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Sample records for hvof sprayed p7

  1. Properties of Plasma and HVOF Sprayed Coatings

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    Wojciech Żórawski

    2012-11-01

    Full Text Available The work compares the properties of plasma and HVOF thermally sprayed coatings obtained by blending the NiCrBSi and Fe2O3 powders. The deposition was performed by means of the Plancer PN-120 and the Diamond Jet guns for plasma spraying and HVOF spraying respectively. The SEM (EDS method was employed to study the microstructure of the produced coatings. Although the blended powders differ in particle size, shape, and distribution, it is possible to obtain composite coatings with an NiCrBSi matrix containing iron oxides. Except for a different microstructure, plasma and HVOF coatings have a different phase composition, which was examined using the Bruker D-8 Advance diffractometer. Studies of the coatings wear and scuffing resistance showed that an optimal content of Fe2O3 is about 26 % for plasma sprayed coatings and 22.5 % for HVOF deposited coatings.

  2. The functional TiO2-biodegradable plastic composite material produced by HVOF spraying process.

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    Bang, Hee-Seon; Bang, Han-Sur; Lee, Yoon-Ki

    2007-11-01

    Photocatalytic TiO2 coatings on bio-degradable plastic(polybutylene succinate: PBS) were prepared by HVOF spraying using three kinds of agglomerated powders (P200: 200 nm, P30: 30 nm, P7: 7 nm). The microstructures of the coatings were characterized with SEM and XRD analysis, and the photocatalytic efficiency of the coatings was evaluated by photo degradation of gaseous acetaldehyde. For both the HVOF sprayed P200 and P30 coatings, high anatase ratio of 100% was achieved, regardless of the fuel gas pressure. On the other hand, for the HVOF sprayed P7 coating, the anatase ratio decreased from 100% to 49.1% with increasing fuel gas pressure. This decrease may be attributed to the much higher susceptibility to heat of the 7 nm agglomerated powders than the 30 nm and 200 nm agglomerated powders. In terms of the photocatalytic efficiency, HVOF sprayed P200 and P30 coatings seemed to outperform the P7 coatings because of their higher anatase ratios. However, the HVOF sprayed P7 coatings did not show photocatalytic activity possibly because of the extremely small reaction surface area to the photo-catalytic activity and low anatase ratio. Therefore, the present study found that functional PBS plastic with photocatalytic performance could be produced by spraying of ceramics such as TiO2.

  3. Dynamic analysis of particle temperature in HVOF spray

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Based on "Gas Dynamics", "Thermodynamics", "Fluid Dynamics of Multiphase Systems" and other theories, dynamic analyses of the particle temperature in a HVOF spray have been accomplished. The relationship between the temperature of the particle and the heated time has been proposed in this paper. Meanwhile, the influences of the temperature of the hot gas of a HVOF gun and the particle size on the temperature of a particle for depositing have been discussed in detail. It is evident that the velocity of a particle heated in the hot gas of a HVOF gun is very high, and the maximum theoretic temperature of a particle heated is mostly equivalent to the temperature of the hot gas.

  4. Comparative investigation on HVOF sprayed carbide-based coatings

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    Xie, Mingxiang; Zhang, Shihong; Li, Mingxi

    2013-05-01

    In this work, WC-17Co, WC-10Co-4Cr, WC-12Co and Cr3C2-25NiCr coatings were deposited on stainless steel using WOKAStar-640 HVOF spraying system. Three WC-based coatings were studied and compared with a chromium carbide-based coating. The microstructure, porosity, micro-hardness, indentation fracture toughness and adhesion strength of the coatings were investigated. The wear test was done by using silica grits as abrasive medium using a load of 20 N. The result shows that HVOF sprayed carbide-based coating possesses low porosity, high micro-hardness and high adhesion strength. Three WC-based coatings have higher micro-hardness and indentation fracture toughness compared to the Cr3C2-25NiCr coating. HVOF sprayed carbide coating has good wear resistance under 500 °C. The decarburization of WC-based coating has great effect on coating wear resistance. In addition, WC-17Co coating has best wear resistance.

  5. Corrosion behavior of NiCrBSi coatings deposited by HVOF spraying

    Institute of Scientific and Technical Information of China (English)

    赵卫民; 王勇; 吴开源; 薛锦

    2003-01-01

    The corrosion resistance of NiCrBSi coating deposited on steel substrate by HVOF was examined using electrochemical tests and immersion tests so as to offer an experimental basis to expand a promising applied field of HVOF in aqueous medium, comparing with those of coatings deposited by oxyacetylene flame spraying and flame cladding. The results show that the general corrosion rate of HVOF sprayed coatings is quite bigger than that of clad coatings, but it is less sensitive to local corrosion. There is less and smaller porosity in the coatings deposited by HVOF than that in flame sprayed coatings. The effects of porosity on the corrosion current density was indistinctive, but the existence of large amount of defects in the coatings damaged the cohesion of the coatings, causing the metallic particles drop off from the coatings under the influence of corrosive medium. Improving the quality and reducing the porosity of coatings is the key to get the coatings with high corrosion resistance.

  6. Spraying of Super Fine Powders With HVOF and Axial Plasma Thermal Spray Systems

    Institute of Scientific and Technical Information of China (English)

    Alan Burgess; G(o)tz Matth(a)us

    2004-01-01

    The use of fine powders in thermal spray can lead to many advantages. These advantages include denser coatings, coatings with increased wear resistance, coatings with smoother surface finish, coatings that can be applied to internal surfaces, less expensive coatings. The use of fine powders also has an disadvantage that th ey can have poor flow characteristics. The paper will discuss a feeder that is able to feed fine powders to overcome this difficulty and the coating equipment, both axial plasma and HVOF systems, used to deposit these materials to produce smooth dense coatings.

  7. Production of Babbitt Coatings by High Velocity Oxygen Fuel (HVOF) Spraying

    Science.gov (United States)

    Nascimento, A. R. C.; Ettouil, F. B.; Moreau, C.; Savoie, S.; Schulz, R.

    2017-08-01

    This work presents HVOF as an alternative means to produce dense Babbitt coatings by thermal spray. A radial injection setup and low fuel flow rates were used to minimize heat transfer to the low melting point alloy. In-flight particle diagnostic systems were used to correlate spray parameters with the changes in particle velocity and thermal radiation intensity. The use of particles with larger diameters resulted in higher deposition efficiencies. It was shown that HVOF Babbitt coatings combine a dense structure and a fine distribution of intermetallic phases when compared to more traditional babbitting techniques.

  8. Properties of Cr3C2-NiCr Cermet Coating Sprayed by High Power Plasma and HVOF Processes

    OpenAIRE

    Otsubo, Fumitaka; Era, Hidenori; Kishitake, K; Uchida, T.

    2000-01-01

    The structure, hardness and shear adhesion strength have beeninvestigated in Cr3C2-NiCr cermet coatings sprayed onto a mild steelsubstrate by 200 kW high power plasma spraying (HPS) and high velocityoxy-fuel (HVOF) processes. Amorphous and supersaturated nickel phasesform in both as-sprayed coatings. The hardness of the HVOF coating ishigher than that of the HPS coating because the HVOF coating containsmore non-melted Cr3C2 carbide particles. On heat-treating at 873 K, theamorphous phase deco...

  9. Effect of Plasma Nitriding and Nitrocarburizing on HVOF-Sprayed Stainless Steel Coatings

    Science.gov (United States)

    Park, Gayoung; Bae, Gyuyeol; Moon, Kyungil; Lee, Changhee

    2013-12-01

    In this work, the effects of plasma nitriding (PN) and nitrocarburizing on HVOF-sprayed stainless steel nitride layers were investigated. 316 (austenitic), 17-4PH (precipitation hardening), and 410 (martensitic) stainless steels were plasma-nitrided and nitrocarburized using a N2 + H2 gas mixture and the gas mixture containing C2H2, respectively, at 550 °C. The results showed that the PN and nitrocarburizing produced a relatively thick nitrided layer consisting of a compound layer and an adjacent nitrogen diffusion layer depending on the crystal structures of the HVOF-sprayed stainless steel coatings. Also, the diffusion depth of nitrogen increased when a small amount of C2H2 (plasma nitrocarburizing process) was added. The PN and nitrocarburizing resulted in not only an increase of the surface hardness, but also improvement of the load bearing capacity of the HVOF-sprayed stainless steel coatings because of the formation of CrN, Fe3N, and Fe4N phases. Also, the plasma-nitrocarburized HVOF-sprayed 410 stainless steel had a superior surface microhardness and load bearing capacity due to the formation of Cr23C6 on the surface.

  10. Identifying the optimal HVOF spray parameters to attain minimum porosity and maximum hardness in iron based amorphous metallic coatings

    Directory of Open Access Journals (Sweden)

    S. Vignesh

    2017-04-01

    Full Text Available Flow based Erosion – corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosion–corrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosion–corrosion problems. High velocity oxy-fuel (HVOF spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology (RSM was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.

  11. Effect of particle impact on residual stress development in HVOF sprayed coatings

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    Bansal, P.; Shipway, P. H.; Leen, S. B.

    2006-12-01

    The application of thick high-velocity oxyfuel (HVOF) coatings on metallic parts has been widely accepted as a solution to improve their wear properties. The adherence of these coatings to the substrate is strongly influenced by the residual stresses generated during the coating deposition process. In an HVOF spraying process, due to the relatively low processing temperature, significant peening stresses are generated during impact of molten and semimolten particles on the substrate. At present, finite-element (FE) models of residual stress generation for the HVOF process are not available due to the increased complexities in modeling the stresses generated due to the particle impact. In this work, an explicit FE analysis is carried out to study the effect of molten particle impingement using deposition of an HVOF sprayed copper coating on a copper substrate as an example system. The results from the analysis are subsequently used in a thermomechanical FE model to allow the development of the residual stresses in these coatings to be modeled.

  12. Influence of Bond Coat on HVOF-Sprayed Gradient Cermet Coating on Copper Alloy

    Science.gov (United States)

    Ke, Peng; Cai, Fei; Chen, Wanglin; Wang, Shuoyu; Ni, Zhenhang; Hu, Xiaohong; Li, Mingxi; Zhu, Guanghong; Zhang, Shihong

    2017-06-01

    Coatings are required on mold copper plates to prolong their service life through enhanced hardness, wear resistance, and oxidation resistance. In the present study, NiCr-30 wt.%Cr3C2 ceramic-metallic (cermet) layers were deposited by high velocity oxy-fuel (HVOF) spraying on different designed bond layers, including electroplated Ni, HVOF-sprayed NiCr, and double-decker Ni-NiCr. Annealing was also conducted on the gradient coating (GC) with NiCr bond layer to improve the wear resistance and adhesion strength. Coating microstructure was investigated by scanning electron microscopy and x-ray diffraction analysis. Mechanical properties including microhardness, wear resistance, and adhesion strength of the different coatings were evaluated systematically. The results show that the types of metallic bond layer and annealing process had a significant impact on the mechanical properties of the GCs. The GCs with electroplated Ni bond layer exhibited the highest adhesion strength (about 70 MPa). However, the GC with HVOF-sprayed NiCr bond layer exhibited better wear resistance. The wear resistance and adhesion strength of the coating with NiCr metallic bond layer were enhanced after annealing.

  13. Corrosive wear behaviours of HVOF-sprayed NiCr coatings on stainless steel substrates

    Energy Technology Data Exchange (ETDEWEB)

    Ak, N.F.; Celik, E.; Cetinel, H.; Tekmen, C. [Dokuz Eyluel Univ., Dept. of Metallurgy and Materials Engineering, Bornova, Izmir (Turkey); Soykan, H.S. [Kocaeli Univ., Dept. of Metallurgy and Materials Engineering, Izmit-Kocaeli (Turkey)

    2004-07-01

    The High Velocity Oxy-Fuel (HVOF) thermal spraying process can be used to produce dense hard coatings onto metallic surfaces with a good bond between the coating and substrate. These coatings have been applied in many different industries to provide wear, erosion and corrosion protection. In this study, the NiCr coatings were deposited on the stainless steel substrates by HVOF technique. Microstructural characterization of the coatings was examined by using optical microscope. Corrosive wear behaviour of these coatings was evaluated through a pin-on-plate configuration, the wear tests were carried out at ambient temperature in 1% H{sub 2}SO{sub 4} solutions. It has been found that NiCr coating is more resistance against to wear in acid condition rather than air condition. (orig.)

  14. Structure and Surface Characterization of Nanostructured Tio2 Coatings Deposited Via HVOF Thermal Spray Processes

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    Maryamossadat Bozorgtabar

    2015-01-01

    Full Text Available Titanium dioxide coatings were deposited by high velocity oxy-fuel spraying (HVOF with the use of agglomerated P25/20 nano-powder and different spraying parameters (e.g. fuel/flow ratio to determine their influence on the microstructure, crystalline structure and surface feature of the coatings. The microstructure of as-sprayed TiO2 coatings was characterized by scanning electron microscope (SEM, transmission electron microscope (TEM and X-ray diffraction (XRD. Surface features were investigated by Fourier transform infrared (FT-IR and X-ray photoelectron spectroscopy (XPS. The results showed that the fuel and oxygen flow ratio have an important influence on the microstructure, anatase content, surface chemical state and surface feature of the TiO2 coatings

  15. Microstructural characteristics and mechanical properties of HVOF sprayed NiCrAl coating on superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Mahesh, R.A. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India); Jayaganthan, R. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India)], E-mail: rjayafmt@iitr.ernet.in; Prakash, S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India)

    2009-01-22

    High velocity oxy-fuel (HVOF) process sprayed NiCrAl coatings on superalloys were characterized by various techniques such as optical microscopy, X-ray diffraction (XRD) and scanning electron microscopy/energy dispersive spectroscopic analysis (SEM/EDS) to render an insight into their microstrucural features and assess its suitability for high temperature corrosion resistance applications. The as sprayed coatings were found to be dense with splat like layered morphology. The XRD analysis of the coating showed the presence of Ni (fcc) as a prominent phase with Cr and Al as minor phases. The porosity of the coatings was calculated from its optical micrographs and found to be less than 1.7%. The measured hardness and average bond strength of the coatings were found to be in the range of 278-351 Hv and 59 MPa, respectively. The observed microstructral characteristics, higher bond strength, and hardness of HVOF sprayed NiCrAl coating show that it may act as an effective barrier to provide high temperature protection to the superalloys.

  16. Mechanical Properties and Corrosion Resistance of HVOF Sprayed Coatings Using Nanostructured Carbide Powders

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    Żórawski W.

