Shrinkage Porosity Criterion and Its Application to A 5.5 Ton Steel Ingot

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Zhang C.

2016-06-01

Full Text Available In order to predict the distribution of shrinkage porosity in steel ingot efficiently and accurately, a criterion R√L and a method to obtain its threshold value were proposed. The criterion R√L was derived based on the solidification characteristics of steel ingot and pressure gradient in the mushy zone, in which the physical properties, the thermal parameters, the structure of the mushy zone and the secondary dendrite arm spacing were all taken into consideration. The threshold value of the criterion R√L was obtained with combination of numerical simulation of ingot solidification and total solidification shrinkage rate. Prediction of the shrinkage porosity in a 5.5 ton ingot of 2Cr13 steel with criterion R√L>0.21 m · °C1/2 · s−3/2 agreed well with the results of experimental sectioning. Based on this criterion, optimization of the ingot was carried out by decreasing the height-to-diameter ratio and increasing the taper, which successfully eliminated the centreline porosity and further proved the applicability of this criterion.

Numerical simulation of convection and inclusion distribution during solidification in a heavy steel ingot

International Nuclear Information System (INIS)

Lin, Rui; Shen, Houfa

2015-01-01

Inclusions content in the steel ingot is an important index for homogeneity, and it becomes more serious for heavy steel ingots which are used for major equipment. However, knowledge about the formation of inclusion in steel ingot is limited, and modeling of inclusion distribution is still challenging, so it is of great significance to research the behavior of inclusion. In this paper, fluid flow during solidification is numerically simulated based on the equilibrium equations of mass, momentum and energy, and then inclusion distribution is modeled according to the Lagrangian Stokes trajectory method. The Results show that the inclusion distribution in the steel ingot is influenced by the flow pattern which is affected by the solidification pattern. Therefore, inclusion distribution could be controlled by the solidification front with the optimization of heat transfer condition such as the hot top design of steel ingot for the high quality steel production. (paper)

Study on Fabrication of Ni-5 at.%W Tapes for Coated Conductors from Cylinder Ingots

DEFF Research Database (Denmark)

Ma, L.; Suo, H. L.; Yue, Zhao

2015-01-01

Ni-5 at.%W (Ni5W) tapes with a strong cube texture were fabricated using the RABiTS technique and by starting from cylindrical shaped ingots. In contrast to a conventional cuboid-shaped ingot, a cylinder shaped ingot has no anisotropy along the axial direction and the resulting tape will therefore...

Summary of performance of superconducting radio-frequency cavities built from CBMM niobium ingots

International Nuclear Information System (INIS)

Ciovati, Gianluigi; Dhakal, Pashupati; Kneisel, Peter; Myneni, Ganapati R.

2015-01-01

Several Nb ingots have been provided by CBMM to Jefferson Lab since 2004 as part of an R&D collaboration aimed at evaluating the performance of superconducting radio-frequency cavities built from ingots with different purity, as a results of different ingot production processes. Approximately 32 multi- and single-cell cavities with resonant frequency between ∼1.3-2.3 GHz were built, treated and tested at 2 K at Jefferson Lab between 2004 and 2014. The average peak surface field achieved in cavities made of RRR∼260 and RRR∼100-150 ingots was (119 ± 4) mT and (100 ± 8) mT, respectively. Higher quality factor values at 2.0 K have been measured in medium-purity, compared to higher purity material

Superconducting radio-frequency cavities made from medium and low-purity niobium ingots

Science.gov (United States)

Ciovati, Gianluigi; Dhakal, Pashupati; Myneni, Ganapati R.

2016-06-01

Superconducting radio-frequency cavities made of ingot niobium with residual resistivity ratio (RRR) greater than 250 have proven to have similar or better performance than fine-grain Nb cavities of the same purity, after standard processing. The high purity requirement contributes to the high cost of the material. As superconducting accelerators operating in continuous-wave typically require cavities to operate at moderate accelerating gradients, using lower purity material could be advantageous not only to reduce cost but also to achieve higher Q 0-values. In this contribution we present the results from cryogenic RF tests of 1.3-1.5 GHz single-cell cavities made of ingot Nb of medium (RRR = 100-150) and low (RRR = 60) purity from different suppliers. Cavities made of medium-purity ingots routinely achieved peak surface magnetic field values greater than 70 mT with an average Q 0-value of 2 × 1010 at 2 K after standard processing treatments. The performances of cavities made of low-purity ingots were affected by significant pitting of the surface after chemical etching.

Numerical Model for Solidification Zones Selection in the Large Ingots

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Wołczyński W.

2015-12-01

Full Text Available A vertical cut at the mid-depth of the 15-ton forging steel ingot has been performed by curtesy of the CELSA - Huta Ostrowiec plant. Some metallographic studies were able to reveal not only the chilled undersized grains under the ingot surface but columnar grains and large equiaxed grains as well. Additionally, the structural zone within which the competition between columnar and equiaxed structure formation was confirmed by metallography study, was also revealed. Therefore, it seemed justified to reproduce some of the observed structural zones by means of numerical calculation of the temperature field. The formation of the chilled grains zone is the result of unconstrained rapid solidification and was not subject of simulation. Contrary to the equiaxed structure formation, the columnar structure or columnar branched structure formation occurs under steep thermal gradient. Thus, the performed simulation is able to separate both discussed structural zones and indicate their localization along the ingot radius as well as their appearance in term of solidification time.

Modelling the void deformation and closure by hot forging of ingot castings

DEFF Research Database (Denmark)

Christiansen, Peter; Hattel, Jesper Henri; Kotas, Petr

2012-01-01

by mechanical deformation. The aim of this paper is to analyze numerically if and to what degree the voids areclosed by the forging. Using the commercial simulation software ABAQUS, both simplified model ingots and physically manufactured ingots containing prescribed void distributions are deformed and analyzed....... The analysis concernsboth the void density change and the location of the voids in the part after deformation. The latter can be important for the subsequent reliability of the parts, for instance regarding fatigue properties. The analysis incorporates the Gurson yield criterion for metals containing voids...... and focuses on how the voids deform depending on their size and distribution in the ingot as well ashow the forging forces are applied....

Production of a 304 stainless steel nuclear reactor forging from a very large electroslag refined ingot

International Nuclear Information System (INIS)

Watkins, E.J.; Tihansky, E.L.

1986-01-01

A four-loop, upper barrel flange forging for a nuclear reactor was produced from what the authors believe to be the largest 304H grade stainless steel electroslag refined (ESR) ingot ever refined. The ingot was refined in a 1524-mm-diameter, ingot withdrawal-type ESR furnace using a lime-bearing slag, low-frequency a-c power, and dry air protection. Five electrodes were remelted in order to produce the desired ingot weight. The ingot was subsequently forged in a five-step operation on a 6800-metric-ton press to produce the desired barrel flange configuration. Testing of the finished machined forging revealed excellent tensile ductility, excellent ultrasonic penetrability, and good chemical uniformity with no macrosegregation. Overall quality was judged to be superior to previously produced, conventionally melted forgings

Effects of the ingot phase transition on microstructure and magnetic properties of CeNdFeB melt-spun ribbons

Energy Technology Data Exchange (ETDEWEB)

Wang, Xuchao [Division of Functional Materials Research, Central Iron and Steel Research Institute, Beijing 100081, China (China); College of Sciences, Northeastern University, Shenyang 110819 (China); Zhu, Minggang, E-mail: mgzhu@126.com [Division of Functional Materials Research, Central Iron and Steel Research Institute, Beijing 100081, China (China); Li, Wei; Zheng, Liyun; Guo, Zhaohui; Du, Xiao [Division of Functional Materials Research, Central Iron and Steel Research Institute, Beijing 100081, China (China); Du, An [College of Sciences, Northeastern University, Shenyang 110819 (China)

2015-11-01

The paper studies the phase transition of ingot with the composition (Ce{sub 50}Nd{sub 50}){sub 30}Fe{sub bal}Co{sub 4}Ga{sub 0.2}B{sub 0.92} after the annealing treatment at 1050 °C. The melt-spun ribbons which is prepared by the two treatment status ingots. The phase structure and microstructure morphologies of the ingots and melt-spun ribbons were analysed and observed by XRD and SEM. It was found that the grain size of the ribbons is on the nanometer scale. The EDS results show that there are four different phases in the ingot: (CeNd){sub 2}Fe{sub 14}B, α-Fe, Ce-rich phase and Nd-rich phase. After the annealing treatment, α-Fe, Ce-rich phase, and Nd-rich phase were obviously reduced and the contents of the main phase was significantly increased in the annealed ingot compared with the unanneal treatment ingot. The VSM results show that there is a peak waist in the ribbon which is prepared by the untreated ingot. Because the ingot is uneven, the ribbons may have the secondary phase, the Hcj is 8394 Oe. But the demagnetization curves of the ribbons, which is prepared by the annealed ingot, is relatively smooth and without the soft magnetic phase and the Hcj is 12,528 Oe, which is higher than the unanneal treatment ingot. We can know that the ingot with fine organization is the key factors to preparing high-performance ribbons.

Superconducting radio-frequency cavities made from medium and low-purity niobium ingots

International Nuclear Information System (INIS)

Ciovati, Gianluigi; Dhakal, Pashupati; Myneni, Ganapati R

2016-01-01

Superconducting radio-frequency cavities made of ingot niobium with residual resistivity ratio (RRR) greater than 250 have proven to have similar or better performance than fine-grain Nb cavities of the same purity, after standard processing. The high purity requirement contributes to the high cost of the material. As superconducting accelerators operating in continuous-wave typically require cavities to operate at moderate accelerating gradients, using lower purity material could be advantageous not only to reduce cost but also to achieve higher Q 0 -values. In this contribution we present the results from cryogenic RF tests of 1.3–1.5 GHz single-cell cavities made of ingot Nb of medium (RRR = 100–150) and low (RRR = 60) purity from different suppliers. Cavities made of medium-purity ingots routinely achieved peak surface magnetic field values greater than 70 mT with an average Q 0 -value of 2 × 10 10 at 2 K after standard processing treatments. The performances of cavities made of low-purity ingots were affected by significant pitting of the surface after chemical etching. (paper)

Solidification Segregation and Homogenization Behavior of 1Cr-1.25Mo-0.25V Steel Ingot

Energy Technology Data Exchange (ETDEWEB)

Kim, Dong-Bae [Dae-gu Mechatronics and Materials Institute, Daegu (Korea, Republic of); Na, Young-Sang; Seo, Seong-Moon [Korea Institute of Materials Science, Changwon (Korea, Republic of); Lee, Je-Hyun [Changwon National University, Changwon (Korea, Republic of)

2016-09-15

As a first step to optimizing the homogenization heat treatment following high temperature upset forging, the solidification segregation and the homogenization behaviors of solute elements were quantitatively analyzed for 1Cr-1.25Mo-0.25V steel ingot by electron probe micro-analysis (EPMA). The random sampling approach, which was designed to generate continuous compositional profiles of each solute element, was employed to clarify the segregation and homogenization behaviors. In addition, ingot castings of lab-scale and a 16-ton-sized 1Cr-1.25Mo-0.25V steel were simulated using the finite element method in three dimensions to understand the size effect of the ingot on the microsegregation and its reduction during the homogenization heat treatment. It was found that the microsegregation in a large-sized ingot was significantly reduced by the promotion of solid state diffusion due to the extremely low cooling rate. On the other hand, from the homogenization point of view, increasing the ingot size causes a dramatic increase in the dendrite arm spacing, and hence the homogenization of microsegregation in a large-sized ingot appears to be practically difficult.

Analysis of internal crack in a six-ton P91 ingot

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Jing-an Yang

2016-05-01

Full Text Available P91 is a new kind of heat-resistant and high-tensile steel. It can be extruded after ingot casting and can be widely used for different pipes in power plants. However, due to its mushy freezing characteristics, a lack of feeding in the ingot center often generates many defects, such as porosity and crack. A six-ton P91 ingot was cast and sliced, and a representative part of the longitudinal section was inspected in more detail. The morphology of crack-like defects was examined by X-ray high energy industrial CT and reconstructed by 3D software. There are five main portions of defects larger than 200 mm3, four of which are interconnected. These initiated from continuous liquid film, and then were torn apart by excessive tensile stress within the brittle temperature range (BTR. The 3D FEM analysis of thermo-mechanical simulation was carried out to analyze the formation of porosity and internal crack defects. The results of shrinkage porosity and Niyama values revealed that the center of the ingot suffers from inadequate feeding. Several criteria based on thermal and mechanical models were used to evaluate the susceptibility of hot crack formation. The Clyne and Davies’ criterion and Katgerman’s criterion successfully predicted the high hot crack susceptibility in the ingot center. Six typical locations in the longitudinal section had been chosen for analysis of the stresses and strains evolution during the BTR. Locations in the defects region showed the highest tensile stresses and relative high strain values, while other locations showed either low tensile stresses or low strain values. In conclusion, hot crack develops only when stress and strain exceed a threshold value at the same time during the BTR.

Simulation of ingot casting processes at Deutsche Edelstahlwerke GmbH®

International Nuclear Information System (INIS)

Hartmann, L; Ernst, C; Klung, J-S

2012-01-01

To enhance the quality of tool steels it is necessary to analyse all stages of the production process. During the ingot- or continuous casting processes and the following solidification, material and geometry depending reactions cause defects such as macro segregations or porosities. In former times the trial and error approach, together with the experience and creativity of the steelworks engineers was used to improve the as-cast quality, with a high amount of test procedures and a high demand of research time and costs. Further development in software and algorithms has allowed modern simulation techniques to find their way into industrial steel production and casting-simulations are widely used to achieve an accurate prediction of the ingot quality. To improve the as-cast quality, several ingot casting processes of tool steels were studied at the R and D department of Deutsche Edelstahlwerke GmbH by using the numerical casting simulation software MAGMASOFT ® . In this paper some results extracted from the simulation software are shown and compared to experimental investigations.

Research and Development of the Solidification of Slab Ingots from Special Tool Steels

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Tkadlečková M.

2017-09-01

Full Text Available The paper describes the research and development of casting and solidification of slab ingots from special tool steels by means of numerical modelling using the finite element method. The pre-processing, processing and post-processing phases of numerical modelling are outlined. Also, problems with determining the thermophysical properties of materials and heat transfer between the individual parts of the casting system are discussed. Based on the type of grade of tool steel, the risk of final porosity is predicted. The results allowed to improve the production technology of slab ingots, and also to verify the ratio, the chamfer and the external/ internal shape of the wall of the new designed slab ingots.

Microstructures and constituents of super-high strength aluminum alloy ingots made through LFEC process

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WANG Shuang

2007-11-01

Full Text Available Ingots of a new super-high strength Al-Zn-Mg-Cu-Zr alloy were produced respectively by low frequency electromagnetic casting (LFEC and by conventional direct chill (DC casting process. Microstructure and constituents of the ingots were studied. The results indicated that the LFEC process significantly refines microstructure and constituents of the alloy, and to some extent, decreases the area (or volume fraction of constituents and eutectic structure precipitated at grain boundaries. But, no difference in the type of constituents was observed between LFEC and DC ingots. The results also showed LFEC process can improve the as-cast mechanical properties.

Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking

Energy Technology Data Exchange (ETDEWEB)

Das, S.K.; Ningileri, S.; Long, Z.; Saito, K.; Khraisheh, M.; Hassan, M.H.; Kuwana, K.; Han, Q.; Viswanathan, S.; Sabau, A.S.; Clark, J.; Hyrn, J. (ANL)

2006-08-15

Approximately 68% of the aluminum produced in the United States is first cast into ingots prior to further processing into sheet, plate, extrusions, or foil. The direct chill (DC) semi-continuous casting process has been the mainstay of the aluminum industry for the production of ingots due largely to its robust nature and relative simplicity. Though the basic process of DC casting is in principle straightforward, the interaction of process parameters with heat extraction, microstructural evolution, and development of solidification stresses is too complex to analyze by intuition or practical experience. One issue in DC casting is the formation of stress cracks [1-15]. In particular, the move toward larger ingot cross-sections, the use of higher casting speeds, and an ever-increasing array of mold technologies have increased industry efficiencies but have made it more difficult to predict the occurrence of stress crack defects. The Aluminum Industry Technology Roadmap [16] has recognized the challenges inherent in the DC casting process and the control of stress cracks and selected the development of 'fundamental information on solidification of alloys to predict microstructure, surface properties, and stresses and strains' as a high-priority research need, and the 'lack of understanding of mechanisms of cracking as a function of alloy' and 'insufficient understanding of the aluminum solidification process', which is 'difficult to model', as technology barriers in aluminum casting processes. The goal of this Aluminum Industry of the Future (IOF) project was to assist the aluminum industry in reducing the incidence of stress cracks from the current level of 5% to 2%. Decreasing stress crack incidence is important for improving product quality and consistency as well as for saving resources and energy, since considerable amounts of cast metal could be saved by eliminating ingot cracking, by reducing the scalping thickness of

Investigation of the crystallization process of titanium alloy ingots produced by vacuum arc melting method

International Nuclear Information System (INIS)

Tetyukhin, V.V.; Kurapov, V.N.; Trubin, A.N.; Demchenko, M.V.; Lazarev, V.G.; Ponedilko, S.V.; Dubrovina, N.T.; Kurapova, L.A.

1978-01-01

The process of crystallization and hardening of the VT3-1 and VT9 titanium alloys ingots during the vacuum-arc remelting (VAR) has been studied. In order to investigate the kinetics of the hole shape changing and the peculiarities of the ingot formation during the VAR, the radiography method has been used. It is established that the VAR of the titanium alloy ingots is basically a continuous process. An intense heating of the liquid bath mirror and the availability of high temperature gradients in the hole are the typical features of the VAR process

High performance superconducting radio frequency ingot niobium technology for continuous wave applications

International Nuclear Information System (INIS)

Dhakal, Pashupati; Ciovati, Gianluigi; Myneni, Ganapati R.

2015-01-01

Future continuous wave (CW) accelerators require the superconducting radio frequency cavities with high quality factor and medium accelerating gradients (≤20 MV/m). Ingot niobium cavities with medium purity fulfill the specifications of both accelerating gradient and high quality factor with simple processing techniques and potential reduction in cost. This contribution reviews the current superconducting radiofrequency research and development and outlines the potential benefits of using ingot niobium technology for CW applications

Modelling of Damage During Hot Forging of Ingots

DEFF Research Database (Denmark)

Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

2013-01-01

Ductile damage modelling in the ingot forging process is discussed. Advantages and disadvantages of both coupled and uncoupled ductile damage models are presented. Some uncoupled damage models are examined in greater detail regarding their applicability to different processes, where hydrostatic...

Large grain cavities from pure niobium ingot

Science.gov (United States)

Myneni, Ganapati Rao [Yorktown, VA; Kneisel, Peter [Williamsburg, VA; Cameiro, Tadeu [McMurray, PA

2012-03-06

Niobium cavities are fabricated by the drawing and ironing of as cast niobium ingot slices rather than from cold rolled niobium sheet. This method results in the production of niobium cavities having a minimum of grain boundaries at a significantly reduced cost as compared to the production of such structures from cold rolled sheet.

Design Concept of Kijang Research Reactor for Neutron Transmutation Doping of 300 MM ingots

International Nuclear Information System (INIS)

Jun, B. J.; Kim, H. S.; Seo, C. G.; Kim, H. C.; Lee, B. C.

2013-01-01

Neutron transmutation doping will be one of the important utilization areas of the Kijang research reactor, which is currently under design. The reactor will serve for at least 50 years. As the diameter of a current NTD ingot is already large compared to the size of the reactor, unless a provision in the reactor design is specifically made for the irradiation of potential larger diameter ingots in the future, the lifetime sustainability of the NTD activity, if possible, may be difficult to achieve. While 200 mm became the largest diameter of NTD wafers a few years ago, 300 mm is the majority nowadays in the silicon semiconductor market, and one of the world leading device companies recently invested in the construction of a 450 mm fabrication plant. The usual peak time of a wafer diameter has been around 12 years. Though the generation gap of a NTD wafer diameter has become longer as time has passed, we can foresee that NTD demand for 300 mm ingots will arise within 20 years if their NTD is possible. Our calculations show that the radial uniformity for the 300 mm ingot irradiation may be acceptable by wafer companies. However, the NTD for 450 mm ingots is judged as impractical. The KJRR is designed to irradiate 6' and 200 mm ingots to accommodate the major demands in the current and near future markets. We suppose that a 6' irradiation facility will be modified into a 300 mm irradiation facility when the demand for a 300 mm NTD arises. As the demand for the 300 mm NTD increases, other 6' and 200 mm NTD facilities will be modified one by one. A minimization of the component replacement and long-lived radwaste and a facilitation of the replacement work for each modification are important factors along with a better performance of NTD facilities

CONTROL DE VIBRACIONES EN UNA VIGA GERBER UTILIZANDO AMORTIGUADORES DE MASA SINTONIZADOS

Directory of Open Access Journals (Sweden)

LUIS A. LARA V.

2010-01-01

Full Text Available Una de las estrategias mas comúnmente usadas en el control estructural es la instalación de amortiguadores de masa sintonizados (AMS. Los amortiguadores de masa sintonizados consisten básicamente de una masa, un resorte y un amortiguador, los cuales son fijados en la estructura, sintonizando la frecuencia del amortiguador a una frecuencia particular de la misma, con el objetivo de hacer que el amortiguador absorba parte de la energía, disminuyendo la respuesta de la estructura frente a una carga dinámica. En el presente trabajo se analiza numéricamente por medio del software ANSYS, el número y la posición más eficiente de AMS, cuyos parámetros son obtenidos mediante las expresiones de Den Hartog y de Jangid, para una viga Gerber metálica. Los resultados obtenidos muestran reducciones en la respuesta dinámica máxima de la viga, superiores al 80% en los casos en que la excitación de la estructura era armónica y superiores al 45% en los casos en que la carga aplicada era aleatoria de tipo ruido blanco.

Intensification of heating processes of ingots in top-fired pit furnaces

International Nuclear Information System (INIS)

Kotlyarevskij, E.M.; Bazhenov, A.V.; Zavarova, I.S.; Baboshin, V.M.; Ioffe, Ya.E.

1978-01-01

The soaking pits provided with only one upper burner are characterized by the non-uniformity of the temperature field. It is suggested to improve the gas-burner device and the smoke flue for obviating that draw-back. It is the application of new compositions of dry materials for building up the bottom (preventing its growth) and the rational arrangement of cold ingots of the 12Kh18N10T steel (with their bottom part widened upward) that allowed the bottom crops to be reduced by about 0.5% (abs. %), and the temperature at the end of rolling ingots to be increased by about 40 degrees. According to the temperature readings, the most representative point in the soaking pit has been determined. If the preheating process is carried out automatically in accordance with that representative point, the calculated rational modes of the rapid preheating of ingots may be realized, and the consumption of the conventional fuel may be reduced by about 3 to 5 kg/ton of steel

Primary Structure and Mechanical Properties of AlSi2 Alloy Continuous Ingots

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Wróbel T.

2017-06-01

Full Text Available The paper presents the research results of horizontal continuous casting of ingots of aluminium alloy containing 2% wt. silicon (AlSi2. Together with the casting velocity (velocity of ingot movement we considered the influence of electromagnetic stirring in the area of the continuous casting mould on refinement of the ingot’s primary structure and their selected mechanical properties, i.e. tensile strength, yield strength, hardness and elongation. The effect of primary structure refinement and mechanical properties obtained by electromagnetic stirring was compared with refinement obtained by using traditional inoculation, which consists in introducing additives, i.e. Ti, B and Sr, to the metal bath. On the basis of the obtained results we confirmed that inoculation done by electromagnetic stirring in the range of the continuous casting mould guarantees improved mechanical properties and also decreases the negative influence of casting velocity, thus increasing the structure of AlSi2 continuous ingots.

Evaluation of Metallurgical Quality of Master Heat IN-713C Nickel Alloy Ingots

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Binczyk F.

2012-12-01

Full Text Available The paper presents the results of evaluation of the metallurgical quality of master heat ingots and of the identification of non-metallic inclusions (oxides of Al., Zr, Hf, Cr, etc., which have been found in the shrinkage cavities formed in these ingots. The inclusions penetrate into the liquid alloy, and on pouring of mould are transferred to the casting, especially when the filtering system is not sufficiently effective. The specific nature of the melting process of nickel and cobalt alloys, carried out in vacuum induction furnaces, excludes the possibility of alloy refining and slag removal from the melt surface. Therefore, to improve the quality of castings (parts of aircraft engines, it is so important to evaluate the quality of ingots before charging them into the crucible of an induction furnace. It has been proved that one of the methods for rapid quality evaluation is an ATD analysis of the sample solidification process, where samples are taken from different areas of the master heat ingot. The evaluation is based on a set of parameters plotted on the graph of the dT/dt derivative curve during the last stage of the solidification process in a range from TEut to Tsol.

Evaluation of Metallurgical Quality of Master Heat IN-713C Nickel Alloy Ingots

Directory of Open Access Journals (Sweden)

F. Binczyk

2012-12-01

Full Text Available The paper presents the results of evaluation of the metallurgical quality of master heat ingots and of the identification of non-metallic inclusions (oxides of Al., Zr, Hf, Cr, etc., which have been found in the shrinkage cavities formed in these ingots. The inclusions penetrate into the liquid alloy, and on pouring of mould are transferred to the casting, especially when the filtering system is not sufficiently effective. The specific nature of the melting process of nickel and cobalt alloys, carried out in vacuum induction furnaces,excludes the possibility of alloy refining and slag removal from the melt surface. Therefore, to improve the quality of castings (parts of aircraft engines, it is so important to evaluate the quality of ingots before charging them into the crucible of an induction furnace. It has been proved that one of the methods for rapid quality evaluation is an ATD analysis of the sample solidification process, where samples are taken from different areas of the master heat ingot. The evaluation is based on a set of parameters plotted on the graph of the dT/dt derivative curve during the last stage of the solidification process in a range from TEut to Tsol.

Fast Pulling of n-Type Si Ingots for Enhanced Si Solar Cell Production

Science.gov (United States)

Kim, Kwanghun; Park, Sanghyun; Park, Jaechang; Pang, Ilsun; Ryu, Sangwoo; Oh, Jihun

2018-03-01

Reducing the manufacturing costs of silicon substrates is an important issue in the silicon-based solar cell industry. In this study, we developed a high-throughput ingot growth method by accelerating the pulling speed in the Czochralski process. By controlling the heat flow of the ingot growth chamber and at the solid-liquid interfaces, the pulling speed of an ingot could be increased by 15% compared to the conventional method, while retaining high quality. The wafer obtained at a high pulling speed showed an enhanced minority carrier lifetime compared with conventional wafers, due to the vacancy passivation effect, and also demonstrated comparable bulk resistivity and impurities. The results in this work are expected to open a new way to enhance the productivity of Si wafers used for Si solar cells, and therefore, to reduce the overall manufacturing cost.

Effect of vacuum arc melting/casting parameters on shrinkage cavity/piping of austenitic stainless steel ingot

International Nuclear Information System (INIS)

Kamran, J.; Feroz, M.; Sarwar, M.

2009-01-01

Shrinkage cavity/piping at the end of the solidified ingot of steels is one of the most common casting problem in 316L austenitic stainless steel ingot, when consumable electrode is melted and cast in a water-cooled copper mould by vacuum arc re-melting furnace. In present study an effort has been made to reduce the size of shrinkage cavity/ piping by establishing the optimum value of hot topping process parameters at the end of the melting process. It is concluded that the shrinkage cavity/piping at the top of the solidified ingot can be reduced to minimum by adjusting the process parameters particularly the melting current density. (author)

Formation of non-metallic inclusions and the possibility of their removal during ingot casting

OpenAIRE

Ragnarsson, Lars

2010-01-01

The present study was carried out to investigate the formation and evolution of non-metallic inclusions during ingot casting. Emphasize have been on understanding the types of inclusions formed and developed through the casting process and on the development of already existing inclusions carried over from the ladle during casting. Industrial experiments carried on at Uddeholm Tooling together with laboratory work and Computational Fluid Dynamics (CFD) simulations. Ingots of 5.8 tons have bee...

Multi-objective optimization of die geometry in ingot forging

DEFF Research Database (Denmark)

Christiansen, Peter; Martins, Paulo A.F.; Bay, Niels

2014-01-01

The soundness of an ingot after hot forging with different V-shaped lower dies is evaluated using finite element simulations.Two different modelling approaches that make use of uncoupled ductile damage and coupled ductile damage based on porousplasticity are employed. It is shown that the two...

Rayleigh Number Criterion for Formation of A-Segregates in Steel Castings and Ingots

DEFF Research Database (Denmark)

Rad, M. Torabi; Kotas, Petr; Beckermann, C.

2013-01-01

A Rayleigh number-based criterion is developed for predicting the formation of A-segregates in steel castings and ingots. The criterion is calibrated using available experimental data for ingots involving 27 different steel compositions. The critical Rayleigh number above which A-segregates can b......, the primary reason for this over-prediction is persumed to be the presence of a central zone of equiaxed grains in the casting sections. A-segregates do not form when the grain structure is equiaxed. © The Minerals, Metals & Materials Society and ASM International 2013...

The Influence of Impurities in Feed Ingots on the Quality of Castings Made from Nickel Superalloy IN-713C

Directory of Open Access Journals (Sweden)

Binczyk F.

2013-12-01

Full Text Available The paper presents the results of research on the impact of impurities in the feed ingots (master heat on the precipitation of impurities in the ATD thermal analysis probe castings. This impurities occur mostly inside shrinkage cavities and in interdendritic space. Additionally, insufficient filtration of liquid alloy during pouring promotes the transfer of impurities into the casting. The technology of melting superalloys in vacuum furnace prevents the removal of slag from the surface of molten metal. Because of that, the effective method of quality assessment of feed ingots in order to evaluate the existence of impurities is needed. The effectiveness of ATD analysis in evaluation of purity of feed ingots was researched. In addition the similarities of non-metallic inclusions in feed ingots and in castings were observed.

Ingot formation using uranium dendrites recovered by electrolysis in LiCl-KCl-PuCl3-UCl3 melt

International Nuclear Information System (INIS)

Mineo Fukushima; Akira Nakayoshi; Shinichi Kitawaki; Masaki Kurata; Noboru Yahagi

2008-01-01

Products on solid cathodes recovered by the metal pyrochemical processing were processed to obtain uranium ingot. Studies on process conditions of uranium formation, assay recovered uranium products and by-products and evaluation of mass balance were carried out. In these tests, it is confirmed that uranium ingots can be obtained with heating the products more than melting temperature of metal uranium under atmospheric pressure because adhered salt cover the uranium not to oxidize it during uranium cohering. Covered salt can be removed after ingot formation. Inside the ingot, there were a lump of uranium and dark brown colored dross was observed. Material balance of uranium is 77 ∼ 96%, that of plutonium is 71 ∼ 109%, and that of americium that is a volatile substance more than uranium and plutonium become 79 ∼ 119%. Volatilization of americium is very small under the condition of high temperature. (authors)

Physical modeling and numerical simulation of V-die forging ingot with central void

DEFF Research Database (Denmark)

Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

2014-01-01

Numerical simulation and physical modeling performed on small-scale ingots made from pure lead, having a hole drilled through their centerline to mimic porosity, are utilized to characterize the deformation mechanics of a single open die forging compression stage and to identify the influence...... of the lower V-die angle on porosity closure and forging load requirements of large cast ingots. Results show that a lower V-die angle of 120 provides the best closure of centerline porosity without demanding the highest forging loads or developing unreasonably asymmetric shapes that may create difficulties...... in multi-stage open die forging procedures....

On the Modeling of Thermal Radiation at the Top Surface of a Vacuum Arc Remelting Ingot

Science.gov (United States)

Delzant, P.-O.; Baqué, B.; Chapelle, P.; Jardy, A.

2018-06-01

Two models have been implemented for calculating the thermal radiation emitted at the ingot top in the VAR process, namely, a crude model that considers only radiative heat transfer between the free surface and electrode tip and a more detailed model that describes all radiative exchanges between the ingot, electrode, and crucible wall using a radiosity method. From the results of the second model, it is found that the radiative heat flux at the ingot top may depend heavily on the arc gap length and the electrode radius, but remains almost unaffected by variations of the electrode height. Both radiation models have been integrated into a CFD numerical code that simulates the growth and solidification of a VAR ingot. The simulation of a Ti-6-4 alloy melt shows that use of the detailed radiation model leads to some significant modification of the simulation results compared with the simple model. This is especially true during the hot-topping phase, where the top radiation plays an increasingly important role compared with the arc energy input. Thus, while the crude model has the advantage of its simplicity, use of the detailed model should be preferred.

Solidification Mapping of a Nickel Alloy 718 Laboratory VAR Ingot

Science.gov (United States)

Watt, Trevor J.; Taleff, Eric M.; Lopez, Felipe; Beaman, Joe; Williamson, Rodney

The solidification microstructure of a laboratory-scale Nickel alloy 718 vacuum arc remelted (VAR) ingot was analyzed. The cylindrical, 210-mm-diameter ingot was sectioned along a plane bisecting it length-wise, and this mid-plane surface was ground and etched using Canada's reagent to reveal segregation contrast. Over 350 photographs were taken of the etched mid-plane surface and stitched together to form a single mosaic image. Image data in the resulting mosaic were processed using a variety of algorithms to extract quantities such as primary dendrite orientation, primary dendrite arm spacing (PDAS), and secondary dendrite arm spacing (SDAS) as a function of location. These quantities were used to calculate pool shape and solidification rate during solidification using existing empirical relationships for Nickel Alloy 718. The details and outcomes of this approach, along with the resulting comparison to experimental processing conditions and computational models, are presented.

The Structural Evolution and Segregation in a Dual Alloy Ingot Processed by Electroslag Remelting

Directory of Open Access Journals (Sweden)

Yu Liu

2016-12-01

Full Text Available The structural evolution and segregation in a dual alloy made by electroslag remelting (ESR was investigated by various analytical techniques. The results show that the macrostructure of the ingot consists of two crystallization structures: one is a quite narrow, fine, equiaxed grain region at the edge and the other is a columnar grain region, which plays a leading role. The typical columnar structure shows no discontinuity between the CrMoV, NiCrMoV, and transition zones. The average secondary arm-spacing is coarsened from 35.3 to 49.2 μm and 61.5 μm from the bottom to the top of the ingot. The distinctive features of the structure are attributed to the different cooling conditions during the ESR process. The Ni, Cr, and C contents markedly increase in the transition zone (TZ and show a slight increase from the bottom to the top and from the surface to the center of the ESR ingot due to the partition ratios, gravity segregation, the thermal buoyancy flow, the solutal buoyancy flow, and the inward Lorentz force. Less dendrite segregation exists in the CrMoV zone and the transition zone due to a stronger cooling rate (11.1 and 4.5 °C/s and lower Cr and C contents. The precipitation of carbides was observed in the ingot due to a lower solid solubility of the carbon element in the α phase.

Peculiarities of the coolant of large ingots in crystallizators of semicontinuous casting machines

International Nuclear Information System (INIS)

Tsukerman, V.Ya.; Marchenko, I.K.; Rimen, V.Kh.

1983-01-01

Peculiarities of heat transfer in crystallizator of semicontinuous blank casting machine were investigated, taking carbon and chromium-nickel steels as an example. The effect of crystallizator cross-section and decrease of the rate of metal casting on ingot cooling was considered at that. It was established that nonuniformity of deformation of ingot skin as well as the state of crystallizator operating walls affect on heat transfer in crystallizator. Crystallizator structure with ribs in upper part and without ribs in lower cone part is optimal. It provides more uniform skin growth in initial period of solidification and compensation of gap, which appears due to shrinkage

Controlling liquid pool depth in VAR of a 21.6 cm diameter ingot of Alloy 718

Science.gov (United States)

Lopez, Felipe; Beaman, Joseph; Williamson, Rodney; Taleff, Eric; Watt, Trevor

It is believed that the final microstructure in vacuum arc remelted (VAR) ingots is strongly influenced by the molten metal pool profile. Thus, if the pool profile was properly controlled during the melt then defect-free microstructures would be obtained. The recent development of a reduced-order model of VAR solidification allowed the design of a pool depth controller to accomplish this task. The controller used a linear quadratic regulator and a Kalman filter to stabilize the melt pool solidification front under the effect of uncertain process dynamics and noisy measurements. Basic Axisymmetric Remelting (BAR), a high-fidelity VAR ingot model, was used in real time to provide pool depth measurements that were incorporated in the control loop. The controller was tested at Los Alamos National Laboratory in a 21.6 diameter Alloy 718 ingot. Details of the controller design will be presented, along with comparisons to experimentally-measured pool depths.

Evolution of ESR Technology and Equipment for Long Hollow Ingots Manufacture

Science.gov (United States)

Medovar, Lev; Stovpchenko, Ganna; Dudka, Grigory; Kozminskiy, Alexander; Fedorovskii, Borys; Lebid, Vitalii; Gusiev, Iaroslav

In this paper development of both ESR technology and equipment for hollow ingot manufacture review and analysis are presented. The real complications of hollow ingot manufacture and some tendentious issues which restrict process dissemination are discussed. An actual data of modern manufacture of as-cast pipes for heat and power engineering by traditional ESR with consumable electrode are given. Results of microstructure and nonmetal inclusion investigations have shown the high quality of as-cast ESR pipes. On the basis of these results the possibility to produce huge ESR hollows (up 5000 mm in dia) with final goal drastically to reduce setting ratio on forged shells and rings or even replace it by ESR hollows as-cast is grounded. Two new ESR technologies — consumable electrodes change and liquid metal usage — have passed pilot tests for heavy hollow production and shown very prospective results to be presented.

Chemical Separation of Fission Products in Uranium Metal Ingots from Electrolytic Reduction Process

International Nuclear Information System (INIS)

Lee, Chang-Heon; Kim, Min-Jae; Choi, Kwang-Soon; Jee, Kwang-Yong; Kim, Won-Ho

2006-01-01

Chemical characterization of various process materials is required for the optimization of the electrolytic reduction process in which uranium dioxide, a matrix of spent PWR fuels, is electrolytically reduced to uranium metal in a medium of LiCl-Li 2 O molten at 650 .deg. C. In the uranium metal ingots of interest in this study, residual process materials and corrosion products as well as fission products are involved to some extent, which further adds difficulties to the determination of trace fission products. Besides it, direct inductively coupled plasma atomic emission spectrometric (ICP-AES) analysis of uranium bearing materials such as the uranium metal ingots is not possible because a severe spectral interference is found in the intensely complex atomic emission spectra of uranium. Thus an adequate separation procedure for the fission products should be employed prior to their determinations. In present study ion exchange and extraction chromatographic methods were adopted for selective separation of the fission products from residual process materials, corrosion products and uranium matrix. The sorption behaviour of anion and tri-nbutylphosphate (TBP) extraction chromatographic resins for the metals in acidic solutions simulated for the uranium metal ingot solutions was investigated. Then the validity of the separation procedure for its reliability and applicability was evaluated by measuring recoveries of the metals added

Ingot formation using uranium dendrites recovered by electrolysis in LiCl-KCl-PuCl{sub 3}-UCl{sub 3} melt

Energy Technology Data Exchange (ETDEWEB)

Mineo Fukushima; Akira Nakayoshi; Shinichi Kitawaki [Japan Atomic Energy Agency (JAEA), 4-33 Muramatsu Tokai-mura Naka-gun, Ibaraki, 319-1194 (Japan); Masaki Kurata; Noboru Yahagi [Central Research Institute of Electric Power Industry (CRIEPI), 2-11-1 Iwadokita Komae-shi, Tokyo, 201-8511 (Japan)

2008-07-01

Products on solid cathodes recovered by the metal pyrochemical processing were processed to obtain uranium ingot. Studies on process conditions of uranium formation, assay recovered uranium products and by-products and evaluation of mass balance were carried out. In these tests, it is confirmed that uranium ingots can be obtained with heating the products more than melting temperature of metal uranium under atmospheric pressure because adhered salt cover the uranium not to oxidize it during uranium cohering. Covered salt can be removed after ingot formation. Inside the ingot, there were a lump of uranium and dark brown colored dross was observed. Material balance of uranium is 77 {approx} 96%, that of plutonium is 71 {approx} 109%, and that of americium that is a volatile substance more than uranium and plutonium become 79 {approx} 119%. Volatilization of americium is very small under the condition of high temperature. (authors)

The Mathematical Model of Hydrodynamics and Heat and Mass Transfer at Formation of Steel Ingots and Castings

Directory of Open Access Journals (Sweden)

Bondarenko V.I.

2015-03-01

Full Text Available The generic mathematical model and computational algorithm considering hydrodynamics, heat and mass transfer processes during casting and forming steel ingots and castings are offered. Usage domains for turbulent, convective and non-convective models are determined depending on ingot geometry and thermal overheating of the poured melt. The expert system is developed, enabling to choose a mathematical model depending on the physical statement of a problem.

Authorized limits for Fernald copper ingots

Energy Technology Data Exchange (ETDEWEB)

Frink, N.; Kamboj, S.; Hensley, J.; Chen, S. Y.

1997-09-01

This development document contains data and analysis to support the approval of authorized limits for the unrestricted release of 59 t of copper ingots containing residual radioactive material from the U.S. Department of Energy (DOE) Fernald Environmental Management Project (FEMP). The analysis presented in this document comply with the requirements of DOE Order 5400.5, {open_quotes}Radiation Protection of the Public and the Environment,{close_quotes} as well as the requirements of the proposed promulgation of this order as 10 CFR Part 834. The document was developed following the step-by-step process described in the Draft Handbook for Controlling Release for Reuse or Recycle Property Containing Residual Radioactive Material.

Authorized limits for Fernald copper ingots

International Nuclear Information System (INIS)

Frink, N.; Kamboj, S.; Hensley, J.; Chen, S.Y.

1997-09-01

This development document contains data and analysis to support the approval of authorized limits for the unrestricted release of 59 t of copper ingots containing residual radioactive material from the U.S. Department of Energy (DOE) Fernald Environmental Management Project (FEMP). The analysis presented in this document comply with the requirements of DOE Order 5400.5, open-quotes Radiation Protection of the Public and the Environment,close quotes as well as the requirements of the proposed promulgation of this order as 10 CFR Part 834. The document was developed following the step-by-step process described in the Draft Handbook for Controlling Release for Reuse or Recycle Property Containing Residual Radioactive Material

Determination of impurity distributions in ingots of solar grade silicon by neutron activation analysis

Energy Technology Data Exchange (ETDEWEB)

Karches, Barbara; Hampel, Gabriele; Plonka, Christian; Stieghorst, Christian; Wiehl, Norbert [Mainz Univ. (Germany). Inst. for Nuclear Chemistry; Schoen, Jonas; Krenckel, Patricia; Riepe, Stephan [Fraunhofer Institute for Solar Energy Systems, Freiburg (Germany); Gerstenberg, Heiko [Technische Univ. Muenchen, Garching (Germany). Heinz-Maier-Leibniz Zentrum; Ponsard, Bernard [Belgian Nuclear Research Centre (SCK CEN), Mol (Belgium). BR2 reactor

2017-09-01

In a series of crystallization experiments, the directional solidification of silicon was investigated as a low cost path for the production of silicon wafers for solar cells. Instrumental neutron activation analysis was employed to measure the influence of different crystallization parameters on the distribution of 3d-metal impurities of the produced ingots. A theoretical model describing the involved diffusion and segregation processes during the solidification and cooling of the ingots could be verified by the experimental results. By successive etching of the samples after the irradiation, it could be shown that a layer of at least 60 μm of the samples has to be removed to get real bulk concentrations.

Influence of additional heat exchanger block on directional solidification system for growing multi-crystalline silicon ingot - A simulation investigation

Science.gov (United States)

Nagarajan, S. G.; Srinivasan, M.; Aravinth, K.; Ramasamy, P.

2018-04-01

Transient simulation has been carried out for analyzing the heat transfer properties of Directional Solidification (DS) furnace. The simulation results revealed that the additional heat exchanger block under the bottom insulation on the DS furnace has enhanced the control of solidification of the silicon melt. Controlled Heat extraction rate during the solidification of silicon melt is requisite for growing good quality ingots which has been achieved by the additional heat exchanger block. As an additional heat exchanger block, the water circulating plate has been placed under the bottom insulation. The heat flux analysis of DS system and the temperature distribution studies of grown ingot confirm that the established additional heat exchanger block on the DS system gives additional benefit to the mc-Si ingot.

Improvement in the reliability of shells for light water reactors by manufacturing from hollow ingots

International Nuclear Information System (INIS)

Bocquet, P.; Blondeau, R.; Poitrault, I.; Badeau, J.P.; Dumont, R.

1989-01-01

The example of forging shells for PWR type reactors is proposed to show how the choice of the manufacturing process may be of prime importance for the component integrity by the reduction of the detrimental effects of segregations. The forging shells (20MnMoNi55) manufactured from hollow ingot are free of any segregation in the critical area located just at the internal surface and sub-surface. Manufacturing problems associated to these segregations in shells issued from conventional ingots, in particular welding difficulties for cladding, have been reduced or eleminated. The reliability of these components present an improved resistance to irradiation embrittlement. (DG)

Fabrication of a 1200 kg Ingot of V-4Cr-4Ti for the DIII-D Radiative Divertor Program

International Nuclear Information System (INIS)

Johnson, W.R.; Smith, J.P.

1998-01-01

Vanadium chromium titanium alloys are attractive materials for fusion reactors because of their high temperature capability and their potential for low neutron active and rapid activation decay. A V-4Cr-4Ti alloy has been selected in the U.S. as the current leading candidate vanadium alloy for future use in fusion reactor structural applications. General Atomics (GA), in conjunction with the Department of Energy's (DOE) DIII-D Program, is carrying out a plan for the utilization of this vanadium alloy in the DIII-D tokamak. The plan will culminate in the fabrication, installation, and operation of a V-4Ti alloy structure in the DIII-D Radiative Divertor (RD) upgrade. The deployment of vanadium alloy will provide a meaningful step in the development and technology acceptance of this advanced material for future fusion power devices. Under a GA contract and material specification, an industrial scale 1200 kg heat (ingot) of a V-4Cr-4Ti alloy has been produced and converted into product forms by Wah Chang of Albany, Oregon (WCA). To assure the proper control of minor and trace impurities which affect the mechanical and activation behavior of this vanadium alloy, selected lots of raw vanadium base metal were processed by aluminothermic reduction of high purity vanadium oxide, and were then electron beam melted into two high purity vanadium ingots. The ingots were then consolidated with high purity Cr and Ti, and double vacuum-arc melted to obtain a 1200 kg V-4Cr-4Ti alloy ingot. Several billets were extruded from the ingot, and were then fabricated into plate, sheet, and rod at WCA. Tubing was subsequently processed from plate material. The chemistry and fabrication procedures for the product forms were specified on the basis of experience and knowledge gained from DOE Fusion Materials Program studies on previous laboratory scale heats and a large scale ingot (500 kg)

Numerical simulation on multiple pouring process for a 292 t steel ingot

Directory of Open Access Journals (Sweden)

Tu Wutao

2014-01-01

Full Text Available A ladle-tundish-mould transportation model considering the entire multiple pouring (MP process is proposed. Numerical simulation is carried out to study the carbon distribution and variation in both the tundish and the mould for making a 292 t steel ingot. Firstly, the fluid flow as well as the heat and mass transfer of the molten steel in the tundish is simulated based on the multiphase transient turbulence model. Then, the carbon mixing in the mould is calculated by using the species concentration at the tundish outlet as the inlet condition during the teeming process. The results show a high concentration of carbon at the bottom and a low concentration of carbon at the top of the mould after a MP process with carbon content high in the first ladle and low in the last ladle. Such carbon concentration distribution would help reduce the negative segregation at the bottom and the positive segregation at the top of the solidified ingot.

Production and fabrication of 2500-lb Nb--Ti ingots to rod

International Nuclear Information System (INIS)

Cordier, T.E.; McDonald, W.K.

1975-01-01

Interest in Nb--Ti superconducting devices is exploding. This paper outlines the critical production criteria for this material. Areas discussed include ingot blending, melting, forging, extrusion, and rod reducing with emphasis on the metallurgical considerations affecting mechanical properties. Data are included relating process parameters to TEM finding as well as R.T. ductility and optical microscopy

Optimization of hybrid-type instrumentation for Pu accountancy of U/TRU ingot in pyroprocessing.

Science.gov (United States)

Seo, Hee; Won, Byung-Hee; Ahn, Seong-Kyu; Lee, Seung Kyu; Park, Se-Hwan; Park, Geun-Il; Menlove, Spencer H

2016-02-01

One of the final products of pyroprocessing for spent nuclear fuel recycling is a U/TRU ingot consisting of rare earth (RE), uranium (U), and transuranic (TRU) elements. The amounts of nuclear materials in a U/TRU ingot must be measured as precisely as possible in order to secure the safeguardability of a pyroprocessing facility, as it contains the most amount of Pu among spent nuclear fuels. In this paper, we propose a new nuclear material accountancy method for measurement of Pu mass in a U/TRU ingot. This is a hybrid system combining two techniques, based on measurement of neutrons from both (1) fast- and (2) thermal-neutron-induced fission events. In technique #1, the change in the average neutron energy is a signature that is determined using the so-called ring ratio method, according to which two detector rings are positioned close to and far from the sample, respectively, to measure the increase of the average neutron energy due to the increased number of fast-neutron-induced fission events and, in turn, the Pu mass in the ingot. We call this technique, fast-neutron energy multiplication (FNEM). In technique #2, which is well known as Passive Neutron Albedo Reactivity (PNAR), a neutron population's changes resulting from thermal-neutron-induced fission events due to the presence or absence of a cadmium (Cd) liner in the sample's cavity wall, and reflected in the Cd ratio, is the signature that is measured. In the present study, it was considered that the use of a hybrid, FNEM×PNAR technique would significantly enhance the signature of a Pu mass. Therefore, the performance of such a system was investigated for different detector parameters in order to determine the optimal geometry. The performance was additionally evaluated by MCNP6 Monte Carlo simulations for different U/TRU compositions reflecting different burnups (BU), initial enrichments (IE), and cooling times (CT) to estimate its performance in real situations. Copyright © 2015 Elsevier Ltd. All

Four-Phase Dendritic Model for the Prediction of Macrosegregation, Shrinkage Cavity, and Porosity in a 55-Ton Ingot

Science.gov (United States)

Ge, Honghao; Ren, Fengli; Li, Jun; Han, Xiujun; Xia, Mingxu; Li, Jianguo

2017-03-01

A four-phase dendritic model was developed to predict the macrosegregation, shrinkage cavity, and porosity during solidification. In this four-phase dendritic model, some important factors, including dendritic structure for equiaxed crystals, melt convection, crystals sedimentation, nucleation, growth, and shrinkage of solidified phases, were taken into consideration. Furthermore, in this four-phase dendritic model, a modified shrinkage criterion was established to predict shrinkage porosity (microporosity) of a 55-ton industrial Fe-3.3 wt pct C ingot. The predicted macrosegregation pattern and shrinkage cavity shape are in a good agreement with experimental results. The shrinkage cavity has a significant effect on the formation of positive segregation in hot top region, which generally forms during the last stage of ingot casting. The dendritic equiaxed grains also play an important role on the formation of A-segregation. A three-dimensional laminar structure of A-segregation in industrial ingot was, for the first time, predicted by using a 3D case simulation.

NUMERICAL MODELING OF STRESSES NEAR THE SURFACE IN THE INGOT OF CIRCULAR SECTION, CRYSTALLIZABLE AT CIRCULAR TORCH SECONDARY COOLING

Directory of Open Access Journals (Sweden)

A. N. Chichko

2004-01-01

Full Text Available The results of computer calculations of the stresses, generated in outside layer of ingot of steel 20 of circular section with diameter 300 mm, in application to one of the industrial technological schemas of RUP “BMZ”, are presented. The segments of compressive and tensile stresses formation along the length of ingot are determined and the principal possibility of production of continuously cast slug of circular section at circular-torch spray cooling is shown.

The certification of boron in primary ingot aluminium. BCR No.25

International Nuclear Information System (INIS)

Vandecasteele, C.; Colinet, E.

1984-01-01

This report sets out the experimental procedures used for the certification of boron in primary ingot aluminium, which has already been certified for carbon and oxygen. Samples were analysed by seven different laboratories using the following methods: spectrophotometry, ICP-emission spectrometry, isotope dilution mass spectrometry, spark source mass spectrometry and charged particle activation analysis. The analytical methods and the statistical approach to analyse the data are described

Development and Manufacturing Technology of Prototype Monoblock Low Pressure Rotor Shaft by 650ton Large Ingot

Energy Technology Data Exchange (ETDEWEB)

Song, Duk-Yong; Kim, Dong-Soo; Kim, Jungyeup; Lee, Jongwook; Ko, Seokhee [Doosan Heavy Industries and Construction, Changwon(Korea, Republic of)

2016-10-15

In order to establish the manufacturing technology for monoblock LP rotor shaft, DHI has produced the prototype monoblock LP rotor shaft with a maximum diameter of φ 2,800 mm using 650 ton ingot and investigated the mechanical properties and the internal quality of the ingot. As a result, the quality and mechanical properties required the large rotor shaft for nuclear power plant met a target. These results indicate that DHI can be contributed to increasing demands with high efficiency and capacity at the nuclear power plant. Additionally, some tests such as high cycle fatigue (HCF), low cycle fatigue (LCF), fracture toughness (K1C/J1C) and dynamic crack propagation velocity (da/dN) are in progress.

Improvement in the reliability of shells for light water reactors by manufacture from hollow ingots

International Nuclear Information System (INIS)

Bocquet, P.; Blondeau, R.; Poitrault, I.; Badeau, J.P.; Dumont, R.

1991-01-01

The problems associated to the segregation located at the inner surface and subsurface of heavy shell forgings used in nuclear light water reactors are presented. The effect of A segregation on cold or reheat cracking HAZ has conducted fabricators to use severe welding procedures with high preheat temperature and refining HAZ grain size sequences. For shells and rings, the hollow ingot as developed by CLI, with a good control of the location of the center line of segregation, is an excellent answer to these problems. The use of core shell forgings issued from this type of hollow ingots, free of segregation at the inner surface and subsurface area, contributes, by reducing the irradiation embrittlement effect, to increase the safety factor relatively to the risk of failure of the reactor. (orig.)

Inductive ingot heating for extrusion press applications; Induktive Bolzenerwaermung fuer Strangpressanwendungen

Energy Technology Data Exchange (ETDEWEB)

Beer, Stefan [I.A.S. Induktions-Anlagen + Service GmbH und Co. KG, Iserlohn (Germany)

2013-03-15

Inductive heating of large-format aluminium ingots on modern extrusion press lines generates significant process-engineering benefits. In addition, the proportion of special alloys processed is continuously increasing, accompanied simultaneously by ever smaller production batches, both of which are factors necessitating improvement of and greater flexibility in process-cycle control. This report examines a system concept recently commissioned on one of the world's largest aluminium extrusion presses. (orig.)

Fiscal 2000 achievement report. Research and development of fast-acting innovative energy-environment technology (Development of fast-acting high-efficiency solar cell technology - Development of high-quality ingot manufacturing technology); 2000 nendo shin energy sangyo gijutsu sogo kaihatsu kiko itaku kenkyu gyomu seika hokokusho. Sokkoteki kakushinteki energy kankyo gijutsu kenkyu kaihatsu (Sokkogata kokoritsu taiyo denchi gijutsu kaihatsu - Kohinshitsu ingot seizo gijutsu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Research and development was conducted of a technology for manufacturing an ultrathin polycrystalline silicon solar cell capable of efficiency enhancement and cost reduction earlier than the types of polycrystalline solar cells now available on the market. In this fiscal year, a silicon melt/solidification experimenting apparatus was built for manufacturing high-quality silicon ingots. Using an apparatus with its performance similar to the newly built one, a preliminary experiment was conducted involving high-purity silicon ingot manufacturing. In the experiment, boron was added to 75 kg of silicon for semiconductor devices so that its resistivity may be 0.5 ohm-cm. The silicon was melted in a quartz mold, and then subjected to unidirectional coagulation at 0.13 mm/min that started at the bottom to proceed upward. The result was a silicon ingot 44 cm times 44 cm times 17 cm (height). The ingot thus obtained exhibited 0.4-0.8 ohm-cm in resistivity distribution. Solar cells produced from the ingot showed a conversion rate of 16.9%. (NEDO)

Metal impurities profile in a 450kg multi-crystalline silicon ingot by Cold Neutron Prompt Gamma-ray Activation Analysis

International Nuclear Information System (INIS)

Baek, Hani; Sun, Gwang Min; Kim, Ji seok; Oh, Mok; Chung, Yong Sam; Moon, Jong Hwa; Kim, Sun Ha; Baek, Sung Yeol; Tuan, Hoang Sy Minh

2014-01-01

Metal impurities are harmful to multi-crystalline silicon solar cells. They reduce solar cell conversion efficiencies through increased carrier recombination. They are present as isolated point-like impurities or precipitates. This work is to study the concentration profiles of some metal impurities of the directionally solidified 450kg multi-crystalline silicon ingot grown for solar cell production. The concentration of such impurities are generally below 10 15 cm -3 , and as such cannot be detected by physical techniques such as secondary-ion-mass spectroscopy(SIMS). So, we have tried to apply Cold Neutron - Prompt Gamma ray Activation Analysis(CN-PGAA) at the HANARO reactor research. The impurity concentrations of Au, Mn, Pt, Mo of a photovoltaic grade multi-crystalline silicon ingot appear by segregation from the liquid to the solid phase in the central region of the ingot during the crystallization. In the impurities concentration of the bottom region is higher than middle region due to the solid state diffusion. Towards the top region the segregation impurities diffused, during cooling process

Evolution of A-Type Macrosegregation in Large Size Steel Ingot After Multistep Forging and Heat Treatment

Science.gov (United States)

Loucif, Abdelhalim; Ben Fredj, Emna; Harris, Nathan; Shahriari, Davood; Jahazi, Mohammad; Lapierre-Boire, Louis-Philippe

2018-06-01

A-type macrosegregation refers to the channel chemical heterogeneities that can be formed during solidification in large size steel ingots. In this research, a combination of experiment and simulation was used to study the influence of open die forging parameters on the evolution of A-type macrosegregation patterns during a multistep forging of a 40 metric ton (MT) cast, high-strength steel ingot. Macrosegregation patterns were determined experimentally by macroetch along the longitudinal axis of the forged and heat-treated ingot. Mass spectroscopy, on more than 900 samples, was used to determine the chemical composition map of the entire longitudinal sectioned surface. FORGE NxT 1.1 finite element modeling code was used to predict the effect of forging sequences on the morphology evolution of A-type macrosegregation patterns. For this purpose, grain flow variables were defined and implemented in a large scale finite element modeling code to describe oriented grains and A-type segregation patterns. Examination of the A-type macrosegregation showed four to five parallel continuous channels located nearly symmetrical to the axis of the forged ingot. In some regions, the A-type patterns became curved or obtained a wavy form in contrast to their straight shape in the as-cast state. Mass spectrometry analysis of the main alloying elements (C, Mn, Ni, Cr, Mo, Cu, P, and S) revealed that carbon, manganese, and chromium were the most segregated alloying elements in A-type macrosegregation patterns. The observed differences were analyzed using thermodynamic calculations, which indicated that changes in the chemical composition of the liquid metal can affect the primary solidification mode and the segregation intensity of the alloying elements. Finite element modeling simulation results showed very good agreement with the experimental observations, thereby allowing for the quantification of the influence of temperature and deformation on the evolution of the shape of the

Recent developments in multi-wire fixed abrasive slicing technique (FAST). [for low cost silicon wafer production from ingots

Science.gov (United States)

Schmid, F.; Khattak, C. P.; Smith, M. B.; Lynch, L. D.

