G.F.; Ferreira, G.C.S.; Pires, M.S.G.; Teixeira, I.; Carnin, R.; Sarro, W.S.

2016-01-01

The national solid waste policy recommends reducing solid waste generation and reusing them in different applications. Preliminary studies show that the foundry sand generated from cast metal parts undercut, has excellent applicability in grain size stabilization of soils for geotechnical functions, and therefore, should not be discarded as waste. This study aimed at environmental characterization of two lots of waste foundry sand (WFS), from different industries, to the particle size stabilization of a clayey soil for use in coverage of solid waste in landfills. The methodology included physicochemical characterization tests (grain size, permeability, XRF and heavy metals) and environmental (NBR 10004: 2004, NBR 10005: 2004, NBR 10006: 20004 and acute toxicity with Vibrio fischeri). The results prove the environmental viability of using these lots of WFS as functional material in the composition of landfills. (author)

Pretreatment of wastewater from triazine manufacturing by coagulation, electrolysis, and internal microelectrolysis.

Science.gov (United States)

Cheng, Hefa; Xu, Weipu; Liu, Junliang; Wang, Huanjun; He, Yanqing; Chen, Gang

2007-07-19

We studied the pretreatment of concentrated wastewater from triazine manufacturing by coagulation, electrolysis, and internal microelectrolysis. Results show that coagulation by polyaluminum chloride at dosage of 0.5 g/L could remove up to 17.2% chemical oxygen demand (COD) from the wastewater. Electrolysis using iron electrode achieved 33.2% COD removal at current of 2A in 180 min, which was attributed to coagulation and oxidation of the organic contaminants in the wastewater by the radicals (OH and O) and oxidants (O2, O3, and H2O2) produced in electrochemical reactions. Internal microelectrolysis using iron chips and granular activated carbon (GAC) showed that up to 60.5% COD could be removed under the conditions of iron/GAC/wastewater volumetric ratio of 3:2:490, sparge ratio (ratio of air flow rate to volume of wastewater) of 2:490 min(-1), and reaction time of 132 h. COD reduction in internal microelectrolysis was attributed to a combination of chemical and physical processes, mainly oxidation by radicals and oxidants formed in electrochemical reactions, adsorption on, co-precipitation with, and enmeshment in ferrous and ferric hydroxides resulted from Fe2+ released during anode oxidation. The results suggest that internal microelectrolysis using iron chips and GAC is a promising, low-cost alternative for pretreating concentrated wastewater from pesticide manufacturing.

Recovery of phosphorus and volatile fatty acids from wastewater and food waste with an iron-flocculation sequencing batch reactor and acidogenic co-fermentation.

Science.gov (United States)

Li, Ruo-Hong; Li, Xiao-Yan

2017-12-01

A sequencing batch reactor-based system was developed for enhanced phosphorus (P) removal and recovery from municipal wastewater. The system consists of an iron-dosing SBR for P precipitation and a side-stream anaerobic reactor for sludge co-fermentation with food waste. During co-fermentation, sludge and food waste undergo acidogenesis, releasing phosphates under acidic conditions and producing volatile fatty acids (VFAs) into the supernatant. A few types of typical food waste were investigated for their effectiveness in acidogenesis and related enzymatic activities. The results show that approximately 96.4% of total P in wastewater was retained in activated sludge. Food waste with a high starch content favoured acidogenic fermentation. Around 55.7% of P from wastewater was recovered as vivianite, and around 66% of food waste loading was converted into VFAs. The new integration formed an effective system for wastewater treatment, food waste processing and simultaneous recovery of P and VFAs. Copyright © 2017 Elsevier Ltd. All rights reserved.

Specificity of SPC Procedures Application in Foundry in Aspect of Data Acquisition and Data Exploration

Directory of Open Access Journals (Sweden)

Ignaszak Z.

2012-12-01

Full Text Available The paper presents an analysis of SPC (Statistical Process Control procedures usability in foundry engineering. The authors pay particular attention to the processes complexity and necessity of correct preparation of data acquisition procedures. Integration of SPC systems with existing IT solutions in area of aiding and assistance during the manufacturing process is important. For each particular foundry, methodology of selective SPC application needs to prepare for supervision and control of stability of manufacturing conditions, regarding specificity of data in particular “branches” of foundry production (Sands, Pouring, Metallurgy, Quality.

Materials and processing approaches for foundry-compatible transient electronics

Science.gov (United States)

Chang, Jan-Kai; Fang, Hui; Bower, Christopher A.; Song, Enming; Yu, Xinge; Rogers, John A.

2017-07-01

Foundry-based routes to transient silicon electronic devices have the potential to serve as the manufacturing basis for “green” electronic devices, biodegradable implants, hardware secure data storage systems, and unrecoverable remote devices. This article introduces materials and processing approaches that enable state-of-the-art silicon complementary metal-oxide-semiconductor (CMOS) foundries to be leveraged for high-performance, water-soluble forms of electronics. The key elements are (i) collections of biodegradable electronic materials (e.g., silicon, tungsten, silicon nitride, silicon dioxide) and device architectures that are compatible with manufacturing procedures currently used in the integrated circuit industry, (ii) release schemes and transfer printing methods for integration of multiple ultrathin components formed in this way onto biodegradable polymer substrates, and (iii) planarization and metallization techniques to yield interconnected and fully functional systems. Various CMOS devices and circuit elements created in this fashion and detailed measurements of their electrical characteristics highlight the capabilities. Accelerated dissolution studies in aqueous environments reveal the chemical kinetics associated with the underlying transient behaviors. The results demonstrate the technical feasibility for using foundry-based routes to sophisticated forms of transient electronic devices, with functional capabilities and cost structures that could support diverse applications in the biomedical, military, industrial, and consumer industries.

Examination and Elimination of Defects in Cone Casting Made of Ductile Cast Iron

Directory of Open Access Journals (Sweden)

Guzik E.

2013-12-01

Full Text Available In the scope of existing cooperation with the Foundry of Cast Iron ZM “WSK Rzeszów” Ltd. there was carried out research work of microstructure and mechanical properties in the walls of a cone casting made of ductile cast iron. The particular attention was being put to the search of the potential brittle phases which have deleterious effect on ductility and dynamic properties of highly strained use of the casting prone to the potential risk of cracks during the highly strained use.

A summary of studies on mine wastewater treatment

International Nuclear Information System (INIS)

Ma Yao; Hu Baoqun; Sun Zhanxue

2006-01-01

The composition of mine wastewater is complicated and is harmful to the environment. The mine wastewater treatment methods include mainly neutralization, constructed wetland and microorganism methods. The three methods are summarized, with focus on the microorganism method. The mechanisms, characteristics and influencing factors of the sulfate reducing bacteria and the iron oxidizing bacteria are described in detail. The treatment methods of uranium mine wastewater are presented. (authors)

Wafer-shape metrics based foundry lithography

Science.gov (United States)

Kim, Sungtae; Liang, Frida; Mileham, Jeffrey; Tsai, Damon; Bouche, Eric; Lee, Sean; Huang, Albert; Hua, C. F.; Wei, Ming Sheng

2017-03-01

As device shrink, there are many difficulties with process integration and device yield. Lithography process control is expected to be a major challenge due to tighter overlay and focus control requirement. The understanding and control of stresses accumulated during device fabrication has becoming more critical at advanced technology nodes. Within-wafer stress variations cause local wafer distortions which in turn present challenges for managing overlay and depth of focus during lithography. A novel technique for measuring distortion is Coherent Gradient Sensing (CGS) interferometry, which is capable of generating a high-density distortion data set of the full wafer within a time frame suitable for a high volume manufacturing (HVM) environment. In this paper, we describe the adoption of CGS (Coherent Gradient Sensing) interferometry into high volume foundry manufacturing to overcome these challenges. Leveraging this high density 3D metrology, we characterized its In-plane distortion as well as its topography capabilities applied to the full flow of an advanced foundry manufacturing. Case studies are presented that summarize the use of CGS data to reveal correlations between in-plane distortion and overlay variation as well as between topography and device yield.

Characterization and extraction of gold contained in foundry industrial wastes

International Nuclear Information System (INIS)

Vite T, J.; Vite T, M.; Diaz C, A.; Carreno de Leon, C.

1999-01-01

Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

77 FR 32998 - Foundry Coke From China

Science.gov (United States)

2012-06-04

... China Determination On the basis of the record \\1\\ developed in the subject five-year review, the United... China would be likely to lead to continuation or recurrence of material injury to an industry in the... Publication 4326 (May 2012), entitled Foundry Coke from China: Investigation No. 731-TA-891 (Second Review...

Formation of ferric flocks for the removal of Zn and Cu from dockyard wastewater

DEFF Research Database (Denmark)

Ottosen, Lisbeth M.; Arevalo, Edurado; Stichnothe, Heinz

2006-01-01

Wastewater from wash down of boat hulls contains typically Cu, Zn and organometallic biocides, e.g. tributyltin (TBT). In some cases this wastewater is led directly into the marine system. In the present paper a cheap flocculation method (iron flocculants) for removal of Cu and Zn from the wastew......Wastewater from wash down of boat hulls contains typically Cu, Zn and organometallic biocides, e.g. tributyltin (TBT). In some cases this wastewater is led directly into the marine system. In the present paper a cheap flocculation method (iron flocculants) for removal of Cu and Zn from...

Correlation between work process-related exposure to polycyclic aromatic hydrocarbons and urinary levels of alpha-naphthol, beta-naphthylamine and 1-hydroxypyrene in iron foundry workers

DEFF Research Database (Denmark)

Hansen, Åse Marie; Omland, Øyvind; Poulsen, O M

1994-01-01

foundry workers. Hand molders, finishing workers and truck drivers tended to have the highest levels. Concerning alpha-naphthol the highest concentrations were measured in urine from casters and shake-out workers. With regard to epidemiologic studies demonstrating that molders and casters have a higher...

Energy and materials flows in the fabrication of iron and steel semifinished products

Energy Technology Data Exchange (ETDEWEB)

Darby, J.B. Jr.; Arons, R.M.

1979-08-01

The flow of energy and materials in the fabrication of iron and steel semifinished products from molten metal is discussed. The focus is on techniques to reduce the amount of energy required to produce the typical products of integrated steel plants and iron and steel foundries. In integrated steel plants, if only 50% of the steel being cast were continuously cast, industry-wide energy consumption would be reduced by 6 to 15%. Further major energy savings could be achieved by increased use of by-product gases and regenerators in the various reheat operations. Finally, systems optimization studies to maintain the even flow of materials at full capacity should yield further improvements in energy efficiency. In foundry operations, alternate heating methods in forging operations and the use of no-bake molding and core materials should result in substantial energy savings. Studies of specific operations will suggest housekeeping changes to minimize wasted energy. These changes might include fixing heat leaks, reducing floor space requirements, improving temperature regulation, lowering working temperatures in some steel-forming operations, redesigning products, and minimizing scrap generation. There is also a need for new, energy conserving technologies. A good example would be the development of nondestructive testing to determine the existence, location, and size of defects in ingots at elevated temperatures. A second example is the need to reduce, through system studies, the large amount of scrap typical of foundry operations. Finally, computer control of steel mill operations (materials flow, furnace residence times, excessive heating or overheating, and full capacity utilization of all facilities at all times) deserves further study.

Foundry based approach for InP based PIC development

NARCIS (Netherlands)

Smit, M.K.

2014-01-01

Europe is making significant investments in development of generic photonic foundry platform infrastructures for InP-based and Silicon Photonic ICs. Here we present the present status for the InP-based JePPIX platform.

Review of iron oxides for water treatment

International Nuclear Information System (INIS)

Navratil, J. D.

2001-01-01

Many processes have utilized iron oxides for the treatment of liquid wastes containing radioactive and hazardous metals. These processes have included adsorption, precipitation and other chemical and physical techniques. For example, a radioactive wastewater precipitation process includes addition of a ferric hydroxide floc to scavenge radioactive contaminants, such as americium, plutonium and uranium. Some adsorption processes for wastewater treatment have utilized ferrites and a variety of iron containing minerals. Various ferrites and natural magnetite were used in batch modes for actinide and heavy metal removal from wastewater. Supported magnetite was also used in a column mode, and in the presence of an external magnetic field, enhanced capacity was found for removal of plutonium and americium from wastewater. These observations were explained by a nano-level high gradient magnetic separation effect, as americium, plutonium and other hydrolytic metals are known to form colloidal particles at elevated pHs. Recent modeling work supports this assumption and shows that the smaller the magnetite particle the larger the induced magnetic field around the particle from the external field. Other recent studies have demonstrated the magnetic enhanced removal of arsenic, cobalt and iron from simulated groundwater. (author)

77 FR 20788 - Foundry Coke Products From the People's Republic of China: Final Results of Expedited Second...

Science.gov (United States)

2012-04-06

... mm (4 inch) sieve, of a kind used in foundries. The foundry coke products subject to the antidumping... purposes, our written description of the scope of the Order is dispositive. Analysis of Comments Received...

A novel application of concentrated solar thermal energy in foundries.

Science.gov (United States)

Selvaraj, J; Harikesavan, V; Eshwanth, A

2016-05-01

Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world.

Prevalence of Occupational Asthma and Respiratory Symptoms in Foundry Workers

Directory of Open Access Journals (Sweden)

Servet Kayhan

2013-01-01

Full Text Available This cross-sectional study was conducted in a foundry factory to assess the prevalence of respiratory symptoms and occupational asthma in foundry workers. Physical examination, spirometric evaluation, chest radiograph, and a questionnaire related to respiratory symptoms were performed. Monitoring of peak expiratory flow rates, spirometric reversibility test, and high-resolution computed tomographies were performed for the participants having respiratory symptoms and/or impaired respiratory function test. A total of 347 participants including 286 workers from production department and 61 subjects who worked in nonproduction departments were enrolled in this study. It is found that phlegm (n: 71, 20.46% and cough (n: 52, 14.98% were the most frequent symptoms. The other symptoms were breathlessness (n: 28, 8.06%, chest tightness (n: 14, 4.03%, and wheezing (n: 7, 2.01% . The prevalence of occupational asthma was found to be more frequent among the subjects who worked in the production department (n: 48, 16.78% than the other persons who worked in the nonproduction department (n: 3, 4.91% by chi-square test (P: 0.001. To prevent hazardous respiratory effects of the foundry production, an early diagnosis of occupational asthma is very important. Cessation of cigarette smoking and using of protective masks during the working time should be encouraged.

Investigation into the Heat of Hydration and Alkali Silica Reactivity of Sustainable Ultrahigh Strength Concrete with Foundry Sand

Directory of Open Access Journals (Sweden)

Federico Aguayo

2017-01-01

Full Text Available This study presents the hydration reactivity and alkali silica reaction (ASR of ultrahigh strength concrete (UHSC that has been made more sustainable by using spent foundry sand. Spent foundry sand not only is sustainable but has supplementary cementitious material (SCM characteristics. Two series of UHSC mixtures were prepared using a nonreactive and reactive sand (in terms of ASR to investigate both the impact of a more reactive aggregate and the use of spent foundry sand. Conduction calorimetry was used to monitor the heat of hydration maintained under isothermal conditions, while ASR was investigated using the accelerated mortar bar test (AMBT. Additionally, the compressive strengths were measured for both series of mixtures at 7, 14, and 28 days to confirm high strength requirements. The compressive strengths ranged from 85 MPa (12,345 psi to 181.78 MPa (26,365 psi. This result demonstrates that a UHSC mixture was produced. The calorimetry results revealed a slight acceleration in the heat of hydration flow curve compared to the control from both aggregates indicating increased hydration reactivity from the addition of foundry waste. The combination of foundry sand and reactive sand was found to increase ASR reactivity with increasing additions of foundry sand up to 30% replacement.

Degradation of nitrobenzene in simulated wastewater by iron-carbon micro-electrolysis packing.

Science.gov (United States)

Li, Meng; Zou, Donglei; Zou, Haochen; Fan, Dongyan

2011-12-01

The reductive degradation of nitrobenzene (NB) by iron-carbon micro-electrolysis packing was investigated. The influence of initial NB concentration, pH value and packing amount on the removal rate of NB were studied. The results showed that the reaction with packing followed the pseudo-first-order reaction. The optimum pH was 3.0 for the degradation of NB in the tested pH ranges of 3-9 and the optimum packing amount was 40 g/200 ml. The flow-through column packed with packing was designed to remove NB from simulated wastewater for approximately 68 days. The removal rate was over 90% within initial periods. It could be seen that after running for 68 days, the packing still had good performance after the long-term column experiment. In addition, the changes of the packing surfaces morphologies and matters before, during and after the column experiment were analysed by scanning electron microscopy in conjunction with energy-dispersion spectroscopy (EDS).

Solidification, processing and properties of ductile cast iron

DEFF Research Database (Denmark)

Tiedje, Niels Skat

2010-01-01

Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... degree than we have seen previously. It is the aim of the present paper to present ductile iron as a modern engineering material and present the many different possibilities that the material hides. Focus will be on the latest research in solidification and melt treatment. But for completeness...

Enhancement of Treatment Efficiency of Recalcitrant Wastewater Containing Textile Dyes Using a Newly Developed Iron Zeolite Socony Mobil-5 Heterogeneous Catalyst

Science.gov (United States)

Ahmad, Mushtaq; Asghar, Anam; Abdul Raman, Abdul Aziz; Wan Daud, Wan Mohd Ashri

2015-01-01

Fenton oxidation, an advanced oxidation process, is an efficient method for the treatment of recalcitrant wastewaters. Unfortunately, it utilizes H2O2 and iron-based homogeneous catalysts, which lead to the formation of high volumes of sludge and secondary pollutants. To overcome these problems, an alternate option is the usage of heterogeneous catalyst. In this study, a heterogeneous catalyst was developed to provide an alternative solution for homogeneous Fenton oxidation. Iron Zeolite Socony Mobile-5 (Fe-ZSM-5) was synthesized using a new two-step process. Next, the catalyst was characterized by scanning electron microscopy, energy-dispersive X-ray spectroscopy, fourier transform infrared spectroscopy, and Brunauer-Emmett-Teller analysis and tested against a model wastewater containing the azo dye Acid Blue 113. Results showed that the loading of iron particles reduced the surface area of the catalyst from 293.59 to 243.93 m2/g; meanwhile, the average particle size of the loaded material was 12.29 nm. Furthermore, efficiency of the developed catalyst was evaluated by performing heterogeneous Fenton oxidation. Taguchi method was coupled with principal component analysis in order to assess and optimize mineralization efficiency. Experimental results showed that under optimized conditions, over 99.7% degradation and 77% mineralization was obtained, with a 90% reduction in the consumption of the developed catalyst. Furthermore, the developed catalyst was stable and reusable, with less than 2% leaching observed under optimized conditions. Thus, the present study proved that newly developed catalyst has enhanced the oxidation process and reduced the chemicals consumption. PMID:26517827

Enhancement of Treatment Efficiency of Recalcitrant Wastewater Containing Textile Dyes Using a Newly Developed Iron Zeolite Socony Mobil-5 Heterogeneous Catalyst.

Science.gov (United States)

Ahmad, Mushtaq; Asghar, Anam; Abdul Raman, Abdul Aziz; Wan Daud, Wan Mohd Ashri

2015-01-01

Fenton oxidation, an advanced oxidation process, is an efficient method for the treatment of recalcitrant wastewaters. Unfortunately, it utilizes H2O2 and iron-based homogeneous catalysts, which lead to the formation of high volumes of sludge and secondary pollutants. To overcome these problems, an alternate option is the usage of heterogeneous catalyst. In this study, a heterogeneous catalyst was developed to provide an alternative solution for homogeneous Fenton oxidation. Iron Zeolite Socony Mobile-5 (Fe-ZSM-5) was synthesized using a new two-step process. Next, the catalyst was characterized by scanning electron microscopy, energy-dispersive X-ray spectroscopy, fourier transform infrared spectroscopy, and Brunauer-Emmett-Teller analysis and tested against a model wastewater containing the azo dye Acid Blue 113. Results showed that the loading of iron particles reduced the surface area of the catalyst from 293.59 to 243.93 m2/g; meanwhile, the average particle size of the loaded material was 12.29 nm. Furthermore, efficiency of the developed catalyst was evaluated by performing heterogeneous Fenton oxidation. Taguchi method was coupled with principal component analysis in order to assess and optimize mineralization efficiency. Experimental results showed that under optimized conditions, over 99.7% degradation and 77% mineralization was obtained, with a 90% reduction in the consumption of the developed catalyst. Furthermore, the developed catalyst was stable and reusable, with less than 2% leaching observed under optimized conditions. Thus, the present study proved that newly developed catalyst has enhanced the oxidation process and reduced the chemicals consumption.

Comparison of Energy Consumption in the Classical (PID and Fuzzy Control of Foundry Resistance Furnace

Directory of Open Access Journals (Sweden)

Ziółkowskia E.

2012-09-01

Full Text Available Foundry resistance furnaces are thermal devices with a relatively large time delay in their response to a change in power parameters. Commonly used in automation classical PID controllers do not meet the requirements of high-quality control. Developed in recent years, fuzzy control theory is increasingly being used in various branches of economy and industry. Fuzzy controllers allow to introduce new developments in control systems of foundry furnaces as well. Correctly selected fuzzy controller can significantly reduce energy consumption in a controlled thermal process of heating equipment. The article presents a comparison of energy consumption by control system of foundry resistance furnace, equipped with either a PID controller or fuzzy controller optimally chosen.

Tekstil Atıksularının Gideriminde Atık Döküm Kumlarının Kullanımı / Using of Waste Foundry Sands in Removal of Textile Wastewater

Directory of Open Access Journals (Sweden)

ELİF HATİCE GÜRKAN

2012-12-01

öküm kumlarının, tekstil endüstrisi atık sularında renk gideriminde adsorbent olarak kullanılması amaçlanmaktadır. Using of Waste Foundry Sands in Removal of Textile Wastewater Nowadays, the accelerating need of water due to usage of water in industralized countries and global warming is causing all water sources to be exhausted. The effects the industrial wastewater made to the nature are important level, changer of natural balance, and sometimes non returned position. By reusing the treated the wastewater, not only the consumption of natural water sources has been prevented, but also the amount of discharged treated wastewater and its effects to the environment has been decreased. The wastewater resulted from industries shows big differences according to the wastewater in houses in the conditions of resource, amount, and character. So output water of the industry establishment has to be purified to prevent not to dirty natural water places. Textile industry is one of the biggest industries of Turkey and it consumes Access amount of water. As there are several methods and technologies used in this sector due to the different raw materials and various chemicals, the wastewaters obtained vary related to the products produced. The most prominent feature of textile industry wastewater is contained high amounts of organic and inorganic chemicals, and high total organic carbon (TOC, chemical oxygen demand (COD and intense color. The discharge of dyes into the receiving waters constitutes only a small portion of water pollution. However the presence of very low concentrations of dyes in receiving waters is aesthetically undesirable. Therefore, treatment processes removing dyes from textile effluents have become important in order to conserve receiving waters. In this study is to investigate using the adsorpsion method of removal with waste foundry sands, which are used expecially dye nd textile industries and are an important polluting agent in the waste water dumped into

Drying of water based foundry coatings: Innovative test, process design and optimization methods

DEFF Research Database (Denmark)

Di Muoio, Giovanni Luca; Johansen, Bjørn Budolph

on real industrial cases. These tools have been developed in order to simulate and optimize the drying process and reduce drying time and power consumption as well as production process design time and cost of expensive drying equipment. Results show that test methods from other industries can be used...... capacity goals there is a need to understand how to design, control and optimize drying processes. The main focus of this project was on the critical parameters and properties to be controlled in production in order to achieve a stable and predictable drying process. We propose for each of these parameters...... of Denmark with the overall aim to optimize the drying process of water based foundry coatings. Drying of foundry coatings is a relatively new process in the foundry industry that followed the introduction of water as a solvent. In order to avoid moisture related quality problems and reach production...

New EUROPRACTICE microsystem design and foundry services

Science.gov (United States)

Salomon, Patric R.; Beernaert, Dirk; Turner, Rob

2000-08-01

The microsystems market for MST is predicted to grow to 38 billion dollars by the year 2002, with systems containing these components generating even higher revenues and growth. One of the barriers to successful exploitation of this technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities. To overcome this problem, the European Commission has started the EUROPRACTICE program in 1996 with the installation of manufacturing clusters and demonstration activities to provide access to microsystems foundry services for European small and medium sized companies (SMEs). Since 1996, there has been a shift form providing 'broad technology offers' and 'raising awareness fro microsystem capabilities' to 'direct support of design needs' and 'focused services' which allow SMEs to use even complex microsystems technologies to implement their products, The third phase of EUROPRACTICE has just been launched, and contains 5 Manufacturing Clusters, 12 Designs Houses, and 7 Competence Centers, each working in different application/technology areas. The EUROPRACTICE program will be presented together with a detail description of the capabilities of the participants and information on how to access their services.

AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

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Lisa Baillargeon

2009-01-01

Full Text Available The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records and advertising publications of three rural foundries over the 1900 to 1914 period provides a clearer picture of the production and of the clientele of those rural foundries. Analysis of these sources suggests that the strategic business model of rural foundries was much more elaborate than the existing literature posits. Rural owner-managers of the early 20th century were sophisticated strategists, marketers, and operators.

JPL Innovation Foundry

Science.gov (United States)

Sherwood, Brent; McCleese, Daniel J.

2012-01-01

NASA supports the community of mission principal investigators by helping them ideate, mature, and propose concepts for new missions. As NASA's Federally Funded Research and Development Center (FFRDC), JPL is a primary resource for providing this service. The environmental context for the formulation lifecycle evolves continuously. Contemporary trends include: more competitors; more-complex mission ideas; scarcer formulation resources; and higher standards for technical evaluation. Derived requirements for formulation support include: stable, clear, reliable methods tailored for each stage of the formulation lifecycle; on-demand access to standout technical and programmatic subject-matter experts; optimized, outfitted facilities; smart access to learning embodied in a vast oeuvre of prior formulation work; hands-on method coaching. JPL has retooled its provision of integrated formulation lifecycle support to PIs, teams, and program offices in response to this need. This mission formulation enterprise is the JPL Innovation Foundry.

The study of heavy metals leaching from waste foundry sands using a one-step extraction

Science.gov (United States)

Bożym, Marta

2017-10-01

There are a number of leaching test which are used to evaluate the effect of foundry waste disposal on the environment (TCLP, SPLP, ASTM at al.). Because the spent foundry sand are usually deposited at the ground level and they have a similar structure to the soil, survey mobility of metals using the same methods seems appropriate. One-step extraction allows for the evaluation of the mobility and bioavailability of metals in soil and waste. Waste foundry sands have been successfully used as a component in manufactured soils in U.S., but concern over metal contamination must be eliminated before considering this direction of use. The study evaluated the leaching of heavy metals (Cd, Pb, Cu, Zn, Cr, Ni) from deposited waste foundry sands. The overall, as well as heavy metals were extracted by different type of extractants: H2O, CH3COOH, HCl, EDTA, MgCl2 and NaCOOH. These extractants are most commonly used to study the mobility and bioavailability of metals in soil and waste. In the present study applicable standards and methodology described in the literature in analysis were used. The results allowed to evaluate the bioavailability of metals leached from those wastes.

Treatment and Recycling of the Process Water in Iron Ore Flotation of Yuanjiacun Iron Mine

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Wen-li Jiang

2017-01-01

Full Text Available Coagulating sedimentation and oxidation treatment of process water in iron ore flotation of Yuanjiacun iron mine had been studied. The process water of this mine carried residual polyacrylamide (PAM, poly(diallyldimethylammonium chloride (PDADMAC, and Ca2+ from the flotation and caused decrease of the iron flotation recovery or grade of the concentrate. The studies on high-intensity magnetic separation (HIMS tailings for coagulating sedimentation showed that the settling performance of coagulant (named CYH was better than that of PDADMAC. The analyses of FTIR spectra and zeta potential demonstrated that CYH is adsorbed mainly through electrostatic attraction onto HIMS tailings. Sodium hypochlorite was adopted to oxidize the residual organics in tailings wastewater. When sodium hypochlorite is at the dosage of 1.0 g/L, reaction temperature is of 20°C, and reaction time is of 30 minutes, the removal rates of PAM, COD, and Ca2+ were 90.48%, 83.97%, and 85.00%, respectively. Bench-scale flotation studies on the treated tailings wastewater indicated that the iron recovery and grade of concentrate were close to those of freshwater.

An integrated technique using zero-valent iron and UV/H2O2 sequential process for complete decolorization and mineralization of C.I. Acid Black 24 wastewater

International Nuclear Information System (INIS)

Chang, M.-C.; Shu, H.-Y.; Yu, H.-H.

2006-01-01

The zero-valent iron (ZVI) reduction succeeds for decolorization, while UV/H 2 O 2 oxidation process results into mineralization, so that this study proposed an integrated technique by reduction coupling with oxidation process in order to acquire simultaneously complete both decolorization and mineralization of C.I. Acid Black 24. From the experimental data, the zero-valent iron addition alone can decolorize the dye wastewater yet it demanded longer time than ZVI coupled with UV/H 2 O 2 processes (Red-Ox). Moreover, it resulted into only about 30% removal of the total organic carbon (TOC), which was capable to be effectively mineralized by UV/H 2 O 2 process. The proposed sequential ZVI-UV/H 2 O 2 integration system cannot only effectively remove color and TOC in AB 24 wastewater simultaneously but also save irradiation power and time demand. Furthermore, the decolorization rate constants were about 3.77-4.0 times magnitude comparing with that by UV/H 2 O 2 process alone

Effect of surfactant-coated iron oxide nanoparticles on the effluent water quality from a simulated sequencing batch reactor treating domestic wastewater

International Nuclear Information System (INIS)

Hwang, Sangchul; Martinez, Diana; Perez, Priscilla; Rinaldi, Carlos

2011-01-01

This study was conducted to evaluate the effect of commercially available engineered iron oxide nanoparticles coated with a surfactant (ENP Fe-surf ) on effluent water quality from a lab-scale sequencing batch reactor as a model secondary biological wastewater treatment. Results showed that ∼8.7% of ENP Fe-surf applied were present in the effluent stream. The stable presence of ENP Fe-surf was confirmed by analyzing the mean particle diameter and iron concentration in the effluent. Consequently, aqueous ENP Fe-surf deteriorated the effluent water quality at a statistically significant level (p Fe-surf would be introduced into environmental receptors through the treated effluent and could potentially impact them. - Highlights: → Surfactant-coated engineered iron oxide nanoparticles (ENP Fe-surf ) were assessed. → Effluent quality was analyzed from a sequencing batch reactor with ENP Fe-surf . → ∼8.7% of ENP Fe-surf applied was present in the effluent. → ENP Fe-surf significantly (p Fe-surf will be introduced into environmental receptors. - Stable presence of surfactant-coated engineered iron oxides nanoparticles deteriorated the effluent water quality at a statistically significant level (p < 0.05).

Using sol-gel component as additive to foundry coatings to improve casting quality

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Gravesen, B.

2012-01-01

The improvement of foundry coatings to enhance performance is important. This paper investigates the effect of using sol‐gel component as an additive to foundry coatings applied on chemically bonded sand cores. Three parameters at three levels each were investigated using Taguchi experimental...... was evaluated. The results show that the surface quality of castings obtained by adding the sol‐gel component to the coatings for cold box cores has no significant difference from castings produced with coatings without sol‐gel component. On the other hand, the addition of the sol‐gel component in coatings...

Investigation of Hydrogen and Nitrogen Content in Compacted Graphite Iron Production

OpenAIRE

Siafakas, Dimitrios

2013-01-01

The aim of this research, part of a wider program called SPOFIC, is to investigate how the casting procedure affects the concentration of hydrogen and nitrogen gases in Compacted Graphite Iron used for the production of truck cylinder blocks. Hydris equipment was used for the Hydrogen measurements and the Optical Emission Spectroscopy and combustion analysis methods were used for the nitrogen measurements. The experiment was performed in one of the cooperating foundries. It was found that Hyd...

Foundry fabricated photonic integrated circuit optical phase lock loop.

Science.gov (United States)

Bałakier, Katarzyna; Fice, Martyn J; Ponnampalam, Lalitha; Graham, Chris S; Wonfor, Adrian; Seeds, Alwyn J; Renaud, Cyril C

2017-07-24

This paper describes the first foundry-based InP photonic integrated circuit (PIC) designed to work within a heterodyne optical phase locked loop (OPLL). The PIC and an external electronic circuit were used to phase-lock a single-line semiconductor laser diode to an incoming reference laser, with tuneable frequency offset from 4 GHz to 12 GHz. The PIC contains 33 active and passive components monolithically integrated on a single chip, fully demonstrating the capability of a generic foundry PIC fabrication model. The electronic part of the OPLL consists of commercially available RF components. This semi-packaged system stabilizes the phase and frequency of the integrated laser so that an absolute frequency, high-purity heterodyne signal can be generated when the OPLL is in operation, with phase noise lower than -100 dBc/Hz at 10 kHz offset from the carrier. This is the lowest phase noise level ever demonstrated by monolithically integrated OPLLs.

Small Scale Foundries in Ghana: The challenges

Directory of Open Access Journals (Sweden)

Anthony ANDREWS

2012-08-01

Full Text Available Small Scale Foundries (SSFs have been in existence for several years in Ghana. The industry has created several jobs for the people of Ghana and has minimized the burden on government to find ways of disposing scrap metals generated within the country. While scrap metals are still being exported, the quantity exported has decreased as a result of recycling by foundrymen in producing various parts. The government of Ghana has not paid special attention to this industry. Nevertheless, individuals and private investors are heavily involved in producing several thousands of tonnes of castings annually generating revenue for the government through taxation as well as helping with metal waste disposal. Metal cast products are sold both locally and internationally to neighbouring countries. The industry is however faced with numerous challenges. These include quality issues due to lack of technical know-how, access to funding from both government and private financial institutions and foundry waste management. To promote this industry, government and private financial institutions must be encouraged to come on board. Policies must be established and proper training programme developed to improve and promote this technology. This could go a long way in reducing the high unemployment rate in Ghana.

The study of heavy metals leaching from waste foundry sands using a one-step extraction

Directory of Open Access Journals (Sweden)

Bożym Marta

2017-01-01

Full Text Available There are a number of leaching test which are used to evaluate the effect of foundry waste disposal on the environment (TCLP, SPLP, ASTM at al.. Because the spent foundry sand are usually deposited at the ground level and they have a similar structure to the soil, survey mobility of metals using the same methods seems appropriate. One-step extraction allows for the evaluation of the mobility and bioavailability of metals in soil and waste. Waste foundry sands have been successfully used as a component in manufactured soils in U.S., but concern over metal contamination must be eliminated before considering this direction of use. The study evaluated the leaching of heavy metals (Cd, Pb, Cu, Zn, Cr, Ni from deposited waste foundry sands. The overall, as well as heavy metals were extracted by different type of extractants: H2O, CH3COOH, HCl, EDTA, MgCl2 and NaCOOH. These extractants are most commonly used to study the mobility and bioavailability of metals in soil and waste. In the present study applicable standards and methodology described in the literature in analysis were used. The results allowed to evaluate the bioavailability of metals leached from those wastes.

ESTIMATION OF WORKING CONDITIONS OF FOUNDRY WORKERS BY INFRARED (HEAT RADIATION

Directory of Open Access Journals (Sweden)

A. M. Lazarenkov

2010-01-01

Full Text Available The description of infrared radiations, their influence on human organism is given. The results of investigation of infrared (heat radiation intensity on the workers in foundries are given.

Hybrid foundry patterns of bevel gears

Directory of Open Access Journals (Sweden)

Budzik G.

2007-01-01

Full Text Available Possibilities of making hybrid foundry patterns of bevel gears for investment casting process are presented. Rapid prototyping of gears with complex tooth forms is possible with the use of modern methods. One of such methods is the stereo-lithography, where a pattern is obtained as a result of resin curing with laser beam. Patterns of that type are applicable in precision casting. Removing of stereo-lithographic pattern from foundry mould requires use of high temperatures. Resin burning would generate significant amounts of harmful gases. In case of a solid stereo-lithographic pattern, the pressure created during gas burning may cause the mould to crack. A gas volume reduction may be achieved by using patterns of honeycomb structure. However, this technique causes a significant worsening of accuracy of stereo-lithographic patterns in respect of their dimensions and shape. In cooperation with WSK PZL Rzeszów, the Machine Design Department of Rzeszow University of Technology carried out research on the design of hybrid stereo-lithographic patterns. Hybrid pattern consists of a section made by stereo-lithographic process and a section made of casting wax. The latter material is used for stereo-lithographic pattern filling and for mould gating system. The hybrid pattern process consists of two stages: wax melting and then the burn-out of stereolithographic pattern. Use of hybrid patterns reduces the costs of production of stereolithographic patterns. High dimensional accuracy remains preserved in this process.

Reduced energy consumption for melting in foundries

Energy Technology Data Exchange (ETDEWEB)

Skov-Hansen, S.

2007-09-15

By improving the gating technology in traditional gating systems it is possible to reduce the amount of metal to be re-melted, and hence reduce the energy consumption for melting in foundries. Traditional gating systems are known for a straight tapered down runner a well base and 90 deg. bends in the runner system. In the streamlined gating systems there are no sharp changes in direction and a large effort is done to confine and control the flow of the molten metal during mould filling. Experiments in real production lines have proven that using streamlined gating systems improves yield by decreasing the poured weight compared to traditional layouts. In a layout for casting of valve housings in a vertically parted mould the weight of the gating system was reduced by 1,1kg which is a 20% weight reduction for the gating system. In a layout for horizontally parted moulds the weight of the gating system has been reduced by 3,7kg which is a weight reduction of 60% for the gating system. The experiments casting valve housings in ductile iron also proved that it is possible to lower the pouring temperature from 1400 deg. C to 1300 deg. C without the risk of cold runs. Glass plate fronted moulds have been used to study the flow of melt during mould filling. These experiments have also been used for studying the flow pattern when ceramic filters are used. The thorough study of the use of filters revealed that the metal passing through the filter is divided into a number of small jets. This proves that filters do not have the claimed positive effect on the flow of metal. The volumes necessary on either side of the filter is not filled till a backpressure is build up and results in formation of pressure shocks when backfilled. These pressure shocks result in more turbulence inside the casting than the same gating system with no filter. Not using filters can mean a reduction in poured weight of 0,6kg. To examine if the experiments using glass plate fronted moulds give

THE EFFECT OF IRON ION TO THE REMOVAL OF NICKEL ION FROM ELECTROPLATING WASTEWATER USING DOUBLE CHAMBER ELECTRODEPOSITION CELL (DCEC REACTOR

Directory of Open Access Journals (Sweden)

Djaenudin Djaenudin

2017-05-01

Full Text Available Modern society demands industrial technology advances to produce products that have high durability and long utilization lives. Materials made from ferrous metal become a solution to meet these industry needs. Ferrous metal is corrosive and it requires more care to support the performance. Electroplating or metal coating applied to iron or nickel solves this problem. In the production process, the usage of nickel is only 30%-40% and the remaining 60-70% is wasted through effluent. Nickel is a toxic heavy metal that can cause cancer. The purpose of this study is to evaluate the effect of iron concentration on nickel metal removal in electroplating wastewater using an insulated electrolytic reactor double chamber electrodeposition cell (DCEC. The result of this study shows that any ratio variation of iron concentration to nickel gives varying impacts on nickel removal efficiency, electric current efficiency, and specific energy. On the fourth variation, the iron ratio of 1.29% removed 83.1% nickel (the highest removal efficiency at the cost of 20.687 kWh / kg specific energy. The number is extremely high for energy needs. On the other hand, the variation of iron ratio of 1.73% consumpting only 15.067 kWh / kg, the lowest specific energy needs, resulted in the lowest removal efficiency of 63.6%.

Optimization and modeling of reduction of wastewater sludge water content and turbidity removal using magnetic iron oxide nanoparticles (MION).

Science.gov (United States)

Hwang, Jeong-Ha; Han, Dong-Woo

2015-01-01

Economic and rapid reduction of sludge water content in sewage wastewater is difficult and requires special advanced treatment technologies. This study focused on optimizing and modeling decreased sludge water content (Y1) and removing turbidity (Y2) with magnetic iron oxide nanoparticles (Fe3O4, MION) using a central composite design (CCD) and response surface methodology (RSM). CCD and RSM were applied to evaluate and optimize the interactive effects of mixing time (X1) and MION concentration (X2) on chemical flocculent performance. The results show that the optimum conditions were 14.1 min and 22.1 mg L(-1) for response Y1 and 16.8 min and 8.85 mg L(-1) for response Y2, respectively. The two responses were obtained experimentally under this optimal scheme and fit the model predictions well (R(2) = 97.2% for Y1 and R(2) = 96.9% for Y2). A 90.8% decrease in sludge water content and turbidity removal of 29.4% were demonstrated. These results confirm that the statistical models were reliable, and that the magnetic flocculation conditions for decreasing sludge water content and removing turbidity from sewage wastewater were appropriate. The results reveal that MION are efficient for rapid separation and are a suitable alterative to sediment sludge during the wastewater treatment process.

Microbial reduction of iron ore

Science.gov (United States)

Hoffmann, M.R.; Arnold, R.G.; Stephanopoulos, G.

1989-11-14

A process is provided for reducing iron ore by treatment with microorganisms which comprises forming an aqueous mixture of iron ore, microorganisms operable for reducing the ferric iron of the iron ore to ferrous iron, and a substrate operable as an energy source for the microbial reduction; and maintaining the aqueous mixture for a period of time and under conditions operable to effect the reduction of the ore. Preferably the microorganism is Pseudomonas sp. 200 and the reduction conducted anaerobically with a domestic wastewater as the substrate. An aqueous solution containing soluble ferrous iron can be separated from the reacted mixture, treated with a base to precipitate ferrous hydroxide which can then be recovered as a concentrated slurry. 11 figs.

Determination of thermal conductivity in foundry mould mixtures

Directory of Open Access Journals (Sweden)

G. Solenički

2010-01-01

Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

Laboratory assessment of the influence of the proportion of waste foundry sand on the geotechnical engineering properties of clayey soils

CSIR Research Space (South Africa)

Mgangira, Martin B

2006-01-01

Full Text Available Soil improvement can be achieved through mechanical stabilisation using industrial byproducts. Clayey soils were blended with waste foundry sand to examine its influence on the geotechnical engineering properties of the soils. The waste foundry sand...

Preparation, Characterization and Adsorption Study of Granular Activated Carbon/Iron oxide composite for the Removal of Boron and Organics from Wastewater

Directory of Open Access Journals (Sweden)

Affam Augustine Chioma

2018-01-01

Full Text Available Boron and organics maybe in high concentration during production of oil and gas, fertilizers, glass, and detergents. In addition, boron added to these industrial processes may require to be removed by the wastewater treatment plant. The preparation, characterization and application of iron oxide-activated carbon composite for removal of boron and COD was studied. The one variable at a time (OVAT method was implemented to obtain desirable operating conditions (adsorbent dosage 5 g/L, reaction time 2 h, agitation speed 100 rpm, pH 5 for COD removal and pH 9 for boron removal. It was found that boron and organics present in a sample wastewater may require to be treated separately to remove the contaminants. The study achieved 97 and 70% for boron and COD removal, respectively. Adsorption as an alternative cheap source of treatment and its practicability for small communities is recommended as effective in removal of contaminants from river water.

Preparation, Characterization and Adsorption Study of Granular Activated Carbon/Iron oxide composite for the Removal of Boron and Organics from Wastewater

Science.gov (United States)

Chioma Affam, Augustine; Chung Wong, Chee; Seyam, Mohammed A. B.; Matt, Chelsea Ann Anak Frederick; Lantan Anak Sumbai, Josephine; Evuti, Abdullahi Mohammed

2018-03-01

Boron and organics maybe in high concentration during production of oil and gas, fertilizers, glass, and detergents. In addition, boron added to these industrial processes may require to be removed by the wastewater treatment plant. The preparation, characterization and application of iron oxide-activated carbon composite for removal of boron and COD was studied. The one variable at a time (OVAT) method was implemented to obtain desirable operating conditions (adsorbent dosage 5 g/L, reaction time 2 h, agitation speed 100 rpm, pH 5 for COD removal and pH 9 for boron removal). It was found that boron and organics present in a sample wastewater may require to be treated separately to remove the contaminants. The study achieved 97 and 70% for boron and COD removal, respectively. Adsorption as an alternative cheap source of treatment and its practicability for small communities is recommended as effective in removal of contaminants from river water.

Granulated blast furnace slag – A boon for foundry industry

African Journals Online (AJOL)

Keywords: Silica sand; Blast Furnace Slag; Mould properties; Ferrous and nonferrous ... raw material for the production of cast components in foundry industries. ... applications for conserving natural resources and reduce the cost of the raw .... in an elevated temperature melting furnace with temperature values of 750 to.

Reuse of waste foundry sand through interaction with sodium silicate binder

International Nuclear Information System (INIS)

Souza, J.C.; Chinelatto, A.S.A.; Chinelatto, A.L.; Oliveira, I.L.

2012-01-01

Green sand molds are used in metal casting process. However, after heating, activated bentonite present in green sand lose the binding properties, and part of the foundry sand has to be discarded from the process. The ABNT NBR 15.984/2011 establishes the management of waste foundry sand (WFS) avoiding disposal in landfills. The objective of this work was to investigate the possibility of reusing the WFS from the study of their interaction with sodium silicate binder. Studies with silica sand and new green sand was performed to compare the results obtained with the WFS. The characterizations of the samples were performed by measures the compressive strength, X-ray diffraction, optical microscopy and scanning electron microscopy. The results showed that there is interaction of the sodium silicate with the WFS as well as with the silica sand and green sand. (author)

Applications of the systems theory to the designing of the sand preparation sub-system in foundry plants

Directory of Open Access Journals (Sweden)

R. Wrona

2009-07-01

Full Text Available This study provides the basic principles for designing the functional structure of manufacturing systems and their components. The analysis of functional values is applied to create the technological and manufacturing model underlying the design of the foundry equipment with machine units and materials handling systems. Quoted examples illustrate the approved procedure to be applied to control the sand preparation process in a foundry.

A Miniature Wastewater Cleaning Plant to Demonstrate Primary Treatment in the Classroom

Science.gov (United States)

Ne´el, Bastien; Cardoso, Catia; Perret, Didier; Bakker, Eric

2015-01-01

A small-scale wastewater cleaning plant is described that includes the key physical pretreatment steps followed by the chemical treatment of mud by flocculation. Water, clay particles, and riverside deposits mimicked odorless wastewater. After a demonstration of the optimization step, the flocculation process was carried out with iron(III)…

The influence of selected elements upon mechanical properties of ductile iron EN-GJS-500-7

Directory of Open Access Journals (Sweden)

M. S. Soiński

2008-10-01

Full Text Available On the basis of chemical composition and mechanical properties analyses of EN-GJS-500-7 spheroidal graphite cast iron (as per PN-EN1563 standard, an attempt to determine the relations between the changes in the contents of elements included in alloy (such as: C, Si, Mn, P, S, Cr, Ni, Mo, Cu, Mg, and its tensile strength (Rm, proof stress (Rp0,2, elongation (A5 and hardness (HB, has been made. Cast iron subjected to the tests came from 291 heats, conducted in one of the domestic foundries. Cast iron was melted in medium-frequency induction furnace, spheroidized with bell method and modified with “in-stream” method.It results from conducted calculations that in a number of cases even small changes of the elements contents lead to statistically significant increases or decreases in examined mechanical properties of cast iron.

Foundry industries: environmental aspects and environmental condition indicators; Industrias de fundicion: aspectos ambientales e indicadores de condicion ambiental

Energy Technology Data Exchange (ETDEWEB)

Sosa, B. s.; Banda-Noriega, R. B.; Guerrero, E. M.

2013-03-01

Nowadays, environmental indicators are widely used as effective tools to assist decision-making in both public and private sectors. The lack of literature and research about local and regional Environmental Condition Indicators (ECI), the poor knowledge regarding solid waste generation, effluents and gas emissions from foundry industries, and their particular location in the urban area of Tandil, Argentina are the main reasons for this investigation, aiming to develop a set a of ECI to provide information about the environment in relation to the foundry industry. The study involves all the foundries located in the city between March and April 2010. The set of ECI developed includes 9 indicators for air, 5 for soil and 1 for water. Specific methodology was used for each indicator. (Author) 31 refs.

Removing Fe, Zn and Mn from steel making plant wastewater using RO and NF membranes

Directory of Open Access Journals (Sweden)

Seyed Ahmad Mirbagheri

2016-12-01

Full Text Available Background and purpose: Excessive amount of heavy metals in industrial wastewater is a seriously crucial issue and requires efficient methods to be introduced and dealt with. Meanwhile, steel making plants as productive units in every country release large amounts of fluid into surface and underground sources. Typically, this wastewater contains heavy metals in minor amounts, while this amount could cause severe damages to the living organisms. Materials and methods: In this study, removing iron, manganese, zinc and total dissolved solid in a typical wastewater resulted from steel making plant was considered using reverse osmosis (RO and nanofiltration (NF membranes. At first, different pH values and operating pressures were applied to the wastewater. Then, these parameters were evaluated for a wastewater only containing iron to compare the interaction of other elements in iron removal. Results: The results indicated that RO and NF membranes could successfully treat industrial wastewater containing several heavy metals with high concentrations of Fe, Zn and Mn, especially at optimum pH and pressure. Moreover, the interaction of other heavy metals and components in the influent decreased the efficiency of RO but improved the NF efficiency to remove iron. To have a better image, a formula was proposed for each method to represent the influence of the parameters on removal rates. Finally, cost estimation for both procedures showed that RO was not economically-technically efficient in comparison with NF. Conclusion: NF showed an acceptable performance with high water flow which made it more suitable for industries. At the end, the relative cost analysis showed that even if the initial price of NF is high, the energy consumption and total cost of RO will be higher.

FASHION THE KITCHEN: CAST IRON STOVES THE PROVINCE OF QUEBEC, 1900-1914

Directory of Open Access Journals (Sweden)

Lisa Baillargeon

2010-01-01

Full Text Available The role of aesthetics in the marketing strategies of Quebec’s foundries and retailers at the beginning of the 20th century is not well known. This qualitative analysis of published cast iron stove advertisements suggests that the use of aesthetics to market stoves was far more elaborate than the simple alignment with trendy or classic style categories. In fact, aesthetics were the cornerstone of advertising activities aimed at developing and capitalizing on various market segments at a time of burgeoning consumerism.

