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Sample records for integrated steam generator

  1. Steam-Generator Integrity Program/Steam-Generator Group Project

    International Nuclear Information System (INIS)

    1982-10-01

    The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

  2. Steam generator tube integrity program

    International Nuclear Information System (INIS)

    Dierks, D.R.; Shack, W.J.; Muscara, J.

    1996-01-01

    A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

  3. Status of steam generator tubing integrity at Jaslovske Bohunice NPP

    International Nuclear Information System (INIS)

    Cepcek, S.

    1997-01-01

    Steam generator represents one of the most important component of nuclear power plants. Especially, loss of tubing integrity of steam generators can lead to the primary coolant leak to secondary circuit and in worse cases to the unit shut down or to the PTS events occurrence. Therefore, to ensure the steam generator tubing integrity and the current knowledge about tube degradation propagation and development is of the highest importance. In this paper the present status of steam generator tubing integrity in operated NPP in Slovak Republic is presented

  4. Steam Generator Tube Integrity Program: Surry Steam Generator Project, Hanford site, Richland, Benton County, Washington: Environmental assessment

    International Nuclear Information System (INIS)

    1980-03-01

    The US Nuclear Regulatory Commission (NRC) has placed a Nuclear Regulatory Research Order with the Richland Operations Office of the US Department of Energy (DOE) for expanded investigations at the DOE Pacific Northwest Laboratory (PNL) related to defective pressurized water reactor (PWR) steam generator tubing. This program, the Steam Generator Tube Integrity (SGTI) program, is sponsored by the Metallurgy and Materials Research Branch of the NRC Division of Reactor Safety Research. This research and testing program includes an additional task requiring extensive investigation of a degraded, out-of-service steam generator from a commercial nuclear power plant. This comprehensive testing program on an out-of-service generator will provide NRC with timely and valuable information related to pressurized water reactor primary system integrity and degradation with time. This report presents the environmental assessment of the removal, transport, and testing of the steam generator along with decontamination/decommissioning plans

  5. Steam generator tube integrity program. Phase I report

    International Nuclear Information System (INIS)

    Alzheimer, J.M.; Clark, R.A.; Morris, C.J.; Vagins, M.

    1979-09-01

    The results are presented of the pressure tests performed as part of Phase I of the Steam Generator Tube Integrity (SGTI) program at Battelle Pacific Northwest Laboratory. These tests were performed to establish margin-to-failure predictions for mechanically defected Pressurized Water Reactor (PWR) steam generator tubing under operating and accident conditions. Defect geometries tested were selected because they simulate known or expected defects in PWR steam generators. These defect geometries are Electric Discharge Machining (EDM) slots, elliptical wastage, elliptical wastage plus through-wall slot, uniform thinning, denting, denting plus uniform thinning, and denting plus elliptical wastage. All defects were placed in tubing representative of that currently used in PWR steam generators

  6. Integrity Analysis of Damaged Steam Generator Tubes

    International Nuclear Information System (INIS)

    Stanic, D.

    1998-01-01

    Variety of degradation mechanisms affecting steam generator tubes makes steam generators as one of the critical components in the nuclear power plants. Depending of their nature, degradation mechanisms cause different types of damages. It requires performance of extensive integrity analysis in order to access various conditions of crack behavior under operating and accidental conditions. Development and application of advanced eddy current techniques for steam generator examination provide good characterization of found damages. Damage characteristics (shape, orientation and dimensions) may be defined and used for further evaluation of damage influence on tube integrity. In comparison with experimental and analytical methods, numerical methods are also efficient tools for integrity assessment. Application of finite element methods provides relatively simple modeling of different type of damages and simulation of various operating conditions. The stress and strain analysis may be performed for elastic and elasto-plastic state with good ability for visual presentation of results. Furthermore, the fracture mechanics parameters may be calculated. Results obtained by numerical analysis supplemented with experimental results are the base for definition of alternative plugging criteria which may significantly reduce the number of plugged tubes. (author)

  7. Strategy for assessment of WWER steam generator tube integrity. Report prepared within the framework of the coordinated research project on verification of WWER steam generator tube integrity

    International Nuclear Information System (INIS)

    2007-12-01

    Steam generator heat exchanger tube degradations happen in WWER Nuclear Power Plant (NPP). The situation varies from country to country and from NPP to NPP. More severe degradation is observed in WWER-1000 NPPs than in case of WWER-440s. The reasons for these differences could be, among others, differences in heat exchanger tube material (chemical composition, microstructure, residual stresses), in thermal and mechanical loadings, as well as differences in water chemistry. However, WWER steam generators had not been designed for eddy current testing which is the usual testing method in steam generators of western PWRs. Moreover, their supplier provided neither adequate methodology and criteria nor equipment for planning and implementing In-Service Inspection (ISI). Consequently, WWER steam generator ISI infrastructure was established with delay. Even today, there are still big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment (plugging criteria for defective tubes vary from 40 to 90% wall thickness degradation). Recognizing this situation, the WWER operating countries expressed their need for a joint effort to develop methodology to establish reasonable commonly accepted integrity assessment criteria for the heat exchanger tubes. The IAEA's programme related to steam generator life management is embedded into the systematic activity of its Technical Working Group on Life Management of Nuclear Power Plants (TWG-LMNPP). Under the advice of the TWG-LMNPP, an IAEA coordinated research project (CRP) on Verification of WWER Steam Generator Tube Integrity was launched in 2001. It was completed in 2005. Thirteen organizations involved in in-service inspection of steam generators in WWER operating countries participated: Croatia, Czech Republic, Finland, France, Hungary, Russian Federation, Slovakia, Spain, Ukraine, and the USA. The overall objective was to

  8. Steam generator tube integrity program: Phase II, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

    1988-08-01

    The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted.

  9. Steam generator tube integrity program: Phase II, Final report

    International Nuclear Information System (INIS)

    Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

    1988-08-01

    The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted

  10. Steam 80 steam generator instrumentation

    International Nuclear Information System (INIS)

    Carson, W.H.; Harris, H.H.

    1980-01-01

    This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

  11. Steam generator tube integrity requirements and operating experience in the United States

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    2009-01-01

    Steam generator tube integrity is important to the safe operation of pressurized-water reactors. For ensuring tube integrity, the U.S. Nuclear Regulatory Commission uses a regulatory framework that is largely performance based. This performance-based framework is supplemented with some prescriptive requirements. The framework recognizes that there are three combinations of tube materials and heat treatments currently used in the United States and that the operating experience depends, in part, on the type of material used. This paper summarizes the regulatory framework for ensuring steam generator tube integrity, it highlights the current status of steam generators, and it highlights some of the steam generator issues and challenges that exist in the United States. (author)

  12. Application of Integrated Neural Network Method to Fault Diagnosis of Nuclear Steam Generator

    International Nuclear Information System (INIS)

    Zhou Gang; Yang Li

    2009-01-01

    A new fault diagnosis method based on integrated neural networks for nuclear steam generator (SG) was proposed in view of the shortcoming of the conventional fault monitoring and diagnosis method. In the method, two neural networks (ANNs) were employed for the fault diagnosis of steam generator. A neural network, which was used for predicting the values of steam generator operation parameters, was taken as the dynamics model of steam generator. The principle of fault monitoring method using the neural network model is to detect the deviations between process signals measured from an operating steam generator and corresponding output signals from the neural network model of steam generator. When the deviation exceeds the limit set in advance, the abnormal event is thought to occur. The other neural network as a fault classifier conducts the fault classification of steam generator. So, the fault types of steam generator are given by the fault classifier. The clear information on steam generator faults was obtained by fusing the monitoring and diagnosis results of two neural networks. The simulation results indicate that employing integrated neural networks can improve the capacity of fault monitoring and diagnosis for the steam generator. (authors)

  13. ANL/CANTIA code for steam generator tube integrity assessment

    International Nuclear Information System (INIS)

    Revankar, S.T.; Wolf, B.; Majumdar, S.; Riznic, J.R.

    2009-01-01

    Steam generator (SG) tubes have an important safety role in CANDU type reactors and Pressurized Water Reactors (PWR) because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear plant. The SG tubes are susceptible to corrosion and damage. A failure of a single steam generator tube, or even a few tubes, would not be a serious safety-related event in a CANDU reactor. The leakage from a ruptured tube is within makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. A sufficient safety margin against tube rupture used to be the basis for a variety of maintenance strategies developed to maintain a suitable level of plant safety and reliability. Several through-wall flaws may remain in operation and potentially contribute to the total primary-to-secondary leak rate. Assessment of the conditional probabilities of tube failures, leak rates, and ultimately risk of exceeding licensing dose limits has been used for steam generator tube fitness-for-service assessment. The advantage of this type of analysis is that it avoids the excessive conservatism typically present in deterministic methodologies. However, it requires considerable effort and expense to develop all of the failure, leakage, probability of detection, and flaw growth distributions and models necessary to obtain meaningful results from a probabilistic model. The Canadian Nuclear Safety Commission (CNSC) recently developed the CANTIA methodology for probabilistic assessment of inspection strategies for steam generator tubes as a direct effect on the probability of tube failure and primary-to-secondary leak rate Recently Argonne National Laboratory has developed tube integrity and leak rate models under Integrated Steam Generator Tube Integrity Program (ISGTIP-2). These models have been incorporated in the ANL/CANTIA code. This paper presents the ANL

  14. Some aspects affecting fast reactor steam generator integrity considered from a utility viewpoint

    Energy Technology Data Exchange (ETDEWEB)

    Bolt, P R

    1975-07-01

    The important conditions affecting fast reactor steam generator integrity are discussed. In addition to the need for high integrity levels when the steam generator is first delivered to the power station site, the equally important aspect of demonstrating retention of continued high levels of integrity throughout the operating life of the station is described. The functional and related conditions that are believed important to the selection of a design type which can offer adequately high levels of integrity are given. Some of the data needs of a utility concerned with fast reactor S.G.U. design assessment are described, particular emphasis being given to areas believed to have a significant effect on steam generator reliability and integrity. (author)

  15. Design study on steam generator integration into the VVER reactor pressure vessel

    International Nuclear Information System (INIS)

    Hort, J.; Matal, O.

    2004-01-01

    The primary circuit of VVER (PWR) units is arranged into loops where the heat generated by the reactor is removed by means of main circulating pumps, loop pipelines and steam generators, all located outside the reactor pressure vessel. If the primary circuit and reactor core were integrated into one pressure vessel, as proposed, e.g., within the IRIS project (WEC), a LOCA situation would be limited by the reactor pressure vessel integrity only. The aim of this design study regarding the integration of the steam generator into the reactor pressure vessel was to identify the feasibility limits and some issues. Fuel elements and the reactor pressure vessel as used in the Temelin NPP were considered for the analysis. From among the variants analyzed, the variant with steam generators located above the core and vertically oriented circulating pumps at the RPV lower bottom seems to be very promising for future applications

  16. Design of SMART steam generator cassette

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Jang, M. H.

    2001-01-01

    Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

  17. Steam generators - problems and prognosis

    International Nuclear Information System (INIS)

    Tapping, R.L.

    1997-05-01

    Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

  18. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  19. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  20. WWER steam generator tube structural and leakage integrity

    International Nuclear Information System (INIS)

    Splichal, K.; Krhounek, Vl.; Otruba, J.; Ruscak, M.

    1998-01-01

    The integrity of heat exchange tubes may influence the lifetime of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirements are to assure very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evaluation and heat exchange tubes plugging. The stress corrosion cracking and pitting are the main corrosion damages of WWER heat exchange tubes and are initiated from the outer surface. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through wall cracks, oriented preferentially in the axial direction. The paper presents the leakage and plugging limits for WWER steam generators, which have been determined from leak tests and burst tests. The tubes with axial part-through and through-wall defects have been used. The permissible value of primary to secondary leak rate was evaluated with respect to permissible axial through-wall defect size of WWER 440 and 1000 steam generator tubes. Blocking of the tube cracks by corrosion product particles and other compounds reduces the primary to secondary leak rate. The plugging limits involve the following factors: permissible tube wall thickness which determine further operation of the tubes with defects and assures their integrity under operating conditions and permissible size of a through-wall crack which is sufficiently stable under normal and accident conditions in relation to the critical crack length. For the evaluation of burst test of heat exchange tubes with longitudinal through-wall defects the instability criterion has been used and the dependence of the normalised burst pressure on the normalised length of an axial through-wall defect has been determined. The validity of the criterion of instability for WWER tubes with through

  1. Steam Generator tube integrity -- US Nuclear Regulatory Commission perspective

    International Nuclear Information System (INIS)

    Murphy, E.L.; Sullivan, E.J.

    1997-01-01

    In the US, the current regulatory framework was developed in the 1970s when general wall thinning was the dominant degradation mechanism; and, as a result of changes in the forms of degradation being observed and improvements in inspection and tube repair technology, the regulatory framework needs to be updated. Operating experience indicates that the current U.S. requirements should be more stringent in some areas, while in other areas they are overly conservative. To date, this situation has been dealt with on a plant-specific basis in the US. However, the NRC staff is now developing a proposed steam generator rule as a generic framework for ensuring that the steam generator tubes are capable of performing their intended safety functions. This paper discusses the current U.S. regulatory framework for assuring steam generator (SG) tube integrity, the need to update this regulatory framework, the objectives of the new proposed rule, the US Nuclear Regulatory Commission (NRC) regulatory guide (RG) that will accompany the rule, how risk considerations affect the development of the new rule, and some outstanding issues relating to the rule that the NRC is still dealing with

  2. Evaluation of material integrity on electricity generator water steam cycles component (Main Steam Pipe)

    International Nuclear Information System (INIS)

    Sudardjo; Histori; Triyadi, Ari

    1998-01-01

    The evaluation of material integrity on electricity generator component has been done. That component was main steam pipe of Unit II Suralaya Coal Fired Power Plant. evaluation was done by replication technique. The damage was found are two porosity's, from two point samples of six points sample population. Based on cavity evaluation in steels, which proposed by Neubauer and Wedel that porosity's still at class A damage. For class A damage, its means no remedial action would be required until next major scheduled maintenance outage. That porosity's was grouped on isolated cavities and not need ti repair that main steam pipe component less than three year after replication test

  3. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D. R.; Majumdar, S.; Kupperman, D. S.; Bakhtiari, S.; Shack, W. J.

    2001-01-01

    Industry effects have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, SCC and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by plug or repair on detection, because current NDE techniques for characterization of flaws are not accurate enough to permit continued operation. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators

  4. Steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

  5. Circumferential cracking of steam generator tubes

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

  6. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D.R.; Majumdar, S.; Kupperman, D.S.; Bakhtiari, S.; Shack, W.J.

    2002-01-01

    Industry efforts have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, stress corrosions cracking (SCC) and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding, there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by 'plug or repair on detection' because current NDE techniques for characterization of flaws and the knowledge of SCC crack growth rates are not accurate enough to permit continued operation. Replacement generators with improved designs and materials have performed well to date, but previous experience with the appearance of some types of SCC in Alloy 600 after 10 years or more of operation and laboratory results suggest additional understanding of corrosion performance of these materials is needed. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators. (author)

  7. Regulation of ageing steam generators

    International Nuclear Information System (INIS)

    Jarman, B.L.; Grant, I.M.; Garg, R.

    1998-01-01

    Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

  8. Evaluation of steam generator U-tube integrity during PWR station blackout with secondary system depressurization

    International Nuclear Information System (INIS)

    Hidaka, Akihide; Asaka, Hideaki; Sugimoto, Jun; Ueno, Shingo; Yoshino, Takehito

    1999-12-01

    In PWR severe accidents such as station blackout, the integrity of steam generator U-tube would be threatened early at the transient among the pipes of primary system. This is due to the hot leg countercurrent natural circulation (CCNC) flow which delivers the decay heat of the core to the structures of primary system if the core temperature increases after the secondary system depressurization. From a view point of accident mitigation, this steam generator tube rupture (SGTR) is not preferable because it results in the direct release of primary coolant including fission products (FP) to the environment. Recent SCDAP/RELAP5 analyses by USNRC showed that the creep failure of pressurizer surge line which results in release of the coolant into containment would occur earlier than SGTR during the secondary system depressurization. However, the analyses did not consider the decay heat from deposited FP on the steam generator U-tube surface. In order to investigate the effect of decay heat on the steam generator U-tube integrity, the hot leg CCNC flow model used in the USNRC's calculation was, at first, validated through the analysis for JAERI's LSTF experiment. The CCNC model reproduced well the thermohydraulics observed in the LSTF experiment and thus the model is mostly reliable. An analytical study was then performed with SCDAP/RELAP5 for TMLB' sequence of Surry plant with and without secondary system depressurization. The decay heat from deposited FP was calculated by JAERI's FP aerosol behavior analysis code, ART. The ART analysis showed that relatively large amount of FPs may deposit on steam generator U-tube inlet mainly by thermophoresis. The SCDAP/RELAP5 analyses considering the FP decay heat predicted small safety margin for steam generator U-tube integrity during secondary system depressurization. Considering associated uncertainties in the analyses, the potential for SGTR cannot be ignored. Accordingly, this should be considered in the evaluation of merits

  9. Integrated Gasification SOFC Plant with a Steam Plant

    DEFF Research Database (Denmark)

    Rokni, Masoud; Pierobon, Leonardo

    2011-01-01

    A hybrid Solid Oxide Fuel Cell (SOFC) and Steam Turbine (ST) plant is integrated with a gasification plant. Wood chips are fed to the gasification plant to produce biogas and then this gas is fed into the anode side of a SOFC cycle to produce electricity and heat. The gases from the SOFC stacks...... enter into a burner to burn the rest of the fuel. The offgases after the burner are now used to generate steam in a Heat Recovery Steam Generator (HRSG). The generated steam is expanded in a ST to produce additional power. Thus a triple hybrid plant based on a gasification plant, a SOFC plant...... and a steam plant is presented and studied. The plant is called as IGSS (Integrated Gasification SOFC Steam plant). Different systems layouts are presented and investigated. Electrical efficiencies up to 56% are achieved which is considerably higher than the conventional integrated gasification combined...

  10. Failure analysis of retired steam generator tubings

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

    2005-04-15

    Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

  11. Operational control and maintenance integrity of typical and atypical coil tube steam generating systems

    Energy Technology Data Exchange (ETDEWEB)

    Beardwood, E.S.

    1999-07-01

    Coil tube steam generators are low water volume to boiler horsepower (bhp) rating, rapid steaming units which occupy substantially less space per boiler horsepower than equivalent conventional tire tube and water tube boilers. These units can be retrofitted into existing steam systems with relative ease and are more efficient than the generators they replace. During the early 1970's they became a popular choice for steam generation in commercial, institutional and light to medium industrial applications. Although these boiler designs do not require skilled or certified operators, an appreciation for a number of the operational conditions that result in lower unscheduled maintenance, increased reliability and availability cycles would be beneficial to facility owners, managers, and operators. Conditions which afford lower operating and maintenance costs will be discussed from a practical point of view. An overview of boiler design and operation is also included. Pitfalls are provided for operational and idle conditions. Water treatment application, as well as steam system operations not conducive to maintaining long term system integrity; with resolutions, will be addressed.

  12. NRC integrated program for the resolution of Unresolved Safety Issues A-3, A-4 and A-5 regarding steam generator tube integrity: Final report

    International Nuclear Information System (INIS)

    1988-09-01

    This report presents the results of the NRC integrated program for the resolution of Unresolved Safety Issues (USIs) A-3, A-4, and A-5 regarding steam generator tube integrity. A generic risk assessment is provided and indicates that risk from steam generator tube rupture (SGTR) events is not a significant contributor to total risk at a given site, nor to the total risk to which the general public is routinely exposed. This finding is considered to be indicative of the effectiveness of licensee programs and regulatory requirements for ensuring steam generator tube integrity in accordance with 10 CFR 50, Appendices A and B. This report also identifies a number of staff-recommended actions that the staff finds can further improve the effectiveness of licensee programs in ensuring the integrity of steam generator tubes and in mitigating the consequences of an SGTR. As part of the integrated program, the staff issued Generic Letter 85-02 encouraging licensees of pressurized water reactors (PWRs) to upgrade their programs, as necessary, to meet the intent of the staff-recommended actions; however, such actions do not constitute NRC requirements. In addition, this report describes a number of ongoing staff actions and studies involving steam generator issues which are being pursued to provide added assurance that risk from SGTR events will continue to be small. 146 refs., 5 figs., 11 tabs

  13. IAEA activities on steam generator life management

    International Nuclear Information System (INIS)

    Gueorguiev, B.; Lyssakov, V.; Trampus, P.

    2002-01-01

    The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

  14. Research program plan: steam generators

    International Nuclear Information System (INIS)

    Muscara, J.; Serpan, C.Z. Jr.

    1985-07-01

    This document presents a plan for research in Steam Generators to be performed by the Materials Engineering Branch, MEBR, Division of Engineering Technology, (EDET), Office of Nuclear Regulatory Research. It is one of four plans describing the ongoing research in the corresponding areas of MEBR activity. In order to answer the questions posed, the Steam Generator Program has been organized with the three elements of non-destructive examination; mechanical integrity testing; and corrosion, cleaning and decontamination

  15. Thermal-hydraulic study of integrated steam generator in PWR

    International Nuclear Information System (INIS)

    Osakabe, Masahiro

    1989-01-01

    One of the safety aspects of innovative reactor concepts is the integration of steam generators (SGs) into the reactor vessel in the case of the pressurized water reactor (PWR). All of the reactor system components including the pressurizer are within the reactor vessel in the SG integrated PWR. The simple heat transfer code was developed for the parametric study of the integrated SG. The code was compared to the once-through 19-tube SG experiment and the good agreement between the experimental results and the code predictions was obtained. The assessed code was used for the parametric study of the integrated once-through 16 m-straight-tube SG installed in the annular downcomer. The proposed integrated SG as a first attempt has approximately the same tube size and pitch as the present PWR and the SG primary and secondary sides in the present PWR is inverted in the integrated PWR. Based on the study, the reactor vessel size of the SG integrated PWR was calculated. (author)

  16. Integrated steam generation process and system for enhanced oil recovery

    Energy Technology Data Exchange (ETDEWEB)

    Betzer-Zilevitch, M. [Ex-Tar Technologies Inc., Calgary, AB (Canada)

    2010-07-01

    A method of producing steam for the extraction of heavy bitumens was presented. The direct contact steam generation (DCSG) method is used for the direct heat transfer between combustion gas and contaminated liquid phase water to generate steam. This paper presented details of experimental and field studies conducted to demonstrate the DCSG. Results of the study demonstrated that pressure and temperature are positively correlated. As pressure increases, the flow rate of the discharged mass decreases and the steam ratio decreases. As pressure increases, the condensate and distillate flow rates increases while water vapor losses in the non-condensable gases decrease. The study indicated that for a 10 bar pressurized system producing 9.6 mt per hour of 10,000 kpa steam and 9.6 mt per hour of distillate BFW, 70 percent of the combustion energy should be recovered to generate 10,000 kpa pressure steam for EOR. Combustion energy requirements were found to decrease when pressure decreases. 11 refs., 5 tabs., 8 figs.

  17. Performance Evaluation of a Printed Circuit Steam Generator for Integral Reactors: A Feasibility Test

    Energy Technology Data Exchange (ETDEWEB)

    Han, Hun Sik; Kang, Han-Ok; Yoon, Juhyeon; Kim, Young In; Kim, Keung Koo [KAERI, Daejeon (Korea, Republic of); Seo, Jang-won; Choi, Brain [Alfa Laval Korea Ltd., Daejeon (Korea, Republic of)

    2015-05-15

    SMART (System-integrated Modular Advanced ReacTor) is a small-sized integral type pressurized water reactor. It adopts advanced design features such as structural safety improvement, system simplification, and component modularization to achieve highly enhanced safety and improved economics. The design issues related to further safety enhancement and cost reduction have received significant attention to increase its competitiveness in the global small reactor market. For the cost reduction, it is important to design the reactor vessel as small as possible. Thus, it is necessary to reduce the volume of main components such as a steam generator. Its manufacturing processes of the chemical etching and diffusion bonding provide high effectiveness, high compactness, and inherent structural safety under high temperatures and high pressures. Thus, it is expected to be an alternative to the conventional shell and tube type steam generator in SMART. In this paper, simple thermal-hydraulic performance measurement of a small-scale printed circuit steam generator (PCSG) is conducted to investigate the feasibility of applying it to SMART. The simple thermal-hydraulic performance of the PCSG has been experimentally evaluated. A small-scale PCHE is employed to investigate the feasibility of operating it as a steam generator. The performance assessment reveals that the PCSG stably produces superheated steam, and the increased degree of superheat is obtained at lower water flow rate. However, the flow instability is increased with the decrease of the water flow rate. Thus, it is required to apply the orifice design into the cold side plate to suppress the density-wave oscillations. The pressure drops and heat transfer rates increase with the water flow rate.

  18. Steam generator tube integrity program: Annual report, August 1995--September 1996. Volume 2

    International Nuclear Information System (INIS)

    Diercks, D.R.; Bakhtiari, S.; Kasza, K.E.; Kupperman, D.S.; Majumdar, S.; Park, J.Y.; Shack, W.J.

    1998-02-01

    This report summarizes work performed by Argonne National Laboratory on the Steam Generator Tube Integrity Program from the inception of the program in August 1995 through September 1996. The program is divided into five tasks: (1) assessment of inspection reliability, (2) research on ISI (inservice-inspection) technology, (3) research on degradation modes and integrity, (4) tube removals from steam generators, and (5) program management. Under Task 1, progress is reported on the preparation of facilities and evaluation of nondestructive evaluation techniques for inspecting a mock-up steam generator for round-robin testing, the development of better ways to correlate failure pressure and leak rate with eddy current (EC) signals, the inspection of sleeved tubes, workshop and training activities, and the evaluation of emerging NDE technology. Results are reported in Task 2 on closed-form solutions and finite-element electromagnetic modeling of EC probe responses for various probe designs and flaw characteristics. In Task 3, facilities are being designed and built for the production of cracked tubes under aggressive and near-prototypical conditions and for the testing of flawed and unflawed tubes under normal operating, accident, and severe-accident conditions. Crack behavior and stability are also being modeled to provide guidance for test facility design, develop an improved understanding of the expected rupture behavior of tubes with circumferential cracks, and predict the behavior of flawed and unflawed tubes under severe accident conditions. Task 4 is concerned with the acquisition of tubes and tube sections from retired steam generators for use in the other research tasks. Progress on the acquisition of tubes from the Salem and McGuire 1 nuclear plants is reported

  19. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  20. Third international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    1995-01-01

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues

  1. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  2. Exergy Steam Drying and Energy Integration

    Energy Technology Data Exchange (ETDEWEB)

    Verma, Prem; Muenter, Claes (Exergy Engineering and Consulting, SE-417 55 Goeteborg (Sweden)). e-mail: verma@exergyse.com

    2008-10-15

    Exergy Steam Drying technology has existed for past 28 years and many new applications have been developed during this period. But during past few years the real benefits have been exploited in connection with bio-fuel production and energy integration. The steam dryer consists of a closed loop system, where the product is conveyed by superheated and pressurised carrier steam. The carrier steam is generated by the water vapours from the product being dried, and is indirectly superheated by another higher temperature energy source such as steam, flue gas, thermal oil etc. Besides the superior heat transfer advantages of using pressurised steam as a drying medium, the energy recovery is efficient and simple as the recovered energy (80-90%) is available in the form of steam. In some applications the product quality is significantly improved. Examples presented in this paper: Bio-Combine for pellets production: Through integration of the Exergy Steam Dryer for wood with a combined heat and power (CHP) plant, together with HP steam turbine, the excess carrier steam can be utilised for district heating and/or electrical power production in a condensing turbine. Bio-ethanol production: Both for first and second generation of ethanol can the Exergy process be integrated for treatment of raw material and by-products. Exergy Steam Dryer can dry the distillers dark grains and solubles (DDGS), wood, bagasse and lignin. Bio-diesel production: Oil containing seeds and fruits can be treated in order to improve both the quality of oil and animal feed protein, thus minimizing further oil processing costs and increasing the sales revenues. Sewage sludge as bio-mass: Municipal sewage sludge can be considered as a renewable bio-fuel. By drying and incineration, the combustion heat value of the sludge is sufficient for the drying process, generation of electrical energy and production of district heat. Keywords; Exergy, bio-fuel, bio-mass, pellets, bio-ethanol, biodiesel, bio

  3. Assessment of the integrity of degraded steam generator tube by the use of heterogeneous finite element method

    International Nuclear Information System (INIS)

    Duan, X.; Kozluk, M.; Pagan, S.; Mills, B.

    2006-01-01

    Steam generator tubes at Ontario Power Generation (OPG) have been experiencing a variety of degradations such as pitting, fretting wear, erosion-corrosion, thinning and denting. To assist with steam generator life cycle management, OPG has developed Fitness-For-Service Guidelines (FFSG) for steam generator tubes. The FFSG are intended to provide standard acceptance criteria and evaluation procedures for assessing the condition of steam generator tubes for structural integrity, operational leak rate, and consequential leakage during an upset or abnormal event. Based on inspection results in conjunction with representative, postulated distributions of flaws in the un-inspected tubes, the FFSG provide an acceptable method of satisfying the intent of CSA-N285.4 and justifying the continued operation of degraded steam generator tubes. Some non-mandatory empirical axial and circumferential flaw models are also provided in the FFSG for structural integrity assessments. The test data from the OPG Steam Generator Tube Test Program (SGTTP) showed that the FFSG axial flaw model is conservative for a wide range of defect morphologies. A defect-specific axial flaw model was proposed for lattice-bar fret defects in I800 tubes by utilizing the SGTTP database of extensive test results. A defect-specific flaw model for outer diameter (OD) pitting and inner diameter (ID) intergranular attack in Monel 400 tubes was also developed using the SGTTP test data. More tests have been scheduled to support the development of defect specific models for axial flaws (OD cracks or ID laps) in Monel 400 and to supplement the database for Monel 400 pits. This paper explores the use of simulated testing for use in developing defect specific flaw models to reduce the amount of expensive tests. The Heterogeneous Finite Element Model (HFEM) has been developed and successfully applied to predict the failure behaviour of ductile metals under various deformation modes, i.e. plane stress, plane strain and

  4. Safety Evaluation for IHTS Integrity due to the Steam Generator Sodium-Water Reaction Event in the PGSFR

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Sang-Jun; Lee, Kwi Lim; Ha, Kwi-Seok; Lee, Seung Won; Jeong, Taekyeong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    In this paper, the integrity of the IHTS and SG by the SWR event are evaluated using the SWAAMII code. A sodium has a chemical characteristics to rigorously react the water or steam and produce the high pressure waves and high temperature reaction heat. It has an excellent characteristics as a reactor coolant. But, there is an event to be considered in the sodium cooled fast reactor design. The Sodium-Water Reaction (SWR) event can be occurred by the water or steam leaks due to the break of the steam generator tubes. The propagated high pressure waves threathen the structural integrity of the affected Intermediate Heat Transport System (IHTS) and steam generator. If the IHTS pipes are failed, the sodium of the IHTS can be released to the containment building. To the peak pressure point of view, it is performed to evaluate the integrity of the major components due to the SWR event in the SG. The generated peak pressures due to the five SG tubes simultaneous break event are within the range of the design pressure for the SG, IHX and IHTS including the related pipes.

  5. HTGR steam generator development

    International Nuclear Information System (INIS)

    Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

    1976-01-01

    More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

  6. Steam generator life cycle management: Ontario Power Generation (OPG) experience

    International Nuclear Information System (INIS)

    Maruska, C.C.

    2002-01-01

    A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

  7. Proceedings of the CNRA/CSNI workshop on steam generator tube integrity in nuclear power plants

    International Nuclear Information System (INIS)

    Diercks, D.R.

    1997-02-01

    The objective of the workshop was to provide a working forum for the exchange of information by contributing experts on current issues related to PWR steam generator tube integrity. One hundred persons from 15 countries attended the workshop, including 36 from regulatory and nuclear policy agencies, 28 from research and development laboratories, 18 from nuclear vendors and consulting firms, and 18 from electrical utilities. The workshop opened with a plenary session; the first part of the session covered international steam generator regulatory practices and issues, featuring speakers from regulatory bodies in Belgium, France, Japan, Spain, and the US. In Part 2 of the plenary session, comprehensive technical overviews on steam generator tubing degradation, inspection, and integrity were presented by authorities in these fields from the US, France, and Belgium. Parallel working sessions on the second and third days of the workshop then developed findings and recommendations in the areas of (1) tubing degradation, (2) tubing inspection, (3) tubing integrity, (4) preventative and corrective measures, and (5) operational aspects and risk analysis. On the final day of the workshop, the working-session facilitators presented summaries of their sessions to the workshop attendees. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database

  8. Proceedings of the CNRA/CSNI workshop on steam generator tube integrity in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Diercks, D.R. [Argonne National Lab., IL (United States)

    1997-02-01

    The objective of the workshop was to provide a working forum for the exchange of information by contributing experts on current issues related to PWR steam generator tube integrity. One hundred persons from 15 countries attended the workshop, including 36 from regulatory and nuclear policy agencies, 28 from research and development laboratories, 18 from nuclear vendors and consulting firms, and 18 from electrical utilities. The workshop opened with a plenary session; the first part of the session covered international steam generator regulatory practices and issues, featuring speakers from regulatory bodies in Belgium, France, Japan, Spain, and the US. In Part 2 of the plenary session, comprehensive technical overviews on steam generator tubing degradation, inspection, and integrity were presented by authorities in these fields from the US, France, and Belgium. Parallel working sessions on the second and third days of the workshop then developed findings and recommendations in the areas of (1) tubing degradation, (2) tubing inspection, (3) tubing integrity, (4) preventative and corrective measures, and (5) operational aspects and risk analysis. On the final day of the workshop, the working-session facilitators presented summaries of their sessions to the workshop attendees. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database.

  9. Operating experiences with 1 MW steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Sano, A; Kanamori, A; Tsuchiya, T

    1975-07-01

    1 MW steam generator, which was planned as the first stage of steam generator development in Power Reactor and Nuclear Fuel Corp. (PNC) in Japan, is a single-unit, once-through, integrated shell and tube type with multi-helical coil tubes. It was completed in Oarai Engineering Center of PNC in March of 1971, and the various performance tests were carried out up to April, 1972. After the dismantle of the steam generator for structural inspection and material test, it was restored with some improvements. In this second 1 MW steam generator, small leak occurred twice during normal operation. After repairing the failure, the same kind of performance tests as the first steam generator were conducted in order to verify the thermal insulation effect of argon gas in downcomer zone from March to June, 1974. In this paper the above operating experiences were presented including the outline of some performance test results. (author)

  10. Digital simulation for nuclear once-through steam generators

    International Nuclear Information System (INIS)

    Chen, A.T.

    1976-01-01

    Mathematical models for calculating the dynamic response of the Oconee type once through steam generator (OTSG) and the integral economizer once through steam generator (IEOTSG) was developed and presented in this dissertation. Linear and nonlinear models of both steam generator types were formulated using the state variable, lumped parameter approach. Transient and frequency responses of system parameters were calculated for various perturbations from both the primary coolant side and the secondary side. Transients of key parameters, including primary outlet temperature, superheated steam outlet temperature, boiling length/subcooled length and steam pressure, were generated, compared and discussed for both steam generator types. Frequency responses of delta P/sub s//deltaT/sub pin/ of the linear OTSG model were validated by using the dynamic testing results obtained at the Oconee I nuclear power station. A sensitivity analysis in both the time and the frequency domains was performed. It was concluded that the mathematical and computer models developed in this dissertation for both the OTSG and the IEOTSG are suitable for overall plant performance evaluation and steam generator related component/system design analysis for nuclear plants using either type of steam generator

  11. Steam generator operating experience: Update for 1984-1986

    International Nuclear Information System (INIS)

    Frank, L.; Stokley, J.

    1988-06-01

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides updated inspection results reported in 1984, 1985, and 1986, and highlights both prevalent problem areas and advances in improved equipment test practices, preventive measures, repair techniques, and replacement procedures. It describes equipment design features of the three major suppliers and discusses 68 plants in detail. Steam generator degradation mechanisms include intergranular stress corrosion cracking, primary water stress corrosion cracking, pitting, intergranular attack, and vibration wear that effects tube integrity and causes leakage. Plugging, sleeving heat treatment, peening, chemical cleaning, and steam generator replacements are described and regulatory instruments and inspection guidelines for nondestructive evaluations and girth weld cracking are discusses. The report concludes that although degradation mechanisms are generally understood, the elimination of unscheduled plant shutdowns and costly repairs resulting from leaking tubes has not been achieved. Highlights of steam generator research and unresolved safety issues are discussed. 21 refs., 8 tabs

  12. Main results of assessing integrity of RNPP-3 steam generator heat exchange tubes in accident management

    International Nuclear Information System (INIS)

    Shugajlo, Al-j P.; Mustafin, M.A.; Shugajlo, Al-r P.; Ryzhov, D.I.; Zhabin, O.I.

    2017-01-01

    Tubes integrity evaluation under accident conditions considering drain of SG and current technical state of steam exchange tubes is an important question regarding SG long-term operation and improvement of accident management strategy.The main investigation results prepared for heat exchange surface of RNPP-3 steam generator are presented in this research aimed at assessing integrity of heat exchange tubes under accident conditions, which lead to full or partial drain of heat exchange surface, in particular during station blackout.

  13. Darlington steam generator life assurance program

    International Nuclear Information System (INIS)

    Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

    1995-01-01

    The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

  14. Safety provisions for steam generator in Mochovce nuclear power plant. BO CI 04 Integrity of primary collectors of VVER 440 steam generators

    International Nuclear Information System (INIS)

    Cikryt, F.; Bednarek, L.; Matocha, K.; Vejvoda, S.

    1997-01-01

    This paper dealt with the identification of possible damaging mechanism of the collector of the WWER 440 steam generator, cracking of primary collectors, corrosion damage of the protective coat of the primary collector circumferential weld, cracking of breathing space in the region of blinding effect by corrosion and strain, leaking of disassembling joint of the primary collector lid and with the integrity of heat exchanging tubes

  15. Comparison of Heat Transfer Fluid and Direct Steam Generation technologies for Integrated Solar Combined Cycles

    International Nuclear Information System (INIS)

    Rovira, Antonio; Montes, María José; Varela, Fernando; Gil, Mónica

    2013-01-01

    At present time and in the medium term, Solar Thermal Power Plants are going to share scenario with conventional energy generation technologies, like fossil and nuclear. In such a context, Integrated Solar Combined Cycles (ISCCs) may be an interesting choice since integrated designs may lead to a very efficient use of the solar and fossil resources. In this work, different ISCC configurations including a solar field based on parabolic trough collectors and working with the so-called Heat Transfer Fluid (HTF) and Direct Steam Generation (DSG) technologies are compared. For each technology, four layouts have been studied: one in which solar heat is used to evaporate part of the high pressure steam of a bottoming Rankine cycle with two pressure levels, another that incorporates a preheating section to the previous layout, the third one that includes superheating instead of preheating and the last one including both preheating and superheating in addition to the evaporation. The analysis is made with the aim of finding out which of the different layouts reaches the best performance. For that purpose, three types of comparisons have been performed. The first one assesses the benefits of including a solar steam production fixed at 50 MW th . The second one compares the configurations with a standardised solar field size instead of a fixed solar steam production. Finally, the last one consists on an even more homogeneous comparison considering the same steam generator size for all the configurations as well as standardised solar fields. The configurations are studied by mean of exergy analyses. Several figures of merit are used to correctly assess the configurations. Results reveal that the only-evaporative DSG configuration becomes the best choice, since it benefits of both low irreversibility at the heat recovery steam generator and high thermal efficiency in the solar field. Highlights: ► ISCC configurations with DSG and HTF technologies are compared. ► Four

  16. Large-leak sodium-water reaction analysis for steam generators

    International Nuclear Information System (INIS)

    Sakano, K.; Shindo, Y.; Hori, M.

    1975-01-01

    The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

  17. Large-leak sodium-water reaction analysis for steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakano, K; Shindo, Y; Hori, M

    1975-07-01

    The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

  18. Assesment of integrity of WWER steam generator tubes

    International Nuclear Information System (INIS)

    Splichal, K.; Brozova, A.; Zdarek, J.

    1992-01-01

    Full text: The leak rates measurement project was held to give experimental data enabling the Czechoslovak Atomic Agency Inspection to decree the change in the Technical Specification allowable limit of steam generator activity release on secondary side. The WWER types of nuclear power plants in Czechoslovakia have horizontal steam generators. The tubes studying in frame of the project belong to steam generator WWER- 440 type, the diameter of tube is 16 mm, the wall thickness 1.4 mm. The subject of the project was the measurement of service leak rates of typical in service cracks. Secondary side stress corrosion cracks were determined as the typical crack created in service condition. These cracks were prepared in tubes artificially by exposition in chloride environment accompanied by an internal stress. The experimental device consisted of a pressure vessel connected with pressure water loop, a cooling vessel for leakage medium and a measuring vessel. The leak rates were determined as a slope of plots the leakage volume - time. Inside the pressure vessel the steam generator operation environment was simulated. It means: primary side of tube 12.5 MPa, Z90 deg. C, secondary side -4.6MPa, 250 deg. C, water service quality. We observed reduce of leak rate in course of time in each experiment. We suppose the tubes were stopped up by deposits formed in manufacturing of crack and in experiment. Our opinion has been proved by fractography. Project results in recommendation for in service leak rate limit based on safety factors with respect to critical crack lengths and for determination of tube plugging criteria. (author)

  19. Vibration Analysis for Steam Dryer of APR1400 Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

    2016-10-15

    This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

  20. Structural integrity assessment of steam generator tubes deteriorated through primary water stress corrosion cracking in transition region of tube expansion

    International Nuclear Information System (INIS)

    Silveira, Helvecio Carlos Klinke da

    2002-01-01

    In PWR plants, steam generator tube degradation has been one of the most important economical concerns, besides causing operational safety problems. In this work, a survey of steam generator tube degradation modes is done. Degradation mechanisms and influence factors are introduced and discussed. The importance of stress corrosion cracking, especially in transition region of tube expansion zone, is underlined. The actual steam generator tube plugging criteria are conservative. Proposed alternative criteria are introduced and discussed. Distinction is done to structural integrity assessment of defective tubes. Real data of tube defect indications of axial cracks in expansion transition zone due to primary water stress corrosion cracking are used in analysis. Results allow discussing application aspects of deterministic and probabilistic criteria on structural integrity assessment of tubes with defect indications. Applied models are specifics, but the application of concept may be extended to other steam generator tube degradation modes. (author)

  1. Steam generator

    International Nuclear Information System (INIS)

    Fenet, J.-C.

    1980-01-01

    Steam generator particularly intended for use in the coolant system of a pressurized water reactor for vaporizing a secondary liquid, generally water, by the primary cooling liquid of the reactor and comprising special arrangements for drying the steam before it leaves the generator [fr

  2. Evaluation of steam generator tube integrity during earthquakes

    Energy Technology Data Exchange (ETDEWEB)

    Kusakabe, Takaya; Kodama, Toshio [Mitsubishi Heavy Industries Ltd., Kobe (Japan). Kobe Shipyard and Machinery Works; Takamatsu, Hiroshi; Matsunaga, Tomoya

    1999-07-01

    This report shows an experimental study on the strength of PWR steam generator (SG) tubes with various defects under cyclic loads which simulate earthquakes. The tests were done using same SG tubing as actual plants with axial and circumferential defects with various length and depth. In the tests, straight tubes were loaded with cyclic bending moments to simulate earthquake waves and number of load cycles at which tube leak started or tube burst was counted. The test results showed that even tubes with very long crack made by EDM more than 80% depth could stand the maximum earthquake, and tubes with corrosion crack were far stronger than those. Thus the integrity of SG tubes with minute potential defects was demonstrated. (author)

  3. Steam generator collector integrity of WWER-1000 reactors. IAEA extrabudgetary programme on the safety of WWER NPPs

    Energy Technology Data Exchange (ETDEWEB)

    Lin, C.; Strupczewski, A. [International Atomic Energy Agency, Vienna (Austria)

    1995-12-31

    At the Consultants` Meeting on `The Safety of WWER-1000 Model 320 Nuclear Power Plants` organized by the IAEA within the framework of its Extrabudgetary Programme on the Safety of WWER-1000 NPPs, which was held in Vienna, 1-5 June 1992, the problem of WWER-1000 steam generator integrity was identified as an important issue of safety concern. Considering the safety importance of this issue, a Consultants` Meeting on `The Steam Generator Integrity of WWER-1000 Nuclear Power Plants` was convened in Vienna in May 1993, attended by 15 international experts in the area to compile information on the steam generator operating experience, deficiencies and corrective measures implemented and planned. In order to also include information from the main designer OKB Gidropress and to finalize the meeting report the IAEA convened a second meeting on the issue on 23-27 November 1993. The present paper summarizes the information and conclusions from those meetings.

  4. Steam generator collector integrity of WWER-1000 reactors. IAEA extrabudgetary programme on the safety of WWER NPPs

    Energy Technology Data Exchange (ETDEWEB)

    Lin, C; Strupczewski, A [International Atomic Energy Agency, Vienna (Austria)

    1996-12-31

    At the Consultants` Meeting on `The Safety of WWER-1000 Model 320 Nuclear Power Plants` organized by the IAEA within the framework of its Extrabudgetary Programme on the Safety of WWER-1000 NPPs, which was held in Vienna, 1-5 June 1992, the problem of WWER-1000 steam generator integrity was identified as an important issue of safety concern. Considering the safety importance of this issue, a Consultants` Meeting on `The Steam Generator Integrity of WWER-1000 Nuclear Power Plants` was convened in Vienna in May 1993, attended by 15 international experts in the area to compile information on the steam generator operating experience, deficiencies and corrective measures implemented and planned. In order to also include information from the main designer OKB Gidropress and to finalize the meeting report the IAEA convened a second meeting on the issue on 23-27 November 1993. The present paper summarizes the information and conclusions from those meetings.

  5. Steam generator life management

    International Nuclear Information System (INIS)

    King, P.; McGillivray, R.; Reinhardt, W.; Millman, J.; King, B.; Schneider, W.

    2003-01-01

    'Full-Text:' Steam Generator Life Management responsibility embodies doing whatever is necessary to maintain the steam generation equipment of a nuclear plant in effective, reliable service. All comes together in that most critical deliverable, namely the submission of the documentation which wins approval for return to service after an outage program. Life management must address all aspects of SG reliability over the life of the plant. Nevertheless, the life management activities leading up to return to service approval is where all of it converges. Steam Generator Life Management activities entail four types of work, all equally important in supporting the objective of successful operation. These activities are i) engineering functions; including identification of inspection and maintenance requirements, outage planning and scope definition plus engineering assessment, design and analysis as necessary to support equipment operation, ii) fitness of service work; including the expert evaluation of degradation mechanisms, disposition of defects for return to service or not, and the fitness for service analysis as required to justify ongoing operation with acceptable defects, iii) inspection work; including large scale eddy current inspection of tubing, the definition of defect size and character, code inspections of pressure vessel integrity and visual inspections for integrity and iv) maintenance work; including repairs, retrofits, cleaning and modifications, all as necessary to implement the measures defined during activities i) through iii). The paper discusses the approach and execution of the program for the achievement of the above objectives and particularly of items i) and ii). (author)

  6. Procedure for generating steam and steam generator for operating said procedure

    International Nuclear Information System (INIS)

    Chlique, Bernard.