1982-01-01

Slicing is an important processing step for all technologies based on the use of ingots. A comparison of the economics of three slicing techniques shows that the fixed abrasive slicing technique (FAST) is superior to the internal diameter (ID) and the multiblade slurry (MBS) techniques. Factors affecting contact length are discussed, taking into account kerf width, rocking angle, ingot size, and surface speed. Aspects of blade development are also considered. A high concentration of diamonds on wire has been obtained in wire packs usd for FAST slicing. The material removal rate was found to be directly proportional to the pressure at the diamond tips.

Effect of annealing temperature on the thermal stress and dislocation density of mc-Si ingot grown by DS process for solar cell application

Science.gov (United States)

Sanmugavel, S.; Srinivasan, M.; Aravinth, K.; Ramasamy, P.

2018-04-01

90% of the solar industries are using crystalline silicon. Cost wise the multi-crystalline silicon solar cells are better compared to mono crystalline silicon. But because of the presence of grain boundaries, dislocations and impurities, the efficiency of the multi-crystalline silicon solar cells is lower than that of mono crystalline silicon solar cells. By reducing the defect and dislocation we can achieve high conversion efficiency. The velocity of dislocation motion increases with stress. By annealing the grown ingot at proper temperature we can decrease the stress and dislocation. Our simulation results show that the value of stress and dislocation density is decreased by annealing the grown ingot at 1400K and the input parameters can be implemented in real system to grow a better mc-Si ingot for energy harvesting applications.

Proposed sale of radioactively contaminated nickel ingots located at the Paducah Gaseous Diffusion Plant, Paducah, Kentucky

International Nuclear Information System (INIS)

1995-10-01

The U.S. Department of Energy (DOE) proposes to sell 8,500 radioactively contaminated nickel ingots (9.350 short tons), currently in open storage at the Paducah Gaseous Diffusion Plant (PGDP), to Scientific Ecology Group, Inc. (SEG) for decontamination and resale on the international market. SEG would take ownership of the ingots when they are loaded for transport by truck to its facility in Oak Ridge, Tennessee. SEG would receive approximately 200 short tons per month over approximately 48 months (an average of 180 ingots per month). The nickel decontamination process specified in SEG's technical proposal is considered the best available technology and has been demonstrated in prototype at SEG. The resultant metal for resale would have contamination levels between 0.3 and 20 becquerel per gram (Bq/g). The health hazards associated with release of the decontaminated nickel are minimal. The activity concentration of the end product would be further reduced when the nickel is combined with other metals to make stainless steel. Low-level radioactive waste from the SEG decontamination process, estimated to be approximately 382 m 3 (12,730 ft), would be shipped to a licensed commercial or DOE disposal facility. If the waste were packaged in 0.23 m 3 -(7.5 ft 3 -) capacity drums, approximately 1,500 to 1,900 drums would be transported over the 48-month contract period. Impacts from the construction of decontamination facilities and the selected site are minimal

Improving the Quality of the Deteriorated Regions of Multicrystalline Silicon Ingots during General Solar Cell Processes

International Nuclear Information System (INIS)

Wu Shan-Shan; Wang Lei; Yang De-Ren

2011-01-01

The behavior of wafers and solar cells from the border of a multicrystalline silicon (mc-Si) ingot, which contain deteriorated regions, is investigated. It is found that the diffusion length distribution of minority carriers in the cells is uniform, and high efficiency of the solar cells (about 16%) is achieved. It is considered that the quality of the deteriorated regions could be improved to be similar to that of adjacent regions. Moreover, it is indicated that during general solar cell fabrication, phosphorus gettering and hydrogen passivation could significantly improve the quality of deteriorated regions, while aluminum gettering by RTP could not. Therefore, it is suggested that the border of a mc-Si ingot could be used to fabricate high efficiency solar cells, which will increase mc-Si utilization effectively. (condensed matter: structure, mechanical and thermal properties)

Obtention of uranium-molybdenum alloy ingots microstructure and phase characterization

Energy Technology Data Exchange (ETDEWEB)

Pedrosa, Tercio A.; Braga, Daniel M.; Paula, Joao Bosco de; Brina, Jose Giovanni M.; Ferraz, Wilmar B., E-mail: tap@cdtn.b, E-mail: bragadm@cdtn.b, E-mail: jbp@cdtn.b, E-mail: jgmb@cdtn.b, E-mail: ferrazw@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2011-07-01

The replacement of high enriched uranium (U-{sup 235} > 85 wt%) by low enriched uranium (U-{sup 235} < 20 wt%) nuclear fuels in research and test reactors is being implemented as an initiative of the Reduced Enrichment for Research and Test Reactors (RERTR) program, conceived in the USA since mid-70s, in order to avoid nuclear weapons proliferation. Such replacement implies in the use of compounds or alloys with higher uranium densities. Several uranium alloys that fill this requirement has been investigated since then. Among these alloys, U-Mo presents great application potential due to its physical properties and good behavior during irradiation, which makes it an important option as a nuclear fuel material for the Brazilian Multipurpose Reactor - RMB. The development of the plate-type nuclear fuel based on U-Mo alloys is being performed at the Nuclear Technology Development Centre (CDTN) and also at the Institute of Energetic and Nuclear Research - IPEN. U-{sup 10}Mo ingots were melted in an induction furnace with protective argon atmosphere. The microstructure of the ingots were characterized through optical and scanning electronic microscopy in the as cast and heat treated conditions. Energy Dispersive Spectrometry and X-Ray Diffraction were used as characterization techniques for elemental analysis and phases determination. It was confirmed the presence of metastable gamma-phase in the as cast condition, surrounded by hypereutectoid alpha-phase (uranium-rich phase), as well as a pearlite-like constituent, composed by alternated lamellas of U{sub 2}Mo compound and alpha-phase, in the heat treated condition. (author)

Preparation of uranium ingots from double fluorides

International Nuclear Information System (INIS)

Le Boulbin, E.

1967-05-01

A simple method has been developed for the preparation of uranium double fluorides and has given a new impetus to the study of the reduction of these compounds with a view to obtaining very pure uranium ingots. This reduction can be carried out using calcium or magnesium as the reducing agent, this latter metal being very interesting from the practical point of view. A comparative study of the heat balances of the reduction processes for the double fluorides and for uranium tetrafluoride has shown that reduction of the double fluorides is possible. The exact experimental conditions for these reductions have been determined. Our study has shown in particular that the reduction of the double salt UF 4 , CaF 2 by magnesium leads to the production of small (20 to 500 g) samples of high-purity uranium with a yield of 99 per cent. (author) [fr

On the cooling rate of strip cast ingots for sintered NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Yu, L.Q. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Yan, M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)]. E-mail: mse_yanmi@dial.zju.edu.cn; Wu, J.M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Luo, W. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Cui, X.G. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Ying, H.G. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

2007-04-30

Effects of the cooling rate of strip cast ingots on magnetic properties of sintered NdFeB magnets were studied. It is found that the magnetic properties greatly depend on wheel speed due to different alloy microstructures, which affect readily the particle size distribution of powders obtained after the subsequent jet milling. At higher cooling rate, interlamellar spacing between Nd-rich platelets of the alloy was small, resulting in a lower saturated magnetization due to increased amounts of small particles after jet milling. With further decreasing cooling rate, the resultant larger interlamellar spacing led to too large particle sizes as well as a more irregular shape; thus deteriorated the magnetic properties of the final magnet. A model was developed to disclose the effects of particle sizes on the magnetic alignment process. In the current investigation, optimum magnetic properties of the final magnets were obtained with a cooling rate of 2.6 m/s for preparing the strip. The magnets made by conventionally cast ingot technique exhibited the lowest magnetic properties because of the slowest cooling rate.

Microstructure and mechanical properties of Al–1Mn and Al–10Si alloy circular clad ingot prepared by direct chill casting

International Nuclear Information System (INIS)

Fu, Ying; Jie, Jinchuan; Wu, Li; Park, Joonpyo; Sun, Jianbo; Kim, Jongho; Li, Tingju

2013-01-01

An innovative direct chill casting process to prepare Al–10 wt%Si and Al–1 wt%Mn alloy circular clad ingots has been developed in the present study. The experimental casting parameters were determined by theoretical analysis, numerical simulation and experimental processes. The interface of clad ingots was investigated by methods of metallographic examination, electron probe microanalysis (EPMA) and transmission electron microscopy (TEM). The results showed that excellent metallurgical bonding of two different aluminum alloys could be achieved by direct chill casting. The Al–1Mn alloy which was poured into the mold earlier served as the substrate for heterogeneous nucleation of Al–10Si alloy. Because of diffusion of Si and Mn elements, a diffusion layer with a thickness of about 40 μm on average between the Al–10Si and Al–1Mn alloys could be obtained. The tensile strength of the clad ingot was 106.8 MPa and the fractured position was located in the Al–1Mn alloy side, indicating the strength of the interfacial region is higher than that of Al–1Mn alloy.

Randomized controlled trial assessing the efficacy of a reusable fish-shaped iron ingot to increase hemoglobin concentration in anemic, rural Cambodian women.

Science.gov (United States)

Rappaport, Aviva I; Whitfield, Kyly C; Chapman, Gwen E; Yada, Rickey Y; Kheang, Khin Meng; Louise, Jennie; Summerlee, Alastair J; Armstrong, Gavin R; Green, Timothy J

2017-08-01

Background: Anemia affects 45% of women of childbearing age in Cambodia. Iron supplementation is recommended in populations in which anemia prevalence is high. However, there are issues of cost, distribution, and adherence. A potential alternative is a reusable fish-shaped iron ingot, which, when added to the cooking pot, leaches iron into the fluid in which it is prepared. Objective: We sought to determine whether there was a difference in hemoglobin concentrations in rural Cambodian anemic women (aged 18-49 y) who cooked with the iron ingot or consumed a daily iron supplement compared with a control after 1 y. Design: In Preah Vihear, 340 women with mild or moderate anemia were randomly assigned to 1 ) an iron-ingot group, 2 ) an iron-supplement (18 mg/d) group, or 3 ) a nonplacebo control group. A venous blood sample was taken at baseline and at 6 and 12 mo. Blood was analyzed for hemoglobin, serum ferritin, and serum transferrin receptor. Hemoglobin electrophoresis was used to detect structural hemoglobin variants. Results: Anemia prevalence was 44% with the use of a portable hemoglobinometer during screening. At baseline, prevalence of iron deficiency was 9% on the basis of a low serum ferritin concentration. There was no significant difference in mean hemoglobin concentrations between the iron-ingot group (115 g/L; 95% CI: 113, 118 g/L; P = 0.850) or iron-supplement group (115 g/L; 95% CI: 113, 117 g/L; P = 0.998) compared with the control group (115 g/L; 95% CI: 113, 117 g/L) at 12 mo. Serum ferritin was significantly higher in the iron-supplement group (73 μg/L; 95% CI: 64, 82 μg/L; P = 0.002) than in the control group at 6 mo; however, this significance was not maintained at 12 mo (73 μg/L; 95% CI: 58, 91 μg/L; P = 0.176). Conclusions: Neither the iron ingot nor iron supplements increased hemoglobin concentrations in this population at 6 or 12 mo. We do not recommend the use of the fish-shaped iron ingot in Cambodia or in countries where the prevalence

Review of ingot niobium as a material for superconducting radiofrequency accelerating cavities

Energy Technology Data Exchange (ETDEWEB)

Kneisel, P., E-mail: kneisel@jlab.org [Jefferson Lab, Newport News, VA 23606 (United States); Ciovati, G.; Dhakal, P. [Jefferson Lab, Newport News, VA 23606 (United States); Saito, K. [Michigan State University, East Lansing, MI 48824 (United States); Singer, W.; Singer, X. [DESY, Notkestrasse 85, D-22607 Hamburg (Germany); Myneni, G.R., E-mail: rao@jlab.org [Jefferson Lab, Newport News, VA 23606 (United States)

2015-02-21

As a result of collaboration between Jefferson Lab and niobium manufacturer Companhia Brasileira de Metalurgia e Mineração (CBMM), ingot niobium was explored as a possible material for superconducting radiofrequency (SRF) cavity fabrication. The first single cell cavity from large-grain high purity niobium was fabricated and successfully tested at Jefferson Lab in 2004. This work triggered research activities in other SRF laboratories around the world. Large-grain (LG) niobium became not only an interesting alternative material for cavity builders, but also material scientists and surface scientists were eager to participate in the development of this technology. Many single cell cavities made from material of different suppliers have been tested successfully and several multi-cell cavities have shown performances comparable to the best cavities made from standard fine-grain niobium. Several 9-cell cavities fabricated by Research Instruments and tested at DESY exceeded the best performing fine grain cavities with a record accelerating gradient of E{sub acc}=45.6 MV/m. The quality factor of those cavities was also higher than that of fine-grain (FG) cavities processed with the same methods. Such performance levels push the state-of-the art of SRF technology and are of great interest for future accelerators. This contribution reviews the development of ingot niobium technology and highlights some of the differences compared to standard FG material and opportunities for further developments.

Report on achievements in fiscal 1999. Research and development of immediately effective and innovative energy environment technology (Development of immediately effective and high-efficiency solar cell technology, development of high-quality ingot manufacturing technology, and development of high-efficiency cell making technology); 1999 nendo sokkoteki kakushinteki energy kankyo gijutsu kenkyu kaihatsu seika hokokusho. Sokkogata kokoritsu taiyo denchi gijutsu kaihatsu (kohinshitsu ingot seizo gijutsu kaihatsu / kohinshitsu cell ka gijutsu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Research and development has been made on improving quality of ingots for substrates, manufacturing high-quality thin type substrates, and making high-efficiency cells. This paper summarizes the achievements in fiscal 1999. In developing the high-quality ingot manufacturing technology, discussions were given on a method for assessing impurities and crystal defects by using the total reflection scattering type infrared tomography, and on the optimal solidifying and cooling conditions during the ingot manufacturing by using simulation calculation for solidification. As a result of analyses and discussions, such findings were found effective that the ingot should be solidified through making the solid-liquid interface shape flat, and the temperature falling rate in an ingot should be maintained constant. In developing the high-efficiency cell making technology, discussions were given on the optimal construction based on a simulation that assumes the light sealing structure using the RIE method, and on the optimal construction of polycrystalline silicon solar cells by using a device simulator (PCID). The important factors in achieving a conversion efficiency of 20% are the light sealing structure, surface passivation, and substrate thickness. (NEDO)

Silicon Ingot Casting - Heat Exchanger Method (HEM). Multi-Wire Slicing - Fixed Abrasive Slicing Technique (Fast). Phase 4 Silicon Sheet Growth Development for the Large Area Sheet Task of the Low-Cost Solar Array Project

Science.gov (United States)

Schmid, F.

1981-01-01

The crystallinity of large HEM silicon ingots as a function of heat flow conditions is investigated. A balanced heat flow at the bottom of the ingot restricts spurious nucleation to the edge of the melted-back seed in contact with the crucible. Homogeneous resistivity distribution over all the ingot has been achieved. The positioning of diamonds electroplated on wirepacks used to slice silicon crystals is considered. The electroplating of diamonds on only the cutting edge is described and the improved slicing performance of these wires evaluated. An economic analysis of value added costs of HEM ingot casting and band saw sectioning indicates the projected add on cost of HEM is well below the 1986 allocation.

Continuous Czochralski growth. Development of advanced Czochralski growth process to produce low cost 150 kg silicon ingots from a single crucible for technology readiness

Science.gov (United States)

The improvement of growth rates using radiation shielding and investigation of the crucible melt interaction for improved yields were emphasized. Growth runs were performed from both 15 and 16 inch diameter crucibles, producing 30 and 37 kg ingots respectively. Efforts to increase the growth rate of 150 mm diameter ingots were limited by temperature instabilities believed to be caused by undesirable thermal convections in the larger melts. The radiation shield improved the growth rate somewhat, but the thermal instability was still evident, leading to nonround ingots and loss of dislocation-free structure. A 38 kg crystal was grown to demonstrate the feasibility of producing 150 kg with four growth cycles. After the grower construction phase, the Hamco microprocessor control system was interfaced to the growth facility, including the sensor for automatic control of seeding temperature, and the sensor for automatic shouldering. Efforts focused upon optimization of the seeding, necking, and shoulder growth automation programs.

The Linear Thermal Expansion of Bulk Nanocrystalline Ingot Iron from Liquid Nitrogen to 300 K.

Science.gov (United States)

Wang, S G; Mei, Y; Long, K; Zhang, Z D

2009-09-17

The linear thermal expansions (LTE) of bulk nanocrystalline ingot iron (BNII) at six directions on rolling plane and conventional polycrystalline ingot iron (CPII) at one direction were measured from liquid nitrogen temperature to 300 K. Although the volume fraction of grain boundary and residual strain of BNII are larger than those of CPII, LTE of BNII at the six measurement directions were less than those of CPII. This phenomenon could be explained with Morse potential function and the crystalline structure of metals. Our LTE results ruled out that the grain boundary and residual strain of BNII did much contribution to its thermal expansion. The higher interaction potential energy of atoms, the less partial derivative of interaction potential energy with respect to temperature T and the porosity free at the grain boundary of BNII resulted in less LTE in comparison with CPII from liquid nitrogen temperature to 300 K. The higher LTE of many bulk nanocrystalline materials resulted from the porosity at their grain boundaries. However, many authors attributed the higher LTE of many nanocrystalline metal materials to their higher volume fraction of grain boundaries.

The Linear Thermal Expansion of Bulk Nanocrystalline Ingot Iron from Liquid Nitrogen to 300 K

Directory of Open Access Journals (Sweden)

Mei Y

2009-01-01

Full Text Available Abstract The linear thermal expansions (LTE of bulk nanocrystalline ingot iron (BNII at six directions on rolling plane and conventional polycrystalline ingot iron (CPII at one direction were measured from liquid nitrogen temperature to 300 K. Although the volume fraction of grain boundary and residual strain of BNII are larger than those of CPII, LTE of BNII at the six measurement directions were less than those of CPII. This phenomenon could be explained with Morse potential function and the crystalline structure of metals. Our LTE results ruled out that the grain boundary and residual strain of BNII did much contribution to its thermal expansion. The higher interaction potential energy of atoms, the less partial derivative of interaction potential energy with respect to temperature T and the porosity free at the grain boundary of BNII resulted in less LTE in comparison with CPII from liquid nitrogen temperature to 300 K. The higher LTE of many bulk nanocrystalline materials resulted from the porosity at their grain boundaries. However, many authors attributed the higher LTE of many nanocrystalline metal materials to their higher volume fraction of grain boundaries.

Ge-Si single crystal growth when the begining of an ingot prepared by a new method is used as the begining of the feeding alloy

International Nuclear Information System (INIS)

Tahirov, V.I.; Quliyev, A.F.; Hasanov, Z.Y.; Qahramanov, N.F.

2008-01-01

Ge-Si system is used to describe binary solid solution single crystal growth when the beginning of the ingot prepared by a new method is used as the beginning of the feeding alloy. At first the feeding ingot is prepared by Bridgman method, then it is exposed to the zone melting. Content distribution of the feeding alloy and the grown crystal is determined by solving the continuity equation. The crystals grown by this method can be used for construction of the vary-zone structures

Development and pilot production of three ingot-source beryllium sheet metal parts

International Nuclear Information System (INIS)

Floyd, D.R.

1975-01-01

Results of an extensive development program aimed at making three, separate, structural components from beryllium, using sheet-metal fabrication methods, are presented. Ingot-source beryllium sheet at thicknesses of 0.100, 0.125, and 0.170 inch is formed in a fully-recrystallized and in a partially-recrystallized condition. The tensile yield strength is 26,000 psi after full recrystallization. After partial recrystallization, tensile yield strength is between 35,000 and 45,000 psi, depending upon sheet thickness, heat treat temperature, and time at temperature. The high yield strength is retained in the parts after forming. (U.S.)

Influence of Crucible Thermal Conductivity on Crystal Growth in an Industrial Directional Solidification Process for Silicon Ingots

Directory of Open Access Journals (Sweden)

Zaoyang Li

2016-01-01

Full Text Available We carried out transient global simulations of heating, melting, growing, annealing, and cooling stages for an industrial directional solidification (DS process for silicon ingots. The crucible thermal conductivity is varied in a reasonable range to investigate its influence on the global heat transfer and silicon crystal growth. It is found that the crucible plays an important role in heat transfer, and therefore its thermal conductivity can influence the crystal growth significantly in the entire DS process. Increasing the crucible thermal conductivity can shorten the time for melting of silicon feedstock and growing of silicon crystal significantly, and therefore large thermal conductivity is helpful in saving both production time and power energy. However, the high temperature gradient in the silicon ingots and the locally concave melt-crystal interface shape for large crucible thermal conductivity indicate that high thermal stress and dislocation propagation are likely to occur during both growing and annealing stages. Based on the numerical simulations, some discussions on designing and choosing the crucible thermal conductivity are presented.

The electrochemical corrosion of bulk nanocrystalline ingot iron in HCl solutions with different concentrations

International Nuclear Information System (INIS)

Wang, S.G.; Sun, M.; Cheng, P.C.; Long, K.

2011-01-01

Highlights: → The corrosion resistance of BNII was enhanced in comparison with CPII in 0.1-0.4 mol L -1 solution. → The function work of BNII is 0.47 eV larger that of CPII. → The energy state density of 4s electrons of BNII is 13.73% less than that of CPII. → BNII corrosion resistance was enhanced due to its larger work function and less 4s electrons weight. → The specific adsorption of Cl - on BNII was weaker than that of CPII due to its larger function work. - Abstract: We studied the corrosion properties of bulk nanocrystalline ingot iron (BNII) and conventional polycrystalline ingot iron (CPII) in HCl solutions from 0.1 mol L -1 to 0.4 mol L -1 at room temperature. The corrosion resistance of BNII was enhanced in comparison with CPII. We investigated the surface energy state densities of BNII and CPII with ultra-violet photoelectron spectroscopy. The energy state density of BNII 4s electrons was 13.73% less than that of CPII. The function work of BNII was 0.47 eV larger that of CPII. The corrosion resistance of BNII was enhanced in comparison with CPII due to its less energy state density of 4s electrons, larger work function and weaker Cl - specific adsorption.

Vertical Bridgman growth and characterization of Cd_0.95-xMn_xZn_0.05Te (x=0.20, 0.30) single-crystal ingots

Energy Technology Data Exchange (ETDEWEB)

Bolotnikov, A. [Brookhaven National Lab. (BNL), Upton, NY (United States); Kopach, V. [Brookhaven National Lab. (BNL), Upton, NY (United States); Kopach, O. [Brookhaven National Lab. (BNL), Upton, NY (United States); Shcherbak, L. [Brookhaven National Lab. (BNL), Upton, NY (United States); Fochuk, P. [Brookhaven National Lab. (BNL), Upton, NY (United States); Filonenko, S. [Brookhaven National Lab. (BNL), Upton, NY (United States); James, R. [Brookhaven National Lab. (BNL), Upton, NY (United States)

2017-08-01

Solid-liquid phase transitions in Cd_0.95-xMn_xZn_0.05Te alloys with x = 0.20 and 0.30 were investigated by differential thermal analysis (DTA). The heating/cooling rates were 5 and 10 K/min with a melt dwell time of 10, 30 and 60 minutes. Cd_0.95-xMn_xZn_0.05Te (x=0.20, 0.30) single-crystal ingots were grown by the vertical Bridgman method guided using the DTA results. Te inclusions (1-20 microns), typical for CdTe and Cd(Zn)Te crystals, were observed in the ingots by infrared transmission microscopy. The measured X-ray diffraction patterns showed that all compositions are found to be in a single phase. Using current-voltage (I-V) measurements, the resistivity of the samples from each ingot was estimated to be about 10⁵ Ohm·cm. The optical transmission analysis demonstrated that the band-gap width of the investigated ingots increased from 1.77 to 1.88 eV with the increase of the MnTe content from 20 to 30 mol. %.

Analysis and calculation of macrosegregation in a casting ingot. MPS solidification model. Volume 1: Formulation and analysis

Science.gov (United States)

Maples, A. L.; Poirier, D. R.

1980-01-01

The physical and numerical formulation of a model for the horizontal solidification of a binary alloy is described. It can be applied in an ingot. The major purpose of the model is to calculate macrosegregation in a casting ingot which results from flow of interdendritic liquid during solidification. The flow, driven by solidification contractions and by gravity acting on density gradients in the interdendritic liquid, was modeled as flow through a porous medium. The symbols used are defined. The physical formulation of the problem leading to a set of equations which can be used to obtain: (1) the pressure field; (2) the velocity field: (3) mass flow and (4) solute flow in the solid plus liquid zone during solidification is presented. With these established, the model calculates macrosegregation after solidification is complete. The numerical techniques used to obtain solution on a computational grid are presented. Results, evaluation of the results, and recommendations for future development of the model are given. The macrosegregation and flow field predictions for tin-lead, aluminum-copper, and tin-bismuth alloys are included as well as comparisons of some of the predictions with published predictions or with empirical data.

Sequential separation of transuranic elements and fission products from uranium metal ingots in electrolytic reduction process of spent PWR fuels

International Nuclear Information System (INIS)

Chang Heon Lee; Kih Soo Joe; Won Ho Kim; Euo Chang Jung; Kwang Yong Jee

2009-01-01

A sequential separation procedure has been developed for the determination of transuranic elements and fission products in uranium metal ingot samples from an electrolytic reduction process for a metallization of uranium dioxide to uranium metal in a medium of LiCl-Li 2 O molten salt at 650 deg C. Pu, Np and U were separated using anion-exchange and tri-n-butylphosphate (TBP) extraction chromatography. Cs, Sr, Ba, Ce, Pr, Nd, Sm, Eu, Gd, Zr and Mo were separated in several groups from Am and Cm using TBP and di(2-ethylhexyl)phosphoric acid (HDEHP) extraction chromatography. Effect of Fe, Ni, Cr and Mg, which were corrosion products formed through the process, on the separation of the analytes was investigated in detail. The validity of the separation procedure was evaluated by measuring the recovery of the stable metals and 239 Pu, 237 Np, 241 Am and 244 Cm added to a synthetic uranium metal ingot dissolved solution. (author)

Characteristics of the natural uranium ingots developed in IPEN - CNEN/SP

International Nuclear Information System (INIS)

Soares, M.C.B.; Koshimizu, S.

1990-01-01

The natural uranium consists of two primary isotopes, the U sup(235) (0,7%) and the U sup(238) (99,3%). The isotopic separation carried out in order to obtain enriched uranium, generates a by-product called depleted uranium, which can be applied for industrial uses. The most singular property, from engineering standpoint, is its high density. When the density is the only important factor, the uranium has great advantage over other heavy metals related to economic and technical considerations. Among some applications of uranium are aircraft and missile counterweights, kinetics energy penetrators, radiation shielding, gyro rotors and oil-well sinker bars. The uranium ingot fabrication is done by direct reduction of UF, with magnesium, without remelting. The microstructure of as-cast uranium is, as in the other as-cast, formed by coarse and. (author)

Thermal Stability of Zone Melting p-Type (Bi, Sb)2Te3 Ingots and Comparison with the Corresponding Powder Metallurgy Samples

Science.gov (United States)

Jiang, Chengpeng; Fan, Xi'an; Hu, Jie; Feng, Bo; Xiang, Qiusheng; Li, Guangqiang; Li, Yawei; He, Zhu

2018-04-01

During the past few decades, Bi2Te3-based alloys have been investigated extensively because of their promising application in the area of low temperature waste heat thermoelectric power generation. However, their thermal stability must be evaluated to explore the appropriate service temperature. In this work, the thermal stability of zone melting p-type (Bi, Sb)2Te3-based ingots was investigated under different annealing treatment conditions. The effect of service temperature on the thermoelectric properties and hardness of the samples was also discussed in detail. The results showed that the grain size, density, dimension size and mass remained nearly unchanged when the service temperature was below 523 K, which suggested that the geometry size of zone melting p-type (Bi, Sb)2Te3-based materials was stable below 523 K. The power factor and Vickers hardness of the ingots also changed little and maintained good thermal stability. Unfortunately, the thermal conductivity increased with increasing annealing temperature, which resulted in an obvious decrease of the zT value. In addition, the thermal stabilities of the zone melting p-type (Bi, Sb)2Te3-based materials and the corresponding powder metallurgy samples were also compared. All evidence implied that the thermal stabilities of the zone-melted (ZMed) p-type (Bi, Sb)2Te3 ingots in terms of crystal structure, geometry size, power factor (PF) and hardness were better than those of the corresponding powder metallurgy samples. However, their thermal stabilities in terms of zT values were similar under different annealing temperatures.

Numerical analysis of thermal stress and dislocation density distributions in large size multi-crystalline silicon ingots during the seeded growth process

Science.gov (United States)

Nguyen, Thi Hoai Thu; Chen, Jyh-Chen; Hu, Chieh; Chen, Chun-Hung; Huang, Yen-Hao; Lin, Huang-Wei; Yu, Andy; Hsu, Bruce

2017-06-01

In this study, a global transient numerical simulation of silicon growth from the beginning of the solidification process until the end of the cooling process is carried out modeling the growth of an 800 kg ingot in an industrial seeded directional solidification furnace. The standard furnace is modified by the addition of insulating blocks in the hot zone. The simulation results show that there is a significant decrease in the thermal stress and dislocation density in the modified model as compared to the standard one (a maximal decrease of 23% and 75% along the center line of ingot for thermal stress and dislocation density, respectively). This modification reduces the heating power consumption for solidification of the silicon melt by about 17% and shortens the growth time by about 2.5 h. Moreover, it is found that adjusting the operating conditions of modified model to obtain the lower growth rate during the early stages of the solidification process can lower dislocation density and total heater power.

Procedure for the qualification of a manufacturer of ingot iron pieces for application in nuclear power plant components

International Nuclear Information System (INIS)

Rahn, K.M.M.; Jusevicius, E.; Michael, H.

1981-01-01

The process for the qualification of 'Sao Caetano do Sul (Acos Villares S/A)' Plant as manufacturers of ingot iron pieces for application in components of Angra 2 and Angra 3 Nuclear Power Plants, is presented. The qualification was executed by IBQN - Instituto Brasileiro de Qualidade Nuclear - the organ officially in charge of the execution of qualification of suppliers of materials for the nuclear industry. (E.G.) [pt

Positive segregation as a function of buoyancy force during steel ingot solidification

International Nuclear Information System (INIS)

Radovic, Zarko; Jaukovic, Nada; Lalovic, Milisav; Tadic, Nebojsa

2008-01-01

We analyze theoretically and experimentally solute redistribution in the dendritic solidification process and positive segregation during solidification of steel ingots. Positive segregation is mainly caused by liquid flow in the mushy zone. Changes in the liquid steel velocity are caused by the temperature gradient and by the increase in the solid fraction during solidification. The effects of buoyancy and of the change in the solid fraction on segregation intensity are analyzed. The relationships between the density change, liquid fraction and the steel composition are considered. Such elements as W, Ni, Mo and Cr decrease the effect of the density variations, i.e. they show smaller tendency to segregate. Based on the modeling and experimental results, coefficients are provided controlling the effects of chemical composition, secondary dendrite arm spacing and the solid fraction.

Analysis and calculation of macrosegregation in a casting ingot, exhibits C and E

Science.gov (United States)

Poirier, D. R.; Maples, A. L.

1984-01-01

A computer model which describes the solidification of a binary metal alloy in an insulated rectangular mold with a temperature gradient is presented. A numerical technique, applicable to a broad class of moving boundary problems, was implemented therein. The solidification model described is used to calculate the macrosegregation within the solidified casting by coupling the equations for liquid flow in the solid/liquid or mushy zone with the energy equation for heat flow throughout the ingot and thermal convection in the bulk liquid portion. The rate of development of the solid can be automatically calculated by the model. Numerical analysis of such solidification parameters as enthalpy and boundary layer flow is displayed. On-line user interface and software documentation are presented.

Energy-efficiency in inductive heating of forging ingots; Energieeffizienz bei der induktiven Erwaermung von Schmiedebloecken

Energy Technology Data Exchange (ETDEWEB)

Padberg, Michael; Doetsch, Erwin [ABP Induction Systems, Dortmund (Germany)

2012-03-15

The continuously increasing importance of the CO{sub 2} balance and of conservation of resources is resulting in ever greater demands for high energy-efficiency in the process used for heating of forging ingots. Plant and process engineering play roles of parallel significance in the fulfillment of these requirements, and this article focuses on both in equal degree. The shares of the individual components in the overall energy consumption of an induction heating installation are therefore firstly determined, and their respective potentials for optimization then discussed. The quality of the heating process itself, and its optimum design for reduction of energy consumption, are then examined. (orig.)

Low cost monocrystalline silicon sheet fabrication for solar cells by advanced ingot technology

Science.gov (United States)

Fiegl, G. F.; Bonora, A. C.

1980-01-01

The continuous liquid feed (CLF) Czochralski furnace and the enhanced I.D. slicing technology for the low-cost production of monocrystalline silicon sheets for solar cells are discussed. The incorporation of the CLF system is shown to improve ingot production rate significantly. As demonstrated in actual runs, higher than average solidification rates (75 to 100 mm/hr for 150 mm 1-0-0 crystals) can be achieved, when the system approaches steady-state conditions. The design characteristics of the CLF furnace are detailed, noting that it is capable of precise control of dopant impurity incorporation in the axial direction of the crystal. The crystal add-on cost is computed to be $11.88/sq m, considering a projected 1986 25-slice per cm conversion factor with an 86% crystal growth yield.

Copper alloys with improved properties: standard ingot metallurgy vs. powder metallurgy

Directory of Open Access Journals (Sweden)

Milan T. Jovanović

2014-09-01

Full Text Available Three copper-based alloys: two composites reinforced with Al2O3 particles and processed through powder metallurgy (P/M route, i.e. by internal oxidation (Cu-2.5Al composite and by mechanical alloying (Cu-4.7Al2O3 and Cu-0.4Cr-0.08Zr alloy produced by ingot metallurgy (vacuum melting and casting were the object of this investigation. Light microscope and scanning electron microscope (SEM equipped with electron X-ray spectrometer (EDS were used for microstructural characterization. Microhardness and electrical conductivity were also measured. Compared to composite materials, Cu-0.4Cr-0.08Zr alloy possesses highest electrical conductivity in the range from 20 to 800 ℃, whereas the lowest conductivity shows composite Cu-2.5Al processed by internal oxidation. In spite to somewhat lower electrical conductivity (probably due to inadequate density, Cu-2.5Al composite exhibits thermal stability enabling its application at much higher temperatures than materials processed by mechanical alloying or by vacuum melting and casting.

The influence of the mould cooling temperature on the surface appearance and the internal quality of ESR ingots

Science.gov (United States)

Kubin, M.; Ofner, B.; Holzgruber, H.; Schneider, R.; Enzenhofer, D.; Filzwieser, A.; Konetschnik, S.

2016-07-01

One of the main benefits of the ESR process is to obtain an ingot surface which is smooth and allows a subsequent forging operation without any surface dressing. The main influencing factor on surface quality is the precise controlling of the process such as melt rate and electrode immersion depth. However, the relatively strong cooling effect of water as a cooling medium can result in the solidification of the meniscus of the liquid steel on the boundary liquid steel and slag which is most likely the origin of surface defects. The usage of different cooling media like ionic liquids, a salt solution which can be heated up to 250°C operating temperature might diminish the meniscus solidification phenomenon. This paper shows the first results of the usage of an ionic liquid as a mould cooling medium. In doing so, 210mm diameter ESR ingots were produced with the laboratory scale ESR furnace at the university of applied science using an ionic liquid cooling device developed by the company METTOP. For each trial melt different inlet and outlet temperatures of the ionic liquid were chosen and the impact on the surface appearance and internal quality were analyzed. Furthermore the influence on the energy balance is also briefly highlighted. Ultimately, an effect of the usage of ionic liquids as a cooling medium could be determined and these results will be described in detail within the scope of this paper.

Operating experience in processing of differently sourced deeply depleted uranium oxide and production of deeply depleted uranium metal ingots

International Nuclear Information System (INIS)

Manna, S.; Ladola, Y.S.; Sharma, S.; Chowdhury, S.; Satpati, S.K.; Roy, S.B.

2009-01-01

Uranium Metal Plant (UMP) of BARC had first time experience on production of three Depleted Uranium Metal (DUM) ingots of 76kg, 152kg and 163kg during March 1991. These ingots were produced by processing depleted uranyl nitrate solution produced at Plutonium Plant (PP), Trombay. In recent past Uranium Metal Plant (UMP), Uranium Extraction Division (UED), has been assigned to produce tonnage quantity of Deeply DUM (DDUM) from its oxide obtained from PP, PREFRE and RMP, BARC. This is required for shielding the high radioactive source of BHABHATRON Tele-cobalt machine, which is used for cancer therapy. The experience obtained in processing of various DDU oxides is being utilized for design of large scale DDU-metal plant under XIth plan project. The physico- chemical characteristics like morphology, density, flowability, reactivity, particle size distribution, which are having direct effect on reactivity of the powders of the DDU oxide powder, were studied and the shop-floor operational experience in processing of different oxide powder were obtained and recorded. During campaign trials utmost care was taken to standardized all operating conditions using the same equipment which are in use for natural uranium materials processing including safety aspects both with respect to radiological safety and industrial safety. Necessary attention and close monitoring were specially arranged and maintained for the safety aspects during the trial period. In-house developed pneumatic transport system was used for powder transfer and suitable dust arresting system was used for reduction of powder carry over

Quality Management for Neutron Transmutation Doping of Silicon Ingot in HANARO

Energy Technology Data Exchange (ETDEWEB)

Kang, Ki-Doo; Kim, Ji-Uk; Yun, Hwa-Kyung; Lim, Chul-Hong; Kim, Young-Chil; Kim, Myong-Seop; Park, Sang-Jun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2007-10-15

By using this doping method, silicon semiconductors with extremely uniform dopant distributions can be produced, and this is the dominant advantage of NTD compared with a conventional chemical doping. Good uniformity of a dopant concentration is usually required for high power applications such as thyristor (SCR), IGBT, IGCT and GTO and for special sensors. Achieving an accurate neutron fluence corresponding to a target resistivity as well as a uniform irradiation is the prime target of a neutron irradiation for NTD. Generally, in order to reach an accurate neutron fluence, a real time neutron flux is monitored by a neutron detector such as a Self-powered Neutron Detector(SPND). And, after an irradiation, the total irradiation fluence is confirmed by measuring the absolute activity of a neutron activation sample that has been irradiated with a silicon ingot, and thus the SPND can be properly calibrated. Excellent irradiation uniformity and a high accuracy for a target neutron dose have been achieved from the early works of NTD. However, to maintain this excellent quality, the neutron irradiation fluence should be continuously modified and controlled. So, in this work, an activity to maintain the irradiation quality is introduced.

Slag inclusions in vacuum-melted ingots of the KhN73MBTYu nickel base alloy

International Nuclear Information System (INIS)

Gorin, V.A.; Kleshchev, A.S.; Kazharskaya, L.P.

1977-01-01

Three types of slag inclusions in ingots of the vacuum-arc-remelted nickel alloy KhN73MBTYu are considered. Type 1 inclusions are those in the surface zone; type 2 inclusions are agglomerations of nitrides and oxides formed due to the fall of lining slag; type 3 inclusions consist of agglomerations of nitrides and oxides as a result of interaction of dissolved oxygen and nitrogen with melt components. The inclusions are removed by machining of the lateral surface. It should be noted that the presence of a large amount of slag on the surface of the molten pool adversely affects the stability of the electrical regime of melting. Strict adherence to the recommendations on the melting and pouring of the initial metal reduces the pollution of the consumable electrode with nonmetallic inclusions

Numerical analysis on effect of annealing mc-Si ingot grown by DS process for PV application

Science.gov (United States)

Aravindan, G.; Srinivasan, M.; Aravinth, K.; Ramasamy, P.

2017-10-01

Silicon solar cells play a crucial role in Photo voltaic (PV) application. We have numerically investigated thermal stress and normal stress components (Sigma 11, Sigma 22, Sigma 33 and sigma 12) by using finite volume method. The maximum thermal stress has low value at the centre region for 900 K and 700 K annealing temperatures comparing all the cases. The maximum thermal stress at peripheral region is low for 700 K annealing compared to 900 K annealing. The annealing effect of mc-Si ingot normal stress components is discussed. At 700 K annealing temperature the normal stress in 11 and 33 direction has lower maximum and at the 900 K annealing temperature the normal stress in 22 and 12 direction has lower maximum.

Obtention of uranium-molybdenum alloy ingots technique to avoid carbon contamination

Energy Technology Data Exchange (ETDEWEB)

Pedrosa, Tercio A.; Paula, Joao Bosco de; Reis, Sergio C.; Brina, Jose Giovanni M.; Faeda, Kelly Cristina M.; Ferraz, Wilmar B., E-mail: tap@cdtn.b, E-mail: jbp@cdtn.b, E-mail: jgmb@cdtn.b, E-mail: ferrazw@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2011-07-01

The replacement of high enriched uranium (U{sup 235} > 85 wt%) by low enriched uranium (U{sup 235} < 20wt%) nuclear fuels in research and test reactors is being implemented as an initiative of the Reduced Enrichment for Research and Test Reactors (RERTR) program, conceived in the USA since mid-70s, in order to avoid nuclear weapons proliferation. Such replacement implies in the use of compounds or alloys with higher uranium densities. Among the several uranium alloys investigated since then, U-Mo presents great application potential due to its physical properties and good behavior during irradiation, which makes it an important option as a nuclear fuel material for the Brazilian Multipurpose Reactor - RMB. The development of the plate-type nuclear fuel based on U-Mo alloy is being performed at the Nuclear Technology Development Centre (CDTN) and also at IPEN. The carbon contamination of the alloy is one of the great concerns during the melting process. It was observed that U-Mo alloy is more critical considering carbon contamination when using graphite crucibles. Alternative melting technique was implemented at CDTN in order to avoid carbon contamination from graphite crucible using Yttria stabilized ZrO{sub 2} crucibles. Ingots with low carbon content and good internal quality were obtained. (author)

Measurement of the ratio of liquid to solid phases in a continuous ingot

International Nuclear Information System (INIS)

Deryabina, G.N.; Ripp, A.G.

1980-01-01

A radiometric method of measuring the ratio of liquid and solid phases (crust thickness) in a continuous ingot for automation of the continuous steel casting process, has been proposed. The essence of the method is, that radiation flux, bearing information on the object tested, is transformed in a succession of electric pulses, which is processed afterwords for obtaining necessary information. In this case either the flux of non-scattered radiation, passed through the object, or the flux of single-scattered radiation reflected from the object is registered. Block-diagram and specifications of a radiometric device with the Co source of 50 gxequiv. Ra activity developed for this purpose are presented. The technique for calibration ob the device and the results of its tests, are described. It is shown, that introduction of such devices for the control crust thickness at the installations of continuous steel casting of metallurgical works would permit to exercise casting in the optimum regime, to exclude metal leakage, to increase its quality and yield of the useful metal

Research and Manufacture of Casting Automation Line for LBMA 1000 Ounces Standard Silver Ingot Based on Production Logistics%基于生产物流的LBMA1000盎司标准银锭自动化铸造线的研制

Institute of Scientific and Technical Information of China (English)

郑端; 吴建明; 安国瑞; 朱建斌; 王天才; 周鹤立; 翟瑞锋; 王勇

2016-01-01

In order to improve the production efficiency of the London bullion market association (LBMA)1 000 ounces standard silver,using the method of production logistics management to analyze its production process,delete the redundant movement of production logistics and optimize the logistics process,a set of silver ingot automatic casting line was developed in wkich several logistics action were completed by an integrated device for casting silver ingot,such as baking molds,casting and molding of 7 pieces of silver ingots one by one,feedbacking pouring mass signal,slow cooling temperature and demoulding,etc.Trial production shows that the casting line can shorten the silver ingot manufacturing time by 36.5％,handling time by 94％,transport distance by 91.6％,and it can reduce operating staff by 40％,improve yield rate of finished products by 5.33％,significantly improve the production efficiency.The produced 1000 ounces standard silver ingots can meet the requirements of LBMA.%为了提高伦敦金银市场协会(LBMA)1 000盎司标准银锭的生产效率,从生产物流的角度分析了1000盎司标准银锭的生产工艺,删除了生产物流中的多余动作,优化了物流过程,设计了一套银锭自动化铸造线.研制了铸造线的关键设备:银锭铸造车,它把烘模、7块银锭逐一浇注成型、反馈浇注质量信号、补温缓冷、脱模等物流动作集中在一台单体设备上.通过试生产表明,铸造线能够缩短银锭制造时间36.5％、搬运时间94％、搬运距离91.6％,减少操作人员40％,提高成品率5.33％,生产出符合LBMA要求的1000盎司标准银锭.

The influence of ingot annealing on the corrosion resistance of a PrFeCoBNbP alloy

International Nuclear Information System (INIS)

Oliveira, M.C.L.; Takiishi, H.; Faria, R.N.; Costa, I.

2008-01-01

The influence of the annealing time on the corrosion resistance of a Pr-Fe-Co-B-Nb alloy with the addition of 0.1 wt% P was investigated here using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The cast ingot alloys were annealed at 1100 deg. C for 10, 15 and 20 h. The specimens were immersed for 30 days in naturally aerated 0.02 M Na 2 HPO 4 solution at room temperature, during which period the evolution of the electrochemical behavior was assessed using EIS. The results indicated that the corrosion resistance of the Pr 14 Fe bal Co 16 B 6 Nb 0.1 P 0.25 alloy was related to the annealing time and, hence, to its microstructure. Annealing at 1100 deg. C for 10 h was insufficient to eliminate the Fe-α phase from the alloy microstructure, whereas annealing for 15 and 20 h removed an increasing amount of Fe-α phase, thereby increasing the alloy's corrosion resistance

Detection of carbon dioxide in the gases evolved during the hot extraction determination of hydrogen in uranium ingots

International Nuclear Information System (INIS)

Jursik, M.L.; Pope, J.D.

1977-08-01

The hot extraction method was used at the National Lead Company of Ohio to determine hydrogen in uranium metal at the 2 ppM level. The volume of gas evolved from the heated sample was assumed to be hydrogen. When a liquid nitrogen trap was placed into the system the hydrogen values were reduced 5 to 10%. The gas retained by the nitrogen trap was identified by mass spectrometry as predominantly carbon dioxide. Low hydrogen values were observed only when the nitrogen trap was used in the analysis of high-carbon (300 to 600 ppM) uranium from NLO production ingots. However, hydrogen values for low-carbon (30 to 50 ppM) uranium were unaffected by the nitrogen trap. The formation of carbon dioxide appears to be associated with the carbon content of the uranium metal. Comparisons of hydrogen values obtained with the hot extraction method and with an inert fusion--thermal conductivity method are also presented. 3 tables, 4 figures

Microstructure and textural characterization of hot extruded Zr-2.5Nb alloy PHWR pressure tube fabricated by various ingot processing route

International Nuclear Information System (INIS)

Vaibhaw, Kumar; Jha, S.K.; Saibaba, N.; Neogy, S.; Mani Krishna, K.V.; Srivastava, D.; Dey, G.K.

2011-01-01

Zr-2.5 Nb alloys finds its applications as a pressure tube component in pressure tube type thermal reactors such as PHWRs and RBMK due to properties attributed such as low neutron absorption cross section, high temperature strength and corrosion resistance etc. Manufacturing of this life time components involves series of thermo-mechanical processes of hot working and cold working with intermediate annealing. The life time of Pressure tube are limited due to their diametral creep properties which is governed by metallurgical characteristics such as texture, microstructure dislocation density etc. The primary breakdown of cast structure in Vacuum Arc Melted ingot can be effected by either hot extrusion or forging in single or multiple stages before final hot extrusion step into the blank for manufacturing of seamless pressure tube. Elevated temperature deformation carried out in hot working above the recrystallization temperature would enable impositions of large strains in single step. This deformation causes a significant change in the microstructure of the material and depends on process parameters such as extrusion ratio, temperature and strain rate. Basic microstructure developed at this deformation stage has significant bearing on the final properties of the material fabricated with subsequent cold working steps. The major texture in α+β Zr-2.5 Nb alloy is established during final extrusion to blank which does not change significantly during subsequent cold pilgering. However, microstructure is modified significantly in subsequent cold working which can be effected by cold pilgering or cold drawing in single or multiple steps. Present paper brings out the various ingot processing routes using forging and or extrusion followed for fabrication of pressure tubes. The development of texture and microstructures has been discussed at the blank stage from these processing routes and also with respect to varying extrusion variable such as extrusion ratio

Development and characterization of Al-Zn alloy by ingot metallurgy and powder metallurgy with improved mechanical properties

International Nuclear Information System (INIS)

Waseem, M.; Awais, H.B.; Zauha, M.S.; Tariq, N.H.

2007-01-01

Current project focuses on the production of AI-Zn alloy AA7075 used for wide range of applications like Aircraft components, missile and other structural applications. The above alloy was developed by two different routes. One was melting /casting, after which alloy was characterized by microstructural - examination (optical and SEM) and mechanical testing. Other route was the preparation of this alloy by powder metallurgy. This involves preparation of powders, mechanical alloying, compaction, sintering, rolling, solution treatment and aging then analysis. Powders of Aluminum, Zinc and powders of master alloys of AI-Cu, AI-Mg, AI-Mn, and AI-Cr were Mechanical alloyed. Then this powder was compacted by uniaxial press to form pellets. Sintering was carried out at 500 degree C and then hot rolled in Ar atmosphere. After solution and aging treatments samples were characterized. It is observed that there is about 12-21% improvement in mechanical properties such as tensile strength, yield strength, ductility and fracture toughness due to the more fine microstructure and less segregation than ingot metallurgy route. (author)

Microstructure Evolution and Flow Stress Model of a 20Mn5 Hollow Steel Ingot during Hot Compression.

Science.gov (United States)

Liu, Min; Ma, Qing-Xian; Luo, Jian-Bin

2018-03-21

20Mn5 steel is widely used in the manufacture of heavy hydro-generator shaft due to its good performance of strength, toughness and wear resistance. However, the hot deformation and recrystallization behaviors of 20Mn5 steel compressed under high temperature were not studied. In this study, the hot compression experiments under temperatures of 850-1200 °C and strain rates of 0.01/s-1/s are conducted using Gleeble thermal and mechanical simulation machine. And the flow stress curves and microstructure after hot compression are obtained. Effects of temperature and strain rate on microstructure are analyzed. Based on the classical stress-dislocation relation and the kinetics of dynamic recrystallization, a two-stage constitutive model is developed to predict the flow stress of 20Mn5 steel. Comparisons between experimental flow stress and predicted flow stress show that the predicted flow stress values are in good agreement with the experimental flow stress values, which indicates that the proposed constitutive model is reliable and can be used for numerical simulation of hot forging of 20Mn5 hollow steel ingot.

On numerical modeling of low-head direct chill ingot caster for magnesium alloy AZ31

Directory of Open Access Journals (Sweden)

Mainul Hasan

2014-12-01

Full Text Available A comprehensive 3D turbulent CFD study has been carried out to simulate a Low-Head (LH vertical Direct Chill (DC rolling ingot caster for the common magnesium alloy AZ31. The model used in this study takes into account the coupled laminar/turbulent melt flow and solidification aspects of the process and is based on the control-volume finite-difference approach. Following the aluminum/magnesium DC casting industrial practices, the LH mold is taken as 30 mm with a hot top of 60 mm. The previously verified in-house code has been modified to model the present casting process. Important quantitative results are obtained for four casting speeds, for three inlet melt pouring temperatures (superheats and for three metal-mold contact heat transfer coefficients for the steady state operational phase of the caster. The variable cooling water temperatures reported by the industry are considered for the primary and secondary cooling zones during the simulations. Specifically, the temperature and velocity fields, sump depth and sump profiles, mushy region thickness, solid shell thickness at the exit of the mold and axial temperature profiles at the center and at three strategic locations at the surface of the slab are presented and discussed.

One-dimensional model with fermions in the framework of topological expansion

International Nuclear Information System (INIS)

Azakov, S.I.; Aliev, Eh.S.

1986-01-01

Topological expansion for the one-plaquette U(N) gauge model with fermions is investigated in the leading order for the Wilson and Manton actions. It is shown that the introduction of fermions does not change the phase structure

Influence of transport mechanisms on nucleation and grain structure formation in DC cast aluminium alloy ingots

Science.gov (United States)

Bedel, M.; Založnik, M.; Kumar, A.; Combeau, H.; Jarry, P.; Waz, E.

2012-01-01

The grain structure formation in direct chill (DC) casting is directly linked to nucleation, which is generally promoted by inoculation. Inoculation prevents defects, but also modifies the physical properties by changing the microstructure. We studied the coupling of the nucleation on inoculant particles and the grain growth in the presence of melt flow induced by thermosolutal convection and of the transport of free-floating equiaxed grains. We used a volume-averaged two-phase multiscale model with a fully coupled description of phenomena on the grain scale (nucleation on grain refiner particles and grain growth) and on the product scale (macroscopic transport). The transport of inoculant particles is also modeled, which accounts for the inhomogeneous distribution of inoculant particles in the melt. The model was applied to an industrial sized (350mm thick) DC cast aluminium alloy ingot. A discretised nuclei size distribution was defined and the impact of different macroscopic phenomena on the grain structure formation was studied: the zone and intensity of nucleation and the resulting grain size distribution. It is shown that nucleation in the presence of macroscopic transport cannot be explained only in terms of cooling rate, but variations of composition, nuclei density and grain density, all affected by transport, must be accounted for.

Alzheimer's Disease and Related Disorders: The Government's Response. Hearing before the Select Committee on Aging. House of Representatives, Ninety-Ninth Congress, Second Session (Cold Spring Harbor, NY).

Science.gov (United States)

Congress of the U.S., Washington, DC. House Select Committee on Aging.

This document presents witness testimonies and prepared statements from the Congressional hearing called to examine questions surrounding Alzheimer's disease, its treatment, funding for research, legal aspects, and support for families of Alzheimer's victims. Opening statements are included from Congressmen Downey, Mrazek, and Manton. Testimonies…

Remarks on lattice gauge models

International Nuclear Information System (INIS)

Grosse, H.

1981-01-01

The author reports a study of the phase structure of lattice gauge models where one takes as a gauge group a non-abelian discrete subgroup of SU(3). In addition he comments on a lattice action proposed recently by Manton and observes that it violates a positivity property. (Auth.)

Preparation of High-Density Uranium-Silicide U3Sl2-Uss: Effects of Preirradiation Heat Treatment on As-Cast Ingot Fuel Plates

International Nuclear Information System (INIS)

Suripto, A; Yuwono

1998-01-01

Heat treatment experiments upon U 3 Si 2 - U ss ingot have been cam e d out to obtain free uranium particle size improvement which is required to enhance the U-Al inter-diffusion reaction in the fuel plate meat. . Heat treatment experiments upon fuel plates containing dispersion of U 3 Si 2 - U ss in Al matrix have also been carried out to study the effect of temperature and treatment duration on the extent of inter-diffusion reaction between free uranium particle and aluminium matrix in the fuel plate meat. Both the experiments indicate that a drastic size improvement has occurred with the U 3 Si 2 as well as free uranium particles upon heat treatment at controlled temperature between the U 3 Si 2 peritectic and peritectoid temperatures and that the inter-diffusion reaction between free uranium and Al matrix occurs quite significantly at temperatures higher than that ordinarily used in the fabrication procedure

Hot Deformation Behavior and a Two-Stage Constitutive Model of 20Mn5 Solid Steel Ingot during Hot Compression

Directory of Open Access Journals (Sweden)

Min Liu

2018-03-01

Full Text Available 20Mn5 steel is widely used in the manufacture of heavy hydro-generator shaft forging due to its strength, toughness, and wear resistance. However, the hot deformation and recrystallization behaviors of 20Mn5 steel compressed under a high temperature were not studied. For this article, hot compression experiments under temperatures of 850–1200 °C and strain rates of 0.01 s−1–1 s−1 were conducted using a Gleeble-1500D thermo-mechanical simulator. Flow stress-strain curves and microstructure after hot compression were obtained. Effects of temperature and strain rate on microstructure are analyzed. Based on the classical stress-dislocation relationship and the kinetics of dynamic recrystallization, a two-stage constitutive model is developed to predict the flow stress of 20Mn5 steel. Comparisons between experimental flow stress and predicted flow stress show that the predicted flow stress values are in good agreement with the experimental flow stress values, which indicates that the proposed constitutive model is reliable and can be used for numerical simulation of hot forging of 20Mn5 solid steel ingot.

Remarks on lattice gauge models

International Nuclear Information System (INIS)

Grosse, H.

1981-01-01

The author reports on a study of the phase structure of lattice gauge models where one takes as a gauge group a non-abelian discrete subgroup of SU(3). In addition he comments on a lattice action proposed recently by Manton (1980) and observes that it violates a positivity property. (Auth.)

Development of advanced Czochralski Growth Process to produce low cost 150 KG silicon ingots from a single crucible for technology readiness

Science.gov (United States)

1981-01-01

The goals in this program for advanced czochralski growth process to produce low cost 150 kg silicon ingots from a single crucible for technology readiness are outlined. To provide a modified CG2000 crystal power capable of pulling a minimum of five crystals, each of approximately 30 kg in weight, 150 mm diameter from a single crucible with periodic melt replenishment. Crystals to have: resistivity of 1 to 3 ohm cm, p-type; dislocation density below 1- to the 6th power per cm; orientation (100); after growth yield of greater than 90%. Growth throughput of greater than 2.5 kg per hour of machine operation using a radiation shield. Prototype equipment suitable for use as a production facility. The overall cost goal is $.70 per peak watt by 1986. To accomplish these goals, the modified CG2000 grower and development program includes: (1) increased automation with a microprocessor based control system; (2) sensors development which will increase the capability of the automatic controls system, and provide technology transfer of the developed systems.

Silicon Ingot Casting - Heat Exchanger Method Multi-wire Slicing - Fixed Abrasive Slicing Technique. Phase 3 Silicon Sheet Growth Development for the Large Area Sheet Task of the Low-cost Solar Array Project

Science.gov (United States)

Schmid, F.; Khattak, C. P.

1979-01-01

Several 20 cm diameter silicon ingots, up to 6.3 kg. were cast with good crystallinity. The graphite heat zone can be purified by heating it to high temperatures in vacuum. This is important in reducing costs and purification of large parts. Electroplated wires with 45 um synthetic diamonds and 30 um natural diamonds showed good cutting efficiency and lifetime. During slicing of a 10 cm x 10 cm workpiece, jerky motion occurred in the feed and rocking mechanisms. This problem is corrected and modifications were made to reduce the weight of the bladeheat by 50%.

Aircraft Observations for Improved Physical Parameterization for Seasonal Prediction

Science.gov (United States)

2013-09-30

platform is ready for use in air-sea interaction research projects. RELATED PROJECTS None PUBLICATIONS Gerber H., G. Frick, S. Malinowski ... Malinowski , S. P., H. Gerber, I. Jen-LaPlante, M. K. Kopec, W. Kumala, K. Nurowska, P. Y. Chuang, K. E. Haman, D. D. Khelif, S. K. Krueger, and H. H. Jonsson...Haman, K. E., Kopec, M. K., Khelif, D., and Malinowski , S. P.: Modified ultrafast thermometer UFT-M and temperature measurements during Physics of

Some exact Bradlow vortex solutions

Energy Technology Data Exchange (ETDEWEB)

Gudnason, Sven Bjarke [Institute of Modern Physics, Chinese Academy of Sciences,Lanzhou 730000 (China); Nitta, Muneto [Department of Physics, and Research and Education Center for Natural Sciences, Keio University,Hiyoshi 4-1-1, Yokohama, Kanagawa 223-8521 (Japan)

2017-05-08

We consider the Bradlow equation for vortices which was recently found by Manton and find a two-parameter class of analytic solutions in closed form on nontrivial geometries with non-constant curvature. The general solution to our class of metrics is given by a hypergeometric function and the area of the vortex domain by the Gaussian hypergeometric function.