    2016-12-01

    Full Text Available Nanostructured and composite WC-12Co coatings were prepared by means of the supersonic spray process (HVOF. The microstructure and composition of WC-12Co nanostructured powder were analyzed by scanning electron microscope (SEM and transmission electron microscope (TEM. Investigations revealed nano grains of WC with the size in the range of 50-500 nm. The nanostructured sprayed coating was analysed by SEM and phase composition was investigated by X-ray diffractometer (XRD. A denser coating structure with higher hardness was observed compared to conventional coating with a small amount of W2C, WC1−x, W and some amorphous phase. Young’s modulus and hardness were determined by depth sensing indentation in HVOF sprayed WC-12Co nanostructured coatings. Results were compared to conventional coatings and the relevance of the nanostructure was analyzed. An indentation size effect was observed on the polished surface and cross-section of both coatings. Data provided by indentation tests at maximum load allow to estimate hardness and elastic modulus. Enhanced nanomechanical properties of conventional coating in comparison to nanostructured one were observed. Nanostructured coatings WC-12Co (N revealed significantly better corrosion resistance.

  17. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    Energy Technology Data Exchange (ETDEWEB)

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  18. Oxidation behavior of HVOF-sprayed MCrAlY-Coatings; Oxidationsverhalten von HVOF-gespritzten MCrAlY-Schichten

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    Marginean, G.; Brandl, W. [Fachhochschule Gelsenkirchen (Germany); Frunzaverde, D. [Eftimie Murgu Univ., Resita (Romania)

    2007-03-15

    The influence of two spraying parameters (kerosene flow rate and pressure of the combusting chamber) on the high temperature oxidation behavior of HVOF-sprayed MCrAlY-coatings was studied on CoNiCrAlY-coatings containing 15wt.% aluminum. After thermal spraying, different test-specimens were heat treated for structure improvement (homogenization, reducing of the porosity and internal stresses as well as for new phase precipitation) and afterwards oxidized at 950 C for 3000 minutes in synthetic air. In order to point out the effects of the different spraying parameters on the oxidation behavior of the coatings, the thermo gravimetrical analysis (TG) was used. The morphology and structure of the coatings were characterized before and after oxidation experiments by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results revealed indubitable, that an increase of the kerosene flow rate and of the pressure in the combusting chamber during the spraying process leads to a better oxidation behavior of the MCrAlY-coatings. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [German] Der Einfluss zweier Spritzparameter (Kerosindurchfluss und Brennkammerdruck) auf das Hochtemperaturoxidationsverhalten von HVOF - gespritzten MCrAlY - Schichten wurde anhand von CoNiCrAlY - Schichten mit 15 Gew.-% Aluminium untersucht. Verschiedene Testproben wurden nach dem thermischen Spritzen zur Verbesserung des Aufbaus (Homogenisierung, Verminderung der Porositaet und der inneren Spannungen, Ausscheidung neuer Phasen) waermebehandelt und anschliessend bei 950 C fuer 3000 Minuten in synthetischer Luft oxidiert. Um den Einfluss der unterschiedlichen Spritzparameter auf das Oxidationsverhalten der Schichten zu erfassen wurde die thermogravimetrische Analyse (TG) eingesetzt. Zusaetzlich wurde vor und nach der Oxidation der Aufbau der Schichten mit Hilfe der Rasterelektronenmikroskopie (REM) und Roentgendiffraktometrie (XRD) untersucht. Die Ergebnisse zeigten eindeutig, dass

  19. Characterization and High-Temperature Erosion Behaviour of HVOF Thermal Spray Cermet Coatings

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    Kumar, Pardeep; Sidhu, Buta Singh

    2016-01-01

    High-velocity oxygen fuel (HVOF) thermal spray, carbide-cermet-based coatings are usually employed in high-temperature erosive and erosive-corrosive environments. Extensive literature is available on high-temperature erosion performance of HVOF coatings under moderate to low particle flux and velocities for application in boiler tubes. This research work presents the characterization and high-temperature erosion behaviour of Cr3C2-25NiCr and WC-10Co-4Cr HVOF-sprayed coatings. Coatings were formulated on the substrate steel of type AISI 304, commonly used for the fabrication of pulverized coal burner nozzles (PCBN). Erosion testing was carried out in high-temperature air-jet erosion tester after simulating the conditions akin to that prevailing in PCBN in the boiler furnace. The coatings were tested for erosion behaviour at different angles and temperatures by freezing other test parameters. Brittle erosion behaviour was depicted in erosion testing, and the coatings couldn't restrain the erodent attacks to protect the substrate. High particle velocity and high particle flux were attributed to be the reasons of extensive erosive weight loss of the coatings. The surface morphology of the eroded specimens was analysed from back-scattered electron images to depict the probable mechanism of material removal. The coatings were characterized with optical microscopy, SEM-EDS analysis, XRD analysis, micro-hardness testing, porosity measurements, surface roughness testing and bond strength testing. The work was undertaken to investigate the performance of the selected coatings in highly erosive environment, so as to envisage their application in PCBNs for protection against material degradation. The coatings could only sustain in oblique impact erosion at room temperature and depleted fully under all other conditions.

  20. Microstructural Characteristics and Tribological Behavior of HVOF-Sprayed Novel Fe-Based Alloy Coatings

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    Andrea Milanti

    2014-01-01

    Full Text Available Thermally-sprayed Fe-based coatings have shown their potential for use in wear applications due to their good tribological properties. In addition, these kinds of coatings have other advantages, e.g., cost efficiency and positive environmental aspects. In this study, the microstructural details and tribological performances of Fe-based coatings (Fe-Cr-Ni-B-C and Fe-Cr-Ni-B-Mo-C manufactured by High Velocity Oxygen Fuel (HVOF thermal spray process are evaluated. Traditional Ni-based (Ni-Cr-Fe-Si-B-C and hard-metal (WC-CoCr coatings were chosen as references. Microstructural investigation (field-emission scanning electron microscope FESEM and X-Ray diffractometry XRD reveals a high density and low oxide content for HVOF Fe-based coatings. Particle melting and rapid solidification resulted in a metastable austenitic phase with precipitates of mixed carbides and borides of chromium and iron which lead to remarkably high nanohardness. Tribological performances were evaluated by means of the ball on-disk dry sliding wear test, the rubber-wheel dry particle abrasion test, and the cavitation erosion wear test. A higher wear resistance validates Fe-based coatings as a future alternative to the more expensive and less environmentally friendly Ni-based alloys.

  1. Hot Corrosion Behavior of HVOF Sprayed Coatings on ASTM SA213-T11 Steel

    Science.gov (United States)

    Sidhu, H. S.; Sidhu, B. S.; Prakash, S.

    2007-09-01

    Cr3C2-NiCr, NiCr, WC-Co and Stellite-6 alloy coatings were sprayed on ASTM SA213-T11 steel using the HVOF process. Liquid petroleum gas was used as the fuel gas. Hot corrosion studies were conducted on the uncoated as well as HVOF sprayed specimens after exposure to molten salt at 900 °C under cyclic conditions. The thermo-gravimetric technique was used to establish the kinetics of corrosion. XRD, SEM/EDAX and EPMA techniques were used to analyze the corrosion products. All these overlay coatings showed a better resistance to hot corrosion as compared to that of uncoated steel. NiCr Coating was found to be most protective followed by the Cr3C2-NiCr coating. WC-Co coating was least effective to protect the substrate steel. It is concluded that the formation of Cr2O3, NiO, NiCr2O4, and CoO in the coatings may contribute to the development of a better hot-corrosion resistance. The uncoated steel suffered corrosion in the form of intense spalling and peeling of the scale, which may be due to the formation of unprotective Fe2O3 oxide scale.

  2. Influences of gas flow rates on melting of particles of HVOF sprayed CoCrW coating and coating properties

    Institute of Scientific and Technical Information of China (English)

    YANG Zhongyuan

    2004-01-01

    This paper discussed influences of flow rates of O2, C3H8, and compressed air on the melting degree of particles during HVOF (high velocity oxy-fuel) sprayed CoCrW coating. The O2 flow rate has the maximal effect on the melting of particles, the C3H8 flow rate has the second, and the compressed air flow rate has the minimal effect. The bond strength of the HVOF sprayed CoCrW coating is over 54 MPa. The porosity ratio of the HVOF sprayed CoCrW coating after optimization of gas flow rates is less than 2%. The average microhardness of the coating is up to HV0.1 545. The oxidation amount per unit area of the HVOF sprayed CoCrW coating increases with the holding time increasing at 800°C. In the same way,the oxidation amount of the coating increases as the temperature increases. Particularly, the oxidation of the coating drastically increases over 850°C.

  3. Relationships Between Process Parameters, Microstructure, and Adhesion Strength of HVOF Sprayed IN718 Coatings

    Science.gov (United States)

    Lyphout, Christophe; Nylén, Per; Östergren, Lars

    2011-01-01

    Fundamental understanding of relationships between process parameters, particle in-flight characteristics, and adhesion strength of HVOF sprayed coatings is important to achieve the high coating adhesion that is needed in aeronautic repair applications. In this study, statistical Design of Experiments (DoE) was used to identify the most important process parameters that influence adhesion strength of IN718 coatings sprayed on IN718 substrates. Special attention was given to the parameters combustion ratio, total gas mass flow, stand-off distance and external cooling, since these parameters were assumed to have a significant influence on particle temperature and velocity. Relationships between these parameters and coating microstructure were evaluated to fundamentally understand the relationships between process parameters and adhesion strength.

  4. Effect of flame conditions on abrasive wear performance of HVOF sprayed nanostructured WC-12Co coatings

    Institute of Scientific and Technical Information of China (English)

    WANG Yu-yue; LI Chang-jiu; MA Jian; YANG Guan-jun

    2004-01-01

    Nanostructured WC-12Co coatings were deposited by high velocity oxy-fuel (HVOF) spraying with an agglomerated powder. The effect of flame conditions on the microstructure of the nanostructured coatings was investigated. The wear properties of the coatings were characterized using a dry rubber-wheel wear test. The results show that the nanostructured WC-Co coatings consist of WC, W2C, W and an amorphous binder phase. The microstructure of the coating is significantly influenced by the ratio of oxygen flow to fuel flow. Under the lower ratio of oxygen/fuel flow, the nanostructured coating presents a relative dense microstructure and severe decarburization of WC phase occurs during spraying. With increasing ratio of oxygen/fuel flow, the bonding of WC particles in the coating becomes loose resulting from the original structure of feedstock and the decarburization of WC becomes less owing to limited heating to the powder. Both the decarburization of WC particles in spraying and the bonding among WC particles in the coatings affect the wear performance. The examination of the worn surfaces of the nanostructured coatings reveals that the dominant wear mechanisms would be spalling from the interface of WCCo splats when spray particles undergo a limited melting. While the melting state of the spray particles is improved,the dominant wear mechanisms become the plastic deformation and plowing of the matrix and spalling of WC particles from the matrix.

  5. Relationships between spray parameters, microstructures and ultrasonic cavitation erosion behavior of HVOF sprayed Fe-based amorphous/nanocrystalline coatings.

    Science.gov (United States)

    Qiao, Lei; Wu, Yuping; Hong, Sheng; Zhang, Jianfeng; Shi, Wei; Zheng, Yugui

    2017-11-01

    Fe-based amorphous/nanocrystalline coatings were prepared on the AISI 321 steel substrate by the high-velocity oxygen-fuel (HVOF) thermal spraying technology. The effect of selected parameters (oxygen flow, kerosene flow and spray distance) on the cavitation erosion resistance (denoted as Rc) of the coating were investigated by using the Taguchi method. Statistical tools such as design of experiments (DOE), signal-to-noise (S/N) ratio and analysis of variance (ANOVA) were used to meet the expected objective. It was concluded that the kerosene flow had greater influence on the Rc of the coating and followed by the spray distance and the oxygen flow, respectively. The optimum spray parameters (OSP) were 963L/min for the oxygen flow, 28L/h for the kerosene flow, and 330mm for the spray distance. The Rc of the coating increased with the increase of hardness or the decrease of porosity, and the hardness had a greater influence on Rc than the porosity. The Fe-based coating deposited under the OSP exhibited the best cavitation erosion resistance in distilled water. The cracks initiated at the edge of the pores and the interfaces between the un-melted or half-melted particles, and finally leaded to the delamination of the coating. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. In vitro characterization of hydroxyapatite layers deposited by APS and HVOF thermal spraying methods

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    Radu Alexandru Roşu

    2012-03-01

    Full Text Available Titanium alloys are successfully used in medicine as implants due to their high mechanical properties and good biocompatibility. To improve implant osseointegration of titanium alloys, they are covered with hydroxyapatite because of its bioactive properties. Coating the implants with hydroxyapatite by thermal spraying, due to the temperatures developed during the deposition process, the structure can be degraded, leading to formation of secondary phases, such as TCP, TT CP, CaO. The paper presents the experimental results of hydroxyapatite layers deposition by two thermal spraying methods: Atmospheric Plasma Spraying (APS and High Velocity Oxy-Fuel (HVOF. The microstructure of the deposited layers is characterized by X-ray diffraction analysis and electronic microscopy. The bioactivity of the hydroxyapatite layers was investigated in Simulated Body Fluid (SBF by immersing the covered samples deposited by the two thermal spraying methods. In both cases the coatings did not present defects as cracks or microcracks. X-ray diffraction performed on hydroxyapatite deposited layers shows that the structure was strongly influenced by plasma jet temperature, the structure consisting mainly of TCP (Ca3PO42. The samples deposited by HVO F after immersing in SBF lead to formation of biological hydroxyapatite, certifying the good bioactivity of the coatings.

  7. Modification of Bonding Strength Test of WC HVOF Thermal Spray Coating on Rocket Nozzle

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    Bondan Sofyan

    2010-10-01

    Full Text Available One way to reduce structural weight of RX-100 rocket is by modifying the nozzle material and processing. Nozzle is the main target in weight reduction due to the fact that it contributes 30 % to the total weight of the structur. An alternative for this is by substitution of massive graphite, which is currently used as thermal protector in the nozzle, with thin layer of HVOF (High Velocity Oxy-Fuel thermal spray layer. This paper presents the characterization of nozzle base material as well as the modification of bonding strength test, by designing additional jig to facilitate testing processes while maintaining level of test accuracy. The results showed that the material used for  RX-100 rocket nozzle is confirmed to be S45C steel. Modification of the bonding strength test was conducted by utilizing chains, which improve test flexibility and maintains level of accuracy of the test.

  8. A Study of Cr3C2-Based HVOF- and HVAF-Sprayed Coatings: Microstructure and Carbide Retention

    Science.gov (United States)

    Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Honkanen, M.; Vippola, M.; Lusvarghi, L.; Vuoristo, P.