    1975-01-01

    This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

  7. Corrosion Product Measurements to ensure integrity of the Steam Generators in Beznau NPP

    International Nuclear Information System (INIS)

    Mailand, Irene; Franz, Patrick; Venz, Hartmut

    2012-09-01

    The Nuclear Power Plant Beznau comprises two identical 380 MWe PWR units with two loops each, commissioned in 1969 and 1971. Westinghouse was responsible for the primary part of the plant and BBC/ABB for the secondary circuit. The original materials used in the secondary systems were made of several copper-based alloys, such as for the Condensers, the Low Pressure Pre-heaters and the Moisture Separator Re-heater. The original Steam Generator Tubes were made of Inconel 600 MA. Regarding its age, the NPP Beznau has to be qualified as an old plant. However, in fact particularly in the last 20 years the plant has undergone an extensive modernisation programme in which about 1.5 billion Swiss Francs have been invested. Important measures were the replacements of the Steam Generators with tubes comprising Inconel 690 TT which was realized at unit 1 in 1993 and at unit 2 in 1999. Copper was completely banished from the secondary system and replaced by stainless and chromium steel. The Condensers were fitted with titanium tubes. The secondary water chemistry had to be changed by these replacements and moved step by step from Low-AVT with a pH of about 9.3 to High-AVT with a pH of 9.8 to 9.9, currently. To ensure the integrity of the new Steam Generators as well as of the whole Secondary System a corrosion product programme was introduced at the end of the Nineties. Several investigations which are performed periodically are represented by analyses of corrosion products, measurements of sludge mass and composition in the Steam Generators, Hide-Out-Return- and mass balance measurements of corrosion products in the whole circuit. Objectives of these investigations are assessments of the efficiency of the water chemistry and trend considerations regarding to the transport of corrosion products and pollutants into the Steam Generator, as well as of the potential danger of deposits and stored or absorbed pollutants. The main target of all measures is to avoid any chemical

  8. Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

    International Nuclear Information System (INIS)

    Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo

    2016-01-01

    Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate

  9. Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

    Energy Technology Data Exchange (ETDEWEB)

    Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate.

  10. Steam generator operation and maintenance

    International Nuclear Information System (INIS)

    Lee, C.K.

    2004-01-01

    Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

  11. Nuclear steam generator tubesheet shield

    International Nuclear Information System (INIS)

    Nickerson, J.H.D.; Ruhe, A.

    1982-01-01

    The invention involves improvements to a nuclear steam generator of the type in which a plurality of U-shaped tubes are connected at opposite ends to a tubesheet and extend between inlet and outlet chambers, with the steam generator including an integral preheater zone adjacent to the downflow legs of the U-shaped tubes. The improvement is a thermal shield disposed adjacent to an upper face of the tubesheet within the preheater zone, the shield including ductile cladding material applied directly to the upper face of the tubesheet, with the downflow legs of the U-shaped tubes extending through the cladding into the tubesheet

  12. Response of the steam generator VVER 1000 to a steam line break

    International Nuclear Information System (INIS)

    Novotny, J.; Novotny, J. Jr.

    2003-01-01

    Dynamic effects of a steam line break in the weld of the steam pipe and the steam collector on the steam generator system are analyzed. Modelling of a steam line break may concern two cases. The steam line without a restraint and the steam line protected by a whip restraint with viscous elements applied at the postulated break cross-section. The second case is considered. Programme SYSTUS offers a special element the stiffness and viscous damping coefficients of which may be defined as dependent on the relative displacement and velocity of its nodes respectively. A circumferential crack is simulated by a sudden decrease of longitudinal and lateral stiffness coefficients of these special SYSTUS elements to zero. The computation has shown that one can simulate the pipe to behave like completely broken during a time interval of 0,0001 s or less. These elements are used to model the whip restraint with viscous elements and viscous dampers of the GERB type as well. In the case of a whip restraint model the stiffness coefficient-displacement relation and damping coefficient - velocity relation are chosen to fit the given characteristics of the restraint. The special SYSTUS elements are used to constitute Maxwell elements modelling the elasto-plastic and viscous properties of the GERB dampers applied to the steam generator. It has been ascertained that a steam line break at the postulated weld crack between the steam pipe and the steam generator collector cannot endanger the integrity of the system even in a case of the absence of a whip restraint effect. (author)

  13. Conceptual design of once-through helical steam generator for SMART

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Wan; Kim, J. I.; Kim, J. H. [Korea Atomic Energy Research Institute, Taejon (Korea)

    1999-12-01

    Conceptual design of once-through helical steam generator for the integral reactor SMART is developed. The once-through helical steam generator requires quite different design concepts from the steam generators used in loop type commercial reactors. In this study the design requirements satisfying the operating conditions of the steam generator are derived, and the arrangements and the dimensions of the major parts are determined. By describing the design procedure, the cost of redesign and the costs of developments of similar new steam generators are minimized. The three dimensional models developed make it possible to preview the interferences of the steam generator components and to minimize the possibility of significant design changes in the next design stage by the preliminary strength analysis of the major parts. A methodology for evaluation of flow induced vibration of steam generator tubes has been developed and a preliminary flow induced vibration analysis has been performed. 24 refs., 54 figs., 9 tabs. (Author)

  14. Chemical control and design considerations for CANDU-PHW steam generators

    International Nuclear Information System (INIS)

    Frost, C.R.; Churchill, B.R.

    1978-01-01

    Ontario Hydro presently operates eight nuclear power units with a total capacitiy of about 4000 MW(e) net. Operating experience has been with Monel-400 and with Inconel-600 tubed steam generators using sodium phosphate or all volatile control of the boiler steam and water system. With a heavy water Heat Transport System, steam generator tube integrity is an essential ingredient of economical power production. Only three steam generator tube failures have occurred so far in about 40 unit-years operation. None was attributable to corrosion. Factors in the good reliability are, careful engineering design, good quality control at all stages of tubing and steam generator manufacture and close chemical control. The continuing evolution of our steam generator design means that future requirements will be more stringent. (author)

  15. Steam generator asset management: integrating technology and asset management

    International Nuclear Information System (INIS)

    Shoemaker, P.; Cislo, D.

    2006-01-01

    Asset Management is an established but often misunderstood discipline that is gaining momentum within the nuclear generation industry. The global impetus behind the movement toward asset management is sustainability. The discipline of asset management is based upon three fundamental aspects; key performance indicators (KPI), activity-based cost accounting, and cost benefits/risk analysis. The technology associated with these three aspects is fairly well-developed, in all but the most critical area; cost benefits/risk analysis. There are software programs that calculate, trend, and display key-performance indicators to ensure high-level visibility. Activity-based costing is a little more difficult; requiring a consensus on the definition of what comprises an activity and then adjusting cost accounting systems to track. In the United States, the Nuclear Energy Institute's Standard Nuclear Process Model (SNPM) serves as the basis for activity-based costing. As a result, the software industry has quickly adapted to develop tracking systems that include the SNPM structure. Both the KPI's and the activity-based cost accounting feed the cost benefits/risk analysis to allow for continuous improvement and task optimization; the goal of asset management. In the case where the benefits and risks are clearly understood and defined, there has been much progress in applying technology for continuous improvement. Within the nuclear generation industry, more specialized and unique software systems have been developed for active components, such as pumps and motors. Active components lend themselves well to the application of asset management techniques because failure rates can be established, which serves as the basis to quantify risk in the cost-benefits/risk analysis. A key issue with respect to asset management technologies is only now being understood and addressed, that is how to manage passive components. Passive components, such as nuclear steam generators, reactor vessels

  16. Evaluation of material integrity on electricity power steam generator cycles (turbine casing) component

    International Nuclear Information System (INIS)

    Histori; Benedicta; Farokhi; S A, Soedardjo; Triyadi, Ari; Natsir, M

    1999-01-01

    The evaluation of material integrity on power steam generator cycles component was done. The test was carried out on casing turbine which is made from Inconel 617. The tested material was taken from t anjung Priok plant . The evaluation was done by metallography analysis using microscope with magnification of 400. From the result, it is shown that the material grains are equiaxed

  17. Steam generator tube fitness-for-service guidelines

    International Nuclear Information System (INIS)

    Gorman, J.A.; Harris, J.E.; Lowenstein, D.B.

    1995-07-01

    The objectives of this project were to characterize defect mechanisms which could affect the integrity of steam generator tubes, to review and critique state-of-the-art Canadian and international steam generator tube fitness-for-service criteria and guidelines, and to obtain recommendations for criteria that could be used to assess fitness-for service guidelines for steam generator tubes containing defects in Canadian power plant service. Degradation mechanisms, that could affect CANDU steam generator tubes in Canada, have been characterized. The design standards and safety criteria that apply to steam generator tubing in nuclear power plant service in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA have been reviewed and described. The fitness-for-service guidelines used for a variety of specific defect types in Canada and internationally have been evaluated and described in detail in order to highlight the considerations involved in developing such defect specific guidelines. Existing procedures for defect assessment and disposition have been identified, including inspection and examination practices. The approaches used in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA for fitness-for-service guidelines were compared and contrasted for a variety of defect mechanisms. The strengths and weaknesses of the various approaches have been assessed. The report presents recommendations on approaches that may be adopted in the development of fitness-for-service guidelines for use in the dispositioning of steam generator tubing defects in Canada. (author). 175 refs., 2 tabs., 28 figs

  18. In situ ultrasonic examination of high-strength steam generator support bolts

    International Nuclear Information System (INIS)

    Jusino, A.

    1985-01-01

    Currently employed high-strength steam generator support bolting material (designed prior to ASME Section III Part NF or Component Supports), 38.1 mm in diameter, in combination with high preloads are susceptible to stress corrosion cracking because of the relatively low stress corrosion resistance (K/sub ISCC/) properties. These bolts are part of the pressurized water reactor steam generator supports at the integral support pads (three per steam generator, with each pad housing six, eight, or ten bolts depending on the design). The US Nuclear Regulatory Commission concerns for high-strength bolting were identified in NUREG-0577, ''Potential for Low Fracture Toughness and Laminar Tearing in PWR Steam Generator and Reactor Coolant Pump Supports,'' which was issued for comment on unresolved safety issue A-12. Subsequently, the bolting issues were addressed in generic issue B29. One of the issues deals specifically with high-strength bolting materials, which are vulnerable to stress corrosion cracking. A Westinghouse Owners Group funded program was established to develop in situ ultrasonic examination techniques to determine steam generator support bolting integrity at the head-to-shank and first-thread locations. This program was established in order to determine bolting integrity in place. Ultrasonic techniques were developed for both socket-head and flat-head bolt configurations. As a result of this program, in situ ultrasonic examination techniques were developed for examination of PWR steam generator support bolts. By employing these techniques utilities will be able to ensure the integrity of this in-place bolting without incurring the costs previously experienced during removal for surface examinations

  19. Chemical cleaning - essential for optimal steam generator asset management

    International Nuclear Information System (INIS)

    Ammann, Franz

    2009-01-01

    Accumulation of deposits in Steam Generator is intrinsic during the operation of Pressurized Water Reactors. Such depositions lead to reduction of thermal performance, loss of component integrity and, in some cases, to power restrictions. Accordingly, removal of such deposits is an essential part of the asset management program of Steam Generators. Every plant has specific conditions, history and constraints which must be considered when planning and performing a chemical cleaning. Typical points are: -Constitution of the deposits or sludge - Sludge load - Sludge distribution in the steam generator - Existing or expected corrosion problems - Amount and tendency of fouling for waste treatment The strategy for chemical cleaning is developed from these points. The range of chemical cleaning treatments starts with very soft cleanings which can remove approximately 100kg per steam generator and ends with full scale, i.e., hard, cleanings which can remove several thousand kilograms of deposits from a steam generator. Dependent upon the desired goal for the operating plant and the steam generator material condition, the correct cleaning method can be selected. This requires flexible cleaning methods that can be adapted to the individual needs of a plant. Such customizing of chemical cleaning methods is a crucial factor for an optimized asset management program of steam generators in a nuclear power plant

  20. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H. [ed.] [IVO Group, Vantaa (Finland); Purhonen, H. [ed.] [VTT, Espoo (Finland); Kouhia, V. [ed.] [Lappeenranta Univ. of Technology (Finland)

    1997-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  1. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H [ed.; IVO Group, Vantaa (Finland); Purhonen, H [ed.; VTT, Espoo (Finland); Kouhia, V [ed.; Lappeenranta Univ. of Technology (Finland)

    1998-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  2. Fourth international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    Tuomisto, H.; Purhonen, H.; Kouhia, V.

    1997-01-01

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries

  3. Steam generator tube failures

    International Nuclear Information System (INIS)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

  4. Steam generator waterlancing at DNGS

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.

    1995-01-01

    Darlington Nuclear Generating Station (DNGS) is a four 900 MW Unit nuclear station forming part of the Ontario Hydro East System. There are four identical steam generators(SGs) per reactor unit. The Darlington SGs are vertical heat exchangers with an inverted U-tube bundle in a cylindrical shell. The DNGS Nuclear Plant Life Assurance Group , a department of DNGS Engineering Services have taken a Proactive Approach to ensure long term SG integrity. Instead of waiting until the tubesheets are covered by a substantial and established hard deposit; DNGS plan to clean each steam generator's tubesheet, first half lattice tube support assembly and bottom of the thermal plate every four years. The ten year business plan provides for cleaning and inspection to be conducted on all four SGs in each unit during maintenance outages (currently scheduled for every four years)

  5. Integration of steam injection and inlet air cooling for a gas turbine generation system

    International Nuclear Information System (INIS)

    Wang, F.J.; Chiou, J.S.

    2004-01-01

    The temperature of exhaust gases from simple cycle gas turbine generation sets (GENSETs) is usually very high (around 500 deg. C), and a heat recovery steam generator (HRSG) is often used to recover the energy from the exhaust gases and generate steam. The generated steams can be either used for many useful processes (heating, drying, separation etc.) or used back in the power generation system for enhancing power generation capacity and efficiency. Two well-proven techniques, namely steam injection gas turbine (STIG) and inlet air cooling (IAC) are very effective features that can use the generated steam to improve the power generation capacity and efficiency. Since the energy level of the generated steam needed for steam injection is different from that needed by an absorption chiller to cool the inlet air, a proper arrangement is required to implement both the STIG and the IAC features into the simple cycle GENSET. In this study, a computer code was developed to simulate a Tai power's Frame 7B simple cycle GENSET. Under the condition of local summer weather, the benefits obtained from the system implementing both STIG and IAC features are more than a 70% boost in power and 20.4% improvement in heat rate

  6. Current forgings and their properties for steam generator of nuclear plant

    International Nuclear Information System (INIS)

    Tsukada, Hisashi; Suzuki, Komei; Kusuhashi, Mikio; Sato, Ikuo

    1997-01-01

    Current steel forgings for steam generator (SG) of PWR plant are reviewed in the aspect of design and material improvement. The following three items are introduced. The use of integral type steel forgings for the fabrication of steam generator enhances the structural integrity and makes easier fabrication and inspection including in-service inspection. The following examples of current integral type forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced: (1) primary head integrated with nozzles, manways and supports; (2) steam drum head integrated with nozzle and handhole; (3) conical shell integrated with cylindrical sections and handholes. In order to decrease the weight of steam generator, the high strength materials such as SA508, Cl.3a steel have been adopted in some cases. The properties of this steel are introduced and the chemistry and heat treatment condition are discussed. As one of the methods to minimize the macro- and micro-segregations, the use of vacuum carbon deoxidation (VCD), i.e. deoxidization of steel by gaseous CO reaction, with addition of Al for grain refining was investigated. The properties of SA508, Cl.3 steels with Low Si content are compared with those of conventional one

  7. Current forgings and their properties for steam generator of nuclear plant

    Energy Technology Data Exchange (ETDEWEB)

    Tsukada, Hisashi; Suzuki, Komei; Kusuhashi, Mikio; Sato, Ikuo [Japan Steel Works Ltd., Muroran (Japan)

    1997-12-31

    Current steel forgings for steam generator (SG) of PWR plant are reviewed in the aspect of design and material improvement. The following three items are introduced. The use of integral type steel forgings for the fabrication of steam generator enhances the structural integrity and makes easier fabrication and inspection including in-service inspection. The following examples of current integral type forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced: (1) primary head integrated with nozzles, manways and supports; (2) steam drum head integrated with nozzle and handhole; (3) conical shell integrated with cylindrical sections and handholes. In order to decrease the weight of steam generator, the high strength materials such as SA508, Cl.3a steel have been adopted in some cases. The properties of this steel are introduced and the chemistry and heat treatment condition are discussed. As one of the methods to minimize the macro- and micro-segregations, the use of vacuum carbon deoxidation (VCD), i.e. deoxidization of steel by gaseous CO reaction, with addition of Al for grain refining was investigated. The properties of SA508, Cl.3 steels with Low Si content are compared with those of conventional one.

  8. Horizontal steam generator thermal-hydraulics

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

    1995-09-01

    Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

  9. WWER-1000 steam generator integrity. A publication of the extrabudgetary programme on the safety of WWER and RBMK nuclear power plants

    International Nuclear Information System (INIS)

    1997-07-01

    Programme was initiated by IAEA in 1990 with the aim to assist the countries of Central and Eastern Europe and former Soviet Union in evaluating the safety of their first generation WWER-440/230 nuclear power plants. The main objectives were: to identify major design and operational safety issues; to establish international consensus on priorities for safety improvements; and to provide assistance in the review of the competence and and adequacy of safety improvement programs. The scope was extended in 1992 ro include RBMK, WWER-440/312 and WWER-1000 plants in operation and under construction. Based on the operational experience of more than 90 reactor years of WWER-1000 NPPs having 80 steam generators in operation or under construction the steam generator integrity was recognized as an important issue of high safety concern. The purpose of this report is to integrate available information on the issue of WWER-1000 steam generator integrity with the focus on the steam generator cold collector damage in particular. This information covers the status of stem generators at operating plants, cause analysis of collector cracking, the damage mechanisms involved, operational aspects and corrective measures developed and implemented. Consideration is given to material, design and fabrication related aspects, operational conditions, system solutions, and in-service inspection. Detailed conclusions and recommendations are provided for each of these aspects

  10. Slurry steam generator program and baseline eddy current examination

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.

    1985-01-01

    The Steam Generator Group Project was initiated in January 1982 with formation of consortium including NRC, EPRI, Japanese, French, and Italian participants. The project utilizes a retired-from-service nuclear steam generator established in a specially designed facility which houses the unit in its normal vertical operating position. The most important objectives deal with validation of nondestructive examination (NDE) techniques used to characterize steam generators during service. This research generator offers the first opportunity to characterize a statistically significant number of service-induced defects nondestructively followed by destructive metallographic confirmation. The project seeks to establish the reliability of defect detection and the accuracy of sizing defects via current state-of-the-art NDE. Other service degraded tubes will be burst tested to establish remaining service integrity. The integrity information and NDE reliability results will serve as inputs to establish a model for steam generator in-service inspections, and provide a data base for evaluation of tube plugging criteria. In addition to NDE validation goals, the project will use the service degraded generator as a specimen for demonstration/proof testing of repair and maintenance techniques, including chemical cleaning/decontamination technologies. In addition to the efforts associated with NDE, a multitude of other project tasks have continued through 1984, and results are presented

  11. Surry steam generator program and baseline eddy current examination

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.

    1985-01-01

    The Steam Generator Group Project was initiated in January 1982 with formation of consortium including NRC, EPRI, Japanese, French, and Italian participants. The project utilizes a retired-from-service nuclear steam generator established in a specially designed facility which houses the unit in its normal vertical operating position. The most important objectives deal with validation of nondestructive examination (NDE) techniques used to characterize steam generators during service. This research generator offers the first opportunity to characterize a statistically significant number of service-induced defects nondestructively followed by destructive metallographic confirmation. The project seeks to establish the reliability of defect detection and the accuracy of sizing defects via current state-of-the-art NDE. Other service degraded tubes will be burst tested to establish remaining service integrity. The integrity information and NDE reliability results will serve as inputs to establish a model for steam generator in-service inspections, and provide a data base for evaluation of tube plugging criteria. In addition to NDE validation goals, the project will use the service degraded generator as a specimen for demonstration/proof testing of repair and maintenance techniques, including chemical cleaning/decontamination technologies. In addition to the efforts associated with NDE, a multitude of other project tasks have continued through 1984, and results are presented

  12. EPRI steam generator programs

    International Nuclear Information System (INIS)

    Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

    1977-01-01

    The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

  13. Clinch river breeder reactor plant steam generator water quality

    Energy Technology Data Exchange (ETDEWEB)

    Van Hoesen, D; Lowe, P A

    1975-07-01

    The recent problems experienced by some LWR Steam Generators have drawn attention to the importance of system water quality and water/ steam side corrosion. Several of these reactor plants have encountered steam generator failures due to accelerated tube corrosion caused, in part, by poor water quality and corrosion control. The CRBRP management is aware of these problems, and the implications that they have for the Clinch River Breeder Reactor Plant (CPBRP) Steam Generator System (SGS). Consequently, programs are being implemented which will: (1) investigate the corrosion mechanisms which may be present in the CRBRP SGS; (2) assure steam generator integrity under design and anticipated off-normal water quality conditions; and (3) assure that the design water quality levels are maintained at all times. However, in order to understand the approach being used to examine this potential problem, it is first necessary to look at the CRBRP SGS and the corrosion mechanisms which may be present.

  14. Clinch river breeder reactor plant steam generator water quality

    International Nuclear Information System (INIS)

    Van Hoesen, D.; Lowe, P.A.

    1975-01-01

    The recent problems experienced by some LWR Steam Generators have drawn attention to the importance of system water quality and water/ steam side corrosion. Several of these reactor plants have encountered steam generator failures due to accelerated tube corrosion caused, in part, by poor water quality and corrosion control. The CRBRP management is aware of these problems, and the implications that they have for the Clinch River Breeder Reactor Plant (CPBRP) Steam Generator System (SGS). Consequently, programs are being implemented which will: 1) investigate the corrosion mechanisms which may be present in the CRBRP SGS; 2) assure steam generator integrity under design and anticipated off-normal water quality conditions; and 3) assure that the design water quality levels are maintained at all times. However, in order to understand the approach being used to examine this potential problem, it is first necessary to look at the CRBRP SGS and the corrosion mechanisms which may be present

  15. Steam generator tube rupture simulation using extended finite element method

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, Subhasish, E-mail: smohanty@anl.gov; Majumdar, Saurin; Natesan, Ken

    2016-08-15

    Highlights: • Extended finite element method used for modeling the steam generator tube rupture. • Crack propagation is modeled in an arbitrary solution dependent path. • The FE model is used for estimating the rupture pressure of steam generator tubes. • Crack coalescence modeling is also demonstrated. • The method can be used for crack modeling of tubes under severe accident condition. - Abstract: A steam generator (SG) is an important component of any pressurized water reactor. Steam generator tubes represent a primary pressure boundary whose integrity is vital to the safe operation of the reactor. SG tubes may rupture due to propagation of a crack created by mechanisms such as stress corrosion cracking, fatigue, etc. It is thus important to estimate the rupture pressures of cracked tubes for structural integrity evaluation of SGs. The objective of the present paper is to demonstrate the use of extended finite element method capability of commercially available ABAQUS software, to model SG tubes with preexisting flaws and to estimate their rupture pressures. For the purpose, elastic–plastic finite element models were developed for different SG tubes made from Alloy 600 material. The simulation results were compared with experimental results available from the steam generator tube integrity program (SGTIP) sponsored by the United States Nuclear Regulatory Commission (NRC) and conducted at Argonne National Laboratory (ANL). A reasonable correlation was found between extended finite element model results and experimental results.

  16. Steam generator tube rupture simulation using extended finite element method

    International Nuclear Information System (INIS)

    Mohanty, Subhasish; Majumdar, Saurin; Natesan, Ken

    2016-01-01

    Highlights: • Extended finite element method used for modeling the steam generator tube rupture. • Crack propagation is modeled in an arbitrary solution dependent path. • The FE model is used for estimating the rupture pressure of steam generator tubes. • Crack coalescence modeling is also demonstrated. • The method can be used for crack modeling of tubes under severe accident condition. - Abstract: A steam generator (SG) is an important component of any pressurized water reactor. Steam generator tubes represent a primary pressure boundary whose integrity is vital to the safe operation of the reactor. SG tubes may rupture due to propagation of a crack created by mechanisms such as stress corrosion cracking, fatigue, etc. It is thus important to estimate the rupture pressures of cracked tubes for structural integrity evaluation of SGs. The objective of the present paper is to demonstrate the use of extended finite element method capability of commercially available ABAQUS software, to model SG tubes with preexisting flaws and to estimate their rupture pressures. For the purpose, elastic–plastic finite element models were developed for different SG tubes made from Alloy 600 material. The simulation results were compared with experimental results available from the steam generator tube integrity program (SGTIP) sponsored by the United States Nuclear Regulatory Commission (NRC) and conducted at Argonne National Laboratory (ANL). A reasonable correlation was found between extended finite element model results and experimental results.

  17. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  18. Chemical cleaning an essential part of steam generator asset management

    International Nuclear Information System (INIS)

    Amman, Franz

    2008-01-01

    Chemical Cleaning an essential part of Steam Generator asset management accumulation of deposits is intrinsic for the operation of Steam Generators in PWRs. Such depositions often lead to reduction of thermal performance, loss of component integrity and, in some cases to power restrictions. Accordingly removal of such deposits is an essential part of the asset management of the Steam Generators in a Nuclear Power Plant. Every plant has its individual condition, history and constraints which need to be considered when planning and performing a chemical cleaning. Typical points are: - Sludge load amount and constitution of the deposits - Sludge distribution in the steam generator - Existing or expected corrosion problems - Amount and tendency of fouling for waste treatment Depending on this points the strategy for chemical cleaning shall be evolved. the range of treatment starts with very soft cleanings with a removal of approx 100 kg per steam generator and goes to a full scale cleaning which can remove up to several thousand kilograms of deposits from a steam generator. Depending on the goal to be achieved and the steam generator present an adequate cleaning method shall be selected. This requires flexible and 'customisable' cleaning methods that can be adapted to the individual needs of a plant. Such customizing of chemical cleaning methods is an essential factor for an optimized asset management of the steam generator in a nuclear power plant

  19. Steam generator replacement at Surry Power Station

    International Nuclear Information System (INIS)

    McKay, H.S.

    1982-01-01

    The purposes of the steam generator repair program at Surry Power Station were to repair the tube degradation caused by corrosion-related phenomena and to restore the integrity of the steam generators to a level equivalent to new equipment. The repair program consisted of (1) replacing the existing lower-shell assemblies with new ones and (2) adding new moisture separation equipment to the upper-shell assemblies. These tasks required that several pieces of reactor coolant piping, feedwater piping, main steam piping, and the steam generator be cut and refurbished for reinstallation after the new lower shell was in place. The safety implications and other potential effects of the repair program both during the repair work and after the unit was returned to power were part of the design basis of the repair program. The repair program has been completed on Unit 2 without any adverse effects on the health and safety of the general public or to the personnel engaged in the repair work. Before the Unit 1 repair program began, a review of work procedures and field changes for the Unit 2 repair was conducted. Several major changes were made to avoid recurrence of problems and to streamline procedures. Steam generator replacements was completed on June 1, 1981, and the unit is presently in the startup phase of the outrage

  20. Implementation status of performance demonstration program for steam generator tubing analysts in Korea

    International Nuclear Information System (INIS)

    Cho, Chan Hee; Lee, Hee Jong; Yoo, Hyun Ju; Nam, Min Woo; Hong, Sung Yull

    2013-01-01

    Some essential components in nuclear power plants are periodically inspected using non destructive examinations, for example ultrasonic, eddy current and radiographic examinations, in order to determine their integrity. These components include nuclear power plant items such as vessels, containments, piping systems, pumps, valves, tubes and core support structure. Steam generator tubes have an important safety role because they constitute one of the primary barriers between the radioactive and non radioactive sides of the nuclear power plant. There is potential that if a tube bursts while a plant is operating, radioactivity from the primary coolant system could escape directly to the atmosphere. Therefore, in service inspections are critical in maintaining steam generator tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due to its high inspection speed and flaw detectability on non magnetic tubes. However, it is not easy to analyze correctly eddy current signals because they are influenced by many factors. Therefore, the performance of eddy current data analysts for steam generator tubing should be demonstrated comprehensively. In Korea, the performance of steam generator tubing analysts has been demonstrated using the Qualified Data Analyst program. This paper describes the performance demonstration program for steam generator tubing analysts and its implementation results in Korea. The pass rate of domestic analysts for this program was 71.4%

  1. Implementation status of performance demonstration program for steam generator tubing analysts in Korea

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Chan Hee; Lee, Hee Jong; Yoo, Hyun Ju; Nam, Min Woo [KHNP Central Research Institute, Daejeon (Korea, Republic of); Hong, Sung Yull [Yeungnam Univ., Gyeongsan (Korea, Republic of)

    2013-02-15

    Some essential components in nuclear power plants are periodically inspected using non destructive examinations, for example ultrasonic, eddy current and radiographic examinations, in order to determine their integrity. These components include nuclear power plant items such as vessels, containments, piping systems, pumps, valves, tubes and core support structure. Steam generator tubes have an important safety role because they constitute one of the primary barriers between the radioactive and non radioactive sides of the nuclear power plant. There is potential that if a tube bursts while a plant is operating, radioactivity from the primary coolant system could escape directly to the atmosphere. Therefore, in service inspections are critical in maintaining steam generator tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due to its high inspection speed and flaw detectability on non magnetic tubes. However, it is not easy to analyze correctly eddy current signals because they are influenced by many factors. Therefore, the performance of eddy current data analysts for steam generator tubing should be demonstrated comprehensively. In Korea, the performance of steam generator tubing analysts has been demonstrated using the Qualified Data Analyst program. This paper describes the performance demonstration program for steam generator tubing analysts and its implementation results in Korea. The pass rate of domestic analysts for this program was 71.4%.

  2. Hybrid preheat/recirculating steam generator

    International Nuclear Information System (INIS)

    Lilly, G.P.

    1985-01-01

    The patent describes a hybrid preheat/recirculating steam generator for nuclear power plants. The steam generator utilizes recirculated liquid to preheat incoming liquid. In addition, the steam generator incorporates a divider so as to limit the amount of recirculating water mixed with the feedwater. (U.K.)

  3. Status of Siemens steam generator design and measures to assure continuous long-term reliable operation

    International Nuclear Information System (INIS)

    Hoch, G.

    1999-01-01

    Operating pressurized water reactors with U-tube steam generators have encountered difficulties with either one or a combination of inadequate material selection, poor design or manufacturing and an insufficient water chemistry control which resulted in excessive tube degradation. In contrast to the above mentioned problems, steam generators from Siemens/KWU are proving by operating experience that all measures undertaken at the design stage as well as during the operating and maintenance phase were effective enough to counteract any tube corrosion phenomena or other steam generator related problem. An Integrated Service Concept has been developed, applied and wherever necessary improved in order to ensure reliable steam generator operation. The performance of the steam generators is updated continuously, evaluated and implemented in lifetime databases. The main indicator for steam generator integrity are the results of the eddy current testing of the steam generator tubes. Tubes with indications are rated with lifetime threshold values and if necessary plugged, based on individual assessment criteria.(author)

  4. CANDU steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  5. Steam Generator Maintenance Measures as Part of an Integrated Management in PWRs

    International Nuclear Information System (INIS)

    Weiss, S.; Drexler, A.; Fandrich, J.

    2012-01-01

    The Steam generator condition is a key factor for plant performance, high plant availability, possible life time extension and plant safety. Its major safety function is to act as a barrier between the radioactive primary side and the non-radioactive secondary side of pressurized water reactors. Any degradation mechanism, which impairs this barrier function, is a significant safety concern. The main reason for SG tube failure is known to be the accumulation of deposits contributing to formation of local aggressive conditions. Furthermore deposits on primary as well as secondary side of SG tubes reduce the heat transfer performance. A SG cleanliness management program is therefore mandatory to ensure high plant performance regarding efficiency as well as component integrity. Cleaning measures of steam generator are essential parts of the cleanliness management program. Mechanical cleaning, e.g. tubesheet and inner bundle lancing or upper bundle flushing are efficient methods for removal of local loose deposits. But a chemical cleaning is the only method to remove deposits from the complete SG. AREVA is providing with its C 3 (customized chemical cleaning) concept a tool box of chemical cleaning methods, to adapt to plant specific needs and requirements. (author)

  6. Advanced life-cycle management for an increased steam generator performance

    International Nuclear Information System (INIS)

    Beck, J.; Schwarz, T.; Bouecke, R.; Schneider, V.

    2006-01-01

    High steam generators performance is a prerequisite for high plant availability and possible life time extension. During operation, the performance is reduced by fouling of the heating tubes and by corrosion, resulting on a reduction of the heat-exchange area. Such steam generator degradation problems arise from mechanical degradation and a continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities accumulated in the steam generators. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately cause a reduction of power output. AREVA applied an integrated service for utilities to evaluate all operational parameters influencing the steam generator performance. The evaluation is assisted by a systematic approach to evaluate the major steam generator operational data. The different data are structured and indexed in a Cleanling-Matrix. The result of this matrix is a quantified, dimensionless figure, given as the Fouling Index. The Fouling Index allows to monitor the condition of steam generators, compare it to other plants and, in combination with a life-time management applied at several German utilities, it allows verified statements on the past operation. Based on these data, an extrapolation of the potential additional life-time of the component is possible. As such, the Fouling Index is a valuable tool concerning life-time extension considerations. The application of the cleanliness criteria in combination with operational data with respect to life-time monitoring and improvements of steam generator performance are presented. (author)

  7. Steam generator tube integrity program. Semiannual report, August 1995--March 1996

    International Nuclear Information System (INIS)

    Diercks, D.R.; Bakhtiari, S.; Chopra, O.K.

    1997-04-01

    This report summarizes work performed by Argonne National Laboratory on the Steam Generator Tube Integrity Program from the inception of that program in August 1995 through March 1996. The program is divided into five tasks, namely (1) Assessment of Inspection Reliability, (2) Research on ISI (in-service-inspection) Technology, (3) Research on Degradation Modes and Integrity, (4) Development of Methodology and Technical Requirements for Current and Emerging Regulatory Issues, and (5) Program Management. Under Task 1, progress is reported on the preparation of and evaluation of nondestructive evaluation (NDE) techniques for inspecting a mock-up steam generator for round-robin testing, the development of better ways to correlate burst pressure and leak rate with eddy current (EC) signals, the inspection of sleeved tubes, workshop and training activities, and the evaluation of emerging NDE technology. Under Task 2, results are reported on closed-form solutions and finite element electromagnetic modeling of EC probe response for various probe designs and flaw characteristics. Under Task 3, facilities are being designed and built for the production of cracked tubes under aggressive and near-prototypical conditions and for the testing of flawed and unflawed tubes under normal operating, accident, and severe accident conditions. In addition, crack behavior and stability are being modeled to provide guidance on test facility design, to develop an improved understanding of the expected rupture behavior of tubes with circumferential cracks, and to predict the behavior of flawed and unflawed tubes under severe accident conditions. Task 4 is concerned with the cracking and failure of tubes that have been repaired by sleeving, and with a review of literature on this subject

  8. Fracture toughness determination in steam generator tubes

    International Nuclear Information System (INIS)

    Bergant M; Yawny, A; Perez Ipina, J

    2012-01-01

    The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

  9. Surry steam generator - examination and evaluation

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.; Ferris, R.H.

    1985-10-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper. 13 figs

  10. Surry steam generator - examination and evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Clark, R A; Doctor, P G; Ferris, R H

    1987-01-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper.

  11. Corrosion and Rupture of Steam Generator Tubings in PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-15

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned.

  12. Corrosion and Rupture of Steam Generator Tubings in PWRs

    International Nuclear Information System (INIS)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-01

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned

  13. A new repair criterion for steam generator tubes with axial cracks based on probabilistic integrity assessment

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyun-Su; Oh, Chang-Kyun [KEPCO Engineering and Construction Company, Inc., 269, Hyeoksin-ro, Gimcheon, Gyeongsangbuk-do 39660 (Korea, Republic of); Chang, Yoon-Suk, E-mail: yschang@khu.ac.kr [Department of Nuclear Engineering, College of Engineering, Kyung Hee University, 1732 Deokyoungdaero, Giheung, Yongin, Gyeonggi 446-701 (Korea, Republic of)

    2017-03-15

    Highlights: • Probabilistic assessment was performed for axially cracked steam generator tubes. • The threshold crack sizes were determined based on burst pressures of the tubes. • A new repair criterion was suggested as a function of operation time. - Abstract: Steam generator is one of the major components in a nuclear power plant, and it consists of thousands of thin-walled tubes. The operating record of the steam generators has indicated that a number of axial cracks due to stress corrosion have been frequently detected in the tubes. Since the tubes are closely related to the safety and also the efficiency of a nuclear power plant, an establishment of the appropriate repair criterion for the defected tubes and its applications are necessary. The objective of this paper is to develop an accurate repair criterion for the tubes with axial cracks. To do this, a thorough review is performed on the key parameters affecting the tube integrity, and then the probabilistic integrity assessment is carried out by considering the various uncertainties. In addition, the sizes of critical crack are determined by comparing the burst pressure of the cracked tube with the required performance criterion. Based on this result, the new repair criterion for the axially cracked tubes is defined from the reasonably conservative value such that the required performance criterion in terms of the burst pressure is able to be met during the next operating period.

  14. Steam generator water lancing

    International Nuclear Information System (INIS)

    Kamler, F.; Schneider, W.

    1992-01-01

    The tubesheet and tube support plate deposits in CANDU steam generators are notable for their hardness. Also notable is the wide variety of steam generator access situations. Because of the sludge hardness and the difficulty of the access, traditional water lancing processes which directed jets from the central tube free lane or from the periphery of the bundle have proven unsuitable. This has led to the need for some very unique inter tube water lancing devices which could direct powerful water jets directly onto the deposits. This type of process was applied to the upper broached plates of the Bruce A steam generators, which had become severely blocked. It has since been applied to various other steam generator situations. This paper describes the flexlance equipment development, qualification, and performance in the various CANDU applications. 4 refs., 2 tabs., 7 figs

  15. French steam generator design developments

    International Nuclear Information System (INIS)

    Ginier, R.; Campan, J.L.; Pontier, M.; Leridon, A.; Remond, A.; Castello, G.; Holcblat, A.; Paurobally, H.

    1986-01-01

    From the outset of the French nuclear power program, a significant R and D effort has been invested in improvement of the design and operation of Pressurized Water Reactors including a special committment to improving steam generators. The steam generator enhancement program has spawned a wide variety of specific R and D resources, e.g., low temperature hydraulic models for investigation of areas with single-phase flow, and freon-filled models for simulation of areas of steam generators experiencing two-phase flow (tube bundles and moisture separators). For the moisture separators, a large scale research program using freon-filled models and highly sophisticated instrumentation was used. Tests at reactor sites during startup of both 900 MWe and 1300 MWe have been used to validate the assumptions made on the basis of loop tests. These tests also demonstrated the validity of using freon to simulate two-phase flow conditions. The wealth of knowledge accumulated by the steam generator R and D program has been used to develop a new design of steam generators for the N4 plants. The current R and D effort is aimed at qualifying the N4 steam generator model and developing more comprehensive models. One prong of the R and D effort is the Megeve program. Megeve is a 25 MW steam generator which simulates operating conditions of the N4 model. The other prong is Clotaire, a freon-filled steam generator model which will be used to qualify thermal/hydraulic design codes used for multidimensional calculations for design of tube bundles

  16. Steam generator tube extraction

    International Nuclear Information System (INIS)

    Delorme, H.

    1985-05-01

    To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

  17. International examples of steam generator replacement

    International Nuclear Information System (INIS)

    Wiechmann, K.

    1993-01-01

    Since 1979-1980 a total of twelve nuclear power plants world-wide have had their steam generators replaced. The replacement of the Combustion steam generators in the Millstone-2 plant in the United States was completed very recently. Steam generator replacement activities are going on at present in four plants. In North Anna, the steam generators have been under replacement since January 1990. In Japan, preparations have been started for Genkai-1. Since January 1992, the two projects in Beznau-1, Switzerland, and Doel-3, Belgium, have bee planned and executed in parallel. Why steam generator replacement? There are a number of defect mechanisms which give rise to the need for early steam generator replacement. One of the main reasons is the use of Inconel-600 as material for the heating tubes. Steam generator heating tubes made of Inconel-600 have been known to exhibit their first defects due to stress corrosion cracking after less than one year of operation. (orig.) [de

  18. Cheaper power generation from surplus steam generating capacities

    International Nuclear Information System (INIS)

    Gupta, K.

    1996-01-01

    Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

  19. Embalse steam generators - status in 2009

    International Nuclear Information System (INIS)

    Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

    2009-01-01

    The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

  20. Safety significance of steam generator tube degradation mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Roussel, G; Mignot, P [AIB-Vincotte Nuclear - AVN, Brussels (Belgium)

    1991-07-01

    Steam generator (SG) tube bundle is a part of the Reactor Coolant Pressure Boundary (RCPB): this means that its integrity must be maintained. However, operating experience shows various types of tube degradation to occur in the SG tubing, which may lead to SG tube leaks or SG tube ruptures and create a loss of primary system coolant through the SG, therefore providing a direct path to the environment outside the primary containment structure. In this paper, the major types of known SG tube degradations are described and analyzed in order to assess their safety significance with regard to SG tube integrity. In conclusion: The operational reliability and the safety of the PWR steam generator s requires a sufficient knowledge of the degradation mechanisms to determine the amount of degradation that a tube can withstand and the time that it may remain in operation. They also require the availability of inspection techniques to accurately detect and characterize the various degradations. The status of understanding of the major types of degradation summarized in this paper shows and justifies why efforts are being performed to improve the management of the steam generator tube defects.

  1. Technical basis for the CANDU steam generator tube fitness-for-service guidelines

    International Nuclear Information System (INIS)

    Kozluk, M.J.; Scarth, D.A.; Graham, D.B.

    2002-01-01

    Active degradation mechanisms in steam generators and preheaters in Canadian CANDU T M generating stations are managed through Steam Generator Programs that incorporate tube inspection, maintenance (cleaning), fitness-for-service assessment, and preventative plugging as part of the overall steam generator management strategy. Steam generator and preheater tubes are inspected in accordance with the CSA Standard CAN/CSA-N285.4-94[l]. When a detected flaw indication does not satisfy the criteria of acceptance by examination, CSA-N285.4-94 permits a fitness-for-service assessment to determine acceptability. In 1999 Ontario Power Generation issued, for trial use, fitness-for-service guidelines for steam generator and preheater tubes in CANDU nuclear power plants. The main objectives of the Fitness-for-Service Guidelines are to provide reasonable assurance that tube structural integrity is maintained, and to provide reasonable assurance that there are adequate margins between estimated accumulated dose and applicable site dose limits. The Fitness-for-Service Guidelines are intended to provide industry-standard acceptance criteria and evaluation procedures for assessing the condition of steam generator and preheater tubes in terms of tube structural integrity, operational leak rate, and consequential leakage during an upset or abnormal event. This paper describes the technical basis for the minimum required safety factors specified in Table IC-1 of the Fitness-for-Service Guidelines and for the flaw models used to develop the flaw stability requirements in the nonmandatory, Appendix C of the Fitness-for-Service Guidelines. (author)

  2. Diagnostic system of steam generator, especially molten metal heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1986-01-01

    A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

  3. An integrated automatic system for the eddy-current testing of the steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Hee Gon; Choi, Seong Su [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

    1995-12-31

    This research project was focused on automation of steam generator tubes inspection for nuclear power plants. ECT (Eddy Current Testing) inspection process in nuclear power plants is classified into 3 subprocesses such as signal acquisition process, signal evaluation process, and inspection planning and data management process. Having been automated individually, these processes were effectively integrated into an automatic inspection system, which was implemented in HP workstation with expert system developed (author). 25 refs., 80 figs.

  4. An integrated automatic system for the eddy-current testing of the steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Hee Gon; Choi, Seong Su [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

    1996-12-31

    This research project was focused on automation of steam generator tubes inspection for nuclear power plants. ECT (Eddy Current Testing) inspection process in nuclear power plants is classified into 3 subprocesses such as signal acquisition process, signal evaluation process, and inspection planning and data management process. Having been automated individually, these processes were effectively integrated into an automatic inspection system, which was implemented in HP workstation with expert system developed (author). 25 refs., 80 figs.

  5. Structural integrity assessments of steam generator tubes using the FAD methodology

    Energy Technology Data Exchange (ETDEWEB)

    Bergant, Marcos A., E-mail: marcos.bergant@cab.cnea.gov.ar [Gerencia CAREM, Centro Atómico Bariloche (CNEA), Av. Bustillo 9500, San Carlos de Bariloche 8400 (Argentina); Yawny, Alejandro A., E-mail: yawny@cab.cnea.gov.ar [División Física de Metales, Centro Atómico Bariloche (CNEA)/CONICET, Av. Bustillo 9500, San Carlos de Bariloche 8400 (Argentina); Perez Ipiña, Juan E., E-mail: juan.perezipina@fain.uncoma.edu.ar [Grupo Mecánica de Fractura, Universidad Nacional del Comahue/CONICET, Buenos Aires 1400, Neuquén 8300 (Argentina)

    2015-12-15

    Highlights: • The Failure Assessment Diagram (FAD) is used to assess cracked steam generator tubes. • Typical loading conditions and reported tensile and fracture properties are used. • The FAD is capable to predict the failure mode for different cracks and loads. • The FAD can be used to reduce the conservatism of the current plugging criteria. • Appropriate tensile and fracture properties at operating conditions are required. - Abstract: Steam generator tubes (SGTs) represents up to 60% of the total primary pressure retaining boundary area of a nuclear power plant. They have been found susceptible to diverse degradation mechanisms during service. Due to the significance of a SGT failure on the plant safe operation, nuclear regulatory authorities have established tube plugging or repairing criteria which are based on the defect depth. The widespreadly used “40% criterion” proposed in the 70s is an example whose use is still recommended in the last editions of the ASME Boiler and Pressure Vessel Code. In the present work, an alternative, more realistic and less conservative methodology for SGT integrity evaluation is proposed. It is based on the Failure Assessment Diagram (FAD) and takes advantage of the recent developments in non-destructive techniques which allow a more comprehensive characterization of tube defects, i.e., depth, length, orientation and type. The proposed approach has been applied to: the study of the influence of primary and secondary stresses on tube integrity; the prediction of failure mode (i.e., ductile fracture or plastic collapse) of defective SGTs for varied crack geometries and loading conditions; the analysis of the sensibility of tensile and fracture properties with temperature. The potentiality of the FAD as a comprehensive methodology for predicting the failure loads and failure modes of flawed SGTs is highlighted.

  6. Structural integrity assessments of steam generator tubes using the FAD methodology

    International Nuclear Information System (INIS)

    Bergant, Marcos A.; Yawny, Alejandro A.; Perez Ipiña, Juan E.

    2015-01-01

    Highlights: • The Failure Assessment Diagram (FAD) is used to assess cracked steam generator tubes. • Typical loading conditions and reported tensile and fracture properties are used. • The FAD is capable to predict the failure mode for different cracks and loads. • The FAD can be used to reduce the conservatism of the current plugging criteria. • Appropriate tensile and fracture properties at operating conditions are required. - Abstract: Steam generator tubes (SGTs) represents up to 60% of the total primary pressure retaining boundary area of a nuclear power plant. They have been found susceptible to diverse degradation mechanisms during service. Due to the significance of a SGT failure on the plant safe operation, nuclear regulatory authorities have established tube plugging or repairing criteria which are based on the defect depth. The widespreadly used “40% criterion” proposed in the 70s is an example whose use is still recommended in the last editions of the ASME Boiler and Pressure Vessel Code. In the present work, an alternative, more realistic and less conservative methodology for SGT integrity evaluation is proposed. It is based on the Failure Assessment Diagram (FAD) and takes advantage of the recent developments in non-destructive techniques which allow a more comprehensive characterization of tube defects, i.e., depth, length, orientation and type. The proposed approach has been applied to: the study of the influence of primary and secondary stresses on tube integrity; the prediction of failure mode (i.e., ductile fracture or plastic collapse) of defective SGTs for varied crack geometries and loading conditions; the analysis of the sensibility of tensile and fracture properties with temperature. The potentiality of the FAD as a comprehensive methodology for predicting the failure loads and failure modes of flawed SGTs is highlighted.

  7. Steam generator with perfected dryers

    International Nuclear Information System (INIS)

    Fenet, J.C.

    1987-01-01

    This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

  8. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

  9. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

  10. CASTOR - Advanced System for VVER Steam Generator Inspection

    International Nuclear Information System (INIS)

    Mateljak, Petar

    2014-01-01

    From the safety point of view, steam generator is a very important component of a nuclear power plant. Only a thin tube wall prevents leakage of radioactive material from the primary side into the environment. Therefore, it is very important to perform inspections in order to detect pipe damage and apply appropriate corrective actions during outage. Application of the nondestructive examination (NDE) technique, that can locate degradation and measure its size and orientation, is an integral part of nuclear power plant maintenance. The steam generator inspection system is consisted of remotely controlled manipulator, testing instrument and software for data acquisition and analysis. Recently, the inspection systems have evolved to a much higher level of automation, efficiency and reliability resulting in a lower cost and shorter outage time. Electronic components have become smaller and deal with more complex algorithms. These systems are very fast, precise, reliable and easy to handle. The whole inspection, from the planning, examination, data analysis and final report, is now a highly automated process, which makes inspection much easier and more reliable. This paper presents the new generation of INETEC's VVER steam generator inspection system as ultimate solution for steam generator inspection and repair. (author)

  11. 49 CFR 229.105 - Steam generator number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

  12. LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

    International Nuclear Information System (INIS)

    DeFur, D.D.

