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Sample records for intergranular corrosion

  1. Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

    International Nuclear Information System (INIS)

    Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

    1987-01-01

    Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

  2. Intergranular corrosion protective of austenitic stainless steel chemical equipment

    International Nuclear Information System (INIS)

    Kuzyukov, A.N.

    1994-01-01

    A complex of protective measures was developed for each concrete case of intergranular fracture of equipment, i.e.: decrease in the level of strains, surfacing with materials resistant to intergranular fracture under the conditions; permissible correction of process parameters, permitting a shift in corrosion potential towards decrease in the rate of intergranular corrosion. It is shown that even if the eguipment was subject to interfranular corrosion, but the fracture is not of catastrophic character, it proved possible to develop and apply complex methods of protection from the above types of corrosion fracture and to elongate the service life by 5-15 years

  3. Initiation model for intergranular stress corrosion cracking in BWR pipes

    International Nuclear Information System (INIS)

    Hishida, Mamoru; Kawakubo, Takashi; Nakagawa, Yuji; Arii, Mitsuru.

    1981-01-01

    Discussions were made on the keys of intergranular stress corrosion cracking of austenitic stainless steel in high-temperature water in laboratories and stress corrosion cracking incidents in operating plants. Based on these discussions, a model was set up of intergranular stress corrosion cracking initiation in BWR pipes. Regarding the model, it was presumed that the intergranular stress corrosion cracking initiates during start up periods whenever heat-affected zones in welded pipes are highly sensitized and suffer dynamic strain in transient water containing dissolved oxygen. A series of BWR start up simulation tests were made by using a flowing autoclave system with slow strain rate test equipment. Validity of the model was confirmed through the test results. (author)

  4. Intergranular stress corrosion cracking of sensitized stainless steels. Final report

    International Nuclear Information System (INIS)

    Vyas, B.; Isaacs, H.S.; Weeks, J.R.

    1976-12-01

    A study was conducted of the intergranular stress corrosion cracking of materials used in Boiling Water Reactors (BWR) aimed at developing an understanding of the mechanism(s) of this mode of failure and at developing tests to determine the susceptibility of a given material to this form of attack

  5. Evaluation of intergranular corrosion rate and microstructure of forged 316L round bar

    International Nuclear Information System (INIS)

    Lim, H. K.; Kim, Y. S.

    2009-01-01

    When austenitic stainless steels are heat treated in the range of 500∼850 .deg. C, the alloys are sensitized due to the formation of chromium carbide at grain boundaries and then intergranular corrosion occurs. This paper aims to evaluate the intergranular corrosion rate and microstructural change of forged 316L stainless steel. To analyze the microstructure by forging conditions, ferrite phase, sigma phase, intergranular precipitation were observed. In order to evaluate the intergranular corrosion rate. Huey test was performed by ASTM A262. On the base of microstructural observation, ferrite and sigma phases were not detected, and also intergranular precipitation was not revealed in optical microscopic observation. By ASTM A262 Practice A, step structure was shown in all forging conditions. Intergranular corrosion rate gradually increased by Huey test periods but average corrosion rate was under 0.03 mm/month

  6. Evaluation of intergranular corrosion rate and microstructure of forged 316L round bar

    Energy Technology Data Exchange (ETDEWEB)

    Lim, H. K.; Kim, Y. S. [Andong National University, Andong (Korea, Republic of)

    2009-12-15

    When austenitic stainless steels are heat treated in the range of 500{approx}850 .deg. C, the alloys are sensitized due to the formation of chromium carbide at grain boundaries and then intergranular corrosion occurs. This paper aims to evaluate the intergranular corrosion rate and microstructural change of forged 316L stainless steel. To analyze the microstructure by forging conditions, ferrite phase, sigma phase, intergranular precipitation were observed. In order to evaluate the intergranular corrosion rate. Huey test was performed by ASTM A262. On the base of microstructural observation, ferrite and sigma phases were not detected, and also intergranular precipitation was not revealed in optical microscopic observation. By ASTM A262 Practice A, step structure was shown in all forging conditions. Intergranular corrosion rate gradually increased by Huey test periods but average corrosion rate was under 0.03 mm/month.

  7. Intergranular corrosion susceptibility in supermartensitic stainless steel weldments

    Energy Technology Data Exchange (ETDEWEB)

    Aquino, J.M. [Sao Carlos Federal University (UFSCar), Materials Engineering Department, Rodovia Washington Luis, km 235, CEP 13565-905, Sao Carlos, SP (Brazil)], E-mail: dsek@power.ufscar.br; Della Rovere, C.A.; Kuri, S.E. [Sao Carlos Federal University (UFSCar), Materials Engineering Department, Rodovia Washington Luis, km 235, CEP 13565-905, Sao Carlos, SP (Brazil)

    2009-10-15

    The intergranular corrosion susceptibility in supermartensitic stainless steel (SMSS) weldments was investigated by the double loop - electrochemical potentiokinetic reactivation (DL-EPR) technique through the degree of sensitization (DOS). The results showed that the DOS decreased from the base metal (BM) to the weld metal (WM). The heat affected zone (HAZ) presented lower levels of DOS, despite of its complex precipitation mechanism along the HAZ length. Chromium carbide precipitate redissolution is likely to occur due to the attained temperature at certain regions of the HAZ during the electron beam welding (EBW). Scanning electron microscopy (SEM) images showed preferential oxidation sites in the BM microstructure.

  8. Microstructure and intergranular corrosion of the austenitic stainless steel 1.4970

    International Nuclear Information System (INIS)

    Terada, Maysa; Saiki, Mitiko; Costa, Isolda; Padilha, Angelo Fernando

    2006-01-01

    The precipitation behaviour of the DIN 1.4970 steel and its effect on the intergranular corrosion resistance were studied. Time-temperature-precipitation diagrams for the secondary phases (Ti, Mo)C (Cr, Fe, Mo, Ni) 23 C 6 and (Cr, Fe) 2 B are presented and representative samples have been selected for corrosion studies. The susceptibility to intergranular corrosion of the samples was evaluated using the double loop electrochemical potentiokinetic reactivation technique. The results showed that the solution-annealed samples and those aged at 1173 K did not present susceptibility to intergranular corrosion, whereas aging treatment from 873 to 1073 K resulted in small susceptibility to intergranular attack that decreased with aging temperature. The preferential formation of (Ti, Mo)C at higher aging temperatures comparatively to M 23 C 6 , retained the chromium in solid solution preventing steel sensitization and, consequently, intergranular corrosion

  9. Investigation of intergranular corrosion resistance of Cr16Ni25NMo6 steel

    International Nuclear Information System (INIS)

    Kamenev, Yu.B.; Nazarov, A.A.; Kuusk, L.V.; Majdeburova, T.F.

    1990-01-01

    The effect of 08Kh16N25AM6 steel susceptibility to intergranular corrosion on its intergranular cracking resistance in high-temperature water is investigated. In addition, the performed tests point to the susceptibility of sensibilized Kh16N25AM6 steel to intergranular corrosion in media simulating an agressive environment of power generation equipment; the latter requires a strict control over the resistance of weld joints of the above steel to intergranular corrosion. It is shown that Kh16N25AM6 type steel in sensibilized state is susceptible to intercrystalline corrosion cracking in high-temperature water which correlates with its susceptibility to intergranular corrosion established by AM GOST 6032-84 and potentiodynamic reactivation methods

  10. Testing of intergranular and pitting corrosion in sensitized welded joints of austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Bore V. Jegdic

    2017-06-01

    Full Text Available Pitting corrosion resistance and intergranular corrosion of the austenitic stainless steel X5Cr Ni18-10 were tested on the base metal, heat affected zone and weld metal. Testing of pitting corrosion was performed by the potentiodynamic polarization method, while testing of intergranular corrosion was performed by the method of electrochemical potentiokinetic reactivation with double loop. The base metal was completely resistant to intergranular corrosion, while the heat affected zone showed a slight susceptibility to intergranular corrosion. Indicators of pitting corrosion resistance for the weld metal and the base metal were very similar, but their values are significantly higher than the values for the heat affected zone. This was caused by reduction of the chromium concentration in the grain boundary areas in the heat affected zone, even though the carbon content in the examined stainless steel is low (0.04 wt. % C.

  11. Towards modeling intergranular stress corrosion cracks on grain size scales

    International Nuclear Information System (INIS)

    Simonovski, Igor; Cizelj, Leon

    2012-01-01

    Highlights: ► Simulating the onset and propagation of intergranular cracking. ► Model based on the as-measured geometry and crystallographic orientations. ► Feasibility, performance of the proposed computational approach demonstrated. - Abstract: Development of advanced models at the grain size scales has so far been mostly limited to simulated geometry structures such as for example 3D Voronoi tessellations. The difficulty came from a lack of non-destructive techniques for measuring the microstructures. In this work a novel grain-size scale approach for modelling intergranular stress corrosion cracking based on as-measured 3D grain structure of a 400 μm stainless steel wire is presented. Grain topologies and crystallographic orientations are obtained using a diffraction contrast tomography, reconstructed within a detailed finite element model and coupled with advanced constitutive models for grains and grain boundaries. The wire is composed of 362 grains and over 1600 grain boundaries. Grain boundary damage initialization and early development is then explored for a number of cases, ranging from isotropic elasticity up to crystal plasticity constitutive laws for the bulk grain material. In all cases the grain boundaries are modeled using the cohesive zone approach. The feasibility of the approach is explored.

  12. Mechanistic differences between transgranular and intergranular stress corrosion cracking

    International Nuclear Information System (INIS)

    Serebrinsky, Santiago A.; Galvele, Jose R.

    2000-01-01

    Constant extension rate tests (CERT or CSRT) with the strain rate (SR) covering a 7 orders of magnitude range were applied to the study of many systems. In particular, the kinetics of SCC were measured via the stress corrosion (SCC) crack propagation rate (CPR). The main experimental findings are: a) increasing SR produces a monotonic (logarithmic) increase in CPR; b) the slopes α in log CPR vs. log SR plots take distinct values depending on the morphology: intergranular (IG) cracks are more steeply accelerated by SR than transgranular (TG), with α lG =0.4 to 0.7 and α TG =0.2 to 0.3; c) an increase in SR only shifts the log CPR vs. potential curves to higher CPR values, without changing its shape. Quantitative evaluation shows that dislocations piled-up at grain boundaries may combine with the surface mobility mechanism to give the experimental results. (author)

  13. Two-phase flow experiments through intergranular stress corrosion cracks

    International Nuclear Information System (INIS)

    Collier, R.P.; Norris, D.M.

    1984-01-01

    Experimental studies of critical two-phase water flow, through simulated and actual intergranular stress corrosion cracks, were performed to obtain data to evaluate a leak flow rate model and investigate acoustic transducer effectiveness in detecting and sizing leaks. The experimental program included a parametric study of the effects of crack geometry, fluid stagnation pressure and temperature, and crack surface roughness on leak flow rate. In addition, leak detection, location, and leak size estimation capabilities of several different acoustic transducers were evaluated as functions of leak rate and transducer position. This paper presents flow rate data for several different cracks and fluid conditions. It also presents the minimum flows rate detected with the acoustic sensors and a relationship between acoustic signal strength and leak flow rate

  14. Estimation of flow rates through intergranular stress corrosion cracks

    International Nuclear Information System (INIS)

    Collier, R.P.; Norris, D.M.

    1984-01-01

    Experimental studies of critical two-phase water flow, through simulated and actual intergranular stress corrosion cracks, were performed to obtain data to evaluate a leak flow rate model and investigate acoustic transducer effectiveness in detecting and sizing leaks. The experimental program included a parametric study of the effects of crack geometry, fluid stagnation pressure and temperature, and crack surface roughness on leak flow rate. In addition, leak detection, location, and leak size estimation capabilities of several different acoustic transducers were evaluated as functions of leak rate and transducer position. This paper presents flow rate data for several different cracks and fluid conditions. It also presents the minimum flow rate detected with the acoustic sensors and a relationship between acoustic signal strength and leak flow rate

  15. Martensitic transformation in an intergranular corrosion area of austenitic stainless steel during thermal cycling

    International Nuclear Information System (INIS)

    La Fontaine, Alexandre; Yen, Hung-Wei; Trimby, Patrick; Moody, Steven; Miller, Sarah; Chensee, Martin; Ringer, Simon; Cairney, Julie

    2014-01-01

    An oxidation-assisted martensitic phase transformation was observed in an austenitic stainless steel after thermal cycling up to 970 °C in air in a solar thermal steam reformer. The intergranular corrosion areas were investigated by electron backscatter diffraction (EBSD), transmission Kikuchi diffraction (TKD) and transmission electron microscopy (TEM). The structural-and-chemical maps revealed that within intergranular corrosion areas this martensitic transformation primarily occurs in oxidation-induced chromium-depleted zones, rather than due to only sensitization. This displacive transformation may also play a significant role in the rate at which intergranular corrosion takes place

  16. Effect of mechanical treatment on intergranular corrosion of 6064 alloy bars

    Science.gov (United States)

    Sláma, P.; Nacházel, J.

    2017-02-01

    Aluminium Al-Mg-Si-type alloys (6xxx-series) exhibit good mechanical properties, formability, weldability and good corrosion resistance in various environments. They often find use in automotive industry and other applications. Some alloys, however, particularly those with higher copper levels, show increased susceptibility to intergranular corrosion. Intergranular corrosion (IGC) is typically related to the formation of microgalvanic cells between cathodic, more noble phases and depleted (precipitate-free) zones along grain boundaries. It is encountered mainly in AlMgSi alloys containing Cu, where it is thought to be related to the formation Q-phase precipitates (Al4Mg8Si7Cu2) along grain boundaries. The present paper describes the effects of mechanical working (extrusion, drawing and straightening) and artificial aging on intergranular corrosion in rods of the 6064 alloy. The resistance to intergranular corrosion was mapped using corrosion tests according to EN ISO 11846, method B. Corrosion tests showed dependence of corrosion type on mechanical processing of the material. Intergranular, pitting and transgranular corrosion was observed. Artificial ageing influenced mainly the depth of the corrosion.

  17. Proceedings: 1991 EPRI workshop on secondary-side intergranular corrosion mechanisms

    International Nuclear Information System (INIS)

    Partridge, M.J.; Zemitis, W.S.

    1992-08-01

    A workshop on ''Secondary-Side Intergranular Corrosion Mechanisms'' was organized by EPRI as an effort to give those working in this area an opportunity to share their results, ideas, and plans. Topics covered included: (1) caustic induced intergranular attack/stress corrosion cracking (IGA/IGSCC), (2) plant experience, (3) boric acid as an IGA/IGSCC remedial measure, (4) lead induced IGA/IGSCC, and (5) acid induced IGA/IGSCC

  18. Ultrasonic inspection reliability for intergranular stress corrosion cracks

    Energy Technology Data Exchange (ETDEWEB)

    Heasler, P G; Taylor, T T; Spanner, J C; Doctor, S R; Deffenbaugh, J D [Pacific Northwest Lab., Richland, WA (USA)

    1990-07-01

    A pipe inspection round robin entitled Mini-Round Robin'' was conducted at Pacific Northwest Laboratory from May 1985 through October 1985. The research was sponsored by the US Nuclear Regulatory Commission, Office of Nuclear Regulatory Research under a program entitled Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors.'' The Mini-Round Robin (MRR) measured the intergranular stress corrosion (GSC) crack detection and sizing capabilities of inservice inspection (ISI) inspectors that had passed the requirements of IEB 83-02 and the Electric Power Research Institute (EPRI) sizing training course. The MRR data base was compared with an earlier Pipe Inspection Round Robin (PIRR) that had measured the performance of inservice inspection prior to 1982. Comparison of the MRR and PIRR data bases indicates no significant change in the inspection capability for detecting IGSCC. Also, when comparing detection of long and short cracks, no difference in detection capability was measured. An improvement in the ability to differentiate between shallow and deeper IGSCC was found when the MRR sizing capability was compared with an earlier sizing round robin conducted by the EPRI. In addition to the pipe inspection round robin, a human factors study was conducted in conjunction with the Mini-Round Robin. The most important result of the human factors study is that the Relative Operating Characteristics (ROC) curves provide a better methodology for describing inspector performance than only probability of detection (POD) or single-point crack/no crack data. 6 refs., 55 figs., 18 tabs.

  19. Effect of Zr addition on intergranular corrosion of low-chromium ferritic stainless steel

    International Nuclear Information System (INIS)

    Park, Jin Ho; Kim, Jeong Kil; Lee, Bong Ho; Seo, Hyung Suk; Kim, Kyoo Young

    2014-01-01

    Addition of Zr to low-Cr ferritic stainless steel forms a mixture of ZrC and Fe 23 Zr 6 precipitates that can prevent intergranular corrosion. Transmission electron microscopy and three-dimensional atom probe analysis suggest that the ZrC and Fe 23 Zr 6 mixture prevents intergranular corrosion in two ways: by acting as a strong carbide former to suppress the formation of Cr-carbide and by acting as a barrier against the diffusion of the solute Cr towards the grain boundary

  20. Intergranular corrosion of Ti-stabilized 11 wt% Cr ferritic stainless steel for automotive exhaust systems

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jeong Kil [Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, San 31, Pohang 790-784 (Korea, Republic of); Kim, Yeong Ho; Uhm, Sang Ho; Lee, Jong Sub [POSCO Technical Research Center, Pohang, 790-704 (Korea, Republic of); Kim, Kyoo Young [Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, San 31, Pohang 790-784 (Korea, Republic of)], E-mail: kykim@postech.ac.kr

    2009-11-15

    Intergranular corrosion (IGC) of type 409L ferritic stainless steel (FSS) was investigated. A free-exposure corrosion and a double loop electrochemical potentiokinetic reactivation (DL-EPR) tests were conducted to examine IGC of the FSS. IGC occurred in the specimens aged at the temperature range of 400-600 deg. C that has the sensitization nose located around 600 deg. C. The critical I{sub r}/I{sub a} value was determined to be about 0.03 above which IGC occurred. Based on the analysis of the intergranular precipitates by an energy dispersive spectroscopy (EDS) and a transmission electron microscopy (TEM), IGC was induced by the Cr depletion zone formation due to Cr segregation around intergranular TiC.

  1. Microstructure and intergranular corrosion resistance of UNS S17400 (17-4PH) stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Tavares, S.S.M., E-mail: ssmtavares@terra.com.b [Universidade Federal Fluminense - Programa de Pos-graduacao em Engenharia Mecanica (PGMEC), Rua Passo da Patria, 156 - CEP 24210-240 - Niteroi/RJ (Brazil); Silva, F.J. da; Scandian, C. [Universidade Federal do Espirito Santo - Departamento de Engenharia Mecanica - Av. Fernando Ferrrari, 514 - CEP 29075-910 - Vitoria/ES (Brazil); Silva, G.F. da [Universidade Federal Fluminense - Programa de Pos-graduacao em Engenharia Mecanica (PGMEC), Rua Passo da Patria, 156 - CEP 24210-240 - Niteroi/RJ (Brazil); Abreu, H.F.G. de [Universidade Federal do Ceara - Departamento de Engenharia Metalurgica e Materiais - Campus do Pici, Bloco 702 - CEP 60455-760 - Fortaleza/CE (Brazil)

    2010-11-15

    UNS S17400 or 17-4PH is a precipitation hardening martensitic stainless steel with many industrial applications. Quite different mechanical properties can be produced in this material by varying the aging temperature. In this work, the influence of aging temperature on the intergranular corrosion susceptibility was evaluated by electrochemical and metallographic tests. The microstructural features were investigated by X-ray diffraction, optical and scanning electron microscopy. Intergranular chromium carbide precipitation occurs in specimens aged at high temperatures, although NbC carbides were also observed. The results obtained by double loop electrochemical potentiodynamic reactivation tests (DL-EPR) show that the susceptibility to intergranular corrosion resistance increases with the increase of aging temperature. Healing due to Cr diffusion in the 600-650 {sup o}C range was not observed by DL-EPR tests.

  2. Microstructure and intergranular corrosion resistance of UNS S17400 (17-4PH) stainless steel

    International Nuclear Information System (INIS)

    Tavares, S.S.M.; Silva, F.J. da; Scandian, C.; Silva, G.F. da; Abreu, H.F.G. de

    2010-01-01

    UNS S17400 or 17-4PH is a precipitation hardening martensitic stainless steel with many industrial applications. Quite different mechanical properties can be produced in this material by varying the aging temperature. In this work, the influence of aging temperature on the intergranular corrosion susceptibility was evaluated by electrochemical and metallographic tests. The microstructural features were investigated by X-ray diffraction, optical and scanning electron microscopy. Intergranular chromium carbide precipitation occurs in specimens aged at high temperatures, although NbC carbides were also observed. The results obtained by double loop electrochemical potentiodynamic reactivation tests (DL-EPR) show that the susceptibility to intergranular corrosion resistance increases with the increase of aging temperature. Healing due to Cr diffusion in the 600-650 o C range was not observed by DL-EPR tests.

  3. Intergranular stress corrosion in soldered joints of stainless steel 304

    International Nuclear Information System (INIS)

    Zamora R, L.

    1994-01-01

    The intergranular stress cracking of welded joints of austenitic stainless steel, AISI 304, is a serious problem in BWR type reactors. It is associated with the simultaneous presence of three factors; stress, a critical media and sensibilization (DOS). EPR technique was used in order to verify the sensibilization degree in the base metal, and the zone affected by heat and welding material. The characterization of material was done. The objective of this work is the study of microstructure and the evaluation of EPR technique used for the determination of DOS in a welded plate of austenitic stainless steel AISI 304. (Author)

  4. The study of intergranular corrosion in aircraft aluminium alloys using X-ray tomography

    International Nuclear Information System (INIS)

    Knight, S.P.; Salagaras, M.; Trueman, A.R.

    2011-01-01

    Research highlights: → IGC is stochastic, where initiation is statistical and growth kinetics was somewhat predictable. → Dissolved oxygen concentration was more important than the concentration of salt in the droplet. → A limiting depth occurred for AA2024, whereas no limiting depth occurs for AA7050 after 168 h exposure. → A limiting depth may be controlled by the transport of dissolved oxygen down the corrosion fissure. → A limiting IGC depth is dependent on the overpotential of the SDZ (adjacent to the grain boundary). - Abstract: Atmospheric corrosion is one of the leading causes of structural damage to aircraft. Of particular importance is pitting and intergranular corrosion, which can develop into fatigue cracks, stress corrosion cracks, or exfoliation. Therefore it is of interest to the Australian Defence Force (ADF) to understand how corrosion ensues in susceptible aircraft aluminium alloys, such as AA2024-T351 and 7050-T7451. However, there are many difficulties in measuring the extent of intergranular corrosion, since it is predominantly hidden below the surface. Traditionally, cross-sectioning has been used to view and measure the depth of attack. In the present work, 2 mm diameter pin specimens were contaminated with a droplet of 3.5% NaCl and exposed to constant humidity that resulted in intergranular corrosion. X-ray computed tomography was then used to non-destructively assess the depth and volume of corrosion both as a function of time in 97% relative humidity, and as a function of relative humidity after 168 h exposure. Both corrosion depth and volume increased with time, but there was evidence for a limiting depth in AA2024. Depth and volume also increased with relative humidity of the environment, for which the time-of-wetness and oxygen concentration of the droplets were considered the important factors in driving the corrosion process.

  5. Investigation of intergranular stress corrosion cracking in the fuel pool at Three Mile Island Unit 1

    International Nuclear Information System (INIS)

    Czajkowski, C.J.

    1985-01-01

    An intergranular stress corrosion cracking failure of 304 stainless steel pipe in 2000 ppM B as H 3 BO 3 + H 2 O at 100 0 C has been investigated. Constant extension rate testing has produced an intergranular type failure in material in air. Chemical analysis was performed on both the base metal and weld material, in addition to fractography, EPR testing and optical microscopy in discerning the mode of failure. Various effects of Cl - , O 2 , and MnS are discussed. The results have indicated that the cause of failure was the severe sensitization coupled with probable contamination by S and possibly by Cl ions

  6. A stereological approach for measuring the groove angles of intergranular corrosion

    International Nuclear Information System (INIS)

    Gwinner, B.; Borgard, J.-M.; Dumonteil, E.; Zoia, A.

    2017-01-01

    Highlights: • The ICG morphology has been characterized in 3D by X-ray μ-tomography. • The measurement of the angles of the IGC groove on 2D cross sections induces a bias. • A methodology is proposed to estimate the true value of the IGC groove angles in 3D. - Abstract: Non-sensitized austenitic stainless steels can be prone to intergranular corrosion when they are in contact with an oxidizing medium like nitric acid. Intergranular corrosion is characterized by the formation of grooves along the grain boundaries. The angle of these grooves is a key parameter, which directly informs of the intergranular corrosion kinetics. Most of the time, the angles of the grooves are experimentally measured on 2-dimensional cross sections of the corroded samples. This study discusses the relationship between the groove angle measured on 2-dimensional sections and the true groove angle in 3-dimensional space. This approach could also be easily extended to the study of crack angle in the domains of corrosion-fatigue, stress corrosion cracking or mechanical fracture.

  7. Stress corrosion of Zircaloy-4. Fracture mechanics study of the intergranular - transgranular transition

    International Nuclear Information System (INIS)

    Farina, Silvia B.; Duffo, Gustavo S.

    2003-01-01

    Stress corrosion cracking susceptibility of Zircaloy-4 wires was studied in 1M NaCl, 1M KBr and 1M KI aqueous solutions, and in iodine alcoholic solutions. In all cases, intergranular attack preceded transgranular propagation. It is generally accepted that the intergranular-transgranular transition occurs when a critical value of the stress intensity factor is reached. In the present work it was confirmed that the transition from intergranular to transgranular propagation cracking in Zircaloy-4 wires also occurs when a critical value of the stress intensity factor is reached. This critical stress intensity factor in wire samples is independent of the solution tested and close to 10 MPa.m-1/2. This value is in good agreement with those reported in the literature measured by different techniques. (author)

  8. Demonstration through EPR tests of the sensitivity of austeno-ferritic steels to intergranular corrosion and stress corrosion cracking

    International Nuclear Information System (INIS)

    Lopez, Nathalie

    1997-01-01

    Duplex stainless steels can be sensitised to intergranular corrosion and stress corrosion cracking (SCC) under some conditions (heat treatments, welding). The aim of this work is to contribute to the validation of the EPR (Electrochemical Potentiodynamic Reactivation) test in order to determine conditions for normalisation. This method, based on the dissolution of chromium depleted areas due to precipitation of σ-phase, provides a degree of sensitisation to intergranular corrosion. The test is broaden considering the mechanical stress by the way of slow strain rate tests, performed in chloride magnesium and in a solution similar to the EPR solution. A metallurgical study puts on the precipitates and the structural modifications due to welding and heat treatments, in order to make a critical analysis of the EPR test. (author) [fr

  9. A multiscale constitutive model for intergranular stress corrosion cracking in type 304 austenitic stainless steel

    International Nuclear Information System (INIS)

    Siddiq, A; Rahimi, S

    2013-01-01

    Intergranular stress corrosion cracking (IGSCC) is a fracture mechanism in sensitised austenitic stainless steels exposed to critical environments where the intergranular cracks extends along the network of connected susceptible grain boundaries. A constitutive model is presented to estimate the maximum intergranular crack growth by taking into consideration the materials mechanical properties and microstructure characters distribution. This constitutive model is constructed based on the assumption that each grain is a two phase material comprising of grain interior and grain boundary zone. The inherent micro-mechanisms active in the grain interior during IGSCC is based on crystal plasticity theory, while the grain boundary zone has been modelled by proposing a phenomenological constitutive model motivated from cohesive zone modelling approach. Overall, response of the representative volume is calculated by volume averaging of individual grain behaviour. Model is assessed by performing rigorous parametric studies, followed by validation and verification of the proposed constitutive model using representative volume element based FE simulations reported in the literature. In the last section, model application is demonstrated using intergranular stress corrosion cracking experiments which shows a good agreement

  10. Characterization of acoustic emission signals generated by water flow through intergranular stress corrosion cracks

    International Nuclear Information System (INIS)

    Claytor, T.N.; Kupperman, D.S.

    1985-05-01

    A program is under way at Argonne National Laboratory (ANL) to develop an independent capability to assess the effectiveness of current and proposed techniques for acoustic leak detection (ALD) in reactor coolant systems. The program will establish whether meaningful quantitative data on flow rates and leak location can be obtained from acoustic signatures of leaks due to intergranular stress corrosion cracks (TGSCCs) and fatigue cracks, and whether these can be distinguished from other types of leaks. 5 refs., 3 figs

  11. The probability distribution of intergranular stress corrosion cracking life for sensitized 304 stainless steels in high temperature, high purity water

    International Nuclear Information System (INIS)

    Akashi, Masatsune; Kenjyo, Takao; Matsukura, Shinji; Kawamoto, Teruaki

    1984-01-01

    In order to discuss the probability distribution of intergranular stress corrsion carcking life for sensitized 304 stainless steels, a series of the creviced bent beem (CBB) and the uni-axial constant load tests were carried out in oxygenated high temperature, high purity water. The following concludions were resulted; (1) The initiation process of intergranular stress corrosion cracking has been assumed to be approximated by the Poisson stochastic process, based on the CBB test results. (2) The probability distribution of intergranular stress corrosion cracking life may consequently be approximated by the exponential probability distribution. (3) The experimental data could be fitted to the exponential probability distribution. (author)

  12. The intergranular corrosion behavior of 6000-series alloys with different Mg/Si and Cu content

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Yun; Liu, Qing, E-mail: qingliu@cqu.edu.cn; Jia, Zhihong, E-mail: zhihongjia@cqu.edu.cn; Xing, Yuan; Ding, Lipeng; Wang, Xueli

    2017-05-31

    Highlights: • High Cu alloy with high Mg/Si ratio has the best comprehensive property. • Addition of excess Mg could improve the intergranular corrosion resistance. • Si containing particles on the grain boundaries of Si-rich alloys promote IGC. • IGC susceptibility depends primarily on Cu content and secondarily on Mg/Si ratio. - Abstract: 6000-series aluminium alloys with high Cu or excess Si addition were susceptible to intergranular corrosion (IGC). In order to obtain good IGC resistance, four alloys with low/high Cu and various Mg/Si ratios were designed. The corrosion behaviour of four alloys was investigated by accelerated corrosion test, electrochemical test and electron microscopies. It was revealed that IGC susceptibility of alloys was the result of microgalvanic coupling between the noble grain boundary precipitates and the adjacent precipitates free zone (PFZ), which was closely related to a combination of Cu content and the Mg/Si ratio. Excess Mg could improve the IGC resistance of alloys by forming discontinuous precipitates on the grain boundaries. The designed alloy with high Cu and excess Mg has the same corrosion level as the commercial alloy with low Cu and excess Si, which provides possibility for developing new alloy.

  13. Intergranular corrosion testing of austenitic stainless steels in nitric acid solutions

    Energy Technology Data Exchange (ETDEWEB)

    Whillock, G.O.H.; Dunnett, B. F. [British Nuclear Fuels plc, BNFL, B170, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom)

    2004-07-01

    In hot strong nitric acid solutions, stainless steels exhibit intergranular corrosion. Corrosion rates are often measured from immersion testing of specimens manufactured from the relevant material (e.g. plate or pipe). The corrosion rates, measured from weight loss, are found to increase with time prior to reaching steady state, which can take thousands of hours to achieve. The apparent increase in corrosion rate as a function of time was found to be an artefact due to the surface area of the specimen's being used in the corrosion rate calculations, rather than that of the true area undergoing active corrosion i.e. the grain boundaries. The steady state corrosion rate coincided with the onset of stable grain dropping, where the use of the surface area of the specimen to convert the weight loss measurements to corrosion rates was found to be appropriate. This was confirmed by sectioning of the specimens and measuring the penetration depths. The rate of penetration was found to be independent of time and no induction period was observed. A method was developed to shorten considerably the testing time to reach the steady state corrosion rate by use of a pre-treatment that induces grain dropping. The long-term corrosion rates from specimens which were pre-treated was similar to that achieved after prolonged testing of untreated (i.e. initially ground) specimens. The presence of cut surfaces is generally unavoidable in the simple immersion testing of specimens in test solutions. However, inaccuracy in the results may occur as the measured corrosion rate is often influenced by the orientation of the microstructure, the highest rates typically being observed on the cut surfaces. Two methods are presented which allow deconvolution of the corrosion rates from immersion testing of specimens containing cut surfaces, thus allowing reliable prediction of the long-term corrosion rate of plate surfaces. (authors)

  14. Intergranular corrosion of 13Cr and 17Cr martensitic stainless steels in accelerated corrosive solution and high-temperature, high-purity water

    International Nuclear Information System (INIS)

    Ozaki, Toshinori; Ishikawa, Yuichi

    1988-01-01

    Intergranular corrosion behavior of 13Cr and 17Cr martensitic stainless steels was studied by electrochemical and immersing corrosion tests. Effects of the mEtallurgical and environmental conditions on the intergranular corrosion of various tempered steels were examined by the following tests and discussed. (a) Anodic polarization measurement and electrolytical etching test in 0.5 kmol/m 3 H 2 SO 4 solution at 293 K. (b) Immersion corrosion test in 0.88 kmol/m 3 HNO 3 solution at 293 K. (c) Long-time immersion test for specimens with a crevice in a high purity water at 473 K∼561 K. It was found from the anodic polarization curves in 0.5 kmol/m 3 H 2 SO 4 solution-at 293 K that the steels tempered at 773∼873 K had susceptibility to intergranular corrosion in the potential region indicating a second current maximum (around-0.1 V. vs. SCE). But the steel became passive in the more noble potential region than the second current peak potential, while in the less noble potential region general corrosion occurred independent of its microstructure. The intergranular corrosion occurred due to the localized dissolution along the pre-austenitic grain boundary and the martensitic lath boundary. It could be explained by the same dissolution model of the chromium depleted zone as proposed for the intergranular corrosion of austenitic and ferritic stainless steels. The intergranular corrosion occurred entirely at the free surface in 0.88 kmol/m 3 HNO 3 solution, while in the high temperature and high purity water only the entrance of the crevice corroded. It was also suggested that this intergranular corrosion might serve as the initiation site for stress corrosion cracking of the martensitic stainless steel. (author)

  15. Intergranular stress corrosion cracking of ion irradiated 304L stainless steel in PWR environment

    International Nuclear Information System (INIS)

    Gupta, Jyoti

    2016-01-01

    IASCC is irradiation - assisted enhancement of intergranular stress corrosion cracking susceptibility of austenitic stainless steel. It is a complex degrading phenomenon which can have a significant influence on maintenance time and cost of PWRs' core internals and hence, is an issue of concern. Recent studies have proposed using ion irradiation (to be specific, proton irradiation) as an alternative of neutron irradiation to improve the current understanding of the mechanism. The objective of this study was to investigate the cracking susceptibility of irradiated SA 304L and factors contributing to cracking, using two different ion irradiations; iron and proton irradiations. Both resulted in generation of point defects in the microstructure and thereby causing hardening of the SA 304L. Material (unirradiated and iron irradiated) showed no susceptibility to intergranular cracking on subjection to SSRT with a strain rate of 5 * 10 -8 s -1 up to 4 % plastic strain in inert environment. But, irradiation (iron and proton) was found to increase intergranular cracking severity of material on subjection to SSRT in simulated PWR primary water environment at 340 C. Correlation between the cracking susceptibility and degree of localization was studied. Impact of iron irradiation on bulk oxidation of SA 304L was studied as well by conducting an oxidation test for 360 h in simulated PWR environment at 340 C. The findings of this study indicate that the intergranular cracking of 304L stainless steel in PWR environment can be studied using Fe irradiation despite its small penetration depth in material. Furthermore, it has been shown that the cracking was similar in both iron and proton irradiated samples despite different degrees of localization. Lastly, on establishing iron irradiation as a successful tool, it was used to study the impact of surface finish and strain paths on intergranular cracking susceptibility of the material. (author) [fr

  16. Influence of Si content on the intergranular corrosion of SUS 309L stainless steels

    International Nuclear Information System (INIS)

    Lin, D.-Y.; Chang, T.-C.

    2003-01-01

    The effect of Si content on the intergranular corrosion resistance of SUS 309L stainless steels was investigated by 10 wt.% oxalic acid test, 65 wt.% boiling nitric acid test, double loop electrochemical potential reactivation (DLEPR) method, optical microscope (OM) and scanning electronic microscope (SEM). A maximum corrosion rate, weight loss of 2.80 g m -1 h, was obtained when SUS 309L stainless steel containing 0.73 wt.% Si was subjected to heat treatment at 800 deg. C for 1 h. It shows that the Cr depletion zone formed due to σ phase precipitation. The same result is obtained in DLEPR test and the ditch microstructure after oxalic test was found in samples that showed the minimum corrosion rate

  17. The study on intergranular corrosion of sensitized Alloy 600 using DL-EPR and Huey method

    International Nuclear Information System (INIS)

    Lee, B. G.; Lee, H. R.; Kim, H. P.; Ryu, W. S.; Rhee, C. K.

    1998-01-01

    Intergranular corrosion(IGC) of sensitized Alloy 600 has been studied with double loop-electrochemical potentiokinetic reactivation(DL-EPR) and Huey tests. Corrosion of solution annealed Ni-XCr-10Fe(X=6∼15) alloys was also evaluated with DL-EPR and Huey methods to simulate corrosion of Cr-depleted grain boundary region of Alloy 600. Cr concentration of Cr-depleted grain boundary region of Alloy 600. Cr concentration profile across grain boundary was measured with TEM. In the range of the Cr concentration from 6 to 8%, corrosion rates of solution annealed Ni-XCr-10Fe(X=6∼15) alloys were much higher in Huey test than those in DL-EPR. But in the range of the Cr concentration from 12 to 15%, the trend was reversed. The width of IGC crack of Alloy 600 was higher in DL-EPR test than in Huey test in agreement with corrosion of solution annealed Ni-XCr-10Fe alloys. Width of IGC produced by DL-EPR test was almost uniform and wide while that produced by Huey test was sharp and marrow. These results suggest that IGC in DL-EPR test conforms to uniform dissolution model and IGC in Huey test conforms to Cr concentration dependent dissolution model

  18. Intergranular attack observed in radiation-enhanced corrosion of mild steel

    International Nuclear Information System (INIS)

    Reda, R.J.; Kelly, J.L.; Harna, S.L.A.

    1988-01-01

    Experiments were conducted to determine the effects of gamma radiation on the corrosion of AISI 1018 mild steel in deaerated brine solutions of various sodium, magnesium, and chloride ion concentrations. Immersed metal specimens were irradiated at an exposure rate of 3 x 10/sup 5/ R/h (0.3 MR/h) for up to 1250 h at a temperature of --25 C. The corrosion rates of the irradiated specimens were found to be roughly a factor of 10 greater than the rates for the non-irradiated specimens. The radiation-enhanced corrosion rate was also found to have increased with the chloride concentration. Electron micrographs revealed that the surface morphology of the specimens exposed to irradiated brines differed greatly from the non-irradiated specimens. The non-irradiated specimens had undergone uniform corrosion, while the irradiated specimens exhibited intergranular corrosion (IGC), a phenomenon not yet observed in mild steel. An explanation for this observation is offered in terms of the relative rates of formation and recombination of radiolytic species

  19. Automated identification of intergranular corrosion in X-ray CT images

    International Nuclear Information System (INIS)

    Howell, Patricia A.; Winfree, William P.

    2003-01-01

    Characterization of a material or structure by computed tomography results in the acquisition of large quantities of data that need to be tediously examined to determine the location and size of damage. Since the computed tomography images are digital, there is significant potential for reducing the human effort evolved in this process by digital processing of this data to enhance the signatures of flaws and perform automated identification of suspected flaws. Techniques are presented that enhance the contrast between corroded and uncorroded regions to simplify the analysis and improve quality of flaw identification. Algorithms developed in part for computer vision, such as anisotropic diffusion and edge detection techniques, are applied to the data. Anisotropic diffusion techniques are shown to significantly reduce image noise while maintaining the contrast between intergranular corrosion and uncorroded regions and preserving the important features of the flaw. Edge detection techniques are shown to enable a rapid location of regions requiring further analysis. In regions identified by the edge detection technique, neural network techniques are applied to automate defect detection of the intergranular corrosion

  20. Evaluation of austenitic stainless steels for transpassive corrosion by metal purification technology. Synergistic effect of Si and P on intergranular corrosion of Fe-18Cr-14Ni alloys

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Ohta, Joji; Kako, Kenji; Kawakami, Eishi

    2001-01-01

    The synergistic effect of Si, Mn, C, P, and S on the transpassive corrosion of HP18Cr-14Ni alloys was studied in 13N nitric acid. The specimens were fabricated using a cold crucible method in a high-vacuum chamber to reduce contamination. The additions of Si<1% and Mn<2% had no effect on the corrosion behavior of HP18Cr-14Ni alloys, and the addition of Si<1% also had no effect on the corrosion behavior of HP18Cr-14Ni-1Mn alloys, although 1% Si induced intergranular corrosion in both the alloys. Thus, HP18Cr-14Ni-1Mn-0.5Si alloys were selected to evaluate the effects of C, P and S (100 ppm each). The addition of P, and the co-addition of C, P, and S to HP18Cr-14Ni-1Mn-0.5Si induced intergranular corrosion of the same degree in the solution annealed condition. This result suggests the synergistic effect of Si and P to induce intergranular corrosion, since the single addition of Si or P to this level did not lead to intergranular corrosion of HP18Cr-14Ni alloys. HP18Cr-14Ni-1Mn-0.5Si alloys containing C, P, and S at the 100 ppm level each showed superior corrosion resistance compared to a commercial Type 304L in 13N nitric acid. (author)

  1. Intergranular Corrosion of 316L Stainless Steel by Aging and UNSM (Ultrasonic Nano-crystal Surface Modification) treatment

    International Nuclear Information System (INIS)

    Lee, J. H.; Kim, Y. S.

    2015-01-01

    Austenitic stainless steels have been widely used in many engineering fields because of their high corrosion resistance and good mechanical properties. However, welding or aging treatment may induce intergranular corrosion, stress corrosion cracking, pitting, etc. Since these types of corrosion are closely related to the formation of chromium carbide in grain boundaries, the alloys are controlled using methods such as lowering the carbon content, solution heat treatment, alloying of stabilization elements, and grain boundary engineering. This work focused on the effects of aging and UNSM (Ultrasonic Nano-crystal Surface Modification) on the intergranular corrosion of commercial 316L stainless steel and the results are discussed on the basis of the sensitization by chromium carbide formation and carbon segregation, residual stress, grain refinement, and grain boundary engineering

  2. Intergranular corrosion following friction stir welding of aluminum alloy 7075-T651

    Energy Technology Data Exchange (ETDEWEB)

    Lumsden, J.B.; Mahoney, M.W.; Pollock, G.; Rhodes, C.G.

    1999-12-01

    Friction stir welding (FSW), a relatively new solid-state joining process, is used to join Al alloys of all compositions, including alloys essentially considered unweldable. This study focused on microstructures in FSW Al alloy 7075-T651 (AA 7075-T651 [UNS 97075-T651]), an alloy not commonly fusion welded, and the resultant corrosion susceptibility. Although the heat input associated with FSW was relatively low and the time at temperature was short compared to fusion welding, localized microstructures, chemical segregation, and precipitate distributions were created that generally are not present in parent metal AA 7075-T651. Typically, in the weld and heat affected zone (HAZ), the times at peak temperature were short, cooling was relatively rapid, and peak temperatures were {lt} {approx}500 C. Accordingly, a corresponding microstructural gradient developed from the weld nugget into the unaffected parent metal with the precipitate distribution in and around grain boundaries reflecting this temperature excursion. Some of these microstructures, when exposed to a corrosive environment, showed selective grain boundary attack and a decrease in the pitting potential relative to the parent metal. A characterization of the microstructure and localized chemistry differences within the weld zones suggested that the decrease in corrosion resistance correlated with a depletion of Cu within the grain boundaries and precipitate-free zones. These results provided evidence that the lowered resistance to intergranular corrosion following FSW of AA 7075-T651 was caused by a difference in pitting potentials.

  3. Effect of aging time on intergranular corrosion behavior of a newly developed LDX 2404 lean duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Hui [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Zhang, Ziying, E-mail: zzying@sues.edu.cn [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Zhang, Huizhen [School of Management, University of Shanghai for Science and Technology, Shanghai 200093 (China); Hu, Jun [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Li, Jin [Department of Materials Science, Fudan University, Shanghai 200433 (China)

    2016-07-05

    The effect of aging at 700 °C for various times on the intergranular corrosion behavior of LDX 2404 duplex stainless steel is investigated by morphological observation and electrochemical detection. Scanning electronic microscopy and transmission electronic microscopy analysis reveal that Cr{sub 2}N, M{sub 23}C{sub 6} and the sigma and chi phases nucleate simultaneously at the initial stages of aging. The granular particles of sigma phase grow larger but fewer with the increase of aging time. The electrochemical detection results show that intergranular corrosion become more severe and the corrosion type evolves from intergranular corrosion into general corrosion as the holding time extends to 48 h. - Highlights: • The IGC behavior of aged LDX 2404 is investigated. • Cr{sub 2}N, M{sub 23}C{sub 6} and the σ and χ phases nucleate simultaneously at the initial stages of aging. • IGC resistance decreases with the increase of aging time. • The corrosion type evolves from IGC into general corrosion for longer aging times.

  4. Mitigation of intergranular stress corrosion cracking in RBMK reactors. Final report of the programme's steering committee

    International Nuclear Information System (INIS)

    2002-09-01

    In 2000 the IAEA initiated an Extrabudgetary Programme on Mitigation of Intergranular Stress Corrosion Cracking in RBMK Reactors to assist countries operating RBMK reactors in addressing the issue in austenitic stainless steel 300 mm diameter piping. Intergranular stress corrosion cracking of austenitic stainless steel piping in BWRs has been a major safety concern since the early seventies. Similar degradation was found in RBMK reactor piping in 1997. Early in 1998 the IAEA responded to requests for assistance from RBMK operating countries on this issue through activities organized in the framework of Technical Co-operation Department regional projects and the Extrabudgetary Programme on the Safety of WWER and RBMK Nuclear Power Plants. Results of these activities were a basis for the formulation of the objective and scope of the Extrabudgetary Programme on Mitigation of Intergranular Stress Corrosion Cracking in RBMK reactors ('the Programme'). The scope of the Programme included in-service inspection, assessment, repair and mitigation, and water chemistry and decontamination. The Programme was pursued by means of exchange of experience, formulation of guidance, transfer of technology, and training, which will assist the RBMK operators to address related safety concerns. The Programme implementation relied on voluntary extrabudgetary financial contributions from Japan, Spain, the United Kingdom and the USA, and on in kind contributions from Finland, Germany and Sweden. The Programme was implemented in close co-ordination with ongoing national and bilateral activities and major inputs to the Programme were provided through the activities of the Swedish International Project Nuclear Safety and of the US DOE International Nuclear Safety Program. The RBMK nuclear power plants in Lithuania, Russian Federation and Ukraine hosted most of the Programme activities. Support of these Member States involved in the Programme was instrumental for its successful completion in

  5. Effect of boric acid on intergranular corrosion in tube support plate crevices

    International Nuclear Information System (INIS)

    Brunet, J.P.; Campan, J.L.

    1993-10-01

    Intergranular attack on steam generator tubing is one important phenomenon involved in availability of Pressurized Water Reactors. Boric acid appears to be a possible candidate for inhibiting the corrosion process. The program performed in Cadarache was supposed to give statistical informations on the boric acid effect. It was based on a large number of samples initially attacked during a program performed by BABCOCK ampersand WILCOX. These samples were sleeved onto Alloy 690 tubes, in order to prevent premature cracking. Unfortunately it was not possible to find chemical conditions able to produce significant additional corrosion; we postulated mainly due to a drastic reduction of the thermal flux resulting from the increase of the tube wall thickness under the tube support plates (TSP). The tests demonstrate that such sleeve could be a possible remedy of the corrosion when introduced under the TSP. The tests show indications of a possible beneficial effect of the boric acid, a large variability of the heats sensitivity to the IGA and a predominant effect of Na 2 CO 3 on IGA production

  6. Mitigating Intergranular Stress Corrosion Cracking in Age-Hardenable Al-Zn-Mg-Cu Alloys

    Science.gov (United States)

    Ajay Krishnan, M.; Raja, V. S.; Shukla, Shweta; Vaidya, S. M.

    2018-06-01

    This article reports an attempt to develop high-strength aluminum alloys of 7xxx series resistant to intergranular stress corrosion cracking (SCC). A novel aging technique reported in this work exhibited improved strength levels (as high as 100 MPa to that of conventional overaged temper for AA 7050) with significant resistance to SCC measured even at a low strain rate (10-7 s-1) in 3.5 wt pct NaCl. The novel aging heat treatment produced a microstructure that is finer and dense enough in the matrix to impart strength, whereas it is enriched with Cu on the grain boundaries to impart SCC resistance. A detailed explanation for the enhanced strength and SCC resistance is discussed.

  7. Mitigating Intergranular Stress Corrosion Cracking in Age-Hardenable Al-Zn-Mg-Cu Alloys

    Science.gov (United States)

    Ajay Krishnan, M.; Raja, V. S.; Shukla, Shweta; Vaidya, S. M.

    2018-04-01

    This article reports an attempt to develop high-strength aluminum alloys of 7xxx series resistant to intergranular stress corrosion cracking (SCC). A novel aging technique reported in this work exhibited improved strength levels (as high as 100 MPa to that of conventional overaged temper for AA 7050) with significant resistance to SCC measured even at a low strain rate (10-7 s-1) in 3.5 wt pct NaCl. The novel aging heat treatment produced a microstructure that is finer and dense enough in the matrix to impart strength, whereas it is enriched with Cu on the grain boundaries to impart SCC resistance. A detailed explanation for the enhanced strength and SCC resistance is discussed.

  8. The intergranular corrosion susceptibility of 2024 Al alloy during re–ageing after solution treating and cold–rolling

    International Nuclear Information System (INIS)

    Wang, Zhixiu; Chen, Peng; Li, Hai; Fang, Bijun; Song, Renguo; Zheng, Ziqiao

    2017-01-01

    Highlights: • No intergranular corrosion occured for the peak–re–aged and over–re–aged 2024 Al alloy. • Absence of intergranular corrosion in the re–aged samples resulted from no continuous grain boundary S–Al_2CuMg phase. • Aggregated pits were observed in the over–re–aged samples. • Aggregated pitting corrosion was related to the preferential precipitation of S–phase on the dislocation cell walls. - Abstract: The intergranular corrosion (IGC) susceptibility of 2024 Al alloy during re–ageing after solution treating and cold–rolling was investigated by accelerated corrosion testing, open circuit potential testing, transmission electron microscopy and scanning electron microscopy. The absence of IGC in both the peak–re–aged and over–re–aged samples is related to the dislocation pile–ups which prevent the supersaturated solutes from diffusing into the grain boundaries and precipitating the continuous S–Al_2CuMg phase. The aggregated pitting corrosion in the over–re–aged samples arises from the S–phase precipitates on the dislocation cell walls which accelerate the anodic dissolution of the cell interiors.

  9. Influence of the selected structural parameter on a depth of intergranular corrosion of Al-Si7-Mg0,3 aluminum alloy

    Directory of Open Access Journals (Sweden)

    L. Bernat

    2015-10-01

    Full Text Available The paper presents an influence of the Dendrite Arm Spacing (DAS microstructure parameter on the intergranular corrosion of AlSi7Mg aluminum alloy. The samples were subjected to the corrosion process for: 2,5; 12; 24; 48 and 96 hours in NaCl + HCl + H2O solution. It was noted that the DAS parameter significantly influenced on a distribution and depth of the intergranular corrosion of the hypoeutectic Al - Si - Mg silumin.

  10. Determination of susceptibility to intergranular corrosion of stainless steels type X5CrNi18-10 in field

    Directory of Open Access Journals (Sweden)

    Bore V. Jegdic

    2016-12-01

    Full Text Available In this paper, the DL EPR method (electrochemical potentiokinetic reactivation with double loop was modified and used to study the susceptibility to intergranular corrosion and stress corrosion cracking of a stainless steel type X5CrNi18-10. The tests were performed in a special electrochemical cell, with the electrolyte in the gel form. Modified DL EPR method is characterized by simple and high accuracy measurements as well as repeatability of the test results. The indicator of susceptibility to intergranular corrosion (Qr/QpGBA obtained by modified DL EPR method is in a very good agreement with the same indicator obtained by standard DL EPR method. The modified DL EPR method is quantitative and highly selective method. Small differences in the susceptibility of the stainless steel type CrNi18-10 to intergranular corrosion and stress corrosion cracking can be determined. Test results can be obtained in a short time. The cost of tests performed by modified DL EPR method is much lower than the cost of tests by conventional chemical methods. Modified DL EPR method can be applied in the field on the stainless steels constructions.

  11. Intergranular stress corrosion cracking of low alloy and carbon steels in high temperature pure water

    International Nuclear Information System (INIS)

    Tsubota, M.; Sakamoto, H.; Tsuzuki, R.

    1993-01-01

    Stress corrosion cracking (SCC) behavior of low alloy steels (A508 and SNCM630) and a carbon steel (SGV480) in high temperature water has been examined with relation to the heat treatment condition, including a long time aging, and the mechanical properties. Intergranular stress corrosion cracking (IGSCC) as observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed a close relationship between hardness and SCC susceptibility. From the engineering point of view, it was concluded that adequate SR (stress relief) or tempering heat treatment is necessary to avoid the IGSCC of the welded structures made of low alloy and carbon steels. A508 heat treated with specified quench and temper did not show the SCC susceptibility, even after aging 10000 hours at 350, 400 and 450 degrees C. Tensile properties corresponding to the critical hardness for SSC susceptibility coincided with the values at the 'necking point' in the true stress-strain curve. Ductile-brittle transition observed in the fracture toughness test also occurred at around the critical hardness for SCC susceptibility. Therefore, it was conjectured that the limitation of plasticity was an absolute cause for the SCC susceptibility of the steels

  12. Influence of C, N and Ti concentration on the intergranular corrosion resistance of AISI 316 Ti stainless steel

    International Nuclear Information System (INIS)

    Pardo, A.; Merino, M.C.; Carboneras, M.; Coy, A.E.; Viejo, F.; Arrabal, R.; Munoz, J.A.

    2004-01-01

    The influence of Ti, C, and N concentration on the intergranular corrosion resistance of AISI 316 Ti stainless steel has been studied. A kinetic study of the corrosion process has been carried out using gravimetric tests according to ASTM A-262 practices B and C (Streicher and Huey, respectively). The TTS diagrams were drawn as a function of alloying elements concentration (C, N and Ti). Materials characterization under several test conditions was carried out using Scanning Electron Microscopy (SEM) analysing microstructural characteristics and the attack microstructure. The chemical resistance of these steels to intergranular test was function of N, C and Ti concentration. High Ti and N concentration favoured the precipitation of TiN during the material manufacture process. N forms TiN very stable, causing the removal of Ti from the matrix and, indirectly, favouring the Cr 23 C 6 precipitation during the sensitization process and increasing the corrosion rate. In order to inhibit the intergranular corrosion in these materials the N and Ti concentrations must be optimised. (authors)

  13. Influence of C, N and Ti concentration on the intergranular corrosion resistance of AISI 316 Ti stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A.; Merino, M.C.; Carboneras, M.; Coy, A.E.; Viejo, F.; Arrabal, R.; Munoz, J.A. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040, Madrid (Spain)

    2004-07-01

    The influence of Ti, C, and N concentration on the intergranular corrosion resistance of AISI 316 Ti stainless steel has been studied. A kinetic study of the corrosion process has been carried out using gravimetric tests according to ASTM A-262 practices B and C (Streicher and Huey, respectively). The TTS diagrams were drawn as a function of alloying elements concentration (C, N and Ti). Materials characterization under several test conditions was carried out using Scanning Electron Microscopy (SEM) analysing microstructural characteristics and the attack microstructure. The chemical resistance of these steels to intergranular test was function of N, C and Ti concentration. High Ti and N concentration favoured the precipitation of TiN during the material manufacture process. N forms TiN very stable, causing the removal of Ti from the matrix and, indirectly, favouring the Cr{sub 23}C{sub 6} precipitation during the sensitization process and increasing the corrosion rate. In order to inhibit the intergranular corrosion in these materials the N and Ti concentrations must be optimised. (authors)

  14. Development of seamless forged pipe and fitting for BWR recirculation loop piping with improved resistance to intergranular stress corrosion cracking

    International Nuclear Information System (INIS)

    Ohnishi, Keizo; Tsukada, Hisashi; Kobayashi, Masayoshi; Iwadate, Tadao; Ono, Shinichi

    1981-01-01

    As a primary remedy for IGSCC of primary loop piping, especially Recirculation Loop Piping of BWR, extra low carbon stainless steel with high nitrogen content has become to be used. While, in order to make In-service Inspection easier and complete, new design of piping which decrease both number and total length of weld line has been considered. Japan Steel Works has developed the research on large size seamless forged pipe and fitting made from high nitrogen extra low carbon 316 stainless steel. This paper describes the key points of manufacturing technology as well as the material properties, especially strength and intergranular-corrosion and intergranular- stress-corrosion-cracking-resistivities of these forged pipe and fitting. (author)

  15. Intergranular corrosion in AA5XXX aluminum alloys with discontinuous precipitation at the grain boundaries

    Science.gov (United States)

    Bumiller, Elissa

    The US Navy currently uses AA5xxx aluminum alloys for structures exposed to a marine environment. These alloys demonstrate excellent corrosion resistance over other aluminum alloys (e.g., AA2xxx or AA7xxx) in this environment, filling a niche in the marine structures market when requiring a light-weight alternative to steel. However, these alloys are susceptible to localized corrosion; more specifically, intergranular corrosion (IGC) is of concern. IGC of AA5xxx alloys due to the precipitation of beta phase on the grain boundaries is a well-established phenomenon referred to as sensitization. At high degrees of sensitization, the IGC path is a continuous anodic path of beta phase particles. At lower degrees of sensitization, the beta phase coverage at the grain boundaries is not continuous. The traditional ranges of susceptibility to IGC as defined by ASTM B928 are in question due to recent studies. These studies showed that even at mid range degrees of sensitization where the beta phase is no longer continuous, IGC may still occur. Previous thoughts on IGC of these alloy systems were founded on the idea that once the grain boundary precipitate became discontinuous the susceptibility to IGC was greatly reduced. Additionally, IGC susceptibility has been defined metallurgically by compositional gradients at the grain boundaries. However, AA5xxx alloys show no compositional gradients at the grain boundaries, yet are still susceptible to IGC. The goal of this work is to establish criteria necessary for IGC to occur given no continuous beta phase path and no compositional gradient at the grain boundaries. IGC performance of the bulk alloy system AA5083 has been studied along with the primary phases present in the IGC system: alpha and beta phases using electrochemistry and modeling as the primary tools. Numerical modeling supports that at steady-state the fissure tip is likely saturated with Mg in excess of the 4% dissolved in the matrix. By combining these results

  16. Intergranular Corrosion Behavior of Low-Nickel and 304 Austenitic Stainless Steels

    Science.gov (United States)

    Bansod, Ankur V.; Patil, Awanikumar P.; Moon, Abhijeet P.; Khobragade, Nilay N.

    2016-09-01

    Intergranular corrosion (IGC) susceptibility for Cr-Mn austenitic stainless steel and 304 austenitic stainless steel (ASS) was estimated using electrochemical techniques. Optical and SEM microscopy studies were carried out to investigate the nature of IGC at 700 °C with increasing time (15, 30, 60, 180, 360, 720, 1440 min) according to ASTM standard 262 A. Quantitative analysis was performed to estimate the degree of sensitization (DOS) using double loop electrochemical potentiokinetic reactivation (DLEPR) and EIS technique. DLEPR results indicated that with the increase in thermal aging duration, DOS becomes more severe for both types of stainless steel. The DOS for Cr-Mn ASS was found to be higher (65.12% for 1440 min) than that of the AISI 304 ASS (23% for 1440 min). The higher degree of sensitization resulted in lowering of electrical charge capacitance resistance. Chronoamperometry studies were carried out at a passive potential of 0.4 V versus SCE and was observed to have a higher anodic dissolution of the passive film of Cr-Mn ASS. EDS studies show the formation of chromium carbide precipitates in the vicinity of the grain boundary. The higher Mn content was also observed for Cr-Mn ASS at the grain boundary.

  17. Status report: Intergranular stress corrosion cracking of BWR core shrouds and other internal components

    International Nuclear Information System (INIS)

    1996-03-01

    On July 25, 1994, the US Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 94-03 to obtain information needed to assess compliance with regulatory requirements regarding the structural integrity of core shrouds in domestic boiling water reactors (BWRs). This report begins with a brief description of the safety significance of intergranular stress corrosion cracking (IGSCC) as it relates to the design and function of BWR core shrouds and other internal components. It then presents a brief history of shroud cracking events both in the US and abroad, followed by an indepth summary of the industry actions to address the issue of IGSCC in BWR core shrouds and other internal components. This report summarizes the staff's basis for issuing GL 94-03, as well as the staff's assessment of plant-specific responses to GL 94-03. The staff is continually evaluating the licensee inspection programs and the results from examinations of BWR core shrouds and other internal components. This report is representative of submittals to and evaluations by the staff as of September 30, 1995. An update of this report will be issued at a later date

  18. Performance demonstration testing at the EPRI NDE center for intergranular stress corrosion cracking in BWR piping

    International Nuclear Information System (INIS)

    Pherigo, G.