    2017-08-01

    The research on high-velocity air-fuel (HVAF)-sprayed Cr3C2-based materials has mostly focused on conventional Cr3C2-25NiCr composition. In this paper, two alternative compositions (Cr3C2-50NiCrMoNb and Cr3C2-37WC-18NiCoCrFe) were sprayed with high-velocity oxy-fuel (HVOF) and HVAF spray processes to evaluate the material behavior during spraying and to provide characterization of the microstructures and mechanical properties of the coatings. For comparison, coatings from the Cr3C2-25NiCr composition were sprayed with both processes. Spray diagnostics were carried out to obtain average particle velocity and temperature for each material and process combinations. The measured average in-flight particle data were 1800 °C and 700 m/s for HVOF process, and 1450 °C and 900 m/s for HVAF process. Characterization of the coating microstructures was carried out by scanning electron microscopy and X-ray diffraction. In addition, the carbon content of the feedstock powders and sprayed coatings was measured with carbon analyzer. The results show that carbide rebounding or selective deposition of particles with higher metal matrix content is the dominating reason for carbide loss during HVAF spraying, while carbide dissolution is an additional source for the HVOF spraying. Higher particle velocities and controlled temperature measured for the HVAF process produced dense coatings with improved toughness and more homogenous coating structure.

  9. Self-sharpening-effect of nickel-diamond coatings sprayed by HVOF

    Science.gov (United States)

    Tillmann, W.; Brinkhoff, A.; Schaak, C.; Zajaczkowski, J.

    2017-03-01

    The durability of stone working and drilling tools is an increasingly significant requirement in industrial applications. These tools are mainly produced by brazing diamond metal matrix composites inserts to the tool body. These inserts are produced by sintering diamonds and metal powder (e.g. nickel). If the wear is too high, the diamonds will break out of the metal matrix and other diamonds will be uncovered. This effect is called self-sharpening. But diamonds are difficult to handle because of their thermal sensitivity. Due to their high thermal influence, manufacturing costs, and complicate route of manufacturing (first sintering, then brazing), there is a great need for alternative production methods for such tools. One alternative to produce wear-resistant and self-sharpening coatings are thermal spray processes as examined in this paper. An advantage of thermal spray processes is their smaller thermal influence on the diamond, due to the short dwelling time in the flame. To reduce the thermal influence during spraying, nickel coated diamonds were used in the HVOF-process (high velocity oxygen fuel process). The wear resistance was subsequently investigated by means of a standardized ball-on-disc test. Furthermore, a SEM (scanning electron microscope) was used to gain information about the wear-mechanism and the self-sharpening effect of the coating.

  10. Investigation on Interface Structure and Wear-resistant Properties of HVOF Sprayed Carbides Coating onto Copper Substrate

    Institute of Scientific and Technical Information of China (English)

    HOU Li-feng; ZHANG Heng-jin; WEI Ying-hui; YAN Kai; HU Lan-qing; XU Bing-she

    2004-01-01

    In this paper, we deposited carbides on copper substrate by High velocity oxy-fuel (HVOF) spraying. The structure of the coating and microstructure of the substrate-coating interface have been investigated by means of scanning electron microscope (SEM) and transmission electron microscopy (TEM). We observed the worn surface of the coating and investigated the wear mechanism. The results show that the microstructure of the interface between HVOF sprayed coating and substrate which consists of the amorphous layers, nanocrystalls in the coating and dislocation cells in copper substrate,etc. is complex. The amorphous layers are formed from heated adhesion after rapidly cooling, while the nanocrystalls come from the fragmentation of half-molten carbides. At the same time we found that the wear-resistant properties of the WC-Co coating is better than that of Cr3C2-NiCr coating at room temperature. The early wear-resistance of the HVOF sprayed coating is poor because of the roughness of its surface or bad bond of hard composite particles. The high velocity of molten droplets is propitious to fill up the interspaces between carbides, so as to make the coating more compact and reduce its porosities, thus the wear-resistance of carbides coatings is improved.

  11. Investigation on Interface Structure and Wear-resistant Properties of HVOF Sprayed Carbides Coating onto Copper Substrate

    Institute of Scientific and Technical Information of China (English)

    HOULi-feng; ZHANGHeng-jin; WEIYing-hui; YANKai; HULan-qing; XUBing-she

    2004-01-01

    In this paper, we deposited carbides on copper substrate by High velocity oxy-fuel (HVOF) spraying. The structure of the coating and microstructure of the substrate-coating interface have been investigated by means of scanning electron microscope (SEM) and transmission electron microscopy (TEM). We observed the worn surface of the coating and investigated the wear mechanism. The results show that the microstructure of the interface between HVOF sprayed coating and substrate which consists of the amorphous layers, nanocrystalls in the coating and dislocation cells in copper substrate, etc. is complex. The amorphous layers are formed from heated adhesion after rapidly cooling, while the nanocrystalls come from the fragmentation of half-molten carbides. At the same time we found that the wear-resistant properties of the WC-Co coating is better than that of Cr3C2-NiCr coating at room temperature. The early wear-resistance of the HVOF sprayed coating is poor because of the roughness of its surface or bad bond of hard composite particles. The high velocity of molten droplets is propitious to fill up the interspaces between carbides, so as to make the coating more compact and reduce its porosities, thus the wear-resistance of carbides coatings is improved.

  12. Fireside Corrosion Behavior of HVOF and Plasma-Sprayed Coatings in Advanced Coal/Biomass Co-Fired Power Plants

    Science.gov (United States)

    Hussain, T.; Dudziak, T.; Simms, N. J.; Nicholls, J. R.

    2013-06-01

    This article presents a systematic evaluation of coatings for advanced fossil fuel plants and addresses fireside corrosion in coal/biomass-derived flue gases. A selection of four candidate coatings: alloy 625, NiCr, FeCrAl and NiCrAlY were deposited onto superheaters/reheaters alloy (T91) using high-velocity oxy-fuel (HVOF) and plasma spraying. A series of laboratory-based fireside corrosion exposures were carried out on these coated samples in furnaces under controlled atmosphere for 1000 h at 650 °C. The tests were carried out using the "deposit-recoat" test method to simulate the environment that was anticipated from air-firing 20 wt.% cereal co-product mixed with a UK coal. The exposures were carried out using a deposit containing Na2SO4, K2SO4, and Fe2O3 to produce alkali-iron tri-sulfates, which had been identified as the principal cause of fireside corrosion on superheaters/reheaters in pulverized coal-fired power plants. The exposed samples were examined in an ESEM with EDX analysis to characterize the damage. Pre- and post-exposure dimensional metrologies were used to quantify the metal damage in terms of metal loss distributions. The thermally sprayed coatings suffered significant corrosion attack from a combination of aggressive combustion gases and deposit mixtures. In this study, all the four plasma-sprayed coatings studied performed better than the HVOF-sprayed coatings because of a lower level of porosity. NiCr was found to be the best performing coating material with a median metal loss of ~87 μm (HVOF sprayed) and ~13 μm (plasma sprayed). In general, the median metal damage for coatings had the following ranking (in the descending order: most to the least damage): NiCrAlY > alloy 625 > FeCrAl > NiCr.

  13. Application of High-Velocity Oxygen-Fuel (HVOF Spraying to the Fabrication of Yb-Silicate Environmental Barrier Coatings

    Directory of Open Access Journals (Sweden)

    Emine Bakan

    2017-04-01

    Full Text Available From the literature, it is known that due to their glass formation tendency, it is not possible to deposit fully-crystalline silicate coatings when the conventional atmospheric plasma spraying (APS process is employed. In APS, rapid quenching of the sprayed material on the substrate facilitates the amorphous deposit formation, which shrinks when exposed to heat and forms pores and/or cracks. This paper explores the feasibility of using a high-velocity oxygen-fuel (HVOF process for the cost-effective fabrication of dense, stoichiometric, and crystalline Yb2Si2O7 environmental barrier coatings. We report our findings on the HVOF process optimization and its resultant influence on the microstructure development and crystallinity of the Yb2Si2O7 coatings. The results reveal that partially crystalline, dense, and vertical crack-free EBCs can be produced by the HVOF technique. However, the furnace thermal cycling results revealed that the bonding of the Yb2Si2O7 layer to the Silicon bond coat needs to be improved.

  14. Manufacturing and Properties of High-Velocity Oxygen Fuel (HVOF)-Sprayed FeVCrC Coatings

    Science.gov (United States)

    Sassatelli, Paolo; Bolelli, Giovanni; Lusvarghi, Luca; Manfredini, Tiziano; Rigon, Rinaldo

    2016-10-01

    This paper studies the microstructure, sliding wear behavior and corrosion resistance of high-velocity oxygen fuel (HVOF)-sprayed FeVCrC-based coatings. Various process parameters were tested to evaluate their effects on the coating properties, which were also compared to those of HVOF-sprayed NiCrBSi and Stellite-6 coatings. The Fe alloy coatings are composed of flattened splats, originating from molten droplets and consisting of a super-saturated solid solution, together with rounded particles, coming from partially unmolten material and containing V- and Fe-based carbide precipitates. All process parameters, apart from "extreme" settings with excess comburent in the flame, produce dense coatings, indicating that the feedstock powder is quite easily processable by HVOF. These coatings, with a microhardness of 650-750 HV0.3, exhibit wear rates of ≈2 × 10-6 mm3/(Nm) in ball-on-disk tests against sintered Al2O3 spheres. They perform far better than the reference coatings, and better than other Fe- and Ni-based alloy coatings tested in previous research. On the other hand, the corrosion resistance of the coating material (tested by electrochemical polarization in 0.1 M HCl solution) is quite low. Even in the absence of interconnected porosity, this results in extensive, selective damage to the Fe-based matrix. This coating material is therefore unadvisable for severely corrosive environments.

  15. Comparative High-Temperature Corrosion Behavior of Ni-20Cr Coatings on T22 Boiler Steel Produced by HVOF, D-Gun, and Cold Spraying

    Science.gov (United States)

    Kaushal, Gagandeep; Bala, Niraj; Kaur, Narinder; Singh, Harpreet; Prakash, Satya

    2014-01-01

    To protect materials from surface degradations such as wear, corrosion, and thermal flux, a wide variety of materials can be deposited on the materials by several spraying processes. This paper examines and compares the microstructure and high-temperature corrosion of Ni-20Cr coatings deposited on T22 boiler steel by high velocity oxy-fuel (HVOF), detonation gun spray, and cold spraying techniques. The coatings' microstructural features were characterized by means of XRD and FE-SEM/EDS analyses. Based upon the results of mass gain, XRD, and FE-SEM/EDS analyses it may be concluded that the Ni-20Cr coating sprayed by all the three techniques was effective in reducing the corrosion rate of the steel. Among the three coatings, D-gun spray coating proved to be better than HVOF-spray and cold-spray coatings.

  16. Wear behaviors of HVOF sprayed WC-12Co coatings by laser remelting under lubricated condition

    Science.gov (United States)

    Dejun, Kong; Tianyuan, Sheng

    2017-03-01

    A HVOF (high velocity oxygen fuel) sprayed WC-12Co coating was remelted with a CO2 laser. The surface-interface morphologies and phases were analyzed by means of SEM (scanning electron microscopy), and XRD (X-ray diffraction), respectively. The friction and wear behaviors of WC-12Co coating under the dry and lubricated conditions were investigated with a wear test. The morphologies and distributions of chemical elements on worn scar were analyzed with a SEM, and its configured EDS (energy diffusive spectrometer), respectively, and the effects of lubricated condition on COFs (coefficient of friction) and wear performance were also discussed. The results show that the adhesion between the coating and the substrate is stronger after laser remetling (LR), in which mechanical bonding, accompanying with metallurgical bonding, was found. At the load of 80 N, the average COF under the dry and lubricated friction conditions is 0.069, and 0.052, respectively, the latter lowers by 23.3% than the former, and the wear rate under the lubricated condition decreases by 302.3% than that under the dry condition. The wear mechanism under the dry and lubrication conditions is primarily composed of abrasive wear, cracking, and fatigue failure.

  17. High Temperature Oxidation Behavior of HVOF-sprayed Coatings for Use in Thixoextrusion Processes

    Science.gov (United States)

    Picas, J. A.; Punset, M.; Menargues, S.; Campillo, M.; Baile, M. T.; Forn, A.

    2011-05-01

    The dies used for the thixoextrusion of steels have to be capable of withstanding complex thermal and mechanical loads, while giving a sufficient wear resistance against abrasion and adhesion at very high temperatures. In order to improve the wear resistance and reduce the heating of the extrusion die it can be protected with a hard cermet coating. The purpose of this work is to study the high-temperature performance of CrC-CoNiCrAlY coating and explore the potential application of this coating to improve dies used in thixoextrusion processes. A two-layer 75CrC-25CoNiCrAlY coating with a CoNiCrAlY bond-coating was fabricated by the HVOF thermal spray process on a steel substrate. Coatings were heat-treated at a range of temperatures between 900 °C and 1100 °C. The microstructural characterization of the coatings before and after heat treatment was conducted by scanning electron microscopy (SEM) and an X-ray diffractometer (XRD). The mechanical properties of coatings were determined as a function of the temperature of heat treatment. The bond coat effect on the thermal shock resistance of CrC-CoNiCrAlY coating was analyzed.

  18. Combined slurry and cavitation erosion resistance of HVOF spray coated SS 410 steel

    Science.gov (United States)

    Amarendra, H. J.; Prathap, M. S.; Karthik, S.; Abhishek, A. M.; Madhu surya, K. C.; Gujjar gowda, S.; Anilkumar, T.

    2016-09-01

    The hydro turbine materials surface is degraded due to the slurry erosion and cavitation. The solid particles carried by water impacting the material results in slurry erosion. The damage occurred due to slurry erosion is the concern, when considered individually. The erosion damage is observed to be severe when slurry erosion and cavitation are combined. The hydro turbine material, martensitic stainless (SS 410) is surface modified with 80Ni-Cr by High Velocity Oxy Fuel spray process. The coated material subjected to post thermal treatment at a temperature of 950 ° C, soaked at 1 h, 2 h and 3 h are subjected to combined slurry and cavitation erosion test. The cavitation is created by using Cavitation Inducers. The tests are conducted by using silica sand as the erodent with three different sizes of 150, 200 and 300 μm. The results are compared with the as-received specimen. The results confirmed the effect of heat treatment on the end results, as the coated thermal treated specimens showed better erosion resistance against the as-received specimen. The eroded specimens are characterized by Scanning Electron Microscope. The thermal treated HVOF coated specimens shown the better erosion resistance.