    1975-04-01

    This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

  13. PACTEL: Experiments on the behaviour of the new horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Kouhia, J.; Riikonen, V.; Purhonen, H. [VTT Energy, Lappeenranta (Finland)

    1995-12-31

    Experiments were performed to study the behaviour of the PACTEL facility, a medium scale integral test loop simulating VVER 440 pressurized water reactors. The study focused on the operation of the new horizontal steam generator model installed in PACTEL. Three experiments were conducted: a small-break test to observe the steam generator behaviour over a range of primary coolant inventories, a hot leg loop seal experiment to study the cyclic behaviour of a loop seal and a loss of secondary side feedwater test to examine the effect of uncovered tubes in the steam generator. A reverse flow was observed in the lower part of the U-tube bundle of the steam generator during natural circulation. The flow reversal point dropped when the tubes uncovered, during secondary inventory reduction. (orig.). 5 refs.

  14. Analysis of induced steam generator tube rupture using MAAP 4.0

    International Nuclear Information System (INIS)

    Kenton, M.; Epstein, M.; Henry, R.E.; Paik, C.; Fuller, E.

    1996-01-01

    The nuclear industry has initiated a program of Steam Generator Degradation Specific Management (SGDSM) to cope with the various types of corrosion that have been observed in pressurized water reactor (PWR) steam generators. In parallel, the U.S. Nuclear Regulatory Commission is promulgating revised rules on steam generator tube integrity. To support these efforts, the Electric Power Research Institute has sponsored calculations with the MAAP 4 code. The principal objective of these calculations is to estimate the peak temperatures experienced by the steam generator tubes during high-pressure severe accidents. These results are used to evaluate the potential for degraded tubes to leak or rupture. Attention was focused on station blackout (SBO) accidents with loss of turbine-driven auxiliary feedwater because these generally result in the greatest threat to the tubes

  15. PACTEL: Experiments on the behaviour of the new horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Kouhia, J; Riikonen, V; Purhonen, H [VTT Energy, Lappeenranta (Finland)

    1996-12-31

    Experiments were performed to study the behaviour of the PACTEL facility, a medium scale integral test loop simulating VVER 440 pressurized water reactors. The study focused on the operation of the new horizontal steam generator model installed in PACTEL. Three experiments were conducted: a small-break test to observe the steam generator behaviour over a range of primary coolant inventories, a hot leg loop seal experiment to study the cyclic behaviour of a loop seal and a loss of secondary side feedwater test to examine the effect of uncovered tubes in the steam generator. A reverse flow was observed in the lower part of the U-tube bundle of the steam generator during natural circulation. The flow reversal point dropped when the tubes uncovered, during secondary inventory reduction. (orig.). 5 refs.

  16. Options for Steam Generator Decommissioning

    International Nuclear Information System (INIS)

    Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

    2016-01-01

    Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

  17. Steam generator tube failures: experience with water-cooled nuclear power reactors during 1976

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1978-02-01

    A survey was conducted of experience with steam generator tubes at nuclear power stations during 1976. Failures were reported at 25 out of 68 water-cooled reactors. The causes of these failures and the repair and inspection procedures designed to cope with them are summarized. Examination of the data indicates that corrosion was the major cause of steam generator tube failures. Improvements are needed in steam generator design, condenser integrity and secondary water chemistry control. (author)

  18. An integrated leak detection system for the ALMR steam generator

    International Nuclear Information System (INIS)

    Dayal, Y.; Gaubatz, D.C.; Wong, K.K.; Greene, D.A.

    1995-01-01

    The steam generator (SG) of the Advanced Liquid Metal Reactor (ALMR) system serves as a heat exchanger between the shell side secondary loop hot liquid sodium and the tube side water/steam mixture. A leak in the tube will result in the injection of the higher pressure water/steam into the sodium and cause an exothermic sodium-water reaction. An initial small leak (less than 1 gm/sec) can escalate into an intermediate size leak in a relatively short time by self enlargement of the original flaw and by initiating leaks in neighboring tubes. If not stopped, complete rupture of one or more tubes can cause injection rates of thousands of gm/sec and result in the over pressurization of the secondary loop rupture disk and dumping of the sodium to relieve pressure. The down time associated with severe sodium-water reaction damage has great adverse economic consequence. An integrated leak detection system (ILDS) has been developed which utilizes both chemical and acoustic sensors for improved leak detection. The system provides SG leak status to the reactor operator and is reliable enough to trigger automatic control action to protect the SG. The ILDS chemical subsystem uses conventional in-sodium and cover gas hydrogen detectors and incorporates knowledge based effects due to process parameters for improved reliability. The ILDS acoustic subsystem uses an array of acoustic sensors and incorporates acoustic beamforming technology for highly reliable and accurate leak identification and location. The new ILDS combines the small leak detection capability of the chemical system with the reliability and rapid detection/location capability of the acoustic system to provide a significantly improved level of protection for the SG over a wide range of operation conditions. (author)

  19. Failure Pressure Estimates of Steam Generator Tubes Containing Wear-type Defects

    International Nuclear Information System (INIS)

    Yoon-Suk Chang; Jong-Min Kim; Nam-Su Huh; Young-Jin Kim; Seong Sik Hwang; Joung-Soo Kim

    2006-01-01

    It is commonly requested that steam generator tubes with defects exceeding 40% of wall thickness in depth should be plugged to sustain all postulated loads with appropriate margin. The critical defect dimensions have been determined based on the concept of plastic instability. This criterion, however, is known to be too conservative for some locations and types of defects. In this context, the accurate failure estimation for steam generator tubes with a defect draws increasing attention. Although several guidelines have been developed and are used for assessing the integrity of defected tubes, most of these guidelines are related to stress corrosion cracking or wall-thinning phenomena. As some of steam generator tubes are also failed due to fretting and so on, alternative failure estimation schemes for relevant defects are required. In this paper, three-dimensional finite element (FE) analyses are carried out under internal pressure condition to simulate the failure behavior of steam generator tubes with different defect configurations; elliptical wastage type, wear scar type and rectangular wastage type defects. Maximum pressures based on material strengths are obtained from more than a hundred FE results to predict the failure of the steam generator tube. After investigating the effect of key parameters such as wastage depth, wastage length and wrap angle, simplified failure estimation equations are proposed in relation to the equivalent stress at the deepest point in wastage region. Comparison of failure pressures predicted according to the proposed estimation scheme with some corresponding burst test data shows good agreement, which provides a confidence in the use of the proposed equations to assess the integrity of steam generator tubes with wear-type defects. (authors)

  20. Liquid metal steam generator

    International Nuclear Information System (INIS)

    Wolowodiuk, W.

    1975-01-01

    A liquid metal heated steam generator is described which in the event of a tube failure quickly exhausts out of the steam generator the products of the reaction between the water and the liquid metal. The steam is generated in a plurality of bayonet tubes which are heated by liquid metal flowing over them between an inner cylinder and an outer cylinder. The inner cylinder extends above the level of liquid metal but below the main tube sheet. A central pipe extends down into the inner cylinder with a centrifugal separator between it and the inner cylinder at its lower end and an involute deflector plate above the separator so that the products of a reaction between the liquid metal and the water will be deflected downwardly by the deflector plate and through the separator so that the liquid metal will flow outwardly and away from the central pipe through which the steam and gaseous reaction products are exhausted. (U.S.)

  1. Steam generator sludge removal apparatus

    International Nuclear Information System (INIS)

    Schafer, B.W.; Werner, C.E.; Klahn, F.C.

    1992-01-01

    The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

  2. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1997-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  3. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1998-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  4. Steam generating system in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kurosawa, Katsutoshi.

    1984-01-01

    Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

  5. Structural and leakage integrity assessment of WWER steam generator tubes

    International Nuclear Information System (INIS)

    Splichal, K.; Otruba, J.; Keilova, E.; Krhounek, V.; Turek, J.

    1996-01-01

    The leakage and plugging limits were derived for WWER steam generators based on leak and burst tests using tubes with axial part-through and through-wall defects. The following conclusions were arrived at: (i) The permissible primary-to-secondary leak rate with respect to the permissible through-wall defect size of WWER-440 and WWER-1000 steam generator tubes is 8 l/h. (ii) The primary-to-secondary leak rate is reduced by the blocking of the tube cracks by corrosion product particles and other substances. (iii) The rate of crack penetration through the tube wall is higher than the crack widening. (iv) The validity of the criterion of instability for tubes with through-wall cracks was confirmed experimentally. For the WWER-440 and WWER-1000 steam generators, the critical size of axial through-wall cracks, for the threshold primary-to-secondary pressure difference, is 13.8 and 12.0 mm, respectively. (v) The calculated leakage for the rupture of one tube and for the assumed extreme defects is two orders and one order of magnitude, respectively, higher than the proposed primary water leakage limit of 8 l/h. (vi) The experiments gave evidence that the use of the permissible thinning limit of 80% for the heat exchange tube plugging does not bring about uncontrollable leakage or unstable crack growth. This is consistent with experience gained at WWER-440 type nuclear power plants. 4 tabs., 5 figs., 9 refs

  6. Thermal hydraulic studies in steam generator test facility

    International Nuclear Information System (INIS)

    Vinod, V.; Suresh Kumar, V.A.; Noushad, I.B.; Ellappan, T.R.; Rajan, K.K.; Rajan, M.; Vaidyanathan, G.

    2005-01-01

    Full text of publication follows: A 500 MWe fast breeder reactor is being constructed at Kalpakkam, India. This is a sodium cooled reactor with two primary and two secondary sodium loops with total 8 steam generators. The typical advantage of fast breeder plants is the high operating temperature of steam cycles and the high plant efficiency. To produce this high pressure and high temperature steam, once through straight tube vertical sodium heated steam generators are used. The steam is generated from the heat produced in the reactor core and being transported through primary and secondary sodium circuits. The steam generator is a 25 m high middle supported steam generator with expansion bend and 23 m heat transfer length. Steam Generator Test Facility (SGTF) constructed at Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam aims at performing various tests on a 5.5 MWt steam generator. This vertically simulated test article is similar in all respects to the proposed 157 MWt steam generator module for the Prototype Fast Breeder Reactor (PFBR), with reduced number of tubes. Heat transfer performance tests are done with this 19 tube steam generator at various load conditions. Sodium circuit for the SGTF is equipped with oil fired heater as heat source and centrifugal sodium pump, to pump sodium at 105 m 3 /hr flow rate. Other typical components like sodium to air heat exchanger, sodium purification system and hydrogen leak detection system is also present in the sodium circuit. High pressure steam produced in the steam generator is dumped in a condenser and recycled. Important tests planned in SGTF are the heat transfer performance test, stability test, endurance test and performance test of steam generator under various transients. The controlled operation of steam generator will be studied with possible control schemes. A steady state simulation of the steam generator is done with a mathematical model. This paper gives the details of heat transfer

  7. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    Science.gov (United States)

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  8. Steam generator tube rupture (SGTR) scenarios

    International Nuclear Information System (INIS)

    Auvinen, A.; Jokiniemi, J.K.; Laehde, A.; Routamo, T.; Lundstroem, P.; Tuomisto, H.; Dienstbier, J.; Guentay, S.; Suckow, D.; Dehbi, A.; Slootman, M.; Herranz, L.; Peyres, V.; Polo, J.

    2005-01-01

    The steam generator tube rupture (SGTR) scenarios project was carried out in the EU 5th framework programme in the field of nuclear safety during years 2000-2002. The first objective of the project was to generate a comprehensive database on fission product retention in a steam generator. The second objective was to verify and develop predictive models to support accident management interventions in steam generator tube rupture sequences, which either directly lead to severe accident conditions or are induced by other sequences leading to severe accidents. The models developed for fission product retention were to be included in severe accident codes. In addition, it was shown that existing models for turbulent deposition, which is the dominating deposition mechanism in dry conditions and at high flow rates, contain large uncertainties. The results of the project are applicable to various pressurised water reactors, including vertical steam generators (western PWR) and horizontal steam generators (VVER)

  9. Minimize corrosion degradation of steam generator tube materials

    International Nuclear Information System (INIS)

    Lu, Y.

    2006-01-01

    As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

  10. Improved in-service inspection program for management of degradation in steam generator tubing

    International Nuclear Information System (INIS)

    Kurtz, R.; Heasler, P.; Muscara, J.

    1992-01-01

    This paper presents an overview of significant results from NRC-sponsored research on steam generator tube integrity and inspection. Burst test results are described along with empirical models to relate flaw geometry and size to tube burst pressure. Results of round robin examinations of a retired-from-service steam generator to determine eddy current inspection reliability are presented. An evaluation and comparison of various sampling plans for in-service inspection of steam generators is discussed. Finally, performance demonstration qualification efforts for eddy current inspection systems are described

  11. Cleanliness criteria to improve steam generator performance

    International Nuclear Information System (INIS)

    Schwarz, T.; Bouecke, R.; Odar, S.

    2005-01-01

    High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

  12. 1984 NRC Branch annual report: Steam Generator Group Project

    International Nuclear Information System (INIS)

    Clark, R.A.; Bickford, R.L.; Birks, A.S.

    1985-02-01

    Program objectives are to develop validated models, based on experimental data, for prediction of margins-to-failure under burst and collapse pressures of steam generator tubing found to be service-degraded by eddy current inservice inspection. This required the research contractor, Pacific Northwest Laboratory, to obtain, house and prepare an out-of-service degraded steam generator for a confirmatory research program. This research includes: (1) validation of current and developmental nondestructive examination techniques; (2) optimization of inservice inspection procedures, sampling plan and inspection period; (3) validation of tube integrity predictive models; (4) validation of stress corrosion cracking predictive models; (5) development/optimization of tube plugging criteria; and (6) evaluation of proposed chemical cleaning and decontamination processes/procedures with respect to near-term integrity and long-term effects on corrosion, degradation and safety

  13. Depth-Sizing Technique for Crack Indications in Steam Generator Tubing

    International Nuclear Information System (INIS)

    Cho, Chan Hee; Lee, Hee Jeong; Kim, Hong Deok

    2009-01-01

    The nuclear power plants have been safely operated by plugging the steam generator tubes which have the crack indications. Tube rupture events can occur if analysts fail to detect crack indications during in-service inspection. There are various types of crack indication in steam generator tubes and they have been detected by the eddy current test. The integrity assessment should be performed using the crack-sizing results from eddy current data when the crack indication is detected. However, it is not easy to evaluate the crack-depth precisely and consistently due to the complexity of the methods. The current crack-sizing methods were reviewed in this paper and the suitable ones were selected through the laboratory tests. The retired steam generators of Kori Unit 1 were used for this study. The round robin tests by the domestic qualified analysts were carried out and the statistical models were introduced to establish the appropriate depth-sizing techniques. It is expected that the proposed techniques in this study can be utilized in the Steam Generator Management Program

  14. Thermal performances of molten salt steam generator

    International Nuclear Information System (INIS)

    Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

    2016-01-01

    Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

  15. Testing installation for a steam generator

    International Nuclear Information System (INIS)

    Dubourg, M.

    1985-01-01

    The invention proposes a testing installation for a steam generator associated to a boiler, comprising a testing exchanger connected to a feeding circuit in secondary fluid and to a circuit to release the steam produced, and comprising a heating-tube bundle connected to a closed circuit of circulation of a primary coolant at the same temperature and at the pressure than the primary fluid. The heating-tube bundle of the testing exchanger has the same height than the primary bundle of the steam generator and the testing exchanger is at the same level and near the steam generator and is fed by the same secondary fluid such as it is subject to the same operation phases during a long period. The in - vention applies, more particularly, to the steam generators of pressurized water nuclear power plants [fr

  16. Design of a steam generator for PWR power plants and steady state simulation

    International Nuclear Information System (INIS)

    Ferreira, W.J.

    1982-01-01

    A procedure and a computer code for the thermal design of a steam generator for PWR power plants is developed. A vertical integral steam generator with inverted U-tubes and natural circulation of the secondary side is selected for modelling. Primary fluid velocity and recirculation ratio are varied to obtain the preliminary dimensions. Further, adjustments are made through iteractive solution of the equations of conservation of mass, energy and momentum. An agreement is found between design calculations for steam generators of different capacities and existing designs. (Author) [pt

  17. Prototype steam generator test at SCTI/ETEC. Acoustic program test plan

    International Nuclear Information System (INIS)

    Greene, D.A.; Thiele, A.; Claytor, T.N.

    1981-10-01

    This document is an integrated test plan covering programs at General Electric (ARSD), Rockwell International (RI) and Argonne National Laboratory (CT). It provides an overview of the acoustic leak detection test program which will be completed in conjunction with the prototype LMFBR steam generator at the Energy Technology Engineering Laboratory. The steam generator is installed in the Sodium Components Test Installation (SCTI). Two acoustic detection systems will be used during the test program, a low frequency system developed by GE-ARSD (GAAD system) and a high frequency system developed by RI-AI (HALD system). These systems will be used to acquire data on background noise during the thermal-hydraulic test program. Injection devices were installed during fabrication of the prototype steam generator to provide localized noise sources in the active region of the tube bundle. These injectors will be operated during the steam generator test program, and it will be shown that they are detected by the acoustic systems

  18. An expert system for steam generator maintenance

    International Nuclear Information System (INIS)

    Remond, A.

    1988-01-01

    The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

  19. Steam generators: critical components in nuclear steam supply systems

    Energy Technology Data Exchange (ETDEWEB)

    Stevens-Guille, P D

    1974-02-28

    Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

  20. Development of integral type forgings for steam generator of nuclear power plant

    International Nuclear Information System (INIS)

    Suzuki, Komei; Sato, Ikuo; Murai, Etsuo

    1992-01-01

    The use of integral type steel forgings for the construction of pressure vessel enhances the structural integrity of components and makes the fabrication of components and the execution of in-service inspection (ISI) easier than those fabrication from plate and casting materials. Such steel forgings have been realized for steam generator (SG) for nuclear power plant as follows : (1) Forged shell ring : change from welding fabrication of formed plates to forging ; (2) Forged conical shell ring : ditto ; (3) Forged head integral with nozzles (s) : (i) Primary head : change from casting to forging ; (ii) Secondary head : change from welding fabrication of formed plates to forging. These steel forgings have been realized by recent development in manufacturing technologies, such as steel making, forging processes and heat treatment which are vital to the quality of steel forgings. Some examples of recent typical high quality steel forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced, and the main points of the manufacturing technique and the quality attained are also described. (author)

  1. Moisture separator for steam generator level measurement system

    International Nuclear Information System (INIS)

    Cantineau, B.J.

    1987-01-01

    A steam generator level measurement system having a reference leg which is kept full of water by a condensation pot, has a liquid/steam separator in the connecting line between the condensation pot and the steam phase in the steam generator to remove excess liquid from the steam externally of the steam generator. This ensures that the connecting line does not become blocked. The separator pot has an expansion chamber which slows down the velocity of the steam/liquid mixture to aid in separation, and a baffle, to avoid liquid flow into the line connected to the condensate pot. Liquid separated is returned to the steam generator below the water level through a drain line. (author)

  2. The Concept of Steam Pressure Control by Changing the Feedwater Flow during Heatup Operation for an Integral Reactor with a Once-Through Steam Generator

    International Nuclear Information System (INIS)

    Seo, Jae Kwang; Choi, Ki Yong; Kang, Han Ok; Kim, Young In; Yoon, Ju Hyeon; Zee, Sung Qunn

    2005-01-01

    The design features of a once-through steam generator (OTSG) for an integral reactor are significantly different from the commercial U-tube type steam generator from several aspects such as the general arrangement, size, operation conditions, and so on. Therefore a sufficient understanding of the thermal-hydraulic characteristics of the OTSG is essential for the design of the nuclear steam supply system (NSSS) and the power conversion system (PCS). It is also necessary to develop operation procedures complying to the unique design features of the OTSG of interest. The OTSG is sized to produce a sufficiently superheated steam during a normal power operation and therefore the secondary system can be simple relative to that of the other types of steam generators. For the plant adopting the OTSG, the steam pressure in the secondary circuit (tube side of the OTSG) is controlled to be constant during a normal power operation. Constant steam pressure is realized by regulating the control valve on the main steam line dedicated for this purpose. However during a heatup operation, at which the fluid state at the exit of the OTSG is a single phase hot water or two phases, it is not proper to use the control valve on the main steam line due to a control problem at low and multi-phase flow conditions and possibly an erosion problem. For these reasons, another dedicated line called a startup cooling line is used during a heatup condition. There may be several operational conditions for the secondary fluid required to pass through during heatup operation, depending on the design of the PCS. In general, there are two conditions: One is a condition for a vacuum operation for the condenser and another is an entry condition for a steam pressure control operation for an auxiliary power system. In this study, the concept of using a simple startup cooling line with a fixed flow resistance and changing the feedwater flow for the pressure control of the PCS during a heatup period are

  3. Effects of Chemistry Parameters of Primary Water affecting Leakage of Steam Generator Tube Cracks

    Energy Technology Data Exchange (ETDEWEB)

    Shin, D. M.; Cho, N. C.; Kang, Y. S.; Lee, K. H. [KHNP CRI, Daejeon (Korea, Republic of)

    2016-10-15

    Degradation of steam generator (SG) tubes can affect pressure boundary tightness. As a defense-in-depth measure, primary to secondary leak monitoring program for steam generators is implemented, and operation is allowed under leakage limits in nuclear power plants. Chemistry parameters that affect steam generator tube leakage due to primary water stress corrosion cracking (PWSCC) are investigated in this study. Tube sleeves were installed to inhibit leakage and improve tube integrity as a part of maintenance methods. Steam generators occurred small leak during operation have been replaced with new steam generators according to plant maintenance strategies. The correlations between steam generator leakage and chemistry parameters are presented. Effects of primary water chemistry parameters on leakage from tube cracks were investigated for the steam generators experiencing small leak. Unit A experienced small leakage from steam generator tubes in the end of operation cycle. It was concluded that increased solubility of oxides due to high pHT could make leakage paths, and low boron concentration lead to less blockage in cracks. Increased dissolved hydrogen may retard crack propagations, but it did not reduce leak rate of the leaking steam generator. In order to inhibit and reduce leakage, pH{sub T} was controlled by servicing cation bed operation. The test results of decreasing pHT indicate low pHT can reduce leak rate of PWSCC cracks in the end of cycle.

  4. Effects of Chemistry Parameters of Primary Water affecting Leakage of Steam Generator Tube Cracks

    International Nuclear Information System (INIS)

    Shin, D. M.; Cho, N. C.; Kang, Y. S.; Lee, K. H.

    2016-01-01

    Degradation of steam generator (SG) tubes can affect pressure boundary tightness. As a defense-in-depth measure, primary to secondary leak monitoring program for steam generators is implemented, and operation is allowed under leakage limits in nuclear power plants. Chemistry parameters that affect steam generator tube leakage due to primary water stress corrosion cracking (PWSCC) are investigated in this study. Tube sleeves were installed to inhibit leakage and improve tube integrity as a part of maintenance methods. Steam generators occurred small leak during operation have been replaced with new steam generators according to plant maintenance strategies. The correlations between steam generator leakage and chemistry parameters are presented. Effects of primary water chemistry parameters on leakage from tube cracks were investigated for the steam generators experiencing small leak. Unit A experienced small leakage from steam generator tubes in the end of operation cycle. It was concluded that increased solubility of oxides due to high pHT could make leakage paths, and low boron concentration lead to less blockage in cracks. Increased dissolved hydrogen may retard crack propagations, but it did not reduce leak rate of the leaking steam generator. In order to inhibit and reduce leakage, pH_T was controlled by servicing cation bed operation. The test results of decreasing pHT indicate low pHT can reduce leak rate of PWSCC cracks in the end of cycle

  5. Evaluation of sulfur hexafluoride and helium for steam generator leak location: Final report

    International Nuclear Information System (INIS)

    Kassen, W.R.

    1987-01-01

    Since the use of sulfur hexafluoride as a tracer for identifying sources of primary to secondary leakage in PWR steam generators appeared to offer significant sensitivity advantages, the thermal stability of sulfur hexafluoride in water was evaluated at steam generator operating temperature. Significant decomposition was observed after 2 to 4 hours at temperature. Key decomposition products were fluoride and sulfide ions. Based on this observation and these limited test results, the use of SF 6 for PWR steam generator leak location can not be recommended at this time. A survey of 15 utilities was conducted in regard to their application experience with the helium tracer-mass spectroscopy technique for steam generator leak location. Although several successful steam generator integrity programs do not include use of this technique, it has proven to be a useful addition to the inspection program at some plants. No corrosion concerns appear to be associated with this technique

  6. Passive system with steam-water injector for emergency supply of NPP steam generators

    International Nuclear Information System (INIS)

    Il'chenko, A.G.; Strakhov, A.N.; Magnitskij, D.N.

    2009-01-01

    The calculation results of reliability indicators of emergency power supply system and emergency feed-water supply system of serial WWER-1000 unit are presented. To ensure safe water supply to steam generators during station blackout it was suggested using additional passive emergency feed-water system with a steam-water injector working on steam generators dump steam. Calculated analysis of steam-water injector operating capacity was conducted at variable parameters of steam at the entrance to injector, corresponding to various moments of time from the beginning of steam-and-water damping [ru

  7. Chemical cleaning as an essential part of steam generator asset management

    International Nuclear Information System (INIS)

    Stiepani, C.; Ammann, F.; Jones, D.; Evans, S.; Harper, K.

    2010-01-01

    Accumulation of deposits is intrinsic for the operation of Steam Generators in PWRs. Such depositions often lead to reduction of thermal performance, loss of component integrity and, in some cases to power restrictions. Accordingly removal of such deposits is an essential part of the asset management of the Steam Generators in a Nuclear Power Plant. Every plant has its individual condition, history and constraints which need to be considered when planning and performing a chemical cleaning. Typical points are: Sludge load amount and constitution of the deposits; Sludge distribution in the steam generator; Existing or expected corrosion problems; Amount and treatment possibilities for the waste generated. Depending on these points the strategy for chemical cleaning shall be evolved. The range of treatment starts with very soft cleanings with a removal of approx 100 kg per steam generator and goes to a full scale cleaning which can remove up to several thousand kilograms of deposits from a steam generator. Depending on the goal to be achieved and the steam generator present an adequate cleaning method shall be selected. Flexible and 'customizable' cleaning methods that can be adapted to the individual needs of a plant are therefore a must. Particular for the application of preventive cleanings where repeated or even regular application are intended, special focus has to be put on low corrosion and easy waste handling. Therefore AREVA has developed the 'C3' concept, Customized Chemical Cleaning concept. This concept covers the entire range of steam generator cleaning. Particular for the preventive maintenance cleanings processes with extreme low corrosion rates and easy waste handling are provided which make repeated applications safe and cost efficient. (author)

  8. Thermal-hydraulics in recirculating steam generators

    International Nuclear Information System (INIS)

    Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

    1981-04-01

    This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

  9. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  10. CAREM-25 Steam Generator Stability Analysis

    International Nuclear Information System (INIS)

    Rabiti, A.; Delmastro, D.

    2003-01-01

    In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

  11. Steam generators

    International Nuclear Information System (INIS)

    Hayden, R.L.J.

    1979-01-01

    Steam generators for nuclear reactors are designed so that deposition of solids on the surface of the inlet side of the tubesheet or the inlet header with the consequent danger of corrosion and eventual tube failure is obviated or substantially reduced. (U.K.)

  12. Effect of Ovality on Maximum External Pressure of Helically Coiled Steam Generator Tubes with a Rectangular Wear

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Dong In; Lim, Eun Mo; Huh, Nam Su [Seoul National Univ. of Science and Technology, Seoul (Korea, Republic of); Choi, Shin Beom; Yu, Je Yong; Kim, Ji Ho; Choi, Suhn [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    A structural integrity of steam generator tubes of nuclear power plants is one of crucial parameters for safe operation of nuclear power plants. Thus, many studies have been made to provide engineering methods to assess integrity of defective tubes of commercial nuclear power plants considering its operating environments and defect characteristics. As described above, the geometric and operating conditions of steam generator tubes in integral reactor are significantly different from those of commercial reactor. Therefore, the structural integrity assessment of defective tubes of integral reactor taking into account its own operating conditions and geometric characteristics, i. e., external pressure and helically coiled shape, should be made to demonstrate compliance with the current design criteria. Also, ovality is very specific characteristics of the helically coiled tube because it is occurred during the coiling processes. The wear, occurring from FIV (Flow Induced Vibration) and so on, is main degradation of steam generator tube. In the present study, maximum external pressure of helically coiled steam generator tube with wear is predicted based on the detailed 3-dimensional finite element analysis. As for shape of wear defect, the rectangular shape is considered. In particular, the effect of ovality on the maximum external pressure of helically coiled tubes with rectangular shaped wear is investigated. In the present work, the maximum external pressure of helically coiled steam generator tube with rectangular shaped wear is investigated via detailed 3-D FE analyses. In order to cover a practical range of geometries for defective tube, the variables affecting the maximum external pressure were systematically varied. In particular, the effect of tube ovality on the maximum external pressure is evaluated. It is expected that the present results can be used as a technical backgrounds for establishing a practical structural integrity assessment guideline of

  13. Electrosleeve process for in-situ nuclear steam generator repair

    International Nuclear Information System (INIS)

    Renaud, E.; Brennenstuhl, A.M.; Stewart, D.R.; Gonzalez, F.

    2000-01-01

    Degradation of steam generator tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced outages, unit derating, steam generator replacement or even the permanent shutdown of a reactor. In response to the onset of steam generator degradation at Ontario Power Generation's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for steam generator tubing repair and the unique properties of the advanced sleeve material. The successful installation of fourteen Electrosleeves that have been in service for more than six years in Alloy 400 tubing at the Pickering-S CANDU unit, and the more recent (Nov. 99) extension of the technology to Alloy 600 by the installation of 57 sleeves in a U.S. pressurized water reactor (PWR) at Callaway, is presented. The Electrosleeve process has been granted a conditional license by the U.S. Nuclear Regulatory Commission (NRC). In Canada, the process of licensing Electrosleeve with the CNSC / TSSA has begun. (author)

  14. Materials choices for the advanced LWR steam generators

    International Nuclear Information System (INIS)

    Paine, J.P.N.; Shoemaker, C.E.; McIlree, A.R.

    1987-01-01

    Current light water reactor (LWR) steam generators have been affected by a variety of corrosion and mechanical damage degradation mechanisms. Included are wear caused by tube vibration, intergranular corrosion, pitting, and thinning or wastage of the steam generator tubing and accelerated corrosion of carbon steel supports (denting). The Electric Power Research Institute (EPRI) and the Steam Generator Owners Groups (I, II) have sponsored laboratory and field studies to provide ameliorative actions for the majority of the damage forms experienced to date. Some of the current corrosion mechanisms are aggravated or caused by unique materials choices or materials interactions. New materials have been proposed and at least partially qualified for use in replacement model steam generators, including an advanced LWR design. In so far as possible, the materials choices for the advanced LWR steam generator avoid the corrosion pitfalls seemingly inherent in the current designs. The EPRI Steam Generator Project staff has recommended materials and design choices for a new steam generator. Based on these recommendations we believe that the advanced LWR steam generators will be much less affected by corrosion and mechanical damage mechanisms than are now experienced

  15. Steam generator operating experience update, 1982-1983

    International Nuclear Information System (INIS)

    Frank, L.

    1984-06-01

    This report is a continuation of earlier reports by the staff addressing pressurized water reactor steam generator operating experience. NUREG-0886, Steam Generator Tube Experience, published in February 1982 summarized experience in domestic and foreign plants through December 1981. This report summarizes steam generator operating experience in domestic plants for the years 1982 and 1983. Included are new problems encountered with secondary-side loose parts, sulfur-induced stress-assisted corrosion cracking, and flow-induced vibrational wear in the new preheater design steam generators. The status of Unresolved Safety Issues A3, A4, and A5 is also discussed

  16. Strategic maintenance plan for Cernavoda steam generators

    International Nuclear Information System (INIS)

    Cicerone, T.; Dhar, D.; VandenBerg, J.P.

    2002-01-01

    Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

  17. Vertical steam generator

    International Nuclear Information System (INIS)

    Cuda, F.; Kondr, M.; Kresta, M.; Kusak, V.; Manek, O.; Turon, S.

    1982-01-01

    A vertical steam generator for nuclear power plants and dual purpose power plants consists of a cylindrical vessel in which are placed heating tubes in the form upside-down U. The heating tubes lead to the jacket of the cylindrical collector placed in the lower part of the steam generator perpendicularly to its vertical axis. The cylindrical collector is divided by a longitudinal partition into the inlet and outlet primary water sections of the heating tubes. One ends of the heating tube leads to the jacket of the collector for primary water feeding and the second ends of the heating tubes into the jacket of the collector which feeds and offtakes primary water from the heating tubes. (B.S.)

  18. The casebook of technical presentation on a steam generator

    International Nuclear Information System (INIS)

    1986-05-01

    This casebook consists of seven presentations, which are measures and experience of maintenance of water quality in PWR generator, corrosion in steam generator, safely evaluation by management and closing in steam generator, testing of eddy current in steam generator, unsettled problems of safety in steam generator and maintenance of water quality in PWR generator.

  19. Intelligent information data base of flow boiling characteristics in once-through steam generator for integrated type marine water reactor

    International Nuclear Information System (INIS)

    Inasaka, Fujio; Nariai, Hideki

    1998-01-01

    Valuable experimental knowledge with flow boiling characteristics of the helical-coil type once-through steam generator was converted into an intelligent information data base program. The program was created as a windows application using the Visual Basic. Main functions of the program are as follows: (1) steady state flow boiling analysis of any helical-coil type once-through steam generator, (2) analysis and comparison with the experimental data, (3) reference and graph display of the steady state experimental data, (4) reference of the flow instability experimental data and display of the instability threshold correlated by each parameter, (5) summary of the experimental apparatus. (6) menu bar such as a help and print. In the steady state analysis, the region lengths of subcooled boiling, saturated boiling, and super-heating, and the temperature and pressure distributions etc. for secondary water calculated. Steady state analysis results agreed well with the experimental data, with the exception of the pressure drop at high mass velocity. The program will be useful for the design of not only the future integrated type marine water reactor but also the small sized water reactor with helical-coil type steam generator

  20. Model of reverse steam generator

    International Nuclear Information System (INIS)

    Malasek, V.; Manek, O.; Masek, V.; Riman, J.

    1987-01-01

    The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

  1. Predicting steam generator crevice chemistry

    International Nuclear Information System (INIS)

    Burton, G.; Strati, G.

    2006-01-01

    'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

  2. Development of a steam generator lancing system

    International Nuclear Information System (INIS)

    Jeong, Woo-Tae; Kim, Seok-Tae; Hong, Sung-Yull

    2006-01-01

    It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, for example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, and KALANS-I Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the KALANS-I lancing system for YGN Units 1 and 2 and Ulchin Units 3 and 4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development

  3. Method to detect steam generator tube leakage

    International Nuclear Information System (INIS)

    Watabe, Kiyomi

    1994-01-01

    It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

  4. Future aspects for liquid metal heated steam generators

    International Nuclear Information System (INIS)

    Jansing, W.; Ratzel, W.; Vinzens, K.

    1975-01-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  5. Future aspects for liquid metal heated steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Jansing, W; Ratzel, W; Vinzens, K

    1975-07-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  6. Comments on US LMFBR steam generator base technology

    International Nuclear Information System (INIS)

    Simmons, W.R.

    1984-01-01

    The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

  7. Steam Generator Inspection Planning Expert System

    International Nuclear Information System (INIS)

    Rzasa, P.

    1987-01-01

    Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

  8. Control concepts for direct steam generation in parabolic troughs

    Energy Technology Data Exchange (ETDEWEB)

    Valenzuela, Loreto; Zarza, Eduardo [CIEMAT, Plataforma Solar de Almeria, Tabernas (Almeria) (Spain); Berenguel, Manuel [Universidad de Almeria, Dept. de Lenguajes y Computacion, Almeria (Spain); Camacho, Eduardo F. [Universidad de Sevilla, Dept. de Ingenieria de Sistemas y Automatica, Sevilla (Spain)

    2005-02-01

    A new prototype parabolic-trough collector system was erected at the Plataforma Solar de Almeria (PSA) (1996-1998) to investigate direct steam generation (DSG) in a solar thermal power plant under real solar conditions. The system has been under evaluation for efficiency, cost, control and other parameters since 1999. The main objective of the control system is to obtain steam at constant temperature and pressure at the solar field outlet, so that changes in inlet water conditions and/or in solar radiation affect the amount of steam, but not its quality or the nominal plant efficiency. This paper presents control schemes designed and tested for two operating modes, 'Recirculation', for which a proportional-integral-derivative (PI/PID) control functions scheme has been implemented, and 'Once-through', requiring more complex control strategies, for which the scheme is based on proportional-integral (PI), feedforward and cascade control. Experimental results of both operation modes are discussed. (Author)

  9. WWER Steam Generators Tubing Performance and Aging Management

    International Nuclear Information System (INIS)

    Trunov, Nikolay B.; Davidenko, Stanislav E.; Grigoriev, Vladimir A.; Popadchuk, Valery S.; Brykov, Sergery I.; Karzov, Georgy P.

    2006-01-01

    At WWER NPPs the horizontal steam generators (SGs), are used that differ in design concept from vertical SGs mostly used at western NPPs. Reliable operation of SG heat-exchanging tubes is the crucial worldwide problem for NPP of various types. According to the operation feedback the water chemistry is the governing factor affecting operability of SG tubing. The secondary side corrosion is considered to be the main mechanism of SG heat-exchanging tubes damage at WWER plants. To make the assessment of the tubing integrity the combination of pressure tests and eddy-current tests is used. Assessment of the tubing performance is an important part of SG life extension practice. The given paper deals with the description of the tube testing strategy and the approach to tube integrity assessment based on deterministic and probabilistic methods of fracture mechanics. Requirements for eddy-current test are given as well. Practice of condition monitoring and implementing the database on steam generators operation are presented. The approach to tubes plugging criteria is described. The research activities on corrosion mechanism studies and residual lifetime evaluation are mentioned. (authors)

  10. Development of the visual inspection system for the top of the tube sheet in steam generators

    International Nuclear Information System (INIS)

    Kim, Gyung Sub; Choi, Sang Hoon; Kim, Ki Chul

    2008-01-01

    Steam Generators at Nuclear Power plants have a important function to isolate Radioactivity between the primary side radioactive fluid running through tubes and the secondary side with non-radioactive fluid through out of a tube bundle, in addition to a function of steam generation. Therefore, To obtain integrity of Steam Generator is really important for safety in the nuclear power plant. At the same time, sludge and foreign objects in steam generators are known as major sources causing the damage of SG tubes. But there is no way to prevent those coming to steam generators until now. Therefore, a periodic inspection and removal of those in steam generators is the only way for those Generally, Most of the Nuclear Power Plants have been inspecting visually every outage for the top of the tube sheet in which sludge and foreign objects lead to the buildup to know how these are

  11. Mathematical modeling of a steam generator for sensor fault detection

    International Nuclear Information System (INIS)

    Prock, J.

    1988-01-01

    A dynamic model for a nuclear power plant steam generator (vertical, preheated, U-tube recirculation-type) is formulated as a sixth-order nonlinear system. The model integrates nodal mass and energy balances for the primary water, the U-tube metal and the secondary water and steam. The downcomer flow is determined by a static balance of momentum. The mathematical system is solved using transient input data from the Philippsburg 2 (FRG) nuclear power plant. The results of the calculation are compared with actual measured values. The proposed model provides a low-cost tool for the automatic control and simulation of the steam generating process. The ''parity-space'' algorithm is used to demonstrate the applicability of the mathematical model for sensor fault detection and identification purposes. This technique provides a powerful means of generating temporal analytical redundancy between sensor signals. It demonstrates good detection rates of sensor errors using relatively few steps of scanning time and allows the reconfiguration of faulty signals. (author)

  12. Operating experience with steam generator water chemistry in Japanese PWR plants

    International Nuclear Information System (INIS)

    Onimura, K.; Hattori, T.

    1991-01-01

    Since the first PWR plant in Japan started its commercial operation in 1970, seventeen plants are operating as of the end of 1990. First three units initially applied phosphate treatment as secondary water chemistry control and then changed to all volatile treatment (AVT) due to phosphate induced wastage of steam generator tubing. The other fourteen units operate exclusively under AVT. In Japan, several corrosion phenomena of steam generator tubing, resulted from secondary water chemistry, have been experienced, but occurrence of those phenomena has decreased by means of improvement on impurity management, boric acid treatment and high hydrazine operation. Recently secondary water chemistry in Japanese plants are well maintained in every stage of operation. This paper introduces brief summary of the present status of steam generators and secondary water chemistry in Japan and ongoing activities of investigation for future improvement of reliability of steam generator. History and present status of secondary water chemistry in Japanese PWRs were introduced. In order to get improved water chemistry, the integrity of secondary system equipments is essential and the improvement in water chemistry has been achieved with the improvement in equipments and their usage. As a result of those efforts, present status of secondary water is excellent. However, further development for crevice chemistry monitoring technique and an advanced water chemistry data management system is desired for the purpose of future improvement of reliability of steam generator

  13. Maintenance and repair of LMFBR steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    1984-06-01

    After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

  14. US PWR steam generator management: An overview

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.

    1997-01-01

    This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of open-quotes steam generator managementclose quotes; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, open-quotes Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosionclose quotes, and is provided as a supplement to that material

  15. Structural and leakage integrity assessment of WWER steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Splichal, K.; Otruba, J. [Nuclear Research Inst., Rez (Switzerland)

    1997-12-31

    The integrity of heat exchange tubes may influence the life-time of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirement is to assure a very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evolution and heat exchange tubes plugging based on eddy current test inspection. The stress corrosion cracking and pitting are the main corrosion damage of WWER heat exchange tubes and are initiated from the outer surface. They are influenced by water chemistry, temperature and tube wall stress level. They take place under crevice corrosion condition and are indicated especially (1) under the tube support plates, where up to 90-95 % of defects detected by the ECT method occur, and (2) on free spans under tube deposit layers. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through-wall cracks, oriented above all in the axial direction. 10 refs.

  16. Structural and leakage integrity assessment of WWER steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Splichal, K; Otruba, J [Nuclear Research Inst., Rez (Switzerland)

    1998-12-31

    The integrity of heat exchange tubes may influence the life-time of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirement is to assure a very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evolution and heat exchange tubes plugging based on eddy current test inspection. The stress corrosion cracking and pitting are the main corrosion damage of WWER heat exchange tubes and are initiated from the outer surface. They are influenced by water chemistry, temperature and tube wall stress level. They take place under crevice corrosion condition and are indicated especially (1) under the tube support plates, where up to 90-95 % of defects detected by the ECT method occur, and (2) on free spans under tube deposit layers. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through-wall cracks, oriented above all in the axial direction. 10 refs.

  17. Structural and leakage integrity assessment of WWER steam generator tubes

    International Nuclear Information System (INIS)

    Splichal, K.; Otruba, J.

    1997-01-01

    The integrity of heat exchange tubes may influence the life-time of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirement is to assure a very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evolution and heat exchange tubes plugging based on eddy current test inspection. The stress corrosion cracking and pitting are the main corrosion damage of WWER heat exchange tubes and are initiated from the outer surface. They are influenced by water chemistry, temperature and tube wall stress level. They take place under crevice corrosion condition and are indicated especially (1) under the tube support plates, where up to 90-95 % of defects detected by the ECT method occur, and (2) on free spans under tube deposit layers. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through-wall cracks, oriented above all in the axial direction

  18. Report on US-Japan 1983 meetings on steam generators

    International Nuclear Information System (INIS)

    1984-04-01

    This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

  19. Draining down of a nuclear steam generating system

    International Nuclear Information System (INIS)

    Jawor, J.C.

    1987-01-01

    The method is described of draining down contained reactor-coolant water from the inverted vertical U-tubes of a vertical-type steam generator in which the upper, inverted U-shaped ends of the tubes are closed and the lower ends thereof are open. The steam generator is part of a nuclear powered steam generating system wherein the reactor coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator. The method comprises continuously introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tube sheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator, while permitting the water to flow out from the open ends of the U-tubes

  20. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    International Nuclear Information System (INIS)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

  1. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    Energy Technology Data Exchange (ETDEWEB)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  2. Microfabricated rankine cycle steam turbine for power generation and methods of making the same

    Science.gov (United States)

    Frechette, Luc (Inventor); Muller, Norbert (Inventor); Lee, Changgu (Inventor)

    2009-01-01

    In accordance with the present invention, an integrated micro steam turbine power plant on-a-chip has been provided. The integrated micro steam turbine power plant on-a-chip of the present invention comprises a miniature electric power generation system fabricated using silicon microfabrication technology and lithographic patterning. The present invention converts heat to electricity by implementing a thermodynamic power cycle on a chip. The steam turbine power plant on-a-chip generally comprises a turbine, a pump, an electric generator, an evaporator, and a condenser. The turbine is formed by a rotatable, disk-shaped rotor having a plurality of rotor blades disposed thereon and a plurality of stator blades. The plurality of stator blades are interdigitated with the plurality of rotor blades to form the turbine. The generator is driven by the turbine and converts mechanical energy into electrical energy.

  3. Analysis methods for evaluating leak-before-break in U-tube steam generators

    International Nuclear Information System (INIS)

    Griesbach, T.; Cipolla, R.

    1985-01-01

    In recent years, there has been an increased incidence of cracking in steam generator tubes. As a result, there has been increased effort in assuring that cracks in steam generator tubes will leak well in advance of significant loss in structural integrity. Demonstrating a leak-before-break condition is an integrated analysis process that utilizes several engineering disciplines, specifically, materials engineering, fracture mechanics, stress analysis, and fluid mechanics. The output from a leak-before-break assessment is typically depicted in terms of available margins against failure and measurable or detectable leak rate. In this paper, the analysis methods for performing a leak-before-break analysis for the U-tubes of a recirculating steam generator are presented. The results from generic analysis for the first row U-tubes illustrates the analysis techniques. Because of realistic input values used herein, these results also suggest that large leak rates are possible from cracks in U-bend regions, yet these cracks are small relative to their critical size for failure. Hence, orderly shutdowns can be completed prior to the point when tube bursting is of concern

  4. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

    1995-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  5. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I [Energoproekt, Sofia (Bulgaria)

    1996-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  6. High-definition radiography of tube-to-tubesheet welds of steam generator of prototype fast breeder reactor

    International Nuclear Information System (INIS)

    Venkatraman, B.; Sethi, V.K.; Jayakumar, T.; Raj, B.

    1995-01-01

    In the steam generator of the Prototype Fast Breeder Reactor (PFBR), steam is generated by the transfer of heat from secondary sodium to water. Due to the inherent dangers of sodium-water reaction, the integrity of weld joints separating sodium and water/steam is of paramount importance. This is particularly true and very important for the tube-to-tubesheet joints. This paper discusses the use of projective magnification technique by microfocal radiography for the quality evaluation and optimisation of the welding parameters of such small tube-to-tubesheet welds of the steam generator of PFBR. (author)

  7. Steam generator arrangement

    International Nuclear Information System (INIS)

    Ssinegurski, E.

    1981-01-01

    A steam flow path arrangement for covering the walls of the rear gas pass of a steam generator is disclosed. The entire flow passes down the sidewalls with a minor portion then passing up through the rear wall to a superheater inlet header at an intermediate elevation. The major portion of the flow passes up the front wall and through hanger tubes to a roof header. From there the major portion passes across the roof and down the rear wall to the superheater inlet header at the intermediate elevation

  8. CRBRP steam-generator design evolution

    International Nuclear Information System (INIS)

    Geiger, W.R.; Gillett, J.E.; Lagally, H.O.