CERN apprenticeship scheme honoured

CERN Document Server

2008-01-01

Prestigious awards for two apprentices who did their practical training at CERN. Sylvain Heinzen, apprentice physics lab technician at CERN, receiving his award from Pierre-François UNGER, State Councillor responsible for the Federal Department of the Economy and Health. The other award-winner, Cédric Gerber, is on the right of the photo.Among Geneva’s top apprentices who were honoured by the Fondation sociale de l’Union industrielle genevoise (UIG) on 28 October this year, were two CERN apprentices. Electronics technician Cédric Gerber and physics lab technician Sylvain Heinzen both did their four-year sandwich course at CERN, obtaining their professional qualification, the Certificat fédéral de capacité (CFC), in June. On top of that, Cédric Gerber, who had been a particularly outstanding apprentice, received two further distinctions at the CFC awards ceremony - the State Council prize for achieving one of the top-ten o...

Large grain CBMM Nb ingot slices: An ideal test bed for exploring the microstructure-electromagnetic property relationships relevant to SRF

International Nuclear Information System (INIS)

Sung, Zu-Hawn; Lee, Peter J.; Polyanskii, Anatolii; Balachandran, Shreyas; Chetri, Santosh; Larbalestier, David C.; Wang, Mingmin; Compton, Christopher; Bieler, Thomas R.

2015-01-01

High purity (RRR > 200), large grain (> 5-10 cm) niobium ingot slices have been successfully used to fabricate radio frequency (RF) cavities for particle accelerators. They offer significantly reduced fabrication cost by eliminating processing steps and furthermore they provide the opportunity to study the influence of individual grain boundaries in SRF Nb. Here we summarize our measurements of grain boundary (GB) effects on the superconducting properties of large grain high purity niobium sheet manufactured by CBMM. We show by magneto-optical (MO) imaging that GBs allow premature flux penetration, but only when they are oriented close to the direction of the magnetic field. However, even low angle GBs produced by minor deformations commensurate with half-cell forming produce localized flux penetration. The transport properties of grain boundaries were investigated by direct transport across them and evidence for preferential vortex flow along the GBs of SRF Nb was observed for the first time. Using transmission electron microscopy (TEM) and micro crystallographic analysis with electron backscattered diffraction (EBSD), we were able to quantitatively characterize surface substructures that can lead to localized thermal breakdown of superconductivity. Important to these studies was the development of sample preparation techniques that made the cutout single, bi-crystal and tri-crystal Nb coupons as representative as possible of the surface properties of cavities manufactured by standard techniques

Simulation of the as-cast structure of Al-4.0wt.%Cu ingots with a 5-phase mixed columnar-equiaxed solidification model

International Nuclear Information System (INIS)

Wu, M; Ahmadein, M; Kharicha, A; Ludwig, A; Li, J H; Schumacher, P

2012-01-01

Empirical knowledge about the formation of the as-cast structure, mostly obtained before 1980s, has revealed two critical issues: one is the origin of the equiaxed crystals; one is the competing growth of the columnar and equiaxed structures, and the columnar-to-equiaxed transition (CET). Unfortunately, the application of empirical knowledge to predict and control the as-cast structure was very limited, as the flow and crystal transport were not considered. Therefore, a 5-phase mixed columnar-equiaxed solidification model was recently proposed by the current authors based on modeling the multiphase transport phenomena. The motivation of the recent work is to determine and evaluate the necessary modeling parameters, and to validate the mixed columnar-equiaxed solidification model by comparison with laboratory castings. In this regard an experimental method was recommended for in-situ determination of the nucleation parameters. Additionally, some classical experiments of the Al-Cu ingots were conducted and the as-cast structural information including distinct columnar and equiaxed zones, macrosegregation, and grain size distribution were analysed. The final simulation results exhibited good agreement with experiments in the case of high pouring temperature, whereas disagreement in the case of low pouring temperature. The reasons for the disagreement are discussed.

Simulation of the as-cast structure of Al-4.0wt.%Cu ingots with a 5-phase mixed columnar-equiaxed solidification model

Science.gov (United States)

Wu, M.; Ahmadein, M.; Kharicha, A.; Ludwig, A.; Li, J. H.; Schumacher, P.

2012-07-01

Empirical knowledge about the formation of the as-cast structure, mostly obtained before 1980s, has revealed two critical issues: one is the origin of the equiaxed crystals; one is the competing growth of the columnar and equiaxed structures, and the columnar-to-equiaxed transition (CET). Unfortunately, the application of empirical knowledge to predict and control the as-cast structure was very limited, as the flow and crystal transport were not considered. Therefore, a 5-phase mixed columnar-equiaxed solidification model was recently proposed by the current authors based on modeling the multiphase transport phenomena. The motivation of the recent work is to determine and evaluate the necessary modeling parameters, and to validate the mixed columnar-equiaxed solidification model by comparison with laboratory castings. In this regard an experimental method was recommended for in-situ determination of the nucleation parameters. Additionally, some classical experiments of the Al-Cu ingots were conducted and the as-cast structural information including distinct columnar and equiaxed zones, macrosegregation, and grain size distribution were analysed. The final simulation results exhibited good agreement with experiments in the case of high pouring temperature, whereas disagreement in the case of low pouring temperature. The reasons for the disagreement are discussed.

Preparation of uranium ingots from double fluorides; Elaboration de lingots d'uranium a partir de fluorures doubles

Energy Technology Data Exchange (ETDEWEB)

Le Boulbin, E [Commissariat a l' Energie Atomique, Grenoble (France). Centre d' Etudes Nucleaires

1967-05-15

A simple method has been developed for the preparation of uranium double fluorides and has given a new impetus to the study of the reduction of these compounds with a view to obtaining very pure uranium ingots. This reduction can be carried out using calcium or magnesium as the reducing agent, this latter metal being very interesting from the practical point of view. A comparative study of the heat balances of the reduction processes for the double fluorides and for uranium tetrafluoride has shown that reduction of the double fluorides is possible. The exact experimental conditions for these reductions have been determined. Our study has shown in particular that the reduction of the double salt UF{sub 4}, CaF{sub 2} by magnesium leads to the production of small (20 to 500 g) samples of high-purity uranium with a yield of 99 per cent. (author) [French] La mise au point d'une methode simple de preparation de fluorures doubles d'uranium a remis a l'ordre du jour la reduction de ces composes en vue d'obtenir des lingots d'uranium tres pur. Cette reduction peut etre conduite en utilisant du calcium ou du magnesium comme reducteur, ce dernier metal etant tres interessant du point de vue pratique. Une etude comparative des bilans thermiques des reductions des fluorures doubles et du tetrafluorure d'uranium a montre que la reduction des fluorures doubles etait possible. Les conditions experimentales precises de ces reductions ont ete determinees. Notre etude a montre, en particulier, que la reduction du sel double UF{sub 4}, F{sub 2}Ca par le magnesium permet d'obtenir sur des petites quantites de 20 a 500 g, de l'uranium de haute purete avec un rendement de 99 pour cent. (auteur)

Marginal Integrity of Glass Ionomer and All Ceramic Restorations

Science.gov (United States)

2016-06-01

that would be expected with daily food and beverage intake. And no toothbrush or flossing abrasion occurred. Future studies could incorporate... management of dental caries. Quintessence International, 33(6), 427-432. 65. Frencken J.E., Peters M.C., Manton D.J., Leal S.C., Gordan V.V., Eden E...2012). Minimal intervention dentistry for managing dental caries - a review: Report of a FDI task group. International Dental Journal, 62(5), 223

Numerical simulation of cryogenic cavitating flow by an extended transport-based cavitation model with thermal effects

Science.gov (United States)

Zhang, Shaofeng; Li, Xiaojun; Zhu, Zuchao

2018-06-01

Thermodynamic effects on cryogenic cavitating flow is important to the accuracy of numerical simulations mainly because cryogenic fluids are thermo-sensitive, and the vapour saturation pressure is strongly dependent on the local temperature. The present study analyses the thermal cavitating flows in liquid nitrogen around a 2D hydrofoil. Thermal effects were considered using the RNG k-ε turbulence model with a modified turbulent eddy viscosity and the mass transfer homogenous cavitation model coupled with energy equation. In the cavitation model process, the saturated vapour pressure is modified based on the Clausius-Clapron equation. The convection heat transfer approach is also considered to extend the Zwart-Gerber-Belamri model. The predicted pressure and temperature inside the cavity under cryogenic conditions show that the modified Zwart-Gerber-Belamri model is in agreement with the experimental data of Hord et al. in NASA, especially in the thermal field. The thermal effect significantly affects the cavitation dynamics during phase-change process, which could delay or suppress the occurrence and development of cavitation behaviour. Based on the modified Zwart-Gerber-Belamri model proposed in this paper, better prediction of the cryogenic cavitation is attainable.

Comparison of Selected Kinematic Facebows Applied to Mandibular Tracing

Directory of Open Access Journals (Sweden)

Mieszko Wieckiewicz

2014-01-01

Full Text Available The study focused on the comparison between mechanical and computerized registration methods used by the two selected kinematic facebows. The material consisted of 35 women aged 18 to 35, studied using the Gerber Dynamic Facebow and the computerized ARCUSdigma II axiograph. To compare the devices the condylar path inclination (CPI was recorded according to the Camper’s line, enabling the acquisition of easily comparable values based on which the devices were objectively and subjectively analyzed. Statistics was performed for the obtained data. The study showed that the values for the CPI registrated by the ARCUSdigma II are significantly higher than those obtained by using the Gerber Dynamic Facebow. The significant difference in the records of the CPI is most likely a result of the differences in the registration techniques assumptions. ARCUSdigma II provides the user with more diagnostic options than Gerber Dynamic Facebow. Mechanical facebow handling has a higher risk of hand-measuring errors in tracing procedure. Due to high discrepancy of achieved results from different systems the authors recommend to use articulator compatible with facebow whose measurement has been done.

Plutonium storage thermal analysis (U)

International Nuclear Information System (INIS)

Hensel, S.J.; Lee, S.Y.; Schaade, J.B.

1997-01-01

Thermal modeling of plutonium metal ingots stored in food pack cans provides information useful for performing stored material safety evaluations. Four storage can geometries were modeled, and several conclusions can be made from the 14 cases analyzed. The ingot temperature increased from 7 degrees F to 12 degrees F (depending on can configuration) per additional watt of power. Including internal convection lowers computed ingot temperatures by 70 degrees F. Accounting for the heat flow through the bottom of the cans to the storage rack lowered computed ingot temperatures by an additional 70 degrees F to 80 degrees F. In the rimmed can systems storing ingots with a power of 10.35 watts, the ingot temperature varies from 190 degrees F to 213 degrees F. Including a plastic bag between the inner and outer can increases the ingot temperature by 15 degrees F. Adding a label to the outer can side reduces the outer can side temperature by 13 degrees F. Changes in ambient temperature affect the outer can temperatures more than the ingot temperature by a factor of 3. Similarly, a 5 degrees F drop in outer can temperature due to increased convection lowered the ingot temperature by only 2 degrees F

Behavior and effect of Ti2Ni phase during processing of NiTi shape memory alloy wire from cast ingot

International Nuclear Information System (INIS)

Bhagyaraj, J.; Ramaiah, K.V.; Saikrishna, C.N.; Bhaumik, S.K.; Gouthama

2013-01-01

Highlights: •Ti 2 Ni second phase particles forms in different sizes and shapes in cast ingot. •TEM evidences showed shearing/fragmentation of Ti 2 Ni during processing. •Matrix close to Ti 2 Ni experienced severe plastic deformation lead to amorphisation. •Ti 2 Ni interfaces were mostly faceted and assist in nucleation of martensite. •Heterogeneity of microstructure observed near to and away from Ti 2 Ni. -- Abstract: Binary NiTi alloy is one of the commercially successful shape memory alloys (SMAs). Generally, the NiTi alloy composition used for thermal actuator application is slightly Ti-rich. In the present study, vacuum arc melted alloy of 50.2Ti–Ni (at.%) composition was prepared and characterized using optical, scanning and transmission electron microcopy. Formation of second phase particles (SPPs) in the cast alloy and their influence on development of microstructure during processing of the alloy into wire form has been investigated. Results showed that the present alloy contained Ti 2 Ni type SPPs in the matrix. In the cast alloy, the Ti 2 Ni particles form in varying sizes (1–10 μm) and shapes. During subsequent thermo-mechanical processing, these SPPs get sheared/fragmented into smaller particles with low aspect ratio. The presence of SPPs plays a significant role in refinement of the microstructure during processing of the alloy. During deformation of the alloy, the matrix phase around the SPPs experiences conditions similar to that observed in severe plastic deformation of metallic materials, leading to localized amorphisation of the matrix phase

Alternative Therapies

Science.gov (United States)

... traditional Chinese medicine techniques (Guang et al., 1987) ; therapeutic touch, developed in nursing (Gerber, 1988; Smith, 1997) ; and reiki and polarity (Goldberg, 1995) . All require specialized training ...

Emerging technology and techniques

Directory of Open Access Journals (Sweden)

Gopi Naveen Chander

2015-01-01

Full Text Available A technique of fabricating feldspathic porcelain pressable ingots was proposed. A 5 ml disposable syringe was used to condense the powder slurry. The condensed porcelain was sintered at 900΀C to produce porcelain ingots. The fabricated porcelain ingots were used in pressable ceramic machines. The technological advantages of pressable system improve the properties, and the fabricated ingot enhances the application of feldspathic porcelain.

Application of the electroslag remelting process for the production of heavy turbine rotors

International Nuclear Information System (INIS)

Choudhury, A.; Jauch, R.; Loewenkamp, H.; Tince, F.

1977-01-01

Discussion of the problems of the production of turbine rotors from steel X 22 CrMoV 12 1 using conventional ingot casting. Report on development work for the production of forging ingots from this steel by electroslag remelting. Presentation of the metallurgical results and data about ingot surface, internal constitution and also mechanical properties of the ESR ingots up to 2,300 mm diameter. (orig.) [de

Brand strategy: The Stormers' case | Gerber | African Journal for ...

African Journals Online (AJOL)

Brand strategy: The Stormers' case. ... Brands enable marketers to develop and communicate specific images for individual products. ... a new area of rugby competition, giving the South African rugby franchises an opportunity for new brands.

Role of the Structural and Thermal Peclet Numbers in the Brass Continuous Casting

Directory of Open Access Journals (Sweden)

Kwapisiński P.

2017-06-01

Full Text Available The Structural Peclet Number has been estimated experimentally by analyzing the morphology of the continuously cast brass ingots. It allowed to adapt a proper development of the Ivantsov’s series in order to formulate the Growth Law for the columnar structure formation in the brass ingots solidified in stationary condition. Simultaneously, the Thermal Peclet Number together with the Biot, Stefan, and Fourier Numbers is used in the model describing the heat transfer connected with the so-called contact layer (air gap between an ingot and crystallizer. It lead to define the shape and position of the s/l interface in the brass ingot subjected to the vertical continuous displacement within the crystallizer (in gravity. Particularly, a comparison of the shape of the simulated s/l interface at the axis of the continuously cast brass ingot with the real shape revealed at the ingot axis is delivered. Structural zones in the continuously cast brass ingot are revealed: FC - fine columnar grains, C - columnar grains, E - equiaxed grains, SC - single crystal situated axially.

Cost of Czochralski wafers as a function of diameter

Science.gov (United States)

Leipold, M. H.; Radics, C.; Kachare, A.

1980-02-01

The impact of diameter in the range of 10 to 15 cm on the cost of wafers sliced from Czochralski ingots was analyzed. Increasing silicon waste and decreasing ingot cost with increasing ingot size were estimated along with projected costs. Results indicate a small but continuous decrease in sheet cost with increasing ingot size in this size range. Sheet costs including silicon are projected to be $50 to $60/sq m (1980 $) depending upon technique used.

Non abelian Chern-Simons topological coupling from self-interaction

International Nuclear Information System (INIS)

Aragone, C.; Stephany, R.J.E.

1986-01-01

It is shown that the self-interaction mechanism drives in one step the topologically coupled-Maxwell-second rank antisymmetric tensor system into the Chern-Simons coupled -non abelian- (second rank) antisymmetric tensor action. Only one step is required to saturate the process because the action for the initial Maxwell-antisymmetric tensor system is given in its first-order form. The self-interaction mechanism works both for the original Chapline-Manton form of the action and for the dual form. (Author) [pt

Instabilities of higher dimensional compactifications

International Nuclear Information System (INIS)

Accetta, F.S.

1987-02-01

Various schemes for cosmological compactification of higher dimensional theories are considered. Possible instabilities which drive the ground state with static internal space to de Sitter-like expansion of all dimensions are discussed. These instabilities are due to semiclassical barrier penetration and classical thermal fluctuations. For the case of the ten dimensional Chapline-Manton action, it is possible to avoid such difficulties by balancing one-loop Casimir corrections against monopole contributions from the field strength H/sub MNP/ and fermionic condensates. 10 refs

Prevalence of chronic diseases in private healthcare sector of South ...

African Journals Online (AJOL)

Prevalence of chronic diseases in private healthcare sector of South Africa: A threat to public health. Lourens Johannes Rothmann, Martha Susanna Lubbe, Jan Hendrik Philippus Serfontein, Jan Jakobus Gerber, Madeeha Malik ...

75 FR 21040 - Notice of Determinations Terminating Investigations of Petitions Regarding Eligibility To Apply...

Science.gov (United States)

2010-04-22

... Locks, Connecticut. TA-W-70,415: Gerber Legendary Blades, Portland, Oregon. TA-W-70,578: Industrial...., Central Islip, New York. TA-W-72,970: Hopper Industries, Inc., Logansport, Indiana. TA-W-72,994: Nautilus...

Find a Doctor

Science.gov (United States)

... Spira Galifianakis Gallagher Galvez-Jimenez Gancher Garnett Garrett Gates Gayton Gaziano Gelb Geleris George Gerber Gerlach Germano ... Donate Donate Online Membership Find an Event Donor Bill of Rights About Dystonia Symptoms & Diagnosis Forms of ...

Progress in the methods of steel production

Energy Technology Data Exchange (ETDEWEB)

Onodera, S; Suzuki, K

1979-07-01

The steel making and ingot making processes have made a great progress in the past two decades, which has been one of the direct supports for developing those megalo-technologies as in iron and steel making, petrochemical, fossil and nuclear power generation, and other industries. In discussing steel quality, large or small, everything is to the ingot, and in order to reduce miscellaneous imperfections in steel ingots, for largest ones in particular, tremendous efforts have been made so far. In addition to the improvements in conventional ingot making method, a number of innovational techniques were developed such as ESR, PESC, ABR, MHKW, BEST, etc. with some results in respective fields of application. Nevertheless, for largest sizes of ingot from 250 to 500 tons, the conventional method was successful enough. The history of conventional method is summarized for the past quarter century. The improved quality of large ingots could bring some more merits in the final forged products, which are: (1) improved isotropy of mechanial properties; and (2) sufficnet effect of forging with much less forging ratio.

Progress in the methods of steel-production

International Nuclear Information System (INIS)

Onodera, S.

1979-01-01

The steel making and ingot making processes have made a great progress in the past two decades, which has been one of the direct supports for developing those megalo-technologies as in iron and steel making, petrochemical, fossil and nuclear power generation, and other industries. In discussing steel quality, large or small, everything is to the ingot, and in order to reduce miscellaneous imperfections in steel ingots, for largest ones in particular, tremendous efforts have been made so far. In addition to the improvements in conventional ingot making method, a number of innovational techniques were developed such as ESR, PESC, ABR, MHKW, BEST, etc. with some results in respective fields of application. Nevertheless, for largest sizes of ingot from 250 to 500 tons, the conventional method was successful enough. The history of conventional method is summarized for the past quarter century. The improved quality of large ingots could bring some more merits in the final forged products, which are: 1) Improved isotropy of mechanical properties, 2) sufficient effect of forging with much less forging ratio. (orig./HJ) [de

Culture, Product Advertising, and Advertising Agency Operations

African Journals Online (AJOL)

gold

2012-07-26

Jul 26, 2012 ... market about a new product, advertising persuades and reminds the audience ... The relevance of this topic can also be shown by the true story of the Gerber ... product was the product; people thought they were being.

Study of In distribution on GaInSb:Al crystals by ion beam techniques

Energy Technology Data Exchange (ETDEWEB)

Streicher, M., E-mail: smorgana@gmail.com [Pontifícia Universidade Católica do Rio Grande do Sul, Av. Ipiranga, 6681, Porto Alegre, RS (Brazil); Instituto de Plasmas e Fusão Nuclear (IPFN), Instituto Superior Técnico, Universidade de Lisboa, E.N. 10, 2695-066 Bobadela LRS (Portugal); Corregidor, V.; Catarino, N. [Instituto de Plasmas e Fusão Nuclear (IPFN), Instituto Superior Técnico, Universidade de Lisboa, E.N. 10, 2695-066 Bobadela LRS (Portugal); Alves, L.C. [Centro de Ciências e Tecnologias Nucleares (C2TN), Instituto Superior Técnico, Universidade de Lisboa, E.N. 10, 2695-066 Bobadela LRS (Portugal); Franco, N. [Instituto de Plasmas e Fusão Nuclear (IPFN), Instituto Superior Técnico, Universidade de Lisboa, E.N. 10, 2695-066 Bobadela LRS (Portugal); Fonseca, M. [Universidade Europeia, Laureate International Universities, 1500-210 Lisboa (Portugal); Laboratório de Instrumentação, Engenharia Biomédica e Física da Radiação (LIBPhys-UNL), Departamento de Física, FCT-UNL, 2829-516 Monte da Caparica (Portugal); and others

2016-03-15

III–V ternary alloys semiconductor materials, in particular Ga{sub 1−x}In{sub x}Sb, are ideal candidates for device substrates because of the possibility to define the lattice constant as a function of the third element, indium. Aluminum, an isoelectric dopant for Ga and In, increases the carrier mobility in GaSb crystals and has influence over the concentration of native defects by passivating and/or compensating them. To understand the influence of Al on the distribution of indium in ternary alloys of Ga{sub 0.8}In{sub 0.2}Sb, pure and doped ingots were obtained with approximately 10{sup 20} atoms/cm{sup 3} of Al using a vertical Bridgman system. Analysis by scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDX), X-ray diffraction (XRD), particle induced X-ray emission (PIXE) and particle induced gamma ray emission (PIGE) were used to obtain information on the structure defects and chemical composition of the crystals. The doped ingots showed good structural homogeneity when compared with the undoped alloy, and they were free from cracks and micro cracks. All of the obtained ingots present precipitates, twins and grains with different concentrations of In. The small compositional variation observed in the doped ingots along the radial direction (measured by PIXE), may be related to the solid–liquid interface’s quasi-equilibrium behavior. Regarding to the growth direction, it was observed that the undoped ingots exhibit a higher segregation phenomenon of the third element than the doped ingots. The obtained results indicate that aluminum influences the indium distribution in the ingots, thus ternary ingots with more homogeneous composition can be obtained and consequently electrical properties improved.

Investigation of neutron fluence using fluence monitors for irradiation test at WWR-K

International Nuclear Information System (INIS)

Romanova, N.K.; Takemoto, N.

2013-01-01

Irradiation test of a Si ingot is planned using WWR-K in Institute of Nuclear Physics Republic of Kazakhstan (INP RK) to develop an irradiation technology for Si semiconductor production by Neutron Transmutation Doping (NTD) method in the framework of an international cooperation between INP RK and Japan Atomic Energy Agency (JAEA), Japan. It is possible to irradiate the Si ingot of 6 inch in diameter at the K-23 irradiation channel in the WWR-K. The preliminary irradiation test using 4 Al ingots was performed to evaluate the actual neutronic irradiation field at the K-23 channel in the WWR-K. Each Al ingot has the same dimension as the Si ingot, and 15 fluence monitors are equipped in it. Iron wire and aluminum-cobalt wire are inserted into them, and it is possible to evaluate both fast and thermal neutron fluxes by measurement of these radiation activities after irradiation. This report described the results of the preliminary irradiation test and the neutronic calculations by Monte Carlo method in order to evaluate the neutronic irradiation field in the irradiation position for the silicon ingot at the channel in the WWR-K. (authors)

The Cargo

DEFF Research Database (Denmark)

Birch, Thomas; Charlton, Michael F.; Biggs, Lynn

2014-01-01

The Gresham ship was carrying a substantial cargo of different metals when she sank, representing a considerable financial loss. Reports record that some of that material recovered in 1846 included 2700 tin ingots, lead pigs and iron bars (British Archaeological Association, 1847, 361......). The excavations in 2003–4 found a further three stamped lead ingots, five tin ingots and 42 iron bars from the hull area of the ship. The size of the original cargo remains unknown, though the estimated capacity of the ship, perhaps some 150 tons, provides an indication. In this chapter, the assemblage of lead...... and tin ingots and the bar iron will be described, the production processes established and the innovative analytical evidence for the provenance of the metals discussed. The research presented here suggests that lead ingots were from Derbyshire, the tin from Cornwall, but the bar iron seems...

Controlling pool depth during VAR of Alloy 718

Science.gov (United States)

Lopez, F.; Beaman, J.; Williamson, R.; Evans, D.

2016-07-01

A longtime goal of superalloy producers has been to control the geometry of the liquid pool in solidifying ingots. Accurate pool depth control at appropriate values is expected to result in ingots free of segregation defects. This article describes an industrial VAR experiment in which a 430mm (17 in) diameter Alloy 718 electrode was melted into a 510mm (20 in) ingot. In the experiment, the depth of the liquid pool at the mid-radius was controlled to three different set-points: 137 mm (nominal), 193 mm (deep) and 118 mm (shallow). At each level, the pool depth was marked by a power cutback of several minutes. The ingot was sectioned and longitudinal slices were cut out. Analysis of the photographed ingot revealed that accurate control was obtained for both the nominal and deep pool cases, while the third one was not conclusive.

ITER oriented issues-2 (etc.)

International Nuclear Information System (INIS)

Goryayev, G.V.; Savchuk, V.V.; Shakhvorostov, Yu. V.

2004-01-01

The study analyzes the possibilities of utilization beryllium ingots produced at UMZ (Ulba Metallurgical Plant) for the purpose of ITER program. The results of comparative analysis of specification requirement to S-65 grade chemical compound and statistics data of UMZ beryllium ingots impurities content are presented. It has been demonstrated that beryllium industrial ingots produced at UMZ can be used for a production of powders and billets conforming the requirements of ITER specification. Beryllium ingots production flow chart, description of basic process equipment, the layout of metallurgical production upgrade, the results of such upgrade implementation are complimentary data to this study. The study illustrated with explanatory drawings. (author)

Characterization of HEM silicon for solar cells. [Heat Exchanger Method

Science.gov (United States)

Dumas, K. A.; Khattak, C. P.; Schmid, F.

1981-01-01

The Heat Exchanger Method (HEM) is a promising low-cost ingot casting process for material used for solar cells. This is the only method that is capable of casting single crystal ingots with a square cross section using a directional solidification technique. This paper describes the chemical, mechanical and electrical properties of the HEM silicon material as a function of position within the ingot.

Using the Binomial Series to Prove the Arithmetic Mean-Geometric Mean Inequality

Science.gov (United States)

Persky, Ronald L.

2003-01-01

In 1968, Leon Gerber compared (1 + x)[superscript a] to its kth partial sum as a binomial series. His result is stated and, as an application of this result, a proof of the arithmetic mean-geometric mean inequality is presented.

Consolidation of cladding hulls from the electrometallurgical treatment of spent fuel

International Nuclear Information System (INIS)

Keiser, D.D. Jr.

1998-01-01

To consolidate metallic waste that is residual from Argonne National Laboratory's electrometallurgical treatment of spent nuclear fuel, waste ingots are currently being cast using an induction furnace located in a hot cell. These ingots, which have been developed to serve as final waste forms destined for repository disposal, are stainless steel (SS)-Zr alloys (the Zr is very near 15 wt.%). The charge for the alloys consists of stainless steel cladding hulls, Zr from the fuel being treated, noble metal fission products, and minor amounts of actinides that are present with the cladding hulls. The actual in-dated cladding hulls have been characterized before they were melted into ingots, and the final as-cast ingots have been characterized to determine the degree of consolidation of the charge material. It has been found that ingots can be effectively cast from irradiated cladding hulls residual from the electrometallurgical treatment process by employing an induction furnace located in a hot cell

Process design and simulation for optimizing the oxygen concentration in Czochralski-grown single-crystal silicon

International Nuclear Information System (INIS)

Jung, Y. J.; Kim, W. K.; Jung, J. H.

2014-01-01

The highest-concentration impurity in a single-crystal silicon ingot is oxygen, which infiltrates the ingot during growth stage. This oxygen adversely affects the wafer is quality. This study was aimed at finding an optimal design for the Czochralski (Cz) process to enable high-quality and low cost (by reducing power consumption) wafer production by controlling the oxygen concentration in the silicon ingots. In the Cz process, the characteristics of silicon ingots during crystallization are greatly influenced by the design and the configuration of the hot zone, and by crystallization rate. In order to identify process conditions for obtaining an optimal oxygen concentration of 11 - 13 ppma (required for industrial-grade ingots), designed two shield shapes for the hot zone. Furthermore, oxygen concentrations corresponding to these two shapes were compared by evaluating each shape at five different production speeds. In addition, simulations were performed to identify the optimal shield design for industrial applications.

Process design and simulation for optimizing the oxygen concentration in Czochralski-grown single-crystal silicon

Energy Technology Data Exchange (ETDEWEB)

Jung, Y. J.; Kim, W. K.; Jung, J. H. [Yeungnam University, Gyeongsan (Korea, Republic of)

2014-08-15

The highest-concentration impurity in a single-crystal silicon ingot is oxygen, which infiltrates the ingot during growth stage. This oxygen adversely affects the wafer is quality. This study was aimed at finding an optimal design for the Czochralski (Cz) process to enable high-quality and low cost (by reducing power consumption) wafer production by controlling the oxygen concentration in the silicon ingots. In the Cz process, the characteristics of silicon ingots during crystallization are greatly influenced by the design and the configuration of the hot zone, and by crystallization rate. In order to identify process conditions for obtaining an optimal oxygen concentration of 11 - 13 ppma (required for industrial-grade ingots), designed two shield shapes for the hot zone. Furthermore, oxygen concentrations corresponding to these two shapes were compared by evaluating each shape at five different production speeds. In addition, simulations were performed to identify the optimal shield design for industrial applications.

Refinement of ferrite grain size during hot direct rolling of hsla steel

International Nuclear Information System (INIS)

Ajmal, M.

2001-01-01

Steel ingots containing 0.04 wt % Nb and varying contents of carbon were made in laboratory, that simulated thin slab casting. Mn and Si content were kept constant at 1.35 % and 0.25 % respectively. After each casting the mould assembly was transferred to the rolling mill and the temperature of the ingot was monitored. Each ingot was rolled to 4mm thickness in three passes. The first pass of 43% reduction for all the ingots were given at 1140 degree C. The second pass (reduction, 35 %) for all the ingots were given at 1040 degree C. However the temperature for third pass (reduction, 30 %) was varied to retain more strain in the austenite prior to transformation. It was shown that third pass at lower temperature i.e. 810 degree C in the austenite range yields a ferrite grains size of 2-3 micrometer. A yield strength of 465 Mpa and tensile strength of 530 Mpa can also be achieved in these plates. (author)

Percepções dos stakeholders sobre a qualidade de uma instituição de ensino superior [doi: 10.5329/RECADM.20090801007

Directory of Open Access Journals (Sweden)

Emerson Wagner Mainardes

2009-05-01

Full Text Available Normal 0 21 false false false PT-BR X-NONE X-NONE MicrosoftInternetExplorer4 RESUMO Em um mercado educacional cada vez mais competitivo, praticar um serviço de qualidade constitui-se em uma estratégia de sobrevivência das instituições de ensino superior (IES. O objetivo deste trabalho foi aplicar o modelo de Shanahan e Gerber (2004 no curso de administração de uma IES de Joinville/SC. Buscou-se entender o conceito de qualidade dos stakeholders ligados ao ensino de administração em uma IES brasileira e encontrar as dimensões de qualidade no serviço educacional na visão dos envolvidos com este serviço. A replicação deste estudo no Brasil justifica-se pela importância que o fator qualidade no ensino superior ganhou, principalmente após a elaboração do Sistema Nacional de Avaliação da Educação Superior (SINAES em 2004. Por meio de entrevistas com 33 stakeholders, seguindo a metodologia fenomenográfica, pode-se concluir que as dimensões de qualidade propostas por Shanahan e Gerber (2004 e as dimensões avaliadas pelo SINAES foram encontradas neste estudo, confirmando a pesquisa realizada pelos autores australianos.   Palavras-Chave Qualidade; Qualidade educacional; Ensino Superior, Fenomenografia     ABSTRACT Service Quality is becoming an important survival strategy for Higher Education Institutions (HEI facing a competitive market. The objective of this paper is to show an application of the Shanahan & Gerber Model to the Business Administration Undergraduate Course of a HEI, located in Joinville/SC, Brazil. The study tried to identify the HEI stakeholders’ understanding about what is service quality and the dimensions of the educational service quality. The replication of this study in Brazil is justifiable due to the growing importance of the educational quality for the HEI, mainly after the introduction of the Higher Education National Evaluation System (SINAES in 2004. By interviewing 33 stakeholders and using the

78 FR 18368 - Notice of Determinations Regarding Eligibility To Apply for Worker Adjustment Assistance

Science.gov (United States)

2013-03-26

... Transcription. 82,510 Gerber Products Company, Freemont, MI. Nestle Group. The following determinations... certifications have been issued. The date following the company name and location of each determination... 4, 2012. Insurance Company Hills, TX. (The), Healthmarkets, Perot Systems. 82,376 Schneider Electric...

Spectral decomposition of optimal asset-liability management

NARCIS (Netherlands)

Decamps, M.; de Schepper, A.; Goovaerts, M.

2009-01-01

This paper concerns optimal asset-liability management when the assets and the liabilities are modeled by means of correlated geometric Brownian motions as suggested in Gerber and Shiu [2003. Geometric Brownian motion models for assets and liabilities: from pension funding to optimal dividends.

The Development and Application of an Integrated VAR Process Model

Science.gov (United States)

Ballantyne, A. Stewart

2016-07-01

The VAR ingot has been the focus of several modelling efforts over the years with the result that the thermal regime in the ingot can be simulated quite realistically. Such models provide important insight into solidification of the ingot but present some significant challenges to the casual user such as a process engineer. To provide the process engineer with a tool to assist in the development of a melt practice, a comprehensive model of the complete VAR process has been developed. A radiation heat transfer simulation of the arc has been combined with electrode and ingot models to develop a platform which accepts typical operating variables (voltage, current, and gap) together with process parameters (electrode size, crucible size, orientation, water flow, etc.) as input data. The output consists of heat flow distributions and solidification parameters in the form of text, comma-separated value, and visual toolkit files. The resulting model has been used to examine the relationship between the assumed energy distribution in the arc and the actual energy flux which arrives at the ingot top surface. Utilizing heat balance information generated by the model, the effects of electrode-crucible orientation and arc gap have been explored with regard to the formation of ingot segregation defects.

Inconel alloys development -Development of the advanced nuclear materials-

International Nuclear Information System (INIS)

Kuk, Il Hiun; Jang, Jin Sung; Rhee, Chang Kyu; Chung, Man Kyo; Woo, Yun Myeoung; Han, Chang Hee

1994-07-01

We surveyed the current status and problems in S/G U-tubes in Korea and worldwide. Also we gathered manufacturing specifications of S/G U-tubes and compared/analyzed the differences in them company by company. We produced alloy 600 tubes (in cooperation with Sammi Special Steels) through V.I.M. (Vacuum Induction Melting; 2 ton capacity), 4 steps of hot press forging, hot extrusion (10:1 of reduction ratio), 3 steps of cold pilgerings and so on. We will continue to characterize the tubes and 2nd time preproduce the tubes using the feed-back data. With regard to alloy 690, which is getting popular for S/G U-tubes worldwide, we cast four 60 Kg ingots and two 6 Kg ingots by V.I.M.. We analyzed the chemical composition, macrostructures, hot workability, and so on ; all ingots were good except on 60 Kg ingot. Finally we produced high quality alloy 690 ingot (about 1 Kg) by E.S.R. (Electroslag Remelting) method (in cooperation with Yeoungnam University). We used CaF/CaO/Al2O3/MgO quartenary slag system. We have made directionally grown good ingots by E.S.R. and especially the hot workability at 1100 deg C - the temperature at which V.I.M. ingots showed very poor hot workability - was very much improved (from 30 to 90 % of reduction of area). We continue to analyze the effects of E.S.R. to the structure and properties of alloy 690 (grain size, morphology, and directionality; any changes of inclusions and so on). (Author)

Further analysis of a snowfall enhancement project in the Snowy Mountains of Australia

Science.gov (United States)

Manton, Michael J.; Peace, Andrew D.; Kemsley, Karen; Kenyon, Suzanne; Speirs, Johanna C.; Warren, Loredana; Denholm, John

2017-09-01

The first phase of the Snowy Precipitation Enhancement Research Project (SPERP-1) was a confirmatory experiment on winter orographic cloud seeding (Manton et al., 2011). Analysis of the data (Manton and Warren, 2011) found that a statistically significant impact of seeding could be obtained by removing any 5-hour experimental units (EUs) for which the amount of released seeding material was below a specified minimum. Analysis of the SPERP-1 data is extended in the present work by first considering the uncertainties in the measurement of precipitation and in the methodology. It is found that the estimation of the natural precipitation in the target area, based solely on the precipitation in the designated control area, is a significant source of uncertainty. A systematic search for optimal predictors shows that both the Froude number of the low-level flow across the mountains and the control precipitation should be used to estimate the natural precipitation. Applying the optimal predictors for the natural precipitation, statistically significant impacts are found using all EUs. This approach also supports a novel analysis of the sensitivity of seeding impacts to environmental variables, such as wind speed and cloud top temperature. The spatial distribution of seeding impact across the target is investigated. Building on the results of SPERP-1, phase 2 of the experiment (SPERP-2) ran from 2010 to 2013 with the target area extended to the north along the mountain ridges. Using the revised methodology, the seeding impacts in SPERP-2 are found to be consistent with those in SPERP-1, provided that the natural precipitation is estimated accurately.

Combined electron beam and vacuum ARC melting for barrier tube shell material

International Nuclear Information System (INIS)

Worcester, S.A.; Woods, C.R.

1989-01-01

This patent describes a process of the type wherein zirconium tetrachloride is reduced to produce a metallic zirconium sponge. The sponge is distilled to generally remove residual magnesium and magnesium chloride, and the distilled sponge is melted to produce an ingot, the improvement for making a non-crystal bar material for use in lining the interior of zirconium alloy fuel element cladding which comprises: a. forming the distilled sponge into a consumable electrode; b. melting the consumable electrode in a multiple swept beam electron furnace with a feed rate between 1 and 20 inches per hour to form an intermediate ingot; and c. vacuum arc melting the intermediate ingot to produce a homogeneous final ingot, having 50-500 ppm iron

Effects of low frequency electromagnetic field on the as-cast microstructures and mechanical properties of superhigh strength aluminum alloy

International Nuclear Information System (INIS)

Zuo Yubo; Cui Jianzhong; Dong Jie; Yu Fuxiao

2005-01-01

A new superhigh strength Al-Zn-Mg-Cu alloy was made by low frequency electromagnetic casting (LFEC) and conventional direct chill (DC) casting, respectively. The effects of low frequency electromagnetic field on the as-cast microstructures and mechanical properties were investigated. The results show that under the low frequency electromagnetic field (25 Hz, 32 mT), the microstructures of LFEC ingot from the border to the center on the cross section are all fine equiaxed or nearly equiaxed grains. The grains are much finer and more uniform than that of DC ingot. It was found that magnetic flux density plays an important role on the microstructure formation of LFEC ingots. With increasing the magnetic flux density, grains become finer and more uniform. In the range of experimental parameters, the optimum magnetic flux density for LFEC process is found to be 32 mT. The mechanical tests show that for this new superhigh strength Al-Zn-Mg-Cu alloy, the as-cast mechanical properties of LFEC ingot are much higher than that of DC ingot

Development of technology for thin substrate polycrystalline solar cells for practical use. Development of manufacturing technologies for low-cost substrates (low-cost Si sheets by continuous casting method); Usugata takessho taiyo denchi seizo gijutsu no jitsuyoka kenkyu. Tei cost kiban seizo gijutsu kaihatsu (renzoku cast ho ni yoru tei cost Si kiban seizo gijutsu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

Tatsuta, M [New Energy and Industrial Technology Development Organization, Tokyo (Japan)

1994-12-01

This paper reports the study results on manufacturing of low-cost Si substrates by continuous casting method in fiscal 1994. (1) On manufacturing of ingots of 16 piece size, the ingot of nearly 170kg was manufactured by batch process using the Si melt injection unit prepared in last year. (2) On oxygen and carbon contents in wafers, the contents were measured by FT-IR after slicing of the ingot. As a result, the oxygen and carbon contents could be successfully reduced to the targets of 10ppma and 5ppma or less, respectively. (3) The resistivity distribution of the ingot ranged over the target of 1-2ohm-cm. (4) Cells of 100 {times} 100mm{sup 2} wide and 350{mu}m thick were verified by in-house evaluation process. Although lower cell conversion efficiency was found at the center top of the ingot, a vertical efficiency stability was nearly sufficient as a whole. (5) On the crystal growth unit prepared in fiscal 1994, any problems were not found on automatic driving and vibration during moving. 8 figs.

Failure Analysis of Cracked FS-85 Tubing and ASTAR-811C End Caps

International Nuclear Information System (INIS)

ME Petrichek

2006-01-01

Failure analyses were performed on cracked FS-85 tubing and ASTAR-811C and caps which had been fabricated as components of biaxial creep specimens meant to support materials testing for the NR Space program. During the failure analyses of cracked FS-85 tubing, it was determined that the failure potentially could be due to two effects: possible copper contamination from the EDM (electro-discharge machined) recast layer and/or an insufficient solution anneal. to prevent similar failures in the future, a more formal analysis should be done after each processing step to ensure the quality of the material before further processing. During machining of the ASTAR-811FC rod to form end caps for biaxial creep specimens, linear defects were observed along the center portion of the end caps. These defects were only found in material that was processed from the top portion of the ingot. The linear defects were attributed to a probable residual ingot pipe that was not removed from the ingot. During the subsequent processing of the ingot to rod, the processing temperatures were not high enough to allow self healing of the ingot's residual pipe defect. To prevent this from occurring in the future, it is necessary to ensure that complete removal of the as-melted ingot pipe is verified by suitable non-destructive evaluation (NDE)

75 FR 60142 - Notice of Determinations Regarding Eligibility To Apply for Worker Adjustment Assistance

Science.gov (United States)

2010-09-29

... Location Impact date 73,152 Dell, Inc., Enterprise Server Round Rock, TX...... December 18, 2008. Technical..., IL........ April 15, 2009. Filtration, Leased Workers from Furst Staffing. 74,054 Dell, Inc., Dell Services, Rome, GA May 5, 2009. Insurance Solutions, Formerly Technical Mgmt., Inc. 74,168 Gerber Plumbing...

Development of the external cooling device of increase the productivity of neutron-transmutation-doped silicon semiconductor (NTD-Si) (Joint research)

International Nuclear Information System (INIS)

Hirose, Akira; Wada, Shigeru; Sasajima, Fumio; Kusunoki, Tsuyoshi; Kameyama, Iwao; Aizawa, Ryouji; Kikuchi, Naoyuki

2007-01-01

Neutron-Transmutation-Doped Silicon Semiconductor (hereinafter referred as 'NTD-Si') is the best semiconductor for the power device. The needs of NTD-Si increase recently in proportion to the popularization of hybrid-cars. A fission research reactor, which is a steady state neutron source, is being expected as the best device to meet the needs. So far, we have reconsidered the existing approach which is employed for NTD-Si production works at the research reactors JRR-3, JRR-4 and JMTR of JAEA so as to meet the needs. As one of the effective measures, we found out that the productivity can be increased by incorporating a new device to cool down radioactivity of irradiated silicon ingots at the place outside the main stream from the loading of silicon ingots to the withdrawal of irradiated ingots to the existing JRR-3 Uniformity Irradiation System. Consequently, we developed and installed the device (hereinafter referred as 'external cooling device'). After an ingot was irradiated once, it is turned over manually and irradiated again in order to irradiate the ingot uniformly. With the conventional system, it was necessary to wait the radioactivity of ingot decrease less than the permissible level with holding the ingot in the irradiation equipment. It was effective to shorten the waiting period by using an external cooling device for production increase of NTD-Si. It is expected that the productivity of NTD-Si will be increased by using the external cooling device. This report mentions the design of the external cooling device and verification between its design specifications and the performance of the device completed. (author)

Conference on Newborn Hearing Screening; Proceedings Summary and Recommendations.

Science.gov (United States)

Alexander Graham Bell Association for the Deaf, Inc., Washington, DC.

Presented in the conference proceedings are schedule and list of participants, seven major papers, and the newborn hearing screening recommendations of the interdisciplinary conference on newborn hearing and early identification of hearing impairment. Neonatal auditory testing is reviewed by Sanford E. Gerber, and Sheldon B. Korones gives a…

Mechanism of an acoustic wave impact on steel during solidification

Directory of Open Access Journals (Sweden)

K. Nowacki

2013-04-01

Full Text Available Acoustic steel processing in an ingot mould may be the final stage in the process of quality improvement of a steel ingot. The impact of radiation and cavitation pressure as well as the phenomena related to the acoustic wave being emitted and delivered to liquid steel affect various aspects including the internal structure fragmentation, rigidity or density of steel. The article provides an analysis of the mechanism of impact of physical phenomena caused by an acoustic wave affecting the quality of a steel ingot.

Process and Information Tracking of Polycrystalline silicon Ingot for Solar Cell%铸锭多晶硅电池生产流程及信息跟踪

Institute of Scientific and Technical Information of China (English)

焦富强; 乔卉莹

2014-01-01

Si-based photovoltaic materials account for a large proportion in the field of new energy, in which polycrystalline silicon ingot for solar cell is the main type. Many procedures must be used for production of the poly-crystalline silicon solar cell, therefore, accurate recording and tracking information of stuff and procedures play an im-portant role in technical improvement. In this paper, process and information tracking of every procedure in produc-tion of polycrystalline silicon solar cell are discussed, and easy encountered problems in information tracking are ana-lyzed.%在新能源开发利用领域硅基光伏材料占有较大比重，其中铸锭多晶硅光伏电池是当前太阳能电池的主要品种。生产多晶硅电池需要经历众多的加工工序，准确有序记录和跟踪物料流向及各工序相关信息是工艺研究和技术改进的基础。就铸锭多晶硅电池片生产流程及各工序信息跟踪问题进行了论述，并对实施信息跟踪时易出现的问题进行了分析。

Surface Detail Reproduction and Effect of Disinfectant and Long-Term Storage on the Dimensional Stability of a Novel Vinyl Polyether Silicone Impression Material.

Science.gov (United States)

Nassar, Usama; Chow, Ava K

2015-08-01

This study investigated the surface detail reproduction and dimensional stability of a vinyl polyether silicone (VPES) in comparison to a vinylpolysiloxane (VPS) material as a function of prolonged storage for up to 2 weeks. Heavy-body VPES (EXA'lence(TM) Fast Set) and VPS (Imprint(TM) 3 Quick Step) were compared. Forty impression ingots of each material were made using a stainless steel die as described by ANSI/ADA specification No. 19. Twenty impressions of each material were disinfected by immersion in a 2.5% buffered glutaraldehyde solution. Surface quality was assessed and scored immediately after making the ingots. Dimensional stability measurements were made immediately and repeated on the same ingots after 7 and 14 days storage in ambient laboratory conditions. Data were analyzed using the D'Agostino and Pearson omnibus normality test followed by two-way repeated measures ANOVA with post hoc Bonferroni tests. Values of p < 0.01 were deemed to be significant. Disinfected VPES and VPS specimens had significantly reduced dimensional changes at 7 and 14 days when compared with the nondisinfected ones (p < 0.0001). The dimensional stability of both materials was within ANSI/ADA specification No. 19's acceptable limit throughout the 2-week test period, regardless of whether they were disinfected. Out of the initial 80 ingots, 8 VPES and 1 VPS ingot scored a 2 on the surface detail test, while the remaining 71 ingots scored 1. Heavy-body fast-set VPES experienced minimal contraction in vitro after prolonged storage, though surface detail scores were not as consistent as those of the VPS tested. The least contraction occurred when the material was examined immediately after ingot production. © 2014 by the American College of Prosthodontists.

Galvanomagnetic properties and electronic structure of iron-doped PbTe

Energy Technology Data Exchange (ETDEWEB)

Skipetrov, E. P., E-mail: skip@mig.phys.msu.ru [Faculty of Physics, M.V. Lomonosov Moscow State University, Moscow 119991 (Russian Federation); Faculty of Materials Science, M.V. Lomonosov Moscow State University, Moscow 119991 (Russian Federation); Kruleveckaya, O. V.; Skipetrova, L. A. [Faculty of Physics, M.V. Lomonosov Moscow State University, Moscow 119991 (Russian Federation); Knotko, A. V. [Faculty of Materials Science, M.V. Lomonosov Moscow State University, Moscow 119991 (Russian Federation); Faculty of Chemistry, M.V. Lomonosov Moscow State University, Moscow 119991 (Russian Federation); Slynko, E. I.; Slynko, V. E. [Institute of Materials Science Problems, National Academy of Sciences of Ukraine, Chernivtsy 58001 (Ukraine)

2015-11-21

We synthesize an iron-doped PbTe single-crystal ingot and investigate the phase composition and distribution of the iron impurity along the ingot as well as galvanomagnetic properties in weak magnetic fields (4.2 K ≤ T ≤ 300 K, B ≤ 0.07 T) of Pb{sub 1−y}Fe{sub y}Te alloys. We find microscopic inclusions enriched with iron and regions with a chemical composition close to FeTe in the heavily doped samples, while the iron impurity content in the main phase rises only slightly along the length of the ingot reaching the impurity solubility limit at approximately 0.6 mol. %. Samples from the initial and the middle parts of the ingot are characterized by p-type metal conductivity. An increase of the iron impurity content leads to a decrease in the free hole concentration and to a stabilization of galvanomagnetic parameters due to the pinning of the Fermi level by the iron resonant impurity level E{sub Fe} lying under the bottom of the valence band (E{sub v} − E{sub Fe} ≈ 16 meV). In the samples from the end of the ingot, a p-n inversion of the conductivity type and an increase of the free electron concentration along the ingot are revealed despite the impurity solubility limit being reached. The kinetics of changes of charge carrier concentration and of the Fermi energy along the ingot is analyzed in the framework of the six-band Dimmock dispersion relation. A model is proposed for the electronic structure rearrangement of Pb{sub 1−y}Fe{sub y}Te with doping, which may also be used for PbTe doped with other transition metals.

Recent developments in high purity niobium metal production at CBMM

International Nuclear Information System (INIS)

Abdo, Gustavo Giovanni Ribeiro; Sousa, Clovis Antonio de Faria; Guimarães, Rogério Contato; Ribas, Rogério Marques; Vieira, Alaércio Salvador Martins; Menezes, Andréia Duarte; Fridman, Daniel Pallos; Cruz, Edmundo Burgos

2015-01-01

CBMM is a global supplier of high quality niobium products including pure niobium, the focus of this paper. CBMM’s position has been consolidated over three decades of producing high purity niobium metal ingots. The company supplies, among other products, commercial and reactor grade niobium ingots. One of the main uses of CBMM’s ingots is for the manufacture of particle accelerators (superconducting radio frequency – SRF – cavities), where the purity and homogeneity of niobium metal is essentially important for good performance. CBMM constantly strives to improve process controls and product quality, and is currently implementing innovations in production, research and development to further improve ingot quality. The main aim is to reduce the content of interstitial elements, such as nitrogen (N), oxygen (O), carbon (C), and hydrogen (H), starting with the raw materials through the final step of ingot production. CBMM held the first trial to produce the world’s largest-diameter niobium ingot (as cast 535 mm). The results of this initial trial presented very low levels of interstitial impurities (N, O, C, H), allowing the achievement of residual resistivity ratio (RRR) values very close to 300 in a six-melt process in an electron beam furnace. These values were reached with 850 ppm of tantalum. SRF cavities will be produced with this material in order to study the effect of low impurities and high RRR on the Q factor and accelerating gradient

Influence of Thermal Homogenization Treatment on Structure and Impact Toughness of H13 ESR Steel

Institute of Scientific and Technical Information of China (English)

MA Dang-shen; ZHOU Jian; CHEN Zai-zhi; ZHANG Zhong-kan; CHEN Qi-an; LI De-hui

2009-01-01

The as-cast microstrueture of H13 ESR ingot and the influence of high temperature diffusion treatment on the structure and impact toughness have been investigated. The results show that the dendrite arm spacing gradually becomes wide from the surface to the center of ingot, and the large primary carbide particles always exist in interdendritic segregation areas; by means of high temperature diffusion treatment of ingot prior to hot forging, the banded segregation is nearly eliminated, the annealed structure is more uniform and the isotropic properties have been improved remarkably.

Electrochemical Corrosion Testing of Neutron Absorber Materials

International Nuclear Information System (INIS)

Tedd Lister; Ron Mizia; Arnold Erickson; Tammy Trowbridge

2007-01-01

This report summarizes the results of crevice-corrosion tests for six alloys in solutions representative of ionic compositions inside the Yucca Mountain waste package should a breech occur. The alloys in these tests are Neutronit A978a (ingot metallurgy, hot rolled), Neutrosorb Plus 304B4 Grade Ab (powder metallurgy, hot rolled), Neutrosorb Plus 304B5 Grade Ab (powder metallurgy, hot rolled), Neutrosorb Plus 304B6 Grade Ab (powder metallurgy, hot rolled), Ni-Cr-Mo-Gd alloy2 (ingot metallurgy, hot rolled), and Alloy 22 (ingot metallurgy, hot rolled)

Bulletin of the Chemical Society of Ethiopia - Vol 21, No 1 (2007)

African Journals Online (AJOL)

Synthesis and crystal structure of an oxorhenium(V) complex containing a tridentate imidazole ligand · EMAIL FREE FULL TEXT EMAIL FREE FULL TEXT DOWNLOAD FULL TEXT DOWNLOAD FULL TEXT. Zenixole R. Tshentu, Thomas I.A. Gerber, Peter Mayer. http://dx.doi.org/10.4314/bcse.v21i1.61373 ...

421--19 Oct 2009 [ Final version].indd

African Journals Online (AJOL)

2009-10-19

Oct 19, 2009 ... keeping; asthma control; documentation; quality. Dates: Received: 05 Feb. 2009. Accepted: 29 July 2009. Published: 19 Oct. 2009. How to cite this article: Du Plessis, J.M. &. Gerber, J.J. 2009, 'Asthma control limitations in selected primary health care clinics', Health SA. Gesongheid 14(1), Art. #421,.

Observational and Numerical Studies of the Boundary Layer, Cloud, and Aerosol Variability in the Southeast Pacific Coastal Marine Stratocumulus

Science.gov (United States)

2012-05-01

Malinowski , J.-L., Brenguier and F. Burnet, 2005: Holes and entrainment in stratocumulus, J. Atmos. Sci., 62, 443-459. Ghate, V. P., B. A...Tennessee. Haman, K. E., S. P. Malinowski , M. J. Kurowski, H. Gerber, and J.-L. Brenguier, 2007: Small scale mixing processes at the top of a marine

Scientific/Technical Report: Improvement in compensation and crystal growth of cadmium zinc telluride radiation detectors

International Nuclear Information System (INIS)

Kelvin G. Lynn; Kelly A. Jones

2007-01-01

Comparison of actual accomplishments with goals and objectives: (1) Growth of 12 ingots--Washington State University (WSU) more than met this goal for the project by growing 12 final ingots for the year. Nine of the twelve crystal growth ingots resolved gamma radiation at room temperature. The other three ingots where resistivity of ∼ 3 x 10 8 Ohm*cm for CG32a, CG36, and CG42 lower than expected, however none of these were tried with blocking contacts. All ingots were evaluated from tip to heel. In these three cases, the group III, dopant Aluminum (Al) was not detected to a level to compensate the Cd vacancies in the cadmium zinc telluride (CZT) thus the ingots were lower resistivity. The nine ingots that were successful radiation detectors averaged a bulk resistivity of 1.25 x 10 10 Ohm*cm and with a average μτ product for electrons of ∼ 2 x 10 -4 cm 2 /V with a 1/4 microsecond shaping time with samples ∼2 mm in thickness. (2) Attempt new compensations techniques--WSU also met this goal. Several doping schemes were attempted and investigated with various amounts of excess Tellurium added to the growth. The combination of Al and Erbium (Er) were first attempted for these ingots and subsequently CG34 was grown with Al, Er and Holmium. These compensation techniques produced radiation detectors and are currently under investigation. These growths were made with significant different doping levels to determine the affect of the dopants. CG43 was doped with Indium and Er. Indium was introduced instead of Al to determine if Indium is more soluble than Al for CZT and was less oxidized. This may decrease the amount of low resistivity ingots grown by doping with Indium instead of Al. (3) Grow large single crystals--Several changes in approach occurred in the crystal growth furnace. Steps were taken to maximize the crystal growth interface during growth by modifying liners, quartz, heat sinks, crucibles and various growth steps and temperature profiles. CG39 ingot

Metallurgy of steels for PWR pressure vessels

International Nuclear Information System (INIS)

Kepka, M.; Mocek, J.; Barackova, L.

1980-01-01

A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure. (B.S.)

Metallurgy of steels for PWR pressure vessels

Energy Technology Data Exchange (ETDEWEB)

Kepka, M; Mocek, J; Barackova, L [Skoda, Plzen (Czechoslovakia)

1980-09-01

A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure.

Towards graphite-free hot zone for directional solidification of silicon

Science.gov (United States)

Dropka, Natasha; Buchovska, Iryna; Herrmann-Geppert, Iris; Klimm, Detlef; Kiessling, Frank M.; Degenhardt, Ulrich

2018-06-01

The reduction of SiC, Si3N4 and transition metals impurities in directionally solidified Si ingots poses one of the crucial challenges in the solar cells production. Particularly strong contamination comes from the graphite parts in the hot zone. Therefore, we selected three massive ceramic materials to replace graphite, developed the novel design of the crucible support and cover and compared the crystals grown in them with ingots from the standard graphite design. The experiments were performed for phosphorus n-doped silicon of G0 size. The ingots were compared with respect to O- and C-content, metal impurities, resistivity and lifetime. The superior performance of TiC relative to other ceramics was observed, particularly due to the lower concentration of substitutional carbon in Si ingot (up to 2.6 times) and the higher minority carrier lifetime of (up to 4.4 times) with narrow red zones.

PECULIARITIES OF THE TECHNOLOGY OF CONTINUOUS CASTING OF SLUGS OF MACHINE- AND MACHINE-TOOL-BUILDING

OpenAIRE

E. B. Demchenko; E. I. Marukovich

2006-01-01

The peculiarities of technology of continuous casting of ingots of machine- and machine tool building are shown. At development of technology it is necessary to subject the nomenclature of ingots to analysis in order to reveal expediency of their production by means of continuous casting.

Effect of impurities and processing on silicon solar cells. Volume 1: Characterization methods for impurities in silicon and impurity effects data base

Science.gov (United States)

Hopkins, R. H.; Davis, J. R.; Rohatgi, A.; Campbell, R. B.; Blais, P. D.; Rai-Choudhury, P.; Stapleton, R. E.; Mollenkopf, H. C.; Mccormick, J. R.

