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Sample records for hydraulic cement production

  1. Preparation of hydraulic cement

    Energy Technology Data Exchange (ETDEWEB)

    1921-08-28

    A process for the preparation of hydraulic cement by the use of oil-shale residues is characterized in that the oil-shale refuse is mixed with granular basic blast-furnace slag and a small amount of portland cement and ground together.

  2. Process of preparing hydraulic cement

    Energy Technology Data Exchange (ETDEWEB)

    1919-12-11

    A process of preparing hydraulic cement from oil shale or shale coke is characterized in that the oil shale or shale coke after the distillation is burned long and hot to liberate the usual amount of carbonic acid and then is fine ground to obtain a slow hardening hydraulic cement.

  3. Mineral resource of the month: hydraulic cement

    Science.gov (United States)

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  4. Production and characterization of setting hydraulic cements based on calcium phosphate

    International Nuclear Information System (INIS)

    Oliveira, Luci C. de; Rigo, Eliana C.S.; Santos, Luis A dos; Boschi, Anselmo Ortega; Carrodeguas, Raul G.

    1997-01-01

    Setting hydraulic cements based on calcium phosphate has risen great interest in scientific literature during recent years due to their total bio compatibility and to the fact that they harden 'in situ', providing easy handling and adaptation to the shape and dimensions of the defect which requires correction, differently from the predecessors, the calcium phosphate ceramics (Hydroxy apatite, β-tri calcium phosphate, biphasic, etc) in the shape of dense or porous blocks and grains. In the work, three calcium-phosphate cement compositions were studied. The resulting compositions were characterized according to the following aspects: setting times, pH, mechanical resistance, crystalline phases, microstructure and solubility in SBF (Simulated Body Fluid). The results show a potential use for the compositions. (author)

  5. Optimizing the hydraulic program of cementing casing strings

    Energy Technology Data Exchange (ETDEWEB)

    Novakovic, M

    1984-01-01

    A technique is described for calculating the optimal parameters of the flow of plugging mud which takes into consideration the geometry of the annular space and the rheological characteristics of the muds. The optimization algorithm was illustrated by a block diagram. Examples are given for practical application of the optimization programs in production conditions. It is stressed that optimizing the hydraulic cementing program is effective if other technical-technological problems in cementing casing strings have been resolved.

  6. Comparison of modified sulfur cement and hydraulic cement for encapsulation of radioactive and mixed wastes

    International Nuclear Information System (INIS)

    Kalb, P.D.; Heiser, J.H. III; Colombo, P.

    1990-01-01

    The majority of solidification/stabilization systems for low-level radioactive waste (LLW) and mixed waste, both in the commercial sector and at Department of Energy (DOE) facilities, utilize hydraulic cement (such as portland cement) to encapsulate waste materials and yield a monolithic solid waste form for disposal. Because hydraulic cement requires a chemical hydration reaction for setting and hardening, it is subject to potential interactions between elements in the waste and binder that can retard or prevent solidification. A new and innovative process utilizing modified sulfur cement developed by the US Bureau of Mines has been applied at Brookhaven National Laboratory (BNL) for the encapsulation of many of these problem wastes. Modified sulfur cement is a thermoplastic material, and as such, it can be heated above its melting point, combined with dry waste products to form a homogeneous mixture, and cooled to form a monolithic solid product. Under sponsorship of the DOE, research and development efforts at BNL have successfully applied the modified sulfur cement process for treatment of a range of LLWs including sodium sulfate salts, boric acid salts, and incinerator bottom ash and for mixed waste contaminated incinerator fly ash. Process development studies were conducted to determine optimal waste loadings for each waste type. Property evaluation studies were conducted to test waste form behavior under disposal conditions by applying relevant performance testing criteria established by the Nuclear Regulatory Commission (for LLW) and the Environmental Protection Agency (for hazardous wastes). Based on both processing and performance considerations, significantly greater waste loadings were achieved using modified sulfur cement when compared with hydraulic cement. Technology demonstration of the modified sulfur cement encapsulation system using production-scale equipment is scheduled for FY 1991

  7. Preparing hydraulic cement from oil-shale residue

    Energy Technology Data Exchange (ETDEWEB)

    1921-08-28

    A process for preparation of hydraulic cement from oil-shale residue is characterized in that, as flux is used, rich-in-lime poor-in-sulfur portland-cement clinker, by which the usual gypsum addition, is avoided.

  8. Effect of wet curing duration on durability parameters of hydraulic cement concretes.

    Science.gov (United States)

    2010-01-01

    Hydraulic cement concrete slabs were cast and stored outdoors in Charlottesville, Virginia, to study the impact of wet curing duration on durability parameters. Concrete mixtures were produced using portland cement, portland cement with slag cement, ...

  9. Hydraulic Conductivity of Residual Soil-Cement Mix

    Science.gov (United States)

    Govindasamy, P.; Taha, M. R.

    2016-07-01

    In Malaysia, although there are several researches on engineering properties of residual soils, however study on the hydraulic conductivity properties of metasedimentary residual soils is still lacking. Construction of containment walls like slurry wall techniques can be achieved with hydraulic conductivity of approximately 5 x 10-7cm/sec. The objectives of the study were to determine the physical properties of metasedimentary residual soils and to determine the influence of 1%, 3%, 5% and 10% of cement on hydraulic conductivity parameters. The coefficient of hydraulic conductivity of the soil naturally and soil-cement mixtures were determined by using the falling head test. According to the test, the hydraulic conductivity of the original soil was 4.16 x 10-8 m/s. The value decreases to 3.89 x 10-8 m/s, 2.78 x 10-8 m/s then 6.83 x 10-9 m/s with the addition of 1%, 3% and 5% of cement additives, respectively. During the hydration process, cement hydrates is formed followed by the increase in pH value and Ca(OH)2 which will alter the modification of pores size and distribution. When the quantity of cement increases, the pores size decrease. But, the addition of 10% cement gives an increased hydraulic conductivity value to 2.78 x 10-8 m/s. With 10%, the pore size increase might due to flocculation and agglomeration reaction. The generated hydraulic conductivity values will indirectly become a guide in the preliminary soil cement stabilization to modify the properties of the soil to become more like the properties of a soft rock.1. Introduction

  10. Importance of granulometry on phase evolution and phase-to-phase relationships of experimentally burned impure limestones intended for production of hydraulic lime and/or natural cement

    Science.gov (United States)

    Kozlovcev, Petr; Přikryl, Richard; Přikrylová, Jiřina

    2015-04-01

    In contrast to modern ordinary Portland cement production from finely ground raw material blends, ancient burning of hydraulic lime was conducted by burning larger pieces of natural raw material. Due to natural variability of raw material composition, exploitation of different beds from even one formation can result the product with significantly different composition and/or properties. Prague basin (Neoproterozoic to pre-Variscan Palaeozoic of the central part of the Bohemian Massif - the so-called Barrandian area, Czech Republic) represents a classical example of the limestone-rich region with long-term history of limestone burning for quick lime and/or various types of hydraulic binders. Due to the fact that burning of natural hydraulic lime has been abandoned in this region at the turn of 19th/20th c., significant gap in knowledge on the behavior of various limestone types and on the influence of minor variance in composition on the quality of burned product is encountered. Moreover, the importance of employment of larger pieces of raw material for burning for the development of proper phase-to-phase relationships (i.e. development of hydraulic phases below sintering temperature at mutual contacts of minerals) has not been examined before. To fill this gap, a representative specimens of major limestone types from the Prague basin have been selected for experimental study: Upper Silurian limestone types (Přídolí and Kopanina Lms.), and Lower Devonian limestones (Radotín, Kotýs, Řeporyje, Dvorce-Prokop, and Zlíchov Lms.). Petrographic character of the experimental material was examined by polarizing microscopy, cathodoluminescence, scanning electron microscopy with an energy dispersive spectrometer (SEM-EDS), and X-ray diffraction (XRD) of insoluble residue. Based on the data from wet silicate analyses, modal composition of studied impure limestones was computed. Experimental raw material was burned in laboratory electric furnace at 1000 and 1200°C for 3

  11. Production and characterization of setting hydraulic cements based on calcium phosphate; Obtencao e caracterizacao de cimentos de fosfato de calcio de pega hidraulica

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Luci C. de; Rigo, Eliana C.S.; Santos, Luis A dos; Boschi, Anselmo Ortega [Sao Carlos Univ., SP (Brazil). Dept. de Engenharia de Materiais; Carrodeguas, Raul G. [Universidad de La Habana, Habana (Cuba). Centro de Biomateriales

    1997-12-31

    Setting hydraulic cements based on calcium phosphate has risen great interest in scientific literature during recent years due to their total bio compatibility and to the fact that they harden `in situ`, providing easy handling and adaptation to the shape and dimensions of the defect which requires correction, differently from the predecessors, the calcium phosphate ceramics (Hydroxy apatite, {beta}-tri calcium phosphate, biphasic, etc) in the shape of dense or porous blocks and grains. In the work, three calcium-phosphate cement compositions were studied. The resulting compositions were characterized according to the following aspects: setting times, pH, mechanical resistance, crystalline phases, microstructure and solubility in SBF (Simulated Body Fluid). The results show a potential use for the compositions. (author) 6 figs., 4 tabs.

  12. Micro Mechanics and Microstructures of Major Subsurface Hydraulic Barriers: Shale Caprock vs Wellbore Cement

    Science.gov (United States)

    Radonjic, M.; Du, H.

    2015-12-01

    Shale caprocks and wellbore cements are two of the most common subsurface impermeable barriers in the oil and gas industry. More than 60% of effective seals for geologic hydrocarbon bearing formations as natural hydraulic barriers constitute of shale rocks. Wellbore cements provide zonal isolation as an engineered hydraulic barrier to ensure controlled fluid flow from the reservoir to the production facilities. Shale caprocks were deposited and formed by squeezing excess formation water and mineralogical transformations at different temperatures and pressures. In a similar process, wellbore cements are subjected to compression during expandable tubular operations, which lead to a rapid pore water propagation and secondary mineral precipitation within the cement. The focus of this research was to investigate the effect of wellbore cement compression on its microstructure and mechanical properties, as well as a preliminary comparison of shale caprocks and hydrated cement. The purpose of comparative evaluation of engineered vs natural hydraulic barrier materials is to further improve wellbore cement durability when in contact with geofluids. The micro-indentation was utilized to evaluate the change in cement mechanical properties caused by compression. Indentation experiments showed an overall increase in hardness and Young's modulus of compressed cement. Furthermore, SEM imaging and Electron Probe Microanalysis showed mineralogical alterations and decrease in porosity. These can be correlated with the cement rehydration caused by microstructure changes as a result of compression. The mechanical properties were also quantitatively compared to shale caprock samples in order to investigate the similarities of hydraulic barrier features that could help to improve the subsurface application of cement in zonal isolation. The comparison results showed that the poro-mechanical characteristics of wellbore cement appear to be improved when inherent pore sizes are shifted to

  13. Preparing hydraulic cement from oil-shale slag

    Energy Technology Data Exchange (ETDEWEB)

    1921-11-19

    A process for the preparation of hydraulic cementing material from oil shale or oil-shale slag according to Patent 411,584 is characterized by the fact that the oil-shale slag is added to burnt marl, blast-furnace slag, and the like, whereupon the mixture is milled to dust in the known way.

  14. Preparation of hydraulic cement from oil-shale

    Energy Technology Data Exchange (ETDEWEB)

    1921-08-28

    A process for the preparation of hydraulic cement from oil-shale or oil-shale residue is characterized in that, the oil-shale or shale-coke together with a slight amount of marl is burned under sintering conditions and the residue obtained is ground to a fine dust.

  15. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted...... for the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability...

  16. Estimates of global, regional, and national annual CO{sub 2} emissions from fossil-fuel burning, hydraulic cement production, and gas flaring: 1950--1992

    Energy Technology Data Exchange (ETDEWEB)

    Boden, T.A.; Marland, G. [Oak Ridge National Lab., TN (United States); Andres, R.J. [University of Alaska, Fairbanks, AK (United States). Inst. of Northern Engineering

    1995-12-01

    This document describes the compilation, content, and format of the most comprehensive C0{sub 2}-emissions database currently available. The database includes global, regional, and national annual estimates of C0{sub 2} emissions resulting from fossil-fuel burning, cement manufacturing, and gas flaring in oil fields for 1950--92 as well as the energy production, consumption, and trade data used for these estimates. The methods of Marland and Rotty (1983) are used to calculate these emission estimates. For the first time, the methods and data used to calculate CO, emissions from gas flaring are presented. This C0{sub 2}-emissions database is useful for carbon-cycle research, provides estimates of the rate at which fossil-fuel combustion has released C0{sub 2} to the atmosphere, and offers baseline estimates for those countries compiling 1990 C0{sub 2}-emissions inventories.

  17. [Endodontics in motion: new concepts, materials and techniques 1. Hydraulic Calcium Silicate Cements].

    Science.gov (United States)

    Moinzadeh, A T; Jongsma, L; de Groot-Kuin, D; Cristescu, R; Neirynck, N; Camilleri, J

    2015-01-01

    Hydraulic Calcium Silicate Cements (HCSCs) constitute a group of materials that have become increasingly popular in endodontics since the introduction of Mineral Trioxide Aggregate (MTA) in the 1990s. MTA is Portland cement to which bismuth oxide has been added to increase its radiopacity. The most important property of MTA is its capacity to set in water or a humid environment. However, MTA also has important limitations, for example, it's difficult to work with and can discolour teeth. Recently, numerous products based on HCSC chemistry, which can be considered as modifications of MTA intended to reduce its limitations, have become available on the market. Despite their potential advantages, all of these materials have their own specific limitations that are currently insufficiently known and investigated.

  18. The quest for performance-related specifications for hydraulic cement concrete.

    Science.gov (United States)

    1982-01-01

    This paper reviews some of the problems associated with quality assurance for hydraulic cement concrete and the difficulties of relating the results of quality control and acceptance testing to the performance of the concrete facility. The importance...

  19. Hydraulic activity of belite cement from class C coal fly ash. Effect of curing and admixtures

    OpenAIRE

    Goñi, S., Guerrero, A.

    2006-01-01

    [EN] The effect of curing method and a water-reducing additive on the hydraulic activity of high lime content (ASTM type C) fly ash belite cement (FABC-2-W) is reported. A class C fly ash was subjected to hydrothermal treatment and subsequent calcination to synthesize FABC. Hydraulic activity was evaluated in the cement paste over 180 days from the physically bound water content as determined by thermogravimetric analysis and the degree of hydration, in turn found with...

  20. Solidification of ion exchange resin wastes in hydraulic cement

    International Nuclear Information System (INIS)

    Neilson, R.M. Jr.; Kalb, P.; Fuhrmann, M.; Colombo, P.

    1982-01-01

    Work has been conducted to investigate the solidification of ion exchange resin wastes with portland cements. These efforts have been directed toward the development of acceptable formulations for the solidification of ion exchange resin wastes and the characterization of the resultant waste forms. This paper describes formulation development work and defines acceptable formulations in terms of ternary phase compositional diagrams. The effects of cement type, resin type, resin loading, waste/cement ratio and water/cement ratio are described. The leachability of unsolidified and solidified resin waste forms and its relationship to full-scale waste form behavior is discussed. Gamma irradiation was found to improve waste form integrity, apparently as a result of increased resin crosslinking. Modifications to improve waste form integrity are described. 3 tables

  1. Environmental interactions of cement-based products

    NARCIS (Netherlands)

    Florea, M.V.A.; Schmidt, W.; Msinjili, N.S.

    2016-01-01

    The environmental interactions of concrete and other cement-based products encompasses both the influence of such materials on their environment, as well as the effects of the environment on the materials in time. There are a number of ways in which the environmental impact of concrete can be

  2. Use of Incineration Solid Waste Bottom Ash as Cement Mixture in Cement Production

    Science.gov (United States)

    Jun, N. H.; Abdullah, M. M. A. B.; Jin, T. S.; Kadir, A. A.; Tugui, C. A.; Sandu, A. V.

    2017-06-01

    Incineration solid waste bottom ash was use to examine the suitability as a substitution in cement production. This study enveloped an innovative technology option for designing new equivalent cement that contains incineration solid waste bottom ash. The compressive strength of the samples was determined at 7, 14, 28 and 90 days. The result was compared to control cement with cement mixture containing incineration waste bottom ash where the result proved that bottom ash cement mixture able achieve its equivalent performance compared to control cement which meeting the requirement of the standards according to EN 196-1. The pozzolanic activity index of bottom ash cement mixture reached 0.92 at 28 days and 0.95 at 90 and this values can be concluded as a pozzolanic material with positive pozzolanic activity. Calcium hydroxide in Portland cement decreasing with the increasing replacement of bottom ash where the reaction occur between Ca(OH)2 and active SiO2.

  3. An Investigation of the Uniaxial Compressive Strength of a Cemented Hydraulic Backfill Made of Alluvial Sand

    Directory of Open Access Journals (Sweden)

    Guangsheng Liu

    2017-01-01

    Full Text Available Backfill is commonly used in underground mines. The quality control of the backfill is a key step to ensure it meets the designed strength requirement. This is done through sample collection from the underground environment, followed by uniaxial compression tests to obtain the Uniaxial Compressive Strength (UCS in the laboratory. When the cylindrical cemented backfill samples are axially loaded to failure, several failure modes can be observed and mainly classified into diagonal shear failure and axial split failure. To date, the UCS obtained by these two failure modes are considered to be the same with no distinction between them. In this paper, an analysis of the UCS results obtained on a cemented hydraulic backfill made of alluvial sand at a Canadian underground mine over the course of more than three years is presented. The results show that the UCS values obtained by diagonal shear failure are generally higher than those obtained by axial split failure for samples with the same recipe and curing time. This highlights the importance of making a distinction between the UCS values obtained by the two different modes of failure. Their difference in failure mechanism is explained. Further investigations on the sources of the data dispersion tend to indicate that the UCS obtained by laboratory tests following the current practice may not be representative of the in-situ strength distribution in the underground stopes due to segregation in cemented hydraulic backfill.

  4. Global CO2 emissions from cement production

    Science.gov (United States)

    Andrew, Robbie M.

    2018-01-01

    The global production of cement has grown very rapidly in recent years, and after fossil fuels and land-use change, it is the third-largest source of anthropogenic emissions of carbon dioxide. The required data for estimating emissions from global cement production are poor, and it has been recognised that some global estimates are significantly inflated. Here we assemble a large variety of available datasets and prioritise official data and emission factors, including estimates submitted to the UNFCCC plus new estimates for China and India, to present a new analysis of global process emissions from cement production. We show that global process emissions in 2016 were 1.45±0.20 Gt CO2, equivalent to about 4 % of emissions from fossil fuels. Cumulative emissions from 1928 to 2016 were 39.3±2.4 Gt CO2, 66 % of which have occurred since 1990. Emissions in 2015 were 30 % lower than those recently reported by the Global Carbon Project. The data associated with this article can be found at https://doi.org/10.5281/zenodo.831455.

  5. Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

    Directory of Open Access Journals (Sweden)

    Yufei Yang

    2013-01-01

    Full Text Available To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O were mixed with cement production raw materials and calcined to produce cement clinker. Then, clinker was mixed water to prepare cement paste. EPMA results showed that As was generally distributed throughout the cement paste. As content in calcium silicate hydrates gel (C-S-H was in low level, but higher than that in other cement mineral phases. This means that most of As is expected to form some compounds that disperse on the surfaces of cement mineral phases. Linear combination fitting (LCF of the X-ray absorption near edge structure spectra revealed that As in the cement paste was predominantly As(V and mainly existed as Mg3(AsO42, Ca3(AsO42, and Na2HAsO4.

  6. Content of heavy metals and chemical composition of the hydraulic cement marketed in Costa Rica

    International Nuclear Information System (INIS)

    Venegas Padilla, Jimmy; Calderon Jimenez, Bryan; Sibaja Brenes, Jose Pablo; Salazar Delgado, Jorge; Rodriguez Castro, Ellen

    2017-01-01

    The concentration of heavy metals, specifically lead (Pb), chromium (Cr), and mercury (Hg), and also the chemical composition (CaO, SiO 2 , Al 2 O 3 , Fe 2 O 3 among others) were quantified of the hydraulic cement marketed in Costa Rica. The physical parameters of density and fineness confirmed the homogeneity of the samples to determinate accurately the content of the major components and heavy metals in the cements. The mineralogical constitution was determined by X-ray Fluorescence (XRF). Specifically, the cements showed a mass fraction in the range of (61.22 - 63.12) % of CaO, (18.10 - 26.14) % of SiO 2 , (3.70 - 6.05) % of Al 2 O 3 , (2.57 - 3.36) % Fe 2 O 3 and (0.60 - 4.09) % de MgO. Other components such as MgO, TiO 2 , K 2 O, P 2 O 5 , Na 2 O and Mn 2 O 3 were found on an average mass fraction lower than 1%. Moreover, using the ignition test results and assuming a complete decomposition of the limestone, it was possible to estimate (indirectly) the content of CaCO 3 and CaO given by the raw materials. The metal content of the heavy metals was determined using Flame Atomic Absorption Spectroscopy (FAAS), Electrothermal Atomic Absorption Spectroscopy (ETAAS), and Cold Vapor Atomic Absorption Spectroscopy (CVAAS). The analysis demonstrated that the Pb in cements is present in different concentrations ranging the (2.45 ± 0.72) mg kg -1 to the (8.95 ± 1.34) mg kg -1 . Chromium (Cr) was presented in higher concentrations of (10.69 ± 0.92) mg kg-1. The Hg concentration was below 0.141 ± 0.021 mg kg -1 . In general terms, the hydraulic cements marketed and used in Costa Rica have a suitable chemical composition compared with some cements marketed in Germany. The results of the content of heavy metals presented in this study provide significant information for future studies in the area of toxicology, ecotoxicology, standardization and national regulation. (author) [es

  7. Cement Types, Composition, Uses and Advantages of Nanocement, Environmental Impact on Cement Production, and Possible Solutions

    Directory of Open Access Journals (Sweden)

    S. P. Dunuweera

    2018-01-01

    Full Text Available We first discuss cement production and special nomenclature used by cement industrialists in expressing the composition of their cement products. We reveal different types of cement products, their compositions, properties, and typical uses. Wherever possible, we tend to give reasons as to why a particular cement type is more suitable for a given purpose than other types. Cement manufacturing processes are associated with emissions of large quantities of greenhouse gases and environmental pollutants. We give below quantitative and qualitative analyses of environmental impact of cement manufacturing. Controlling pollution is a mandatory legal and social requirement pertinent to any industry. As cement industry is one of the biggest CO2 emitters, it is appropriate to discuss different ways and means of CO2 capture, which will be done next. Finally, we give an account of production of nanocement and advantages associated with nanocement. Nanofillers such as nanotitania, nanosilica, and nanoalumina can be produced in large industrial scale via top-down approach of reducing size of naturally available bulk raw materials to those in the nanorange of 1 nm–100 nm. We mention the preparation of nanotitania and nanosilica from Sri Lankan mineral sands and quartz deposits, respectively, for the use as additives in cement products to improve performance and reduce the amount and cost of cement production and consequent environmental impacts. As of now, mineral sands and other treasures of minerals are exported without much value addition. Simple chemical modifications or physical treatments would add enormous value to these natural materials. Sri Lanka is gifted with highly pure quartz and graphite from which silica and graphite nanoparticles, respectively, can be prepared by simple size reduction processes. These can be used as additives in cements. Separation of constituents of mineral sands is already an ongoing process.

  8. Geographic patterns of carbon dioxide emissions from fossil-fuel burning, hydraulic cement production, and gas flaring on a one degree by one degree grid cell basis: 1950 to 1990

    Energy Technology Data Exchange (ETDEWEB)

    Brenkert, A.L. [ed.] [Oak Ridge National Lab., TN (United States). Carbon Dioxide Information Analysis Center; Andres, R.J. [Univ. of Alaska, Fairbanks, AK (United States). Inst. of Northern Engineering; Marland, G. [Oak Ridge National Lab., TN (United States). Environmental Sciences Div.; Fung, I. [Univ. of Victoria, British Columbia (Canada)]|[National Aeronautics and Space Administration, New York, NY (United States). Goddard Inst. for Space Studies; Matthews, E. [Columbia Univ., New York, NY (United States)]|[National Aeronautics and Space Administration, New York, NY (United States). Goddard Inst. for Space Studies

    1997-03-01

    Data sets of one degree latitude by one degree longitude carbon dioxide (CO{sub 2}) emissions in units of thousand metric tons of carbon (C) per year from anthropogenic sources have been produced for 1950, 1960, 1970, 1980 and 1990. Detailed geographic information on CO{sub 2} emissions can be critical in understanding the pattern of the atmospheric and biospheric response to these emissions. Global, regional and national annual estimates for 1950 through 1992 were published previously. Those national, annual CO{sub 2} emission estimates were based on statistics on fossil-fuel burning, cement manufacturing and gas flaring in oil fields as well as energy production, consumption and trade data, using the methods of Marland and Rotty. The national annual estimates were combined with gridded one-degree data on political units and 1984 human populations to create the new gridded CO{sub 2} emission data sets. The same population distribution was used for each of the years as proxy for the emission distribution within each country. The implied assumption for that procedure was that per capita energy use and fuel mix is uniform over a political unit. The consequence of this first-order procedure is that the spatial changes observed over time are solely due to changes in national energy consumption and nation-based fuel mix. Increases in emissions over time are apparent for most areas.

  9. Hydraulic cements in the protection of faces and galleries; Cementos acuosos en protecciones de tajos y galerias

    Energy Technology Data Exchange (ETDEWEB)

    Margareto Garcia, J.; Gutierrez Peinador, V.; Gonzalez Canibano, J. [Hulleras del Norte, S.A., Oviedo (Spain)

    1994-05-01

    The project realised by Hunosa with the financial aid of Ocicarbon, consisted of two phases, the first of which permitted the testing of the good performance, including setting and resistance, of the hydraulic cement used in the TEPAK system, as well as the good operation of the system in the setting up of beams over vertical or inclined strata. The first phase of the project concluded with the carrying out of some initial tests, designed to find possible local substitutes for the original components of TEPAK, which are imported products with high prices. As a consequence the encouraging results of the abovementioned tests, Hunosa proposed the extension of the project to be able to culminate in the objective of finding substitute materials for TEPAK, more economic and also useable, which was to be the object of the second phase of the project.

  10. Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

    DEFF Research Database (Denmark)

    Skibsted, Jørgen; Hall, Christopher

    2008-01-01

    Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly...

  11. Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

    International Nuclear Information System (INIS)

    Skibsted, Jorgen; Hall, Christopher

    2008-01-01

    Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly

  12. Cement production from coal conversion residues

    International Nuclear Information System (INIS)

    Brown, L.D.; Clavenna, L.R.; Eakman, J.M.; Nahas, N.C.

    1981-01-01

    Cement is produced by feeding residue solids containing carbonaceous material and ash constituents obtained from converting a carbonaceous feed material into liquids and/or gases into a cement-making zone and burning the carbon in the residue solids to supply at least a portion of the energy required to convert the solids into cement

  13. Hydraulic activity of belite cement from class C coal fly ash. Effect of curing and admixtures

    Directory of Open Access Journals (Sweden)

    Guerrero, A.

    2006-09-01

    Full Text Available The effect of curing method and a water-reducing additive on the hydraulic activity of high lime content (ASTM type C fly ash belite cement (FABC-2-W is reported. A class C fly ash was subjected to hydrothermal treatment and subsequent calcination to synthesize FABC. Hydraulic activity was evaluated in the cement paste over 180 days from the physically bound water content as determined by thermogravimetric analysis and the degree of hydration, in turn found with X-ray diffraction (XRD analysis. Mechanical strength, porosity and pore size distribution were also studied in equivalent mortar samples.En este trabajo se discute la influencia del tipo de curado y de un aditivo reductor de la demanda de agua en la actividad hidráulica de un cemento belítico de cenizas volantes de alto contenido en cal denominado (CBCV-2-A. Este cemento ha sido sintetizado por una ruta húmeda hidrotermal con posterior calcinación, empleando ceniza volante de alto contenido en cal (ASTM tipo C como materia prima. La actividad hidráulica se ha estudiado en la pasta de cemento, durante un periodo de 180 días, por medio del contenido de agua combinada, determinada por análisis termogravimétrico, y el grado de hidratación por difracción de rayos X (DRX. La resistencia mecánica y la porosidad total y distribución de tamaño de poro se han estudiado en probetas equivalentes de mortero

  14. "MTA"-an Hydraulic Silicate Cement: review update and setting reaction.

    Science.gov (United States)

    Darvell, B W; Wu, R C T

    2011-05-01

    To review the current status and understanding of Portland cement-like endodontic materials commonly referred to by the trade designation "MTA" (alias "Mineral Trioxide Aggregate"), and to present an outline setting reaction scheme, hitherto unattempted. The literature was searched using on-line tools, overlapping an earlier substantial review to pick up any omissions, including that in respect of ordinary Portland cement (OPC), with which MTA shares much. The search was conducted for the period January 2005 to December 2009 using 'MTA', 'GMTA', 'WMTA', and 'mineral AND trioxide AND aggregate' as keywords, with various on-line search engines including ScienceDirect (http://www.sciencedirect.com), SAGE Journals Online (http://online.sagepub.com), Wiley Online Library (http://onlinelibrary.wiley.com), SciELO Scientific electronic library online (http://www.scielo.br/scielo.php), JSTOR (http://www.jstor.org), and Scopus (http://www.scopus.com). References of articles found were cross-checked where appropriate for missed publications. Manufacturers' and related websites were searched with Google Search (http://www.google.com.hk). A generic name for this class of materials, Hydraulic Silicate Cement (HSC), is proposed, and an outline reaction scheme has been deduced. HSC has distinct advantages apparent, including sealing, sterilizing, mineralizing, dentinogenic and osteogenic capacities, which research continues to demonstrate. However, ad hoc modifications have little supporting justification. While HSC has a definite place in dentistry, with few of the drawbacks associated with other materials, some improvements in handling and other properties are highly desirable, as are studies of the mechanisms of the several beneficial physiological effects. Reference to the extensive, but complex, literature on OPC may provide the necessary insight. Copyright © 2011 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  15. Identifying improvement potentials in cement production with life cycle assessment.

    Science.gov (United States)

    Boesch, Michael Elias; Hellweg, Stefanie

    2010-12-01

    Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending.

  16. Strength improvement of fibre cement product

    Directory of Open Access Journals (Sweden)

    Waranya Sonphuak

    2013-10-01

    Full Text Available This paper presents a methodology to improve the strength or the Modulus of Rupture (MOR of fibre cement. The Six Sigma approach with the DMAIC steps was applied to a case study company. This research started from defining problem, setting the project objective and the project scope. Next, the measurement system was analyzed and the process map was set up. The potential factors of the problem was then determined. Due to there were many factors that affect the MOR, the Cause and Effect Matrix and the Failure Mode and Effect Analysis technique were then used to reduce the number of factors to be studied further. Next, three process factors, which were the pulp slurry freeness, the film-layer thickness, and the pressure step, were optimized using the results from the Box-Behnken experimental design. Other 13 remaining factors were improved by creating or revising the standard work instructions and training the operators. After that, the statistical process control and the control plan were set up to control the production processes. After improvement, the process capability index (Ppk significantly increased from 0.26 to 1.35.

  17. The fundamentals of the radiation thermal technology for cement production

    International Nuclear Information System (INIS)

    Abramson, I.G.; Kapralova, R.M.; Nikiforov, Yu.V.; Egorov, G.B.; Vaisman, A.F.

    1995-01-01

    The fundamentals of principally new radiation thermal way of cement production are presented. The peculiarities of qualities and structure of clinker obtained by this way are given. The technical economic advantages of the new technology are shown

  18. Characterization of waste products prepared from radioactive contaminated clayey soil cemented according to the GEODUR process

    International Nuclear Information System (INIS)

    Brodersen, K.; Vinther, A.

    1990-11-01

    Radioactive contaminated soil may arise due to accidents of various types or may be detected during decommisioning of nuclear installations. Ordinary surface soil cannot normally be conditioned using conventional cementation processes since the content of humic materials retards or prevents the solidification. An additive available from the Danish firm Geodur A/S makes it possible to circumvent this difficulty and to produce a monolithic, nondusting waste type using rather small amounts of cement. The report describes work on characterization of such a cemented waste product prepared on basis of clayey top soil from the Risoe area. The claimed advantages of the process was verified, and data for the compression strength (low), hydraulic conductivity (satisfactory) and other pore structure-related properties are given for the obtained products. Unfortunately the behaviour of cesium and strontium, representing two of the most relevant radionuclides, was not too promising. The retention of cesium is satisfactory, but less good than for the untreated soil. Greatly improved cesium retention after drying of the materials was noticed. Good retention of strontium is only obtained after reaction of the material with carbon dioxide from the atmosphere. The behaviour of the two isotopes in other types of cemented waste is somewhat similar, but the decrease in retention compared with untreated soil makes the process less interesting as a possibility for remedial actions after accidents, etc. Some further studies of the cemented soil waste are beeing made within the frame of the Nordic Nuclear Safety Studies. Elements forming low solublity components in the high pH environment in the cemented soil will probably be retained quite efficiently. This was demonstrated in case of Zn. (author) 11 tabs., 22 ills., 8 refs

  19. Optimization and characterization of a cemented ultimate-storage product

    Science.gov (United States)

    Brunner, H.

    1981-12-01

    The U- and Pu-containing packaging wastes can be homogeneously cemented after a washing and fragmentation process. Both finely crushed and coarsely fragmented raw wastes yield products with sufficient mechanical stability. The processability limit of the coarsely fragmented raw waste using cement paste or mortar is largely determined by the cellulose content, which is not to exceed 1.3% by weight in the end waste. Of 9 binders studied, the most corrosion-resistant products were obtained with blast-furnace slag cement, whereas poured concrete and Maxit are much less resistant in five-component brine. In the cemented product, hydrolysis of plasticizers (DOP) from plastics (PVC) occurs, leading to release of 2-ethyl-hexanol. This reaction occurs to a much lower degree with blast-furnace slag cement than with all other binders studied. The binder chosen for further tests consists of blast-furnace slag cement, concrete fluidizer and a stabilizer, and is processed at a W/C ratio of 0.43.

  20. Effect of blended materials on U(VI) retention characteristics for portland cement solidification product

    International Nuclear Information System (INIS)

    Tan Hongbin; Ma Xiaoling; Li Yuxiang

    2006-01-01

    Using the simulated groundwater as leaching liquid, the retention capability of U(VI) in solidification products with Portland cement, the Portland cement containing silica fume, the Portland cement containing metakaolin and the Portland cement containing fly ash was researched by leaching experiments at 25 degree C for 42 d. The results indicate silica fume and metakaolin as blended materials can improve the U(VI) retention capability of Portland cement solidification product, but fly ash can not. (authors)

  1. Calcination of kaolinite clay particles for cement production

    DEFF Research Database (Denmark)

    Gebremariam, Abraham Teklay; Yin, Chungen; Rosendahl, Lasse

    2014-01-01

    Kaolinite rich clay particles calcined under certain conditions can attain favorable pozzolanic properties and can be used to substitute part of the CO2 intensive clinker in cement production. To better guide calcination of a clay material, a transient one-dimensional single particle model...

  2. Top-down cracking of rigid pavements constructed with fast setting hydraulic cement concrete

    CSIR Research Space (South Africa)

    Heath, AC

    2009-01-29

    Full Text Available Jointed plain concrete pavement (JPCP) test sections were constructed using fast setting hydrualic cement concrete (FSHCC) as part of the California accelerated pavement testing program (CAL/APT). Many of the longer slabs cracked under environmental...

  3. Accelerated test for measuring sulfate resistance of hydraulic cements for Caltrans LLPRS program

    Science.gov (United States)

    2000-04-01

    Many California soils are rich in sulfates, which can have deleterious effects on the cements used in rigid pavements. Field experience has demonstrated that sulfate attack usually manifests itself in the form of loss of adhesion and strength. In ord...

  4. Polyelectrolyte addition effect on the properties of setting hydraulic cements based on calcium phosphate

    International Nuclear Information System (INIS)

    Santos, Luis A. dos; Oliveira, Luci C. de; Rigo, Eliana C.S.; Boschi, Anselmo Ortega; Carrodeguas, Raul Gracia

    1997-01-01

    In the present work the effects of the addition of some poly electrolytes (sodium alginate and poly acrylic acid) on the solubility, crystalline phases, pH and mechanical strength under compression of three calcium phosphate cements were studied. (author)

  5. Immobilisation of MTR waste in cement (product evaluation)

    International Nuclear Information System (INIS)

    Howard, C.G.; Lee, D.J.

    1988-01-01

    The enriched uranium/aluminium fuel used in Material Testing Reactors is reprocessed at Dounreay Nuclear Power Development Establishment (DNE). The main chemical component of the liquid waste produced by this process is acid deficient aluminium nitrate. The primary objective of this project is to find a suitable process for changing the highly mobile radioactive waste into an inert stable solid. Work carried out on the development of the immobilisation process showed that a conditioning stage (neutralisation) is required to make the acid waste compatible with cement. Small scale experiments showed that adding Ordinary Portland Cement blended with ground granulated Blast Furnace Slag to Simulant MTR Liquor produces an acceptable product. The process has been demonstrated at full scale (200 litres) and the products have been subjected to an extensive programme of destructive and non-destructive testing. (author)

  6. Utilization of steel slag for Portland cement clinker production.

    Science.gov (United States)

    Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

    2008-04-01

    The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

  7. Immobilization of tritiated waste-water by hydraulic cements. A survey of the state-of-the-art

    International Nuclear Information System (INIS)

    Mannone, F.

    1987-01-01

    An experimental research programme including as one of its major items the definition of a strategy for tritiated waste management is being prepared at the JRC-Ispra. Laboratory work will be performed in ETHEL, the European Tritium Handling Experimental Laboratory under construction at Ispra. To provide background information needed for defining items and planning the execution of such activities, a survey of the state of the art and R and D performed in the field of tritiated water immobilization by hydraulic cements and ultimate packaging by multiple containment systems has been carried out. Particular attention has been focused on results of tritium leach test programmes performed at various USA laboratories in order to verify the leach resistance properties of some tritium immobilization and containment options. Problems and draw backs associated with such options are discussed. Final conclusions are presented. 49 refs

  8. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  9. NOx from cement production - reduction by primary measures

    DEFF Research Database (Denmark)

    Jensen, Lars Skaarup

    1999-01-01

    cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...... rotary kilns, while NOx formation from fuel-N and reduction of NOx take place in calciners. NOx formation in the rotary kiln is mainly governed by the necessary clinker burning temperature and is not very amenable to control, while net NOx formation in calciners depends strongly on calciner design......, calciner operation, fuel properties and on the NOx level from the rotary kiln. The low-NOx calciner types presently marketed are based on combinations of reburning, air staging and temperature control and seem equivalent in their ability to restrict NOx formation. If fuels with a significant volatile...

  10. Characterisation of cemented/bituminized LAW and MAW waste products

    International Nuclear Information System (INIS)

    Vejmelka, P.; Johnsen, P.; Kluger, W.; Koester, R.

    1987-01-01

    In the context of work for characterising low and medium activity waste products, investigations were carried out to determine the release of radioactivity from binding waste in given accidents, such as mechanical and thermal loading for the operating phase of a final store. The effects of mechanical loads on MAW cement products and the effects of thermal laods on MAW cement and MAW bitumen products were examined. The release of fine dust reaching the lungs, with a particle size of ≤10 μm from a 200 litre roller seam cement binder with a maximum mechanical load of 3x10 5 Nm covering the accident case is about 1.5 g and therefore corresponds to ≅ 10 -4 % of the total radio-activity inventory for homogeneous products. With thermal loading (60 minute oil fire, 800 0 C) ≅ 10 -3 % of the radioactivity inventory is released via the release of water from the waste binder. The activity release of MAW bitumen products containing NaNO 3 (175 litre drum) with thermal load is considerably higher, as due to the NaNO 3 content of the products, after an induction period of about 20 minutes there is an exothermal reaction between the bitumen and the NaNO 3 , which leads to burning of the bitumen with considerable aerosol formation. The Na losses are about 32% and the Pu losses, derived from the results of laboratory experiments with samples containing Eu and Pu and samples containing Eu on the original size, are only 15% maximum, even with complete burn up. It was shown for all the investigations with samples of the original size that the effects of the load cases considered can be reduced or completely avoided by additional packing (concrete shielding). (orig./RB) [de

  11. Cements in radioactive waste management. Characterization requirements of cement products for acceptance and quality assurance purposes

    International Nuclear Information System (INIS)

    Rahman, A.A.; Glasser, F.P.

    1987-01-01

    Cementitious materials are used as immobilizing matrices for low (LLW) and medium-level wastes (MLW) and are also components of the construction materials in the secondary barriers and the repositories. This report has concerned itself with a critical assessment of the quality assurance aspects of the immobilization and disposal of MLW and LLW cemented wastes. This report has collated the existing knowledge of the use and potential of cementitious materials in radioactive waste immobilization and highlighted the physico-chemical parameters. Subject areas include an assessment of immobilization objectives and cement as a durable material, waste stream and matrix characterization, quality assurance concepts, nature of cement-based systems, chemistry and modelling of cement hydration, role and effect of blending agents, radwaste-cement interaction, assessment of durability, degradative and radiolytic processes in cements and the behaviour of cement-based matrices and their near-field interactions with the environment and the repository conditions

  12. Use of MRF residue as alternative fuel in cement production.

    Science.gov (United States)

    Fyffe, John R; Breckel, Alex C; Townsend, Aaron K; Webber, Michael E

    2016-01-01

    Single-stream recycling has helped divert millions of metric tons of waste from landfills in the U.S., where recycling rates for municipal solid waste are currently over 30%. However, material recovery facilities (MRFs) that sort the municipal recycled streams do not recover 100% of the incoming material. Consequently, they landfill between 5% and 15% of total processed material as residue. This residue is primarily composed of high-energy-content non-recycled plastics and fiber. One possible end-of-life solution for these energy-dense materials is to process the residue into Solid Recovered Fuel (SRF) that can be used as an alternative energy resource capable of replacing or supplementing fuel resources such as coal, natural gas, petroleum coke, or biomass in many industrial and power production processes. This report addresses the energetic and environmental benefits and trade-offs of converting non-recycled post-consumer plastics and fiber derived from MRF residue streams into SRF for use in a cement kiln. An experimental test burn of 118 Mg of SRF in the precalciner portion of the cement kiln was conducted. The SRF was a blend of 60% MRF residue and 40% post-industrial waste products producing an estimated 60% plastic and 40% fibrous material mixture. The SRF was fed into the kiln at 0.9 Mg/h for 24h and then 1.8 Mg/h for the following 48 h. The emissions data recorded in the experimental test burn were used to perform the life-cycle analysis portion of this study. The analysis included the following steps: transportation, landfill, processing and fuel combustion at the cement kiln. The energy use and emissions at each step is tracked for the two cases: (1) The Reference Case, where MRF residue is disposed of in a landfill and the cement kiln uses coal as its fuel source, and (2) The SRF Case, in which MRF residue is processed into SRF and used to offset some portion of coal use at the cement kiln. The experimental test burn and accompanying analysis indicate

  13. Study of a hydraulic DCPA/CaO-based cement for dental applications.

    Science.gov (United States)

    El Briak, Hasna; Durand, Denis; Boudeville, Philippe

    2008-02-01

    A CPC was obtained by mixing calcium hydrogenphosphate (DCPA: CaHPO(4)) and calcium oxide with either water or sodium phosphate (NaP) buffers. Physical and mechanical properties such as compressive strength (CS), initial (I) and final (F) setting times, cohesion time (T(C)), dough time (T(D)), swelling time (T(S)), dimensional and thermal behavior, injectability (t(100%)), antimicrobial properties, setting reaction kinetics, and powder stability over time were investigated by varying different parameters such as liquid-to-powder (L/P) ratio (0.35 to 0.7 mL g(-1)), molar calcium-to-phosphate (Ca/P) ratio (1.67 to 3), the pH (4, 7 or 9) and the concentration (0 to 1 M) of the NaP buffer. The best results were obtained with the pH 7 NaP buffer at a concentration of 0.75 M. With this liquid phase, physical and mechanical properties depended on the Ca/P and L/P ratios, varying from 3 to 11 MPa (CS), 6 to 10 min (I), 11 to 15 min (F), 15 to 45 min (T(S)), 3 to 12 min (t(100%)), 16 min (T(D)). This cement expanded during its setting (2.5-7%), and is thus appropriate for tight filling. Finally the cement has antimicrobial activity from Ca/P = 2 and the whole properties were conserved after 8 months storage. Given the mechanical, rheological and antimicrobial properties of this new DCPA/CaO-based cement, its use as root canal sealing or pulp capping material may be considered as similar to calcium hydroxide or ZnO/eugenol-based pastes, without or with a gutta-percha point.

  14. Study of a hydraulic dicalcium phosphate dihydrate/calcium oxide-based cement for dental applications.

    Science.gov (United States)

    el-Briak, Hasna; Durand, Denis; Nurit, Josiane; Munier, Sylvie; Pauvert, Bernard; Boudeville, Phillipe

    2002-01-01

    By mixing CaHPO(4) x 2H(2)O (DCPD) and CaO with water or sodium phosphate buffers as liquid phase, a calcium phosphate cement was obtained. Its physical and mechanical properties, such as compressive strength, initial and final setting times, cohesion time, dough time, swelling time, dimensional and thermal behavior, and injectability were investigated by varying different parameters such as liquid to powder (L/P) ratio (0.35-0.7 ml g(-1)), molar calcium to phosphate (Ca/P) ratio (1.67-2.5) and the pH (4, 7, and 9) and the concentration (0-1 M) of the sodium phosphate buffer. The best results were obtained with the pH 7 sodium phosphate buffer at the concentration of 0.75 M. With this liquid phase, physical and mechanical properties depended on the Ca/P and L/P ratios, varying from 3 to 11 MPa (compressive strength), 6 to 10 min (initial setting time), 11 to 15 min (final setting time), 15 to 30 min (swelling time), 7 to 20 min (time of 100% injectability). The dough or working time was over 16 min. This cement expanded during its setting (1.2-5 % according to Ca/P and L/P ratios); this would allow a tight filling. Given the mechanical and rheological properties of this new DCPD/CaO-based cement, its use as root canal sealing material can be considered as classical calcium hydroxide or ZnO/eugenol-based pastes, without or with a gutta-percha point. Copyright 2002 Wiley Periodicals, Inc. J Biomed Mater Res (Appl Biomater) 63: 447-453, 2002

  15. Experience curve for natural gas production by hydraulic fracturing

    NARCIS (Netherlands)

    Fukui, R.; Greenfield, C.; Pogue, K.; van der Zwaan, B.

    From 2007 to 2012 shale gas production in the US expanded at an astounding average growth rate of over 50yr, and thereby increased nearly tenfold over this short time period alone. Hydraulic fracturing technology, or ``fracking'', as well as new directional drilling techniques, played key roles in

  16. Experience curve for natural gas production by hydraulic fracturing

    International Nuclear Information System (INIS)

    Fukui, Rokuhei; Greenfield, Carl; Pogue, Katie; Zwaan, Bob van der

    2017-01-01

    From 2007 to 2012 shale gas production in the US expanded at an astounding average growth rate of over 50%/yr, and thereby increased nearly tenfold over this short time period alone. Hydraulic fracturing technology, or “fracking”, as well as new directional drilling techniques, played key roles in this shale gas revolution, by allowing for extraction of natural gas from previously unviable shale resources. Although hydraulic fracturing technology had been around for decades, it only recently became commercially attractive for large-scale implementation. As the production of shale gas rapidly increased in the US over the past decade, the wellhead price of natural gas dropped substantially. In this paper we express the relationship between wellhead price and cumulative natural gas output in terms of an experience curve, and obtain a learning rate of 13% for the industry using hydraulic fracturing technology. This learning rate represents a measure for the know-how and skills accumulated thus far by the US shale gas industry. The use of experience curves for renewable energy options such as solar and wind power has allowed analysts, practitioners, and policy makers to assess potential price reductions, and underlying cost decreases, for these technologies in the future. The reasons for price reductions of hydraulic fracturing are fundamentally different from those behind renewable energy technologies – hence they cannot be directly compared – and hydraulic fracturing may soon reach, or maybe has already attained, a lower bound for further price reductions, for instance as a result of its water requirements or environmental footprint. Yet, understanding learning-by-doing phenomena as expressed by an industry-wide experience curve for shale gas production can be useful for strategic planning in the gas sector, as well as assist environmental policy design, and serve more broadly as input for projections of energy system developments. - Highlights: • Hydraulic

  17. Production of portland cement using Moroccan oil shale and comparative study between conventional cement plant and cement plant using oil shale

    International Nuclear Information System (INIS)

    Doumbouya, M.; Kacemi, K.E.; Kitane, S.

    2012-01-01

    Like the use of coal ash from power plants as an addition to cement, oil shale are used for cement production on an industrial scale in Estonia, China, USA and Germany. Oil shale can be utilized in manufacturing the cement. In addition to the utilization of these by-products after combustion, it can also reduce the required temperature for the clinkering reactions during the production of Portland clinker. We performed a study on the Moroccan oil shale to maximize the use of oil shale ash in the manufacturing of Portland cement. We found that Moroccan oil shale ash can be used up to 30% with 70% Portland clinker without altering its principle properties. The corresponding temperature required to generate the required liquid for the clinkering reactions as well as the essential ingredients for clinker was found to be around 850 to 1000 deg. C. The operating temperatures for this optimized blend ratio were found to 1000 deg. C. The resulting Portland clinker from this ratio will need further testing in accordance with international standards for Portland cement to examine properties like strength and setting time. (author)

  18. Ceramic residue for producing cements, method for the production thereof, and cements containing same

    OpenAIRE

    Sánchez de Rojas, María Isabel; Frías, Moisés; Asensio, Eloy; Medina Martínez, César

    2014-01-01

    [EN] The invention relates to a ceramic residue produced from construction and demolition residues, as a puzzolanic component of cements. The invention also relates to a method for producing said ceramic residues and to another method of producing cements using said residues. This type of residue is collected in recycling plants, where it is managed. This invention facilitates a potential commercial launch.

  19. Predicting the Occurrence of Hydraulic Fracture in Grouting Operations Based on the Pressure in the Penetrated Cement Grout

    Directory of Open Access Journals (Sweden)

    Hassan Bakhshandeh Amnieh

    2017-12-01

    Full Text Available Cement grouting is an operation often carried out to consolidate and seal the rock mass in dam sites and tunnels. The quality and efficiency of a grouting operation depends on various factors such as water take, grout properties and grouting pressure. One of the parameters which have the highest effect is pressure since the application of excessive pressure causes the hydraulic fracture phenomenon to occur in the rock mass and too little pressure leads to incomplete grouting and failure to seal the site in a perfect manner. Mathematical modeling is used for the first time in this study to predict and determine the optimum pressure. Thus, the joints that exist in the rock mass are simulated using cylindrical shell model. The joint surroundings are also modeled through Pasternak environment. To obtain equations governing the joints and the surroundings, energy method is used accompanied by Hamilton principle. In the end, an analytical solution method is used to obtain the maximum grouting pressure. In order to validate the modeling, the grouting pressure values obtained by the model were used in the sites of Seymareh and Aghbolagh dams and the relative error rates were measured considering the differences between calculated and actual pressures. Modeling in the examined sections of Seymareh dam showed 29.61, 5.57, 21.98, 32.50 and 9.09 percent error rates and in the sections of Aghbolagh dam it rendered the values of 4.32, 5.40 and 2.96 percent. The results indicate that this modeling can be used to estimate the amount of pressure for hydraulic fracture in grouting, to predict it and to prevent it.

  20. Estimation of CO2 emissions from China’s cement production: Methodologies and uncertainties

    International Nuclear Information System (INIS)

    Ke, Jing; McNeil, Michael; Price, Lynn; Khanna, Nina Zheng; Zhou, Nan

    2013-01-01

    In 2010, China’s cement output was 1.9 Gt, which accounted for 56% of world cement production. Total carbon dioxide (CO 2 ) emissions from Chinese cement production could therefore exceed 1.2 Gt. The magnitude of emissions from this single industrial sector in one country underscores the need to understand the uncertainty of current estimates of cement emissions in China. This paper compares several methodologies for calculating CO 2 emissions from cement production, including the three main components of emissions: direct emissions from the calcination process for clinker production, direct emissions from fossil fuel combustion and indirect emissions from electricity consumption. This paper examines in detail the differences between common methodologies for each emission component, and considers their effect on total emissions. We then evaluate the overall level of uncertainty implied by the differences among methodologies according to recommendations of the Joint Committee for Guides in Metrology. We find a relative uncertainty in China’s cement-related emissions in the range of 10 to 18%. This result highlights the importance of understanding and refining methods of estimating emissions in this important industrial sector. - Highlights: ► CO 2 emission estimates are critical given China’s cement production scale. ► Methodological differences for emission components are compared. ► Results show relative uncertainty in China’s cement-related emissions of about 10%. ► IPCC Guidelines and CSI Cement CO 2 and Energy Protocol are recommended

  1. Pollution impact of cement production on air, soil and water in a ...

    African Journals Online (AJOL)

    Pollution impact of cement production on air, soil and water in a production location in Nigeria. ... Journal of Science and Technology (Ghana) ... location from the pollution source, which served as control for particulate and soil sampling.

  2. Wide-scale utilization of MSWI fly ashes in cement production and its impact on average heavy metal contents in cements: The case of Austria.

    Science.gov (United States)

    Lederer, Jakob; Trinkel, Verena; Fellner, Johann

    2017-02-01

    A number of studies present the utilization of fly ashes from municipal solid waste incineration (MSWI) in cement production as a recycling alternative to landfilling. While there is a lot of research on the impact of MSWI fly ashes utilization in cement production on the quality of concrete or the leaching of heavy metals, only a few studies have determined the resulting heavy metal content in cements caused by this MSWI fly ashes utilization. Making use of the case of Austria, this study (1) determines the total content of selected heavy metals in cements currently produced in the country, (2) designs a scenario and calculates the resulting heavy metal contents in cements assuming that all MSWI fly ashes from Austrian grate incinerators were used as secondary raw materials for Portland cement clinker production and (3) evaluates the legal recyclability of demolished concretes produced from MSWI fly ash amended cements based on their total heavy metal contents. To do so, data from literature and statistics are combined in a material flow analysis model to calculate the average total contents of heavy metals in cements and in the resulting concretes according to the above scenario. The resulting heavy metal contents are then compared (i) to their respective limit values for cements as defined in a new technical guideline in Austria (BMLFUW, 2016), and (ii) to their respective limit values for recycling materials from demolished concrete. Results show that MSWI fly ashes utilization increases the raw material input in cement production by only +0.9%, but the total contents of Cd by +310%, and Hg, Pb, and Zn by +70% to +170%. However these and other heavy metal contents are still below their respective limit values for Austrian cements. The same legal conformity counts for recycling material derived from concretes produced from the MSWI fly ash cements. However, if the MSWI fly ash ratio in all raw materials used for cement production were increased from 0.9% to 22

  3. The long term effect on cement mortar by admixture of spray drying absorption products

    International Nuclear Information System (INIS)

    Jeppesen, K.G.

    1988-01-01

    Preliminary investigations have shown that the substitutions of up to 10% fly ash (FA), with spray drying absorption products (SDA), in cement mortars (cement: 80% rapid portland cement (RPC), 10-20% FA, 0-10% SDA) results in low early strength of the same magnitude as in mortar with 80% RPC + 20% FA. Use of the modified instructions for preparation of mortar prisms containing SDA resulted in satisfactory early strengths. A series of mortar prisms with increasing content of SDA (x% RPC, (100-x)% SDA in cements; 0 80% cannot be stored wet. The effects on mortars of the individual constituents of the SDA-products are studied by XRD, development in strength and density. Fragments of 2 year old SDA containing cement mortars and SDA containing concrete from a parking place have been studied

  4. 75 FR 453 - FLSMidth, Inc., Cement Division, Product Engineering, Including On-Site Leased Workers of Aerotek...

    Science.gov (United States)

    2010-01-05

    ... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-72,048] FLSMidth, Inc., Cement..., Inc., Cement Division, Product Engineering, including on-site leased workers of Aerotek Contract.... were also employed on-site at FLSmidth, Inc., Cement Division, Product Engineering, Bethlehem...

  5. Biphasic products of dicalcium phosphate-rich cement with injectability and nondispersibility

    International Nuclear Information System (INIS)

    Ko, Chia-Ling; Chen, Jian-Chih; Hung, Chun-Cheng; Wang, Jen-Chyan; Tien, Yin-Chun; Chen, Wen-Cheng

    2014-01-01

    In this study, a calcium phosphate cement was developed using tetracalcium phosphate and surface-modified dicalcium phosphate anhydrous (DCPA). This developed injectable bone graft substitute can be molded to the shape of the bone cavity and set in situ through the piping system that has an adequate mechanical strength, non-dispersibility, and biocompatibility. The materials were based on the modified DCPA compositions of calcium phosphate cement (CPC), where the phase ratio of the surface-modified DCPA is higher than that of the conventional CPC for forming dicalcium phosphate (DCP)-rich cement. The composition and morphology of several calcium phosphate cement specimens during setting were analyzed via X-ray diffractometry and transmission electron microscopy coupled with an energy dispersive spectroscopy system. The compressive strength of DCP-rich CPCs was greater than 30 MPa after 24 h of immersion in vitro. The reaction of the CPCs produced steady final biphasic products of DCPs with apatite. The composites of calcium phosphate cements derived from tetracalcium phosphate mixed with surface-modified DCPA exhibited excellent mechanical properties, injectability, and interlocking forces between particles, and they also featured nondispersive behavior when immersed in a physiological solution. - Highlights: • Bone cement precursor with nanocrystals is characterized. • DCP-rich CPCs with nanocrystals exhibited biphasic product phases. • Nanocrystals in cement significantly affected the interlocking ability. • Nanocrystals in cement exhibited higher strength and anti-dispersion. • DCP-rich CPCs increase the potential of bioresorption after reaction

  6. Utilization of Iron Ore Tailings as Raw Material for Portland Cement Clinker Production

    Directory of Open Access Journals (Sweden)

    Li Luo

    2016-01-01

    Full Text Available The cement industry has for some time been seeking alternative raw material for the Portland cement clinker production. The aim of this research was to investigate the possibility of utilizing iron ore tailings (IOT to replace clay as alumina-silicate raw material for the production of Portland cement clinker. For this purpose, two kinds of clinkers were prepared: one was prepared by IOT; the other was prepared by clay as a reference. The reactivity and burnability of raw meal, mineralogical composition and physical properties of clinker, and hydration characteristic of cement were studied by burnability analysis, differential thermal analysis, X-ray diffraction, and hydration analysis. The results showed that the raw meal containing IOT had higher reactivity and burnability than the raw meal containing clay, and the use of IOT did not affect the formation of characteristic mineralogical phases of Portland cement clinker. Furthermore, the physical and mechanical performance of two cement clinkers were similar. In addition, the use of IOT was found to improve the grindability of clinker and lower the hydration heat of Portland cement. These findings suggest that IOT can replace the clay as alumina-silicate raw material for the preparation of Portland cement clinker.