    1983-01-01

    The overall design of the CRBRP Steam Generator is briefly discussed. Two areas of particular concern are highlighted and considerations leading to the final design are detailed. Differential thermal expansion between the shell and the steam tubes is accommodated by the tubes flexing in the curved section of the shell. Support of the tubes by the internals structure is essential to permit free movement and minimize tube wear. Special spacer plate attachment and tube hole geometry promote unimpeded axial movement of the tubes by allowing individual tubes to rotate laterally and by providing lateral movement of the spacer plates relative to the adjacent support structure. The water/steam heads of the CRBRP Steam Generator are spherical heads welded to the lower and upper tubesheets. They were chosen principally because they provide a positively sealed system and result in more favorable stresses in the tubesheets when compared to mechanically attached steamheads

  9. Wavelet network controller for nuclear steam generators

    International Nuclear Information System (INIS)

    Habibiyan, H; Sayadian, A; Ghafoori-Fard, H

    2005-01-01

    Poor control of steam generator water level is the main cause of unexpected shutdowns in nuclear power plants. Particularly at low powers, it is a difficult task due to shrink and swell phenomena and flow measurement errors. In addition, the steam generator is a highly complex, nonlinear and time-varying system and its parameters vary with operating conditions. Therefore, it seems that design of a suitable controller is a necessary step to enhance plant availability factor. The purpose of this paper is to design, analyze and evaluate a water level controller for U-tube steam generators using wavelet neural networks. Computer simulations show that the proposed controller improves transient response of steam generator water level and demonstrate its superiority to existing controllers

  10. An effect of downcomer feedwater fraction on steam generator performance with an axial flow economizer

    International Nuclear Information System (INIS)

    Jung, Byung Ryul; Park, Hu Shin; Chung, Duk Muk; Baik, Se Jin

    2000-01-01

    The effects of feedwater flow fraction introduced into the downcomer region have been evaluated in terms of steam generator performance based on the same steam generator thermal output for the Korea Standard Nuclear Power Plant (KSNP) steam generator. The KSNP steam generator design has an integral axial flow economizer which is designed such that most of the feedwater is introduced through the economizer region and only a portion of feedwater through the downcomer region. The feedwater flow introduced into the downcomer region is not normally controlled during the power operation. However, the actual feedwater fraction into the downcomer region may differ from the design flow depending on the as-built system and component characteristics. Investigated in this paper were the downcomer feedwater flow effects on the steam pressure, circulation ratio, internal void fraction and velocity distribution in the tube bundle region at the steady state operation using SAFE and ATHOS3 codes. The results show that the steam pressure increases and the resultant total feedwater flow increases with reducing the downcomer feedwater flow fraction for the same steam generator thermal output. The slight off-design condition of downcomer feedwater flow fraction renders no significant effect on the steam generator performance such as circulation ratios, steam qualities, void fractions and internal velocity distributions. The evaluation shows that the slight off-design downcomer feedwater flow fraction deviation up to ± 5% is acceptable for the steam generator performance

  11. Dynamic modelling of nuclear steam generators

    International Nuclear Information System (INIS)

    Kerlin, T.W.; Katz, E.M.; Freels, J.; Thakkar, J.

    1980-01-01

    Moving boundary, nodal models with dynamic energy balances, dynamic mass balances, quasi-static momentum balances, and an equivalent single channel approach have been developed for steam generators used in nuclear power plants. The model for the U-tube recirculation type steam generator is described and comparisons are made of responses from models of different complexity; non-linear versus linear, high-order versus low order, detailed modeling of the control system versus a simple control assumption. The results of dynamic tests on nuclear power systems show that when this steam generator model is included in a system simulation there is good agreement with actual plant performance. (author)

  12. Future development LMFBR-steam generators SNR2

    International Nuclear Information System (INIS)

    Essebaggers, J.; Pors, J.G.

    1975-01-01

    The development work for steam generators for large LMFBR plants by Neratoom will be reviewed consisting of: 1. Development engineering information. 2. Concept select studies followed by conceptual designs of selected models. 3. Development manufacturing techniques. 4. Detail design of a prototype unit. 5. Testing of sub-constructions for prototype steam generators. In this presentation item 1 and 2 above will be high lighted, identifying the development work for the SNR-2 steam generators on short term basis. (author)

  13. French steam generator

    International Nuclear Information System (INIS)

    Remond, A.

    1986-01-01

    After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

  14. Evaluation of ECT reliability for axial ODSCC in steam generator tubes

    International Nuclear Information System (INIS)

    Lee, Jae Bong; Park, Jai Hak; Kim, Hong Deok; Chung, Han Sub

    2010-01-01

    The integrity of steam generator tubes is usually evaluated based on eddy current test (ECT) results. Because detection capacity of the ECT is not perfect, all of the physical flaws, which actually exist in steam generator tubes, cannot be detected by ECT inspection. Therefore it is very important to analyze ECT reliability in the integrity assessment of steam generators. The reliability of an ECT inspection system is divided into reliability of inspection technique and reliability of quality of analyst. And the reliability of ECT results is also divided into reliability of size and reliability of detection. The reliability of ECT sizing is often characterized as a linear regression model relating true flaw size data to measured flaw size data. The reliability of detection is characterized in terms of probability of detection (POD), which is expressed as a function of flaw size. In this paper the reliability of an ECT inspection system is analyzed quantitatively. POD of the ECT inspection system for axial outside diameter stress corrosion cracks (ODSCC) in steam generator tubes is evaluated. Using a log-logistic regression model, POD is evaluated from hit (detection) and miss (no detection) binary data obtained from destructive and non-destructive inspections of cracked tubes. Crack length and crack depth are considered as variables in multivariate log-logistic regression and their effects on detection capacity are assessed using two-dimensional POD (2-D POD) surface. The reliability of detection is also analyzed using POD for inspection technique (POD T ) and POD for analyst (POD A ).

  15. CFD evaluation on the thermohydraulic characteristics of tube support plates in steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, B.; Zhang, H.; Han, B.; Yang, B.W. [Xi' an Jiaotong Univ. (China). School of Nuclear Science and Technology; Mo, S.J.; Ren, H.B.; Qin, J.M.; Zuo, C.P. [China Nuclear Power Design Co. Ltd., ShenZhen (China)

    2016-07-15

    The integrity and thermal hydraulic characteristics of steam generator are of great concern in the nuclear industry. The tube support plates (TSP), one of the most important components of the steam generator, not only support the heat transfer tubes, but also affect the flow dynamic and thermal hydraulic characteristics of the secondary-side flow inside the steam generator. Different working conditions, ranging from single-phase adiabatic condition to two-phase high-void boiling condition, are simulated and analyzed. Calculated void fraction, under simple geometry, agrees well with the experiment data whilst the simulated heat transfer coefficient is tremendously close to the empirical correlation. Temperature, void fraction, and velocity distributions in different locations show reasonable distribution. The simulation results indicate that TSP can enhance the heat transfer in the secondary side of the steam generator. On the top of TSP, with the increase in cross-section flow area, the back-flow phenomenon occurs, which might lead to the contamination of precipitation.

  16. Model studies of the vertical steam generator thermal-hydraulic characteristics

    International Nuclear Information System (INIS)

    Desyatun, V.F.; Moskvichev, V.F.; Ulasov, V.M.; Morozov, V.G.; Burkov, V.K.; Grebennikov, V.N.

    1984-01-01

    Results of investigations conducted to clarify the calculation technique and to test the workability of the main elements and units of the PGV-250 vertical steam generator of saturated steam are considered. The steam generating capacity of the plant is 1486 t/h, thermal power is 792 MW. Steam generation follows a multiple circulation scheme. The heat surface comprises 330-shields. The investigations are carried out with a model which reproduces all the main elements of the steam generator xcluding the economizer section. The flow rates of feed water, generated steam and coolant of the first circuit as well as temperature, pressure and humidity of the generated steam past the separator are determined. The average heat transfer factors of the heat surface are calculated on the base of the data obtained and a conclusion is drawn on the correctness of the thermohydraulic calculation technique used in development of the PGV-250 steam generator design. Temperature pulsations and heat surface steaming are not observed. The steam humidity at the outlet and steam capture into sinking tubes are within permissible values

  17. Steam generator thermal sleeve reconstruction

    Energy Technology Data Exchange (ETDEWEB)

    Caton, E.; Askari, A.; Volder, P. [Babcock and Wilcox Canada Ltd., Cambridge, Ontario (Canada)]. E-mail: eecaton@babcock.com

    2003-07-01

    'Full text:' Successful implementation of a physically difficult repair program requires collaboration of the design and construction functions of an organization to ensure that goals are shared and rework or on-the-fly design changes are not required. Furthermore, in a nuclear facility this collaboration results in the optimal safety condition as dose uptake is minimized with a well planned job. The replacement of the degraded thermal sleeves in the Pickering A Steam Generator feedwater nozzles posed this type of problem. The project may be summarized as follows: i) problem analysis, ii) identification of design parameters and limitations, iii) integration of field engineering and design engineering solutions, iv) installation. Integration of the design engineering and field engineering design parameters ensured that the most effective solution was implemented. (author)

  18. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  19. Steam generators regulatory practices and issues in Spain

    International Nuclear Information System (INIS)

    Mendoza, C.; Castelao, C.; Ruiz-Colino, J.; Figueras, J.M.

    1997-01-01

    This paper presents the actual status of Spanish Steam Generator tubes, actions developed by PWR plant owners and submitted to CSN, and regulatory activities related to tube degradation mechanisms analysis; NDT tube inspection techniques; tube, tubesheet and TSPs integrity studies; tube plugging/repair criteria; preventive and corrective measures including whole SGs replacement; tube leak measurement methods and other operational aspects

  20. Hydrogen-oxygen steam generator applications for increasing the efficiency, maneuverability and reliability of power production

    Science.gov (United States)

    Schastlivtsev, A. I.; Borzenko, V. I.

    2017-11-01

    The comparative feasibility study of the energy storage technologies showed good applicability of hydrogen-oxygen steam generators (HOSG) based energy storage systems with large-scale hydrogen production. The developed scheme solutions for the use of HOSGs for thermal power (TPP) and nuclear power plants (NPP), and the feasibility analysis that have been carried out have shown that their use makes it possible to increase the maneuverability of steam turbines and provide backup power supply in the event of failure of the main steam generating equipment. The main design solutions for the integration of hydrogen-oxygen steam generators into the main power equipment of TPPs and NPPs, as well as their optimal operation modes, are considered.

  1. Water box for steam generator

    International Nuclear Information System (INIS)

    Lecomte, Robert; Viaud, Michel.

    1975-01-01

    This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

  2. Three-dimensional modeling of nuclear steam generator

    International Nuclear Information System (INIS)

    Bogdan, Z.; Afgan, N.

    1985-01-01

    In this paper mathematical model for steady-state simulation of thermodynamic and hydraulic behaviour of U-tube nuclear steam generator is described. The model predicts three-dimensional distribution of temperatures, pressures, steam qualities and velocities in the steam generator secondary loop. In this analysis homogeneous two phase flow model is utilized. Foe purpose of the computer implementation of the mathematical model, a special flow distribution code NUGEN was developed. Calculations are performed with the input data and geometrical characteristics related to the D-4 (westinghouse) model of U-tube nuclear steam generator built in Krsko, operating under 100% load conditions. Results are shown in diagrams giving spatial distribution of pertinent variables in the secondary loop. (author)

  3. Signal validation and failure correction algorithms for PWR steam generator feedwater control

    International Nuclear Information System (INIS)

    Nasrallah, C.N.; Graham, K.F.

    1986-01-01

    A critical contributor to the reliability of a nuclear power plant is the reliability of the control systems which maintain plant operating parameters within desired limits. The most difficult system to control in a PWR nuclear power plant and the one which causes the most reactor trips is the control of the feedwater flow to the steam generators. The level in the steam generator must be held within relatively narrow limits, with reactor trips set for both too high and too low a level. The steam generator level is inherently unstable in that it is an open integrator of feedwater flow steam flow mismatch. The steam generator feedwater control system relies on sensed variables in order to generate the appropriate feedwater valve control signal. In current systems, each of these sensed variables comes from a single sensor which may be a separate control sensor or one of the redundant protection sensors that is manually selected by the operator. In case this single signal is false, either due to sensor malfunction or due to a test signal being substituted during periodic test and maintenance, the control system will generate a wrong control signal to the feedwater control valve. This will initiate a steam generator level upset. The solution to this problem is for the control system to sense a given variable with more than one redundant sensor. Normally there are three or four sensors for each variable monitored by the reactor protection system. The techniques discussed allow the control system to compare these redundant sensor signals and generate a validated signal for each measured variable that is insensitive to false signals

  4. Steam generator tube rupture effects on a LOCA

    International Nuclear Information System (INIS)

    LaChance, J.L.

    1979-01-01

    A problem currently experienced in commercial operating pressurized water reactors (PWR) in the United States is the degradation of steam generator tubes. Safety questions have arisen concerning the effect of these degraded tubes rupturing during a postulated loss-of-coolant accident (LOCA). To determine the effect of a small number of tube ruptures on the behavior of a large PWR during a postulated LOCA, a series of computer simulations was performed. The primary concern of the study was to determine whether a small number (10 or less of steam generator tubes rupturing at the beginning surface temperatures. Additional reflood analyses were performed to determine the system behavior when from 10 to 60 tubes rupture at the beginning of core reflood. The FLOOD4 code was selected as being the most applicable code for use in this study after an extensive analysis of the capabilities of existing codes to perform simulations of a LOCA with concurrent steam generator tube ruptures. The results of the study indicate that the rupturing of 10 or less steam generator tubes in any of the steam generators during a 200% cold leg break will not result in a significant increase in the peak cladding temperature. However, because of the vaporization of the steam generator secondary water in the primary side of the steam generator, a significant increase in the core pressure occurs which retards the reflooding process

  5. Design features of Advanced Power Reactor (APR) 1400 steam generator

    International Nuclear Information System (INIS)

    Park, Tae-Jung; Park, Jun-Soo; Kim, Moo-Yong

    2004-01-01

    Advanced Power Reactor 1400 (APR 1400) which is to achieve the improvement of the safety and economical efficiency has been developed by Korea Hydro and Nuclear Power Co., Ltd. (KHNP) with the support from industries and research institutes. The steam generator for APR 1400 is an evolutionary type from System 80 + , which is the recirculating U-tube heat exchanger with integral economizer. Compared to the System 80 + steam generator, it is focused on the improved design features, operating and design conditions of APR 1400 steam generator. Especially, from the operation experience of Korean Standard Nuclear Power Plant (KSNP) steam generator, the lessons-learned measures are incorporated to prevent the tube wear caused by flow-induced vibration (FIV). The concepts for the preventive design features against FIV are categorized to two fields; flow distribution and dynamic response characteristics. From the standpoint of flow distribution characteristics, the egg-crate flow distribution plate (EFDP) is installed to prevent the local excessive flow loaded on the most susceptible tube to wear. The parametric study is performed to select the optimum design with the efficient mitigation of local excessive flow. ATHOS3 Mod-01 is used and partly modified to analyze the flow field of the APR 1400 steam generator. In addition, the upper tube bundle support is designed to eliminate the presence of tube with a low natural frequency. Based on the improved upper tube bundle support, the modal analysis is performed and compared with that of System 80 + . Using the results of flow distribution and modal analysis, the two mechanisms of flow-induced vibration are investigated; fluid-elastic instability (FEI) and random turbulence excitation (RTE). (authors)

  6. Mathematical modeling of control system for the experimental steam generator

    Science.gov (United States)

    Podlasek, Szymon; Lalik, Krzysztof; Filipowicz, Mariusz; Sornek, Krzysztof; Kupski, Robert; Raś, Anita

    2016-03-01

    A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units - quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics) are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  7. Fabrication and inspection development for CRBRP steam generators

    International Nuclear Information System (INIS)

    McClung, R.W.; Slaughter, G.M.; Spalaris, C.N.; Lillie, A.F.

    1975-09-01

    One of the critical nonnuclear elements of the CRBRP is the steam generator that transfers the heat from the sodium system to the high-pressure steam system but must maintain integrity and separation of the two fluids. The construction material is 2 1 / 4 Cr--1 Mo alloy steel with high-purity (e.g. vacuum arc remelt) material being used for the tubing and tubesheets. For confidence in successful manufacturing of the several evaporator and superheater modules, key development activities are under way (1) for procurement of high-quality components, (2) to assure proper assembly (with emphasis on welding), and (3) to assure that adequate nondestructive testing methods are available to examine the units. (auth)

  8. Stress analysis of HTR-10 steam generator heat exchanging tubes

    International Nuclear Information System (INIS)

    Dong Jianling; Zhang Xiaohang; Yin Dejian; Fu Jiyang

    2001-01-01

    Steam Generator (SG) heat exchanging tubes of 10 MW High Temperature Gas Cooled Reactor (HTR-10) are protective screens between the primary loop of helium with radioactivity and the secondary loop of feeding water and steam without radioactivity. Water and steam will enter into the primary loop when rupture of the heat exchanging tubes occurs, which lead to increase of the primary loop pressure and discharge of radioactive materials. Therefore it is important to guarantee the integrity of the tubes. The tube structure is spiral tube with small bending radius, which make it impossible to test with volumetric in-service detection. For such kind of spiral tube, using LBB concept to guarantee the integrity of the tubes is an important option. The author conducts stress analysis and calculation of HTR-10 SG heat exchanging tubes using the FEM code of piping stress analysis, PIPESTRESS. The maximum stress and the dangerous positions are obtained

  9. Modeling and Simulation of U-tube Steam Generator

    Science.gov (United States)

    Zhang, Mingming; Fu, Zhongguang; Li, Jinyao; Wang, Mingfei

    2018-03-01

    The U-tube natural circulation steam generator was mainly researched with modeling and simulation in this article. The research is based on simuworks system simulation software platform. By analyzing the structural characteristics and the operating principle of U-tube steam generator, there are 14 control volumes in the model, including primary side, secondary side, down channel and steam plenum, etc. The model depends completely on conservation laws, and it is applied to make some simulation tests. The results show that the model is capable of simulating properly the dynamic response of U-tube steam generator.

  10. Wastage of Steam Generator Tubes by Sodium-Water Reaction

    International Nuclear Information System (INIS)

    Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

    2010-01-01

    The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown in Figure 1. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. For this, multi-target wastage tests for modified 9Cr-1Mo steel tube bundle by intermediate leaks are being prepared

  11. Steam generator leak detection using acoustic method

    International Nuclear Information System (INIS)

    Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

    1982-05-01

    The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

  12. Mathematical modeling of control system for the experimental steam generator

    Directory of Open Access Journals (Sweden)

    Podlasek Szymon

    2016-01-01

    Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  13. A State of the Art Report on Wear Damage of Steam Generator Tubes

    International Nuclear Information System (INIS)

    Lim, Yun Soo; Kim, Joung Soo; Kim, Hong Pyo; Hwang, Seong Sik; Jung, Man Kyo

    2004-10-01

    The recent status on wear damage of steam generator tubes caused by flow-induced vibration was investigated, and the criteria for structural integrity evaluation of the wear-damaged tubes were reviewed. It was surveyed how the wear damage of tubes could be affected by main parameters, such as, materials properties and their combination, impact load and vibration amplitude/frequency, contact areas and diametral clearance between the tube and tube support plate, wear test duration, and test temperature. Finally, corrosive wear, which means the combined action of corrosion and wear simultaneously, was also surveyed in this report. There has been only a few works concerned on the wear damage of steam generator tubes in Korea, compared with the leading foreign research institutes. Especially, the experience related to the wear characteristics of Alloy 690, which has become a replacement material for Alloy 600 as steam generator tubes, is far from satisfactory. Systematic studies, therefore, concerned with structural integrity of tubes as well as improvement of were resistance of Alloy 690 in the PWR environment are needed

  14. An homogeneous model of steam generator to simulate operational transiento and accidents in PWR nuclear power plants

    International Nuclear Information System (INIS)

    Souza, A.L. de.

    1981-07-01

    GEVAP - A digital computer code was developed to simulate the thermodynamic transient behaviour of steam generators. The steam generator is divided in heating sections. In each section, the conservation equations of mass and energy are integrated numerically, using a predictor-corrector method. As good reslts where obtained, as compared to transients simulated using more detainled codes, it is concluded that GEVAP can be included as the steam generator module of a more complete systems simulation code for PWR's. (E.G.) [pt

  15. Mechanical design of a sodium heated steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.

    1975-01-01

    FBTR steam generator is a once through type unit consisting of four 12.5 MW thermal modules generating a total of 74 tons per hour of steam at 125 bar and 480 0 C. This paper outlines the mechanical design of such type of steam generator with emphasis on special design problems associated with this type of sodium to water steam heat exchanger, namely, thermal cycling of transition zone where nucleate boiling changes over to film boiling, application of pressure vessel design criteria for transient pressures, thermal stress evaluation resulting from differential expansion between shell and tube in this typical configuration, sodium headers support design, thermal sleeve, design, thermal shock analysis in thick tubes, thermal stress resulting from stratification and stability of expansion bends against vibration. Some of the possible design changes for the future large size steam generator are outlined. (author)

  16. MPC-based auto-tuned PID controller for the steam generator water level

    International Nuclear Information System (INIS)

    Na, Man Gyun

    2001-01-01

    In this work, proportional-integral-derivative (PID) control gains are automatically tuned by using a model predictive control (MPC) method. The MPC has received much attention as a powerful tool for the control of industrial process systems. An MPC-based PID controller can be derived from the second order linear model of a process. The steam generator is usually described by the well-known 4 th order linear model which consists of the mass capacity, reverse dynamics and mechanical oscillations terms. But the important terms in this linear model are the mass capacity and reverse dynamics terms, both of which can be described by a 2 nd order linear system. The proposed auto-tuned PID controller was applied to a linear model of steam generators. The parameters of a linear model for steam generators are very different according to the power levels. The proposed controller showed good performance for the water level deviation and sudden steam flow disturbances that are typical in the existing power plants by changing only the input-weighting factor according to the power level

  17. Consolidated nuclear steam generator

    International Nuclear Information System (INIS)

    Jabsen, F.S.; Schluderberg, D.C.; Paulson, A.E.

    1978-01-01

    An improved system of providing power has a unique generating means for nuclear reactors with a number of steam generators in the form of replaceable modular units of the expendable type to attain the optimum in effective and efficient vaporization of fluid during the generating power. The system is most adaptable to undrground power plants and marine usage

  18. Steam generator replacement in Bruce A Unit 1 and Unit 2

    International Nuclear Information System (INIS)

    Hart, R.S.

    2006-01-01

    The Bruce A Generating Station consists of four 900 MW class CANDU units. The reactor and Primary Heat Transport System for each Unit are housed within a reinforced concrete reactor vault. A large duct running below the reactor vaults accommodates the shared fuel handling system, and connects the four reactor vaults to the vacuum building. The reactor vaults, fuelling system duct and the vacuum building constitute the station vacuum containment system. Bruce A Unit 2 was shut down in 1995 and Bruce A Units 1, 3 and 4 were shutdown in 1997. Bruce A Units 3 and 4 were returned to service in late 2003 and are currently operating. Units 1 and 2 remain out of service. Bruce Power is currently undertaking a major rehabilitation of Bruce A Unit 1 and Units 2 that will extend the in-service life of these units by at least 25 years. Replacement of the Steam Generators (eight in each unit) is required; this work was awarded to SNC-Lavalin Nuclear (SLN). The existing steam drums (which house the steam separation and drying equipment) will be retained. Unit 2 is scheduled to be synchronized with the grid in 2009, followed by Unit 1 in 2009. Each Bruce A unit has two steam generating assemblies, one located above and to each end of the reactor. Each steam generating assembly consists of a horizontal cylindrical steam drum and four vertical Steam Generators. The vertical Steam Generators connect to individual nozzles that are located on the underside of the Steam Drum (SD). The steam drums are located in concrete shielding structures (steam drum enclosures). The lower sections of the Steam Generators penetrate the top of the reactor vaults: the containment pressure boundary is established by bellows assemblies that connect between the reactor vault roof slab and the Steam Generators. Each Steam Generators is supported from the bottom by a trapeze that is suspended from the reactor vault top structure. The Steam Generator Replacement (SGR) methodology developed by SLN for Unit 1

  19. Development of Program Evaluating the Effects on the Secondary Side of Steam Generator due to Foreign Objects

    International Nuclear Information System (INIS)

    Ju, Yoo Hyun; Nam, Choi Sung

    2005-01-01

    When materials such as metal are into the secondary side of steam generator, they, so called foreign objects, may have influences on the integrity of the steam generator tubes. They cause the tube wear due to the relative motion between the tubes and foreign objects and the tube impact due to flow. The best way to avoid the effects is to remove all the foreign objects. However, it is not easy to remove the foreign materials thoroughly due to their condition such as the location. If the locations of the foreign materials are in the middle of tube bundle and the tube arrangement of the steam generator is the triangle type, the equipment such as FOSAR(Foreign Object Search and Retrieval) can not reach their locations. If the foreign materials stick together with the tubes or tube sheet, they can not be removed. In the case of operating the steam generator with the foreign materials, the licensee must prove that the materials do not affect the tube integrity and do not threaten the pressure boundary with the analytical method. Considering the wear and impact by the foreign materials, KEPRI(Korea Electric Power Research Institute) developed the methodology to evaluate the foreign materials analytically. This methodology was described with a computer program in order to obtain the fast results. The program informs whether the tubes have the structural integrity when the foreign material strikes the tubes. Moreover, this gives us the remaining life of the steam generator tubes. In this paper, the program, which evaluates the effects of the foreign objects in the secondary side of steam generator, is introduced

  20. Steam generator group project: Task 13 final report: Nondestructive examination validation

    International Nuclear Information System (INIS)

    Bradley, E.R.; Doctor, P.G.; Ferris, R.H.; Buchanan, J.A.

    1988-08-01

    The Steam Generator Group Project (SGGP) was a multi-task effort using the retired-from-service Surry 2A pressurized water reactor steam generator as a test bed to investigate the reliability and effectiveness of in-service nondestructive eddy current (EC) inspection equipment and procedures. The information developed provided the technical basis for recommendations for improved in- service inspection and tube plugging criteria of steam generators. This report describes the results and analysis from Task 13--NDE Validation. The primary objective of Task 13 was to validate the EC inspection to detect and size tube defects. Additional objectives were to assess the nature and severity of tube degradation from all regions of the generator and to measure the remaining integrity of degraded specimens by burst testing. More than 550 specimens were removed from the generator and included in the validation studies. The bases for selecting the specimens and the methods and procedures used for specimen removal from the generator are reported. Results from metallurgical examinations of these specimens are presented and discussed. These examinations include visual inspection of all specimens to locate and identify tube degradation, metallographic examination of selected specimens to establish defect severity and burst testing of selected specimens to establish the remaining integrity of service-degraded tubes. Statistical analysis of the combined metallurgical and EC data to determine the probability of detection (POD) and sizing accuracy are reported along with a discussion of the factors which influenced the EC results. Finally, listings of the metallurgical and corresponding EC data bases are given. 12 refs., 141 figs., 24 tabs

  1. Design and performance of BWC replacement steam generators for PWR systems

    International Nuclear Information System (INIS)

    Klarner, R.; Steinmoeller, F.; Millman, J.; Schneider, W.

    1998-01-01

    In recent years, Babcock and Wilcox Canada (BWC) has provided a number of PWR Replacement Steam Generators (RSGS) to replace units that had experienced extensive Alloy 600 tube degradation. BWC RSG units are in operation at Northeast Utilities' Millstone Unit 2, Rochester Gas and Electric's Ginna Station, Duke Energy's Catawba Unit 1, McGuire Unit 1 and 2, Florida Power and Light's St. Lucie Unit 1 and Commonwealth Edison's Byron 1 Station. Extensive start-up performance characteristics have been obtained for Millstone 2, Ginna, McGuire 1, and Catawba 1 RSGS. The Millstone 2, Ginna and Catawba 1 RSGs have also undergone extensive inspections following their first cycle of operation. The design and start-up performance characteristics of these RSGs are presented. The BWC Replacement Steam generators were designed to fit the existing envelope of pressure boundary dimensions to ensure licensability and integration into the Nuclear Steam Supply System. The RSGs were provided with a tube bundle of Alloy 690TT tubing, sized to match or exceed the original steam generator (OSG) thermal performance including provision for the reduced thermal conductivity of Alloy 690 relative to Alloy 600. The RSG tube bundle configurations provide a higher circulation design relative to the OSG, and feature corrosion resistant lattice grid and U-bend tube supports which provide effective anti-vibration support. The tube bundle supports accommodate relatively unobstructed flow and allow unrestrained structural interactions during thermal transients. Efficient steam separators assure low moisture carryover as well as high circulation. Performance measurements obtained during start-up verify that the BWC RSGs meet or exceed the specified thermal and moisture carryover performance requirements. RSG water level stability results at nor-mal operation and during plant transients have been excellent. Visual and ECT inspections have confirmed minimal deposition and 100% tube integrity following

  2. Future steam generator designs. Single wall designs

    International Nuclear Information System (INIS)

    Hayden, O.

    1978-01-01

    to be cut off and only extremely limited and difficult access to the tube plate can be obtained. Thus, for the replacement PFR superheater and reheater now in production, design changes have been introduced which improve the facilities for inspection, improve the engineering integrity of the sodium/water boundary and will enable NPC to prove the new units under real power station operating conditions. The CDFR design is a scaled up replica of the replacement Units and we, therefore, hope to validate the CDFR design by the successful operation in PFR of the new prototype units some time during 1981. It is worthwhile to comment upon the potential advantages of the gas space' requirement in the PFR type of removable 'U' tube. With regard to sodium/water reaction events in the high risk area of the PFR Steam Generators has proved to be in the tube to tube sheet welds and it is fortuitous that the provision of a sodium side gas space enables the designer to incorporate a highly sensitive leak detection system, with a large 'window of protection' value for the monitoring of the critical weld feature. Thus, if the operator wishes, he can lower the level of the sodium during leak location operations and convert what would be a more onerous under-sodium leak into a gas space. leak. If any opening up operations are required, then this could be of some advantage. Design changes from PFR to CDFR as incorporated into the prototype replacement steam generators are shown

  3. Future steam generator designs. Single wall designs

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, O [Nuclear Power Company Ltd, Warrington, Cheshire (United Kingdom)

    1978-10-01

    to be cut off and only extremely limited and difficult access to the tube plate can be obtained. Thus, for the replacement PFR superheater and reheater now in production, design changes have been introduced which improve the facilities for inspection, improve the engineering integrity of the sodium/water boundary and will enable NPC to prove the new units under real power station operating conditions. The CDFR design is a scaled up replica of the replacement Units and we, therefore, hope to validate the CDFR design by the successful operation in PFR of the new prototype units some time during 1981. It is worthwhile to comment upon the potential advantages of the gas space' requirement in the PFR type of removable 'U' tube. With regard to sodium/water reaction events in the high risk area of the PFR Steam Generators has proved to be in the tube to tube sheet welds and it is fortuitous that the provision of a sodium side gas space enables the designer to incorporate a highly sensitive leak detection system, with a large 'window of protection' value for the monitoring of the critical weld feature. Thus, if the operator wishes, he can lower the level of the sodium during leak location operations and convert what would be a more onerous under-sodium leak into a gas space. leak. If any opening up operations are required, then this could be of some advantage. Design changes from PFR to CDFR as incorporated into the prototype replacement steam generators are shown.

  4. Perspective of the Westinghouse steam generator secondary side maintenance approach

    Energy Technology Data Exchange (ETDEWEB)

    Ramaley, D. [Westinghouse Electric Company LLC, Cranberry Township, Pennsylvania (United States)

    2012-07-01

    Historically, Westinghouse had developed a set of steam generator secondary maintenance guidelines focused around performing recurring activities each outage without direct regards to the age, deposit loading, operational status, or corrosion status of the steam generator. Through the evolution of steam generator design and steam generator condition data, Westinghouse now uses a proactive assessment and planning approach for utilities. Westinghouse works with utilities to develop steam generator secondary maintenance plans for long term steam generator viability. Westinghouse has developed a portfolio of products to allow utilities to optimize steam generator operability and develop programs aimed at maintaining the steam generator secondary side in a favorable condition for successful long term operation. Judicious use of the means available for program development should allow for corrosion free operation, long term full power operation at optimum thermal efficiency, and leveling of outage expenditures over a long period of time. This paper will review the following required elements for an effective steam generator secondary side strategy: • Assessment: In order to develop an appropriate maintenance strategy, actions must be taken to obtain an accurate picture of the SG secondary side condition. • Forecasting: Using available data predictions are developed for future steam generator conditions and required maintenance actions. • Action: Cost effective engineering and maintenance actions must be completed at the appropriate time as designated by the plan. • Evaluation of Results: Following execution of maintenance tactics, it is necessary to revise strategy and develop technology enhancements as appropriate. (author)

  5. Double wall steam generator tubing

    International Nuclear Information System (INIS)

    Padden, T.R.; Uber, C.F.

    1983-01-01

    Double-walled steam generator tubing for the steam generators of a liquid metal cooled fast breeder reactor prevents sliding between the surfaces due to a mechanical interlock. Forces resulting from differential thermal expansion between the outer tube and the inner tube are insufficient in magnitude to cause shearing of base metal. The interlock is formed by jointly drawing the tubing, with the inside wall of the outer tube being already formed with grooves. The drawing causes the outer wall of the inner tube to form corrugations locking with the grooves. (author)

  6. Coal fired steam generation for heavy oil recovery

    International Nuclear Information System (INIS)

    Firmin, K.

    1992-01-01

    In Alberta, some 21,000 m 3 /d of heavy oil and bitumen are produced by in-situ recovery methods involving steam injection. The steam generation requirement is met by standardized natural-gas-fired steam generators. While gas is in plentiful supply in Alberta and therefore competitively priced, significant gas price increases could occur in the future. A 1985 study investigating the alternatives to natural gas as a fuel for steam generation concluded that coal was the most economic alternative, as reserves of subbituminous coal are not only abundant in Alberta but also located relatively close to heavy oil and bitumen production areas. The environmental performance of coal is critical to its acceptance as an alternate fuel to natural gas, and proposed steam generator designs which could burn Alberta coal and control emissions satisfactorily are assessed. Considerations for ash removal, sulfur dioxide sorption, nitrogen oxides control, and particulate emission capture are also presented. A multi-stage slagging type of coal-fired combustor has been developed which is suitable for application with oilfield steam generators and is being commissioned for a demonstration project at the Cold Lake deposit. An economic study showed that the use of coal for steam generation in heavy oil in-situ projects in the Peace River and Cold Lake areas would be economic, compared to natural gas, at fuel price projections and design/cost premises for a project timing in the mid-1990s. 7 figs., 3 tabs

  7. Cavity structural integrity evaluation of steam explosion using LS-DYNA

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Dae-Young; Park, Chang-Hwan [FNC Technology Co. Ltd., Yongin (Korea, Republic of); Kim, Kap-sun [KHNP Central Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    For investigating the mechanical response of the newly-designed NPP against an steam explosion, the cavity structural integrity evaluation was performed, in which the mechanical load resulted from a steam explosion in the reactor cavity was calculated. In the evaluation, two kinds of approach were considered, one of which is a deterministic manner and the other is a probabilistic one. In this report, the procedure and the results of the deterministic analysis are presented When entering the severe accident, the core is relocated to the lower head. In this case, an Ex-Vessel Steam Explosion(EVSE) can occur. It can threaten the structural integrity of the cavity due to the load applied to the walls or slabs of the cavity. The large amount of the energy transmitted from interaction between the molten corium and the water causes a dynamic loading onto the concrete walls resulting not only to affect the survivability of the various equipment but also to threaten the integrity of the containment. In this report, the response of the cavity wall structure is analyzed using the nonlinear finite element analysis (FEA) code. The resulting stress and strain of the structure were evaluated by the criteria in NEI07-13. Until now, deterministic analysis was performed via finite element analysis for the dynamic load generated by the steam explosion to investigate the effect on the cavity structure. A deterministic method was used in this study using the specific values of material properties and clearly defined steam explosion pressure curve. The results showed that the rebar and the liner are kept intact even at the high pressure pulse given by the steam explosion. The liner integrity is more critical to judge the preservation of the lean-tightness. In the meantime, there were found cracks in concrete media.

  8. Forming a cohesive steam generator maintenance strategy

    International Nuclear Information System (INIS)

    Poudroux, G.

    1991-01-01

    In older nuclear plants, steam generator tube bundles are the most fragile part of the reactor coolant system. Steam generator tubes are subject to numerous types of loading, which can lead to severe degradation (corrosion and wear phenomena). Preventive actions, such as reactor coolant temperature reduction or increasing the plugging limit and their associated analyses, can increase steam generator service life. Beyond these preventive actions, the number of affected tubes and the different locations of the degradations that occur often make repair campaigns necessary. Framatome has developed and qualified a wide range of treatment and repair processes. They enable careful management of the repair campaigns, to avoid reaching the maximum steam generator tube plugging limit, while optimizing the costs. Most of the available repair techniques allow a large number of affected tubes to be treated. Here we look only at those techniques that should be taken into account when defining a maintenance strategy. (author)

  9. Condensate polisher application for PWR steam generator corrosion control

    International Nuclear Information System (INIS)

    Sawochka, S.G.; Leibovitz, J.; Siegwarth, D.P.; Pearl, W.L.

    1981-01-01

    The evolution of corrosion attack modes particularly in recirculating U-tube PWR steam generators has dictated a thorough review of the advantages and disadvantages of condensate polishing. Analytical modeling techniques to qualitatively predict crevice chemistry variations resulting from steam generator bulk water variations have allowed valuable insights to be developed. Modeling results complemented by steam generator and laboratory corrosion data will be employed to set condensate demineralizer effluent specifications consistent with control of steam generator corrosion. Laboratory and plant studies are being performed to demonstrate achievability of necessary effluent specifications. (author)

  10. Babcock and Wilcox Canada steam generators past, present and future

    Energy Technology Data Exchange (ETDEWEB)

    Smith, J.C. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada)

    1998-07-01

    The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

  11. Babcock and Wilcox Canada steam generators past, present and future

    International Nuclear Information System (INIS)

    Smith, J.C.

    1998-01-01

    The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

  12. Dismantling of the 50 MW steam generator test facility

    International Nuclear Information System (INIS)

    Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

    1997-01-01

    We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

  13. Integration between direct steam generation in linear solar collectors and supercritical carbon dioxide Brayton power cycles

    OpenAIRE

    Coco Enríquez, Luis; Muñoz Antón, Javier; Martínez-Val Peñalosa, José María

    2015-01-01

    Direct Steam Generation in Parabolic Troughs or Linear Fresnel solar collectors is a technology under development since beginning of nineties (1990's) for replacing thermal oils and molten salts as heat transfer fluids in concentrated solar power plants, avoiding environmental impacts. In parallel to the direct steam generation technology development, supercritical Carbon Dioxide Brayton power cycles are maturing as an alternative to traditional Rankine cycles for increasing net plant efficie...

  14. Steam generator replacement in Bruce A Unit 1 and Unit 2

    International Nuclear Information System (INIS)

    Hart, R.S.

    2007-01-01

    The Bruce A Generating Station consists of four 900 MW class CANDU units. The reactor and Primary Heat Transport System for each Unit are housed within a reinforced concrete reactor vault. A large duct running below the reactor vaults accommodates the shared fuel handling system, and connects the four reactor vaults to the vacuum building. The reactor vaults, fuelling system duct and the vacuum building constitute the station vacuum containment system. Bruce A Unit 2 was shut down in 1995 and Bruce A Units 1, 3 and 4 were shutdown in 1997. Bruce A Units 3 and 4 were returned to service in late 2003 and are currently operating. Units 1 and 2 remain out of service. Bruce Power is currently undertaking a major rehabilitation of Bruce A Unit 1 and Unit 2 that will extend the in-service tile of these units by at least 25 years. Replacement of the Steam Generators (eight in each unit) is required; this work was awarded to SNC-Lavalin Nuclear (SLN). The existing steam drums (which house the steam separation and drying equipment) will be retained. Unit 2 is scheduled to be synchronized with the grid in 2009, followed by Unit 1 in 2009. Each Bruce A unit has two steam generating assemblies, one located above and to each end of the reactor. Each steam generating assembly consists of a horizontal cylindrical steam drum and four vertical Steam Generators. The vertical Steam Generators connect to individual nozzles that are located on the underside of the Steam Drum (SD). The steam drums are located in concrete shielding structures (steam drum enclosures). The lower sections of the Steam Generators penetrate the top of the reactor vaults: the containment pressure boundary is established by bellows assemblies that connect between the reactor vault roof slab and the Steam Generators. Each Steam Generators is supported from he bottom by a trapeze that is suspended from the reactor vault top structure. The Steam Generator Replacement (SGR) methodology developed by SLN for Unit 1

  15. Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

    International Nuclear Information System (INIS)

    Kawamura, H.; Meister, G.

    1982-10-01

    A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

  16. Automated analysis technique developed for detection of ODSCC on the tubes of OPR1000 steam generator

    International Nuclear Information System (INIS)

    Kim, In Chul; Nam, Min Woo

    2013-01-01

    A steam generator (SG) tube is an important component of a nuclear power plant (NPP). It works as a pressure boundary between the primary and secondary systems. The integrity of a SG tube can be assessed by an eddy current test every outage. The eddy current technique(adopting a bobbin probe) is currently the main technique used to assess the integrity of the tubing of a steam generator. An eddy current signal analyst for steam generator tubes continuously analyzes data over a given period of time. However, there are possibilities that the analyst conducting the test may get tired and cause mistakes, such as: missing indications or not being able to separate a true defect signal from one that is more complicated. This error could lead to confusion and an improper interpretation of the signal analysis. In order to avoid these possibilities, many countries of opted for automated analyses. Axial ODSCC (outside diameter stress corrosion cracking) defects on the tubes of OPR1000 steam generators have been found on the tube that are in contract with tube support plates. In this study, automated analysis software called CDS (computer data screening) made by Zetec was used. This paper will discuss the results of introducing an automated analysis system for an axial ODSCC on the tubes of an OPR1000 steam generator.

  17. Optimum fuel allocation in parallel steam generator systems

    International Nuclear Information System (INIS)

    Bollettini, U.; Cangioli, E.; Cerri, G.; Rome Univ. 'La Sapienza'; Trento Univ.

    1991-01-01

    An optimization procedure was developed to allocate fuels into parallel steam generators. The procedure takes into account the level of performance deterioration connected with the loading history (fossil fuel allocation and maintenance) of each steam generator. The optimization objective function is the system hourly cost, overall steam demand being satisfied. Costs are due to fuel and electric power supply and to plant depreciation and maintenance as well. In order to easily updata the state of each steam generator, particular care was put in the general formulation of the steam production function by adopting a special efficiency-load curve description based on a deterioration scaling parameter. The influence of the characteristic time interval length on the optimum operation result is investigated. A special implementation of the method based on minimum cost paths is suggested

  18. Seed-a distributed data base architecture for global management of steam-generator inspection data

    International Nuclear Information System (INIS)

    Soon Ju Kang; Yu Rak Choi; Hee Gon Woo; Seong Su Choi

    1996-01-01

    This paper deals with a data management system - called SEED (Steam-generator Eddy-current Expert Database) for global handling of SG (steam generator) tube inspection data in nuclear power plants. The SEED integrates all stages in SG tube inspection process and supports all data such as raw eddy current data, inspection history data, SG tube information, etc. SEED implemented under client/server computing architecture for supporting LAN/WAN based graphical user interface facilities using WWW programming tools. (author)

  19. The Creys Malville FBR Super Phenix steam generators

    International Nuclear Information System (INIS)

    Baque, P.; Zuber, T.; Saur, J.M.; Cambillard, E.

    1980-08-01

    After briefly recalling the French experience on sodium steam generators, the authors describe the design concepts of the Superphenix units and give their main characteristics. A short summary of the realized R and D program precedes the description of the four 750-MWt steam generators, the fabrication of which is in progress by Creusot-Loire at Chalon sur Saone (France). The studies started for the next French fast breeder reactors and their steam generators are mentioned

  20. A study on integrity of LMFBR secondary cooling system to hypothetical tube failure propagation in the steam generator

    International Nuclear Information System (INIS)

    Yoshihisa Shindo; Kazuo Haga

    2005-01-01

    Full text of publication follows: A fundamental safety issue of liquid-metal-cooled fast breeder reactor (LMFBR) is to maintain the integrity of the secondary cooling system components against violent chemical sodium-water reaction caused by the water leak from the heat transfer tube of steam generators (SG). The produced sodium-water reaction jet would attack more severely surrounding tubes and would cause other tube failures (tube failure propagation), if it was assumed that the water leak was not detected by function-less detectors and proper operating actions to mitigate the tube failure propagation, such as isolations of the SG from the secondary cooling system and turbine water/steam system, and blowing water and steam inside tubes in the SG, were not taken. This study has been made focusing on the affection of large-scale water leak enlarged due to SG tube failure propagation to the structural integrity of the secondary cooling system because the generated pressure pulse caused by a large-scale sodium-water reaction might break heat transfer tubes of the intermediate heat exchanger (IHX). The present work has been made as one part of the study of probabilistic safety assessment (PSA) of LMFBR, because if the heat-transfer tubes of IHX were failed, the reactor core may be affected by the pressure pulse and/or by the sodium-water reaction products transported through the primary cooling system. As tools for PSA of the water leak incident of SG, we have developed QUARK-LP Version 4 code that mainly analyzes the high temperature rupture phenomena and estimates the number of failed tubes during the middle-scale water leak. The pressure pulse behavior generated by sodium-water reaction in the failure SG and the pressure propagation in the secondary cooling system are calculated by using the SWAAM-2 code developed by ANL. Furthermore, the quasi-steady state high pressure and temperature of the secondary cooling system in a long term is estimated by using the SWAAM

  1. GRUVAL for ET inspection of the steam generator tubes

    International Nuclear Information System (INIS)

    Garcia Bueno, A.; Francia, L.; Jimenez Garcia, J. J.; Garcia, R.; Castelinou, M.; Torrens, J.

    2013-01-01

    The steam generators of the nuclear power plants, PWR type are one of the most important components from the point of view of safety and plant availability. Thousands of tubes that form, approximately 1 mm of thickness, required to be inspected in accordance with codes and standards, to ensure the integrity of the component during the operation of the plant.

  2. Identification of leaky steam generators by iodine mapping technique and development of tools for cutting of tubes of steam generators of Indian PHWRS

    International Nuclear Information System (INIS)

    Subba Rao, D.

    2006-01-01

    inspected in previous ISI and no reportable indications were observed. To investigate the cause of steam generator tubes leak two failed tubes were cut and removed for failure analysis. To perform this activity some special tools were designed and developed in house and whole job of two failed tubes cutting, removal and plugging with specially developed extended plugs for left out portion of the cut tubes support was executed with in four days. After removing failed tubes, one S.S metallic gasket strip (foreign material) was found stuck between two failed tubes and same was removed using special tools. Based on metallurgical and chemical analysis the root cause for tubes failure was due to fretting action by foreign material inclusion, i.e. a metallic strip. A video scope was taken to assess the structural integrity of internals of primary and secondary side of the steam generator and it was found okay. Both S.S gasket metallic strip and failed tubes were tested for metallurgical analysis for hardness and found that the gasket strip harder than SG tube material. Feed water control valves maintenance procedures were revised and all the maintenance personnel were trained and familiarized to prevent the broken gasket pieces entering in to Steam generators through feed water. Based on metallurgical and chemical analysis the Steam generator tubes are healthy. (author)

  3. Highly Flexible and Efficient Solar Steam Generation Device.

    Science.gov (United States)

    Chen, Chaoji; Li, Yiju; Song, Jianwei; Yang, Zhi; Kuang, Yudi; Hitz, Emily; Jia, Chao; Gong, Amy; Jiang, Feng; Zhu, J Y; Yang, Bao; Xie, Jia; Hu, Liangbing

    2017-08-01

    Solar steam generation with subsequent steam recondensation has been regarded as one of the most promising techniques to utilize the abundant solar energy and sea water or other unpurified water through water purification, desalination, and distillation. Although tremendous efforts have been dedicated to developing high-efficiency solar steam generation devices, challenges remain in terms of the relatively low efficiency, complicated fabrications, high cost, and inability to scale up. Here, inspired by the water transpiration behavior of trees, the use of carbon nanotube (CNT)-modified flexible wood membrane (F-Wood/CNTs) is demonstrated as a flexible, portable, recyclable, and efficient solar steam generation device for low-cost and scalable solar steam generation applications. Benefitting from the unique structural merits of the F-Wood/CNTs membrane-a black CNT-coated hair-like surface with excellent light absorbability, wood matrix with low thermal conductivity, hierarchical micro- and nanochannels for water pumping and escaping, solar steam generation device based on the F-Wood/CNTs membrane demonstrates a high efficiency of 81% at 10 kW cm -2 , representing one of the highest values ever-reported. The nature-inspired design concept in this study is straightforward and easily scalable, representing one of the most promising solutions for renewable and portable solar energy generation and other related phase-change applications. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  4. Thermo-economic assessment of the integration of steam cycles on offshore platforms

    DEFF Research Database (Denmark)

    Nguyen, Tuong-Van; Tock, Laurence; Breuhaus, Peter

    2014-01-01

    thermodynamic and economic performance indicators. The results illustrate the benefits of converting the gas turbines into a combined cycle. Using seawater results in smaller power generation and greater CO2-emissions than using process water, as the additional power generation in the combined cycle......The integration of steam bottoming cycles on oil platforms is often seen as a possible route to mitigate the CO2-emissions offshore. In this paper, a North Sea platform and its energy requirements are systematically analysed. The site-scale integration of steam networks is assessed by using...... is compensated by the significant pumping demand. This work emphasises that energy improvement efforts should be analysed at the scale of the overall site and not solely at the level of the combined cycle....