Effect of time on dyeing wastewater treatment

Science.gov (United States)

Ye, Tingjin; Chen, Xin; Xu, Zizhen; Chen, Xiaogang; Shi, Liang; He, Lingfeng; Zhang, Yongli

2018-03-01

The preparation of carboxymethylchitosan wrapping fly-ash adsorbent using high temperature activated fly ash and sodium carboxymethyl chitosan (CWF), as with the iron-carbon micro-electrolysis process simulation and actual printing and dyeing wastewater. The effects of mixing time and static time on decolorization ratio, COD removing rate and turbidness removing rate were investigated. The experimental results show that the wastewater stirring times on the decolorization rate and COD removal rate and turbidity removal rate influence, with increasing of the stirring time, three showed a downward trend, and reached the peak at 10 min time; wastewater time on the decolorization ratio and COD removing efficiency and turbidness removing rate influence, along with standing time increase, three who declined and reached the maximum in 30min time.

Interaction of smoking, uptake of polycyclic aromatic hydrocarbons, and cytochrome P450IA2 activity among foundry workers

DEFF Research Database (Denmark)

Sherson, D; Sigsgaard, T; Overgaard, E

1992-01-01

.56-5.24). The same was true for smoking controls and foundry workers (9.10, 95% CI 8.00-10.20 and 8.69, 95% CI 7.37-10.01). Both smoking groups had raised IA2 ratios compared with non-smokers (p less than 0.01). Non-smoking controls and foundry workers had similar hpU concentrations (0.16, 95% CI 0.10-0.22 and 0...... hygienic samples (respirable dust 1.2 to 3.52 mg/m3 (93 samples)) and as total PAH (0.46 micrograms/m3) and pyrene concentrations (0.28 micrograms/m3) (six samples). Non-smoking controls and foundry workers had similar IA2 ratios (5.63, 95% confidence interval (95% CI) 4.56-6.70 and 4.40, 95% CI 3...

Laboratories for the 21st Century: Case Studies, Molecular Foundry, Berkeley, California

Energy Technology Data Exchange (ETDEWEB)

2010-11-01

This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers.

Green synthesis of Fe nanoparticles using eucalyptus leaf extracts for treatment of eutrophic wastewater

International Nuclear Information System (INIS)

Wang, Ting; Jin, Xiaoying; Chen, Zuliang; Megharaj, Mallavarapu; Naidu, Ravendra

2014-01-01

Iron nanoparticles were firstly synthesized through a one-step room-temperature biosynthetic route using eucalyptus leaf extracts (EL-Fe NPs). Scanning electron microscopy (SEM) and X-ray energy-dispersive spectrometer (EDS) confirmed the successful synthesis of the spheroidal iron nanoparticles. Furthermore, X-ray diffraction (XRD) and Fourier Transform Infrared spectrometer (FTIR) indicated that some polyphenols are bound to the surfaces of EL-Fe NPs as a capping/stabilizing agent. Reactivity of EL-Fe NPs was evaluated for the treatment of swine wastewater and results indicated that 71.7% of total N and 84.5% of COD were removed, respectively. This demonstrated the tremendous potential of EL-Fe NPs for in situ remediation of eutrophic wastewater. - Highlights: •Fe NPs were firstly synthesized through a one-step using eucalyptus leaf extracts. •Fe NPs was evaluated by remediating swine wastewater. •71.7% of total N and 84.5% of COD was removed. •Fe NPs for in situ remediation of eutrophic wastewater

Green synthesis of Fe nanoparticles using eucalyptus leaf extracts for treatment of eutrophic wastewater

Energy Technology Data Exchange (ETDEWEB)

Wang, Ting; Jin, Xiaoying [School of Environmental Science and Engineering, Fujian Normal University, Fuzhou 350007, Fujian (China); Chen, Zuliang, E-mail: Zuliang.chen@unisa.edu.au [School of Environmental Science and Engineering, Fujian Normal University, Fuzhou 350007, Fujian (China); Centre for Environmental Risk Assessment and Remediation, University of South Australia, Mawson Lakes, SA 5095 (Australia); Cooperative Research Centre for Contamination Assessment and Remediation of Environments, Mawson Lakes, SA 5095 (Australia); Megharaj, Mallavarapu; Naidu, Ravendra [Centre for Environmental Risk Assessment and Remediation, University of South Australia, Mawson Lakes, SA 5095 (Australia); Cooperative Research Centre for Contamination Assessment and Remediation of Environments, Mawson Lakes, SA 5095 (Australia)

2014-01-01

Iron nanoparticles were firstly synthesized through a one-step room-temperature biosynthetic route using eucalyptus leaf extracts (EL-Fe NPs). Scanning electron microscopy (SEM) and X-ray energy-dispersive spectrometer (EDS) confirmed the successful synthesis of the spheroidal iron nanoparticles. Furthermore, X-ray diffraction (XRD) and Fourier Transform Infrared spectrometer (FTIR) indicated that some polyphenols are bound to the surfaces of EL-Fe NPs as a capping/stabilizing agent. Reactivity of EL-Fe NPs was evaluated for the treatment of swine wastewater and results indicated that 71.7% of total N and 84.5% of COD were removed, respectively. This demonstrated the tremendous potential of EL-Fe NPs for in situ remediation of eutrophic wastewater. - Highlights: •Fe NPs were firstly synthesized through a one-step using eucalyptus leaf extracts. •Fe NPs was evaluated by remediating swine wastewater. •71.7% of total N and 84.5% of COD was removed. •Fe NPs for in situ remediation of eutrophic wastewater.

The Analysis of Foundry Engineering of Copper Alloys Based on the Research of a Metallurgist Settlement in Szczepidło

Directory of Open Access Journals (Sweden)

Garbacz-Klempka A.

2017-03-01

Full Text Available The article presents chosen aspects of foundry engineering of the settlement dwellers, including the archaeometric characteristics and metal science analysis of the artefacts, as well as an attempted reconstruction of the production organization. Discovered in Szczepidło (Greater Poland, the foundry workshop is unique in Central European Bronze Age.

Statistical study to determine the effect of carbon, silicon, nickel and other alloying elements on the mechanical properties of as-cast ferritic ductile irons

International Nuclear Information System (INIS)

Lacaze, J.; Sertucha, J.; Larranaga, P.; Suarez, R.

2016-01-01

There is a great interest in fully ferritic ductile irons due to their structural homogeneity, remarkable ductility and good response when machining. On the other hand the wide variety of raw materials available in foundry plants becomes a problem when controlling the chemical composition of the manufactured alloys. The present work shows a statistical study about the effect of different C, Si, Ni contents and other minor elements on structural and mechanical properties of a group of ferritic ductile iron alloys. A set of equations are finally presented to predict room temperature mechanical properties of ferritic ductile irons by means of their chemical composition and pearlite content. (Author)

Statistical study to determine the effect of carbon, silicon, nickel and other alloying elements on the mechanical properties of as-cast ferritic ductile irons

Energy Technology Data Exchange (ETDEWEB)

Lacaze, J.; Sertucha, J.; Larranaga, P.; Suarez, R.

2016-10-01

There is a great interest in fully ferritic ductile irons due to their structural homogeneity, remarkable ductility and good response when machining. On the other hand the wide variety of raw materials available in foundry plants becomes a problem when controlling the chemical composition of the manufactured alloys. The present work shows a statistical study about the effect of different C, Si, Ni contents and other minor elements on structural and mechanical properties of a group of ferritic ductile iron alloys. A set of equations are finally presented to predict room temperature mechanical properties of ferritic ductile irons by means of their chemical composition and pearlite content. (Author)

Purification of coke oven wastewater; Depuracion de aguas residuales de coqueria

Energy Technology Data Exchange (ETDEWEB)

Rancano, A.; Gutierrez, A.; Diaz, J.M.

1998-06-01

Coke oven wastewater are one of the most problematic that are produced by the iron and steel industry. They must be purified to minimise their impact on the environment. In this work a general vision about the different treatments that the wastewater must subject before being poured is showed. The options and efficiencies of every step were studied, taking special attention to the organic removal, studying the different ways to carry out this removal, centring on the biological treatment, the most used in this kind of wastewaters. (Author) 35 refs.

New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.

2011-01-01

Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The coa......Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined......–gel coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling...

Influence of voltage input to heavy metal removal from electroplating wastewater using electrocoagulation process

Science.gov (United States)

Wulan, D. R.; Cahyaningsih, S.; Djaenudin

2017-03-01

In medium capacity, electroplating industry usually treats wastewater until 5 m3 per day. Heavy metal content becomes concern that should be reduced. Previous studies performed electrocoagulation method on laboratory scale, either batch or continuous. This study was aimed to compare the influence of voltage input variation into heavy metal removal in electroplating wastewater treatment using electrocoagulation process on laboratory-scale in order to determine the optimum condition for scaling up the reactor into pilot-scale. The laboratory study was performed in 1.5 L glass reactor in batch system using wastewater from electroplating industry, the voltage input varied at 20, 30 and 40 volt. The electrode consisted of aluminium 32 cm2 as sacrifice anode and copper 32 cm2 as cathode. During 120 min electrocoagulation process, the pH value was measured using pH meter, whereas the heavy metal of chromium, copper, iron, and zinc concentration were analysed using Atomic Absorption Spectrophotometer (AAS). Result showed that removal of heavy metals from wastewater increased due to the increasing of voltage input. Different initial concentration of heavy metals on wastewater, resulted the different detention time. At pilot-scale reactor with 30 V voltage input, chromium, iron, and zinc reached removal efficiency until 89-98%, when copper reached 79% efficiency. At 40V, removal efficiencies increased on same detention time, i.e. chromium, iron, and zinc reached 89-99%, whereas copper reached 85%. These removal efficiencies have complied the government standard except for copper that had higher initial concentration in wastewater. Kinetic rate also calculated in this study as the basic factor for scaling up the process.

Recovery of iron after Fenton-like secondary treatment of olive mill wastewater by nano-filtration and low-pressure reverse osmosis membranes

International Nuclear Information System (INIS)

Ochando-Pulido, J.M.; Victor-Ortega, M.D.; Martinez-Ferez, A.

2016-01-01

In this work, the performances of novel nano-filtration (NF) and low-pressure reverse osmosis (RO) polymeric membranes were examined with the aim of recovering the iron used as catalyst in former secondary treatment based on the Fenton-like advanced oxidation of olive mill wastewater (OMW). Results highlight that both membranes exhibit a good performance towards the rejection of iron (99.1% for the NF membrane vs. 100% for the low-pressure RO membrane) in the secondary-treated OMW effluent, thus permitting the recovery of iron in the concentrate stream in order to recycle it back into the oxidation reactor to reduce catalyst consumption. Finally, the permeate streams could be re-used for irrigation. Major productivity was observed by the selected NF membrane, about 47.4 L/hm2 upon 9 bar, whereas 30.9 L/hm2 could be yielded with the RO membrane under an operating pressure of 8 bar. Moreover, a sensibly lower fouling index was measured on the NF membrane (0.0072 in contrast with 0.065), which ensures major steady-state performance on this membrane and a longer service lifetime. This also results in lower required membrane area and membrane plant over dimension (4 modules in case of RO operation whereas only 2 modules for NF). [es

APPLICATION OF ADDITIVELY MANUFACTURED POLYMER COMPOSITE PROTOTYPES IN FOUNDRY

Directory of Open Access Journals (Sweden)

Wiesław Kuczko

2015-05-01

Full Text Available The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with modeling studios, which produce patterns by conventional, subtractive manufacturing technologies. If patterns have complex shapes, this results in high manufacturing costs and significantly longer time of tooling preparation. The method proposed by the authors allows manufacturing functional prototypes in a short time thanks to utilizing capabilities of additive manufacturing (3D printing technology. Thanks to using two types of materials simultaneously (ABS combined with chemically hardened resins, the produced prototypes are capable of carrying increased loads. Moreover, the method developed by the authors is characterized by manufacturing costs lower than in the basic technology of Fused Deposition Modeling. During the presented studies, the pattern was produced as a polymer composite and it was used to prepare a mold and a set of metal castings.

Development of chemical flocculant for wastewater treatment

International Nuclear Information System (INIS)

Park, Jang Jin; Shin, J. M.; Lee, H. H.; Kim, M. J.; Yang, M. S.; Park, H. S.

2000-12-01

Reagents 'KAERI-I and KAERI-II' which were developed as coagulants for industrial wastewater treatment in the study showed far superior performance to the existing inorganic coagulants such as Alum and Iron salt(FeSO4) when compared to their wastewater treatment performance in color and COD removal. Besides, it was not frozen at -25 deg C ∼ -30 deg C. When reagents 'KAERI-I and KAERI-II' were used as coagulant for wastewater treatment, the proper dosage was ranged from 0.1% to 0.5%(v/v) and proper pH range was 10.5 ∼ 11.5 in the area of alkaline pH.Reagents 'KAERI-I and KAERI-II' showed good performance with 95% or more removal of color-causing material and 60% or more removal of COD

Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden

International Nuclear Information System (INIS)

Thollander, Patrik; Backlund, Sandra; Trianni, Andrea; Cagno, Enrico

2013-01-01

Highlights: • Results are based on a questionnaire in the European foundry industry. • The energy efficiency potential is assed to be 7.5% of the total energy use. • Most important drivers to and barriers for energy efficiency are financial followed by organizational. • EPC is used among 23% of the foundries, third party financing among 12%. • Large energy management improvement potentials are uncovered. - Abstract: Energy management plays an important role in the transformation of industrial energy systems towards improved energy efficiency and increased sustainability. This paper aims to study driving forces for improved energy efficiency in some European energy-intensive foundry industries. The investigation has been conducted as a multiple case study involving 65 foundries located in Finland, France, Germany, Italy, Poland, Spain, and Sweden. The most relevant perceived driving forces were found to be financially related, followed by organizational driving forces. Nevertheless, some differences can be appreciated according to the firm’s size and country. Almost half of the studied foundries lack a long-term energy strategy, about one-fourth stated that they have used Energy Performance Contracting (EPC), and only approximately one in ten foundries have used Third Party Financing (TPF). Among the studied foundries, three out of five have conducted an energy audit. On average, the energy saving potential according to the respondents is stated to be 7.5%. In conclusion, energy management in the European foundry industry, despite increasing energy prices and extensive energy policy actions taken by the EU, still seems to have great improvement potential, calling for future research and policy actions in the field

Amagnetic field-enhanced filtration/sorption Device and its potential for inexpensive water and wastewater treatment

International Nuclear Information System (INIS)

Navratil, J.D.

2000-01-01

A magnetic field-enhanced filtration/sorption device is described for removal of radioactive and heavy metals from water and wastewater. The device consists of a column of supported magnetite surrounded by a movable permanent magnet. The mineral magnetite, or synthetically prepared iron ferrite (Fe O Fe 2 O 3 ), is typically supported on various materials to permit adequate water passage through the column. In the presence of the external magnetic field, enhanced capacity was observed in using supported magnetite for removal of actinides and heavy metals from wastewater. The enhanced capacity is primarily due to magnetic filtration of colloidal and submicron particles along with some complex and ion exchange sorption mechanisms. The loaded magnetite can easily be regenerated by the removal of the magnetic field and use of a regenerating solution. This paper will review previous work on the use of iron oxides for wastewater treatment and discuss the development and potential of the magnetic filtration/sorption process for water and wastewater treatment

Linking energy efficiency and innovation practices: Empirical evidence from the foundry sector

International Nuclear Information System (INIS)

Cagno, Enrico; Ramirez-Portilla, Andres; Trianni, Andrea

2015-01-01

The Europe 2020 strategy currently promotes energy efficiency and innovation through disconnected targets focusing on either energy or R&D. Similar policies indicate that in practice, these two concepts are usually perceived as mutually exclusive. Furthermore, evidence in the literature regarding the relationship between R&D and energy efficiency is still highly limited. This exploratory study aims to address this gap by investigating the link between innovation practices and energy efficiency through a multiple case study of 30 foundries in Northern Italy. We analysed the firms' innovativeness, measured by internal R&D and Open Innovation practices (inbound and outbound), and energy efficiency, measured by specific energy consumption, level of adoption of energy-efficient technologies and barriers to energy efficiency. The results seem to show that those foundries complementing internal R&D with inbound practices have a higher level of energy efficiency, a higher level of adoption of available technologies, and a lower perception of barriers to efficiency improvements. This finding suggests that diversifying innovation practices could lead to better performance with respect to all three indicators of energy efficiency analysed. This study contributes to understanding how more innovative firms can be more energy efficient, providing interesting highlights for managers and policymakers. -- Highlights: •The relation between innovation practices and energy efficiency is articulated. •The link between innovation practices and energy efficiency is tested for foundries. •Energy efficiency is measured with three different indicators. •Analyses of the relations between these indicators support the link with innovation. •Concurrent adoption of internal R&D and inbound practices leads to higher efficiency

Effects of waste glass and waste foundry sand additions on reclaimed tiles containing sewage sludge ash.

Science.gov (United States)

Lin, Deng-Fong; Luo, Huan-Lin; Lin, Kuo-Liang; Liu, Zhe-Kun

2017-07-01

Applying sewage sludge ash (SSA) to produce reclaimed tiles is a promising recycling technology in resolving the increasing sludge wastes from wastewater treatment. However, performance of such reclaimed tiles is inferior to that of original ceramic tiles. Many researchers have therefore tried adding various industrial by-products to improve reclaimed tile properties. In this study, multiple materials including waste glass and waste foundry sand (WFS) were added in an attempt to improve physical and mechanical properties of reclaimed tiles with SSA. Samples with various combinations of clay, WFS, waste glass and SSA were made with three kiln temperatures of 1000°C, 1050°C, and 1100°C. A series of tests on the samples were next conducted. Test results showed that waste glass had positive effects on bending strength, water absorption and weight loss on ignition, while WFS contributed the most in reducing shrinkage, but could decrease the tile bending strength when large amount was added at a high kiln temperature. This study suggested that a combination of WFS from 10% to 15%, waste glass from 15% to 20%, SSA at 10% at a kiln temperature between 1000°C and 1050°C could result in quality reclaimed tiles with a balanced performance.

Treatment of simulated wastewater containing Reactive Red 195 by zero-valent iron/activated carbon combined with microwave discharge electrodeless lamp/sodium hypochlorite.

Science.gov (United States)

Fu, Jie; Xu, Zhen; Li, Qing-Shan; Chen, Song; An, Shu-Qing; Zeng, Qing-Fu; Zhu, Hai-Liang

2010-01-01

A comparative study of treatment of simulated wastewater containing Reactive Red 195 using zero-valent iron/activated carbon (ZVI/AC), microwave discharge electrodeless lamp/sodium hypochlorite (MDEL/NaClO) and the combination of ZVI/AC-MDEL/NaClO was conducted. The preliminary results showed the two steps method of ZVI/AC-MDEL/NaClO had much higher degradation efficiency than both single steps. The final color removal percentage was nearly up to 100% and the chemical oxygen demand reduction percentage was up to approximately 82%. The effects of operational parameters, including initial pH value of simulated wastewater, ZVI/AC ratio and particle size of ZVI were also investigated. In addition, from the discussion of synergistic effect between ZVI/AC and MEDL/NaClO, we found that in the ZVI/AC-MEDL/NaClO process, ZVI/AC could break the azo bond firstly and then MEDL/NaClO degraded the aromatic amine products effectively. Reversing the order would reduce the degradation efficiency.

Determining the optimal index of heat stress in foundry, die casting and road construction industries using FAHP_Topsis

Directory of Open Access Journals (Sweden)

Maryam Dehghanipoor

2016-12-01

Full Text Available Introduction: Heat stress is one of the harmful risks in casting and die casting industries, which can not only cause work-related diseases but also can impair the performance and safety of workers. Since the indicators that are used to evaluate heat stress are very different, it is very difficult to choose a suitable index. The aim of this study was to determine the optimum heat stress index in foundry, die-cast, and road construction industries using FAHP and Topsis methods. Material and Method: In order to determine optimum heat stress index in foundry, die-cast, and road construction industries, first, the prioritization criteria were defined by experts (including ease of measurement, measurement accuracy, comprehensiveness, time, cost, and correlation. Then, considering these criteria, the best heat stress index was determined based on experts’ opinions and using FAHP and Topsis methods. Result: The results of this study suggest that given the current conditions and criteria, WBGT and P4SR is the best indices for foundry, die casting and construction. Conclusion: The results showed that according to comprehensiveness, accuracy and correlation criteria, the WBGT index is considered as the best indicator of heat stress assessment in foundry, die-cast and road construction industries. Moreover, the HSI ranked in the last place due to the complexity and cost of its calculation.

Lung function and functional capacity among foundry workers using effective risk control measures.

Science.gov (United States)

Bernardes, Rosane Andrea Bretas; Chiavegato, Luciana Dias; de Moraes, Mônica Vasconcelos; Negreiros, Alexandher; Padula, Rosimeire Simprini

2015-01-01

Inhaled dust in the environment can trigger specific reactions in the airways and cause various respiratory diseases. Evaluate the lung function and functional capacity of foundry workers who are exposed to metals and use effective control measures. A cross-sectional study was realized with 108 workers at a bronze foundry and machining plant and in maintenance at a private university, both in Brazil. The workers were divided into two groups: the study group exposed to metals but using risk control measues and a control group not exposed to metal work. The Medical Research Council Questionnaire on Respiratory Symptoms and the International Physical Activity Questionnaire were administered, and lung function and functional capacity were evaluated. Comparative statistics were used to identify differences in the outcome measures between the two groups. The groups had similar personal and anthropometric characteristics and time on the job. Spirometry and peak expiratory flow presented no significant differences between the groups. And there was also no statistically significant difference between groups in functional capacity as assessed by performance on the six-minute walk test. Foundry industry workers in Brazil who were exposed to metal but used risk control measures had similar lung function and functional capacity when compared to the control group who were not exposed to metal. This is a positive results and maybe related to age, time exposure and control of occupational hazards. However, these workers need to continue being monitored in longitudinal studies.

Treatment of Biodiesel Wastewater by Electrocoagulation Process

Directory of Open Access Journals (Sweden)

Anchalee Srirangsan

2009-07-01

Full Text Available The objective of this research was to determine the optimum conditions for biodiesel wastewater treatment using an electrocoagulation process. Wastewater samples were obtained from a small-scale, commercial biodiesel production plant that employs an alkali-catalyzed tranesterification process. The wastewater was characterized by the high contents of alkali and high oil content of 6,020 mg/L. Tested operational conditions included types of electrode, current density, retention time and initial pH. The tested electrode materials for electrocoagulation were aluminum (Al, iron (Fe and graphite (C. Five tested pairs of anode and cathode materials included Fe-Fe, Fe-C, Al-Al, Al-C, C-C. Results show that the optimum conditions were achieved by using the electrodes of Al-C, applying the current density of 8.32 mA/cm2 to the wastewater with an initial pH value of 6 for 25 min. The removal efficiency was found to be 97.8 % for grease & oil (G&O, 96.9 % for SS and 55.4 % for COD. Moreover, the small amount of produced sludge was readily to remove from the treated wastewater.

Impact of water management practice scenarios on wastewater flow and contaminant concentration.

Science.gov (United States)

Marleni, N; Gray, S; Sharma, A; Burn, S; Muttil, N

2015-03-15

Due to frequent droughts and rapid population growth in urban areas, the adoption of practices to reduce the usage of fresh water is on the rise. Reduction in usage of fresh water can be achieved through various local water management practices (WMP) such as Water Demand Management (WDM) and use of alternative water sources such as Greywater Recycling (GR) and Rainwater Harvesting (RH). While the positive effects of WMPs have been widely acknowledged, the implementation of WMPs is also likely to lower the wastewater flow and increase the concentration of contaminants in sewage. These in turn can lead to increases in sewer problems such as odour and corrosion. This paper analyses impacts of various WMP scenarios on wastewater flow and contaminant load. The Urban Volume and Quality (UVQ) model was used to simulate wastewater flow and the associated wastewater contaminants from different WMP scenarios. The wastewater parameters investigated were those which influence odour and corrosion problems in sewerage networks due to the formation of hydrogen sulphide. These parameters are: chemical oxygen demand (COD), nitrate (NO3(-)), sulphate (SO4(2-)), sulphide (S(2-)) and iron (Fe) that were contributed by the households (not including the biochemical process in sewer pipe). The results will help to quantify the impact of WMP scenarios on odour and corrosion in sewerage pipe networks. Results show that the implementation of a combination of WDM and GR had highly increased the concentration of all selected contaminant that triggered the formation of hydrogen sulphide, namely COD, sulphate and sulphide. On the other hand, the RH scenario had the least increase in the concentration of the contaminants, except iron concentrations. The increase in iron concentrations is actually beneficial because it inhibits the formation of hydrogen sulphide. Copyright © 2014 Elsevier Ltd. All rights reserved.

High Temperature Thermal Properties of Bentonite Foundry Sand

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Krajewski P.K.

2015-06-01

Full Text Available The paper presents results of measuring thermal conductivity and heat capacity of bentonite foundry sand in temperature range ambient - 900­­°C. During the experiments a technical purity Cu plate was cast into the green-sand moulds. Basing on measurements of the mould temperature field during the solidification of the casting, the temperature relationships of the measured properties were evaluated. It was confirmed that water vaporization strongly influences thermal conductivity of the moulding sand in the first period of the mould heating by the poured casting.

Development of chemical flocculant for wastewater treatment

Energy Technology Data Exchange (ETDEWEB)

Park, Jang Jin; Shin, J. M.; Lee, H. H.; Kim, M. J.; Yang, M. S.; Park, H. S

2000-12-01

Reagents 'KAERI-I and KAERI-II' which were developed as coagulants for industrial wastewater treatment in the study showed far superior performance to the existing inorganic coagulants such as Alum and Iron salt(FeSO4) when compared to their wastewater treatment performance in color and COD removal. Besides, it was not frozen at -25 deg C {approx} -30 deg C. When reagents 'KAERI-I and KAERI-II' were used as coagulant for wastewater treatment, the proper dosage was ranged from 0.1% to 0.5%(v/v) and proper pH range was 10.5 {approx} 11.5 in the area of alkaline pH.Reagents 'KAERI-I and KAERI-II' showed good performance with 95% or more removal of color-causing material and 60% or more removal of COD.

Mapping of mechanical properties of cast iron melts using non-destructive structuroscopy

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J. Dočekal

2008-07-01

Full Text Available The contribution is focused on mapping of mechanical properties using methods of non-destructive structuroscopy of cast irons, which are a result of research at TU of Liberec and Institute of Physics of ASCR. Investigated samples become from melts of FOCAM s.r.o Olomouc Foundry shop. It compares data of mechanical properties obtained using ultrasound method with data from magnetic spot method and MAT. These are interpreted by mathematic models applicable in practice. In the following it concerns to derivation of loading tensile curve method, which can be used to obtain yield and fatigue strength limits even for cast irons with flake graphite. In spite of promising results reported by literature the experiments are bothered with error. This method can be applied to structure checking both before casting and at vendor inspection of castings.

APPLICATION OF PAN/PANI COMPOSITE MEMBRANES IN PURIFICATION OF INDUSTRIAL WASTEWATER GENERATED DURING PROCESSING OF METALS

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Beata Fryczkowska

2017-04-01

Full Text Available The paper presents results of research on the use of composite membranes of polyacrylonitrile (PAN doped polyaniline (PANI to remove contaminations of industrial wastewater generated during the processing of metals. Wastewater obtained from industry was pre-treated with the flocculant Magnafloc®336, and then the supernatant solution was introduced into the ultrafiltration cell, AMICON (Millipore equipped in the previously prepared polymer membrane. Using spectrophotometer UV-Vis (HACH and atomic absorption spectrometry (AAS pollution indicators was marked before and after the integrated purification proces, to determine the degree of removal of selected ions from wastewater. As a result of flocculation from wastewater there have been removed phosphates (79%, chlorides (11-14%, sulfates (2-10% and iron (36-92%, cobalt (~ 80%, cadmium (~ 31% and nickel (~ 25%. However, the pressure membrane process almost completely removed zinc, copper and cadmium (~ 100%, iron (by a further 43-69% and phosphate anions, which was a little.

Methodology of Fault Diagnosis in Ductile Iron Melting Process

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Perzyk M.

2016-12-01

Full Text Available Statistical Process Control (SPC based on the Shewhart’s type control charts, is widely used in contemporary manufacturing industry, including many foundries. The main steps include process monitoring, detection the out-of-control signals, identification and removal of their causes. Finding the root causes of the process faults is often a difficult task and can be supported by various tools, including data-driven mathematical models. In the present paper a novel approach to statistical control of ductile iron melting process is proposed. It is aimed at development of methodologies suitable for effective finding the causes of the out-of-control signals in the process outputs, defined as ultimate tensile strength (Rm and elongation (A5, based mainly on chemical composition of the alloy. The methodologies are tested and presented using several real foundry data sets. First, correlations between standard abnormal output patterns (i.e. out-of-control signals and corresponding inputs patterns are found, basing on the detection of similar patterns and similar shapes of the run charts of the chemical elements contents. It was found that in a significant number of cases there was no clear indication of the correlation, which can be attributed either to the complex, simultaneous action of several chemical elements or to the causes related to other process variables, including melting, inoculation, spheroidization and pouring parameters as well as the human errors. A conception of the methodology based on simulation of the process using advanced input - output regression modelling is presented. The preliminary tests have showed that it can be a useful tool in the process control and is worth further development. The results obtained in the present study may not only be applied to the ductile iron process but they can be also utilized in statistical quality control of a wide range of different discrete processes.

Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

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Da-yong Li

2015-07-01

Full Text Available There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and controlling the quality in ductile cast iron production. Many methods, such as rapid metallographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound frequency measurement, have been used and have played important roles in Chinese casting production in the past. These methods can be generally classified as liquid testing and solid testing according to the sample state. Based on the analysis of the present situation of these methods applied in the Chinese metal casting industry, the authors consider that there are two difficult technical problems to be currently solved in monitoring ductile iron quality. One is to seek an effective method for quickly evaluating the nodularizing result through on-the-spot sample analysis before the liquid iron is poured into the mould. The other is to find a nondestructive method for accurately identifying casting quality before castings are delivered.

Organic pollutant removal from edible oil process wastewater using electrocoagulation

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Sharma, S.; Can, O. T.; Hammed, M.; Nawarathna, D.; Simsek, H.

2018-03-01

Wastewaters generated from vegetable oil industries contain a high concentration of organic pollutants that are detrimental to the aquatic ecosystem. Electrochemical processes are gaining importance in the treatment of inorganic and resistant organic pollutants in wastewaters. In this study, electrocoagulation (EC) was applied to remove organic pollutants and oil and grease from canola oil wastewater using aluminum (Al) and iron (Fe) electrodes. The application of EC in the wastewater achieved more than 80% removal of organic carbon and nearly 100% removal of suspended solids (SS). The effectiveness of EC is influenced mainly by current density, pH, electrolyte (NaCl), electrode contact time and electrode type. It was observed that Al electrode combination yielded better removal at a lesser time compared to that of Fe electrodes. However, varying current densities had its significance in terms of coagulation time only. Increase in current density achieved decrease in coagulation time. Both Al and Fe could remove between 52-59% of oil and grease from canola oil wastewater

Pretreatment of 2,4-dinitroanisole (DNAN) producing wastewater using a combined zero-valent iron (ZVI) reduction and Fenton oxidation process

International Nuclear Information System (INIS)

Shen, Jinyou; Ou, Changjin; Zhou, Zongyuan; Chen, Jun; Fang, Kexiong; Sun, Xiuyun; Li, Jiansheng; Zhou, Lin; Wang, Lianjun

2013-01-01

Highlights: • ZVI-Fenton process was conducted for DNAN producing wastewater pretreatment. • Transformation of nitro to amino group by ZVI overcomes the oxidative hindrance. • Subsequent Fenton process is efficient for the removal of aromatic compounds. • ABR-MBBR process is efficient for the polishing of ZVI-Fenton effluent. -- Abstract: A combined zero-valent iron (ZVI) reduction and Fenton oxidation process was tested for the pretreatment of 2,4-dinitroanisole (DNAN) producing wastewater. Operating conditions were optimized and overall performance of the combined process was evaluated. For ZVI process, almost complete reduction of nitroaromatic compounds was observed at empty bed contact time (EBCT) of 8 h. For Fenton process, the optimal pH, H 2 O 2 to Fe(II) molar ratio, H 2 O 2 dosage and hydraulic retention time (HRT) were found to be 3.0, 15, 0.216 mol/L and 5 h, respectively. After pretreatment by the combined ZVI-Fenton process under the optimal conditions, aromatic organic compound removal was as high as 77.2%, while the majority of COD remained to be further treated by sequent biological process. The combined anaerobic-aerobic process consisted of an anaerobic baffled reactor (ABR) and a moving-bed biofilm reactor (MBBR) was operated for 3 months, fed with ZVI-Fenton effluent. The results revealed that the coupled ZVI-Fenton-ABR-MBBR system was significantly efficient in terms of correcting the effluent's main parameters of relevance, mainly aromatic compounds concentration, COD concentration, color and acute toxicity. These results indicate that the combined ZVI-Fenton process offers bright prospects for the pretreatment of wastewater containing nitroaromatic compounds

Experimental study of optimal self compacting concrete with spent foundry sand as partial replacement for M-sand using Taguchi approach

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Nirmala D.B.

2016-06-01

Full Text Available This paper presents the application of Taguchi approach to obtain optimal mix proportion for Self Compacting Concrete (SCC containing spent foundry sand and M-sand. Spent foundry sand is used as a partial replacement for M-sand. The SCC mix has seven control factors namely, Coarse aggregate, M-sand with Spent Foundry sand, Cement, Fly ash, Water, Super plasticizer and Viscosity modifying agent. Modified Nan Su method is used to proportion the initial SCC mix. L18 (21×37 Orthogonal Arrays (OA with the seven control factors having 3 levels is used in Taguchi approach which resulted in 18 SCC mix proportions. All mixtures are extensively tested both in fresh and hardened states to verify whether they meet the practical and technical requirements of SCC. The quality characteristics considering “Nominal the better” situation is applied to the test results to arrive at the optimal SCC mix proportion. Test results indicate that the optimal mix satisfies the requirements of fresh and hardened properties of SCC. The study reveals the feasibility of using spent foundry sand as a partial replacement of M-sand in SCC and also that Taguchi method is a reliable tool to arrive at optimal mix proportion of SCC.

Experimental study of optimal self compacting concrete with spent foundry sand as partial replacement for M-sand using Taguchi approach

Science.gov (United States)

Nirmala, D. B.; Raviraj, S.

2016-06-01

This paper presents the application of Taguchi approach to obtain optimal mix proportion for Self Compacting Concrete (SCC) containing spent foundry sand and M-sand. Spent foundry sand is used as a partial replacement for M-sand. The SCC mix has seven control factors namely, Coarse aggregate, M-sand with Spent Foundry sand, Cement, Fly ash, Water, Super plasticizer and Viscosity modifying agent. Modified Nan Su method is used to proportion the initial SCC mix. L18 (21×37) Orthogonal Arrays (OA) with the seven control factors having 3 levels is used in Taguchi approach which resulted in 18 SCC mix proportions. All mixtures are extensively tested both in fresh and hardened states to verify whether they meet the practical and technical requirements of SCC. The quality characteristics considering "Nominal the better" situation is applied to the test results to arrive at the optimal SCC mix proportion. Test results indicate that the optimal mix satisfies the requirements of fresh and hardened properties of SCC. The study reveals the feasibility of using spent foundry sand as a partial replacement of M-sand in SCC and also that Taguchi method is a reliable tool to arrive at optimal mix proportion of SCC.

Quality and Safety Assurance of Iron Casts and Manufacturing Processes

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Kukla S.

2016-06-01

Full Text Available The scope of this work focuses on the aspects of quality and safety assurance of the iron cast manufacturing processes. Special attention was given to the processes of quality control and after-machining of iron casts manufactured on automatic foundry lines. Due to low level of automation and huge work intensity at this stage of the process, a model area was established which underwent reorganization in accordance with the assumptions of the World Class Manufacturing (WCM. An analysis of work intensity was carried out and the costs were divided in order to identify operations with no value added, particularly at individual manufacturing departments. Also an analysis of ergonomics at work stations was carried out to eliminate activities that are uncomfortable and dangerous to the workers' health. Several solutions were proposed in terms of rationalization of work organization at iron cast after-machining work stations. The proposed solutions were assessed with the use of multi-criteria assessment tools and then the best variant was selected based on the assumed optimization criteria. The summary of the obtained results reflects benefits from implementation of the proposed solutions.

Nano-Structured Magnesium Oxide Coated Iron Ore: Its Application to the Remediation of Wastewater Containing Lead.

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Nagarajah, Ranjini; Jang, Min; Pichiah, Saravanan; Cho, Jongman; Snyder, Shane A

2015-12-01

Magnetically separable nano-structured magnesium oxide coated iron ore (IO(MgO)) was prepared using environmentally benign chemicals, such as iron ore (IO), magnesium(II) nitrate hexahydrate [Mg(NO3)2 x 6H2O] and urea; via an easy and fast preparation method. The lO(MgO) was characterized using X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDS) and alternating gradient magnetometer (AGM) analyses. The isotherm and kinetic studies indicated that lO(MgO) has a comparably higher Langmuir constant (K(L), 1.69 L mg(-1)) and maximum sorption capacity (33.9 mg g(-1)) for lead (Pb) than other inorganic media. Based on MgO amount, the removal capacity of Pb by IO(MgO) was 2,724 mg Pb (g MgO)(-1), which was higher than that (1,980 mg g(-1)) for flowerlike magnesium oxide nanostructures reported by Cao et al. The kinetics, FE-SEM, elemental mapping and XRD results revealed that the substitution followed by precipitation was identified as the mechanism of Pb removal and plumbophyllite (Pb2Si4O10 x H2O) was the precipitated phase of Pb. A leaching test revealed that IOMgO) had negligible concentrations of leached Fe at pH 4-9. Since the base material, IO, is cheap and easily available, lO(MgO) could be produced in massive amounts and used for remediation of wastewater containing heavy metals, applying simple and fast magnetic separation.

Characterization and hardenability evaluation of gray cast iron used in the manufacture of diesel engine cylinder liners

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Edgar L. Castellanos-Leal

2017-09-01

Full Text Available The increment of the mechanical properties (surface hardness of engine cylinder is one of the principal goals for foundry company, to increase the competitiveness of their products in the local and foreign market. This study focused on the characterization of the gray cast iron used in the production of engine cylinder liners and metallurgical parameters determination in the design of conventional quenching heat treatment. The characterization was performed by material hardenability evaluation using Grossmann method, and Jominy test; the austenitizing temperature and the severity of cooling medium to a proper hardening of material were selected. Results revealed that the excellent hardness value obtained is attributed to the suitable hardenability of the gray cast iron and adequate severity selection for hardening treatment.

Treatment technology of low concentration uranium-bearing wastewater and its research progress

International Nuclear Information System (INIS)

Wei Guangzhi; Xu Lechang

2007-01-01

With growth of the discharged uranium-bearing wastewater capacity, a low cost and effective treatment technology is required to avoid transferring and diffusion of the radioactive nuclides. On the basis of analyses of the source and characteristics of the low-concentration uranium-bearing wastewater, the conventional treatment technologies, such as, flocculating settling, ion exchange, concentration, adsorption, and some innovatory technologies, such as, membrane, microorganism, phytoremediation and zero-valent iron technology are introduced. (authors)

Preparation, Characterization of Coal Ash Adsorbent and Orthogonal Experimental Rsearch on Treating Printing and Dyeing Wastewater

Science.gov (United States)

Wang, Qingyu; He, Lingfeng; Shi, Liang; Chen, Xiaogang; Chen, Xin; Xu, Zizhen; Zhang, Yongli

2018-03-01

Using high temperature activated sodium flying ash and carboxymethyl chitosan as raw material to prepare carboxymethylchitosan wrapping fly-ash adsorbent (CWF), combined with iron-carbon micro-electrolysis treatment of simulated and actual printing and dyeing wastewater. The conditions for obtaining are from the literature: the best condition for CWF to treat simulated printing and dyeing wastewater pretreated with iron-carbon micro-electrolysis is that the mixing time is 10min, the resting time is 30 min, pH=6, and the adsorbent dosage is 0.75 g/L. The results showed that COD removal efficiency and decoloration rate were above 97 %, and turbidity removal rate was over 90 %. The optimum dyeing conditions were used to treat the dyeing wastewater. The decolorization rate was 97.30 %, the removal efficiency of COD was 92.44 %, and the turbidity removal rate was 90.37 %.

Commercial negotiations in the foundry engineering

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L. Wojtynek

2008-10-01

Full Text Available The article presents the process of commercial negotiations paying attention to the negotiation itself as well as to its basic elements. The specificity of the Polish foundries’ main negotiation partners from The European Union, who are the deliverers of diverse casting range, was specified. The most important cultural factors, which determine the process of negotiations conducted by the representatives of various cultural groups, were analysed. The understanding of cultural differences and adapting to them while negotiating are important factors which constitute the parties’ negotiation process. The meaning of price in the commercial negotiation process was described. The elements of sale process and the factors which influence the casts price were enumerated. What is more, the main methods of determining price were characterized. The essential problems connected with conducting the price negotiations in foundries were indicated.

Removal of COD and turbidity to improve wastewater quality using electrocoagulation technique

International Nuclear Information System (INIS)

Mohd Faiqun Niam; Fadil Othman; Johan Sohaili; Zulfa Fauzia

2007-01-01

Electrocoagulation (EC) is becoming a popular process to be used for wastewater treatment. The removal of COD and turbidity from wastewater by EC using iron (Fe) electrode material was investigated in this paper. Several working parameters, such as pH, current density, and operating time were studied in an attempt to achieve a higher removal capacity. Wastewater sample was made from milk powder with initial COD of 1140 mgL -1 and turbidity of 491 NTU. Current density was varied from 3.51 to 5.62 mA cm -2 , and operating time of between 30 and 50 minutes. The results show that the effluent wastewater was very clear and its quality exceeded the direct discharge standard. The removal efficiencies of COD and turbidity were high, being more than 65 % and 95 %. In addition, the experimental results also show that the electrocoagulation can neutralize pH of wastewater. (author)

Photo-Fenton treatment of saccharin in a solar pilot compound parabolic collector: Use of olive mill wastewater as iron chelating agent, preliminary results.

Science.gov (United States)

Davididou, K; Chatzisymeon, E; Perez-Estrada, L; Oller, I; Malato, S

2018-03-14

The aim of this work was to investigate the treatment of the artificial sweetener saccharin (SAC) in a solar compound parabolic collector pilot plant by means of the photo-Fenton process at pH 2.8. Olive mill wastewater (OMW) was used as iron chelating agent to avoid acidification of water at pH 2.8. For comparative purposes, Ethylenediamine-N, N-disuccinic acid (EDDS), a well-studied iron chelator, was also employed at circumneutral pH. Degradation products formed along treatment were identified by LC-QTOF-MS analysis. Their degradation was associated with toxicity removal, evaluated by monitoring changes in the bioluminescence of Vibrio fischeri bacteria. Results showed that conventional photo-Fenton at pH 2.8 could easily degrade SAC and its intermediates yielding k, apparent reaction rate constant, in the range of 0.64-0.82 L kJ -1 , as well as, eliminate effluent's chronic toxicity. Both OMW and EDDS formed iron-complexes able to catalyse H 2 O 2 decomposition and generate HO. OMW yielded lower SAC oxidation rates (k = 0.05-0.1 L kJ -1 ) than EDDS (k = 2.21-7.88 L kJ -1 ) possibly due to its higher TOC contribution. However, the degradation rates were improved (k = 0.13 L kJ -1 ) by increasing OMW dilution in the reactant mixture. All in all, encouraging results were obtained by using OMW as iron chelating agent, thus rendering this approach promising towards the increase of process sustainability. Copyright © 2018 Elsevier B.V. All rights reserved.

APPLICATION OF MEMBRANES FROM POLYACRYLONITRITE DOPPED WITH GRAPHEN OXIDE IN PURIFICATION OF INDUSTRIAL WASTEWATER GENERATED DURING PROCESSING OF METALS

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Tomasz Turek

2017-08-01

Full Text Available The paper presents results of research on the use of composite membranes of polyacrylonitrile (PAN doped with graphene oxide (GO to remove contaminations of galvanic wastewater. Membranes were obtained using phase inversion method from PAN and GO solution in N,N-dimethylformamide (DMF. Wastewater was pre-treated with the flocculant Magnafloc®336. Next, ultrafiltration of the treated wastewater was carried out in the ultrafiltration cell AMICON on the previously prepared PAN/GO composite membranes. Physico-chemical properties and composition of solutions before and after integrated purification process were analyzed by UV-Vis spectrophotometer and atomic absorption spectrometry (AAS. As a result of flocculation from wastewater there have been removed phosphates (97%, chlorides (5,2%, sulfates (5,9% and iron (82%. In addition, as a result of ultrafiltration was complete removal of phosphate anions (100% and iron (~91-92%, zinc (68÷84%, lead (65-98% and cadmium (~67%.

The management of production value stream factors in a foundry

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S. Borkowski

2010-01-01

Full Text Available Connection of two value streams: production and human resources were proposed as a new approach to the production process. To assess the factors of production value streams the elements of the top of the Toyota's house as well as fourth and sixth Toyota's managing principles were used. On the basis of the feedback from respondents –the foundry workers, there can be determined the validity of series of decisive factors' importance that equalizes the work load and requires the standardization.

Integrated System of Thermal/Dimensional Analysis for Quality Control of Metallic Melt and Ductile Iron Casting Solidification

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Stan, Stelian; Chisamera, Mihai; Riposan, Iulian; Neacsu, Loredana; Cojocaru, Ana Maria; Stan, Iuliana

2018-03-01

The main objective of the present work is to introduce a specific experimental instrument and technique for simultaneously evaluating cooling curves and expansion or contraction of cast metals during solidification. Contraction/expansion analysis illustrates the solidification parameters progression, according to the molten cast iron characteristics, which are dependent on the melting procedure and applied metallurgical treatments, mold media rigidity and thermal behavior [heat transfer parameters]. The first part of the paper summarizes the performance of this two-mold device. Its function is illustrated by representative shrinkage tendency results in ductile cast iron as affected by mold rigidity (green sand and furan resin sand molds) and inoculant type (FeSi-based alloys), published in part previously. The second part of the paper illustrates an application of this equipment adapted for commercial foundry use. It conducts thermal analysis and volume change measurements in a single ceramic cup so that mold media as well as solidification conditions are constants, with cast iron quality as the variable. Experiments compared gray and ductile cast iron solidification patterns. Gray iron castings are characterized by higher undercooling at the beginning and at the end of solidification and lower graphitic expansion. Typically, ductile cast iron exhibits higher graphitic, initial expansion, conducive for shrinkage formation in soft molds.

Extraction of toxic and valuable metals from foundry sands

International Nuclear Information System (INIS)

Vite T, J.

1996-01-01

There were extracted valuable metals from foundry sands such as: gold, platinum, silver, cobalt, germanium, nickel and zinc among others, as well as highly toxic metals such as chromium, lead, vanadium and arsenic. The extraction efficiency was up to 100% in some cases. For this reason there were obtained two patents at the United States, patent number 5,356,601, in October 1994, given for the developed process and patent number 5,376,000, in December 1994, obtained for the equipment employed. Therefore, the preliminary parameters for the installation of a pilot plant have also been developed. (Author)

Coupling UV irradiation and electrocoagulation for reclamation of urban wastewater

International Nuclear Information System (INIS)

Cotillas, Salvador; Llanos, Javier; Miranda, Oscar G.; Díaz-Trujillo, Gerardo C.; Cañizares, Pablo; Rodrigo, Manuel A.

2014-01-01

Graphical abstract: - Highlights: • Iron electrodes allow removing turbidity and E. coli in urban wastewaters. • Enmeshment into growing flocs and oxidation are the key disinfection processes. • A synergistic effect of coupling UV and EC is found at low current densities. • Efficiency of UV irradiation is lowered at high current density. - Abstract: This work focuses on coupling electrocoagulation, with iron electrodes, and UV irradiation (photo-electrocoagulation) for the simultaneous removal of turbidity and E. coli from actual treated municipal wastewaters. Results show that single electrocoagulation behaves as a very efficient technology even using low current densities. E. coli is removed not only by the enmeshment of microorganisms into growing flocs, but also by the attack of electrochemically produced chlorine disinfectant species. Coupling UV irradiation to electrocoagulation with iron electrodes improves the process performance in terms of E. coli and turbidity removal. The effect of current density on process performance was evaluated, finding a synergistic interaction of both techniques at low current density (1.44 A m −2 ) but an antagonistic effect at higher values of current density (7.20 A m −2 ). This antagonistic effect is caused by the less efficient transmission of UV irradiation to the bulk solution due to the increase in the concentration of solids

Wastewater parameters after the process of phosphorus compounds removal by the metal dissolution method in comparison with precipitation and electrocoagulation methods

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Wysocka Izabela

2017-03-01

Full Text Available Precipitation methods are commonly used for removing phosphorus compounds from wastewater. Chemical precipitation method, based on adding iron, aluminium or calcium salts to the treated wastewater, is often used. Another possible way of precipitating phosphates is metal dissolution method, which is presented in this paper. The main difference between these two methods is how the phosphate precipitating ions are introduced to the wastewater.

Green Approach in the Bio-removal of Heavy Metals from wastewaters

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Gani Paran

2017-01-01

Full Text Available Cultivation of microalgae has been suggested as a green approach for a sustainable wastewater treatment especially heavy metal bioremediation. This study investigated the bio-removal of zinc (Zn, iron (Fe, cadmium (Cd and manganese (Mn from domestic wastewater (DW and food processing wastewater (FW using green microalgae, Botryococcus sp.. The total of five treatments represented by five different cell concentrations (1×103, 1×104, 1×105, 1×106 and 1×107 cells/mL of Botryococcus sp. in the wastewaters medium. The results revealed high removal efficiency of Zn, Fe, Cd and Mn after 18 days of the culture compared to control (wastewaters without algae. In DW , Zn, Fe, Cd and Mn were successfully removed at the highest efficiencies up to 71.5%, 51.2%, 83.5% and 97.2%, respectively while in FW, the same metal concentrations were reduced by up to 64.4%, 53.3%, 52.9% and 26.7%, respectively. Overall, most of the algae cell concentrations tested were successfully reducing the metals contaminant presence in both wastewaters and provides a baseline for further phycoremediation coupled with biomass production.