  7. Elution behavior of heavy metals from cement solidified products of incinerated ash waste - 59102

    International Nuclear Information System (INIS)

    Meguro, Yoshihiro; Kawato, Yoshimi; Nakayama, Takuya; Tomioka, Osamu; Mitsuda, Motoyuki

    2012-01-01

    A method, in which incinerated ash is solidified with a cement material, has been developed to dispose radioactive incinerated ash waste. In order to bury the solidified product, it is required that elution of hazardous heavy metals included in the ash from the solidified products is inhibited. In this study, the elution behavior of the heavy metals from the synthetic solidified products, which included Pb(II), Cd(II), and Cr(VI) and were prepared using ordinary portland cement (OPC), blast furnace slag cement (BFS), or a cement material that showed low alkalinity (LA-Cement), was investigated. Several chemicals and materials were added as additive agents to prevent the elution of the heavy metals. When OPC was used, Cd elution was inhibited, but Pb and Cr were not enough even using the additive agent examined. FeSO 4 and Na 2 S additive agents worked effective to inhibit elution of Cr. When BFS was used, the elution of Pb, Cd and Cr was inhibited for the all products prepared. In the case of LA-Cement, the elution of Pb and Cd was inhibited for the all products, but only the product that was added FeSO 4 showed good result of the elution of Cr. (authors)

  8. Effect of Graphene Oxide (GO on the Morphology and Microstructure of Cement Hydration Products

    Directory of Open Access Journals (Sweden)

    Liguo Wang

    2017-12-01

    Full Text Available In this study, the effects of graphene oxide (GO on the microstructure of cement mortars were studied using scanning electron microscopy (SEM, thermogravimetric (TG, and X-ray diffraction (XRD techniques. Cement mortar samples with different proportions of GO (0.02, 0.04, 0.06, and 0.08 wt % based on the weight of cement were prepared. The test results showed that GO affected the crystallization of cement hydration products, C–S–H (calcium silicate hydrate is the main hydrate product and CH (calcium hydroxide. The morphology of hydration products changed with the increase of GO content. Furthermore, the results of XRD analyses showed that the diffraction peak intensity and the crystal grain size of CH (001, (100, (101, and (102 for GO samples increased considerably compared with the control sample. Based on the results, it can be understood that GO can modify the crystal surface of CH, leading to the formation of larger crystals.

  9. 75 FR 4423 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

    Science.gov (United States)

    2010-01-27

    ... Production Act of 1993--Portland Cement Association Notice is hereby given that, on December 14, 2009... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications... Cement, Hannibal, MO has been added as a party to this venture. Also, the following parties have...

  10. 77 FR 5573 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

    Science.gov (United States)

    2012-02-03

    ... Production Act of 1993--Portland Cement Association Notice is hereby given that, on January 6, 2012, pursuant... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications..., Newark, DE, has been added as a party to this venture. Also, Texas-Lehigh Cement Company, Buda, TX...

  11. 76 FR 12370 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

    Science.gov (United States)

    2011-03-07

    ... Production Act of 1993--Portland Cement Association Notice is hereby given that, on February 02, 2011... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications..., Praxair, Danbury, CT; Metso Minerals, York, PA; Lehigh Cement Company LLC, Allentown, PA; Lehigh Northwest...

  12. 76 FR 34252 - Notice Pursuant to the National Cooperative Research and Production Act of 1993; Portland Cement...

    Science.gov (United States)

    2011-06-13

    ... Production Act of 1993; Portland Cement Association Notice is hereby given that, on May 12, 2011, pursuant to.... (``the Act''), Portland Cement Association (``PCA'') has filed written notifications simultaneously with... plaintiffs to actual damages under specified circumstances. Specifically, Drake Cement, LLC, Scottsdale, AZ...

  13. Utilization of flotation wastes of copper slag as raw material in cement production

    International Nuclear Information System (INIS)

    Alp, I.; Deveci, H.; Suenguen, H.

    2008-01-01

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

  14. Utilization of flotation wastes of copper slag as raw material in cement production.

    Science.gov (United States)

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  15. Energy conservation and dust production in wet rotary cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Sell, N J; Fischbach, F A

    1976-12-01

    Energy conservation is currently a major concern of the cement industry. A comparison of data supplied by the U.S. Federal Energy Administration with that gathered in an extensive private study incorporating 29 wet cement plants indicates that a significant reduction of the energy consumed can be accomplished by decreasing the amount of dust generated in the process. Energy saving of 8 percent through dust suppression appears possible by increasing the slurry moisture and by using hammermills rather than impactors as the crushing technique.

  16. Methods and Production of Cementation Materials for Immobilisation into Waste Form. Research of Cementation Processes for Specific Liquid Radioactive Waste Streams of Radiochemical Plants

    International Nuclear Information System (INIS)

    Sukhanov, L.P.

    2013-01-01

    In the near future Russian Federation is planning to use industrial cementation facilities at two radiochemical combines - PA 'Mayak' and Mountain Chemical Combine. Scope of the research within the IAEA CRP contact No. 14176 included the development of cementation processes for specfic liquid radioactive waste streams that are present in these enterprisers. The research on cementation of liquid waste from spent nuclear fuel reprocessing at PA 'Mayak' allowed obtaining experimental data characterizing the technological process and basic characteristics of the produced cement compounds (e.g. mechanical strength, water resistance, frost resistance, flowability, etc.) immobilizing different streams of waste (e.g. hydrated-salt sludges, filter material pulps, mixture of hydrated salt slurries and filter material pulps, tritium liquid waste). Determined optimum technological parameters will allow industrial scale production of cement compound with required quality and higher flowability that is necessary for providing uniform filling of compartments of storage facilities at these sites. The research has been also carried out for the development of cementation technology for immobilization of pulps from storage tanks of Mountain Chemical Combine radiochemical plant. Cementation of such pulps is a difficult technological task because pulps are of complex chemical composition (e.g. hydroxides of manganese, iron, nickel, etc., as well as silicon oxide) and a relatively high activity. The research of cementation process selection for these pulps included studies of the impact of sorbing additive type and content on cement compounds leachability, flowability, impact of cement compound age to its mechanical strength, heat generation of cement compounds and others. The research results obtained allowed testing of cementation facility with a pulse type mixer on the full-scale. Use of such mixer for pulp cementation makes possible to prepare a homogeneous cement compound with the

  17. Advanced technologies of production of cemented carbides and composite materials based on them

    International Nuclear Information System (INIS)

    Bondarenko, V.; Pavlotskaya, E.; Martynova, L.; Epik, I.

    2001-01-01

    The paper presents new technological processes of production of W, WC and (Ti, W)C powders, cemented carbides having a controlled carbon content, high-strength nonmagnetic nickel-bonded cemented carbides, cemented carbide-based composites having a wear-resistant antifriction working layer as well as processes of regeneration of cemented carbide waste. It is shown that these technological processes permit radical changes in the production of carbide powders and products of VK, TK, VN and KKhN cemented carbides. The processes of cemented carbide production become ecologically acceptable and free of carbon black, the use of cumbersome mixers is excluded, the power expenditure is reduced and the efficiency of labor increases. It becomes possible to control precisely the carbon content within a two-phase region -carbide-metal. A high wear resistance of parts of friction couples which are lubricated with water, benzine, kerosene, diesel fuel and other low-viscosity liquids, is ensured with increased strength and shock resistance. (author)

  18. Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

    Directory of Open Access Journals (Sweden)

    Borsuk Grzegorz

    2016-03-01

    Full Text Available Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

  19. Integration of oxygen membranes for oxygen production in cement plants

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Søgaard, Martin; Hjuler, Klaus

    2015-01-01

    The present paper describes the integration of oxygen membranes in cement plants both from an energy, exergy and economic point of view. Different configurations for oxygen enrichment of the tertiary air for combustion in the pre-calciner and full oxy-fuel combustion in both pre-calciner and kiln...

  20. Effect of silica fume on reaction products of uranium (VI) with portland cement

    International Nuclear Information System (INIS)

    Tan Hongbin; Shaanxi Univ. of Technology, Hanzhong; Li Yuxiang

    2005-01-01

    Simulation of radioactive waste of U(VI) by uranyl nitrate and the effects of different additive quantities (12%, 20%, 30%, 35%, 40%) of silica fume on the products of U(VI) with Portland cement were studied at a hydrothermal condition of 180 degree C for a duration of one week. The X-ray powder diffraction examination results showed that the calcium uranate would be transformed into uranophane when the cement contained 30% silica fume. (authors)

  1. The improved heat integration of cement production under limited process conditions: A case study for Croatia

    International Nuclear Information System (INIS)

    Boldyryev, Stanislav; Mikulčić, Hrvoje; Mohorović, Zoran; Vujanović, Milan; Krajačić, Goran; Duić, Neven

    2016-01-01

    Given that cement is the most widely used material for housing and modern infrastructure needs, this paper analyses the energy efficiency of the cement manufacturing processes for a particular cement plant. The cement industry is one of the largest consumers of carbon-containing primary energy sources and one of the primary polluters of the environment, emitting approximately 5% of global pollution. Energy consumption represents the largest part of the production cost for cement factories and has a significant influence on product prices. Given that it is realised in modern society that infrastructural projects lead to a higher level of economy and sustainability for countries, reducing the production cost in the cement industry is a very important problem. The authors analysed the energy consumption of a particular cement factory in Croatia to determine the minimum energy targets of production and proposed pathways to improve energy efficiency. The Process Integration approach was used in this study. Nevertheless, the features of the cement factory forced the research to update its methodological steps to propose real pathways for a retrofit project with the aim of achieving the optimal minimum temperature difference between process streams. There are various streams, including those that contain solid particles, gas and air streams, and streams, that should be cooled down rapidly; these facts become more complicated by the special construction of the process equipment, which causes heat transfer between some streams to be impossible. The main objective of this paper is to determine the potential of real energy savings and propose a solution for a new concept of heat exchanger network (HEN) that avoids the process traps and provides a feasible retrofit. The maximum heat recovery of that production of a particular type of cement was determined and improved when a HEN was built. The authors conclude that the energy consumption of the cement factory can be reduced by

  2. Ecological indices of manufacture of Portland cement clinker and production of the dolomite clinker

    Directory of Open Access Journals (Sweden)

    Vinnichenko Varvara

    2017-01-01

    Full Text Available It is shown that the production of dolomite clinker in comparison with that of Portland cement is environmentally appropriate. When calcining dolomite for cementitious binder, the pollution of the atmosphere by carbon dioxide is reduced due to its isolation during decarbonization reactions of calcium carbonates. Reducing fuel consumption for clinker burning provides less carbon dioxide emissions from combustion products. Reducing the firing temperature creates obstacles to the formation of nitrogen oxides. The production of binders from dolomite in comparison with the production of Portland cement helps to protect the environment from contamination

  3. Application of multi-block methods in cement production

    DEFF Research Database (Denmark)

    Svinning, K.; Høskuldsson, Agnar

    2008-01-01

    distribution and the two last blocks the superficial microstructure analysed by differential thermo gravimetric analysis. The multi-block method is used to identify the role of each part. The score vectors of each block can be analysed separately or together with score vectors of other blocks. Stepwise......Compressive strength at 1 day of Portland cement as a function of the microstructure of cement was statistically modelled by application of multi-block regression method. The observation X-matrix was partitioned into four blocks, the first block representing the mineralogy, the second particle size...... regression is used to find minimum number of variables of each block. The multi-block method proved useful in determining the modelling strength of each data block and finding minimum number of variables within each data block....

  4. Burning Poseidonian shale ash for production of cement

    Energy Technology Data Exchange (ETDEWEB)

    1919-10-28

    A process is described for the burning of shale coke obtained by the deoiling of Poseidonian or the usual kind of shale for the preparation of brick, mortar, or cement, characterized in that the shale coke is thrown on a pile and completely covered with burnt material, so that the gases drawn through this cover will be sufficiently choked to hold the feed at a high temperature as long as possible.

  5. Formulation of criteria for pollution control on cement products produced from solid wastes in China.

    Science.gov (United States)

    Yang, Yufei; Huang, Qifei; Yang, Yu; Huang, Zechun; Wang, Qi

    2011-08-01

    The process of producing cement products from solid waste can increase the level of pollutants in the cement products. Therefore, it is very important to establish a pollution control standard for cement products to protect the environment and human health. This paper presents acceptance limits for the availability of heavy metals in cement products which have been produced from solid wastes and explains how the limits have been calculated. The approach and method used to formulate these criteria were based on EN 12920. The typical exposure scenarios used in this paper involve concrete being used for drinking water supply pipelines and concrete pavements and are based on an analysis of typical applications of cement in China, and the potential for contact with water. The parameters of a tank test which was based on NEN 7375 were set in accordance with the environmental conditions of typical scenarios in China. Mechanisms controlling the release of heavy metals in concrete and a model for that release were obtained using the leaching test. Finally, based on acceptance criteria for drinking water and groundwater quality in China, limit values for the availability of heavy metals in concrete were calculated. Copyright © 2011 Elsevier Ltd. All rights reserved.

  6. Using the low-temperature plasma in cement production

    International Nuclear Information System (INIS)

    Sazonova, N A; Skripnikova, N K

    2015-01-01

    The calculation of the raw-material mixtures and mineralogical composition of the cement clinkers which are synthezed on their base taking into account the disbalanced crystallization of the melting and glassing under conditions of the low-temperature plasma was performed. The difference of the actual values from the calculated ones is 0.69-3.73%. The composition which is characterized as the saturation coefficient 0,88; the silicate module - 3.34, the alumina module - 2.52 in melting of which the alite in amount 78.7%; 3CaO·SiO 2 - 4%; 3CaO·Al 2 O 3 - 9.8%; 12CaO·7Al 2 O 3 -2.9%; CaO free - 1% formed using the lime-stone from the quarry «Pereval» in the town of Slyudyanka and the clay from the deposit «Maximovski» in Irkutsk Region is considered as the optimal one. The structure of the melted clinker is represented as the metastable minerals of alite in the lamellar form with the dimensions up to (3-20)×(80-400) μm and the ratio of length to width 26.6-133. The elongated crystal form may stipulate the high cement activity based on the melted clinkers, which is 82.7-84.2 MPa. Valid- ing the revealed high activity of the viscous substance was confirmed by the results of the scanning electronic microscopy, X-ray phase analysis, with using of which the quantitative and qualitative analyses of the clinker minerals having the deformed crystalic lattice; were performed the morphology of the minerals in the clinker and cement stone, received on its ground, was studied. (paper)

  7. Studies of natural radioactivity in cement products using gamma ray spectroscopy

    International Nuclear Information System (INIS)

    Ibrahim, N.; Periasamy, V.

    2000-01-01

    Evidence from our earlier study on several types of building materials has shown that cement contains a substantial amount of natural occurring radioactive materials. There are many brands of cement products available in Malaysia. Although the basic ingredients of cement are similar across brand, their proportion varies. In this study we have selected twelve brands of cement products which are analysed for natural radioactivity (U,Th,K) using gamma ray spectrometry. The gamma energies of interest are 583.1 keV, 609.3 keV and 1460 keV for nuclides 208 Tl, 214 Bi and 40 K respectively. Our findings show a relatively high activity of 40 K for all cement brands, ranging from 33 Bq/kg to as high as 3010 Bq/kg. Uranium activity ranges from 9Bq/kg to 672 Bq/kg while thorium activity was found range from 6Bq/kg to 94 Bq/kg. The radium equivalent activity is calculated for all brands and the values obtained range between 24 Bq/kg to 879 Bq/kg. Eight out of twelve products possess radium equivalent greater than 370 Bq/kg, a threshold limit for radiation dose equivalent to 1.5 mSv per annum. (author)

  8. Utilization potential of wood clones of Eucalyptus urophylla in the production of wood-cement panels

    Directory of Open Access Journals (Sweden)

    Lourival Marin Mendes

    2011-03-01

    Full Text Available The objective of this study was to evaluate the potential of using clones of Eucalyptus urophylla in the production of wood-cement panels. The study used six clones of Eucalyptus urophylla with 8 years of age, from the Companhia Mineira de Metais, located in Paracatu - MG. For the formation of the panels it was used Portland cement CP V - ARI / Plus, possessing high initial resistance to mineral binder and calcium chloride (CaCl2 as accelerator for the cement curing. The panels were produced with the following parameters: dimensions of 49.5 x 49.5 x 1.5 cm, nominal density of 1.2 g/cm ³, relation wood: cement (1:2.5 and relation water: cement (1:1.5. The results can showed that: (1 for thickness swelling in two and twenty-four hours, only clones 19.28 and 58 attended the specifications, (2 for water absorption, clone 62 showed the best results, (3 to internal bond, only clone 58 didn`t attend specifications, (4 for the compression, clones 19.36 and 58 showed the best results, (5 for MOE and MOR, none of the clones presented values compatible to the bison process. It is suggested the continuation of this line of research, including the manipulation of variables of production, so that all properties be compatible to the minimum required standards.

  9. Analysis of cement solidified product and ash samples and preparation of a reference material

    International Nuclear Information System (INIS)

    Ishimori, Ken-ichiro; Haraga, Tomoko; Shimada, Asako; Kameo, Yutaka; Takahashi, Kuniaki

    2010-08-01

    Simple and rapid analytical methods for radionuclides in low-level radioactive waste have been developed by the present authors. The methods were applied to simulated solidified products and actual metal wastes to confirm their usefulness. The results were summarized as analytical guide lines. In the present work, cement solidified product and ash waste were analyzed followed by the analytical guide lines and subjects were picked up and solved for the application of the analytical guide lines to these wastes. Pulverization and homogenization method for ash waste was improved to prevent a contamination since the radioactivity concentrations of the ash samples were relatively high. Pre-treatment method was altered for the cement solidified product and ash samples taking account for their high concentration of Ca. Newly, an analytical method was also developed to measure 129 I with a dynamic reaction cell inductively coupled plasma mass spectrometer. In the analytical test based on the improved guide lines, gamma-ray emitting nuclides, 60 Co and 137 Cs, were measured to estimate the radioactivity of the other alpha and beta-ray emitting nuclides. The radionuclides assumed detectable, 3 H, 14 C, 36 Cl, 63 Ni, 90 Sr, and alpha-ray emitting nuclides, were analyzed with the improved analytical guide lines and their applicability for cement solidified product and ash samples were confirmed. Additionally a cement solidified product sample was evaluated in terms of the homogeneity and the radioactivity concentrations in order to prepare a reference material for radiochemical analysis. (author)

  10. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

  11. Isotope Production Facility Conceptual Thermal-Hydraulic Design Review and Scoping Calculations

    International Nuclear Information System (INIS)

    Pasamehmetoglu, K.O.; Shelton, J.D.

    1998-01-01

    The thermal-hydraulic design of the target for the Isotope Production Facility (IPF) is reviewed. In support of the technical review, scoping calculations are performed. The results of the review and scoping calculations are presented in this report

  12. Natural radioactivity of raw materials and products of cement manufacturing and of power plant fly ashes

    International Nuclear Information System (INIS)

    Gallyas, Miklos

    1984-01-01

    The natural radioactivity was investigated for several building materials used in Hungary, including cement, concrete, glasses, fine ceramic products, insulation materials, and also for some industrial wastes utilized as building material aggregates like slags, fly ashes etc., from their radiation health aspect. The dose commitments of the population from building materials standardized in several countries are presented. The 232 Th, 226 Ra, and 40 K contents of building materials were measured by gamma spectrometry, using NaI/Tl/scintillation detectors. The results were used to qualify cement materials and fly ash aggregates according to their origin in Hungary, from the point of view of their natural radioactivity. It was concluded that the radioactivity level of the majority of Hungarian cements are below the adopted international standards. (R.P.)

  13. Effectiveness of the Top-Down Nanotechnology in the Production of Ultrafine Cement (~220 nm

    Directory of Open Access Journals (Sweden)

    Byung-Wan Jo

    2014-01-01

    Full Text Available The present investigation is dealing with the communition of the cement particle to the ultrafine level (~220 nm utilizing the bead milling process, which is considered as a top-down nanotechnology. During the grinding of the cement particle, the effect of various parameters such as grinding time (1–6 h and grinding agent (methanol and ethanol on the production of the ultrafine cement has also been investigated. Performance of newly produced ultrafine cement is elucidated by the chemical composition, particle size distribution, and SEM and XRD analyses. Based on the particle size distribution of the newly produced ultrafine cement, it was assessed that the size of the cement particle decreases efficiently with increase in grinding time. Additionally, it is optimized that the bead milling process is able to produce 90% of the cement particle <350 nm and 50% of the cement particle < 220 nm, respectively, after 6.3 h milling without affecting the chemical phases. Production of the ultrafine cement utilizing this method will promote the construction industries towards the development of smart and sustainable construction materials.

  14. The comparison analysis of total factor productivity and eco-efficiency in China's cement manufactures

    International Nuclear Information System (INIS)

    Long, Xingle; Zhao, Xicang; Cheng, Faxin

    2015-01-01

    This paper mainly compares total factor productivity and eco-efficiency in China's cement manufactures from 2005 to 2010. First, we evaluate total factor productivity and eco-efficiency of China's cement manufactures through distance function and directional slack-based measure (DSBM) respectively. Furthermore, we also explore the difference of total factor productivity and eco-efficiency. Last, we investigate the determinants of Malmquist, Mamlquist–Luenberger of China's cement manufactures through random-effect Tobit and bootstrap truncated econometric methods. We find that there are some gaps between Malmquist and Mamlquist–Luenberger of China's cement manufactures. Per labor cement industry value has U-shape relationship with both Malmquist and Malmquist–Luenberger. It is necessary to adopt advanced technology to reduce pollutant emissions. -- Highlights: •Eco-efficiency of cement manufactures is evaluated through slack-based measure. •Eco-efficiency of China's cement manufactures has biases with total factor productivity. •Environmental Kuznets curve is existed for China's cement manufactures

  15. Mortality and cancer morbidity among cement production workers: a meta-analysis.

    Science.gov (United States)

    Donato, Francesca; Garzaro, Giacomo; Pira, Enrico; Boffetta, Paolo

    2016-11-01

    To analyze overall and cause-specific mortality, especially from cancer, among cement production workers. Results from some epidemiological studies suggested an increased risk of overall mortality and of stomach cancer associated with employment in the cement production, but the presence of a hazard and, if present, the magnitude of a risk have not been precisely quantified. We conducted a systematic review and meta-analysis of data on mortality from all causes, cardiovascular or respiratory diseases, and cancer among cement workers. The literature search in PubMed and Scopus up to February 2016 and with appropriate keywords on mortality among cement workers revealed 188 articles which were screened. A total of 117 articles were reviewed in full text and 12 articles, referring to 11 study populations, were found to be relevant and of sufficient quality for further analysis. Meta-analyses were performed using a random-effects model. Eight cohort studies, one proportionate mortality study, and two case-control studies were identified. The summary RRs were 0.89 [95 % confidence interval (CI) 0.76-1.01] for all-cause mortality, 0.94 (95 %, CI 0.80-1.08) for cancer mortality, 1.07 (95 % CI 0.79-1.35) for lung cancer mortality, and 0.93 (95 % CI 0.70-1.17) for stomach cancer mortality, respectively. Significant heterogeneity in results was observed among studies. The present meta-analysis does not provide evidence of increased risk of overall mortality, as well as cancer, cardiovascular or respiratory mortality in relation to employment in cement production.

  16. Immobilisation of MTR waste in cement (product evaluation). Final report. December 1987

    International Nuclear Information System (INIS)

    Howard, C.G.; Lee, D.J.

    1988-01-01

    The enriched uranium/aluminium fuel used in Material Testing Reactors is reprocessed at Dounreay Nuclear Power Development Establishment (DNE). The main chemical component of the liquid waste produced by this process is acid deficient aluminium nitrate. This is stored in stainless steel tanks at DNE. As a result of work carried out under the UKAEA radioactive waste management programme a decision was taken to immobilise the waste in cement. The programme had two main components, plant design and development of the cementation process. The plant for the cementation of MTR waste is under construction and will be commissioned in 1988/9. The primary objective of this project is to find a suitable process for changing the highly mobile radioactive waste into an inert stable solid. Work carried out on the development of the immobilisation process showed that a conditioning stage (neutralisation) is required to make the acid waste compatible with cement. Small scale experiments showed that adding Ordinary Portland Cement blended with ground granulated Blast Furnace Slag to Simulant MTR Liquor produces an acceptable product. The process has been demonstrated at full scale (200 litres) and the products have been subjected to an extensive programme of destructive and non-destructive testing. Specimens have been tested up to 1200 days after manufacture and show no significant signs of deterioration even when stored underwater or when subjected to freeze thaw cycling. Development work has also shown that the process can successfully immobilise simulant MTR liquor over a wide range of liquor concentrations. The programme therefore successfully produced a formulation that met all the requirements of both the process and product specification. (author)

  17. Essays of leaching in cemented products containing simulated waste from evaporator concentrated of PWR reactor

    International Nuclear Information System (INIS)

    Haucz, Maria Judite A.; Calabria, Jaqueline A. Almeida; Tello, Cledola Cassia O.; Candido, Francisco Donizete; Seles, Sandro Rogerio Novaes

    2011-01-01

    This paper evaluated the results from leaching resistance essays of cemented products, prepared from three distinct formulations, containing simulated waste of concentrated from the PWR reactor evaporator. The leaching rate is a parameter of qualification of solidified products containing radioactive waste and is determined in accordance with regulation ISO 6961. This procedure evaluates the capacity of transfer organic and inorganic substances presents in the waste through dissolution in the extractor medium. For the case of radioactive waste it is reached the more retention of contaminants in the cemented product, i.e.the lesser value of lixiviation rate. Therefore, this work evaluated among the proposed formulation that one which attend the criterion established in the regulation CNEN-NN-6.09

  18. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1994-12-01

    Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

  19. Effect of AlF3 Production Waste on the Properties of Hardened Cement Paste

    Directory of Open Access Journals (Sweden)

    Danutė VAIČIUKYNIENĖ

    2012-06-01

    Full Text Available The possibility to use by-product SiO2·nH2O (often called AlF3 production waste in cement casting has been attracting the interest of researchers for many years, although high content of fluorine makes the use of amorphous SiO2 problematic. Finding the way of utilizing waste products is a very important research topic at the moment. In this study AlF3 production waste was investigated as the basic ingredient of a new pozzolanic material. The goal of this study is to investigate the possibilities of using AlF3 production waste, washed in ammonia solution, in cement stone specimens. Chemically treated silica gel additive was proved to reduce the amount of Ca(OH2 and CaCO3 in hardened cement paste samples. Experimental research has revealed that the density in hydrated samples reduces from 2220 kg/m3 to 2030 kg/m3 with the increase of silica gel content from 0 % to 35 %. The compressive strength of samples containing 10 % of silica gel additive increased by 8.04 % compared to the samples without the additive. SiO2 additive used at 10 % and 20 % increased the maximum hydration temperature. In this case, the additive modifies the hydration kinetics.DOI: http://dx.doi.org/10.5755/j01.ms.18.2.1925

  20. ECO-EFFICIENCY ANALYSIS OF LOW-CARBON CEMENT PRODUCTION BY REPLACING CLINKER

    Directory of Open Access Journals (Sweden)

    Yanay Ruíz Rosa

    2017-04-01

    Full Text Available This work carries out the environmental evaluation of the cement production in Siguaney Factory as well as the calculation of the Eco-efficiency indicators according to the ISO 14045 norms; the Recipe methodology was used including 18 impact categories and the SimaPro 8.1 software was also used. In order to evaluate the eco-efficiency indicators according to the ISO 14045 norm, the results of the impact categories are related to the monetary value indicators, allowing the evaluation of the current situation as well as the consequences of the suggested modifications. As a result, the environmental profiles of P-35 cement (base case were obtained as well as those of the low carbon ones (LC3-35 y LC3-50 resulting from the clinker substitution by kaolinitic clay after some studies carried out by CIDEM researchers; and the eco-efficiency profiles. The comparison made between P-35 cement and the low-carbon cements showed positive results in eight weather impact categories, however, toxicity-related ones rise due to the increase in electricity consumption connected to the grinding of materials to obtain burnt clay bringing about a greater amount of emissions of volatile organic compounds to the air. An improvement in the eco-efficiency of 6 out of 8 calculated indicators is observed due to a simultaneous decrease in the production costs and the environmental impacts. LC3-50 cement shows the best results. The methodology used permits to evaluate alternatives related to the material substitution in the construction sector.

  1. Effect of heat treatment upon the mechanical and poro-mechanical behaviour of cement-based materials: hydraulic properties and morphological changes

    International Nuclear Information System (INIS)

    Chen, Xiao-Ting

    2009-01-01

    This work investigates the effects of morphological changes of a cement-based material subjected to heat treatment (up to 400 C). For a model W/C=0.5 mortar, we have characterized experimentally hydraulic behaviour (gas permeability), mechanical behaviour (in uniaxial compression, hydrostatic compression with or without deviatoric stress) and poro-mechanical behaviour (incompressibility moduli Kb, Ks and Biot's coefficient b) after a heating/cooling cycle. We have also developed an original experiment aimed at quantifying the accessible pore space volume under hydrostatic compression. The creation of occluded porosity under high confinement is confirmed, which justifies the observed decrease of solid matrix rigidity Ks under high confinement. A gas retention phenomenon was identified under simultaneous thermal and hydrostatic loadings for mortar, and industrial concretes (provided by CERIB and ANDRA). A predictive thermo-elasto-plastic model with isotropic damage and a micro-mechanical approach, which represents micro-cracking, are coupled in order to analyze or predict the evolution of mechanical and poro-elastic properties after heat cycling. (author)

  2. Neutronic and thermal hydraulic analysis for production of fission molybdenum-99 at Pakistan Research Reactor-1

    Energy Technology Data Exchange (ETDEWEB)

    Mushtaq, A. [Isotope Production Division, Pakistan Institute of Nuclear Science and Technology, P.O. Nilore, Islamabad (Pakistan)], E-mail: mushtaqa@pinstech.org.pk; Iqbal, Massod; Bokhari, Ishtiaq Hussain; Mahmood, Tariq; Mahmood, Tayyab; Ahmad, Zahoor; Zaman, Qamar [Nuclear Engineering Division, Pakistan Institute of Nuclear Science and Technology, P.O. Nilore, Islamabad (Pakistan)

    2008-02-15

    Neutronic and thermal hydraulic analysis for the fission molybdenum-99 production at PARR-1 has been performed. Low enriched uranium foil (<20% {sup 235}U) will be used as target material. Annular target designed by ANL (USA) will be irradiated in PARR-1 for the production of 100 Ci of molybdenum-99 at the end of irradiation, which will be sufficient to prepare required {sup 99}Mo/{sup 99m}Tc generators at PINSTECH and its supply in the country. Neutronic and thermal hydraulic analysis were performed using various codes. Data shows that annular targets can be safely irradiated in PARR-1 for production of required amount of fission molybdenum-99.

  3. Hydraulic Fracturing and Production Optimization in Eagle Ford Shale Using Coupled Geomechanics and Fluid Flow Model

    Science.gov (United States)

    Suppachoknirun, Theerapat; Tutuncu, Azra N.

    2017-12-01

    With increasing production from shale gas and tight oil reservoirs, horizontal drilling and multistage hydraulic fracturing processes have become a routine procedure in unconventional field development efforts. Natural fractures play a critical role in hydraulic fracture growth, subsequently affecting stimulated reservoir volume and the production efficiency. Moreover, the existing fractures can also contribute to the pressure-dependent fluid leak-off during the operations. Hence, a reliable identification of the discrete fracture network covering the zone of interest prior to the hydraulic fracturing design needs to be incorporated into the hydraulic fracturing and reservoir simulations for realistic representation of the in situ reservoir conditions. In this research study, an integrated 3-D fracture and fluid flow model have been developed using a new approach to simulate the fluid flow and deliver reliable production forecasting in naturally fractured and hydraulically stimulated tight reservoirs. The model was created with three key modules. A complex 3-D discrete fracture network model introduces realistic natural fracture geometry with the associated fractured reservoir characteristics. A hydraulic fracturing model is created utilizing the discrete fracture network for simulation of the hydraulic fracture and flow in the complex discrete fracture network. Finally, a reservoir model with the production grid system is used allowing the user to efficiently perform the fluid flow simulation in tight formations with complex fracture networks. The complex discrete natural fracture model, the integrated discrete fracture model for the hydraulic fracturing, the fluid flow model, and the input dataset have been validated against microseismic fracture mapping and commingled production data obtained from a well pad with three horizontal production wells located in the Eagle Ford oil window in south Texas. Two other fracturing geometries were also evaluated to optimize

  4. Immobilisation of MTR waste in cement (product evaluation). Annual report March 1985

    International Nuclear Information System (INIS)

    Howard, C.G.; Smith, D.L.G.; Williams, J.R.A.

    1986-01-01

    This report describes work performed at Winfrith under the UKAEA's research and development programme on radioactive waste management. The work carried out during April 1984 to March 1985 on the evaluation of laboratory and 200 dm 3 scale products of cemented MTR waste was sponsored by the Department of the Environment as part of radioactive waste management research programme. The results will be used in the formulation of Government policy but at this stage they do not necessarily represent Government policy. (author)

  5. An evaluation of realization of the production process in the cement mill

    Directory of Open Access Journals (Sweden)

    Marek Krynke

    2013-04-01

    Full Text Available In this chapter there were presented the characteristics of the research object (cement mill and the description of the enterprise products. There was introduced an analysis of the results obtained on the basis of the BOST questionnaire survey and there was made a statistical analysis concerning principle 4 of the Toyota. The structure of evaluation was determined and importance series were built.

  6. Red mud addition in the raw meal for the production of Portland cement clinker.

    Science.gov (United States)

    Tsakiridis, P E; Agatzini-Leonardou, S; Oustadakis, P

    2004-12-10

    The aim of the present research work was to investigate the possibility of adding red mud, an alkaline leaching waste, which is obtained from bauxite during the Bayer process for alumina production, in the raw meal for the production of Portland cement clinker. For that reason, two samples of raw meals were prepared: one with ordinary raw materials, as a reference sample ((PC)Ref), and another with 3.5% red mud ((PC)R/M). The effect on the reactivity of the raw mix was evaluated on the basis of the unreacted lime content in samples sintered at 1350, 1400 and 1450 degrees C. Subsequently, the clinkers were produced by sintering the two raw meals at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the red mud did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the red mud did not negatively affect the quality of the produced cement.

  7. Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points.

    Science.gov (United States)

    Cao, Haihua; Liu, Wei; Xu, Jingcheng; Liu, Jia; Huang, Juwen; Huang, Xiangfeng; Li, Guangming

    2018-02-01

    Co-processing lime-dried sludge (LDS) in cement kilns is an appropriate technique to solve the problem of LDS disposal and promote the sustainable development for cement industry. However, there were limited studies that investigated the effects of feeding points on product quality and cement kiln emissions. In this study, simulated experiments were conducted by dividing the feeding points into high-temperature zones (HTZs) and raw mill (RM). Cement quality and major cement kiln emission characteristics were comprehensively investigated. The results showed that in terms of burnability, compressive strength and microstructure, the optimum co-processing amount of LDS were 9 wt% when feeding at RM, while 6% when feeding at HTZs. Meanwhile, the organic emissions of RM samples were mainly low environmental risk compounds of amides and nitrogenous heterocyclic compounds. Inorganic gaseous pollutions of NO X and SO 2 , respectively, were 8.11 mg/g DS and 12.89 mg/g DS, compared with 7.61 mg/g DS and 4.44 mg/g DS for HTZs. However, all the cement kiln emissions concentration were still much lower than standard requirements. Overall, RM had a bigger LDS co-processing capacity and higher, but acceptable, cement kiln emissions. Feeding LDS via RM could dispose larger amounts of sludge and provide more alternative materials for cement manufacturing.

  8. Natural radioactivity and human exposure by raw materials and end product from cement industry used as building materials

    International Nuclear Information System (INIS)

    Stojanovska, Z.; Nedelkovski, D.; Ristova, M.

    2010-01-01

    During the manufacturing process in the cement industry, raw materials of different levels of natural radioactivity are utilized. In this study we present the radiological impact of cements as a building material and the different raw materials used in their manufacture. A total of 218 samples of raw materials and their end product cements were collected from the cement industry of Macedonia (The Former Yugoslav Republic) during the period 2005-2007. The specific activities, evaluated by gamma spectrometry analysis, showed the highest mean specific activity in fly ash ( 226 Ra, 107 ± 45 Bq kg -1 ; 232 Th, 109 ± 30 Bq kg -1 ; 40 K, 685 ± 171 Bq kg -1 ), which is used as a raw material. However, the final cement product usually has relatively lower activity compared with the activity of the raw material and the mean specific activity of the final cement products were lower ( 226 Ra, 42 ± 10 Bq kg -1 ; 232 Th, 28 ± 6 Bq kg -1 ; 40 K, 264 ± 50 Bq kg -1 ). The radium equivalent activity and the hazard index were calculated for each sample to assess the radiation hazard. The mean annual effective dose originating from the cements was found to be 111 ± 22 μSv y -1 , which is below the recommended EC limit of 300 μSv y -1 .

  9. Potential use of pyrite cinders as raw material in cement production: results of industrial scale trial operations.

    Science.gov (United States)

    Alp, I; Deveci, H; Yazici, E Y; Türk, T; Süngün, Y H

    2009-07-15

    Pyrite cinders, which are the waste products of sulphuric acid manufacturing plants, contain hazardous heavy metals with potential environmental risks for disposal. In this study, the potential use of pyrite cinders (PyCs) as iron source in the production of Portland cement clinker was demonstrated at the industrial scale. The chemical and mineralogical analyses of the PyC sample used in this study have revealed that it is essentially a suitable raw material for use as iron source since it contains >87% Fe(2)O(3) mainly in the form of hematite (Fe(2)O(3)) and magnetite (Fe(3)O(4)). The samples of the clinkers produced from PyC in the industrial scale trial operation of 6 months were tested for the conformity of their chemical composition and the physico-mechanical performance of the resultant cement products. The data were compared with the clinker products of the iron ore, which is used as the raw material for the production Portland cement clinker in the plant. The chemical compositions of all the clinker products of PyC appeared to conform to those of the iron ore clinker, and hence, a Portland cement clinker. The mechanical performance of the mortars prepared from the PyC clinker was found to be consistent with those of the industrial cements e.g. CEM I type cements. It can be inferred from the leachability tests (TCLP and SPLP) that PyC could be a potential source of heavy metal pollution while the mortar samples obtained from the PyC clinkers present no environmental problems. These findings suggest that the waste pyrite cinders can be readily used as iron source for the production of Portland cement. The availability of PyC in large quantities at low cost provides further significant benefits for the management/environmental practices of these wastes and for the reduction of mining and processing costs of cement raw materials.

  10. Evaluation of red mud as pozzolanic material in replacement of cement for production of mortars

    International Nuclear Information System (INIS)

    Manfroi, E.P.; Cheriaf, M.; Rocha, J.C.

    2010-01-01

    Red mud is a by-product of the alkaline extraction of aluminum from the bauxite and represents a renewed environmental problem due the significant annual throughput by the plants. In the present work, the pozzolanic properties of Brazilian red mud fired at 600, 700, 800 and 900 deg C were investigated by monitoring lime consumption using DTA analysis and Brazilian standard methodology NBR 5772 (1992). Products and kinetics of hydration were determined in cement pastes produced with 5 and 15% red mud using x-ray diffraction and DTA analysis. Compressive strength and capillary absorption tests were realized on mortars constituted by 5, 10 and 15% red mud in replacement of cement. When calcined at 600 deg C, the red mud develops good pozzolanic properties, and the compressive strength of mortars produced with this waste meet values in accordance with regulatory standard. These results shown than red mud can be used, in partial replacement of cement, as new construction material to produce sustainable mortars with low environmental impact. (author)

  11. Optimization and characterization of cement products incorporating ashes from radwaste incineration

    International Nuclear Information System (INIS)

    Donato, A.; Pace, A.; Ricci, G.

    1989-01-01

    The incineration is presently condidered a very good way to obtain strong volume reduction of intermediate and low activity solid radwastes obtaining at the same time a product apparently easy to be conditioned. In some cases nevertheless the ash solidification by cementation can give in the practice some problems. In this work the optimization of the cementation of two ash types named Nust 1 and Nust 2 has been studied. The Nust 1 ash come from the incineration of the exhausted ion exchange resins already conditioned in urea-formaldehyde. The Nust 2 ash comes from the incineration of the same materials as the Nust 1 mixed with ordinary nuclear power plant solid radwastes. Both ashes have been produced from wastes stored at the Caorso (Italy) Nuclear Power Plant. The two ash types have been characterized by a series of physico-chemical analysis whose results are reported as well as the results of the preliminary tests performed on the products obtained from their cementation

  12. Evaluation of leaching behavior and immobilization of zinc in cement-based solidified products

    Directory of Open Access Journals (Sweden)

    Krolo Petar

    2012-01-01

    Full Text Available This study has examined leaching behavior of monolithic stabilized/solidified products contaminated with zinc by performing modified dynamic leaching test. The effectiveness of cement-based stabilization/solidification treatment was evaluated by determining the cumulative release of Zn and diffusion coefficients, De. The experimental results indicated that the cumulative release of Zn decreases as the addition of binder increases. The values of the Zn diffusion coefficients for all samples ranged from 1.210-8 to 1.1610-12 cm2 s-1. The samples with higher amounts of binder had lower De values. The test results showed that cement-based stabilization/solidification treatment was effective in immobilization of electroplating sludge and waste zeolite. A model developed by de Groot and van der Sloot was used to clarify the controlling mechanisms. The controlling leaching mechanism was found to be diffusion for samples with small amounts of waste material, and dissolution for higher waste contents.

  13. Thermophysical properties of blends from Portland and sulfoaluminate-belite cements

    International Nuclear Information System (INIS)

    Mojumdar, S.C.; Janotka, I.

    2002-01-01

    The behavior of mortars with blends consisting of sulfoaluminate-belite cements and ordinary Portland cement made with cement to sand ratio of 1:3 by weight and w/c = 0.5 maintained for 90 days at 20 0 C either at 60% relative humidity - dry air or 100% relative humidity - wet air. The results show insufficient character of hydraulic activity of sulfoaluminate-belite cements. Their quality has been improved. The replacement of 15 wt % of sulfoaluminate-belite cement by ordinary Portland cement influences strength positively and elasticity modulus values as well as hydrated phases and pore structure development of sulfoaluminate-belite/ordinary Portland cement blends relative to pure sulfoaluminate-belite cement systems. The above statements confirm the possible making technologies, when improvements in sulfoaluminate-belite cements quality will be achieved. One would then anticipate the competition in usages between sulfoaluminate-belite/ordinary Portland cement and blast furnace-slag Portland cement systems in the practice. It is important to consider because sulfoaluminate-belite cements are of great advantage from the viewpoint of energy savings and quantity of CO 2 released during their production. Thermal characteristics of the samples were studied by thermogravimetry and differential thermal analysis from room temperature to 1000 0 C in air atmosphere. Generally, four significant temperature regions on thermogravimetry curves with the respective differential thermal analysis peak temperature for all types of samples are observed (Authors)

  14. Emerging Energy-efficiency and CO{sub 2} Emission-reduction Technologies for Cement and Concrete Production

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali; Price, Lynn; Lin, Elina

    2012-04-06

    Globally, the cement industry accounts for approximately 5 percent of current anthropogenic carbon dioxide (CO{sub 2}) emissions. World cement demand and production are increasing significantly, leading to an increase in this industry's absolute energy use and CO{sub 2} emissions. Development of new energy-efficiency and CO{sub 2} emission-reduction technologies and their deployment in the market will be key for the cement industry's mid- and long-term climate change mitigation strategies. This report is an initial effort to compile available information on process description, energy savings, environmental and other benefits, costs, commercialization status, and references for emerging technologies to reduce the cement industry's energy use and CO{sub 2} emissions. Although studies from around the world identify a variety of sector-specific and cross-cutting energy-efficiency technologies for the cement industry that have already been commercialized, information is scarce and/or scattered regarding emerging or advanced energy-efficiency and low-carbon technologies that are not yet commercialized. This report consolidates available information on nineteen emerging technologies for the cement industry, with the goal of providing engineers, researchers, investors, cement companies, policy makers, and other interested parties with easy access to a well-structured database of information on these technologies.

  15. Reduced carbon emission estimates from fossil fuel combustion and cement production in China.

    Science.gov (United States)

    Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Marland, Gregg; Andres, Robert J; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng; Boden, Thomas A; Feng, Kuishuang; Peters, Glen P; Xi, Fengming; Liu, Junguo; Li, Yuan; Zhao, Yu; Zeng, Ning; He, Kebin

    2015-08-20

    Nearly three-quarters of the growth in global carbon emissions from the burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 differ by 0.3 gigatonnes of carbon, or 15 per cent. The primary sources of this uncertainty are conflicting estimates of energy consumption and emission factors, the latter being uncertain because of very few actual measurements representative of the mix of Chinese fuels. Here we re-evaluate China's carbon emissions using updated and harmonized energy consumption and clinker production data and two new and comprehensive sets of measured emission factors for Chinese coal. We find that total energy consumption in China was 10 per cent higher in 2000-2012 than the value reported by China's national statistics, that emission factors for Chinese coal are on average 40 per cent lower than the default values recommended by the Intergovernmental Panel on Climate Change, and that emissions from China's cement production are 45 per cent less than recent estimates. Altogether, our revised estimate of China's CO2 emissions from fossil fuel combustion and cement production is 2.49 gigatonnes of carbon (2 standard deviations = ±7.3 per cent) in 2013, which is 14 per cent lower than the emissions reported by other prominent inventories. Over the full period 2000 to 2013, our revised estimates are 2.9 gigatonnes of carbon less than previous estimates of China's cumulative carbon emissions. Our findings suggest that overestimation of China's emissions in 2000-2013 may be larger than China's estimated total forest sink in 1990-2007 (2.66 gigatonnes of carbon) or China's land carbon sink in 2000-2009 (2.6 gigatonnes of carbon).

  16. Reuse of By-Products from Ready-Mixed Concrete Plants for the Production of Cement Mortars

    Directory of Open Access Journals (Sweden)

    Monika Zervaki

    2013-06-01

    Full Text Available This study was motivated by the necessity to recycle sludge water resulting from washing out concrete mixing trucks - a problem of both environmental and economic importance for the ready-mixed concrete industry. Sludge water from ready-mixed concrete plants as well as dry sludge, which is derived from the settling of the water, are hazardous for disposal due to their high pH value (pH>11.5. In this work, cement mortars were composed using either sludge water after various treatment, or dry sludge in several ratios. The cement mortars were tested for their workability and strength development. The purpose of this experimental design was to prove that sludge water, as well as sludge in a wet or dry form, can be used in the production of mortars without degrading any of their properties.

  17. Exergetic life cycle assessment of cement production process with waste heat power generation

    International Nuclear Information System (INIS)

    Sui, Xiuwen; Zhang, Yun; Shao, Shuai; Zhang, Shushen

    2014-01-01

    Highlights: • Exergetic life cycle assessment was performed for the cement production process. • Each system’s efficiency before and after waste heat power generation was analyzed. • The waste heat power generation improved the efficiency of each production system. • It provided technical support for the implementation of energy-saving schemes. - Abstract: The cement industry is an industry that consumes a considerable quantity of resources and energy and has a very large influence on the efficient use of global resources and energy. In this study, exergetic life cycle assessment is performed for the cement production process, and the energy efficiency and exergy efficiency of each system before and after waste heat power generation is investigated. The study indicates that, before carrying out a waste heat power generation project, the objective energy efficiencies of the raw material preparation system, pulverized coal preparation system and rotary kiln system are 39.4%, 10.8% and 50.2%, respectively, and the objective exergy efficiencies are 4.5%, 1.4% and 33.7%, respectively; after carrying out a waste heat power generation project, the objective energy efficiencies are 45.8%, 15.5% and 55.1%, respectively, and the objective exergy efficiencies are 7.8%, 2.8% and 38.1%, respectively. The waste heat power generation project can recover 3.7% of the total input exergy of a rotary kiln system and improve the objective exergy efficiencies of the above three systems. The study can identify degree of resource and energy utilization and the energy-saving effect of a waste heat power generation project on each system, and provide technical support for managers in the implementation of energy-saving schemes

  18. Reduced carbon emission estimates from fossil fuel combustion and cement production in China

    OpenAIRE

    Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J.; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Garland, Gregg; Andres, Robert J.; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng

    2015-01-01

    This is the author accepted manuscript. The final version is available from NPG via http://dx.doi.org/10.1038/nature14677 Nearly three-quarters of the growth in global carbon emission from burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 varied by 0.3 GtC, or 15 per cent. The primary sources of this uncertainty are c...

  19. Influence of dunite mineral additive on strength of cement

    Science.gov (United States)

    Vasilyeva, A. A.; Moskvitina, L. V.; Moskvitin, S. G.; Lebedev, M. P.; Fedorova, G. D.

    2017-12-01

    The work studies the applicability of dunite rocks from Inagli massif (South Yakutia) for the production of mixed (composite) cement. The paper reviews the implementation of dunite for manufacturing materials and products. The chemical and mineral compositions of Inagli massif dunite rocks are presented, which relegate the rocks to magnesia-silicate rocks of low-quality in terms of its application as refractory feedstock due to appreciable serpentinization of dunite. The work presents the results of dunite study in terms of its applicability as an additive to Portland cement. The authors have established that dunite does not feature hydraulicity and can be used as a filling additive to Portland cement in the amount of up to 40%. It was unveiled that the mixed grinding of Portland cement and dunite sand with specific surface area of 5500 cm2/g yields the cement that complies with GOST 31108-2016 for CEM II and CEM V normal-cured cements with strength grades of 32.5 and 42.5. The work demonstrates the benefits of the studies of dunite as a filling additive for producing both Portland cement with mineral component and composite (mixed) cement.

  20. Research of cement mixtures with additions of industrial by-products

    Science.gov (United States)

    Papesch, R.; Klus, L.; Svoboda, J.; Zajac, R.

    2017-10-01

    The main goal of the article is the comparison of the possible use of secondary energy products. Used fly ashes, respectively steel dusts in cement mixes derive from production in Moravian-Silesian Region. The research focused on their influence on the chemical and physico-mechanical characteristics of the fresh and solid mixture. The aim was to find suitable formulations for grouting works, highway construction possibly rehabilitation of underground cavities created by mining activities. The introduction is mentioned the history of waste utilization up to current use as a product and the overall state of the problem. The conclusion is an evaluation of possible use in practice, including recommendations to carry out further tests.

  1. Ergonomic analysis in the manual transport of loads: a case study in a cement production company

    Directory of Open Access Journals (Sweden)

    Jarbas Rocha Martins

    2017-03-01

    Full Text Available This study aims to analyze the manual transport activity of 50kg bags in a cement production company by means of ergonomic work analysis (EWA, identifying environmental factors and loaders’ working conditions. In order for EWA to take place, photographic records, videos and interviews were performed. It covered aspects related to lifting, transportation and handling of cement bags, as well as observations of loaders’ posture while performing the activity. In this sense, both qualitative and quantitative aspects were taken into account, which were evidenced by the use of instruments for determining the concentration of agents in the environment. In addition, some management tools, such as the cause and effect diagram, and interviews conducted during the field research were used. It was found that the high rate of absenteeism in the activity is related to the strict control of productivity, the excessive lifting and manual transport of weights, and repetitive trunk flexion movements. The results shown by the EWA made it possible to propose preventive measures and some changes in the work environment.

  2. PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

    International Nuclear Information System (INIS)

    Freemantle, C.S.; Sacks, N.; Topic, M.; Pineda-Vargas, C.A.

    2015-01-01

    By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co–Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10–15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC–Co materials.

  3. PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Freemantle, C.S. [School of Chemical & Metallurgical Engineering and DST-NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Pilot Tools (Pty) (Ltd), P.O. Box 27420, Benrose 2011 (South Africa); Sacks, N. [School of Chemical & Metallurgical Engineering and DST-NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Topic, M. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Pineda-Vargas, C.A. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Faculty of Health & Wellness Sciences, CPUT, Bellville (South Africa)

    2015-11-15

    By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co–Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10–15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC–Co materials.

  4. FUZZY LOGIC CONTROLLER AS MODELING TOOL FOR THE BURNING PROCESS OF A CEMENT PRODUCTION PLANT

    Directory of Open Access Journals (Sweden)

    P.B. Osofisan

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: A comprehensive optimisation of the cement production process presents a problem since the input variables as well as the output variables are non-linear, interdependent and contain uncertainties. To arrive at a solution, a Fuzzy Logic controller has been designed to achieve a well-defined relationship between the main and vital variables through the instrumentality of a Fuzzy Model. The Fuzzy Logic controller has been simulated on a digital computer using MATLAB 5.0 Fuzzy Logic Tool Box, using data from a local cement production plant.

    AFRIKAANSE OPSOMMING: Die omvattende optimisering van 'n proses wat sement vervaardig, word beskryf deur nie-linieêre inset- en uitsetveranderlikes wat onderling afhanklik is, en ook van onsekere aard is. Om 'n optimum oplossing te verkry, word 'n Wasigheidsmodel gebruik. Die model word getoets deur gebruik te maak van die MATLAB 5.0 Fuzzy Logic Tool Box en data vanaf 'n lokale sementvervaardigingsaanleg.

  5. The effectivity of bentonites in cesium retention of cemented waste products

    International Nuclear Information System (INIS)

    Tello, Cledola Cassia Oliveira de

    2001-01-01

    The nuclear energy has been used for the human development in different areas, as in the medicine, in the agriculture, in the industry and in the environmental protection, besides the electricity generation. As in other activities, in the use of nuclear energy, residues are also generated. They are considered radioactive wastes when the contaminant content can bring a potential negative impact in the human health and in the environment. In this case they should be properly managed and should not be released without treatment. In general the waste processing consists in a volume reduction followed by solidification and/or conditioning. A number of materials can be considered as immobilisation matrices for the wastes, with the objective of maintain the radioactive material physical and chemically stable. The cement is extensively used because it is easy to obtain, there is large. experience in its use and the processing is done at room temperature. Many materials have been studied to improve the fixation characteristics of the radionuclides in the cemented product. The aim of this study was to search, among Brazilian natural materials, those that could be effective in the contaminant retention without jeopardising the process and other characteristics of the waste product. Four types of bentonite were selected to the process and product evaluation tests. Many mixtures were prepared with simulated waste, cement and bentonite in different proportions. The viscosity, set time, compressive strength and leaching were evaluated. In addition it was verified if the products were monolithic and without free water. Inactive caesium was used as tracer. The leaching resistance is the most important parameter in the product evaluation, because it indicates the retention capacity of the matrix for radionuclides when the product is in contact with the water. In 1985 leaching tests were begun and they have been continued till now and from their results it was proved that the

  6. Cement As a Waste Form for Nuclear Fission Products: The Case of (90)Sr and Its Daughters.

    Science.gov (United States)

    Dezerald, Lucile; Kohanoff, Jorge J; Correa, Alfredo A; Caro, Alfredo; Pellenq, Roland J-M; Ulm, Franz J; Saúl, Andrés

    2015-11-17

    One of the main challenges faced by the nuclear industry is the long-term confinement of nuclear waste. Because it is inexpensive and easy to manufacture, cement is the material of choice to store large volumes of radioactive materials, in particular the low-level medium-lived fission products. It is therefore of utmost importance to assess the chemical and structural stability of cement containing radioactive species. Here, we use ab initio calculations based on density functional theory (DFT) to study the effects of (90)Sr insertion and decay in C-S-H (calcium-silicate-hydrate) in order to test the ability of cement to trap and hold this radioactive fission product and to investigate the consequences of its β-decay on the cement paste structure. We show that (90)Sr is stable when it substitutes the Ca(2+) ions in C-S-H, and so is its daughter nucleus (90)Y after β-decay. Interestingly, (90)Zr, daughter of (90)Y and final product in the decay sequence, is found to be unstable compared to the bulk phase of the element at zero K but stable when compared to the solvated ion in water. Therefore, cement appears as a suitable waste form for (90)Sr storage.

  7. Review of technologies for mercury removal from flue gas from cement production processes

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian

    2012-01-01

    sources of mercury in the cement kiln flue gas. Cement plants are quite different from power plants and waste incinerators regarding the flue gas composition, temperature, residence time, and material circulation. Cement kiln systems have some inherent ability to retain mercury in the solid materials due...... to the adsorption of mercury on the solids in the cold zone. However, recirculation of the kiln dust to the kiln will cause release of the captured mercury. The mercury chemistry in cement kiln systems is complicated and knowledge obtained from power plants and incinerators cannot be directly applied in cement...

  8. Cement plate slab production with the incorporation of glass wool waste ground

    Directory of Open Access Journals (Sweden)

    Nathany Angélica dos Santos

    Full Text Available Abstract One of the characteristics of Civil Construction is its ability to absorb a wide range of wastes to produce new products. Therefore, the objective of this study was to evaluate the behavior of cement plates produced with the addition of ground glass wool waste and in natura, in shredded form. The tensile strength tests in bending and permeability were performed, according to ABNT NBR 15498: 2007 as well as environmental ones according to ABNT NBR 10004: 2004. The plates produced in this study were characterized as being impermeable, with a satisfactory tensile strength in bending and being classified as plates for indoor and outdoor use, and as products that do not offer immediate risk to health and to the environment; however, it should be discarded in landfill.

  9. Ultrafine portland cement performance

    Directory of Open Access Journals (Sweden)

    C. Argiz

    2018-04-01

    Full Text Available By mixing several binder materials and additions with different degrees of fineness, the packing density of the final product may be improved. In this work, ultrafine cement and silica fume mixes were studied to optimize the properties of cement-based materials. This research was performed in mortars made of two types of cement (ultrafine Portland cement and common Portland cement and two types of silica fume with different particle-size distributions. Two Portland cement replacement ratios of 4% and 10% of silica fume were selected and added by means of a mechanical blending method. The results revealed that the effect of the finer silica fume mixed with the coarse cement enhances the mechanical properties and pore structure refinement at a later age. This improvement is somewhat lower in the case of ultrafine cement with silica fume.

  10. Production of a calcium silicate cement material from alginate impression material.

    Science.gov (United States)

    Washizawa, Norimasa; Narusawa, Hideaki; Tamaki, Yukimichi; Miyazaki, Takashi

    2012-01-01

    The purpose of this study was to synthesize biomaterials from daily dental waste. Since alginate impression material contains silica and calcium salts, we aimed to synthesize calcium silicate cement from alginate impression material. Gypsum-based investment material was also investigated as control. X-ray diffraction analyses revealed that although firing the set gypsum-based and modified investment materials at 1,200°C produced calcium silicates, firing the set alginate impression material did not. However, we succeeded when firing the set blend of pre-fired set alginate impression material and gypsum at 1,200°C. SEM observations of the powder revealed that the featured porous structures of diatomite as an alginate impression material component appeared useful for synthesizing calcium silicates. Experimentally fabricated calcium silicate powder was successfully mixed with phosphoric acid solution and set by depositing the brushite. Therefore, we conclude that the production of calcium silicate cement material is possible from waste alginate impression material.