1980-01-01

Two major topics are treated: methods to measure and evaluate impurity effects in silicon and comprehensive tabulations of data derived during the study. Discussions of deep level spectroscopy, detailed dark I-V measurements, recombination lifetime determination, scanned laser photo-response, conventional solar cell I-V techniques, and descriptions of silicon chemical analysis are presented and discussed. The tabulated data include lists of impurity segregation coefficients, ingot impurity analyses and estimated concentrations, typical deep level impurity spectra, photoconductive and open circuit decay lifetimes for individual metal-doped ingots, and a complete tabulation of the cell I-V characteristics of nearly 200 ingots.

The Situation of English: 1963.

Science.gov (United States)

Gibson, William M.; And Others

Six articles report on problems confronting English teaching and scholarship. Selections are by (1) William M. Gibson and Edwin H. Cady, who survey the present state of textually accurate editions of American authors; (2) John C. Gerber, who writes on the success of 20 Commission on English Institutes conducted during the summer of 1962 as…

Continuous Czochralski growth: Silicon sheet growth development of the large area sheet task of the low cost silicon solar array project

Science.gov (United States)

Johnson, C. M.

1980-12-01

The growth of 100 kg of silicon single crystal material, ten cm in diameter or greater, and 150 kg of silicon single crystal material 15 cm or greater utilizing one common silicon container material (one crucible) is investigated. A crystal grower that is recharged with a new supply of polysilicon material while still under vacuum and at temperatures above the melting point of silicon is developed. It accepts large polysilicon charges up to 30 kg, grows large crystal ingots (to 15 cm diameter and 25 kg in weight), and holds polysilicon material for recharging (rod or lump) while, at the same time, growing crystal ingots. Special equipment is designed to recharge polysilicon rods, recharge polysilicon lumps, and handle and store large, hot silicon crystal ingots. Many continuous crystal growth runs were performed lasting as long as 109 hours and producing as many as ten crystal ingots, 15 cm with weights progressing to 27 kg.

Magnesio-thermic reduction of UF4 to uranium metal : plant operating experience

International Nuclear Information System (INIS)

Mayekar, S.V.; Singh, H.; Meghal, A.M.; Koppiker, K.S.

1991-01-01

Uranium Metal Plant has switched over from calcio-thermy to magnesio-thermy for production of uranium ingots. In this paper, the plant operating experience for magnesio-thermic reduction is described. Based on trials, the production has been stepped up from 40 kg ingots to 200 kg ingots. The operating parameters optimised include : heating schedule, UF 4 quality, magnesium quantity and quality, and particle size. The effect of quality of refractory lining has been discussed. Conditions for lining are optimised with regard to type of material used and size. Developmental work has also been carried out on use of pelletised charge and on use of graphite sleeves. Some experience in the machining of ingots for removal of surface slag is also discussed. Impurity problems, occasionally encountered, have been investigated and results are discussed. Based on the experience gained, specifications for operation have been laid down, and areas for further improvement are identified. (author). 5 refs., 1 fig., 1 tab

Simulation of Radiation Heat Transfer in a VAR Furnace Using an Electrical Resistance Network

Science.gov (United States)

Ballantyne, A. Stewart

The use of electrical resistance networks to simulate heat transfer is a well known analytical technique that greatly simplifies the solution of radiation heat transfer problems. In a VAR furnace, radiative heat transfer occurs between the ingot, electrode, and crucible wall; and the arc when the latter is present during melting. To explore the relative heat exchange between these elements, a resistive network model was developed to simulate the heat exchange between the electrode, ingot, and crucible with and without the presence of an arc. This model was then combined with an ingot model to simulate the VAR process and permit a comparison between calculated and observed results during steady state melting. Results from simulations of a variety of alloys of different sizes have demonstrated the validity of the model. Subsequent simulations demonstrate the application of the model to the optimization of both steady state and hot top melt practices, and raises questions concerning heat flux assumptions at the ingot top surface.

Analytical/Experimental Investigation of Corpuscular Radiation Detectors

Science.gov (United States)

1985-09-15

with germa- nium and silicon ingots. In our case, we must apply it to ingots of tin, or aluminum , or lead. The impurities problem is alleviated...fundamental proper- ties of this sensor can be summarized as follows. * A silicon block is well suited for thermometric detection of recoil electrons

Massive subcritical compact arrays of plutonium metal

Energy Technology Data Exchange (ETDEWEB)

Rothe, R.E.

1998-04-01

Two experimental critical-approach programs are reported. Both were performed at the Rocky Flats Plant near Denver, Colorado; and both date back to the late 1960s. Both involve very large arrays of massive plutonium ingots. These ingots had been cast in the foundry at the Rocky Flats Plant as part of their routine production operations; they were not specially prepared for either study. Consequently, considerable variation in ingot mass is encountered. This mass varied between approximately 7 kg and a little more than 10 kg. One program, performed in the spring of 1969, involved stacked arrays of ingots contained within cylindrical, disk-shaped, thin, steel cans. This program studied four arrays defined by the pattern of steel cans in a single layer. The four were: 1 x N, 3 x N, 2 x 2 x N, and 3 x 3 x N. The second was a tightly-packed, triangular-pitched patterns; the last two were square-pitched patterns. The other program, performed about a year earlier, involved similar ingots also contained in similar steel cans, but these canned plutonium ingots were placed in commercial steel drums. This study pertained to one-, two-, and three-layered horizontal arrays of drums. All cases proved to be well subcritical. Most would have remained subcritical had the parameters of the array under study been continued infinitely beyond the reciprocal multiplication safety limit. In one case for the drum arrays, an uncertain extrapolation of the data of the earlier program suggests that criticality might have eventually been attained had several thousand additional kilograms of plutonium been available for use.

Massive subcritical compact arrays of plutonium metal

International Nuclear Information System (INIS)

Rothe, R.E.

1998-01-01

Two experimental critical-approach programs are reported. Both were performed at the Rocky Flats Plant near Denver, Colorado; and both date back to the late 1960s. Both involve very large arrays of massive plutonium ingots. These ingots had been cast in the foundry at the Rocky Flats Plant as part of their routine production operations; they were not specially prepared for either study. Consequently, considerable variation in ingot mass is encountered. This mass varied between approximately 7 kg and a little more than 10 kg. One program, performed in the spring of 1969, involved stacked arrays of ingots contained within cylindrical, disk-shaped, thin, steel cans. This program studied four arrays defined by the pattern of steel cans in a single layer. The four were: 1 x N, 3 x N, 2 x 2 x N, and 3 x 3 x N. The second was a tightly-packed, triangular-pitched patterns; the last two were square-pitched patterns. The other program, performed about a year earlier, involved similar ingots also contained in similar steel cans, but these canned plutonium ingots were placed in commercial steel drums. This study pertained to one-, two-, and three-layered horizontal arrays of drums. All cases proved to be well subcritical. Most would have remained subcritical had the parameters of the array under study been continued infinitely beyond the reciprocal multiplication safety limit. In one case for the drum arrays, an uncertain extrapolation of the data of the earlier program suggests that criticality might have eventually been attained had several thousand additional kilograms of plutonium been available for use

Full-Screen Magnification on a Budget: Using a Hardware-Based Multi-Display Graphics Card as a Screen-Magnifier

Science.gov (United States)

Sales, Anthony; Evans, Shirley; Musgrove, Nick; Homfray, Richard

2006-01-01

Potentially, computers can balance some of the effects of visual impairment and provide equality of opportunity (Gerber, 2003). Students' individual needs entail that they and their teachers have access to a range of assistive technologies that may vary according to the task as well as to the learner. A dual output graphics card with a twin…

Structure analysis of 3104 aluminium alloy applied to deep drawing

Energy Technology Data Exchange (ETDEWEB)

Klyszewski, A.; Lech-Grega, M.; Zelechowski, J.; Szymanski, W. [Light Metals Div., Skawina (Poland). Inst. of Non-Ferrous Metals

2000-07-01

Optical and electron microscopy observations and X-ray investigations of 3104 aluminium alloy ingots and bands after experimental heat treatment were carried out. The influence of ingots homogenisation temperature and parameters of material heat treatment after hot rolling on structure, texture and earing of band 0.3 mm thick was analysed. (orig.)

Sphalerons, deformed sphalerons and normal modes

International Nuclear Information System (INIS)

Brihaye, Y.; Kunz, J.; Oldenburg Univ.

1992-01-01

Topological arguments suggest that tha Weinberg-Salam model posses unstable solutions, sphalerons, representing the top of energy barriers between inequivalent vacua of the gauge theory. In the limit of vanishing Weinberg angle, such unstable solutions are known: the sphaleron of Klinkhamer and Manton and at large values of the Higgs mass in addition the deformed sphalerons. Here a systematic study of the discrete normal modes about these sphalerons for the full range Higgs mass is presented. The emergence of deformed sphalerons at critical values of the Higgs mass is seem to be related to the crossing of zero of the eigenvalue of the particular normal modes about the sphaleron. 6 figs., 1 tab., 19 refs. (author)

Feasibility study on silicon doping using high temperature test engineering reactor

International Nuclear Information System (INIS)

Seki, Masaya; Takaki, Naoyuki; Goto, Minoru; Shimakawa, Satoshi

2011-01-01

The feasibility study on silicon doping using the High Temperature engineering Test Reactor (HTTR) is performed by numerical simulations. The HTTR is a High Temperature Gas-cooled Reactor (HTGR) situated at JAEA Oarai research and development center. It has a 30MW thermal power and the outlet coolant temperature is 950degC. The objective of this study is to evaluate the following issues, 1. The impact of loading Si-ingots into the core on the criticality, 2. The uniformity of the neutron capture reaction rate in Si-ingots, and 3. The production rate of silicon semiconductor. In this study, six Si-ingots are loaded into the irradiation area which is located in the peripheral region of the core. They are irradiated with rotation movement around the axial direction to obtain uniform neutron capture reaction rate in the radial direction. Additionally, the neutron filter, which is made of graphite containing boron, is used to obtain uniform neutron capture reaction rate in the axial direction. The evaluations were conducted by performing the HTTR whole core calculations with the Monte Carlo code MVP-2.0. In the calculations, several tally regions were defined on the Si-ingots to investigate the uniformity of the neutron capture reaction rate. As a result, loading the Si-ingots into the core causes negative reactivity by about 0.7%dk/k. Uniform neutron capture reaction rate of Si-ingot is obtained 98% in the radial and the axial direction. In case of the target of semiconductor resistivity is set to 50 Ωcm, the required irradiation time becomes 10 hours. The HTTR is able to produce silicon semiconductor of 540kg in one-time irradiation. This study was conducted as a joint research with JAEA, Nuclear Fuel Industries, LTD, Toyota Tsusho Corporation and Tokai University. (author)

Relationship between micro-porosity and tensile properties of 6063 alloy

Directory of Open Access Journals (Sweden)

Li Xiehua

2013-01-01

Full Text Available The micro-porosity is usually present in the as-cast microstructure, which decreases the tensile strength and ductility and therefore limit the application of cast aluminum parts. Although much work has been done to investigate the effects of various casting parameters on the formation of porosity in various aluminum alloys, up to now, little information has been available for the relationship between micro-porosity and tensile properties of 6063 alloy. In this study, the influences of size and area fraction of micro-porosity on the tensile properties and fracture behavior of 6063 aluminum alloy were investigated by means of tensile testing, optical microscopy (OM, and scanning electron microscopy (SEM. The tensile tests were conducted in air at 100 ℃, 200 ℃ and 300 ℃, respectively. Results show that the large micro-porosity with sizes between 100 μm and 800 μm located at the center and top of the ingot, while the small micro-porosity with size between 2 μm and 60 μm distributed at the edge and bottom of the ingot. The area fraction of micro-porosity at the center of the ingot is much bigger than that at the edge of the ingot. When tested at 100 ℃, with the decrease in the area fraction of micro-porosity from the top of the ingot to the bottom of the ingot, the ultimate tensile strength, yield strength and the elongation are increased from 82 to 99 MPa, 32 to 66 MPa and 7% to 11%, respectively. When the temperature is no more than 200 ℃, the strain hardening exponent decreases with an increase in the area fraction of micro-porosity; while the deviation disappears when the temperature reaches 300 ℃. The fracture mode of the alloy is greatly influenced by the size and area fraction of the micro-porosity.

Precipitation Behavior of Carbides in H13 Hot Work Die Steel and Its Strengthening during Tempering

Directory of Open Access Journals (Sweden)

Angang Ning

2017-02-01

Full Text Available The properties of carbides, such as morphology, size, and type, in H13 hot work die steel were studied with optical microscopy, transmission electron microscopy, electron diffraction, and energy dispersive X-ray analysis; their size distribution and quantity after tempering, at different positions within the ingot, were analyzed using Image-Pro Plus software. Thermodynamic calculations were also performed for these carbides. The microstructures near the ingot surface were homogeneous and had slender martensite laths. Two kinds of carbide precipitates have been detected in H13: (1 MC and M6C, generally smaller than 200 nm; and (2 M23C6, usually larger than 200 nm. MC and M6C play the key role in precipitation hardening. These are the most frequent carbides precipitating at the halfway point from the center of the ingot, and the least frequent at the surface. From the center of the ingot to its surface, the size and volume fraction of the carbides decrease, and the toughness improves, while the contribution of the carbides to the yield strength increases.

Continuous Czochralski Growth. Silicon Sheet Growth Development of the Large Area Silicon Sheet Task of the Low Cost Silicon Solar Array Project

Science.gov (United States)

Merz, F.

1979-01-01

During the reporting period, a successful 100 kilogram run was performed. Six ingots of 13 cm diameter were grown, ranging in size from 15.5 kg to 17.7 kg. Melt replenishment methods included both poly rod and lump feed material. Samples from each ingot were prepared for solar cell fabrication and analyses, impurity analysis, and structural studies. The furnace was converted to the 14-inch hot zone and preliminary heat runs were performed. Two sucessful runs were demonstrated, by growing 25 kg ingots from 30 kg melts. Also, a 100 kg run was attempted, utilizing the 14 inch crucible hot zone, but was prematurely terminated due to excessive monoxide which accumulated on the viewports and a seed failure.

Development of metallic fuel materials -Development of the advanced nuclear materials-

International Nuclear Information System (INIS)

Kang, Young Ho; Lee, Kang Il; Kim, Chang Kyu; Joo, Jea Oh; Lee, Chang Tak; Park, Hee Dea; Kim, Ki Hwan; Hwang, Sung Chan; Kim, Jung Do; Ann, Hyun Suk; Chang, Sae Jung; Joo, Keun Sik

1994-07-01

The melting and casting parameters has been investigated for obtaining the proper U-Zr alloy. So a sound alloy ingot was sucessfully prepared. The Zr yield with the respected to the charged raw material is about 85%. The Zr content variation along the ingot is ± 0.2 wt%. At that time the melt was hold for three minutes at 1600 deg C. The microstructure of U-Zr ingot has been found to consist of α U as a matrix and δ-UZr 2 as a coarse dispersion in the matrix. Additionally the U-Zr melt was rapidly solidified into powder by utilizing centrifugal atomizer. This powder tends to form fine and homogeneous microstructure. (Author)

Fusion and characterization of a Cu-Zn-Al-Ni alloy of nuclear interest; Fusion y caracterizacion de una aleacion Cu-Zn-Al-Ni de interes nuclear

Energy Technology Data Exchange (ETDEWEB)

Zamora R, L.; Arenas A, J.A.; Santana M, J.S. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

2003-07-01

The first part of the work was made in the Melting Laboratory where an ingot of each alloy was obtained under the same conditions. When having the ingots physically, the following thing consisted, in using different techniques for their characterization in the laboratories of Metallography, Scanning Electron Microscopy, (Sem), X-ray diffraction (XRD) and that of mechanical assays. (Author)

Fusion and characterization of a Cu-Zn-Al-Ni alloy of nuclear interest

International Nuclear Information System (INIS)

Zamora R, L.; Arenas A, J.A.; Santana M, J.S.

2003-01-01

The first part of the work was made in the Melting Laboratory where an ingot of each alloy was obtained under the same conditions. When having the ingots physically, the following thing consisted, in using different techniques for their characterization in the laboratories of Metallography, Scanning Electron Microscopy, (Sem), X-ray diffraction (XRD) and that of mechanical assays. (Author)

Trial fabrication of Be12Ti electrode for pebble production by rotating electrode method

International Nuclear Information System (INIS)

Uda, M.; Iwadachi, T.; Uchida, M.; Nakamichi, M.; Kawamura, H.

2004-01-01

Be 12 Ti has been one of candidates for advanced neutron multipliers, due to its high melting points and good chemical stability. Although Be 12 Ti is too brittle to product pebbles for neutron multipliers with the rotating electrode method (REM), a preliminary production of the pebbles which was made of two phase material of α-beryllium (α-Be) and Be 12 Ti was successfully demonstrated with REM. In this study a trial fabrication of the Be-5at%Ti'' ingot (α-Be + Be 12 Ti) for the REM electrode was carried out with a vacuum casting process. Three kinds of refractory crucibles (MgO, CaO and BeO) were tested for the evaluation of durability to the melt of Be-5%Ti. The water-cooled copper mould was applied for the casting mold to assist a one-direction solidification. The appearance (crack(s), shrinkage, etc.), microstructure and chemical analysis of the ''Be-5at%Ti'' ingots were investigated. As for the results of the trial fabrication, it was made clear that BeO crucible is most useful for the melting of Be-5at%Ti. The ingot, which was a size of φ85 x h 150 mm, had h 40mm sound portion from the bottom. The microstructure of the ingots showed two phases (probably α-Be and Be 12 Ti). The chemical composition of the Ti in the ingot were 3.1 - 6.2at%. (author)

Vacuum-induction melting, refining, and casting of uranium and its alloys

Energy Technology Data Exchange (ETDEWEB)

Jackson, R J

1989-10-11

The vacuum-induction melting (VIM), refining, and casting of uranium and its alloys are discussed. Emphasis is placed on historical development, VIM equipment, crucible and mold design, furnace atmospheres, melting parameters, impurity pickup, ingot quality, and economics. The VIM procedures used to produce high-purity, high-quality sound ingots at the US Department of Energy Rocky Flats Plant are discussed in detail.

Evaluation of Uranium-235 Measurement Techniques

Energy Technology Data Exchange (ETDEWEB)

Kaspar, Tiffany C. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Dibert, Mark W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2017-05-23

Monolithic U-Mo fuel plates are rolled to final fuel element form from the original cast ingot, and thus any inhomogeneities in ²³⁵U distribution present in the cast ingot are maintained, and potentially exaggerated, in the final fuel foil. The tolerance for inhomogeneities in the ²³⁵U concentration in the final fuel element foil is very low. A near-real-time, nondestructive technique to evaluate the ²³⁵U distribution in the cast ingot is required in order to provide feedback to the casting process. Based on the technical analysis herein, gamma spectroscopy has been recommended to provide a near-real-time measure of the ²³⁵U distribution in U-Mo cast plates.

Manufacture of semifinished items of alloys V-4Ti-4Cr and V-10Ti-5Cr for use as a structural material in fusion applications

International Nuclear Information System (INIS)

Potapenko, M.M.; Drobishev, V.A.; Filkin, V.Y.; Gubkin, I.N.; Myasnikov, V.V.; Nikulin, A.D.; Shingarev, E.N.; Vedernikov, G.P.; Votinov, S.N.; Zurabov, V.S.; Zolotarev, A.B.

1996-01-01

Vanadium-titanium-chromium alloys are considered as structural materials with the most appropriate properties for fusion applications. However, the final ratio V-Ti-Cr in an alloy is not yet determined. On the one hand, it is offered to optimize structure on the basis of an alloy V-4Ti-4Cr. On the other hand, it is proposed that the optimum of total Ti and Cr content should be near 15%, and the Ti to Cr ratio should be 2:1. Melting, casting and processing by pressure of ingots of vanadium alloys V-4Ti-4Cr and V-10Ti-5Cr weighing as much as 50 kg are considered in the report. The ingots in diameters up to 130 mm were obtained by melting in vacuum-arc furnaces. Results on chemical uniformity and structure of the ingots are presented. A basic scheme of semifinished items manufacture is submitted. Rod and tube hot extrusion conditions are presented. A new technology for protection of ingot and billet surface from gases during hot processing is used to discard application of protective stainless steel and to lower temperature of processing. Sheet and tube products were made from extruded billets by cold rolling with intermediate heat treatment. The list of obtained products, including sheets 0.5-5 mm thick, rods 10-18 mm in diameter and tubes from 50 mm up to 6.0 mm in diameter is presented. The availability of large-scale ingots processing with weight above 300 kg is discussed. (orig.)

Separation of CsCl and SrCl_2 from a ternary CsCl-SrCl_2-LiCl via a zone refining process for waste salt minimization of pyroprocessing

International Nuclear Information System (INIS)

Shim, Moonsoo; Choi, Ho Gil; Yi, Kyung Woo; Hwang, Il Soon; Lee, Jong Hyeon

2016-01-01

The purification of LiCl salt mixture has traditionally been carried out by a melt crystallization process. To improve the throughput of zone refining, three heaters were installed in the zone refiner. The zone refining method was used to grow pure LiCl salt ingots from LiCl-CsCl-SrCl_2 salt mixture. The main investigated parameters were the heater speed and the number of passes. A change in the LiCl crystal grain size was observed according to the horizontal direction. From each zone refined salt ingot, samples were collected horizontally. To analyze the concentrations of Sr and Cs, an inductively coupled plasma optical emission spectrometer and inductively coupled plasma mass spectrometer were used, respectively. The experimental results show that Sr and Cs concentrations at the initial region of the ingot were low and reached their peak at the final freezing region of the salt ingot. Concentration results of zone refined salt were compared with theoretical results yielded by the proposed model to validate its predictions. The k_e_f_f of Sr and Cs were 0.13 and 0.11, respectively. The decontamination factors of Sr and Cs were 450 and 1650, respectively. - Highlights: • The LiCl-CsCl-SrCl_2 salt ingot was purified by zone refining technique to minimize waste salt. • The concentration distribution of Cs and Sr were analyzed by mass transfer equation. • The decontamination factors of Cs and Sr were 1600 and 450 respectively in case of 60% of recovery yield.

Separation of CsCl and SrCl{sub 2} from a ternary CsCl-SrCl{sub 2}-LiCl via a zone refining process for waste salt minimization of pyroprocessing

Energy Technology Data Exchange (ETDEWEB)

Shim, Moonsoo [Graduate School of Energy Science and Technology, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134 (Korea, Republic of); Choi, Ho Gil; Yi, Kyung Woo; Hwang, Il Soon [Graduate School of Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 08826 (Korea, Republic of); Lee, Jong Hyeon, E-mail: jonglee@cnu.ac.kr [Graduate School of Energy Science and Technology, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134 (Korea, Republic of); Graduate School of Department of Advanced Materials Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134 (Korea, Republic of); Rapid Solidified Materials Research Center, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134 (Korea, Republic of)

2016-11-15

The purification of LiCl salt mixture has traditionally been carried out by a melt crystallization process. To improve the throughput of zone refining, three heaters were installed in the zone refiner. The zone refining method was used to grow pure LiCl salt ingots from LiCl-CsCl-SrCl{sub 2} salt mixture. The main investigated parameters were the heater speed and the number of passes. A change in the LiCl crystal grain size was observed according to the horizontal direction. From each zone refined salt ingot, samples were collected horizontally. To analyze the concentrations of Sr and Cs, an inductively coupled plasma optical emission spectrometer and inductively coupled plasma mass spectrometer were used, respectively. The experimental results show that Sr and Cs concentrations at the initial region of the ingot were low and reached their peak at the final freezing region of the salt ingot. Concentration results of zone refined salt were compared with theoretical results yielded by the proposed model to validate its predictions. The k{sub eff} of Sr and Cs were 0.13 and 0.11, respectively. The decontamination factors of Sr and Cs were 450 and 1650, respectively. - Highlights: • The LiCl-CsCl-SrCl{sub 2} salt ingot was purified by zone refining technique to minimize waste salt. • The concentration distribution of Cs and Sr were analyzed by mass transfer equation. • The decontamination factors of Cs and Sr were 1600 and 450 respectively in case of 60% of recovery yield.

Formation peculiarities of superconducting Bi-Sr-Ca -cuprates from glass ceramic quenched melts

International Nuclear Information System (INIS)

Furmakova, O.E.; Zinov'ev, S.Yu.; Glushkova, V.B.; Bugakov, A.G.; Sulejmanov, S.Kh.

1992-01-01

Specimens of varying composition of the Bi-Sr-Ca-Cu-O system, X-ray amorphous Alakes and glass ceramic ingots were prepared by means of different rate quenching of melts. Crystallization temperatures of flakes were determined and sequence of phase formation in both types of specimens during annealing was studied. Microstructure and distribution of elements by volume of specimen in initial and annealed ingot were investigated

Influence of dysprosium and terbium additions on aluminium structure and properties

International Nuclear Information System (INIS)

Fridlyander, I.N.; Sokolovskaya, E.M.; Zimina, E.N.; Tkachenko, E.A.; Artemova, M.S.

1992-01-01

The influence of 0.3%Dy and 0.3%Tb additions were investigated on grain size in aluminium ingots and on recrystallization and mechanical properties in 1.5 mm thick sheets. Grain refinement in ingots was revealed along with an increase of sheet recrystallization temperature and grain growth retardation in the process of secondary recrystallization. Ultimate strength was found to rise at some decrease of specific elongation

Application of fluorides as reagents in exothermal reducing processes

International Nuclear Information System (INIS)

Solov'ev, A.I.; Maksimov, Yu.M.; Dedov, N.V.; Malyutina, V.M.; Avramchik, A.N.

2002-01-01

Thermodynamic calculations were made and the process of calcium-thermic reduction of titanium and zirconium tetrafluorides and their mixtures was experimentally studied. Compound TiF 4 and its mixture with ZrF 4 in amount no more than 34.3 % are reduced producing a well-formed ingot. When ZrF 4 content is exceeded in the mixture to be reduced as well as during reduction of pure ZrF 4 and the mixture of unseparated rare earth metal fluorides, metal and alloys are produced as embedded particles in solidified slag. Additional heat should be brought to produce qualitative ingot during the reducing process. Qualitative ingots of metal in weight up to 10 kg were produced during calcium-thermic reduction of zirconium and rare earth fluorides with application of high-frequency induction heating [ru

Effect of heating and deformation conditions on the depth of surface defects in alloyed steel rolling

International Nuclear Information System (INIS)

Malygin, R.Z.; Karyakin, B.P.; Grosman, A.B.; Simovskikh, V.N.; Storozhev, V.I.

1978-01-01

The effect of heating and deformation conditions on the depth change of artificial defects in the 50 KhFA alloyed steel rolling on the 850 blooming and 450 section mill was studied. Quite a definite regularity in the arrangement of defects (cracks and hairlines) along the circumference of the round steel bar and obvious relation with the defect distribution on the bloom faces are established. Oxidation is shown to diminish defect depth while ingot and billet heating especially on the faces under direct firing. Blooms should be placed in the furnace with 90 deg canting in relation to the faces position while ingot heating. Round rolling must be performed with one or several 45 deg strip cantings. The defect depth for the ingots to be rolled without chipping is set up

Effect of annealing on the magnetic properties of Nd70Fe20Al10 bulk metallic glasses

International Nuclear Information System (INIS)

Olivetti, Elena; Baricco, Marcello; Ferrara, Enzo; Tiberto, Paola; Martino, Luca

2005-01-01

In this work, the influence of thermal treatments on the hysteresis behaviour of Nd 70 Fe 20 Al 10 bulk metallic glasses is studied. Two samples obtained applying different quenching rates have been characterized: (a) master alloy ingots, prepared through arc melting, and (b) cone-shaped ingots obtained by copper mould casting. DSC measurements have been performed on both alloys. Selected samples have been submitted to subsequent annealing. Hard magnetic properties have been observed at room temperature either in the as-cast master alloy or in the cone-shaped ingots. High values of coercivity are still observed after treatment at temperatures close to the crystallisation temperature (up to 500 deg. C). The different magnetic behaviour of the samples is discussed in terms of differences in the residual amorphous phase composition

Ergonomic Challenges in Conventional and Advanced Apparel Manufacturing.

Science.gov (United States)

1992-10-01

Attn.: Nina Harris Corporate Safety Director 2680 Pershing Avenue P.O. Drawer E Memphis, TN 38112 Griffin, GA 30224 901-320-3200 404-227-5581 Disneyland ...Box 498 Rome, GA 30161 Granite Quarry, NC 28072-0498 404-295-6008 Grant City Manufacturing Corporation Gerber Garment Technology, Inc. Old Highway...169 North See CMS Division Grant City, MO 64456 Gibson, Dunn & Crutcher Lawyers Sue Unger, Librarian Great West Casualty Company 1050 Connecticut

On the renewal risk model under a threshold strategy

Science.gov (United States)

Dong, Yinghui; Wang, Guojing; Yuen, Kam C.

2009-08-01

In this paper, we consider the renewal risk process under a threshold dividend payment strategy. For this model, the expected discounted dividend payments and the Gerber-Shiu expected discounted penalty function are investigated. Integral equations, integro-differential equations and some closed form expressions for them are derived. When the claims are exponentially distributed, it is verified that the expected penalty of the deficit at ruin is proportional to the ruin probability.

Evaporation regularities for the components of alloys during vacuum melting

International Nuclear Information System (INIS)

Anoshkin, N.F.

1977-01-01

The peculiarities of changes in the content of alloying components in vacuum melting (exemplified by Ti and Mo alloys) and the formation of the ingot composition in the bottom, central, and peripheral portions are considered. For the purposes of the investigation a process model was adopted, which is characterized by negligibly small evaporation of the alloy base, complete smoothing-out of the composition in the liquid bath volume, the constancy of the temperature over the entire evaporation surface, and a number of other assumptions, whose correctness was confirmed by the experiment. It is shown that the best possibilities for suppression of evaporation of components with a high vapour pressure are offered by a vacuum arc or electric slag melting, because they make it possible to conduct the process at high pressures with minimum overheating. A method of refining by overheating was developed. A method for refining alloys with volatile components was found; it consists of the first remelting ro remove volatile impurities and their deposition in the peripheral layers of the ingot, and the second remelting, which ensures the averaging of the ingot composition. Typical versions of distribution of the volatile components or the impurity across the ingot are singled out

Hardness and Microstructure of Binary and Ternary Nitinol Compounds

Science.gov (United States)

Stanford, Malcolm K.

2016-01-01

The hardness and microstructure of twenty-six binary and ternary Nitinol (nickel titanium, nickel titanium hafnium, nickel titanium zirconium and nickel titanium tantalum) compounds were studied. A small (50g) ingot of each compound was produced by vacuum arc remelting. Each ingot was homogenized in vacuum for 48 hr followed by furnace cooling. Specimens from the ingots were then heat treated at 800, 900, 1000 or 1100 degree C for 2 hr followed by water quenching. The hardness and microstructure of each specimen was compared to the baseline material (55-Nitinol, 55 at.% nickel - 45 at.% titanium, after heat treatment at 900 degC). The results show that eleven of the studied compounds had higher hardness values than the baseline material. Moreover, twelve of the studied compounds had measured hardness values greater 600HV at heat treatments from 800 to 900 degree C.

Formation of defects in tellurium at various levels of gravitation

International Nuclear Information System (INIS)

Parfen'ev, R.V.; Farbshtejn, I.I.; Shul'pina, I.L.; Yakimov, S.V.; Shalimov, V.P.; Turchaninov, A.M.

2002-01-01

One investigated into effect of gravitation conditions during tellurium crystallization (ranging from microgravitation up to increased gravitation - 5g 0 ) on concentration of neutral (N D ) and electrically active (N AD ) acceptor structure defects in specimens grown both under complete remelting of parent ingot and under directed recrystallization of ingot with inoculation. N AD and N D concentrations and their distribution along the specimen depth were determined on the basis of analysis of electrical characteristics (conductivity and the Hall effect) measured along ingots within 1.6-300 K temperature range. The results were compared with characteristics of specimens grown following the similar program under normal conditions. At complete remelting under microgravitation one detected attributes of strong supercooling and spontaneous crystallization, as well as, of specimen resistance oscillation by its depth caused by N D modulation [ru

Optimum schedules of difficult-to-form heat-resistant alloys forging

International Nuclear Information System (INIS)

Majzengel'ter, V.A.; Shuvalov, A.A.; Perevozov, A.S.

2000-01-01

The process of manufacturing half finished discs for hydroturbine engines from heat resistant difficulty deformed nickel, iron-nickel and cobalt alloys (EI435, EI868, VZh145-ID, EK79-ID, EK152-ID, EI826, EP648-VI) is described. The recommendations on the modes of forging the single-phase nonaging and double phase aging alloys are developed. The conclusion is made, that the first compressions of ingots shoved be accomplished by small press runs. The subsequent compressions should constituted not less than 8% during one run. The total compression of the ingot during one heating should be within the concrete alloy properties. With the purpose of obtaining uniform fine-grain structure the ingot heating during the last manufacturing cycle should be accomplished within the range of 1100-1130 deg C for the majority of heat resistant alloys [ru

Development of Zr alloys - Fabrication of Zr-Nb alloy used in PHWRs

Energy Technology Data Exchange (ETDEWEB)

Lee, Kang In; Kim, Won Baek; Choi, Guk Sun; Lee, Chul Kyung; Jang, Dae Kyu; Seo, Chang Yeol; Sim, Kun Joo; Lee, Jae Cheon [Korea Institute of Geology Mining and Materials, Taejon (Korea, Republic of)

1996-07-01

The manufacture of Zr-Nb alloy ingot by EB melting process is carried out to meet the chemical composition and mechanical and property specifications and to ensure that the ingots are free of unacceptable defects through this study. It was established that Zr-Nb alloy was made by EB melting technique including the control of adding elements, melting power and melting and cast device. 28 refs., 13 tabs., 26 figs., 23 ills. (author)

Formation and growth of crystal defects in directionally solidified multicrystalline silicon for solar cells

Energy Technology Data Exchange (ETDEWEB)

Ryningen, Birgit

2008-07-01

Included in this thesis are five publications and one report. The common theme is characterisation of directionally solidified multicrystalline silicon for solar cells. Material characterisation of solar cell silicon is naturally closely linked to both the casting process and to the solar cell processing: Many of the material properties are determined by the casting process, and the solar cell processing will to some extend determine which properties will influence the solar cell performance. Solar grade silicon (SoG-Si) made by metallurgical refining route and supplied by Elkem Solar was directionally solidified and subsequently characterised, and a simple solar cell process was applied. Except from some metallic co-precipitates in the top of the ingot, no abnormalities were found, and it is suggested that within the limits of the tests performed in this thesis, the casting and the solar cell processing, rather than the assumed higher impurity content, was the limiting factor. It is suggested in this thesis that the main quality problem in multicrystalline silicon wafers is the existence of dislocation clusters covering large wafer areas. The clusters will reduce the effect of gettering and even if gettering could be performed successfully, the clusters will still reduce the minority carrier mobility and hence the solar cell performance. It has further been pointed out that ingots solidified under seemingly equal conditions might have a pronounced difference in minority carrier lifetime. Ingots with low minority carrier lifetime have high dislocation densities. The ingots with the substantially higher lifetime seem all to be dominated by twins. It is also found a link between a higher undercooling and the ingots dominated by twins. It is suggested that the two types of ingots are subject to different nucleation and crystal growth mechanisms: For the ingots dominated by dislocations, which are over represented, the crystal growth is randomly nucleated at the

Summary of Notifiable Diseases, United States, 1995. Volume 44/No. 53

Science.gov (United States)

1996-10-25

Tetanus Toxic-shock syndrome Trichinosis Tuberculosis Typhoid fever Yellow f eve r+ *Although varicella is not a nationally notifiable disease, the...KD, Gerber AR, et al. Shigella dysenterlaetype 1 infections in U.S. travelers to Mexico . Lancet 1989:543-5. Ries AA, Wells JG, Olivola D, et al...Woodruff BA, Pavia AT, Blake PA. A new look at typhoid vaccination: information for the practic- ing physician. JAMA 1991;265:756-9. varicella CDC

Pengaruh Variasi Waktu Fermentasi terhadap Kadar Laktosa, Lemak, Ph dan Keasaman pada Susu Sapi yang Difermentasi Menjadi Yogurt

OpenAIRE

Agustina, Yeni; Kartika, Rudi; Panggabean, Aman S

2015-01-01

Yogurt is a fermentation milk product with bacteria Streptococcus thermophillus and Lactobacillus bulgariccus which has been commonly used in the process of making yogurt. The purpose of this study was to determine the effect of fermentation on the levels of lactose, fat, pH, acidity in yogurt. Determination of lactose in volumetric according Gohr, fat content carried by the Gerber method, using a pH meter pH and acidity values using titration.

Military Vision Research Program

Science.gov (United States)

2011-07-01

Bietti Eye Foundation, IRCCS Rome, Italy . Word count: 2879 Corresponding author: Reza Dana, M.D., M.P.H., M.Sc. Schepens Eye Research...Massachusetts Eye and Ear Infirmary, Harvard Medical School, Boston, MA 02114 3 Bietti Eye Foundation, IRCCS Rome, Italy . Word count: 2879...with differentiated properties. Exp Eye Res. 62, 155-169. 18. Marneros A.G., Fan J., Yokoyama Y., Gerber H.P., Ferrara N., Crouch R.K., Olsen B.R

Cold-rolled sheets production of stainless martensite-ageing steel smelted by vacuum arc and electroslag techniques

Energy Technology Data Exchange (ETDEWEB)

Rivkin, A A; Grishkov, A I; Suslin, A P; Nesterenko, A A; Lola, V N [Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR)

1975-05-01

In cooperation with a number of metallurgical works the production of a high strength sheet stainless maraging steel EHP678 (000KH11N10M2T) has been tested by rolling cylindrical ingots of vacuum arc smelting at the blooming (the mass of rough ingots was 5.1 to 6.0 t, that of cleaned ingots - 3.8 to 5.1 t) or rectangular ingots of electroslag smelting (13 t) at the slabbing. The recommended regimes of heating and deformation are much similar to those used for the steel-KH18N10T. The output of valid cold-rolled sheets proved to be rather low (0.24 t/t for the vacuum arc smelting and 0.30 t/t for the electroslag smelting) mainly due to the losses on cleaning and a considerable portion of wrong-size slabs. The data are presented on the steel-EHP678 properties after various heat treatments. For the production of wide cold-rolled sheets of the steel EHP678 it is recommended to use steelmaking procedure with electroslag smelting including open-hearth melting in arc furnaces, rolling of ingots at the slabbing with heating up to 1260-1280 deg C (hold-up of 4.5 to 5 hrs); electroslag smelting for rectangular section slabs, rolling of ingots of electroslag smelting at the slabbing with their heating up to 1250 deg C (hold-up of 5.5 to 6 hrs), rolling at the 1680-type mill with heating up to 1250-1260 deg C (hold-up of 4 to 4.5 hrs ensuring the rolling temperature after a rough group not below 1100 deg C), quenching of hot-rolled sheets heating up to 920-940 deg C (hold-up of 3 to 3.5 min/mm), shot peening of sheets for descaling (provided the respective equipment is available) with a subsequent short-time pickling in an acid solution and cold rolling with a summary deformation of 35 to 45 %. The steelmaking with the electroslag smelting is much more profitable as regards to the fine technology of number of the main procedures, convenient cooperation of the works and a considerably greater output of the final products out of one ton of the steel produced.

An Economic Evaluation of Tofacitinib Treatment in Rheumatoid Arthritis: Modeling the Cost of Treatment Strategies in the United States.

Science.gov (United States)

Claxton, Lindsay; Jenks, Michelle; Taylor, Matthew; Wallenstein, Gene; Mendelsohn, Alan M; Bourret, Jeffrey A; Singh, Amitabh; Moynagh, Dermot; Gerber, Robert A

2016-09-01

epidemiological data. Sensitivity analyses were conducted to explore the impact of varying key parameters, including treatment-switching probability, product rebate, major rates of adverse drug reaction, and ACR20 rates, on the model outcomes. Tofacitinib combination therapy after MTX failure was associated with the lowest cost per member per month (PMPM) over a 2-year time frame at $5.53, compared with $6.49 for adalimumab, $6.43 for etanercept, $5.95 for certolizumab, and $5.89 for tocilizumab. Similar savings were observed when all biologics were administered as monotherapy. Tofacitinib combination therapy was also associated with the lower PMPM cost compared with adalimumab combination therapy in the TNF-IR analysis. Tofacitinib was also among the lowest cost per ACR20 responder in each analysis. Sensitivity analyses demonstrated that tofacitinib would potentially be cost saving even in the least optimistic scenarios. This analysis suggests that tofacitinib 5 mg BID following MTX failure is a lower cost per patient treatment option when used either as monotherapy or combination therapy, compared with adalimumab, etanercept, certolizumab and tocilizumab biologic regimens. Tofacitinib + MTX in TNF-IR patients was also predicted to be a lower-cost treatment option compared with adalimumab+MTX and was associated with the lowest cost per ACR 20/50/70 responder. This study was funded by Pfizer, which determined the research topic and paid York Health Economics Consortium to develop the analysis and conduct the research. York Health Economics Consortium has received consultancy fees from Pfizer. Gerber, Wallenstein, Mendelsohn, Bourret, Singh, and Moynagh are employees and shareholders of Pfizer. Editorial support was funded by Pfizer and was provided by Claxton, Jenks, and Taylor, who are employees of York Health Economics Consortium. Study concept and design were contributed primarily by Taylor, Jenks, Gerber, and Singh, along with the other authors. Gerber, Moynagh, and Singh

Study to Determine the Feasibility of Utilizing Skull-Melting Techniques for the Growth of Single Crystals of Yttrium Vanadate

Science.gov (United States)

1986-04-01

these conditions and the sublimation product (IrO 2 ) contaminates the melt and resultant crystal. The goal of this program is to explore the...element; if the skull-melting operation is carried out under oxidizing conditions, the combustion products of high-purity graphite (CO 2 and CO) do not...polycrstalline ingots. Subsequent annealing of 16 S’ .1i" these 0 2 -defficient ingots in air at 1200 degrees C resulted in powdering and disintergration

Japan Report, Science and Technology.

Science.gov (United States)

1987-04-03

substances from plants Removal of fats and oils from snacks , such as potato chips Separation of chemical materials from natural resources Separation of...mechanically, and will be molded in order to make an ingot. This ingot will be worked plastically, i.e., extruded or forged with a view to variously...ym. Also to be noted, is that the extruded undulations are prone to erode polyethylene. Yamamoto: Since surface roughness of alumina is 0.04 ym or

Open die forging of large shafts with porosity defects – physical and numerical modelling

DEFF Research Database (Denmark)

Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

2013-01-01

The aim and scope of this paper is centered to analyze the influence of the geometry of V-shaped dies on the closure of internal centerline porosity defects in ingots during multistep open-die forging. The investigation is performed with small scale physical models made from lead using V-shaped d......The aim and scope of this paper is centered to analyze the influence of the geometry of V-shaped dies on the closure of internal centerline porosity defects in ingots during multistep open-die forging. The investigation is performed with small scale physical models made from lead using V......-shaped dies with 90o and 120o and a reference pair of flat parallel platens. Holes drilled through the center of these preforms are produced to mimic centerline porosity in full scale cast ingots and intermediate rotation of the preforms replicate a multi-stage forging sequence under laboratory testing...

Thermodynamic assessment of liquid composition change during solidification and its effect on freckle formation in superalloys

International Nuclear Information System (INIS)

Long Zhengdong; Liu Xingbo; Yang Wanhong; Chang, K.-M.; Barbero, Ever

2004-01-01

The solidification macrosegregation, i.e. freckle, becomes more and more concerned with ever increasing demand for the large ingot size of superalloys. The evaluation of freckle formation is very difficult because of the less understanding of freckle formation mechanism and complex solidification behaviors of multi-component superalloys. The macrostructure of typical Nb-bearing and Ti-bearing superalloys in horizontally directional solidification and vacuum arc remelting (VAR) ingots were investigated to clarify the freckle formation mechanism. The thermodynamic approach was proposed to simulate the solidification behaviors. The relative Ra numbers, a reliable criterion, of freckle formation for some alloys were obtained based on the results of thermodynamic calculations. This thermodynamic approach was evaluated through comparison of the calculations from semi-experimental results. The Ra numbers obtained by thermodynamic approach are in good agreement with the ingot size capability of the industry melting shops, which is limited mainly by freckle defects

Study of the Formation Mechanism of A-Segregation Based on Microstructural Morphology

Science.gov (United States)

Zhang, Zhao; Bao, Yuchong; Liu, Lin; Pian, Song; Li, Ri

2018-04-01

A model that combines a cellular automaton (CA) and lattice Boltzmann method (LBM) is presented. The mechanism of A-segregation in an Fe-0.34 wt pct C alloy ingot is analyzed on the basis of microstructural morphology calculations. The CA is used to capture the solid/liquid interface, while the LBM is used to calculate the transport phenomena. (1) The solidification of global columnar dendrites was simulated, and two obvious A-segregation bands appeared in the middle-radius region between the ingot wall surface and the centerline. In addition, the angle of deflection to the centerline increased with the increasing heat dissipation rate of the wall surface. When natural convection was ignored, the A-segregation disappeared, and only positive segregation was present in the center and bottom corner of the ingot. (2) Mixed columnar-equiaxed solidification was simulated. Many A-segregation bands appeared in the ingot. (3) Global equiaxed solidification was simulated, and no A-segregation bands were found. The results show that the upward movement of the high-concentration melt is the key to the formation of A-segregation bands, and remelting and the emergence of equiaxed grains are not necessary conditions to develop these bands. However, the appearance of equiaxed grains accelerates the formation of vortexes; thus, many A-segregation bands appear during columnar-equiaxed solidification.

Improvement of the Zircaloy fuel can manufacturing process

International Nuclear Information System (INIS)

1986-01-01

The following work has been performed in order to ensure more reliable supply of start material for the manufacture of Zy-2 and Zy-4 fuel cans, and to improve the processing techniques and product quality: 1) Two complete production campaigns with the ingot suppliers Western Zirconium and Ugine Aciers. 2) Development of new ingot dimensions (rolling tests). 3) Development of a mechanized washing and cleansing procedure. 4) Development of a new abrasive treatment technique (wet sand blasting). (orig./HP) [de

Summary of Notifiable Diseases, United States, 1993.

Science.gov (United States)

1994-10-21

Parsonnet J, Greene KD, Gerber AR, et al. Shigella dysenteriaetype 1 infections in U.S. travellers to Mexico . Lancet 1989:543-5. Ries AA, Wells JG...typhoid vaccination: information for the practic- ing physician. JAMA 1991;265(6):756-9. xvi Varicella CDC. Varicella outbreak in a women’s prison...Kentucky. MMWR 1989;38(37):635-6,641-2. Gershon AA, LaRussa R Hardy I, Steinberg S, Silverstein S. Varicella vaccine: the American expe- rience. J

Impact of aerobic exercise on sleep and motor skills in children with autism spectrum disorders – a pilot study

OpenAIRE

Br; S; Jossen S; Holsboer-Trachsler E; Pühse U; Gerber M

2015-01-01

Serge Brand,1,2,* Stefanie Jossen,2,* Edith Holsboer-Trachsler,1 Uwe Pühse,2 Markus Gerber21Psychiatric Clinics of the University of Basel, Center for Affective, Stress and Sleep Disorders (ZASS), 2Department of Sport, Exercise and Health, Sport Science Section, University of Basel, Basel, Switzerland*These authors contributed equally to this work and share the first authorshipBackground: Prevalence rates of autism spectrum disorder (ASD) have increased dramatically in the last two decad...

Osteogenic capacity of nanocrystalline bone cement in a weight-bearing defect at the ovine tibial metaphysis

OpenAIRE

Harms, Christoph; Helms,; Taschner,; Stratos,; Ignatius,; Gerber,Thomas; Lenz,; Rammelt,; Vollmar,Brigitte; Mittlmeier,Thomas

2012-01-01

Christoph Harms,1 Kai Helms,1 Tibor Taschner,1 Ioannis Stratos,1 Anita Ignatius,5 Thomas Gerber,2 Solvig Lenz,3 Stefan Rammelt,6 Brigitte Vollmar,4 Thomas Mittlmeier11Department of Trauma and Reconstructive Surgery, 2Department for Materials Research and Nanostructures, Institute for Physics, 3Department of Oral and Maxillofacial Plastic Surgery, 4Institute for Experimental Surgery, University of Rostock, Rostock, 5Institute of Orthopaedic Research and Biomechanics, University of Ulm, Ulm, 6C...

The Future of the Ballistic Missile Submarine Force in the Russian Nuclear Triad

Science.gov (United States)

2008-09-01

based forces are the more economical leg of the triad.61 An estimate made in 1995 by B.I. Pustovit , then the expert for the Committee for Military...Theodore Gerber, a professor of sociology at the University of Wisconsin–Madison, and Sarah Mendelson, a senior fellow in the Russia and Eurasia... Sarah Mendelson, “Strong Public Support for Military Reform in Russia” Program on New Approaches to Russian Security, Policy memo 288 (2003), 3. 45 In

Impact of aerobic exercise on sleep and motor skills in children with autism spectrum disorders – a pilot study

OpenAIRE

Brand, Serge; Jossen,Stefanie; Holsboer-Trachsler,Edith; Pühse,Uwe; Gerber,Markus

2015-01-01

Serge Brand,1,2,* Stefanie Jossen,2,* Edith Holsboer-Trachsler,1 Uwe Pühse,2 Markus Gerber21Psychiatric Clinics of the University of Basel, Center for Affective, Stress and Sleep Disorders (ZASS), 2Department of Sport, Exercise and Health, Sport Science Section, University of Basel, Basel, Switzerland*These authors contributed equally to this work and share the first authorshipBackground: Prevalence rates of autism spectrum disorder (ASD) have increased dramatically in the last two d...

Design requirements for a metal-smelting facility

International Nuclear Information System (INIS)

Williams, L.C.; Mack, J.E.

1982-01-01

Functional requirements for the smelting of metal scrap contaminated with low-enriched uranium in a Metal Smelting Faclity (MSF) have been determined. The process will be designed to smelt ferrous metal scrap that has accumulated at the Oak Ridge Gaseous Diffusion Plant (ORGDP) into one-ton ingots at a rate of 40 ingots per day (10,000 tons/year). Total scrap inventories at the ORGDP are currently estimated at 28,000 tons. The diffusion plant scrap is primarily contaminated with 100 to 200 ppm U at an enrichment of 0.5 to 1.5% 235 U. The scrap is considered special nuclear material (SNM) and cannot be handled by commercial smelters without specific licensing. Slagging will be performed to remove contaminants from the metal and concentrate them in the slag. Process systems will include scrap handling, size reduction, preheating and charging, melting and slagging, ingot casting and storage, and fume exhaust. The MSF has been proposed for FY 1984 line item funding

Method of fabricating zirconium metal for use in composite type fuel cans

International Nuclear Information System (INIS)

Imahashi, Hiromichi; Inagaki, Masatoshi; Akabori, Kimihiko; Tada, Naofumi; Yasuda, Tetsuro.

1985-01-01

Purpose: To mass produce zirconium metal for fuel cans with less radiation hardening. Method: Zirconium sponges as raw material are inserted in a hearth mold and a procedure of melting the zirconium sponges portionwise by using a melting furnace having electron beams as a heat source while moving the hearth is repeated at least for once. Then, the rod-like ingot after melting is melted again in a vacuum or inert gas atmosphere into an ingot of a low oxygen density capable of fabrication. A composite fuel can billet is formed by using the thus obtained zirconium ingot and a zircalloy, and a predetermined composite type fuel can is manufactured by way of hot extrusion and pipe drawing fabrication. The raw material usable herein is zirconium sponge with an oxygen density of 400 ppm or higher and the content of impurity other than oxygen is between 1000 - 5000 ppm in total, or the molten material thereof. (Kamimura, M.)

Structure of Profiled Crystals Based on Solid Solutions of Bi2Te3 and Their X-Ray Diagnostics

Science.gov (United States)

Voronin, A. I.; Bublik, V. T.; Tabachkova, N. Yu.; Belov, Yu. M.

2011-05-01

In this work, we used x-ray structural diagnostic data to reveal the formation of structural regularities in profiled polycrystalline ingots based on Bi and Sb chalcogenide solid solutions. In Bi2Te3 lattice crystals, the solid phase grows such that the cleavage surfaces are perpendicular to the crystallization front. The crystallization singularity determines the nature of the growth texture. Because texture is an important factor determining the anisotropy of properties, which in turn determines the suitability of an ingot for production of modules and the possibility of figure of merit improvement, its diagnostics is an important issue for technology testing. Examples of texture analysis using the method of straight pole figure (SPF) construction for profiled crystals are provided. The structure of the surface layers in the profiled ingots was studied after electroerosion cutting. In addition, the method of estimation of the disturbed layer depth based on the nature of texture changes was used.

Continuous Czochralski growth: Silicon sheet growth development of the large area silicon sheet task of the Low Cost Silicon Solar Array project

Science.gov (United States)

1978-01-01

The primary objective of this contract is to develop equipment and methods for the economic production of single crystal ingot material by the continuous Czochralski (CZ) process. Continuous CZ is defined for the purpose of this work as the growth of at least 100 kilograms of ingot from only one melt container. During the reporting period (October, 1977 - September, 1978), a modified grower was made fully functional and several recharge runs were performed. The largest run lasted 44 hours and over 42 kg of ingot was produced. Little, if any, degradation in efficiency was observed as a result of pulling multiple crystals from one crucible. Solar efficiencies observed were between 9.3 and 10.4% AMO (13.0 and 14.6% AMI) compared to 10.5% (14.7% AMI) for optimum CZ material control samples. Using the SAMICS/IPEG format, economic analysis of continuous CZ suggests that 1986 DoE cost goals can only be met by the growth of large diameter, large mass crystals.

Effect of the expansion associated with the plutonium α-β-γ phase transitions on storage can integrity

Science.gov (United States)

Spearing, Dane R.; Veirs, D. Kirk; Prenger, F. Coyne

2001-11-01

The effects of the volume expansion of plutonium metal through the α-β and β-γ phase transitions on a stainless steel storage container were examined. A cylindrical plutonium ingot was placed in the axial center of an annealed stainless steel cylinder and thermally cycled until a steady state in the strain response of the cylinder was reached. The average plastic hoop strain was 1.47% and 1.55% after six and four cycles through the α-β and α-β-γ phase transitions, respectively. Elastic strain was ˜0.2%, indicating a 8.96 MPa back pressure on the Pu ingot. This is an order of magnitude less than the compressive yield strength of α- and β-Pu at the transition temperature. Metallographic analyses indicate that anisotropic expansion of the Pu ingot is due to preferentially oriented grain growth of the β-Pu along the axial direction due to stress applied by the steel cylinder during the α-β phase transition.

An alternative approach to recovering valuable metals from zinc phosphating sludge.

Science.gov (United States)

Kuo, Yi-Ming

2012-01-30

This study used a vitrification process (with good potential for commercialization) to recover valuable metals from Zn phosphating sludge. The involved vitrification process achieves two major goals: it transformed hazardous Zn phosphating sludge into inert slag and it concentrated Fe (83.5%) and Zn (92.8%) into ingot and fine particulate-phase material, respectively. The Fe content in the ingot was 278,000 mg/kg, making the ingot a potential raw material for iron making. The fine particulate-phase material (collected from flue gas) contained abundant Zn (544,000 mg/kg) in the form of ZnO. The content (67.7%) of ZnO was high, so it can be directly sold to refineries. The recovered coarse particulate-phase material, with insufficient amount of ZnO, can be recycled as a feeding material for Zn re-concentration. Therefore, the vitrification process can not only treat hazardous materials but also effectively recover valuable metals. Copyright © 2011 Elsevier B.V. All rights reserved.

Sequential purification and crystal growth for the production of low cost silicon substrates. Quarterly technical progress report No. 1, 15 September 1979-31 December 1979

Energy Technology Data Exchange (ETDEWEB)

Liaw, M.; Secco, F.; Ingle, B.; Down, D.

1980-02-01

Over the past several years, Motorola's Materials Technology Laboratory (MTL), has been conducting several projects with goals directed at the production of high quality low cost silicon crystals. One of the projects which is being investigated is the direct purification of MG-Si. A unique characteristic of the approach used by this project is the use of a crystal puller to perform both purification and crystal growth. Sequential steps of purification were taken. By the completion of this series of purification, the purified MG-Si melt will be further purified by impurity redistribution using ingot pulling. The final purified silicon will be in an ingot form of desired dimensions for slicing into silicon sheets. The sequential steps of purification include: (1) leaching of MG-Si charge, (2) phase separation, (3) reactive gas treatment, (4) liquid-liquid extraction (called Slagging), and (5) purification by redistribution of impurities using ingot pulling. Progress on items (1) and (2) is reported. (WHK)

Refusion of zircaloy scraps by VAR (vacuum arc remelting): preliminary results; Fusao de cavacos de zircaloy por VAR: resultados preliminares

Energy Technology Data Exchange (ETDEWEB)

Pereira, L.A.T.; Mucsi, C.S.; Sato, I.M.; Rossi, J.L.; Martinez, L.G., E-mail: lgallego@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Correa, H.P.S. [Universidade Federal do Mato Grosso do Sul (UFMS), Campo Grande, MS (Brazil); Orlando, M.T.D. [Universidade Federal do Espirito Santo (UFES), Vitoria, ES (Brazil)

2010-07-01

Fuel elements and structural components of the core of PWR nuclear reactors are made in zirconium alloys known as Zircaloy. Machining chips and shavings resulting from the manufacturing of these components can not be discarded as scrap, once these alloys are strategic materials for the nuclear area, have high costs and are not produced in Brazil on an industrial bases and, consequently, are imported for the manufacture of nuclear fuel. The reuse of Zircaloy chips has economic, strategic and environmental aspects. In this work is proposed a process for recycling Zircaloy scraps using a VAR (vacuum arc remelting) furnace in order to obtain ingots suitable for the manufacture of components of the reactors. The ingots obtained are being studied in order to verify the influence of processing on composition and microstructure of the remelted material. In this work are presented preliminary results of the composition of obtained ingots compared to start material and the resulting microstructure. (author)

Estimation of effective dose from radionuclides contained in misch metal

International Nuclear Information System (INIS)

Furuta, Etsuko; Aburai, Tamaru; Nisizawa, Kunihide

2003-01-01

Radionuclides contained in three kinds of misch metal products and two kinds of ingots were analyzed using a Ge (Li) semiconductor detector. Lanthanum-138 ( 138 La) and several daughter nuclides derived from thorium and uranium series were detected in all samples. All misch metal products and ingots were determined to be radioactive consumer products (RCP), although they have not been regarded as RCP in Japan. 138 La showed the highest nuclide content rate of all the radionuclides, and the lanthanum metal ingots displayed the highest specific activity at 720 mBq·g -1 . The maximum external effective dose was estimated to be at 3.7 mSv when a metal match was carried for 8,760 hours at 1 mm from the skin. The calculated effective dose under some conditions exceeded 10 μSv per year. This value corresponded to the exemption standard proposed by the UK's National Radiological Protection Board. Individuals working with large amounts of RCP should be appropriately protected. (author)

Effect of Refiner Addition Level on Zirconium-Containing Aluminium Alloys

International Nuclear Information System (INIS)

Jaradeh, M M R; Carlberg, T

2012-01-01

It is well known that in aluminium alloys containing Zr, grain refiner additions do not function as desired, producing an effect often referred to as nuclei poisoning. This paper investigates the structure of direct chill-cast ingots of commercial AA3003 aluminium alloys, with and without Zr, at various addition levels of Al5Ti1B master alloy. In Bridgman experiments simulating ingot solidification, Zr-containing alloys were studied after the addition of various amounts of Ti. It could be demonstrated, in both ingot casting and simulation experiments, that Zr poisoning can be compensated for by adding more Ti and/or Al5Ti1B. The results confirm better refinement behaviour with the addition of Ti + B than of only Ti. The various combinations of Zr and Ti also influenced the formation of AlFeMn phases, and the precipitation of large Al 6 (Mn,Fe) particles was revealed. AlZrTiSi intermetallic compounds were also detected.