The Synthetic Aperture Radar Science Data Processing Foundry Concept for Earth Science

Science.gov (United States)

Rosen, P. A.; Hua, H.; Norton, C. D.; Little, M. M.

2015-12-01

Since 2008, NASA's Earth Science Technology Office and the Advanced Information Systems Technology Program have invested in two technology evolutions to meet the needs of the community of scientists exploiting the rapidly growing database of international synthetic aperture radar (SAR) data. JPL, working with the science community, has developed the InSAR Scientific Computing Environment (ISCE), a next-generation interferometric SAR processing system that is designed to be flexible and extensible. ISCE currently supports many international space borne data sets but has been primarily focused on geodetic science and applications. A second evolutionary path, the Advanced Rapid Imaging and Analysis (ARIA) science data system, uses ISCE as its core science data processing engine and produces automated science and response products, quality assessments and metadata. The success of this two-front effort has been demonstrated in NASA's ability to respond to recent events with useful disaster support. JPL has enabled high-volume and low latency data production by the re-use of the hybrid cloud computing science data system (HySDS) that runs ARIA, leveraging on-premise cloud computing assets that are able to burst onto the Amazon Web Services (AWS) services as needed. Beyond geodetic applications, needs have emerged to process large volumes of time-series SAR data collected for estimation of biomass and its change, in such campaigns as the upcoming AfriSAR field campaign. ESTO is funding JPL to extend the ISCE-ARIA model to a "SAR Science Data Processing Foundry" to on-ramp new data sources and to produce new science data products to meet the needs of science teams and, in general, science community members. An extension of the ISCE-ARIA model to support on-demand processing will permit PIs to leverage this Foundry to produce data products from accepted data sources when they need them. This paper will describe each of the elements of the SAR SDP Foundry and describe their

Lung cancer risk in welders and foundry workers with a history of heavy smoking in the USA: The National Lung Screening Trial.

Science.gov (United States)

Wong, Jason Y Y; Bassig, Bryan A; Seow, Wei Jie; Hu, Wei; Ji, Bu-Tian; Blair, Aaron; Silverman, Debra T; Lan, Qing

2017-06-01

Foundry work is a risk factor for lung cancer; however, the association with welding is unclear, as smoking is common among metalworkers and may mask the relationship. We evaluated whether history of welding and foundry work, independently and jointly, and employment duration were associated with lung cancer risk in heavy smokers. We analysed data from the National Lung Screening Trial, a prospective randomised trial of 53 454 heavy smokers (>30 pack-years) in the USA. Cox regression models were used to estimate the HRs and 95% CIs of medically/histologically confirmed incident lung cancer during the follow-up period (2002-2009) in relation to history and duration of welding and foundry work assessed via questionnaires, adjusted for screening arm, component study, sex, age, race/ethnicity, education, smoking status and pack-years, body mass index and personal/family medical history. There were 2034 incident lung cancer cases throughout the follow-up. Increasing years of employment in welding (p-trend =0.039) and foundry work (p-trend =0.005) were related to increased lung cancer risk among heavy smokers. Having ever been employed (≥1 yr) as either a welder or foundry worker alone was associated with non-significant increased risks of lung cancer (HR=1.12 (95% CI 0.91 to 1.37) and HR=1.09 (95% CI 0.85 to 1.39), respectively). Further, there was a joint-effect in that those who were ever employed in both occupations had significantly increased risks (HR=1.48 (95% CI 1.08 to 2.04)). Our findings provide further evidence that exposure to welding/metal fumes may be associated with elevated lung cancer risk. NCT00047385. Published by the BMJ Publishing Group Limited. For permission to use (where not already granted under a licence) please go to http://www.bmj.com/company/products-services/rights-and-licensing/.

Removal of Perfluorinated Compounds From Water using Nanoscale Zero-Valent Iron

DEFF Research Database (Denmark)

Arvaniti, Olga S.; Hwang, Yuhoon; Andersen, Henrik Rasmus

Perfluorinated Compounds (PFCs) are persistent micropollutants that have been detected in various environmental and biological matrices, worldwide. During the last decade, these compounds have also been detected in municipal wastewater and tap water. Due to the stability of C-F bond......, the application of biological and conventional physicochemical treatment methods does not seem to remove sufficient these compounds from water and wastewater. In the current study, the removal efficiency of four PFCs using three different types of nanoscale zero-valent iron (nZVI) was investigated. Influencing...... factors such as, initial pH solution, reaction temperature and nZVI dosage were also studied. According to the results, target compounds were removed in the presence of chemically synthesized nZVI modified with Mg-aminoclay (MgAC) than under commercial iron powder and chemically synthesized uncoated n...

Fixed bed sorption of phosphorus from wastewater using iron oxide-based media derived from acid mine drainage

Science.gov (United States)

Sibrell, Philip L.; Tucker, T.W.

2012-01-01

Phosphorus (P) releases to the environment have been implicated in the eutrophication of important water bodies worldwide. Current technology for the removal of P from wastewaters consists of treatment with aluminum (Al) or iron (Fe) salts, but is expensive. The neutralization of acid mine drainage (AMD) generates sludge rich in Fe and Al oxides that has hitherto been considered a waste product, but these sludges could serve as an economical adsorption media for the removal of P from wastewaters. Therefore, we have evaluated an AMD-derived media as a sorbent for P in fixed bed sorption systems. The homogenous surface diffusion model (HSDM) was used to analyze fixed bed test data and to determine the value of related sorption parameters. The surface diffusion modulus Ed was found to be a useful predictor of sorption kinetics. Values of Ed < 0.2 were associated with early breakthrough of P, while more desirable S-shaped breakthrough curves resulted when 0.2 < Ed < 0.5. Computer simulations of the fixed bed process with the HSDM confirmed that if Ed was known, the shape of the breakthrough curve could be calculated. The surface diffusion coefficient D s was a critical factor in the calculation of Ed and could be estimated based on the sorption test conditions such as media characteristics, and influent flow rate and concentration. Optimal test results were obtained with a relatively small media particle size (average particle radius 0.028 cm) and resulted in 96 % removal of P from the influent over 46 days of continuous operation. These results indicate that fixed bed sorption of P would be a feasible option for the utilization of AMD residues, thus helping to decrease AMD treatment costs while at the same time ameliorating the impacts of P contamination.

Suitability of a South African silica sand for three-dimensional printing of foundry moulds and cores

Directory of Open Access Journals (Sweden)

Nyembwe, Kasongo

2016-11-01

Full Text Available Applications of three-dimensional printing (3DP to metal casting include, among other things, the direct manufacturing of foundry moulds and cores in refractory materials such as silica sand. The main properties of silica sand that are essentially related to the traditional moulding and core-making processes are: size distribution, clay content, pH, acid demand, and refractoriness. The silica sand used for 3DP must also be appropriately selected for the layer-based manufacturing process involved in 3DP. Properties such as grain size distribution, grain surface morphology, angularity, flowability, and recoating abilities have a particular importance when determining sand suitability. Because of these extra requirements, only a limited range of available foundry silica sands can be used for 3DP processes. The latter situation explains the scarcity and high cost of suitable silica sands, thus contributing to the relatively high operational costs of the 3DP processes for the production of sand moulds and cores. This research paper investigates the suitability of a locally-available silica sand for use in a Voxeljet VX1000 3DP machine. The local silica sand was assessed and compared with an imported silica sand recommended by the manufacturer of 3DP equipment in terms of foundry characteristics and recoating behaviour. The study shows that, despite the differences between the characteristics of the two silica sands, the local sand could be considered a suitable alternative to imported sand for rapid sand casting applications.

Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

Directory of Open Access Journals (Sweden)

G. Kowal

2010-04-01

Full Text Available Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by workers. For example wecan choose melting processes (additives manual feeding, mixing and pulling metallurgical slag, etc. or fettling processes like grinding.Objective of that analysis was to define level of risk related to manual handling in work stand chosen and define activities impacted onrisk assessment result with biggest range. For risk reduction, technical and organizational solutions were shown (better ergonomically work stand, method of work and worker’s awareness about good practices. In this study methods related to manual handling risk assessment were described, focus on KIM method used in Foundry Elblag. Key Item Method allow to estimate the risk by simple calculation based on key indicators (time rating points, rating points of mass, posture or work condition. Points were chosen based on timekeeping, information from workers and foreman.

Influencing factors on as-cast and heat treated 400-18 ductile iron grade characteristics

Directory of Open Access Journals (Sweden)

I. Riposan

2007-11-01

Full Text Available As-cast and heat-treated 400-18 ductile iron (DI grade was obtained in different foundry conditions, as metallic charge, Mg-treatment alloy and inoculation. It was found that the Pearlitic Influence Factor (Px and Antinodulizing Complex Factor (K1 have an important influence on property of DI, depending on the Mn and P level, the metallurgical quality of iron melt, rare earth (RE and inoculation. It was also found that the influence of Mn is depended on the phosphorus and residual elements level in ductile iron. Less than 0.03%P and 0.2%Mn and Px2.0 determines presence of pearlite in as-cast structure, while ferrite structure is obtained after a short annealing heat treatment. Lower level of phosphorus (P1.2. Si has a significant influence on the mechanical properties of heat treated ductile irons: an important decreasing of elongation level and a moderate increasing of yield and tensile strength and their ratio in 150-170 HB typical hardness field. A typical final chemical composition for as-cast 400-18 ductile iron could include 3.5%-3.7%C, 2.4%-2.5%Si, max.0.18%Mn, max.0.025%P, max.0.01%S, 0.04%-0.05%Mgres. for Px<1.5 and K1<1.1. High purity pig iron, RE-bearing FeSiMg and powerful inoculant are also recommended.

An innovative approach to sampling complex industrial emissions for use in animal toxicity tests: application to iron casting operations.

Science.gov (United States)

Palmer, W G; Scholz, R C; Moorman, W J

1983-03-01

Sampling of complex mixtures of airborne contaminants for chronic animal toxicity tests often involves numerous sampling devices, requires extensive sampling time, and yields forms of collected materials unsuitable for administration to animals. A method is described which used a high volume, wet venturi scrubber for collection of respirable fractions of emissions from iron foundry casting operations. The construction and operation of the sampler are presented along with collection efficiency data and its application to the preparation of large quantities of samples to be administered to animals by intratracheal instillation.

Groundwater arsenic remediation using zerovalent iron: Batch and column tests

Science.gov (United States)

Recently, increasing efforts have been made to explore the applicability and limitations of zerovalent iron (Fe0) for the treatment of arsenicbearing groundwater and wastewater. The experimental batch and column tests have demonstrated that arsenate and arsenite are removed effec...

Ion traps fabricated in a CMOS foundry

Energy Technology Data Exchange (ETDEWEB)

Mehta, K. K.; Ram, R. J. [Department of Electrical Engineering and Computer Science, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139 (United States); Eltony, A. M.; Chuang, I. L. [Center for Ultracold Atoms, Research Laboratory of Electronics and Department of Physics, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139 (United States); Bruzewicz, C. D.; Sage, J. M., E-mail: jsage@ll.mit.edu; Chiaverini, J., E-mail: john.chiaverini@ll.mit.edu [Lincoln Laboratory, Massachusetts Institute of Technology, Lexington, Massachusetts 02420 (United States)

2014-07-28

We demonstrate trapping in a surface-electrode ion trap fabricated in a 90-nm CMOS (complementary metal-oxide-semiconductor) foundry process utilizing the top metal layer of the process for the trap electrodes. The process includes doped active regions and metal interconnect layers, allowing for co-fabrication of standard CMOS circuitry as well as devices for optical control and measurement. With one of the interconnect layers defining a ground plane between the trap electrode layer and the p-type doped silicon substrate, ion loading is robust and trapping is stable. We measure a motional heating rate comparable to those seen in surface-electrode traps of similar size. This demonstration of scalable quantum computing hardware utilizing a commercial CMOS process opens the door to integration and co-fabrication of electronics and photonics for large-scale quantum processing in trapped-ion arrays.

Conceptual design for treatment of mining and metallurgical wastewaters which contains arsenic and antimony

Directory of Open Access Journals (Sweden)

Željko Kamberović

2012-12-01

Full Text Available This paper presents a preliminary design for treatment of mining and metallurgical wastewaters (MMW from the basin of antimony “Zajača“, which contains high concentrations of arsenic and antimony. MMW have been investigated in laboratory, due to large difference in concentrations of pollutants. Metallurgical wastewaters were treated using iron (II-sulfate and lime milk used to adjust the pH value at 7. After chemical treatment of metallurgical wastewater and its joining with mining wastewater, residual amount of arsenic in water was below maximum allowed concentrations, while the concentration of antimony, remained above the maximum allowed value. The final phase of purification process was performed using ion exchange resin. After treatment of MMW, they can be used as technical water in the smelting process of secondary raw lead materials.

Sulfide Precipitation in Wastewater at Short Timescales

DEFF Research Database (Denmark)

Kiilerich, Bruno; van de Ven, Wilbert; Nielsen, Asbjørn Haaning

2017-01-01

Abatement of sulfides in sewer systems using iron salts is a widely used strategy. When dosing at the end of a pumping main, the reaction kinetics of sulfide precipitation becomes important. Traditionally the reaction has been assumed to be rapid or even instantaneous. This work shows that this i......Abatement of sulfides in sewer systems using iron salts is a widely used strategy. When dosing at the end of a pumping main, the reaction kinetics of sulfide precipitation becomes important. Traditionally the reaction has been assumed to be rapid or even instantaneous. This work shows...... that this is not the case for sulfide precipitation by ferric iron. Instead, the reaction time was found to be on a timescale where it must be considered when performing end-of-pipe treatment. For real wastewaters at pH 7, a stoichiometric ratio around 14 mol Fe(II) (mol S(−II))−1 was obtained after 1.5 s, while the ratio...

A comparative analysis of selected wastewater pretreatment processes in food industry

Science.gov (United States)

Jaszczyszyn, Katarzyna; Góra, Wojciech; Dymaczewski, Zbysław; Borowiak, Robert

2018-02-01

The article presents a comparative analysis of the classical coagulation with the iron sulphate and adsorption on bentonite for the pretreatment of wastewater in the food industry. As a result of the studies, chemical oxygen demand (COD) and total nitrogen (TN) reduction were found to be comparable in both technologies, and a 29% higher total phosphorus removal efficiency by the coagulation was observed. After the coagulation and adsorption processes, a significant difference between mineral and organic fraction in the sludge was found (49% and 51% for bentonite and 28% and 72% for iron sulphate, respectively).

Cr(VI) reduction in wastewater using a bimetallic galvanic reactor

International Nuclear Information System (INIS)

Lugo-Lugo, Violeta; Barrera-Diaz, Carlos; Bilyeu, Bryan; Balderas-Hernandez, Patricia; Urena-Nunez, Fernando; Sanchez-Mendieta, Victor

2010-01-01

The electrochemical reduction of Cr(VI)-Cr(III) in wastewater by iron and copper-iron bimetallic plates was evaluated and optimized. Iron has been used as a reducing agent, but in this work a copper-iron galvanic system in the form of bimetallic plates is applied to reducing hexavalent chromium. The optimal pH (2) and ratio of copper to iron surface areas (3.5:1) were determined in batch studies, achieving a 100% reduction in about 25 min. The Cr(VI) reduction kinetics for the bimetallic system fit a first order mechanism with a correlation of 0.9935. Thermodynamic analysis shows that the Cr(VI) reduction is possible at any pH value. However, at pH values above 3.0 for iron and 5.5 for chromium insoluble species appear, indicating that the reaction will be hindered. Continuous column studies indicate that the bimetallic copper-iron galvanic system has a reduction capacity of 9.5890 mg Cr(VI) cm -2 iron, whereas iron alone only has a capacity of 0.1269 mg Cr(VI) cm -2 . The bimetallic copper-iron galvanic system is much more effective in reducing hexavalent chromium than iron alone. The exhausted plates were analyzed by SEM, EDS, and XRD to determine the mechanism and the surface effects, especially surface fouling.

Tools and Strategies for Product Life Cycle Management ñ A Case Study in Foundry

Science.gov (United States)

Patil, Rajashekar; Kumar, S. Mohan; Abhilash, E.

2012-08-01

Advances in information and communication technology (ICT) have opened new possibilities of collaborations among the customers, suppliers, manufactures and partners to effectively tackle various business challenges. Product Life Cycle Management(PLM) has been a proven approach for Original Equipment Manufacturers (OEMs) to increase their productivity, improve their product quality, speed up delivery, and increase their profit and to become more efficient. However, their Tier 2 and Tier 3 suppliers like foundry industries are still in their infancy without adopting PLM. Hence to enhance their understanding, the basic concepts, the tools and strategies for PLM are presented is this paper. By selecting and implementing appropriate PLM strategies in a small foundry, an attempt was also made to understand the immediate benefits of using PLM tools (commercial PLM software and digital manufacturing tools). This study indicated a reduction in lead time and improved utilization of organizational resources in the production of automobile impeller. These observations may be further extrapolated to other multiproduct, multi-discipline and multi-customer companies to realize the advantages of using PLM technology

Electroplating wastewater treatment by the combined electrochemical and ozonation methods.

Science.gov (United States)

Orescanin, Visnja; Kollar, Robert; Mikelic, Ivanka Lovrencic; Nad, Karlo

2013-01-01

This article presents a pilot-plant study of the electroplating wastewater treatment by the processes of electroreduction with iron electrode plates, and electrocoagulation/ozonation with aluminum electrode set, followed by the process of ozonation. The initial effluent was found to be highly enriched in heavy metals and to possess the elevated levels of organic contaminants. The values of Cr(VI), Fe, Ni, Cu, Zn, Pb, TOC, and COD exceeded the upper permissible limits of 63, 220.2, 1.1, 7, 131.3, 1.7, 12.3, and 11.4 times, respectively. The heavy metal removal was forced either by the coagulation/flocculation using Fe(II), Fe(III), and Al(III) ions released into the treated solution by the electrochemical corrosion of the sacrificial iron and aluminum electrodes, or the precipitation of the metal hydroxides as well as co-precipitation with iron and aluminum hydroxides. The principle organic matter destruction mechanisms were ozone oxidation and the indirect oxidation with chlorine/hypochlorite formed by the anodic oxidation of chloride already present in the wastewater. Following the combined treatment, the removal efficiencies of Cr(VI), Fe, Ni, Cu, Zn, Pb, TOC, and COD were 99.94%, 100.00%, 95.86%, 98.66%, 99.97%, 96.81%, 93.24%, and 93.43%, respectively, thus complying with the regulated values.

Phytoremediation potential of water caltrop (Trapa natans L.) using municipal wastewater of the activated sludge process-based municipal wastewater treatment plant.

Science.gov (United States)

Kumar, Vinod; Chopra, A K

2018-01-01

Phytoremediation experiments were carried out to assess the phytoremediation potential of water caltrop (Trapa natans L.) using municipal wastewater collected from the activated sludge process- (ASP) based municipal wastewater treatment plant. The results revealed that T. natans significantly (P ≤ .05/P ≤ .01/P ≤ .001) reduced the contents of total dissolved solids (TDS), electrical conductivity (EC), biochemical oxygen demand (BOD 5 ), chemical oxygen demand, total Kjeldahl nitrogen, phosphate ([Formula: see text]), sodium (Na + ), potassium (K + ), calcium (Ca 2+ ), magnesium (Mg 2+ ), cadmium (Cd), chromium (Cr), copper (Cu), iron (Fe), manganese (Mn), lead (Pb), zinc (Zn), standard plate count, and most probable number of the municipal wastewater after phytoremediation experiments. The maximum removal of these parameters was obtained at 60 days of the phytoremediation experiments, but the removal rate of these parameters was gradually increased from 15 to 45 days and it was slightly decreased at 60 days. Most contents of Cd, Cu, Fe, Mn and Zn were translocated in the leaves of T. natans, whereas most contents of Cr and Pb were accumulated in the root of T. natans after phytoremediation experiments. The contents of different biochemical components were recorded in the order of total sugar > crude protein > total ash > crude fiber > total fat in T. natans after phytoremediation of municipal wastewater. Therefore, T. natans was found to be effective for the removal of different parameters of municipal wastewater and can be used effectively to reduce the pollution load of municipal wastewater drained from the ASP-based treatment plants.

Efficiency of Aluminum and Iron Electrodes for the Removal of Heavy Metals [(Ni (II), Pb (II), Cd (II)] by Electrocoagulation Method

Energy Technology Data Exchange (ETDEWEB)

Khosa, Muhammad Kaleem; Jamal, Muhammad Asghar; Hussain, Amira; Muneer, Majid; Zia, Khalid Mahmood [Government College Univ., Faisalabad (Pakistan); Hafeez, Samia [Bahaud-din-Zakariya Univ., Multan (Pakistan)

2013-06-15

Electrocoagulation (EC) technique is applied for the treatment of wastewater containing heavy metals ions such as nickel (Ni), lead (Pb) and cadmium (Cd) by using sacrificial anodes corrode to release active coagulant flocs usually aluminium or iron cations into the solution. During electrolytic reactions hydrogen gas evolve at the cathode. All the experiments were carried out in Batch mode. The tank was filled with synthetic wastewater containing heavy metals and efficiency of electrocoagulation in combination with aluminum and iron electrodes were investigated for removal of such metals. Several parameters, such as contact time, pH, electro-coagulant concentration, and current density were optimized to achieve maximum removal efficiency (%). The concentrations of heavy metals were determined by using Atomic Absorption Spectroscopy (AAS). It is found that the electro-coagulation process has potential to be utilized for the cost-effective removal of heavy metals from wastewater specially using iron electrodes in terms of high removal efficiencies and operating cost.

Efficiency of Aluminum and Iron Electrodes for the Removal of Heavy Metals [(Ni (II), Pb (II), Cd (II)] by Electrocoagulation Method

International Nuclear Information System (INIS)

Khosa, Muhammad Kaleem; Jamal, Muhammad Asghar; Hussain, Amira; Muneer, Majid; Zia, Khalid Mahmood; Hafeez, Samia

2013-01-01

Electrocoagulation (EC) technique is applied for the treatment of wastewater containing heavy metals ions such as nickel (Ni), lead (Pb) and cadmium (Cd) by using sacrificial anodes corrode to release active coagulant flocs usually aluminium or iron cations into the solution. During electrolytic reactions hydrogen gas evolve at the cathode. All the experiments were carried out in Batch mode. The tank was filled with synthetic wastewater containing heavy metals and efficiency of electrocoagulation in combination with aluminum and iron electrodes were investigated for removal of such metals. Several parameters, such as contact time, pH, electro-coagulant concentration, and current density were optimized to achieve maximum removal efficiency (%). The concentrations of heavy metals were determined by using Atomic Absorption Spectroscopy (AAS). It is found that the electro-coagulation process has potential to be utilized for the cost-effective removal of heavy metals from wastewater specially using iron electrodes in terms of high removal efficiencies and operating cost

Duckweed based wastewater stabilization ponds for wastewater treatment (a low cost technology for small urban areas in Zimbabwe)

Science.gov (United States)

Dalu, J. M.; Ndamba, J.

A three-year investigation into the potential use of duckweed based wastewater stabilizations ponds for wastewater treatment was carried out at two small urban areas in Zimbabwe. The study hoped to contribute towards improved environmental management through improving the quality of effluent being discharged into natural waterways. This was to be achieved through the development and facilitation of the use of duckweed based wastewater stabilizations ponds. The study was carried out at Nemanwa and Gutu Growth Points both with a total population of 23 000. The two centers, like more than 70% of Zimbabwe’s small urban areas, relied on algae based ponds for domestic wastewater treatment. The final effluent is used to irrigate gum plantations before finding its way into the nearest streams. Baseline wastewater quality information was collected on a monthly basis for three months after which duckweed ( Lemna minor) was introduced into the maturation ponds to at least 50% pond surface cover. The influent and effluent was then monitored on a monthly basis for chemical, physical and bacteriological parameters as stipulated in the Zimbabwe Water (Waste and Effluent Disposal) regulations of 2000. After five months, the range of parameters tested for was narrowed to include only those that sometimes surpassed the limits. These included: phosphates, nitrates, pH, biological oxygen demand, iron, conductivity, chemical oxygen demand, turbidity, total dissolved solids and total suspended solids. Significant reductions to within permissible limits were obtained for most of the above-mentioned parameters except for phosphates, chemical and biological oxygen demand and turbidity. However, in these cases, more than 60% reductions were observed when the influent and effluent levels were compared. It is our belief that duckweed based waste stabilization ponds can now be used successfully for the treatment of domestic wastewater in small urban areas of Zimbabwe.

Development and Testing of a Linear Polarization Resistance Corrosion Rate Probe for Ductile Iron Pipe (Web Report 4361)

Science.gov (United States)

The North American water and wastewater community has hundreds of millions of feet of ductile iron pipe in service. Only a portion of the inventory has any form of external corrosion control. Ductile iron pipe, in certain environments, is subject to external corrosion.Linear Pola...

Water use/reuse and wastewater management practices at selected Canadian coal fired generating stations

Energy Technology Data Exchange (ETDEWEB)

Kissel, R.

1984-08-01

Recommended Codes of Practice are currently being developed by Environment Canada aimed at ensuring that the aquatic environment is not significantly impacted upon by wastewater discharges from steam electric generating stations. A study was carried out to: develop a reliable data base of the physical and chemical characteristics of water and wastewater streams at representative generating stations; study advanced water reuse/recirculation and wastewater management to evaluate their potential future use in power generating stations; and to examine and evaluate the relevant aspects of best practical technology as proposed by Environment Canada in the Recommended Codes of Practice. Studies were carried out at Dalhousie Generating Station (GS), New Brunswick, Poplar River GS, Saskatchewan, Battle River GS, Alberta, and Milner GS, Alberta. The studies included on-site flow monitoring and sampling, chemical analyses, treatability studies and engineering analyses of water and wastewater systems. Extensive chemical characterizations of the water and wastewater streams were completed. Some problems were identified with the recirculating bottom ash system at Dalhousie which was a significant wastewater producer, coal pile runoff which caused significant wastewater, and iron which was the principal discharge criteria metal. 14 refs., 41 figs., 2 tabs.

Simultaneous adsorption and degradation of Zn(2+) and Cu (2+) from wastewaters using nanoscale zero-valent iron impregnated with clays.

Science.gov (United States)

Shi, Li-Na; Zhou, Yan; Chen, Zuliang; Megharaj, Mallavarapu; Naidu, Ravi

2013-06-01

Clays such as kaolin, bentonite and zeolite were evaluated as support material for nanoscale zero-valent iron (nZVI) to simultaneously remove Cu(2+) and Zn(2+) from aqueous solution. Of the three supported nZVIs, bentonite-supported nZVI (B-nZVI) was most effective in the simultaneous removal of Cu(2+) and Zn(2+) from a aqueous solution containing a 100 mg/l of Cu(2+) and Zn(2+), where 92.9 % Cu(2+) and 58.3 % Zn(2+) were removed. Scanning electronic microscope (SEM) revealed that the aggregation of nZVI decreased as the proportion of bentonite increased due to the good dispersion of nZVI, while energy dispersive spectroscopy (EDS) demonstrated the deposition of copper and zinc on B-nZVI after B-nZVI reacted with Cu(2+) and Zn(2+). A kinetics study indicated that removing Cu(2+) and Zn(2+) with B-nZVI accorded with the pseudo first-order model. These suggest that simultaneous adsorption of Cu(2+)and Zn(2+) on bentonite and the degradation of Cu(2+)and Zn(2+) by nZVI on the bentonite. However, Cu(2+) removal by B-nZVI was reduced rather than adsorption, while Zn(2+) removal was main adsorption. Finally, Cu(2+), Zn(2+), Ni(2+), Pb(2+) and total Cr from various wastewaters were removed by B-nZVI, and reusability of B-nZVI with different treatment was tested, which demonstrates that B-nZVI is a potential material for the removal of heavy metals from wastewaters.

Wastes Characterisation from Foundry Activities on European Level

International Nuclear Information System (INIS)

Andres, I.; Ruiz, C.; Ibanez, R.; Viguri, J.; Irabien, A.

1999-01-01

This work presents The results of the eco toxicological characterisation of 22 defined wastes from steel foundry activities. The wastes have been selected from three processes, steel mill (smelting). sand casting and cleaning and finishing of steel products,with the common characteristics of represent an important industrial activity in the area and generated the wastes considered in this study. The eco toxicological characterisation obtained applying the Spanish regulations on hazardous waste is compared to the hazardous attributions considered by the European Union in order to characterise a waste as hazardous (non hazardous). The results allow to conclude that a acceptable concordance between both methodologies is reached and remark the need to split the broad generic types of wastes given by the Spanish regulation (Eco toxic / non eco toxic) into clearly identifiable specific types of waste

Microbial nitrate removal in biologically enhanced treated coal gasification wastewater of low COD to nitrate ratio by coupling biological denitrification with iron and carbon micro-electrolysis.

Science.gov (United States)

Zhang, Zhengwen; Han, Yuxing; Xu, Chunyan; Ma, Wencheng; Han, Hongjun; Zheng, Mengqi; Zhu, Hao; Ma, Weiwei

2018-04-21

Mixotrophic denitrification coupled biological denitrification with iron and carbon micro-electrolysis (IC-ME) is a promising emerging bioprocess for nitrate removal of biologically enhanced treated coal gasification wastewater (BECGW) with low COD to nitrate ratio. TN removal efficiency in R1 with IC-ME assisted was 16.64% higher than R2 with scrap zero valent iron addition, 23.05% higher than R3 with active carbon assisted, 30.51% higher than R4 with only active sludge addition, 80.85% higher than R5 utilizing single IC-ME as control. Fe 2+ generated from IC-ME decreased the production of N 2 O and enriched more Nitrate-reducing Fe(Ⅱ) oxidation bacteria (NRFOB) Acidovorax and Thiobacillus, which could convert nitrate to nitrogen gas. And the presence of Fe 3+ , as the Fe 2+ oxidation product, could stimulate the growth of Fe(III)-reducing strain (FRB) that indicated by redundancy analysis. Microbial network analysis demonstrated FRB Geothrix had a co-occurrence relationship with other bacteria, revealing its dominant involvement in nitrate removal of BECGW. Copyright © 2018 Elsevier Ltd. All rights reserved.

Synergetic treatment of uranium-bearing waste water with sulfate reducing bacteria and zero-valent iron

International Nuclear Information System (INIS)

Zhou Quanyu; Tan Kaixuan; Zeng Sheng; Liu Dong

2009-01-01

The treatment of uranium-bearing wastewater from uranium mine and using microorganism to treat wastewater were paid much attention to environmental researchers. Based on column experiments, we investigated the potential using sulfate reducing bacteria (SRB) and zero-valent iron (ZVI) to synergetic treat contamination in wastewater such as sulfate, uranium, etc. SRB+ZVI can effectively remove contamination U(VI) and SO 4 2- in wastewater. The removal rate is 99.4% and 86.2% for U(VI) and SO 4 2- , respectively. The pH of wastewater can be basified to neutral. U(VI) and SO 4 2- as electron acceptor of sulfate reducing bacteria are removed by biological reduction. The corrosion of ZVI is benefit to enhance the pH of wastewater, forms anaerobic reducing environment, strengthens survival and metabolism reaction of SRB, and plays a synergetic enhancement. (authors)

Respirable silica dust exposure amongst foundry workers in Gauteng, South Africa: A task-based risk assessment

CSIR Research Space (South Africa)

Khoza, NN

2012-09-01

Full Text Available /m³ respectively in foundry two. The maximum exposure concentration was 0.835 mg/m³ and minimum exposure was 0.010 mg/m³. Data were analysed by using SPSS version 18. The highest exposed occupations were moulders, sand mixers, furnace operators, shake...

Studies on the optimum conditions using acid-washed zero-valent iron/aluminum mixtures in permeable reactive barriers for the removal of different heavy metal ions from wastewater

International Nuclear Information System (INIS)

Han, Weijiang; Fu, Fenglian; Cheng, Zihang; Tang, Bing; Wu, Shijiao

2016-01-01

Highlights: • Acid-washed zero-valent iron and zero-valent aluminum were used in PRBs. • The time that removal efficiencies of heavy metal were above 99.5% can keep 300 h. • Removal mechanism of Cr(VI), Cd 2+ , Ni 2+ , Cu 2+ , and Zn 2+ was discussed. • Heavy metal ions were removed by reduction, adsorption, and co-precipitation. - Abstract: The method of permeable reactive barriers (PRBs) is considered as one of the most practicable approaches in treating heavy metals contaminated surface and groundwater. The mixture of acid-washed zero-valent iron (ZVI) and zero-valent aluminum (ZVAl) as reactive medium in PRBs to treat heavy metal wastewater containing Cr(VI), Cd 2+ , Ni 2+ , Cu 2+ , and Zn 2+ was investigated. The performance of column filled with the mixture of acid-washed ZVI and ZVAl was much better than the column filled with ZVI or ZVAl alone. At initial pH 5.4 and flow rates of 1.0 mL/min, the time that the removal efficiencies of Cr(VI), Cd 2+ , Ni 2+ , Cu 2+ , and Zn 2+ were all above 99.5% can keep about 300 h using 80 g/40 g acid-washed ZVI/ZVAl when treating wastewater containing each heavy metal ions (Cr(VI), Cd 2+ , Ni 2+ , Cu 2+ , and Zn 2+ ) concentration of 20.0 mg/L. Scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS) were used to characterize ZVI/ZVAl before and after reaction and the reaction mechanism of the heavy metal ions with ZVI/ZVAl was discussed.

Bioremediation of piggery slaughterhouse wastewater using the marine protist, Thraustochytrium kinney VAL-B1

Directory of Open Access Journals (Sweden)

María P. Villarroel Hipp

2018-07-01

Full Text Available Industrial wastewaters from pig slaughtering plants (PSPs generated in the slaughtering process could have an environmental impact, if discharged to a receiving water body without any treatment. In this study, a Chilean Thraustochytrid (TH strain, a class of marine protist, was used for the bioremediation of piggery slaughterhouse wastewater (SWW. According to the physicochemical analysis of the residue, it was characterized by an initial chemical oxygen demand (COD of 9610 mg L−1, 18,625 mg L−1 of oil and grease, 1639 mg L−1 of total nitrogen, 149 mg L−1 of total phosphorus, and 82.41 mg L−1 of total iron. Growth studies were conducted to evaluate the growth and biomass production of the strain on residue-based media and its subsequent bioremediation ability. After 5–7 days of fermentation, the results showed that COD of the medium supernatant was reduced by 56.29% (4200 mg L−1, while oil and grease had a significant decrease about 99% (18 mg L−1, and the content of total nitrogen, total phosphorus, and total iron were also decreased by 63.27% (602 mg L−1, 97.55% (3.65 mg L−1 and 60.35% (30.88 mg L−1, respectively. With these results, it was concluded that VAL-B1 can be used for the bioremediation of industrial wastewater from PSPs, and therefore THs could contribute to regulate the environmental pollution. Keywords: Thraustochytrid, Meat-processing industry, Pig slaughtering plant, Environmental pollution, Chemical oxygen demand, Iron

Alpha spectrometric characterization of process-related particle size distributions from active particle sampling at the Los Alamos National Laboratory uranium foundry

Energy Technology Data Exchange (ETDEWEB)

Plionis, Alexander A [Los Alamos National Laboratory; Peterson, Dominic S [Los Alamos National Laboratory; Tandon, Lav [Los Alamos National Laboratory; Lamont, Stephen P [Los Alamos National Laboratory

2009-01-01

Uranium particles within the respirable size range pose a significant hazard to the health and safety of workers. Significant differences in the deposition and incorporation patterns of aerosols within the respirable range can be identified and integrated into sophisticated health physics models. Data characterizing the uranium particle size distribution resulting from specific foundry-related processes are needed. Using personal air sampling cascade impactors, particles collected from several foundry processes were sorted by activity median aerodynamic diameter onto various Marple substrates. After an initial gravimetric assessment of each impactor stage, the substrates were analyzed by alpha spectrometry to determine the uranium content of each stage. Alpha spectrometry provides rapid nondestructive isotopic data that can distinguish process uranium from natural sources and the degree of uranium contribution to the total accumulated particle load. In addition, the particle size bins utilized by the impactors provide adequate resolution to determine if a process particle size distribution is: lognormal, bimodal, or trimodal. Data on process uranium particle size values and distributions facilitate the development of more sophisticated and accurate models for internal dosimetry, resulting in an improved understanding of foundry worker health and safety.

On the relation between primary and eutectic solidification structures in gray iron

International Nuclear Information System (INIS)

Elmquist, L; Sonawane, P A

2012-01-01

The solidification of hypoeutectic gray cast iron starts with the nucleation of primary austenite crystals. Before graphite is nucleated, and the eutectic structure is formed, these crystals start to grow as columnar or equiaxed dendrites. However, very little is known about these dendrites, and especially how they influence the subsequent eutectic structure. Besides, it has previously been shown that the primary solidification structure influences the formation of defects. Shrinkage porosity was found between the dendrites, in the grain boundaries, and the formation of the primary solidification structure was found to influence problems related to metal expansion penetration. Therefore a better understanding about the formation of this structure is of importance. In this work, different inoculants and their influence on the formation of the micro- and macrostructures has been investigated. The inoculants considered are commercially used inoculants, i.e. inoculants used in the foundries, as well as different iron powders. The addition of iron powder is used to promote the primary solidification structure. It is shown that the nucleation of the dendrites is influenced by the amount of iron powder. Secondary dendrite arm spacing is a quantitative measurement in the microstructure related to these dendrites, which in turn depends on the solidification time. Eutectic cell size, on the other hand, is found to depend on secondary dendrite arm spacing. It is shown how the addition of inoculants influences both primary and eutectic solidification structures, and how they are related to each other.

Presence of Siloxanes in the Biogas of a Wastewater Treatment Plant Separation in Condensates and Influence of the Dose of Iron Chloride on its Elimination

Energy Technology Data Exchange (ETDEWEB)

Mariano, García [Empresa Mixta de Aguas Residuales de Alicante, S.A. (EMARASA) (Spain); Daniel, Prats; Arturo, Trapote, E-mail: atj@ua.es [University Institute of Water and Environmental Sciences, University of Alicante (Spain)

2015-12-21

The siloxanes present in the biogas produced during anaerobic digestion damage the mechanism of cogeneration equipment and, consequently, negatively affect the energy valorization process. For this reason, the detection and elimination of these silicon-derived chemical compounds are a priority in the management of cogeneration facilities. In this regard, the objectives of this paper are, firstly, to characterize the siloxanes in the biogas and, secondly, to qualitatively evaluate the influence of the dose of iron chloride on its elimination. The research was performed at the Rincón de León Wastewater Treatment Plant (Alicante, Spain). The outflow biogas of the digesters and of the pressurized gasometers was sampled and analyzed. The results obtained made it possible to demonstrate, firstly, the absence of linear siloxanes and that, of the cyclic siloxanes, the predominant type was decamethylcyclopentasiloxane, and, secondly, that the addition of iron chloride in the digesters significantly reduces the siloxane content in the biogas. Additionally, it was demonstrated that the process of compression of the biogas, with the elimination of condensates, also produces significant reductions in the concentration of siloxanes in the biogas.

Presence of Siloxanes in the Biogas of a Wastewater Treatment Plant Separation in Condensates and Influence of the Dose of Iron Chloride on its Elimination

International Nuclear Information System (INIS)

Mariano, García; Daniel, Prats; Arturo, Trapote

2015-01-01

The siloxanes present in the biogas produced during anaerobic digestion damage the mechanism of cogeneration equipment and, consequently, negatively affect the energy valorization process. For this reason, the detection and elimination of these silicon-derived chemical compounds are a priority in the management of cogeneration facilities. In this regard, the objectives of this paper are, firstly, to characterize the siloxanes in the biogas and, secondly, to qualitatively evaluate the influence of the dose of iron chloride on its elimination. The research was performed at the Rincón de León Wastewater Treatment Plant (Alicante, Spain). The outflow biogas of the digesters and of the pressurized gasometers was sampled and analyzed. The results obtained made it possible to demonstrate, firstly, the absence of linear siloxanes and that, of the cyclic siloxanes, the predominant type was decamethylcyclopentasiloxane, and, secondly, that the addition of iron chloride in the digesters significantly reduces the siloxane content in the biogas. Additionally, it was demonstrated that the process of compression of the biogas, with the elimination of condensates, also produces significant reductions in the concentration of siloxanes in the biogas

Oil quenched malleable iron, the strength of an old material in a “green cast” development and a new future

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Cornelis J. van Ettinger

2010-11-01

Full Text Available Malleable iron lost the interest and the development stopped in the turbulent seventies of tremendous developments of new technologies. The personal computer, emission spectrometer, thermal analysis, cold-box core system and automatic vertical moulding were introduced into the foundry industry. Experience shows that these new technologies do not always match up with malleable iron. Solidification and mould filling simulation programs are not always capable to handle a low carbon equivalent iron like malleable iron. Recent developments show however by using these new technologies and combined with practical experience, it is possible to increase the casting yield of malleable iron to the same level as ductile iron. The mechanical properties, especially the yield strength of malleable iron according to the standard are equivalent to those of ductile iron, however the yield strength of oil quenched malleable iron is significantly higher than that of ductile iron. An extensive investigation is made between ductile iron, air quenched and oil quenched malleable irons based on the properties of more than 350 test bars produced under the same conditions. The results are compared with the existing international standards and discussed. Other properties like fatigue strength and response to surface treatments as induction hardening are also discussed. The costs of malleable iron are reviewed and compared with other ferro alloys. These recent developments in increasing the casting yield, the understanding of the strength, makes malleable iron competitive with ductile iron and cheaper than the first grade of ausferritic ductile iron, or steel qualities. It is possible to design lighter and save weight which is essential in the automotive industry. An example of “green cast” development for typical applications, used in automotive transmissions and engines are shown.

Electrochemical peroxidation as a tool to remove arsenic and copper from smelter wastewater

DEFF Research Database (Denmark)

Gutiérrez, Claudia; Hansen, Henrik K.; Nuñez, Patricio

2010-01-01

Electrochemical peroxidation (ECP) is a method that recently has been applied in the treatment of heavy metal polluted wastewater. This method is based on the anodic dissolution of iron to ferrous ions that reacts with H2O2 to produce tiny particles of ferric oxides. These oxides adsorb metals ef...

Quantification of trace elements and speciation of iron in atmospheric particulate matter

Science.gov (United States)

Upadhyay, Nabin

Trace metal species play important roles in atmospheric redox processes and in the generation of oxidants in cloud systems. The chemical impact of these elements on atmospheric and cloud chemistry is dependent on their occurrence, solubility and speciation. First, analytical protocols have been developed to determine trace elements in particulate matter samples collected for carbonaceous analysis. The validated novel protocols were applied to the determination of trace elements in particulate samples collected in the remote marine atmosphere and urban areas in Arizona to study air pollution issues. The second part of this work investigates on solubility and speciation in environmental samples. A detailed study on the impact of the nature and strength of buffer solutions on solubility and speciation of iron lead to a robust protocol, allowing for comparative measurements in matrices representative of cloud water conditions. Application of this protocol to samples from different environments showed low iron solubility (less than 1%) in dust-impacted events and higher solubility (5%) in anthropogenically impacted urban samples. In most cases, Fe(II) was the dominant oxidation state in the soluble fraction of iron. The analytical protocol was then applied to investigate iron processing by fogs. Field observations showed that only a small fraction (1%) of iron was scavenged by fog droplets for which each of the soluble and insoluble fraction were similar. A coarse time resolution limited detailed insights into redox cycling within fog system. Overall results suggested that the major iron species in the droplets was Fe(1I) (80% of soluble iron). Finally, the occurrence and sources of emerging organic pollutants in the urban atmosphere were investigated. Synthetic musk species are ubiquitous in the urban environment (less than 5 ng m-3) and investigations at wastewater treatment plants showed that wastewater aeration basins emit a substantial amount of these species to

Research experiences on the reuse of industrial waste for concrete production

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Abbà Alessandro

2017-01-01

Full Text Available The aim of this study was to assess the feasibility of concrete production using different kinds of industrial wastes as “recycled aggregate”. The wastes studied in this work were: fly ashes and slags from Electric Arc Furnace (EAF steel plant; foundry sands produced from foundry dies; slags from lead processing; Waelz slags; solid residues from municipal solid waste incineration (MSWI plant (with mass-burning kiln and fluidized bed reactor; sludge from industrial wastewater treatment plants. Good compressive strength (similar to natural concrete was achieved after 28 days of curing by concrete mixtures obtained with the partial replacement (from 7% to 40% by weight of natural aggregates with slags from lead processing, foundry sands, Waelz slags and bottom ashes from MSW incineration. The worst mechanical and leaching behaviours were shown by concrete samples containing EAF fly ashes and sludge from industrial wastewater treatment. For the residues with the best performance, concrete products (kerbs and flat tiles were casted. Their mechanical and leaching characterization has shown that the reuse of these residues for concrete product is feasible.

Studies on the optimum conditions using acid-washed zero-valent iron/aluminum mixtures in permeable reactive barriers for the removal of different heavy metal ions from wastewater

Energy Technology Data Exchange (ETDEWEB)

Han, Weijiang [School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006 (China); South China Institute of Environmental Science, MEP, Guangzhou 510655 (China); Fu, Fenglian, E-mail: fufenglian2006@163.com [School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006 (China); Cheng, Zihang; Tang, Bing; Wu, Shijiao [School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006 (China)

2016-01-25

Highlights: • Acid-washed zero-valent iron and zero-valent aluminum were used in PRBs. • The time that removal efficiencies of heavy metal were above 99.5% can keep 300 h. • Removal mechanism of Cr(VI), Cd{sup 2+}, Ni{sup 2+}, Cu{sup 2+}, and Zn{sup 2+} was discussed. • Heavy metal ions were removed by reduction, adsorption, and co-precipitation. - Abstract: The method of permeable reactive barriers (PRBs) is considered as one of the most practicable approaches in treating heavy metals contaminated surface and groundwater. The mixture of acid-washed zero-valent iron (ZVI) and zero-valent aluminum (ZVAl) as reactive medium in PRBs to treat heavy metal wastewater containing Cr(VI), Cd{sup 2+}, Ni{sup 2+}, Cu{sup 2+}, and Zn{sup 2+} was investigated. The performance of column filled with the mixture of acid-washed ZVI and ZVAl was much better than the column filled with ZVI or ZVAl alone. At initial pH 5.4 and flow rates of 1.0 mL/min, the time that the removal efficiencies of Cr(VI), Cd{sup 2+}, Ni{sup 2+}, Cu{sup 2+}, and Zn{sup 2+} were all above 99.5% can keep about 300 h using 80 g/40 g acid-washed ZVI/ZVAl when treating wastewater containing each heavy metal ions (Cr(VI), Cd{sup 2+}, Ni{sup 2+}, Cu{sup 2+}, and Zn{sup 2+}) concentration of 20.0 mg/L. Scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS) were used to characterize ZVI/ZVAl before and after reaction and the reaction mechanism of the heavy metal ions with ZVI/ZVAl was discussed.

Producción de hierros nodulares ferríticos directamente de fundición partiendo de chatarra de acero de alto manganeso // Production of ferrítics nodular irons directly from foundry leaving of high manganese scrap steel

Directory of Open Access Journals (Sweden)

C. DeFranch

1999-07-01

developed with the help of chlorine,oxygen, sulfates, iron oxide, and processes with the use of ovens to the hole.In this work the elimination of the manganese by means of the use of iron oxide, Sulfate of sodium, and PVC. it has beeninvestigated, arriving to feasible solutions for the production of this iron type.The first of the three methods has demonstrated to be since the most feasible the second the content of sulfur it increases in thebathroom, requiring a previous desulfuración to the esferoidización treatment and the third of the methods remove a greatquantity of harmful gases; what would need of a great investment as for extractors and processors of these gases.The critical factors in the process that uses iron oxide for the elimination of the manganese are: temperature, chemicalcomposition of the bathroom and present elements in the scum With the same one eliminations of the manganese have beenachieved of until 80% of the initial content and foundries ferríticas with elongations of until 23%.Key words: Iron nodular, foundry.

Costs Analysis of Iron Casts Manufacturing

Directory of Open Access Journals (Sweden)

S. Kukla

2012-04-01

Full Text Available The article presents the issues of costs analysis of iron casts manufacturing using automated foundry lines. Particular attention was paid to departmental costs, conversion costs and costs of in-plant transport. After the Pareto analysis had been carried out, it was possible to set the model area of the process and focus on improving activities related to finishing of a chosen group of casts. In order to eliminate losses, the activities realised in this domain were divided into activities with added value, activities with partially added value and activities without added value. To streamline the production flow, it was proposed to change the location of workstations related to grinding, control and machining of casts. Within the process of constant improvement of manufacturing processes, the aspect of work ergonomics at a workstation was taken into account. As a result of the undertaken actions, some activities without added value were eliminated, efficiency was increased and prime costs of manufacturing casts with regard to finishing treatment were lowered.

Comparative Analysis of the Thermal Insulation of Traditional and Newly Designed Protective Clothing for Foundry Workers

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Iwona Frydrych

2016-09-01

Full Text Available An objective of the undertaken research was checking the applicability of aluminized basalt fabrics for the production of clothing for foundry workers. The results of flammability, the resistance to contact, convective and radiation heat, as well as the resistance to big molten metal splashes confirmed the thesis of applicability of the packages with the use of aluminized basalt fabric content for the assumed purpose; therefore, such protective clothing was produced. Thermal comfort of foundry workers is very important and related to many factors, i.e., the structure of the protective clothing package, the number of layers, their thickness, the distance between the body and appropriate underwear. In the paper, a comparison of the results of thermal insulation measurement of two kinds of protective clothing is presented: the traditional one made of aluminized glass fabrics and the new one made of aluminized basalt fabrics. Measurements of clothing thermal insulation were conducted using a thermal manikin dressed in the protective clothing and three kinds of underwear products covering the upper and lower part of the manikin.