  19. Corrosion Behavior of HVOF-Sprayed Fe-Based Alloy Coating in Various Solutions

    Science.gov (United States)

    Qiao, Lei; Wu, Yuping; Hong, Sheng; Qin, Yujiao; Shi, Wei; Li, Gaiye

    2017-08-01

    A Fe-based amorphous/nanocrystalline coating was prepared by the high-velocity oxygen fuel (HVOF) spraying process. The coating was characterized by x-ray diffraction, scanning electron microscopy and transmission electron microscopy. The corrosion resistances of the Fe-based coating and a reference electroplated hard chromium (EHC) coating were evaluated in a 3.5% NaCl solution, a 1 mol/L HCl solution and a 1 mol/L NaOH solution using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). All of the results indicated that the corrosion resistance of the Fe-based coating was superior to the resistance of the EHC coating in both the 3.5% NaCl solution and the 1 mol/L HCl solution due to the dense structure and fewer defects of the Fe-based coating. However, the corrosion resistance of the Fe-based coating was inferior to corrosion resistance of the EHC coating in the 1 mol/L NaOH solution. This could be ascribed to the drastic passivation of the EHC coating in an alkaline environment.

  20. Corrosion behavior of HVOF sprayed hard face coatings in alkaline-sulfide solution

    Science.gov (United States)

    Li, Shenhou; Guo, Zhixing; Xiong, Ji; Lei, Yong; Li, Yuxi; Tang, Jun; Liu, Junbo; Ye, Junliu

    2017-09-01

    The paper focuses on the corrosion behavior of high velocity oxygen fuel (HVOF) sprayed WC-17Co, WC-10Co-4Cr, Cr3C2-25NiCr coatings in alkaline-sulfide solution (S2-, 0.2 ml/L, pH = 10). Eighteen days of immersion test is carried out and corrosion rate analysis shows that the Cr3C2-NiCr coating of low porosity exhibits the best corrosion resistance. In alkaline-sulfide solutions, porosity, passive film and microgalvanic between hard phase and binder phase have significant effect on the corrosion behavior of coatings. The corrosion mainly occurs in binder phase from SEM, though WO3, WS2, Cr2S3 are detected in XPS. In WC-17Co coating, the binder phase Co transforms to Co oxides and serious corrosion can be observed in binder phase. WC-10Co-4Cr coatings suffer localized corrosion since galvanic corrosion occurs between locations with different solubilities of W in Co binder. Cr3C2-25NiCr coating shows slight corrosion with the formation of NiS/Ni2O3/Cr2O3from the binder and Cr2S3 from the hard phase. The results are verified by the polarization curves, which show the longest passive region and lowest Icorrosion of Cr3C2-25NiCr coating.

  1. Evaluation of Thermocyclic Oxidation Behavior of HVOF-Sprayed NiCrFeSiB Coatings on Boiler Tube Steels

    Science.gov (United States)

    Ramesh, M. R.; Prakash, S.; Nath, S. K.; Sapra, Pawan Kumar; Krishnamurthy, N.

    2011-09-01

    High velocity oxy-fuel (HVOF) spray process has grown into a well-accepted industrial technology for obtaining coatings resistant to significant surface degradation processes. In the present study, HVOF process was used to deposit Ni-based hardfacing NiCrFeSiB alloy powder on kinds of boiler tube steels designated as SA210 grade-A1, SA213-T11, and SA213-T22. The microstructures and several properties of the as-sprayed coatings have been investigated. Thermocyclic oxidation studies were performed in static air at 900 °C. NiCrFeSiB-coated steels showed slow oxidation kinetics and considerably lower weight gains than that of uncoated steels. The superior performance of NiCrFeSiB coatings can be attributed to continuous and protective thin oxide scale of amorphous SiO2 and Cr2O3 formed on the surface of the oxidized coatings. The combined technique of x-ray diffraction, scanning electron microscopy, energy dispersive x-ray analysis, and electron probe microanalysis are used to characterize reaction products of the oxidized surfaces.

  2. High-Temperature Erosion of HVOF Sprayed Cr3C2-NiCr Coating and Mild Steel for Boiler Tubes

    Science.gov (United States)

    Yang, Guan-Jun; Li, Chang-Jiu; Zhang, Shi-Jun; Li, Cheng-Xin

    2008-12-01

    The comparison of the high-temperature erosion behavior of a High-velocity oxyfuel (HVOF) sprayed Cr3C2-NiCr coating with mild steel for circulating fluidized bed boiler tubes was investigated. Results showed that the erosion rate of the mild steel at 800 °C was four times that at 300 °C at an erosion angle of 30°. However, the erosion rate of the HVOF sprayed Cr3C2-NiCr coating was not influenced by the temperature in the range of 300-800 °C. It was found that the erosion resistance of HVOF sprayed Cr3C2-NiCr coating was more than three times higher than that of the mild steel at 700-800 °C. In addition to the ploughing on the coating surface, the cracking along splat interfaces in the coating was clearly observed on the cross-sectional microstructure. The results indicate that the erosion performance of the HVOF sprayed Cr3C2-NiCr coating is controlled by the cohesion between splats and can be further enhanced by improving splat cohesion.

  3. Comparing study of high temperature erosion of HVOF sprayed Cr{sub 3}C{sub 2}-NiCr coating and mild steel for boiler tube

    Energy Technology Data Exchange (ETDEWEB)

    Yang, G.; Zhang, S.; Wang, Y.; Li, C.; Li, C. [Xi' an Jiaotong Univ., Xi' an (China)

    2008-07-01

    The significant erosion of the boiler tube at high temperature becomes an important problem for the safe operation of circulating fluidized bed boiler. This paper investigated the erosion behavior of the HVOF sprayed Cr{sub 3}C{sub 2}-NiCr coating at high temperature comparing with the typical mild steel for boiler tube. Results showed that the erosion rate of the mild steel increased with the increase of temperature. The erosion rate of the mild steel at 800 C was 4 times that at 300 C at an erosion angle of 30 . However, the erosion rate of the HVOF sprayed Cr{sub 3}C{sub 2}-NiCr coating was not influenced by the temperature in the range of 300 to 800 C. It is found that the erosion resistance of HVOF sprayed Cr{sub 3}C{sub 2}-NiCr coating was more than 3 time higher than that of the mild steel at 700 to 800 C. In addition to the ploughing on the surface of the worn coating, the cracking along splats interfaces in the coating was clearly observed on the cross-sectional microstructure of the coating. The results indicate that the erosion performance of the HVOF sprayed Cr{sub 3}C{sub 2}-NiCr coating is controlled by the cohesion between splats in the coating and can be further enhanced by improving splat cohesion. (orig.)

  4. Physicochemical Characteristics of Dust Particles in HVOF Spraying and Occupational Hazards: Case Study in a Chinese Company

    Science.gov (United States)

    Huang, Haihong; Li, Haijun; Li, Xinyu

    2016-06-01

    Dust particles generated in thermal spray process can cause serious health problems to the workers. Dust particles generated in high velocity oxy-fuel (HVOF) spraying WC-Co coatings were characterized in terms of mass concentrations, particle size distribution, micro morphologies, and composition. Results show that the highest instantaneous exposure concentration of dust particles in the investigated thermal spray workshop is 140 mg/m3 and the time-weighted average concentration is 34.2 mg/m3, which are approximately 8 and 4 times higher than the occupational exposure limits in China, respectively. The large dust particles above 10 μm in size present a unique morphology of polygonal or irregular block of crushed powder, and smaller dust particles mainly exist in the form of irregular or flocculent agglomerates. Some heavy metals, such as chromium, cobalt, and nickel, are also found in the air of the workshop and their concentrations are higher than the limits. Potential occupational hazards of the dust particles in the thermal spray process are further analyzed based on their characteristics and the workers' exposure to the nanoparticles is assessed using a control banding tool.

  5. High Power Diode Laser-Treated HP-HVOF and Twin Wire Arc-Sprayed Coatings for Fossil Fuel Power Plants

    Science.gov (United States)

    Mann, B. S.

    2013-08-01

    This article deals with high power diode laser (HPDL) surface modification of twin wire arc-sprayed (TWAS) and high pressure high velocity oxy-fuel (HP-HVOF) coatings to combat solid particle erosion occurring in fossil fuel power plants. To overcome solid particle impact wear above 673 K, Cr3C2-NiCr-, Cr3C2-CoNiCrAlY-, and WC-CrC-Ni-based HVOF coatings are used. WC-CoCr-based HVOF coatings are generally used below 673 K. Twin wire arc (TWA) spraying of Tafa 140 MXC and SHS 7170 cored wires is used for a wide range of applications for a temperature up to 1073 K. Laser surface modification of high chromium stainless steels for steam valve components and LPST blades is carried out regularly. TWA spraying using SHS 7170 cored wire, HP-HVOF coating using WC-CoCr powder, Ti6Al4V alloy, and high chromium stainless steels (X20Cr13, AISI 410, X10CrNiMoV1222, 13Cr4Ni, 17Cr4Ni) were selected in the present study. Using robotically controlled parameters, HPDL surface treatments of TWAS-coated high strength X10CrNiMoV1222 stainless steel and HP-HVOF-coated AISI 410 stainless steel samples were carried out and these were compared with HPDL-treated high chromium stainless steels and titanium alloy for high energy particle impact wear (HEPIW) resistance. The HPDL surface treatment of the coatings has improved the HEPIW resistance manifold. The improvement in HPDL-treated stainless steels and titanium alloys is marginal and it is not comparable with that of HPDL-treated coatings. These coatings were also compared with "as-sprayed" coatings for fracture toughness, microhardness, microstructure, and phase analyses. The HEPIW resistance has a strong relationship with the product of fracture toughness and microhardness of the HPDL-treated HP-HVOF and TWAS SHS 7170 coatings. This development opens up a possibility of using HPDL surface treatments in specialized areas where the problem of HEPIW is very severe. The HEPIW resistance of HPDL-treated high chromium stainless steels and

  6. Investigation of the Corrosion Behaviors of HVOF-Sprayed Carbide Cernet Coatings in Molten Al-Zn-Si Alloy Bath

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhen-hua; TAN Xing-hai; ZHANG Yue-gang; SUN Jia-shu

    2004-01-01

    In continuous hot-dip galvanization process the corrosion and chemical stability of the sink roll in the galvanizing bath are important problem which effects on the quality and productivity. In order to protect the sink roll the carbide cermet and/or ceramic coatings were deposited on the surface of the sink roll. The WC-, Cr3 C2-cermet coatings were deposited by high velocity oxygen fuel (HVOF) spray, respectively. The coating samples were immersed in molten Zn-alloy containing 50 wt % aluminum at 833 K for 24 hr and 144 hr, respectively. The inter-diffusion and inter-reaction of Zn, Al and elements in coating and corrosion behaviors of these coatings were investigated by XRD, SEM and EPMA etc. The corrosion mechanisms of the carbide cermet coatings and ceramic coatings in molten High Al-Zn-alloy were approached.

  7. HVOF Spraying of Fe-Based MMC Coatings with In Situ Formation of Hard Particles by Hot Isostatic Pressing

    Science.gov (United States)

    Röttger, A.; Weber, S. L.; Theisen, W.; Rajasekaran, B.; Vaßen, R.

    2012-03-01

    Thick (2-3 mm) Fe-base coatings with admixed ferrotitanium (Fe30Ti70) were applied to austenitic steel by a high-velocity oxy-fuel process (HVOF). Hot-isostatic pressing (HIP) was carried out to the decrease porosity and to increase the material strength, wear resistance, and adhesive bond strength of the deposited coating to the substrate material. SEM and XRD investigations confirmed the formation of hard titanium carbide (TiC) particles during HIP treatment as a result of strong carbon diffusion out of the metal matrix and into the Fe30Ti70 particles. The mechanical and wear properties of the densified coatings were investigated by means of shear tests, hardness measurements, and abrasive wear tests. A comparison of the coatings in the as-sprayed and the HIPed state showed a large increase in the wear resistance due to in situ TiC formation.

  8. Oxidation behavior of HVOF-sprayed nanostructured and CeO2-modified WC-12Co coatings

    Science.gov (United States)

    Xi, Naiyuan; Hang, Zongqiu; Liu, Yan; Chen, Hui; Zhang, Mingyue; Gao, Wei

    2017-07-01

    Two types of WC-12Co coatings with different modifications were deposited on steel substrates using high velocity oxygen fuel (HVOF) spraying. The coated samples were oxidized at 550∘C and 650∘C in ambient atmosphere. Oxidation mass gain was measured by electronic balance. Phase composition and microstructure evolution of both coatings after oxidation were conducted by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Microhardness testing was performed before and after oxidation testing. The results showed that at 550∘C and 650∘C, the rare-earth modified WC-12Co coating has lower oxidation rates compared with the nanostructured WC-12Co coating. This might be due to the rare-earth modification coating reducing the porosity and oxygen diffusion in the coatings, therefore delaying the crack formation and propagation.

  9. Erosion behaviour of WC–10Co–4Cr coating on 23-8-N nitronic steel by HVOF thermal spraying

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Avnish, E-mail: avnishmnit@gmail.com [Department of Metallurgical and Materials Engineering, Malaviya National Institute of Technology, Jaipur, Rajasthan 302017 (India); Sharma, Ashok, E-mail: ashok.mnit12@gmail.com [Department of Metallurgical and Materials Engineering, Malaviya National Institute of Technology, Jaipur, Rajasthan 302017 (India); Goel, S.K., E-mail: skgoel@splsteel.com [Star Wire India Ltd., Ballabgarh, Haryana 121404 (India)

    2016-05-01

    Highlights: • WC–10Co–4Cr powder was HVOF sprayed on cast and solution treated 23-8-N nitronic steel. • Coated solution treated 23-8-N steel shows homogeneous microstructure, less decarburization and high fracture toughness as compared to coated cast steel. • Erosion behaviour of both coated steels was evaluated at two different impact angles. • Coated solution treated 23-8-N nitronic steel exhibits higher erosion resistance as compared to coated cast steel. • Key erosion resistance factors: homogeneous and well-bonded structure, high fracture toughness, optimum substrate properties. - Abstract: WC–10Co–4Cr coating was deposited by high-velocity oxy-fuel (HVOF) process on cast and solution treated (1220 °C/150 min) 23-8-N nitronic steel substrates. Solution treated substrate has shown higher toughness, ductility and impact energy with a marginal reduction in hardness as compared to cast substrate. This influence the coating deposition efficiency and erosion behaviour. Erosion resistance of coatings was evaluated by air jet erosion tester on two different impact angles (30° and 90°). Phases, microstructure and eroded surface of the coating were characterised by X-ray diffraction (XRD) analysis and field-emission scanning electron microscopy (FESEM) respectively. It is observed that coating on solution treated substrate was superior to cast substrate. The reason being that coating has dense and well-bonded structure with low porosity, less decarburization and inter-splat oxidation. Higher erosion resistance of coated solution treated 23-8-N nitronic steel was attributed to combination of high fracture toughness and hardness of coating including optimum mechanical properties of the substrate. FESEM analysis reveals that erosion response of WC–10Co–4Cr coating also dependent on the relative size of the impact crater with respect to the WC grain size. Coating is removed by combined mode of ductile and brittle erosion.

