WorldWideScience

Sample records for hydraulic cement production

  1. Mineral resource of the month: hydraulic cement

    Science.gov (United States)

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  2. Coupled effect of cement hydration and temperature on hydraulic behavior of cemented tailings backfill

    Institute of Scientific and Technical Information of China (English)

    WU Di; CAI Si-jing

    2015-01-01

    Cemented tailings backfill (CTB) is made by mixing cement, tailings and water together, thus cement hydration and water seepage flow are the two crucial factors affecting the quality of CTB. Cement hydration process can release significant amount of heat to raise the temperature of CTB and in turn increase the rate of cement hydration. Meanwhile, the progress of cement hydration consumes water and produces hydration products to change the pore structures within CTB, which further influences the hydraulic behavior of CTB. In order to understand the hydraulic behavior of CTB, a numerical model was developed by coupling the hydraulic, thermal and hydration equations. This model was then implemented into COMSOL Multiphysics to simulate the evolutions of temperature and water seepage flow within CTB versus curing time. The predicted outcomes were compared with correspondent experimental results, proving the validity and availability of this model. By taking advantage of the validated model, effects of various initial CTB and curing temperatures, cement content, and CTB's geometric shapes on the hydraulic behavior of CTB were demonstrated numerically. The presented conclusions can contribute to preparing more environmentally friendly CTB structures.

  3. Mineralogical composition and phase-to-phase relationships in natural hydraulic lime and/or natural cement - raw materials and burnt products revealed by scanning electron microscopy

    Science.gov (United States)

    Kozlovcev, Petr; Přikryl, Richard; Racek, Martin; Přikrylová, Jiřina

    2016-04-01

    In contrast to modern process of production of cement clinker, traditional burning of natural hydraulic lime below sintering temperature relied on the formation of new phases from ion migration between neighbouring mineral grains composing raw material. The importance of the mineralogical composition and spatial distribution of rock-forming minerals in impure limestones used as a raw material for natural hydraulic lime presents not well explored issue in the scientific literature. To fill this gap, the recent study focuses in detailed analysis of experimentally burnt impure limestones (mostly from Barrandian area, Bohemian Massif). The phase changes were documented by optical microscopy, X-ray diffraction, and scanning electron microscopy with an energy dispersive spectrometer (SEM-EDS) coupled with x-ray elemental mapping. The latest allowed for visualization of distribution of elements within raw materials and burnt products. SEM/EDS study brought valuable data on the presence of transitional and/or minor phases, which were poorly detectable by other methods.

  4. Investigation of Possible Wellbore Cement Failures During Hydraulic Fracturing Operations

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jihoon; Moridis, George

    2014-11-01

    We model and assess the possibility of shear failure, using the Mohr-Coulomb model ? along the vertical well by employing a rigorous coupled flow-geomechanic analysis. To this end, we vary the values of cohesion between the well casing and the surrounding cement to representing different quality levels of the cementing operation (low cohesion corresponds to low-quality cement and/or incomplete cementing). The simulation results show that there is very little fracturing when the cement is of high quality.. Conversely, incomplete cementing and/or weak cement can causes significant shear failure and the evolution of long fractures/cracks along the vertical well. Specifically, low cohesion between the well and cemented areas can cause significant shear failure along the well, but the same cohesion as the cemented zone does not cause shear failure. When the hydraulic fracturing pressure is high, low cohesion of the cement can causes fast propagation of shear failure and of the resulting fracture/crack, but a high-quality cement with no weak zones exhibits limited shear failure that is concentrated near the bottom of the vertical part of the well. Thus, high-quality cement and complete cementing along the vertical well appears to be the strongest protection against shear failure of the wellbore cement and, consequently, against contamination hazards to drinking water aquifers during hydraulic fracturing operations.

  5. Hydraulic Conductivity of Residual Soil-Cement Mix

    Science.gov (United States)

    Govindasamy, P.; Taha, M. R.

    2016-07-01

    In Malaysia, although there are several researches on engineering properties of residual soils, however study on the hydraulic conductivity properties of metasedimentary residual soils is still lacking. Construction of containment walls like slurry wall techniques can be achieved with hydraulic conductivity of approximately 5 x 10-7cm/sec. The objectives of the study were to determine the physical properties of metasedimentary residual soils and to determine the influence of 1%, 3%, 5% and 10% of cement on hydraulic conductivity parameters. The coefficient of hydraulic conductivity of the soil naturally and soil-cement mixtures were determined by using the falling head test. According to the test, the hydraulic conductivity of the original soil was 4.16 x 10-8 m/s. The value decreases to 3.89 x 10-8 m/s, 2.78 x 10-8 m/s then 6.83 x 10-9 m/s with the addition of 1%, 3% and 5% of cement additives, respectively. During the hydration process, cement hydrates is formed followed by the increase in pH value and Ca(OH)2 which will alter the modification of pores size and distribution. When the quantity of cement increases, the pores size decrease. But, the addition of 10% cement gives an increased hydraulic conductivity value to 2.78 x 10-8 m/s. With 10%, the pore size increase might due to flocculation and agglomeration reaction. The generated hydraulic conductivity values will indirectly become a guide in the preliminary soil cement stabilization to modify the properties of the soil to become more like the properties of a soft rock.1. Introduction

  6. Production and characterization of setting hydraulic cements based on calcium phosphate; Obtencao e caracterizacao de cimentos de fosfato de calcio de pega hidraulica

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Luci C. de; Rigo, Eliana C.S.; Santos, Luis A dos; Boschi, Anselmo Ortega [Sao Carlos Univ., SP (Brazil). Dept. de Engenharia de Materiais; Carrodeguas, Raul G. [Universidad de La Habana, Habana (Cuba). Centro de Biomateriales

    1997-12-31

    Setting hydraulic cements based on calcium phosphate has risen great interest in scientific literature during recent years due to their total bio compatibility and to the fact that they harden `in situ`, providing easy handling and adaptation to the shape and dimensions of the defect which requires correction, differently from the predecessors, the calcium phosphate ceramics (Hydroxy apatite, {beta}-tri calcium phosphate, biphasic, etc) in the shape of dense or porous blocks and grains. In the work, three calcium-phosphate cement compositions were studied. The resulting compositions were characterized according to the following aspects: setting times, pH, mechanical resistance, crystalline phases, microstructure and solubility in SBF (Simulated Body Fluid). The results show a potential use for the compositions. (author) 6 figs., 4 tabs.

  7. Estimates of global, regional, and national annual CO{sub 2} emissions from fossil-fuel burning, hydraulic cement production, and gas flaring: 1950--1992

    Energy Technology Data Exchange (ETDEWEB)

    Boden, T.A.; Marland, G. [Oak Ridge National Lab., TN (United States); Andres, R.J. [University of Alaska, Fairbanks, AK (United States). Inst. of Northern Engineering

    1995-12-01

    This document describes the compilation, content, and format of the most comprehensive C0{sub 2}-emissions database currently available. The database includes global, regional, and national annual estimates of C0{sub 2} emissions resulting from fossil-fuel burning, cement manufacturing, and gas flaring in oil fields for 1950--92 as well as the energy production, consumption, and trade data used for these estimates. The methods of Marland and Rotty (1983) are used to calculate these emission estimates. For the first time, the methods and data used to calculate CO, emissions from gas flaring are presented. This C0{sub 2}-emissions database is useful for carbon-cycle research, provides estimates of the rate at which fossil-fuel combustion has released C0{sub 2} to the atmosphere, and offers baseline estimates for those countries compiling 1990 C0{sub 2}-emissions inventories.

  8. Cements containing by-product gypsum

    Energy Technology Data Exchange (ETDEWEB)

    Bensted, J. [University of Greenwich, London (United Kingdom). School of Biological and Chemical Sciences

    1995-12-31

    Chemical by-product gypsum can readily replace natural gypsum in Portland cements and in blended cements like Portland pfa cement and Portland blast furnace cement without technical detriment in many instances. Indeed, sometimes the technical performance of the cement can be enhanced. The hydration chemistry is often changed, in that where there is at least some retardation of setting, more AFT phase (ettringite) is formed during early hydration at the expense of calcium silicate hydrates. By-product gypsum can also replace natural gypsum in speciality products like calcium aluminate cement-Portland cement mixes for producing quick setting cements and in calcium sulphoaluminate-type expansive cements. However, by-products gypsum have proved to be less successful for utilization in API Classes of oilwell cements, because of the greater difficulty in obtaining batch-to-batch consistency in properties like thickening time and slurry rheology. 11 refs., 3 figs., 5 tabs.

  9. [Endodontics in motion: new concepts, materials and techniques 1. Hydraulic Calcium Silicate Cements].

    Science.gov (United States)

    Moinzadeh, A T; Jongsma, L; de Groot-Kuin, D; Cristescu, R; Neirynck, N; Camilleri, J

    2015-01-01

    Hydraulic Calcium Silicate Cements (HCSCs) constitute a group of materials that have become increasingly popular in endodontics since the introduction of Mineral Trioxide Aggregate (MTA) in the 1990s. MTA is Portland cement to which bismuth oxide has been added to increase its radiopacity. The most important property of MTA is its capacity to set in water or a humid environment. However, MTA also has important limitations, for example, it's difficult to work with and can discolour teeth. Recently, numerous products based on HCSC chemistry, which can be considered as modifications of MTA intended to reduce its limitations, have become available on the market. Despite their potential advantages, all of these materials have their own specific limitations that are currently insufficiently known and investigated.

  10. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted...... of the fuel heating value. In addition, the devolatilization time of alternative fuels cannot be neglected in kiln system process analyses, as these fuels are typically in the cm-size with devolatilization times in the order of minutes. The devolatilization characteristics of large particles of tyre rubber...... time, where increased particle size increased the devolatilization time. Model analyses demonstrated that the overall devolatilization kinetics of large particles of tyre rubber is mainly controlled by heat transfer and intrinsic pyrolysis kinetics, whereas mass transfer has negligible influence...

  11. Investigation of possible wellbore cement failures during hydraulic fracturing operations

    Science.gov (United States)

    Researchers used the peer-reviewed TOUGH+ geomechanics computational software and simulation system to investigate the possibility of fractures and shear failure along vertical wells during hydraulic fracturing operations.

  12. Alternative Fuels in Cement Production

    OpenAIRE

    2007-01-01

    Substitutionen af fossilt med alternativt brændsel i cement produktionen er steget betydeligt i den sidste dekade. Af disse nye alternative brændsler, udgør de faste brændsler p.t. den største andel, hvor kød- og benmel, plastic og dæk i særdeleshed har været de alternative brændsler der har bidraget med mest alternativ brændsels energi til den tyske cement industri. De nye alternative brændsler er typisk karakteriseret ved et højt indhold af flygtige bestanddele og adskiller sig typisk fra t...

  13. Influence of Cellulose Ethers on Hydration Products of Portland Cement

    Institute of Scientific and Technical Information of China (English)

    MA Baoguo; OU Zhihua; JIAN Shouwei; XU Rulin

    2011-01-01

    Cellulose ethers are widely used to mortar formulations, and it is significant to understand the interaction between cellulose ethers and cement pastes. FT-IR spectra, thermal analysis and SEM are used to investigate hydration products in the cement pastes modified by HEMC and HPMC in this article. The results show that the hydration products in modified cement pastes were finally identical with those in the unmodified cement paste, but the major hydration products, such as CH (calcium hydroxide), ettringite and C-S-H, appeared later in the modified cement pastes than in the unmodified cement paste. The cellulose ethers decrease the outer products and increase inner products of C-S-H gels. Compared to unmodified cement pastes, no new products are found in the modified cement pastes in the present experiment. The HEMC and HPMC investigation shows almost the same influence on the hydration products of Portland cement.

  14. [Environment load from China's cement production].

    Science.gov (United States)

    Zhu, Tian-le; He, Wei; Zeng, Xiao-lan; Huang, Xin; Ma, Bao-guo

    2006-10-01

    Based on the life-cycle theory, a quantitative evaluation of the environment load caused by cement manufacturing in China was carried out with the application of the CML. environmental impact assessment method. The results show that global warming potential, energy depletion potential and abiotic depletion potential make the main contribution to the environment impact, their environmental loads corresponding to identical environmental impact sorts being 2.76%, 2.34% and 1.39% of the overall load of the whole world, respectively. In 2004, the environment load from cement manufacturing in China is roughly 1.28% of the overall load of the whole world, in which the environmental loads from the shaft kiln processing, wet rotary processing and new-type dry processing being 0.84%, 0.12% and 0.32%, respectively. And it can be reduced to about 1% by replacing backward production processes with the dry method production process.

  15. Geographic patterns of carbon dioxide emissions from fossil-fuel burning, hydraulic cement production, and gas flaring on a one degree by one degree grid cell basis: 1950 to 1990

    Energy Technology Data Exchange (ETDEWEB)

    Brenkert, A.L. [ed.] [Oak Ridge National Lab., TN (United States). Carbon Dioxide Information Analysis Center; Andres, R.J. [Univ. of Alaska, Fairbanks, AK (United States). Inst. of Northern Engineering; Marland, G. [Oak Ridge National Lab., TN (United States). Environmental Sciences Div.; Fung, I. [Univ. of Victoria, British Columbia (Canada)]|[National Aeronautics and Space Administration, New York, NY (United States). Goddard Inst. for Space Studies; Matthews, E. [Columbia Univ., New York, NY (United States)]|[National Aeronautics and Space Administration, New York, NY (United States). Goddard Inst. for Space Studies

    1997-03-01

    Data sets of one degree latitude by one degree longitude carbon dioxide (CO{sub 2}) emissions in units of thousand metric tons of carbon (C) per year from anthropogenic sources have been produced for 1950, 1960, 1970, 1980 and 1990. Detailed geographic information on CO{sub 2} emissions can be critical in understanding the pattern of the atmospheric and biospheric response to these emissions. Global, regional and national annual estimates for 1950 through 1992 were published previously. Those national, annual CO{sub 2} emission estimates were based on statistics on fossil-fuel burning, cement manufacturing and gas flaring in oil fields as well as energy production, consumption and trade data, using the methods of Marland and Rotty. The national annual estimates were combined with gridded one-degree data on political units and 1984 human populations to create the new gridded CO{sub 2} emission data sets. The same population distribution was used for each of the years as proxy for the emission distribution within each country. The implied assumption for that procedure was that per capita energy use and fuel mix is uniform over a political unit. The consequence of this first-order procedure is that the spatial changes observed over time are solely due to changes in national energy consumption and nation-based fuel mix. Increases in emissions over time are apparent for most areas.

  16. Utilization of red mud in cement production: a review.

    Science.gov (United States)

    Liu, Xiaoming; Zhang, Na

    2011-10-01

    Red mud is a solid waste residue of the digestion of bauxite ores with caustic soda for alumina production. Its disposal remains a worldwide issue in terms of environmental concerns. During the past decades, extensive work has been done by a lot of researchers to develop various economic ways for the utilization of red mud. One of the economic ways is using red mud in cement production, which is also an efficient method for large-scale recycling of red mud. This paper provides a review on the utilization of red mud in cement production, and it clearly points out three directions for the use of red mud in cement production, namely the preparation of cement clinkers, production of composite cements as well as alkali-activated cements. In the present paper, the chemical and mineralogical characteristics of red mud are summarized, and the current progresses on these three directions are reviewed in detail.

  17. Phase composition, mechanical performance and in vitro biocompatibility of hydraulic setting calcium magnesium phosphate cement.

    Science.gov (United States)

    Klammert, Uwe; Reuther, Tobias; Blank, Melanie; Reske, Isabelle; Barralet, Jake E; Grover, Liam M; Kübler, Alexander C; Gbureck, Uwe

    2010-04-01

    Brushite (CaHPO(4) x 2H(2)O)-forming calcium phosphate cements are of great interest as bone replacement materials because they are resorbable in physiological conditions. However, their short setting times and low mechanical strengths limit broad clinical application. In this study, we showed that a significant improvement of these properties of brushite cement could be achieved by the use of magnesium-substituted beta-tricalcium phosphate with the general formula Mg(x)Ca((3-x))((PO(4))(2) with 0 cement reactants. The incorporation of magnesium ions increased the setting times of cements from 2 min for a magnesium-free matrix to 8-11 min for Mg(2.25)Ca(0.75)(PO(4))(2) as reactant. At the same time, the compressive strength of set cements was doubled from 19 MPa to more than 40 MPa after 24h wet storage. Magnesium ions were not only retarding the setting reaction to brushite but were also forming newberyite (MgHPO(4) x 3H(2)O) as a second setting product. The biocompatibility of the material was investigated in vitro using the osteoblast-like cell line MC3T3-E1. A considerable increase of cell proliferation and expression of alkaline phosphatase, indicating an osteoblastic differentiation, could be noticed. Scanning electron microscopy analysis revealed an obvious cell growth on the surface of the scaffolds. Analysis of the culture medium showed minor alterations of pH value within the physiological range. The concentrations of free calcium, magnesium and phosphate ions were altered markedly due to the chemical solubility of the scaffolds. We conclude that the calcium magnesium phosphate (newberyite) cements have a promising potential for their use as bone replacement material since they provide a suitable biocompatibility, an extended workability and improved mechanical performance compared with brushite cements.

  18. Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

    DEFF Research Database (Denmark)

    Skibsted, Jørgen; Hall, Christopher

    2008-01-01

    Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly...

  19. Combining Hydraulic and Phosphate Bonds to Improve Properties of Alumina-spinel Low Cement Castables

    Institute of Scientific and Technical Information of China (English)

    M.Paghandeh; A.Monshi; R.Emadi

    2009-01-01

    A basic alumina-spinel low cement castables (castables A) and another castables (castables B) with 5% addition of sodium hexametaphosphate were prepared and heat treated at 110 ℃,900 ℃ and 1 400 ℃.It is shown that after heat treating at 110 ℃,cold crushing strength (CCS) of castables B is more than 3 times of castables A and apparent porosity (AP) is less than half of castables A.The presence of 800-1 000 ℃ that hydraulic bond reverses to dehydrate condition and castables A becomes weak with high porosity,castables B shows a CCS more than 4 times of castables A.Needles of magnesium phosphate are responsible for reinforcing microstructure of castables B at 900 ℃.After firing at 1 400 ℃,castables B shows extra ordinary CCS of mare than 100 MPa.Reasons were discussed with X-ray diffraction and scanning electron microscopy.

  20. Hydraulic activity of belite cement from class C coal fly ash. Effect of curing and admixtures

    Directory of Open Access Journals (Sweden)

    Guerrero, A.

    2006-09-01

    Full Text Available The effect of curing method and a water-reducing additive on the hydraulic activity of high lime content (ASTM type C fly ash belite cement (FABC-2-W is reported. A class C fly ash was subjected to hydrothermal treatment and subsequent calcination to synthesize FABC. Hydraulic activity was evaluated in the cement paste over 180 days from the physically bound water content as determined by thermogravimetric analysis and the degree of hydration, in turn found with X-ray diffraction (XRD analysis. Mechanical strength, porosity and pore size distribution were also studied in equivalent mortar samples.En este trabajo se discute la influencia del tipo de curado y de un aditivo reductor de la demanda de agua en la actividad hidráulica de un cemento belítico de cenizas volantes de alto contenido en cal denominado (CBCV-2-A. Este cemento ha sido sintetizado por una ruta húmeda hidrotermal con posterior calcinación, empleando ceniza volante de alto contenido en cal (ASTM tipo C como materia prima. La actividad hidráulica se ha estudiado en la pasta de cemento, durante un periodo de 180 días, por medio del contenido de agua combinada, determinada por análisis termogravimétrico, y el grado de hidratación por difracción de rayos X (DRX. La resistencia mecánica y la porosidad total y distribución de tamaño de poro se han estudiado en probetas equivalentes de mortero

  1. "MTA"-an Hydraulic Silicate Cement: review update and setting reaction.

    Science.gov (United States)

    Darvell, B W; Wu, R C T

    2011-05-01

    To review the current status and understanding of Portland cement-like endodontic materials commonly referred to by the trade designation "MTA" (alias "Mineral Trioxide Aggregate"), and to present an outline setting reaction scheme, hitherto unattempted. The literature was searched using on-line tools, overlapping an earlier substantial review to pick up any omissions, including that in respect of ordinary Portland cement (OPC), with which MTA shares much. The search was conducted for the period January 2005 to December 2009 using 'MTA', 'GMTA', 'WMTA', and 'mineral AND trioxide AND aggregate' as keywords, with various on-line search engines including ScienceDirect (http://www.sciencedirect.com), SAGE Journals Online (http://online.sagepub.com), Wiley Online Library (http://onlinelibrary.wiley.com), SciELO Scientific electronic library online (http://www.scielo.br/scielo.php), JSTOR (http://www.jstor.org), and Scopus (http://www.scopus.com). References of articles found were cross-checked where appropriate for missed publications. Manufacturers' and related websites were searched with Google Search (http://www.google.com.hk). A generic name for this class of materials, Hydraulic Silicate Cement (HSC), is proposed, and an outline reaction scheme has been deduced. HSC has distinct advantages apparent, including sealing, sterilizing, mineralizing, dentinogenic and osteogenic capacities, which research continues to demonstrate. However, ad hoc modifications have little supporting justification. While HSC has a definite place in dentistry, with few of the drawbacks associated with other materials, some improvements in handling and other properties are highly desirable, as are studies of the mechanisms of the several beneficial physiological effects. Reference to the extensive, but complex, literature on OPC may provide the necessary insight. Copyright © 2011 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  2. Production of cement requiring low energy expenditure. An industrial test

    Energy Technology Data Exchange (ETDEWEB)

    Gimenez, S.; Blanco, M.T.; Palomo, A.; Puertas, F. (Instituto de Ciencias de la Construccion, Madrid (Spain))

    1991-01-01

    A new method for making cement is proposed. It is based on the use of CaF{sub 2} and CaSO{sub 4} for partial replacement of the usual raw materials in cement manufacturing. This paper shows the feasibility of the proposed method on an industrial scale. A test carried out in a Spanish cement factory (1500 t yield of the new cement) has revealed that the mehtod can not only be adapted to the current technology but also requires a much lower energy expenditure. The final product is shown to have excellent properties in comparison with OPC. (orig.).

  3. Strength improvement of fibre cement product

    Directory of Open Access Journals (Sweden)

    Waranya Sonphuak

    2013-10-01

    Full Text Available This paper presents a methodology to improve the strength or the Modulus of Rupture (MOR of fibre cement. The Six Sigma approach with the DMAIC steps was applied to a case study company. This research started from defining problem, setting the project objective and the project scope. Next, the measurement system was analyzed and the process map was set up. The potential factors of the problem was then determined. Due to there were many factors that affect the MOR, the Cause and Effect Matrix and the Failure Mode and Effect Analysis technique were then used to reduce the number of factors to be studied further. Next, three process factors, which were the pulp slurry freeness, the film-layer thickness, and the pressure step, were optimized using the results from the Box-Behnken experimental design. Other 13 remaining factors were improved by creating or revising the standard work instructions and training the operators. After that, the statistical process control and the control plan were set up to control the production processes. After improvement, the process capability index (Ppk significantly increased from 0.26 to 1.35.

  4. By-product materials in cement clinker manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Gadayev, A. [ICS and E, Aurora, CO (United States); Kodess, B. [VNIIMS Gosstandart of Russia, Moscow (Russian Federation)

    1999-02-01

    The use of Cl- and SO{sub 3}-containing by-products from chemical industries for manufacturing Portland cement clinker using a wet process was examined. The chemical and mineralogical compositions of the by-products and raw materials were determined. Homogeneous raw mixes containing different concentrations of by-products (5--30%) were prepared and the influence of the by-products on all steps of burning the mixes in a kiln to form a cement clinker was investigated. It was shown that introducing Cl- and SO{sub 3}-containing by-products to the raw mixes significantly changes all the cement clinker producing stages and changes the chemical and mineralogical compositions at all intermediate stages and in the finished products, forming new minerals containing Cl and SO{sub 3} [CaO{sub x} (SiO{sub 2}){sub y} CaCl{sub 2}] or [CaO{sub x} (SiO{sub 2}){sub y} CaSO{sub 4}] and increasing the amount of well-known intermediate minerals. The presence of the chlorides and sulfates in the cement clinker burning processes removes alkali from the raw mixes, turning them to volatile forms, accelerating the raw mineral decomposition processes and accelerating the formation processes of cement minerals (C{sub 2}S, C{sub 12}A{sub 7}, C{sub 4}AF) and formation of chloride and sulfate cycles in the kiln, forming clinker liquids and decreasing the formation and growth of the main cement minerals (C{sub 3}A, C{sub 3}S). The cement clinker contains some quantity of minerals with Cl or SO{sub 3}. Their presence in the final product decreases cement quality by reducing the amount of active CaO (C) and reducing the active CaO/SiO{sub 2} ratio.

  5. Organic Additive Implantation onto Cement Hydration Products

    Institute of Scientific and Technical Information of China (English)

    ZHU Jipeng; LI Zongjin; YANG Ruochong; ZHANG Yamei

    2014-01-01

    In polymer modified cementitious materials, it is hard to set up a chemical connection between the added polymer and the cement moiety. In this study FS (functional silane) was adopted to form this connection as a bridge component which has the functional group forming bonds with polymer. To testify the connection between FS and cement moiety, Q2/Q1 ratio (Qx:intensity ratio) investigation was carried out by the means of quantitative solid state 29Si MAS NMR. The results show that the Q2/Q1 ratio has increased with the addition of FS which indicates that the silicon chain length has increased, and the quantity of silicon atoms at site of Q2, chain site, has enhanced, showing that the silicon atom of FS has connected to the silicon chain of cement moiety by the bond“-Si-O-Si-”formation.

  6. Environmental CRIteria for CEMent based products, ECRICEM. Phase I. Ordinary Portland Cements. Phase II. Blended Cements. Executive Summary

    Energy Technology Data Exchange (ETDEWEB)

    Van der Sloot, H.A.; Van Zomeren, A. [ECN Biomass, Coal and Environmetal Research, Petten (Netherlands); Stenger, R. [Holcim Group Support Ltd, Holderbank (Switzerland); Schneider, M.; Spanka, G. [VDZ, Duesseldorf (Germany); Stoltenberg-Hansson, A. [NORCEM, HeidelbergCement Group, Brevik (Norway); Dath, P. [Holcim Belgium, Obourg (Belgium)

    2008-01-15

    The protection of the immediate environment of structural works is one of the essential requirements of the European Construction Products Directive (CPD). According to the CPD, construction products can only be put on the market, if the structural works built with them fulfil the relevant requirements for hygiene, and the protection of health and the environment. These essential requirements in the respective standards are specified at the national level by the individual member states. Cement and cementitious materials are considered to fulfil the fundamental requirements of the European Construction Products Directive and the corresponding national regulations. Therefore a technical regulation like the cement standard EN 197 in general does not cover separate requirements for determining compliance of cementitious materials with criteria on hygiene, health and environmental protection. Further regulations are laid down in cases where it appears necessary for constructive applications requiring a particular protection of water, soil and air.

  7. Hydraulics.

    Science.gov (United States)

    Decker, Robert L.; Kirby, Klane

    This curriculum guide contains a course in hydraulics to train entry-level workers for automotive mechanics and other fields that utilize hydraulics. The module contains 14 instructional units that cover the following topics: (1) introduction to hydraulics; (2) fundamentals of hydraulics; (3) reservoirs; (4) lines, fittings, and couplers; (5)…

  8. Scrap tire ashes in portland cement production

    Directory of Open Access Journals (Sweden)

    Mónica Adriana Trezza

    2009-01-01

    Full Text Available Scrap tires are not considered harmful waste, but their stocking and disposal are a potential health and environmental risk. Properly controlled calcinations at high temperatures make tire combustion an interesting alternative due to its high calorific power, comparable to that of fuel-oil. Consequently, using them as an alternative combustible material in cement kilns makes it possible to give it a valuable use. However, it remains to be assured whether the impurities added to the clinker through these fuels do not affect its structure or properties.This paper shows the studies carried out on different clinkers under laboratory conditions with different levels of addition of scrap tire ashes, added by partially replacing traditional fuel in cement kilns.

  9. NOx from cement production - reduction by primary measures

    DEFF Research Database (Denmark)

    Jensen, Lars Skaarup

    1999-01-01

    cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...... is the most energy demanding process, takes place at lower temperature in the calciner. When dealing with NOx from solid fuel combustion it is important to consider reactions of volatile contents and char separately.Chapter 4 presents an overview of NOx from cement production. Thermal NOx dominates from......, calciner operation, fuel properties and on the NOx level from the rotary kiln. The low-NOx calciner types presently marketed are based on combinations of reburning, air staging and temperature control and seem equivalent in their ability to restrict NOx formation. If fuels with a significant volatile...

  10. [Release amount of heavy metals in cement product from co-processing waste in cement kiln].

    Science.gov (United States)

    Yang, Yu-Fei; Huang, Qi-Fei; Zhang, Xia; Yang, Yu; Wang, Qi

    2009-05-15

    Clinker was produced by Simulating cement calcination test, and concrete samples were also prepared according to national standard GB/T 17671-1999. Long-term cumulative release amount of heavy metals in cement product from co-processing waste in cement kiln was researched through leaching test which refers to EA NEN 7371 and EA NEN 7375, and one-dimensional diffusion model which is on the base of Fick diffusion law. The results show that availabilities of heavy metals are lower than the total amounts in concrete. The diffusion coefficients of heavy metals are different (Cr > As > Ni > Cd). During 30 years service, the cumulative release amounts of Cr, As, Ni and Cd are 4.43 mg/kg, 0.46 mg/kg, 1.50 mg/kg and 0.02 mg/kg, respectively, and the ratios of release which is the division of cumulative release amount and availability are 27.0%, 18.0%, 3.0% and 0.2%, respectively. The most important influence factor of cumulative release amount of heavy metal is the diffusion coefficient, and it is correlative to cumulative release amount. The diffusion coefficient of Cr and As should be controlled exactly in the processing of input the cement-kiln.

  11. Novorossiysk agglomeration landscapes and cement production: geochemical impact assessment

    Science.gov (United States)

    Alekseenko, A. V.; Pashkevich, M. A.

    2016-09-01

    The article deals with assessing the environmental impact of marl mining and cement production in Novorossiysk city (Krasnodar krai, Russia). The existing methods of studying the environmental effects caused by the cement industry have been reviewed. Soil and aquatic vegetation sampling has been carried out and the gross concentration of metals in the samples has been defined. The research has been conducted in the certified and accredited laboratory using emission spectral analysis. The external control has been carried out via X-ray fluorescence analysis. Based on the collected data, main chemical pollutants in soil cover and water area near the cement plant have been identified. The contaminants released by urban enterprises and motor vehicle emissions, as well as fugitive dust from dumps and the cement factory, lead to multi-element lithogeochemical anomaly at geochemical barriers in soils. Accumulation of pollutants in soil depends on the type of land use and the area relief. The most contaminated aquatic landscapes have been identified in the inner bay. According to this information, the technical proposals can be prepared for environmental safety management in strongly polluted city areas, as well as for the reclamation design in the areas currently experiencing the negative impact of cement production.

  12. Glass recycling in cement production--an innovative approach.

    Science.gov (United States)

    Chen, Guohua; Lee, Harry; Young, King Lun; Yue, Po Lock; Wong, Adolf; Tao, Thomas; Choi, Ka Keung

    2002-01-01

    An innovative approach of using waste glass in cement production was proposed and tested in a laboratory and cement production plant. The laboratory characterization of 32 types of glass show that the chemical composition of glass does not vary significantly with its color or origin but depends on its application. The alkali content of glass, a major concern for cement production varies from 0 to 22%. For the glass bottles mainly found in Hong Kong waste glasses, the alkali content (Na2O) ranges from 10 to 19% with an average around 15%. There is no significant change of the SO2 content in the gas exhaust of the rotary kiln when about 1.8 t/h of glass bottles were loaded along with the 280-290 t/h raw materials. The content of NOx, mainly depends on the temperature of the kiln, does not show significant change either. The SO3 content of the clinker is comparable with that obtained without the loading of glass. The alkaline content shows a slight increase but still within three times the standard deviation obtained from the statistical data of the past year. The detailed analysis of the quality of the cement product shows that there is not any significant impact of glass for the feeding rate tested.

  13. Calcination of kaolinite clay particles for cement production

    DEFF Research Database (Denmark)

    Gebremariam, Abraham Teklay; Yin, Chungen; Rosendahl, Lasse

    2014-01-01

    Kaolinite rich clay particles calcined under certain conditions can attain favorable pozzolanic properties and can be used to substitute part of the CO2 intensive clinker in cement production. To better guide calcination of a clay material, a transient one-dimensional single particle model...

  14. Top-down cracking of rigid pavements constructed with fast setting hydraulic cement concrete

    CSIR Research Space (South Africa)

    Heath, AC

    2009-01-29

    Full Text Available Jointed plain concrete pavement (JPCP) test sections were constructed using fast setting hydrualic cement concrete (FSHCC) as part of the California accelerated pavement testing program (CAL/APT). Many of the longer slabs cracked under environmental...

  15. Cement Conundrum

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    China aims to streamline the crowded cement industry Policymakers are looking to build a concrete wall around the cement-making industry as they seek to solidify the fluid cement market and cut excessive production.

  16. DEVELOPMENT OF HYDRAULIC GYPSUM THAT CONTAINS CEMENTS THAT HAVE SULPHATED CLINKER PHASES

    Directory of Open Access Journals (Sweden)

    Mikheenkov Mikhail Arkad'evich

    2012-10-01

    Full Text Available In the article, the authors consider the feasibility of development of water-hardened gypsum that is capable of hardening in the water. The gypsum in question is made of the gypsum binding material, sulphated Portland cement, and granulated blast-furnace slag. The gypsum developed hereunder has a softening coefficient over 1 while the building gypsum content exceeds 75 %.

  17. Production of cements from Illinois coal ash. Final technical report, September 1, 1995--August 31, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Wagner, J.C.; Bhatty, J.L.; Mishulovich, A.

    1997-05-01

    The objective of this program is to convert Illinois coal combustion residues, such as fly ash, bottom ash, and boiler slag, into novel cementitious materials for use in the construction industry. These residues are composed largely of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, MgO, and CaO, which are also the major components of cement. Since the residues are used as an integral component of the cement and not just as additives to concrete, larger amounts of the residues can be utilized. The process uses submerged combustion to melt blends of coal combustion residues with lime, clay, and/or sand. The submerged combustion melter utilizes natural gas-oxidant firing directly into a molten bath to provide efficient melting of mineral-like materials. Use of this melter for cement production has many advantages over rotary kilns including very little, if any, grinding of the feed material, very low emissions, and compact size. During the first year of the program, samples of coal combustion residues were blended and mixed, as needed; with lime, clay, and/or sand to adjust the composition. Six mixtures, three with fly ash and three with bottom ash, were melted in a laboratory-scale furnace. The resultant products were used in mortar cubes and bars which were subjected to ASTM standard tests of cementitious properties. In the hydraulic activity test, mortar cubes were found to have a strength comparable to standard mortar cements. In the compressive strength test, mortar cubes were found to have strengths that exceeded ASTM blended cement performance specifications. In the ASR expansion test, mortar bars were subjected to alkali-silica reaction-induced expansion, which is a problem for siliceous aggregate-based concretes that are exposed to moisture. The mortar bars made with the products inhibited 85 to 97% of this expansion. These results show that residue-based products have an excellent potential as ASR-preventing additions in concretes.

  18. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  19. PRINCIPLE OF POST-PRODUCTION DESIGN OF HYDRAULIC ACTUATORS

    Directory of Open Access Journals (Sweden)

    A. V. Puzanov

    2015-01-01

    Full Text Available In work the problem of design-technology preparation of production of hydraulic actuators is staticized. The structure and business processes of design and production are analysed. Methods and means of reorganization of project works for the purpose of cutting-down of time of preparation of production are offered. The directions of reorganization of process of design are formulated. The principle of carrying out procedures of design-technology preparation of production of hydraulic actuators with use of ready elements of a production cycle is considered. The scheme of their practical realization at machine-building enterprise is offered. The assessment of growth of efficiency of design-technology preparation of production is given in machine-building enterprise.

  20. Characteristics of mercury cycling in the cement production process.

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

    2016-01-25

    The mercury cycling caused by dust shuttling significantly increases the atmospheric emissions from cement production. A comprehensive understanding of this mercury cycling can promote the development of mercury emission control technologies. In this study, the characteristics of mercury cycling in the cement production process were first investigated. Furthermore, the mercury enrichment and effects of dust treatment were evaluated based on the field tests conducted in two Chinese cement plants. The mercury cycling between the kiln system and the raw mill system was the most important aspect and contributed 57-73% to the total amount of mercury emitted from the kiln system. Mercury emitted from the kiln system with flue gas was enriched as high as 3.4-8.8 times in the two tested plants compared to the amount of mercury in the raw materials and coal due to mercury cycling. The mercury enrichment can be significantly affected by the proportion of mercury cycled back to the kiln system. The effects of dust treatment were evaluated, and dust treatment can efficiently reduce approximately 31-70% of atmospheric mercury emissions in the two plants. The reduction proportion approximately linearly decreased with the proportion of mercury removed from the collected dust.

  1. Development of Advanced Cement-Based Building Products

    Institute of Scientific and Technical Information of China (English)

    Zongjin LI; Bin MU; Stanley N.C.CHIU

    2000-01-01

    @@ In this study, short fiber-reinforced cement-based building products of sheets, pipes and honeycomb panels incorporating various mineral admixtures such as slag, silica fume, and metakaolin have been developed by the extrusion technique. The experimental works have shown that these products do have very good mechanical properties. Since the key point for a successful extrusion is the properly designed rheology which controls both internal and external flow properties of ext rudate, a nonlinear viscoelastic model was applied to investigate the rheology behavior of a movable fresh cementitious composite in a single screw extruder channel. The theoretical analysis is used to guide the practical manufacturing.

  2. Use of MRF residue as alternative fuel in cement production.

    Science.gov (United States)

    Fyffe, John R; Breckel, Alex C; Townsend, Aaron K; Webber, Michael E

    2016-01-01

    Single-stream recycling has helped divert millions of metric tons of waste from landfills in the U.S., where recycling rates for municipal solid waste are currently over 30%. However, material recovery facilities (MRFs) that sort the municipal recycled streams do not recover 100% of the incoming material. Consequently, they landfill between 5% and 15% of total processed material as residue. This residue is primarily composed of high-energy-content non-recycled plastics and fiber. One possible end-of-life solution for these energy-dense materials is to process the residue into Solid Recovered Fuel (SRF) that can be used as an alternative energy resource capable of replacing or supplementing fuel resources such as coal, natural gas, petroleum coke, or biomass in many industrial and power production processes. This report addresses the energetic and environmental benefits and trade-offs of converting non-recycled post-consumer plastics and fiber derived from MRF residue streams into SRF for use in a cement kiln. An experimental test burn of 118 Mg of SRF in the precalciner portion of the cement kiln was conducted. The SRF was a blend of 60% MRF residue and 40% post-industrial waste products producing an estimated 60% plastic and 40% fibrous material mixture. The SRF was fed into the kiln at 0.9 Mg/h for 24h and then 1.8 Mg/h for the following 48 h. The emissions data recorded in the experimental test burn were used to perform the life-cycle analysis portion of this study. The analysis included the following steps: transportation, landfill, processing and fuel combustion at the cement kiln. The energy use and emissions at each step is tracked for the two cases: (1) The Reference Case, where MRF residue is disposed of in a landfill and the cement kiln uses coal as its fuel source, and (2) The SRF Case, in which MRF residue is processed into SRF and used to offset some portion of coal use at the cement kiln. The experimental test burn and accompanying analysis indicate

  3. Production and hydration of calcium sulfoaluminate-belite cements derived from aluminium anodising sludge

    OpenAIRE

    da Costa, E.B.; Rodríguez, E.D.; Bernal, S.; Provis, J. L.; Gobbo, L.A.; Kirchheim, A.P.

    2016-01-01

    Calcium sulfoaluminate-belite cement (CSAB) offers lower CO2 emissions in its production, compared with Portland cement. However, for the production of CSAB a high amount of alumina is required, and the scarcity and high cost of high-purity bauxite make these cements costly at present. In this study, the use of uncalcined aluminium anodising sludge (AAS) as the main source of alumina to produce CSAB clinkers, replacing bauxite, was assessed. The CSAB clinkers produced were mainly composed of ...

  4. Investigation of carbonate rocks appropriate for the production of natural hydraulic lime binders

    Science.gov (United States)

    Triantafyllou, George; Panagopoulos, George; Manoutsoglou, Emmanouil; Christidis, George; Přikryl, Richard

    2014-05-01

    Cement industry is facing growing challenges in conserving materials and conforming to the demanding environmental standards. Therefore, there is great interest in the development, investigation and use of binders alternatives to Portland cement. Natural hydraulic lime (NHL) binders have become nowadays materials with high added value, due to their advantages in various construction applications. Some of them include compatibility, suitability, workability and the versatility in applications. NHL binders are made from limestones which contain sufficient argillaceous or siliceous components fired at relatively low temperatures, with reduction to powder by slaking with or without grinding. This study is focused in developing technology for small-scale production of cementitious binders, combining the knowledge and experience of geologists and mineral resources engineers. The first step of investigation includes field techniques to the study the lithology, texture and sedimentary structure of Neogene carbonate sediments, from various basins of Crete Island, Greece and the construction of 3D geological models, in order to determine the deposits of each different geological formation. Sampling of appropriate quantity of raw materials is crucial for the investigation. Petrographic studies on the basis of the study of grain type, grain size, types of porosity and depositional texture, are necessary to classify effectively industrial mineral raw materials for this kind of application. Laboratory tests should also include the study of mineralogical and chemical composition of the bulk raw materials, as well as the content of insoluble limestone impurities, thus determining the amount of active clay and silica components required to produce binders of different degree of hydraulicity. Firing of the samples in various temperatures and time conditions, followed by X-ray diffraction analysis and slaking rate tests of the produced binders, is essential to insure the

  5. Hydraulic basis for the evolution of photosynthetic productivity.

    Science.gov (United States)

    Scoffoni, Christine; Chatelet, David S; Pasquet-Kok, Jessica; Rawls, Michael; Donoghue, Michael J; Edwards, Erika J; Sack, Lawren

    2016-05-27

    Clarifying the evolution and mechanisms for photosynthetic productivity is a key to both improving crops and understanding plant evolution and habitat distributions. Current theory recognizes a role for the hydraulics of water transport as a potential determinant of photosynthetic productivity based on comparative data across disparate species. However, there has never been rigorous support for the maintenance of this relationship during an evolutionary radiation. We tested this theory for 30 species of Viburnum, diverse in leaf shape and photosynthetic anatomy, grown in a common garden. We found strong support for a fundamental requirement for leaf hydraulic capacity (Kleaf) in determining photosynthetic capacity (Amax), as these traits diversified across this lineage in tight coordination, with their proportionality modulated by the climate experienced in the species' range. Variation in Kleaf arose from differences in venation architecture that influenced xylem and especially outside-xylem flow pathways. These findings substantiate an evolutionary basis for the coordination of hydraulic and photosynthetic physiology across species, and their co-dependence on climate, establishing a fundamental role for water transport in the evolution of the photosynthetic rate.

  6. Research and application of hydraulic centralizer for horizontal well cementing%水平井固井液压扶正器的研究与应用

    Institute of Scientific and Technical Information of China (English)

    徐鑫; 魏新芳; 王书峰

    2012-01-01

    Casing tends to be put near the lower wellbore when cementing horizontal wells, in other words, the centralized degree is poor, so the cement thickness is unequal around the casing, resulting in poor cementing quality, and it restricts the advantages of horizontal wells severely. Centralizer is usually used to improve the casing centralized degree in the field, but conventional centralizers has some problems, such as large diameter, difficulties in tripping into the hole, and breaking wellbore. So the hydraulic centralizer for horizontal well cementing was developed. It has some advantages, such as small original diameter, safety in tripping into the hole and large diameter after expansion. It can improve the centralized degree significantly and make burbling effect in cementing. The quality of cementing is improved greatly with the hydraulic centralizer. The application of centralizer in fields is simple, and does not affect cementing process. The tool has been used in many wells in Shengli Oilfield with significant effect%水平井固井时套管往往偏向下井壁,居中度差,固井后形成的水泥环薄厚不均,导致水平井固井质量差,严重制约了水平井优势的发挥.现场多使用扶正器来提高套管居中度,但是常规扶正器存在外径大、下入困难、破坏井壁的问题,为此专门研制开发了水平井固井液压扶正器.该工具原始外径小、下入安全,膨胀后外径大、扶正能力强,能够显著提高水平井套管的居中度,扶正器上的扶正片能够对固井水泥浆产生扰流作用,大大提高了水平井的固井质量.该类扶正器现场应用简便,不影响正常的施工程序,在胜利油田进行了多口井的现场应用,效果显著.

  7. Wide-scale utilization of MSWI fly ashes in cement production and its impact on average heavy metal contents in cements: The case of Austria.

    Science.gov (United States)

    Lederer, Jakob; Trinkel, Verena; Fellner, Johann

    2017-02-01

    A number of studies present the utilization of fly ashes from municipal solid waste incineration (MSWI) in cement production as a recycling alternative to landfilling. While there is a lot of research on the impact of MSWI fly ashes utilization in cement production on the quality of concrete or the leaching of heavy metals, only a few studies have determined the resulting heavy metal content in cements caused by this MSWI fly ashes utilization. Making use of the case of Austria, this study (1) determines the total content of selected heavy metals in cements currently produced in the country, (2) designs a scenario and calculates the resulting heavy metal contents in cements assuming that all MSWI fly ashes from Austrian grate incinerators were used as secondary raw materials for Portland cement clinker production and (3) evaluates the legal recyclability of demolished concretes produced from MSWI fly ash amended cements based on their total heavy metal contents. To do so, data from literature and statistics are combined in a material flow analysis model to calculate the average total contents of heavy metals in cements and in the resulting concretes according to the above scenario. The resulting heavy metal contents are then compared (i) to their respective limit values for cements as defined in a new technical guideline in Austria (BMLFUW, 2016), and (ii) to their respective limit values for recycling materials from demolished concrete. Results show that MSWI fly ashes utilization increases the raw material input in cement production by only +0.9%, but the total contents of Cd by +310%, and Hg, Pb, and Zn by +70% to +170%. However these and other heavy metal contents are still below their respective limit values for Austrian cements. The same legal conformity counts for recycling material derived from concretes produced from the MSWI fly ash cements. However, if the MSWI fly ash ratio in all raw materials used for cement production were increased from 0.9% to 22

  8. Application of multi-block methods in cement production

    DEFF Research Database (Denmark)

    Svinning, K.; Høskuldsson, Agnar

    2008-01-01

    Compressive strength at 1 day of Portland cement as a function of the microstructure of cement was statistically modelled by application of multi-block regression method. The observation X-matrix was partitioned into four blocks, the first block representing the mineralogy, the second particle size...

  9. Experimental investigation of influence of acid rain on leaching and hydraulic characteristics of cement-based solidified/stabilized lead contaminated clay.

    Science.gov (United States)

    Du, Yan-Jun; Jiang, Ning-Jun; Shen, Shui-Long; Jin, Fei

    2012-07-30

    Remediation of contaminated lands in China urban areas is of great concern. Degradation of construction facilities caused by acid rain is a serious environmental pollution issue in China. This paper presents an investigation of the effects of acid rain on leaching and hydraulic properties of cement-based solidified/stabilized lead contaminated soil. Laboratory tests including infiltration test and soaking test are conducted. It is found that the soil hydraulic conductivity decreases with increase in the pore volume of flow of permeant liquids (acid rain and distilled water). The decreasing rate in the case of the acid rain is lower than that in the case of the distilled water. The soaking test results show that pH and the presence of sulfate ions of acid rain have considerable influence on the leached concentrations and leaching rate of calcium.

  10. Biphasic products of dicalcium phosphate-rich cement with injectability and nondispersibility

    Energy Technology Data Exchange (ETDEWEB)

    Ko, Chia-Ling [Advanced Medical Devices and Composites Laboratory, Department of Fiber and Composite Materials, Feng Chia University, Taichung, 407, Taiwan (China); Dental Medical Devices and Materials Research Center, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Chen, Jian-Chih [Department of Orthopaedics, Kaohsiung Medical University Hospital, Kaohsiung 807, Taiwan (China); Department of Orthopaedics, College of Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Hung, Chun-Cheng; Wang, Jen-Chyan [Dental Medical Devices and Materials Research Center, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Department of Dentistry, Kaohsiung Medical University Hospital, Kaohsiung 807, Taiwan (China); Tien, Yin-Chun [Department of Orthopaedics, Kaohsiung Medical University Hospital, Kaohsiung 807, Taiwan (China); Department of Orthopaedics, College of Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Chen, Wen-Cheng, E-mail: wencchen@fcu.edu.tw [Advanced Medical Devices and Composites Laboratory, Department of Fiber and Composite Materials, Feng Chia University, Taichung, 407, Taiwan (China)

    2014-06-01

    In this study, a calcium phosphate cement was developed using tetracalcium phosphate and surface-modified dicalcium phosphate anhydrous (DCPA). This developed injectable bone graft substitute can be molded to the shape of the bone cavity and set in situ through the piping system that has an adequate mechanical strength, non-dispersibility, and biocompatibility. The materials were based on the modified DCPA compositions of calcium phosphate cement (CPC), where the phase ratio of the surface-modified DCPA is higher than that of the conventional CPC for forming dicalcium phosphate (DCP)-rich cement. The composition and morphology of several calcium phosphate cement specimens during setting were analyzed via X-ray diffractometry and transmission electron microscopy coupled with an energy dispersive spectroscopy system. The compressive strength of DCP-rich CPCs was greater than 30 MPa after 24 h of immersion in vitro. The reaction of the CPCs produced steady final biphasic products of DCPs with apatite. The composites of calcium phosphate cements derived from tetracalcium phosphate mixed with surface-modified DCPA exhibited excellent mechanical properties, injectability, and interlocking forces between particles, and they also featured nondispersive behavior when immersed in a physiological solution. - Highlights: • Bone cement precursor with nanocrystals is characterized. • DCP-rich CPCs with nanocrystals exhibited biphasic product phases. • Nanocrystals in cement significantly affected the interlocking ability. • Nanocrystals in cement exhibited higher strength and anti-dispersion. • DCP-rich CPCs increase the potential of bioresorption after reaction.

  11. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid...

  12. Sustainable production of blended cement in Pakistan through addition of natural pozzolana

    Directory of Open Access Journals (Sweden)

    Ahmad Muhammad Imran

    2016-01-01

    Full Text Available In this work pozzolana deposits of district Swabi, Pakistan were investigated for partial substitution of Portland cement along with limestone filler. The cement samples were mixed in different proportions and tested for compressive strength at 7 and 28 days. The strength activity index (SAI for 10 % pozzolana, and 5% limestone blend at 7 and 28 days was 75.5% and 85.0% satisfying the minimum SAI limit of ASTM C618. Twenty two percents natural pozzolana and five percents limestone were interground with clinker and gypsum in a laboratory ball mill to compare the power consumption with ordinary Portland cement (OPC (95% clinker and 5% gypsum. The ternary blended cement took less time to reach to the same fineness level as OPC due to soft pozzolana and high grade lime stone indicating that intergrinding may reduce overall power consumption. Blended cement production using natural pozzolana and limestone may reduce the energy consumption and green house gas emissions.

  13. Review of technologies for mercury removal from flue gas from cement production processes

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian

    2012-01-01

    Mercury is a pollutant of concern and mercury emissions from cement plants are under environmental regulation. After coal-fired power plants, mercury emissions from cement and mineral production are the second largest anthropogenic sources. Compared to fuels, cement raw materials are the major....... The sorbent injection system should be installed downstream of the main kiln filter and upstream of a new added polishing fabric filter to avoid the cement kiln dust recycling and disposal issues. To reduce the sorbent cost and possible disposal expense, non-carbon based sorbents that could be added to cement...... or regenerated in-situ are desired and should be developed.Various mathematical models have been developed to simulate mercury removal in fixed-bed reactors and by sorbent injection upstream of a fabric filter. The fabric filter adsorption models use the adsorption isotherms coupled with diffusion in the sorbent...

  14. Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

    Directory of Open Access Journals (Sweden)

    Borsuk Grzegorz

    2016-03-01

    Full Text Available Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

  15. Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

    Science.gov (United States)

    Borsuk, Grzegorz; Dobrowolski, Bolesław; Nowosielski, Grzegorz; Wydrych, Jacek; Duda, Jerzy

    2016-03-01

    Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

  16. 76 FR 34252 - Notice Pursuant to the National Cooperative Research and Production Act of 1993; Portland Cement...

    Science.gov (United States)

    2011-06-13

    ... Cement Association Notice is hereby given that, on May 12, 2011, pursuant to Section 6(a) of the National Cooperative Research and Production Act of 1993, 15 U.S.C. 4301 et seq. (``the Act''), Portland Cement... specified circumstances. Specifically, Drake Cement, LLC, Scottsdale, AZ; Argos USA Corporation, Houston,...

  17. 水工隧洞水泥灌浆的若干问题%Some Issues on Cement Grouting of Hydraulic Tunnel

    Institute of Scientific and Technical Information of China (English)

    苏鲁平

    2002-01-01

    Based on the practices of construction supervision to cement grouting at the reservoir emptying and power tunnels of the TSQ stage Ⅰ Hydropower station, some issues on quality control of cement grouting of hydraulic tunnel are discussed, and corresponding suggestions are put forward for revision of current standard (SL62-94). It is regarded that the refilling grouting could not be used for remedying the thickness of concrete lining; the end sealing of refilling grouting section should not be neglected; higher grouting pressure would be used. For the consolidation grouting, grout return pipe should be placed at the grout hole top for pure pressure type grouting; five-grade water cement ratio of grout mix is suggested; a certain standard should be specified for changing the grout to thicker mix by skipping the intermediate grade; the standard for ending the grouting should be relaxed. In current grouting standard, some terms should be complemented for contact grouting of steel penstock and spiral case and for plug grouting of circular-anchor hole.

  18. Utilization of flotation wastes of copper slag as raw material in cement production.

    Science.gov (United States)

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  19. Petroleum sludge treatment and reuse for cement production as setting retarder

    Science.gov (United States)

    Aeslina, A. K.; Ali, B.

    2017-05-01

    Petroleum sludge is a dangerous waste that needs to be treated to avoid any contamination of soil and groundwater due to its disposal. As an attempt to treat this waste, it has been incorporated into cement production as substitution for gypsum. As results, 5% of petroleum sludge has shown effective results and could play the same role of gypsum in delaying the flash setting of cement clinker.

  20. Blended Cements Produced With Synthetic Zeolite Made from Industrial By-Product

    Directory of Open Access Journals (Sweden)

    Vitoldas Vaitkevičius

    2015-03-01

    Full Text Available Zeolites are appropriate supplementary cementitious materials in cement and concrete industry. In the present work synthetic zeolites was used like supplementary material in hardened cement paste and some properties as well as its influence on Portland cement hydration was determinate. X-ray powder diffraction, scanning electronic microscopy and energy-dispersive X-ray spectroscopy, FTIR spectroscopy were used as investigation methods. The compressive strength of hardened cement paste was measured at day 3, 28 and 60. The instrumental analysis showed that zeolite A(Na dominates and unreacted Al(OH3 remains in investigated synthetics zeolites, made from thermal and mechanical treated AlF3 production waste. The Chapelle test showed that both zeolites have good pozzolanic properties. The samples compressive strength remained close to the control samples compressive strength, reducing the amount of Portland cement, i.e., changing it by zeolite. After 60 days, the compressive strength was the best in the samples where 5% of Portland cement was replaced by the 2-zeolite. The compressive strength of the samples increased by 9 % compared with control samples. This research provides a real opportunity to save cement thus disposing the waste.DOI: http://dx.doi.org/10.5755/j01.ms.21.1.5635

  1. Integration of oxygen membranes for oxygen production in cement plants

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Søgaard, Martin; Hjuler, Klaus;

    2015-01-01

    The present paper describes the integration of oxygen membranes in cement plants both from an energy, exergy and economic point of view. Different configurations for oxygen enrichment of the tertiary air for combustion in the pre-calciner and full oxy-fuel combustion in both pre-calciner and kiln...

  2. Operating experience with CFB technology for waste utilization at a cement production plant

    Energy Technology Data Exchange (ETDEWEB)

    Wirthwein, R.; Scur, P.; Scharf, K.F. [Rudersdorfer Zement GmbH, (Germany); Hirschfelder, H. [Lurgi Energie und Entsorgung GmbH, (Germany)

    2002-07-01

    The Rudersdorf cement plant in Germany strives for high environmental standards, a high quality product and low production costs. The plant was the first to use circulating fluidized bed (CFB) technology in combination with a cement kiln. The following objectives were defined for the CFB: (1) use of waste as a low-cost raw materials and fuel for cement production, (2) ensure good combustion conditions even when using low quality fuels, and (3) produce raw material components which can be homogeneously integrated into the cement kiln feed stream. A gasification process was developed for processing a diverse waste stream to produce lean gas for use as a secondary fuel along with an inert ash that serves as a raw material component. The CFB unit was put into service in 1996. Since its launch, various plant components and waste pre-processing equipment have been optimized. The CFB unit has an availability of more than 90 per cent, and can process 120,000 tpa of secondary fuels, 150,000 tpa of ash, and 50,000 tpa of other mineral residues. Its use has contributed significantly to fuel costs savings and improved environmental performance at the cement production plant. 9 figs.

  3. Through Lean Manufacturing Techniques Improvement InProduction of Cement Plant

    Directory of Open Access Journals (Sweden)

    Udai Singh Chouhan

    2016-07-01

    Full Text Available The production of cement is a process industry which is distinct from manufacturing and the main objective here is to apply lean manufacturing technique to the eradicate waste to the processes and parameters which are common between process and discrete manufacturing. Lean signifies a major advance over traditional mass production methods. Value stream mapping is used first to identify different waste present in the current state. This paper will describe work undertaken investigating the application of lean thinking to a continuous production environment, in this instance exemplified by the cement industry. Implementation of lean helps many organizations to improve their productivity and efficiency Cement plays a vital role in economic development of any country. Having more than a hundred and fifty years history, it has been used extensively in construction of anything, from a small building to a mammoth multi-purpose project. The need for improving the efficiency of the cement production line is widely acknowledged in order to reduce the downtime rates, and satisfy high levels of market demand where the demand for cement is mostly second substance behind water. This paper articulates a methodology for data collection, knowledge extraction, model creation and experimentation that combines the use of process mapping, computational simulation. A detailed description of each step of the process is given and is illustrated by results from a case study undertaken during the research. This paper describes work undertaken to implement lean practices in the continuous process sector as represented by cement production. One of the major barriers to lean implementation is providing evidence of its potential benefit to end-users. This work aims to overcome this obstacle by producing a tool which can be used to easily visualize the benefits of adopting lean practices without requiring disruption to the production environment

  4. [Utilizing the wastewater treatment plant sludge for the production of eco-cement].

    Science.gov (United States)

    Lin, Yi-Ming; Zhou, Shao-Qi; Zhou, De-Jun; Wu, Yan-Yu

    2011-02-01

    The aim of this paper was to study the effect on cement property by using of municipal sewage as additive in the process of clinker burning. Based on the standard sample P. 042. 5 from cement plant, the properties of eco-cement samples adding municipal sewage to unit raw material by 0%, 0.50%, 1.00%, 1.50%, 2.00%, 2.50% respectively and the standard sample from the cement plant were compared. According to the analysis of X-ray diffraction, microstructure, the particles size determination material change, the setting time, specific surface area, leaching toxicity and strength of cement mortar of the cement, respectively, it showed that the strength of the productions were similar to the P. 042.5 standard sample. The metal ion concentrations of Al, Fe, Ba, Mn and Ti in clinkers and raw material decreased, the initial and setting time increased, as well as the strength of the paste within the curing time of 3 days decreased with the increase of municipal sewage ratio. However, after the curing of 7 days, the strength was similar to non-sludge-mortar or even higher.

  5. Utilization of Red Mud as Raw Material in the Production of Field Road Cement

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao; LUO Zhongtao; ZHANG Lei; RONG Hui; YANG Jiujun

    2016-01-01

    The total utilization amount of red mud is limited due to its high content of alkali, heavy metals and naturally occurring radioactive element. In order to rationalize the use of red mud, a typical ifeld road cement using dealkalized red mud (content of alkali lower than 1%) as raw material was ifrstly prepared in this paper. Then, a preliminary research on the radioactivity of the red mud based ifeld road cement has been carried out. For that reason, two samples of raw materials were prepared. One was with ordinary raw materials, as the control group (CG), the other was with 23w % red mud, as the experimental group (EG). The clinkers were acquired by sintering the above two raw materials at 1 400℃. Subsequently, the two types of cement prepared by the above two kinds of clinkers were tested by measuring the normal consistency, setting time, mechanical strength and drying shrinkage. Meanwhile, the hydration products of the two types of cement were examined by XRD analysis at the curing age of 6 hours, 1, 3, 7, and 28 days, respectively. The radioactivity of the two kinds of cement clinkers was then measured by gamma-ray spectrometry. The experimental results indicate that the main mineralogical phases components in the EG ifeld road cement clinkers are C3S, C2S, and C4AF, the 28 days lfexural and compressive strength of the EG ifeld road cement mortars could be up to 8.45 and 53.2 MPa, respectively. The radioactive measuring results of the EG field road cement show that the value of radium equivalent activity index (Raeq) is 254.8 Bq/Kg-1, which is lower than the upper limit.

  6. Isotope Production Facility Conceptual Thermal-Hydraulic Design Review and Scoping Calculations

    Energy Technology Data Exchange (ETDEWEB)

    Pasamehmetoglu, K.O.; Shelton, J.D.

    1998-08-01

    The thermal-hydraulic design of the target for the Isotope Production Facility (IPF) is reviewed. In support of the technical review, scoping calculations are performed. The results of the review and scoping calculations are presented in this report.

  7. Evaluation of cement production using a pressurized fluidized-bed combustor

    Energy Technology Data Exchange (ETDEWEB)

    DeLallo, M.; Eshbach, R.

    1994-01-01

    There are several primary conclusions which can be reached and used to define research required in establishing the feasibility of using PFBC-derived materials as cement feedstock. 1. With appropriate blending almost any material containing the required cement-making materials can be utilized to manufacture cement. However, extensive blending with multiple materials or the use of ash in relatively small quantities would compromise the worth of this concept. 2. The composition of a potential feedstock must be considered not only with respect to the presence of required materials, but just as significantly, with respect to the presence and concentration of known deleterious materials. 3. The processing costs for rendering the feedstock into an acceptable composition and the energy costs associated with both processing and burning must be considered. It should be noted that the cost of energy to produce cement, expressed as a percentage of the price of the product is higher than for any other major industrial product. Energy consumption is, therefore, a major issue. 4. The need for conformance to environmental regulations has a profound effect on the cement industry since waste materials can neither be discharged to the atmosphere or be shipped to a landfill. 5. Fifth, the need for achieving uniformity in the composition of the cement is critical to controlling its quality. Unfortunately, certain materials in very small concentrations have the capability to affect the rate and extent to which the cementitious compound in portland cement are able to form. Particularly critical are variations in the ash, the sulfur content of the coal or the amount and composition of the stack dust returned to the kiln.

  8. Low SO2 Emission Preheaters for Cement Production

    DEFF Research Database (Denmark)

    Rasmussen, Martin Hagsted

    showed that this figure could be between 90 kJ/mole and 140 kJ/mole, with a corresponding change of preexponential factors. The ability to predict emissions is very important in the design of cement plants. In this thesis the zone model concept has been applied to the modelling of the cyclone stages...... in a preheater tower. The idea is to account for the complex flow pattern in a cyclone stage by dividing it into zones, each zone having special features. In this manner the model can account for gas/solid heat exchange, gas/solid separation, different gas and solid residence times, etc. The model was evaluated...

  9. 75 FR 453 - FLSMidth, Inc., Cement Division, Product Engineering, Including On-Site Leased Workers of Aerotek...

    Science.gov (United States)

    2010-01-05

    ...., Cement Division, Product Engineering, Including On-Site Leased Workers of Aerotek Contract Engineering..., applicable to workers of FLSmidth, Inc., Cement Division, Product Engineering, including on-site leased...-site leased workers from Clarke Consulting, Inc. were also employed on-site at FLSmidth, Inc.,...