Energy conservation in flame-heated hearth furnaces in aluminium foundries. Pt. 1

Energy Technology Data Exchange (ETDEWEB)

Moser, R

1981-01-01

There are two fields for energy saving: The aluminium foundries obtain the electrolytic metal in liquid form and therefore also excessive heat. This must be used. The furnaces must be designed and operated so that they use as little energy as possible. Both subjects are investigated by considering 59 existing plants in Europe. They are compared regarding energy consumption and heat balance. A series of possibilities for improved use of fuel, such as improvement of the burner setting, automatic regulation of excess air and use of combustion with enriched oxygen supply are given.

Radiometric measurement techniques in metallurgy and foundry technology

International Nuclear Information System (INIS)

1990-01-01

The contributions contain informations concerning the present state and development of radiometric measurement techniques in metallurgy and foundry technology as well as their application to the solution of various problems. The development of isotope techniques is briefly described. Major applications of radiometric equipment in industrial measurement are presented together with the use of isotopes to monitor processes of industrial production. This is followed by a short description of numerous laboratory-scale applications. Another contribution deals with fundamental problems and methods of moisture measurement by neutrons. A complex moisture/density measurement device the practical applicability of which has been tested is described here. Possibilities for clay determination in used-up moulding materials are discussed in a further contribution. The clay content can be determined by real-time radiometric density measurement so that the necessary moisture or addition of fresh sand can be controlled. (orig.) With 20 figs., 9 tabs., 178 refs [de

A Production Planning Model for Make-to-Order Foundry Flow Shop with Capacity Constraint

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Xixing Li

2017-01-01

Full Text Available The mode of production in the modern manufacturing enterprise mainly prefers to MTO (Make-to-Order; how to reasonably arrange the production plan has become a very common and urgent problem for enterprises’ managers to improve inner production reformation in the competitive market environment. In this paper, a mathematical model of production planning is proposed to maximize the profit with capacity constraint. Four kinds of cost factors (material cost, process cost, delay cost, and facility occupy cost are considered in the proposed model. Different factors not only result in different profit but also result in different satisfaction degrees of customers. Particularly, the delay cost and facility occupy cost cannot reach the minimum at the same time; the two objectives are interactional. This paper presents a mathematical model based on the actual production process of a foundry flow shop. An improved genetic algorithm (IGA is proposed to solve the biobjective problem of the model. Also, the gene encoding and decoding, the definition of fitness function, and genetic operators have been illustrated. In addition, the proposed algorithm is used to solve the production planning problem of a foundry flow shop in a casting enterprise. And comparisons with other recently published algorithms show the efficiency and effectiveness of the proposed algorithm.

Risk assessment in a foundry unit by energy trace and barrier analysis method (ETBA

Directory of Open Access Journals (Sweden)

S.A. Ayati

2010-01-01

Full Text Available Background and aimsAs a Development of Industrial process, human, environment,equipment, material and validity of system has been exposed to hazardous conditions. Regards of32.3 percent of occupations in industries, this study focused on risk assessment of foundry unit byenergy trace and barrier analysis (ETBA method and presented approaches to control of accident.Methodsthe recent study is as a case study one to risk assessment in a foundry unit in Qazvinindustrial city in1387. In this study risks were founded by ETBA method and evaluated by MILSTD-882B. Data were collected by direct observations, interview with workers and supervisorand engineers, walking-talking through method, documents investigation of operationalprocessors, preventive maintenances, equipment technical properties, accidental and medicaldocuments. Finally ETBA worksheets completed.Findingstotally 154 risks has been found. 40 from total are been unacceptable risk, 68unfavorable and also 46 acceptable but with remediation action. Casting workshop had risks morethan other workshops (with 74 identified risks.Potential and heat energies were founded as mosthazardous energies, with respectively 51 and 38 risk cases.ConclusionThis study recommended to be done actions for identification and control risk,such as: safety training, occupation training, preventive maintenance, contract safety, safetycommunication and safety audit group.

Response of anaerobic granular sludge to iron oxide nanoparticles and multi-wall carbon nanotubes during beet sugar industrial wastewater treatment.

Science.gov (United States)

Ambuchi, John J; Zhang, Zhaohan; Shan, Lili; Liang, Dandan; Zhang, Peng; Feng, Yujie

2017-06-15

The accelerated use of iron oxide nanoparticles (IONPs) and multi-wall carbon nanotubes (MWCNTs) in the consumer and industrial sectors has triggered the need to understand their potential environmental impact. The response of anaerobic granular sludge (AGS) to IONPs and MWCNTs during the anaerobic digestion of beet sugar industrial wastewater (BSIW) was investigated in this study. The IONPs increased the biogas and subsequent CH 4 production rates in comparison with MWCNTs and the control samples. This might be due to the utilization of IONPs and MWCNTs as conduits for electron transfer toward methanogens. The MWCNTs majorly enriched the bacterial growth, while IONP enrichment mostly benefitted the archaea population. Furthermore, scanning electron microscopy and confocal laser scanning microscopy revealed that AGS produced extracellular polymeric substances, which interacted with the IONPs and MWCNTs. This provided cell protection and prevented the nanoparticles from piercing through the membranes and thus cytotoxicity. The results provide useful information and insights on the adjustment of anaerobic microorganisms to the natural complex environment based on nanoparticles infiltration. Copyright © 2017 Elsevier Ltd. All rights reserved.

Value-Chain Dynamics of the West Point Foundry, 1817-1911: A Historical Case Analysis in Marketing

Science.gov (United States)

Petkus, Ed, Jr.

2013-01-01

This case provides the opportunity for students to explore marketing and value/supply-chain dynamics in a unique historical context. The West Point Foundry (WPF), located in Cold Spring, New York, was one of the most important manufacturing ventures in the United States from 1817 to 1911. The case outlines the supply-chain details of the WPF as…

How partial nitrification could improve reclaimed wastewater transport in long pipes.

Science.gov (United States)

Delgado, S; Alvarez, M; Rodríguez-Gómez, L E; Elmaleh, S; Aguiar, E

2001-01-01

Reclaimed wastewater transport is studied in a concrete-lined cast iron pipe, where a nitrification-denitrification process occurs. The pipe is part of the Reuse System of Reclaimed Wastewater of South Tenerife (Spain), 0.6 m in diameter and 61 km long. In order to improve wastewater quality, at 10 km from the inlet there is injection of fresh water saturated in dissolved oxygen (DO), after which a fast nitrification process usually appears (less than two hours of space time). The amount of oxidized nitrogen compounds produced varies between 0.8 and 4.4 mg/l NOx(-)-N. When DO has disappeared, a denitrification process begins. The removal of nitrite is complete at the end of the pipe, whereas the nitrate does not disappear completely, leaving a concentration of about 0.4-0.5 mg/l. For a COD/NOx(-)-N ratio higher than 5, a first order nitrification rate in NOx(-)-N has resulted, with the constant k20 = 0.079 h-1, for a NOx(-)-N concentration range of 0.8-4.4 mg/l. Finally the following temperature dependency for the first order denitrification rate constant has been found: k = k20 x 1 x 15T-20. Although nitrogen could be used as nutrient in the agricultural reuse, its removal from reclaimed wastewater could be useful in order to diminish the chlorine needs for reclaimed wastewater disinfection.

Vegetable coagulants as alternative for treatment of wastewater in Mexico

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Servando López-León

2017-11-01

Full Text Available This review addresses the various properties of natural coagulants, water, the chemical substance essential for life and the ideal solvent for a large number of compounds, it is commonly used with domestic, commercial and industrial purposes. After its use, it presents sewage to be retired before use it once again. To remove pollutant, water is subject to different physical, chemical and biological processes. Here, the clarification process uses aluminum and iron materials to remove the solids present; these materials are reported as health hazardous and toxic. In Mexico, regulatory frame work stablish that treated wastewater should do not exceed 0.2 mg/L of aluminum even though has been reported an increased risk of Alzheimer's in populations when water exceeds 0.1 mg/L. Natural coagulants have showed coagulation properties when are used in the clarification process, proven its advantages over traditional ones; such as low cost, good coagulant properties and safe health and non-toxic properties. Here, we enlist some vegetable species as alternatives to the traditional based on aluminum and iron. Additionally, these species are known to have origins on Mexico or being present extensively in the territory, making possible to think about them as alternative coagulants in the clarification process of the wastewater treatment process.

Characterization and extraction of gold contained in foundry industrial wastes; Caracterizacion y extraccion de oro contenido en matrices de desechos industriales de fundicion

Energy Technology Data Exchange (ETDEWEB)

Vite T, J; Vite T, M; Diaz C, A; Carreno de Leon, C [Instituto Nacional de Investigaciones Nucleares, Depto. de Estudios del Ambiente, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

1999-07-01

Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

Post-treatment of molasses wastewater by electrocoagulation and process optimization through response surface analysis.

Science.gov (United States)

Tsioptsias, C; Petridis, D; Athanasakis, N; Lemonidis, I; Deligiannis, A; Samaras, P

2015-12-01

Molasses wastewater is a high strength effluent of food industry such as distilleries, sugar and yeast production plants etc. It is characterized by a dark brown color and exhibits a high content in substances of recalcitrant nature such as melanoidins. In this study, electrocoagulation (EC) was studied as a post treatment step for biologically treated molasses wastewater with high nitrogen content obtained from a baker's yeast industry. Iron and copper electrodes were used in various forms; the influence and interaction of current density, molasses wastewater dilution, and reaction time, on COD, color, ammonium and nitrate removal rates and operating cost were studied and optimized through Box Behnken's response surface analysis. Reaction time varied from 0.5 to 4 h, current density varied from 5 to 40 mA/cm(2) and dilution from 0 to 90% (v/v expressed as water concentration). pH, conductivity and temperature measurements were also carried out during each experiment. From preliminary experiments, it was concluded that the application of aeration and sample dilution, considerably influenced the kinetics of the process. The obtained results showed that COD removal varied between 10 and 54%, corresponding to an operation cost ranging from 0.2 to 33 euro/kg COD removed. Significant removal rates were obtained for nitrogen as nitrate and ammonium (i.e. 70% ammonium removal). A linear relation of COD and ammonium to the design parameters was observed, while operation cost and nitrate removal responded in a curvilinear function. A low ratio of electrode surface to treated volume was used, associated to a low investment cost; in addition, iron wastes could be utilized as low cost electrodes i.e. iron fillings from lathes, aiming to a low operation cost due to electrodes replacement. In general, electrocoagulation proved to be an effective and low cost process for biologically treated molasses-wastewater treatment for additional removal of COD and nitrogen content and

Process principles for minimisation of hydrogen sulphate concentration in digester gas by means of iron salts. Verfahrensgrundsaetze zur Minimierung der Schwefelwasserstoffkonzentration im Faulgas mit Eisensalzen

Energy Technology Data Exchange (ETDEWEB)

Stachowske, M.

1991-01-01

The paper presents the results of studies in which different iron salts were employed for the specific purpose of minimising hydrogen sulphide as a component of digester gas. The studies on H[sub 2]S minimisation in digester gas by means of iron salt were performed on untreated sludge from municipal wastewater purification and on wastewater with a heavy organic load from a slaughterhouse. The results are complemented by fundamental studies for clarifying the formation of the digester gas components CH[sub 4] and H[sub 2]S. (orig./EF)

Photocatalytic Iron Oxide Micro-Swimmers for Environmental Remediation

Science.gov (United States)

Richard, Cynthia; Simmchen, Juliane; Eychmüller, Alexander

2018-05-01

Harvesting energy from photochemical reactions has long been studied as an efficient means of renewable energy, a topic that is increasingly gaining importance also for motion at the microscale. Iron oxide has been a material of interest in recent studies. Thus, in this work different synthesis methods and encapsulation techniques were used to try and optimize the photo-catalytic properties of iron oxide colloids. Photodegradation experiments were carried out following the encapsulation of the nanoparticles and the Fenton effect was also verified. The end goal would be to use the photochemical degradation of peroxide to propel an array of swimmers in a controlled manner while utilizing the Fenton effect for the degradation of dyes or waste in wastewater remediation.

[Complex technology for water and wastewater disinfection and its industrial realization in prototype unit].

Science.gov (United States)

Arakcheev, E N; Brunman, V E; Brunman, M V; Konyashin, A V; Dyachenko, V A; Petkova, A P

Usage of complex automated electrolysis unit for drinking water disinfection and wastewater oxidation and coagulation is scoped, its ecological and energy efficiency is shown. Properties of technological process of anolyte production using membrane electrolysis of brine for water disinfection in municipal pipelines and potassium ferrate production using electrochemical dissolution of iron anode in NaOH solution for usage in purification plants are listed. Construction of modules of industrial prototype for anolyte and ferrate production and applied aspects of automation of complex electrolysis unit are proved. Results of approbation of electrolytic potassium ferrate for drinking water disinfection and wastewater, rain water and environmental water oxidation and coagulation are shown.

Chemical coagulants and Moringa oleifera seed extract for treating concrete wastewater

Directory of Open Access Journals (Sweden)

Heber Martins de Paula

2016-01-01

Full Text Available Wastewater from concrete plants has a high pH and a high concentration of suspended solids, necessitating treatment before reuse or discharge into the environment. The objective of this study is to evaluate the efficiency of two chemical coagulants, aluminum sulfate (Al2(SO43 and iron chloride (FeCl3, and a natural coagulant, Moringa oleifera (MO, all in their soluble forms, in the treatment of wastewater from concrete plants. To this end, the efficiencies of the three coagulants, in combinations with different proportions, were tested. The quality parameters of the wastewater obtained after the treatments were compared to the limit values for non-potable water. The use of coagulants in their soluble form potentiates their effect, especially when preparing the MO extract, i.e., greater amounts of the protein responsible for the coagulation is extracted. A mixture with MO and Al2(SO43 in a 20:80 proportion showed the best results, with 97.5% of the turbidity removed at 60 min. of sedimentation, allowing the treated water to be used for washing vehicles and flushing toilets. The FeCl3 treatment produced a high concentration of chlorides, which could cause corrosion problems, and is therefore not recommended for concrete wastewater treatment.

Treatment of oilfield wastewater by combined process of micro-electrolysis, Fenton oxidation and coagulation.

Science.gov (United States)

Zhang, Zhenchao

2017-12-01

In this study, a combined process was developed that included micro-electrolysis, Fenton oxidation and coagulation to treat oilfield fracturing wastewater. Micro-electrolysis and Fenton oxidation were applied to reduce chemical oxygen demand (COD) organic load and to enhance organic components gradability, respectively. Orthogonal experiment were employed to investigate the influence factors of micro-electrolysis and Fenton oxidation on COD removal efficiency. For micro-electrolysis, the optimum conditions were: pH, 3; iron-carbon dosage, 50 mg/L; mass ratio of iron-carbon, 2:3; reaction time, 60 min. For Fenton oxidation, a total reaction time of 90 min, a H 2 O 2 dosage of 12 mg/L, with a H 2 O 2 /Fe 2+ mole ratio of 30, pH of 3 were selected to achieve optimum oxidation. The optimum conditions in coagulation process: pH, cationic polyacrylamide dosage, mixing speed and time is 4.3, 2 mg/L, 150 rpm and 30 s, respectively. In the continuous treatment process under optimized conditions, the COD of oily wastewater fell 56.95%, 46.23%, 30.67%, respectively, from last stage and the total COD removal efficiency reached 83.94% (from 4,314 to 693 mg/L). In the overall treatment process under optimized conditions, the COD of oily wastewater was reduced from 4,314 to 637 mg/L, and the COD removal efficiency reached 85.23%. The contribution of each stage is 68.45% (micro-electrolysis), 24.07% (Fenton oxidation), 7.48% (coagulation), respectively. Micro-electrolysis is the uppermost influencing process on COD removal. Compared with the COD removal efficiency of three processes on raw wastewater under optimized conditions: the COD removal efficiency of single micro-electrolysis, single Fenton oxidation, single coagulation is 58.34%, 44.88% and 39.72%, respectively. Experiments proved the effect of combined process is marvelous and the overall water quality of the final effluent could meet the class III national wastewater discharge standard of petrochemical industry of China

Treatment of textile wastewater by a hybrid electrocoagulation/nanofiltration process.

Science.gov (United States)

Aouni, Anissa; Fersi, Cheïma; Ben Sik Ali, Mourad; Dhahbi, Mahmoud

2009-09-15

Untreated effluents from textile industries are usually highly coloured and contain a considerable amount of contaminants and pollutants. Stringent environmental regulation for the control of textile effluents is enforced in several countries. Previous studies showed that many techniques have been used for the treatment of textile wastewater, such as adsorption, biological treatment, oxidation, coagulation and/or flocculation, among them coagulation is one of the most commonly used techniques. Electrocoagulation is a process consisting in creating metallic hydroxide flocks within the wastewater by the electrodissolution of soluble anodes, usually made of iron or aluminium. This method has been practiced for most of the 20th century with limited success. In recent years, however, it started to regain importance with the progress of the electrochemical processes and the increase in environmental restrictions in effluent wastewater. This paper examines the use of electrocoagulation treatment process followed by nanofiltration process of a textile effluent sample. The electrocoagulation process was studied under several conditions such as various current densities and effect of experimental tense. Efficiencies of COD and turbidity reductions and colour removal were studied for each experiment. The electrochemical treatment was indented primarily to remove colour and COD of wastewater while nanofiltration was used to further improve the removal efficiency of the colour, COD, conductivity, alkalinity and total dissolved solids (TDS). The experimental results, throughout the present study, have indicated that electrocoagulation treatment followed by nanofiltration processes were very effective and were capable of elevating quality of the treated textile wastewater effluent.

Passivation process and the mechanism of packing particles in the Fe0/GAC system during the treatment of ABS resin wastewater.

Science.gov (United States)

Lai, Bo; Zhou, Yuexi; Wang, Juling; Zhang, Yunhong; Chen, Zhiqiang

2014-01-01

This study provides mechanistic insights into the passivation of the packing particles during the treatment of acrylonitrile-butadiene-styrene (ABS) resin wastewater by the Fe0/GAC system. The granular-activated carbon (GAC) and iron chippings (Fe0) were mixed together with a volumetric ratio of 1:1. GAC has a mean particle size of approximately 3-5 mm, a specific surface of 748 m2 g(-1), a total pore volume of 0.48 mL g(-1) and a bulk density of 0.49 g cm(-3). The iron chippings have a compact and non-porous surface morphology. The results show that the packing particles in the Fe0/GAC system would lose their activity because the removal of TOC and PO4(3-) for ABS resin wastewater could not carried out by the Fe0/GAC system after 40 days continuous running. Meanwhile, the availability of O2 and intrinsic reactivity of Fe0 play a key role on the form of passive film with different iron oxidation states. The passive film on the surface of iron chippings was formed by two phases: (a) local corrosion phase (0-20 d) and (b) co-precipitation phase (20-40 d), while that of GAC was mainly formed by the co-precipitation of corrosion products with SO4(2-) and PO4(3-) because SO4(2-) and PO4(3-) would not easily reach the Fe0 surface. Therefore, in order to avoid the occurrence of filler passivation, high concentrations of SO4(2-) and PO4(3-) in wastewater should be removed before the treatment process of the Fe/GAC system.

Iron Intermetallic Phases in the Alloy Based on Al-Si-Mg by Applying Manganese

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Podprocká R.

2017-09-01

Full Text Available Manganese is an effective element used for the modification of needle intermetallic phases in Al-Si alloy. These particles seriously degrade mechanical characteristics of the alloy and promote the formation of porosity. By adding manganese the particles are being excluded in more compact shape of “Chinese script” or skeletal form, which are less initiative to cracks as Al5FeSi phase. In the present article, AlSi7Mg0.3 aluminium foundry alloy with several manganese content were studied. The alloy was controlled pollution for achieve higher iron content (about 0.7 wt. % Fe. The manganese were added in amount of 0.2 wt. %, 0.6 wt. %, 1.0 wt. % and 1.4 wt. %. The influence of the alloying element on the process of crystallization of intermetallic phases were compared to microstructural observations. The results indicate that increasing manganese content (> 0.2 wt. % Mn lead to increase the temperature of solidification iron rich phase (TAl5FeSi and reduction this particles. The temperature of nucleation Al-Si eutectic increase with higher manganese content also. At adding 1.4 wt. % Mn grain refinement and skeleton particles were observed.

SYNBIOCHEM Synthetic Biology Research Centre, Manchester – A UK foundry for fine and speciality chemicals production

Directory of Open Access Journals (Sweden)

Le Feuvre RA

2016-12-01

Full Text Available The UK Synthetic Biology Research Centre, SYNBIOCHEM, hosted by the Manchester Institute of Biotechnology at the University of Manchester is delivering innovative technology platforms to facilitate the predictable engineering of microbial bio-factories for fine and speciality chemicals production. We provide an overview of our foundry activities that are being applied to grand challenge projects to deliver innovation in bio-based chemicals production for industrial biotechnology.

Reduction of COD in wastewater from an organized tannery industrial region by Electro-Fenton process

International Nuclear Information System (INIS)

Kurt, Ugur; Apaydin, Omer; Gonullu, M. Talha

2007-01-01

Advanced oxidation processes (AOPs) have led the way in the treatment of aqueous waste and are rapidly becoming the chosen technology for many applications. In this paper, COD reduction potential of leather tanning industry wastewaters by Electro-Fenton (EF) oxidation, as one of the AOPs, was experimentally evaluated. The wastewater sample was taken from an outlet of an equalization basin in a common treatment plant of an organized tannery industrial region in Istanbul, Turkey. Treatment of the wastewater was carried out by an electrochemical batch reactor equipped with two iron electrodes, which were connected parallel to each other. The oxidation process was studied for optimization of H 2 O 2 and the electricity consumptions were observed at different contact times under different pH conditions (3.0, 5.0 and 7.2). In each case, electricity consumption for decreased COD mass was estimated. In this process, COD was reduced by 60-70% within 10 min. By taking into consideration the local sewerage discharge limit, applicability of EF process for the tannery wastewaters was evaluated

Reduction of COD in wastewater from an organized tannery industrial region by Electro-Fenton process

Energy Technology Data Exchange (ETDEWEB)

Kurt, Ugur [Yildiz Technical University, Environmental Engineering Department, 34349 Istanbul (Turkey)]. E-mail: ukurt@yildiz.edu.tr; Apaydin, Omer [Yildiz Technical University, Environmental Engineering Department, 34349 Istanbul (Turkey)]. E-mail: apaydin@yildiz.edu.tr; Gonullu, M. Talha [Yildiz Technical University, Environmental Engineering Department, 34349 Istanbul (Turkey)]. E-mail: gonul@yildiz.edu.tr

2007-05-08

Advanced oxidation processes (AOPs) have led the way in the treatment of aqueous waste and are rapidly becoming the chosen technology for many applications. In this paper, COD reduction potential of leather tanning industry wastewaters by Electro-Fenton (EF) oxidation, as one of the AOPs, was experimentally evaluated. The wastewater sample was taken from an outlet of an equalization basin in a common treatment plant of an organized tannery industrial region in Istanbul, Turkey. Treatment of the wastewater was carried out by an electrochemical batch reactor equipped with two iron electrodes, which were connected parallel to each other. The oxidation process was studied for optimization of H{sub 2}O{sub 2} and the electricity consumptions were observed at different contact times under different pH conditions (3.0, 5.0 and 7.2). In each case, electricity consumption for decreased COD mass was estimated. In this process, COD was reduced by 60-70% within 10 min. By taking into consideration the local sewerage discharge limit, applicability of EF process for the tannery wastewaters was evaluated.

Optimization of Aqueous Phenol Treatment with Persulfate in the Presence of Iron

Directory of Open Access Journals (Sweden)

somayeh shahsavan

2016-01-01

Full Text Available Phenolic compounds are among the priority pollutants due to their adverse effects on human health and other living organisms. Advanced Oxidation Processes (AOPs offer promising prospects for the removal of pollutants in water and wastewater due to their high efficiency as well as acceptable health and environmental effects. Persulfate, especially when used with iron, is far stronger than many other oxidants with respect to oxidation properties since it produces sulfate radicals which create a higher oxidation potential. In this research, efforts have been made to achieve the best conditions for phenol removal from aqueous environments by activating persulfate with iron ions. The experimental design was accomplished using the Taguchi statistical method and the Minitab 16 software. For the purposes of this study, four factors, each with five levels, were considered to determine the optimal conditions for phenol removal. The optimum conditions for phenol removal by integrated persulfate/iron ions were found to comprise a contact time of 120 minutes, a persulfate/iron molar ratio of 5/4, and PH=3. Phenol removal efficiencies of 94.93%±0.708 and 58.21%±0.675 were obtained under the optimum conditions for the experimental minimum (50 mg/l and maximum (750 mg/l phenol concentrations, respectively. The results revealed that among the parameters affecting the process, environmental pH with 54.80% and persulfate concentration with 11.05% have the highest and lowest effects, respectively. It is expected that this process is also capable of removing phenol from industrial wastewaters with removal efficiencies in the range of 59‒95%.

Research on the treatment of phosphoric wastewater by ultrasound-assisted microelectrolysis method.

Science.gov (United States)

Yang, Hui; Xue, Jian-Jun; Wang, Ling; Wang, Zhao-Wei; Ling, Shi-Sheng; Kong, Ling-Guo; Chen, Yu-Lan

2012-01-01

In this research work, ultrasound was introduced to the microelectrolysis (ME) method to improve the treatment efficiency for phosphoric wastewater. The effects of treatment time, Fe/C ratio (v/v) and iron filings dosage on the efficiency of phosphorus removal from wastewater with different initial pH values were investigated. The results showed that the phosphorus removal efficiency by the ME method was significantly enhanced in the presence of ultrasound. The maximum removal rate of phosphorus (RRP) for the wastewater with an initial pH value of 4.0 was 92.4% after 60 min of treatment when the Fe/C and Fe/H2O volume ratio were 2/1 and 1/10, respectively. The reaction kinetics analysis indicated that the phosphorus degradation processes for the ultrasonic and ME methods as well as the ultrasonically assisted ME method (UME) were in accordance with the pseudo-first-order kinetic model. The synergetic effect of the combined ultrasound and ME method for phosphorus removal was also studied by reaction kinetics analysis.

Waste Foundry Sand Usage for Building Material Production: A First Geopolymer Record in Material Reuse

Directory of Open Access Journals (Sweden)

Neslihan Doğan-Sağlamtimur

2018-01-01

Full Text Available In order to bring a solution to the problem of waste foundry sand (WFS in the foundry sector and achieve its reuse, geopolymer building material (as a cementless technology was produced from the WFS for the first time in the literature in this study. The physical and mechanical characteristics of this material were determined. In the first part of the experimental step, the sieve analysis, loose/tight unit weight, and loss of ignition of the WFS were obtained as well as the ultimate analysis. In the second step, the water absorption percentage, porosity, unit weight, and compressive strength tests were conducted on the WFS-based geopolymer specimens activated by chemical binders (sodium hydroxide: NaOH and sodium silicate: Na2SiO3. As the unit weights of all the produced samples were lower than 1.6 g/cm3, they may be considered as lightweight building materials. The minimum compressive strength value for building wall materials was accepted as 2.5 MPa by national standards. In this study, the maximum compressive strength value was measured as 12.3 MPa for the mixture incorporation of 30% Na2SiO3 at the curing temperature of 200°C in 28 days. It was concluded that this geopolymer material is suitable for using as a building wall material.

Techno-economic analysis of resource recovery technologies for wastewater treatment plants

DEFF Research Database (Denmark)

Boiocchi, Riccardo; Matafome, Beatriz; Loureiro da Costa Lira Gargalo, Carina

2017-01-01

resource-recovery treatment units: (a) a chemical precipitation process, for recovery of iron phosphate fertilizer; (b) the Exelys technology, for increased biogas production; and, (c) the Phosnix technology, for recovery of struvite fertilizer. Seven upgrade strategies/flowsheets employing different...... upgrading combinations involving chemical precipitation and Exelys technologies were not found economical for the given plant. Sensitivity analyses on the economic evaluation criteria have demonstrated that the results obtained are robust against uncertainties in influent wastewater characteristics...

Chromium fate in constructed wetlands treating tannery wastewaters.

Science.gov (United States)

Dotro, Gabriela; Palazolo, Paul; Larsen, Daniel

2009-06-01

Nine experimental wetlands were built to determine chromium partitioning inside systems treating tannery wastewaters. Results showed 5-day biochemical oxygen demand and chromium removals of 95 to 99% and 90 to 99%, respectively. The majority of chromium was found in association with media (96 to 98%), followed by effluents (2.9 to 3.9%), and the least was found in plant parts (0.1%). Chemical speciation modeling of solutions and scanning electron microscope analysis suggest two potential chromium removal mechanisms--sorption/coprecipitation with iron hydroxides or oxyhydroxides and biomass sorption. The release of the majority of chromium in the iron- and organic-bound phases during sequential extractions supports the proposed dominant removal mechanisms. The use of a mixture of peat and gravel resulted in lower removal efficiencies and stronger partitioning in organic phases during sequential extractions. Chromium was efficiently removed by wetlands, retained through chemical and biological processes. Future research will focus on further exploring removal mechanisms and proposing management strategies for the chromium-containing wetland media.

Oxidation of organic compounds in wastewater from the humid processing of coffee berries

International Nuclear Information System (INIS)

Goncalves, Maraisa; Guerreiro, Mario Cesar; Oliveira, Luiz Carlos Alves; Rocha, Cristian Luciana da

2008-01-01

Materials based on pure iron oxide and impregnated with niobia (Nb 2 O 5 ) were prepared. Their catalytic activities were tested on the oxidation of compounds present in the wastewater from the processing of coffee berries. Particularly caffeine and catechol were tested. The oxidation reactions were carried out with the following systems: UV/H 2 O 2 ; photo-Fenton and heterogeneous Fenton. All materials were characterized with X-ray diffraction, Moessbauer and infrared spectroscopy. Iron was mainly in the forms of goethite and maghemite. The oxidation kinetics were monitored by UV-vis and the oxidation products were monitored by mass spectrometry. The photo-Fenton reaction presented highest oxidation efficiency, removing 98% of all caffeine and catechol contents. (author)

Production of High-purity Magnetite Nanoparticles from a Low-grade Iron Ore via Solvent Extraction

Energy Technology Data Exchange (ETDEWEB)

Suh, Yong Jae; Kil, Dae Sup; Jang, Hee Dong [Korea Institute of Geoscience and Mineral Resources, Daejeon (Korea, Republic of); Do, Thi May [Korea University of Science and Technology, Daejeon (Korea, Republic of); Cho, Kuk [Pusan National University, Busan (Korea, Republic of)

2015-02-15

We produced magnetite nanoparticles (MNPs) and a Mg-rich solution as a nano-adsorbent and a coagulant for water treatment, respectively, using a low-grade iron ore. The ore was leached with aqueous hydrochloric acid and its impurities were removed by solvent extraction of the leachate using tri-n-butyl phosphate as an extractant. The content of Si and Mg, which inhibit the formation of MNPs, was reduced from 10.3 wt% and 15.5 wt% to 28.1 mg/L and < 1.4 mg/L, respectively. Consequently, the Fe content increased from 68.6 wt% to 99.8 wt%. The high-purity Fe{sup 3+} solution recovered was used to prepare 5-15-nm MNPs by coprecipitation. The wastewater produced contained a large amount of Mg{sup 2+} and can be used to precipitate struvite in sewage treatment. This process helps reduce the cost of both sewage and iron-ore-wastewater treatments, as well as in the economic production of the nano-adsorbent.

Synthesis of Poly(hydroxamic Acid-Poly(amidoxime Chelating Ligands for Removal of Metals from Industrial Wastewater

Directory of Open Access Journals (Sweden)

M. R. Lutfor

2011-01-01

Full Text Available Synthesis of poly(hydroxamic acid-poly(amidoxime chelating ligands were carried out from poly(methyl acrylate-co-acrylonitrile grafted sago starch and hydroxylamine in alkaline medium. The binding property of metal ions was performed and maximum sorption capacity of the copper was 3.20 mmol/ g and the rate of exchange of some metals was faster, i.e. t½ ≈ 7 min (average. Two types of wastewater containing chromium, zinc, nickel, copper and iron, etc. were used and the heavy metal recovery was found to be highly efficient, about 99% of the metals could be removed from the metal plating wastewater.

Environmental characterization foundry sands used in sanitary landfills; Caracterizacao ambiental de areias descartadas de fundicao utilizadas na cobertura de residuos em aterros sanitarios

Energy Technology Data Exchange (ETDEWEB)

Domingues, L.G.F.; Ferreira, G.C.S.; Pires, M.S.G.; Teixeira, I.; Carnin, R.; Sarro, W.S., E-mail: lucienegferrari@gmail.com [Universidade Estadual de Campinas (UNICAMP), SP (Brazil)

2016-07-01

The national solid waste policy recommends reducing solid waste generation and reusing them in different applications. Preliminary studies show that the foundry sand generated from cast metal parts undercut, has excellent applicability in grain size stabilization of soils for geotechnical functions, and therefore, should not be discarded as waste. This study aimed at environmental characterization of two lots of waste foundry sand (WFS), from different industries, to the particle size stabilization of a clayey soil for use in coverage of solid waste in landfills. The methodology included physicochemical characterization tests (grain size, permeability, XRF and heavy metals) and environmental (NBR 10004: 2004, NBR 10005: 2004, NBR 10006: 20004 and acute toxicity with Vibrio fischeri). The results prove the environmental viability of using these lots of WFS as functional material in the composition of landfills. (author)

Thermodynamic studies of chromium adsorption on iron species generated by electrocoagulation

Energy Technology Data Exchange (ETDEWEB)

Parga, J.R.; Vazquez, V.; Gonzalez, G.; Cisneros, M.M. [Metallurgy and Materials Science Department, Institute Technology of Saltillo (Mexico)

2010-10-15

The protection of the global environment and in particular, the provision of a sustainable source of clean water is a necessity for human survival. Specifically, large quantities of chromium containing compounds are being discharged into the environment. This study has been carried out to determine the feasibility of chromium adsorption on iron species by an Electrocoagulation (EC) process using the Langmuir Isotherm. The full potential of EC with air injection as an alternative wastewater treatment technique to remove chromium from well water shows more than 99 % removal without the addition of any chemical reagents. In this study, X-Ray Diffraction, Scanning Electron Microscopy, Moessbauer Spectroscopy and Fourier Transform Infrared Spectroscopy are used to characterize the solid products that reveal the expected crystalline iron oxides, i.e., lepidocrocite, magnetite, gohetite, and iron oxide. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

Use of constructed wetland for the removal of heavy metals from industrial wastewater.

Science.gov (United States)

Khan, Sardar; Ahmad, Irshad; Shah, M Tahir; Rehman, Shafiqur; Khaliq, Abdul

2009-08-01

This study was conducted to investigate the effectiveness of a continuous free surface flow wetland for removal of heavy metals from industrial wastewater, in Gadoon Amazai Industrial Estate (GAIE), Swabi, Pakistan. Industrial wastewater samples were collected from the in-let, out-let and all cells of the constructed wetland (CW) and analyzed for heavy metals such as lead (Pb), cadmium (Cd), iron (Fe), nickel (Ni), chromium (Cr) and copper (Cu) using standard methods. Similarly, samples of aquatic macrophytes and sediments were also analyzed for selected heavy metals. Results indicate that the removal efficiencies of the CW for Pb, Cd, Fe, Ni, Cr, and Cu were 50%, 91.9%, 74.1%, 40.9%, 89%, and 48.3%, respectively. Furthermore, the performance of the CW was efficient enough to remove the heavy metals, particularly Cd, Fe, and Cu, from the industrial wastewater fed to it. However, it is suggested that the metal removal efficiency of the CW can be further enhanced by using proper management of vegetation and area expansion of the present CW.

Removal of Cr(VI) from wastewaters at semi-industrial electrochemical reactors with rotating ring electrodes

International Nuclear Information System (INIS)

Rodriguez R, Miriam G.; Mendoza, Victor; Puebla, Hector; Martinez D, Sergio A.

2009-01-01

In Mexico, most of the electroplating and textile industries are small facilities and release relatively large amounts of hexavalent chromium (Cr(VI)) in surface waters. In this work, the results obtained during the operation of a batch reactor with a capacity of 170 L, and three electrochemical flow reactors-in-series system with a total capacity of 510 L (both using iron rotating ring electrodes to remove Cr(VI) from wastewaters) are presented. The reactors were scaled up from a laboratory reactor to a semi-industrial level, based on the similarity (dynamical, geometrical and electrochemical). An empirical Cr(VI) removal model was validated in batch and continuous reactors at different operating conditions. Cr(VI) concentration of the industrial wastewaters was reduced from about 500 mg/L to values lower than 0.5 mg/L. A very important parameter that affects the process is the pH, which affects the solubility of the Fe(III). Finally, the electrochemical treated wastewater can be reused

Removal of Cr(VI) from wastewaters at semi-industrial electrochemical reactors with rotating ring electrodes

Energy Technology Data Exchange (ETDEWEB)

Rodriguez R, Miriam G. [Depto. Energia, Universidad Autonoma Metropolitana-Azcapotzalco, Av. San Pablo 180, Azcapotzalco, CP 07740, Mexico D.F. (Mexico); Mendoza, Victor [Depto. Electronica, Universidad Autonoma Metropolitana-Azcapotzalco, Av. San Pablo 180, Azcapotzalco, CP 07740, Mexico D.F. (Mexico); Puebla, Hector [Depto. Energia, Universidad Autonoma Metropolitana-Azcapotzalco, Av. San Pablo 180, Azcapotzalco, CP 07740, Mexico D.F. (Mexico); Martinez D, Sergio A. [Depto. Energia, Universidad Autonoma Metropolitana-Azcapotzalco, Av. San Pablo 180, Azcapotzalco, CP 07740, Mexico D.F. (Mexico)], E-mail: samd@correo.azc.uam.mx

2009-04-30

In Mexico, most of the electroplating and textile industries are small facilities and release relatively large amounts of hexavalent chromium (Cr(VI)) in surface waters. In this work, the results obtained during the operation of a batch reactor with a capacity of 170 L, and three electrochemical flow reactors-in-series system with a total capacity of 510 L (both using iron rotating ring electrodes to remove Cr(VI) from wastewaters) are presented. The reactors were scaled up from a laboratory reactor to a semi-industrial level, based on the similarity (dynamical, geometrical and electrochemical). An empirical Cr(VI) removal model was validated in batch and continuous reactors at different operating conditions. Cr(VI) concentration of the industrial wastewaters was reduced from about 500 mg/L to values lower than 0.5 mg/L. A very important parameter that affects the process is the pH, which affects the solubility of the Fe(III). Finally, the electrochemical treated wastewater can be reused.

40 CFR Appendix A to Part 122 - NPDES Primary Industry Categories

Science.gov (United States)

2010-07-01

... Foundries Gum and wood chemicals Inorganic chemicals manufacturing Iron and steel manufacturing Leather tanning and finishing Mechanical products manufacturing Nonferrous metals manufacturing Ore mining Organic...

Elimination of nitrate in secondary effluent of wastewater treatment plants by Fe0 and Pd-Cu/diatomite

Directory of Open Access Journals (Sweden)

Yupan Yun

2018-03-01

Full Text Available Because total nitrogen (TN, in which nitrate (NO3– is dominant in the effluent of most wastewater treatment plants, cannot meet the requirement of Chinese wastewater discharge standard (<15 mg/L, NO3– elimination has attracted considerable attention. In this research, the novel diatomite-supported palladium-copper catalyst (Pd-Cu/diatomite with zero-valent iron (Fe0 was tried to use for catalytic reduction of nitrate in wastewater. Firstly, specific operational conditions (such as mass ratio of Pd:Cu, catalyst amounts, reaction time and pH of solution were optimized for nitrate reduction in artificial solution. Secondly, the selected optimal conditions were further employed for nitrate elimination of real effluent of a wastewater treatment plant in Beijing, China. Results showed that 67% of nitrate removal and 62% of N2 selectivity could be obtained under the following conditions: 5 g/L Fe0, 3:1 mass ratio (Pd:Cu, 4 g/L catalyst, 2 h reaction time and pH 4.3. Finally, the mechanism of catalytic nitrate reduction was also proposed.

Determination of pollutants in foundry during the manufacture of metal constructions for high buildings

Science.gov (United States)

Ivanova, Irina; Sushko, Elena; Lyshnikova, Anna; Prykina, Larisa

2018-03-01

Current developments are devoted to the environmental safety of the foundry. There is a significant amount of pollutants, according to dust, which is released in the working area, during the manufacture of metal structures for high buildings. From the point of dust extraction, the most unfavorable areas are shot blasting, sand-blasting chambers and knockout grills. The weight fraction of dust composition with diameters up to 20 μm reaches 43,8% by mass, according to experimental analysis. This kind of dust is the most dangerous to employees and also it creates problems for dust-cleaning in the air.

Petrochemical wastewater treatment by means of clean electrochemical technologies

Energy Technology Data Exchange (ETDEWEB)

Dimoglo, A.; Akbulut, H.Y.; Cihan, F.; Karpuzcu, M. [Gebze Institute of Technology, Kocaeli (Turkey)

2004-09-01

The removal of chemical oxygen demand (COD), turbidity, phenol, hydrocarbon and grease from petrochemical wastewater (PCWW) was experimentally done by using electroflotation (EF) and electrocoagulation (EC). In the EF unit, a graphite anode and a stainless steel mesh as cathode were used. In the EC unit, iron and aluminium were used simultaneously as materials for two blocks of alternating electrodes. The reactor voltage was 12 V, current density (CD) was varied from 5 to 15 mA cm{sup -2}, and the residence time varied in the limits of 2-20 min for EF and 1-10 min for EC. The results have shown that EC removes the mentioned contaminants from PCWW more effectively than EF. Turbidity removal in the process of PCWW purification was estimated as 83% for EF and 88% for EC. The yields of phenol, hydrocarbon and grease removal by EC were examined under different values of residence time, CD, and with iron and aluminium as materials for electrodes. (orig.)

A modified culture-based study of bacterial community composition in a tannery wastewater treatment plant.

Science.gov (United States)

Desta, Adey F; Dalhammer, Gunnel; Kittuva, Gunatrana R

2010-01-01

Though culture-independent methods have been used in preference to traditional isolation techniques for characterization of microbial community of wastewater treatment plants, it is difficult to widely apply this approach in resource-poor countries. The present study aimed to develop a test to identify the culturable portion of bacterial community in a high-strength wastewater. Wastewater samples were collected from nitrification-denitrification and settling tanks of the treatment plant of Elmo Leather AB tannery located in Borås, Sweden. After cultivating on nutrient agar with the optimal dilution (10⁻²), phenotypic and biochemical identification of the bacteria were done with colony morphology, Gram reaction, growth on MacConkey, phenylethanol media, triple sugar Iron agar slants, catalase and oxidase tests. Biochemical grouping of the isolates was done based on their test results for MacConkey, phenylethanol media, triple sugar Iron agar and oxidase test reaction. From the biochemical groups, isolates were randomly selected for API test and 16SrRNA gene sequencing. The isolates from the denitrification, nitrification tank were identified to be Paracoccus denitrificans (67%), Azoarcus spp (3%) and Spingomonas wittichii (1%). From the settling tank, Paracoccus denitrificans (22%), Corynebacterium freneyi (20%) and Bacillus cereus (1%) were identified. The grouping based on biochemical test results as well as the identification based on sequencing has shown coherence except for discrepancies with the API test. The preliminary implications of the grouping based on culture-based characteristics and its potential application for resource-limited environmental microbial studies is discussed.

Characterization of livestock wastewater at various stages of wastewater treatment plant

International Nuclear Information System (INIS)

Ting Teo Ming; Kim, Tak Hyun; Lee, Myun Joo

2007-01-01

A characterization study has been conducted at Gongju Livestock Wastewater Treatment Plant, Gongju, South Korea. It is owned and operated by the government with treatment capacity of 250 tons per day. Livestock wastewater was collected from individual farmer and treated at the treatment plant. The centralized livestock wastewater treatment plant has various treatment processes namely pre-treatment, anaerobic digestion, nitrification, de-nitrification , chemical treatment, sand filtration and ozonization. The livestock wastewater was characterized by high COD, SS, T-N and T-P with concentration of 20600 mg/l, 6933 mg/l, 2820 mg/l and 700 mg/ l, respectively. After the wastewater has undergone various treatment processes it was discharged to waterways with concentration of COD, SS, T-N and T-P at 105 mg/l, 73 mg/l, 2.1 mg/l and 9 mg/l, respectively. This is part of the study to investigate the potential of irradiation to be applied at the centralized livestock wastewater treatment plant. Although livestock wastewater can be potentially applied to crop as source of nutrients it also affect the water quality due to runoff and leaching. When the wastewater applied at the rates in excess of crop uptake rates, the excess wastewater could potentially enter surface and groundwater and polluted them. (author)

A Study of the Cold Resistance of Pipe Coiled Stock Produced at Foundry-Rolling Works. Part 2

Science.gov (United States)

Bagmet, O. A.; Naumenko, V. V.; Smetanin, K. S.

2018-03-01

Results of a study of coiled stock from low-carbon steels alloyed with manganese and silicon and different additives of niobium and titanium are presented. The coiled stock is produced at foundry-rolling works by the method of direct rolling of thin slabs right after their continuous casting. The microdeformation of the crystal lattice and the crystallographic texture are determined. The conditions of formation of the most favorable structure and texture in the steels are specified.

Inventing a paradigm of piped water: the evolution of urban water concessions on the European continent, 1800-1970

NARCIS (Netherlands)

Braadbaart, O.D.

2007-01-01

European foundries master the art of mass-producing cast iron pipes in the early 1800s (Cast Iron Soil Pipe Institute 2006:1). Slow sand filters, buried pipes with bell and spigot joints, steam powered pumps, and water towers make for a universally applicable technology for urban water supply. Piped

The removal of heavy metals by iron mine drainage sludge and Phragmites australis

Science.gov (United States)

Hoang Ha, Nguyen Thi; Anh, Bui Thi Kim

2017-06-01

This study was conducted to assess the removal of heavy metals from solutions by the combination of modified iron mine drainage sludge (sorbent column) and surface and subsurface flow constructed wetlands using the common reed (Phragmites australis) during 30 days of experiment. The results of this study demonstrated that the average removal rates of Zn, Pb, Mn, and As by sorbent column were 59.0, 55.1, 38.7, and 42.4%, respectively. The decreasing trend of removal rates of metals by sorbent column was obtained during the experiment. The average removal rates of Zn, Pb, Mn, and As by sorbent column-surface constructed wetland were 78.9, 73.5, 91.2, and 80.5%, respectively; those by sorbent column-subsurface flow constructed wetland were 81.7, 81.1, 94.1, and 83.1% which reflected that subsurface flow constructed wetland showed higher removal rate than the surface system. Concentrations of heavy metals in the outlet water were lower than the Vietnamese standard limits regulated for industrial wastewater. The results indicate the feasibility of integration of iron mine drainage sludge and constructed wetlands for wastewater treatment.

Treatment of Oily Wastewater by the Optimization of Fe2O3 Calcination Temperatures in Innovative Bio-Electron-Fenton Microbial Fuel Cells

Directory of Open Access Journals (Sweden)

Jung-Chen Wu

2018-03-01

Full Text Available Due to the fact that Iron oxide (Fe2O3 is known to have a good effect on the photochemical reaction of catalysts, an investigation in this study into the enhancement of the degradation performance of bio-electro-Fenton microbial fuel cells (Bio-E-Fenton MFCs was carried out using three photocatalytic cathodes. These cathodes were produced at different calcination temperatures of Fe2O3 ranging from 500 °C to 900 °C for realizing their performance as photo catalysts within the cathodic chamber of an MFC, and they were compared for their ability to degrade oily wastewater. Results show that a suitable temperature for the calcination of iron oxide would have a significantly positive effect on the performance of Bio-E-Fenton MFCs. An optimal calcination temperature of 500 °C for Fe2O3 in the electrode material of the cathode was observed to produce a maximum power density of 52.5 mW/m2 and a chemical oxygen demand (COD degradation rate of oily wastewater (catholyte of 99.3% within one hour of operation. These novel findings will be useful for the improvement of the performance and applications of Bio-E-Fenton MFCs and their future applications in the field of wastewater treatment.

Decolourization of methyl orange using iron- immobilize MKSF in UV assisted Fenton-like reaction

Science.gov (United States)

Abdullah, N. H.; Zubir, N. A.; Hassan, H.

2017-09-01

In this work, montmorillonite KSF clay was used to immobilize iron species as a potential heterogeneous UV assisted Fenton-like reaction. Iron-immobilized MKSF (Fe-MKSF) was synthesized via hydrothermal method in an autoclave. Fe-MKSF was tested on methyl orange (MO) removal by adsorption (5%) and hydrogen peroxide (H2O2) activation (63%) and these prominent margins proved Fe-MKSF performance was attributed by UV assisted Fenton-like reaction. Fe-MKSF show superior performance with 63% color removal within 180 mins reaction in comparison to iron oxide and pristine MKSF. The Fe-MKSF increased in the surface area from 91.1 to 101.9 m2/g and pore volume from 0.13 to 0.45 cm3/g compared to pristine MKSF. The SEM images of Fe-MKSF show iron aggregates indicating successful immobilizing process and the elemental weight percent of iron which increase from 6.12% to 55.38% in Fe-MKSF. These findings prove Fe-MKSF as a promising alternative catalyst in dye contaminated wastewater treatment.

Turbo boost for furnaces with oxygen. Increasing energy efficiency in metal fabrication; Sauerstoff-Turbo fuer Schmelzoefen. Energieeffizienz in der Giessereitechnik steigern

Energy Technology Data Exchange (ETDEWEB)

Anon.

2013-09-01

Cast iron has a number of special properties that make it ideal for a wide range of applications from water pipes through cars to machine components. However, the process of casting iron is very energy intensive. Linde engineers have been working with foundry experts to improve the cast iron production process. They've come up with an innovative oxygen solution that saves resources and money. (orig.)

77 FR 16029 - Delegation of Authority To Implement and Enforce Additional National Emission Standards for...

Science.gov (United States)

2012-03-19

... Polyurethane Foam Fabrication and Production. 6. Subpart VVV--Publicly Owned Treatment Works (POTW). 7. Subpart WWWWW--Hospital Ethylene Oxide Sterilizers. 8. Subpart ZZZZZ--Iron and Steel Foundries. AMS also...