    1986-01-01

    Intergranular stress corrosion cracking (IGSCC) has become a significant concern for the commercial electric utility industry during the past four years. As the IGSCC problem manifested itself, the Nuclear Regulatory Commission (NRC) responded by issuing Inspection and Enforcement (I and E) Bulletin 82-03 which required that ultrasonic inspection procedures be demonstrated on service- removed samples. The ability to reliably detect and discriminate IGSCC was recognized by the industry as a very difficult task, at best. Concurrent with the NRC bulletin, state-of-the-art yet practical techniques for the detection and discrimination of IGSCC had to be developed, demonstrated, and transferred to the field in a relatively short time. With the release of I and E Bulletin 83-02, procedures as well as personnel had to be qualified on service-removed samples. This paper reports how the EPRI Nondestructive Evaluation (NDE) Center developed the necessary technology and a formal training and qualification program to meet these needs on behalf of the industry

  19. Electrochemical Methods for the Intergranular Corrosion Property Evaluation of Stainless Steels

    International Nuclear Information System (INIS)

    Lee, Jung Bok

    1987-01-01

    For the last fifteen years, the Electrochemical Potentiokinetic Reactivation (EPR) method, an electrochemical method, has been actively investigated for use in determining the degree of sensitization (DOS) in stainless steels (a metallurgical structure susceptible to intergranular corrosion). One of the reasons for this active investigation was due to the fact that the technique may be usable for field nondestructive measurements of DOS in stainless steels. In this paper, a brief overview of the technique, including the advantages and limitations, is discussed. Then, a new test method which is able to detect the sensitized metallurgical structures nondestructively after field welding is introduced. This new nondestructive method is a modification of the ASTM A262-A (the oxalic acid etch test). The improved test method employs a 30 second etching in a 10% oxalic acid solution under an anodic current density of 1 ampere per square centimeter at the temperatures above 60 .deg. C. Between 50 and 60 .deg. C the thirty second etching test should be used first. When the thirty second etching shows an under etched grain boundary, the etching time should be increased to ninety seconds. At temperatures below 50 .deg. C the ninety second etching, as described in ASTM A 262-A, should be employed. This improved test method can be used in the temperature range of 0 and 100 .deg. C

  20. Direct visualization of β phase causing intergranular forms of corrosion in Al–Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Young-Ki, E-mail: deltag@naver.com; Allen, Todd

    2013-06-15

    For a more effective examination of microstructure in Al–Mg alloys, a new etching solution has been developed; dissolved ammonium persulfate in water. It is demonstrated how β phase (Al{sub 3}Mg{sub 2}) in Al–Mg alloys respond to this solution using samples of a binary Al–Mg alloy and a commercial 5083 aluminum alloy. Nanometer sized β phase is clearly visualized for the first time using scanning electron microscopy (SEM) instead of transmission electron microscopy (TEM). It is anticipated that direct and unambiguous visualization of β phase will greatly augment intergranular corrosion research in 5xxx series aluminum alloys. - Highlights: • Nanometer sized β phase in Al-10% Mg is first clearly visualized with SEM. • Nanometer sized β phase in wrought alloy 5083 is first clearly visualized with SEM. • Grain boundary decorating β phase and isolated sponge-like β phase are shown. • This phase is confirmed to be β phase using composition analysis.

  1. Standard Test Methods for Detecting Susceptibility to Intergranular Corrosion in Wrought, Nickel-Rich, Chromium-Bearing Alloys

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 These test methods cover two tests as follows: 1.1.1 Method A, Ferric Sulfate-Sulfuric Acid Test (Sections 3-10, inclusive)—This test method describes the procedure for conducting the boiling ferric sulfate—50 % sulfuric acid test which measures the susceptibility of certain nickel-rich, chromium-bearing alloys to intergranular corrosion (see Terminology G 15), which may be encountered in certain service environments. The uniform corrosion rate obtained by this test method, which is a function of minor variations in alloy composition, may easily mask the intergranular corrosion components of the overall corrosion rate on alloys N10276, N06022, N06059, and N06455. 1.1.2 Method B, Mixed Acid-Oxidizing Salt Test (Sections 11-18, inclusive)—This test method describes the procedure for conducting a boiling 23 % sulfuric + 1.2 % hydrochloric + 1 % ferric chloride + 1 % cupric chloride test which measures the susceptibility of certain nickel-rich, chromium-bearing alloys to display a step function increa...

  2. Intergranular stress corrosion in soldered joints of stainless steel 304.; Corrosion intergranular bajo esfuerzo en uniones soldadas de acero inoxidable 304

    Energy Technology Data Exchange (ETDEWEB)

    Zamora R, L [Instituto Nacional de Investigaciones Nucleares, Mexico City (Mexico)

    1994-12-31

    The intergranular stress cracking of welded joints of austenitic stainless steel, AISI 304, is a serious problem in BWR type reactors. It is associated with the simultaneous presence of three factors; stress, a critical media and sensibilization (DOS). EPR technique was used in order to verify the sensibilization degree in the base metal, and the zone affected by heat and welding material. The characterization of material was done. The objective of this work is the study of microstructure and the evaluation of EPR technique used for the determination of DOS in a welded plate of austenitic stainless steel AISI 304. (Author).

  3. The Effect of MoO42- Addition on the Intergranular Corrosion Behavior of Sensitized type 304 Stainless Steel

    International Nuclear Information System (INIS)

    Lee, Kee Pyo; Kim, Kwan Hyu

    1988-01-01

    This experiment is aimed at the investigation of the effect of MoO 4 2- added to the electrolyte on the corrosion behavior of sensitized 304 stainless steel. The specimens of 304 stainless steel were sensitized for 1 hour at 800 .deg. C, and also for 1 hour at 800 .deg. C followed by 600 .deg. C for 2 hours. Polarization curves of the specimens were obtained in 1N H 2 SO 4 + 0.2N NCl (with or without 0.001M MoO 4 2- ) and in 1N H 2 SO 4 + 0.01N KSCN (with or without 0.001M MoO 4 2- )solutions. All specimens after corrosion test were subjected to microstructural analysis by using an optical microscope. The susceptibility of 304 stainless steel to the intergranular corrosion was decreased by the addition of MoO 4 2- to the electrolyte. It is suggested that the MoO 4 2- in the electrolyte leads to the easy formation of a passive film on the stainless steel substrate. It was confirmed that the area of intergranular attack of stainless steel was decreased by the addition of MoO 4 2- to the electrolyte

  4. Protection of type 316 austenitic stainless steel from intergranular stress corrosion cracking by thermo-mechanical treatment

    International Nuclear Information System (INIS)

    Kiuchi, Kiyoshi; Tsuji, Hirokazu; Kondo, Tatsuo

    1980-03-01

    Thermomechanical treatment that causes carbide stabilizing aging of cold worked material followed by recrystallization heating made standard stainless steels highly resistant to intergranular corrosion and stress corrosion cracking in different test environments. After a typical thermal history of simulated welding, several IGSCC susceptibility tests were made. The results showed that the treatment was successful in type 316 steel in wide range of conditions, while type 304 was protected only to a small extent even by closely controlled treatment. Response of the materials to the sensitizing heating in terms of impurity segregation at grain boundaries was also examined by means of microchemical analysis. Advantage of method is that no special care is required in selecting heats of material, so that conventional type 316 is usable by improving the mechanical properties substantially through the treatment. In some optimized cases the mechanical property improvement was typically recognized by the yield strength by about 20% higher at room temperature, compared with the material mill annealed. (author)

  5. Influence of Ti, C and N concentration on the intergranular corrosion behaviour of AISI 316Ti and 321 stainless steels

    International Nuclear Information System (INIS)

    Pardo, A.; Merino, M.C.; Coy, A.E.; Viejo, F.; Carboneras, M.; Arrabal, R.

    2007-01-01

    Intergranular corrosion behaviour of 316Ti and 321 austenitic stainless steels has been evaluated in relation to the influence exerted by modification of Ti, C and N concentrations. For this evaluation, electrochemical measurements - double loop electrochemical potentiokinetic reactivation (DL-EPR) - were performed to produce time-temperature-sensitization (TTS) diagrams for tested materials. Transmission (TEM) and scanning electron microscopy (SEM) were used to determine the composition and nature of precipitates. The addition of Ti promotes better intergranular corrosion resistance in stainless steels. The precipitation of titanium carbides reduces the formation of chromium-rich carbides, which occurs at lower concentrations. Also, the reduction of carbon content to below 0.03 wt.% improves sensitization resistance more than does Ti content. The presence of Mo in AISI 316Ti stainless steel reduces chromium-rich carbide precipitation; the reason is that Mo increases the stability of titanium carbides and tends to replace chromium in the formation of carbides and intermetallic compounds, thus reducing the risks of chromium-depletion

  6. An Electrochemical Framework to Explain Intergranular Stress Corrosion Cracking in an Al-5.4%Cu-0.5%Mg-0.5%Ag Alloy

    Science.gov (United States)

    Little, D. A.; Connolly, B. J.; Scully, J. R.

    2001-01-01

    A modified version of the Cu-depletion electrochemical framework was used to explain the metallurgical factor creating intergranular stress corrosion cracking susceptibility in an aged Al-Cu-Mg-Ag alloy, C416. This framework was also used to explain the increased resistance to intergranular stress corrosion cracking in the overaged temper. Susceptibility in the under aged and T8 condition is consistent with the grain boundary Cu-depletion mechanism. Improvements in resistance of the T8+ thermal exposure of 5000 h at 225 F (T8+) compared to the T8 condition can be explained by depletion of Cu from solid solution.

  7. Effects of microstructure and local mechanical fields on intergranular stress corrosion cracking of a friction stir welded aluminum–copper–lithium 2050 nugget

    International Nuclear Information System (INIS)

    Dhondt, Matthieu; Aubert, Isabelle; Saintier, Nicolas; Olive, Jean Marc

    2014-01-01

    Highlights: • Applied stress changes the corrosion mode from pitting to intergranular cracking. • Residual stresses are sufficient to induce intergranular stress corrosion cracking. • Effect of crystallographic texture on the development of IGSCC evidenced by EBSD. • Cubic elasticity drives the local orientation of the intergranular cracking. • Tomography observations show the 3D nature of the corrosion development. - Abstract: The effects of the microstructure and mechanical fields on intergranular stress corrosion cracking (IGSCC) of the nugget zone of heat treated welds obtained by friction stir welding in the AA2050 aluminum alloy have been investigated at different scales. At low strain rate, in 1.0 NaCl aqueous solution, IGSCC develops in the microstructure, whereas only pitting corrosion is observed without any mechanical stress. Based on surface observations, EBSD analysis and X-ray tomography, the key role of sub-millimetric textured bands (induced by the welding process) on the IGSCC is demonstrated. Analyses at a more local scale show the grain boundary (low angle boundary, special coincident site lattice boundary or high angle boundary) do not have a significant effect on crack initiation. Crystal plasticity finite element calculations show that the threshold normal stress at grain boundaries for IGSCC development is about 80% of the macroscopic stress. It is also highlighted by crystal plasticity calculations that there is a drastic effect of the local stress field on the shape of cracks. Finally, it is shown that plasticity induced residual stresses are sufficient for the formation of IGSCC

  8. Effect of boric acid on intergranular corrosion and on hideout return efficiency of sodium in the tube support plate crevices

    International Nuclear Information System (INIS)

    Paine, J.P.N.; Shoemaker, C.E.; Campan, J.L.; Brunet, J.P.; Schindler, P.; Stutzmann, A.

    1995-01-01

    Sodium hydroxide is one of the main causes of intergranular attack/stress corrosion cracking (IGA/SCC) of alloy 600 steam generator (S.G.) tubes. Boric acid appears to be one of the possible remedies for intergranular corrosion process inhibition. In order to obtain data on boric acid injection efficiency, an experimental program was performed on previously corroded tubes. To prevent premature tube wall cracking, samples were sleeved on alloy 690 tubes. The objective of the tests was to evaluate, on a statistically valid number of samples, the effectiveness of boric acid and tube sleeving as possible remedies for IGA/SCC extension. Another independent experimental program was initiated to determine the hideout return efficiency in the tube support plate (TSP) and tubesheet (TS) crevices after a significant duration (≤ 180 hours) of sodium hideout. The main objective of the first tests being a statistical evaluation of the efficiency of boric acid treatment, was not achieved. The tests did demonstrate that sleeving effectively reduces IGA/SCC growth. In an additional program, cracks were obtained on highly susceptible tubes when specimens were not sleeved. The companion tests performed in the same conditions but with an addition of boric acid did not show any IGA or cracks. These results seem to demonstrate the possible effect of boric acid in preventing the corrosion process. Results of the second tests did not demonstrate any difference in the amount of sodium piled up in the crevices before and after boric acid injection. They however showed an increase of the hideout return efficiency at the tube support plate level from 78 % without boric acid to 95 % when boric acid is present in the feed water

  9. Grain boundary segregation and intergranular stress corrosion cracking susceptibility of austenitic stainless steels in high temperature water

    International Nuclear Information System (INIS)

    Shoji, T.; Yamaki, K.; Ballinger, R.G.; Hwang, I.S.

    1992-01-01

    The effects of grain boundary segregation on intergranular stress corrosion cracking of austenitic stainless steels in high temperature water have been examined as a function of heat treatment. The materials investigated were: (1) two commercial purity Type 304; (2) low sulfur Type 304; (3) nuclear grade Type 304; (4) ultra high purity Type 304L; and (5) Type 316L and Type 347L. Specimens were solution treated at 1050 degrees C for 0.5 hour and given a sensitization heat treatment at 650 degrees C for 50 hours. Some of the specimens were then subjected to an aging heat treatment at 850 degrees C for from one to ten hours to cause Cr recovery at the grain boundaries. The effects of heat treatments on degree of sensitization and grain boundary segregation were evaluated by Electrochemical Potentiokinetic Reactivation (EPR) and Coriou tests, respectively. The susceptibility to stress corrosion (SCC) was evaluated using slow strain rate tests technique (SSRT) in high temperature water. SSRT tests were performed in an aerated pure water (8 ppm dissolved oxygen) at 288 degrees C at a strain rate of 1.33 x 10 -6 /sec. Susceptibility to intergranular stress corrosion cracking was compared with degree of sensitization and grain boundary segregation. The results of the investigation indicate that EPR is not always an accurate indicator of SCC susceptibility. The Coriou test provides a more reliable measure of SCC susceptibility especially for 304L, 304NG, 316L, and 347L stainless steels. The results also indicate that grain boundary segregation as well as degree of sensitization must be considered in the determination of SCC susceptibility

  10. Investigation of thermally sensitised stainless steels as analogues for spent AGR fuel cladding to test a corrosion inhibitor for intergranular stress corrosion cracking

    Science.gov (United States)

    Whillock, Guy O. H.; Hands, Brian J.; Majchrowski, Tom P.; Hambley, David I.

    2018-01-01

    A small proportion of irradiated Advanced Gas-cooled Reactor (AGR) fuel cladding can be susceptible to intergranular stress corrosion cracking (IGSCC) when stored in pond water containing low chloride concentrations, but corrosion is known to be prevented by an inhibitor at the storage temperatures that have applied so far. It may be necessary in the future to increase the storage temperature by up to ∼20 °C and to demonstrate the impact of higher temperatures for safety case purposes. Accordingly, corrosion testing is needed to establish the effect of temperature increases on the efficacy of the inhibitor. This paper presents the results of studies carried out on thermally sensitised 304 and 20Cr-25Ni-Nb stainless steels, investigating their grain boundary compositions and their IGSCC behaviour over a range of test temperatures (30-60 °C) and chloride concentrations (0.3-10 mg/L). Monitoring of crack initiation and propagation is presented along with preliminary results as to the effect of the corrosion inhibitor. 304 stainless steel aged for 72 h at 600 °C provided a close match to the known pond storage corrosion behaviour of spent AGR fuel cladding.

  11. In-situ observation of intergranular stress corrosion cracking in AA2024-T3 under constant load conditions

    International Nuclear Information System (INIS)

    Liu Xiaodong; Frankel, G.S.; Zoofan, B.; Rokhlin, S.I.

    2007-01-01

    A specially designed setup was used to apply a constant load to a thin sheet sample of AA2024-T3 and, using microfocal X-ray radiography, to observe in situ the resulting intergranular stress corrosion cracking (IGSCC) from the exposed edge of the sample. The growth of and competition between multiple IGSCC sites was monitored. In many experiments twin cracks initiated close to each other. Furthermore, the deepest crack at the beginning of every experiment was found to slow or stop growing, and was then surpassed by another crack that eventually penetrated through the sample. These observations cannot be explained by the theory of fracture mechanics in inert environments. The possible mechanisms underlying the competition between cracks are discussed

  12. Novel implementation of the use of the EPR-in situ technique (Electrochemical potentiodynamic reactivation) to identify intergranular corrosion susceptability of stainless steels exposed to high temperatures

    International Nuclear Information System (INIS)

    Munoz, N.; Pineda, Y.; Vera, E.; Sepulveda, H.; Heyn, Andreas

    2010-01-01

    Austenitic stainless steels (18 % Cr), are often used in pieces that are exposed to temperatures of 450 o C to 900 o C (heat exchangers). At these temperatures sensibilization occurs on the grain boundaries, becoming a key factor in the appearance of intergranular corrosion. In order to prevent this phenomena from occurring 0.3% to 0.8% of niobium is added as an alloying element in the manufacturing process, which prevents the carbon present in the steel combines with the chromium, avoiding the formation of carbides. An electrochemical method for in-situ application was developed to evaluate the corrosive behavior of stainless steel and its susceptibility and degree of sensibilizaton to an intergranular attack. This work shows the effectiveness of this technique in evaluating niobium's inhibitory effect in preventing the formation of chromium carbides on the grain boundaries of 18% chromium steel, and also shows the technique's potentiality in determining how susceptible these steels are to intercrystalline corrosion

  13. Effect of water purity on intergranular stress corrosion cracking of stainless steel and nickel alloys in BWRs

    Energy Technology Data Exchange (ETDEWEB)

    Gordon, B. [Structural Integrity Associates (United States); Garcia, S. [Electric Power Research Institute (United States)

    2011-07-01

    Boiling water reactors (BWRs) operate with very high purity water. While even the utilization of a very low conductivity water (e.g., 0.06 {mu}S/cm) coolant cannot prevent intergranular stress corrosion cracking (IGSCC) of sensitized stainless steel and nickel alloys under oxygenated conditions, the presence of certain impurities in the coolant can dramatically increase the probability of this most insidious form of corrosion. The goal of this paper is to present the effect of effect of only a few ionic impurities plus zinc on the IGSCC propensities of BWR stainless steel piping and reactor internals under both oxygenated, i.e., normal water chemistry (NWC) and deoxygenated, i.e., hydrogen water chemistry (HWC) conditions. More specifically, of the numerous impurities identified in the BWR coolant (e.g., lithium, sodium, potassium, silica, borate, chromate, phosphate, sulphate, chloride, nitrate, cuprous, cupric, ferrous, etc.) only strong acid anions sulfate and chloride that are stable in the highly reducing crack tip environment rather than the bulk water conductivity will be discussed in detail. Nitrate will be briefly discussed as representing a species that is not thermodynamically stable in the crack while the effects of zinc is discussed as a deliberate additive to the BWR environment. (authors)

  14. Inhibition of intergranular stress corrosion cracking of sensitized type 304 stainless steel. Annual report

    International Nuclear Information System (INIS)

    Brown, B.F.

    1977-01-01

    The effectiveness of various inhibitors in mitigating stress corrosion cracking of stainless steel in hot aqueous environment was evaluated. The inhibitors studied were of three types: poly-oxy-anions, organic competitive absorbers, and simple cations; the corrosive medium was 4M NaCl acidified with H 2 SO 4 to ph of about 2.3. The following conclusions were reached: pH does not affect cracking kinetics in a sensitive way; cracking time is highly dependent on chloride concentrations; poly-oxy-anions do not perform well; organics offer some possibilities as inhibitors; cationic additives can have effects varying from trivial to total suppression of cracking--behavior is both cation and concentration dependent. 2 figures, 5 tables

  15. Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

    Science.gov (United States)

    Steeves, A.F.; Bibb, A.E.

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

  16. Effect of the microstructure on the sensibilization to intergranular corrosion of a 24. 7 Cr7. 4Ni duplex stainless steel. Efecto de la microestructura en la sensibilizacion a la corrosion inoxidable duplex 24, 7Cr7,Ni

    Energy Technology Data Exchange (ETDEWEB)

    Otero, E; Pardo, A; Merino, C; Hierro, P; Perez, F J

    1993-01-01

    The influence of microstructure on the resistance to intergranular corrosion of a 24.4Cr7.4Ni is studied. The results are discussed both in terms of the Huey experiment as well as of the sweeping corresponding to the experimental conditions under which the experiments have been performed. Author (11 refs.)

  17. Intergranular Corrosion Behavior of 304LN Stainless Steel Heat Treated at 623 K (350 °C)

    Science.gov (United States)

    Singh, Raghuvir; Kumar, Mukesh; Ghosh, Mainak; Das, Gautam; Singh, P. K.; Chattoraj, I.

    2013-01-01

    Low temperature sensitization of 304LN stainless steel from the two pipes, differing slightly in chemical composition, has been investigated; specimens were aged at 623 K (350 °C) for 20,000 hours and evaluated for intergranular corrosion and degree of sensitization. The base and heat-affected zone (HAZ) of the 304LN-1 appear resistant to sensitization, while 304LN-2 revealed a "dual" type microstructure at the transverse section and HAZ. The microstructure at 5.0-mm distance from the fusion line indicates qualitatively less sensitization as compared to that at 2.0 mm. The 304LN-2 base alloy shows overall lower degree of sensitization values as compared to the 304LN-1. A similar trend of degree of sensitization was observed in the HAZ where it was higher in the 304LN-1 as compared to the 304LN-2. The weld zone of both the stainless steels suffered from cracking during ASTM A262 practice E, while the parent metals and HAZs did not show such fissures. A mottled image within the ferrite lamella showed spinodal decomposition. The practice E test and transmission electron microscopy results indicate that the interdendritic regions may suffer from failure due to carbide precipitation and due to the evolution of brittle phase from spinodal decomposition.

  18. Intergranular corrosion behavior associated with delta-ferrite transformation of Ti-modified Super304H austenitic stainless steel

    International Nuclear Information System (INIS)

    Bai, Guanshun; Lu, Shanping; Li, Dianzhong; Li, Yiyi

    2015-01-01

    Highlights: • Relationship between delta-ferrite transformation and IGC behavior was evaluated by DL-EPR test quantitatively. • The IGC site at austenite/ferrite grain boundary changes with aging time at 650 °C. • A higher fraction of delta-ferrite with poor stability increases the IGC sensitisation. • Self-healing of IGC was mainly induced by the Cr diffusion from primary austenite rather than the delta-ferrite. - Abstract: A double loop electrochemical potentiokinetic reactivation (DL-EPR) test was conducted to investigate the relationship between the evolution of delta-ferrite and the intergranular corrosion (IGC) of Ti-modified Super304H, which was aged at 650 °C for 4–500 h. Scanning electron microscopy and transmission electron microscopy were adopted to analyze the evolution of delta-ferrite. The results indicated that a higher fraction of delta-ferrite with poor stability increased the IGC sensitisation of Ti-modified Super304H. Moreover, the self-healing of the sensitisation of Ti-modified Super304H occurred after 48 h due to the diffusion of chromium atoms mainly from the adjacent primary austenite rather than the delta-ferrite

  19. Effect of Silicon on Intergranular Corrosion Resistance of Ti-stabilized 11 wt% Cr Ferritic Stainless Steels

    International Nuclear Information System (INIS)

    Hyun, Youngmin; Kim, Heesan

    2013-01-01

    Ti-stabilized 11 wt% Cr ferritic stainless steels (FSSs) for automotive exhaust systems have been experienced intergranular corrosion (IC) in some heat-affected zone (HAZ). The effects of sensitizing heat-treatment and silicon on IC were studied. Time-Temperature-Sensitization (TTS) curves showed that sensitization to IC was observed at the steels heat-treated at the temperature lower than 650 .deg. C and that silicon improved IC resistance. The sensitization was explained by chromium depletion theory, where chromium is depleted by precipitation of chromium carbide during sensitizing heat-treatment. It was confirmed with the results from the analysis of precipitates as well as the thermodynamical prediction of stable phases. In addition, the role of silicon on IC was explained with the stabilization of grain boundary. In other words, silicon promoted the formation of the grain boundaries with low energy where precipitation was suppressed and consequently, the formation of Cr-depleted zone was retarded. The effect of silicon on the formation of grain boundaries with low energy was proved by the analysis of coincidence site lattice (CSL) grain boundary, which is a typical grain boundary with low energy

  20. Effect of Silicon on Intergranular Corrosion Resistance of Ti-stabilized 11 wt% Cr Ferritic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Hyun, Youngmin; Kim, Heesan [Hongik Univ., Sejong (Korea, Republic of)

    2013-06-15

    Ti-stabilized 11 wt% Cr ferritic stainless steels (FSSs) for automotive exhaust systems have been experienced intergranular corrosion (IC) in some heat-affected zone (HAZ). The effects of sensitizing heat-treatment and silicon on IC were studied. Time-Temperature-Sensitization (TTS) curves showed that sensitization to IC was observed at the steels heat-treated at the temperature lower than 650 .deg. C and that silicon improved IC resistance. The sensitization was explained by chromium depletion theory, where chromium is depleted by precipitation of chromium carbide during sensitizing heat-treatment. It was confirmed with the results from the analysis of precipitates as well as the thermodynamical prediction of stable phases. In addition, the role of silicon on IC was explained with the stabilization of grain boundary. In other words, silicon promoted the formation of the grain boundaries with low energy where precipitation was suppressed and consequently, the formation of Cr-depleted zone was retarded. The effect of silicon on the formation of grain boundaries with low energy was proved by the analysis of coincidence site lattice (CSL) grain boundary, which is a typical grain boundary with low energy.

  1. Grain boundary selective oxidation and intergranular stress corrosion crack growth of high-purity nickel binary alloys in high-temperature hydrogenated water

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, S. M.; Olszta, M. J.; Toloczko, M. B.; Schreiber, D. K.

    2018-02-01

    The effects of alloying elements in Ni-5at%X binary alloys on intergranular (IG) corrosion and stress corrosion cracking (SCC) have been assessed in 300-360°C hydrogenated water at the Ni/NiO stability line. Alloys with Cr or Al additions exhibited grain boundary oxidation and IGSCC, while localized degradation was not observed for pure Ni, Ni-Cu or Ni-Fe alloys. Environment-enhanced crack growth was determined by comparing the response in water and N2 gas. Results demonstrate that selective grain boundary oxidation of Cr and Al promoted IGSCC of these Ni alloys in hydrogenated water.

  2. Evaluation by the Double Loop Electrochemical Potentiokinetic Reactivation Test of Aged Ferritic Stainless Steel Intergranular Corrosion Susceptibility

    Science.gov (United States)

    Sidhom, H.; Amadou, T.; Braham, C.

    2010-12-01

    An experimental design method was used to determine the effect of factors that significantly affect the response of the double loop-electrochemical potentiokinetic reactivation (DL-EPR) test in controlling the susceptibility to intergranular corrosion (IGC) of UNS S43000 (AISI 430) ferritic stainless steel. The test response is expressed in terms of the reactivation/activation current ratio ( I r / I a pct). Test results analysed by the analysis of variance (ANOVA) method show that the molarity of the H2SO4 electrolyte and the potential scanning rate have a more significant effect on the DL-EPR test response than the temperature and the depassivator agent concentration. On the basis of these results, a study was conducted in order to determine the optimal operating conditions of the test as a nondestructive technique for evaluating IGC resistance of ferritic stainless steel components. Three different heat treatments are considered in this study: solution annealing (nonsensitized), aging during 3 hours at 773 K (500 °C) (slightly sensitized), and aging during 2 hours at 873 K (600 °C) (highly sensitized). The aim is to find the operating conditions that simultaneously ensure the selectivity of the attack (intergranular and chromium depleted zone) and are able to detect the effect of low dechromization. It is found that a potential scanning rate of 2.5 mV/s in an electrolyte composed of H2SO4 3 M solution without depassivator, at a temperature around 293 K (20 °C), is the optimal operating condition for the DL-EPR test. Using this condition, it is possible to assess the degree of sensitization (DOS) to the IGC of products manufactured in ferritic stainless steels rapidly, reliably, and quantitatively. A time-temperature-start of sensitization (TTS) diagram for the UNS S43000 (France Inox, Villepinte, France) stainless steel was obtained with acceptable accuracy by this method when the IGC sensitization criterion was set to I r / I a > 1 pct. This diagram is in

  3. Three-dimensional study of grain boundary engineering effects on intergranular stress corrosion cracking of 316 stainless steel in high temperature water

    Science.gov (United States)

    Liu, Tingguang; Xia, Shuang; Bai, Qin; Zhou, Bangxin; Zhang, Lefu; Lu, Yonghao; Shoji, Tetsuo

    2018-01-01

    The intergranular cracks and grain boundary (GB) network of a GB-engineered 316 stainless steel after stress corrosion cracking (SCC) test in high temperature high pressure water of reactor environment were investigated by two-dimensional and three-dimensional (3D) characterization in order to expose the mechanism that GB-engineering mitigates intergranular SCC. The 3D microstructure shown that the essential characteristic of the GB-engineered microstructure is formation of many large twin-boundaries as a result of multiple-twinning, which results in the formation of large grain-clusters. The large grain-clusters played a key role to the improvement of intergranular SCC resistance by GB-engineering. The main intergranular cracks propagated in a zigzag along the outer boundaries of these large grain-clusters because all inner boundaries of the grain-clusters were twin-boundaries (∑3) or twin-related boundaries (∑3n) which had much lower susceptibility to SCC than random boundaries. These large grain-clusters had tree-ring-shaped topology structure and very complex morphology. They got tangled so that difficult to be separated during SCC, resulting in some large crack-bridges retained in the crack surface.

  4. Assessment of susceptibility of Type 304 stainless steel to intergranular stress corrosion cracking in simulated Savannah River Reactor environments

    International Nuclear Information System (INIS)

    Ondrejcin, R.S.; Caskey, C.R. Jr.

    1989-01-01

    Intergranular stress corrosion cracking (IGSCC) of Type 304 stainless steel rate tests (CERT) of specimens machined was evaluated by constant extension from Savannah River Plant (SRP) decontaminated process water piping. Results from 12 preliminary CERT tests verified that IGSCC occurred over a wide range of simulated SRP envirorments. 73 specimens were tested in two statistical experimental designs of the central composite class. In one design, testing was done in environments containing hydrogen peroxide; in the other design, hydrogen peroxide was omitted but oxygen was added to the environment. Prediction equations relating IGSCC to temperature and environmental variables were formulated. Temperature was the most important independent variable. IGSCC was severe at 100 to 120C and a threshold temperature between 40C and 55C was identified below which IGSCC did not occur. In environments containing hydrogen peroxide, as in SRP operation, a reduction in chloride concentration from 30 to 2 ppB also significantly reduced IGSCC. Reduction in sulfate concentration from 50 to 7 ppB was effective in reducing IGSCC provided the chloride concentration was 30 ppB or less and temperature was 95C or higher. Presence of hydrogen peroxide in the environment increased IGSCC except when chloride concentration was 11 ppB or less. Actual concentrations of hydrogen peroxide, oxygen and carbon dioxide did not affect IGSCC. Large positive ECP values (+450 to +750 mV Standard Hydrogen Electrode (SHE)) in simulated SRP environments containing hydrogen peroxide and were good agreement with ECP measurements made in SRP reactors, indicating that the simulated environments are representative of SRP reactor environments. Overall CERT results suggest that the most effective method to reduce IGSCC is to reduce chloride and sulfate concentrations

  5. A comparing study of alloy 600 and alloy 690 on resistance to intergranular stress corrosion cracking(IGSCC)

    International Nuclear Information System (INIS)

    Lee, Jae Hun

    1993-02-01

    In order to compare the effect of senitization on the intergranular stress corrosion cracking(IGSCC) between Alloy 600 and Alloy 690, these alloys have been sensitized for 1 to 100 hours at 700 .deg. C. The degree of sensitization(DOS) has evaluated by the ratio of Ir(the maximum current density at anodic scan) to Ia(the maximum current density at reverse scan) in the modified double loop EPR(electrochemical potentiokinetic reactivation) test in 0.01M H 2 SO 4 + 0.0001M KSCN at 25 .deg. C and at scan rate of 0.5mV/sec. The susceptibility to IGSCC has been measured in 0.01M Na 2 S 4 O 6 solution using CERT(constant extension rate tester) at strain rate of 1.0 x 10 -6 S -1 . With increasing sensitization time the DOS of Alloy 600 increases to the maximum value at 5 hours and decreases gradually due to the replenishment of Cr to the Cr-depleted grain boundaries. For Alloy 600 samples except those sensitized for less than 1 hour, the DOS measured by the modified EPR test parallel to susceptibility to IGSCC revealed by the ratio of strain to failure (εf, Na 2 S 4 O 6 /εf, Air). It appears that the susceptibility to IGSCC is closely associated with the depth in Cr-depleted concentration profile across grain boundary. For the sensitized Alloy 690 samples exhibited extremely low value of Ir/Ia less than 0.074% and also were immune to IGSCC. The good resistance of Alloy 690 to IGSCC is considered to be attributed to the higher Cr concentration to avoid serious Cr-depletion problems adjacent to grain boundary

  6. A study of intergranular corrosion of austenitic stainless steel by electrochemical potentiodynamic reactivation, electron back-scattering diffraction and cellular automaton

    Energy Technology Data Exchange (ETDEWEB)

    Yu Xiaofei [Department of Chemistry, Shandong University, Jinan 250100 (China); Chen Shenhao [Department of Chemistry, Shandong University, Jinan 250100 (China); State Key Laboratory for Corrosion and Protection, Shenyang 110016 (China)], E-mail: shchen@sdu.edu.cn; Liu Ying; Ren Fengfeng [Department of Chemistry, Shandong University, Jinan 250100 (China)

    2010-06-15

    The impact of solution and sensitization treatments on the intergranular corrosion (IGC) of austenitic stainless steel (316) was studied by electrochemical potentiodynamic reactivation (EPR) test, and the results showed the degree of sensitization (DOS) decreased as solution treatment temperature and time went up, but it increased as sensitization temperature prolonged. Factors that affected IGC were investigated by field emission scanning electron microscope (FE-SEM) and electron back-scattering diffraction (EBSD). Furthermore, the precipitation evolution of Cr-rich carbides and the distribution of chromium concentration were simulated by cellular automaton (CA), clearly showing the effects of solution and sensitization treatments on IGC.

  7. Quantitative Evaluation of Aged AISI 316L Stainless Steel Sensitization to Intergranular Corrosion: Comparison Between Microstructural Electrochemical and Analytical Methods

    Science.gov (United States)

    Sidhom, H.; Amadou, T.; Sahlaoui, H.; Braham, C.

    2007-06-01

    The evaluation of the degree of sensitization (DOS) to intergranular corrosion (IGC) of a commercial AISI 316L austenitic stainless steel aged at temperatures ranging from 550 °C to 800 °C during 100 to 80,000 hours was carried out using three different assessment methods. (1) The microstructural method coupled with the Strauss standard test (ASTM A262). This method establishes the kinetics of the precipitation phenomenon under different aging conditions, by transmission electronic microscope (TEM) examination of thin foils and electron diffraction. The subsequent chromium-depleted zones are characterized by X-ray microanalysis using scanning transmission electronic microscope (STEM). The superimposition of microstructural time-temperature-precipitation (TTP) and ASTM A262 time-temperature-sensitization (TTS) diagrams provides the relationship between aged microstructure and IGC. Moreover, by considering the chromium-depleted zone characteristics, sensitization and desensitization criteria could be established. (2) The electrochemical method involving the double loop-electrochemical potentiokinetic reactivation (DL-EPR) test. The operating conditions of this test were initially optimized using the experimental design method on the bases of the reliability, the selectivity, and the reproducibility of test responses for both annealed and sensitized steels. The TTS diagram of the AISI 316L stainless steel was established using this method. This diagram offers a quantitative assessment of the DOS and a possibility to appreciate the time-temperature equivalence of the IGC sensitization and desensitization. (3) The analytical method based on the chromium diffusion models. Using the IGC sensitization and desensitization criteria established by the microstructural method, numerical solving of the chromium diffusion equations leads to a calculated AISI 316L TTS diagram. Comparison of these three methods gives a clear advantage to the nondestructive DL-EPR test when it is

  8. Mitigation strategies of intergranular corrosion in systems of reactors of water boiling (BWR). Combined action of the chemistry of the hydrogen and the oxygen; Estrategias de mitigacion de la corrosion intergranular en sistemas de reactores de agua en ebullicion (BWR). Accion combinada de la quimica del hidrogeno y del oxigeno

    Energy Technology Data Exchange (ETDEWEB)

    Verdugo, M.

    2015-07-01

    Inter-Granular Stress Corrosion cracking (IGSCC) in austenitic stainless steel and in austenitic nickel-based alloys has been the subject of many studies the aim of which was to resolve one of the main problems faced by BWR nuclear power plants since the 1960s. This corrosion phenomenon is the result of the combined action of three factors: sensitization of the material, high local stresses and an aggressive medium. This paper deals with these factors separately and analyzes the oxidative chemistry of BWR reactors (aggressivity of the medium) as one the main causes if IGSCC. (Author)

  9. Strain-Annealing Based Grain Boundary Engineering to Evaluate its Sole Implication on Intergranular Corrosion in Extra-Low Carbon Type 304L Austenitic Stainless Steel

    Science.gov (United States)

    Pradhan, S. K.; Bhuyan, P.; Kaithwas, C.; Mandal, Sumantra

    2018-07-01

    Strain-annealing based thermo-mechanical processing has been performed to promote grain boundary engineering (GBE) in an extra-low carbon type austenitic stainless steel without altering the grain size and residual strain to evaluate its sole influence on intergranular corrosion. Single-step processing comprising low pre-strain ( 5 and 10 pct) followed by annealing at 1273 K for 1 hour have resulted in a large fraction of Σ3 n boundaries and significant disruption in random high-angle grain boundaries (RHAGBs) connectivity. This is due to the occurrence of prolific multiple twinning in these specimens as confirmed by their large twin-related domain and twin-related grain size ratio. Among the iterative processing, the schedule comprising two cycles of 10 and 5 pct deformation followed by annealing at 1173 K for 1 hour has yielded the optimum GBE microstructure with the grain size and residual strain akin to the as-received condition. The specimens subjected to the higher number of iterations failed to realize GBE microstructures due to the occurrence of partial recrystallization. Owing to the optimum grain boundary character distribution, the GBE specimen has exhibited remarkable resistance against sensitization and intergranular corrosion as compared to the as-received condition. Furthermore, the lower depth of percolation in the GBE specimen is due to the significant disruption of RHAGBs connectivity as confirmed from its large twin-related domain and lower fractal dimension.

  10. Effect of laser heat treatment on intergranular corrosion of austenitic stainless steel; Austenite kei stainless ko no ryukai fushoku kanjusei ni oyobosu laser netsushori no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Osawa, M.; Yoneyama, T. [Tokyo Denki University, Tokyo (Japan). Faculty of Engineering; Isshiki, Y. [Tokyo Metropolitan Industrial Technology Center, Tokyo (Japan)

    1995-03-15

    The laser heat treatment of SUS304 steel was studied to lower the intergranular corrosion sensitivity of austenitic stainless steel. By the short-time heating around 923K, the SUS304 steel is sensitized to the intergranular corrosion with the deposition of Cr carbide into the granular field of crystals. To recover it, it is necessary to solidly dissolve, and simultaneously, quickly cool the Cr carbide above 1273K. For such solution heat treatment, CO2 laser beams were used with the treatment condition that the power and beam diameter were 800 to 1200W and 0.3 to 0.64cm, respectively. Regardless of both power density and beam diameter, the desensitization was observed at heating temperatures above 1323K. As a result of calculation by simulation, the solid dissolution of Cr carbide and recovery of Cr`s depletion zone in the granular field of crystals took place in a very short time at heating temperatures above 1323K. It agreed well with the experimental result. The laser beams are effective in the solution heat treatment of stainless steel. 14 refs., 15 figs., 1 tab.

  11. Evaluation of intergranular corrosion techniques to determine phosphorus segregation in NiCrMoV rotor steel

    International Nuclear Information System (INIS)

    Bruemmer, S.M.; Thomas, M.T.; Arey, B.W.

    1985-01-01

    Several chemical and electrochemical etching techniques have been evaluated for the indirect measurement of grain boundary phosphorus segregation. A picric acid based solution was found to promote intergranular attack proportional to the grain boundary phosphorus composition measured by Auger Electron Spectroscopy. Preliminary results indicate this solution may enable the nondestructive evaluation of a rotor steel's susceptibility to temper embrittlement and IGSCC

  12. Impact of Annealing Prior to Solution Treatment on Aging Precipitates and Intergranular Corrosion Behavior of Al-Cu-Li Alloy 2050

    Science.gov (United States)

    Ye, Zhi-hao; Cai, Wen-xin; Li, Jin-feng; Chen, Xiang-rong; Zhang, Rui-feng; Birbilis, Nick; Chen, Yong-lai; Zhang, Xu-hu; Ma, Peng-cheng; Zheng, Zi-qiao

    2018-04-01

    The influences of annealing prior to solution treatment on the grain structure, subsequent aging precipitates, and intergranular corrosion (IGC) of Al-Cu-Li alloy (AA2050) sheet with T6 aging at 448 K (175 °C) were investigated. Annealing impedes the full recrystallization during solution treatment, increasing the population density of T1 (Al2CuLi) precipitates, but decreasing that of θ' (Al2Cu) precipitates, of the aged alloy. Meanwhile, annealing leads to the heterogeneous distribution of T1 precipitates, increasing the alloy hardness, and decreasing the open-circuit potential of the aged alloy. With prolonged aging time, the corrosion mode of the aged AA2050 samples with and without annealing evolved in a similar manner. The corrosion mode as a function of aging may be summarized as local IGC with pitting and general IGC with pitting (following initial aging and under the underaged condition), pitting corrosion (later in the under-aging stage), pitting with slight IGC (near the peak-aged condition), and pitting with local IGC (under the overaging condition). The annealing treatment hinders IGC propagation on the rolling surface while accelerating the IGC on transverse surfaces.

  13. Dresden 1 Radiation Level Reduction Program. Intergranular corrosion tests of sensitized Type-304 stainless steel in Dow NS-1, and stress corrosion cracking tests of Type-304 stainless steel and carbon and low alloy steels in Dow copper rinse solution

    International Nuclear Information System (INIS)

    Walker, W.L.

    1978-09-01

    Corrosion tests were performed to evaluate the extent of intergranular attack on sensitized Type-304 stainless steel by a proprietary Dow Chemical solvent, NS-1, which is to be used in the chemical cleaning of the Dresden 1 primary system. In addition, tests were performed to evaluate stress corrosion cracking of sensitized Type-304 stainless steel and post-weld heat-treated ASTM A336-F1, A302-B, and A106-B carbon and low alloy steels in a solution to be used to remove residual metallic copper from the Dresden 1 primary system surfaces following the chemical cleaning. No evidence of deleterious corrosion was observed in either set of tests

  14. Interfacial reactions in Ti-6Al-4V with laser-embedded SiC particles and the origin of intergranular corrosion susceptibility of an Al-Mg alloy

    NARCIS (Netherlands)

    Kooi, BJ; De Hosson, JTM; Carter, CB; Hall, EL; Nutt,; Briant, CL

    2000-01-01

    In the first part of the paper the microstructure of Ti-6Al-4V with laser embedded SiC particle is explained. The interfacial reaction between Ti and SiC is responsible for the largely improved wear resistance of the Ti alloy. In the second part the phase responsible for the intergranular corrosion

  15. Evaluation of the IGSCC(Intergranular Stress Corrosion Cracking) resistance of inconel alloys by static potential method in high temperature and high pressure environment

    International Nuclear Information System (INIS)

    Maeng, Wan Young; Nam, Tae Woon

    1997-01-01

    Inconel alloys which have good high temperature mechanical properties and corrosion resistance have been used extensively as steam generator tube of nuclear power plants. There have been some reports on the intergranular stress corrosion cracking (IGSCC) failure problems in steam generator tubes of nuclear reactors. In order to evaluate the effects of heat treatment and composition on the IGSCC behavior of inconel alloys in simulated nuclear reactor environment, four different specimens (inconel 600 MA, 600 TT, 690 MA and 690 TT) were prepared and tested by eletrochemical method. Static potential tests for stressed C-ring type inconel specimens were carried out in 10% NaOH solution at 300 deg C (75 atm). It was found that IGSCC was initiated in inconel 600 MA specimen, but the other three specimens were not cracked. Based on the gradients of corrosion current density of the four specimens as a function of test time, thermally treated alloys show better IGSCC resistance than mull-annealed alloys, and inconel 690 TT has better passivation characteristic than inconel 600 MA. Inconel 690 TT shows clear periodic passivation that indicates good SCC resistance. The good IGSCC resistance of inconel 690 TT is due to periodic passivation characteristics of surface layer. (author)

  16. Standard test method for determining the susceptibility to intergranular corrosion of 5XXX series Aluminum alloys by mass loss after exposure to nitric acid (NAMLT Test)

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2004-01-01

    1.1 This test method describes a procedure for constant immersion intergranular corrosion testing of 5XXX series aluminum alloys. 1.2 This test method is applicable only to wrought products. 1.3 This test method covers type of specimen, specimen preparation, test environment, and method of exposure. 1.4 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  17. Microstructural-Scale Model for Surfaces Spreading of Intergranular Corrosion in Sensitized Stainless Steels and Aluminum-Magnesium (AA5XXX) Alloys

    Science.gov (United States)

    Jain, Swati

    Components from AA5XXX (Al-Mg alloys with more than 3 wt% Mg) alloys are X attractive due to availability of low cost, high strength to weight ratio and good weldability. Therefore, these alloys have potential applications in Naval ships. However, these alloys become susceptible to IGC (intergranular corrosion) due to beta-phase precipitation due to improper heat treatment or inadvertent thermal exposure. Stainless steels may also become susceptible due to carbide precipitation and chromium depletion on grain boundaries. IGC susceptibility depends on the interplay between the metallurgical conditions, electrochemical conditions, and chemical conditions. Specific combinations cause IGC while others do not. The objective of this study is to investigate the conditions which bring about surface spreading of IGC in these alloy classes. To accomplish this goal, a microstructure scale model was developed with experimental inputs to understand the 2-D IGC spreading in stainless steels and AA5XXX alloys. The conditions strongly affecting IGC spreading were elucidated. Upon natural and artificial aging, the stainless steels become susceptible to intergranular corrosion because of chromium depletion in the grain boundaries. After aging Al-Mg (AA5XXX) alloys show susceptibility due to the precipitation of the beta-phase (Al3Mg7) in the grain boundaries. Chromium depleted grain boundaries in stainless steels are anodically more active as compared to the interior of the grains. (3-phase rich grain boundaries have lower OCP (open circuit potential) and pitting potentials as compared to the Al-Mg solid solutions. A new approach to modeling the IGC surface spreading in polycrystalline materials that is presented. This model is the first to couple several factors into one granular scale model that illustrates the way in which they interact and IGC occurs. It sheds new information on conditions which cause IGC spreading in two alloy classes and describes a new theory for the critical

  18. Contribution of solution pH and buffer capacity to suppress intergranular stress corrosion cracking of sensitized type 304 stainless steel at 95 C

    International Nuclear Information System (INIS)

    Zhang, S.; Shibata, T.; Haruna, T.

    1999-01-01

    Controlling pH of high-temperature water to ∼pH 7 at 300 C by adding lithium hydroxide (LiOH) into the coolant system of a pressurized water reactor (PWR) successfully has been mitigating the corrosion of PWR component materials. The effects of solution pH and buffer capacity on intergranular stress corrosion cracking (IGSCC) of sensitized type 304 stainless steel ([SS] UNS S30400) was examined at 95 C by slow strain rate technique (SSRT) with an in-situ cracking observation system. It was found that an increase in solution pH or buffer capacity increased crack initiation time and decreased mean crack initiation frequency, but exerted almost no effect on crack propagation. This inhibition effect on IGSCC initiation was explained as resulting from a retarding effect of solution pH and buffer capacity on the decrease in pH at crack nuclei caused by the hydrolysis of metal ions dissolved when the passive film was ruptured by strain in SSRT

  19. Effects of Dy{sub 71.5}Fe{sub 28.5} intergranular addition on the microstructure and the corrosion resistance of Nd–Fe–B sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Liping; Ma, Tianyu, E-mail: maty@zju.edu.cn; Zhang, Pei; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

    2015-06-15

    To satisfy high-temperature applications, heavy rare-earth (RE) Dy is commonly introduced into the Nd–Fe–B sintered magnets to improve the coercivity. In addition to forming (Nd, Dy){sub 2}Fe{sub 14}B, Dy also exists in the intergranular RE-rich phase. Hence, understanding the effect of Dy on the electrochemical characteristics of the RE-rich phase and corrosion resistance of the magnet is of importance. In this work, eutectic alloy Dy{sub 71.5}Fe{sub 28.5} powders were added into the (Pr{sub 0.2}Nd{sub 0.8}){sub 12.3}Fe{sub bal}B{sub 6.1} magnet through binary-alloy approach to investigate the corrosion resistance of the magnet in electrochemical and hot/humid environments. The results demonstrate that Dy is enriched in the intergranular phase, improving its electrode potential and stability due to the higher electrode potential of Dy than Nd or Pr. As a consequence, the electrode potential difference between the 2:14:1 phase and the RE-rich phase is reduced, improving the corrosion resistance. Furthermore, formation of (Pr, Nd, Dy){sub 2}Fe{sub 14}B shell with stronger local anisotropy surrounding the 2:14:1 phase grains improves the coercivity with a slight remanence loss. Therefore, intergranular adding Dy–Fe alloy powders can obtain both high magnetic properties and good corrosion resistance simultaneously. - Highlights: • Eutectic Dy{sub 71.5}Fe{sub 28.5} powders were intergranular added to NdFeB sintered magnets. • The doped magnet showed improved corrosion resistance compared to Dy-free magnet. • Dy enrichment in RE-rich intergranular phase improved its electrode potential. • (Nd, Dy){sub 2}Fe{sub 14}B shell was expected to form in the surface of Nd{sub 2}Fe{sub 14}B grains. • Both corrosion resistance and coercivity were improved in Dy–Fe doped magnet.

  20. Effects of ageing conditions on the precipitates evolution, chromium depletion and intergranular corrosion susceptibility of AISI 316L: experimental and modeling results

    Energy Technology Data Exchange (ETDEWEB)

    Sahlaoui, H.; Makhlouf, K.; Sidhom, H.; Philibert, J

    2004-05-15

    Chromium carbides and intermetallic phases which form in industrial AISI 316L stainless steel during ageing for up to 80 000 h between 550 and 650 deg. C were identified by combining transmission electron microscopy (TEM) thin foil imaging and electron diffraction and used to establish the time-temperature-precipitation (TTP) diagram. Following the precipitation phenomena, the chemical changes in the grain boundary region were determined by energy-dispersive X-ray microprobe analysis using a scanning transmission electron microscope (STEM). From the experimentally determined chromium profiles the chromium depleted zones were quantified. The interactions between carbide precipitation involving chromium depletion and intergranular corrosion (IGC) were clearly visible from superposition of TTP diagrams and time-temperature-sensitization (TTS) diagrams obtained from ASTM standardized tests. In addition, an experimental criterion to sensitization-desensitization phenomenon was established. Moreover, an analytical model has been developed in this study and successfully validated to predict the profiles of chromium depleted zones. This model coupled with the previously described criterion provides TTS diagrams in good agreement with experimental results.

  1. Approach to mitigate intergranular stress corrosion cracking and dose rate reduction rate by water chemistry control in Tokai-2

    International Nuclear Information System (INIS)

    Hisamune, Kenji

    2015-01-01

    The Japan Atomic Power Company (JAPC) had been working on material replacement and measures to mitigate stress in order to maintain the integrity of the structural material of Tokai-Daini nuclear power plant (Tokai-2, BWR, 1,100 MWe; commercial operation started on November 28, 1978). In addition, as Stress Corrosion Cracking (SCC) environmental mitigation measures, we have been reducing the sulfate ion concentration in the reactor water by improving the regeneration method of the ion exchange resin at condensate purification system. Furthermore, in conducting the SCC environmental mitigation measures by applying hydrogen water chemistry (HWC) and HWC during start-up (HDS), we have been reducing the oxidizing agent concentration in the reactor water. On the other hand, as a plant that has not installed condensate filters, we have been working on feed water iron concentration reduction measures in Tokai-2 as part of the dose reduction measures. Therefore, we have improved condensate demineralizer's ion exchange resin and the ion exchange resin cleaning method using the ARCS (Advanced Resin Cleaning System) in order to improve the iron removal performance of condensate demineralizer. This document reports the improvement effect of the SCC environmental mitigation measures and the dose reduction measures by water chemistry management at Tokai-2. In addition, the dose reduction effect of the recently applied zinc injection, and the Electrochemical Corrosion Potential (ECP) monitoring plan under the On-Line Noble Chemical Addition (OLNC™) to be implemented later shall be introduced. (author)

  2. Pattern recognition model to estimate intergranular stress corrosion cracking (IGSCC) at crevices and pit sites of 304 SS in BWR environments

    Energy Technology Data Exchange (ETDEWEB)

    Urquidi-Macdonald, Mirna [Penn State University, 212 Earth-Engineering Science Building, University Park, PA 16801 (United States)

    2004-07-01

    Many publications have shown that crack growth rates (CGR) due to intergranular stress corrosion cracking (IGSCC) of metals is dependent on many parameters related to the manufacturing process of the steel and the environment to which the steel is exposed. Those parameters include, but are not restricted to, the concentration of chloride, fluoride, nitrates, and sulfates, pH, fluid velocity, electrochemical potential (ECP), electrolyte conductivity, stress and sensitization applied to the steel during its production and use. It is not well established how combinations of each of these parameters impact the CGR. Many different models and beliefs have been published, resulting in predictions that sometimes disagree with experimental observations. To some extent, the models are the closest to the nature of IGSCC, however, there is not a model that fully describes the entire range of observations, due to the difficulty of the problem. Among the models, the Fracture Environment Model, developed by Macdonald et al., is the most physico-chemical model, accounting for experimental observations in a wide range of environments or ECPs. In this work, we collected experimental data on BWR environments and designed a data mining pattern recognition model to learn from that data. The model was used to generate CGR estimations as a function of ECP on a BWR environment. The results of the predictive model were compared to the Fracture Environment Model predictions. The results from those two models are very close to the experimental observations of the area corresponding to creep and IGSCC controlled by diffusion. At more negative ECPs than the potential corresponding to creep, the pattern recognition predicts an increase of CGR with decreasing ECP, while the Fracture Environment Model predicts the opposite. The results of this comparison confirm that the pattern recognition model covers 3 phenomena: hydrogen embrittlement at very negative ECP, creep at intermediate ECP, and IGSCC

  3. Pattern recognition model to estimate intergranular stress corrosion cracking (IGSCC) at crevices and pit sites of 304 SS in BWR environments

    International Nuclear Information System (INIS)

    Urquidi-Macdonald, Mirna

    2004-01-01

    Many publications have shown that crack growth rates (CGR) due to intergranular stress corrosion cracking (IGSCC) of metals is dependent on many parameters related to the manufacturing process of the steel and the environment to which the steel is exposed. Those parameters include, but are not restricted to, the concentration of chloride, fluoride, nitrates, and sulfates, pH, fluid velocity, electrochemical potential (ECP), electrolyte conductivity, stress and sensitization applied to the steel during its production and use. It is not well established how combinations of each of these parameters impact the CGR. Many different models and beliefs have been published, resulting in predictions that sometimes disagree with experimental observations. To some extent, the models are the closest to the nature of IGSCC, however, there is not a model that fully describes the entire range of observations, due to the difficulty of the problem. Among the models, the Fracture Environment Model, developed by Macdonald et al., is the most physico-chemical model, accounting for experimental observations in a wide range of environments or ECPs. In this work, we collected experimental data on BWR environments and designed a data mining pattern recognition model to learn from that data. The model was used to generate CGR estimations as a function of ECP on a BWR environment. The results of the predictive model were compared to the Fracture Environment Model predictions. The results from those two models are very close to the experimental observations of the area corresponding to creep and IGSCC controlled by diffusion. At more negative ECPs than the potential corresponding to creep, the pattern recognition predicts an increase of CGR with decreasing ECP, while the Fracture Environment Model predicts the opposite. The results of this comparison confirm that the pattern recognition model covers 3 phenomena: hydrogen embrittlement at very negative ECP, creep at intermediate ECP, and IGSCC

  4. Localized deformation as a key precursor to initiation of intergranular stress corrosion cracking of austenitic stainless steels employed in nuclear power plants

    International Nuclear Information System (INIS)

    Karlsen, Wade; Diego, Gonzalo; Devrient, Bastian

    2010-01-01

    Cold-work has been associated with the occurrence of intergranular cracking of stainless steels employed in light water reactors. This study examined the deformation behavior of AISI 304, AISI 347 and a higher stacking fault energy model alloy subjected to bulk cold-work and (for 347) surface deformation. Deformation microstructures of the materials were examined and correlated with their particular mechanical response under different conditions of temperature, strain rate and degree of prior cold-work. Select slow-strain rate tensile tests in autoclaves enabled the role of local strain heterogeneity in crack initiation in pressurized water reactor environments to be considered. The high stacking fault energy material exhibited uniform strain hardening, even at sub-zero temperatures, while the commercial stainless steels showed significant heterogeneity in their strain response. Surface treatments introduced local cold-work, which had a clear effect on the surface roughness and hardness, and on near-surface residual stress profiles. Autoclave tests led to transgranular surface cracking for a circumferentially ground surface, and intergranular crack initiation for a polished surface.

  5. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  6. Role of hydrogen in the intergranular cracking mechanism by stress corrosion in primary medium of nickel based alloys 600 and 690

    International Nuclear Information System (INIS)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J.; Odemer, G.; Coudurier, A.; Chene, J.

    2007-01-01

    The aim of this work is to characterize the sensitivity to hydrogen embrittlement of alloys 600 and 690 in order to better understand the eventual role of hydrogen in the stress corrosion mechanism which affects these alloys when they are exposed in PWR primary medium. (O.M.)

  7. Intergranular corrosion in unserviced austenitic stainless steel pipes made of alloy 904L; Kornzerfall in nicht betriebsbeanspruchten rostfreien austenitischen Rohren aus Alloy 904L

    Energy Technology Data Exchange (ETDEWEB)

    Neidel, Andreas; Cagliyan, Erhan; Fischer, Boromir; Giller, Madeleine; Riesenbeck, Susanne [Siemens AG, Energy Sector, Berlin (Germany). Gasturbinenwerk Berlin

    2017-09-01

    Seamless tubes of the highly corrosion resistant austenitic steel 1.4539, X1NiCrMoCu25-20-5 (Alloy 904L) were observed to exhibit signs of inter-crystalline damage to a depth of several layers of grains and in particular on their internal surface. The material had been stored and had not been put into service. A number of hypotheses had been discussed to explain the predominant cause of the damage. Using optical light and scanning electron microscopy investigation techniques, clear evidence was obtained indicating it to be inter-crystalline corrosion due to the sensitisation of the grain boundaries. The most probable cause of this was determined to be the presence of residual deposits from the rolling process, which due to poor cleaning, had not been completely removed prior to the final solution annealing treatment. This explaining why predominantly the internal surface of the tubes was affected.

  8. Part of the hydrogen in the intergranular crack by stress corrosion in primary circuit for the 600 and 690 nickel base alloys

    International Nuclear Information System (INIS)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J.; Odemer, G.; Coudurier, A.; Chene, J.

    2007-01-01

    The aim of this study is, in a first part, to characterize the hydrogen embrittlement sensitivity of the 600 and 690 based alloys in order to better understand the hydrogen role in the stress corrosion mechanism which appears in theses alloys in the primary circuit of the PWR type reactors. The authors studies how the hydrogen embrittlement is resulting from an interaction between the hydrogen and the plastic deformation. (A.L.B.)