  10. Electrochemical Corrosion of HVOF-Sprayed NiCoCrAlY Coatings in CO2-Saturated Brine

    Science.gov (United States)

    Ruiz-Luna, H.; Porcayo-Calderon, J.; Alvarado-Orozco, J. M.; García-Herrera, J. E.; Martinez-Gomez, L.; Trápaga-Martínez, L. G.; Muñoz-Saldaña, J.

    2016-10-01

    The effect of pre-oxidation treatment and surface preparation of optimized NiCoCrAlY coatings deposited by high-velocity oxygen fuel (HVOF) spraying and exposed to a low-temperature corrosive environment is reported herein. Coatings with two surface finish conditions (as-sprayed and ground) were heat treated under two different oxygen partial pressures (air and argon). The electrochemical corrosion behavior was evaluated in CO2-saturated brine via potentiodynamic polarization, polarization resistance, and electrochemical impedance measurements. The results show that the grinding process and pre-oxidation treatment in argon enhanced growth and formation of α-Al2O3 scale. The potentiodynamic polarization results show that both pre-oxidation and surface treatment had a positive influence on the corrosion resistance of the coating. The reduction of the porosity and the formation of a dense, uniform, and adherent oxide scale through pre-oxidation treatment led to an increase of the corrosion resistance due to a decrease in active sites and blocking of diffusion of reactive species into the coating. However, according to the results, complete transformation from metastable alumina phases to α-Al2O3 in addition to formation and growth of dense α-Al2O3 is required to ensure full protection of the coating and base material over long periods.

  11. Comparative of the Tribological Performance of Hydraulic Cylinders Coated by the Process of Thermal Spray HVOF and Hard Chrome Plating

    Directory of Open Access Journals (Sweden)

    R.M. Castro

    2014-03-01

    Full Text Available Due to the necessity of obtaining a surface that is resistant to wear and oxidation, hydraulic cylinders are typically coated with hard chrome through the process of electroplating process. However, this type of coating shows an increase of the area to support sealing elements, which interferes directly in the lubrication of the rod, causing damage to the seal components and bringing oil leakage. Another disadvantage in using the electroplated hard chromium process is the presence of high level hexavalent chromium Cr+6 which is not only carcinogenic, but also extremely contaminating to the environment. Currently, the alternative process of high-speed thermal spraying (HVOF - High Velocity Oxy-Fuel, uses composite materials (metal-ceramic possessing low wear rates. Research has shown that some mechanical properties are changed positively with the thermal spray process in industrial applications. It is evident that a coating based on WC has upper characteristics as: wear resistance, low friction coefficient, with respect to hard chrome coatings. These characteristics were analyzed by optical microscopy, roughness measurements and wear test.

  12. Electrochemical Corrosion of HVOF-Sprayed NiCoCrAlY Coatings in CO2-Saturated Brine

    Science.gov (United States)

    Ruiz-Luna, H.; Porcayo-Calderon, J.; Alvarado-Orozco, J. M.; García-Herrera, J. E.; Martinez-Gomez, L.; Trápaga-Martínez, L. G.; Muñoz-Saldaña, J.

    2016-08-01

    The effect of pre-oxidation treatment and surface preparation of optimized NiCoCrAlY coatings deposited by high-velocity oxygen fuel (HVOF) spraying and exposed to a low-temperature corrosive environment is reported herein. Coatings with two surface finish conditions (as-sprayed and ground) were heat treated under two different oxygen partial pressures (air and argon). The electrochemical corrosion behavior was evaluated in CO2-saturated brine via potentiodynamic polarization, polarization resistance, and electrochemical impedance measurements. The results show that the grinding process and pre-oxidation treatment in argon enhanced growth and formation of α-Al2O3 scale. The potentiodynamic polarization results show that both pre-oxidation and surface treatment had a positive influence on the corrosion resistance of the coating. The reduction of the porosity and the formation of a dense, uniform, and adherent oxide scale through pre-oxidation treatment led to an increase of the corrosion resistance due to a decrease in active sites and blocking of diffusion of reactive species into the coating. However, according to the results, complete transformation from metastable alumina phases to α-Al2O3 in addition to formation and growth of dense α-Al2O3 is required to ensure full protection of the coating and base material over long periods.

  13. HVOF sprayed WC-CoCr coatings on aluminum: tensile and tribological properties

    Science.gov (United States)

    Koutsomichalis, A.; Vardavoulias, M.; Vaxevanidis, N.

    2017-02-01

    This paper provides a comprehensive assessment of the tensile and sliding wear behaviour of WC-10Co4Cr agglomerated and sintered powder deposited on aluminum by Hyper Velocity Oxy-Fuel (HVOF) process. Microstructural analysis (SEM) identified grains of tungsten carbide (WC) in the metal matrix of the cobalt-chromium (Co-Cr). A transformation of the WC in the W2C phase was observed and decomposition of WC in the metal matrix. The HVOF WC-Co-Cr coating was found to decrease tensile strength of the aluminum substrate. Transverse cracks were observed to initiate on the coating surface, increasing rapidly with the increase in tensile strain and stopped on the coating-substrate interface causing decohesion. Tribological properties were examined using the pin-on-disk method under various loads. The friction coefficient rose abruptly at the start-up phase and stabilized at almost the same sliding distance independently of the applied load. Both the friction coefficient and the wear volume were found to increase with increasing applied load. Study of the wear mechanisms revealed surface micro-cracking and fragmentation of flattened coating layers with subsequent gradual pull out of the carbide particles.

  14. Effect of Spray Particle Velocity on Cavitation Erosion Resistance Characteristics of HVOF and HVAF Processed 86WC-10Co4Cr Hydro Turbine Coatings

    Science.gov (United States)

    Kumar, R. K.; Kamaraj, M.; Seetharamu, S.; Pramod, T.; Sampathkumaran, P.

    2016-08-01

    The hydro plants utilizing silt-laden water for power generation suffer from severe metal wastage due to particle-induced erosion and cavitation. High-velocity oxy-fuel process (HVOF)-based coatings is widely applied to improve the erosion life. The process parameters such as particle velocity, size, powder feed rate, temperature, affect their mechanical properties. The high-velocity air fuel (HVAF) technology, with higher particle velocities and lower spray temperatures, gives dense and substantially nonoxidized coating. In the present study, the cavitation resistance of 86WC-10Co4Cr-type HVOF coating processed at 680 m/s spray particle velocity was compared with HVAF coatings made at 895, 960, and 1010 m/s. The properties such as porosity, hardness, indentation toughness, and cavitation resistance were investigated. The surface damage morphology has been analyzed in SEM. The cohesion between different layers has been examined qualitatively through scratch depth measurements across the cross section. The HVAF coatings have shown a lower porosity, higher hardness, and superior cavitation resistance. Delamination, extensive cracking of the matrix interface, and detachment of the WC grains were observed in HVOF coating. The rate of metal loss is low in HVAF coatings implying that process parameters play a vital role in achieving improved cavitation resistance.

  15. Investigations on the Behavior of HVOF and Cold Sprayed Ni-20Cr Coating on T22 Boiler Steel in Actual Boiler Environment

    Science.gov (United States)

    Bala, Niraj; Singh, Harpreet; Prakash, Satya; Karthikeyan, J.

    2012-01-01

    High temperature corrosion accompanied by erosion is a severe problem, which may result in premature failure of the boiler tubes. One countermeasure to overcome this problem is the use of thermal spray protective coatings. In the current investigation high velocity oxy-fuel (HVOF) and cold spray processes have been used to deposit commercial Ni-20Cr powder on T22 boiler steel. To evaluate the performance of the coatings in actual conditions the bare as well as the coated steels were subjected to cyclic exposures, in the superheater zone of a coal fired boiler for 15 cycles. The weight change and thickness loss data were used to establish kinetics of the erosion-corrosion. X-ray diffraction, surface and cross-sectional field emission scanning electron microscope/energy dispersive spectroscopy (FE-SEM/EDS) and x-ray mapping techniques were used to analyse the as-sprayed and corroded specimens. The HVOF sprayed coating performed better than its cold sprayed counterpart in actual boiler environment.

  16. Role of HVOF-spray NiCr coatings to control high temperature oxidation of some boiler steels

    Energy Technology Data Exchange (ETDEWEB)

    Kaushal, G. [RIMT-Institute of Engineering and Technology, Mandi Gobind Garh (India); Singh, H. [BBSB Engineering College, Fatehgarh Sahib (India); Prakash, S. [Indian Inst. of Technology, Roorkee (India)

    2008-07-01

    A study was carried out to determine the role of HVOF-spray Ni-20Cr coatings to enhance high temperature oxidation resistance of T22 and 347H boiler steels. Ni-20Cr coatings were deposited on the boiler steels. Subsequently high temperature oxidation behavior of these coatings was investigated by laboratory tests at an elevated temperature of 900 C under cyclic conditions.These coatings were also subjected to a boiler environment at an elevated temperature of 700 C under cyclic conditions to ascertain their erosion-corrosion behaviour. Thermogravimetric data was taken after each cycle to formulate the oxidation, as well as, erosion-corrosion kinetics. The specimens were also physically examined after each cycle to notice any macrographic physical changes, spallation tendency of their oxide scales etc. The exposed specimens were examined using scanning electron microscopy and Energy Dispersive Spectroscopy (SEM/EDS) analysis. It was observed that oxidation rate was subsequently low in the coated substrates as compare to uncoated steels. It was observed that Ni-20Cr coating on 347H boiler substrate showed the maximum oxidation resistance. Moreover, both the steels showed better resistance to erosion-corrosion in actual boiler conditions after the application of Ni-20Cr coating. (orig.)

  17. Formation Mechanisms, Structure, and Properties of HVOF-Sprayed WC-CoCr Coatings: An Approach Toward Process Maps

    Science.gov (United States)

    Varis, T.; Suhonen, T.; Ghabchi, A.; Valarezo, A.; Sampath, S.; Liu, X.; Hannula, S.-P.

    2014-08-01

    Our study focuses on understanding the damage tolerance and performance reliability of WC-CoCr coatings. In this paper, the formation of HVOF-sprayed tungsten carbide-based cermet coatings is studied through an integrated strategy: First-order process maps are created by using online-diagnostics to assess particle states in relation to process conditions. Coating properties such as hardness, wear resistance, elastic modulus, residual stress, and fracture toughness are discussed with a goal to establish a linkage between properties and particle characteristics via second-order process maps. A strong influence of particle state on the mechanical properties, wear resistance, and residual stress stage of the coating was observed. Within the used processing window (particle temperature ranged from 1687 to 1831 °C and particle velocity from 577 to 621 m/s), the coating hardness varied from 1021 to 1507 HV and modulus from 257 to 322 GPa. The variation in coating mechanical state is suggested to relate to the microstructural changes arising from carbide dissolution, which affects the properties of the matrix and, on the other hand, cohesive properties of the lamella. The complete tracking of the coating particle state and its linking to mechanical properties and residual stresses enables coating design with desired properties.

  18. The Wear Behavior of HVOF Sprayed Near-Nanostructured WC-17%Ni(80/20)Cr Coatings in Dry and Slurry Wear Conditions

    Science.gov (United States)

    Ben Mahmud, Tarek A.; Atieh, Anas M.; Khan, Tahir I.

    2017-07-01

    The ability to deposit nanostructured feedstock by using high-velocity oxygen-fuel (HVOF) spray offers potential improvements in coating hardness, wear resistance and toughness for applications in the oil sands industry. In this study, the wear behavior of a near-nanostructured coating was compared under dry and slurry abrasive wear test using an uncoated AISI-1018 low-carbon steel substrate as a reference. The coating microstructures were analyzed in the as-sprayed, dry and slurry test conditions using scanning electron microscopy, x-ray diffraction and microhardness measurements. Wear behavior of the steel and coating surfaces were assessed using a pin-on-plate wear test under various loads. The results showed that a coating could be successfully deposited using the HVOF spraying technique and with retention of the near-nanosized WC dispersion within the coating structure. The wear rate under dry test conditions was greater for the steel and coating compared to tests performed under slurry conditions. Examination of the wear tracks revealed that the wear mechanism was different for the two test conditions. Wear in the dry test condition resulted from 2-body abrasion, while 3-body abrasion dominated wear in slurry conditions. The latter showed lower wear rates due to a lubricating effect of the oil.

  19. The effect of spraying parameters on micro-structural properties of WC-12%Co coating deposited on copper substrate by HVOF process

    Energy Technology Data Exchange (ETDEWEB)

    Sathwara, Nishit, E-mail: nishit-25@live.in [Fusion Rector Material Development & Characterization Division, Institute for Plasma Research, GIDC Electronics Estate, Sec-25, Gandhinagar-382016 (India); Metallurgical & Materials Engineering Department, Indus University, Ahmedabad-382115 (India); Jariwala, C., E-mail: chetanjari@yahoo.com; Chauhan, N.; Raole, P. M. [Fusion Rector Material Development & Characterization Division, Institute for Plasma Research, GIDC Electronics Estate, Sec-25, Gandhinagar-382016 (India); Basa, D. K. [Metallurgical & Materials Engineering Department, Indus University, Ahmedabad-382115 (India)

    2015-08-28

    High Velocity Oxy-Fuel (HVOF) thermal sprayed coatingmade from Tungsten Carbide (WC) isconsidered as one of the most durable materials as wear resistance for industrial applications at room temperature. WC coating offers high wear resistance due to its high hardness and tough matrix imparts. The coating properties strongly depend on thermal spray processing parameters, surface preparation and surface finish. In this investigation, the effect of variousHVOF process parameters was studied on WC coating properties. The WC-12%Co coating was produced on Copper substrate. Prior to coating, theCopper substrate surface was prepared by grit blasting. WC-12%Co coatings were deposited on Coppersubstrates with varying process parameters such as Oxygen gas pressure, Air pressure, and spraying distance. Microstructure of coating was examined using Scanning Electron Microscope (SEM) and characterization of phasespresentin the coating was examined by X-Ray Diffraction (XRD). Microhardness of all coatingswas measured by VickerMicrohardness tester. At low Oxygen Pressure(10.00 bar), high Air pressure (7bar) and short nozzle to substrate distance of 170mm, best coating adhesion and porosity less structure isachieved on Coppersubstrate.