  10. Utilization potential of wood clones of Eucalyptus urophylla in the production of wood-cement panels

    Directory of Open Access Journals (Sweden)

    Lourival Marin Mendes

    2011-03-01

    Full Text Available The objective of this study was to evaluate the potential of using clones of Eucalyptus urophylla in the production of wood-cement panels. The study used six clones of Eucalyptus urophylla with 8 years of age, from the Companhia Mineira de Metais, located in Paracatu - MG. For the formation of the panels it was used Portland cement CP V - ARI / Plus, possessing high initial resistance to mineral binder and calcium chloride (CaCl2 as accelerator for the cement curing. The panels were produced with the following parameters: dimensions of 49.5 x 49.5 x 1.5 cm, nominal density of 1.2 g/cm ³, relation wood: cement (1:2.5 and relation water: cement (1:1.5. The results can showed that: (1 for thickness swelling in two and twenty-four hours, only clones 19.28 and 58 attended the specifications, (2 for water absorption, clone 62 showed the best results, (3 to internal bond, only clone 58 didn`t attend specifications, (4 for the compression, clones 19.36 and 58 showed the best results, (5 for MOE and MOR, none of the clones presented values compatible to the bison process. It is suggested the continuation of this line of research, including the manipulation of variables of production, so that all properties be compatible to the minimum required standards.

  11. India's cement industry: Productivity, energy efficiency and carbon emissions

    Energy Technology Data Exchange (ETDEWEB)

    Schumacher, Katja; Sathaye, Jayant

    1999-07-01

    Historical estimates of productivity growth in India's cement sector vary from indicating an improvement to a decline in the sector's productivity. The variance may be traced to the time period of study, source of data for analysis, and type of indices and econometric specifications used for reporting productivity growth. Analysis shows that in the twenty year period, 1973 to 1993, productivity in the aluminum sector increased by 0.8% per annum. An econometric analysis reveals that technical progress in India's cement sector has been biased towards the use of energy and capital, while it has been material and labor saving. The increase in productivity was mainly driven by a period of progress between 1983 and 1991 following partial decontrol of the cement sector in 1982. The authors examine the current changes in structure and energy efficiency in the sector. Their analysis shows that the Indian cement sector is moving towards world-best technology, which will result in fewer carbon emissions and more efficient energy use. However, substantial further energy savings and carbon reduction potentials still exist.

  12. Biphasic products of dicalcium phosphate-rich cement with injectability and nondispersibility.

    Science.gov (United States)

    Ko, Chia-Ling; Chen, Jian-Chih; Hung, Chun-Cheng; Wang, Jen-Chyan; Tien, Yin-Chun; Chen, Wen-Cheng

    2014-06-01

    In this study, a calcium phosphate cement was developed using tetracalcium phosphate and surface-modified dicalcium phosphate anhydrous (DCPA). This developed injectable bone graft substitute can be molded to the shape of the bone cavity and set in situ through the piping system that has an adequate mechanical strength, non-dispersibility, and biocompatibility. The materials were based on the modified DCPA compositions of calcium phosphate cement (CPC), where the phase ratio of the surface-modified DCPA is higher than that of the conventional CPC for forming dicalcium phosphate (DCP)-rich cement. The composition and morphology of several calcium phosphate cement specimens during setting were analyzed via X-ray diffractometry and transmission electron microscopy coupled with an energy dispersive spectroscopy system. The compressive strength of DCP-rich CPCs was greater than 30MPa after 24h of immersion in vitro. The reaction of the CPCs produced steady final biphasic products of DCPs with apatite. The composites of calcium phosphate cements derived from tetracalcium phosphate mixed with surface-modified DCPA exhibited excellent mechanical properties, injectability, and interlocking forces between particles, and they also featured nondispersive behavior when immersed in a physiological solution.

  13. Cement compositions for cementing wells, allowing pressure gas-channeling in the cemented annulus to be controlled

    Energy Technology Data Exchange (ETDEWEB)

    Parcevaux, P.A.; Piot, B.M.; Vercaemer, C.J.

    1987-01-27

    The invention relates to cement compositions for cementing oil and geothermal wells. These compositions allow pressure gas-channeling to be effectively controlled up to more than about 485/sup 0/F. The compositions according to the invention comprise four essential constituents: a cement, a styrene-butadiene latex, a latex stabilizer, and water. The cement is a hydraulic cement belonging to any class among those currently used for cementing oil wells. The useful stabilizers according to the invention are anionic polyelectrolytes such as lignosulfanates and their desulfonated and/or resulfonated derivatives; sulfonated lignin-Kraft products; melamine-formaldehyde resins modified by a sulfonic acid or sulfite; formaldehyde/sulfonated naphthalene resins; or the condensation products of bi-nuclear sulfonated phenols and of formaldehyde. Preferred are the sodium salts of the condensation product of mononaphthalenesulfonic acid and of formaldehyde. The patent also includes a description of tests of various cement compositions of the invention, plus scanning electron microscope observations. 10 figs., 7 tabs.

  14. Effectiveness of the Top-Down Nanotechnology in the Production of Ultrafine Cement (~220 nm

    Directory of Open Access Journals (Sweden)

    Byung-Wan Jo

    2014-01-01

    Full Text Available The present investigation is dealing with the communition of the cement particle to the ultrafine level (~220 nm utilizing the bead milling process, which is considered as a top-down nanotechnology. During the grinding of the cement particle, the effect of various parameters such as grinding time (1–6 h and grinding agent (methanol and ethanol on the production of the ultrafine cement has also been investigated. Performance of newly produced ultrafine cement is elucidated by the chemical composition, particle size distribution, and SEM and XRD analyses. Based on the particle size distribution of the newly produced ultrafine cement, it was assessed that the size of the cement particle decreases efficiently with increase in grinding time. Additionally, it is optimized that the bead milling process is able to produce 90% of the cement particle <350 nm and 50% of the cement particle < 220 nm, respectively, after 6.3 h milling without affecting the chemical phases. Production of the ultrafine cement utilizing this method will promote the construction industries towards the development of smart and sustainable construction materials.

  15. Preparation of magnesium phosphate cement by recycling the product of thermal transformation of asbestos containing wastes

    OpenAIRE

    2014-01-01

    Asbestos containing wastes have been employed for the first time in the formulation of magnesium phosphate cements. Two samples were mixed with magnesium carbonate and calcined at 1100 and 1300 C. Under these conditions, complete destruction of asbestos minerals is known to occur. The product, containing MgO, after reaction with water-soluble potassium di-hydrogen phosphate, led to the formation of hydrated phases at room temperature. Crystalline and amorphous reaction products were detected,...

  16. Reuse of de-inking sludge from wastepaper recycling in cement mortar products.

    Science.gov (United States)

    Yan, Shiqin; Sagoe-Crentsil, Kwesi; Shapiro, Gretta

    2011-08-01

    This paper presents results of an investigation into the use of de-inking sludge from a paper recycling mill as feedstock material in the manufacture of cement mortar products, including masonry blocks and mortar renders. Both physical and mechanical properties of mortar specimens containing various amounts of de-inking sludge were investigated. It was observed that the addition of de-inking sludge to cement mortar at a fixed water-to-cement ratio significantly reduced flow properties and increased setting time. Water absorption and volume of permeable voids of cement mortar increased with increased dosage of de-inking sludge, with a corresponding reduction of bulk density. The 91-day compressive strength of mortar samples with 2.5 wt% and 20 wt% de-inking sludge loadings retained 83% and 62% respectively of the reference mortar strength. The corresponding drying shrinkage increased by up to 160% compared to reference samples. However, a de-inking sludge loading of up to 2.5 wt% did not significantly alter measured physical and mechanical properties. The results demonstrate that despite the high moisture absorbance of de-inking sludge due to its organic matter and residual cellulose fibre content, it serves as a potential supplementary additive and its cellulosic content proving to be an active set retardant to cementitious masonry products.

  17. Use of Cement-Sand Admixture in Laterite Brick Production for Low Cost Housing

    Directory of Open Access Journals (Sweden)

    Isaac Olufemi AGBEDE

    2008-06-01

    Full Text Available Laterite was modified with 45% sand content by dry weight and stabilized with up to 9% cement content respectively and used in the production of 330 mm × 150 mm × 150 mm bricks through the application of a pressure of 3 N/mm2 with a brick moulding machine. Results showed that laterite used in this study cannot be stabilized for brick production within the economic cement content of 5% specified for use in Nigeria. However, bricks made with laterite admixed with 45% sand and 5% cement attained a compressive strength of 1.80 N/mm2 which is greater than the specified minimum strength value of 1.65 N/mm2. Cost comparison of available walling materials in Makurdi metropolis showed that the use of bricks made from 45% sand and 5% cement resulted in a saving of 30 - 47% when compared with the use of sandcrete blocks while the use of fired clay bricks resulted in a savings of 19% per square meter of wall. The study therefore recommends the use of laterite bricks in Makurdi and other locations because it is more economical and environmental friendly than fired clay bricks.

  18. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1994-12-01

    Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

  19. Effect of AlF3 Production Waste on the Properties of Hardened Cement Paste

    Directory of Open Access Journals (Sweden)

    Danutė VAIČIUKYNIENĖ

    2012-06-01

    Full Text Available The possibility to use by-product SiO2·nH2O (often called AlF3 production waste in cement casting has been attracting the interest of researchers for many years, although high content of fluorine makes the use of amorphous SiO2 problematic. Finding the way of utilizing waste products is a very important research topic at the moment. In this study AlF3 production waste was investigated as the basic ingredient of a new pozzolanic material. The goal of this study is to investigate the possibilities of using AlF3 production waste, washed in ammonia solution, in cement stone specimens. Chemically treated silica gel additive was proved to reduce the amount of Ca(OH2 and CaCO3 in hardened cement paste samples. Experimental research has revealed that the density in hydrated samples reduces from 2220 kg/m3 to 2030 kg/m3 with the increase of silica gel content from 0 % to 35 %. The compressive strength of samples containing 10 % of silica gel additive increased by 8.04 % compared to the samples without the additive. SiO2 additive used at 10 % and 20 % increased the maximum hydration temperature. In this case, the additive modifies the hydration kinetics.DOI: http://dx.doi.org/10.5755/j01.ms.18.2.1925

  20. ECO-EFFICIENCY ANALYSIS OF LOW-CARBON CEMENT PRODUCTION BY REPLACING CLINKER

    Directory of Open Access Journals (Sweden)

    Yanay Ruíz Rosa

    2017-04-01

    Full Text Available This work carries out the environmental evaluation of the cement production in Siguaney Factory as well as the calculation of the Eco-efficiency indicators according to the ISO 14045 norms; the Recipe methodology was used including 18 impact categories and the SimaPro 8.1 software was also used. In order to evaluate the eco-efficiency indicators according to the ISO 14045 norm, the results of the impact categories are related to the monetary value indicators, allowing the evaluation of the current situation as well as the consequences of the suggested modifications. As a result, the environmental profiles of P-35 cement (base case were obtained as well as those of the low carbon ones (LC3-35 y LC3-50 resulting from the clinker substitution by kaolinitic clay after some studies carried out by CIDEM researchers; and the eco-efficiency profiles. The comparison made between P-35 cement and the low-carbon cements showed positive results in eight weather impact categories, however, toxicity-related ones rise due to the increase in electricity consumption connected to the grinding of materials to obtain burnt clay bringing about a greater amount of emissions of volatile organic compounds to the air. An improvement in the eco-efficiency of 6 out of 8 calculated indicators is observed due to a simultaneous decrease in the production costs and the environmental impacts. LC3-50 cement shows the best results. The methodology used permits to evaluate alternatives related to the material substitution in the construction sector.

  1. Groundnut shell ash as a partial replacement of cement in sandcrete blocks production

    Directory of Open Access Journals (Sweden)

    H. Mahmoud

    2012-12-01

    Full Text Available The production of sandcrete blocks using groundnut shell ash (GSA as cement replacement was investigated. Six number sandcrete blocks were cast for each replacement levels (0, 10,20,30,40, and 50 percentage with GSA. The blocks were cured and crushed at 7, 14, 21, and 28 days. The results show that the compressive strength ranges from 4.50 N/mm2 to 0.26N/mm2.The optimum replacement level was achieved at 20% with a corresponding strength of 3.58 N/mm2. The strength at the optimum level was within the recommended limit of the Nigerian Industrial Standard (NIS 87:2000. The results also showed that the strength decreases with increase of cement above 20% replacement. It was also observed that in the chemical composition of the GSA as compared to cement, the amount of K2O was higher in GSA and also CaO was less than what is obtained in cement.

  2. Leachable characteristics of arsenical borogypsum wastes and their potential use in cement production.

    Science.gov (United States)

    Alp, Ibrahim; Deveci, Haci; Süngün, Y Halil; Yazici, Ersin Y; Savaş, Mehmet; Demirci, Songül

    2009-09-15

    In this study; the potential use of arsenical borogypsum wastes (ABW) as a set retarder in cement industry was investigated. The comparative performances of arsenical borogypsum wastes (ABW) and natural gypsum samples (NG1 and NG2) at different proportions in the range of 3-8 wt % were tested based on compressive strength over 1, 2, 7, and 28 days and setting times. The use of ABW was observed to lead to a somewhat slower rate of development of strength of the mortar samples than those of NG1 and NG2 during the curing period of 7 days. This is the indication of the effectiveness of ABW as a set retarder. The 28-day compressive strength of mortars tended to decrease with the addition or increasing the proportion of ABW, beyond 5 wt % in particular. The data for setting times of the cement products confirmed set retarding characteristics of ABW with an initial setting time of 90-120 min at 3-5 wt % dosage, which conforms to the desired setting time of > or = 60 min for CEM I (42.5 N) type cement (TS EN 197-1). Leachability tests (TCLP and SPLP) have also shown that ABW can be classified as a nonhazardous waste; but it can readily release metals such as As and Mn, in particular, whereas the mortar samples containing ABW-cement clinker present no environmental concern with its remarkably reduced leachability.

  3. Comparative Characterization of Clinker's Microstructure at Different Temperature Zone during Cement Production

    OpenAIRE

    Mohd S. Idris; Khairul N. Ismail; Shamsul B. Jamaludin; Che M.R. Ghazali; Kamarudin Hussin

    2007-01-01

    Temperature is an important parameter for transformation of minerals in clinker during cement productions. It influences the formation of alite from belite during calcinations and clinkering processes. The result of microstructure shows that the formation of belite minerals started at temperature nearly 1200oC which is at calcinations zone temperature, followed by formation of α-belite at higher temperature (around 1300oC), then formation of β-belite and finally, with the suitable c...

  4. Phase chemistry in process models for cement clinker and lime production

    OpenAIRE

    2014-01-01

    The goal of the thesis is to evaluate if developed phase chemical process models for cement clinker and lime production processes are reliable to use as predictive tools in understanding the changes when introducing sustainability measures. The thesis describes the development of process simulation models in the application of sustainability measures as well as the evaluation of these models. The motivation for developing these types of models arises from the need to predict the chemical and ...

  5. Evaluation of leaching behavior and immobilization of zinc in cement-based solidified products

    Directory of Open Access Journals (Sweden)

    Krolo Petar

    2012-01-01

    Full Text Available This study has examined leaching behavior of monolithic stabilized/solidified products contaminated with zinc by performing modified dynamic leaching test. The effectiveness of cement-based stabilization/solidification treatment was evaluated by determining the cumulative release of Zn and diffusion coefficients, De. The experimental results indicated that the cumulative release of Zn decreases as the addition of binder increases. The values of the Zn diffusion coefficients for all samples ranged from 1.210-8 to 1.1610-12 cm2 s-1. The samples with higher amounts of binder had lower De values. The test results showed that cement-based stabilization/solidification treatment was effective in immobilization of electroplating sludge and waste zeolite. A model developed by de Groot and van der Sloot was used to clarify the controlling mechanisms. The controlling leaching mechanism was found to be diffusion for samples with small amounts of waste material, and dissolution for higher waste contents.

  6. SODIUM CITRATE INFLUENCE ON FORMATION OF CEMENT STONE IN THE ALUMINOUS BINDER

    Directory of Open Access Journals (Sweden)

    S. N. Leonovich

    2016-01-01

    Full Text Available The paper deals with the effect of sodium citrate on the formation of a cement stone in the aluminous binder. Formation of cement stone framework in cement hydraulic binder is accompanied with complicated physical and chemical processes of interphase interactions and dispersion, these processes are predicated on qualitative and quantitative composition of the cement mortar, continuous changes in its properties from preparation stage till curing. Addition of sodium citrate to tempering water enhances hydration of both Portland cement and calcium aluminate cement. Process pertaining to an increase of cement hydration rate is considered as a consequence of destruction in surface formations and exclusion of damping effect in respect of hydration rate and hydrolysis of products resulted from interaction of clinker material with tempering. It has been established that sodium citrate makes it possible to control processes of hydration, hydrolysis, binding and curing for cement mass. High degree of hydration of aluminous cement in the presence of sodium citrate provides fast binding and curing of binder, low porosity and rather high compression breaking strength of cement stone for all curing stages. An increase in concentration of sodium citrate in cement mixture up to 10 % of the cement mass exerts an influence not only on the process of cement mortar liquefaction, reduction of time for cement mass setting and hardening but also increases compression strength of cement stone. An analysis of the structure for cleavage surface of cement stone gives ground to declare that the addition of sodium citrate provides cement stone sealing and reduces its water absorption.

  7. RECONSTRUCTION OF EXISTING LIVESTOCK FEED PRODUCTION PLANTS BY ADDING A HYDRAULIC ADDER

    Directory of Open Access Journals (Sweden)

    D. Kiš

    2007-06-01

    Full Text Available Recipes determine the quality of livestock feed and the hydraulic adders are one of the elements determining if the given recipe will be carried out. Generally, construction of existing adders does not allow accomplishment of that aim i.e. they do not meet recipe requirements. Consequently, researches which determined deviations in ingredient adding present with existing adders and with the experimental hydraulic adder were conducted. The research was conducted for two years (2005 and 2006 in two livestock feed factories in the Republic of Croatia on samples of feed mixtures for pigs weighing up to 15 and 25 kilos. Relative error was the means for comparison of weighing deviations between the hydraulic adder and the adders powered by means of an electric motor. Research results indicate that none of the two observed livestock feed production plants in 30 repetitions for two kinds of feed mixture showed a feed mixture weighing that would correspond to the specifications in the recipe. Additionally, hydraulic adders showed a greater precision in adding fish meal, extruded soybean and soybean meal when compared with the adders powered by means of an electric motor. However, the adders powered by means of an electric motor showed greater precision in adding corn. Based on the research results it can be concluded that using hydraulic adders instead of the adders powered by means of an electric motor will result in more accuracy in dosing ingredients with fine and middle granularity, whereas this can not be applied to dosing coarse grained ingredients.

  8. Low SO2 Emission Preheaters for Cement Production

    DEFF Research Database (Denmark)

    Rasmussen, Martin Hagsted

    in this thesis has been to produce CaO with a large surface area in order to increase the absorption of SO2. For this purpose flash calcination of CaCO3, calcination under vacuum, calcination in a fixed bed and a fluid bed has been tested between 650 °C and 850 °C. The results showed that flash calcination...... reaction between SO2 and CaO is so fast that the observed rates exclusively are determined by solid state diffusion in the product layer of the non-porous CaO grains. An activation energy of 115 kJ/mole was found to fit all CaO sources very well, even though data fitting by the least sum of squares method...

  9. Heuristic economic assessment of the Afghanistan construction materials sector: cement and dimension stone production

    Science.gov (United States)

    Mossotti, Victor G.

    2014-01-01

    Over the past decade, the U.S. Government has invested more than $106 billion for physical, societal, and governmental reconstruction assistance to Afghanistan (Special Inspector General for Afghanistan Reconstruction, 2012a). This funding, along with private investment, has stimulated a growing demand for particular industrial minerals and construction materials. In support of this effort, the U.S. Geological Survey released a preliminary mineral assessment in 2007 on selected Afghan nonfuel minerals (Peters and others, 2007). More recently, the 2007 mineral assessment was updated with the inclusion of a more extensive array of Afghan nonfuel minerals (Peters and others, 2011). As a follow-up on the 2011 assessment, this report provides an analysis of the current use and prospects of the following Afghan industrial minerals required to manufacture construction materials: clays of various types, bauxite, gypsum, cement-grade limestone, aggregate (sand and gravel), and dimension stone (sandstone, quartzite, granite, slate, limestone, travertine, marble). The intention of this paper is to assess the: Use of Afghan industrial minerals to manufacture construction materials, Prospects for growth in domestic construction materials production sectors, Factors controlling the competitiveness of domestic production relative to foreign imports of construction materials, and Feasibility of using natural gas as the prime source of thermal energy and for generating electrical energy for cement production. The discussion here is based on classical principles of supply and demand. Imbedded in these principles is an understanding that the attributes of supply and demand are highly variable. For construction materials, demand for a given product may depend on seasons of the year, location of construction sites, product delivery time, political factors, governmental regulations, cultural issues, price, and how essential a given product might be to the buyer. Moreover, failure on the

  10. Chromium behavior during cement-production processes: a clinkerization, hydration, and leaching study.

    Science.gov (United States)

    Sinyoung, Suthatip; Songsiriritthigul, Prayoon; Asavapisit, Suwimol; Kajitvichyanukul, Puangrat

    2011-07-15

    The behavior of chromium during the production of cement clinker, during the hydration of cement and during the leaching of cement mortars was investigated. The microstructures of clinker and mortar properties were investigated using free lime, XRD, SEM/EDS, and TG/DTA techniques. Chromium was found to be incorporated in the clinker phase. The formation of new chromium compounds such as Ca(6)Al(4)Cr(2)O(15), Ca(5)Cr(3)O(12), Ca(5)Cr(2)SiO(12), and CaCr(2)O(7), with chromium oxidation states of +3, +4.6, +5, and +6, respectively, was detected. After the hydration process, additional chromium compounds were identified in the mortar matrix, including Ca(5)(CrO(4))(3)OH, CaCrO(4)·2H(2)O, and Al(2)(OH)(4)CrO(4), with chromium oxidation states of +4.6, +6, and +6, respectively. Additionally, some species of chromium, such as Cr(3+) from Ca(6)Al(4)Cr(2)O(15) and Cr(6+) from CaCr(2)O(7), CaCrO(4)·2H(2)O, and Al(2)(OH)(4)CrO(4), were leached during leaching tests, whereas other species remained in the mortar. The concentrations of chromium that leached from the mortar following U.S. EPA Method 1311 and EA NEN 7375:2004 leaching tests were higher than limits set by the U.S. EPA and the Environment Agency of England and Wales related to hazardous waste disposal in landfills. Thus, waste containing chromium should not be allowed to mix with raw materials in the cement manufacturing process.

  11. Emerging Energy-efficiency and CO{sub 2} Emission-reduction Technologies for Cement and Concrete Production

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali; Price, Lynn; Lin, Elina

    2012-04-06

    Globally, the cement industry accounts for approximately 5 percent of current anthropogenic carbon dioxide (CO{sub 2}) emissions. World cement demand and production are increasing significantly, leading to an increase in this industry's absolute energy use and CO{sub 2} emissions. Development of new energy-efficiency and CO{sub 2} emission-reduction technologies and their deployment in the market will be key for the cement industry's mid- and long-term climate change mitigation strategies. This report is an initial effort to compile available information on process description, energy savings, environmental and other benefits, costs, commercialization status, and references for emerging technologies to reduce the cement industry's energy use and CO{sub 2} emissions. Although studies from around the world identify a variety of sector-specific and cross-cutting energy-efficiency technologies for the cement industry that have already been commercialized, information is scarce and/or scattered regarding emerging or advanced energy-efficiency and low-carbon technologies that are not yet commercialized. This report consolidates available information on nineteen emerging technologies for the cement industry, with the goal of providing engineers, researchers, investors, cement companies, policy makers, and other interested parties with easy access to a well-structured database of information on these technologies.

  12. Reduced carbon emission estimates from fossil fuel combustion and cement production in China

    Science.gov (United States)

    Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J.; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Marland, Gregg; Andres, Robert J.; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng; Boden, Thomas A.; Feng, Kuishuang; Peters, Glen P.; Xi, Fengming; Liu, Junguo; Li, Yuan; Zhao, Yu; Zeng, Ning; He, Kebin

    2015-08-01

    Nearly three-quarters of the growth in global carbon emissions from the burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 differ by 0.3 gigatonnes of carbon, or 15 per cent. The primary sources of this uncertainty are conflicting estimates of energy consumption and emission factors, the latter being uncertain because of very few actual measurements representative of the mix of Chinese fuels. Here we re-evaluate China's carbon emissions using updated and harmonized energy consumption and clinker production data and two new and comprehensive sets of measured emission factors for Chinese coal. We find that total energy consumption in China was 10 per cent higher in 2000-2012 than the value reported by China's national statistics, that emission factors for Chinese coal are on average 40 per cent lower than the default values recommended by the Intergovernmental Panel on Climate Change, and that emissions from China's cement production are 45 per cent less than recent estimates. Altogether, our revised estimate of China's CO2 emissions from fossil fuel combustion and cement production is 2.49 gigatonnes of carbon (2 standard deviations = +/-7.3 per cent) in 2013, which is 14 per cent lower than the emissions reported by other prominent inventories. Over the full period 2000 to 2013, our revised estimates are 2.9 gigatonnes of carbon less than previous estimates of China's cumulative carbon emissions. Our findings suggest that overestimation of China's emissions in 2000-2013 may be larger than China's estimated total forest sink in 1990-2007 (2.66 gigatonnes of carbon) or China's land carbon sink in 2000-2009 (2.6 gigatonnes of carbon).

  13. Reduced carbon emission estimates from fossil fuel combustion and cement production in China.

    Science.gov (United States)

    Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Marland, Gregg; Andres, Robert J; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng; Boden, Thomas A; Feng, Kuishuang; Peters, Glen P; Xi, Fengming; Liu, Junguo; Li, Yuan; Zhao, Yu; Zeng, Ning; He, Kebin

    2015-08-20

    Nearly three-quarters of the growth in global carbon emissions from the burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 differ by 0.3 gigatonnes of carbon, or 15 per cent. The primary sources of this uncertainty are conflicting estimates of energy consumption and emission factors, the latter being uncertain because of very few actual measurements representative of the mix of Chinese fuels. Here we re-evaluate China's carbon emissions using updated and harmonized energy consumption and clinker production data and two new and comprehensive sets of measured emission factors for Chinese coal. We find that total energy consumption in China was 10 per cent higher in 2000-2012 than the value reported by China's national statistics, that emission factors for Chinese coal are on average 40 per cent lower than the default values recommended by the Intergovernmental Panel on Climate Change, and that emissions from China's cement production are 45 per cent less than recent estimates. Altogether, our revised estimate of China's CO2 emissions from fossil fuel combustion and cement production is 2.49 gigatonnes of carbon (2 standard deviations = ±7.3 per cent) in 2013, which is 14 per cent lower than the emissions reported by other prominent inventories. Over the full period 2000 to 2013, our revised estimates are 2.9 gigatonnes of carbon less than previous estimates of China's cumulative carbon emissions. Our findings suggest that overestimation of China's emissions in 2000-2013 may be larger than China's estimated total forest sink in 1990-2007 (2.66 gigatonnes of carbon) or China's land carbon sink in 2000-2009 (2.6 gigatonnes of carbon).

  14. Chromium behavior during cement-production processes: A clinkerization, hydration, and leaching study

    Energy Technology Data Exchange (ETDEWEB)

    Sinyoung, Suthatip [Department of Environmental Engineering, Faculty of Engineering, King Mongkut' s University of Technology Thonburi, Bangkok, 10140 (Thailand); Songsiriritthigul, Prayoon [Synchrotron Light Research Institute, PO Box 93 Nakhon Ratchasima, 30000 (Thailand); School of Physics, Suranaree University of Technology, Nakhon Ratchasima, 30000 (Thailand); Asavapisit, Suwimol, E-mail: suwimol_s@hotmail.com [Environmental Technology, School of Energy and Materials, King Mongkut' s University of Technology Thonburi, Bangkok, 10140 (Thailand); National Center of Excellence for Environmental and Hazardous Waste Management, Faculty of Engineering, King Mongkut' s University of Technology Thonburi, Bangkok, 10140 (Thailand); Kajitvichyanukul, Puangrat, E-mail: puangratk@nu.ac.th [National Center of Excellence for Environmental and Hazardous Waste Management, Faculty of Engineering, King Mongkut' s University of Technology Thonburi, Bangkok, 10140 (Thailand); Department of Civil Engineering, Faculty of Engineering, Naresuan University, Phitsanulok, 65000 (Thailand)

    2011-07-15

    Highlights: {yields} Behavior of chromium during cement-production processes. {yields} Formation of new chromium compounds in clinker with chromium oxidation states of +3, +4.6, +5, and +6. {yields} Addition of chromium altered the composition of the clinker phases, setting time, and compressive strength of hydrated mixes. {yields} Cr{sup 3+} and Cr{sup 6} were leached during leaching tests, whereas other species remained in the mortar. - Abstract: The behavior of chromium during the production of cement clinker, during the hydration of cement and during the leaching of cement mortars was investigated. The microstructures of clinker and mortar properties were investigated using free lime, XRD, SEM/EDS, and TG/DTA techniques. Chromium was found to be incorporated in the clinker phase. The formation of new chromium compounds such as Ca{sub 6}Al{sub 4}Cr{sub 2}O{sub 15}, Ca{sub 5}Cr{sub 3}O{sub 12}, Ca{sub 5}Cr{sub 2}SiO{sub 12}, and CaCr{sub 2}O{sub 7}, with chromium oxidation states of +3, +4.6, +5, and +6, respectively, was detected. After the hydration process, additional chromium compounds were identified in the mortar matrix, including Ca{sub 5}(CrO{sub 4}){sub 3}OH, CaCrO{sub 4}.2H{sub 2}O, and Al{sub 2}(OH){sub 4}CrO{sub 4}, with chromium oxidation states of +4.6, +6, and +6, respectively. Additionally, some species of chromium, such as Cr{sup 3+} from Ca{sub 6}Al{sub 4}Cr{sub 2}O{sub 15} and Cr{sup 6+} from CaCr{sub 2}O{sub 7}, CaCrO{sub 4}.2H{sub 2}O, and Al{sub 2}(OH){sub 4}CrO{sub 4}, were leached during leaching tests, whereas other species remained in the mortar. The concentrations of chromium that leached from the mortar following U.S. EPA Method 1311 and EA NEN 7375:2004 leaching tests were higher than limits set by the U.S. EPA and the Environment Agency of England and Wales related to hazardous waste disposal in landfills. Thus, waste containing chromium should not be allowed to mix with raw materials in the cement manufacturing process.

  15. Reuse of By-Products from Ready-Mixed Concrete Plants for the Production of Cement Mortars

    Directory of Open Access Journals (Sweden)

    Monika Zervaki

    2013-06-01

    Full Text Available This study was motivated by the necessity to recycle sludge water resulting from washing out concrete mixing trucks - a problem of both environmental and economic importance for the ready-mixed concrete industry. Sludge water from ready-mixed concrete plants as well as dry sludge, which is derived from the settling of the water, are hazardous for disposal due to their high pH value (pH>11.5. In this work, cement mortars were composed using either sludge water after various treatment, or dry sludge in several ratios. The cement mortars were tested for their workability and strength development. The purpose of this experimental design was to prove that sludge water, as well as sludge in a wet or dry form, can be used in the production of mortars without degrading any of their properties.

  16. Effect of Additives on the Morphology of the Hydrated Product and Physical Properties of a Calcium Phosphate Cement

    Institute of Scientific and Technical Information of China (English)

    Xiupeng WANG; Jiandong YE; Yingjun WANG

    2008-01-01

    The morphology of a hydrated calcium phosphate cement (CPC) doped with several normally used additives was investigated by scanning electron microscopy (SEM) and the compressive strength of the cement was determined in this study. The hydrated products of CPC without additives was rod-like hydroxyapatite (HA) grains with around 2-5 μm in length and 100 nm in width. The addition of Sr obviously decreased the crystal size of the rod-like grains. CPCs containing carbonate, collagen and gelatin showed flake-like crystal morphology. Crylic acid-containing CPC presented flocculus-like structure. And malic acid-containing CPC exhibited oriented flake-like structure. The X-ray diffraction (XRD) analysis showed that the additives used in this study did not alter the hydration products of the cement. The compressive strength tests indicated that the compressive strength of the cement with rod-like morphology HA crystals was much higher than that of the cement with flake-like morphology HA crystals, and the cement with oriented flake-like morphology HA crystals .exhibited the poorest compressive strength.

  17. Mixed integer simulation optimization for optimal hydraulic fracturing and production of shale gas fields

    Science.gov (United States)

    Li, J. C.; Gong, B.; Wang, H. G.

    2016-08-01

    Optimal development of shale gas fields involves designing a most productive fracturing network for hydraulic stimulation processes and operating wells appropriately throughout the production time. A hydraulic fracturing network design-determining well placement, number of fracturing stages, and fracture lengths-is defined by specifying a set of integer ordered blocks to drill wells and create fractures in a discrete shale gas reservoir model. The well control variables such as bottom hole pressures or production rates for well operations are real valued. Shale gas development problems, therefore, can be mathematically formulated with mixed-integer optimization models. A shale gas reservoir simulator is used to evaluate the production performance for a hydraulic fracturing and well control plan. To find the optimal fracturing design and well operation is challenging because the problem is a mixed integer optimization problem and entails computationally expensive reservoir simulation. A dynamic simplex interpolation-based alternate subspace (DSIAS) search method is applied for mixed integer optimization problems associated with shale gas development projects. The optimization performance is demonstrated with the example case of the development of the Barnett Shale field. The optimization results of DSIAS are compared with those of a pattern search algorithm.

  18. Integrated Utilization of Sewage Sludge and Coal Gangue for Cement Clinker Products: Promoting Tricalcium Silicate Formation and Trace Elements Immobilization

    Directory of Open Access Journals (Sweden)

    Zhenzhou Yang

    2016-04-01

    Full Text Available The present study firstly proposed a method of integrated utilization of sewage sludge (SS and coal gangue (CG, two waste products, for cement clinker products with the aim of heat recovery and environment protection. The results demonstrated that the incremental amounts of SS and CG addition was favorable for the formation of tricalcium silicate (C3S during the calcinations, but excess amount of SS addition could cause the impediment effect on C3S formation. Furthermore, it was also observed that the C3S polymorphs showed the transition from rhombohedral to monoclinic structure as SS addition was increased to 15 wt %. During the calcinations, most of trace elements could be immobilized especially Zn and cannot be easily leached out. Given the encouraging results in the present study, the co-process of sewage sludge and coal gangue in the cement kiln can be expected with a higher quality of cement products and minimum pollution to the environment.

  19. Thoracic dust exposure is associated with lung function decline in cement production workers.

    Science.gov (United States)

    Nordby, Karl-Christian; Notø, Hilde; Eduard, Wijnand; Skogstad, Marit; Fell, Anne Kristin; Thomassen, Yngvar; Skare, Øivind; Bergamaschi, Antonio; Pietroiusti, Antonio; Abderhalden, Rolf; Kongerud, Johny; Kjuus, Helge

    2016-08-01

    We hypothesised that exposure to workplace aerosols may lead to lung function impairment among cement production workers.Our study included 4966 workers in 24 cement production plants. Based on 6111 thoracic aerosol samples and information from questionnaires we estimated arithmetic mean exposure levels by plant and job type. Dynamic lung volumes were assessed by repeated spirometry testing during a mean follow-up time of 3.5 years (range 0.7-4.6 years). The outcomes considered were yearly change of dynamic lung volumes divided by the standing height squared or percentage of predicted values. Statistical modelling was performed using mixed model regression. Individual exposure was classified into quintile levels limited at 0.09, 0.89, 1.56, 2.25, 3.36, and 14.6 mg·m(-3), using the lowest quintile as the reference. Employees that worked in administration were included as a second comparison group.Exposure was associated with a reduction in forced expiratory volume in 1 s (FEV1), forced expiratory volume in 6 s and forced vital capacity. For FEV1 % predicted a yearly excess decline of 0.84 percentage points was found in the highest exposure quintile compared with the lowest.Exposure at the higher levels found in this study may lead to a decline in dynamic lung volumes. Exposure reduction is therefore warranted.

  20. PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Freemantle, C.S. [School of Chemical & Metallurgical Engineering and DST-NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Pilot Tools (Pty) (Ltd), P.O. Box 27420, Benrose 2011 (South Africa); Sacks, N. [School of Chemical & Metallurgical Engineering and DST-NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Topic, M. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Pineda-Vargas, C.A. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Faculty of Health & Wellness Sciences, CPUT, Bellville (South Africa)

    2015-11-15

    By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co–Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10–15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC–Co materials.

  1. In vitro biodurability of the product of thermal transformation of cement-asbestos.

    Science.gov (United States)

    Gualtieri, Alessandro F; Viani, Alberto; Sgarbi, Giulia; Lusvardi, Gigliola

    2012-02-29

    To safely recycle the product of the thermal transformation of cement-asbestos as secondary raw material, its toxicity potential should be assessed by in vitro biodurability tests. In this work, the acellular in vitro biodurability of the products of transformation of cement-asbestos at 1200 °C (named KRY·AS) was tested using both inorganic and organic simulated lung fluids at pH 4.5. The dissolution kinetics were followed using chemical, mineralogical and microstructural analyses. The total dissolution time estimated from the experiments with inorganic HCl diluted solution is one order of magnitude higher than that determined from the experiments with buffered Gamble solution (253 days vs. 20 days). The key parameter determining the difference in dissolution rate turns out to be the solidus/liquidus ratio which prompts a fast saturation of the solution with monosilicic acid. The calculated dissolution rate constants showed that the biodurability in vitro of KRY·AS is much lower with respect to that of standard chrysotile asbestos (total estimated dissolution time of 20 days vs. 298 days, respectively). This proves a low potential toxicity of this secondary raw material.

  2. FUZZY LOGIC CONTROLLER AS MODELING TOOL FOR THE BURNING PROCESS OF A CEMENT PRODUCTION PLANT

    Directory of Open Access Journals (Sweden)

    P.B. Osofisan

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: A comprehensive optimisation of the cement production process presents a problem since the input variables as well as the output variables are non-linear, interdependent and contain uncertainties. To arrive at a solution, a Fuzzy Logic controller has been designed to achieve a well-defined relationship between the main and vital variables through the instrumentality of a Fuzzy Model. The Fuzzy Logic controller has been simulated on a digital computer using MATLAB 5.0 Fuzzy Logic Tool Box, using data from a local cement production plant.

    AFRIKAANSE OPSOMMING: Die omvattende optimisering van 'n proses wat sement vervaardig, word beskryf deur nie-linieêre inset- en uitsetveranderlikes wat onderling afhanklik is, en ook van onsekere aard is. Om 'n optimum oplossing te verkry, word 'n Wasigheidsmodel gebruik. Die model word getoets deur gebruik te maak van die MATLAB 5.0 Fuzzy Logic Tool Box en data vanaf 'n lokale sementvervaardigingsaanleg.

  3. Ergonomic analysis in the manual transport of loads: a case study in a cement production company

    Directory of Open Access Journals (Sweden)

    Jarbas Rocha Martins

    2017-03-01

    Full Text Available This study aims to analyze the manual transport activity of 50kg bags in a cement production company by means of ergonomic work analysis (EWA, identifying environmental factors and loaders’ working conditions. In order for EWA to take place, photographic records, videos and interviews were performed. It covered aspects related to lifting, transportation and handling of cement bags, as well as observations of loaders’ posture while performing the activity. In this sense, both qualitative and quantitative aspects were taken into account, which were evidenced by the use of instruments for determining the concentration of agents in the environment. In addition, some management tools, such as the cause and effect diagram, and interviews conducted during the field research were used. It was found that the high rate of absenteeism in the activity is related to the strict control of productivity, the excessive lifting and manual transport of weights, and repetitive trunk flexion movements. The results shown by the EWA made it possible to propose preventive measures and some changes in the work environment.

  4. PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

    Science.gov (United States)

    Freemantle, C. S.; Sacks, N.; Topic, M.; Pineda-Vargas, C. A.

    2015-11-01

    By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co-Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10-15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC-Co materials.

  5. Cement As a Waste Form for Nuclear Fission Products: The Case of (90)Sr and Its Daughters.

    Science.gov (United States)

    Dezerald, Lucile; Kohanoff, Jorge J; Correa, Alfredo A; Caro, Alfredo; Pellenq, Roland J-M; Ulm, Franz J; Saúl, Andrés

    2015-11-17

    One of the main challenges faced by the nuclear industry is the long-term confinement of nuclear waste. Because it is inexpensive and easy to manufacture, cement is the material of choice to store large volumes of radioactive materials, in particular the low-level medium-lived fission products. It is therefore of utmost importance to assess the chemical and structural stability of cement containing radioactive species. Here, we use ab initio calculations based on density functional theory (DFT) to study the effects of (90)Sr insertion and decay in C-S-H (calcium-silicate-hydrate) in order to test the ability of cement to trap and hold this radioactive fission product and to investigate the consequences of its β-decay on the cement paste structure. We show that (90)Sr is stable when it substitutes the Ca(2+) ions in C-S-H, and so is its daughter nucleus (90)Y after β-decay. Interestingly, (90)Zr, daughter of (90)Y and final product in the decay sequence, is found to be unstable compared to the bulk phase of the element at zero K but stable when compared to the solvated ion in water. Therefore, cement appears as a suitable waste form for (90)Sr storage.

  6. Industrial transformation and green production to reduce environmental emissions:Taking cement industry as a case

    Institute of Scientific and Technical Information of China (English)

    LU¨ Yong-Long; GENG Jing; HE Gui-Zhen

    2015-01-01

    Industrial transformation and green production (ITGP) is a new 10-year international research initiative proposed by the Chinese National Committee for Future Earth. It is also an important theme for adapting and responding to global environmental change. Aiming at a thorough examination of the implementation of ITGP in China, this paper presents its objectives, its three major areas, and their progress so far. It also identifies the key elements of its management and proposes new perspectives on managing green transformation. For instance, we introduce a case study on cement industry that shows the positive policy effects of reducing backward production capacity on PCDD/Fs emissions. Finally, to develop different transformation scenarios for a green future, we propose four strategies:1) policy integration for promoting green industry, 2) system innovation and a multidisciplinary approach, 3) collaborative governance with all potential stakeholders, and 4) managing uncertainty, risks, and long-time horizons.

  7. Industrial transformation and green production to reduce environmental emissions: Taking cement industry as a case

    Directory of Open Access Journals (Sweden)

    Yong-Long Lü

    2015-09-01

    Full Text Available Industrial transformation and green production (ITGP is a new 10-year international research initiative proposed by the Chinese National Committee for Future Earth. It is also an important theme for adapting and responding to global environmental change. Aiming at a thorough examination of the implementation of ITGP in China, this paper presents its objectives, its three major areas, and their progress so far. It also identifies the key elements of its management and proposes new perspectives on managing green transformation. For instance, we introduce a case study on cement industry that shows the positive policy effects of reducing backward production capacity on PCDD/Fs emissions. Finally, to develop different transformation scenarios for a green future, we propose four strategies: 1 policy integration for promoting green industry, 2 system innovation and a multidisciplinary approach, 3 collaborative governance with all potential stakeholders, and 4 managing uncertainty, risks, and long-time horizons.

  8. Environmental assessment of sewage sludge as secondary raw material in cement production--a case study in China.

    Science.gov (United States)

    Hong, Jinglan; Li, Xiangzhi

    2011-06-01

    A life cycle assessment was carried out to estimate the environmental impact of sewage sludge as secondary raw material in cement production. To confirm and add credibility to the study, uncertainty analysis was conducted. Results showed the impact generated from respiratory inorganics, terrestrial ecotoxicity, global warming, and non-renewable energy categories had an important contribution to overall environmental impact, due to energy, clinker, and limestone production stages. Also, uncertainty analysis results showed the technology of sewage sludge as secondary raw material in cement production had little or no effect on changing the overall environmental potential impact generated from general cement production. Accordingly, using the technology of sewage sludge as secondary raw material in cement production is a good choice for reducing the pressure on the environment from dramatically increased sludge disposal. In addition, increasing electricity recovery rate, choosing natural gas fired electricity generation technology, and optimizing the raw material consumption in clinker production are highly recommended to reduce the adverse effects on the environment.

  9. Characterization of basic oxygen furnace slag and granite waste mixtures to Portland cement production

    Directory of Open Access Journals (Sweden)

    Luiz Alberto Baptista Pinto Junior

    Full Text Available Abstract The aim of this paper is to analyze mixtures of basic oxygen furnace slag and granite waste in order to produce Portland cement. X-ray patterns were carried out in both the basic oxygen furnace slag and granite waste. Then, mixtures were prepared to obtain the binary basicity of 0.5, 0.9 and 1.2. The mixtures were melted at 1500ºC. Two cooling steps were performed. The first cooling step was accomplished inside the furnace in order to determine the phases formed during the melting step. The second cooling process was carried out in water in order to obtain an amorphous structure. Images via scanning electrons microscopy and EDS spectrum were obtained for the mixtures cooling in water. The results showed that basic oxygen furnace slag contains a higher percent of CaO. A binary basicity of 4.6 was determined. The granite waste appeared as mainly a quartz phase. During the slow cooling step, silicates (akermanite and gehlenite were formed. On the fast cooling step, amorphous structures were obtained. In addition, images obtained via scanning electrons microscopy showed glass structures. EDS spectrum indicated that the glass structures were composed for calcium silicates. Thus, the results suggest that mixtures using basic oxygen furnace slag and granite waste presented characteristics desirable for Portland cement production.

  10. Modelling Hydraulic and Thermal Responses in a Benchmark for Deep Geothermal Heat Production

    Science.gov (United States)

    Holzbecher, E.; Oberdorfer, P.

    2012-04-01

    Geothermal heat production from deep reservoirs (5000-7000 m) is currently examined within the collaborative research program "Geothermal Energy and High-Performance Drilling" (gebo), funded by the Ministry of Science and Culture of Lower Saxony (Germany) and Baker Hughes. The projects concern exploration and characterization of geothermal reservoirs as well as production. They are gathered in the four major topic fields: geosystem, drilling, materials, technical system. We present modelling of a benchmark set-up concerning the geothermal production itself. The benchmark model "Horstberg" was originally created by J. Löhken and is based on geological data, concerning the Horstberg site in Lower Saxony. The model region consists of a cube with a side length of 5 km, in which 13 geological layers are included. A fault zone splits the region into two parts with shifted layering. A well is implemented, reaching from the top to an optional depth crossing all layers including the fault zone. The original geological model was rebuilt and improved in COMSOL Multiphysics Version 4.2a. The heterogeneous and detailed configuration makes the model interesting for benchmarking hydrogeological and geothermal applications. It is possible to inject and pump at any level in the well and to study the hydraulic and thermal responses of the system. The hydraulic and thermal parameters can be varied, and groundwater flow can be introduced. Moreover, it is also possible to examine structural mechanical responses to changes in the stress field (which is not further examined here). The main purpose of the presented study is to examine the dynamical flow characteristics of a hydraulic high conductive zone (Detfurth) in connection to a high conductive fault. One example is the fluid injection in the Detfurth zone and production in the fault. The high conductive domains can provide a hydraulic connection between the well screens and the initiated flow circuit could be used for geothermal

  11. Heuristic economic assessment of the Afghanistan construction materials sector: cement and dimension stone production

    Science.gov (United States)

    Mossotti, Victor G.

    2014-01-01

    Over the past decade, the U.S. Government has invested more than $106 billion for physical, societal, and governmental reconstruction assistance to Afghanistan (Special Inspector General for Afghanistan Reconstruction, 2012a). This funding, along with private investment, has stimulated a growing demand for particular industrial minerals and construction materials. In support of this effort, the U.S. Geological Survey released a preliminary mineral assessment in 2007 on selected Afghan nonfuel minerals (Peters and others, 2007). More recently, the 2007 mineral assessment was updated with the inclusion of a more extensive array of Afghan nonfuel minerals (Peters and others, 2011). As a follow-up on the 2011 assessment, this report provides an analysis of the current use and prospects of the following Afghan industrial minerals required to manufacture construction materials: clays of various types, bauxite, gypsum, cement-grade limestone, aggregate (sand and gravel), and dimension stone (sandstone, quartzite, granite, slate, limestone, travertine, marble). The intention of this paper is to assess the: Use of Afghan industrial minerals to manufacture construction materials, Prospects for growth in domestic construction materials production sectors, Factors controlling the competitiveness of domestic production relative to foreign imports of construction materials, and Feasibility of using natural gas as the prime source of thermal energy and for generating electrical energy for cement production. The discussion here is based on classical principles of supply and demand. Imbedded in these principles is an understanding that the attributes of supply and demand are highly variable. For construction materials, demand for a given product may depend on seasons of the year, location of construction sites, product delivery time, political factors, governmental regulations, cultural issues, price, and how essential a given product might be to the buyer. Moreover, failure on the

  12. Cement Production and Sustainable Rural Farming Livelihood in Nigeria: Striking a Sensible Balance Through Environmental Legislation and Enforcement

    Directory of Open Access Journals (Sweden)

    Luke O. Okojie

    2014-10-01

    Full Text Available This paper undertook the damage valuation of cement production induced air pollution on rural farming livelihood, assessed the impact on farmers’ profitability as well as investigating the corporate social responsibility investment of the cement companies in the producing host communities in Nigeria. It then examined how legislation and enforcement can be made to strike a sensible balance between the environmental damage enabled by cement pollution and ensuring a sustainable farming livelihood. A two stage simple random sampling procedure was adopted for the paper to select a total of 120 respondentsin the target and control areas. Data were analyzed using descriptive statistics, Dichotomous–Choice Contingent Valuation Method (DC- CVM that terminated into the logit model and the budgetary analysis. The total Willingness-To-Pay (WTP/annum to avert the negative externalities on the host communities’ farming livelihood was N3.21 billion. The profitability in farming in the target cement producing area with respect to thenet farm income and the rate of return to capital investment were lower in the target as compared to the control area. The Corporate Social Responsibility (CSR investments ofthe cement producing companies were small compared to the profits realized by them. The proportions of the CSR investments with respect to the company’s profits were between 0.4% and 1.6% for the five years considered in the paper. Efforts have been made by the government to enact laws, regulations and standards to ensureenvironmentally sound and sustainable environment though the institution initially put in place to implement them was not given legal powers of enforcement. Things are however changing with the establishment of another with such powers. It is only by such proper implementation, a sensible balance can be struck between uncontrolled cement dust pollution associated with excess profits to the cement producers and sustainable

  13. PART II. HYDRATED CEMENTS

    Directory of Open Access Journals (Sweden)

    Milan Drabik

    2014-09-01

    Full Text Available Essential focus of the study has been to acquire thermoanalytical events, incl. enthalpies of decompositions - ΔH, of technological materials based on two types of Portland cements. The values of thermoanalytical events and also ΔH of probes of technological compositions, if related with the data of a choice of minerals of calcium-silicate-sulfate-aluminate hydrates, served as a valued input for the assessment of phases present and phase changes due to the topical hydraulic processes. The results indicate mainly the effects of "standard humidity" or "wet storage" of the entire hydration/hydraulic treatment, but also the presence of cement residues alongside calcium-silicate-sulfate-aluminate hydrates (during the tested period of treatment. "A diluting" effect of unhydrated cement residues upon the values of decomposition enthalpies in the studied multiphase system is postulated and discussed

  14. Recycling red mud from the production of aluminium as a red cement-based mortar.

    Science.gov (United States)

    Yang, Xiaojie; Zhao, Jianfeng; Li, Haoxin; Zhao, Piqi; Chen, Qin

    2017-05-01

    Current management for red mud is insufficient and a new method is needed. A series of experiments have been carried out to develop a new approach for effective management of red mud. Mortars without or with 3%, 6% and 9% red mud were prepared and their fresh and hardened properties were measured to access the possibility of recycling the red mud in the production of red cement-based mortar. The mechanisms corresponding to their mechanical performance variations were explored by X-ray powder diffraction and scanning electron microscopy. The results show that the fresh mortars with red mud present an increase of viscosity as compared with the control. However, little difference is found when the content of red mud is altered. It also can be seen that red mud increases flow time and reduces the slump flow of the mortar. Meanwhile, it is found that mortar with red mud is provided with higher air content. Red mud is eligible to adjust the decorative mortar colour. Compressive strength of mortar is improved when less than 6% red mud is added. However, overall it has a slightly negative effect on tensile bond strength. It decreases the Ca(OH)2 content and densifies the microstructure of hardened paste. The heavy metal concentrations in leachates of mortars with red mud are much lower than the values required in the standard, and it will not do harm to people's health and the environment. These results are important to recycle and effectively manage red mud via the production of red cement-based mortar.

  15. A method for obtaining isolation in production cementing; Sistematica para obtencao de isolamentos nas cimentacoes de producao

    Energy Technology Data Exchange (ETDEWEB)

    Lepeleire, Rubens de; Miletto, Antonio Luis Pires [PETROBRAS, XX (Brazil). Distrito de Perfuracao do Sudeste. Div. Tecnica

    1989-12-31

    This paper presents the procedure used to identify the factors that influenced the appearance of low isolation indexes, 59,1% in production cementing operations in Sao Mateus, during the year of 1987, bringing about a cost increase of over US$200,000.00 in primary cementing corrections. The various stages for the obtainment of such an index are analysed and the modifications that were considered necessary are presented. These modifications raised the index to 91,3% thus reducing correction costs to less than US$150,000.00 in 1988. From January to July, 1989, we able to obtain 98,9% of the isolations and an accumulated cementing correction cost of less than US$20,000.00. (author) 3 refs., 6 figs., 4 tabs.

  16. Comparative study of multistage cemented liner and openhole system completion technologies in the Montney resource play

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, Brad; Lui, David; Klim, James [Murphy Oil Company Ltd (United States); Kenyon, Mike [Society of Petroleum Engineers (Canada); McCaffrey, Matt [Packers Plus Energy Services (Canada)

    2011-07-01

    This work highlights hydraulic fracturing technologies implemented in the Lower Montney formation. The goal of the study is to compare two multistage hydraulic fracturing techniques: the cemented liner and the open hole multistage system (OHMS) and to investigate the effects each has on production rates and performance in general. The overall field was separated into two geographical areas and a total of 15 wells were investigated, some of which were subjected to cemented liner fracturing and others to OHMS. Various physical, mechanical, and financial data were collected. These data included: oil production rates, well spacing, pumping rates, stage times, and operational costs. In general, it was shown that OHMS proved to be the more suitable fracturing technique for the Montney formation, yielding higher initial and cumulative production rates. Moreover, average fracturing costs per stage were lower and time to complete was less than with the cemented liner technique.

  17. Study on the hydration product of cement in early age using TEM

    Institute of Scientific and Technical Information of China (English)

    HAN Song; YAN PeiYu; LIU RengGuang

    2012-01-01

    The morphology,crystallization and elemental composition of cement hydration products in early age including Ca(OH)2,CSH gel,AFt and AFm were investigated by transmission electron microscopy (TEM).Compared with the results from SEM and XRD,the TEM method and its advantage in the investigation of early hydration products were discussed.The results showed that TEM method is more accurate and reliable than SEM in the investigation of early hydration products.The CSH gel was confirmed to be amorphous foil-like shape product with a lot of crumples in early hydration age.Its Ca/Si ratio is 1.3±0.2.The morphology difference of AFt and AFm was clarified.AFt and AFm are both poly-crystal with layered structure,composed of disordered nano crystal.The size of nano crystal is less than 20 nm.The difference of Ca/Si ratio results between SEM and TEM was investigated,and its reason was explained.

  18. Genome-Centric Analysis of Microbial Populations Enriched by Hydraulic Fracture Fluid Additives in a Coal Bed Methane Production Well.

    Science.gov (United States)

    Robbins, Steven J; Evans, Paul N; Parks, Donovan H; Golding, Suzanne D; Tyson, Gene W

    2016-01-01

    Coal bed methane (CBM) is generated primarily through the microbial degradation of coal. Despite a limited understanding of the microorganisms responsible for this process, there is significant interest in developing methods to stimulate additional methane production from CBM wells. Physical techniques including hydraulic fracture stimulation are commonly applied to CBM wells, however the effects of specific additives contained in hydraulic fracture fluids on native CBM microbial communities are poorly understood. Here, metagenomic sequencing was applied to the formation waters of a hydraulically fractured and several non-fractured CBM production wells to determine the effect of this stimulation technique on the in-situ microbial community. The hydraulically fractured well was dominated by two microbial populations belonging to the class Phycisphaerae (within phylum Planctomycetes) and candidate phylum Aminicenantes. Populations from these phyla were absent or present at extremely low abundance in non-fractured CBM wells. Detailed metabolic reconstruction of near-complete genomes from these populations showed that their high relative abundance in the hydraulically fractured CBM well could be explained by the introduction of additional carbon sources, electron acceptors, and biocides contained in the hydraulic fracture fluid.

  19. Recycling the product of thermal transformation of cement-asbestos for the preparation of calcium sulfoaluminate clinker.

    Science.gov (United States)

    Viani, Alberto; Gualtieri, Alessandro F

    2013-09-15

    According to recent resolutions of the European Parliament (2012/2065(INI)), the need for environmentally friendly alternative solutions to landfill disposal of hazardous wastes, such as asbestos-containing materials, prompts their recycling as secondary raw materials (end of waste concept). In this respect, for the first time, we report the recycling of the high temperature product of cement-asbestos, in the formulation of calcium sulfoaluminate cement clinkers (novel cementitious binders designed to reduce CO₂ emissions), as a continuation of a previous work on their systematic characterization. Up to 29 wt% of the secondary raw material was successfully introduced into the raw mix. Different clinker samples were obtained at 1250 °C and 1300 °C, reproducing the phase composition of industrial analogues. As an alternative source of Ca and Si, this secondary raw material allows for a reduction of the CO₂ emissions in cement production, mitigating the ecological impact of cement manufacturing, and reducing the need for natural resources.

  20. Soil hydraulic properties affected by topsoil thickness in cultivated switchgrass and corn-soybean rotation production systems

    Science.gov (United States)

    Loss of productive topsoil by soil erosion over time can reduce the productive capacity of soil and can significantly affect soil hydraulic properties. This study evaluated the effects of reduced topsoil thickness and perennial switchgrass (Panicum virgatum L.) versus corn (Zea mays L.)/soybean [Gly...

  1. Recycling of the product of thermal inertization of cement-asbestos for various industrial applications.

    Science.gov (United States)

    Gualtieri, Alessandro F; Giacobbe, Carlotta; Sardisco, Lorenza; Saraceno, Michele; Gualtieri, Magdalena Lassinantti; Lusvardi, Gigliola; Cavenati, Cinzia; Zanatto, Ivano

    2011-01-01

    Recycling of secondary raw materials is a priority of waste handling in the countries of the European community. A potentially important secondary raw material is the product of the thermal transformation of cement-asbestos, produced by prolonged annealing at 1200-1300 °C. The product is chemically comparable to a Mg-rich clinker. Previous work has assured the reliability of the transformation process. The current challenge is to find potential applications as secondary raw material. Recycling of thermally treated asbestos-containing material (named KRY·AS) in traditional ceramics has already been studied with successful results. The results presented here are the outcome of a long termed project started in 2005 and devoted to the recycling of this secondary raw materials in various industrial applications. KRY·AS can be added in medium-high percentages (10-40 wt%) to commercial mixtures for the production of clay bricks, rock-wool glasses for insulation as well as Ca-based frits and glass-ceramics for the production of ceramic tiles. The secondary raw material was also used for the synthesis of two ceramic pigments; a green uvarovite-based pigment [Ca(3)Cr(2)(SiO(4))(3)] and a pink malayaite-based pigment [Ca(Sn,Cr)SiO(5)]. The latter is especially interesting as a substitute for cadmium-based pigments. This work also shows that KRY·AS can replace standard fillers in polypropylene plastics without altering the properties of the final product. For each application, a description and relevant results are presented and discussed.

  2. Utilization of municipal solid waste incineration fly ash for sulfoaluminate cement clinker production.

    Science.gov (United States)

    Wu, Kai; Shi, Huisheng; Guo, Xiaolu

    2011-01-01

    The feasibility of partially substituting raw materials with municipal solid waste incineration (MSWI) fly ash in sulfoaluminate cement (SAC) clinker production was investigated by X-ray diffraction (XRD), compressive strength and free expansion ratio testing. Three different leaching tests were used to assess the environmental impact of the produced material. Experimental results show that the replacement of MSWI fly ash could be taken up to 30% in the raw mixes. The good quality SAC clinkers are obtained by controlling the compositional parameters at alkalinity modulus (C(m)) around 1.05, alumina-sulfur ratio (P) around 2.5, alumina-silica ratio (N) around 2.0~3.0 and firing the raw mixes at 1250 °C for 2h. The compressive strengths of SAC are high in early age while that develop slowly in later age. Results also show that the expansive properties of SAC are strongly depended on the gypsum content. Leaching studies of toxic elements in the hydrated SAC-based system reveal that all the investigated elements are well bounded in the clinker minerals or immobilized by the hydration products. Although some limited positive results indicate that the SAC prepared from MSWI fly ash would present no immediate thread to the environment, the long-term toxicity leaching behavior needs to be further studied.

  3. Microstructure and Composition of Hydration Products of Ordinary Portland Cement with Ground Steel-making Slag

    Institute of Scientific and Technical Information of China (English)

    LI Yong-xin; CHEN Yi-min; ZHANG Hong-tao; HE Xing-yang; WEI Jiang-xiong; ZHANG Wen-sheng

    2003-01-01

    The effect of ground steel-making slag on microstructure and composition of hydration products of ordinary Portland cement (OPC) was investigated by mercury intrusion porosimetry ( MIP ), X- ray diffraction (XRD) and differential thermal analysis (DTA). Results show that ground steel-making slag is a kind of high activity mineral additives and it can raise the longer-age strength of OPC mortar. The total porosity and average pore diameter of OPC paste with groand steel-making slag increase with the increase of the amount of ground steelmaking slag replacing OPC at various ages, while after 28 days most pores in OPC paste with ground steel-making slag do not influeace the strength because the diameter of those pores is in the rang of 20 to 50nm. The hydration mechanism of ground steel-making slag is similar to that of OPC but different from that of fly ash and blast furnace slag. The hydration products of ground steel-making slag contain quite a lot of Ca( OH)2 in long age.

  4. Modeling coupled nitrogen and water use strategies of plant productivity through hydraulic traits

    Science.gov (United States)

    Mackay, D. S.; Savoy, P.; Pleban, J. R.; Tai, X.; Ewers, B. E.; Sperry, J.; Weinig, C.

    2016-12-01

    Changes in heat, nutrient, and drought stresses create novel environments that threaten the health of forests and viability of crop production. Here a trait-based conceptual model finds tradeoffs in maximum hydraulic conductance (Kmax), root to leaf area ratio (RLA) and vulnerability to cavitation (VC) based on the energy costs of acquiring water and nitrogen (N) to support gross primary production (GPP). The atmosphere supplies carbon to and demands water from plants via their stomata. The demand for water increases at higher temperatures due to increased vapor pressure deficits. The lost water is replenished by a passive wicking process that pulls water and N from the soil into roots and up water-filled xylem tubes. When water is in short supply the cost of getting it is high as measured by a decline in K and stomatal closure. Soil N dynamics also influence plant water use. When N is abundant, plants grow low VC fine roots with lower specific root length (m g-1), low Kmax, and maintain a relatively low RLA. In low N environments, N is costly and fine roots gain efficiency by building less robust (or higher VC) xylem with higher Kmax and higher RLA. What happens when the cost of acquiring water changes from high to low under low and high N costs? We incorporated the conceptual model into TREES, which couples whole plant hydraulics to carbon allocation, root-rhizosphere expansion/contraction and, also new for this study, a rhizosphere-root centric microbe-plant N dynamics. We used two experimental studies (drought, N) and two drought-prone fluxnet sites to test the conceptual model at individual plant and regional scales, respectively, and with frequent short versus infrequent long dry periods. When water was not limiting the hydraulic tradeoffs suppressed differences in GPP between the N use strategies. When water was in short supply, however, low RLA&VC plants dropped GPP early during drought because of low Kmax. Since these plants had low VC roots they also

  5. Effect of carbon dioxide injection on production of wood cement composites from waste medium density fiberboard (MDF).