  9. Investigation of irradiation induced inter-granular stress corrosion cracking susceptibility on austenitic stainless steels for PWR by simulated radiation induced segregation materials

    Energy Technology Data Exchange (ETDEWEB)

    Yonezawa, Toshio; Fujimoto, Koji; Kanasaki, Hiroshi; Iwamura, Toshihiko [Mitsubishi Heavy Industries Ltd., Takasago R and D Center, Takasago, Hyogo (Japan); Nakada, Shizuo; Ajiki, Kazuhide [Mitsubishi Heavy Industries Ltd., Kobe Shipyard and Machinery Works, Kobe, Hyogo (Japan); Urata, Sigeru [General Office of Nuclear and Fossil Power Production, Kansai Electric Power Co., Inc., Osaka (Japan)

    2000-07-01

    An Irradiation Assisted Stress Corrosion Cracking (IASCC) has not been found in Pressurized Water Reactors (PWRs). However, the authors have investigated on the possibility of IASCC so as to be able to estimate the degradation of PWR plants up to the end of their lifetime. In this study, the authors melted the test alloys whose bulk compositions simulated the grain boundary compositions of irradiated Type 304 and Type 316 CW stainless steels. Low chromium, high nickel and silicon (12%Cr-28%Ni-3%Si) steel showed high susceptibility to PWSCC (Primary Water Stress Corrosion Cracking) by SSRT (Slow Strain Rate Tensile) test in simulated PWR primary water. PWSCC susceptibility of the test steels increases with a decrease of chromium content and a increase of nickel and silicon contents. The aged test steel included coherent M{sub 23}C{sub 6} carbides with matrices at the grain boundaries showed low PWSCC susceptibility. This tendency is in very good agreement with that of the PWSCC susceptibility of nickel based alloys X-750 and 690. From these results, if there is the possibility of IASCC for austenitic stainless steels in PWRs, in the future, the IASCC shall be caused by the PWSCC as a result of irradiation induced grain boundary segregation. (author)

  10. Study on mechanism of intergranular stress corrosion cracking and analysis of residual stress and work hardening in welds of low-carbon austenitic stainless steel with hard surface machining

    International Nuclear Information System (INIS)

    Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Toyoda, Masao; Katsuyama, Jinya

    2007-01-01

    In order to make clear the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in the welds of Type 316L low-carbon austenitic stainless steel with surface hardening, the residual stress and hardness in the butt-joint of pipes as a typical example of the actual structure were estimated and the grain boundary sliding was analyzed from the viewpoint of micro-deformation. On the basis of these results, the mechanism of IGSCC was discussed by the integrated knowledge between metallurgy and mechanics. The relationship between plastic strain and hardness in hard-machined surface near welds was clarified from the experimented relationship and the analysis method by the thermal elastic-plastic analysis. The distributions of hardness and residual stress with the actual surface machining could be simulated. It was made clear that grain boundary sliding occurred in the steel at 561K by a constant strain rate tensile test. From the comparison of grain boundary sliding behavior between solution treated specimen and cold-rolled one, it was found that the grain boundary sliding in cold-rolled one occurs in smaller strain conditions than that in as received one, and the amount of grain boundary sliding in cold-rolled one increases remarkably with increases in rolling reduction. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of Type 316L low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding induced by residual stress of multi pass welding and surface hardening. (author)

  11. Intergranular stress corrosion cracking: A rationalization of apparent differences among stress corrosion cracking tendencies for sensitized regions in the process water piping and in the tanks of SRS reactors

    International Nuclear Information System (INIS)

    Louthan, M.R.

    1990-01-01

    The frequency of stress corrosion cracking in the near weld regions of the SRS reactor tank walls is apparently lower than the cracking frequency near the pipe-to-pipe welds in the primary cooling water system. The difference in cracking tendency can be attributed to differences in the welding processes, fabrication schedules, near weld residual stresses, exposure conditions and other system variables. This memorandum discusses the technical issues that may account the differences in cracking tendencies based on a review of the fabrication and operating histories of the reactor systems and the accepted understanding of factors that control stress corrosion cracking in austenitic stainless steels

  12. Stress corrosion of alloy 600: mechanism proposition

    International Nuclear Information System (INIS)

    Magnin, T.

    1993-01-01

    A fissuring model by stress corrosion based on interactions corrosion-plasticity on the fissure top is proposed to describe the generally intergranular bursting of INCONEL 600 in the PWR. The calculation shows, and some observations check experimentally, that a pseudo intergranular cracking bound to the zigzag micro facets formation along the joints may be so that a completely intergranular bursting. This pseudo intergranular mode makes up a signature of the proposed mechanism. It may be suggested that it may exist one continuity mechanism between the trans and intergranular cracking by stress corrosion of ductile cubic centered faces materials. 2 figs

  13. Double coating protection of Nd–Fe–B magnets: Intergranular phosphating treatment and copper plating

    International Nuclear Information System (INIS)

    Zheng, Jingwu; Chen, Haibo; Qiao, Liang; Lin, Min; Jiang, Liqiang; Che, Shenglei; Hu, Yangwu

    2014-01-01

    In this work, a double coating protection technique of phosphating treatment and copper plating was made to improve the corrosion resistance of sintered Nd–Fe–B magnets. In other words, the intergranular region of sintered Nd–Fe–B is allowed to generate passive phosphate conversion coating through phosphating treatment, followed by the copper coating on the surface of sintered Nd–Fe–B. The morphology and corrosion resistance of the phosphated sintered Nd–Fe–B were observed using SEM and electrochemical method respectively. The phosphate conversion coating was formed more preferably on the intergranular region of sintered Nd–Fe–B than on the main crystal region; just after a short time of phosphating treatment, the intergranular region of sintered Nd–Fe–B has been covered by the phosphate conversion coating and the corrosion resistance is significantly improved. With the synergistic protection of the intergranular phosphorization and the followed copper electrodeposition, the corrosion resistance of the sintered Nd–Fe–B is significantly better than that with a single phosphate film or single plating protection. - Highlights: • We combined intergranular phosphating and copper plating to protect Nd–Fe–B. • The phosphate conversion coating was formed preferably on the intergranular region. • The phosphating coating can obviously improve the corrosion resistance of Nd–Fe–B. • The corrosion resistance of Nd–Fe–B was improved by double coating protection

  14. Double coating protection of Nd–Fe–B magnets: Intergranular phosphating treatment and copper plating

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Jingwu; Chen, Haibo; Qiao, Liang [College of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou 310014 (China); Lin, Min [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, Ningbo 315201 (China); Jiang, Liqiang; Che, Shenglei [College of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou 310014 (China); Hu, Yangwu, E-mail: 346648086@qq.com [College of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou 310014 (China); Wenzhou Institute of Industry and Science, Wenzhou 325000 (China)

    2014-12-15

    In this work, a double coating protection technique of phosphating treatment and copper plating was made to improve the corrosion resistance of sintered Nd–Fe–B magnets. In other words, the intergranular region of sintered Nd–Fe–B is allowed to generate passive phosphate conversion coating through phosphating treatment, followed by the copper coating on the surface of sintered Nd–Fe–B. The morphology and corrosion resistance of the phosphated sintered Nd–Fe–B were observed using SEM and electrochemical method respectively. The phosphate conversion coating was formed more preferably on the intergranular region of sintered Nd–Fe–B than on the main crystal region; just after a short time of phosphating treatment, the intergranular region of sintered Nd–Fe–B has been covered by the phosphate conversion coating and the corrosion resistance is significantly improved. With the synergistic protection of the intergranular phosphorization and the followed copper electrodeposition, the corrosion resistance of the sintered Nd–Fe–B is significantly better than that with a single phosphate film or single plating protection. - Highlights: • We combined intergranular phosphating and copper plating to protect Nd–Fe–B. • The phosphate conversion coating was formed preferably on the intergranular region. • The phosphating coating can obviously improve the corrosion resistance of Nd–Fe–B. • The corrosion resistance of Nd–Fe–B was improved by double coating protection.

  15. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  16. Nondestructive metallographic control for the determination of the degree of sensitivity to intragranular corrosion of austenitic stainless steels; Control metalografico no destructivo para determinar el grado de sensibilidad a la corrosion intergranular de aceros inoxidables austeniticos

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A; Juarez G, F [Instituto Nacional de Investigaciones Nucleares, Mexico City (Mexico)

    1994-12-31

    The relationship between: microstructure-heat treatment, microstructure-mechanical properties, microstructure-corrosion resistance make that the study of the microstructure of metals and alloys be a powerful tool either in technical-scientific research as in the control of materials. The destructive nature of metallographic analysis create a serious limitation in the case of control methods for failures in the service. The `Tampon` Method make possible the polishing `In situ` of the majority of metals and alloys of industrial use, and the method of nitrocellulose replica allows the obtention of an accurate copy of the metallographic structure which can be observed by transparency or reflection. The purpose of this work is to show in a general way, the fundamental principles of the technique for the obtention of replicas, as well as the countless benefits of its utilization in the national industry. (Author).

  17. Scanning reference electrode techniques in localized corrosion

    International Nuclear Information System (INIS)

    Isaacs, H.S.; Vyas, B.

    1979-04-01

    The principles, advantages, and implementations of scanning reference electrode techniques are reviewed. Data related to pitting, intergranular corrosion, welds and stress corrosion cracking are presented. The technique locates the position of localized corrosion and can be used to monitor the development of corrosion and changes in the corrosion rate under a wide range of conditions

  18. Intergranular stresses in Incoloy-800

    International Nuclear Information System (INIS)

    Holden, T.M.; Holt, R.A.; Clarke, A.P.

    1997-01-01

    The generation of intergranular residual strains under uniaxial loading conditions in the plastic regime has been measured in detail by neutron diffraction in Incoloy-800. A relatively simple theory, based on the Taylor model, gives a good semiquantitative account of the magnitudes of the strains. The results clarify the interpretation of measurements made earlier on Incoloy-800 steam generator tubes. (author)

  19. Intergranular attack evaluation from hideout return

    International Nuclear Information System (INIS)

    Nordmann, F.; Dupin, M.; Menet, O.; Fiquet, J.-M.

    1989-01-01

    Intergranular Attack (IGA) is the secondary side corrosion mechanism on PWR steam generator tubing, which can occur most frequently even with a good waterchemistry. It has moderately developed in a few French units. Consequently, several remedies have been implemented, such as sodium content decrease in makeup water and application of more stringent chemistry specifications. In order to evaluate the local chemistry in restricted areas where IGA may occur, a large hideout return programme has been carried out on many units. It shows that free alkalinity returning during shutdown is usually ranging from 0.5 to 5 g of sodium per steam generator, and that the required time to let it return is about 40 hours. However, high temperature pH calculations indicate that such an amount of alkalinity can correspond to a potentially corrosive solution in restricted areas, where a concentration factor of 10 5 to 10 7 can be reached, inducing a pH of 10 at 300 o C. Studies are still in progress in order to define when a shutdown should be required to allow hideout return and help to prevent IGA. (author)

  20. Techniques for intergranular crack formation and assessment in alloy 600 base and alloy 182 weld metals

    International Nuclear Information System (INIS)

    Lee, Tae Hyun; Hwang, Il Soon; Kim, Hong Deok; Kim, Ji Hyun

    2015-01-01

    A technique developed to produce artificial intergranular stress corrosion cracks in structural components was applied to thick, forged alloy 600 base and alloy 182 weld metals for use in the qualification of nondestructive examination techniques for welded components in nuclear power plants. An externally controlled procedure was demonstrated to produce intergranular stress corrosion cracks that are comparable to service-induced cracks in both the base and weld metals. During the process of crack generation, an online direct current potential drop method using array probes was used to measure and monitor the sizes and shapes of the cracks. A microstructural characterization of the produced cracks revealed realistic conformation of the crack faces unlike those in machined notches produced by an electrodischarge machine or simple fatigue loading using a universal testing machine. A comparison with a destructive metallographic examination showed that the characteristics, orientations, and sizes of the intergranular cracks produced in this study are highly reproducible.

  1. Corrosion Resistance of 7475-T7351 Aluminum Alloy Plate for Aviation

    OpenAIRE

    LIU Ming; LI Hui-qu; CHEN Jun-zhou; LI Guo-ai; CHEN Gao-hong

    2017-01-01

    The intergranular corrosion and exfoliation corrosion properties of 7475-T7351 aluminum alloy plate for aviation were investigated, and the corrosion behaviors of the alloy were analyzed by metallographic analysis(MA) and transmission electron microscope(TEM). The results show that no obvious intergranular corrosion is observed, but exfoliation corrosion grade of 7475-T7351 aluminum alloy increases from EA on surface to EC in the core. The exfoliation corrosion of 7475 alloy plate is mainly b...

  2. The effect of thermal history on intergranular boron segregation and fracture morphology of substoichiometric Ni3Al

    International Nuclear Information System (INIS)

    Choudhury, A.; White, C.L.; Brooks, C.R.

    1986-01-01

    While it has attractive mechanical properties and good corrosion resistance, the usefulness of polycrystalline Ni 3 Al has been restricted because of its propensity for brittle intergranular fracture. While this intergranular brittleness can be aggravated by the intergranular segregation of certain impurities, particularly sulfur, the grain boundaries of Ni 3 Al are intrinsically brittle and Ni 3 Al will fail intergranularly in the absence of detectable impurity segregation. Addition of boron resulted in the fracture morphology changing from primarily intergranular to largely transgranular; and more importantly, the intergranular segregation of boron was conclusively demonstrated. The range of boron concentrations over which these beneficial effects are observed is well within the solubility limit, which has been estimated to be 1.5 at. % (4,5). Rice (6) developed a relationship between equilibrium intergranular segregation and grain boundary cohesion. According to this theory, the potential for intergranular embrittlement by a solute is related to the relative intensity of segregation of the solute to free surfaces as compared to segregation to grain boundaries. Rices theory allowed for the case of a solute segregating more strongly to grain boundaries than to free surfaces. If this difference is sufficiently large (approximately a factor of two), Rice's theory predicts an enhancement of grain boudary cohesion. White and coworkers (4,7) noted the rather unusual phenomenon of boron segregating much more strongly to grain boundaries of Ni 3 Al than to free surfaces, while sulfur (an embrittling impurity) was shown to exhibit the opposite effect

  3. Corrosion Behavior of Heat Affected Zone of AISI 321 stainless steel

    International Nuclear Information System (INIS)

    Ahn, Yong Sik; Park, Hwa Soon; Kim, Yeong Hwan; Won, Tae Yeon; Lee, Sang Lae

    1994-01-01

    Intergranular corrosion behavior of heat affected zone(HAZ) has been investigated for Ti-stabilized austenitic stainless steel AISI 321. It was observed that grain boundaries at HAZ of the steel with Ti/C ratio of 6.2 were corroded significantly after sensitization heat treatment. The increase of the Ti/C ratio up to 9.6 results in the evident decrease of intergranular corrosion. Weld simulation and intergranular corrosion test in 65% HNO 3 was performed. Influence of various thermal cycles on the intergranular corrosion was investigated. These results are discussed in terms of the behavior of TiC and Cr 23 C 6 precipitates

  4. A new stress corrosion cracking model for Inconel 600 in PWR media

    International Nuclear Information System (INIS)

    Magnin, T.

    1993-01-01

    A model of cracking in corrosion under stress, based on corrosion-plasticity interactions at cracking points, is proposed to describe the generally intergranular breakage of Inconel 600 in PWR medium. It is shown by calculation, and verified experimentally by observations in SEM, that a pseudo-intergranular breakage connected to the formation of micro facets in zigzags along the joints is possible, as well as a completely intergranular breakage. This allows us to assume that a continuity of mechanisms exists between the trans- and intergranular cracking by corrosion under material stress. (author)

  5. Corrosion of high purity Fe-Cr-Ni alloys in 13 N boiling nitric acid

    International Nuclear Information System (INIS)

    Ohta, Joji; Mayuzumi, Masami; Kusanagi, Hideo; Takaku, Hiroshi

    1998-01-01

    Corrosion in boiling nitric acid was investigated for high purity Fe-18%Cr-12%Ni alloys and type 304L stainless steels (SS). Owing to very low impurity concentration, the solution treated high purity alloys show almost no intergranular corrosion while the type 304L SS show severe intergranular corrosion. Both in the high purity alloys and type 304L SS, aging treatments ranging from 873 K to 1073 K for 1 h enhance intergranular corrosion. During the aging treatments, impurities should be segregated to the grain boundaries. The corrosion behaviors were discussed from a standpoint of impurity segregation to grain boundaries. This study is of importance for purex reprocessing of spent fuels

  6. ON THE ORIGIN OF INTERGRANULAR JETS

    International Nuclear Information System (INIS)

    Yurchyshyn, V. B.; Goode, P. R.; Abramenko, V. I.; Steiner, O.

    2011-01-01

    We observe that intergranular jets, originating in the intergranular space surrounding individual granules, tend to be associated with granular fragmentation, in particular, with the formation and evolution of a bright granular lane (BGL) within individual granules. The BGLs have recently been identified as vortex tubes by Steiner et al. We further discover the development of a well-defined bright grain located between the BGL and the dark intergranular lane to which it is connected. Signatures of a BGL may reach the lower chromosphere and can be detected in off-band Hα images. Simulations also indicate that vortex tubes are frequently associated with small-scale magnetic fields. We speculate that the intergranular jets detected in the New Solar Telescope (NST) data may result from the interaction between the turbulent small-scale fields associated with the vortex tube and the larger-scale fields existing in the intergranular lanes. The intergranular jets are much smaller and weaker than all previously known jet-like events. At the same time, they appear much more numerous than the larger events, leading us to the speculation that the total energy release and mass transport by these tiny events may not be negligible in the energy and mass-flux balance near the temperature minimum atop the photosphere. The study is based on the photospheric TiO broadband (1.0 nm) filter data acquired with the 1.6 m NST operating at the Big Bear Solar Observatory. The data set also includes NST off-band Hα images collected through a Zeiss Lyot filter with a passband of 0.025 nm.

  7. Sizing of intergranular stress corrosion cracking using low frequency ultrasound

    International Nuclear Information System (INIS)

    Fuller, M.D.; Avioli, M.J.; Rose, J.L.

    1985-01-01

    Based upon the work thus far accomplished on low frequency sizing, the following conclusions can be drawn: the potential of low frequency ultrasound for the sizing of IGSCC seams encouraging as demonstrated in this work. If minimal walking is expected, larger values of crack height/wavelength ratios should not affect the reliability of estimates; notch data points out the validity of signal amplitude for sizing. With care in frequency consideration, the technique can be extended to cracks; when wavelength is greater than flaw size, importance of orientation and reflector shape diminishes although less so for deeper cracks; when beam profile is larger than the defect size, echo amplitude is proportional to defect area when using shear wave probes and corner reflectors; other factors, in addition to crack size, affect signal amplitude. Reference data to compensate for depth and material (HAZ) is a must; additional crack samples should be studied in order to further develop and characterize the use of low frequency ultrasonics

  8. Part of the hydrogen in the intergranular crack by stress corrosion in primary circuit for the 600 and 690 nickel base alloys; Role de l'hydrogene dans le mecanisme de fissuration intergranulaire par corrosion sous contrainte en milieu primaire des alliages base nickel 600 et 690

    Energy Technology Data Exchange (ETDEWEB)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J. [CEA Saclay, Dept. de Physico-Chimie (DPC/SCCME/LECA), 91 - Gif sur Yvette (France); Odemer, G.; Coudurier, A.; Chene, J. [Evry Univ., UMR 8587 CNRS / CEA, LAMBE, 91 (France)

    2007-07-01

    The aim of this study is, in a first part, to characterize the hydrogen embrittlement sensitivity of the 600 and 690 based alloys in order to better understand the hydrogen role in the stress corrosion mechanism which appears in theses alloys in the primary circuit of the PWR type reactors. The authors studies how the hydrogen embrittlement is resulting from an interaction between the hydrogen and the plastic deformation. (A.L.B.)

  9. Topical problems of corrosion research for nuclear power purposes

    International Nuclear Information System (INIS)

    Eremias, B.

    1978-01-01

    Currently, research is focused on stress corrosion, intergranular corrosion, corrosion in water and steam, hydrogen-induced corrosion and corrosion in liquid sodium. The effort to limit stress corrosion resulted in the application of high nickel content austenitic steels. In these steels, the susceptibility to stress corrosion is mainly affected by previous heat treatment and the presence of chloride ions. Attention is also paid to medium and high-alloy chromium steels and susceptibility is studied to intergranular corrosion and stress corrosion. Of low-alloy steels the 21/4Cr-1Mo type steels stabilized with Nb or nonstabilized are studied with respect to decarburization kinetics and changes in mechanical properties in the presence of hydrogen. Of nonferrous metals zirconium alloys are studied used as cladding materials for fuel elements, mainly Zircaloy 2 and 4, with regard to their resistance to high-temperature oxidation, high-pressure steam action, etc. (J.F.)

  10. Computational multiscale modeling of intergranular cracking

    International Nuclear Information System (INIS)

    Simonovski, Igor; Cizelj, Leon

    2011-01-01

    A novel computational approach for simulation of intergranular cracks in a polycrystalline aggregate is proposed in this paper. The computational model includes a topological model of the experimentally determined microstructure of a 400 μm diameter stainless steel wire and automatic finite element discretization of the grains and grain boundaries. The microstructure was spatially characterized by X-ray diffraction contrast tomography and contains 362 grains and some 1600 grain boundaries. Available constitutive models currently include isotropic elasticity for the grain interior and cohesive behavior with damage for the grain boundaries. The experimentally determined lattice orientations are employed to distinguish between resistant low energy and susceptible high energy grain boundaries in the model. The feasibility and performance of the proposed computational approach is demonstrated by simulating the onset and propagation of intergranular cracking. The preliminary numerical results are outlined and discussed.

  11. Challenges in Continuum Modelling of Intergranular Fracture

    DEFF Research Database (Denmark)

    Coffman, Valerie; Sethna, James P.; Ingraffea, A. R.

    2011-01-01

    of grain boundaries, but also in crucial ways on edges, corners and triple junctions of even greater geometrical complexity. To address the first two challenges, we explore the physical underpinnings for creating functional forms to capture the hierarchical commensurability structure in the grain boundary......Intergranular fracture in polycrystals is often simulated by finite elements coupled to a cohesive zone model for the interfaces, requiring cohesive laws for grain boundaries as a function of their geometry. We discuss three challenges in understanding intergranular fracture in polycrystals. First...... properties. To address the last challenge, we demonstrate a method for atomistically extracting the fracture properties of geometrically complex local regions on the fly from within a finite element simulation....

  12. Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

    International Nuclear Information System (INIS)

    Helie, Max

    2015-01-01

    This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

  13. Electrochemical noise measurements of steel corrosion in the molten NaCl-K2SO4 system

    DEFF Research Database (Denmark)

    Cappeln, Frederik Vilhelm; Bjerrum, Niels; Petrushina, Irina

    2005-01-01

    -called active corrosion (i.e., the corrosion proceeds with no passivation due to the influence of chlorine), characterized by the formation of volatile metal chlorides as a primary corrosion product. It was found possible to obtain an empirical separation of general and intergranular corrosion using kurtosis (a......Electrochemical noise measurements have been carried out on AISI347, 10CrMo910, 15Mo3, and X20CrMoV121 steels in molten NaCl-K2SO4 at 630 degrees C. Different types of current noise have been identified for pitting, intergranular and peeling corrosion. The corrosion mechanism was the so...... statistical parameter calculated from the electrochemical noise data). It was found that average kurtosis values above 6 indicated intergranular corrosion and average values below 6 indicated general corrosion. The response time for localized corrosion detection in in-plant monitoring was approximately 90 min...

  14. Signal Characteristics of Eddy Current Test for Intergranular Attack of Steam Generator Tubes

    International Nuclear Information System (INIS)

    Choi, Myung Sik; Lee, Deok Hyun; Han, Jung Ho; Hur, Do Haeng; Cho, Se Gon; Yim, Chang Jae

    2002-01-01

    Because intergranular attack (IGA), one of the localized corrosion forms occurring on steam generator tubes, can not be fabricated by an electric discharge machining method, there are few data for the eddy current test (ECT) characteristics of IGA. In this paper, the characteristics of eddy current signals are evaluated using nonexpanded tubes with IGA defects formed in 0.1 M sodium tetrathionate solution at 40 .deg. C. The detectability and sizing accuracy of IGA were discussed in terms of the coil type and frequency of the ECT probes

  15. Corrosion evaluation technology

    International Nuclear Information System (INIS)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

  16. Mechanical damage due to corrosion of parts of pump technology and valves of LWR power installations

    International Nuclear Information System (INIS)

    Hron, J.; Krumpl, M.

    1986-01-01

    Two types are described of uneven corrosion of austenitic chromium-nickel steel: pitting and slit corrosion. The occurrence of slit corrosion is typical of parts of pumping technology and valves. The corrosion damage of austenitic chromium-nickel steels spreads as intergranular, transgranular or mixed corrosion. In nuclear power facilities with LWR's, intergranular corrosion is due to chlorides and sulphur compounds while transgranular corrosion is due to the presence of dissolved oxygen and chlorides. In mechanically stressed parts, stress corrosion takes place. The recommended procedures are discussed of reducing the corrosion-mechanical damage of pumping equipment of light water reactors during design, production and assembly. During the service of the equipment, corrosion cracks are detected using nondestructive methods and surface cracks are repaired by grinding and welding. (E.S.)

  17. Grain boundary segregation and intergranular failure

    International Nuclear Information System (INIS)

    White, C.L.

    1980-01-01

    Trace elements and impurities often segregate strongly to grain boundaries in metals and alloys. Concentrations of these elements at grain boundaries are often 10 3 to 10 5 times as great as their overall concentration in the alloy. Because of such segregation, certain trace elements can exert a disproportionate influence on material properties. One frequently observed consequence of trace element segregation to grain boundaries is the occurrence of grain boundary failure and low ductility. Less well known are incidences of improved ductility and inhibition of grain boundary fracture resulting from trace element segregation to grain boundaries in certain systems. An overview of trace element segregation and intergranular failure in a variety of alloy systems as well as preliminary results from studies on Al 3% Li will be presented

  18. Corrosion problems in light water nuclear reactors

    International Nuclear Information System (INIS)

    Berry, W.E.

    1984-01-01

    The corrosion problems encountered during the author's career are reviewed. Attention is given to the development of Zircaloys and attendant factors that affect corrosion; the caustic and chloride stress corrosion cracking (SCC) of austenitic stainless steel steam generator tubing; the qualification of Inconel Alloy 600 for steam generator tubing and the subsequent corrosion problem of secondary side wastage, caustic SCC, pitting, intergranular attack, denting, and primary side SCC; and SCC in weld and furnace sensitized stainless steel piping and internals in boiling water reactor primary coolants. Also mentioned are corrosion of metallic uranium alloy fuels; corrosion of aluminum and niobium candidate fuel element claddings; crevice corrosion and seizing of stainless steel journal-sleeve combinations; SCC of precipitation hardened and martensitic stainless steels; low temperature SCC of welded austenitic stainless steels by chloride, fluoride, and sulfur oxy-anions; and corrosion problems experienced by condensers

  19. Recognition and Analysis of Corrosion Failure Mechanisms

    Directory of Open Access Journals (Sweden)

    Steven Suess

    2006-02-01

    Full Text Available Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, material evaluation, data review and conclusion procurement. In analyzing corrosion failures, one must recognize the wide range of common corrosion mechanisms. The features of any corrosion failure give strong clues as to the most likely cause of the corrosion. This article details a proven approach to properly determining the root cause of a failure, and includes pictographic illustrations of the most common corrosion mechanisms, including general corrosion, pitting, galvanic corrosion, dealloying, crevice corrosion, microbiologically-influenced corrosion (MIC, corrosion fatigue, stress corrosion cracking (SCC, intergranular corrosion, fretting, erosion corrosion and hydrogen damage.

  20. Grain boundary defects initiation at the outer surface of dissimilar welds: corrosion mechanism studies

    International Nuclear Information System (INIS)

    De Bouvier, O.; Yrieix, B.

    1995-11-01

    Dissimilar welds located on the primary coolant system of the French PWR I plants exhibit grain boundary defects in the true austenitic zones of the first buttering layer. If grain boundaries reach the interface, they can extend to the martensitic band. Those defects are filled with compact oxides. In addition, the ferritic base metal presents some pits along the interface. Nowadays, three mechanisms are proposed to explain the initiation of those defects: stress corrosion cracking, intergranular corrosion and high temperature intergranular oxidation. This paper is dealing with the study of the mechanisms involved in the corrosion phenomenon. Intergranular corrosion tests performed on different materials show that only the first buttering layer, even with some δ ferrite, is sensitized. The results of stress corrosion cracking tests in water solutions show that intergranular cracking is possible on a bulk material representative of the first buttering layer. It is unlikely on actual dissimilar welds where the ferritic base metal protects the first austenitic layer by galvanic coupling. Therefore, the stress corrosion cracking assumption cannot explain the initiation of the defects in aqueous environment. The results of the investigations and of the corrosion studies led to the conclusion that the atmosphere could be the only possible aggressive environment. This conclusion is based on natural atmospheric exposure and accelerated corrosion tests carried out with SO 2 additions in controlled atmosphere. They both induce a severe intergranular corrosion on true sensitized austenitic materials. This corrosion studies cannot conclude definitively on the causes of the defect initiation on field, but they show that the atmospheric corrosion could produce intergranular attacks in the pure austenitic zones of the first buttering layer of the dissimilar welds and that this corrosion is stress assisted. (author). 1 ref., 6 figs., 4 tabs

  1. Intergranular creep of oriented bi-crystals of aluminium

    International Nuclear Information System (INIS)

    Biscondi, Michel

    1971-01-01

    This research thesis reports the study of the nature of intergranular creep, and of relationships between structure and creep ability of some grain boundaries. After having explained why bi-crystals are interesting for this kind of study, the author defines experimental conditions and describes measurement methods. He reports the study of the influence of external factors (time, test temperature, applied stress) on intergranular creep. He shows that grain boundary structure has a determining influence of the grain boundary ability to intergranular creep. The author discusses the obtained results and makes some propositions for the interpretation of the observed phenomenon

  2. Cutting of metal components by intergranular cracking

    International Nuclear Information System (INIS)

    Chavand, J.; Gauthier, A.; Lopez, J.J.; Tanis, G.

    1985-01-01

    The objective of this contract was to study a new steel-sheet cutting technique for dismantling nuclear installations without in principle producing secondary waste. This technique is based on intergranular cracking of steel induced by the combined action of penetration of molten metal into the steel and application of a mechanical load. Cutting has been achieved for stainless-steel sheets with thicknesses ranging from a few mm to 50 mm and for carbon-steel plates with thicknesses between 20 and 60 mm. For carbon steel is seems possible that components as thick as 100 mm can be cut. The tests have permitted selection of the heating methods and determination of the cracking parameters for the materials and range of thickness studied. In the case of thin sheets, results were obtained for cutting in varied positions suited to the techniques of dismantling in hot cells. A temperature-measuring system using an infrared camera has been developed to determine the variation of the temperature field established in the component. In association with the three-dimensional computation code COCO developed by the CEA, this system permits prediction of the changes in stresses in the cracked zone when the cutting parameters are modified. 34 figs

  3. Interphase and intergranular stress generation in carbon steels

    International Nuclear Information System (INIS)

    Oliver, E.C.; Daymond, M.R.; Withers, P.J.

    2004-01-01

    Neutron diffraction spectra have been acquired during tensile straining of high and low carbon steels, in order to compare the evolution of internal stress in ferritic steel with and without a reinforcing phase. In low carbon steel, the generation of intergranular stresses predominates, while in high carbon steel similar intergranular stresses among ferrite grain families are superposed upon a large redistribution of stress between phases. Comparison is made to calculations using elastoplastic self-consistent and finite element methods

  4. Study of intergranular embrittlement in Fe-12Mn alloys

    International Nuclear Information System (INIS)

    Lee, H.J.

    1982-06-01

    A high resolution scanning Auger microscopic study has been performed on the intergranular fracture surfaces of Fe-12Mn steels in the as-austenitized condition. Fracture mode below the ductile-brittle transition temperature was intergranular whenever the alloy was quenched from the austenite field. The intergranular fracture surface failed to reveal any consistent segregation of P, S, As, O, or N. The occasional appearance of S or O on the fracture surface was found to be due to a low density precipitation of MnS and MnO 2 along the prior austenite boundaries. An AES study with Ar + ion-sputtering showed no evidence of manganese enrichment along the prior austenite boundaries, but a slight segregation of carbon which does not appear to be implicated in the tendency toward intergranular fracture. Addition of 0.002% B with a 1000 0 C/1h/WQ treatment yielded a high Charpy impact energy at liquid nitrogen temperature, preventing the intergranular fracture. High resolution AES studies showed that 3 at. % B on the prior austenite grain boundaries is most effective in increasing the grain boundary cohesive strength in an Fe-12Mn alloy. Trace additions of Mg, Zr, or V had negligible effects on the intergranular embrittlement. A 450 0 C temper of the boron-modified alloys was found to cause tempered martensite embrittlement, leading to intergranular fracture. The embrittling treatment of the Fe-12Mn alloys with and without boron additions raised the ductile-brittle transition by 150 0 C. This tempered martensite embrittlement was found to be due to the Mn enrichment of the fracture surface to 32 at. % Mn in the boron-modified alloy and 38 at. % Mn in the unmodified alloy. The Mn-enriched region along the prior austenite grain boundaries upon further tempering is believed to cause nucleation of austenite and to change the chemistry of the intergranular fracture surfaces. 61 figures

  5. Study of twist boundaries in aluminium. Structure and intergranular diffusion

    International Nuclear Information System (INIS)

    Lemuet, Daniel

    1981-01-01

    This research thesis addresses the study of grain boundaries in oriented crystals, and more particularly the systematic calculation of intergranular structures and energies of twist boundaries of <001> axis in aluminium, the determination of intergranular diffusion coefficients of zinc in a set of twist bi-crystals of same axis encompassing a whole range of disorientations, and the search for a correlation between these experimental results and calculated structures

  6. Morphological kinetics and localized corrosion

    International Nuclear Information System (INIS)

    Santarini, G.

    1992-01-01

    A phenomenological modeling is proposed for physicochemical systems that evolve by initiation and growth of well distinct defects. It consists in a mathematical treatment of data on the evolution of defect distribution, which leads to the knowledge of evolution parameters ultimately usable for behaviour predictions. A method is given for calculating a validity parameter which quantifies the pertinence of the choice for analytical representations. An example of application to localized corrosion is given with the intergranular stress corrosion cracking of Alloy 600 in high temperature water. (Author). 6 refs

  7. Mobile evaporator corrosion test results

    International Nuclear Information System (INIS)

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

  8. A contribution to the question of stress-corrosion cracking of austenitic stainless steel cladding in nuclear power plants

    International Nuclear Information System (INIS)

    Kupka, I.; Mrkous, P.

    1977-01-01

    A brief review is presented of the basic types of corrosion damage (uniform corrosion, intergranular corrosion, stress corrosion) and their influence on operational safety are estimated. Corrosion cracking is analyzed of austenitic stainless steel cladding taking into account the adverse impact of coolant and stress (both operational and residual) in a light water reactor primary circuit. Experimental data are given of residual stresses in the stainless steel clad material, as well as their magnitude and distribution after cladding and heat treatment. (author)

  9. Application of Kelvin probe Force Microscopy (KFM) to evidence localized corrosion of over-aged aeronautical 2024 aluminum alloy

    OpenAIRE

    Radutoiu, Nicoleta; Alexis, Joël; Lacroix, Loïc; Abrudeanu, Marioara; Petit, Jacques-Alain

    2013-01-01

    International audience; The 2xxx serie aluminum alloys are characterized by good mechanical performances and low density, however they are susceptible to different forms of localized corrosion: pitting corrosion, intergranular corrosion and stress corrosion cracking. The 2024-T351 aluminum alloy is used in the aircraft industry for numerous applications such as fuselage and door skin. Corrosion damage of the material is also very detrimental for the structural integrity of the aircraft. The p...

  10. Study of the localized corrosion of over-aged aeronautical 2024 aluminum alloy. Kelvin probe Force Microscopy (KFM) application

    OpenAIRE

    Radutoiu , Nicoleta; Lacroix , Loïc; Alexis , Joël; Abrudeanu , Marioara; Petit , Jacques-Alain

    2012-01-01

    International audience; The 2xxx serie aluminum alloys are characterized by good mechanical performances and low density, however they are susceptible to different forms of localized corrosion: pitting corrosion, intergranular corrosion and stress corrosion cracking. The 2024-T351 aluminum alloy is used in the aircraft industry for numerous applications such as fuselage and door skin. Corrosion damage of the material is also very detrimental for the structural integrity of the aircraft. The p...

  11. An Investigation on Corrosion Behavior of a Multi-layer Modified Aluminum Brazing Sheet

    Directory of Open Access Journals (Sweden)

    Liu Wei

    2016-01-01

    Full Text Available The corrosion behavior of a multi-layer modified aluminum brazing sheet (AA4045/3003Mod./AA7072/AA4045 was investigated. The results shows that, the existence of BDP, which forms at the interface between clad and core layer during brazing, changes the corrosion form of the air side of the material from inter-granular corrosion to local exfoliation corrosion. The addition of anti-corrosion layer makes the corrosion form of the water side from inter-granular corrosion into uniform exfoliation corrosion. Compared to the normal triple-layer brazing sheet at the same thickness, the time to perforation of the modified four-layer brazing sheet is increased by more than 200%.

  12. The Effect of Applied Tensile Stress on Localized Corrosion in Sensitized AA5083

    Science.gov (United States)

    2015-09-01

    corrosion, but if exposed to elevated temperature for prolonged periods of time the alloy becomes sensitized. Since the β phase is more anodic than the...degree of localized corrosion for sensitized AA5083 under an applied tensile stress. AA5083 is an aluminum -magnesium alloy that experiences severe...direction. 14. SUBJECT TERMS Aluminum alloy , AA5083, IGSCC, intergranular stress corrosion cracking, localized corrosion, sensitized aluminum 15

  13. Stress corrosion cracking of Inconel in high temperature water; Corrosion fissurante sous contrainte de l'Inconel dans l'eau a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Coriou,; Grall,; Gall, Le; Vettier, [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires

    1960-07-01

    Some Inconel samples were subjected to hot water corrosion testing (350 deg. C), under stress slightly above the elastic limit. It has been observed that different types of alloys - with or without titanium - could suffer serious intergranular damage, including a complete rupture, within a three months period. In one case, we observed an unusual intergranular phenomenon which appeared quite different from common intergranular corrosion. (author) [French] Des essais de corrosion d'Inconel sont realises dans l'eau a 350 deg. C, et sous contrainte legerement superieure a la limite elastique. On constate que differentes varietes d'alliage avec ou sans titane donnent lieu a des accidents intergranulaires graves allant jusqu'a rupture complete en 3 mois. Dans un cas, on observe un phenomene intergranulaire particulier tres different de la corrosion intergranulaire classique. (auteur)

  14. The application of in situ analytical transmission electron microscopy to the study of preferential intergranular oxidation in Alloy 600

    Energy Technology Data Exchange (ETDEWEB)

    Burke, M.G., E-mail: m.g.burke@manchester.ac.uk; Bertali, G.; Prestat, E.; Scenini, F.; Haigh, S.J.

    2017-05-15

    In situ analytical transmission electron microscopy (TEM) can provide a unique perspective on dynamic reactions in a variety of environments, including liquids and gases. In this study, in situ analytical TEM techniques have been applied to examine the localised oxidation reactions that occur in a Ni-Cr-Fe alloy, Alloy 600, using a gas environmental cell at elevated temperatures. The initial stages of preferential intergranular oxidation, shown to be an important precursor phenomenon for intergranular stress corrosion cracking in pressurized water reactors (PWRs), have been successfully identified using the in situ approach. Furthermore, the detailed observations correspond to the ex situ results obtained from bulk specimens tested in hydrogenated steam and in high temperature PWR primary water. The excellent agreement between the in situ and ex situ oxidation studies demonstrates that this approach can be used to investigate the initial stages of preferential intergranular oxidation relevant to nuclear power systems. - Highlights: • In situ analytical TEM has been performed in 1 bar H{sub 2}-H{sub 2}O vapor at 360–480 °C. • Nanoscale GB migration and solute partitioning correlate with ex situ data for Alloy 600 in H{sub 2}-steam. • This technique can provide new insights into localised reactions associated with localised oxidation.

  15. Corrosion monitoring in a straw-fired power plant using an electrochemical noise probe

    DEFF Research Database (Denmark)

    Cappeln, Frederik Vilhelm; Bjerrum, Niels; Petrushina, Irina

    2007-01-01

    Electrochemical Noise Measurements have been carried out in situ in a straw-fired power plant using an experimental probe constructed from alumina and AlSl 347 steel. Based on a framework of controlled laboratory experiments it has been found that electrochemical noise has the unique ability...... to provide in-situ monitoring of intergranular corrosion in progress. The probe had a lifetime of two months. It was shown that down-time corrosion in the boiler was negligible. Electrochemical noise data indicated that metal temperatures around 590 degrees C should be avoided as the intergranular corrosion...

  16. A fractal model for intergranular fractures in nanocrystals

    International Nuclear Information System (INIS)

    Lung, C.W.; Xiong, L.Y.; Zhou, X.Z.

    1993-09-01

    A fractal model for intergranular fractures in nanocrystals is proposed to explain the dependence of fracture toughness with grain size in this range of scale. Based on positron annihilation and internal friction experimental results, we point out that the assumption of a constant grain boundary thickness in previous models is too simplified to be true. (author). 7 refs, 6 figs

  17. Micromechanical Aspects of Transgranular and Intergranular Failure Competition

    Czech Academy of Sciences Publication Activity Database

    Dlouhý, Ivo; Tarafder, M.; Hadraba, Hynek

    2011-01-01

    Roč. 465, - (2011), s. 399-402 ISSN 1013-9826 R&D Projects: GA ČR(CZ) GAP107/10/0361 Institutional research plan: CEZ:AV0Z20410507 Keywords : intergranular fracture * cleavage * fracture toughness Subject RIV: JL - Materials Fatigue, Friction Mechanics

  18. Atmospheric Corrosion Behavior of 2A12 Aluminum Alloy in a Tropical Marine Environment

    Directory of Open Access Journals (Sweden)

    Zhongyu Cui

    2015-01-01

    Full Text Available Atmospheric corrosion behavior of 2A12 aluminum alloy exposed to a tropical marine environment for 4 years was investigated. Weight loss of 2A12 alloy in the log-log coordinates can be well fitted with two linear segments, attributing to the evolution of the corrosion products. EIS results indicate that the corrosion product layer formed on the specimens exposed for 12 months or longer presents a good barrier effect. Corrosion morphology changes from pitting corrosion to severe intergranular corrosion with the extension of exposure time, resulting in the reduction of the mechanical properties.

  19. A compilation of experiences of corrosion in Nordic nuclear power plants

    International Nuclear Information System (INIS)

    Norring, K.; Rosborg, B.

    1985-01-01

    14 reactors in commercial operation in the Nordic countries exhibit a great variety of corrosion induced damages. The largest number of such damages have affected turbine plants and seawater cooling systems. More severe cases of corrosion which have been experienced are intergranular stress corrosion cracking of steam generator tubing, stainless steel piping, and high strenght bolts and screws, together with erosion corrosion of structural steel in turbine plants. In all units in operation some form of corrosion damage has occurred. In a worldwide perspective the corrosion problems in the Nordic nuclear power plants have been of manageable extent

  20. Corrosion behavior of stainless steel and zirconium in nitric acid containing highly oxidizing species

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Fujita, Tomonari

    1994-01-01

    Corrosion behavior of 304ELC, 310Nb stainless steels and Zirconium was investigated in the simulated dissolver solution of a reprocessing plant to obtain fundamental data for life prediction. Corrosion of heat transfer surface was also investigated in nitric acid solutions containing Ce ion. The results obtained are as follows: (1) Stainless steels showed intergranular corrosion in the simulated dissolver solution. The corrosion rate increased with time and reached to a constant value after several hundred hours of immersing time. The constant corrosion rate changed depending on potential suggesting that corrosion potential dominates the corrosion process. 310Nb showed superior corrosion resistance to 304ELC. (2) Corrosion rate of stainless steels increased in the heat transfer condition. The causes of corrosion enhancement are estimated to be higher corrosion potential and higher temperature of heat transfer surface. (3) Zirconium showed perfect passivity in all the test conditions employed. (author)

  1. Corrosion behaviour of cladded nickel base alloys

    International Nuclear Information System (INIS)

    Brandl, W.; Ruczinski, D.; Nolde, M.; Blum, J.

    1995-01-01

    As a consequence of the high cost of nickel base alloys their use as surface layers is convenient. In this paper the properties of SA-as well as RES-cladded NiMo 16Cr16Ti and NiCr21Mo14W being produced in single and multi-layer technique are compared and discussed with respect to their corrosion behaviour. Decisive criteria describing the qualities of the claddings are the mass loss, the susceptibility against intergranular corrosion and the pitting corrosion resistance. The results prove that RES cladding is the most suitable technique to produce corrosion resistant nickel base coatings. The corrosion behaviour of a two-layer RES deposition shows a better resistance against pitting than a three layer SAW cladding. 7 refs

  2. Some proposed mechanisms for internal cladding corrosion

    International Nuclear Information System (INIS)

    Bradbury, M.H.; Pickering, S.; Whitlow, W.H.

    1977-01-01

    In spite of extensive research during recent years, a comprehensive model for internal cladding corrosion in fast reactor oxide fuel pins has not yet been established. In this paper, a model is proposed which accounts for many of the features normally associated with this type of corrosion. The model is composed of a number of parts which describe the chronological sequence of events at the fuel/cladding interface. The corrosion reaction is visualised as being primarily chemical in character, involving the cladding steel, the fuel and the more aggressive fission products, notably caesium in the presence of oxygen. The model attempts to explain how corrosion starts, how it depends on the oxygen potential, why it occurs non-uniformly; also covered are phase changes within the cladding steel and morphological features such as the intergranular form of attack and the distribution of corrosion products in the fuel/cladding gap. (author)

  3. Stress corrosion of low alloy steel forgings

    International Nuclear Information System (INIS)

    Thornton, D.V.; Mould, P.B.; Patrick, E.C.

    1976-01-01

    The catastrophic failure of a steam turbine rotor disc at Hinkley Point 'A' Power station was shown to have been caused by the growth of a stress corrosion crack to critical dimensions. This failure has promoted great interest in the stress corrosion susceptibility of medium strength low alloy steel forgings in steam environments. Consequently, initiation and growth of stress corrosion cracks of typical disc steels have been investigated in steam and also in water at 95 0 C. Cracking has been shown to occur, predominantly in an intergranular manner, with growth rates of between 10 -9 and 10 -7 mm sec. -1 . It is observed that corrosion pitting and oxide penetration prior to the establishment of a stress corrosion crack in the plain samples. (author)

  4. Some proposed mechanisms for internal cladding corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Bradbury, M H; Pickering, S; Whitlow, W H [EURATOM (United Kingdom)

    1977-04-01

    In spite of extensive research during recent years, a comprehensive model for internal cladding corrosion in fast reactor oxide fuel pins has not yet been established. In this paper, a model is proposed which accounts for many of the features normally associated with this type of corrosion. The model is composed of a number of parts which describe the chronological sequence of events at the fuel/cladding interface. The corrosion reaction is visualised as being primarily chemical in character, involving the cladding steel, the fuel and the more aggressive fission products, notably caesium in the presence of oxygen. The model attempts to explain how corrosion starts, how it depends on the oxygen potential, why it occurs non-uniformly; also covered are phase changes within the cladding steel and morphological features such as the intergranular form of attack and the distribution of corrosion products in the fuel/cladding gap. (author)

  5. Corrosion and corrosion control

    International Nuclear Information System (INIS)

    Khanna, A.S.; Totlani, M.K.

    1995-01-01

    Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

  6. Dictionary corrosion and corrosion control

    International Nuclear Information System (INIS)

    1985-01-01

    This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

  7. Corrosion under stress of AISI 304 steel in thiocyanate solutions

    International Nuclear Information System (INIS)

    Perillo, P.M.; Duffo, G.S.

    1989-01-01

    Corrosion susceptibility under stress of AISI 304 steel sensitized in a sodium thiocyanate solution has been studied and results were compared with those obtained with solutions of thiosulfate and tetrathionate. Sensitized steel type 304 is highly susceptible to corrosion when under intergranular stress (IGSCC) in thiocyanate solutions but the aggressiveness of this anion is less than that of the other sulphur anions studied (thiosulfate and tetrathionate). This work has been partly carried out in the Chemistry Department. (Author) [es

  8. Corrosion in ICPP fuel storage basins

    International Nuclear Information System (INIS)

    Dirk, W.J.

    1993-09-01

    The Idaho Chemical Processing Plant currently stores irradiated nuclear fuel in fuel storage basins. Historically, fuel has been stored for over 30 years. During the 1970's, an algae problem occurred which required higher levels of chemical treatment of the basin water to maintain visibility for fuel storage operations. This treatment led to higher levels of chlorides than seen previously which cause increased corrosion of aluminum and carbon steel, but has had little effect on the stainless steel in the basin. Corrosion measurements of select aluminum fuel storage cans, aluminum fuel storage buckets, and operational support equipment have been completed. Aluminum has exhibited good general corrosion rates, but has shown accelerated preferential attack in the form of pitting. Hot dipped zinc coated carbon steel, which has been in the basin for approximately 40 years, has shown a general corrosion rate of 4 mpy, and there is evidence of large shallow pits on the surface. A welded Type 304 stainless steel corrosion coupon has shown no attack after 13 years exposure. Galvanic couples between carbon steel welded to Type 304 stainless steel occur in fuel storage yokes exposed to the basin water. These welded couples have shown galvanic attack as well as hot weld cracking and intergranular cracking. The intergranular stress corrosion cracking is attributed to crevices formed during fabrication which allowed chlorides to concentrate

  9. An overview of materials degradation by stress corrosion in PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Scott, P. M. [Framatome ANP, Tour Areva, 92084 Paris La Defense Cedex (France)

    2004-07-01

    The aging of water cooled and moderated nuclear steam supply systems has given rise to many material corrosion problems of which stress corrosion cracking has proved to be one of the most serious. The aim of this paper is to review some examples of corrosion and particularly stress corrosion problems from the author's experience of interpreting and modelling these phenomena in PWR systems. Examples of stress corrosion cracking in PWR systems described include the major issue of Alloy 600 intergranular cracking in primary PWR coolants, for which it is generally perceived that both adequate life prediction models and remedial measures now exist. Intergranular corrosion and stress corrosion cracking of Alloy 600 steam generator tubes that occur in occluded superheated crevices on the secondary side of steam generators due to hide-out and concentration of water borne impurities are also addressed. Rather less extensive or well known examples are discussed such as the stress corrosion cracking of carbon and low alloy steels and of stainless steels in occluded dead-leg situations where it is sometimes difficult to guarantee adequate control of water chemistry, particularly at plant start-up. Reference is also be made to the use of high strength fastener materials in PWR systems as well as to the emerging issue of the effect of high neutron doses on the stress corrosion resistance of core structural components fabricated from austenitic stainless steels. (authors)

  10. An overview of materials degradation by stress corrosion in PWRs

    International Nuclear Information System (INIS)

    Scott, P. M.

    2004-01-01

    The aging of water cooled and moderated nuclear steam supply systems has given rise to many material corrosion problems of which stress corrosion cracking has proved to be one of the most serious. The aim of this paper is to review some examples of corrosion and particularly stress corrosion problems from the author's experience of interpreting and modelling these phenomena in PWR systems. Examples of stress corrosion cracking in PWR systems described include the major issue of Alloy 600 intergranular cracking in primary PWR coolants, for which it is generally perceived that both adequate life prediction models and remedial measures now exist. Intergranular corrosion and stress corrosion cracking of Alloy 600 steam generator tubes that occur in occluded superheated crevices on the secondary side of steam generators due to hide-out and concentration of water borne impurities are also addressed. Rather less extensive or well known examples are discussed such as the stress corrosion cracking of carbon and low alloy steels and of stainless steels in occluded dead-leg situations where it is sometimes difficult to guarantee adequate control of water chemistry, particularly at plant start-up. Reference is also be made to the use of high strength fastener materials in PWR systems as well as to the emerging issue of the effect of high neutron doses on the stress corrosion resistance of core structural components fabricated from austenitic stainless steels. (authors)

  11. Corrosion resistance testing of high-boron-content stainless steels

    International Nuclear Information System (INIS)

    Petrman, I.; Safek, V.

    1994-01-01

    Boron steels, i.e. stainless steels with boron contents of 0.2 to 2.25 wt.%, are employed in nuclear engineering for the manufacture of baskets or wells in which radioactive fissile materials are stored, mostly spent nuclear fuel elements. The resistance of such steels to intergranular corrosion and uniform corrosion was examined in the Strauss solution and in boric acid; the dependence of the corrosion rate of the steels on their chemical composition was investigated, and their resistance was compared with that of AISI 304 type steel. Corrosion resistance tests in actual conditions of ''wet'' compact storage (demineralized water or a weak boric acid solution) gave evidence that boron steels undergo nearly no uniform corrosion and, as electrochemical measurements indicated, match standard corrosion-resistant steels. Corrosion resistance was confirmed to decrease slightly with increasing boron content and to increase somewhat with increasing molybdenum content. (Z.S.). 3 tabs., 4 figs., 7 refs

  12. Solvent effects on stress corrosion cracking of zirconium and Zircaloy-4 in iodine

    International Nuclear Information System (INIS)

    Farina, Silvia B.; Duffo, Gustavo S.; Galvele, Jose R.

    2000-01-01

    Localized corrosion (pitting, intergranular attack and stress corrosion cracking) of Zircaloy-4 and its principal component, zirconium, was investigated in solutions of iodine in different alcohols (methanol, ethanol, 1-propanol, 1-butanol, 1-pentanol and 1-octanol). Intergranular attack was found in all of the solutions tested, and the attack velocity increases when the size of the alcohol molecule decreases. In some cases it was found that intergranular attack is accompanied by pitting. Slow strain-rate experiments showed that the propagation rate of stress corrosion cracks also depends on the size of the solvent molecule. From these results it may be inferred that the cause of the variation in the velocity is the steric hindrance of the alcohol molecules. The surface mobility SCC mechanism may account for these results. (author)

  13. Intergranular and inter-phased boundaries in the materials

    International Nuclear Information System (INIS)

    Aslanides, A.; Backhaus-Ricoult, M.; Bayle-Guillemaud, P.

    2000-01-01

    This document collects the abstracts of the talks presented during the colloquium J2IM on the intergranular and inter-phased boundaries in the materials. Around the themes of the interfaces behaviour and grain boundaries defects in materials, these days dealt with the microstructure behaviour in many domains such as the interfaces in batteries, the irradiation damages and the special case of the fuel-cladding interactions, the stressed interfaces, the alumina or silicon carbides substrates. (A.L.B.)

  14. A study on the fractures of iodine induced stress corrosion cracking of new zirconium alloys

    International Nuclear Information System (INIS)

    Peng Qian; Zhao Wenjin; Li Weijun; Tang Zhenghua; Heng Xuemei

    2005-10-01

    The morphology and chemical compositions of I-SCC fractures of new zirconium alloys were investigated by SEM and EDXA. The feature on fracture surface for I-SCC samples, such as corrosion products, the secondary cracking, intergranular cracking and pseudo-cleavage transgranular cracking, have been observed. And the fluting, the typical characteristic of I-SCC also has been found. Intergranular cracking is visible at crack initiation stage and transgranular cracking is distinguished at crack propagation stage. The corrosion products are mainly composed of Zr and O; and I can be detected on the local pseudocleavage zone. The most of grooves on the fractures of relieved-stress annealing samples are parallel with the roll plane. The intergranular cracking in relieved-stress annealing samples is not obvious. When the test temperature increases, the activity of iodine increases and the stress on crack tip is easier to be released, thus the corrosion products on fracture also increase and intergranular cracking is visible. The partial pressure of iodine influents the thickness of corrosion products, and intergranular cracking is easier to be found when iodine partial pressure is high enough. (authors)

  15. A Study on the Characteristics of Corrosion in Cold Worked Flexible STS 304 Stainless Steel Pipes

    International Nuclear Information System (INIS)

    Kim, In Soo; Kim, Sung Jin

    1993-01-01

    Effects of cold working on the corrosion resistance of austenitic STS 304 stainless steel pipes were investigated using anodic polarization method, EDX analysis and SEM technique. Corrosion products had a lots of S and Cl - ion. Generally, corrosion patterns as a result of STS 304 stainless steel to concrete environment were proceeded in the order of the pitting to intergranular corrosion. In the case of the flexible pipes were covered tightly with other polymer materials, crevice corrosion occurred to a much greater extent on austenitic than on martensitic region

  16. Effects of Variations in Salt-Spray Conditions on the Corrosion Mechanisms of an AE44 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Holly J. Martin

    2010-01-01

    Full Text Available The understanding of how corrosion affects magnesium alloys is of utmost importance as the automotive and aerospace industries have become interested in the use of these lightweight alloys. However, the standardized salt-spray test does not produce adequate corrosion results when compared with field data, due to the lack of multiple exposure environments. This research explored four test combinations through three sets of cycles to determine how the corrosion mechanisms of pitting, intergranular corrosion, and general corrosion were affected by the environment. Of the four test combinations, Humidity-Drying was the least corrosive, while the most corrosive test condition was Salt Spray-Humidity-Drying. The differences in corrosivity of the test conditions are due to the various reactions needed to cause corrosion, including the presence of chloride ions to cause pit nucleation, the presence of humidity to cause galvanic corrosion, and the drying phase which trapped chloride ions beneath the corrosion by-products.

  17. Corrosion behavior of high purity Fe-Cr-Ni alloys in trans-passive condition

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Ohta, Jyoji; Kako, Kenji

    1998-01-01

    The corrosion behavior of high-purity (99.99%) Fe-Cr-Ni alloys was investigated in 13 N nitric acid with/without Ce 4+ ions to clarify the effect of impurities on the trans-passive corrosion of stainless steel. The following results were obtained. (1) Almost no intergranular corrosion was observed in the high-purity alloys, although the corrosion rate of the matrix region was nearly the same as that of a commercial stainless steel with the same Cr and Ni content. (2) Due to the improved intergranular corrosion resistance, the effect of the purification became significant in the corrosion condition with the grain-separation being predominant. (3) The high-purity alloys showed higher susceptivility to intergranular corrosion with aging treatment between 873 K and 1073 K. Although the sulfuric acid/copper sulfate test suggested the formation of Cr-depleted zones, a grain boundary micro-analysis using a FETEM with an EDX did not reveal any change in Cr content or impurity segregain along the grain boundaries. The mechanism of corrosion enhancement resulting from the aging treatment remains nuclear. (author)

  18. Intergranular brittle fracture of a low alloy steel. Global and local approaches

    International Nuclear Information System (INIS)

    Kantidis, E.

    1993-08-01

    The intergranular brittle fracture of a low alloy steel (A533B.Cl1) is studied: an embrittlement heat treatment is used to develop two brittle 'states' that fail through an intergranular way at low temperatures. This mode of fracture leads to an important shift of the transition temperature (∼ 165 deg C) and a decrease in the fracture toughness. The local approach to fracture, developed for cleavage, is applied to the case of intergranular fracture. Modifications are proposed. The physical supports of these models are verified by biaxial (tension-torsion) tests. From the local approaches developed for intergranular fracture, the static and dynamic fracture toughness of the embrittled steel is predicted. The local approach applied to a structural steel, which presents mixed modes of fracture (cleavage and intergranular), showed that this mode of fracture seems to be controlled by intergranular loss of cohesion

  19. Evaluation of intergranular cracks on the ring header cross at Grand Gulf Unit No. 1

    International Nuclear Information System (INIS)

    Czajkowski, C.J.

    1987-01-01

    A metallurgical investigation was performed on a sample of cracked ring header cross material from the Grand Gulf Unit No. 1 Nuclear Power Station. The cracks were located in a 6-7 in (15-17.5 cm) width band running circumferentially below the cross to cap weld with a similar band above the cross to discharger pipe weld. The indications were up to 19 mm in length and 6.0 mm in depth. This particular sample was cut from a cross which had not seen actual service but which had been used to qualify the induction heating stress improvement (IHSI) technique for the Grand Gulf units. The base material was SA 182 material manufactured to SA 403-type WP 304 stainless steel. The investigation consisted of visual/dye penetrant examination, chemical analysis, hardness testing, optical microscopy, scanning electron microscopy and energy dispersive spectroscopy. The evaluated cracks were intergranular and initiated on the forging's exterior surface. The grain size of the material was larger than ASTM 00 and no definitive corrosive species were found by Energy Dispersive Spectroscopy (EDS). The cracking is considered to be the result of the forging having been overheated/burned during manufacture. (author)

  20. Grain-boundary microchemistry and intergranular cracking of irradiated austenitic stainless steels

    International Nuclear Information System (INIS)

    Chung, H.M.; Ruther, W.E.; Sanecki, J.E.; Kassner, T.F.

    1993-01-01

    Constant-extension-rate tensile tests and grain-boundary analysis by Auger electron spectroscopy were conducted on high and commercial-purity (HP and CP) Type 304 stainless steel (SS) specimens from irradiated boiling-water reactor (BWR) components to identify the mechanisms of irradiation-assisted stress corrosion cracking (IASCC). Contrary to previous beliefs, susceptibility to intergranular fracture could not be correlated with radiation-induced segregation of impurities such as Si, P, C, or S, but a correlation was obtained with grain-boundary Cr concentration, indicating a role for Cr depletion. Detailed analysis of grain-boundary chemistry was conducted on BWR neutron absorber tubes that were fabricated from two similar heats of HP Type 304 SS of virtually identical bulk chemical composition but exhibiting a significant difference in susceptibility to IASCC after irradiation to ∼2 x 10 21 n/cm 2 (E > 1 MeV). Grain-boundary concentrations of Cr Ni, Si, P, S, and C of the cracking-resistant and -susceptible HP heats were virtually identical. However, grain boundaries of the cracking-resistant material contained less N and more B and Li than those of the cracking-susceptible material. This observation indicates that, besides the deleterious effect of grain-boundary Cr depletion, a synergism between grain-boundary segregation of N and B and transmutation to H and Li plays an important role in IASCC

  1. The intergranular segregation of boron in substoichiometric Ni/sub 3/Al

    Energy Technology Data Exchange (ETDEWEB)

    Choudhury, A.

    1987-12-01

    The intermetallic compound Ni/sub 3/Al offers promise as a material for high temperature applications. In addition to its unusual property of increasing strength with temperature (until approx.700/sup 0/C), it has excellent corrosion and oxidation resistance. Microalloying the alloy with boron has been shown to be dramatically effective in improving its inherent intergranular brittleness. This improvement results from the strong tendency of boron to segregate to the grain boundaries of Ni/sub 3/Al. This research deals with the study of the segregation behavior of boron. Auger electron spectroscopy was chosen as the technique adopted to study this segregation. The strong effect of segregant level on the grain boundary strength level can be controlled by thermal history variations and by variations in the level of solute in the bulk. Cathodic hydrogen charging was shown to be a potent tool in opening up other wise cohesive boundaries for analysis. The effective binding energy of boron at the grain boundaries of Ni/sub 3/Al was calculated from experimental data; it was found to vary between 0.2 and 0.45 eV. Kinetics of segregation have been investigated; the present set of kinetic studies were shown to be inadequate to find a diffusion coefficient and that temperatures lower than those studied here need to be used. As an associated investigation, a set of elemental standards were developed for the particular scanning Auger microprobe used in this study. 141 refs., 94 figs., 26 tabs.