The Effect of Ozone and Zeolite Concentration to the Performance of the Treatment of Wastewater Containing Heavy Metal Using Flotation Process

Directory of Open Access Journals (Sweden)

Eva Karamah

2010-10-01

Full Text Available Industrial wastewater which contains heavy metal cannot be disposed to the environment directly, due to its toxicity. In this research, separation of metal from wastewater was conducted by sorptive flotation method, using Lampung natural zeolite as bonding agent. The most common diffuser used in the flotation process is air or oxygen. In this research, ozone is used as diffuser because it is a stronger oxidant and more dissolvable in water than oxygen. Besides, ozone is a coagulant aid and disinfectant. With ozone as diffuser, it is expected that the process become faster with higher efficiency. This research was conducted to determine ozone effectiveness as diffuser, compared with other diffuser, and also to determine optimum concentration and effectiveness of zeolite in flotation of iron, nickel and copper. The research result shows that separation of iron with air diffuser is 90.8%, air-oxygen diffuser is 95.7%, air-ozone (from air diffuser is 99.7%, and air-ozone (from oxygen diffuser is 99.7%. Natural zeolite is effective as bonding agent with optimum concentration equal to 2 gram/liter, producing separation percentage for iron equal to 99.70%, copper equal to 88.98% and Nickel equal to 98.46%.

Integrated bio-oxidation and adsorptive filtration reactor for removal of arsenic from wastewater.

Science.gov (United States)

Kamde, Kalyani; Dahake, Rashmi; Pandey, R A; Bansiwal, Amit

2018-01-08

Recently, removal of arsenic from different industrial effluent discharged using simple, efficient and low-cost technique has been widely considered. In this study, removal of arsenic (As) from real wastewater has been studied employing modified bio-oxidation followed by adsorptive filtration method in a novel continuous flow through the reactor. This method includes biological oxidation of ferrous to ferric ions by immobilized Acidothiobacillus ferrooxidans bacteria on granulated activated carbon (GAC) in fixed bed bio-column reactor with the adsorptive filtration unit. Removal efficiency was optimized regarding the initial flow rate of media and ferrous ions concentration. Synthetic wastewater sample having different heavy metal ions such as Arsenic (As), Cobalt (Co), Chromium (Cr), Copper (Cu), Iron (Fe), Lead (Pb) and Manganese (Mn) were also used in the study. The structural and surface changes occurring after the treatment process were scrutinized using FT-IR and Scanning Electron Microscopy (SEM) analysis. The finding showed that not only arsenic can be removed considerably in the bioreactor system, but also removing efficiency was much more (oxidation with adsorptive filtration method improves the removal efficiency of arsenic and other heavy metal ions in wastewater sample.

Treatment of real wastewater produced from Mobil car wash station using electrocoagulation technique.

Science.gov (United States)

El-Ashtoukhy, E-S Z; Amin, N K; Fouad, Y O

2015-10-01

This paper deals with the electrocoagulation of real wastewater produced from a car wash station using a new cell design featuring a horizontal spiral anode placed above a horizontal disc cathode. The study dealt with the chemical oxygen demand (COD) reduction and turbidity removal using electrodes in a batch mode. Various operating parameters such as current density, initial pH, NaCl concentration, temperature, and electrode material were examined to optimize the performance of the process. Also, characterization of sludge formed during electrocoagulation was carried out. The results indicated that the COD reduction and turbidity removal increase with increasing the current density and NaCl concentration; pH from 7 to 8 was found to be optimum for treating the wastewater. Temperature was found to have an insignificant effect on the process. Aluminum was superior to iron as a sacrificial electrode material in treating car wash wastewater. Energy consumption based on COD reduction ranged from 2.32 to 15.1 kWh/kg COD removed depending on the operating conditions. Finally, the sludge produced during electrocoagulation using aluminum electrodes was characterized by scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS) analysis.

Characterisation of wastewater for modelling of wastewater ...

African Journals Online (AJOL)

Bio-process modelling is increasingly used in design, modification and troubleshooting of wastewater treatment plants (WWTPs). Characterisation of the influent wastewater to a WWTP is an important part of developing such a model. The characterisation required for modelling is more detailed than that routinely employed ...

Sunlight, iron and radicals to tackle the resistant leftovers of biotreated winery wastewater.

Science.gov (United States)

Ioannou, Lida; Velegraki, Theodora; Michael, Costas; Mantzavinos, Dionissios; Fatta-Kassinos, Despo

2013-04-01

Winery wastewater is characterized by high organic content consisting of alcohols, acids and recalcitrant high-molecular-weight compounds (e.g. polyphenols, tannins and lignins). So far, biological treatment constitutes the best available technology for such effluents that are characterized by high seasonal variability; however the strict legislation applied on the reclamation and reuse of wastewaters for irrigation purposes introduces the need for further treatment of the bioresistant fraction of winery effluents. In this context, the use of alternative treatment technologies, aiming to mineralize or transform refractory molecules into others which could be further biodegraded, is a matter of great concern. In this study, a winery effluent that had already been treated in a sequencing batch reactor was subjected to further purification by homogeneous and heterogeneous solar Fenton oxidation processes. The effect of various operating variables such as catalyst and oxidant concentration, initial pH, temperature and lamp power on the abatement of chemical oxygen demand (COD), dissolved organic carbon (DOC), color, total phenolics and ecotoxicity has been assessed in the homogeneous solar Fenton process. In addition, a comparative assessment between homogeneous and heterogeneous solar Fenton processes was performed. In the present study the homogeneous solar Fenton process has been demonstrated to be the most effective process, yielding COD, DOC and total phenolics removal of about 69%, 48% and 71% in 120 min of the photocatalytic treatment, respectively.

Wastewater Outfalls

Data.gov (United States)

Iowa State University GIS Support and Research Facility — Outfalls which discharge wastewater from wastewater treatment facilities with individual NPDES permits. It does not include NPDES general permits.

Continuous electrocoagulation of cheese whey wastewater: an application of Response Surface Methodology.

Science.gov (United States)

Tezcan Un, Umran; Kandemir, Ayse; Erginel, Nihal; Ocal, S Eren

2014-12-15

In this study, treatment of cheese whey wastewater was performed using a uniquely-designed continuous electrocoagulation reactor, not previously encountered in the literature. An iron horizontal rotating screw type anode was used in the continuous mode. An empirical model, in terms of effective operational factors, such as current density (40, 50, 60 mA/cm(2)), pH (3, 5, 7) and retention time (20, 40, 60 min), was developed through Response Surface Methodology. An optimal region characterized by low values of Chemical Oxygen Demand (COD) was determined. As a result of experiments, a linear effect in the removal efficiency of COD was obtained for current density and retention time, while the initial pH of the wastewater was found to have a quadratic effect in the removal efficiency of COD. The best fit nonlinear mathematical model, with a coefficient of determination value (R(2)) of 85%, was defined. An initial COD concentration of 15.500 mg/L was reduced to 2112 mg/L with a removal efficiency of 86.4%. In conclusion, it can be said that electrocoagulation was successfully applied for the treatment of cheese whey wastewater. Copyright © 2014 Elsevier Ltd. All rights reserved.

Wastewater reuse

Directory of Open Access Journals (Sweden)

Milan R. Radosavljević

2013-12-01

Full Text Available Water scarcity and water pollution are some of the crucial issues that must be addressed within local and global perspectives. One of the ways to reduce the impact of water scarcity  and to minimizine water pollution is to expand water and wastewater reuse. The local conditions including regulations, institutions, financial mechanisms, availability of local technology and stakeholder participation have a great influence on the decisions for wastewater reuse. The increasing awareness of food safety and the influence of the countries which import food are influencing policy makers and agriculturists to improve the standards of wastewater reuse in agriculture. The environmental awareness of consumers has been putting pressure on the producers (industries to opt for environmentally sound technologies including those which conserve water and reduce the level of pollution. It may be observed that we have to move forwards to implement strategies and plans for wastewater reuse. However, their success and sustainability will depend on political will, public awareness and active support from national and international agencies to create favorable    environment for the promotion of environmentally sustainable technologies. Wastewater treatment has a long history, especially in agriculture, but also in industry and households. Poor quality of wastewater can pose a significant risk to the health of farmers and users of agricultural products. The World Health Organization (WHO is working on a project for the reuse of wastewater in agriculture. To reduce effects of human activities to the minimum, it is necessary to provide such technical and technological solutions that would on the one hand ensure complying with  the existing regulations and legislation, and on the other hand provide economically viable systems as seen through investments and operating costs. The use of wastewater The practice of using wastewater varies from country to country. Its

Wastewater Treatment

Science.gov (United States)

... day before releasing it back to the environment. Treatment plants reduce pollutants in wastewater to a level nature can handle. Wastewater is used water. It includes substances such as human waste, food ...

Tolerance of Myriophyllum aquaticum to exposure of industrial wastewater pretreatment with electrocoagulation and their efficiency in the removal of pollutants.

Science.gov (United States)

Cano-Rodríguez, Claudia Teodora; Roa-Morales, Gabriela; Amaya-Chávez, Araceli; Valdés-Arias, Ricardo Antonio; Barrera-Díaz, Carlos Eduardo; Balderas-Hernández, Patricia

2014-01-01

The wastewater used in this study was obtained from a treatment plant where it mixed with wastewater of 142 industries and was treated using electrocoagulation with iron electrode and phytoremediation with Myriophyllum aquaticum, likewise certain biomarkers of oxidative stress of the plant were evaluated to find out its resistance to contaminant exposure. Electrocoagulation was performed under optimum operating conditions at pH 8 and with a current density of 45.45 A m(-2) to reduce the COD by 42%, color 89% and turbidity 95%; the electrochemical method produces partial elimination of contaminants, though this was improved using phytoremediation. Thus the coupled treatment reduced the COD by 94%, color 97% and turbidity 98%. The exposure of M. aquaticum to electrocoagulated wastewater did not have an effect on the ratio of chlorophyll a/b (2.84 + 0.24); on the activity of SOD, CAT and lipoperoxidation. The results show the potential of M. aquaticum to remove contaminants from pretreated wastewater since the enzymatic system of the plants was not significantly affected.

Wastewater Characteristics, Treatment and Disposal

OpenAIRE

Von Sperling, Marcos

2007-01-01

"Wastewater Characteristics, Treatment and Disposal is the first volume in the series Biological Wastewater Treatment, presenting an integrated view of water quality and wastewater treatment. The book covers the following topics: wastewater characteristics (flow and major constituents) impact of wastewater discharges to rivers and lakes overview of wastewater treatment systems complementary items in planning studies. This book, with its clear and practical approach, lays the foundations f...

Optimized treatment conditions for textile wastewater reuse using photocatalytic processes under UV and visible light sources.

Science.gov (United States)

Starling, Maria Clara V M; Castro, Luiz Augusto S; Marcelino, Rafaela B P; Leão, Mônica M D; Amorim, Camila C

2017-03-01

In this study, photo-Fenton systems using visible light sources with iron and ferrioxalate were tested for the DOC degradation and decolorization of textile wastewater. Textile wastewaters originated after the dyeing stage of dark-colored tissue in the textile industry, and the optimization of treatment processes was studied to produce water suitable for reuse. Dissolved organic carbon, absorbance, turbidity, anionic concentrations, carboxylic acids, and preliminary cost analysis were performed for the proposed treatments. Conventional photo-Fenton process achieved near 99 % DOC degradation rates and complete absorbance removal, and no carboxylic acids were found as products of degradation. Ferrioxalate photo-Fenton system achieved 82 % of DOC degradation and showed complete absorbance removal, and oxalic acid has been detected through HPLC analysis in the treated sample. In contrast, photo-peroxidation with UV light was proved effective only for absorbance removal, with DOC degradation efficiency near 50 %. Treated wastewater was compared with reclaimed water and had a similar quality, indicating that these processes can be effectively applied for textile wastewater reuse. The results of the preliminary cost analysis indicated costs of 0.91 to 1.07 US$ m -3 for the conventional and ferrioxalate photo-Fenton systems, respectively. Graphical Abstract ᅟ.

Characteristics and Biodegradability of Wastewater Organic Matter in Municipal Wastewater Treatment Plants Collecting Domestic Wastewater and Industrial Discharge

Directory of Open Access Journals (Sweden)

Yun-Young Choi

2017-06-01

Full Text Available Municipal wastewater treatment plants (WWTPs in Korea collect and treat not only domestic wastewater, but also discharge from industrial complexes. However, some industrial discharges contain a large amount of non-biodegradable organic matter, which cannot be treated properly in a conventional biological WWTP. This study aimed to investigate the characteristics and biodegradability of the wastewater organic matter contained in the industrial discharges and to examine the fate of the industrial discharges in a biological WWTP. In contrast to most previous studies targeting a specific group of organic compounds or traditional water quality indices, such as biological oxygen demand (BOD and chemical oxygen demand (COD, this study was purposed to quantify and characterize the biodegradable and nonbiodegradable fractions of the wastewater organic matter. Chemical oxygen demand (COD fractionation tests and fluorescence spectroscopy revealed that the industrial discharge from dyeing or pulp mill factories contained more non-biodegradable soluble organic matter than did the domestic wastewater. Statistical analysis on the WWTPs’ monitoring data indicated that the industrial discharge containing non-biodegradable soluble organic matter was not treated effectively in a biological WWTP, but was escaping from the system. Thus, industrial discharge that contained non-biodegradable soluble organic matter was a major factor in the decrease in biodegradability of the discharge, affecting the ultimate fate of wastewater organic matter in a biological WWTP. Further application of COD fractionation and fluorescence spectroscopy to wastewaters, with various industrial discharges, will help scientists and engineers to better design and operate a biological WWTP, by understanding the fate of wastewater organic matter.

Chemical or electrochemical techniques, followed by ion exchange, for recycle of textile dye wastewater.

Science.gov (United States)

Raghu, S; Ahmed Basha, C

2007-10-22

This paper examines the use of chemical or electrocoagulation treatment process followed by ion-exchange process of the textile dye effluent. The dye effluent was treated using polymeric coagulant (cationic dye-fixing agent) or electrocoagulation (iron and aluminum electrode) process under various conditions such as various current densities and effect of pH. Efficiencies of COD reduction, colour removal and power consumption were studied for each process. The chemical or electrochemical treatment are indented primarily to remove colour and COD of wastewater while ion exchange is used to further improve the removal efficiency of the colour, COD, Fe concentration, conductivity, alkalinity and total dissolved solids (TDS). From the results chemical coagulation, maximum COD reduction of about 81.3% was obtained at 300 mg/l of coagulant whereas in electrocoagulation process, maximum COD removal of about 92.31% (0.25 A/dm2) was achieved with energy consumption of about 19.29 k Wh/kg of COD and 80% (1A/dm(2)) COD removal was obtained with energy consumption of about 130.095 k Wh/kg of COD at iron and aluminum electrodes, respectively. All the experimental results, throughout the present study, have indicated that chemical or electrocoagulation treatment followed by ion-exchange methods were very effective and were capable of elevating quality of the treated wastewater effluent to the reuse standard of the textile industry.

Engineered nanoparticles in wastewater and wastewater sludge - Evidence and impacts

International Nuclear Information System (INIS)

Brar, Satinder K.; Verma, Mausam; Tyagi, R.D.; Surampalli, R.Y.

2010-01-01

Nanotechnology has widespread application in agricultural, environmental and industrial sectors ranging from fabrication of molecular assemblies to microbial array chips. Despite the booming application of nanotechnology, there have been serious implications which are coming into light in the recent years within different environmental compartments, namely air, water and soil and its likely impact on the human health. Health and environmental effects of common metals and materials are well-known, however, when the metals and materials take the form of nanoparticles - consequential hazards based on shape and size are yet to be explored. The nanoparticles released from different nanomaterials used in our household and industrial commodities find their way through waste disposal routes into the wastewater treatment facilities and end up in wastewater sludge. Further escape of these nanoparticles into the effluent will contaminate the aquatic and soil environment. Hence, an understanding of the presence, behavior and impact of these nanoparticles in wastewater and wastewater sludge is necessary and timely. Despite the lack of sufficient literature, the present review attempts to link various compartmentalization aspects of the nanoparticles, their physical properties and toxicity in wastewater and wastewater sludge through simile drawn from other environmental streams.

Biopolimers – structure, properties and applicability in the foundry industry

Directory of Open Access Journals (Sweden)

B. Grabowska

2008-04-01

Full Text Available A review of literature data concerning physicochemical properties and possibilities of practical utilisation of the most important natural biopolymers (proteins, celluloses, starch, chitozan are presented in the paper. Biopolymers being renewable natural polymers characterised by several required physicochemical properties (adhesivity, activity, no toxicity, biodegradability constitute more and more interesting processing raw material for various industrial utilisations including environment friendly binding agents for moulding sands. Protein and starch compositions are used as binding agents for moulding and core sands in the foundry industry. Preliminary tests – performed within own research - of modification and utilisation of biopolymers as binding agents for moulding sands are promising from many aspects: technological (adequate properties of moulding sands, ecological (no toxicity, biodegradability and economic (low price. Starch from the polysaccharide group seems to be especially interesting since it is abundant, easily obtainable, biodegradable and the cheapest polymer. At its actual low price and the possibility of using agricultural wastes in the production, problem of utilising starch in many industry branches can become significant, especially in Poland.

Metal distributions in complexes with Chlorella vulgaris in seawater and wastewater

Energy Technology Data Exchange (ETDEWEB)

Pascucci, P.R.; Kowalak, A.D.

1999-10-01

Divalent cadmium (Cd), copper (Cu), iron (Fe), nickel (Ni), lead (Pb), and zinc (Zn) simultaneous complexes with an algal biomass Chlorella vulgaris were studied for bioremediation purposes in various aqueous media: distilled-deionized water (DDIW), seawater, nuclear-reactor pool water, and process wastewater. Reactions were monitored using various dry masses of algae at constant temperature and constant metal concentrations for reaction times ranging from 0 to 150 minutes. Complexes occurred within 30 minutes and reached a steady state after 80 to 120 minutes. Distribution constants (K{prime}{sub d}) were calculated for the complexes and relative orders of K{prime}{sub d} were reported. The K{prime}{sub d} are used to evaluate relative efficiency of metal remediation from waters. Lead, Cu, and Ni complexes had the greatest K{prime}{sub d} values and those metals were most efficiently removed from these waters. Zinc and Fe formed the most labile complexes. The order of K{prime}{sub d} values for complexes in DDIW was Pb > Cu > Cd > Zn, then Cu > Cd > Zn in seawater, Cd > Cu > Zn in reactor pool water, and Ni > Cd > Cu > Zn > Fe in wastewater. C. vulgaris biomass may potentially be used as an alternative to traditional water treatment methods for simultaneous extraction of metals from seawater, process wastewater, or drinking water.

Characterization of Dabagi clay deposit for its ceramics potential

African Journals Online (AJOL)

GASKIYA OMPUTERS

2014-08-15

Aug 15, 2014 ... sand bond in iron and steel foundries and in iron ore pelletizing in ... quantity of the alkali metal oxides (Na2O, K2O, CaO etc) indicates their suitability for ceramic products Nnuka and. Agbo (2000). Nigeria has appreciable distribution of industries engaged in metal production and other process industries ...

MODERN RESOURCE-SAVING TECHNOLOGIES IN FOUNDRY PRODUCTION OF JSC «MINSK TRAKTOR PLANT»

Directory of Open Access Journals (Sweden)

F. A. Domotenko

2016-01-01

Full Text Available In article the main world tendencies of development of the production technology of sandy cores and value of this production in complex technology of manufacture of castings are considered. It is established that the most rational way of production technically and economically is manufacture of wafer sandy cores using the Cold-box-amin technology. Scientific, technical, technological and economic aspects of modernization of foundry production of JSC MTZ with complete transition to production of sandy cores on the resource-saving Cold-box-amin technology are provided. The main distinctive feature of this reequipment – all planned works are based on the domestic technological developments and the equipment created in the cooperation by specialists of JSC BELNIILIT and JSC MTZ. Within GNTP essential support to the provided works was given by the state.

Pre-treatment of pyridine wastewater by new cathodic-anodic-electrolysis packing.

Science.gov (United States)

Jin, Yang; Yue, Qinyan; Yang, Kunlun; Wu, Suqing; Li, Shengjie; Gao, Baoyu; Gao, Yuan

2018-01-01

A novel cathodic-anodic-electrolysis packing (CAEP) used in the treatment of pyridine wastewater was researched, which mainly consisted of 4,4'-diamino-2,2'-disulfonic acid (DSD acid) industrial iron sludge. The physical properties and morphology of the packing were studied. The CAEP was used in a column reactor during the pretreatment of pyridine wastewater. The influence of pH, hydraulic retention time (HRT), the air-liquid ratio (A/L) and the initial concentration of pyridine were investigated by measuring the removal of total organic carbon (TOC) and pyridine. The characterization results showed that the bulk density, grain density, water absorption percentage and specific surface area were 921kg/m 3 , 1086kg/m 3 , 25% and 29.89m 2 /g, respectively; the removal of TOC and pyridine could reach 50% and 58% at the optimal experimental conditions (pH=3, HRT=8hr, A/L=2). Notably, the surface of the packing was renewed constantly during the running of the filter, and the handling capacity was stable after running for three months. Copyright © 2017. Published by Elsevier B.V.

Heavy metal extraction from PCB wastewater treatment sludge by sulfuric acid

International Nuclear Information System (INIS)

Kuan, Yu-Chung; Lee, I-Hsien; Chern, Jia-Ming

2010-01-01

Heavy metals contaminated wastewater sludge is classified as hazardous solid waste and needs to be properly treated to prevent releasing heavy metals to the environment. In this study, the wastewater treatment sludge from a printed circuit board manufacturing plant was treated in a batch reactor by sulfuric acid to remove the contained heavy metals. The effects of sulfuric acid concentration and solid to liquid ratio on the heavy metal removal efficiencies were investigated. The experimental results showed that the total and individual heavy metal removal efficiencies increased with increasing sulfuric acid concentration, but decreased with increasing solid to liquid ratio. A mathematical model was developed to predict the residual sludge weights at varying sulfuric concentrations and solid to liquid ratios. The trivalent heavy metal ions, iron and chromium were more difficult to be removed than the divalent ions, copper, zinc, nickel, and cadmium. For 5 g/L solid to liquid ratio, more than 99.9% of heavy metals can be removed from the sludge by treating with 0.5 M sulfuric acid in 2 h.

Towards "Precision Mining" of wastewater: Selective recovery of Cu from acid mine drainage onto diatomite supported nanoscale zerovalent iron particles.

Science.gov (United States)

Crane, R A; Sapsford, D J

2018-07-01

This paper introduces the concept of 'Precision Mining' of metals which can be defined as a process for the selective in situ uptake of a metal from a material or media, with subsequent retrieval and recovery of the target metal. In order to demonstrate this concept nanoscale zerovalent iron (nZVI) was loaded onto diatomaceous earth (DE) and tested for the selective uptake of Cu from acid mine drainage (AMD) and subsequent release. Batch experiments were conducted using the AMD and nZVI-DE at 4.0-16.0 g/L. Results demonstrate nZVI-DE as highly selective for Cu removal with >99% uptake recorded after 0.25 h when using nZVI-DE concentrations ≥12.0 g/L, despite appreciable concentrations of numerous other metals in the AMD, namely: Co, Ni, Mn and Zn. Cu uptake was maintained in excess of 4 and 24 h when using nZVI-DE concentrations of 12.0 and 16.0 g/L respectively. Near-total Cu release from the nZVI-DE was then recorded and attributed to the depletion of the nZVI component and the subsequent Eh, DO and pH recovery. This novel Cu uptake and release mechanism, once appropriately engineered, holds great promise as a novel 'Precision Mining' process for the rapid and selective Cu recovery from acidic wastewater, process effluents and leach liquors. Copyright © 2018 The Authors. Published by Elsevier Ltd.. All rights reserved.

Wastewater garden--a system to treat wastewater with environmental benefits to community.

Science.gov (United States)

Nair, Jaya

2008-01-01

Many communities and villages around the world face serious problems with lack of sanitation especially in disposing of the wastewater-black water and grey water from the houses, or wash outs from animal rearing sheds. Across the world diverting wastewater to the surroundings or to the public spaces are not uncommon. This is responsible for contaminating drinking water sources causing health risks and environmental degradation as they become the breeding grounds of mosquitoes and pathogens. Lack of collection and treatment facilities or broken down sewage systems noticed throughout the developing world are associated with this situation. Diverting the wastewater to trees and vegetable gardens was historically a common practice. However the modern world has an array of problems associated with such disposal such as generation of large quantity of wastewater, unavailability of space for onsite disposal or treatment and increase in population. This paper considers the wastewater garden as a means for wastewater treatment and to improve the vegetation and biodiversity of rural areas. This can also be implemented in urban areas in association with parks and open spaces. This also highlights environmental safety in relation to the nutrient, pathogen and heavy metal content of the wastewater. The possibilities of different types of integration and technology that can be adopted for wastewater gardens are also discussed. IWA Publishing 2008.

Combined treatment of retting flax wastewater using Fenton oxidation and granular activated carbon

Directory of Open Access Journals (Sweden)

Sohair I. Abou-Elela

2016-07-01

Full Text Available The process of retting flax produces a huge amount of wastewater which is characterized with bad unpleasant smell and high concentration of organic materials. Treatment of such waste had always been difficult because of the presence of refractory organic pollutants such as lignin. In this study, treatment of retting wastewater was carried out using combined system of Fenton oxidation process followed by adsorption on granular activated carbon (GAC. The effects of operating condition on Fenton oxidation process such as hydrogen peroxide and iron concentration were investigated. In addition, kinetic study of the adsorption process was elaborated. The obtained results indicated that degradation of organic matters follows a pseudo-first order reaction with regression coefficient of 0.98. The kinetic model suggested that the rate of reaction was highly affected by the concentration of hydrogen peroxide. Moreover, the results indicated that the treatment module was very efficient in removing the organic and inorganic pollutants. The average percentage removal of chemical oxygen demand (COD, total suspended solid (TSS, oil, and grease was 98.60%, 86.60%, and 94.22% with residual values of 44, 20, and 5 mg/L, respectively. The treated effluent was complying with the National Regulatory Standards for wastewater discharge into surface water or reuse in the retting process.

DNA microarray analysis of the cyanotroph Pseudomonas pseudoalcaligenes CECT5344 in response to nitrogen starvation, cyanide and a jewelry wastewater.

Science.gov (United States)

Luque-Almagro, V M; Escribano, M P; Manso, I; Sáez, L P; Cabello, P; Moreno-Vivián, C; Roldán, M D

2015-11-20

Pseudomonas pseudoalcaligenes CECT5344 is an alkaliphilic bacterium that can use cyanide as nitrogen source for growth, becoming a suitable candidate to be applied in biological treatment of cyanide-containing wastewaters. The assessment of the whole genome sequence of the strain CECT5344 has allowed the generation of DNA microarrays to analyze the response to different nitrogen sources. The mRNA of P. pseudoalcaligenes CECT5344 cells grown under nitrogen limiting conditions showed considerable changes when compared against the transcripts from cells grown with ammonium; up-regulated genes were, among others, the glnK gene encoding the nitrogen regulatory protein PII, the two-component ntrBC system involved in global nitrogen regulation, and the ammonium transporter-encoding amtB gene. The protein coding transcripts of P. pseudoalcaligenes CECT5344 cells grown with sodium cyanide or an industrial jewelry wastewater that contains high concentration of cyanide and metals like iron, copper and zinc, were also compared against the transcripts of cells grown with ammonium as nitrogen source. This analysis revealed the induction by cyanide and the cyanide-rich wastewater of four nitrilase-encoding genes, including the nitC gene that is essential for cyanide assimilation, the cyanase cynS gene involved in cyanate assimilation, the cioAB genes required for the cyanide-insensitive respiration, and the ahpC gene coding for an alkyl-hydroperoxide reductase that could be related with iron homeostasis and oxidative stress. The nitC and cynS genes were also induced in cells grown under nitrogen starvation conditions. In cells grown with the jewelry wastewater, a malate quinone:oxidoreductase mqoB gene and several genes coding for metal extrusion systems were specifically induced. Copyright © 2015 The Authors. Published by Elsevier B.V. All rights reserved.

Improvement of biodegradability of oil wastewater contained PAM by pretreatment with Fenton oxidation

International Nuclear Information System (INIS)

Bao, M.; Wang, N.

2008-01-01

The use of polymer flooding in enhanced oil recovery operations has resulted in higher levels of polyacrylamide (PAM) found in oil wastewater. PAM is harmful to the environment, particularly the monomer acrylamide that is generated from PAM degradation. In this study, PAM derived from oil wastewater was pretreated by Fenton oxidation. This oxidation method is based on the use of a mixture of H 2 O 2 and iron salts which produce hydroxyl radicals in acidic conditions. The method offers a cost-effective source of hydroxyl radicals, using easy-to-handle reagents. The purpose of this study was to transform PAM to biodegradable intermediums. The optimal conditions for the Fenton reactions were also determined and described. Under optimal conditions, the removal ratios of PAM and chemical oxygen demand (COD) were 83.8 and 77 per cent respectively. It was concluded that Fenton's oxidation is an effective treatment to improved the biodegradability of PAM. 14 refs., 1 tab., 7 figs

Microbial Community Profiles in Wastewaters from Onsite Wastewater Treatment Systems Technology.

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Łukasz Jałowiecki

Full Text Available The aim of the study was to determine the potential of community-level physiological profiles (CLPPs methodology as an assay for characterization of the metabolic diversity of wastewater samples and to link the metabolic diversity patterns to efficiency of select onsite biological wastewater facilities. Metabolic fingerprints obtained from the selected samples were used to understand functional diversity implied by the carbon substrate shifts. Three different biological facilities of onsite wastewater treatment were evaluated: fixed bed reactor (technology A, trickling filter/biofilter system (technology B, and aerated filter system (the fluidized bed reactor, technology C. High similarities of the microbial community functional structures were found among the samples from the three onsite wastewater treatment plants (WWTPs, as shown by the diversity indices. Principal components analysis (PCA showed that the diversity and CLPPs of microbial communities depended on the working efficiency of the wastewater treatment technologies. This study provided an overall picture of microbial community functional structures of investigated samples in WWTPs and discerned the linkages between microbial communities and technologies of onsite WWTPs used. The results obtained confirmed that metabolic profiles could be used to monitor treatment processes as valuable biological indicators of onsite wastewater treatment technologies efficiency. This is the first step toward understanding relations of technology types with microbial community patterns in raw and treated wastewaters.

Municipal wastewater biological nutrient removal driven by the fermentation liquid of dairy wastewater.

Science.gov (United States)

Liu, Hui; Chen, Yinguang; Wu, Jiang

2017-11-01

Carbon substrate is required by biological nutrient removal (BNR) microorganism, but it is usually insufficient in the influent of many municipal wastewater treatment plants. In this study the use of ethanol-enriched fermentation liquid, which was derived from dairy wastewater, as the preferred carbon substrate of BNR was reported. First, the application of dairy wastewater and food processing wastewater and their fermentation liquid as the carbon substrate of BNR was compared in the short-term tests. The fermented wastewater showed higher BNR performance than the unfermented one, and the fermentation liquid of dairy wastewater (FL-DW), which was obtained under pH 8 and fermentation time of 6 day, exhibited the highest phosphorus (95.5%) and total nitrogen (97.6%) removal efficiencies due to its high ethanol content (57.9%). Then, the long-term performance of FL-DW acting as the carbon substrate of BNR was compared with that of acetate and ethanol, and the FL-DW showed the greatest phosphorus and total nitrogen removal. Further investigation showed that the use of FL-DW caused the highest polyhydroxyalkanoates (PHAs) synthesis in BNR microbial cells, and more PHAs were used for phosphorus uptake and denitrification rather than glycogen synthesis and microbial growth. The FL-DW can be used as a preferred carbon substrate for BNR microbes. AB: aerobic end sludge active biomass; BNR: biological nutrient removal; DW: dairy wastewater; FL-DW: fermentation liquid of dairy wastewater; FPW: food processing wastewater; FL-FPW: fermentation liquid of food processing wastewater; PHAs: polyhydroxyalkanoates; PHB: poly-3-hydroxybutyrate; PHV: poly-3-hydroxyvalerate; PH2MV: poly-3-hydroxy-2- methylvalerate; PAOs: phosphorus accumulating organisms; SBR: sequencing batch reactor; SOP: soluble ortho-phosphorus; TN: total nitrogen; TSS: total suspended solids; VSS: volatile suspended solids; VFAs: volatile fatty acids; WWTPs: wastewater treatment plants.

Characteristics and Biodegradability of Wastewater Organic Matter in Municipal Wastewater Treatment Plants Collecting Domestic Wastewater and Industrial Discharge

OpenAIRE

Yun-Young Choi; Seung-Ryong Baek; Jae-In Kim; Jeong-Woo Choi; Jin Hur; Tae-U Lee; Cheol-Joon Park; Byung Joon Lee

2017-01-01

Municipal wastewater treatment plants (WWTPs) in Korea collect and treat not only domestic wastewater, but also discharge from industrial complexes. However, some industrial discharges contain a large amount of non-biodegradable organic matter, which cannot be treated properly in a conventional biological WWTP. This study aimed to investigate the characteristics and biodegradability of the wastewater organic matter contained in the industrial discharges and to examine the fate of the industri...

Exploitation of the residue of foundry exhauster powder in ceramics for covering

International Nuclear Information System (INIS)

Valentina, Luiz Veriano Oliveira Dalla; Folgueras, Marilena Valadares; Knop, Wanessa Rejane; Semptikovski, Simone Claudiano

2010-01-01

The work evaluates the possibility of the use the exhauster powder generated in the foundry process in ceramic mass atomized semigre type. This residue was characterized by scanning electron microscopy, x-ray diffractometry and thermal analysis (DSC, TG). Formulations were prepared with different exhauster powder content. The sintered materials between 1000°C at 1 200 deg C. The results showed of the scanning electron microscopy and the characterization of the technological properties (water absorption, linear shrinkage and apparent density) had demonstrated the viability of the use of this residue. Through experiments it was observed that the exhauster powder promoted an increment in the sintering degree, and raised texts of this they increase of the porosity and intensification in the color of the new material. That is, it is possible to incorporate small amounts of the exhauster powder in substitution the substances cousins of natural origin. (author)

Long-term fate of exogenous metals in a sandy Luvisol subjected to intensive irrigation with raw wastewater

International Nuclear Information System (INIS)

Dere, C.; Lamy, I.; Jaulin, A.; Cornu, S.

2007-01-01

From 1899 to 2002, sandy Luvisol in the Paris region has been intensively irrigated with raw wastewater, resulting in major soil pollution by metallic trace elements (MTE). To identify the soil phases implicated in retaining these metals, sequential extractions were performed on a solum irrigated with untreated wastewater and another reference solum. The endogenous and exogenous fractions of MTE in the contaminated soil were discriminated using correlations between MTE and major elements defined from unpolluted soils of the area. In the contaminated soil no exogenous lead and chromium are present below the surface horizon, whereas exogenous zinc and copper are found down to the base of the solum. The endogenous MTE are mainly found in the residual fraction. Exogenous MTE appear to be associated with organic matter in the surface horizon, and exogenous zinc seems to be readsorbed on iron and manganese oxyhydroxides in the underlying horizons. - After 100 years of intensive irrigation with wastewater, no exogenous Pb and Cr are found in the subsoil, while exogenous Zn and Cu are found down to the base of the solum, mostly readsorbed

Tailoring the properties of a zero-valent iron-based composite by mechanochemistry for nitrophenols degradation in wastewaters.

Science.gov (United States)

Cagnetta, Giovanni; Huang, Jun; Lomovskiy, Igor O; Yu, Gang

2017-11-01

Zero-valent iron (ZVI) is a valuable material for environmental remediation, because of its safeness, large availability, and inexpensiveness. Moreover, its reactivity can be improved by addition of (nano-) particles of other elements such as noble metals. However, common preparation methods for this kind of iron-based composites involve wet precipitation of noble metal salt precursors, so they are often expensive and not green. Mechanochemical procedures can provide a solvent-free alternative, even at a large scale. The present study demonstrates that it is possible to tailor functional properties of ZVI-based materials, utilizing high-energy ball milling. All main preparation parameters are investigated and discussed. Specifically, a copper-carbon-iron ternary composite was prepared for fast degradation of 4-nitrophenol (utilized as model pollutant) to 4-aminophenol and other phenolic compounds. Copper and carbon are purposely chosen to insert specific properties to the composite: Copper acts as efficient nano-cathode that enhances electron transfer from iron to 4-nitrophenol, while carbon protects the iron surface from fast oxidation in open air. In this way, the reactive material can rapidly reduce high concentration of nitrophenols in water, it does not require acid washing to be activated, and can be stored in open air for one week without any significant activity loss.

Facile synthesis of iron oxide nanoparticle and synergistic effect of iron nanoparticle in the presence of sunlight for the degradation of DOM from textile wastewater

Science.gov (United States)

Parvin, Fahmida; Nayna, Omme Kulsum; Tareq, Shafi M.; Rikta, Sharmin Yousuf; Kamal, Abdul KI

2018-05-01

This study explores the capacity of synthesized Fe2O3 nanoparticles (NPs) under sunlight for the degradation of dissolved organic matter (DOM) from synthetic (Procion blue dye) solution as well as from textile wastewater (TWW). Fe2O3 NPs were properly synthesized and confirmed by UV absorbance, FTIR spectra and SEM image analysis. Photocatalytic degradation of DOM from TWW and synthetic solution was performed by catalyst Fe2O3 NPs (5 mg/L) in the presence of solar irradiation (up to 40 h). The DOM degradation of the TWW and synthetic solution has been analyzed by fluorescence 3D excitation emission matrix (3D EEM). Synergistic effect was expected and it was found that the rate of decrease of fluorescence intensity increased with time. Within 20 h, for the synthetic solution, reduction of fluorescence intensity (80%) reaches an equilibrium. In contrast, the rate of decrease in the fluorescence intensity is highest (91%) in 40 h of irradiation for TWW. This reduction of fluorescence intensity indicates the degradation of DOM and can be expressed well by second-order model kinetics. Reduction of TOC, BOD5 and COD load again validated the degradation of DOM from TWW by catalyst Fe2O3 NPs-induced solar irradiation. We applied the treated wastewater on the plant to observe the reusability of the treated TWW, and the morphological data analysis of the plant demonstrates that the catalyst Fe2O3 NPs-induced solar-irradiated wastewater exhibits less adverse impact on plant morphology.

The analysis of the wax foundry models fabrication process for the CPX3000 device

Directory of Open Access Journals (Sweden)

G. Budzik

2011-04-01

Full Text Available The paper presents possibilities of creating wax founding models by means of CPX3000 device. The device is used for Rapid Prototypingof models made of foundry wax in an incremental process. The paper also presents problems connected with choosing technologicalparameters for incremental shaping which influence the accuracy of created models. Issues connected with post-processing are alsodescribed. This process is of great importance for obtaining geometrically correct models. The analysis of parameters of cleaning models from supporting material is also presented. At present CPX3000 printer is the first used in Poland device by 3D Systems firm for creating wax models. The printer is at The Faculty of Mechanical Engineering at Rzeszów University of Technology.

Preparation of a new Fenton-like catalyst from red mud using molasses wastewater as partial acidifying agent.

Science.gov (United States)

Wei, Guangtao; Shao, Luhua; Mo, Jihua; Li, Zhongmin; Zhang, Linye

2017-06-01

Using molasses wastewater as partial acidifying agent, a new Fenton-like catalyst (ACRM sm ) was prepared through a simple process of acidification and calcination using red mud as main material. With molasses wastewater, both the free alkali and the chemically bonded alkali in red mud were effectively removed under the action of H 2 SO 4 and molasses wastewater, and the prepared ACRM sm was a near-neutral catalyst. The ACRM sm preparation conditions were as follows: for 3 g of red mud, 9 mL of 0.7 mol/L H 2 SO 4 plus 2 g of molasses wastewater as the acidifying agent, calcination temperature 573 K, and calcination time 1 h. Iron phase of ACRM sm was mainly α-Fe 2 O 3 and trace amount of carbon existed in ACRM sm . The addition of molasses wastewater not only effectively reduced the consumption of H 2 SO 4 in acidification of red mud but also resulted in the generation of carbon and significantly improved the distribution of macropore in prepared ACRM sm . It was found that near-neutral pH of catalyst, generated carbon, and wide distribution of macropore were the main reasons for the high catalytic activity of ACRM sm . The generated carbon and wide distribution of macropore were entirely due to the molasses wastewater added. In degradation of orange II, ACRM sm retained most of its catalytic stability and activity after five recycling times, indicating ACRM sm had an excellent long-term stability in the Fenton-like process. Furthermore, the performance test of settling showed ACRM sm had an excellent settleability. ACRM sm was a safe and green catalytic material used in Fenton-like oxidation for wastewater treatment.

Trends in the Production of Castings in the World and in Poland in the XXI Century

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Soiński M.S.

2016-06-01

Full Text Available The paper presents data concerning the total production of castings over the 2000-2014 period, both on a global scale, and in Poland. The basic types of casting alloys were taken into account. Changes in the production volume and structure over the period of the analysed 15 years were pointed out with respect to countries leading in foundry production. The topmost position in the world foundry industry is held by China for several years (with almost 45% share in the foundry market, the second place is taken by India (with almost 9% share. A distinct reduction in the shares of the once significant producers of castings, such as USA, Japan, Germany, Russia, Italy, or France, was observed over the 2000-2014 period. Poland had a share of 1.16% in 2000, and of 1.02% in 2014. Comparing the detailed data concerning the years 2000 and 2014, one can see that the fractions of castings made of ductile iron, cast steel, aluminium alloys, or magnesium alloys increase on a global scale, while such alloys as grey cast iron or malleable are in decline.

Feasibility of sulfide control in sewers by reuse of iron rich drinking water treatment sludge.

Science.gov (United States)

Sun, Jing; Pikaar, Ilje; Sharma, Keshab Raj; Keller, Jürg; Yuan, Zhiguo

2015-03-15

Dosage of iron salt is the most commonly used method for sulfide control in sewer networks but incurs high chemical costs. In this study, we experimentally investigate the feasibility of using iron rich drinking water treatment sludge for sulfide control in sewers. A lab-scale rising main sewer biofilm reactor was used. The sulfide concentration in the effluent decreased from 15.5 to 19.8 mgS/L (without dosing) to below 0.7-2.3 mgS/L at a sludge dosing rate achieving an iron to total dissolved inorganic sulfur molar ratio (Fe:S) of 1:1, with further removal of sulfide possible by prolonging the reaction time. In fact, batch tests revealed an Fe consumption to sulfide removal ratio of 0.5 ± 0.02 (mole:mole), suggesting the possible occurrence of other reactions involving the removal of sulfide. Modelling revealed that the reaction between iron in sludge and sulfide has reaction orders of 0.65 ± 0.01 and 0.77 ± 0.02 with respect to the Fe and sulfide concentrations, respectively. The addition of sludge slightly increased the total chemical oxidation demand (tCOD) concentration (by approximately 12%) as expected, but decreased the soluble chemical oxidation demand (sCOD) concentration and methane formation by 7% and 20%, respectively. Some phosphate removal (13%) was also observed at the sludge dosing rate of 1:1 (Fe:S), which is beneficial to nutrient removal from the wastewater. Overall, this study suggests that dosing iron-rich drinking water sludge to sewers could be an effective strategy for sulfide removal in sewer systems, which would also reduce the sludge disposal costs for drinking water treatment works. However, its potential side-effects on sewer sedimentation and on the wastewater treatment plant effluent remain to be investigated. Copyright © 2015 Elsevier Ltd. All rights reserved.

Purification and detoxification of petroleum refinery wastewater by electrocoagulation process.

Science.gov (United States)

Gousmi, N; Sahmi, A; Li, H Z; Poncin, S; Djebbar, R; Bensadok, K

2016-09-01

The treatment of synthetic oily wastewater having the characteristics of a typical petroleum refinery wastewater (PRW) by electrocoagulation (EC) using iron and aluminum electrodes was conducted in an electrolytic reactor equipped with fluid recirculation. During the treatment, the emulsion stability was followed by the measurement of Zeta potential and particle sizes. Effects of some operating conditions such as electrodes material, current density and electrolysis time on removal efficiencies of turbidity, and chemical oxygen demand (COD) were investigated in detail. The PRW purification by the EC process was found to be the most effective using aluminum as the anode and cathode, current density of 60 A/m(2) and 30 min of electrolysis time. Under these conditions, the process efficiencies were 83.52% and 99.94%, respectively, for COD and turbidity removals which correspond to final values of 96 mg O2/L and 0.5 NTU. A moderate energy consumption (0.341 kWh) was needed to treat 1 m(3) of PRW. Besides, the ecotoxicity test proved that toxic substances presented in the PRW, and those inhibiting the germination growth of whet, were eliminated by the EC technique.

Inhibition of Nitrate Reduction by NaCl Adsorption on a Nano-Zero-Valent Iron Surface during a Concentrate Treatment for Water Reuse

DEFF Research Database (Denmark)

Hwang, Yuhoon; Kim, Dogun; Shin, Hang-Sik

2015-01-01

Nanoscale zero-valent iron (NZVI) has been considered as a possible material to treat water and wastewater. However, it is necessary to verify the effect of the matrix components in different types of target water. In this study, different effects depending on the sodium chloride (Na...

The effect of main alloying elements on the physical properties of Al–Si foundry alloys

International Nuclear Information System (INIS)

Stadler, F.; Antrekowitsch, H.; Fragner, W.; Kaufmann, H.; Pinatel, E.R.; Uggowitzer, P.J.

2013-01-01

In this study we describe the effect of the main alloying elements Si, Cu and Ni on the thermal properties of hypoeutectic and near-eutectic Al–Si foundry alloys. By means of systematic variations of the chemical composition, the influence of the amount of ‘second phases’ on the thermal conductivity, thermal expansion coefficient, and thermal shock resistance is evaluated. Thermodynamic calculations predicting the phase formation in multi-component Al–Si cast alloys were carried out and verified using SEM, EDX and XRD analysis. The experimentally obtained data are discussed on a systematic basis of thermodynamic calculations and compared to theoretical models for the thermal conductivity and thermal expansion of heterogeneous solids.

Influence of wastewater characteristics on methane potential in food-processing industry wastewaters

DEFF Research Database (Denmark)

Maya Altamira, Larisa; Baun, Anders; Angelidaki, Irini

2008-01-01

) were compared to the theoretical methane yields (Bo,th) in order to evaluate the biodegradability of the tested wastewaters and the influence of their physico-chemical characteristics. The analytical method applied to quantify the wastewaters’ organic content proved to influence the estimation...... of their theoretical yields. The substrate:inoculum ratio as well as the dilution factor of the wastewaters influenced the ultimate practical methane yields differently in each of the wastewaters assessed. Substrate chemical oxygen demand (COD) concentrations did not present any influence on ultimate practical methane...... yields; on the other hand, it was found that they were affected positively by concentrations of total inorganic carbon when wastewaters were 25% and 50% diluted and affected negatively by concentrations of total acetate when wastewaters were undiluted. Carbohydrate and protein concentrations affected...

Removal of Arsenic from Wastewaters by Airlift Electrocoagulation: Part 3: Copper Smelter Wastewater Treatment

DEFF Research Database (Denmark)

Hansen, H.K.; Ottosen, Lisbeth M.

2010-01-01

The arsenic content in wastewater is of major concern for copper smelters. A typical complex wastewater treatment is needed with a combination of chemical and physical processes. Electrocoagulation (EC) has shown its potential for arsenic removal due to the formation of ferric hydroxide-arsenate ...... threshold value for wastewater discharge could rapidly be reached when the conventional method did not clean the wastewater sufficiently....

Analysis of Treated Wastewater Produced from Al-Lajoun Wastewater Treatment Plant, Jordan

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Waleed Manasreh

2009-01-01

Full Text Available Assessment of treated wastewater produced from Al-Lajoun collection tanks of the wastewater treatment plant in Karak province was carried out in term of physical properties, its major ionic composition, heavy metals and general organic content, for both wastewater influent and effluent. Sampling was done in two periods during (2005-2006 summer season and during winter season to detect the impact of climate on treated wastewater quality. Soil samples were collected from Al-Lajoun valley where the treated wastewater drained, to determine the heavy metal and total organic carbon concentrations at same time. The study showed that the treated wastewater was low in its heavy metals contents during both winter and summer seasons, which was attributed to high pH value enhancing their precipitations. Some of the major ions such as Cl-, Na+, HCO33-, Mg2+ in addition to biological oxygen demand and chemical oxygen demand were higher than the recommended Jordanian guidelines for drained water in valleys. The treated wastewater contained some organic compounds of toxic type such as polycyclic aromatic hydrocarbons. Results showed that the soil was low in its heavy metal contents and total organic carbon with distance from the discharging pond, which attributed to the adsorption of heavy metals, total organic carbon and sedimentation of suspended particulates. From this study it was concluded that the treated wastewater must be used in situ for production of animal fodder and prohibit its contact with the surface and groundwater resources of the area specially Al-Mujeb dam where it is collected.

Performance evaluation of pilot scale sulfur-oxidizing denitrification for treatment of metal plating wastewater.

Science.gov (United States)

Flores, Angel S P; Gwon, Eun-Mi; Sim, Dong-Min; Nisola, Grace; Galera, Melvin M; Chon, Seung-Se; Chung, Wook-Jin; Pak, Dae-Won; Ahn, Zou Sam

2006-01-01

A full-scale and two pilot-scale upflow sulfur-oxidizing denitrification (SOD) columns were evaluated using metal plating wastewater as feed. The sludge was autotrophically enriched, and inoculated in the SOD columns attached to the effluent line of three metal plating wastewater treatment facilities. The effects of activated carbon and aeration were also studied, and found effective for the removal of suspended solids and ammonia, respectively. The results showed that the constituents, such as the total nitrogen, nitrates, nitrites, ammonia, chemical oxygen demand (COD), and heavy metals, were effectively removed. The pH was observed to be maintained at 7-8 due to the alkalinity supplied by the sulfur-calcium carbonate (SC) pellet. The denitrification efficiency and start-up period were observed to be affected by the influent quality. Chromium, iron, nickel, copper, and zinc--the major heavy metal components of the influent--were effectively reduced at certain concentrations. Other metal ions were also detected and reduced to undetectable concentrations, but no trends in the comparison with denitrification were observed. From the results it can be concluded that SOD is effective for the removal of nitrogen, particularly nitrates, without a drastic pH change, and can effectively remove minute concentrations of heavy metals and COD in metal plating wastewaters.