    Science.gov (United States)

    Qi, H; Cooper, P A; Wan, H

    2006-01-01

    The possibility of recycling waste medium density fiberboard (MDF) into wood-cement composites was evaluated. Both new fibers and recycled steam exploded MDF fibers had poor compatibility with cement if no treatment was applied, due to interference of the hydration process by the water soluble components of the fiber. However, this issue was resolved when a rapid hardening process with carbon dioxide injection was adopted. It appears that the rapid carbonation allowed the board to develop considerable strength before the adverse effects of the wood extractives could take effect. After 3-5 min of carbon dioxide injection, the composites reached 22-27% of total carbonation and developed 50-70% of their final (28-day) strength. Composites containing recycled MDF fibers had slightly lower splitting tensile strength and lower tensile toughness properties than those containing new fibers especially at a high fiber/cement ratio. Composites containing recycled MDF fibers also showed lower values of water absorption. Unlike composites cured conventionally, composites cured under CO(2) injection developed higher strength and toughness with increased fiber content. Incorporation of recycled MDF fibers into wood cement composites with CO(2) injection during the production stage presents a viable option for recycling of this difficult to manage waste material.

  6. Solidification/stabilisation of metals contaminated industrial soil from former Zn smelter in Celje, Slovenia, using cement as a hydraulic binder.

    Science.gov (United States)

    Voglar, Grega E; Lestan, Domen

    2010-06-15

    In a laboratory study, Portland cement (15%, w/w) was used for solidification/stabilisation (S/S) of Cd, Pb, Zn, Cu, Ni and As contaminated soils from the former industrial site. Soils formed solid monoliths with cement. S/S effectiveness was assessed by measuring the mechanical strength of the monoliths, concentrations of metals in deionised water and TCLP (toxicity characteristic leaching procedure) soil extracts, and mass transfer of metals. Concentrations of Cd, Pb, Zn and Ni in water extracts from S/S soils generally decreased, concentrations of As remained unchanged, while concentrations of Cu increased. Concentrations of Cd, Pb, Zn and Ni in the TCLP extracts from S/S soils were lower than from original soils. Cu extractability was lower in most soil samples, while the extractability of As from S/S soils increased. Overall, the concentration of metals in deionised water and TCLP solution, obtained after extraction of the S/S soils, was below the regulatory limits. S/S greatly reduced the mass transfer of Cd (up to 83-times), Pb (up to 13.7-times) and Zn (up to 294-times). Mass transfer of Ni and As was generally also reduced, while that of Cu increased in some S/S soils. Based on the findings of mass-transfer mechanism analysis the predominant mechanism of release was surface wash-off of metals otherwise physically encapsulated within the cementous soil matrix. Copyright 2010 Elsevier B.V. All rights reserved.

  7. Lunar cement

    Science.gov (United States)

    Agosto, William N.

    1992-01-01

    With the exception of water, the major oxide constituents of terrestrial cements are present at all nine lunar sites from which samples have been returned. However, with the exception of relatively rare cristobalite, the lunar oxides are not present as individual phases but are combined in silicates and in mixed oxides. Lime (CaO) is most abundant on the Moon in the plagioclase (CaAl2Si2O8) of highland anorthosites. It may be possible to enrich the lime content of anorthite to levels like those of Portland cement by pyrolyzing it with lunar-derived phosphate. The phosphate consumed in such a reaction can be regenerated by reacting the phosphorus product with lunar augite pyroxenes at elevated temperatures. Other possible sources of lunar phosphate and other oxides are discussed.

  8. Neutronic and thermal-hydraulic analysis of fission molybdenum-99 production at Tehran Research Reactor using LEU plate targets.

    Science.gov (United States)

    Abedi, Ebrahim; Ebrahimkhani, Marzieh; Davari, Amin; Mirvakili, Seyed Mohammad; Tabasi, Mohsen; Maragheh, Mohammad Ghannadi

    2016-12-01

    Efficient and safe production of molybdenum-99 ((99)Mo) radiopharmaceutical at Tehran Research Reactor (TRR) via fission of LEU targets is studied. Neutronic calculations are performed to evaluate produced (99)Mo activity, core neutronic safety parameters and also the power deposition values in target plates during a 7 days irradiation interval. Thermal-hydraulic analysis has been also carried out to obtain thermal behavior of these plates. Using Thermal-hydraulic analysis, it can be concluded that the safety parameters are satisfied in the current study. Consequently, the present neutronic and thermal-hydraulic calculations show efficient (99)Mo production is accessible at significant activity values in TRR current core configuration. Copyright © 2016 Elsevier Ltd. All rights reserved.

  9. Increasing the production efficiency and reducing the environmental impacts of hydraulic fracturing

    Science.gov (United States)

    Viswanathan, H. S.

    2016-12-01

    Shale gas is an unconventional fossil energy resource profoundly impacting US energy independence and is projected to last for at least 100 years. Production of methane and other hydrocarbons from low permeability shale involves hydraulic fracturing of rock, establishing fracture connectivity, and multiphase fluid-flow and reaction processes all of which are poorly understood. The result is inefficient extraction with many environmental concerns. A science-based capability is required to quantify the governing mesoscale fluid-solid interactions, including microstructural control of fracture patterns and the interaction of engineered fluids with hydrocarbon flow. These interactions depend on coupled thermo-hydro-mechanical-chemical (THMC) processes over scales from microns to tens of meters. Determining the key mechanisms in subsurface THMC systems has been impeded due to the lack of sophisticated experimental methods to measure fracture aperture and connectivity, multiphase permeability, and chemical exchange capacities at the high temperature, pressure, and stresses present in the subsurface. In this study, we developed and prototyped the microfluidic and triaxial core flood experiments required to reveal the fundamental dynamics of fracture-fluid interactions. The goal is transformation of hydraulic fracturing from present ad hoc approaches to science-based strategies while safely enhancing production. Specifically, we have demonstrated an integrated experimental/modeling approach that allows for a comprehensive characterization of fluid-solid interactions and develop models that can be used to determine the reservoir operating conditions necessary to gain a degree of control over fracture generation, fluid flow, and interfacial processes over a range of subsurface conditions.

  10. Evaluation of Life-Cycle Assessment Studies of Chinese Cement Production: Challenges and Opportunities

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Hongyou; Masanet, Eric; Price, Lynn

    2009-05-29

    The use of life-cycle assessment (LCA) to understand the embodied energy, environmental impacts, and potential energy-savings of manufactured products has become more widespread among researchers in recent years. This paper reviews recent LCA studies in the cement industry in China and in other countries and provides an assessment of the methodology used by the researchers compared to ISO LCA standards (ISO 14040:2006, ISO 14044:2006, and ISO/TR 14048:2002). We evaluate whether the authors provide information on the intended application, targeted audience, functional unit, system boundary, data sources, data quality assessment, data disaggregation and other elements, and draw conclusions regarding the level of adherence to ISO standards for the papers reviewed. We found that China researchers have gained much experience during last decade, but still have room for improvement in establishing boundaries, assessing data quality, identifying data sources, and explaining limitations. The paper concludes with a discussion of directions for future LCA research in China.

  11. Energy saving cement production by grain size optimisation of the raw meal

    Directory of Open Access Journals (Sweden)

    B. Simons

    Full Text Available The production of cement clinker is an energy consuming process. At about 50% of the energy is associated with grinding and milling of the raw meal, that normally is in the range 100% <200 μm with 90% <90 μm. Question: is it possible to use coarser components of the raw meal without reducing the clinker quality. With synthetic raw meals of various grain sizes the clinker formation was studied at static (1100 - 1450°C and dynamic conditions (heating microscope. A routine to adjust the grain size of the components for industrial raw meals is developed. The fine fraction <90 μm should mainly contain the siliceous and argileous components, whereas the calcitic component can be milled separately to a grain size between 200-500 μm, resulting in lower energy consumption for milling. Considering the technical and economical realizability the relation fine/coarse should be roughly 1:1. The energy for milling can be reduced significantly, that in addition leads to the preservation of natural energy resources.

  12. The effect of alternative fuel combustion in the cement kiln main burner on production capacity and improvement with oxygen enrichment.

    OpenAIRE

    Ariyaratne, W.K.Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

    2013-01-01

    A mathematical model based on a mass and energy balance for the combustion in a cement rotary kiln was developed. The model was used to investigate the impact of replacing about 45 % of the primary coal energy by different alternative fuels. Refuse derived fuel, waste wood, solid hazardous waste and liquid hazardous waste were used in the modeling. The results showed that in order to keep the kiln temperature unchanged, and thereby maintain the required clinker quality, the production capa...

  13. Integrated Environmental Quality Assessments of Surface Water around Obajana Cement Production Area

    Directory of Open Access Journals (Sweden)

    E.G. Ameh

    2014-04-01

    Full Text Available Due to industrialization, there is enormous amount of heavy metals been released from anthropogenic sources into the environment. Heavy metals are considered as one of the main sources of environmental pollution since they have significant effect on the ecological quality and water in particular. These pollutants are hazardous to consumers of water that have significant quantity of these heavy metals. The population most exposed to cement polluted water includes workers in cement factories, families of workers living in Staff houses of factories like in Obajana and other neighborhood habitations. The Obajana cement factory consists of cement kilns/coolers with clinkers. The kilns are equipped with pre-heaters and Electro-Static Precipitators (ESP. The facility has raw mills, crushing operations, cement mills that are potential source of pollutants into the water bodies. Storage silos, conveyors, vehicular travel, and other unquantified fugitive source of water contamination exist in the factory. Monitoring the contamination of water with respect to heavy metals is of interest due to their influence on humans, animals and to some extent plants. A good approach to estimate how much of the water is impacted is by using the heavy metal pollution index and metal index for metal concentrations above the control points in water bodies around Obajana cement.

  14. Application of entropy production theory to hydro-turbine hydraulic analysis

    Institute of Scientific and Technical Information of China (English)

    GONG; RuZhi; WANG; HongJie; CHEN; LiXia; LI; DeYou; ZHANG; HaoChun; WEI; XianZhu

    2013-01-01

    The understanding of hydraulic behavior in the hydro turbine requires the detailed study of fluid flow in the turbine. Previous methods of analyzing the numerical simulation results on the fluid machinery are short of intuitiveness on energy dissipation.In this paper, the energy dissipation was analyzed based on the entropy production theory. 3-D steady flow simulations and entropy production calculations of the reduced hydro turbine were carried out. The results indicated that the entropy production theory was suitable for evaluating the performance of the hydro turbine. The energy dissipation in the guide vanes area weighted nearly 25% of the whole flow passage, and mainly happened at the head and tail areas of the vanes. However, more than half the energy dissipation occurred in the runner, mostly at the leading edge of runner blade and the trailing edge of run-ner blade. Meanwhile, close to 20% of the energy dissipation occurred in the elbow. And it can be concluded that the method of entropy production analysis has the advantages of determining the quantity of energy dissipation and where the dissipation happens.

  15. Performance of the Fluidized Bed Steam Reforming Product Under Hydraulically Unsaturated Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Neeway, James J.; Qafoku, Nikolla; Williams, Benjamin D.; Rod, Kenton A.; Bowden, Mark E.; Brown, Christopher F.; Pierce, Eric M.

    2014-05-01

    Currently, several candidates for secondary waste immobilization at the Hanford site in the State of Washington, USA are being considered. To demonstrate the durability of the product in the unsaturated Integrated Disposal Facility (IDF) at the site, a series of tests have been performed one of the candidate materials using the Pressurized Unsaturated Flow (PUF) system. The material that was tested was the Fluidized Bed Steam Reformer (FBSR) granular product and the granular product encapsulated in a geopolymer matrix. The FBSR product is composed primarily of an insoluble sodium aluminosilicate matrix with the dominant phases being feldspathoid minerals mostly nepheline, sodalite, and nosean. The PUF test method allows for the accelerated weathering of materials, including radioactive waste forms, under hydraulically unsaturated conditions, thus mimicking the open-flow and transport properties that most likely will be present at the IDF. The experiments show a trend of decreasing tracer release as a function of time for several of the elements released from the material including Na, Si, Al, and Cs. However, some of the elements, notably I and Re, show a steady release throughout the yearlong test. This result suggests that the release of these minerals from the sodalite cage occurs at a different rate compared with the dissolution of the predominant nepheline phase.

  16. The case of Mugher cement facto

    African Journals Online (AJOL)

    Thomas

    based on emission test and mass balance performed. Yet it accounts for ... Hydraulic (chiefly portland) cement, the binding agent in concrete and most .... phenolphthalein were used for end-point detection of the acid-base titration. Materials.

  17. 渗沥液污染下水泥固化高岭土透水及变形特性%Hydraulic and deformation characteristics of kaolin solidified with cement under leachate pollution

    Institute of Scientific and Technical Information of China (English)

    张芊; 陆海军; 李继祥; 张雄

    2016-01-01

    To solve the problem of landfill liner cracking caused by high loading,the hydraulic, cracking and consolidation compression characteristics of kaolin solidified with cement are explored, and the feasibility of the solidified kaolin used as landfill liner-soil material is evaluated.The kaolin and the solidified kaolin containing 5%,1 0%,1 5% cement are tested in the condition of simulated cases with leachate pollution.Penetration tests are performed to evaluate hydraulic conductivity and the resistance to contaminants permeability of samples.Compression coefficient and consolidation compression characteristics of samples are analyzed by consolidation test.Moreover,through cracking tests in drying-wetting circles,cracking intensity factor and anti-cracking properties of samples are analyzed.Based on the results of tests,hydraulic conductivity of kaolin decreases by 40.4% with the increase of time,while that of the solidified kaolin containing cement decreases 16.0%-27.1%.Since kaolin used in tests belongs to medium compressible soil,void ratio of samples decreases with the increase of load,and the more the content of cement is,the smaller the decrease in void ratio of samples is.The axial displacement changes between 0.25 min and 64 min account for 65.1%-70.7%of the total at 200 kPa.The cracking area of samples reduces after adding cement,and the maximum cracking intensity factor drops by 52.6%.The difference between the solidified samples containing 1 0% and 1 5% cement is small.Whereas the strength and anti-cracking ability of kaolin are improved, the solidified kaolin containing cement can be used as landfill liner-soil material.%针对填埋场衬垫在高荷载作用下开裂破坏的现状,采用水泥固化高岭土,评价其抗渗、抗开裂及固结压缩特性,探究其作为填埋场衬垫材料的可行性.采用纯高岭土与水泥掺量5%、10%、15%的固化高岭土进行试验,室内模拟填埋场衬垫受渗沥液污染的工况,通过渗透

  18. Physical soil properties and slope treatments effects on hydraulic excavator productivity for forest road construction.

    Science.gov (United States)

    Parsakho, Aidin; Hosseini, Seyed Ataollah; Jalilvand, Hamid; Lotfalian, Majid

    2008-06-01

    Effects of moisture, porosity and soil bulk density properties, grubbing time and terrain side slopes on pc 220 komatsu hydraulic excavator productivity were investigated in Miana forests road construction project which located in the northern forest of Iran. Soil moisture and porosity determined by samples were taken from undisturbed soil. The elements of daily works were measured with a digital stop watch and video camera in 14 observations (days). The road length and cross section profiles after each 20 m were selected to estimate earthworks volume. Results showed that the mean production rates for the pc 220 komatsu excavators were 60.13 m3 h(-1) and earthwork 14.76 m h(-1) when the mean depth of excavation or cutting was 4.27 m3 m(-1), respectively. There was no significant effects (p = 0.5288) from the slope classes' treatments on productivity, whereas grubbing time, soil moisture, bulk density and porosity had significantly affected on excavator earthworks volume (p excavator earthworks length.

  19. The use of electrical impedance spectroscopy for monitoring the hydration products of Portland cement mortars with high percentage of pozzolans

    Energy Technology Data Exchange (ETDEWEB)

    Cruz, J.M. [Departamento de Física Aplicada, Universitat Politècnica de València, Camino de Vera, 46022, Valencia (Spain); Fita, I.C., E-mail: infifer@fis.upv.es [Departamento de Física Aplicada, Universitat Politècnica de València, Camino de Vera, 46022, Valencia (Spain); Soriano, L.; Payá, J.; Borrachero, M.V. [ICITECH, Instituto de Ciencia y Tecnología del Hormigón, Universitat Politècnica de València (Spain)

    2013-08-15

    In this paper, mortars and pastes containing large replacement of pozzolan were studied by mechanical strength, thermogravimetric analysis (TGA), scanning electronic microscopy (SEM), mercury intrusion porosimetry (MIP) and electrical impedance spectroscopy (EIS). The effect of metakaolin (35%) and fly ash (60%) was evaluated and compared with an inert mineral addition (andalusite). The portlandite content was measured, finding that the pozzolanic reaction produced cementing systems with all portlandite fixed. The EIS measurements were analyzed by the equivalent electrical circuit (EEC) method. An EEC with three branches in parallel was applied. The dc resistance was related to the degree of hydration and allowed us to characterize plain and blended mortars. A constant phase element (CPE) quantified the electrical properties of the hydration products located in the solid–solution interface and was useful to distinguish the role of inert and pozzolanic admixtures present in the cement matrix.

  20. Production of bone cement composites: effect of fillers, co-monomer and particles properties

    Energy Technology Data Exchange (ETDEWEB)

    Santos Junior, J.G.F.; Melo, P.A.; Pinto, J.C., E-mail: jjunior@peq.coppe.ufrj.b, E-mail: melo@peq.coppe.ufrj.b, E-mail: pinto@peq.coppe.ufrj.b [Coordenacao dos Programas de Pos-Graduacao de Engenharia. (PEQ/COPPE/UFRJ), RJ (Brazil). Programa de Engenharia Quimica; Pita, V.J.R.R., E-mail: vjpita@ima.ufrj.b [Universidade Federal do Rio de Janeiro (IMA/UFRJ), RJ (Brazil). Inst. de Macromoleculas Eloisa Mano; Nele, M. [Universidade Federal do Rio de Janeiro (EQ/UFRJ), RJ (Brazil). Escola de Quimica

    2011-04-15

    Artificial bone cements (BCs) based on poly(methyl methacrylate) (PMMA) powders and methyl methacrylate (MMA) liquid monomer also present in their formulation small amounts of other substances, including a chemical initiator compound and radiopaque agents. Because inadequate mixing of the recipe components during the manufacture of the bone cement may compromise the mechanical properties of the final pieces, new techniques to incorporate the fillers into the BC and their effect upon the mechanical properties of BC pieces were investigated in the present study. PMMA powder composites were produced in situ in the reaction vessel by addition of X-ray contrasts to the reacting MMA mixture. It is shown that this can lead to much better mechanical properties of test pieces, when compared to standard bone cement formulations, because enhanced dispersion of the radiopaque agents can be achieved. Moreover, it is shown that the addition of hydroxyapatite (HA) and acrylic acid (AA) to the bone cement recipe can be beneficial for the mechanical performance of the final material. It is also shown that particle morphology can exert a tremendous effect upon the performance of test pieces, indicating that the suspension polymerization step should be carefully controlled when optimization of the bone cement formulation is desired. (author)

  1. Characterization of U(VI)-phases in corroded cement products by micro(μ)-spectroscopic methods

    Science.gov (United States)

    Rothe, J.; Brendebach, B.; Bube, C.; Dardenne, K.; Denecke, M. A.; Kienzler, B.; Metz, V.; Prüßmann, T.; Rickers-Appel, K.; Schild, D.; Soballa, E.; Vitova, T.

    2013-04-01

    Cementation is an industrial scale conditioning method applied to fix and solidify liquid low and intermediate level radioactive wastes (LLW/ILW) prior to underground disposal in geological formations.To assist prognosis of the long-term safety of cemented waste, alteration of uranium doped cement productswas studied in chloride-rich solutions relevant for final LLW/ILW disposal in rock salt. After long-time exposure of the full-scale LLW/ILW simulates to concentrated NaCl and MgCl2 brines, solid samples were retrieved for chemical and mineralogical analysis with an emphasis on uranium speciation in the corroded cement matrix.Bulk and recent spatially resolved micro(μ) U L3-XAFS measurements point to the occurrence of a diuranate type U(VI) phase forming throughout the corroded cement monoliths. U-enriched hot spots with dimensions up to several tens of μm turn out to be generally X-ray amorphous.

  2. USE OF CONSTRUCTION AND DEMOLITION WASTES AS RAW MATERIALS IN CEMENT CLINKER PRODUCTION

    Institute of Scientific and Technical Information of China (English)

    Christos-Triantafyllos Galbenis; Stamatis Tsimas

    2006-01-01

    The aim of the present paper was to investigate the possibility of utilizing Construction and Demolition(C&D) wastes as substitutes of Portland cement raw meal. The C&D wastes that were so used, were the Recycled Concrete Aggregates (RCA) and the Recycled Masonry Aggregates (RMA) derived from demolished buildings in Attica region, Greece. RCA and RMA samples were selected because of their calcareous and siliceous origin respectively,which conformed the composition of the ordinary Portland cement raw meal. For that reason, six samples of cement raw meals were prepared: one with ordinary raw materials, as a reference sample, and five by mixing the reference sample with RCA and RMA in appropriate proportions. The effect on the reactivity of the generated mixtures, was evaluated on the basis of the free lime content (fCaO) in the mixtures sintered at 1350℃, 1400℃ and 1450℃. Test showed that the added recycled aggregates improved the burnability of the cement raw meal without affecting negatively the cement clinker properties. Moreover, the formation of the major components (C3S, C2S, C3A and C4AF) of the produced clinkers(sintered at 1450℃) was corroborated by X-Ray Diffraction (XRD).

  3. Studies on the Potential of Waste Soda Lime Silica Glass in Glass Ionomer Cement Production

    Directory of Open Access Journals (Sweden)

    V. W. Francis Thoo

    2013-01-01

    Full Text Available Glass ionomer cements (GIC are produced through acid base reaction between calcium-fluoroaluminosilicate glass powder and polyacrylic acid (PAA. Soda lime silica glasses (SLS, mainly composed of silica (SiO2, have been utilized in this study as the source of SiO2 for synthesis of Ca-fluoroaluminosilicate glass. Therefore, the main objective of this study was to investigate the potential of SLS waste glass in producing GIC. Two glasses, GWX 1 (analytical grade SiO2 and GWX 2 (replacing SiO2 with waste SLS, were synthesized and then characterized using X-ray diffraction (XRD and energy dispersive X-ray (EDX. Synthesized glasses were then used to produce GIC, in which the properties were characterized using Fourier transform infrared spectroscopy (FT-IR and compressive test (from 1 to 28 days. XRD results showed that amorphous glass was produced by using SLS waste glass (GWX 2, which is similar to glass produced using analytical grade SiO2 (GWX 1. Results from FT-IR showed that the setting reaction of GWX 2 cements is slower compared to cement GWX 1. Compressive strengths for GWX 1 cements reached up to 76 MPa at 28 days, whereas GWX 2 cements showed a slightly higher value, which is 80 MPa.

  4. Manipulating cement-steel interface by means of electric field: Experiment and potential applications

    Directory of Open Access Journals (Sweden)

    Kamila Gawel

    2016-08-01

    Full Text Available Good shear bonding and hydraulic bonding between cement and steel play a crucial role in well integrity of oil and gas wells. In this experimental study, we investigate the effect that constant electric field may have on the bonding at cement-steel interfaces. Constant voltage (18 V was applied between two stainless-steel electrodes immersed into a cement slurry. It was found that bonding was significantly improved at the positive electrode, while it was significantly worse at the negative electrode. The effect was due to the negatively-charged cement particles being attracted to the positive electrode. The effect may potentially be used for manipulation and control of casing-cement and reinforcement-concrete bonding strengths in oil & gas and construction industries, respectively. Side-effects that might reduce the applicability of this technology, are gas production at both electrodes (and especially at the negative one and significant corrosion at the positive electrode due to electrochemical reactions at metal surfaces. Poor bonding at the negative electrode may potentially be used for cleaning of cement equipment, such as cement pumps, pipes, tanks, and mixers used on the rigs to perform well cementing jobs in oil & gas industry.

  5. Potential water resource impacts of hydraulic fracturing from unconventional oil production in the Bakken shale.

    Science.gov (United States)

    Shrestha, Namita; Chilkoor, Govinda; Wilder, Joseph; Gadhamshetty, Venkataramana; Stone, James J

    2017-01-01

    Modern drilling techniques, notably horizontal drilling and hydraulic fracturing, have enabled unconventional oil production (UOP) from the previously inaccessible Bakken Shale Formation located throughout Montana, North Dakota (ND) and the Canadian province of Saskatchewan. The majority of UOP from the Bakken shale occurs in ND, strengthening its oil industry and businesses, job market, and its gross domestic product. However, similar to UOP from other low-permeability shales, UOP from the Bakken shale can result in environmental and human health effects. For example, UOP from the ND Bakken shale generates a voluminous amount of saline wastewater including produced and flowback water that are characterized by unusual levels of total dissolved solids (350 g/L) and elevated levels of toxic and radioactive substances. Currently, 95% of the saline wastewater is piped or trucked onsite prior to disposal into Class II injection wells. Oil and gas wastewater (OGW) spills that occur during transport to injection sites can potentially result in drinking water resource contamination. This study presents a critical review of potential water resource impacts due to deterministic (freshwater withdrawals and produced water management) and probabilistic events (spills due to leaking pipelines and truck accidents) related to UOP from the Bakken shale in ND.

  6. 77 FR 5573 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

    Science.gov (United States)

    2012-02-03

    ... Cement Association Notice is hereby given that, on January 6, 2012, pursuant to Section 6(a) of the... Cement Association (``PCA'') has filed written notifications simultaneously with the Attorney General and... this venture. Also, Texas-Lehigh Cement Company, Buda, TX; Arizona Cement Association, Phoenix,...

  7. 76 FR 12370 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

    Science.gov (United States)

    2011-03-07

    ... Cement Association Notice is hereby given that, on February 02, 2011, pursuant to Section 6(a) of the... Cement Association (``PCA'') has filed written notifications simultaneously with the Attorney General and..., PA; Lehigh Cement Company LLC, Allentown, PA; Lehigh Northwest Cement Company, Seattle, WA;...

  8. 粉末制品成形液压机的设计%Design of hydraulic press for powder products

    Institute of Scientific and Technical Information of China (English)

    李响

    2012-01-01

    As per the technical requirement of press forming process for powder products, the key design points of hydraulic press for powder products with high performance have been briefly introduced.%针对粉末制品压坯成形的工艺要求,简要介绍了高性能粉末制品成形液压机的设计要点.

  9. Chemically bonded cements formulated with by-products of magnesium oxide

    OpenAIRE

    2008-01-01

    The casting of magnesium and potassium phosphate (KMgPO4•6H2O; K-struvite) cements becomes possible after the aqueous reaction between magnesium oxide and potassium dihydrogen phosphate. This reaction is quite exothermic and allows the resulting paste setting in just few minutes. Those cements, when are cast with magnesium oxides of high purity, are used to retain and encapsulate special residues and as repairing concrete mortar, as it is described in the bibliography. However, it is also pos...

  10. INFLUENCE OF WATER-TO-CEMENT RATIO ON AIR ENTRAILMENT IN PRODUCTION OF NON-AUTOCLAVED FOAM CONCRETE USING TURBULENCE CAVITATION TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Gorshkov Pavel Vladimirovich

    2012-10-01

    Full Text Available Non-autoclaved foam concrete is an advanced thermal insulation material. Until recently, foam concrete production has been based on separate preparation of foam and solution, followed by their blending in a mixer. The situation changed when high-quality synthetic foaming agents and turbulence cavitation technology appeared on the market. Every model provides a dependence between the foam concrete strength and the water-to-cement ratio. According to the water-cement ratio we can distinguish strong concrete mixtures (with the water-to-cement ratio equal to 0.3…0.4 and ductile ones (with the water-to-cement ratio equal to 0.5…0.7. Strong concrete mixtures are more durable. The lower the water-to-cement ratio, the higher the foam concrete strength. However super-plastic substances cannot be mixed by ordinary turbulent mixers. Foam concrete produced using the turbulence cavitation technology needs air-entraining, its intensity being dependent on several factors. One of the main factors is the amount of free water, if it is insufficient, the mixture will not be porous enough. A researcher needs to identify the optimal water-to-cement ratio based on the water consumption rate. Practical production of prefabricated concrete products and structures has proven that the reduction of the water-to-cement ratio improves the strength of the product. The task is to find the water-to-cement ratio for the foam concrete mixture to be plastic enough for air entraining. An increase in the ratio causes loss in the strength. The ratio shall vary within one hundredth points. Super-plasticizers are an alternative solution.

  11. Water usage for natural gas production through hydraulic fracturing in the United States from 2008 to 2014.

    Science.gov (United States)

    Chen, Huan; Carter, Kimberly E

    2016-04-01

    Hydraulic fracturing has promoted the exploitation of shale oil and natural gas in the United States (U.S.). However, the large amounts of water used in hydraulic fracturing may constrain oil and natural gas production in the shale plays. This study surveyed the amounts of freshwater and recycled produced water used to fracture wells from 2008 to 2014 in Arkansas, California, Colorado, Kansas, Louisiana, Montana, North Dakota, New Mexico, Ohio, Oklahoma, Pennsylvania, Texas, West Virginia, and Wyoming. Results showed that the annual average water volumes used per well in most of these states ranged between 1000 m(3) and 30,000 m(3). The highest total amount of water was consumed in Texas with 457.42 Mm(3) of water used to fracture 40,521 wells, followed by Pennsylvania with 108.67 Mm(3) of water used to treat 5127 wells. Water usages ranged from 96.85 Mm(3) to 166.10 Mm(3) annually in Texas from 2012 to 2014 with more than 10,000 wells fractured during that time. The percentage of water used for hydraulic fracturing in each state was relatively low compared to water usages for other industries. From 2009 to 2014, 6.55% (median) of the water volume used in hydraulic fracturing contained recycled produced water or recycled hydraulic fracturing wastewater. 10.84% (median) of wells produced by hydraulic fracturing were treated with recycled produced water. The percentage of wells where recycled wastewater was used was lower, except in Ohio and Arkansas, where more than half of the wells were fractured using recycled produced water. The median recycled wastewater volume in produced wells was 7127 m(3) per well, more than half the median value in annual water used per well 11,259 m(3). This indicates that, for wells recycling wastewater, more than half of their water use consisted of recycled wastewater.

  12. Recovery Act Production of Algal BioCrude Oil from Cement Plant Carbon Dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Robert Weber; Norman Whitton

    2010-09-30

    The consortium, led by Sunrise Ridge Algae Inc, completed financial, legal, siting, engineering and environmental permitting preparations for a proposed demonstration project that would capture stack gas from an operating cement plant and convert the carbon dioxide to beneficial use as a liquid crude petroleum substitute and a coal substitute, using algae grown in a closed system, then harvested and converted using catalyzed pyrolysis.

  13. Identifying chemicals of concern in hydraulic fracturing fluids used for oil production.

    Science.gov (United States)

    Stringfellow, William T; Camarillo, Mary Kay; Domen, Jeremy K; Sandelin, Whitney L; Varadharajan, Charuleka; Jordan, Preston D; Reagan, Matthew T; Cooley, Heather; Heberger, Matthew G; Birkholzer, Jens T

    2017-01-01

    Chemical additives used for hydraulic fracturing and matrix acidizing of oil reservoirs were reviewed and priority chemicals of concern needing further environmental risk assessment, treatment demonstration, or evaluation of occupational hazards were identified. We evaluated chemical additives used for well stimulation in California, the third largest oil producing state in the USA, by the mass and frequency of use, as well as toxicity. The most frequently used chemical additives in oil development were gelling agents, cross-linkers, breakers, clay control agents, iron and scale control agents, corrosion inhibitors, biocides, and various impurities and product stabilizers used as part of commercial mixtures. Hydrochloric and hydrofluoric acids, used for matrix acidizing and other purposes, were reported infrequently. A large number and mass of solvents and surface active agents were used, including quaternary ammonia compounds (QACs) and nonionic surfactants. Acute toxicity was evaluated and many chemicals with low hazard to mammals were identified as potentially hazardous to aquatic environments. Based on an analysis of quantities used, toxicity, and lack of adequate hazard evaluation, QACs, biocides, and corrosion inhibitors were identified as priority chemicals of concern that deserve further investigation.

  14. Estimates of hydraulic fracturing (Frac) sand production, consumption, and reserves in the United States

    Science.gov (United States)

    Bleiwas, Donald I.

    2015-01-01

    The practice of fracturing reservoir rock in the United States as a method to increase the flow of oil and gas from wells has a relatively long history and can be traced back to 1858 in Fredonia, New York, when a gas well situated in shale of the Marcellus Formation was successfully fractured using black powder as a blasting agent. Nearly all domestic hydraulic fracturing, often referred to as hydrofracking or fracking, is a process where fluids are injected under high pressure through perforations in the horizontal portion of a well casing in order to generate fractures in reservoir rock with low permeability (“tight”). Because the fractures are in contact with the well bore they can serve as pathways for the recovery of gas and oil. To prevent the fractures generated by the fracking process from closing or becoming obstructed with debris, material termed “proppant,” most commonly high-silica sand, is injected along with water-rich fluids to maintain or “prop” open the fractures. The first commercial application of fracking in the oil and gas industry took place in Oklahoma and Texas during the 1940s. In 1949, over 300 wells, mostly vertical, were fracked (ALL Consulting, LLC, 2012; McGee, 2012; Veil, 2012) and used silica sand as a proppant (Fracline, 2011). The resulting increase in well productivity demonstrated the significant potential that fracking might have for the oil and gas industry.

  15. The application of explosive cladding technology in the process of hydraulic-cylinder production

    OpenAIRE

    Soković, Mirko; Jovišević, Vid

    2015-01-01

    This paper treats the technologies for glide-pairs forming using bronze cladding and using the sheet-bronze explosive cladding technique over the glide surfaces of a steel hydraulic cylinder. In the paper the microhardness, the microstructure and the bond strength of the interface of a bi-metallic joint on the cross-section of the test hydraulic cylinder were investigated. A parallel results survey of the application of these two technologies is shown based on metallographic and mechanical in...

  16. Tunisian gypsums: Characteristics and use in cement

    Science.gov (United States)

    Mahmoudi, Salah; Bennour, Ali; Chalwati, Youssef; Souidi, Khouloud; Thabet, Manel; Srasra, Ezzedine; Zargouni, Fouad

    2016-09-01

    Gypsum materials of hundred meters thickness and interbedded with marine claystones and limestones from different paleogeographic sectors in the Tunisian territory are studied to assess their suitability for cement production. For this reason, thirty representative samples are analysed by chemical, physical and geotechnical tests. The obtained results for the studied gypsum materials are compared to Tunisian and European norms and with the local cements, currently marketed and which obey international norms. Indeed, for all samples hydraulic modulus HM, silica modulus SM and alumina modulus AM vary from (2.37-2.44), (2.48-2.68) and (1.45-2.5), respectively; whereas the required values for these modulus are (1.5-2.5), (2-3) and (1.5-2.5). The same behavior is observed for mineralogical analyses of C3S, C2S, C3A and C4AF and compressive strength at different ages. Briefly, Tunisia contains important reserves of gypsum scattered and spread over the Tunisian territory and can be used for cement production.

  17. Principles of technological design of wasteless chemical processes based on the use of wastes for production of alkaline slag cements and concretes

    Energy Technology Data Exchange (ETDEWEB)

    Glukhovskii, V.D.; Chernobaev, I.P.; Emel' yanov, B.M.; Semenyuk, A.P.

    1985-05-20

    The strength characteristics of alkaline slag-cement made with the use of waste from alkaline sealing of metals are presented. The cement was prepared from granulated blast-furnance slag with average component contents in the following ranges (mass %): SiO/sub 2/ 36.0-40.2, Al/sub 2/O/sub 3/ 4-18.2, FeO 0.1-3.7, MnO 0.4-5.2, CaO 33.1-48.8, MgO 2.2-9.8. With the use of wastes from the descaling process in alkali melts for production of alkaline slag cements it is possible to obtain highly effective cements of type 700-900, which is 2 to 3 times the value for portland cements. Therefore, the use of wastes from alkaline descaling for production of alkaline slag cements is of great economic and conservational significance. It is possible to devise a wasteless process of scale removal from metals; this is an important advantage of the alkaline scaling method over acid pickling.

  18. Understanding cement mechanical behavior in SAGD wells

    Energy Technology Data Exchange (ETDEWEB)

    Xie, J.; Zahacy, T. A. [C-FER Technologies (Canada)

    2011-07-01

    In the heavy oil industry, the steam assisted gravity drainage process is often used to enhance oil recovery but it can cause cracks in the cement sheath. These cracks are the result of high steam temperatures and thermal expansion. In order to mitigate this risk, improved well designs are required. The aim of this paper is to present the mechanical behavior of the cement sheath during the heating phase. An analysis of the impact of design and operating parameters was conducted through thermal hydraulic and thermal mechanical analyses to assess cement integrity. These analyses were then performed on an example of an SAGD project in the southern part of the Athabasca oilsands region to assess the performance of the cement sheath. Results showed that potential damage to the cement can be reduced by slow heating and a lower Young's modulus cement blend. This paper makes recommendations for optimizing cement design in thermal recovery wells.

  19. The hydraulic potential of high iron bearing steel slags

    Science.gov (United States)

    Ionescu, Denisa Virginia

    The incorporation of additives to the clinker or to the raw materials stream is a common practice in cement manufacture. However, steel slag, unlike its ironmaking parent the blast furnace slag, it is not a conventional admixture for cement. Currently most steel slags are slow cooled rendering stable crystalline compounds with minor hydraulic value. Nevertheless, if steel slags would be quenched and granulated, the resulting glassy product might display increased hydration and strength development potential. The use of steel slag in cement could contribute to important savings for both cement and steelmaking industries and provide a solution for the environmental problems linked to CO2 emissions and costs of transport and disposal. The purpose of this research is to explore the thermodynamics and kinetics of steel slag hydration in an effort to produce a cement additive, or a more promising material of near Portland cement composition. An important criteria used in the assessment of slags as potential cements is the presence of a glassy phase. At present, it is not very clear why glass enhances the hydration process. However, it is known that the free energy of formation for glasses is less than for crystals so that glasses are easier to hydrate compared to crystalline materials. In the particular case of steel slag, the glassy phase would have to contain high amounts of iron. Steel slags are known to display iron levels approximately 10 times higher than Portland cement and commonly used blast furnace slags. However, the effect of high Fe2O3 levels on the setting and strengthening of cement paste is not clearly understood due to the fact that most cement additives do not present this characteristic. The present work looks at the progress made in recycling steel slag as cement additive, the complexity of the hydration process in slags, the possibilities of improving the hydration potential of slags at laboratory and industrial level, and the problems that still

  20. Performance of the Fluidized Bed Steam Reforming product under hydraulically unsaturated conditions

    Energy Technology Data Exchange (ETDEWEB)

    Neeway, James J [ORNL; Rod, Kenton A. [Pacific Northwest National Laboratory (PNNL); Bowden, Mark E [Pacific Northwest National Laboratory (PNNL); Pierce, Eric M [ORNL; Qafoku, Nikolla [Pacific Northwest National Laboratory (PNNL); Williams, Benjamin D [Pacific Northwest National Laboratory (PNNL); Brown, Christopher F [Pacific Northwest National Laboratory (PNNL)

    2014-01-01

    Several candidates for supplemental low-activity waste (LAW) immobilization at the Hanford site in Washington State, USA are being considered. One waste sequestering technology considered is Fluidized Bed Steam Reforming (FBSR). The granular product resulting from the FBSR process is composed primarily of an insoluble sodium aluminosilicate matrix with the dominant phases being feldspathoid minerals with a 1:1:1 molar ratio of Na, Al and Si. To demonstrate the durability of the product, which can be disposed of at the unsaturated Integrated Disposal Facility (IDF) at Hanford, a series of tests has been performed using the Pressurized Unsaturated Flow (PUF) system, which allows for the accelerated weathering of the solid materials. The system maintains hydraulically unsaturated conditions, thus mimicking the open-flow and transport properties that will be present at the IDF. Two materials were tested using the system: 1) the FBSR granular product and 2) the FBSR granular product encapsulated in a geopolymer to form a monolith. Results of the experiments show a trend of relatively constant effluent concentration of Na, Si, Al, and Cs as a function of time from both materials. The elements I and Re show a steady release throughout the yearlong test from the granular material but their concentrations seem to be increasing at one year from the monolith material. This result suggests that these two elements may be present in the sodalite cage structure rather than in the predominant nepheline phase because their release occurs at a different rate compared to nepheline phase. Also, these elements to not seem to reprecipitate when released from the starting material. Calculated one-year release rates for Si are on the order of 10 6 g/(m2 d) for the granular material and 10 5 g/(m2 d) for the monolith material while Re release is seen to be two orders of magnitude higher than Si release rates. SEM imaging and XRD analysis show how the alteration of the two materials is

  1. Magnetic properties and element concentrations in lichens exposed to airborne pollutants released during cement production.

    Science.gov (United States)

    Paoli, Luca; Winkler, Aldo; Guttová, Anna; Sagnotti, Leonardo; Grassi, Alice; Lackovičová, Anna; Senko, Dušan; Loppi, Stefano

    2017-05-01

    The content of selected elements (Al, As, Ca, Cd, Cr, Cu, Fe, Hg, Mn, Ni, Pb, S, Ti, V and Zn) was measured in samples of the lichen Evernia prunastri exposed for 30, 90 and 180 days around a cement mill, limestone and basalt quarries and urban and agricultural areas in SW Slovakia. Lichens transplanted around the investigated quarries and the cement mill rapidly (30 days) reflected the deposition of dust-associated elements, namely Ca (at the cement mill and the limestone quarry) and Fe, Ti and V (around the cement mill and the basalt quarry), and their content remained significantly higher throughout the whole period (30-180 days) with respect to the surrounding environment. Airborne pollutants (such as S) progressively increased in the study area from 30 to 180 days. The magnetic properties of lichen transplants exposed for 180 days have been characterized and compared with those of native lichens (Xanthoria parietina) and neighbouring bark, soil and rock samples, in order to test the suitability of native and transplanted samples as air pollution magnetic biomonitors. The magnetic mineralogy was homogeneous in all samples, with the exception of the samples from the basalt quarry. The transplants showed excellent correlations between the saturation remanent magnetization (Mrs) and the content of Fe. Native samples had a similar magnetic signature, but the values of the concentration-dependent magnetic parameters were up to two orders of magnitude higher, reflecting higher concentrations of magnetic particles. The concentrations of As, Ca and Cr in lichens correlated with Mrs values after neglecting the samples from the basalt quarry, which showed distinct magnetic properties, suggesting the cement mill as a likely source. Conversely, Ti and Mn were mostly (but not exclusively) associated with dust from the basalt quarry. It is suggested that the natural geological characteristics of the substrate may strongly affect the magnetic properties of lichen thalli

  2. Cement and concrete

    Science.gov (United States)

    Corley, Gene; Haskin, Larry A.

    1992-01-01

    To produce lunar cement, high-temperature processing will be required. It may be possible to make calcium-rich silicate and aluminate for cement by solar heating of lunar pyroxene and feldspar, or chemical treatment may be required to enrich the calcium and aluminum in lunar soil. The effects of magnesium and ferrous iron present in the starting materials and products would need to be evaluated. So would the problems of grinding to produce cement, mixing, forming in vacuo and low gravity, and minimizing water loss.

  3. 75 FR 4423 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

    Science.gov (United States)

    2010-01-27

    ... Cement Association Notice is hereby given that, on December 14, 2009, pursuant to Section 6(a) of the... Cement Association (``PCA'') has filed written notifications simultaneously with the Attorney General and... damages under specified circumstances. Specifically, Continental Cement, Hannibal, MO has been added as...

  4. Wellbore cement fracture evolution at the cement–basalt caprock interface during geologic carbon sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Hun Bok; Kabilan, Senthil; Carson, James P.; Kuprat, Andrew P.; Um, Wooyong; Martin, Paul F.; Dahl, Michael E.; Kafentzis, Tyler A.; Varga, Tamas; Stephens, Sean A.; Arey, Bruce W.; Carroll, KC; Bonneville, Alain; Fernandez, Carlos A.

    2014-08-07

    Composite Portland cement-basalt caprock cores with fractures, as well as neat Portland cement columns, were prepared to understand the geochemical and geomechanical effects on the integrity of wellbores with defects during geologic carbon sequestration. The samples were reacted with CO2-saturated groundwater at 50 ºC and 10 MPa for 3 months under static conditions, while one cement-basalt core was subjected to mechanical stress at 2.7 MPa before the CO2 reaction. Micro-XRD and SEM-EDS data collected along the cement-basalt interface after 3-month reaction with CO2-saturated groundwater indicate that carbonation of cement matrix was extensive with the precipitation of calcite, aragonite, and vaterite, whereas the alteration of basalt caprock was minor. X-ray microtomography (XMT) provided three-dimensional (3-D) visualization of the opening and interconnection of cement fractures due to mechanical stress. Computational fluid dynamics (CFD) modeling further revealed that this stress led to the increase in fluid flow and hence permeability. After the CO2-reaction, XMT images displayed that calcium carbonate precipitation occurred extensively within the fractures in the cement matrix, but only partially along the fracture located at the cement-basalt interface. The 3-D visualization and CFD modeling also showed that the precipitation of calcium carbonate within the cement fractures after the CO2-reaction resulted in the disconnection of cement fractures and permeability decrease. The permeability calculated based on CFD modeling was in agreement with the experimentally determined permeability. This study demonstrates that XMT imaging coupled with CFD modeling represent a powerful tool to visualize and quantify fracture evolution and permeability change in geologic materials and to predict their behavior during geologic carbon sequestration or hydraulic fracturing for shale gas production and enhanced geothermal systems.

  5. A Holistic Assessment of Energy Production: Environmental, Economic, and Social Impacts of Hydraulic Fracturing in Williams County, North Dakota

    Science.gov (United States)

    Jagdeo, J.; Ravikumar, A. P.; Grubert, E.; Brandt, A. R.

    2016-12-01

    Unconventional oil and natural gas production in the U.S. has increased tenfold between 2005 and 2014 due to advances in hydraulic fracturing technology. Prior studies of hydraulic fracturing activity have mainly focused on two themes: the environmental impacts related to air and water pollution or the direct and spillover economic benefits resulting from oil booms at the state and local level. However, the impacts of hydraulic fracturing extend beyond these effects. Oil-boom counties have experienced environmental changes in land-use and water supply and witnessed social changes in demographics, crime, and health, factors that are not typically evaluated in regard to hydraulic fracturing. Hence, there is a need to consider the holistic effects of oil production on communities. This study examines the environmental, economic, and social impacts of oil and gas activity in Williams County, North Dakota by comparing its pre-boom ( 2005) and post-boom ( 2014) conditions. Annual oil production in Williams County increased from 3.4 million barrels in 2005 to 56 million barrels in 2014, providing an ideal test-case to study the impact of energy development on surrounding communities. We compared changes in multiple impact categories, attributed directly or indirectly to hydraulic fracturing activity, to trends at the national level. For example, between 2005 and 2014, CO2 and CH4 emissions primarily from oil and gas activity increased by 360 thousand metric tons CO2e, corresponding to a 20-fold increase. Concurrently, national emissions decreased by 10.5%. Over twenty indicators were analyzed across environmental, social and economic impact categories, including land-use change, median household income, and crime rates. The datasets were normalized using federal regulations for upper and lower bounds, or calibrated against national averages. Normalized indicators are then aggregated to provide a single-value `impact-factor'. Such `impact-factor' maps will provide a

  6. Natural Radionuclide Contents in Raw Materials and the Aggregate Finished Product from Dangote Cement Plc, Obajana, Kogi State, North Central Nigeria

    Directory of Open Access Journals (Sweden)

    J.O. Ajayi

    2012-11-01

    Full Text Available Assessment of gamma ray activity in raw materials and the end product in Dangote Cement from Dangote Cement Plc, Obajana and Kogi State has been investigated in this study. Gamma ray spectrometry that possesses scintillation detector was used to analyze the samples collected from the company. Samples collected as raw materials are limestone, clay, gypsum and laterite and cement as finished product. The 40K, 238U, 232Th activity concentration were detected. The concentration of 40K range from 4649±366 to 0±65 Bq/Kg with highest value in limestone and lowest in laterite. The 238U concentration is highest in gypsum range from 696±233 to 41±27 Bq/Kg in laterite. 232Th activity is below detectable limit in all the raw materials but it has activity concentration of 40±26 Bq/Kg in the finished product which may be traceable to the fact that some finished additives are present which are not in the basic raw materials of this cement under investigation. It is concluded that the natural radionuclide measured for 40K, 238U and 232Th has mean activities of 2189.75±219.5, 331.25±132.25 and 0±31 Bq/Kg respectively, while its corresponding mean absorbed dose rate in air at 1 m above the ground was calculated to be 235.61 nGy/h or 2.064 mSv/y and the aggregate finished product (cement has absorbed dose rate of 342.22 nGy/h and an effective dose equivalent of 2.998 mSv/y. The calculated absorbed doses in nGy/h and mSv/y shows that Dangote cement under consideration has higher activities of the isotopes than the permissible level suggested by ICRP (80 nGy/h or 0.7 mSv/y

  7. Qualitative and quantitative evaluation of chrysotile and crocidolite fibers with IR-spectroscopy: application to asbestos-cement products.

    Science.gov (United States)

    Balducci, D; Valerio, F

    1986-01-01

    Infrared (IR) spectrophotometry allows simple and quick qualitative and quantitative evaluations of different kinds of asbestos, as well as of other inorganic particles. In particular, chrysotile and crocidolite have characteristic IR spectra and optical density measures of 2,710 nm band for chrysotile, of 12,820 nm band for crocidolite permit quantitative evaluation of each fiber alone or in mixture. IR spectra also give informations about changes of fiber structure and of chemical composition due, for example, to thermal treatment or acid leaching. The analytical method we developed can detect levels as low as 0.1 mg of fiber in a 300 mg disk of KBr using a low cost IR spectrophotometer. The use of a Fourier Transform IR spectrophotometer (FTIR) improves dramatically the sensitivity and selectivity. Computer assisted analysis of spectra offers the possibility to reduce matrix interferences and to compare different spectra. Examples of IR technique applied to asbestos-cement products and insulating materials are presented.

  8. Design, Explanation, and Evaluation of Training Model Structures Based on Learning Organization--In the Cement Industry with a Nominal Production Capacity of Ten Thousand Tons

    Science.gov (United States)

    Rahimian, Hamid; Kazemi, Mojtaba; Abbspour, Abbas

    2017-01-01

    This research aims to determine the effectiveness of training based on learning organization in the staff of cement industry with production capacity over ten thousand tons. The purpose of this study is to propose a training model based on learning organization. For this purpose, the factors of organizational learning were introduced by…

  9. Cancer mortality in towns in the vicinity of installations for the production of cement, lime, plaster, and magnesium oxide.

    Science.gov (United States)

    García-Pérez, Javier; López-Abente, Gonzalo; Castelló, Adela; González-Sánchez, Mario; Fernández-Navarro, Pablo

    2015-06-01

    Our objective was to investigate whether there might be excess cancer mortality in the vicinity of Spanish installations for the production of cement, lime, plaster, and magnesium oxide, according to different categories of industrial activity. An ecologic study was designed to examine municipal mortality due to 33 types of cancer (period 1997-2006) in Spain. Population exposure to pollution was estimated on the basis of distance from town to industrial facility. Using spatial Besag-York-Mollié regression models with integrated nested Laplace approximations for Bayesian inference, we assessed the relative risk of dying from cancer in a 5-km zone around installations, analyzed the effect of category of industrial activity according to the manufactured product, and conducted individual analyses within a 50-km radius of each installation. Excess all cancer mortality (relative risk, 95% credible interval) was detected in the vicinity of these installations as a whole (1.04, 1.01-1.07 in men; 1.03, 1.00-1.06 in women), and, principally, in the vicinity of cement installations (1.05, 1.01-1.09 in men). Special mention should be made of the results for tumors of colon-rectum in both sexes (1.07, 1.01-1.14 in men; 1.10, 1.03-1.16 in women), and pleura (1.71, 1.24-2.28), peritoneum (1.62, 1.15-2.20), gallbladder (1.21, 1.02-1.42), bladder (1.11, 1.03-1.20) and stomach (1.09, 1.00-1.18) in men in the vicinity of all such installations. Our results suggest an excess risk of dying from cancer, especially in colon-rectum, in towns near these industries.

  10. Simultaneous sand control and liner cement system: keeping well productivity by optimizing drilling and completion operations in mature fields

    Energy Technology Data Exchange (ETDEWEB)

    Sa, Andrea Nicolino de; Silva, Dayana Nunes e; Calderon, Agostinho [Petroleo Brasileiro S.A. (PETROBRAS), Rio de janeiro, RJ (Brazil)

    2012-07-01

    The need to reduce oil extraction costs by increasing the recovery factor in mature fields unconsolidated sandstone reservoirs motivated the development of drilling and completion techniques that integrate the various interfaces of engineering the well, resulting in a final well configuration that provides maximum oil production at a lower cost. Due to the continued growth of drilling and completion of new wells or deviation of old wells in the design of mesh density field with an advanced degree of exploitation, PETROBRAS took the challenge to seek options for projects well, in order to maintain productivity and reduce their construction time, with the optimization of drilling and sand control systems. To achieve these goals, PETROBRAS developed the SCARS - Simultaneous Sand Control and Liner Cementing System, a pioneer technique in the global oil industry, which consists of a one trip sequence of operations in which sand control screens and liner are installed followed by the open hole gravel pack operation performed with the alpha and beta waves deposition technique, using a non aqueous system as a carrier fluid. The sequence is completed by liner cementing in the same trip. The great success of this project was based on the definition of a specific application scenario and demands allowing optimization of the system. This project started with the development of a non aqueous system as a gravel pack carrier fluid in order to perform an open hole gravel pack with the alpha/beta wave deposition technique along with the development and optimization of SCARS procedures. This article details the planning and execution phases of this project and also presents a broad description of the technical aspects. (author)

  11. Freezing resistance of high iron phoasphoaluminate cement

    Science.gov (United States)

    Zhang, S. X.; Lu, L. C.; Wang, S. D.; Zhao, P. Q.; Gong, C. C.

    2017-03-01

    The influence of freeze-thaw cycle on the mechanical properties of high iron phoasphoaluminate cement was investigated in the present study. The visual examination was conducted to evaluate the surface damage. The deterioration considering the weight loss, modulus loss of relative dynamic elastic and strength loss of mortar were also investigated. The morphology of hydration products were analysed by SEM. Compared with ordinary Portland cement and sulphoaluminate cement, the frost resistance of high iron phosphoraluminate cement is better. Hydration products of high iron phoasphoaluminate cement contain sheet crystals, and a lot of gel form a dense three-dimensional network structure, which results in a lower porosity. Different from ordinary Portland cement, the hydration product of high iron phoasphoaluminate cement does not contain Ca(OH)2, and low alkalinity reduces its osmotic pressure. The lower porosity and osmotic pressure are the two main reasons which causes in the higher frost resistance of high iron phoasphoaluminate cement.

  12. A characterization of the inhomogeneous properties of substitute fuels for he process of cement production; Charakterisierung der inhomogenen Eigenschaften von Ersatzbrennstoffen fuer den Zementherstellungsprozess

    Energy Technology Data Exchange (ETDEWEB)

    Bluhm-Drenhaus, T.; Wirtz, S.; Scherer, V. [Ruhr-Universitaet Bochum (DE). Energieanlagen und Energieprozesstechnik (LEAT); Schroer, K.; Perumalsamy, S.; Goerner, K. [Duisburg-Essen Univ. (DE). Lehrstuhl fuer Umweltverfahrenstechnik und Anlagentechnik (LUAT); Aslan, Z.; Schaefer, S.; Hoenig, V. [Forschungsinstitut der Zementindustrie (FIZ), Duesseldorf (Germany)

    2009-07-01

    In the year 2007, the German cement industry used nearly 100 millions GJ of thermal energy in order to manufacture nearly 33 million tons of cement. Due to the high energy intensity, questions of the efficiency and the economical fuel supply have a high denotation for the operators of cement plants. Beyond this, increasingly stricter environmental regulations are to be kept. The use of economical substitute fuels particularly is interesting for the production of cement since organic pollutants can be degraded fast at the available high process temperatures. Additionally, solid residues of combustion are incorporated into the product and used materially. The portion of substitute fuels presently amounts 52 % of the thermal output of the furnace. In order to optimize the process technology of rotary kiln plants of the cement industry, the combustion behaviour of substitute fuels is examined in the context of a research project (AiF, number 15407 N). The emphasis is on the airworthy fractions from the prepared wastes of industry and trade since they are available as a mixture of different materials with relatively consistent calorific value and frequently are used. Among the contained materials there are plastics from packing materials, paper, mature timber and textile wastes which are prepared in particle sizes up to some centimetres. Based on a model fuel from plastic and cellulose containing materials, a methodology is achieved with which the entrained-flow transport and the combustion of rough, solid fuels generally are computed. In addition, instrumentation investigations are accomplished in laboratory scale and in a cement plant. The developed methodology is examined by comparing the results of numeric CFD simulations with the experimental data. The results show that a qualitative and quantitative forecast of the temporal combustion behaviour of substitute fuels considering the uncertainty is possible by the inhomogeneous composition.

  13. Yemen watched from cement plant construction work. Cement plant koji wo toshite mita Yemen

    Energy Technology Data Exchange (ETDEWEB)

    Furuta, M. (Kajima Corp., Tokyo (Japan))

    1993-06-25

    Construction of a cement plant was planned at southern part of Yemen. This is a cement plant with annual production 500,000 tons. The term of work was from January, 1990 to February, 1993. The present paper describes an outline the construction of this Cement Plant, the nationality and living environment in Yemen, and construction equipment which was used. The construction work consisted of 113,000m[sup 3] of digging, 82,000m[sup 3] of backfilling, 66,100m[sup 3] of concreting, and 29,285m[sup 3] of asphalt pavement. Reinforcing steel weighing 6,400 tons and steel frame weighing 3,600 tons were totally used. Equipment weighing 7,912 tons and electric devices weighing 1,299 tons were totally installed. For this construction work, two crawler cranes, six hydraulic cranes, aggregate plant, concrete mixers, and construction equipment, such as bulldozers, shovels, and dumpers, were brought from Japan. 5 figs.

  14. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    OpenAIRE

    Konstantin Sobolev

    2003-01-01

    The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

  15. Stimuli Responsive/Rheoreversible Hydraulic Fracturing Fluids for Enhanced Geothermal Energy Production (Part II)

    Energy Technology Data Exchange (ETDEWEB)

    Bonneville, Alain; Jung, Hun Bok; Shao, Hongbo; Kabilan, Senthil; Um, Wooyong; Carroll, Kenneth C.; Varga, Tamas; Suresh, Niraj; Stephens, Sean A.; Fernandez, Carlos A.

    2014-12-14

    We have used an environmentally friendly and recyclable hydraulic fracturing fluid - diluted aqueous solutions of polyallylamine or PAA – for reservoir stimulation in Enhanced Geothermal System (EGS). This fluid undergoes a controlled and large volume expansion with a simultaneous increase in viscosity triggered by CO2 at EGS temperatures. We are presenting here the results of laboratory-scale hydraulic fracturing experiment using the fluid on small cylindrical rock cores (1.59 cm in diameter and 5.08 cm in length) from the Coso geothermal field in California. Rock samples consisted of Mesozoic diorite metamorphosed to greenschist facies. The experiments were conducted on 5 samples for realistic ranges of pressures (up to 275 bar) and temperatures (up to 210 °C) for both the rock samples and the injected fluid. After fracturing, cores were subjected to a CO2 leakage test, injection of KI solution, and X-ray microtomography (XMT) scanning to examine the formation and distribution of fractures. The design and conduct of these experiments will be presented and discussed in details. Based on the obtained XMT images, Computational Fluid Dynamics (CFD) simulations were then performed to visualize hydraulic fractures and compute the bulk permeability. OpenFOAM (OpenCFD Ltd., Reading, UK), was used to solve the steady state simulation. The flow predictions, based upon the laminar, 3-D, incompressible Navier-Stokes equations for fluid mass and momentum, show the remarkable stimulation of the permeability in the core samples and demonstrate the efficiency of such a CO2 triggered fluid in EGS.

  16. β-Dicalcium silicate-based cement: synthesis, characterization and in vitro bioactivity and biocompatibility studies.

    Science.gov (United States)

    Correa, Daniel; Almirall, Amisel; García-Carrodeguas, Raúl; dos Santos, Luis Alberto; De Aza, Antonio H; Parra, Juan; Delgado, José Ángel

    2014-10-01

    β-dicalcium silicate (β-Ca₂ SiO₄, β-C₂ S) is one of the main constituents in Portland cement clinker and many refractory materials, itself is a hydraulic cement that reacts with water or aqueous solution at room/body temperature to form a hydrated phase (C-S-H), which provides mechanical strength to the end product. In the present investigation, β-C₂ S was synthesized by sol-gel process and it was used as powder to cement preparation, named CSiC. In vitro bioactivity and biocompatibility studies were assessed by soaking the cement samples in simulated body fluid solutions and human osteoblast cell cultures for various time periods, respectively. The results showed that the sol-gel process is an available synthesis method in order to obtain a pure powder of β-C₂ S at relatively low temperatures without chemical stabilizers. A bone-like apatite layer covered the material surface after soaking in SBF and its compressive strength (CSiC cement) was comparable with that of the human trabecular bone. The extracts of this cement were not cytotoxic and the cell growth and relative cell viability were comparable to negative control.

  17. Peach leaf responses to soil and cement dust pollution.

    Science.gov (United States)

    Maletsika, Persefoni A; Nanos, George D; Stavroulakis, George G

    2015-10-01

    Dust pollution can negatively affect plant productivity in hot, dry and with high irradiance areas during summer. Soil or cement dust were applied on peach trees growing in a Mediterranean area with the above climatic characteristics. Soil and cement dust accumulation onto the leaves decreased the photosynthetically active radiation (PAR) available to the leaves without causing any shade effect. Soil and mainly cement dust deposition onto the leaves decreased stomatal conductance, photosynthetic and transpiration rates, and water use efficiency due possibly to stomatal blockage and other leaf cellular effects. In early autumn, rain events removed soil dust and leaf functions partly recovered, while cement dust created a crust partially remaining onto the leaves and causing more permanent stress. Leaf characteristics were differentially affected by the two dusts studied due to their different hydraulic properties. Leaf total chlorophyll decreased and total phenol content increased with dust accumulation late in the summer compared to control leaves due to intense oxidative stress. The two dusts did not cause serious metal imbalances to the leaves, except of lower leaf K content.