  20. Influence of powder and spray parameters on erosion and corrosion properties of HVOF sprayed WC-Co-Cr coatings

    Energy Technology Data Exchange (ETDEWEB)

    Berget, John

    1998-07-01

    Thermal spraying is a generic term including various processes used to deposit coatings on surfaces. The coating material is in the form of powder or a wire and is melted or softened by means of a heat source. A gas stream accelerates the material towards a prepared surface and deposits it there to form the coating. Examples of components being maintained by application of thermal spray coatings are gate valves and ball valves for the offshore industry and turbine blades in power generations installations. Recent investigation has shown that the commonly used coating material WC-Co is not corrosion resistant. But it can be improved by the addition of Cr. The main objective of this thesis is to study the influence of spray process control variables and powder characteristics on the erosion and erosion-corrosion properties of the coatings. Spray process variables investigated include energy input, powder feed rate and spray distance. Powder characteristics studied are average size of the WC particles, relative proportions of Co and Cr in the metal phase and powder grain size distribution.

  1. Mechanical property changes in HVOF sprayed nano-structured WC-17wt.%Ni(80/20)Cr coating with varying substrate roughness

    Science.gov (United States)

    Ben Mahmud, Tarek A.; Saha, Gobinda C.; Khan, Tahir I.

    2014-06-01

    Thermally sprayed coatings developed by use of high velocity oxy-fuel (HVOF) process are known for their superior wear characteristics. In many industrial applications, new parts as well as repaired and refurbished parts coated with WC-Co microstructured coatings have shown enhanced erosion-corrosion and abrasive resistant properties when compared with other surface modification technologies such as chrome replacement, fusion welding, and cladding. This research has been further directed towards the development of HVOF technique to deposit dense nanostructured ceramic-metallic composites. The mechanism of plastic deformation, which determines the strength and ductility of materials, in nanostructured materials are different, thereby leading to novel mechanical properties. Various parameters can influence these properties, but the substrate surface preparation by grit blasting before thermal spraying is one critical parameter. The grit blasting process generates a surface roughness, which ensures mechanical anchoring between the coating and the substrate surface. In this work, the sliding wear behavior and microhardness of WC-17wt.%Ni(80/20)Cr cermet coatings deposited onto carbon steel substrates are examined as a function of three different surface roughness values under different loads. The results show that as-prepared surface with different blasting profiles have a direct influence on the surface roughness and wear performance of the coatings. The sliding wear resistance of the coatings increased as the substrate surface roughness increased. The wear depth decreased with increasing surface roughness.

  2. A Comprehensive Review on Fluid Dynamics and Transport of Suspension/Liquid Droplets and Particles in High-Velocity Oxygen-Fuel (HVOF Thermal Spray

    Directory of Open Access Journals (Sweden)

    Mehdi Jadidi

    2015-10-01

    Full Text Available In thermal spraying processes, molten, semi-molten, or solid particles, which are sufficiently fast in a stream of gas, are deposited on a substrate. These particles can plastically deform while impacting on the substrate, which results in the formation of well-adhered and dense coatings. Clearly, particles in flight conditions, such as velocity, trajectory, temperature, and melting state, have enormous influence on the coating properties and should be well understood to control and improve the coating quality. The focus of this study is on the high velocity oxygen fuel (HVOF spraying and high velocity suspension flame spraying (HVSFS techniques, which are widely used in academia and industry to generate different types of coatings. Extensive numerical and experimental studies were carried out and are still in progress to estimate the particle in-flight behavior in thermal spray processes. In this review paper, the fundamental phenomena involved in the mentioned thermal spray techniques, such as shock diamonds, combustion, primary atomization, secondary atomization, etc., are discussed comprehensively. In addition, the basic aspects and emerging trends in simulation of thermal spray processes are reviewed. The numerical approaches such as Eulerian-Lagrangian and volume of fluid along with their advantages and disadvantages are explained in detail. Furthermore, this article provides a detailed review on simulation studies published to date.

  3. Effect of Load on Friction-Wear Behavior of HVOF-Sprayed WC-12Co Coatings

    Science.gov (United States)

    Yifu, Jin; Weicheng, Kong; Tianyuan, Sheng; Ruihong, Zhang; Dejun, Kong

    2017-07-01

    A WC-12Co coating was sprayed on AISI H13 hot work mold steel using a high-velocity oxygen fuel. The morphologies, phase compositions, and distributions of chemical elements of the obtained coatings were analyzed using a field emission scanning electron microscope, x-ray diffraction, and energy-dispersive spectroscope (EDS), respectively. The friction-wear behaviors under different loads were investigated using a reciprocating wear tester; the morphologies and distributions of the chemical elements of worn tracks were analyzed using a SEM and its configured EDS, respectively. The results show the reunited grains of WC are held together by the Co binder; the primary phases of the coating are WC, Co, and a small amount of W2C and W, owing to the oxidation and decarburization of WC. Inter-diffusion of Fe and W between the coating and the substrate is shown, which indicates a good coating adhesion. The values of the average coefficient of friction under the loads of 40, 80, and 120 N are 0.29, 0.31, and 0.49, respectively. The WC grains are pulled out of the coating during the sliding wear test, but the coating maintains its integrity, suggesting that the coating is intact and continuously protects the substrate from wearing.

  4. Evaluation of hot corrosion behaviour of HVOF sprayed Ni-5Al and NiCrAl coatings in coal fired boiler environment

    Energy Technology Data Exchange (ETDEWEB)

    Mahesh, R.A.; Jayaganthan, R.; Prakash, S. [VA Tech EWF Pvt Ltd., Prithla (India)

    2010-08-15

    Hot corrosion was recognised as a serious problem in connection with the degradation of fireside boiler tubes in coal fired steam generating plants. It is one of the most deleterious forms of surface degradation which can lead to the loss of mechanical strength and catastrophic failure of structural and engineering components. In the present investigation, an attempt has been made to evaluate the hot corrosion behaviour of high velocity oxyfuel (HVOF) sprayed Ni-5Al and NiCrAl coatings on iron based superalloy in an actual coal fired boiler environment. The coated specimens were hung in the low temperature superheater zone (about 700{sup o}C) of a coal fired boiler. The studies were carried out for 10 cycles each cycle consisting of exposing the coated specimens for 100 h followed by 1 h cooling to ambient conditions. NiCrAl coated specimen provided better resistance to hot corrosion than Ni-5Al coated specimen in the given environment.

  5. Mechanical and Tribological Properties of HVOF-Sprayed (Cr3C2-NiCr+Ni) Composite Coating on Ductile Cast Iron

    Science.gov (United States)

    Ksiazek, Marzanna; Boron, Lukasz; Radecka, Marta; Richert, Maria; Tchorz, Adam

    2016-08-01

    The aim of the investigations was to compare the microstructure, mechanical, and wear properties of Cr3C2-NiCr+Ni and Cr3C2-NiCr coatings deposited by HVOF technique (the high-velocity oxygen fuel spray process) on ductile cast iron. The effect of nickel particles added to the chromium carbide coating on mechanical and wear behavior in the system of Cr 3 C 2 -NiCr+Ni/ductile cast iron was analyzed in order to improve the lifetime of coated materials. The structure with particular emphasis of characteristic of the interface in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron was studied using the optical, scanning, and transmission electron microscopes, as well as the analysis of chemical and phase composition in microareas. Experimental results show that HVOF-sprayed Cr3C2-NiCr+Ni composite coating exhibits low porosity, high hardness, dense structure with large, partially molten Ni particles and very fine Cr3C2 and Cr7C3 particles embedded in NiCr alloy matrix, coming to the size of nanocrystalline. The results were discussed in reference to examination of bending strength considering cracking and delamination in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron as well as hardness and wear resistance of the coating. The composite structure of the coating provides the relatively good plasticity of the coating, which in turn has a positive effect on the adhesion of coating to the substrate and cohesion of the composite coating (Cr3C2-NiCr+Ni) in wear conditions.

  6. High-Temperature Exposure Studies of HVOF-Sprayed Cr3C2-25(NiCr)/(WC-Co) Coating

    Science.gov (United States)

    Singh, Harpreet; Kaur, Manpreet; Prakash, Satya

    2016-08-01

    In this research, development of Cr3C2-25(NiCr) + 25%(WC-Co) composite coating was done and investigated. Cr3C2-25(NiCr) + 25%(WC-Co) composite powder [designated as HP2 powder] was prepared by mechanical mixing of [75Cr3C2-25(NiCr)] and [88WC-12Co] powders in the ratio of 75:25 by weight. The blended powders were used as feedstock to deposit composite coating on ASTM SA213-T22 substrate using High Velocity Oxy-Fuel (HVOF) spray process. High-temperature oxidation/corrosion behavior of the bare and coated boiler steels was investigated at 700 °C for 50 cycles in air, as well as, in Na2SO4-82%Fe2(SO4)3 molten salt environment in the laboratory. Erosion-corrosion behavior was investigated in the actual boiler environment at 700 ± 10 °C under cyclic conditions for 1500 h. The weight-change technique was used to establish the kinetics of oxidation/corrosion/erosion-corrosion. X-ray diffraction, field emission-scanning electron microscopy/energy-dispersive spectroscopy (FE-SEM/EDS), and EDS elemental mapping techniques were used to analyze the exposed samples. The uncoated boiler steel suffered from a catastrophic degradation in the form of intense spalling of the scale in all the environments. The oxidation/corrosion/erosion-corrosion resistance of the HVOF-sprayed HP2 coating was found to be better in comparison with standalone Cr3C2-25(NiCr) coating. A simultaneous formation of protective phases might have contributed the best properties to the coating.

  7. Evaluation of hot corrosion behaviour of HVOF sprayed NiCrAl coating on superalloys at 900 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Mahesh, R.A. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, IIT Roorkee Campus, Roorkee 247667, Uttarakhand (India); Jayaganthan, R. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, IIT Roorkee Campus, Roorkee 247667, Uttarakhand (India)], E-mail: rjayafmt@iitr.ernet.in; Prakash, S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, IIT Roorkee Campus, Roorkee 247667, Uttarakhand (India)

    2008-10-15

    In the present investigation, NiCrAl coating was deposited on Ni- and Fe-based superalloy substrates by using high velocity oxy-fuel (HVOF) process to study the hot corrosion behaviour in molten salt (Na{sub 2}SO{sub 4}-60% V{sub 2}O{sub 5}) environment at 900 deg. C under cyclic conditions. The mass gain measurements were performed after each cycle to establish the kinetics of corrosion using thermogravimetric technique. X-ray diffraction (XRD), scanning electron microscopy/energy dispersive spectroscopic analysis (SEM/EDS) and X-ray mapping techniques were used to analyse the corrosion products. The bare superalloys experienced higher weight gain. The NiCrAl-coated Superni 750 alloy (SN 750) provided a better protection among the coated superalloys investigated. The formation of oxides and spinels of nickel, chromium and aluminum may be contributing better resistance to hot corrosion.

  8. High temperature wear performance of HVOF-sprayed Cr3C2-WC-NiCoCrMo and Cr3C2-NiCr hardmetal coatings

    Science.gov (United States)

    Zhou, Wuxi; Zhou, Kesong; Li, Yuxi; Deng, Chunming; Zeng, Keli

    2017-09-01

    A novel Cr3C2-WC-NiCoCrMo and commercial Cr3C2-NiCr thermal spray-grade powders with particle size of -45 + 15 μm were prepared by an agglomeration and sintering process. Cr3C2-WC-NiCoCrMo and Cr3C2-NiCr coatings were deposited by high velocity oxygen fuel (HVOF) spraying. The fundamental properties of both coatings were evaluated and friction wear test against Al2O3 counterbodies of both coatings at high temperatures (450 °C, 550 °C, 650 °C) were carried out ball-on-disk high temperature tribometer. All specimens were characterized by optical microscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy with energy dispersive spectroscopy (SEM/EDS) and 3D non-contact surface mapping profiler. The results have shown that the Cr3C2-WC-NiCoCrMo coating exhibited lower porosity, higher micro-hardness compared to the Cr3C2-NiCr coating. The Cr3C2-WC-NiCoCrMo coating also exhibited better wear resistance and higher friction coefficient compared to the Cr3C2-NiCr coating when sliding against the Al2O3 counterpart. Wear rates of both coatings increased with raising temperature. Both coatings experienced abrasive wear; hard phase particles (WC and Cr3C2) with different sizes, distributed in the matrix phase, will effectively improve the resistance against wear at high temperatures.

  9. Erosion behaviour of WC-10Co-4Cr coating on 23-8-N nitronic steel by HVOF thermal spraying

    Science.gov (United States)

    kumar, Avnish; Sharma, Ashok; Goel, S. K.

    2016-05-01

    WC-10Co-4Cr coating was deposited by high-velocity oxy-fuel (HVOF) process on cast and solution treated (1220 °C/150 min) 23-8-N nitronic steel substrates. Solution treated substrate has shown higher toughness, ductility and impact energy with a marginal reduction in hardness as compared to cast substrate. This influence the coating deposition efficiency and erosion behaviour. Erosion resistance of coatings was evaluated by air jet erosion tester on two different impact angles (30° and 90°). Phases, microstructure and eroded surface of the coating were characterised by X-ray diffraction (XRD) analysis and field-emission scanning electron microscopy (FESEM) respectively. It is observed that coating on solution treated substrate was superior to cast substrate. The reason being that coating has dense and well-bonded structure with low porosity, less decarburization and inter-splat oxidation. Higher erosion resistance of coated solution treated 23-8-N nitronic steel was attributed to combination of high fracture toughness and hardness of coating including optimum mechanical properties of the substrate. FESEM analysis reveals that erosion response of WC-10Co-4Cr coating also dependent on the relative size of the impact crater with respect to the WC grain size. Coating is removed by combined mode of ductile and brittle erosion.

  10. Evaluation of HVOF coatings

    Directory of Open Access Journals (Sweden)

    Mariana Landová

    2016-07-01

    Full Text Available Attention in this paper is devoted to the evaluation of wear coatings deposited using HVOF technology (high velocity oxy-fuel. There were evaluated three types of coatings based on WC-Co (next only 1343, WC-Co-Cr (next only 1350 and Cr3C2-25NiCr (next only 1375. There was assessed adherence of coatings, micro hardness, porosity and the tribological properties of erosive, abrasive, adhesive and wear resistance of coatings in terms of cyclic thermal load. Thanks to wide variety of suitable materials and their combinations, the area of utilization thermally sprayed coatings is very broad. It is possible to deposit coatings of various materials from pure metals to special alloys. The best results in the evaluated properties were achieved at the coating with the label 1375.