Engineering report for interim solids removal modifications of the Steam Plant Wastewater Treatment Facility

International Nuclear Information System (INIS)

1995-04-01

The Steam Plant Wastewater Treatment Facility (SPWTF) treats wastewater from the Y-12 Plant coal yard, steam plant, and water demineralizer facility. The facility is required to comply with National Pollutant Discharge Elimination System (NPDES) standards prior to discharge to East Fork Poplar Creek (EFPC). The existing facility was designed to meet Best Available Technology (BAT) standards and has been in operation since 1988. The SPWTF has had intermittent violations of the NPDES permit primarily due to difficulties in complying with the limit for total iron of 1.0 ppM. A FY-1997 Line Item project, SPWTF Upgrades, is planned to improve the capabilities of the SPWTF to eliminate non-compliances with the permit limits. The intent of the Interim Solids Removal Modification project is to improve the SPWTF effluent quality and to provide pilot treatment data to assist in the design and implementation of the SPWTF Upgrades Line Item Project

[The genetic component of chronic respiratory diseases in workers of foundry productions].

Science.gov (United States)

Loskutov, D V; Khamitova, R Ya

Review of the literature shows that currently there is an accumulation of data on the genetic determination of individual susceptibility to adverse industrial factors. Material of the research were high molecular DNA samples isolated from epithelial mouth scrapings in 99 foundry workers. Study of polymorphic variants of interleukin genes was performed by means of the analysis ofproducts of amplification of specific regions of the genome. Homozygous genotype TNF-a (-308A/G) was established to increase the relative risk of shaping of chronic respiratory diseases: with AA alleles - by 6.4 times and GG alleles - by 2.4 times, while the heterozygous genotype (AG) decreases - by 1. 9 times. Polymorphism of gene IL-1β (+3953 T / C) had no significance for the development of respiratory disease. Genotyping interleukins, involved in the inflammatory responses of the bronchopulmonary tract, can be considered as an element ofprimary prevention in industries with a high risk for shaping of respiratory diseases.

Application of electrochemically synthesized ferrate(VI in the purification of wastewater from coal separation plant

Directory of Open Access Journals (Sweden)

Čekerevac Milan I.

2010-01-01

Full Text Available The oxidative and coagulation efficiency of Na2FeO4 solution, electrochemically generated by trans-passive anodic oxidation of electrical steel in 10M NaOH solution, is confirmed in the process of purification of heavily contaminated wastewater from coal separation plant. The decontamination efficiency is evaluated comparing the values of selected contamination parameters obtained by chemical and biochemical analysis of plant effluent water and water obtained after decontamination with ferrate(VI solution in relatively simple laboratory procedure. The sample of 450 ml of wastewater is treated in laboratory conditions with 100cm3 solution of 1 mg dm-3 Na2FeO4 in 10M NaOH. The chemical analysis of effluent water after treatment have shown almost 3 times lower permanganate index, about 3 times lower iron content, 1.45 times lower As3+ content, 7.35 times lower ammonia content. Turbidity and chemical oxygen demand (COD is reduced for more than 5.77and 13.4 times, respectively. The suspended and colloid matter is eliminated from effluent water after treatment with ferrate(VI solution. Also, biochemical exploration has confirmed high efficiency of ferrate(VI in organics and microbial elimination showing 7.1 times lower 5-days bio-chemical oxygen demand (BOD5, and total elimination of aerobic and anaerobic bacteria from effluent water. According to standards on quality of industrial wastewater effluents, it may be concluded that ferrate(VI treatment of wastewater almost completely eliminates excess of dangerous chemicals and pathogen bacteria, with the exemption of arsenic. Thus, ferrate(VI shows capable performance in treatment of coal separation plant wastewater.

Hazardous substances in wastewater systems:a delicate issue for wastewater management

OpenAIRE

Palmquist, Helena

2001-01-01

Many substances derived from human activity end up in wastewater systems at some point. A large number of different substances - up to 30,000 - are present in wastewater. Some of them are valuable, such as nitrogen and phosphorus, but there are also hazardous substances such as heavy metals and anthropogenic organic substances. To be able to utilise the wastewater nutrients on arable land (agriculture, forestry or other alternatives), it is of great importance to investigate the sources of ha...

Review of wastewater problems and wastewater-management planning in the San Francisco Bay region, California

Science.gov (United States)

Hines, Walter G.

1973-01-01

The San Francisco Bay region has suffered adverse environmental effects related to the discharge of municipal-, industrial-, and agricultural- wastewater and storm-water runoff. Specific pollutional properties of theses discharges are not well understood in all cases although the toxic materials and aquatic-plant nutrients (biostimulants) found in municipal and industrial waterwater are considered to be a major cause of regional water-quality problems. Other water-quality problems in the region are commonly attributed to pesticides found in agricultural wastewater and potentially pathogenic bacteria in municipal-wastewater discharges and in storm-water runoff. The geographical distribution and magnitude of wastewater discharges in the bay region, particularly those from municipalities and industries, is largely a function of population, economic growth, and urban development. As might be expected, the total volume of wastewater has increased in a trend paralleling this growth and development. More significant, perhaps, is the fact that the total volume parameters such as BOD (biochemical oxygen demand), biostimulant concentrations, and toxicity, has increased despite large expenditures on new and improved municipal- and industrial-wastewater-treatment plants. Also, pollutant loadings from other major source, such as agriculture and storm-water runoff, have increased. At the time of writing (1972), many Federal, State, regional, and local agencies are engaged in a comprehensive wastewater-management-planning effort for the entire bay region. Initial objectives of this planning effort are: (1) the consolidation and coordination of loosely integrated wastewater-management facilities and (2) the elimination of wastewater discharges to ecologically sensitive areas, such as fresh-water streams and shallow extremities of San Francisco Bay. There has been some investigation of potential long-range wastewater-management alternatives based upon disposal in deep water in the

Iron and stony-iron meteorites

DEFF Research Database (Denmark)

Ruzicka, Alex M.; Haack, Henning; Chabot, Nancy L.

2017-01-01

By far most of the melted and differentiated planetesimals that have been sampled as meteorites are metal-rich iron meteorites or stony iron meteorites. The parent asteroids of these meteorites accreted early and differentiated shortly after the solar system formed, producing some of the oldest...... and interpretations for iron and stony iron meteorites (Plate 13.1). Such meteorites provide important constraints on the nature of metal-silicate separation and mixing in planetesimals undergoing partial to complete differentiation. They include iron meteorites that formed by the solidification of cores...... (fractionally crystallized irons), irons in which partly molten metal and silicates of diverse types were mixed together (silicate-bearing irons), stony irons in which partly molten metal and olivine from cores and mantles were mixed together (pallasites), and stony irons in which partly molten metal...

Basic Principles of Wastewater Treatment

OpenAIRE

Von Sperling, Marcos

2007-01-01

"Basic Principles of Wastewater Treatment is the second volume in the series Biological Wastewater Treatment, and focusses on the unit operations and processes associated with biological wastewater treatment. The major topics covered are: microbiology and ecology of wastewater treatment reaction kinetics and reactor hydraulics conversion of organic and inorganic matter sedimentation aeration The theory presented in this volume forms the basis upon which the other books...

Wastewater management in Khartoum Region Soba wastewater treatment plant (stabilization ponds)

International Nuclear Information System (INIS)

Maki, A. M. E.

2010-03-01

Soba wastewater treatment plant will be replaced shortly by new plant based on activate sludge. This study was carried in order to evaluate: the design, physical, chemical and biological characteristics and the capacity of the plant. Outlet Effluents quality was compared with Sudan wastewater treatment standards. Samples analyses were carried by UNESCO CHAIR 2006 (Khartoum State). It was found that the result is not as: The designed and standard level especially for BOD, COD, TBC and TC. It was also found that BOD and COD of the effluents were not complying with adopted standards for treated wastewater to be discharged to the environment. The study reached the conclusions that plant is overloaded and the characteristics of the wastewater received is not as the design which affects the efficiency of the treatment process. (Author)

Wastewater treatment by nanofiltration membranes

Science.gov (United States)

Mulyanti, R.; Susanto, H.

2018-03-01

Lower energy consumption compared to reverse osmosis (RO) and higher rejection compared to ultrafiltration make nanofiltration (NF) membrane get more and more attention for wastewater treatment. NF has become a promising technology not only for treating wastewater but also for reusing water from wastewater. This paper presents various application of NF for wastewater treatments. The factors affecting the performance of NF membranes including operating conditions, feed characteristics and membrane characteristics were discussed. In addition, fouling as a severe problem during NF application is also presented. Further, future prospects and challenges of NF for wastewater treatments are explained.

A modular continuous flow reactor system for the selective bio-oxidation of iron and precipitation of schwertmannite from mine-impacted waters.

Science.gov (United States)

Hedrich, Sabrina; Johnson, D Barrie

2012-02-01

A novel modular bioremediation system which facilitates the selective removal of soluble iron from extremely acidic (pH ∼2) metal-rich wastewaters by ferrous iron oxidation and selective precipitation of the ferric iron produced is described. In the first of the three modules, rapid ferrous iron oxidation was mediated by the recently-characterized iron-oxidizing autotrophic acidophile, "Ferrovum myxofaciens", which grew as long "streamers" within the reactor. Over 90% of the iron present in influent test liquors containing 280mg/L iron was oxidized at a dilution rate of 0.41h(-1), in a proton-consuming reaction. The ferric iron-rich solutions produced were pumped into a second reactor where controlled addition of sodium hydroxide caused the water pH to increase to 3.5 and ferric iron to precipitate as the mineral schwertmannite. Addition of a flocculating agent promoted rapid aggregation and settling of the fine-grain schwertmannite particles. A third passive module (a packed-bed bioreactor, also inoculated with "Fv. myxofaciens") acted as a polishing reactor, lowering soluble iron concentrations in the processed water to iron from a synthetic acidic (pH 2.1) mine water that contained soluble aluminum, copper, manganese and zinc in addition to iron. Schwertmannite was again produced, with little or no co-precipitation of other metals. Copyright © 2011 Elsevier Ltd. All rights reserved.

Data of furfural adsorption on nano zero valent iron (NZVI) synthesized from Nettle extract

OpenAIRE

Fazlzadeh, Mehdi; Ansarizadeh, Mohammad; Leili, Mostafa

2017-01-01

Among various water and wastewater treatment methods, adsorption techniques are widely used to remove certain classes of pollutants due to its unique features. Thus, the aim of this data article is to synthesize zero valent iron nanoparticles (NZVI) from Nettle leaf extract by green synthesis method as an environmentally friendly technique, and to evaluate it's efficiency in the removal of furfural from aqueous solutions. The data of possible adsorption mechanism and isotherm of furfural on t...

Composite wastewater treatment by aerated electrocoagulation and modified peroxi-coagulation processes.

Science.gov (United States)

Kumar, Abhijeet; Nidheesh, P V; Suresh Kumar, M

2018-08-01

Treatment of composite wastewater generating from the industrial estates is a great challenge. The present study examines the applicability of aerated electrocoagulation and modified peroxi-coagulation processes for removing color and COD from composite wastewater. Iron plates were used as anodes and cathodes in both electrochemical processes and experiments were carried out in a working volume of 2 L. Aeration enhanced the efficiency of electrocoagulation process significantly. More than 50% of COD and 60% of color were removed after 1 h of electrocoagulation process operated at pH 3 and applied voltage of 1 V. Efficiency of the modified peroxi-coagulation process was significantly higher than that of aerated electrocoagulation. COD and color removal efficiencies of the modified peroxi-coagulation process were found as 77.7% and 97%, respectively after 1 h of electrolysis operated at 1 V, solution pH 3 and 50 mM hydrogen peroxide addition. This improved efficiency of modified peroxi-coagulation compared to aerated electrocoagulation is mainly due to the attack of in-situ generated hydroxyl radicals. Copyright © 2018 Elsevier Ltd. All rights reserved.

Obstruction and uniformity in drip irrigation systems by applying treated wastewater

Directory of Open Access Journals (Sweden)

Patrícia Ferreira da Silva

Full Text Available ABSTRACT The use of wastewater in agriculture is an alternative to control surface water pollution, and helps to promote the rational use of water. Therefore, the objective of this study was to evaluate the obstruction and uniformity of application of treated wastewater in drip irrigation systems. The study was conducted in a greenhouse at the Universidade Federal de Campina Grande. The treatments were composed by the factorial combination of two factors: three types of water (supply water-ABAST, effluent of a constructed wetland system -WETLAND and upflow of anaerobic reactor effluent followed by constructed wetland system -UASB + WETLAND, and two drip irrigation systems (surface and subsurface, set in a completely randomized design, with four replications. The results indicated that the pH, suspended solids, total iron and coliforms of the WETLAND and UASB + WETLAND treatments represented a severe risk of clogging of drippers; the flow of the emitters increased as the service pressure was increased; values of CUC and CUD in surface and subsurface drip were classified as excellent in ABAST and WETLAND treatments. The degree of clogging reduced as pressure under surface and subsurface drip was increased.

Sustainability innovation foundry - FY13: Merging research and operations

Energy Technology Data Exchange (ETDEWEB)

Mizner, Jack Harry [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Passell, Howard David [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Keller, Elizabeth James Kistin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gordon, Margaret Ellen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); McNeish, Jerry A. [Sandia National Laboratories, Livermore, CA (United States); Sullivan, Kristina [Sandia National Laboratories, Livermore, CA (United States)

2013-12-01

Sustainability is a critical national security issue for the U.S. and other nations. Sandia National Laboratories (SNL) is already a global leader in sustainability science and technology (SS&T) as documented in this report. This report documents the ongoing work conducted this year as part of the Sustainability Innovation Foundry (SIF). The efforts of the SIF support Sandia's national and international security missions related to sustainability and resilience revolving around energy use, water use, and materials, both on site at Sandia and externally. The SIF leverages existing Sandia research and development (R&D) in sustainability science and technology to support new solutions to complex problems. The SIF also builds on existing Sandia initiatives to support transformation of Sandia into a fully sustainable entity in terms of materials, energy, and water use. In the long term, the SIF will demonstrate the efficacy of sustainability technology developed at Sandia through prototyping and test bed approaches and will provide a common platform for support of solutions to the complex problems surrounding sustainability. Highlights from this year include the Sustainability Idea Challenge, improvements in facilities energy use, lectures and presentations from relevant experts in sustainability [Dr. Barry Hughes, University of Denver], and significant development of the Institutional Transformation (IX) modeling tools to support evaluation of proposed modifications to the SNL infrastructure to realize energy savings.

Neutralization of wastewater from nitrite passivation

International Nuclear Information System (INIS)

Pawlowski, L.; Mientki, B.; Wasag, H.

1982-01-01

A method for neutralization of wastewater formed in nitrite passivation has been presented. The method consists of introducing urea into wastewater and acidifying it with sulphuric acid. Wastewater is neutralized with lime. After clarification, wastewater can be drained outside the plant

Removal of colour, turbidity, oil and grease for slaughterhouse wastewater using electrocoagulation method

Science.gov (United States)

Yusoff, Mohd Suffian; Azwan, Azlyza Mohd; Zamri, Mohd Faiz Muaz Ahmad; Aziz, Hamidi Abdul

2017-10-01

In this study electrocoagulation method is used to treat slaughterhouse wastewaters. The aim of this study is to determine the efficiency of electrocoagulation method for the removal of colour, turbidity, oil and grease of slaughterhouse wastewaters. The factors of electrode types, and voltage applied during treatment are the study parameters. The types of electrode used are Aluminium (Al) grade 6082 and Iron (Fe) grade 1050. Meanwhile, the ranges of voltage applied are 2, 4, 6, 8 volts at a time interval of 10, 20 and 30 minutes respectively. The effect of these factors on the removal of fat oil and grease (FOG), colour and turbidity are analyzed. The results show maximum removal of FOG, colour and turbidity are recorded using Fe electrode at 8 V of applied voltage with 30 minutes of treatment time. The increase in treatment time of the cell will also increase the amount of hydrogen bubbles at the cathode which results in a greater upwards flux and a faster removal of FOG,, turbidity and colour. The removal of FOG, colour and turbidity are 98%, 92% and 91 % respectively. Meanwhile, by using Al electrodes in the same condition, the removal of FOG, colour and turbidity are 91%, 85% and 87 % respectively. Whereas by using Fe-Al as electrodes pairs, the removal of FOG, colour and turbidity are found to be at 90%, 87% and 76 % respectively. In this case, the Fe-Fe pair electrodes have been proven to provide better performance for FOG, colour and turbidity removals of slaughterhouse wastewaters. Therefore, it is feasible to be considered as an alternative method for wastewater treatment.

Nitrification in Saline Industrial Wastewater

NARCIS (Netherlands)

Moussa, M.S.

2004-01-01

Biological nitrogen removal is widely and successfully applied for municipal wastewater. However, these experiences are not directly applicable to industrial wastewater, due to its specific composition. High salt levels in many industrial wastewaters affect nitrification negatively and improved

[Wastewater from the condensation and drying section of ABS was pretreated by microelectrolysis].

Science.gov (United States)

Lai, Bo; Qin, Hong-Ke; Zhou, Yue-Xi; Song, Yu-Dong; Cheng, Jia-Yun; Sun, Li-Dong

2011-04-01

Wastewater from the condensation and drying section of acrylonitrile-butadiene-styrene (ABS) resin plant was pretreated by the microelectrolysis, and the effect of the influent pH value on the pollution removal efficiency of the microelectrolysis was mainly studied. In order to study the electrochemical action of the microelectrolysis for the degradation of toxic refractory organic pollutants, two control experiments of activated carbon and iron were set up. The results showed that the TOC removal efficiencies were all fluctuated between 40% and 60% under the condition of different influent pH values. The microelectrolysis can decompose and transform the toxic refractory organic pollutants and increase the BOD5/COD ratio from 0.32 to 0.60, which increased the biodegradability of ABS resin wastewater significantly. When the pH value of influent was 4.0, the BOD5/COD ratio of effluent reached 0.71. The result of UV-vis spectra indicates that the removal efficiency of the organic nitrile was the highest with influent pH was 4.0. Therefore, the best influent pH value of microelectrolysis was 4.0.

APPLICATION OF SPHEROIDIZING «CHIPS»-MASTER ALLOY ON COPPER BASE CONTAINING NANOSCALE PARTICLES OF YTTRIUM OXIDE FOR HIGH-STRENGTH CAST IRON

Directory of Open Access Journals (Sweden)

A. S. Kalinichenko

2016-01-01

Full Text Available The peculiarity of the technology of obtaining high-strength cast iron is application in out-furnace treatment various inoculants containing magnesium. In practice of foundry production spheroidizing master alloys based on ferrosilicon (Fe-Si-Mg type and «heavy» alloying alloys on copper and nickel base are widespread. The urgent issue is to improve their efficiency by increasing the degree of magnesium assimilation, reduction of specific consumption of additives, and minimizing dust and gas emissions during the process of spheroidizing treatment of liquid iron. One method of solving this problem is the use of inoculants in a compact form in which the process of dissolution proceeds more efficiently. For example, rapidly quenched granules or «chip»-inoculants are interesting to apply.The aim of present work was to study the peculiarities of production and application of «Chips»-inoculants on copper and magnesium base with additions of yttrium oxide. The principle of mechatronics was used, including the briquetting inoculants’ components after their mixing with the subsequent high-speed mechanical impact and obtaining plates with a thickness of 1–2 mm.Spheroidizing treatment of molten metal has been produced by ladle method using «Chips»-inoculants in the amount of 0.8%. Secondary graphitization inoculation was not performed. Studies have shown that when the spheroidizing treatment of ductile iron was performed with inoculants developed, the process of interaction of magnesium with the liquid melt runs steadily without significant pyroeffect and emissions of metal outside of the ladle.This generates a structure of spheroidal graphite of regular shape (SGf5. The presence in the inoculant of yttrium oxide has a positive impact on the spheroidal graphite counts and the tendency of high-strength cast iron to form «white» cast iron structure. Mechanical properties of the obtained alloy correspond to high-strength cast iron HSCI60.

Removal of organic pollutants from 2,2',5,5'-tetrachlorobenzidine (TCB) industrial wastewater by micro-electrochemical oxidation and air-stripping

International Nuclear Information System (INIS)

Xia Shibin; Xia Shuichun; Zhu Changqing

2007-01-01

A feasible method for treatment of the wastewater from the two-staged neutralization in 2,2',5,5'-tetrachlorobenzidine (TCB) manufacturing processes, a refractory dye intermediate effluents, based on combined micro-electrochemical oxidation or iron-chipping filtration (ICF) and air-stripping reactor (ASR), was developed. On conditions of HRT 1 h, pH 3.0 in ICF and HRT 38 h, gas-liquid ratio 15, pH 6.0-8.65, temperature 26 deg. C in ASR, the overall COD, color, TCB and NH 4 + -N removal were 96.8%, 91%, 87.61% and 62%, respectively, during the treatment of TCB wastewater from the two-staged neutralization dissolved by methanol. The averaged 18.3%, 81.7% of the total degraded COD, 35.2%, 64.8% of TCB were carried out in ICF and ASR, respectively. NH 4 + -N removal was finished mainly in ASR. The experimental results indicated that the combined micro-electrochemical oxidation and air-stripping process performed good treatment of COD, color, TCB and NH 4 + -N removal in TCB wastewater from the two-staged neutralization dissolved by ethanol or acetone, came up the discharge standard in China. But the TCB wastewater from the two-staged neutralization dissolved by methanol should be deeply treated before discharged

Application of novel catalytic-ceramic-filler in a coupled system for long-chain dicarboxylic acids manufacturing wastewater treatment.

Science.gov (United States)

Wu, Suqing; Qi, Yuanfeng; Fan, Chunzhen; He, Shengbing; Dai, Bibo; Huang, Jungchen; Zhou, Weili; Gao, Lei

2016-02-01

To gain systematic technology for long-chain dicarboxylic acids (LDCA) manufacturing wastewater treatment, catalytic micro-electrolysis (CME) coupling with adsorption-biodegradation sludge (AB) process was studied. Firstly, novel catalytic-ceramic-filler was prepared from scrap iron, clay and copper sulfate solution and packed in the CME reactor. To remove residual n-alkane and LDCA, the CME reactor was utilized for LDCA wastewater pretreatment. The results revealed that about 94% of n-alkane, 98% of LDCA and 84% of chemical oxygen demand (COD) were removed by the aerated CME reactor at the optimum hydraulic retention time (HRT) of 3.0 h. In this process, catalysis from Cu and montmorillonites played an important role in improving the contaminants removal. Secondly, to remove residual COD in the wastewater, AB process was designed for the secondary biological treatment, about 90% of the influent COD could be removed by biosorption, bio-flocculation and biodegradation effects. Finally, the effluent COD (about 150 mg L(-1)) discharged from the coupled CME-AB system met the requirement of the national discharged standard (COD ≤ 300 mg L(-1)). All of these results suggest that the coupled CME-AB system is a promising technology due to its high-efficient performance, and has the potential to be applied for the real LDCA wastewater treatment. Copyright © 2015 Elsevier Ltd. All rights reserved.

Design and production of a novel sand materials strength testing machine for foundry applications

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

2012-01-01

testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer......In the foundry, existing strength testing machines are used to measure only the maximum fracture strength of mould and core materials. With traditionally used methods, the loading history to ascertain deformation of the material is not available. In this paper, a novel moulding material strength...... with a commercial PC based-control and data acquisition software. The testing conditions and operations are specified in the user interface and the data acquisition is made according to specifications. The force and displacements were calibrated to ensure consistency and reliability of the measurement data...

Advanced wastewater treatment system (SEADS)

International Nuclear Information System (INIS)

Dunn, J.

2002-01-01

'Full text:' This presentation will describe the nature, scope, and findings of a third-party evaluation of a wastewater treatment technology identified as the Advanced Wastewater Treatment System Inc.'s Superior Extended Aerobic Digester System (SEADS). SEADS is an advanced miniaturized wastewater treatment plant that can meet advanced wastewater treatment standards for effluent public reuse. SEADS goes beyond primary and secondary treatment operations to reduce nutrients such as nitrogen and phosphorus, which are typically found in excessive quantities in traditional wastewater treatment effluent. The objective of this evaluation will be to verify the performance and reliability of the SEADS to treat wastewater from a variety of sources, including domestic wastewater and commercial industrial wastewater. SEADS utilizes remote telemetry equipment to achieve added reliability and reduces monitoring costs as compared to many package wastewater treatment plants. The evaluation process will be overseen and coordinated by the Environmental Technology Evaluation Center (EvTEC), a program of the Civil Engineering Research Foundation (CERF), the research and technology transfer arm of the American Society of Civil Engineers (ASCE). EvTEC is a pilot program evaluating innovative environmental technologies under the US Environmental Protection Agency's (USEPA) Environmental Technology Verification (ETV) Program. Among other performance issues, the SEADS technology evaluation will address its ability to treat low flows-from remote individual and clustered housing applications, and individual commercial applications in lieu of a main station conventional wastewater treatment plant. The unneeded reliance on particular soil types for percolation and the improved effluent water quality over septic systems alone look to make these types of package treatment plants a viable option for rural communities, small farms, and other low-flow remote settings. Added benefits to be examined

Flow rate analysis of wastewater inside reactor tanks on tofu wastewater treatment plant

Science.gov (United States)

Mamat; Sintawardani, N.; Astuti, J. T.; Nilawati, D.; Wulan, D. R.; Muchlis; Sriwuryandari, L.; Sembiring, T.; Jern, N. W.

2017-03-01

The research aimed to analyse the flow rate of the wastewater inside reactor tanks which were placed a number of bamboo cutting. The resistance of wastewater flow inside reactor tanks might not be occurred and produce biogas fuel optimally. Wastewater from eleven tofu factories was treated by multi-stages anaerobic process to reduce its organic pollutant and produce biogas. Biogas plant has six reactor tanks of which its capacity for waste water and gas dome was 18 m3 and 4.5 m3, respectively. Wastewater was pumped from collecting ponds to reactors by either serial or parallel way. Maximum pump capacity, head, and electrical motor power was 5m3/h, 50m, and 0.75HP, consecutively. Maximum pressure of biogas inside the reactor tanks was 55 mbar higher than atmosphere pressure. A number of 1,400 pieces of cutting bamboo at 50-60 mm diameter and 100 mm length were used as bacteria growth media inside each reactor tank, covering around 14,287 m2 bamboo area, and cross section area of inner reactor was 4,9 m2. In each reactor, a 6 inches PVC pipe was installed vertically as channel. When channels inside reactor were opened, flow rate of wastewater was 6x10-1 L.sec-1. Contrary, when channels were closed on the upper part, wastewater flow inside the first reactor affected and increased gas dome. Initially, wastewater flowed into each reactor by a gravity mode with head difference between the second and third reactor was 15x10-2m. However, head loss at the second reactor was equal to the third reactor by 8,422 x 10-4m. As result, wastewater flow at the second and third reactors were stagnant. To overcome the problem pump in each reactor should be installed in serial mode. In order to reach the output from the first reactor and the others would be equal, and biogas space was not filled by wastewater, therefore biogas production will be optimum.

Analysing the mechanisms of sludge digestion enhanced by iron.

Science.gov (United States)

Hao, Xiaodi; Wei, Jing; van Loosdrecht, Mark C M; Cao, Daqi

2017-06-15

Carbon-neutral operation of wastewater treatment plants (WWTPs) requires enhancing anaerobic digestion (AD) of excess sludge for a higher energy conversion efficiency. Among others, iron has been identified to function on enhancing methane production in AD. As an industrial residual, waste iron scraps (WISs) have been reported as potentially enhancing CH 4 production in AD. With this study, the mechanisms of AD enhanced by WISs are analysed in a two-phase process: acidogenic phase (AP) and methanogenic phase (MP). Semi-continuous tests substantially excluded ORP reduction and hydrogen-evolution corrosion induced by WISs in enhancing CH 4 production, although WISs (10 g Fe/L) could indeed increase CH 4 production by 10.1% and 21.4% when added in AP and MP respectively. Detection on both FISH and enzymatic activities of involved microorganisms revealed that the stimulating effects of WISs on anaerobes (both catabolism and anabolism) could play an important (96.3%) role in enhancing CH 4 production, which would facilitate hydrolysis of refractory organics and improvement of electron transport rate (ETR). Copyright © 2017 Elsevier Ltd. All rights reserved.

Microalgal biofilms for wastewater treatment

NARCIS (Netherlands)

Boelee, N.C.

2013-01-01

The objective of this thesis was to explore the possibilities of using microalgal biofilms for the treatment of municipal wastewater, with a focus on the post-treatment of municipal wastewater effluent. The potential of microalgal biofilms for wastewater treatment was first investigated using a

Feasibility of using brewery wastewater for biodiesel production and nutrient removal by Scenedesmus dimorphus.

Science.gov (United States)

Lutzu, Giovanni Antonio; Zhang, Wei; Liu, Tianzhong

2016-01-01

This work investigates the potential use of a brewery wastewater as a medium for the cultivation of the oleaginous species Scenedesmus dimorphus with the double aim of removing nutrients and to produce biomass as feedstock for biodiesel. For this purpose, effects of nitrogen (61.8-247 mg L(-1)), phosphorous (1.4-5.5 mg L(-1)), and iron (1.5-6 mg L(-1)) concentrations on growth, nutrients uptake, lipid accumulation, and fatty acids profile of this microalga were investigated. Results showed that brewery wastewater can be used as a culture medium even if nitrogen and phosphorous concentrations should have been modified to improve both biomass (6.82 g L(-1)) and lipid accumulation (44.26%). The analysis revealed a C16-C18 composition of 93.47% fatty acids methyl esters with a relative high portion of unsaturated ones (67.24%). High removal efficiency (>99%) for total nitrogen and total phosphorous and a reduction of up to 65% in chemical oxygen demand were achieved, respectively. The final microalgae biomass, considering its high lipid content as well as its compliance with the standards for the quality of biodiesel, and considering also the high removal efficiencies obtained for macronutrients and organic carbon, makes the brewery wastewater a viable option as a priceless medium for the cultivation of microalgae.

Synthesis and Characterization of Iron Oxide Nanoparticles and Applications in the Removal of Heavy Metals from Industrial Wastewater

Directory of Open Access Journals (Sweden)

Zuolian Cheng

2012-01-01

Full Text Available This study investigated the applicability of maghemite (γ-Fe2O3 nanoparticles for the selective removal of toxic heavy metals from electroplating wastewater. The maghemite nanoparticles of 60 nm were synthesized using a coprecipitation method and characterized by X-ray diffraction (XRD and scanning electron microscopy (SEM equipped with energy dispersive X-ray spectroscopy (EDX. Batch experiments were carried out for the removal of Pb2+ ions from aqueous solutions by maghemite nanoparticles. The effects of contact time, initial concentration of Pb2+ ions, solution pH, and salinity on the amount of Pb2+ removed were investigated. The adsorption process was found to be highly pH dependent, which made the nanoparticles selectively adsorb this metal from wastewater. The adsorption of Pb2+ reached equilibrium rapidly within 15 min and the adsorption data were well fitted with the Langmuir isotherm.

Wastewater heat recovery apparatus

Science.gov (United States)

Kronberg, J.W.

1992-09-01

A heat recovery system is described with a heat exchanger and a mixing valve. A drain trap includes a heat exchanger with an inner coiled tube, baffle plate, wastewater inlet, wastewater outlet, cold water inlet, and preheated water outlet. Wastewater enters the drain trap through the wastewater inlet, is slowed and spread by the baffle plate, and passes downward to the wastewater outlet. Cold water enters the inner tube through the cold water inlet and flows generally upward, taking on heat from the wastewater. This preheated water is fed to the mixing valve, which includes a flexible yoke to which are attached an adjustable steel rod, two stationary zinc rods, and a pivoting arm. The free end of the arm forms a pad which rests against a valve seat. The rods and pivoting arm expand or contract as the temperature of the incoming preheated water changes. The zinc rods expand more than the steel rod, flexing the yoke and rotating the pivoting arm. The pad moves towards the valve seat as the temperature of the preheated water rises, and away as the temperature falls, admitting a variable amount of hot water to maintain a nearly constant average process water temperature. 6 figs.

Utilization of AMD sludges from the anthracite region of Pennsylvania for removal of phosphorus from wastewater

Science.gov (United States)

Sibrell, P.L.; Cravotta, C.A.; Lehman, W.G.; Reichert, W.

2010-01-01

Excess phosphorus (P) inputs from human sewage, animal feeding operations, and nonpoint source discharges to the environment have resulted in the eutrophication of sensitive receiving bodies of water such as the Great Lakes and Chesapeake Bay. Phosphorus loads in wastewater discharged from such sources can be decreased by conventional treatment with iron and aluminum salts but these chemical reagents are expensive or impractical for many applications. Acid mine drainage (AMD) sludges are an inexpensive source of iron and aluminum hydrous oxides that could offer an attractive alternative to chemical reagent dosing for the removal of P from local wastewater. Previous investigations have focused on AMD sludges generated in the bituminous coal region of western Pennsylvania, and confirmed that some of those sludges are good sorbents for P over a wide range of operating conditions. In this study, we sampled sludges produced by AMD treatment at six different sites in the anthracite region of Pennsylvania for potential use as P sequestration sorbents. Sludge samples were dried, characterized, and then tested for P removal from water. In addition, the concentrations of acid-extractable metals and other impurities were investigated. Test results revealed that sludges from four of the sites showed good P sorption and were unlikely to add contaminants to treated water. These results indicate that AMD sludges could be beneficially used to sequester P from the environment, while at the same time decreasing the expense of sludge disposal.

Effects of iron and calcium carbonate on contaminant removal efficiencies and microbial communities in integrated wastewater treatment systems.

Science.gov (United States)

Zhao, Zhimiao; Song, Xinshan; Zhang, Yinjiang; Zhao, Yufeng; Wang, Bodi; Wang, Yuhui

2017-12-01

In the paper, we explored the influences of different dosages of iron and calcium carbonate on contaminant removal efficiencies and microbial communities in algal ponds combined with constructed wetlands. After 1-year operation of treatment systems, based on the high-throughput pyrosequencing analysis of microbial communities, the optimal operating conditions were obtained as follows: the ACW10 system with Fe 3+ (5.6 mg L -1 ), iron powder (2.8 mg L -1 ), and CaCO 3 powder (0.2 mg L -1 ) in influent as the adjusting agents, initial phosphorus source (PO 4 3- ) in influent, the ratio of nitrogen to phosphorus (N/P) of 30 in influent, and hydraulic retention time (HRT) of 1 day. Total nitrogen (TN) removal efficiency and total phosphorus (TP) removal efficiency were improved significantly. The hydrolysis of CaCO 3 promoted the physicochemical precipitation in contaminant removal. Meanwhile, Fe 3+ and iron powder produced Fe 2+ , which improved contaminant removal. Iron ion improved the diversity, distribution, and metabolic functions of microbial communities in integrated treatment systems. In the treatment ACW10, the dominant phylum in the microbial community was PLANCTOMYCETES, which positively promoted nitrogen removal. After 5 consecutive treatments in ACW10, contaminant removal efficiencies for TN and TP respectively reached 80.6% and 57.3% and total iron concentration in effluent was 0.042 mg L -1 . Copyright © 2017 Elsevier Ltd. All rights reserved.

The Implementation of Computer Platform for Foundries Cooperating in a Supply Chain

Directory of Open Access Journals (Sweden)

Wilk-Kołodziejczyk D.

2014-08-01

Full Text Available This article presents a practical solution in the form of implementation of agent-based platform for the management of contracts in a network of foundries. The described implementation is a continuation of earlier scientific work in the field of design and theoretical system specification for cooperating companies [1]. The implementation addresses key design assumptions - the system is implemented using multi-agent technology, which offers the possibility of decentralisation and distributed processing of specified contracts and tenders. The implemented system enables the joint management of orders for a network of small and medium-sized metallurgical plants, while providing them with greater competitiveness and the ability to carry out large procurements. The article presents the functional aspects of the system - the user interface and the principle of operation of individual agents that represent businesses seeking potential suppliers or recipients of services and products. Additionally, the system is equipped with a bi-directional agent translating standards based on ontologies, which aims to automate the decision-making process during tender specifications as a response to the request.

Wastewater reuse

OpenAIRE

Milan R. Radosavljević; Vanja M. Šušteršič

2013-01-01

Water scarcity and water pollution are some of the crucial issues that must be addressed within local and global perspectives. One of the ways to reduce the impact of water scarcity  and to minimizine water pollution is to expand water and wastewater reuse. The local conditions including regulations, institutions, financial mechanisms, availability of local technology and stakeholder participation have a great influence on the decisions for wastewater reuse. The increasing awareness of food s...

The improvement of boron-doped diamond anode system in electrochemical degradation of p-nitrophenol by zero-valent iron

International Nuclear Information System (INIS)

Zhu Xiuping; Ni Jinren

2011-01-01

Boron-doped diamond (BDD) electrodes are promising anode materials in electrochemical treatment of wastewaters containing bio-refractory organic compounds due to their strong oxidation capability and remarkable corrosion stability. In order to further improve the performance of BDD anode system, electrochemical degradation of p-nitrophenol were initially investigated at the BDD anode in the presence of zero-valent iron (ZVI). The results showed that under acidic condition, the performance of BDD anode system containing zero-valent iron (BDD-ZVI system) could be improved with the joint actions of electrochemical oxidation at the BDD anode (39.1%), Fenton's reaction (28.5%), oxidation–reduction at zero-valent iron (17.8%) and coagulation of iron hydroxides (14.6%). Moreover, it was found that under alkaline condition the performance of BDD-ZVI system was significantly enhanced, mainly due to the accelerated release of Fe(II) ions from ZVI and the enhanced oxidation of Fe(II) ions. The dissolved oxygen concentration was significantly reduced by reduction at the cathode, and consequently zero-valent iron corroded to Fe(II) ions in anaerobic highly alkaline environments. Furthermore, the oxidation of released Fe(II) ions to Fe(III) ions and high-valent iron species (e.g., FeO 2+ , FeO 4 2− ) was enhanced by direct electrochemical oxidation at BDD anode.

Organic contaminants in onsite wastewater treatment systems

Science.gov (United States)

Conn, K.E.; Siegrist, R.L.; Barber, L.B.; Brown, G.K.

2007-01-01

Wastewater from thirty onsite wastewater treatment systems was sampled during a reconnaissance field study to quantify bulk parameters and the occurrence of organic wastewater contaminants including endocrine disrupting compounds in treatment systems representing a variety of wastewater sources and treatment processes and their receiving environments. Bulk parameters ranged in concentrations representative of the wide variety of wastewater sources (residential vs. non-residential). Organic contaminants such as sterols, surfactant metabolites, antimicrobial agents, stimulants, metal-chelating agents, and other consumer product chemicals, measured by gas chromatography/mass spectrometry were detected frequently in onsite system wastewater. Wastewater composition was unique between source type likely due to differences in source water and chemical usage. Removal efficiencies varied by engineered treatment type and physicochemical properties of the contaminant, resulting in discharge to the soil treatment unit at ecotoxicologically-relevant concentrations. Organic wastewater contaminants were detected less frequently and at lower concentrations in onsite system receiving environments. Understanding the occurrence and fate of organic wastewater contaminants in onsite wastewater treatment systems will aid in minimizing risk to ecological and human health.

Recovery of iron after Fenton-like secondary treatment of olive mill wastewater by nano-filtration and low-pressure reverse osmosis membranes

Directory of Open Access Journals (Sweden)

Ochando-Pulido, J. M.

2016-09-01

Full Text Available In this work, the performances of novel nano-filtration (NF and low-pressure reverse osmosis (RO polymeric membranes were examined with the aim of recovering the iron used as catalyst in former secondary treatment based on the Fenton-like advanced oxidation of olive mill wastewater (OMW. Results highlight that both membranes exhibit a good performance towards the rejection of iron (99.1% for the NF membrane vs. 100% for the low-pressure RO membrane in the secondary-treated OMW effluent, thus permitting the recovery of iron in the concentrate stream in order to recycle it back into the oxidation reactor to reduce catalyst consumption. Finally, the permeate streams could be re-used for irrigation. Major productivity was observed by the selected NF membrane, about 47.4 L/hm2 upon 9 bar, whereas 30.9 L/hm2 could be yielded with the RO membrane under an operating pressure of 8 bar. Moreover, a sensibly lower fouling index was measured on the NF membrane (0.0072 in contrast with 0.065, which ensures major steady-state performance on this membrane and a longer service lifetime. This also results in lower required membrane area and membrane plant over dimension (4 modules in case of RO operation whereas only 2 modules for NF.En este trabajo, se examinó el rendimiento de membranas modernas de nanofiltración (NF y ósmosis inversa (OI poliméricas con el objetivo de recuperar el hierro utilizado como catalizador en un tratamiento secundario previo de agua residual oleícola (OMW basado en oxidación avanzada tipo Fenton. Los resultados ponen de relieven que ambas membranas exhiben buen rendimiento en cuanto al rechazo de hierro (99.1 % para la membrana de NF vs. 100 % para la membrana de OI de bajas presiones en el efluente oleícola tras tratamiento secundario, permitiendo en consecuencia la recuperación de hierro en la corriente de concentrado para su recirculación de nuevo al reactor de oxidación para reducir el consumo de catalizador. Finalmente

Monolithic silicon photonics in a sub-100nm SOI CMOS microprocessor foundry: progress from devices to systems

Science.gov (United States)

Popović, Miloš A.; Wade, Mark T.; Orcutt, Jason S.; Shainline, Jeffrey M.; Sun, Chen; Georgas, Michael; Moss, Benjamin; Kumar, Rajesh; Alloatti, Luca; Pavanello, Fabio; Chen, Yu-Hsin; Nammari, Kareem; Notaros, Jelena; Atabaki, Amir; Leu, Jonathan; Stojanović, Vladimir; Ram, Rajeev J.

2015-02-01

We review recent progress of an effort led by the Stojanović (UC Berkeley), Ram (MIT) and Popović (CU Boulder) research groups to enable the design of photonic devices, and complete on-chip electro-optic systems and interfaces, directly in standard microelectronics CMOS processes in a microprocessor foundry, with no in-foundry process modifications. This approach allows tight and large-scale monolithic integration of silicon photonics with state-of-the-art (sub-100nm-node) microelectronics, here a 45nm SOI CMOS process. It enables natural scale-up to manufacturing, and rapid advances in device design due to process repeatability. The initial driver application was addressing the processor-to-memory communication energy bottleneck. Device results include 5Gbps modulators based on an interleaved junction that take advantage of the high resolution of the sub-100nm CMOS process. We demonstrate operation at 5fJ/bit with 1.5dB insertion loss and 8dB extinction ratio. We also demonstrate the first infrared detectors in a zero-change CMOS process, using absorption in transistor source/drain SiGe stressors. Subsystems described include the first monolithically integrated electronic-photonic transmitter on chip (modulator+driver) with 20-70fJ/bit wall plug energy/bit (2-3.5Gbps), to our knowledge the lowest transmitter energy demonstrated to date. We also demonstrate native-process infrared receivers at 220fJ/bit (5Gbps). These are encouraging signs for the prospects of monolithic electronics-photonics integration. Beyond processor-to-memory interconnects, our approach to photonics as a "More-than- Moore" technology inside advanced CMOS promises to enable VLSI electronic-photonic chip platforms tailored to a vast array of emerging applications, from optical and acoustic sensing, high-speed signal processing, RF and optical metrology and clocks, through to analog computation and quantum technology.

Iron and stony-iron meteorites

DEFF Research Database (Denmark)

Benedix, Gretchen K.; Haack, Henning; McCoy, T. J.

2014-01-01

Without iron and stony-iron meteorites, our chances of ever sampling the deep interior of a differentiated planetary object would be next to nil. Although we live on a planet with a very substantial core, we will never be able to sample it. Fortunately, asteroid collisions provide us with a rich...... sampling of the deep interiors of differentiated asteroids. Iron and stony-iron meteorites are fragments of a large number of asteroids that underwent significant geological processing in the early solar system. Parent bodies of iron and some stony-iron meteorites completed a geological evolution similar...... to that continuing on Earth – although on much smaller length- and timescales – with melting of the metal and silicates; differentiation into core, mantle, and crust; and probably extensive volcanism. Iron and stony-iron meteorites are our only available analogues to materials found in the deep interiors of Earth...

Controls on radium transport by adsorption to iron minerals

Science.gov (United States)

Chen, M.; Wang, T.; Kocar, B. D.

2015-12-01

Radium is a naturally occurring radioactive metal found in many subsurface environments. Radium isotopes are generated by uranium and thorium decay, and are particularly abundant within groundwaters where minimal porewater flux leads to accumulation. These isotopes are used as natural tracers for estimating submarine groundwater discharge (SGD) [1], allowing for large scale estimation of GW fluxes into and out of the ocean [2]. They also represent a substantial hazard in wastewater produced after hydraulic fracturing for natural gas extraction [3], resulting in a significant risk of environmental release to surface and near-surface waters, and increased cost for water treatment or disposal. Adsorption to mineral surfaces represents a dominant pathway of radium retention in subsurface environments. For SGD studies, adsorption processes impact estimates of GW fluxes, while in hydraulic fracturing, radium adsorption to aquifer solids mediates wastewater radium activities. Analysis of past sorption studies revealed large variability in partition coefficients [4], while examination of radium adsorption kinetics and surface complexation have only recently started [5]. Accordingly, we present the results of sorption and column experiments of radium with a suite of iron minerals representative of those found within deep saline and near-surface (freshwater) aquifers, and evaluate impacts of varying salinity solutions through artificial waters. Further, we explore the impacts of pyrite oxidation and ferrihydrite transformation to other iron-bearing secondary minerals on the transport and retention of radium. These results will provide critical information on the mineralogical controls on radium retention in subsurface environments, and will therefore improve predictions of radium groundwater transport in natural and contaminated systems. [1] Charette, M.A., Buesseler, K.O. & Andrews, J.E., Limnol. Oceanogr. (2001). [2] Moore, W.S., Ann. Rev. Mar. Sci. (2010). [3] Vengosh, A

Synthesis and characterization of a magnetic adsorbent from negatively-valued iron mud for methylene blue adsorption

Science.gov (United States)

Liu, Jiancong; Yu, Yang; Yang, Jiakuan; Song, Jian; Fan, Wei; Yu, Hongbin; Bian, Dejun; Huo, Mingxin

2018-01-01

With increasing awareness of reduction of energy and CO2 footprint, more waste is considered recyclable for generating value-added products. Here we reported the negatively-valued iron mud, a waste from groundwater treatment plant, was successfully converted into magnetic adsorbent. Comparing with the conventional calcination method under the high temperature and pressure, the synthesis of the magnetic particles (MPs) by Fe2+/Fe3+ coprecipitation was conducted at environment-friendly condition using ascorbic acid (H2A) as reduction reagent and nitric acid (or acid wastewater) as leaching solution. The MPs with major component of Fe3O4 were synthesized at the molar ratio (called ratio subsequently) of H2A to Fe3+ of iron mud ≥ 0.1; while amorphous ferrihydrite phase was formed at the ratio ≤ 0.05, which were confirmed by vibrating sample magnetometer (VSM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). With the ratio increased, the crystalline size and the crystallization degree of MPs increased, and thus the Brunauer-Emmett-Teller (BET) surface and the cation-exchange capacity (CEC) decreased. MPs-3 prepared with H2A to Fe3+ ratio of 0.1 demonstrated the highest methylene blue (MB) adsorption of 87.3 mg/g and good magnetic response. The adsorption of MB onto MPs agreed well with the non-linear Langmuir isotherm model and the pseudo-second-order model. Pilot-scale experiment showed that 99% of MB was removed by adding 10 g/L of MPs-3. After five adsorption-desorption cycles, MPs-3 still showed 62% removal efficiency for MB adsorption. When nitric acid was replaced by acid wastewater from a propylene plant, the synthesized MPs-3w showed 3.7 emu/g of saturation magnetization (Ms) and 56.7 mg/g of MB adsorption capacity, 2.8 times of the widely used commercial adsorbent of granular active carbon (GAC). The major mechanism of MPs adsorption for MB was electrostatic attraction and cation exchange. This study synthesized a magnetic adsorbent from

Automação industrial e sistemas informatizados de gestão da produção em fundições de mercado Industrial automation and computerized production management systems in make-to-order foundries

Directory of Open Access Journals (Sweden)

Flavio Cesar F. Fernandes

2002-12-01

Full Text Available Fundição é um processo de fabricação que vem crescendo em importância. O principal objetivo deste artigo é analisar, em termos de automação e sistemas informatizados de gestão da produção (SIGP, as fundições de mercado (fundições que produzem sob encomenda um grande número de pedidos vindos, em geral, de um grande número de clientes no interior do Estado de São Paulo pertencentes aos 5 principais pólos (Piracicaba, Indaiatuba, Limeira, São Carlos e Itu com 10 a 250 trabalhadores. Das 61 empresas do interior de São Paulo, 35 situam-se nesses 5 pólos (ou em suas imediações; entrevistamos pessoalmente os diretores industriais e visitamos o chão de fábrica de 30 fundições dentre essas 35. Analisamos quase 200 tabelas de freqüência e de contingência e extraímos várias conclusões, por exemplo: (i entre os três principais problemas e necessidades relativos à produção, dois deles estão diretamente relacionados com a automação industrial e com os SIGP; (ii são coincidentes os interesses em automação e SIGP.Foundry is a manufacturing process with a growing importance. The main objective of this paper is to analyze, in terms of automation and of computerized production management systems (CPMS, the make-to-order foundry in the interior of the state of São Paulo belonging to 5 main foundry industrial districts (Piracicaba, Indaiatuba, Limeira, São Carlos and Itu with 10 to 250 workers. From the 61 enterprises in the interior of São Paulo State, 35 are situated in these 5 industrial districts (or in their neighborhood; we interviewed personally the industrial executive officer and visited the shop-floor of 30 among this 35 foundries. We have analyzed almost 200 frequency and contingency tables and draw several conclusions, for example: (i among the three main problems and necessities related with production, two of them are directly related with automation and CPMS; (ii automation and CPMS generate coincident

Problems with textile wastewater discharge

International Nuclear Information System (INIS)

Rantala, Pentti

1987-01-01

The general character of textile industry wastewaters is briefly discussed. General guidelines and practice in Finland when discharging textile industry wastewaters to municipal sewer systems is described. A survey revealed that most municipalities experience some problems due to textile industry wastewaters. Pretreatment is not always practiced and in some cases pretreatment is not operated efficiently. (author)

Heavy metal removal using nanoscale zero-valent iron (nZVI): Theory and application

Energy Technology Data Exchange (ETDEWEB)

Li, Shaolin, E-mail: lishaolin@tongji.edu.cn; Wang, Wei; Liang, Feipeng; Zhang, Wei-xian, E-mail: zhangwx@tongji.edu.cn

2017-01-15

Highlights: • nZVI is able to perform fast and simultaneous removal of different heavy metal ions. • Fast separation and seeding effect of nZVI facilities its application in wastewater. • A novel process of E{sub h}-controlled reactor, nZVI separator and reuse is proposed. • E{sub h}-controlled system and nZVI recirculation increase material efficiency of nZVI. • The process produces stable effluent and is effective in wastewater treatment. - Abstract: Treatment of wastewater containing heavy metals requires considerations on simultaneous removal of different ions, system reliability and quick separation of reaction products. In this work, we demonstrate that nanoscale zero-valent iron (nZVI) is an ideal reagent for removing heavy metals from wastewater. Batch experiments show that nZVI is able to perform simultaneous removal of different heavy metals and arsenic; reactive nZVI in uniform dispersion brings rapid changes in solution E{sub h}, enabling a facile way for reaction regulation. Microscope characterizations and settling experiments suggest that nZVI serves as solid seeds that facilitate products separation. A treatment process consisting of E{sub h}-controlled nZVI reaction, gravitational separation and nZVI recirculation is then demonstrated. Long-term (>12 months) operation shows that the process achieves >99.5% removal of As, Cu and a number of other toxic elements. The E{sub h}-controlled reaction system sustains a highly-reducing condition in reactor and reduces nZVI dosage. The process produces effluent of stable quality that meets local discharge guidelines. The gravitational separator shows high efficacy of nZVI recovery and the recirculation improves nZVI material efficiency, resulting in extraordinarily high removal capacities ((245 mg As + 226 mg-Cu)/g-nZVI). The work provides proof that nanomaterials can offer truly green and cost-effective solutions for wastewater treatment.