Effect of Refiner Addition Level on Zirconium-Containing Aluminium Alloys

Science.gov (United States)

Jaradeh, M. M. R.; Carlberg, T.

2012-01-01

It is well known that in aluminium alloys containing Zr, grain refiner additions do not function as desired, producing an effect often referred to as nuclei poisoning. This paper investigates the structure of direct chill-cast ingots of commercial AA3003 aluminium alloys, with and without Zr, at various addition levels of Al5Ti1B master alloy. In Bridgman experiments simulating ingot solidification, Zr-containing alloys were studied after the addition of various amounts of Ti. It could be demonstrated, in both ingot casting and simulation experiments, that Zr poisoning can be compensated for by adding more Ti and/or Al5Ti1B. The results confirm better refinement behaviour with the addition of Ti + B than of only Ti. The various combinations of Zr and Ti also influenced the formation of AlFeMn phases, and the precipitation of large Al6(Mn,Fe) particles was revealed. AlZrTiSi intermetallic compounds were also detected.

Interaction between computational modelling and experiments for vacuum consumable arc remelting

Energy Technology Data Exchange (ETDEWEB)

Bertram, L. A.; Zanner, F. J.

1980-01-01

A combined computational-experimental modelling effort is currently underway to characterize the vacuum consumable arc remelt process. This effort involves the coupling of experimental results with a magnetohydrodynamic flow model which is capable of time accurate solutions of the interdependent fluid flow-solidification process in the ingot. Models such as this are driven by boundary conditions. Considerable data have been compiled from direct observation of the electrode tip and molten pool surface by means of high speed photography in order to gain an understanding of the processes at the pool surface and the appropriate corresponding boundary conditions. The crucible wall/molten metal miniscus conditions are less well understood. Pool volumes are computed at different melting currents and show reasonable agreement with experimentally determined values. Current flow through the ingot is evaluated numerically and the results indicate that a significant portion of the melt current does not reach the interior of the ingot. U-6 wt. % Nb alloy was used.

Bremsstrahlung doses from natural uranium ingots

International Nuclear Information System (INIS)

Anderson, J. L.; Hertel, N. E.

2005-01-01

In the past, some privately owned commercial facilities in the United States were involved in producing or processing radioactive materials used in the production of atomic weapons. Seven different geometrical objects, representative of the configurations of natural uranium metal potentially encountered by workers at these facilities, are modelled to determine gamma ray and Bremsstrahlung dose rates. The dose rates are calculated using the MCNP5 code and also by using the MICROSHIELD point-kernel code. Both gamma ray and Bremsstrahlung dose rates are calculated and combined to obtain a total dose rate. The two methods were found to be in good agreement despite differences in modelling assumptions and method differences. Computed total dose rates on the surface of these objects ranged from ∼51-84 μSv h -1 and 17-95 μSv h -1 using the MCNP5 and the MICROSHIELD modeling, respectively. The partitioning of the computed dose rates between gamma rays and Bremsstrahlung were the same order of magnitude for each object. (authors)

Bremsstrahlung doses from natural uranium ingots.

Science.gov (United States)

Anderson, Jeri L; Hertel, Nolan E

2005-01-01

In the past, some privately owned commercial facilities in the United States were involved in producing or processing radioactive materials used in the production of atomic weapons. Seven different geometrical objects, representative of the configurations of natural uranium metal potentially encountered by workers at these facilities, are modelled to determine gamma ray and bremsstrahlung dose rates. The dose rates are calculated using the MCNP5 code and also by using the MICROSHIELD point-kernel code. Both gamma ray and bremsstrahlung dose rates are calculated and combined to obtain a total dose rate. The two methods were found to be in good agreement despite differences in modelling assumptions and method differences. Computed total dose rates on the surface of these objects ranged from approximately 51-84 microSv h(-1) and 17-95 microSv h(-1) using the MCNP5 and the MICROSHIELD modeling, respectively. The partitioning of the computed dose rates between gamma rays and bremsstrahlung were the same order of magnitude for each object.

Microstructure and Mechanical Properties of the As-Cast and As-Homogenized Mg-Zn-Sn-Mn-Ca Alloy Fabricated by Semicontinuous Casting

Science.gov (United States)

Lu, Xing; Zhao, Guoqun; Zhou, Jixue; Zhang, Cunsheng; Yu, Junquan

2018-01-01

In this paper, a new type of low-cost Mg-3.36Zn-1.06Sn-0.33Mn-0.27Ca (wt %) alloy ingot with a diameter of 130 mm and a length of 4800 mm was fabricated by semicontinuous casting. The microstructure and mechanical properties at different areas of the ingot were investigated. The microstructure and mechanical properties of the alloy under different one-step and two-step homogenization conditions were studied. For the as-cast alloy, the average grain size and the second phase size decrease from the center to the surface of the ingot, while the area fraction of the second phase increases gradually. At one-half of the radius of the ingot, the alloy presents the optimum comprehensive mechanical properties along the axial direction, which is attributed to the combined effect of relatively small grain size, low second-phase fraction, and uniform microstructure. For the as-homogenized alloy, the optimum two-step homogenization process parameters were determined as 340 °C × 10 h + 520 °C × 16 h. After the optimum homogenization, the proper size and morphology of CaMgSn phase are conducive to improve the microstructure uniformity and the mechanical properties of the alloy. Besides, the yield strength of the alloy is reduced by 20.7% and the elongation is increased by 56.3%, which is more favorable for the subsequent hot deformation processing. PMID:29710818

Microstructure and Mechanical Properties of the As-Cast and As-Homogenized Mg-Zn-Sn-Mn-Ca Alloy Fabricated by Semicontinuous Casting.

Science.gov (United States)

Lu, Xing; Zhao, Guoqun; Zhou, Jixue; Zhang, Cunsheng; Yu, Junquan

2018-04-29

In this paper, a new type of low-cost Mg-3.36Zn-1.06Sn-0.33Mn-0.27Ca (wt %) alloy ingot with a diameter of 130 mm and a length of 4800 mm was fabricated by semicontinuous casting. The microstructure and mechanical properties at different areas of the ingot were investigated. The microstructure and mechanical properties of the alloy under different one-step and two-step homogenization conditions were studied. For the as-cast alloy, the average grain size and the second phase size decrease from the center to the surface of the ingot, while the area fraction of the second phase increases gradually. At one-half of the radius of the ingot, the alloy presents the optimum comprehensive mechanical properties along the axial direction, which is attributed to the combined effect of relatively small grain size, low second-phase fraction, and uniform microstructure. For the as-homogenized alloy, the optimum two-step homogenization process parameters were determined as 340 °C × 10 h + 520 °C × 16 h. After the optimum homogenization, the proper size and morphology of CaMgSn phase are conducive to improve the microstructure uniformity and the mechanical properties of the alloy. Besides, the yield strength of the alloy is reduced by 20.7% and the elongation is increased by 56.3%, which is more favorable for the subsequent hot deformation processing.

Formation mechanism of channel segregation in carbon steels by inclusion flotation: X-ray microtomography characterization and multi-phase flow modeling

International Nuclear Information System (INIS)

Cao, Yan Fei; Chen, Yun; Li, Dian Zhong

2016-01-01

Recent experimental dissections of steel ingots and multi-scale simulations have led to the discovery of a potential driving force for channel segregation: the flotation of oxide-based inclusion (D. Li et al., Nat. Commun. 5:5572 (2014)). Further experimental analysis and numerical modeling are necessary to clarify this mechanism in detail. In this work, the inclusions in a carbon steel ingot that exhibits severe channel segregations were characterized by the 3D X-ray microtomography, which revealed a significant enrichment and growth of inclusions in the channels. Based on above microtomography characterization, a 2D macrosegregation model encompassing the inclusion flotation was established. In the model, the motions of solid inclusions and liquid were described using the multi-phase flow scheme within the Euler-Lagrange framework. The benchmark simulations showed that sufficient inclusion populations with appropriate sizes are capable of altering the local flow patterns and destabilize the mushy zone, initiating the subsequent channel segregation. The continuous interplay between melt convection, inclusion flotation and solidification eventually causes the formation of macroscale channel. The predicted sizes and volume fraction of inclusions that are able to trigger the channel segregation effectively are consistent with the data obtained via microtomography characterization. The macrosegregation model was then applied to predict the channel segregations in an industrial carbon steel ingot. A rather good agreement of A-segregates was achieved between the simulation and the dissected ingot.

Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material.

Science.gov (United States)

Gu, X N; Li, X L; Zhou, W R; Cheng, Y; Zheng, Y F

2010-06-01

Rapidly solidified (RS) Mg–3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s(-1), 30 m s(-1) and 45 m s(-1) with the as-cast Mg–3Ca alloy ingot as a raw material. The RS45 Mg–3Ca alloy ribbon showed a much more fine grain size feature (approximately 200–500 nm) in comparison to the coarse grain size (50–100 μm)of the original as-cast Mg–3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg–3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds(1.43 mm yr(-1) for RS15, 0.94 mm yr(-1) for RS30 and 0.36 mm yr(-1) for RS45). The RS Mg–3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg–3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg–3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells,whereas the as-cast Mg–3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg–3Ca alloy ribbons than that of the as-cast Mg–3Ca alloy ingot.

Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

International Nuclear Information System (INIS)

Gu, X N; Zhou, W R; Zheng, Y F; Li, X L; Cheng, Y

2010-01-01

Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s -1 , 30 m s -1 and 45 m s -1 ) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 μm) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr -1 for RS15, 0.94 mm yr -1 for RS30 and 0.36 mm yr -1 for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

Radiological safety assessment of Thoron inhalation hazards during DDU handling at UMP, Trombay

International Nuclear Information System (INIS)

Shailesh, M.; Belhe, M.S.; Malti; Narayani, K.; Satpati, S.K.

2012-01-01

Uranium Extraction Division, Bhabha Atomic Research Centre, Mumbai has been producing nuclear grade uranium metal from Ammonium di-uranate received from IRE to meet the fuel requirement of research reactors of Bhabha Atomic Research Centre at Uranium Metal Plant (UMP) in Trombay. In UMP, uranium oxide powder (U 3 O 8 and UO 3 ) is first reduced to uranium dioxide in reduction reactor and is converted to uranium tetra fluoride in hydro fluorination reactor. After removing moisture and acid vapour in expulsion area, reduction of uranium tetrafluoride is carried out with magnesium in magnesio-thermic reduction (MTR) reactor, pure uranium metal ingot with magnesium fluoride slag is produced. Finally natural uranium ingot is separated from slag in ingot discharging area. However deeply depleted uranium (DDU) metal was produced from uranium oxide (reprocessed uranium) received from PREFRE, Tarapur, as a special campaign. External radiation hazards are not dominant during the processing of natural uranium in uranium metal Plant. However it was observed that during processing of DDU metal, external and internal hazards are significant because of daughter products of thoron. Inhalation dose due to thoron was found less during charging of UO 3 powder operation than ingot discharge operation because of pneumatic powder transport system used for charging operation. It is estimated that after introduction of new blower system in different powder handling operation areas, the potential effective inhalation dose due to thoron inhalation may get reduced by 60% - 80%

Chiral anomalies in higher dimensional supersymmetric theories

International Nuclear Information System (INIS)

Bonora, L.; Pasti, P.; Tonin, M.

1987-01-01

We derive explicit formulas for pure gauge anomalies in a SYM theory in 6D as well as in 10D. Each anomaly consists of two terms: a gauge cocycle and a cocycle of the superdiffeomorphisms. The derivation is based essentially on a remarkable property of supersymmetric theories which we call Weil triviality and is directly connected with the constraints. The analogous problem for Lorentz anomalies is stated in the same way. However, in general, there are difficulties concerning Weil triviality. We prove that for pure SUGRA in 6D as well as in 10D it is possible to prove Weil triviality and, consequently, to obtain explict expressions for pure Lorentz anomalies. However, as far as SUGRA coupled to SYM a la Chapline-Manton or a la Green-Schwarz is concerned, no self-evident solution is available. (orig.)

The Shock and Vibration Digest. Volume 16, Number 5

Science.gov (United States)

1984-05-01

pes he reason fo thismirsoi prarea tive fatigue damage, Goodman design curves, Gerber’s 1%’gien. The neeborethis irosecoptiscuroa as Parabolas , and...structures. The Improve Stability of Existing Earth Das a- 37 -"J ., . es etv to the .e ea .u jc %fd n mcb h vo f, ." 8-74 ndrgoud trctre adb)tosumaiz...of typical base Theory and results are presented which show that it is ques - isolated structures mounted on rubber bearings is presented. tionable to

Proteomic Analysis to Identify Functional Molecules in Drug Resistance Caused by E-Cadherin Knockdown in 3D-Cultured Colorectal Cancer Models

Science.gov (United States)

2013-09-01

of human MCF10A cells. Proteomics 2011, 11 (10), 2019−26. (23) Siu, S. O.; Lam , M. P.; Lau , E.; Kong, R. P.; Lee, S. M.; Chu, I. K. Fully automatable...signaling. J. Proteome Res. 2011, 10 (12), 5383−97. (17) Kettenbach, A. N .; Gerber, S. A. Rapid and reproducible single- stage phosphopeptide enrichment of...McGowan, T.; Bandhakavi, S.; Cheng, B.; Rhodus, N . L.; Griffin, T. J. Large-scale phosphoproteomics Journal of Proteome Research Article dx.doi.org

Progress toward uranium scrap recycling via electron beam cold hearth refining

International Nuclear Information System (INIS)

McKoon, R.H.

1994-01-01

A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium-6%-niobium (U-6Nb) alloy ingots has been demonstrated using Virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented

Progress toward uranium scrap recycling via Electron Cold Hearth Refining (EBCHR)

International Nuclear Information System (INIS)

McKoon, R.H.

1994-01-01

A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium-6% - niobium (U-6Nb) alloy ingots has been demonstrated using virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented

Evaluation of microstructural effects on the corrosion behaviour of AZ91D magnesium alloy

DEFF Research Database (Denmark)

Ambat, Rajan; Aung, Naing Naing; Zhou, W.

2000-01-01

The effect of microconstituents on the corrosion and electrochemical behaviour of AZ91D alloy prepared by die-casting and ingot casting route has been investigated in 3.5% NaCl solution at pH 7.25. The experimental techniques used include constant immersion technique, in-situ corrosion monitoring....... The corrosion products for ingot consisted of Mg(OH)(2) with small amounts beta phase, magnesium-aluminum oxide and MgH2 while for die-cast, the product showed a highly amorphous structure. (C) 2000 Elsevier Science Ltd. All rights reserved....

Metal waste forms from treatment of EBR-II spent fuel

International Nuclear Information System (INIS)

Abraham, D. P.

1998-01-01

Demonstration of Argonne National Laboratory's electrometallurgical treatment of spent nuclear fuel is currently being conducted on irradiated, metallic driver fuel and blanket fuel elements from the Experimental Breeder Reactor-II (EBR-II) in Idaho. The residual metallic material from the electrometallurgical treatment process is consolidated into an ingot, the metal waste form (MWF), by employing an induction furnace in a hot cell. Scanning electron microscopy (SEM) and chemical analyses have been performed on irradiated cladding hulls from the driver fuel, and on samples from the alloy ingots. This paper presents the microstructures of the radioactive ingots and compares them with observations on simulated waste forms prepared using non-irradiated material. These simulated waste forms have the baseline composition of stainless steel - 15 wt % zirconium (SS-15Zr). Additions of noble metal elements, which serve as surrogates for fission products, and actinides are made to that baseline composition. The partitioning of noble metal and actinide elements into alloy phases and the role of zirconium for incorporating these elements is discussed in this paper

LEU fuel development at CERCA. Status as of October 1996: U5Si4: A new phase in the U/Si diagram

International Nuclear Information System (INIS)

Durand, J.P.; Olagnon, G.; Colomb, P.; Lavastre, Y.; Grasse, M.; Noel, H.; Queneau, V.

1996-01-01

A fundamental study has been carried out by CERCA and the French CNRS (National Scientific Research Center) as a partner in order to get a better understanding of the U 3 Si 2 casting process. On the occasion of this study, a new binary phase, U 5 Si 4 , has been discovered in the USi phase equilibrium diagram. Synthesis conditions of U 5 Si 4 have been determined and the impact of such a discovery is evaluated regarding the production process of U 3 Si 2 ingots. It can be concluded that keeping the CERCA's casting tools and within the allowed limits of production parameters, the U 3 Si 2 ingots are homogenous without any detectable trace of U 5 Si 4 even if a long term heat treatment at the hot rolling temperature is carried out. On the production point of view, perfect knowledge of both metallurgical phase synthesis and the casting process guarantee the quality of U 3 Si 2 ingots and powder produced by CERCA. (author)

Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D - Annual report input for 1996

Energy Technology Data Exchange (ETDEWEB)

Johnson, W.R.; Smith, J.P.; Stambaugh, R.D.

1996-10-01

V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor (RD) upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy has been completed at Teledyne Wah Chang of Albany, Oregon (TWCA) to provide {approximately}800-kg of applicable product forms, and two billets have been extruded from the ingot. Chemical compositions of the ingot and both extruded billets were acceptable. Material from these billets will be converted into product forms suitable for components of the DIII-D Radiative Divertor structure. Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RD Program, and research into several joining methods for fabrication of the RD components, including resistance seam, friction, and electron beam welding, is continuing. Preliminary trials have been successful in the joining of V-alloy to itself by electron beam, resistance, and friction welding processes and to Inconel 625 by friction welding.

Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D - Annual report input for 1996

International Nuclear Information System (INIS)

Johnson, W.R.; Smith, J.P.; Stambaugh, R.D.

1996-01-01

V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor (RD) upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy has been completed at Teledyne Wah Chang of Albany, Oregon (TWCA) to provide ∼800-kg of applicable product forms, and two billets have been extruded from the ingot. Chemical compositions of the ingot and both extruded billets were acceptable. Material from these billets will be converted into product forms suitable for components of the DIII-D Radiative Divertor structure. Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RD Program, and research into several joining methods for fabrication of the RD components, including resistance seam, friction, and electron beam welding, is continuing. Preliminary trials have been successful in the joining of V-alloy to itself by electron beam, resistance, and friction welding processes and to Inconel 625 by friction welding

Some remarks on first passage of Levy processes, the American put and pasting principles

OpenAIRE

Alili, L.; Kyprianou, A. E.

2005-01-01

The purpose of this article is to provide, with the help of a fluctuation identity, a generic link between a number of known identities for the first passage time and overshoot above/below a fixed level of a Lévy process and the solution of Gerber and Shiu [Astin Bull. 24 (1994) 195–220], Boyarchenko and Levendorskiǐ [Working paper series EERS 98/02 (1998), Unpublished manuscript (1999), SIAM J. Control Optim. 40 (2002) 1663–1696], Chan [Original unpublished manuscript (2000)], Avram, Chan a...

Experimental investigation on molten pool representing corium composition at Fukushima Daiichi nuclear power plant

Energy Technology Data Exchange (ETDEWEB)

An, Sang Mo, E-mail: sangmoan@kaeri.re.kr [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yueong-gu, Daejeon, 305-353 (Korea, Republic of); Song, Jin Ho [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yueong-gu, Daejeon, 305-353 (Korea, Republic of); Kim, Jong-Yun [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yueong-gu, Daejeon, 305-353 (Korea, Republic of); Radiochemistry & Nuclear Nonproliferation, University of Science & Technology, Gajeong-ro 217, Yuseong-gu, Daejeon, 34113 (Korea, Republic of); Kim, HwanYeol [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yueong-gu, Daejeon, 305-353 (Korea, Republic of); Naitoh, Masanori [The Institute of Applied Energy, 1-14-2 Nishi-shimbashi, 1-Chome, Minato-ku, Tokyo, 105-0003 (Japan)

2016-09-15

A configuration of molten core in the Fukushima Daiichi NPP (nuclear power plant) was investigated by a melting and solidification experiment. About 5 kg of a mixture, whose composition in terms of weight is UO{sub 2} (60%), Zr + ZrO{sub 2} (25%), stainless steel (14%), B{sub 4}C (1%), was melted in a cold crucible using an induction heating technique. It was shown that the solidified melt consists of upper crust and lower solidified ingot. The solidified ingot was separated into two layers. A physical and chemical analysis was performed for the samples taken from the solidified melt to investigate the morphology and chemical characteristics. It was found that the solidified ingot consists of a metal-rich layer on the top and an oxide-rich layer at the bottom. In addition, the oxide layer at the bottom has composition close to the initial charge composition and surrounded by a thin crust layer. It turned out that B{sub 4}C was more concentrated in the upper metal-rich layer. These findings provide important insights for understanding the core melt progression and taking proper post-accident recovery actions for the Fukushima Daiichi NPP. - Highlights: • A configuration of molten core in the Fukushima Daiich NPP unit 1 is investigated. • Corium ingot consists of metallic layer on the top and oxidic layer at the bottom. • Boron carbide was more concentrated in the upper metallic layer. • Two layered configuration would contribute to the post-accident recovery actions.

Recovery of valuable metals from electroplating sludge with reducing additives via vitrification.

Science.gov (United States)

Huang, Ruth; Huang, Kuo-Lin; Lin, Zih-Yi; Wang, Jian-Wen; Lin, Chitsan; Kuo, Yi-Ming

2013-11-15

In this study, vitrification was applied to treat Ni-Cu electroplating sludge. The sludge was mixed with additives (limestone:cullet = 4:6) and then heated to 1450 °C. The cooled product could be separated into slag and ingot. An atomic absorption spectrometer was used to determine the metal levels of specimens and toxicity characteristic leaching procedure (TCLP) tests, whereas the crystalline and surface characteristics were examined using quantitative X-ray diffraction (XRD) analysis and scanning electron microscopy, respectively. With a glassy structure, the slag was mainly composed of Ca, Si, and Mg. The TCLP results of slags met the Taiwan regulated standards, suggesting that slag can be used for recycling purposes. With the aid of additives, the crystalline phase of slag was transformed form CaMgSiO4 into CsSiO3. The ingots were mainly composed of Ni (563,000-693,800 mg/kg), Cu (79,900-87,400 mg/kg), and Fe (35,000-43,600 mg/kg) (target metals) due the gravity separation during vitrification. At appropriate additives/sludge ratios (>0.2), >95% of target metals gathered in the ingot as a recoverable form (Ni-Fe alloy). The high Ni level of slag suggests that the ingot can be used as the raw materials for smelters or the additives for steel making. Therefore, the vitrification approach of this study is a promising technology to recover valuable metals from Ni-Cu electroplating sludge. Copyright © 2013 Elsevier Ltd. All rights reserved.

Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

Energy Technology Data Exchange (ETDEWEB)

Gu, X N; Zhou, W R; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Li, X L [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Cheng, Y, E-mail: yfzheng@pku.edu.c [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China)

2010-06-01

Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s{sup -1}, 30 m s{sup -1} and 45 m s{sup -1}) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 {mu}m) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr{sup -1} for RS15, 0.94 mm yr{sup -1} for RS30 and 0.36 mm yr{sup -1} for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

Formation of cellular structure in beryllium at plastic working

International Nuclear Information System (INIS)

Papirov, I.I.; Nikolaenko, A.A.; Shokurov, V.S.; Pikalov, A.I.

2013-01-01

Conditions of cellular structure formation are investigated at various kinds of deformation and heat treatment of beryllium ingots. It is shown that the cellular structure plays the important role in formation of complex of physical mechanical properties of beryllium. Influence of impurity, various conditions of deformation (temperature, squeezing degree) and heat treatments on substructure, texture and mechanical properties of metal is investigated. Optimum conditions of rolling and heat treatments of beryllium are defined. The way of sign-variable cyclic deformation of beryllium ingots is offered for reception quasi-isotropic fine-grained metal. Physical-mechanical properties of ultra fine-grained metal are studied

Refining of high-temperature uranium melt by filtration through foam-ceramic filters

International Nuclear Information System (INIS)

Antsiferov, V.N.; Porozova, S.E.; Filippov, V.B.; Shtutsa, M.G.; Il'enko, E.V.; Kolotygina, N.S.

2004-01-01

An opportunity of applying foam-ceramic filters of corundum-mullite composition has been studied in refining natural uranium melts. Uranium melting conditions were chosen depending on technical characteristics of the foam ceramic filters. When their using, a portion of nonmetallic inclusions decreases by 20-30% (as little as 2.0-3.5% ingot weight), their size is reduced and their distribution in the ingot volume is equalized, contamination of uranium by the filter material being failed to be noticed. The parameters of foam-ceramic filters are optimized for provision of stable characteristics of uranium melt filtration process [ru

Characterization of Beryllium Windows for Coherent X-ray Optics

International Nuclear Information System (INIS)

Goto, Shunji; Yabashi, Makina; Tamasaku, Kenji; Ishikawa, Tetsuya

2007-01-01

Beryllium foils fabricated by several processes were characterized using spatially coherent x rays at 1-km beamline of SPring-8. By thickness dependence of bright x-ray spot density due to Fresnel diffraction from several-micron deficiencies, we found that speckles (bright x-ray spots) were due to voids with densities 103-104 mm-3 in powder foils and ingot foils. Compared with powder and ingot foils, a polished physical-vapor-deposited (PVD) beryllium foil gave highly uniform beams with no speckles. The PVD process eliminates the internal voids in principle and the PVD foil is the best for coherent x-ray applications

Pastoral counselling of persons with homosexual tendencies in a heterosexual marriage / by Louis Antonie Gerber

OpenAIRE

Gerber, Louis Antonie

2007-01-01

The occurrence of marriages failing as a result of one member of the couple having a homosexual relationship has increased since the rewriting of the law on human rights. This resulted in a heightened need for pastoral care of members of the family that were affected by this tendency. Of cardinal importance to this study and in light of the constant debate about homosexuality in the church, a Scriptural foundation is found in the handling in cases of marriage breaking up as a resu...

Field theory and strings

International Nuclear Information System (INIS)

Bonara, L.; Cotta-Ramusino, P.; Rinaldi, M.

1987-01-01

It is well-known that type I and heterotic superstring theories have a zero mass spectrum which correspond to the field content of N=1 supergravity theory coupled to supersymmetric Yang-Mills theory in 10-D. The authors study the field theory ''per se'', in the hope that simple consistency requirements will determine the theory completely once one knows the field content inherited from string theory. The simplest consistency requirements are: N=1 supersymmetry; and absence of chiral anomalies. This is what the authors discuss in this paper here leaving undetermined the question of the range of validity of the resulting field theory. As is known, a model of N=1 supergravity (SUGRA) coupled to supersymmetric Yang-Mills (SYM) theory was known in the form given by Chapline and Manton. The coupling of SUGRA to SYM was determined by the definition of the ''field strength'' 3-form H in this paper

Electron spectra resulting from autoionization in low-energy Li+ + He collisions

International Nuclear Information System (INIS)

Yagishita, A.; Wakiya, K.; Takayanagi, T.; Suzuki, H.; Koike, F.

1979-09-01

Spectra of electrons ejected from doubly excited states of helium have been extensively measured at several observation angles fro impact with lithium ions at energies lower than 5 KeV. ''Molecular-autoionization'' spectra have been found at forward observation angles, and analyzed in terms of the Gerber-Niehaus theory with modification. The spectral shapes of atomic-autoionization peaks have been discussed in relation to both the Barker-Berry effect and the Doppler effect. Excitation cross sections of autoionizing states have been determined by a new method that uses simultaneous impact of ions and electrons. (author)

Military and Private Sector Commodity Outlets: A Retail Price Comparison

Science.gov (United States)

1985-02-01

89 6. Del Monte Bananas, 1 lb. .34 .49 7. Sunkist Oranges , 1 lb. .37 .56 8. Minute Maid Frozen Lemon Juice, 6 fl. oz. .25 .41 9. Red Delicious Apples...continued Prices Iter Commissary Safeway 47. Marlboro Cigarettes, Carton 5.28 7.99 48. Carnation Evaporated Milk, Canned, 13 fl. oz. .46 .47 49. Gerber...1 lb. .90 1.29 80. Jimmy Dean Pork Sausage, 16 oz. 1.53 2.49 81. Minute Maid Frozen Orange Juice, 12 f!. oz. .97 .99 TOTAL $114.70 $152.23 1. Sale

Codes of Practice related to Harbour and Coastal Engineering in Denmark

DEFF Research Database (Denmark)

Burcharth, H. F.

2000-01-01

Codes of practice for building and civil engineering works have been produced since 1893 by the "Danish Society of Engineers". Among the early codes are: Reinforces concrete structures (1908, 1943), calculation of reinforced concrete structures in harbour works (1926), Harbour Works (1927), Steel...... structures (1941). The codes were based on the principle of allowable stresses. However, already in 1948 a Danish consulting engineer used a partial safety factor concept for a power station design in order to secure satisfactory safety. The concept was in fact old as it was used by Gerber in his design...

Azimuthal MHD stirring of metal in vessels with cross-sections of different configuration

Science.gov (United States)

Siraev, R. R.; Khripchenko, S. Yu

2017-11-01

Continuous casting of cylindrical ingots from aluminum and preparation of aluminum-based alloys and composites require intensive mixing of liquid metal phase in the crystallization area of the melt. It is evident that the topology of the flow in the liquid phase of an ingot should influence the processes occurring during crystallization. Contemporary continuous casting machines use MHD-stirrers that generate an azimuthal motion in a crystallizer with a warm top of circular cross-section in the presence of rotating magnetic field. The flow of metal in the liquid phase of an ingot is similar to its rotation in a solid state, and transport processes are most intensively carried out in the near near-wall region and near the ingot solidification front, where shear flows are essential. In this work, we consider the possibility of amplifying transport processes in the entire volume of a stirred metal by making the cross-section shape of the warm top of the crystallizer different from a circle. It has been found numerically that the total energy of the flow in a crucible of square cross-section is twice as lower as that in a crucible with circular cross-section at the same inductor current. Turbulent pulsations in the square crucible, as well as in the circular one, are concentrated mainly in the near-wall region. The energy of pulsations in the square crucible also reduces, but the time of stirring of the passive impurity introduced into the volume of the metal is less than in the circular crucible. The effect of MHD stirring on the vertical temperature distribution on the square crucible is higher than in the “round crucible”.

Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

Energy Technology Data Exchange (ETDEWEB)

Sinha, V.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)], E-mail: vedsinha@barc.gov.in; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

2009-04-03

Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and {gamma}-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes.

Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

International Nuclear Information System (INIS)

Sinha, V.P.; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P.

2009-01-01

Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and γ-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes

Magnetic flow control in growth and casting of photovoltaic silicon: Numerical and experimental results

Science.gov (United States)

Poklad, A.; Pal, J.; Galindo, V.; Grants, I.; Heinze, V.; Meier, D.; Pätzold, O.; Stelter, M.; Gerbeth, G.

2017-07-01

A novel, vertical Bridgman-type technique for growing multi-crystalline silicon ingots in an induction furnace is described. In contrast to conventional growth, a modified setup with a cone-shaped crucible and susceptor is used. A detailed numerical simulation of the setup is presented. It includes a global thermal simulation of the furnace and a local simulation of the melt, which aims at the influence of the melt flow on the temperature and concentration fields. Furthermore, seeded growth of cone-shaped Si ingots using either a monocrystalline seed or a seed layer formed by pieces of poly-Si is demonstrated and compared to growth without seeds. The influences of the seed material on the grain structure and the dislocation density of the ingots are discussed. The second part addresses model experiments for the Czochralski technique using the room temperature liquid metal GaInSn. The studies were focused on the influence of a rotating and a horizontally static magnetic field on the melt flow and the related heat transport in crucibles being heated from bottom and/or side, and cooled by a crystal model covering about 1/3 of the upper melt surface.

Hydraulic manipulator

International Nuclear Information System (INIS)

Sinha, A.K.; Srikrishnamurty, G.

1990-01-01

Successful operation of nuclear plant is largely dependent on safe handling of radio-active material. In order to reduce this handling problem and minimise the exposure of radiation, various handling equipment and manipulators have been developed according to the requirements. Manufacture of nuclear fuel, which is the most important part of the nuclear industry, involves handling of uranium ingots weighing approximately 250 kg. This paper describes a specially designed hydraulic manipulator for handling of the ingots in a limited space. It was designed to grab and handle the ingots in any position. This has following drive motions: (1)gripping and releasing, (2)lifting and lowering (z-motion), (3)rotation about the horizontal axis (azimuth drive), (4)rotation about the job axis, and (5)rotation about the vertical axis. For horizontal motion (X and Y axis motion) this equipment is mounted on a motorised trolley, so that it can move inside the workshop. For all drives except the rotation about the job axis, hydraulic cylinders have been used with a battery operated power pack. Trolley drive is also given power from same battery. This paper describes the design aspects of this manipulator. (author). 4 figs

The characterization of high quality multicrystalline silicon by the electron beam induced current method

International Nuclear Information System (INIS)

Chen, J; Sekiguchi, T; Nara, S; Yang, D

2004-01-01

Multicrystalline silicon (mc-Si) manufactured by a multi-stage solidification control casting method has been characterized by the electron beam induced current (EBIC) method. The average diffusion length of the ingot was over 250 μm, which was much longer than that of conventional mc-Si. The EBIC study revealed that the electrical activities of grain boundaries (GBs) varied with the ingot position due to the impurity contamination level. The main impurity detected was iron. The concentration of iron in the central position was much lower than that at the bottom and top positions. GBs in the central position showed no significant EBIC contrast at 300 K, suggesting low contamination level. GBs in the top and bottom positions, however, showed strong EBIC contrast at 300 K, suggesting high contamination level. At 100 K, a denuded zone with bright contrast developed around GBs in the top and bottom positions. The existence of the denuded zone suggested that impurities were gettered at the GBs. It was considered that the variation of the diffusion length in the ingot was related to the variation of recombination activities of GBs in the different positions, which mainly depended on the impurity contamination

MO-HF-C alloy composition

International Nuclear Information System (INIS)

Whelan, E.P.; Kalns, E.

1987-01-01

This patent describes, as an article of manufacture, a cast ingot of a molybdenum-hafnium-carbon alloy consisting essentially by weight of about 0.6% to about 1% Hf, about 0.045% to about 0.08% C, and the balance essentially molybdenum. The amount of Hf and C present are substantially stoichiometric with respect to HfC and within about +-15% of stoichiometry. The ingot is characterized in that it has a substantially less tendency to crack compared to alloys containing Hf in excess of about 1% by weight and carbon in excess of 0.08% by weight, without substantial diminution in strength properties of the alloy

The status of silicon ribbon growth technology for high-efficiency silicon solar cells

Science.gov (United States)

Ciszek, T. F.

1985-01-01

More than a dozen methods have been applied to the growth of silicon ribbons, beginning as early as 1963. The ribbon geometry has been particularly intriguing for photovoltaic applications, because it might provide large area, damage free, nearly continuous substrates without the material loss or cost of ingot wafering. In general, the efficiency of silicon ribbon solar cells has been lower than that of ingot cells. The status of some ribbon growth techniques that have achieved laboratory efficiencies greater than 13.5% are reviewed, i.e., edge-defined, film-fed growth (EFG), edge-supported pulling (ESP), ribbon against a drop (RAD), and dendritic web growth (web).

Electroslag remelting of cobalt-base superalloys

International Nuclear Information System (INIS)

Nafziger, R.H.; Lincoln, R.L.

1974-01-01

A study was undertaken to determine the feasibility and possible advantages of electroslag remelting of MAR-M 302, MAR-M 509 and X-45. The alloys were electroslag remelted (ESR) in an inert gas using single-phase a.c. power and CaF 2 -CaO-(MgO)-Al 2 O 3 fluxes. Comparisons of ESR ingots with vacuum-arc remelted (VAR) ones were made on the basis of composition, surface condition, macrostructure, hardness, microstructure, room- and elevated-temperature tensile strength and ductility, and high-temperature stress-rupture strength. Minimal differences in non-metallic inclusions, chemical refinement (except perhaps for reduced S and P contents), hardness, and tensile properties were observed in ESR ingots as compared with VAR material. Microstructures of VAR ingots and of ESR ingots prepared with the quaternary flux contained larger intergranular eutectic lamellae than ESR material obtained using ternary fluxes. As regards the stress-rupture data, the MAR-M 302 ESR material exhibited, at the temperatures tested, a rupture strength approximately 10% superior to that of the VAR material in terms of sustained stress for a given life. As regards MAR-M 509, the ESR material was only slightly superior to the VAR material at 815 0 C (1,500 0 F); moreover, at 1,095 0 C (2,000 0 F), there is a crossover of the two curves, and the VAR material stands out as considerably superior at lower stress. Finally, the stress withstood for a given rupture life at 760 0 C (1,400 0 F) was approximately 10% greater for ESR X-45 than for the corresponding VAR material; at 1,040 0 C (1,900 0 F), a crossover of the two curves also occurs, though the advantage to the VAR material at lower stress levels is smaller than was the case for MAR-M 509. (orig.) [de

Promising technology for the melting and decontamination of dismantled metal by an induction cold crucible

International Nuclear Information System (INIS)

Suzuki, M.; Tsurumaki, K.; Akiyama, T.; Fukumura, N.; Tanaka, T.; Yoshida, M.; Ikenaga, Y.

1998-01-01

An induction cold crucible melting is one of the most promising technology for the reuse and decontamination of the radioactively contaminated metallic materials generated during the dismantling of nuclear facilities, because the crucible ensures a long life operation without generating the secondary wastes. Based on the knowledge obtained through the fundamental study using the crucible of 45 mm in diameter, the MERC(Melting and Recycling of Metals by -Cold Crucible) process was designed, manufactured and scaled up to 100-140 mm in diameter. Not only cylindrical sectional crucibles but also rectangular slab sectional crucibles were developed. The maximum power of the high frequency generator is 150 kW and the frequency is 25 kHz. In the MERC, either fragments of stainless steel or tubing and pipings with small section, which were the surrogates of contaminated metallic materials, were continuously supplied together with the flux for the decontamination, followed by melting in the crucible and pulling down by the precise withdrawal system ensuring the melt dome to be kept at a suitable level for the melting. The maximal withdrawal velocity employed was 12 mm/min. The Ingot and slab were cut in every 300 mm length by the mechanical saw. They were automatically transported to the outlet of the equipment by the conveying system. Heat efficiency of the MERC was more than 26%. The ingot surface was smooth and crack free, facilitating the removal of radioactive elements concentrated in a slag stuck on the ingot surface. There was no macro segregation inside. Tracer elements of Sr and Hf transferred to the slag, Cs and Zn to the dust. Co and Mn mostly remained in the ingot. However, up to 10% of Co could transfer to the slag. This work was done under the sponsorship of Science and Technology Agency of Japan. (author)

Detached phenomenon: Its effect on the crystal quality of Ga{sub (1−x)}In{sub x}Sb bulk crystal grown by the VDS technique

Energy Technology Data Exchange (ETDEWEB)

Gadkari, Dattatray, E-mail: db.gadkari@gmail.com [Department of Physics, Mithibai College, Mumbai 400056 (India)

2013-05-15

Vertical directional solidification (VDS) technique is used on the combined growth principals of the conventional methods since 1994, which leads to the detached growth. For evaluation of the detached growth, five bulk ingots of indium doped gallium–antimonide GaSb:In (In = 0.5, 0.25, 0.15) have been grown – without the seed, without contact to the ampoule wall, without coating and without external pressure. The gap is attributed to compensate the differential thermal dilatation that is grown with the reduced diameter than the diameter of the ampoule. VDS experiments have been proved that the sum of the contact angle and growth angle is large enough to allow detachment without any additional pressure difference under the melt to offset hydrostatic pressure. A meniscus forms at the bottom of the melt, the capillarity effect establishes due to which spontaneous gap could be created by the melt free surface, thus no thermal shear stress and thermo-mechanical stresses at the interface. Detached grown bulk GaSb:In crystals showed superior crystal quality with the highest physical properties and mobility than the crystals grown ever. The axial and radial composition profile of the grown GaSb:In ingots showed variation ≤10%. From the conical region, dislocation density decreases in the growth direction and reaches less than 10{sup 3} cm{sup −2}. - Highlights: ► Detachment: without seed, without ampoule contact, without coating, without external pressure. ► Detached ingot growth samples showed the highest physical properties and the carrier mobility. ► Initial to final transition: in detached growth, dislocations decreases and less than 10{sup 3} cm{sup −2}. ► Detached samples: Raman spectrum shows only TO phonon (110) direction of single orientation. ► Detached ingot: FTIR shows highest transmissions % but decreases on increase doping in samples.

Análise de ácidos graxos em plasma humano Analysis of fatty acids in human plasma

Directory of Open Access Journals (Sweden)

Jeane Eliete Laguila Visentainer

2010-01-01

Full Text Available Nesse fascículo da revista, o estudo de Morais et al. (2010 avaliou quatro metodologias clássicas de extração de lipídeos (métodos de Folch, Bligh-Dyer, Rose-Gottlieb e Gerber e uma técnica alternativa, com o objetivo de avaliar a eficiência da extração e a composição em ácidos graxos de plasma humano. O método alternativo proposto pelos autores usou o forno de micro-ondas como ferramenta e foi considerado muito rápido na extração lipídica e adequado na identificação de ácidos graxos, mas não em sua quantificação. O método de extração mais indicado para quantificação de ácidos graxos em plasma humano foi o método de Folch.In this issue of the journal, the study by Morais et al. (2010 evaluated four classical methodologies of lipid extraction (methods of Folch, Bligh-Dyer, Rose-Gottlieb and Gerber, and an alternative technique, in order to evaluate the efficiency of extraction and fatty acid composition of human plasma. The alternative method proposed by the authors used the microwave oven as a tool, and was considered very fast in lipid extraction and identification of fatty acids, but not in their quantification. The most suitable extraction method for quantification of fatty acids in human plasma was the method of Folch.

Study on segregation of aluminium-uranium alloys

International Nuclear Information System (INIS)

Lima, Rui Marques de

1979-01-01

The relations between alloy solidification and solute segregation were considered. The solidification structure and the solute redistribution during the solidification of alloys with dendritic micro morphology were studied. The macro and micro segregation theories were reviewed. The mechanisms that could change the solidification structure were taken into account in the context of more homogeneous alloy production. Aluminum alloys solidification structures and segregation were studied experimentally in the 13 to 45% uranium range, usually considering solidification in static molds. The uranium alloys with up to 20% uranium were studied both for solidification in ingot molds and for controlled directional solidification. It was verified that these alloy compositions had structures similar to those of hipoeutectic alloys, showing an a phase with dendritic morphology and inter dendritic eutectic. For the alloys with more than 25% uranium, it was observed the formation of UAl 3 and UAl 4 phases with dendritic morphology. The dendritic UAl 3 , phase morphology was affected both by the solute concentration in the alloy and by the growth rate. The dendritic UAl 3 phase non-singular aspect could be destroyed with decrease of the alloy solute concentration. In the alloys obtained with higher cooling rates it was found a tendency for the formation of substantial quantities of equi axial crystals of the solute enriched phases in the central regions of the ingot upper half. In the more external regions it was observed dendritic growth of these phases, for alloy compositions with over 25% uranium. An adequate reduction in the cooling rate changed the solidification structure form and distribution, as well as the segregation type and intensity. The uranium content in the solidified macro structures is presented as a function of: cooling rate, superheating, mold size, mold form and its temperature, number of remelting and time for the melt homogenization and agitation. It was

Boron effect on plasticity of austenite chromium-nickel-manganese steel with nitrogen

International Nuclear Information System (INIS)

Bulat, S.I.; Sorokina, N.A.; Ul'yanin, E.A.

1975-01-01

Plasticity of the stainless steels, with boron content changing from 0 to 0.13% is investigated. It follows from the test results that when the boron content amounts to 0.001 - 0.005%, plasticity of the steel rises at temperatures from 800 to 1000 deg C. When the boron content is higher, plasticity of the steel drops down, particularly at a temperature of 1000 deg C. Due to high sensitivity of the test steel to overheating at temperatures above 1260 deg C, the temperatures of 1240 -1260 deg C are considered to be the optimum for ingot heating, provided that the ingots are preliminarily held at the first stage of heating at a temperature of 1200 - 1220 deg C

Study of ultrasonic melt treatment on the quality of horizontal continuously cast Al-1%Si alloy.

Science.gov (United States)

Li, Xin-Tao; Li, Ting-Ju; Li, Xi-Meng; Jin, Jun-Ze

2006-02-01

The fluctuation of the melt temperature in a tundish was measured during casting and experiments were conducted to investigate the effects of ultrasonic melt treatment on the surface quality and solidification structures of Al-1%Si ingots. The results show that the uniformity of melt temperature was enhanced with the application of ultrasonic melt treatment. When the ultrasonic power is 1,000W, the surface quality was evidently improved and grains of cast ingots were refined. Moreover, EPMA analysis was adopted to study the relationship between the ultrasonic power and boundary segregation of Si element. The result shows that boundary segregation is suppressed with the increase of ultrasonic power and the phenomenon was theoretically interpreted.

Some aspects of the metal purity in high strength Al-alloys

International Nuclear Information System (INIS)

Banizs, K.; Csernay-Balint, J.; Voeroes, G.

1990-01-01

The effect of Fe and Si on the properties of some high strength age-hardenable Al-alloys was investigated. It was found that a certain quantity (> 0.15 %) of Fe is advantageous to the formation of the cell-structure in the cast ingot both in the AlCuMg and AlZnMgCu alloys. An increased Fe-content causes a finer cell-structure. A higher Fe:Si ratio results in more homogeneous cell size distribution. Higher Si-content in the alloy decreases the favourable cast parameter range and increases the inclination to cracking of large diameter (> 270 mm) ingots. The reason of the correlation found between metal purity and mechanical properties is discussed

Influence of crystallization conditions on formation and distribution of nonmetallic inclusions in steels

International Nuclear Information System (INIS)

Efimov, V.A.

1977-01-01

The processes were studied of the formation and the distribution of nonmetallic inclusions and the chemical inhomogeneity formation during the solidification of h steel. The variation of the character of oxides and sulfides across ingots was shown by considering st 25 and 20 Kh steels. To improve the distribution of inclusions and the stability of properties throughout the body of ingots, it is recommended to throughly deoxidize the metal, to raise the rate of solidification, to reduce the temperature gradient, to employ powder cooling agents, to use casting under a blanket of slag, to modify steel by active elements (r.e.e., Ca, Ba, Zr, B) which affect favourably the nature and the shape of the nonmetallic phase

Chemical phenomena in primary titanium production

CSIR Research Space (South Africa)

van Vuuren, DS

2011-01-01

Full Text Available TiO2 $ 490m p.a. $ 2500 p.a. Pigment Production ~20 kt TiO2 5100 kt TiO2 $ 37m p.a. $ 10000 m.p.a. Sponge Production Nil 125 kt p.a. Ti $ 1250 m.p.a. Ingot Production Nil 145 kt p.a. Ti $ 2600 m.p.a. Mill Products Nil ~90 kt p.a. Ti $ 4500 m... Museum Photo courtesy of the Kyushu National Museum http://web-japan.org/nipponia/nipponia38/en/travel/travel03.html V AL U E TiCl4 TiO2 Sponge Powder M2TiF6 Ingot INC R EAS ING COS T PRECURSOR REDUCTANT PRODUCT...

Fabrication and characterization of uranium-6--niobium alloy plate with improved homogeneity

International Nuclear Information System (INIS)

Snyder, W.B.

1978-01-01

Chemical inhomogeneities produced during arc melting of uranium--6 weight percent niobium alloy normally persist during fabrication of the ingot to a finished product. An investigation was directed toward producing a more homogeneous product (approx. 13.0-mm plate) by a combination of mechanical working and homogenization. Ingots were cast, forged to various reductions, homogenized under different conditions, and finally rolled to 13.0-mm-thick plate. It was concluded that increased forging reductions prior to homogenization resulted in a more homogeneous plate. Comparison of calculated and experimentally measured niobium concentration profiles indicated that the activation energy for the diffusion of niobium in uranium--niobium alloys may be lower than previously observed

Decontamination of lead by fusion (1962)

International Nuclear Information System (INIS)

Boutot, P.; Giachetto, L.; Capitaine, A.

1962-01-01

Various attempts to decontaminate using mechanical and chemical methods having given questionable results, a fusion method has been developed. The apparatus consists of a propane-heated oven fitted with a steel crucible of 1 400 kg capacity, with two ventilation systems, and with a vacuum gauge for preventing the diffusion of toxic gases. There are three operational controls : 1. On the samples taken before during and after the operation, 2. On the plugs taken from the ingots, 3. On the ingot itself. The continuous sanitary control is done by a radioactive aerosol recorder and by periodic sampling. This decontamination process will be improved, especially as far as the productivity and the safety precautions are concerned. (authors) [fr

Hot rolling of chromium - nickel - manganese stainless steel containing nitrogen and boron

International Nuclear Information System (INIS)

Khorosh, V.A.; Bulat, S.I.; Mukhina, M.A.; Sorokina, N.A.; Yushchenko, K.A.; Tsentral'nyj Nauchno-Issledovatel'skij Inst. Chernoj Metallurgii, Moscow; AN Ukrainskoj SSR, Kiev. Inst. Ehlektrosvarki)

1976-01-01

The strength of stainless steel of the 03Kh2ON16AG6 type increases perceptibly with an increase in the nitrogen content from 0.11 to 0.37%. At the same time, however, its ductility in the region of hot deformation temperatures (red brittleness range of 800 to 1,000 deg C) decreases. Microalloying with boron (0.002 to 0.005% by calculation) permits enhancing the hot ductility to an acceptable level without adversely affecting the working properties. The mechaniusm of boron effect is analyzed. The temperature at which ingots are heated prior to rolling to achieve the desired effect must be sufficiently low. Optimum condition for two stage heating of 6.2-ton ingots are recommeded

Characteristics of Ti:LaMgAl11O19 crystals grown by the Heat Exchanger Method (HEM)

International Nuclear Information System (INIS)

Khattak, C.P.; Lai, S.T.

1989-01-01

This paper reports single crystals of Ti:LaMgAl 11 O 19 (Ti:LMAO) up to 20 mm length obtained from unseeded ingots grown by the Heat Exchanger Method (HEM). The ingots were grown under reducing atmosphere in order to minimize formation of Ti 4+ . Strong fluorescence centered at 780 nm with a half-width ranging from 700 to 880 nm has been observed. The upper state fluorescence lifetime at room temperature was between 3.7 and 7.6 μs. The main broad-band absorption due to Ti 3+ was centered at 510 nm. In addition, parasitic absorptions at 600 nm and 959 nm have been observed which may be associated with the formation of Ti 2+

Experimental analysis of segregation and porosity during the transient unidirectional solidification of an Al-9%Si-3%Cu ternary

International Nuclear Information System (INIS)

Gomes, L.G.; Moutinho, D.J.; Rocha, O.L.; Ferreira, I.L.; Garcia, A.

2010-01-01

The solute macro segregation and formation of micro porosity were experimental y investigated in the transient unidirectional solidification of a ternary league. The solute macro segregation profile, the specific theoretical mass and the apparent specific mass are presented alongside of ingot length. The experimental segregation profile of the solute were obtained through the X ray fluorescence spectrometry technique. The micro porosity measurements were performed by using the technique of picnometry. The presence of silicon on the league acted as inhibitor of inverse segregation of the copper, which is a typically observed in the transient unidirectional solidified of Al-Cu leagues. The volumetric fractions of porous has shown a ascendent tendency from the base to the top of ingot

A low-cost universal cumulative gating circuit for small and large animal clinical imaging

Science.gov (United States)

Gioux, Sylvain; Frangioni, John V.

2008-02-01

Image-assisted diagnosis and therapy is becoming more commonplace in medicine. However, most imaging techniques suffer from voluntary or involuntary motion artifacts, especially cardiac and respiratory motions, which degrade image quality. Current software solutions either induce computational overhead or reject out-of-focus images after acquisition. In this study we demonstrate a hardware-only gating circuit that accepts multiple, pseudo-periodic signals and produces a single TTL (0-5 V) imaging window of accurate phase and period. The electronic circuit Gerber files described in this article and the list of components are available online at www.frangionilab.org.

Novel determination of protein, fat, and lactose of milk by liquid scintillation counter

International Nuclear Information System (INIS)

Noble, R.C.; Shand, J.H.; West, I.G.

1981-01-01

A method for routine determination of protein, fat, and lactose contents of milk is based on the ability of a scintillation counter to measure coloration or opalescence through attenuation of photons emitted from sealed miniature carbon-14 and hydrogen-3 radioactive standards. A series of simplified and accurate analytical procedures enable full advantage to be taken of the automatic facilities on the modern liquid scintillation counter. The methods provide several advantages over existing procedures. Accuracy of quantification was high as assessed by comparing the results with those derived by recommended Kjeldahl, Gerber, and colorimetric procedures for protein, fat, and lactose determinations, respectively

Design og analyse af eksperimenter i R

DEFF Research Database (Denmark)

Dahl, Malte Rokkjær

2017-01-01

eksperimentelle studier med afsæt i statistikprogrammet R. Det er håbet, at notatet vil være en hjælp til at reflektere over, designe, og analysere eksperimenter i forbindelse med bachelorprojekter eller specialer - og forhåbentligt også i arbejde med eksperimenter uden for instituttets mure. Notatet berører......, herunder balancetest, hypotesetest med og uden kovariatjustering, interaktioner samt udledning af konfidensintervaller. Det antages, at læseren har et grundlæggende kendskab til R samt til *potentiel outcomes*-frameworket. De indledende kapitler i Gerber & Green (2012) eller Imbens & Athey (2017) er gode...

Study of the processes for of remelting zirconium alloys in an electric arc furnace

Energy Technology Data Exchange (ETDEWEB)

Pereira, Luiz A.T.; Rossi, Jesualdo L.; Costa, Guilherme R.; Martinez, Luis G.; Sato, Ivone M., E-mail: luiz.atp@uol.com.br, E-mail: jelrossi@ipen.br, E-mail: guilhermeramoscosta@gmail.com, E-mail: lgallego@ipen.br, E-mail: imsato@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2015-07-01

Zirconium alloy tubes are used as cladding for fuel elements of PWR nuclear reactors, which contains the UO{sub 2} pellets. In the manufacture of these fuel element parts, machining chips from the nuclear grade zirconium alloys are generated. Hence, these machining chips cannot be discarded, as ordinary metallic waste. Thus, the recycling of this material is a strategic aspect for the nuclear technology, both for economic and environmental issues. The main reason is that nuclear grade alloys have very high cost, are not commercially produced in Brazil and has to be imported for the manufacture of the nuclear fuels. This work discusses a method to melt and recycle Zircaloy chips, using an electric-arc furnace to obtain small laboratory ingots. The chemical composition of the ingots was determined using X-ray fluorescence spectroscopy and was compared to the specifications of nuclear grade Zircaloy and to the chemical composition of the received machining chips. The ingots were annealed in high vacuum, as well as were hot rolled in a mill. The microstructures were characterized by optical microscopy. The hardness was evaluated using the Rockwell B scale hardness. The results showed that the compositions of the recycled Zircaloy comply with the chemical specifications and a suitable microstructure has been obtained for nuclear use. (author)

Cladding hull decontamination and densification process. Part 2. Densification by inductoslag melting

International Nuclear Information System (INIS)

Nelson, R.G.; Montgomery, D.R.

1980-04-01

The Inductoslag melting process was developed to densify Zircaloy-4 cladding hulls. It is a cold crucible process that uses induction heating, a segmented water-cooled copper crucible, and a calcium fluoride flux. Metal and flux are fed into the furnace through the crucible, located at the top of the furnace, and the finished ingot is withdrawn from the bottom of the furnace. Melting rates of 40 to 50 kg/h are achieved, using 100 to 110 kW at an average energy use of 2.5 kWh/kg. The quality of ingots produced from factory supplied cladding tubing is sufficient to satisfy nuclear grade standards. An ingot of Zircaloy-4, made from melted cladding tubing that had been autoclaved to near reactor exposure and then descaled by the hydrogen fluoride decontamination process prior to Inductoslag melting, did not meet nuclear grade standards because the hydrogen, nitrogen, and hardness levels were too high. Melting development work is described that could possibly be used to test the capability of the Inductoslag process to satisfactorily melt a variety and mix of materials from LWR reprocessing, decontamination, and storage options. Results of experiments are also presented that could be used to improve remote operation of the melting process

Simulations of Macrosegregation with consideration of inclusion effect in solidifying carbon steels

International Nuclear Information System (INIS)

Cao, Y F; Chen, Y; Kang, X H; Fu, P X; Liu, H W; Li, D Z

2015-01-01

During casting of steel ingots, the inclusions such as oxide, sulfide will inevitably exist in the melt. These inclusions will flow upward together with light solutes during solidification due to their lower density relative to the steel melt, which therefore causes impacts on the thermo-solutal convection in the melt and final solute distribution. Hence, a macrosegregation model that considers the effects of inclusions on melt flow in the mushy zone is established. Of the new model two important parameters, the inclusion capturing probability by solid, k p , and the original volume fraction, n 0 , are systematically studied in terms of simulations, which shows that decreasing k p or increasing n 0 leads to stronger ascending flow in the melt. And then as a validation example, the model was used to predict the macrosegregation in a 3.3-ton steel ingot. The prediction demonstrates that with consideration of inclusions, the melt convection strength is enhanced and thus the zones of macrosegregation are expanded comparing to simulations without taking account of inclusions. Further comparison with experiment results indicates that a better agreement of the carbon segregation along the centerline of the ingot can be achieved when considering the inclusion buoyancy. (paper)

Manufacturing of ultra-large diameter 20 MnMoNi 5 5 steel forgings for reactor pressure vessels and their properties

International Nuclear Information System (INIS)

Onodera, S.; Kawaguchi, S.; Tsukada, H.; Moritani, H.; Suzuki, K.; Sato, I.

1985-01-01

As the structural material for RPV typical of increased dimensions, as set of ultra-large diameter steel forgings for a PHWR RPV is presented as outlined below. (1) Material designation: 20 MnMoNi 5 5 (similar to SA508, Cl.3) (2) Size of the forgings: flanges, 8.440 mm OD, a weight of 238 tons for shell flange; shells and torus, 7,920 mm OD, with large height, cover dome, 6,800 mm OD in chord and 460 mm thick; blank before formed to dome is ca. 8,000 mm OD. (3) Chemical composition: particular effort was made for minimizing the tramp elements as P, S, As, Sn, Sb, Cu. (4) Manufacturing, key points: steel making - combined refining and degassing in ladle; ingot making - largest size ingots, including 570 ton and 500 ton ingots; forging - special ''outside-the-press'' forging and forming techniques; heat treatment - prevention of H 2 flaking in normalizing and tempering and handling of the extra-large forgings at water quenching. (5) Metallurgical properties: sufficiently uniform carbon distributions in the forgings; a lowest possible content of hydrogen, non-metallic inclusions and oxygen. Mechanical properties: uniformity in tensile and toughness properties; flaws - only limited number of spots of UT indications under 2 mm EFG (EFS). (orig.)

Microstructures and microhardness evolutions of melt-spun Al–8Ni–5Nd–4Si alloy

International Nuclear Information System (INIS)

Karaköse, Ercan; Keskin, Mustafa

2012-01-01

Al–Ni–Nd–Si alloy with nominal composition of Al–8 wt.%Ni–5 wt.%Nd–4 wt.%Si was rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The resulting conventional cast (ingot) and melt-spun ribbons were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy together with energy dispersive spectroscopy, differential scanning calorimetry, differential thermal analysis and Vickers microhardness tester. The ingot alloys consists of four phases namely α-Al, intermetallic Al 3 Ni, Al 11 Nd 3 and fcc Si. Melt-spun ribbons are completely composed of α-Al phase. The optical microscopy and scanning electron microscopy results show that the microstructures of rapidly solidified ribbons are clearly different from their ingot alloy. The change in microhardness is discussed based on the microstructural observations. - Highlights: ► Rapid solidification allows a reduction in grain size, extended solid solution ranges. ► We observed the matrix lattice parameter increases with increasing wheel speed. ► Melt-spun ribbons consist of partly amorphous phases embedded in crystalline phases. ► The solidification rate is high enough to retain most of alloying elements in the Al matrix. ► The rapid solidification has effect on the phase constitution.