  18. PEMANFAATAN FLY ASH SEBAGAI BAHAN CAMPURAN PEMBUATAN PORTLAND POSSOLAN CEMENT (PPC (Utilization of Fly Ash as A Mixing in Portland Pozzolan Cement (PPC Production

    Directory of Open Access Journals (Sweden)

    Ambo Upe

    2006-11-01

    Full Text Available ABSTRAK Fly ash atau abu terbang (Kode Limbah D 22.3 merupakan salah satu produk hasil pembakaran batubara yang dihasilkan PT. Semen Tonasa sebesar rata-rata 72.36 ton/hari. Telah dicoba memanfaatkan fly ash sebagai bahan campuran semen untuk menghasilkan Portland Pozzolan Cement (PPC. Selain itu, dilakukan uji Toxicity Characteristic Leaching Procedure (TCLP serta analisis kandungan logam berat dari fly ash dan PPC tersebut.  Hasil perocobaan menunjukkan bahwa fly ash memenuhi persaratan sebagai bahan campuran PPC dan memenuhi syarat peraturan pemerintah No.85/1999 tentang Pengelolaan Llimbah Bahan Berbahaya dan Beracun.   ABSTRACT Fly ash (Disposal code: D 223 is disposal produced in coal burning process of PT. Semen Tonasa. It is estimated that the produced fly ash are 72.36 ton/day. In this paper, the study examines the possibility of utilization the fly ash as a mixing material in fabrication of Portland Pozzoland Cement (PPC. Experimental results show that the produced PPC meets the standard quality requirement. The Toxicity Characteristic Leaching Procedure (TCLP also has been performed to analysis the heavy metal contained in the fly ash and PPC materials. This test indicates that all results for TCLP Metals property fill the Indonesian Government Regulation for Hazardous Waste as described in PP No. 85/1999

  19. Utilization of waste heat from rotary kiln for burning clinker in the cement plant

    Directory of Open Access Journals (Sweden)

    Sztekler Karol

    2016-01-01

    Full Text Available Cement subsector next to the glass industry is counted among one of the most energy-intensive industries, which absorbs approx. 12-15% of the total energy consumed by the industry. In the paper various methods of energy consumption reduction of in the cement industry are discussed. Cement production carries a very large emissions of greenhouse gases, where CO2 emissions on a global scale with the industry than approx. 5%. Great opportunity in CO2 emissions reduction in addition to the recovery of waste heat is also alternative fuels co-firing in cement kilns [1], [2]. In the cement sector interest in fitting-usable waste energy is growing in order to achieve high rates of savings and hence the financial benefits, as well as the environment ones [3]. In the process of cement production is lost irretrievably lot of energy and reduction of these losses on a global scale gives a visible saving of consumed fuel. The aim of this study is to investigate the possibility of waste heat use in Rudniki Cement Plant near to Czestochowa. After analyzing of all waste heat sources will be analyzed the heat emitted by radiation from the surface of the rotary kiln at the relevant facility. On the basis of thermal-flow calculations the most favorable radiative heat exchanger will be designed. The calculations based on available measurements provided by the cement plant, a thermal power of the heat exchanger, the heat exchange surface, the geometry of the heat exchanger, and other important parameters will be established. In addition the preliminary calculations of hydraulic losses and set directions for further work will be carried out. Direct benefits observed with the introduction of the broader heat recovery technology, is a significant increase in energy efficiency of the industrial process, which is reflected in the reduction of energy consumption and costs. Indirectly it leads to a reduction of pollution and energy consumption.

  20. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  1. Durability of Alite-calcium Barium Sulphoaluminate Cement

    Institute of Scientific and Technical Information of China (English)

    LU Lingchao; LU Zeye; LIU Shiquan; WANG Shoude; CHENG Xin

    2009-01-01

    The durability of the cement was mainly studied.Under 1.0 MPa of hydraulic pressure for 8 hours,water could penetrate completely through the sample made by portland cement,but could not penetrate through that by alite-barium sulphoaluminate cement.Under the condition of freezing and thawing cycle,the loss ratio of compressive strength of the cement was only about 17.3%at curing 28 d ages,but the loss of portland cement was as high as 29.5%.Alite-calcium bar-ium sulphoaluminate cement also has an excellent resistance to sulfate attack.The coefficients of resistance to sulfate attack of the cement exceeded 1.0.Meanwhile,the composition and microstructure of the hardened paste of alite-calcium barium sulphoaluminate cement were analyzed by XRD and SEM.

  2. Novel tricalcium silicate/magnesium phosphate composite bone cement having high compressive strength, in vitro bioactivity and cytocompatibility.

    Science.gov (United States)

    Liu, Wenjuan; Zhai, Dong; Huan, Zhiguang; Wu, Chengtie; Chang, Jiang

    2015-07-01

    Although inorganic bone cements such as calcium phosphate cements have been widely applied in orthopaedic and dental fields because of their self-setting ability, development of high-strength bone cement with bioactivity and biodegradability remains a major challenge. Therefore, the purpose of this study is to prepare a tricalcium silicate/magnesium phosphate (C3S/MPC) composite bone cement, which is intended to combine the excellent bioactivity of C3S with remarkable self-setting properties and mechanical strength of MPC. The self-setting and mechanical properties, in vitro induction of apatite formation and degradation behaviour, and cytocompatibility of the composite cements were investigated. Our results showed that the C3S/MPC composite cement with an optimal composition had compressive strength up to 87 MPa, which was significantly higher than C3S (25 MPa) and MPC (64 MPa). The setting time could be adjusted between 3 min and 29 min with the variation of compositions. The hydraulic reaction products of the C3S/MPC composite cement were composed of calcium silicate hydrate (CSH) derived from the hydration of C3S and gel-like amorphous substance. The C3S/MPC composite cements could induce apatite mineralization on its surface in SBF solution and degraded gradually in Tris-HCl solution. Besides, the composite cements showed good cytocompatibility and stimulatory effect on the proliferation of MC3T3-E1 osteoblast cells. Our results indicated that the C3S/MPC composite bone cement might be a new promising high-strength inorganic bioactive material which may hold the potential for bone repair in load-bearing site.

  3. Treatment and recycling of asbestos-cement containing waste

    Energy Technology Data Exchange (ETDEWEB)

    Colangelo, F. [Department of Technology, University Parthenope, Naples (Italy); Cioffi, R., E-mail: raffaele.cioffi@uniparthenope.it [Department of Technology, University Parthenope, Naples (Italy); Lavorgna, M.; Verdolotti, L. [Institute for Biomedical and Composite Materials - CNR, Naples (Italy); De Stefano, L. [Institute for Microelectronics and Microsystems - CNR, Naples (Italy)

    2011-11-15

    Highlights: {yields} Asbestos-cement wastes are hazardous. {yields} High energy milling treatment at room temperature allows mineralogical and morphological transformation of asbestos phases. {yields} The obtained milled powders are not-hazardous. {yields} The inert powders can be recycled as pozzolanic materials. {yields} The hydraulic mortars containing the milled inert powders are good building materials. - Abstract: The remediation of industrial buildings covered with asbestos-cement roofs is one of the most important issues in asbestos risk management. The relevant Italian Directives call for the above waste to be treated prior to disposal on landfill. Processes able to eliminate the hazard of these wastes are very attractive because the treated products can be recycled as mineral components in building materials. In this work, asbestos-cement waste is milled by means of a high energy ring mill for up to 4 h. The very fine powders obtained at all milling times are characterized to check the mineralogical and morphological transformation of the asbestos phases. Specifically, after 120 min of milling, the disappearance of the chrysotile OH stretching modes at 3690 cm{sup -1}, of the main crystalline chrysotile peaks and of the fibrous phase are detected by means of infrared spectroscopy and X-ray diffraction and scanning electron microscopy analyses, respectively. The hydraulic behavior of the milled powders in presence of lime is also tested at different times. The results of thermal analyses show that the endothermic effects associated to the neo-formed binding phases significantly increase with curing time. Furthermore, the technological efficacy of the recycling process is evaluated by preparing and testing hydraulic lime and milled powder-based mortars. The complete test set gives good results in terms of the hydration kinetics and mechanical properties of the building materials studied. In fact, values of reacted lime around 40% and values of compressive

  4. Sustainable Management of Flowback Water during Hydraulic Fracturing of Marcellus Shale for Natural Gas Production

    Energy Technology Data Exchange (ETDEWEB)

    Vidic, Radisav [Univ. of Pittsburgh, PA (United States)

    2015-01-24

    This study evaluated the feasibility of using abandoned mine drainage (AMD) as make- up water for the reuse of produced water for hydraulic fracturing. There is an abundance of AMD sources near permitted gas wells as documented in this study that can not only serve as makeup water and reduce the demand on high quality water resources but can also as a source of chemicals to treat produced water prior to reuse. The assessment of AMD availability for this purpose based on proximity and relevant regulations was accompanied by bench- and pilot-scale studies to determine optimal treatment to achieve desired water quality for use in hydraulic fracturing. Sulfate ions that are often present in AMD at elevated levels will react with Ba²⁺ and Sr²⁺ in produced water to form insoluble sulfate compounds. Both membrane microfiltration and gravity separation were evaluated for the removal of solids formed as a result of mixing these two impaired waters. Laboratory studies revealed that neither AMD nor barite formed in solution had significant impact on membrane filtration but that some produced waters contained submicron particles that can cause severe fouling of microfiltration membrane. Coagulation/flocculation was found to be an effective process for the removal of suspended solids and both bench- and pilot-scale studies revealed that optimal process conditions can consistently achieve the turbidity of the finished water below 5 NTU. Adjusting the blending ratio of AMD and produced water can achieve the desired effluent sulfate concentration that can be accurately predicted by chemical thermodynamics. Co-treatment of produced water and AMD will result in elevated levels of naturally occurring radioactive materials (NORM) in the solid waste generated in this process due to radium co-precipitation with barium sulfate. Laboratory studies revealed that the mobility of barite that may form in the subsurface due to the presence of sulfate in the fracturing fluid can be

  5. Technology status of production of SA integrated with cement from phosphogypsum%磷石膏制硫酸联产水泥的技术现状

    Institute of Scientific and Technical Information of China (English)

    鲍树涛

    2011-01-01

    介绍石膏制硫酸联产水泥技术的发展背景、技术现状和鲁北磷石膏制硫酸联产水泥装置的工艺流程、主要设备、原材料要求、中间产品控制、产品质量、稳定操作要点、成本及效益情况,提出推广磷石膏制硫酸联产水泥意义重大。%The development background and technology status of the production of SA integrated with cement from gypsum are introduced. The process, main equipment, demand of raw material, middling product control, product quality, stable operation points, costs and benefits situation for production of SA integrated with cement from phosphogypsum in Lubei Group are introduced, the important significance of popularizing production of SA integrated with cement from phosphogypsum is proposed.

  6. Hydraulic fracturing and wellbore completion of coalbed methane wells in the Powder River Basin, Wyoming: Implications for water and gas production

    Energy Technology Data Exchange (ETDEWEB)

    Colmenares, L.B.; Zoback, M.D. [Stanford University, Stanford, CA (United States). Dept. of Geophysics

    2007-01-15

    Excessive water production (more than 7000 bbl/month per well) from many coalbed methane (CBM) wells in the Powder River Basin of Wyoming is also associated with significant delays in the time it takes for gas production to begin. Analysis of about 550 water-enhancement activities carried out during well completion demonstrates that such activities result in hydraulic fracturing of the coal. Water-enhancement activities, consists of pumping 60 bbl of water/min into the coal seam during approximately 15 min. This is done to clean the well-bore and to enhance CBM production. Hydraulic fracturing is of concern because vertical hydraulic fracture growth could extend into adjacent formations and potentially result in excess CBM water production and inefficient depressurization of coals. Analysis of the pressure-time records of the water-enhancement tests enabled us to determine the magnitude of the least principal stress (S{sub 3}) in the coal seams of 372 wells. These data reveal that because S{sub 3} switches between the minimum horizontal stress and the overburden at different locations, both vertical and horizontal hydraulic fracture growth is inferred to occur in the basin, depending on the exact location and coal layer. Relatively low water production is observed for wells with inferred horizontal fractures, whereas all of the wells associated with excessive water production are characterized by inferred vertical hydraulic fractures. The reason wells with exceptionally high water production show delays in gas production appears to be inefficient depressurization of the coal caused by water production from the formations outside the coal. To minimize CBM water production, we recommend that in areas of known vertical fracture propagation, the injection rate during the water-enhancement tests should be reduced to prevent the propagation of induced fractures into adjacent water-bearing formations.

  7. Valorization of phosphogypsum as hydraulic binder.

    Science.gov (United States)

    Kuryatnyk, T; Angulski da Luz, C; Ambroise, J; Pera, J

    2008-12-30

    Phosphogypsum (calcium sulfate) is a naturally occurring part of the process of creating phosphoric acid (H(3)PO(4)), an essential component of many modern fertilizers. For every tonne of phosphoric acid made, from the reaction of phosphate rock with acid, commonly sulfuric acid, about 3t of phosphogypsum are created. There are three options for managing phosphogypsum: (i) disposal or dumping, (ii) stacking, (iii) use-in, for example, agriculture, construction, or landfill. This paper presents the valorization of two Tunisian phosphogypsums (referred as G and S) in calcium sulfoaluminate cement in the following proportions: 70% phosphogypsum-30% calcium sulfoaluminate clinker. The use of sample G leads to the production of a hydraulic binder which means that it is not destroyed when immersed in water. The binder including sample S performs very well when cured in air but is not resistant in water. Formation of massive ettringite in a rigid body leads to cracking and strength loss.

  8. Assessment of polycyclic aromatic hydrocarbons (PAHs) in soil of a Natural Reserve (Isola delle Femmine) (Italy) located in front of a plant for the production of cement.

    Science.gov (United States)

    Orecchio, Santino

    2010-01-15

    Isola delle Femmine Natural Reserve is a very little isle about 15 km from the centre of Palermo, in front of a plant for the production of cement and about 600 m from coast. In the present research, profiles soil PAHs were obtained for 16 sites within the reserve and for 8 stations on the rural soil taken as reference. summation Sigma PAHs, in the soil of investigated area, ranged from 35 to 545 microg/kg. With the aim to find the origin of PAHs in the soil of Isola delle Femmine, we compare the distribution of single analytes in the investigated area with those of the reference rural area (Monte Raffo Rosso), with those of atmospheric urban particulate collected at Palermo along with reported of emissions of some cement plants. The island's investigated area showed a high amount of 4- and 5-rings PAHs, whereas 3-ring PAHs are present mainly in the emission of cement plants (from literature). The percentage of 3-, 4-, 5- and 6-rings PAHs determined in samples of Isola delle Femmine are similar to those of the reference rural soils and to those of urban atmospheric particulate. Cement plant activity has a negligible weight on the presence of PAHs in the soil of Isola delle Femmine.

  9. High-volume use of self-cementing spray dry absorber material for structural applications

    Science.gov (United States)

    Riley, Charles E.

    Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to

  10. Hydraulic structures

    CERN Document Server

    Chen, Sheng-Hong

    2015-01-01

    This book discusses in detail the planning, design, construction and management of hydraulic structures, covering dams, spillways, tunnels, cut slopes, sluices, water intake and measuring works, ship locks and lifts, as well as fish ways. Particular attention is paid to considerations concerning the environment, hydrology, geology and materials etc. in the planning and design of hydraulic projects. It also considers the type selection, profile configuration, stress/stability calibration and engineering countermeasures, flood releasing arrangements and scouring protection, operation and maintenance etc. for a variety of specific hydraulic structures. The book is primarily intended for engineers, undergraduate and graduate students in the field of civil and hydraulic engineering who are faced with the challenges of extending our understanding of hydraulic structures ranging from traditional to groundbreaking, as well as designing, constructing and managing safe, durable hydraulic structures that are economical ...

  11. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  12. HYDRAULIC SERVO

    Science.gov (United States)

    Wiegand, D.E.

    1962-05-01

    A hydraulic servo is designed in which a small pressure difference produced at two orifices by an electrically operated flapper arm in a constantly flowing hydraulic loop is hydraulically amplified by two constant flow pumps, two additional orifices, and three unconnected ball pistons. Two of the pistons are of one size and operate against the additional orifices, and the third piston is of a different size and operates between and against the first two pistons. (AEC)

  13. Qualitative and quantitative evaluation of chrysotile and crocidolite fibres with infrared spectrophotometry: application to asbestos-cement products.

    Science.gov (United States)

    Valerio, F; Balducci, D

    1989-01-01

    Infrared (IR) spectrophotometry allows simple and rapid qualitative and quantitative evaluations of different types of asbestos, as well as of other inorganic particles. In particular, chrysotile and crocidolite have characteristic IR spectra, and optical density measurements in the 2710 nm band for chrysotile and the 12820 nm band for crocidolite permit the quantitative evaluation of each fibre either alone or in mixtures. IR spectra also provide information on changes in fibre structure and in chemical composition as the result, for example, of thermal treatment or acid leaching. The analytical method that we have developed can detect amounts as small as 0.1 mg of fibre in a 300-mg disk of potassium bromide using a low-cost IR spectrophotometer. The use of a Fourier transform IR spectrophotometer dramatically improves the sensitivity and selectivity. Computer-assisted analysis of spectra offers the possibility of reducing matrix interference and of comparing different spectra. The application of the IR technique to asbestos-cement products and insulating materials is described.

  14. Topological calculation of key parameters of fibre for production of foam concrete based on cement-free nanostructured binder

    Directory of Open Access Journals (Sweden)

    KHARKHARDIN Anatoly Nikolaevich

    2016-08-01

    Full Text Available Fiber reinforcement is the process of introduction of fibers of different origins into binding system to enhance strength, stress-strain behavior of products and structures. Maximal effect of reinforcing process is possible when optimal parameters (length and consumption of fibre are determined. Moreover one need to consider particle-size composition and hardening process of binding system. In this paper the critical length of natural and sinthesized fibres as well as minimally required content in cellular systems is calculated with the mathematical apparatus of structural topology. As an example the foam concrete based on cement-free nanostructured binder with basalt fibre and microreinforcing constructional polymeric fibre is studied. Fiber diameter, refined with microstructure analysis, accomplished by SEM-microscopy and experimentally determined packing density in loose and compact state are applied as input parameters. Measurement of the fibre topological characteristics with acceptable is accomplished according to material porosity and pore size. So the minimal effective fibre length taking into account homogeneous distribution in bulk of composite matrix is less of 1 mm; minimal fibre consumption is 0,2–0,5 (by wt. %. Irrational optimization leads to unreasonable cost growth of final materials as well as formation of balling inclusions that negatively affects on final performance of composite.

  15. Thermal Shock-resistant Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Pyatina, T.; Gill, S.

    2012-02-01

    We studied the effectiveness of sodium silicate-activated Class F fly ash in improving the thermal shock resistance and in extending the onset of hydration of Secar #80 refractory cement. When the dry mix cement, consisting of Secar #80, Class F fly ash, and sodium silicate, came in contact with water, NaOH derived from the dissolution of sodium silicate preferentially reacted with Class F fly ash, rather than the #80, to dissociate silicate anions from Class F fly ash. Then, these dissociated silicate ions delayed significantly the hydration of #80 possessing a rapid setting behavior. We undertook a multiple heating -water cooling quenching-cycle test to evaluate the cement’s resistance to thermal shock. In one cycle, we heated the 200 and #61616;C-autoclaved cement at 500 and #61616;C for 24 hours, and then the heated cement was rapidly immersed in water at 25 and #61616;C. This cycle was repeated five times. The phase composition of the autoclaved #80/Class F fly ash blend cements comprised four crystalline hydration products, boehmite, katoite, hydrogrossular, and hydroxysodalite, responsible for strengthening cement. After a test of 5-cycle heat-water quenching, we observed three crystalline phase-transformations in this autoclaved cement: boehmite and #61614; and #61543;-Al2O3, katoite and #61614; calcite, and hydroxysodalite and #61614; carbonated sodalite. Among those, the hydroxysodalite and #61614; carbonated sodalite transformation not only played a pivotal role in densifying the cementitious structure and in sustaining the original compressive strength developed after autoclaving, but also offered an improved resistance of the #80 cement to thermal shock. In contrast, autoclaved Class G well cement with and without Class F fly ash and quartz flour failed this cycle test, generating multiple cracks in the cement. The major reason for such impairment was the hydration of lime derived from the dehydroxylation of portlandite formed in the autoclaved

  16. Metabolic and energetic aspects of biohydrogen production of Clostridium tyrobutyricum: The effects of hydraulic retention time and peptone addition.

    Science.gov (United States)

    Whang, Liang-Ming; Lin, Che-An; Liu, I-Chun; Wu, Chao-Wei; Cheng, Hai-Hsuan

    2011-09-01

    This study evaluates the microbial metabolism and energy demand in fermentative biohydrogen production using Clostridium tyrobutyricum FYa102 at different hydraulic retention times (HRT) over a period of 1-18 h. The hydrogen yield shows a positive correlation with the butyrate yield, the B/A ratio, and the Y(H2)/2(Y(HAc)+Y(HBu)) ratio, but a negative correlation with the lactate yield. A decrease in HRT, which is accompanied by an increased biomass growth, tends to decrease the B/A ratio, due presumably to a higher energy demand for microbial growth. The production of lactate at a low HRT, however, may involve an unfavorable change in e(-) equiv distribution to result in a reduced hydrogen production. Finally, the relatively high hydrogen yields observed in the bioreactor with the peptone addition may be ascribed to the utilization of peptone as an additional energy and/or amino-acid source, thus reducing the glucose demand for biomass growth during the hydrogen production process.

  17. FY 1998 annual report on power generation by waste heat from cement production in China; Chugoku ni okeru cement hainetsu hatsuden 1998 nendo chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    This project is to implement a feasibility study for applying waste heat power generation, which have been already commercialized in Japan and producing remarkable results, to China's cement plants producing 3,500 t/d or more of clinker, and thereby to try to establish a link with the Japan's clean development mechanism. It is expected that introduction of these systems improves energy use efficiency and environments in China. The study results indicate that the project for a Tongling Conch plant could generate power of 15,000 kW, reducing CO2 emissions by 89,178 t/y and cumulatively 1,783,560 tons in the 20-year period. The results also indicate that the project will be highly profitable, with an estimated internal return rate of as high as 33.78%. The project for a Huaxin plant could generate power of 8,400 kW, reducing CO2 emissions by 48,412 t/y and cumulatively 968,240 tons in the 20-year period, annually saving power charges by 325 million yen and bringing an internal return rate of 10.72%. (NEDO)

  18. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll

    2013-01-01

    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone...... that raw meal could be used as a sorbent for the easy integration of the carbonate looping process into the cement pyro process for reducing CO2 emissions from the cement production process....

  19. Present Situation and Perspective of Chinese Cement Industry

    Institute of Scientific and Technical Information of China (English)

    Gao Changming

    2003-01-01

    @@ Totally, there are 12 types of cement kiln pro-duction lines in China and running with a quite differenttechnical- economical levels. The cement productionof different types product lines in 1997 ~ 2002 is shownin Table 1.

  20. Upfront predictions of hydraulic fracturing and gas production in underexplored shale gas basins: Example of the posidonia shale formation in the Netherlands

    NARCIS (Netherlands)

    TerHeege, J.H.; Zijp, M.; DeBruin, G.; Buijze, L.

    2014-01-01

    Upfront predictions of hydraulic fracturing and gas production of potential shale gas targets in Europe are important as often large potential resources are deduced without detailed knowledge on the potential for successful stimulation. Such predictions are challenging as they need to be based on li

  1. Sweet spots for hydraulic fracturing oil or gas production in underexplored shales using key performance indicators: Example of the Posidonia Shale formation in the Netherlands

    NARCIS (Netherlands)

    Heege, J.H. ter; Zijp, M.H.A.A.; Nelkamp, S.

    2015-01-01

    While extensive data and experiences are available for hydraulic fracturing and hydrocarbon production from shales in the U.S.A., such a record is lacking in many underexplored shale basins worldwide. As limited data is usually available in these basins, analysis of shale prospectivity and identific

  2. HYDRAULIC CONCRETE COMPOSITION AND PROPERTIES CONTROL SYSTEM

    Directory of Open Access Journals (Sweden)

    O. M. Pshinko

    2015-08-01

    Full Text Available Purpose. Scientific work aims at the development and testing of information system to meet the challenges of concrete composition design and control (for railway structures and buildings based on the physico-analytical method algorithm for hydraulic concrete composition calculation. Methodology. The proposed algorithm of hydraulic concrete composition calculation is based on the physicochemical mechanics and in particular on the rheology of elastic–viscous–plastic bodies. The system of canonical equations consists of the equations for concrete strength, absolute volume, concrete mix consistency as well as the equation for optimal concrete saturation with aggregates while minimizing cement content. The joint solution of these four equations related to composition allows determining for the materials the concrete composition of required strength, concrete workability with minimum cement content. The procedure for calculation of hydraulic concrete composition according to the physico-analytical method consists of two parts: 1 physical, which is laboratory testing of concrete mix components in different concrete compositions; 2 analytical, which represents the calculation algorithm for concrete compositions equivalent in concrete strength and workability that comply with the specific conditions of concrete placing. Findings. To solve the problem of designing the concrete composition with the desired properties for railway structures and buildings it was proposed to use the information technology in the form of a developed computer program whose algorithm includes the physico-analytical method for hydraulic concrete composition determination. Originality. The developed concrete composition design method takes into account the basic properties of raw materials, concrete mix and concrete, which are pre-determined. The distinctive feature of physico-analytical method is obtaining of a set of equivalent compositions with a certain concrete mix

  3. The transformation sequence of cement-asbestos slates up to 1200 deg. C and safe recycling of the reaction product in stoneware tile mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Gualtieri, A.F. [Dipartimento di Scienze della Terra, Universita di Modena e R.E., Via S. Eufemia 19, I-41100 Modena (Italy)], E-mail: alex@unimore.it; Cavenati, C.; Zanatto, I.; Meloni, M. [ZETADI S.r.l., Via dell' Artigianato 10, I-21010 Ferno (Italy); Elmi, G. [GE.PR.IN. S.r.l., Via Vaccari 48, I-41100 Modena (Italy); Gualtieri, M. Lassinantti [Dipartimento di Fisica, Universita di Modena e R.E., Via Campi 213/a, I-41100 Modena (Italy)

    2008-04-01

    Cement-asbestos is the main asbestos containing material still found in most of the European countries such as Italy. Man- and weathering-induced degradation of the cement-asbestos slates makes them a source of dispersion of asbestos fibres and represents a priority cause of concern. This concern is the main prompt for the actual policy of abatement and disposal of asbestos containing materials in controlled wastes. An alternative solution to the disposal in dumping sites is the direct temperature-induced transformation of the cement-asbestos slates into non-hazardous mineral phases. This patented process avoids the stage of mechanical milling of the material before the treatment, which improves the reactivity of the materials but may be critical for the dispersion of asbestos fibres in working and life environment. For the first time, this paper reports the description of the reaction path taking place during the firing of cement-asbestos slates up to the complete transformation temperature, 1200 deg. C. The reaction sequence was investigated using different experimental techniques such as optical and electron microscopy, in situ and ex situ quali-quantitative X-ray powder diffraction. The understanding of the complex reaction path is of basic importance for the optimization of industrial heating processes leading to a safe recycling of the transformed product. For the recycling of asbestos containing materials, the Italian laws require that the product of the crystal chemical transformation of asbestos containing materials must be entirely asbestos-free, and should not contain more than 0.1 wt% fraction of the carcinogenic substances such as cristobalite. Moreover, if fibrous phases other than asbestos (with length to diameter ratio >3) are found, they must have a geometrical diameter larger than 3 {mu}m. We have demonstrated that using an interplay of different experimental techniques, it is possible to safely verify the complete transformation of asbestos

  4. The transformation sequence of cement-asbestos slates up to 1200 degrees C and safe recycling of the reaction product in stoneware tile mixtures.

    Science.gov (United States)

    Gualtieri, A F; Cavenati, C; Zanatto, I; Meloni, M; Elmi, G; Gualtieri, M Lassinantti

    2008-04-01

    Cement-asbestos is the main asbestos containing material still found in most of the European countries such as Italy. Man- and weathering-induced degradation of the cement-asbestos slates makes them a source of dispersion of asbestos fibres and represents a priority cause of concern. This concern is the main prompt for the actual policy of abatement and disposal of asbestos containing materials in controlled wastes. An alternative solution to the disposal in dumping sites is the direct temperature-induced transformation of the cement-asbestos slates into non-hazardous mineral phases. This patented process avoids the stage of mechanical milling of the material before the treatment, which improves the reactivity of the materials but may be critical for the dispersion of asbestos fibres in working and life environment. For the first time, this paper reports the description of the reaction path taking place during the firing of cement-asbestos slates up to the complete transformation temperature, 1200 degrees C. The reaction sequence was investigated using different experimental techniques such as optical and electron microscopy, in situ and ex situ quali-quantitative X-ray powder diffraction. The understanding of the complex reaction path is of basic importance for the optimization of industrial heating processes leading to a safe recycling of the transformed product. For the recycling of asbestos containing materials, the Italian laws require that the product of the crystal chemical transformation of asbestos containing materials must be entirely asbestos-free, and should not contain more than 0.1 wt% fraction of the carcinogenic substances such as cristobalite. Moreover, if fibrous phases other than asbestos (with length to diameter ratio >3) are found, they must have a geometrical diameter larger than 3 microm. We have demonstrated that using an interplay of different experimental techniques, it is possible to safely verify the complete transformation of asbestos

  5. Effect of hydraulic retention time on suppression of methanogens during a continuous biohydrogen production process using molasses wastewater.

    Science.gov (United States)

    Yun, Jeong Hee; Cho, Kyung-Suk

    2017-01-02

    This study was undertaken to investigate the reduction of the hydraulic retention time (HRT) to decrease methane generation and recover hydrogen production during the long-term operation of biohydrogen production in a continuous stirred tank reactor (CSTR) using molasses wastewater. Reduction of HRT can be a simple and economic method to immediately control unfavorable methane generated during continuous operation of a hydrogen production system. The steady-state performance of the CSTR showed a hydrogen content of 41.3 ± 3.30% and a hydrogen production rate (HPR) of 63.7 ± 10.01 mmol-H2L(-1)d(-1) under an organic loading rate (OLR) of 29.7 g CODL(-1) at an HRT of 24 h. Increase in the methane level above 40% during long-term operation caused decrease in the hydrogen content and HPR to 5.9 ± 1.6% and 2.1 ± 1.1 mmoL-H2L(-1)d(-1), respectively. When methane increased to a high level over 40%, the CSTR at the HRT of 24 h was operated at the HRT of 12 h. Reduction of the HRT from 24 to 12 h led to decrease in the methane content of 12.1 ± 4.44% and recovery of the HPR value to 48.9 ± 15.37 mmol-H2L(-1)d(-1) over a duration of 13-22 d. When methane is generated in a continuously operated reactor, reduction of the HRT can be an easy way to suppress methanogens and recover hydrogen production without any additives or extra treatments.

  6. Assessment of the radiological impacts of utilizing coal combustion fly ash as main constituent in the production of cement.

    Science.gov (United States)

    Turhan, Seref; Arıkan, Ismail H; Köse, Abdullah; Varinlioğlu, Ahmet

    2011-06-01

    The purpose of this study is to assess potential radiological impacts of utilizing pulverized fly ash (PFA) as a constituent in ordinary Portland cement. For this purpose, the activity concentrations of (226)Ra, (232)Th, and (40)K in samples of PFA and Portland cement containing 15%, 20%, and 25% by mass PFA were measured using gamma-ray spectrometry with HPGe detector. The mean activity concentrations of (226)Ra, (232)Th, and (40)K were found as 366.6, 113.7, and 460.2 Bq kg( - 1), 94.2, 25.9, and 215.3 Bq kg( - 1), 113.7, 34.3, and 238.3 Bq kg( - 1), and 124.2, 41.8, and 279.3 Bq kg( - 1) for the examined samples of PFA, Portland cement with 15%, 20%, and 25% by mass PFA, respectively. Radiological parameters such as radium equivalent activity, external exposure index (activity concentration index), internal dose index (alpha index), indoor absorbed gamma dose rate, and the corresponding the annually effective dose were assessed for Portland cement samples containing three percentages (15%, 20%, and 25%) by mass PFA. The results of assessment show that all Portland cement samples are within the safe limits recommended for building materials for dwellings.

  7. Assessing the hydraulic connection between fresh water aquifers and unconventional gas production using methane and stable isotopes

    Science.gov (United States)

    Iverach, Charlotte P.; Cendón, Dioni I.; Hankin, Stuart I.; Lowry, Dave; Fisher, Rebecca E.; France, James L.; Nisbet, Euan G.; Baker, Andy; Kelly, Bryce F. J.

    2015-04-01

    Unconventional gas developments pose a risk to groundwater quality and quantity in adjacent or overlying aquifers. To manage these risks there is a need to measure the background concentration of indicator groundwater chemicals and to map pathways of hydraulic connectivity between aquifers. This study presents methane (CH4) concentration and isotopic composition, dissolved organic carbon concentration ([DOC]) and tritium (3H) activity data from an area of expanding coal seam gas (CSG) exploration and production (Condamine Catchment, south-east Queensland, Australia). The target formation for gas production within the Condamine Catchment is the Walloon Coal Measures (WCM). This is a 700 m thick, low-rank CSG resource, which consists of numerous thin discontinuous lenses of coal separated by very fine-to medium-grained sandstone, siltstone, and mudstone, with minor calcareous sandstone, impure limestone and ironstone. The thickness of the coal makes up less than 10% of the total thickness of the unit. The WCM are overlain by sandstone formations, which form part of the Great Artesian Basin (GAB). The Condamine Alluvium fills a paleo-valley carved through the above formations. A combination of groundwater and degassing air samples were collected from irrigation bores and government groundwater monitoring boreholes. Degassing air samples were collected using an SKC 222-2301 air pump, which pumped the gas into 3 L Tedlar bags. The groundwater was analysed for 3H and [DOC]. A mobile CH4 survey was undertaken to continuously sample air in and around areas of agricultural and unconventional gas production. The isotopic signature of gas from the WCM was determined by sampling gas that was off-gassing from a co-produced water holding pond as it was the largest emission that could be directly linked to the WCM. This was used to determine the source signature of the CH4 from the WCM. We used Keeling plots to identify the source signature of the gas sampled. For the borehole

  8. Effect of the activation of a clay-base paper industry by-product on cement matrix behaviour

    Directory of Open Access Journals (Sweden)

    García, R.

    2008-12-01

    Full Text Available The present study addresses variations in the calcination temperature (600-750 ºC and kiln time (two to five hours applied to activate coated paper waste and their effect on the rheological, physical and mechanical behaviour of cement matrices containing these active additions.The results obtained showed that the conditions under which kaolinite was activated had a direct effect on the subsequent behaviour of the calcined products. At activating temperatures of over 700 ºC, pozzolanic activity and mechanical strength were observed to be lower, setting time shorter and the mortar less workable.El presente trabajo de investigación aborda la influencia de las condiciones de activación (600-750 ºC y 2-5 horas de permanencia en el horno de los lodos de papel procedente de la fabricación de papel estucado en el comportamiento reológico, físico y mecánico de las matrices de cementos elaboradas con este tipo de adiciones activas.Los resultados obtenidos muestran una influencia directa entre las condiciones de activación de la caolinita y el comportamiento posterior de los productos calcinados. Así, en condiciones de activación superiores a 700 ºC se observa una menor actividad puzolánica, tiempo de fraguado más corto, disminución de la trabajabilidad de los morteros mezcla y resistencia mecánica más baja.

  9. Basic hydraulics

    CERN Document Server

    Smith, P D

    1982-01-01

    BASIC Hydraulics aims to help students both to become proficient in the BASIC programming language by actually using the language in an important field of engineering and to use computing as a means of mastering the subject of hydraulics. The book begins with a summary of the technique of computing in BASIC together with comments and listing of the main commands and statements. Subsequent chapters introduce the fundamental concepts and appropriate governing equations. Topics covered include principles of fluid mechanics; flow in pipes, pipe networks and open channels; hydraulic machinery;

  10. Hydraulic hoist-press

    Energy Technology Data Exchange (ETDEWEB)

    Babayev, Z.B.; Abashev, Z.V.

    1982-01-01

    The efficiency expert of the Angrenskiy production-technological administration of the production association Sredazugol A. V. Bubnov has suggested a hydraulic hoist-press for repairing road equipment which is a device consisting of lifting mechanism, press and test stand for verifying the high pressure hoses and pumps.

  11. Hydration of ordinary portland cements made from raw mix containing transition element oxides

    Energy Technology Data Exchange (ETDEWEB)

    Kakali, G.; Tsivilis, S.; Tsialtas, A. [National Technical Univ. of Athens (Greece)

    1998-03-01

    The use of industrial wastes, such as waste tires, waste oil, non-ferrous metal slag, or waste molding sand, as alternative raw materials and fuel in cement plants has been established from an environmental and recycling point of view and is expected to increase in the future. Cement is broadly used, among other hydraulic binders, in the solidification and stabilization of industrial and municipal wastes. This tendency to the use of wastes in the cement industry or the utilization of cement for the handling of wastes has led to the presence of several transition element compounds in the clinker and/or in the hydrated cement. The subject of this paper is the study of the hydration process in cements made from raw mixes containing transition element oxides. The oxides used are ZrO{sub 2}, V{sub 2}O{sub 5}, Ni{sub 2}O{sub 3}, CuO, Co{sub 2}O{sub 3}, MnO, Cr{sub 2}O{sub 3}, TiO{sub 2}, MoO{sub 3}, and ZnO, and their percentage in the raw mixes is 2% w/w. The cement pastes are cured in water for 24 h, 48 h, 7 days and 28 days. Hydration rate and products are studied by means of X-ray diffraction, differential scanning calorimetry, and thermogravimetric analysis. As it is concluded, the added oxides provoke, in general, a retardation of the hydration reactions. The effect is stronger during the first 2 days and becomes negligible at 28 days. The addition of CuO strongly delays the hydration even after 28 days. Its action is related to the formation of Cu(OH){sub 2} during the first days of hydration.

  12. Energy efficiency and carbon dioxide emissions reduction opportunities in the U.S. cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Martin, Nathan; Worrell, Ernst; Price, Lynn

    1999-08-01

    This paper reports on an in-depth analysis of the U.S. cement industry, identifying cost-effective energy efficiency measures and potentials. The authors assess this industry at the aggregate level (Standard Industrial Classification 324), which includes establishments engaged in manufacturing hydraulic cements, including Portland, natural, masonry, and pozzolana when reviewing industry trends and when making international comparisons. Coal and coke are currently the primary fuels for the sector, supplanting the dominance of natural gas in the 1970s. Between 1970 and 1997, primary physical energy intensity for cement production (SIC 324) dropped 30%,from 7.9 GJ/t to 5.6 GJ/t, while carbon dioxide intensity due to fuel consumption (carbon dioxide emissions expressed in tons of carbon per ton cement) dropped 25%, from 0.16 tC/ton to 0.12 tC/ton. Carbon dioxide intensity due to fuel consumption and clinker calcination dropped 17%, from 0.29 tC/ton to 0.24 tC/ton. They examined 30 energy efficient technologies and measures and estimated energy savings, carbon dioxide savings, investment costs, and operation and maintenance costs for each of the measures. They constructed an energy conservation supply curve for U.S. cement industry which found a total cost-effective reduction of 0.6 GJ/ton of cement consisting of measures having a simple payback period of 3 years or less. This is equivalent to potential energy savings of 11% of 1994 energy use for cement making and a savings of 5% of total 1994 carbon dioxide emissions by the U.S. cement industry. Assuming the increased production of blended cement in the U.S., as is common in many parts of the world, the technical potential for energy efficiency improvement would not change considerably. However, the cost-effective potential, would increase to 1.1 GJ/ton cement or 18% of total energy use, and carbon dioxide emissions would be reduced by 16%.

  13. 水泥窑脱硝技术及其比对浅析%A brief analysis of denitration technology for cement production and the comparison

    Institute of Scientific and Technical Information of China (English)

    宋宏昌

    2013-01-01

      Based on 2 500 t/d cement production line, several denitration schemes——low NOx burning,selective non-catalytic reduc⁃tion(SNCR),staged combustion plus SNCR and selective catalytic reduction(SCR) popular in cement industry were introduced. The dif⁃ferent denitration technologies were compared from process flow,cost and running expense, and the results show that the scheme of staged combustion+SNCR is the best choice for cement industry.%  以205000t/d水泥窑为例,分析介绍了目前水泥行业主要的几种脱硝方案:低NOx燃烧器技术,选择性非催化还原技术(SNCR),分级燃烧+SNCR混合技术,选择性催化还原技术(SCR);并从工艺流程、投资和运行费用方面对各种脱硝技术进行了对比分析。结果表明,分级燃烧+选择性非催化还原技术是水泥行业脱硝方案的最佳选择。

  14. Hydraulic Structures

    Data.gov (United States)

    Department of Homeland Security — This table is required whenever hydraulic structures are shown in the flood profile. It is also required if levees are shown on the FIRM, channels containing the...

  15. Polyelectrolyte addition effect on the properties of setting hydraulic cements based on calcium phosphate; Efeito da adicao de polieletrolitos sobre as propriedades de cimentos de fosfato de calcio de pega hidraulica

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Luis A. dos; Oliveira, Luci C. de; Rigo, Eliana C.S.; Boschi, Anselmo Ortega [Sao Carlos Univ., SP (Brazil). Dept. de Engenharia de Materiais; Carrodeguas, Raul Gracia [Universidad de La Habana, Habana, (Cuba). Centro de Biomateriales

    1997-12-31

    In the present work the effects of the addition of some poly electrolytes (sodium alginate and poly acrylic acid) on the solubility, crystalline phases, pH and mechanical strength under compression of three calcium phosphate cements were studied. (author) 10 refs., 2 figs., 4 tabs.

  16. Osteotransductive bone cements.

    Science.gov (United States)

    Driessens, F C; Planell, J A; Boltong, M G; Khairoun, I; Ginebra, M P

    1998-01-01

    Calcium phosphate bone cements (CPBCs) are osteotransductive, i.e. after implantation in bone they are transformed into new bone tissue. Furthermore, due to the fact that they are mouldable, their osteointegration is immediate. Their chemistry has been established previously. Some CPBCs contain amorphous calcium phosphate (ACP) and set by a sol-gel transition. The others are crystalline and can give as the reaction product dicalcium phosphate dihydrate (DCPD), calcium-deficient hydroxyapatite (CDHA), carbonated apatite (CA) or hydroxyapatite (HA). Mixed-type gypsum-DCPD cements are also described. In vivo rates of osteotransduction vary as follows: gypsum-DCPD > DCPD > CDHA approximately CA > HA. The osteotransduction of CDHA-type cements may be increased by adding dicalcium phosphate anhydrous (DCP) and/or CaCO3 to the cement powder. CPBCs can be used for healing of bone defects, bone augmentation and bone reconstruction. Incorporation of drugs like antibiotics and bone morphogenetic protein is envisaged. Load-bearing applications are allowed for CHDA-type, CA-type and HA-type CPBCs as they have a higher compressive strength than human trabecular bone (10 MPa).

  17. Indications of Transformation Products from Hydraulic Fracturing Additives in Shale Gas Wastewater

    Science.gov (United States)

    Elsner, Martin; Hoelzer, Kathrin; Sumner, Andrew J.; Karatum, Osman; Nelson, Robert K.; Drollette, Brian D.; O'Connor, Megan P.; D'Ambro, Emma; Getzinger, Gordon J.; Ferguson, P. Lee; Reddy, Christopher M.; Plata, Desiree L.

    2016-04-01

    Unconventional natural gas development (UNGD) generates large volumes of wastewater, whose detailed composition must be known for adequate risk assessment and treatment. In particular, there is a need to elucidate the structures of organic chemical additives, extracted geogenic compounds, and transformation products. This study investigated six Fayetteville Shale UNGD wastewater samples for their organic composition using purge-and-trap gas chromatography-mass spectrometry (P&T-GC-MS) in combination with liquid-liquid extraction with comprehensive two-dimensional gas chromatography-time of flight-mass spectrometry (GCxGC-TOF-MS). Following application of strict compound identification confidence criteria, we classified compounds according to their putative origin. Samples displayed distinct chemical distributions composed of typical geogenic substances (hydrocarbons), disclosed UNGD additives (e.g., hydrocarbons, phthalates, such as diisobutyl phthalate, and radical initiators, such as azobisisobutyronitrile), and undisclosed compounds (e.g., halogenated hydrocarbons, such as 2-bromohexane or 4-bromoheptane). Undisclosed chloromethyl alkanoates (chloromethyl propanoate, pentanoate, and octanoate) were identified as putative delayed acids (those that release acidic moieties only after hydrolytic cleavage, whose rate could potentially be controlled), suggesting they were deliberately introduced to react in the subsurface. Identification of halogenated methanes and acetones, in contrast, suggested they were formed as unintended by-products. Our study highlights the possibility that UNGD operations generate transformation products, knowledge of which is crucial for risk assessment and treatment strategies, and underscores the value of disclosing potential precursors that are injected into the subsurface.

  18. Gasification of secondary fuels in a circulating fluidized bed for energetic use in cement production; Vergasung von Sekundaerbrennstoffen in der zirkulierenden Wirbelschicht zur energetischen Nutzung fuer die Zementherstellung

    Energy Technology Data Exchange (ETDEWEB)

    Albrecht, J.; Gafron, B. [Lurgi Umwelt GmbH, Frankfurt am Main (Germany); Scur, P.; Wirthwein, R. [Ruedersdorfer Zement GmbH (Germany)

    1998-09-01

    Ruedersforf cement factory was commissioned a century ago as one of the first in Germany. After the plant was taken over by Readymix AG, a comprehensive sanitation concept was carried through. The plant has a production capacity of 8000 t/d of cement clinkers which are produced in a new kiln with a capacity of 6000 t/d and two modernized kilns each with a capacity of 1000 t/d. Reduction of energy consumption was the main goal of modernisation, with fuel gas generation in a circulating fluidized bed as a key element. The unit provides 40 % of the energy consumed by the clinker production process and is also used for selective ash production up to 25 t/h. The ash is used as a raw material for cement production. (orig./SR) [Deutsch] Bereits vor 100 Jahren wurde eine der ersten Zementfabriken in Deutschland am Standort Ruedersdorf in Betrieb genommen. Zum Erhalt der Wettbewerbsfaehigkeit wurde nach der Uebernahme des Werkes Ruedersdorf durch die Readymix AG ein umfangreiches Sanierungskonzept in die Wege geleitet. Bei einer Produktionskapazitaet von ca. 8 000 t Klinker pro Tag werden eine neue Ofenanlage mit einer Kapazitaet von 6 000 t/Tag sowie 2 sanierte kleine Anlagen zu je 1000 t/Tag betrieben. In der neuen Ofenanlage werden alle Moeglichkeiten genutzt, den Energiebedarf fuer die Klinkerproduktion zu senken. Eine wesentliche neue innovative Komponente ist dabei eine Brenngaserzeugung in einer Zirkulierenden Wirbelschicht, ueber die im folgenden berichtet werden soll. Die Anlage kann bis zu 40% des Energiebedarfes des Zementprozesses liefern. Weiterhin wird mit der ZWS eine gezielte Ascheproduktion, bis zu 25 t/h, betrieben. Diese Aschen sind Teil der Rohstoffrezeptur an der Rohmuehle. (orig./SR)

  19. A non-destructive test method to monitor corrosion products and corrosion-induced cracking in reinforced cement based materials

    DEFF Research Database (Denmark)

    Michel, Alexander; Pease, Bradley Justin; Peterova, Adela;

    2011-01-01

    ) was conducted to describe the impact of water-to-cement ratio and corrosion current density (i.e., corrosion rate) on the reinforcement corrosion process. Focus was placed, in particular on the determination of the corrosion accommodating region (CAR) and time to corrosion-induced cracking. Experimental results...

  20. Hydrogen production from cheese whey with ethanol-type fermentation: effect of hydraulic retention time on the microbial community composition.

    Science.gov (United States)

    Rosa, Paula Rúbia Ferreira; Santos, Samantha Christine; Sakamoto, Isabel Kimiko; Varesche, Maria Bernadete Amâncio; Silva, Edson Luiz

    2014-06-01

    The effects of different hydraulic retention times (HRTs) of 4, 2, and 1h and varying sources of inoculum (sludge from swine and sludge from poultry) on the hydrogen production in two anaerobic fluidized bed reactors (AFBRs) were evaluated. Cheese whey was used as a substrate, and 5000mgCODL(-1) was applied. The highest hydrogen yield (HY) of 1.33molmol(-1) lactose and highest ethanol yield (EtOHY) of 1.22molEtOHmol(-1) lactose were obtained at the highest HRT (4h). When the reactors were operated at an HRT of 1h, methane (0.68LCH4h(-1)L(-1)) was produced concurrently with hydrogen (0.51LH2h(-1)L(-1)). The major metabolites observed were soluble ethanol, methanol, acetic acid, and butyric acid. Cloning of the 16S rRNA gene sequences indicated that the microbial community were affiliated with the genera Selenomonas sp. (69% of the sequences), and Methanobacterium sp. (98% of the sequences).

  1. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    Directory of Open Access Journals (Sweden)

    Konstantin Sobolev

    2003-01-01

    Full Text Available The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA cement helps to improve its ecological compatibility. HVMA cement technology is based on the intergrinding of portland cement clinker, gypsum, mineral additives, and a special complex admixture. This new method increases the compressive strength of ordinary cement, improves durability of the cement-based materials, and - at the same time - uses inexpensive natural mineral additives or industrial by-products. This improvement leads to a reduction of energy consumption per unit of the cement produced. Higher strength, better durability, reduction of pollution at the clinker production stage, and decrease of landfill area occupied by industrial by-products, all provide ecological advantages for HVMA cement.

  2. Sustainable development of the cement industry and blended cements to meet ecological challenges.

    Science.gov (United States)

    Sobolev, Konstantin

    2003-05-05

    The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecological compatibility. HVMA cement technology is based on the intergrinding of portland cement clinker, gypsum, mineral additives, and a special complex admixture. This new method increases the compressive strength of ordinary cement, improves durability of the cement-based materials, and--at the same time--uses inexpensive natural mineral additives or industrial by-products. This improvement leads to a reduction of energy consumption per unit of the cement produced. Higher strength, better durability, reduction of pollution at the clinker production stage, and decrease of landfill area occupied by industrial by-products, all provide ecological advantages for HVMA cement.

  3. Does the soil's effective hydraulic conductivity adapt in order to obey the Maximum Entropy Production principle? A lab experiment

    Science.gov (United States)

    Westhoff, Martijn; Zehe, Erwin; Erpicum, Sébastien; Archambeau, Pierre; Pirotton, Michel; Dewals, Benjamin

    2015-04-01

    The Maximum Entropy Production (MEP) principle is a conjecture assuming that a medium is organized in such a way that maximum power is subtracted from a gradient driving a flux (with power being a flux times its driving gradient). This maximum power is also known as the Carnot limit. It has already been shown that the atmosphere operates close to this Carnot limit when it comes to heat transport from the Equator to the poles, or vertically, from the surface to the atmospheric boundary layer. To reach this state close to the Carnot limit, the effective thermal conductivity of the atmosphere is adapted by the creation of convection cells (e.g. wind). The aim of this study is to test if the soil's effective hydraulic conductivity also adapts itself in such a way that it operates close to the Carnot limit. The big difference between atmosphere and soil is the way of adaptation of its resistance. The soil's hydraulic conductivity is either changed by weathering processes, which is a very slow process, or by creation of preferential flow paths. In this study the latter process is simulated in a lab experiment, where we focus on the preferential flow paths created by piping. Piping is the process of backwards erosion of sand particles subject to a large pressure gradient. Since this is a relatively fast process, it is suitable for being tested in the lab. In the lab setup a horizontal sand bed connects two reservoirs that both drain freely at a level high enough to keep the sand bed always saturated. By adding water to only one reservoir, a horizontal pressure gradient is maintained. If the flow resistance is small, a large gradient develops, leading to the effect of piping. When pipes are being formed, the effective flow resistance decreases; the flow through the sand bed increases and the pressure gradient decreases. At a certain point, the flow velocity is small enough to stop the pipes from growing any further. In this steady state, the effective flow resistance of

  4. Carbonation Resistance of Sulphoaluminate Cement-based High Performance Concrete

    Institute of Scientific and Technical Information of China (English)

    ZHANG Decheng; XU Dongyu; CHENG Xin; CHEN Wen

    2009-01-01

    The influences of water/cement ratio and admixtures on carbonation resistance of sulphoaluminate cement-based high performance concrete(HPC)were investigated.The experimental results show that with the decreasing water/cement ratio,the carbonation depth of sulphoaluminate cement-based HPC is decreased remarkably,and the carbonation resistance capability is also improved with the adding admixtures.The morphologies and structure characteristics of sulphoaluminate cement hydration products before and after carbonation were analyzed using SEM and XRD.The analysis results reveal that the main hydration product of sulphoaluminate cement,that is ettringite(AFt),de-composes after carbonation.

  5. Indications of Transformation Products from Hydraulic Fracturing Additives in Shale-Gas Wastewater.

    Science.gov (United States)

    Hoelzer, Kathrin; Sumner, Andrew J; Karatum, Osman; Nelson, Robert K; Drollette, Brian D; O'Connor, Megan P; D'Ambro, Emma L; Getzinger, Gordon J; Ferguson, P Lee; Reddy, Christopher M; Elsner, Martin; Plata, Desiree L

    2016-08-02

    Unconventional natural gas development (UNGD) generates large volumes of wastewater, the detailed composition of which must be known for adequate risk assessment and treatment. In particular, transformation products of geogenic compounds and disclosed additives have not been described. This study investigated six Fayetteville Shale wastewater samples for organic composition using a suite of one- and two-dimensional gas chromatographic techniques to capture a broad distribution of chemical structures. Following the application of strict compound-identification-confidence criteria, we classified compounds according to their putative origin. Samples displayed distinct chemical distributions composed of typical geogenic substances (hydrocarbons and hopane biomarkers), disclosed UNGD additives (e.g., hydrocarbons, phthalates such as diisobutyl phthalate, and radical initiators such as azobis(isobutyronitrile)), and undisclosed compounds (e.g., halogenated hydrocarbons, such as 2-bromohexane or 4-bromoheptane). Undisclosed chloromethyl alkanoates (chloromethyl propanoate, pentanoate, and octanoate) were identified as potential delayed acids (i.e., those that release acidic moieties only after hydrolytic cleavage, the rate of which could be potentially controlled), suggesting they were deliberately introduced to react in the subsurface. In contrast, the identification of halogenated methanes and acetones suggested that those compounds were formed as unintended byproducts. Our study highlights the possibility that UNGD operations generate transformation products and underscores the value of disclosing additives injected into the subsurface.

  6. The effect of statistical analytical measurement variations on the plant control parameters and production costs in cement manufacturing – a case study

    Directory of Open Access Journals (Sweden)

    A. D. Love

    2010-01-01

    Full Text Available Raw materials used in cement manufacturing normally have varying chemical compositions and require regular analyses for plant control purposes. This is achieved by using several analytical instruments, such as XRF and ICP. The values obtained for the major elements Ca, Si, Fe and Al, are used to calculate the plant control parameters Lime Saturation Factor (LSF, Silica Ratio (SR and Alumina Modulus (AM. These plant control parameters are used to regulate the mixing and blending of various raw meal components and to operate the plant optimally. Any errors and large fluctuations in these plant parameters not only influence the quality of the cement produced, but also have a major effect on the cost of production of cement clinker through their influence on the energy consumption and residence time in the kiln. This paper looks at the role that statistical variances in the analytical measurements of the major elements Ca, Si, Fe and Al can have on the ultimate LSF, SR and AM values calculated from these measurements. The influence of too high and too low values of the LSF, SR and AM on clinker quality and energy consumption is discussed, and acceptable variances in these three parameters, based on plant experiences, are established. The effect of variances in the LSF, SR and AM parameters on the production costs is then analysed, and it is shown that variations of as large as 30% and as little as 5% can potentially occur. The LSF calculation incorporates most chemical elements and therefore is prone to the largest number of variations due to statistical variances in the analytical determinations of the chemical elements. Despite all these variations in LSF values they actually produced the smallest influence on the production cost of the clinker. It is therefore concluded that the LSF value is the most practical parameter for plant control purposes.

  7. Substantial global carbon uptake by cement carbonation

    Science.gov (United States)

    Xi, Fengming; Davis, Steven J.; Ciais, Philippe; Crawford-Brown, Douglas; Guan, Dabo; Pade, Claus; Shi, Tiemao; Syddall, Mark; Lv, Jie; Ji, Lanzhu; Bing, Longfei; Wang, Jiaoyue; Wei, Wei; Yang, Keun-Hyeok; Lagerblad, Björn; Galan, Isabel; Andrade, Carmen; Zhang, Ying; Liu, Zhu

    2016-12-01

    Calcination of carbonate rocks during the manufacture of cement produced 5% of global CO2 emissions from all industrial process and fossil-fuel combustion in 2013. Considerable attention has been paid to quantifying these industrial process emissions from cement production, but the natural reversal of the process--carbonation--has received little attention in carbon cycle studies. Here, we use new and existing data on cement materials during cement service life, demolition, and secondary use of concrete waste to estimate regional and global CO2 uptake between 1930 and 2013 using an analytical model describing carbonation chemistry. We find that carbonation of cement materials over their life cycle represents a large and growing net sink of CO2, increasing from 0.10 GtC yr-1 in 1998 to 0.25 GtC yr-1 in 2013. In total, we estimate that a cumulative amount of 4.5 GtC has been sequestered in carbonating cement materials from 1930 to 2013, offsetting 43% of the CO2 emissions from production of cement over the same period, not including emissions associated with fossil use during cement production. We conclude that carbonation of cement products represents a substantial carbon sink that is not currently considered in emissions inventories.

  8. the use of limestone powder as an alternative cement replacement ...

    African Journals Online (AJOL)

    user

    properties of cement paste and hardened mortar in two ranges of blain fineness .... shrinkage as compared to siliceous additives. It is ... 100LSF (Lime. Saturation Factor) ..... production of Portland limestone cement were free from impurities or ...

  9. 基于LCA方法的水泥企业清洁生产审核%Cleaner production audit for a cement enterprise based on LCA

    Institute of Scientific and Technical Information of China (English)

    朴文华; 陈郁; 张树深; 徐小宁

    2012-01-01

    Cement production has received increasing attention due to its high consumption of energy and resource.Life cycle assessment(LCA) is an effective tool for cleaner production audits.We constructed LCA model to quantify emissions and resource consumption in each phase of the cement production process for a cement plant in Dalian.We evaluated the environmental impact caused by materials mining,transportation,raw material preparation,clinker calcination and finish grinding and mixing,which are general processes that are involved in cement materials production and transportation.Cradle-to-grave analysis was performed using the GaBi4 software with CML 2001 Dec 07 by which global warming,human toxicity and acidification potential influence was analyzed and compared.Result shows that during the whole lifetime of cement production,clinker calcination could cause the most important impact to the environment in terms of carbon dioxide discharging and smog generation,etc.Furthermore,clinker calcination is also ranked the first place in energy consumption.According to the result of LCA analysis,the focus of cleaner production audit and the cleaner production plan were put forward.In addition,we selected the plan with the most significant waste heat generation,and compared the environmental assessment before and after the implementation of this plan,to quantitatively analyze the cleaner production plan.%水泥行业是典型的高能耗、高污染的工业,其快速发展带来了严重的资源、能源、环境等问题.因此,本文选择生命周期评价方法(LCA)作为清洁生产审核工具,对大连某水泥企业进行了清洁生产审核.本文在调研水泥工艺及现状的基础上,运用生命周期评价方法对水泥生产过程中原料开采、运输、生料制备、煤粉制备、熟料煅烧及水泥粉磨阶段进行清单分析与建模.采用了生命周期评价软件Gabi4进行清单计算与分析,评价模型为CML2001Dec07特征化模

  10. 掺合料和水胶比对水泥基材料水化产物和力学性能的影响%Influence of admixture and water-cement ratio on hydration products and mechanical properties of cement-based materials

    Institute of Scientific and Technical Information of China (English)

    吴福飞; 侍克斌; 董双快; 陈亮亮; 慈军; 王欣; 张凯

    2016-01-01

    Admixture and water-cement ratio are important factors affecting the development of properties of cement mortar or concrete. In order to study the influence of admixtures and water-cement ratio on the hydration products and the mechanical properties of cement-based materials, the study combined hydration reaction mechanism of pure cement and silicate admixture, derived the formulae of hydration products, theoretical maximum mixing amount and total porosity of composite cement-based materials, and investigated the effects of mixing amount of cement mortar with fly ash, steel slag and lithium slag on total porosity, mechanical properties and hydration products. This paper designed 3 gradients of water-cement ratio (0.50, 0.42 and 0.34), 3 kinds of admixtures (lithium slag, fly ash and steel slag) and 2 contents (20% and 60%); the ratio of cementitious material to sand was 1:2.5, and then, molding specimen accorded with the mix of mortar in the triple mold and the mechanical properties of mortar were tested when specimen was cured to 1, 3, 7, 28 and 90 d. The results showed that, after the same content of fly ash, steel slag and lithium slag incorporation, the contents of hydration products of composite cementitious materials, i.e. calcium hydroxide (CH) and calcium silicate hydrate (CSH), and the total porosity were smaller than those of pure cement; when the water-cement ratio decreased from 0.50 to 0.34, the total porosity of cement mortar decreased from 16.0% to 9.3%, and the contents of CH and CSH increased for the compound cement-based materials with mixing amount of 5%, but the increments were not big; the porosity of fly ash, steel slag and lithium slag cement-based composite materials reduced from 16.6%, 17.2% and 16.0% to 9.9%, 10.9% and 9.3%, respectively. When the admixture amount increased to 10%, the variation of porosity and hydration products of the 3 kinds of mortar was different. The content of hydration products (CH and CSH) of composite

  11. 富氧燃烧在水泥生产中的应用%The Application of Oxygen-enriched Combustion to the Cement Production

    Institute of Scientific and Technical Information of China (English)

    杨志芳; 卿山; 王华; 邓文龙; 魏可

    2013-01-01

    随着全球能源危机的加剧,燃料价格的不断上涨及环保要求的不断提高,企业的生产成本越来越高,节能降耗和保护环境是每个企业发展的重要问题.富氧燃烧作为较新的燃烧技术在节能和减排方面的优良性能,在工业炉窑方面的应用得到了大力的推广.本试验在国内某4000 t/d水泥回转窑线上进行,根据富氧助燃试验所测定的数据,确定水泥回转窑在富氧生产工况下主要参数的运行变化规律,为水泥建材行业的节能减排工作提供重要理论和实践依据.%With the global energy crisis intensifies,rising prices for the fuel and environmental protection requirements continue to increase,causing the production cost of enterprises is more and more high,save energy and protect environment are the most important problems in the development of each enterprise.Oxygen-enriched combustion as a new combustion technology in saving energy and emission as the excellent performance,application in industrial furnaces has been strong promotion.This experiment in a domestic 4000 t/d cement rotary kiln line,according to the oxygen-rich combustion test measured data,determining the cement rotary kiln in oxygen-rich production conditions of main parameters of running changes,as the cement building materials industry energy-saving emission reduction work to provide an important basis for theory and practice.

  12. Geophysical-log and hydraulic-test analyses of groundwater-production wells at the Hannahville Indian Community, Menominee County, Michigan

    Science.gov (United States)

    Bayless, E. Randall; Anderson, J. Alton; Lampe, David C.; Williams, John H.

    2013-01-01

    The U.S. Geological Survey, in cooperation with the Hannahville Indian Community, evaluated the geohydrology of the bedrock formations and hydraulic properties of groundwater-production wells at the Hannahville Indian Community in Menominee County, Michigan. Geophysical logs were collected from five wells at two sites during September 2012. The logs were analyzed to characterize the lithostratigraphy, bedding and fractures, and hydraulic properties of the geologic formations and aquifers beneath the Hannahville Indian Community. The geophysical logs collected included natural gamma radiation, electromagnetic conductivity, wellbore image, caliper, ambient and stressed flowmeter, fluid resistivity, temperature, and wellbore deviation. The geophysical logs were analyzed with results from short-term hydraulic tests to estimate the transmissivity and water-level altitudes of flow zones penetrated by the wells. The geophysical log analysis indicated the wells penetrated four distinct lithostratigraphic units—shale and carbonate rock, upper carbonate rock, carbonate rock and glauconitic sandstone, and lower carbonate rock. Most of the fractures penetrated by the wellbores appeared to be related bedding partings. The lower carbonate rock unit contained solution features. Analysis of the geophysical logs and hydraulic tests indicated that each of the five wells penetrated from one to four flow zones. The Casino 5 well penetrated a flow zone that was associated with solution features and had an estimated total transmissivity of 4,280 feet squared per day (ft2/d), the highest estimate for all the wells. The Casino 3 well penetrated four flow zones and had an estimated total transmissivity of 3,570 ft2/d. The flow zones penetrated in the lower carbonate rock unit by the Casino 3 and 5 wells were hydraulically connected. The Golf Shack well penetrated two flow zones and had an estimated total transmissivity of 40 ft2/d, the lowest estimate for all the wells. The Community 1

  13. Maximizing Productivity and Reducing Environmental Impacts of Full-Scale Algal Production through Optimization of Open Pond Depth and Hydraulic Retention Time.