  5. Steam generator thermal-hydraulics

    International Nuclear Information System (INIS)

    Inch, W.W.; Scott, D.A.; Carver, M.B.

    1980-01-01

    This paper discusses a code for detailed numerical modelling of steam generator thermal-hydraulics, and describes related experimental programs designed to promote in-depth understanding of three-dimensional two-phase flow. (auth)

  6. Development of steam generator manufacturing technology

    International Nuclear Information System (INIS)

    Grant, J.A.

    1979-01-01

    In 1968 Babcock and Wilcox (Operations) Ltd., received an order from the CEGB to design, manufacture, install and commission 16 Steam Generators for 2 x 660 Mw (e) Advanced Gas Cooled Reactor Power Station at Hartlepool. This order was followed in 1970 by a similar order for the Heysham Power Station. The design and manufacture of the Steam Generators represented a major advance in technology and the paper discusses the methods by which a manufacturing facility was developed, by the Production Division of Babcock, to produce components to a quality, complexity and accuracy unique in the U.K. commercial boilermaking industry. The discussion includes a brief design background, a description of the Steam Generators and a view of the Production Division background. This is followed by a description of the organisation of the technological development and a consideration of the results. (author)

  7. The testing of a steam-water separating device used for vertical steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen; Cui Baoyuan; Xue Yunkui; Liu Shixun

    1989-01-01

    The air-water screening tests of a steam-water separating device used for vertical steam generators at low pressure are introduced. The article puts emphasis on the qualification test of the steam-water separating device at hot conditions in a high temperature and pressure water test rig. The performance of the comprehensive test of the steam-water separating device indicates that the humidity of the steam at the drier exit is much less than the specified amount of 0.25%

  8. Steam generator in the SNR-project

    International Nuclear Information System (INIS)

    van Westenbrugge, J.K.

    1979-01-01

    The design philosophy of steam generators for 1300 MWe LMFBR's is presented. The basis for this philosophy is the present experience with the licensing of the SNR-300. This experience is reported. The approach for the steam generators for the 1300 MWe LMFBR is elaborated on, both for accident prevention and damage limitation, for the component itself as well as for the system design. Both Design Base Accident and Hypothetical Accidents are discussed. 8 refs

  9. Inverted Steam Generators for Sodium Cooled Fast Reactors

    International Nuclear Information System (INIS)

    Matal, Oldřich; Šimo, Tomáš; Matal, Oldřich Jr.

    2013-01-01

    Conclusions: Two inverted steam generators of the Czech industry provenience have still been in successful operation with no water into sodium leaks at BOR 60 (RIAR Dimitrovgrad, Russian Federation). Micromodular inverted steam generator (MMISG) since 1981 and modular inverted steam generator (MISG) since 1991. In the framework of the CP ESFR project predesign studies of 100 MW (thermal) ISG modules were performed with the consideration of MMISG and MISG design, operational and safety benefits and experience. Development of material and technology for sodium heated steam generators components reflecting contemporary domestic industrial conditions in the Czech Republic was restarted in the years 2003 to 2004 and supported in the years 2008 to 2011 by the European CP ESFR project and by the Ministry of Industry and Trade of the Czech Republic

  10. Improvements in steam cycle electric power generating plants

    International Nuclear Information System (INIS)

    Bienvenu, Claude.

    1973-01-01

    The invention relates to a steam cycle electric energy generating plants of the type comprising a fossil or nuclear fuel boiler for generating steam and a turbo alternator group, the turbine of which is fed by the boiler steam. The improvement is characterized in that use is made of a second energy generating group in which a fluid (e.g. ammoniac) undergoes a condensation cycle the heat source of said cycle being obtained through a direct or indirect heat exchange with a portion of the boiler generated steam whereby it is possible without overloading the turbo-alternator group, to accomodate any increase of the boiler power resulting from the use of another fuel while maintaining a maximum energy output. This can be applied to electric power stations [fr

  11. A Receding Horizon Controller for the Steam Generator Water Level

    International Nuclear Information System (INIS)

    Na, Man Gyun; Lee, Yoon Joon

    2003-01-01

    In this work, the receding horizon control method was used to control the water level of nuclear steam generators and applied to two linear models and also a nonlinear model of steam generators. A receding horizon control method is to solve an optimization problem for finite future steps at current time and to implement the first optimal control input as the current control input. The procedure is then repeated at each subsequent instant. The dynamics of steam generators is very different according to power levels. The receding horizon controller is designed by using a reduced linear steam generator model fixed over a certain power range and applied to a Westinghouse-type (U-tube recirculating type) nuclear steam generator. The proposed controller designed at a fixed power level shows good performance for any other power level within this power range. The steam generator shows actually nonlinear characteristics. Therefore, the proposed algorithm is implemented for a nonlinear model of the nuclear steam generator to verify its real performance and also shows good responses

  12. Proceedings of steam generator sludge deposition in recirculating and once through steam generator upper tube bundle and support plates

    International Nuclear Information System (INIS)

    Baker, R.L.; Harvego, E.A.

    1992-01-01

    The development of remedial measures of shot peening have given nuclear utilities viable measures to address primary water stress corrosion cracking to extend steam generator life. The nuclear utility industry is now faced with potential replacement of steam generators in nuclear power plants due to stress corrosion cracking and intergranular attach in crevice locations on the secondary side of steam generators at tube support plates and at the crevice at the top of the tube sheet. Significant work has been done on developing and understanding of the effects of sludge buildup on the corrosion process at these locations. This session was envisioned to provide a forum for the development of an understanding of the mechanisms which control the transport and deposition of sludge on the secondary side of steam generators. It is hoped that this information will aid utilities in monitoring the progression of fouling of these crevices by further knowledge in where to look for the onset of support plate crevice fouling. An understanding of the progression of fouling from upper tube support plates to those lower in the steam generator where higher temperatures cause the corrosion process to initiate first can aid the nuclear utility industry in developing remedial measures for this condition and in providing a forewarning of when to apply such remedial measures

  13. Material choices for the commercial fast reactor steam generators

    International Nuclear Information System (INIS)

    Willby, C.; Walters, J.

    1978-01-01

    Experience with fast reactor steam generators has shown them to be critical components in achieving a high availability. This paper presents the designers views on the use of ferritic materials for steam generators and describes the proposed design of the steam generators for the Commercial Fast Reactor (CFR), prototype of which are to be inserted in the Prototype Fast Reactor at Dounreay. (author)

  14. Monitoring method for steam generator operation

    International Nuclear Information System (INIS)

    Tamaoki, Tetsuo

    1991-01-01

    In an LMFBR plant having an once-through steam generator, reduction of life of a heat transfer pipe caused by heat cycle fatigue is monitored by early finding for the occurrence of abnormality in the inside of the steam generator and by continuous monitoring for the position of departure from nucleate boiling (DNB), which are difficult with existent static characteristic analysis codes. That is, RMS values of fluctuations in temperature signals sent from thermocouples for measuring the fluid temperature in the vicinity of heat transfer pipe disposed along a primary channel of the once-through type steam generator. The abnormality in heat transfer performance is monitored by the distribution change of the RMS values. Subsequently, DNB point on the side of water and steam is determined by the distribution of the RMS value. Then, accumulated values of the product between the time in which the starting point stays in the DNB region and a life consumption amount per unit time given in accordance with the operation condition are monitored. Accordingly, thermal fatigue failure of the heat transfer pipe due to temperature fluctuation in the DNB region is monitored. (I.S.)

  15. STEAM GENERATOR TUBE INTEGRITY ANALYSIS OF A TOTAL LOSS OF ALL HEAT SINKS ACCIDENT FOR WOLSONG NPP UNIT 1

    Directory of Open Access Journals (Sweden)

    HEOK-SOON LIM

    2014-02-01

    Full Text Available A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS and the steam generator (SG secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident.

  16. Steam Generator Tube Integrity Analysis of A Total Loss of all Heat Sinks Accident for Wolsong NPP Unit 1

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Heoksoon; Song, Taeyoung; Chi, Moongoo [Korea Htydro and Nuclear Power Co., Ltd., Daejeon (Korea, Republic of); Kim, Seoungrae [Nuclear Engineering Service and Solution, Daejeon (Korea, Republic of)

    2014-02-15

    A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV) become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS) and the steam generator (SG) secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident.

  17. Steam Generator Tube Integrity Analysis of A Total Loss of all Heat Sinks Accident for Wolsong NPP Unit 1

    International Nuclear Information System (INIS)

    Lim, Heoksoon; Song, Taeyoung; Chi, Moongoo; Kim, Seoungrae

    2014-01-01

    A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV) become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS) and the steam generator (SG) secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident

  18. Steam generator deposit control program assessment at Comanche Peak

    International Nuclear Information System (INIS)

    Stevens, J.; Fellers, B.; Orbon, S.

    2002-01-01

    Comanche Peak has employed a variety of methods to assess the effectiveness of the deposit control program. These include typical methods such as an extensive visual inspection program and detailed corrosion product analysis and trending. In addition, a recently pioneered technique, low frequency eddy current profile analysis (LFEC) has been utilized. LFEC provides a visual mapping of the magnetite deposit profile of the steam generator. Analysis of the LFEC results not only provides general area deposition rates, but can also provide local deposition patterns, which is indicative of steam generator performance. Other techniques utilized include trending of steam pressure, steam generator hideout-return, and flow assisted corrosion (FAC) results. The sum of this information provides a comprehensive assessment of the deposit control program effectiveness and the condition of the steam generator. It also provides important diagnostic and predictive information relative to steam generator life management and mitigative strategies, such as special cleaning procedures. This paper discusses the techniques employed by Comanche Peak Chemistry to monitor the effectiveness of the deposit control program and describes how this information is used in strategic planning. (authors)

  19. Corrosion aspects in steam generators of nuclear power plants

    International Nuclear Information System (INIS)

    Visoni, E.; Santos Pinto, M. dos

    1988-01-01

    Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

  20. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G.; Szabados, L.; Trosztel, I. [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1995-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  1. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G; Szabados, L; Trosztel, I [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1996-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  2. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [Skoda Company, Prague (Switzerland); Doubek, M. [Czech Technical Univ., Prague (Switzerland)

    1995-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  3. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.)

  4. Nuclear steam generator sludge lance method and apparatus

    International Nuclear Information System (INIS)

    Shirey, R.A.; Murray, D.E.

    1991-01-01

    This paper describes a sludge lancing system for removing sludge deposits from an interior region of a steam generator. It comprises: a peripheral fluid injection means for injecting a fluid at a high pressure about a periphery of the steam generator, the peripheral fluid injection means comprising at least one elongated fluid conduit, at least one injection nozzle and a joint positioned at a predetermined point along the elongated fluid conduit for permitting the peripheral fluid injection means to bend to a predetermined angle at the joint within the steam generator; a reciprocable fluid injection means for injecting a fluid at a high pressure toward the sludge deposits and dislodging the sludge deposits; and a supporting means positioned within the interior of the steam generator for supporting the reciprocable fluid injection means throughout the reciprocation of the reciprocable fluid injection means

  5. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O [Skoda Company, Prague (Switzerland); Doubek, M [Czech Technical Univ., Prague (Switzerland)

    1996-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  6. Hydrogen-based power generation from bioethanol steam reforming

    Energy Technology Data Exchange (ETDEWEB)

    Tasnadi-Asztalos, Zs., E-mail: tazsolt@chem.ubbcluj.ro; Cormos, C. C., E-mail: cormos@chem.ubbcluj.ro; Agachi, P. S. [Babes-Bolyai University, Faculty of Chemistry and Chemical Engineering, 11 Arany Janos, Postal code: 400028, Cluj-Napoca (Romania)

    2015-12-23

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO{sub 2} emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  7. Hydrogen-based power generation from bioethanol steam reforming

    International Nuclear Information System (INIS)

    Tasnadi-Asztalos, Zs.; Cormos, C. C.; Agachi, P. S.

    2015-01-01

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO 2 emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint

  8. Hydrogen-based power generation from bioethanol steam reforming

    Science.gov (United States)

    Tasnadi-Asztalos, Zs.; Cormos, C. C.; Agachi, P. S.

    2015-12-01

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO2 emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  9. Glas generator for the steam gasification of coal with nuclear generated heat

    International Nuclear Information System (INIS)

    Buchner, G.

    1980-01-01

    The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

  10. Coupled Calculations in Helical Steam Generator: Validation on Legacy Data

    Energy Technology Data Exchange (ETDEWEB)

    Merzari, E. [Argonne National Lab. (ANL), Argonne, IL (United States); Yuan, Haomin [Argonne National Lab. (ANL), Argonne, IL (United States); Kraus, A. [Argonne National Lab. (ANL), Argonne, IL (United States); Solberg, Jerome [Argonne National Lab. (ANL), Argonne, IL (United States); Ferencz, Robert M. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-09-30

    The NEAMS program aims to develop an integrated multi-physics simulation capability “pellet-to-plant” for the design and analysis of future generations of nuclear power plants. In particular, the Reactor Product Line code suite's multi-resolution hierarchy is being designed to ultimately span the full range of length and time scales present in relevant reactor design and safety analyses, as well as scale from desktop to petaflop computing platforms. Flow-induced vibration (FIV) is widespread problem in energy systems because they rely on fluid movement for energy conversion. Vibrating structures may be damaged as fatigue or wear occurs. Given the importance of reliable components in the nuclear industry, flow-induced vibration has long been a major concern in safety and operation of nuclear reactors. In particular, nuclear fuel rods and steam generators have been known to suffer from flow-induced vibration and related failures. Advanced reactors, such as integral Pressurized Water Reactors (PWRs) considered for Small Modular Reactors (SMR), often rely on innovative component designs to meet cost and safety targets. One component that is the subject of advanced designs is the steam generator, some designs of which forego the usual shell-and-tube architecture in order to fit within the primary vessel. In addition to being more cost- and space-efficient, such steam generators need to be more reliable, since failure of the primary vessel represents a potential loss of coolant and a safety concern. A significant amount of data exists on flow-induced vibration in shell-and-tube heat exchangers, and heuristic methods are available to predict their occurrence based on a set of given assumptions. In contrast, advanced designs have far less data available. Advanced modeling and simulation based on coupled structural and fluid simulations have the potential to predict flow-induced vibration in a variety of designs, reducing the need for expensive experimental

  11. Steam generator materials

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Han, J. H.; Kim, H. P.; Lim, Y. S.; Lee, D. H.; Suh, J. H.; Hwang, S. S.; Hur, D. H.; Kim, D. J.; Kim, Y. H.

    2002-05-01

    In order to keep the nuclear power plant(NPP)s safe and increase their operating efficiency, axial stress corrosion cracking(SCC)(IGA/IGSCC, PWSCC, PbSCC) test techniques were developed and SCC property data of the archive steam generator tubing materials having been used in nuclear power plants operating in Korea were produced. The data obtained in this study were data-based, which will be used to clarify the damage mechanisms, to operate the plants safely, and to increase the lifetime of the tubing. In addition, the basic technologies for the improvement of the SCC property of the tubing materials, for new SCC inhibition, for damaged tube repair, and for manufacturing processes of the tubing were developed. In the 1 phase of this long term research, basic SCC test data obtained from the archive steam generator tubing materials used in NPPs operating in Korea were established. These basic technologies developed in the 1 phase will be used in developing process optimization during the 2 phase in order to develop application technologies to the field nuclear power plants

  12. Integration of the steam cycle and CO2 capture process in a decarbonization power plant

    International Nuclear Information System (INIS)

    Xu, Gang; Hu, Yue; Tang, Baoqiang; Yang, Yongping; Zhang, Kai; Liu, Wenyi

    2014-01-01

    A new integrated system with power generation and CO 2 capture to achieve higher techno-economic performance is proposed in this study. In the new system, three measures are adopted to recover the surplus energy from the CO 2 capture process. The three measures are as follows: (1) using a portion of low-pressure steam instead of high-pressure extracted steam by installing the steam ejector, (2) mixing a portion of flash-off water with the extracted steam to utilize the superheat degree of the extracted steam, and (3) recycling the low-temperature waste heat from the CO 2 capture process to heat the condensed water. As a result, the power output of the new integrated system is 107.61 MW higher than that of a decarbonization power plant without integration. The efficiency penalty of CO 2 capture is expected to decrease by 4.91%-points. The increase in investment produced by the new system is 3.25 M$, which is only 0.88% more than the total investment of a decarbonization power plant without integration. Lastly, the cost of electricity and CO 2 avoided is 15.14% and 33.1% lower than that of a decarbonization power generation without integration, respectively. The promising results obtained in this study provide a new approach for large-scale CO 2 removal with low energy penalty and economic cost. - Highlights: • Energy equilibrium in CO 2 capture process is deeply analyzed in this paper. • System integration is conducted in a coal-fired power plant with CO 2 capture. • The steam ejector is introduced to utilize the waste energy from CO 2 capture process. • Thermodynamic, exergy and techno-economic analyses are quantitatively conducted. • Energy-saving effects are found in the new system with minimal investment

  13. Steam and sodium leak simulation in a fluidized-bed steam generator

    International Nuclear Information System (INIS)

    Vaux, W.G.; Keeton, A.R.; Keairns, D.L.

    1977-01-01

    A fluidized-bed steam generator for the liquid metal fast breeder reactor enhances plant availability and minimizes the probability of a water/sodium reaction. An experimental test program was conceived to assess design criteria and fluidized-bed operation under conditions of water, steam, and sodium leaks. Sodium, steam, and water were leaked into helium-fluidized beds of metal and ceramic particles at 900 F. Test results show the effects of leaks on the heat transfer coefficient, quality of fluidization, leak detection, and cleanup procedures

  14. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers, Volumes 1, 2

    Energy Technology Data Exchange (ETDEWEB)

    Upadhyaya, Belle R. [Univ. of Tennessee, Knoxville, TN (United States); Hines, J. Wesley [Univ. of Tennessee, Knoxville, TN (United States); Lu, Baofu [Univ. of Tennessee, Knoxville, TN (United States)

    2005-06-03

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001 September 2004. Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance.Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. Development of advanced signal processing methods using

  15. Emergency makeup of nuclear steam generators in blackout conditions

    International Nuclear Information System (INIS)

    Korolev, A.V.; Derevyanko, O.V.

    2014-01-01

    The paper describes an original solution for using steam energy to organize makeup of NPP steam generators in blackout conditions. The proposed solution combines a disk friction turbine and an axial turbine in a single housing to provide a high overall technical effect enabling the replenishment of nuclear steam generators with steam using the pump turbine drive assembly. The application of the design is analyzed and its efficiency and feasibility are shown

  16. Fifth CNS international steam generator conference

    International Nuclear Information System (INIS)

    2006-01-01

    The Fifth CNS International Steam Generator Conference was held on November 26-29, 2006 in Toronto, Ontario, Canada. In contrast with other conferences which focus on specific aspects, this conference provided a wide ranging forum on nuclear steam generator technology from life-cycle management to inspection and maintenance, functional and structural performance characteristics to design architecture. The 5th conference has adopted the theme: 'Management of Real-Life Equipment Conditions and Solutions for the Future'. This theme is appropriate at a time of transition in the industry when plants are looking to optimize the performance of existing assets, prevent costly degradation and unavailability, while looking ahead for new steam generator investments in life-extension, replacements and new-build. More than 50 technical papers were presented in sessions that gave an insight to the scope: life management strategies; fouling, cleaning and chemistry; replacement strategies and new build design; materials degradation; condition assessment/fitness for service; inspection advancements and experience; and thermal hydraulic performance

  17. Evaluation of Oconee steam-generator debris. Final report

    International Nuclear Information System (INIS)

    Rigdon, M.A.; Rubright, M.M.; Sarver, L.W.

    1981-10-01

    Pieces of debris were observed near damaged tubes at the 14th support plate elevation in the Oconee 1-B steam generator. A project was initiated to evaluate the physical and chemical nature of the debris, to identify its source, and to determine its role in tube damage at this elevation. Various laboratory techniques were used to characterize several debris and mill scale samples. Data from these samples were then compared with each other and with literature data. It was concluded that seven of eight debris samples were probably formed in the steam generator. Six of these samples were probably formed by high temperature aqueous corrosion early in the life of the steam generator. The seventh sample was probably formed by the deposition and spalling of magnetite on the Inconel steam generator tubes. None of the debris samples resembled any of the mill scale samples

  18. Steam generators under construction for the SNR-300 power plant

    Energy Technology Data Exchange (ETDEWEB)

    Essebaggers, J

    1975-07-01

    The prototype straight tube and the helical coil-steam generator has been designed and fabricated of which the straight tube steam generator has been successfully tested for over 3000 hours at prototypical conditions and is presently being dismantled for detailed examination of critical designed features. The prototype helical coil steam generator is presently under testing in the 50 MWt test facility at TNO-Hengelo with approximately 500 hours of operation at full load conditions. In an earlier presentation the design and fabrication of the prototype steam generators have been presented, while for this presentation the production units for SNR-300 will be discussed. Some preliminary information will be presented at this meeting of the dismantling operations of the prototype straight tube steam generator. (author)

  19. Steam generators under construction for the SNR-300 power plant

    International Nuclear Information System (INIS)

    Essebaggers, J.

    1975-01-01

    The prototype straight tube and the helical coil-steam generator has been designed and fabricated of which the straight tube steam generator has been successfully tested for over 3000 hours at prototypical conditions and is presently being dismantled for detailed examination of critical designed features. The prototype helical coil steam generator is presently under testing in the 50 MWt test facility at TNO-Hengelo with approximately 500 hours of operation at full load conditions. In an earlier presentation the design and fabrication of the prototype steam generators have been presented, while for this presentation the production units for SNR-300 will be discussed. Some preliminary information will be presented at this meeting of the dismantling operations of the prototype straight tube steam generator. (author)

  20. Control system for fluid heated steam generator

    Science.gov (United States)

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  1. Steam generator secondary pH during a steam generator tube rupture

    International Nuclear Information System (INIS)

    Adams, J.P.; Peterson, E.S.

    1991-12-01

    The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

  2. Design and performance of BWC replacement steam generators for PWR systems

    Energy Technology Data Exchange (ETDEWEB)

    Klarner, R.; Steinmoeller, F.; Millman, J.; Schneider, W. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada)

    1998-07-01

    In recent years, Babcock and Wilcox Canada (BWC) has provided a number of PWR Replacement Steam Generators (RSGS) to replace units that had experienced extensive Alloy 600 tube degradation. BWC RSG units are in operation at Northeast Utilities' Millstone Unit 2, Rochester Gas and Electric's Ginna Station, Duke Energy's Catawba Unit 1, McGuire Unit 1 and 2, Florida Power and Light's St. Lucie Unit 1 and Commonwealth Edison's Byron 1 Station. Extensive start-up performance characteristics have been obtained for Millstone 2, Ginna, McGuire 1, and Catawba 1 RSGS. The Millstone 2, Ginna and Catawba 1 RSGs have also undergone extensive inspections following their first cycle of operation. The design and start-up performance characteristics of these RSGs are presented. The BWC Replacement Steam generators were designed to fit the existing envelope of pressure boundary dimensions to ensure licensability and integration into the Nuclear Steam Supply System. The RSGs were provided with a tube bundle of Alloy 690TT tubing, sized to match or exceed the original steam generator (OSG) thermal performance including provision for the reduced thermal conductivity of Alloy 690 relative to Alloy 600. The RSG tube bundle configurations provide a higher circulation design relative to the OSG, and feature corrosion resistant lattice grid and U-bend tube supports which provide effective anti-vibration support. The tube bundle supports accommodate relatively unobstructed flow and allow unrestrained structural interactions during thermal transients. Efficient steam separators assure low moisture carryover as well as high circulation. Performance measurements obtained during start-up verify that the BWC RSGs meet or exceed the specified thermal and moisture carryover performance requirements. RSG water level stability results at nor-mal operation and during plant transients have been excellent. Visual and ECT inspections have confirmed minimal deposition and 100

  3. Steam generator replacement: a story of continuous improvement

    International Nuclear Information System (INIS)

    Sills, M.S.; Wilkerson, R.

    2009-01-01

    This paper provides a review of the history of steam generator replacement in the US focusing on the last five years. From the early replacements in the 1980s, there have been major technology improvements resulting in dramatically shorter outages and reduced radiological exposure for workers. Even though the changes for the last five years have been less dramatic, the improvement trend continues. No two steam generator replacement (SGR) projects are the same and there are some major differences including; the access path for the components to containment (is a construction opening in containment required), type of containment, number of steam generators, one piece or two piece replacement, plant type (Westinghouse, CE or B and W) and plant layout. These differences along with other variables such as delays due to plant operations and other activities not related to the steam generator replacement make analysis of performance data difficult. However, trends in outage performance and owner expectations can be identified. How far this trend will go is also discussed. Along with the trend of improved performance, there is also a significant variation in performance. Some of the contributors to this variation are identified. This paper addresses what is required for a successful outage, meeting the increasing expectations and setting new records. The authors will discuss various factors that contribute to the success of a steam generator replacement. These factors include technical issues and, equally important, organizational interface and the role the customer plays. Recommendations are provided for planning a successful steam generator replacement outage. (author)

  4. Nuclear steam generator tube to tubesheet joint optimization

    International Nuclear Information System (INIS)

    McGregor, Rod

    1999-01-01

    Industry-wide problems with Stress Corrosion Cracking in the Nuclear Steam Generator tube-to-tubesheet joint have led to costly repairs, plugging, and replacement of entire vessels. To improve corrosion resistance, new and replacement Steam Generator developments typically employ the hydraulic tube expansion process (full depth) to minimize tensile residual stresses and cold work at the critical transition zone between the expanded and unexpanded tube. These variables have undergone detailed study using specialized X-ray diffraction and analytical techniques. Responding to increased demands from Nuclear Steam Generator operators and manufacturers to credit the leak-tightness and strength contributions of the hydraulic expansion, various experimental tasks with complimentary analytical modelling were applied to improve understanding and control of tube to hole contact pressure. With careful consideration to residual stress impact, design for strength/leak tightness optimization addresses: Experimentally determined minimum contact pressure levels necessary to preclude incipient leakage into the tube/hole interface. The degradation of contact pressure at surrounding expansions caused by the sequential expansion process. The transient and permanent contact pressure variation associated with tubesheet hole dilation during Steam Generator operation. An experimental/analytical simulation has been developed to reproduce cyclic Steam Generator operating strains on the tubesheet and expanded joint. Leak tightness and pullout tests were performed during and following simulated Steam Generator operating transients. The overall development has provided a comprehensive understanding of the fabrication and in-service mechanics of hydraulically expanded joints. Based on this, the hydraulic expansion process can be optimized with respect to critical residual stress/cold work and the strength/leakage barrier criteria. (author)

  5. Steam Generator Group Project. Annual report, 1982

    International Nuclear Information System (INIS)

    Clark, R.A.; Lewis, M.

    1984-02-01

    The Steam Generator Group Project (SGGP) is an NRC program joined by additional sponsors. The SGGP utilizes a steam generator removed from service at a nuclear plant (Surry 2) as a vehicle for research on a variety of safety and reliability issues. This report is an annual summary of progress of the program for 1982. Information is presented on the Steam Generator Examination Facility (SGEF), especially designed and constructed for this research. Loading of the generator into the SGEF is then discussed. The report then presents radiological field mapping results and personnel exposure monitoring. This is followed by information on field reduction achieved by channel head decontaminations. The report then presents results of a secondary side examination through shell penetrations placed prior to transport, confirming no change in generator condition due to transport. Decontamination of the channel head is discussed followed by plans for eddy current testing and removal of the plugs placed during service. Results of a preliminary profilometry examination are then provided

  6. Functional performance of the helical coil steam generator, Consolidated Nuclear Steam Generator (CNSG) IV system. Executive summary report

    International Nuclear Information System (INIS)

    Watson, G.B.

    1975-10-01

    The objective of this project was to study the functional performance of the CNSG - IV helical steam generator to demonstrate that the generator meets steady-state and transient thermal-hydraulic performance specifications and that secondary flow instability will not be a problem. Economic success of the CNSG concepts depends to a great extent on minimizing the size of the steam generator and the reactor vessel for ship installation. Also, for marine application the system must meet stringent specifications for operating stability, transient response, and control. The full-size two-tube experimental unit differed from the CNSG only in the number of tubes and the mode of primary flow. In general, the functional performance test demonstrated that the helical steam generator concept will exceed the specified superheat of 35F at 100% load. The experimental measured superheat at comparable operating conditions was 95F. Testing also revealed that available computer codes accurately predict trends and overall performance characteristics

  7. Mushrooms as Efficient Solar Steam-Generation Devices.

    Science.gov (United States)

    Xu, Ning; Hu, Xiaozhen; Xu, Weichao; Li, Xiuqiang; Zhou, Lin; Zhu, Shining; Zhu, Jia

    2017-07-01

    Solar steam generation is emerging as a promising technology, for its potential in harvesting solar energy for various applications such as desalination and sterilization. Recent studies have reported a variety of artificial structures that are designed and fabricated to improve energy conversion efficiencies by enhancing solar absorption, heat localization, water supply, and vapor transportation. Mushrooms, as a kind of living organism, are surprisingly found to be efficient solar steam-generation devices for the first time. Natural and carbonized mushrooms can achieve ≈62% and ≈78% conversion efficiencies under 1 sun illumination, respectively. It is found that this capability of high solar steam generation is attributed to the unique natural structure of mushroom, umbrella-shaped black pileus, porous context, and fibrous stipe with a small cross section. These features not only provide efficient light absorption, water supply, and vapor escape, but also suppress three components of heat losses at the same time. These findings not only reveal the hidden talent of mushrooms as low-cost materials for solar steam generation, but also provide inspiration for the future development of high-performance solar thermal conversion devices. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  8. A study on improving the performance of steam generator using thermal analysis

    International Nuclear Information System (INIS)

    Li, Zhen Zhe; Heo, Kwang Su; Choi, Jun Hoo; Seol, Seoung Yun

    2008-01-01

    Steam generation mechanism is the key technology of domestic steam cleaner. Not only weight and price of steam cleaner but also the performance of steam generation mechanism must be considered to improve the competitive power of the products. In order to find out the mechanism which can be used to improve the performance of steam generator, the process of steam generation was studied at first. In the following step, possibility of control, safety of mechanism and etc were compared about the two candidated steam generation mechanism. Finally, the merit and drawback of each mechanism were summarized

  9. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers

    International Nuclear Information System (INIS)

    Upadhyaya, Belle R.; Wesley Hines, J.

    2004-01-01

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal

  10. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers.

    Energy Technology Data Exchange (ETDEWEB)

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal

  11. Steam generator assessment for sustainable power plant operation

    International Nuclear Information System (INIS)

    Drexler, Andreas; Fandrich, Joerg; Ramminger, Ute; Montaner-Garcia, Violeta

    2012-09-01

    Water and steam serve in the water-steam cycle as the energy transport and work media. These fluids shall not affect, through corrosion processes on the construction materials and their consequences, undisturbed plant operation. The main objectives of the steam water cycle chemistry consequently are: - The metal release rates of the structural materials shall be minimal - The probability of selective / localized forms of corrosion shall be minimal. - The deposition of corrosion products on heat transfer surfaces shall be minimized. - The formation of aggressive media, particularly local aggressive environments under deposits, shall be avoided. These objectives are especially important for the steam generators (SGs) because their condition is a key factor for plant performance, high plant availability, life time extension and is important to NPP safety. The major opponent to that is corrosion and fouling of the heating tubes. Effective ways of counteracting all degradation problems and thus of improving the SG performance are to keep SGs in clean conditions or if necessary to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. Based on more than 40 years of experience in steam-water cycle water chemistry treatment AREVA developed an overall methodology assessing the steam generator cleanliness condition by evaluating all available operational and inspection data together. In order to gain a complete picture all relevant water chemistry data (e.g. corrosion product mass balances, impurity ingress), inspection data (e.g. visual inspections and tube sheet lancing results) and thermal performance data (e.g. heat transfer calculations) are evaluated, structured and indexed using the AREVA Fouling Index Tool Box. This Fouling Index Tool Box is more than a database or statistical approach for assessment of plant chemistry data. Furthermore the AREVA's approach combines manufacturer's experience with plant data and operates with an

  12. Application of concept mapping principles to managing steam generator knowledge at the CNSC

    International Nuclear Information System (INIS)

    Tsikouras, G.; Karouni, M.; Riznic, J.

    2009-01-01

    The Canadian Nuclear Safety Commission (CNSC) oversee proper regulation required for the operations of more than 180 commercial steam generators housed in Canadian nuclear power plants. The number of inspection reports and other technical reports concerning the operation of these units result in a significant amount of information over time. Consequently the method to access the information easily and in a timely manner can require improvement. The Steam Generator Knowledge Management project was developed as a mode to efficiently manage and integrate all knowledge and resources relevant to steam generators found in a variety of sources used by the CNSC to conduct assessments. From a regulatory point of view, the tool was created to facilitate the assessment process of inspection reports as well as licence renewal requests proposed by licensees. The project provides a concise and logical interface between the user and diverse resources involved in performing regulatory activities. These include links to standards, CNSC license documents, operating experience from other regulators and licensees, electronic banks of research documents, journal articles, studies, and previously submitted licensee reports and responses. The concept of knowledge mapping was applied using Excel and Access software in order to achieve these goals. This software uses an approach toward associating related concepts, which is modeled after the way in which the human brain is believed to acquire and assimilate new knowledge into its existing framework. This results in a network that is intuitively set up and conducive to the accumulation of further knowledge and resources. This paper provides an abridged account of the theory governing concept mapping, not to mention its origins and the impact generated by its application in an organizational milieu. In addition, an indication of those successful integrations of concept mapping into large organizations, both commercial and scientific, is

  13. Steam generator materials performance in high temperature gas-cooled reactors

    International Nuclear Information System (INIS)

    Chafey, J.E.; Roberts, D.I.

    1980-11-01

    This paper reviews the materials technology aspects of steam generators for HTGRs which feature a graphite-moderated, uranium-thorium, all-ceramic core and utilizes high-pressure helium as the primary coolant. The steam generators are exposed to gas-side temperatures approaching 760 0 C and produce superheated steam at 538 0 C and 16.5 MPa (2400 psi). The prototype Peach Bottom I 40-MW(e) HTGR was operated for 1349 EFPD over 7 years. Examination after decommissioning of the U-tube steam generators and other components showed the steam generators to be in very satisfactory condition. The 330-MW(e) Fort St. Vrain HTGR, now in the final stages of startup, has achieved 70% power and generated more than 1.5 x 10 6 MWh of electricity. The steam generators in this reactor are once-through units of helical configuration, requiring a number of new materials factors including creep-fatigue and water chemistry control. Current designs of larger HTGRs also feature steam generators of helical once-through design. Materials issues that are important in these designs include detailed consideration of time-dependent behavior of both base metals and welds, as required by current American Society of Mechanical Engineers (ASME) Code rules, evaluation of bimetallic weld behavior, evaluation of the properties of large forgings, etc

  14. New steam generators slated for nuclear units

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This article is a brief discussion of Duke Power's plans to replace steam generators at its McGuire and Catawba nuclear units. A letter of intent to purchase (from Babcock and Wilcox) the 12 Westinghouse steam generators has been signed, but no constructor has been selected at this time. This action is brought about by the failures of more than 3000 tubes in these units

  15. Soviet steam generator technology: fossil fuel and nuclear power plants

    International Nuclear Information System (INIS)

    Rosengaus, J.

    1987-01-01

    In the Soviet Union, particular operational requirements, coupled with a centralized planning system adopted in the 1920s, have led to a current technology which differs in significant ways from its counterparts elsewhere in the would and particularly in the United States. However, the monograph has a broader value in that it traces the development of steam generators in response to the industrial requirements of a major nation dealing with the global energy situation. Specifically, it shows how Soviet steam generator technology evolved as a result of changing industrial requirements, fuel availability, and national fuel utilization policy. The monograph begins with a brief technical introduction focusing on steam-turbine power plants, and includes a discussion of the Soviet Union's regional power supply (GRES) networks and heat and power plant (TETs) systems. TETs may be described as large central co-generating stations which, in addition to electricity, provide heat in the form of steam and hot water. Plants of this type are a common feature of the USSR today. The adoption of these cogeneration units as a matter of national policy has had a central influence on Soviet steam generator technology which can be traced throughout the monograph. The six chapters contain: a short history of steam generators in the USSR; steam generator design and manufacture in the USSR; boiler and furnace assemblies for fossil fuel-fired power stations; auxiliary components; steam generators in nuclear power plants; and the current status of the Soviet steam generator industry. Chapters have been abstracted separately. A glossary is included containing abbreviations and acronyms of USSR organizations. 26 references

  16. Severe transient tests on operation steam generators: Analysis of the fluid structure dynamic thermal interaction

    International Nuclear Information System (INIS)

    Billon, F.; David, J.; Procaccia, H.

    1983-01-01

    The operating efficiency of steam generators (S.G.s) and their structural integrity depend on the design configurations of the feedwater spray within the S.G., and on the operating procedure. To check the merit of some design modifications, and to verify the fluid-structure interaction with a view to preserve the S.G.s integrity during severe operating transients, a special instrumentation that admits the determination of the instantaneous thermal hydraulic characteristics of the flow in the secondary water and the S.G. tube sheet, has been installed by EDF on one steam generator of Tricastin unit 1 power plant. In parallel, FRAMATOME has developped a computer code, TEMPTRON, that allows the calculations of the thermal loads and the consequent stresses in the most sollicited zones of the steam generator during transient operation of the plant. This code divides the S.G. into three parts: - the first concerns the S.G.s region above the downcomer, zone where the mixing between hot water and cold feedwater occurs, - the second is the downcomer itself which is divided into n segments, - the third concerns the tube sheet zone which is also divided into n segments. The most severe transient test performed is the auxiliary cold feedwater injection into the steam generator during a hot standby of the plant: two levels of flow rate have been realised: 55 and 110 m 3 /h of 42 0 C feedwater. The tests have shown that if the cold feedwater injection occurs when the steam generator water level is below feedwater ring, the lowest fluid temperature reached at tube sheet inlet is about 230 0 C. (orig.)

  17. Primary separator replacement for Bruce Unit 8 steam generators

    International Nuclear Information System (INIS)

    Roy, S.B.; Mewdell, C.G.; Schneider, W.G.

    2000-01-01

    During a scheduled maintenance outage of Bruce Unit 8 in 1998, it was discovered that the majority of the original primary steam separators were damaged in two steam generators. The Bruce B steam generators are equipped with GXP type primary cyclone separators of B and W supply. There were localized perforations in the upper part of the separators and large areas of generalized wall thinning. The degradation was indicative of a flow related erosion corrosion mechanism. Although the unit- restart was justified, it was obvious that corrective actions would be necessary because of the number of separators affected and the extent of the degradation. Repair was not considered to be a practical option and it was decided to replace the separators, as required, in Unit 8 steam generators during an advanced scheduled outage. GXP separators were selected for replacement to minimize the impact on steam generator operating characteristics and analysis. The material of construction was upgraded from the original carbon steel to stainless steel to maximize the assurance of full life. The replacement of the separators was a first of a kind operation not only for Ontario Power Generation and B and W but also for all CANDU plants. The paper describes the degradations observed and the assessments, the operating experience, manufacture and installation of the replacement separators. During routine inspection in 1998, many of the primary steam separators in two of steam generators at Bruce Nuclear Division B Unit 8 were observed to have through wall perforations. This paper describes assessment of this condition. It also discusses the manufacture and testing of replacement primary steam separators and the development and execution of the replacement separator installation program. (author)

  18. Chemical cleaning of nuclear (PWR) steam generators

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Mundis, J.A.

    1982-01-01

    This paper reports on a significant research program sponsored by a group of utilities (the Steam Generator Owners Group), which was undertaken to develop a process to chemically remove corrosion product deposits from the secondary side of pressurized water reactor (PWR) power plant steam generators. Results of this work have defined a process (solvent system and application methods) that is capable of removing sludge and tube-to-tube support plate crevice corrosion products generated during operation with all-volatile treatment (AVT) water chemistry. Considers a plant-specific test program that includes all materials in the steam generator to be cleaned and accounts for the physical locations (proximity and contact) of those materials. Points out that prior to applying the process in an operational unit, the utility, with the participation of the NSSR vendor, must define allowable total corrosion to the materials of construction of the unit

  19. Chemical-cleaning process evaluation: Westinghouse steam generators. Final report

    International Nuclear Information System (INIS)

    Cleary, W.F.; Gockley, G.B.

    1983-04-01

    The Steam Generator Owners Group (SGOG)/Electric Power Research Institute (EPRI) Steam Generator Secondary Side Chemical Cleaning Program, under develpment since 1978, has resulted in a generic process for the removal of accumulated corrosion products and tube deposits in the tube support plate crevices. The SGOG/EPRI Project S150-3 was established to obtain an evaluation of the generic process in regard to its applicability to Westinghouse steam generators. The results of the evaluation form the basis for recommendations for transferring the generic process to a plant specific application and identify chemical cleaning corrosion guidelines for the materials in Westinghouse Steam Generators. The results of the evaluation, recommendations for plant-specific applications and corrosion guidelines for chemical cleaning are presented in this report

  20. Upgraded Steam Generator Lancing System for Uljin NPP no.2

    International Nuclear Information System (INIS)

    Kim, Seok Tae; Jeong, Woo Tae; Hong, Sung Yull

    2005-01-01

    KEPRI(Korea Electric Power Research Institute) has developed various types of steam generator lancing systems since 1998. In this paper, we introduce a new lancing system with new improvements from the previous steam generator lancing system for Uljin NPP #2(nuclear power plant) constructed by KEPRI. The previous lancing system is registered as KALANS R -II and was developed for System-80 type steam generators. The previous lancing system was applied to Uljin unit #3 and it lowered radiation exposure of operators in comparison to manually operated lancing systems. And it effectively removed sludge accumulated around kidney bean zone in the Uljin unit #3 steam generators. But the previous lancing system could only clean partially the steam generators of Uljin unit #4. This was because the rail of the previous lancing system interfered with a part of the steam generator. Therefore we developed a new lancing system that can solve the interference problem. This new lancing system was upgraded from the previous lancing system. Also, a new lancing system for System-80 S/G will be introduced in this paper

  1. Steam generator life-management, reliability, maintenance and refurbishment

    International Nuclear Information System (INIS)

    Spekkens, P.

    2012-01-01

    SGC 2012 is a different kind of a conference - it has its own focus, initiatives and objectives and differs from its predecessors. It originated as the Steam Generator and Heat Exchanger Conference in 1990 - a time when premature degradation of steam generators with Alloy 600 tubes was rampant world-wide, and some CANDU steam generators had started to experience significant fouling and corrosion issues. The six previous steam generator conferences were held on a regular cycle, in a very similar format and with a similar theme. We are now in a different era in steam generators. The Alloy 600 tubing has been largely replaced by more robust materials, and the CANDU steam generators have been brought under much more intense and effective life cycle management. Performance of steam generators has improved greatly, and they are no longer considered at risk of limiting the life of the units. Indeed, most Incoloy 800 steam generators in CANDU units are considered to be capable of operating reliably through the 'second life' of the units and are not being replaced during refurbishments. Given this changing environment, the scope of this conference has been expanded from one to three areas: steam generators and heat exchangers as before, but also; controls, valves and pumps, and; reactor components and systems, Programs A, B and C, respectively. The conference is targeting to address the needs and interests of the operating utilities, and to 'focus on what needs attention'. As a means of 'focusing on what needs attention' an 'Issue-Identification and Definition' program was initiated last winter. The Issue-Identification Team operating with COG President Bob Morrison as its Executive Lead, worked to identify issues requiring attention in the three areas of interest. Of the many issues identified by the Team and elaborated on by the Program Developers of this conference, four were recommended for special attention: A. 'Operate Clean - Build Clean - Plant Wide': Despite their

  2. Tube structural integrity evaluation of Palo Verde Unit 1 steam generators for axial upper-bundle cracking

    International Nuclear Information System (INIS)

    Woodman, B.W.; Begley, J.A.; Brown, S.D.; Sweeney, K.; Radspinner, M.; Melton, M.

    1995-01-01

    The analysis of the issue of upper bundle axial ODSCC as it apples to steam generator tube structural integrity in Unit 1 at the Palo Verde Nuclear generating Station is presented in this study. Based on past inspection results for Units 2 and 3 at Palo Verde, the detection of secondary side stress corrosion cracks in the upper bundle region of Unit 1 may occur at some future date. The following discussion provides a description and analysis of the probability of axial ODSCC in Unit 1 leading to the exceedance of Regulatory Guide 1.121 structural limits. The probabilities of structural limit exceedance are estimated as function of run time using a conservative approach. The chosen approach models the historical development of cracks, crack growth, detection of cracks and subsequent removal from service and the initiation and growth of new cracks during a given cycle of operation. Past performance of all Palo Verde Units as well as the historical performance of other steam generators was considered in the development of cracking statistics for application to Unit 1. Data in the literature and Unit 2 pulled tube examination results were used to construct probability of detection curves for the detection of axial IGSCC/IGA using an MRPC (multi-frequency rotating panake coil) eddy current probe. Crack growth rates were estimated from Unit 2 eddy current inspection data combined with pulled tube examination results and data in the literature. A Monte-Carlo probabilistic model is developed to provide an overall assessment of the risk of Regulatory Guide exceedance during plant operation

  3. The progress of test and study for steam dryer in vertical steam generator

    International Nuclear Information System (INIS)

    Ding Xunshen

    1993-01-01

    Constructions, tests and test results are reviewed for three types of steam generator dryer that are concentric vertical corrugated separator, centrifugal conic separator and chevron separator. The last type is considered as the best one in comparison, which has been applied to Qinshan 300 MW steam generator. A number of pertinent remarks to draining scheme, hydraulic loss reduction, and conduct of test are given based on experiences

  4. Thermal-hydraulic characteristic of the PGV-1000 steam generator

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    Horizontal steam generators are typical parts of nuclear power plants with pressure water reactor type VVER. By means of this computer program, a detailed thermal-hydraulic study of the horizontal steam generator PGV-1000 has been carried out and a special attention has been paid to the thermal-hydraulics of the secondary side. A set of important steam generator characteristics has been obtained and analyzed. Some of the interesting results of the analysis are presented in the paper. (author)

  5. Sodium and steam leak simulation studies for fluidized bed steam generators

    International Nuclear Information System (INIS)

    Keeton, A.R.; Vaux, W.G.; Lee, P.K.; Witkowski, R.E.

    1976-01-01

    An experimental program is described which was conducted to study the effects of sodium or steam leaking into an operating fluidized bed of metal or ceramic particles at 680 to 800 0 K. This effort was part of the early development studies for a fluidized-bed steam generator concept using helium as the fluidizing gas. Test results indicated that steam and small sodium leaks had no effect on the quality of fluidization, heat transfer coefficient, temperature distribution, or fluidizing gas pressure drop across the bed. Large sodium leaks, however, immediately upset the operation of the fluidized bed. Both steam and sodium leaks were detected positively and rapidly at an early stage of a leak by instruments specifically selected to accomplish this

  6. The EBR-II steam generating system - operation, maintenance, and inspection

    International Nuclear Information System (INIS)

    Buschman, H.W.; Penney, W.H.; Longua, K.J.