  2. Short intergranular cracks in the piecewise anisotropic continuum model of the microstructure

    International Nuclear Information System (INIS)

    Cizelj, L.; Kovse, I.

    2001-01-01

    Computational algorithms aiming at modeling and visualization of the initiation and growth of intergranular stress corrosion cracks (e.g., in the steam generator tubes) on the grain-size scale have already been proposed [6]. The main focus of the paper is given to the influence of randomly oriented neighboring grains on the microscopic stress fields at crack tips. The incompatibility strains, which develop along the boundaries of randomly oriented anisotropic grains, are shown to influence the local stress fields at crack tips significantly. Special attention has been paid to the implementation and comparison of different numerical methods estimating the local stress fields at crack tips, aiming at optimizing the computational time and the numerical accuracy of the results. The limited number of calculations indicate that the anisotropic arrangement of grains with local incompatibility strains causes on average about 10% (plane strain) and 26% (plane stress) higher J-integral values at the crack tips than expected from the calculations in the isotropic case.(author)

  3. Intergranular penetration of liquid gold into stainless steel

    OpenAIRE

    Favez, Denis; Deillon, Léa; Wagnière, Jean-Daniel; Rappaz, Michel

    2011-01-01

    Intergranular penetration of liquid 18 K gold into a superaustenitic stainless steel, which occurs during laser welding of these two materials, has been studied using a C-ring device which can be put under tensile stresses by a screw. It is shown that liquid gold at 1000 degrees C penetrates the immersed stainless steel C-ring at grain boundaries, but only when tensile stresses are applied. Based on the thickness of the peritectic phase that forms all along the liquid crack and on the transve...

  4. Critical current of the nonuniform Josephson transition at intergranular boundary with random dislocation distribution

    International Nuclear Information System (INIS)

    Mejlikhov, E.Z.; Farzetdinova, R.M.

    1997-01-01

    Critical current of inhomogeneous intergranular Josephson transition is calculated in the assumption concerning superconductivity suppression by local strains of boundary dislocations with random distribution

  5. An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

    International Nuclear Information System (INIS)

    Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

    1995-01-01

    As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

  6. Corrosion of X18H9T steel after 25 years of operation in steam water environments of the VK-50 reactor

    International Nuclear Information System (INIS)

    Filyakin, G.V.; Shamardin, V.E.; Goncharenko, Yu.D.; Kazakov, V.A.

    2004-01-01

    This paper presents the results from testing a VK-50 reactor measuring channel, removed from the reactor after 25 years of operation without signs of integrity loss. Metallography and electron microscopy as well as Auger spectroscopy of elemental composition were carried out. Intergranular corrosion is revealed in a base metal of the measurement channel tube at the core bottom level. A network of non-through, mainly longitudinal cracks of intergranular nature are located at the level of top and center of the core as well as directly under the reactor cover. The investigation results enable us to draw a conclusion that corrosion damage rate of the channel material depends on axial coolant density in the core. The neutron irradiation impact may be provocative but not chief factor for increasing the base metal sensitivity to intergranular corrosion and corrosion cracking. (authors)

  7. The Effect of Homogenization on the Corrosion Behavior of Al-Mg Alloy

    Science.gov (United States)

    Li, Yin; Hung, Yuanchun; Du, Zhiyong; Xiao, Zhengbing; Jia, Guangze

    2018-04-01

    The effect of homogenization on the corrosion behavior of 5083-O aluminum alloy is presented in this paper. The intergranular corrosion and exfoliation corrosion were used to characterize the discussed corrosion behavior of 5083-O aluminum alloy. The variations in the morphology, the kind and distribution of the precipitates, and the dislocation configurations in the samples after the homogenization were evaluated using optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The effects of the highly active grain boundary character distribution and the types of constituent particles on the corrosion are discussed on the basis of experimental observations. The results indicated that the corrosion behavior of 5083-O alloy was closely related to the microstructure obtained by the heat treatment. Homogenization carried out after casting had the optimal effect on the overall corrosion resistance of the material. Nevertheless, all samples could satisfy the requirements of corrosion resistance in marine applications.

  8. Influence of ferritic phase on the localized corrosion in the AISI 304 type austenitic stainless steel

    International Nuclear Information System (INIS)

    Lombardi, C.C.M.; Ramanathan, L.V.

    1994-01-01

    The influence of adding up to 4.7 wt% Si to AISI 304 on the pitting corrosion resistance and intergranular corrosion resistance has been studied. The alloys were prepared by melting in a vacuum induction furnace and annealed at 1200 0 C for 1 hour followed by quenching. Prolonged immersion tests in Fe C L 3 and anodic polarization measurements in 3.5% NaCl revealed that with increasing Si the tendency of the alloy to pit decreased and the pitting potential increased. The susceptibility to intergranular corrosion as determined through Huey tests also decreased with Si content. The overall influence of Si in the alloy on the corrosion behaviour is considered to be due to incorporation of Si in the surface film and consequent improvement in adhesion as well as reduction in detects within the film. (author). 7 refs, 4 figs, 6 tabs

  9. Radiolysis and corrosion aspects of the aqueous self-cooled blanket concept

    International Nuclear Information System (INIS)

    Bruggeman, A.; Snykers, M.; Bogaerts, W.F.; Waeben, R.; Embrechts, M.J.; Steiner, D.

    1989-01-01

    Corrosion and radiolysis aspects of the Aqueous Self-Cooled Blanket concept, proposed as a potential shielding breeding blanket for near term fusion devices and fusion reactors, have been investigated. On the basis of preliminary results for selected aqueous solutions of lithium compounds, no particular corrosion problems have been revealed for the low-temperature concept envisaged for NET and radiolysis effects might be controlled by appropriate countermeasures. For the reactor-relevant high-temperature concept particular attention has to be paid to intergranular stress-corrosion and to the synergistic radiolysis-corrosion effects. Further information is needed from tests performed in relevant operational conditions. (orig.)

  10. Corrosion behaviour of Nd-Fe-B permanent magnets

    International Nuclear Information System (INIS)

    Mummert, K.; El-Aziz, A.M.; Barkleit, G.; Schultz, L.; Rodewald, W.

    2000-01-01

    The corrosion behaviour of Nd-Fe-B permanent magnetic alloys as well as of single phases of these alloys have been investigated in sulphuric acid at room temperature and humid air at 150 C using mass loss and electrochemical techniques. Scanning electron microscopy and scanning probe microscopy were used to study the surface topography. The electrostatic surface potential was examined by scanning probe microscopy using tapping mode. A correlation between the electrostatic surface potential and the corrosion rate of these alloys was found. The higher the value of the electrostatic surface potential of the intergranular phases the higher is the corrosion sensitivity. The strength of the corrosion attack on the phases of sintered permanent magnetic alloys is as follows: Ferromagnetic phase < B-rich phase < Nd-rich phase. The differences in the chemical composition as well as in the preparation of these magnetic alloys have distinct influence on the corrosion resistance of the magnetic Nd-Fe-B alloys. (orig.)

  11. Metallurgical aspects of corrosion resistance of aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Reboul, M.C. [Pechiney Voreppe Research Centre France (France); CNRS-INP Grenoble, SIMAP-INP Grenoble, Universite France, Saint Martin d' Heres Cedex (France); Baroux, B. [SIMAP-INP, Grenoble University, 1130 rue de la piscine, Saint Martin d' Heres Cedex (France)

    2011-03-15

    Aluminium is the second most often used metal after steel. In this paper, the most current uses of aluminium alloys are first summarised. Then, their different corrosion modes, i.e. pitting, crevice, filiform, galvanic and structural corrosion (including inter-granular, exfoliation and stress corrosion cracking) are reviewed, with particular attention paid to metallurgical factors controlling the corrosion process. For each mode, some instances of possible in-service failure are given, followed by the discussion of the involved mechanisms and the presentation of appropriate solutions to prevent corrosion. Last, passivity and polarisation behaviour are discussed with reference to stainless steels. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  12. Corrosion problems in boiling water reactors and their remedies

    International Nuclear Information System (INIS)

    Rosborg, B.

    1989-01-01

    This article briefly presents current corrosion problems in boiling water reactors and their remedies. The problems are different forms of environmentally assisted cracking, and the remedies are divided into material-, environment-, and stress-related remedies. The list of problems comprises: intergranular stress corrosion cracking (IGSCC) in weld-sensitized stainless steel piping; IGSCC in cold-bent stainless steel piping; irradiation-assisted stress corrosion cracking (IASCC) in stainless alloys; IGSCC in high-strength stainless alloys. A prospective corrosion problem, as judged from literature references, and one which relates to plant life, is corrosion fatigue in pressure vessel steel, since the reactor pressure vessel is the most critical component in the BWR pressure boundary as regards plant safety. (author)

  13. Study of stress corrosion cracking initiation of high alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav [Department of Materials Engineering, VSB - Technical University of Ostrava, tr. 17. listopadu 15, 708 33 Ostrava - Poruba (Czech Republic)

    2004-07-01

    The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

  14. Study of stress corrosion cracking initiation of high alloy materials

    International Nuclear Information System (INIS)

    Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav

    2004-01-01

    The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

  15. Role of hydrogen embrittlement in intergranular stress corrosion cracking of sensitized Type 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Ruther, W.E.; Kassner, T.F.; Nichols, F.A.

    1985-06-01

    Fixed-load Mode I/Mode III comparative tests have been conducted on lightly sensitized (EPR = 2 C/cm/sup 2/) Type 304 SS specimens in 289/sup 0/C oxygenated water with other impurity additives. Substantial susceptibility to IGSCC was shown in Mode I but no conclusive evidence for SCC was found in Mode III. These results are consistent with a hydrogen embrittlement mechanism of crack advance, but electrochemical measurements seem to accord better with a slip-dissolution mechanism. Further studies are needed to clarify the operative mechanism(s).

  16. Nonlinear Ultrasonic Characterization for Intergranular Corrosion Susceptibility of 304 Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    HOU Tian-yu

    2017-10-01

    Full Text Available The variation law of nonlinear ultrasonic parameters for the samples sensitized at 650℃ for 2, 6, 10h was discussed using nonlinear ultrasonic testing technique and XRD pattern as well as microstructure. The results indicate that normalized nonlinear parameters(β/β0 of the samples show a monotonous growth trend with the increase of the sensitized time, and normalized nonlinear parameters(β/β0 of the samples sensitized with 2,6,10h increase to 28%, 32% and 43% respectively compared with that of the base material, meaning that it is feasible to use nonlinear parameter to characterize the sensitivity degree. It is analyzed that the mismatch between the carbide (Cr23C6 precipitated on the grain boundary and the austenitic matrix causes the local strain fields which interfere with the propagation of ultrasonic wave in the solid sample. In addition, the increment of precipitation phase exacerbates further the distortion of the ultrasonic with prolonging of the sensitization time.

  17. Role of hydrogen embrittlement in intergranular stress corrosion cracking of sensitized Type 304 stainless steel

    International Nuclear Information System (INIS)

    Ruther, W.E.; Kassner, T.F.; Nichols, F.A.

    1985-06-01

    Fixed-load Mode I/Mode III comparative tests have been conducted on lightly sensitized (EPR = 2 C/cm 2 ) Type 304 SS specimens in 289 0 C oxygenated water with other impurity additives. Substantial susceptibility to IGSCC was shown in Mode I but no conclusive evidence for SCC was found in Mode III. These results are consistent with a hydrogen embrittlement mechanism of crack advance, but electrochemical measurements seem to accord better with a slip-dissolution mechanism. Further studies are needed to clarify the operative mechanism(s)

  18. Fracture statistics of brittle materials with intergranular cracks

    International Nuclear Information System (INIS)

    Batdorf, S.B.

    1975-01-01

    When brittle materials are used for structural purposes, the initial design must take their relatively large dispersion in fracture stress properly into account. This is difficult when failure probabilities must be extremely low, because empirically based statistical theories of fracture, such as that of Weibull, cannot reliably predict the stresses corresponding to failure probabilities much lower than n -1 , where n is the number of specimens tested. Recently McClintock proposed a rational method of predicting the size distribution of intergranular cracks. The method assumed that large cracks are random aggregations of cracked grain boundaries. The present paper employs this method to find the size distribution of penny-shaped cracks, and also P(f), the probability of failure of a specimen of volume V subjected to a tensile stress sigma. The present paper is a pioneering effort, which should be applicable to ceramics and related materials

  19. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    Science.gov (United States)

    Ignatiev, Victor; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-01

    In Russia, R&D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF-BeF2 salt mixture fueled by about 20 mol% of ThF4 and 2 mol% of UF4 at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80М-VI (Mo—12, Cr—7.6, Nb—1.5), HN80МТY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80МТW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and ЕМ-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility. If the redox state the fuel salt is characterized by uranium ratio [U(IV)]/[U(III)] uranium intermetallic compounds and alloys with nickel and molybdenum. This leads to spontaneous behavior of alloy formation processes on the specimens' surface and further diffusion of uranium deep into the metallic phase. As consequence of this films of intermetallic compounds and alloys of nickel, molybdenum, tungsten with uranium are formed on the alloys specimens' surface, and intergranular corrosion does not take place. In the fuel salt with [U(IV)]/[U(III)] = 4-20 the potentials of uranium

  20. Effect of carbide precipitation on the corrosion behavior of Inconel alloy 690

    International Nuclear Information System (INIS)

    Sarver, J.M.; Crum, J.R.; Mankins, W.L.

    1987-01-01

    Intergranular carbide precipitation reactions have been shown to affect the stress corrosion cracking (SCC) resistance of nickel-chromium-iron alloys in environments relative to nuclear steam generators. Carbon solubility curves, time-temperature-sensitization plots and other carbide precipitation data are presented for alloy 690 as an aid in developing heat treatments for improved SCC resistance

  1. Review of Artificial Neural Networks (ANN) applied to corrosion monitoring

    International Nuclear Information System (INIS)

    Mabbutt, S; Picton, P; Shaw, P; Black, S

    2012-01-01

    The assessment of corrosion within an engineering system often forms an important aspect of condition monitoring but it is a parameter that is inherently difficult to measure and predict. The electrochemical nature of the corrosion process allows precise measurements to be made. Advances in instruments, techniques and software have resulted in devices that can gather data and perform various analysis routines that provide parameters to identify corrosion type and corrosion rate. Although corrosion rates are important they are only useful where general or uniform corrosion dominates. However, pitting, inter-granular corrosion and environmentally assisted cracking (stress corrosion) are examples of corrosion mechanisms that can be dangerous and virtually invisible to the naked eye. Electrochemical noise (EN) monitoring is a very useful technique for detecting these types of corrosion and it is the only non-invasive electrochemical corrosion monitoring technique commonly available. Modern instrumentation is extremely sensitive to changes in the system and new experimental configurations for gathering EN data have been proven. In this paper the identification of localised corrosion by different data analysis routines has been reviewed. In particular the application of Artificial Neural Network (ANN) analysis to corrosion data is of key interest. In most instances data needs to be used with conventional theory to obtain meaningful information and relies on expert interpretation. Recently work has been carried out using artificial neural networks to investigate various types of corrosion data in attempts to predict corrosion behaviour with some success. This work aims to extend this earlier work to identify reliable electrochemical indicators of localised corrosion onset and propagation stages.

  2. Oxidization and stress corrosion cracking initiation of austenitic alloys in supercritical water

    International Nuclear Information System (INIS)

    Behnamian, Y.; Li, M.; Luo, J.L.; Chen, W.X.; Zheng, W.; Guzonas, D.A.

    2012-01-01

    This study determined the stress corrosion cracking behaviour of austenitic alloys in pure supercritical water. Austenitic stainless steels 310S, 316L, and Inconel 625 were tested as static capsule samples at 500 o C for up to 5000 h. After that period, crack initiations were readily observed in all samples, signifying susceptibility to stress corrosion cracking. The microcracks in 316L stainless steel and Inconel 625 were almost intergranular, whereas transgranular microcrack initiation was observed in 310S stainless steel. (author)

  3. Corrosion engineering

    Energy Technology Data Exchange (ETDEWEB)

    Fontana, M.G.

    1986-01-01

    This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

  4. The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

    Energy Technology Data Exchange (ETDEWEB)

    Ruscak, M.; Chvatal, P.; Karnik, D.

    1997-04-01

    One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

  5. Atmospheric corrosion of uranium-carbon alloys

    International Nuclear Information System (INIS)

    Rousset, P.; Accary, A.

    1965-01-01

    The authors study the corrosion of uranium-carbon alloys having compositions close to that of the mono-carbide; they show that the extent of the observed corrosion effects increases with the water vapour content of the surrounding gas and they conclude that the atmospheric corrosion of these alloys is due essentially to the humidity of the air, the effect of the oxygen being very slight at room temperature. They show that the optimum conditions for preserving U-C alloys are either a vacuum or a perfectly dry argon atmosphere. The authors have also established that the type of corrosion involved is a corrosion which 'cracks under stress' and is transgranular (it can also be intergranular in the case of sub-stoichiometric alloys). They propose, finally, two hypotheses for explaining this mechanism, one of which is illustrated by the existence, at the fissure interface, of corrosion products which can play the role of 'corners' in the mono-carbide grains. (authors) [fr

  6. The effects of RE and Si on the microstructure and corrosion resistance of Zn–6Al–3Mg hot dip coating

    International Nuclear Information System (INIS)

    Li, Shiwei; Gao, Bo; Yin, Shaohua; Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping

    2015-01-01

    Highlights: • ZAM coating has been prepared by using an experimental hot-dip galvanizing simulator. • The corrosion resistance of ZAM coating can be improved by additions of Si and RE. • Zn–6Al–3Mg–Si–RE coating forms a dense and stabilized corrosion product layer. • Zn–6Al–3Mg–Si–RE coating shows uniform corrosion. - Abstract: The effects of Si and RE on the microstructure and corrosion resistance of Zn–6Al–3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

  7. The effects of RE and Si on the microstructure and corrosion resistance of Zn–6Al–3Mg hot dip coating

    Energy Technology Data Exchange (ETDEWEB)

    Li, Shiwei [State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093 (China); School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Gao, Bo, E-mail: surfgao@aliyun.com [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Yin, Shaohua [State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093 (China); School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China)

    2015-12-01

    Highlights: • ZAM coating has been prepared by using an experimental hot-dip galvanizing simulator. • The corrosion resistance of ZAM coating can be improved by additions of Si and RE. • Zn–6Al–3Mg–Si–RE coating forms a dense and stabilized corrosion product layer. • Zn–6Al–3Mg–Si–RE coating shows uniform corrosion. - Abstract: The effects of Si and RE on the microstructure and corrosion resistance of Zn–6Al–3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

  8. Corrosion of silicon-containing austenitic stainless steels under trans-passive conditions

    International Nuclear Information System (INIS)

    Stolarz, Jacek

    1989-01-01

    This research thesis addresses austenitic stainless steels which are used in installations for the chemical treatment of nuclear fuels, and are there in contact with nitric acid solutions the oxidising character of which generally promotes metal passivity. However, if this nitric environment becomes too oxidising, these steels may face severe corrosion problems. More particularly, this thesis addresses the study of intergranular corrosion, and aims at analysing various aspects of the corrosion of these austenitic stainless steels in trans-passive conditions. The author aims at determining and distinguishing the contributions due to silicon and those related to the presence of other impurities and addition elements by comparing the behaviours of industrial grade steels and high purity alloys in rigorously controlled electrochemical conditions. Another objective is to study the influence of the intergranular structure on silicon segregation by means of an attack technique in trans-passive conditions. After a report of a bibliographical study on the addressed topics and a presentation of the studied materials and implemented experimental techniques, the author reports the study of steel behaviour with respect to generalised dissolution in trans-passive conditions, as well in the nitric environment as in a sulphuric acid solution at imposed potential. Localised intragranular corrosion phenomena are discussed. A trans-passive intragranular corrosion model is proposed, and its possibilities in the analysis of intergranular segregation analysis are discussed. Experimental results of trans-passive intergranular corrosion of stainless steels are presented and interpreted by using the McLean segregation model. The influence of steel composition and of experimental conditions is discussed, as well as the role of grain boundary structure in the corrosion process [fr

  9. Stress corrosion cracking of Zircaloy-4 in non-aqueous iodine solutions

    International Nuclear Information System (INIS)

    Gomez Sanchez, Andrea V.

    2006-01-01

    In the present work the susceptibility to intergranular attack and stress corrosion cracking of Zircaloy-4 in different iodine alcoholic solutions was studied. The influence of different variables such as the molecular weight of the alcohols, the water content of the solutions, the alcohol type (primary, secondary or tertiary) and the temperature was evaluated. To determine the susceptibility to stress corrosion cracking the slow strain rate technique was used. Specimens of Zircaloy-4 were also exposed between 0.5 and 300 hours to the solutions without applied stress to evaluate the susceptibility to intergranular attack. The electrochemical behavior of the material in the corrosive media was studied by potentiodynamic polarization tests. It was determined that the active species responsible for the stress corrosion cracking of Zircaloy-4 in iodine alcoholic solutions is a molecular complex between the alcohol and iodine. The intergranular attack precedes the 'true' stress corrosion cracking phenomenon (which is associated to the transgranular propagation of the crack) and it is controlled by the diffusion of the active specie to the tip of the crack. Water acts as inhibitor to intergranular attack. Except for methanolic solutions, the minimum water content necessary to inhibit stress corrosion cracking was determined. This critical water content decreases when increasing the molecular weight of the alcohol. An explanation for this behavior is proposed. The susceptibility to stress corrosion cracking also depends on the type of the alcohol used as solvent. The temperature dependence of the crack propagation rate is in agreement with a thermal activated process, and the activation energy is consistent with a process controlled by the volume diffusion of the active species. (author) [es

  10. Weak Frictional Healing as Controlled by Intergranular Pressure Solution

    Science.gov (United States)

    He, C.

    2017-12-01

    Unstable fault slips due to velocity weakening requires a frictional healing effect that is stronger than the instantaneous rate effect. Based on a previous analytical result regarding the healing effect at spherical contacts by intergranular pressure solution (He et al., 2013), we extend the analysis to incorporate the full range of dilatancy angles from π/6 to -π/6, covering uphill and downhill situations of many contacts with different dilatancy angles. Assuming that both healing effect (parameter b) and instantaneous rate effect (parameter a) are controlled by intergranular pressure solution, and averaging over the whole range of dilatancy angle, our analysis derives each of the two effects as a function of temperature. The result shows velocity weakening for friction coefficient>0.274. As hydrothermal conditions are important for deep portion of actual fault zones, the strength of velocity weakening is of interest when the related faulting behavior is concerned. As a measure of the strength of velocity weakening, the derived ratio b/a fully controlled by pressure solution shows an upper bound of 1.22. Data analyses in previous studies on plagioclase (He et al., 2013) and oceanic basalt (Zhang and He, 2017) shows a range of b/a =1.05-1.2, consistent with the analytical result. The valuesrate effect, which reduces b/a to levels below the upper bound. These values are significantly less than in dry experiments on granite by Mitchell et al.(2016), where b/a ranges from 1.54-2.59 as inferred by reanalyzing their stick-slip data at temperatures of 20°C, 500°C and 600°C. Comparison between the two ranges of b/a helps understand the dominant mechanism of frictional healing at contacts, especially under hydrothermal conditions in fault zones. For comparable ratios of system stiffness to the critical value, numerical simulations with a single-degree-of-freedom system show that a smaller b/a significantly reduces the peak slip velocity as a result of reduced period

  11. Critical analyses on the localized corrosion behaviour in materials of energetic interests: Inconcel 600 CSM and Deltacogne

    International Nuclear Information System (INIS)

    Borello, A.; Frangini, S.; Masci, D.

    1989-06-01

    Concerning the two commonly observed phenomena of localized corrosion of Inconel 600 in high temperature caustic environments normally encountered in steam generators of PWR nuclear reactors, the aim of this work is to investigate the intergranular and the stress corrosion cracking behaviour of two heats of Alloy 600, having different origin. In fact one heat was produced by Centro Sviluppo Materiali (CSM) in laboratory scale; the other one was manufactured by Deltacogne following conventional industrial practices. The evaluation of intergranular corrosion susceptibility has been performed by means of the modified Huey test and the Electrochemical Potentiokinetic Reactivation (EPR). The stress corrosion cracking susceptibility was determined by the slow strain rate technique. The results of the present study show that the CSM heat has a better behaviour than the Deltacogne one as for the stress corrosion cracking susceptibility. On the contrary, concerning the intergranular corrosion resistance, both used tests point out that the Deltacogne material has a lower susceptibility to this type of localized corrosion. The sensitization areas in the TTS diagram, depend, even for the same heat, on the type of the test used for the evaluation. (author)

  12. Susceptibility to stress corrosion in stainless steels type AISI 321 and 12X18H10T used in PWR type reactors (WWER)

    International Nuclear Information System (INIS)

    Matadamas C, N.

    1995-01-01

    Titanium stabilized stainless steels have been utilized in sovietic pressurized water reactors (VVER) for avoid the susceptibility to Intergranular Corrosion (IGC) present in other austenitic stainless steels. However the Intergranular Corrosion resistance of this kind of materials has been questioned because of Intergranular Stress Corrosion Cracking failures (IGSCC) have been reported. This paper study the electrochemical behavior of the AISI 321 stainless steel in a H 3 BO 3 Solution contaminated with chlorides and its susceptibility to Intergranular Corrosion.Electrochemical prediction diagrams of the stainless steels AISI 321 and 12X18H10T (sovietic) sensitized (600 Centigrade, 3 h.) were compared. Cylindrical and conical samples were used in Slow Strain Rate Tests (SSRT), to determine the susceptibility to Stress Corrosion Cracking (SCC) in AISI 321 and 12X18H10T stainless steels. The results obtained showed that the temperature of the solution is a very important factor to detect this susceptibility. Fractography studies on the fracture surfaces of the samples obtained in the SSRT at high temperature were realized. Corrosion velocities of both AISI 321 and 12X18H10T stainless steels were determined using conical samples in the CERT system at high temperature. E.D.A.X. analysis was employed in both AISI 321 and 12X18H10T stainless steels in order to explain the degree of sensitization. (Author)

  13. Imaging and thickness measurement of amorphous intergranular films using TEM

    International Nuclear Information System (INIS)

    MacLaren, I.

    2004-01-01

    Fresnel fringe analysis is shown to be unreliable for grain boundaries in yttrium-doped alumina: the determined thicknesses do not agree well with those measured from high resolution transmission electron microscopy (HRTEM), the asymmetry between under- and overfocus is very large, and Fresnel fringes are sometimes shown at boundaries which contain no amorphous film. An alternative approach to the analysis of HRTEM images of grain boundary films is demonstrated: Fourier filtering is used to remove the lattice fringes from the image thereby significantly enhancing the visibility of the intergranular films. The apparent film thickness shows a discrepancy between measurements from the original HRTEM image and the filtered image. It was shown that fringe delocalisation and diffuseness of the amorphous/crystalline interfaces will lead to a significant underestimate of the thickness in unprocessed HRTEM images. In contrast to this, the average thickness can be much more accurately measured from the Fourier-filtered image, provided the boundary is oriented accurately edge-on

  14. Electromigration of intergranular voids in metal films for microelectronic interconnects

    CERN Document Server

    Averbuch, A; Ravve, I

    2003-01-01

    Voids and cracks often occur in the interconnect lines of microelectronic devices. They increase the resistance of the circuits and may even lead to a fatal failure. Voids may occur inside a single grain, but often they appear on the boundary between two grains. In this work, we model and analyze numerically the migration and evolution of an intergranular void subjected to surface diffusion forces and external voltage applied to the interconnect. The grain-void interface is considered one-dimensional, and the physical formulation of the electromigration and diffusion model results in two coupled fourth-order one-dimensional time-dependent PDEs. The boundary conditions are specified at the triple points, which are common to both neighboring grains and the void. The solution of these equations uses a finite difference scheme in space and a Runge-Kutta integration scheme in time, and is also coupled to the solution of a static Laplace equation describing the voltage distribution throughout the grain. Since the v...

  15. Diffusive intergranular cavity growth in creep in tension and torsion

    International Nuclear Information System (INIS)

    Stanzl, S.E.; Argon, A.S.; Tschegg, E.K.

    1983-01-01

    Creep experiments were performed at 500 C in tension and torsion on high conductivity copper tubes with a uniform initial coverage of implanted water vapor bubbles on all grain boundaries. No significant differences were found in the times to fracture over a wide stress range when the results were correlated according to the maximum principal tensile stress in the two fields. The results indicate that the cavities grow in a crack-like mode but at one tenth the rate predicted from the theoretical model of Pharr and Nix. This difference is attributed partly to load shedding from boundaries normal to the maximum principal tensile stress to slanted boundaries, and partly to a lack of knowledge about th surface diffusion constant. The results indicate further that the contribution to intergranular cavity growth by power-law creep in negligible in comparison to the contribution by diffusional flow. Complementary tension and torsion experiments performed in initially uncavitated samples results in shorter creep lives in torsion than in tension due to more effective cavity nucleation in the former. The times to fracture in both of these cases obey Monkman and Grant's law, indicating the presence of constraints on growth by the lagging deformations by power-law creep in the surroundings of the cavitating isolated grain facets

  16. A phenomenological variational multiscale constitutive model for intergranular failure in nanocrystalline materials

    KAUST Repository

    Siddiq, A.; El Sayed, Tamer S.

    2013-01-01

    We present a variational multiscale constitutive model that accounts for intergranular failure in nanocrystalline fcc metals due to void growth and coalescence in the grain boundary region. Following previous work by the authors, a nanocrystalline

  17. Corrosion of an austenite and ferrite stainless steel weld

    Directory of Open Access Journals (Sweden)

    BRANIMIR N. GRGUR

    2011-07-01

    Full Text Available Dissimilar metal connections are prone to frequent failures. These failures are attributed to the difference in the mechanical properties across the weld, the coefficients of thermal expansion of the two types of steels and the resulting creep at the interface. For the weld analyzed in this research, it was shown that corrosion measurements can be used for a proper evaluation of the quality of weld material and for the prediction of whether or not the material, after the applied welding process, can be in service without failures. It was found that the corrosion of the weld analyzed in this research resulted from the simultaneous activity of different types of corrosion. In this study, electrochemical techniques including polarization and metallographic analysis were used to analyze the corrosion of a weld material of ferrite and austenitic stainless steels. Based on surface, chemical and electrochemical analyses, it was concluded that corrosion occurrence was the result of the simultaneous activity of contact corrosion (ferrite and austenitic material conjuction, stress corrosion (originating from deformed ferrite structure and inter-granular corrosion (due to chromium carbide precipitation. The value of corrosion potential of –0.53 V shows that this weld, after the thermal treatment, is not able to repassivate a protective oxide film.

  18. Corrosion performance of 7075 alloy under laser heat treatment

    Science.gov (United States)

    Liu, Tong; Su, Ruiming; Qu, Yingdong; Li, Rongde

    2018-05-01

    Microstructure, exfoliation corrosion (EXCO), intergranular corrosion (IGC) and potentidynamic polarization test of the 7075 aluminum alloy after retrogression and re-aging (RRA) treatment, and laser retrogression and re-aging (LRRA), respectively, were studied by using scanning electron microscope, and transmission electron microscope (TEM). The results show that after pre-aging, laser treatment (650 W, 2 mm s‑1) and re-aging a lot of matrix precipitates of alloy were precipitated again. The semi-continuous grain boundary precipitates and the wider precipitate-free zones (PFZ) improve the corrosion resistance of the alloy. The corrosion properties of the alloy after LRRA (650 W, 2 mm s‑1) treatment are better than that after RRA treatment.

  19. Susceptibility to stress corrosion in stainless steels type AISI 321 and 12X18H10T used in PWR type reactors (WWER); Susceptibilidad a la corrosion bajo esfuerzo de barras de acero inoxidable AISI 321 y 12X18H10T en ambientes utilizados en reactores VVER

    Energy Technology Data Exchange (ETDEWEB)

    Matadamas C, N

    1996-12-31

    Titanium stabilized stainless steels have been utilized in sovietic pressurized water reactors (VVER) for avoid the susceptibility to Intergranular Corrosion (IGC) present in other austenitic stainless steels. However the Intergranular Corrosion resistance of this kind of materials has been questioned because of Intergranular Stress Corrosion Cracking failures (IGSCC) have been reported. This paper study the electrochemical behavior of the AISI 321 stainless steel in a H{sub 3}BO{sub 3} Solution contaminated with chlorides and its susceptibility to Intergranular Corrosion.Electrochemical prediction diagrams of the stainless steels AISI 321 and 12X18H10T (sovietic) sensitized (600 Centigrade, 3 h.) were compared. Cylindrical and conical samples were used in Slow Strain Rate Tests (SSRT), to determine the susceptibility to Stress Corrosion Cracking (SCC) in AISI 321 and 12X18H10T stainless steels. The results obtained showed that the temperature of the solution is a very important factor to detect this susceptibility. Fractography studies on the fracture surfaces of the samples obtained in the SSRT at high temperature were realized. Corrosion velocities of both AISI 321 and 12X18H10T stainless steels were determined using conical samples in the CERT system at high temperature. E.D.A.X. analysis was employed in both AISI 321 and 12X18H10T stainless steels in order to explain the degree of sensitization. (Author).

  20. Effect of heat treatments and minor elements on caustic stress corrosion cracking of type 304 stainless steel

    International Nuclear Information System (INIS)

    Yamanaka, Kazuo; Kowaka, Masamichi

    1983-01-01

    The effect of heat treatments and minor elements (C, S, P, N) on caustic stress corrosion cracking of Type 304 stainless steel in boiling 34% NaOH solution at 393 K was studied. The results obtained as follows: (1) Susceptibility to IGSCC (intergranular stress corrosion cracking) in NaOH solution was increased with the intergranular precipitation of chromium carbides by the sensitizing heat treatments, but was not completely consistent with the susceptibility to IGC (intergranular corrosion) by Strauss test in H 2 SO 4 + CuSO 4 solution. (2) SCC in NaOH solution took place in three potential ranges of about -100 to +150 mV (vs SCE), -600 to -300 mV and -1100 to -900 mV. Transglanular cracking predominantly occurred in the first region and intergranular cracking occurred in the latter two regions. IGC occurred in the potential range of about -400 to 0 mV. No IGC was observed at corrosion potential. (3) Among minor elements carbon and sulfur had a detrimental effect on SCC, but no effect of phosphorus and nitrogen was almost observed on SCC in NaOH solution. (author)

  1. Cohesive zone modeling of intergranular cracking in polycrystalline aggregates

    International Nuclear Information System (INIS)

    Simonovski, Igor; Cizelj, Leon

    2015-01-01

    Highlights: • Alternative approach to cohesive elements is proposed: cohesive-zone contact. • Applicability to measured and simulated grain structures is demonstrated. • Normal and normal/shear separation as a damage initialization is explored. • Normal/shear damage initialization significantly reduces ductility. • Little difference in Voronoi aggregate size on macroscopic response. - Abstract: Understanding and controlling early damage initiation and evolution are amongst the most important challenges in nuclear power plants, occurring in ferritic, austenitic steels and nickel based alloys. In this work a meso-scale approach to modeling initiation and evolution of early intergranular cracking is presented. This damage mechanism is present in a number of nuclear power plant components and depends on the material (e.g. composition, heat treatment, microstructure), environment and load. Finite element modeling is used to explicitly model the microstructure – both the grains and the grain boundaries. Spatial Voronoi tessellation is used to obtain the grain topology. In addition, measured topology of a 0.4 mm stainless steel wire is used. Anisotropic elasticity and crystal plasticity are used as constitutive laws for the grains. Grain boundaries are modeled using the cohesive zone approach. Different modeling assumptions/parameters are evaluated against the numerical stability criteria. The biggest positive contribution to numerical stability is the use of cohesive-type contact instead of cohesive elements. A small amount of viscous regularization should be also used along with the addition of a small amount of viscous forces to the global equilibrium equations. Two cases of grain boundary damage initiation are explored: (1) initiation due to normal separation and (2) initiation due to a combination of normal and shear separation. The second criterion significantly decreases the ductility of an aggregate and slightly improves the numerical stability

  2. Contribution to surface physicochemical factors to stress corrosion resistance in stainless steels

    International Nuclear Information System (INIS)

    Gras, Jean-Marie

    1974-01-01

    The author of this research thesis first presents and discusses the various aspects of stress corrosion cracking of Fe-Cr-Ni alloys of high purity: experimental conditions (alloy elaboration, sample preparation), corrosion results (Schaeffer diagram, crack morphology, intergranular corrosion), influence of addition elements in ferritic alloys. He reports an electrochemical study of stainless steels in magnesium chloride (experimental conditions, influence of metallurgic and environmental parameters on polarization resistance, current-voltage curves), and an analytical study of layers formed in the magnesium chloride

  3. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  4. Influence of surface treatments on corrosion resistance of stainless steels. Residual stresses in metals

    International Nuclear Information System (INIS)

    Berge, J. Philippe

    1968-05-01

    In a first part, this research thesis proposes presentation of the definition of a surface condition: chemical characteristics such as passivity and contamination, physical characteristics (obtained through micrographic methods, X ray diffusion, magnetic methods), and micro-geometrical characteristics. The author notably discusses the measurement of characteristics either by appropriate conventional methods or by an original method in the case of passivity. In a second part, the author reports the study of the influence of surface condition on different types of corrosion of stainless steels in chemical environments (corrosion in sulphuric acid, intergranular corrosion, stress corrosion cracking in magnesium chloride, pitting corrosion) and of high temperature oxidation (corrosion in pressurized water, oxidation in dry vapour or in carbon dioxide)

  5. Influence of sulfide concentration on the corrosion behavior of pure copper in synthetic seawater

    International Nuclear Information System (INIS)

    Taniguchi, Naoki; Kawasaki, Manabu

    2008-01-01

    Corrosion rate and stress corrosion cracking (SCC) behavior of pure copper under anaerobic conditions were studied by immersion tests and slow strain rate tests (SSRT) in synthetic seawater containing Na 2 S. The corrosion rate was increased with sulfide concentration both in simple saline solution and in bentnite-sand mixture. The results of SSRT showed that copper was susceptible to intergranular attack; selective dissolution at lower sulfide concentration (less than 0.005 M) and SCC at higher sulfide concentration (0.01 M). It was expected that if the sulfide concentration in groundwater is less than 0.001 M, pure copper is possible to exhibit superior corrosion resistance under anaerobic condition evident by very low corrosion rates and immunity to SCC. In such a low sulfide environment, copper overpack has the potential to achieve super-long lifetimes exceeding several tens of thousands years according to long-term simulations of corrosion based on diffusion of sulfide in buffer material

  6. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  7. Irradiation-assisted stress corrosion cracking of austenitic alloys

    International Nuclear Information System (INIS)

    Was, G.S.; Atzmon, M.

    1991-01-01

    An experimental program has been conducted to determine the mechanism of irradiation-assisted stress-corrosion cracking (IASCC) in austenitic stainless steel. High-energy protons have been used to produce grain boundary segregation and microstructural damage in samples of controlled impurity content. The densities of network dislocations and dislocation loops were determined by transmission electron microscopy and found to resemble those for neutron irradiation under LWR conditions. Grain boundary compositions were determined by in situ fracture and Auger spectroscopy, as well as by scanning transmission electron microscopy. Cr depletion and Ni segregation were observed in all irradiated samples, with the degree of segregation depending on the type and amount of impurities present. P, and to a lesser extent P, impurities were observed to segregate to the grain boundaries. Irradiation was found to increase the susceptibility of ultra-high-purity (UHP), and to a much lesser extent of UHP+P and UHP+S, alloys to intergranular SCC in 288 degree C water at 2 ppm O 2 and 0.5 μS/cm. No intergranular fracture was observed in arcon atmosphere, indicating the important role of corrosion in the embrittlement of irradiated samples. The absence of intergranular fracture in 288 degree C argon and room temperature tests also suggest that the embrittlement is not caused by hydrogen introduced by irradiation. Contrary to common belief, the presence of P impurities led to a significant improvement in IASCC over the ultrahigh purity alloy

  8. Stress corrosion cracking experience in steam generators at Bruce NGS

    International Nuclear Information System (INIS)

    King, P.J.; Gonzalez, F.; Brown, J.

    1993-01-01

    In late 1990 and through 1991, units 1 and 2 at the Bruce A Nuclear Generating Station (BNGS-A) experienced a number of steam generator tube leaks. Tube failures were identified by eddy current to be circumferential cracks at U-bend supports on the hot-leg side of the boilers. In late 1991, tubes were removed from these units for failure characterization. Two active failure modes were found: corrosion fatigue in both units 1 and 2 and stress corrosion cracking (SCC) in unit 2. In unit 2, lead was found in deposits, on tubes, and in cracks, and the cracking was mixed-mode: transgranular and intergranular. This convincingly indicated the involvement of lead in the stress corrosion cracking failures. A program of inspection and tube removals was carried out to investigate more fully the extent of the problem. This program found significant cracking only in lead-affected boilers in unit 2, and also revealed a limited extent of non-lead-related intergranular stress corrosion cracking in other boilers and units. Various aspects of the failures and tube examinations are presented in this paper. Included is discussion of the cracking morphology, measured crack size distributions, and chemical analysis of tube surfaces, crack faces, and deposits -- with particular emphasis on lead

  9. Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

    International Nuclear Information System (INIS)

    Uchida, Shunsuke

    2014-01-01

    The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., generating defects in materials of major components and fuel claddings, increasing shutdown radiation and increasing the volume of radwaste sources. Corrosion behaviors are much affected by water qualities and differ according to the values of water qualities and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of key issues that determine corrosion related problems but it is not the only issue. Most phenomena for corrosion related problems, e.g., flow-accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. In the paper, theoretical models based on electrochemistry to estimate wall thinning rate of carbon steel piping due to flow-accelerated corrosion and corrosive conditions determining IGSCC crack initiation and growth rate are introduced. (author)

  10. Effect of heat treatment on pitting corrosion of austenitic Cr-Ni-Mo steels in sodium chloride solution

    International Nuclear Information System (INIS)

    Stefec, R.; Franz, F.; Holecek, A.

    1979-01-01

    The pitting corrosion resistance of Cr17Ni12Mo2,5 type steel under potentiostatic polarization in a sodium chloride solution is adversely affected by previous annealing. The data obtained were systematically dependent on annealing temperature, time and surface roughness. The corrosion current, the number of pits or the mean area of pit opening and the corrosion rate within the pits were increased by previous annealing at 550 to 750 0 C for 1-100 hrs. The highest corrosion rate estimated corresponded to heat treatments provoking severe sensitization to intergranular corrosion. The paercentage area of corrosion pit openings and the estimated pit penetration rates were several times higher for as-machined than for polished surfaces. It can be assumed that pitting corrosion is little affected by the carbon content and that molybdenum depletion of grain-boundary zones is responsible for the reduced pitting resistance of annealed steels. (orig./HP) [de

  11. Corrosion of nickel and stainless steels in concentrated lithium hydroxide solutions

    International Nuclear Information System (INIS)

    Graydon, J.W.; Kirk, D.W.

    1990-06-01

    The corrosion behaviour of four alloys in 3 and 5 mol/L lithium hydroxide solutions under a hydrogen atmosphere at 95 degrees C was investigated. Corrosion of Nickel 200 and the stainless steels 316, 316L, and E-Brite 26-1 was assessed in two sets of immersion tests lasting 10 and 136 days. Corrosion rates were determined by weight loss, susceptibility to stress corrosion cracking was evaluated using U-bends, and the details of the corrosion process were studied on specimens with a mirror finish using light and electron microscopy, x-ray spectrometry and mapping, and x-ray diffraction. The long term corrosion rates were low for all alloys ( 2 , β-LiFeO 2 , and a very iron-rich β-LiFe 5 0 8 . The passivating layer on the nickel was Ni(OH) 2 . The underlying metal corroded evenly except for the 316 stainless steels. These showed a uniform intergranular corrosion with minor drop-out of smaller grains likely because of segregation of impurities to the grain boundaries. The walls of these intergranular crevices were covered with a passivating layer of chromium oxide. (8 figs., 5 tabs., 11 refs.)

  12. Electrochemical investigations for understanding and controlling corrosion in nuclear reactor materials

    International Nuclear Information System (INIS)

    Gnanamoorthy, J.B.

    1998-01-01

    Electrochemical techniques such as potentiodynamic polarization have been used at the Indira Gandhi Centre for Atomic Research at Kalpakkam for understanding and controlling the corrosion of nuclear reactor materials such as austenitic stainless steels and chrome-moly steels. Results on the measurements of critical potentials for pitting and crevice corrosion of stainless steels and their weldments and of laser surface modified stainless steels in aqueous chloride solutions are discussed. Investigations carried out to correlate the degree of sensitization in types 304 and 316 stainless steels, measured by the electrochemical potentiokinetic reactivation technique, with the susceptibility to intergranular corrosion and intergranular stress corrosion cracking have been discussed. The stress corrosion cracking behaviour of weldments of type 316 stainless steel was studied in a boiling solution of a mixture of 5 M NaCl and 0.15 M Na 2 SO 4 acidified to give a pH of 1.3 by monitoring of the open circuit potential with time as well as by anodic polarization. Interesting information could also been obtained on the microbiologically influenced corrosion of type 304 stainless steels in a fresh water system by carrying out cyclic potentiodynamic polarization measurements as well as by monitoring the open circuit potential measurements with exposure time. Since secondary phases present (or developed during thermal ageing) in stainless steels have a significant influence on their corrosion behaviour, the estimation of these secondary phases by electrochemical methods has also been discussed. (author)

  13. Influence of sulfur, phosphorus, and antimony segregation on the intergranular hydrogen embrittlement of nickel

    International Nuclear Information System (INIS)

    Bruemmer, S.M.; Baer, D.R.; Jones, R.H.; Thomas, M.T.

    1983-01-01

    The effectiveness of sulfur, phosphorus, and antimony in promoting the intergranular embrittlement of nickel was investigated using straining electrode tests in 1N H 2 SO 4 at cathodic potentials. Sulfur was found to be the critical grain boundary segregant due to its large enrichment at grain boundaries (10 4 to 10 5 times the bulk content) and the direct relationship between sulfur coverage and hydrogeninduced intergranular failure. Phosphorus was shown to be significantly less effective than sulfur or antimony in inducing the intergranular hydrogen embrittlement of nickel. The addition of phosphoru to nickel reduced the tendency for intergranular fracture and improved ductility because phosphoru segregated strongly to grain interfaces and limited sulfur enrichment. The hydrogen embrittling potency of antimony was also less than that of sulfur while its segregation propensity was considerably less. It was found that the effectiveness of segregated phosphorus and antimony in prompting inter granular embrittlement vs that of sulfur could be expressed in terms of an equivalent grain boundary sulfur coverage. The relative hydrogen embrittling potencies of sulfur, phosphorus, and antimony are discussed in reference to general mechanisms for the effect of impurity segregation on hydrogeninduced intergranular fracture

  14. Microstructure and temperature dependence of intergranular strains on diffractometric macroscopic residual stress analysis

    Energy Technology Data Exchange (ETDEWEB)

    Wagner, J.N., E-mail: Julia.Wagner@kit.edu [KNMF, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Hofmann, M. [Forschungs-Neutronenquelle Heinz Maier-Leibnitz (FRM II), TU München, Lichtenbergstr. 1, 85747 Garching (Germany); Wimpory, R. [Helmholtz-Zentrum Berlin für Materialien und Energie, D-14109 Berlin Wannsee (Germany); Krempaszky, C. [Christian-Doppler-Labor für Werkstoffmechanik von Hochleistungslegierungen, TU München, Boltzmannstr. 15, 85747 Garching (Germany); Lehrstuhl für Werkstoffkunde und Werkstoffmechanik, TU München, Boltzmannstr. 15, 85747 Garching (Germany); Stockinger, M. [Böhler Schmiedetechnik GmbH and Co KG, Mariazeller Straße 25, 8605 Kapfenberg (Austria)

    2014-11-17

    Knowledge of the macroscopic residual stresses in components of complex high performance alloys is crucial when it comes to considering the safety and manufacturing aspects of components. Diffraction experiments are one of the key methods for studying residual stresses. However a component of the residual strain determined by diffraction experiments, known as microstrain or intergranular residual strain, occurs over the length scale of the grains and thus plays only a minor role for the life time of such components. For the reliable determination of macroscopic strains (with the minimum influence of these intergranular residual strains), the ISO standard recommends the use of particular Bragg reflections. Here we compare the build-up of intergranular strain of two different precipitation hardened IN 718 (INCONEL 718) samples, with identical chemical composition. Since intergranular strains are also affected by temperature, results from room temperature measurement are compared to results at T=550 °C. It turned out that microstructural parameters, such as grain size or type of precipitates, have a larger effect on the intergranular strain evolution than the influence of temperature at the measurement temperature of T=550 °C. The results also show that the choice of Bragg reflections for the diffractometric residual stress analysis is dependent not only on its chemical composition, but also on the microstructure of the sample. In addition diffraction elastic constants (DECs) for all measured Bragg reflections are given.

  15. The relationship between observed stress corrosion cracking fracture morphology and microstructure in Alloy 600

    International Nuclear Information System (INIS)

    Symons, D.M.; Burke, M.G.; Foster, J.P.

    1997-01-01

    Microstructure is known to influence the stress corrosion cracking (SCC) behavior of Alloy 600 in both hydrogenated water and steam environments. This study evaluated the relative SCC response of a single heat of Alloy 600 as a function of microstructure in a hydrogenated doped-steam environment. The 400 C doped-steam environment was selected for the SCC tests to accelerate cracking. The material was evaluated in three conditions: (1) as-received (2) as-annealed, and (3) as-annealed + 26% deformation. Microstructural characterization was performed using analytical electron microscopy (AEM) techniques for the evaluation of carbide type and morphology, and general structure. Constant displacement (bolt-loaded) compact tension specimens were used to induce SCC. The as-annealed and as-annealed plus cold worked samples had two fracture morphologies: a rough intergranular SCC fracture morphology and a smooth intergranular fracture morphology. The SCC fracture in the as-received specimens was characterized by a classic intergranular morphology at low magnification, consistent with the microstructural evaluation of cross-sectional metallographic samples. More detailed examination revealed a pseudo-intergranular fracture morphology. This pseudo-intergranular morphology appears to be comprised of very fine cleavage-like microfacets. These observations may assist in understanding the difference in SCC fracture morphologies as reported in the open literature

  16. Corrosion aspects of Ni-Cr-Fe based and Ni-Cu based steam generator tube materials

    International Nuclear Information System (INIS)

    Dutta, R.S.

    2009-01-01

    This paper reviews corrosion related issues of Ni-Cr-Fe based (in a general sense) and Ni-Cu based steam generator tube materials for nuclear power plants those have been dealt with for last more than four decades along with some updated information on corrosion research. The materials include austenitic stainless steels (SSs), Alloy 600, Monel 400, Alloy 800 and Alloy 690. Compatibility related issues of these alloys are briefly discussed along with the alloy chemistry and microstructure. For austenitic SSs, stress corrosion cracking (SCC) behaviour in high temperature aqueous environments is discussed. For Alloy 600, intergranular cracking in high temperature water including hydrogen-induced intergranular cracking is highlighted along with the interactions of material in various environments. In case of Monel 400, intergranular corrosion and pitting corrosion at ambient temperature and SCC behaviour at elevated temperature are briefly described. For Alloy 800, the discussion covers SCC behaviour, surface characterization and microstructural aspects of pitting, whereas hydrogen-related issues are also highlighted for Alloy 690.

  17. Effect of Local Strain Distribution of Cold-Rolled Alloy 690 on Primary Water Stress Corrosion Crack Growth Behavior

    Directory of Open Access Journals (Sweden)

    Kim S.-W.

    2017-06-01

    Full Text Available This work aims to study the stress corrosion crack growth behavior of cold-rolled Alloy 690 in the primary water of a pressurized water reactor. Compared with Alloy 600, which shows typical intergranular cracking along high angle grain boundaries, the cold-rolled Alloy 690, with its heterogeneous microstructure, revealed an abnormal crack growth behavior in mixed mode, that is, in transgranular cracking near a banded region, and in intergranular cracking in a matrix region. From local strain distribution analysis based on local mis-orientation, measured along the crack path using the electron back scattered diffraction method, it was suggested that the abnormal behavior was attributable to a heterogeneity of local strain distribution. In the cold-rolled Alloy 690, the stress corrosion crack grew through a highly strained area formed by a prior cold-rolling process in a direction perpendicular to the maximum principal stress applied during a subsequent stress corrosion cracking test.

  18. Microstructural Modeling of Dynamic Intergranular and Transgranular Fracture Modes in Zircaloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohammed, I. [North Carolina State Univ., Raleigh, NC (United States); Zikry, M.A. [North Carolina State Univ., Raleigh, NC (United States); Ziaei, S. [North Carolina State Univ., Raleigh, NC (United States)

    2017-04-01

    In this time period, we have continued to focus on (i) refining the thermo-mechanical fracture model for zirconium (Zr) alloys subjected to large deformations and high temperatures that accounts for the cracking of ZrH and ZrH2 hydrides, (ii) formulating a framework to account intergranular fracture due to iodine diffusion and pit formation in grain-boundaries (GBs). Our future objectives are focused on extending to a combined population of ZrH and ZrH2 populations and understanding how thermo-mechanical behavior affects hydride reorientation and cracking. We will also refine the intergranular failure mechanisms for grain boundaries with pits.

  19. Origin of intergranular embrittlement of Al alloys induced by Na and Ca segregation: Grain boundary weakening

    International Nuclear Information System (INIS)

    Lu Guanghong; Zhang Ying; Deng Shenghua; Wang Tianmin; Kohyama, Masanori; Yamamoto, Ryoichi; Liu Feng; Horikawa, Keitaro; Kanno, Motohiro

    2006-01-01

    Using a first-principles computational tensile test, we show that the ideal tensile strength of an Al grain boundary (GB) is reduced with both Na and Ca GB segregation. We demonstrate that the fracture occurs in the GB interface, dominated by the break of the interfacial bonds. Experimentally, we further show that the presence of Na or Ca impurity, which causes intergranular fracture, reduces the ultimate tensile strength when embrittlement occurs. These results suggest that the Na/Ca-induced intergranular embrittlement of an Al alloy originates mainly from the GB weakening due to the Na/Ca segregation

  20. Corrosion resistance improvement of ferritic steels through hydrogen additions to the BWR coolant

    International Nuclear Information System (INIS)

    Gordon, B.M.; Jewett, C.W.; Pickett, A.E.; Indig, M.E.

    1984-01-01

    Motivated by the success of oxygen suppression for mitigation of intergranular stress corrosion cracking (IGSCC) in weld sensitized austenitic materials used in Boiling Water Reactors (BWRs), oxygen suppression, through hydrogen additions to the feedwater was investigated to determine its affect on the corrosion resistance of ferritic and martensitic BWR structural materials. The results of these investigations are presented in this paper, where particular emphasis is placed on the corrosion performance of BWR pressure vessel low alloy steels, carbon steel piping materials and martensitic pump materials. It is important to note that the corrosion resistance of these materials in the BWR environment is excellent. Consequently this investigation was also motivated to determine whether there were any detrimental effects of hydrogen additions, as well as to identify any additional margin in ferritic/martensitic materials corrosion performance

  1. Characterization of fatigue-corrosion phenomena for Zircaloy in iodine environment

    International Nuclear Information System (INIS)

    Schuster-Magallon, Isabelle

    1986-01-01

    In this research thesis, the acquisition of data related to crack propagation rates and to smooth specimen lifetime in corrosion-fatigue of zircaloy allowed the quantification of the influence of iodine with respect to material, to loading direction and to test frequency. A systematic fractographic examination of propagation and fatigue strength specimens allowed the fatigue-corrosion fracture scenario to be described. This scenario comprises pitting for a stress higher than a threshold stress, the development of an intergranular corrosion area limited by a threshold stress intensity factor overrun, and the propagation by fatigue-corrosion in steady regime. This propagation is an association of a quasi-cleavage which is typical of stress corrosion cracking, and a plastic deformation under fatigue. This combination leads to the sudden disappearance of cleavage, and to a ductile fracture [fr

  2. Effect of water impurities on stress corrosion cracking in a boiling water reactor

    International Nuclear Information System (INIS)

    Ljungbery, L.G.; Cubicciotti, D

    1985-01-01

    A series of stress corrosion tests, including corrosion potential and water chemistry measurements, has been performed in the Swedish Ringhals-1 boiling water reactor. Tests have been run under reactor start-up and reactor power operation with normal reactor water conditions and with alternate water chemistry in which hydrogen is added to the feedwater to suppress stress corrosion cracking. During one alternate water chemistry test, there was significant intergranular corrosion cracking of sensitized stainless specimens. It is shown that nitrate and sulfate, arising from an accidental resin intrusion, are likely causes. Nitrate increases the oxidizing power of the water, and sulfate enhances cracking under oxidizing conditions. During another test under start-up conditions, enhanced transgranular stress corrosion cracking in low alloy steels and possibly initiation of cracking in a nickel base alloy was observed as a result of resin intrusion into the reactor water. The intrusion produced acid and sulfate, which are believed to enhance hydrogen cracking conditions

  3. Influence of microstructure in corrosion behavior of an Inconel 600 commercial alloy in 0.1 M sodium thiosulfate solution

    International Nuclear Information System (INIS)

    Granados, J.; Rodriguez, F.J.; Arganis, C.

    1999-01-01

    The Inconel 600 is used in diverse components of BWR and PWR type reactors, where diverse cases of intergranular stress corrosion have been presented. It has been reported susceptibility to the corrosion of this alloy, in presence of thiosulfates, which come from the degradation of the ion exchange resins of water treatments that use the reactors. The objective of this work is to study the influence of metallurgical condition in the corrosion velocity of Inconel 600 commercial alloy, in a 0.1 M thiosulfates solution. (Author)

  4. Atmospheric corrosion of uranium-carbon alloys; Corrosion atmospherique des alliages uranium-carbone

    Energy Technology Data Exchange (ETDEWEB)

    Rousset, P; Accary, A [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1965-07-01

    The authors study the corrosion of uranium-carbon alloys having compositions close to that of the mono-carbide; they show that the extent of the observed corrosion effects increases with the water vapour content of the surrounding gas and they conclude that the atmospheric corrosion of these alloys is due essentially to the humidity of the air, the effect of the oxygen being very slight at room temperature. They show that the optimum conditions for preserving U-C alloys are either a vacuum or a perfectly dry argon atmosphere. The authors have also established that the type of corrosion involved is a corrosion which 'cracks under stress' and is transgranular (it can also be intergranular in the case of sub-stoichiometric alloys). They propose, finally, two hypotheses for explaining this mechanism, one of which is illustrated by the existence, at the fissure interface, of corrosion products which can play the role of 'corners' in the mono-carbide grains. (authors) [French] Les auteurs etudient la corrosion des alliages uranium-carbone de composition voisine du monocarbure; ils montrent que l'importance des effets de la corrosion observee augmente avec la teneur en vapeur d'eau du milieu gazeux ambiant et concluent que la corrosion atmospherique de ces alliages est due essentiellement a l'humidite de l'air, l'action de l'oxygene de l'air etant tres faible a la temperature ambiante. Ils indiquent que les conditions optimales de conservation des alliages U-C sont le vide ou une atmosphere d'argon parfaitement desseches. D'autre part, les auteurs etablissent que le type de corrosion mis en jeu est une corrosion 'fissurante sous contrainte', transgranulaire (pouvant egalement etre intergranulaire dans le cas d'alliages sous-stoechiometriques). Ils proposent enfin deux hypotheses pour rendre compte de ce mecanisme, dont l'une est illustree par la mise en evidence, a l'interface des fissures, de produits de corrosion pouvant jouer le role de 'coins' dans les grains de

  5. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  6. Coupling crevice chemistry with a corrosion model in laboratory: A first application to the analysis of secondary side corrosion in service

    International Nuclear Information System (INIS)

    Pavageau, E.M.; Vaillant, D.; Dimpre, S.; Bouchacourt, M.; Millet, L.

    2002-01-01

    Secondary side corrosion of tubes in Alloy 600 develops in flow-restricted areas between tubes and tubesheet or tube support plates since pollutants of the secondary water can concentrate under heat flux. So EDF has undertaken an important effort of modeling the degradation (intergranular attack IGA and intergranular stress corrosion cracking IGSCC). Three models of corrosion are available or under development depending on the type of crevice environment that could be deduced from the analysis of secondary water and from pulled tube examinations: the first one in strongly alkaline environments (sodium hydroxide environments), the second one in sulfate environments, sulfate being one of the main species analyzed in water after hideout return, the third one in complex environments that could duplicate the deposits, films and degradation observed on pulled tubes. The crevice chemistry during operation was first evaluated using analyses of secondary water after hideout return and the MULTEQ code. The local chemical conditions were introduced into the corrosion model generated in laboratory and gave results which were compared to field experience. Encouraging results were found with the sodium hydroxide model for some of the old French plant units in the early period of operation. A similar approach is under investigation with the sulfate corrosion model for the entire time of operation and for the other plant units. (authors)

  7. Ontario Hydro studies on copper corrosion under waste disposal conditions

    International Nuclear Information System (INIS)

    Lam, K.W.