    Science.gov (United States)

    Béchet, Quentin; Shilton, Andy; Guieysse, Benoit

    2016-04-05

    The ability to dynamically control algal raceway ponds to maximize biomass productivity and reduce environmental impacts (e.g., land and water use) with consideration of local constraints (e.g., water availability and climatic conditions) is an important consideration in algal biotechnology. This paper presents a novel optimization strategy that seeks to maximize growth (i.e., optimize land use), minimize respiration losses, and minimize water demand through regular adjustment of pond depth and hydraulic retention time (HRT) in response to seasonal changes. To evaluate the efficiency of this strategy, algal productivity and water demand were simulated in five different climatic regions. In comparison to the standard approach (constant and location-independent depth and HRT), dynamic control of depth and HRT was shown to increase productivity by 0.6-9.9% while decreasing water demand by 10-61% depending upon the location considered (corresponding to a decrease in the water footprint of 19-62%). Interestingly, when the fact that the water demand was limited to twice the local annual rainfall was added as a constraint, higher net productivities were predicted in temperate and tropical climates (15.7 and 16.7 g m(-2) day(-1), respectively) than in Mediterranean and subtropical climates (13.0 and 9.7 g m(-2) day(-1), respectively), while algal cultivation was not economically feasible in arid climates. Using dynamic control for a full-scale operation by adjusting for local climatic conditions and water constraints can notably affect algal productivity. It is clear that future assessments of algal cultivation feasibility should implement locally optimized dynamic process control.

  14. Cement Formation:A Success Story in a Black Box: High Temperature Phase Formation of Portland Cement Clinker

    OpenAIRE

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledgeabout the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in ...

  15. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  16. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  17. Lignin-based cement fluid loss control additive

    Energy Technology Data Exchange (ETDEWEB)

    Schilling, P.

    1990-05-22

    This patent describes a hydraulic cement slurry composition. It comprises: a hydraulic cement, and the following expressed as parts by weight per 100 parts of the hydraulic cement, water from about 25 to 105 parts, and from abut 0.5 to 2.5 parts of a compound selected from the group consisting of a sulfonated lignin and a sulfomethylated lignin, wherein the lignin has been sequentially crosslinked by reacting the lignin with a member of the group consisting of formaldehyde and epichlorohydrin and alkoxylated with between about 2 to about 6 moles of a compound selected from the group consisting of ethylene oxide, propylene oxide, butylene oxide and a combination thereof per 1000 g of the lignin.

  18. KUGEL: a thermal, hydraulic, fuel performance, and gaseous fission product release code for pebble bed reactor core analysis

    Energy Technology Data Exchange (ETDEWEB)

    Shamasundar, B.I.; Fehrenbach, M.E.

    1981-05-01

    The KUGEL computer code is designed to perform thermal/hydraulic analysis and coated-fuel particle performance calculations for axisymmetric pebble bed reactor (PBR) cores. This computer code was developed as part of a Department of Energy (DOE)-funded study designed to verify the published core performance data on PBRs. The KUGEL code is designed to interface directly with the 2DB code, a two-dimensional neutron diffusion code, to obtain distributions of thermal power, fission rate, fuel burnup, and fast neutron fluence, which are needed for thermal/hydraulic and fuel performance calculations. The code is variably dimensioned so that problem size can be easily varied. An interpolation routine allows variable mesh size to be used between the 2DB output and the two-dimensional thermal/hydraulic calculations.

  19. Evaluation of a lime-mediated sewage sludge stabilisation process. Product characterisation and technological validation for its use in the cement industry.

    Science.gov (United States)

    Rodríguez, N Husillos; Granados, R J; Blanco-Varela, M T; Cortina, J L; Martínez-Ramírez, S; Marsal, M; Guillem, M; Puig, J; Fos, C; Larrotcha, E; Flores, J

    2012-03-01

    This paper describes an industrial process for stabilising sewage sludge (SS) with lime and evaluates the viability of the stabilised product, denominated Neutral, as a raw material for the cement industry. Lime not only stabilised the sludge, raised the temperature of the mix to 80-100°C, furthering water evaporation, portlandite formation and the partial oxidation of the organic matter present in the sludge. Process mass and energy balances were determined. Neutral, a white powder consisting of portlandite (49.8%), calcite (16.6%), inorganic oxides (13.4%) and organic matter and moisture (20.2%), proved to be technologically apt for inclusion as a component in cement raw mixes. In this study, it was used instead of limestone in raw mixes clinkerised at 1400, 1450 and 1500°C. These raw meals exhibited greater reactivity at high temperatures than the limestone product and their calcination at 1500°C yielded clinker containing over 75% calcium silicates, the key phases in Portland clinker. Finally, the two types of raw meal (Neutral and limestone) were observed to exhibit similar mineralogy and crystal size and distribution.

  20. Hidration kinetics study of tlie mixed cements

    OpenAIRE

    Duque Fernández, Gabriel . L; Díaz Quintanilla, David; Zapata Sierra, Manuel; Rubio Frías, Ester

    1993-01-01

    A study of the hydration process of cements with 10% and 20% addition of a tuff from "Las Carolinas" quarry (Cienfuegos, Cuba) by different methods was done. The results obtained by different methods showed a good agreement. It was proved an increment of the hydration products, an acceleration of alite hydration and a swelling of the fixed water in mixed cements. The resistance of the cement with 10% addition is similar to that of the pure cement for ages of 28 days, whereas with 20% addition...

  1. The effectivity of bentonites in cesium retention of cemented waste products; Efetividade das bentonitas na retencao de cesio em produtos de rejeitos cimentados

    Energy Technology Data Exchange (ETDEWEB)

    Tello, Cledola Cassia Oliveira de

    2001-01-15

    The nuclear energy has been used for the human development in different areas, as in the medicine, in the agriculture, in the industry and in the environmental protection, besides the electricity generation. As in other activities, in the use of nuclear energy, residues are also generated. They are considered radioactive wastes when the contaminant content can bring a potential negative impact in the human health and in the environment. In this case they should be properly managed and should not be released without treatment. In general the waste processing consists in a volume reduction followed by solidification and/or conditioning. A number of materials can be considered as immobilisation matrices for the wastes, with the objective of maintain the radioactive material physical and chemically stable. The cement is extensively used because it is easy to obtain, there is large. experience in its use and the processing is done at room temperature. Many materials have been studied to improve the fixation characteristics of the radionuclides in the cemented product. The aim of this study was to search, among Brazilian natural materials, those that could be effective in the contaminant retention without jeopardising the process and other characteristics of the waste product. Four types of bentonite were selected to the process and product evaluation tests. Many mixtures were prepared with simulated waste, cement and bentonite in different proportions. The viscosity, set time, compressive strength and leaching were evaluated. In addition it was verified if the products were monolithic and without free water. Inactive caesium was used as tracer. The leaching resistance is the most important parameter in the product evaluation, because it indicates the retention capacity of the matrix for radionuclides when the product is in contact with the water. In 1985 leaching tests were begun and they have been continued till now and from their results it was proved that the

  2. Test on Embankment Built with Hydraulic Filled Geotextile Bags of Sea Sludge with Cement Additive%吹填海泥掺水泥充灌模袋筑堤试验

    Institute of Scientific and Technical Information of China (English)

    吴月龙; 朱方方; 陈东东; 张红

    2014-01-01

    Embankment construction is an essential part of the reclamation ,using geotextile bags filled with reclamation sea sludge for embanking is a new method .In the field test geotextile bags filled with sea sludge which was mixed with cement was used to build the embankment .The monitoring data of the settlement ,lateral displacement and pore pressure could meet the design requirements .At the same time ,the drainage characteristics of geotextile bags and strength proper-ties of the mixture of reclamation sea sludge and cement were analyzed through model tests of different sludge weights and different cement ratio .The test results indicate that embankment using geotextile bags filled with the mixture solidifies and consolidates faster with obvious effects than that of other methods .%围堤建设是围海造陆工程中必不可少的一部分,采用充淤泥模袋筑堤是一种新兴施工方法。现场试验采用吹填海泥掺加一定比例固化剂(水泥)充填入土工模袋进行筑堤,沉降、侧向位移及孔压等监测数据均能满足设计要求。同时,通过不同泥浆比重、不同水泥掺入比的模型试验分析了模袋的排水特性、掺固化剂海泥的强度特性。试验结果显示,吹填海泥掺水泥充灌模袋筑堤工法筑堤淤泥固结快,效果明显。

  3. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2002-07-30

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems, including foamed and sodium silicate slurries. During this project quarter, a comparison study of the three cement systems examined the effect that cement drillout has on the three cement systems. Testing to determine the effect of pressure cycling on the shear bond properties of the cement systems was also conducted. This report discusses testing that was performed to analyze the alkali-silica reactivity of ULHS in cement slurries.

  4. A Pause for China's Cement Industry

    Institute of Scientific and Technical Information of China (English)

    Li Zhen

    2009-01-01

    @@ Cement industry suffers excess productionWith the advent of global financial crisis,the Chinese government has laid out a stimulus package on infrastructure construction.Driven by the investment spree,China's cement makers are flocking to expand output capacity,which is now leading the industry into a much-higher-thanneeded state.

  5. Comparing the Environmental Impacts of Alkali Activated Mortar and Traditional Portland Cement Mortar using Life Cycle Assessment

    Science.gov (United States)

    Matheu, P. S.; Ellis, K.; Varela, B.

    2015-11-01

    Since the year 1908 there has been research into the use alkali activated materials (AAM) in order to develop cementitious materials with similar properties to Ordinary Portland Cement. AAMs are considered green materials since their production and synthesis is not energy intensive. Even though AAMs have a high compressive strength, the average cost of production among other issues limits its feasibility. Previous research by the authors yielded a low cost AAM that uses mine tailings, wollastonite and ground granulated blast furnace slag (GGBFS). This mortar has an average compressive strength of 50MPa after 28 days of curing. In this paper the software SimaPro was used to create a product base cradle to gate Life Cycle Assessment (LCA). This compared the environmental impact of the AAM mortar to an Ordinary Portland Cement mortar (PCHM) with similar compressive strength. The main motivation for this research is the environmental impact of producing Ordinary Portland Cement as compared to alkali activated slag materials. The results of this LCA show that the Alkali Activated Material has a lower environmental impact than traditional Portland cement hydraulic mortar, in 10 out of 12 categories including Global Warming Potential, Ecotoxicity, and Smog. Areas of improvement and possible future work were also discovered with this analysis.

  6. Application of Hydraulic Stabplate in Subsea Production System%液压插盘在水下生产系统中的应用

    Institute of Scientific and Technical Information of China (English)

    胡夏琦; 林影炼; 魏立; 孙维

    2016-01-01

    The general subsea production system is designed to realize subsea chemical injection and hydraulic control by injection chemical and hydraulic fluid from topside through subsea umbilical,subsea umbilical termination unit,and subsea hydraulic flying leading to each subsea tree.The chemical injection and hydraulic control tubing between subsea umbilical, subsea umbilical termination unit,subsea hydraulic flying lead and subsea tree are connected by subsea stabplate.Selecting correct stabplate will be essential to achieve target subsea tree function and important for long term stable production.This paper studies the subsea stabplate selection,configuration,application and mating/demating operation guidelines for a cho-sen South China Sea subsea Panyu 35-2/35-1 project.We hope it can provide reference for subsea stabplate design of future deepwater development projects.%对于水下生产系统项目,平台上输送的液压和化学药剂通过水下脐带缆、水下脐带缆终端和液压飞缆分配到各水下采油树上,实现对水下采油树的控制。通路的各个连接处通过液压插盘进行连接。选用适合的液压插盘,对进行系统液压计算,实现水下生产系统的稳定控制和投产后的平稳生产至关重要。对中国南海番禺35-2/35-1项目水下生产系统使用的液压插盘选型、分类、用途及使用方法进行了研究,希望为后续的深水气田开发水下生产系统中液压插盘的使用提供学习和借鉴。

  7. 水下生产控制系统液压动力模拟分析%Hydraulic Power Simulation Analysis for Subsea Production Control System

    Institute of Scientific and Technical Information of China (English)

    周声结; 戚蒿

    2013-01-01

    对水下生产系统的液压系统、电力系统和通信系统进行不同工况下的性能分析是保障水下生产装置安全可靠工作的关键.以中海石油(中国)有限公司湛江分公司某气田开发工程项目水下生产系统的液压系统构架及参数分析为例,介绍了运用“The Control Simulator”软件进行液压动力分析的要点.分析在最小和最大井口关断压力下阀门的开关响应时间、阀门打开之后压力恢复时间、序列阀门开启时间、ESD指令下关阀响应时间等,并将分析结果和实际生产情况进行对比,可知该液压系统的各项性能指标均满足相应标准和规范的要求.%The performance analyses in various cases for hydraulic system,power system and communication system of subsea production system are the key to ensure the subsea production equipment working reliably.Based on the hydraulic system architecture and performance analysis of a gas field development project of CNOOC Ltd._ Zhanjiang,the key points of applying software "The Control Simulator" to make hydraulic system performance analysis were presented.By analyzing valve actuator operating time,hydraulic pressure recovering times,valve opening time in series,valve closing time in ESD command under maximum and minimum wellhead shut-in pressure and comparing the conclusions with actual operating case,it is shown that the hydraulic system meets the requirement of corresponding standard.

  8. Salt zone cementing; Cimentacao em zonas de sal

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Fernando Jose Parente Neiva; Miranda, Cristiane Richard de; Martins, Andre Leibsohn [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    1994-07-01

    This work introduces new concepts in the proposal of NaCl concentrations i cement slurry and operational parameters for cementing halite salt zones. Experiments carried out in the laboratory and in the Surface Hydraulic Simulator using real halite coring allowed the determination of halite dissolution rates in relation to flow, contact time, and initial Na Cl concentration in the cement slurries. An experimental procedure was developed to measure the adherence strength of hardened cement on halite formations. A Computer Simulator was developed with the adjustment of a model representing the physical phenomenon of mass transfer to the experimental results obtained, which enable us to calculate the Na Cl concentration profile on cement slurry after its positioning in the well's annular region, as well as the total mass of dissolved salt. Employment of the methodology developed in this work shall reduce risk of collapsed casing as well as the cost of the slurry. (author)

  9. Hydraulic calculation of gravity transportation pipeline system for backfill slurry

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qin-li; HU Guan-yu; WANG Xin-min

    2008-01-01

    Taking cemented coal gangue pipeline transportation system in Suncun Coal Mine, Xinwen Mining Group, Shandong Province, China, as an example, the hydraulic calculation approaches and process about gravity pipeline transportation of backfill slurry were investigated. The results show that the backfill capability of the backfill system should be higher than 74.4m3/h according to the mining production and backfill times in the mine; the minimum velocity (critical velocity) and practical working velocity of the backfill slurry are 1.44 and 3.82m/s, respectively. Various formulae give the maximum ratio of total length to vertical height of pipeline (L/H ratio) of the backfill system of 5.4, and then the reliability and capability of the system can be evaluated.

  10. Conversion of Molybdenum-99 production process to low enriched uranium: Neutronic and thermal hydraulic analyses of HEU and LEU target plates for irradiation in Pakistan Research Reactor-1

    Science.gov (United States)

    Mushtaq, Ahmad; Iqbal, Masood; Bokhari, Ishtiaq Hussain; Mahmood, Tayyab; Muhammad, Atta

    2012-09-01

    Technetium-99m, the daughter product of Molybdenum-99 is the most widely needed radionuclide for diagnostic studies in Pakistan. Molybdenum-99 Production Facility has been established at PINSTECH. Highly enriched uranium (93% 235U) U/Al alloy targets have been irradiated in Pakistan Research Reactor-1 (PARR-1) for the generation of fission Mo-99, while basic dissolution technique is used for separation of Mo-99 from target matrix activity. In line with the international objective of minimizing and eventually eliminating the use of HEU in civil commerce, national and international efforts have been underway to shift the production of medical isotopes from HEU to LEU (LEU; uranium is needed. LEU aluminum uranium dispersion target has been developed, which may replace existing HEU aluminum/uranium alloy targets for production of 99Mo using basic dissolution technique. Neutronic and thermal hydraulic calculations were performed for safe irradiation of targets in the core of PARR-1.

  11. Determination of the products coming from the cellulose hydrolysis by a cement water; Identification et caracterisation des produits d'hydrolyse de la cellulose par une eau cimentaire

    Energy Technology Data Exchange (ETDEWEB)

    Motelier, S.; Charles, Y.; Richet, C.; Ayache, R. [CEA Saclay, Dept. d' Entreposage et de Stockage des Dechets, 91 - Gif-sur-Yvette (France)

    2001-07-01

    Capillary electrophoresis is a useful method to separate the degradation products of cellulose in cement water medium and to quantify their acid-base and complexing properties. The perfected method can be applied to all the cations having relatively soluble hydroxides. (O.M.)

  12. From natural products to polymeric derivatives of "eugenol": a new approach for preparation of dental composites and orthopedic bone cements.

    Science.gov (United States)

    Rojo, Luis; Vazquez, Blanca; Parra, Juan; López Bravo, Antonio; Deb, Sanjukta; San Roman, Julio

    2006-10-01

    Polymers with eugenol moieties covalently bonded to the macromolecular chains were synthesized for potential application in orthopedic and dental cements. First, eugenol was functionalized with polymerizable groups. The synthetic methods employed afforded two different methacrylic derivatives, where the acrylic and eugenol moieties were either directly bonded, eugenyl methacrylate (EgMA), or separated through an oxyethylene group, ethoxyeugenyl methacrylate (EEgMA). A typical Fisher esterification reaction was used for the synthesis of EgMA and EEgMA, affording the desired monomers in 80% yields. Polymerization of each of the novel monomers, at low conversion, provided soluble polymers consisting of hydrocarbon macromolecules with pendant eugenol moieties. At high conversions only cross-linked polymers were obtained, attributed to participation of the allylic double bonds in the polymerization reaction. In addition, copolymers of each eugenol derivative with ethyl methacrylate (EMA) were prepared at low conversion, with the copolymerization reaction studied by assuming the terminal model and the reactivity ratios determined according to linear and nonlinear methods. The values obtained were r(EgMA) = 1.48, r(EMA) = 0.55 and r(EEgMA) = 1.22, r(EMA) = 0.42. High molecular weight polymers and copolymers were obtained at low conversion. Analysis of thermal properties revealed a T(g) of 95 degrees C for PEgMA and of 20 degrees C for PEEgMA and an increase in the thermal stability for the eugenol derivatives polymers and copolymers with respect to that of PEMA. Water sorption of the copolymers was found to decrease with the eugenol derivative content. Both monomers EgMA and EEgMA showed antibacterial activity against Streptococcus mutans, producing inhibition halos of 7 and 21 mm, respectively. Finally, cell culture studies revealed that the copolymers did not leach any toxic eluants and showed good cellular proliferation with respect to PEMA. This study thus indicates

  13. Biodeterioration of the Cement Composites

    Science.gov (United States)

    Luptáková, Alena; Eštoková, Adriana; Mačingová, Eva; Kovalčíková, Martina; Jenčárová, Jana

    2016-10-01

    The destruction of natural and synthetic materials is the spontaneous and irreversible process of the elements cycling in nature. It can by accelerated or decelerated by physical, chemical and biological influences. Biological influences are represented by the influence of the vegetation and microorganisms (MO). The destruction of cement composites by different MO through the diverse mechanisms is entitled as the concrete biodeterioration. Several sulphur compounds and species of MO are involved in this complex process. Heterotrophic and chemolithotrophic bacteria together with fungi have all been found in samples of corroding cement composites. The MO involved in the process metabolise the presented sulphur compounds (hydrogen sulphide, elemental sulphur etc.) to sulphuric acid reacting with concrete. When sulphuric acid reacts with a concrete matrix, the first step involves a reaction between the acid and the calcium hydroxide forming calcium sulphate. This is subsequently hydrated to form gypsum, the appearance of which on the surface of concrete pipes takes the form of a white, mushy substance which has no cohesive properties. In the continuing attack, the gypsum would react with the calcium aluminate hydrate to form ettringite, an expansive product. The use supplementary cementing composite materials have been reported to improve the resistance of concrete to biodeterioration. The aim of this work was the study of the cement composites biodeterioration by the bacteria Acidithiobacillus thiooxidans. Experimental works were focused on the comparison of special cement composites and its resistance affected by the activities of used sulphur-oxidising

  14. Fundamental properties of industrial hybrid cement: utilization in ready-mixed concretes and shrinkage-reducing applications

    Directory of Open Access Journals (Sweden)

    Martauz, P.

    2016-06-01

    Full Text Available Utility properties of novel hybrid cement (H-Cement are influenced by pozzolanic reaction of fly ash, latent hydraulic reaction of metallurgical slag together with the alkali activation of inorganic geopolymer based on precipitated waste water coming from bauxite residues. Content of Portland cement clinker is at maximum of 20 mass %, the remaining portion consists of inorganic geopolymer. Up to 80% of CO2 emissions are saved by H-Cement manufacture compared to ordinary Portland cement (OPC. No heat treatment or autoclaving is needed at H-Cement production. The field application of H-Cement is performed by the same way than that of common cements listed in EN 197-1, and is also connected with highly efficient recovery and safe disposal of red mud waste. H-Cement is suitable for ready-mixed concretes up to C30/37 strength class and is specified by beneficial shrinkage-reducing property of the concrete kept in long dry-air cure opposite to common cements.Las propiedades de un nuevo cemento híbrido (cemento-H vienen determinadas por la reaccion puzolánica de cenizas volantes, la hidráulica latente de las escorias metalúrgicas y la activación alcalina mediante las aguas residuales generadas por el tratamiento de la bauxita para dar un geopolímero inorgánico. La proporción máxima de clínker de cemento en este nuevo material es del 20%, y por ello, en su fabricación se emite hasta un 80% menos de CO2 que en la producción del cemento portland (OPC. El cemento-H se prepara sin necesidad de tratamiento térmico ni de estancia en autoclave y su aplicación es la misma que los cementos convencionales definidos en la norma EN 197-1. Por otra parte, su fabricación supone la recuperación y la valorización segura de los lodos rojos de bauxita. El cemento-H es apto para la preparación de hormigones premezclados hasta la categoría C30/37, presentando el nuevo material, además, una menor retracción que los cementos convencionales, por lo que su

  15. Effects of the addition of oil shale ash and coal ash on physic-chemical properties of CPJ45 cement

    Directory of Open Access Journals (Sweden)

    Nabih K.

    2014-04-01

    Full Text Available We focused our research on recycling industrial wastes, fly ash (F.A, bottom ash (B.A and oil shale ash (S.A in cement production. The study concerns physico-chemical characterization of these products and the influence of their addition on the mechanical proprieties of the CPJ45 cement. XRF allowed us to rank the three additives used according to their contents on major oxides. Coal ashes belong to the class F, and thus possess poozzolanic properties and oil shale ash belongs to the class C and possesses hydraulic and poozolanic properties. The crystalline phases constituting each ash were analysed by XRD. We observe in bottom ash the presence of quartz and mullite. The same crystals are found in fly ash with hematite and magnetite. Oil shale ash is composed of quartz, anhydrite, gehlenite, wollastonite and periclase. The microstructures of fly ash and bottom ash were studied using SEM. The bottom ash was composed respectively of fine particles that are generally irregularly shaped, their dimensions are between 5 and 28μm and of big particles(300 μm. The EDX analysis coupled with an electronic microscope provided some information about the major elements that constitute our samples. The dehydrations of anhydrous and three days hydrated cement were examined by DSC. For hydrated cements we noticed endothermic peaks related to the dehydration of CSH, CH and decomposition of carbonates. The study of the mechanical properties of CPJ45 cement by adding different proportions of fly ash, bottom ash and oil shale ash helped clarifying the percentage of ash that leaded to improve the 28 days mechanical strength. The results show that the cements studied have their maximum mechanical resistance with the addition at 7% of fly ash or 10% of oil shale ash.

  16. Treatment and recycling of asbestos-cement containing waste.

    Science.gov (United States)

    Colangelo, F; Cioffi, R; Lavorgna, M; Verdolotti, L; De Stefano, L

    2011-11-15

    The remediation of industrial buildings covered with asbestos-cement roofs is one of the most important issues in asbestos risk management. The relevant Italian Directives call for the above waste to be treated prior to disposal on landfill. Processes able to eliminate the hazard of these wastes are very attractive because the treated products can be recycled as mineral components in building materials. In this work, asbestos-cement waste is milled by means of a high energy ring mill for up to 4h. The very fine powders obtained at all milling times are characterized to check the mineralogical and morphological transformation of the asbestos phases. Specifically, after 120 min of milling, the disappearance of the chrysotile OH stretching modes at 3690 cm(-1), of the main crystalline chrysotile peaks and of the fibrous phase are detected by means of infrared spectroscopy and X-ray diffraction and scanning electron microscopy analyses, respectively. The hydraulic behavior of the milled powders in presence of lime is also tested at different times. The results of thermal analyses show that the endothermic effects associated to the neo-formed binding phases significantly increase with curing time. Furthermore, the technological efficacy of the recycling process is evaluated by preparing and testing hydraulic lime and milled powder-based mortars. The complete test set gives good results in terms of the hydration kinetics and mechanical properties of the building materials studied. In fact, values of reacted lime around 40% and values of compressive strength in the range of 2.17 and 2.29 MPa, are measured.

  17. Energetically Modified Cement (EMC) - Performance Mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

    2003-03-01

    Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

  18. Energetically Modified Cement (EMC) - Performance Mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

    2003-03-01

    Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

  19. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll

    2013-01-01

    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone....... The CO2 capture capacity of limestone in the raw meal is lower than for pure limestone. The difference in the CO2 capture capacity decreases with an increase in cycle number. The calcination conditions and composition are major factors that influence the CO2 capture capacity of limestone. At 850 °C in N2...

  20. Petroleum Sludge as gypsum replacement in cement plants: Its Impact on Cement Strength

    Science.gov (United States)

    Benlamoudi, Ali; Kadir, Aeslina Abdul; Khodja, Mohamed

    2017-08-01

    Due to high cost of cement manufacturing and the huge amount of resources exhaustion, companies are trying to incorporate alternative raw materials or by-products into cement production so as to produce alternative sustainable cement. Petroleum sludge is a dangerous waste that poses serious imparts on soil and groundwater. Given that this sludge contains a high percentage of anhydrite (CaSO4), which is the main component of gypsum (CaSO4.2H2O), it may play the same gypsum role in strength development. In this research, a total replacement of gypsum (100%) has been substituted by petroleum sludge in cement production and has led to an increase of 28.8% in UCS values after 28 curing days. Nevertheless, the burning of this waste has emitted a considerable amount of carbon monoxide (CO) gas that needs to be carefully considered prior to use petroleum sludge within cement plants.

  1. A consistent high primary production and chlorophyll-a maximum in a narrow strait – effects of hydraulic control

    DEFF Research Database (Denmark)

    Lund-Hansen, Lars Chresten; Nielsen, Morten Holtegaard; Bruhn, Annette

    2008-01-01

    LB where Secchi depth reaches a minimum. Stratification showed a clear minimum in central LB where extended mixing prevails whereas strong stratification occurred in northern and southern LB. It is shown that mixed conditions in central LB were related to hydraulic control and super-critical flow...... conditions, as current derived energy for the mixing by comparison was too low. Nutrient (NO2 + NO3) concentrations remained high (~ 5 μM) in the bottom layer following the spring bloom. It is shown that there is a more or less continuous inflow of nutrient rich bottom water into central LB, which through...

  2. Environmental Assessment of Different Cement Manufacturing ...

    Science.gov (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

  3. Hydraulic fracturing - an attempt of DEM simulation

    Science.gov (United States)

    Kosmala, Alicja; Foltyn, Natalia; Klejment, Piotr; Dębski, Wojciech

    2017-04-01

    Hydraulic fracturing is a technique widely used in oil, gas and unconventional reservoirs exploitation in order to enable the oil/gas to flow more easily and enhance the production. It relays on pumping into a rock a special fluid under a high pressure which creates a set of microcracks which enhance porosity of the reservoir rock. In this research, attempt of simulation of such hydrofracturing process using the Discrete Element Method approach is presented. The basic assumption of this approach is that the rock can be represented as an assembly of discrete particles cemented into a rigid sample (Potyondy 2004). An existence of voids among particles simulates then a pore system which can be filled out by fracturing fluid, numerically represented by much smaller particles. Following this microscopic point of view and its numerical representation by DEM method we present primary results of numerical analysis of hydrofracturing phenomena, using the ESyS-Particle Software. In particular, we consider what is happening in distinct vicinity of the border between rock sample and fracking particles, how cracks are creating and evolving by breaking bonds between particles, how acoustic/seismic energy is releasing and so on. D.O. Potyondy, P.A. Cundall. A bonded-particle model for rock. International Journal of Rock Mechanics and Mining Sciences, 41 (2004), pp. 1329-1364.

  4. Analysis on Impacts and Co-Abatement Effects of Implementing the Low Carb on Cement Standard

    Institute of Scientific and Technical Information of China (English)

    PANG Jun; SHI Yuan-Chang; FENG Xiang-Zhao; WU Shi-Yu; SUN Wen-Long

    2014-01-01

    Based on the MAP-CGE model, this paper simulated the impacts on the output, energy consumption and pollutant emissions of different cement production processes when implementing a low carbon cement standard in China. It also calculated the impacts on the marginal abatement cost and equilibrium price of the cement industry, and analyzed the co-abatement effects of different pollutants. The results showed that implementing the low carbon cement standard will be beneficial in promoting an upgrading of cement production processes, and strengthening the energy conservation and emission reduction in the cement industry. If there is no change in the existing technology, the cement industry will reduce SO2 emissions by 1.17 kg and NOx emissions by 4.44 kg per ton of CO2 emission reduction. Implementing low carbon cement standard can also promote NOx abatement in the cement industry. However, the cement industry will bear the abatement costs, and their equilibrium price will increase slightly.

  5. Interaction between soil mineralogy and the application of crop residues on aggregate stability and hydraulic conductivity of the soil

    Science.gov (United States)

    Lado, M.; Kiptoon, R.; Bar-Tal, A.; Wakindiki, I. I. C.; Ben-Hur, M.

    2012-04-01

    One of the main goals of modern agriculture is to achieve sustainability by maintaining crop productivity while avoiding soil degradation. Intensive cultivation could lead to a reduction in soil organic matter that could affect the structure stability and hydraulic conductivity of the soil. Moreover, crops extract nutrients from the soil that are taken away from the field when harvested, and as a consequence, the addition of fertilizers to the soil is necessary to maintain crop productivity. One way to deal with these problems is to incorporate crop residues into the soil after harvest. Crop residues are a source of organic matter that could improve soil physical properties, such as aggregate stability and soil hydraulic conductivity. However, this effect could vary according to other soil properties, such as clay content, clay mineralogy, and the presence of other cementing materials in the soil (mainly carbonates and aluminum and iron oxides). In the present work, the interaction between the addition of chickpea crop residues to the soil and clay mineralogy on aggregate stability and saturated hydraulic conductivity were studied. Chickpea plant residues were added at a rate of 0.5% (w/w) to smectitic, kaolinitic, illitic and non-phyllosilicate soils from different regions. The soils without (control) and with chickpea residues were incubated for 0, 3, 7 and 30 days, and the saturated hydraulic conductivity of the soils was measured in columns after each incubation time. The response of hydraulic conductivity to the addition of residues and incubation time was different in the soils with various mineralogies, although in general, the addition of chickpea residues increased the saturated hydraulic conductivity as compared with the control soils. This positive effect of crop residues on hydraulic conductivity was mainly a result of improved aggregate stability and resistance to slaking during wetting.

  6. Synthesis of a Cementitious Material Nanocement Using Bottom-Up Nanotechnology Concept: An Alternative Approach to Avoid CO2 Emission during Production of Cement

    Directory of Open Access Journals (Sweden)

    Byung Wan Jo

    2014-01-01

    Full Text Available The world’s increasing need is to develop smart and sustainable construction material, which will generate minimal climate changing gas during their production. The bottom-up nanotechnology has established itself as a promising alternative technique for the production of the cementitious material. The present investigation deals with the chemical synthesis of cementitious material using nanosilica, sodium aluminate, sodium hydroxide, and calcium nitrate as reacting phases. The characteristic properties of the chemically synthesized nanocement were verified by the chemical composition analysis, setting time measurement, particle size distribution, fineness analysis, and SEM and XRD analyses. Finally, the performance of the nanocement was ensured by the fabrication and characterization of the nanocement based mortar. Comparing the results with the commercially available cement product, it is demonstrated that the chemically synthesized nanocement not only shows better physical and mechanical performance, but also brings several encouraging impacts to the society, including the reduction of CO2 emission and the development of sustainable construction material. A plausible reaction scheme has been proposed to explain the synthesis and the overall performances of the nanocement.

  7. Influence of temperature and hydraulic retention on the production of volatile fatty acids during anaerobic fermentation of cow manure and maize silage.

    Science.gov (United States)

    Cavinato, Cristina; Da Ros, Cinzia; Pavan, Paolo; Bolzonella, David

    2017-01-01

    The aim of this study was to verify the efficiency of a separate hydrolysis step by testing different working temperatures (37-55°C) and hydraulic retention times (two, four and six days) and by evaluating readily biodegradable carbon production. The fermentation products included primarily acetic, propionic and butyric acids. These acids can be easily converted into biogas or can be recovered in a biorefinery approach, for example, to produce polyhydroxyalkanoates. The optimal condition was found by applying an organic loading rate of 17.9gTVSm(-3) with a four-day retention time at 37°C for an acidification yield of 183.2gCODVFAkgVSfed(-1).

  8. Product information modeling of hydraulic support based on ontology%基于本体的液压支架产品信息建模

    Institute of Scientific and Technical Information of China (English)

    邵园园; 曾庆良; 玄冠涛; 刘贤喜; 王成龙

    2012-01-01

    The current product information model is lack of consistent and uniform expression, especially semantic information has not been fully described, which bring about failing to meet different needs of different designers for the product information model. In addition, the product information model can not describe the function information. Aiming at these disadvantages, the paper proposed to use ontology to describe the product information model from the function layer, principle layer and structural layer. Such sub-ontology of the hydraulic support as control ontology, structure ontology and type ontology were constructed by ontology construction software protege, eventually an ontology model of the hydraulic support was integrated. The model could offer basic model for subsequent search and reuse of the hydraulic support, so as to shorten the product development cycle. Through studying the hydraulic support product information modeling based on ontology, the multi-view product information modeling method proved to be feasible, and provided method and experience for product information description based on ontology.%当前的产品信息模型缺乏一致、统一的表达,尤其是语义信息没有得到全面的描述,不能满足不同设计者对产品信息模型的不同需要,另外,产品信息模型也不能描述功能信息,针对这些缺点,提出了利用本体思想从功能层、原理层和结构层3个层面来描述产品信息模型,通过本体构建软件protege建立液压支架产品的控制本体、结构本体及架型本体等子本体,最终集成为液压支架产品的本体模型。该模型可为后续的液压支架的检索与重用等提供基础模型,更好地辅助设计人员进行产品开发,从而缩短产品开发周期。通过基于本体的液压支架产品信息建模的研究,验证了多视图产品信息建模方法的可行性,并为基于本体的产品信息描述提供借鉴的方法和经验。

  9. Biohydrogen production from Tequila vinasses in an anaerobic sequencing batch reactor: effect of initial substrate concentration, temperature and hydraulic retention time.

    Science.gov (United States)

    Buitrón, Germán; Carvajal, Carolina

    2010-12-01

    The effect of the temperature (25 and 35 degrees C), the hydraulic retention time, HRT, (12 and 24 h) and initial substrate concentration on hydrogen production from Tequila vinasse was studied using a sequencing batch reactor. When 25 degrees C and 12-h HRT were applied, only insignificant biogas quantities were produced; however, using 24 h of HRT and temperatures of 25 and 35 degrees C, biogas containing hydrogen was produced. A maximum volumetric hydrogen production rate of 50.5 mL H(2) L(-1) h(-1) (48 mmol H(2) L(reactor)(-1) d(-1)) and an average hydrogen content in the biogas of 29.2+/-8.8% were obtained when the reactor was fed with 3 g COD L(-1), at 35 degrees C and 12-h HRT. Methane formation was observed when the longer HRT was applied. Results demonstrated the feasibility to produce hydrogen from this waste without a previous pre-treatment.

  10. Self-cleaning and mechanical properties of modified white cement with nanostructured TiO2.

    Science.gov (United States)

    Khataee, R; Heydari, V; Moradkhannejhad, L; Safarpour, M; Joo, S W

    2013-07-01

    In the present study, self-cleaning and mechanical properties of white Portland cement by addition of commercial available TiO2 nanoparticles with the average particle size of 80 nm were investigated. X-ray diffraction (XRD), transmission electron microscopy (TEM) and BET were used to characterize TiO2 nanoparticles. For determination of self-cleaning properties of TiO2-modified white cement, colorimetric tests in decolorization of C.I. Basic Red 46 (BR46) in comparison to unmodified cement samples was applied. The results indicated that with increasing the amount of TiO2 nanoparticles in modified cement, self-cleaning property of the samples increased. The mechanical properties of TiO2-modified and unmodified cement samples, such as time of setting of hydraulic cement, compressive strength of hydraulic cement mortar and flexural strength of hydraulic cement mortar were examined. The results indicated that addition of TiO2 nanoparticles up to maximum replacement level of 1.0% improved compressive and flexural strength and decreased its setting time.

  11. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-04-15

    The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter.

  12. Essays of leaching in cemented products containing simulated waste from evaporator concentrated of PWR reactor; Ensaios de lixiviacao em produtos cimentados contendo rejeito simulado de concentrado do evaporador de reator PWR

    Energy Technology Data Exchange (ETDEWEB)

    Haucz, Maria Judite A.; Calabria, Jaqueline A. Almeida; Tello, Cledola Cassia O.; Candido, Francisco Donizete; Seles, Sandro Rogerio Novaes, E-mail: hauczmj@cdtn.b, E-mail: jaalmeida@cdtn.b, E-mail: tellocc@cdtn.b, E-mail: fdc@cdtn.b, E-mail: seless@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-10-26

    This paper evaluated the results from leaching resistance essays of cemented products, prepared from three distinct formulations, containing simulated waste of concentrated from the PWR reactor evaporator. The leaching rate is a parameter of qualification of solidified products containing radioactive waste and is determined in accordance with regulation ISO 6961. This procedure evaluates the capacity of transfer organic and inorganic substances presents in the waste through dissolution in the extractor medium. For the case of radioactive waste it is reached the more retention of contaminants in the cemented product, i.e.the lesser value of lixiviation rate. Therefore, this work evaluated among the proposed formulation that one which attend the criterion established in the regulation CNEN-NN-6.09

  13. INFLUENCE OF GLASS CULLET IN CEMENT PASTES

    Institute of Scientific and Technical Information of China (English)

    A.Karamberi; E.Chaniotakis; D.Papageorgiou; A.Moutsatsou

    2006-01-01

    The present study investigates glass and cement compatibility with a view to use glass as a cement replacement. Amber, flint and green glasses were chosen due to their prevalence in the Greek market as packaging materials. The factors under investigation were the pozzolanicity of the glass cullet, the hydration rate and the mechanical strength development of the cement pastes, as well as the expansion of the specimens due to alkali-silica reaction.Moreover, the potential enhancement of glass pozzolanic activity was examined. The results of the study were encouraging to show the potentiality of utilising glass cullet in cementitious products.

  14. Calzos pentagonales cementados: influencia de la velocidad de corte en la productividad y los costos//Cemented pentagonal inserts: influence of cutting speed on productivity and costs

    Directory of Open Access Journals (Sweden)

    David Machín-Valle

    2013-09-01

    Full Text Available Las herramientas de corte con sujeción mecánica (calzos o insertos son utilizadas en procesos de mecanizado de alta productividad. El objetivo del trabajo consiste en determinar la influencia de la velocidad de corte del proceso de torneado en la productividad y los costos. En el estudio se emplearon calzos pentagonales de carburo cementado de producción nacional. Como material a elaborar fueutilizado el acero Cr12Mo, utilizándose varias velocidades de corte, manteniéndose constante el avance y la profundidad, hasta alcanzar el desgaste límite del flanco del calzo (0,5 mm para obtener la ecuación que relaciona la velocidad de corte y el tiempo de vida útil del calzo. También fue establecida la influencia de la velocidad de corte sobre los tiempos de maquinado y los costos productivos respectivamente. Por último, la velocidad de corte obtenida para máxima productividad es 255.45 m/min y para el menor costo 120,03 m/min.Palabras claves: torneado, calzos pentagonales, productividad, velocidad de corte.______________________________________________________________________________AbstractCutting tools with mechanical clamping (inserts are used in high productivity machining processes. The objective of the study was to determine the influence of turning process cutting speed on productivity and costs. Cuban pentagonal cemented carbide inserts were used. The turning of Cr12Mo was performed atvarious cutting speeds and remained constant feed and depth. The insert´s flank wear behavior and the equation that relates the cutting speed and the insert life were determined. The influence of the cutting speed on machining time and production costs respectively was established too. It was determined thatthe cutting speed for maximum productivity is 255.45 m / min and for the lowest cost is 120.03 m / min.Key words: turning, pentagonal inserts, productivity, cutting speed.

  15. Hydraulic conductance as well as nitrogen accumulation plays a role in the higher rate of leaf photosynthesis of the most productive variety of rice in Japan

    Science.gov (United States)

    Taylaran, Renante D.; Adachi, Shunsuke; Ookawa, Taiichiro; Usuda, Hideaki; Hirasawa, Tadashi

    2011-01-01

    An indica variety Takanari is known as one of the most productive rice varieties in Japan and consistently produces 20–30% heavier dry matter during ripening than Japanese commercial varieties in the field. The higher rate of photosynthesis of individual leaves during ripening has been recognized in Takanari. By using pot-grown plants under conditions of minimal mutual shading, it was confirmed that the higher rate of leaf photosynthesis is responsible for the higher dry matter production after heading in Takanari as compared with a japonica variety, Koshihikari. The rate of leaf photosynthesis and shoot dry weight became larger in Takanari after the panicle formation and heading stages, respectively, than in Koshihikari. Roots grew rapidly in the panicle formation stage until heading in Takanari compared with Koshihikari. The higher rate of leaf photosynthesis in Takanari resulted not only from the higher content of leaf nitrogen, which was caused by its elevated capacity for nitrogen accumulation, but also from higher stomatal conductance. When measured under light-saturated conditions, stomatal conductance was already decreased due to the reduction in leaf water potential in Koshihikari even under conditions of a relatively small difference in leaf–air vapour pressure difference. In contrast, the higher stomatal conductance was supported by the maintenance of higher leaf water potential through the higher hydraulic conductance in Takanari with the larger area of root surface. However, no increase in root hydraulic conductivity was expected in Takanari. The larger root surface area of Takanari might be a target trait in future rice breeding for increasing dry matter production. PMID:21527630

  16. Hydraulic conductance as well as nitrogen accumulation plays a role in the higher rate of leaf photosynthesis of the most productive variety of rice in Japan.

    Science.gov (United States)

    Taylaran, Renante D; Adachi, Shunsuke; Ookawa, Taiichiro; Usuda, Hideaki; Hirasawa, Tadashi

    2011-07-01

    An indica variety Takanari is known as one of the most productive rice varieties in Japan and consistently produces 20-30% heavier dry matter during ripening than Japanese commercial varieties in the field. The higher rate of photosynthesis of individual leaves during ripening has been recognized in Takanari. By using pot-grown plants under conditions of minimal mutual shading, it was confirmed that the higher rate of leaf photosynthesis is responsible for the higher dry matter production after heading in Takanari as compared with a japonica variety, Koshihikari. The rate of leaf photosynthesis and shoot dry weight became larger in Takanari after the panicle formation and heading stages, respectively, than in Koshihikari. Roots grew rapidly in the panicle formation stage until heading in Takanari compared with Koshihikari. The higher rate of leaf photosynthesis in Takanari resulted not only from the higher content of leaf nitrogen, which was caused by its elevated capacity for nitrogen accumulation, but also from higher stomatal conductance. When measured under light-saturated conditions, stomatal conductance was already decreased due to the reduction in leaf water potential in Koshihikari even under conditions of a relatively small difference in leaf-air vapour pressure difference. In contrast, the higher stomatal conductance was supported by the maintenance of higher leaf water potential through the higher hydraulic conductance in Takanari with the larger area of root surface. However, no increase in root hydraulic conductivity was expected in Takanari. The larger root surface area of Takanari might be a target trait in future rice breeding for increasing dry matter production.

  17. Optimization study and neutronic and thermal-hydraulic design calculations of a 75 KWTH aqueous homogeneous reactor for medical isotopes production

    Energy Technology Data Exchange (ETDEWEB)

    Perez, Daniel Milian; Lorenzo, Daniel E. Milian; Garcia, Lorena P. Rodriguez; Llanes, Jesus Salomon; Hernandez, Carlos R. Garcia, E-mail: dperez@instec.cu, E-mail: dmilian@instec.cu, E-mail: lorenapilar@instec.cu, E-mail: cgh@instec.cu [Instituto Superior de Tecnologias y Ciencias Aplicadas (InSTEC), La Habana (Cuba); Lira, Carlos A. Brayner de Oliveira, E-mail: cabol@ufpe.br [Universidade Federal de Pernambuco (UFPE), Recife (Brazil); Rodriguez, Manuel Cadavid, E-mail: mcadavid2001@yahoo.com [Tecnologia Nuclear Medica Spa, TNM (Chile)

    2015-07-01

    {sup 99m}Tc is the most common radioisotope used in nuclear medicine. It is a very useful radioisotope, which is used in about 30-40 million procedures worldwide every year. Medical diagnostic imaging techniques using {sup 99m}Tc represent approximately 80% of all nuclear medicine procedures. Although {sup 99m}Tc can be produced directly on a cyclotron or other type of particle accelerator, currently is almost exclusively produced from the beta-decay of its 66-h parent {sup 99}Mo. {sup 99}Mo production system in an Aqueous Homogeneous Reactor (AHR) is potentially advantageous because of its low cost, small critical mass, inherent passive safety, and simplified fuel handling, processing and purification characteristics. In this paper, an AHR conceptual design using Low Enriched Uranium (LEU) is studied and optimized for the production of {sup 99}Mo. Aspects related with the neutronic behavior such as optimal reflector thickness, critical height, medical isotopes production and the reactivity feedback introduced in the solution by the volumetric expansion of the fuel solution due to thermal expansion of the fuel solution and the void volume generated by radiolytic gas bubbles were evaluated. Thermal-hydraulics studies were carried out in order to show that sufficient cooling capacity exists to prevent fuel overheating. The neutronic and thermal-hydraulics calculations have been performed with the MCNPX computational code and the version 14 of ANSYS CFX respectively. The neutronic calculations demonstrated that the reactor is able to produce 370 six-day curies of {sup 99}Mo in 5 days operation cycles and the CFD simulation demonstrated that the heat removal systems provide sufficient cooling capacity to prevent fuel overheating, the maximum temperature reached by the fuel (89.29 deg C) was smaller to the allowable temperature limit (90 deg C). (author)

  18. Application of double faced pressure hydraulic molding press in the production of automobile interiors%双面对压成形液压机在汽车生产中的应用

    Institute of Scientific and Technical Information of China (English)

    顾玉红

    2012-01-01

    The status of traditional hydraulic molding press in the production of automobile interiors has been introduced. The advantages and development trend of double faced pressure hydraulic molding press in the production of same domain have been put forward.%介绍了普通成形液压机在汽车内饰件生产中的应用现状.在此基础上介绍了双面对压成形液压机在该领域中的优势及其发展趋势.

  19. The suitability of a supersulfated cement for nuclear waste immobilisation

    Energy Technology Data Exchange (ETDEWEB)

    Collier, N.C., E-mail: nick.collier@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Callaghan Innovation, 69 Gracefield Road, PO Box 31310, Lower Hutt 5040 (New Zealand); Gordon, L.E. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Geopolymer and Minerals Processing Group, Department of Chemical and Biomolecular Engineering, University of Melbourne, Parkville, Victoria 3010 (Australia); Ko, S.-C. [Holcim Technology Ltd, Hagenholzstrasse 85, CH-8050 Zurich (Switzerland)

    2014-09-15

    Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  20. Development of an Improved Cement for Geothermal Wells

    Energy Technology Data Exchange (ETDEWEB)

    Trabits, George [Trabits Group, LLC, Wasilla, AK (United States)

    2015-04-20

    After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

  1. Basalt waste added to Portland cement

    Directory of Open Access Journals (Sweden)

    Thiago Melanda Mendes

    2016-08-01

    Full Text Available Portland cement is widely used as a building material and more than 4.3 billion tons were produced in 2014, with increasing environmental impacts by this industry, mainly through CO2 emissions and consumption of non-removable raw materials. Several by-products have been used as raw materials or fuels to reduce environmental impacts. Basaltic waste collected by filters was employed as a mineral mixture to Portland cement and two fractions were tested. The compression strength of mortars was measured after 7 days and Scanning Electron Microscopy (SEM and Electron Diffraction Scattering (EDS were carried out on Portland cement paste with the basaltic residue. Gains in compression strength were observed for mixtures containing 2.5 wt.% of basaltic residue. Hydration products observed on surface of basaltic particles show the nucleation effect of mineral mixtures. Clinker substitution by mineral mixtures reduces CO2 emission per ton of Portland cement.

  2. PRINCIPLES OF RE-ENGINEERING METHODOLOGY FOR TECHNOLOGICAL PROCESS IN PROCESSING OF RAW MATERIAL COMPONENTS WHILE PRODUCING CEMENT AND SILICATE PRODUCTS

    Directory of Open Access Journals (Sweden)

    I. A. Busel

    2014-01-01

    necessity to modernize technological equipment used for grinding raw material components with the purpose to improve efficiency and quality, power- and resource saving. The possibility of using various grinding aids that permit to increase grinding productivity is shown in the paper. The paper studies an automation concept of the control system which used for grinding process of mineral raw material. A conceptual model for complexation of various methods grinding aids has been proposed in the paper. The paper presents methodological principles for simulation of technological process used for processing of mineral raw material while producing cement and silicate products. The parameters which are to be controlled and which are necessary for development of computer simulations of technological grinding process have been determined in the paper. The paper justifies an application of imitation simulation for creation of computer models. Methodology for imitation simulation of the technological process has been studied in the paper. The paper confirms the possibility to use analytical and probability methods. Imitation simulations of a grinding mill operation have been developed on the basis of experimental data and probability functions. The possibility of controlling technological process of raw material grinding has been demonstrated in the paper.While implementing the proposed complex of organizational and technical recommendations it is possible to increase grinding productivity up to 30-50 % and significantly reduce и существенно снизить energy consumption for mineral raw material grinding during production of cement and silicate products. The combined reengineering methodology for grinding process including all the mentioned intensification methods substantially increases quality of final products and reduces its self-cost that will favour its compatibility and attractiveness for consumers.

  3. Hydraulic retention time affects stable acetate production from tofu processing wastewater in extreme-thermophilic (70°C) mixed culture fermentation.

    Science.gov (United States)

    Chen, Yun; Zhang, Fang; Wang, Ting; Shen, Nan; Yu, Zhong-Wei; Zeng, Raymond J

    2016-09-01

    Acetate is an important industrial chemical and its production from wastes via mixed culture fermentation (MCF) is economic. In this work, the effect of hydraulic retention time (HRT) on acetate production from tofu processing wastewater (TPW) in extreme-thermophilic (70°C) MCF was first investigated. It was found that long HRT (>3days) could lead to less acetate production while stable acetate production was achieved at short HRT (3days) with the yield of 0.57g-COD/g-CODTPW. The microbial community analysis showed that hydrogenotrophic methanogens (mainly Methanothermobacter) occupied up to 90% of archaea at both HRTs of 3 and 5days. However, Coprothermobacter, the main acetate-degraders, decreased from 35.74% to 10.58% of bacteria when HRT decreased from 5 to 3days, supporting the aggravation of syntrophic acetate oxidation in long HRT. This work demonstrated that HRT was a crucial factor to maintain stable acetate production from TPW in extreme-thermophilic MCF.

  4. Effects of pH, hydraulic retention time and organic loading rate on biohydrogen production from the anaerobic fermentation of agri-food wastewater

    Energy Technology Data Exchange (ETDEWEB)

    Won, S.; Lau, A. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Chemical and Biological Engineering

    2009-07-01

    This presentation reported on an experimental study in which biohydrogen was produced via anaerobic fermentation of dairy wastewater using a 6 L sequencing batch reactor. Tests were performed at ambient temperature and varying pH, hydraulic retention time (HRT) and organic loading rate (OLR). The seed sludge was not pretreated. The tests showed that methanogenic activity could be suppressed via short HRT and large OLR changes. However, the maximum hydrogen production rate was only 0.08 L/L per day without pH control. The rate of hydrogen production increased considerably when sucrose-rich synthetic wastewater was used as the substrate, and when pH was controlled. When HRT was reduced from 2.5 days to 1.25 days, observed hydrogen yield and hydrogen production rate reached 73 per cent and 4.38 L/L per day, respectively, for an optimal pH of 4.0. Volatile fatty acid was analyzed in order to determine the microbial metabolic pathway that favours increased hydrogen production. It was concluded that the co-fermentation of agri-food wastewater could improve the utilization of animal wastewater for the production of biohydrogen.

  5. The contemporary cement cycle of the United States

    Science.gov (United States)

    Kapur, A.; Van Oss, H. G.; Keoleian, G.; Kesler, S.E.; Kendall, A.

    2009-01-01

    A country-level stock and flow model for cement, an important construction material, was developed based on a material flow analysis framework. Using this model, the contemporary cement cycle of the United States was constructed by analyzing production, import, and export data for different stages of the cement cycle. The United States currently supplies approximately 80% of its cement consumption through domestic production and the rest is imported. The average annual net addition of in-use new cement stock over the period 2000-2004 was approximately 83 million metric tons and amounts to 2.3 tons per capita of concrete. Nonfuel carbon dioxide emissions (42 million metric tons per year) from the calcination phase of cement manufacture account for 62% of the total 68 million tons per year of cement production residues. The end-of-life cement discards are estimated to be 33 million metric tons per year, of which between 30% and 80% is recycled. A significant portion of the infrastructure in the United States is reaching the end of its useful life and will need to be replaced or rehabilitated; this could require far more cement than might be expected from economic forecasts of demand for cement. ?? 2009 Springer Japan.

  6. Evaluation of four biodegradable, injectable bone cements in an experimental drill hole model in sheep.

    Science.gov (United States)

    von Rechenberg, Brigitte; Génot, Oliver R; Nuss, Katja; Galuppo, Larry; Fulmer, Mark; Jacobson, Evan; Kronen, Peter; Zlinszky, Kati; Auer, Jörg A

    2013-09-01

    Four cement applications were tested in this investigation. Two dicalcium phosphate dihydrate (DCPD-brushite) hydraulic cements, an apatite hydraulic fiber loaded cement, and a calcium sulfate cement (Plaster of Paris) were implanted in epiphyseal and metaphyseal cylindrical bone defects in sheep. The in vivo study was performed to assess the biocompatibility and bone remodeling of four cement formulations. After time periods of 2, 4, and 6 months, the cement samples were clinically and histologically evaluated. Histomorphometrically, the amount of new bone formation, fibrous tissue, and bone marrow and the area of remaining cement were measured. In all specimens, no signs of inflammation were detectable either macroscopically or microscopically. Cements differed mainly in their resorption time. Calcium sulfate was already completely resorbed at 2 months and showed a variable amount of new bone formation and/or fibrous tissue in the original drill hole over all time periods. The two DCPD cements in contrast were degraded to a large amount at 6 months, whereas the apatite was almost unchanged over all time periods.

  7. Development of a novel cement by conversion of hopeite in set zinc phosphate cement into biocompatible apatite.

    Science.gov (United States)

    Horiuchi, Shinya; Asaoka, Kenzo; Tanaka, Eiji

    2009-01-01

    Synthetic bone cement that has zinc oxide core particles covered with hydroxyapatite (HAP) was developed; that is, the conversion of hopeite, the traditional zinc phosphate cement, into HAP was attempted. Here, hopeite is the final product of the reaction between powders and trituration liquid of the traditional zinc phosphate cement. This cement may have many advantages not only in terms of biological functions but also the setting process of the traditional cement and the mechanical properties of the developed compact if the hopeite can be converted into calcium phosphate (CP). In this study, calcium nitrate solutions of various concentrations were used for the conversion of hopeite crystals into CP. The products after the solution treatment were analyzed by X-ray diffractometry (XRD), Fourier transform infrared spectrometry (FTIR), and scanning electron microscope (SEM) observation. These results indicated that the converted scholzite crystals could be partially detected. Several types of set zinc phosphate cement with different P/L ratios were arranged. The surface products of the set cement after the solution treatment were analyzed by XRD. However, the crystal phase such as hopeite was not detected except for zinc oxide. The set cement, which was treated with the calcium nitrate solution, was immersed in simulated body fluid (SBF). HAP-like crystals on the set cement could be detected for the specimens immersed for 4 weeks. These findings suggested that the binding phase in the set cement could be converted into HAP by immersion in SBF.

  8. Cement clinker structure during plasma-chemical synthesis and its influence on cement properties

    Science.gov (United States)

    Sazonova, N.; Skripnikova, N.; Lucenko, A.; Novikova, L.

    2015-01-01

    The aim of this study was to determine the degree of influence of cement clinker cooling modes, synthesized in a low-temperature plasma, its structure and physico-mechanical properties. The raw mixture consisting of marble, sand, ash from thermal power plants and py- rite cinders were used, which are characterized by saturation factor (1,045); silicate (2,35) and alumina (1,22) modules. It was found that the use of different cooling rates of fused cement clinker entails changes associated with the mineralogical composition (increase of alite of 8.719,2 %), morphology (variation of the mineral alite aspect ratio of 6,7-17,5), density of the structure (change in distance between the minerals from 1 to 7,5 microns), grindability, specific surface area (2600-3650 cm2/g) and, in consequence, the activity of cement (56,973,2 MPa). Disorientation of alite mineral blocks against each other, a significant amount of microcracks, affect the increase in cement specific surface area of 14,3-21,6 %, which leads to activity growth of the system. Along with this, with the rapid cooling of the samples, alite 54CaO- 16SiO2-Al2O3 MgO is formed, with single units of the structure, more deformed relatively to C3S, which has a positive effect on the hydraulic cement activity.

  9. Sisal fibre pull-out behaviour as a guide to matrix selection for the production of sisal fibre reinforced cement matrix composites

    CSIR Research Space (South Africa)

    Mapiravana, Joe

    2011-12-01

    Full Text Available Natural fibre reinforced cement composites are promising potential materials for use in panelised construction. The structural properties of these composite materials are yet to be fully understood. As the role of the natural fibre is to reinforce...

  10. ABB 800 xA 在水泥生产线原料磨车间中的应用%ABB 800 xA System in Raw Mill Plant of Cement Production Line

    Institute of Scientific and Technical Information of China (English)

    黄华潘; 周廷美; 莫易敏; 郑双

    2015-01-01

    针对某公司一条水泥生产线的控制需求,介绍了ABB 800xA系统在水泥原料磨生产线中的应用。在ABB 800xA系统的Control Builder M软件中进行编程,采用FBD功能块语言,在集成环境下进行硬件、软件和网络的组态。以ABB AC800M为主控制器,并在Graphic Builder软件中进行生产线画面的绘制。整个水泥生产线原料磨控制系统已经通过业主公司的FAT验证,实现了水泥原料磨生产线的全自动控制。%Aiming at control requirements in a cement production line , the ABB 800xA system applied in cement raw mill production line was introduced .Programming was realized by software of Control Builder M in ABB 800xA systems using FBD function block language .The hardware , software and networks were configured in an integrated environment .And the flow line was drawn in the software of Graphic Builder .The whole raw mill control system of cement production line was verified by the in -vestor company's FAT.The fully automatic control was achieved in raw mill cement production line .

  11. An Experimental Study on Solidifying Municipal Sewage Sludge through Skeleton Building Using Cement and Coal Gangue

    Directory of Open Access Journals (Sweden)

    Jiankang Yang

    2017-01-01

    Full Text Available The municipal sewage sludge typically has very high water content and low shear strength. Conventional methods of lime and cement solidification of municipal sewage sludge often suffer high cost, significant drying shrinkage, frequent cracking, high hydraulic conductivity, and low strength. To overcome these shortcomings, in this paper a skeleton-building method was used to solidify municipal sewage sludge in which coal gangue, cement and clay, and fiber were used as skeleton materials, cementation materials, and filling materials, respectively. Comprehensive laboratory tests including cracking, nitrogen adsorption, triaxial shearing, and permeability tests were performed to determine cracking, pore structure, shear strength, and hydraulic conductivity of municipal sewage sludge solidified with different proportions of coal gangue, cement, fiber, and clay. Based upon the experimental results, the mechanisms of the skeleton building using cement and coal gangue were discussed and factors controlling the mechanical and hydraulic behavior of the solidified soils were analyzed at both microscopic and macroscopic levels. Based upon the test results and analyses, recommendations were made for solidifying municipal sewage sludge through skeleton building using cement and coal gangue. The solidified soils have high soil strength, high resistance to cracking, and low hydraulic conductivity which are sufficient for being used as landfill liner.

  12. Biocompatibility and resorption of a brushite calcium phosphate cement.

    Science.gov (United States)

    Theiss, Felix; Apelt, Detlef; Brand, Bastian; Kutter, Annette; Zlinszky, Katalin; Bohner, Marc; Matter, Sandro; Frei, Christian; Auer, Joerg A; von Rechenberg, Brigitte

    2005-07-01

    A hydraulic calcium phosphate cement with beta-tricalcium phosphate (TCP) granules embedded in a matrix of dicalcium phosphate dihydrate (DCPD) was implanted in experimentally created defects in sheep. One type of defect consisted of a drill hole in the medial femoral condyle. The other, partial metaphyseal defect was located in the proximal aspect of the tibia plateau and was stabilized using a 3.5 mm T-plate. The bone samples of 2 animals each per group were harvested after 2, 4, 6 and 8 weeks. Samples were evaluated for cement resorption and signs of immediate reaction, such as inflammation, caused by the cement setting in situ. Differences regarding these aspects were assessed for both types of defects using macroscopical, radiological, histological and histomorphometrical evaluations. In both defects the brushite matrix was resorbed faster than the beta-TCP granules. The resorption front was followed directly by a front of new bone formation, in which residual beta-TCP granules were embedded. Cement resorption occurred through (i) extracellular liquid dissolution with cement disintegration and particle formation, and (ii) phagocytosis of the cement particles through macrophages. Signs of inflammation or immunologic response leading to delayed new bone formation were not noticed at any time. Cement degradation and new bone formation occurred slightly faster in the femur defects.

  13. Obtenção de concretos auto-escoantes zero-cimento a partir do controle reológico da matriz Production of self-flow zero-cement castables based on matrix rheological control

    Directory of Open Access Journals (Sweden)

    A. R. Studart

    2000-03-01

    Full Text Available Os concretos refratários auto-escoantes com reduzido teor de cimento têm se destacado pelo fato de associarem a facilidade de aplicação dos concretos de elevada fluidez, com o bom desempenho termomecânico dos refratários contendo baixo teor de CaO. Através do controle simultâneo da distribuição granulométrica e do estado de dispersão da matriz, é possível eliminar o cimento aluminoso (fonte de CaO e quaisquer outros ligantes hidráulicos do concreto, mantendo sua auto-escoabilidade. Os concretos obtidos, denominados zero-cimento, apresentam resistência mecânica a verde compatível com aplicações industriais e excelentes propriedades a altas temperaturas. Neste trabalho, são apresentadas as condições de dispersão da matriz necessárias para a obtenção dos concretos zero-cimento, após um ajuste granulométrico prévio. As faixas de pH e de teor de dispersante ideais para a otimização da reologia da matriz são apresentadas graficamente em um mapa de estabilidade, o qual mostrou-se uma ferramenta bastante útil para a formulação dos concretos auto-escoantes zero-cimento.Self-flow low-cement refractory castables have attracted much attention in the latest years because they combine the installation benefits of high-flowability castables with the good thermomechanical behaviour of low CaO-content refractories. By simultaneously controlling the castable particle size distribution and the matrix dispersion state, it becomes possible to eliminate the aluminous cement (CaO source or any other hydraulic binder in the castable, keeping its self-flow ability. Such castables, named self-flow zero-cement castables, exhibit pre-firing mechanical strength compatible with industrial applications and outstanding high temperature properties. The matrix dispersion conditions necessary to obtain these castables are presented in this work. The optimum range of pH and dispersant amount for the matrix rheological optimisation are

  14. Numerical Simulation of Permeability Change in Wellbore Cement Fractures after Geomechanical Stress and Geochemical Reactions Using X-ray Computed Tomography Imaging.