Control of HANARO NTD No.2 driving unit

Energy Technology Data Exchange (ETDEWEB)

Jung, H. S.; Kim, Y. K.; Choi, Y. S.; Woo, J. S.; Jeon, B. J. [KAERI, Taejon (Korea, Republic of)

2002-10-01

Automatic control system and control algorithm has been developed for Neutron Transmutation doping system No.2 (NTD No.2) of HANARO research reactor. A motor control system, a neutron flux measurement system using SPND(Self-Powered Neutron Detector) and a PC-based control and data acquisition system were developed. The motor control system was designed to control up-down and rotation of the silicon ingot motion and the set point of each motor speed could be easily adjusted by the control PC. Through the actual irradiation with the real silicon ingot under 24MW of reactor power, it has been confirmed that the motor control system developed could be applied to the commercial production. Rh-type SPNDs are used for real-time monitoring of the accumulated neutron irradiation. It has been verified, by the sample irradiation test for validation of the design that the neutron measurement system gives an accurate and stable signal. To precisely control the target fluence, the NTD control program has been designed so that the silicon ingot be automatically removed from its irradiation hole by the pre-defined irradiation time or accumulated neutron flux. Data acquisition system has been also developed for real-time monitoring and analysis of the analog signals, like SPND flux, control rod position and reactor power.

Fiscal 2000 achievement report. Development of energy use rationalization-oriented silicon manufacturing process (Development of silicon substrate manufacturing technology for high-quality solar cell); 2000 nendo shin energy sangyo gijutsu sogo kaihatsu kiko kyodo kenkyu gyomu seika hokokusho. Energy shiyo gorika silicon seizo process kaihatsu (Kohinshitsu taiyodenchiyou silicon kiban seizo gijutsu no kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Research and development was conducted for enhancing productivity and energy conservation by rendering continuous and automatic the electromagnetic casting process for manufacturing polycrystalline silicon substrates for solar cells. In the manufacture of ingots for substrates by continuous electromagnetic casting, the chuck type system for feeding power to the melt plasma was replaced by a roller type system, and the power feeding position was moved to the high temperature region. Also, an on-line ingot slicing technique was established. In the manufacture of substrates at a slicing rate of 300 {mu}m/minute, productivity of 115,000 wafers/month, yield of 98%, and thickness tolerance of 30 {mu}m were achieved. A high-speed cleaning technique was developed using a jet stream, by which the cleaning time was reduced to 5 minutes and the slurry recovery rate was elevated to 95%. Based on these, substrate-related costs in the case of 100 MW/year production was calculated, which resulted in a cost of 98.8 yen/wafer (target: 103.3 yen/wafer) for manufacturing 15 cm square substrates from ingots and in a 15 cm square substrate slicing and cleaning cost of 135.1 yen/wafer (target: 135.4 yen/wafer). (NEDO)

Purification by high vacuum fusion and progressive solidification of uranium from electrolytic origin

International Nuclear Information System (INIS)

Poeydomenge, P.

1964-01-01

Within the general framework of research on uranium purification by zone melting, an attempt was made to determine the degree of purification which could be obtained by a simple gradual solidification of a normal nuclear-pure uranium paying close attention to the rate and direction of solidification. This uranium of intermediate purity would provide a starting material more suited to the first purification which is a vertical zone-melting process, so-called 'floating'. For this purpose, ingots of electrolytic uranium were melted under vacuum (2 to 5 x 10 -6 mm) in a long crucible after a slow rise in temperature to eliminate as much as possible the gases and volatiles impurities. This degassing and impurities volatilisation are completed by maintaining both at a high temperature for a considerable time. The beth is then made to solidify from the one an in the other the crucible by slowly moving the solid-liquid interface at a constant rate so as to obtain an impurity distribution according to the laws established by PFANN. Various experimental methods have made it possible to show that the metal which solidifies first is much purer than that at the other end of the ingot. The degree of purification of the metal at the beginning of the ingot has been evaluated either quantitatively by measuring the ratio of the electrical resistivities at room temperature and at the liquid nitrogen temperature, or qualitatively by an examination of the micrographic structure and by a study of the recrystallisation of the metal. On the one hand the purified metal re-crystallises during iso-chromic annealings carried out at increasing temperatures, at a temperature much lower than the initial metal or than the end of the ingot. The passage from the cold-worked state to the recrystallised state is followed by micro-hardness measurements. On the other end, only is the purified metal, strongly cold-worked by unidirectional melting, is the phenomenon of 'dissociative growth' of the grain

Preparation and certification of a reference uranium

International Nuclear Information System (INIS)

Anon.

1979-06-01

The CEA Analysis Coordination has produced a reference uranium metal of guaranteed minimum uranium content. The metal was purified by electro-refining in fused salt baths and the dendrites obtained were cast in the form of an ingot by electron bombardment. The ingot was rolled and cut into pieces of mass between 0.5 g and 1.5 g, and each piece conditioned in a glass ampoule under primary vacuum. The total number of reference samples is about 4500. The uranium content was inferred from the impurity concentration determined by spark mass spectrometry and atomic or molecular adsorption spectrophotometry and from the gas concentration determined by specific methods. A certificate of guarantee gives instructions for the use of these reference samples [fr

Thermomechanical characterization of Ni-rich NiTi fabricated by selective laser melting

International Nuclear Information System (INIS)

Saedi, Soheil; Turabi, Ali Sadi; Karaca, Haluk; Andani, Mohsen Taheri; Haberland, Christoph; Elahinia, Mohammad

2016-01-01

This study presents the shape memory behavior of as-fabricated and solution annealed Ni 50.8 Ti 49.2 alloys fabricated using the selective laser melting (SLM) technique. Results were compared to the initial ingot that was used to fabricate powders. Optical microscopy was employed to reveal the microstructure. The shape memory effect under constant compressive stress and isothermal compressive stress cycling tests were utilized to investigate the shape memory characteristics of the initial ingot and fabricated alloys. It was revealed that the SLM method and post heat treatments can be used to tailor the microstructure and shape memory response. Partial superelasticity was observed after the SLM process. Solutionizing the fabricated samples increased the strength and improved the superelasticity but slightly decreased the recoverable strain. (paper)

Development of low-cost silicon crystal growth techniques for terrestrial photovoltaic solar energy conversion

Science.gov (United States)

Zoutendyk, J. A.

1976-01-01

Because of the growing need for new sources of electrical energy, photovoltaic solar energy conversion is being developed. Photovoltaic devices are now being produced mainly from silicon wafers obtained from the slicing and polishing of cylindrically shaped single crystal ingots. Inherently high-cost processes now being used must either be eliminated or modified to provide low-cost crystalline silicon. Basic to this pursuit is the development of new or modified methods of crystal growth and, if necessary, crystal cutting. If silicon could be grown in a form requiring no cutting, a significant cost saving would potentially be realized. Therefore, several techniques for growth in the form of ribbons or sheets are being explored. In addition, novel techniques for low-cost ingot growth and cutting are under investigation.

Effect of localized polycrystalline silicon properties on solar cell performance

Science.gov (United States)

Leung, D.; Iles, P. A.; Hyland, S.; Kachare, A.

1984-01-01

Several forms of polycrystalline silicon, mostly from cast ingots, (including UCP, SILSO and HEM) were studied. On typical slices, localized properties were studied in two ways. Small area (about 2.5 sq mm) mesa diodes were formed, and localized photovoltaic properties were measured. Also a small area (about .015 sq mm) light spot was scanned across the cells; the light spot response was calibrated to measure local diffusion length directly. Using these methods, the effects of grain boundaries, or of intragrain imperfections were correlated with cell performance. Except for the fine grain portion of SILSO, grain boundaries played only a secondary role in determining cell performance. The major factor was intra-grain material quality and it varied with position in ingots and probably related to solidification procedure.

Microstructures and microhardness evolutions of melt-spun Al-8Ni-5Nd-4Si alloy

Energy Technology Data Exchange (ETDEWEB)

Karakoese, Ercan, E-mail: ekarakose@karatekin.edu.tr [Karatekin University, Faculty of Sciences, Department of Physics, 18100 Cank Latin-Small-Letter-Dotless-I r Latin-Small-Letter-Dotless-I (Turkey); Keskin, Mustafa [Erciyes University, Faculty of Sciences, Department of Physics, 38039 Kayseri (Turkey)

2012-03-15

Al-Ni-Nd-Si alloy with nominal composition of Al-8 wt.%Ni-5 wt.%Nd-4 wt.%Si was rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The resulting conventional cast (ingot) and melt-spun ribbons were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy together with energy dispersive spectroscopy, differential scanning calorimetry, differential thermal analysis and Vickers microhardness tester. The ingot alloys consists of four phases namely {alpha}-Al, intermetallic Al{sub 3}Ni, Al{sub 11}Nd{sub 3} and fcc Si. Melt-spun ribbons are completely composed of {alpha}-Al phase. The optical microscopy and scanning electron microscopy results show that the microstructures of rapidly solidified ribbons are clearly different from their ingot alloy. The change in microhardness is discussed based on the microstructural observations. - Highlights: Black-Right-Pointing-Pointer Rapid solidification allows a reduction in grain size, extended solid solution ranges. Black-Right-Pointing-Pointer We observed the matrix lattice parameter increases with increasing wheel speed. Black-Right-Pointing-Pointer Melt-spun ribbons consist of partly amorphous phases embedded in crystalline phases. Black-Right-Pointing-Pointer The solidification rate is high enough to retain most of alloying elements in the Al matrix. Black-Right-Pointing-Pointer The rapid solidification has effect on the phase constitution.

Microstructure engineering of TiAl-based refractory intermetallics within power-down directional solidification process

International Nuclear Information System (INIS)

Kartavykh, A.V.; Tcherdyntsev, V.V.; Gorshenkov, M.V.; Kaloshkin, S.D.

2014-01-01

Highlights: ► VGF power-down technique is suitable for TiAl-based alloys solidification with tailored microstructure. ► Both columnar-dendrite and granular structures are created in Ti–46Al–8Nb ingots. ► Granular microstructure has been refined with TiB 2 addition to the melt. ► TiB 2 re-precipitate into (Ti,Nb)B particles, those acting as point seeds for fine equiaxed grains nucleation. -- Abstract: The work is aimed at the study of the formation and refinement of primary microstructure appearing in the refractory lightweight structural TiAl-based alloy of Ti–46Al–8Nb (at.%) nominal composition. For tailored microstructure development, the Directional Solidification (DS) of pre-synthesized alloy was performed in the vertical multizone resistive electro-furnace by power-down technique in pure argon environment. Both columnar-dendrite, and equiaxed-granular reproducible as-cast microstructures have been produced in DS ingots, basing on Columnar-to-Equiaxed Transition (CET) diagram and experimental exploration. Particular attention was paid further to equiaxed microstructure improvement by combination of modifying doping of alloy with boron grain refiner and DS processing. As a result the perfect inoculated microstructure of Ti–44Al–7Nb–2B (at.%) ingots was produced with 100 μm mean grain diameter, low scattering of dimensional grain characteristics and high tolerance to DS process parameters variation

Optimization of heat transfer during the directional solidification process of 1600 kg silicon feedstock

Science.gov (United States)

Hu, Chieh; Chen, Jyh Chen; Nguyen, Thi Hoai Thu; Hou, Zhi Zhong; Chen, Chun Hung; Huang, Yen Hao; Yang, Michael

2018-02-01

In this study, the power ratio between the top and side heaters and the moving velocity of the side insulation are designed to control the shape of the crystal-melt interface during the growth process of a 1600 kg multi-crystalline silicon ingot. The power ratio and insulation gap are adjusted to ensure solidification of the melt. To ensure that the crystal-melt interface is slightly convex in relation to the melt during the entire solidification process, the power ratio should be augmented gradually in the initial stages while being held to a constant value in the middle stages. Initially the gap between the side and the bottom insulation is kept small to reduce thermal stress inside the seed crystals. However, the growth rate will be slow in the early stages of the solidification process. Therefore, the movement of the side insulation is fast in the initial stages but slower in the middle stages. In the later stages, the side insulation gap is fixed. With these modifications, the convexity of the crystal-melt interface in relation to the melt can be maintained during the growth process with an approximately 41% reduction in the thermal stress inside the growing ingot and an 80% reduction in dislocation density along the center line of the ingot compared with the original case.

Electronic transport through cerium nanocontacts

Energy Technology Data Exchange (ETDEWEB)

Kuntz, Sebastian; Berg, Oliver; Suergers, Christoph [Physikalisches Institut, Karlsruher Institut fuer Technologie, D-76128 Karlsruhe (Germany); Loehneysen, Hilbert von [Physikalisches Institut, Karlsruher Institut fuer Technologie, D-76128 Karlsruhe (Germany); Institut fuer Festkoerperphysik, Karlsruher Institut fuer Technologie, D-76021 Karlsruhe (Germany)

2015-07-01

We report on conductance measurements of Ce nanocontacts in mechanically controlled break-junctions (MCBJ) made from polycrystalline wires. The wires were cut from two different Ce ingots. One ingot was taken as-prepared after cooling from the melt and one ingot was carefully annealed over ∝ one week. We investigate the effect of cooling rate and γ-β-α-phase transformation on the conductance G of the nanocontacts measured at low temperatures. From a number of measurements of G(Δ x) where Δ x is the distance between the two electrodes, we obtain conductance histograms. We focus on the conductance G* of the ''last plateau'' before, with increasing Δ x, G drops to zero. For Ce, different G* values between 0.6 and 1.7 G{sub 0} (G{sub 0} = 2e{sup 2}/h) are observed, while for other rare-earth metals like Gd and Dy the last plateau occurs at G* ≅ 0.6 G{sub 0} and G*≅ 0.9 G{sub 0}, respectively. A possible explanation for the different G* values of Ce is the additional contribution from the 4f state to the conductance whose distance from the Fermi level depends on the phase at low temperatures (α or β) and, hence, on the cooling rate of the sample.

Disposal of metal fragments released during polycrystalline slicing by multi-wire saw

Science.gov (United States)

Boutouchent-Guerfi, N.; Drouiche, N.; Medjahed, S.; Ould-Hamou, M.; Sahraoui, F.

2016-08-01

The environmental and economic impacts linked with solar systems are largely based on discharges of slurry generated during the various stages of sawing and cutting ingots. These discharges into the environment are subject to the general regulations on hazardous and special industrial waste disposal. Therefore, they should not be abandoned or burned in open air. The cutting of Silicon ingots leads to the production of Silicon wafers additional costs, losing more than 30% of Silicon material. Abrasive grains (Silicon Carbide) trapped between the wire and the block of Silicon need to be removed by various mechanisms to be later evacuated by slurry fragments. In the interest of decreasing operational costs during polycrystalline ingot slicing at Semiconductors Research Center, and, avoid environmental problems; it is necessary to recover the solar grade Silicon from the Silicon sawing waste. For this reason, the removal of metal fragments has become a preliminary requirement to regenerate the slurry; in addition, the solid phase needs to be separated from the liquid phase after the dissolution PEG with the solvent. In the present study, magnetic separation and centrifugation methods were adopted for metals removal, followed by the analysis of some operating parameters such as: washing time, pH, and initial concentration of Silicon. Finally, analytical, morphological and basic methods were performed in order to evaluate the efficiency of the process undertaken.

Microstructure Modeling of the Superalloy Ingot Breakdown Process

National Research Council Canada - National Science Library

Bandar, Alexander R; Shankar, Ravi; Cai, Li; Wu, Wei-Tsu

2007-01-01

...) software package DEFORM(tm). Recrystallization and grain growth, during and after thermomechanical deformation, are predicted via a phenomenologically-informed Cellular Automata (CA) algorithm...

CdxZn1-xTeySe1-y (CZTS): An Emerging High-Performance Gamma-Ray Detector

Energy Technology Data Exchange (ETDEWEB)

Roy, Utpal N.

2018-04-17

The goal of the proposed project is to develop CZTS radiation detectors with: High compositional uniformity. Fewer defects. Better performance. Higher yield and lower cost than today’s CZT. All from as-grown ingots !!!

Characteristics of polonium contamination from neutral irradiated lead-bismuth eutectic

International Nuclear Information System (INIS)

Miura, T.; Obara, T.; Sekimoto, H.

2004-01-01

After neutron capture, bismuth-209 changes to polonium-210 that emits α-particles. Lead-Bismuth eutectic (LBE) in reactor system contaminates the system by polonium. We analyzed adsorbed materials from melted LBE on quartz glass plate. Lead, bismuth and their oxides were confirmed in adsorbed materials. And, we evaluated the baking method in vacuum for removal of polonium and adsorbed materials on quartz glass plate. It was evaluated that it is possible to remove almost all the polonium from the quartz glass plate by baking at temperature more than 300 C. degrees. Unfolding method was applied to calculate polonium distribution in LBE ingot. From measured α-particle pulse height distribution, the polonium distribution in depth of LBE ingot was calculated using quadratic programming code, where response functions are calculated by Monte Carlo method. (authors)

Analytical and numerical models of uranium ignition assisted by hydride formation

International Nuclear Information System (INIS)

Totemeier, T.C.; Hayes, S.L.

1996-01-01

Analytical and numerical models of uranium ignition assisted by the oxidation of uranium hydride are described. The models were developed to demonstrate that ignition of large uranium ingots could not occur as a result of possible hydride formation during storage. The thermodynamics-based analytical model predicted an overall 17 C temperature rise of the ingot due to hydride oxidation upon opening of the storage can in air. The numerical model predicted locally higher temperature increases at the surface; the transient temperature increase quickly dissipated. The numerical model was further used to determine conditions for which hydride oxidation does lead to ignition of uranium metal. Room temperature ignition only occurs for high hydride fractions in the nominally oxide reaction product and high specific surface areas of the uranium metal

The application of artificial intelligence on the optimal solution of the operating conditions of continuous casting; Aplicacao da inteligencia artificial na solucao otima das condicoes operacionais do lingotamento continuo

Energy Technology Data Exchange (ETDEWEB)

Spim Junior, J.A.; Ierardi, M.C.F.; Garcia, A. [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica

1995-12-31

This work presents the development of a software that incorporates artificial intelligence techniques, directly applied to the metallurgical industry, particularly to those using the continuous casting process for ingot production. The essential parts of the continuous casting equipment which must be subjected to monitoring are presented, and a methodology of physical settlements in each cooling region as well. The modification performed by the intelligent program taking into account the critical rules conducting to an efficient solidification, are compared with real time simulation of ingot surface temperatures. The efficiency of the intelligent system is assured by final product quality parameters. This approach is applied to the real dimension of a slab continuous caster under real operation conditions, demonstrating that very good results can be attained by using an heuristic search 11 refs., 4 figs., 4 tabs.

Uranium decontamination of common metals by smelting, a review (handbook)

International Nuclear Information System (INIS)

Mautz, E.W.; Briggs, G.G.; Shaw, W.E.; Cavendish, J.H.

1975-01-01

The published and unpublished literature relating to the smelting of common metals scrap contaminated with uranium-bearing compounds has been searched and reviewed. In general, standard smelting practice produces ingots having a low uranium content, particularly for ferrous, nickel, and copper metals or alloys. Aluminum recovered from uranium contaminated scrap shows some decontamination by smelting but the uranium content is not as low as for other metals. Due to the heterogeneous nature and origin of scrap metals contaminated with uranium, information is frequently missing as to the extent of the initial contamination and the degree of decontamination obtained. The uranium content of the final cast ingots is generally all that is available. Results are summarized below by the primary composition of the uranium contaminated scrap metal. (U.S.)

Creep Properties of NiAl-1Hf Single Crystals Re-Investigated

Science.gov (United States)

Whittenberger, J. Daniel; Locci, Ivan E.; Darolia, Ram; Bowman, Randy R.

2000-01-01

NiAl-1Hf single crystals have been shown to be quite strong at 1027 C, with strength levels approaching those of advanced Ni-based superalloys. Initial testing, however, indicated that the properties might not be reproducible. Study of the 1027 C creep behavior of four different NiAl-1Hf single-crystal ingots subjected to several different heat treatments indicated that strength lies in a narrow band. Thus, we concluded that the mechanical properties are reproducible. Recent investigations of the intermetallic NiAl have confirmed that minor alloying additions combined with single-crystal growth technology can produce elevated temperature strength levels approaching those of Ni-based superalloys. For example, General Electric alloy AFN 12 {Ni-48.5(at.%) Al-0.5Hf-1Ti-0.05Ga} has a creep rupture strength equivalent to Rene 80 combined with a approximately 30-percent lower density, a fourfold improvement in thermal conductivity, and the ability to form a self-protective alumina scale in aggressive environments. Although the compositions of strong NiAl single crystals are relatively simple, the microstructures are complex and vary with the heat treatment and with small ingot-toingot variations in the alloy chemistry. In addition, initial testing suggested a strong dependence between microstructure and creep strength. If these observations were true, the ability to utilize NiAl single-crystal rotating components in turbine machinery could be severely limited. To investigate the possible limitations in the creep response of high-strength NiAl single crystals, the NASA Glenn Research Center at Lewis Field initiated an in depth investigation of the effect of heat treatment on the microstructure and subsequent 1027 C creep behavior of [001]-oriented NiAl-1Hf with a nominal chemistry of Ni-47.5Al-1Hf-0.5Si. This alloy was selected since four ingots, grown over a number of years and possessing slightly different compositions, were available for study. Specimens taken from the

Sphalerons of O(3) nonlinear sigma model on a circle

International Nuclear Information System (INIS)

Funakubo, Koichi; Otsuki, Shoichiro; Toyoda, Fumihiko.

1989-09-01

A series of saddle point solutions of O(3) nonlinear sigma model with symmetry breaking term in 1 + 1 dimensions are obtained by imposing boundary condition either periodic or partially antiperiodic (O(3) sphalerons on a circle). Under the periodic boundary condition, classical features of the O(3) sphalerons are similar to scalar sphalerons of φ 4 model on a circle by Manton and Samols. Under the partially antiperiodic boundary condition, the lowest of the O(3) sphalerons coincides in the limit of infinite spatial domain with the O(3) sphaleron by Mottola and Wipf. In particular, zero and negative modes of them are examined in detail. An estimate of transition rate over the lowest O(3) sphaleron at finite temperature is made, and some remarks on simulating the transition on a lattice are given. One to one correspondence between these O(3) sphalerons on a circle and a series of (possible) classical solutions of SU(2) gauge-Higgs model, to which the electroweak sphaleron S and new sphaleron S* belong, is discussed. (author)

A trip to Rome—thanks to antimatter

CERN Multimedia

Alizée Dauvergne

2010-01-01

The Angels and Demons exhibition created by the PH Department’s Education Group came to an end last summer. The exhibition was accompanied by a competition, with a first prize of a flight to Rome. Now we know the winner’s name. An exhibit of the Angels&Demons - the science behind the story exhibition She is Sarah Manton, and she is from Scotland. In September Sarah will fly to Rome with her husband to retrace the Angels and Demons street itinerary. “We are looking forward to visiting the usual tourist sights, including all the places that feature in Angels and Demons such as the Pantheon,” she said in answer to a question from the exhibition organisers. The couple was touring CERN when, intrigued by the Globe and the name of the exhibition, they decided to do a visit and participate in the competition. Five correct answers on antimatter later—and several months on—Sarah got a pleasant surprise: “I decided to have a go at the quiz an...

"What is Authorship, and What Should it Be? A Survey of Prominent Guidelines for Determining Authorship in Scientific Publications"

Directory of Open Access Journals (Sweden)

Jason W. Osborne

2009-07-01

Full Text Available Before the mid 20th century most scientific writing was solely authored (Claxton, 2005; Greene, 2007 and thus it is only relatively recently, as science has grown more complex, that the ethical and procedural issues around authorship have arisen. Fields as diverse as medicine (International Committee of Medical Journal Editors, 2008, mathematics (e.g., American Statistical Association, 1999, the physical sciences (e.g., American Chemical Society, 2006, and the social sciences (e.g., American Psychological Association, 2002 have, in recent years, wrestled with what constitutes authorship and how to eliminate problematic practices such as honorary authorship and ghost authorship (e.g., Anonymous, 2004; Claxton, 2005; Manton & English, 2008. As authorship is the coin of the realm in academia (Louis, Holdsworth, Anderson, & Campbell, 2008, it is an ethical issue of singular importance. The goal of this paper is to review prominent and diverse guidelines concerning scientific authorship and to attempt to synthesize existing guidelines into recommendations that represent ethical practices for ensuring credit where (and only where credit is due.

Hardness and microstructural characteristics of rapidly solidified Al-8-16 wt.%Si alloys

International Nuclear Information System (INIS)

Uzun, O.; Karaaslan, T.; Gogebakan, M.; Keskin, M.

2004-01-01

Al-Si alloys with nominal composition of Al-8 wt.%Si, Al-12 wt.%Si, and Al-16 wt.%Si were rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The microstructures of the rapidly solidified ribbons and ingot samples were investigated by the optical microscopy, electron microscopy and X-ray diffraction (XRD) techniques. The results showed that the structures of all melt-spun ribbons were completely composed of finely dispersed α-Al and eutectic Si phase, and primary silicon was not observed. The XRD analysis indicated that the solubility of Si in the α-Al matrix was greatly increased with rapid solidification. Additionally, mechanical properties of both conventionally cast (ingot) and melt-spun ribbons were examined by using Vickers indenter for one applied load (0.098 N). The hardness values of the melt-spun ribbons were about three times higher than those of ingot counterparts. The high hardness of the rapidly solidified state can be attributed to the supersaturated solid solutions. Besides, hardness values with different applied loads were measured for melt-spun ribbons. The results indicated that Vickers hardness values (H v ) of the ribbons depended on the applied load. Applying the concept of Hays-Kendall, the load independent hardness values were calculated as 694.0, 982.8 and 1186.8 MN/m 2 for Al-8 wt.%Si, Al-12 wt.%Si and Al-16 wt.%Si, respectively

New progressive technology of flat gears processing development

Directory of Open Access Journals (Sweden)

Михайло Володимирович Маргуліс

2015-11-01

Full Text Available Relevant scientific and technical problems in relation to mechanical engineering is development of new technological processes that make it possible to achieve high accuracy and durability of machine parts that meet the requirements imposed on them. So it is important to develop a new method to make a flat gear teeth by plastic deformation of the ingot. The article deals with the actual problem of improving productivity and quality of plane wheels teeth that are widely used in advanced wave, planetary and other transmissions. A progressive method to produce flat gear teeth gear by plastic deformation of the ingot with two knurl rollers alternately moving reciprocally in the direction not intersecting the axis of the ingot mounting surface has been described in the article. The working surface of the rollers corresponds to the resulting shape of the teeth. The schemes of the teeth installing and knurling have been shown. The necessary material and the heat treatment of the knurling tools have been described. Its use will significantly increase the wear resistance of the working surfaces of the teeth and their durability as well as to increase productivity and its manufacturing costs. The material of the rollers is BC15steel. The surface layer of the knurling tools was subjected to nitration, surface hardness being up to 65 HRC. Knurling is made in the5236P shaper suited for this purpose

Present status and prospect of NTD in Korea

International Nuclear Information System (INIS)

Park, Sang-Jun; Kang, Ki-Doo; Kim, Myung-Seop; Jung, Hoan-Sung

2012-01-01

Two vertical irradiation holes in the heavy water reflector region of HANARO have been utilized for the commercial NTD (Neutron Transmutation Doping) service since 2003. Now the service is concentrated on 5 and 6 inch silicon ingots and increasingly involved in 8 inch also. In spite of fixed NTD facility in HANARO, the production has steadily increased every year due to market demand change towards higher target resistivity and continuous improvements of the management. In 2011 total 23 tons of irradiated ingot was supplied to the NTD market. Because one irradiation hole is dedicated to the irradiation for 8 inch silicon ingot and its current market occupancy rate is less than 20%, the service volume from HANARO is expected to increase up to 40 tons per year in next few years. In 2012, a national project for the construction of Korean New Research Reactor is starting. The new reactor will be sited in Ki-Jang, the south part of Korea, and plans to complete in 2016. One of the important missions of the new research reactor is to increase NTD capacity for the stable supply of NTD service. With the experiences in HANARO, the full scale study is started in order to achieve advanced neutron irradiation techniques and handling systems for the higher quality. The irradiation of larger diameter silicon more than 8 inch is included in the study for the future market demand. (author)

A technology development for the purification and utilization of rare metals

Energy Technology Data Exchange (ETDEWEB)

Rhee, Kang In; Yu, Hyo Shin; Youn, In Ju; Choi, Good Sun; Lee, Churl Kyoung; Seo, Chang Youl; Yang, Dong Hyo [Korea Inst. of Geology Mining and Materials, Taejon (Korea, Republic of)

1995-12-01

The demand for rare metal and their alloys has dramatically increased due to the rapid growth of electronics industries. The clean metals such as molybdenum, nickel and cobalt are used in manufacturing of gate electrodes, interconnects, and barrier metal because of their superior properties. Despite the strong demand, the production of these metals in our nation has not made. And all products related with these have to be imported from other developed countries with high cost. Furthermore, some deposits and by-product exist, and the development of production of metal becomes to be important for the viewpoint of the supply national electronics industries with these materials as well as the increase in the added value of raw materials. Electron beam melting technique is the advantages for the ingot-making of molybdenum. In this melting process, the energy of highly accelerated electrons can be transferred to thermal energy and easily controlled to make various sizes and types of molybdenum ingot. In addition, membrane technology plays an important role to separation and purification of rare metals. Therefore, the objective for this research is to make the molybdenum ingot using this electron beam melting process and develop the technology of the manufacture of the sputtering target which can be used for semiconductor industries and a multi-stage cascade process of the supported liquid membrane(SLM) for separation and purification of rare metals such as cobalt and nickel. (author). 30 refs., 48 figs., 9 tabs.

The influence of melting processes and parameters on the structure and homogeneity of titanium-tantalum alloys

International Nuclear Information System (INIS)

Dunn, P.S.; Korzekwa, D.; Garcia, F.; Damkroger, B.K.; Avyle, J.A. Van Den; Tissot, R.G.

1996-01-01

Alloys of titanium with refractory metals are attractive materials for applications requiring high temperature strength and corrosion resistance. However, the widely different characteristics of the component elements have made it difficult to produce sound, compositionally homogeneous ingots using traditional melting techniques. This is particularly critical because the compositional ranges spanned by the micro- and macrosegregation in theses systems can easily encompass a number of microconstituents which are detrimental to mechanical properties. This paper presents the results of a study of plasma (PAM) and vacuum-arc (VAR) melting of a 60 wt% tantalum, 40 wt% titanium binary alloy. The structural and compositional homogeneity of PAM consolidated +PAM remelted, and PAM consolidated +VAR remelted ingots were characterized and compared using optical and electron microscopy and x-ray fluorescence microanalysis. Additionally, the effect of melting parameter, including melt rate and magnetic stirring, was studied. The results indicated the PAM remelting achieves more complete dissolution of the starting electrode, due to greater local superheat, than does VAR remelting. PAM remelting also produces a finer as solidified grain structure, due to the smaller molten pool and lower local solidification times. Conversely, VAR remelting produces an ingot with a more uniform macrostructure, due to the more stable movement of the solidification interface and more uniform material feed rate. Based on these results, a three-step process of PAM consolidation, followed by a PAM intermediate melt and a VAR final melt, has been selected for further development of the alloy and processing sequence

Study of Te Inclusions in CdMnTe Crystals for Nuclear Detector Applications

International Nuclear Information System (INIS)

Babalola, O.S.; Bolotnikov, A.; Groza, M.; Hossain, A.; Egarievwe, S.; James, R.; Burger, A.

2009-01-01

The concentration, size and spatial distribution of Te inclusions in the bulk of CdMnTe crystals mined from two batches of ingots were studied. An isolated planar layer decorated with Te inclusions was identified in CdMnTe crystals from the second ingot. The internal electric field of a CMT crystal was probed by infrared (IR) imaging employing Pockels electro-optic effect. The effect of an isolated plane of Te inclusions on the internal electric-field distribution within the CdMnTe crystal was studied. Space charge accumulation around the plane of Te inclusions was observed, which was found to be higher when the detector was reverse-biased. The effects of the plane of Te inclusions on the electric-field distribution within the CdMnTe crystal, and the quality of CdMnTe crystals for nuclear detector applications are discussed.

Manufacturing of High Entropy Alloys

Science.gov (United States)

Jablonski, Paul D.; Licavoli, Joseph J.; Gao, Michael C.; Hawk, Jeffrey A.

2015-07-01

High entropy alloys (HEAs) have generated interest in recent years due to their unique positioning within the alloy world. By incorporating a number of elements in high proportion they have high configurational entropy, and thus they hold the promise of interesting and useful properties such as enhanced strength and phase stability. The present study investigates the microstructure of two single-phase face-centered cubic (FCC) HEAs, CoCrFeNi and CoCrFeNiMn, with special attention given to melting, homogenization and thermo-mechanical processing. Large-scale ingots were made by vacuum induction melting to avoid the extrinsic factors inherent in small-scale laboratory button samples. A computationally based homogenization heat treatment was applied to both alloys in order to eliminate segregation due to normal ingot solidification. The alloys fabricated well, with typical thermo-mechanical processing parameters being employed.

Radioactive waste material melter apparatus

Science.gov (United States)

Newman, D.F.; Ross, W.A.

1990-04-24

An apparatus for preparing metallic radioactive waste material for storage is disclosed. The radioactive waste material is placed in a radiation shielded enclosure. The waste material is then melted with a plasma torch and cast into a plurality of successive horizontal layers in a mold to form a radioactive ingot in the shape of a spent nuclear fuel rod storage canister. The apparatus comprises a radiation shielded enclosure having an opening adapted for receiving a conventional transfer cask within which radioactive waste material is transferred to the apparatus. A plasma torch is mounted within the enclosure. A mold is also received within the enclosure for receiving the melted waste material and cooling it to form an ingot. The enclosure is preferably constructed in at least two parts to enable easy transport of the apparatus from one nuclear site to another. 8 figs.

Behaviour of actinides and other radionuclides that are difficult to measure in the melting of contaminated steel

International Nuclear Information System (INIS)

Schuster, E.; Haas, E.W.

1990-01-01

The research work carried out confirmed the expected homogeneous distribution of the radionuclides selected for the experiments (Fe 55 and Ni 63) in the metal ingot, as was already known from the behaviour of Co 60. The latter radionuclide may be used as an indicator nuclide for Fe 55 and Ni 63 which are both difficult to measure. C 14 also showed homogeneous distribution in the ingot (carbon steel). As expected for the melt technique strontium is released to the slag. In principle this is valid for actinides too, but depends to some extent on their chemical form (elemental uranium, UO 2 ), the added tracer quantity and the quantity of slag forming material. A direct alpha-measurement technique has been developed for steel samples and may be suitable for free release measurements of alpha-emitting steel waste decontaminated by the melt technique

The effects of composition and thermal path on hot ductility of forging steels

Science.gov (United States)

Connolly, Brendan M.

This work examines the effects of composition and thermal path on the hot ductility of several forging steels with varied aluminum and nitrogen content. The primary mechanisms and controlling factors related to hot ductility are identified with a focus on the role of precipitates and segregation. The unique thermal paths and solidification structures of large cross-section forging ingots are discussed. Hot ductility testing is performed in a manner that approximates industrial conditions experienced by large cross-section forging ingots. A computer model for precipitation of aluminum nitride and vanadium nitride in austenite is presented. Industrial material is examined for comparison to experimental findings. It is found that increased aluminum and nitrogen content coarsens the as-solidified structure. The combined effects of microsegregation and uphill diffusion during deformation allow for carbide precipitation at prior austenite grain boundaries which reduces the hot ductility.

Flat-plate solar array project. Volume 3: Silicon sheet: Wafers and ribbons

Science.gov (United States)

Briglio, A.; Dumas, K.; Leipold, M.; Morrison, A.

1986-01-01

The primary objective of the Silicon Sheet Task of the Flat-Plate Solar Array (FSA) Project was the development of one or more low cost technologies for producing silicon sheet suitable for processing into cost-competitive solar cells. Silicon sheet refers to high purity crystalline silicon of size and thickness for fabrication into solar cells. Areas covered in the project were ingot growth and casting, wafering, ribbon growth, and other sheet technologies. The task made and fostered significant improvements in silicon sheet including processing of both ingot and ribbon technologies. An additional important outcome was the vastly improved understanding of the characteristics associated with high quality sheet, and the control of the parameters required for higher efficiency solar cells. Although significant sheet cost reductions were made, the technology advancements required to meet the task cost goals were not achieved.

Radioactive waste material melter apparatus

International Nuclear Information System (INIS)

Newman, D.F.; Ross, W.A.

1990-01-01

An apparatus for preparing metallic radioactive waste material for storage is disclosed. The radioactive waste material is placed in a radiation shielded enclosure. The waste material is then melted with a plasma torch and cast into a plurality of successive horizontal layers in a mold to form a radioactive ingot in the shape of a spent nuclear fuel rod storage canister. The apparatus comprises a radiation shielded enclosure having an opening adapted for receiving a conventional transfer cask within which radioactive waste material is transferred to the apparatus. A plasma torch is mounted within the enclosure. A mold is also received within the enclosure for receiving the melted waste material and cooling it to form an ingot. The enclosure is preferably constructed in at least two parts to enable easy transport of the apparatus from one nuclear site to another. 8 figs

Shape memory characteristics of Ti-22Nb-(2-8)Zr(at.%) biomedical alloys

International Nuclear Information System (INIS)

Kim, J.I.; Kim, H.Y.; Inamura, T.; Hosoda, H.; Miyazaki, S.

2005-01-01

Shape memory characteristics of Ti-22Nb-(2-8)Zr(at.%) biomedical alloys were investigated by using tensile tests and X-ray diffraction (XRD) measurement. The alloy ingots were fabricated by an arc melting method. The ingots were cold-rolled by a reduction up to 95% in thickness at room temperature. All the alloys were solution-treated at 1173 K for 1.8 ks. The alloys subjected to the solution treatment exhibited large elongations ranging between 28 and 40%. The martensitic transformation temperature decreased by 38 K with 1 at.% increase of Zr content. The maximum recovered strain of 4.3% was obtained in the Ti-22Nb-4Zr(at.%) alloy. Ti-22Nb-(2-4)Zr(at.%) and Ti-22Nb-6Zr(at.%) alloys exhibited stable shape memory effect and superelastic behavior at room temperature, respectively

TEM analysis of fine sulphides dissolution and precipitation in steel

International Nuclear Information System (INIS)

Garbarz, B.; Marcisz, J.; Wojtas, J.

2003-01-01

Results of transmission electron microscopy (TEM) investigation of morphology, size distribution and chemistry of nano-inclusions formed in 4 mm thick laboratory steel ingots in as-cast condition and after heat treatment are reported. The investigated steel contained 0.11-0.14 C, 0.6 Mn, 0.25 Si, 0.22 Cu, 0.025-0.037 S (wt.%), and 80-115 ppm O and solidified at an average cooling rate of 250 K s -1 . In the as-cast specimens most nano-inclusions had a diameter in the range 10-100 nm with an average size of 30 nm. They were identified by microanalysis in thin foils as sulphides: MnS, (Mn,Cu)S, CuS and Cu 2 S. After a solution treatment of the thin ingots the re-precipitation of nano-sulphides was investigated

Ground penetrating radar and microwave tomography 3D applications for the deck evaluation of the Musmeci bridge in Potenza, Italy

International Nuclear Information System (INIS)

Bavusi, Massimo; Loperte, Antonio; Lapenna, Vincenzo; Soldovieri, Francesco; Di Napoli, Rosario; Di Cesare, Antonio; Carlo Ponzo, Felice

2011-01-01

An extensive experimental and numerical investigation has been carried out to assess the status of the 'Ponte sul Basento' (1967–1976), in the town of Potenza (Basilicata region, southern Italy), better known as the Musmeci bridge. Architecturally, the bridge is a considerable reinforced 20th century concrete structure that was designed and built by the Italian architect Sergio Musmeci (1926–1981). Moreover, the bridge represents an important element of the infrastructural network, linking the city centre to the Potenza-Sicignano highway, crossing the Basento river and the railway close to the main train station of the city. Recently, due to ageing and continuous and significant traffic, the bridge started to be affected by several problems such as water infiltration. Within the presented study, a widespread ground penetrating radar (GPR) survey has been designed to investigate the geometrical characteristics of the bridge deck (Gerber saddles, internal stiffening walls, pillar supports) and detect the presence of defects or damage due to water infiltration and traffic fatigue. Concerning this, a 900 MHz 3D GPR survey has been performed along a zone of one of the lanes on the road surface. Moreover, a second 1500 MHz 3D survey has been carried out at the bottom of the bridge deck in order to gain detailed information about an important structural element of the bridge, the Gerber saddle. Both results have been processed following two approaches: the first a classical time-domain processing session based on commercial software and the use of migration; the second in microwave tomography, an advanced frequency domain automatic PC-based inversion algorithm. In this paper, we present a comparative interpretation of both kinds of processed results, and provide considerations about the investigated structures

Educational intervention to improve adherence to the Mediterranean diet among parents and their children aged 1-2 years. EniM clinical trial.

Science.gov (United States)

Roset-Salla, Margarita; Ramon-Cabot, Joana; Salabarnada-Torras, Jordi; Pera, Guillem; Dalmau, Albert

2016-04-01

The objective of the present study was to evaluate the effectiveness of an educational programme on healthy alimentation, carried out in day-care centres and aimed at the parents of children from 1 to 2 years of age, regarding the acquisition of healthy eating habits among themselves and their children. We performed a multicentre, multidisciplinary, randomized controlled study in a community setting. The EniM study (nutritional intervention study among children from Mataró) was performed in twelve day-care centres in Mataró (Spain). Centres were randomized into a control group (CG) and an intervention group (IG). IG received four or five educational workshops on diet, CG did not have workshops. Children, not exclusively breast-fed, from 1 to 2 years of age, in the participating day-care centres and the persons responsible for their alimentation (mother or father). Thirty-five per cent of the IG did not attend the minimum of three workshops and were excluded. The CG included seventy-four children and seventy-two parents and the IG seventy-five children and sixty-seven parents. Both groups were comparable at baseline. Basal adherence to the Mediterranean diet was 56·4 % in parents (Gerber index) and 7·7 points in children (Kidmed test). At 8 months, Mediterranean diet adherence had improved in the IG by 5·8 points in the Gerber index (P=0·01) and 0·6 points in the Kidmed test (P=0·02) compared with the CG. This educational intervention performed in parents at the key period of incorporation of a 1-2-year-old child to the family table showed significant increases in adherence of the parents to the Mediterranean diet, suggesting future improvement in different indicators of health and an expected influence on the diet of their children.

Functional Assessment of the Stomatognathic System, after the Treatment of Edentulous Patients, with Different Methods of Establishing the Centric Relation.

Science.gov (United States)

Nitecka-Buchta, Aleksandra; Proba, Thomas; Proba, Paulina; Stefański, Kamil; Baron, Stefan

2018-01-01

The study compares subjective experiences of patients, wearing complete dentures. Two different methods of determining a centric relation were performed: the traditional method using wax occlusal rims and the Gerber method, based on gothic arch tracings. The success rate of establishing a centric relation in both methods was evaluated (rentgenodiagnostics). The influence of the method used to obtain the centric relation on patients' stomatognathic system (condyle centralization, pain) was also evaluated. Better results were achieved in gothic arch tracing method. Before every prosthetic treatment of edentulous patients, a functional analysis of the TMJ is necessary. The lack of centric relation, in a long term adaptation patients, does not lead to TMD symptoms. This trial is registered with NCT03343015.

Effect of rare-earth elements on nanophase evolution, crystallization ...

Indian Academy of Sciences (India)

scattered image of Al87Ni8La5 ingot, the phases are marked. Figure 2. XRD patterns of as-melt-spun Al–Ni–RE amorphous ribbons on the air-cooled side. temperature axis change with alloy composition. Two or three exothermic peaks.

In the wonderland of ultra-parallel neutron beams

Indian Academy of Sciences (India)

ciously optimizing the Bragg reflection, asymmetric configuration, apex angle of ... orientations and dimensions were made on this ingot on a Blohm precision grinding machine and subsequent surfacing achieved with a diamond polishing ... considerably broadened due to multiple scattering and refraction in the cylindrical.

77 FR 52021 - Proposed CERCLA Administrative Settlement Agreement and Order on Consent for the Mercury Refining...

Science.gov (United States)

2012-08-28

... and Order on Consent for the Mercury Refining Superfund Site, Towns of Guilderland and Colonie, Albany... Solutions Services, Inc., Scientific Ecology Group, Inc., Genesys Regional Medical Center, Ingot Metal... Management of Michigan, Inc. (hereafter ``Settling Parties'') pertaining to the Mercury Refining Superfund...

Microstructural, optical and electrical properties of Cl-doped CdTe single crystals

Directory of Open Access Journals (Sweden)

Choi Hyojeong

2016-09-01

Full Text Available Microstructural, optical and electrical properties of Cl-doped CdTe crystals grown by the low pressure Bridgman (LPB method were investigated for four different doping concentrations (unintentionally doped, 4.97 × 1019 cm−3, 9.94 × 1019 cm−3 and 1.99 × 1020 cm−3 and three different locations within the ingots (namely, samples from top, middle and bottom positions in the order of the distance from the tip of the ingot. It was shown that Cl dopant suppressed the unwanted secondary (5 1 1 crystalline orientation. Also, the average size and surface coverage of Te inclusions decreased with an increase in Cl doping concentration. Spectroscopic ellipsometry measurements showed that the optical quality of the Cl-doped CdTe single crystals was enhanced. The resistivity of the CdTe sample doped with Cl at the 1.99 × 1020 cm−3 was above 1010 Ω.cm.

Commercial production of metal hafnium and hafnium-based products

International Nuclear Information System (INIS)

Negodin, D.A.; Shtutsa, M.G.; Akhtonov, S.G.; Il'enko, E.V.; Kobyzev, A.M.

2012-01-01

Hafnium possesses a unique complex of physical and chemical properties which allow the application of products on its basis in various industries. Joint Stock Company 'Chepetsky Mechanical Plant' is the single enterprise which produces hafnium on the territory of Russia. The manufacture of metal hafnium with the total content of zirconium and hafnium, at least, 99,8 % of weights is developed at the present time at Joint Stock Company CHMZ. The weight of melted hafnium ingots is up to 1 ton. Manufacture of wide range of products from hafnium is implemented. The plates from a hafnium with thickness of 0.60 mm which are used for emergency control cartridges of VVER-440 reactors are the most critical product. It is shown that ingots and products obtained from metal hafnium correspond to the Russian and international standards for reactor materials in chemical composition, mechanical and corrosion properties.

Process for optimizing titanium and zirconium additions to aluminum welding consumables

International Nuclear Information System (INIS)

Dvornak, M.J.; Frost, R.H.

1992-01-01

This patent describes a process for manufacturing an aluminum welding consumable. It comprises: creating an aluminum melt; adding to the aluminum melt solid pieces of a master alloy, comprising aluminum and a weld-enhancing additive to form a mixture, wherein the weld-enhancing additive being a material selected from the group consisting of titanium and zirconium, so that the weld-enhancing additive exists in the alloy prior to addition to the melt in the form of intermetallic particles relatively large in size and small in number, and after addition to the melt the weld-enhancing additive exists in the form of fractured intermetallic particles of refined size having dissolved fractured interfaces, casting the mixture into a chill mold to form an ingot; reducing the ingot to rods of rough wire dimension by cold rolling; annealing the reduced rods; and drawing the rods into wire

Correlation of NTD-silicon rod and slice resistivity

International Nuclear Information System (INIS)

Wolverton, W.M.

1984-01-01

Neutron transmutation doped silicon is an electronic material which presents an opportunity to explore a high level of resistivity characterization. This is due to its excellent uniformity of dopant concentration. Appropriate resistivity measurements on the ingot raw material can be used as a predictor of slice resistivity. Correlation of finished NTD rod (i.e. ingot) resistivity to as-cut slice resistivity (after the sawing process) is addressed in the scope of this paper. Empirical data show that the shift of slice-center resistivity compared to rod-end center resistivity is a function of a new kind of rod radial-resistivity gradient. This function has two domains, and most rods are in domain ''A''. Correlating equations show how to significantly improve the prediction of slice resistivity of rods in domain ''A''. The new rod resistivity specifications have resulted in manufacturing economies in the production of NTD silicon slices

Hot tearing studies in AA5182

Science.gov (United States)

van Haaften, W. M.; Kool, W. H.; Katgerman, L.

2002-10-01

One of the major problems during direct chill (DC) casting is hot tearing. These tears initiate during solidification of the alloy and may run through the entire ingot. To study the hot tearing mechanism, tensile tests were carried out in semisolid state and at low strain rates, and crack propagation was studied in situ by scanning electron microscopy (SEM). These experimentally induced cracks were compared with hot tears developed in an AA5182 ingot during a casting trial in an industrial research facility. Similarities in the microstructure of the tensile test specimens and the hot tears indicate that hot tearing can be simulated by performing tensile tests at semisolid temperatures. The experimental data were compared with existing hot tearing models and it was concluded that the latter are restricted to relatively high liquid fractions because they do not take into account the existence of solid bridges in the crack.

Characterization of the products attained from a thermal treatment of a mix of zinc-carbon and alkaline batteries.

Science.gov (United States)

Kuo, Yi-Ming; Lin, Chitsan; Wang, Jian-Wen; Huang, Kuo-Lin; Tsai, Cheng-Hsien; Wang, Chih-Ta

2016-01-01

This study applies a thermal separation process (TSP) to recover Fe, Mn, and Zn from hazardous spent zinc-carbon and alkaline batteries. In the TSP, the batteries were heated together with a reducing additive and the metals in batteries, according to their boiling points and densities, were found to move into three major output materials: slag, ingot (mainly Fe and Mn), and particulate (particularly Zn). The slag well encapsulated the heavy metals of interest and can be recycled for road pavement or building materials. The ingot had high levels of Fe (522,000 mg/kg) and Mn (253,000 mg/kg) and can serve as an additive for stainless steel-making processes. The particulate phase had a Zn level of 694,000 mg/kg which is high enough to be directly sold for refinement. Overall, the TSP effectively recovered valuable metals from the hazardous batteries.

Tuning up and fabrication of U3Si2 nuclear material

International Nuclear Information System (INIS)

Pasqualini, Enrique E.; Echenique, Patricia N.; Rossi, Gustavo S.; Canil, Eduardo E.; Esteban, Adolfo; Lopez, Marisol; Adelfang, Pablo

2000-01-01

This work describes the tuning up and fabrication of uranium-silicide powder for its utilization as nuclear fuel in material testing reactors taking in account NUREG-1313 recommendations, the experience of several suppliers and the one acquired in this work.Several alloy compositions were melted with natural uranium at temperatures of about 1800 degree C for adjusting composition and ingot homogeneity. Alumina, magnesia and zirconia-5% stabilized yttria crucibles were tested to evaluate the degree of contamination introduced by chemical attack of molten uranium and silicon. The fabrication procedure of 20% enriched uranium-silicide powder was established for building up the P-06 fuel element that actually is being irradiated at the RA-3 reactor facility. The selected procedures of fabrication and the critical analysis for the interpretation of several specifications are discussed. Results are shown of the obtained ingots and powder produced with the enriched uranium-silicide. (author)

Application of neutron transmutation doping method to initially p-type silicon material.

Science.gov (United States)

Kim, Myong-Seop; Kang, Ki-Doo; Park, Sang-Jun

2009-01-01

The neutron transmutation doping (NTD) method was applied to the initially p-type silicon in order to extend the NTD applications at HANARO. The relationship between the irradiation neutron fluence and the final resistivity of the initially p-type silicon material was investigated. The proportional constant between the neutron fluence and the resistivity was determined to be 2.3473x10(19)nOmegacm(-1). The deviation of the final resistivity from the target for almost all the irradiation results of the initially p-type silicon ingots was at a range from -5% to 2%. In addition, the burn-up effect of the boron impurities, the residual (32)P activity and the effect of the compensation characteristics for the initially p-type silicon were studied. Conclusively, the practical methodology to perform the neutron transmutation doping of the initially p-type silicon ingot was established.

Achievement report for fiscal 1981 on Sunshine Program-assisted project. Research and development of materials for coal liquefaction plant (Research on materials); 1981 nendo sekitan ekika plant zairyo no kenkyu kaihatsu (zairyo no kenkyu) seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1982-03-01

Research and development is started of materials for constituting a liquefaction reactor which is the primary apparatus in the coal liquefaction process. Tested in the basic research on the designing of alloys for the reactor are Cr-Mo-V-Ti based alloys prepared by adding V, Ti, and B to Cr-Mo based alloys presently in use as materials for pressure vessels. They are melted and 50kg test ingots of steel are prepared, and an alloy with a constitution of Low Si-3%Cr-1%Mo-0.25%V-0.02%Ti-0.002%B is selected. In the designing of alloys to serve as stainless steel overlay welding materials and in the development of basic welding technologies, studies are conducted in search for materials that exhibit excellent durability under the conditions of liquefaction reaction and for technologies in this connection. These are accomplished using a test device installed this fiscal year, which is capable of reproducing high-temperature high-pressure hydrogen atmosphere. As the result, basic technologies are acquired, which will enable the achievement of the goal. In the study of on-site production technologies using medium-size ingots as the materials, an 85-ton medium size steel ingot of a new chemical constitution of Low Si-3Cr-1Mo-1/4V-Ti-B is melted, and a shell which is 400mm in thickness and 2m in internal diameter is forged, and the shell is subjected to a property and performance qualification test. (NEDO)

Report on achievements in fiscal 1999 on research and development of immediately effective and innovative energy environment technology. Part 1. Development of immediately effective and high-efficiency solar cells, and development of technology to slice and manufacture thin-type large-area polycrystalline substrates; 1999 nendo sokkoteki kakushinteki energy kankyo gijutsu kenkyu kaihatsu seika hokokusho. Sokkogata kokoritsu taiyo denchi gijutsu kaihatsu (usugata daimenseki takessho kiban slice seizo gijutsu kaihatsu 1)

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

With an objective of decreasing silicon usage quantity for the purpose of reducing the solar cell production cost, development is being performed on an ingot cutting technology to cut a silicon ingot to Kerf loss of 150 {mu} m and thickness of 150 {mu} m, and in which the produced wafers can withstand the cell making. Investigations revealed that a wire saw is suitable as the cutting system, and the wire used must have a diameter of less than 120 {mu} m, and a strength of more than 3850 N/mm{sup 2}. A prototype wire was fabricated, whose diameter is 120 {mu} m, and in which the strength is distributed between 3870 and 4110 N/mm{sup 2}. It was found possible that a wire of 160 {mu} m can be used to slice an ingot having a cross section surface of 150 mm square and a length of 300 mm into a slice having a Kerf loss of 200 {mu} m and a thickness of 180 {mu} m. This wafer had the in-plane distribution of the substrate thickness at {+-} 12.5 {mu}, swell of 120 {mu} at maximum, and surface roughness of 5 {mu}. Making ten of these wafers into a cell resulted in a yield of 60%. Assignments are the clarification of the properties of the cutting wire, the preparation of a thin wire with homogeneous quality, and the establishment of a technology to cut Kerf loss of 150 {mu} and substrate thickness of 150 {mu}. (NEDO)

CW SRF systems with ingot niobium and their applications

International Nuclear Information System (INIS)

Myneni, Ganapati

2011-01-01

Continuous wave (CW) superconducting radio frequency (SRF) accelerator systems are needed not only for discovery science initiatives through out the world but they are also expected to find applications in a wide variety of programs including advanced reactor cycles using thorium as nuclear fuel, commercial and university compact linacs and FEL's. However these state of the art particle accelerator systems are very expensive to build and consume significant power in their operations. In the present world economic, energy sustainability and global warming concerns, we must improve the efficiency of the CW SRF accelerator systems considerably and in a cost effective manner. In this presentation I will review the current status of the CW SRF systems including the recent advances in improving the quality factor of the SRF cavities at very much reduced costs with simplified process procedures. (author)

Numerical optimization of die geometry in open die forging

DEFF Research Database (Denmark)

Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

2013-01-01

This paper deals with numerical optimization of open die forging of large metallic ingots made by casting implying risk of defects, e.g. central pores. Different material hardening properties and die geometries are combined in order to investigate, which geometry gives rise to maximum closure...

Photoluminescence of polycrystalline CuIn 0.5 Ga 0.5 Te 2 thin films grown by flash evaporation

KAUST Repository

Yandjah, L.; Bechiri, L.; Benabdeslem, M.; Benslim, N.; Amara, A.; Portier, X.; Bououdina, M.; Ziani, Ahmed

2018-01-01

Polycrystalline CuIn0.5Ga0.5Te2 films were deposited by flash evaporation from ingot prepared by reacting, in stoichiometric proportions, high purity Cu, In, Ga and Te elements in vacuum sealed quartz . The as-obtained films were characterized by X

Modelling of flow phenomena during DC casting

NARCIS (Netherlands)

Zuidema, J.

2005-01-01

Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an

The miscibility and oxidation study of the simulated metallic spent fuel for the development of an advanced spent fuel management process

Energy Technology Data Exchange (ETDEWEB)

Shin, Y. J.; You, G. S.; Ju, J. S.; Lee, E. P.; Seo, H. S.; Ahn, S. B. [Korea Atomic Energy Research Institute, Taejeon (Korea)

1999-03-01

The simulated metallic spent fuel ingots were fabricated and evaluated the oxidation rates and the activation energies under several temperature conditions to develop an advanced spent fuel management process. It was also checked the immiscibility of the some elements with metal uranium. 2 refs., 45 figs. (Author)

Influence of ring growth rate on damage development in hot ring rolling

NARCIS (Netherlands)

Wang, C.; Geijselaers, H. J.M.; Omerspahic, E.; Recina, V.; van den Boogaard, A. H.

2015-01-01

As an incremental forming process of bulk metal, ring rolling provides a cost effective process route to manufacture seamless rings. In the production of hot rolled rings, defects such as porosity can sometimes be found in high alloyed steel, manufactured from ingots having macro-segregation. For

Process Characterization of Electrical Discharge Machining of Highly Doped Silicon

Science.gov (United States)

2012-06-01

of mechanism is shown in Figure 2 showing the wire feed panel where the spool of 5 (DiBitonto, et...Uno High efficiency boring of monocrystalline silicon ingot by EDM RAM Si (P-type) conductivity 0.01 ohm-cm 1mm Cu pipe electrode, rotating at

[Nutrition and nutritional status in infants and children of early years of life in Russian Federation].

Science.gov (United States)

Tutel'ian, V A; Baturin, A K; Kon', I Ia; Safronova, A M; Keshabiants, E E; Starovoĭtov, M L; Gmoshinskaia, M V

2010-01-01

The study of the nutrition and the nutritional status children of the first year age and children earliest age were conducted on nationally representative surveys (2500 children, 2-24 months) the Institute of Nutrition, Russian Academy of Medical Sciences with the Institute of Sociology Russian of Academy of Sciences, Gerber Product Company and Nestle Company in 2006. The level the frequency of breast feeding had among children 1 m.--80%, 2-4 m.--70%, 4-6 m.--60%. The lowest body mass Z-scores were registered 0.5-5.0% among of children, the tendency of obesity increase in the age were registered from 1.6 to 13% of children. Calculations of chemical composition and energy value of actual nutrition have show according to the values requirements.