  11. Effect of heat treatment on the wear and corrosion behaviors of a gray cast iron coated with a COLMONOY 88 alloy deposited by high velocity oxygen fuel (HVOF thermal spray

    Directory of Open Access Journals (Sweden)

    A. Öz

    2013-07-01

    Full Text Available The present work has been conducted in order to determine the influence of heat treatment on the wear and corrosion behaviours of a gray cast iron substrate coated with a Ni base coating deposited by HVOF thermal spray. The wear resistance of the coatings was obtained using a reciprocating wear tester by rubbing a 10 mm diameter steel ball on the coatings at normal atmospheric conditions. Corrosion tests were performed using potentiodynamic polarization measurements in a 3,5 % NaCl solution. It was observed that the corrosion and wear resistance of the coatings increased along with the reduction of porosity and roughness by the heat treatment.

  12. 感应重熔超音速火焰喷涂铁基涂层的耐蚀性%Corrosion resistance of induction remelted Fe-based coatings prepared by HVOF spraying

    Institute of Scientific and Technical Information of China (English)

    叶富明; 周洪宇; 胡舸

    2016-01-01

    Induction remelting high velocity oxy-fuel (HVOF) sprayed Fe-based coatings were conducted by using ultrasonic frequency induction device.X-ray diffraction (XRD),scanning electron microscopy (SEM) and energy-dispersive spectrometer (EDS) analysis,microhardness test,polarization curve and electrochemical impedance spectroscopy technique were used to examine the microstructure,microhardness and corrosion resistance of the coatings.The results show that the porosity is reduced from 5.74% to 0.43% after the induction remelting.The phases of γ-Fe,(Cr,Fe)2 B and γ-Fe/(Cr,Fe)2B eutectics are identified in the induction remelted HVOF sprayed Fe-based coatings.Electrochemical test results in simulated sea water show that the polarization curve exhibits an activepassivation charicteristic.The corrosion current density of the induction-remelted coating is lower than that of the HVOF sprayed Fe-based coating due to the reduction of porosity and oxide inclusion content in the remelted coatings,by which the penetration of chloride ions through the pores to form inner galvanic couple is impeded.Electrochemical impedance spectroscopy results show capacitive reactance arc of the induction remelted HVOF sprayed Fe-based coating is larger than that of the HVOF sprayed Fe-based coating,the corrosion resistance increases by 2.74 times.%采用超音频感应熔覆技术获得高质量具有冶金结合的感应重熔超音速火焰喷涂(HVOF)铁基涂层.借助XRD、SEN/EDS、显微硬度计、极化曲线和交流阻抗手段综合分析涂层微观形貌、物相组成、显微硬度分布以及耐蚀性能.研究结果表明,感应重熔处理后涂层孔隙率从5.74%大幅降低至0.43%,感应重熔HVOF铁基涂层由γ-Fe、硼化物(Cr,Fe)2B以及少量的共晶体γ-Fe/(Cr,Fe)2B组成.在模拟海水溶液电化学测试结果显示,感应重熔HVOF铁基涂层极化曲线呈现典型活化-钝化特征,感应重熔涂层自腐蚀电流密度比HVOF铁基涂层明显

  13. Microstructure and high temperature cyclic oxidation in atmospheres with variable oxygen contents of plasma and HVOF NiCrBSiFe sprayed coatings; Microestructura y oxidacion ciclica en atmosferas con contenidos de oxigeno variables de un recubrimiento NiCrBSiFe proyectado termicamente por plasma y HVOF

    Energy Technology Data Exchange (ETDEWEB)

    Higuera-Hidalgo, V.; Belzunce-Varela, F. J.; Riba-Lopez, J.

    2006-07-01

    The influence of thermal spraying procedure (plasma and HVOF) on the microstructure, high temperature oxidation resistance and adherence of NiCrSiFe coatings has been examined. Two different series of oxidation tests have been carried out in air (21% oxygen) at 800 and 1,000 degree centigree (1,073 y 1,273 K) and in a simulated gas turbine environment (10% oxygen) representative of a combined-cycle power generation plant, at the same temperatures. Coating microstructure, porosity, oxide content and microhardness are highly dependent on the spraying procedure and coating hardness also significantly decreases after long maintenance at high temperature (1,000 degree centigree). Finally, the oxidation weight gain and the adherence of NiCrBSiFe coatings are also dependent on the morphology of the coating but, nevertheless, the oxidation behaviour of these coatings was very good as protective chromium and silicon oxides were always formed. (Author) 14 refs.

  14. HVOF- and HVAF-Sprayed Cr3C2-NiCr Coatings Deposited from Feedstock Powders of Spherical Morphology: Microstructure Formation and High-Stress Abrasive Wear Resistance Up to 800 °C

    Science.gov (United States)

    Janka, L.; Norpoth, J.; Trache, R.; Thiele, S.; Berger, L.-M.

    2017-08-01

    Chromium carbide-based coatings are commonly applied to protect surfaces against wear at high temperatures. This work discusses the influence of feedstock powder and spray torch selection on the microstructure and high-stress abrasion resistance of thermally sprayed Cr3C2-NiCr coatings. Four commercial feedstock powders with spherical morphology and different microstructures were deposited by different high-velocity spray processes, namely third-generation gas- and liquid-fueled HVOF torches and by the latest generation HVAF torch. The microstructures of the coatings were studied in the as-sprayed state and after various heat treatments. The high-stress abrasion resistance of as-sprayed and heat-treated coatings was tested at room temperature and at 800 °C. The study reveals that the selection of the spray torch mainly affects the room temperature abrasion resistance of the as-sprayed coatings, which is due to differences in the embrittlement of the binder phase generated by carbide dissolution. At elevated temperatures, precipitation and growth of secondary carbides yields a fast equalization of the various coatings microstructures and wear properties.

  15. Microstructure Evolution and Its Effect on the Wear Performance of HVOF-Sprayed Conventional WC-Co Coating

    Science.gov (United States)

    Fu, Dingfa; Xiong, Haoqi; Wang, Qun

    2016-10-01

    In this work, a conventional tungsten carbide 12% cobalt (WC-12Co) coating was deposited by using a liquid fuel JP-8000 high velocity oxyfuel spray system. The properties of the coating namely phase content, microstructure, hardness, porosity, and fracture toughness were examined. The microstructure evolution and its influence on the abrasive wear behavior of the coatings were evaluated in detail by in-situ scanning electron microscopy and a comprehensive model for decarburization of WC has been established using x-ray diffraction and transmission electron microscopy analyses.

  16. Computational analysis of a three-dimensional High-Velocity Oxygen-Fuel (HVOF) Thermal Spray torch

    Energy Technology Data Exchange (ETDEWEB)

    Hassan, B.; Lopez, A.R.; Oberkampf, W.L.

    1995-07-01

    An analysis of a High-Velocity Oxygen-Fuel Thermal Spray torch is presented using computational fluid dynamics (CFD). Three-dimensional CFD results are presented for a curved aircap used for coating interior surfaces such as engine cylinder bores. The device analyzed is similar to the Metco Diamond Jet Rotating Wire torch, but wire feed is not simulated. To the authors` knowledge, these are the first published 3-D results of a thermal spray device. The feed gases are injected through an axisymmetric nozzle into the curved aircap. Argon is injected through the center of the nozzle. Pre-mixed propylene and oxygen are introduced from an annulus in the nozzle, while cooling air is injected between the nozzle and the interior wall of the aircap. The combustion process is modeled assuming instantaneous chemistry. A standard, two-equation, K-{var_epsilon} turbulence model is employed for the turbulent flow field. An implicit, iterative, finite volume numerical technique is used to solve the coupled conservation of mass, momentum, and energy equations for the gas in a sequential manner. Flow fields inside and outside the aircap are presented and discussed.

  17. HVOF Thermal Spray TiC/TiB2 Coatings for AUSC Boiler/Turbine Components for Enhanced Corrosion Protection

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, Kanchan [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Koc, Rasit [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Fan, Chinbay [Gas Technology Inst., Des Plaines, IL (United States)

    2016-12-07

    The high temperatures of operations still pose significant risk of degradation and fatigue from oxidizing, corroding and eroding environment. In addition to unused O2, water from combustion and SOx from the coal sulfur oxidation that result in highly corrosive environment, acid gases such as HCl and other sulfur compounds may also be present. These adverse effects are further accelerated due to the elevated temperatures. In addition, ash particulates and unburnt carbon and pyritic sulfur can cause erosion of the surface and thus loss of material. Unburnt carbon and pyritic sulfur may also cause localized reduction sites. Thus, fireside corrosion protection and steam oxidation protection alternatives to currently used Ni-Cr overlays need to be identified and evaluated. Titanium carbide (TiC) is a suitable alternative on account of the material features such as the high hardness, the high melting point, the high strength and the low density for the substitution or to be used in conjunction with NiCr for enhancing the fireside corrosion and erosion of the materials. Another alternative is the use of titanium boride as a coating for chemical stability required for long-term service and high erosion resistance over the state-of-the-art, high fracture toughness (K1C ~12 MPam1/2) and excellent corrosion resistance (kp~1.9X10-11 g2/cm4/s at 800°C in air). The overarching aim of the research endeavor was to synthesize oxidation, corrosion and wear resistant TiC and TiB2 coating powders, apply thermal spray coating on existing boiler materials and characterize the coated substrates for corrosion resistance for applications at high temperatures (500 -750 °C) and high pressures (~350 bars) using the HVOF process and to demonstrate the feasibility of these coating to be used in AUSC boilers and turbines.

  18. Hot Corrosion Studies of HVOF-Sprayed Coating on T-91 Boiler Tube Steel at Different Operating Temperatures

    Science.gov (United States)

    Bhatia, Rakesh; Singh, Hazoor; Sidhu, Buta Singh

    2013-11-01

    The aim of the present work is to investigate the usefulness of high velocity oxy fuel-sprayed 75% Cr3C2-25% (Ni-20Cr) coating to control hot corrosion of T-91 boiler tube steel at different operating temperatures viz 550, 700, and 850 °C. The deposited coatings on the substrates exhibit nearly uniform, adherent and dense microstructure with porosity less than 2%. Thermogravimetry technique is used to study the high temperature hot corrosion behavior of uncoated and coated samples. The corrosion products of the coating on the substrate are analyzed by using XRD, SEM, and FE-SEM/EDAX to reveal their microstructural and compositional features for the corrosion mechanisms. It is found that the coated specimens have shown minimum weight gain at all the operating temperatures when compared with uncoated T-91 samples. Hence, coating is effective in decreasing the corrosion rate in the given molten salt environment. Oxides and spinels of nickel-chromium may be the reason for successful resistance against hot corrosion.

  19. Microstructure and Properties of HVOF-Sprayed NiCrAlY Coatings Modified by Rare Earth

    Science.gov (United States)

    Chen, S. F.; Liu, S. Y.; Wang, Y.; Sun, X. G.; Zou, Z. W.; Li, X. W.; Wang, C. H.

    2014-06-01

    Rare earth (RE)-modified NiCrAlY powders were prepared by ultrasonic gas atomization and deposited on stainless steel substrate by high-velocity oxygen fuel spraying. The effects of the RE on the microstructure, properties, and thermal shock resistance of the NiCrAlY coatings were investigated. The results showed that the NiCrAlY powders were refined and distributed uniformly after adding RE, while the number of unmelted particles in the coatings was reduced. Moreover, the RE-modified coatings showed improved microhardness and distribution uniformity. The microhardness of the coating reached a maximum after adding 0.9 wt.% RE, being 34.4 % higher than that of coatings without RE. The adhesive strength increased and reached a maximum after adding 0.6 wt.% RE, being 18.8 % higher than that of coatings without RE. Excessive RE decreased the adhesive strength. The thermal cycle life of NiCrAlY coatings increased drastically with RE addition. The coating with 0.9 wt.% RE showed optimum thermal shock resistance, being 21.2 % higher than that of coatings without RE.

  20. Wear and Corrosion Resistance of Fe Based Coatings by HVOF Sprayed on Gray Cast-Iron for Automotive Application

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-12-01

    Full Text Available In this study, commercially available FeSiNiCr and FeBCr alloy powders were designed with suitable compositions, gas atomized and then coated on gray cast-iron substrate. The microstructures of the feed stock Fe based alloy powders and the coatings were investigated by means of optical microscopy (OM, X-Ray diffraction (XRD, Thermogravimetric analysis (TGA and Scanning Electron Microscopy (SEM. In the present study, both the coating materials experienced two-body wear mechanisms. The results showed that for loads of 0.05 N, 0.1 N and 0.2 N, the wear resistance of FeBCr coating was less than FeSiNiCr by 44 %, 40 % and 31 %, respectively. The results indicated that the coated substrates exhibited lower corrosion current densities and lower corrosion rates, when placed in 20 wt.% H2SO4 solutions. In addition, the use of optimal spraying parameters/conditions gave improvements to the corrosion resistance of the substrates that had been treated with the crystalline coating.

  1. Characterisations of HVOF sprayed NiCrBSi coatings on Ni- and Fe-based superalloys and evaluation of cyclic oxidation behaviour of some Ni-based superalloys in molten salt environment

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S. [Metallurgical and Materials Engineering Department, Indian Institute of Technology Roorkee, Roorkee-247667 (India)]. E-mail: tssidhu@rediffmail.com; Prakash, S. [Metallurgical and Materials Engineering Department, Indian Institute of Technology Roorkee, Roorkee-247667 (India); Agrawal, R.D. [Metallurgical and Materials Engineering Department, Indian Institute of Technology Roorkee, Roorkee-247667 (India)

    2006-09-25

    Microstructure plays a predominant role in determining material behaviour. Increasing microstructure uniformity has long been considered a fruitful means of improving thermal, chemical and mechanical properties of the materials. High velocity oxy-fuel (HVOF) is one of the emerging technologies among the thermal spraying techniques, for producing uniform and dense coatings, having high hardness and good adhesion values. In this study, HVOF technique was used to deposit NiCrBSi coatings, approximately 250-300 {mu}m thick, on the Ni- and Fe-based superalloys for hot corrosion applications. The coatings were characterised in relation to coating thickness, porosity, microhardness and microstructure. The hot corrosion behaviour of the coatings deposited on nickel-based superalloys after exposure to molten salt (Na{sub 2}SO{sub 4}-60% V{sub 2}O{sub 5}) at 900 deg. C under cyclic conditions was also studied. The techniques used in the present investigation include X-ray diffraction, optical microscopy, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDAX) and electron probe microanalysis (EPMA). The thermogravimetric technique was used to establish kinetics of corrosion. The structure of the as sprayed NiCrBSi coating mainly consisted of {gamma}-nickel solid solution containing small fraction of Cr{sub 7}C{sub 3} and Ni{sub 3}B phases. Very weak peaks of NiCr{sub 2}O{sub 4} spinel oxides were also formed during spraying of the coatings. Some porosity (less than 1.4%) and inclusions were observed in the structure of the coatings. Coating microhardness values were found to be in the range of 750-930 Hv (Vickers Hardness) on different substrates. The NiCrBSi coating was found to be very effective in decreasing the corrosion rate in the given molten salt environment at 900 deg. C. The hot corrosion resistance imparted by NiCrBSi coatings may be attributed to the formation of oxides of silicon, chromium, nickel and spinels of nickel and chromium.