  11. Physical, chemical and radioactive characterization of co-products from titanium dioxide industry for valorization in the cement industry

    International Nuclear Information System (INIS)

    Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

    2011-01-01

    The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanium dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields such a as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

  12. Neutronic and thermal-hydraulic studies of aqueous homogeneous reactor for medical isotopes production

    International Nuclear Information System (INIS)

    Perez, Daniel Milian; Lorenzo, Daniel E. Milian; Lira, Carlos A. Brayner de Oliveira; Garcia, Lorena P. Rodríguez; Universidade Federal de Pernambuco

    2017-01-01

    The use of Aqueous Homogenous Reactors (AHR) is one of the most promissory alternatives to produce medical isotopes, mainly "9"9Mo. Compare to multipurpose research reactors, an AHR dedicated for "9"9Mo production has advantages because of their low cost, small critical mass, inherent passive safety, and simplified fuel handling, processing, and purification characteristics. This article presents the current state of research in our working group on this topic. Are presented and discussed the group validation efforts with benchmarking exercises that include neutronic and thermal-hydraulic results of two solution reactors, the SUPO and ARGUS reactors. Neutronic and thermal-hydraulic results of 75 kWth AHR based on the ARGUS reactor LEU configuration are presented. The neutronic studies included the determination of parameters such as reflector thickness, critical height, medical isotopes production and others. Thermal-hydraulics studies were focused on demonstrating that sufficient cooling capacity exists to prevent fuel overheating. In addition, the effects of some calculation parameters on the computational modeling of temperature, velocity and gas volume fraction during steady-state operation of an AHR are discussed. The neutronic and thermal-hydraulics studies have been performed with the MCNPX version 2.6e computational code and the version 14 of ANSYS CFX respectively. Our group studies and the results obtained contribute to demonstrate the feasibility of using AHR for the production of medical isotopes, however additional studies are still necessary to confirm these results and contribute to development and demonstration of their technical, safety, and economic viability. (author)

  13. Neutronic and thermal-hydraulic studies of aqueous homogeneous reactor for medical isotopes production

    Energy Technology Data Exchange (ETDEWEB)

    Perez, Daniel Milian; Lorenzo, Daniel E. Milian; Lira, Carlos A. Brayner de Oliveira; Garcia, Lorena P. Rodríguez, E-mail: milianperez89@gmail.com, E-mail: dmilian@instec.cu, E-mail: lorenapilar1109@gmail.com, E-mail: cabol@ufpe.br [Higher Institute of Technologies and Applied Sciences (InSTEC), Havana (Cuba); Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Departamento de Energia Nuclear

    2017-11-01

    The use of Aqueous Homogenous Reactors (AHR) is one of the most promissory alternatives to produce medical isotopes, mainly {sup 99}Mo. Compare to multipurpose research reactors, an AHR dedicated for {sup 99}Mo production has advantages because of their low cost, small critical mass, inherent passive safety, and simplified fuel handling, processing, and purification characteristics. This article presents the current state of research in our working group on this topic. Are presented and discussed the group validation efforts with benchmarking exercises that include neutronic and thermal-hydraulic results of two solution reactors, the SUPO and ARGUS reactors. Neutronic and thermal-hydraulic results of 75 kWth AHR based on the ARGUS reactor LEU configuration are presented. The neutronic studies included the determination of parameters such as reflector thickness, critical height, medical isotopes production and others. Thermal-hydraulics studies were focused on demonstrating that sufficient cooling capacity exists to prevent fuel overheating. In addition, the effects of some calculation parameters on the computational modeling of temperature, velocity and gas volume fraction during steady-state operation of an AHR are discussed. The neutronic and thermal-hydraulics studies have been performed with the MCNPX version 2.6e computational code and the version 14 of ANSYS CFX respectively. Our group studies and the results obtained contribute to demonstrate the feasibility of using AHR for the production of medical isotopes, however additional studies are still necessary to confirm these results and contribute to development and demonstration of their technical, safety, and economic viability. (author)

  14. Review of the interactions between bentonite and cement

    International Nuclear Information System (INIS)

    Duerden, S.L.

    1992-01-01

    Properties of bentonite may be significantly affected by reaction with cement. This report reviews the literature to identify the reactions that may occur and considers their effects on the performance of bentonite in these applications. The dominant reactions expected under alkaline conditions prevalent in an underground repository where cement is used extensively are zeolitization, beidellitization, and ion exchange. Zeolitisation will occur at high temperatures (200 o C) or after long periods (500-1000 years) when the pH is high (pH>9). Beidellitization may occur at high pH (pH>9). The silica may reprecipitate in situ due to low hydraulic conductivity or in regions of low pH or temperature. This may result in reduced porosity/permeability and plasticity. Ion exchange reactions are virtually instantaneous. The rate of the reaction depends on the concentration and rate of access of ground water. Substitution of Ca 2+ ions from cement for Na + ions in sodium-bentonites will result in reduced swelling pressure and plasticity, and increased hydraulic conductivity of the bentonite. The effect of Na-bentonite on the properties of cement is the formation of an Al-substituted 11A tobermorite, which results in improved Cs + sorption. In cements reacted with Calcium-bentonite the main product was found to be a hydroxyapatite layer on the cement surface. (author)

  15. Organic Rankine cycle saves energy and reduces gas emissions for cement production

    International Nuclear Information System (INIS)

    Wang, Huarong; Xu, Jinliang; Yang, Xufei; Miao, Zheng; Yu, Chao

    2015-01-01

    We investigated ORCs (organic Rankine cycles) integrated with typical China cement production line. The dry air at the kiln cooler outlet with the temperature of 220 °C was the waste heat. The fluids of hexane, isohexane, R601, R123 and R245fa were selected for ORCs based on the critical temperature criterion. The developed ORC verified the thermodynamics analysis. The NPV (net present value) and PBP (payback period) methods were applied to evaluate the economic performance. The LCA (life cycle assessment) was applied to evaluate the environment impacts. ORCs could generate 67,85,540–81,21,650 kWh electricity per year, equivalent to save 2035–2436 tons standard coal and reduce 7743–9268 tons CO 2 emission, for a 4000 t/d cement production line. ORCs reduced gas emissions of CO 2 by 0.62–0.74%, SO 2 by 3.83–4.59% and NO x by 1.36–1.63%. The PBP (payback period) was 2.74–3.42 years. The ORCs had the reduction ratios of EIL (environment impact load) by 1.49–1.83%, GWP (global warming potential) by 0.74–0.92%, AP (acidification potential) by 2.34–2.84%, EP (eutrophication potential) by 0.96–1.22% and HTP (human toxicity potential) by 2.38–2.89%. The ORC with R601 as the fluid had the best economic performance and significant gas emission reductions. ORCs had good economic performance and reduce the gas emissions. - Highlights: • Organic Rankine Cycles were integrated with the cement production line. • Five organic fluids were used as the working fluids for ORCs. • Thermal, economic and gas emission performances were analyzed. • R601 was the best fluid for ORC with the heat source temperature of 220 °C. • ORCs had good economic and gas emission reduction performances

  16. Heuristic economic assessment of the Afghanistan construction materials sector: cement and dimension stone production

    Science.gov (United States)

    Mossotti, Victor G.

    2014-01-01

    Over the past decade, the U.S. Government has invested more than $106 billion for physical, societal, and governmental reconstruction assistance to Afghanistan (Special Inspector General for Afghanistan Reconstruction, 2012a). This funding, along with private investment, has stimulated a growing demand for particular industrial minerals and construction materials. In support of this effort, the U.S. Geological Survey released a preliminary mineral assessment in 2007 on selected Afghan nonfuel minerals (Peters and others, 2007). More recently, the 2007 mineral assessment was updated with the inclusion of a more extensive array of Afghan nonfuel minerals (Peters and others, 2011). As a follow-up on the 2011 assessment, this report provides an analysis of the current use and prospects of the following Afghan industrial minerals required to manufacture construction materials: clays of various types, bauxite, gypsum, cement-grade limestone, aggregate (sand and gravel), and dimension stone (sandstone, quartzite, granite, slate, limestone, travertine, marble). The intention of this paper is to assess the: Use of Afghan industrial minerals to manufacture construction materials, Prospects for growth in domestic construction materials production sectors, Factors controlling the competitiveness of domestic production relative to foreign imports of construction materials, and Feasibility of using natural gas as the prime source of thermal energy and for generating electrical energy for cement production. The discussion here is based on classical principles of supply and demand. Imbedded in these principles is an understanding that the attributes of supply and demand are highly variable. For construction materials, demand for a given product may depend on seasons of the year, location of construction sites, product delivery time, political factors, governmental regulations, cultural issues, price, and how essential a given product might be to the buyer. Moreover, failure on the

  17. A method for obtaining isolation in production cementing; Sistematica para obtencao de isolamentos nas cimentacoes de producao

    Energy Technology Data Exchange (ETDEWEB)

    Lepeleire, Rubens de; Miletto, Antonio Luis Pires [PETROBRAS, XX (Brazil). Distrito de Perfuracao do Sudeste. Div. Tecnica

    1990-12-31

    This paper presents the procedure used to identify the factors that influenced the appearance of low isolation indexes, 59,1% in production cementing operations in Sao Mateus, during the year of 1987, bringing about a cost increase of over US$200,000.00 in primary cementing corrections. The various stages for the obtainment of such an index are analysed and the modifications that were considered necessary are presented. These modifications raised the index to 91,3% thus reducing correction costs to less than US$150,000.00 in 1988. From January to July, 1989, we able to obtain 98,9% of the isolations and an accumulated cementing correction cost of less than US$20,000.00. (author) 3 refs., 6 figs., 4 tabs.

  18. Examination of the jarosite-alunite precipitate addition in the raw meal for the production of sulfoaluminate cement clinker.

    Science.gov (United States)

    Katsioti, M; Tsakiridis, P E; Leonardou-Agatzini, S; Oustadakis, P

    2006-04-17

    The aim of the present research work was to investigate the possibility of adding a jarosite-alunite chemical precipitate, a waste product of a new hydrometallurgical process developed to treat economically low-grade nickel oxides ores, in the raw meal for the production of sulfoaluminate cement clinker. For that reason, two samples of raw meals were prepared, one contained 20% gypsum, as a reference sample ((SAC)Ref) and another with 11.31% jarosite-alunite precipitate ((SAC)J/A). Both raw meals were sintered at 1300 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the jarosite-alunite precipitate did not affect the mineralogical characteristics of the so produced sulfoaluminate cement clinker and there was confirmed the formation of the sulfoaluminate phase (C4A3S), the most typical phase of this cement type. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of jarosite-alunite precipitate did not negatively affect the quality of the produced cement.

  19. Integration of a hydraulic production plant in a weak power system on a long radial line

    Energy Technology Data Exchange (ETDEWEB)

    Lariviere, P. [Hydro-Quebec TransEnergie, 5655 de Marseille, Montreal, Quebec (Canada); Racine, M. [Hydro-Quebec TransEnergie, C.P. 10 000, Montreal, Quebec (Canada)

    2009-03-15

    Integrating power plants on long lines and weak power systems requires some care. To this effect, a study was conducted to determine if severe disturbances could result when a hydraulic production plant is integrated along a very long radial transmission line. Frequency responses were evaluated to identify possible resonant system operating conditions. Many events such as faults, transformer energyzing and line opening were investigated. All power plant synchronous machines were represented including exciter and governor regulators. Impact of dynamic modeling of the load was examined. The study demonstrates that the overall protective strategy implemented will limit worst overvoltage constraints imposed to equipment and load within an acceptable level. (author)

  20. Effect of cement production on vegetation in a part of southwestern ...

    African Journals Online (AJOL)

    The impact of cement dust emissions from the factory of West African Portland Cement at Ewekoro in Southwestern Nigeria on the surrounding vegetation was investigated. Sample plots of 20 m x 20 m were established at 1 km intervals from the factory site up to a distance of 10 km intervals from the factory site up to a ...

  1. Natural cement and stone restoration of Bourges Cathedral (France

    Directory of Open Access Journals (Sweden)

    C. Gosselin

    2008-01-01

    Full Text Available Natural cement, also called "Roman cement", was invented at the end of the 18th Century and played an important role in the development of civil engineering works until the 1860s. More surprisingly, it was also used to restore historic buildings, such as gothic cathedrals. This paper deals with the mineralogy and the durability of natural cement, in the particular case of the Bourges Cathedral in France. This study illustrates the interest of this material particularly adapted in stone repair or substitution. Contrary to traditional mortars, the present samples are made of neat cement paste, revealed by the absence of mineral additions as quartz or carbonate sand. Several combined techniques (SEM-EDS, TGA, XRD were carried out to determine the composition of the hydraulic binder rich in calcium aluminate hydrates. The raw marl at the origin of the cement production contains oxidized pyrites which consist in a potential source of sulphate pollution of the surrounding limestone. The exposition of the cement in urban environment leads to some weathering features as atmospheric sulphation. Finally a petrophysical approach, based on water porosity, capillary sorption and compressive strength, has been performed to demonstrate the durability and the compatibility of roman cement applied as a restoration mortar of historical building.

  2. Cement manufacture and the environment - Part I: Chemistry and technology

    Science.gov (United States)

    Van Oss, H. G.; Padovani, A.C.

    2002-01-01

    Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

  3. Comparative study of multistage cemented liner and openhole system completion technologies in the Montney resource play

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, Brad; Lui, David; Klim, James [Murphy Oil Company Ltd (United States); Kenyon, Mike [Society of Petroleum Engineers (Canada); McCaffrey, Matt [Packers Plus Energy Services (Canada)

    2011-07-01

    This work highlights hydraulic fracturing technologies implemented in the Lower Montney formation. The goal of the study is to compare two multistage hydraulic fracturing techniques: the cemented liner and the open hole multistage system (OHMS) and to investigate the effects each has on production rates and performance in general. The overall field was separated into two geographical areas and a total of 15 wells were investigated, some of which were subjected to cemented liner fracturing and others to OHMS. Various physical, mechanical, and financial data were collected. These data included: oil production rates, well spacing, pumping rates, stage times, and operational costs. In general, it was shown that OHMS proved to be the more suitable fracturing technique for the Montney formation, yielding higher initial and cumulative production rates. Moreover, average fracturing costs per stage were lower and time to complete was less than with the cemented liner technique.

  4. Utilization of municipal sewage sludge as additives for the production of eco-cement

    International Nuclear Information System (INIS)

    Lin, Yiming; Zhou, Shaoqi; Li, Fuzhen; Lin, Yixiao

    2012-01-01

    Highlights: ► The results of X-ray diffraction (XRD) pattern and scanning electron micrograph (SEM) indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. ► Though the C 2 S phase formation increased with the increase of sewage sludge contents. ► All the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge contents in raw meal increased. ► All the eco-cement pastes had lower early flexural strengths and it increased with the increase of sewage sludge contents increased, while the compressive strengths decreased slightly. ► However, it had no significant effect on all the strengths at later ages. - Abstract: The effects of using dried sewage sludge as additive on cement property in the process of clinker burning were investigated in this paper. The eco-cement samples were prepared by adding 0.50–15.0% of dried sewage sludge to unit raw meal, and then the mixtures were burned at 1450 °C for 2 h. The results indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. Although the C 2 S phase formation increased with the increase of sewage sludge content, it was also found that the microstructure of the mixture containing 15.0% sewage sludge in raw meal was significantly different and that a larger amount of pores were distributed in the clinker. Moreover, all the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge content in the raw meal increased. All the eco-cement pastes had lower early flexural strengths, which increased as the sewage sludge content increased, while the compressive strengths decreased slightly. However, this had no significant effect on all the strengths at later stages. Furthermore, the leaching concentrations of all the types of eco-cement

  5. Recycling of the product of thermal inertization of cement-asbestos for various industrial applications

    International Nuclear Information System (INIS)

    Gualtieri, Alessandro F.; Giacobbe, Carlotta; Sardisco, Lorenza; Saraceno, Michele; Lassinantti Gualtieri, Magdalena; Lusvardi, Gigliola; Cavenati, Cinzia; Zanatto, Ivano

    2011-01-01

    Recycling of secondary raw materials is a priority of waste handling in the countries of the European community. A potentially important secondary raw material is the product of the thermal transformation of cement-asbestos, produced by prolonged annealing at 1200-1300 o C. The product is chemically comparable to a Mg-rich clinker. Previous work has assured the reliability of the transformation process. The current challenge is to find potential applications as secondary raw material. Recycling of thermally treated asbestos-containing material (named KRY.AS) in traditional ceramics has already been studied with successful results. The results presented here are the outcome of a long termed project started in 2005 and devoted to the recycling of this secondary raw materials in various industrial applications. KRY.AS can be added in medium-high percentages (10-40 wt%) to commercial mixtures for the production of clay bricks, rock-wool glasses for insulation as well as Ca-based frits and glass-ceramics for the production of ceramic tiles. The secondary raw material was also used for the synthesis of two ceramic pigments; a green uvarovite-based pigment [Ca 3 Cr 2 (SiO 4 ) 3 ] and a pink malayaite-based pigment [Ca(Sn,Cr)SiO 5 ]. The latter is especially interesting as a substitute for cadmium-based pigments. This work also shows that KRY.AS can replace standard fillers in polypropylene plastics without altering the properties of the final product. For each application, a description and relevant results are presented and discussed.

  6. Thermal-Hydraulic Sensitivity Study of Intermediate Loop Parameters for Nuclear Hydrogen Production System

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Jong Hwa; Lee, Heung Nae; Park, Jea Ho [KONES Corp., Seoul (Korea, Republic of); Lee, Won Jae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lee, Sang Il; Yoo, Yeon Jae [Hyundai Engineering Co., Seoul (Korea, Republic of)

    2016-10-15

    The heat generated from the VHTR is transferred to the intermediate loop through Intermediate Heat Exchanger (IHX). It is further passed on to the Sulfur-Iodine (SI) hydrogen production system (HPS) through Process Heat Exchanger (PHX). The IL provides the safety distance between the VHTR and HPS. Since the IL performance affects the overall nuclear HPS efficiency, it is required to optimize its design and operation parameters. In this study, the thermal-hydraulic sensitivity of IL parameters with various coolant options has been examined by using MARS-GCR code, which was already applied for the case of steam generator. Sensitivity study of the IL and PHX parameters has been carried out based on their thermal-hydraulic performance. Several parameters for design and operation, such as the pipe diameter, safety distance and surface area, are considered for different coolant options, He, CO{sub 2} and He-CO{sub 2} (2:8). It was found that the circulator work is the major factor affecting on the overall nuclear hydrogen production system efficiency. Circulator work increases with the safety distance, and decreases with the operation pressure and loop pipe diameter. Sensitivity results obtained from this study will contribute to the optimization of the IL design and operation parameters and the optimal coolant selection.

  7. Leaching of hazardous substances from a composite construction product – An experimental and modelling approach for fibre-cement sheets

    Energy Technology Data Exchange (ETDEWEB)

    Lupsea, Maria [University of Toulouse, INSA, UPS, INP, LISBP, 135 Avenue de Rangueil, F-31077 Toulouse (France); INRA, UMR 792, F-31400 Toulouse (France); CNRS, UMR 5504, F-31400 Toulouse (France); Paris–Est University, CSTB–Scientific and Technical Centre for the Building Industry, DEE/Environmentand Life Cycle Engineering Team, 24 rue Joseph Fourier, F–38400 Saint Martin d’Hères (France); Tiruta-Barna, Ligia, E-mail: ligia.barna@insa-toulouse.fr [University of Toulouse, INSA, UPS, INP, LISBP, 135 Avenue de Rangueil, F-31077 Toulouse (France); INRA, UMR 792, F-31400 Toulouse (France); CNRS, UMR 5504, F-31400 Toulouse (France); Schiopu, Nicoleta [Paris–Est University, CSTB–Scientific and Technical Centre for the Building Industry, DEE/Environmentand Life Cycle Engineering Team, 24 rue Joseph Fourier, F–38400 Saint Martin d’Hères (France)

    2014-01-15

    Highlights: • Biocide and heavy metals leaching from fibre-cement sheet was investigated. • Equilibrium and dynamic leaching tests were used as modelling support. • The chemical-transport model identifies the main fixation/solubilisation mechanisms. • Biocides as terbutryn and boron were released by the commercial product. • FCS exhibit a cement-like leaching behaviour with high organic carbon release. -- Abstract: The leaching behaviour of a commercial fibre-cement sheet (FCS) product has been investigated. A static pH dependency test and a dynamic surface leaching test have been performed at lab scale. These tests allowed the development of a chemical-transport model capable to predict the release of major and trace elements over the entire pH range, in function of time. FCS exhibits a cement-type leaching behaviour with respect to the mineral species. Potentially hazardous species are released in significant quantities when compared to their total content. These are mainly heavy metals commonly encountered in cement matrixes and boron (probably added as biocide). Organic compounds considered as global dissolved carbon are released in significant concentrations, originating probably from the partial degradation of the organic fibres. The pesticide terbutryn (probably added during the preservative treatment of the organic fibres) was systematically identified in the leachates. The simulation of an upscaled runoff scenario allowed the evaluation of the cumulative release over long periods and the distribution of the released quantities in time, in function of the local exposure conditions. After 10 years of exposure the release reaches significant fractions of the species’ total content – going from 4% for Cu to near 100% for B.

  8. Lunar cement

    Science.gov (United States)

    Agosto, William N.

    1992-01-01

    With the exception of water, the major oxide constituents of terrestrial cements are present at all nine lunar sites from which samples have been returned. However, with the exception of relatively rare cristobalite, the lunar oxides are not present as individual phases but are combined in silicates and in mixed oxides. Lime (CaO) is most abundant on the Moon in the plagioclase (CaAl2Si2O8) of highland anorthosites. It may be possible to enrich the lime content of anorthite to levels like those of Portland cement by pyrolyzing it with lunar-derived phosphate. The phosphate consumed in such a reaction can be regenerated by reacting the phosphorus product with lunar augite pyroxenes at elevated temperatures. Other possible sources of lunar phosphate and other oxides are discussed.

  9. A non-destructive test method to monitor corrosion products and corrosion-induced cracking in reinforced cement based materials

    DEFF Research Database (Denmark)

    Michel, Alexander; Pease, Bradley Justin; Peterova, Adela

    2011-01-01

    ) was conducted to describe the impact of water-to-cement ratio and corrosion current density (i.e., corrosion rate) on the reinforcement corrosion process. Focus was placed, in particular on the determination of the corrosion accommodating region (CAR) and time to corrosion-induced cracking. Experimental results...... showed that x-ray attenuation measurements allow determination of the actual concentrations of corrosion products averaged through the specimen thickness. The total mass loss of steel measured by x-ray attenuation was found to be in very good agreement with the calculated mass loss obtained by Faraday......’s law. Furthermore, experimental results demonstrated that the depth of penetration of corrosion products as well as time to corrosion-induced cracking is varying for the different water-to-cement ratios and applied corrosion current densities....

  10. Evaluation of kaolinite clays of Moa for the production of cement based clinker-calcined clay-limestone (LC3

    Directory of Open Access Journals (Sweden)

    Roger S. Almenares-Reyes

    2016-12-01

    Full Text Available Clay materials from two outcrops of the Moa region were analyzed to determine their potential use as supplementary cementitious material in the production of ternary cements based on limestone-calcined clay. The clays were characterized by atomic absorption spectroscopy (EAA, X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and thermogravimetric analysis (ATG. These methods revealed high aluminum in clays, moderate kaolinite content, a disordered structure and the presence of impurities. The solubility of aluminum and silicon in alkali and the compressive strength of LC3 systems is proportional to their content in clay, being higher for the one with higher kaolinite content and greater structural disorder (outcrop D1, although the clay of both outcrops may constitute supplementary cementitious materials in the production of ternary cements based clinker-calcined clay-limestone. The suitable thermal activation range for both clays is between 650 ° C and 850 ° C.

  11. Energy saving cement production by grain size optimisation of the raw meal

    Directory of Open Access Journals (Sweden)

    B. Simons

    Full Text Available The production of cement clinker is an energy consuming process. At about 50% of the energy is associated with grinding and milling of the raw meal, that normally is in the range 100% <200 μm with 90% <90 μm. Question: is it possible to use coarser components of the raw meal without reducing the clinker quality. With synthetic raw meals of various grain sizes the clinker formation was studied at static (1100 - 1450°C and dynamic conditions (heating microscope. A routine to adjust the grain size of the components for industrial raw meals is developed. The fine fraction <90 μm should mainly contain the siliceous and argileous components, whereas the calcitic component can be milled separately to a grain size between 200-500 μm, resulting in lower energy consumption for milling. Considering the technical and economical realizability the relation fine/coarse should be roughly 1:1. The energy for milling can be reduced significantly, that in addition leads to the preservation of natural energy resources.

  12. Evaluation of Life-Cycle Assessment Studies of Chinese Cement Production: Challenges and Opportunities

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Hongyou; Masanet, Eric; Price, Lynn

    2009-05-29

    The use of life-cycle assessment (LCA) to understand the embodied energy, environmental impacts, and potential energy-savings of manufactured products has become more widespread among researchers in recent years. This paper reviews recent LCA studies in the cement industry in China and in other countries and provides an assessment of the methodology used by the researchers compared to ISO LCA standards (ISO 14040:2006, ISO 14044:2006, and ISO/TR 14048:2002). We evaluate whether the authors provide information on the intended application, targeted audience, functional unit, system boundary, data sources, data quality assessment, data disaggregation and other elements, and draw conclusions regarding the level of adherence to ISO standards for the papers reviewed. We found that China researchers have gained much experience during last decade, but still have room for improvement in establishing boundaries, assessing data quality, identifying data sources, and explaining limitations. The paper concludes with a discussion of directions for future LCA research in China.

  13. Use of hyghly reactive rice husk ash in the production of cement matrix reinforced with Green coconut fiber

    OpenAIRE

    Pereira, C.L.; Savastano, H. Jr; Paya Bernabeu, Jorge Juan; Santos, S. F.; Borrachero Rosado, María Victoria; Monzó Balbuena, José Mª; Soriano Martinez, Lourdes

    2013-01-01

    This study evaluated the influence of partial replacement of Portland cement by rice husk ash (RHA) to enable the use of green coconut husk fiber as reinforcement for cementitious matrix. The use of highly reactive pozzolanic ash contributes for decreasing the alkaline attack on the vegetable fiber, originated from waste materials. The slurry dewatering technique was used for dispersion of the raw materials in aqueous solution, followed by vacuum drainage of water and pressing for the product...

  14. Modeling coupled nitrogen and water use strategies of plant productivity through hydraulic traits

    Science.gov (United States)

    Mackay, D. S.; Savoy, P.; Pleban, J. R.; Tai, X.; Ewers, B. E.; Sperry, J.; Weinig, C.

    2016-12-01

    Changes in heat, nutrient, and drought stresses create novel environments that threaten the health of forests and viability of crop production. Here a trait-based conceptual model finds tradeoffs in maximum hydraulic conductance (Kmax), root to leaf area ratio (RLA) and vulnerability to cavitation (VC) based on the energy costs of acquiring water and nitrogen (N) to support gross primary production (GPP). The atmosphere supplies carbon to and demands water from plants via their stomata. The demand for water increases at higher temperatures due to increased vapor pressure deficits. The lost water is replenished by a passive wicking process that pulls water and N from the soil into roots and up water-filled xylem tubes. When water is in short supply the cost of getting it is high as measured by a decline in K and stomatal closure. Soil N dynamics also influence plant water use. When N is abundant, plants grow low VC fine roots with lower specific root length (m g-1), low Kmax, and maintain a relatively low RLA. In low N environments, N is costly and fine roots gain efficiency by building less robust (or higher VC) xylem with higher Kmax and higher RLA. What happens when the cost of acquiring water changes from high to low under low and high N costs? We incorporated the conceptual model into TREES, which couples whole plant hydraulics to carbon allocation, root-rhizosphere expansion/contraction and, also new for this study, a rhizosphere-root centric microbe-plant N dynamics. We used two experimental studies (drought, N) and two drought-prone fluxnet sites to test the conceptual model at individual plant and regional scales, respectively, and with frequent short versus infrequent long dry periods. When water was not limiting the hydraulic tradeoffs suppressed differences in GPP between the N use strategies. When water was in short supply, however, low RLA&VC plants dropped GPP early during drought because of low Kmax. Since these plants had low VC roots they also

  15. Cermet cements.

    Science.gov (United States)

    McLean, J W

    1990-01-01

    Cermet ionomer cements are sintered metal/glass powders, which can be made to react with poly(acids). These new cements are significantly more resistant to abrasion than regular glass ionomer cements and are widely accepted as core build-up materials and lining cements. They can strengthen teeth and provide the clinician with an opportunity to treat early dental caries.

  16. Study of gas production from shale reservoirs with multi-stage hydraulic fracturing horizontal well considering multiple transport mechanisms

    Science.gov (United States)

    Wei, Mingzhen; Liu, Hong

    2018-01-01

    Development of unconventional shale gas reservoirs (SGRs) has been boosted by the advancements in two key technologies: horizontal drilling and multi-stage hydraulic fracturing. A large number of multi-stage fractured horizontal wells (MsFHW) have been drilled to enhance reservoir production performance. Gas flow in SGRs is a multi-mechanism process, including: desorption, diffusion, and non-Darcy flow. The productivity of the SGRs with MsFHW is influenced by both reservoir conditions and hydraulic fracture properties. However, rare simulation work has been conducted for multi-stage hydraulic fractured SGRs. Most of them use well testing methods, which have too many unrealistic simplifications and assumptions. Also, no systematical work has been conducted considering all reasonable transport mechanisms. And there are very few works on sensitivity studies of uncertain parameters using real parameter ranges. Hence, a detailed and systematic study of reservoir simulation with MsFHW is still necessary. In this paper, a dual porosity model was constructed to estimate the effect of parameters on shale gas production with MsFHW. The simulation model was verified with the available field data from the Barnett Shale. The following mechanisms have been considered in this model: viscous flow, slip flow, Knudsen diffusion, and gas desorption. Langmuir isotherm was used to simulate the gas desorption process. Sensitivity analysis on SGRs’ production performance with MsFHW has been conducted. Parameters influencing shale gas production were classified into two categories: reservoir parameters including matrix permeability, matrix porosity; and hydraulic fracture parameters including hydraulic fracture spacing, and fracture half-length. Typical ranges of matrix parameters have been reviewed. Sensitivity analysis have been conducted to analyze the effect of the above factors on the production performance of SGRs. Through comparison, it can be found that hydraulic fracture

  17. Cementation of Nuclear Graphite Using Geopolymers

    International Nuclear Information System (INIS)

    Girke, N.A.; Steinmetz, H-J.; Bukaemsky, A.; Bosbach, D.; Hermann, E.; Griebel, I.

    2016-01-01

    Geopolymers are solid aluminosilicate materials usually formed by alkali hydroxide or alkali silicate activation of solid precursors such as coal fly ash, calcined clay and/or metallurgical slag. Today the primary application of geopolymer technology is in the development of alternatives to Portland-based cements. Variations in the ratio of aluminium to silicon, and alkali to silicon or addition of structure support, produce geopolymers with different physical and mechanical properties. These materials have an amorphous three-dimensional structure that gives geopolymers certain properties, such as fire and acid resistance, low leach rate, which make them an ideal substitute for ordinary Portland cement (OPC) in a wide range of applications especially in conditioning and storage of radioactive waste. Therefore investigations have been initiated on how and to which amount graphite as a hydrophobic material can be mixed with cement or concrete to form stable waste products and which concretes fulfil the necessary specifications best. As a result, geopolymers have been identified as a promising matrix for graphite containing nuclear wastes. With geopolymers, both favourable properties in the cementation process and a high long time structural stability of the products can be achieved. Investigations include: • direct mixing of graphite with geopolymers with or without sand as a mechanically stabilizing medium; • production of cement-graphite granulates as intermediate products and embedding of these granulates in geopolymer; • coating of formed graphite pieces with geopolymer.The report shows that carbon in the form of graphite can both be integrated with different grain size spectra as well as shaped in the hydraulic binder geopolymer and meets the requirements for a stable long-term immobilisation. (author)

  18. Increasing the production efficiency and reducing the environmental impacts of hydraulic fracturing

    Science.gov (United States)

    Viswanathan, H. S.

    2016-12-01

    Shale gas is an unconventional fossil energy resource profoundly impacting US energy independence and is projected to last for at least 100 years. Production of methane and other hydrocarbons from low permeability shale involves hydraulic fracturing of rock, establishing fracture connectivity, and multiphase fluid-flow and reaction processes all of which are poorly understood. The result is inefficient extraction with many environmental concerns. A science-based capability is required to quantify the governing mesoscale fluid-solid interactions, including microstructural control of fracture patterns and the interaction of engineered fluids with hydrocarbon flow. These interactions depend on coupled thermo-hydro-mechanical-chemical (THMC) processes over scales from microns to tens of meters. Determining the key mechanisms in subsurface THMC systems has been impeded due to the lack of sophisticated experimental methods to measure fracture aperture and connectivity, multiphase permeability, and chemical exchange capacities at the high temperature, pressure, and stresses present in the subsurface. In this study, we developed and prototyped the microfluidic and triaxial core flood experiments required to reveal the fundamental dynamics of fracture-fluid interactions. The goal is transformation of hydraulic fracturing from present ad hoc approaches to science-based strategies while safely enhancing production. Specifically, we have demonstrated an integrated experimental/modeling approach that allows for a comprehensive characterization of fluid-solid interactions and develop models that can be used to determine the reservoir operating conditions necessary to gain a degree of control over fracture generation, fluid flow, and interfacial processes over a range of subsurface conditions.

  19. Production of bone cement composites: effect of fillers, co-monomer and particles properties

    Energy Technology Data Exchange (ETDEWEB)

    Santos Junior, J.G.F.; Melo, P.A.; Pinto, J.C., E-mail: jjunior@peq.coppe.ufrj.b, E-mail: melo@peq.coppe.ufrj.b, E-mail: pinto@peq.coppe.ufrj.b [Coordenacao dos Programas de Pos-Graduacao de Engenharia. (PEQ/COPPE/UFRJ), RJ (Brazil). Programa de Engenharia Quimica; Pita, V.J.R.R., E-mail: vjpita@ima.ufrj.b [Universidade Federal do Rio de Janeiro (IMA/UFRJ), RJ (Brazil). Inst. de Macromoleculas Eloisa Mano; Nele, M. [Universidade Federal do Rio de Janeiro (EQ/UFRJ), RJ (Brazil). Escola de Quimica

    2011-04-15

    Artificial bone cements (BCs) based on poly(methyl methacrylate) (PMMA) powders and methyl methacrylate (MMA) liquid monomer also present in their formulation small amounts of other substances, including a chemical initiator compound and radiopaque agents. Because inadequate mixing of the recipe components during the manufacture of the bone cement may compromise the mechanical properties of the final pieces, new techniques to incorporate the fillers into the BC and their effect upon the mechanical properties of BC pieces were investigated in the present study. PMMA powder composites were produced in situ in the reaction vessel by addition of X-ray contrasts to the reacting MMA mixture. It is shown that this can lead to much better mechanical properties of test pieces, when compared to standard bone cement formulations, because enhanced dispersion of the radiopaque agents can be achieved. Moreover, it is shown that the addition of hydroxyapatite (HA) and acrylic acid (AA) to the bone cement recipe can be beneficial for the mechanical performance of the final material. It is also shown that particle morphology can exert a tremendous effect upon the performance of test pieces, indicating that the suspension polymerization step should be carefully controlled when optimization of the bone cement formulation is desired. (author)

  20. Production of bone cement composites: effect of fillers, co-monomer and particles properties

    Directory of Open Access Journals (Sweden)

    J. G. F. Santos Jr.

    2011-06-01

    Full Text Available Artificial bone cements (BCs based on poly(methyl methacrylate (PMMA powders and methyl methacrylate (MMA liquid monomer also present in their formulation small amounts of other substances, including a chemical initiator compound and radiopaque agents. Because inadequate mixing of the recipe components during the manufacture of the bone cement may compromise the mechanical properties of the final pieces, new techniques to incorporate the fillers into the BC and their effect upon the mechanical properties of BC pieces were investigated in the present study. PMMA powder composites were produced in-situ in the reaction vessel by addition of X-ray contrasts to the reacting MMA mixture. It is shown that this can lead to much better mechanical properties of test pieces, when compared to standard bone cement formulations, because enhanced dispersion of the radiopaque agents can be achieved. Moreover, it is shown that the addition of hydroxyapatite (HA and acrylic acid (AA to the bone cement recipe can be beneficial for the mechanical performance of the final material. It is also shown that particle morphology can exert a tremendous effect upon the performance of test pieces, indicating that the suspension polymerization step should be carefully controlled when optimization of the bone cement formulation is desired.

  1. Evaluation of mechanical strength and hydrate products evolution of calcium aluminate cement, for endodontic applications

    International Nuclear Information System (INIS)

    Luz, A.P.; Borba, N.Z.; Pandolfelli, V.C.

    2011-01-01

    Mineral trioxide aggregate (MTA) is the most used retrograde filling cement in the endodontic area. Nevertheless, although its composition is similar to the conventional Portland cement, its high cost, long setting time and low mechanical strength have led to a continuous search for new alternative materials. Considering these aspects, the mechanical strength and crystalline phase evolution of a calcium aluminate cement (CAC), during its hydration process, have been evaluated in this work aiming to apply such material for endodontic treatments. Secar 71 cement samples were prepared and kept in contact with water or SBF (simulated body fluid) during 15 days at 37 deg C. Compressive strength, apparent porosity, X ray diffraction and thermogravimetric tests were carried out for the samples evaluation after 1, 3, 7 and 15 days. The main identified phases were CAH_1_0, C_2AH_8, C_3AH_6 and AH_3. Moreover, when in the presence of SBF, some changes in the amount of the hydrates in the CAC samples were observed, which affected the mechanical behavior of the cement. (author)

  2. Studies on the Potential of Waste Soda Lime Silica Glass in Glass Ionomer Cement Production

    Directory of Open Access Journals (Sweden)

    V. W. Francis Thoo

    2013-01-01

    Full Text Available Glass ionomer cements (GIC are produced through acid base reaction between calcium-fluoroaluminosilicate glass powder and polyacrylic acid (PAA. Soda lime silica glasses (SLS, mainly composed of silica (SiO2, have been utilized in this study as the source of SiO2 for synthesis of Ca-fluoroaluminosilicate glass. Therefore, the main objective of this study was to investigate the potential of SLS waste glass in producing GIC. Two glasses, GWX 1 (analytical grade SiO2 and GWX 2 (replacing SiO2 with waste SLS, were synthesized and then characterized using X-ray diffraction (XRD and energy dispersive X-ray (EDX. Synthesized glasses were then used to produce GIC, in which the properties were characterized using Fourier transform infrared spectroscopy (FT-IR and compressive test (from 1 to 28 days. XRD results showed that amorphous glass was produced by using SLS waste glass (GWX 2, which is similar to glass produced using analytical grade SiO2 (GWX 1. Results from FT-IR showed that the setting reaction of GWX 2 cements is slower compared to cement GWX 1. Compressive strengths for GWX 1 cements reached up to 76 MPa at 28 days, whereas GWX 2 cements showed a slightly higher value, which is 80 MPa.

  3. Development of an immobilisation technique by cementation for non-radioactive simulated liquid waste, from Mo-99 production process

    International Nuclear Information System (INIS)

    Arva, E A; Marabini, S G; Varani, J L

    2012-01-01

    The Argentine Atomic Energy Commission (CNEA) is the responsible for developing a management nuclear waste disposal programme. This programme contemplates the strictly environmental safe and efficient management of the radioactive waste from different sources. Since 1985, CNEA has been producing commercially Mo-99 for medical use. In this process two types of liquid waste are produced. One of them has high alkaline (NaOH 3,5M) and aluminate contents. Since Mo-99 production started, such liquid waste was stored in specially designed containers during production, and after a decay period in smaller containers in interim storage conditions. As this waste is still a liquid, development of an immobilisation technique is required. Immobilisation of radioactive liquid waste by cementation is a frequently used technique, and will be studied in the present work using Mo-99 non-radioactive simulated liquid waste. In this second stage, a full scale (200 liters drum) cementation test using simulated non radioactive waste was carried out. Such test included: using the BEBA 201 mixing machine - the same that will be used with real waste in the future for 'tuning up' the process, construction of a specially designed temperature sensor for measuring the maximum temperature value (five different positions, four inside the drum and one outside) and the time elapsed after all components mixing. Finally, standard specimens (IRAM 1622) were made for mechanical resistance tests after cement setting at 28 days. The results show values of temperature not above 40 o C with the maximum at 12 hours before component mixing and compression strength of 14 MPa. Such values are compatible for a waste immobilisation process by cementation (author)

  4. Recycled concrete aggregate in portland cement concrete.

    Science.gov (United States)

    2013-01-01

    Aggregates can be produced by crushing hydraulic cement concrete and are known as recycled concrete : aggregates (RCA). This report provides results from a New Jersey Department of Transportation study to identify : barriers to the use of RCA in new ...

  5. The Optimization of Immobilization for the Low-Activity Waste of theEvaporation Product with Cement

    International Nuclear Information System (INIS)

    Supardi

    2000-01-01

    The experimental investigation of immobilization the low active wasteconcentration containing 2.44x10 -3 μCi/cc a great deal of NaNO 3 withcement was done. The immobilization process was carried out by mixing cement,water, concentrate, and Ca-bentonite with a given ratio within a glassbeaker. The mixture was then stirred with an electrical hand mixer untilhomogeneous. The studied immobilization condition were the influences of theweight ratio water to cement, the weight ratio of concentrate to cement withwhich the concentrate pH was varied, and the influence of the addition ofCa-bentonite (% in weight) with the optimum pH of concentrate. The sample inthe container with the size of 2.54 cm in diameter and 3.0 cm in height wasmade of polyethylene and was covered by a tight lid and was cured for 28days. After the sample was cured for 28 days and then it was taken out of thecontainer. This sample quality was ready for being tested. The quality ofcementation product tested compressive strength, density, chemical stability,irradiation stability and thermal stability. The optimum results ofinvestigation were the weight ratio of water to cement = 0.30, thecompressive strength of 30.37 N/mm 2 . For the immobilization of the waste andcement with the optimum pH being used, yielded in the compressive strength of28.07 N/mm 2 . Further more from the condition of waste and cement at theoptimum pH which was added by the optimum Ca-bentonite gained the compressivestrength of 33.64 N/mm 2 before irradiation, where as after irradiation thecompressive strength was 32.41 N/mm 2 . The optimum thermal test resultachieved was 250 o C with the compressive strength of 44.10 N/mm 2 . For theleaching test results after being cured for 91 days in the distilled watermedia was 0.47x10 -4 gcm -2 day -1 , while in the sea water was 0.66x10 -4 gcm -2 day -1 . Water medium activity until 91 days = 3.1x10 -7 μCi/cc,MPC from ICRP = 8.1x10 -7 μCi/cc. The experimental investigation ofcemented waste

  6. Complex research and qualification methods of cement products for the processing, accumulation and storage of radioactive waste

    International Nuclear Information System (INIS)

    Kovalinska, T.; Ostapenko, I.; Sakhno, V.

    2015-01-01

    INR (Ukrainian Institute for Nuclear Research) has developed an installation to assess the degradation of cements and concretes over accelerated time and in hard operating conditions involving mechanical and chemical effects, radiation, high temperatures, electric fields...This testing installation is called a reactionary chamber. The experimental data obtained during these tests characterize the product functionality in the stationary, transitional and emergency modes. These data allow the solving of the equation system representing the state of a product at a current moment of time and to determine its reactions to various external influences. An example is given through the testing of concrete containers that are intended to store radioactive waste

  7. Physical soil properties and slope treatments effects on hydraulic excavator productivity for forest road construction.

    Science.gov (United States)

    Parsakho, Aidin; Hosseini, Seyed Ataollah; Jalilvand, Hamid; Lotfalian, Majid

    2008-06-01

    Effects of moisture, porosity and soil bulk density properties, grubbing time and terrain side slopes on pc 220 komatsu hydraulic excavator productivity were investigated in Miana forests road construction project which located in the northern forest of Iran. Soil moisture and porosity determined by samples were taken from undisturbed soil. The elements of daily works were measured with a digital stop watch and video camera in 14 observations (days). The road length and cross section profiles after each 20 m were selected to estimate earthworks volume. Results showed that the mean production rates for the pc 220 komatsu excavators were 60.13 m3 h(-1) and earthwork 14.76 m h(-1) when the mean depth of excavation or cutting was 4.27 m3 m(-1), respectively. There was no significant effects (p = 0.5288) from the slope classes' treatments on productivity, whereas grubbing time, soil moisture, bulk density and porosity had significantly affected on excavator earthworks volume (p < 0.0001). Clear difference was showed between the earthwork length by slope classes (p = 0.0060). Grubbing time (p = 0.2180), soil moisture (p = 0.1622), bulk density (p = 0.2490) and porosity (p = 0.2159) had no significant effect on the excavator earthworks length.

  8. Recovery Act Production of Algal BioCrude Oil from Cement Plant Carbon Dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Robert Weber; Norman Whitton

    2010-09-30

    The consortium, led by Sunrise Ridge Algae Inc, completed financial, legal, siting, engineering and environmental permitting preparations for a proposed demonstration project that would capture stack gas from an operating cement plant and convert the carbon dioxide to beneficial use as a liquid crude petroleum substitute and a coal substitute, using algae grown in a closed system, then harvested and converted using catalyzed pyrolysis.

  9. Production of more durable and sustainable concretes using volcanic scoria as cement replacement

    International Nuclear Information System (INIS)

    Al-Swaidani, A. M.

    2017-01-01

    The objective of the study is to investigate strength and durability-related properties of volcanic scoria-based cements. Compressive and tensile strength development of mortars and concretes containing volcanic scoria with replacement levels ranging from 10 to 35% was investigated. Water permeability, chloride penetrability and porosity of concretes cured for 2, 7, 28, 90 and 180 days were also examined. Results revealed that volcanic scoria could be suitable for making blended cements. The strength of mortar/concrete containing volcanic scoria was lower than that of plain cement mortar/concrete at all ages. However, at 90 day curing, the strengths of volcanic scoria-based mortars/concretes were comparable to those of plain cement. In addition, water permeability, chloride penetrability and porosity of scoria-based concretes were much lower than those of plain concrete. Further, the results were statistically analysed and estimation equations have been developed to predict the studied properties. SEM/EDX analysis was employed, as well. [es

  10. Mg-phosphate ceramics produced from the product of thermal transformation of cement-asbestos

    Czech Academy of Sciences Publication Activity Database

    Pérez-Estébanez, Marta; Mácová, Petra; Šašek, Petr; Viani, Alberto; Gualtieri, A.

    2014-01-01

    Roč. 34, č. 2 (2014), s. 187-192 ISSN 1640-4920. [Conference on Environment and Mineral Processing /18./. Ostrava, 29.05.2014-31.05.2014] R&D Projects: GA MŠk(CZ) LO1219 Keywords : cement -asbestos * magnesium phosphate ceramics * amorphous Subject RIV: AL - Art, Architecture, Cultural Heritage http://www.potopk.com.pl/archiwum.html

  11. INFLUENCE OF WATER-TO-CEMENT RATIO ON AIR ENTRAILMENT IN PRODUCTION OF NON-AUTOCLAVED FOAM CONCRETE USING TURBULENCE CAVITATION TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Gorshkov Pavel Vladimirovich

    2012-10-01

    Full Text Available Non-autoclaved foam concrete is an advanced thermal insulation material. Until recently, foam concrete production has been based on separate preparation of foam and solution, followed by their blending in a mixer. The situation changed when high-quality synthetic foaming agents and turbulence cavitation technology appeared on the market. Every model provides a dependence between the foam concrete strength and the water-to-cement ratio. According to the water-cement ratio we can distinguish strong concrete mixtures (with the water-to-cement ratio equal to 0.3…0.4 and ductile ones (with the water-to-cement ratio equal to 0.5…0.7. Strong concrete mixtures are more durable. The lower the water-to-cement ratio, the higher the foam concrete strength. However super-plastic substances cannot be mixed by ordinary turbulent mixers. Foam concrete produced using the turbulence cavitation technology needs air-entraining, its intensity being dependent on several factors. One of the main factors is the amount of free water, if it is insufficient, the mixture will not be porous enough. A researcher needs to identify the optimal water-to-cement ratio based on the water consumption rate. Practical production of prefabricated concrete products and structures has proven that the reduction of the water-to-cement ratio improves the strength of the product. The task is to find the water-to-cement ratio for the foam concrete mixture to be plastic enough for air entraining. An increase in the ratio causes loss in the strength. The ratio shall vary within one hundredth points. Super-plasticizers are an alternative solution.

  12. Potential water resource impacts of hydraulic fracturing from unconventional oil production in the Bakken shale.

    Science.gov (United States)

    Shrestha, Namita; Chilkoor, Govinda; Wilder, Joseph; Gadhamshetty, Venkataramana; Stone, James J

    2017-01-01

    Modern drilling techniques, notably horizontal drilling and hydraulic fracturing, have enabled unconventional oil production (UOP) from the previously inaccessible Bakken Shale Formation located throughout Montana, North Dakota (ND) and the Canadian province of Saskatchewan. The majority of UOP from the Bakken shale occurs in ND, strengthening its oil industry and businesses, job market, and its gross domestic product. However, similar to UOP from other low-permeability shales, UOP from the Bakken shale can result in environmental and human health effects. For example, UOP from the ND Bakken shale generates a voluminous amount of saline wastewater including produced and flowback water that are characterized by unusual levels of total dissolved solids (350 g/L) and elevated levels of toxic and radioactive substances. Currently, 95% of the saline wastewater is piped or trucked onsite prior to disposal into Class II injection wells. Oil and gas wastewater (OGW) spills that occur during transport to injection sites can potentially result in drinking water resource contamination. This study presents a critical review of potential water resource impacts due to deterministic (freshwater withdrawals and produced water management) and probabilistic events (spills due to leaking pipelines and truck accidents) related to UOP from the Bakken shale in ND. Copyright © 2016 Elsevier Ltd. All rights reserved.

  13. The use of by-products from metallurgical and mineral industries as filler in cement-based materials.

    Science.gov (United States)

    Moosberg, Helena; Lagerblad, Björn; Forssberg, Eric

    2003-02-01

    This investigation has been made in order to make it possible to increase the use of by-products in cement-based materials. Use of by-products requires a screening procedure that will reliably determine their impact on concrete. A test procedure was developed. The most important properties were considered to be strength development, shrinkage, expansion and workability. The methods used were calorimetry, flow table tests, F-shape measurements, measurements of compressive and flexural strength and shrinkage/expansion measurements. Scanning electron microscopy was used to verify some results. Twelve by-products were collected from Swedish metallurgical and mineral industries and classified according to the test procedure. The investigation showed that the test procedure clearly screened out the materials that can be used in the production of concrete from the unsuitable ones.

  14. Comparative analysis of compressive strength tests at age of 28 and 90 days and density of products using chemical additives in cementing radioactive waste

    International Nuclear Information System (INIS)

    Vieira, Vanessa Mota; Tello, Cledola Cassia Oliveira de

    2013-01-01

    In this research it has been studied the effects of chemical additives (admixtures) in the cementation process of radioactive wastes, which are used to improve the properties of waste cementation process, both of the paste and of the solidified product. However there are a large variety of these materials that are frequently changed or taken out of the market, then it is essential to know the commercially available materials and their effects. The tests were carried out with a solution simulating the evaporator concentrate waste coming from PWR nuclear reactors. It was cemented using two formulations, A and B, incorporating higher or lower amount of waste, respectively. It was added chemical admixtures from two manufacturers (S and H), which were: accelerators, set retarders and superplasticizers. The experiments were organized by a factorial design 2 3 . The measured parameters were the viscosity, the setting time, the paste and product density and the compressive strength. In this study we performed comparative analyzes of the results of compressive strength at age of 28 and 90 days and between the densities of the samples at the same ages.The compressive strength test at age of 28 days is considered a parameter essential issues related to security handling, transport and storage of cemented waste product. The results showed that the addition of accelerators improved the compressive strength of the cemented product, but presented lower values density products. (author)

  15. Light-weight wood-magnesium oxychloride cement composite building products made by extrusion

    OpenAIRE

    Zhou, X; Li, Z

    2012-01-01

    This is the post-print version of the final paper published in Construction and Building Materials. The published article is available from the link below. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. Copyright @ 2011 Elsevier B.V. Magnesium oxychloride (MOC) cement is ...

  16. Preparation of magnesium phosphate cement by recycling the product of thermal transformation of asbestos containing wastes

    Czech Academy of Sciences Publication Activity Database

    Viani, Alberto; Gualtieri, A.F.

    2014-01-01

    Roč. 58, April (2014), s. 56-66 ISSN 0008-8846 R&D Projects: GA MŠk(CZ) LO1219 Institutional support: RVO:68378297 Keywords : cement-asbestos * chemically bonded ceramics * waste management * X-ray diffraction * amorphous material Subject RIV: JN - Civil Engineering Impact factor: 2.864, year: 2014 http://www.sciencedirect.com/science/article/pii/S000888461400012X

  17. Estimates of hydraulic fracturing (Frac) sand production, consumption, and reserves in the United States

    Science.gov (United States)

    Bleiwas, Donald I.

    2015-01-01

    The practice of fracturing reservoir rock in the United States as a method to increase the flow of oil and gas from wells has a relatively long history and can be traced back to 1858 in Fredonia, New York, when a gas well situated in shale of the Marcellus Formation was successfully fractured using black powder as a blasting agent. Nearly all domestic hydraulic fracturing, often referred to as hydrofracking or fracking, is a process where fluids are injected under high pressure through perforations in the horizontal portion of a well casing in order to generate fractures in reservoir rock with low permeability (“tight”). Because the fractures are in contact with the well bore they can serve as pathways for the recovery of gas and oil. To prevent the fractures generated by the fracking process from closing or becoming obstructed with debris, material termed “proppant,” most commonly high-silica sand, is injected along with water-rich fluids to maintain or “prop” open the fractures. The first commercial application of fracking in the oil and gas industry took place in Oklahoma and Texas during the 1940s. In 1949, over 300 wells, mostly vertical, were fracked (ALL Consulting, LLC, 2012; McGee, 2012; Veil, 2012) and used silica sand as a proppant (Fracline, 2011). The resulting increase in well productivity demonstrated the significant potential that fracking might have for the oil and gas industry.

  18. Increase in the amount of evaporator concentrate from nuclear power plants in cemented products

    International Nuclear Information System (INIS)

    Costa, Bruna S.; Tello, Clédola C.O.

    2017-01-01

    Nuclear power plants, research centers and other nuclear facilities are sources of radioactive liquid waste generation. These wastes can come from cooling of the primary reactor system, cleaning spent pool of fuel, washing contaminated clothing, among others. One of the most used methods for the treatment of these aqueous flows is the evaporation, which generates the concentrate of the evaporator, waste classified as low and medium level of radiation. Norms determine that radioactive waste must be minimized, and that to be accepted in repositories, they must be solidified. The work sought to reduce the volume of the evaporated concentrate waste and its subsequent solidification in cement. In order to carry out the tests, the evaporator concentrate (CE) simulation solution was prepared and then dried in an oven. Subsequently, cementation of the dry material was made using cement, fluidizer, NaOH and water. After a curing time of 28 days, the compressive strength tests were made for all specimens obtained, and for the samples that obtained resistance above that required by the norm, which is 10MPa, the percentages of reject incorporated and volume reduction. The results showed that, by drying the evaporator concentrate, it was possible to reduce the volume of the waste generated by up to 27% in relation to the waste without drying, which shows that drying is an effective way to increase the incorporation of the evaporator concentrate in packaged waste

  19. Tunisian gypsums: Characteristics and use in cement

    Science.gov (United States)

    Mahmoudi, Salah; Bennour, Ali; Chalwati, Youssef; Souidi, Khouloud; Thabet, Manel; Srasra, Ezzedine; Zargouni, Fouad

    2016-09-01

    Gypsum materials of hundred meters thickness and interbedded with marine claystones and limestones from different paleogeographic sectors in the Tunisian territory are studied to assess their suitability for cement production. For this reason, thirty representative samples are analysed by chemical, physical and geotechnical tests. The obtained results for the studied gypsum materials are compared to Tunisian and European norms and with the local cements, currently marketed and which obey international norms. Indeed, for all samples hydraulic modulus HM, silica modulus SM and alumina modulus AM vary from (2.37-2.44), (2.48-2.68) and (1.45-2.5), respectively; whereas the required values for these modulus are (1.5-2.5), (2-3) and (1.5-2.5). The same behavior is observed for mineralogical analyses of C3S, C2S, C3A and C4AF and compressive strength at different ages. Briefly, Tunisia contains important reserves of gypsum scattered and spread over the Tunisian territory and can be used for cement production.

  20. Natural cement as the precursor of Portland cement: Methodology for its identification

    International Nuclear Information System (INIS)

    Varas, M.J.; Alvarez de Buergo, M.; Fort, R.

    2005-01-01

    When cements appeared in the 19th century, they took the place of traditional binding materials (lime, gypsum, and hydraulic lime) which had been used until that time. Early cements can be divided into two groups, natural and artificial (Portland) cements. Natural cements were introduced first, but their widespread usage was short-lived as they were quickly replaced by artificial cements (Portland), still the most important and predominant today. The main differences between natural and artificial cements arise during the manufacturing process. The final properties of the cements are greatly influenced by differences in the raw materials and burning temperatures employed. The aim of this paper is to assess the efficiency of traditional analytical techniques (petrographic microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR)) used to differentiate natural and artificial cements

  1. Analysis of Cement as Raw Material Inventory on Ready Mix Production Unit at PT. Perdana Beton in Samarinda

    OpenAIRE

    Wahyuni, Novita Eka

    2014-01-01

    This study aims to identify and analyze the optimal amount of cement supplies in PT. Perdana Beton In Samarinda. Formulation of the problem in this study is whether the supply of cement as raw material for Ready Mix at PT. Perdana Beton In Samarinda already minimizing the cost of inventory cement. The hypothesis in this study is: '' Allegedly cement as raw material supplies ready mix at PT. Perdana Beton In Samarinda not provide minimum inventory costs'. Basic...

  2. Relationships between Personal Measurements of 'Total' Dust, Respirable, Thoracic, and Inhalable Aerosol Fractions in the Cement Production Industry.

    Science.gov (United States)

    Notø, Hilde P; Nordby, Karl-Christian; Eduard, Wijnand

    2016-05-01

    The aims of this study were to examine the relationships and establish conversion factors between 'total' dust, respirable, thoracic, and inhalable aerosol fractions measured by parallel personal sampling on workers from the production departments of cement plants. 'Total' dust in this study refers to aerosol sampled by the closed face 37-mm Millipore filter cassette. Side-by-side personal measurements of 'total' dust and respirable, thoracic, and inhalable aerosol fractions were performed on workers in 17 European and Turkish cement plants. Simple linear and mixed model regressions were used to model the associations between the samplers. The total number of personal samples collected on 141 workers was 512. Of these 8.4% were excluded leaving 469 for statistical analysis. The different aerosol fractions contained from 90 to 130 measurements and-side-by side measurements of all four aerosol fractions were collected on 72 workers.The median ratios between observed results of the respirable, 'total' dust, and inhalable fractions relative to the thoracic aerosol fractions were 0.51, 2.4, and 5.9 respectively. The ratios between the samplers were not constant over the measured concentration range and were best described by regression models. Job type, position of samplers on left or right shoulder and plant had no substantial effect on the ratios. The ratios between aerosol fractions changed with different air concentrations. Conversion models for estimation of the fractions were established. These models explained a high proportion of the variance (74-91%) indicating that they are useful for the estimation of concentrations based on measurements of a different aerosol fraction. The calculated uncertainties at most observed concentrations were below 30% which is acceptable for comparison with limit values (EN 482, 2012). The cement industry will therefore be able to predict the health related aerosol fractions from their former or future measurements of one of the

  3. Predicting the Impact of Multiwalled Carbon Nanotubes on the Cement Hydration Products and Durability of Cementitious Matrix Using Artificial Neural Network Modeling Technique

    Directory of Open Access Journals (Sweden)

    Babak Fakhim

    2013-01-01

    Full Text Available In this study the feasibility of using the artificial neural networks modeling in predicting the effect of MWCNT on amount of cement hydration products and improving the quality of cement hydration products microstructures of cement paste was investigated. To determine the amount of cement hydration products thermogravimetric analysis was used. Two critical parameters of TGA test are PHPloss and CHloss. In order to model the TGA test results, the ANN modeling was performed on these parameters separately. In this study, 60% of data are used for model calibration and the remaining 40% are used for model verification. Based on the highest efficiency coefficient and the lowest root mean square error, the best ANN model was chosen. The results of TGA test implied that the cement hydration is enhanced in the presence of the optimum percentage (0.3 wt% of MWCNT. Moreover, since the efficiency coefficient of the modeling results of CH and PHP loss in both the calibration and verification stages was more than 0.96, it was concluded that the ANN could be used as an accurate tool for modeling the TGA results. Another finding of this study was that the ANN prediction in higher ages was more precise.