Functional Assessment of the Stomatognathic System, after the Treatment of Edentulous Patients, with Different Methods of Establishing the Centric Relation

Directory of Open Access Journals (Sweden)

Aleksandra Nitecka-Buchta

2018-01-01

Full Text Available The study compares subjective experiences of patients, wearing complete dentures. Two different methods of determining a centric relation were performed: the traditional method using wax occlusal rims and the Gerber method, based on gothic arch tracings. The success rate of establishing a centric relation in both methods was evaluated (rentgenodiagnostics. The influence of the method used to obtain the centric relation on patients’ stomatognathic system (condyle centralization, pain was also evaluated. Better results were achieved in gothic arch tracing method. Before every prosthetic treatment of edentulous patients, a functional analysis of the TMJ is necessary. The lack of centric relation, in a long term adaptation patients, does not lead to TMD symptoms. This trial is registered with NCT03343015.

Mathematical model of the crystallizing blank`s thermal state at the horizontal continuous casting machine

Directory of Open Access Journals (Sweden)

Kryukov Igor Yu.

2017-01-01

Full Text Available Present article is devoted to the development of the mathematical model, which describes thermal state and crystallization process of the rectangular cross-section blank while continious process of extraction from a horysontal continious casting machine (HCCM.The developed model took cue for the heat-transfer properties of non-iron metal teeming; its temperature on entry to the casting mold; cooling conditions of blank in the carbon molds in the presence of a copper water cooler. Besides, has been considered the asymmetry of heat interchange from blank`s head and drag at mold, coming out from fluid contraction and features of the horizontal casting mold. The developed mathematical model allows to determine alterations in crystallizing blank of the following factors with respect to time: temperature pattern of crystallizing blank under different technical working regimes of HCCM; boundaries of solid two-phase field and liquid two-phase filed; blank`s thickness variation under shrinkage of the ingot`s material

Morphological characteristic of the conventional and melt-spun Al-10Ni-5.6Cu (in wt.%) alloy

Energy Technology Data Exchange (ETDEWEB)

Karakoese, Ercan [Erciyes University, Institute of Science and Technology, Department of Physics, 38039 Kayseri (Turkey); Keskin, Mustafa, E-mail: keskin@erciyes.edu.tr [Erciyes University, Faculty of Arts and Sciences, Department of Physics, 38039 Kayseri (Turkey)

2009-12-15

The Al-10Ni-5.6Cu alloy was prepared by conventional casting and further processed melt-spinning technique. The resulting conventional cast and melt-spun ribbons were characterized using X-ray diffraction, optical microscopy, scanning electron microscopy together with energy dispersive spectroscopy, differential scanning calorimetry and microhardness techniques. The X-ray diffraction analysis indicated that ingot samples were {alpha}-Al, intermetallic Al{sub 3}Ni and Al{sub 2}Cu phases. The optical microscopy and scanning electron microscopy results show that the microstructures of rapidly solidified ribbons are clearly different from their ingot alloy. Al-10Ni-5.6Cu ribbons reveal a very fine cellular structure with intermetallic Al{sub 3}Ni particles. Moreover, at high solidification rates the melt-spun ribbons have a polygonal structure dispersed in a supersaturated aluminum matrix. The differential scanning calorimetry measurements revealed that exothermic reaction was between 290 deg. C and 440 deg. C which are more pronounced in the ternary Al-10Ni-5.6Cu alloy.

Morphological characteristic of the conventional and melt-spun Al-10Ni-5.6Cu (in wt.%) alloy

International Nuclear Information System (INIS)

Karakoese, Ercan; Keskin, Mustafa

2009-01-01

The Al-10Ni-5.6Cu alloy was prepared by conventional casting and further processed melt-spinning technique. The resulting conventional cast and melt-spun ribbons were characterized using X-ray diffraction, optical microscopy, scanning electron microscopy together with energy dispersive spectroscopy, differential scanning calorimetry and microhardness techniques. The X-ray diffraction analysis indicated that ingot samples were α-Al, intermetallic Al 3 Ni and Al 2 Cu phases. The optical microscopy and scanning electron microscopy results show that the microstructures of rapidly solidified ribbons are clearly different from their ingot alloy. Al-10Ni-5.6Cu ribbons reveal a very fine cellular structure with intermetallic Al 3 Ni particles. Moreover, at high solidification rates the melt-spun ribbons have a polygonal structure dispersed in a supersaturated aluminum matrix. The differential scanning calorimetry measurements revealed that exothermic reaction was between 290 deg. C and 440 deg. C which are more pronounced in the ternary Al-10Ni-5.6Cu alloy.

ATD and DSC Analysis of IN-713C and ZhS6U-VI Superalloys

Directory of Open Access Journals (Sweden)

Binczyk F.

2017-03-01

Full Text Available Paper presents the results of ATD and DSC analysis of two superalloys used in casting of aircraft engine parts. The main aim of the research was to obtain the solidification parameters, especially Tsol and Tliq, knowledge of which is important for proper selection of casting and heat treatment parameters. Assessment of the metallurgical quality (presence of impurities of the feed ingots is also a very important step in production of castings. It was found that some of the feed ingots delivered by the superalloy producers are contaminated by oxides located in shrinkage defects. The ATD analysis allows for quite precise interpretation of first stages of solidification at which solid phases with low values of latent heat of solidification are formed from the liquid. Using DSC analysis it is possible to measure precisely the heat values accompanying the phase changes during cooling and heating which, with knowledge of phase composition, permits to calculate the enthalpy of formation of specific phases like γ or γ′.

Development of all-beryllium riveted structures. [Frustrum; cylinders; cones

Energy Technology Data Exchange (ETDEWEB)

Floyd, D. R.; Leslie, W. W.; Miley, D. V.; Nokes, R. W.

1976-04-20

Results are presented of a development program aimed at making a full-scale, all-beryllium frustrum by riveted assembly methods. Included are descriptions of the sheet-metal fabrication practices and assembly plans. Results of extensive mechanical testing of both ingot- and powder-source beryllium products that are presented include tensile, notch-tensile, bearing, and shear tests. Although the full-size structure has not been built, examples are given of several conical and cylindrical structures that were made. The largest of these is a 20-in. diameter, 15-in. long cylinder that was roll-formed from one 0.050-in. thick ingot sheet and assembled with 60 countersunk rivets. Tensile testing of riveted flat coupons is also reported as is bulge testing of riveted cylindrical shells. A cost comparison of riveted deep-drawn and powder-source cylinders is made. Results show that when strength and dimensional tolerance requirements are not severe, a riveted assembly approach is warranted. 33 figures, 8 tables. (auth)

Large-Scale PV Module Manufacturing Using Ultra-Thin Polycrystalline Silicon Solar Cells: Annual Subcontract Report, 1 April 2002--30 September 2003 (Revised)

Energy Technology Data Exchange (ETDEWEB)

Wohlgemuth, J.; Shea, S. P.

2004-04-01

The goal of BP Solar's Crystalline PVMaT program is to improve the present polycrystalline silicon manufacturing facility to reduce cost, improve efficiency, and increase production capacity. Key components of the program are: increasing ingot size; improving ingot material quality; improving material handling; developing wire saws to slice 100 ..mu..m thick silicon wafers on 200 ..mu..m centers; developing equipment for demounting and subsequent handling of very thin silicon wafers; developing cell processes using 100 ..mu..m thick silicon wafers that produce encapsulated cells with efficiencies of at least 15.4% at an overall yield exceeding 95%; expanding existing in-line manufacturing data reporting systems to provide active process control; establishing a 50 MW (annual nominal capacity) green-field Mega plant factory model template based on this new thin polycrystalline silicon technology; and facilitating an increase in the silicon feedstock industry's production capacity for lower-cost solar-grade silicon feedstock.

Development of high purity large forgings for nuclear power plants

International Nuclear Information System (INIS)

Tanaka, Yasuhiko; Sato, Ikuo

2011-01-01

The recent increase in the size of energy plants has been supported by the development of manufacturing technology for high purity large forgings for the key components of the plant. To assure the reliability and performance of the large forgings, refining technology to make high purity steels, casting technology for gigantic ingots, forging technology to homogenize the material and consolidate porosity are essential, together with the required heat treatment and machining technologies. To meet these needs, the double degassing method to reduce impurities, multi-pouring methods to cast the gigantic ingots, vacuum carbon deoxidization, the warm forging process and related technologies have been developed and further improved. Furthermore, melting facilities including vacuum induction melting and electro slag re-melting furnaces have been installed. By using these technologies and equipment, large forgings have been manufactured and shipped to customers. These technologies have also been applied to the manufacture of austenitic steel vessel components of the fast breeder reactors and components for fusion experiments.

Improvement of impact toughness by modified hot working and heat treatment in 13%Cr martensitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Srivatsa, Kulkarni, E-mail: srivatsa.kulkarni@kcssl.com; Srinivas, Perla; Balachandran, G.; Balasubramanian, V.

2016-11-20

Improvement of the general mechanical properties and in particular sub-zero impact toughness in a 0.2%C-13%Cr martensitic stainless steel has been explored by varying the hot deformation and heat treatment conditions. The deformation conditions include hot rolling an ingot in one case and cogging the ingot to a semis followed by hot rolling in another case. The bars made from both routes were subjected to a single hardening heat treatment at 980 °C and 1040 °C oil quenched and a double hardening heat treatment at 1040 °C followed by 980 °C oil quenched. The hardened steels were subjected to a standard two stage tempering at 710 °C followed by 680 °C. The impact toughness was found to be doubled in the cogged and rolled steel in double hardened condition. Other processing conditions show varying impact toughness levels. The toughness observed was correlated to the grain size and the carbide distribution in the matrix and the fractography features.

Numerical analysis of fluid flow and heat transfer in molten zinc pot of continuous hot-dip galvanizing line

Energy Technology Data Exchange (ETDEWEB)

Kim, Y.H.

2000-07-01

A numerical model adopting a partially staggered grid system for the location of dependent variables has been developed to analyze the fluid flow and temperature distributions in a molten zinc pot of No. 2 CGL of POSCO K wangyang strip mills. A control volume based finite difference procedure was employed to solve the conservation equations transformed by using the boundary-fitted-coordinate (BFC) system. The calculation results have shown that a change in the steel strip velocity has little influence on the overall flow pattern developed in the pot. The overall temperature distribution was rather uniform as predicted. However, charging cold ingots directly into the pot produced a non-uniform distribution of temperature. The local temperature fluctuations will promote the formation of intermetallic dross particles. It has been proposed that the non-uniform distribution of temperature could be reduced by selecting an appropriate channel inductor position as well as by optimizing the zinc ingot loading position. (author)

Recovery and Purification of Tin from Tailings from the Penouta Sn–Ta–Nb Deposit

Directory of Open Access Journals (Sweden)

Félix Antonio López

2018-01-01

Full Text Available A concentrate obtained from mining tailings containing mainly cassiterite and columbotantalite was reduced for the production of tin metal. The compounds CaCO3, Na2CO3, K2CO3, and borax were used as fluxes in the pyrometallurgical reduction smelting process, and graphite was employed as the reducing agent. The greatest recovery of Sn (>95% was obtained when using CaCO3 as the flux; the purity of Sn was 96%. A slag equivalent to 25% of the mass of the initial concentrate was produced during the recovery of the Sn. This contained 45% Nb2O5 and Ta2O5, adding extra value to the mine tailings. The tin metal ingot was purified by electrorefining involving a tin and H2SO4 electrolyte solution and a 101.9 A/m2 current applied for 148 h. Under these conditions, 90 wt % of the Sn in the ingot was recovered at a purity of 99.97%.

POSEIDON project

International Nuclear Information System (INIS)

Benoit, P.

2007-01-01

Concerns about clean air and global warming among their customers led car manufacturers to develop hybrid cars. A few models already reached the market but the manufacturers anticipate that the production figure will hit the million mark at the horizon 2010. Hybrid cars make an extensive use of power electronics, which implies - relatively - large size semi-conductor components. The initial doping of those components is best made by neutron irradiation, which achieves a better doping uniformity than chemical processes. Silicon doping becomes therefore a growing market for a number of research reactors, in supplement to their medical isotopes productions. With the SIDONIE facility in operation since 1992, the doping of silicon is not a new activity at BR2. However, SIDONIE is limited to 5 inch diameter ingots whereas the trend is to 6 inch and 8 inch diameter. The purpose of POSEIDON is to allow the large scale irradiation of 6 inch and 8 inch diameter silicon ingots

Correlation between impurities, defects and cell performance in semicrystalline silicon

International Nuclear Information System (INIS)

Doolittle, W.A.; Rohatgi, A.

1990-01-01

This paper reports that an in-depth analysis of Solarex CDS semicrystalline silicon has been performed and correlations between the efficiency and impurities, and defects present in the material have been made. Comparisons were made between cell performance and variations in interstitial oxygen, substitutional carbon, grain size, etch pit density, and trap location as a function of position in the ingot. The oxygen concentration was found to decrease with increasing distance from the bottom of the ingot while the carbon concentration as well as average grain size was found to increase. The best cell performance was obtained on wafers with minimum oxygen and maximum carbon (top). No correlation was found between etch pit density and cell performance. DLTS and JVT measurements revealed that samples with higher oxygen content (bottom) gave lower cell performance due to a large number of distributed states, possibly due to extended defects like oxygen precipitates. Low oxygen samples (top) showed predominately discrete states, improved cell performance and a doping dependent average trap density

Fabrication of V-Cr-Ti-Y-Al-Si alloys by levitation melting

Energy Technology Data Exchange (ETDEWEB)

Chuto, Toshinori; Satou, Manabu; Abe, Katsunori [Department of Quantum Science and Energy Engineering, Tohoku University, Sendai, Miyagi (Japan); Nagasaka, Takuya; Muroga, Takeo [National Inst. for Fusion Science, Toki, Gifu (Japan); Shibayama, Tamaki [Center for Advanced Research of Energy Technology, Hokkaido University, Sapporo, Hokkaido (Japan); Tomiyama, Shigeki [Daido Bunseki Research Inc., Nagoya, Aichi (Japan); Sakata, Masafumi [Daido Steel Co. Ltd., Nagoya (Japan)

2000-09-01

Three allows of V-4Cr-4Ti type containing Si, Al and Y were fabricated by 2.5 kg scale levitation melting in this study. Workability and recrystallization behavior of the alloys were studied in order to establish the fabrication method of high-purity large ingot of V-Cr-Ti-Si-Al-Y type alloys, especially reducing interstitial impurity levels. Oxygen contents decreased with increasing yttrium contents and were kept below 180 mass ppm over wide region in the ingots. Nitrogen contents in the V-Cr-Ti-Y-Si-Al type alloys were only 100 mass ppm, which were as low as that in the starting materials. Only the V-4Cr-4Ti-0.1Y, Si, Al alloy could be cold-rolled at as-melted condition. Because large yttrium inclusions were observed in the alloys containing 0.5 mass%Y, it is necessary to optimize yttrium contents to avoid large inclusions and to obtain good workability. (author)

Fabrication of V-Cr-Ti-Y-Al-Si alloys by levitation melting

International Nuclear Information System (INIS)

Chuto, Toshinori; Satou, Manabu; Abe, Katsunori; Nagasaka, Takuya; Muroga, Takeo; Shibayama, Tamaki; Tomiyama, Shigeki; Sakata, Masafumi

2000-01-01

Three allows of V-4Cr-4Ti type containing Si, Al and Y were fabricated by 2.5 kg scale levitation melting in this study. Workability and recrystallization behavior of the alloys were studied in order to establish the fabrication method of high-purity large ingot of V-Cr-Ti-Si-Al-Y type alloys, especially reducing interstitial impurity levels. Oxygen contents decreased with increasing yttrium contents and were kept below 180 mass ppm over wide region in the ingots. Nitrogen contents in the V-Cr-Ti-Y-Si-Al type alloys were only 100 mass ppm, which were as low as that in the starting materials. Only the V-4Cr-4Ti-0.1Y, Si, Al alloy could be cold-rolled at as-melted condition. Because large yttrium inclusions were observed in the alloys containing 0.5 mass%Y, it is necessary to optimize yttrium contents to avoid large inclusions and to obtain good workability. (author)

Microscopy modifications in an aged Cu-Al-Ni-Mn alloy

International Nuclear Information System (INIS)

Gama, J.L.L.; Ferreira, R.A.S.

2010-01-01

An Cu-12Al-4Ni-3Mn shape memory alloy have been manufactured using an induction furnace of 24 KVA. After melting, chemical analyse was performed by X-ray fluorescence (XRF). The phase transformation of this alloy was studied in the different sequences produced during thermomechanic treatments. After homogenization, the ingot was solution treated at 850 deg C. At 750 deg C samples were submitted to a reduction by rolling to about 30% in thickness, followed by water quenching. In sequence, the ingot was cold-rolled at different thicknesses. In deformed state, sample of this alloy was submitted to the thermal analyse-DTA for identification of the phase transformation domains. For each identified domain, ageing was carried out, at different times, to evaluate the presence of the different phases. Samples were characterized ray-X diffraction. The results showed that the microstructural evolutions are of a complex nature. At 425 deg C temperature both recrystallization and precipitation of different phases were simultaneously observed. (author)

Solubility and diffusivity of hydrogen in enameling steel

Energy Technology Data Exchange (ETDEWEB)

De Gregorio, P.; Valentini, R.; Solina, A.; Gastaldo, F. (Centro Sviluppo Materiali, Rome (Italy) Pisa Univ. (Italy). Dip. di Ingegneria Chimica, Chimica Industriale e Scienza dei Materiali)

1991-06-01

In recent years, continuous casting has almost expelled conventional ingot casting from the steel-making process by its much higher productivity. However, enameling steel sheets doesn't give the steel sufficient resistance to fishscale, as that which is achieved by the inclusions in case of ingot capped steel. Fishscales are caused by hydrogen gas building up pressure at the interface between enamel and steel, resulting in the rupture of enamel. Object of this study, was not only to correlate fishscale susceptibility with metallurgical parameters, but to define the effect of reversible and irreversible traps on hydrogen solubility and diffusivity in enameling steel. Hydrogen permeation was studied, in low carbon enameling steel, with an electrochemical technique developed by Devanathan and co-workers. This method was used to calculate concentrations of irreversibly adsorbed hydrogen and evaluate hydrogen diffusion coefficients. The results on reversible traps correlated with micro-voids formations around the carbide precipitate, while the irreversible traps correlated with inclusions and precipitate content.

Thermal design of a pressure electroslag remelting furnace applied for 5; Diseno termico de un horno presurizado de refusion por electroescoria de 5 Kg

Energy Technology Data Exchange (ETDEWEB)

Cruz M, J P

1999-07-01

Actual work defines the thermal design methodology for pressure electroslag remelting furnaces (P ESR) of variable capacity, applied for 5 Kg. It begins with classification and description of secondary refining furnaces, after PESR process and the concept of thermal design are described. Next, in base of the steel weight to remelt (5 Kg); ingot, crucible and electrode dimensions are obtained. These elements will be inside of pressure vessel whose thickness are determined according to ASMECode (Section 8, Division 1, U G-27). It was developed a computer program, where the furnace capacity can be modified, so like other conditions, and display principal dimensions of the furnace. Current and voltage are obtained from the heat necessary to remelt the ingot and the heat transfer in the crucible, is analysed because of it is the most critical element. It was selected too the equipment to registry temperatures and pressure in base of thermocouple characteristics. (Author)

Laser process for extended silicon thin film solar cells

International Nuclear Information System (INIS)

Hessmann, M.T.; Kunz, T.; Burkert, I.; Gawehns, N.; Schaefer, L.; Frick, T.; Schmidt, M.; Meidel, B.; Auer, R.; Brabec, C.J.

2011-01-01

We present a large area thin film base substrate for the epitaxy of crystalline silicon. The concept of epitaxial growth of silicon on large area thin film substrates overcomes the area restrictions of an ingot based monocrystalline silicon process. Further it opens the possibility for a roll to roll process for crystalline silicon production. This concept suggests a technical pathway to overcome the limitations of silicon ingot production in terms of costs, throughput and completely prevents any sawing losses. The core idea behind these thin film substrates is a laser welding process of individual, thin silicon wafers. In this manuscript we investigate the properties of laser welded monocrystalline silicon foils (100) by micro-Raman mapping and spectroscopy. It is shown that the laser beam changes the crystalline structure of float zone grown silicon along the welding seam. This is illustrated by Raman mapping which visualizes compressive stress as well as tensile stress in a range of - 147.5 to 32.5 MPa along the welding area.

Development of all-beryllium riveted structures

International Nuclear Information System (INIS)

Floyd, D.R.; Leslie, W.W.; Miley, D.V.; Nokes, R.W.

1976-01-01

Results are presented of a development program aimed at making a full-scale, all-beryllium frustrum by riveted assembly methods. Included are descriptions of the sheet-metal fabrication practices and assembly plans. Results of extensive mechanical testing of both ingot- and powder-source beryllium products that are presented include tensile, notch-tensile, bearing, and shear tests. Although the full-size structure has not been built, examples are given of several conical and cylindrical structures that were made. The largest of these is a 20-in. diameter, 15-in. long cylinder that was roll-formed from one 0.050-in. thick ingot sheet and assembled with 60 countersunk rivets. Tensile testing of riveted flat coupons is also reported as is bulge testing of riveted cylindrical shells. A cost comparison of riveted deep-drawn and powder-source cylinders is made. Results show that when strength and dimensional tolerance requirements are not severe, a riveted assembly approach is warranted. 33 figures, 8 tables

Mechanical and microstructural behaviour of Y{sub 2}O{sub 3} ODS EUROFER 97

Energy Technology Data Exchange (ETDEWEB)

Castro, V. de [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain)]. E-mail: mvcastro@fis.uc3m.es; Leguey, T. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Munoz, A. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Monge, M.A. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Fernandez, P. [CIEMAT, Avda. Complutense 22, 28040 Madrid (Spain); Lancha, A.M. [CIEMAT, Avda. Complutense 22, 28040 Madrid (Spain); Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain)

2007-08-01

Two small ingots of the steel EUROFER 97, one containing 0.25 wt% Y{sub 2}O{sub 3} and the other Y{sub 2}O{sub 3} free, have been produced by consolidating mechanically milled powder by hot isostatic pressing at 1373 K for 2 h under 200 MPa. For comparison, a third ingot was consolidated under identical conditions but using un-milled EUROFER powder. Microhardness, tensile and Charpy tests, along with TEM observations, have been performed on these materials in the as-HIPed condition and after different heat treatments. The mechanical behaviour and the microstructural characteristics of these materials suggest that the origin of the reduced impact properties of the oxide dispersion strengthened EUROFER could be the premature formation of carbides during quenching following the HIP process. This would be enhanced by the high density of structural defects produced by milling, as these favour the fast diffusion and segregation of carbon.

Microscopy modifications in an aged Cu-Al-Ni-Mn alloy; Modificacoes microestruturais em uma liga Cu-Al-Ni-Mn submetida ao envelhecimento

Energy Technology Data Exchange (ETDEWEB)

Gama, J.L.L. [Instituto Federal de Alagoas (IFAL), Maceio, AL (Brazil); Ferreira, R.A.S., E-mail: jorgelauriano@gmail.co [Universidade Federal de Pernambuco (DEM/UFPE), Recife, PE (Brazil). Dept. de Engenharia Mecanica

2010-07-01

An Cu-12Al-4Ni-3Mn shape memory alloy have been manufactured using an induction furnace of 24 KVA. After melting, chemical analyse was performed by X-ray fluorescence (XRF). The phase transformation of this alloy was studied in the different sequences produced during thermomechanic treatments. After homogenization, the ingot was solution treated at 850 deg C. At 750 deg C samples were submitted to a reduction by rolling to about 30% in thickness, followed by water quenching. In sequence, the ingot was cold-rolled at different thicknesses. In deformed state, sample of this alloy was submitted to the thermal analyse-DTA for identification of the phase transformation domains. For each identified domain, ageing was carried out, at different times, to evaluate the presence of the different phases. Samples were characterized ray-X diffraction. The results showed that the microstructural evolutions are of a complex nature. At 425 deg C temperature both recrystallization and precipitation of different phases were simultaneously observed. (author)

Thermal design of a pressure electroslag remelting furnace applied for 5

International Nuclear Information System (INIS)

Cruz M, J.P.

1999-01-01

Actual work defines the thermal design methodology for pressure electroslag remelting furnaces (P ESR) of variable capacity, applied for 5 Kg. It begins with classification and description of secondary refining furnaces, after PESR process and the concept of thermal design are described. Next, in base of the steel weight to remelt (5 Kg); ingot, crucible and electrode dimensions are obtained. These elements will be inside of pressure vessel whose thickness are determined according to ASME Code (Section 8, Division 1, U G-27). It was developed a computer program, where the furnace capacity can be modified, so like other conditions, and display principal dimensions of the furnace. Current and voltage are obtained from the heat necessary to remelt the ingot and the heat transfer in the crucible, is analysed because of it is the most critical element. It was selected too the equipment to registry temperatures and pressure in base of thermocouple characteristics. (Author)

Influence of Ta Content in High Purity Niobium on Cavity Performance Preliminary Results*

CERN Document Server

Kneisel, P

2004-01-01

In a previous paper* a program designed to study the influence of the residual tantalum content on the superconducting properties of pure niobium metal for RF cavities was outlined. The main rationale for this program was based on a potential cost reduction for high purity niobium, if a less strict limit on the chemical specification for Ta content, which is not significantly affecting the RRR–value, could be tolerated for high performance cavities. Four ingots with different Ta contents have been melted and transformed into sheets. In each manufacturing step the quality of the material has been monitored by employing chemical analysis, neutron activation analysis, thermal conductivity measurements and evaluation of the mechanical properties. The niobium sheets have been scanned for defects by an eddy current device. From three of the four ingots—Ta contents 100, 600 and 1,200 wppm—two single cell cavities each of the CEBAF variety have been fabricated and a series of tests on each ...

Large-Scale PV Module Manufacturing Using Ultra-Thin Polycrystalline Silicon Solar Cells: Annual Subcontract Report, 1 October 2003--30 September 2004

Energy Technology Data Exchange (ETDEWEB)

Wohlgemuth, J.; Narayanan, M.

2005-03-01

The major objectives of this program are to continue the advancement of BP Solar polycrystalline silicon manufacturing technology. The program includes work in the following areas: Efforts in the casting area to increase ingot size, improve ingot material quality, and improve handling of silicon feedstock as it is loaded into the casting stations; developing wire saws to slice 100- m-thick silicon wafers on 290- m centers; developing equipment for demounting and subsequent handling of very thin silicon wafers; developing cell processes using 100- m-thick silicon wafers that produce encapsulated cells with efficiencies of at least 15.4% at an overall yield exceeding 95%; expanding existing in-line manufacturing data reporting systems to provide active process control; establishing a 50-MW (annual nominal capacity) green-field Mega-plant factory model template based on this new thin polycrystalline silicon technology; facilitating an increase in the silicon feedstock industry's production capacity for lower-cost solar-grade silicon feedstock.

Development of high purity large forgings for nuclear power plants

Science.gov (United States)

Tanaka, Yasuhiko; Sato, Ikuo

2011-10-01

The recent increase in the size of energy plants has been supported by the development of manufacturing technology for high purity large forgings for the key components of the plant. To assure the reliability and performance of the large forgings, refining technology to make high purity steels, casting technology for gigantic ingots, forging technology to homogenize the material and consolidate porosity are essential, together with the required heat treatment and machining technologies. To meet these needs, the double degassing method to reduce impurities, multi-pouring methods to cast the gigantic ingots, vacuum carbon deoxidization, the warm forging process and related technologies have been developed and further improved. Furthermore, melting facilities including vacuum induction melting and electro slag re-melting furnaces have been installed. By using these technologies and equipment, large forgings have been manufactured and shipped to customers. These technologies have also been applied to the manufacture of austenitic steel vessel components of the fast breeder reactors and components for fusion experiments.

Scrap uranium recycling via electron beam melting

International Nuclear Information System (INIS)

McKoon, R.

1993-11-01

A program is underway at the Lawrence Livermore National Laboratory (LLNL) to recycle scrap uranium metal. Currently, much of the material from forging and machining processes is considered radioactive waste and is disposed of by oxidation and encapsulation at significant cost. In the recycling process, uranium and uranium alloys in various forms will be processed by electron beam melting and continuously cast into ingots meeting applicable specifications for virgin material. Existing vacuum processing facilities at LLNL are in compliance with all current federal and state environmental, safety and health regulations for the electron beam melting and vaporization of uranium metal. One of these facilities has been retrofitted with an auxiliary electron beam gun system, water-cooled hearth, crucible and ingot puller to create an electron beam melt furnace. In this furnace, basic process R ampersand D on uranium recycling will be performed with the goal of eventual transfer of this technology to a production facility

Expectation versus Reality: The Impact of Utility on Emotional Outcomes after Returning Individualized Genetic Research Results in Pediatric Rare Disease Research, a Qualitative Interview Study.

Science.gov (United States)

Cacioppo, Cara N; Chandler, Ariel E; Towne, Meghan C; Beggs, Alan H; Holm, Ingrid A

2016-01-01

Much information on parental perspectives on the return of individual research results (IRR) in pediatric genomic research is based on hypothetical rather than actual IRR. Our aim was to understand how the expected utility to parents who received IRR on their child from a genetic research study compared to the actual utility of the IRR received. We conducted individual telephone interviews with parents who received IRR on their child through participation in the Manton Center for Orphan Disease Research Gene Discovery Core (GDC) at Boston Children's Hospital (BCH). Five themes emerged around the utility that parents expected and actually received from IRR: predictability, management, family planning, finding answers, and helping science and/or families. Parents expressing negative or mixed emotions after IRR return were those who did not receive the utility they expected from the IRR. Conversely, parents who expressed positive emotions were those who received as much or greater utility than expected. Discrepancies between expected and actual utility of IRR affect the experiences of parents and families enrolled in genetic research studies. An informed consent process that fosters realistic expectations between researchers and participants may help to minimize any negative impact on parents and families.

Phosphorylation site on yeast pyruvate dehydrogenase complex

International Nuclear Information System (INIS)

Uhlinger, D.J.

1986-01-01

The pyruvate dehydrogenase complex was purified to homogeneity from baker's yeast (Saccharomyces cerevisiae). Yeast cells were disrupted in a Manton-Gaulin laboratory homogenizer. The pyruvate dehydrogenase complex was purified by fractionation with polyethylene glycol, isoelectric precipitation, ultracentrifugation and chromatography on hydroxylapatite. Final purification of the yeast pyruvate dehydrogenase complex was achieved by cation-exchange high pressure liquid chromatography (HPLC). No endogenous pyruvate dehydrogenase kinase activity was detected during the purification. However, the yeast pyruvate dehydrogenase complex was phosphorylated and inactivated with purified pyruvate dehydrogenase kinase from bovine kidney. Tryptic digestion of the 32 P-labeled complex yielded a single phosphopeptide which was purified to homogeniety. The tryptic digest was subjected to chromatography on a C-18 reverse phase HPLC column with a linear gradient of acetonitrile. Radioactive fractions were pooled, concentrated, and subjected to anion-exchange HPLC. The column was developed with a linear gradient of ammonium acetate. Final purification of the phosphopeptide was achieved by chromatography on a C-18 reverse phase HPLC column developed with a linear gradient of acetonitrile. The amino acid sequence of the homogeneous peptide was determined by manual modified Edman degradation

/sup 14/CO/sub 2/-fixation by the endosymbiotic Platymonas convolutae within the turbellarian Convoluta roscoffensis

Energy Technology Data Exchange (ETDEWEB)

Kremer, B P [Koeln Univ. (F.R. Germany). Botanisches Inst.

1975-01-01

Photosynthetic assimilation of /sup 14/CO/sub 2/ by the symbiotic green alga Platymonas convolutae Parke et Manton in the marine flatworm Convoluta roscoffensis Graff has been investigated and compared with that in free-living P. subcordiformis and P. tetrathele. All Platymonas species investigated rapidly incorporate /sup 14/CO/sub 2/ into a complex variety of soluble and insoluble assimilates. The rate of dark fixation is considerably lower in P. convolutae. Typical /sup 14/C-assimilate patterns are rather uniform in all Platymonas species, but the time courses of /sup 14/C-labelling of several compounds are very different. The percentage of /sup 14/C-aspartate and /sup 14/C-malate is significantly higher in P. convolutae after short-term-photosynthesis, whereas /sup 14/C-labelled phosphate esters predominate in the free-living Platymonas species. A comparison of the kinetics of /sup 14/C-labelling and of the distribution of /sup 14/C-activity between soluble and insoluble fractions suggests that glucose and fructose, not mannitol, as well as several amimo acids (especially alanine) move from the algal partner to the tissue of the animal host. The significance of these findings is discussed.

KORELASI KOMPOSISI UNSUR TERHADAP SIFAT TERMAL SERBUK BAHAN BAKAR U-ZrHX

Directory of Open Access Journals (Sweden)

Masrukan Masrukan

2016-10-01

Full Text Available ABSTRAK KORELASI KOMPOSISI UNSUR TERHADAP SIFAT TERMAL SERBUK BAHAN BAKAR      U-ZrHx. Telah dilakukan analisis untuk menentukan korelasi komposisi terhadap sifat termal pada serbuk bahan bakar U-ZrHx. Serbuk U-ZrHx dibuat dari proses hidriding ingot U-Zr, dimana ingot U-Zr merupakan hasil peleburan logam U dan Zr. Dalam percobaan ini dibuat tiga variasi serbuk yaitu U-35ZrHx, U-45ZrHx, dan U-55ZrHx. Perlunya dilakukan penentuan kadar Zr terhadap sifat termal adalah untuk mengetahui pengaruh kadar Zr terhadap sifat transformasi panas dari bahan bakar tersebut. Mula –mula dilebur logam U dan Zr didalam tungku peleburan busur listrik hingga menghasilkan ingot U-Zr. Ingot U-Zr selanjutnya dibuat serbuk dengan teknik hidridring-milling hingga menghasilkan serbuk U-Zr. Serbuk U-Zr dianalisis komposisi dengan menggunakan teknik sepektroskopi serapan atom (SAA dan sepektroskopi UV-Vis. Hasil analisis komposisi menunjukkan bahwa pada analisis untuk menentukan kandungan U dan Zr hampir semua sampel uji yang dianalisis mempunyai perbedaan yang cukup besar antara kandungan U dan Zr yang ditentukan dengan hasil analisis U dan Zr terkecuali hasil analisis pada serbuk U-45Zr yang hanya berbeda 0,609 %. Dari hasil pengujian unsur pengotor diperoleh bahwa semua unsur pengotor yang ada masih memenuhi persyaratan untuk bahan. Pengujian kapasitas panas yang dilakukan pada rentang temperatur 35ºC hingga 437ºC memperlihatkan bahwa nilai kapasitas yang paling besar adalah serbuk U-35ZrHx dengan nilai kapasitas panas sebesar 0,13 J/g.oC. Sementara itu dari pengujian transisi perubahan fasa diperoleh bahwa pada U-45ZrHx mengalami dua tahapan reaksi disertai perubahan fasa. Dapat disimpulkan apabila dilihat dari kandungan U dan Zr  belum bisa digunakan untuk bahan bakar, sedangkan dari analisis kandungan unsur pengotor diperoleh bahwa semua unsur yang ada masih  memenuhi persyaratan untuk bahan bakar kecuali unsur Fe. Sementara itu hasil analisis sifat termal

Bulletin of Materials Science | Indian Academy of Sciences

Indian Academy of Sciences (India)

Many antimonide (Sb) crystals of 8 mm to 18 mm diameter were grown by optimized growth parameters. The forced convection and absence of conducting support to ampoule showed improvement in crystal quality of as grown ingots. Crystals showed preferred orientation and self-seeding. Results on interface shape and ...

Soviet Research in Production and Physical Metallurgy of Pure Metals

Science.gov (United States)

1964-01-10

6-- Copper Crucible . Near the first and the last parts of the ingot the grains are somewhat finer. The boundaries between them are difficult to...that were conducted on zone recrystallization of niobium by the arc method in a copper crucible showed that effective refinement of additions (carbon

Evidence for Indo-Roman trade from Bet Dwarka waters, west coast of India

Digital Repository Service at National Institute of Oceanography (India)

Gaur, A.S.; Sundaresh; Tripati, S.

India had a very active maritime trade contact with the Roman world between the 4th century BC and the 4th century AD. In this context recent finds of stone anchors, potsherds, lead anchors and a lead ingot from 5 to 8 m water-depth near Bet Dwarka...

Detection and removal of molten salts from molten aluminum alloys

Energy Technology Data Exchange (ETDEWEB)

K. Butcher; D. Smith; C. L. Lin; L. Aubrey

1999-08-02

Molten salts are one source of inclusions and defects in aluminum ingots and cast shapes. A selective adsorption media was used to remove these inclusions and a device for detection of molten salts was tested. This set of experiments is described and the results are presented and analyzed.

Electronic environments in Ni{sub 3}Pb{sub 2}S{sub 2} (shandite) and its initial oxidation in air

Energy Technology Data Exchange (ETDEWEB)

Skinner, William M.; Qian, Gujie [Ian Wark Research Institute, ARC Special Research Centre for Particle and Material Interfaces, University of South Australia, Mawson Lakes, SA 5095 (Australia); Buckley, Alan N., E-mail: a.buckley@unsw.edu.au [School of Chemistry, University of New South Wales, Sydney, NSW 2052 (Australia)

2013-10-15

Polycrystalline Ni{sub 3}Pb{sub 2}S{sub 2} (shandite) was synthesised as a non-porous ingot to enable representative surfaces prepared by fracture under UHV to be characterised by X-ray photoelectron spectroscopy (XPS) before and after exposure to air. For an unoxidised surface, the S 2p{sub 3/2} binding energy was found to be significantly lower than those reported previously for shandite itself and other sulfides having shandite structure, and consistent with the physical and chemical properties of the shandites. The core electron binding energies for the three constituent elements were in agreement with the formal oxidation state representation Ni{sup 0}{sub 3}Pb{sup II}{sub 2}S{sup −II}{sub 2}, analogous to that deduced previously for Ni{sub 3}Sn{sub 2}S{sub 2}. Shandite surfaces were found to oxidise rapidly when initially exposed to air under ambient conditions, and concomitant with the formation of the Ni–O and Pb–O species, to restructure to NiS- and PbS-like surface phases having S core electron binding energies no higher than those for shandite. - Graphical abstract: Shandite ingot fracture surface in sample holder. Display Omitted - Highlights: • Shandite synthesised as ingot so that fracture surfaces were representative of bulk. • Surfaces prepared by fracture in vacuum characterised by XPS. • S 2p{sub 3/2} binding energy in range expected and lower than reported previously. • Ni, Pb and S core electron binding energies consistent with Ni{sup 0}{sub 3}Pb{sup II}{sub 2}S{sup −II}{sub 2}.

Electrochemical Corrosion Testing of Neutron Absorber Materials

International Nuclear Information System (INIS)

Tedd Lister; Ron Mizia; Sandra Birk; Brent Matteson; Hongbo Tian

2006-01-01

The Yucca Mountain Project (YMP) has been directed by DOE-RW to develop a new repository waste package design based on the transport, aging, and disposal canister (TAD) system concept. A neutron poison material for fabrication of the internal spent nuclear fuel (SNF) baskets for these canisters needs to be identified. A material that has been used for criticality control in wet and dry storage of spent nuclear fuel is borated stainless steel. These stainless products are available as an ingot metallurgy plate product with a molybdenum addition and a powder metallurgy product that meets the requirements of ASTM A887, Grade A. A new Ni-Cr-Mo-Gd alloy has been developed by the Idaho National Laboratory (INL) with its research partners (Sandia National Laboratory and Lehigh University) with DOE-EM funding provided by the National Spent Nuclear Fuel Program (NSNFP). This neutron absorbing alloy will be used to fabricate the SNF baskets in the DOE standardized canister. The INL has designed the DOE Standardized Spent Nuclear Fuel Canister for the handling, interim storage, transportation, and disposal in the national repository of DOE owned spent nuclear fuel (SNF). A corrosion testing program is required to compare these materials in environmental conditions representative of a breached waste canister. This report will summarize the results of crevice corrosion tests for three alloys in solutions representative of ionic compositions inside the waste package should a breech occur. The three alloys in these tests are Neutronit A978 (ingot metallurgy, hot rolled), Neutrosorb 304B4 Grade A (powder metallurgy, hot rolled), and Ni-Cr-Mo-Gd alloy (ingot metallurgy, hot rolled)

High-temperature distillation and consolidation of U–Zr cathode product from molten salt electrorefining of simulated metallic fuel

International Nuclear Information System (INIS)

Iizuka, Masatoshi; Akagi, Masaaki; Koyama, Tadafumi

2014-01-01

High-temperature distillation experiments were performed using U–Zr cathode products of various compositions to obtain knowledge on suitable operation conditions and equipment design such as the container material. The LiCl–KCl–UCl 3 electrolyte adhering to the U–Zr cathode products was almost completely vaporized at 1273–1573 K, under pressure of 10–300 Pa. Massive ingots were obtained from the remaining cathode products by heating them at 1573–1673 K. Three different phases were identified in a distillation product of a higher Zr content. A U-rich bulk (3.9 wt% Zr) and a deposit of a relatively low Zr content (17.2 wt% Zr) were considered to be formed during the cooling process of the distillation product. Another Zr-rich deposit (64.7 wt% Zr), which might cause the inhomogeneity of product ingots, was expected to result from Zr-rich spots that originally existed in the cathode product. The Cl content in the cathode product was decreased by distillation to less than 1/200 of that after electrorefining, while it was markedly larger at a higher Zr concentration. To limit the amount of Zr-rich deposit and the Cl content, the amount of Zr in the distillation product should be controlled to a sufficiently low level by optimization of the operating procedures and conditions in the electrorefining and distillation steps. The zirconia coating material developed in this study showed superior performance in inhibiting reaction between the melted U–Zr alloy melt and the graphite crucible and also in the easy release of the U–Zr ingot from the crucible

Development of advanced spent fuel management process. The fabrication and oxidation behavior of simulated metallized spent fuel

Energy Technology Data Exchange (ETDEWEB)

Ro, Seung Gy; Shin, Y.J.; You, G.S.; Joo, J.S.; Min, D.K.; Chun, Y.B.; Lee, E.P.; Seo, H.S.; Ahn, S.B

1999-03-01

The simulated metallized spent fuel ingots were fabricated and evaluated the oxidation rates and the activation energies under several temperature conditions to develop an advanced spent fuel management process. It was also checked the alloying characteristics of the some elements with metal uranium. (Author). 3 refs., 1 tab., 36 figs.

40 CFR 63.7700 - What work practice standards must I meet?

Science.gov (United States)

2010-07-01

... storage area, bin or pile, you must either comply with the certification requirements in paragraph (b) of... according to a written certification that the foundry purchases and uses only metal ingots, pig iron... organic liquids. For the purpose of this paragraph (b), “free organic liquids” is defined as material that...

Electro-spark machining of cadmium antimonide

International Nuclear Information System (INIS)

Ivanovskij, V.N.; Stepakhina, K.A.

1975-01-01

Experimental data on electrical erosion of the semiconductor material (cadmium antimonide) alloyed with tellurium are given. The potentialisies and expediency of using the electric-spark method of cutting cadmium antimonide ingots with the resistivity of 1 ohm is discussed. Cutting has been carried out in distilled water and in the air

Connection between hot tearing and cold cracking in DC-casting of AA7050 : Experiments and computer simulations

NARCIS (Netherlands)

Sosro Subroto, T.A.

2014-01-01

Direct-chill (DC) casting is one of the most common methods to produce ingots of high-strength aluminum alloys such as an AA7050. Despite of its superior mechanical properties, this alloy is prone to both hot tearing (HT) and cold cracking (CC) during DC casting. HT form above the solidus while CC

Application of two turbulence models for computation of cavitating flows in a centrifugal pump

International Nuclear Information System (INIS)

He, M; Guo, Q; Zhou, L J; Wang, X; Wang, Z W

2013-01-01

To seek a better numerical method to simulate the cavitating flow field in a centrifugal pump, the applications between RNG k- ε and LES turbulence model were compared by using the Zwart-Gerber-Belamri cavitation model. It was found that both the models give almost the same results with respect to pump performance and cavitation evolutions including growth, local contraction, stability and separation in the impeller passage. But the LES model can not only capture the pump suction recirculation and the low frequency fluctuation caused by it, but also combine the changes of the shaft frequency amplitude acting on the impeller with the cavitation unstable characteristics. Thus the LES model has more advantages than RNG k- ε model in calculating the unsteady cavitating flow in a centrifugal pump

A route for recycling Nd from Nd-Fe-B magnets using Cu melts

Energy Technology Data Exchange (ETDEWEB)

Moore, Martina; Gebert, Annett, E-mail: a.gebert@ifw-dresden.de; Stoica, Mihai; Uhlemann, Margitta; Löser, Wolfgang

2015-10-25

Phase evolutions in Nd-Fe-B magnet/Cu systems have been explored with regard to Nd recycling. It was demonstrated that large scale phase separation into a ferromagnetic Fe(B)-rich ingot core with α-Fe main phase and a non-magnetic (Cu,Nd)-rich ingot rim takes place upon arc melting with Cu fractions ≥ 21.5 wt.-%. The re-solidification of the Nd{sub 2}Fe{sub 14}B magnet main phase is suppressed. The rim consists of the Cu{sub 2}Nd main phase and CuNd/Cu{sub 4}Nd minority phases in which Al traces from the magnetic material are gathered. Induction melting of such Nd-Fe-B/Cu mixtures can support the separation of these phase regions with very sharp boundaries. Main features of liquid phase separation and microstructure evolution have been interpreted on the basis of Nd-Fe-Cu phase diagram data. The key advantage with respect to Nd recycling from Nd-Fe-B permanent magnet scrap is the substantial accumulation of Nd in the (Cu,Nd)-rich region of the phase separated solidified specimen, which can be easily detached from the Fe-rich part by mechanical-magnetic treatments. Such portions contained up to ∼44 wt.-% Nd (25 at.-%) in first lab-scale experiments. Nd recovery from the (Cu,Nd)-rich fractions is possible by exploiting the large chemical property differences between the reactive rare earths elements and Cu. - Highlights: • phase evolution analysis in Nd-Fe-B magnet/Cu systems with regard to Nd recycling. • Cu ≥ 21 wt.-%, large scale phase separation- Fe(B)-rich ingot core, (Cu,Nd)-rich rim. • high Nd content (∼44 wt.-%) of (Cu,Nd)-rich region, mechanical-magnetic treatments.

Processing method for high resolution monochromator

International Nuclear Information System (INIS)

Kiriyama, Koji; Mitsui, Takaya

2006-12-01

A processing method for high resolution monochromator (HRM) has been developed at Japanese Atomic Energy Agency/Quantum Beam Science Directorate/Synchrotron Radiation Research unit at SPring-8. For manufacturing a HRM, a sophisticated slicing machine and X-ray diffractometer have been installed for shaping a crystal ingot and orienting precisely the surface of a crystal ingot, respectively. The specification of the slicing machine is following; Maximum size of a diamond blade is φ 350mm in diameter, φ 38.1mm in the spindle diameter, and 2mm in thickness. A large crystal such as an ingot with 100mm in diameter, 200mm in length can be cut. Thin crystal samples such as a wafer can be also cut using by another sample holder. Working distance of a main shaft with the direction perpendicular to working table in the machine is 350mm at maximum. Smallest resolution of the main shaft with directions of front-and-back and top-and-bottom are 0.001mm read by a digital encoder. 2mm/min can set for cutting samples in the forward direction. For orienting crystal faces relative to the blade direction adjustment, a one-circle goniometer and 2-circle segment are equipped on the working table in the machine. A rotation and a tilt of the stage can be done by manual operation. Digital encoder in a turn stage is furnished and has angle resolution of less than 0.01 degrees. In addition, a hand drill as a supporting device for detailed processing of crystal is prepared. Then, an ideal crystal face can be cut from crystal samples within an accuracy of about 0.01 degrees. By installation of these devices, a high energy resolution monochromator crystal for inelastic x-ray scattering and a beam collimator are got in hand and are expected to be used for nanotechnology studies. (author)

Towards solar grade silicon: Challenges and benefits for low cost photovoltaics

Energy Technology Data Exchange (ETDEWEB)

Pizzini, Sergio [Ned Silicon Spa, Via Th. Edison 6, 60027 Osimo (Ancona) (Italy)

2010-09-15

It is well known that silicon in its various structural configurations (single crystal, multicrystalline, amorphous, micro-nanocrystalline) supplies almost 90% of the substrates used in the photovoltaic industry. It is also known, since years, that the photovoltaic (PV) industry shows a marked growth trend, which demanded and demands a continuous, huge increase of the bulk silicon supply in the order of 30%/yr. In order to fulfill their today- and future needs, many companies worldwide took the decision to start the installation of many thousand tons/year plants, most of them using the Siemens process, some of them using the MG route, to produce the so called solar grade (SG) silicon. The advantages of the Siemens process are well known, as it provides ultrapure silicon, directly usable for growing either single crystalline Czochralski ingots or multicrystalline ingots using the directional solidification (DS) technique. The disadvantages are its high energetic cost (a minimum of 120 kWH/kg) and the possible losses of chlorinated gases in the atmosphere, with possible severe environmental problems. The advantages of the MG route are still potential, as there is no commercially available production of solar silicon as yet, and rely on its reduced energetic costs (a maximum of 25-30 kWh/kg) for a feedstock directly usable for growing multicrystalline ingots using the DS technique. The drawbacks of silicon of MG origin are its larger concentration of metallic impurities, as compared with the Siemens one, the higher B and P content, and the potentially high carbon content. The aim of this paper is to deal with some of the problems encountered so far with the silicon of MG origin with respect to the metallic and non-metallic impurities content, as well as to propose technologically feasible solar grade feedstock specifications. (author)

GHG emissions from primary aluminum production in China: Regional disparity and policy implications

International Nuclear Information System (INIS)

Hao, Han; Geng, Yong; Hang, Wen

2016-01-01

Highlights: • GHG emissions from primary aluminum production in China were accounted. • The impact of regional disparity of power generation was considered for this study. • GHG emissions factor of China’s primary aluminum production was 16.5 t CO_2e/t Al ingot in 2013. • Total GHG emissions from China’s primary aluminum production were 421 mt CO_2e in 2013. - Abstract: China is the world-leading primary aluminum production country, which contributed to over half of global production in 2014. Primary aluminum production is power-intensive, for which power generation has substantial impact on overall Greenhouse Gas (GHG) emissions. In this study, we explore the impact of regional disparity of China’s power generation system on GHG emissions for the sector of primary aluminum production. Our analysis reveals that the national GHG emissions factor (GEF) of China’s primary aluminum production was 16.5 t CO_2e/t Al ingot in 2013, with province-level GEFs ranging from 8.2 to 21.7 t CO_2e/t Al ingot. There is a high coincidence of provinces with high aluminum productions and high GEFs. Total GHG emissions from China’s primary aluminum production were 421 mt CO_2e in 2013, approximately accounting for 4% of China’s total GHG emissions. Under the 2020 scenario, GEF shows a 13.2% reduction compared to the 2013 level, but total GHG emissions will increase to 551 mt CO_2e. Based on our analysis, we recommend that the government should further promote energy efficiency improvement, facilitate aluminum industry redistribution with low-carbon consideration, promote secondary aluminum production, and improve aluminum industry data reporting and disclosure.

Cellular dislocations patterns in monolike silicon: Influence of stress, time under stress and impurity doping

Science.gov (United States)

Oliveira, V. A.; Rocha, M.; Lantreibecq, A.; Tsoutsouva, M. G.; Tran-Thi, T. N.; Baruchel, J.; Camel, D.

2018-05-01

Besides the well-known local sub-grain boundaries (SGBs) defects, monolike Si ingots grown by Directional Solidification present distributed background cellular dislocation structures. In the present work, the influence of stress level, time under stress, and doping by O and Ge, on the formation of dislocation cells in monolike silicon, is analysed. This is achieved by performing a comparative study of the dislocation structures respectively obtained during crystallisation of pilot scale monolike ingots on Czochralski (CZ) and monolike seeds, during annealing of Float Zone (FZ), CZ, and 1 × 1020 at/cm3 Ge-doped CZ (GCZ) samples, and during 4-point bending of FZ and GCZ samples at 1300 °C under resolved stresses of 0.3, 0.7 and 1.9 MPa during 1-20 h. Synchrotron X-ray White-beam Topography and Rocking Curve Imaging (RCI) are applied to visualize the dislocation arrangements and to quantify the spatial distribution of the associated lattice distortions. Annealed samples and samples bent under 0.3 MPa present dislocation structures corresponding to transient creep stages where dislocations generated from surface defects are propagating and multiplying in the bulk. The addition of the hardening element Ge is found to block the propagation of dislocations from these surface sources during the annealing test, and to retard dislocation multiplication during bending under 0.3 MPa. On the opposite, cellular structures corresponding to the final stationary creep stage are obtained both in the non-molten seeds and grown part of monolike ingots and in samples bent under 0.7 and 1.9 MPa. A comparative discussion is made of the dynamics of formation of these final dislocation structures during deformation at high temperature and monolike growth.

Chemical and microstructural characterization of recycled zircaloy

International Nuclear Information System (INIS)

Martinez, Luis G.; Pereira, Luiz A.T.; Rossi, Jesualdo L.; Takiishi, Hidetoshi; Sato, Ivone M.; Scapin, Marcos A.; Orlando, Marcos T.D.

2011-01-01

PWR reactors employ as nuclear fuel UO 2 pellets with Zircaloy clad. Brazil is autonomous in the nuclear fuel cycle, from uranium mining to enrichment and nuclear fuel manufacture. However, the industrial production of nuclear zirconium alloys does not meet the demand, leading to importation of Zircaloy for fuel manufacturing. In the fabrication of fuel elements parts, machining chips of alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is strategic in economical and environmental aspects. In this work are described two methods that are being developed to recycle Zircaloy chips. The first method the Zircaloy machining chips are melted using an electric arc furnace to obtain small laboratory ingots. The second method uses powder metallurgy technique. By this later method, the Zircaloy chips are submitted to a hydriding process and the resulting material is milled in a high-energy ball mill. The powder is cold isostatically pressed and vacuum sintered. The elemental composition of the materials obtained using both methods is being determined using X-ray fluorescence techniques and compared to the specifications of nuclear grade Zircaloy and to the composition of the starting chips. The phase composition of the laboratory ingots was determined using X-ray diffraction. The ingots were vacuum annealed and the microstructures resulting from both processing methods before and after heat treatments were characterized using optical and scanning electron microscopy. The hardness of the materials was evaluated. A methodology of chemical analysis using X-ray fluorescence spectrometry, for composition certification, was established and tested. The results showed that recycled Zircaloy presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding cap-ends, using near net shape sintering. (author)

Effect of cerium and thermomechanical processing on microstructure

Indian Academy of Sciences (India)

The effect of cerium content and thermomechanical processing on structure and properties of Fe–10.5 wt.%Al–0.8 wt%C alloy has been investigated. Alloys were prepared by a combination of air induction melting with flux cover (AIMFC) and electroslag remelting (ESR). The ESR ingots were hot-forged and hotrolled at ...

Influence of Homogenization on Microstructural Response and Mechanical Property of Al-Cu-Mn Alloy.

Science.gov (United States)

Wang, Jian; Lu, Yalin; Zhou, Dongshuai; Sun, Lingyan; Li, Renxing; Xu, Wenting

2018-05-29

The evolution of the microstructures and properties of large direct chill (DC)-cast Al-Cu-Mn alloy ingots during homogenization was investigated. The results revealed that the Al-Cu-Mn alloy ingots had severe microsegregation and the main secondary phase was Al₂Cu, with minimal Al₇Cu₂Fe phase. Numerous primary eutectic phases existed in the grain boundary and the main elements were segregated at the interfaces along the interdendritic region. The grain boundaries became discontinuous, residual phases were effectively dissolved into the matrix, and the segregation degree of all elements was reduced dramatically during homogenization. In addition, the homogenized alloys exhibited improved microstructures with finer grain size, higher number density of dislocation networks, higher density of uniformly distributed θ' or θ phase (Al₂Cu), and higher volume fraction of high-angle grain boundaries compared to the nonhomogenized samples. After the optimal homogenization scheme treated at 535 °C for 10 h, the tensile strength and elongation% were about 24 MPa, 20.5 MPa, and 1.3% higher than those of the specimen without homogenization treatment.

Manufacturing method of hydrogen storage alloy powder for battery; Denchiyo suiso kyuzo gokin funmatsu no seizo hoho

Energy Technology Data Exchange (ETDEWEB)

Furukawa, J.

1997-04-04

To produce hydrogen storage alloy powder for battery, ingot of a hydrogen storage alloy is crushed to coarse grains of a suitable size with a crusher and then, finely pulverized to a certain particle size with a ball mill or some other tools. In this pulverization process, the surface of the pulverized alloy powder is oxidized and the surface activity is partially lost to cause a problem of a decrease of the characteristics of the produced hydrogen storage alloy electrode. In this invention, ingot of hydrogen storage alloy is crushed to coarse alloy grains in a non-oxidizing atmosphere followed by mechanical pulverization in a state contact with a solution of sulfites, hypophosphites, hydrogen phosphates or dihydrogen phosphates. This treatment method prevents surface oxidation of the alloy powder during the pulverization process. As a result, the initial activity of the battery is improved and an increase of the internal pressure of the battery on overcharge is suppressed. The use of an aqueous alkaline solution containing cobalt instead of the above-mentioned solution gives a similar effect. 2 tabs.

Large-Scale PV Module Manufacturing Using Ultra-Thin Polycrystalline Silicon Solar Cells: Final Subcontract Report, 1 April 2002--28 February 2006

Energy Technology Data Exchange (ETDEWEB)

Wohlgemuth, J.; Narayanan, M.

2006-07-01

The major objectives of this program were to continue advances of BP Solar polycrystalline silicon manufacturing technology. The Program included work in the following areas. (1) Efforts in the casting area to increase ingot size, improve ingot material quality, and improve handling of silicon feedstock as it is loaded into the casting stations. (2) Developing wire saws to slice 100-..mu..m-thick silicon wafers on 290-..mu..m-centers. (3) Developing equipment for demounting and subsequent handling of very thin silicon wafers. (4) Developing cell processes using 100-..mu..m-thick silicon wafers that produce encapsulated cells with efficiencies of at least 15.4% at an overall yield exceeding 95%. (5) Expanding existing in-line manufacturing data reporting systems to provide active process control. (6) Establishing a 50-MW (annual nominal capacity) green-field Mega-plant factory model template based on this new thin polycrystalline silicon technology. (7) Facilitating an increase in the silicon feedstock industry's production capacity for lower-cost solar-grade silicon feedstock..

Aerosol-assisted extraction of silicon nanoparticles from wafer slicing waste for lithium ion batteries.

Science.gov (United States)

Jang, Hee Dong; Kim, Hyekyoung; Chang, Hankwon; Kim, Jiwoong; Roh, Kee Min; Choi, Ji-Hyuk; Cho, Bong-Gyoo; Park, Eunjun; Kim, Hansu; Luo, Jiayan; Huang, Jiaxing

2015-03-30

A large amount of silicon debris particles are generated during the slicing of silicon ingots into thin wafers for the fabrication of integrated-circuit chips and solar cells. This results in a significant loss of valuable materials at about 40% of the mass of ingots. In addition, a hazardous silicon sludge waste is produced containing largely debris of silicon, and silicon carbide, which is a common cutting material on the slicing saw. Efforts in material recovery from the sludge and recycling have been largely directed towards converting silicon or silicon carbide into other chemicals. Here, we report an aerosol-assisted method to extract silicon nanoparticles from such sludge wastes and their use in lithium ion battery applications. Using an ultrasonic spray-drying method, silicon nanoparticles can be directly recovered from the mixture with high efficiency and high purity for making lithium ion battery anode. The work here demonstrated a relatively low cost approach to turn wafer slicing wastes into much higher value-added materials for energy applications, which also helps to increase the sustainability of semiconductor material and device manufacturing.