    Science.gov (United States)

    Kabilan, Senthil; Jung, Hun Bok; Kuprat, Andrew P; Beck, Anthon N; Varga, Tamas; Fernandez, Carlos A; Um, Wooyong

    2016-06-21

    X-ray microtomography (XMT) imaging combined with three-dimensional (3D) computational fluid dynamics (CFD) modeling technique was used to study the effect of geochemical and geomechanical processes on fracture permeability in composite Portland cement-basalt caprock core samples. The effect of fluid density and viscosity and two different pressure gradient conditions on fracture permeability was numerically studied by using fluids with varying density and viscosity and simulating two different pressure gradient conditions. After the application of geomechanical stress but before CO2-reaction, CFD revealed fluid flow increase, which resulted in increased fracture permeability. After CO2-reaction, XMT images displayed preferential precipitation of calcium carbonate within the fractures in the cement matrix and less precipitation in fractures located at the cement-basalt interface. CFD estimated changes in flow profile and differences in absolute values of flow velocity due to different pressure gradients. CFD was able to highlight the profound effect of fluid viscosity on velocity profile and fracture permeability. This study demonstrates the applicability of XMT imaging and CFD as powerful tools for characterizing the hydraulic properties of fractures in a number of applications like geologic carbon sequestration and storage, hydraulic fracturing for shale gas production, and enhanced geothermal systems.

  15. Case Study of the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Coito, Fred; Powell, Frank; Worrell, Ernst; Price, Lynn; Friedmann, Rafael

    2005-05-01

    California is the largest cement producing state in theU.S., accounting for between 10 percent and 15 percent of U.S. cementproduction and cement industry employment. The cement industry inCalifornia consists of 31 sites that consume large amounts of energy,annually: 1,600 GWh of electricity, 22 million therms of natural gas, 2.3million tons of coal, 0.25 tons of coke, and smaller amounts of wastematerials, including tires. The case study summarized in this paperfocused on providing background information, an assessment ofenergy-efficiency opportunities and barriers, and program recommendationsthat can be used by program planners to better target products to thecement industry. The primary approach to this case study involvedwalk-through surveys of customer facilities and in depth interviews withcustomer decision makers and subsequent analysis of collected data. Inaddition, a basic review of the cement production process was developed,and summary cement industry energy and economic data were collected, andanalyzed. The analysis of secondary data provides background informationon the cement industry and identification of potential energy-efficiencyopportunities. The interviews provide some understanding of the customerperspective about implementation of energy-efficiencyprojects.

  16. Carbonate Looping for De-Carbonization of Cement Plants

    OpenAIRE

    2011-01-01

    Cement industry is one of the largest emitter of CO2 other than power generation plants, which includes the emissions from combustion of fuel and also from calcination of limestone for clinker production. In order to reduce CO2 emissions from the cement industry an effective an economically feasible technology is to be developed. The carbonate looping process is a promising technology, which is particularly suitable for the cement industry as limestone could be used for capture and release of...

  17. A non-destructive test method to monitor corrosion products and corrosion-induced cracking in reinforced cement based materials

    DEFF Research Database (Denmark)

    Michel, Alexander; Pease, Bradley Justin; Peterova, Adela

    2011-01-01

    This paper introduces a non-destructive test method to monitor the development of corrosion products as well as the corrosion-induced formation and propagation of cracks in cementitious materials. A parametric experimental investigation (utilizing x-ray attenuation measurement technique...

  18. Hydraulic fracturing system and method

    Energy Technology Data Exchange (ETDEWEB)

    Ciezobka, Jordan; Salehi, Iraj

    2017-02-28

    A hydraulic fracturing system and method for enhancing effective permeability of earth formations to increase hydrocarbon production, enhance operation efficiency by reducing fluid entry friction due to tortuosity and perforation, and to open perforations that are either unopened or not effective using traditional techniques, by varying a pump rate and/or a flow rate to a wellbore.

  19. Research of magnesium phosphosilicate cement

    Science.gov (United States)

    Ding, Zhu

    Magnesium phosphosilicate cement (MPSC) is a novel phosphate bonded cement, which consists mainly of magnesia, phosphate and silicate minerals. The traditional magnesium phosphate cements (MPCs) usually composed by ammonium phosphate, and gaseous ammonia will emit during mixing and in service. There is no noxious ammonia released from MPSC, furthermore, it can recycle a large volume of the non-hazardous waste. The goal of this research is to investigate the composition, reaction products, reaction mechanism, microstructure, properties, durability and applications of the MPSC. MPSC sets rapidly and has high early strength. It reacts better with solid industrial waste when compared to Portland cement. Many solid industrial wastes, such as fly ash, steel slag, coal gangue, red coal gangue, red mud, barium-bearing slag, copper slag, silica fume, and ground granulated blast furnace slag, have been used as the main component (40% by weight) in MPSC. The research has found that these aluminosilicate (or ironsilicate, or calciumsilicate) minerals with an amorphous or glass structure can enhance the performance of MPSC. The disorganized internal structure of amorphous materials may make it possess higher reactivity compared to the crystalline phases. Chemical reaction between phosphate and these minerals may form an amorphous gel, which is favorable to the cementing. Borax, boric acid and sodium tripolyphosphate have been used as retardants in the MPSC system. It is found that boric acid has a higher retarding effect on the setting of cement, than borax does. However, sodium polyphosphate accelerates the reaction of MPSC. The hydration of MPSC is exothermic reaction. The heat evolution may prompt hydrates formation, and shorten the setting process. Modern materials characterization techniques, XRD, DSC, TG-DTA FTIR, XPS, MAS-NMR, SEM, TEM, MIP, etc. were used to analyze the phase composition, micro morphology, and microstructure of hardened MPSC. The main hydration product

  20. Study on the hardening mechanism of cement asphalt binder

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The hydration and hardening mechanism of cement asphalt binder(CAB) was studied.The early hydration process,hydration products and paste microstructure of CAB made by Portland cement and anionic asphalt emulsion were investigated by calorimetry,X-ray diffraction,and environmental scanning electron microscopy.The early hydration process of CAB can be characterized as 5 stages similar to those of Portland cement.There is no chemical reaction detected between cement and asphalt,hence no new hydration products other than those of Portland cement are produced.The hardening of CAB begins with the hydration of cement.When the hydration of cement comes into the acceleration period and its exothermic rate comes to the maximum,the coalescence of asphalt particles in asphalt emulsion is triggered.In the hardened system of CAB,it was found that the hydration products of cement form the skeleton and are covered by the continuous asphalt film.They formed an interpenetrating network system.The emulsifiers in the asphalt emulsion may retard the hydration process of cement.

  1. Evaluation of red mud as pozzolanic material in replacement of cement for production of mortars; Avaliacao da lama vermelha como material pozolanico em substituicao ao cimento para producao de argamassas

    Energy Technology Data Exchange (ETDEWEB)

    Manfroi, E.P.; Cheriaf, M.; Rocha, J.C., E-mail: elizmanfroi@yahoo.com.b, E-mail: malik@valores.ufsc.b [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Civil

    2010-07-01

    Red mud is a by-product of the alkaline extraction of aluminum from the bauxite and represents a renewed environmental problem due the significant annual throughput by the plants. In the present work, the pozzolanic properties of Brazilian red mud fired at 600, 700, 800 and 900 deg C were investigated by monitoring lime consumption using DTA analysis and Brazilian standard methodology NBR 5772 (1992). Products and kinetics of hydration were determined in cement pastes produced with 5 and 15% red mud using x-ray diffraction and DTA analysis. Compressive strength and capillary absorption tests were realized on mortars constituted by 5, 10 and 15% red mud in replacement of cement. When calcined at 600 deg C, the red mud develops good pozzolanic properties, and the compressive strength of mortars produced with this waste meet values in accordance with regulatory standard. These results shown than red mud can be used, in partial replacement of cement, as new construction material to produce sustainable mortars with low environmental impact. (author)

  2. Resistance of Phosphogypsum Cement Pozzolanic Compositions against the Influence of Water

    Directory of Open Access Journals (Sweden)

    Sergejus GAIDUČIS

    2011-09-01

    Full Text Available The reprocessing of freshly removed extractive hemihydrate phosphogypsum into hydraulic composite phosphogypsum cement pozzolana (PGCP binder using mechanical activation is analyzed in this work. In order to increase the effectiveness of the dealing with phosphogypsum reprocessing problem and to lower the energy consumption required for the production of binding materials from phosphogypsum, physical mechanical and water resistance properties of the PGCP binder with less amount (10 % of cement (PGCP(10 were analyzed and compared with the properties of conventional PGCP binder, where the amount of cement is 20 % (PGCP(20. The PGCP binder with pozzolana additives of two types - carbonate opoka and microsilica are analysed. Fresh wet hemihydrate phosphogypsum, cement and pozzolana additive were mechanically activated together and from resulting mixture the samples were formed by vibrating. Compressive strength of PGCP(10 samples after 28 days was 26 MPa - 29 MPa, after 4 months - 30 MPa - 32 MPa, PGCP(20 - 32 MPa - 35 MPa and 36 MPa - 42 MPa accordingly. It is found, that hardened PGCP(10 are also quite resistant to short-term (2 days impact of water (softening coefficient was 0.91 - 0.94, however, its resistance to long-term impact of water is significantly less than PGCP(20. PGCP with microsilica is more strength and more resistant to impact of water than PGCP with opoka. Both, PGCP with opoka, as well as the ones with microsilica, are resistant to the formation of ettringite. However, the primary ettringite and high amount of carbonates, found in the PGCP with opoka, stimulates the formation of thaumasite at low positive temperature and humidity.http://dx.doi.org/10.5755/j01.ms.17.3.599

  3. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  4. Review of Well Operator Files for Hydraulically Fractured Oil and Gas Production Wells: Well Design and Construction Fact Sheet

    Science.gov (United States)

    EPA reviewed a statistically representative sample of oil and gas production wells reported by nine service companies to help understand the role of well design and construction practices preventing pathways for subsurface fluid movement.

  5. Personal exposure to inhalable cement dust among construction workers.

    Science.gov (United States)

    Peters, Susan; Thomassen, Yngvar; Fechter-Rink, Edeltraud; Kromhout, Hans

    2009-01-01

    Objective- A case study was carried out to assess cement dust exposure and its determinants among construction workers and for comparison among workers in cement and concrete production.Methods- Full-shift personal exposure measurements were performed and samples were analysed for inhalable dust and its cement content. Exposure variability was modelled with linear mixed models.Results- Inhalable dust concentrations at the construction site ranged from 0.05 to 34 mg/m(3), with a mean of 1.0 mg/m(3). Average concentration for inhalable cement dust was 0.3 mg/m(3) (GM; range 0.02-17 mg/m(3)). Levels in the ready-mix and pre-cast concrete plants were on average 0.5 mg/m(3) (GM) for inhalable dust and 0.2 mg/m(3) (GM) for inhalable cement dust. Highest concentrations were measured in cement production, particularly during cleaning tasks (inhalable dust GM = 55 mg/m(3); inhalable cement dust GM = 33 mg/m(3)) at which point the workers wore personal protective equipment. Elemental measurements showed highest but very variable cement percentages in the cement plant and very low percentages during reinforcement work and pouring. Most likely other sources were contributing to dust concentrations, particularly at the construction site. Within job groups, temporal variability in exposure concentrations generally outweighed differences in average concentrations between workers. 'Using a broom', 'outdoor wind speed' and 'presence of rain' were overall the most influential factors affecting inhalable (cement) dust exposure.Conclusion- Job type appeared to be the main predictor of exposure to inhalable (cement) dust at the construction site. Inhalable dust concentrations in cement production plants, especially during cleaning tasks, are usually considerably higher than at the construction site.

  6. HYDRAULIC CONDUCTIVITY OF SALTSTONE FORMULATED USING 1Q11, 2Q11 AND 3Q11 TANK 50 SLURRY SAMPLES

    Energy Technology Data Exchange (ETDEWEB)

    Reigel, M.; Nichols, R.

    2012-06-27

    As part of the Saltstone formulation work requested by Waste Solidification Engineering (WSE), Savannah River National Laboratory (SRNL) was tasked with preparing Saltstone samples for fresh property analysis and hydraulic conductivity measurements using actual Tank 50 salt solution rather than simulated salt solution. Samples of low level waste salt solution collected from Tank 50H during the first, second, and third quarters of 2011 were used to formulate the Saltstone samples. The salt solution was mixed with premix (45 wt % slag, 45 wt % fly ash, and 10 wt % cement), in a ratio consistent with facility operating conditions during the quarter of interest. The fresh properties (gel, set, bleed) of each mix were evaluated and compared to the recommended acceptance criteria for the Saltstone Production Facility. ASTM D5084-03, Method C was used to measure the hydraulic conductivity of the Saltstone samples. The hydraulic conductivity of Saltstone samples prepared from 1Q11 and 2Q11 samples of Tank 50H is 4.2E-9 cm/sec and 2.6E-9 cm/sec, respectively. Two additional 2Q11 and one 3Q11 sample were not successfully tested due to the inability to achieve stable readings during saturation and testing. The hydraulic conductivity of the samples made from Tank 50H salt solution compare well to samples prepared with simulated salt solution and cured under similar conditions (1.4E-9 - 4.9E-8 cm/sec).

  7. HYDRAULICS, LOUISA COUNTY, USA

    Data.gov (United States)

    Federal Emergency Management Agency, Department of Homeland Security — Hydraulic data include spatial datasets and data tables necessary for documenting the hydraulic analysis for estimating flood stages for a flood insurance study. It...

  8. Hydraulic Hybrid Vehicles

    Science.gov (United States)

    EPA and the United Parcel Service (UPS) have developed a hydraulic hybrid delivery vehicle to explore and demonstrate the environmental benefits of the hydraulic hybrid for urban pick-up and delivery fleets.

  9. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2002-01-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems: foamed and sodium silicate slurries. Comparison studies of the three cement systems examined several properties: tensile strength, Young's modulus, water permeability, and shear bond. Testing was also done to determine the effect that temperature cycling has on the shear bond properties of the cement systems. In addition, analysis was carried out to examine alkali silica reactivity of slurries containing ULHS. Data is also presented from a study investigating the effects of mixing and pump circulation on breakage of ULHS. Information is also presented about the field application of ULHS in cementing a 7-in. intermediate casing in south Texas.

  10. Complex Fluids and Hydraulic Fracturing.

    Science.gov (United States)

    Barbati, Alexander C; Desroches, Jean; Robisson, Agathe; McKinley, Gareth H

    2016-06-07

    Nearly 70 years old, hydraulic fracturing is a core technique for stimulating hydrocarbon production in a majority of oil and gas reservoirs. Complex fluids are implemented in nearly every step of the fracturing process, most significantly to generate and sustain fractures and transport and distribute proppant particles during and following fluid injection. An extremely wide range of complex fluids are used: naturally occurring polysaccharide and synthetic polymer solutions, aqueous physical and chemical gels, organic gels, micellar surfactant solutions, emulsions, and foams. These fluids are loaded over a wide range of concentrations with particles of varying sizes and aspect ratios and are subjected to extreme mechanical and environmental conditions. We describe the settings of hydraulic fracturing (framed by geology), fracturing mechanics and physics, and the critical role that non-Newtonian fluid dynamics and complex fluids play in the hydraulic fracturing process.

  11. Hydraulic properties of ladle slags

    Directory of Open Access Journals (Sweden)

    J. Vlček

    2016-07-01

    Full Text Available The article presents results of examining of hydraulic properties of ladle slags formed during production of steel. The studied ladle slags were subjected to different cooling mode from the molten state. Based on the ability of the slag react with the water was assessed their hydraulic activity. The hydraulic properties are caused by the presence of minerals dicalcium silicate, tricalcium aluminate, mayenite, brownmillerite and dicalcium ferite. The emergence of required hydrating phases in the ladle slags is conditioned by a sufficient CaO content and their cooling rate. The contact the slag with water during processing and their ageing has a negative effect. The experiment has shown that the phase transformation of the mineral dicalcium silicate which occurs during cooling of the ladle slags cause their volume instability.

  12. Influence of Metakaolin on Hydration Products of Portland Cement Pastes%偏高岭土对硅酸盐水泥水化产物的影响

    Institute of Scientific and Technical Information of China (English)

    丁卫清; 朱教群; 周卫兵; 孙正; 喻巍

    2014-01-01

    The content of hydration products calcium hydroxide,morphology,chemical composition and packing structure of C-S-H gel for portland cement pastes with different fraction of metakaolin were investigated by TG-DSC, AFM and SEM-EDAX.Effects of different dosages of metakaolin on characteristics of hydration products were also discussed.The results show that the content of hydration products calcium hydroxide was reduced by adding metaka-olin,from 18.68% to 13.66% when metakaolin content reaches 15% after 28 days.The particle size of C-S-H gel has been tended to become small with the increasing of metakaolin content,particles gather more closely.Metakaolin reacts with the hydration products Ca(OH)2 to produce C-S-H gel with lower molar ratio of CaO and SiO2 ,which has higher strength,better stability,the construction and chemical composition of C-S-H gel can be improved.%通过热重-差式扫描量热仪、原子力显微镜、扫描电子显微镜-能谱分析研究了偏高岭土对硅酸盐水泥水化产物Ca(OH)2的含量,C-S-H 凝胶的形貌特征、化学组成和堆聚结构的影响,讨论了水化产物性质随偏高岭土掺量变化的规律。结果表明:偏高岭土的掺入,水化产物Ca(OH)2的含量相应降低,在偏高岭土掺量15%时,水化28 d龄期试样中Ca(OH)2的质量分数由18.68%降低到13.66%;同时 C-S-H 凝胶颗粒尺寸随着偏高岭土掺量的增加而逐渐减小,堆聚更加紧密,偏高岭土与水泥水化产物Ca(OH)2反应生成结构致密稳定性更好的低Ca/Si值的 C-S-H 凝胶,改善了C-S-H 凝胶的结构和化学组成。

  13. Evaluation of the U.S. Geological Survey standard elevation products in a two-dimensional hydraulic modeling application for a low relief coastal floodplain

    Science.gov (United States)

    Witt, Emitt C.

    2015-12-01

    Growing use of two-dimensional (2-D) hydraulic models has created a need for high resolution data to support flood volume estimates, floodplain specific engineering data, and accurate flood inundation scenarios. Elevation data are a critical input to these models that guide the flood-wave across the landscape allowing the computation of valuable engineering specific data that provides a better understanding of flooding impacts on structures, debris movement, bed scour, and direction. High resolution elevation data are becoming publicly available that can benefit the 2-D flood modeling community. Comparison of these newly available data with legacy data suggests that better modeling outcomes are achieved by using 3D Elevation Program (3DEP) lidar point data and the derived 1 m Digital Elevation Model (DEM) product relative to the legacy 3 m, 10 m, or 30 m products currently available in the U.S. Geological Survey (USGS) National Elevation Dataset. Within the low topographic relief of a coastal floodplain, the newer 3DEP data better resolved elevations within the forested and swampy areas achieving simulations that compared well with a historic flooding event. Results show that the 1 m DEM derived from 3DEP lidar source provides a more conservative estimate of specific energy, static pressure, and impact pressure for grid elements at maximum flow relative to the legacy DEM data. Better flood simulations are critically important in coastal floodplains where climate change driven storm frequency and sea level rise will contribute to more frequent flooding events.

  14. The Pore Structure and Hydration Performance of Sulphoaluminate MDF Cement

    Institute of Scientific and Technical Information of China (English)

    HUANG Cong-yun; YUAN Run-zhang; LONG Shi-zong

    2004-01-01

    The hydration and pore structure of sulphoaluminate MDF cement were studied by X-ray diffractometer ( XRD ), scanning electron microscope (SEM) and mercury intrusion porosimeter ( MIP ) etc. The ex-perimental results indicate that hydration products of the materials are entringites ( Aft ), aluminium hydroxide andCSH (Ⅰ) gel etc. Due to its very low water-cement ratio, hydration function is only confined to the surfaces of ce-ment grains, and there is a lot of sulphoaluminate cement in the hardenite which is unhydrated yet. Hydration re-action was rapidly carried under the condition of the heat-pressing. Therefore cement hydrates Aft, CSH (Ⅰ) andaluminium hydroxide gel fill in pores. The expansibility of Aft makes the porosity of MDF cement lower ( less than1 percent ) and the size of pore smaller (80 percent pore was less than 250A), and enhances its strength.

  15. Cement-Based Materials for Nuclear Waste Storage

    CERN Document Server

    Cau-di-Coumes, Céline; Frizon, Fabien; Lorente, Sylvie

    2013-01-01

    As the re-emergence of nuclear power as an acceptable energy source on an international basis continues, the need for safe and reliable ways to dispose of radioactive waste becomes ever more critical. The ultimate goal for designing a predisposal waste-management system depends on producing waste containers suitable for storage, transportation and permanent disposal. Cement-Based Materials for Nuclear-Waste Storage provides a roadmap for the use of cementation as an applied technique for the treatment of low- and intermediate-level radioactive wastes.Coverage includes, but is not limited to, a comparison of cementation with other solidification techniques, advantages of calcium-silicate cements over other materials and a discussion of the long-term suitability and safety of waste packages as well as cement barriers. This book also: Discusses the formulation and production of cement waste forms for storing radioactive material Assesses the potential of emerging binders to improve the conditioning of problemati...

  16. Magnesia Modification of Alkali-Activated Slag Fly Ash Cement

    Institute of Scientific and Technical Information of China (English)

    SHEN Weiguo; WANG Yiheng; ZHANG Tao; ZHOU Mingkai; LI Jiasheng; CUI Xiaoyu

    2011-01-01

    A new type of magnesia modification alkali-activated cement was prepared, the strength, setting time, shrinkage ratio and cracking behavior, as well as the composition and structure of the hydration product were investigated. The results indicate that the setting time of this cement is similar to that of the ordinary commercial cements; its strength reaches the standard of 42.5 degree cement, its cracking resistance has been remarkably improved because of the micro-aggregate effect of fly ash and shrinkage compensating of magnesia.

  17. Cementing and formation damage; Cimentacao e dano a formacao

    Energy Technology Data Exchange (ETDEWEB)

    Souza, David Soares de [PETROBRAS, BA (Brazil). Distrito de Perfuracao da Bahia. Div. de Tecnicas e Operacoes

    1994-07-01

    This work presents a general perspective on cementing and formation damage. Few relative experiments to the damage to the formation, that they involve the casing activity and cementing, consider all the factors that affect these operations. So that she can analyze the contribution of a primary cementing has in the formation damage , it should be considered, also, the contribution of the drilling fluid and of the operation of the perforation. With base in experimental data of several accomplished studies, it can be concluded that a primary cementing has small, or any, contribution in the decrease of the productivity of an oil well.

  18. ASSESSMENT OF WORK ZONE NOISE LEVELS AT A CEMENT ...

    African Journals Online (AJOL)

    Osondu

    2012-03-24

    Mar 24, 2012 ... factors affecting human health in today's ... Cement production is one of the major ... The offices and restaurant were considered as .... Figure 1 Classification of noise levels in different production sections during operation ...

  19. Improving the CO2 performance of cement, part III : The relevance of industrial symbiosis and how to measure its impact

    OpenAIRE

    2015-01-01

    Cement production contributes to extensive CO2 emissions. However, the climate impact can vary significantly between different production systems and different types of cement products. The market is dominated by ordinary Portland cement, which is based on primary raw materials and commonly associated with combustion of vast amounts of fossil fuels. Therefore, the production of Portland cement can be described as a rather linear process. But there are alternative options, for example, involvi...

  20. Leaching of metals from cement under simulated environmental conditions.

    Science.gov (United States)

    Lu, Huixia; Wei, Fang; Tang, Jingchun; Giesy, John P

    2016-03-15

    Leaching of metals from cement under various environmental conditions was measured to evaluate their environmental safety. A cement product containing clinker, which was produced from cement kiln co-processing of hazardous wastes, was solidified and leaching of metals was characterized using the 8-period test. Concentrations and speciation of metals in cements were determined. Effects of ambient environment and particle size on leachability of metals and mineralogical phases of cement mortars were evaluated by use of XRD and SEM. Results indicated that metals in cements were leachable in various media in descending order of: sea water, groundwater and acid rain. Cr, Ni, As, Co and V were leached by simulated sea water, while Cu, Cd, Pb, Zn, Mn, Sb and Tl were not leached in simulated sea water, groundwater or acid rain. When exposed to simulated acid rain or groundwater, amounts of Cr, Ni, As and V leached was inversely proportional to particle size of cement mortar. According to the one-dimensional diffusion equation, Cr was most leachable and the cumulative leached mass was predicted to be 9.6 mg kg(-1) after 20 years. Results of this study are useful in predicting releases of metals from cement products containing ash and clinkers cement kiln co-processing of hazardous wastes, so that they can be safely applied in the environment.

  1. Development of nanosilica bonded monetite cement from egg shells

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Huan, E-mail: huanzhou@cczu.edu.cn [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Agarwal, Anand K.; Goel, Vijay K. [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

    2015-05-01

    This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement.

  2. Estimation of fault hydraulic properties on regional time and spatial scales using pre-production overpressure distribution

    NARCIS (Netherlands)

    Peters, E.; Verweij, J.M.

    2015-01-01

    This paper presents preliminary results of the analysis and interpretation of the observed pre-production fluid overpressure distribution in Rotliegend sandstones in block L8 in the Dutch offshore. The general objective of this study is to develop workflows to improve the understanding of timescales

  3. Characteristics of Portland blast-furnace slag cement containing cement kiln dust and active silica

    Directory of Open Access Journals (Sweden)

    A. Abdel Rahman

    2016-09-01

    Full Text Available This investigation dealt with the effect of active silica, silica fume (SF or rice husk ash (RHA, on the mechanical and physico-chemical characteristics of the hardened blended cement pastes made of Portland blast-furnace slag cement (PSC containing cement kiln dust (CKD cured under normal conditions. Two blends made of PSC and CKD, improved by SF and two blends made of PSC and CKD improved by RHA were investigated. Hardened blended cement pastes were prepared from each cement blend by using water/cement ratio (W/C of 0.30 by weight and hydrated for various curing ages of 1, 3, 7, 28 and 90 days at the normal curing conditions under tap water at room temperature. Each cement paste was tested for its physico-chemical and mechanical characteristics; these characteristics include: compressive strength and kinetics of hydration. The phase composition of the formed hydration products was identified using X-ray diffraction (XRD and differential thermal analysis (DTA. It was found that the partial substitution of PSC by 10% and 15% of CKD is associated with an increase in the rate of hydration and a subsequent improvement of compressive strength of hardened PSC–CKD pastes. In addition, the replacement of PSC, in PSC–CKD blends, by 5% active silica was accompanied by further improvement of the physico-mechanical characteristics of the hardened PSC–CKD pastes.

  4. Densified ultra-light cement-based materials

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro

    2015-01-01

    be used as a “clean technology” in the production of cement-based materials for structural applications with a low carbon footprint. This paper describes the principles of this concept coupled with experimental results on the basic properties of this enhanced type of cement-based materials with combined...

  5. Personal exposure to inhalable cement dust among construction workers.

    NARCIS (Netherlands)

    Peters, S.M.; Thomassen, Y.; Fechter-Rink, E.; Kromhout, H.

    2009-01-01

    Objective- A case study was carried out to assess cement dust exposure and its determinants among construction workers and for comparison among workers in cement and concrete production.Methods- Full-shift personal exposure measurements were performed and samples were analysed for inhalable dust and

  6. Thermal-Hydraulic Analyses of Heat Transfer Fluid Requirements and Characteristics for Coupling A Hydrogen Production Plant to a High-Temperature Nuclear Reactor

    Energy Technology Data Exchange (ETDEWEB)

    C. B. Davis; C. H. Oh; R. B. Barner; D. F. Wilson

    2005-06-01

    The Department of Energy is investigating the use of high-temperature nuclear reactors to produce hydrogen using either thermochemical cycles or high-temperature electrolysis. Although the hydrogen production processes are in an early stage of development, coupling either of these processes to the hightemperature reactor requires both efficient heat transfer and adequate separation of the facilities to assure that off-normal events in the production facility do not impact the nuclear power plant. An intermediate heat transport loop will be required to separate the operations and safety functions of the nuclear and hydrogen plants. A next generation high-temperature reactor could be envisioned as a single-purpose facility that produces hydrogen or a dual-purpose facility that produces hydrogen and electricity. Early plants, such as the proposed Next Generation Nuclear Plant, may be dual-purpose facilities that demonstrate both hydrogen and efficient electrical generation. Later plants could be single-purpose facilities. At this stage of development, both single- and dual-purpose facilities need to be understood. Seven possible configurations for a system that transfers heat between the nuclear reactor and the hydrogen and/or electrical generation plants were identified. These configurations included both direct and indirect cycles for the production of electricity. Both helium and liquid salts were considered as the working fluid in the intermediate heat transport loop. Methods were developed to perform thermalhydraulic and cycle-efficiency evaluations of the different configurations and coolants. The thermalhydraulic evaluations estimated the sizes of various components in the intermediate heat transport loop for the different configurations. The relative sizes of components provide a relative indication of the capital cost associated with the various configurations. Estimates of the overall cycle efficiency of the various configurations were also determined. The

  7. Diagraphies de cimentation : vers une analyse de la qualité du contact ciment-formation Cement Logging: Toward an Analysis of the Quality of Cement-Formation Bonding

    Directory of Open Access Journals (Sweden)

    Isambourg P.

    2006-11-01

    Full Text Available Les compagnies pétrolières ont un réel besoin d'évaluer correctement les cimentations de leurs puits : l'étanchéité entre les différentes zones est-elle assurée? Pour ce faire, les outils soniques et ultra-soniques ont été mis au point. Jusqu'à présent, la qualité du contactcasing-ciment était analysée quantitativement et celle du contactciment-formation était analysée qualitativement par les spécialistes (outil VDL. Le progrès le plus important que l'on pouvait apporter dans les logsde cimentation était de détecter les défauts à l'interface ciment-formation. C'est ce que nous avons fait dans le cadre d'un projet financé par l'ARTEP (Association de Recherche sur les Techniques d'Exploitation du Pétrole comprenant Total, Gaz de France GDF, Institut Français du Pétrole (IFP, et Elf Aquitaine Production (EAP. Les expériences laboratoires effectuées au Service Analyse FLuides de Boussens ont été conçues en injectant du ciment entre un casing et une formation-simulée avec présence, ou non, de boue d'épaisseur variable. Des formations rapides ou lentes, ainsi que des ciments, rapides ou lents, ont été utilisés. Les échos ultrasoniques, obtenus à l'aide d'une sonde CET en céramique, ont été enregistrés et analysés. La théorie, comme les expériences, ont montré que les échos ultrasoniques sont modifiés en présence de boue et/ou de gaz. Les relations entre la forme de l'onde ultrasonique et la présence de boue et de gaz entre le ciment et la formation ont été établies. Une procédure de traitement est proposée avec ses limites. Oil companies have a real need to make a correct assessment of cementing jobs in their wells. Is the seal ensured between different zones? To do this, sonic and ultrasonic logging tools have been developed. Up to now, the quality of the casing-cement contacthas been analyzed quantitatively, and that of the cement-formation contacthas been analyzed qualitatively by

  8. POZZOLAN AND CEMENTS WITH POZZOLAN

    OpenAIRE

    Hasan KAPLAN; Hanifi BİNİCİ

    1995-01-01

    Cement, one of the basic material of construction engineering, has an important place in view of strength and cost of structures. Cement consumption is increasing parallel to development of building construction sector. For cement producers, minimal cost is desired by using new and economical material sources. On the other hand, the controllers and contractors need cheaper, safer and higher strength materials. From this respect cement industry tends to use cement with pozzolan. In Türkiye, ce...

  9. Using bio-based polymers for curing cement-based materials

    NARCIS (Netherlands)

    Zlopasa, J.; Koenders, E.A.B.; Picken, S.J.

    2014-01-01

    Curing is the process of controlling the rate and extent of moisture loss from the surface of cement based materials. It is the final stage in the production of cement-based materials and it is the essential part for achieving continuous hydration of cement, while avoiding cracking due to drying

  10. Using bio-based polymers for curing cement-based materials

    NARCIS (Netherlands)

    Zlopasa, J.; Koenders, E.A.B.; Picken, S.J.

    2014-01-01

    Curing is the process of controlling the rate and extent of moisture loss from the surface of cement based materials. It is the final stage in the production of cement-based materials and it is the essential part for achieving continuous hydration of cement, while avoiding cracking due to drying shr

  11. Hydraulic Unfreezing Jack for Offshore Production Platform%海洋油气生产平台液压解卡千斤顶

    Institute of Scientific and Technical Information of China (English)

    苏一凡; 吴修德; 汪永寿

    2012-01-01

    鉴于海洋油气生产平台修井机提升能力不足的问题,研制了海洋油气生产平台液压解卡千斤顶。该液压解卡千斤顶主要由同步顶升装置、液压站和控制系统3大部分组成。同步顶升装置采用4个液压缸同步运动来实现顶升解卡,液压站采用美国DYNEX多出口、超高压、大流量柱塞泵及变频控制电机。采用位移、压力传感器和西门子可编程控制器构成位置检测与控制系统,可实现精确的顶升位移和顶升力控制。现场试验情况表明,该液压解卡千斤顶投资成本低,安装周期短,操作简单,可靠性高,适应性广,能够满足海洋油气生产平台上复杂解卡工艺的要求。%Due to the insufficient lifting-up capacity of workover rig of offshore production platform, the hydrau- lic unfreezing jack was developed. The jack mainly consists of synchronous jacking-up device, hydraulic station and control system. The device adopts the synchronous motion of four hydraulic cylinders to achieve jacking-up and un- freezing. The station adopts the American DYNEX pump with multiple outlets, superhigh pressure and large dis- placement as well as variable frequency control motor. Displacement sensor, pressure sensor and Siemens program- mable controller are adopted to form the position testing and control system. The precise jacking-up displacement and jacking-up force control can be achieved. The field application shows that the jack is low in the cost of invest- ment, short in installment cycle, high in reliability and extensive in applicability. It can satisfy the requirement of the complex unfreezing technology for the platform.

  12. Devonian micritic limestones used in the historic production of Prague hydraulic lime (‘pasta di Praga’: characterization of the raw material and experimental laboratory burning

    Directory of Open Access Journals (Sweden)

    Kozlovcev, P.

    2015-09-01

    Full Text Available The Devonian micritic limestones from the Prague Basin (Barrandian area, Bohemian Massif, Czech Republic, which were the primary raw material used for natural hydraulic lime burned in Prague, exhibit a feebly to eminently hydraulic character. Based on a laboratory experimental study, the burned product is composed of dominant free-lime (CaO and/or portlandite (Ca(OH2, larnite-belite (bicalcium silicate 2CaO.SiO2, and quartz (SiO2 - i.e. phases formed due to the decomposition of carbonate and quartz, present in the original limestones. Proportions of the newly formed phases depend on: the composition of the raw material, maximum burning temperature (the highest amount of larnite-belite appearing at a burning temperature of 1200 °C, and the granulometry of the experimental batches (a coarsely-ground batch exhibited a higher amount of larnite-belite compared to the finely-ground one. The presence of minor phyllosilicates in the raw material contributed to the formation of gehlenite, brownmillerite, wollastonite, calcium aluminate, and/or spurrite.Las calizas micríticas devonianas provenientes de la Cuenca de Praga (área de Barrand, macizo de Bohemia, República checa que fueron la principal materia prima utilizada para la producción de la cal hidráulica natural calcinada en Praga, presentan un carácter hidráulico desde débil hasta alto. El estudio experimental de laboratorio, ha determinado que el producto calcinado está compuesto de cal viva (CaO como componente predominante y/o cal hidratada (Ca(OH2, larnita-belita (silicato bicálcico 2CaO.SiO2 y cuarzo (SiO2 – es decir, fases formadas como resultado de la descomposición de carbonato y cuarzo presentes en las calizas originales. Las proporciones de las nuevas fases formadas dependen de: la composición de la materia prima, temperatura máxima de calcinación (la mayor cantidad de larnita-belita se produce a la temperatura de calcinación de 1200 °C, y la granulometría de las

  13. Rietveld 全谱拟合方法对磷酸镁水泥水化产物的定量分析研究%Quantitative Analysis of Hydration Products in Magnesium Phosphate Cement with Rietveld Whole Pattern Fitting

    Institute of Scientific and Technical Information of China (English)

    赖振宇; 邹秋林; 卢忠远; 李倩

    2014-01-01

    在 X 射线衍射定性分析的基础上,结合 Rietveld 全谱拟合方法对不同龄期磷酸镁水泥样品的水化产物晶相含量进行了定量研究。结果表明,龄期为10 min、1 h 及1 d 的磷酸镁水泥样品中水化产物 MgKPO4·6H2 O 的相对含量分别为12.39%、15.77%和18.38%,拟合的 Rwp因子为9.73%~12.8%,说明该方法能准确、直观、快速的确定不同龄期样品中各晶相的组成及相对含量,并获得各相的相关晶体学结构参数,同时结合相关理论对磷酸镁水泥的水化及性能作出客观分析,为加深对水泥材料的认识提供了一种可行的研究方法。%Based on the qualitative analysis of X-ray diffraction,combined with the rietveld whole pattern fitting method,the quantitative research for content of hydration products crystalline phase in magnesium phosphate cement at different hydration time was achieved. Results showed that the relative content of hydration products MgKPO4 ·6H2 O in magnesium phosphate cement at hydration time 10 min,1 h and 1 d were 12. 39% ,15. 77% and 18. 38% ,respectively. The Rwp factor changed from 9. 73% to 12. 8% ,which indicated that the method could confirm the crystalline phase composition and relative content in magnesium phosphate cement accurately,intuitively and rapidly. It could obtain the crystallography parameters of every crystalline phase. Also in combination with the related theory,the hydration and performance of magnesium phosphate cement could be analysised objectively,thus provided a feasible method to deepen the understanding of cement materials.

  14. Correction of abnormal setting of a hydraulic cement with additives

    Directory of Open Access Journals (Sweden)

    de Luxán, M. P.

    1973-03-01

    Full Text Available Not availableEl cemento, componente principal del hormigón, está sometido al cumplimiento riguroso de unas Normas Oficiales. Cabe introducir sustancias que modifiquen su composición, pero tal operación ha de realizarse en el momento de confeccionar el hormigón. Con ellas se pueden conseguir objetivos muy diferentes, entre los que podemos mencionar los siguientes: disminuir el calor de hidratación, aumentar su resistencia al ataque de medios agresivos, mejorar la manejabilidad, facilitar el hormigonado con temperaturas extremas de frío y calor, conseguir un mayor período de tiempo disponible entre fabricación y puesta en obra, etc. Así surge la aparición de productos que permiten acelerar o retardar, unas veces el fraguado y otras el endurecimiento.

  15. Minerals of expansive and non-shrinkage sulfomineral cements

    Directory of Open Access Journals (Sweden)

    Samchenko Svetlana V.

    2017-01-01

    Full Text Available Usually to obtain expansive cements sulfoaluminate clinker or mix aluminate clinker with calcium sulfates (gypsum, hemihydrate, anhydrate are used. For these cements ettringite is an important hydration product and kinetic reaction of this phase plays an important role in determinаting performance. The alternative aluminate phases may be ferrite containing ones. This article deals with the composition and properties of solid solution of calcium sulfoaluminate, sulfoferrite and sulfoaluminoferrite cements. It was studied an influence of calcium sulfate on structure and properties of calcium aluminate and ferrite phases, and their stability under high temperatures. Beside that the properties of cements containing these phases were studied. The investigation of hydration and properties of sulfomineral cements shows that ettringite and its analogies are formed in such way to provide expansion and compression of cement stone. Degree of expansion and self-stressing of cement stone depends not only on composition of sulfated minerals but on ratio and types of clinkers. The higher expansion is reached by the use of high alite containing Portland cement clinker together with sulfoaluminate or sulfoalumoferrite one, the lower expansion is reached by addition of sulfoalumoferrite and sulfoferrite clinkers. These cements are classified as self-stressing, expansive or shrinkage-compensating ones depend on the degree of their expansion after 28 days of curing.

  16. New methodology for gas migration prediction before oil well cementing

    Energy Technology Data Exchange (ETDEWEB)

    Pinto, G.H.V.P.; Martins, A.L.; Rocha, J.M.S. [Petroleo Brasileiro S.A. (PETROBRAS), Rio de Janeiro, RJ (Brazil)], E-mail: gustavo_cep@yahoo.com.br; Martinelli, A.E. [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil)

    2012-04-15

    Many challenges have been presented in oil well drilling including preventing gas migration after cementing operations. This phenomenon is potentially dangerous since the gas can migrate to the surface causing the annular pressurization or lead to a blowout with catastrophic results that may include the loss of the well. If the hydrostatic pressure in front of the gas zone becomes lower than the pressure in this zone, the gas will invade the well. This work presents a comprehensive methodology to evaluate gas migration after cementing operations taking into account the critical static gel strength concept associated with time dependent viscosity behavior. A mechanistic model based on a force balance acting on gas bubble was proposed to predict the bubble displacement through the cement slurry while it gels and evaluate if the hydraulic isolation will be affected allowing project operation changes to ensure well construction safely. (author)

  17. Effect of supplementary cementing materials on the concrete corrosion control

    Energy Technology Data Exchange (ETDEWEB)

    Mejia de Gutierrez, R.

    2003-07-01

    Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnaces slag (GGBS), silica fume (SF), meta kaolin (MK), fly ash (FA) and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete: (Author) 11 refs.

  18. Study on witherite as admixture of cement%毒重石作水泥混合材的研究

    Institute of Scientific and Technical Information of China (English)

    刘煦; 吕淑珍; 霍冀川

    2012-01-01

    结合毒重石质量优、易加工、生产成本低及吸收X射线、γ射线等特点,制备了以普通硅酸盐水泥熟料为主要原料,毒重石作水泥混合材,辅以适量石膏的水硬性胶凝材料.考察了毒重石掺量对水泥标准稠度用水量、凝结时间、安定性、不同龄期机械强度以及辐射屏蔽能力的影响.结果表明:毒重石对普通硅酸盐水泥熟料具有一定的缓凝作用;毒重石本身参与水化的能力很差,在水泥中基本上是作为非活性掺和材料,主要起填料的作用;毒重石水泥具有一定的辐射屏蔽能力,且随着毒重石掺量的增加,水泥的屏蔽效果增强.%Combining witherite's characteristics,such as high quality,easy-processing,low production cost,absorbing X ray and y ray etc.,hydraulic cementing material was prepared by using ordinary portland cement clinker as main material, witherite as admixture,and proper amount of gypsum as excipients.Influences of different witherite doping contents on water requirement of normal consistency, setting time, soundness, mechanical strength, and radiation shield performance of the cement were investigated.Results showed that witherite had some retarding effect on the Portland cement clinker.However.the ability of witherite to participate in hydration of cement clinker was so poor that it was basically being an inactive admixture and played a role of filler in cement.Cement based materials with witherite as admixture had certain radiation shield ability, and the radiation shielding effect was more apparent as the content of witherite increased.

  19. Effect of Lime on Mechanical and Durability Properties of Blended Cement Based Concrete

    Science.gov (United States)

    Acharya, Prasanna Kumar; Patro, Sanjaya Kumar; Moharana, Narayana C.

    2016-06-01

    This work presents the results of experimental investigations performed to evaluate the effect of lime on mechanical and durability properties of concrete mixtures made with blended cement like Portland Slag Cement (PSC) and Portland Pozzolana Cement (PPC) with lime content of 0, 5, 7 and 10 %. Test result indicated that inclusion of hydraulic lime on replacement of cement up to 7 % increases compressive strength of concrete made with both PSC and PPC. Flexural strength increased with lime content. Highest flexural strength is reported at 7 % lime content for both PSC and PPC. Workability is observed to decrease with lime addition which could be compensated with introduction of super plasticizer. Acid and sulphate resistance increase slightly up to 7 % of lime addition and is found to decrease with further addition of lime. Lime addition up to 10 % does not affect the soundness of blended cements like PSC and PPC.

  20. Stimuli-Responsive/Rheoreversible Hydraulic Fracturing Fluids as a Greener Alternative to Support Geothermal and Fossil Energy Production

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Hun Bok; Carroll, KC; Kabilan, Senthil; Heldebrant, David J.; Hoyt, David W.; Zhong, Lirong; Varga, Tamas; Stephens, Sean A.; Adams, Lexor; Bonneville, Alain; Kuprat, Andrew P.; Fernandez, Carlos A.

    2015-01-01

    Cost-effective yet safe creation of high-permeability reservoirs within deep bedrock is the primary challenge for the viability of enhanced geothermal systems (EGS) and unconventional oil/gas recovery. Although fracturing fluids are commonly used for oil/gas, standard fracturing methods are not developed or proven for EGS temperatures and pressures. Furthermore, the environmental impacts of currently used fracturing methods are only recently being determined. Widespread concerns about the environmental contamination have resulted in a number of regulations for fracturing fluids advocating for greener fracturing processes. To enable EGS feasibility and lessen environmental impact of reservoir stimulation, an environmentally benign, CO2-activated, rheoreversible fracturing fluid that enhances permeability through fracturing (at significantly lower effective stress than standard fracturing fluids) due to in situ volume expansion and gel formation is investigated herein. The chemical mechanism, stability, phase-change behavior, and rheology for a novel polyallylamine (PAA)-CO2 fracturing fluid was characterized at EGS temperatures and pressures. Hydrogel is formed upon reaction with CO2 and this process is reversible (via CO2 depressurization or solubilizing with a mild acid) allowing removal from the formation and recycling, decreasing environmental impact. Rock obtained from the Coso geothermal field was fractured in laboratory experiments under various EGS temperatures and pressures with comparison to standard fracturing fluids, and the fractures were characterized with imaging, permeability measurement, and flow modeling. This novel fracturing fluid and process may vastly reduce water usage and the environmental impact of fracturing practices and effectively make EGS production and unconventional oil/gas exploitation cost-effective and cleaner.

  1. Cementing challenge in low fracture gradient zones in the San Jorge Basin Comodoro Rivadavia - Argentina

    Energy Technology Data Exchange (ETDEWEB)

    Castellanos, Mercedes [Pan American Energy (Argentina); Quevedo, Manuel; Lopez, Rodrigo [Halliburton Argentina SA, Buenos Aires (Argentina)

    2008-07-01

    It is a challenge to achieve higher columns of cement to isolate low fracture gradient zones where the pore pressure has decreased. In addition, it is necessary to maintain the integrity of wells by isolating freshwater zones. This prevents fluid migration to surface and maintains the integrity of casing-cement and cement-formation bonds to prevent future corrosion. Cementing to the surface in a single-stage operation is the preferred method because it eliminates the risk of leakage from a stage tool and the possibility of insufficient linear and radial coverage by a top job. Primary cementing is a practical business investment because this can reduce the need for remedial cementing operations during the life of the well. After a technical-economic evaluation of the cement slurries, the use of lighter density cement preserving API properties is recommended to isolate the productive formations containing oil and gas. (author)

  2. Factors affecting bond cement across casing leak zones in oil and gas wells

    Energy Technology Data Exchange (ETDEWEB)

    Nasr, Mohamed; Edbeib, Said [Al-Fateh University, Tripoli (Libyan Arab Jamahiriya). Dept. of Petroleum Engineering

    2004-07-01

    Casing leaks have been a major concern to the oil industry because of their effect on lowering the production rate in many oil and gas wells. The leaks are the result of deterioration of the casing in the well, which is caused by severe corrosion due to the contact of the casing with high salinity foreign fluid. The objective of this study is to determine the factors influencing the mechanical properties of the hardened cement opposite the casing leak zones. This study is conducted by laboratory measurements of the compressive strength of the hardened cement when the cement slurry was mixed with different percentages of formation water and different concentrations of different cement additives. The results of this study indicate that the compressive strength readings obtained from the cement bond log and the cement evaluation tool against the casing leak zones are lower than those readings recorded in adjacent formations. The low cement compressive strength values observed across casing leak zones are due to the contamination of the cement with saline water present in these formations which, in turn, effects the hardening properties of the cement. The experimental results indicated that the salinity of the formation water when mixed with the cement slurry in the presence of cement additives, decreased the compressive strength of the bond cement and also decreased the thickening time of the cement slurry. It is concluded that casing leaks found in many wells observed in oil fields in Libya were due to the mixing of the cement with high salinity formation water present in the lost circulation zones. The high water salinity in these zones effects the setting time of the cement slurry which, therefore, decreased the hardening properties of the bond cement and caused cracks and channels in the hardened cement across lost circulation zones. (author)

  3. CO2 Capture for Cement Technology

    OpenAIRE

    2013-01-01

    Production of cement is an energy intensive process and is the source of considerable CO2emissions. Itis estimated that the cement industry contributes around 8% of total global CO2emissions. CO2is oneof the major greenhouse gases. In the atmosphere, the CO2concentration has increased from 310 ppmvin 1960 to 390 ppmv in 2012, probably due to human activity. A lot of research is being carried out forreducing CO2emissions from large stationary sources. Ofwhich, the carbonate looping process is ...

  4. ROLE OF SOME TREATMENTS ON ENHANCING THE ECO-FRIENDLY UTILIZATION OF LIGNOCELLULOSIC WASTES IN PRODUCTION OF CEMENT-FIBER BRICKS

    Directory of Open Access Journals (Sweden)

    Altaf Halim Basta

    2011-04-01

    Full Text Available Rice straw (RS and sawdust (SD were evaluated for the manufacturing of fiber-cement bricks. The utilization of these bio-wastes will contribute to the reduction of the environmental impact of waste disposal. Pre-treating the fiber wastes, mechanically and/or chemically, was carried out before mixing them with cement and the appropriate amount of water. This approach was done for trials to reduce the tendency of fibers to absorb water, and consequently overcome the side effects of exposing the fiber-bricks to humidity. Different chemical treating agents, based on organic and inorganic materials, were used, e.g., gelatin-hexamine mixture, sodium silicate, and linseed oil. The results obtained show that the investigated organic treatments, especially linseed oil, were effective to reduce the water retention value (WRV of RS and SD by 60% and 65%, respectively. The treatment provided bricks with compressive strengths of 4.9 MPa and 5.4 MPa, respectively. According to the Engineering Encyclopedia of Building standards, these values are suitable for construction purposes. The bricks manufactured from linseed oil-treated fibers with cement and Nitobond AR may be suited for load-bearing walls, since the compressive strength reached is 7.8 to 8.6 MPa.

  5. Theory and Practice on Grouping Oil Supply of Hydraulic System in Production Line%生产流水线液压系统分组供油的理论与实践

    Institute of Scientific and Technical Information of China (English)

    钟文辉

    2014-01-01

    对于多执行元件的生产流水线液压传动系统,分组供油是一种合理的选择。从分组供油需满足的基本要求出发,研究了回路设计、油泵选型、排量计算、系统效率、基本参数的设计计算等重要问题,据此提出基于液压系统效率的分组原则。并介绍了采用分组供油的方法,对浇铸生产线液压系统改造的成功实例,验证了文中的结论,为生产线液压系统的设计和改造提供参考。%Grouping oil supply is a reasonable selection to hydraulic power actuating system in multi-component production line. Considering the basic requirements of grouping oil supply,loop design,oil pump selection,displacement calculation,system effi-ciency,design calculation of basic parameters and so on were researched.On these grounds,group forming criterion was come up with based on hydraulic system efficiency.Using the method of grouping oil supply,a successful example of hydraulic system reforma-tion in casting production line was introduced,and the conclusion was validated.It can be used for reference in the design and refor-mation of hydraulic system in production line.

  6. Thermo-hydro-mechanical modeling and analysis of cement-based energy storages for small-scale dwellings

    Science.gov (United States)

    Hailemariam, Henok; Wuttke, Frank

    2016-04-01

    One of the common technologies for balancing the energy demand and supply in district heating, domestic hot water production, thermal power plants and thermal process industries in general is thermal energy storage. Thermal energy storage, in particular sensible heat storage as compared to latent heat storage and thermo-chemical storage, has recently gained much interest in the renewable energy storage sector due to its comparatively low cost and technical development. Sensible heat storages work on the principle of storing thermal energy by raising or lowering the temperature of liquid (commonly water) or solid media, and do not involve material phase change or conversion of thermal energy by chemical reactions or adsorption processes as in latent heat and thermo-chemical storages, respectively. In this study, the coupled thermo-hydro-mechanical behaviour of a cement-based thermal energy storage system for domestic applications has been modeled in both saturated as well as unsaturated conditions using the Finite Element method along with an extensive experimental analysis program for parameter detection. For this purpose, a prototype model is used with three well-known thermal energy storage materials, and the temperature and heat distribution of the system were investigated under specific thermo-hydro-mechanical conditions. Thermal energy samples with controlled water to solids ratio and stored in water for up to 28 days were used for the experimental program. The determination of parameters included: thermal conductivity, specific heat capacity and linear coefficient of thermal expansion (CTE) using a transient line-source measurement technique as well as a steady-state thermal conductivity and expansion meter; mechanical strength parameters such as uni-axial strength, young's modulus of elasticity, poisson's ratio and shear parameters using uniaxial, oedometer and triaxial tests; and hydraulic properties such as hydraulic permeability or conductivity under

  7. Global warming impact on the cement and aggregates industries

    Energy Technology Data Exchange (ETDEWEB)

    Davidovits, J. (Cordi-Geopolymere SA, Saint-Quentin (France). Geopolymer Inst.)

    1994-06-01

    CO[sub 2] related energy taxes are focusing essentially on fuel consumption, not on actual CO[sub 2] emission measured at the chimneys. Ordinary Portland cement, used in the aggregates and industries, results from the calcination of limestone and silica. The production of 1 ton of cement directly generates 0.55 tons of chemical-CO[sub 2] and requires the combustion of carbon-fuel to yield an additional 0.40 tons of CO[sub 2]. The 1987 1 billion metric tons world production of cement accounted for 1 billion metric tons of CO[sub 2], i.e., 5% of the 1987 world CO[sub 2] emission. A world-wide freeze of CO[sub 2] emission at the 1990 level as recommended by international institutions, is incompatible with the extremely high cement development needs of less industrialized countries. Present cement production growth ranges from 5% to 16% and suggests that in 25 years from now, world cement CO[sub 2] emissions could equal 3,500 million tons. Eco-taxes when applied would have a spectacular impact on traditional Portland cement based aggregates industries. Taxation based only on fuel consumption would lead to a cement price increase of 20%, whereas taxation based on actual CO[sub 2] emission would multiply cement price by 1.5 to 2. A 25--30% minor reduction of CO[sub 2] emissions may be achieved through the blending of Portland cement with replacement materials such as coal-fly ash and iron blast furnace slag.

  8. Thermally Actuated Hydraulic Pumps

    Science.gov (United States)

    Jones, Jack; Ross, Ronald; Chao, Yi

    2008-01-01

    Thermally actuated hydraulic pumps have been proposed for diverse applications in which direct electrical or mechanical actuation is undesirable and the relative slowness of thermal actuation can be tolerated. The proposed pumps would not contain any sliding (wearing) parts in their compressors and, hence, could have long operational lifetimes. The basic principle of a pump according to the proposal is to utilize the thermal expansion and contraction of a wax or other phase-change material in contact with a hydraulic fluid in a rigid chamber. Heating the chamber and its contents from below to above the melting temperature of the phase-change material would cause the material to expand significantly, thus causing a substantial increase in hydraulic pressure and/or a substantial displacement of hydraulic fluid out of the chamber. Similarly, cooling the chamber and its contents from above to below the melting temperature of the phase-change material would cause the material to contract significantly, thus causing a substantial decrease in hydraulic pressure and/or a substantial displacement of hydraulic fluid into the chamber. The displacement of the hydraulic fluid could be used to drive a piston. The figure illustrates a simple example of a hydraulic jack driven by a thermally actuated hydraulic pump. The pump chamber would be a cylinder containing encapsulated wax pellets and containing radial fins to facilitate transfer of heat to and from the wax. The plastic encapsulation would serve as an oil/wax barrier and the remaining interior space could be filled with hydraulic oil. A filter would retain the encapsulated wax particles in the pump chamber while allowing the hydraulic oil to flow into and out of the chamber. In one important class of potential applications, thermally actuated hydraulic pumps, exploiting vertical ocean temperature gradients for heating and cooling as needed, would be used to vary hydraulic pressures to control buoyancy in undersea research

  9. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  10. Design of Fit-for-Purpose Cement to Restore Cement-Caprock Seal Integrity

    Science.gov (United States)

    Provost, R.

    2015-12-01

    This project aims to study critical research needs in the area of rock-cement interfaces, with a special focus on crosscutting applications in the Wellbore Integrity Pillar of the SubTER initiative. This study will focus on design and test fit-for-purpose cement formulations. The goals of this project are as follows: 1) perform preliminary study of dispersing nanomaterial admixtures in Ordinary Portland Cement (OPC) mixes, 2) characterize the cement-rock interface, and 3) identify potential high-performance cement additives that can improve sorption behavior, chemical durability, bond strength, and interfacial fracture toughness, as appropriate to specific subsurface operational needs. The work presented here focuses on a study of cement-shale interfaces to better understand failure mechanisms, with particular attention to measuring bond strength at the cement-shale interface. Both experimental testing and computational modeling were conducted to determine the mechanical behavior at the interface representing the interaction of cement and shale of a typical wellbore environment. Cohesive zone elements are used in the finite element method to computationally simulate the interface of the cement and rock materials with varying properties. Understanding the bond strength and mechanical performance of the cement-formation interface is critical to wellbore applications such as sequestration, oil and gas production and exploration and nuclear waste disposal. Improved shear bond strength is an indication of the capability of the interface to ensure zonal isolation and prevent zonal communication, two crucial goals in preserving wellbore integrity. Understanding shear bond strength development and interface mechanics will provide an idea as to how the cement-formation interface can be altered under environmental changes (temperature, pressure, chemical degradation, etc.) so that the previously described objectives can be achieved. Sandia National Laboratories is a multi

  11. ENVIRONMENTAL IMPACT ASSESSMENT OF CEMENT-CONCRETE SYSTEM

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In this paper,a life-cycle assessment methodology is used to evaluate the environmental effects of cement-concrete system.The production factors notably affecting environment are obtained and the way improving environmental effects is indicated.

  12. Carbonate Looping for De-Carbonization of Cement Plants

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Andersen, Maria Friberg; Lin, Weigang

    2011-01-01

    Cement industry is one of the largest emitter of CO2 other than power generation plants, which includes the emissions from combustion of fuel and also from calcination of limestone for clinker production. In order to reduce CO2 emissions from the cement industry an effective an economically...... feasible technology is to be developed. The carbonate looping process is a promising technology, which is particularly suitable for the cement industry as limestone could be used for capture and release of CO2. Integration of carbonate looping process into cement pyroprocess has two advantages: 1...... integrated into cement pyro-process. The energy required for regeneration in the calciner increases with increase in average conversion of calcined limestone and energy that can be extracted from carbonator decreases with increasing average conversion. Further the influence of type of limestone...

  13. Vibration of hydraulic machinery

    CERN Document Server

    Wu, Yulin; Liu, Shuhong; Dou, Hua-Shu; Qian, Zhongdong

    2013-01-01

    Vibration of Hydraulic Machinery deals with the vibration problem which has significant influence on the safety and reliable operation of hydraulic machinery. It provides new achievements and the latest developments in these areas, even in the basic areas of this subject. The present book covers the fundamentals of mechanical vibration and rotordynamics as well as their main numerical models and analysis methods for the vibration prediction. The mechanical and hydraulic excitations to the vibration are analyzed, and the pressure fluctuations induced by the unsteady turbulent flow is predicted in order to obtain the unsteady loads. This book also discusses the loads, constraint conditions and the elastic and damping characters of the mechanical system, the structure dynamic analysis, the rotor dynamic analysis and the system instability of hydraulic machines, including the illustration of monitoring system for the instability and the vibration in hydraulic units. All the problems are necessary for vibration pr...

  14. Applications of a thru-tubing cement retainer conveyed on coiled tubing

    Energy Technology Data Exchange (ETDEWEB)

    Willems, T. (Baker Oil Tools, Houston, TX (Canada)); Tudor, E.H. (Canadian Fracmaster Ltd., Calgary, AB (Canada)); Cooke, J.A. (Chevron Canada Resources, Fox Creek, AB (Canada))

    1994-01-01

    A thru-tubing inflatable permanent cement retainer has been developed to selectively squeeze cement without pulling the production tubing or killing the well. The system has been run successfully on coiled tubing through 73 mm tubing and set in 177.8 mm casing. Due to the performance limitations of the inflatable cement retainer, unconventional methods were used to inflate the tool and perform a hesitation cement squeeze. Equipment and procedures used to selectively squeeze off water production in two wells in the Kaybob south field in central Alberta are described. Both wells are gas producers from a sour, underpressured carbonate formation. In order to control hydrostatic pressure and obtain the squeeze, nitrogen gas was used as the circulation and displacement medium. Workover design considerations, cement retainer differential pressure ratings, depth control, inflation procedure, cement slurry design, cement squeeze operation, and job procedure are described. 2 refs., 3 figs.

  15. Modeling the influence of limestone addition on cement hydration

    Directory of Open Access Journals (Sweden)

    Ashraf Ragab Mohamed

    2015-03-01

    Full Text Available This paper addresses the influence of using Portland limestone cement “PLC” on cement hydration by characterization of its microstructure development. The European Standard EN 197-1:2011 and Egyptian specification ESS 4756-1/2009 permit the cement to contain up to 20% ground limestone. The computational tools assist in better understanding the influence of limestone additions on cement hydration and microstructure development to facilitate the acceptance of these more economical and ecological materials. μic model has been developed to enable the modeling of microstructural evolution of cementitious materials. In this research μic model is used to simulate both the influence of limestone as fine filler, providing additional surfaces for the nucleation and growth of hydration products. Limestone powder also reacts relatively slow with hydrating cement to form monocarboaluminate (AFmc phase, similar to the mono-sulfoaluminate (AFm phase formed in ordinary Portland cement. The model results reveal that limestone cement has accelerated cement hydration rate, previous experimental results and computer model “cemhyd3d” are used to validate this model.

  16. Modified tricalcium silicate cement formulations with added zirconium oxide.

    Science.gov (United States)

    Li, Xin; Yoshihara, Kumiko; De Munck, Jan; Cokic, Stevan; Pongprueksa, Pong; Putzeys, Eveline; Pedano, Mariano; Chen, Zhi; Van Landuyt, Kirsten; Van Meerbeek, Bart

    2017-04-01

    This study aims to investigate the effect of modifying tricalcium silicate (TCS) cements on three key properties by adding ZrO2. TCS powders were prepared by adding ZrO2 at six different concentrations. The powders were mixed with 1 M CaCl2 solution at a 3:1 weight ratio. Biodentine (contains 5 wt.% ZrO2) served as control. To evaluate the potential effect on mechanical properties, the mini-fracture toughness (mini-FT) was measured. Regarding bioactivity, Ca release was assessed using ICP-AES. The component distribution within the cement matrix was evaluated by Feg-SEM/EPMA. Cytotoxicity was assessed using an XTT assay. Adding ZrO2 to TCS did not alter the mini-FT (p = 0.52), which remained in range of that of Biodentine (p = 0.31). Ca release from TSC cements was slightly lower than that from Biodentine at 1 day (p > 0.05). After 1 week, Ca release from TCS 30 and TCS 50 increased to a level that was significantly higher than that from Biodentine (p  0.05). EPMA revealed a more even distribution of ZrO2 within the TCS cements. Particles with an un-reacted core were surrounded by a hydration zone. The 24-, 48-, and 72-h extracts of TCS 50 were the least cytotoxic. ZrO2 can be added to TCS without affecting the mini-FT; Ca release was reduced initially, to reach a prolonged release thereafter; adding ZrO2 made TCS cements more biocompatible. TCS 50 is a promising cement formulation to serve as a biocompatible hydraulic calcium silicate cement.

  17. Handbook of hydraulic fluid technology

    CERN Document Server

    Totten, George E

    2011-01-01

    ""The Handbook of Hydraulic Fluid Technology"" serves as the foremost resource for designing hydraulic systems and for selecting hydraulic fluids used in engineering applications. Featuring new illustrations, data tables, as well as practical examples, this second edition is updated with essential information on the latest hydraulic fluids and testing methods. The detailed text facilitates unparalleled understanding of the total hydraulic system, including important hardware, fluid properties, and hydraulic lubricants. Written by worldwide experts, the book also offers a rigorous overview of h

  18. Animated sulfonated or sulformethylated lignins as cement fluid loss control additives

    Energy Technology Data Exchange (ETDEWEB)

    Schilling, P.