  4. Leaching of actinides and fission products from ILW embedded in cement and bitumen, and their mobility in natural salt rock

    International Nuclear Information System (INIS)

    Flambard, A.R.; Keiling, C.; Fusban, H.U.; Marx, G.

    1986-01-01

    Real and simulated ILW embedded in cement and bitumen has been subjected to leaching through various binary brines. The resulting solutions containing americium, plutonium, cesium, antimony, ruthenium, cobalt, and strontium have been led through columns packed with the natural Na3γ salt rock from the Gorleben salt dome, in order to determine the mobility characteristics of these elements in the near-field range of a projected waste repository in the Gorleben salt dome, specifically for the case of water intrusion. Leaching data and experimental results are explained and discussed, special attention being given to the impact of the pH-value of the systems studied, and to the formation of carrier (or 'pseudo') colloids during radionuclide release. The paper also gives data obtained on the mobility of transuranium elements and fission products, together with information on differences in behaviour of the actinides and the fission products (ruthenium in particular). (orig.) [de

  5. Influence of triethanolamine on the hydration product of portlandite in cement paste and the mechanism

    International Nuclear Information System (INIS)

    Yan-Rong, Zhang; Xiang-Ming, Kong; Zi-Chen, Lu; Zhen-Bao, Lu; Qing, Zhang; Bi-Qin, Dong; Feng, Xing

    2016-01-01

    The influences of triethanolamine (TEA) on the portlandite in hardened cement pastes (HCPs) were systematically investigated. Results show that the addition of TEA in cement pastes leads to a visible reduction of Ca(OH) 2 (CH) content and considerably alters the morphology of CH crystals from large and parallel-stacked lamellar shape to smaller and distorted actinomorphic one. For the first time, the CH micro-crystals and even non-crystalline CH in HCPs were observed in the presence of TEA. Due to integration of CH micro-crystals in C–S–H phase, remarkable higher Ca/Si ratio of C–S–H phase was found. The formation of TEA-Ca 2+ complex via the interaction between Ca 2+ and the oxygen atoms in TEA molecule was evidenced by the results of NMR and UV. It is believed that TEA can be introduced into the crystallization process of portlandite and thus significantly alters the morphology of CH crystals and even the content of the crystalline CH phase.

  6. Wellbore cement fracture evolution at the cement–basalt caprock interface during geologic carbon sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Hun Bok; Kabilan, Senthil; Carson, James P.; Kuprat, Andrew P.; Um, Wooyong; Martin, Paul F.; Dahl, Michael E.; Kafentzis, Tyler A.; Varga, Tamas; Stephens, Sean A.; Arey, Bruce W.; Carroll, KC; Bonneville, Alain; Fernandez, Carlos A.

    2014-08-07

    Composite Portland cement-basalt caprock cores with fractures, as well as neat Portland cement columns, were prepared to understand the geochemical and geomechanical effects on the integrity of wellbores with defects during geologic carbon sequestration. The samples were reacted with CO2-saturated groundwater at 50 ºC and 10 MPa for 3 months under static conditions, while one cement-basalt core was subjected to mechanical stress at 2.7 MPa before the CO2 reaction. Micro-XRD and SEM-EDS data collected along the cement-basalt interface after 3-month reaction with CO2-saturated groundwater indicate that carbonation of cement matrix was extensive with the precipitation of calcite, aragonite, and vaterite, whereas the alteration of basalt caprock was minor. X-ray microtomography (XMT) provided three-dimensional (3-D) visualization of the opening and interconnection of cement fractures due to mechanical stress. Computational fluid dynamics (CFD) modeling further revealed that this stress led to the increase in fluid flow and hence permeability. After the CO2-reaction, XMT images displayed that calcium carbonate precipitation occurred extensively within the fractures in the cement matrix, but only partially along the fracture located at the cement-basalt interface. The 3-D visualization and CFD modeling also showed that the precipitation of calcium carbonate within the cement fractures after the CO2-reaction resulted in the disconnection of cement fractures and permeability decrease. The permeability calculated based on CFD modeling was in agreement with the experimentally determined permeability. This study demonstrates that XMT imaging coupled with CFD modeling represent a powerful tool to visualize and quantify fracture evolution and permeability change in geologic materials and to predict their behavior during geologic carbon sequestration or hydraulic fracturing for shale gas production and enhanced geothermal systems.

  7. Hydration and leaching characteristics of cement pastes made from electroplating sludge.

    Science.gov (United States)

    Chen, Ying-Liang; Ko, Ming-Sheng; Lai, Yi-Chieh; Chang, Juu-En

    2011-06-01

    The purpose of this study was to investigate the hydration and leaching characteristics of the pastes of belite-rich cements made from electroplating sludge. The compressive strength of the pastes cured for 1, 3, 7, 28, and 90 days was determined, and the condensation of silicate anions in hydrates was examined with the (29)Si nuclear magnetic resonance (NMR) technology. The leachabilities of the electroplating sludge and the hardened pastes were studied with the multiple toxicity characteristic leaching procedure (MTCLP) and the tank leaching test (NEN 7345), respectively. The results showed that the electroplating sludge continued to leach heavy metals, including nickel, copper, and zinc, and posed a serious threat to the environment. The belite-rich cement made from the electroplating sludge was abundant in hydraulic β-dicalcium silicate, and it performed well with regard to compressive-strength development when properly blended with ordinary Portland cements. The blended cement containing up to 40% the belite-rich cement can still satisfy the compressive-strength requirements of ASTM standards, and the pastes cured for 90 days had comparable compressive strength to an ordinary Portland cement paste. It was also found that the later hydration reaction of the blended cements was relatively more active, and high fractions of belite-rich cement increased the chain length of silicate hydrates. In addition, by converting the sludge into belite-rich cements, the heavy metals became stable in the hardened cement pastes. This study thus indicates a viable alternative approach to dealing with heavy metal bearing wastes, and the resulting products show good compressive strength and heavy-metal stability. Copyright © 2011 Elsevier Ltd. All rights reserved.

  8. Actinides in intermediate-level liquid waste: removal by oxalic acid precipitation followed by cement incorporation and characterization of the final product

    International Nuclear Information System (INIS)

    Bokelund, H.; Lebrun, M.; Ougier, M.; de Caritat de Peruzzis, G.

    1991-01-01

    The purpose of this study was to investigate the conditions for the provision of an alpha free waste form (non-TRU waste with 5000) and adequate (70) DF-values were found for americium and for plutonium, respectively, with calcium as the preferred carrier. No difference between simulated and genuine ILLW was found. The final cement product was investigated by measurements of its mechanical and chemical properties. The compressive strength was evaluated as functions of the ageing time and the salt content of the waste incorporated. Furthermore, the change of porosity of the product and its resistance to water leaching were tested. The study was carried out on both simulated and genuine ILLW samples. The use of microsilica as an additive to the cement gave significant improvements in the performance of the matrix: the compressive strength was increased and, more pronounced, the leachability was decreased by up to 50%. No detrimental effects of oxalates on the cement matrix were found

  9. Radioactive waste cementation

    International Nuclear Information System (INIS)

    Soriano B, A.

    1996-01-01

    This research was carried out to develop the most adequate technique to immobilize low and medium-activity radioactive waste. different brands of national cement were used, portland and pozzolanic cement. Prismatic and cylindrical test tubes were prepared with different water/cement (W/C) relationship. Additives such a as clay and bentonite were added in some other cases. Later, the properties of these test tubes were evaluated. Properties such as: mechanical resistance, immersion resistance, lixiviation and porosity resistance. Cement with the highest mechanical resistance values, 62,29 MPa was pozzolanic cement for a W/C relationship of 0,35. It must be mentioned that the other types of cements reached a mechanical resistance over 10 MPa, a value indicated by the international standards for transportation and storage of low and medium-activity radioactive waste at a superficial level. However, in the case of immersion resistance, Sol cement (portland type I) with a W/C relationship of 0,35 reached a compression resistance over 61,92 MPa; as in the previous cases, the other cements reached a mechanical resistance > 10 MPa. Regarding porosity, working with W/C relationships = 0,35 0,40 and 0,45, without additives and with additives, the percentage of porosity found for all cements is lower than 40% percentage indicated by international standards. With regard to the lixiviation test, pozzolanic cement best retained Cesium-137 and Cobalt-60, and increased its advantages when bentonite was added, obtaining a lixiviation rate of 2,02 x E-6 cm/day. Sol cement also improved its properties when bentonite was added and obtained a lixiviation rate of 2,84 x E-6 cm/day for Cesium-137. However, Cobalt-60 is almost completely retained with the 3 types of cement with or without additives, reaching the limits indicated by the international standards for the lixiviation rate of beta-gamma emitter < 5,00E-4 cm/day. Characterizing the final product involves the knowledge of its

  10. Development of high-performance blended cements

    Science.gov (United States)

    Wu, Zichao

    2000-10-01

    This thesis presents the development of high-performance blended cements from industrial by-products. To overcome the low-early strength of blended cements, several chemicals were studied as the activators for cement hydration. Sodium sulfate was discovered as the best activator. The blending proportions were optimized by Taguchi experimental design. The optimized blended cements containing up to 80% fly ash performed better than Type I cement in strength development and durability. Maintaining a constant cement content, concrete produced from the optimized blended cements had equal or higher strength and higher durability than that produced from Type I cement alone. The key for the activation mechanism was the reaction between added SO4 2- and Ca2+ dissolved from cement hydration products.

  11. [Cement augmentation on the spine : Biomechanical considerations].

    Science.gov (United States)

    Kolb, J P; Weiser, L; Kueny, R A; Huber, G; Rueger, J M; Lehmann, W

    2015-09-01

    Vertebral compression fractures are the most common osteoporotic fractures. Since the introduction of vertebroplasty and screw augmentation, the management of osteoporotic fractures has changed significantly. The biomechanical characteristics of the risk of adjacent fractures and novel treatment modalities for osteoporotic vertebral fractures, including pure cement augmentation by vertebroplasty, and cement augmentation of screws for posterior instrumentation, are explored. Eighteen human osteoporotic lumbar spines (L1-5) adjacent to vertebral bodies after vertebroplasty were tested in a servo-hydraulic machine. As augmentation compounds we used standard cement and a modified low-strength cement. Different anchoring pedicle screws were tested with and without cement augmentation in another cohort of human specimens with a simple pull-out test and a fatigue test that better reflects physiological conditions. Cement augmentation in the osteoporotic spine leads to greater biomechanical stability. However, change in vertebral stiffness resulted in alterations with the risk of adjacent fractures. By using a less firm cement compound, the risk of adjacent fractures is significantly reduced. Both screw augmentation techniques resulted in a significant increase in the withdrawal force compared with the group without cement. Augmentation using perforated screws showed the highest stability in the fatigue test. The augmentation of cement leads to a significant change in the biomechanical properties. Differences in the stability of adjacent vertebral bodies increase the risk of adjacent fractures, which could be mitigated by a modified cement compound with reduced strength. Screws that were specifically designed for cement application displayed greatest stability in the fatigue test.

  12. Relevant parameters in the micro silica selection for the self-flowing ultra-low cement castables production

    International Nuclear Information System (INIS)

    Studart, A.R.; Pandolfelli, V.C.; Rodrigues, J.A.; Vendrasco, S.L.

    1997-01-01

    Self-flowing ultra-low cement castables typically contain a large fraction of the particles, usually fume silica, which increase their flowability and mechanical strength at low temperatures. Fume silicas available in the market differ mainly from their amount of impurities. It is assumed that the content of soluble alkali and free carbon containing in this raw-material affects strongly the processing of self-flowing castable. In this work high alumina castables with gap-sized particle size distribution were prepared to evaluate their flowability, workability and mechanical strength for each sort of fume silica studied. It was observed that the amount of impurities affects both deflocculation and setting time of the castables and their cold and hot mechanical strength. Considerations regarding the physical and chemical characteristics relevant for selecting fume silicas for the production of self-flowing castables are presented and discussed. (author)

  13. Thermal-hydraulic process for cooling, heating and power production with low-grade heat sources in residential sector

    International Nuclear Information System (INIS)

    Borgogno, R.; Mauran, S.; Stitou, D.; Marck, G.

    2017-01-01

    Highlights: • Assessment of solar thermal-hydraulic process for tri-generation application. • Choice of the most suitable working fluid pair (R1234yf/R1233zd). • Evaluation of the global annual performance in Mediterranean climate. • Global annual COP and heat amplification achieving 0.24 and 1.2 respectively. • Global annual performance achieving an electric efficiency of 3.7%. - Abstract: A new process based on thermal-hydraulic conversion actuated by low-grade thermal energy is investigated. Input thermal energy can be provided by the means of solar collectors, as well as other low temperature energy sources. In the following article, “thermo-hydraulic” term refers to a process involving an incompressible fluid used as an intermediate medium to transfer work hydraulically between different thermal operated components or sub-systems. The system aims at providing trigeneration energy features for the residential sector, that is providing heating, cooling and electrical power for meeting the energy needs of domestic houses. This innovative system is made of two dithermal processes (working at two different levels of temperatures) and featuring two different working fluids. The first process is able to directly supply either electrical energy generated by an hydraulic turbine or drives the second process thanks to the incompressible fluid, which is similar to a heat pump effect for heating or cooling purposes. The innovative aspect of this process relies on the use of an hydraulic transfer fluid to transfer the work between each sub-system and therefore simplifying the conversion chain. A model, assuming steady-state operation, is developed to assess the energy performances of different variants of this thermo-hydraulic process with various heat source temperatures (80–110 °C) or heat sinks (0–30 °C), as well as various pairs of working fluids. For instance, in the frame of a single-family home, located in the Mediterranean region, the working

  14. A Holistic Assessment of Energy Production: Environmental, Economic, and Social Impacts of Hydraulic Fracturing in Williams County, North Dakota

    Science.gov (United States)

    Jagdeo, J.; Ravikumar, A. P.; Grubert, E.; Brandt, A. R.

    2016-12-01

    Unconventional oil and natural gas production in the U.S. has increased tenfold between 2005 and 2014 due to advances in hydraulic fracturing technology. Prior studies of hydraulic fracturing activity have mainly focused on two themes: the environmental impacts related to air and water pollution or the direct and spillover economic benefits resulting from oil booms at the state and local level. However, the impacts of hydraulic fracturing extend beyond these effects. Oil-boom counties have experienced environmental changes in land-use and water supply and witnessed social changes in demographics, crime, and health, factors that are not typically evaluated in regard to hydraulic fracturing. Hence, there is a need to consider the holistic effects of oil production on communities. This study examines the environmental, economic, and social impacts of oil and gas activity in Williams County, North Dakota by comparing its pre-boom ( 2005) and post-boom ( 2014) conditions. Annual oil production in Williams County increased from 3.4 million barrels in 2005 to 56 million barrels in 2014, providing an ideal test-case to study the impact of energy development on surrounding communities. We compared changes in multiple impact categories, attributed directly or indirectly to hydraulic fracturing activity, to trends at the national level. For example, between 2005 and 2014, CO2 and CH4 emissions primarily from oil and gas activity increased by 360 thousand metric tons CO2e, corresponding to a 20-fold increase. Concurrently, national emissions decreased by 10.5%. Over twenty indicators were analyzed across environmental, social and economic impact categories, including land-use change, median household income, and crime rates. The datasets were normalized using federal regulations for upper and lower bounds, or calibrated against national averages. Normalized indicators are then aggregated to provide a single-value `impact-factor'. Such `impact-factor' maps will provide a

  15. Photo-fermentative hydrogen production in a 4m3 baffled reactor: Effects of hydraulic retention time.

    Science.gov (United States)

    Zhang, Quanguo; Lu, Chaoyang; Lee, Duu-Jong; Lee, Yu-Jen; Zhang, Zhiping; Zhou, Xuehua; Hu, Jianjun; Wang, Yi; Jiang, Danping; He, Chao; Zhang, Tian

    2017-09-01

    A 4m 3 pilot-scale baffled continuous-flow photoreactor with four sequential chambers (#1-#4) was established and tested to evaluate its photo-fermentative hydrogen production from wastewater that contains (10g/L glucose using a functional consortium at 30°C, under light with an intensity of 3000±200lux with a hydraulic retention time (HRT) of 24-72h. The hydrogen production rate and the broth characteristics varied significantly in the flow direction. The hydrogen production rate was highest in chamber #1, and lower in chambers #2-#4 at an HRT of 72h, while the peak production rate shifted to the latter chambers as the HRT was shortened. The overall H 2 production rate increased as HRT decreased, but was not consistent with the predictions that were based on the complete-mixing assumption. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Simultaneous sand control and liner cement system: keeping well productivity by optimizing drilling and completion operations in mature fields

    Energy Technology Data Exchange (ETDEWEB)

    Sa, Andrea Nicolino de; Silva, Dayana Nunes e; Calderon, Agostinho [Petroleo Brasileiro S.A. (PETROBRAS), Rio de janeiro, RJ (Brazil)

    2012-07-01

    The need to reduce oil extraction costs by increasing the recovery factor in mature fields unconsolidated sandstone reservoirs motivated the development of drilling and completion techniques that integrate the various interfaces of engineering the well, resulting in a final well configuration that provides maximum oil production at a lower cost. Due to the continued growth of drilling and completion of new wells or deviation of old wells in the design of mesh density field with an advanced degree of exploitation, PETROBRAS took the challenge to seek options for projects well, in order to maintain productivity and reduce their construction time, with the optimization of drilling and sand control systems. To achieve these goals, PETROBRAS developed the SCARS - Simultaneous Sand Control and Liner Cementing System, a pioneer technique in the global oil industry, which consists of a one trip sequence of operations in which sand control screens and liner are installed followed by the open hole gravel pack operation performed with the alpha and beta waves deposition technique, using a non aqueous system as a carrier fluid. The sequence is completed by liner cementing in the same trip. The great success of this project was based on the definition of a specific application scenario and demands allowing optimization of the system. This project started with the development of a non aqueous system as a gravel pack carrier fluid in order to perform an open hole gravel pack with the alpha/beta wave deposition technique along with the development and optimization of SCARS procedures. This article details the planning and execution phases of this project and also presents a broad description of the technical aspects. (author)

  17. Design, Explanation, and Evaluation of Training Model Structures Based on Learning Organization--In the Cement Industry with a Nominal Production Capacity of Ten Thousand Tons

    Science.gov (United States)

    Rahimian, Hamid; Kazemi, Mojtaba; Abbspour, Abbas

    2017-01-01

    This research aims to determine the effectiveness of training based on learning organization in the staff of cement industry with production capacity over ten thousand tons. The purpose of this study is to propose a training model based on learning organization. For this purpose, the factors of organizational learning were introduced by…

  18. An overview of hydraulic fracturing and other formation stimulation technologies for shale gas production

    OpenAIRE

    GANDOSSI Luca

    2013-01-01

    The technology of hydraulic fracturing for hydrocarbon well stimulation is not new, but only fairly recently has become a very common and widespread technique, especially in North America, due to technological advances that have allowed extracting natural gas from so-called unconventional reservoirs (tight sands, coal beds and shale formations). The conjunction of techniques such as directional drilling, high volume fracturing, micro-seismic monitoring, etc. with the development of multi-well...

  19. An overview of hydraulic fracturing and other formation stimulation technologies for shale gas production - Update 2015

    OpenAIRE

    GANDOSSI Luca; VON ESTORFF Ulrik

    2015-01-01

    The technology of hydraulic fracturing for hydrocarbon well stimulation is not new, but only fairly recently has become a very common and widespread technique, especially in North America, due to technological advances that have allowed extracting natural gas from so-called unconventional reservoirs (tight sands, coal beds and shale formations). The conjunction of techniques such as directional drilling, high volume fracturing, micro-seismic monitoring, etc. with the development of multi-well...

  20. Determination of optimal burning temperature ranges for production of natural hydraulic limes

    Czech Academy of Sciences Publication Activity Database

    Válek, Jan; van Halem, Eveline; Viani, Alberto; Pérez-Estébanez, Marta; Ševčík, Radek; Šašek, Petr

    2014-01-01

    Roč. 66, September (2014), s. 771-780 ISSN 0950-0618 R&D Projects: GA MK(CZ) DF11P01OVV010 Keywords : natural hydraulic lime * mechanical properties * calcination * CaO * X-ray diffraction * lime reactivity Subject RIV: AL - Art, Architecture, Cultural Heritage Impact factor: 2.296, year: 2014 http://www.sciencedirect.com/science/article/pii/S095006181400628X

  1. Ergonomics intervention to reduce musculoskeletal disorders: case study in cement company production

    Directory of Open Access Journals (Sweden)

    Abbas Moradi

    2016-09-01

    Full Text Available Introduction:Musculoskeletal Disorders (MSDs are one of the most important factors occupational injuries and disabilities in workplaces. The aim of the persent study was ergonomics intervention to reducemusculoskeletal disorders. Methods: This interventional study was conduct on 126 preservation and maintenance  workers in cement company by classfication sampling. The Nordic Musculoskeletal Disorders Questionnaire, QEC and Ergonomics Checkpoint methods were used to collected data before and after the interventions. The interventional program include practical and easy to implment solutions for improvement safety,health and work conditions, workers trainig, selective and corrective exer Data  were analyzed by Mcnemar test using SPSS_22 software. Result: Data analysis showed  significant differences(P_value<0.001 between prevalnce of disorders during one week before interventions.  for lower back,back and were 62.70%, 60.32% and after intervention were reduce  to 46.03% and 43.65%. Conclusion: Acoording  to QEC method, 83 maintenance  workers ( 65.87% were at high risk  and prevalence  of lower back and knee was high that applying of  simple  and inexpensive solutions, participatory solutions of Ergonomics Checkpoint andselective corrective exerciselead to  musculoskeletal disorders reduction.

  2. Ultrasonic sludge disintegration for enhanced methane production in anaerobic digestion: effects of sludge hydrolysis efficiency and hydraulic retention time.

    Science.gov (United States)

    Kim, Dong-Jin; Lee, Jonghak

    2012-01-01

    Hydrolysis of waste activated sludge (WAS) has been regarded as the rate limiting step of anaerobic sludge digestion. Therefore, in this study, the effect of ultrasound and hydraulic residence time during sludge hydrolysis was investigated with the goal of enhancing methane production from anaerobic digestion (AD). WAS was ultrasonically disintegrated for hydrolysis, and it was semi-continuously fed to an anaerobic digesters at various hydraulic retention times (HRTs). The results of these experiments showed that the solids and chemical oxygen demand (COD) removal efficiencies when using ultrasonically disintegrated sludge were higher during AD than the control sludge. The longer the HRT, the higher the removal efficiencies of solids and COD, while methane production increased with lower HRT. Sludge with 30% hydrolysis produced 7 × more methane production than the control sludge. The highest methane yields were 0.350 m(3)/kg volatile solids (VS)(add) and 0.301 m(3)/kg COD(con) for 16 and 30% hydrolyzed sludge, respectively. In addition, we found that excess ultrasound irradiation may inhibit AD since the 50% hydrolyzed sludge produced lower methane yields than 16 and 30% hydrolyzed sludge.

  3. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    OpenAIRE

    Sobolev, Konstantin

    2003-01-01

    The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

  4. A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

    OpenAIRE

    Choi, Yun-Wang; Oh, Sung-Rok; Choi, Byung-Keol

    2017-01-01

    We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite m...

  5. Yemen watched from cement plant construction work. Cement plant koji wo toshite mita Yemen

    Energy Technology Data Exchange (ETDEWEB)

    Furuta, M [Kajima Corp., Tokyo (Japan)

    1993-06-25

    Construction of a cement plant was planned at southern part of Yemen. This is a cement plant with annual production 500,000 tons. The term of work was from January, 1990 to February, 1993. The present paper describes an outline the construction of this Cement Plant, the nationality and living environment in Yemen, and construction equipment which was used. The construction work consisted of 113,000m[sup 3] of digging, 82,000m[sup 3] of backfilling, 66,100m[sup 3] of concreting, and 29,285m[sup 3] of asphalt pavement. Reinforcing steel weighing 6,400 tons and steel frame weighing 3,600 tons were totally used. Equipment weighing 7,912 tons and electric devices weighing 1,299 tons were totally installed. For this construction work, two crawler cranes, six hydraulic cranes, aggregate plant, concrete mixers, and construction equipment, such as bulldozers, shovels, and dumpers, were brought from Japan. 5 figs.

  6. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  7. Peach leaf responses to soil and cement dust pollution.

    Science.gov (United States)

    Maletsika, Persefoni A; Nanos, George D; Stavroulakis, George G

    2015-10-01

    Dust pollution can negatively affect plant productivity in hot, dry and with high irradiance areas during summer. Soil or cement dust were applied on peach trees growing in a Mediterranean area with the above climatic characteristics. Soil and cement dust accumulation onto the leaves decreased the photosynthetically active radiation (PAR) available to the leaves without causing any shade effect. Soil and mainly cement dust deposition onto the leaves decreased stomatal conductance, photosynthetic and transpiration rates, and water use efficiency due possibly to stomatal blockage and other leaf cellular effects. In early autumn, rain events removed soil dust and leaf functions partly recovered, while cement dust created a crust partially remaining onto the leaves and causing more permanent stress. Leaf characteristics were differentially affected by the two dusts studied due to their different hydraulic properties. Leaf total chlorophyll decreased and total phenol content increased with dust accumulation late in the summer compared to control leaves due to intense oxidative stress. The two dusts did not cause serious metal imbalances to the leaves, except of lower leaf K content.

  8. New product evaluation : Aucem cement blend, Lone Star Industries, Inc. : technical assistance report.

    Science.gov (United States)

    2003-01-01

    The Louisiana Department of Transportation and Development (DOTD) receives many requests to use new products for soil treatment, soil stabilization, or reinforcements on construction projects. The product information provided by the manufacturer gene...

  9. β-Dicalcium silicate-based cement: synthesis, characterization and in vitro bioactivity and biocompatibility studies.

    Science.gov (United States)

    Correa, Daniel; Almirall, Amisel; García-Carrodeguas, Raúl; dos Santos, Luis Alberto; De Aza, Antonio H; Parra, Juan; Delgado, José Ángel

    2014-10-01

    β-dicalcium silicate (β-Ca₂ SiO₄, β-C₂ S) is one of the main constituents in Portland cement clinker and many refractory materials, itself is a hydraulic cement that reacts with water or aqueous solution at room/body temperature to form a hydrated phase (C-S-H), which provides mechanical strength to the end product. In the present investigation, β-C₂ S was synthesized by sol-gel process and it was used as powder to cement preparation, named CSiC. In vitro bioactivity and biocompatibility studies were assessed by soaking the cement samples in simulated body fluid solutions and human osteoblast cell cultures for various time periods, respectively. The results showed that the sol-gel process is an available synthesis method in order to obtain a pure powder of β-C₂ S at relatively low temperatures without chemical stabilizers. A bone-like apatite layer covered the material surface after soaking in SBF and its compressive strength (CSiC cement) was comparable with that of the human trabecular bone. The extracts of this cement were not cytotoxic and the cell growth and relative cell viability were comparable to negative control. © 2013 Wiley Periodicals, Inc.

  10. MNRSIM: an interactive visual model which links thermal hydraulics, neutron production and other phenomena

    International Nuclear Information System (INIS)

    Gilbert, D.; Garland, W.J.; Ha, T.

    2004-01-01

    The goal for the McMaster Nuclear Reactor Simulator (MNRSIM) is a first order visual approximation of the major elements of the reactor including flux calculations, reactor control, thermal hydraulic calculations and eventually fuel management all within a graphical windows environment. The main purpose in the development of this tool is not to provide the staff and researchers at the reactor with a tool for understanding the reactor as an integrated system of simulations. The tool follows an extensible modular program design. (author)

  11. Substantial global carbon uptake by cement carbonation

    OpenAIRE

    Xi, Fengming; Davis, Steven J.; Ciais, Philippe; Crawford-Brown, Douglas; Guan, Dabo; Pade, Claus; Shi, Tiemao; Syddall, Mark; Lv, Jie; Ji, Lanzhu; Bing, Longfei; Wang, Jiaoyue; Wei, Wei; Yang, Keun-Hyeok; Lagerblad, Björn

    2016-01-01

    Calcination of carbonate rocks during the manufacture of cement produced 5% of global CO2 emissions from all industrial process and fossil-fuel combustion in 20131, 2. Considerable attention has been paid to quantifying these industrial process emissions from cement production2, 3, but the natural reversal of the process—carbonation—has received little attention in carbon cycle studies. Here, we use new and existing data on cement materials during cement service life, demolition, and secondar...

  12. Neutronic and thermal hydraulic analyses of LEU targets irradiated in a research reactor for Molybdenum-99 production

    International Nuclear Information System (INIS)

    Jo, Daeseong; Lee, Kyung-Hoon; Kim, Hong-Chul; Chae, Heetaek

    2014-01-01

    Highlights: • Neutronic and thermal hydraulic analyses of irradiated fuel plates for Molybdenum-99. • Heat production during and after irradiation was evaluated using MCNP and ORIGEN-APR. • Cooling capacities under various cooling conditions were evaluated using TMAP. • Natural convective cooling was adequate for the decay power after 0.03 h from withdrawal. • Maximum temperature of the target decayed for 24 h does not exceed the blistering threshold. - Abstract: Neutronic and thermal hydraulic analyses of irradiated fuel plates for Molybdenum-99 production in a research reactor were performed to investigate (1) the heat production during irradiation, (2) decay heat after irradiation, and (3) cooling capacities under various cooling conditions. The heat production on the target plates irradiated in the core was evaluated using the MCNP code. The decay heat after irradiation was evaluated using the ORIGEN-APR code, and compared against ANSI/ANS-5.1-1979. The cooling capacities of forced convective cooling during irradiation and natural convective cooling after irradiation were estimated using the TMAP code. An equilibrium core with different core statuses i.e., BOC, MOC, and EOC was used to evaluate power released from the targets and the axial power distribution. Based on the neutronic calculations, thermal margins i.e., the maximum wall temperature, minimum ONB temperature margin, and minimum CHF ratio were estimated, and the cooling strategy of the fission Mo targets was discussed. The targets were cooled by forced convective cooling during irradiation, and cooled by natural convective cooling after irradiation. For a further production process, the targets transported to a hot cell were exposed to the air, and cooled by natural convection cooling in air. As a result, the maximum wall temperature remained below the ONB temperature while the targets were under water, and the maximum wall temperature remained under the blistering limit while the targets

  13. Improving the support characteristics of hydraulic fill

    Energy Technology Data Exchange (ETDEWEB)

    Corson, D. R.; Dorman, K. R.; Sprute, R. H.

    1980-05-15

    Extensive laboratory and field testing has defined the physical properties of hydraulic fill. Effect of void ratio on percolation rate has been quantified, and tests were developed to estimate waterflow through fill material in a given state underground. Beneficial effect on fill's support capability through addition of cement alone or in conjunction with vibratory compaction has been investigated. Two separate field studies in operating cut-and-fill mines measured vein-wall deformation and loads imposed on backfilled stopes. Technology has been developed that will effectively and efficiently dewater and densify ultra-fine-grained slurries typical of metal mine hydraulic backfill. At least two operators are using this electrokinetic technique to dewater slimes collected in underground sumps or impoundments. This technique opens up the possibility of using the total unclassified tailings product as a hydraulic backfill. Theoretical enhancement of ground support and rock-burst control through improved support capability will be tested in a full-scale mine stope installation. Both a horizontal layer and a vertical column of high modulus fill will be placed in an attempt to reduce stope wall closure, support more ground pressure, and lessen rock-burst occurrence.

  14. Concrete = aggregate, cement, water?

    International Nuclear Information System (INIS)

    Jelinek, J.

    1990-01-01

    Concrete for the Temelin nuclear power plant is produced to about 70 different formulae. For quality production, homogeneous properties of aggregates, accurate proportioning devices, technological discipline and systematic inspections and tests should be assured. The results are reported of measuring compression strength after 28 days for different concrete samples. The results of such tests allow reducing the proportion of cement, which brings about considerable savings. Reduction in cement quantities can also be achieved by adding ash to the concrete mixes. Ligoplast, a plasticizer addition is used for improving workability. (M.D). 8 figs

  15. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  16. FY 2000 report on the basic survey to promote Joint Implementation, etc. Upgrading of energy utilization in the cement production process; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Cement seizo kotei ni okeru energy kodoka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

  17. Stimuli Responsive/Rheoreversible Hydraulic Fracturing Fluids for Enhanced Geothermal Energy Production (Part I)

    Science.gov (United States)

    Fernandez, C. A.; Jung, H. B.; Shao, H.; Bonneville, A.; Heldebrant, D.; Hoyt, D.; Zhong, L.; Holladay, J.

    2014-12-01

    Cost-effective yet safe creation of high-permeability reservoirs inside deep crystalline bedrock is the primary challenge for the viability of enhanced geothermal systems and unconventional oil/gas recovery. Current reservoir stimulation processes utilize brute force (hydraulic pressures in the order of hundreds of bar) to create/propagate fractures in the bedrock. Such stimulation processes entail substantial economic costs ($3.3 million per reservoir as of 2011). Furthermore, the environmental impacts of reservoir stimulation are only recently being determined. Widespread concerns about the environmental contamination have resulted in a number of regulations for fracturing fluids advocating for greener fracturing processes. To reduce the costs and environmental impact of reservoir stimulation, we developed an environmentally friendly and recyclable hydraulic fracturing fluid that undergoes a controlled and large volume expansion with a simultaneous increase in viscosity triggered by CO2 at temperatures relevant for reservoir stimulation in Enhanced Geothermal System (EGS). The volume expansion, which will specifically occurs at EGS depths of interest, generates an exceptionally large mechanical stress in fracture networks of highly impermeable rock propagating fractures at effective stress an order of magnitude lower than current technology. This paper will concentrate on the presentation of this CO2-triggered expanding hydrogel formed from diluted aqueous solutions of polyallylamine (PAA). Aqueous PAA-CO2 mixtures also show significantly higher viscosities than conventional rheology modifiers at similar pressures and temperatures due to the cross-linking reaction of PAA with CO2, which was demonstrated by chemical speciation studies using in situ HP-HT 13C MAS-NMR. In addtion, PAA shows shear-thinning behavior, a critical advantage for the use of this fluid system in EGS reservoir stimulation. The high pressure/temperature experiments and their results as well

  18. Sustainable Management of Flowback Water during Hydraulic Fracturing of Marcellus Shale for Natural Gas Production

    Energy Technology Data Exchange (ETDEWEB)

    Vidic, Radisav [Univ. of Pittsburgh, PA (United States)

    2015-01-24

    This study evaluated the feasibility of using abandoned mine drainage (AMD) as make- up water for the reuse of produced water for hydraulic fracturing. There is an abundance of AMD sources near permitted gas wells as documented in this study that can not only serve as makeup water and reduce the demand on high quality water resources but can also as a source of chemicals to treat produced water prior to reuse. The assessment of AMD availability for this purpose based on proximity and relevant regulations was accompanied by bench- and pilot-scale studies to determine optimal treatment to achieve desired water quality for use in hydraulic fracturing. Sulfate ions that are often present in AMD at elevated levels will react with Ba²⁺ and Sr²⁺ in produced water to form insoluble sulfate compounds. Both membrane microfiltration and gravity separation were evaluated for the removal of solids formed as a result of mixing these two impaired waters. Laboratory studies revealed that neither AMD nor barite formed in solution had significant impact on membrane filtration but that some produced waters contained submicron particles that can cause severe fouling of microfiltration membrane. Coagulation/flocculation was found to be an effective process for the removal of suspended solids and both bench- and pilot-scale studies revealed that optimal process conditions can consistently achieve the turbidity of the finished water below 5 NTU. Adjusting the blending ratio of AMD and produced water can achieve the desired effluent sulfate concentration that can be accurately predicted by chemical thermodynamics. Co-treatment of produced water and AMD will result in elevated levels of naturally occurring radioactive materials (NORM) in the solid waste generated in this process due to radium co-precipitation with barium sulfate. Laboratory studies revealed that the mobility of barite that may form in the subsurface due to the presence of sulfate in the fracturing fluid can be

  19. Renewable and dangerous residues as industrial fuels. Study about hard environmental support in the cement production in Brazil, years 1990

    International Nuclear Information System (INIS)

    Santi, Auxiliadora Maria Moura; Seva Filho, Arsenio Oswaldo

    1999-01-01

    The aim of the work is to indicate new fuels to Brazilian cement industry. A comparative study is presented. The renewable energetic sources, not renewable energetic sources, and residues of other industrial processes are analyzed

  20. Topological calculation of key parameters of fibre for production of foam concrete based on cement-free nanostructured binder

    Directory of Open Access Journals (Sweden)

    KHARKHARDIN Anatoly Nikolaevich

    2016-08-01

    Full Text Available Fiber reinforcement is the process of introduction of fibers of different origins into binding system to enhance strength, stress-strain behavior of products and structures. Maximal effect of reinforcing process is possible when optimal parameters (length and consumption of fibre are determined. Moreover one need to consider particle-size composition and hardening process of binding system. In this paper the critical length of natural and sinthesized fibres as well as minimally required content in cellular systems is calculated with the mathematical apparatus of structural topology. As an example the foam concrete based on cement-free nanostructured binder with basalt fibre and microreinforcing constructional polymeric fibre is studied. Fiber diameter, refined with microstructure analysis, accomplished by SEM-microscopy and experimentally determined packing density in loose and compact state are applied as input parameters. Measurement of the fibre topological characteristics with acceptable is accomplished according to material porosity and pore size. So the minimal effective fibre length taking into account homogeneous distribution in bulk of composite matrix is less of 1 mm; minimal fibre consumption is 0,2–0,5 (by wt. %. Irrational optimization leads to unreasonable cost growth of final materials as well as formation of balling inclusions that negatively affects on final performance of composite.

  1. FY 1998 annual report on power generation by waste heat from cement production in China; Chugoku ni okeru cement hainetsu hatsuden 1998 nendo chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    This project is to implement a feasibility study for applying waste heat power generation, which have been already commercialized in Japan and producing remarkable results, to China's cement plants producing 3,500 t/d or more of clinker, and thereby to try to establish a link with the Japan's clean development mechanism. It is expected that introduction of these systems improves energy use efficiency and environments in China. The study results indicate that the project for a Tongling Conch plant could generate power of 15,000 kW, reducing CO2 emissions by 89,178 t/y and cumulatively 1,783,560 tons in the 20-year period. The results also indicate that the project will be highly profitable, with an estimated internal return rate of as high as 33.78%. The project for a Huaxin plant could generate power of 8,400 kW, reducing CO2 emissions by 48,412 t/y and cumulatively 968,240 tons in the 20-year period, annually saving power charges by 325 million yen and bringing an internal return rate of 10.72%. (NEDO)

  2. Energy economy and industrial ecology in the Brazilian cement sector

    International Nuclear Information System (INIS)

    Tavares, Marina Elisabete Espinho; Schaeffer, Roberto

    1999-01-01

    The article discusses the following issues of the Brazilian cement sector: the Brazilian cement main types specification, cement quantities evolution produced in Brazil from 1987 to 1997, energy conservation in the cement production process with additives, energy economy cost estimates from the utilization of additives, and several technologies energy economy cost used in the industrial sector

  3. The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

    International Nuclear Information System (INIS)

    Kataoka, Masayuki

    2015-01-01

    A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

  4. Sulfoaluminate-belite cement from low-calcium fly ash and sulfur-rich and other industrial by-products

    Energy Technology Data Exchange (ETDEWEB)

    Arjunan, P.; Silsbee, M.R.; Roy, D.M.

    1999-08-01

    The study describes the preparation and characterization of an environmentally friendly cement with performance characteristics similar to those of Portland cement, from a lime kiln bag house dust, a low-calcium fly ash, and a scrubber sludge. Promising preliminary results show the formation of relatively low-temperature phases calcium sulfoaluminate (4CaO{center{underscore}dot}3Al{sub 2}O{sub 3}{center{underscore}dot}SO{sub 3}) and dicalcium silicate (2CaO{center{underscore}dot}SiO{sub 2}) at {approximately} 1,250 C if nodulized raw means used for clinker preparation and at 1,175 C if powdered raw meal is used as compared to the {approximately} 1,500 C sintering temperature required for Portland cement. Phases of the developed cements were predicted using modified Bogue calculations. Isothermal calorimetric measurements indicate the hydration properties of the cements are comparable to ordinary Portland cement. Mechanical properties and microstructural evaluations also were carried out.

  5. Exploratory characterization of volcanic ash sourced from Uganda as a pozzolanic material in portland cement concrete

    NARCIS (Netherlands)

    Buregyeya, A.; Quercia Bianchi, G.; Spiesz, P.R.; Florea, M.V.A.; Nassingwa, R.; Uzoegbo, H.C.; Schmidt, W.

    2013-01-01

    The need for alternative cementing materials to ordinary Portland cement (OPC) has promoted characterization research on pozzolana as an important ingredient in cement production. In Uganda, natural pozzolana application in cement production is done by only two producers of Portland cement and at a

  6. Reducing CO2-Emission by using Eco-Cements

    Science.gov (United States)

    Voit, K.; Bergmeister, K.; Janotka, I.

    2012-04-01

    CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

  7. High-volume use of self-cementing spray dry absorber material for structural applications

    Science.gov (United States)

    Riley, Charles E.

    Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to

  8. Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

    Science.gov (United States)

    Chen, Irvin Allen

    Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

  9. Health hazards of cement dust

    International Nuclear Information System (INIS)

    Meo, Sultan A.

    2004-01-01

    ven in the 21st century, millions of people are working daily in a dusty environment. They are exposed to different types of health hazards such as fume, gases and dust, which are risk factors in developing occupational disease. Cement industry is involved in the development of structure of this advanced and modern world but generates dust during its production. Cement dust causes lung function impairment, chronic obstructive lung disease, restrictive lung disease, pneumoconiosis and carcinoma of the lungs, stomach and colon. Other studies have shown that cement dust may enter into the systemic circulation and thereby reach the essentially all the organs of body and affects the different tissues including heart, liver, spleen, bone, muscles and hairs and ultimately affecting their micro-structure and physiological performance. Most of the studies have been previously attempted to evaluate the effects of cement dust exposure on the basis of spirometry or radiology, or both. However, collective effort describing the general effects of cement dust on different organ and systems in humans or animals, or both has not been published. Therefore, the aim of this review is to gather the potential toxic effects of cement dust and to minimize the health risks in cement mill workers by providing them with information regarding the hazards of cement dust. (author)

  10. Hydraulic structures

    CERN Document Server

    Chen, Sheng-Hong

    2015-01-01

    This book discusses in detail the planning, design, construction and management of hydraulic structures, covering dams, spillways, tunnels, cut slopes, sluices, water intake and measuring works, ship locks and lifts, as well as fish ways. Particular attention is paid to considerations concerning the environment, hydrology, geology and materials etc. in the planning and design of hydraulic projects. It also considers the type selection, profile configuration, stress/stability calibration and engineering countermeasures, flood releasing arrangements and scouring protection, operation and maintenance etc. for a variety of specific hydraulic structures. The book is primarily intended for engineers, undergraduate and graduate students in the field of civil and hydraulic engineering who are faced with the challenges of extending our understanding of hydraulic structures ranging from traditional to groundbreaking, as well as designing, constructing and managing safe, durable hydraulic structures that are economical ...

  11. Computational models for thermal-hydraulic assessment of TADSEA and its use for hydrogen production

    International Nuclear Information System (INIS)

    Rojas, L.; Gonzalez, D.; Garcia, C.; Gamez, A.; Garcia, L.; Lira, C. A. B. O.

    2015-01-01

    The Transmutation Advanced Device for Sustainable Energy Applications (TADSEA) is a pebble-bed Accelerator Driven System (ADS) with a graphite-gas configuration, designed for nuclear waste transmutation and for obtaining heat at very high temperatures to produce hydrogen. In previous work, the TADSEA's nuclear core was considered as a porous medium performed with a CFD code and thermal-hydraulic studies of the nuclear core were presented. In this paper, three critical fuel elements groups were defined regarding their position inside the core. In this article, the heat transfer from the fuel to the coolant was analyzed for the three core states during normal operation. The heat transfer inside the spherical fuel elements was also studied with a realistic CFD model of the critical elements groups. During the steady state, no critical elements reached the limit temperature of this type of fuel. Also, it is presented a model built in ANSYS for the simulation and optimization of high- temperature electrolysis using the TADSEA as a heat source. A flow diagram of the electrolysis process with the high temperature electrolyzer as the main component using TADSEA as an energy source is finally proposed and discussed. (Author)

  12. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll

    2013-01-01

    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone...... that raw meal could be used as a sorbent for the easy integration of the carbonate looping process into the cement pyro process for reducing CO2 emissions from the cement production process....

  13. Methods to improve efficiency of production technology of the innovative composite cementing materials

    Science.gov (United States)

    Babaevsky, A. N.; Romanovich, A. A.; Glagolev, E. S.

    2018-03-01

    The article describes the energy-saving technology and equipment for production of composite binding material with up to a 50% reduction in energy consumption of the process due to a synergistic effect in mechanical activation of the raw mix where a clinker component is substituted with an active mineral supplement. The impact of the gap between the rollers on the final performance of the press roller mill was studied.

  14. Characterization and chemical activity of Portland cement and two experimental cements with potential for use in dentistry.

    Science.gov (United States)

    Camilleri, J

    2008-09-01

    To evaluate the chemical activity of Portland cement and two other cement types with similar chemical composition to mineral trioxide aggregate with the aim of developing these cements for further applications in dentistry. The chemical composition of the three cement types namely Portland cement, calcium sulpho-aluminate cement and calcium fluoro-aluminate cement was evaluated by elemental analysis using energy dispersive analysis with X-ray under the scanning electron microscope and by X-ray diffraction analysis (XRD) to determine the phases. The constituents of the hydration reaction by-products were evaluated by XRD analysis of the set cements at 1, 7, 28 and 56 days and by analysis of the leachate by ion chromatography. The pH of both cements and leachate was determined at different time intervals. Cements admixed with micro-silica were also tested to determine the effect of micro-silica on the reaction by-products. All three cement types were composed of tricalcium silicate as the main constituent phase. The hydration reaction of Portland cement produced calcium hydroxide. However, this was not present in the other cements tested at all ages. Admixed micro-silica had little or no effect on the cements with regard to reaction by-products. The pH of all cements tested was alkaline. Both the experimental calcium sulpho-aluminate cement and calcium fluoro-aluminate cement had different hydration reactions to that of Portland cement even though calcium silicate was the major constituent element of both cement types. No calcium hydroxide was produced as a by-product to cement hydration. Micro-silica addition to the cement had no effect on the hydration reaction.

  15. The transformation sequence of cement-asbestos slates up to 1200 deg. C and safe recycling of the reaction product in stoneware tile mixtures

    International Nuclear Information System (INIS)

    Gualtieri, A.F.; Cavenati, C.; Zanatto, I.; Meloni, M.; Elmi, G.; Gualtieri, M. Lassinantti

    2008-01-01

    Cement-asbestos is the main asbestos containing material still found in most of the European countries such as Italy. Man- and weathering-induced degradation of the cement-asbestos slates makes them a source of dispersion of asbestos fibres and represents a priority cause of concern. This concern is the main prompt for the actual policy of abatement and disposal of asbestos containing materials in controlled wastes. An alternative solution to the disposal in dumping sites is the direct temperature-induced transformation of the cement-asbestos slates into non-hazardous mineral phases. This patented process avoids the stage of mechanical milling of the material before the treatment, which improves the reactivity of the materials but may be critical for the dispersion of asbestos fibres in working and life environment. For the first time, this paper reports the description of the reaction path taking place during the firing of cement-asbestos slates up to the complete transformation temperature, 1200 deg. C. The reaction sequence was investigated using different experimental techniques such as optical and electron microscopy, in situ and ex situ quali-quantitative X-ray powder diffraction. The understanding of the complex reaction path is of basic importance for the optimization of industrial heating processes leading to a safe recycling of the transformed product. For the recycling of asbestos containing materials, the Italian laws require that the product of the crystal chemical transformation of asbestos containing materials must be entirely asbestos-free, and should not contain more than 0.1 wt% fraction of the carcinogenic substances such as cristobalite. Moreover, if fibrous phases other than asbestos (with length to diameter ratio >3) are found, they must have a geometrical diameter larger than 3 μm. We have demonstrated that using an interplay of different experimental techniques, it is possible to safely verify the complete transformation of asbestos

  16. Effect of the activation of a clay-base paper industry by-product on cement matrix behaviour

    Directory of Open Access Journals (Sweden)

    García, R.

    2008-12-01

    Full Text Available The present study addresses variations in the calcination temperature (600-750 ºC and kiln time (two to five hours applied to activate coated paper waste and their effect on the rheological, physical and mechanical behaviour of cement matrices containing these active additions.The results obtained showed that the conditions under which kaolinite was activated had a direct effect on the subsequent behaviour of the calcined products. At activating temperatures of over 700 ºC, pozzolanic activity and mechanical strength were observed to be lower, setting time shorter and the mortar less workable.El presente trabajo de investigación aborda la influencia de las condiciones de activación (600-750 ºC y 2-5 horas de permanencia en el horno de los lodos de papel procedente de la fabricación de papel estucado en el comportamiento reológico, físico y mecánico de las matrices de cementos elaboradas con este tipo de adiciones activas.Los resultados obtenidos muestran una influencia directa entre las condiciones de activación de la caolinita y el comportamiento posterior de los productos calcinados. Así, en condiciones de activación superiores a 700 ºC se observa una menor actividad puzolánica, tiempo de fraguado más corto, disminución de la trabajabilidad de los morteros mezcla y resistencia mecánica más baja.

  17. Upfront predictions of hydraulic fracturing and gas production in underexplored shale gas basins: Example of the posidonia shale formation in the Netherlands

    NARCIS (Netherlands)

    TerHeege, J.H.; Zijp, M.; DeBruin, G.; Buijze, L.

    2014-01-01

    Upfront predictions of hydraulic fracturing and gas production of potential shale gas targets in Europe are important as often large potential resources are deduced without detailed knowledge on the potential for successful stimulation. Such predictions are challenging as they need to be based on

  18. Sweet spots for hydraulic fracturing oil or gas production in underexplored shales using key performance indicators: Example of the Posidonia Shale formation in the Netherlands

    NARCIS (Netherlands)

    Heege, J.H. ter; Zijp, M.H.A.A.; Nelkamp, S.

    2015-01-01

    While extensive data and experiences are available for hydraulic fracturing and hydrocarbon production from shales in the U.S.A., such a record is lacking in many underexplored shale basins worldwide. As limited data is usually available in these basins, analysis of shale prospectivity and

  19. Hydraulic turbines

    International Nuclear Information System (INIS)

    Meluk O, G.

    1998-01-01

    The hydraulic turbines are defined according to the specific speed, in impulse turbines and in reaction turbines. Currently, the Pelton turbines (of impulse) and the Francis and Kaplan turbines (of reaction), they are the most important machines in the hydroelectric generation. The hydraulic turbines are capable of generating in short times, large powers, from its loads zero until the total load and reject the load instantly without producing damages in the operation. When the hydraulic resources are important, the hydraulic turbines are converted in the axle of the electric system. Its combination with thermoelectric generation systems, it allow the continuing supply of the variations in demand of energy system. The available hydraulic resource in Colombia is of 93085 MW, of which solely 9% is exploited, become 79% of all the electrical country generation, 21% remaining is provided by means of the thermoelectric generation

  20. Effects of cement particle size distribution on performance properties of Portland cement-based materials

    Energy Technology Data Exchange (ETDEWEB)

    Bentz, D.P.; Garboczi, E.J.; Haecker, C.J.; Jensen, O.M.

    1999-10-01

    The original size, spatial distribution, and composition of Portland cement particles have a large influence on hydration kinetics, microstructure development, and ultimate properties of cement-based materials. In this paper, the effects of cement particle size distribution on a variety of performance properties are explored via computer simulation and a few experimental studies. Properties examined include setting time, heat release, capillary porosity percolation, diffusivity, chemical shrinkage, autogenous shrinkage, internal relative humidity evolution, and interfacial transition zone microstructure. The effects of flocculation and dispersion of the cement particles in the starting microstructures on resultant properties are also briefly evaluated. The computer simulations are conducted using two cement particle size distributions that bound those commonly in use today and three different water-to-cement ratios: 0.5, 0.3, and 0.246. For lower water-to-cement ratio systems, the use of coarser cements may offer equivalent or superior performance, as well as reducing production costs for the manufacturer.

  1. HYDRAULIC CONCRETE COMPOSITION AND PROPERTIES CONTROL SYSTEM

    Directory of Open Access Journals (Sweden)

    O. M. Pshinko

    2015-08-01

    Full Text Available Purpose. Scientific work aims at the development and testing of information system to meet the challenges of concrete composition design and control (for railway structures and buildings based on the physico-analytical method algorithm for hydraulic concrete composition calculation. Methodology. The proposed algorithm of hydraulic concrete composition calculation is based on the physicochemical mechanics and in particular on the rheology of elastic–viscous–plastic bodies. The system of canonical equations consists of the equations for concrete strength, absolute volume, concrete mix consistency as well as the equation for optimal concrete saturation with aggregates while minimizing cement content. The joint solution of these four equations related to composition allows determining for the materials the concrete composition of required strength, concrete workability with minimum cement content. The procedure for calculation of hydraulic concrete composition according to the physico-analytical method consists of two parts: 1 physical, which is laboratory testing of concrete mix components in different concrete compositions; 2 analytical, which represents the calculation algorithm for concrete compositions equivalent in concrete strength and workability that comply with the specific conditions of concrete placing. Findings. To solve the problem of designing the concrete composition with the desired properties for railway structures and buildings it was proposed to use the information technology in the form of a developed computer program whose algorithm includes the physico-analytical method for hydraulic concrete composition determination. Originality. The developed concrete composition design method takes into account the basic properties of raw materials, concrete mix and concrete, which are pre-determined. The distinctive feature of physico-analytical method is obtaining of a set of equivalent compositions with a certain concrete mix

  2. Assessment of Water Resource Sustainability in Energy Production for Hydraulic Fracturing in the Eagle Ford Shale Play, Texas

    Science.gov (United States)

    Obkirchner, G.; Knappett, P.; Burnett, D.; Bhatia, M.; Mohtar, R.

    2017-12-01

    The Eagle Ford shale is one of the largest producers of shale oil globally. It is located in a semi-arid region of South Central Texas where hydraulic fracturing for oil and gas production accounts for 16% of total water consumption in Region L Groundwater Management Area (GMA). Because water is largely supplied through groundwater sources, it is critical to understand, monitor, and predict future groundwater budgets to keep up with growing demands from the municipal and energy sectors to improve its management and sustainability. Within the Texas A&M University Water-Energy-Food (WEF) Nexus Initiative and research group, tools have been developed that quantify the interrelations between water, energy, and transportation within Region L and calculate the environmental needs/outcomes to reach optimum levels of oil and gas production. These tools will be combined with a groundwater budget model to fully integrate groundwater limitations and enhance the resiliency of energy production. With about half of oil and gas production wells located in high to extremely high water stress areas, monitoring and modeling must be drastically improved to predict the impacts of various spatial distributions of pumping rates on future aquifer conditions. These changing conditions will impact the cost of water production in an aquifer. Combining the WEF Nexus tools with hydrologic models creates a multi-disciplinary sustainability assessment model that calculates social and economic constraints from an area's limited water resources. This model will allow industry, governments and scientists to plan through evaluating the impacts of any number of growth, conservation and reuse scenarios across different water usage sectors on groundwater supplies.

  3. Polyelectrolyte addition effect on the properties of setting hydraulic cements based on calcium phosphate; Efeito da adicao de polieletrolitos sobre as propriedades de cimentos de fosfato de calcio de pega hidraulica

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Luis A. dos; Oliveira, Luci C. de; Rigo, Eliana C.S.; Boschi, Anselmo Ortega [Sao Carlos Univ., SP (Brazil). Dept. de Engenharia de Materiais; Carrodeguas, Raul Gracia [Universidad de La Habana, Habana, (Cuba). Centro de Biomateriales

    1997-12-31

    In the present work the effects of the addition of some poly electrolytes (sodium alginate and poly acrylic acid) on the solubility, crystalline phases, pH and mechanical strength under compression of three calcium phosphate cements were studied. (author) 10 refs., 2 figs., 4 tabs.

  4. Estimation and measurement of porosity change in cement paste

    International Nuclear Information System (INIS)

    Lee, Eunyong; Jung, Haeryong; Kwon, Ki-jung; Kim, Do-Gyeum

    2011-01-01

    Laboratory-scale experiments were performed to understand the porosity change of cement pastes. The cement pastes were prepared using commercially available Type-I ordinary Portland cement (OPC). As the cement pastes were exposed in water, the porosity of the cement pastes sharply increased; however, the slow decrease of porosity was observed as the dissolution period was extended more than 50 days. As expected, the dissolution reaction was significantly influenced by w/c ratio and the ionic strength of solution. A thermodynamic model was applied to simulate the porosity change of the cement pastes. It was highly influenced by the depth of the cement pastes. There was porosity increase on the surface of the cement pastes due to dissolution of hydration products, such as portlandite, ettringite, and CSH. However, the decrease of porosity was estimated inside the cement pastes due to the precipitation of cement minerals. (author)

  5. Membrane-assisted CO2 liquefaction: performance modelling of CO2 capture from flue gas in cement production

    NARCIS (Netherlands)

    Bouma, R.H.B.; Vercauteren, F.F.; Os, P.J. van; Goetheer, E.L.V.; Berstad, D.; Anantharaman, R.

    2017-01-01

    CEMCAP is an international R&D project under the Horizon 2020 Programme preparing the ground for the large-scale implementation of CO2 capture in the European cement industry. This paper concerns the performance modeling of membraneassisted CO2 liquefaction as a possible retrofit application for

  6. The impact of hydraulic flow unit & reservoir quality index on pressure profile and productivity index in multi-segments reservoirs

    Directory of Open Access Journals (Sweden)

    Salam Al-Rbeawi

    2017-12-01

    Full Text Available The objective of this paper is studying the impact of the hydraulic flow unit and reservoir quality index (RQI on pressure profile and productivity index of horizontal wells acting in finite reservoirs. Several mathematical models have been developed to investigate this impact. These models have been built based on the pressure distribution in porous media, depleted by a horizontal well, consist of multi hydraulic flow units and different reservoir quality index. The porous media are assumed to be finite rectangular reservoirs having different configurations and the wellbores may have different lengths. Several analytical models describing flow regimes have been derived wherein hydraulic flow units and reservoir quality index have been included in addition to rock and fluid properties. The impact of these two parameters on reservoir performance has also been studied using steady state productivity index.It has been found that both pressure responses and flow regimes are highly affected by the existence of multiple hydraulic flow units in the porous media and the change in reservoir quality index for these units. Positive change in the RQI could lead to positive change in both pressure drop required for reservoir fluids to move towards the wellbore and hence the productivity index.