    1990-01-01

    The corrosion rate of copper is generally greater in aerated solutions containing sulphide; also, in the presence of sulphide there is the fear that pitting may occur. Experiments have been carried out to study the corrosion of copper in deaerated groundwater/bentonite slurries with and without added sulphide for exposure periods from two months to one year. The groundwater contains 6500 ppm of chloride and 1000 ppm of sulphate. Tests were also performed in the presence of a 150 rad/h radiation field. In deaerated slurries at 75C the corrosion rate is less than 2 μm/a. With one addition of 10 mg/l sulphide, the rate increases by a factor of ten. With daily sulphide additions to deaerated solutions the corrosion rate initially falls but then rises and stabilizes after 15 days. In aerated solutions the corrosion increases over the first 25 days and then stabilizes. The corrosion rate of copper reached a steady value in 15 to 30 days. Rates are higher in aerated solutions, but the effect of adding sulphide is not so marked in aerated solutions as in unaerated solutions. The highest corrosion rate, less than 150 μm/a, was observed in aerated slurries saturated with sulphide. For deaerated solutions in the absence of sulphide the corrosion rate increases with temperature, but in aerated solutions the rate decreases. For solutions containing added sulphide the influence of temperature is negligible. The effect of a radiation field may be beneficial; in the presence of a radiation field the corrosion rate is less than 20 μm/a. After descaling the coupons showed a high density of irregularly shaped pits both in the presence and absence of sulphide, resulting from intergranular attack. The pitting factor for the highest corrosion rate is around 15

  8. Intergranular cracking mechanism in baffle former bolt materials for PWR core internals

    Energy Technology Data Exchange (ETDEWEB)

    Yonezawa, Toshio; Arioka, Koji; Kanasaki, Hiroshi; Fujimoto, Koji [Takasago R and D Center, Mitsubishi Heavy Industries Ltd., Takasago, Hyogo (Japan); Ajiki, Kazuhide [Kobe Shipyard and Machinery, Mitsubishi Heavy Industries Ltd., Kobe, Hyogo (Japan); Matsuoka, Takanori [Nuclear Development Corp., Tokai, Ibaraki (Japan); Urata, Sigeru; Mizuta, Hitoshi [Kansai Electric Power Co., Inc., Osaka (Japan)

    2000-03-01

    In this study, the cause of intergranular cracking in baffle former bolts(BFBs) was estimated from metallurgical and chemical viewpoints based upon the experimental data and information published by EdF. At first, five kinds of possibilities were estimated as the cause of intergranular cracking in BFBs. Five possibilities estimated were (1) mechanical cracking caused by high strain in irradiation hardened austenitic stainless steels, (2) O{sub 2} SCC due to residual oxygen in the bolt stagnant region, (3) caustic SCC due to dry and wet phenomenon, (4) low pH SCC due to oxygen concentration cell, and (5) PWSCC due to radiation induced segregation. In this study each possibility was evaluated by the calculation and some out of pile tests. And also, the cause of the intergranular cracking in BFBs was estimated by the data of the post-irradiation examinations and basic out of pile tests for Type 316CW and Type 347 stainless steels in the authors' previous study. From these evaluation, the intergranular cracking in BFBs seems to be caused by the PWSCC, but not caused by mechanical cracking O{sub 2} SCC, caustic SCC or low pH SCC. (author)

  9. Three-dimensional studies of intergranular carbides in austenitic stainless steel.

    Science.gov (United States)

    Ochi, Minoru; Kawano, Rika; Maeda, Takuya; Sato, Yukio; Teranishi, Ryo; Hara, Toru; Kikuchi, Masao; Kaneko, Kenji

    2017-04-01

    A large number of morphological studies of intergranular carbides in steels have always been carried out in two dimensions without considering their dispersion manners. In this article, focused ion beam serial-sectioning tomography was carried out to study the correlation among the grain boundary characteristics, the morphologies and the dispersions of intergranular carbides in 347 austenitic stainless steel. More than hundred intergranular carbides were characterized in three dimensions and finally classified into three different types, two types of carbides probably semi-coherent to one of the neighboring grains with plate-type morphology, and one type of carbides incoherent to both grains with rod-type morphology. In addition, the rod-type carbide was found as the largest number of carbides among three types. Since large numbers of defects, such as misfit dislocations, may be present at the grain boundaries, which can be ideal nucleation sites for intergranular rod-type carbide precipitation. © The Author 2016. Published by Oxford University Press on behalf of The Japanese Society of Microscopy. All rights reserved.For permissions, please e-mail: journals.permissions@oup.com.

  10. Amorphous intergranular films in silicon nitride ceramics quenched from high temperatures

    International Nuclear Information System (INIS)

    Cinibulk, M.K.; Kleebe, H.; Schneider, G.A.; Ruehle, M.

    1993-01-01

    High-temperature microstructure of an MgO-hot-pressed Si 3 N 4 and a Yb 2 O 3 + Al 2 O 3 -sintered/annealed Si 3 N 4 were obtained by quenching thin specimens from temperatures between 1,350 and 1,550 C. Quenching materials from 1,350 C produced no observable exchanges in the secondary phases at triple-grain junctions or along grain boundaries. Although quenching from temperatures of ∼1,450 C also showed no significant changes in the general microstructure or morphology of the Si 3 N 4 grains, the amorphous intergranular film thickness increased substantially from an initial ∼1 nm in the slowly cooled material to 1.5--9 nm in the quenched materials. The variability of film thickness in a given material suggests a nonequilibrium state. Specimens quenched from 1,550 C revealed once again thin (1-nm) intergranular films at all high-angle grain boundaries, indicating an equilibrium condition. The changes observed in intergranular-film thickness by high-resolution electron microscopy can be related to the eutectic temperature of the system and to diffusional and viscous processes occurring in the amorphous intergranular film during the high-temperature anneal prior to quenching

  11. Conversion of transgranular to intergranular fracture in NiCr steels

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Němec, O.; Dlouhý, Ivo

    2008-01-01

    Roč. 75, č. 12 (2008), s. 3677-3691 ISSN 0013-7944 R&D Projects: GA AV ČR IAA200410502 Institutional research plan: CEZ:AV0Z20410507 Keywords : intergranular fracture * cleavage * fracture toughness * fracture stress * micromechanics * micromechanism * fractal dimension Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.713, year: 2008

  12. Long-term corrosion behaviors of Hastelloy-N and Hastelloy-B3 in moisture-containing molten FLiNaK salt environments

    International Nuclear Information System (INIS)

    Ouyang, Fan-Yi; Chang, Chi-Hung; Kai, Ji-Jung

    2014-01-01

    Highlights: •Corrosion behaviors of Hastelloy-N and -B3 in molten FLiNaK salt at 700 °C. •The alleviated corrosion rate of alloys was observed after long-hour immersion. •Long-term corrosion rate was limited by diffusion from matrix to alloy surface. •Corrosion pattern transferred from intergranular corrosion into general corrosion. •Presence of minor H 2 O did not greatly influence the long-term corrosion behavior. -- Abstract: This study investigated long-term corrosion behaviors of Ni-based Hastelloy-N and Hastelloy-B3 under moisture-containing molten alkali fluoride salt (LiF–NaF–KF: 46.5–11.5–42%) environment at an ambient temperature of 700 °C. The Hastelloy-N and Hastelloy-B3 experienced similar weight losses for tested duration of 100–1000 h, which was caused by aggregate dissolution of Cr and Mo into FLiNaK salts. The corrosion rate of both alloys was high initially, but then reduced during the course of the test. The alleviated corrosion rate was due to the depletion of Cr and Mo near surface of the alloys and thus the long-term corrosion rate was controlled by diffusion of Cr and Mo outward to the alloy surface. The results of microstructural characterization revealed that the corrosion pattern for both alloys tended to be intergranular corrosion at early stage of corrosion test, and then transferred to general corrosion for longer immersion hours

  13. Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

    International Nuclear Information System (INIS)

    Uchida, Shunsuke

    2008-01-01

    The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., increased shutdown radiation, generation of defects in materials of major components and fuel claddings, and increased volume of radwaste sources. Corrosion behavior is greatly affected by water quality and differs according to the water quality values and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of the key issues that determine corrosion-related problems, but it is not the only issue. Most corrosion-related phenomena, e.g., flow accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., the electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, the ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. (orig.)

  14. Stress corrosion cracking behavior of Nd:YAG laser-treated aluminum alloy 7075

    International Nuclear Information System (INIS)

    Yue, T.M.; Yan, L.J.; Chan, C.P.

    2006-01-01

    Nd-YAG laser surface treatment was conducted on 7075-T651 aluminum alloy with the aim of improving the stress corrosion cracking resistance of the alloy. Laser surface treatment was performed under two different gas environments, air and nitrogen. After the laser treatment, coarse constituent particles were removed and fine cellular/dendritic structures had formed. In addition, for the N 2 -treated specimen, an AlN phase was detected. The results of the stress corrosion test showed that after 30 days of immersion, the untreated specimen had been severely attacked by corrosion, with intergranular cracks having formed along the planar grain boundaries of the specimen. For the air-treated specimen, some relatively long stress corrosion cracks and a small number of relatively large corrosion pits were found. The cracks mainly followed the interdendritic boundaries; the fusion boundary was found to be acting as an arrestor to corrosion attacks. In contrast, only few short stress corrosion cracks appeared in the N 2 -treated specimen, indicating an improvement in corrosion initiation resistance. The superior corrosion resistance was attributed to the formation of the AlN phase in the surface of the laser-melted layer, which is an electrical insulator. The electrochemical impedance measurements taken during the stress corrosion test showed that the film resistance of the laser-treated specimens was always higher than that of the untreated specimen, with the N 2 -treated specimen showing the highest resistance

  15. A study on the corrosion test of equipment material handling hot molten salt

    International Nuclear Information System (INIS)

    Ro, Seung Gy; Jeong, M.S.; Hong, S.S.; Cho, S.H.; Shin, Y.J.; Park, H.S.; Zhang, J.S.

    1999-02-01

    On this technical report, corrosion behavior of austenitic stainless steels of SUS 316L and SUS 304L in molten salt of LiCl-Li 2 O has been investigated in the temperature range of 650 - 850 dg C. Corrosion products of SUS 316L in molten salt consisted of two layers, an outer layer of LiCrO 2 and inner layer of Cr 2 O 3 .The corrosion layer was uniform in molten salt of LiCl, but the intergranular corrosion occurred in addition to the uniform corrosion in mixed molten salt of LiCl-Li 2 O. The corrosion rate increased slowly with the increase of temperature up to 750 dg C, but above 750 dg C rapid increase in corrosion rate observed. SUS 316L stainless steel showed slower corrosion rate and higher activation energy for corrosion than SUS 304L, exhibiting higher corrosion resistance in the molten salt. In heat-resistant alloy, dense protective oxide scale of LiCrO 2 was formed in molten salt of LiCl. Whereas in mixed molten salt of LiCl-Li 2 O, porous non-protective scale of Li(Cr, Ni, Fe)O 2 was formed. (Author). 44 refs., 4 tabs., 16 figs

  16. Caustic stress corrosion cracking of Inconel-600, Incoloy-800, and Type 304 stainless steel

    International Nuclear Information System (INIS)

    Theus, G.J.

    1976-01-01

    High-temperature electrochemical tests have resulted in the stress corrosion cracking of Inconel-600 and Incoloy-800 (registered trademarks, International Nickel Company), and Type 304 stainless steel in caustic solutions. Results show that stress corrosion cracking of these alloys can be prevented or accelerated by varying their electrochemical potential. To a certain extent, the same effect can be achieved by altering the gas atmosphere above the test solution from a pure nitrogen cover gas to a mixture of 5 percent H 2 and 95 percent N 2 . The effect of the cover gas can then be negated by adjusting the specimen's electrochemical potential either to cause or to inhibit stress corrosion cracking. Some specifics of the test results reveal that in deoxygenated caustic solutions, Inconel-600 cracks intergranularly at mildly anodic potentials; Incoloy-800 cracks transgranularly at reduced potentials (at or near the open circuit potential) and intergranularly at highly oxidizing potentials; and cracking is mixed (transgranular/intergranular) for Type 304 stainless steel at or near the open circuit potential. The severity of cracking for both Inconel-600 and Incoloy-800 in deoxygenated caustic solutions is reduced by giving the materials a simulated post-weld heat treatment (1150 0 F for 18 h). Test results on Inconel-600 show that high-carbon (0.06 percent) material cracks less severely than low-carbon (0.02 percent) material, in both the simulated post-weld heat-treated condition and the mill-annealed condition

  17. Corrosion inhibition studies in support of the long term storage of AGR fuel

    Energy Technology Data Exchange (ETDEWEB)

    Standring, P [Sellafield Limited (United Kingdom)

    2012-07-01

    Thorp Receipt and Storage (at Sellafield, UK) is currently being investigated as a bridging solution for the storage of AGR fuel pending the out-come of a national review into spent fuel management. AGR spent fuel is known to be susceptible to corrosion through inter-granular attack. To avoid this, the chosen storage regime for AGR fuel is sodium hydroxide dosed pond water to pH 11.4; now 22 years of operating experience. The conversion of TR and S will require a phased transition. During this transition sodium hydroxide cannot be used due to materials compatibility issues. Alternative corrosion inhibitors have been investigated as an interim measure and sodium nitrate has been selected as a suitable candidate. The efficiency of sodium nitrate to inhibit propagating inter-granular attack of active AGR materials has yet to be established. In the longer term sodium hydroxide will be deployed along with a move to a closed loop pond water management system. Given that carbon dioxide is known to be absorbed by sodium hydroxide dosed water and can affect fuel integrity, in the case of Magnox fuel, there is a need to establish its impact on AGR fuel. The objectives are: To establish the impact of carbonate on AGR fuel corrosion; To establish the efficiency of sodium nitrate to inhibit propagating inter-granular attack of irradiated AGR materials.

  18. Corrosion inhibition

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, A O

    1965-12-29

    An acid corrosion-inhibiting composition consists essentially of a sugar, and an alkali metal salt selected from the group consisting of iodides and bromides. The weight ratio of the sugar to the alkali metal salt is between 2:1 and about 20,000:1. Also, a corrosion- inhibited phosphoric acid composition comprising at least about 20 wt% of phosphoric acid and between about 0.1 wt% and about 10 wt% of molasses, and between about 0.0005 wt% and about 1 wt% of potassium iodide. The weight ratio of molasses to iodide is greater than about 2:1. (11 claims)

  19. Mitigation of stress corrosion cracking in boiling water reactors

    International Nuclear Information System (INIS)

    Hanneman, R.E.; Cowan, R.L. II

    1980-01-01

    Intergranular stress corrosion cracking (IGSCC) has occurred in a statistically small number of weld heat affected zones (HAZ) of 304 SS piping in BWR's. A range of mitigating actions have been developed and qualified that provide viable engineering solutions to the unique aspects of (1) operating plants, (2) plants under various stages of construction, and (3) future plants. This paper describes the technical development of each mitigating concept, relates it to the fundamental causal factors for IGSCC, and discusses its applicability to operating, in-construction and new BWR's. 31 refs

  20. Theme day: corrosion and surface treatments in nuclear facilities. Proceedings

    International Nuclear Information System (INIS)

    2012-02-01

    This document brings together the available presentations given at the theme day organized by the Bourgogne Nuclear Pole on the topic of corrosion and surface treatments in nuclear facilities. Eleven presentations (slides) are compiled in this document: 1 - Introduction - PNB centre of competitiveness and R and D activities (A. Mantovan, PNB); 2 - Corrosion damage (M. Foucault, Areva NP - Centre Technique Le Creusot); 3 - Corrosion mechanisms (R. Oltra, UB-ICB); 4 - Examples of expertise management (C. Duret-Thual, Institut de la corrosion/Corrosion Institute); 5 - General framework of surface treatments (C. Nouveau, ENSAM Cluny Paris Tech); 6 - Surfaces et interfaces characterisation - Part A (C. Langlade, Y. Gachon, UTBM and HEF); 7 - Surfaces et interfaces characterisation - Part B (C. Langlade, Y. Gachon, UTBM and HEF); 8 - Ion beam surface treatment (Y. Le Guellec, Quertech Ingenierie); 9 - Impact surface treatment (G. Saout, Sonats); 10 - Metal oxides Characterisation by US laser (R. Oltra, UB-ICB); 11 - Detection and Characterisation of intergranular corrosion (Y. Kernin, Stephane Bourgois, Areva Intercontrole)

  1. Effects of nitrogen in shielding gas on microstructure evolution and localized corrosion behavior of duplex stainless steel welding joint

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Zhou, Chao

    2017-05-01

    The effects of nitrogen addition in shielding gas on microstructure evolution and localized corrosion behavior of duplex stainless steel (DSS) welds were studied. N2-supplemented shielding gas facilitated the primary austenite formation, suppressed the Cr2N precipitation in weld root, and increased the microhardnesses of weld metal. Furthermore, N2-supplemented shielding gas increased pitting resistance equivalent number (PREN) of austenite, but which decreased slightly PREN of ferrite. The modified double loop electrochemical potentiokinetic reactivation in 2 M H2SO4 + 1 M HCl was an effective method to study the localized corrosion of the different zones in the DSS welds. The adding 2% N2 to pure Ar shielding gas improved the localized corrosion resistance in the DSS welds, which was due to compensation for nitrogen loss and promoting nitrogen further solution in the austenite phases, suppression of the Cr2N precipitation in the weld root, and increase of primary austenite content with higher PREN than the ferrite and secondary austenite. Secondary austenite are prone to selective corrosion because of lower PREN compared with ferrite and primary austenite. Cr2N precipitation in the pure Ar shielding weld root and heat affected zone caused the pitting corrosion within the ferrite and the intergranular corrosion at the ferrite boundary. In addition, sigma and M23C6 precipitation resulted in the intergranular corrosion at the ferrite boundary.

  2. The role of time-dependent deformation in intergranular crack initiation of alloy 600 steam generator tubing material

    International Nuclear Information System (INIS)

    Was, G.S.; Lian, K.

    1998-03-01

    Intergranular stress corrosion cracking (IGSCC) of two commercial alloy 600 conditions (600LT, 600HT) and controlled- purity Ni-18Cr-9Fe alloys (CDMA, CDTT) were investigated using constant extension rate tensile (CERT) tests in primary water (0.01M LiOH+0.01M H 3 BO 3 ) with 1 bar hydrogen overpressure at 360 degrees C and 320 degrees C. Heat treatments produced two types of microstructures in both commercial and controlled-purity alloys: one dominated by grain boundary carbides (600HT and CDTT) and one dominated by intragranular carbides (600LT and CDMA). CERT tests were conducted over a range of strain rates and at two temperatures with interruptions at specific strains to determine the crack depth distributions. Results show that in all samples, IGSCC was the dominant failure mode. For both the commercial alloy and the controlled-purity alloys, the microstructure with grain boundary carbides showed delayed crack initiation and shallower crack depths than did the intragranular carbide microstructure under all experimental conditions. This data indicates that a grain boundary carbide microstructure is more resistant to IGSCC than an intragranular carbide microstructure. Observations support both the film rupture/slip dissolution mechanism and enhanced localized plasticity. The advantage of these results over previous studies is that the different carbide distributions were obtained in the same commercial alloy using different heat treatments, and in the other case, in nearly identical controlled-purity alloys. Therefore, observations of the effects of carbide distribution on IGSCC can more confidently be attributed to the carbide distribution alone rather than other potentially significant differences in microstructure or composition

  3. Oxidization and stress corrosion cracking initiation of austenitic alloys in supercritical water

    Energy Technology Data Exchange (ETDEWEB)

    Behnamian, Y.; Li, M.; Luo, J.L.; Chen, W.X. [Univ. of Alberta, Dept. of Chemical and Materials Engineering, Edmonton, Alberta (Canada); Zheng, W. [Materials Technology Laboratory, NRCan, Ottawa, Ontario (Canada); Guzonas, D.A. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada)

    2012-07-01

    This study determined the stress corrosion cracking behaviour of austenitic alloys in pure supercritical water. Austenitic stainless steels 310S, 316L, and Inconel 625 were tested as static capsule samples at 500{sup o}C for up to 5000 h. After that period, crack initiations were readily observed in all samples, signifying susceptibility to stress corrosion cracking. The microcracks in 316L stainless steel and Inconel 625 were almost intergranular, whereas transgranular microcrack initiation was observed in 310S stainless steel. (author)

  4. Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

    International Nuclear Information System (INIS)

    Meng, F.; Xu, X.; Liu, X.; Wang, J.

    2014-01-01

    This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

  5. Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

    Energy Technology Data Exchange (ETDEWEB)

    Meng, F.; Xu, X.; Liu, X. [Shanghai Nuclear Engineering Research and Design Institute, Shanghai (China); Wang, J. [Chinese Academy of Sciences, Institute of Metal Research, Shenyang (China)

    2014-07-01

    This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

  6. Exfoliation Corrosion and Pitting Corrosion and Their Role in Fatigue Predictive Modeling: State-of-the-Art Review

    Directory of Open Access Journals (Sweden)

    David W. Hoeppner

    2012-01-01

    Full Text Available Intergranular attack (IG and exfoliation corrosion (EC have a detrimental impact on the structural integrity of aircraft structures of all types. Understanding the mechanisms and methods for dealing with these processes and with corrosion in general has been and is critical to the safety of critical components of aircraft. Discussion of cases where IG attack and exfoliation caused issues in structural integrity in aircraft in operational fleets is presented herein along with a much more detailed presentation of the issues involved in dealing with corrosion of aircraft. Issues of corrosion and fatigue related to the structural integrity of aging aircraft are introduced herein. Mechanisms of pitting nucleation are discussed which include adsorption-induced, ion migration-penetration, and chemicomechanical film breakdown theories. In addition, pitting corrosion (PC fatigue models are presented as well as a critical assessment of their application to aircraft structures and materials. Finally environmental effects on short crack behavior of materials are discussed, and a compilation of definitions related to corrosion and fatigue are presented.

  7. Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Uchida, Shunsuke [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Research Committee on Water Chemistry Standard; Naitoh, Masanori [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Computational Science and Engineering Div.; Uehara, Yasushi; Okada, Hidetoshi [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Hotta, Koji [ITOCHU Techno-Solutions Corporation (Japan); Ichikawa, Ryoko [Mizuho Information and Research Inst., Inc. (Japan); Koshizuka, Seiichi [Tokyo Univ. (Japan)

    2007-03-15

    Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

  8. Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

    International Nuclear Information System (INIS)

    Uchida, Shunsuke; Hotta, Koji; Ichikawa, Ryoko; Koshizuka, Seiichi

    2007-01-01

    Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

  9. Corrosion inhibitors

    International Nuclear Information System (INIS)

    El Ashry, El Sayed H.; El Nemr, Ahmed; Esawy, Sami A.; Ragab, Safaa

    2006-01-01

    The corrosion inhibition efficiencies of some triazole, oxadiazole and thiadiazole derivatives for steel in presence of acidic medium have been studied by using AM1, PM3, MINDO/3 and MNDO semi-empirical SCF molecular orbital methods. Geometric structures, total negative charge on the molecule (TNC), highest occupied molecular energy level (E HOMO ), lowest unoccupied molecular energy level (E LUMO ), core-core repulsion (CCR), dipole moment (μ) and linear solvation energy terms, molecular volume (V i ) and dipolar-polarization (π *), were correlated to corrosion inhibition efficiency. Four equations were proposed to calculate corrosion inhibition efficiency. The agreement with the experimental data was found to be satisfactory; the standard deviations between the calculated and experimental results ranged between ±0.03 and ±4.18. The inhibition efficiency was closely related to orbital energies (E HOMO and E LUMO ) and μ. The correlation between quantum parameters and experimental inhibition efficiency has been validated by single point calculations for the semi-empirical AM1 structures using B3LYP/6-31G** as a higher level of theory. The proposed equations were applied to predict the corrosion inhibition efficiency of some related structures to select molecules of possible activity from a presumable library of compounds

  10. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  11. Corrosion/95 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1995-01-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

  12. Corrosion behavior of Al6061 alloy weldment produced by friction stir welding process

    Directory of Open Access Journals (Sweden)

    Farhad Gharavi

    2015-07-01

    Full Text Available In this work, the corrosion behavior of welded lap joints of AA6061-T6 aluminum alloy produced by friction stir welding process has been investigated. Corrosion properties of welded lap joints were studied by cyclic polarization and electrochemical impedance spectroscopy tests. All tests were performed in an aerated 0.6 mol L−1 NaCl aqueous solution with pH = 6.5 at a temperature of 30 °C to characterize corrosion morphology and realize corrosion features of weld regions as opposed to the parent alloy. The microstructure of weld nugget (WN, heated affected zone (HAZ, and parent alloy were analyzed using scanning electron microscopy and energy dispersive spectroscopy. The experimental results indicated that the welding process has a major effect on the corrosion resistance, which possibly associated to the break-down and dissolution of intermetallic particles. It is supposed that an increasing in intermetallic distributed throughout the matrix of weld regions increases the galvanic corrosion couples. Furthermore, by decreasing the grain size in the weld regions, the susceptibility to corrosion is enhanced. The pitting corrosion and intergranular attack are the dominant corrosion types in the weld regions and the parent alloy.

  13. The effects of cold rolling orientation and water chemistry on stress corrosion cracking behavior of 316L stainless steel in simulated PWR water environments

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Junjie [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China); Lu, Zhanpeng, E-mail: zplu@t.shu.edu.cn [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China); State Key Laboratory of Advanced Special Steels, Shanghai University, 149 Yanchang Road, Shanghai, 200072 (China); Xiao, Qian; Ru, Xiangkun; Han, Guangdong; Chen, Zhen [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China); Zhou, Bangxin [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China); State Key Laboratory of Advanced Special Steels, Shanghai University, 149 Yanchang Road, Shanghai, 200072 (China); Shoji, Tetsuo [New Industry Creation Hatchery Center, Tohoku University, Sendai 980-8579 (Japan)

    2016-04-15

    Stress corrosion cracking behaviors of one-directionally cold rolled 316L stainless steel specimens in T–L and L–T orientations were investigated in hydrogenated and deaerated PWR primary water environments at 310 °C. Transgranular cracking was observed during the in situ pre-cracking procedure and the crack growth rate was almost not affected by the specimen orientation. Locally intergranular stress corrosion cracks were found on the fracture surfaces of specimens in the hydrogenated PWR water. Extensive intergranular stress corrosion cracks were found on the fracture surfaces of specimens in deaerated PWR water. More extensive cracks were found in specimen T–L orientation with a higher crack growth rate than that in the specimen L–T orientation with a lower crack growth rate. Crack branching phenomenon found in specimen L–T orientation in deaerated PWR water was synergistically affected by the applied stress direction as well as the preferential oxidation path along the elongated grain boundaries, and the latter was dominant. - Highlights: • Transgranular fatigue crack growth rate was not affected by the cold rolling orientation. • Locally intergranular SCC was found in the hydrogenated PWR water. • Extensive intergranular SCC cracks were found in deaerated PWR water. • T–L specimen showed more extensive SCC cracks and a higher crack growth rate. • Crack branching related to the applied stress and the preferential oxidation path.

  14. Propagation of stress corrosion cracks in alpha-brasses

    Energy Technology Data Exchange (ETDEWEB)

    Beggs, Dennis Vinton [Univ. of Illinois, Urbana-Champaign, IL (United States)

    1981-01-01

    Transgranular and intergranular stress corrosion cracks were investigated in alpha-brasses in a tarnishing ammoniacal solution. Surface observation indicated that the transgranular cracks propagated discontinuously by the sudden appearance of a fine crack extending several microns ahead of the previous crack tip, often associated with the detection of a discrete acoustic emission (AE). By periodically increasing the deflection, crack front markings were produced on the resulting fracture surfaces, showing that the discontinuous propagation of the crack trace was representative of the subsurface cracking. The intergranular crack trace appeared to propagate continuously at a relatively blunt crack tip and was not associated with discrete AE. Under load pulsing tests with a time between pulses, Δt greater than or equal to 3 s, the transgranular fracture surfaces always exhibited crack front markings which corresponded with the applied pulses. The spacing between crack front markings, Δx, decreased linearly with Δt. With Δt less than or equal to 1.5 s, the crack front markings were in a one-to-one correspondence with applied pulses only at relatively long crack lengths. In this case, Δx = Δx* which approached a limiting value of 1 μm. No crack front markings were observed on intergranular fracture surfaces produced during these tests. It is concluded that transgranular cracking occurs by discontinuous mechanical fracture of an embrittled region around the crack tip, while intergranular cracking results from a different mechanism with cracking occurring via the film-rupture mechanism.

  15. Electrochemical potential measurements in boiling water reactors; relation to water chemistry and stress corrosion

    International Nuclear Information System (INIS)

    Indig, M.E.; Cowan, R.L.

    1981-01-01

    Electrochemical potential measurements were performed in operating boiling water reactors to determine the range of corrosion potentials that exist from cold standby to full power operation and the relationship of these measurements to reactor water chemistry. Once the corrosion potentials were known, experiments were performed in the laboratory under electrochemical control to determine potentials and equivalent dissolved oxygen concentrations where intergranular stress corrosion cracking (IGSCC) would and would not occur on welded Type-304 stainless steel. At 274 0 C, cracking occurred at potentials that were equivalent to dissolved oxygen concentration > 40 to 50 ppb. With decreasing temperature, IGSCC became more difficult and only severely sensitized stainless steel would crack. Recent in-reactor experiments combined with the previous laboratory data, have shown that injection of small concentrations of hydrogen during reactor operation can cause a significant decrease in corrosion potential which should cause immunity to IGSCC. (author)

  16. In vitro corrosion of dental Au-based casting alloys in polyvinylpyrrolidone-iodine solution.

    Science.gov (United States)

    Takasusuki, Norio; Ida, Yusuke; Hirose, Yukito; Ochi, Morio; Endo, Kazuhiko

    2013-01-01

    The corrosion and tarnish behaviors of two Au-based casting alloys (ISO type 1 and type 4 Au alloys) and their constituent pure metals, Au, Ag, Cu, Pt, and Pd in a polyvinylpyrrolidone-iodine solution were examined. The two Au alloys actively corroded, and the main anodic reaction for both was dissolution of Au as AuI₂(-). The amount of Au released from the ISO type 1 Au alloy was significantly larger than that from the ISO type 4 Au alloy (Palloy exhibited higher susceptibility to tarnishing than the type 4 alloy. The corrosion forms of the two Au alloys were found to be completely different, i.e., the type 1 alloy exhibited the corrosion attack over the entire exposed surface with a little irregularity whereas the type 4 alloy exhibited typical intergranular corrosion, which was caused by local cells produced by segregation of Pd and Pt.

  17. Effect of Secondary Phase Precipitation on the Corrosion Behavior of Duplex Stainless Steels

    Directory of Open Access Journals (Sweden)

    Kai Wang Chan

    2014-07-01

    Full Text Available Duplex stainless steels (DSSs with austenitic and ferritic phases have been increasingly used for many industrial applications due to their good mechanical properties and corrosion resistance in acidic, caustic and marine environments. However, DSSs are susceptible to intergranular, pitting and stress corrosion in corrosive environments due to the formation of secondary phases. Such phases are induced in DSSs during the fabrication, improper heat treatment, welding process and prolonged exposure to high temperatures during their service lives. These include the precipitation of sigma and chi phases at 700–900 °C and spinodal decomposition of ferritic grains into Cr-rich and Cr-poor phases at 350–550 °C, respectively. This article gives the state-of the-art review on the microstructural evolution of secondary phase formation and their effects on the corrosion behavior of DSSs.

  18. Effect of Secondary Phase Precipitation on the Corrosion Behavior of Duplex Stainless Steels.

    Science.gov (United States)

    Chan, Kai Wang; Tjong, Sie Chin

    2014-07-22

    Duplex stainless steels (DSSs) with austenitic and ferritic phases have been increasingly used for many industrial applications due to their good mechanical properties and corrosion resistance in acidic, caustic and marine environments. However, DSSs are susceptible to intergranular, pitting and stress corrosion in corrosive environments due to the formation of secondary phases. Such phases are induced in DSSs during the fabrication, improper heat treatment, welding process and prolonged exposure to high temperatures during their service lives. These include the precipitation of sigma and chi phases at 700-900 °C and spinodal decomposition of ferritic grains into Cr-rich and Cr-poor phases at 350-550 °C, respectively. This article gives the state-of the-art review on the microstructural evolution of secondary phase formation and their effects on the corrosion behavior of DSSs.

  19. Magnetic properties, microstructure and corrosion behavior of (Pr,nd)12.6Fe81.3B6.1-type sintered magnets doped with (Pr,nd)30Fe62Ga8

    Science.gov (United States)

    Ni, Junjie; Zhang, Zhenyu; Liu, Ying; Jia, Zhengfeng; Huang, Baoxu; Yin, Yibin

    2016-10-01

    NdFeB sintered magnets with (Pr,Nd)30Fe62Ga8 were prepared by a binary powder blending method and their magnetic properties, microstructure and corrosion behavior were investigated. Addition of 3 wt% (Pr,Nd)30Fe62Ga8 was found to be the most effective for improving (BH)max and iHc of the magnets. The increase in both magnetic parameters was related to the alteration in microstructure. However, in other samples the occurrence of micropore and the aggregation of intergranular phases harmed the magnetic properties. Such disadvantageous microstructure features also caused higher corrosion current density, thus decreasing the corrosion resistance of the sample with higher additive content. In addition, the Ga-containing intergranular phases that are more stable than the (Pr,Nd)-rich phase formed in the additive doped magnets, leading to better corrosion resistance of the 3 wt% additives doped sample in comparison with the contrastive sample.

  20. Multi-scale modeling of inter-granular fracture in UO2

    Energy Technology Data Exchange (ETDEWEB)

    Chakraborty, Pritam [Idaho National Lab. (INL), Idaho Falls, ID (United States); Zhang, Yongfeng [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tonks, Michael R. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Biner, S. Bulent [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-03-01

    A hierarchical multi-scale approach is pursued in this work to investigate the influence of porosity, pore and grain size on the intergranular brittle fracture in UO2. In this approach, molecular dynamics simulations are performed to obtain the fracture properties for different grain boundary types. A phase-field model is then utilized to perform intergranular fracture simulations of representative microstructures with different porosities, pore and grain sizes. In these simulations the grain boundary fracture properties obtained from molecular dynamics simulations are used. The responses from the phase-field fracture simulations are then fitted with a stress-based brittle fracture model usable at the engineering scale. This approach encapsulates three different length and time scales, and allows the development of microstructurally informed engineering scale model from properties evaluated at the atomistic scale.

  1. Aircraft Corrosion

    Science.gov (United States)

    1981-08-01

    attribud au choix de traitements et de rev~tements spproprids. Au contrairo, dens d’sutros structures des corrosions iirportsntea se sont msnifestdes...au traitement . micaniqus qui provoque une compression de surface - h1l’spplication i1’une double protection comportant oxydation snodique et...chlore mais dans une proportion semblable b cells d’une eau de vil)e ; - lea solides, d’aprbs lea analyses chimique et criatallographique, paraissaiont

  2. Stress corrosion cracking of zirconium and its alloys in halogenide solutions

    International Nuclear Information System (INIS)

    Farina, Silvia B.

    2001-01-01

    A doctoral thesis developed at the corrosion labs in CNEA a few years ago showed that zirconium and Zircaloy-4 were susceptible to stress corrosion cracking (SCC) in chloride aqueous solutions at potentials above the pitting potential. However, the nature of the phenomenon was not elucidated. On the other hand, references about the subject were scarce and contradictory. The development of new SCC models, in particular, the surface mobility SCC mechanism suggested a review of zirconium and Zircaloy-4 SCC in halogenide aqueous solutions. This mechanism predicts that zirconium should be susceptible to SCC not only in chloride solutions but also in bromide and iodide solutions due to the low melting point of the surface compounds formed by the interaction between the metal and the environment. The present work was aimed to determine the conditions under which SCC takes place and the mechanism operating during this process. For that purpose, the effect of electrochemical potential, strain rate and temperature on the SCC susceptibility of both, zirconium and Zircaloy-4 in chloride, bromide and iodide solutions was investigated. It was observed that those materials undergo stress corrosion cracking only at potentials higher than the breakdown potential. The crack velocity increased slightly with the applied potential, and the strain rate had an accelerating effect on the crack propagation rate. In both materials two steps were found during cracking. The first one was characterized as intergranular attack assisted by stress due to an anodic dissolution process. This step is followed by a transition to a transgranular mode of propagation, which was considered as the 'true' stress corrosion cracking step. The intergranular attack is the rate-determining step due to the fact that the transgranular propagation rate is higher than the intergranular propagation rate. Several stress corrosion cracking mechanisms were analyzed to explain the transgranular cracking. The predictions

  3. Intergranular Cracking as a Major Cause of Long-Term Capacity Fading of Layered Cathodes.

    Science.gov (United States)

    Liu, Hao; Wolf, Mark; Karki, Khim; Yu, Young-Sang; Stach, Eric A; Cabana, Jordi; Chapman, Karena W; Chupas, Peter J

    2017-06-14

    Capacity fading has limited commercial layered Li-ion battery electrodes to NCA) electrode change after capacity fade following months of slow charge-discharge. The changes in the reactions that underpin energy storage after long-term cycling directly correlate to the capacity loss; heterogeneous reaction kinetics observed during extended cycles quantitatively account for the capacity loss. This reaction heterogeneity is ultimately attributed to intergranular fracturing that degrades the connectivity of subsurface grains within the polycrystalline NCA aggregate.

  4. Influence of the grain boundary atomic structure on the intergranular precipitation

    International Nuclear Information System (INIS)

    Le Coze, J.

    1975-01-01

    The number of intergranular precipitates after long time annealing is calculated taking into account nucleation, growth and coarsening. With intermediate supersaturation, the great number of precipitates which is observed in some boundaries may have different causes: in low misorientation boundaries and (111) twin, the maxima come from semi-coherent nucleation with one grain; in the other boundaries, the maxima are connected with a great number of high energy atomic sites. Depending on supersaturation, some maxima may disappear whereas others are reinforced [fr

  5. Intergranular and inter-phased boundaries in the materials; Joints intergranulaires et interphases dans les materiaux

    Energy Technology Data Exchange (ETDEWEB)

    Aslanides, A. [Electricite de France, Dept. CIMA, 77 - Moret sur Loing (France); Backhaus-Ricoult, M. [Centre d' Etudes de Chimie metallurgique, 94 - Vitry-sur-Seine (France); Bayle-Guillemaud, P. [CEA Grenoble, Dept. de Recherche Fondamentale sur la Matiere Condensee, 38 (France)] [and others

    2000-07-01

    This document collects the abstracts of the talks presented during the colloquium J2IM on the intergranular and inter-phased boundaries in the materials. Around the themes of the interfaces behaviour and grain boundaries defects in materials, these days dealt with the microstructure behaviour in many domains such as the interfaces in batteries, the irradiation damages and the special case of the fuel-cladding interactions, the stressed interfaces, the alumina or silicon carbides substrates. (A.L.B.)

  6. Thresholds of time dependent intergranular crack growth in a nickel disc alloy Alloy 720Li

    Directory of Open Access Journals (Sweden)

    Li Hangyue

    2014-01-01

    Full Text Available At high temperatures in air, introducing a dwell period at the peak stress of fatigue cycles promotes time dependent intergranular crack growth which can increase crack growth rates by upto a few orders of magnitude from the rates of transgranular fatigue crack growth in superalloys. It is expected that time dependent intergranular crack growth in nickel-based superalloys may not occur below a critical mechanical driving force, ΔKth−IG, analogous to a fatigue threshold (ΔKth and a critical temperature, Tth. In this study, dwell fatigue crack growth tests have been carefully designed and conducted on Alloy 720Li to examine such thresholds. Unlike a fatigue threshold, the threshold stress intensity factor range for intergranular crack growth is observed to be highly sensitive to microstructure, dwell time and test procedure. The near threshold crack growth behaviour is made complex by the interactions between grain boundary oxidation embrittlement and crack tip stress relaxation. In general, lower ΔKth−IG values are associated with finer grain size and/or shorter dwell times. Often a load increasing procedure promotes stress relaxation and tends to lead to higher ΔKth−IG. When there is limited stress relaxation at the crack tip, similar ΔKth−IG values are measured with load increasing and load shedding procedures. They are generally higher than the fatigue threshold (ΔKth despite faster crack growth rates (da/dN in the stable crack growth regime. Time dependent intergranular crack growth cannot be activated below a temperature of 500 ∘C.

  7. Microstructural Evidences of Intergranular Pressure Solution during Frictional Sliding at Hydrothermal Conditions

    Science.gov (United States)

    Ma, X.; Yao, S.; He, C.

    2017-12-01

    In the framework of rate- and state-dependent friction, velocity weakening is the result of a healing effect at intergranular contacts that is stronger than the instantaneous rate effect. Intergranular pressure solution has been proposed to be a feasible mechanism for the frictional healing effect (He et al., 2013), but to date no substantial evidences have been reported in related microstructures. In this study we report our reanalyses on samples of plagioclase gouge deformed at hydrothermal conditions with effective normal stresses of 100 MPa, 200 MPa, and 300 MPa, pore pressures of 30 MPa and 100 MPa, and temperatures from 100oC to 600oC. With an Inlens image detector in a scanning electron microscope, our focus is to find the evidences of the pressure solution processes during frictional sliding. As it has been difficult to observe the signatures of pressure solution during frictional sliding at the solution sites due to the short contact time of frequently-switching contact pairs, now we focus on the results of precipitation instead, which is the final process of pressure solution. With high magnification, we find the following evidences of intergranular pressure solution: 1) crystal growth as a result of precipitation is ubiquitously observed in deformed samples at temperatures above 200oC; 2) very fine-grained precipitated particles with flaky morphologies typically appear in intensely sheared regions and between relatively large particles in moderately sheared regions; 3) the precipitated grains are concentrated periodically in zones orientated at 45-50 degrees to the fault strike. These observations indicate that intergranular pressure solution is the dominant process responsible for the frictional healing effect.

  8. In-vitro characterization of stress corrosion cracking of aluminium-free magnesium alloys for temporary bio-implant applications.

    Science.gov (United States)

    Choudhary, Lokesh; Singh Raman, R K; Hofstetter, Joelle; Uggowitzer, Peter J

    2014-09-01

    The complex interaction between physiological stresses and corrosive human body fluid may cause premature failure of metallic biomaterials due to the phenomenon of stress corrosion cracking. In this study, the susceptibility to stress corrosion cracking of biodegradable and aluminium-free magnesium alloys ZX50, WZ21 and WE43 was investigated by slow strain rate tensile testing in a simulated human body fluid. Slow strain rate tensile testing results indicated that each alloy was susceptible to stress corrosion cracking, and this was confirmed by fractographic features of transgranular and/or intergranular cracking. However, the variation in alloy susceptibility to stress corrosion cracking is explained on the basis of their electrochemical and microstructural characteristics. Copyright © 2014 Elsevier B.V. All rights reserved.

  9. Intergranular phase of the Si3 N4 hot pressed with Mg O/Y2 O3

    International Nuclear Information System (INIS)

    Costa, Celio A.; Todd, Judith A.

    1997-01-01

    Monolithic and composite Si 3 N 4 hot-pressed with 3% Mgo or 6% Y 2 O 3 were analyzed with X-ray diffraction and transmission electron microscopy. The results showed materials to be composed of β-Si 3 N 4 grains and an intergranular phase which was partially crystalline and partially amorphous. For the materials sintered with Mg O, the identification of the intergranular phase was not conclusive. For the materials sintered with Y 2 O 3 . It was observed that the amount of intergranular crystalline phase decreased as whiskers were added to the material and the intergranular crystalline part had a crystallographic structure similar to yttrium-silicon-oxide-nitride family. (author)

  10. Effect of intergranular stress on yielding of 316H during room temperature cyclic loading

    International Nuclear Information System (INIS)

    Al Mamun, Abdullah; Moat, Richard; Bouchard, John; Kelleher, Joe

    2016-01-01

    Assessment of cyclic deformation is an integral part of nuclear power plant life assessment code, as many of the components in plant go through scheduled and unscheduled cyclic deformation owing to varying thermal and mechanical stresses. In polycrystalline material like 316H, a type of micro stress known as intergranular stress is generated due to elastic and plastic anisotropies during such cyclic loading. In tension-compression loading cycles, these stresses remain in the material as a residual stress upon unloading to zero stress from the tensile/compressive peak or intermediates stresses. The magnitude of these stresses vary depending on the point in the cycle from which it was unloaded from. When the material is re-loaded either in the same or reverse loading direction these residual stresses increase or decrease the effective stress acting in the material and as such the macroscopic yield stress of the material in subsequent cycle is changed significantly. The magnitude of intergranular stresses in many differently oriented grain families can be measured simultaneously using time of flight (ToF) neutron diffraction technique. In this paper, we have used this technique to experimentally study, how these intergranular stresses affect the yield (proof) stress of 316H at room temperature. (author)

  11. Evolution of interphase and intergranular stresses in Zr-2.5Nb during room temperature deformation

    International Nuclear Information System (INIS)

    Cai, S.; Daymond, M.R.; Holt, R.A.; Gharghouri, M.A.; Oliver, E.C.

    2009-01-01

    Both in situ tension and compression tests have been carried out on textured Zr-2.5Nb plate material at room temperature. Deformation along all the three principle plate directions has been studied and the evolution of interphase and intergranular strains along the loading and the principle Poisson's directions has been investigated by neutron diffraction. The evolution of interphase and intergranular strain was determined by the relative phase properties, crystal properties and texture distribution. The average phase behaviors are similar during tension and compression, where the β-phase in this material is stronger than the α-phase. The asymmetric yielding of the α-{0 0 0 2} grain family results in a relatively large intergranular strain in the loading direction during compression and different dependence of strength during tension and compression on texture. The combination of the thermal residual stress and the asymmetric CRSS in the axis gives the {0 0 0 2} grain family a higher strength in compression than in tension

  12. Stress corrosion cracking of nickel base alloys characterization and prediction

    International Nuclear Information System (INIS)

    Santarini, G.; Pinard-Legry, G.

    1988-01-01

    For many years, studies have been carried out in several laboratories to characterize the IGSCC (Intergranular Stress Corrosion Cracking) behaviour of nickel base alloys in aqueous environments. For their relative shortness, CERTs (Constant Extension Rate Tests) have been extensively used, especially at the Corrosion Department of the CEA. However, up to recently, the results obtained with this method remained qualitative. This paper presents a first approach to a quantitative interpretation of CERT results. The basic datum used is the crack trace depth distribution determined on a specimen section at the end of a CERT. It is shown that this information can be used for the calculation of initiation and growth parameters which quantitatively characterize IGSCC phenomenon. Moreover, the rationale proposed should lead to the determination of intrinsic cracking parameters, and so, to in-service behaviour prediction

  13. Susceptibility to Stress Corrosion Cracking of 254SMO SS

    Directory of Open Access Journals (Sweden)

    De Micheli Lorenzo

    2002-01-01

    Full Text Available The susceptibility to stress corrosion cracking (SCC of solubilized and sensitized 254SMO SS was studied in sodium chloride, and sodium fluoride solutions at 80 °C and sulfuric acid solutions in presence of sodium chloride at 25 °C. The influence of salt concentration, pH values and the addition of thiosulfate was examined. The susceptibility to SCC was evaluated by Slow Strain Rate Tests (SSRT, at 1.5 x 10-6 s-1 strain rate. The behavior of 254SMO was compared to those of AISI 316L SS and Hastelloy C276. 254SMO showed an excellent resistance to SCC in all conditions, except in the more acidic solutions (pH <= 1 where, in the sensitized conditions, intergranular stress corrosion cracking occurred.

  14. The effect of welding parameters on the corrosion behaviour of friction stir welded AA2024-T351

    DEFF Research Database (Denmark)

    Jariyaboon, M; Davenport, A.J.; Ambat, Rajan

    2007-01-01

    The effect of welding parameters (rotation speed and travel speed) on the corrosion behaviour of friction stir welds in the high strength aluminium alloy AA2024-T351 was investigated. It was found that rotation speed plays a major role in controlling the location of corrosion attack. Localised...... intergranular attack was observed in the nugget region for low rotation speed welds, whereas for higher rotation speed welds, attack occurred predominantly in the heat-affected zone. The increase in anodic reactivity in the weld zone was due to the sensitisation of the grain boundaries leading to intergranular...... attack. Enhancement of cathodic reactivity was also found in the nugget as a result of the precipitation of S-phase. The results were compared with samples of AA2024-T351 that had been heat treated to simulate the thermal cycle associated with welding, and with samples that had been exposed to high...

  15. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  16. Corrosion characteristics of an aqueous self-cooled fusion blanket

    International Nuclear Information System (INIS)

    Bogaerts, W.F.; Embrechts, M.J.; Steiner, D.; Deutsch, L.; Jackson, D.

    1986-01-01

    A novel aqueous self-cooled blanket concept (ASCB) has recently been proposed. This blanket concept, as applied to a MARS-like tandem mirror reactor, consists of disks of spiraling tubes of Zircaloy-4 housed in a structural container of vanadium alloy (V-15 Ti-5 Cr). The Zircaloy tubes are cooled by a mixture of light and heavy water with 9 g of LiOH per 100 cm 3 of water dissolved in the coolant. A major issue for the feasibility of the integrated blanket coil concept is the chemical compatibility of the coolant and Zircaloy. Initial corrosion tests have been undertaken in order to resolve this question. Results clearly show that successful alloy heats can be prepared, for which corrosion problems will probably not be the limiting factor of the ASCB design concept. As is quite well known from fission engineering studies, small variations in the alloy compositions or in the metallurgical structure may, however, be able to cause significant alterations in the oxidation or corrosion rates. Further tests will be necessary to resolve the remaining uncertainties and to determine the behavior of successful alloy heats in the presence of trace impurities in order to address the sensitivity to localized corrosion phenomena such as pitting, stress corrosion cracking, and intergranular attack

  17. Stress corrosion crack tip microstructure in nickel-based alloys

    International Nuclear Information System (INIS)

    Shei, S.A.; Yang, W.J.

    1994-04-01

    Stress corrosion cracking behavior of several nickel-base alloys in high temperature caustic environments has been evaluated. The crack tip and fracture surfaces were examined using Auger/ESCA and Analytical Electron Microscopy (AEM) to determine the near crack tip microstructure and microchemistry. Results showed formation of chromium-rich oxides at or near the crack tip and nickel-rich de-alloying layers away from the crack tip. The stress corrosion resistance of different nickel-base alloys in caustic may be explained by the preferential oxidation and dissolution of different alloying elements at the crack tip. Alloy 600 (UNS N06600) shows good general corrosion and intergranular attack resistance in caustic because of its high nickel content. Thermally treated Alloy 690 (UNS N06690) and Alloy 600 provide good stress corrosion cracking resistance because of high chromium contents along grain boundaries. Alloy 625 (UNS N06625) does not show as good stress corrosion cracking resistance as Alloy 690 or Alloy 600 because of its high molybdenum content

  18. Stress corrosion cracking of highly irradiated 316 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Nakano, Morihito; Fukuya, Koji; Fujii, Katsuhiko; Nakajima, Nobuo; Furutani, Gen [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

    2001-09-01

    Mechanical property tests, grain boundary (GB) composition analysis and slow strain rate test (SSRT) in simulated PWR primary water changing dissolved hydrogen (DH) and dissolved oxygen (DO) content were carried out on cold-worked (CW) 316 stainless steels which were irradiated to 1-8x10{sup 26} n/m{sup 2} (E>0.1 MeV) in a Japanese PWR in order to evaluate irradiation-assisted stress corrosion cracking (IASCC) susceptibility. Highly irradiated stainless steels were susceptible to intergranular stress corrosion cracking (IGSCC) in both hydrogenated water and oxygenated water and to intergranular cracking in inert gas atmosphere. IASCC susceptibility increased with increasing DH content (0-45 ccH{sub 2}/kgH{sub 2}O). Hydrogen content of the section containing fracture surface was higher than that of the section far from fracture surface. These results suggest that hydrogen would have an important role for IASCC. While mechanical property was saturated, GB segregation and IASCC susceptibility increased with an increase in fluence, suggesting that GB segregation would have a dominant role for an increase in IASCC susceptibility at this high fluence region. (author)

  19. Corrosion technology. V. 1

    International Nuclear Information System (INIS)

    Khan, I.H.

    1989-01-01

    This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

  20. Corrosion/94 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1994-01-01

    The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

  1. Evaluation of the effect of Ni-P coating on the corrosion resistance of the aluminium 7075 T6 alloy

    OpenAIRE

    Gil, L.; Jiménez, L.; Castro, A. C.; Staia, M. H.; Puchi-Cabrera, E. S.

    2008-01-01

    The aluminum alloy 7075-T6 is a structural alloy widely used for aeronautical applications due to its high relationship between mechanical resistance and weight. Depending upon the environmental conditions, many types of corrosion mechanisms such as intergranular, exfoliation, have been found to occur in aircraft structural aluminum alloys. A significant advance in order to improve the behavior of this alloy is related to the application of the autocatalytic Ni-P coating which confers an exce...

  2. Effect of Plasma Nitriding Process Conditions on Corrosion Resistance of 440B Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Łępicka Magdalena

    2014-09-01

    Full Text Available Martensitic stainless steels are used in a large number of various industrial applications, e.g. molds for plastic injections and glass moldings, automotive components, cutting tools, surgical and dental instruments. The improvement of their tribological and corrosion properties is a problem of high interest especially in medical applications, where patient safety becomes a priority. The paper covers findings from plasma nitrided AISI 440B (PN-EN or DIN X90CrMoV18 stainless steel corrosion resistance studies. Conventionally heat treated and plasma nitrided in N2:H2 reaction gas mixture (50:50, 65:35 and 80:20, respectively in two different temperature ranges (380 or 450°C specimens groups were examined. Microscopic observations and electrochemical corrosion tests were performed using a variety of analytical techniques. As obtained findings show, plasma nitriding of AISI 440B stainless steel, regardless of the process temperature, results in reduction of corrosion current density. Nevertheless, applying thermo-chemical process which requires exceeding temperature of about 400°C is not recommended due to increased risk of steel sensitization to intergranular and stress corrosion. According to the results, material ion nitrided in 450°C underwent leaching corrosion processes, which led to significant disproportion in chemical composition of the corroded and corrosion-free areas. The authors suggest further research into corrosion process of plasma nitrided materials and its degradation products.

  3. Characterization of microstructure and local deformation in 316NG weld heat-affected zone and stress corrosion cracking in high temperature water

    International Nuclear Information System (INIS)

    Lu Zhanpeng; Shoji, Tetsuo; Meng Fanjiang; Xue He; Qiu Yubing; Takeda, Yoichi; Negishi, Koji

    2011-01-01

    Research highlights: → Away from the fusion line, kernel average misorientation and hardness decrease. → Away from the fusion line, the fraction of Σ3 boundaries increases. → Crack growth in high temperature water correlates to kernel average misorientation and hardness. → SCC along random boundaries as well as extensive intergranular branching near the fusion line. - Abstract: Microstructure and local deformation in 316NG weld heat-affected zones were measured by electron-back scattering diffraction and hardness measurements. With increasing the distance from the fusion line, kernel average misorientation decreases and the fraction of Σ3 boundaries increases. Stress corrosion cracking growth rates in high temperature water were measured at different locations in the heat-affected zones that correspond to different levels of strain-hardening represented by kernel average misorientation and hardness distribution. Intergranular cracking along random boundaries as well as extensive intergranular crack branching is observed in the heat-affected zone near the weld fusion line.

  4. Corrosion behavior of ferritic stainless steel with 15wt% chromium for the automobile exhaust system

    Science.gov (United States)

    Li, Hua-bing; Jiang, Zhou-hua; Feng, Hao; Zhu, Hong-chun; Sun, Bin-han; Li, Zhen

    2013-09-01

    The effect of chloride ion concentration, pH value, and grain size on the pitting corrosion resistance of a new ferritic stainless steel with 15wt% Cr was investigated using the anodic polarization method. The semiconducting properties of passive films with different chloride ion concentrations were performed using capacitance measurement and Mott-Schottky analysis methods. The aging precipitation and intergranular corrosion behavior were evaluated at 400-900°C. It is found that the pitting potential decreases when the grain size increases. With the increase in chloride ion concentration, the doping density and the flat-bland potential increase but the thickness of the space charge layer decreases. The pitting corrosion resistance increases rapidly with the decrease in pH value. Precipitants is identified as Nb(C,N) and NbC, rather than Cr-carbide. The intergranular corrosion is attributed to the synergistic effects of Nb(C,N) and NbC precipitates and Cr segregation adjacent to the precipitates.

  5. On the Preservation of Intergranular Coesite in UHP Eclogite at Yangkou Bay, Sulu belt of eastern China

    Science.gov (United States)

    Wang, L.; Wang, S.; Brown, M.

    2016-12-01

    In contrast to coesite that occurs as inclusions in zircon and rock-forming minerals, intergranular coesite is preserved in UHP eclogite at Yangkou in the Sulu belt. The survival of intergranular coesite is intriguing because the eclogite experienced phengite growth and partial melting during exhumation. The coesite eclogite occurs as rootless isoclinal fold noses within quartz-rich schist which contains 10-20 vol% phengite, whereas phengite is absent from coesite eclogite in the fold noses. To evaluate the factors that control preservation of intergranular coesite, four samples representative of different stages along the retrograde P-T path were selected for study. For each sample we determined the number of intergranular coesite grains per cm2 and the OH content of garnet and omphacite. As the number of coesite grains decreases, the bulk rock OH content increases from transformation to quartz of intergranular coesite outside of the fold noses. The fluid is inferred to have been a supercritical fluid probably residual from prograde dehydration but also derived by dissolution of nominally anhydrous minerals. Post-metamorphic-peak deformation combined with fluid percolation along sheared fold limbs induced phengite growth during initial exhumation and then facilitated partial melting. In contrast, fold hinges in competent layers are unfavourable sites for fluid penetration. At Yangkou, the intergranular coesite is preserved in the fold noses where it was protected from both penetrative deformation and fluid ingress. Therefore, the fold noses maintained a relatively dry environment that allowed preservation of the intergranular coesite. Thus, deformation partitioning and strain localization impose local controls on fluid distribution and migration in UHP eclogite. This study informs our understanding of variations in fluid regime during exhumation of deeply subducted continental crust.

  6. Effects of Heat Input on Microstructure, Corrosion and Mechanical Characteristics of Welded Austenitic and Duplex Stainless Steels: A Review

    Directory of Open Access Journals (Sweden)

    Ghusoon Ridha Mohammed

    2017-01-01

    Full Text Available The effects of input heat of different welding processes on the microstructure, corrosion, and mechanical characteristics of welded duplex stainless steel (DSS are reviewed. Austenitic stainless steel (ASS is welded using low-heat inputs. However, owing to differences in the physical metallurgy between ASS and DSS, low-heat inputs should be avoided for DSS. This review highlights the differences in solidification mode and transformation characteristics between ASS and DSS with regard to the heat input in welding processes. Specifically, many studies about the effects of heat energy input in welding process on the pitting corrosion, intergranular stress, stresscorrosion cracking, and mechanical properties of weldments of DSS are reviewed.

  7. Corrosion degradation of steam generators in Korea

    International Nuclear Information System (INIS)

    Hwang, Seong Sik; Kim, Hong Pyo; Kim, Joung Soo

    2003-01-01

    Six pull tube examinations from Korean nuclear power plants have been carried out by Korea atomic energy research institute (KAERI) and some foreign laboratories since the first commercial operation of Kori unit 1 in 1978. A total of 15 tubes were extracted that exhibited different types of failures such as pitting, outer diameter stress corrosion cracking (ODSCC), primary water stress corrosion cracking (PWSCC), intergranular attack (IGA), etc. Pitting of plant A was related with the high copper dissolved from condenser material, Cl- and high dissolved oxygen. Transgranular SCC of plant B seemed to be related to the lead compound. ODSCC and IGA in plant A were connected with caustic environments in the crevices. PWSCC in plant A and plant C originated from the inherent characteristics of the materials, which were not properly thermally treated. After the failure analyses, a performance of nondestructive testing was evaluated based on the destructive metallographic examination, and some counter measures such as material change, inhibitor injection, molar ratio control, and temperature reduction operation were suggested. (author)

  8. Chloride stress corrosion cracking of Alloy 600 in boric acid solutions

    International Nuclear Information System (INIS)

    Berge, Ph.; Noel, D.; Gras, J.M.; Prieux, B.

    1997-10-01

    The high nickel austenitic alloys are generally considered to have good resistance to chloride stress corrosion cracking. In the standard boiling magnesium chloride solution tests, alloys with more than 40% nickel are immune. Nevertheless, more recent data show that cracking can occur in both Alloys 600 and 690 if the solution is acidified. In other low pH media, such as boric acid solution at 100 deg C, transgranular and intergranular cracking are observed in Alloy 600 in the presence of minor concentrations of sodium chloride (2g/I). In concentrated boric acid at higher temperatures (250 and 290 deg C), intergranular cracking also occurs, either when the chloride concentration is high, or at low chloride contents and high oxygen levels. The role of pH and a possible specific action of boric acid are discussed, together with the influence of electrochemical potential. (author)

  9. Observations and insights into Pb-assisted stress corrosion cracking of alloy 600 steam generator tubes

    International Nuclear Information System (INIS)

    Thomas, L.; Bruemmer, Stephen M.