    1991-05-07

    This patent describes a method of cementing a zone in a well penetrating a subterranean formation comprising injecting down the well and positioning in the zone to be cemented a hydraulic aqueous cement slurry composition. It comprises: a hydraulic cement, and the following expressed as parts by weight per 100 parts of the hydraulic cement, water from about 25 to 105 parts, and a fluid loss control additive comprising from about 0.5 to 2.5 parts of a compound selected from the group consisting of a sulfonated lignin and a sulfomethylated lignin, wherein the lignin has been aminated by reacting it with between about 2-5 moles of a polyamine and 2-5 moles of an aldehyde per 1,000g of the lignin, and 0.1 to 1.5 parts of a compound selected from the group consisting of sodium carbonate, sodium metasilicate, sodium phosphate, sodium sulfite and sodium naphthalene sulfonate and a combination thereof.

  19. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  20. Cement Mason's Curriculum. Instructional Units.

    Science.gov (United States)

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  1. Reducing cement's CO2 footprint

    Science.gov (United States)

    van Oss, Hendrik G.

    2011-01-01

    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  2. Physicochemical changes of cements by ground water corrosion in radioactive waste storage; Evolucion fisicoquimica de los cementos por corrosion de aguas subterraneas en un almacen de desechos radioactivos

    Energy Technology Data Exchange (ETDEWEB)

    Contreras R, A.; Badillo A, V. E.; Robles P, E. F. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Nava E, N. [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas No. 152, Col. San Bartolo Atepehuacan, 07730 Mexico D. F. (Mexico)], e-mail: aida.contreras@inin.gob.mx

    2009-10-15

    Knowing that the behavior of cementations materials based on known hydraulic cement binder is determined essentially by the physical and chemical transformation of cement paste (water + cement) that is, the present study is essentially about the cement paste evolution in contact with aqueous solutions since one of principal risks in systems security are the ground and surface waters, which contribute to alteration of various barriers and represent the main route of radionuclides transport. In this research, cements were hydrated with different relations cement-aqueous solution to different times. The pastes were analyzed by different solid observation techniques XRD and Moessbauer with the purpose of identify phases that form when are in contact with aqueous solutions of similar composition to ground water. The results show a definitive influence of chemical nature of aqueous solution as it encourages the formation of new phases like hydrated calcium silicates, which are the main phases responsible of radionuclides retention in a radioactive waste storage. (Author)

  3. Modified-sulfur cements for use in concretes, flexible pavings, coatings, and grouts

    Science.gov (United States)

    McBee, W. C.; Sullivan, T. A.; Jong, B. W.

    1981-05-01

    A family of modified-sulfur cements was developed for the preparation of construction materials with improved properties. Various types of sulfur cements were prepared by reacting sulfur with mixtures of dicyclopentadiene and oligomers of cyclopentadiene. Durable cements were prepared with structural characteristics ranging from rigid to flexible. These cements were used to prepare corrosion-resistant materials for use in a wide variety of industrial applications where resistance to acidic and salt conditions is needed. These materials were prepared as rigid concretes, flexible pavings, spray coatings, and grouts. Production of modified-sulfur cements in a commercial-size plant was demonstrated.

  4. Destruction of meat and bone meals in cement plants; Destruction des farines animales dans les cimenteries

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2001-10-01

    Following the crisis of the bovine spongiform encephalopathy disease ('mad cow' disease), the French cement industrialists have been requested by the government since 1996 to eliminate the forbidden meat and bone meals in cement kilns where they are used as fuel substitutes. This article presents the advantages of the cement industry file in the destruction of such wastes, the validation and the safety aspects of this process. Meat and bone meal represents a high-grade fuel that lowers the environmental impact of cement production and does not affect the quality of cement. (J.S.)

  5. Hydration Characteristics of Metakaolin Admixtured Cement using DTA, XRD and SEM Techniques

    Science.gov (United States)

    Govindarajan, D.; Gopalakrishnan, R.

    2008-04-01

    The paper aims to investigate hydration and pozzolanic reaction in Portland cement paste with different replacement percentages (0%, 10%, 20% and 30%) of metakaolin. The compressive strength of the metakaolin admixtured cement was measured at 1 day, 1 week and 4 weeks. The compressive strength developments of the metakaolin admixtured cement are compared with Portland cement. It is found that metakaolin contributes significantly to strength development as an accelerating admixture for Portland cement. The pozzolanic reactions and the reaction products were determined by DTA, XRD and SEM.

  6. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Floyd, III, William C.; Spadaccini, Christopher M.; Vericella, John J.; Cowan, Kenneth Michael

    2017-03-14

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  7. Cementing a wellbore using cementing material encapsulated in a shell

    Science.gov (United States)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  8. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  9. Energy Efficiency Improvement Opportunities for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

    2008-01-31

    This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

  10. Durability of pulp fiber-cement composites

    Science.gov (United States)

    Mohr, Benjamin J.

    Wood pulp fibers are a unique reinforcing material as they are non-hazardous, renewable, and readily available at relatively low cost compared to other commercially available fibers. Today, pulp fiber-cement composites can be found in products such as extruded non-pressure pipes and non-structural building materials, mainly thin-sheet products. Although natural fibers have been used historically to reinforce various building materials, little scientific effort has been devoted to the examination of natural fibers to reinforce engineering materials until recently. The need for this type of fundamental research has been emphasized by widespread awareness of moisture-related failures of some engineered materials; these failures have led to the filing of national- and state-level class action lawsuits against several manufacturers. Thus, if pulp fiber-cement composites are to be used for exterior structural applications, the effects of cyclical wet/dry (rain/heat) exposure on performance must be known. Pulp fiber-cement composites have been tested in flexure to examine the progression of strength and toughness degradation. Based on scanning electron microscopy (SEM), environmental scanning electron microscopy (ESEM), energy dispersive spectroscopy (EDS), a three-part model describing the mechanisms of progressive degradation has been proposed: (1) initial fiber-cement/fiber interlayer debonding, (2) reprecipitation of crystalline and amorphous ettringite within the void space at the former fiber-cement interface, and (3) fiber embrittlement due to reprecipitation of calcium hydroxide filling the spaces within the fiber cell wall structure. Finally, as a means to mitigate kraft pulp fiber-cement composite degradation, the effects of partial portland cement replacement with various supplementary cementitious materials (SCMs) has been investigated for their effect on mitigating kraft pulp fiber-cement composite mechanical property degradation (i.e., strength and toughness

  11. Hydraulic fracturing chemicals and fluids technology

    CERN Document Server

    Fink, Johannes

    2013-01-01

    When classifying fracturing fluids and their additives, it is important that production, operation, and completion engineers understand which chemical should be utilized in different well environments. A user's guide to the many chemicals and chemical additives used in hydraulic fracturing operations, Hydraulic Fracturing Chemicals and Fluids Technology provides an easy-to-use manual to create fluid formulations that will meet project-specific needs while protecting the environment and the life of the well. Fink creates a concise and comprehensive reference that enables the engineer to logically select and use the appropriate chemicals on any hydraulic fracturing job. The first book devoted entirely to hydraulic fracturing chemicals, Fink eliminates the guesswork so the engineer can select the best chemicals needed on the job while providing the best protection for the well, workers and environment. Pinpoints the specific compounds used in any given fracturing operation Provides a systematic approach to class...

  12. The Hydration of Blended Cement at Low W/B Ratio

    Institute of Scientific and Technical Information of China (English)

    HU Shu-guang; LU Lin-nu; HE Yong-jia; LI Yue; DING Qing-jun

    2003-01-01

    The hydration process, hydration product and hydration heat of blended cement paste mixed with mineral admixture and expansive agent at low W/B ratio are studied by XRD , thermo analysis , and calorimetry instrument, and they were compared with those of pure cement paste. The results show that pure cement and blended cement at low W/B ratio have the same types of hydration products, but their respective amounts of hydration products of various blended cements at same ages and the vatiation law of the amount of same hydration products with ages are different; Tim joint effect of tumefaction of gel-ettringite due to water absorption and the expansive pressure on the pore and riff caused by the crystalloid ettringite is the impetus of the volume expansion of cement paste , and the former effect is much greater than the latter one .

  13. Physical, chemical and radioactive characterization of co-products from titanium dioxide industry for valorization in the cement industry; Caracterizacion fisico-quimica y radiactiva de los sub-productos provenientes de la industria de dioxido de titanio para su valorizacion en la industria del cemento: implicaciones radiologicas.

    Energy Technology Data Exchange (ETDEWEB)

    Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

    2011-07-01

    The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanium dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields such a as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

  14. Physical, chemical and radioactive characterization of co-products from titanum dioxide industry for valorization in the cement industry; Caracterizacion fisico-quimica y radiactiva de los sub-productos provenientes de la industria de dioxido de titanio para su valorizacion en la industria del cemento: implicaciones radiologicas.

    Energy Technology Data Exchange (ETDEWEB)

    Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

    2011-07-01

    The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanum dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields sucha as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

  15. Simple Explanation on System Reform of Kiln Trail Dust Collector for 3000t/d Cement Production Line%浅谈3000t/d水泥生产线窑尾收尘系统改造

    Institute of Scientific and Technical Information of China (English)

    杨如顺; 吕忠明; 田源

    2012-01-01

      The paper presents the background, technical program, constructive program and engineering costs of system reform of kiln trail dust col ector for 3000t/d cement production line in Nanyang Hangtian Cement Plant. The fol owing program is:one similar bag dust col ector is paral el connected at the bag col ector with reversing blower and spun glass of high tempera-ture in original kiln trail, so as to increase the filtering area of kiln trail bag dust col ector and decrease the filtering wind speed. The reform shows an obvious result.%  介绍了南阳航天水泥厂3000t/d水泥生产线窑尾收尘系统的改造背景、技术方案、施工方案和工程造价。改造采用了在原窑尾反吹风高温玻纤袋收尘器旁并联一台同类型单排袋式收尘器的方案,以增大窑尾袋收尘器过滤面积和降低过滤风速。该窑尾收尘系统的改造取得了明显的成效。

  16. PURIFIED WASTE FCC CATALYST AS A CEMENT REPLACEMENT MATERIAL

    Directory of Open Access Journals (Sweden)

    Danute Vaiciukyniene

    2015-06-01

    Full Text Available Zeolites are commonly used in the fluid catalytic cracking process. Zeolite polluted with oil products and became waste after some time used. The quantity of this waste inevitably rises by expanding rapidly oil industry. The composition of these catalysts depends on the manufacturer and on the process that is going to be used. The main factors retarding hydration process of cement systems and modifying them strength are organic compounds impurities in the waste FCC catalyst. The present paper shows the results of using purified waste FCC catalyst (pFCC from Lithuania oil refinery, as Portland cement replacement material. For this purpose, the purification of waste FCC catalyst (FCC samples was treated with hydrogen peroxide. Hydrogen peroxide (H2O2 is one of the most powerful oxidizers known. By acting of waste with H2O2 it can eliminate the aforementioned waste deficiency, and the obtained product becomes one of the most promising ingredients, in new advanced building materials. Hardened cement paste samples with FCC or pFCC were formed. It was observed that the pFCC blended cements developed higher strength, after 28 days, compared to the samples with FCC or reference samples. Typical content of Portland cement substituting does not exceed 30 % of mass of Portland cement in samples. Reducing the consumption of Portland cement with utilizing waste materials is preferred for reasons of environmental protection.

  17. Experimental Investigation on the Basic Law of Hydraulic Fracturing After Water Pressure Control Blasting

    Science.gov (United States)

    Huang, Bingxiang; Li, Pengfeng; Ma, Jian; Chen, Shuliang

    2014-07-01

    Because of the advantages of integrating water pressure blasting and hydraulic fracturing, the use of hydraulic fracturing after water pressure control blasting is a method that is used to fully transform the structure of a coal-rock mass by increasing the number and range of hydraulic cracks. An experiment to study hydraulic fracturing after water pressure blasting on cement mortar samples (300 × 300 × 300 mm3) was conducted using a large-sized true triaxial hydraulic fracturing experimental system. A traditional hydraulic fracturing experiment was also performed for comparison. The experimental results show that water pressure blasting produces many blasting cracks, and follow-up hydraulic fracturing forces blasting cracks to propagate further and to form numerous multidirectional hydraulic cracks. Four macroscopic main hydraulic cracks in total were noted along the borehole axial and radial directions on the sample surfaces. Axial and radial main failure planes induced by macroscopic main hydraulic cracks split the sample into three big parts. Meanwhile, numerous local hydraulic cracks were formed on the main failure planes, in different directions and of different types. Local hydraulic cracks are mainly of three types: local hydraulic crack bands, local branched hydraulic cracks, and axial layered cracks. Because local hydraulic cracks produce multiple local layered failure planes and lamellar ruptures inside the sample, the integrity of the sample decreases greatly. The formation and propagation process of many multidirectional hydraulic cracks is affected by a combination of water pressure blasting, water pressure of fracturing, and the stress field of the surrounding rock. To a certain degree, the stress field of surrounding rock guides the formation and propagation process of the blasting crack and the follow-up hydraulic crack. Following hydraulic fracturing that has been conducted after water pressure blasting, the integrity of the sample is found to

  18. Cements with low Clinker Content

    Science.gov (United States)

    García-Lodeiro, I.; Fernández-Jiménez, A.; Palomo, A.

    2015-11-01

    Hybrid alkaline cements are multi-component systems containing a high percentage of mineral additions (fly ash, blast furnace slag), low proportions (clinker and scarce amounts of alkaline activators. The substantially lower amount of clinker needed to manufacture these binders in comparison to ordinary Portland cement is both economically and ecologically beneficial. Their enormous versatility in terms of the raw materials used has made them the object of considerable interest. The present study explored the mechanical strength of binary blends mixes; B1= 20% clinker (CK) + 80% fly ash (FA) and B2=20% clinker + 80% blast furnace slag (BFS), both hydrated in the presence and absence of an alkaline activator specifically designed for this purpose. The use of the activator enhanced the development of early age strength considerably. All the hydrated matrices were characterised with XRD, SEM/EDX and (29Si and 27Al) NMR. The use of the alkaline activator generated reaction products consisting primarily of a mix of gels ((N,C)-A-S-H and C-A-S-H) whose respective proportions were found to depend upon system composition and initial reactivity.

  19. Dentin-cement Interfacial Interaction

    Science.gov (United States)

    Atmeh, A.R.; Chong, E.Z.; Richard, G.; Festy, F.; Watson, T.F.

    2012-01-01

    The interfacial properties of a new calcium-silicate-based coronal restorative material (Biodentine™) and a glass-ionomer cement (GIC) with dentin have been studied by confocal laser scanning microscopy (CLSM), scanning electron microscopy (SEM), micro-Raman spectroscopy, and two-photon auto-fluorescence and second-harmonic-generation (SHG) imaging. Results indicate the formation of tag-like structures alongside an interfacial layer called the “mineral infiltration zone”, where the alkaline caustic effect of the calcium silicate cement’s hydration products degrades the collagenous component of the interfacial dentin. This degradation leads to the formation of a porous structure which facilitates the permeation of high concentrations of Ca2+, OH-, and CO32- ions, leading to increased mineralization in this region. Comparison of the dentin-restorative interfaces shows that there is a dentin-mineral infiltration with the Biodentine, whereas polyacrylic and tartaric acids and their salts characterize the penetration of the GIC. A new type of interfacial interaction, “the mineral infiltration zone”, is suggested for these calcium-silicate-based cements. PMID:22436906

  20. Elaborating the History of Our Cementing Societies: An in-Use Stock Perspective.

    Science.gov (United States)

    Cao, Zhi; Shen, Lei; Løvik, Amund N; Müller, Daniel B; Liu, Gang

    2017-09-12

    Modern cities and societies are built fundamentally based on cement and concrete. The global cement production has risen sharply in the past decades due largely to urbanization and construction. Here we deployed a top-down dynamic material flow analysis (MFA) model to quantify the historical development of cement in-use stocks in residential, nonresidential, and civil engineering sectors of all world countries. We found that global cement production spreads unevenly among 184 countries, with China dominating the global production and consumption after the 1990s. Nearly all countries have shown an increasing trend of per capita cement in-use stock in the past century. The present per capita cement in-use stocks vary from 10 to 40 tonnes in major industrialized and transiting countries and are below 10 tonnes in developing countries. Evolutionary modes identified from historical patterns suggest that per capita in-use cement stock growth generally complies with an S-shape curve and relates closely to affluence and urbanization of a country, but more in-depth and bottom-up investigations are needed to better understand socioeconomic drivers behind stock growth. These identified in-use stock patterns can help us better estimate future demand of cement, explore strategies for emissions reduction in the cement industry, and inform CO2 uptake potentials of cement based products and infrastructure in service.

  1. Application of Cement Science to Improved Wellbore Infrastructures Mileva Radonjic and Darko Kupresan Craft & Hawkins Department of Petroleum Engineering, Louisiana State University, USA Corresponding author: mileva@lsu.edu Key words: micro-annular gas flow, nano-properties of wellbore cements, micro-porosity

    Science.gov (United States)

    Radonjic, M.

    2015-12-01

    Recent focus on carbon emission from cement industry inspired researchers to improve CSH properties by reducing Ca/Si ratio at the nanoscale, and lower porosity (permeability) of hydrated cement at micro scale. If implemented in wellbore cement technology, both of these efforts could provide advanced properties for wellbore infrastructure. These advancements would further reduce the issue of leaky wellbores in fluid injections, hydraulic fracturing and subsurface storage for existing operating wells. Numerous inadequately abandoned wells, however, pose more complex engineering problems, primarily due to the difficulty in locating fluid flow pathways along the wellbore structure. In order to appreciate the difficulty of this problem, we need to remind ourselves that: a typical 30,000-ft. wellbore with an average production casing of 8 inches in diameter can be presented in scale by a 6-m long human hair of 150 μm these structures are placed in the subsurface, often not just vertical in geometry but deviated close to 90° tangent where monitoring and remediation becomes demanding and if we consider that wellbore cement is not continuously placed along the wellbore and it is approximately 1/10 of a wellbore diameter, we can see that the properties of these materials demand application of nano-science and a different scale phenomena than perhaps previously acknowledged. The key concept behind Ca/Si reduction associated with improved mechanical properties is traditionally achieved chemically, by addition of supplemental cementitious materials. In our study we have tried to evaluate CSH alterations due to mechanically induced phase transformation. The data suggest that confined compression-extrusion of hydrated wellbore cement and the consequent propagation of pore water can change cement composition by dissolving and removing Ca, therefore reducing Ca/Si of cement phases. The advantage of this approach is that the process is less impacted by pressure

  2. Innovative cement plug setting process reduces risk and lowers NPT

    Energy Technology Data Exchange (ETDEWEB)

    Marriott, T.; Rogers, H.; Lloyd, S.; Quinton, C. [Halliburton Energy Services, Calgary, AB (Canada); Tetrault, N. [Apache Canada, Calgary, AB (Canada)

    2006-07-01

    With increased drilling in mature fields and unconventional reservoirs, Canadian operators are experiencing a higher rate of lost circulation events. When drilling into lower fracture-gradient zones, operators face the risk of drilling through shallower depleted zones. The unique challenges associated with setting cement plugs in such open hole wells were described. The best solution to address lost circulation events is a properly designed cement slurry where cement can be squeezed into the lost circulation zones to strengthen the wellbore when set. The cement plug is drilled through, leaving the residual cement setting inside the problem zones. Since cement plugs are used for a wide range of reasons, such as healing losses, abandonment, and directional drilling, it is important that a competent cement plug is placed the first time. This paper presented a newly developed tool and a special process designed to meet the challenges associated with setting cement plugs. It is based on a tubing-release tool (TRT) in which a sacrificial tubing is placed into the lost circulation zone to balance the cement plug. The sacrificial tubing is released from the drillstring and remains in the wellbore. The TRT has been used as a plug-setting aid for lost-circulation plugs; shallow-water shut-off; kick-off plug placement; and multizone plugs to abandon. An overview of the TRT features was presented. The tool and process has been used by more than 20 operating companies around the world to successfully place cement plugs downhole on the first attempt. The disconnect has been used successfully in more than 120 wells throughout North and South America, Europe, the Middle East, and Australia. It has proven to lower the risk and non-productive time associated with drilling in mature fields and unconventional reservoirs. 7 refs., 5 figs.

  3. 磷渣在生产油井水泥中的应用研究%Application of Phosphorus Slag in the Production of Oil Well Cement

    Institute of Scientific and Technical Information of China (English)

    邹兴芳; 朱教群; 陆小黑; 周卫兵

    2016-01-01

    在快硬早强硅酸盐油井水泥生料中掺入1%~3%磷渣作原料,代替部分石灰石、页岩配料,磷渣的掺入能显著降低烧成温度、减少熟料烧成热耗,改善熟料矿物形成条件和熟料矿物结构。由该熟料生产的油井水泥的早期强度能得到大幅提高,其它相关物理性能优异。%In order to fabricate fast hardening and early strength Portland cement,1%~3% phosphorus slag as raw material which was added into raw mineral as mixture to replace part of the limestone,shale ingredients.Addition of phosphorus slag can significantly reduce sintering temperature and the clinker burning heat consumption,and improve the clinker mineral formation conditions and clinker mineral structure.The early strength of cement produced by the clinker can be greatly improved,and other physical properties are also excellent.

  4. Energy optimization and reduction of carbon footprint in cement manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Gallestey, Eduardo; Crosley, Gabriela; Wilson, Andrew; Maier, Urs; Hoppler, Rolf; Boerrnert, Thomas

    2010-09-15

    Cement producers are large consumers of thermal and electrical energy, which are only available at steadily increasing costs. Efforts to reduce demands by using higher efficiency equipment and substituting -fuels and raw materials to lower production costs have been addressed in recent years. Under the Kyoto Protocol industrialised countries agreed to reduce their collective greenhouse gas emissions. Cement producers as some of the largest emitters of CO2 have been especially challenged to find new and innovative ways to reduce greenhouse gas emissions. This paper summarise some ABB technologies developed to assist the cement industry to meet these goals.

  5. Utilization of waste tires as alternative fuel in cement plant

    OpenAIRE

    2016-01-01

    Cement industry is regulated by legislation in which various measures are specified for prevention and reduction of air pollution as well as protection of human health, due to atmospheric emissions, which occur during cement production. Legislation also holds emission limit values for co-incineration of wastes i.e. alternative fuels. Waste tires as an alternative fuel can be co-incinerated i.e. co-processed in cement plants, where the high calorific value of the rubber is used to substitute f...

  6. FEMA DFIRM Hydraulic Structures

    Data.gov (United States)

    Minnesota Department of Natural Resources — This layer and accompanying attribute table is required whenever hydraulic structures are shown in the flood profile. It is also required if levees are shown on the...

  7. Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Conrad, Finn

    2005-01-01

    The paper presents research results using IT-Tools for CAD and dynamic modelling, simulation, analysis, and design of water hydraulic actuators for motion control of machines, lifts, cranes and robots. Matlab/Simulink and CATIA are used as IT-Tools. The contributions include results from on......-going research projects on fluid power and mechatronics based on tap water hydraulic servovalves and linear servo actuators and rotary vane actuators for motion control and power transmission. Development and design a novel water hydraulic rotary vane actuator for robot manipulators. Proposed mathematical...... modelling, control and simulation of a water hydraulic rotary vane actuator applied to power and control a two-links manipulator and evaluate performance. The results include engineering design and test of the proposed simulation models compared with IHA Tampere University’s presentation of research...

  8. Constant-Pressure Hydraulic Pump

    Science.gov (United States)

    Galloway, C. W.

    1982-01-01

    Constant output pressure in gas-driven hydraulic pump would be assured in new design for gas-to-hydraulic power converter. With a force-multiplying ring attached to gas piston, expanding gas would apply constant force on hydraulic piston even though gas pressure drops. As a result, pressure of hydraulic fluid remains steady, and power output of the pump does not vary.

  9. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface.

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.

    2010-01-01

    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage or microcracks and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect

  10. Cement industry control system based on multi agent

    Institute of Scientific and Technical Information of China (English)

    王海东; 邱冠周; 黄圣生

    2004-01-01

    Cement production is characterized by its great capacity, long-time delay, multi variables, difficult measurement and muhi disturbances. According to the distributed intelligent control strategy based on the multi agent, the multi agent control system of cement production is built, which includes integrated optimal control and diagnosis control. The distributed and multiple level structure of multi agent system for the cement control is studied. The optimal agent is in the distributed state, which aims at the partial process of the cement production, and forms the optimal layer. The diagnosis agent located on the diagnosis layer is the diagnosis unit which aims at the whole process of the cement production, and the central management unit of the system. The system cooperation is realized by the communication among optimal agents and diagnosis agent. The architecture of the optimal agent and the diagnosis agent are designed. The detailed functions of the optimal agent and the diagnosis agent are analyzed.At last the realization methods of the agents are given, and the application of the multi agent control system is presented. The multi agent system has been successfully applied to the off-line control of one cement plant with capacity of 5 000 t/d. The results show that the average yield of the clinker increases 9.3% and the coal consumption decreases 7.5 kg/t.

  11. Characteristics of Bamboo Leaf Ash Blended Cement Paste and Mortar

    Directory of Open Access Journals (Sweden)

    Umoh A.A.

    2015-01-01

    Full Text Available The use of bamboo leaf ash as cement supplement can contribute to reduction in cost and environmental hazard associated with cement production as well as waste pollution caused by the littered bamboo leaves. Therefore, the characteristics of cement paste and mortar incorporating bamboo leaf ash were investigated. The results of the physical properties of the pastes were within the requirements stipulated by relevant standards while that of the mortar cubes indicated that the compressive strength generally increased with curing age, and that the mix containing 15% Bamboo Leaf Ash (BLA by mass competes favorably with that of the reference mix at 28days and above. The water absorption and apparent porosity were observed to increase with increase in BLA content, while the bulk density decreases as the percentage of BLA increases from 5% to 25% by mass. The study concluded that 15% BLA replacing cement is adequate for the production of masonry mortar.

  12. Conduction calorimetric studies of ternary binders based on Portland cement, calcium aluminate cement and calcium sulphate

    OpenAIRE

    Torrens Martín, David; Fernández Carrasco, Lucía; Blanco Varela, M.Teresa

    2013-01-01

    Different binders of Portland cement, calcium aluminate cement and calcium sulphate (PC/CAC/CS) have been investigated to determinate the in¿uence the CAC and CS amount in the reactions mechanism. Several mixtures were studied, ratios of 100, 85/15 and 75/25 of PC/CAC with 0, 3 and 5 % of CS. Conduction calorimetric technique was used to follow the hydration during 100 h. The XRD and FTIR techniques were used as support in the analysis of the hydration products. The results have shown tha...

  13. Performance Test for Open Grade Bitumen and Cement Mixture OGBC-20

    Science.gov (United States)

    Li, Y. Y.; Wu, Z. L.; Li, C. M.; Gan, X. Z.; Xiong, X. J.

    For effective prevention of urban road intersection special sections for nit diseases and improving the pavement durability, an open grade bitumen and cement (OGBC-20) mixture is proposed. In organic hydraulic cement mixture design, mix proportion designs of cement mortar and matrix open-graded bitumen were done. The matrix mixture gradation was adjusted .It has greater void of air volume than that of ATPB-25. A variety of tests in laboratory for OGBC-20 were performed. The experimental results show that: The void of air volume of adjusted gradation matrix asphalt mixture is up to 23%. and binder drainage loss is ≤ 0.3%. Cement mortar filling is fuller and better water stability and low temperature crack resistance compared to ordinary bitumen mixture. It has the absolute advantage on high temperature stability and shows the superiority of the new pavement materials.

  14. POZZOLAN AND CEMENTS WITH POZZOLAN

    Directory of Open Access Journals (Sweden)

    Hasan KAPLAN

    1995-02-01

    Full Text Available Cement, one of the basic material of construction engineering, has an important place in view of strength and cost of structures. Cement consumption is increasing parallel to development of building construction sector. For cement producers, minimal cost is desired by using new and economical material sources. On the other hand, the controllers and contractors need cheaper, safer and higher strength materials. From this respect cement industry tends to use cement with pozzolan. In Türkiye, cement with pozzolan is produced by adding the pozzolan, which has a large reservoir in the country, in cement in sertain amount. However this type of cement is consumed in the construction sector, sortage of scientific investigation and speculative news on the subject.are worried the users and producers. In this paper, prior to an experimental study on the cements having pozzolan additive, historical development of pozzolan, reservoir of Turkiye, and comparison with portland cement is carried out. Advantages and disadvantages of pozzolan are also discussed in some points.

  15. Cement from magnesium substituted hydroxyapatite.

    Science.gov (United States)

    Lilley, K J; Gbureck, U; Knowles, J C; Farrar, D F; Barralet, J E

    2005-05-01

    Brushite cement may be used as a bone graft material and is more soluble than apatite in physiological conditions. Consequently it is considerably more resorbable in vivo than apatite forming cements. Brushite cement formation has previously been reported by our group following the mixture of nanocrystalline hydroxyapatite and phosphoric acid. In this study, brushite cement was formed from the reaction of nanocrystalline magnesium-substituted hydroxyapatite with phosphoric acid in an attempt to produce a magnesium substituted brushite cement. The presence of magnesium was shown to have a strong effect on cement composition and strength. Additionally the presence of magnesium in brushite cement was found to reduce the extent of brushite hydrolysis resulting in the formation of HA. By incorporating magnesium ions in the apatite reactant structure the concentration of magnesium ions in the liquid phase of the cement was controlled by the dissolution rate of the apatite. This approach may be used to supply other ions to cement systems during setting as a means to manipulate the clinical performance and characteristics of brushite cements.

  16. [A new hydroxyapatite cement for craniofacial surgery].

    Science.gov (United States)

    Pistner, H; Reuther, J; Reinhart, E; Kübler, N; Priessnitz, B

    1998-05-01

    A new stoechiometric mixture of 27% dicalcium-phosphate (DCPA) and 73% tetra-calcium-phosphate (TTCP) can be prepared with water intraoperatively to a paste that subsequently sets to a structurally stabile implant composed of hydroxyapatite (HA). Primary setting time is about 20 min; pH during setting ranges from 6.5 to 8.5. There is no relevant curing heat or expansion or contraction. Compressive strength is about 50 MPa, tensile strength about 8 MPa. Over a period of about 4 h in physiological milieu, the cement converts to hydroxyapatite. This product is no longer redissolvable in normal body fluid. This cement can be used for non-load-bearing applications especially in craniofacial bone surgery. Cranial defects due to tumour or trauma as well as deficits in the facial skeleton may be reconstructed using this new biomaterial. In nine of ten patients we used the hydroxyapatite cement successfully for reconstructions in the craniofacial area. Fluid control of the operation field and implant site is extremely important and sometimes difficult to achieve. Further applications could be all non-load-bearing augmentations such as filling of blocked paranasal sinuses, of dentoalveolar cysts and defects following dental apectomy or fixation of implanted hearing-aid electrodes. The perspectives for the hydroxyapatite cement include its application as a carrier for osteogenic protein preparations, especially because of its isothermic reaction and intrinsic osteoconductive characteristics.

  17. [New hydroxylapatite cement for craniofacial surgery].

    Science.gov (United States)

    Pistner, H; Reuther, J; Reinhart, E; Kübler, N; Priessnitz, B

    1998-05-01

    A new stoechiometric mixture of 27% dicalcium-phosphate (DCPA) and 73% tetra-calcium-phosphate (TTCP) can be prepared with water intraoperatively to a paste that subsequently sets to a structurally stabile implant composed of hydroxyapatite (HA). Primary setting time is about 20 min; pH during setting ranges from 6.5 to 8.5. There is no relevant curing heat or expansion or contraction. Compressive strength is about 50 MPa, tensile strength about 8 MPa. Over a period of about 4 h in physiological milieu, the cement converts to hydroxyapatite. This product is no longer redissolvable in normal body fluid. This cement can be used for non-load-bearing applications especially in craniofacial bone surgery. Cranial defects due to tumour or trauma as well as deficits in the facial skeleton may be reconstructed using this new biomaterial. In nine of ten patients we used the hydroxyapatite cement successfully for reconstructions in the craniofacial area. Fluid control of the operation field and implant site is extremely important and sometimes difficult to achieve. Further applications could be all non-load-bearing augmentations such as filling of blocked paranasal sinuses, of dentoalveolar cysts and defects following dental apectomy or fixation of implanted hearing-aid electrodes. The perspectives for the hydroxyapatite cement include its application as a carrier for osteogenic protein preparations, especially because of its isothermic reaction and intrinsic osteoconductive characteristics.

  18. Hidration kinetics study of tlie mixed cements

    Directory of Open Access Journals (Sweden)

    Duque Fernández, Gabriel . L

    1993-09-01

    Full Text Available A study of the hydration process of cements with 10% and 20% addition of a tuff from "Las Carolinas" quarry (Cienfuegos, Cuba by different methods was done. The results obtained by different methods showed a good agreement. It was proved an increment of the hydration products, an acceleration of alite hydration and a swelling of the fixed water in mixed cements. The resistance of the cement with 10% addition is similar to that of the pure cement for ages of 28 days, whereas with 20% addition they were similar only after 180 days.

    Se hizo un estudio por diferentes métodos de la hidratación de cementos con 10% y 20% de adición de una toba del yacimiento "Las Carolinas", en la provincia de Cien fuegos (Cuba. Hubo una buena correspondencia entre las diferentes técnicas de análisis utilizadas, comprobándose que en los cementos mezclados se incrementan los productos de hidratación, se acelera la hidratación de la alita, aumenta el contenido de agua fija, así como que la resistencia del cemento, con hasta 10% de adición, es similar al cemento puro para tiempos de curado de 3 y 28 días, mientras que con 20% de adición sólo se igualan después de los 180 días.

  19. Kinetics of strength gain of biocidal cements

    Directory of Open Access Journals (Sweden)

    Rodin Aleksandr Ivanovich

    Full Text Available Biocorrosion becomes the determinative durability factor of buildings and constructions. Damages of construction materials caused by bacteria, filamentous fungi, actinomycetes constitute a serious danger to the constructions of a building or a structure and to the health of people. Biodeteriorations are typical both in old and new constructions. A great quantity of destruction factors of industrial and residential buildings under the influence of microorganisms was established in practice. Providing products and constructions based on concretes fungicidal and bactericidal properties is an important direction of modern construction material science. The most efficient way to solve this task is creation of biocidal cements. The article presents the results of experimental studies of kinetic dependences of strength gain by biocidal cements by physico-mechanical and physico-chemical analysis methods. The identical velocity character of initial hydration of the developed compositions of biocidal cements is set, as well as a more calm behavior of hardening processes at later terms. It has been established that the compositions of biocidal cements modified by sodium sulfate and sodium fluoride possess the greatest strength.

  20. Reuse of cement-solidified municipal incinerator fly ash in cement mortars: physico-mechanical and leaching characteristics.

    Science.gov (United States)

    Cinquepalmi, Maria Anna; Mangialardi, Teresa; Panei, Liliana; Paolini, Antonio Evangelista; Piga, Luigi

    2008-03-01

    The reuse of cement-solidified Municipal Solid Waste Incinerator (MSWI) fly ash (solidified/stabilised (S/S) product) as an artificial aggregate in Portland cement mortars was investigated. The S/S product consisted of a mixture of 48 wt.% washed MSWI fly ash, 20 wt.% Portland cement and 32 wt.% water, aged for 365 days at 20 degrees C and 100% RH. Cement mortars (water/cement weight ratio=0.62) were made with Portland cement, S/S product and natural sand at three replacement levels of sand with S/S product (0%, 10% and 50% by mass). After 28 days of curing at 20 degrees C and 100% RH, the mortar specimens were characterised for their physico-mechanical (porosity, compressive strength) and leaching behaviour. No retardation in strength development, relatively high compressive strengths (up to 36 N/mm2) and low leaching rates of heavy metals (Cr, Cu, Pb and Zn) were always recorded. The leaching data from sequential leach tests on monolithic specimens were successfully elaborated with a pseudo-diffusional model including a chemical retardation factor related to the partial dissolution of contaminant.

  1. Cellulose Associated with Pet Bottle Waste in Cement Based Composites

    OpenAIRE

    Farrapo,Camila Laís; Fonseca,Camila Soares; Pereira,Tamires Galvão Tavares; Tonoli,Gustavo Henrique Denzin; Savastano Junior,Holmer; Mendes, Rafael Farinassi

    2017-01-01

    The present study was to evaluate the effect of polyethylene terephthalate (PET) particle sizes on the mechanical and physical properties of extruded fiber-cement composites with different particle sizes combined to cellulose pulp in the production of fiber cement by the extrusion process. The design consisted of four formulations, one composed of 5% cellulose and the other three with 2.5% cellulosic pulp and 2.5% of PET particles with different particle sizes. Physical, mechanical and micros...

  2. Fly and bottom ashes from biomass combustion as cement replacing components in mortars production: rheological behaviour of the pastes and materials compression strength.

    Science.gov (United States)

    Maschio, Stefano; Tonello, Gabriele; Piani, Luciano; Furlani, Erika

    2011-10-01

    In the present research mortar pastes obtained by replacing a commercial cement with the equivalent mass of 5, 10, 20 and 30 wt.% of fly ash or bottom ash from fir chips combustion, were prepared and rheologically characterized. It was observed that the presence of ash modifies their rheological behaviour with respect to the reference blend due to the presence, in the ashes, of KCl and K2SO4 which cause precipitation of gypsum and portlandite during the first hydration stages of the pastes. Hydrated materials containing 5 wt.% of ash display compression strength and absorption at 28 d of same magnitude as the reference composition; conversely, progressive increase of ash cause a continuous decline of materials performances. Conversely, samples tested after 180 d display a marked decline of compression strength, as a consequence of potassium elution and consequent alkali-silica reaction against materials under curing.

  3. Glass powder blended cement hydration modelling

    Science.gov (United States)

    Saeed, Huda

    .17, H/S ratio of 2.5 and N/S ratio of 0.18. In the second phase of this research, theoretical models are built using a modified version of an existing cement hydration modelling code, "CEMHYD3D", to simulate the chemical reaction of the activated glass powder hydration and glass powder in cement. The modified model, which is referred to as the "MOD-model" is further used to predict the types, compositions and quantities of reaction products. Furthermore, the glass powder hydration data, which is obtained experimentally, is incorporated into the MOD-model to determine the effect of adding glass powder to the paste on the process of cement hydration and resulting paste properties. Comparisons between theoretical and experimental results are made to evaluate the developed models. The MOD-model predictions have been validated using the experimental results, and were further used to investigate various properties of the hydrated glass powder cement paste. These properties include, for example, CH content of the paste, porosity, hydration degree of the glass powder and conventional C-S-H and GP CS-H contents. The results show that the MOD-model is capable of accurately simulating the hydration process of glass powder-blended cement paste and can be used to predict various properties of the hydrating paste.

  4. Failure of total hip arthroplasty with Boneloc bone cement.

    Science.gov (United States)

    Gebuhr, P; Stentzer, K; Thomsen, F; Levi, N

    2000-12-01

    Early failure of Boneloc cemented total hip arthroplasty is well documented. However, information regarding the long term prognosis is scanty. The aim of this study was therefore to assess the long term failure rate of total hip replacement with Boneloc bone cement. Between January 1991 and March 1992, Boneloc bone cement (Polymers Recontructive A/S, Farum, Denmark) was used in 42 consecutive total hip replacements in 42 patients. The average age of the patients was 75 years. There were 25 women and 17 men. The diagnosis at operation was osteoarthritis in all cases. A cemented Muller Taperloc femoral stem was used with a cemented Muller acetabular cup (Biomet, Warsaw, USA). The follow-up time was 9 years. All patients underwent radiographic control the first postoperative year and annually after 1995. To date 21 patients have been revised for aseptic loosening at a mean of 5 years (range: one year to 8 years). Three other patients have definite radiographic evidence of loosening. The overall failure rate is therefore 24/42 = 57%. Our results confirm the previously reported poor results of Boneloc bone cement for hip arthroplasty and support the recommendation of indefinite follow-up for surviving prostheses. New prosthesis designs and new cements should have documentation, including laboratory tests and randomized clinical studies with radiostereometric evaluation. However, the ethical responsibility rests heavily on the shoulders of the clinician to make a correct analysis of the need for a new product before he begins to use it.

  5. Pore Structure of Cement Pastes Blended with Volcanic Rock

    Institute of Scientific and Technical Information of China (English)

    YU Lehua; ZHOU Shuangxi; LI Liling

    2016-01-01

    The pore parameters of cement pastes blended with volcanic rock at the curing age of 1, 28 and 90 d were de-termined by a mercury intrusion porosimetry. The pore structure of the pastes was characterized through the analysis of porosity, average pore diameter, the most probable pore aperture, pore size distribution, as well as total pore volume. For the improvement of mechanical property and durability of cement-based material, the correlation of the formed pore structure with hydration time and replacement level of volcanic rock for cement was revealed. The results indicate that volcanic rock can diminish porosity and reduce pore size in cement paste when curing time prolongs, which is particu-larly prominent with replacement level of less than 20% in late period. The more harmful pores (i.e., capillary pore) are gradually transformed into harmless pore (i.e., gel pores or micropore), even fully filled and disappeared when hydration products increase. The pore structure of the cement paste is thus refined. The beneficial effect of volcanic rock on the pore structure of cement paste could enhance the mechanical property and durability of cement-based material.

  6. Geometry of calcite cemented zones in shallow marine sandstones

    Energy Technology Data Exchange (ETDEWEB)

    Walderhaug, O.; Prestholm, E.; Oexnevad, I.E.I.

    1995-12-31

    In offshore oil production, tightly cemented calcite zones often form impermeable barriers to fluid flow an so adversely affect reservoir performance. Based on recent breakthroughs in the theory of the formation of calcite cemented zones, the project discussed in this paper was concerned with (1) Performing outcrop studies in order to increase the existing database on the geometry of calcite cemented zones, (2) Extending and refining methods of predicting the geometry of cored calcite cemented zones, and (3) Applying and illustrating the use of these methods by studying calcite cementation in shallow marine reservoir sandstones on the Norwegian shelf. The paper presents results from field work and applies these results and the criteria for recognizing geometrical forms of calcite cementation in cores to the Ula Formation of the Ula Field and the Rannoch Formation of the Gullfax Field. The results from the core and outcrop studies are integrated in a tentative identification key for cored calcite cemented zones. The work is part of PROFIT (Program for Research On Field oriented Improved recovery Technology), a research project conducted by RF - Rogaland Research in 1991-1994. 32 refs., 10 figs., 2 tabs.

  7. The Characteristics and the Countermeasures of the Occupational Hazards for New Dry Process Cement Production Line%新型干法水泥生产线职业危害特点及防治对策

    Institute of Scientific and Technical Information of China (English)

    王超洋; 秦文华

    2013-01-01

      为探讨新型干法水泥生产工艺的职业病危害因素的特点,并提出相应的防治对策,选取某企业5000 t/d新型干法水泥熟料生产线为代表,对其工作场所中存在的职业病危害因素进行识别,并对该规模下职业病危害因素的浓度或强度进行检测.结果表明,粉尘和噪声为该工艺的主要职业病危害因素,其岗位达标率分别为60%和51.5%,毒物及工频电场等均满足职业卫生标准限值的要求.根据职业危害的关键控制岗位,提出防治对策以减少职业病发生.%  For discussing the characteristics of the occupational hazards for new dry process cement production line, and advancing the corresponding countermeasures,the authors select a company with the production of 5000 t/d new dry process cement as the representative,identify the factors of occupational hazards in workplace and detect the concentration or intensity of occupational hazards. The results show that dust and noise are the major occupational hazards in the process,the post compliance rates were 60% and 51.5%. The poison and power frequency electric field,etc. meet the requirements of occupational health standard limits. According to the occupational hazards of critical control positions,the control measures for reducing occupational diseases is put forward.

  8. Improving the CO2 performance of cement, part II : Framework for assessing CO2 improvement measures in cement industry

    OpenAIRE

    2015-01-01

    Cement production is among the largest anthropogenic sources of carbon dioxide (CO2) and there is considerable pressure on the cement industry to reduce these emissions. In the effort to reduce CO2 emissions, there is a need for methods to systematically identify, classify and assess different improvement measures, to increase the knowledge about different options and prioritize between them. For this purpose a framework for assessment has been developed, inspired by common approaches within ...

  9. Comparison of Domestic and International Calculation Methods of CO2 Emission from Cement Production and the Enlightenments for China%水泥生产碳排放测算的国内外方法比较及借鉴

    Institute of Scientific and Technical Information of China (English)

    魏丹青; 赵建安; 金迁致

    2012-01-01

    The comparison of domestic and international calculation methods of CO2 emission from cement production has important reference value for establishing national calculation standards of CO2 emission from cement production.At present,international organizations like Intergovernmental Panel on Climate Change(IPCC)and World Business Council for Sustainable Development(WDCSD)have promulgated a series of universally applicable methods,and a number of developed countries have also proposed their own calculation systems.In this paper,we first briefly introduced the domestic and international calculation methods of CO2 emission from cement production,and performed a comparison of these methods from four aspects,including operational boundaries,raw material calcination emissions,fuel combustion emissions and indirect emissions.Then we made a discussion about the accuracy and applicability of those methods.The conclusions are as follows:1)Those systems are approximately same in the framework of calculation process,but there are differences in operational boundaries,calculating methods and CO2 emission factors;2)WBCSD-Cement Sustainability Initiative provides the methods of setting operational boundaries for countries or enterprises to choose the scope of accounting and reporting;3)On plant level,calcination CO2 can be calculated in two ways:based on the quantity and composition of the raw mix consumed or based on the clinker produced plus discarded dust.The two approaches are,in theory,equivalent.On country level,the latter approach is usually adopted;4)CO2 from fossil kiln fuels(coal,fuel oil and natural gas)is calculated based on fuel consumption,net calorific values,and CO2 emission factors.For China,low calorific value is applicable;5)On country level,the emissions of external production of electricity consumption should be included in the gross emissions,while indirect emission savings such as heat and power exports should be subtracted from the

  10. INVESTIGATION OF HYDRAULIC CONSTRUCTION BUILDINGS ON FOREST ROAD

    Directory of Open Access Journals (Sweden)

    Erhan Çalışkan

    2003-04-01

    Full Text Available In Turkey, a large part of forest is scattered on the mountainous land. Whole forestry activity and particulary, producing of woody raw material in forest and its transportation to the consumption centres by constructed forest roads regularly and steadily can only be possible thanks to adequately firm forest roads and establishing of hydraulic construction buildings. As a study field, 35 km forest road within the Yesiltepe Forest District boundary was selected. On this forest road, totaly 31 existent hydraulic construction buildings, consisting of 16 pipes, 7 culverts, 3 bridges and 5 hamps were found and its was determined that only 40% of hydraulic construction buildings can fulfil the their functions. Hydraulic construction buildings technique viewpoint, in spite of the fact that dimentions of hydraulic construction buildings were found appropirate they had same problems. It was become apperent that especially constructed concrete pipes and culverts had lack of cement. Furthermore, their maintanances were inadequate and some of them were almost losing their functions.

  11. Hydration study of ordinary portland cement in the presence of zinc ions

    Directory of Open Access Journals (Sweden)

    Monica Adriana Trezza

    2007-12-01

    Full Text Available Hydration products of Portland cement pastes, hydrated in water and in the presence of zinc ions were studied comparatively at different ages. Hydration products were studied by X ray diffractions (XRD and infrared spectroscopy (IR. Although IR is not frequently used in cement chemistry, it evidenced a new phase Ca(Zn(OH32. 2H2O formed during cement hydration in the presence of zinc. The significant retardation of early cement hydration in the presence of zinc is assessed in detail by differential calorimetry as a complement to the study carried out by IR and XRD, providing evidence that permits to evaluate the kinetic of the early hydration.

  12. Biomass use in the Dutch cement industry ENCI, Maastricht, The Netherlands

    NARCIS (Netherlands)

    Junginger, H.M.

    2009-01-01

    Based in the Netherlands, ENCI is a division of HeidelbergCement active in the Benelux countries. It possesses three main production facilities in the Netherlands, of which the biggest is the integrated production plant in Maastricht. ENCI has been generating cement from Maastricht since 1926, and d

  13. Advances in Glass Ionomer Cements

    OpenAIRE

    KAYA, Dt. Tuğba; TİRALİ, Yard. Doç. Dr. Resmiye Ebru

    2013-01-01

    In recent years there have been a number of innovations and developments with respect to glass ionomer cements and their applications in clinical dentistry. This article considers some of the recent outstanding studies regarding the field of glass ionomer cement applications, adhesion and setting mechanisms, types, advantage and disadvantages among themselves and also to enhance the physical and antibacterial properties under the title of 'Advances in Glass Ionomer Cements'. As their biologic...

  14. Cement penetration after patella venting.

    Science.gov (United States)

    Jones, Christopher W; Lam, Li-On; Butler, Adam; Wood, David J; Walsh, William R

    2009-01-01

    There is a high rate of patellofemoral complications following total knee arthroplasty. Optimization of the cement-bone interface by venting and suction of the tibial plateau has been shown to improve cement penetration. Our study was designed to investigate if venting the patella prior to cementing improved cement penetration. Ten paired cadaver patellae were allocated prior to resurfacing to be vented or non-vented. Bone mineral density (BMD) was measured by DEXA scanning. In vented specimens, a 1.6 mm Kirschner wire was used to breach the anterior cortex at the center. Specimens were resurfaced with standard Profix instrumentation and Versabond bone cement (Smith and Nephew PLC, UK). Cement penetration was assessed from Faxitron and sectioned images by a digital image software package (ImageJ V1.38, NIH, USA). Wilcoxon rank sum test was used to assess the difference in cement penetration between groups. The relationship between BMD and cement penetration was analyzed by Pearson correlation coefficient. There was a strong negative correlation between peak BMD and cement penetration when analyzed independent of experimental grouping (r(2)=-0.812, p=0.004). Wilcoxon rank sum testing demonstrated no significant difference (rank sum statistic W=27, p=0.579) in cement penetration between vented (10.53%+/-4.66; mean+/-std dev) and non-vented patellae (11.51%+/-6.23; mean+/-std dev). Venting the patella using a Kirschner wire does not have a significant effect on the amount of cement penetration achieved in vitro using Profix instrumentation and Versabond cement.

  15. [Haemotoxicity of dental luting cements].

    Science.gov (United States)

    Anders, A; Welker, D

    1989-06-01

    A glass ionomer luting cement (AquaCem) shows a relatively low haemolytic activity in comparison with two zinc phosphate cements. Especially the initial irritation by this cement is smaller. Although it is possible that AquaCem particularly, in unfavourable cases, may damage the pulpa dentin system; this is due to the slowly decrease of the haemolytic activity with increasing of the probes. We found that Adhesor showed in dependence of the batches a varying quality.

  16. Effect of Natural Fractures on Hydraulic Fracturing

    Science.gov (United States)

    Ben, Y.; Wang, Y.; Shi, G.

    2012-12-01

    Hydraulic Fracturing has been used successfully in the oil and gas industry to enhance oil and gas production in the past few decades. Recent years have seen the great development of tight gas, coal bed methane and shale gas. Natural fractures are believed to play an important role in the hydraulic fracturing of such formations. Whether natural fractures can benefit the fracture propagation and enhance final production needs to be studied. Various methods have been used to study the effect of natural fractures on hydraulic fracturing. Discontinuous Deformation Analysis (DDA) is a numerical method which belongs to the family of discrete element methods. In this paper, DDA is coupled with a fluid pipe network model to simulate the pressure response in the formation during hydraulic fracturing. The focus is to study the effect of natural fractures on hydraulic fracturing. In particular, the effect of rock joint properties, joint orientations and rock properties on fracture initiation and propagation will be analyzed. The result shows that DDA is a promising tool to study such complex behavior of rocks. Finally, the advantages of disadvantages of our current model and future research directions will be discussed.

  17. Vibrational investigation of calcium-silicate cements for endodontics in simulated body fluids

    Science.gov (United States)

    Taddei, Paola; Modena, Enrico; Tinti, Anna; Siboni, Francesco; Prati, Carlo; Gandolfi, Maria Giovanna

    2011-05-01

    Calcium-silicate MTA (Mineral Trioxide Aggregate) cements have been recently developed for oral and endodontic surgery. This study was aimed at investigating commercial (White ProRoot MTA, White and Grey MTA-Angelus) and experimental (wTC-Bi) accelerated calcium-silicate cements with regards to composition, hydration products and bioactivity upon incubation for 1-28 days at 37 °C, in Dulbecco's Phosphate Buffered Saline (DPBS). Deposits on the surface of the cements and the composition changes during incubation were investigated by micro-Raman and ATR/FT-IR spectroscopy, and pH measurements. Vibrational techniques disclosed significant differences in composition among the unhydrated cements, which significantly affected the bioactivity as well as pH, and hydration products of the cements. After one day in DPBS, all the cements were covered by a more or less homogeneous layer of B-type carbonated apatite. The experimental cement maintained a high bioactivity, only slightly lower than the other cements and appears a valid alternative to commercial cements, in view of its adequate setting time properties. The bioactivity represents an essential property to favour bone healing and makes the calcium-silicate cements the gold standard materials for root-apical endodontic surgery.

  18. Trend of hydraulic units

    Energy Technology Data Exchange (ETDEWEB)

    Deshimaru, Jun' ichi

    1988-11-01

    The gear, vane and piston pumps occupy a more then 90% share in the hydraulic pumps. Comparatively large pumps are mainly variable delivery piston pumps. The piston pumps are comparatively high in output density (output per unit weight), indicating the hydraulic pump in performance, and tend to become higher and higher in it. Though they are mainly 210 to 350kgf/cm/sup 2/ in rated pressure, some of them come to surpass 400kgf/cm/sup 3/ in it. While the progress in computation also requires the high speed operation, high accuracy and other severe conditions for the hydraulic units, which accordingly and increasingly intensify the requirement for hydraulic oil in abrasion resistibility, oxidation stability and response characteristics. While cavitation comes to easily occur, which considerably and disadvantageously influences hydraulic oil in life through degradation, noise level and respondingness. From now on, the development of high performance oil and study of mechanical structure are important. 19 references, 9 figures, 2 tables.

  19. Relative permeability of fractured wellbore cement: an experimental investigation using electrical resistivity monitoring for moisture content

    Science.gov (United States)

    Um, W.; Rod, K. A.; Strickland, C. E.

    2016-12-01

    Permeability is a critical parameter needed to understand flow in subsurface environments; it is particularly important in deep subsurface reservoirs where multiphase fluid flow is common, such as carbon sequestration and geothermal reservoirs. Cement is used in the annulus of wellbores due to its low permeable properties to seal aquifers, reducing leaks to adjacent strata. Extreme subsurface environments of CO2 storage and geothermal production conditions will eventually reduce the cement integrity, propagating fracture networks and increasing the permeability for air and/or water. To date, there have been no reproducible experimental investigations of relative permeability in fractured wellbore cement published. To address this gap, we conducted a series of experiments using fractured Portland cement monoliths with increasing fracture networks. The monolith cylinder sides were jacketed with heavy-duty moisture-seal heat-shrink tubing, then fractured using shear force applied via a hydraulic press. Fractures were generated with different severity for each of three monoliths. Stainless steel endcaps were fixed to the monoliths using the same shrink-wrapped jacket. Fracture characteristics were determined using X-ray microtomography and image analysis. Flow controllers were used to control flow of water and air to supply continuous water or water plus air, both of which were delivered through the influent end cap. Effluent air flow was monitored using a flow meter, and water flow was measured gravimetrically. To monitor the effective saturation of the fractures, a RCON2 concrete bulk electrical resistivity test device was attached across both endcaps and a 0.1M NaNO3 brine was used as the transport fluid to improve resistivity measurements. Water content correlated to resistivity measurements with a r2 > 0.96. Data from the experiments was evaluated using two relative permeability models, the Corey-curve, often used for modeling relative permeability in porous media

  20. Thaumasite formation in hydraulic mortars by atmospheric SO2 deposition

    Directory of Open Access Journals (Sweden)

    Blanco-Varela, M. T.

    2001-12-01

    Full Text Available Sulphation of mortars and concretes is a function of diverse environmental factors (SO2 aerosol, temperature, etc as well as some material characteristics. One of the phases that could be formed as consequence of the sulphation of the hydraulic binder is thaumasite. In this paper different hydraulic mortars have been exposed to laboratory exposure chambers in order to reproduce thaumasite formation due to atmospheric SO2. Under the laboratory exposure conditions, thaumasite was formed in hydraulic lime mortars, and mortars elaborated with ordinary Portland cement as well as mineralized white portland cement. However, thaumasite was not formed in mortars made of lime and pozzolan. The first product formed as a result of the SO2-mortar interaction was gypsum. Gypsum reacted with calcite and C-S-H gel, present in the samples, giving place to thaumasite. Low temperature promotes thaumasite formation.

    La sulfatación de morteros y hormigones depende de las condiciones ambientales (SO2 aerosol, temperatura, etc., así como de las características del material. Una de las fases que se puede formar como consecuencia de la sulfatación de los ligantes hidráulicos es la taumasita. En este trabajo se han expuesto diferentes morteros hidráulicos en cámaras de laboratorio con el fin de reproducir la formación de taumasita por efecto del SO2 atmosférico. Bajo las condiciones de laboratorio se formó taumasita en los morteros de cal hidráulica y en los morteros fabricados con cemento portland y cemento blanco mineralizado. Sin embargo, cuando el ligante utilizado en los morteros fue cal y puzolana, no se formó taumasita. El yeso fue el primer producto formado en la interacción entre los morteros y el SO2. A continuación, este yeso reaccionó con la calcita y el gel C-S-H dando lugar a la formación de taumasita. Las bajas temperaturas favorecieron la formación de taumasita.

  1. Influence of the mineralogical composition of cement in the diffusion of chemical species; Influencia de la composicion mineralogica del cemento en la difusion de especies quimicas

    Energy Technology Data Exchange (ETDEWEB)

    Galicia A, E.

    2015-07-01

    The disposal is the final stage of radioactive waste management. This is essentially placing them in a facility with a reasonable assurance of safety. In this last stage, the ultimate goal is the confinement and isolation of radioactive waste from the human environment for a time period and under conditions such that the release of radionuclides not put in radiation risk to people and the environment. In relation to the storage of radioactive waste of low and medium activity, the final repositories for radioactive waste, based in cement materials are already operating in many countries. The isolation is performed by applying natural or artificial barriers between radioactive waste and man so as to prevent the release of radionuclides to the environment, until they have decreased their toxicity. The cement-based materials are involved in the different stages of the radioactive waste management since they are used for immobilization of waste in the container, container manufacturing and filling the spaces between the containers and vaults container and also as a barrier engineering and construction material in civil engineering. The concrete (cement mix + water + sand + gravel) it is one of the materials used to produce the engineered barrier system and produce containers for radioactive waste. In addition to their mechanical properties (product processing into hydraulic binder after being hydrated), their composition and solubility allow cushion the contact groundwater to ph higher (12.0 - 13.5) during considerable time scales (10{sup 14} - 10{sup 15} years) and it has an active role with the radionuclides confinement present in the radiological inventory of radioactive waste. The study of the microstructures of cement is a constant challenge for specialists working in this area, mainly due to the complex and heterogeneous mineralogical composition. Cement consists of many different phases in order to achieve specific properties such as reactivity properties

  2. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Science.gov (United States)

    Colangelo, Francesco; Cioffi, Raffaele

    2013-01-01

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production. PMID:28811427

  3. Thermal analysis of cement pastes with superabsorbent polymers

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Jensen, Ole Mejlhede; Lukosiute, Irena

    2013-01-01

    Thermal analysis of cement systems is very helpful in the understanding of many different properties of cementitious compounds, both for the original reacting compounds, and also for the resulting hydration products. Superabsorbent polymers can be added to cement systems with many different reasons......, so it is relevant that fundamental knowledge of this new compound on the development of hydration is well understood [1-3]. This paper reports research on thermal analysis of cement pastes with superabsorbent polymers. We have studied several parameters: the concentration of SAP in the system......, the effect of particle size distribution, and their influence on the hydration process with focus on cement-silica systems. This is done at different thermodynamic conditions, so the energy of activation in the different systems can be accessed. This paper provides information relevant to hydration modelling...

  4. Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 等

    2003-01-01

    Destruction of industrial waste in cement rotary kilins(CRKs) is an alternative technology for the treatment of certain types of industrial waste(IW).In this paper,three typical types of industrial wastes were co-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal(especially solid waste disposal )on the quality of clinker and the concentration of pollutants in air emission.Experimental results show that(1) waste disposal does not affect the quality of clinker and fly ash,and fly ash after the IW disposal can still be used in the cement production,(2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China National Standard-Air Pollutants Emission Standard(GB 16297-1996).

  5. Thermal analysis of cement pastes with superabsorbent polymers

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Jensen, Ole Mejlhede; Lukosiute, Irena

    2013-01-01

    Thermal analysis of cement systems is very helpful in the understanding of many different properties of cementitious compounds, both for the original reacting compounds, and also for the resulting hydration products. Superabsorbent polymers can be added to cement systems with many different reasons......, so it is relevant that fundamental knowledge of this new compound on the development of hydration is well understood [1-3]. This paper reports research on thermal analysis of cement pastes with superabsorbent polymers. We have studied several parameters: the concentration of SAP in the system...... and understanding of cementitious materials when internal curing is active. [1] Luís P. Esteves, On the hydration of water-entrained cement–silica systems: Combined SEM, XRD and thermal analysis in cement pastes, Thermochimica Acta, 2011, vol. 518: pp. 27–35. [2] Luís P. Esteves, Superabsorbent Polymers...

  6. Cavitation in Hydraulic Machinery

    Energy Technology Data Exchange (ETDEWEB)

    Kjeldsen, M.

    1996-11-01

    The main purpose of this doctoral thesis on cavitation in hydraulic machinery is to change focus towards the coupling of non-stationary flow phenomena and cavitation. It is argued that, in addition to turbulence, superimposed sound pressure fluctuations can have a major impact on cavitation and lead to particularly severe erosion. For the design of hydraulic devices this finding may indicate how to further limit the cavitation problems. Chapter 1 reviews cavitation in general in the context of hydraulic machinery, emphasizing the initial cavitation event and the role of the water quality. Chapter 2 discusses the existence of pressure fluctuations for situations common in such machinery. Chapter 3 on cavitation dynamics presents an algorithm for calculating the nucleation of a cavity cluster. Chapter 4 describes the equipment used in this work. 53 refs., 55 figs.,10 tabs.

  7. Influence of ferrite phase in alite-calcium sulfoaluminate cements

    Science.gov (United States)

    Duvallet, Tristana Yvonne Francoise

    Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

  8. Clean Development Mechanism: Laterite as Supplementary Cementing Material (SCM

    Directory of Open Access Journals (Sweden)

    Syed Zaighum Abbass

    2013-02-01

    Full Text Available Carbon dioxide (CO2 a major Green House Gas (GHG in the atmosphere, is believed to be largely responsible for global climate change through industrial emissions. The level of CO2 concentration has exponentially increased from about 280 ppm at the start of the industrial revolution to about 380 ppm to date. Although Kyoto protocol has bound industrialized nations to reduce green house gas emissions by 5.2% below 1990 levels around year 2008-2012, but violation continues. The cement industry is one of the major emitter of green house gases, particularly CO2 due to its energy intensive production process. It is estimated that approximately 1 tone of CO2 is released during the manufacturing of each tone of Portland cement. Most of CO2 emissions originate from burning fossil fuels and de-carbonization of limestone in a cement plant. During past several decades, the use of by-product materials in concrete, either as components of blended cements or as admixtures, has increased significantly. In this study, another alternate Supplementary Cementing Material (SCM, Laterite has been used with the objectives: to evaluate the performance of cement containing different percentages of laterite (5, 10, 15, 20, 25, and 30 %; to identify the optimum replacement percentage; and to investigate the effects of different concentrations of laterite on various properties of cement. For that purpose, laterite was tested: before blending (for elemental and mineralogical composition by using XRF, SEM and XRD: after blending (Elemental analysis using XRF, fineness test by using Blaine’s air permeability test and for particle size % on 45, 90 and 200 µ sieve, respectively; and after hydration (for mineralogical analysis using SEM. Furthermore, physical tests of manufactured cement, i.e., water consistency, setting time, Le-Chatlier-expansion and compressive strength were also evaluated and compared with limestone and fly-ash cement blends. The results show that with the

  9. Development of nanosilica bonded monetite cement from egg shells.

    Science.gov (United States)

    Zhou, Huan; Luchini, Timothy J F; Boroujeni, Nariman Mansouri; Agarwal, Anand K; Goel, Vijay K; Bhaduri, Sarit B

    2015-05-01

    This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5±1 min. The compressive strength after 24h of incubation was approximately 8.45±1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10±1 min) process by about 2.5 min and improve compressive strength (20.16±4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics.