    2002-01-01

    The Experimental Breeder Reactor II (EBR-II) has operated for 20 years at the Idaho National Engineering Laboratory near Idaho Falls. EBR-II is a Liquid Metal Fast Breeder Reactor (LMFBR) with integrated power producing capability. EBR-II has operated at a capacity factor over 70% in the past few years. Superheated steam is produced by eight natural circulation evaporators, two superheaters, and a conventional steam drum. Steam throttle conditions are 438 C and 8.62 MPa. The designs of the evaporators and superheaters are essentially identical; both are counterflow units with low pressure nonradioactive sodium on the shell side. During the 20 years of operation, components of the steam generator have been subjected to a variety of inspections including visual, dimensional, and ultrasonic. One superheater was removed from service because of anomalous performance and was replaced with an evaporator which was removed, examined, and converted into a superheater. Overall operating experience of the system has been excellent and essentially trouble free. Inspections have not revealed any conditions that are performance or life limiting. (author)

  7. PWR steam generators tube integrity: plugging criteria for PWSCC in roll transition zone

    International Nuclear Information System (INIS)

    Mattar Neto, Miguel; Cruz, Julio R.B.

    1999-01-01

    One of the most important causes for tube plugging in PWR (Pressurized Water Reactor) steam generators is the degradation mechanism called Primary Water Stress Corrosion Cracking (PWSCC) in roll transition zone (RTZ) near the tubesheet, mainly for Alloy 600 tubes. To avoid an excessive tube plugging, alternative criteria have been developed based on an approach that consists in withdrawing from service any tube containing a defect for which there is a high probability of a critical size under accident conditions to be reached during next operation cycle. Predictions of the number of tubes to be plugged can be done aiming at preventive maintenance and tube repair, and even a steam generator replacement, without a large and non-planned plant outage. This work presents important aspects related to tube plugging criteria for PWSCC in RTZ based on the risk of break after a leak detection. Calculations of allowable crack length and allowable leak rate for a particular situation are also shown. (author)

  8. Analysis of Decay Heat Removal by Natural Convection in LMR with a Combined Steam Generator

    International Nuclear Information System (INIS)

    Kim, Eui Kwang; Eoh, Jae Hyuk; Han, Ji Woong; Lee, Tae Ho

    2011-01-01

    Liquid metal reactors (LMRs) conventionally employ an intermediate heat transport system (IHTS) to protect the nuclear core during a sodium-water reaction (SWR) event. However these SWR-related components increase plant construction costs. In order to eliminate the need for an IHTS, a combined steam generator, which is an integrated heat exchanger of a steam generator and intermediate heat exchanger (IHX), was proposed by the Korea Atomic Energy Research Institute (KAERI). The objective of this work is to analyze the natural circulation heat removal capability of the rector system using a combined steam generator. As a means of decay heat removal, a normal heat transport path is composed of a primary sodium system, intermediate lead-bismuth circuit combined with SG and steam/water system. This paper presents the results of the possible temperature and natural circulation flows in all circuits during a steady state for a given reactor power level varied as a function of time

  9. Mode Selection for Axial Flaw Detection in Steam Generator Tube Using Ultrasonic Guided Wave

    International Nuclear Information System (INIS)

    Yoon, Byung Sik; Yang, Seung Han; Guon, Ki Il; Kim, Yong Sik

    2009-01-01

    The eddy current testing method is mainly used to inspect steam generator tube during in-service inspection period. But the general problem of assessing the structural integrity of the steam generator tube using eddy current inspection is rather complex due to the presence of noise and interference signal under various conditions. However, ultrasonic testing as a nondestructive testing tool has become quite popular and effective for the flaw detection and material characterization. Currently, ultrasonic guided wave is emerging technique in power industry because of its various merits. But most of previous studies are focused on detection of circumferential oriented flaws. In this study, the steam generator tube of nuclear power plant was selected to detect axially oriented flaws and investigate guided wave mode identification. The longitudinal wave mode is generated using piezoelectric transducer frequency from 0.5 MHz, 1.0 MHz, 2.25MHz and 5MHz. Dispersion based STFT algorithm is used as mode identification tool

  10. Steam generator replacement at the Obrigheim nuclear power station

    International Nuclear Information System (INIS)

    Pickel, E.; Schenk, H.; Huemmler, A.

    1984-01-01

    The Obrigheim Nuclear Power Station (KWO) is equipped with a dual-loop pressurized water reactor of 345 MW electric power; it was built by Siemens in the period 1965 to 1968. By the end of 1983, KWO had produced some 35 billion kWh in 109,000 hours of operation. Repeated leaks in the heater tubes of the two steam generators had occurred since 1971. Both steam generators were replaced in the course of the 1983 annual revision. Kraftwerk Union AG (KWU) was commissioned to plant and carry out the replacement work. Despite the leakages the steam generators had been run safely and reliably over a period of 14 years until their replacement. Replacing the steam generators was completed within twelve weeks. In addition to the KWO staff and the supervising crew of KWU, some 400 external fitters were employed on the job at peak work-load periods. For the revision of the whole plant, work on the emergency systems and replacement of the steam generators a maximum number of approx. 900 external fitters were employed in the plant in addition to some 250 members of the plant crew. The exposure dose of the personnel sustained in the course of the steam generator replacement was 690 man-rem, which was clearly below previous estimates. (orig.) [de

  11. Three Mile Island Nuclear Station steam generator chemical cleaning

    International Nuclear Information System (INIS)

    Hansen, C.A.

    1992-01-01

    The Three Mile Island-1 steam generators were chemically cleaned in 1991 by the B and W Nuclear Service Co. (BWNS). This secondary side cleaning was accomplished through application of the EPRI/SGOG (Electric Power Research Institute - Steam Generator Owners Group) chemical cleaning iron removal process, followed by sludge lancing. BWNS also performed on-line corrosion monitoring. Corrosion of key steam generator materials was low, and well within established limits. Liquid waste, subsequently processed by BWNS was less than expected. 7 tabs

  12. Technical development and its application on steam generator replacement

    International Nuclear Information System (INIS)

    Morita, Sadahiko; Hanzawa, Katsumi; Sato, Hajime; Kannoto, Yasuo.

    1995-01-01

    Twenty-two PWR nuclear power plants are now under commercial operation in Japan. Eight of these plants are scheduled to have their steam generators replaced by up-graded units as a social responsibility for improved reliability, economy and easier maintenance. To carry out steam generator replacement, main coolant pipe cutting and restoration techniques, remote controlled welding machines and other remote controlled equipment, templating techniques with which the new steam generator primary nozzles will fit the existing primary pipes correctly were developed. An adequate training program was carried out to establish these techniques and they were then applied in replacement work on site. The steam generators of the three plants were replaced completely in 1994. These newly developed techniques are to be applied in upcoming plants and replaced plants will be much reliable. (author)

  13. Corrosion problems of PWR steam generators

    International Nuclear Information System (INIS)

    Urbancik, L.; Kostal, M.

    Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

  14. Dynamic simulation of steam generator failures

    Energy Technology Data Exchange (ETDEWEB)

    Meister, G [Institut fuer Nukleare Sicherheitsforschung, Kernforschungsanlage Juelich GmbH, Juelich (Germany)

    1988-07-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  15. Dynamic simulation of steam generator failures

    International Nuclear Information System (INIS)

    Meister, G.

    1988-01-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  16. Steam generator development in France for the Super Phenix project

    International Nuclear Information System (INIS)

    Robin, M.G.

    1975-01-01

    'Steam Generator Development for Super Phenix Project'. The development program of steam generators studied by Fives-Cail Babcock and Stein Industrie Companies, jointly with CEA end EDF, for the Super Phenix 1200 MWe Fast Breeder Power Plant, is presented. The main characteristics of both sodium heated steam generators are emphasized and experimental studies related to their key features are reported. (author)

  17. Study of the hydrodynamic stability of natural-circulation steam generators

    International Nuclear Information System (INIS)

    Olive, J.

    1981-01-01

    This report presents a mathematical model of a study of the stability of natural-circulation steam generators. The method used consists in linearizing the equations for the single-dimensional flow and integrating them by using Laplace's transformation. The properties of the two-phase fluids are described by a homegeneous model with slip. The results of the calculation are the transfer functions of the circulation loop and its own oscillation modes (period and damping). Comparison of the results obtained by this method with those from other existing methods in the case of a straight tube with forced flow have proved satisfactory. Lastly, the results of a parametric study on the stability of a natural-circulation steam generator for a PWR unit are presented. The results show that the model is capable of reproducing at least qualitatively the trends observed experimentally or obtained by other more complex theoretical models [fr

  18. Changing the simualtor's steam generator

    International Nuclear Information System (INIS)

    Ruiz Martin, J.A.; Ortega Pascual, F.

    2006-01-01

    Two Spanish nuclear power plants (two PWR units each one) have planned to change their Westinghouse D-3 steam generators (SGo henceforth) for a new model, 61W/D3 from Siemens/KWU (SGn henceforth), during 1995/1997. This is the reason why TECNATOM has developed during 1994's last term, a new software for the full scope simulator that incorporates the modifications related to the steam generator substiution programme. This allows an anticipated training on the procedures, not only for normal, but for emergency procedures. As it is a component which has not yet been included in these plants, there are not real references or operative experience data. Therefore, the design of the validation strategy was one of the key points in this work. (author)

  19. Computer codes for simulation of Angra 1 reactor steam generator

    International Nuclear Information System (INIS)

    Pinto, A.C.

    1978-01-01

    A digital computer code is developed for the simulation of the steady-state operation of a u-tube steam generator with natural recirculation used in Pressurized Water Reactors. The steam generator is simulated with two flow channel separated by a metallic wall, with a preheating section with counter flow and a vaporizing section with parallel flow. The program permits the changes in flow patterns and heat transfer correlations, in accordance with the local conditions along the vaporizing section. Various sub-routines are developed for the determination of steam and water properties and a mathematical model is established for the simulation of transients in the same steam generator. The steady state operating conditions in one of the steam generators of ANGRA 1 reactor are determined utilizing this programme. Global results obtained agree with published values [pt

  20. Evaluation on mechanical and corrosion properties of steam generator tubing materials

    International Nuclear Information System (INIS)

    Kim, In Sup; Lee, Byong Whi; Lee, Sang Kyu; Lee, Young Ho; Kim, Jun Whan; Lee, Ju Seok; Kwon, Hyuk Sang; Kim, Su Jung

    1998-06-01

    Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials

  1. Evaluation on mechanical and corrosion properties of steam generator tubing materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, In Sup; Lee, Byong Whi; Lee, Sang Kyu; Lee, Young Ho; Kim, Jun Whan; Lee, Ju Seok; Kwon, Hyuk Sang; Kim, Su Jung [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1998-06-15

    Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials.

  2. Emergency systems and protection equipment of modular steam generators for fast reactors

    International Nuclear Information System (INIS)

    Matal, O.

    The requirements are discussed for accident protection of modular steam generators for fast reactors. Accident protection is assessed for a modular through-flow steam generator and for a natural circulation modular steam generator. Benefits and constraints are shown and possible improvements are outlined for accident protection of liquid sodium fired modular steam generators. (Kr)

  3. Steam generator replacement at Bruce A: approach, results, and lessons learned

    International Nuclear Information System (INIS)

    Tomkiewicz, W.; Savage, B.; Smith, J.

    2008-01-01

    Steam Generator Replacement is now complete in Bruce A Units 1 and 2. In each reactor, eight steam generators were replaced; these were the first CANDU steam generator replacements performed anywhere in the world. The plans for replacement were developed in 2004 and 2005, and were summarized in an earlier paper for the CNS Conference held in November, 2006. The present paper briefly summarizes the methodologies and special processes used such as metrology, cutting and welding and heavy lifting. The paper provides an update since the earlier report and focuses on the project achievements to date, such as: - A combination of engineered methodology, laser metrology and precise remote machining led to accurate first time fit-ups of each new replacement steam generator and steam drums - Lessons learned in the first unit led to schedule improvements in the second unit - Dose received was lowest recorded for any steam generator replacement project. The experience gained and lessons learned from Units 1 and 2 will be valuable in planning and executing future replacement steam generator projects. A video was presented

  4. Fretting-wear characteristics of steam generator tubes contacting with foreign object

    International Nuclear Information System (INIS)

    Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

    2003-01-01

    Fretting-wear characteristics of steam generator tubes contacting with foreign object has been investigated in this study. The operating steam generator shell-side flow field conditions are obtained from three-dimensional steam generator flow calculation using a well-validated steam generator thermal-hydraulic analysis computer code. Modal analyses are performed for the finite element modelings of tubes to get the natural frequency, corresponding mode shape and participation factor. The wear rate of a steam generator tube caused by foreign object is calculated using the Archard formula and the remaining life of the tube is predicted. In addition, the effects of internal pressure and flow velocity on the remaining life of the tube are discussed in this paper

  5. SWAAM code development, verification and application to steam generator design

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes developed by Argonne National Laboratory to analyze the effects of sodium/water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and to predict the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The theoretical foundations and numerical treatments on which the codes are based are discussed, followed by a description of code capabilities and limitations, verification of the codes by comparison with experiment, and applications to steam generator and IHTS design. (author). 25 refs, 14 figs

  6. Pulsed high-pressure (PHP) drain-down of steam generating system

    International Nuclear Information System (INIS)

    Petrusek, R.A.

    1991-01-01

    This patent describes an improved method of draining down contained reactor-coolant water from the inverted vertical U-tubes of at least one vertical-type steam generator in which the upper inverted U-shaped ends of the tubes are closed and the lower ends thereof are open, the steam generator having a channel head at its lower end including a vertical dividing wall defining a primary water inlet side and a primary water outlet side of the generator, the steam generator having chemical volume control system means and residual heat removal system means, and the steam generator being part of a nuclear-powered steam generating system wherein the reactor-coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator, and the reactor being in communication with pressurizer means and comprising the steps of introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tubesheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator while permitting the water to flow out from the open ends of the U-tubes, the improvement in combination therewith for substantially increasing the effectiveness and efficiency of such water removal from the tubes. It includes determining the parameters effecting a first average volumetric rate of removal for a predetermined period of time, infra, of the reactor-coolant water from the inverted vertical U-tubes, the specific unit for the first average volumetric rate expressing properties identical with the properties expressed in a second average volumetric rate maintained in a later mentioned step

  7. Steam generator for use in nuclear power plants

    International Nuclear Information System (INIS)

    Cella, A.

    1980-01-01

    An improved steam generator is described for use in a nuclear power plant of the pressurized water type in which a turbine generator is driven by the steam output of the steam generator to provide electrical power therefrom. The improvement comprises providing a vertically movable grid structure vertically extending within the interior of the lower housing portion of the steam generator through which individual tubes comprising a vertically extending tube bundle extend. The tube bundle has a tube sheet at one end thereof supporting the tube bundle for the tubes extending through the tube sheet in flow through communication with a heat exchange fluid inlet. The grid structure defines grid apertures therein through which the individual tubes extend with each of the grid apertures being in surrounding relationship with a portion of an associated one of the tubes. The grid structure is movable for a predetermined vertical extent, such as by hydraulic means, such as a piston, along the tubes for vertically displacing the means defining the grid apertures by a sufficient amount for removing the previously surrounded portion of each of the tubes from the associated grid apertures whereby an enhanced reading of the condition of the tubes at the previously surrounded portion is enabled. The steam generator may comprise vertically assemblable modules which are removably mounted together in sealing relationship, with the modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship therewith and an uppermost drier module removably mountable on the tube bundle module in sealing relationship therewith whereby ready access to removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated

  8. Computer code to simulate transients in a steam generator of PWR nuclear power plants

    International Nuclear Information System (INIS)

    Silva, J.M. da.

    1979-01-01

    A digital computer code KIBE was developed to simulate the transient behavior of a Steam Generator used in Pressurized Water Reactor Power PLants. The equations of Conservation of mass, energy and momentum were numerically integrated by an implicit method progressively in the several axial sections into which the Steam Generator was divided. Forced convection heat transfer was assumed on the primary side, while on the secondary side all the different modes of heat transfer were permitted and deternined from the various correlations. The stability of the stationary state was verified by its reproducibility during the integration of the conservation equation without any pertubation. Transient behavior resulting from pertubations in the flow and the internal energy (temperature) at the inlet of the primary side were simulated. The results obtained exhibited satisfactory behaviour. (author) [pt

  9. Corrosion problems in PWR steam generators

    International Nuclear Information System (INIS)

    Weber, J.; Suery, P.

    1976-01-01

    Examinations on pulled steam generator tubes from the Swiss nuclear power plants Beznau I and II, together with some laboratory tests, may be summarized as follows: Corrosion problems in vertical U-tube steam generators with Alloy 600 as tube material are localized towards relatively narrow regions above the tube sheet where thermohydraulic conditions and, as a consequence thereof, chemical conditions are uncontrolled. Within these zones Alloy 600 is not sufficienthy resistent to caustic or phosphate attack (caustic stress corrosion cracking and general corrosion, resp.). The mechanisms of several corrosion phenomena are not fully understood. (orig.) [de

  10. Proceedings of the NEA/CSNI-UNIPEDE Specialist Meeting on Operating Experience with Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1991-07-01

    The long history of operating experience with pressurized water reactors has indicated that the steam generators are of primary importance in nuclear power plant design and operation; this is furthermore confirmed by analyzing the data of the Incident Reporting System (IRS). It is for this reason that the OECD/NEA Committee on the Safety of Nuclear Installations organizes, in cooperation with UNIPEDE, a Specialist Meeting on 'Operating Experience with Steam Generators'. This Specialist Meeting, held in Brussels, Belgium, in September 1991, is hosted by the Belgian Government and AIB-Vincotte Nuclear. In addition to being a follow-up to the October 1984 meeting (organized by the CSNI and UNIPEDE in Stockholm, Sweden), this Meeting reviews the current state-of-the-art of steam generator technology thus providing a forum for the exchange of related experience in operation, inspection, maintenance, repair, modifications, replacement, and licensing requirements pertaining to steam generators. Forty-seven papers are presented in eight sessions entitled: Operating Experience (two sessions), Structural Integrity and Licensing Issues, Analysis and Prediction of Degradation Mechanisms, Inservice Inspection Methods, Preventive and Corrective Actions (two sessions) and Replacement of Steam Generators. There are furthermore two panel sessions entitled 'Observed Degradation Mechanisms and Licensing Positions', and 'Inspection, Repair and Replacement Strategies'. These proceedings consist of a compilation of the papers presented at the Meeting, which is attended by more than one hundred and fifty participants from fifteen countries and several international organisations.

  11. Experience with modular steam generator production and application of new testing methods

    International Nuclear Information System (INIS)

    Olesovsky

    Experience is reviewed gained at the Trebic IBZKG plant with the production of modular steam generators. The plant started producing steam generators for the Jaslovske Bohunice nuclear power plant in 1965. In addition to the steam generator for the A-1, the plant also produced a loop for the Melekess power plant and a steam generator for the BOR-60 reactor. Operating experience gained so far allowed improving the quality of the BOR steam generator, especially in the tube-tube plate joint. A double tube plate was used and the welded joint shape was changed. As a result of high requirements on the quality of welded joints, the steam generator has successfully been in operation for more then 10,000 hours. The existing experience was utilized in designing a new steam generator named Nadya. Many design and technological requirements were presented concerning the Nadya generator and many new checking operations have been included in technology. (Kr)

  12. Evolution of management activities and performance of the Point Lepreau Steam Generators

    International Nuclear Information System (INIS)

    Slade, J.; Keating, J.; Gendron, T.

    2007-01-01

    The Point Lepreau steam generators have been in service since 1983 when the plant was commissioned. During the first thirteen years of operation, Point Lepreau steam generator maintenance issues led to 3-4% unplanned plant incapability Steam generator fouling, corrosion, and the introduction of foreign materials during maintenance led to six tube leaks, two unplanned outages, two lengthy extended outages, and degraded thermal performance during this period. In recognition of the link between steam generator maintenance activities and plant performance, improvements to steam generator management activities have been continuously implemented since 1987. This paper reviews the evolution of steam generator management activities at Point Lepreau and the resulting improved trends in performance. Plant incapability from unplanned steam generator maintenance has been close to zero since 1996. The positive trends have provided a strong basis for the management strategies developed for post-refurbishment operation. (author)

  13. Steam generator inspection activities at the EPRI NDE Center

    International Nuclear Information System (INIS)

    Krzywosz, K.

    1988-01-01

    Various types of corrosion and mechanical damage continue to affect the availability of both recirculating and once-through steam generators. Both the tube bundle and its supporting structure are affected. Intergranular attack and stress corrosion cracking (SCC) are the corrosion-assisted tube-wall damage mechanisms of most concern at this time. Fatigue cracking and fretting at antivibration bars are currently the mechanical damage forms causing most concern. Improved NDE equipment and techniques are providing better detection and characterization of adverse conditions within the steam generators and doing it at an earlier stage. This allows timely corrective action. To maintain the projected life expectancy of existing and new steam generators, remedial measures have been implemented. These measures include shot- or roto-peening, U-bend stress relief, chemical cleaning of secondary side, and sleeving of tubes. The improved NDE technology will also be instrumental in monitoring and assessing the effectiveness of the remedial measures. The revision of guidance documents for steam generator in-service inspection (ISI) is providing more relevant information to support this complex operation. A multitasked project is described that includes evaluation of steam generator tube NDE technology, transfer of this technology to utilities, and rapid response utility assistance

  14. Investigation of reliability of EC method for inspection of VVER steam generator tubes

    International Nuclear Information System (INIS)

    Corak, Z.

    2004-01-01

    Complete and accurate non-destructive examinations (NDE) data provides the basis for performing mitigating actions and corrective repairs. It is important that detection and characterization of flaws are done properly at an early stage. EPRI Document PWR Steam Generator Examination Guidelines recommends an approach that is intended to provide the following: Ensure accurate assessment of steam generator tube integrity; Extend the reliable, cost effective, operating life of the steam generators, and Maximize the availability of the unit. Steam Generator Eddy Current Data Analysis Performance Demonstration represents the culmination of the intense two-year industry effort in the development of a performance demonstration program for eddy current testing (ECT) of steam generator tubing. It is referred to as the Industry Database (IDB) and provides a capability for individual organizations to implement SG ECT performance demonstration programs in accordance with the requirements specified in Appendices G and H of the ISI Guidelines. The Appendix G of EPRI Document PWR Steam Generator Examination Guidelines specifies personnel training and qualification requirements for NDE personnel who analyze NDE data for PWR steam generator tubing. Its purpose is to insure a continuing uniform knowledge base and skill level for data analysis. The European methodology document is intended to provide a general framework for development of qualifications for the inspection of specific components to ensure they are developed in a consistent way throughout Europe while still allowing qualification to be tailored in detail to meet different nation requirements. In the European methodology document one will not find a detailed description of how the inspection of a specific component should be qualified. A recommended practice is a document produced by ENIQ to support the production of detailed qualification procedures by individual countries. VVER SG tubes are inspected by EC method but a

  15. Pressurizer and steam-generator behavior under PWR transient conditions

    International Nuclear Information System (INIS)

    Wahba, A.B.; Berta, V.T.; Pointner, W.

    1983-01-01

    Experiments have been conducted in the Loss-of-Fluid Test (LOFT) pressurized water reactor (PWR), at the Idaho National Engineering Laboratory, in which transient phenomena arising from accident events with and without reactor scram were studied. The main purpose of the LOFT facility is to provide data for the development of computer codes for PWR transient analyses. Significant thermal-hydraulic differences have been observed between the measured and calculated results for those transients in which the pressurizer and steam generator strongly influence the dominant transient phenomena. Pressurizer and steam generator phenomena that occurred during four specific PWR transients in the LOFT facility are discussed. Two transients were accompanied by pressurizer inflow and a reduction of the heat transfer in the steam generator to a very small value. The other two transients were accompanied by pressurizer outflow while the steam generator behavior was controlled

  16. Modular sludge collection system for a nuclear steam generator

    International Nuclear Information System (INIS)

    Appleman, R.H.; Bein, J.D.; Powasaki, F.S.

    1986-01-01

    A sludge collection system is described for a vertically oriented nuclear steam generator wherein vapors produced in the steam generator pass through means for separating entrained liquid from the vapor prior to the vapor being discharged from the steam generator. The sludge collection system comprises: an upwardly open chamber for collecting the separated liquid and feedwater entering the steam generator; upwardly open sludge collecting containers positioned within the chamber, wherein each of the containers includes a top rim encompassing an opening leading to the interior of each container; generally flat, perforated covers, each of the covers being positioned over one of the openings such that a gap is formed between the cover and the adjacent top rim; sludge agitating means on at least one of the containers; and sludge removal means on at least one of the containers

  17. Some engineering aspects of the steam generator system for the United States LMFBR demonstration plant

    International Nuclear Information System (INIS)

    Tippets, F.E.

    1975-01-01

    This paper describes the main design features of the steam generator system for the Clinch River Breeder Reactor Plant and the engineering approach being employed for some of the critical elements of this system, including in particular the sodium-steam/water boundary, the efforts to have this boundary be of highest integrity, and the system features to safely accommodate any failure of the boundary. (author)

  18. Some engineering aspects of the steam generator system for the United States LMFBR demonstration plant

    Energy Technology Data Exchange (ETDEWEB)

    Tippets, F E

    1975-07-01

    This paper describes the main design features of the steam generator system for the Clinch River Breeder Reactor Plant and the engineering approach being employed for some of the critical elements of this system, including in particular the sodium-steam/water boundary, the efforts to have this boundary be of highest integrity, and the system features to safely accommodate any failure of the boundary. (author)

  19. TRAC analysis of steam-generator overfill transients for TMI-1

    International Nuclear Information System (INIS)

    Bassett, B.

    1983-01-01

    A reactor safety issue concerning the overfilling of once-through steam generators leading to combined primary/secondary blowdown has been raised recently. A series of six calculations, performed with the LWR best-estimate code, TRAC-PD2, on a Babcock and Wilcox Plant (TMI-1), was performed to investigate this safety issue. The base calculation assumed runaway main feedwater to one steam generator causing it to overfill and to break the main steam line. Four additional calculations build onto the base case with combinations of a pump-seal failure, a steam-generator tube rupture, and the pilot-operated relief valve not reseating. A sixth calculation involved only the rupture of a single steam-generator tube. The results of these analyses indicate that for the transients investigated, the emergency cooling system provided an adequate make-up coolant flow to mitigate the accidents

  20. Pressurized-water coolant nuclear reactor steam generator

    International Nuclear Information System (INIS)

    Mayer, H.; Schroder, H.J.

    1975-01-01

    A description is given of a pressurized-water coolant nuclear reactor steam generator having a vertical housing for the steam generating water and containing an upstanding heat exchanger to which the pressurized-water coolant passes and which is radially surrounded by a guide jacket supporting a water separator on its top. By thermosiphon action the steam generating water flows upward through and around the heat exchanger within the guide chamber to the latter's top from which it flows radially outwardly and downwardly through a down draft space formed between the outside of the jacket and the housing. The water separator discharges separated water downwardly. The housing has a feedwater inlet opening adjacent to the lower portion of the heat exchanger, providing preheating of the introduced feedwater. This preheated feedwater is conveyed by a duct upwardly to a location where it mixes with the water discharged from the water separator

  1. Transient analysis of a U-tube natural circulation steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Gaikwad, A J; Kumar, Rajesh; Bhadra, Anu; Chakraborty, G; Venkat Raj, V [Reactor Safety Division, Bhabha Atomic Research Centre, Mumbai (India)

    1994-06-01

    A computer code has been developed, for transient thermal-hydraulic analysis of proposed 500 MWe PHWR steam generator. The transient behaviour of a nuclear power plant is very much dependent on the steam generator performance, as it provides a thermal linkage between the primary and secondary systems. Study of dynamics of steam generator is essential for over all power plant dynamics as well as design of control systems for steam generator. A mathematical model has been developed for the simulation of thermal-hydraulic phenomena in a U tube natural circulation steam generator. Fluid model is based on one dimensional, nonlinear, single fluid conservation equations of mass, momentum, energy and equation of state. This model includes coupled two phase flow heat transfer and natural circulation. The model accounts for both compressibility and thermal expansion effects. The process simulation and results obtained for transients such as step change in load and total loss of feed water are presented. (author). 5 refs., 7 figs.

  2. Steam generators and fuel engineering utilizing solid, liquid, gaseous and special fuels

    Energy Technology Data Exchange (ETDEWEB)

    Thor, G

    1983-01-01

    Provided were technological specifications and details in the design of brown coal fired steam generators, produced in the German Democratic Republic. These steam generators range in their capacity between 1.6 and more than 1,000 t/h. The appropriate coal feeding systems, water supply and cleaning equipment, coal pulverizers and ash removal units are also manufactured. Various schemes show the design of a 25 to 64 t/h, a 320 t/h and an 815 t/h brown coal steam generator. Specifications are given for series of fuel pulverizers available, for the water circulation system and steam evaporators. The VEB Dampferzeugerbau Berlin also offers steam generators for saliniferous brown coal with a steam capacity up to 125 t/h, steam generators for pulverized black coal with a capacity up to 350 t/h and oil and gas fired generators up to 250 t/h. The company has experience in combustion of biomass (sugar cane waste) with oil in steam generators of more than 100 t/h capacity, and in projecting firing systems for other biofuels including rice, peanut and coconut hulls, wood and bark. Multi-biofuel firing in combination with coal for steam generation is also regarded as possible. (In English)

  3. J-resistance curves for Inconel 690 and Incoloy 800 nuclear steam generators tubes at room temperature and at 300 °C

    Energy Technology Data Exchange (ETDEWEB)

    Bergant, Marcos A., E-mail: marcos.bergant@cab.cnea.gov.ar [Gerencia CAREM, Centro Atómico Bariloche (CNEA), Av. Bustillo 9500, San Carlos de Bariloche 8400 (Argentina); Yawny, Alejandro A., E-mail: yawny@cab.cnea.gov.ar [División Física de Metales, Centro Atómico Bariloche (CNEA) / CONICET, Av. Bustillo 9500, San Carlos de Bariloche 8400 (Argentina); Perez Ipiña, Juan E., E-mail: juan.perezipina@fain.uncoma.edu.ar [Grupo Mecánica de Fractura, Universidad Nacional del Comahue / CONICET, Buenos Aires 1400, Neuquén 8300 (Argentina)

    2017-04-01

    The structural integrity of steam generator tubes is a relevant issue concerning nuclear plant safety. In the present work, J-resistance curves of Inconel 690 and Incoloy 800 nuclear steam generator tubes with circumferential and longitudinal through wall cracks were obtained at room temperature and 300 °C using recently developed non-standard specimens' geometries. It was found that Incoloy 800 tubes exhibited higher J-resistance curves than Inconel 690 for both crack orientations. For both materials, circumferential cracks resulted into higher fracture resistance than longitudinal cracks, indicating a certain degree of texture anisotropy introduced by the tube fabrication process. From a practical point of view, temperature effects have found to be negligible in all cases. The results obtained in the present work provide a general framework for further application to structural integrity assessments of cracked tubes in a variety of nuclear steam generator designs. - Highlights: •Non-standard fracture specimens were obtained from nuclear steam generator tubes. •Specimens with circumferential and longitudinal through-wall cracks were used. •Inconel 690 and Incoloy 800 steam generator tubes were tested at 24 and 300 °C. •Fracture toughness for circumferential cracks was higher than for longitudinal cracks. •Incoloy 800 showed higher fracture toughness than Inconel 690 steam generator tubes.

  4. The ageing of CANDU steam generator due to localized corrosion

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Jinescu, Ghe.

    2001-01-01

    The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. The most important elements of CANDU Steam Generator ageing management program are also discussed. (R. P.)

  5. Thermodynamic investigation of an integrated gasification plant with solid oxide fuel cell and steam cycles

    Energy Technology Data Exchange (ETDEWEB)

    Rokni, Masoud [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of Mechanical Engineering, Thermal Energy System

    2012-07-01

    A gasification plant is integrated on the top of a solid oxide fuel cell (SOFC) cycle, while a steam turbine (ST) cycle is used as a bottoming cycle for the SOFC plant. The gasification plant was fueled by woodchips to produce biogas and the SOFC stacks were fired with biogas. The produced gas was rather clean for feeding to the SOFC stacks after a simple cleaning step. Because all the fuel cannot be burned in the SOFC stacks, a burner was used to combust the remaining fuel. The off-gases from the burner were then used to produce steam for the bottoming steam cycle in a heat recovery steam generator (HRSG). The steam cycle was modeled with a simple single pressure level. In addition, a hybrid recuperator was used to recover more energy from the HRSG and send it back to the SOFC cycle. Thus two different configurations were investigated to study the plants characteristic. Such system integration configurations are completely novel and have not been studied elsewhere. Plant efficiencies of 56% were achieved under normal operation which was considerably higher than the IGCC (Integrated Gasification Combined Cycle) in which a gasification plant is integrated with a gas turbine and a steam turbine. Furthermore, it is shown that under certain operating conditions, plant efficiency of about 62 is also possible to achieve. (orig.)

  6. Evaluation of plugging criteria on steam generator tubes and coalescence model of collinear axial through-wall cracks

    International Nuclear Information System (INIS)

    Lee, Jin Ho; Park, Youn Won; Song, Myung Ho; Kim, Young Jin; Moon, Seong In

    2000-01-01

    In a nuclear power plant, steam generator tubes cover a major portion of the primary pressure-retaining boundary. Thus very conservative approaches have been taken in the light of steam generator tube integrity. According to the present criteria, tubes wall-thinned in excess 40% should be plugged whatever causes are. However, many analytical and experimental results have shown that no safety problems exist even with thickness reductions greater than 40%. The present criterion was developed about twenty years ago when wear and pitting were dominant causes for steam generator tube degradation. And it is based on tubes with single cracks regardless of the fact that the appearance of multiple cracks is more common in general. The objective of this study is to review the conservatism of the present plugging criteria of steam generator tubes and to propose a new coalescence model for two adjacent through-wall cracks existing in steam generator tubes. Using the existing failure models and experimental results, we reviewed the conservatism of the present plugging criteria. In order to verify the usefulness of the proposed new coalescence model, we performed finite element analysis and some parametric studies. Then, we developed a coalescence evaluation diagram

  7. Predicted wear on the tube outside surface due to foreign object in the secondary side of steam generator

    International Nuclear Information System (INIS)

    Kim, Hyung Nam; Cho, Nam Cheoul

    2012-01-01

    It is necessary to evaluate the effects of foreign objects on steam generator tubes and to use this information to take appropriate safety precautions to prevent nuclear accidents. Foreign objects may include loose parts from the feed water system and items lost by workers during o/h, and may flow into the secondary side of steam generators during operation. A foreign object could damage steam generator tube walls if there is relative motion between the tube and the foreign object. This is especially true for foreign objects that land on the tube sheet because the velocity of cross flow, which creates a contact force between the tube and foreign object, is relatively high there. During steam generator overhauls, foreign objects are detected by non destructive methods such as the visual test and/or the eddy current test. Confirmed foreign objects should be removed for nuclear safety. The Foreign Object Search and Retrieval System (FOSAR) can be used to remove foreign objects from the steam generators with a square tube array. However, the FOSAR cannot be used (or can be used in only a very restricted area, such as the outside of the tube bundle) in the steam generators with a triangular tube array. In order to continue nuclear power plant operations without removing foreign objects, the integrity of the steam generator tube must be verified. This paper introduces a practical method developed to evaluate the effects of foreign objects detected on tube sheets in the secondary sides of steam generators

  8. Dynamic analysis of CHASNUPP steam generator structure during shipping

    International Nuclear Information System (INIS)

    Han Liangbi; Xu Jinkang; Zhou Meiwu; He Yinbiao

    1998-07-01

    The dynamic analysis of CHASNUPP steam generator during shipping is described, including the simplified mathematical model, acceleration power spectrum of ocean wave induced random vibration, the dynamic analysis of steam generator structure under random loading, the applied computer code and calculated results

  9. Characteristics of U-tube assembly design for CANDU 6 type steam generators

    International Nuclear Information System (INIS)

    Park, Jun Su; Jeong, Seung Ha

    1996-06-01

    Since the first operation of nuclear steam generator early 1960s, its performance requirements have been met but the steam generator problems have been met but the steam generator problems have been major cause of reducing the operational reliability, plant safety and availability. U-tube assembly of steam generator forms the primary system pressure boundary of the plant and have experienced several types of tube degradation problems. Tube failure and leakage resulting from the degradation will cause radioactive contamination of secondary system by the primary coolant, and this may lead to unplanned plant outages and costly repair operations such as tube plugging or steam generator replacement. For the case of steam generators for heavy water reactors, e.g. Wolsong 2, 3, and 4 NPP, a high cost of heavy water will be imposed additionally. During the plant operation, steam generator tubes can potentially be subject to adverse environmental conditions which will cause damages to U-tube assembly. Types of the damage depend upon the combined effects of design factors, materials and chemical environment of steam generator, and they are the pure water stress corrosion cracking, intergranular attack, pitting, wastage, denting, fretting and fatigue, etc. In this report, a comprehensive review of major design factors of recirculating steam generators has been performed against the potential tube damages. Then the design characteristics of CANDU-type Wolsong steam generator were investigated in detail, including tube material, thermalhydraulic aspects, tube-to-tubesheet joint, tube supports, water chemistry and sludge management. 9 tabs., 18 figs., 38 refs. (Author) .new

  10. Overview of the United States steam generator development programs

    Energy Technology Data Exchange (ETDEWEB)

    Kaspar, P W; Lowe, P A

    1975-07-01

    The LMFBR steam generator development program of the USA was initiated to support the development of reliable designs and meaningful performance data for these critical components. Since the steam generators include the structural boundary between heated sodium and water, the consequences of small flaws in the materials that form the boundary are significant. Successful development and demonstration of commercial LMFBR power plants requires the consideration of many factors in addition to the design, construction and operation of a particular plant. Additional factors which must be assessed include: economics, reliability, safety, environment, operability, maintainability and conservation of the resources. In terms of the steam generator these items led to the selection of a single wall tube design using a forced recirculating system for the present Clinch River Breeder Reactor. There are strong economic incentives to use a once-through steam generating system in future designs.

  11. Steam generator life cycle management - B and W perspective

    International Nuclear Information System (INIS)

    Dhar, D.; Fluit, S.; Millman, J.

    2006-01-01

    This paper is an effort towards the B and W perspective about the effective life cycle management (LCM) of the CANDU Steam Generators (SGs) based on the identification of active and plausible degradation mechanisms for various SG components and the need to achieve a safe and economic operating interval for the station. The objective of this paper is to provide the long-term effective strategy for inspections, maintenance and design modifications as necessary for the safe and reliable operation of the SGs during the plant design life. The derived activities of this strategy need to be integrated with the station outage specific work scope plan for an effective life cycle management. The technical basis for these activities is based on the review of previous field inspection records, maintenance work and modifications at the station and operational experience (OPEX) from other CANDU steam generators with similar design. These activities need to be performed in order to ensure that the SGs perform within an acceptable level of safety and reliability as per the licensing bases, while optimizing station production and cost effectiveness. (author)

  12. Two-Phase Instability Characteristics of Printed Circuit Steam Generator for the Low Pressure Condition

    International Nuclear Information System (INIS)

    Kang, Han-Ok; Han, Hun Sik; Kim, Young-In; Kim, Keung Koo

    2015-01-01

    Reduction of installation space for steam generators can lead to much smaller reactor vessel with resultant decrease of overall manufacturing cost for the components. A PCHE(Printed Circuit Heat Exchanger) is one of the compact types of heat exchangers available as an alternative to conventional shell and tube heat exchangers. Its name is derived from the procedure used to manufacture the flat metal plates that form the core of the heat exchanger, which is done by chemical milling. These plates are then stacked and diffusion bonded, converting the plates into a solid metal block containing precisely engineered fluid flow passages. PCSG(Printed Circuit Steam Generator) is a potential candidate to be applied to the integral reactor with its compactness and mechanical robustness. For the introduction of new steam generator, design requirement for the two-phase flow instability should be considered. This paper describes two-phase flow instability characteristics of PCSG for the low pressure condition. PCSG is a potential candidate to be applied to the integral reactor with its compactness and mechanical robustness. Interconnecting flow path was developed to mitigate the two-phase flow instability in the cold side. The flow characteristics of two-phase flow instability at the PCSG is examined experimentally in this study

  13. Decontamination of Steam Generator tube using Abrasive Blasting Technology

    International Nuclear Information System (INIS)

    Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

    2010-01-01

    As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

  14. Solar energy for steam generation in Brazil

    Energy Technology Data Exchange (ETDEWEB)

    De Carvalho, Jr, A V; Orlando, A DeF; Magnoli, D

    1979-05-01

    Steam generation is a solar energy application that has not been frequently studied in Brazil, even though for example, about 10% of the national primary energy demand is utilized for processing heat generation in the range of 100 to 125/sup 0/C. On the other hand, substitution of automotive gasoline by ethanol, for instance, has received much greater attention even though primary energy demand for process heat generation in the range of 100 to 125/sup 0/C is of the same order of magnitude than for total automotive gasoline production. Generation of low-temperature steam is analyzed in this article using distributed systems of solar collectors. Main results of daily performance simulation of single flat-plate collectors and concentrating collectors are presented for 20/sup 0/S latitude, equinox, in clear days. Flat plate collectors considered are of the aluminum roll-bond absorber type, selective surface single or double glazing. Considering feedwater at 20/sup 0/C, saturated steam at 120/sup 0/C and an annual solar utilization factor of 50%, a total collector area of about 3,000 m/sup 2/ is necessary for the 10 ton/day plant, without energy storage. A fuel-oil back-up system is employed to complement the solar steam production, when necessary. Preliminary economic evaluation indicates that, although the case-study shows today a long payback period relative to subsidized fuel oil in the domestic market (over 20 years in the city of Rio de Janeiro), solar steam systems may be feasible in the medium term due to projected increase of fuel oil price in Brazil.

  15. Study on steam separation in steam generators of a NPP with the WWER-440 reactors

    International Nuclear Information System (INIS)

    Dmitriev, A.I.; Kolzov, Yu.V.; Titov, V.F.; Dubrovin, A.V.; Ilyushin, V.F.; Volkov, A.P.

    1977-01-01

    The separation characteristics as well as the actual level position in steam generators with and without a submerged holy sheet have been determined at a WWER-440 reactor nuclear power plant. It has been shown, that without changing the design of steam generators their load at the WWER-440 reactor nuclear power plant can be increased by about 10%. In this case the vapour humidity does not exceed the permissible value equal to 0.25%. The submerged holy sheet considerably decreases load irregularity and swelling of the water-steam mixture layer

  16. On the evaluation of lifetime of evaporative tubes of once-through steam generators at steam-generating surface temperature oscillations in the burnout region

    International Nuclear Information System (INIS)

    Vorob'ev, V.A.; Loshchinin, V.M.; Remizov, O.V.

    1978-01-01

    Suggested is a method for evaluation of a stressed state of evaporation tubes of once-through steam generators at temperature oscillations in the burnout region. Calculated is the amplitude of steam-generating surface temperature oscillations in the burnout region depending on the frequency of a liquid-steam boundary transfer and on this basis determined are thermal stresses in a tube wall. Knowing a fatigue curve gives the possibility to evaluate a heat transfer tube lifetime

  17. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  18. Modelling of a Coil Steam Generator for CSP applications

    DEFF Research Database (Denmark)

    Pelagotti, Leonardo; Sørensen, Kim; Condra, Thomas Joseph

    2014-01-01

    The project investigates a new design for a CSP plant steam generation system, the Coil Steam Generator (CSG). This system allows faster start-ups and therefore higher daily energy production from the Sun. An analytical thermodynamic simulation model of the evaporator and a mechanical analysis...

  19. PWR steam generator tubing sample library

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    In order to compile the tubing sample library, two approaches were employed: (a) tubing sample replication by either chemical or mechanical means, based on field tube data and metallography reports for tubes already destructively examined; and (b) acquisition of field tubes removed from operating or retired steam generators. In addition, a unique mercury modeling concept is in use to guide the selection of replica samples. A compendium was compiled that summarizes field observations and morphologies of steam generator tube degradation types based on available NDE, destructive examinations, and field reports. This compendium was used in selecting candidate degradation types that were manufactured for inclusion in the tube library

  20. Modular steam generator for use in nuclear power plants

    International Nuclear Information System (INIS)

    Cella, A.

    1979-01-01

    An improved steam generator for a PWR is described. A turbine generator is driven by the steam output of the steam generator to provide electrical power. The improvement provides vertically assemblable modules which are removably mounted together in sealing relationship. The modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship, and an uppermost dryer module removably mountable on the tube bundle module in sealing relationship. Ready access to and removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated. The dryer module contains moisture separator for drying the generated steam. The base module, upon which the associated weight of the vertically assembled dryer module and tube bundle module are supported, contains the inlet and outlet for the heat exchange fluid. The tube bundle module contains the tube bundle through which the heat exchange fluid flows as well as an inlet for feedwater. The tube sheet serves as a closure flange for the tube bundle module, with the associated weight of the vertically assembled dryer module and tube bundle module on the tube sheet closure flange effectuating the sealing relationship between the base module and the tube bundle module for facilitating closure

  1. Leak detection in Phenix and Super Phenix steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Cambillard, E [Centre d' Etudes Nucleaires de Saclay, Gif-sur-Yvette (France)

    1978-10-01

    Water leak detection Phenix and Super Phenix steam generators is based on measurement of the hydrogen produced by the reaction of sodium with water. The hydrogen evolves in the sodium in which the steam generator tubes are completely immersed. Depending on service conditions, however (sodium temperature and flow velocity), the hydrogen may appear in the argon existing above the free levels. This is why, although the Phenix steam generators do not feature free levels, measurement systems were added to measure the hydrogen concentration in the argon in the expansion tanks. Super Phenix steam generators are fitted at their outlet with systems for measuring hydrogen in the sodium, and above their free level with a system for measuring hydrogen in the argon. The measurement systems have nickel tube probes connected to circuits kept under vacuum by an ion pump. The hydrogen partial pressure is measured by a mass spectrometer. Super Phenix measurement systems differ from Phenix systems essentially in the temperature regulation of the sodium reaching the nickel tube probes, and in the centralization of the supply and measurement systems of the ion pumps and mass spectrometers. This paper deals with description, calibration and operating conditions of the hydrogen detection systems in sodium and argon in Phenix and Super Phenix steam generators. (author)

  2. Data analysis for steam generator tubing samples

    International Nuclear Information System (INIS)

    Dodd, C.V.

    1996-07-01

    The objective of the Improved Eddy-Current ISI for Steam Generators program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC's mobile NDE laboratory and staff. This report provides a description of the application of advanced eddy-current neural network analysis methods for the detection and evaluation of common steam generator tubing flaws including axial and circumferential outer-diameter stress-corrosion cracking and intergranular attack. The report describes the training of the neural networks on tubing samples with known defects and the subsequent evaluation results for unknown samples. Evaluations were done in the presence of artifacts. Computer programs are given in the appendix

  3. Structural considerations in steam generator replacement

    International Nuclear Information System (INIS)

    Bertheau, S.R.; Gazda, P.A.

    1991-01-01

    Corrosion of the tubes and tube-support structures inside pressurized water reactor (PWR) steam generators has led many utilities to consider a replacement of the generators. Such a project is a major undertaking for a utility and must be well planned to ensure an efficient and cost-effective effort. This paper discusses various structural aspects of replacement options, such as total or partial generator replacement, along with their associated pipe cuts; major structural aspects associated with removal paths through the equipment hatch or through an opening in the containment wall, along with the related removal processes; onsite movement and storage of the generators; and the advantages and disadvantages of the removal alternatives. This paper addresses the major structural considerations associated with a steam generator replacement project. Other important considerations (e.g., licensing, radiological concerns, electrical requirements, facilities for management and onsite administrative activities, storage and fabrication activities, and offsite transportation) are not discussed in this paper, but should be carefully considered when undertaking a replacement project

  4. Solar-generated steam for oil recovery: Reservoir simulation, economic analysis, and life cycle assessment

    International Nuclear Information System (INIS)

    Sandler, Joel; Fowler, Garrett; Cheng, Kris; Kovscek, Anthony R.