    2005-01-01

    Pb-assisted stress-corrosion cracking (PbSCC) of Alloy 600 steam-generator tubing in high-temperature-water service and laboratory tests were studied by analytical transmission electron microscopy of cross-sectioned samples. Examinations of pulled tubes from many pressurized water reactors revealed lead in cracks from 11 of 17 samples. Comparisons of the degraded intergranular structures with ones produced in simple laboratory tests with PbO in near-neutral AVT water showed that the PbSCC characteristics in service tubing could be reproduced without complex chemistries and heat-flow conditions that can occur during plant operation. Observations of intergranular and transgranular cracks promoted by Pb in the test samples also provided new insights into the mechanisms of PbSCC in mill-annealed and thermally treated Alloy 600

  10. Oxidation assisted intergranular cracking under loading at dynamic strain aging temperatures in Inconel 718 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Rezende, M.C., E-mail: monica_crezende@hotmail.com [Universidade Federal do Rio de Janeiro, Departamento de Engenharia Metalúrgica e de Materiais, C.P. 68505, Rio de Janeiro 21945-970 (Brazil); Araújo, L.S.; Gabriel, S.B. [Universidade Federal do Rio de Janeiro, Departamento de Engenharia Metalúrgica e de Materiais, C.P. 68505, Rio de Janeiro 21945-970 (Brazil); Dille, J. [Université Libre de Bruxelles, 4MAT Department, Av. F. Roosevelt 50, C.P. 194/03, Brussels (Belgium); Almeida, L.H. de [Universidade Federal do Rio de Janeiro, Departamento de Engenharia Metalúrgica e de Materiais, C.P. 68505, Rio de Janeiro 21945-970 (Brazil)

    2015-09-15

    Highlights: • Mechanical properties are controlled by DSA, precipitation hardening and OAIC. • Between 600 and 700 °C the critical strain for serrations increases with temperature. • This is related to the consumption of matrix elements (especially Nb: for γ′ and γ″). • A reduction in ductility occurs (related to the OAIC) when the DSA is no longer effective. • This reduction is accompanied by an increase in intergranular brittle fracture. - Abstract: It is well established that 718 superalloy exhibits brittle intergranular cracking when deformed under tension at temperatures above 600 °C. This embrittlement effect is related with grain boundary penetration by oxygen (Oxygen Assisted Intergranular Cracking – OAIC). Simultaneously, impacting on its mechanical properties, the precipitation of coherent γ′ and γ″ phases occur above 650 °C and Dynamic Strain Aging (DSA) occurs in the temperature range between 200 and 800 °C. Although literature indicates that OAIC is the mechanism that controls mechanical properties at high temperatures, its interactions with DSA and precipitation are still under discussion. The objective of this work is to investigate the interactions between the embrittlement phenomena (OAIC and DSA) and the hardening mechanism of γ′ and γ″ precipitation on the mechanical properties of an annealed 718 superalloy. Tensile tests were performed at a strain rate of 3.2 × 10{sup −4} s{sup −1} under secondary vacuum, in temperatures ranging from 200 to 800 °C. Fracture surfaces were observed by scanning electron microscopy (SEM) and precipitation by transmission electron microscopy (TEM). The effect of DSA and precipitation on the strength and of OAIC on the ductility was verified.

  11. Intergranular fracture stress and phosphorus grain boundary segregation of a Mn-Ni-Mo steel

    International Nuclear Information System (INIS)

    Naudin, C.; Frund, J.M.; Pineau, A.

    1999-01-01

    Nuclear Reactor Pressure Vessel (RPV) steel A508 class 3 which is a low alloyed steel is not usually sensitive to reversible temper embrittlement when properly heat treated. However heterogeneous zones may be present in particular near the inner side of the vessel. These zones result from the segregation of the alloying elements (C, Mn, Ni, Mo) and impurities (S, P) taking place during solidification of the material. They are called segregated zones (or ghost lines). They can reach 2 mm thick along the radius and 30 mm long through the circumferential direction. Their susceptibility to reversible temper embrittlement is mainly due to grain boundary phosphorus segregation triggering brittle intergranular fracture when the material is tested at low temperature. In this material like in other steels the influence of some other alloying elements (Mo, Mn...) is clearly significant and should also be taken into account. But phosphorus effect has proved to be predominant. The aim of the present study is therefore to find out a quantitative relationship between grain boundary phosphorus segregation and critical intergranular fracture stress. A synthetic steel with a chemical composition representative of an average segregated zone was prepared for the present study. A number of heat treatments were applied to reach different embrittlement conditions. Then brittle fracture properties were obtained by performing cryogenic fracture tests on notched tensile specimens while the corresponding grain boundary phosphorus levels were measured by Auger electron spectroscopy. Systematic fractographic observations were carried out. Moreover an attempt to determine the influence of temperature on the critical intergranular fracture stress was made

  12. Molecular-dynamics Simulation-based Cohesive Zone Representation of Intergranular Fracture Processes in Aluminum

    Science.gov (United States)

    Yamakov, Vesselin I.; Saether, Erik; Phillips, Dawn R.; Glaessgen, Edward H.

    2006-01-01

    A traction-displacement relationship that may be embedded into a cohesive zone model for microscale problems of intergranular fracture is extracted from atomistic molecular-dynamics simulations. A molecular-dynamics model for crack propagation under steady-state conditions is developed to analyze intergranular fracture along a flat 99 [1 1 0] symmetric tilt grain boundary in aluminum. Under hydrostatic tensile load, the simulation reveals asymmetric crack propagation in the two opposite directions along the grain boundary. In one direction, the crack propagates in a brittle manner by cleavage with very little or no dislocation emission, and in the other direction, the propagation is ductile through the mechanism of deformation twinning. This behavior is consistent with the Rice criterion for cleavage vs. dislocation blunting transition at the crack tip. The preference for twinning to dislocation slip is in agreement with the predictions of the Tadmor and Hai criterion. A comparison with finite element calculations shows that while the stress field around the brittle crack tip follows the expected elastic solution for the given boundary conditions of the model, the stress field around the twinning crack tip has a strong plastic contribution. Through the definition of a Cohesive-Zone-Volume-Element an atomistic analog to a continuum cohesive zone model element - the results from the molecular-dynamics simulation are recast to obtain an average continuum traction-displacement relationship to represent cohesive zone interaction along a characteristic length of the grain boundary interface for the cases of ductile and brittle decohesion. Keywords: Crack-tip plasticity; Cohesive zone model; Grain boundary decohesion; Intergranular fracture; Molecular-dynamics simulation

  13. Oxidation studies of β-sialon ceramics containing amorphous and / or crystalline intergranular phases

    International Nuclear Information System (INIS)

    Persson, J.; Kall, P.O.; Jansson, K.; Nygren, M.

    1992-01-01

    β-sialon ceramics of equal overall compositions but containing amorphous, partly crystalline and almost completely crystalline intergranular phase(s) have been oxidized in oxygen at 1350 deg C for 20 hours. The obtained weight gain curves do not follow the parabolic rate law (ΔW/A 0 ) 2 = k p t + β. To the extent that crystallization occurs in the oxide scale during the oxidation experiment, the amorphous cross section area through which oxygen most easily diffuses will decrease with time. A brief description of this new rate law is given, and the obtained oxidation curves will be discussed within that framework. 4 refs., 2 tabs., 2 figs

  14. Corrosion Behavior of Heat-Treated AlSi10Mg Manufactured by Laser Powder Bed Fusion

    Directory of Open Access Journals (Sweden)

    Marina Cabrini

    2018-06-01

    Full Text Available This experimental work is aimed at studying the effect of microstructural modifications induced by post-processing heat treatments on the corrosion behavior of silicon-aluminum alloys produced by means of laser powder bed fusion (LPBF. The manufacturing technique leads to microstructures characterized by the presence of melt pools, which are quite different compared to casting alloys. In this study, the behavior of an AlSi10Mg alloy was evaluated by means of intergranular corrosion tests according to ISO 11846 standard on heat-treated samples ranging from 200 to 500 °C as well as on untreated samples. We found that temperatures above 200 °C reduced microhardness of the alloy, and different corrosion morphologies occurred due to the modification of both size and distribution of silicon precipitates. Selective penetrating attacks occurred at melt pool borders. The intergranular corrosion phenomena were less intense for as-produced specimens without heat treatments compared to the heat-treated specimens at 200 and 300 °C. General corrosion morphologies were noticed for specimens heat treated at temperatures exceeding 400 °C.

  15. Accelerated Corrosion Testing

    Science.gov (United States)

    1982-12-01

    Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

  16. Techniques for intergranular crack formation and assessment in alloy 600 base and alloy 182 weld metals

    Directory of Open Access Journals (Sweden)

    Tae Hyun Lee

    2015-02-01

    Conclusion: A comparison with a destructive metallographic examination showed that the characteristics, orientations, and sizes of the intergranular cracks produced in this study are highly reproducible.

  17. Meso-microstructural computational simulation of the hydrogen permeation test to calculate intergranular, grain boundary and effective diffusivities

    Energy Technology Data Exchange (ETDEWEB)

    Jothi, S., E-mail: s.jothi@swansea.ac.uk [College of Engineering, Swansea University, Singleton Park, Swansea SA2 8PP (United Kingdom); Winzer, N. [Fraunhofer Institute for Mechanics of Materials IWM, Wöhlerstraße 11, 79108 Freiburg (Germany); Croft, T.N.; Brown, S.G.R. [College of Engineering, Swansea University, Singleton Park, Swansea SA2 8PP (United Kingdom)

    2015-10-05

    Highlights: • Characterized polycrystalline nickel microstructure using EBSD analysis. • Development meso-microstructural model based on real microstructure. • Calculated effective diffusivity using experimental electrochemical permeation test. • Calculated intergranular diffusivity of hydrogen using computational FE simulation. • Validated the calculated computation simulation results with experimental results. - Abstract: Hydrogen induced intergranular embrittlement has been identified as a cause of failure of aerospace components such as combustion chambers made from electrodeposited polycrystalline nickel. Accurate computational analysis of this process requires knowledge of the differential in hydrogen transport in the intergranular and intragranular regions. The effective diffusion coefficient of hydrogen may be measured experimentally, though experimental measurement of the intergranular grain boundary diffusion coefficient of hydrogen requires significant effort. Therefore an approach to calculate the intergranular GB hydrogen diffusivity using finite element analysis was developed. The effective diffusivity of hydrogen in polycrystalline nickel was measured using electrochemical permeation tests. Data from electron backscatter diffraction measurements were used to construct microstructural representative volume elements including details of grain size and shape and volume fraction of grains and grain boundaries. A Python optimization code has been developed for the ABAQUS environment to calculate the unknown grain boundary diffusivity.

  18. Effect of aging on the corrosion of aluminum alloy 6061

    International Nuclear Information System (INIS)

    EL-Bedawy, M.E.M.

    2010-01-01

    Not only alloying additions may affect the corrosion resistance of aluminum alloys, but also practices that result in a nonuniform microstructure may introduce susceptibility to some forms of corrosion, especially if the microstructural effect is localized. This work was intended to study the effect of aging time at 225, 185 and 140 degree C and the effect of constant aging time ( 24 hrs ) in the temperature range 100 - 450 degree C as well as the influence of the solution ph on the corrosion characteristics of 6061 aluminum alloy, (Al-Mg-Si alloy) containing 0.22 wt% Cu. The investigation was performed by standard immersion corrosion test according to the British Standard BS 11846 method B and by applying potentiodynamic polarization technique in neutral deaerated 0.5 % M NaCl solution as well as in alkaline NaOH solution (ph = 10). The susceptibility to corrosion and the dominant corrosion type was evaluated by examination of transverse cross sections of corroded samples after the immersion test and examination of the corroded surfaces after potentiodynamic polarization using optical microscope. Analysis of the polarization curves was used to determine the effect of different aging parameters on corrosion characteristics such as the corrosion current density I (corr), the corrosion potential E (corr), the cathodic current densities and the passivation behavior.Results of the immersion test showed susceptibility to intergranular corrosion in the under aged tempers while pitting was the dominant corrosion mode for the over aged tempers after aging at 225 and 185 degree C.Analysis of the potentiodynamic polarization curves showed similar dependence of I (corr) and cathodic current densities on the aging treatment in the neutral 0.5 %M NaCl solution and in the alkaline NaOH solution. It was observed that E(corr) values in the NaCl solution were shifted in the more noble direction for the specimens aged before peak aging while it decreased again with aging time for

  19. Corrosion/96 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

  20. Effect of cryogenic cooling on corrosion of friction stir welded AA7010-T7651

    DEFF Research Database (Denmark)

    Jariyaboon, Manthana; Davenport, A. J.; Ambat, Rajan

    2010-01-01

    Purpose - The purpose of this paper is to study how cryogenic CO2 cooling during the welding process affects corrosion behaviour of friction stir welding (FSW) AA7010-T7651. Design/methodology/approach - Friction stir welded AA7010-17651 was produced with a rotation speed of 288 rpm and a travel...... speed of 58 mm/min. The liquid CO2 was sprayed onto the weld centre line immediately after the toolpiece. The microstructures of welds in different regions were observed using Field Emission Gun Scanning Electron Microscope (FEG-SEM). The effect on the corrosion susceptibility was investigated using...... a gel visualisation test and potentiodynamic polarisation measurements using a micro-electrochemical technique. Findings - The main corrosion region for both FSWs AA7010-T7651 produced with and without cryogenic CO2 cooling is in the HAZ region, which exhibited intergranular attack. Cryogenic cooling...

  1. Review of current research and understanding of irradiation-assisted stress corrosion cracking

    International Nuclear Information System (INIS)

    Nelson, J.L.; Andresen, P.L.

    1992-01-01

    Concerns for irradiation-assisted stress corrosion cracking (IASCC) of reactor internals are increasing, especially for components that are not readily replaceable. Both laboratory and field data show that intergranular stress corrosion cracking of stainless steels and nickel-base alloys can result from long term exposure to the high energy neutron and gamma radiation that exists in the core of light water reactors (LWR's). Radiation affects cracking susceptibility via changes in material micro-chemistry (radiation induced segregation, or RIS), water chemistry (radiolysis) and material properties/stress (e.g., radiation induced creep and hardening). Based on many common dependencies, e.g., to solution purity, corrosion potential, crevicing and stress, IASCC falls within the continuum of environmental cracking phenomenon in high temperature water

  2. Stress corrosion cracking resistance of 22% Cr duplex stainless steel in simulated sour environments

    International Nuclear Information System (INIS)

    Kudo, T.; Tsuge, H.; Moroishi, T.

    1989-01-01

    This paper reports the effect of nickel and nitrogen contents on stress corrosion cracking (SCC) of 22%Cr - 3%Mo-base duplex stainless steel investigated in simulated sour environments with respect to both the base metal and the heat-affected zone (HAZ) of welding. The threshold stress and the critical chloride concentration for SCC were evaluated as a function of the ferrite content (α-content) in the alloy. The threshold stress is highest at the α-content of 40 to 45%, and is lowered with decreasing and increasing the α-content from its value. The alloy whose α-content exceeds 80% at the HAZ has also high susceptibilities to pitting corrosion and intergranular corrosion (ICG). The critical chloride concentration for cracking increases with the decrease in the α-content. Moreover, the contents of chromium, nickel and molybdenum in the α-phase are considered to be an important factor for determining the critical chloride concentration

  3. Stress corrosion cracking of 350 maraging steel in 3.5 Wt. % NaCl solution

    International Nuclear Information System (INIS)

    Hussain, I.; Hussain, T.; Tauqir, A.; Hashmi, F.H.; Khan, A.Q.

    1993-01-01

    Stress corrosion behavior of 350 maraging steel in 3.5 wt.% NaCl solution was investigated. The results suggest that the steel is susceptible to stress corrosion cracking as the time to failure was always considerably shorter, as compared to those in air at the same stress level. The fracture mode was nearly intergranular and occasionally transgranular. There was no definite trend for the different modes of failure. The strain rate effect was also considered and the results show that the stress corrosion cracks were absent at strain rate high than 1.97 x 10/sup -4/S/sup -1/ and lower than 1.29 x 10/sup -7/S/sup -1/. The critical strain rate range was found to be between 6.4 x 10/sup -7/ to 3.24 x10/sup -5/S /sup -1/. (author)

  4. Use of electrochemical techniques to study the corrosion of metals in model fluoride melts

    Energy Technology Data Exchange (ETDEWEB)

    Fabre, S. [EDF R and D, Département MMC, Groupe Chimie et Corrosion, 77818 Moret-sur-Loing Cedex (France); Cabet, C., E-mail: celine.cabet@cea.fr [CEA, DEN, DPC, SCCME, Laboratoire d’Etude de la Corrosion Non Aqueuse, F-91191 Gif-sur-Yvette (France); Cassayre, L.; Chamelot, P. [Université Toulouse, INPT, UPS, Laboratoire de Génie Chimique, Département Procédés Electrochimiques, F-31062 Toulouse Cedex 09 (France); Delepech, S. [ENSCP, Laboratoire d’Électrochimie, de Chimie des Interface et Modélisation pour l’Energie, UMR 7575, 11 rue Pierre et Marie Curie, 75232 Paris Cedex 5 (France); Finne, J. [EDF R and D, Département MMC, Groupe Chimie et Corrosion, 77818 Moret-sur-Loing Cedex (France); Massot, L. [Université Toulouse, INPT, UPS, Laboratoire de Génie Chimique, Département Procédés Electrochimiques, F-31062 Toulouse Cedex 09 (France); Noel, D. [EDF R and D, Département MMC, Groupe Chimie et Corrosion, 77818 Moret-sur-Loing Cedex (France)

    2013-10-15

    Molten fluorides are appealing coolants for innovative nuclear systems but structural alloys may undergo corrosion at high temperature. Because corrosion primarily occurs via electrochemical reactions, electrochemical techniques are ideal for the study of corrosion thermochemistry and kinetics. Examples are given. An electrochemical series was established using voltammetry in LiF–NaF at 1173 K. Stability increases in the following order: Na, Cr, Fe, Ni, Mo/W, Ag, Au. Various alloys were also classified according to their oxidation resistance. A cathodic protection method was developed to curb the intergranular attack of some nickel alloys in molten LiF–CaF{sub 2}–MgF{sub 2}–ZrF{sub 4} containing tellurium vapor at 953 K. Voltammetry and polarization resistance measurement were used to estimate the rate of chromium selective dissolution for nickel base alloys immersed in LiF–NaF at 1073 K and 1173 K.

  5. Effects of laser shock peening on stress corrosion behavior of 7075 aluminum alloy laser welded joints

    Energy Technology Data Exchange (ETDEWEB)

    Wang, J.T., E-mail: jiasqq1225@126.com [School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013 (China); School of Materials Engineering, Jiangsu University of Technology, Changzhou 213001 (China); Zhang, Y.K. [School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013 (China); School of Mechanical Engineering, Southeast University, Nanjing 211189 (China); Chen, J.F.; Zhou, J.Y.; Ge, M.Z.; Lu, Y.L.; Li, X.L. [School of Materials Engineering, Jiangsu University of Technology, Changzhou 213001 (China)

    2015-10-28

    7075 aluminum alloy weldments were processed by an intensive process known as laser shock peening (LSP), meanwhile its stress corrosion behaviors were observed by scanning electron microscopy (SEM) and slow strain rate tensile (SSRT) tests. Results showed that the effect of LSP on corrosion behavior of the joint was fairly useful and obvious. With LSP, the elongation, time of fracture and static toughness after the SSRT test were improved by 11.13%, 20% and 100%, respectively. At the same time, the location of the fracture also changed. LSP led to a transition of the fracture type from transgranular to intergranular The reasons for these enhancements of the joint on corrosion behavior were caused by microstructure, residual stress, micro-hardness, and fracture appearance.

  6. Effect of noble metals on the corrosion of AISI 316L stainless steel in nitric acid

    International Nuclear Information System (INIS)

    Robin, R.; Andreoletti, G.; Fauvet, P.; Terlain, A.

    2004-01-01

    In the spent fuel treatment, the solutions of fission products contain dissolution fines, in particular platinoids. These solutions are stored into AISI 316L stainless steel tanks, and the contact of noble metallic particles such as platinoids with austenitic stainless steels may induce a shift of the steel corrosion potential towards the trans-passive domain by galvanic coupling. In that case, the steel may be polarized up to a potential value above the range of passive domain, that induces an increase of the corrosion current. The galvanic corrosion of AISI 316L stainless steel in contact with different platinoids has been investigated by electrochemical and gravimetric techniques. Two types of tests were conducted in 1 mol/L nitric acid media at 80 deg C: (1) polarization curves and (2) immersion tests with either platinoid powders (Ru, Rh, Pd) or true insoluble dissolution fines (radioactive laboratory test). The results of the study have shown that even if galvanic coupling enhances the corrosion rate by about a factor 10 in these conditions, the corrosion behavior of AISI 316L remains low (a corrosion rate below 6 μm/year, few small intergranular indentations). No specific effect of irradiation and of elements contained in radioactive fines (other than Ru, Rh and Pd) was observed on corrosion behavior. A platinoids-ranking has also been established according to their coupling potential: Ru > Pd > Rh. (authors)

  7. Fission-induced recrystallization effect on intergranular bubble-driven swelling in U-Mo fuel

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Linyun; Mei, Zhi-Gang; Yacout, Abdellatif M.

    2017-10-01

    We have developed a mesoscale phase-field model for studying the effect of recrystallization on the gas-bubble-driven swelling in irradiated U-Mo alloy fuel. The model can simulate the microstructural evolution of the intergranular gas bubbles on the grain boundaries as well as the recrystallization process. Our simulation results show that the intergranular gas-bubble-induced fuel swelling exhibits two stages: slow swelling kinetics before recrystallization and rapid swelling kinetics with recrystallization. We observe that the recrystallization can significantly expedite the formation and growth of gas bubbles at high fission densities. The reason is that the recrystallization process increases the nucleation probability of gas bubbles and reduces the diffusion time of fission gases from grain interior to grain boundaries by increasing the grain boundary area and decreasing the diffusion distance. The simulated gas bubble shape, size distribution, and density on the grain boundaries are consistent with experimental measurements. We investigate the effect of the recrystallization on the gas-bubble-driven fuel swelling in UMo through varying the initial grain size and grain aspect ratio. We conclude that the initial microstructure of fuel, such as grain size and grain aspect ratio, can be used to effectively control the recrystallization and therefore reduce the swelling in U-Mo fuel.

  8. The distribution of intergranular gaps along α tracks recorded in ionographic emulsions

    International Nuclear Information System (INIS)

    Wittendorp-Rechenmann, E.; Senger, B.; Koziel-Vigneron, V.; Rechenmann, R.V.

    1990-01-01

    Detailed microscopic analyses performed at high statistics (size: 1100) on 8.776 MeV α tracks materialised in nuclear emulsion demonstrated a distribution of intergranular gaps along the primary ion's path that was not only non-random but also fluctuated significantly with the energy of the projectile. The highest and lowest gap frequencies measured correspond to the energy region of 0.7 - 1.5 MeV and 7 MeV, respectively. The gap length distributions followed an exponential law, a known characteristic of the intergranular gaps distributed along the tracks of high energy charged particles. A tentative interpretation of these observations has been undertaken in terms of spatial distributions of δ rays around the incoming ion's path, by applying the Double-Differential Cross-Section Mixed Treatment to the geometrical configuration of the AgBr microcrystals embedded in the gelatin matrix. At this preliminary stage of our modelling, the main experimental data could already be reproduced satisfactorily. (author)

  9. Order in nanometer thick intergranular films at Au-sapphire interfaces

    Energy Technology Data Exchange (ETDEWEB)

    Baram, Mor [Department of Materials Engineering, Technion-Israel Institute of Technology, Haifa 32000 (Israel); Garofalini, Stephen H. [Department of Materials Science and Engineering, Rutgers University, Piscataway, NJ 08854-8065 (United States); Kaplan, Wayne D., E-mail: kaplan@tx.technion.ac.il [Department of Materials Engineering, Technion-Israel Institute of Technology, Haifa 32000 (Israel)

    2011-08-15

    Highlights: {yields} Au particles were equilibrated on (0 0 0 1) sapphire in the presence of anorthite. {yields} 1.2 nm thick equilibrium films (complexions) were formed at the Au-sapphire interfaces. {yields} Quantitative HRTEM was used to study the atomistic structure of the films. {yields} Structural order was observed in the 1.2 nm thick films adjacent to the sapphire crystal. {yields} This demonstrates that ordering is an intrinsic part of equilibrium intergranular films. - Abstract: In recent years extensive studies on interfaces have shown that {approx}1 nm thick intergranular films (IGF) exist at interfaces in different material systems, and that IGF can significantly affect the materials' properties. However, there is great deal of uncertainty whether such films are amorphous or partially ordered. In this study specimens were prepared from Au particles that were equilibrated on sapphire substrates in the presence of anorthite glass, leading to the formation of 1.2 nm thick IGF at the Au-sapphire interfaces. Site-specific cross-section samples were characterized using quantitative high resolution transmission electron microscopy to study the atomistic structure of the films. Order was observed in the 1.2 nm thick films adjacent to the sapphire crystal in the form of 'Ca cages', experimentally demonstrating that ordering is an intrinsic part of IGF, as predicted from molecular dynamics and diffuse interface theory.

  10. Intergranular fracture in UO2: derivation of traction-separation law from atomistic simulations

    Energy Technology Data Exchange (ETDEWEB)

    Yongfeng Zhang; Paul C Millett; Michael R Tonks; Xian-Ming Bai; S Bulent Biner

    2013-10-01

    In this study, the intergranular fracture behavior of UO2 was studied by molecular dynamics simulations using the Basak potential. In addition, the constitutive traction-separation law was derived from atomistic data using the cohesive-zone model. In the simulations a bicrystal model with the (100) symmetric tilt E5 grain boundaries was utilized. Uniaxial tension along the grain boundary normal was applied to simulate Mode-I fracture. The fracture was observed to propagate along the grain boundary by micro-pore nucleation and coalescence, giving an overall intergranular fracture behavior. Phase transformations from the Fluorite to the Rutile and Scrutinyite phases were identified at the propagating crack tips. These new phases are metastable and they transformed back to the Fluorite phase at the wake of crack tips as the local stress concentration was relieved by complete cracking. Such transient behavior observed at atomistic scale was found to substantially increase the energy release rate for fracture. Insertion of Xe gas into the initial notch showed minor effect on the overall fracture behavior.

  11. Theme day: corrosion and surface treatments in nuclear facilities. Proceedings; Journee Thematique: Corrosion et Traitements de surface dans les Installations Nucleaires. Recueil des presentations

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2012-02-15

    This document brings together the available presentations given at the theme day organized by the Bourgogne Nuclear Pole on the topic of corrosion and surface treatments in nuclear facilities. Eleven presentations (slides) are compiled in this document: 1 - Introduction - PNB centre of competitiveness and R and D activities (A. Mantovan, PNB); 2 - Corrosion damage (M. Foucault, Areva NP - Centre Technique Le Creusot); 3 - Corrosion mechanisms (R. Oltra, UB-ICB); 4 - Examples of expertise management (C. Duret-Thual, Institut de la corrosion/Corrosion Institute); 5 - General framework of surface treatments (C. Nouveau, ENSAM Cluny Paris Tech); 6 - Surfaces et interfaces characterisation - Part A (C. Langlade, Y. Gachon, UTBM and HEF); 7 - Surfaces et interfaces characterisation - Part B (C. Langlade, Y. Gachon, UTBM and HEF); 8 - Ion beam surface treatment (Y. Le Guellec, Quertech Ingenierie); 9 - Impact surface treatment (G. Saout, Sonats); 10 - Metal oxides Characterisation by US laser (R. Oltra, UB-ICB); 11 - Detection and Characterisation of intergranular corrosion (Y. Kernin, Stephane Bourgois, Areva Intercontrole)

  12. Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in U.S

    International Nuclear Information System (INIS)

    Farmer, J.C.; McCright, R.D.

    1989-01-01

    Three ion-based to nickel-based austenitic alloys and three copper-based alloys are being considered in the United States as candidate materials for the fabrication of high-level radioactive waste containers. The austenitic alloys are Types 304L and 316L stainless steels as well as the high-nickel material Alloy 825. The copper-based alloys are CDA 102 (oxygen-free copper) CDA 613 (Cu7Al), and CDA 715 (Cu-30Ni). Waste in the forms of spent fuel assemblies from reactors and borosilicate glass will be sent to a proposed repository at Yucca Mountain, Nevada. The decay of radionuclides will result in the generation of substantial heat and in gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to a lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys

  13. Correlation between corrosion resistance properties and thermal cycles experienced by gas tungsten arc welding and laser beam welding Alloy 690 butt weldments

    International Nuclear Information System (INIS)

    Lee, H T; Wu, J L

    2009-01-01

    This study investigates the correlation between the thermal cycles experienced by Alloy 690 weldments fabricated using gas tungsten arc welding (GTAW) and laser beam welding (LBW) processes, and their corresponding corrosion resistance properties. The corrosion resistance of the weldments is evaluated using a U-bend stress corrosion test in which the specimens are immersed in a boiling, acid solution for 240 h. The experimental results reveal that the LBW inputs significantly less heat to the weldment than the GTAW, and therefore yields a far faster cooling rate. Moreover, the corrosion tests show that in the GTAW specimen, intergranular corrosion (IGC) occurs in both the fusion zone (FZ) and the heat affected zone (HAZ). By contrast, the LBW specimen shows no obvious signs of IGC.

  14. The effect of sintering temperature on the intergranular properties and weak link behavior of Bi2223 superconductors

    Directory of Open Access Journals (Sweden)

    P. Kameli

    2006-03-01

    Full Text Available  A systematic study of the intergranular properties of (Bi,Pb2 Sr2 Ca2 Cu3 Oy (Bi2223 polycrystalline samples has been done using the electrical resistivity and AC susceptibility techniques. In this study, we have prepared a series of Bi2223 samples with different sintering temperatures. The XRD results show that by increasing the sintering temperature up to 865° c , the Bi2212 phase fraction decreases. It was found that the Bi2212 phase on the grain boundaries is likely to play the role of the weak links and consequently reduces the intergranular critical current densities.

  15. The effect of precipitated carbides on the pitting corrosion of 304 stainless steel

    International Nuclear Information System (INIS)

    Kwak, Jai-Hyun; Kim, Kwan-Hun

    1985-01-01

    In order to investigate the relation between the pitting corrosion and precipitated carbides, the heat treatment of specimens was carried out in two ways: Solution treatment and carbides precipitation treatment. The experiment was focused on the polarization curves of specimens immersed in HCL solution and on the microscopic analysis of the corroded specimens through a potentiodynamic method. It was found out that the intergranular and pitting corrosion occurred remarkably in 0.1N and 1N KCL solution when carbides were precipitated around the grain boundary of the 304 stain steel. The intergranular corrosion was noticed in the region of passivation and the pitting was prominent in the region of passivation break-down. The distribution of pits on the solution treated 304 stainless steel was random, while that of pits on carbides precipitated specimen was concentrated around the grain boundary in 0.1N and 1N HCL solution. It was ascertained that the pitting resistance of the solution treated 304 stainless steel was better than that of carbides precipitated specimen. (Author)

  16. Corrosion Behavior of Candidate Materials Used for Urea Hydrolysis Equipment in Coal-Fired Selective Catalytic Reduction Units

    Science.gov (United States)

    Lu, Jintao; Yang, Zhen; Zhang, Bo; Huang, Jinyang; Xu, Hongjie

    2018-05-01

    Corrosion tests were performed in the laboratory in order to assess the corrosion resistance of candidate materials used in urea hydrolysis equipment. The materials to be evaluated were exposed at 145 °C for 1000 h. Alloys 316L, 316L Mod., HR3C, Inconel 718, and TC4 were evaluated. Additionally, aluminide and chromate coatings applied to a 316L substrate were examined. After exposure, the mass changes in the test samples were measured by a discontinuous weighing method, and the morphologies, compositions, and phases of the corrosion products were analyzed using scanning electron microscopy, energy-dispersive spectroscopy, and x-ray diffraction. Results indicated that continuous pitting and dissolution corrosion were the main failure modes for 316L stainless steel. 316L Mod. and HR3C alloy showed better corrosion resistance than 316L due to their relatively high Cr contents, but HR3C exhibited a strong tendency toward intergranular corrosion. Inconel 718, TC4, and aluminide and chromate coating samples showed similar corrosion processes: only depositions formed by hydrothermal reactions were observed. Based on these results, a possible corrosion process in the urea hydrolysis environment was discussed for these candidate materials and questions to be clarified were proposed.

  17. The effect lead impurities on the corrosion resistance of alloy 600 and alloy 690 in high temperature water

    International Nuclear Information System (INIS)

    Sakai, T.; Nakagomi, N.; Kikuchi, T.; Aoki, K.; Nakayasu, F.; Yamakawa, K.

    1998-01-01

    Degradation of nickel-based alloy steam generator (SG) tubing caused by lead-induced corrosion has been reported recently in some PWR plants. Several laboratory studies also have shown that lead causes intergranular or transgranular stress corrosion cracking (IGSCC or TGSCC) of the tubing materials. Information from previous studies suggests two possible explanations for the mechanism of lead-induced corrosion. One is selective dissolution of tube metal elements, resulting in formation of a lead-containing nickel-depleted oxide film as observed in mildly acidic environments. The other explanation is an increase in potential, as has been observed in lead-contaminated caustic environments, although not in all volatile treatment (AVT) water such as the ammonium-hydrazine water chemistry. These observation suggest that an electrochemical reaction between metal elements and dissolved lead might be the cause of lead-induced corrosion. The present work was undertaken to clarify the lead-induced corrosion mechanism of nickel-based alloys from an electrochemical viewpoint, focusing on mildly acidic and basic environments. These are the probable pH conditions in the crevice region between the tube and tube support plate of the SG where corrosion damage could occur. Measurements of corrosion potential and electrochemical polarization of nickel-based alloys were performed to investigate the effect of lead on electrochemical behavior of the alloys. Then, constant extension rate tests (CERT) were carried out to determine the corrosion susceptibility of the alloys in a lead-contaminated environment. (J.P.N.)

  18. Effects of cold work, sensitization treatment, and the combination on corrosion behavior of stainless steels in nitric acid

    International Nuclear Information System (INIS)

    Mayuzumi, M.; Ohta, J.; Arai, T.

    1998-01-01

    In a reprocessing process, spent nuclear fuels from light-water reactors are dissolved in nitric acid (HNO 3 ) to separate and recover the fissile materials such as uranium and plutonium from the radioactive fission products. Corrosion behavior of two stainless steels (SS) was investigated in nitric acid (HNO 3 ) for the effect of cold work (CW), sensitization heat treatment (Sens.), and a combination (CW + Sens.). The corrosion rate of the solution-treated type 304 SS (UNS S30400) with extra-low carbon (type 304ELC SS (UNS S30403)) increased with time and reached constant values after 1,000 h of immersion. However, constant corrosion rates were obtained for 25% Cr-20% Ni-Nb (type 310Nb SS [UNS S31040]) from the initial stage of immersion. CW mitigated corrosion of the solution-treated SS. The effect of CW was different on the two types of SS, with the sensitization heat-treated type 304 ELC SS showing higher corrosion rates and type 310Nb SS lower corrosion rates by CW. Corrosion resistance of type 310Nb SS was superior to type 304 ELC SS after all treatments. Chromium concentration of the sensitization-treated type 304 ELC SS was lower in the grain-boundary region than of the solution-treated one, although no chromium carbide precipitation was observed. This may have been the cause of intergranular corrosion enhancement by sensitization treatment

  19. Catastrophes caused by corrosion

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    For many years, huge attention has been paid to the problem of corrosion damage and destruction of metallic materials. Experience shows that failures due to corrosion problems are very important, and statistics at the world level shows that the damage resulting from the effects of various forms of corrosion is substantial and that, for example, in industrialized countries it reaches 4-5% of national incomes. Significant funds are determined annually for the prevention and control of corrosion...

  20. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  1. Erosion-corrosion

    International Nuclear Information System (INIS)

    Aghili, B.

    1999-05-01

    A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment

  2. Microbiological corrosion of metals

    International Nuclear Information System (INIS)

    Vladislavlev, V.V.

    1992-01-01

    Problems is considered of development of the microbiological corrosion of the NPP equipment. The main attention is paid to the selective character of microbiological corrosion in zones of welded joints of austenitic steels. It is noted that the presence of technological defects promotes growth of corrosional damages. Methods for microbiological corrosion protection are discussed

  3. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  4. Development of intergranular thermal residual stresses in beryllium during cooling from processing temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Brown, D.W. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)], E-mail: dbrown@lanl.gov; Sisneros, T.A.; Clausen, B.; Abeln, S.; Bourke, M.A.M.; Smith, B.G.; Steinzig, M.L.; Tome, C.N.; Vogel, S.C. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

    2009-02-15

    The intergranular thermal residual stresses in texture-free solid polycrystalline beryllium were determined by comparison of crystallographic lattice parameters in solid and powder samples measured by neutron diffraction during cooling from 800 deg. C. The internal stresses are not significantly different from zero >575 deg. C and increase nearly linearly <525 deg. C. At room temperature, the c axis of an average grain is under {approx}200 MPa of compressive internal stress, and the a axis is under 100 MPa of tensile stress. For comparison, the stresses have also been calculated using an Eshelby-type polycrystalline model. The measurements and calculations agree very well when temperature dependence of elastic constants is accounted for, and no plastic relaxation is allowed in the model.

  5. Analysis of the intergranular fracture surface by the Fourier spectrum method

    Energy Technology Data Exchange (ETDEWEB)

    Hao Yao; Tian Jifeng; Wang Zhongguang (National Lab. for Fatigue and Fracture of Materials, Inst. of Metal Research, Academia Sinica, Shen Yang (China))

    1991-11-30

    A quantitative analysis of the fracture surface of a 1045 steel was undertaken in order to relate important microstructural features to brittle intergranular fractures in the steel. It was found that the character of the profile was not random but periodic. There is a direct correspondence between the Fourier spectrum of the profile and the microstructure features. Utilization of secondary-electron line scanning facilitated the analysis of the fracture surface in this case. The results of the analysis from both the profile and the scanning line showed that the first autocorrelation length is related to the average grain size and that the total power corresponds to the impact energy of the fracture. (orig.).

  6. Corrosion Susceptibility of AA5083-H116 in Biologically Active Atmospheric Marine Environments

    Science.gov (United States)

    2014-03-01

    Ahn, D. J. Quesnel, S. B. Jung, "Behavior of beta phase (A13Mg2) in AA 5083 during friction stir welding ," Intermetallics 35 (2013) p. 120-127. 4. R... Metallurgy and Materials Science 43A, 13 (2012) p. 4933-4939. 7. D. Mizuno, R. G. Kelly, "Galvanically Induced Intergranular Corrosion of AA5083-H131 Under...Behavior of Al-5083," Metallurgical and Materials Transactions a-Physical Metallurgy and Materials Science 42A, 2 (2011) p. 348-355. 13. R. L. Holtz, P

  7. Effect of cold working and annealing on stress corrosion cracking of AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Yeon, Y.M.; Kwun, S.I.

    1983-01-01

    A study was made of the effects of cold working and annealing on the stress corrosion cracking of AISI 304 stainless steel in boiling 42% MgCl 2 solution. When the 60% or 76% of yield stress was applied, the resistance to SCC showed maximum at 30% of cold work. However, when the same load was applied to the annealed specimens after cold working, the resistance to SCC decreased abruptly at 675degC annealing. The fracture mode changed mode change mixed → intergranular → transgranular as the amount of cold work increased. (Author)

  8. Analysis of intergranular fission-gas bubble-size distributions in irradiated uranium-molybdenum alloy fuel

    Energy Technology Data Exchange (ETDEWEB)

    Rest, J. [Argonne National Laboratory, 9700 S. Cass Avenue, Argonne, IL 60439 (United States)], E-mail: jrest@anl.gov; Hofman, G.L.; Kim, Yeon Soo [Argonne National Laboratory, 9700 S. Cass Avenue, Argonne, IL 60439 (United States)

    2009-04-15

    An analytical model for the nucleation and growth of intra and intergranular fission-gas bubbles is used to characterize fission-gas bubble development in low-enriched U-Mo alloy fuel irradiated in the advanced test reactor in Idaho as part of the Reduced Enrichment for Research and Test Reactor (RERTR) program. Fuel burnup was limited to less than {approx}7.8 at.% U in order to capture the fuel-swelling stage prior to irradiation-induced recrystallization. The model couples the calculation of the time evolution of the average intergranular bubble radius and number density to the calculation of the intergranular bubble-size distribution based on differential growth rate and sputtering coalescence processes. Recent results on TEM analysis of intragranular bubbles in U-Mo were used to set the irradiation-induced diffusivity and re-solution rate in the bubble-swelling model. Using these values, good agreement was obtained for intergranular bubble distribution compared against measured post-irradiation examination (PIE) data using grain-boundary diffusion enhancement factors of 15-125, depending on the Mo concentration. This range of enhancement factors is consistent with values obtained in the literature.

  9. Analysis of intergranular fission-gas bubble-size distributions in irradiated uranium-molybdenum alloy fuel

    Science.gov (United States)

    Rest, J.; Hofman, G. L.; Kim, Yeon Soo

    2009-04-01

    An analytical model for the nucleation and growth of intra and intergranular fission-gas bubbles is used to characterize fission-gas bubble development in low-enriched U-Mo alloy fuel irradiated in the advanced test reactor in Idaho as part of the Reduced Enrichment for Research and Test Reactor (RERTR) program. Fuel burnup was limited to less than ˜7.8 at.% U in order to capture the fuel-swelling stage prior to irradiation-induced recrystallization. The model couples the calculation of the time evolution of the average intergranular bubble radius and number density to the calculation of the intergranular bubble-size distribution based on differential growth rate and sputtering coalescence processes. Recent results on TEM analysis of intragranular bubbles in U-Mo were used to set the irradiation-induced diffusivity and re-solution rate in the bubble-swelling model. Using these values, good agreement was obtained for intergranular bubble distribution compared against measured post-irradiation examination (PIE) data using grain-boundary diffusion enhancement factors of 15-125, depending on the Mo concentration. This range of enhancement factors is consistent with values obtained in the literature.

  10. High temperature corrosion of nickel alloys by molten calcium chloride in an oxidising environment

    International Nuclear Information System (INIS)

    Barnett, Roger; Gittos, Mike

    2012-09-01

    A series of nickel alloys was submerged in molten calcium chloride (a molten salt proposed for and used in the nuclear industry for a variety of applications), at 850 deg. C for 72 hours under an oxidising environment. The samples were analysed in detail, in order to determine their corrosion behaviour and suitability for use under these conditions. 310 stainless steel was used as a reference material. Extensive corrosion occurred and the observed attack on the metal substrates was general and massive with corrosion rates ranging from 1.17 mm/year, for Haynes 214, to 13.3 mm/year, for 310 stainless steel. All materials showed selective leaching of chromium from the samples but the oxide layer formed was not protective, spalling away easily. The severity of the attack was not immediately visible from the corrosion rate alone: samples showed a friable scale on the surface and deep penetration of the attack beneath, up to 0.63 mm for 310 stainless steel. In some cases, the attack was clearly intergranular with chromium being depleted along the grain boundaries, whereas in others, the attack was more general. No simple correlation between alloying elements and corrosion rate was apparent, with additions of aluminium and silicon appearing to have little or no protective effect. Alloys 600 and Haynes HR-160 showed promise, with relatively low corrosion rates and penetration depths. (authors)

  11. Stainless steel corrosion in French LMFBR - Feedback and prevention against risks

    International Nuclear Information System (INIS)

    Grabon, V.; Brissonneau, L.; Billey, C.

    2015-01-01

    This paper deals with the mechanisms and the conditions leading to the most threatening corrosion risks specific to the use of sodium at high temperature as coolant in FBR (Fast Breeder Reactors) - apart from wastage (rapid erosion-corrosion of the steam generator tubes by sodium hydroxide due to steam-water leaks in sodium): Stress Corrosion Cracking (SCC) induced in sodium polluted by sodium hydroxide (following sodium-water reaction or incomplete cleaning of component), SCC induced by caustic solution during maintenance operations (cleaning of component or repair on drained sodium circuit inducing moist air ingress), and Intergranular Attack (IGA) induced on sensitized stainless steels by acid solutions used during maintenance operations (decontamination of component, chemical cleaning). These risks are illustrated by some examples of corrosion encountered through Phenix experience or in CEA sodium loops. The paper also describes the solutions and the preventive measures that have been put in place against these corrosion risks, in the form of design rules and operating procedures. Generally the plant operator cannot control the material parameters (metal composition, aging, stress) during the lifetime of the facility. Thus most of the time preventive measures consist in excluding at least one of the two other factors related to the chemical environment and/or to the operating conditions. Moreover corrosion of the primary components during cleaning and decontamination operations before repairing should be carefully examined to authorize their reuse in the reactor

  12. Effects of fabrication practices and techniques on the corrosion and mechanical properties of Ni-Cr-Mo nickel based alloys UNS N10276, N06022, N06686, and N06625

    International Nuclear Information System (INIS)

    Hinshaw, E.B.; Crum, J.R.

    1996-01-01

    Ni-Cr-Mo alloys have excellent resistance to both oxidizing and reducing type environments; however, heat treating, surface condition, welding, and type of welding consumable can have a significant affect on the corrosion resistance and mechanical properties of these alloys. It is also important when performing standard ASTM intergranular corrosion tests on welded test coupons to make an accurate comparison of alloys being tested. A standard weld procedure and consistent post-weld sample conditioning method should be incorporated into the comparison test program. An evaluation of the effect of various fabrication practices on the corrosion resistance of the alloy was performed using accelerated corrosion tests ASTM G28B. The fabrication conditions examined were as-welded, welded-pickled, welded-annealed-pickled, welded annealed ground, welded-ground, using over matching filler metals, and various levels of heat input. In addition to fabrication techniques, the effect of ASTM G28B test duration on corrosion rates of UNS N10276, N06022, N06686, and N06625 was evaluated. ASTM G28A intergranular corrosion and mechanical testing using welded coupons of UNS N06625 were also performed to determine the affect of post-weld annealing and aging heat treatments on the corrosion resistance and mechanical properties of UNS N06625

  13. Research on atmospheric corrosion of steel using synchrotron radiation

    International Nuclear Information System (INIS)

    Yamashita, M.; Uchida, H.; Konishi, H.; Mizuki, J.

    2004-01-01

    Correlation between local structure around Cr in the protective rust layer on weathering steel and protective performance of the rust layer is presented as an example of corrosion research using synchrotron radiation which has recently been applied in various research fields as a useful tool. In addition, in situ observation of initial process of rust formation on steel is also mentioned. It was pointed out by considering the X-ray absorption fine structure spectra that the nanostructure of the protective rust layer on weathering steel primarily comprises of small Cr-goethite crystals containing surface adsorbed and/or intergranular CrO x 3-2X complex anions. This CrO x 3-2X explains the protective performance of the rust layer originated by dense aggregation of fine crystals with cation selectivity of the Cr-goethite. It is very advantageous to employ white X-rays for in situ observation of rusting process of a carbon steel covered with electrolyte thin films because rust structure might change very quickly. This in situ observation revealed the effect of ion species on the change in rust phase during wet/dry repeating. It can be said that application of synchrotron radiation on corrosion research is so useful to understand the nanostructure of surface oxides which closely relate to corrosion behavior of metals and alloys. (author)

  14. Stress-corrosion cracking in BWR and PWR piping

    International Nuclear Information System (INIS)

    Weeks, R.W.

    1983-07-01

    Intergranular stress-corrosion cracking of weld-sensitized wrought stainless steel piping has been an increasingly ubiquitous and expensive problem in boiling-water reactors over the last decade. In recent months, numerous cracks have been found, even in large-diameter lines. A number of potential remedies have been developed. These are directed at providing more resistant materials, reducing weld-induced stresses, or improving the water chemistry. The potential remedies are discussed, along with the capabilities of ultrasonic testing to find and size the cracks and related safety issues. The problem has been much less severe to date in pressurized-water reactors, reflecting the use of different materials and much lower coolant oxygen levels

  15. Fighting corrosion in India

    Energy Technology Data Exchange (ETDEWEB)

    Rajagopalan, K S; Rangaswamy, N S

    1979-03-01

    A survey covers the cost of corrosion in India; methods of preventing corrosion in industrial plants; some case histories, including the prevention of corrosion in pipes through which fuels are pumped to storage and the stress-corrosion cracking of evaporators in fertilizer plants; estimates of the increase in demand in 1979-89 for anticorrosion products and processes developed by the Central Electrochemical Research Institute (CECRI) at Karaikudi, India; industries that may face corrosion problems requiring assistance from CECRI, including the light and heavy engineering structural, and transport industries and the chemical industry; and some areas identified for major efforts, including the establishment of a Corrosion Advisory Board with regional centers and the expansion of the Tropical Corrosion Testing Station at Mandapam Camp, Tamil Nadu.

  16. Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in the US: A literature review

    International Nuclear Information System (INIS)

    Farmer, J.C.; McCright, R.D.

    1988-01-01

    Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys. Though all three austenitic candidates have demonstrated pitting and crevice corrosion in chloride-containing environments, Alloy 825 has the greatest resistance to these forms of localized attack. Both types 304L and 316L stainless steels are susceptible to SCC in acidic chloride media. In contrast, SCC has not been documented for Alloy 825 under comparable conditions. Gamma irradiation has been found to enhance SCC of Types 304 and 304L stainless steels, but it has no detectable effect on the resistance of Alloy 825 to SCC. Furthermore, while microbiologically induced corrosion effects have been observed for 300-series stainless steels, nickel-based alloys such as Alloy 825 seem to be immune to such problems. Of the copper-based alloys, CDA 715 has the best overall resistance to localized attack. Its resistance to pitting is comparable to that of CDA 613 and superior to that of CDA 102. Observed rates of dealloying in CDA 715 are less than those observed in CDA 613 by orders of magnitude. The resistance of CDA 715 to SCC in tarnishing ammonical environments is comparable to that of CDA 102 and superior to that of CDA 613. Its resistance to SCC in nontarnishing ammonical environments is comparable to that of CDA 613 and superior to that of CDA 102. 22 refs., 8 figs., 4 tabs

  17. Corrosion behavior of a positive graphite electrode in vanadium redox flow battery

    International Nuclear Information System (INIS)

    Liu Huijun; Xu Qian; Yan Chuanwei; Qiao Yonglian

    2011-01-01

    Graphical abstract: The overpotential for gas evolution on positive graphite electrode decreases due to the functional groups of COOH and C=O introduced on the surface of graphite electrode during corrosion process, which can self-catalyze the oxidation of carbon atoms therefore, accelerates corrosion process. Highlights: → Initial potential for gas evolution is higher than 1.60 V vs SCE. → Factors affecting the graphite corrosion are investigated. → Functional groups of COOH and C=O introduced during corrosion process. → The groups can self-catalyze the oxidation of carbon atoms. - Abstract: The graphite plate is easily suffered from corosion because of CO 2 evolution when it acts as the positive electrode for vanadium redox flow battery. The aim is to obtain the initial potential for gas evolution on a positive graphite electrode in 2 mol dm -3 H 2 SO 4 + 2 mol dm -3 VOSO 4 solution. The effects of polarization potential, operating temperature and polarization time on extent of graphite corrosion are investigated by potentiodynamic and potentiostatic techniques. The surface characteristics of graphite electrode before and after corrosion are examined by scanning electron microscopy, atomic force microscopy, and X-ray photoelectron spectroscopy. The results show that the gas begins to evolve on the graphite electrode when the anodic polarization potential is higher than 1.60 V vs saturated calomel electrode at 20 deg. C. The CO 2 evolution on the graphite electrode can lead to intergranular corrosion of the graphite when the polarization potential reaches 1.75 V. In addition, the functional groups of COOH and C=O introduced on the surface of graphite electrode during corrosion can catalyze the formation of CO 2 , therefore, accelerates the corrosion rate of graphite electrode.

  18. Evaluation of stress corrosion crack growth in BWR piping systems

    International Nuclear Information System (INIS)

    Kassir, M.; Sharma, S.; Reich, M.; Chang, M.T.

    1985-05-01

    This report presents the results of a study conducted to evaluate the effects of stress intensity factor and environment on the growth behavior of intergranular stress corrosion cracks in type 304 stainless steel piping systems. Most of the detected cracks are known to be circumferential in shape, and initially started at the inside surface in the heat affected zone near girth welds. These cracks grow both radially in-depth and circumferentially in length and, in extreme cases, may cause leakage in the installation. The propagation of the crack is essentially due to the influence of the following simultaneous factors: (1) the action of applied and residual stress; (2) sensitization of the base metal in the heat affected zone adjacent to girth weld; and (3) the continuous exposure of the material to an aggressive environment of high temperature water containing dissolved oxygen and some levels of impurities. Each of these factors and their effects on the piping systems is discussed in detail in the report. The report also evaluates the time required for hypothetical cracks in BWR pipes to propagate to their critical size. The pertinent times are computed and displayed graphically. Finally, parametric study is performed in order to assess the relative influence and sensitivity of the various input parameters (residual stress, crack growth law, diameter of pipe, initial size of defect, etc.) which have bearing on the growth behavior of the intergranular stress corrosion cracks in type 304 stainless steel. Cracks in large-diameter as well as in small-diameter pipes are considered and analyzed. 27 refs., 25 figs., 10 tabs

  19. On the corrosion behaviour of stainless steel, nickel-chromium and zirconium-alloys in pore water of Portland cement

    International Nuclear Information System (INIS)

    Heitz, E.; Graefen, H.

    1991-12-01

    On the basis of an extensive review of literature and available experience, an evaluation was made of the corrosion of a metallic matrix for radioactive nuclides embedded in porous, water containing Portland cement. As a metallic matrix, austenitic high-alloy steel, nickel-base alloys and zirconium alloys are discussed. Pore waters in Portland cement have low aggressivity. However, through contact with formation water, chloride and sulphate enrichment can occur. Although corrosion is principally possible on the basis of purely thermodynamic considerations, it can be assumed that local corrosion (pitting, stress corrosion cracking, intergranular corrosion) is highly improbable under the given boundary conditions. This is valid for all three groups of alloys and means that only low release rates of corrosion products are to be expected. As a result of the discussion on radiolysis-induced corrosion, additional corrosion activity can be excluded. Final conclusions concerning the stimulation of corrosion processes by microbial action cannot be drawn and, therefore, additional experiments are proposed. The release rates of radioactive products are controlled by a very low dissolution rate of the materials in the passive state. All three groups of alloys show this type of general dissolution. From a survey of literature data it can be concluded that release rates greater than 250 mg/m 2 per day are not exceeded. Since these data were mainly obtained by electrochemical methods, it is proposed that quantitative analytical investigations of the corrosion products in pore water be made. On the whole the release rates determined are far below corrosion rates which are generally technically relevant. (author) 13 figs., 9 tabs., 61 refs

  20. Corrosion principles and surface modification

    International Nuclear Information System (INIS)

    Kruger, J.

    1982-01-01

    This chapter examines the important strategies provided by the newer ideas of corrosion science and engineering that surface modification techniques must utilize to help prevent corrosion, especially the most damaging kind of aqueous corrosion, localized corrosion. Provides a brief introduction to the principles underlying the phenomenon of corrosion in order to use them to discuss surface modification strategies to combat corrosion. Discusses the electrochemistry of corrosion; the thermodynamics of corrosion; the kinetics of corrosion; thermodynamic strategies; and kinetic strategies (formation of more protective passive films; resistance to breakdown; ductility; repassivation)

  1. Effect of Copper on Corrosion of Forged AlSi1MgMn Automotive Suspension Components

    Science.gov (United States)

    Koktas, Serhan; Gokcil, Emre; Akdi, Seracettin; Birol, Yucel

    2017-09-01

    Recently, modifications in the alloy composition and the manufacturing process cycle were proposed to achieve a more uniform structure with no evidence of coarse grains across the section of the AlSi1MgMn alloys. Cu was added to the AlSi1MgMn alloy to improve its age hardening capacity without a separate solution heat treatment. However, Cu addition degrades the corrosion resistance of this alloy due to the formation of Al-Cu precipitates along the grain boundaries that are cathodic with respect to the aluminum matrix and thus encourage intergranular corrosion. The present work was undertaken to identify the impact of Cu addition on the corrosion properties of AlSi1MgMn alloys with different Cu contents. A series of AlSi1MgMn alloys with 0.06-0.89 wt.% Cu were tested in order to identify an optimum level of Cu addition.

  2. Présentation des phénomènes de corrosion et des différents moyens de lutte disponibles. Description of Corrosion Phenomena and Different Ways of Combating Them.

    Directory of Open Access Journals (Sweden)

    Crolet J. L.

    2006-11-01

    Full Text Available Cet article donne une présentation générale des phénomènes de corrosion des matériaux métalliques. II s'attache à montrer comment les moyens de lutte contre la corrosion découlent très naturellement de la bonne compréhension de ces phénomènes.Les aspects électrochimiques, indispensables pour cette compréhension, sont présentés de manière aussi directe et brève que possible. Les divers modes de résistance à la corrosion sont décrits, qu'il s'agisse de modes a naturels » comme l'inertie chimique, la passivité, la pseudo-passivité ou les couches de patine, ou bien encore de modes a provoqués » comme le contrôle du milieu corrosif, l'inhibition, la protection cathodique ou la protection par revêtement.Enfin, les principales interactions entre effets mécaniques et corrosion sont abordées, et en particulier l'érosion-corrosion et la fragilisation par H.S. Des conjugaisons de phénomènes comme la corrosion galvanique, la corrosion inter-granulaire, la corrosion bactérienne sont également présentées. This article gives a general description of corrosion phenomena affecting metallic materials. It attempts ta show how corrosion control and prevention methods quite naturally require a good understanding of these phenomena.The electrochemical aspects indispensable for this understanding are described as directly and briefly as possible.Various types of corrosion resistance are described, whether concerning a natural » types such as chemical inertia, passivity, pseudo-passivity or patina loyers, or else c induced types » such as contrat of the corrosive medium, inhibition, cathodic protec-tion or protection by coating.The principal` interactions between mechanical effects and corrosion are taken up, and especially erosion corrosion and H2S embrittlement. Combinations of pheno-mena are also described, such as galvanic corrosion, intergranular corrosion and bacterial corrosion.

  3. Evolution of interphase and intergranular strain in zirconium-niobium alloys during deformation at room temperature

    Science.gov (United States)

    Cai, Song

    Zr-2.5Nb is currently used for pressure tubes in the CANDU (CANada Deuterium Uranium) reactor. A complete understanding of the deformation mechanism of Zr-2.5Nb is important if we are to accurately predict the in-reactor performance of pressure tubes and guarantee normal operation of the reactors. This thesis is a first step in gaining such an understanding; the deformation mechanism of ZrNb alloys at room temperature has been evaluated through studying the effect of texture and microstructure on deformation. In-situ neutron diffraction was used to monitor the evolution of the lattice strain of individual grain families along both the loading and Poisson's directions and to track the development of interphase and intergranular strains during deformation. The following experiments were carried out with data interpreted using elasto-plastic modeling techniques: (1) Compression tests of a 100%betaZr material at room temperature. (2) Tension and compression tests of hot rolled Zr-2.5Nb plate material. (3) Compression of annealed Zr-2.5Nb. (4) Cyclic loading of the hot rolled Zr-2.5Nb. (5) Compression tests of ZrNb alloys with different Nb and oxygen contents. The experimental results were interpreted using a combination of finite element (FE) and elasto-plastic self-consistent (EPSC) models. The phase properties and phase interactions well represented by the FE model, the EPSC model successfully captured the evolution of intergranular constraint during deformation and provided reasonable estimates of the critical resolved shear stress and hardening parameters of different slip systems under different conditions. The consistency of the material parameters obtained by the EPSC model allows the deformation mechanism at room temperature and the effect of textures and microstructures of ZrNb alloys to be understood. This work provides useful information towards manufacturing of Zr-2.5Nb components and helps in producing ideal microstructures and material properties for

  4. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques......Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  5. SRB seawater corrosion project

    Science.gov (United States)

    Bozack, M. J.

    1991-01-01

    The corrosion behavior of 2219 aluminum when exposed to seawater was characterized. Controlled corrosion experiments at three different temperatures (30, 60 and 100 C) and two different environments (seawater and 3.5 percent salt solution) were designed to elucidate the initial stages in the corrosion process. It was found that 2219 aluminum is an active catalytic surface for growth of Al2O3, NaCl, and MgO. Formation of Al2O3 is favored at lower temperatures, while MgO is favored at higher temperatures. Visible corrosion products are formed within 30 minutes after seawater exposure. Corrosion characteristics in 3.5 percent salt solution are different than corrosion in seawater. Techniques utilized were: (1) scanning electron microscopy, (2) energy dispersive x-ray spectroscopy, and (3) Auger electron spectroscopy.