Silicate enamel for alloyed steel

International Nuclear Information System (INIS)

Ket'ko, K.K.

1976-01-01

The use of silicate enamels in the metallurgical industry is discussed. Presented are the composition and the physico-chemical properties of the silicate enamel developed at the factory 'Krasnyj Oktyabr'. This enamel can be used in the working conditions both in the liquid and the solid state. In so doing the enamel is melted at 1250 to 1300 deg C, granulated and then reduced to a fraction of 0.3 to 0.5 mm. The greatest homogeneity is afforded by a granulated enamel. The trials have shown that the conversion of the test ingots melted under a layer of enamel leads to the smaller number of the ingots rejected for surface defect reasons and the lower metal consumption for slab cleaning. The cost of the silicate enamel is somewhat higher than that of synthetic slags but its application to the melting of stainless steels is still economically beneficial and technologically reasonable. Preliminary calculations only for steel EhI4IEh have revealed that the use of this enamel saves annually over 360000 roubles [ru

The POSEIDON Project

International Nuclear Information System (INIS)

Benoit, Ph.

2009-01-01

Concerns about clean air and global warming led car manufacturers to develop hybrid cars. A few models already reached the market but the manufacturers anticipate that the production figure will hit the million mark at the horizon 2010. Hybrid cars make an extensive use of power electronics, which implies - relatively - large size semi-conductor components. The initial doping of those components is best made by neutron irradiation, which achieves a better doping uniformity than chemical processes. Silicon doping becomes therefore a growing market for a number of research reactors, in supplement to their medical isotopes productions. With the SIDONIE facility in operation since 1992, the doping of silicon is not a new activity in the BR2 reactor. However, SIDONIE is limited to 5 inch diameter ingots whereas the trend is to 6 inch and 8 inch diameter or even 12 inch. The purpose of POSEIDON (POol Side Equipment for Irradiation and DOping of silicon by Neutrons) is to allow the large scale irradiation of 6 inch and 8 inch diameter silicon ingots

Structural defect generation in indium antimonide single crystals during electro-erosion cutting

International Nuclear Information System (INIS)

Kravetskij, M.Yu.; Matsas, E.P.; Skorokhod, M.Ya.; Fomin, A.V.; Khromyak, K.Ya.

1990-01-01

Using X-ray topography structural defects generating during electro-erosion cutting of InSb single crystals are studied. It is shown that dislocations, are introduced into so cut dislocation-free ingot plates, nucleation centers being located on their surfaces. It is detected that foreign phase inclusions in InSb are efficient sources of dislocations during cutting

Preparation, heat treatment, and mechanical properties of the uranium-5 weight percent chromium eutectic alloy

International Nuclear Information System (INIS)

Townsend, A.B.

1980-10-01

The eutectic alloy of uranium-5 wt % chromium (U-5Cr) was prepared from high-purity materials and cast into 1-in.-thick ingots. This material was given several simple heat treatments, the mechanical properties of these heat-treated samples were determined; and the microstructure was examined. Some data on the melting point and transformation temperatures were obtained

METHODS OF RECEIVING OF FINE-GRAINED STRUCTURE OF CASTINGS AT CRYSTALLIZATION

Directory of Open Access Journals (Sweden)

N. K. Tolochko

2012-01-01

Full Text Available The article deals with methods for fine-grained structure of ingots during crystallization depending on the used foundry technologies. It is shown that by using modern scientific and technological advances may improve the traditional and the development of new casting processes, providing production of cast parts with over fine-grained structure and enhanced properties.

Universality and scaling in SU(2) lattice gauge theory

International Nuclear Information System (INIS)

Michael, C.; Teper, M.; Oxford Univ.

1988-01-01

We calculate the lowest glueball masses and the string tension for both Manton's action and for Symanzik's tree-level improved action. We do so on large lattices and for small lattice spacings using techniques recently employed in an extensive investigation of the Wilson plaquette action. Comparing all these results we find that the ratios of the lightest masses are universal to a high degree of accuracy. In particular, we confirm that on large volumes the tensor glueball is heavier than the scalar glueball: m[2 + ] ≅ 1.5 m[0 + ]. We repeat these calculations for larger lattice spacings and find that the string tension follows 2-loop perturbation theory more closely in the case of these alternative actions than in the case of the standard plaquette action. Our attempt to repeat the analysis with Wilson's block-spin improved action foundered on the strong breakdown of positivity apparent in the calculated correlation functions. In all the cases which we were able to study the observed violations of scaling are in the same direction. This suggests that the causes of the scaling violations observed with Wilson's plaquette action are 'semi-universal'. It also weakens the implication of the observed universality for the question of how close we are to the continuum limit. (orig.)

Surplus analysis of Sparre Andersen insurance risk processes

CERN Document Server

Willmot, Gordon E

2017-01-01

This carefully written monograph covers the Sparre Andersen process in an actuarial context using the renewal process as the model for claim counts. A unified reference on Sparre Andersen (renewal risk) processes is included, often missing from existing literature. The authors explore recent results and analyse various risk theoretic quantities associated with the event of ruin, including the time of ruin and the deficit of ruin. Particular attention is given to the explicit identification of defective renewal equation components, which are needed to analyse various risk theoretic quantities and are also relevant in other subject areas of applied probability such as dams and storage processes, as well as queuing theory. Aimed at researchers interested in risk/ruin theory and related areas, this work will also appeal to graduate students in classical and modern risk theory and Gerber-Shiu analysis.

Improving composition of protective coatings for steel casting

International Nuclear Information System (INIS)

Kuz'kina, N.N.; Pegov, V.G.; Bogatenkov, V.F.; Shub, L.G.; Raspopova, N.A.

1983-01-01

A radically new fuel-free slag-forming mixture used as protective coating for steel casting is introduced. The lack of combustible powders precludes explosion and fire Lazard in mixture preparation. Usage of the new mixture in stainless steel casting of Kh18N10T type permitted to improve the ingot surface quality and reduce spoilage from 1.16 to 0.66%

Technology of niobium and molybdenum refining by electron beam

International Nuclear Information System (INIS)

Conti, R.A.; Pinatti, D.G.; Sandim, H.R.Z.

1988-01-01

The uses of metals and alloys in superconductors (Nb46%Ti), aerospatial industry (Ti6Al4V), electroeletronic industry (Nb, Mo, W) and in surgical implants (Ti, Nb) are increasing nowadays. A refining process of niobium and molybdenum by electron beam technique, since the oxides reduction till the obtention of a high purity ingot is presented. (C.G.C.) [pt

Reduction of oxygen concentration by heater design during Czochralski Si growth

Science.gov (United States)

Zhou, Bing; Chen, Wenliang; Li, Zhihui; Yue, Ruicun; Liu, Guowei; Huang, Xinming

2018-02-01

Oxygen is one of the highest-concentration impurities in single crystals grown by the Czochralski (CZ) process, and seriously impairs the quality of the Si wafer. In this study, computer simulations were applied to design a new CZ system. A more appropriate thermal field was acquired by optimization of the heater structure. The simulation results showed that, compared with the conventional system, the oxygen concentration in the newly designed CZ system was reduced significantly throughout the entire CZ process because of the lower crucible wall temperature and optimized convection. To verify the simulation results, experiments were conducted on an industrial single-crystal furnace. The experimental results showed that the oxygen concentration was reduced significantly, especially at the top of the CZ-Si ingot. Specifically, the oxygen concentration was 6.19 × 1017 atom/cm3 at the top of the CZ-Si ingot with the newly designed CZ system, compared with 9.22 × 1017 atom/cm3 with the conventional system. Corresponding light-induced degradation of solar cells based on the top of crystals from the newly designed CZ system was 1.62%, a reduction of 0.64% compared with crystals from the conventional system (2.26%).

Effect of solidification rate on the microstructure and microhardness of a melt-spun Al-8Si-1Sb alloy

International Nuclear Information System (INIS)

Karakoese, E.; Keskin, M.

2009-01-01

The properties of rapidly solidified hypoeutectic Al-8Si-1Sb alloy, produced by melt-spinning technique at a different solidification rates, were investigated using the X-ray diffraction (XRD), the optical microscopy (OM), the scanning electron microscopy (SEM) together with the energy dispersive spectroscopy (EDS), the differential scanning calorimetry (DSC) and the microhardness technique. The properties of rapidly solidified ribbons were then compared with those of the chill-casting alloy. The results show that rapid solidification has influence on the phase constitution of the hypoeutectic Al-8Si-1Sb alloy. The phases present in the hypoeutectic Al-8Si-1Sb ingot alloy were determined to be α-Al, fcc Si and intermetallic AlSb phases whereas only α-Al and fcc Si phases were identified in the melt-spinning alloy. The rapid solidification has a significant effect on the microstructure of the hypoeutectic Al-8Si-1Sb alloy. Particle size in the microstructure of the ribbons is too small to compare with particle size in the microstructure of the ingot alloy. Moreover, the significant change in hardness occurs that is attributed to changes in the microstructure.

Effect of solidification rate on the microstructure and microhardness of a melt-spun Al-8Si-1Sb alloy

Energy Technology Data Exchange (ETDEWEB)

Karakoese, E. [Erciyes University, Institute of Science, 38039 Kayseri (Turkey); Keskin, M. [Erciyes University, Institute of Science, 38039 Kayseri (Turkey); Erciyes University, Physics Department, 38039 Kayseri (Turkey)], E-mail: keskin@erciyes.edu.tr

2009-06-24

The properties of rapidly solidified hypoeutectic Al-8Si-1Sb alloy, produced by melt-spinning technique at a different solidification rates, were investigated using the X-ray diffraction (XRD), the optical microscopy (OM), the scanning electron microscopy (SEM) together with the energy dispersive spectroscopy (EDS), the differential scanning calorimetry (DSC) and the microhardness technique. The properties of rapidly solidified ribbons were then compared with those of the chill-casting alloy. The results show that rapid solidification has influence on the phase constitution of the hypoeutectic Al-8Si-1Sb alloy. The phases present in the hypoeutectic Al-8Si-1Sb ingot alloy were determined to be {alpha}-Al, fcc Si and intermetallic AlSb phases whereas only {alpha}-Al and fcc Si phases were identified in the melt-spinning alloy. The rapid solidification has a significant effect on the microstructure of the hypoeutectic Al-8Si-1Sb alloy. Particle size in the microstructure of the ribbons is too small to compare with particle size in the microstructure of the ingot alloy. Moreover, the significant change in hardness occurs that is attributed to changes in the microstructure.

Prospect of Uranium Silicide fuel element with hypostoichiometric (Si ≤3.7%)

International Nuclear Information System (INIS)

Suripto, A.; Sardjono; Martoyo

1996-01-01

An attempt to obtain high uranium-loading in silicide dispersion fuel element using the fabrication technology applicable nowadays can reach Uranium-loading slightly above 5 gU/cm 3 . It is difficult to achieve a higher uranium-loading than that because of fabricability constraints. To overcome those difficulties, the use of uranium silicide U 3 Si based is considered. The excess of U is obtained by synthesising U 3 Si 2 in Si-hypostoichiometric stage, without applying heat treatment to the ingot as it can generate undesired U 3 Si. The U U will react with the matrix to form U al x compound, that its pressure is tolerable. This experiment is to consider possibilities of employing the U 3 Si 2 as nuclear fuel element which have been performed by synthesising U 3 Si 2 -U with the composition of 3.7 % weigh and 3 % weigh U. The ingot was obtained and converted into powder form which then was fabricated into experimental plate nuclear fuel element. The interaction between free U and Al-matrix during heat-treatment is the rolling phase of the fuel element was observed. The study of the next phase will be conducted later

Compositional and structural characterisation of GaSb and GaInSb

International Nuclear Information System (INIS)

Corregidor, V.; Alves, E.; Alves, L.C.; Barradas, N.P.; Duffar, Th.; Franco, N.; Marques, C.; Mitric, A.

2005-01-01

Low band gap III-V semiconductors are researched for applications in thermophotovoltaic technology. GaSb crystal is often used as a substrate. Ga 1-x In x Sb is also a promising substrate material, because its lattice parameters can be adjusted by controlling x. We used a new method to synthesise GaSb and GaInSb, in which a high frequency alternate magnetic field is used to heat, to melt and to mix the elements. We present a compositional and structural characterisation of the materials using a combination of complementary techniques. Rutherford backscattering was used to determine accurately the composition of the GaSb. With proton induced X-ray emission in conjunction with a 3 x 3 μm 2 micro-beam we studied the homogeneity of the samples. Structural analysis and phase identification were done with X-ray diffraction. The results for GaSb show a homogeneous composition while the GaInSb samples were found to be strongly heterogeneous at the end of the ingot. The ingots produced are competitive feed material, when compared to other growth techniques, to be used in a second step for the production of good quality ternary crystals

Morphology and the structure of quasicrystal phase in as-cast and melt-spun Mg-Zn-Y-Zr alloys

International Nuclear Information System (INIS)

Tang, Y.L.; Zhao, D.S.; Shen, N.F.

1993-01-01

During recent years, many researchers have investigated the experimental and theoretical aspects of quasicrystal materials. In some Mg alloys (Mg 32 Al 17 Zn 32 , Mg 32 (Al,Zn) 49 , Mg 32 (Al,Zn,Cu) 49 , Mg 4 CuAl 6 and Ga 16 Mg 32 Zn 52 ), icosahedral quasicrystals (IQC) have been found. However, most of the quasicrystals in these alloys were formed under a rapid solidification condition. In the recent study on Mg-Zn-(Zr,Y) as-cast alloys, the authors identified a new Mg-rich and a Zn-rich IQC by X-ray diffraction (XRD) and electron microscopy (EM). The discovery of Mg-Zn-Y IQC is of interest because it formed in an as-cast ingot and did not contain the element Al, which is the major constituent of nearly all IQC forming alloys reported. Also, analyses on IQC in as-cast and RS Mg alloys with the composition have not previously been carried out. In this paper, TEM and XRD investigations were completed on IQC formed in a Mg-Zn-Y-Zr cast ingot and melt-spun ribbons for microstructure comparison

Efectos gammágenos del cobre en los aceros inoxidables 18Cr8Ni

Directory of Open Access Journals (Sweden)

Botella, J.

1997-10-01

Full Text Available From a series of 22 typical 18Cr8Ni stainless steel 40 kg ingots, with copper variable concentrations from 0.6 to 3.0 weight %, δ-ferrite is measured with a ferrite-meter device, calculating a nickel equivalent of 0.27 for copper. Some differences between the 8-ferrite and that on calculated by DeLong -excluding the copper γ-gene action- have been found because of different solidification and cooling regimes in ingot and weld cases.

A partir de una serie de 22 lingotes de 40 kg de aceros inoxidables típicos 18Cr8Ni, con concentraciones variables de cobre entre 0,6 y 3,0 % en masa, se mide la ferrita δ mediante un medidor de ferrita y se deduce para el cobre un equivalente en níquel de 0,27, a la vez que se establecen ciertas diferencias entre los contenidos de ferrita δ medida y la deducida según DeLong -excluida la acción gammágena del cobre- por el hecho de solidificar en lingotes en vez de la típica solidificación de soldaduras.

Segregation of Elements in Continuous Cast Carbon Steel Billets Designated for Long Products

Directory of Open Access Journals (Sweden)

Hutny A. M.

2016-12-01

Full Text Available This article presents research results concerning designation of the scope of segregation of elements by analysing the ingot, designated for hot rolling of long products. The research tests were performed under industrial conditions, during continuous casting production cycle of high carbon steels. From cc ingots with square cross-section of 160 mm samples having the length of 400 mm were collected, out of which two samples were cut up, the so-called templates with the thickness of 20 mm. Segregation of elements was determined based on the quantitative analysis of results performed by using spark spectrometry pursuant to PN-H-04045. Changes in concentrations of elements were analysed along the line, which join the opposite sides of the sample in their half length and pass through the geometric centre of the square cross-section. In the further course of the research study, there was also determined the segregation along perpendicular line up to the surface connecting the core of the cross-section with lateral plane. Designations of element contents were performed at points distanced from each other by approx. 10 mm and situated on the lines. There was found segregation of carbon, sulphur and phosphorus.

Recent quality of ultra large rotor shafts

International Nuclear Information System (INIS)

Suzuki, Akira; Kinoshita, Shushi; Morita, Kikuo; Kikuchi, Hideo; Takada, Masayoshi

1983-01-01

Large size and high quality are required for rotor shafts accompanying recent trend of thermal and nuclear power generation toward large capacity. As for the low pressure rotor shafts for large capacity turbines, the disks and a shaft tend to be made into one body instead of conventional shrink fit construction, because of the experience of rotor accidents and the improvement of reliability. Therefore the ingots required become more and more large, and excellent production techniques are required for steel making, forging and heat treatment. Kobe Steel Ltd. have made about 20 large generator shafts from 420 t and 500 t ingots, and confirmed their stable high quality. Also a one-body low pressure rotor of 2600 mm diameter was made for trial, and its quality was examined. It was confirmed that the effect of forging and heat treatment was given sufficiently, and the production techniques for super-large one-body rotors were established. In steel making, vacuum degassing was applied twice to decrease hydrogen content, and VV restriction forging and pre-stage treatment were carried out. The properties of large rotors are reported. (Kako, I.)

3-D inverse solution for continuous casting taking an air cap into consideration

Directory of Open Access Journals (Sweden)

I. Nowak

2008-12-01

Full Text Available The paper discusses a 3-D numerical solution of the inverse boundary problem for a continuous casting process of an aluminium alloy. Since the verified information on the heat flux distribution is crucial for a good design of a mould, effective cooling system and generally the whole caster, the main goal of the analysis presented within the paper was an identification of the heat fluxes along the external walls of the ingot. In the study an enthalpy-porosity technique implemented in a commercial Fluent package was used for modelling the solidification process. In this method, the phase change interface was determined on the basis of the liquid fraction approach. Moreover, the mathematical model included the pull velocity, the temperature-dependent properties for a liquid phase, mushy zone and solid phase, and a spatially local distribution of the thermal contact resistance between the ingot and crystallizer walls. In the inverse procedure, a sensitivity analysis was employed for the estimation of the boundary conditions retrieval. Although, the measured temperatures required to solve the problem are always burdened by measurement errors, a comparison of the measured and retrieved values showed a high accuracy of the computations.

Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy; Desenvolvimento de processos de reciclagem de cavacos de zircaloy via refusao em forno eletrico a arco e metalurgia do po

Energy Technology Data Exchange (ETDEWEB)

Pereira, Luiz Alberto Tavares

2014-09-01

PWR reactors employ, as nuclear fuel, UO{sub 2} pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

Proposal of a neutron transmutation doping facility for n-type spherical silicon solar cell at high-temperature engineering test reactor.

Science.gov (United States)

Ho, Hai Quan; Honda, Yuki; Motoyama, Mizuki; Hamamoto, Shimpei; Ishii, Toshiaki; Ishitsuka, Etsuo

2018-05-01

The p-type spherical silicon solar cell is a candidate for future solar energy with low fabrication cost, however, its conversion efficiency is only about 10%. The conversion efficiency of a silicon solar cell can be increased by using n-type silicon semiconductor as a substrate. This study proposed a new method of neutron transmutation doping silicon (NTD-Si) for producing the n-type spherical solar cell, in which the Si-particles are irradiated directly instead of the cylinder Si-ingot as in the conventional NTD-Si. By using a 'screw', an identical resistivity could be achieved for the Si-particles without a complicated procedure as in the NTD with Si-ingot. Also, the reactivity and neutron flux swing could be kept to a minimum because of the continuous irradiation of the Si-particles. A high temperature engineering test reactor (HTTR), which is located in Japan, was used as a reference reactor in this study. Neutronic calculations showed that the HTTR has a capability to produce about 40t/EFPY of 10Ωcm resistivity Si-particles for fabrication of the n-type spherical solar cell. Copyright © 2018 Elsevier Ltd. All rights reserved.

The Study for Recycling NORM - Contaminated Steel Scraps from Steel Industry

International Nuclear Information System (INIS)

Tsai, K. F.; Lee, Y. S.; Chao, H. E.

2003-01-01

Since 1994, most of the major steel industries in Taiwan have installed portal monitor to detect the abnormal radiation in metal scrap feed. As a result, the discovery of NORM (Naturally Occurring Radioactive Material) has increased in recent years. In order to save the natural resources and promote radiation protection, an experimental melting process for the NORM contaminated steel scraps was carried out by the Institute of Nuclear Energy Research (INER) Taiwan, ROC. The experimental melting process has a pretreatment step that includes a series of cutting and removal of scales, sludge, as well as combustible and volatile materials on/in the steel scraps. After pretreatment the surface of the steel scraps are relatively clean. Then the scraps are melted by a pilot-type induction furnace. This experiment finally produced seven ingots with a total weight of 2,849 kg and 96.8% recovery. All of the surface dose rates are of the background values. The activity concentrations of these ingots are also below the regulatory criteria. Thus, these NORM-bearing steel scraps are ready for recycling. This study has been granted by the regulatory authority

Shape memory effect and microstructures of sputter-deposited Cu-Al-Ni films

International Nuclear Information System (INIS)

Minemura, T.; Andoh, H.; Kita, Y.; Ikuta, I.

1985-01-01

The shape memory effect has been found in many alloy systems which exhibit a thermoelastic martensite transformation. Cu-Al-Ni alloys exhibit an excellent shape memory effect in single crystalline states, but they have not yet been commercially used due to their brittle fracture along the grain boundaries in polycrystalline states. This letter reports the shape memory effect and microstructures of the sputter-deposited Cu-Al-Ni films. Cu-14%Al-4%Ni alloy ingot was prepared. A target for sputter deposition was cut from the ingot. Aluminium foils (20 μm thick) were used for the substrates of sputter deposition. The microstructures and crystal structures of the films were investigated by transmission electron microscopy (TEM) and X-ray diffraction using CuKα radiation, respectively. The effect of the sputtering conditions such as substrate temperature, partial pressure of argon gas, and the sputtering power on the structures of sputter-deposited Cu-14%Al-4%Ni films were investigated by X-ray diffraction. Results are shown and discussed. Photographs demonstrate shape memory behaviour of Cu-14%Al-4%Ni films sputter-deposited on aluminium foils from (a) liquid nitrogen temperature to (d) room temperature. (author)

Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy

International Nuclear Information System (INIS)

Pereira, Luiz Alberto Tavares

2014-01-01

PWR reactors employ, as nuclear fuel, UO 2 pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

Determination of Commercial Karats on Gold Alloys for Jewellery

International Nuclear Information System (INIS)

Morales, S.E.A.

1986-12-01

An XRF method for the gold content determination in gold alloys was proposed and tested. Gold coins and ingot samples were analyzed. Monoelemental standards and two pint regression curves calculated with the NBSGSC program, Cd-109 annular source, Si-Li detector, 4096 channels analyzer and AXIL deconvolution software were employed. Good precision better than 1.5% and accuracy better than 2% were obtained. (author)

Developments of steel fabrication processes for castings and ingots for forgings

International Nuclear Information System (INIS)

Fernandez, S.

1980-01-01

This chapter deals with a series of technological developments in the manufacture of steels which have occurred during the last years, in particular reporting the results obtained in Reinosa with some of these methods in the fabrication of castings as well as forgings and rolled products. (author)

Microstructural and mechanical property characterization of ingot metallurgy ODS iron aluminide

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.; Howell, C.R. [Oak Ridge National Lab., TN (United States); Hall, F.; Valykeo, J. [Hoskins Mfg. Co., Hamburg, MI (United States)

1997-12-01

This paper deals with a novel, lower cost method of producing a oxide dispersion strengthened (ODS) iron-aluminide alloy. A large 250-kg batch of ODS iron-aluminide alloy designated as FAS was produced by Hoskins Manufacturing Company (Hoskins) [Hamburg, Michigan] using the new process. Plate and bar stock of the ODS alloy were the two major products received. Each of the products was characterized for its microstructure, including grain size and uniformity of oxide dispersion. Tensile tests were completed from room temperature to 1100 C. Only 100-h creep tests were completed at 800 and 1000 C. The results of these tests are compared with the commercial ODS alloy designated as MA-956. An assessment of these data is used to develop future plans for additional work and identifying applications.

Solid solution inhomogeneity in DC-cast AlMn(Fe,Si) ingots

International Nuclear Information System (INIS)

Lakner, J.; Kovacs-Csetenyi, E.; Lal, K.

1990-01-01

The aim of this work was to characterize the structure in cast state of the AlMn1 alloy containing different Fe and Si concentration. The casting parameters were intended to keep constant and the effect of impurities was studied. The inhomogeneity along the diameter of cast billet was characterized by the dendrite arm spacing and by the solid solution content. To explain the results the model developed for binary AlFe and AlMn alloys was applied

Some data of second sequence non standard austenitic ingot, A2

International Nuclear Information System (INIS)

Nurdin Effendi; Aziz K Jahja; Bandriana; Wisnu Ari Adi

2012-01-01

Synthesis of second sequence austenite stainless steel named A2 using extracted minerals from Indonesian mines has been carried out. The starting materials for austenite alloy consist of granular ferro scrap, nickel, ferro-chrome, ferro-manganese, and ferro-silicon. The second sequence composition differs from the former first sequence. This A2 sequence contained more nickel, meanwhile titanium element had not been added explicitly to it, and just been found from raw materials contents or impurities, as well as carbon content in the alloy. However before the actual alloying work started, the first important step was to carry out the determination of the fractional amount of each starting material necessary to form an austenite stainless steel alloy as specified. Once the component fraction of each base alloy-element was determined, the raw materials are weighed on the mini-balance. After the fractional quantities of each constituent have been computed, an appropriate amount of these base materials are weighed separately on the micro scale. The raw materials were then placed in the induction foundry furnace, which was operated by an electromagnetic inductive-thermal system. The foundry furnace system performs the stirring of the molten materials automatically. The homogenized molten metals were poured down into sand casting prepared in advance. Some of the austenite stainless steel were normalized at 600°C for 6 hours. The average density is 7.8 g cm -1 and the average hardness value of 'normalized' austenite stainless-steels is in the range of 460 on the Vickers scale. The microstructure observation concludes that an extensive portion of the sample's structure is dendritic and the surface turns out to be homogenous. X-ray diffraction analysis shows that the material belongs to the fcc crystallographic system, which fits in with the austenite class of the alloy. The experimental fractional elemental composition data acquired by OES method turn out to differ slightly from the theoretical assumption. (author)

The effect of processing techniques on microstructural and tribological properties of copper-based alloys

International Nuclear Information System (INIS)

Vencl, Aleksandar; Rajkovic, Viseslava; Zivic, Fatima; Mitrović, Slobodan; Cvijović-Alagić, Ivana; Jovanovic, Milan T.

2013-01-01

Three copper-based alloys, i.e. two composites reinforced with Al 2 O 3 particles and fabricated through PM route and Cu–Cr–Zr alloy processed by the vacuum melting and casting technique were the object of this investigation. Light microscope, scanning electron microscope (SEM) equipped with electron X-ray spectrometer (EDS) and transmission electron microscope (TEM) were used for microstructural characterization. The ball-on-disc nanotribometer served for wear and friction tests applying low sliding speeds (6, 8 and 10 mm/s) at constant load (1 N). The objective of the paper was to investigate the effect of different processing techniques on microstructure, thermal stability and the tribological characteristics of composites and copper ingot alloy. Nano-sized Al 2 O 3 particles (less than 100 nm in size) are present not only in the copper matrix of Cu–2.5 wt.% Al composite, obtained by internal oxidation, but they are also formed at the grain boundaries preventing the grain growth and providing very small grain size. During the high temperature annealing (in the range 300–950 o C) composites behaved much better than the ingot alloy. The highest thermal stability showed Cu–2.5 wt.% Al composite. The pinning effect of nano-sized Al 2 O 3 particles prevents the grain growth slowing down recrystallization of this composite up to 900 o C. Micro-sized Al 2 O 3 particles in Cu–5 wt.% Al 2 O 3 composite, processed by mechanical annealing, are not effective in preventing dislocation motion and the grain growth, whereas microstructure of Cu–0.4 wt.% Cr–0.08 wt.% Zr ingot alloy was completely recrystallized around 550 o C. Cu–2.5 wt.% Al composite showed the best wear resistance, approximately 2.5 times higher than that of Cu–5 wt.% Al 2 O 3 composite. High hardness and nano-sized Al 2 O 3 particles size combined with the fine-grain structure are the main parameters leading to the improved wear resistance of the Cu–2.5Al composite.

Tribological characteristic enhancement effects by polymer thickened oil in lubricated sliding contacts

Science.gov (United States)

Pratomo, Ariawan Wahyu; Muchammad, Tauviqirrahman, Mohammad; Jamari, Bayuseno, Athanasius P.

2016-04-01

Polymer thickened oils are the most preferred materials for modern lubrication applications due to their high shear. The present paper explores a lubrication mechanism in sliding contact lubricated with polymer thickened oil considering cavitation. Investigations are carried out by using a numerical method based on commercial CFD (computational fluid dynamic) software ANSYS for fluid flow phenomenon (Fluent) to assess the tribological characteristic (i.e. hydrodynamic pressure distribution) of lubricated sliding contact. The Zwart-Gerber-Belamri model for cavitation is adopted in this simulation to predict the extent of the full film region. The polymer thickened oil is characterized as non-Newtonian power-law fluid. The simulation results show that the cavitation lead lower pressure profile compared to that without cavitation. In addition, it is concluded that the characteristic of the lubrication performance with polymer thickened oil is strongly dependent on the Power-law index of lubricant.

A supply chain perspective on the supplier relationship practices of travel agencies in Gauteng

Directory of Open Access Journals (Sweden)

Mornay Roberts-Lombard

2009-11-01

Full Text Available The purpose of the paper is to explore the supplier relationship practices of travel agencies in Gauteng. Gerber (2008 indicated that the current level of relationships that exists between travel agencies and their suppliers in Gauteng are fragmented and impact negatively on the ability of travel agents to deliver a quality service to their customers. It is against this background that the research was undertaken. The target population for this study was 228 travel agencies of which 134 managers and/or owners participated through personal interviews in the completion of questionnaires. The results indicate that the owners and managers of travel agencies are of the opinion that the level of trust between themselves and their suppliers needs to be strengthened. The stimulation of open channel communication between themselves and their suppliers could enhance the strengthening of a long-term relationship between the parties.

Baby bottle steam sterilizers disinfect home nebulizers inoculated with bacterial respiratory pathogens.

Science.gov (United States)

Towle, Dana; Callan, Deborah A; Farrel, Patricia A; Egan, Marie E; Murray, Thomas S

2013-09-01

Contaminated nebulizers are a potential source of bacterial infection but no single method is universally accepted for disinfection. We hypothesized that baby-bottle steam sterilizers effectively disinfect home nebulizers. Home nebulizers were inoculated with the common CF respiratory pathogens methicillin resistant Staphylococcus aureus, Burkholderia cepacia, Haemophilus influenzae, mucoid and non mucoid Pseudomonas aeruginosa, and Stenotrophomonas maltophilia. The nebulizers were swabbed for bacterial growth, treated with either the AVENT (Philips), the NUK Quick & Ready (Gerber) or DRY-POD (Camera Baby) baby bottle steam sterilizer and reswabbed for bacterial growth. All steam sterilizers were effective at disinfecting all home nebulizers. Viable bacteria were not recovered from any inoculated site after steam treatment, under any conditions tested. Steam treatment is an effective disinfection method. Additional studies are needed to confirm whether these results are applicable to the clinical setting. Copyright © 2012 European Cystic Fibrosis Society. Published by Elsevier B.V. All rights reserved.

On the expected discounted penalty functions for two classes of risk processes under a threshold dividend strategy

Science.gov (United States)

Lu, Zhaoyang; Xu, Wei; Sun, Decai; Han, Weiguo

2009-10-01

In this paper, the discounted penalty (Gerber-Shiu) functions for a risk model involving two independent classes of insurance risks under a threshold dividend strategy are developed. We also assume that the two claim number processes are independent Poisson and generalized Erlang (2) processes, respectively. When the surplus is above this threshold level, dividends are paid at a constant rate that does not exceed the premium rate. Two systems of integro-differential equations for discounted penalty functions are derived, based on whether the surplus is above this threshold level. Laplace transformations of the discounted penalty functions when the surplus is below the threshold level are obtained. And we also derive a system of renewal equations satisfied by the discounted penalty function with initial surplus above the threshold strategy via the Dickson-Hipp operator. Finally, analytical solutions of the two systems of integro-differential equations are presented.

Atomic Force Microscopy Investigation of Morphological and Nanomechanical Properties of Pseudomonas aeruginosa Cells

DEFF Research Database (Denmark)

Mortensen, Ninell Pollas

2008-01-01

changes in the fraction of individual bacteria and bacteria undergoing proliferation, and decrease of cell length of mother and daughter cells. The results indicated that colistin arrested the bacterial growth just after septum formation. Furthermore did the morphology change from a smooth bacterial......Atomic Force Microscopy (AFM) is unique in the aspect of studying living biological sample under physiological conditions. AFM was invented in 1986 by Binnig and Gerber and began in the early 1990’s to be implemented in life science. AFM can give a detailed three dimensional image of an intact cell......, but also be used to examine the nanomechanical properties on single cell level. These qualities make AFM a powerful tool in biology and can be used to examine both morphological and nanomechanical response to various liquids environments, such as osmotic pressure, but also the effects of e.g. antibiotic...

Remote Handling Devices for Disposition of Enriched Uranium Reactor Fuel Using Melt-Dilute Process

International Nuclear Information System (INIS)

Heckendorn, F.M.

2001-01-01

Remote handling equipment is required to achieve the processing of highly radioactive, post reactor, fuel for the melt-dilute process, which will convert high enrichment uranium fuel elements into lower enrichment forms for subsequent disposal. The melt-dilute process combines highly radioactive enriched uranium fuel elements with deleted uranium and aluminum for inductive melting and inductive stirring steps that produce a stable aluminum/uranium ingot of low enrichment

Microstructure Evolution and Composition Control during the Processing of Thin-gage Metallic Foil (Preprint)

Science.gov (United States)

2012-02-01

applications requiring characteristics such as light weight, high structural stiffness, or low thermal conductivity. Ductile, low temperature metals such as...was EDM’ed from the billet/ingot, stress relieved, finish ground, brazed onto an oxygen-free high -conductivity copper backing plate, and attached to...of each alloying element and hence the composition of the deposit. The substrates were a high - temperature alloy steel. They were heated to a

Characterization of aluminium alloys rapidly solidified

International Nuclear Information System (INIS)

Monteiro, W.A.

1988-01-01

This paper discussed the investigation of the microstructural and mechanical properties of the aluminium alloys (3003; 7050; Al-9% Mg) rapidly solidified by melt spinning process (cooling rate 10 4 - 10 6 K/s). The rapidly solidification process of the studied aluminium alloys brought a microcrystallinity, a minimum presence of coarse precipitation and, also, better mechanical properties of them comparing to the same alloys using ingot process. (author) [pt

Analytic self-gravitating Skyrmions, cosmological bounces and AdS wormholes

Directory of Open Access Journals (Sweden)

Eloy Ayón-Beato

2016-01-01

Full Text Available We present a self-gravitating, analytic and globally regular Skyrmion solution of the Einstein–Skyrme system with winding number w=±1, in presence of a cosmological constant. The static spacetime metric is the direct product R×S3 and the Skyrmion is the self-gravitating generalization of the static hedgehog solution of Manton and Ruback with unit topological charge. This solution can be promoted to a dynamical one in which the spacetime is a cosmology of the Bianchi type-IX with time-dependent scale and squashing coefficients. Remarkably, the Skyrme equations are still identically satisfied for all values of these parameters. Thus, the complete set of field equations for the Einstein–Skyrme–Λ system in the topological sector reduces to a pair of coupled, autonomous, nonlinear differential equations for the scale factor and a squashing coefficient. These equations admit analytic bouncing cosmological solutions in which the universe contracts to a minimum non-vanishing size, and then expands. A non-trivial byproduct of this solution is that a minor modification of the construction gives rise to a family of stationary, regular configurations in General Relativity with negative cosmological constant supported by an SU(2 nonlinear sigma model. These solutions represent traversable AdS wormholes with NUT parameter in which the only “exotic matter” required for their construction is a negative cosmological constant.

Neutron transmutation doping of silicon in the SAFARI-1 research reactor

International Nuclear Information System (INIS)

Louw, P.A.; Robertson, D.G.; Strydom, W.J.

1994-01-01

The SAFARI-1 research reactor has operated with an exemplary safety record since commissioning in 1965. As part of a commercialisation effort a silicon irradiation facility (SILIRAD) has been installed in the poolside region of SAFARI-1 for Neutron Transmutation Doping (NTD) of silicon. Commissioning of the facility took place in the last quarter of 1992 with a series of trial irradiations which were performed in close collaboration with Wacker Chemitronic of Germany. A methodology for the determination of irradiation times necessary to achieve the target resistivities was verified on the basis of the results from the trial irradiations. All production activities are controlled by quality assurance procedures. To date some hundred and twelve silicon ingots (103 mm diameter) have been successfully irradiated on a commercial contract basis. The observed axial and radial variations in the resistivity profile of the ingots are very small compared to the profiles associated with conventionally doped silicon and small tolerances on target resistivities are attained. In this paper an overview of the design and characterisation of SILIRAD is given and the methods applied that ensure a quality product are described. Results obtained from trial and production irradiations are presented and the envisaged future modifications to SILIRAD discussed

Orientation of Al3Ti platelets in Al-Al3Ti functionally graded material manufactured by centrifugal method

International Nuclear Information System (INIS)

Watanabe, Y.; Fukui, Y.

1997-01-01

Al-Al 3 Ti functionally graded materials (FGMs) were manufactured by the centrifugal method with a commercial ingot of Al-5 mass% Ti master alloy. The alloy was melted at a liquid/solid coexisting temperature, at which Al 3 Ti remains as a solid, and then it was cast into a thick-walled ring. It was found that the Al-Al 3 Ti functionally graded material can be successfully fabricated by the centrifugal method. It was also found that the volume fraction of the Al 3 Ti can be increased by repetition of the centrifugal method. Since the shape of Al 3 Ti particles in a commercial alloy ingot is that of a platelet, the Al 3 Ti particles are arranged with their platelet planes nearly perpendicular to the radial direction. The orientation effects become stronger when the G number becomes larger. Although the final centrifugal casting was conducted under a very large centrifugal force for the specimen cast three times, the orientation effects were weaker than those in the specimen cast one time. From these observations, it is concluded that the origin of orientation of Al 3 Ti platelets can be attributed to the angular velocity gradient of the melt along the radial direction produced by the difference in the viscosity. (orig.)

Report on achievements in fiscal 1999. Development of energy usage rationalizing silicon manufacturing process (Development of manufacturing technology for mass production of silicon for solar cells); 1999 nendo energy shiyo gorika silicon seizo process kaihatsu seika hokokusho. Taiyo denchiyo silicon ryosanka seizo gijutsu no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Discussions were given on manufacture of raw material silicon for solar cells with regard to boron removal, solidification, finishing and refining of metallic impurities, refining of unutilized silicon scraps, and making them into wafers and solar cells after refining. This paper summarizes the achievements in fiscal 1999. With regard to purity deterioration due to contamination by boron containing silica powder generated during the boron removal in the manufacturing process, the facilities were modified resulting in the reduction thereof to 0.04 ppmw or less. Regarding the repetitive use of boron removing crucibles, the experiment identified the possibility of using them for more than three times. In trial fabrication of samples by using the solidification refining and cast integrated process, ingots of 550 mm square and about 300 mm high were obtained, which were sliced into 10-cm square materials for use as wafers. Measurement of the conversion efficiency has resulted in 13% or more which is almost equivalent in the center and edges of the ingot. It was revealed that solar cell wafers may be fabricated by using this process, which can use either the p-type low-resistance silicon scraps or the metallic silicon as the starting material. (NEDO)

Microstructure Evolution and Surface Cracking Behavior of Superheavy Forgings during Hot Forging

Directory of Open Access Journals (Sweden)

Zhenhua Wang

2018-01-01

Full Text Available In recent years, superheavy forgings that are manufactured from 600 t grade ingots have been applied in the latest generation of nuclear power plants to provide good safety. However, component production is pushing the limits of the current free-forging industry. Large initial grain sizes and a low strain rate are the main factors that contribute to the deformation of superheavy forgings during forging. In this study, 18Mn18Cr0.6N steel with a coarse grain structure was selected as a model material. Hot compression and hot tension tests were conducted at a strain rate of 10−4·s−1. The essential nucleation mechanism of the dynamic recrystallization involved low-angle grain boundary formation and subgrain rotation, which was independent of the original high-angle grain boundary bulging and the presence of twins. Twins were formed during the growth of dynamic recrystallization grains. The grain refinement was not obvious at 1150°C. A lowering of the deformation temperature to 1050°C resulted in a fine grain structure; however, the stress increased significantly. Crack-propagation paths included high-angle grain boundaries, twin boundaries, and the insides of grains, in that order. For superheavy forging, the ingot should have a larger height and a smaller diameter.

Thermodynamic Considerations of Direct Oxygen Removal from Titanium by Utilizing the Deoxidation Capability of Rare Earth Metals

Science.gov (United States)

Okabe, Toru H.; Zheng, Chenyi; Taninouchi, Yu-ki

2018-06-01

Oxygen removal from metallic Ti is extremely difficult and, currently, there is no commercial process for effectively deoxidizing Ti or its alloys. The oxygen concentration in Ti scraps is normally higher than that in virgin metals such as in Ti sponges produced by the Kroll process. When scraps are remelted with virgin metals for producing primary ingots of Ti or its alloys, the amount of scrap that can be used is limited owing to the accumulation of oxygen impurities. Future demands of an increase in Ti production and of mitigating environmental impacts require that the amount of scrap recycled as a feed material of Ti ingots should also increase. Therefore, it is important to develop methods for removing oxygen directly from Ti scraps. In this study, we evaluated the deoxidation limit for β-Ti using Y or light rare earth metals (La, Ce, Pr, or Nd) as a deoxidant. Thermodynamic considerations suggest that extra-low-oxygen Ti, with an oxygen concentration of 100 mass ppm or less can be obtained using a molten salt equilibrating with rare earth metals. The results presented herein also indicate that methods based on molten salt electrolysis for producing rare earth metals can be utilized for effectively and directly deoxidizing Ti scraps.

Neutron transmutation doping of silicon in the safari-1 research reactor

International Nuclear Information System (INIS)

Louw, P.A.; Robertson, D.G.; Strydom, W.J.

1994-01-01

The SAFARI-1 research reactor has operated with an exemplary safety record since commissioning in 1965. As part of a commercialisation effort a silicon irradiation facility (SILIRAD) has been installed in the poolside region of SAFARI-1 for Neutron Transmutation Doping (NTD) of silicon. Commissioning of the facility took place in the last quarter of 1992 with a series of trial irradiations which were performed in close collaboration the Wacker Chemitronic of Germany. A methodology for the determination of irradiation times necessary to achieve the target resistivities was verified on the basis of the results from the trial irradiations. All production activities are controlled by quality assurance procedures. To date some hundred and twelve silicon ingots (103 mm diameter) have been successfully irradiated on a commercial contract basis. The observed axial and radial variations in the resistivity profile of the ingots are very small compared to the profiles associated with conventionally doped silicon and small tolerances on target resistivities are attained. In this paper an overview of the design and characterisation of SILIRAD is given and the methods applied that ensure a quality product are described. Results obtained from trial and production irradiations are presented and the envisaged future modifications to SILIRAD discussed. 10 refs., 2 tabs., 6 figs

p-type doping efficiency in CdTe: Influence of second phase formation

Science.gov (United States)

McCoy, Jedidiah J.; Swain, Santosh K.; Sieber, John R.; Diercks, David R.; Gorman, Brian P.; Lynn, Kelvin G.

2018-04-01

Cadmium telluride (CdTe) high purity, bulk, crystal ingots doped with phosphorus were grown by the vertical Bridgman melt growth technique to understand and improve dopant solubility and activation. Large net carrier densities have been reproducibly obtained from as-grown ingots, indicating successful incorporation of dopants into the lattice. However, net carrier density values are orders of magnitude lower than the solubility of P in CdTe as reported in literature, 1018/cm3 to 1019/cm3 [J. H. Greenberg, J. Cryst. Growth 161, 1-11 (1996) and R. B. Hall and H. H. Woodbury, J. Appl. Phys. 39(12), 5361-5365 (1968)], despite comparable starting charge dopant densities. Growth conditions, such as melt stoichiometry and post growth cooling, are shown to have significant impacts on dopant solubility. This study demonstrates that a significant portion of the dopant becomes incorporated into second phase defects as compounds of cadmium and phosphorous, such as cadmium phosphide, which inhibits dopant incorporation into the lattice and limits maximum attainable net carrier density in bulk crystals. Here, we present an extensive study on the characteristics of these second phase defects in relation to their composition and formation kinetics while providing a pathway to minimize their formation and enhance solubility.

Crystallization, the cast structure and the formation of gas blowholes in high-nitrogen steels and alloy steels

International Nuclear Information System (INIS)

Svyazhin, A.G.; Prokoshkina, V.; Kaputkina, L.M.; Siwka, J.; Skuza, Z.

2001-01-01

In the paper, the results of experimental research concerning the precipitation of nitrogen in the form of gas blowholes during the crystallization of supersaturated Fe-N, Fe-O-S-N alloys and 1Cr13 and Cr18Ni10 steels have been described. It has been found that the precipitation of nitrogen gas blowholes is more intensive and the pressure p N 2 is higher at low contents of surface active elements, i.e. oxygen and sulfur. At the concentration ([%O] +0.5%[%S]) ≥ 300 ppm, microingots exhibited a compact microstructure without gas blowholes. The result of kinetic analysis of the process of desorption of nitrogen and the thermodynamics of the investigated solution (including surface tension) confirm that the surface reaction plays a decisive role in the formation of gas blowholes. For this reason, it is possible to eliminate the formation of blowholes in ingots of ferritic and ferritic-austenitic steels by introducing such SAE admixtures, as Sb, Te or Se. Analytical expression have been obtained, which define the amount of nitrogen releasing into gas blowholes and describe the conditions of producing ingots or castings of an compact structure at cooling rates of approximately 10 3 K/s. (author)

Nb46, 5wt% Ti Eb-melting for AC and DC superconducting applications

International Nuclear Information System (INIS)

Bormio, C.; Ramos, M.J.; Pinatti, D.G.

1990-01-01

This paper reports on the superconductor alloy Nb46, 5wt % Ti which presents the best superconducting and mechanical properties for the systems Nb-Ti. The greatest difficulty in obtaining this alloy is related to the difference between the raw materials melting temperatures, which is about 700 degrees C. As a result the alloy homogeneity as well as Ti desired content, turn to be hard to control. The authors choose an electrode sandwich type, where Nb and Ti sheets are interposed. The electrode dimensions calculation is based on the Ti evaporation rate, energy balance and superficial tension of liquid titanium between Nb sheets. The ingots were electron beam melted. Herein, we present the following ingot results: Ti, intersticial and trace contents compared to international manufactures as well as its mechanical workability. This alloy will be used in NbTi wire production for AC and DC applications. The AC and DC wires are produced by coswaging and codrawing of NbTi bars and C u Ni-tubes for AC wires and Cu-tubes for DC wires. High area reductions of about 2 x 10 8 are reached without intermediate heat treatment, and they are essential since they are precursors of collective pinning centers, responsible for high critical current densities

High-temperature mechanical properties of high-purity 70 mass% Cr-Fe alloy

Energy Technology Data Exchange (ETDEWEB)

Asahina, M.; Harima, N.; Takaki, S.; Abiko, K. [Tohoku Univ., Sendai (Japan). Inst. for Materials Research

2002-01-16

An ingot of high-purity 70 mass% Cr-Fe alloy was prepared by high-frequency induction melting in a high-purity argon atmosphere using a cold copper crucible. Its tensile properties such as hot-ductility and tensile strength were measured, and compared with the results for a high-purity 50 mass% Cr-Fe alloy, a high-purity 60 mass% Cr-Fe alloy and a Ni-based super-alloy. The formation of {sigma}-phase was also examined. The purity of a 70Cr-Fe alloy (70 mass% Cr-Fe alloy) ingot is more than 99.98 mass% and the total amount of gaseous impurities (C, N, O, S, H) in the 70Cr-Fe alloy is 69.9 mass ppm. The strength of the 70Cr-Fe alloy is higher than those of the 60Cr-Fe alloy and the 50Cr-Fe alloy at the temperatures between 293 and 1573 K, without decrease in ductility with increasing Cr content. The 70Cr-Fe alloy also possesses excellent high-temperature ductility. The {sigma}-phase was not observed after aging of 3.6 Ms at 873 K. Consequently, the 70Cr-Fe alloy is an excellent alloy as the base of super heat-resistant alloys. (orig.)

Development and production of cobalt-60 sources for metallurgical application

International Nuclear Information System (INIS)

Oliveira, Paulo Fernando; Valente, Eduardo Sarmento; Maretti Junior, Fausto

2002-01-01

The CDTN has developed and produced 60 Co sources to be used in level controllers on continuous ingot casting. The sources used in these systems are sealed with a stainless steel revetment and have an useful life equivalent to one half life of the 60 Co (5.272 years). Each system of continuous ingot casting uses a source with one specified activity and different activation section. The sources have been imported with a very high cost due the special shields used to keep and transport them safety. One of its sources, with initial activity of 148 MBq, after being used for more than 5 years in one factory, was given to CDTN to carry out an activation section studies. After these studies be concluded CDTN/CNEN began the procedures to produce a new source in the IPR-R1 TRIGA Reactor, with an irradiation of one cobalt wire in the maximum flux region of the core. The same metallic cobalt wire was irradiated (10% of total activity), to determinate the necessary irradiation time to obtain the final activation. The CDTN developed too a stainless steel recipient with a aluminum nucleus, to seal and to guarantee the integrity of the source. (author)

Development in fiscal 1998 of silicon manufacturing process to rationalize energy usage. Surveys and researches on analysis of practical application of technology to manufacture silicon raw materials for solar cells; 1998 nendo energy shiyo gorika silicon seizo process kaihatsu seika hokokusho. Taiyo denchi silicon genryo seizo gijutsu no jitsuyoka kaiseki ni kansuru chosa kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

With an objective to develop a mass production technology to manufacture silicon raw materials for solar cells, and assist its practical application, surveys and analyses were performed on trends in development of the related technologies, the problems therein , market trends and industrial trends thereof. This paper summarizes the achievements in fiscal 1998. The worldwide production amount of solar cells in 1998 is estimated to have achieved 150 MW, and the silicon consumption reached the level of 2,300 tons. In spite of the economic recession environment, there was no change in the expansion trend. In developing an SOG-Si mass production and manufacturing technology, construction of pilot plants for each process has been completed, and entered into the operation research phase. In developing a technology to manufacture high quality poly-crystalline silicon substrates, fabrication has been completed on the on-line ingot cutting equipment and the plasma heating equipment, and the stage is now in operation research of continuous electromagnetic casting process. The conversion efficiency of the poly-crystalline silicon solar cells is 14 to 16% at the mass production level, whose enhancement requires indispensably the improvement in quality of the substrate. Discussions are required on the ingot manufacturing conditions in coordination with improvement in the cell manufacturing technology. (NEDO)

Recent progress in large grain/single crystal high RRR niobium

International Nuclear Information System (INIS)

Ganapati Rao Myneni; Peter Kneisel; Tadeu Carneiro; S.R. Agnew; F. Stevie

2005-01-01

High RRR bulk niobium Superconducting Radio Frequency (SRF) cavity technology is chosen for the International Linear Collider (ILC). The SRF community was convinced until now that fine grain polycrystalline RRR niobium sheets obtained via forging and cross rolling are essential for forming the SRF Cavities. However, it was recently discovered under a joint Reference Metals Company, Inc., - JLAB CRADA that large grain/single crystal RRR niobium sliced directly from ingots is highly ductile reaching 100 percent elongation. This discovery led to the successful fabrication of several SRF single and/or multi cell structures, formed with sliced RRR discs from the ingots, operating at 2.3, 1.5 and 1.3 GHz. This new exciting development is expected to offer high performance accelerator structures not only at reduced costs but also with simpler fabrication and processing conditions. As a result there is a renewed interest in the evaluation and understanding of the large grain and single crystal niobium with respect to their mechanical and physical properties as well as the oxidation behavior and the influence of impurities such as hydrogen and Ta. In this paper the results of many collaborative studies on large grain and single crystal high RRR niobium between JLAB, Universities and Industry are presented

Properties of iron-doped multicrystalline silicon grown by the float-zone technique

Energy Technology Data Exchange (ETDEWEB)

Ciszek, T.F.; Wang, T.H.; Ahrenkiel, R.K.; Matson, R. [National Renewable Energy Lab., Golden, CO (United States)

1996-05-01

Multicrystalline Fe-doped Si ingots were float-zoned from high-purity feed rods. Fe was introduced by pill-doping, which gives uniform impurity content for small segregation coefficients (k {approximately} 10{sup {minus}5} for Fe in Si). Fe concentrations were calculated from the initial weight of the Fe pill, the molten zone geomet and the growth parameters. Values in the range of 10{sup 12}-10{sup 16} atoms/cm{sup 3} were targeted. No additional electrically active dopants were introduced. Minority charge carrier lifetime (via YAG-laser-excited, 430-MHz ultra-high-frequency-coupled, photoconductive decay) was measured on the ingots, and wafers were cut to examine grain structure and electron-beam-induced current response of grain boundaries. Observed lifetimes decreased monotonically with increasing Fe content for similar grain sizes (from {approximately}10 {mu}s to 2 {mu}s for < 10{sup {minus}3} cm{sup 2} grains, from {approximately}30 {mu}s to 2 {mu}s for {approximately}5 x 10{sup {minus}3} cm{sup 2} grains, and from {approximately}300 {mu}s to 2 {mu}s for > 10{sup {minus}2} cm{sup 2} grains) as the Fe content increased to 1 {times} 10{sup 16} atoms/cm{sup 3}.

Be active - eat well! Two-wheels’ safety week.

CERN Multimedia

2009-01-01

The health campaign "Be active – eat well" was a resounding success. The campaign, which was held from 25 to 29 May 2009, was organised by the Medical Service jointly with the Restaurants Supervisory Committee, the CERN Management, the Staff Association and CHIS, with the active support of CERN’s restaurants. The campaign had a big impact: the interaction was positive and enriching, there were exchanges with visitors of all ages (children, adults, pensioners), and there were plenty of good resolutions. Highlights included Mme Dominique Gerber-Jullien using 20 placemats and dietary texts as browsing material for her French course for adults at CERN; a Scout official picking up documents for teaching purposes; the Novae-inspired idea of bringing an apple with you to work every day, in case you get a sudden snack craving; and the bicycle prize offered by DSR, won by Mr Karol Kruzelecki after making the closest guess of the numb...

URANS simulations of the tip-leakage cavitating flow with verification and validation procedures

Science.gov (United States)

Cheng, Huai-yu; Long, Xin-ping; Liang, Yun-zhi; Long, Yun; Ji, Bin

2018-04-01

In the present paper, the Vortex Identified Zwart-Gerber-Belamri (VIZGB) cavitation model coupled with the SST-CC turbulence model is used to investigate the unsteady tip-leakage cavitating flow induced by a NACA0009 hydrofoil. A qualitative comparison between the numerical and experimental results is made. In order to quantitatively evaluate the reliability of the numerical data, the verification and validation (V&V) procedures are used in the present paper. Errors of numerical results are estimated with seven error estimators based on the Richardson extrapolation method. It is shown that though a strict validation cannot be achieved, a reasonable prediction of the gross characteristics of the tip-leakage cavitating flow can be obtained. Based on the numerical results, the influence of the cavitation on the tip-leakage vortex (TLV) is discussed, which indicates that the cavitation accelerates the fusion of the TLV and the tip-separation vortex (TSV). Moreover, the trajectory of the TLV, when the cavitation occurs, is close to the side wall.

Conservation science for marine megafauna in Europe: Historical perspectives and future directions

Science.gov (United States)

Authier, M.; Spitz, J.; Blanck, A.; Ridoux, V.

2017-07-01

A broad range of marine species have been named as marine megafauna, however providing a precise definition of this term is difficult. It is not a taxonomically defined group, as it includes sea mammals, birds, reptiles, large fish and elasmobranchs (Fig. 1). Overall, marine megafauna species are large vertebrates that depend on marine resources for their food. These mobile species are generally at the top of their trophic food webs and have none or few predators. From the tiny storm-petrel to the gigantic blue whale, this group is biologically diverse and brings together species which cannot be strictly defined by morphological or physiological similarities. Rather, our perception of marine megafauna as a coherent group is based on ecological similarities and shared conservation issues. These species are exposed to similar threats and generally show limited resilience due to their intrinsic life history traits such as low fecundity rates and high longevity. Consequently, they share common conservation challenges (e.g. Hooker and Gerber, 2004; Lascelles et al., 2014).

Mechanical and corrosion properties of Ni-Cr-Fe Alloy 600 related to primary side SCC

International Nuclear Information System (INIS)

Begley, J.A.; Jacko, R.J.; Gold, R.E.

1987-01-01

The two-fold objective of the program is to provide the mechanical property data required for the development of a strain rate damage model for environmentally assisted cracking of Inconel 600 and to evaluate critical damage model parameters in primary water environments by conducting a series of stress corrosion tests. The test program includes mechanical property tests at 20 0 C, 316 0 C and strain rate tests to determine critical strain rate SCC parameters in primary water environments. Data are presented from slow strain rate tensile tests, stress relaxation tests and creep tests. A short discussion of the Gerber-Garud Strain Rate Damage Model is included to provide the background rationale for the test program. Utilitarian aspects of the Strain Rate Damage Model and the test program data are presented. Analysis of accelerated stress corrosion testing at high temperatures, and the contribution of thermally activated inelastic deformation to apparent activation energies for stress corrosion cracking is emphasized

Development of fabrication technology for low activation vanadium alloys as fusion blanket structural materials

International Nuclear Information System (INIS)

Nagasaka, T.; Muroga, T.; Fukumoto, K.; Watanabe, H.; Grossbeck, M.L.; Chen, J.M.

2005-01-01

High purity vanadium alloy products, such as plates, wires and tubes, were fabricated from reference high-purity V-4Cr-4Ti ingots designated as NIFS-HEAT, by using technologies applicable to industrial scale fabrication. Impurity behavior during breakdown, and its effect on mechanical properties were investigated. It was revealed that mechanical properties of the products were significantly improved by the control of Ti-C, N, O precipitation induced during the processes. (author)

The question about increasing of thermoelectrical Q and percent of the yield of the semiconductor material on the basis of chalcogenides of the bismuth and antimony under conditions of experimental-industrial production

International Nuclear Information System (INIS)

Magerramov, A.A.; Barkhalov, B.S.

2005-01-01

Full text : Different methods of the receiving of monocrystalline ingots of the semiconductor materials for thermo electrical inverter of energy have been considered. On the basis of the analyses of theoretical and experimental data generated series of recommendations, directed to increase thermo electrical Q receiving from thermo electrical materials and increasing percent of yield of semiconductor materials on the basis of chalcogenides of the bismuth and antimony on the basis of industrial production

Advanced broadband baffle materials

International Nuclear Information System (INIS)

Seals, R.D.

1991-01-01

In this paper broadband performance characteristics of robust, light-weight, diffuse-absorptive baffle surfaces fabricated from sputter-deposited beryllium on cross-rolled Be ingot sheet material and on Be foam, plasma sprayed beryllium, plasma sprayed boron-on-beryllium, and chemical vapor deposited boron carbide on graphite are described and compared to Martin Black. An overview of the Optics Manufacturing Operations Development and Integration Laboratory (MODIL) Advanced Optical Baffle Program will be discussed