  10. Hydraulics and pneumatics

    CERN Document Server

    Parr, Andrew

    2006-01-01

    Nearly all industrial processes require objects to be moved, manipulated or subjected to some sort of force. This is frequently accomplished by means of electrical equipment (such as motors or solenoids), or via devices driven by air (pneumatics) or liquids (hydraulics).This book has been written by a process control engineer as a guide to the operation of hydraulic and pneumatic systems for all engineers and technicians who wish to have an insight into the components and operation of such a system.This second edition has been fully updated to include all recent developments su

  11. Popeye Project: Hydraulic umbilical

    Energy Technology Data Exchange (ETDEWEB)

    Jordan, K.G.; Williams, V.T.

    1996-12-31

    For the Popeye Project, the longest super-duplex hydraulic umbilical in the world was installed in the Gulf of Mexico. This paper reports on its selection and project implementation. Material selection addresses corrosion in seawater, water-based hydraulic fluid, and methanol. Five alternatives were considered: (1) carbon-steel with traditional coating and anodes, (2) carbon-steel coated with thermally sprayed aluminum, (3) carbon-steel sheathed in aluminum, (4) super-duplex, and (5) titanium. The merits and risks associated with each alternative are discussed. The manufacture and installation of the selected umbilical are also reported.

  12. Phosphate based oil well cements

    Science.gov (United States)

    Natarajan, Ramkumar

    The main application of the cement in an oil well is to stabilize the steel casing in the borehole and protect it from corrosion. The cement is pumped through the borehole and is pushed upwards through the annulus between the casing and the formation. The cement will be exposed to temperature and pressure gradients of the borehole. Modified Portland cement that is being used presently has several shortcomings for borehole sealant. The setting of the Portland cement in permafrost regions is poor because the water in it will freeze even before the cement sets and because of high porosity and calcium oxide, a major ingredient it gets easily affected by the down hole gases such as carbon dioxide. The concept of phosphate bonded cements was born out of considerable work at Argonne National Laboratory (ANL) on their use in stabilization of radioactive and hazardous wastes. Novel cements were synthesized by an acid base reaction between a metal oxide and acid phosphate solution. The major objective of this research is to develop phosphate based oil well cements. We have used thermodynamics along with solution chemistry principles to select calcined magnesium oxide as candidate metal oxide for temperatures up to 200°F (93.3°C) and alumina for temperatures greater than 200°F (93.3°C). Solution chemistry helped us in selecting mono potassium phosphate as the acid component for temperatures less than 200°F (93.3°C) and phosphoric acid solution greater than 200°F (93.3°C). These phosphate cements have performance superior to common Portland well cements in providing suitable thickening time, better mechanical and physical properties.

  13. The use of asphalt in hydraulic engineering

    NARCIS (Netherlands)

    Van de Velde, P.A.; Ebbens, E.H.; Van Herpen, J.A.

    1985-01-01

    Asphalt products have been used in the Netherlands in hydraulic engineering for a long time on a large scale, especially after the great disaster in 1953 when a large part of western Holland was flooded by the sea. After the disaster a great number of dikes had to be repaired very quickly and this w

  14. Design of a hydraulic bending machine

    Science.gov (United States)

    Steven G. Hankel; Marshall Begel

    2004-01-01

    To keep pace with customer demands while phasing out old and unserviceable test equipment, the staff of the Engineering Mechanics Laboratory (EML) at the USDA Forest Service, Forest Products Laboratory, designed and assembled a hydraulic bending test machine. The EML built this machine to test dimension lumber, nominal 2 in. thick and up to 12 in. deep, at spans up to...

  15. The use of asphalt in hydraulic engineering

    NARCIS (Netherlands)

    Van de Velde, P.A.; Ebbens, E.H.; Van Herpen, J.A.

    1985-01-01

    Asphalt products have been used in the Netherlands in hydraulic engineering for a long time on a large scale, especially after the great disaster in 1953 when a large part of western Holland was flooded by the sea. After the disaster a great number of dikes had to be repaired very quickly and this w

  16. Hydraulic Arm Modeling via Matlab SimHydraulics

    OpenAIRE

    Věchet, Stanislav; Krejsa, Jiří

    2009-01-01

    System modeling is a vital tool for cost reduction and design process speed up in most engineering fields. The paper is focused on modeling of hydraulic arm as a part of intelligent prosthesis project, in the form of 2DOF open kinematic chain. The arm model combines mechanical, hydraulic and electric subsystems and uses Matlab as modeling tool. SimMechanics Matlab extension is used for mechanical part modeling, SimHydraulics toolbox is used for modeling of hydraulic circuit used for actuating...

  17. Numerical Simulation of Permeability Change in Wellbore Cement Fractures after Geomechanical Stress and Geochemical Reactions Using X-ray Computed Tomography Imaging

    Energy Technology Data Exchange (ETDEWEB)

    Kabilan, Senthil; Jung, Hun Bok; Kuprat, Andrew P.; Beck, Anthon N.; Varga, Tamas; Fernandez, Carlos A.; Um, Wooyong

    2016-06-21

    X-ray microtomography (XMT) imaging combined with a three-dimensional (3D) computational fluid dynamics (CFD) modeling technique was used to study the effect of geochemical and geomechanical processes on fracture properties in composite Portland cement–basalt caprock core samples. The effect of fluid properties and flow conditions on fracture permeability was numerically studied by using fluids with varying physical properties and simulating different pressure conditions. CFD revealed that the application of geomechanical stress led to increased fluid flow, which resulted in increased fracture permeability. After CO2-reaction, XMT images displayed preferential precipitation of calcium carbonate within the fractures in the cement matrix and less precipitation in fractures located at the cement–basalt interface. CFD predicted changes in flow characteristics and differences in absolute values of flow properties due to different pressure gradients. CFD was able to highlight the profound effect of fluid properties on flow characteristics and hydraulic properties of fractures. This study demonstrates the applicability of XMT imaging and CFD as powerful tools for characterizing the hydraulic properties of fractures in a number of applications like geologic carbon sequestration and storage, hydraulic fracturing for shale gas production, and enhanced geothermal systems.

  18. Anaerobic digestion of the vinasses from the fermentation of Agave tequilana Weber to tequila: The effect of pH, temperature and hydraulic retention time on the production of hydrogen and methane

    Energy Technology Data Exchange (ETDEWEB)

    Espinoza-Escalante, Froylan M.; Pelayo-Ortiz, Carlos; Navarro-Corona, Jose; Gonzalez-Garcia, Yolanda [Department of Chemical Engineering, University of Guadalajara, Blvd. M. Garcia Barragan No. 1421, Guadalajara CP 44430 (Mexico); Bories, Andre [INRA-Unite Experimentale de Pech-Rouge, 11430 Gruissan (France); Gutierrez-Pulido, Humberto [Department of Mathematics, University of Guadalajara, Blvd. M. Garcia Barragan No. 1421, Guadalajara CP 44430 (Mexico)

    2009-01-15

    The objective of this work was to study the effect of three operational parameters (pH, hydraulic retention time (HRT) and growing temperature) on a semi-continuous bioreactor treating Tequila's vinasses by anaerobic digestion (AD). The response was measured through four response variables: total reducing sugars (TRS) consumption, VFA's, hydrogen and methane production. Trials were done according to a factorial design. The experimental results were studied through a multiple response optimization (MRO) analysis to find single and multiple optimums for the above-mentioned variables. Mathematical models that can describe the effect of the operational parameters on each response variable were found. In this study it is shown that hydrogen production is favored at thermophilic growth (55 C), operating the reactor at a slight acidic pH range and at the higher HRT in the boundaries of the experimental region. (author)

  19. Water Resistance, Hydration Product and Microstructure of Glass Fiber Reinforced Magnesium Oxychloride Cement Exterior Wall Cladding%玻镁外墙挂板的抗水性、水化产物和微观结构

    Institute of Scientific and Technical Information of China (English)

    董金美; 余红发; 刘倩倩; 李颖; 林启红

    2011-01-01

    Bending mechanical properties and deformations in natural state and wet state under water of common and high-performance glass fiber reinforced magnesium oxychloride cement ( GRMC ) exterior wall cladding were tested in this study. Hydration product components and microstructure were observed by X-ray diffraction ( XRD ) and scanning electron microscopy ( SEM). The results indicated that, in wet state under water, the main hydration product 5 ·1 ·8 was hydrolysed, microstructure is destroyed and bending strength is decreased for common GRMC exterior wall cladding. For high-performance GRMC exterior wall cladding with a complex water-repellent admixture and mixed minerals, the main hydration product 3 ·1 ·8 is stable existing in cement matrix and microstructure has been changed little. The sample reveals high water resistance. So, hydration product components and microstructure stability of GRMC exterior wall cladding are important prerequisites for high water resistance.%试验测定了普通玻镁外墙挂板、掺加复合抗水外加剂和矿物掺合料的高性能玻镁外墙挂板在自然和浸水状态下的弯曲力学性能和变形性能,并运用X射线衍射仪(XRD)和扫描电镜(SEM)分析了水化产物的组成和微观结构特征.结果表明:在浸水条件下,普通玻镁外墙挂板的主要水化产物5 ·1·8相发生了分解,破坏了微观结构,导致其抗弯强度降低;而掺加复合抗水外加剂和矿物掺合料的高性能玻镁外墙挂板的水化产物5·1·8相保持稳定,微观结构未发生变化,显示出较高的抗水性.因此,玻镁外墙挂板的水化产物组成和微观结构的稳定性是确保其抗水性的重要前提.

  20. The influence of clay additives in Portland cement on the compressive strength of the cement stone

    Directory of Open Access Journals (Sweden)

    A.R. Gaifullin

    2015-11-01

    Full Text Available The introduction of mineral additives to binders, especially to Portland cement, is one of the promising trends for solving the resource and energy saving problems, as well as problems of environmental protection during production and application. Expanding the supplementary cementitious materials resource base can be achieved through the use of natural pozzolans and thermally activated polymineral clays(commonly known as glinites in Russia. One type of glinite is metakaolin, which is obtained by calcination of kaolin clays. Metakaolin is widely and effectively used as a pozzolanic additive due to its beneficial effect on the physical and mechanical properties of Portland cement-based materials. The obstacle to its wide production and use are the limited deposits of pure kaolin clays in many countries, including the Russian Federation. In this respect, the studies of pozzolanic activity of the most common mineral clays and their use in some countries have significantly advanced. Similar studies were widely performed in the 1940s in USSR. It seems reasonable to renew this trend to provide a scientific base for the production of local pozzolans made of clays commonly used in different regions. Comparative studies of the effect of 5 clays differing in mineral and chemical composition, calcination temperature and specific surface area, and high-quality metakaolin, on the strength of hardened Portland cement paste have been performed. It has been established that introducing 5…10 % of composite clays calcined at 400…8000 C° and milled to a specific surface area of 290…800 m2/kg into Portland cement enhanced the strength of the hardened cement paste considerably better than the introduction of metakaolin with a specific surface area of 1200 m2/kg. The findings of the study suggest that many kinds of commonly used polymineral clays have a specific calcination temperature and dispersity, which results in a higher pozzolanic activity compared with

  1. HYDRAULICS, TUSCARAWAS COUNTY, OHIO, USA

    Data.gov (United States)

    Federal Emergency Management Agency, Department of Homeland Security — Hydraulic data include spatial datasets and data tables necessary for documenting the hydraulic procedures for estimating flood discharges for a flood insurance...

  2. Analysis of Energy-Efficiency Opportunities for the Cement Industry in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Hasanbeigi, Ali; Lu, Hongyou; Wang, Lan

    2009-10-01

    China's cement industry, which produced 1,388 million metric tons (Mt) of cement in 2008, accounts for almost half of the world's total cement production. Nearly 40% of China's cement production is from relatively obsolete vertical shaft kiln (VSK) cement plants, with the remainder from more modern rotary kiln cement plants, including plants equipped with new suspension pre-heater and pre-calciner (NSP) kilns. Shandong Province is the largest cement-producing Province in China, producing 10% of China's total cement output in 2008. This report documents an analysis of the potential to improve the energy efficiency of NSP kiln cement plants in Shandong Province. Sixteen NSP kiln cement plants were surveyed regarding their cement production, energy consumption, and current adoption of 34 energy-efficient technologies and measures. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Energy conservation supply curves for both fuel and electricity savings were then constructed for the 16 surveyed plants. Using the bottom-up electricity conservation supply curve model, the cost-effective electricity efficiency potential for the studied cement plants in 2008 is estimated to be 373 gigawatt hours (GWh), which accounts for 16% of total electricity use in the 16 surveyed cement plants in 2008. Total technical electricity-saving potential is 915 GWh, which accounts for 40% of total electricity use in the studied plants in 2008. The fuel conservation supply curve model shows the total

  3. Opportunities for Energy Efficiency and Demand Response in the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Olsen, Daniel; Goli, Sasank; Faulkner, David; McKane, Aimee

    2010-12-22

    This study examines the characteristics of cement plants and their ability to shed or shift load to participate in demand response (DR). Relevant factors investigated include the various equipment and processes used to make cement, the operational limitations cement plants are subject to, and the quantities and sources of energy used in the cement-making process. Opportunities for energy efficiency improvements are also reviewed. The results suggest that cement plants are good candidates for DR participation. The cement industry consumes over 400 trillion Btu of energy annually in the United States, and consumes over 150 MW of electricity in California alone. The chemical reactions required to make cement occur only in the cement kiln, and intermediate products are routinely stored between processing stages without negative effects. Cement plants also operate continuously for months at a time between shutdowns, allowing flexibility in operational scheduling. In addition, several examples of cement plants altering their electricity consumption based on utility incentives are discussed. Further study is needed to determine the practical potential for automated demand response (Auto-DR) and to investigate the magnitude and shape of achievable sheds and shifts.

  4. Kinetic modeling of cement slurry synthesized with Henna extract in oil well acidizing treatments

    Directory of Open Access Journals (Sweden)

    Amir Hossein Aghajafari

    2016-06-01

    Full Text Available Acidizing treatment in petroleum reservoirs is a short-term and viable strategy to preserve the productivity of a well. There is a major concern for the degradation of cement sheath integrity, leading to poor zonal isolation and environmental issues. Therefore, it is essential to understand how the cement behaves when attacked by hydrochloric acid. In this study, a cement slurry by incorporation of the Henna extract, as an environmentally friendly cement additive, was synthesized as a potential solution to solve this problem. The characteristics of the treated cement slurry were compared with a reference slurry (w/c = 0.44 which is composed of only cement and water. A kinetic study was carried out to evaluate the adsorption behavior of the cement slurries exposed to an acid solution with 0.1 M HCl in a range of 25 to 55 °C conditions. The features of the cement slurries were evaluated by multiple analytical techniques such as XRD, FTIR, TG, and DSC analysis. From the experimental data, it is concluded that the second-order Lagergren kinetic model revealed to be the best in describing kinetic isotherms taken, because the margin between experimental and calculated values was minor for this model. The results of the characterization and HCl interaction kinetic studies underlined the prominent protective role of Henna extract-modified cement slurry in the enhancement of the cement resistance against acid attack and utilization in environmentally favorable oil well acidizing treatments.

  5. Underground void filling by cemented mill tailings

    Institute of Scientific and Technical Information of China (English)

    Choudhary Bhanwar Singh; Kumar Santosh

    2013-01-01

    Underground mining always create voids. These voids can cause subsidence of surface. So it is always a demand to fill the void in such a manner that the effect of underground mining can be minimized. Void filling using mill tailings especially in metal mining is one of the best techniques. The tailings produced in milling process have traditionally been disposed in tailing ponds creating a waste disposal and environ-mental problems in terms of land degradation, air and water pollution, etc. This disposal practice is more acute in the metal milling industry where the fine grinding, required for value liberation, results in the production of very fine tailings in large percentage. This paper includes discussions on the effectiveness of different paste mixes with varying cement contents in paste backfilling operations. The results revealed that material composition and use of super plasticizer strongly influenced the strength of cemented backfill.

  6. Modelling of Hydraulic Robot

    DEFF Research Database (Denmark)

    Madsen, Henrik; Zhou, Jianjun; Hansen, Lars Henrik

    1997-01-01

    This paper describes a case study of identifying the physical model (or the grey box model) of a hydraulic test robot. The obtained model is intended to provide a basis for model-based control of the robot. The physical model is formulated in continuous time and is derived by application...

  7. Water Treatment Technology - Hydraulics.

    Science.gov (United States)

    Ross-Harrington, Melinda; Kincaid, G. David

    One of twelve water treatment technology units, this student manual on hydraulics provides instructional materials for three competencies. (The twelve units are designed for a continuing education training course for public water supply operators.) The competencies focus on the following areas: head loss in pipes in series, function loss in…

  8. Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Conrad, Finn

    2005-01-01

    The paper presents research results using IT-Tools for CAD and dynamic modelling, simulation, analysis, and design of water hydraulic actuators for motion control of machines, lifts, cranes and robots. Matlab/Simulink and CATIA are used as IT-Tools. The contributions include results from on-going...

  9. An Integrated View of Whole-Tree Hydraulic Architecture. Does Stomatal or Hydraulic Conductance Determine Whole Tree Transpiration?

    Directory of Open Access Journals (Sweden)

    Juan Rodríguez-Gamir

    Full Text Available Hydraulic conductance exerts a strong influence on many aspects of plant physiology, namely: transpiration, CO2 assimilation, growth, productivity or stress response. However we lack full understanding of the contribution of root or shoot water transport capacity to the total water balance, something which is difficult to study in trees. Here we tested the hypothesis that whole plant hydraulic conductance modulates plant transpiration using two different seedlings of citrus rootstocks, Poncirus trifoliata (L. Raf. and Cleopatra mandarin (Citrus reshni Hort ex Tan.. The two genotypes presented important differences in their root or shoot hydraulic conductance contribution to whole plant hydraulic conductance but, even so, water balance proved highly dependent on whole plant conductance. Further, we propose there is a possible equilibrium between root and shoot hydraulic conductance, similar to that between shoot and root biomass production, which could be related with xylem anatomy.

  10. An Integrated View of Whole-Tree Hydraulic Architecture. Does Stomatal or Hydraulic Conductance Determine Whole Tree Transpiration?

    Science.gov (United States)

    Rodríguez-Gamir, Juan; Primo-Millo, Eduardo; Forner-Giner, María Ángeles

    2016-01-01

    Hydraulic conductance exerts a strong influence on many aspects of plant physiology, namely: transpiration, CO2 assimilation, growth, productivity or stress response. However we lack full understanding of the contribution of root or shoot water transport capacity to the total water balance, something which is difficult to study in trees. Here we tested the hypothesis that whole plant hydraulic conductance modulates plant transpiration using two different seedlings of citrus rootstocks, Poncirus trifoliata (L.) Raf. and Cleopatra mandarin (Citrus reshni Hort ex Tan.). The two genotypes presented important differences in their root or shoot hydraulic conductance contribution to whole plant hydraulic conductance but, even so, water balance proved highly dependent on whole plant conductance. Further, we propose there is a possible equilibrium between root and shoot hydraulic conductance, similar to that between shoot and root biomass production, which could be related with xylem anatomy.

  11. Managing the maintenance inventory of a cement manufacturer

    Directory of Open Access Journals (Sweden)

    Morne Eloff

    2013-05-01

    Full Text Available Inventory management is a crucial aspect of managing a company successfully. This is even more apparent in the case of maintenance inventories for production equipment, which impact directly on production equipment efficiency. This is a typical inventory management issue for a cement manufacturer that faces the problem of managing its maintenance inventories optimally when certain maintenance items have exceptionally long lead times (100 weeks and values in excess of R500 000. An assessment of the cement manufacturer’s approach to managing its maintenance inventories indicated various shortcomings, which have resulted in a significant level of obsolescence. One approach to managing maintenance inventories efficiently is to implement a classification of the inventory items in terms of their criticality to the cement production process. The critical nature of a component could be established through a risk-based approach (minimisation of the risk of production loss and taking into account the type of maintenance (planned vs unplanned that the component is required for. A risk-based approach should form the basis of the maintenance inventory management of the cement manufacturer as this would allow the cement manufacturer to utilise other inventory management methods effectively. In addition, it is important to ensure that employees are well versed in the different inventory management approaches utilised and that high levels of integration between departments are pursued.

  12. Properties of Cement Mortar by Use of Hot-Melt Polyamides as Substitute for Fine Aggregate

    Directory of Open Access Journals (Sweden)

    Xiongzhou Yuan

    2015-06-01

    Full Text Available This paper presents an experimental study on use of hot-melt polyamide (HMP to prepare mortar specimens with improved crack healing and engineering properties. The role of HMP in the crack repairing of cement mortar subjected to several rounds of heat treatment was investigated. Compatibility between HMP and hydraulic cement was investigated through X-ray diffraction (XRD and Fourier transform infrared spectra (FTIR technology. Mortar specimens were prepared using standard cement mortar mixes with HMP at 1%, 3% and 5% (by volume for fine aggregate substitute. After curing for 28 days, HMP specimens were subjected to heating at temperature of 160 °C for one, two, and three days and then natural cooling down to ambient temperature. Mechanical and durability properties of the heated HMP mortars were evaluated and compared with those of the corresponding mortars without heating. The microscopic observation of the interfacial transition zone (ITZ of HMP mortar was conducted through environmental scanning electron microscopy (ESEM. Results reveal that incorporation of HMP improves the workability of the HMP/cement binder while leading to decrease in compressive strength and durability. The heated HMP mortars after exposure to heating for one, two, and three days exhibit no obvious change in compressive strength while presenting notable increase in flexural strength and durability compared with the corresponding mortars without heating. The XRD, FTIR and ESEM analyses indicate that no obvious chemical reaction occurs between HMP and hydraulic cement, and thus the self-repairing for interfacial micro-crack in HMP/cement composite system is ascribed to the physical adhesion of HMP to cement matrix rather than the chemical bonding between them.

  13. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  14. Magnesium oxychloride cement concrete

    Indian Academy of Sciences (India)

    A K Misra; Renu Mathur

    2007-06-01

    The scope of magnesium oxychloride (MOC) cement in concrete works has been evaluated. MOC cement concrete compositions of varying strengths having good placing and finishing characteristics were prepared and investigated for their compressive and flexural strengths, -values, abrasion resistance etc. The durability of MOC concrete compositions against extreme environmental conditions viz. heating–cooling, freezing–thawing, wetting–drying and penetration and deposition of salts etc were investigated. The results reveal that MOC concrete has high compressive strength associated with high flexural strength and the ratio of compressive to flexural strength varies between 6 and 8. The elastic moduli of the compositions studied are found to be 23–85 GPa and the abrasion losses between 0.11 and 0.20%. While alternate heating–cooling cycles have no adverse effect on MOC concrete, it can be made durable against freezing–thawing and the excessive exposure to water and salt attack by replacing 10% magnesium chloride solution by magnesium sulphate solution of the same concentration.

  15. Cemented total hip arthroplasty with Boneloc bone cement.

    Science.gov (United States)

    Markel, D C; Hoard, D B; Porretta, C A

    2001-01-01

    Boneloc cement (WK-345, Biomet Inc, Warsaw, Ind) attempted to improve cement characteristics by reducing exotherm during polymerization, lowering residual monomer and solubility, raising molecular weight, and lowering airborne monomer and aromatic amines. To study the efficacy of this cement, a selected group of 20 patients were prospectively enrolled and followed up after hip arthroplasty. All components were cemented. During the enrollment period, approximately 70 other hip arthroplasties were performed. Clinical evaluation was based on the Harris hip score. Radiographic evaluation was based on assessment of position of the components, subsidence, and/or presence of radiolucencies. Patients had follow-up for an average of 42 months (11 to 58 months); 1 was lost to follow-up. Of these, 7 (35%) had failure at last follow-up. Despite its initial promise, Boneloc cement had an unacceptably high failure rate over a relatively short follow-up period and is not recommended for use. Despite the longevity and odor toxicity problems with conventional bone cement, new cement technologies must be approached with caution.

  16. An assessment of gas-side fouling in cement plants

    Science.gov (United States)

    Marner, W. J.

    1982-01-01

    The cement industry is the most energy-intensive industry in the United States in terms of energy cost as a percentage of the total product cost. An assessment of gas-side fouling in cement plants with special emphasis on heat recovery applications is provided. In the present context, fouling is defined as the buildup of scale on a heat-transfer surface which retards the transfer of heat and includes the related problems of erosion and corrosion. Exhaust gases in the cement industry which are suitable for heat recovery range in temperature from about 100 to 1300 K, are generally dusty, may be highly abrasive, and are often heavily laden with alkalies, sulfates, and chlorides. Particulates in the exhaust streams range in size from molecular to about 100 micrometers in diameter and come from both the raw feed as well as the ash in the coal which is the primary fuel used in the cement industry. The major types of heat-transfer equipment used in the cement industry include preheaters, gas-to-air heat exchangers, waste heat boilers, and clinker coolers. At the present time, the trend in this country is toward suspension preheater systems, in which the raw feed is heated by direct contact with the hot kiln exit gases, and away from waste heat boilers as the principal method of heat recovery. The most important gas-side fouling mechanisms in the cement industry are those due to particulate, chemical reaction, and corrosion fouling.

  17. Potential for energy conservation in the cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Garrett-Price, B.A.

    1985-02-01

    This report assesses the potential for energy conservation in the cement industry. Energy consumption per ton of cement decreased 20% between 1972 and 1982. During this same period, the cement industry became heavily dependent on coal and coke as its primary fuel source. Although the energy consumed per ton of cement has declined markedly in the past ten years, the industry still uses more than three and a half times the fuel that is theoretically required to produce a ton of clinker. Improving kiln thermal efficiency offers the greatest opportunity for saving fuel. Improving the efficiency of finish grinding offers the greatest potential for reducing electricity use. Technologies are currently available to the cement industry to reduce its average fuel consumption per ton by product by as much as 40% and its electricity consumption per ton by about 10%. The major impediment to adopting these technologies is the cement industry's lack of capital as a result of low or no profits in recent years.

  18. Injectability and mechanical properties of magnesium phosphate cements.

    Science.gov (United States)

    Moseke, Claus; Saratsis, Vasileios; Gbureck, Uwe

    2011-12-01

    Up to now magnesium phosphate cements are mainly being utilized in wastewater treatment due to their adsorptive properties. Recently they also have been shown to have a high potential as degradable biocements for application as replacement materials for bone defects. In comparison to degradable calcium phosphate cements they have the advantage of setting at neutral pH, which is favorable in biological environment. In this study two parameters of the cement composition, namely powder-to-liquid ratio (PLR) and citrate content, were varied in order to optimize the injectability properties of the cement paste and the mechanical properties of the reaction product. These properties were determined by means of testing setting time and temperature, paste viscosity, and injectability as well as phase composition and compressive strength of the set cements. Best results were obtained, when the cements were prepared with a PLR of 2.5 and a binder liquid consisting of an aqueous solution of 3 mol/l diammonium hydrogen phosphate and 0.5 mol/l diammonium citrate.

  19. Methodology for assessing quantities of water and proppant injection, and water production associated with development of continuous petroleum accumulations

    Science.gov (United States)

    Haines, Seth S.

    2015-07-13

    The quantities of water and hydraulic fracturing proppant required for producing petroleum (oil, gas, and natural gas liquids) from continuous accumulations, and the quantities of water extracted during petroleum production, can be quantitatively assessed using a probabilistic approach. The water and proppant assessment methodology builds on the U.S. Geological Survey methodology for quantitative assessment of undiscovered technically recoverable petroleum resources in continuous accumulations. The U.S. Geological Survey assessment methodology for continuous petroleum accumulations includes fundamental concepts such as geologically defined assessment units, and probabilistic input values including well-drainage area, sweet- and non-sweet-spot areas, and success ratio within the untested area of each assessment unit. In addition to petroleum-related information, required inputs for the water and proppant assessment methodology include probabilistic estimates of per-well water usage for drilling, cementing, and hydraulic-fracture stimulation; the ratio of proppant to water for hydraulic fracturing; the percentage of hydraulic fracturing water that returns to the surface as flowback; and the ratio of produced water to petroleum over the productive life of each well. Water and proppant assessments combine information from recent or current petroleum assessments with water- and proppant-related input values for the assessment unit being studied, using Monte Carlo simulation, to yield probabilistic estimates of the volume of water for drilling, cementing, and hydraulic fracture stimulation; the quantity of proppant for hydraulic fracture stimulation; and the volumes of water produced as flowback shortly after well completion, and produced over the life of the well.

  20. Antimicrobial activity of bone cements embedded with organic nanoparticles

    Science.gov (United States)

    Perni, Stefano; Thenault, Victorien; Abdo, Pauline; Margulis, Katrin; Magdassi, Shlomo; Prokopovich, Polina

    2015-01-01

    Infections after orthopedic surgery are a very unwelcome outcome; despite the widespread use of antibiotics, their incidence can be as high as 10%. This risk is likely to increase as antibiotics are gradually losing efficacy as a result of bacterial resistance; therefore, novel antimicrobial approaches are required. Parabens are a class of compounds whose antimicrobial activity is employed in many cosmetic and pharmaceutical products. We developed propylparaben nanoparticles that are hydrophilic, thus expanding the applicability of parabens to aqueous systems. In this paper we assess the possibility of employing paraben nanoparticles as antimicrobial compound in bone cements. The nanoparticles were embedded in various types of bone cement (poly(methyl methacrylate) [PMMA], hydroxyapatite, and brushite) and the antimicrobial activity was determined against common causes of postorthopedic surgery infections such as: Staphylococcus aureus, methicillin-resistant S. aureus, Staphylococcus epidermidis, and Acinetobacter baumannii. Nanoparticles at concentrations as low as 1% w/w in brushite bone cement were capable of preventing pathogens growth, 5% w/w was needed for hydroxyapatite bone cement, while 7% w/w was required for PMMA bone cement. No detrimental effect was determined by the addition of paraben nanoparticles on bone cement compression strength and cytocompatibility. Our results demonstrate that paraben nanoparticles can be encapsulated in bone cement, providing concentration-dependent antimicrobial activity; furthermore, lower concentrations are needed in calcium phosphate (brushite and hydroxyapatite) than in acrylic (PMMA) bone cements. These nanoparticles are effective against a wide spectrum of bacteria, including those already resistant to the antibiotics routinely employed in orthopedic applications, such as gentamicin. PMID:26487803

  1. Grout cement. ; Grout cement to fill ground/grout cement to fill cracks. Chunyuyo cement. ; Jiban chunyuyo cement /hibiware chunyuyo cement

    Energy Technology Data Exchange (ETDEWEB)

    Okaue, H. (Nittetsu Cement Co. Ltd., Hokkaido (Japan))

    1991-09-01

    Ground grout cement is grouted into the ground under high pressure in high water ratio (100 to 1000%) in the form of milk differing from concrete in terms of the water-cement ratio. The grouted milk is governed by characteristics of the cement the milk itself possesses, resulting in variable grouting modes, which are divided in fracture grouting, permeation grouting and boundary grouting. Their applications include cutting off of water in dams, ground reinforcement, prevention of water gushing in tunnel excavation, natural ground reinforcement, improvement of sandy soil and prevention of its collapse, and stabilization of ground for urban civil engineering works such as subway, water supply and sewerage constructions. Grout cement to fill cracks in concrete structures is so grouted into cracks that the slurry fills up contiguous cracks to a certain level and goes upward while pushing out air or water existing in the cracks. The slurry filled into the cracks solidifies and hardens while being absorbed into the concrete, and finally integrates with the concrete. The grout cement is used to rework such concrete structures as dams, tunnels, and bridge bases. 6 figs., 4 tabs.

  2. PHYSICO-CHEMICAL MODIFICATION OF MONOLITHIC CONCRETE CEMENT SYSTEM

    Directory of Open Access Journals (Sweden)

    D. V. Rudenko

    2015-10-01

    by means of the primary changes in the system state. In the modified hydrating cement system as a result of interaction of various macroions the structure-forming process with advantage of active parts, which significantly exceed its dissipative part of the normal conditions of hardening are developing. The results of modeling the behavior of modified hydrating cement system show that fluctuations in the concentration of intermediate hydration products are observed in the system. They are identified with the emergence of spatiotemporal structure.

  3. 21 CFR 888.4200 - Cement dispenser.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  4. 中等胶结储层气井出砂临界流量实验测试技术%The Sand Production Critical Flow Test Technology of Gas Well in Moderate Cemented Formation

    Institute of Scientific and Technical Information of China (English)

    邓金根; 王利华; 李萍; 曹砚锋; 冯永存

    2011-01-01

    Sand production is of great harm to the moderate cemented formation in gas reservoir, so it is necessary to determine the sand production critical flow. In order to overcome the shortcomings in traditional sand production critical flow determining methods, such as high cost of field test and low computational accuracy of theoretical calculation, this paper shows that test equipments and test methods determine the sand production critical flow for gas well. The lab simulation test for determining the sand production critical flow in open hole completion is carried out. We measure the gas flow rate and sand production rate under different drawdown pressure. Finally, the sand production critical flow of gas well was determined. The test technology for determining the sand production critical flow of gas well is based on the critical flow rate back stepping strata of back-derive critical sand production drawdown pressure and productivity. This test method has been successfully used in a gas field of South China Sea. The result shows the advancement and reliability of this test method.%中等胶结砂岩气藏储层出砂危害极大,气井的出砂临界流量确定尤为重要.克服了以往确定出砂临界流量的现场试验方法成本高及理论计算精度低等不足,研制了测定气井出砂临界流量的实验装置并制定了测定气井出砂临界流量的实验方法.进行了裸眼完井条件下的室内气井出砂临界流量模拟实验,测定了不同生产压差下的气体流量及出砂量,确定了气井出砂临界流量.并利用临界流量反推地层条件下的出砂临界生产压差及产能,形成中等胶结储层气井出砂临界流量的实验测试技术,在南海某气田进行了成功应用.结果表明:该实验测试技术具有先进性和可靠性.

  5. Utilization of Palm Oil Clinker as Cement Replacement Material

    Directory of Open Access Journals (Sweden)

    Jegathish Kanadasan

    2015-12-01

    Full Text Available The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

  6. Environmental Efficiency Analysis of Listed Cement Enterprises in China

    Directory of Open Access Journals (Sweden)

    Fang Zhang

    2016-05-01

    Full Text Available China’s cement production has been the highest worldwide for decades and contributes significant environmental pollution. Using a non-radical DEA model with slacks-based measure (SBM, this paper analyzes the environmental efficiency of China’s listed cement companies. The results suggest that the average mean of the environmental efficiency for the listed cement enterprises shows a decreasing trend in 2012 and 2013. There is a significant imbalance in environmental efficiency in these firms ranging from very low to very high. Further investigation finds that enterprise size and property structure are key factors. Increasing production concentration and decreasing the share of government investment could improve the environmental efficiency. The findings also suggest that effectively monitoring pollution products can improve environmental efficiency quickly, whereas pursuit for excessive profitability without keeping the same pace in energy saving would cause a sharp drop in environmental efficiency. Based on these findings, we proposed that companies in the Chinese cement sector might consider restructuring to improve environmental efficiency. They also need to make a trade-off between profitability and environmental protection. Finally, the Chinese government should reduce ownership control and management interventions in cement companies.

  7. Hydraulic manipulator research at ORNL

    Energy Technology Data Exchange (ETDEWEB)

    Kress, R.L.; Jansen, J.F. [Oak Ridge National Lab., TN (United States); Love, L.J. [Oak Ridge Inst. for Science and Education, TN (United States)

    1997-03-01

    Recently, task requirements have dictated that manipulator payload capacity increase to accommodate greater payloads, greater manipulator length, and larger environmental interaction forces. General tasks such as waste storage tank cleanup and facility dismantlement and decommissioning require manipulator life capacities in the range of hundreds of pounds rather than tens of pounds. To meet the increased payload capacities demanded by present-day tasks, manipulator designers have turned once again to hydraulics as a means of actuation. In order to successfully design, build, and deploy a new hydraulic manipulator (or subsystem), sophisticated modeling, analysis, and control experiments are usually needed. Oak Ridge National Laboratory (ORNL) has a history of projects that incorporate hydraulics technology, including mobile robots, teleoperated manipulators, and full-scale construction equipment. In addition, to support the development and deployment of new hydraulic manipulators, ORNL has outfitted a significant experimental laboratory and has developed the software capability for research into hydraulic manipulators, hydraulic actuators, hydraulic systems, modeling of hydraulic systems, and hydraulic controls. The purpose of this article is to describe the past hydraulic manipulator developments and current hydraulic manipulator research capabilities at ORNL. Included are example experimental results from ORNL`s flexible/prismatic test stand.

  8. Toward a sustainable cement industry in 2020 : improvement of the environmental, health & safety performance

    NARCIS (Netherlands)

    2001-01-01

    This background document concentrates on technical and managerial aspects of Environmental, Health & Safety Performance (EHS) control in the cement industry. It gives an overview of options for improvement toward a sustainable cement production in 2020. Energy consumption and use of alternative fuel

  9. CO2 REDUCTION OPTIONS IN CEMENT INDUSTRY - THE NOVI POPOVAC CASE

    Directory of Open Access Journals (Sweden)

    Gordana M Stefanović

    2010-01-01

    Full Text Available The cement industry contributes about 5% to global anthropogenic CO2 emissions, and is thus an important sector in CO2-emission mitigation strategies. Carbon dioxide is emitted from the calcination process of limestone, from combustion of fuels in the kiln, and from the coal combustion during power generation. Strategies to reduce these CO2 emissions include energy efficiency improvement, new processes, shift to low carbon fuels or waste fuels in cement production, increased use of additives in cement production, alternative cements, and CO2 removal from flue gases in clinker kilns. Increased use of fly ash as an additive to cement and concrete has a number of advantages, the primary being reduction of costs of fly ash disposal, resource conservation, and cost reduction of the product. Since the production of cement requires a large amount of energy (about 2.9-3.2 GJt-1, the substitution of cement by fly ash saves not only energy but also reduces the associated greenhouse gas emissions. The paper evaluates the reduction of CO2 emissions that can be achieved by these mitigation strategies, as well as by partial substitution of cement by fly ash. The latter is important because the quality of the produced concrete depends on the physical-chemical properties of the fly ash and thus partial substitution as well as the type of fly ash (e.g., the content of CaO has an effect not only on energy consumption and emissions, but also on the produced concrete quality.

  10. Environmental Assessment of Different Cement Manufacturing Processes Based on Emergy and Ecological Footprint Analysis

    Science.gov (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housin...

  11. Environmental Assessment of Different Cement Manufacturing Processes Based on Emergy and Ecological Footprint Analysis

    Science.gov (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housin...

  12. A singular methodology to design cement sheath integrity exposed to steam stimulation

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, A.; Saint-Marc, J. [Total SA, Paris (France); Bois, A.P. [CurisTec (France); Kermanac' h, Y. [Total E and P Canada Ltd., Calgary, AB (Canada)

    2008-10-15

    Oil well cements must be capable of providing zonal isolation as well as casing support and casing protection. However, steam assisted gravity drainage (SAGD) processes often place significant stresses on well casings and cement sheath boundaries. This paper presented a barrier design developed to ensure long-term cement sheath integrity in shallow reservoir conditions. Rock mechanics simulations were conducted in order to evaluate stresses in the field. The thermal gradient in well components was simulated. Thermo-hydraulic simulations of SAGD processes were conducted in order to evaluate thermal loadings and develop a series of temperature grids. Well trajectory, architecture and geology were considered, as well as formation properties, pore pressures, in situ stress states, and applied loadings. The results of both studies were then analyzed in order to determine the mechanical properties required by the cement in order to withstand thermal stresses. Various cement systems were then triaxial tested in order to validate simulation results. The method was used to design a cement system with low Young's modulus and high tensile strength at a well in the Joslyn field in Canada. The method is now being used by Total in fields throughout the world. 19 refs., 5 tabs., 16 figs.

  13. COHESIVE ZONE FINITE ELEMENT-BASED MODELING OF HYDRAULIC FRACTURES

    Institute of Scientific and Technical Information of China (English)

    Zuorong Chen; A.P. Bunger; Xi Zhang; Robert G. Jeffrey

    2009-01-01

    Hydraulic fracturing is a powerful technology used to stimulate fluid production from reservoirs. The fully 3-D numerical simulation of the hydraulic fracturing process is of great importance to the efficient application of this technology, but is also a great challenge because of the strong nonlinear coupling between the viscous flow of fluid and fracture propagation. By taking advantage of a cohesive zone method to simulate the fracture process, a finite element model based on the existing pore pressure cohesive finite elements has been established to investigate the propagation of a penny-shaped hydraulic fracture in an infinite elastic medium. The effect of cohesive material parameters and fluid viscosity on the hydraulic fracture behaviour has been investigated. Excellent agreement between the finite element results and analytical solutions for the limiting case where the fracture process is dominated by rock fracture toughness demonstrates the ability of the cohesive zone finite element model in simulating the hydraulic fracture growth for this case.

  14. Cement-based grouts in geological disposal of radioactive waste

    Energy Technology Data Exchange (ETDEWEB)

    Onofrei, M. [AECL Research, Pinnawa, Manitoba (Canada)

    1996-04-01

    The behavior and performance of a specially developed high-performance cement-based grout has been studied through a combined laboratory and in situ research program conducted under the auspices of the Canadian Nuclear Fuel Waste Management Program (CNFWMP). A new class of cement-based grouts - high-performance grouts-with the ability to penetrate and seal fine fractures was developed and investigated. These high-performance grouts, which were injected into fractures in the granitic rock at the Underground Research Laboratory (URL) in Canada, are shown to successfully reduce the hydraulic conductivity of the rock mass from <10{sup -7} m s{sup -1} to 10{sup -9} m s{sup -1} and to penetrate fissures in the rock with apertures as small as 10 {mu}m. Furthermore, the laboratory studies have shown that this high - performance grout has very low hydraulic conductivity and is highly leach resistant under repository conditions. Microcracks generated in this materials from shrinkage, overstressing or thermal loads are likely to self-seal. The results of these studies suggest that the high-performance grouts can be considered as viable materials in disposal-vault sealing applications. Further work is needed to fully justify extrapolation of the results of the laboratory studies to time scales relevant to performance assessment.

  15. Understanding acoustic methods for cement bond logging.

    Science.gov (United States)

    Wang, Hua; Tao, Guo; Shang, Xuefeng

    2016-05-01

    Well cementation is important for oil/gas production, underground gas storage, and CO2 storage, since it isolates the reservoir layers from aquifers to increase well integrity and reduce environmental footprint. This paper analyzes wave modes of different sonic/ultrasonic methods for cement bonding evaluation. A Two dimensional finite difference method is then used to simulate the wavefield for the ultrasonic methods in the cased-hole models. Waveforms of pulse-echo method from different interfaces in a good bonded well are analyzed. Wavefield of the pitch-catch method for free casing, partial or full bonded models with ultra-low density cement are studied. Based on the studies, the modes in different methods are considered as follows: the zero-order symmetric Leaky-Lamb mode (S0) for sonic method, the first-order symmetric Leaky-Lamb mode (S1) for the pulse-echo method, and the zero-order anti-symmetric Leaky-Lamb mode (A0) for the pitch-catch method. For the sonic method, a directional transmitter in both the azimuth and axial directions can generate energy with a large incidence angle and azimuth resolution, which can effectively generate S0 and break out the azimuth limitation of the conventional sonic method. Although combination of pulse-echo and pitch-catch methods can determine the bonding condition of the third interface for the ultra-low density cement case, the pitch-catch cannot tell the fluid annulus thickness behind casing for the partial bonded cased-hole.

  16. Cement for Oil Well Cementing Operations in Ghana

    African Journals Online (AJOL)

    Michael

    This research evaluates the ... The paper details results of API specification tests and the physical ... Keywords: Compressive strength, Free fluid, Portland cement, Rheology, Thickening time ..... Geothermal Well Cementing” Proceedings of.

  17. Remotely Adjustable Hydraulic Pump

    Science.gov (United States)

    Kouns, H. H.; Gardner, L. D.

    1987-01-01

    Outlet pressure adjusted to match varying loads. Electrohydraulic servo has positioned sleeve in leftmost position, adjusting outlet pressure to maximum value. Sleeve in equilibrium position, with control land covering control port. For lowest pressure setting, sleeve shifted toward right by increased pressure on sleeve shoulder from servovalve. Pump used in aircraft and robots, where hydraulic actuators repeatedly turned on and off, changing pump load frequently and over wide range.

  18. Dust extraction from gas in cement kilns, using bag filters; Depoussierage des gaz de four cimentier par les filtres a manches

    Energy Technology Data Exchange (ETDEWEB)

    Harmegnies, M. [CALCIA, 78 - Guerville (France). Direction Technique

    1996-12-31

    After a review of regulations concerning cement plant emissions, the two main cement production techniques (dry and semi-dry processes) are described and the electrostatic and bag filter de-dusting techniques are compared. Examples of pilot applications of these techniques in two French cement plants are presented and operating results (performances, transient procedures, costs) are discussed

  19. The hydraulic fracturing of geothermal formations

    Energy Technology Data Exchange (ETDEWEB)

    Naceur, K. Ben; Economides, M.J.; Schlumberger, Dowell

    1988-01-01

    Hydraulic fracturing has been attempted in geothermal formations as a means to stimulate both production and injection wells. Since most geothermal formations contain fissures and on occasion massive natural fissures, the production behavior of the man-made fractures results in certain characteristic trends. A model is offered that allows the presence of a finite or infinite conductivity fracture intercepting a fissured medium. The method is based on a numerical discretization of the formation allowing transient interporosity flow. Type curves for pressure drawdown and cumulative production are given for infinite acting and closed reservoirs. Since most of the fissured formations exhibit a degree of anisotropy, the effects of the orientation of the hydraulic fracture with respect to the fissure planes, and of the ratio between the directional permeabilities are then discussed. Guidelines are offered as to the size of appropriate stimulation treatments based on the observed fissured behavior of the reservoir.

  20. Undular Hydraulic Jump

    Directory of Open Access Journals (Sweden)

    Oscar Castro-Orgaz

    2015-04-01

    Full Text Available The transition from subcritical to supercritical flow when the inflow Froude number Fo is close to unity appears in the form of steady state waves called undular hydraulic jump. The characterization of the undular hydraulic jump is complex due to the existence of a non-hydrostatic pressure distribution that invalidates the gradually-varied flow theory, and supercritical shock waves. The objective of this work is to present a mathematical model for the undular hydraulic jump obtained from an approximate integration of the Reynolds equations for turbulent flow assuming that the Reynolds number R is high. Simple analytical solutions are presented to reveal the physics of the theory, and a numerical model is used to integrate the complete equations. The limit of application of the theory is discussed using a wave breaking condition for the inception of a surface roller. The validity of the mathematical predictions is critically assessed using physical data, thereby revealing aspects on which more research is needed

  1. Biogas production performance of mesophilic and thermophilic anaerobic co-digestion with fat, oil, and grease in semi-continuous flow digesters: effects of temperature, hydraulic retention time, and organic loading rate.

    Science.gov (United States)

    Li, C; Champagne, P; Anderson, B C

    2013-01-01

    Anaerobic co-digestions with fat, oil, and grease (FOG) were investigated in semi-continuous flow digesters under various operating conditions. The effects of hydraulic retention times (HRTs) of 12 and 24 days, organic loading rates (OLRs) between 1.19 and 8.97 gTVS/Ld, and digestion temperatures of 37 degrees C and 55 degrees C on biogas production were evaluated. It was proposed that, compared to anaerobic digestion with wastewater treatment plant sludge (primary raw sludge), semi-continuous flow anaerobic co-digestion with FOG could effectively enhance biogas and methane production. Thermophilic (55 degrees C) co-digestions exhibited higher biogas production and degradation of organics than mesophilic co-digestions. The best biogas production rate of 17.4 +/- 0.86 L/d and methane content 67.9 +/- 1.46% was obtained with a thermophilic co-digestion at HRT = 24 days and OLR = 2.43 +/- 0.15 g TVS/Ld. These were 32.8% and 7.10% higher than the respective values from the mesophilic co-digestion under similar operating conditions.

  2. Properties of Cement Mortar with Phosphogpysum under Steam Curing Condition

    Directory of Open Access Journals (Sweden)

    Kyoungju Mun

    2008-01-01

    Full Text Available The purpose of this study is to utilize waste PG as an admixture for concrete products cured by steam. For the study, waste PG was classified into 4 forms (dehydrate, β-hemihydrate, III-anhydrite, and II-anhydrite, which were calcined at various temperatures. Also, various admixtures were prepared with PG, fly-ash (FA, and granulated blast-furnace slag (BFS. The basic properties of cement mortars containing these admixtures were analyzed and examined through X-ray diffraction, scanning electron microscopy, compressive strength, and acid corrosion resistance. According to the results, cement mortars made with III-anhydrite of waste PG and BFS exhibited strength similar to that of cement mortars made with II-anhydrite. Therefore, III-anhydrite PG calcined at lower temperature can be used as a steam curing admixture for concrete second production.

  3. Corrosion of steel bars in cracked concrete made with ordinary portland, slag and fly ash cements

    Energy Technology Data Exchange (ETDEWEB)

    Mohammed, T.U.; Yamaji, T.; Hamada, H. [Port and Harbor Research Inst., Ministry of Land, Infrastructure and Transport (Japan); Aoyama, T. [PS Corp. (Japan)

    2001-07-01

    A study was conducted in which the marine durability of ordinary portland cement, slag and fly ash cement was examined using 15 year old plain and reinforced concrete cylindrical specimens. The performance of these cements was then examined for pre-cracked reinforced concrete prism samples. The process of manufacturing cement emits huge amounts of carbon dioxide into the global atmosphere. Replacing a portion of the cement with by-products from the steel industry and thermal power plants (which are both huge emitters of carbon dioxide) can lower carbon dioxide emissions and also solve the disposal issue of slag and fly ash while increasing the long-term durability of concrete structures. In this study, concrete cylindrical specimens were made of ordinary portland cement, slag and fly ash cements. The specimens were 100 x 100 x 600 mm prisms of different types of cement. Water-to-cement ratios were 0.45 and 0.55. Both tap water and seawater were used as mixing water. The samples were exposed in tidal pools for 15 years to evaluate the compressive strength of the concrete, corrosion of the steel bars, and chloride-ion concentrations in the concrete. It was shown that, with the exception of fly ash cements, the compressive strength of most cements increased after 15 years of exposure compared to its 28 day strength. Type C slag cement demonstrated the best performance against chloride-ion at the surface of concrete made with slag and fly ash. Voids in the steel-concrete interface make it possible for corrosion pits to develop. The use of seawater as mixing water results in earlier strength development at 28 days and does not cause to the strength of the concrete to regress after 15-years of exposure, but it causes more corrosion of steel bars at a lower cover depth. Corrosion of steel bars is not an issue at deeper cover depths. 15 refs., 19 tabs., 13 figs.

  4. Biological Evaluation of α-TCP/TTCP Composite Bone Cement

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    α-tricalcium phosphate(α-TCP)/tetracalcium phosphate(TTCP) composite bone cement had good hydration characteristic.In our system,α-TCP/TTCP powder mixture was mixed with water at a powder/liquid (P/L) ratio of 1.50g*mL-1.The setting time could be adjusted,the maximum compressive strength was 45.36MPa,and the hydration product was hydroxyapatite (HAP).In vitro biological simulated experiments indicate that α-TCP/TTCP bone cement has α certain dissolubility.The hardened product is mainly HAP after soaking in simulated body fluid (SBF) for 10 weeks.The results of in vitro test and animal experiments and SEM analyses show that no local or general toxicity response,no muscle stimulation,no haemolysis,no cruor,no inflammatory reaction and no exclusion response are caused by α-TCP/TTCP cement, which can be contributed to bone tissue spreading and impinging.α-TCP/TTCP cement hydrated and hardened continually in vivo.The materials fused with host bone together with implanting time prolonging.Therefore,it is believed that α-TCP/TTCP composite bone cement has a high biocompatibility and bioactivity,a certain biodegradation and good osteogenesis as well.

  5. Random ionic mobility on blended cements exposed to aggressive environments

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, Rosario, E-mail: rosario.garcia@uam.es [Departamento de Geologia y Geoquimica, Facultad de Ciencias, Universidad Autonoma, 28049 Madrid (Spain); Rubio, Virginia [Departamento de Geografia, Facultad de Filosofia y Letras, Universidad Autonoma, 28049 Madrid (Spain); Vegas, Inigo [Labein-Tecnalia, 48160 Derio, Vizcaya (Spain); Frias, Moises [Instituto Eduardo Torroja, CSIC, c/ Serrano Galvache, 4, 28033 Madrid (Spain)

    2009-09-15

    It is known that the partial replacement of cement by pozzolanic admixtures generally leads to modifications in the diffusion rates of harmful ions. Recent research has centred on obtaining new pozzolanic materials from industrial waste and industrial by-products and on the way that such products can influence the performance of blended cements. This paper reports the behaviour of cements blended with calcined paper sludge (CPS) admixtures under exposure to two different field conditions: sea water and cyclic changes in temperature and humidity. Cement mortars were prepared with 0% and 10% paper sludge calcined at 700 deg. C. The penetration of ions within the microstructure of cement matrices was studied using X-ray diffraction (XRD) and scanning electron microscopy equipped with an energy dispersive X-ray analyser (SEM/EDX) analytical techniques. The results show that ionic mobility varies substantially according to the type of exposure and the presence of the calcined paper sludge. The incorporation of 10% CPS is shown to assist the retention and diffusion of the ions.

  6. Magnesium substitution in brushite cements.

    Science.gov (United States)

    Alkhraisat, Mohammad Hamdan; Cabrejos-Azama, Jatsue; Rodríguez, Carmen Rueda; Jerez, Luis Blanco; Cabarcos, Enrique López

    2013-01-01

    The use of magnesium-doped ceramics has been described to modify brushite cements and improve their biological behavior. However, few studies have analyzed the efficiency of this approach to induce magnesium substitution in brushite crystals. Mg-doped ceramics composed of Mg-substituted β-TCP, stanfieldite and/or farringtonite were reacted with primary monocalcium phosphate (MCP) in the presence of water. The cement setting reaction has resulted in the formation of brushite and newberyite within the cement matrix. Interestingly, the combination of SAED and EDX analyses of single crystal has indicated the occurrence of magnesium substitution within brushite crystals. Moreover, the effect of magnesium ions on the structure, and mechanical and setting properties of the new cements was characterized as well as the release of Ca(2+) and Mg(2+) ions. Further research would enhance the efficiency of the system to incorporate larger amounts of magnesium ions within brushite crystals.

  7. Mechanical Properties and Cytocompatibility Improvement of Vertebroplasty PMMA Bone Cements by Incorporating Mineralized Collagen

    Directory of Open Access Journals (Sweden)

    Hong-Jiang Jiang

    2015-05-01

    Full Text Available Polymethyl methacrylate (PMMA bone cement is a commonly used bone adhesive and filling material in percutaneous vertebroplasty and percutaneous kyphoplasty surgeries. However, PMMA bone cements have been reported to cause some severe complications, such as secondary fracture of adjacent vertebral bodies, and loosening or even dislodgement of the set PMMA bone cement, due to the over-high elastic modulus and poor osteointegration ability of the PMMA. In this study, mineralized collagen (MC with biomimetic microstructure and good osteogenic activity was added to commercially available PMMA bone cement products, in order to improve both the mechanical properties and the cytocompatibility. As the compressive strength of the modified bone cements remained well, the compressive elastic modulus could be significantly down-regulated by the MC, so as to reduce the pressure on the adjacent vertebral bodies. Meanwhile, the adhesion and proliferation of pre-osteoblasts on the modified bone cements were improved compared with cells on those unmodified, such result is beneficial for a good osteointegration formation between the bone cement and the host bone tissue in clinical applications. Moreover, the modification of the PMMA bone cements by adding MC did not significantly influence the injectability and processing times of the cement.

  8. Optimization of the Content of Tricalcium Silicate of High Cementing Clinker

    Institute of Scientific and Technical Information of China (English)

    CHEN Lin; SHEN Xiaodong; MA Suhua; HUANG Yeping; ZHONG Baiqian

    2011-01-01

    Optimization of the content of tricalcium silicate (C3S) of high cementing clinker was investigated. The content of free-CaO(f-CaO), mineral composite, the content of C3S in the clinker and the hydration product were analyzed by chemical analysis and X-ray diffraction (XRD). "K Value" method of QXRD was selected as a quantitative analysis way to measure the content of C3S, and the strength of cement paste was determined. The results show that at a water cement ratio of 0.29, the strength of cement paste with 73% C3S can be up to 97.5 MPa at 28 days age. The strength at 28 d of cement with 73% C3S is 16% higher than that with 78% C3S at water requirement for normal consistency. The relationship between the strength of high cementing Portland cement and the content of C3S in the clinker is nonlinear. According to the strength of cement paste, the optimal content of C3S in cement clinker is around 73% in this paper.

  9. Leaching Behavior and Mechanism of Cement Solidiifed Heavy Metal Pb in Acid Medium

    Institute of Scientific and Technical Information of China (English)

    ZHOU Mingkai; WANG Caiping; CHEN Yan; CHEN Xiao

    2015-01-01

    The relationship between Pb leaching concentration and the solution’s pH with time was analyzed when cement in its solidiifed form was leached in an acid medium. The effects of the particle size of the solidified form, the cement adding method, and the hydration degree on Pb solidification were also investigated. The experimental results indicate that cement is quickly dissolved and hydrated in the acid medium, forming a C-S-H gel or silicic acid sol with good adsorption. When cement-Pb solidified form is leached in an acetate solution, the hydrated product erodes with time, so the Pb concentration increases slightly in the beginning. Then, some of the Pb ions are absorbed by the newly generated silicic acid sol, C-S-H. Others produce Pb(OH)2 precipitation for secondary solidification, leading to a gradual decrease in the Pb concentration in a leaching time of more than two hours. Moreover, the particle size of the solidiifed form has important effects on the Pb dissolution. When the amount of added cement is low, with a pH of less than 9.5, the solidiifcation affects the sequence of the original cement powder, the cement hydrated powder, and the cement-Pb solidiifed form. When the added amount of cement increases with a pH of more than 11, the effect of adding methods on solidiifcation decreases, and the solidiifed form is a little better than others.

  10. Effect of Superplasticizers on the Early Age Hydration of Sulfoaluminate Cement

    Institute of Scientific and Technical Information of China (English)

    YUAN Xiaohui; CHEN Wei; YANG Mo

    2014-01-01

    The effects of two types of superplasticizers on the properties of CSA cement pastes during early hydration were studied. The influences of two types of superplasticizers on the properties of cement pastes, including the normal consistency, setting time, fluidity, and compressive strength, were investigated by using various methods. The hydration products of the cement pastes cured for 1 day and 3 days were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the PCE type superplasticizer retards the early age hydration while the FDN type superplasticizer accelerates the early age hydration of the CSA cement. Both types of superplasticizers have no influence on the further hydration of CSA cement, confirmed by the calorimeter tests as well. The ultrasonic pulse velocity measurements were used to probe the influence of two types of superplasticizers on the hydration of CSA cement pastes at a high water-cement ratio (0.45). The results show that the PCE type superplasticizer retards the early age hydration of the CSA cement while the FDN type superplasticizer has little influence on the early age hydration of the CSA cement.

  11. Polymer-Cement Composites with Self-Healing Ability for Geothermal and Fossil Energy Applications

    Energy Technology Data Exchange (ETDEWEB)

    Childers, M. Ian; Nguyen, Manh-Thuong; Rod, Kenton A.; Koech, Phillip K.; Um, Wooyong; Chun, Jaehun; Glezakou, Vassiliki-Alexandra; Linn, Diana; Roosendaal, Timothy J.; Wietsma, Thomas W.; Huerta, Nicolas John; Kutchko, Barbara G.; Fernandez, Carlos A.

    2017-05-18

    Sealing of wellbores in geothermal and tight oil/gas reservoirs by filling the annulus with cement is a well-established practice. Failure of the cement as a result of physical and/or chemical stress is a common problem with serious environmental and financial consequences. Numerous alternative cement blends have been proposed for the oil and gas industry. Most of these possess poor mechanical properties, or are not designed to work in high temperature environments. This work reports on a novel polymer-cement composite with remarkable self-healing ability that maintains the required properties of typical wellbore cements and may be stable at most geothermal temperatures. We combine for the first time experimental analysis of physical and chemical properties with density functional theory simulations to evaluate cement performance. The thermal stability and mechanical strength are attributed to the formation of a number of chemical interactions between the polymer and cement matrix including covalent bonds, hydrogen bonding, and van der Waals interactions. Self-healing was demonstrated by sealing fractures with 0.3–0.5 mm apertures, 2 orders of magnitude larger than typical wellbore fractures. This polymer-cement composite represents a major advance in wellbore cementing that could improve the environmental safety and economics of enhanced geothermal energy and tight oil/gas production.

  12. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    Science.gov (United States)

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use. Copyright © 2015 Elsevier Ltd. All rights reserved.

  13. 现代化水泥生产企业职业危害调查与分析%Nvestigation and Analysis of Occupational Hazards of Modern Cement Productive Companies

    Institute of Scientific and Technical Information of China (English)

    樊巍; 郭崇政

    2014-01-01

    目的::了解、掌握现代化水泥生产企业的职业危害防治现状,为同行业职业风险分类管理提供借鉴经验。方法:职业卫生现场调查、工作场所中职业危害因素时空分布检测和查阅安全生产管理及健康档案资料。结果:工作场所空气中矽尘加权平均浓度(1.23±0.52)mg/m3、水泥尘加权平均浓度(4.19±3.48)mg/m3、一氧化碳平均浓度(12.725±0.345)mg/m3、二氧化氮平均浓度(0.085±0.005)mg/m3、二氧化硫平均浓度(0.15±0.04)mg/m3、噪声强度(76.5±15.6)dB(A),职业危害因素暴露水平未超出职业接触限值。结论:采取积极的综合防治措施,同时加强管理,可以使水泥企业工作场所中职业危害因素达到有效控制。%Objective:To understand and master the current situation of occupational hazards of modern cement enterprises,serving as a reference for the professional risk classification management.Methods:Occupational health field in-vestigation,the detection of the time and space distribution of occupational hazard factors in the workplace,as well as the access to safe production management and health records.Results:The average concentration of silica dust in the air of workplace was (1.23±0.52)mg/m3 ,the average concentration of cement dust was(4.1 9±3.48)mg/m3 ,the average con-centration of carbon monoxide was (12.725 ±0.345 )mg/m3 ,the average concentration of nitrogen dioxide was (0.085 ± 0.005)mg/m3 ,the average concentration of sulfur dioxide was(0.1 5 ±0.04)mg/m3 and the noise intensity was (76.5 ± 1 5.6)dB(A).Furthermore,the exposure level of occupational hazard factors did not exceed the occupational exposure limit. Conclusion:As long as we take effective prevention and control measures,strengthen management at the same time,the occu-pational hazard factors in the workplace of the cement enterprise can be effectively controlled.

  14. Hydraulic System Design of Hydraulic Actuators for Large Butterfly Valves

    OpenAIRE

    HUANG, Ye; Liu, Changsheng; Shiongur Bamed

    2014-01-01

    Hydraulic control systems of butterfly valves are presently valve-controlled and pump-controlled. Valve-controlled hydraulic systems have serious power loss and generate much heat during throttling. Pump-controlled hydraulic systems have no overflow or throttling losses but are limited in the speed adjustment of the variable-displacement pump, generate much noise, pollute the environment, and have motor power that does not match load requirements, resulting in low efficiency under...

  15. Design and Implementation of Alkali Activated Cement For Sustainable Development

    Science.gov (United States)

    Moseson, Alexander James

    Herein, progress is presented on the design and implementation of technology for sustainable development in general and international development in particular. Necessarily interdisciplinary, the work dra