  6. Corrosion mechanism of Z3 CN18.10 stainless steel in the presence of nitric acid condensates

    International Nuclear Information System (INIS)

    Balbaud, Fanny

    1998-01-01

    In installations handling concentrated boiling nitric acid, a severe intergranular corrosion can sometimes occur in condensation zones constituted of non-sensitized Z3 CN 18.10 stainless steel. Corrosion tests in reactors and in a specific loop, CIRCE, allowed to specify the conditions of occurrence of this type of corrosion and showed the similitude with the corrosion in non-renewed liquid nitric acid: the specific parameters linked to the condensate phase are the high ratio metallic surface area to volume of condensate and the low renewing rate which induce a concentration of oxidation products of the metal and of reduction products of nitric acid. The initiation of the intergranular corrosion is attributed to the increase in the reduction rate of nitric acid by an autocatalytic mechanism which was demonstrated by electrochemical measurements on platinum and on stainless steel. The reduction mechanism involves a charge transfer step where nitrous acid, the electro-active species, is reduced into nitrogen monoxide and a chemical regeneration reaction of nitrous acid. The thermodynamic study led to a representation of the chemical and electrochemical properties of nitric acid. This study allowed also to determine the Gibbs free energy of formation of nitrous acid in solution in concentrated nitric acid at 100 deg. C. The diagram, constructed in coordinates log(P O 2 ) / [-log(P HNO 3 )] or E eXperimental / [-log(P HNO 3 )], shows that the final reduction product of nitric acid depends on the concentration of nitric acid: at 100 deg. C, NO is obtained for concentrations lower than 8 mol.L -1 and NO 2 is obtained for higher concentrations. All these results allowed to propose a corrosion mechanism of Z3 CN 18.10 stainless steel in the presence of nitric acid condensates. [fr

  7. Microstructure Evolution and the Resulted Influence on Localized Corrosion in Al-Zn-Mg-Cu Alloy during Non-Isothermal Ageing

    Directory of Open Access Journals (Sweden)

    Jun-Zhou Chen

    2018-05-01

    Full Text Available A non-isothermal ageing process was proposed for an Al-Zn-Mg-Cu alloy aiming to accommodate the slow heating/cooling procedure during the ageing of large components. The evolution of microstructure and microchemistry was analyzed by using transmission electron microscopy, high-angle annular dark field imaging, and energy dispersive spectrometry. The age-hardening of the alloy was examined to evaluate the strengthening behavior during the non-isothermal process. The corrosion behavior was investigated via observing the specimens immersed in EXCO solution (solution for Exfoliation Corrosion Susceptibility test in 2xxx and 7xxx series aluminum alloys, referring ASTM G34-01. Secondary precipitation was observed during the cooling stage, leading to increased precipitate number density. The distribution of grain boundary precipitates transits from discontinuous to continuous at the cooling stage, due to the secondary precipitation’s linking-up effect. The solutes’ enrichment on grain boundary precipitates and the depletion in precipitate-free zones develops during the heating procedure, but remains invariable during the cooling procedure. The corrosion in NIA (Non-isothermal Ageing treated specimens initiates from pitting and then transits to intergranular corrosion and exfoliation corrosion. The transition from pitting to intergranular corrosion is very slow for specimens heated to 190 °C, but accelerates slightly as the cooling procedure proceeds. The transition to exfoliation corrosion is observed to be quite slow in all specimens in non-isothermal aged to over-aged condition, suggesting a corrosion resistance comparable to that of RRA condition.

  8. Corrosion studies of thermally sensitised AGR fuel element brace in pH7 and pH9.2 borate solutions

    International Nuclear Information System (INIS)

    Tyfield, S.P.; Smith, C.A.

    1987-04-01

    Brace and cladding of AGR fuel elements sensitised in reactor are susceptible to intergranular and crevice corrosion, which may initiate in the pH7 borate pond storage environment of CEGB/SSEB stations. This report considers the benefit in corrosion control that is provided by raising the pond solution pH to 9.2, whilst maintaining the boron level at 1250 gm -3 . The greater corrosion protection provided by pH9.2 solution compared to the pH7 borate solution is demonstrated by a series of tests with non-active laboratory sensitised brace samples exposed to solutions dosed with chloride or sulphate in order to promote localised corrosion. The corrosion tests undertaken consisted of 5000 hour immersions at 32 0 C and shorter term electrochemically monitored experiments (rest potential, impedance, anodic current) generally conducted at 22 0 C. The pH9.2 solution effectively inhibited the initiation of crevice and intergranular corrosion in the presence of low levels of chloride and sulphate, whereas the pH7 solution did not always do so. However, the pH9.2 solution, dosed with 40 gm -3 chloride, failed to suppress fully crevice corrosion initiated in unborated 40 gm -3 chloride solution at 22 0 C. Fluoride is not deleterious at low levels ∼ 10 gm -3 in the borate solutions. The significant improvement in corrosion control demonstrated for the change from pH7 to pH9.2 borate solution on laboratory sensitised brace samples should ideally be confirmed using complete irradiated AGR fuel elements. (U.K.)

  9. Microstructure Evolution and the Resulted Influence on Localized Corrosion in Al-Zn-Mg-Cu Alloy during Non-Isothermal Ageing.

    Science.gov (United States)

    Chen, Jun-Zhou; Li, Guo-Ai; Cai, Xin; Jiang, Jian-Tang; Shao, Wen-Zhu; Yang, Li; Zhen, Liang

    2018-05-03

    A non-isothermal ageing process was proposed for an Al-Zn-Mg-Cu alloy aiming to accommodate the slow heating/cooling procedure during the ageing of large components. The evolution of microstructure and microchemistry was analyzed by using transmission electron microscopy, high-angle annular dark field imaging, and energy dispersive spectrometry. The age-hardening of the alloy was examined to evaluate the strengthening behavior during the non-isothermal process. The corrosion behavior was investigated via observing the specimens immersed in EXCO solution (solution for Exfoliation Corrosion Susceptibility test in 2xxx and 7xxx series aluminum alloys, referring ASTM G34-01). Secondary precipitation was observed during the cooling stage, leading to increased precipitate number density. The distribution of grain boundary precipitates transits from discontinuous to continuous at the cooling stage, due to the secondary precipitation’s linking-up effect. The solutes’ enrichment on grain boundary precipitates and the depletion in precipitate-free zones develops during the heating procedure, but remains invariable during the cooling procedure. The corrosion in NIA (Non-isothermal Ageing) treated specimens initiates from pitting and then transits to intergranular corrosion and exfoliation corrosion. The transition from pitting to intergranular corrosion is very slow for specimens heated to 190 °C, but accelerates slightly as the cooling procedure proceeds. The transition to exfoliation corrosion is observed to be quite slow in all specimens in non-isothermal aged to over-aged condition, suggesting a corrosion resistance comparable to that of RRA condition.

  10. Corrosion behaviour of 8090 alloy in saline solution with moderate aggressiveness

    International Nuclear Information System (INIS)

    Conde, A.; Damborenea, J.J.

    1998-01-01

    Corrosion studies of Al-Li alloys are not so extensive and concentrate almost exclusively on atmospheric exposure tests and accelerated laboratory tests due to the fact they provide a reasonable approximation to the real behaviour of the alloy in service conditions. This paper attempts to establish a correlation between the evolution of the impedance diagrams and the process of the attack undergone by a commercial 8090 T8171 alloy, with the aim of establishing the kinetics of the corrosion process. After 100 h of immersion, samples showed only a slight intergranular attack. As a results of the low aggressiveness of the solution no major deviations from the ideal behaviour described by the Randles circuit are expected in the impedance plots. After 50 hours of testing, the impedance diagram evolves towards two semicircles which seem to be related with the charge transfer and ionic migration through the oxide layer and the adsorption of electrolyte anions. (Author) 7 refs

  11. Corrosion behavior of sodium-exposed stainless steels in chloride-containing aqueous solutions

    International Nuclear Information System (INIS)

    Wu, P.C.S.; Grundy, B.R.; Miller, R.L.

    1979-01-01

    The corrosion behavior of sodium-exposed stainless steels in chloride-containing aqueous solutions was investigated. Results showed that sodium-corroded Type 316 stainless steel (prototypic Liquid Metal Fast Breeder Reactor (LMFBR) fuel cladding) maintains its integrity after five months exposure in these solutions at 82 0 C and with chloride content up to 500 ppM. In contrast, sensitized and sodium mass transfer deposit-containing Type 304 stainless steel failed in the high chloride solution (500 ppM) within ten days at the same temperature. The failure was initiated by pitting and subsequently accelerated by intergranular attack. The results also show that high pH tends to reduce the susceptibility to failure while procedures commonly used for sodium removal have no significant effect on the water corrosion behavior of the test material. Based on the current results, it is concluded that water shortage is feasible for spent fuels in a LMFBR reprocessing plant

  12. Stress corrosion cracking tests on high-level-waste container materials in simulated tuff repository environments

    International Nuclear Information System (INIS)

    Abraham, T.; Jain, H.; Soo, P.

    1986-06-01

    Types 304L, 316L, and 321 austenitic stainless steel and Incoloy 825 are being considered as candidate container materials for emplacing high-level waste in a tuff repository. The stress corrosion cracking susceptibility of these materials under simulated tuff repository conditions was evaluated by using the notched C-ring method. The tests were conducted in boiling synthetic groundwater as well as in the steam/air phase above the boiling solutions. All specimens were in contact with crushed Topopah Spring tuff. The investigation showed that microcracks are frequently observed after testing as a result of stress corrosion cracking or intergranular attack. Results showing changes in water chemistry during test are also presented

  13. Relaxation and corrosion resistance of alloy 800 used for steam generator tubes of ship borne boilers

    International Nuclear Information System (INIS)

    Corrieu, J.M.; Cortial, F.; Maillard, J.L.; Vernot-Loier, C.; Lebeau, M.

    1994-01-01

    The INCO ''INCOLOY 800'' trademark groups the Fe-Cr-Ni alloys containing 30 to 35% nickel, 19 to 23% chromium, 0,15 to 0,60% aluminium, 0,15 to 0,60% titanium and less than 0,10% carbon contents, used as construction materials for condenser and heat exchanger tubes. In parallel with water chemistry control and studies aimed at reducing the residual stresses resulting from tube expansion, studies have been conducted to a better understanding of this alloy, its metallurgy and its corrosion behaviour under accurately defined fabrication and heat treatment conditions. The purpose of this paper is to present the results of a behaviour study of INDRET alloy 800 concerning isothermal relaxation and effects of the said relaxation heat treatments on alloy microstructure studied with a transmission electron-chemical method to determine the sensitiveness to intergranular corrosion, and by electrochemistry in pressurized hot water. (authors). 4 figs., 5 tabs., 7 refs

  14. Corrosion control. 2. ed.

    International Nuclear Information System (INIS)

    Bradford, S.A.

    2001-01-01

    The purpose of this text is to train engineers and technologists not just to understand corrosion but to control it. Materials selection, coatings, chemical inhibitors, cathodic and anodic protection, and equipment design are covered in separate chapters. High-temperature oxidation is discussed in the final two chapters ne on oxidation theory and one on controlling oxidation by alloying and with coatings. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgical or environmental cells, and (3) stress-assisted corrosion. Corrosion is logically grouped according to mechanisms rather than arbitrarily separated into different types of corrosion as if they were unrelated. For those university students and industry personnel who approach corrosion theory very hesitantly, this text will present the electrochemical reactions responsible for corrosion summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is also explained in detail, the electrochemical processes become obvious. For those who want a text stripped bare of electrochemical theory, several noted sections can be omitted without loss of continuity. However, the author has presented the material in such a manner that these sections are not beyond the abilities of any high school graduate who is interested in technology

  15. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  16. Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy.

    Science.gov (United States)

    Nair, R B; Arora, H S; Mukherjee, Sundeep; Singh, S; Singh, H; Grewal, H S

    2018-03-01

    Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al 0.1 CoCrFeNi HEA in two different media: distilled water with and without 3.5wt% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al 0.1 CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Properties, weldability and corrosion behavior of supermartensitic stainless steels for on- and offshore applications

    Energy Technology Data Exchange (ETDEWEB)

    Taban, Emel; Kaluc, Erdinc; Ojo, Olatunji Oladimeji [Kocaeli Univ. (Turkey). Welding Research, Education and Training Center

    2016-08-01

    Stimulated material-environment interactions inside and around flowlines of deep or ultra deep wells during oil and gas exploration, and fabrication economy of pipelines have been the major challenges facing the oil and gas industries. Presumably, an extensive focus on high integrity, performance and material economy of flowlines have realistically made supermartensitic stainless steels (SMSS) efficient and effective material choices for fabricating onshore and offshore pipelines. Supermartensitic stainless steels exhibit high strength, good low temperature toughness, sufficient corrosion resistance in sweet and mildly sour environments, and good quality weldability with both conventional welding processes and modern welding methods such as laser beam welding, electron beam welding and hybrid welding approaches. In terms of economy, supermartensitic stainless steels are cheaper and they are major replacements for more expensive duplex stainless steels required for tubing applications in the oil and gas industry. However, weld areas of SMSS pipes are exposed to sulphide stress cracking (SSC), so intergranular stress corrosion cracking (IGSCC) or stress corrosion cracking can occur. In order to circumvent this risk of cracking, a post-weld heat treatment (PWHT) for 5 minutes at about 650 C is recommended. This paper provides detailed literature perusal on supermartensitic stainless steels, their weldability and corrosion behaviors. It also highlights a major research area that has not been thoroughly expounded in literature; fatigue loading behaviors of welded SMSS under different corrosive environments have not been thoroughly detailed in literature.

  18. Influence of sigma-phase formation on the localized corrosion behavior of a duplex stainless steel

    International Nuclear Information System (INIS)

    Adhe, K.N.; Kain, V.; Madangopal, K.; Gadiyar, H.S.

    1996-01-01

    Because of their austenitic-ferritic microstructures, duplex stainless steels offer a good combination of mechanical and corrosion resistance properties. However, heat treatments can lower the mechanical strength of these stainless steels as well as render them susceptible to intergranular corrosion (IGC) and pitting corrosion. In this study, a low-carbon (0.02%) duplex stainless steel is subjected to various heat treatments at 450 to 950 C for 30 min to 10 h. The heat-treated samples than undergo ASTM IGC and pitting corrosion tests, and the results are correlated with the microstructures obtained after each heat treatment. In the absence of Cr 23 C 6 precipitation, σ-phase precipitates render this duplex stainless steel susceptible to IGC and pitting corrosion. Even submicroscopic σ-phase precipitates are deleterious for IGC resistance. Longer-duration heat treatments (at 750 to 850 C) induce chromium diffusion to replenish the chromium-depleted regions around the σ-phase precipitates and improve IGC resistance; pitting resistance, however, is not fully restored. Various mechanisms of σ-phase formation are discussed to show that regions adjacent to σ-phase are depleted of chromium and molybdenum. The effect of chemical composition (pitting resistance equivalent) on the pitting resistance of various stainless steels is also noted

  19. The influence of phosphorus on the corrosion of iron in calcium nitrate

    International Nuclear Information System (INIS)

    Windisch, C.F. Jr.; Baer, D.R.; Jones, R.H.; Engelhard, M.H.

    1992-01-01

    This paper reports that intergranular stress corrosion cracking (IGSCC) of metallic alloys including iron is strongly influenced by the presence of grain boundary impurities such as phosphorus. In this study to determine how phosphorus affects the corrosion of ion, electrochemical polarization methods were used in conjunction with surface analyses employing ultrahigh vacuum transfer. Specifically, these methods were used to examine the corrosion of iron, iron/phosphorus alloys, and iron implanted with phosphorus in deaerated 55 weight percent Ca(NO 3 ) 2 solutions at 60 degrees C. The presence of phosphorus in iron accelerated corrosion in both the active and passive regions, with the effect being more pronounced in the passive region. In the active region, the phosphorus was oxidized to phosphate which, in turn, appeared to assist the dissolution of the semiprotective Fe 3 O 4 . In the passive region, the phosphorus (when unoxidized) accelerated corrosion by some other mechanism. The FePO 4 that formed in the passive region did not inhibit passivation by, rather, was incorporated in the passive film. The chemical transformations would appear to explain, at least partly, the high IGSCC rates observed for ion containing phosphorus segregated at grain boundaries

  20. Properties, weldability and corrosion behavior of supermartensitic stainless steels for on- and offshore applications

    International Nuclear Information System (INIS)

    Taban, Emel; Kaluc, Erdinc; Ojo, Olatunji Oladimeji

    2016-01-01

    Stimulated material-environment interactions inside and around flowlines of deep or ultra deep wells during oil and gas exploration, and fabrication economy of pipelines have been the major challenges facing the oil and gas industries. Presumably, an extensive focus on high integrity, performance and material economy of flowlines have realistically made supermartensitic stainless steels (SMSS) efficient and effective material choices for fabricating onshore and offshore pipelines. Supermartensitic stainless steels exhibit high strength, good low temperature toughness, sufficient corrosion resistance in sweet and mildly sour environments, and good quality weldability with both conventional welding processes and modern welding methods such as laser beam welding, electron beam welding and hybrid welding approaches. In terms of economy, supermartensitic stainless steels are cheaper and they are major replacements for more expensive duplex stainless steels required for tubing applications in the oil and gas industry. However, weld areas of SMSS pipes are exposed to sulphide stress cracking (SSC), so intergranular stress corrosion cracking (IGSCC) or stress corrosion cracking can occur. In order to circumvent this risk of cracking, a post-weld heat treatment (PWHT) for 5 minutes at about 650 C is recommended. This paper provides detailed literature perusal on supermartensitic stainless steels, their weldability and corrosion behaviors. It also highlights a major research area that has not been thoroughly expounded in literature; fatigue loading behaviors of welded SMSS under different corrosive environments have not been thoroughly detailed in literature.

  1. Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963)

    International Nuclear Information System (INIS)

    Langlois, G.

    1963-01-01

    The corrosion of the following metals or alloys by UF 6 : nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [fr

  2. Corrosion behaviours of the dental magnetic keeper complexes made by different alloys and methods.

    Science.gov (United States)

    Wu, Min-Ke; Song, Ning; Liu, Fei; Kou, Liang; Lu, Xiao-Wen; Wang, Min; Wang, Hang; Shen, Jie-Fei

    2016-09-29

    The keeper and cast dowel-coping, as a primary component for a magnetic attachment, is easily subjected to corrosion in a wet environment, such as the oral cavity, which contains electrolyte-rich saliva, complex microflora and chewing behaviour and so on. The objective of this in vitro study was to examine the corrosion resistance of a dowel and coping-keeper complex fabricated by finish keeper and three alloys (cobalt-chromium, CoCr; silver-palladium-gold, PdAu; gold-platinum, AuPt) using a laser-welding process and a casting technique. The surface morphology characteristics and microstructures of the samples were examined by means of metallographic microscope and scanning electron microscope (SEM). Energy-dispersive spectroscopy (EDS) with SEM provided elements analysis information for the test samples after 10% oxalic acid solution etching test. Tafel polarization curve recordings demonstrated parameter values indicating corrosion of the samples when subjected to electrochemical testing. This study has suggested that massive oxides are attached to the surface of the CoCr-keeper complex but not to the AuPt-keeper complex. Only the keeper area of cast CoCr-keeper complex displayed obvious intergranular corrosion and changes in the Fe and Co elements. Both cast and laser-welded AuPt-keeper complexes had the highest free corrosion potential, followed by the PdAu-keeper complex. We concluded that although the corrosion resistance of the CoCr-keeper complex was worst, the keeper surface passive film was actually preserved to its maximum extent. The laser-welded CoCr- and PdAu-keeper complexes possessed superior corrosion resistance as compared with their cast specimens, but no significant difference was found between the cast and laser-welded AuPt-keeper complexes. The Fe-poor and Cr-rich band, appearing on the edge of the keeper when casting, has been proven to be a corrosion-prone area.

  3. Atomistic Structure, Strength, and Kinetic Properties of Intergranular Films in Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Garofalini, Stephen H

    2015-01-08

    Intergranular films (IGFs) present in polycrystalline oxide and nitride ceramics provide an excellent example of nanoconfined glasses that occupy only a small volume percentage of the bulk ceramic, but can significantly influence various mechanical, thermal, chemical, and optical properties. By employing molecular dynamics computer simulations, we have been able to predict structures and the locations of atoms at the crystal/IGF interface that were subsequently verified with the newest electron microscopies. Modification of the chemistry of the crystal surface in the simulations provided the necessary mechanism for adsorption of specific rare earth ions from the IGF in the liquid state to the crystal surface. Such results had eluded other computational approaches such as ab-initio calculations because of the need to include not only the modified chemistry of the crystal surfaces but also an accurate description of the adjoining glassy IGF. This segregation of certain ions from the IGF to the crystal caused changes in the local chemistry of the IGF that affected fracture behavior in the simulations. Additional work with the rare earth ions La and Lu in the silicon oxynitride IGFs showed the mechanisms for their different affects on crystal growth, even though both types of ions are seen adhering to a bounding crystal surface that would normally imply equivalent affects on grain growth.

  4. Macro and intergranular stress responses of austenitic stainless steel to 90° strain path changes

    International Nuclear Information System (INIS)

    Gonzalez, D.; Kelleher, J.F.; Quinta da Fonseca, J.; Withers, P.J.

    2012-01-01

    Highlights: ► We measure and model the macro and IG stresses of ASS to 90° strain path changes. ► The macro stress–strain curves show a clear Bauschinger effect on reloading. ► This is only partially captured by the model. ► The measured {h k l} families show an earlier microyield than predicted. ► This difference is more noticeable for a strain path with a higher reversibility. - Abstract: Strain path history can play a crucial role in sensitising/desensitising metals to various damage mechanisms and yet little work has been done to quantify and understand how intergranular strains change upon path changes, or their effect on the macroscopic behaviour. Here we have measured, by neutron diffraction, and modelled, by crystal plasticity finite elements, the stress–strain responses of 316L stainless steel over three different 90° strain path changes using an assembled microstructure of randomly oriented crystallites. The measurements show a clear Bauschinger effect on reloading that is only partially captured by the model. Further, measurements of the elastic response of different {h k l} grain families revealed an even earlier onset of yield for strain paths reloaded in compression while a strain path reloaded in tension showed good agreement with corresponding predictions. Finally, we propose that the study of strain path effects provides a more rigorous test of crystal plasticity models than conventional in situ diffraction studies of uniaxial loading.

  5. Intergranular fluid compositions from the Waste Isolation Pilot Plant (WIPP) southeastern New Mexico

    International Nuclear Information System (INIS)

    Krumhansl, J.L.; Kimball, K.M.; Stein, C.L.

    1991-01-01

    The objective of this study was to perform a systematic sampling of the intergranular brines that slowly ''weep'' from four of the main stratigraphic units exposed in the WIPP. This information was added to the data base on brine compositions used in performance assessment and also employed in characterizing Salado Formation hydrology at the repository horizon. Concentrations of Na, K, Mg, Ca, Cl, SO 4 , and Br were all highly variable. It was also established that this variability reflects neither post-excavation evaporation nor imprecision in the analytical techniques. Compositional variability on the length scale of a few tens of centimeters is as large as that found over several hundreds of meters. Stratigraphy did not appear to exert any control over weep brine compositions. Programmatically relevant applications of these results are: (1) a valid performance assessment must consider the possibility of a wide range of brines, rather than carry out evaluations using a single ''best'' average brine, and (2) the Salado appears not to function as a continuous aquifer since brines originating millions of years ago have failed to homogenize though separated by only short distances. 10 refs., 19 figs., 11 tabs

  6. A phenomenological variational multiscale constitutive model for intergranular failure in nanocrystalline materials

    KAUST Repository

    Siddiq, A.

    2013-09-01

    We present a variational multiscale constitutive model that accounts for intergranular failure in nanocrystalline fcc metals due to void growth and coalescence in the grain boundary region. Following previous work by the authors, a nanocrystalline material is modeled as a two-phase material consisting of a grain interior phase and a grain boundary affected zone (GBAZ). A crystal plasticity model that accounts for the transition from partial dislocation to full dislocation mediated plasticity is used for the grain interior. Isotropic porous plasticity model with further extension to account for failure due to the void coalescence was used for the GBAZ. The extended model contains all the deformation phases, i.e. elastic deformation, plastic deformation including deviatoric and volumetric plasticity (void growth) followed by damage initiation and evolution due to void coalescence. Parametric studies have been performed to assess the model\\'s dependence on the different input parameters. The model is then validated against uniaxial loading experiments for different materials. Lastly we show the model\\'s ability to predict the damage and fracture of a dog-bone shaped specimen as observed experimentally. © 2013 Elsevier B.V.

  7. Numerical modelling of intergranular fracture in polycrystalline materials and grain size effects

    Directory of Open Access Journals (Sweden)

    P. Wriggers

    2011-07-01

    Full Text Available In this paper, the phenomenon of intergranular fracture in polycrystalline materials is investigated using a nonlinear fracture mechanics approach. The nonlocal cohesive zone model (CZM for finite thickness interfaces recently proposed by the present authors is used to describe the phenomenon of grain boundary separation. From the modelling point of view, considering the dependency of the grain boundary thickness on the grain size observed in polycrystals, a distribution of interface thicknesses is obtained. Since the shape and the parameters of the nonlocal CZM depend on the interface thickness, a distribution of interface fracture energies is obtained as a consequence of the randomness of the material microstructure. Using these data, fracture mechanics simulations are performed and the homogenized stress-strain curves of 2D representative volume elements (RVEs are computed. Failure is the result of a diffuse microcrack pattern leading to a main macroscopic crack after coalescence, in good agreement with the experimental observation. Finally, testing microstructures characterized by different average grain sizes, the computed peak stresses are found to be dependent on the grain size, in agreement with the trend expected according to the Hall-Petch law.

  8. Corrosion in the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Brondel, D [Sedco Forex, Montrouge (France); Edwards, R [Schlumberger Well Services, Columbus, OH (United States); Hayman, A [Etudes et Productions Schlumberger, Clamart (France); Hill, D [Schlumberger Dowell, Tulsa, OK (United States); Mehta, S [Schlumberger Dowell, St. Austell (United Kingdom); Semerad, T [Mobil Oil Indonesia, Inc., Sumatra (Indonesia)

    1994-04-01

    Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

  9. Grain boundary segregation of elements of groups 14 and 15 and its consequences for intergranular cohesion of ferritic iron

    Czech Academy of Sciences Publication Activity Database

    Lejček, Pavel; Šandera, P.; Horníková, J.; Řehák, Petr; Pokluda, J.

    2017-01-01

    Roč. 52, č. 10 (2017), s. 5822-5834 ISSN 0022-2461 R&D Projects: GA ČR GAP108/12/0144; GA MŠk(CZ) LQ1601 Institutional support: RVO:68378271 ; RVO:68081723 Keywords : grain boundary segregation * segregation enthalpy * intergranular fracture * strengthening/embrittling energy Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 2.599, year: 2016

  10. Relationship between turbine rotor and disk metallurgical characteristics and stress corrosion cracking behavior. Final report

    International Nuclear Information System (INIS)

    Gayley, H.B.

    1986-09-01

    This report describes stress corrosion test results in which several heats of turbine rotor steels specially prepared to achieve different degrees of segregation to the grain boundaries were tested in concentrated laboratory and actual steam turbine environments. Grain boundary characteristics are considered important because turbine rotor failures in field service have been of an intergranular nature and because grain boundary segregation is known to affect the impact toughness of rotor steels (''temper embrittlement''). The laboratory stress corrosion testing results showed no differences between heavily and lightly segregated test pieces which differed greatly in impact toughness. All test specimens cracked, indicating the laboratory environments may have been too severe to allow differentiation between the various metallurgical conditions, if any differences exist. Test loops and autoclaves for chemical analysis and mechanical testing were designed, installed and are operating in the field testing portion of this program. No intergranular cracking has occurred to date; hence, no differentiation between heavily and lightly segregated test pieces has been possible in field testing. Instrumented crack propagation specimens, which permit measurement of cracking as it occurs, have been installed for the continuing field testing program. Correlation of such cracking with the continuously monitored chemical composition of the environment will increase understanding of the cracking process and may give the possibility of providing an early warning of the existence of conditions which might cause turbine rotor cracking

  11. Intergranular stress study of TC11 titanium alloy after laser shock peening by synchrotron-based high-energy X-ray diffraction

    Science.gov (United States)

    Su, R.; Li, L.; Wang, Y. D.; Nie, Z. H.; Ren, Y.; Zhou, X.; Wang, J.

    2018-05-01

    The distribution of residual lattice strain as a function of depth were carefully investigated by synchrotron-based high energy X-ray diffraction (HEXRD) in TC11 titanium alloy after laser shock peening (LSP). The results presented big compressive residual lattice strains at surface and subsurface, then tensile residual lattice strains in deeper region, and finally close to zero lattice strains in further deep interior with no plastic deformation thereafter. These evolutions in residual lattice strains were attributed to the balance of direct load effect from laser shock wave and the derivative restriction force effect from surrounding material. Significant intergranular stress was evidenced in the processed sample. The intergranular stress exhibited the largest value at surface, and rapidly decreased with depth increase. The magnitude of intergranular stress was proportional to the severity of the plastic deformation caused by LSP. Two shocks generated larger intergranular stress than one shock.

  12. Quantitative assessment of intergranular damage due to PWR primary water exposure in structural Ni-based alloys

    International Nuclear Information System (INIS)

    Ter-Ovanessian, Benoît; Deleume, Julien; Cloué, Jean-Marc; Andrieu, Eric

    2013-01-01

    Highlights: ► IG damage occurred on Ni-base alloys during exposure at high temperature water. ► Two characterization methods yield a tomographic analysis of this IG damage. ► Connected or isolated intergranular oxygen/oxide penetrations are quantified. ► Such quantitative description provides information on IGSCC susceptibility. - Abstract: Two nickel-based alloys, alloy 718 and alloy 600, known to have different resistances to IGSCC, were exposed to a simulated PWR primary water environment at 360 °C for 1000 h. The intergranular oxidation damage was analyzed in detail using an original approach involving two characterization methods (Incremental Mechanical Polishing/Microcopy procedure and SIMS imaging) which yielded a tomographic analysis of the damage. Intergranular oxygen/oxide penetrations occurred either as connected or isolated penetrations deep under the external oxide/substrate interface as far as 10 μm for alloy 600 and only 4 μm for alloy 718. Therefore, assessing this damage precisely is essential to interpret IGSCC susceptibility.

  13. Determination of the equivalent intergranular void ratio - Application to the instability and the critical state of silty sand

    Directory of Open Access Journals (Sweden)

    Nguyen Trung-Kien

    2017-01-01

    Full Text Available This paper presents an experimental study of mechanical response of natural Camargue silty sand. The analysis of test results used the equivalent intergranular void ratio instead of the global void ratio. The calculation of equivalent intergranular void ratio requires the determination of parameter b which represents, physically, the fraction of active fines participating on the chain forces network, hence the strength of the soil. A new formula for determining the parameter b by using an approach based on the coordination number distribution and probability calculation is proposed. The validation of the developed relationship was done through back-analysis of published datasets in literature on the effect of fines content on silty sand behavior. It is shown that the equivalent intergranular void ratio calculated with the b value obtained by the new formula is able to provide strong correlation to not only the critical state of but also the onset of instability of various silty sands, in different terms as peak deviator stress, peak stress ratio or cyclic resistance. Therefore, it is suggested that the use of the equivalent void ratio concept and the new b calculating formula is highly desirable in predicting of the silty sand behavior.

  14. Aluminum Corrosion and Turbidity

    International Nuclear Information System (INIS)

    Longtin, F.B.

    2003-01-01

    Aluminum corrosion and turbidity formation in reactors correlate with fuel sheath temperature. To further substantiate this correlation, discharged fuel elements from R-3, P-2 and K-2 cycles were examined for extent of corrosion and evidence of breaking off of the oxide film. This report discusses this study

  15. Demystifying Controlling Copper Corrosion

    Science.gov (United States)

    The LCR systematically misses the highest health and corrosion risk sites for copper. Additionally, there are growing concerns for WWTP copper in sludges and discharge levels. There are many corrosion control differences between copper and lead. This talk explains the sometimes c...

  16. Archaeological analogs and corrosion

    International Nuclear Information System (INIS)

    David, D.

    2008-01-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  17. Erosion and erosion-corrosion

    International Nuclear Information System (INIS)

    Isomoto, Yoshinori

    2008-01-01

    It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

  18. Exploratory shaft liner corrosion estimate

    International Nuclear Information System (INIS)

    Duncan, D.R.

    1985-10-01

    An estimate of expected corrosion degradation during the 100-year design life of the Exploratory Shaft (ES) is presented. The basis for the estimate is a brief literature survey of corrosion data, in addition to data taken by the Basalt Waste Isolation Project. The scope of the study is expected corrosion environment of the ES, the corrosion modes of general corrosion, pitting and crevice corrosion, dissimilar metal corrosion, and environmentally assisted cracking. The expected internal and external environment of the shaft liner is described in detail and estimated effects of each corrosion mode are given. The maximum amount of general corrosion degradation was estimated to be 70 mils at the exterior and 48 mils at the interior, at the shaft bottom. Corrosion at welds or mechanical joints could be significant, dependent on design. After a final determination of corrosion allowance has been established by the project it will be added to the design criteria. 10 refs., 6 figs., 5 tabs

  19. Corrosion fatigue of steels

    International Nuclear Information System (INIS)

    Spaehn, H.; Wagner, G.H.

    1976-01-01

    Corrosion fatigue phenomena can be classified into two main groups according to the electrochemical state of the metal surface in the presence of electrolytes: the active and the passive state with an important sub-group of corrosion fatigue in the unstable passive state. The allowable stress for structures exposed to the conjoint action of corrosion and fatigue is influenced by many factors: kind of media, number of cycles, frequency, mean stress, size, notches, loading mode, alloy composition and mechanical strength. A critical literature review shows contradictory results if a classification by the electrochemical surface state is not applied. Case histories and counter measures illustrate the practical importance of corrosion fatigue in many branches of industry as well as the urgent need for a better knowledge about the mutual influence of the phenomena to get rules by which the engineer can appraise the risk of corrosion fatigue. (orig.) [de

  20. Influence of pH, temperature and thermal treatment on site corrosion of SAE 304 steel in chlorinated solutions

    International Nuclear Information System (INIS)

    Konrad, I.B.

    1982-01-01

    The electrochemical behaviour and fracture morphology of homogenized and sensitized type SAE 304 stainless steel U bent specimens, in 3% NaCl solution, at pH=2.0 and pH=7.0 both at room temperature and 100 0 C was studied. Polarization curves, galvanostatic and potentiostatic experiments were run. It could be observed that high temperature and low pH favour transgranular cracking and longer sensitization times lower fracture time and tend to give rise to intergranular fracture. Light sensitization can produce transgranular cracking even at room temperature, when the homogenized alloy does not present stress-corrosion cracking for the same condition. (Author) [pt

  1. The fate of benzotriazole pollutants in an urban oxic intergranular aquifer.

    Science.gov (United States)

    Trček, Branka; Žigon, Dušan; Zidar, Vlasta Kramarič; Auersperger, Primož

    2017-12-26

    Benzotriazoles (BTs) are considered as Contaminants of Emerging Concern (CECs); however, information about their fate in aquifers continues to be absent. This was the focus of the present study, which provides the first evidence for relevant BTs' degradation products (BTTPs) in urban aquifers that may impact the groundwater quality. The mechanisms and biotransformation pathways of BTs were investigated in an oxic intergranular medium. The BTs and BTTPs were identified and quantified by gas chromatography-mass spectrometry (GC-MS) and liquid chromatography-mass spectrometry (LC-MS) analytical techniques based on reference standards and internal materials. The major transformation products were identified as 2-methyl-2H-benzotriazole (2-MeBT) for the degradation of 1H-benzotriazole (BT) and as 2,4-dimethyl-2H-benzotriazole (2,4-dMeBT) and 1,4-dimethyl-1H-benzotriazole (1,4-dMeBT) for the degradation of 4-methyl-1H-benzotriazole (4-MeBT), and most probably also 5-methyl-1H-benzotriazole (5-MeBT). The leakage of wastewater pipelines is most probably the source of BTs. Sediments with a lower hydraulic conductivity give rise to perched aquifer conditions that lead to the temporal storage of leaking effluents and presumably the majority of BTs' transformation processes via methylation and tautomerization. The most stable BTTPs entered the saturated zone of the aquifer, where they prevailed. Concentrations up to 1500 ng L -1 were measured for the 2,4-dMeBT, which suggest a contamination risk for groundwater that is or may be used as a source for drinking water in the case of a constant input of pollutant loads from sewer systems. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Influence of plastic strain localization on the stress corrosion cracking of austenitic stainless steels; Influence de la localisation de la deformation plastique sur la CSC d'aciers austenitiques inoxydables

    Energy Technology Data Exchange (ETDEWEB)

    Cisse, S.; Tanguy, B. [CEA Saclay, DEN, SEMI, 91 - Gif-sur-Yvette (France); Andrieu, E.; Laffont, L.; Lafont, M.Ch. [Universite de Toulouse. CIRIMAT, UPS/INPT/CNRS, 31 - Toulous (France)

    2010-03-15

    The authors present a research study of the role of strain localization on the irradiation-assisted stress corrosion cracking (IASCC) of vessel steel in PWR-type (pressurized water reactor) environment. They study the interaction between plasticity and intergranular corrosion and/or oxidation mechanisms in austenitic stainless steels with respect to sublayer microstructure transformations. The study is performed on three austenitic stainless grades which have not been sensitized by any specific thermal treatment: the A286 structurally hardened steel, and the 304L and 316L austenitic stainless steels

  3. Corrosion behavior of austenitic stainless steel containing Ti

    International Nuclear Information System (INIS)

    Cha, Sueng Ok; Choe, Han Cheol; Kim, Kwan Hyu

    1998-01-01

    Corrosion behavior of austenitic stainless steel containing Ti has been studied by using electrochemical techniques. The samples containing Ti from 0.1 to 1.0 wt% were solutionized at 1050 .deg. C for 1hr and then sensitized at 650 .deg. C for 5hr under argon atmosphere. Microstructure and phase analysis of the samples after heat treatment and corrosion tests were carried out by using XRD. TEM, SEM and optical microscope. The amount of δ-ferrite and TiC precipitates in matrix increased as the Ti content increased. In the sensitized samples, Cr 23 C 6 precipitates were observed at γ/δ interface. Degree Of Sensitization(DOS) was lower than 1.0 in all of the solutionized samples and the sensitized samples of Ti content above 0.4% wt% whereas the sensitized samples of Ti content lower than 0.4 wt% showed DOS higher than 1.0. Intergranular attack appeared mainly at grain boundaries in the sensitized sample containing 0.1 wt% Ti and at the γ/δ interface of the higher Ti content. In the latter, however, the attack was not so severe. Pitting potential(E pit ) and repassivation potential(E rep ) of the solutionized and sensitized samples were increased with increasing Ti content. The number and size of the pits decreased with increasing Ti content in the sensitized samples. The pits nucleated at Cr 23 C 6 site and the γ/δ interface

  4. Propagation of stress-corrosion cracks in unirradiated zircaloy

    International Nuclear Information System (INIS)

    Norring, K.; Haag, Y.; Wikstroem, C.

    1982-01-01

    Propagation of iodine-induced stress-corrosion cracks in Zircaloy was studied using pre-cracked and internally pressurized cladding tubes. These were recrystallized at different temperatures, to obtain grain sizes between 4 μm and 10 μm. No statistically significant difference in propagation rate due to the difference in grain size was observed. If the obtained data, with Ksub(I) values ranging from 4 to 11 MNmsup(-3/2), were log-log plotted (da/dt = CKsub(I)sup(N)), as usual, they fell within the scatter-band of data reported earlier. But from this plot it could also be seen that the Ksub(I) interval can be divided into two separate parts having different da/dt-Ksub(I) relations. The transition takes place at a Ksub(I) value of about 8 MNmsup(-3/2). The region with lower Ksub(I) values shows a substantially lower n value than the upper region (2.4 and 9.8 respectively), and earlier reported values (n = 7 to 10). This transition is in good agreement with a transition from an intergranular to a transgranular propagation mode of the stress-corrosion crack. (orig.)

  5. Corrosion of NdFeB permanent magnet materials

    International Nuclear Information System (INIS)

    Warren, G.W.; Gao, G.; Li, Q.

    1991-01-01

    NdFeB is an important class of new magnetic materials, however corrosion resistance is a serious concern and literature on the electrochemical behavior of NdFeB is scarce. This paper reports the results of an electrochemical investigation of the corrosion behavior of sintered NdFeB magnets obtained from three manufacturers. Linear polarization (cyclic voltammetry) experiments were conducted in aqueous solutions ranging in pH from 0.7 to 13.5. A limited degree of passivation was observed in all solutions which is believed to be due to the formation of a complex Fe-Nd oxide and/or hydroxide film. The presence of a small amount of chloride ion, 10 to 100 ppm, shows only a slight effect, but higher concentrations (1000 ppm) cause a total breakdown in passivity and a dramatic increase in anodic current. The cathodic potential sweep shows an abrupt and unusual oxidation process, giving rise to an oxidation peak not commonly seen. This peak may result from dissolution of the film or preferential attack of intergranular phases

  6. Effects of Induction Heat Bending Process on Microstructure and Corrosion Properties of ASME SA312 Gr.TP304 Stainless Steel Pipes

    International Nuclear Information System (INIS)

    Kim, Nam In; Kim, Young Sik; Kim, Kyung Soo; Chang, Hyun Young; Park, Heung Bae; Sung, Gi Ho; Sung, Gi Ho

    2015-01-01

    The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001 - 0.075 % were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel

  7. Automated Methods Of Corrosion Measurements

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

    1997-01-01

    The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

  8. A Fundamental study of remedial technology development to prevent stress corrosion cracking of steam generator tubing

    Energy Technology Data Exchange (ETDEWEB)

    Park, In Gyu; Lee, Chang Soon [Sunmoon University, Asan (Korea)

    1998-04-01

    Most of the PWR Steam generators with tubes in Alloy 600 alloy are affected by Stress Corrosion Cracking, such as PWSCC(Primary Water Stress Corrosion Cracking) and ODSCC(Outside Diameter Stress Corrosion Cracking). This study was undertaken to establish the background for remedial technology development to prevent SCC. in the report are included the following topics: (1) General: (i) water chemistry related factors, (ii) Pourbaix(Potential-pH) Diagram, (iii) polarization plot, (iv) corrosion mode of Alloy 600, 690, and 800, (v) IGA/SCC growth rate, (vi) material suspetibility of IGA/SCC, (vii) carbon solubility of Alloy 600 (2) Microstructures of Alloy 600 MA, Alloy 600 TT, Alloy 600 SEN Alloy 690 TT(Optical, SEM, and TEM) (3) Influencing factors for PWSCC initiation rate of Alloy 600: (i) microstructure, (ii) water chemistry(B, Li), (iii) temperature, (iv) plastic deformation, (v) stress relief annealing (4) Influencing factors for PWSCC growth rate of Alloy 600: (i) water chemistry(B, Li), (ii) Scott Model, (iii) intergranular carbide, (iv) temperature, (v) hold time (5) Laboratory conditions for ODSCC initiation rate: 1% NaOH, 316 deg C; 1% NaOH, 343 deg C; 50% NaOH, 288 deg C; 10% NaOH, 302 deg C; 10% NaOH, 316 deg C; 50% NaOH, 343 deg C (6) Sludge effects for ODSCC initiation rate: CuO, Cr{sub 2}O{sub 3}, Fe{sub 3}O{sub 4} (7) Influencing factors for PWSCC growth rate of Alloy 600: (i) Caustic concentration effect, (ii) carbonate addition effect (8) Sulfate corrosion: (i) sulfate ratio and pH effect, (ii) wastage rate of Alloy 600 and Alloy 690 (9) Crevice corrosion: (i) experimental setup for crevice corrosion, (ii) organic effect, (iii) (Na{sub 2}SO{sub 4} + NaOH) effect (10) Remedial measures for SCC: (i) Inhibitors, (ii) ZnO effect. (author). 30 refs., 174 figs., 51 tabs.

  9. Influence of retrogression and re-aging treatment on corrosion behaviour of an Al-Zn-Mg-Cu alloy

    International Nuclear Information System (INIS)

    Xiao, Yan-Ping; Pan, Qing-Lin; Li, Wen-Bin; Liu, Xiao-Yan; He, Yun-Bin

    2011-01-01

    Research highlights: → Compared with T6 temper, the alloy under RRA temper is less susceptibility to IGC, EXCO and SCC, which indicating that the susceptibility of the Al-Zn-Mg-Cu alloy to IGC, EXCO and SCC can be decreased by the RRA process. → The exfoliation corrosion susceptibility of the alloy was investigated by means of electrochemical impedance spectroscopy, and the relationship between exfoliation corrosion susceptibility and impedance spectroscopy was established. The appearance of two time constants indicates the onset of the delamination. Hence, the corrosion susceptibility of the alloy can be stated by comparing with the instant of the two time constants. → Simulated EIS parameters are able to quantitatively determine the degree of the exfoliation susceptibility by equivalent circuit analysis. For instance, the polarization resistance of the porous layer (R po ) for the RRA sample is higher than that of the T6 sample, which permits to conclude that the RRA treatment can increase the electrochemical corrosion resistance of the Al-Zn-Mg-Cu alloy. -- Abstract: Influence of retrogression and re-aging treatment on the microstructure, strength, exfoliation corrosion, inter-granular corrosion and stress corrosion cracking of an Al-Zn-Mg-Cu alloy has been investigated by means of optical microscope (OM), transmission electron microscope (TEM) and electrochemical impedance spectroscopy (EIS). The results show that retrogression and re-aging treatment can increase the size and the distribution discontinuity of the grain boundary precipitates, and lead to the increase of the corrosion resistance without the loss of strength and ductility. In addition, the analysis of electrochemical impedance spectroscopy shows that retrogression and re-aging treatment can enhance the resistance to exfoliation corrosion.

  10. Corrosion in power industry

    International Nuclear Information System (INIS)

    Ventakeshwarlu, K.S.

    1979-01-01

    A brief account of the problem areas encountered as a result of corrosion in the electrical power industry including nuclear power industry is given and some of the measures contemplated and/or implemented to control corrosion are outlined. The corrosion problems in the steam generators and cladding tubes of the nuclear power plant have an added dimension of radioactivation which leads to contamination and radiation field. Importance of monitoring water quality and controlling water chemistry by addition of chemicals is emphasised. (M.G.B.)

  11. Corrosion of reactor materials

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1963-01-15

    Much operational experience and many experimental results have accumulated in recent years regarding corrosion of reactor materials, particularly since the 1958 Geneva Conference on the Peaceful Uses of Atomic Energy, where these problems were also discussed. It was, felt that a survey and critical appraisal of the results obtained during this period had become necessary and, in response to this need, IAEA organized a Conference on the Corrosion of Reactor Materials at Salzburg, Austria (4-9 June 1962). It covered many of the theoretical, experimental and engineering problems relating to the corrosion phenomena which occur in nuclear reactors as well as in the adjacent circuits

  12. Modelling reinforcement corrosion in concrete

    DEFF Research Database (Denmark)

    Michel, Alexander; Geiker, Mette Rica; Stang, Henrik

    2012-01-01

    A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold......, a numerical example is pre-sented, that illustrates the formation of corrosion cells as well as propagation of corrosion in a reinforced concrete structure....

  13. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  14. Fundamental aspects of stress corrosion cracking of copper relevant to the Swedish deep geologic repository concept

    International Nuclear Information System (INIS)

    Bhaskaran, Ganesh; Carcea, Anatolie; Ulaganathan, Jagan; Wang, Shengchun; Huang, Yin; Newman, Roger C.

    2013-03-01

    Phosphorus-doped oxygen-free copper will be used as the outer barrier in canisters that will contain spent nuclear fuel in the proposed Swedish underground repository. The possibility of stress corrosion cracking (SCC) is a concern, in view of isolated reports of cracking or intergranular corrosion of pure copper in sulfide solutions. This concern was addressed in the present work using copper tensile specimens provided by SKB. Methods included slow strain rate testing, constant strain tensile testing, electrochemical and surface analytical studies of corrosion products, and electron backscatter diffraction analysis of grain orientation effects on corrosion. The base solutions were prepared from NaCl or synthetic sea water with addition of varying amounts of sodium sulfide at room temperature and 80 degree Celsius. No SCC was found in any of the testing, for a range of sulfide concentrations from 5-50 mM at room temperature or 8 C, including tests where small anodic or cathodic potential displacements were applied from the open-circuit (corrosion) potential. Neither was SCC found in constant-strain immersion testing with very large strain. The Cu2S corrosion product is generally very coarse, fragile, and easily spalled off in severe corrosion environments, i.e. high sulfide concentration, high temperature, less perfect de aeration, etc. But it could also consist of very fine grains, relatively compact and adherent, on particular grain orientations when it was formed on an electro polished surface in a very well-deaerated solution. These orientations have not yet been identified statistically, although some preference for thin, adherent films was noted on orientations close to (100). The notion that the corrosion reaction is always controlled by inward aqueous-phase diffusion of sulfide may thus not be unconditionally correct for this range of sulfide concentrations; however it is hard to distinguish the role of diffusion within pores in the film. In the actual

  15. Fundamental aspects of stress corrosion cracking of copper relevant to the Swedish deep geologic repository concept

    Energy Technology Data Exchange (ETDEWEB)

    Bhaskaran, Ganesh; Carcea, Anatolie; Ulaganathan, Jagan; Wang, Shengchun; Huang, Yin; Newman, Roger C. [Dept. of Chemical Engineering and Applied Chemistry, Univ. of Toronto, Toronto (Canada)

    2013-03-15

    Phosphorus-doped oxygen-free copper will be used as the outer barrier in canisters that will contain spent nuclear fuel in the proposed Swedish underground repository. The possibility of stress corrosion cracking (SCC) is a concern, in view of isolated reports of cracking or intergranular corrosion of pure copper in sulfide solutions. This concern was addressed in the present work using copper tensile specimens provided by SKB. Methods included slow strain rate testing, constant strain tensile testing, electrochemical and surface analytical studies of corrosion products, and electron backscatter diffraction analysis of grain orientation effects on corrosion. The base solutions were prepared from NaCl or synthetic sea water with addition of varying amounts of sodium sulfide at room temperature and 80 degree Celsius. No SCC was found in any of the testing, for a range of sulfide concentrations from 5-50 mM at room temperature or 8 C, including tests where small anodic or cathodic potential displacements were applied from the open-circuit (corrosion) potential. Neither was SCC found in constant-strain immersion testing with very large strain. The Cu2S corrosion product is generally very coarse, fragile, and easily spalled off in severe corrosion environments, i.e. high sulfide concentration, high temperature, less perfect de aeration, etc. But it could also consist of very fine grains, relatively compact and adherent, on particular grain orientations when it was formed on an electro polished surface in a very well-deaerated solution. These orientations have not yet been identified statistically, although some preference for thin, adherent films was noted on orientations close to (100). The notion that the corrosion reaction is always controlled by inward aqueous-phase diffusion of sulfide may thus not be unconditionally correct for this range of sulfide concentrations; however it is hard to distinguish the role of diffusion within pores in the film. In the actual

  16. Corrosion behavior of silicon nitride in sodium hydroxide solutions at 175 deg C

    International Nuclear Information System (INIS)

    Strecker, Kurt; Robin, Alain; Vernilli, Fernando; Ribeirao, Sebastiao

    1996-01-01

    This paper presents results of the corrosion of Si 3 N 4 in aqueous solutions of NaOH (37,5%) at 15 deg C.The corrosive attack was evaluated from the weight loss of the samples.A constant rate was observed, signifying that the corrosion rate depends only on the velocity of the dissolution by the NaOH solution. The corrosion rates of Si 3 N 4 doped with Y 2 O 3 / Si O 2 and a rare earth concentrate/Si O 2 yielded 1,19 x 10 -3 g cm -2 h -1 and 0,78 x 10 -3 g cm -2 h -1 , respectively. Analysis of the corroded samples by electronic microscopy revealed that the glassy intergranular phase is dissolved by the alkaline solution, leaving a skeleton of inter linked β - Si 3 N 4 grains. The mechanical resistance of the corroded samples was determined and demonstrated mechanical degradation of the material. (author)

  17. Effects of iron content on microstructure and crevice corrosion of titanium Grade-2

    International Nuclear Information System (INIS)

    He, X.; Noel, J.J.; Shoesmith, D.W.

    2003-01-01

    The effects of iron content on microstructure and crevice corrosion of titanium Grade-2 (Ti-2) were studied using a galvanic coupling technique combined with optical microscopy and secondary ion mass spectrometry (SIMS) imaging. The study reveals that iron content has a significant effect on the microstructure and crevice corrosion behavior of Ti-2. The grain size decreases significantly with the increasing iron content. For Ti-2 material of medium iron content, crevice corrosion was readily initiated and exhibited extensive intergranular attack which could be associated with the more reactive iron-stabilized β-phase within the α-phase matrix as revealed by SIMS imaging. By contrast, Ti-2 materials with low and high iron content showed suppressed crevice attack. The small surface area of available grain boundaries in Ti-2 of low iron content accounted for this limited attack. For the material with high iron content, SIMS imaging suggest that some Ti x Fe intermetallic particles were formed. These particles may act as proton reduction catalysts and enhance crevice corrosion resistance. (author)

  18. Corrosion Behavior of the Stressed Sensitized Austenitic Stainless Steels of High Nitrogen Content in Seawater

    Directory of Open Access Journals (Sweden)

    A. Almubarak

    2013-01-01

    Full Text Available The purpose of this paper is to study the effect of high nitrogen content on corrosion behavior of austenitic stainless steels in seawater under severe conditions such as tensile stresses and existence of sensitization in the structure. A constant tensile stress has been applied to sensitized specimens types 304, 316L, 304LN, 304NH, and 316NH stainless steels. Microstructure investigation revealed various degrees of stress corrosion cracking. SCC was severe in type 304, moderate in types 316L and 304LN, and very slight in types 304NH and 316NH. The electrochemical polarization curves showed an obvious second current peak for the sensitized alloys which indicated the existence of second phase in the structure and the presence of intergranular stress corrosion cracking. EPR test provided a rapid and efficient nondestructive testing method for showing passivity, degree of sensitization and determining IGSCC for stainless steels in seawater. A significant conclusion was obtained that austenitic stainless steels of high nitrogen content corrode at a much slower rate increase pitting resistance and offer an excellent resistance to stress corrosion cracking in seawater.

  19. Stress corrosion cracking susceptibility of selected materials for steam plant bolting applications

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, P.; Noga, J.O.; Ogundele, G.

    1996-12-01

    The incidence of alloy steel bolting failure in nuclear and fossil fired generating plants was discussed. The problem manifests itself in the form of intergranular stress corrosion cracking. A study was conducted to rank the susceptibility of three materials (Alloy AISI, type 4140, Alloy ASTM A564-92AXM 13 and Inconel 718) to stress corrosion cracking and to determine threshold stress intensity factors of currently used and alternate alloys in service environments typically encountered in steam generating utility plants. Although most alloy steel bolting failures have involved Cr-Mo, failures have also been reported for all the above mentioned materials. Attempts to minimize the occurrence of stress corrosion cracking have involved a ban on molybdenum disulphide, limiting bolt tightening torque and placing an upper limit on bolt hardness, and by correlation on tensile strength. Slow strain rate and wedge opening-loading specimen tests were used to evaluate commonly used and superior alternative bolting materials. Electrochemical polarization tests were also conducted. Threshold stresses in a H{sub 2}S environment were determined according to NACE standard TM-01-77. Results showed that, to a certain degree, all tested materials were susceptible to stress corrosion cracking. They ranked as follows from best to worst performance: (1) the Inconel 718, (2) alloy SM 13, and (3) alloy 4140. 9 refs., 20 tabs., 34 figs.

  20. Stress-corrosion behavior of aluminum-lithium alloys in aqueous salt environments

    Science.gov (United States)

    Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

    1984-01-01

    The stress corrosion susceptibility of two powder metallurgy (P/M) alloys, Al-Li-Cu and Al-Li-Cu-Mg; two mechanically attrited (M/A) alloys, Al-Li-Cu and Al-Li-Mg; and two wrought, ingot alloys, X-2020 and AA7475, are compared. Time-dependent fracture in an aqueous sodium chloride environment under alternate immersion condition was found to vary significantly between alloys. The stress corrosion behavior of the two powder metallurgy processed alloys was studied in detail under conditions of crack initiation, static crack growth, and fatigue crack growth. A variety of stress corrosion tests were performed including smooth surface, time-to-failure tests; potentiostatic tests on smooth surfaces exposed to constant applied strain rates; and fracture mechanics-type tests under static and cyclic loads. Both alloys show surface pitting and subsequent intergranular corrosion. Pitting is more severe in the magnesium-bearing alloy and is associated with stringer particles strung along the extrusion direction as a result of P/M processing.

  1. Stress-corrosion behavior of aluminum-lithium alloys in aqueous environments

    Science.gov (United States)

    Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

    1983-01-01

    The stress corrosion susceptibility of two powder metallurgy (P/M) alloys, Al-Li-Cu and Al-Li-Cu-Mg two mechanically attrited (M/A) alloys, Al-Li-Cu and Al-Li-Mg; and two wrought, ingot alloys, X-2020 and AA7475, are compared. Time-dependent fracture in an aqueous sodium chloride environment under alternate immersion condition was found to vary significantly between alloys. The stress corrosion behavior of the two powder metallurgy processed alloys was studied in detail under conditions of crack initiation, static crack growth, and fatigue crack growth. A variety of stress corrosion tests were performed including smooth surface, time-to-failure tests; potentiostatic tests on smooth surfaces exposed to constant applied strain rates; and fracture mechanics-type tests under static and cyclic loads. Both alloys show surface pitting and subsequent intergranular corrosion. Pitting is more severe in the magnesium-bearing alloy and is associated with stringer particles strung along the extrusion direction as a result of P/M processing.

  2. Corrosion Damage in Penetration Nozzle and Its Weldment of Reactor Pressure Vessel Head

    International Nuclear Information System (INIS)

    Lim, Yun Soo; Kim, Joung Soo; Kim, Hong Pyo; Hwang, Seong Sik; Yi, Young Sun; Kim, Dong Jin; Jung, Man Kyo

    2003-07-01

    The recent status on corrosion damage of reactor vessel head (RVH) penetration nozzles at primary water reactors (PWRs), including control rod drive mechanism (CRDM) and thermocouple nozzles, was investigated. The studies for primary water stress corrosion cracking (PWSCC) characteristics of Alloy 600 and Alloy 182/82 were reviewed and summarized in terms of the crack initiation and crack growth rate. The studies on the boric acid corrosion (BAC) of low alloy steels were also included in this report. PWSCC was found to be the main failure mechanism of RVH CRDM nozzles, which are constituted with Alloy 600 base metal and Alloy 182 weld filler materials. Alloy 600 and Alloy 182/82 are very susceptible to intergranular SCC in the PWR environments. The PWSCC crack initiation and growth features in the fusion zone of Alloy 182/82 were strongly dependant on solidification anisotropy during welding, test temperature, weld heat, mechanical loading, stress relief heat treatment, cold work and so on. BAC of low alloy steels is a wastage phenomenon due to general corrosion occurring on the over-all surface area of material. Systematic studies, concerned with structural integrity of RVH penetration nozzles as well as improvement of PWSCC resistance of nickel-based weld metals in the simulated PWR environment, are needed

  3. Effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels

    International Nuclear Information System (INIS)

    Kim, Jae Young; Park, Yong Soo; Kim, Young Sik

    1998-01-01

    This paper dealt with the effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels. The experimental alloys were made by vacuum induction melting and then hot rolled. The alloys were designed by controlling Cr eq /Ni eq ratio. Two alloys had austenitic phase and one alloy showed (austenite+ferrite) du-plex phase. High nitrogen addition in austenitic alloys stabilized the austenitic structure and then suppressed the formations of ferrite and α martensite, but martensite was formed in the case of large Cr eq /Ni eq ratio and low nitrogen addition. Pitting initiation site was grain boundary in austenitic alloys and was ferrite/austenite phase boundary in duplex alloy in the HCl solution. In sulfuric acids, austenitic alloys showed uniform corrosion, but ferrite phase was preferentially corroded in duplex alloy. The preferential dissolution seems to be related with the distribution of alloying elements between ferrite and austenite. Intergranular corrosion test showed that corrosion rate by immersion Huey test had a linear relation with degree of sensitization by EPR test

  4. Depassivation and repassivation of austenitic stainless steels. Consequences on stress corrosion cracking

    International Nuclear Information System (INIS)

    Helie, M.; Desjardins, D.; Puiggali, M.; Petit, M.C.

    1983-06-01

    The influence of strain rate and solution temperature on depassivation and repassivation processes, and the consequences on stress corrosion cracking phenomenon are presented. The tests are performed in concentrated magnesium chloride solutions at various boiling temperatures (160 0 C, 153 0 C, 140 0 C, 130 0 C, 125 0 C, 110 0 C, 102 0 C) to which potassium dichromate is added in some cases. The depassivation and repassivation of the tested wires are analysed in term of current-time curves at fixed potential. The wire is placed into a ''corrosion cell'' with the boiling chloride solution on a tensile testing machine. Tests at 153 0 C on 304L and 309L stainless steels show that competition between passivation and depassivation depends on applied strain rate: at low strain rates rupture is mainly due to mechanical stress, at high strain rates the wire shows track of corrosion and the rupture is ductile. Between the two, stress corrosion cracking presents a maximum and in this case the rupture is mainly brittle. Influence of temperature shows the existence of a transitional temperature 130 0 C for a 304L. The cracking velocity is 100 times higher above 130 0 C than below and the cracking mode is transgranular and mainly intergranular below 130 0 C. Addition of potassium dichromate modifies both electrochemical and mechanical properties; it is more difficult to obtain a frank depassivation and the repassivation rate is higher

  5. Corrosion of valve metals

    International Nuclear Information System (INIS)

    Draley, J.E.

    1976-01-01

    A general survey related to the corrosion of valve metals or film-forming metals. The way these metals corrode with some general examples is described. Valve metals form relatively perfect oxide films with little breakdown or leakage when anodized

  6. Corrosion in Electronics

    DEFF Research Database (Denmark)

    Ambat, Rajan; Gudla, Helene Virginie Conseil; Verdingovas, Vadimas

    2017-01-01

    Electronic control units, power modules, and consumer electronics are used today in a wide variety of varying climatic conditions. Varying external climatic conditions of temperature and humidity can cause an uncontrolled local climate inside the device enclosure. Uncontrolled humidity together...... and high density packing combined with the use of several materials, which can undergo electrochemical corrosion in the presence of water film formed due to humidity exposure and bias conditions on the PCBA surface. This article provides a short review of the corrosion reliability issues of electronics due...... to the use of electronics under varying humidity conditions. Important PCBA aspects, which are fundamental to the corrosion cell formation under humid conditions, are discussed. Effect of hygroscopic residues from the process and service and their role in assisting water film build up and corrosion...