  7. Gasification of secondary fuels in a circulating fluidized bed for energetic use in cement production; Vergasung von Sekundaerbrennstoffen in der zirkulierenden Wirbelschicht zur energetischen Nutzung fuer die Zementherstellung

    Energy Technology Data Exchange (ETDEWEB)

    Albrecht, J; Gafron, B [Lurgi Umwelt GmbH, Frankfurt am Main (Germany); Scur, P; Wirthwein, R [Ruedersdorfer Zement GmbH (Germany)

    1998-09-01

    Ruedersforf cement factory was commissioned a century ago as one of the first in Germany. After the plant was taken over by Readymix AG, a comprehensive sanitation concept was carried through. The plant has a production capacity of 8000 t/d of cement clinkers which are produced in a new kiln with a capacity of 6000 t/d and two modernized kilns each with a capacity of 1000 t/d. Reduction of energy consumption was the main goal of modernisation, with fuel gas generation in a circulating fluidized bed as a key element. The unit provides 40 % of the energy consumed by the clinker production process and is also used for selective ash production up to 25 t/h. The ash is used as a raw material for cement production. (orig./SR) [Deutsch] Bereits vor 100 Jahren wurde eine der ersten Zementfabriken in Deutschland am Standort Ruedersdorf in Betrieb genommen. Zum Erhalt der Wettbewerbsfaehigkeit wurde nach der Uebernahme des Werkes Ruedersdorf durch die Readymix AG ein umfangreiches Sanierungskonzept in die Wege geleitet. Bei einer Produktionskapazitaet von ca. 8 000 t Klinker pro Tag werden eine neue Ofenanlage mit einer Kapazitaet von 6 000 t/Tag sowie 2 sanierte kleine Anlagen zu je 1000 t/Tag betrieben. In der neuen Ofenanlage werden alle Moeglichkeiten genutzt, den Energiebedarf fuer die Klinkerproduktion zu senken. Eine wesentliche neue innovative Komponente ist dabei eine Brenngaserzeugung in einer Zirkulierenden Wirbelschicht, ueber die im folgenden berichtet werden soll. Die Anlage kann bis zu 40% des Energiebedarfes des Zementprozesses liefern. Weiterhin wird mit der ZWS eine gezielte Ascheproduktion, bis zu 25 t/h, betrieben. Diese Aschen sind Teil der Rohstoffrezeptur an der Rohmuehle. (orig./SR)

  8. Effect of hydraulic retention time on biohydrogen and volatile fatty acids production during acidogenic digestion of dephenolized olive mill wastewaters

    International Nuclear Information System (INIS)

    Scoma, Alberto; Bertin, Lorenzo; Fava, Fabio

    2013-01-01

    The influence of Hydraulic Retention Time (HRT) on the performances of a recently developed biotechnological anaerobic acidogenic process fed with dephenolized Olive Mill Wastewater (OMW) was investigated. The study was carried out under mesophilic conditions in Packed Bed Biofilm Reactors (PBBRs), filled with ceramic cubes and inoculated with a characterized and acclimated acidogenic microbial consortium. The PBBRs were fed with a HRT of 7, 5, 3 or 1 day, which corresponded to Organic Loading Rates (OLRs) of about 5.5, 7.8, 12.9 and 38.8 g L −1 d −1 , respectively. A significant production of a H 2 -rich biogas was observed when shorter HRTs were applied: in particular, H 2 relative amount and productivity increased from 3% to 32% and from 0.20 to 6.10 dm 3 m −3 h −1 , respectively, by decreasing the HRT from 7 to 1 day. On the contrary, shorter HRTs turned into a lower accumulation of Volatile Fatty Acids (VFAs), whose highest amounts were found with HRTs of 7 and 5 days (about 18.4 and 19.7 g L −1 COD equivalents, respectively). The highest conversion yield of COD into VFAs (36%) was obtained with a HRT of 5 days, when VFAs represented about 78% of the effluent COD. HRT also influenced the composition of the VFA mixture: acetic, propionic and butyric acid were the most prominent VFAs, being their relative amounts higher when PBBRs were operated with shorter HRTs (up to 19, 12 and 42% of the whole mixture, respectively, when HRT was 1 day). -- Highlights: ► HRT affects the acidogenic digestion of dephenolized olive mill wastewater. ► A significant production of bioH 2 can be coupled to that of volatile fatty acids. ► Higher H 2 and lower VFA productions were obtained by shortening the HRT

  9. Basic hydraulics

    CERN Document Server

    Smith, P D

    1982-01-01

    BASIC Hydraulics aims to help students both to become proficient in the BASIC programming language by actually using the language in an important field of engineering and to use computing as a means of mastering the subject of hydraulics. The book begins with a summary of the technique of computing in BASIC together with comments and listing of the main commands and statements. Subsequent chapters introduce the fundamental concepts and appropriate governing equations. Topics covered include principles of fluid mechanics; flow in pipes, pipe networks and open channels; hydraulic machinery;

  10. Influence of Hydraulic Retention Time on Biogas Production from Frozen Seafood Wastewater using Decanter Cake as Anaerobic Co-digestion Material

    OpenAIRE

    Thaniya Kaosol; Narumol Sohgrathok

    2012-01-01

    In this research, an anaerobic co-digestion using decanter cake from palm oil mill industry to improve the biogas production from frozen seafood wastewater is studied using Continuously Stirred Tank Reactor (CSTR) process. The experiments were conducted in laboratory-scale. The suitable Hydraulic Retention Time (HRT) was observed in CSTR experiments with 24 hours of mixing time using the mechanical mixer. The HRT of CSTR process impacts on the efficiency of biogas production. The best perform...

  11. Indications of Transformation Products from Hydraulic Fracturing Additives in Shale Gas Wastewater

    Science.gov (United States)

    Elsner, Martin; Hoelzer, Kathrin; Sumner, Andrew J.; Karatum, Osman; Nelson, Robert K.; Drollette, Brian D.; O'Connor, Megan P.; D'Ambro, Emma; Getzinger, Gordon J.; Ferguson, P. Lee; Reddy, Christopher M.; Plata, Desiree L.

    2016-04-01

    Unconventional natural gas development (UNGD) generates large volumes of wastewater, whose detailed composition must be known for adequate risk assessment and treatment. In particular, there is a need to elucidate the structures of organic chemical additives, extracted geogenic compounds, and transformation products. This study investigated six Fayetteville Shale UNGD wastewater samples for their organic composition using purge-and-trap gas chromatography-mass spectrometry (P&T-GC-MS) in combination with liquid-liquid extraction with comprehensive two-dimensional gas chromatography-time of flight-mass spectrometry (GCxGC-TOF-MS). Following application of strict compound identification confidence criteria, we classified compounds according to their putative origin. Samples displayed distinct chemical distributions composed of typical geogenic substances (hydrocarbons), disclosed UNGD additives (e.g., hydrocarbons, phthalates, such as diisobutyl phthalate, and radical initiators, such as azobisisobutyronitrile), and undisclosed compounds (e.g., halogenated hydrocarbons, such as 2-bromohexane or 4-bromoheptane). Undisclosed chloromethyl alkanoates (chloromethyl propanoate, pentanoate, and octanoate) were identified as putative delayed acids (those that release acidic moieties only after hydrolytic cleavage, whose rate could potentially be controlled), suggesting they were deliberately introduced to react in the subsurface. Identification of halogenated methanes and acetones, in contrast, suggested they were formed as unintended by-products. Our study highlights the possibility that UNGD operations generate transformation products, knowledge of which is crucial for risk assessment and treatment strategies, and underscores the value of disclosing potential precursors that are injected into the subsurface.

  12. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    Directory of Open Access Journals (Sweden)

    Konstantin Sobolev

    2003-01-01

    Full Text Available The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA cement helps to improve its ecological compatibility. HVMA cement technology is based on the intergrinding of portland cement clinker, gypsum, mineral additives, and a special complex admixture. This new method increases the compressive strength of ordinary cement, improves durability of the cement-based materials, and - at the same time - uses inexpensive natural mineral additives or industrial by-products. This improvement leads to a reduction of energy consumption per unit of the cement produced. Higher strength, better durability, reduction of pollution at the clinker production stage, and decrease of landfill area occupied by industrial by-products, all provide ecological advantages for HVMA cement.

  13. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1990-09-01

    The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% ordinary Portland cement 84% gg blast furnace slag, 6% microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. (author)

  14. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1990-09-01

    The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% ordinary Portland cement, 84% gg blast furnace slag, 6% microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the products' properties. (author)

  15. The effect of statistical analytical measurement variations on the plant control parameters and production costs in cement manufacturing – a case study

    Directory of Open Access Journals (Sweden)

    A. D. Love

    2010-01-01

    Full Text Available Raw materials used in cement manufacturing normally have varying chemical compositions and require regular analyses for plant control purposes. This is achieved by using several analytical instruments, such as XRF and ICP. The values obtained for the major elements Ca, Si, Fe and Al, are used to calculate the plant control parameters Lime Saturation Factor (LSF, Silica Ratio (SR and Alumina Modulus (AM. These plant control parameters are used to regulate the mixing and blending of various raw meal components and to operate the plant optimally. Any errors and large fluctuations in these plant parameters not only influence the quality of the cement produced, but also have a major effect on the cost of production of cement clinker through their influence on the energy consumption and residence time in the kiln. This paper looks at the role that statistical variances in the analytical measurements of the major elements Ca, Si, Fe and Al can have on the ultimate LSF, SR and AM values calculated from these measurements. The influence of too high and too low values of the LSF, SR and AM on clinker quality and energy consumption is discussed, and acceptable variances in these three parameters, based on plant experiences, are established. The effect of variances in the LSF, SR and AM parameters on the production costs is then analysed, and it is shown that variations of as large as 30% and as little as 5% can potentially occur. The LSF calculation incorporates most chemical elements and therefore is prone to the largest number of variations due to statistical variances in the analytical determinations of the chemical elements. Despite all these variations in LSF values they actually produced the smallest influence on the production cost of the clinker. It is therefore concluded that the LSF value is the most practical parameter for plant control purposes.

  16. Hydraulic Structures

    Data.gov (United States)

    Department of Homeland Security — This table is required whenever hydraulic structures are shown in the flood profile. It is also required if levees are shown on the FIRM, channels containing the...

  17. Feasibility of producing nano cement in a traditional cement factory in Iraq

    Directory of Open Access Journals (Sweden)

    Sada Abdalkhaliq Hasan Alyasri

    2017-12-01

    Full Text Available This study investigates the economic feasibility of producing nano cement through the establishment of a production line within an existing cement factory. Creating a nano cement production line within the Alkufa Cement factory in Iraq is selected as a case study. Evaluation measures including internal rate of return (IRR, net present value (NPV and breakeven point (BEP are used to evaluate the possible gain that can be achieved from this option. The results demonstrated a positive NPV. The IRR is found to be 26.8% and BEP is reached within 3 years after the establishment of the line. This indicates that producing nano cement in the existing cement factory is economically feasible and can be more advantageous than the ordinary cement.

  18. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  19. Numerical investigation on hydraulic fracture cleanup and its impact on the productivity of a gas well with a non-Newtonian fluid model

    Energy Technology Data Exchange (ETDEWEB)

    Friedel, T. [Schlumberger Data and Consulting Services, Sugar Land, TX (United States)

    2006-07-01

    There are many damage mechanisms associated with hydraulically fractured gas wells. These include hydraulic damage caused by invading fluids during the treatment and damage due to the stresses exerted on the fracture face. Damage to the proppant pack can also reduce conductivity and non-Darcy flow. However, these are not the only impacts of impaired productivity in tight-gas reservoirs, which do not respond to hydraulic fracturing as expected. Some sustain a flat production profile or show only a slow increase in production rate for several weeks or months. This is due to poor rock quality, strong stress dependency in permeability, hydraulic and mechanical damage. Another reason for the poor performance is related to the cleanup of the cross-linked fracturing fluid with its non-Newtonian characteristics. This paper presented an improved 3-phase cleanup model for the investigation of polymer gel cleanup. Yield stress was considered according to the Herschel-Bulkley rheology model. The viscosity model is based on the exact analytical solution, including the plug flow zone. According to data in the published literature, half of the gel phase can be recovered. The gel saturation gradually increases towards the fracture tips, thereby lowering the fracture conductivities. The residing gel damages the permeability and porosity of the proppant pack or causes damage to the fracture face, thereby reducing production potential. These results are in agreement with field observations where fracture half-lengths, conductivities and productivity are also lower than expected. Preliminary results suggest that capillary forces and load-water recovery have little influence on gel cleanup. 16 refs., 2 tabs., 17 figs.

  20. Study on properties and testing methods of thermo-responsive cementing system for well cementing in heavy oil thermal recovery

    Science.gov (United States)

    Li, Lianjiang

    2017-08-01

    In this paper, thermo-responsive cement slurry system were being developed, the properties of conventional cement slurry, compressive strength high temperature of cement sheath, mechanical properties of cement sheath and thermal properties of cement sheath were being tested. Results were being used and simulated by Well-Life Software, Thermo-responsive cement slurry system can meet the requirements of heavy oil thermal recovery production. Mechanical and thermal properties of thermo-responsive cement sheath were being tested. Tensile fracture energy of the thermo-responsive cement sheath is larger than conventional cement. The heat absorption capacity of conventional cement sheath is larger than that of thermo-responsive cement sheath, this means more heat is needed for the unit mass once increasing 1.0 °C, which also indicates that thermo-responsive cement own good heat insulating and preservation effects. The heat conductivity coefficient and thermal expansion coefficient of thermo-responsive cement is less than and conventional cement, this means that thermo-responsive cement have good heat preservation and insulation effects with good thermal expansion stabilities.

  1. Review of areas that may require simultaneous coupled solution of the thermal hydraulic and fission product/aerosol behavior equations for source term determination

    International Nuclear Information System (INIS)

    Kress, T.S.

    1984-01-01

    In the determination of the behavior of nuclear aerosols in the reactor coolant system and in the containment for the development of severe accident source terms, present practice generally is to first perform thermal hydraulic calculations for specific plant types and sequences and then to utilize the results as input for separate fission product/aerosol dynamic transport calculations. It is recognized that there are several areas in which the thermal-hydraulics and the fission product/aerosol behavior may be significantly coupled and that it is then basically incorrect to do the analyses in a separated manner. This review paper produces a speculative list of these potentially coupled areas and attempts to assess the importance of the coupling for as many of the specific items that time has allowed before this conference

  2. The effectivity of bentonites in cesium retention of cemented waste products; Efetividade das bentonitas na retencao de cesio em produtos de rejeitos cimentados

    Energy Technology Data Exchange (ETDEWEB)

    Tello, Cledola Cassia Oliveira de

    2001-01-15

    The nuclear energy has been used for the human development in different areas, as in the medicine, in the agriculture, in the industry and in the environmental protection, besides the electricity generation. As in other activities, in the use of nuclear energy, residues are also generated. They are considered radioactive wastes when the contaminant content can bring a potential negative impact in the human health and in the environment. In this case they should be properly managed and should not be released without treatment. In general the waste processing consists in a volume reduction followed by solidification and/or conditioning. A number of materials can be considered as immobilisation matrices for the wastes, with the objective of maintain the radioactive material physical and chemically stable. The cement is extensively used because it is easy to obtain, there is large. experience in its use and the processing is done at room temperature. Many materials have been studied to improve the fixation characteristics of the radionuclides in the cemented product. The aim of this study was to search, among Brazilian natural materials, those that could be effective in the contaminant retention without jeopardising the process and other characteristics of the waste product. Four types of bentonite were selected to the process and product evaluation tests. Many mixtures were prepared with simulated waste, cement and bentonite in different proportions. The viscosity, set time, compressive strength and leaching were evaluated. In addition it was verified if the products were monolithic and without free water. Inactive caesium was used as tracer. The leaching resistance is the most important parameter in the product evaluation, because it indicates the retention capacity of the matrix for radionuclides when the product is in contact with the water. In 1985 leaching tests were begun and they have been continued till now and from their results it was proved that the

  3. Cement replacement materials. Properties, durability, sustainability

    International Nuclear Information System (INIS)

    Ramezanianpour, Ali Akbar

    2014-01-01

    The aim of this book is to present the latest findings in the properties and application of Supplementary Cementing Materials and blended cements currently used in the world in concrete. Sustainability is an important issue all over the world. Carbon dioxide emission has been a serious problem in the world due to the greenhouse effect. Today many countries agreed to reduce the emission of CO2. Many phases of cement and concrete technology can affect sustainability. Cement and concrete industry is responsible for the production of 7% carbon dioxide of the total world CO2 emission. The use of supplementary cementing materials (SCM), design of concrete mixtures with optimum content of cement and enhancement of concrete durability are the main issues towards sustainability in concrete industry.

  4. Calcium Aluminate Cement Hydration Model

    Directory of Open Access Journals (Sweden)

    Matusinović, T.

    2011-01-01

    Full Text Available Calcium aluminate cement (AC is a very versatile special cement used for specific applications. As the hydration of AC is highly temperature dependent, yielding structurally different hydration products that continuously alter material properties, a good knowledge of thermal properties at early stages of hydration is essential. The kinetics of AC hydration is a complex process and the use of single mechanisms models cannot describe the rate of hydration during the whole stage.This paper examines the influence of temperature (ϑ=5–20 °C and water-to-cement mass ratio (mH /mAC = 0.4; 0.5 and 1.0 on hydration of commercial iron-rich AC ISTRA 40 (producer: Istra Cement, Pula, Croatia, which is a part of CALUCEM group, Figs 1–3. The flow rate of heat generation of cement pastes as a result of the hydration reactions was measured with differential microcalorimeter. Chemically bonded water in the hydrated cement samples was determined by thermo-gravimetry.Far less heat is liberated when cement and water come in contact for the first time, Fig. 1, than in the case for portland cement (PC. Higher water-to-cement ratio increases the heat evolved at later ages (Fig. 3 due to higher quantity of water available for hydration. A significant effect of the water-to-cement ratio on the hydration rate and hydration degree showed the importance of water as being the limiting reactant that slows down the reaction early. A simplified stoichiometric model of early age AC hydration (eq. (8 based on reaction schemes of principal minerals, nominally CA, C12A7 and C4AF (Table 1, was employed. Hydration kinetics after the induction period (ϑ < 20 °C had been successfully described (Fig. 4 and Table 2 by a proposed model (eq. (23 which simultaneously comprised three main mechanisms: nucleation and growth, interaction at phase boundary, and mass transfer. In the proposed kinetic model the nucleation and growth is proportional to the amount of reacted minerals (eq

  5. Modified sulphur cement: A low porosity encapsulation material for low, medium and alpha waste

    International Nuclear Information System (INIS)

    Dalen, A. van; Rijpkema, J.E.

    1989-01-01

    Modified sulphur cement, available under the trade name Chement 2000, is a thermoplastic candidate material for the matrix of low, intermediate and alpha radioactive waste. The main source of sulphur is the desulphurization of fossil fuels. In view of the future increase of this product a modified compound of sulphur has been developed at the US Bureau of Mines. Modified sulphur cement as matrix material has properties in common with Portland or blast furnace cement and bitumen. The mechanical strength is comparable to hydraulic cement products. The process to incorporate waste materials is identical to bitumization. The leachability and the resistance to attack by chemicals is nearly the same as for bituminized products. This study showed also that the radiation resistance is high without radiolytic gas production and without change in dimensions (swelling). The rigidity of the matrix is a disadvantage when internal pressures are built up. The thermal conductivity and the heat of combustion of sulphur is low resulting in slow damage to the waste form under fire conditions, even when the temperature of self ignition in air is 220 0 C. The low leachability, the very slow effective diffusion of H 2 O and HTO, and the low permeability is due to the small pore diameters in the modified sulphur matrix. The loading capacity of modified sulphur cement depends on grain size and distribution and is for ungraded ashes, precipitates, dried sludges, etc., in the order of 40-50% of weight. The price of Chement 2000 per tonne is equal to those of blown bitumen

  6. Lignin-based cement fluid loss control additive

    Energy Technology Data Exchange (ETDEWEB)

    Schilling, P.

    1990-05-22

    This patent describes a hydraulic cement slurry composition. It comprises: a hydraulic cement, and the following expressed as parts by weight per 100 parts of the hydraulic cement, water from about 25 to 105 parts, and from abut 0.5 to 2.5 parts of a compound selected from the group consisting of a sulfonated lignin and a sulfomethylated lignin, wherein the lignin has been sequentially crosslinked by reacting the lignin with a member of the group consisting of formaldehyde and epichlorohydrin and alkoxylated with between about 2 to about 6 moles of a compound selected from the group consisting of ethylene oxide, propylene oxide, butylene oxide and a combination thereof per 1000 g of the lignin.

  7. Elaborating the History of Our Cementing Societies

    DEFF Research Database (Denmark)

    Cao, Zhi; Shen, Lei; Løvik, Amund N.

    2017-01-01

    Modern cities and societies are built fundamentally based on cement and concrete. The global cement production has risen sharply in the past decades due largely to urbanization and construction. Here we deployed a top-down dynamic material flow analysis (MFA) model to quantify the historical deve...

  8. KUGEL: a thermal, hydraulic, fuel performance, and gaseous fission product release code for pebble bed reactor core analysis

    International Nuclear Information System (INIS)

    Shamasundar, B.I.; Fehrenbach, M.E.

    1981-05-01

    The KUGEL computer code is designed to perform thermal/hydraulic analysis and coated-fuel particle performance calculations for axisymmetric pebble bed reactor (PBR) cores. This computer code was developed as part of a Department of Energy (DOE)-funded study designed to verify the published core performance data on PBRs. The KUGEL code is designed to interface directly with the 2DB code, a two-dimensional neutron diffusion code, to obtain distributions of thermal power, fission rate, fuel burnup, and fast neutron fluence, which are needed for thermal/hydraulic and fuel performance calculations. The code is variably dimensioned so that problem size can be easily varied. An interpolation routine allows variable mesh size to be used between the 2DB output and the two-dimensional thermal/hydraulic calculations

  9. In-situ Mechanical Manipulation of Wellbore Cements as a Solution to Leaky Wells

    Science.gov (United States)

    Kupresan, D.; Radonjic, M.; Heathman, J.

    2013-12-01

    Wellbore cement provides casing support, zonal isolation, and casing protection from corrosive fluids, which are essential for wellbore integrity. Cements can undergo one or more forms of failure such as debonding at cement/formation and cement/casing interface, fracturing and defects within cement matrix. Failures and defects within cement will ultimately lead to fluids migration, resulting in inter-zonal fluid migration and premature well abandonment. There are over 27,000 abandoned oil and gas wells only in The Gulf of Mexico (some of them dating from the late 1940s) with no gas leakage monitoring. Cement degradation linked with carbon sequestration can potentially lead to contamination of fresh water aquifers with CO2. Gas leaks can particularly be observed in deviated wells used for hydraulic fracking (60% leakage rate as they age) as high pressure fracturing increases the potential for migration pathways. Experimental method utilized in this study enables formation of impermeable seals at interfaces present in a wellbore by mechanically manipulating wellbore cement. Preliminary measurements obtained in bench scale experiments demonstrate that an impermeable cement/formation and cement/casing interface can be obtained. In post-modified cement, nitrogen gas flow-through experiments showed complete zonal isolation and no permeability in samples with pre-engineered microannulus. Material characterization experiments of modified cement revealed altered microstructural properties of cement as well as changes in mineralogical composition. Calcium-silicate-hydrate (CSH), the dominant mineral in hydrated cement which provides low permeability of cement, was modified as a result of cement pore water displacement, resulting in more dense structures. Calcium hydroxide (CH), which is associated with low resistance of cement to acidic fluids and therefore detrimental in most wellbore cements, was almost completely displaced and/or integrated in CSH as a result of

  10. Immobilisation of shredded waste in a cement monolith

    International Nuclear Information System (INIS)

    James, J.M.; Smith, D.L.

    1987-11-01

    During 1983/84 work was continued on the development of the process for the encapsulation of shredded waste in cement. Using simulant shredded waste the conditions for operating the process on the 500 litres scale have been established. Evaluation of the cemented product showed that it was satisfactorily infilled with cement grout with no significant voidage. (author)

  11. Characterization of Spatial Impact of Particles Emitted from a Cement Material Production Facility on Outdoor Particle Deposition in the Surrounding Community.

    Science.gov (United States)

    Yu, Chang Ho; Fan, Zhihua Tina; McCandlish, Elizabeth; Stern, Alan H; Lioy, Paul J

    2011-10-01

    The objective of this study was to estimate the contribution of a facility that processes steel production slag into raw material for cement production to local outdoor particle deposition in Camden, NJ. A dry deposition sampler that can house four 37-mm quartz fiber filters was developed and used for the collection of atmospheric particle deposits. Two rounds of particle collection (3-4 weeks each) were conducted in 8-11 locations 200-800 m downwind of the facility. Background samples were concurrently collected in a remote area located ∼2 km upwind from the facility. In addition, duplicate surface wipe samples were collected side-by-side from each of the 13 locations within the same sampling area during the first deposition sampling period. One composite source material sample was also collected from a pile stored in the facility. Both the bulk of the source material and the particle deposition flux in the study area was higher (24-83 mg/m 2 ·day) than at the background sites (13-17 mg/m 2 ·day). The concentration of Ca, a major element in the cement source production material, was found to exponentially decrease with increasing downwind distance from the facility (P particle deposition. The contribution of the facility to outdoor deposited particle mass was further estimated by three independent models using the measurements obtained from this study. The estimated contributions to particle deposition in the study area were 1.8-7.4% from the regression analysis of the Ca concentration in particle deposition samples against the distance from the facility, 0-11% from the U.S. Environmental Protection Agency (EPA) Chemical Mass Balance (CMB) source-receptor model, and 7.6-13% from the EPA Industrial Source Complex Short Term (ISCST3) dispersion model using the particle-size-adjusted permit-based emissions estimates. [Box: see text].

  12. Biomass for green cement

    Energy Technology Data Exchange (ETDEWEB)

    Cumming, R. [Lafarge Canada Inc., Calgary, AB (Canada)

    2006-07-01

    Lafarge examined the use of waste biomass products in its building materials and provided background information on its operations. Cement kiln infrastructure was described in terms of providing access to shipping, rail and highways; conveying and off-loading equipment; having large storage facilities; and, offering continuous monitoring and stack testing. The presentation identified the advantages and disadvantages of a few different biomass cases such as coal; scrap tires; non-recyclable household waste; and processed biomass. A chart representing landfill diversion rates was presented and the presentation concluded with a discussion of energy recovery and recycling. 1 tab., figs.

  13. Producing cement

    Energy Technology Data Exchange (ETDEWEB)

    Stone, E G

    1923-09-12

    A process and apparatus are described for producing Portland cement in which pulverized shale is successively heated in a series of inclined rotary retorts having internal stirrers and oil gas outlets, which are connected to condensers. The partially treated shale is removed from the lowermost retort by a conveyor, then fed separately or conjointly into pipes and thence into a number of vertically disposed retorts. Each of these retorts may be fitted interiorly with vertical arranged conveyors which elevate the shale and discharge it over a lip, from whence it falls to the bottom of the retorts. The lower end of each casing is furnished with an adjustable discharge door through which the spent shale is fed to a hopper, thence into separate trucks. The oil gases generated in the retorts are exhausted through pipes to condensers. The spent shale is conveyed to a bin and mixed while hot with ground limestone. The admixed materials are then ground and fed to a rotary kiln which is fired by the incondensible gases derived from the oil gases obtained in the previous retorting of the shale. The calcined materials are then delivered from the rotary kiln to rotary coolers. The waste gases from the kiln are utilized for heating the retorts in which the ground shale is heated for the purpose of extracting therefrom the contained hydrocarbon oils and gases.

  14. Salt zone cementing; Cimentacao em zonas de sal

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Fernando Jose Parente Neiva; Miranda, Cristiane Richard de; Martins, Andre Leibsohn [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    1994-07-01

    This work introduces new concepts in the proposal of NaCl concentrations i cement slurry and operational parameters for cementing halite salt zones. Experiments carried out in the laboratory and in the Surface Hydraulic Simulator using real halite coring allowed the determination of halite dissolution rates in relation to flow, contact time, and initial Na Cl concentration in the cement slurries. An experimental procedure was developed to measure the adherence strength of hardened cement on halite formations. A Computer Simulator was developed with the adjustment of a model representing the physical phenomenon of mass transfer to the experimental results obtained, which enable us to calculate the Na Cl concentration profile on cement slurry after its positioning in the well's annular region, as well as the total mass of dissolved salt. Employment of the methodology developed in this work shall reduce risk of collapsed casing as well as the cost of the slurry. (author)

  15. Salt zone cementing; Cimentacao em zonas de sal

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Fernando Jose Parente Neiva; Miranda, Cristiane Richard de; Martins, Andre Leibsohn [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    1994-07-01

    This work introduces new concepts in the proposal of NaCl concentrations i cement slurry and operational parameters for cementing halite salt zones. Experiments carried out in the laboratory and in the Surface Hydraulic Simulator using real halite coring allowed the determination of halite dissolution rates in relation to flow, contact time, and initial Na Cl concentration in the cement slurries. An experimental procedure was developed to measure the adherence strength of hardened cement on halite formations. A Computer Simulator was developed with the adjustment of a model representing the physical phenomenon of mass transfer to the experimental results obtained, which enable us to calculate the Na Cl concentration profile on cement slurry after its positioning in the well's annular region, as well as the total mass of dissolved salt. Employment of the methodology developed in this work shall reduce risk of collapsed casing as well as the cost of the slurry. (author)

  16. Design and application of environmentally effective concrete with usage of chrysotile-cement waste

    OpenAIRE

    Egorova Lada; Semenov Vyacheslav; Pligina Anna; Askhadullin Aizat

    2016-01-01

    Construction is resource-demanding industry, characterized by a large volume of waste. Particularly chrysotile cement waste obtained both in production and in dismantling over age chrysotile-cement products: corrugated asbestos boards and flat sheets, chrysotile-cement tubes. We propose to use dry chrysotile-cement waste as recycled aggregate for concrete. Based on developed compositions and identified properties of heavy concrete with chrysotile-cement waste introduce this technology to the ...

  17. Effect of temporary cements on the microtensile bond strength of self-etching and self-adhesive resin cement.

    Science.gov (United States)

    Carvalho, Edilausson Moreno; Carvalho, Ceci Nunes; Loguercio, Alessandro Dourado; Lima, Darlon Martins; Bauer, José

    2014-11-01

    The aim of this study was to evaluate the microtensile bond strength (µTBS) of self-etching and self-adhesive resin cement systems to dentin affected by the presence of remnants of either eugenol-containing or eugenol-free temporary cements. Thirty extracted teeth were obtained and a flat dentin surface was exposed on each tooth. Acrylic blocks were fabricated and cemented either with one of two temporary cements, one zinc oxide eugenol (ZOE) and one eugenol free (ZOE-free), or without cement (control). After cementation, specimens were stored in water at 37°C for 1 week. The restorations and remnants of temporary cements were removed and dentin surfaces were cleaned with pumice. Resin composite blocks were cemented to the bonded dentin surfaces with one of two resin cements, either self-etching (Panavia F 2.0) or self-adhesive (RelyX U-100). After 24 h, the specimens were sectioned to obtain beams for submission to µTBS. The fracture mode was evaluated under a stereoscopic loupe and a scanning electron microscope (SEM). Data from µTBS were submitted to two-way repeated-measure ANOVA and the Tukey test (alpha = 0.05). The cross-product interaction was statistically significant (p cements reduced the bond strength to Panavia self-etching resin cements only (p cements did not interfere in the bond strength to dentin of self-adhesive resin cements.

  18. Asphalt cement poisoning

    Science.gov (United States)

    ... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

  19. Radioactivity of bone cement

    International Nuclear Information System (INIS)

    Scherer, M.A.; Winkler, R.; Ascherl, R.; Lenz, E.

    1993-01-01

    A total of 14 samples of different types of bone cement from five different manufacturers were examined for their radioactivity. Each of the investigated bone cements showed a low radioactivity level, i.e. between [de

  20. Sulfur polymer cement concrete

    International Nuclear Information System (INIS)

    Weber, H.H.; McBee, W.C.

    1990-01-01

    Sulfur-based composite materials formulated using sulfur polymer cement (SPC) and mineral aggregates are described and compared with conventional portland cement based materials. Materials characteristics presented include mechanical strength, chemical resistance, impact resistance, moisture permeation, and linear shrinkage during placement and curing. Examples of preparation and placement of sulfur polymer cement concrete (SC) are described using commercial scale equipment. SC applications presented are focused into hostile chemical environments where severe portland cement concrete (PCC) failure has occurred

  1. Energetically Modified Cement (EMC) - Performance Mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

    2003-03-01

    Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

  2. Cement analysis using d + D neutrons

    International Nuclear Information System (INIS)

    Womble, Phillip C.; Paschal, Jon; Moore, Ryan

    2005-01-01

    In the cement industry, the primary concern is quality control. The earlier the cement industry can institute quality control upon their product, the more significant their savings in labor, energy and material. We are developing a prototype cement analyzer using pulsed neutrons from a d-D electronic neutron generator with the goal of ensuring quality control of cement in an on-line manner. By utilizing a low intensity d-D neutron source and a specially-designed moderator assembly, we are able to produce one of the safest neutron-based systems in the market. Also, this design includes some exciting new methods of data acquisition which may substantially reduce the final installation costs. In our proof-of-principle measurements, we were able to measure the primary components of cement (Al, Si, Ca and Fe) to limits required for the raw materials, the derived mixes and the clinkers utilizing this neutron generator

  3. Petroleum Sludge as gypsum replacement in cement plants: Its Impact on Cement Strength

    Science.gov (United States)

    Benlamoudi, Ali; Kadir, Aeslina Abdul; Khodja, Mohamed

    2017-08-01

    Due to high cost of cement manufacturing and the huge amount of resources exhaustion, companies are trying to incorporate alternative raw materials or by-products into cement production so as to produce alternative sustainable cement. Petroleum sludge is a dangerous waste that poses serious imparts on soil and groundwater. Given that this sludge contains a high percentage of anhydrite (CaSO4), which is the main component of gypsum (CaSO4.2H2O), it may play the same gypsum role in strength development. In this research, a total replacement of gypsum (100%) has been substituted by petroleum sludge in cement production and has led to an increase of 28.8% in UCS values after 28 curing days. Nevertheless, the burning of this waste has emitted a considerable amount of carbon monoxide (CO) gas that needs to be carefully considered prior to use petroleum sludge within cement plants.

  4. Carbonation-Induced Mineralogical Changes in Coal Mining Waste Blended Cement Pastes and Their Influence on Mechanical and Microporosity Properties

    Directory of Open Access Journals (Sweden)

    Moisés Frías

    2018-04-01

    Full Text Available The worldwide pursuit of new eco-efficient pozzolans is ongoing. Kaolinite-based waste is an eco-friendly source of recycled metakaolinite, a highly pozzolanic product. In this study, a blended cement paste containing 20% activated coal waste (ACW was exposed to a 100% CO2 atmosphere at 65% RH for 7 days. The variations in its phase composition and strength were studied and compared to an OPC control. Both pastes were cured for 28 days prior to the carbonation test. Reaction kinetics were assessed using XRD, SEM/EDX, TG/DTG, FT-IR, Micro-Raman spectroscopy, pore solution pH and the cumulative carbonated fraction. The blended cement carbonated 68% faster than the control. While portlandite carbonation was the main reaction in both cements, decalcification was also observed (more intensely in the 20% ACW paste in other hydraulic calcium phases (C-S-H gel, monocarboaluminate (C4AcH12, ettringite and tetracalcium aluminate (C4AH13. The end product of this reaction was calcium carbonate, mainly in the form of calcite, although traces of aragonite and amorphous carbonate were also detected. Compressive strength values rose with accelerated carbonation time and pore size reduction in both cement pastes.

  5. Effects of the addition of oil shale ash and coal ash on physic-chemical properties of CPJ45 cement

    Directory of Open Access Journals (Sweden)

    Nabih K.

    2014-04-01

    Full Text Available We focused our research on recycling industrial wastes, fly ash (F.A, bottom ash (B.A and oil shale ash (S.A in cement production. The study concerns physico-chemical characterization of these products and the influence of their addition on the mechanical proprieties of the CPJ45 cement. XRF allowed us to rank the three additives used according to their contents on major oxides. Coal ashes belong to the class F, and thus possess poozzolanic properties and oil shale ash belongs to the class C and possesses hydraulic and poozolanic properties. The crystalline phases constituting each ash were analysed by XRD. We observe in bottom ash the presence of quartz and mullite. The same crystals are found in fly ash with hematite and magnetite. Oil shale ash is composed of quartz, anhydrite, gehlenite, wollastonite and periclase. The microstructures of fly ash and bottom ash were studied using SEM. The bottom ash was composed respectively of fine particles that are generally irregularly shaped, their dimensions are between 5 and 28μm and of big particles(300 μm. The EDX analysis coupled with an electronic microscope provided some information about the major elements that constitute our samples. The dehydrations of anhydrous and three days hydrated cement were examined by DSC. For hydrated cements we noticed endothermic peaks related to the dehydration of CSH, CH and decomposition of carbonates. The study of the mechanical properties of CPJ45 cement by adding different proportions of fly ash, bottom ash and oil shale ash helped clarifying the percentage of ash that leaded to improve the 28 days mechanical strength. The results show that the cements studied have their maximum mechanical resistance with the addition at 7% of fly ash or 10% of oil shale ash.

  6. Physical-Chemical and Mechanical characterization of some cement products in Madagascar by using Technical Analysis X-ray Fluorescence and tests receptions

    International Nuclear Information System (INIS)

    Rasolondraibe, I.P.

    2014-01-01

    The present work is completely realized at the 'Institut National des Sciences et Techniques Nucleaires (INSTN - Madagascar)' and 'Laboratoire National des Travaux Publics et du Batiment (LNTPB)'. Its purpose is to carry out the physico - chemical and mechanical analysis of the cements products present in Madagascar in order to ensure their qualities in case of Building and Publics Works construction safety. The necessary chemical elements in cements are the loss in ignition (LOI), the insoluble residues (RI), the silica (SiO 2 ), the lime (CaO), the alumina (Al 2 O 3 ), the iron oxide (Fe 2 O 3 ), the magnesia (MgO) and the sulfate (SO 3 ). In this work, analytical laboratory in X - Ray fluorescence department of INSTN - Madagascar using the direct excitation X - Ray fluorescence technique outline their research on lime and iron oxide while L.N.T.P.B materials laboratory can make all using test method by gravimetry and titrimetry according to EN 196 - 2. The results of INSTN - Madagascar show that the concentrations of calcium oxide and iron oxide are consistent with the concentration range provided by the laboratory materials L.N.T.P.B respectively equal to 50.00 % - 65.00 % and 1.00 % - 5.00 %. The results between the two laboratories have a - 4.76 % iron oxide maximum relative deviation and 4,77 % calcium oxide maximum relative deviation. Complementary physical and mechanical tests were performed at L.N.T.P.B materials laboratory respectively in accordance with EN 196 - 3 and EN 196 - 1. The used conventional X - ray fluorescence method fulfill the scope of application needed with good correlation less than ± 5 %. [fr

  7. Environmental Assessment of Different Cement Manufacturing ...

    Science.gov (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

  8. Hydraulic manipulator

    International Nuclear Information System (INIS)

    Sinha, A.K.; Srikrishnamurty, G.

    1990-01-01

    Successful operation of nuclear plant is largely dependent on safe handling of radio-active material. In order to reduce this handling problem and minimise the exposure of radiation, various handling equipment and manipulators have been developed according to the requirements. Manufacture of nuclear fuel, which is the most important part of the nuclear industry, involves handling of uranium ingots weighing approximately 250 kg. This paper describes a specially designed hydraulic manipulator for handling of the ingots in a limited space. It was designed to grab and handle the ingots in any position. This has following drive motions: (1)gripping and releasing, (2)lifting and lowering (z-motion), (3)rotation about the horizontal axis (azimuth drive), (4)rotation about the job axis, and (5)rotation about the vertical axis. For horizontal motion (X and Y axis motion) this equipment is mounted on a motorised trolley, so that it can move inside the workshop. For all drives except the rotation about the job axis, hydraulic cylinders have been used with a battery operated power pack. Trolley drive is also given power from same battery. This paper describes the design aspects of this manipulator. (author). 4 figs

  9. Synthesis of a Cementitious Material Nanocement Using Bottom-Up Nanotechnology Concept: An Alternative Approach to Avoid CO2 Emission during Production of Cement

    Directory of Open Access Journals (Sweden)

    Byung Wan Jo

    2014-01-01

    Full Text Available The world’s increasing need is to develop smart and sustainable construction material, which will generate minimal climate changing gas during their production. The bottom-up nanotechnology has established itself as a promising alternative technique for the production of the cementitious material. The present investigation deals with the chemical synthesis of cementitious material using nanosilica, sodium aluminate, sodium hydroxide, and calcium nitrate as reacting phases. The characteristic properties of the chemically synthesized nanocement were verified by the chemical composition analysis, setting time measurement, particle size distribution, fineness analysis, and SEM and XRD analyses. Finally, the performance of the nanocement was ensured by the fabrication and characterization of the nanocement based mortar. Comparing the results with the commercially available cement product, it is demonstrated that the chemically synthesized nanocement not only shows better physical and mechanical performance, but also brings several encouraging impacts to the society, including the reduction of CO2 emission and the development of sustainable construction material. A plausible reaction scheme has been proposed to explain the synthesis and the overall performances of the nanocement.

  10. Reforesting severely degraded grassland in the Lesser Himalaya of Nepal: Effects on soil hydraulic conductivity and overland flow production

    Science.gov (United States)

    Ghimire, Chandra Prasad; Bonell, Mike; Bruijnzeel, L. Adrian; Coles, Neil A.; Lubczynski, Maciek W.

    2013-12-01

    degraded hillslopes in the Lesser Himalaya challenge local communities as a result of the frequent occurrence of overland flow and erosion during the rainy season and water shortages during the dry season. Reforestation is often perceived as an effective way of restoring predisturbance hydrological conditions but heavy usage of reforested land in the region has been shown to hamper full recovery of soil hydraulic properties. This paper investigates the effect of reforestation and forest usage on field-saturated soil hydraulic conductivities (Kfs) near Dhulikhel, Central Nepal, by comparing degraded pasture, a footpath within the pasture, a 25 year old pine reforestation, and little disturbed natural forest. The hillslope hydrological implications of changes in Kfs with land-cover change were assessed via comparisons with measured rainfall intensities over different durations. High surface and near-surface Kfs in natural forest (82-232 mm h-1) rule out overland flow occurrence and favor vertical percolation. Conversely, corresponding Kfs for degraded pasture (18-39 mm h-1) and footpath (12-26 mm h-1) were conducive to overland flow generation during medium- to high-intensity storms and thus to local flash flooding. Pertinently, surface and near-surface Kfs in the heavily used pine forest remained similar to those for degraded pasture. Estimated monsoonal overland flow totals for degraded pasture, pine forest, and natural forest were 21.3%, 15.5%, and 2.5% of incident rainfall, respectively, reflecting the relative ranking of surface Kfs. Along with high water use by the pines, this lack of recovery of soil hydraulic properties under pine reforestation is shown to be a critical factor in the regionally observed decline in base flows following large-scale planting of pines and has important implications for regional forest management.

  11. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    Fred Sabins

    2001-01-01

    The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter

  12. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    Fred Sabins

    2001-01-01

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

  13. Physicochemical changes of cements by ground water corrosion in radioactive waste storage

    International Nuclear Information System (INIS)

    Contreras R, A.; Badillo A, V. E.; Robles P, E. F.; Nava E, N.

    2009-10-01

    Knowing that the behavior of cementations materials based on known hydraulic cement binder is determined essentially by the physical and chemical transformation of cement paste (water + cement) that is, the present study is essentially about the cement paste evolution in contact with aqueous solutions since one of principal risks in systems security are the ground and surface waters, which contribute to alteration of various barriers and represent the main route of radionuclides transport. In this research, cements were hydrated with different relations cement-aqueous solution to different times. The pastes were analyzed by different solid observation techniques XRD and Moessbauer with the purpose of identify phases that form when are in contact with aqueous solutions of similar composition to ground water. The results show a definitive influence of chemical nature of aqueous solution as it encourages the formation of new phases like hydrated calcium silicates, which are the main phases responsible of radionuclides retention in a radioactive waste storage. (Author)

  14. Comparative study of methods to estimate hydraulic parameters in the hydraulically undisturbed Opalinus Clay (Switzerland)

    Energy Technology Data Exchange (ETDEWEB)

    Yu, C.; Matray, J.-M. [Institut de Radioprotection et de Sûreté Nucléaire, Fontenay-aux-Roses, (France); Yu, C.; Gonçalvès, J. [Aix Marseille Université UMR 6635 CEREGE Technopôle Environnement Arbois-Méditerranée Aix-en-Provence, Cedex 4 (France); and others

    2017-04-15

    The deep borehole (DB) experiment gave the opportunity to acquire hydraulic parameters in a hydraulically undisturbed zone of the Opalinus Clay at the Mont Terri rock laboratory (Switzerland). Three methods were used to estimate hydraulic conductivity and specific storage values of the Opalinus Clay formation and its bounding formations through the 248 m deep borehole BDB-1: application of a Poiseuille-type law involving petrophysical measurements, spectral analysis of pressure time series and in situ hydraulic tests. The hydraulic conductivity range in the Opalinus Clay given by the first method is 2 × 10{sup -14}-6 × 10{sup -13} m s{sup -1} for a cementation factor ranging between 2 and 3. These results show low vertical variability whereas in situ hydraulic tests suggest higher values up to 7 × 10{sup -12} m s{sup -1}. Core analysis provides economical estimates of the homogeneous matrix hydraulic properties but do not account for heterogeneities at larger scale such as potential tectonic conductive features. Specific storage values obtained by spectral analysis are consistent and in the order of 10{sup -6} m{sup -1}, while formulations using phase shift and gain between pore pressure signals were found to be inappropriate to evaluate hydraulic conductivity in the Opalinus Clay. The values obtained are globally in good agreement with the ones obtained previously at the rock laboratory. (authors)

  15. Impact of Casing Expansion on the Mechanical and Petro-Physical Properties of Wellbore Cements

    Science.gov (United States)

    Oyibo, A. E.

    2014-12-01

    The main objective of this research is to investigate the applicability of expandable casing technology as a remediation technique for leaky wells resulting in gas migration problems. Micro annulus is usually created at the cement-formation/cement-casing interface or within the cement matrix either due to poor primary cementing or as a result of activities such as temperature and pressure variation or fracturing operations. Recent reports on gas migration in hydraulically fractured wellbores, has raised concerns on the contamination of fresh water aquifers resulting from fluid migration though this flow path. A unique bench-scale physical model which utilizes expandable tubulars in the remediation of micro annular gas flow has been used to simulate expansion of a previously-cemented casing under field-like conditions. Three different designs of cement slurry: regular 16.4 lb. /gal, 16.4 lb. /gal base slurry foamed to 13 lb. /gal and 16.4 lb. /gal cement slurry with 10% salt concentration. Gas flow path (microannulus) was artificially created at the pipe-cement interface by rotating the inner pipe in a pipe inside pipe assembly with cement in the annulus within the first few hours of hydration to create debonding at the cement-casing interface. Nitrogen gas flow-through experiments were performed before and after the expansion to confirm the sealing of the microannulus. The results obtained confirmed the effectiveness of this technique in the complete closure of gas leakage path, providing seal-tight cement-formation interface free of microannulus. The manipulation of the cement sheath during the casing expansion resulted in improved porosity, permeability and the strength of the cement sheath. SEM micrographs revealed decrease in pore size and fracturing of unhydrated cement grains within the cement matrix. This technology has great potential to become one of the leading cement remediation techniques for leaks behind the casing if implemented. Keywords: Wellbore

  16. Calzos pentagonales cementados: influencia de la velocidad de corte en la productividad y los costos//Cemented pentagonal inserts: influence of cutting speed on productivity and costs

    Directory of Open Access Journals (Sweden)

    David Machín-Valle

    2013-09-01

    Full Text Available Las herramientas de corte con sujeción mecánica (calzos o insertos son utilizadas en procesos de mecanizado de alta productividad. El objetivo del trabajo consiste en determinar la influencia de la velocidad de corte del proceso de torneado en la productividad y los costos. En el estudio se emplearon calzos pentagonales de carburo cementado de producción nacional. Como material a elaborar fueutilizado el acero Cr12Mo, utilizándose varias velocidades de corte, manteniéndose constante el avance y la profundidad, hasta alcanzar el desgaste límite del flanco del calzo (0,5 mm para obtener la ecuación que relaciona la velocidad de corte y el tiempo de vida útil del calzo. También fue establecida la influencia de la velocidad de corte sobre los tiempos de maquinado y los costos productivos respectivamente. Por último, la velocidad de corte obtenida para máxima productividad es 255.45 m/min y para el menor costo 120,03 m/min.Palabras claves: torneado, calzos pentagonales, productividad, velocidad de corte.______________________________________________________________________________AbstractCutting tools with mechanical clamping (inserts are used in high productivity machining processes. The objective of the study was to determine the influence of turning process cutting speed on productivity and costs. Cuban pentagonal cemented carbide inserts were used. The turning of Cr12Mo was performed atvarious cutting speeds and remained constant feed and depth. The insert´s flank wear behavior and the equation that relates the cutting speed and the insert life were determined. The influence of the cutting speed on machining time and production costs respectively was established too. It was determined thatthe cutting speed for maximum productivity is 255.45 m / min and for the lowest cost is 120.03 m / min.Key words: turning, pentagonal inserts, productivity, cutting speed.

  17. Hydraulic fracturing - an attempt of DEM simulation

    Science.gov (United States)

    Kosmala, Alicja; Foltyn, Natalia; Klejment, Piotr; Dębski, Wojciech

    2017-04-01

    Hydraulic fracturing is a technique widely used in oil, gas and unconventional reservoirs exploitation in order to enable the oil/gas to flow more easily and enhance the production. It relays on pumping into a rock a special fluid under a high pressure which creates a set of microcracks which enhance porosity of the reservoir rock. In this research, attempt of simulation of such hydrofracturing process using the Discrete Element Method approach is presented. The basic assumption of this approach is that the rock can be represented as an assembly of discrete particles cemented into a rigid sample (Potyondy 2004). An existence of voids among particles simulates then a pore system which can be filled out by fracturing fluid, numerically represented by much smaller particles. Following this microscopic point of view and its numerical representation by DEM method we present primary results of numerical analysis of hydrofracturing phenomena, using the ESyS-Particle Software. In particular, we consider what is happening in distinct vicinity of the border between rock sample and fracking particles, how cracks are creating and evolving by breaking bonds between particles, how acoustic/seismic energy is releasing and so on. D.O. Potyondy, P.A. Cundall. A bonded-particle model for rock. International Journal of Rock Mechanics and Mining Sciences, 41 (2004), pp. 1329-1364.

  18. Essays of leaching in cemented products containing simulated waste from evaporator concentrated of PWR reactor; Ensaios de lixiviacao em produtos cimentados contendo rejeito simulado de concentrado do evaporador de reator PWR

    Energy Technology Data Exchange (ETDEWEB)

    Haucz, Maria Judite A.; Calabria, Jaqueline A. Almeida; Tello, Cledola Cassia O.; Candido, Francisco Donizete; Seles, Sandro Rogerio Novaes, E-mail: hauczmj@cdtn.b, E-mail: jaalmeida@cdtn.b, E-mail: tellocc@cdtn.b, E-mail: fdc@cdtn.b, E-mail: seless@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-10-26

    This paper evaluated the results from leaching resistance essays of cemented products, prepared from three distinct formulations, containing simulated waste of concentrated from the PWR reactor evaporator. The leaching rate is a parameter of qualification of solidified products containing radioactive waste and is determined in accordance with regulation ISO 6961. This procedure evaluates the capacity of transfer organic and inorganic substances presents in the waste through dissolution in the extractor medium. For the case of radioactive waste it is reached the more retention of contaminants in the cemented product, i.e.the lesser value of lixiviation rate. Therefore, this work evaluated among the proposed formulation that one which attend the criterion established in the regulation CNEN-NN-6.09

  19. Operating experience with KRAFTWERK UNION cementation line

    International Nuclear Information System (INIS)

    Podmaka, L.; Tomik, L.

    1988-01-01

    A facility is described designed for fixation in a cement matrix of the radioactive concentrate produced by thickening waste water from the Bohunice nuclear power plant. The cementation line output is 0.6 m 3 concentrate/h. The concentrate is put in 200 l drums. The individual operating units, cement management, air conditioning, dosimetric monitoring and the building part are described. The requirements for the operators and the assessment of the quality of raw materials and the product are discussed. (M.D.). 3 figs., 4 refs

  20. Mechanics of Hydraulic Fractures

    Science.gov (United States)

    Detournay, Emmanuel

    2016-01-01

    Hydraulic fractures represent a particular class of tensile fractures that propagate in solid media under pre-existing compressive stresses as a result of internal pressurization by an injected viscous fluid. The main application of engineered hydraulic fractures is the stimulation of oil and gas wells to increase production. Several physical processes affect the propagation of these fractures, including the flow of viscous fluid, creation of solid surfaces, and leak-off of fracturing fluid. The interplay and the competition between these processes lead to multiple length scales and timescales in the system, which reveal the shifting influence of the far-field stress, viscous dissipation, fracture energy, and leak-off as the fracture propagates.

  1. PRINCIPLES OF RE-ENGINEERING METHODOLOGY FOR TECHNOLOGICAL PROCESS IN PROCESSING OF RAW MATERIAL COMPONENTS WHILE PRODUCING CEMENT AND SILICATE PRODUCTS

    Directory of Open Access Journals (Sweden)

    I. A. Busel

    2014-01-01

    necessity to modernize technological equipment used for grinding raw material components with the purpose to improve efficiency and quality, power- and resource saving. The possibility of using various grinding aids that permit to increase grinding productivity is shown in the paper. The paper studies an automation concept of the control system which used for grinding process of mineral raw material. A conceptual model for complexation of various methods grinding aids has been proposed in the paper. The paper presents methodological principles for simulation of technological process used for processing of mineral raw material while producing cement and silicate products. The parameters which are to be controlled and which are necessary for development of computer simulations of technological grinding process have been determined in the paper. The paper justifies an application of imitation simulation for creation of computer models. Methodology for imitation simulation of the technological process has been studied in the paper. The paper confirms the possibility to use analytical and probability methods. Imitation simulations of a grinding mill operation have been developed on the basis of experimental data and probability functions. The possibility of controlling technological process of raw material grinding has been demonstrated in the paper.While implementing the proposed complex of organizational and technical recommendations it is possible to increase grinding productivity up to 30-50 % and significantly reduce и существенно снизить energy consumption for mineral raw material grinding during production of cement and silicate products. The combined reengineering methodology for grinding process including all the mentioned intensification methods substantially increases quality of final products and reduces its self-cost that will favour its compatibility and attractiveness for consumers.

  2. Studies of the setting behavior of cement suspensions

    International Nuclear Information System (INIS)

    Rudolph, G.; Luo, S.; Vejmelka, P.; Koester, R.

    1983-10-01

    The design of process for cementation of radioactive waste solutions is determined not only by the quality of the final product but also by the behavior of the cement grout before and during setting. For these reasons quantitative investigations were performed on the characteristics of the cement suspensions considered for solidification of intermediate-level liquid wastes which are composed mainly of cement, bentonite, simulated waste solution, and water. Particular interest was given to the differences in behavior of the various types of cement. The parameters investigated include viscosity, bleeding, volume change during setting, influence of compacting by vibration, time of setting, heat of hydration. At the end of the report the merits and drawbacks of the different cements are tabulated. These data may serve as a decision aid in selecting an appropriate type of cement

  3. Basalt waste added to Portland cement

    Directory of Open Access Journals (Sweden)

    Thiago Melanda Mendes

    2016-08-01

    Full Text Available Portland cement is widely used as a building material and more than 4.3 billion tons were produced in 2014, with increasing environmental impacts by this industry, mainly through CO2 emissions and consumption of non-removable raw materials. Several by-products have been used as raw materials or fuels to reduce environmental impacts. Basaltic waste collected by filters was employed as a mineral mixture to Portland cement and two fractions were tested. The compression strength of mortars was measured after 7 days and Scanning Electron Microscopy (SEM and Electron Diffraction Scattering (EDS were carried out on Portland cement paste with the basaltic residue. Gains in compression strength were observed for mixtures containing 2.5 wt.% of basaltic residue. Hydration products observed on surface of basaltic particles show the nucleation effect of mineral mixtures. Clinker substitution by mineral mixtures reduces CO2 emission per ton of Portland cement.

  4. The suitability of a supersulfated cement for nuclear waste immobilisation

    Energy Technology Data Exchange (ETDEWEB)

    Collier, N.C., E-mail: nick.collier@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Callaghan Innovation, 69 Gracefield Road, PO Box 31310, Lower Hutt 5040 (New Zealand); Gordon, L.E. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Geopolymer and Minerals Processing Group, Department of Chemical and Biomolecular Engineering, University of Melbourne, Parkville, Victoria 3010 (Australia); Ko, S.-C. [Holcim Technology Ltd, Hagenholzstrasse 85, CH-8050 Zurich (Switzerland)

    2014-09-15

    Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  5. The suitability of a supersulfated cement for nuclear waste immobilisation

    International Nuclear Information System (INIS)

    Collier, N.C.; Milestone, N.B.; Gordon, L.E.; Ko, S.-C.

    2014-01-01

    Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste

  6. Development of an Improved Cement for Geothermal Wells

    Energy Technology Data Exchange (ETDEWEB)

    Trabits, George [Trabits Group, LLC, Wasilla, AK (United States)

    2015-04-20

    After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

  7. The contemporary cement cycle of the United States

    Science.gov (United States)

    Kapur, A.; Van Oss, H. G.; Keoleian, G.; Kesler, S.E.; Kendall, A.

    2009-01-01

    A country-level stock and flow model for cement, an important construction material, was developed based on a material flow analysis framework. Using this model, the contemporary cement cycle of the United States was constructed by analyzing production, import, and export data for different stages of the cement cycle. The United States currently supplies approximately 80% of its cement consumption through domestic production and the rest is imported. The average annual net addition of in-use new cement stock over the period 2000-2004 was approximately 83 million metric tons and amounts to 2.3 tons per capita of concrete. Nonfuel carbon dioxide emissions (42 million metric tons per year) from the calcination phase of cement manufacture account for 62% of the total 68 million tons per year of cement production residues. The end-of-life cement discards are estimated to be 33 million metric tons per year, of which between 30% and 80% is recycled. A significant portion of the infrastructure in the United States is reaching the end of its useful life and will need to be replaced or rehabilitated; this could require far more cement than might be expected from economic forecasts of demand for cement. ?? 2009 Springer Japan.

  8. Effects of Coal Gangue on Cement Grouting Material Properties

    Science.gov (United States)

    Liu, J. Y.; Chen, H. X.

    2018-05-01

    The coal gangue is one of the most abundant industrial solid wastes and pollute source of air and water. The use of coal gangue in the production of cement grouting material comforms to the basic state policy of environment protection and the circular using of natural resources. Through coal gangue processing experiment, coal gangue cement grouting materials making test, properties detection of properties and theoretical analysis, the paper studied the effects of coal gangue on the properties of cement grouting materials. It is found that at the range of 600 to 700 °C, the fluidity and the compressive and flexural strengths of the cement grouting materials increase with the rising up of the calcination temperatures of coal gangue. The optimum calcination temperature is around 700 °C. The part substitution of cement by the calcined coal gangue in the cement grouting material will improve the mechanical properties of the cement grouting material, even thought it will decrease its fluidity. The best substitution amount of cement by coal gangue is about 30%. The fluidity and the long term strength of the ordinary silicate cement grouting material is obviously higher than that of the sulphoaluminate cement one as well as that of the silicate-sulphoaluminate complex cement one.

  9. Hydraulic conductance as well as nitrogen accumulation plays a role in the higher rate of leaf photosynthesis of the most productive variety of rice in Japan.