A California Winery Wastewater Survey: Assessing the Salinity Challenge for Wastewater Reuse

Science.gov (United States)

The increasing scarcity of water and tighter regulations for discharge make onsite wastewater reuse an attractive prospect for the California wine industry. This study reports winery wastewater (WW) data from eighteen Northern California (Northern CA) wineries. The current study provides a baseline ...

Evaluation of operating characteristics for a chabazite zeolite system for treatment of process wastewater at Oak Ridge National Laboratory

International Nuclear Information System (INIS)

Kent, T.E.; Perona, J.J.; Jennings, H.L.; Lucero, A.J.; Taylor, P.A.

1998-02-01

Laboratory and pilot-scale testing were performed for development and design of a chabazite zeolite ion-exchange system to replace existing treatment systems at the Process Waste Treatment Plant (PWTP) at Oak Ridge National Laboratory (ORNL). The process wastewater treatment systems at ORNL need upgrading to improve efficiency, reduce waste generation, and remove greater quantities of contaminants from the wastewater. Previous study indicated that replacement of the existing PWTP systems with an ion-exchange system using chabazite zeolite will satisfy these upgrade objectives. Pilot-scale testing of the zeolite system was performed using a commercially available ion-exchange system to evaluate physical operating characteristics and to validate smaller-scale column test results. Results of this test program indicate that (1) spent zeolite can be sluiced easily and completely from a commercially designed vessel, (2) clarification followed by granular anthracite prefilters is adequate pretreatment for the zeolite system, and (3) the length of the mass transfer zone was comparable with that obtained in smaller-scale column tests. Laboratory studies were performed to determine the loading capacity of the zeolite for selected heavy metals. These test results indicated fairly effective removal of silver, cadmium, copper, mercury, nickel, lead, and zinc from simple water solutions. Heavy-metals data collected during pilot-scale testing of actual wastewater indicated marginal removal of iron, copper, and zinc. Reduced effectiveness for other heavy metals during pilot testing can be attributed to the presence of interfering cations and the relatively short zeolite/wastewater contact time. Flocculating agents (polyelectrolytes) were tested for pretreatment of wastewater prior to the zeolite flow-through column system. Several commercially available polyelectrolytes were effective in flocculation and settling of suspended solids in process wastewater

Cast iron components for the wind power industry. Development of resource saving products and processes in global competition. Final report; Gjutgods till vindkraftsindustrin. Utveckling av resurssnaala produkter och processer i global konkurrens. Slutrapport

Energy Technology Data Exchange (ETDEWEB)

Gustavsson, Conny; Gustafsson, Ingela; Petku, Damir [Swedish Foundry Association, Joenkoeping (SE)] [and others

2006-01-15

The demand for large cast components in ductile iron for wind power plants has increased strongly. As wind power plants become larger, today up to 4-5 MW, the components grow with them. Weights around 20 tons become common, and are demanded in growing numbers. For most Swedish foundries production of such size components is impossible, but for a few, accustomed to large castings a new growing market has opened. Higher prices for scrap and electricity is however a menace to profit. This project concentrates on factors that may optimize the flow in production, reduce rejections, reduce the consumption of new sand, and to reduce energy consumption in all processes. The project has resulted in ten separate reports, that are included in this publication.

Synthesis of 3D hierarchical porous iron oxides for adsorption of Congo red from dye wastewater

International Nuclear Information System (INIS)

Jia, Zhigang; Liu, Jianhong; Wang, Qiuze; Li, Shengbiao; Qi, Qin; Zhu, Rongsun

2015-01-01

Highlights: • Bowknot-like precursor is obtained via poval-mediated precipitation reaction. • The growth mechanism of the hierarchical superstructure has been discussed. • Mesoporous iron oxide superstructures have been successfully synthesized. • The magnetic superstructures can adsorb CR from aqueous solution effectively. • The adsorption kinetics and isotherm processes are discussed. - Abstract: In this study, 3D hierarchical porous iron oxides were prepared by a precursor thermal conversion method and their adsorption properties for Congo red were reported. The products were characterized by X-ray powder diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), electron microscopy (EM) and nitrogen adsorption-desorption isotherms. Results demonstrated that the 3D magnetic bowknot-like iron oxides were constructed by three-dimensional self-assembly of nanorods with porous nanostructures. The effect of experimental parameters including polymer concentration, reaction temperature, reaction time and heat treatment atmosphere were studied. Bowknot-like α-Fe 2 O 3 , Fe 3 O 4 and γ-Fe 2 O 3 superstructures were obtained by the thermal transformation of the oxalate precursor under the various atmosphere. These porous iron oxide superstructures exhibited ferromagnetic property at room temperature. Adsorption of Congo red (CR) onto the as-prepared samples from aqueous solutions was investigated and discussed. The results indicated that pseudo-second-order kinetic equation model can better describe the adsorption kinetics of CR onto α-Fe 2 O 3 and γ-Fe 2 O 3 , and Lagergren-first-order kinetic model is better fitted for the adsorption of CR onto Fe 3 O 4 . The hierarchically α-Fe 2 O 3 bowknots showed better adsorption ability for CR than Fe 3 O 4 and γ-Fe 2 O 3 superstructure

Synthesis of 3D hierarchical porous iron oxides for adsorption of Congo red from dye wastewater

Energy Technology Data Exchange (ETDEWEB)

Jia, Zhigang, E-mail: zjchemyue@126.com; Liu, Jianhong; Wang, Qiuze; Li, Shengbiao; Qi, Qin; Zhu, Rongsun

2015-02-15

Highlights: • Bowknot-like precursor is obtained via poval-mediated precipitation reaction. • The growth mechanism of the hierarchical superstructure has been discussed. • Mesoporous iron oxide superstructures have been successfully synthesized. • The magnetic superstructures can adsorb CR from aqueous solution effectively. • The adsorption kinetics and isotherm processes are discussed. - Abstract: In this study, 3D hierarchical porous iron oxides were prepared by a precursor thermal conversion method and their adsorption properties for Congo red were reported. The products were characterized by X-ray powder diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), electron microscopy (EM) and nitrogen adsorption-desorption isotherms. Results demonstrated that the 3D magnetic bowknot-like iron oxides were constructed by three-dimensional self-assembly of nanorods with porous nanostructures. The effect of experimental parameters including polymer concentration, reaction temperature, reaction time and heat treatment atmosphere were studied. Bowknot-like α-Fe{sub 2}O{sub 3}, Fe{sub 3}O{sub 4} and γ-Fe{sub 2}O{sub 3} superstructures were obtained by the thermal transformation of the oxalate precursor under the various atmosphere. These porous iron oxide superstructures exhibited ferromagnetic property at room temperature. Adsorption of Congo red (CR) onto the as-prepared samples from aqueous solutions was investigated and discussed. The results indicated that pseudo-second-order kinetic equation model can better describe the adsorption kinetics of CR onto α-Fe{sub 2}O{sub 3} and γ-Fe{sub 2}O{sub 3}, and Lagergren-first-order kinetic model is better fitted for the adsorption of CR onto Fe{sub 3}O{sub 4}. The hierarchically α-Fe{sub 2}O{sub 3} bowknots showed better adsorption ability for CR than Fe{sub 3}O{sub 4} and γ-Fe{sub 2}O{sub 3} superstructure.

Fate and Distribution of Heavy Metals in Wastewater Irrigated Calcareous Soils

Science.gov (United States)

Stietiya, Mohammed Hashem; Duqqah, Mohammad; Udeigwe, Theophilus; Zubi, Ruba; Ammari, Tarek

2014-01-01

Accumulation of heavy metals in Jordanian soils irrigated with treated wastewater threatens agricultural sustainability. This study was carried out to investigate the environmental fate of Zn, Ni, and Cd in calcareous soils irrigated with treated wastewater and to elucidate the impact of hydrous ferric oxide (HFO) amendment on metal redistribution among soil fractions. Results showed that sorption capacity for Zarqa River (ZR1) soil was higher than Wadi Dhuleil (WD1) soil for all metals. The order of sorption affinity for WD1 was in the decreasing order of Ni > Zn > Cd, consistent with electrostatic attraction and indication of weak association with soil constituents. Following metal addition, Zn and Ni were distributed among the carbonate and Fe/Mn oxide fractions, while Cd was distributed among the exchangeable and carbonate fractions in both soils. Amending soils with 3% HFO did not increase the concentration of metals associated with the Fe/Mn oxide fraction or impact metal redistribution. The study suggests that carbonates control the mobility and bioavailability of Zn, Ni, and Cd in these calcareous soils, even in presence of a strong adsorbent such as HFO. Thus, it can be inferred that in situ heavy metal remediation of these highly calcareous soils using iron oxide compounds could be ineffective. PMID:24723833

Laboratory-scale trials of electrolytic treatment on industrial wastewaters: microbiological aspects.

Science.gov (United States)

Zanardini, E; Valle, A; Gigliotti, C; Papagno, G; Ranalli, G; Sorlini, C

2002-09-01

Animal, civil and industrial waste matter is a source of potential chemical, microbiological and air pollutants. In populated areas the presence of faecal bacteria and the production of malodorous compounds during waste storage and in the tanks of wastewater treatment plants, can cause concern. The general aim of the work was to study electrolytic waste treatment (recently applied on animal slurry) using low electric current across graphite and copper electrodes, determining its effect on the microflora of sludge, collected from the equalisation basin of an industrial aerobic wastewater treatment plant, and on odour emission abatement. Biochemical and enzymatic indicators like ATP content and a pool of 19 enzymatic activities were tested, comparing them with viable cell counts by traditional microbiological methods, to verify the validity of such indicators in monitoring the electrolytic treatment and to assess their correlation with odour reduction. The preliminary results of our laboratory-scale trials showed that in the presence of inert electrodes, such as graphite, metabolic activity is stimulated, whereas with copper electrodes the ATP content and some enzymatic activities are inhibited quite considerably after only four days, this being accompanied by a marked reduction in odour. Consideration was also given to the total copper released from the electrodes and its recovery using iron electrodes.

Fate and Distribution of Heavy Metals in Wastewater Irrigated Calcareous Soils

Directory of Open Access Journals (Sweden)

Mohammed Hashem Stietiya

2014-01-01

Full Text Available Accumulation of heavy metals in Jordanian soils irrigated with treated wastewater threatens agricultural sustainability. This study was carried out to investigate the environmental fate of Zn, Ni, and Cd in calcareous soils irrigated with treated wastewater and to elucidate the impact of hydrous ferric oxide (HFO amendment on metal redistribution among soil fractions. Results showed that sorption capacity for Zarqa River (ZR1 soil was higher than Wadi Dhuleil (WD1 soil for all metals. The order of sorption affinity for WD1 was in the decreasing order of Ni > Zn > Cd, consistent with electrostatic attraction and indication of weak association with soil constituents. Following metal addition, Zn and Ni were distributed among the carbonate and Fe/Mn oxide fractions, while Cd was distributed among the exchangeable and carbonate fractions in both soils. Amending soils with 3% HFO did not increase the concentration of metals associated with the Fe/Mn oxide fraction or impact metal redistribution. The study suggests that carbonates control the mobility and bioavailability of Zn, Ni, and Cd in these calcareous soils, even in presence of a strong adsorbent such as HFO. Thus, it can be inferred that in situ heavy metal remediation of these highly calcareous soils using iron oxide compounds could be ineffective.

Gum karaya (Sterculia urens) stabilized zero-valent iron nanoparticles: characterization and applications for the removal of chromium and volatile organic pollutants from water

Czech Academy of Sciences Publication Activity Database

Vinod, V.T.P.; Waclawek, S.; Senan, Ch.; Kupčík, Jaroslav; Pešková, K.; Černík, M.; Somashekarappa, H. M.

2017-01-01

Roč. 7, č. 23 (2017), s. 13997-14009 ISSN 2046-2069 R&D Projects: GA MŠk(CZ) LM2015073 Institutional support: RVO:61388980 Keywords : nanoscale zerovalent iron * ray photoelectron-spectroscopy * groundwater remediation * hexavalent chromium * xanthan gum * guar gum * waste-water Subject RIV: CA - Inorganic Chemistry OBOR OECD: Inorganic and nuclear chemistry Impact factor: 3.108, year: 2016

German experience in recycling of ferrous metallic residues from nuclear decommissioning by melting

International Nuclear Information System (INIS)

Quade, U.; Kluth, Th.

2008-01-01

Due to the delay of commissioning of final depositories for nuclear waste on the one hand and the increasing amount of steel scrap resulting from operation and decommissioning of nuclear facilities on the other hand, recycling of ferrous metal scrap to packagings made of ductile cast iron becomes more and more economical. A pool of know-how from waste managers, radiation protection experts, metallurgists and foundry experts and their teamwork is required to run this recycling path successfully. Siempelkamp provides this combination of experience by operating a melting facility for slightly radioactive contaminated scrap as well as a foundry for manufacturing of ductile cast iron products for the nuclear industry, both licensed by the German Radiation Protection Ordinance. In 1989, the CARLA plant (Centrale Anlage zum Rezyklieren von leichtradioaktiven Abfollen) started operation. A medium frequency induction furnace with a capacity of 3,2 t is core of the plant. Tools for dismantling and cutting components to chargeable sizes are available. From the total of 23000 t of melted scrap, 12000 t have been recycled to the manufacturing of containers for transport and storage of medium- and high active waste and for shielding plates. Manufacture of the castings takes place in the Siempelkamp foundry located at the same site. 8000 t of melted scrap could be released for industrial recycling. Scrap metal which does not meet the metallurgical specification for cast iron, is converted into iron granules. Up to now more than 2000 t of iron granules have been recycled as additive for heavy concrete containers. This production is in cooperation with an external partner. With regard to the German situation, the cost for recycling is only half compared to high pressure compaction, long-term interim storage and final disposal. The advantage of recycling is approx. 90 % less volume compared to the volume resulting from other disposal paths. It can be concluded that the German

2011 Annual Industrial Wastewater Reuse Report for the Idaho National Laboratory Site's Materials and Fuels Complex Industrial Waste Ditch and Industrial Waste Pond

Energy Technology Data Exchange (ETDEWEB)

David Frederick

2012-02-01

This report describes conditions, as required by the state of Idaho Industrial Wastewater Reuse Permit (LA-000160-01), for the wastewater reuse site at the Idaho National Laboratory Site's Materials and Fuels Complex Industrial Waste Ditch and Industrial Waste Pond from November 1, 2010 through October 31, 2011. The report contains the following information: (1) Facility and system description; (2) Permit required effluent monitoring data and loading rates; (3) Groundwater monitoring data; (4) Status of special compliance conditions; and (5) Discussion of the facility's environmental impacts. During the 2011 reporting year, an estimated 6.99 million gallons of wastewater were discharged to the Industrial Waste Ditch and Pond which is well below the permit limit of 13 million gallons per year. Using the dissolved iron data, the concentrations of all permit-required analytes in the samples from the down gradient monitoring wells were below the Ground Water Quality Rule Primary and Secondary Constituent Standards.

Optimizing electrocoagulation and electro-Fenton process for treating car wash wastewater

Directory of Open Access Journals (Sweden)

Seyyedali Mirshahghassemi

2017-02-01

Full Text Available Background: Car wash wastewater contains several contaminants such as organic matter, oil, grease, detergents and phosphates, all of which are harmful for the environment. In this study, the application of electrocoagulation (EC to treat car wash wastewater has been studied, and the operating parameters optimized. The electro-Fenton (EF for further contaminant removal was also investigated. Methods: In EC process, the effect of pH, current density, and the reaction time of the removal efficiency of chemical oxygen demand (COD, phosphate, and turbidity were investigated using the response surface methodology (RSM. The electrochemical cell consisted of four iron electrodes that were connected to a power supply using a monopolar arrangement. In the EF process, the effect of pH, reaction time, and hydrogen peroxide concentration on COD removal efficiency were probed. Results: The optimum pH, current density, and the reaction time for the EC process were 7.3, 4.2 mA cm-2 and 20.3 minutes, respectively. Under these conditions, the COD, phosphate, and turbidity removal percentages were 80.8%, 94.9% and 85.5%, respectively, and the specific energy consumption was 1.5 kWh m-3. For the EF process, the optimum pH, reaction time, current and hydrogen peroxide dosage were 3, 10 minutes, 2 A and 500 mg L-1, respectively. The EF showed higher COD removal efficiency (85.6% with a lower specific energy consumption (0.5 kWh m-3 and reaction time compared to the EC. Conclusion: This study shows that both EC and EF can effectively treat car wash wastewater with high removal efficiency within a short reaction time.

A study on the treatment process of industrial wastewater related to heavy metal wastewater

International Nuclear Information System (INIS)

Park, J. J.; Shin, J. M.; Kim, J. H.; Yang, M. S.; Kim, M. J.; Son, J. S.; Park, H. S.

1999-08-01

The supernatant from metal wastewater by using magnesium hydroxide and dolomite was used to treat dyeing wastewater. In the case of magnesium hydroxide. In the case of magnesium hydroxide, the optimum dosage was 10 % (v/v) for supernatant A and 3 % (v/v) for separation B. Color turbidity and COD removal was 99 to 100 % , 85 to 97 % and 43 to 53 %, respectively. In the case of dolomite, the optimum dosage was 30 % (v/v) for supernatant A and 3% for supernatant B. Color, turbidity and COD removal was 96 to 99 %, 62 to 91 % and 52 to 53 %, respectively. In dyeing wastewater treatment by using supernatant from metal wastewater, the cost of chemicals was reduced by about 80 %

Industrial wastewater treatment using higher aquatic vegetation in the former mining company of the Far Eastern Federal district

Science.gov (United States)

Krupskaya, L. T.; Zvereva, V. P.; Gula, K. E.; Gul', L. P.; Golubev, D. A.; Filatova, M. Yu.

2017-09-01

The article describes the results of studying the problems of industrial wastewater treatment using higher aquatic vegetation (hydrophytes) in the former mining enterprise of the Far Eastern Federal District (FEFD). They are aimed at reducing the negative environment impact of toxic tin ore wastes. The material of research were drainage, mine and slime waters as well as Lemna minor and Common reed grass (Phragmites communis). In the work conventional modern physico-chemical, chemical, biological and mathematical-statistical methods were used, as well as in the process of research the methods of atomic absorption spectrophotometry for AAS and mass spectrometry with inductively coupled plasma on ISP-MS ELASN DRS II PerkinElmer was applied. The data obtained in the course of the experiment (2015-2016), indicate that a degree of wastewater treatment, using Lemna minor, is high. Virtually, all compounds of toxic chemical elements contained in industrial wastewater (zinc, cobalt, nickel, cadmium, iron, manganese, lead, etc.) were fully absorbed by a hydrophyte. Pollutant extraction was almost 95%. The obtained results of the study in laboratory conditions proved the possibility of effective use of the Lemna minor for the purification of drainage and mine waters. A key contribution of this paper is the relationship between possible toxic metals contained in industrial wastewater and a higher degree of absorption by their higher aquatic vegetation. These hydrophytes absorb these possible toxic metals in an aqueous medium and are contaminated with these heavy metals.

Industrial wastewater treatment with electron beam

Energy Technology Data Exchange (ETDEWEB)

Han, Bumsoo; Ko, Jaein; Kim, Jinkyu; Kim, Yuri; Chung, Wooho [Central Research Institute of Samsung Heavy Industries Co., Taejon (Korea)

2001-03-01

Global withdrawals of water to satisfy human demands have grown dramatically in this century. Between 1900 and 1945, water consumption increased by over six times, more than double the rate of population growth. This rapid growth in water demand is due to the increasing reliance on irrigation to achieve food security, the growth of industrial uses, and the increasing use per capita for domestic purposes. Given the seriousness of the situation and future risk of crises, there is an urgent need to develop the water-efficient technologies including economical treatment methods of wastewater and polluted water. In the Central Research Institute of Samsung Heavy Industries (SHI), many industrial wastewater including leachate from landfill area, wastewater from papermill, dyeing complex, petrochemical processes, etc. are under investigation with electron beam irradiation. For the study of treating dyeing wastewater combined with conventional facilities, an electron beam pilot plant for treating 1,000m{sup 3}/day of wastewater from 80,000m{sup 3}/day of total dyeing wastewater has constructed and operated in Taegu Dyeing Industrial Complex. A commercial plant for re-circulation of wastewater from Papermill Company is also designed for S-paper Co. in Cheongwon City, and after the successful installation, up to 80% of wastewater could be re-used in paper producing process. (author)

Industrial wastewater treatment with electron beam

International Nuclear Information System (INIS)

Han, Bumsoo; Ko, Jaein; Kim, Jinkyu; Kim, Yuri; Chung, Wooho

2001-01-01

Global withdrawals of water to satisfy human demands have grown dramatically in this century. Between 1900 and 1945, water consumption increased by over six times, more than double the rate of population growth. This rapid growth in water demand is due to the increasing reliance on irrigation to achieve food security, the growth of industrial uses, and the increasing use per capita for domestic purposes. Given the seriousness of the situation and future risk of crises, there is an urgent need to develop the water-efficient technologies including economical treatment methods of wastewater and polluted water. In the Central Research Institute of Samsung Heavy Industries (SHI), many industrial wastewater including leachate from landfill area, wastewater from papermill, dyeing complex, petrochemical processes, etc. are under investigation with electron beam irradiation. For the study of treating dyeing wastewater combined with conventional facilities, an electron beam pilot plant for treating 1,000m 3 /day of wastewater from 80,000m 3 /day of total dyeing wastewater has constructed and operated in Taegu Dyeing Industrial Complex. A commercial plant for re-circulation of wastewater from Papermill Company is also designed for S-paper Co. in Cheongwon City, and after the successful installation, up to 80% of wastewater could be re-used in paper producing process. (author)

Use of Solid Waste (Foundry Slag) Mortar and Bamboo Reinforcement in Seismic Analysis for Single Storey Masonry Building

Science.gov (United States)

Ahmad, S.; Husain, A.; Ghani, F.; Alam, M. N.

2013-11-01

The conversion of large amount of solid waste (foundry slag) into alternate source of building material will contribute not only as a solution to growing waste problem, but also it will conserve the natural resources of other building material and thereby reduce the cost of construction. The present work makes an effort to safe and economic use of recycle mortar (1:6) as a supplementary material. Conventional and recycled twelve prisms were casted with varying percentage of solid waste (foundry slag) added (0, 10, 20, 30 %) replacing cement by weight and tested under compression testing machine. As the replacement is increasing, the strength is decreasing. 10 % replacement curve is very closed to 0 % whereas 20 % is farther and 30 % is farthest. 20 % replacement was chosen for dynamic testing as its strength is within permissible limit as per IS code. A 1:4 scale single storey brick model with half size brick was fabricated on shake table in the lab for dynamic testing using pure friction isolation system (coarse sand as friction material µ = 0.34). Pure friction isolation technique can be adopted economically in developing countries where low-rise building prevails due to their low cost. The superstructure was separated from the foundation at plinth level, so as to permit sliding of superstructure during severe earthquake. The observed values of acceleration and displacement responses compare fairly with the analytical values of the analytical model. It also concluded that 20 % replacement of cement by solid waste (foundry slag) could be safely adopted without endangering the safety of the masonry structures under seismic load.To have an idea that how much energy is dissipated through this isolation, the same model with fixed base was tested and results were compared with the isolated free sliding model and it has been observed that more than 60 % energy is dissipated through this pure friction isolation technique. In case of base isolation, no visible cracks

Properties of Concrete Mixes with Carwash Wastewater

Directory of Open Access Journals (Sweden)

Shahidan Shahiron

2017-01-01

Full Text Available The rapid growth of the car wash industry today results in the need for wastewater reclamation. Thus, this paper aims to investigate the effect of using car wash wastewater on concrete properties in terms of mechanical properties. The basic characteristics of wastewater were investigated according to USEPA (Method 150.1 & 3 00.0 while the mechanical properties of concrete with car wash wastewater were compared according to ASTM C1602 and BS EN 1008 standards. In this research, the compressive strength, modulus of elasticity and tensile strength were studied. The percentages of wastewater replaced in the concrete mix ranged from 0% up to 40%. In addition, the results also suggest that the concrete with 20% car wash wastewater achieved the highest compressive strength and modulus of elasticity compared to other compositions of wastewater. Moreover, the results also recommended that concrete mixed with car wash wastewater has better compressive strength compared to conventional concrete.

Removal of Mn(II) from the acid mine wastewaters using coal fired bottom ash

Science.gov (United States)

Mahidin, M.; Sulaiman, T. N.; Muslim, A.; Gani, A.

2017-06-01

Acid mine wastewater (AMW), the wastewater from mining activities which has low pH about 3-5 and contains hazardous heavy metals such as Cu, Fe, Mn, Zn, Pb, etc. Those heavy metals pollution is of prime concern from the environmental view point. Among the heavy metals, Mn occupies the third position in the AMW from one the iron ore mining company in Aceh, Indonesia. In this study, the possibility use of bottom ash from coal fired boiler of steam power plants for the removal of Mn(II) in AMW has been investigated. Experimental has been conducted as follows. Activation of bottom ash was done both by physical and chemical treatments through heating at 270 °C and washing with NaOH activator 0.5 and 1 M. Adsorption test contains two parts observation; preliminary and primary experiments. Preliminary study is addressed to select the best condition of three independent variables i.e.: pH of AMW (3 & 7), bottom ash particle size (40, 60 & 100 mesh) and initial Mn(II) concentrations (100 & 600 mg/l). AMW used was synthetics wastewater. It was found that the best value for NaOH is 1 M, pH is 7, particle size is 100 meshes and initial Mn(II) concentration is 600 mg/l from the adsorption efficiency point of view. The maximum adsorption capacity (q e) is 63.7 mg/g with the efficiency of 85%.

Synergetic effect of copper-plating wastewater as a catalyst for the destruction of acrylonitrile wastewater in supercritical water oxidation

Energy Technology Data Exchange (ETDEWEB)

Shin, Young Ho; Lee, Hong-shik; Lee, Young-Ho [School of Chemical and Biological Engineering and Institute of Chemical Processes, Seoul National University, 599 Gwanangno, Gwanak-gu, Seoul 151-744 (Korea, Republic of); Kim, Jaehoon; Kim, Jae-Duck [Supercritical Fluid Research Laboratory, Energy and Environment Research Division, Korea Institute of Science and Technology (KIST), 39-1 Hawolgok-dong, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Lee, Youn-Woo, E-mail: ywlee@snu.ac.kr [School of Chemical and Biological Engineering and Institute of Chemical Processes, Seoul National University, 599 Gwanangno, Gwanak-gu, Seoul 151-744 (Korea, Republic of)

2009-08-15

A new supercritical water oxidation process for the simultaneous treatment of mixed wastewater containing wastewater from acrylonitrile manufacturing processes and copper-plating processes was investigated using a continuous tubular reactor system. Experiments were carried out at temperatures ranging from 400 to 600 deg. C and a pressure of 25 MPa. The residence time was fixed at 2 s by changing the flow rates of feeds, depending on reaction temperature. The initial total organic carbon (TOC) concentration of the wastewaters and the O{sub 2} concentration at the reactor inlet were kept constant at 0.49 and 0.74 mol/L. It was confirmed that the copper-plating wastewater accelerated the TOC conversion of acrylonitrile wastewater from 17.6% to 67.3% at a temperature of 450 deg. C. Moreover, copper and copper oxide nanoparticles were generated in the process of supercritical water oxidation (SCWO) of mixed wastewater. 99.8% of copper in mixed wastewater was recovered as solid copper and copper oxides at a temperature of 600 deg. C, with their average sizes ranging from 150 to 160 nm. Our study showed that SCWO provides a synergetic effect for simultaneous treatment of acrylonitrile and copper-plating wastewater. During the reaction, the oxidation rate of acrylonitrile wastewater was enhanced due to the in situ formation of nano-catalysts of copper and/or copper oxides, while the exothermic decomposition of acrylonitrile wastewater supplied enough heat for the recovery of solid copper and copper oxides from copper-plating wastewater. The synergetic effect of wastewater treatment by the newly proposed SCWO process leads to full TOC conversion, color removal, detoxification, and odor elimination, as well as full recovery of copper.

Properties of made by different methods of RP impeller foundry patterns

Directory of Open Access Journals (Sweden)

G. Budzik

2007-04-01

Full Text Available This article presents the tests of properties of foundry patterns of turbocharger turbine impeller. Impellers prototypes were predestinated for casting by method losing patterns. There were carried out tests of these prototypes made by different methods of Rapid Prototyping (RP. Two impeller were made by growth methods: stereolitography (SLA and three dimensional printing (3DP. One prototype was made by the method of Vacuum Casting as a wax casting. Tests were executed in the Department of Machine Design of Rzeszow University of Technology in cooperation with WSK PZL Rzeszow and Car Technology Krakow. First impeller was carried out by method of stereolitography on SLA 250 plant. That pattern was also used to carry out silicon matrix for casting of wax pattern. Next pattern was printed by three dimensional printer Z510 from the powder ZP14. Good removability of the pattern from the mould is particularly essential for impellers of small turbines with blades of small thickness of their section. All pattern were tested on their removability from the ceramic mould. The best melting properties had the wax pattern. Patterns made from resin SL5170 (SLA and powder ZP14 (3DP were removed in the process of burning but about 1% of soot was left in the mould.

Corrosion of immersed ceramic heat exchanger tubes in aluminium foundry baths

Energy Technology Data Exchange (ETDEWEB)

Bracho-Troconis, C.B.; Frot, G.; Bienvenu, Y. [Ecole des Mines de Paris, Evry (France). Centre des Materiaux; Frety, N. [Ecole des Mines d`Albi-Carmaux (France); Alliat, I. [CERSTA-Gaz de France, Saint-Denis (France)

1997-12-31

The corrosion of three non-oxide ceramics by Al-9Si-3Cu baths and by fluxes (mixtures of chlorides and fluorides of sodium and potassium) at about 750 C was studied in a foundry environment. Comparison of results of the metallurgical examination of A, a silicon-nitride-bonded silicon carbide and of B, a reaction-bonded silicon nitride, surface treated to fill all the external porosity provides some insight into the role of the bonding phase and the porosity. Grade C is a graphite bonded silicon carbide with an external protection by a ceramic glazing. The SiC phase in the tubes is inert to the corrosive liquids (attributed to the silicon content in the metal). A and C ceramics react only in the presence of a flux. Sodium and chlorine were identified in the corrosion products as well as AlN (A) and Al{sub 4}C{sub 3} (C), resulting from reaction of the silicon nitride or of the graphite bonding phase with aluminium. This suggests that the fluxes are responsible for the corrosive process, by causing the formation of gaseous aluminium halides which penetrate the porous bonding phase and react with it to form AlN or Al{sub 4}C{sub 3}. (orig.) 13 refs.

Iron Refractory Iron Deficiency Anaemia: A Rare Cause of Iron Deficiency Anaemia

LENUS (Irish Health Repository)

McGrath, T

2018-01-01

We describe the case of a 17-month-old boy with a hypochromic microcytic anaemia, refractory to oral iron treatment. After exclusion of dietary and gastrointestinal causes of iron deficiency, a genetic cause for iron deficiency was confirmed by finding two mutations in the TMPRSS6 gene, consistent with a diagnosis of iron-refractory iron deficiency anaemia (IRIDA).

Electricity Generation with the Novel 3D Electrode from Swim Wastewater in a Dual-chamber Microbial Fuel Cell

Directory of Open Access Journals (Sweden)

Lai Mei-Feng

2016-01-01

Full Text Available The swine wastewater has the characteristics of high concentration of organic matter, suspended solids and more high ammonia nitrogen, odor, complex pollution ingredient and large emissions. Microbial fuel cells (MFC is an electrochemical and biological systems related to chemical energy into electrical energy. A two-chambered cubic microbial fuel cell was used to evaluate the effect of a novel 3D electrode which made of iron and copper on the electricity generation. The swine wastewater containing total chemical oxygen demand (TCOD 3300±300 mg/L was used as the feedstock in anode chamber, and the potassium ferricyanide was used as electron acceptor in cathode chamber. The MFC reactor was incubated with the initial pH 7.0 in a air-shaker with a temperature (ca. 35°C and 100 rpm in fed-batch mode. A fixed external resistance (R of 100 Ω was connected between the electrodes and the closed circuit potentials of the MFCs were recorded every 2 min. The results show that using iron 3D electrode has the peak electricity generation of 176 mV at the first two day and maintained the stable electricity voltage of 110 mV during the 5th to 15th days. The COD removal efficiency could reach 80%. Using copper 3D electrode only can generate the peak electricity of 33.1 mV and stable electricity of 27 mV with the COD removal efficiency of 70%.

Characteristics of grey wastewater

DEFF Research Database (Denmark)

Eriksson, Eva; Auffarth, Karina Pipaluk Solvejg; Henze, Mogens

2002-01-01

The composition of grey wastewater depends on sources and installations from where the water is drawn, e.g. kitchen, bathroom or laundry. The chemical compounds present originate from household chemicals, cooking, washing and the piping. In general grey wastewater contains lower levels of organic...

Reclaimed wastewater quality enhancement by oxygen injection during transportation.

Science.gov (United States)

Rodríguez-Gómez, L E; Alvarez, M; Rodríguez-Sevilla, J; Marrero, M C; Hernández, A

2011-01-01

In-sewer treatments have been studied in sewer systems, but few have been carried out on reclaimed wastewater systems. A study of oxygen injection has been performed in a completely filled gravity pipe, 0.6 m in diameter and 62 km long, in cast iron with concrete inside coating, which is part of the reclaimed wastewater reuse scheme of Tenerife (Spain). A high pressure oxygen injection system was installed at 16.0 km from pipe inlet and a constant dosage of 30 mg/L O(2) has been injected during six months, under three different operational modes (low COD, 63 mg/L; high COD, 91 mg/L; and partially nitrified water). Oxygen has been consumed in nitrification and organic matter reduction. Generally, nitrification is clearly favored instead of the organic matter oxidation. Nitrification occurs, in general, with nitrite accumulation due to the presence of free ammonia above 1 mg/L. Denitrification is in all cases incomplete due to a limitation of easily biodegradable organic matter content, inhibiting the appearance of anaerobic conditions and sulfide generation. A notable reduction of organic matter parameters is achieved (TSS below 10 mg/L), which is significantly higher than that observed under the ordinary transport conditions without oxygen. This leads to a final cost reduction, and the oxygen injection system helps water reuse managers to maintain a final good water quality in the case of a treatment plant malfunction.

Quality of carburizers and its influence on carburization process

Directory of Open Access Journals (Sweden)

K. Janerka

2009-07-01

Full Text Available In the papers issue of production the synthetic cast iron obtaining on the basis of only steel scrap and carburizing materials are presented. Natural graphite, synthetic graphite, anthracite, petroleum coke, foundry coke and charcoal were used to carburization. Examinations covered evaluation of used carburizers taking into account chemical composition; carbon, sulphur and nitrogen content have been analyzed. Obtained effectiveness of carburization with method of inserting carburizing material into charge in solid, were especially taken into considerations. The comparison between mechanical properties (tensile strength and hardness of produced synthetic cast iron and cast iron obtained on the basis of pig iron have been carried out.

Iron ore catalysts for methane decomposition to make CO x free hydrogen and carbon nano material

KAUST Repository

Zhou, Lu

2018-03-27

In this work, for the first time, iron ores with 91.7%–96.2% FeO, 1.3%–2.3% AlO, 1.2%–4.5% SiO, 1.3%–3.9% NaO, were studied directly as bulk catalysts for methane decomposition. By hydrogen pre-reduction at 850 °C, FeO species on iron ores were gradually reduced into FeO, FeO and then finally into Fe species. After reduction of 1.6 g of iron ore catalysts of 50 µm particle size with 100 mL/min pure H for 3.5 h at 850 °C, CMD life testing was conducted at 850 °C and GHSV of 3.75 L/g h and the catalyst showed a stable methane conversion for 5 h. When methane decomposition proceeded on Fe sites, FeC species would be formed to deposit graphite around themselves to finally form carbon nano onions. This carbon nano onions material showed excellent application for wastewater purification. All samples were fully characterized with XRF, XRD, H-TPR, TEM and Raman.

Recycling phosphorus from wastewater

DEFF Research Database (Denmark)

Lemming, Camilla Kjærulff

wastewater-derived products, and to relate this to the availability from other P-containing waste products and mineral P fertiliser. This included aspects of development over time and soil accumulation, as well as effects of soil pH and the spatial distribution in soil. The P sources applied in this PhD work...... reserves. Wastewater represents the largest urban flow of P in waste. Hence, knowledge about plant P availability of products from the wastewater treatment system, and also comparison to other waste P sources and mineral P is essential to obtain an efficient recycling and to prioritise between different P...... recycling options. The work of this PhD focused on the plant P availability of sewage sludge, a P-rich residue from wastewater treatment which is commonly applied to agricultural soil in Denmark. The overall objective of the PhD work was to evaluate the plant availability of P in sewage sludge and other...

Disinfection of wastewater from a Riyadh Wastewater Treatment Plant with ionizing radiation

International Nuclear Information System (INIS)

Basfar, A.A.; Abdel Rehim, F.

2002-01-01

The goal of this research was to establish the applicability of the electron beam treatment process for treating wastewater intended for reuse. The objective of this study was to determine the effectiveness of gamma irradiation in the disinfection of wastewater, and the improvement of the water quality by determining the changes in organic matter as indicated by the measurement of biochemical oxygen demand (BOD), chemical oxygen demand (COD) and total organic carbon (TOC). Samples of effluent, before and after chlorination, and sludge were obtained from a Riyadh Wastewater Treatment Plant. The studies were conducted using a laboratory scale 60 Co gamma source. The improvement in quality of the irradiated samples was demonstrated by the reduction in bacteria, and the reduction in the BOD, COD and TOC. Radiation of the wastewater provided adequate disinfection while at the same time increasing the water quality. This treatment could lead to additional opportunities for the reuse of this valuable resource. Limited studies, conducted on the anaerobically digested secondary biosolids, showed an improvement in bacterial content and no change in COD

Strobloy — The New Combined Grain Refiner and Modifier for Hypoeutectic AlSi Foundry Alloys

Science.gov (United States)

Bondhus, Eivind; Sagstad, Trond

Hydelko presents a new combination alloy for use in hypoeuctectic aluminium silicon foundry alloys. Strobloy simplifies today's addition practice of grain refiner and modifier by reducing the number of additions from two to one. Strobloy is a combination product between the well-established TiBloy, and strontium. The alloy contains nucleating particles in the form of the mixed boride (Al, Ti)B2, which is beneficial regarding settling and grain refining efficiency. Strontium is present as fast-dissolving AL4Sr particles. Trials carried out indicate that Strobloy shows very good performance compared to separate additions of TiBloy/AlTi5B1 and AlSr master alloy. The grain refining efficiency and modification level is the same or better. This paper displays results collected from tests done with different strontium levels in an A356 alloy. Comparisons to separate additions of TiBloy and AlSr are presented.

Cosmetic wastewater treatment by the ZVI/H2O2 process.

Science.gov (United States)

Bogacki, Jan; Marcinowski, Piotr; Zapałowska, Ewa; Maksymiec, Justyna; Naumczyk, Jeremi

2017-10-01

The ZVI/H 2 O 2 process was applied for cosmetic wastewater treatment. Two commercial zero-valent iron (ZVI) types with different granulations were chosen: Hepure Ferrox PRB and Hepure Ferrox Target. In addition, the pH and stirring method influence on ZVI/H 2 O 2 process efficiency was studied. During the ZVI and ZVI/H 2 O 2 processes, linear Fe ions concentration increase was observed. The addition of H 2 O 2 significantly accelerated the iron dissolution process. The highest COD removal was obtained using finer ZVI (Hepure Ferrox Target) for doses of reagents ZVI/H 2 O 2 1500/1600 mg/L, in a H 2 O 2 /COD weight ratio 2:1, at pH 3.0 with stirring on a magnetic stirrer. After 120 min of the process, 84.0% COD removal (from 796 to 127 mg/L) was achieved. It was found that the efficiency of the process depends, as in the case of the Fenton process, on the ratio of the reagents (ZVI/H 2 O 2 ) and their dose in relation to the COD (H 2 O 2 /COD) but does not depend on the dose of the iron itself. Statistical analysis confirms that COD removal efficiency depends primarily on H 2 O 2 /COD ratio and ZVI granulation, but ZVI dose influence is not statistically significant. The head space, solid-phase microextraction, gas chromatography, mass spectrometry results confirm high efficiency of the ZVI/H 2 O 2 process.

Parasitological Contamination of Wastewater Irrigated and Raw ...

African Journals Online (AJOL)

Tadesse

Occurrence of infective stages of intestinal parasites on wastewater- irrigated vegetables ..... reported the health hazards of agricultural reuse of untreated wastewater through detection of .... State of knowledge in land treatment of wastewater.

Treatment of Preserved Wastewater with UASB

Directory of Open Access Journals (Sweden)

Zhang Yongli

2016-01-01

Full Text Available The preserved wastewater was treated by the upflow anaerobic sludge blanket (UASB reactor, the effects of the anaerobic time on COD, turbidity, pH, conductivity, SS, absorbance, and decolorization rate of the preserved wastewater were investigated. The results showed that with the increase of the anaerobic time, the treatment effect of the UASB reactor on the preserved wastewater was improved. Under the optimum anaerobic time condition, the COD removal rate, turbidity removal rate, pH, conductivity, SS removal rate, absorbance, and decoloration rate of the wastewater were 49.6%, 38.5%, 5.68, 0.518×104, 24%, 0.598, and 32.4%, respectively. Therefore, the UASB reactor can be used as a pretreatment for the preserved wastewater, in order to reduce the difficulty of subsequent aerobic treatment.

Understanding farmers' preferences for wastewater reuse ...

African Journals Online (AJOL)

Wastewater has emerged as an alternative source of water. Since the agricultural sector remains the largest water user world-wide, it is the main potential user of treated wastewater. However, while there are trade-offs in using wastewater, it may be the only option in water scarce regions. South Africa has included water ...

Ultraviolet disinfection of treated municipal wastewaters

Energy Technology Data Exchange (ETDEWEB)

Vander Laan, H; Cairns, B

1993-12-31

A wastewater disinfection system developed by a Canadian company, Trojan Technologies Inc., was discussed. Disinfection for pathogen reduction prior to discharge of treated municipal wastewater back into rivers and lakes has been either ignored or treated by the use of chemicals. In 1979 the first pilot ultraviolet (UV) wastewater disinfection system was established. Since then, over 500 municipal UV installations have been commissioned. The largest installation can process 212 million gallons of water per day. The advantages of UV as a disinfectant are: (1) It is more effective than chlorine. (2) There are no mutagenic/carcinogenic byproducts formed with UV. (3) No toxic chemical residuals are discharged. (4) UV is safe to both the operators and the public. (5) It is cost effective. Europe has not been as active in wastewater disinfection as has North America. One result of the absence of wastewater disinfection in Europe is that the Rhine River, for example, carries 50 million salmonella per second. Disinfection of wastewater effluents is, of course, indispensable in protecting our drinking water supply. 2 figs.

Genetics Home Reference: iron-refractory iron deficiency anemia

Science.gov (United States)

... refractory iron deficiency anemia Iron-refractory iron deficiency anemia Printable PDF Open All Close All Enable Javascript ... expand/collapse boxes. Description Iron-refractory iron deficiency anemia is one of many types of anemia , which ...

Effect of anaerobic digestion and liming on plant availability of phosphorus in iron- and aluminium-precipitated sewage sludge from primary wastewater treatment plants.

Science.gov (United States)

Alvarenga, Emilio; Øgaard, Anne Falk; Vråle, Lasse

2017-04-01

More efficient plant utilisation of the phosphorus (P) in sewage sludge is required because rock phosphate is a limited resource. To meet environmental legislation thresholds for P removal from wastewater (WW), primary treatment with iron (Fe) or aluminium (Al) coagulants is effective. There is also a growing trend for WW treatment plants (WWTPs) to be coupled to a biogas process, in order to co-generate energy. The sludge produced, when stabilised, is used as a soil amendment in many countries. This study examined the effects of anaerobic digestion (AD), with or without liming as a post-treatment, on P release from Fe- and Al-precipitated sludges originating from primary WWTPs. Plant uptake of P from Fe- and Al-precipitated sludge after lime treatment but without AD was also compared. Chemical characterisation with sequential extraction of P and a greenhouse experiment with barley (Hordeum vulgare) were performed to assess the treatment effects on plant-available P. Liming increased the P-labile fraction in all cases. Plant P uptake increased from 18.5 mg pot -1 to 53 mg P pot -1 with liming of Fe-precipitated sludge and to 35 mg P pot -1 with liming of the digestate, while it increased from 18.7 mg pot -1 to 39 and 29 mg P pot -1 for the Al-precipitated substrate and digestate, respectively. Thus, liming of untreated Fe-precipitated sludge and its digestate resulted in higher P uptake than liming its Al-precipitated counterparts. AD had a negative impact on P mobility for both sludges.

Effect of dietary iron source and iron status on iron bioavailability tests in the rat

International Nuclear Information System (INIS)

Zhang, D.; Hendricks, D.G.; Mahoney, A.W.

1986-01-01

Weanling male rats were made anemic in 7 days by feeding a low iron diet and bleeding. Healthy rats were fed the low iron diet supplemented with ferrous sulfate (29 ppm Fe). Each group was subdivided and fed for 10 days on test diets containing about 29 ppm iron that were formulated with meat:spinach mixtures or meat:soy mixtures to provided 100:0, 75:25, 50:50, 25:75, or 0:100% of the dietary iron from these sources or from a ferrous sulfate diet. After 3 days on the diets all rats were dosed orally with 2 or 5 micro curries of 59 Fe after a 18 hour fast and refeeding for 1.5 hours. Iron status influenced liver iron, carcass iron, liver radio activity and percent of radioactive dose retained. Diet influenced fecal iron and apparent absorption of iron. In iron bioavailability studies assessment methodology and iron status of the test subject greatly influences the estimates of the value of dietary sources of iron

Effects of wastewater discharge on formation of Fe plaque on root surface and radial oxygen loss of mangrove roots

Energy Technology Data Exchange (ETDEWEB)

Pi, N. [Department of Biology and Chemistry, City University of Hong Kong, Tat Chee Avenue, Kowloon Tong, Kowloon (Hong Kong); Tam, N.F.Y., E-mail: bhntam@cityu.edu.h [Department of Biology and Chemistry, City University of Hong Kong, Tat Chee Avenue, Kowloon Tong, Kowloon (Hong Kong); Wong, M.H. [Croucher Institute for Environmental Sciences, Baptist University of Hong Kong, Kowloon Tong, Kowloon (Hong Kong)

2010-02-15

Effects of wastewater discharge on radial oxygen loss (ROL), formation of iron (Fe) plaque on root surface, and their correlations in Bruguiera gymnorrhiza (L.) Poir and Excoecaria agallocha L. were investigated. ROL along a lateral root increased more rapidly in control than that in strong wastewater (with pollutant concentrations ten times of that in municipal sewage, 10NW) treatment, but less Fe plaque was formed in control for both plants. For B. gymnorrhiza receiving 10NW, Fe plaque formation was more at basal and mature zones than at root tip, while opposite trend was shown in E. agallocha. At day 0, the correlation between ROL and Fe plaque was insignificant, but negative and positive correlations were found in 10NW and control, respectively, at day 105, suggesting that more ROL was induced leading to more Fe plaque. However, excess Fe plaque also served as a 'barrier' to prevent excessive ROL in 10NW plants. - Correlation between Fe plaque formation and ROL.