  7. Microbiologically Influenced Corrosion

    Science.gov (United States)

    2009-01-01

    species grow as multicel- lular filaments called hyphae forming a mycelium, some fungal species also grow as single cells. Sexual and asexual...reinforced fluorinated 18 MICROBIOLOGICALLY INFLUENCED CORROSION polyimide composites due to hyphae penetration into resin interiors. The

  8. Carbon Dioxide Corrosion:

    DEFF Research Database (Denmark)

    Fosbøl, Philip Loldrup

    2008-01-01

    CO2 corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO2 corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system...... with the basic thermodynamics of electrolytes in chapter 2, the extension and general description of electrolyte mass transport in chapter 3, and the electrochemical kinetics of corrosion in chapter 4. A literature overview of CO2 corrosion is shown in chapter 5 and possible extensions of the models...... and validated against heat capacity data. The model is also fitted to experimental data produced and shown in chapter 8 for SLE in the Na2CO3-NaHCO3-MEG-H2O system. The application of the above model is shown in chapter 9. Here the thermodynamic correction factors are calculated. These show how the diffusion...

  9. BWR steel containment corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Tan, C.P.; Bagchi, G.

    1996-04-01

    The report describes regulatory actions taken after corrosion was discovered in the drywell at the Oyster Creek Plant and in the torus at the Nine Mile Point 1 Plant. The report describes the causes of corrosion, requirements for monitoring corrosion, and measures to mitigate the corrosive environment for the two plants. The report describes the issuances of generic letters and information notices either to collect information to determine whether the problem is generic or to alert the licensees of similar plants about the existence of such a problem. Implementation of measures to enhance the containment performance under severe accident conditions is discussed. A study by Brookhaven National Laboratory (BNL) of the performance of a degraded containment under severe accident conditions is summarized. The details of the BNL study are in the appendix to the report.

  10. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  11. First-principles study of the effects of halogen dopants on the properties of intergranular films in silicon nitride ceramics

    International Nuclear Information System (INIS)

    Painter, Gayle S.; Becher, Paul F.; Kleebe, H.-J.; Pezzotti, G.

    2002-01-01

    The nanoscale intergranular films that form in the sintering of ceramics often occur as adherent glassy phases separating the crystalline grains in the ceramic. Consequently, the properties of these films are often equal in importance to those of the constituent grains in determining the ceramic's properties. The measured characteristics of the silica-rich phase separating the crystalline grains in Si 3 N 4 and many other ceramics are so reproducible that SiO 2 has become a model system for studies of intergranular films (IGF's). Recently, the influence of fluorine and chlorine dopants in SiO 2 -rich IGF's in silicon nitride was precisely documented by experiment. Along with the expected similarities between the halogens, some dramatically contrasting effects were found. But the atomic-scale mechanisms distinguishing the effects F and Cl on IGF behavior have not been well understood. First-principles density functional calculations reported here provide a quantum-level description of how these dopant-host interactions affect the properties of IGF's, with specific modeling of F and Cl in the silica-rich IGF in silicon nitride. Calculations were carried out for the energetics, structural changes, and forces on the atoms making up a model cluster fragment of an SiO 2 intergranular film segment in silicon nitride with and without dopants. Results show that both anions participate in the breaking of bonds within the IGF, directly reducing the viscosity of the SiO 2 -rich film and promoting decohesion. Observed differences in the way fluorine and chlorine affect IGF behavior become understandable in terms of the relative stabilities of the halogens as they interact with Si atoms that have lost one if their oxygen bridges

  12. ZEISIG: Approximate calculation of the intergranular gas fraction and the intragranular gas driven swelling for SAS4A

    International Nuclear Information System (INIS)

    Vaeth, L.

    1993-02-01

    A simple model has been developed for estimating, under steady-state irradiation conditions and for operational transients, the fraction of intergranular gas residing in fast reactor fuel and the intragranular gas driven swelling. The total gas retention in the fuel, the grain size and the irradiation conditions (mainly time dependent temperatures) must be known. Use has been made of parts of the fission gas model contained in the code LAKU and of results calculated with this code. The routine (named ZEISIG) is intended for insertion into the fast reactor accident model SAS4A as an extension of its fission gas model for steady-state reactor operation. (orig.) [de

  13. Corrosion of beryllium

    International Nuclear Information System (INIS)

    Mueller, J.J.; Adolphson, D.R.

    1987-01-01

    The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

  14. Monitoring corrosion rates and localised corrosion in low conductivity water

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2006-01-01

    Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

  15. Corrosion and anticorrosion. Industrial practice

    International Nuclear Information System (INIS)

    Beranger, G.; Mazille, H.

    2002-01-01

    This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

  16. Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963); Corrosion de materiaux metalliques par l'hexafluorure d'uranium a haute temperature (1963)

    Energy Technology Data Exchange (ETDEWEB)

    Langlois, G [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1963-07-01

    The corrosion of the following metals or alloys by UF{sub 6}: nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [French] La corrosion par l'UF{sub 6} des metaux ou alliages suivants: lickel, monel, inconel, or, platine, acier inoxydable, est etudiee dans le un domaine de temperature compris entre 300 et 1000 deg. C. La methode d'essai, destinee a eviter le chauffage de l'enceinte contenant le fluide corrosif a temperature elevee, consiste a utiliser des eprouvettes filiformes, echauffees par effet Joule, le reste de l'appareillage etant maintenu a une temperature proche de l'ambiance. Cette technique permet en outre de determiner en continu la penetration de la corrosion, par mesure de la resistance electrique de l'eprouvette, au moyen d'un pont double de Thomson. Une serie d'essais comparatifs, assez sommaires, montre que l'acier inoxydable, les metaux precieux et l'inconel sont attaques beaucoup

  17. Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963); Corrosion de materiaux metalliques par l'hexafluorure d'uranium a haute temperature (1963)

    Energy Technology Data Exchange (ETDEWEB)

    Langlois, G. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1963-07-01

    The corrosion of the following metals or alloys by UF{sub 6}: nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [French] La corrosion par l'UF{sub 6} des metaux ou alliages suivants: lickel, monel, inconel, or, platine, acier inoxydable, est etudiee dans le un domaine de temperature compris entre 300 et 1000 deg. C. La methode d'essai, destinee a eviter le chauffage de l'enceinte contenant le fluide corrosif a temperature elevee, consiste a utiliser des eprouvettes filiformes, echauffees par effet Joule, le reste de l'appareillage etant maintenu a une temperature proche de l'ambiance. Cette technique permet en outre de determiner en continu la penetration de la corrosion, par mesure de la resistance electrique de l'eprouvette, au moyen d'un pont double de Thomson. Une serie d'essais comparatifs, assez sommaires, montre que l'acier inoxydable, les metaux

  18. Modeling the initiation of Primary Water Stress Corrosion Cracking in nickel base alloys 182 and 82 of Pressurized Water Reactors

    International Nuclear Information System (INIS)

    Wehbi, Mickael

    2014-01-01

    Nickel base welds are widely used to assemble components of the primary circuit of Pressurized Water Reactors (PWR) plants. International experience shows an increasing number of Stress Corrosion Cracks (SCC) in nickel base welds 182 and 82 which motivates the development of models predicting the time to SCC initiation for these materials. SCC involves several parameters such as materials, mechanics or environment interacting together. The goal of this study is to have a better understanding of the physical mechanisms occurring at grains boundaries involved in SCC. In-situ tensile test carried out on oxidized alloy 182 evidenced dispersion in the susceptibility to corrosion of grain boundaries. Moreover, the correlation between oxidation and cracking coupled with micro-mechanical simulations on synthetic polycrystalline aggregate, allowed to propose a cracking criterion of oxidized grain boundaries which is defined by both critical oxidation depth and local stress level. Due to the key role of intergranular oxidation in SCC and since significant dispersion is observed between grain boundaries, oxidation tests were performed on alloys 182 and 82 in order to model the intergranular oxidation kinetics as a function of chromium carbides precipitation, temperature and dissolved hydrogen content. The model allows statistical analyses and is embedded in a local initiation model. In this model, SCC initiation is defined by the cracking of the intergranular oxide and is followed by slow and fast crack growth until the crack depth reaches a given value. Simplifying assumptions were necessary to identify laws used in the SCC model. However, these laws will be useful to determine experimental conditions of future investigations carried out to improve the calibration used parameters. (author)

  19. Simulation of Intergranular Ductile Cracking in β Titanium Alloys Based on a Micro-Mechanical Damage Model.

    Science.gov (United States)

    Li, Huan; Li, Jinshan; Tang, Bin; Fan, Jiangkun; Yuan, Huang

    2017-10-30

    The intergranular crack propagation of the lamellar structure β titanium alloys is investigated by using a modified Gurson-type damage model. The representative microstructure of the lamellar alloy, which consists of the soft α phase layer surrounding the hard grain interiors, is generated based on an advanced Voronoi algorithm. Both the normal fracture due to void growth and the shear fracture associated with void shearing are considered for the grain boundary α layer. The individual phase properties are determined according to the experimental nanoindentation result and the macroscopic stress-strain curve from a uni-axial tensile test. The effects of the strain hardening exponent of the grain interiors and the void shearing mechanism of the grain boundary α layer on fracture toughness and the intergranular crack growth behavior are emphatically studied. The computational predictions indicate that fracture toughness can be increased with increasing the strain hardening ability of the grain interiors and void shearing can be deleterious to fracture toughness. Based on the current simulation technique, qualitative understanding of relationships between the individual phase features and the fracture toughness of the lamellar alloys can be obtained, which provides useful suggestions to the heat treatment process of the β titanium alloys.

  20. Evaluation of corrosive behavior of SAE 5155 by corrosion environment

    International Nuclear Information System (INIS)

    An, Jae Pil; Park, Keyung Dong

    2005-01-01

    In this study, the influence of shot peening and corrosive condition for corrosion property was investigated on immersed in 3.5% NaCl, 10% HNO 3 + 3% HF, 6% FeCl 3 . The immersion test was performed on two kinds of specimen. The immersion periods was performed 30days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated

  1. Effect of potential on the corrosion fatigue crack propagation of inconel 600 in 50% NaOH solution at 850C

    International Nuclear Information System (INIS)

    Misawa, Toshihei; Sugawara, Hideo; Harada, Tadashi

    1979-01-01

    A study has been made of corrosion fatigue crack growth for Inconel 600 solution-annealed at 1100 0 C for 0.5 h in 85 0 C 50% NaOH solution with a frequency of 1.1 cycle per minute. The effect of potential on the corrosion fatigue crack growth rate (da/dN) as a function of ΔK was examined and the fracture surfaces were observed. The results obtained are as follows: (1) The crack growth rate and the cracking mode were affected by the applied potentials in the anodic polarization curve. The value of da/dN was arranged in the following order of the observed potentials: secondary passive region > corrosion potential > primary active region > primary passive region. (2) Intergranular cracking took place at a secondary passive potential (-0.04 V vs SCE) which gave a maximum crack growth rate. Transgranular cracking with fatigue striations occurred at the other potentials. (3) The variation in current with the alternating loading was observed at the potentials where transgranular cracking occurred, whereas no appreciable correlation between current and cyclic loading was shown at a potential of -0.04 V where the intergranular mode cracking occurred. (4) It is pointed out to be helpful in studying the influence of applied potential on the accelerated rate of cracking at the crack tip by the ''crack-tip opening displacement'' estimated from the stress intensity, as the major mechanical condition. (author)

  2. Microbiologically induced corrosion

    International Nuclear Information System (INIS)

    Stein, A.A.

    1988-01-01

    Biological attack is a problem that can affect all metallic materials in a variety of environments and systems. In the power industry, corrosion studies have focused on condensers and service water systems where slime, barnacles, clams, and other macro-organisms are easily detected. Efforts have been made to eliminate the effect of these organisms through the use of chlorination, backflushing, organic coating, or thermal shock. The objective is to maintain component performance by eliminating biofouling and reducing metallic corrosion. Recently, corrosion of power plant components by micro-organisms (bacteria) has been identified even in very clean systems. A system's first exposure to microbiologically induced corrosion (MIC) occurs during its first exposure to an aqueous environment, such as during hydrotest or wet layup. Corrosion of buried pipelines by sulfate-reducing bacteria has been studied by the petrochemical industry for years. This paper discusses various methods of diagnosing, monitoring, and controlling MIC in a variety of systems, as well as indicates areas where further study is needed

  3. Corrosion failure analysis as related to prevention of corrosion failures

    International Nuclear Information System (INIS)

    Suss, H.

    1977-10-01

    The factors and conditions which have contributed to many of the corrosion related service failures are discussed based on a review of actual case histories. The anti-corrosion devices which developed as a result of these failure analyses are reviewed, and the method which must be adopted and used to take advantage of the available corrosion prevention techniques is discussed

  4. Hydrogen embrittlement and stress corrosion cracking in metals

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Suk; Cheong, Yong Mu; Im, Kyung Soo

    2004-10-15

    The objective of this report is to elucidate the mechanism for hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals. To this end, we investigate the common features between delayed hydride cracking (DHC) in zirconium alloys and HE in metals with no precipitation of hydrides including Fe base alloys, Nickel base alloys, Cu alloys and Al alloys. Surprisingly, as with the crack growth pattern for the DHC in zirconium alloy, the metals mentioned above show a discontinuous crack growth, striation lines and a strong dependence of yield strength when exposed to hydrogen internally and externally. This study, for the first time, analyzes the driving force for the HE in metals in viewpoints of Kim's DHC model that a driving force for the DHC in zirconium alloys is a supersaturated hydrogen concentration coming from a hysteresis of the terminal solid solubility of hydrogen, not by the stress gradient, As with the crack growing only along the hydride habit plane during the DHC in zirconium alloys, the metals exposed to hydrogen seem to have the crack growing by invoking the dislocation slip along the preferential planes as a result of some interactions of the dislocations with hydrogen. Therefore, it seems that the hydrogen plays a role in inducing the slip only on the preferential planes so as to cause a strain localization at the crack tip. Sulfur in metals is detrimental in causing a intergranular cracking due to a segregation of the hydrogens at the grain boundaries. In contrast, boron in excess of 500 ppm added to the Ni3Al intermetallic compound is found to be beneficial in suppressing the HE even though further details of the mechanism for the roles of boron and sulfur are required. Carbon, carbides precipitating semi-continuously along the grain boundaries and the CSL (coherent site lattice) boundaries is found to suppress the intergranular stress corrosion cracking (IGSCC) in Alloy 600. The higher the volume fraction of twin boundaries, the

  5. Hydrogen embrittlement and stress corrosion cracking in metals

    International Nuclear Information System (INIS)

    Kim, Young Suk; Cheong, Yong Mu; Im, Kyung Soo

    2004-10-01

    The objective of this report is to elucidate the mechanism for hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals. To this end, we investigate the common features between delayed hydride cracking (DHC) in zirconium alloys and HE in metals with no precipitation of hydrides including Fe base alloys, Nickel base alloys, Cu alloys and Al alloys. Surprisingly, as with the crack growth pattern for the DHC in zirconium alloy, the metals mentioned above show a discontinuous crack growth, striation lines and a strong dependence of yield strength when exposed to hydrogen internally and externally. This study, for the first time, analyzes the driving force for the HE in metals in viewpoints of Kim's DHC model that a driving force for the DHC in zirconium alloys is a supersaturated hydrogen concentration coming from a hysteresis of the terminal solid solubility of hydrogen, not by the stress gradient, As with the crack growing only along the hydride habit plane during the DHC in zirconium alloys, the metals exposed to hydrogen seem to have the crack growing by invoking the dislocation slip along the preferential planes as a result of some interactions of the dislocations with hydrogen. Therefore, it seems that the hydrogen plays a role in inducing the slip only on the preferential planes so as to cause a strain localization at the crack tip. Sulfur in metals is detrimental in causing a intergranular cracking due to a segregation of the hydrogens at the grain boundaries. In contrast, boron in excess of 500 ppm added to the Ni3Al intermetallic compound is found to be beneficial in suppressing the HE even though further details of the mechanism for the roles of boron and sulfur are required. Carbon, carbides precipitating semi-continuously along the grain boundaries and the CSL (coherent site lattice) boundaries is found to suppress the intergranular stress corrosion cracking (IGSCC) in Alloy 600. The higher the volume fraction of twin boundaries, the more

  6. Corrosion testing facilities in India

    International Nuclear Information System (INIS)

    Viswanathan, R.; Subramanian, Venu

    1981-01-01

    Major types of corrosion tests, establishment of specifications on corrosion testing and scope of their application in practice are briefly described. Important organizations in the world which publish specifications/standards are listed. Indian organizations which undertake corrosion testing and test facilities available at them are also listed. Finally in an appendix, a comprehensive list of specifications relevant to corrosion testing is given. It is arranged under the headings: environmental testing, humidity tests, salt spray/fog tests, immersion tests, specification corrosion phenomena, (tests) with respect to special corrosion media, (tests) with respect to specific corrosion prevention methods, and specific corrosion tests using electrical and electrochemical methods (principles). Each entry in the list furnishes information about: nature of the test, standard number, and its specific application. (M.G.B.)

  7. Acid corrosion inhibitor

    Energy Technology Data Exchange (ETDEWEB)

    Chen, N G

    1964-04-28

    An acid corrosion inhibitor is prepared by a 2-stage vacuum evaporation of effluents obtained from the ammonia columns of the coking oven plant. The effluent, leaving a scrubber in which the phenols are removed at a temperature of 98$C, passes through a quartz filter and flows into a heated chamber in which it is used for preheating a solution circulating through a vacuum unit, maintaining the temperature of the solution at 55$ to 60$C. The effluent enters a large tank in which it is boiled at 55$ to 60$C under 635 to 640 mm Hg pressure. Double evaporation of this solution yields a very effective acid corrosion inhibitor. Its corrosion-preventing effect is 97.9% compared with 90.1% for thiourea and 88.5% for urotropin under identical conditions.

  8. Plastics for corrosion inhibition

    CERN Document Server

    Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

    2005-01-01

    The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

  9. Corrosion Monitoring System

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Russ Braunling

    2004-10-31

    The Corrosion Monitoring System (CMS) program developed and demonstrated a continuously on-line system that provides real-time corrosion information. The program focused on detecting pitting corrosion in its early stages. A new invention called the Intelligent Ultrasonic Probe (IUP) was patented on the program. The IUP uses ultrasonic guided waves to detect small defects and a Synthetic Aperture Focusing Technique (SAFT) algorithm to provide an image of the pits. Testing of the CMS demonstrated the capability to detect pits with dimensionality in the sub-millimeter range. The CMS was tested in both the laboratory and in a pulp and paper industrial plant. The system is capable of monitoring the plant from a remote location using the internet.

  10. Stochastic theory of fatigue corrosion

    Science.gov (United States)

    Hu, Haiyun

    1999-10-01

    A stochastic theory of corrosion has been constructed. The stochastic equations are described giving the transportation corrosion rate and fluctuation corrosion coefficient. In addition the pit diameter distribution function, the average pit diameter and the most probable pit diameter including other related empirical formula have been derived. In order to clarify the effect of stress range on the initiation and growth behaviour of pitting corrosion, round smooth specimen were tested under cyclic loading in 3.5% NaCl solution.

  11. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi [Wading River, NY

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  12. Rhenium corrosion in chloride melts

    International Nuclear Information System (INIS)

    Stepanov, A.D.; Shkol'nikov, S.N.; Vetyukov, M.M.

    1989-01-01

    The results investigating rhenium corrosion in chloride melts containing sodium, potassium and chromium ions by a gravimetry potentials in argon atmosphere in a sealing quarth cell are described. Rhenium corrosion is shown to be rather considerable in melts containing CrCl 2 . The value of corrosion rate depending on temperature is determined

  13. Accelerated cyclic corrosion tests

    Directory of Open Access Journals (Sweden)

    Prošek T.

    2016-06-01

    Full Text Available Accelerated corrosion testing is indispensable for material selection, quality control and both initial and residual life time prediction for bare and painted metallic, polymeric, adhesive and other materials in atmospheric exposure conditions. The best known Neutral Salt Spray (NSS test provides unrealistic conditions and poor correlation to exposures in atmosphere. Modern cyclic accelerated corrosion tests include intermittent salt spray, wet and dry phases and eventually other technical phases. They are able to predict the material performance in service more correctly as documented on several examples. The use of NSS should thus be restricted for quality control.

  14. Achievments of corrosion science and corrosion protection technology

    International Nuclear Information System (INIS)

    Fontana, M.; Stehjl, R.

    1985-01-01

    Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

  15. Hot corrosion behavior of Ni-Cr-W-C alloys in impure helium gas

    International Nuclear Information System (INIS)

    Ohmura, Taizo; Sahira, Kensho; Sakonooka, Akihiko; Yonezawa, Noboru

    1976-01-01

    Influence of the minor alloy constituents such as Al, Mn and Si on the hot corrosion behavior of Ni-20Cr-20W-0.07C alloy was studied in 99.995% helium gas at 1000 0 C, comparing with that behavior of commercial Ni-base superalloys (Hastelloy X and Inconel 617). The low oxidizing potential in the impure helium gas usually causes selective oxidation of these elements and the growth of oxide whiskers on the surface of specimen at elevated temperature. The intergranular attack was caused by selective oxidation of Al, Si and Mn. The spalling of oxide film was restrained by addition of Mn and Si, providing tough spinel type oxide film on the surface and 'Keyes' on the oxide-matrix interface respectively. The amount and the morphology of the oxide whiskers depended on Si and Mn content. More than 0.29% of Si content without Mn always caused the growth of rather thinner whiskers with smooth surface, and the whiskers analyzed by electron diffraction patterns and EPMA to be Cr 2 O 3 containing Si. Mn addition changed the whiskers to thicker ones of spinel type oxide (MnCr 2 O 1 ) with rough surface. On the basis of these results, the optimum content of Al, Mn and Si to minimize the growth of whiskers, the intergranular attack and the spalling of oxide film was discussed. (auth.)

  16. Hot corrosion behavior of Ni-Cr-W-C alloys in impure He gas

    International Nuclear Information System (INIS)

    Ohmura, Taizo; Sahira, Kensho; Sakonooka, Akihiko; Yonezawa, Noboru

    1977-01-01

    Influence of the minor alloy constituents such as Al, Mn and Si on the hot corrosion behavior of Ni-20Cr-20W-0.07C alloy was studied in 99.995%He gas at 1,000 0 C, in comparison with the behavior of commercial Ni-base superalloys (Hastelloy X and Inconel 617). The low oxidizing potential in the impure He gas usually causes selective oxidation of the elements described above and the growth of oxide whiskers on the surface of specimen at elevated temperatures. The intergranular attack was caused by selective oxidation of Al, Si and Mn. The spalling of oxide film was restrained by additions of Mn and Si, providing tough spinel type oxide film on the surface and 'keys' on the oxide-matrix interface respectively. The amount and morphology of the oxide whiskers depended on Si and Mn contents. Si of more than 0.29% without Mn always caused the growth of rather thinner whiskers with smooth surface, and the whiskers analyzed by electron diffraction patterns and EPMA to be Cr 2 O 3 containing Si. Mn addition changes the whiskers to thicker ones of spinel type oxide (MnCr 2 O 4 ) with rough surface. On the basis of these results, the optimum contents of Al, Mn and Si to minimize the growth of whiskers, the intergranular attack, and the spalling of oxide film were discussed. (auth.)

  17. Corrosion of Alloys 600 ampersand 900 in acidified sulfate and chloride solutions

    International Nuclear Information System (INIS)

    Cullen, W.H.; Partridge, M.J.; Paine, J.P.N.

    1993-01-01

    A program is being performed currently: (1) to better quantify the susceptibility of Alloy 600 and 690 steam generator (SG) tubing materials to intergranular attack (IGA) and intergranular stress corrosion cracking (IGSCC) in acid solutions of the types that could concentrate in steam generator crevices, and (2) to establish the effectiveness of various remedial measures achieved through chemical additions to the secondary side coolant. The main test method is the exposure of stressed C-rings and expanded capsules of SG tubing to acid chloride and sulfate environments of various pH levels, temperatures, and applied potentials. Following these exposures, crack lengths are measured on metallographic cross-sections of the C-rings, and wastage rates calculated from weight loss, surface area and time. Test solutions are based on varying concentrations of sulfate and chloride species, with other contaminants added to some tests. The temperature dependence of the pH of the acidified solutions is calculated using the EPRI-developed MULTEQ computer program. High-temperature pH levels range from values of 2.5 to 7.6 at 315 degrees C, which is the nominal test temperature. Various accelerating and inhibiting factors (pH, temperature, solution composition and concentration, and applied electrochemical potential) are being evaluated

  18. Assessment of the interaction of variables in the intergranular stress corrosion crack growth rate behavior of Alloys 600, 82, and 182

    International Nuclear Information System (INIS)

    Paraventi, D.J.; Moshier, W.C.

    2007-01-01

    SCC testing of Alloy 600 and its weld metals has demonstrated that temperature, stress intensity factor (K), dissolved hydrogen, and yield strength all play a role on crack growth in deaerated, hydrogenated water. Typically, each variable has been modeled independently. However, some of these variables interact, which can affect crack growth predictions. In particular, testing has demonstrated several important interactions, including final annealing temperature and K, cold work and dissolved hydrogen, and orientation and cold work. The annealing temperature influences the K dependence of Alloy 600, with lower temperature anneals decreasing the influence of stress on growth. The response to cold work varies as a function of processing method and orientation, with crack growth in the processing direction having a stronger yield strength dependence than crack growth perpendicular to the processing direction. The effect of hydrogen has been found to be related to electrochemical potential, with the most susceptible condition occurring near the Ni/NiO phase transition. However, cold worked Alloy 600 maintains the peak susceptibility at low hydrogen conditions. (author)

  19. Effects of cyclic tensile loading on stress corrosion cracking susceptibility for sensitized Type 304 stainless steel in 290 C high purity water

    International Nuclear Information System (INIS)

    Takaku, H.; Tokiwai, M.; Hirano, H.

    1979-01-01

    The effects of load waveform on intergranular stress corrosion cracking (IGSCC) susceptibility have been examined for sensitized Type 304 stainless steels in a 290 C high purity water loop. Concerning the strain rate in the trapezoidal stress waveform, it was found that IGSCC susceptibility was higher for smaller values of the strain rate. It was also shown that IGSCC susceptibility became higher when the holding time at the upper stress was prolonged, and when the upper stress was high. The occurrence of IGSCC for sensitized Type 304 stainless steel became easy due to the application of cyclic tensile stress in 290 C high purity water

  20. Intergranular aspects of the oxidation of austenitic stainless steels by water vapor at 6000C

    International Nuclear Information System (INIS)

    Hersubeno, J.B. de la S.

    1982-06-01

    This work deals with the corrosion of 17 Cr-13 Ni stainless steel poly- and bicrystals by steam at 600 0 C. For studying the reactions kinetics, several methods were used: discontinuous and continuous (thermobalance) gravimetric techniques, metallography on sections and analysis of the oxides layers (electronic microprobe and radiocrystallography). The main results are the following: - after an ''induction'' period of variable duration, the oxidation kinetics is roughly parabolic. The constants Ksub(p) of the parabolic laws (between 2 and 4x10 -2 μm 2 h -1 for the oxides layers thickness) as well as the induction durations (between 5 and 50 hours) depend on the orientation of crystalline faces exposed to the steam; - oxidation proceeds by formation of an iron, chromium and nickel spinel layer in contact with the alloy and of an external magnetite layer. The spinel layer nearly fills the space left by alloy regression; - the grains boundaries are subject to penetrations or thickness reductions of the spinel layer. This phenomena are strongly related to grains misorientations; for symetrical tilt bicrystals of [001] axis, the boundaries with low (8 0 , 15 0 ) and (67 0 ) misorientations are the most deeply oxidized [fr

  1. Corrosion resistant cemented carbide

    International Nuclear Information System (INIS)

    Hong, J.

    1990-01-01

    This paper describes a corrosion resistant cemented carbide composite. It comprises: a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of the grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase. The cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein the metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide. The metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, the effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tine and combinations thereof

  2. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  3. Corrosion in seawater systems

    International Nuclear Information System (INIS)

    Henrikson, S.

    1988-01-01

    Highly alloyed stainless steels have been exposed to natural chlorinated and chlorine-free seawater at 35 deg. C. Simulated tube-tubesheet joints, weld joints and galvanic couples with titanium, 90/10 CuNi and NiAl bronze were tested and evaluated for corrosion. The corrosion rates of various anode materials - zinc, aluminium and soft iron - were also determined. Finally the risk of hydrogen embrittlement of tubes of ferritic stainless steels and titanium as a consequence of cathodic protection was studied. An attempt was also made to explain the cracking mechanism of the ferritic steels by means of transmission electron microscopy. One important conclusion of the project is that chlorinated seawater is considerably more corrosive to stainless steels than chlorine-free water, whereas chlorination reduces the rate of galvanic corrosion of copper materials coupled to stainless steels. Hydrogen embrittlement of ferritic stainless steels and titanium as a consequence of cathodic protection of carbon steel or cast iron in the same structure can be avoided by strict potentiostatic control of the applied potential. (author)

  4. Corrosion resistant composite materials

    International Nuclear Information System (INIS)

    Ul'yanin, E.A.

    1986-01-01

    Foundations for corrosion-resistant composite materials design are considered with account of components compatibility. Fibrous and lamellar composites with metal matrix, dispersion-hardened steels and alloys, refractory metal carbides-, borides-, nitrides-, silicides-based composites are described. Cermet compositions and fields of their application, such as protective coatings for operation in agressive media at high temperatures, are presented

  5. The role of surface preparation in corrosion protection of copper with nanometer-thick ALD alumina coatings

    Energy Technology Data Exchange (ETDEWEB)

    Mirhashemihaghighi, Shadi; Światowska, Jolanta [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Maurice, Vincent, E-mail: vincent.maurice@chimie-paristech.fr [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Seyeux, Antoine; Klein, Lorena H. [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Salmi, Emma; Ritala, Mikko [Laboratory of Inorganic Chemistry, Department of Chemistry, University of Helsinki, P.O. Box 55, FIN-00014 Helsinki (Finland); Marcus, Philippe [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France)

    2016-11-30

    Highlights: • 10–50 nm thick alumina coatings were grown on copper by atomic layer deposition. • Surface smoothening by substrate annealing was studied as pre-deposition treatment. • Corrosion protection is promoted by pre-treatment for 10 nm but not for thicker films. • Local adhesion failure is assigned to the stresses accumulated in the thicker films. • Surface smoothening decreases the interfacial strength bearing the film stresses. - Abstract: Surface smoothening by substrate annealing was studied as a pre-treatment for improving the corrosion protection provided to copper by 10, 20 and 50 nm thick alumina coatings deposited by atomic layer deposition. The interplay between substrate surface state and deposited film thickness for controlling the corrosion protection provided by ultrathin barrier films is demonstrated. Pre-annealing at 750 °C heals out the dispersed surface heterogeneities left by electropolishing and reduces the surface roughness to less than 2 nm independently of the deposited film thickness. For 10 nm coatings, substrate surface smoothening promotes the corrosion resistance. However, for 20 and 50 nm coatings, it is detrimental to the corrosion protection due to local detachment of the deposited films. The weaker adherence of the thicker coatings is assigned to the stresses accumulated in the films with increasing deposited thickness. Healing out the local heterogeneities on the substrate surface diminishes the interfacial strength that is bearing the stresses of the deposited films, thereby increasing adhesion failure for the thicker films. Pitting corrosion occurs at the local sites of adhesion failure. Intergranular corrosion occurs at the initially well coated substrate grain boundaries because of the growth of a more defective and permeable coating at grain boundaries.

  6. Stress corrosion cracking of iron-nickel-chromium alloys in primary circuit environment of PWR-type reactors

    International Nuclear Information System (INIS)

    Boursier, Jean-Marie

    1993-01-01

    Stress corrosion cracking of Alloy 600 steam generator tubing is a great concern for pressurized water reactors. The mechanism that controls intergranular stress corrosion cracking of Alloy 600 in primary water (lithiated-borated water) has yet to be clearly identified. A study of stress corrosion cracking behaviour, which can identify the main parameters that control the cracking phenomenon, was so necessary to understand the stress corrosion cracking process. Constant extension rate tests, and constant load tests have evidenced that Alloy 600 stress corrosion cracking involves firstly an initiation period, then a slow propagation stage with crack less than 50 to 80 micrometers, and finally a rapid propagation stage leading to failure. The influence of mechanical parameters have shown the next points: - superficial strain hardening and cold work have a strong effect of stress corrosion cracking resistance (decrease of initiation time and increase of crack growth rate), - strain rate was the most suitable parameter for describing the different stage of propagation. The creep behaviour of alloy 600 has shown an increase of creep rate in primary water compared to air, which implies a local interaction plasticity/corrosion. An assessment of the durations of the initiation and the propagation stages was attempted for the whole uniaxial tensile tests, using the macroscopic strain rate: - the initiation time is less than 100 hours and seems to be an electrochemical process, - the durations of the propagation stage are strongly dependent on the strain rate. The behaviour in high primary water temperature of Alloys 690 and 800, which replace Alloy 600, was studied to appraise their margin, and validate their choice. Then the last chapter has to objective to evaluate the crack tip strain rate, in order to better describe the evolution of the different stages of cracking. (author) [fr

  7. Redox conditions effect on flow accelerated corrosion: Influence of hydrazine and oxygen

    Energy Technology Data Exchange (ETDEWEB)

    Bouvier, O. de [EDF, R and D Div., Moret sur Loing (France); Bouchacourt, M. [EDF, Engineering and Service Div., Villeurbanne (France); Fruzzetti, K. [EPRI, Science and Technology Div., Palo Alto, CA (United States)

    2002-07-01

    Flow accelerated corrosion (FAC) of carbon steels has been studied world-wide for more than twenty years and is now fairly well understood. The influence of several parameters like water chemistry (i.e. pH and oxygen content), temperature, hydrodynamic or mass transfer conditions (i.e. flow velocity, geometry, steam quality..) and steel composition on the corrosion kinetics has been demonstrated both theoretically and experimentally. However, the effect of a reducing environment and variable redox conditions have not yet been fully explored. It's well known that a reducing environment is effective in increasing the resistance of steam generator tubing to intergranular attack / stress corrosion cracking (IGA/SCC) and pitting. In that way, secondary water chemistry specifications have been modified from low hydrazine to high hydrazine chemistry in the steam-water circuit. Nevertheless, increasing hydrazine levels up to 200 {mu}g/kg could have a detrimental effect by potentially enhancing the FAC process. Moreover, in order to have a complete understanding of the possible impact of the water chemistry environment it is also important to consider the impact of redox conditions during shutdowns (cold and/or hot shutdowns) and start up periods when aerated water injections are made to maintain a constant water level in the Steam Generators from the auxiliary feedwater circuit. Therefore, a common EDF and EPRI R and D effort has been recently carried out to study the effects of hydrazine and oxygen on FAC. The results are presented as follows. (authors)

  8. Makeup water system performance and impact on PWR steam generator corrosion

    International Nuclear Information System (INIS)

    Bell, M.J.; Sawocha, S.G.; Smith, L.A.

    1984-01-01

    The object of this EPRI-funded project was to assess the possible relation of pressurized water reactor (PWR) steam generator corrosion at fresh water sites to makeup water impurity ingress. Makeup water system design, operation and performance reviews were based on site visits, plant design documents, performance records and grab sample analyses. Design features were assessed in terms of their effect on makeup system performance. Attempts were made to correlate the makeup plant source water, system design characteristics, and typical makeup water qualities to steam generator corrosion observations, particularly intergranular attack (IGA). Direct correlations were not made since many variables are involved in the corrosion process and in the case of IGA, the variables have not been clearly established. However, the study did demonstrate that makeup systems can be a significant source of contaminants that are suspected to lead to both IGA and denting. Additionally, it was noted that typical makeup system performance with respect to organic removal was not good. The role of organics in steam generator damage has not been quantified and may deserve further study

  9. Manufacturing method for intragranular stress corrosion cracking-induced test specimen for stainless steel pipeline

    International Nuclear Information System (INIS)

    Futagawa, Kiyoshi.

    1994-01-01

    In a manufacturing step for intragranular stress corrosion cracking-induced for stainless steel pipelines, pipe are abutted against with each other and welded, and a heat affected portion is applied with a sensitizing heat treatment. Further, a crevice jig is attached near the heat affected portion at the inner surface of the pipe and kept in a chlorine ion added water under high temperature and high pressure at a predetermined period of time. If tap water is used instead of purified water for C.P.T. test in a step of forming sample of IGSCC (intergranular stress corrosion cracking), since the chlorine ion concentration in the tap water is relatively high, TGSCC (intragranular stress corrosion crackings caused in all of the samples. A heat input and an interlayer temperature are determined for the material of stainless pipe having a carbon content of more than 0.05% so that the welding residual stress on the inner surface is applied as tension. The condition for the heat treatment is determined as, for example, 500degC x 24hr, and the samples are kept under water at high temperature and high pressure applied with chlorine ions for 500 to 200hours. As a result, since samples of TGSCC can be formed by utilizing the manufacturing step for IGSCC, there is no requirement for providing devices for applying environmental factors separately. (N.H.)

  10. Stress Corrosion Cracking of Zircaloy-4 in Halide Solutions: Effect of Temperature

    Directory of Open Access Journals (Sweden)

    Farina S.B.

    2002-01-01

    Full Text Available Zircaloy-4 was found to be susceptible to stress corrosion cracking in 1 M NaCl, 1 M KBr and 1 M KI aqueous solutions at potentials above the pitting potential. In all the solutions tested crack propagation was initially intergranular and then changed to transgranular. The effect of strain rate and temperature on the SCC propagation was investigated. An increase in the strain rate was found to lead to an increase in the crack propagation rate. The crack propagation rate increases in the three solutions tested as the temperatures increases between 20 and 90 °C. The Surface-Mobility SCC mechanism accounts for the observation made in the present work, and the activation energy predicted in iodide solutions is similar to that found in the literature.

  11. Evaluation of stress-corrosion cracking of sensitized 304SS in low-temperature borated water

    International Nuclear Information System (INIS)

    Jones, R.H.; Johnson, A.B. Jr.; Bruemmer, S.M.

    1981-05-01

    Intergranular stress corrosion cracking has been observed in constant extension rate tests, CERT and constant load tests of 304SS tested at 32 0 C in borated water plus 15 ppM C1 - . Evidence of IGSCC was obtained in CERT tests of welded pipe samples only when the original inner diameter surface was intact and with 15 ppM C1 - added to the borated water while IGSCC occurred in a furnace sensitized pipe sample after 500 h at a constant stress of 340 MPa in borated water containing 15 ppM C1 - . These results indicate that surface features associated with weld preparation grinding contributed to the susceptibility of sensitized 304SS to IGSCC in low temperature borated water; however, the constant load test indicates that such surface defects are not necessary for IGSCC in low temperature borated water

  12. Effect of thermal stabilization on the low-temperature stress-corrosion cracking of Inconel 600

    International Nuclear Information System (INIS)

    Bandy, R.; van Rooyen, D.

    1983-01-01

    The propensity to low-temperature stress-corrosion cracking (SCC) of thermally stabilized Inconel 600 in sulfur-bearing environments has been investigated using U-bends and slow-strain-rate testing. The results have been compared with those of sensitized Inconel 600. The potential dependence of crack-propagation rate has been established in a single test by using several U-bends held at different potentials, by choosing an appropriate electrical circuitry. The difference in SCC susceptibility of the sensitized and stabilized materials is discussed in terms of the grain-boundary chromium depletion and resulting intergranular attack in boiling ferric sulfate-sulfuric acid tests, and electrochemical potentiokinetic reactivation (EPR) tests. 10 figures

  13. Oxygen-induced intergranular fracture of the nickel-base alloy IN718 during mechanical loading at high temperatures

    Directory of Open Access Journals (Sweden)

    Krupp Ulrich

    2004-01-01

    Full Text Available There is a transition in the mechanical-failure behavior of nickel-base superalloys from ductile transgranular crack propagation to time-dependent intergranular fracture when the temperature exceeds about 600 °C. This transition is due to oxygen diffusion into the stress field ahead of the crack tip sufficient to cause brittle decohesion of the grain boundaries. Since very high cracking rates were observed during fixed-displacement loading of IN718, it is not very likely that grain boundary oxidation governs the grain-boundary-separation process, as has been proposed in several studies on the fatigue-damage behavior of the nickel-base superalloy IN718. Further studies on bicrystal and thermomechanically processed specimens of IN718 have shown that this kind of brittle fracture, which has been termed "dynamic embrittlement", depends strongly on the structure of the grain boundaries.

  14. Influence of competition between intragranular dislocation nucleation and intergranular slip transfer on mechanical properties of ultrafine-grained metals

    International Nuclear Information System (INIS)

    Tsuru, Tomohito; Kaji, Yoshiyuki; Aoyagi, Yoshiteru; Shimokawa, Tomotsugu

    2013-01-01

    Huge-scale atomistic simulations of shear deformation tests to the aluminum polycrystalline thin film containing the Frank-Read source are performed to elucidate the relationship between the inter- and intragranular plastic deformation processes and the mechanical properties of ultrafine-grained metals. Two-types of polycrystalline models, which consist of several grain boundaries reproducing easy and hard slip transfer, respectively, are prepared to investigate the effect of grain boundary on flow stress. While the first plastic deformation occurs by the dislocation bow-out motion within the grain region for both models, the subsequent plastic deformation is strongly influenced by the resistance of the slip transfer by dislocation transmission through grain boundaries. The influence of the competition between the intragranular dislocation nucleation and intergranular slip transfer on the material strength is considered. The nanostructured material's strength depending on local defect structures associated with grain size and dislocation source length is assessed quantitatively. (author)

  15. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  16. Extended Hall-Petch Relationships for Yield, Cleavage and Intergranular Fracture Strengths of bcc Steel and Its Deformation and Fracture Behaviors

    Science.gov (United States)

    Heo, N. H.; Heo, Y.-U.; Kwon, S. K.; Kim, N. J.; Kim, S.-J.; Lee, H.-C.

    2018-03-01

    Extended Hall-Petch relationships for yield ( σy ), cleavage ( σ_{cl} ) and intergranular fracture ( σ_{ig} ) strengths of pure iron have been established through the direct calculation of the proportional constant (k) and the estimation of the friction stress (σ0 ) . The magnitude orders of k and σ0 are generally ky causes the high work hardening rate.

  17. Corrosion potential analysis system

    Science.gov (United States)

    Kiefer, Karl F.

    1998-03-01

    Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

  18. Evaluation of the cracking by stress corrosion in nuclear reactor environments type BWR

    International Nuclear Information System (INIS)

    Arganis J, C. R.

    2010-01-01

    The stress corrosion cracking susceptibility was studied in sensitized, solution annealed 304 steel, and in 304-L welded with a heat treatment that simulated the radiation induced segregation, by the slow strain rate test technique, in a similar environment of a boiling water reactor (BWR), 288 C, 8 MPa, low conductivity and a electrochemical corrosion potential near 200 mV. vs. standard hydrogen electrode (She). The electrochemical noise technique was used for the detection of the initiation and propagation of the cracking. The steels were characterized by metallographic studies with optical and scanning electronic microscopy and by the electrochemical potentiodynamic reactivation of single loop and double loop. In all the cases, the steels present delta ferrite. The slow strain rate tests showed that the 304 steel in the solution annealed condition is susceptible to transgranular stress corrosion cracking (TGSCC), such as in a normalized condition showed granulated. In the sensitized condition the steel showed intergranular stress corrosion cracking, followed by a transition to TGSCC. The electrochemical noise time series showed that is possible associated different time sequences to different modes of cracking and that is possible detect sequentially cracking events, it is means, one after other, supported by the fractographic studies by scanning electron microscopy. The parameter that can distinguish between the different modes of cracking is the re passivation rate, obtained by the current decay rate -n- in the current transients. This is due that the re passivation rate is a function of the microstructure and the sensitization. Other statistic parameters like the localized index, Kurtosis, Skew, produce results that are related with mixed corrosion. (Author)

  19. Effect of clear bands on intergranular stresses and IASCC early damage - 04002

    International Nuclear Information System (INIS)

    Sauzay, M.; Ould Moussa, M.; Diawara, B.; Lebreau, F.

    2016-01-01

    Slip localization is a common feature in post-irradiated metallic poly-crystals undergoing tensile straining. This effect takes place for instance in the form of thin slip bands called channels or clear bands, formed after the local vanishing of irradiation defects induced interactions with gliding dislocations. Channel impingement towards grain boundaries (GBs) should induce local stress concentrations along GBs, in the quasi-elastic surrounding matrix. It has been shown extensively that this trigger GB crack initiation. Grain boundary fracture is simulated using a double criterion based on both critical normal stress and fracture energy as deduced from atomistic computations of GB fracture. The critical stress is deduced from the fracture energy using the universal-binding-energy relationship (UBER). In the case of brittle fracture, the fracture energy is defined as the two fresh free surface energy values minus the GB energy. In relationship with the more complex topic of irradiation induced stress corrosion cracking (IASCC) occurring in-service conditions, the influence of irradiation dose, strain rate and irradiation creep is discussed. Due to the complex loading history highlighted by structural finite element analysis, strain peaks may induce the formation of clear bands or twin bands. The study of the effect of irradiation creep on the relaxation of the induced GB stress fields shows clearly that the relaxation requires many months due to the linear irradiation creep law. Such durations allows GB oxidation mechanisms to occur leading to a weakening of the GB fracture parameters in the vicinity of the free surfaces. This short paper is followed by the slides of the presentation

  20. Tensile stress corrosion cracking of type 304 stainless steel irradiated to very high dose

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H. M.; Ruther, W. E.; Strain, R. V.; Shack, W. J.

    2001-09-01

    Certain safety-related core internal structural components of light water reactors, usually fabricated from Type 304 or 316 austenitic stainless steels (SSs), accumulate very high levels of irradiation damage (20--100 displacement per atom or dpa) by the end of life. The data bases and mechanistic understanding of, the degradation of such highly irradiated components, however, are not well established. A key question is the nature of irradiation-assisted intergranular cracking at very high dose, i.e., is it purely mechanical failure or is it stress-commotion cracking? In this work, hot-cell tests and microstructural characterization were performed on Type 304 SS from the hexagonal fuel can of the decommissioned EBR-11 reactor after irradiation to {approximately}50 dpa at {approximately}370 C. Slow-strain-rate tensile tests were conducted at 289 C in air and in water at several levels of electrochemical potential (ECP), and microstructural characteristics were analyzed by scanning and transmission electron microcopies. The material deformed significantly by twinning and exhibited surprisingly high ductility in air, but was susceptible to severe intergranular stress corrosion cracking (IGSCC) at high ECP. Low levels of dissolved O and ECP were effective in suppressing the susceptibility of the heavily irradiated material to IGSCC, indicating that the stress corrosion process associated with irradiation-induced grain-boundary Cr depletion, rather than purely mechanical separation of grain boundaries, plays the dominant role. However, although IGSCC was suppressed, the material was susceptible to dislocation channeling at low ECP, and this susceptibility led to poor work-hardening capability and low ductility.

  1. Application of hydrogen water chemistry to moderate corrosive circumstances around the reactor pressure vessel bottom of boiling water reactors

    International Nuclear Information System (INIS)

    Uchida, Shunsuke; Ibe, Eishi; Nakata, Kiyatomo; Fuse, Motomasa; Ohsumi, Katsumi; Takashima, Yoshie

    1995-01-01

    Many efforts to preserve the structural integrity of major piping, components, and structures in a boiling water reactor (BWR) primary cooling system have been directed toward avoiding intergranular stress corrosion cracking (IGSCC). Application of hydrogen water chemistry (HWC) to moderate corrosive circumstances is a promising approach to preserve the structural integrity during extended lifetimes of BWRs. The benefits of HWC application are (a) avoiding the occurrence of IGSCC on structural materials around the bottom of the crack growth rate, even if microcracks are present on the structural materials. Several disadvantage caused by HWC are evaluated to develop suitable countermeasures prior to HWC application. The advantages and disadvantages of HWC are quantitatively evaluated base on both BWR plant data and laboratory data shown in unclassified publications. Their trade-offs are discussed, and suitable applications of HWC are described. It is concluded that an optimal amount of Hydrogen injected into the feedwater can moderate corrosive circumstances, in the region to be preserved, without serious disadvantages. The conclusions have been drawn by combining experimental and theoretical results. Experiments in BWR plants -- e.g., direct measurements of electrochemical corrosion potential and crack growth rate at the RPV bottom -- are planned that would collect data to support the theoretical considerations

  2. The Effect of Heat Treatment on the Sensitized Corrosion of the 5383-H116 Al-Mg Alloy

    Directory of Open Access Journals (Sweden)

    Ying-Kai Lin

    2017-03-01

    Full Text Available In this study, the effects of heat treatment and sensitized corrosion on the 5383-H116 Al-Mg alloy were investigated for temperatures ranging from 100 to 450 °C. The results show that the heat treatment temperature is the main factor that causes changes to the microstructure and mechanical strength of the 5383-H116 Al-Mg alloy, inducing β-phase (Al3Mg2 precipitation in the form of a continuous layer along the grain boundaries. Intergranular corrosion was caused by the β-phase of the grain boundary precipitation, and the corrosion susceptibility of the recrystallized structure was significantly higher than the corrosion susceptibility of the recovered structure. According to the conductivity values detected, β-phase precipitation can enhance the 5383-H116 Al-Mg alloy conductivity, with the response due to structural dislocation density being higher than that due to the recrystallized structure. As such, the β-phase precipitation after sensitization is more significant than the β-phase precipitation prior to the sensitization, such that after sensitization, the conductivity rises to a significantly higher level than that exhibited by the recrystallization structure.

  3. Pitting and Stress Corrosion Cracking Susceptibility of Nanostructured Al-Mg Alloys in Natural and Artificial Environments

    Science.gov (United States)

    Sharma, Mala M.; Ziemian, Constance W.

    2008-12-01

    The stress corrosion cracking (SCC) behavior of two developmental nanocrystalline 5083 alloys with varied composition and processing conditions was studied. The results were compared to a commercial aluminum AA 5083 (H111) alloy. The pitting densities, size and depths, and residual tensile strengths were measured after alternate immersion in artificial seawater and atmospheric exposure under different loading conditions. Optical and scanning electron microscopy (SEM) with EDX was used to analyze the fracture surfaces of failed specimen after removal at selected intervals and tensile testing. One of the nanostructured Al-Mg alloys exhibited significantly superior pitting resistance when compared to conventional microstructured AA 5083. Under conditions where pitting corrosion showed up as local tunnels toward phase inclusions, transgranular cracking was observed, whereas under conditions when pitting corrosion evolved along grain boundaries, intergranular cracking inside the pit was observed. Pit initiation resistance of the nano alloys appears to be better than that of the conventional alloys. However, long-term pit propagation is a concern and warrants further study. The objective of this investigation was to obtain information regarding the role that ultra-fine microstructures play in their degradation in marine environments and to provide insight into the corrosion mechanisms and damage processes of these alloys.

  4. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  5. Stress corrosion and corrosion fatigue crack growth monitoring in metals

    International Nuclear Information System (INIS)

    Senadheera, T.; Shipilov, S.A.

    2003-01-01

    Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

  6. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  7. Corrosion control for low-cost reliability

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    This conference was held September 19-24, 1993 in Houston, Texas to provide a forum for exchange of state-of-the-art information on corrosion. Topics of interest focus on the following: atmospheric corrosion; chemical process industry corrosion; high temperature corrosion; and corrosion of plant materials. Individual papers have been processed separately for inclusion in the appropriate data bases

  8. CHECWORKS integrated software for corrosion control

    International Nuclear Information System (INIS)

    Schefski, C.; Pietralik; Hazelton, T.

    1997-01-01

    CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC, also called erosion-corrosion and flow-assisted corrosion) concerns, is expanding to include other systems and other aspects of corrosion control in CANDU reactors. This paper will outline CHECWORKS applications at various CANDU stations and further plans for CHECWORKS to become a code for comprehensive corrosion control management. (author)

  9. Tensile and stress corrosion cracking properties of type 304 stainless steel irradiated to a very high dose

    International Nuclear Information System (INIS)

    Chung, H.M.; Strain, R.V.; Shack, W.J.

    2001-01-01

    Certain safety-related core internal structural components of light water reactors, usually fabricated from Type 304 or 316 austenitic stainless steels (SSs), accumulate very high levels of irradiation damage (20-100 displacement per atom or dpa) by the end of life. Our databases and mechanistic understanding of the degradation of such highly irradiated components, however, are not well established. A key question is the nature of irradiation-assisted intergranular cracking at very high doses, i.e. is it purely mechanical failure or is it stress-corrosion cracking? In this work, hot-cell tests and microstructural characterization were performed on Type 304 SS from the hexagonal fuel can of the decommissioned EBR-II reactor after irradiation to ∼50 dpa at ∼370 deg. C. Slow-strain-rate tensile tests were conducted at 289 degree sign C in air and in water at several levels of electrochemical potential (ECP), and microstructural characteristics were analyzed by scanning and transmission electron microscopies. The material deformed significantly by twinning and exhibited surprisingly high ductility in air, but was susceptible to severe intergranular stress corrosion cracking (IGSCC) at high ECP. Low levels of dissolved O and ECP were effective in suppressing the susceptibility of the heavily irradiated material to IGSCC, indicating that the stress corrosion process associated with irradiation-induced grain-boundary Cr depletion, rather than purely mechanical separation of grain boundaries, plays the dominant role. However, although IGSCC was suppressed, the material was susceptible to dislocation channeling at a low ECP, and this susceptibility led to a poor work-hardening capability and low ductility

  10. Evaluation of the effect of Ni-P coating on the corrosion resistance of the aluminium 7075 T6 alloy

    Directory of Open Access Journals (Sweden)

    Gil, L.

    2008-02-01

    Full Text Available The aluminum alloy 7075-T6 is a structural alloy widely used for aeronautical applications due to its high relationship between mechanical resistance and weight. Depending upon the environmental conditions, many types of corrosion mechanisms such as intergranular, exfoliation, have been found to occur in aircraft structural aluminum alloys. A significant advance in order to improve the behavior of this alloy is related to the application of the autocatalytic Ni-P coating which confers an excellent corrosion resistance coupled with both reduced erosive wear and higher hardness. The purpose of this work was to investigate the effect of the application of a Ni-P coating on the corrosion resistance of an aluminum 7075-T6 alloy. The results obtained indicated that the application of the Ni-P coatings diminishes the susceptibility to pitting and makes the aluminum 7075 T6 alloy immune to the exfoliation corrosion attack.

    La aleación de aluminio 7075-T6 es una aleación estructural ampliamente utilizada para aplicaciones aeronáuticas, debido a su alta relación entre resistencia mecánica y peso. Dependiendo de las condiciones ambientales, algunos mecanismos de corrosion tales como intergranular, exfoliacion, picadura y crevice se ha encontrado que ocurren en estructuras de aviones de aleaciones de aluminio. Un avance siginificativo para mejorar el comportamiento de esta aleación es la aplicación de recubrimientos autocatalíticos de Ni-P, los cuales confieren una excelente resistencia a la corrosión acoplado con una reducción del desgaste erosivo y un aumento de la dureza. El propósito de este trabajo fue investigar el efecto de la aplicación de un recubrimiento de Ni-P sobre la resistencia a la corrosión de una aleación de aluminio 7075-T6. Los resultados obtenidos indican que la aplicación del recubrimiento de Ni-P disminuye la susceptibilidad a la picadura y hace a la aleación de aluminio 7075 T6, prácticamente inmune al ataque

  11. Anti-Corrosion Coating

    Science.gov (United States)

    1986-01-01

    SuperSpan RM 8000 is an anti-corrosion coating which effectively counteracts acid degradation, abrasive wear, and cracking in power industry facilities. It was developed by RM Industrial Products Company, Inc. with NERAC assistance. It had previously been necessary to shut down plants to repair or replace corroded duct-work in coal burning utilities. NASA-developed technology was especially useful in areas relating to thermoconductivity of carbon steel and the bonding characteristics of polymers. The product has sold well.

  12. Corrosion in power engineering

    International Nuclear Information System (INIS)

    1988-03-01

    The proceedings contain the full texts of 25 papers of which 10 fall under the INIS Subject Scope. They concern the problems of corrosion in WWER type nuclear power plants. The topics include structural materials and equipment of the primary and the secondary circuits of nuclear power plants, components used in disposal of spent nuclear fuel, sodium valves for fast reactors and basic study of the properties of materials used in nuclear power. (Z.M.). 12 figs., 6 tabs., 46 refs

  13. Air corrosion in storing

    International Nuclear Information System (INIS)

    Mazaudier, F.; Feron, D.; Baklouti, M.; Midoux, N.

    2001-01-01

    The air corrosiveness of a radioactive waste package has been estimated in a store inside which the environmental conditions are supposed to be rather close to the outside ones. It is expressed according to the ISO 9223 standard, from the humidification value and the amounts of sulfur dioxide and chlorine ions. A computer code has been perfected too; the thermal behaviour of the package can then been determined. (O.M.)

  14. Corrosion Protection of Aluminum

    Science.gov (United States)

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  15. Corrosion of beryllium oxide

    International Nuclear Information System (INIS)

    Elston, J.; Caillat, R.

    1958-01-01

    Data are reported on the volatilization rate of beryllium oxide in moist air depending on temperature and water vapour concentration. They are concerned with powder samples or sintered shapes of various densities. For sintered samples, the volatilization rate is very low under the following conditions: - temperature: 1300 deg. C, - water vapour concentration in moist air: 25 g/m 3 , - flow rate: 12 I/hour corresponding to a speed of 40 m/hour on the surface of the sample. For calcinated powders (1300 deg. C), grain growth has been observed under a stream of moist air at 1100 deg. C. For instance, grain size changes from 0,5 to at least 2 microns after 500 hours of exposure at this temperature. Furthermore, results data are reported on corrosion of sintered beryllium oxide in pressurized water. At 250 deg. C, under a pressure of 40 kg/cm 2 water is very slightly corrosive; however, internal strains are revealed. Finally, some features on the corrosion in liquid sodium are exposed. (author) [fr

  16. Zircaloy-4 corrosion in PWR's

    International Nuclear Information System (INIS)

    Fyfitch, S.; Smalley, W.R.; Roberts, E.

    1985-01-01

    Zircaloy-4 waterside corrosion has been studied extensively in the nuclear industry for a number of years. Following the early crud-related corrosion failures in the Saxton test reactor, Westinghouse undertook numerous programs to minimize crud deposition on fuel rods in power reactors through primary coolant chemistry control. Modern plants today are operating with improved coolant chemistry guidelines, and crud deposition levels are very low in proportion to earlier experience. Zircaloy-4 corrosion under a variety of coolant chemistry, heat flux and exposure conditions has been studied extensively. Experience to date, even in relatively high coolant temperature plants, has indicated that -for both fuel cladding and structural components- Zircaloy-4 waterside corrosion performance has been excellent. Recognizing future industry trends, however, which will result in Zircaloy-4 being subjected to ever increasing corrosion duties, Westinghouse will continue accumulating Zircaloy-4 corrosion experience in large power plants. 13 refs.

  17. Nuclear corrosion science and engineering

    CERN Document Server

    2012-01-01

    Understanding corrosion mechanisms, the systems and materials they affect, and the methods necessary for accurately measuring their incidence is of critical importance to the nuclear industry for the safe, economic and competitive running of its plants. This book reviews the fundamentals of nuclear corrosion. Corrosion of nuclear materials, i.e. the interaction between these materials and their environments, is a major issue for plant safety as well as for operation and economic competitiveness. Understanding these corrosion mechanisms, the systems and materials they affect, and the methods to accurately measure their incidence is of critical importance to the nuclear industry. Combining assessment techniques and analytical models into this understanding allows operators to predict the service life of corrosion-affected nuclear plant materials, and to apply the most appropriate maintenance and mitigation options to ensure safe long term operation. This book critically reviews the fundamental corrosion mechani...

  18. Pipe Lines – External Corrosion

    Directory of Open Access Journals (Sweden)

    Dan Babor

    2008-01-01

    Full Text Available Two areas of corrosion occur in pipe lines: corrosion from the medium carried inside the pipes; corrosion attack upon the outside of the pipes (underground corrosion. Electrolytic processes are also involved in underground corrosion. Here the moisture content of the soil acts as an electrolyte, and the ions required to conduct the current are supplied by water-soluble salts (chlorides, sulfates, etc. present in the soil. The nature and amount of these soluble materials can vary within a wide range, which is seen from the varying electrical conductivity and pH (varies between 3 and 10. Therefore the characteristics of a soil will be an important factor in under-ground corrosion.

  19. Accelerated Stress-Corrosion Testing

    Science.gov (United States)

    1986-01-01

    Test procedures for accelerated stress-corrosion testing of high-strength aluminum alloys faster and provide more quantitative information than traditional pass/fail tests. Method uses data from tests on specimen sets exposed to corrosive environment at several levels of applied static tensile stress for selected exposure times then subsequently tensile tested to failure. Method potentially applicable to other degrading phenomena (such as fatigue, corrosion fatigue, fretting, wear, and creep) that promote development and growth of cracklike flaws within material.

  20. Corrosion of fuel assembly materials

    International Nuclear Information System (INIS)

    Noe, M.; Frejaville, G.; Beslu, P.

    1985-08-01

    Corrosion of zircaloy-4 is reviewed in relation with previsions of improvement in PWRs performance: higher fuel burnup; increase coolant temperature, implying nucleate boiling on the hot clad surfaces; increase duration of the cycle due to load-follow operation. Actual knowledge on corrosion rates, based partly on laboratory tests, is insufficient to insure that external clad corrosion will not constitute a limitation to these improvements. Therefore, additional testing within representative conditions is felt necessary [fr