    Science.gov (United States)

    Taylaran, Renante D; Adachi, Shunsuke; Ookawa, Taiichiro; Usuda, Hideaki; Hirasawa, Tadashi

    2011-07-01

    An indica variety Takanari is known as one of the most productive rice varieties in Japan and consistently produces 20-30% heavier dry matter during ripening than Japanese commercial varieties in the field. The higher rate of photosynthesis of individual leaves during ripening has been recognized in Takanari. By using pot-grown plants under conditions of minimal mutual shading, it was confirmed that the higher rate of leaf photosynthesis is responsible for the higher dry matter production after heading in Takanari as compared with a japonica variety, Koshihikari. The rate of leaf photosynthesis and shoot dry weight became larger in Takanari after the panicle formation and heading stages, respectively, than in Koshihikari. Roots grew rapidly in the panicle formation stage until heading in Takanari compared with Koshihikari. The higher rate of leaf photosynthesis in Takanari resulted not only from the higher content of leaf nitrogen, which was caused by its elevated capacity for nitrogen accumulation, but also from higher stomatal conductance. When measured under light-saturated conditions, stomatal conductance was already decreased due to the reduction in leaf water potential in Koshihikari even under conditions of a relatively small difference in leaf-air vapour pressure difference. In contrast, the higher stomatal conductance was supported by the maintenance of higher leaf water potential through the higher hydraulic conductance in Takanari with the larger area of root surface. However, no increase in root hydraulic conductivity was expected in Takanari. The larger root surface area of Takanari might be a target trait in future rice breeding for increasing dry matter production.

  10. Optimization study and neutronic and thermal-hydraulic design calculations of a 75 KWTH aqueous homogeneous reactor for medical isotopes production

    Energy Technology Data Exchange (ETDEWEB)

    Perez, Daniel Milian; Lorenzo, Daniel E. Milian; Garcia, Lorena P. Rodriguez; Llanes, Jesus Salomon; Hernandez, Carlos R. Garcia, E-mail: dperez@instec.cu, E-mail: dmilian@instec.cu, E-mail: lorenapilar@instec.cu, E-mail: cgh@instec.cu [Instituto Superior de Tecnologias y Ciencias Aplicadas (InSTEC), La Habana (Cuba); Lira, Carlos A. Brayner de Oliveira, E-mail: cabol@ufpe.br [Universidade Federal de Pernambuco (UFPE), Recife (Brazil); Rodriguez, Manuel Cadavid, E-mail: mcadavid2001@yahoo.com [Tecnologia Nuclear Medica Spa, TNM (Chile)

    2015-07-01

    {sup 99m}Tc is the most common radioisotope used in nuclear medicine. It is a very useful radioisotope, which is used in about 30-40 million procedures worldwide every year. Medical diagnostic imaging techniques using {sup 99m}Tc represent approximately 80% of all nuclear medicine procedures. Although {sup 99m}Tc can be produced directly on a cyclotron or other type of particle accelerator, currently is almost exclusively produced from the beta-decay of its 66-h parent {sup 99}Mo. {sup 99}Mo production system in an Aqueous Homogeneous Reactor (AHR) is potentially advantageous because of its low cost, small critical mass, inherent passive safety, and simplified fuel handling, processing and purification characteristics. In this paper, an AHR conceptual design using Low Enriched Uranium (LEU) is studied and optimized for the production of {sup 99}Mo. Aspects related with the neutronic behavior such as optimal reflector thickness, critical height, medical isotopes production and the reactivity feedback introduced in the solution by the volumetric expansion of the fuel solution due to thermal expansion of the fuel solution and the void volume generated by radiolytic gas bubbles were evaluated. Thermal-hydraulics studies were carried out in order to show that sufficient cooling capacity exists to prevent fuel overheating. The neutronic and thermal-hydraulics calculations have been performed with the MCNPX computational code and the version 14 of ANSYS CFX respectively. The neutronic calculations demonstrated that the reactor is able to produce 370 six-day curies of {sup 99}Mo in 5 days operation cycles and the CFD simulation demonstrated that the heat removal systems provide sufficient cooling capacity to prevent fuel overheating, the maximum temperature reached by the fuel (89.29 deg C) was smaller to the allowable temperature limit (90 deg C). (author)

  11. Sisal fibre pull-out behaviour as a guide to matrix selection for the production of sisal fibre reinforced cement matrix composites

    CSIR Research Space (South Africa)

    Mapiravana, Joe

    2011-12-01

    Full Text Available Natural fibre reinforced cement composites are promising potential materials for use in panelised construction. The structural properties of these composite materials are yet to be fully understood. As the role of the natural fibre is to reinforce...

  12. Recycle of fired phosphogypsum waste product as a cement replacement and its role on the hydration and strength development of pastes

    International Nuclear Information System (INIS)

    Tantawi, S.H.

    2005-01-01

    The effect of Partially up to fully substituted of treated phosphogypsum x(PG) for natural gypsum on the physico- mechanical as well as kinetic of hydration of ordinary Portland cement has been discussed . The results show that by increasing PG % the water to cement ratio decreased while the initial and final setting times increased So PG acts as a retarder and water reducer . The retardation effect may be attributed to formation of ettringite layer which formed on the surface of C3A of cement pastes . The chemically combined water, free lime content and bulk density increased with curing time and with PG content for all cement pastes up to 90 days due to increasing of the rate of hydration. The compressive strength increased by increasing of PG % due to formation of anhydrite , changes in major oxides content and reduction of impurities . X-Ray Diffraction, SEM and DTA of some samples have been studied

  13. Determining the water-cement ratio, cement content, water content and degree of hydration of hardened cement paste: Method development and validation on paste samples

    International Nuclear Information System (INIS)

    Wong, H.S.; Buenfeld, N.R.

    2009-01-01

    We propose a new method to estimate the initial cement content, water content and free water/cement ratio (w/c) of hardened cement-based materials made with Portland cements that have unknown mixture proportions and degree of hydration. This method first quantifies the composition of the hardened cement paste, i.e. the volumetric fractions of capillary pores, hydration products and unreacted cement, using high-resolution field emission scanning electron microscopy (FE-SEM) in the backscattered electron (BSE) mode and image analysis. From the obtained data and the volumetric increase of solids during cement hydration, we compute the initial free water content and cement content, hence the free w/c ratio. The same method can also be used to calculate the degree of hydration. The proposed method has the advantage that it is quantitative and does not require comparison with calibration graphs or reference samples made with the same materials and cured to the same degree of hydration as the tested sample. This paper reports the development, assumptions and limitations of the proposed method, and preliminary results from Portland cement pastes with a range of w/c ratios (0.25-0.50) and curing ages (3-90 days). We also discuss the extension of the technique to mortars and concretes, and samples made with blended cements.

  14. Hydraulic retention time affects stable acetate production from tofu processing wastewater in extreme-thermophilic (70°C) mixed culture fermentation.

    Science.gov (United States)

    Chen, Yun; Zhang, Fang; Wang, Ting; Shen, Nan; Yu, Zhong-Wei; Zeng, Raymond J

    2016-09-01

    Acetate is an important industrial chemical and its production from wastes via mixed culture fermentation (MCF) is economic. In this work, the effect of hydraulic retention time (HRT) on acetate production from tofu processing wastewater (TPW) in extreme-thermophilic (70°C) MCF was first investigated. It was found that long HRT (>3days) could lead to less acetate production while stable acetate production was achieved at short HRT (3days) with the yield of 0.57g-COD/g-CODTPW. The microbial community analysis showed that hydrogenotrophic methanogens (mainly Methanothermobacter) occupied up to 90% of archaea at both HRTs of 3 and 5days. However, Coprothermobacter, the main acetate-degraders, decreased from 35.74% to 10.58% of bacteria when HRT decreased from 5 to 3days, supporting the aggravation of syntrophic acetate oxidation in long HRT. This work demonstrated that HRT was a crucial factor to maintain stable acetate production from TPW in extreme-thermophilic MCF. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. Calcium phosphate cement scaffolds with PLGA fibers.

    Science.gov (United States)

    Vasconcellos, Letícia Araújo; dos Santos, Luís Alberto

    2013-04-01

    The use of calcium phosphate-based biomaterials has revolutionized current orthopedics and dentistry in repairing damaged parts of the skeletal system. Among those biomaterials, the cement made of hydraulic grip calcium phosphate has attracted great interest due to its biocompatibility and hardening "in situ". However, these cements have low mechanical strength compared with the bones of the human body. In the present work, we have studied the attainment of calcium phosphate cement powders and their addition to poly (co-glycolide) (PLGA) fibers to increase mechanical properties of those cements. We have used a new method that obtains fibers by dripping different reagents. PLGA fibers were frozen after lyophilized. With this new method, which was patented, it was possible to obtain fibers and reinforcing matrix which furthered the increase of mechanical properties, thus allowing the attainment of more resistant materials. The obtained materials were used in the construction of composites and scaffolds for tissue growth, keeping a higher mechanical integrity. Copyright © 2012 Elsevier B.V. All rights reserved.

  16. VUJE experience with cementation of liquid and wet radioactive waste

    International Nuclear Information System (INIS)

    Kravarik, Kamil; Holicka, Zuzana; Pekar, Anton; Zatkulak, Milan

    2011-01-01

    Liquid and wet LLW generated during operation as well as decommissioning of NPPs is treated with different methods and fixed in a suitable fixation matrix so that a final product meets required criteria for its disposal in a final repository. Cementation is an important process used for fixation of liquid and wet radioactive waste such as concentrate, spent resins and sludge. Active cement grout is also used for fixation of low level solid radioactive waste loaded in final packing containers. VUJE Inc. has been engaged in research of cementation for long. The laboratory for analyzing radioactive waste properties, prescription of cementation formulation and estimation of final cement product properties has been established. Experimental, semi-production cementation plant has been built to optimize operation parameters of cementation. VUJE experience with cementation of liquid and wet LLW is described in the presented paper. VUJE has assisted in commissioning of Jaslovske Bohunice Treatment Centre. Cement formulations for treatment of concentrate, spent resins and sludge have been developed. Research studies on the stability of a final concrete packaging container for disposal in repository have been performed. Gained experience has been further utilized for design and manufacture of several cementation plants for treatment of various liquid and wet LLW. Their main technological and technical parameters as well as characterization of treated waste are described in the paper. Applications include the Mochovce Final Treatment Centre, Movable Cementation Facility utilizing in-drum mixing for treatment of sludge, Cementation Facility for treatment of tritiated water in Latvia and Cementation Facility for fixation of liquid and solid institutional radioactive waste in Bulgaria, which utilizes lost stirrer mixer. (author)

  17. Evaluation of four biodegradable, injectable bone cements in an experimental drill hole model in sheep.

    Science.gov (United States)

    von Rechenberg, Brigitte; Génot, Oliver R; Nuss, Katja; Galuppo, Larry; Fulmer, Mark; Jacobson, Evan; Kronen, Peter; Zlinszky, Kati; Auer, Jörg A

    2013-09-01

    Four cement applications were tested in this investigation. Two dicalcium phosphate dihydrate (DCPD-brushite) hydraulic cements, an apatite hydraulic fiber loaded cement, and a calcium sulfate cement (Plaster of Paris) were implanted in epiphyseal and metaphyseal cylindrical bone defects in sheep. The in vivo study was performed to assess the biocompatibility and bone remodeling of four cement formulations. After time periods of 2, 4, and 6 months, the cement samples were clinically and histologically evaluated. Histomorphometrically, the amount of new bone formation, fibrous tissue, and bone marrow and the area of remaining cement were measured. In all specimens, no signs of inflammation were detectable either macroscopically or microscopically. Cements differed mainly in their resorption time. Calcium sulfate was already completely resorbed at 2 months and showed a variable amount of new bone formation and/or fibrous tissue in the original drill hole over all time periods. The two DCPD cements in contrast were degraded to a large amount at 6 months, whereas the apatite was almost unchanged over all time periods. Copyright © 2013. Published by Elsevier B.V.

  18. Immobilization of ion-exchange resins in cement

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1991-01-01

    The removal of activity from spent decontaminating solutions, can be achieved using organic ion-exchange resins. These resins can be successfully immobilized in cement-based matrices. The optimum cement system contained 10% ordinary Portland cement, 84% gg blast furnace slag, 6% microsilica with a water/cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres, giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. 26 tabs., 22 figs., 29 refs

  19. Immobilisation of ion exchange resins in cement: final report

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1989-03-01

    The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% Ordinary Portland Cement 84% gg Blast Furnace Slag, 6% Microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This information was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. (author)

  20. Personal exposure to inhalable cement dust among construction workers

    International Nuclear Information System (INIS)

    Peters, Susan; Kromhout, Hans; Thomassen, Yngvar; Fechter-Rink, Edeltraud

    2009-01-01

    A case study was carried out in 2006-2007 to assess the actual cement dust exposure among construction workers involved in a full-scale construction project and as a comparison among workers involved in various stages of cement and concrete production. Full-shift personal exposure measurements were performed for several job types. Inhalable dust and cement dust (based on analysis of elemental calcium) concentrations were determined. Inhalable dust exposures at the construction site ranged from 0.05 to 34 mg/m3, with a mean concentration of 1.0 mg/m3. For inhalable cement dust mean exposure was 0.3 mg/m3 (range 0.02-17 mg/m3). Reinforcement and pouring workers had the lowest average concentrations. Inhalable dust levels in the ready-mix and pre-cast concrete plants were, on average, below 0.5 mg/m3 for inhalable dust and below 0.2 mg/m3 for inhalable cement dust. Highest dust concentrations were measured in cement production, particularly during cleaning tasks (inhalable dust GM=55 mg/m3; inhalable cement dust GM=33 mg/m3) at which point the workers wore personal protective equipment. Elemental measurements showed highest but very variable cement percentages in the cement plant and very low percentages of cement during reinforcement work and pouring.

  1. Obtenção de concretos auto-escoantes zero-cimento a partir do controle reológico da matriz Production of self-flow zero-cement castables based on matrix rheological control

    Directory of Open Access Journals (Sweden)

    A. R. Studart

    2000-03-01

    Full Text Available Os concretos refratários auto-escoantes com reduzido teor de cimento têm se destacado pelo fato de associarem a facilidade de aplicação dos concretos de elevada fluidez, com o bom desempenho termomecânico dos refratários contendo baixo teor de CaO. Através do controle simultâneo da distribuição granulométrica e do estado de dispersão da matriz, é possível eliminar o cimento aluminoso (fonte de CaO e quaisquer outros ligantes hidráulicos do concreto, mantendo sua auto-escoabilidade. Os concretos obtidos, denominados zero-cimento, apresentam resistência mecânica a verde compatível com aplicações industriais e excelentes propriedades a altas temperaturas. Neste trabalho, são apresentadas as condições de dispersão da matriz necessárias para a obtenção dos concretos zero-cimento, após um ajuste granulométrico prévio. As faixas de pH e de teor de dispersante ideais para a otimização da reologia da matriz são apresentadas graficamente em um mapa de estabilidade, o qual mostrou-se uma ferramenta bastante útil para a formulação dos concretos auto-escoantes zero-cimento.Self-flow low-cement refractory castables have attracted much attention in the latest years because they combine the installation benefits of high-flowability castables with the good thermomechanical behaviour of low CaO-content refractories. By simultaneously controlling the castable particle size distribution and the matrix dispersion state, it becomes possible to eliminate the aluminous cement (CaO source or any other hydraulic binder in the castable, keeping its self-flow ability. Such castables, named self-flow zero-cement castables, exhibit pre-firing mechanical strength compatible with industrial applications and outstanding high temperature properties. The matrix dispersion conditions necessary to obtain these castables are presented in this work. The optimum range of pH and dispersant amount for the matrix rheological optimisation are

  2. Solidification of liquid radioactive concentrates by fixation with cement

    International Nuclear Information System (INIS)

    Pekar, A.; Breza, M.; Timulak, J.; Krajc, T.

    1985-01-01

    In testing the technology of liquid radioactive wastes cementation, the effect was mainly studied of the content of boric acid and its salts on cement solidification, the effect of additives on radionuclide leachability and the effect of the salt content on the cementation product. On the basis of experimental work carried out on laboratory scale with model samples and samples of radioactive concentrate from the V-1 nuclear power plant, the following suitable composition of the cementation mixture was determined: 40% Portland cement, 40% zeolite containing material and 20% power plant ash. The most suitable ratio of liquid radioactive wastes and the cementation mixture is 0.5. As long as in such case the salt content of the concentrate ranges between 20 and 25%, the cementation product will have a maximum salt content of 10% and a leachability of the order of 10 -3 to 10 -4 g/cm 2 per day with a mechanical strength allowing safe handling. It was also found that the quality processing of the cement paste with degassing, e.g., by vibration, is more effective for the production of a pore-free cementation product than the application of various additives which are supposed to eliminate pore formation. (Z.M.)

  3. Pore structure in blended cement pastes

    DEFF Research Database (Denmark)

    Canut, Mariana Moreira Cavalcanti

    Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained by...... on assumptions of degree of reaction and product densities gave for plain cement pastes results comparable to MIP data.......Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...

  4. Assessment of Work Zone Noise Levels at a Cement Factory in ...

    African Journals Online (AJOL)

    Assessment of Work Zone Noise Levels at a Cement Factory in Tanga, Tanzania. ... measured in most production sections exceeded the allowed limit value of 85 ... Keywords: Noise levels, Noise exposure, Cement factory, Survey, Tanzania ...

  5. Hydraulic characteristics of internal protective coatings used for rehabilitation of pipelines of water supply and sanitation systems

    Directory of Open Access Journals (Sweden)

    Orlov Vladimir

    2018-01-01

    Full Text Available The purpose of this article is to provide a comparative analysis of hydraulic characteristics of some modern organic coatings used for trenchless rehabilitation of engineering pipelines. Scotchkote 169HB pipeline inner protective coating manufactured by «3M» production company (USA and Subcote FLP coating by «Group POLYPLASTIC» Ltd (RF were the objects of this investigation. The article presents general characteristics of alternative protective coatings. A methodical approach to determination of the protective coating hydraulic characteristics is described by the tests at a special patented small-sized bench through estimation of the coatings’ hydrophoby with the terms of hydraulic characteristics. Based on the obtained results the conclusions are made concerning the feasibility of application of organic coatings compared to non-organic ones (for example, cement-sand coatings. This will enable power savings due to a lower hydraulic resistance during the water transportation. Based on the experimental studies in static and dynamic conditions on a small-sized testing bench it was proved, that the Subcote FLP protective coating has hydrophilic properties. There are shown results of an automated processing of experimental data and comparison of the values of the coefficients of hydraulic friction, resistivity and roughness, which have been obtained at the large-sized and small-sized benches, as well as at a roughness indicator. Provision has been made of a possible and reasonable use of small-sized benches instead of large-sized ones for determination of hydrophoby and hydraulic parameters, which will considerably facilitate the traditional method of comprehensive estimation of the hydraulic performance of various types of protective coatings.

  6. Influence of the mineralogical composition of cement in the diffusion of chemical species

    International Nuclear Information System (INIS)

    Galicia A, E.

    2015-01-01

    The disposal is the final stage of radioactive waste management. This is essentially placing them in a facility with a reasonable assurance of safety. In this last stage, the ultimate goal is the confinement and isolation of radioactive waste from the human environment for a time period and under conditions such that the release of radionuclides not put in radiation risk to people and the environment. In relation to the storage of radioactive waste of low and medium activity, the final repositories for radioactive waste, based in cement materials are already operating in many countries. The isolation is performed by applying natural or artificial barriers between radioactive waste and man so as to prevent the release of radionuclides to the environment, until they have decreased their toxicity. The cement-based materials are involved in the different stages of the radioactive waste management since they are used for immobilization of waste in the container, container manufacturing and filling the spaces between the containers and vaults container and also as a barrier engineering and construction material in civil engineering. The concrete (cement mix + water + sand + gravel) it is one of the materials used to produce the engineered barrier system and produce containers for radioactive waste. In addition to their mechanical properties (product processing into hydraulic binder after being hydrated), their composition and solubility allow cushion the contact groundwater to ph higher (12.0 - 13.5) during considerable time scales (10 14 - 10 15 years) and it has an active role with the radionuclides confinement present in the radiological inventory of radioactive waste. The study of the microstructures of cement is a constant challenge for specialists working in this area, mainly due to the complex and heterogeneous mineralogical composition. Cement consists of many different phases in order to achieve specific properties such as reactivity properties, setting time

  7. Advanced cementation concepts

    International Nuclear Information System (INIS)

    Howard, C.G.

    1989-10-01

    The purpose of this programme of work was to investigate whether improvements could be made to existing formulations for cement suitable for the immobilization of intermediate level radioactive waste. Two additives were selected, microsilica and limestone flour. Improvements to the cement were only slight. (author)

  8. Low force cementation.

    Science.gov (United States)

    Wilson, P R

    1996-07-01

    The marginal adaptation of full coverage restorations is adversely affected by the introduction of luting agents of various minimum film thicknesses during the cementation process. The increase in the marginal opening may have long-term detrimental effects on the health of both pulpal and periodontal tissues. The purpose of this study was to determine the effects of varying seating forces (2.5, 12.5, 25 N), venting, and cement types on post-cementation marginal elevation in cast crowns. A standardized cement space of 40 microns was provided between a machined gold crown and a stainless steel die. An occlusal vent was placed that could be opened or closed. The post-cementation crown elevation was measured, following the use of two commercially available capsulated dental cements (Phosphacap, and Ketac-cem Applicap). The results indicate that only the combination of Ketac-Cem Applicap and crown venting produced post-cementation crown elevation of less than 20 microns when 12.5 N seating force was used. Higher forces (25 N) and venting were required for comparable seating when using Phosphacap (19 microns). The amount of force required to allow maximum seating of cast crowns appears to be cement specific, and is reduced by effective venting procedures.

  9. Cementation process study

    International Nuclear Information System (INIS)

    Park, H.H.; Han, K.W.; Ahn, S.J.; Choi, K.S.; Lee, M.W.; Ryu, Y.K.

    1985-01-01

    In the cementation process study, in 1984, design of the waste treatment simulator was finished for the first step. We can experience not only the operation of solidification system but the design and construction of comming large scale plant through the design of cementation process. (Author)

  10. The analysis and comparison of the ions present in the pore water of different cement systems

    International Nuclear Information System (INIS)

    Jolliffe, C.B.

    1990-01-01

    Cementation is currently the main encapsulation route for the safe disposal of intermediate level radioactive waste. By analysis of the pore solutions extracted from hardened cement pastes any potential interactions between the cement matrix and/or the disposal container can be identified. The effect of hydration time on three different blended cement systems has been assessed by analysing the water extracted from the pore voids within the hardened cement pastes by use of a high force hydraulic press. The pH, redox potential, anion and cation concentrations were measured using standard analytical techniques. The results showed that as the cement systems hydrated the volume of pore water extracted decreased, causing a reduction in the ionic species released into solution. The strongly basic pore waters contained mainly potassium and sodium hydroxide and this feature needs to be taken into account when modelling radionuclide migration. (author)

  11. Effect of Gipan addition on the rheologic properties of cement slurries

    Energy Technology Data Exchange (ETDEWEB)

    Shadrin, L N; Solovev, E M

    1966-08-01

    The objective of this study was to determine the effectiveness of Gipan in controlling cement rheology. The chemical nature of Gipan is not disclosed in the article; however it is said to be a plasticizer (perhaps an acrylic polymer). The consistency and rheological properties of Gipan-cement mixtures were studied at 20$C. It was shown that as the concentration of Gipan increased from 0.1 to 1%, cement gel strength decreased, while viscosity increased. Calculations indicated that on adding 1% Gipan to cement, the amount of hydraulic power required to produce turbulent flow in a well is one-half that required for cement without the additive. The Gipan also reduces cement water-loss tremendously.

  12. Hydration kinetics of cement composites with varying water-cement ratio using terahertz spectroscopy

    Science.gov (United States)

    Ray, Shaumik; Dash, Jyotirmayee; Devi, Nirmala; Sasmal, Saptarshi; Pesala, Bala

    2015-03-01

    Cement is mixed with water in an optimum ratio to form concrete with desirable mechanical strength and durability. The ability to track the consumption of major cement constituents, viz., Tri- and Dicalcium Silicates (C3S, C2S) reacting with water along with the formation of key hydration products, viz., Calcium-Silicate-Hydrate (C-S-H) which gives the overall strength to the concrete and Calcium Hydroxide (Ca(OH)2), a hydration product which reduces the strength and durability, using an efficient technique is highly desirable. Optimizing the amount of water to be mixed with cement is one of the main parameters which determine the strength of concrete. In this work, THz spectroscopy has been employed to track the variation in hydration kinetics for concrete samples with different water-cement ratios, viz., 0.3, 0.4, 0.5 and 0.6. Results show that for the sample with water-cement ratio of 0.3, significant amount of the C3S and C2S remain unreacted even after the initial hydration period of 28 days while for the cement with water-cement ratio of 0.6, most of the constituents get consumed during this stage. Analysis of the formation of Ca(OH)2 has been done which shows that the concrete sample with water-cement ratio of 0.6 produces the highest amount of Ca(OH)2 due to higher consumption of C3S/C2S in presence of excess water which is not desirable. Samples with water-cement ratio of 0.4 and 0.5 show more controlled reaction during the hydration which can imply formation of an optimized level of desired hydration products resulting in a more mechanically strong and durable concrete.

  13. Evaluation of red mud as pozzolanic material in replacement of cement for production of mortars; Avaliacao da lama vermelha como material pozolanico em substituicao ao cimento para producao de argamassas

    Energy Technology Data Exchange (ETDEWEB)

    Manfroi, E.P.; Cheriaf, M.; Rocha, J.C., E-mail: elizmanfroi@yahoo.com.b, E-mail: malik@valores.ufsc.b [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Civil

    2010-07-01

    Red mud is a by-product of the alkaline extraction of aluminum from the bauxite and represents a renewed environmental problem due the significant annual throughput by the plants. In the present work, the pozzolanic properties of Brazilian red mud fired at 600, 700, 800 and 900 deg C were investigated by monitoring lime consumption using DTA analysis and Brazilian standard methodology NBR 5772 (1992). Products and kinetics of hydration were determined in cement pastes produced with 5 and 15% red mud using x-ray diffraction and DTA analysis. Compressive strength and capillary absorption tests were realized on mortars constituted by 5, 10 and 15% red mud in replacement of cement. When calcined at 600 deg C, the red mud develops good pozzolanic properties, and the compressive strength of mortars produced with this waste meet values in accordance with regulatory standard. These results shown than red mud can be used, in partial replacement of cement, as new construction material to produce sustainable mortars with low environmental impact. (author)

  14. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  15. Alkali-slag cements for the immobilization of radioactive wastes

    International Nuclear Information System (INIS)

    Shi, C.; Day, R.L.

    1996-01-01

    Alkali-slag cements consist of glassy slag and an alkaline activator and can show both higher early and later strengths than Type III Portland cement, if a proper alkaline activator is used. An examination of microstructure of hardened alkali-slag cement pastes with the help of XRD and SEM with EDAX shows that the main hydration product is C-S-H (B) with low C/S ratio and no crystalline substances exist such as Ca(OH) 2 , Al (OH) 3 and sulphoaluminates. Mercury intrusion tests indicate that hardened alkali-slag cement pastes have a lower porosity than ordinary Portland cement, and contain mainly gel pores. The fine pore structure of hardened alkali-slag cement pastes will restrict the ingress of deleterious substances and the leaching of harmful species such as radionuclides. The leachability of Cs + from hardened alkali-slag cement pastes is only half of that from hardened Portland cement. From all these aspects, it is concluded that alkali-slag cements are a better solidification matrix than Portland cement for radioactive wastes

  16. Selective perceptions of hydraulic fracturing.

    Science.gov (United States)

    Sarge, Melanie A; VanDyke, Matthew S; King, Andy J; White, Shawna R

    2015-01-01

    Hydraulic fracturing (HF) is a focal topic in discussions about domestic energy production, yet the American public is largely unfamiliar and undecided about the practice. This study sheds light on how individuals may come to understand hydraulic fracturing as this unconventional production technology becomes more prominent in the United States. For the study, a thorough search of HF photographs was performed, and a systematic evaluation of 40 images using an online experimental design involving N = 250 participants was conducted. Key indicators of hydraulic fracturing support and beliefs were identified. Participants showed diversity in their support for the practice, with 47 percent expressing low support, 22 percent high support, and 31 percent undecided. Support for HF was positively associated with beliefs that hydraulic fracturing is primarily an economic issue and negatively associated with beliefs that it is an environmental issue. Level of support was also investigated as a perceptual filter that facilitates biased issue perceptions and affective evaluations of economic benefit and environmental cost frames presented in visual content of hydraulic fracturing. Results suggested an interactive relationship between visual framing and level of support, pointing to a substantial barrier to common understanding about the issue that strategic communicators should consider.

  17. Personal exposure to inhalable cement dust among construction workers.

    Science.gov (United States)

    Peters, Susan; Thomassen, Yngvar; Fechter-Rink, Edeltraud; Kromhout, Hans

    2009-01-01

    Objective- A case study was carried out to assess cement dust exposure and its determinants among construction workers and for comparison among workers in cement and concrete production.Methods- Full-shift personal exposure measurements were performed and samples were analysed for inhalable dust and its cement content. Exposure variability was modelled with linear mixed models.Results- Inhalable dust concentrations at the construction site ranged from 0.05 to 34 mg/m(3), with a mean of 1.0 mg/m(3). Average concentration for inhalable cement dust was 0.3 mg/m(3) (GM; range 0.02-17 mg/m(3)). Levels in the ready-mix and pre-cast concrete plants were on average 0.5 mg/m(3) (GM) for inhalable dust and 0.2 mg/m(3) (GM) for inhalable cement dust. Highest concentrations were measured in cement production, particularly during cleaning tasks (inhalable dust GM = 55 mg/m(3); inhalable cement dust GM = 33 mg/m(3)) at which point the workers wore personal protective equipment. Elemental measurements showed highest but very variable cement percentages in the cement plant and very low percentages during reinforcement work and pouring. Most likely other sources were contributing to dust concentrations, particularly at the construction site. Within job groups, temporal variability in exposure concentrations generally outweighed differences in average concentrations between workers. 'Using a broom', 'outdoor wind speed' and 'presence of rain' were overall the most influential factors affecting inhalable (cement) dust exposure.Conclusion- Job type appeared to be the main predictor of exposure to inhalable (cement) dust at the construction site. Inhalable dust concentrations in cement production plants, especially during cleaning tasks, are usually considerably higher than at the construction site.

  18. Design of a cement-based formulation for the conditioning of a NaNO3-rich intermediate-level long-lived radioactive effluent using a surrogate

    International Nuclear Information System (INIS)

    Coppens, E.; Antonucci, P.; Cau dit Coumes, C.

    2015-01-01

    Since the immobilization of concentrates in a bituminous matrix has been abandoned in Belgium in the late nineties, CEA and ONDRAF/NIRAS recently started developing an alternative conditioning technique for a historic radioactive effluent, rich in NaNO 3 . Multiple ways of treatment - in the domain of homogeneous cementation - were tested on a non-radioactive simulant of this aqueous waste stream, but due to its very low pH (∼ 0), the solution has to be neutralized to a higher pH in order to make it more compatible with general hydraulic binders. Therefore the research started by looking for a suitable base (i.e. KOH, NaOH or Ca(OH) 2 ) to neutralize the stream. Due to the formation of a viscous gel in different pH-domains, the resulting neutralization curve was separated in multiple areas of interest, i.e. those areas resulting in a highly liquid, water-like product. Only in a next step the research focused on selecting a suitable hydraulic binder (e.g. OPC, blended cement (OPC / blast-furnace slag with high contents of slag), KOH-activated slag, Fondu calcium aluminate cement). In a third step, two final formulations were established taking into account the specifications for grout implementation at industrial scale and further management of the waste packages. (authors)

  19. Numerical Simulation of Permeability Change in Wellbore Cement Fractures after Geomechanical Stress and Geochemical Reactions Using X-ray Computed Tomography Imaging.

    Science.gov (United States)

    Kabilan, Senthil; Jung, Hun Bok; Kuprat, Andrew P; Beck, Anthon N; Varga, Tamas; Fernandez, Carlos A; Um, Wooyong

    2016-06-21

    X-ray microtomography (XMT) imaging combined with three-dimensional (3D) computational fluid dynamics (CFD) modeling technique was used to study the effect of geochemical and geomechanical processes on fracture permeability in composite Portland cement-basalt caprock core samples. The effect of fluid density and viscosity and two different pressure gradient conditions on fracture permeability was numerically studied by using fluids with varying density and viscosity and simulating two different pressure gradient conditions. After the application of geomechanical stress but before CO2-reaction, CFD revealed fluid flow increase, which resulted in increased fracture permeability. After CO2-reaction, XMT images displayed preferential precipitation of calcium carbonate within the fractures in the cement matrix and less precipitation in fractures located at the cement-basalt interface. CFD estimated changes in flow profile and differences in absolute values of flow velocity due to different pressure gradients. CFD was able to highlight the profound effect of fluid viscosity on velocity profile and fracture permeability. This study demonstrates the applicability of XMT imaging and CFD as powerful tools for characterizing the hydraulic properties of fractures in a number of applications like geologic carbon sequestration and storage, hydraulic fracturing for shale gas production, and enhanced geothermal systems.

  20. Westinghouse integrated cementation facility. Smart process automation minimizing secondary waste

    International Nuclear Information System (INIS)

    Fehrmann, H.; Jacobs, T.; Aign, J.

    2015-01-01

    The Westinghouse Cementation Facility described in this paper is an example for a typical standardized turnkey project in the area of waste management. The facility is able to handle NPP waste such as evaporator concentrates, spent resins and filter cartridges. The facility scope covers all equipment required for a fully integrated system including all required auxiliary equipment for hydraulic, pneumatic and electric control system. The control system is based on actual PLC technology and the process is highly automated. The equipment is designed to be remotely operated, under radiation exposure conditions. 4 cementation facilities have been built for new CPR-1000 nuclear power stations in China

  1. Development of low radio-activated cement. Characteristics of cement and clinker that decreased liquid phase content

    International Nuclear Information System (INIS)

    Ichitsubo, Koki

    2008-01-01

    Low radio-activated cement was developed by decreasing the parent elements of radionuclides in the materials. The characteristics of products, decreasing method of Na, Eu and Co in cement, design, tests, evaluation, and analysis of low radio-activated cement clinker are reported. In order to decrease the content of Na, Eu and Co, the raw materials have to include natural materials such as limestone and silica stone. The production method is the same as white cement. The low radio-activated cement produced by rotary kiln showed 4.9% C 3 A, 1.1% C 4 AF, 26.9% C 3 S and 61.0% C 2 S, which values were standardized by the Japanese Industrial Standards (JIS) of low temperature Portland cement. Another product that decreased a little more liquid phase content showed 4.0% C 3 A, 1.0% C 4 AF, 32.3% C 3 S and 56.5% C 2 S, which was standardized by JIS of sulfate resisting Portland cement. In the case of decommissioning reactor constructed by the low radio-activated cement, the whole amount of waste cement will be no more than the clearance level. (S.Y.)

  2. Development of a low-cost cement free polymer concrete using industrial by-products and dune sand

    Directory of Open Access Journals (Sweden)

    Ismail Najif

    2017-01-01

    Full Text Available Alkali-activated polymer concrete (APC can potentially reduce CO2 emissions associated to concrete production by 84%. The binder in APC herein was synthesized using a combined sodium silicate-sodium hydroxide solution (i.e., alkali activator, alumino-silicate rich precursor (fly ash and slag. Light weight expanded clay and desert dune sand were used as aggregates. An overview of an experimental program was presented, which involved evaluation of fresh and mechanical properties of the produced APC and counterpart mortar (APM. Variables investigated were the fly ash to slag ratio and curing conditions. The curing regimes adopted herein included 24 hours of curing at ambient conditions, 30°C, and 60°C. The experimental program was undertaken in two stages, of these the first stage involved physical and chemical testing of constituent materials and the second stage involved testing or produced APM/APC. Reported were the setting times, workability, compression strength, strength development, flexural strength, tensile splitting strength, and plastic shrinkage strains. Relationship between strength results were investigated and effectiveness of codified predictive equations was evaluated.

  3. A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

    Directory of Open Access Journals (Sweden)

    Yun-Wang Choi

    2017-01-01

    Full Text Available We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite materials because they are protected from moisture by the wall material. Therefore, the untreated cement is present in the form of a capsule within the cement composite, and hydration can be induced by moisture penetrating the crack surface in the event of cracking. In the process of granulating the cement, it is important to obtain a suitable consistency through the kneading agent and to maintain the moisture barrier performance of the wall material. We can utilize the results of this study as a basis for advanced self-healing capsule technology for cement composites.

  4. Development of a biodegradable bone cement

    International Nuclear Information System (INIS)

    Yusof Abdullah; Nurhaslinda Ee Abdullah; Wee Pee Chai; Norita Mohd Zain

    2002-01-01

    Biodegradable bone cement is a newly developed bone repair material, which is able to give immediate support to the implant area, and does not obstruct the bone repairing and regeneration process through appropriate biodegradation rate, which is synchronized with the mechanical load it should bear. The purpose of this study is to locally produce biodegradable bone cement using HA as absorbable filler. The cement is composed of an absorbable filler and unsaturated polyester for 100% degradation. Cross-linking effect is achieved through the action of poly (vinyl pyrrol lidone) (PVP) and an initiator. On the other hand, PPF was synthesized using direct esterification method. Characteristics of the bone cement were studied; these included the curing time, cross-linking effect and curing temperature. The products were characterized using X-Ray diffraction (XRD) to perform phase analysis and Scanning Electrons Microscopes to determine the morphology. The physical and mechanical properties of the bone cement were also investigated. The biocompatibility of the bone cement was tested using simulated body physiological solution. (Author)

  5. Review of Well Operator Files for Hydraulically Fractured Oil and Gas Production Wells: Well Design and Construction Fact Sheet

    Science.gov (United States)

    EPA reviewed a statistically representative sample of oil and gas production wells reported by nine service companies to help understand the role of well design and construction practices preventing pathways for subsurface fluid movement.

  6. Solidification and performance of cement doped with phenol

    International Nuclear Information System (INIS)

    Vipulanandan, C.; Krishnan, S.

    1991-01-01

    Treating mixed hazardous wastes using the solidification/stabilization technology is becoming a critical element in waste management planning. The effect of phenol, a primary constituent in many hazardous wastes, on the setting and solidification process of Type I Portland cement was evaluated. The leachability of phenol from solidified cement matrix (TCLP test) and changes in mechanical properties were studied after curing times up to 28 days. The changes in cement hydration products due to phenol were studied using the X-ray diffraction (XRD) powder technique. Results show that phenol interferes with initial cement hydration by reducing the formation of calcium hydroxide and also reduces the compressive strength of cement. A simple model has been proposed to quantify the phenol leached from the cement matrix during the leachate test

  7. Cement-Based Materials for Nuclear Waste Storage

    CERN Document Server

    Cau-di-Coumes, Céline; Frizon, Fabien; Lorente, Sylvie

    2013-01-01

    As the re-emergence of nuclear power as an acceptable energy source on an international basis continues, the need for safe and reliable ways to dispose of radioactive waste becomes ever more critical. The ultimate goal for designing a predisposal waste-management system depends on producing waste containers suitable for storage, transportation and permanent disposal. Cement-Based Materials for Nuclear-Waste Storage provides a roadmap for the use of cementation as an applied technique for the treatment of low- and intermediate-level radioactive wastes.Coverage includes, but is not limited to, a comparison of cementation with other solidification techniques, advantages of calcium-silicate cements over other materials and a discussion of the long-term suitability and safety of waste packages as well as cement barriers. This book also: Discusses the formulation and production of cement waste forms for storing radioactive material Assesses the potential of emerging binders to improve the conditioning of problemati...

  8. The Mechanism of Disintegration of Cement Concrete at High Temperatures

    Directory of Open Access Journals (Sweden)

    Jocius Vytautas

    2016-10-01

    Full Text Available Concrete is a composite material composed of a binder, aggregates, water and additives. Mixing of cement with water results in a number of chemical reactions known as cement hydration. Heating of concrete results in dehydration processes of cement minerals and new hydration products, which disintegrate the microstructure of concrete. This article reviews results of research conducted with Portland and alumina cement with conventional and refractory concrete aggregates. In civic buildings such common fillers as gravel, granite, dolomite or expanded clay are usually used. It is important to point out the differences between fillers because they constitute the majority of the concrete volume.

  9. Cementing and formation damage; Cimentacao e dano a formacao

    Energy Technology Data Exchange (ETDEWEB)

    Souza, David Soares de [PETROBRAS, BA (Brazil). Distrito de Perfuracao da Bahia. Div. de Tecnicas e Operacoes

    1994-07-01

    This work presents a general perspective on cementing and formation damage. Few relative experiments to the damage to the formation, that they involve the casing activity and cementing, consider all the factors that affect these operations. So that she can analyze the contribution of a primary cementing has in the formation damage , it should be considered, also, the contribution of the drilling fluid and of the operation of the perforation. With base in experimental data of several accomplished studies, it can be concluded that a primary cementing has small, or any, contribution in the decrease of the productivity of an oil well.

  10. Hydraulic fracturing proppants

    Directory of Open Access Journals (Sweden)

    V. P. P. de Campos

    Full Text Available Abstract Hydrocarbon reservoirs can be classified as unconventional or conventional depending on the oil and gas extraction difficulty, such as the need for high-cost technology and techniques. The hydrocarbon extraction from bituminous shale, commonly known as shale gas/oil, is performed by using the hydraulic fracturing technique in unconventional reservoirs where 95% water, 0.5% of additives and 4.5% of proppants are used. Environmental problems related to hydraulic fracturing technique and better performance/development of proppants are the current challenge faced by companies, researchers, regulatory agencies, environmentalists, governments and society. Shale gas is expected to increase USA fuel production, which triggers the development of new proppants and technologies of exploration. This paper presents a review of the definition of proppants, their types, characteristics and situation in the world market and information about manufacturers. The production of nanoscale materials such as anticorrosive and intelligent proppants besides proppants with carbon nanotubes is already carried out on a scale of tonnes per year in Belgium, Germany and Asia countries.

  11. Effect of olive waste (Husk on behavior of cement paste

    Directory of Open Access Journals (Sweden)

    Sharaf Alkheder

    2016-12-01

    Full Text Available Jordan is a famous country in terms of olive trees agriculture that resulted in a mass production of olive oil products. The huge amounts of olive waste (husk that resulted from olives processing to produce olive oil represent an environmental challenge in the country. The idea in this paper comes to use olive waste as a partial replacement for Portland cement in cement paste to conserve the environment, reduce cement consumption and increase cost efficiency. The wastes were burned properly in an oven and maintained for 6 h until it was fully transformed into ashes. Then, the oven was turned off and ashes were allowed to cool. After cooling, the material passed sieve #200 were used. The sieved ashes were used in the cement mix as a partial cement replacement for making the mortar and cement paste. Normal consistency and setting time were determined as well as soundness, compressive strength. Results indicated that normal consistency of the cement pastes containing different percentage of olive waste is somehow lower than that of the ordinary cement paste and slightly decreases with increasing the percentage. The results also indicated that the compressive strength of hardened blended cement paste containing different percentages of olive waste slightly decrease with olive waste content at 3, 7, and 28 days.

  12. Use of residual wood in the cement manufacturing process

    International Nuclear Information System (INIS)

    Gue, R.

    2005-01-01

    This PowerPoint presentation discussed the use of wood residuals in the cement manufacturing process. An outline of the cement manufacturing process was presented. Raw materials are combined in exact proportions to create a chemically correct mix, which is then pulverized in a mill. The mix is then burned in a kiln. The end product is cooled to form the pellet sized material known as clinker, which is then milled to form cement. The combustion and destruction characteristics of a cement kiln were presented. Modern cement kilns require approximately 3.2 Gj of energy to produce one tonne of cement. It was noted that wood residuals do not contain halogens, sulfur or other materials detrimental to the cement manufacturing process. Possible injection points for kilns were presented. Various studies have shown that wood residuals can be safely used as a fuel in the manufacture of cement. Environmental benefits derived from using wood included the complete destruction of organic portions, and the fact that residual ash becomes an indistinguishable part of the final product. It was concluded that wood residual materials are a satisfactory alternative fuel for the cement industry. tabs., figs

  13. Development of nanosilica bonded monetite cement from egg shells

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Huan, E-mail: huanzhou@cczu.edu.cn [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Agarwal, Anand K.; Goel, Vijay K. [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

    2015-05-01

    This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement.

  14. Development of nanosilica bonded monetite cement from egg shells

    International Nuclear Information System (INIS)

    Zhou, Huan; Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri; Agarwal, Anand K.; Goel, Vijay K.; Bhaduri, Sarit B.

    2015-01-01

    This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement

  15. Modified pavement cement concrete

    Science.gov (United States)

    Botsman, L. N.; Ageeva, M. S.; Botsman, A. N.; Shapovalov, S. M.

    2018-03-01

    The paper suggests design principles of pavement cement concrete, which covers optimization of compositions and structures at the stage of mixture components selection due to the use of plasticizing agents and air-retaining substances that increase the viability of a concrete mixture. It also demonstrates advisability of using plasticizing agents together with air-retaining substances when developing pavement concrete compositions, which provides for the improvement of physical and mechanical properties of concrete and the reduction of cement binding agent consumption thus preserving strength indicators. The paper shows dependences of the main physical-mechanical parameters of concrete on cement consumption, a type and amount of additives.

  16. Tympanoplasty with ionomeric cement

    DEFF Research Database (Denmark)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those...... of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy...

  17. Experimental study and field application of calcium sulfoaluminate cement for rapid repair of concrete pavements

    Institute of Scientific and Technical Information of China (English)

    Yanhua GUAN; Ying GAO; Renjuan SUN; Moon C.WON; Zhi GE

    2017-01-01

    The fast-track repair of deteriorated concrete pavement requires materials that can be placed,cured,and opened to the traffic in a short period.Type Ⅲ cement and Calcium Sulfoaluminate (CSA) cement are the most commonly used fast-setting hydraulic cement (FSHC).In this study,the properties of Type Ⅲ and CSA cement concrete,including compressive strength,coefficient of thermal expansion (CTE) and shrinkage were evaluated.The test results indicate that compressive strength of FSHC concrete increased rapidly at the early age.CSA cement concrete had higher early-age and long term strength.The shrinkage of CSA cement concrete was lower than that of Type Ⅲ cement concrete.Both CSA and Type Ⅲ cement concrete had similar CTE values.Based on the laboratory results,the CSA cement was selected as the partial-depth rapid repair material for a distressed continuously reinforced concrete pavement.The data collected during and after the repair show that the CSA cement concrete had good short-term and long-term performances and,therefore,was suitable for the rapid repair of concrete pavement.

  18. Evaluation of the U.S. Geological Survey standard elevation products in a two-dimensional hydraulic modeling application for a low relief coastal floodplain

    Science.gov (United States)

    Witt, Emitt C.

    2015-01-01

    Growing use of two-dimensional (2-D) hydraulic models has created a need for high resolution data to support flood volume estimates, floodplain specific engineering data, and accurate flood inundation scenarios. Elevation data are a critical input to these models that guide the flood-wave across the landscape allowing the computation of valuable engineering specific data that provides a better understanding of flooding impacts on structures, debris movement, bed scour, and direction. High resolution elevation data are becoming publicly available that can benefit the 2-D flood modeling community. Comparison of these newly available data with legacy data suggests that better modeling outcomes are achieved by using 3D Elevation Program (3DEP) lidar point data and the derived 1 m Digital Elevation Model (DEM) product relative to the legacy 3 m, 10 m, or 30 m products currently available in the U.S. Geological Survey (USGS) National Elevation Dataset. Within the low topographic relief of a coastal floodplain, the newer 3DEP data better resolved elevations within the forested and swampy areas achieving simulations that compared well with a historic flooding event. Results show that the 1 m DEM derived from 3DEP lidar source provides a more conservative estimate of specific energy, static pressure, and impact pressure for grid elements at maximum flow relative to the legacy DEM data. Better flood simulations are critically important in coastal floodplains where climate change driven storm frequency and sea level rise will contribute to more frequent flooding events.

  19. Modernization of Byuzmeyinsky Cement Plant

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energy and reducing greenhouse gas emission, investigations and discussions were given on a modernization project for Byuzmeyinsky Cement Factory, the only cement factory in Turkmenistan. Byuzmeyinsky Cement Factory uses the wet process which consumes a large amount of energy, is inferior in production efficiency and quality, and discharging a great amount of greenhouse effect gas. The present project will execute change of the raw material crusher into a vertical roll mill for one of the four wet kilns, and change of the facilities for raw material powder mixing and storing and clinker manufacturing into dry-type facilities using the NSP system. As a result of the discussions, the energy saving effect would be 86,321 tons of crude oil equivalent annually, and the greenhouse gas emission reducing effect would be 224,467 t-CO2 annually. The total fund amount required for the project is estimated to be 90,211,000 dollars. With regard to the profitability, the internal financial profit rate would be 9.71% after tax, and the ROE would be 18.62%, whereas the project is considered feasible. (NEDO)

  20. Hydraulic Hybrid Vehicles

    Science.gov (United States)

    EPA and the United Parcel Service (UPS) have developed a hydraulic hybrid delivery vehicle to explore and demonstrate the environmental benefits of the hydraulic hybrid for urban pick-up and delivery fleets.

  1. Densified ultra-light cement-based materials

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro

    2015-01-01

    be used as a “clean technology” in the production of cement-based materials for structural applications with a low carbon footprint. This paper describes the principles of this concept coupled with experimental results on the basic properties of this enhanced type of cement-based materials with combined...

  2. Building materials for a sustainable future – cement

    CSIR Research Space (South Africa)

    Mapiravana, Joseph

    2014-03-01

    Full Text Available in South Africa follow the order: 1. cement and reinforced concrete (35%), of which 50% is cement, 2. plain carbon steel products (structural steel, tiles, flat and profiled sheets, door frames, window frames and garage doors) (23%), 3. bricks and blocks...

  3. Personal exposure to inhalable cement dust among construction workers.

    NARCIS (Netherlands)

    Peters, S.M.; Thomassen, Y.; Fechter-Rink, E.; Kromhout, H.

    2009-01-01

    Objective- A case study was carried out to assess cement dust exposure and its determinants among construction workers and for comparison among workers in cement and concrete production.Methods- Full-shift personal exposure measurements were performed and samples were analysed for inhalable dust and

  4. 30 CFR 250.1608 - Well casing and cementing.

    Science.gov (United States)

    2010-07-01

    ....1608 Mineral Resources MINERALS MANAGEMENT SERVICE, DEPARTMENT OF THE INTERIOR OFFSHORE OIL AND GAS AND... rock casing (brine wells), and (vi) Production liner. (2) The lessee shall case and cement all wells... the formation pressures and fluids. Cement composition, placement techniques, and waiting time shall...

  5. A consistent high primary production and chlorophyll-a maximum in a narrow strait – effects of hydraulic control

    DEFF Research Database (Denmark)

    Lund-Hansen, Lars Chresten; Nielsen, Morten Holtegaard; Bruhn, Annette

    2008-01-01

    and the North Sea. The time-series were supplemented with Scan Fish transects — a towed CTD, ADCP measurements, and nutrient data. There is a significant maximum in primary production (mg C m− 2 day− 1) in central LB, which is 30% higher than outside the LB region. Chl-a concentrations are 30% higher in central...

  6. The concept of 'end of waste' and recycling of hazardous materials: in depth characterization of the product of thermal transformation of cement-asbestos

    Czech Academy of Sciences Publication Activity Database

    Croce, A.; Allegrina, M.; Trivero, P.; Rinaudo, C.; Viani, Alberto; Pollastri, S.; Gualtieri, A. F.

    2014-01-01

    Roč. 78, č. 5 (2014), s. 1177-1191 ISSN 0026-461X R&D Projects: GA MŠk(CZ) LO1219 Keywords : end of waste * secondary raw material * cement -asbestos * thermal transformation Subject RIV: JN - Civil Engineering Impact factor: 2.026, year: 2014 http://minmag.geoscienceworld.org/content/78/5/1177.abstract

  7. The polymer cement of sulfur as an alternative for the recycling of phosphogypsum. Corrosion testing of cements enriched with phosphogypsum

    International Nuclear Information System (INIS)

    Gasco, C.; Lopez, F. A.; Navarro, N.; Sanchez, M.; Sanz, B.; Ballesteros, O.; Higueras, E.; Roman, C. P.

    2011-01-01

    The possibility of the use of cement for the recycling of materials is seen today as sustainable solution of the fertilizer industry for production of matches (NORM). In this paper presents some results of corrosion tests performed on these cements modified using buffer solutions of different pH. The analytical determinations in these matrices are new challenges. (Author)

  8. the Danish cement industry

    OpenAIRE

    la Cour, Lisbeth Funding; Møllgård, Peter

    2001-01-01

    We test econometrically whether the sole Danish producer of cement holds a dominant position in the Danish market for (grey) cement. In import penetration tests, we find that its pricing and quantity decisions are independent of import price and quantity, implying that it can act to a considerable extent independently of its competitors. We also test whether it can act independently of its customers and find that its demand is inelastic with respect to its price. It thus holds a dominant posi...

  9. Cementation of wastes with boric acid

    International Nuclear Information System (INIS)

    Tello, Cledola C.O.; Haucz, Maria Judite A.; Alves, Lilian J.L.; Oliveira, Arno H.

    2000-01-01

    In nuclear power plants (PWR) are generated wastes, such as concentrate, which comes from the evaporation of liquid radioactive wastes, and spent resins. Both have boron in their composition. The cementation process is one of the options to solidify these wastes, but the boron has a negative effect on the setting of the cement mixture. In this paper are presented the experiments that are being carried out in order to overcome this problem and also to improve the efficiency of the process. Simulated wastes were cemented using additives (clays, admixtures etc.). In the process and product is being evaluated the effect of the amount, type and addition order of the materials. The mixtures were selected in accordance with their workability and incorporated waste. The solidified products are monolithic without free water with a good mechanical resistance. (author)

  10. Using bio-based polymers for curing cement-based materials

    NARCIS (Netherlands)

    Zlopasa, J.; Koenders, E.A.B.; Picken, S.J.

    2014-01-01

    Curing is the process of controlling the rate and extent of moisture loss from the surface of cement based materials. It is the final stage in the production of cement-based materials and it is the essential part for achieving continuous hydration of cement, while avoiding cracking due to drying

  11. 30 CFR 250.428 - What must I do in certain cementing and casing situations?

    Science.gov (United States)

    2010-07-01

    ... OFFSHORE OIL AND GAS AND SULPHUR OPERATIONS IN THE OUTER CONTINENTAL SHELF Oil and Gas Drilling Operations... these techniques. (d) Inadequate cement job Re-cement or take other remedial actions as approved by the... production Have at least two cemented casing strings (does not include liners) in the well. Note: All...

  12. Diagraphies de cimentation : vers une analyse de la qualité du contact ciment-formation Cement Logging: Toward an Analysis of the Quality of Cement-Formation Bonding

    Directory of Open Access Journals (Sweden)

    Isambourg P.

    2006-11-01

    Full Text Available Les compagnies pétrolières ont un réel besoin d'évaluer correctement les cimentations de leurs puits : l'étanchéité entre les différentes zones est-elle assurée? Pour ce faire, les outils soniques et ultra-soniques ont été mis au point. Jusqu'à présent, la qualité du contactcasing-ciment était analysée quantitativement et celle du contactciment-formation était analysée qualitativement par les spécialistes (outil VDL. Le progrès le plus important que l'on pouvait apporter dans les logsde cimentation était de détecter les défauts à l'interface ciment-formation. C'est ce que nous avons fait dans le cadre d'un projet financé par l'ARTEP (Association de Recherche sur les Techniques d'Exploitation du Pétrole comprenant Total, Gaz de France GDF, Institut Français du Pétrole (IFP, et Elf Aquitaine Production (EAP. Les expériences laboratoires effectuées au Service Analyse FLuides de Boussens ont été conçues en injectant du ciment entre un casing et une formation-simulée avec présence, ou non, de boue d'épaisseur variable. Des formations rapides ou lentes, ainsi que des ciments, rapides ou lents, ont été utilisés. Les échos ultrasoniques, obtenus à l'aide d'une sonde CET en céramique, ont été enregistrés et analysés. La théorie, comme les expériences, ont montré que les échos ultrasoniques sont modifiés en présence de boue et/ou de gaz. Les relations entre la forme de l'onde ultrasonique et la présence de boue et de gaz entre le ciment et la formation ont été établies. Une procédure de traitement est proposée avec ses limites. Oil companies have a real need to make a correct assessment of cementing jobs in their wells. Is the seal ensured between different zones? To do this, sonic and ultrasonic logging tools have been developed. Up to now, the quality of the casing-cement contacthas been analyzed quantitatively, and that of the cement-formation contacthas been analyzed qualitatively by

  13. Possibilities of special cements in ceramic applications

    International Nuclear Information System (INIS)

    Capmas, A.; Bier, T.A.

    1993-01-01

    About 25 years ago, the only way to have confinement material for high temperature applications was to prepare a ceramic by sintering or fusion at high temperature. A new technology came, with the production of Low Cement Castables. This new product was obtained by a careful choice of the granulometry of the aggregates, an optimization of the defloculation of fine particles, including the cement (Calcium Aluminate Cement) and the addition of silica fume. Silica fume brought two improvements: a) a fluidifying effect, due partly to the low sensitivity of viscosity to pH, and partly to the geometric effect of the nicely spherical particle, b) a chemical effect, brought by the reaction of silica and Calcium Aluminate Cement to give a coherent zeolithic structure, through which water could escape during the first firing. From a ceramist point of view, it is interesting to understand how this components, nearly colloidal system mixed in water can be heated up to ceramization without any noticeable change in mechanical characteristics and shrinkage. From a more practical point of view, it is also interesting to realize that some characteristics, usually attributed only to ceramics, also apply with low cement castables technology: high compressive strength, flexural strength, corrosion resistance, abrasion resistance, impact resistance. (orig.)

  14. Performance on Water Stability of Cement-Foamed Asphalt Cold Recycled Mixture

    OpenAIRE

    Li Junxiao; Fu Wei; Zang Hechao

    2018-01-01

    Through designing the mixture proportion of foamed asphalt cold in-place recycled mixture combined with the water stability experiment, it shows that the addition of cement can obviously improve foamed asphalt mixture’s water stability and the best cement admixture is between 1% ~ 2%; Using digital imaging microscope and SEM technology, the mechanism of increasing on the intensity of foamed asphalt mixture resulted by adding cement was analyzed. It revealed that the cement hydration products ...

  15. Soft sensor for real-time cement fineness estimation.

    Science.gov (United States)

    Stanišić, Darko; Jorgovanović, Nikola; Popov, Nikola; Čongradac, Velimir

    2015-03-01

    This paper describes the design and implementation of soft sensors to estimate cement fineness. Soft sensors are mathematical models that use available data to provide real-time information on process variables when the information, for whatever reason, is not available by direct measurement. In this application, soft sensors are used to provide information on process variable normally provided by off-line laboratory tests performed at large time intervals. Cement fineness is one of the crucial parameters that define the quality of produced cement. Providing real-time information on cement fineness using soft sensors can overcome limitations and problems that originate from a lack of information between two laboratory tests. The model inputs were selected from candidate process variables using an information theoretic approach. Models based on multi-layer perceptrons were developed, and their ability to estimate cement fineness of laboratory samples was analyzed. Models that had the best performance, and capacity to adopt changes in the cement grinding circuit were selected to implement soft sensors. Soft sensors were tested using data from a continuous cement production to demonstrate their use in real-time fineness estimation. Their performance was highly satisfactory, and the sensors proved to be capable of providing valuable information on cement grinding circuit performance. After successful off-line tests, soft sensors were implemented and installed in the control room of a cement factory. Results on the site confirm results obtained by tests conducted during soft sensor development. Copyright © 2014 ISA. Published by Elsevier Ltd. All rights reserved.