Bioremediation: Technology for treating hydrocarbon-contaminated wastewater

Energy Technology Data Exchange (ETDEWEB)

Towprayoon, S.; Kuntrangwattana, S. [King Mongkut`s Institute of Technology, Bangkok (Thailand)

1996-12-31

Cutting oil wastewater from an iron and steel factory was applied to the soil windrow. Self-remediation was then compared with remediation with acclimatized indigenous microbes. The incremental reduction rate of the microorganisms and hydrocarbon-degradable microbes was slower in self-remediation than in the latter treatment. Within 30 days, when the acclimatized indigenous microbes were used, there was a significant reduction of the contaminated hydrocarbons, while self-remediation took longer to reduce to the same concentration. Various nitrogen sources were applied to the soil pile, namely, organic compost, chemical fertilizer, ammonium sulfate, and urea. The organic compost induced a high yield of hydrocarbon-degradable microorganisms, but the rate at which the cutting oil in the soil decreased was slower than when other nitrogen sources were used. The results of cutting oil degradation studied by gas chromatography showed the absence of some important hydrocarbons. The increment of the hydrocarbon-degradable microbes in the land treatment ecosystem does not necessarily correspond to the hydrocarbon reduction efficiency. 3 refs., 3 figs.

40 CFR 63.7700 - What work practice standards must I meet?

Science.gov (United States)

2010-07-01

... storage area, bin or pile, you must either comply with the certification requirements in paragraph (b) of... according to a written certification that the foundry purchases and uses only metal ingots, pig iron... organic liquids. For the purpose of this paragraph (b), “free organic liquids” is defined as material that...

Iron absorption in relation to iron status

International Nuclear Information System (INIS)

Magnusson, B.; Bjoern-Rasmussen, E.; Hallberg, L.; Rossander, L.

1981-01-01

The absorption from a 3 mg dose of ferrous iron was measured in 250 male subjects. The absorption was related to the log concentration of serum ferritin in 186 subjects of whom 99 were regular blood donors (r= -0.76), and to bone marrow haemosiderin grading in 52 subjects with varying iron status. The purpose was to try and establish a percentage absorption from such a dose that is representative of subjects who are borderline iron deficient. This information is necessary for food iron absorption studies in order (1) to calculate the absorption of iron from the diet at a given iron status and (2) compare the absorption of iron from different meals studied in different groups of subjects by different investigarors. The results suggest that an absorption of about 40% of a 3 mg reference dose of ferrous iron is given in a fasting state, roughly corresponds to the absorption in borderline-iron-deficient subjects. The results indicate that this 40% absorption value corresponds to a serum ferritin level of 30 μg/l and that food iron absorption in a group of subjects should be expressed preferably as the absorption corresponding to a reference-dose absorption of 45%, or possibly a serum ferritin level of 30 μg/l. (author)

Enhanced chitosan beads-supported Fe(0)-nanoparticles for removal of heavy metals from electroplating wastewater in permeable reactive barriers.

Science.gov (United States)

Liu, Tingyi; Yang, Xi; Wang, Zhong-Liang; Yan, Xiaoxing

2013-11-01

The removal of heavy metals from electroplating wastewater is a matter of paramount importance due to their high toxicity causing major environmental pollution problems. Nanoscale zero-valent iron (NZVI) became more effective to remove heavy metals from electroplating wastewater when enhanced chitosan (CS) beads were introduced as a support material in permeable reactive barriers (PRBs). The removal rate of Cr (VI) decreased with an increase of pH and initial Cr (VI) concentration. However, the removal rates of Cu (II), Cd (II) and Pb (II) increased with an increase of pH while decreased with an increase of their initial concentrations. The initial concentrations of heavy metals showed an effect on their removal sequence. Scanning electron microscope images showed that CS-NZVI beads enhanced by ethylene glycol diglycidyl ether (EGDE) had a loose and porous surface with a nucleus-shell structure. The pore size of the nucleus ranged from 19.2 to 138.6 μm with an average aperture size of around 58.6 μm. The shell showed a tube structure and electroplating wastewaters may reach NZVI through these tubes. X-ray photoelectron spectroscope (XPS) demonstrated that the reduction of Cr (VI) to Cr (III) was complete in less than 2 h. Cu (II) and Pb (II) were removed via predominant reduction and auxiliary adsorption. However, main adsorption and auxiliary reduction worked for the removal of Cd (II). The removal rate of total Cr, Cu (II), Cd (II) and Pb (II) from actual electroplating wastewater was 89.4%, 98.9%, 94.9% and 99.4%, respectively. The findings revealed that EGDE-CS-NZVI-beads PRBs had the capacity to remediate actual electroplating wastewater and may become an effective and promising technology for in situ remediation of heavy metals. Copyright © 2013 Elsevier Ltd. All rights reserved.

No evidence of increased risk of soft tissue sarcomas in the neighborhood of a steel foundry in Verona

Directory of Open Access Journals (Sweden)

Marta Benedetti

2010-12-01

Full Text Available The aim of the present study was to evaluate the possible association between occurrence of soft tissue sarcomas in Verona (Italy and residence near a steel foundry, whose emissions of dioxin-like compounds may be relevant. Exposure to total suspended particulate (TSP emitted from the plant as estimated by ADMS-urban dispersion model was used as an indirect index of exposure to dioxin-like compounds. Verona municipality was divided in six subareas according to the decreasing levels of estimated TSP exposure, and soft tissue sarcomas cases were mapped according to residence at time of diagnosis. Standardized incidence ratios were computed. No statistically significant departures between observed and expected cases were detected as illustrated by trend-test results.

Occurrence of bisphenol A in wastewater and wastewater sludge of CUQ treatment plant

Directory of Open Access Journals (Sweden)

Dipti Prakash Mohapatra

2011-09-01

Full Text Available The identification and quantification of bisphenol A (BPA in wastewater (WW and wastewater sludge (WWS is of major interest to assess the endocrine activity of treated effluent discharged into the environment. BPA is manufactured in high quantities fro its use in adhesives, powder paints, thermal paper and paper coatings among others. Due to the daily use of these products, high concentration of BPA was observed in WW and WWS. BPA was measured in samples from Urban Community of Quebec wastewater treatment plant located in Quebec (Canada using LC-MS/MS method. The results showed that BPA was present in significant quantities (0.07 μg L–1 to 1.68 μg L–1 in wastewater and 0.104 μg g–1 to 0.312 μg g–1 in wastewater sludge in the wastewater treatment plant (WWTP. The treatment plant is efficient (76 % in removal of pollutant from process stream, however, environmentally significant concentrations of 0.41 μg L–1 were still present in the treated effluent. Rheological study established the partitioning of BPA within the treatment plant. This serves as the base to judge the portion of the process stream requiring more treatment for degradation of BPA and also in selection of different treatment methods. Higher BPA concentration was observed in primary and secondary sludge solids (0.36 and 0.24 μg g–1, respectively as compared to their liquid counterpart (0.27 and 0.15 μg L–1, respectively separated by centrifugation. Thus, BPA was present in significant concentrations in the WWTP and mostly partitioned in the solid fraction of sludge (Partition coefficient (Kd for primary, secondary and mixed sludge was 0.013, 0.015 and 0.012, respectively.

CO₂-neutral wastewater treatment plants or robust, climate-friendly wastewater management? A systems perspective.

Science.gov (United States)

Larsen, Tove A

2015-12-15

CO2-neutral wastewater treatment plants can be obtained by improving the recovery of internal wastewater energy resources (COD, nutrients, energy) and reducing energy demand as well as direct emissions of the greenhouse gases N2O and CH4. Climate-friendly wastewater management also includes the management of the heat resource, which is most efficiently recovered at the household level, and robust wastewater management must be able to cope with a possible resulting temperature decrease. At the treatment plant there is a substantial energy optimization potential, both from improving electromechanical devices and sludge treatment as well as through the implementation of more energy-efficient processes like the mainstream anammox process or nutrient recovery from urine. Whether CO2 neutrality can be achieved depends not only on the actual net electricity production, but also on the type of electricity replaced: the cleaner the marginal electricity the more difficult to compensate for the direct emissions, which can be substantial, depending on the stability of the biological processes. It is possible to combine heat recovery at the household scale and nutrient recovery from urine, which both have a large potential to improve the climate friendliness of wastewater management. Copyright © 2015 Elsevier Ltd. All rights reserved.

Water brief-WDM & wastewater reuse

International Development Research Centre (IDRC) Digital Library (Canada)

aalfouns

Wastewater Reuse for Water Demand Management in the Middle East and ... Among the substantial WDM tools in MENA is the use of wastewater to reduce the pressure on scarce freshwater .... recycled water to irrigate crops with associated ...

An iron-57 Moessbauer spectroscopic study of titania-supported iron- and iron-iridium catalysts

International Nuclear Information System (INIS)

Berry, F.J.; Jobson, S.

1992-01-01

57 Fe Moessbauer spectroscopy shows that titania-supported iron is reduced by treatment in hydrogen at significantly lower temperatures than corresponding silica- and alumina-supported catalysts. The metallic iron formed under hydrogen at 600deg C is partially converted to carbide by treatment in carbon monoxide and hydrogen. In contrast to its alumina- and silica-supported counterparts, the remainder of the titania-supported iron is unchanged by this gaseous mixture. The 57 Fe Moessbauer spectra of EXAFS show that iron and iridium in the titania-supported iron-iridium catalysts are reduced in hydrogen at even lower temperatures and, after treatment at 600deg C, are predominantly present as the iron-iridium alloy. The treatment of these reduced catalysts in carbon monoxide and hydrogen is shown by Moessbauer spectroscopy and EXAFS to induce the segregation of iron from the iron-iridium alloy and its conversion to iron oxide. (orig.)

The Use of Some Forecasting Methods and SWOT Analysis in the Selected Processes of Foundry

Directory of Open Access Journals (Sweden)

Szymszal J.

2017-12-01

Full Text Available Forecasting and analysis SWOT are helping tools in the business activity, because under conditions of dynamic changes in both closer and more distant surroundings, reliable, forward-looking information and trends analysis are playing a decisive role. At present, the ability to use available data in forecasting and other analyzes according with changes in business environment are the key managerial skills required, since both forecasting and SWOT analysis are a integral part of the management process, and the appropriate level of forecasting knowledge is increasingly appreciated. Examples of practical use of some forecasting methods in optimization of the procurement, production and distribution processes in foundries are given. The possibilities of using conventional quantitative forecasting methods based on econometric and adaptive models applying the creep trend and harmonic weights are presented. The econometric models were additionally supplemented with the presentation of error estimation methodology, quality assessment and statistical verification of the forecast. The possibility of using qualitative forecasts based on SWOT analysis was also mentioned.

Water and Wastewater Rate Hikes Outpace CPI

Energy Technology Data Exchange (ETDEWEB)

Stratton, Hannah [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Fuchs, Heidi [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Chen, Yuting [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Dunham, Camilla [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Williams, Alison [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

2017-08-31

Water and wastewater treatment and delivery is the most capital-intensive of all utility services. Historically underpriced, water and wastewater rates have exhibited unprecedented growth in the past fifteen years. Steep annual increases in water and wastewater rates that outpace the Consumer Price Index (CPI) have increasingly become the norm across the United States. In this paper, we analyze water and wastewater rates across U.S. census regions between 2000 and 2014. We also examine some of the driving factors behind these rate increases, including drought, water source, required infrastructure investment, population patterns, and conservation effects. Our results demonstrate that water and wastewater prices have consistently increased and have outstripped CPI throughout the study period nationwide, as well as within each census region. Further, evaluation of the current and upcoming challenges facing water and wastewater utilities suggests that sharp rate increases are likely to continue in the foreseeable future.

Preparation of ceramic-corrosion-cell fillers and application for cyclohexanone industry wastewater treatment in electrobath reactor

International Nuclear Information System (INIS)

Wu, Suqing; Qi, Yuanfeng; Gao, Yue; Xu, Yunyun; Gao, Fan; Yu, Huan; Lu, Yue; Yue, Qinyan; Li, Jinze

2011-01-01

Highlights: ► Dried sewage sludge and scrap iron used as raw materials for sintering ceramics. ► The new media ceramics used as fillers in electrobath of micro-electrolysis. ► Modified micro-electrolysis used in cyclohexanone industry wastewater treatment. ► This modified micro-electrolysis could avoid failure of the electrobath reactor. - Abstract: As new media, ceramic-corrosion-cell fillers (Cathode Ceramic-corrosion-cell Fillers – CCF, and Anode Ceramic-corrosion-cell Fillers – ACF) employed in electrobath were investigated for cyclohexanone industry wastewater treatment. 60.0 wt% of dried sewage sludge and 40.0 wt% of clay, 40.0 wt% of scrap iron and 60.0 wt% of clay were utilized as raw materials for the preparation of raw CCF and ACF, respectively. The raw CCF and ACF were respectively sintered at 400 °C for 20 min in anoxic conditions. The physical properties (bulk density, grain density and water absorption), structural and morphological characters and toxic metal leaching contents were tested. The influences of pH, hydraulic retention time (HRT) and the media height on removal of COD Cr and cyclohexanone were studied. The results showed that the bulk density and grain density of CCF and ACF were 869.0 kg m −3 and 936.3 kg m −3 , 1245.0 kg m −3 and 1420.0 kg m −3 , respectively. The contents of toxic metal (Cu, Zn, Cd, Pb, Cr, Ba, Ni and As) were all below the detection limit. When pH of 3–4, HRT of 6 h and the media height of 60 cm were applied, about 90% of COD cr and cyclohexanone were removed.

Phytoremediation of domestic wastewaters in free water surface constructed wetlands using Azolla pinnata.

Science.gov (United States)

Akinbile, Christopher O; Ogunrinde, Temitope A; Che Bt Man, Hasfalina; Aziz, Hamidi Abdul

2016-01-01

Two constructed wetlands, one with Azolla pinnata plant (CW1) and the other without (CW2) for treating domestic wastewaters were developed. Fifteen water parameters which include: Dissolved Oxygen (DO), Biochemical Oxygen Demand (BOD5), Chemical Oxygen Demand (COD), Total Suspended Solid (TSS), Total Phosphorus (TP), Total Nitrogen (TN), Ammoniacal Nitrogen (NH3N), Turbidity, pH, Electrical Conductivity (EC), Iron (Fe), Magnesium (Mg), Manganese (Mn), and heavy metals such as Lead (Pb) and Zinc (Zn) were analyzed using standard laboratory procedures. The experiments were conducted in two (dry and wet) seasons simultaneously. Results showed considerable reductions in all parameters and metals including Zn in CW1 compared with CW2 in the two seasons considered while Pb and Mn were not detected throughout the study. Zn concentration levels reduced significantly in both seasons just as removal efficiencies of 70.03% and 64.51% were recorded for CW1 while 35.17% and 33.45% were recorded for CW2 in both seasons. There were no significant differences in the removal efficiencies of Fe in both seasons as 99.55%, 59.09%, 88.89%, and 53.56% were recorded in CW1 and CW2 respectively. Azolla pinnata has proved effective in domestic wastewater phytoremediation studies.

Wastewater treatment

Directory of Open Access Journals (Sweden)

Ranđel N. Kitanović

2013-10-01

Full Text Available Quality of life on Earth in the future will largely depend on the amount of safe water. As the most fundamental source of life, water is relentlessly consumed and polluted. To halt this trend, many countries are taking extensive measures and investing substantial resources in order to stop the contamination of water and return at least tolerably good water quality to nature. The goal of water purification is to obtain clean water with the sewage sludge as a by-product. Clean water is returned to nature, and further treatment of sludge may be subject to other procedures. The conclusion of this paper is simple. The procedure with purified water is easily achievable, purified water is discharged into rivers, lakes and seas, but the problem of further treatment of sludge remains. This paper presents the basic methods of wastewater treatment and procedures for processing the products from contaminated water. The paper can serve as a basis for further elaboration. Water Pollution In order to ensure normal life of living creatures, the water in which they live or the water they use must have a natural chemical composition and natural features. When, as a result of human activities, the chemical composition of water and the ratio of its chemical elements significantly change, we say that water is polluted. When the pollutants come from industrial plants, we are talking about industrial wastewater, and when they come from households and urban areas, we are talking about municipal wastewater. Both contain a huge amount of pollutants that eventually end up in rivers. Then, thousands of defenseless birds, fish and other animals suffer, and environmental consequences become immeasurable. In addition, the waste fed to the water often ends up in the bodies of marine animals, so they can return to us as food. Thermal water pollution also has multiple effects on the changes in the wildlife composition of aquatic ecosystems. Polluted water can be purified by

Photoactive nanocomplex formed from chlorophyll assembly on TMA-coated iron oxide nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Barbaros, Sibel; Meray, Zeynep; Tecim, Tuğba; Genç, Rükan, E-mail: rukangnc@gmail.com [Mersin University, Functional Nanomaterials Laboratory, Chemical Engineering Department, Engineering Faculty (Turkey)

2016-07-15

In this study, hierarchical self-assembly of photocatalytic nanodisks through non-covalent interactions between spinach-extracted chlorophyll molecules and trimethylammonium hydroxide-coated magnetic iron oxide nanoparticles was discussed. Combination of chlorophyll molecules with iron oxide nanoparticles generated an alteration in light absorption at both visible and near-IR region with accompanying enhancement in fluorescence emission. Further, photocatalytic role of resulting molecular assembly was studied by means of the photoinduced degradation of methylene blue dye under UV light and direct sun irradiation at neutral pH. In order to enhance the long-term stability of the hybrid nanocatalyst, commercially available cellulose membrane was used as a support and magnetic recovery and reusability was achieved where the nanocatalyst retained more than 90 % of its efficiency even after four cycles. This simple strategy could initiate the development of new materials for wastewater treatment including membrane-based technologies. On the other hand, their sunlight-induced photocatalytic activity could easily be conducted to dye-synthesized solar cells or their enhanced photoluminescence can provide a strong basis for future bioimaging tools.Graphical Abstract.

Chemical Compounds Recovery in Carboxymethyl Cellulose Wastewater Treatment

Directory of Open Access Journals (Sweden)

P.-H. Rao

2015-05-01

Full Text Available Carboxymethyl cellulose (CMC is a kind of cellulose ether widely used in industrial production. CMC wastewater usually have high chemical oxygen demand (COD and salinity (>10 %, which result from organic and inorganic by-products during CMC production. It is significant that the wastewater is pretreated to decrease salinity and recover valuable organics before biochemical methods are employed. In this paper, distillation-extraction method was used to pretreat CMC wastewater and recover valuable chemical compounds from wastewater (Fig. 1. Initial pH of CMC wastewater was adjusted to different values (6.5, 8.5, 9.5, 10.5, 12.0 before distillation to study the effect of pH on by-products in wastewater. By-products obtained from CMC wastewater were extracted and characterized by NMR, XRD and TGA. Distillate obtained from distillation of wastewater was treated using biological method, i.e., upflow anaerobic sludge blanket (UASB-contact oxidation process. Domestic sewage and flushing water from manufacturing shop was added into distillate to decrease initial COD and increase nutrients such as N, P, K. Experimental results showed that by-products extracted from CMC wastewater mainly include ethoxyacetic acid and NaCl, which were confirmed by NMR and XRD (Fig. 2. TGA results of by-products indicated that the content of NaCl in inorganic by-products reached 96 %. Increasing initial pH value of CMC wastewater might significantly raise the purity of ethoxyacetic acid in organic by-products. UASB-contact oxidation process showed a good resistance to shock loading. Results of 45-day continuous operation revealed that CODCr of final effluent might be controlled below 500 mg l−1 and meet Shanghai Industrial Wastewater Discharge Standard (CODCr −1, which indicated that the treatment process in this study was appropriate to treat distillate of wastewater from CMC production industry.

Solutions to microplastic pollution - Removal of microplastics from wastewater effluent with advanced wastewater treatment technologies.

Science.gov (United States)

Talvitie, Julia; Mikola, Anna; Koistinen, Arto; Setälä, Outi

2017-10-15

Conventional wastewater treatment with primary and secondary treatment processes efficiently remove microplastics (MPs) from the wastewater. Despite the efficient removal, final effluents can act as entrance route of MPs, given the large volumes constantly discharged into the aquatic environments. This study investigated the removal of MPs from effluent in four different municipal wastewater treatment plants utilizing different advanced final-stage treatment technologies. The study included membrane bioreactor treating primary effluent and different tertiary treatment technologies (discfilter, rapid sand filtration and dissolved air flotation) treating secondary effluent. The MBR removed 99.9% of MPs during the treatment (from 6.9 to 0.005 MP L -1 ), rapid sand filter 97% (from 0.7 to 0.02 MP L -1 ), dissolved air flotation 95% (from 2.0 to 0.1 MP L -1 ) and discfilter 40-98.5% (from 0.5 - 2.0 to 0.03-0.3 MP L -1 ) of the MPs during the treatment. Our study shows that with advanced final-stage wastewater treatment technologies WWTPs can substantially reduce the MP pollution discharged from wastewater treatment plants into the aquatic environments. Copyright © 2017 Elsevier Ltd. All rights reserved.

Treatment of olive mill wastewater by the combination of ultrafiltration and bipolar electrochemical reactor processes

KAUST Repository

Yahiaoui, O.

2011-01-01

The main purpose of this study was to investigate the removal of the chemical oxygen demand (COD) from olive mill wastewater (OMW) by the combination of ultrafiltration with electrocoagulation process. Ultrafiltration process equipped with CERAVER membrane was used as pre-treatment for electrochemical process. The obtained permeate from the ultrafiltration process allowed COD removal efficiency of about 96% from OMW. Obtained permeate with an average COD of about 1.1gdm-3 was treated by electrochemical reactor equipped with a reactor with bipolar iron plate electrodes. The effect of the experimental parameters such as current density, pH, surface electrode/reactor volume ratio and NaCl concentration on COD removal was assessed. The results showed that the optimum COD removal rate was obtained at a current density of 93.3Am-2 and pH ranging from 4.5 to 6.5. At the optimum operational parameters for the experiments, electrocoagulation process could reduce COD from 1.1gdm-3 to 78mgdm-3, allowing direct discharge of the treated OMW as that meets the Algerian wastewater discharge standards (<125mgdm-3). © 2010 Elsevier B.V.

Application of reverse osmosis in radioactive wastewater treatment

International Nuclear Information System (INIS)

Kong Jinsong; Guo Weiqun

2012-01-01

Considering the disadvantages of the conventional evaporation and ion exchange process for radioactive wastewater treatment, the reverse osmosis is used to treat the low level radioactive wastewater. The paper summarizes the research and application progress of the reverse osmosis in the radioactive wastewater treatment and indicates that the reverse osmosis in the radioactive wastewater treatment is very important. (authors)

Influence of the Hardener on the Emission of Harmful Substances from Moulding Sands with Furan Resin in the Pyrolysis Process

Directory of Open Access Journals (Sweden)

Holtzer M.

2016-03-01

Full Text Available The furan resin offers advantages such as high intensity, low viscosity, good humidity resistance and is suitable for cast different casting alloys: steel, cast iron and non-ferrous metal casting. For hardening furan resins are used different hardeners (acid catalysts. The acid catalysts have significant effects on the properties of the cured binder (e,g. binding strength and thermal stability [1 - 3]. Investigations of the gases emission in the test foundry plant were performed according to the original method developed in the Faculty of Foundry Engineering, AGH UST. The analysis is carried out by the gas chromatography method with the application of the flame-ionising detector (FID (TRACE GC Ultra THERMO SCIENTIFIC.

Electron beam treatment of industrial wastewater

International Nuclear Information System (INIS)

Han, Bumsoo; Kim, JinKyu; Kim, Yuri

2004-01-01

For industrial wastewater with low impurity levels such as contaminated ground water, cleaning water and etc., purification only with electron beam is possible, but it should be managed carefully with reducing required irradiation doses as low as possible. Also for industrial wastewater with high impurity levels such as dyeing wastewater, leachate and etc., purification only with electron beam requires high amount of doses and far beyond economies. Electron beam treatment combined with conventional purification methods such as coagulation, biological treatment, etc. is suitable for reduction of non-biodegradable impurities in wastewater and will extend the application area of electron beam. A pilot plant with electron beam for treating 1,000 m 3 /day of wastewater from dyeing industries has constructed and operated continuously since Oct 1998. Electron beam irradiation instead of chemical treatment shows much improvement in removing impurities and increases the efficiency of biological treatment. Actual plant is under consideration based upon the experimental results. (author)

Sequential micro and ultrafiltration of distillery wastewater

Directory of Open Access Journals (Sweden)

Vasić Vesna M.

2015-01-01

Full Text Available Water reuse and recycling, wastewater treatment, drinking water production and environmental protection are the key challenges for the future of our planet. Membrane separation technologies for the removal of all suspended solids and a fraction of dissolved solids from wastewaters, are becoming more and more promising. Also, these processes are playing a major role in wastewater purification systems because of their high potential for recovery of water from many industrial wastewaters. The aim of this work was to evaluate the application of micro and ultrafiltration for distillery wastewater purification in order to produce water suitable for reuse in the bioethanol industry. The results of the analyses of the permeate obtained after micro and ultrafiltration showed that the content of pollutants in distillery wastewater was significantly reduced. The removal efficiency for chemical oxygen demand, dry matter and total nitrogen was 90%, 99.2% and 99.9%, respectively. Suspended solids were completely removed from the stillage.

Methods of Computational Intelligence in the Context of Quality Assurance in Foundry Products

Directory of Open Access Journals (Sweden)

Rojek G.

2016-06-01

Full Text Available One way to ensure the required technical characteristics of castings is the strict control of production parameters affecting the quality of the finished products. If the production process is improperly configured, the resulting defects in castings lead to huge losses. Therefore, from the point of view of economics, it is advisable to use the methods of computational intelligence in the field of quality assurance and adjustment of parameters of future production. At the same time, the development of knowledge in the field of metallurgy, aimed to raise the technical level and efficiency of the manufacture of foundry products, should be followed by the development of information systems to support production processes in order to improve their effectiveness and compliance with the increasingly more stringent requirements of ergonomics, occupational safety, environmental protection and quality. This article is a presentation of artificial intelligence methods used in practical applications related to quality assurance. The problem of control of the production process involves the use of tools such as the induction of decision trees, fuzzy logic, rough set theory, artificial neural networks or case-based reasoning.

Effects of different inoculants on the microstructural characteristics of gray cast iron gg-25, hardness and useful life of tools

Directory of Open Access Journals (Sweden)

Diego Ruben Martin

2015-10-01

Full Text Available Current study evaluated the machinability characteristics of parts, microstructure and mechanical properties when three different inoculants (IM-22 with FeSi-Ba/Zr; G-20 and FeSi-Ba; IMSR 75 with FeSi-Sr were added in experiments carried out in a foundry. The research methodology was mailly based on the analysis of the machinability by the milling process of the specimens in gray cast iron GG-25, name according to DIN EN 1561.Evaluation of results is based on a thorough analysis of tool wear, surface finish, microstructural analysis, chemical composition and mechanical properties of the material. Results showed that among the studied inoculants strontium sulfide (SrS was thermodynamically more stable than the others, because it leds towards a more negative free energy change of Gibbs and therefore more favorable to the formation of nuclei having greater critical radius (rc, solidification with heterogeneous nucleation. Its inoculant was also more efficient in forming a more favorable microstructure, greater amounts of eutectic cells and, longer life of the insert when machined.

Assessment of Physical, Chemical, and Hydrologic Factors Affecting the Infiltration of Treated Wastewater in theNew Jersey Coastal Plain, with Emphasis on theHammonton Land Application Facility

Science.gov (United States)

Reilly, Timothy J.; Romanok, Kristin M.; Tessler, Steven; Fischer, Jeffrey M.

2010-01-01

A hydrogeologic and water-quality investigation of the Hammonton Land Application Facility (Hammonton LAF) in Hammonton, New Jersey, was conducted to determine the factors that impede the infiltration of treated wastewater and to assess the potential for similar conditions to exist elsewhere in the Coastal Plain of New Jersey (particularly within the Pinelands National Reserve). Gamma logs, sediment cores, and hydraulic-profile testing indicate that extensive fine-grained strata and iron-cemented sands underlying the Hammonton LAF may impede infiltration and lead to the perching of diluted treated wastewater. Perched water was observed in augured holes adjacent to infiltration trenches, and analysis of wastewater loading and infiltration data indicates that infiltration trenches may receive lateral flow from multiple perched-water sources. Analysis of water-quality properties characteristic of treated wastewater show that although infiltrated wastewater is reaching the underlying aquifer, lengthy holding times and a long recharge pathway greatly reduce the concentrations of nitrate, boron, and many organic compounds typical of wastewater. Conditions at two currently operating facilities and one potential future facility in the New Jersey Coastal Plain were compared to those at the Hammonton Land Application Facility (LAF). Facilities operating as designed are not underlain by the restrictive strata that exist at the Hammonton LAF. Careful characterization of the geology and hydrology of the unsaturated zone underlying infiltration structures of future facilities in the New Jersey Coastal Plain and similar hydrogeologic settings will help to avoid constructing infiltration structures over or within low-hydraulic-conductivity strata that will decrease infiltration rates.

Wastewater heat recovery method and apparatus

Science.gov (United States)

Kronberg, J.W.

1991-01-01

This invention is comprised of a heat recovery system with a heat exchanger and a mixing valve. A drain trap includes a heat exchanger with an inner coiled tube, baffle plate, wastewater inlet, wastewater outlet, cold water inlet, and preheated water outlet. Wastewater enters the drain trap through the wastewater inlet, is slowed and spread by the baffle plate, and passes downward to the wastewater outlet. Cold water enters the inner tube through the cold water inlet and flows generally upward, taking on heat from the wastewater. This preheated water is fed to the mixing valve, which includes a flexible yoke to which are attached an adjustable steel rod, two stationary zinc rods, and a pivoting arm. The free end of the arm forms a pad which rests against a valve seat. The rods and pivoting arm expand or contract as the temperature of the incoming preheated water changes. The zinc rods expand more than the steel rod, flexing the yoke and rotating the pivoting arm. The pad moves towards the valve seat as the temperature of the preheated water rises, and away as the temperature falls, admitting a variable amount of hot water to maintain a nearly constant average process water temperature.

Factors affecting reuse of wastewater

Energy Technology Data Exchange (ETDEWEB)

Haraszti, L

1981-01-01

Changing the quality of circulating water, raising the effectiveness of sedimentation, examples of biological treatment of wastewater are presented. The necessity of continuing the studies on biological treatment of wastewater is demonstrated. It is considered useful to define the importance of KhPK and BP5 in each case. During biological treatment in ponds, to define the relation BPK5:N:P, research on conditions for nutrient removal must be done. To do this, as well as decrease the significance of KhPK, a mathematical model for defining the effectiveness of biological treatment of wastewater and consequently their reuse must be developed.

Higher iron bioavailability of a human-like collagen iron complex.

Science.gov (United States)

Zhu, Chenhui; Yang, Fan; Fan, Daidi; Wang, Ya; Yu, Yuanyuan

2017-07-01

Iron deficiency remains a public health problem around the world due to low iron intake and/or bioavailability. FeSO 4 , ferrous succinate, and ferrous glycinate chelate are rich in iron but have poor bioavailability. To solve the problem of iron deficiency, following previous research studies, a thiolated human-like collagen-ironcomplex supplement with a high iron content was prepared in an anaerobic workstation. In addition, cell viability tests were evaluated after conducting an MTT assay, and a quantitative analysis of the thiolated human-like collagen-iron digesta samples was performed using the SDS-PAGE method coupled with gel filtration chromatography. The iron bioavailability was assessed using Caco-2 cell monolayers and iron-deficiency anemia mice models. The results showed that (1) one mole of thiolated human-like collagen-iron possessed approximately 35.34 moles of iron; (2) thiolated human-like collagen-iron did not exhibit cytotoxity and (3) thiolated human-like collagen- iron digesta samples had higher bioavailability than other iron supplements, including FeSO 4 , ferrous succinate, ferrous glycine chelate and thiolated human-like collagen-Fe iron. Finally, the iron bioavailability was significantly enhanced by vitamin C. These results indicated that thiolated human-like collagen-iron is a promising iron supplement for use in the future.

Treatment of wastewaters from manufactured gas plants

Energy Technology Data Exchange (ETDEWEB)

Cocheci, V.; Bogatu, C.; Radovan, C. [Technical University of Timisoara, Timisoara (Romania)

1995-12-31

The treatment of wastewaters with high concentrations of organic compounds often represents a difficult problem. In some cases, for the destruction and removal of toxic compounds using processes like biological and chemical oxidation were proposed. Wastewaters from manufactured gas plants contain high concentrations of organic pollutants and ammonia. In this paper a technology for the treatment of these wastewaters is proposed. The experiments were realized with wastewaters from two Romanian manufactured gas plants. The process consists of the following steps: polycondensation-settling-stripping-biological treatment-electrocoagulation-electrochemical oxidation, or chemical oxidation. 6 refs., 4 tabs.

Exploring Mission Concepts with the JPL Innovation Foundry A-Team

Science.gov (United States)

Ziemer, John K.; Ervin, Joan; Lang, Jared

2013-01-01

The JPL Innovation Foundry has established a new approach for exploring, developing, and evaluating early concepts called the A-Team. The A-Team combines innovative collaborative methods with subject matter expertise and analysis tools to help mature mission concepts. Science, implementation, and programmatic elements are all considered during an A-Team study. Methods are grouped by Concept Maturity Level (CML), from 1 through 3, including idea generation and capture (CML 1), initial feasibility assessment (CML 2), and trade space exploration (CML 3). Methods used for each CML are presented, and the key team roles are described from two points of view: innovative methods and technical expertise. A-Team roles for providing innovative methods include the facilitator, study lead, and assistant study lead. A-Team roles for providing technical expertise include the architect, lead systems engineer, and integration engineer. In addition to these key roles, each A-Team study is uniquely staffed to match the study topic and scope including subject matter experts, scientists, technologists, flight and instrument systems engineers, and program managers as needed. Advanced analysis and collaborative engineering tools (e.g. cost, science traceability, mission design, knowledge capture, study and analysis support infrastructure) are also under development for use in A-Team studies and will be discussed briefly. The A-Team facilities provide a constructive environment for innovative ideas from all aspects of mission formulation to eliminate isolated studies and come together early in the development cycle when they can provide the biggest impact. This paper provides an overview of the A-Team, its study processes, roles, methods, tools and facilities.

Thermochemical Wastewater Valorization via Enhanced Microbial Toxicity Tolerance

Energy Technology Data Exchange (ETDEWEB)

Beckham, Gregg T [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Thelhawadigedara, Lahiru Niroshan Jayakody [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Johnson, Christopher W [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Pleitner, Brenna P [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Cleveland, Nicholas S [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Michener, William E [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Olstad-Thompson, Jessica L [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Vardon, Derek R [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Whitham, Jason M. [Oak Ridge National Laboratory; Giannone, Richard J. [Oak Ridge National Laboratory; Klingeman, Dawn M. [Oak Ridge National Laboratory; Brown, Robert C. [Iowa State University; Brown, Steven D. [Oak Ridge National Laboratory; LanzaTech, Inc.; Hettich, Robert L. [Oak Ridge National Laboratory; Guss, Adam M. [Oak Ridge National Laboratory

2018-04-17

Thermochemical (TC) biomass conversion processes such as pyrolysis and liquefaction generate considerable amounts of wastewater, which often contains highly toxic compounds that are incredibly challenging to convert via standard wastewater treatment approaches such as anaerobic digestion. These streams represent a cost for TC biorefineries, and a potential valorization opportunity, if effective conversion methods are developed. The primary challenge hindering microbial conversion of TC wastewater is toxicity. In this study, we employ a robust bacterium, Pseudomonas putida, with TC wastewater streams to demonstrate that aldehydes are the most inhibitory compounds in these streams. Proteomics, transcriptomics, and fluorescence-based immunoassays of P. putida grown in a representative wastewater stream indicate that stress results from protein damage, which we hypothesize is a primary toxicity mechanism. Constitutive overexpression of the chaperone genes, groEL, groES, and clpB, in a genome-reduced P. putida strain improves the tolerance towards multiple TC wastewater samples up to 200-fold. Moreover, the concentration ranges of TC wastewater are industrially relevant for further bioprocess development for all wastewater streams examined here, representing different TC process configurations. Furthermore, we demonstrate proof-of-concept polyhydroxyalkanoate production from the usable carbon in an exemplary TC wastewater stream. Overall, this study demonstrates that protein quality control machinery and repair mechanisms can enable substantial gains in microbial tolerance to highly toxic substrates, including heterogeneous waste streams. When coupled to other metabolic engineering advances such as expanded substrate utilization and enhanced product accumulation, this study generally enables new strategies for biological conversion of highly-toxic, organic-rich wastewater via engineered aerobic monocultures or designer consortia.

Experimental Design of Electrocoagulation and Magnetic Technology for Enhancing Suspended Solids Removal from Synthetic Wastewater

Directory of Open Access Journals (Sweden)

Moh Faiqun Ni'am

2014-10-01

Full Text Available Design of experiments (DOE is one of the statistical method that is used as a tool to enhance and improve experimental quality. The changes to the variables of a process or system is supposed to give the optimal result (response and quite satisfactory. Experimental design can defined as a test or series of test series by varying the input variables (factors of a process that can known to cause changes in output (response. This paper presents the results of experimental design of wastewater treatment by electrocoagulation (EC technique. A combined magnet and electrocoagulation (EC technology were designed to increase settling velocity and to enhance suspended solid removal efficiencies from wastewater samples. In this experiment, a synthetic wastewater samples were prepared by mixing 700 mg of the milk powder in one litre of water and treated by using an acidic buffer solution. The monopolar iron (Fe plate anodes and cathodes were employed as electrodes. Direct current was varied in a range of between 0.5 and 1.1 A, and flowrate in a range of between 1.00 to 3.50 mL/s. One permanent magnets namely AlNiCo with a magnetic strength of 0.16T was used in this experiment. The results show that the magnetic field and the flowrate have major influences on suspended solids removal. The efficiency removals of suspended solids, turbidity and COD removal efficiencies at optimum conditions were found to be more than 85%, 95%, and 75%, respectively.

Detection of a wide variety of human and veterinary fluoroquinolone antibiotics in municipal wastewater and wastewater-impacted surface water.

Science.gov (United States)

He, Ke; Soares, Ana Dulce; Adejumo, Hollie; McDiarmid, Melissa; Squibb, Katherine; Blaney, Lee

2015-03-15

As annual sales of antibiotics continue to rise, the mass of these specially-designed compounds entering municipal wastewater treatment systems has also increased. Of primary concern here is that antibiotics can inhibit growth of specific microorganisms in biological processes of wastewater treatment plants (WWTPs) or in downstream ecosystems. Growth inhibition studies with Escherichia coli demonstrated that solutions containing 1-10 μg/L of fluoroquinolones can inhibit microbial growth. Wastewater samples were collected on a monthly basis from various treatment stages of a 30 million gallon per day WWTP in Maryland, USA. Samples were analyzed for the presence of 11 fluoroquinolone antibiotics. At least one fluoroquinolone was detected in every sample. Ofloxacin and ciprofloxacin exhibited detection frequencies of 100% and 98%, respectively, across all sampling sites. Concentrations of fluoroquinolones in raw wastewater were as high as 1900 ng/L for ciprofloxacin and 600 ng/L for ofloxacin. Difloxacin, enrofloxacin, fleroxacin, moxifloxacin, norfloxacin, and orbifloxacin were also detected at appreciable concentrations of 9-170 ng/L. The total mass concentration of fluoroquinolones in raw wastewater was in the range that inhibited E. coli growth, suggesting that concerns over antibiotic presence in wastewater and wastewater-impacted surface water are valid. The average removal efficiency of fluoroquinolones during wastewater treatment was approximately 65%; furthermore, the removal efficiency for fluoroquinolones was found to be negatively correlated to biochemical oxygen demand removal and positively correlated to phosphorus removal. Copyright © 2014 Elsevier B.V. All rights reserved.

Feasibility study on recovering hydrogen energy from industrial wastewater

International Nuclear Information System (INIS)

Ming Der Bai; Chia-Jung Hsiao

2006-01-01

Three wastewater obtained from different industries were evaluated for the feasibility of hydrogen fermentation. Because of the various components of the wastewater, the characteristics of the hydrogen accumulation were different. Several stages with different hydrogen producing rate were observed during the batch hydrogen fermentation of each wastewater. The obvious hydrogen consumption was observed in the last phase of hydrogen fermentation of the wastewater from the winery. It is similar to the reported hydrogen fermentation characteristic of starch. The wastewater coming from the fructose manufactory has the greatest hydrogen potential nearly 150 L-H 2 /kg-COD. The wastewater from food industry has the lower hydrogen potential of 65 L-H 2 /kg-COD. Some of its compounds were not suitable for hydrogen production. The lowest hydrogen potential was observed in the fermentation of the wastewater from the winery, because hydrogen consumption affects the hydrogen recovery from the wastewater from winery. (authors)

Decolorization of reactive dye using a photo-ferrioxalate system with brick grain-supported iron oxide

International Nuclear Information System (INIS)

Cheng, Hui-Pin; Huang, Yao-Hui; Lee, Changha

2011-01-01

The photocatalytic activity of a brick grain-supported iron oxide (denoted as B1) was tested for its activity to degrade Reactive Black 5 (RB5) in the presence of oxalic acid. B1 was obtained as a solid waste from a wastewater treatment plant, and characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray powder diffraction (XRD) and N 2 adsorption/desorption isotherm analyses. The decolorization experiments were performed in a fluidized bed reactor with aeration under UV-A irradiation (λ = 365 nm). The effects of various factors such as solution pH, concentration of oxalic acid and dissolved oxygen on the decolorization of RB5 were evaluated considering the contributions of adsorption and photo-catalytic degradation. The role of dissolved iron in the removal of RB5 and the stability of B1 were also examined. In addition, the removal of TOC during the photo-catalytic reaction was monitored.

Decolorization of reactive dye using a photo-ferrioxalate system with brick grain-supported iron oxide.

Science.gov (United States)

Cheng, Hui-Pin; Huang, Yao-Hui; Lee, Changha

2011-04-15

The photocatalytic activity of a brick grain-supported iron oxide (denoted as B1) was tested for its activity to degrade Reactive Black 5 (RB5) in the presence of oxalic acid. B1 was obtained as a solid waste from a wastewater treatment plant, and characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray powder diffraction (XRD) and N(2) adsorption/desorption isotherm analyses. The decolorization experiments were performed in a fluidized bed reactor with aeration under UV-A irradiation (λ = 365 nm). The effects of various factors such as solution pH, concentration of oxalic acid and dissolved oxygen on the decolorization of RB5 were evaluated considering the contributions of adsorption and photo-catalytic degradation. The role of dissolved iron in the removal of RB5 and the stability of B1 were also examined. In addition, the removal of TOC during the photo-catalytic reaction was monitored. Copyright © 2011 Elsevier B.V. All rights reserved.

Decolorization of reactive dye using a photo-ferrioxalate system with brick grain-supported iron oxide

Energy Technology Data Exchange (ETDEWEB)

Cheng, Hui-Pin [Department of Chemical Engineering, National Cheng Kung University, Tainan City 701, Taiwan (China); Huang, Yao-Hui, E-mail: yhhuang@mail.ncku.edu.tw [Department of Chemical Engineering, National Cheng Kung University, Tainan City 701, Taiwan (China); Lee, Changha, E-mail: clee@unist.ac.kr [School of Urban and Environmental Engineering, Ulsan National Institute of Science and Technology (UNIST), 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 698-805 (Korea, Republic of)

2011-04-15

The photocatalytic activity of a brick grain-supported iron oxide (denoted as B1) was tested for its activity to degrade Reactive Black 5 (RB5) in the presence of oxalic acid. B1 was obtained as a solid waste from a wastewater treatment plant, and characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray powder diffraction (XRD) and N{sub 2} adsorption/desorption isotherm analyses. The decolorization experiments were performed in a fluidized bed reactor with aeration under UV-A irradiation ({lambda} = 365 nm). The effects of various factors such as solution pH, concentration of oxalic acid and dissolved oxygen on the decolorization of RB5 were evaluated considering the contributions of adsorption and photo-catalytic degradation. The role of dissolved iron in the removal of RB5 and the stability of B1 were also examined. In addition, the removal of TOC during the photo-catalytic reaction was monitored.

About the use and treatment of reclaimed wastewater

International Nuclear Information System (INIS)

Marin Galvin, R.

2009-01-01

Demand of water in our actual society is increasing each day. Taking into account the irregular climatic situation experienced in a lot of zones of Spain, it is necessary to use all the available resources. Among the conventional resources of sweet waters (surface and underground), we must pay attention to the desalted waters and to the reclaimed wastewater. In this way, the practical use of reclaimed wastewater must be supported in three basic items: normative about reusing of reclaimed wastewater, that of treated wastewater and effluents discarded to natural environment and finally, treatment processes to reclaim wastewater. (Author) 11 refs

Survey on the scrap iron and steel recycling in Thailand and Indonesia; Hatten tojokoku (Tai Indonesia) ni okeru tetsu scrap saiseiyo ni kansuru chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

This report describes the survey results of the scrap iron and steel recycling industries in Thailand and Indonesia. The purpose of this survey is to extract problems obstructing the scrap iron and steel recycling, to recognize the present situation and predict the future situation, and to examine the possibility of international cooperation. As a result of the survey, it was found that the quality of scrap collected in the domestic market is poor as it contains too many impurities for it to be utilized for the manufacture of many higher quality iron and steel products. The actual quantity of domestically collected scrap is too low to support the expected growth in demand in each nation. Current environmental management practices are largely concerned with the construction of wastewater treatment facilities and the extraction of furnace dust. However, the lack of enforcement of environmental regulations does not encourage companies to implement sound environmental practices. Neither government actively promotes and investigates iron and steel recycling in the domestic, commercial or industrial sectors. Collaboration with overseas nations having more advanced iron and steel industries could be helpful to the scrap recycling industry in both nations. 6 figs., 21 tabs.

CURRENT TECHNOLOGIES OF AMMONIUM WITHDRAWAL FROM WASTEWATER

Directory of Open Access Journals (Sweden)

O. M. Shved

2014-10-01

Full Text Available The results of analysis of the current technologies, as well as their trends and developments in the field of wastewater treatment in Ukraine and the world are given. The legal documents and the system of state regulation and control in the field of sanitation and wastewater treatment in Ukraine have been analyzed. The information about government programs aimed at protecting the natural water bodies is also included. The global trends concerning development of biotechnology in the field of wastewater from nitrogen compounds have been investigated. The analysis of traditional (nitrification-denitrification and the latest biotechnology wastewater from inorganic nitrogen has been done. Current status of the present key technologies of nitrogen removal from wastewater has been formulated. The main advantages and disadvantages of these biotechnologies are described. It was determined that a major problem in the field of sanitation and wastewater treatment in Ukraine is the usage of outdated technologies and regulatory documentation that is a consequence of the lack of sufficient funding for the sector and the low level of environmental awareness of the government and the population.

Irrigation Water Quality Standards for Indirect Wastewater Reuse in Agriculture: A Contribution toward Sustainable Wastewater Reuse in South Korea

Directory of Open Access Journals (Sweden)

Hanseok Jeong

2016-04-01

Full Text Available Climate change and the subsequent change in agricultural conditions increase the vulnerability of agricultural water use. Wastewater reuse is a common practice around the globe and is considered as an alternative water resource in a changing agricultural environment. Due to rapid urbanization, indirect wastewater reuse, which is the type of agricultural wastewater reuse that is predominantly practiced, will increase, and this can cause issues of unplanned reuse. Therefore, water quality standards are needed for the safe and sustainable practice of indirect wastewater reuse in agriculture. In this study, irrigation water quality criteria for wastewater reuse were discussed, and the standards and guidelines of various countries and organizations were reviewed to suggest preliminary standards for indirect wastewater reuse in South Korea. The proposed standards adopted a probabilistic consideration of practicality and classified the use of irrigation water into two categories: upland and rice paddy. The standards suggest guidelines for E. coli, electric conductivity (EC, turbidity, suspended solids (SS, biochemical oxygen demand (BOD, pH, odor, and trace elements. Through proposing the standards, this study attempts to combine features of both the conservative and liberal approaches, which in turn could suggest a new and sustainable practice of agricultural wastewater reuse.

Wastewater Districts

Data.gov (United States)

Vermont Center for Geographic Information — The Wastewater districts layer is part of a larger dataset that contains administrative boundaries for Vermont's Agency of Natural Resources. The dataset includes...

Iron

Science.gov (United States)

Iron is a mineral that our bodies need for many functions. For example, iron is part of hemoglobin, a protein which carries ... It helps our muscles store and use oxygen. Iron is also part of many other proteins and ...

A cascade of iron-containing proteins governs the genetic iron starvation response to promote iron uptake and inhibit iron storage in fission yeast.

Directory of Open Access Journals (Sweden)

Javier Encinar del Dedo

2015-03-01

Full Text Available Iron is an essential cofactor, but it is also toxic at high levels. In Schizosaccharomyces pombe, the sensor glutaredoxin Grx4 guides the activity of the repressors Php4 and Fep1 to mediate a complex transcriptional response to iron deprivation: activation of Php4 and inactivation of Fep1 leads to inhibition of iron usage/storage, and to promotion of iron import, respectively. However, the molecular events ruling the activity of this double-branched pathway remained elusive. We show here that Grx4 incorporates a glutathione-containing iron-sulfur cluster, alone or forming a heterodimer with the BolA-like protein Fra2. Our genetic study demonstrates that Grx4-Fra2, but not Fep1 nor Php4, participates not only in iron starvation signaling but also in iron-related aerobic metabolism. Iron-containing Grx4 binds and inactivates the Php4 repressor; upon iron deprivation, the cluster in Grx4 is probably disassembled, the proteins dissociate, and Php4 accumulates at the nucleus and represses iron consumption genes. Fep1 is also an iron-containing protein, and the tightly bound iron is required for transcriptional repression. Our data suggest that the cluster-containing Grx4-Fra2 heterodimer constitutively binds to Fep1, and upon iron deprivation the disassembly of the iron cluster between Grx4 and Fra2 promotes reverse metal transfer from Fep1 to Grx4-Fra2, and de-repression of iron-import genes. Our genetic and biochemical study demonstrates that the glutaredoxin Grx4 independently governs the Php4 and Fep1 repressors through metal transfer. Whereas iron loss from Grx4 seems to be sufficient to release Php4 and allow its nuclear accumulation, total or partial disassembly of the Grx4-Fra2 cluster actively participates in iron-containing Fep1 activation by sequestering its iron and decreasing its interaction with promoters.