    2014-01-01

    Highlights: • Integrated assessment of solar thermal enhanced oil recovery (TEOR). • Analyses of reservoir performance, economics, and life cycle factors. • High solar fraction scenarios show economic viability for TEOR. • Continuous variable-rate steam injection meets the benchmarks set by conventional steam flood. - Abstract: The viability of solar thermal steam generation for thermal enhanced oil recovery (TEOR) in heavy-oil sands was evaluated using San Joaquin Valley, CA data. The effectiveness of solar TEOR was quantified through reservoir simulation, economic analysis, and life-cycle assessment. Reservoir simulations with continuous but variable rate steam injection were compared with a base-case Tulare Sand steamflood project. For equivalent average injection rates, comparable breakthrough times and recovery factors of 65% of the original oil in place were predicted, in agreement with simulations in the literature. Daily cyclic fluctuations in steam injection rate do not greatly impact recovery. Oil production rates do, however, show seasonal variation. Economic viability was established using historical prices and injection/production volumes from the Kern River oil field. For comparison, this model assumes that present day steam generation technologies were implemented at TEOR startup in 1980. All natural gas cogeneration and 100% solar fraction scenarios had the largest and nearly equal net present values (NPV) of $12.54 B and $12.55 B, respectively. Solar fraction refers to the steam provided by solar steam generation. Given its large capital cost, the 100% solar case shows the greatest sensitivity to discount rate and no sensitivity to natural gas price. Because there are very little emissions associated with day-to-day operations from the solar thermal system, life-cycle emissions are significantly lower than conventional systems even when the embodied energy of the structure is considered. We estimate that less than 1 g of CO 2 /MJ of refined

  5. Reconstruction of steam generators super emergency feadwater supply system (SHNC) and steam dump stations to the atmosphere system PSA

    International Nuclear Information System (INIS)

    Kuzma, J.

    2001-01-01

    Steam Generators Super Emergency Feadwater Supply System (SHNC) and Steam Dump Stations to the Atmosphere System (PSA) are two systems which cooperate to remove residual heat from reactor core after seismic event. SHNC assure feeding of the secondary site of steam generator (Feed) where after heat removal.from primary loops, is relieved to the atmosphere by PSA (Bleed) in form of steam. (author)

  6. Heat transfer characteristics of horizontal steam generators under natural circulation conditions

    International Nuclear Information System (INIS)

    Hyvaerinen, J.

    1996-01-01

    This paper deals with the heat transfer characteristics of horizontal steam generators, particularly under natural circulation (decay heat removal) conditions on the primary side. Special emphasis is on the inherent features of horizontal steam generator behaviour. A mathematical model of the horizontal steam generator primary side is developed and qualitative results are obtained analytically. A computer code, called HSG, is developed to solve the model numerically, and its predictions are compared with experimental data. The code is employed to obtain for VVER 440 steam generators quantitative results concerning the dependence of primary-to-secondary heat transfer efficiency on the primary side flow rate, temperature and secondary level. It turns out that the depletion of the secondary inventory leads to an inherent limitation of the decay energy removal in VVER steam generators. The limitation arises as a consequence of the steam generator tube bundle geometry. As an example, it is shown that the grace period associated with pressurizer safety valve opening during a station black-out is 2 1/2-3 hours instead of the 5-6 hours reported in several earlier studies. (However, the change in core heat-up timing is much less-about 1 h at most.) The heat transfer limitation explains the fact that, in the Greifswald VVER 440 station black-out accident in 1975, the steam generators never boiled dry. In addition, the stability of single-phase natural circulation is discussed and insights on the modelling of horizontal steam generators with general-purpose thermal-hydraulic system codes are also presented. (orig.)

  7. Leakage experiences with 1 MW steam generator

    International Nuclear Information System (INIS)

    Kanamori, A.; Kawara, M.; Sano, A.

    1975-01-01

    An 1 MW steam generator was tested from October, 1971 and completed with the first series of experiments by May, 1972 after 3600 hours of operation. During these tests, unextraordinary heat absorption was experienced in the downcomer region, which led to shortage of heat transfer area to attain the rated steam temperature and to one of the reasons of flow instabilities. The steam generator was disassembled to get test pieces for structure as well as material examinations and then it was reassembled to proceed the second series of tests. Before it was done, a modification was provided to insulate the downcomer region by putting a gas space around the downcomer tube. The gas space was provided by a dual tube and spacers were welded on the inner tube and an end plate was welded on upper parts between the two to seal the gap by means of fillet welding. After the modified steam generator was put into operation, water happened to leak into a sodium side two times through these additional welding spots for the gas insulation. This paper presents operating conditions and behaviors of monitors at the time of the leakages, identifications of leaked spots, an evaluation of causes and a treatment or a precaution for them

  8. Steam generator and condenser design of WWER-1000 type of nuclear power plant

    International Nuclear Information System (INIS)

    Zare Shahneh, Abolghasem.

    1995-03-01

    Design process of steam generator and condenser at Russian nuclear power plant type WWER-1000 is identified. The four chapter of the books are organized as nuclear power plant, types of steam generators specially horizontal steam generator, process of steam generator design and the description of condenser and its process design

  9. Steam generators in indirect-cycle water-cooled reactors

    International Nuclear Information System (INIS)

    Fajeau, M.

    1976-01-01

    In the indirect cycle water-cooled nuclear reactors, the steam generators are placed between the primary circuit and the turbine. They act both as an energy transmitter and as a leaktigh barrier against fission or corrosion products. Their study is thus very important from a performance and reliability point of view. Two main types are presented here: the U-tube and the once-through steam generators [fr

  10. Acoustic leak detector in Monju steam generator

    International Nuclear Information System (INIS)

    Wachi, E.; Inoue, T.

    1990-01-01

    Acoustic leak detectors are equipped with the Monju steam generators for one of the R and D activities, which are the same type of the detectors developed in the PNC 50MW Steam Generator Test Facility. Although they are an additional leak detection system to the regular one in Monju SG, they would also detect the intermediate or large leaks of the SG tube failures. The extrapolation method of a background noise analysis is expected to be verified by Monju SG data. (author). 4 figs

  11. Stability study in one step steam generators

    International Nuclear Information System (INIS)

    Abbate, P.

    1990-01-01

    The TWO program is presented developed for the behaviour limit calculation stable in one step steam generators for the case of Density Waves phenomenom. The program is based on a nodal model which, using Laplace transformation equations, allows to study the system's transfer functions and foresee the beginning of the unstable behaviour. This program has been satisfactorily validated against channels data uniformly heated in the range from 4.0 to 6.0 Mpa. Results on the CAREM reactor's steam generator analysis are presented. (Author) [es

  12. SWAAM-code development and verification and application to steam generator designs

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes which were developed by Argonne National Laboratory to analyze the effects of sodium-water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The paper discusses the theoretical foundations and numerical treatments on which the codes are based, followed by a description of code capabilities and limitations, verification of the codes and applications to steam generator and IHTS designs. 25 refs., 14 figs

  13. Dependence of steam generator vibrations on feedwater pressure

    International Nuclear Information System (INIS)

    Sadilek, J.

    1989-01-01

    Vibration sensors are attached to the bottom of the steam generator jacket between the input and output primary circuit collectors. The effective vibration value is recorded daily. Several times higher vibrations were observed at irregular intervals; their causes were sought, and the relation between the steam generator vibrations measured at the bottom of its vessel and the feedwater pressure was established. The source of the vibrations was found to be in the feedwater tract of the steam generator. The feedwater tract is described and its hydraulic characteristics are given. Vibrations were measured on the S02 valve. It is concluded that vibrations can be eliminated by reducing the water pressure before the control valves and by replacing the control valves with ones with more suitable control characteristics. (E.J.). 3 figs., 1 tab., 3 refs

  14. Wear on Plugged Tube due to the Foreign Objects on the Secondary Side of Steam Generator

    International Nuclear Information System (INIS)

    Kim, Hyung Nam; Cho, Nam Cheoul; Nam, Min Woo

    2013-01-01

    In this paper, the changes of the tube frequency and amplitude are introduced before and after plugging. The amplitude of the bottom span for the steam generator tube is not much changed after tube plugging. Moreover, the contact force between the plugged tube and the foreign object is the same as that of intact tube and the foreign object. However, the frequencies of plugged tubes are about 9∼12% higher than those of intact tubes. That means the wear due to the foreign object would be accelerated after the tube plugging. Therefore, the tube stabilizer should be installed when the tube is plugged due to the foreign object wear. The tube wall of steam generator is a pressure boundary between the coolant of the primary system and the feedwater of the secondary system. It is very important to insure the structural integrity of the tubes because the radioactive coolant is flow into the feedwater due to the pressure difference as the result of tube failure. The degradations of steam generator tubes are corrosion, wear, fatigue and foreign object wear, etc. The foreign object wear is one of mechanical degradation due to materials flew into the secondary side of steam generator. The steam generator tubes, estimated not to insure structural integrity from the results of the nondestructive evaluation such as eddy current test and visual inspection, are excluded from the service with plugging. However, the tube wear is still being progressed after the plugging because the relative motion between the tube and structure is still existed due to the secondary side flow in the steam generator. If the tube is completely cut because of the degradation, the tube can be a stress or of failure of tubes around the plugged tube. The contact force between the structure and tube is lowered as the wear is progressed. However, the contact force between the foreign object and tube is not changed as the wear is progressed. Therefore, the structural integrity of tubes around the foreign

  15. Thermo-hydraulic stability study of a steam generator

    International Nuclear Information System (INIS)

    Magni, M C; Marcel, C P; Delmastro, D F

    2012-01-01

    In this work a mathematical model developed to investigate the thermalhydraulic stability of a helically coiled steam generator is presented. Such a steam generator is prone to experiment density wave oscillations. The model is therefore used to analyze the stability of the CAREM-25 reactor steam generators. The model is linear, numerically non-diffusive and nodal. In addition, it is able to represent non-uniform heat transfer fluxes between the primary and secondary coolant circuits. By using this model the marginal stability condition is found by varying the inlet friction coefficient for different conditions. The results are then compared with those obtained with a different model for which a simple uniform heat flux profiled is assumed. It is found that with such simplification the density waves instability mechanism is overestimated in a wide range of operating powers. For very low powers, in the contrary, the so-called uniform model underestimates the stabilizing inlet friction and therefore it gives non-conservative results. With the use of the more realistic non-uniform power profile model, it was possible to determine that, for a CAREM-25 steam generator, the most stable conditions is found at 60MW when the reactor operates at nominal pressure. Moreover, it is found that at high power levels the stability performance is dominated by the two-phase friction component while at low power levels the friction component originated in the over heated steam region prevail (author)

  16. Evaluating Steam Generator Tubing Corrosion through Shutdown Nickel and Cobalt Releases

    International Nuclear Information System (INIS)

    Marks, Chuck; Little, Mike; Krull, Peter; Dennis Hussey; Kenny Epperson

    2012-09-01

    During power operation in PWRs, steam generator tubing corrodes. In PWRs with nickel alloy steam generator tubing this leads to the release of nickel into the coolant. While not structurally significant, this process leads to corrosion product deposition on the fuel surfaces that can threaten fuel integrity, provide a site for boron precipitation, and, through activation and subsequent release, lead to increased out-of-core radiation fields. During shutdown, decreases in temperature and pH and an increase in the oxidation potential lead to dissolution of some corrosion products from the core. This work evaluated the masses of corrosion products released during shutdown as a proxy for steam generator tubing corrosion rates. The masses were evaluated for trends with time (e.g., the number of cycles) and for the influence of design and operating features such as tubing manufacturer, plant design (e.g., three loop versus four loop), and operating chemistry program. This project utilized the EPRI PWR Chemistry Monitoring and Assessment database. Data from over 20 units, many over several cycles, were assessed. The focus was on corrosion product release from Alloy 690TT tubing and all data were from units that had replaced steam generators. Data were analyzed using models developed from corrosion rate test data reported in the literature with a heavy reliance on data from the EDF BOREAL testing. The most striking result of this analysis was a clear division between plants that exhibited corrosion with a falling rate (i.e., following an exponential decay as has been observed, for example, in the BOREAL testing) and those that showed a constant corrosion rate, sustained for many outages. This difference appears to be most closely correlated with the manufacturer of the tubing. Within the two distinct plant groups (decaying corrosion rate and constant corrosion rate), details of the trends were evaluated for correlation with zinc addition history, plant type, and operating

  17. Aerosol retention in the flooded steam generator bundle during SGTR

    International Nuclear Information System (INIS)

    Lind, Terttaliisa; Dehbi, Abdel; Guentay, Salih

    2011-01-01

    Research highlights: → High retention of aerosol particles in a steam generator bundle flooded with water. → Increasing particle inertia, i.e., particle size and velocity, increases retention. → Much higher retention of aerosol particles in the steam generator bundle flooded with water than in a dry bundle. → Much higher retention of aerosol particles in the steam generator bundle than in a bare pool. → Bare pool models have to be adapted to be applicable for flooded bundles. - Abstract: A steam generator tube rupture in a pressurized water reactor may cause accidental release of radioactive particles into the environment. Its specific significance is in its potential to bypass the containment thereby providing a direct pathway of the radioactivity from the primary circuit to the environment. Under certain severe accident scenarios, the steam generator bundle may be flooded with water. In addition, some severe accident management procedures are designed to minimize the release of radioactivity into the environment by flooding the defective steam generator secondary side with water when the steam generator has dried out. To extend our understanding of the particle retention phenomena in the flooded steam generator bundle, tests were conducted in the ARTIST and ARTIST II programs to determine the effect of different parameters on particle retention. The effects of particle type (spherical or agglomerate), particle size, gas mass flow rate, and the break submergence on particle retention were investigated. Results can be summarized as follows: increasing particle inertia was found to increase retention in the flooded bundle. Particle shape, i.e., agglomerate or spherical structure, did not affect retention significantly. Even with a very low submergence, 0.3 m above the tube break, significant aerosol retention took place underlining the importance of the jet-bundle interactions close to the tube break. Droplets were entrained from the water surface with

  18. Design and related R and D works of 'Monju' steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Nakai, Y; Imanaka, N; Hoshi, Y; Tanaka, K; Hori, M; Yoshikawa, Y

    1975-07-01

    The steam generator is considered to be one of the key components in LMFBR plant. Helical coil type steam generator is selected as a reference for the first Japanese demonstration plant 'MONJU'. The paper gives the structural and functional features of 'MONJU' steam generator together with a brief description of secondary cooling system. The related R and D works are also illustrated. (author)

  19. Model and control scheme for recirculation mode direct steam generation parabolic trough solar power plants

    International Nuclear Information System (INIS)

    Guo, Su; Liu, Deyou; Chen, Xingying; Chu, Yinghao; Xu, Chang; Liu, Qunming; Zhou, Ling

    2017-01-01

    Highlights: •A nonlinear dynamic model of recirculation DSG parabolic trough is developed. •Collector row, water separator and spray attemperator are modeled, respectively. •The dynamic behaviors of the collector field are simulated and analyzed. •Transfer functions of water level and outlet fluid temperature are derived. •Multi-model switching generalized predictive control strategy is developed. -- Abstract: This work describes and evaluates a new nonlinear dynamic model, and a new generalized predictive control scheme for a collector field of direct steam generation parabolic troughs in recirculation mode. Modeling the dynamic behaviors of collector fields is essential to design, testing and validation of automatic control systems for direct steam generation parabolic troughs. However, the behaviors of two-phase heat transfer fluids impose challenges to simulating and developing process control schemes. In this work, a new nonlinear dynamic model is proposed, based on the nonlinear distributed parameter and the nonlinear lumped parameter methods. The proposed model is used to simulate and analyze the dynamic behaviors of the entire collector field for recirculation mode direct steam generation parabolic troughs under different weather conditions, without excessive computational costs. Based on the proposed model, transfer functions for both the water level of the separator and outlet steam temperatures are derived, and a new multi-model switching generalized predictive control scheme is developed for simulated control of the plant behaviors for a wide region of operational conditions. The proposed control scheme achieves excellent control performance and robustness for systems with long delay, large inertia and time-varying parameters, and efficiently solves the model mismatching problem in direct steam generation parabolic troughs. The performances of the model and control scheme are validated with design data from the project of Integration of Direct

  20. Secondary coolant circuit operation tests: steam generator feedwater supply

    International Nuclear Information System (INIS)

    Beroux, M.

    1985-01-01

    No one important accident occurred during the start-up tests of the 1300MWe P4 series, concerning the feedwater system of steam generators (SG). This communication comments on some incidents, that the tests allowed to detect very soon and which had no consequences on the operation of units: 1) Water hammer in feedwater tubes, and incidents met in the emergency steam generator water supply circuit. The technological differences between SG 900 and 1300 are pointed out, and the measures taken to prevent this problem are presented. 2) Incidents met on the emergency feedwater supply circuit of steam generators; mechanical or functional modifications involved by these incidents [fr

  1. SNR-steam generator design with respect to large sodium water reactions

    International Nuclear Information System (INIS)

    Jong, J.J. de; Kellner, A.; Florie, C.J.L.

    1984-01-01

    This paper deals with the experiences gained during the licensing procedure for the steam generators for the SNR 300 LMFBR regarding large sodium-water reactions. A description is given of the different calculations executed to investigate the effects of large leaks on the 85 MW helical coiled and straight tube steam generators. The investigations on the helical coiled steam generators are divided in the formulations of fluid behaviour, dynamic force calculations, dynamic response calculation and finally stress analyses. Several results are shown. The investigations on the straight tube steam generators are performed using models describing fluid-structure interaction, coupled with stress analyses. Several results are presented. A description is given of the problems and necessary construction changes during the licensing process. Advises are given for future analyses and design concepts for second generation commercial size LMFBR steam generators with respect to large leaks; based on the experience, gained with SNR 300, and using some new calculations for SNR 2. (author)

  2. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1986-01-01

    A steam generator tube support structure comprises expandable antivibration bars positioned between rows of tubes in the steam generator and attached to retaining rings surrounding the bundle of tubes. The antivibration bars have adjacent bar sections with mating surfaces formed as inclined planes which upon relative longitudinal motion between the upper and lower bars provides a means to increase the overall thickness across the structure to the required value. The bar section is retained against longitudinal movement in take-up assembly whereas the bar section is movable longitudinally by rotation of a nut. (author)

  3. Thermodynamic analysis of heat recovery steam generator in combined cycle power plant

    Directory of Open Access Journals (Sweden)

    Ravi Kumar Naradasu

    2007-01-01

    Full Text Available Combined cycle power plants play an important role in the present energy sector. The main challenge in designing a combined cycle power plant is proper utilization of gas turbine exhaust heat in the steam cycle in order to achieve optimum steam turbine output. Most of the combined cycle developers focused on the gas turbine output and neglected the role of the heat recovery steam generator which strongly affects the overall performance of the combined cycle power plant. The present paper is aimed at optimal utilization of the flue gas recovery heat with different heat recovery steam generator configurations of single pressure and dual pressure. The combined cycle efficiency with different heat recovery steam generator configurations have been analyzed parametrically by using first law and second law of thermodynamics. It is observed that in the dual cycle high pressure steam turbine pressure must be high and low pressure steam turbine pressure must be low for better heat recovery from heat recovery steam generator.

  4. North Anna Power Station - Unit 1: Overview of steam generator replacement project activities

    International Nuclear Information System (INIS)

    Gettler, M.W.; Bayer, R.K.; Lippard, D.W.

    1993-01-01

    The original steam generators at Virginia Electric and Power Company's (Virginia Power) North Anna Power Station (NAPS) Unit 1 have experienced corrosion-related degradation that require periodic inspection and plugging of steam generator tubes to ensure their continued safe and reliable operation. Despite improvements in secondary water chemistry, continued tube degradation in the steam generators necessitated the removal from service of approximately 20.3 percent of the tubes by plugging, (18.6, 17.3, and 25.1 for steam generators A, B, and C, respectively). Additionally, the unit power was limited to 95 % during, its last cycle of operation. Projections of industry and Virginia Power experience indicated the possibility of mid-cycle inspections and reductions in unit power. Therefore, economic considerations led to the decision to repair the steam generators (i.e., replace the steam generator lower assemblies). Three new Model 51F Steam Generator lower assembly units were ordered from Westinghouse. Virginia Power contracted Bechtel Power Corporation to provide the engineering and construction support to repair the Unit 1 steam generators. On January 4, 1993, after an extended coastdown period, North Anna Unit 1 was brought off-line and the 110 day (breaker-to-breaker) Steam Generator Replacement Project (SGRP) outage began. As of this paper, the outage is still in progress

  5. Handling steam generator problems: the strategy for Ringhals 3 and 4

    International Nuclear Information System (INIS)

    Larsen, G.

    1992-01-01

    An examination in Sweden of twelve Pressurized Water Reactor steam generator tubes (six from Ringhals 3 and six from Ringhals 4) revealed that several had cracks in the roll transition zone, all tubes had shallow intergranular attacks at support plate (TSP) intersections, and some from Ringhals 3 had cracks in the TSP position due to intergranular stress corrosion. It was concluded that this could drastically limit the possibility of successfully operating Ringhals 3 (which entered commercial operation in 1981) to 2010, the year when all nuclear power in Sweden will be phased out. Two possible ways to deal with the problem were investigated: replace the steam generators and uprate the plant; operate with the existing steam generators and reduce the rate of degradation by lowering the primary water temperature, with most failed tubes repaired by sleeving. The analysis showed that replacement of the Ringhals 3 steam generators would be a good investment. As there were no attacks in the TSP intersections at Ringhals 4, which started commercial operation in 1983, it was assumed possible to operate this unit until 2010 without any temperature reduction. The economic evaluation for Ringhals 4 nevertheless indicated that it would be cost effective to replace the steam generators and uprate Ringhals 4 to 112%. However, a new economic study showed that it will still be cost effective to replace the steam generators at Ringhals 3, but it is not clear that there is still a case for replacement at Ringhals 4. Ringhals 3 steam generators will be replaced in 1995, while Ringhals 4 will continue to operate with the existing steam generators. (Author)

  6. Wasteless combined aggregate-coal-fired steam-generator/melting-converter

    International Nuclear Information System (INIS)

    Pioro, L.S.; Pioro, I.L.

    2003-01-01

    A method of reprocessing coal sludge and ash into granulate for the building industry in a combined wasteless aggregate-steam-generator/melting-converter was developed and tested. The method involves melting sludge and ash from coal-fired steam-generators of power plants in a melting-converter installed under the steam-generator, with direct sludge drain from the steam generator combustion chamber. The direct drain of sludge into converter allows burnup of coal with high ash levels in the steam-generator without an additional source of ignition (natural gas, heating oil, etc.). Specific to the melting process is the use of a gas-air mixture with direct combustion inside a melt. This feature provides melt bubbling and helps to achieve maximum heat transfer from combustion products to the melt, to improve mixing, to increase rate of chemical reactions and to improve the conditions for burning the carbon residue from the sludge and ash. The 'gross' thermal efficiency of the combined aggregate is about 93% and the converter capacity is about 18 t of melt in 100 min. The experimental data for different aspects of the proposed method are presented. The effective ash/charging materials feeding system is also discussed. The reprocessed coal ash and sludge in the form of granules can be used as fillers for concretes and as additives in the production of cement, bricks and other building materials

  7. Spanish approach to research and development applied to steam generator tubes structural integrity and life management

    International Nuclear Information System (INIS)

    Lozano, J.; Bollini, G.J.

    1997-01-01

    The operating experience acquired from certain Spanish Nuclear Power Plant steam generators shows that the tubes, which constitute the second barrier to release of fission products, are susceptible to mechanical damage and corrosion as a result of a variety of mechanisms, among them wastage, pitting, intergranular attack (IGA), stress-corrosion cracking (SCC), fatigue-induced cracking, fretting, erosion/corrosion, support plate denting, etc. These problems, which are common in many plants throughout the world, have required numerous investments by the plants (water treatment plants, replacement of secondary side materials such as condensers and heaters, etc.), have meant costs (operation, inspection and maintenance) and have led to the unavailability of the affected units. In identifying and implementing all these preventive and corrective measures, the Spanish utilities have moved through three successive stages: in the initial stage, the main source of information and of proposals for solutions was the Plant Vendor, whose participation in this respect was based on his own Research and Development programs; subsequently, the Spanish utilities participated jointly in the EPRI Steam Generator Owners Group, collaborating in financing; finally, the Spanish utilities set up their own Steam Generator Research and Development program, while maintaining relations with EPRI programs and those of other countries through information interchange

  8. Characteristics of fluctuating pressure generated in BWR main steam lines

    International Nuclear Information System (INIS)

    Takahashi, Shiro; Okuyama, Keita; Tamura, Akinori

    2009-01-01

    The BWR-3 steam dryer in the Quad Cities Unit 2 Nuclear Power Plant was damaged by high cycle fatigue due to acoustic-induced vibration. The dryer failure was as attributed to flow-induced acoustic resonance at the stub pipes of safety relief valves (SRVs) in the main steam lines (MSLs). The acoustic resonance was considered to be generated by interaction between the sound field and an unstable shear layer across the closed side branches with SRV stub pipes. We have started a research program on BWR dryers to develop their loading evaluation methods. Moreover, it has been necessary to evaluate the dryer integrity of BWR-5 plants which are the main type of BWR in Japan. In the present study, we used 1/10-scale BWR tests and analyses to investigate the flow-induced acoustic resonance and acoustic characteristics in MSLs. The test apparatus consisted of a steam dryer, a steam dome and 4 MSLs with 20 SRV stub pipes. A finite element method (FEM) was applied for the calculation of three-dimensional wave equations in acoustic analysis. We demonstrated that remarkable fluctuating pressures occurred in high and low frequency regions. High frequency fluctuating pressures was generated by the flow-induced acoustic resonance in the SRV stub pipes. Low frequency fluctuating pressure was generated in an MSL with the dead leg. The frequency of the latter almost coincided with the natural frequency of the MSL with the dead leg. The amplitude of the fluctuating pressures in the multiple stub pipes became more intense because of interaction between them compared with that in the single stub pipe. Acoustic analysis results showed that the multiple stub pipes caused several natural frequencies in the vicinity of the natural frequency of the single stub pipe and several modes of the standing wave in the MSLs. (author)

  9. Tube tightness survey during Phenix steam generator operation

    International Nuclear Information System (INIS)

    Cambillard, E.

    1976-01-01

    Phenix steam generators are once-through vessels with single-wall heat-exchange tubes. This design means that any leakage of water into the sodium must be detected as quickly as possible so that the installation can be shut down before extensive damage occurs. The detection of water leaks in Phenix steam generators is based on measurement of the concentration in the sodium, of hydrogen produced by the sodium-water reaction. Since the various modules--evaporators, superheaters, and reheaters--have no free sodium surfaces, detection of hydrogen in argon is not used in Phenix steam generators. The measurement systems employ a probe made of nickel tubes 0.3 mm thick. Hydrogen in the sodium diffuses into a chamber kept under vacuum by an ion pump. The hydrogen pressure in the chamber is measured by a quadrupole mass spectrometer. The nine measurement systems (three per steam generator) are calibrated by injecting hydrogen into the sodium of the secondary circuits. The data-processing computer calculates the hydrogen concentration in the sodium from the spectrometer signals and the probe temperatures, which are not regulated in Phenix; it generates instructions that enable the operator to act if a leak appears. So far, no leaks have been detected. These systems also make it possible to determine rates of hydrogen diffusion caused by corrosion of the steel walls on the water side

  10. Thermo hydrodynamical analyses of steam generator of nuclear power plant

    International Nuclear Information System (INIS)

    Petelin, S.; Gregoric, M.

    1984-01-01

    SMUP computer code for stationary model of a U-tube steam generator of a PWR nuclear power plant was developed. feed water flow can enter through main and auxiliary path. The computer code is based on the one dimensional mathematical model. Among the results that give an insight into physical processes along the tubes of steam generator are distribution of temperatures, water qualities, heat transfer rates. Parametric analysis permits conclusion on advantage of each design solution regarding heat transfer effects and safety of steam generator. (author)

  11. Considerations in selecting tubing materials for CANDU steam generators

    International Nuclear Information System (INIS)

    Hemmings, R.L.

    1978-01-01

    Corrosion resistance is the major consideration in selecting tubing material for CANDU steam generators. Corrosion, and additional considerations, lead to the following steam generator tubing material recommendations: for CANDU-BPHWR's (boiling pressurized heavy water reactors) low-cobalt Incoloy-800; for CANDU-PHWR's (pressurized, non-boiling, heavy water reactors), low-cobalt Monel-400

  12. An interation of lifetime monitoring of steam generators in power control systems; Integration der Lebensdauerueberwachung von Dampferzeugern in die Kraftwerksleittechnik

    Energy Technology Data Exchange (ETDEWEB)

    Kunze, Ulrich; Pels Leusden, Christoph; Spinner, Ralf [Siemens AG, Erlangen (Germany). Energy Sector; Hackstein, Holger [Siemens AG, Offenbach am Main (Germany). Energy Sector; Walz, Horst [Siemens AG, Karlsruhe (Germany). Energy Sector

    2008-07-01

    The substantial cost-relevant requirements of the operation of power stations are a highly flexible operation, efficient maintenance, a high efficiency and a high availability. Computer-assisted procedures are indispensable for the continuous monitoring of lifetime consumption and for the condition-dependent maintenance of the boiler. The fatigue monitoring system (FMS) offers all possibilities of the control system. The authors of the contribution under consideration report on an integration of life time monitoring of steam generators into the power station control technology. The technical fundamentals for the computation of the boiler lifetime as well as the fundamentals of integration philosophy and their conversion are presented. Subsequently, a configuration exemplarily is presented, and its results are described.

  13. Experimental fretting-wear studies of steam generator materials

    International Nuclear Information System (INIS)

    Fisher, N.J.; Chow, A.B.; Weckwerth, M.K.

    1994-01-01

    Flow-induced vibration of steam generator tubes results in fretting-wear damage due to impacting and rubbing of the tubes against their supports. This damage can be predicted by computing tube response to flow-induced excitation forces using analytical techniques, and then relating this response to resultant wear damage using experimentally-derived wear coefficients. Fretting-wear of steam generator materials has been studied experimentally at Chalk River Laboratories for two decades. Tests are conducted in machines that simulate steam generator environmental conditions and tube-to-support dynamic interactions. Different tube and support materials, tube-to-support clearances and tube support geometries have been studied. As well, the effect of environmental conditions, such as temperature, oxygen content, pH and chemistry control additive, have been investigated. Early studies showed that damage was related to contact force as long as other parameters, such as geometry and motion were held constant. Later studies have shown that damage is related to a parameter called work-rate, which combines both contact force and sliding distance. Results of short- and long-term fretting-wear tests for CANDU steam generator materials at realistic environmental conditions are presented. These results demonstrate that work-rate is appropriate correlating parameter for impact-sliding interaction

  14. Dynamic and control of a once through steam generator

    International Nuclear Information System (INIS)

    Gomes, Arivaldo Vicente

    1979-01-01

    This paper presents a non linear distributed parameter model for the dynamics and feedback control of a large countercurrent heat exchanger used as a once through steam generator for a breeder reactor power plant. A convergent, implicit method has been developed to solve simultaneously the equations of conservation of mass, momentum and energy. The model, applicable to heat exchanger systems in general, has been used specifically to study the performance of a once-through steam generator with respect to its load following ability and stability of throttle steam temperature and pressure. (author)

  15. Evaluation of a dryer in a steam generator

    International Nuclear Information System (INIS)

    Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

    1998-01-01

    The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

  16. Automation of steam generator services at public service electric & gas

    Energy Technology Data Exchange (ETDEWEB)

    Cruickshank, H.; Wray, J.; Scull, D. [Public Service Electric & Gas, Hancock`s Bridge, NJ (United States)

    1995-03-01

    Public Service Electric & Gas takes an aggressive approach to pursuing new exposure reduction techniques. Evaluation of historic outage exposure shows that over the last eight refueling outages, primary steam generator work has averaged sixty-six (66) person-rem, or, approximately tewenty-five percent (25%) of the general outage exposure at Salem Station. This maintenance evolution represents the largest percentage of exposure for any single activity. Because of this, primary steam generator work represents an excellent opportunity for the development of significant exposure reduction techniques. A study of primary steam generator maintenance activities demonstrated that seventy-five percent (75%) of radiation exposure was due to work activities of the primary steam generator platform, and that development of automated methods for performing these activities was worth pursuing. Existing robotics systems were examined and it was found that a new approach would have to be developed. This resulted in a joint research and development project between Westinghouse and Public Service Electric & Gas to develop an automated system of accomplishing the Health Physics functions on the primary steam generator platform. R.O.M.M.R.S. (Remotely Operated Managed Maintenance Robotics System) was the result of this venture.

  17. Operating experience of steam generator test facility

    International Nuclear Information System (INIS)

    Sureshkumar, V.A.; Madhusoodhanan, G.; Noushad, I.B.; Ellappan, T.R.; Nashine, B.K.; Sylvia, J.I.; Rajan, K.K.; Kalyanasundaram, P.; Vaidyanathan, G.

    2006-01-01

    Steam Generator (SG) is the vital component of a Fast Reactor. It houses both water at high pressure and sodium at low pressure separated by a tube wall. Any damage to this barrier initiates sodium water reaction that could badly affect the plant availability. Steam Generator Test Facility (SGTF) has been set up in Indira Gandhi Centre for Atomic Research (IGCAR) to test sodium heated once through steam generator of 19 tubes similar to the PFBR SG dimension and operating conditions. The facility is also planned as a test bed to assess improved designs of the auxiliary equipments used in Fast Breeder Reactors (FBR). The maximum power of the facility is 5.7 MWt. This rating is arrived at based on techno economic consideration. This paper covers the performance of various equipments in the system such as Electro magnetic pumps, Centrifugal sodium pump, in-sodium hydrogen meters, immersion heaters, and instrumentation and control systems. Experience in the system operation, minor modifications, overall safety performance, and highlights of the experiments carried out etc. are also brought out. (author)

  18. The decommissioning of the BR3 steam generator

    International Nuclear Information System (INIS)

    Denissen, L.

    2006-01-01

    A steam generator is a crucial component in a PWR (Pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary water-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tubes, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be the cause of tube leakage, more and more steam generators are replaced today. Only in Belgium, already 17 of them are replaced. The old 300 ton heavy SGs are stored at the 2 nuclear power plants of Doel and Tihange . While it was foreseen in the BR3 strategy to dismantle the steam generator (only 30 ton), we took the opportunity to search for a complete package in the decommissioning of a steam generator. The complete management consists of a decontamination of the primary side followed by the complete dismantling. The first step, the decontamination with MEDOC (water box + tube bundle) has already been achieved in 2002. It has led to an important DF (Decontamination Factor) between 100 and 1000 and an important dose rate reduction. This hard chemical decontamination process has been described earlier in the scientific report 2002 (The BR3 steam generator decontamination with the MEDOC process - M. Ponnet). The second step, the complete dismantling of the SG has been executed in 2005. With the BR3 SG, the main goal was to dismantle it in a safe way and to free release a maximum of material. We've used two cutting tools to perform the job: A HPWJC (High Pressure Water Jet Cutting) tool in combination with a hydraulic robot and a water cooled diamond cable. The last technique was done in close collaboration with the external company Husqvarna. It was important to have an idea of the performance, the efficiency of the cable and the quantity and the type of secondary waste

  19. Steam generator for pressurized-water reactors

    International Nuclear Information System (INIS)

    Michel, E.

    1971-01-01

    In the steam generator for a PWR the central fall space of a U-tube bundel heat exchanger is used as a preliminary cyclon separator. The steam escaping upwards, which is largely free of water, can flow through the residual heating surface, i.e. the U-tube turns. In this way substantial drying and less superheating by the heat still added becomes possible. In its upper part the central fall space for the water separated in the preliminary separator, enclosed by a cylindrical guide wall and the U-tube bundle, is provided with tangential inlet slots. Through these, the water-steam mixture steams out of the section of the vertical legs of the U-tube bundle into the fall space. Above the inlet slots the rising space is closed by means of a turn-round plate. At the lower end of the guide wall outlet, slots are provided for the water flowing downwards and radially outwards into the unfilled space. (DG/PB) [de

  20. Leak detection of steam or water into sodium in steam generators of liquid-metal fast breeder reactors

    International Nuclear Information System (INIS)

    Hans, R.; Dumm, K.

    1977-01-01

    The leakage of water or steam into sodium in LMFBR steam generators, including a study of how leaks are detected and located as well as the potential damage that could be caused by such leaks, is surveyed. The most interesting steam generator designs evolving in those countries that develop and construct LMFBRs are presented. The relevant protection measures are described. Fault conditions are defined and descriptions given of possible sequences of events leading to abnormal conditions in a steam generator. Taking into account theory, the potential of the hydrogen and oxygen detection systems is discussed. Different hydrogen and oxygen detection systems are fully described. In so far as interesting technical solutions are concerned, previously developed devices have also been taken into account. The way oxygen detection supplements hydrogen detection is described by listing the available oxygen measuring devices and the relevant theory. Only a few sonic and accelerometer measurements have been made on complete steam generator units so there is little system data available. Descriptions, however, have been included to give the state of the art achieved for the sensors and the achieved sensitivities or band widths. The potential of this monitoring method is made evident by adding the technical data of the sensors. Furthermore, the available systems for monitoring medium and large leakages are described. Finally, recommendations are made concerning steam generator development and the application of hydrogen and oxygen detection systems, as well as acoustic measuring methods for small-leakage detection

  1. A reflux capsule steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Lantz, E.

    Pressurized water reactor plants at numerous sites have sustained significant leakage through their steam generators. The consequent shutdowns for repairs and replacements have damaged their economics. This experience suggests that if steam generators for liquid metal fast breeder reactors (LMFBR's) continue to be built as presently designed some of them will have similar problems. Because of their larger capital investment, the consequent damage to the economics of LMFBR's could be more serious. Reflux capsules provide a way to separate sodium from water and to reduce thermal stresses in steam generators for sodium cooled reactors. Their use would also eliminate the need for a primary heat exchanger and a secondary sodium loop pump. (author)

  2. 46 CFR 54.01-10 - Steam-generating pressure vessels (modifies U-1(g)).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Steam-generating pressure vessels (modifies U-1(g)). 54... ENGINEERING PRESSURE VESSELS General Requirements § 54.01-10 Steam-generating pressure vessels (modifies U-1(g)). (a) Pressure vessels in which steam is generated are classed as “Unfired Steam Boilers” except as...

  3. Integration of torrefaction with steam power plant

    Energy Technology Data Exchange (ETDEWEB)

    Zakri, B.; Saari, J.; Sermyagina, E.; Vakkilainen, E.

    2013-09-01

    Torrefaction is one of the pretreatment technologies to enhance the fuel characteristics of biomass. The efficient and continuous operation of a torrefaction reactor, in the commercial scale, demands a secure biomass supply, in addition to adequate source of heat. Biorefinery plants or biomass-fuelled steam power plants have the potential to integrate with the torrefaction reactor to exchange heat and mass, using available infrastructure and energy sources. The technical feasibility of this integration is examined in this study. A new model for the torrefaction process is introduced and verified by the available experimental data. The torrefaction model is then integrated in different steam power plants to simulate possible mass and energy exchange between the reactor and the plants. The performance of the integrated plant is investigated for different configurations and the results are compared. (orig.)

  4. Conceptual design study of Cu bonded steam generator

    International Nuclear Information System (INIS)

    Chikazawa, Yoshitaka; Konomura, Mamoru

    2004-05-01

    In phase II of feasibility study of commercialized fast reactor cycle systems of JNC, we make a concept of a sodium cooled reactor without secondary sodium circuits. And a sodium cooled reactor with Cu bonded steam generators is one of promising concept. As the result of FY 2001 study, the construction cost of reactor cooling system with rectangular tube Cu bonded steam generators is 0.71 to 1.23 times as much as that of an ordinary sodium cooled reactor with secondary sodium circuits. In the FY 2003 study, plastic and creep analysis to evaluate life distortion are carried out and inelastic strains and creep fatigue damage are checked for full code compliance. The NNC's crack growth experiments show that there are few possibility to penetrate a crack from the steam tube side to the sodium tube side at the operating temperature. But penetration is observed in a four point bend test at the room temperature, because the notch opens widely in the bend test. In the FY 2004 study, a gas pressurized crack growth experiment is planed to confirm that there is no crack penetration in the condition of operating steam generators. (author)

  5. Steam generator tubesheet waterlancing at Bruce B

    Energy Technology Data Exchange (ETDEWEB)

    Persad, R. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada); Eybergen, D. [Bruce Power, Tiverton, Ontario (Canada)

    2006-07-01

    High pressure water cleaning of steam generator secondary side tubesheet surfaces is an important and effective strategy for reducing or eliminating under-deposit chemical attack of the tubing. At the Bruce B station, reaching the interior of the tube bundle with a high-pressure water lance is particularly challenging due to the requirement to setup on-boiler equipment within the containment bellows. This paper presents how these and other design constraints were solved with new equipment. Also discussed is the application of new high-resolution inter-tube video probe capability to the Bruce B steam generator tubesheets. (author)

  6. Specialists' meeting on maintenance and repair of LMFBR steam generators. Summary report

    International Nuclear Information System (INIS)

    2002-01-01

    The purpose of the meeting was to review and discuss the experience accumulated in various countries on the general design philosophy of LMFBR steam generators from the view point of maintenance and repair, in-service inspection of steam generator tube bundles, identification and inspection of failed tubes and the cleaning and repairing of failed steam generators. The following main topic areas were discussed by participants: National review presentations on maintenance and repair of LMFBR steam generators - design philosophy for maintenance and repair; Research and Development work on maintenance and repair; Experience on steam generator maintenance and repair. During the meeting papers were presented by the participants on behalf of their countries and organizations. A final discussion session was held and summaries, general conclusions and recommendations were approved by consensus

  7. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Pappx, L.

    1994-01-01

    After modification of Dukovany NPP steam generator feedwater system, the increased concentration of minerals was measured in the cold leg of modified steam generator. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators, has focused this attention on the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of flow distribution in the secondary side of SG was developed. (Author)

  8. Steam generator design requirements for ACR-1000

    International Nuclear Information System (INIS)

    Subash, S.; Hau, K.

    2006-01-01

    Atomic Energy of Canada Limited (AECL) has developed the ACR-1000 (Advanced CANDU Reactor-1000 ) to meet market expectations for enhanced safety of plant operation, high capacity factor, low operating cost, increased operating life, simple component replacement, reduced capital cost, and shorter construction schedule. The ACR-1000 design is based on the use of horizontal fuel channels surrounded by a heavy water moderator, the same feature as in all CANDU reactors. The major innovation in the ACR-1000 is the use of low enriched uranium fuel, and light water as the coolant, which circulates in the fuel channels. This results in a compact reactor core design and a reduction of heavy water inventory, both contributing to a significant decrease in capital cost per MWe produced. The ACR-1000 plant is a two-unit, integrated plant with each unit having a nominal gross output of about 1165 MWe with a net output of approximately 1085 MWe. The plant design is adaptable to a single unit configuration, if required. This paper focuses on the technical considerations that went into developing some of the important design requirements for the steam generators for the ACR-1000 plant and how these requirements are specified in the Technical Specification, which is the governing document for the steam generator (SG) detail design. Layout of these SGs in the plant is briefly described and their impacts on the SG design. (author)

  9. Influence of recycling ratio on steam generator thermal recycling

    International Nuclear Information System (INIS)

    Bassel, W.S.; Rodrigues, V.G.

    1989-01-01

    A mathematical model was developed to simulate thermal performance of steam generator. The simulation was done with 3 control volumes. The coupled non-linear algebric equations, where the heat transfer was calculated with logarithmic meam temperature difference, was solved by iterative method. The developed model is suitable for calculation the parameters which effect the performance of steam generator. (author) [pt

  10. MHTGR steam generator on-line heat balance, instrumentation and function

    International Nuclear Information System (INIS)

    Klapka, R.E.; Howard, W.W.; Etzel, K.T.; Basol, M.; Karim, N.U.

    1991-09-01

    Instrumentation is used to measure the Modular High Temperature Gas-Cooled Reactor (MHTGR) steam generator dissimilar metal weld temperature during start-up testing. Additional instrumentation is used to determine an on-line heat balance which is maintained during the 40 year module life. In the process of calibrating the on-line heat balance, the helium flow is adjusted to yield the optimum boiling level in the steam generator relative to the dissimilar metal weld. After calibration is complete the weld temperature measurement is non longer required. The reduced boiling level range results in less restrictive steam generator design constraints

  11. Investigations of the gas-side heat transfer and flow characteristics of steam generators in AGR stations

    Energy Technology Data Exchange (ETDEWEB)

    Lis, J [Central Electricity Research Laboratories, Leatherhead, Surrey (United Kingdom)

    1984-07-01

    This paper describes the experimental and analytical investigations of the gas-side heat transfer and flow characteristics of steam generators in the AGR stations carried out by CERL. The majority of the experimental work on heat transfer and flow characteristics of close-packed tube arrangements in cross-flow of gases is carried out in a pressurised heat exchanger rig. The rig is operated on-line by a dedicated PDP 11/40 computer over the range of Reynolds number 10{sup 4} to 3x10{sup 5}. Atmospheric wind tunnels employing either small or large scale models of the specific sections of steam generators are used for a variety of supplementary and development studies. Various measurements techniques and, in particular, LDA and hot wire anemometry employed in these studies are described. The more important aspects of various investigations are illustrated by typical results. In order to ensure the efficient operation and integrity of steam generators under asymmetric boundary conditions a MIX suite of 2-dimensional codes has been developed. The codes calculate the gas and water/steam flow and temperature distributions in each channel of the steam generator taking into account thermal mixing in the gas as it passes through the generator. Application of the MIX codes to the solution of various operational problems is illustrated by typical examples and the continuing exercise of validating the codes against plant operational data is discussed. (author)

  12. Investigations of the gas-side heat transfer and flow characteristics of steam generators in AGR stations

    International Nuclear Information System (INIS)

    Lis, J.

    1984-01-01

    This paper describes the experimental and analytical investigations of the gas-side heat transfer and flow characteristics of steam generators in the AGR stations carried out by CERL. The majority of the experimental work on heat transfer and flow characteristics of close-packed tube arrangements in cross-flow of gases is carried out in a pressurised heat exchanger rig. The rig is operated on-line by a dedicated PDP 11/40 computer over the range of Reynolds number 10 4 to 3x10 5 . Atmospheric wind tunnels employing either small or large scale models of the specific sections of steam generators are used for a variety of supplementary and development studies. Various measurements techniques and, in particular, LDA and hot wire anemometry employed in these studies are described. The more important aspects of various investigations are illustrated by typical results. In order to ensure the efficient operation and integrity of steam generators under asymmetric boundary conditions a MIX suite of 2-dimensional codes has been developed. The codes calculate the gas and water/steam flow and temperature distributions in each channel of the steam generator taking into account thermal mixing in the gas as it passes through the generator. Application of the MIX codes to the solution of various operational problems is illustrated by typical examples and the continuing exercise of validating the codes against plant operational data is discussed. (author)

  13. PWR steam generator chemical cleaning. Phase I: solvent and process development. Volume II

    International Nuclear Information System (INIS)

    Larrick, A.P.; Paasch, R.A.; Hall, T.M.; Schneidmiller, D.