  16. A review on risk assessment techniques for hydraulic fracturing water and produced water management implemented in onshore unconventional oil and gas production.

    Science.gov (United States)

    Torres, Luisa; Yadav, Om Prakash; Khan, Eakalak

    2016-01-01

    The objective of this paper is to review different risk assessment techniques applicable to onshore unconventional oil and gas production to determine the risks to water quantity and quality associated with hydraulic fracturing and produced water management. Water resources could be at risk without proper management of water, chemicals, and produced water. Previous risk assessments in the oil and gas industry were performed from an engineering perspective leaving aside important social factors. Different risk assessment methods and techniques are reviewed and summarized to select the most appropriate one to perform a holistic and integrated analysis of risks at every stage of the water life cycle. Constraints to performing risk assessment are identified including gaps in databases, which require more advanced techniques such as modeling. Discussions on each risk associated with water and produced water management, mitigation strategies, and future research direction are presented. Further research on risks in onshore unconventional oil and gas will benefit not only the U.S. but also other countries with shale oil and gas resources. Copyright © 2015 Elsevier B.V. All rights reserved.

  17. Effect of supplementary cementing materials on the concrete corrosion control

    International Nuclear Information System (INIS)

    Mejia de Gutierrez, R.

    2003-01-01

    Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnaces slag (GGBS), silica fume (SF), meta kaolin (MK), fly ash (FA) and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete: (Author) 11 refs

  18. Design and manufacture NCS instruments for cement factories

    International Nuclear Information System (INIS)

    Nguyen Thanh Tuy; Nguyen Tien Dung; Dang Nguyet Anh; Nguyen Phuc; Khuong Thanh Tuan; Luong Duc Long; Pham Trong Quyen

    2003-01-01

    The ministry project 'Design and manufacture some of NCS instruments for cement factories' is a part of instrumentation for cement production in Vietnam. The objectives of the project include: 1/Design and manufacture the automatic control system for cement raw material mixing, connected to components X-ray analyzer through serial port of PC; 2/Design and manufacture the automatic discharge control system using gamma rays. The instruments, made by the project , for controlling the conveyor belt weighing machine can be easily improved for various types of conveyor belt weighing machines. Their mobility and software equipped can be adapted for requirement of modern cement production technology. The instruments are operating well in some cement factories and they are helping in quality control. (NHA)

  19. Early hydration of portland cement with crystalline mineral additions

    International Nuclear Information System (INIS)

    Rahhal, V.; Talero, R.

    2005-01-01

    This research presents the effects of finely divided crystalline mineral additions (quartz and limestone), commonly known as filler, on the early hydration of portland cements with very different mineralogical composition. The used techniques to study the early hydration of blended cements were conduction calorimeter, hydraulicity (Fratini's test), non-evaporable water and X-ray diffraction. Results showed that the stimulation and the dilution effects increase when the percentage of crystalline mineral additions used is increased. Depending on the replacement proportion, the mineralogical cement composition and the type of crystalline addition, at 2 days, the prevalence of the dilution effect or the stimulation effect shows that crystalline mineral additions could act as sites of heat dissipation or heat stimulation, respectively

  20. Devonian micritic limestones used in the historic production of Prague hydraulic lime (‘pasta di Praga’: characterization of the raw material and experimental laboratory burning

    Directory of Open Access Journals (Sweden)

    Kozlovcev, P.

    2015-09-01

    Full Text Available The Devonian micritic limestones from the Prague Basin (Barrandian area, Bohemian Massif, Czech Republic, which were the primary raw material used for natural hydraulic lime burned in Prague, exhibit a feebly to eminently hydraulic character. Based on a laboratory experimental study, the burned product is composed of dominant free-lime (CaO and/or portlandite (Ca(OH2, larnite-belite (bicalcium silicate 2CaO.SiO2, and quartz (SiO2 - i.e. phases formed due to the decomposition of carbonate and quartz, present in the original limestones. Proportions of the newly formed phases depend on: the composition of the raw material, maximum burning temperature (the highest amount of larnite-belite appearing at a burning temperature of 1200 °C, and the granulometry of the experimental batches (a coarsely-ground batch exhibited a higher amount of larnite-belite compared to the finely-ground one. The presence of minor phyllosilicates in the raw material contributed to the formation of gehlenite, brownmillerite, wollastonite, calcium aluminate, and/or spurrite.Las calizas micríticas devonianas provenientes de la Cuenca de Praga (área de Barrand, macizo de Bohemia, República checa que fueron la principal materia prima utilizada para la producción de la cal hidráulica natural calcinada en Praga, presentan un carácter hidráulico desde débil hasta alto. El estudio experimental de laboratorio, ha determinado que el producto calcinado está compuesto de cal viva (CaO como componente predominante y/o cal hidratada (Ca(OH2, larnita-belita (silicato bicálcico 2CaO.SiO2 y cuarzo (SiO2 – es decir, fases formadas como resultado de la descomposición de carbonato y cuarzo presentes en las calizas originales. Las proporciones de las nuevas fases formadas dependen de: la composición de la materia prima, temperatura máxima de calcinación (la mayor cantidad de larnita-belita se produce a la temperatura de calcinación de 1200 °C, y la granulometría de las

  1. Advantages of Oscillatory Hydraulic Tomography

    Science.gov (United States)

    Kitanidis, P. K.; Bakhos, T.; Cardiff, M. A.; Barrash, W.

    2012-12-01

    Characterizing the subsurface is significant for most hydrogeologic studies, such as those involving site remediation and groundwater resource explo¬ration. A variety of hydraulic and geophysical methods have been developed to estimate hydraulic conductivity and specific storage. Hydraulic methods based on the analysis of conventional pumping tests allow the estimation of conductivity and storage without need for approximate petrophysical relations, which is an advantage over most geophysical methods that first estimate other properties and then infer values of hydraulic parameters. However, hydraulic methods have the disadvantage that the head-change signal decays with distance from the pumping well and thus becomes difficult to separate from noise except in close proximity to the source. Oscillatory hydraulic tomography (OHT) is an emerging technology to im¬age the subsurface. This method utilizes the idea of imposing sinusoidally varying pressure or discharge signals at several points, collecting head observations at several other points, and then processing these data in a tomographic fashion to estimate conductivity and storage coefficients. After an overview of the methodology, including a description of the most important potential advantages and challenges associated with this approach, two key promising features of the approach will be discussed. First, the signal at an observation point is orthogonal to and thus can be separated from nuisance inputs like head fluctuation from production wells, evapotranspiration, irrigation, and changes in the level of adjacent streams. Second, although the signal amplitude may be weak, one can extract the phase and amplitude of the os¬cillatory signal by collecting measurements over a longer time, thus compensating for the effect of large distance through longer sampling period.

  2. Neutronic and thermal-hydraulic analysis of a device for irradiation of LEU UAlx-Al targets for 99Mo production in the IEA-R1 reactor

    International Nuclear Information System (INIS)

    Nishiyama, Pedro Julio Batista de Oliveira

    2012-01-01

    Technetium-99m ( 99m Tc), the product of radioactive decay of molybdenum-99 ( Mo), is one of the most widely used radioisotope in nuclear medicine, covering approximately 80% of all radiodiagnosis procedures in the world. Nowadays, Brazil requires an amount of about 450 Ci of 99 Mo per week. Due to the crisis and the shortage of 99 Mo supply chain that has been observed on the world since 2008, IPEN/CNEN-SP decided to develop a project to produce 99 Mo through fission of uranium-235. The objective of this dissertation was the development of neutronic and thermal-hydraulic calculations to evaluate the operational safety of a device for 99 Mo production to be irradiated in the IEA-Rl reactor core at 5 MW. In this device will be placed ten targets of UAl x -Al dispersion fuel with low enriched uranium (LEU) and density of 2.889 gU/cm 3 . For the neutronic calculations were utilized the computer codes HAMMER-TECHNION and CITATION and the maximum temperatures reached in the targets were calculated with the code MTRCR-IEA-R1. The analysis demonstrated that the device irradiation will occur without adverse consequences to the operation of the reactor. The total amount of 99 Mo was calculated with the program SCALE and considering that the time needed for the chemical processing and recovering of the 99 Mo will be five days after the irradiation, we have that the 99 Mo activity available for distribution will be 176 Ci for 3 days of irradiation, 236 Ci for 5 days of irradiation and 272 Ci for 7 days of targets irradiation. (author)'

  3. Cement for Oil Well Cementing Operations in Ghana

    African Journals Online (AJOL)

    Michael

    For Portland cement to qualify as oil well cement, the chemical and physical properties must meet ..... Reservoir Engineering, Stanford University,. Stanford, California, pp. ... Construction”, PhD Thesis, Kwame Nkrumah. University of Science ...

  4. A review on seashells ash as partial cement replacement

    Science.gov (United States)

    Mohammad, Wan Ahmad Soffian Bin Wan; Hazurina Othman, Nor; Ibrahim, Mohd Haziman Wan; Rahim, Masazurah A.; Shahidan, Shahiron; Rahman, Raha Abd

    2017-11-01

    This review paper emphasis on various sea shells ash such as cockle, clam, oyster, mollusc, periwinkle, snail, and green mussel shell ash as partial cement replacement and its objective is to create sustainable environment and reduce problems of global warming. Cement production give huge impact to environment in every stage of its production. These include air pollution in form of dust and, gases, sound and vibration during quarry crushing and milling. One of the solutions to solve this problem is by using modified cement. The modified cement is a cementitious material that meets or exceeds the Portland cement performance by combining and optimizes the recycle and wasted materials. This will indirectly reduce the use of raw materials and then, become a sustain construction materials. Therefore, the replacement of cement in concrete by various sea shell ash may create tremendous saving of energy and also leads to important environmental benefits. This study includes previous investigation done on the properties of chemical and mechanical such as specific gravity, chemical composition, compressive strength, tensile strength and flexural strength of concrete produced using partial replacement of cement by seashells ash. Results show that the optimum percentage of seashells as cement replacement is between 4 - 5%.

  5. Corneal permeability for cement dust: prognosis for occupational safety

    Science.gov (United States)

    Kalmykov, R. V.; Popova, D. V.; Kamenskikh, T. G.; Genina, E. A.; Tuchin, V. V.; Bashkatov, A. N.

    2018-02-01

    The high dust content in air of a working zone causes prevalence of pathologies of the anterior segment of the eye of workers of cement production. Therefore, studying of features of cement dust impact on structure of a cornea and development of ways of eye protection from this influence is relevant. In this work experimental studies were carried out with twenty eyes of ten rabbits. OCTtomography was used to monitor the light attenuation coefficient of the cornea in vitro during the permeability of cement dust and/or keratoprotector (Systein Ultra). The permeability coefficients of the cornea for water, cement dust and keratoprotector were measured. A computer model allowing one to analyze the diffusion of these substances in the eye cornea was developed. It was shown that 1) the cement dust falling on the eye cornea caused pronounced dehydration of the tissue (thickness decreasing) and led to the increase of the attenuation coefficient, which could affect the deterioration of the eyesight of workers in the conditions of cement production; 2) the application of the keratoprotector to the eye cornea when exposed by cement dust, slowed significantly the dehydration process and did not cause the increase of the attenuation coefficient that characterized the stabilization of visual functions. At this, the keratoprotector itself did not cause dehydration and led to the decrease of the attenuation coefficient, which could allow it to be used for a long time in the order to protect the organ of vision from the negative effects of cement dust.

  6. Increase in the amount of evaporator concentrate from nuclear power plants in cemented products; Aumento da quantidade de concentrado de evaporador proveniente de usinas nucleares em produtos cimentados

    Energy Technology Data Exchange (ETDEWEB)

    Costa, Bruna S., E-mail: brusilveirac@gmail.com [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Tello, Clédola C.O., E-mail: tellocc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    Nuclear power plants, research centers and other nuclear facilities are sources of radioactive liquid waste generation. These wastes can come from cooling of the primary reactor system, cleaning spent pool of fuel, washing contaminated clothing, among others. One of the most used methods for the treatment of these aqueous flows is the evaporation, which generates the concentrate of the evaporator, waste classified as low and medium level of radiation. Norms determine that radioactive waste must be minimized, and that to be accepted in repositories, they must be solidified. The work sought to reduce the volume of the evaporated concentrate waste and its subsequent solidification in cement. In order to carry out the tests, the evaporator concentrate (CE) simulation solution was prepared and then dried in an oven. Subsequently, cementation of the dry material was made using cement, fluidizer, NaOH and water. After a curing time of 28 days, the compressive strength tests were made for all specimens obtained, and for the samples that obtained resistance above that required by the norm, which is 10MPa, the percentages of reject incorporated and volume reduction. The results showed that, by drying the evaporator concentrate, it was possible to reduce the volume of the waste generated by up to 27% in relation to the waste without drying, which shows that drying is an effective way to increase the incorporation of the evaporator concentrate in packaged waste.

  7. The incorporation of low and medium level radioactive wastes (solids and liquids) in cement

    International Nuclear Information System (INIS)

    Palmer, J.D.; Smith, D.L.G.

    1986-01-01

    The use of cement has been investigated for the immobilization of liquid and solid low and medium level radioactive waste. 220 litre mixing trials have demonstrated that the high temperatures generated during the setting of ordinary Portland cement/simulant waste mixes can be significantly reduced by the use of a blend of ground granulated blast furnace slag and ordinary Portland cement. Laboratory and 220 litre trials using simulant wastes showed that the blended cement gave an improvement in properties of the cemented waste product, e.g. stability and reduction in leach rates compared with ordinary Portland cement formulations. A range of 220 litre scale mixing systems for the incorporation of liquid and solid wastes in cement was investigated. The work has confirmed that cement-based processes can be used for the immobilization of most types of low and medium level waste

  8. Characteristics and properties of oil-well cements auditioned with blast furnace slag

    International Nuclear Information System (INIS)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  9. Preparation of iron-modified portland cement adsorbent and the investigation of its decolorization performance

    Science.gov (United States)

    Jiang, Bo; Wang, Huifeng; Li, Yang; Li, Zhen

    2018-02-01

    The ordinary portland cement was modified by ferric salt impregnation method. Through the technologies of x-ray diffraction, scanning electron microscope and energy dispersive spectroscopy, the physicochemical properties of modified cement were detected and analyzed. It was found that after the modification, the main constituents of raw cement, tricalcium silicate and dicalcium silicate had been depleted, and the new crystal mineral of antarcticite replaced them. The iron precipitates and cement hydration products calcium silicate hydrate gel mainly existed in the form of amorphous on modified cement. The results of BET specific surface determination showed that the modified cement particles had mesoporous distribution. The results of adsorption experiment revealed modified cement exhibited excellent adsorption performance on reactive brilliant blue KNR. The combination mechanism between modified cement and adsorbate was mainly electrostatic interaction. The adsorption process satisfied with the pseudo-second order kinetics model, and the adsorption reaction was a spontaneous endothermic process.

  10. Neutronic and thermal-hydraulic analysis of devices for irradiation of LEU targets type of UALx-Al and U-Ni to production of 99Mo in reactor IEA-R1 and RMB

    International Nuclear Information System (INIS)

    Domingos, Douglas Borges

    2014-01-01

    In this work neutronic and thermal-hydraulic analyses were made to compare three types of targets (UAl 2 -Al, U-Ni cylindrical and U-Ni plate) used for the production of 99 Mo by fission of 235 U. Some experiments were conducted to validate the neutronic and thermal-hydraulics methodologies used in this work. For the neutronic calculations the computational programs NJOY99.0, AMPX-II and HAMMERTECHNION were used to generate the cross sections. SCALE 6.0 and CITATION computational programs were used for three-dimensional calculations of the reactor cores, fuel burning and the production of 99 Mo. The computational programs MTRCR-IEAR1 and ANSYS CFX were used to calculate the thermal and hydraulic parameters of the irradiation devices and for comparing them to limits and design criteria. First were performed neutronic and thermal-hydraulic analyzes for the reactor IEA-R1 with the targets of UAl 2 -Al (10 mini plates). Analyses have shown that the total activity obtained for 99 Mo on the mini plates does not meet the demand of Brazilian hospitals (450 Ci/week) and that no limit of thermo-hydraulic design is overtaken. Next, the same calculations were performed for the three target types in Multipurpose Brazilian Reactor (MBR). The neutronic analyzes demonstrated that the three targets meet the demand of Brazilian hospitals. The thermal hydraulic analysis shows that a minimum speed of 7 m/s for the target UAl 2 -Al, 8 m/s for the cylindrical target U-Ni and 9 m/s for the target U-Ni plate will be necessary in the irradiation device to not exceed the design limits. Were performed experiments using a test bench for validate the methodologies for the thermal-hydraulic calculation. The experiments performed to validate the neutronic calculations were made in the reactor IPEN/MB-01. All experiments were simulated with the methodologies described above and the results compared. The simulations results showed good agreement with experimental results. (author)

  11. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  12. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1990-02-01

    Over the last seven years, Low Oxidation State Metal Ion reagents (LOMI) have been used to decontaminate the 100 MW(e) Steam Generating Heavy Water Ractor (SGHWR) at Winfrith. The use of these reagents has resulted in a dilute ionic solution containing activation products which are produced by corrosion of metallic components in the reactor. It has been demonstrated that the amount of activity in the solution can be reduced using organic ion exchanger resins. These resins consist of a cross linked polystyrene with sulphonic acid or quaternary ammonium function groups and can be successfully immobilised in blended cement systems. The formulation which has been developed is produced from a 9 to 1 blend of ground granulated blast furnace slag (BFS) and ordinary Portland cement (OPC) containing 28% ion exchange resin in the water saturated form. If 6% Microsilica is added to the blended cement the waste loading can be increased to 36 w/o. (author)

  13. CO2 Capture for Cement Technology

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar

    , whereas in a normal cement plant, it is 0.9 kg/ kg cl. However the thermal energy demand in the integrated plant increases from 3.9 MJ/ kg cl to 5.6 MJ/ kg cl. But on the other side this additional energy spent can be recovered as a high quality heat to generate electricity. The potential to generate...... electricity depends on the scale of the plant, the bigger the production capacity of cement plant the better, with capacity higher than 3400 tons of clinker/day is required to produce captive electricity to meet the demand both from the cement plant operations and from the CO2 capture system operations....

  14. Factors affecting bond cement across casing leak zones in oil and gas wells

    Energy Technology Data Exchange (ETDEWEB)

    Nasr, Mohamed; Edbeib, Said [Al-Fateh University, Tripoli (Libyan Arab Jamahiriya). Dept. of Petroleum Engineering

    2004-07-01

    Casing leaks have been a major concern to the oil industry because of their effect on lowering the production rate in many oil and gas wells. The leaks are the result of deterioration of the casing in the well, which is caused by severe corrosion due to the contact of the casing with high salinity foreign fluid. The objective of this study is to determine the factors influencing the mechanical properties of the hardened cement opposite the casing leak zones. This study is conducted by laboratory measurements of the compressive strength of the hardened cement when the cement slurry was mixed with different percentages of formation water and different concentrations of different cement additives. The results of this study indicate that the compressive strength readings obtained from the cement bond log and the cement evaluation tool against the casing leak zones are lower than those readings recorded in adjacent formations. The low cement compressive strength values observed across casing leak zones are due to the contamination of the cement with saline water present in these formations which, in turn, effects the hardening properties of the cement. The experimental results indicated that the salinity of the formation water when mixed with the cement slurry in the presence of cement additives, decreased the compressive strength of the bond cement and also decreased the thickening time of the cement slurry. It is concluded that casing leaks found in many wells observed in oil fields in Libya were due to the mixing of the cement with high salinity formation water present in the lost circulation zones. The high water salinity in these zones effects the setting time of the cement slurry which, therefore, decreased the hardening properties of the bond cement and caused cracks and channels in the hardened cement across lost circulation zones. (author)

  15. Portland cement hydration and early setting of cement stone intended for efficient paving materials

    Science.gov (United States)

    Grishina, A.

    2017-10-01

    Due to the growth of load on automotive roads, modern transportation engineering is in need of efficient paving materials. Runways and most advanced highways require Portland cement concretes. This makes important the studies directed to improvement of binders for such concretes. In the present work some peculiarities of the process of Portland cement hydration and early setting of cement stone with barium hydrosilicate sol were examined. It was found that the admixture of said sol leads to a shift in the induction period to later times without significant change in its duration. The admixture of a modifier with nanoscale barium hydrosilicates increases the degree of hydration of the cement clinker minerals and changes the phase composition of the hydration products; in particular, the content of portlandite and tricalcium silicate decreases, while the amount of ettringite increases. Changes in the hydration processes of Portland cement and early setting of cement stone that are caused by the nanoscale barium hydrosilicates, allow to forecast positive technological effects both at the stage of manufacturing and at the stage of operation. In particular, the formwork age can be reduced, turnover of molds can be increased, formation of secondary ettringite and corrosion of the first type can be eliminated.

  16. Sustainable Blended Cements-Influences of Packing Density on Cement Paste Chemical Efficiency.

    Science.gov (United States)

    Knop, Yaniv; Peled, Alva

    2018-04-18

    This paper addresses the development of blended cements with reduced clinker amount by partial replacement of the clinker with more environmentally-friendly material (e.g., limestone powders). This development can lead to more sustainable cements with reduced greenhouse gas emission and energy consumption during their production. The reduced clicker content was based on improved particle packing density and surface area of the cement powder by using three different limestone particle diameters: smaller (7 µm, 3 µm) or larger (70 µm, 53 µm) than the clinker particles, or having a similar size (23 µm). The effects of the different limestone particle sizes on the chemical reactivity of the blended cement were studied by X-ray diffraction (XRD), thermogravimetry and differential thermogravimetry (TG/DTG), loss on ignition (LOI), isothermal calorimetry, and the water demand for reaching normal consistency. It was found that by blending the original cement with limestone, the hydration process and the reactivity of the limestone itself were increased by the increased surface area of the limestone particles. However, the carbonation reaction was decreased with the increased packing density of the blended cement with limestone, having various sizes.

  17. Design of Fit-for-Purpose Cement to Restore Cement-Caprock Seal Integrity

    Science.gov (United States)

    Provost, R.

    2015-12-01

    This project aims to study critical research needs in the area of rock-cement interfaces, with a special focus on crosscutting applications in the Wellbore Integrity Pillar of the SubTER initiative. This study will focus on design and test fit-for-purpose cement formulations. The goals of this project are as follows: 1) perform preliminary study of dispersing nanomaterial admixtures in Ordinary Portland Cement (OPC) mixes, 2) characterize the cement-rock interface, and 3) identify potential high-performance cement additives that can improve sorption behavior, chemical durability, bond strength, and interfacial fracture toughness, as appropriate to specific subsurface operational needs. The work presented here focuses on a study of cement-shale interfaces to better understand failure mechanisms, with particular attention to measuring bond strength at the cement-shale interface. Both experimental testing and computational modeling were conducted to determine the mechanical behavior at the interface representing the interaction of cement and shale of a typical wellbore environment. Cohesive zone elements are used in the finite element method to computationally simulate the interface of the cement and rock materials with varying properties. Understanding the bond strength and mechanical performance of the cement-formation interface is critical to wellbore applications such as sequestration, oil and gas production and exploration and nuclear waste disposal. Improved shear bond strength is an indication of the capability of the interface to ensure zonal isolation and prevent zonal communication, two crucial goals in preserving wellbore integrity. Understanding shear bond strength development and interface mechanics will provide an idea as to how the cement-formation interface can be altered under environmental changes (temperature, pressure, chemical degradation, etc.) so that the previously described objectives can be achieved. Sandia National Laboratories is a multi

  18. Self-healing polymer cement composites for geothermal wellbore applications

    Science.gov (United States)

    Rod, K. A.; Fernandez, C.; Childers, I.; Koech, P.; Um, W.; Roosendaal, T.; Nguyen, M.; Huerta, N. J.; Chun, J.; Glezakou, V. A.

    2017-12-01

    Cement is vital for controlling leaks from wellbores employed in oil, gas, and geothermal operations by sealing the annulus between the wellbore casing and geologic formation. Wellbore cement failure due to physical and chemical stresses is common and can result in significant environmental consequences and ultimately significant financial costs due to remediation efforts. To date numerous alternative cement blends have been proposed for the oil and gas industry. Most of these possess poor mechanical properties, or are not designed to work in high temperature environments. This research investigates novel polymer-cement composites which could function at most geothermal temperatures. Thermal stability and mechanical strength of the polymer is attributed to the formation of a number of chemical interactions between the polymer and cement matrix including covalent bonds, hydrogen bonding, and van der Waals interactions. It has been demonstrated that the bonding between cement and casing is more predictable when polymer is added to cement and can even improve healing of adhesion break when subjected to stresses such as thermal shock. Fractures have also been healed, effectively reducing permeability with fractures up to 0.3-0.5mm apertures, which is two orders of magnitude larger than typical wellbore fractures. Additionally, tomography analysis was used to determine internal structure of the cement polymer composite and imaging reveals that polymers fill fractures in the cement and between the cement and casing. By plugging fractures that occur in wellbore cement, reducing permeability of fractures, both environmental safety and economics of subsurface operations will be improved for geothermal energy and oil and gas production.

  19. Alpha radioactivity in Indian cement samples

    International Nuclear Information System (INIS)

    Nain, M.; Chauhan, R. P.; Chakarvarti, S. K.

    2006-01-01

    The essential constituents of radioactive and each of cements like lime, silica and alumina are derived from earth's crust in which radioactive elements like uranium, thorium etc are also present in varying amounts almost everywhere. These two elements are considered as the parent elements of uranium and thorium radioactive decay series in which radon and thoron are produced respectively as decay products. In the present study the samples of ordinary Portland cement , Portland pozzolana cement and some other cementious finishing materials like white cement, Plaster of Paris , cement putty etc were collected and analysed for radium and radon concentrations along with radon exhalation rates. Materials and Methods: Alpha sensitive LR-115 Type II plastic track detectors commonly known as S olid State Nuclear Track Detectors w ere used to measure the radium and radon concentration. The alpha particles emitted from the radon causes the radiation damaged tracks. The Chemical etching in NaOH at 60 C for about 90 minutes was done to reveal these latent tracks, which were then scanned and counted by an optical microscope of suitable magnification. By calculating the track density of registered tracks, the radon and radium concentrations along with exhalation rate of radon, were determined using required formulae. Results: The radon and radium concentration in various brands of cements found to vary from 333±9.9 to 506±13.3 Bq m-3 and from 3.7±0.1 to 5.6±0.2 Bq k g-1 while in various cementious finishing materials used in the construction, these were found to vary from 378±19.7 to 550±9.8 Bq m-3 and from 4.2±0.2 to 6.1±0.1 Bq Kg-1, respectively. Based on the data the mass and surface exhalation rates were also calculated Conclusion: The measurements indicate that there is marginal variation of the concentration of radium and radon in various brands of cements in India with lower levels in the cement samples having red oxide and higher levels in fly ash based cement

  20. ASSESSMENT OF WORK ZONE NOISE LEVELS AT A CEMENT ...

    African Journals Online (AJOL)

    Osondu

    2012-03-24

    Mar 24, 2012 ... in various production sections at a cement factory in Tanga, Tanzania and assess attitudes of ... Ethiopian Journal of Environmental Studies and Management EJESM Vol. 5 No ..... exposure, Handbook of Noise Control, Harris,.

  1. Evaluation of brazilian bentonites as additive in the radwaste cementation

    International Nuclear Information System (INIS)

    Tello, C.C.O. de.

    1988-01-01

    The behavior of some Brazilian bentonites has been evaluated, concerning to their use as additive in the radwaste cementation. The purpose of the bentonite is to retain the radioelements in the final product in leaching process. Experiments to determine properties such as compressive strenght, viscosity, set time leaching and cesium sorption have been carried out to this evaluation. After one-year test, the results show that the bentonites greatly reduce the cesium release. A literature survey about cementation process and plants and about the cement product characteristics has been made in order to obtain a reliable final product, able to be transported and storaged. Some leaching test methods and mathematical models, that could be applied in the evaluation of cement products with bentonite have been evaluated. (author) [pt

  2. Carbonate Looping for De-Carbonization of Cement Plants

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Andersen, Maria Friberg; Lin, Weigang

    2011-01-01

    Cement industry is one of the largest emitter of CO2 other than power generation plants, which includes the emissions from combustion of fuel and also from calcination of limestone for clinker production. In order to reduce CO2 emissions from the cement industry an effective an economically...... feasible technology is to be developed. The carbonate looping process is a promising technology, which is particularly suitable for the cement industry as limestone could be used for capture and release of CO2. Integration of carbonate looping process into cement pyroprocess has two advantages: 1...... integrated into cement pyro-process. The energy required for regeneration in the calciner increases with increase in average conversion of calcined limestone and energy that can be extracted from carbonator decreases with increasing average conversion. Further the influence of type of limestone...

  3. Acoustic monitoring techniques for corrosion degradation in cemented waste canisters

    International Nuclear Information System (INIS)

    Naish, C.C.; Buttle, D.; Wallace-Sims, R.; O'Brien, T.M.

    1991-01-01

    This report describes work to investigate acoustic emission as a non-intrusive monitor of corrosion and degradation of cemented wasteforms where the waste is a potentially reactive metal. The acoustic data collected shows good correlation with the corrosion rate as measured by hydrogen gas evolution rates and the electrochemically measured corrosion rates post cement hardening. The technique has been shown to be sensitive in detecting stress caused by expansive corrosion product within the cemented wasteform. The attenuation of the acoustic signal by the wasteform reduced the signal received by the monitoring equipment by a factor of 10 over a distance of approximately 150-400 mm, dependent on the water level in the cement. Full size packages were successfully monitored. It is concluded that the technique offers good potential for monitoring cemented containers of the more reactive metals, for example Magnox and aluminium. (author)

  4. Porous structure analysis of radioactive spent resin cementation matrix

    International Nuclear Information System (INIS)

    Zhou Yaozhong; Yun Guichun

    2004-01-01

    According to a cement product microstructure, a radioactive spent resin cementation matrix has the properties of porous matters. The distributing of the pore size and the pore microstructure stability are closely related to many crucial macro properties, including strength and permeability of the matrixes. By using a new computer-controlled Hg pressure test, a experiment methods of the matrix micro-properties was studied. By using porous structure analyses, it was found that the experimental method is useful for the future cementation research. In this test, it was also found that ASC cement matrixes of spent resin have superior microstructure to the OPC's. They have better pore size distribution, more stable structure and higher ability to hold the Hg in the matrixes than OPC's, and these properties are the important factors that make ASC cement matrixes have more stable macro-structure and lower leaching of nuclides. (authors)

  5. Reducing cement's CO2 footprint

    Science.gov (United States)

    van Oss, Hendrik G.

    2011-01-01

    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  6. Cement Mason's Curriculum. Instructional Units.

    Science.gov (United States)

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  7. Cementation of liquid radioactive waste

    International Nuclear Information System (INIS)

    Efremenkov, V.

    2004-01-01

    The cementation methods for immobilisation of radioactive wastes are discussed in terms of methodology, chemistry and properties of the different types of cements as well as the worldwide experience in this field. Two facilities for cementation - DEWA and MOWA - are described in details

  8. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  9. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Floyd, III, William C.; Spadaccini, Christopher M.; Vericella, John J.; Cowan, Kenneth Michael

    2017-03-14

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  10. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  11. Modeling the influence of limestone addition on cement hydration

    Directory of Open Access Journals (Sweden)

    Ashraf Ragab Mohamed

    2015-03-01

    Full Text Available This paper addresses the influence of using Portland limestone cement “PLC” on cement hydration by characterization of its microstructure development. The European Standard EN 197-1:2011 and Egyptian specification ESS 4756-1/2009 permit the cement to contain up to 20% ground limestone. The computational tools assist in better understanding the influence of limestone additions on cement hydration and microstructure development to facilitate the acceptance of these more economical and ecological materials. μic model has been developed to enable the modeling of microstructural evolution of cementitious materials. In this research μic model is used to simulate both the influence of limestone as fine filler, providing additional surfaces for the nucleation and growth of hydration products. Limestone powder also reacts relatively slow with hydrating cement to form monocarboaluminate (AFmc phase, similar to the mono-sulfoaluminate (AFm phase formed in ordinary Portland cement. The model results reveal that limestone cement has accelerated cement hydration rate, previous experimental results and computer model “cemhyd3d” are used to validate this model.

  12. Design and application of environmentally effective concrete with usage of chrysotile-cement waste

    Directory of Open Access Journals (Sweden)

    Egorova Lada

    2016-01-01

    Full Text Available Construction is resource-demanding industry, characterized by a large volume of waste. Particularly chrysotile cement waste obtained both in production and in dismantling over age chrysotile-cement products: corrugated asbestos boards and flat sheets, chrysotile-cement tubes. We propose to use dry chrysotile-cement waste as recycled aggregate for concrete. Based on developed compositions and identified properties of heavy concrete with chrysotile-cement waste introduce this technology to the production of foundation wall blocks. The studies confirmed the possibility of using chrysotile-cement aggregate and fine screening of crushing as a secondary coarse and fine aggregates for concrete with proper quality without increasing the cost of the product. Environmental safety of the obtained products was ensured. The direction for implementation of the research project was proposed.

  13. Durability of pulp fiber-cement composites

    Science.gov (United States)

    Mohr, Benjamin J.

    Wood pulp fibers are a unique reinforcing material as they are non-hazardous, renewable, and readily available at relatively low cost compared to other commercially available fibers. Today, pulp fiber-cement composites can be found in products such as extruded non-pressure pipes and non-structural building materials, mainly thin-sheet products. Although natural fibers have been used historically to reinforce various building materials, little scientific effort has been devoted to the examination of natural fibers to reinforce engineering materials until recently. The need for this type of fundamental research has been emphasized by widespread awareness of moisture-related failures of some engineered materials; these failures have led to the filing of national- and state-level class action lawsuits against several manufacturers. Thus, if pulp fiber-cement composites are to be used for exterior structural applications, the effects of cyclical wet/dry (rain/heat) exposure on performance must be known. Pulp fiber-cement composites have been tested in flexure to examine the progression of strength and toughness degradation. Based on scanning electron microscopy (SEM), environmental scanning electron microscopy (ESEM), energy dispersive spectroscopy (EDS), a three-part model describing the mechanisms of progressive degradation has been proposed: (1) initial fiber-cement/fiber interlayer debonding, (2) reprecipitation of crystalline and amorphous ettringite within the void space at the former fiber-cement interface, and (3) fiber embrittlement due to reprecipitation of calcium hydroxide filling the spaces within the fiber cell wall structure. Finally, as a means to mitigate kraft pulp fiber-cement composite degradation, the effects of partial portland cement replacement with various supplementary cementitious materials (SCMs) has been investigated for their effect on mitigating kraft pulp fiber-cement composite mechanical property degradation (i.e., strength and toughness

  14. Modified tricalcium silicate cement formulations with added zirconium oxide.

    Science.gov (United States)

    Li, Xin; Yoshihara, Kumiko; De Munck, Jan; Cokic, Stevan; Pongprueksa, Pong; Putzeys, Eveline; Pedano, Mariano; Chen, Zhi; Van Landuyt, Kirsten; Van Meerbeek, Bart

    2017-04-01

    This study aims to investigate the effect of modifying tricalcium silicate (TCS) cements on three key properties by adding ZrO 2 . TCS powders were prepared by adding ZrO 2 at six different concentrations. The powders were mixed with 1 M CaCl 2 solution at a 3:1 weight ratio. Biodentine (contains 5 wt.% ZrO 2 ) served as control. To evaluate the potential effect on mechanical properties, the mini-fracture toughness (mini-FT) was measured. Regarding bioactivity, Ca release was assessed using ICP-AES. The component distribution within the cement matrix was evaluated by Feg-SEM/EPMA. Cytotoxicity was assessed using an XTT assay. Adding ZrO 2 to TCS did not alter the mini-FT (p = 0.52), which remained in range of that of Biodentine (p = 0.31). Ca release from TSC cements was slightly lower than that from Biodentine at 1 day (p > 0.05). After 1 week, Ca release from TCS 30 and TCS 50 increased to a level that was significantly higher than that from Biodentine (p  0.05). EPMA revealed a more even distribution of ZrO 2 within the TCS cements. Particles with an un-reacted core were surrounded by a hydration zone. The 24-, 48-, and 72-h extracts of TCS 50 were the least cytotoxic. ZrO 2 can be added to TCS without affecting the mini-FT; Ca release was reduced initially, to reach a prolonged release thereafter; adding ZrO 2 made TCS cements more biocompatible. TCS 50 is a promising cement formulation to serve as a biocompatible hydraulic calcium silicate cement.

  15. Thermally Actuated Hydraulic Pumps

    Science.gov (United States)

    Jones, Jack; Ross, Ronald; Chao, Yi

    2008-01-01

    Thermally actuated hydraulic pumps have been proposed for diverse applications in which direct electrical or mechanical actuation is undesirable and the relative slowness of thermal actuation can be tolerated. The proposed pumps would not contain any sliding (wearing) parts in their compressors and, hence, could have long operational lifetimes. The basic principle of a pump according to the proposal is to utilize the thermal expansion and contraction of a wax or other phase-change material in contact with a hydraulic fluid in a rigid chamber. Heating the chamber and its contents from below to above the melting temperature of the phase-change material would cause the material to expand significantly, thus causing a substantial increase in hydraulic pressure and/or a substantial displacement of hydraulic fluid out of the chamber. Similarly, cooling the chamber and its contents from above to below the melting temperature of the phase-change material would cause the material to contract significantly, thus causing a substantial decrease in hydraulic pressure and/or a substantial displacement of hydraulic fluid into the chamber. The displacement of the hydraulic fluid could be used to drive a piston. The figure illustrates a simple example of a hydraulic jack driven by a thermally actuated hydraulic pump. The pump chamber would be a cylinder containing encapsulated wax pellets and containing radial fins to facilitate transfer of heat to and from the wax. The plastic encapsulation would serve as an oil/wax barrier and the remaining interior space could be filled with hydraulic oil. A filter would retain the encapsulated wax particles in the pump chamber while allowing the hydraulic oil to flow into and out of the chamber. In one important class of potential applications, thermally actuated hydraulic pumps, exploiting vertical ocean temperature gradients for heating and cooling as needed, would be used to vary hydraulic pressures to control buoyancy in undersea research

  16. Respiratory tract mortality in cement workers: a proportionate mortality study

    Science.gov (United States)

    2012-01-01

    Background The evidence regarding the association between lung cancer and occupational exposure to cement is controversial. This study investigated causes of deaths from cancer of respiratory tract among cement workers. Methods The deaths of the Greek Cement Workers Compensation Scheme were analyzed covering the period 1969-1998. All respiratory, lung, laryngeal and urinary bladder cancer proportionate mortality were calculated for cement production, maintenance, and office workers in the cement industry. Mortality from urinary bladder cancer was used as an indirect indicator of the confounding effect of smoking. Results Mortality from all respiratory cancer was significantly increased in cement production workers (PMR = 1.91; 95% CI 1.54 to 2.33). The proportionate mortality from lung cancer was significantly elevated (PMR = 2.05; 95% CI 1.65 to 2.52). A statistically significant increase in proportionate mortality due to respiratory (PMR = 1.7; 95% CI 1.2 to 2.34). and lung cancer (PMR = 1.67;95% CI = 1.15-2.34) among maintenance workers has been observed. The PMR among the three groups of workers (production, maintenance, office) did differ significantly for lung cancer (p = 0.001), while the PMR for urinary bladder cancer found to be similar among the three groups of cement workers. Conclusion Cement production, and maintenance workers presented increased lung and respiratory cancer proportionate mortality, and this finding probably cannot be explained by the confounding effect of smoking alone. Further research including use of prospective cohort studies is needed in order to establish a causal association between occupational exposure to cement and risk of lung cancer. PMID:22738120

  17. Energy Efficiency Improvement Opportunities for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

    2008-01-31

    This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

  18. Assessment of radon and thoron exhalation from Indian cement samples using smart radon and thoron monitors

    International Nuclear Information System (INIS)

    Sahoo, B.K.; Sapra, B.K; Agarwal, T.K.; Babu, D.A.R.

    2015-01-01

    It has been established that primarily, there exist two important sources that contribute to indoor radon/thoron namely, the exhalation from ground and building materials. The contribution from ground, although significant, is treated as a case of existing exposure. Then, the only source that can be controlled during the construction is the choice of building materials. Cement is an important building material used in the construction of houses and buildings in India. The housing sector is the largest cement consumer with 53% of the total Indian cement demand followed by the infrastructure sector. India with a production capacity of 165 million tones (MT) (in 2007), was the second largest cement producer in the world after China. The industry produces various types of cement like ordinary portland cement (OPC), Portland pozzolana cement (PPC), portland slag cement (PSC), rapid hardening portland cement (RHPC), sulphate resistant cement (SRC) and white cement (WC). Several studies have been undertaken on cement in various countries because it is commonly used in bulk quantities in the construction of houses and other civil structures. However, detailed information regarding the radon and thoron exhalation into indoor air from various types of cements produced in India is scarce. In the present work, an attempt has been made to systematically determine the radon and thoron exhalation from 50 cement samples (17 OPC, 15 PPC, 04 PSC, 06 RHPC, 04 WC and 04 SRC). The data thus obtained is used to calculate the indoor radon and thoron source term and the contributed inhalation dose based on a model room structure. The measured values of radon and thoron exhalation from cement samples were comparable with the reported values in other countries. This study showed that the cement samples used in civil constructions do not pose any radiological hazard to the Indian population. (author)

  19. Peri-Implantitis Associated with Type of Cement: A Retrospective Analysis of Different Types of Cement and Their Clinical Correlation to the Peri-Implant Tissue.

    Science.gov (United States)

    Korsch, Michael; Walther, Winfried

    2015-10-01

    The cementation of fixed implant-supported dental restorations involves the risk of leaving excess cement in the mouth which can promote biofilm formation in the peri-implant sulcus. As a result, an inflammation may develop. The aim of the present study was to investigate the clinical effect of two different luting cements on the peri-implant tissue. Within the scope of a retrospective clinical follow-up study, the prosthetic structures of 22 patients with 45 implants were revised. In all cases, a methacrylate cement (Premier Implant Cement [PIC], Premier® Dental Products Company, Plymouth Meeting, PA, USA) had been used for cementation. In 16 additional patients with 28 implants, the suprastructures were retained with a zinc oxide-eugenol cement (Temp Bond [TB], Kerr Sybron Dental Specialities, Glendora, CA, USA). These patients were evaluated in the course of routine treatment. In both populations, the retention time of the suprastructures was similar (TB 3.77 years, PIC 4.07 years). In the PIC cases, 62% of all implants had excess cement. In the TB cases, excess cement was not detectable on any of the implants. Bleeding on probing was significantly more frequent on implants cemented with PIC (100% with and 94% without excess cement) than on implants cemented with TB (46%). Pocket suppuration was observed on 89% of the PIC-cemented implants with excess cement (PIC without excess cement 24%), whereas implants with TB were not affected by it at all. The peri-implant bone loss was significantly greater in the PIC patients (with excess cement 1.37 mm, without excess cement 0.41 mm) than it was in the TB patients (0.07 mm). The frequency of undetected excess cement depends essentially on the type of cement used. Cements that tend to leave more undetected excess have a higher prevalence for peri-implant inflammation and cause a more severe peri-implant bone loss. © 2014 Wiley Periodicals, Inc.

  20. Processing method for cleaning water waste from cement kneader

    International Nuclear Information System (INIS)

    Soda, Kenzo; Fujita, Hisao; Nakajima, Tadashi.

    1990-01-01

    The present invention concerns a method of processing cleaning water wastes from a cement kneader in a case of processing liquid wastes containing radioactive wastes or deleterious materials such as heavy metals by means of cement solidification. Cleaning waste wastes from the kneader are sent to a cleaning water waste tank, in which gentle stirring is applied near the bottom and sludges are retained so as not to be coagulated. Sludges retained at the bottom of the cleaning water waste tank are sent after elapse of a predetermined time and then kneaded with cements. Thus, since the sludges in the cleaning water are solidified with cement, inhomogenous solidification products consisting only of cleaning sludges with low strength are not formed. The resultant solidification product is homogenous and the compression strength thereof reaches such a level as capable of satisfying marine disposal standards required for the solidification products of radioactive wastes. (I.N.)

  1. Animated sulfonated or sulformethylated lignins as cement fluid loss control additives

    Energy Technology Data Exchange (ETDEWEB)

    Schilling, P.

    1991-05-07

    This patent describes a method of cementing a zone in a well penetrating a subterranean formation comprising injecting down the well and positioning in the zone to be cemented a hydraulic aqueous cement slurry composition. It comprises: a hydraulic cement, and the following expressed as parts by weight per 100 parts of the hydraulic cement, water from about 25 to 105 parts, and a fluid loss control additive comprising from about 0.5 to 2.5 parts of a compound selected from the group consisting of a sulfonated lignin and a sulfomethylated lignin, wherein the lignin has been aminated by reacting it with between about 2-5 moles of a polyamine and 2-5 moles of an aldehyde per 1,000g of the lignin, and 0.1 to 1.5 parts of a compound selected from the group consisting of sodium carbonate, sodium metasilicate, sodium phosphate, sodium sulfite and sodium naphthalene sulfonate and a combination thereof.

  2. Digital switched hydraulics

    Science.gov (United States)

    Pan, Min; Plummer, Andrew

    2018-06-01

    This paper reviews recent developments in digital switched hydraulics particularly the switched inertance hydraulic systems (SIHSs). The performance of SIHSs is presented in brief with a discussion of several possible configurations and control strategies. The soft switching technology and high-speed switching valve design techniques are discussed. Challenges and recommendations are given based on the current research achievements.

  3. Hydraulic Structures : Caissons

    NARCIS (Netherlands)

    Voorendt, M.Z.; Molenaar, W.F.; Bezuyen, K.G.

    These lecture notes on caissons are part of the study material belonging to the course 'Hydraulic Structures 1' (code CTB3355), part of the Bachelor of Science education and the Hydraulic Engineering track of the Master of Science education for civil engineering students at Delft University of

  4. Dentin-cement Interfacial Interaction

    Science.gov (United States)

    Atmeh, A.R.; Chong, E.Z.; Richard, G.; Festy, F.; Watson, T.F.

    2012-01-01

    The interfacial properties of a new calcium-silicate-based coronal restorative material (Biodentine™) and a glass-ionomer cement (GIC) with dentin have been studied by confocal laser scanning microscopy (CLSM), scanning electron microscopy (SEM), micro-Raman spectroscopy, and two-photon auto-fluorescence and second-harmonic-generation (SHG) imaging. Results indicate the formation of tag-like structures alongside an interfacial layer called the “mineral infiltration zone”, where the alkaline caustic effect of the calcium silicate cement’s hydration products degrades the collagenous component of the interfacial dentin. This degradation leads to the formation of a porous structure which facilitates the permeation of high concentrations of Ca2+, OH-, and CO32- ions, leading to increased mineralization in this region. Comparison of the dentin-restorative interfaces shows that there is a dentin-mineral infiltration with the Biodentine, whereas polyacrylic and tartaric acids and their salts characterize the penetration of the GIC. A new type of interfacial interaction, “the mineral infiltration zone”, is suggested for these calcium-silicate-based cements. PMID:22436906

  5. Cement and concrete options paper

    International Nuclear Information System (INIS)

    1999-10-01

    Greenhouse gas emissions associated with the production of concrete are projected to increase from 10.5 million tonnes in 1990 to almost 14 million tonnes in 2010. Over half of this amount will be non-energy related emissions of carbon dioxide resulting from the conversion of limestone to lime. According to this report by industry experts, the industry has an excellent record of improving energy efficiency and there are few easy gains remaining. Nevertheless, improvements in energy efficiency and fuel use, increased use of concrete where it can be shown to result in net reduction of GHG emissions, and partial replacement of cement by supplementary cementitious materials that involve no additional generation of GHGs, could yield an approximate reduction in carbon dioxide emissions of nearly seven million tons in 2010. The industry proposes three measures to realise these benefits: (1) encouraging replacement of fossil fuels by otherwise waste material, (2) encouraging increased use of concrete in constructing houses and roads, and (3) encouraging increased use of supplementary cementing materials. The industry is opposed to carbon or energy taxes that increase the cost of doing business, on the grounds that such taxes would adversely affect the industry's competitive position internationally. tabs

  6. Physicochemical changes of cements by ground water corrosion in radioactive waste storage; Evolucion fisicoquimica de los cementos por corrosion de aguas subterraneas en un almacen de desechos radioactivos

    Energy Technology Data Exchange (ETDEWEB)

    Contreras R, A.; Badillo A, V. E.; Robles P, E. F. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Nava E, N. [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas No. 152, Col. San Bartolo Atepehuacan, 07730 Mexico D. F. (Mexico)], e-mail: aida.contreras@inin.gob.mx

    2009-10-15

    Knowing that the behavior of cementations materials based on known hydraulic cement binder is determined essentially by the physical and chemical transformation of cement paste (water + cement) that is, the present study is essentially about the cement paste evolution in contact with aqueous solutions since one of principal risks in systems security are the ground and surface waters, which contribute to alteration of various barriers and represent the main route of radionuclides transport. In this research, cements were hydrated with different relations cement-aqueous solution to different times. The pastes were analyzed by different solid observation techniques XRD and Moessbauer with the purpose of identify phases that form when are in contact with aqueous solutions of similar composition to ground water. The results show a definitive influence of chemical nature of aqueous solution as it encourages the formation of new phases like hydrated calcium silicates, which are the main phases responsible of radionuclides retention in a radioactive waste storage. (Author)

  7. Vibration of hydraulic machinery

    CERN Document Server

    Wu, Yulin; Liu, Shuhong; Dou, Hua-Shu; Qian, Zhongdong

    2013-01-01

    Vibration of Hydraulic Machinery deals with the vibration problem which has significant influence on the safety and reliable operation of hydraulic machinery. It provides new achievements and the latest developments in these areas, even in the basic areas of this subject. The present book covers the fundamentals of mechanical vibration and rotordynamics as well as their main numerical models and analysis methods for the vibration prediction. The mechanical and hydraulic excitations to the vibration are analyzed, and the pressure fluctuations induced by the unsteady turbulent flow is predicted in order to obtain the unsteady loads. This book also discusses the loads, constraint conditions and the elastic and damping characters of the mechanical system, the structure dynamic analysis, the rotor dynamic analysis and the system instability of hydraulic machines, including the illustration of monitoring system for the instability and the vibration in hydraulic units. All the problems are necessary for vibration pr...

  8. Physical, chemical and radioactive characterization of co-products from titanum dioxide industry for valorization in the cement industry; Caracterizacion fisico-quimica y radiactiva de los sub-productos provenientes de la industria de dioxido de titanio para su valorizacion en la industria del cemento: implicaciones radiologicas.

    Energy Technology Data Exchange (ETDEWEB)

    Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

    2011-07-01

    The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanum dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields sucha as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

  9. Physical, chemical and radioactive characterization of co-products from titanium dioxide industry for valorization in the cement industry; Caracterizacion fisico-quimica y radiactiva de los sub-productos provenientes de la industria de dioxido de titanio para su valorizacion en la industria del cemento: implicaciones radiologicas.

    Energy Technology Data Exchange (ETDEWEB)

    Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

    2011-07-01

    The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanium dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields such a as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

  10. Research on stress distribution regularity of cement sheaths of radial well based on ABAQUS

    Science.gov (United States)

    Shi, Jihui; Cheng, Yuanfang; Li, Xiaolong; Xiao, Wen; Li, Menglai

    2017-12-01

    To ensure desirable outcome of hydraulic fracturing based on ultra-short radius radial systems, it is required to investigate the stress distribution regularity and stability of the cement sheath. On the basis of the theoretical model of the cement sheath stress distribution, a reservoir mechanical model was built using the finite element software, ABAQUS, according to the physical property of a certain oil reservoir of the Shengli oilfield. The stress distribution of the casing-cement-sheath-formation system under the practical condition was simulated, based on which analyses were conducted from multiple points of view. Results show that the stress on the internal interface of the cement sheath exceeds that on the external interface, and fluctuates with higher amplitudes, which means that the internal interface is the most failure-prone. The unevenness of the cement sheath stress distribution grows with the increasing horizontal principal stress ratio, and so does the variation magnitude. This indicates that higher horizontal principal stress ratios are unfavourable for the structural stability of the cement sheath. Both the wellbore quantity of the URRS and the physical property of the material can affect the cement sheath distribution. It is suggested to optimize the quantity of the radial wellbore and use cement with a lower elastic modulus and higher Poisson’s ratio. At last, the impact level of the above factor was analysed, with the help of the grey correlation analysis.

  11. The influence of prefabricated pipe cement coatings and those made during pipe renovation on drinking water quality

    Directory of Open Access Journals (Sweden)

    Młyńska Anna

    2017-01-01

    Full Text Available Nowadays, cement coatings are often used as an anticorrosion protection of the internal surfaces of manufactured ductile iron water pipes. The protective cement linings are also commonly used for old water pipe renovation. In both cases, the cement lining is an excellent anticorrosion protection of the pipelines, effectively separating the pipe wall from the flowing water. Moreover, cement linings protect the pipelines not only by a mechanical barrier, but also by a chemical barrier creating a highly alkaline environment in water contact with the metal pipe wall. In addition, cement coatings have an ability for so-called self-regeneration and provide the improvement of hydraulic conditions inside the pipelines. In turn, the differences between the analysed cement coatings mainly depend on the types of cements used and techniques of cement mortar spraying. As was expected, they influence the quality of water having contact with the coating. A comparison of the impact of cement coatings manufactured in factories and sprayed on building sites during the renovation on drinking water quality parameters was performed in the study. The experiments were conducted in laboratory conditions, using the test stands prepared for this purpose. The results include analysis of selected water quality parameters for the samples contacting with cement mortar and collected during the investigation.

  12. PURIFIED WASTE FCC CATALYST AS A CEMENT REPLACEMENT MATERIAL

    Directory of Open Access Journals (Sweden)

    Danute Vaiciukyniene

    2015-06-01

    Full Text Available Zeolites are commonly used in the fluid catalytic cracking process. Zeolite polluted with oil products and became waste after some time used. The quantity of this waste inevitably rises by expanding rapidly oil industry. The composition of these catalysts depends on the manufacturer and on the process that is going to be used. The main factors retarding hydration process of cement systems and modifying them strength are organic compounds impurities in the waste FCC catalyst. The present paper shows the results of using purified waste FCC catalyst (pFCC from Lithuania oil refinery, as Portland cement replacement material. For this purpose, the purification of waste FCC catalyst (FCC samples was treated with hydrogen peroxide. Hydrogen peroxide (H2O2 is one of the most powerful oxidizers known. By acting of waste with H2O2 it can eliminate the aforementioned waste deficiency, and the obtained product becomes one of the most promising ingredients, in new advanced building materials. Hardened cement paste samples with FCC or pFCC were formed. It was observed that the pFCC blended cements developed higher strength, after 28 days, compared to the samples with FCC or reference samples. Typical content of Portland cement substituting does not exceed 30 % of mass of Portland cement in samples. Reducing the consumption of Portland cement with utilizing waste materials is preferred for reasons of environmental protection.

  13. Use of petroleum code as fuel in the cement industry

    International Nuclear Information System (INIS)

    Nawaz, S.

    2006-01-01

    The Cement industry is a very energy intensive industry. Each ton of cement produced requires 60 to 130 kilograms of fuel oil or an equivalent fuelling amount also requires an average 110 kWh of electricity as well over 40% of total production cost is the energy requirements in the cement industry (i.2). Normally oil, gas or coal is fired in cement kilns as traditional fuels. However use of waste, both as alternative fuels and raw materials is now common practice in many cement companies. Many different types of wastes are burnt today in cement kilns like used tyres, rubber, paper waste, waste oils, waste wood, paper sludge, sewage, animal meal and animal remains (i,4). The choice of fuel for the purpose is normally based on price and availability considering different properties of the fuel as energy contents, ash contents, moisture and volatiles contents. Petcoke is not yet produced in any petroleum refinery in Pakistan but it is abundantly available in the market worldwide as it is obtained as a waste product during the refining processes. The purpose of the current research is to figure out the suitability of petroleum coke as a fuel for cement industry both on technical and economic basis. (author)

  14. Drilling mud and cement slurry rheology manual

    Energy Technology Data Exchange (ETDEWEB)

    This book is not primarily concerned with theory. Its basic approach is practical. It has attempted to present a logical treatment which will be easy to apply in practice. As a result, certain computing methods were omitted, and precision sometimes has to be sacrificed to simplicity. However, no apology is made for the use of such approximations; in fact, any attempt at rigor would be doomed to failure, in view of the many inherent factors which do not lend themselves to quantitative treatment. Chapter 1: deals with fundamental concepts. Chapter 2: refers to the general principles involved in determining rheological parameters of drilling fluids and cement slurries. Chapter 3: relates to practical methods for using the results obtained in the first two Chapters, in units employed on the worksite. It is primarily intended for technicians called upon to make ''hydraulic'' computations during drilling. Chapter 4: contains several examples.

  15. Handbook of hydraulic fluid technology

    CERN Document Server

    Totten, George E

    2011-01-01

    ""The Handbook of Hydraulic Fluid Technology"" serves as the foremost resource for designing hydraulic systems and for selecting hydraulic fluids used in engineering applications. Featuring new illustrations, data tables, as well as practical examples, this second edition is updated with essential information on the latest hydraulic fluids and testing methods. The detailed text facilitates unparalleled understanding of the total hydraulic system, including important hardware, fluid properties, and hydraulic lubricants. Written by worldwide experts, the book also offers a rigorous overview of h

  16. Copper-promoted cementation of antimony in hydrochloric acid system: A green protocol

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Lian-Kui; Li, Ying-Ying; Cao, Hua-Zhen; Zheng, Guo-Qu, E-mail: zhenggq@zjut.edu.cn

    2015-12-15

    Highlights: • Antimony can be efficiently removed by cementation with copper powder. • Cemented antimony is in the form of Cu{sub 2}Sb. • Consumed copper powder is transformed to CuCl. • The cementation is a chemically controlled step. • No toxic stibine generates during the cementation process. - Abstract: A new method of recovering antimony in hydrochloric acid system by cementation with copper powder was proposed and carried out at laboratory scale. Thermodynamic analysis and cyclic voltammetry test were conducted to study the cementation process. This is a novel antimony removal technology and quite meets the requirements of green chemistry. The main cement product Cu{sub 2}Sb is a promising anodic material for lithium and sodium ion battery. And nearly all consumed copper powder are transformed into CuCl which is an important industrial material. The effect of reaction temperature, stoichiometric ratio of Cu to Sb(III), stirring rate and concentration of HCl on the cementation efficiency of antimony were investigated in detail. Optimized cementation condition is obtained at 60 °C for 120 min and stirring rate of 600 rpm with Cu/Sb(III) stoichiometric ratio of 6 in 3 mol L{sup −1} HCl. At this time, nearly all antimony can be removed by copper powder and the cementation efficiency is over 99%. The structure and morphologies of the cement products were characterized by X-ray diffraction and scanning electron microscopy, respectively. Results show that the reaction temperature has little influence on the morphology of the cement products which consist of particles with various sizes. The activation energy of the cementation antimony on copper is 37.75 kJ mol{sup −1}, indicating a chemically controlled step. Inductively coupled plasma mass spectrometry results show that no stibine generates during the cementation process.

  17. Energy optimization and reduction of carbon footprint in cement manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Gallestey, Eduardo; Crosley, Gabriela; Wilson, Andrew; Maier, Urs; Hoppler, Rolf; Boerrnert, Thomas

    2010-09-15

    Cement producers are large consumers of thermal and electrical energy, which are only available at steadily increasing costs. Efforts to reduce demands by using higher efficiency equipment and substituting -fuels and raw materials to lower production costs have been addressed in recent years. Under the Kyoto Protocol industrialised countries agreed to reduce their collective greenhouse gas emissions. Cement producers as some of the largest emitters of CO2 have been especially challenged to find new and innovative ways to reduce greenhouse gas emissions. This paper summarise some ABB technologies developed to assist the cement industry to meet these goals.

  18. Simplified cementation of lithium disilicate crowns: Retention with various adhesive resin cement combinations.

    Science.gov (United States)

    Johnson, Glen H; Lepe, Xavier; Patterson, Amanda; Schäfer, Oliver

    2017-09-27

    A composite resin cement and matching self-etch adhesive was developed to simplify the dependable retention of lithium disilicate crowns. The efficacy of this new system is unknown. The purpose of this in vitro study was to determine whether lithium disilicate crowns cemented with a new composite resin and adhesive system and 2 other popular systems provide clinically acceptable crown retention after long-term aging with monthly thermocycling. Extracted human molars were prepared with a flat occlusal surface, 20-degree convergence, and 4 mm axial length. The axio-occlusal line angle was slightly rounded. The preparation surface area was determined by optical scanning and the analysis of the standard tessellation language (STL) files. The specimens were distributed into 3 cement groups (n=12) to obtain equal mean surface areas. Lithium disilicate crowns (IPS e.max Press) were fabricated for each preparation, etched with 9.5% hydrofluoric acid for 15 seconds, and cleaned. Cement systems were RelyX Ultimate with Scotch Bond Universal (3M Dental Products); Monobond S, Multilink Automix with Multilink Primer A and B (Ivoclar Vivadent AG); and NX3 Nexus with OptiBond XTR (Kerr Corp). Each adhesive provided self-etching of the dentin. Before cementation, the prepared specimens were stored in 35°C water. A force of 196 N was used to cement the crowns, and the specimens were polymerized in a 35°C oven at 100% humidity. After 24 hours of storage at 100% humidity, the cemented crowns were thermocycled (5°C to 55°C) for 5000 cycles each month for 6 months. The crowns were removed axially at 0.5 mm/min. The removal force was recorded and the dislodgement stress calculated using the preparation surface area. The type of cement failure was recorded, and the data were analyzed by 1-way ANOVA and the chi-square test (α=.05) after the equality of variances had been assessed with the Levene test. The Levene test was nonsignificant (P=.936). The ANOVA revealed the mean removal

  19. Hydraulic fracturing chemicals and fluids technology

    CERN Document Server

    Fink, Johannes

    2013-01-01

    When classifying fracturing fluids and their additives, it is important that production, operation, and completion engineers understand which chemical should be utilized in different well environments. A user's guide to the many chemicals and chemical additives used in hydraulic fracturing operations, Hydraulic Fracturing Chemicals and Fluids Technology provides an easy-to-use manual to create fluid formulations that will meet project-specific needs while protecting the environment and the life of the well. Fink creates a concise and comprehensive reference that enables the engineer to logically select and use the appropriate chemicals on any hydraulic fracturing job. The first book devoted entirely to hydraulic fracturing chemicals, Fink eliminates the guesswork so the engineer can select the best chemicals needed on the job while providing the best protection for the well, workers and environment. Pinpoints the specific compounds used in any given fracturing operation Provides a systematic approach to class...

  20. Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

    OpenAIRE

    Beltagui, Hoda; Sonebi, Mohammed; Maguire, K.; Taylor, Susan

    2018-01-01

    Cement kiln dust (CKD) is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA) due to its high alkalinity, which can be utilised in low ...

  1. Statistical study of chemical additives effects in the waste cementation

    International Nuclear Information System (INIS)

    Tello, Cledola C.O. de; Diniz, Paula S.; Haucz, Maria J.A.

    1997-01-01

    This paper presents the statistical study, that was carried out to analyse the chemical additives effect in the waste cementation process. Three different additives from two industries were tested: set accelerator, set retarder and super plasticizers, in cemented pates with and without bentonite. The experiments were planned in accordance with the 2 3 factorial design, so that the effect of each type of additive, its quantity and manufacturer in cemented paste and specimens could be evaluated. The results showed that the use of these can improve the cementation process and the product. The admixture quantity and the association with bentonite were the most important factors affecting the process and product characteristics. (author). 4 refs., 9 figs., 4 tabs

  2. Cement-latex grouting mortar for cementing boreholes

    Energy Technology Data Exchange (ETDEWEB)

    Kateev, I S; Golyshkina, L A; Gorbunova, I V; Kurochkin, B M; Vakula, Ya V

    1980-01-01

    The need for the development of cement-latex grouting mortar for the purpose of separating strata when reinforcing boreholes at deposits in the Tatar Associated SSR is evaluated. Results of studies of the physical and mechanical properties of cement-latex grouting mortar systems (mortar plus brick) are presented. Formulas for preparing cement-latex grouting mortor are evaluated and results of industrial tests of such mortars shown.

  3. Kinetics of strength gain of biocidal cements

    Directory of Open Access Journals (Sweden)

    Rodin Aleksandr Ivanovich

    Full Text Available Biocorrosion becomes the determinative durability factor of buildings and constructions. Damages of construction materials caused by bacteria, filamentous fungi, actinomycetes constitute a serious danger to the constructions of a building or a structure and to the health of people. Biodeteriorations are typical both in old and new constructions. A great quantity of destruction factors of industrial and residential buildings under the influence of microorganisms was established in practice. Providing products and constructions based on concretes fungicidal and bactericidal properties is an important direction of modern construction material science. The most efficient way to solve this task is creation of biocidal cements. The article presents the results of experimental studies of kinetic dependences of strength gain by biocidal cements by physico-mechanical and physico-chemical analysis methods. The identical velocity character of initial hydration of the developed compositions of biocidal cements is set, as well as a more calm behavior of hardening processes at later terms. It has been established that the compositions of biocidal cements modified by sodium sulfate and sodium fluoride possess the greatest strength.

  4. The fixation of radioactive wastes in cement

    International Nuclear Information System (INIS)

    Kulichenko, V.V.; Dukhovich, F.S.; Volkova, O.I.; Boyarinova, M.V.

    1976-01-01

    The authors study the leaching behaviour of the main long-lived fission products 90 Sr and 137 Cs. It is found that 90 Sr and 137 Cs have high elution values, namely (2-12) x 10 -2 resp. (2-6) x 10 -2 g/cm 2 /24h, independently of the type of waste. On the basis of these results, maximum concentrations for the solutions in the cement/solution mixtures are proposed. Further studies relate to the formation of radiolysis gas in the waste fixed to cement. Experiments are described to make use of the empty space in the containers, filled with solid waste by filling them with mixtures of cement and liquid radioactive waste of 10 -4 to 1- 6 Ci. The ratio solution/cement should amount to 0.5. The containers are then buried underground. This method of combined waste storage helped to reduce the cost for the storage of liquid waste by about 40-50%. (RB) [de

  5. CEMENT BONDED COMPOSITES – A MECHANICAL REVIEW

    Directory of Open Access Journals (Sweden)

    Stephan Frybort

    2008-05-01

    Full Text Available Over the last years promising cement bonded wood composites for structural purposes have evolved. Durability, toughness, high dimen-sional stability, resistance against environmental influences such as biodegradation or weathering but also availability of the raw material as well as economic factors are features which can make cement-bonded composites superior to conventionally bonded composites. This paper reviews the relationship of diverse parameters, including density and particle size on mechanical and physical properties of cement bonded composites, based on published sources from the last 60 years. For general and recent information about bonding mechanisms, compatibility and setting problems, determination and improvement of compatibility, the used raw materials as well as accelerators are discussed. The main part deals with failure mechanisms in connection with several production parameters. Furthermore, the influence of particle size and geometry, orientation of the particles, cement-wood ratio and the effect of accelerators and treatment of the particles on modulus of elasticity, modulus of rupture as well as thickness swelling are discussed.

  6. Chemical environment in cements

    International Nuclear Information System (INIS)

    Glasser, F.B.; Angus, M.J.; McCulloch, C.E.; Macphee, D.; Rahman, A.A.

    1984-01-01

    The alkalinity of Portland cements is responsible for precipitation and low solubility of many radwastes species. The sources of alkalinity are evaluated and two chemical models, based on experimental and theoretical data presented enabling the effect of blending agents (PFA, silica fume, etc.) to be evaluated and the alkalinity of the system at longer ages predicted. The data take the form of a solubility model which is applicable to non-heat generating wastes. 7 refs., 10 figs

  7. Hydraulic release oil tool

    International Nuclear Information System (INIS)

    Mims, M.G.; Mueller, M.D.; Ehlinger, J.C.

    1992-01-01

    This patent describes a hydraulic release tool. It comprises a setting assembly; a coupling member for coupling to drill string or petroleum production components, the coupling member being a plurality of sockets for receiving the dogs in the extended position and attaching the coupling member the setting assembly; whereby the setting assembly couples to the coupling member by engagement of the dogs in the sockets of releases from and disengages the coupling member in movement of the piston from its setting to its reposition in response to a pressure in the body in exceeding the predetermined pressure; and a relief port from outside the body into its bore and means to prevent communication between the relief port and the bore of the body axially of the piston when the piston is in the setting position and to establish such communication upon movement of the piston from the setting position to the release position and reduce the pressure in the body bore axially of the piston, whereby the reduction of the pressure signals that the tool has released the coupling member

  8. Leaching tests of cemented organic radioactive waste

    International Nuclear Information System (INIS)

    Calabria, Jaqueline A. Almeida; Haucz, Maria Judite A.; Tello, Cledola Cassia O.

    2011-01-01

    The use of radioisotopes in research, medical and industrial activities generates organic liquid radioactive wastes. At Centro de Desenvolvimento da Tecnologia Nuclear (CDTN) are produced organic liquid wastes from different sources, one of these are the solvent extraction activities, whose the waste volume is the largest one. Therefore a research was carried out to treat them. Several techniques to treat organic liquid radioactive wastes have been evaluated, among them incineration, oxidation processes, alkaline hydrolysis, distillation, absorption and cementation. Laboratory experiments were accomplished to establish the most adequate process in order to obtain qualified products for storage and disposal. Absorption followed by cementation was the procedure used in this study, i.e. absorbent substances were added to the organic liquid wastes before mixing with the cement. Initially were defined the absorbers, and evaluated the formulation in relation to the compressive strength of its products. Bentonite from different suppliers (B and G) and vermiculite in two granulometries (M - medium and F - small) were tested. In order to assess the product quality the specimens were submitted to the leaching test according the Standard ISO 6961 and its results were evaluated. Then they were compared with the values established by Standard CNEN NN 6.09 A cceptance criteria for waste products to be disposed , to verify if they meet the requirements for safely storage and disposal. Through this study the best formulations to treat the organic wastes were established. (author)

  9. Barium aluminate cement: its application

    International Nuclear Information System (INIS)

    Drozdz, M.; Wolek, W.

    1975-01-01

    The technology of manufacturing barium aluminate cement from barium sulfate and alumina, using a rotary kiln for firing the clinker is described. The method of granulation of the homogenized charge was used. Conditions of using the ''to mud'' method in industry were indicated. The physical and chemical properties of barium aluminate cement are determined and the quality of several batches of cement prepared on a semi-industrial scale and their suitability for making highly refractory concretes are tested. The optimal composition of the concretes is determined as a function of the mixing water and barium aluminate cement contents. Several experimental batches of concretes were used in the linings of furnaces in the steel industry. The suitability of these cements for use in fields other than steelmaking is examined. It is established that calcium aluminate cement has certain limited applications [fr

  10. Stabilisation of clayey soils with high calcium fly ash and cement

    Energy Technology Data Exchange (ETDEWEB)

    S. Kolias; V. Kasselouri-Rigopoulou; A. Karahalios [National Technical University of Athens, Athens (Greece)

    2005-02-01

    The effectiveness of using high calcium fly ash and cement in stabilising fine-grained clayey soils (CL,CH) was investigated in the laboratory. Strength tests in uniaxial compression, in indirect (splitting) tension and flexure were carried out on samples to which various percentages of fly ash and cement had been added. Modulus of elasticity was determined at 90 days with different types of load application and 90-day soaked CBR values are also reported. Pavement structures incorporating subgrades improved by in situ stabilisation with fly ash and cement were analyzed for construction traffic and for operating traffic. These pavements are compared with conventional flexible pavements without improved subgrades and the results clearly show the technical benefits of stabilising clayey soils with fly ash and cement. In addition TG-SDTA and XRD tests were carried out on certain samples in order to study the hydraulic compounds, which were formed.

  11. Sulfur polymer cement, a solidification and stabilization agent for hazardous and radioactive wastes

    International Nuclear Information System (INIS)

    Darnell, G.R.

    1992-01-01

    Hydraulic cements have been the primary radioactive waste stabilization agents in the United States for 50 years. Twelve years ago, Brookhaven National Laboratory was funded by the Department of Energy's Defense Low-Level Waste Management Program to test and develop sulfur polymer cement (SPC). It has stabilized routine wastes as well as some troublesome wastes with high waste-to-agent ratios. The Department of Energy's Hazardous Waste Remedial Action Program joined the effort by providing funding for testing and developing sulfur polymer cement as a hazardous-waste stabilization agent. Sulfur polymer cement has passed all the laboratory scale tests required by the US Environmental Protection Agency and US Nuclear Regulatory Commission. Two decades of tests by the US Bureau of Mines and private concrete contractors indicate this agent is likely to exceed other agents in longevity. This bulletin provides technical data from pertinent tests conducted by these various entities

  12. Hydraulic Yaw System

    DEFF Research Database (Denmark)

    Stubkier, Søren; Pedersen, Henrik C.; Mørkholt, M.

    a hydraulic soft yaw system, which is able to reduce the loads on the wind turbine significantly. A full scale hydraulic yaw test rig is available for experiments and tests. The test rig is presented as well as the system schematics of the hydraulic yaw system....... the HAWC2 aeroelastic code and an extended model of the NREL 5MW turbine combined with a simplified linear model of the turbine, the parameters of the soft yaw system are optimized to reduce loading in critical components. Results shows that a significant reduction in fatigue and extreme loads to the yaw...... system and rotor shaft when utilizing the soft yaw drive concept compared to the original stiff yaw system. The physical demands of the hydraulic yaw system are furthermore examined for a life time of 20 years. Based on the extrapolated loads, the duty cycles show that it is possible to construct...

  13. Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Conrad, Finn

    2005-01-01

    The paper presents research results using IT-Tools for CAD and dynamic modelling, simulation, analysis, and design of water hydraulic actuators for motion control of machines, lifts, cranes and robots. Matlab/Simulink and CATIA are used as IT-Tools. The contributions include results from on......-going research projects on fluid power and mechatronics based on tap water hydraulic servovalves and linear servo actuators and rotary vane actuators for motion control and power transmission. Development and design a novel water hydraulic rotary vane actuator for robot manipulators. Proposed mathematical...... modelling, control and simulation of a water hydraulic rotary vane actuator applied to power and control a two-links manipulator and evaluate performance. The results include engineering design and test of the proposed simulation models compared with IHA Tampere University’s presentation of research...

  14. Hydraulic hoisting and backfilling

    Science.gov (United States)

    Sauermann, H. B.

    In a country such as South Africa, with its large deep level mining industry, improvements in mining and hoisting techniques could result in substantial savings. Hoisting techniques, for example, may be improved by the introduction of hydraulic hoisting. The following are some of the advantages of hydraulic hoisting as against conventional skip hoisting: (1) smaller shafts are required because the pipes to hoist the same quantity of ore hydraulically require less space in the shaft than does skip hoisting equipment; (2) the hoisting capacity of a mine can easily be increased without the necessity of sinking new shafts. Large savings in capital costs can thus be made; (3) fully automatic control is possible with hydraulic hoisting and therefore less manpower is required; and (4) health and safety conditions will be improved.

  15. Properties and hydration of blended cements with steelmaking slag

    International Nuclear Information System (INIS)

    Kourounis, S.; Tsivilis, S.; Tsakiridis, P.E.; Papadimitriou, G.D.; Tsibouki, Z.

    2007-01-01

    The present research study investigates the properties and hydration of blended cements with steelmaking slag, a by-product of the conversion process of iron to steel. For this purpose, a reference sample and three cements containing up to 45% w/w steel slag were tested. The steel slag fraction used was the '0-5 mm', due to its high content in calcium silicate phases. Initial and final setting time, standard consistency, flow of normal mortar, autoclave expansion and compressive strength at 2, 7, 28 and 90 days were measured. The hydrated products were identified by X-ray diffraction while the non-evaporable water was determined by TGA. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. It is concluded that slag can be used in the production of composite cements of the strength classes 42.5 and 32.5 of EN 197-1. In addition, the slag cements present satisfactory physical properties. The steel slag slows down the hydration of the blended cements, due to the morphology of contained C 2 S and its low content in calcium silicates

  16. The hydraulic wheel

    International Nuclear Information System (INIS)

    Alvarez Cardona, A.

    1985-01-01

    The present article this dedicated to recover a technology that key in disuse for the appearance of other techniques. It is the hydraulic wheel with their multiple possibilities to use their energy mechanical rotational in direct form or to generate electricity directly in the fields in the place and to avoid the high cost of transport and transformation. The basic theory is described that consists in: the power of the currents of water and the hydraulic receivers. The power of the currents is determined knowing the flow and east knowing the section of the flow and its speed; they are given you formulate to know these and direct mensuration methods by means of floodgates, drains and jumps of water. The hydraulic receivers or properly this hydraulic wheels that are the machines in those that the water acts like main force and they are designed to transmit the biggest proportion possible of absolute work of the water, the hydraulic wheels of horizontal axis are the common and they are divided in: you rotate with water for under, you rotate with side water and wheels with water for above. It is analyzed each one of them, their components are described; the conditions that should complete to produce a certain power and formulate them to calculate it. There are 25 descriptive figures of the different hydraulic wheels

  17. Stability of reinforced cemented backfills

    International Nuclear Information System (INIS)

    Mitchell, R.J.; Stone, D.M.

    1987-01-01

    Mining with backfill has been the subject of several international meetings in recent years and a considerable research effort is being applied to improve both mining economics and ore recovery by using backfill for ground support. Classified mill tailings sands are the most commonly used backfill material but these fine sands must be stabilized before full ore pillar recovery can be achieved. Normal portland cement is generally used for stabilization but the high cost of cement prohibits high cement usage. This paper considers the use of reinforcements in cemented fill to reduce the cement usage. It is concluded that strong cemented layers at typical spacings of about 3 meters in a low cement content bulk fill can reinforce the fill and reduce the overall cement usage. Fibre reinforcements introduced into strong layers or into bulk fills are also known to be effective in reducing cement usage. Some development work is needed to produce the ideal type of anchored fibre in order to realize economic gains from fibre-reinforced fills

  18. Modified sulfur cement solidification of low-level wastes

    Energy Technology Data Exchange (ETDEWEB)

    1985-10-01

    This topical report describes the results of an investigation on the solidification of low-level radioactive wastes in modified sulfur cement. The work was performed as part of the Waste Form Evaluation Program, sponsored by the US Department of Energy's Low-Level Waste Management Program. Modified sulfur cement is a thermoplastic material developed by the US Bureau of Mines. Processing of waste and binder was accomplished by means of both a single-screw extruder and a dual-action mixing vessel. Waste types selected for this study included those resulting from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste type and method of processing. Property evaluation testing was carried out on laboratory scale specimens in order to compare with waste form performance for other potential matrix materials. Waste form property testing included compressive strength, water immersion, thermal cycling and radionuclide leachability. Recommended waste loadings of 40 wt. % sodium sulfate and boric acid salts and 43 wt. % incinerator ash, which are based on processing and performance considerations, are reported. Solidification efficiencies for these waste types represent significant improvements over those of hydraulic cements. Due to poor waste form performance, incorporation of ion exchange resin waste in modified sulfur cement is not recommended.

  19. Modified sulfur cement solidification of low-level wastes

    International Nuclear Information System (INIS)

    1985-10-01

    This topical report describes the results of an investigation on the solidification of low-level radioactive wastes in modified sulfur cement. The work was performed as part of the Waste Form Evaluation Program, sponsored by the US Department of Energy's Low-Level Waste Management Program. Modified sulfur cement is a thermoplastic material developed by the US Bureau of Mines. Processing of waste and binder was accomplished by means of both a single-screw extruder and a dual-action mixing vessel. Waste types selected for this study included those resulting from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste type and method of processing. Property evaluation testing was carried out on laboratory scale specimens in order to compare with waste form performance for other potential matrix materials. Waste form property testing included compressive strength, water immersion, thermal cycling and radionuclide leachability. Recommended waste loadings of 40 wt. % sodium sulfate and boric acid salts and 43 wt. % incinerator ash, which are based on processing and performance considerations, are reported. Solidification efficiencies for these waste types represent significant improvements over those of hydraulic cements. Due to poor waste form performance, incorporation of ion exchange resin waste in modified sulfur cement is not recommended

  20. Hydration study of ordinary portland cement in the presence of zinc ions

    Directory of Open Access Journals (Sweden)

    Monica Adriana Trezza

    2007-12-01

    Full Text Available Hydration products of Portland cement pastes, hydrated in water and in the presence of zinc ions were studied comparatively at different ages. Hydration products were studied by X ray diffractions (XRD and infrared spectroscopy (IR. Although IR is not frequently used in cement chemistry, it evidenced a new phase Ca(Zn(OH32. 2H2O formed during cement hydration in the presence of zinc. The significant retardation of early cement hydration in the presence of zinc is assessed in detail by differential calorimetry as a complement to the study carried out by IR and XRD, providing evidence that permits to evaluate the kinetic of the early hydration.

  1. Application of tracer technique in cement industry

    International Nuclear Information System (INIS)

    Baran'ai, L.

    1979-01-01

    Application is stated of the radioisotope indication method in the cement industry. The method was applied in three directions. In the first direction, by means of labelling of 300 steel mill balls by cobalt-60, wear of them was examined. The degree of wear of milling balls in the process of milling was determined according to the decrease of their weight. Radioactive label served only for tracing controll balls. In the second direction, according to the natural radioactivity being presented in ashes by radioisotopes radium-226 and thorium-229, amount of ashes in the products of cement milling was determined (in the mill product, cement product, flying dust and back loading groats). In the third direction, by means of labelling of definite fractions of mille by radioisotope gold-198, optimization of technological parameters of silos were raw meal is homogenization. The following technological parameters have been established: amount of homogenized material; time of homogenization and frequency of intensity changing of supplied compressed air jet [ru

  2. Vibrational investigation of calcium-silicate cements for endodontics in simulated body fluids

    Science.gov (United States)

    Taddei, Paola; Modena, Enrico; Tinti, Anna; Siboni, Francesco; Prati, Carlo; Gandolfi, Maria Giovanna

    2011-05-01

    Calcium-silicate MTA (Mineral Trioxide Aggregate) cements have been recently developed for oral and endodontic surgery. This study was aimed at investigating commercial (White ProRoot MTA, White and Grey MTA-Angelus) and experimental (wTC-Bi) accelerated calcium-silicate cements with regards to composition, hydration products and bioactivity upon incubation for 1-28 days at 37 °C, in Dulbecco's Phosphate Buffered Saline (DPBS). Deposits on the surface of the cements and the composition changes during incubation were investigated by micro-Raman and ATR/FT-IR spectroscopy, and pH measurements. Vibrational techniques disclosed significant differences in composition among the unhydrated cements, which significantly affected the bioactivity as well as pH, and hydration products of the cements. After one day in DPBS, all the cements were covered by a more or less homogeneous layer of B-type carbonated apatite. The experimental cement maintained a high bioactivity, only slightly lower than the other cements and appears a valid alternative to commercial cements, in view of its adequate setting time properties. The bioactivity represents an essential property to favour bone healing and makes the calcium-silicate cements the gold standard materials for root-apical endodontic surgery.

  3. Using dehydrated cement paste as new type of cement additive

    NARCIS (Netherlands)

    Yu, R.; Shui, Z.H.; Dong, J

    2013-01-01

    This paper presents an experimental study, including evaluation and modification, on using dehydrated cement paste (DCP) as a new type of cement additive. After a series of processes, normal DCP (N-DCP) was produced as before and a modified form of DCP (M-DCP) was produced as well. The cementitious

  4. Setting temperature evolution of nitrate radwaste immobilized in ordinary portland cement

    International Nuclear Information System (INIS)

    Rzyski, B.M.; Suarez, A.A.

    1988-01-01

    Materials based on hydraulic cements such as ordinary Portland cement (OPC) have many applications in the radioactive waste disposal field. Cement hydration process is an exothermic reaction and can cause a considerable temperature rise in the cemented waste form. Specially when large blocks of waste forms are produced it is necessary to have some information about the temperature build up which occurs inside the mass, because this effect may have some influences on the ultimate properties of the hardened cement paste. This temperature rise cause expansion while the cement paste is hardening. When the cooling process takes place, to the surrounding temperature, crackings and contractions may then occur. Whether cracking arise it depends both on the magnitude of the temperature induced stress and on the capacity of the mixture to accommodate the strain. This paper compares the temperature growth in pastes into two different geometries: one uses a waste container with 3.8 dm 3 (one US gallon) capacity placed inside a 0.21 m 3 (55 gallons) concrete lined drum, which acts as a radiation shielding, and the other the same container placed in ambient at room temperature. Correlations between the time of temperature occurrence, maximum temperature, the water to cement ratio and salt content were observed

  5. Sustainable Nanopozzolan Modified Cement: Characterizations and Morphology of Calcium Silicate Hydrate during Hydration

    Directory of Open Access Journals (Sweden)

    N. Mohamed Sutan

    2015-01-01

    Full Text Available There are environmental and sustainable benefits of partially replacing cement with industrial by-products or synthetic materials in cement based products. Since microstructural behaviours of cement based products are the crucial parameters that govern their sustainability and durability, this study investigates the microstructural comparison between two different types of cement replacements as nanopozzolan modified cement (NPMC in cement based product by focusing on the evidence of pozzolanic reactivity in corroboration with physical and mechanical properties. Characterization and morphology techniques using X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR, energy-dispersive X-ray spectroscopy (EDS, and scanning electron microscopy (SEM were carried out to assess the pozzolanic reactivity of cement paste modified with the combination of nano- and micro silica as NPMC in comparison to unmodified cement paste (UCP of 0.5 water to cement ratio (w/c. Results were then substantiated with compressive strength (CS results as mechanical property. Results of this study showed clear evidence of pozzolanicity for all samples with varying reactivity with NPMC being the most reactive.

  6. Utilization of mine tailings as partial cement replacement

    DEFF Research Database (Denmark)

    Sigvardsen, Nina Marie; Nielsen, M.R.; Ottosen, Lisbeth M.

    2017-01-01

    Depositing mine tailings entail major economic costs and negative environmental impacts. Thus finding an alternative to depositing is of interest. This study focused on the use of mine tailings as partial cement replacement, thereby preventing depositing the mine tailings. At the same time......, such use would reduce the CO2 emission related to the production of cement. Mine tailings from two different mines Zinkgruvan (Sweden) and Nalunaq (Greenland) were both tested as 5 and 10 % cement replacement. All mortar specimens with mine tailings had lower compressive strength compared to a reference...... compared to a specimen containing a 10 % replacement of cement with coal fly ash, commonly used in Denmark. The compressive strength of specimens containing mine tailings exceeded the compressive strength of the specimen containing coal fly ash, indicating further the amorphous content of volcanic decent...

  7. Thermal analysis of cement pastes with superabsorbent polymers

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Jensen, Ole Mejlhede; Lukosiute, Irena

    2013-01-01

    Thermal analysis of cement systems is very helpful in the understanding of many different properties of cementitious compounds, both for the original reacting compounds, and also for the resulting hydration products. Superabsorbent polymers can be added to cement systems with many different reasons......, so it is relevant that fundamental knowledge of this new compound on the development of hydration is well understood [1-3]. This paper reports research on thermal analysis of cement pastes with superabsorbent polymers. We have studied several parameters: the concentration of SAP in the system......, the effect of particle size distribution, and their influence on the hydration process with focus on cement-silica systems. This is done at different thermodynamic conditions, so the energy of activation in the different systems can be accessed. This paper provides information relevant to hydration modelling...

  8. Further investigations of the properties of polymer modified cements

    International Nuclear Information System (INIS)

    Johnson, D.I.

    1988-05-01

    This report concludes the work done on behalf of the Department of the Environment on polymer modified cement composites. Topics covered include: the influence of cure schedule on flexural properties, observation of the onset and cracking during flexural testing, measurement of water permeability and caesium diffusion rates, and the use of Back Scattered Electron Imaging to identify the polymer phase. The properties of epoxide resin modified cements in the previous report were disappointing. Air entrainment of the mixing stage was a likely cause of the poor performance of these products and procedures to overcome this problem were devised. The range of polymer additives investigated was broadened by the inclusion of modified acrylic latexes and a polymensable acrylate resin additive. Properties for OPC and 9 BFS: 1 OPC cements are compared and the modification of properties achieved by polymer additions to both cement systems is discussed. (author)

  9. Novel orthodontic cement containing dimethylaminohexadecyl methacrylate with strong antibacterial capability.

    Science.gov (United States)

    Feng, Xiaodong; Zhang, Ning; Xu, Hockin H K; Weir, Michael D; Melo, Mary Anne S; Bai, Yuxing; Zhang, Ke

    2017-09-26

    Orthodontic treatments increase the incidence of white spot lesions. The objectives of this study were to develop an antibacterial orthodontic cement to inhibit demineralization, and to evaluate its enamel shear bond strength and anti-biofilm properties. Novel antibacterial monomer dimethylaminohexadecyl methacrylate (DMAHDM) was synthesized and incorporated into Transbond XT at 0, 1.5 and 3% by mass. Anti-biofilm activity was assessed using a human dental plaque microcosm biofilm model. Shear bond strength and adhesive remnant index were also tested. Biofilm activity precipitously dropped when contacting orthodontic cement with DMAHDM. Orthodontic cement containing 3% DMAHDM significantly reduced biofilm metabolic activity and lactic acid production (p0.1). By incorporating DMAHDM into Transbond XT for the first time, the modified orthodontic cement obtained a strong antibacterial capability without compromising the enamel bond strength.

  10. Influence of ferrite phase in alite-calcium sulfoaluminate cements

    Science.gov (United States)

    Duvallet, Tristana Yvonne Francoise

    Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

  11. Cement/bentonite interaction. Results from 16 month laboratory tests

    Energy Technology Data Exchange (ETDEWEB)

    Karnland, O. [Clay Technology AB, Lund (Sweden)

    1997-12-01

    The work concerns possible bentonite clay mineral alteration in constructions with bentonite in close contact with cement, and the effect of such changes on bentonite buffer properties. The investigation comprises a 16 months laboratory test series with hydrothermal cell tests, percolation tests and diffusion tests. MX-80 Wyoming bentonite was used in all tests. Two types of artificial cement pore water solutions were used in the percolation and diffusion tests. The swelling pressure and the hydraulic conductivity were measured continuously in the percolation tests. After termination, the clay was analyzed with respect to changes in element distribution, mineralogy and shear strength. The water solutions were analyzed with respect to pH, cations and major anions. The results concerning chemical and mineralogical changes are in summary: Ion exchange in the montmorillonite until equilibrium with cement pore-water ions was reached; Increase in cation exchange capacity; Dissolution of original cristobalite; Increase in quartz content; Minor increase in illite content; Minor formation of chlorite; Formation of CSH(I); Wash away of CSH-gel into surrounding water. A large decrease in swelling pressure and a moderate increase in hydraulic conductivity were recorded in the samples percolated by SULFACEM pore-water solution. The mineralogical alterations only concerned a minor part of the total bentonite mass and the changes in physical properties were therefore most likely due to the replacement of the original charge balancing cation by cement pore-water cations. Comparisons between the current test result and results from 4 month tests indicate that the rates of illite and chlorite formation were reduced during the tests. The presence of zeolites in the clay could not be ensured. However, the discovery of CSH material is important since CSH is expected to precede the formation of zeolites 5 refs, 48 figs, 11 tabs

  12. Relative permeability of fractured wellbore cement: an experimental investigation using electrical resistivity monitoring for moisture content

    Science.gov (United States)

    Um, W.; Rod, K. A.; Strickland, C. E.

    2016-12-01

    Permeability is a critical parameter needed to understand flow in subsurface environments; it is particularly important in deep subsurface reservoirs where multiphase fluid flow is common, such as carbon sequestration and geothermal reservoirs. Cement is used in the annulus of wellbores due to its low permeable properties to seal aquifers, reducing leaks to adjacent strata. Extreme subsurface environments of CO2 storage and geothermal production conditions will eventually reduce the cement integrity, propagating fracture networks and increasing the permeability for air and/or water. To date, there have been no reproducible experimental investigations of relative permeability in fractured wellbore cement published. To address this gap, we conducted a series of experiments using fractured Portland cement monoliths with increasing fracture networks. The monolith cylinder sides were jacketed with heavy-duty moisture-seal heat-shrink tubing, then fractured using shear force applied via a hydraulic press. Fractures were generated with different severity for each of three monoliths. Stainless steel endcaps were fixed to the monoliths using the same shrink-wrapped jacket. Fracture characteristics were determined using X-ray microtomography and image analysis. Flow controllers were used to control flow of water and air to supply continuous water or water plus air, both of which were delivered through the influent end cap. Effluent air flow was monitored using a flow meter, and water flow was measured gravimetrically. To monitor the effective saturation of the fractures, a RCON2 concrete bulk electrical resistivity test device was attached across both endcaps and a 0.1M NaNO3 brine was used as the transport fluid to improve resistivity measurements. Water content correlated to resistivity measurements with a r2 > 0.96. Data from the experiments was evaluated using two relative permeability models, the Corey-curve, often used for modeling relative permeability in porous media

  13. Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

    Directory of Open Access Journals (Sweden)

    Beltagui H.

    2018-01-01

    Full Text Available Cement kiln dust (CKD is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA due to its high alkalinity, which can be utilised in low strength un-reinforced applications. One potential application involves the backfill of mines, reducing the need for continuous maintenance of the mine. This study focuses on the compressive strength achieved by various blends of CKD, PFA, and cement. Samples were hand mixed and compacted in 100 mm x 50 mm diameter cylinders, and unconfined compressive strength measurements taken at 28 and 56 days. The hydration products were assessed through the use of x-ray diffraction and thermogravimetric analysis. Aiming to maximise the use of CKD at a water to binder (w/b ratio of 0.2, it was found that the maximum CKD content possible to achieve the required strength was 90% CKD blended with 10% cement.

  14. Cement-based processes for the immobilization of intermediate level radioactive waste

    International Nuclear Information System (INIS)

    Brown, D.J.; Lee, D.J.; Price, M.S.T.; Smith, D.L.G.

    1985-01-01

    Increasing attention is being paid to the use of cement-based materials for the immobilisation of intermediate level wastes. Various cementitious materials are surveyed and the use of blast furnace slag is shown to be advantageous. The properties of cemented wastes are surveyed both during processing and as solid products. The application of Winfrith Cementation Laboratory technology to plant and flowsheet development for Winfrith Reactor sludge immobilisation is described. (author)

  15. Study of commercial chemical additives for cementation of radioactive waste

    International Nuclear Information System (INIS)

    Mota Vieira, V.; Oliveira, C.C. de

    2015-01-01

    In this research it has been studied the effects of chemical additives (admixtures) in the cementation process of radioactive wastes, which are used to improve the properties of waste cementation process, both of the paste and of the solidified product. However there are a large variety of these materials that are frequently changed or taken out of the market, then it is essential to know the commercially available materials and their effects. The tests were carried out with a solution simulating the evaporator concentrate waste coming from PWR nuclear reactors. It was cemented using two formulations, A and B, incorporating higher or lower amount of waste, respectively. It was added chemical admixtures from two manufacturers (S and H), which were: accelerators, set retarders and superplasticizers. The experiments were organized by a factorial design 23. The measured parameters were the viscosity, the setting time, the paste and product density and the compressive strength. In this study we performed comparative analyzes of the results of compressive strength at age of 28 and 90 days and between the densities of the samples at the same ages. The compressive strength test at age of 28 days is considered a parameter essential issues related to security handling, transport and storage of cemented waste product. The results showed that the addition of accelerators improved the compressive strength of the cemented product, but presented lower values density products. (authors)

  16. Accurate quantitative XRD phase analysis of cement clinkers

    International Nuclear Information System (INIS)

    Kern, A.

    2002-01-01

    Full text: Knowledge about the absolute phase abundance in cement clinkers is a requirement for both, research and quality control. Traditionally, quantitative analysis of cement clinkers has been carried out by theoretical normative calculation from chemical analysis using the so-called Bogue method or by optical microscopy. Therefore chemical analysis, mostly performed by X-ray fluorescence (XRF), forms the basis of cement plan control by providing information for proportioning raw materials, adjusting kiln and burning conditions, as well as cement mill feed proportioning. In addition, XRF is of highest importance with respect to the environmentally relevant control of waste recovery raw materials and alternative fuels, as well as filters, plants and sewage. However, the performance of clinkers and cements is governed by the mineralogy and not the elemental composition, and the deficiencies and inherent errors of Bogue as well as microscopic point counting are well known. With XRD and Rietveld analysis a full quantitative analysis of cement clinkers can be performed providing detailed mineralogical information about the product. Until recently several disadvantages prevented the frequent application of the Rietveld method in the cement industry. As the measurement of a full pattern is required, extended measurement times made an integration of this method into existing automation environments difficult. In addition, several drawbacks of existing Rietveld software such as complexity, low performance and severe numerical instability were prohibitive for automated use. The latest developments of on-line instrumentation, as well as dedicated Rietveld software for quantitative phase analysis (TOPAS), now make a decisive breakthrough possible. TOPAS not only allows the analysis of extremely complex phase mixtures in the shortest time possible, but also a fully automated online phase analysis for production control and quality management, free of any human interaction

  17. Influence of the mineralogical composition of cement in the diffusion of chemical species; Influencia de la composicion mineralogica del cemento en la difusion de especies quimicas

    Energy Technology Data Exchange (ETDEWEB)

    Galicia A, E.

    2015-07-01

    The disposal is the final stage of radioactive waste management. This is essentially placing them in a facility with a reasonable assurance of safety. In this last stage, the ultimate goal is the confinement and isolation of radioactive waste from the human environment for a time period and under conditions such that the release of radionuclides not put in radiation risk to people and the environment. In relation to the storage of radioactive waste of low and medium activity, the final repositories for radioactive waste, based in cement materials are already operating in many countries. The isolation is performed by applying natural or artificial barriers between radioactive waste and man so as to prevent the release of radionuclides to the environment, until they have decreased their toxicity. The cement-based materials are involved in the different stages of the radioactive waste management since they are used for immobilization of waste in the container, container manufacturing and filling the spaces between the containers and vaults container and also as a barrier engineering and construction material in civil engineering. The concrete (cement mix + water + sand + gravel) it is one of the materials used to produce the engineered barrier system and produce containers for radioactive waste. In addition to their mechanical properties (product processing into hydraulic binder after being hydrated), their composition and solubility allow cushion the contact groundwater to ph higher (12.0 - 13.5) during considerable time scales (10{sup 14} - 10{sup 15} years) and it has an active role with the radionuclides confinement present in the radiological inventory of radioactive waste. The study of the microstructures of cement is a constant challenge for specialists working in this area, mainly due to the complex and heterogeneous mineralogical composition. Cement consists of many different phases in order to achieve specific properties such as reactivity properties

  18. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2011-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  19. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2010-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  20. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2012-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  1. Characterization of cement-based ancient building materials in support of repository seal materials studies

    International Nuclear Information System (INIS)

    Roy, D.M.; Langton, C.A.

    1983-12-01

    Ancient mortars and plasters collected from Greek and Cypriot structures dating to about 5500 BC have been investigated because of their remarkable durability. The characteristics and performance of these and other ancient cementitious materials have been considered in the light of providing information on longevity of concrete materials for sealing nuclear waste geological repositories. The matrices of these composite materials have been characterized and classified into four categories: (1) gypsum cements; (2) hydraulic hydrated lime and hydrated-lime cements; (3) hydraulic aluminous and ferruginous hydrated-lime cements (+- siliceous components); and (4) pozzolana/hydrated-lime cements. Most of the materials investigated, including linings of ore-washing basins and cisterns used to hold water, are in categories (2) and (3). The aggregates used included carbonates, sandstones, shales, schists, volcanic and pyroclastic rocks, and ore minerals, many of which represent host rock types of stratigraphic components of a salt repository. Numerous methods were used to characterize the materials chemically, mineralogically, and microstructurally and to elucidate aspects of both the technology that produced them and their response to the environmental exposure throughout their centuries of existence. Their remarkable properties are the result of a combination of chemical (mineralogical) and microstructural factors. Durability was found to be affected by matrix mineralogy, particle size and porosity, and aggregate type, grading, and proportioning, as well as method of placement and exposure conditions. Similar factors govern the potential for durability of modern portland cement-containing materials, which are candidates for repository sealing. 29 references, 29 figures, 6 tables

  2. Assessing the value of retrofitting cement plants for carbon capture: A case study of a cement plant in Guangdong, China

    International Nuclear Information System (INIS)

    Liang Xi; Li Jia

    2012-01-01

    Highlights: ► A techno-economic analysis on retrofitting cement plants to CO 2 capture is conducted. ► A list of criteria is suggested to investigate the CO 2 capture retrofit potential in cement plants. ► The baseline estimated cost of CO 2 avoidance for retrofitting a cement plant is US$70/tCO 2 e. ► The value of retrofit option is US$1.2 million with a 7.3% probability of economic viability. ► The retrofit option value reaches US$20 m with 67% probability under a high carbon price growth. - Abstract: The cement manufacturing sector is the second largest source of anthropogenic greenhouse gas emissions in the world. Carbon Capture and Storage (CCS) is one of the most important technologies to decarbonise the cement manufacturing process. China has accounted for more than half of global cement production since 2008. This study suggests criteria to assess the potential to retrofit cement plants and analyses the economics of retrofitting cement plants for CCS with a case study of a modern dry process cement plant locating in Guangdong province, China. The study assumes the extra heat and power for CO 2 capture and compression is provided by a new 200 MW combined heat and power unit (CHP) (US$17.5/MW h thermal for the cost of coal). The estimated cost of CO 2 avoidance by retrofitting a cement plant for carbon capture in 2012 is US$70/tonne at a 14% discount rate with 25 years remaining lifetime. Through a stochastic cash flow analysis with a real option model and Monte Carlo simulation, the study found the value of an option to retrofit to be US$1.2 million with a 7.3% probability of economic viability. The estimate is very sensitive to the assumptions in the carbon price model (i.e. base carbon price is US$12.00/tCO 2 e in 2012 and the mean growth rate is 8%). The option value and the probability can reach US$20 million and 67% respectively, if a 10% mean carbon price growth is assumed. Compared with post-combustion carbon capture retrofitting prospect in

  3. Corrosion resistant cemented carbide

    International Nuclear Information System (INIS)

    Hong, J.

    1990-01-01

    This paper describes a corrosion resistant cemented carbide composite. It comprises: a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of the grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase. The cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein the metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide. The metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, the effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tine and combinations thereof

  4. Comparative life cycle analysis of cement made with coal vs hazardous waste as fuel

    International Nuclear Information System (INIS)

    Kelly, K.E.; Beeh, J.

    1994-01-01

    The purpose of this life cycle analysis (LCA) is to compare the life cycle of cement made with coal, the standard fuel used in a cement kiln, versus cement made with hazardous waste-derived fuels. The intent of the study is to determine whether the use of hazardous waste as a fuel in the production of cement could result in an increase in detrimental effects to either health or environment. Those evaluated for potential adverse effect include cement kiln workers, waste transporters, and consumers using the final product for private use. The LCA stages included all the processes involved with cement, including raw materials acquisition, transportation, manufacturing, packaging, distribution, use, recycling, and disposal. The overall conclusions of the LCA are that use of waste fuels instead of coal to make cement: (1) does not increase, and may reduce, the concentration of contaminants in the cement product due to the reduction or elimination of the use of coal; (2) reduces or eliminates use of non-renewable fossil fuels, such as coal, as well as the environmental damage and impacts associated with coal mining; (3) provides a more environmentally beneficial means of destroying many types of wastes than alternative treatment methods, including incineration, thus decreasing the need for waste treatment facilities and capacity; (4) decreases overall emissions during transportation but may increase the overall consequences of accidents or spills; (5) results in cement product which may be packaged, transported, distributed and used in the same manner as cement product made with coal; (6) lowers the cost of cement production; and (7) overall appears to result in less health and environmental impacts

  5. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization.

    Science.gov (United States)

    Colangelo, Francesco; Cioffi, Raffaele

    2013-07-25

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  6. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Directory of Open Access Journals (Sweden)

    Raffaele Cioffi

    2013-07-01

    Full Text Available In this work, three different samples of solid industrial wastes cement kiln dust (CKD, granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  7. Challenges of the growing African cement market – environmental issues, regulative framework, and quality infrastructure requirements

    Directory of Open Access Journals (Sweden)

    Schmidt Wolfram

    2018-01-01

    Full Text Available The African cement, concrete and construction business is growing at rapid pace. The cement sales are expected to grow rapidly until 2050. The number of newly built cement plants increases dramatically and in addition more cements are being imported from outside the continent, e.g. from Turkey, Pakistan, Indonesia, and China, driven by overcapacities in the countries of origin. This causes a high number of potentials and challenges at the same time. Newly built cement plants can operate directly at best technological state of the art and thus incorporate more sustainable technologies as well as produce new and more sustainable products such as cements blended with sustainable supplementary cementitious materials such as calcined clays, and industrial or agricultural by products. At the same time the new variety of binding agent as well as the international imports, which are driven by price considerations, make the cement market prone to quality scatter. This puts pressure on the quality control regulations and institutions to ensure safety of construction, healthy application, and environmental safety for the population. The paper presents possible solutions to build up the rapidly increasing African cement production more sustainably than in the rest of the world as well as the related challenges and obstacles that need to be overcome. Based on experiences with a series of pan-African cement testing laboratory proficiency schemes conclusions are made on technical, regulative and political level.

  8. Cavitation in Hydraulic Machinery

    Energy Technology Data Exchange (ETDEWEB)

    Kjeldsen, M.

    1996-11-01

    The main purpose of this doctoral thesis on cavitation in hydraulic machinery is to change focus towards the coupling of non-stationary flow phenomena and cavitation. It is argued that, in addition to turbulence, superimposed sound pressure fluctuations can have a major impact on cavitation and lead to particularly severe erosion. For the design of hydraulic devices this finding may indicate how to further limit the cavitation problems. Chapter 1 reviews cavitation in general in the context of hydraulic machinery, emphasizing the initial cavitation event and the role of the water quality. Chapter 2 discusses the existence of pressure fluctuations for situations common in such machinery. Chapter 3 on cavitation dynamics presents an algorithm for calculating the nucleation of a cavity cluster. Chapter 4 describes the equipment used in this work. 53 refs., 55 figs.,10 tabs.

  9. Design, manufacture and performance research of double acting hydraulic press

    OpenAIRE

    Koc, Erdem; Unver, Ertu; Ozturk, Hidayet

    1990-01-01

    This research presents the design and production of a double acting 40 tons capacity hydraulic press. The issues in the design, engineering manufacturing of the hydraulic press are reported specifically on both cylinders generating the same pressure and velocity using a solenoid directional control valve and a flow separating valve. (In Turkish)

  10. Micrometer-scale 3-D shape characterization of eight cements: Particle shape and cement chemistry, and the effect of particle shape on laser diffraction particle size measurement

    International Nuclear Information System (INIS)

    Erdogan, S.T.; Nie, X.; Stutzman, P.E.; Garboczi, E.J.

    2010-01-01

    Eight different portland cements were imaged on a synchrotron beam line at Brookhaven National Laboratory using X-ray microcomputed tomography at a voxel size of about 1 μm per cubic voxel edge. The particles ranged in size roughly between 10 μm and 100 μm. The shape and size of individual particles were computationally analyzed using spherical harmonic analysis. The particle shape difference between cements was small but significant, as judged by several different quantitative shape measures, including the particle length, width, and thickness distributions. It was found that the average shape of cement particles was closely correlated with the volume fraction of C 3 S (alite) and C 2 S (belite) making up the cement powder. It is shown that the non-spherical particle shape of the cements strongly influence laser diffraction results, at least in the sieve size range of 20 μm to 38 μm. Since laser diffraction particle size measurement is being increasingly used by the cement industry, while cement chemistry is always a main factor in cement production, these results could have important implications for how this kind of particle size measurement should be understood and used in the cement industry.

  11. Analysis of Energy-Efficiency Opportunities for the Cement Industry in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Hasanbeigi, Ali; Lu, Hongyou; Wang, Lan

    2009-10-01

    China's cement industry, which produced 1,388 million metric tons (Mt) of cement in 2008, accounts for almost half of the world's total cement production. Nearly 40% of China's cement production is from relatively obsolete vertical shaft kiln (VSK) cement plants, with the remainder from more modern rotary kiln cement plants, including plants equipped with new suspension pre-heater and pre-calciner (NSP) kilns. Shandong Province is the largest cement-producing Province in China, producing 10% of China's total cement output in 2008. This report documents an analysis of the potential to improve the energy efficiency of NSP kiln cement plants in Shandong Province. Sixteen NSP kiln cement plants were surveyed regarding their cement production, energy consumption, and current adoption of 34 energy-efficient technologies and measures. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Energy conservation supply curves for both fuel and electricity savings were then constructed for the 16 surveyed plants. Using the bottom-up electricity conservation supply curve model, the cost-effective electricity efficiency potential for the studied cement plants in 2008 is estimated to be 373 gigawatt hours (GWh), which accounts for 16% of total electricity use in the 16 surveyed cement plants in 2008. Total technical electricity-saving potential is 915 GWh, which accounts for 40% of total electricity use in the studied plants in 2008. The fuel conservation supply curve model shows the total

  12. Opportunities for Energy Efficiency and Demand Response in the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Olsen, Daniel; Goli, Sasank; Faulkner, David; McKane, Aimee

    2010-12-22

    This study examines the characteristics of cement plants and their ability to shed or shift load to participate in demand response (DR). Relevant factors investigated include the various equipment and processes used to make cement, the operational limitations cement plants are subject to, and the quantities and sources of energy used in the cement-making process. Opportunities for energy efficiency improvements are also reviewed. The results suggest that cement plants are good candidates for DR participation. The cement industry consumes over 400 trillion Btu of energy annually in the United States, and consumes over 150 MW of electricity in California alone. The chemical reactions required to make cement occur only in the cement kiln, and intermediate products are routinely stored between processing stages without negative effects. Cement plants also operate continuously for months at a time between shutdowns, allowing flexibility in operational scheduling. In addition, several examples of cement plants altering their electricity consumption based on utility incentives are discussed. Further study is needed to determine the practical potential for automated demand response (Auto-DR) and to investigate the magnitude and shape of achievable sheds and shifts.

  13. Kinetic modeling of cement slurry synthesized with Henna extract in oil well acidizing treatments

    Directory of Open Access Journals (Sweden)

    Amir Hossein Aghajafari

    2016-06-01

    Full Text Available Acidizing treatment in petroleum reservoirs is a short-term and viable strategy to preserve the productivity of a well. There is a major concern for the degradation of cement sheath integrity, leading to poor zonal isolation and environmental issues. Therefore, it is essential to understand how the cement behaves when attacked by hydrochloric acid. In this study, a cement slurry by incorporation of the Henna extract, as an environmentally friendly cement additive, was synthesized as a potential solution to solve this problem. The characteristics of the treated cement slurry were compared with a reference slurry (w/c = 0.44 which is composed of only cement and water. A kinetic study was carried out to evaluate the adsorption behavior of the cement slurries exposed to an acid solution with 0.1 M HCl in a range of 25 to 55 °C conditions. The features of the cement slurries were evaluated by multiple analytical techniques such as XRD, FTIR, TG, and DSC analysis. From the experimental data, it is concluded that the second-order Lagergren kinetic model revealed to be the best in describing kinetic isotherms taken, because the margin between experimental and calculated values was minor for this model. The results of the characterization and HCl interaction kinetic studies underlined the prominent protective role of Henna extract-modified cement slurry in the enhancement of the cement resistance against acid attack and utilization in environmentally favorable oil well acidizing treatments.

  14. Thaumasite formation in hydraulic mortars by atmospheric SO2 deposition

    Directory of Open Access Journals (Sweden)

    Blanco-Varela, M. T.

    2001-12-01

    Full Text Available Sulphation of mortars and concretes is a function of diverse environmental factors (SO2 aerosol, temperature, etc as well as some material characteristics. One of the phases that could be formed as consequence of the sulphation of the hydraulic binder is thaumasite. In this paper different hydraulic mortars have been exposed to laboratory exposure chambers in order to reproduce thaumasite formation due to atmospheric SO2. Under the laboratory exposure conditions, thaumasite was formed in hydraulic lime mortars, and mortars elaborated with ordinary Portland cement as well as mineralized white portland cement. However, thaumasite was not formed in mortars made of lime and pozzolan. The first product formed as a result of the SO2-mortar interaction was gypsum. Gypsum reacted with calcite and C-S-H gel, present in the samples, giving place to thaumasite. Low temperature promotes thaumasite formation.

    La sulfatación de morteros y hormigones depende de las condiciones ambientales (SO2 aerosol, temperatura, etc., así como de las características del material. Una de las fases que se puede formar como consecuencia de la sulfatación de los ligantes hidráulicos es la taumasita. En este trabajo se han expuesto diferentes morteros hidráulicos en cámaras de laboratorio con el fin de reproducir la formación de taumasita por efecto del SO2 atmosférico. Bajo las condiciones de laboratorio se formó taumasita en los morteros de cal hidráulica y en los morteros fabricados con cemento portland y cemento blanco mineralizado. Sin embargo, cuando el ligante utilizado en los morteros fue cal y puzolana, no se formó taumasita. El yeso fue el primer producto formado en la interacción entre los morteros y el SO2. A continuación, este yeso reaccionó con la calcita y el gel C-S-H dando lugar a la formación de taumasita. Las bajas temperaturas favorecieron la formación de taumasita.

  15. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  16. Hydraulics and pneumatics

    CERN Document Server

    Parr, Andrew

    2006-01-01

    Nearly all industrial processes require objects to be moved, manipulated or subjected to some sort of force. This is frequently accomplished by means of electrical equipment (such as motors or solenoids), or via devices driven by air (pneumatics) or liquids (hydraulics).This book has been written by a process control engineer as a guide to the operation of hydraulic and pneumatic systems for all engineers and technicians who wish to have an insight into the components and operation of such a system.This second edition has been fully updated to include all recent developments su

  17. HYDRAULIC SERVO CONTROL MECHANISM

    Science.gov (United States)

    Hussey, R.B.; Gottsche, M.J. Jr.

    1963-09-17

    A hydraulic servo control mechanism of compact construction and low fluid requirements is described. The mechanism consists of a main hydraulic piston, comprising the drive output, which is connected mechanically for feedback purposes to a servo control piston. A control sleeve having control slots for the system encloses the servo piston, which acts to cover or uncover the slots as a means of controlling the operation of the system. This operation permits only a small amount of fluid to regulate the operation of the mechanism, which, as a result, is compact and relatively light. This mechanism is particuiarly adaptable to the drive and control of control rods in nuclear reactors. (auth)

  18. Managing the maintenance inventory of a cement manufacturer

    Directory of Open Access Journals (Sweden)

    Morne Eloff

    2013-11-01

    Full Text Available Inventory management is a crucial aspect of managing a company successfully. This is even more apparent in the case of maintenance inventories for production equipment, which impact directly on production equipment efficiency. This is a typical inventory management issue for a cement manufacturer that faces the problem of managing its maintenance inventories optimally when certain maintenance items have exceptionally long lead times (100 weeks and values in excess of R500 000. An assessment of the cement manufacturer’s approach to managing its maintenance inventories indicated various shortcomings, which have resulted in a significant level of obsolescence. One approach to managing maintenance inventories efficiently is to implement a classification of the inventory items in terms of their criticality to the cement production process. The critical nature of a component could be established through a risk-based approach (minimisation of the risk of production loss and taking into account the type of maintenance (planned vs unplanned that the component is required for. A risk-based approach should form the basis of the maintenance inventory management of the cement manufacturer as this would allow the cement manufacturer to utilise other inventory management methods effectively. In addition, it is important to ensure that employees are well versed in the different inventory management approaches utilised and that high levels of integration between departments are pursued.

  19. HYDRAULIC AND PHYSICAL PROPERTIES OF MCU SALTSTONE

    International Nuclear Information System (INIS)

    Dixon, K; Mark Phifer, M

    2008-01-01

    The Saltstone Disposal Facility (SDF), located in the Z-Area of the Savannah River Site (SRS), is used for the disposal of low-level radioactive salt solution. The SDF currently contains two vaults: Vault 1 (6 cells) and Vault 4 (12 cells). Additional disposal cells are currently in the design phase. The individual cells of the saltstone facility are filled with saltstone., Saltstone is produced by mixing the low-level radioactive salt solution, with blast furnace slag, fly ash, and cement or lime to form a dense, micro-porous, monolithic, low-level radioactive waste form. The saltstone is pumped into the disposal cells where it subsequently solidifies. Significant effort has been undertaken to accurately model the movement of water and contaminants through the facility. Key to this effort is an accurate understanding of the hydraulic and physical properties of the solidified saltstone. To date, limited testing has been conducted to characterize the saltstone. The primary focus of this task was to estimate the hydraulic and physical properties of MCU (Modular Caustic Side Solvent Extraction Unit) saltstone relative to two permeating fluids. These fluids included simulated groundwater equilibrated with vault concrete and simulated saltstone pore fluid. Samples of the MCU saltstone were prepared by the Savannah River National Laboratory (SRNL) and allowed to cure for twenty eight days prior to testing. These samples included two three-inch diameter by six inch long mold samples and three one-inch diameter by twelve inch long mold samples

  20. HYDRAULIC AND PHYSICAL PROPERTIES OF MCU SALTSTONE

    Energy Technology Data Exchange (ETDEWEB)

    Dixon, K; Mark Phifer, M

    2008-03-19

    The Saltstone Disposal Facility (SDF), located in the Z-Area of the Savannah River Site (SRS), is used for the disposal of low-level radioactive salt solution. The SDF currently contains two vaults: Vault 1 (6 cells) and Vault 4 (12 cells). Additional disposal cells are currently in the design phase. The individual cells of the saltstone facility are filled with saltstone., Saltstone is produced by mixing the low-level radioactive salt solution, with blast furnace slag, fly ash, and cement or lime to form a dense, micro-porous, monolithic, low-level radioactive waste form. The saltstone is pumped into the disposal cells where it subsequently solidifies. Significant effort has been undertaken to accurately model the movement of water and contaminants through the facility. Key to this effort is an accurate understanding of the hydraulic and physical properties of the solidified saltstone. To date, limited testing has been conducted to characterize the saltstone. The primary focus of this task was to estimate the hydraulic and physical properties of MCU (Modular Caustic Side Solvent Extraction Unit) saltstone relative to two permeating fluids. These fluids included simulated groundwater equilibrated with vault concrete and simulated saltstone pore fluid. Samples of the MCU saltstone were prepared by the Savannah River National Laboratory (SRNL) and allowed to cure for twenty eight days prior to testing. These samples included two three-inch diameter by six inch long mold samples and three one-inch diameter by twelve inch long mold samples.