    1979-01-01

    A program to demonstrate chemical cleaning methods for removing magnetite corrosion products from the annuli between steam generator tubes and the tube support plates in vertical U-tube steam generators is described. These corrosion products have caused steam generator tube ''denting'' and in some cases have caused tube failures and support plate cracking in several PWR generating plants. Laboratory studies were performed to develop a chemical cleaning solvent and application process for demonstration cleaning of the Indian Point Unit 2 steam generators. The chemical cleaning solvent and application process were successfully pilot-tested by cleaning the secondary side of one of the Indian Point Unit 1 steam generators. Although the Indian Point Unit 1 steam generators do not have a tube denting problem, the pilot test provided for testing of the solvent and process using much of the same equipment and facilities that would be used for the Indian Point Unit 2 demonstration cleaning. The chemical solvent selected for the pilot test was an inhibited 3% citric acid-3% ascorbic acid solution. The application process, injection into the steam generator through the boiler blowdown system and agitation by nitrogen sparging, was tested in a nuclear environment and with corrosion products formed during years of steam generator operation at power. The test demonstrated that the magnetite corrosion products in simulated tube-to-tube support plate annuli can be removed by chemical cleaning; that corrosion resulting from the cleaning is not excessive; and that steam generator cleaning can be accomplished with acceptable levels of radiation exposure to personnel

  14. Multi-region fuzzy logic controller with local PID controllers for U-tube steam generator in nuclear power plant

    Directory of Open Access Journals (Sweden)

    Puchalski Bartosz

    2015-12-01

    Full Text Available In the paper, analysis of multi-region fuzzy logic controller with local PID controllers for steam generator of pressurized water reactor (PWR working in wide range of thermal power changes is presented. The U-tube steam generator has a nonlinear dynamics depending on thermal power transferred from coolant of the primary loop of the PWR plant. Control of water level in the steam generator conducted by a traditional PID controller which is designed for nominal power level of the nuclear reactor operates insufficiently well in wide range of operational conditions, especially at the low thermal power level. Thus the steam generator is often controlled manually by operators. Incorrect water level in the steam generator may lead to accidental shutdown of the nuclear reactor and consequently financial losses. In the paper a comparison of proposed multi region fuzzy logic controller and traditional PID controllers designed only for nominal condition is presented. The gains of the local PID controllers have been derived by solving appropriate optimization tasks with the cost function in a form of integrated squared error (ISE criterion. In both cases, a model of steam generator which is readily available in literature was used for control algorithms synthesis purposes. The proposed multi-region fuzzy logic controller and traditional PID controller were subjected to broad-based simulation tests in rapid prototyping software - Matlab/Simulink. These tests proved the advantage of multi-region fuzzy logic controller with local PID controllers over its traditional counterpart.

  15. Wear behavior of steam generator tubes in nuclear power plant operating condition

    International Nuclear Information System (INIS)

    Kim, In-Sup; Hong, Jin-Ki; Kim, Hyung-Nam; Jang, Ki-Sang

    2003-01-01

    Reciprocating sliding wear tests were performed on steam generator tubes materials at steam generator operating temperature. The material surfaces react with oxygen to form oxides. The oxide properties such as formation rate and mechanical properties are varied with the test temperature and alloy composition. So, it is important to investigate the wear properties of each steam generator tube materials in steam generator operating condition. The tests results indicated that the wear coefficient in work rate model of alloy 690 was faster than that of alloy 800. From the scanning electron microscopy observation, the wear scars were similar each other and worn surfaces were covered with oxide layers. It seemed that the oxide layers were formed by wear debris sintering or cold welding and these layer properties affected the wear rate of steam generator tube materials. (author)

  16. Numerical modeling of secondary side thermohydraulics of horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Melikhov, V.I.; Melikhov, O.I.; Nigmatulin, B.I. [Research and Engineering Centre of LWR Nuclear Plants Safety, Moscow (Russian Federation)

    1995-12-31

    A mathematical model for the transient three-dimensional secondary side thermal hydraulics of the horizontal steam generator has been developed. The calculations of the steam generator PGV-1000 and PGV-4 nominal regimes and comparison of numerical and experimental results have been carried out. 7 refs.

  17. Numerical modeling of secondary side thermohydraulics of horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Melikhov, V I; Melikhov, O I; Nigmatulin, B I [Research and Engineering Centre of LWR Nuclear Plants Safety, Moscow (Russian Federation)

    1996-12-31

    A mathematical model for the transient three-dimensional secondary side thermal hydraulics of the horizontal steam generator has been developed. The calculations of the steam generator PGV-1000 and PGV-4 nominal regimes and comparison of numerical and experimental results have been carried out. 7 refs.

  18. Steam Generator Group Project. Task 6. Channel head decontamination

    International Nuclear Information System (INIS)

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described

  19. Steam generators for nuclear power plants

    International Nuclear Information System (INIS)

    Tillequin, Jean

    1975-01-01

    The role and the general characteristics of steam generators in nuclear power plants are indicated, and particular types are described according to the coolant nature (carbon dioxide, helium, light water, heavy water, sodium) [fr

  20. 76 FR 74834 - Interim Staff Guidance on Aging Management Program for Steam Generators

    Science.gov (United States)

    2011-12-01

    ... for Steam Generators AGENCY: Nuclear Regulatory Commission. ACTION: Interim staff guidance; issuance... (LR-ISG), LR-ISG-2011-02, ``Aging Management Program for Steam Generators.'' This LR-ISG provides the...) document, NEI 97-06, ``Steam Generator Program Guidelines,'' (NRC's Agencywide Documents Access and...

  1. Feasibility and application on steam injector for next-generation reactor

    International Nuclear Information System (INIS)

    Narabayashi, Tadashi; Ishiyama, Takenori; Miyano, Hiroshi; Nei, Hiromichi; Shioiri, Akio

    1991-01-01

    A feasibility study has been conducted on steam injector for a next generation reactor. The steam injector is a simple, compact passive device for water injection, such as Passive Core Injection System (PCIS) of Passive Containment Cooling System (PCCS), because of easy start-up without an AC power. An analysis model for a steam injector characteristics has been developed, and investigated with a visualized fundamental test for a two-stage Steam Injector System (SIS) for PCIS and a one-stage low pressure SIS for PCCS. The test results showed good agreement with the analysis results. The analysis and the test results showed the SIS could work over a very wide range of the steam pressure, and is applicable for PCIS or PCCS in the next generation reactors. (author)

  2. Steam-generator replacement sets new marks

    International Nuclear Information System (INIS)

    Beck, R.L.

    1995-01-01

    This article describes how, in one of the most successful steam-generator replacement experiences at PWRs worldwide, the V C Summer retrofit exceeded plant goals for critical-path duration, radiation, exposure, and radwaste generation. Intensive planning and teamwork, combined with the firm support of station management and the use of mockups to prepare the work crews for activity in a radiological environment, were key factors in the record performance achieved by South Carolina Electric and Gas Co (SCE and G) in replacing three steam generators at V C Summer nuclear station. The 97-day, two-hour breaker-to-breaker replacement outage -- including an eight-day delay for repair of leak in a small-bore seal-injection line of a reactor coolant pump (unrelated to the replacement activities) -- surpassed the project goal by over one day. Moreover, the outage was only 13 hours shy of the world record held by Virginia Power Co's North Anna Unit 1

  3. Steam generation at Rihand STPP Stage 1

    Energy Technology Data Exchange (ETDEWEB)

    1987-12-01

    The steam generation plant at Rihand in India has two 500 MW boilers. The boilers are of the balanced draught, single cell, radiant furnace type, and are controlled automatically. Cochran Thermax shell type auxillary steam boilers are used for preheating air to the main boilers and for heating fuel oil during storage and pumping. Electrostatic precipitators and ash handling plants are provided to keep dust and ash within limits. 2 figs.

  4. Acoustic noises of the BOR-60 reactor steam generators when simulating leaks with argon and steam

    International Nuclear Information System (INIS)

    Sokolov, V.M.; Golushko, V.V.; Afanas'ev, V.A.; Grebenkin, Yu.P.; Muralev, A.B.

    1985-01-01

    Background acoustic noises of stea generators in different operational regimes and noises of argon and steam small leads (about 0.1 g/s) are studied to determine the possibility of designing the acoustic system for leak detection in sodium-water steamgenerators. Investigations are carried out at the 30 MW micromodule steam generator being in operation at the BOR-60 reactor as well as at the 20 MW tank type steam generator. Immersed ransduceres made of lithium niobate 6 mm in-diameter and waveguide transducers made of a stainless steel in the form of rods 10 mm in-diameter and 500 mm long are used as acoustic monitors. It is shown that the leak noise is more wide-band than the background noise of the steam generator and both high and low frequencies appear in the spectrum. The use of monitors of different types results in similar conslusions inrelation to the character of background noises and leak signals (spectral density, signal to-noise ratio) in the ase of similar bandroidths of the transduceres. A conclusion is made that the change of operational regimes leads to changes of background noise level, which can be close to the reaction of

  5. Electric power generating plant having direct-coupled steam and compressed-air cycles

    Science.gov (United States)

    Drost, M.K.

    1981-01-07

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  6. Electric power generating plant having direct coupled steam and compressed air cycles

    Science.gov (United States)

    Drost, Monte K.

    1982-01-01

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  7. Development of steam generators for combustion of biofuels up to 10 t/h

    Energy Technology Data Exchange (ETDEWEB)

    Bentzin, H

    1985-01-01

    Combustion parameters are compared for raw brown coal, rice hulls and coconut shells as fuel in small steam generators. Combustion of native biofuel is seen as a power generation alternative in developing countries. Experiments were conducted on a 6.5 t/h moving grate steam generator with a firing grate surface of 7.2 m/sup 2/. Combustion results are shown in a table. Technological modifications carried out in adapting brown coal-fired steam generators to biofuels are also listed. A series of small steam generators for combustion of brown coal, biofuels including wood chips, as well as heating oil as back-up has been developed by the Karl-Marx-Stadt Dampfkesselbau Plant, GDR, with steam capacities ranging from 3.2 to 10 t/h. Technical specifications and diagrams of this series design (DGK-3, DGK-45, DWK 2S) are given. A larger steam generator with 20 t/h steam capacity for combustion of raw brown coal, bagasse, wood chips with heating oil and for rice hulls as support fuels is being developed by the Berlin Dampferzeugerbau Plant, GDR. 5 references.

  8. Optimum thermal sizing and operating conditions for once through steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Yi, Kunwoo; Ju, Kyongin; Im, Inyoung; Kim, Eunkee [KEPCO Engineering and Construction Company., Inc., Daejeon (Korea, Republic of)

    2014-10-15

    The steam generator is designed to be optimized so as to remove heat and to produce steam vapor. Because of its importance, theoretical and experimental researches have been performed on forced convection boiling heat transfer. The purpose of this study is to predict the thermal behavior and to perform optimum thermal sizing of once through steam generator. To estimate the tube thermal sizing and operating conditions of the steam generator, the analytical modeling is employed on the basis of the empirical correlation equations and theory. The optimized algorithm model, Non-dominated Sorting Genetic Algorithm (NSGA)-II, uses for this analysis. This research is focused on the design of in-vessel steam generator. An one dimensional analysis code is developed to evaluate previous researches and to optimize steam generator design parameters. The results of one-dimensional analysis need to be verified with experimental data. Goals of multi-objective optimization are to minimize tube length, pressure drop and tube number. Feedwater flow rate up to 115.425kg/s is selected so as to have margin of feedwater temperature 20 ..deg. C. For the design of 200MWth once through steam generator, it is evaluated that the tube length shall be over 12.0m for the number of tubes, 2500ea, and the length of the tube shall be over 8.0m for the number of tubes, 4500ea. The parallel coordinates chart can be provided to determine the optimal combination of number of tube, pressure drop, tube diameter and length.

  9. A performance analysis of integrated solid oxide fuel cell and heat recovery steam generator for IGFC system

    DEFF Research Database (Denmark)

    Rudra, Souman; Lee, Jinwook; Rosendahl, Lasse

    2010-01-01

    efficiencies can be achieved. The outputs from SOFC can be utilized by heat recovery steam generator (HRSG), which drives the steam turbine for electricity production. The SOFC stack model was developed using the process flow sheet simulator Aspen Plus, which is of the equilibrium type. Various ranges...... of syngas properties gathered from different literature were used for the simulation. The results indicate a trade-off efficiency and power with respect to a variety of SOFC inputs. The HRSG located after SOFC was included in the current simulation study with various operating parameters. This paper...... describes IGFC power plants, particularly the optimization of HRSG to improve the efficiency of the heat recovery from the SOFC exhaust gas and to maximize the power production in the steam cycle in the IGFC system. HRSG output from different pressure levels varies depending on the SOFC output. The steam...

  10. SGTR Project: Separate Effect Studies for Vertical Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Peyres, V.; Polo, J.; Herranz, L. E.

    2003-07-01

    The SGTR project has been carried out within the fifth EURATOM Framework Programme (Contract No FIKS-CT-1999-0007). Its main objective was to provide an experimental database and to develop and/or verify models to support definition of accident management measures in the hypothetical case of a Steam Generator tube Rupture (SGTR) sequence. The project addressed both vertical and horizontal steam generator designs. This report summarises the main results obtained in the intermediate scale experimentation that addressed Western type steam generators. The specific goal of this test programme was to investigate aerosol retention in the break stage of the secondary side of a water-empty steam generator. The test matrix consisted of 12 tests that explored the influence of variables such as break type and orientation and inlet gas flow rate. This work was performed in the PECA facility of the Laboratory for Analysis of Safety Systems (LASS). Aerosol retention at the break stage of a dry steam generator was observed to be low and non-uniform. Neither break type nor orientation affected results significantly whenever gas flowrates exceeded about 100 kg/h. However, deposition patterns guillotine breaks and fish mouth ones showed remarkable differences. For flowrates above 100 kg/hm the higher the gas flow velocity, the lower the total mass depleted on tube bundle surfaces; however, at lower flowrates this trend was not maintained. An attempt to measure gas injection velocity at the break exit by Particle Image Velocity (PIV) was done but data were highly uncertain. (Author) 2 refs.

  11. Maintenance and plugging technology for CANDU steam generator tubing

    International Nuclear Information System (INIS)

    Prince, J.; Nicholson, A.; Hare, J.; McGoey, L.; Stafford, T.; Gowthorpe, P.

    2006-01-01

    In order to keep aging steam generators in service and to successfully manage the life of these critical components, the capability must exist to perform tube plugging and other complex maintenance activities in-situ. In the early days of CANDU steam generator operation, the only option was to perform these activities manually, which had inherent safety and quality risks. The challenge was to be able to perform these activities remotely thus eliminating some of the confined space and radiological exposure risks. The additional challenge was to develop equipment and techniques which would result in significantly improved quality, particularly for the completed plug welds which would be returned to service. Over the past fifteen years, this technology has matured and has produced remarkable results in field application. Some 14000 tube plugs have been successfully installed to date using automated plugging techniques. This paper presents an overview of the development of techniques available to utilities for steam generator tube plugging as well as some highlights of other steam generator tube maintenance activities such as primary side tube removal and tube end damage repair. Aspects covered in the paper include plug and procedure development, automated equipment and manipulators for tool deployment, process controls and personnel requirements. Recently, the steam generator tube plugging performed by OPG has been incorporated into a formal quality program under the requirements of ASME NCA 4000. An overview of the quality program will be presented and details of some of the important aspects of the quality program will be discussed. (author)

  12. Development of data management system for steam generator inspection

    International Nuclear Information System (INIS)

    Jung, Yong Moo; Im, Chang Jae; Lee, Yoon Sang; Kang, Soon Joo; An, Jong Kwan

    1994-06-01

    The data communications environment for transferring Nuclear Power Plant Steam Generator Eddy Current testing data was investigated and after connecting LAN to Hinet-F network, the remote data transfer with the speed of 56 kbps was tested successfully. Data management system for Steam Generator Eddy current testing was also developed by using HP-UX, RMB (Rock Mountain Basic) 21 figs, 13 tabs, 5 refs. (Author)

  13. Development of data management system for steam generator inspection

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Yong Moo; Im, Chang Jae; Lee, Yoon Sang; Kang, Soon Joo; An, Jong Kwan [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1994-06-01

    The data communications environment for transferring Nuclear Power Plant Steam Generator Eddy Current testing data was investigated and after connecting LAN to Hinet-F network, the remote data transfer with the speed of 56 kbps was tested successfully. Data management system for Steam Generator Eddy current testing was also developed by using HP-UX, RMB (Rock Mountain Basic) 21 figs, 13 tabs, 5 refs. (Author).

  14. Composite electric generator equipped with steam generator for heating reactor coolant

    International Nuclear Information System (INIS)

    Watabe, Masaharu; Soman, Yoshindo; Kawanishi, Kohei; Ota, Masato.

    1997-01-01

    The present invention concerns a composite electric generator having coolants, as a heating source, of a PWR type reactor or a thermonuclear reactor. An electric generator driving gas turbine is disposed, and a superheater using a high temperature exhaust gas of the gas turbine as a heating source is disposed, and main steams are superheated by the superheater to elevate the temperature at the inlet of the turbine. This can increase the electric generation capacity as well as increase the electric generation efficiency. In addition, since the humidity in the vicinity of the exit of the steam turbine is reduced, occurrence of loss and erosion can be suppressed. When cooling water of the thermonuclear reactor is used, the electric power generated by the electric generator driven by the gas turbine can be used upon start of the thermonuclear reactor, and it is not necessary to dispose a large scaled special power source in the vicinity, which is efficient. (N.H.)

  15. Reliability of eddy current examination of steam generator tubes

    International Nuclear Information System (INIS)

    Birks, A.S.; Ferris, R.H.; Doctor, P.G.; Clark, R.A.; Spanner, G.E.

    1985-04-01

    A unique study of nondestructive examination reliability is underway at the Pacific Northwest Laboratory under US Nuclear Regulatory Commission sponsorship. Project participants include the Electric Power Research Institute and consortiums from France, Italy, and Japan. This study group has conducted a series of NDE examinations of tubes from a retired-from-service steam generator, using commercially available multifrequency eddy current equipment and ASME procedures. The examination results have been analyzed to identify factors contributing to variations in NDE inspection findings. The reliability of these examinations will then be validated by destructive analyses of the steam generator tubes. The program is expected to contribute to development of a model for steam generator inservice inspection sampling plans and inspection periods, as well as to improved regulatory guidelines for tube plugging

  16. Estimating probable flaw distributions in PWR steam generator tubes

    International Nuclear Information System (INIS)

    Gorman, J.A.; Turner, A.P.L.

    1997-01-01

    This paper describes methods for estimating the number and size distributions of flaws of various types in PWR steam generator tubes. These estimates are needed when calculating the probable primary to secondary leakage through steam generator tubes under postulated accidents such as severe core accidents and steam line breaks. The paper describes methods for two types of predictions: (1) the numbers of tubes with detectable flaws of various types as a function of time, and (2) the distributions in size of these flaws. Results are provided for hypothetical severely affected, moderately affected and lightly affected units. Discussion is provided regarding uncertainties and assumptions in the data and analyses

  17. Probabilistic methodology for assessing steam generator tube inspection - Phase II: CANTIA - a probabilistic method for assessing steam generator tube inspections

    International Nuclear Information System (INIS)

    Harris, J.E.; Gorman, J.A.; Turner, A.P.L.

    1997-03-01

    The objectives of this project were to develop a computer-based method for probabilistic assessment of inspection strategies for steam generator tubes, and to document the source code and to provide a user's manual for it. The program CANTIA was created to fulfill this objective, and the documentation and verification of the code is provided in this volume. The user's manual for CANTIA is provided as a separate report. CANTIA uses Monte Carlo techniques to determine approximate probabilities of steam generator tube failures under accident conditions and primary-to-secondary leak rates under normal and accident conditions at future points in time. The program also determines approximate future flaw distributions and non-destructive examination results from the input data. The probabilities of failure and leak rates and the future flaw distributions can be influenced by performing inspections of the steam generator tubes at some future points in time, and removing defective tubes from the population. The effect of different inspection and maintenance strategies can therefore be determined as a direct effect on the probability of tube failure and primary-to-secondary leak rate

  18. Single Tube Rupture at Cold Side of Steam Generator Simulation Test Report Using the ATLAS

    International Nuclear Information System (INIS)

    Kang, Kyoung Ho; Park, Hyun Sik; Cho, Seok

    2010-12-01

    In this study, a postulated SGTR event of the APR1400 was experimentally investigated with the ATLAS. In order to simulate a double-ended rupture of a single U-tube in the APR1400, the SGTR-CL-01 test was performed with the ATLAS. The main objectives of this test were not only to provide a physical insight into the system response of the APR1400 during the SGTR but also to produce integral effect experimental data to validate the safety analysis code. In the present report, major thermal-hydraulic phenomena such as the system pressures, the collapsed water levels, and the break flow rate were presented and discussed. Following the reactor trip induced by high steam generator level (HSGL) signal, the primary system pressure decreased and the secondary system pressure increased until the MSSVs was opened. The MSSVs repeated on and off status depending on the secondary system pressure during the whole test period. Due to the break flow, the collapsed water level of the affected steam generator showed milder decrease than that of the intact steam generator. This integral effect test data will be used to evaluate the prediction capability of existing safety analysis codes of the MARS and the RELAP5 as well as the SPACE code. Furthermore, this data can be utilized to identify any code deficiency for a SGTR simulation, especially for DVI-adapted plants

  19. The residual stress evaluation for expansion process of steam generator tubes

    International Nuclear Information System (INIS)

    King, C.-S.; Lee, S.-C.; Shim, D.-N.

    2004-01-01

    The reliability of a nuclear power plant is affected by the reliability of steam generator tube and the reliability of steam generator tube is affected by stress corrosion cracking(SCC). Many steam generator tubes were experiencing stress corrosion cracking and stress corrosion cracking is affected material characteristics, corrosive environments and added stresses. The added stresses have the manufacturing stresses and operating stresses, the manufacturing stresses include the residual stresses generating in the tube manufacture and tube expanding procedure. We will investigate for influence which affected to residual stresses with tube plastic deformation method and measurement region. (author)

  20. Results of the secondary side chemical cleaning of the steam generators

    International Nuclear Information System (INIS)

    Doma, A.; Patek, G.

    2001-01-01

    A significant amount of deposit has developed on the secondary side of the heat transfer tubes of the steam generators (SG) of the Paks Nuclear Power Plant units in course of the years. More than 99.5% of the deposit is made up of magnetite (Fe 3 O 4 ) generated in the secondary circuit of the power plant. Those deposits lead to the decrease of the heat transfer. Even more important is its role from the point of view of operational reliability of the steam generators, leak tightness between the primary and secondary sides. The first series of cleaning took place following 8-9 years of operation of the units. Following the first cleaning cycle the transport of the corrosion products into the steam generators did not change, and thus obviously new cleaning was required. Periodical cleaning of the steam generators shall be assured. (R.P.)

  1. Design and Activation of a LOX/GH Chemical Steam Generator

    Science.gov (United States)

    Saunders, G. P.; Mulkey, C. A.; Taylor, S. A.

    2009-01-01

    The purpose of this paper is to give a detailed description of the design and activation of the LOX/GH fueled chemical steam generator installed in Cell 2 of the E3 test facility at Stennis Space Center, MS (SSC). The steam generator uses a liquid oxygen oxidizer with gaseous hydrogen fuel. The combustion products are then quenched with water to create steam at pressures from 150 to 450 psig at temperatures from 350 to 750 deg F (from saturation to piping temperature limits).

  2. Planning of the steam generators for nuclear applications using optimization techniques

    International Nuclear Information System (INIS)

    Sakai, M.; Silvares, O.M.

    1978-01-01

    Procedure for the maximization of the net power of a nuclear power plant through the application of the optimal control theory of dynamic systems is presented. The problem is formulated in the steam generator which links the primary and the secondary cycle. The solution of the steam generator, optimization problem is obtained simultaneously with the heat balance in both primary and secondary cycle, through an iterative process. By this way the optimal parameters are obtained for the steam generator, the vapor and the cooling gas cycle [pt

  3. Prediction of localized flow velocities and turbulence in a PWR steam generator: Final report

    International Nuclear Information System (INIS)

    Stuhmiller, J.H.

    1988-05-01

    The Steam Generator Project Office (SGPO) of the Steam Generator Owners Group and Electric Power Research Institute has developed a methodology for prediction of steam generator tube buffeting and associated material wear. Turbulent buffeting of steam generator tubes causes low amplitude vibratory response which results in fretting wear at support locations. Concerns raised at the Zion Nuclear Power Plant regarding the useful life of their steam generators prompted this study, in which the SGPO methodology is applied to analysis of the Westinghouse Model 51 steam generator. The specific intent of this project was to calculate turbulent buffeting forces within the tube bank of an operating Model 51 steam generator as a first step in the overall SGPO tube vibration and wear prediction strategy. Attention is focused on flow in the vicinity of anti-vibration bars (U-bend region) and on the flow that leaves the downcomer to impact against peripheral tubes. Other projects utilized the buffeting forces calculated here to determine tube vibratory response, tube-support plate impact statistics, and material wear rates. Besides successfully calculating hydraulic buffeting loads within the tube bank, the present project has enhanced the SGPO methodology and has identified hitherto unnoticed flow phenomena that occur in the steam generator. Experiments have also been carried out to validate numerical computations of the steam generator flow field

  4. Evaluation of materials' corrosion and chemistry issues for advanced gas cooled reactor steam generators using full scale plant simulations

    International Nuclear Information System (INIS)

    Woolsey, I.S.; Rudge, A.J.; Vincent, D.J.

    1998-01-01

    Advanced Gas Cooled Reactors (AGRS) employ once-through steam Generators of unique design to provide steam at approximately 530 degrees C and 155 bar to steam turbines of similar design to those of fossil plants. The steam generators are highly compact, and have either a serpentine or helical tube geometry. The tubes are heated on the outside by hot C0 2 gas, and steam is generated on the inside of the tubes. Each individual steam generator tube consists of a carbon steel feed and primary economiser section, a 9%Cr steel secondary economiser, evaporator and primary superheater, and a Type 316L austenitic stainless steel secondary superheater, all within a single tube pass. The multi-material nature of the individual tube passes, the need to maintain specific thermohydraulic conditions within the different material sections, and the difficulties of steam generator inspection and repair, have required extensive corrosion-chemistry test programmes to ensure waterside corrosion does not present a challenge to their integrity. A major part of these programmes has been the use of a full scale steam generator test facility capable of simulating all aspects of the waterside conditions which exist in the plant. This facility has been used to address a wide variety of possible plant drainage/degradation processes. These include; single- and two-phase flow accelerated corrosion of carbon steel, superheat margins requirements and the stress-corrosion behaviour of the austenitic superheaters, on-load corrosion of the evaporator materials, and iron transport and oxide deposition behaviour. The paper outlines a number of these, and indicates how they have been of value in helping to maintain reliable operation of the plant. (author)

  5. A Study on the Profile Change Measurement of Steam Generator Tubes with Tube Expansion Methods

    International Nuclear Information System (INIS)

    Kim, Young Kyu; Song Myung Ho; Choi, Myung Sik

    2011-01-01

    Steam generator tubes for nuclear power plants contain the local shape transitions on their inner or outer surface such as dent, bulge, over-expansion, eccentricity, deflection, and so on by the application of physical force during the tube manufacturing and steam generator assembling and by the sludge (that is, corrosion products) produced during the plant operation. The structural integrity of tubes will be degraded by generating the corrosive crack at that location. The profilometry using the traditional bobbin probes which are currently applied for measuring the profile change of tubes gives us basic information such as axial locations and average magnitudes of deformations. However, the three-dimensional quantitative evaluation on circumferential locations, distributional angle, and size of deformations will have to be conducted to understand the effects of residual stresses increased by local deformations on corrosive cracking of tubes. Steam generator tubes of Korean standard nuclear power plants expanded within their tube-sheets by the explosive expansion method and suffered from corrosive cracks in the early stage of power operation. Thus, local deformations of steam generator tubes at the top of tube-sheet were measured with an advanced rotating probe and a laser profiling system for the two cases where the tubes expanded by the explosive expansion method and hydraulic expansion. Also, the trends of eccentricity, deflection, and over-expansion of tubes were evaluated. The advanced eddy current profilometry was confirmed to provide accurate information of local deformations compared with laser profilometry

  6. Evaluation of a sodium-water reaction event caused by steam generator tubes break in the prototype generation IV sodium-cooled fast reactor

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Sang June; Ha, Kwi Seok; Chang, Won Pyo; Kang, Seok Hun; Lee, Kwi Lim; Choi, Chi Woong; Lee, Seung Won; Yoo, Jin; Jeong, Jae Ho; Jeong, Tae Kyeong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-08-15

    The prototype generation IV sodium-cooled fast reactor (PGSFR) has been developed by the Korea Atomic Energy Research Institute. This reactor uses sodium as a reactor coolant to transfer the core heat energy to the turbine. Sodium has chemical characteristics that allow it to violently react with materials such as a water or steam. When a sodium–water reaction (SWR) occurs due to leakage or breakage of steam generator tubes, high-pressure waves and corrosive reaction products are produced, which threaten the structural integrity of the components of the intermediate heat-transfer system (IHTS) and the safety of the primary heat-transfer system (PHTS). In the PGSFR, SWR events are included in the design-basis event. This event should be analyzed from the viewpoint of the integrities of the IHTS and fuel rods. To evaluate the integrity of the IHTS based on the consequences of the SWR, the behaviors of the generated high-pressure waves are analyzed at the major positions of a failed IHTS loop using a sodium–water advanced analysis method-II code. The integrity of the fuel rods must be consistently maintained below the safety acceptance criteria to avoid the consequences of the SWR. The integrity of the PHTS is evaluated using the multidimensional analysis of reactor safety-liquid metal reactor code to model the whole plant.

  7. Evaluation of a Sodium–Water Reaction Event Caused by Steam Generator Tubes Break in the Prototype Generation IV Sodium-cooled Fast Reactor

    Directory of Open Access Journals (Sweden)

    Sang June Ahn

    2016-08-01

    Full Text Available The prototype generation IV sodium-cooled fast reactor (PGSFR has been developed by the Korea Atomic Energy Research Institute. This reactor uses sodium as a reactor coolant to transfer the core heat energy to the turbine. Sodium has chemical characteristics that allow it to violently react with materials such as a water or steam. When a sodium–water reaction (SWR occurs due to leakage or breakage of steam generator tubes, high-pressure waves and corrosive reaction products are produced, which threaten the structural integrity of the components of the intermediate heat-transfer system (IHTS and the safety of the primary heat-transfer system (PHTS. In the PGSFR, SWR events are included in the design-basis event. This event should be analyzed from the viewpoint of the integrities of the IHTS and fuel rods. To evaluate the integrity of the IHTS based on the consequences of the SWR, the behaviors of the generated high-pressure waves are analyzed at the major positions of a failed IHTS loop using a sodium–water advanced analysis method-II code. The integrity of the fuel rods must be consistently maintained below the safety acceptance criteria to avoid the consequences of the SWR. The integrity of the PHTS is evaluated using the multidimensional analysis of reactor safety-liquid metal reactor code to model the whole plant.

  8. A model predictive controller for the water level of nuclear steam generators

    International Nuclear Information System (INIS)

    Na, Man Gyun

    2001-01-01

    In this work, the model predictive control method was applied to a linear model and a nonlinear model of steam generators. The parameters of a linear model for steam generators are very different according to the power levels. The model predictive controller was designed for the linear steam generator model at a fixed power level. The proposed controller designed at the fixed power level showed good performance for any other power levels by changing only the input-weighting factor. As the input-weighting factor usually increases, its relative stability does so. The stem generator has some nonlinear characteristics. Therefore, the proposed algorithm has been implemented for a nonlinear model of the nuclear steam generator to verify its real performance and also, showed good performance. (author)

  9. Acoustic detection for water/steam leak from a tube of LMFBR steam generator

    International Nuclear Information System (INIS)

    Sonoda, Masataka; Shindo, Yoshihisa

    1989-01-01

    Acoustic leak detector is useful for detecting more quickly intermediate leak than the existing hydrogen detector and is available for identification of leak location on the accident of water/steam leak from a tube of LMFBR steam generator. This paper presents the overview of HALD (High frequency Acoustics Leak Detection) system, which is more sensitive for leak detection and lower cost of equipment for identification of leak location than a low frequency type detector. (author)

  10. Steam as turbine blade coolant: Experimental data generation

    Energy Technology Data Exchange (ETDEWEB)

    Wilmsen, B.; Engeda, A.; Lloyd, J.R. [Michigan State Univ., East Lansing, MI (United States)

    1995-10-01

    Steam as a coolant is a possible option to cool blades in high temperature gas turbines. However, to quantify steam as a coolant, there exists practically no experimental data. This work deals with an attempt to generate such data and with the design of an experimental setup used for the purpose. Initially, in order to guide the direction of experiments, a preliminary theoretical and empirical prediction of the expected experimental data is performed and is presented here. This initial analysis also compares the coolant properties of steam and air.

  11. A fault detection and diagnosis in a PWR steam generator

    International Nuclear Information System (INIS)

    Park, Seung Yub

    1991-01-01

    The purpose of this study is to develop a fault detection and diagnosis scheme that can monitor process fault and instrument fault of a steam generator. The suggested scheme consists of a Kalman filter and two bias estimators. Method of detecting process and instrument fault in a steam generator uses the mean test on the residual sequence of Kalman filter, designed for the unfailed system, to make a fault decision. Once a fault is detected, two bias estimators are driven to estimate the fault and to discriminate process fault and instrument fault. In case of process fault, the fault diagnosis of outlet temperature, feed-water heater and main steam control valve is considered. In instrument fault, the fault diagnosis of steam generator's three instruments is considered. Computer simulation tests show that on-line prompt fault detection and diagnosis can be performed very successfully.(Author)

  12. Define optimal conditions for steam generator tube integrity and an extended steam generator service life

    International Nuclear Information System (INIS)

    Lu, Y.C.

    2007-01-01

    Steam generator (SG) tubing materials are susceptible to corrosion degradation in certain electrochemical corrosion potential regions in the presence of some aggressive ions. Because of the hideout of impurities, the local chemistry conditions in areas under sludge and inside SG crevices may be very aggressive with high concentrations of chlorides and other impurities. These areas are the locations where SG tubing materials are susceptible to degradation such as pitting, crevice corrosion, intergranular attack (IGA) and stress corrosion cracking (SCC). The corrosion susceptibility of each SG alloy is different and is a function of the electrochemical corrosion potential (ECP) and chemical environment. Electrochemical corrosion behaviors of major SG tube alloys were studied under some plausible aggressive crevice chemistry conditions. The possible hazardous conditions leading to SG tube degradation and the conditions, which can minimize SG tube degradation have been determined. Optimal operating conditions in the form of a 'Recommended ECP/pH zone' for minimizing corrosion degradation have been defined for all major SG tube materials, including Alloys 600, 800, 690 and 400, under CANDU SG operating and startup conditions. SCC tests and accelerated corrosion tests were carried out to verify and revise the recommended ECP/pH zones. This information is being incorporated into ChemAND, a system health monitor for plant chemistry management developed by AECL, which alloys utilities to evaluate the status of the SG alloys and to minimize SG material degradation by appropriate SG water chemistry management. (author)

  13. Steam generator design for solar towers using solar salt as heat transfer fluid

    Science.gov (United States)

    González-Gómez, Pedro Ángel; Petrakopoulou, Fontina; Briongos, Javier Villa; Santana, Domingo

    2017-06-01

    Since the operation of a concentrating solar power plant depends on the intermittent character of solar energy, the steam generator is subject to daily start-ups, stops and load variations. Faster start-up and load changes increase the plant flexibility and the daily energy production. However, it involves high thermal stresses on thick-walled components. Continuous operational conditions may eventually lead to a material failure. For these reasons, it is important to evaluate the transient behavior of the proposed designs in order to assure the reliability. The aim of this work is to analyze different steam generator designs for solar power tower plants using molten salt as heat transfer fluid. A conceptual steam generator design is proposed and associated heat transfer areas and steam drum size are calculated. Then, dynamic models for the main parts of the steam generator are developed to represent its transient performance. A temperature change rate that ensures safe hot start-up conditions is studied for the molten salt. The thermal stress evolution on the steam drum is calculated as key component of the steam generator.

  14. PWR steam generator chemical cleaning. Phase I: Final report, Volume I

    International Nuclear Information System (INIS)

    1978-07-01

    Two chemical cleaning solvent systems and two application methods were developed to remove the sludge in nuclear steam generators and to remove the corrosion products in the annuli between the steam generator tubes and the support plates. Laboratory testing plus subsequent pilot testing has demonstrated that, in a reasonable length of time, both solvents are capable of dissolving significant amounts of sludge, and of dissolving tightly packed magnetite in tube/support plate crevices. Further, tests have demonstrated that surface losses of the materials of construction in steam generators can be controlled to acceptable limits for the duration of the required cleaning period. Areas requiring further study and test have been identified, and a preliminary procedure for chemical cleaning nuclear steam generators has been chosen subject to quantification based on additional tests prior to actual in-plant demonstration

  15. AGE RELATED DEGRADATION OF STEAM GENERATOR INTERNALS BASED ON INDUSTRY RESPONSES TO GENERIC LETTER 97-06

    International Nuclear Information System (INIS)

    SUBUDHI, M.; SULLIVAN, JR. E.J.

    2002-01-01

    THIS PAPER PRESENTS THE RESULTS OF AN AGING ASSESSMENT OF THE NUCLEAR POWER INDUSTRY RESPONSES TO NRC GENERIC LETTER 97-06 ON THE DEGRADATION OF STEAM GENERATOR INTERNALS EXPERIENCED AT ELECTRICITE DE FRANCE (EDF) PLANTS IN FRANCE AND AT A UNITED STATES PRESSURIZED WATER REACTOR (PWR). WESTINGHOUSE (W), COMBUSTION ENGINEERING (CE), AND BABCOCK AND WILCOX (BW) STEAM GENERATOR MODELS, CURRENTLY IN SERVICE AT U.S. NUCLEAR POWER PLANTS, POTENTIALLY COULD EXPERIENCE DEGRADATION SIMILAR TO THATFOUND AT EDF PLANTS AND THE U.S. PLANT. THE STEAM GENERATORS IN MANY OF THE U.S. PWRS HAVE BEEN REPLACED WITH STEAM GENERATORS WITH STEAM GENERATORS WITH IMPROVED DESIGNS AND MATERIALS. THESE REPLACEMENT STEAM GENERATORS HAVE BEEN MANUFACTURED IN THE U.S. AND ABROAD. DURING THIS ASSESSMENT, EACH OF THE THREE OWNERS GROUPS (W,CE, AND BW) IDENTIFIED FOR ITS STEAM GENERATOR, MODELS ALL THE POTENTIAL INTERNAL COMPONENTS THAT ARE VULNERABLE TO DEGRADATION WHILE IN SERVICE. EACH OWNERS GROUPDEVELOPED INSPEC TION AND MONITORING GUIDANCE AND RECOMMENDATIONS FOR ITS PARTICULAR STEAM GENERATOR MODELS. THE NUCLEAR ENERGY INSTITUTE INCORPORATED IN NEI 97-06 STEAM GENERATOR PROGRAM GUIDELINES, A REQUIREMENT TO MONITOR SECONDARY SIDE STEAM GENERATOR COMPONENTS IF THEIR FAILURE COULD PREVENT THE STEAM GENERATOR FROM FULFILLING ITS INTENDED SAFETY-RELATED FUNCTION. LICENSEES INDICATED THAT THEY IMPLEMENTED OR PLANNED TO IMPLEMENT, AS APPROPRIATE FOR THEIR STEAM GENERATORS, THEIR OWNERS GROUPRECOMMENDATIONS TO ADDRESS THE LONG-TERM EFFECTS OF THE POTENTIAL DEGRADATION MECHANISMS ASSOCIATED WITH THE STEAM GENERATOR INTERNALS

  16. Commercially Available Activated Carbon Fiber Felt Enables Efficient Solar Steam Generation.

    Science.gov (United States)

    Li, Haoran; He, Yurong; Hu, Yanwei; Wang, Xinzhi

    2018-03-21

    Sun-driven steam generation is now possible and has the potential to help meet future energy needs. Current technologies often use solar condensers to increase solar irradiance. More recently, a technology for solar steam generation that uses heated surface water and low optical concentration is reported. In this work, a commercially available activated carbon fiber felt is used to generate steam efficiently under one sun illumination. The evaporation rate and solar conversion efficiency reach 1.22 kg m -2 h -1 and 79.4%, respectively. The local temperature of the evaporator with a floating activated carbon fiber felt reaches 48 °C. Apart from the high absorptivity (about 94%) of the material, the evaporation performance is enhanced thanks to the well-developed pores for improved water supply and steam escape and the low thermal conductivity, which enables reduced bulk water temperature increase. This study helps to find a promising material for solar steam generation using a water evaporator that can be produced economically (∼6 $/m 2 ) with long-term stability.

  17. Heat exchanging tube behaviour in steam generators of pressurized water reactors

    International Nuclear Information System (INIS)

    Pastor, D.; Oertel, K.

    1979-01-01

    Based on a comprehensive failure statistics, materials corrosion chemistry and thermohydraulics problems of the tubings of steam generators are considered. A historical review of failures in the tubings of steam generators in pressurized water reactors reflects the often successless measures by designers, manufacturers and operating organizations for preventing failures, especially with regard to materials selection and water regime. It is stated that laboratory tests could not give sufficient information about safe and stable operation of nuclear steam generators unless real constructive, hydrodynamic, thermodynamical and chemical conditions of operation had been taken into account. (author)

  18. Flow-induced vibration in LMFBR steam generators: a state-of-the-art review

    International Nuclear Information System (INIS)

    Shin, Y.S.; Wambsganss, M.W.

    1975-05-01

    This state-of-the-art review identifies and discusses existing methods of flow-induced vibration analysis applicable to steam generators, their limitations, and base-technology needs. Also included are discussions of five different LMFBR steam-generator configurations and important design considerations, failure experiences, possible flow-induced excitation mechanisms, vibration testing, and available methods of vibration analysis. The objectives are to aid LMFBR steam-generator designers in making the best possible evaluation of potential vibration in steam-generator internals, and to provide the basis for development of design guidelines to avoid detrimental flow-induced vibration

  19. Leak suppression at steam generator man-, hand-, and eyeholes

    International Nuclear Information System (INIS)

    Sylvain, C.; Sutz, P.; Gemma, A.

    1988-01-01

    Plant unavailability associated with primary and secondary holes is approximately the same as that caused by steam generator tube defects, i.e., 0.5%. Problems encountered with steam generator man-, hand-, and eyeholes during plant operation have led Electricite de France (EdF) and Framatome to improve hole seal design and to develop robots for closing and cleaning them. The data base available in France in this field on some 150 steam generators in 900- and 1300-MW(electric) pressurized water reactors (the equivalent of 300 reactor-yr of operation) has been the base of the developments described in this paper. Incidents occurring in operation primarily concern had-and inspection holes located on the steam generator's secondary side. They include four kinds: (1) leakage detected in operation, requiring forced outages, (2) leakage detected during plant restart after a scheduled shutdown and resulting in a restart delay, (3) pitting of seal mating surfaces, not inducing any leakage but jeopardizing subsequent compliance and requiring difficult and costly repairs, and (4) seizing of screws or bolts. New primary and secondary hole stud tightening and maintenance machines help to improve the efficiency of the in-service closing operations. They provide savings of up to 80% on labor, duration of operations, and exposure

  20. Design of jet manipulator for sludge lancing for steam generators

    International Nuclear Information System (INIS)

    Kumar, Kundan; Nathani, D.K.; Kayal, J.N.; Rupani, B.B.

    2006-01-01

    The sludge accumulation in secondary side of mushroom type steam generators of Indian Pressurised Heavy Water Reactors (PHWRs) may lead to loss of thermal efficiency and corrosion. Sludge removal is required to minimise such effects for safe and enhanced operating life of the steam generators. A sludge lancing system has been developed for sludge removal from the secondary side of the steam generators. Jet Manipulator is one of the various modules of the sludge lancing system. The JM consists of three modules namely walker, elevator and nozzle heads. Each module is designed to pass through hand hole, having 180 mm diameter and 100 mm wide gap between steam generator shell and shroud. These three modules are connected to each other by quick connecting type joints and are having their specific functions. The walker crawls by step of single pitch of the tube along the central no-tube lane of the steam generator by taking lateral supports on the nearest tubes. The elevator is capable of lifting the nozzle head to a suitable height required for lancing operation of entire tube sheet of the steam generator. The nozzle head directs the multiple jets along the narrow inter tube lanes having 3 mm width, on both sides of the central no-tube lane. The nozzle can be set to move at different elevations such that the multiple jets will graze along the narrow tube lane to create the sludge lancing action. The provision exists for movement of JM in both directions, i.e. forward and reverse. This paper highlights the objective, design and development, selection of nozzles, qualification and performance evaluation of JM. The manipulator is remotely operable by compressed air in the forward and reverse direction in the central no-tube lane to position the nozzle head in the horizontal direction. (author)

  1. Pressure drop-flow rate curves for single-phase steam in Combustion Engineering type steam generator U-tubes during severe accidents

    Energy Technology Data Exchange (ETDEWEB)

    Fynan, Douglas A.; Ahn, Kwang-Il, E-mail: kiahn@kaeri.re.kr

    2016-12-15

    Highlights: • Pressure drop-flow rate curves for superheated steam in U-tubes were generated. • Forward flow of hot steam is favored in the longer and taller U-tubes. • Reverse flow of cold steam is favored in short U-tubes. • Steam generator U-tube bundle geometry and tube diameter are important. • Need for correlation development for natural convention heat transfer coefficient. - Abstract: Characteristic pressure drop-flow rate curves are generated for all row numbers of the OPR1000 steam generators (SGs), representative of Combustion Engineering (CE) type SGs featuring square bend U-tubes. The pressure drop-flow rate curves are applicable to severe accident natural circulations of single-phase superheated steam during high pressure station blackout sequences with failed auxiliary feedwater and dry secondary side which are closely related to the thermally induced steam generator tube rupture event. The pressure drop-flow rate curves which determine the recirculation rate through the SG tubes are dependent on the tube bundle geometry and hydraulic diameter of the tubes. The larger CE type SGs have greater variation of tube length and height as a function of row number with forward flow of steam favored in the longer and taller high row number tubes and reverse flow favored in the short low row number tubes. Friction loss, natural convection heat transfer coefficients, and temperature differentials from the primary to secondary side are dominant parameters affecting the recirculation rate. The need for correlation development for natural convection heat transfer coefficients for external flow over tube bundles currently not modeled in system codes is discussed.

  2. Replacement of steam generators at arkansas nuclear one, unit-2 (ano-2)

    International Nuclear Information System (INIS)

    Wilson, R.M.; Buford, A.

    2001-01-01

    The Arkansas Nuclear One, Unit-2 steam generators, originally supplied by Combustion Engineering, began commercial operation in 1980 producing a gross electrical output of 958 MW. After several years of successful operation, the owner decided that the tube degradation rates of the original steam generators were too high for the plant to meet the performance requirements for the full 40-year license period. The contract to supply replacement steam generators (RSGs) was awarded to Westinghouse Electric Company in 1996. Installation of these RSGs took place in the last months of 2000. This paper compares the design features of the original and re-placement steam generators with emphasis on design and reliability enhancements achieved. (author)

  3. Forced circulation type steam generator simulation code: HT4

    International Nuclear Information System (INIS)

    Okamoto, Masaharu; Tadokoro, Yoshihiro

    1982-08-01

    The purpose of this code is a understanding of dynamic characteristics of the steam generator, which is a component of High-temperature Heat Transfer Components Test Unit. This unit is a number 4th test section of Helium Engineering Demonstration Loop (HENDEL). Features of this report are as follows, modeling of the steam generator, a basic relationship for the continuity equation, numerical analysis techniques of a non-linear simultaneous equation and computer graphics output techniques. Forced circulation type steam generator with strait tubes and horizontal cut baffles, applied in this code, have be designed at the Over All System Design of the VHTRex. The code is for use with JAERI's digital computer FACOM M200. About 1.5 sec required for each time step reiteration, then about 40 sec cpu time required for a standard problem. (author)

  4. Design and operating experiences with 50MW steam generator

    International Nuclear Information System (INIS)

    Kawara, M.; Yamaki, H.; Kanamori, A.; Tanaka, K.; Takahashi, T.

    1975-01-01

    The main purpose of the 50 MW steam generator is to have experiences of manufacturing and operation with large scale steam generator including necessary research and development works which can be reflected on the design and fabrication of 'Monju' (Japan 300 MWe prototype LMFBR). The detailed design of the 50 MW steam, generator was begun on March, 1972 and succeeded in the demonstration of 72 hours continuous operation with full power on June, 1974. It has been successfully operated since then, the performances of which have been evaluated through various kinds of tests. In this paper, the following items are mainly discussed system design, thermal and hydraulic design, structure and fabrication and some experiences on testing operation including cleaning and sodium flushing of equipment, sodium level control system, the behavior of hydrogen detection system and general outlook of the performance. (author)

  5. Design and operating experiences with 50MW steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Kawara, M; Yamaki, H; Kanamori, A; Tanaka, K; Takahashi, T

    1975-07-01

    The main purpose of the 50 MW