  2. Desirability-Based Multi-Criteria Optimization of HVOF Spray Experiments to Manufacture Fine Structured Wear-Resistant 75Cr3C2-25(NiCr20) Coatings

    Science.gov (United States)

    Tillmann, W.; Vogli, E.; Baumann, I.; Kopp, G.; Weihs, C.

    2010-01-01

    Thermal spraying of fine feedstock powders allow the deposition of cermet coatings with significantly improved characteristics and is currently of great interest in science and industry. However, due to the high surface to volume ratio and the low specific weight, fine particles are not only difficult to spray but also show a poor flowability in the feeding process. In order to process fine powders reliably and to preserve the fine structure of the feedstock material in the final coating morphology, the use of novel thermal spray equipment as well as a thorough selection and optimization of the process parameters are fundamentally required. In this study, HVOF spray experiments have been conducted to manufacture fine structured, wear-resistant cermet coatings using fine 75Cr3C2-25(Ni20Cr) powders (-8 + 2 μm). Statistical design of experiments (DOE) has been utilized to identify the most relevant process parameters with their linear, quadratic and interaction effects using Plackett-Burman, Fractional-Factorial and Central Composite designs to model the deposition efficiency of the process and the majorly important coating properties: roughness, hardness and porosity. The concept of desirability functions and the desirability index have been applied to combine these response variables in order to find a process parameter combination that yields either optimum results for all responses, or at least the best possible compromise. Verification experiments in the so found optimum obtained very satisfying or even excellent results. The coatings featured an average microhardness of 1004 HV 0.1, a roughness Ra = 1.9 μm and a porosity of 1.7%. In addition, a high deposition efficiency of 71% could be obtained.

  3. Development and application of DZ9000E portable HVOF system

    Institute of Scientific and Technical Information of China (English)

    Wang Ruijun; Tian Hehong; Lü Yufen; Zhang Tianjian

    2008-01-01

    A new type of DZ9OOOE Oxygen Gaseous HVOF system (GHVOF) is developed which can reduce the cost of coatings and increase the in-situ removability to adapt various working conditions. The whole system is economical, which enables the system to meet the requirement of spraying medium or low cost High Velocity Oxy-Fuel (HVOF) coatings for medium and small job shops. The deposited cermets coatings by the DZ9OOOE system have good performance with average microhardness Hvo.2 of more than 1 000 and the bond strength between coating and substrate of greater than 50 Mpa.

  4. 超音速火焰喷涂Fe基合金涂层的抗汽蚀性能%Cavitation erosion resistance of Fe-based alloy coating by HVOF thermal spraying

    Institute of Scientific and Technical Information of China (English)

    陈怡; 吴玉萍; 梁伟灿; 刘博; 钱玲; 楼益龙

    2011-01-01

    采用超音速火焰(HVOF)喷涂在1Cr18Ni9Ti不锈钢基体上制备了200 pm厚的Fe基(含Cr、Ni等)合金涂层.采用金相显微镜、扫描电镜、显微硬度计、磁致伸缩汽蚀仪对涂层的组织、硬度和抗汽蚀性能进行了研究.结果表明,Fe基合金涂层组织均匀致密,孔隙率低,具有层状结构,涂层的平均硬度为993 HV0.1,是基体硬度的5.8倍;Fe基涂层抗汽蚀性能明显优于1Cr18Ni9Ti不锈钢,1Cr18Ni9Ti不锈钢汽蚀沿晶界和孪晶界破坏,而Fe基合金涂层汽蚀沿表面微小孔隙破坏,破坏由孔隙边缘向外扩展,损伤程度由汽蚀试样表面中心向外递减,最终不同损伤程度的汽蚀坑分布于表面.%Fe-based (including Cr, Ni, etc. ) alloy coating was prepared by HVOF thermal spraying method on ICr18Ni9Ti stainless steel with thickness of 200 μm, and the microstructure, microhardness, cavitation erosion resistance of the Fe-hased alloy couting were inwestigated by optical microscopy ( OM ), scanning electron microscopy ( SEM ), microhandness tester and magnelostrictive cavitation device. The results show that the coating Ires uniform density, low porosity, high hardness and lamellar stricture. The. Average hardness of the Fe-based alloy coating is 993 HV0.1, which is 5.8 times of the steel substrate. The cavitation erosion resistance of the Fe-based coating is higher than that of ICr18Ni9Ti stainless steel. The mass loss of ICrl8NigTi steel initiated at the grain boundary and twin boundary, while cavitation erosion damage of the Fe-based alloy cooling began at the edge of small pores and extended toward outside and reduced gradually from the center to the outside of the sample, eventually the surface of the sample was filled with different depth of pits.

  5. 爆炸和超音速火焰喷涂MCrAlYX涂层的显微结构、力学性能及抗氧化特性%Microstructure, mechanical and oxidation characteristics of detonation gun and HVOF sprayed MCrAlYX coatings

    Institute of Scientific and Technical Information of China (English)

    高俊国; 汤智慧; 王长亮; 郭孟秋; 崔永静

    2015-01-01

    对爆炸(D-gun)和超音速火焰喷涂(HVOF)MCrAlYX涂层的显微结构、力学性能和抗氧化性能进行研究。结果表明,D-gun涂层呈现片层显微结构,而HVOF涂层呈现均匀结构。同时,在爆炸喷涂过程中发生了元素重新分布以及新相的形成。此外,D-gun涂层的孔隙率明显低于HVOF涂层的。在力学性能方面,2种涂层的显微硬度在同一水平(均在HV 910左右),但由于D-gun涂层的片层显微结构及不同相组成,其纤维硬度的标准偏差明显高于HVOF涂层的。由于涂层颗粒及片层之间存在大量的残余压应力,所以,D-gun涂层的弯曲结合强度明显高于HVOF涂层的。高温氧化实验结果表明,D-gun制备的MCrAlYX涂层的抗氧化性能更优异,因为D-gun涂层更致密,使其表面能够尽早地形成连续致密的氧化保护层,从而进一步抑制氧化并控制氧化膜的厚度较小。%Microstructure, mechanical property and oxidation resistance of MCrAlYX coatings prepared by detonation gun (D-gun) and HVOF spraying were investigated. Lamellar microstructure and uniform microstructure formed in D-gun sprayed MCrAlYX coating and HVOF sprayed coating, respectively. Element redistribution and formation of new phase took place during the detonation process. Besides, the porosity of D-gun sprayed coating was much lower than that of HVOF sprayed coating. On the mechanical property, the micro-hardnesses of the two coatings were in the same level (~HV 910). However, D-gun sprayed MCrAlYX coating exhibited larger standard deviation of microhardness due to its lamellar microstructure, and exhibited better bend bonding strength owing to the existence of residual compressive stress between the layers and particles. Meanwhile, due to the much more compact microstructure, D-gun sprayed MCrAlYX coating showed superior oxidation resistance to the HVOF sprayed coating. The continuous dense protective layer can form earlier in D

  6. Characterization of Fe-Cr-B based coatings produced by HVOF and PTA processes

    Science.gov (United States)

    Kim, Hyung-Jun; Grossi, Stephanie; Kweon, Young-Gak

    1999-02-01

    Two Fe-Cr-B based gas atomized powders, Armacor M and 16, were thermally sprayed on a low carbon steel substrate, using the HVOF (High Velocity Oxygen Fuel) process. Armacor M was also weld-surfaced with the PTA (Plasma Transferred Arc) process. The resultant deposits were subsequently characterized, using X-ray diffraction, scanning electron microscopy, and microhardness measurement. The effects of heat treatment were also studied for HVOF-sprayed coatings. The wear performance of the coatings was investigated by two-body abrasive wear tests. The results of microstructural analysis of as-sprayed deposits revealed oxide and boride phases such as Fe3O4 and Cr1.65F0.35B0.96 in an α matrix for the HVOF-sprayed Armacor 16 coating, and only the boride phases (Cr1.65F0.35B0.96 and Cr2B) in an α matrix for the HVOFsprayed Armacor M coating. PTA weld-surfaced Armacor M coating contains needle-type long precipitates of Cr2B) and Cr1.65F0.35B0.96, in the α matrix. The hardness of the HVOF-sprayed Armacor 16 coating after heat treatment was substantially less than that of the as-sprayed coating due to the phase transformation from α to γ phase. Heat treatments of the HVOF-sprayed Armacor M coating did not produce changes in phase and its hardness decreased as compared to that of the as-sprayed coating. While HVOF-sprayed and PTA weld-surfaced Armacor M coatings have the same hardness, the latter shows better abrasive wear resistance because of the size and orientation of its boride phases. The broadening of the XRD patterns and the increase in hardness after wear testing suggest that the transformation from the crystalline to the amorphous structure occurred on the uppermost layer during wear testing.

  7. 超音速氧焰喷涂HA/BG涂层的制备及表征%Research on Properties of HA/BG Coatings Prepared by HVOF Spraying

    Institute of Scientific and Technical Information of China (English)

    鲍益富; 翁杰; 冯波; 段可

    2009-01-01

    Hydroxyapatite (HA) coatings with bioactive glass (BG) was prepared on Ti6A14V matrix by high velocity oxygen-fuel spray. The phase morphology and bioactivity of the coatings were studied. The X-ray diffraction shows that the coatings are mainly crystalline HA and exhibit no thermal decomposition byproducts. The addition of BG does not affect the coating phases. The SEM observation shows that the HA particles are partially melted, with melting fraction of 13%, and spherical BG particles are incorporated on the HA coating. The BG content of the surface coating is lower than that in input powder. After soaking in simulated body fluid for 7 days, only the coating with 20% BG forms a bone-like apatite, which indicates that the addition of BG increases the bioactivity of the coating.%利用超音速氧焰喷涂(HVOF)在Ti6A14V基体上制备了羟基磷灰石(HA)/生物玻璃(BG)涂层,考察了涂层的相组成、表面形貌及生物活性.XRD显示:涂层的结晶相为HA,未检测到HA分解产物,添加生物玻璃不影响涂层的相组成;SEM结果表明:HA颗粒熔化较少,计算熔化比例为13%,BG颗粒以球形方式镶嵌在涂层表面,含量小于粉末中的比例:涂层浸泡在模拟体液中7天后发现:添加20%BG的涂层表面有类骨类磷灰石涂层生成,说明添加BG可以提高涂层的生物活性.

  8. Characteristics of MCrAlY coatings sprayed by high velocity oxygen-fuel spraying system

    Energy Technology Data Exchange (ETDEWEB)

    Itoh, Y.; Saitoh, M.; Tamura, M.

    2000-01-01

    High velocity oxygen-fuel (HVOF) spraying system in open air has been established for producing the coatings that are extremely clean and dense. It is thought that the HVOF sprayed MCrAlY (M is Fe, Ni and/or Co) coatings can be applied to provide resistance against oxidation and corrosion to the hot parts of gas turbines. Also, it is well known that the thicker coating can be sprayed in comparison with any other thermal spraying systems due to improved residual stresses. However, thermal and mechanical properties of HVOF coatings have not been clarified. Especially, the characteristics of residual stress, that are the most important property from the view point of production technique, have not been made clear. In this paper, the mechanical properties of HVOF sprayed MCrAlY coatings were measured in both the case of as-sprayed and heat-treated coatings in comparison with a vacuum plasma sprayed MCrAlY coatings. It was confirmed that the mechanical properties of HVOF sprayed MCrAlY coatings could be improved by a diffusion heat treatment to equate the vacuum plasma sprayed MCrAlY coatings. Also, the residual stress characteristics were analyzed using a deflection measurement technique and a X-ray technique. The residual stress of HVOF coating was reduced by the shot-peening effect comparable to that of a plasma spray system in open air. This phenomena could be explained by the reason that the HVOF sprayed MCrAlY coating was built up by poorly melted particles.

  9. Effect of binder on abrasive wear resistance of tungsten carbide coating prepared by HVOF spraying%粘结剂对超音速火焰喷涂碳化钨涂层磨粒磨损性能的影响

    Institute of Scientific and Technical Information of China (English)

    梁文军; 张宏; 沈承金; 马瑞勇

    2012-01-01

    WC-lONi and WC-12Co coatings were deposited on 35 steel substrate by HVOF (high velocity oxygen fuel) spraying process. The effects of Ni and Co as binders on microhardness, friction coefficient, and abrasive wear resistance of WC coating were studied. The surface morphologies of the coating before and after wearing were analyzed by scanning electron microscopy (SEM) and the mechanism of abrasive wear was discussed. The results indicated that both WC coatings prepared by HVOF have high microhardness, and show little difference in friction coefficient when they rub against SiC sandpaper under dry friction condition. Both coatings have good anti-abrasive wear performance at low load, while at high load the WC-12Co coating has obviously better wear resistance than the WC-lONi coating. Their main abrasive wear form is uniform abrasion wear and the abrasive wear mechanismis mainly micro-cutting and micro-peeling. The surface damage of the WC-12Co coating after wearing is lighter and has better comprehensive performance as compared with the WC-lONi coating.%采用超音速火焰喷涂(HVOF)工艺在35钢基体上制备了WC- 10Ni涂层和WC- 12Co涂层,研究了镍、钴这两种粘结剂对WC涂层的显微硬度、摩擦系数和抗磨粒磨损性能的影响,采用扫描电子显微镜观察涂层磨损前后的表面形貌,探讨了WC涂层的磨粒磨损机理.结果表明,以HVOF方法制备的2种WC涂层均有较高的显微硬度,WC- 10Ni涂层和WC- 12Co涂层与SiC砂纸摩擦副之间的干摩擦系数相差不大.2种涂层在低载荷下均有较好的抗磨粒磨损性能,但在较高载荷下WC- 12Co涂层的抗磨性明显优于WC-10Ni涂层.2种涂层的磨粒磨损形式主要为均匀磨耗磨损,磨损机理以微切削和微剥落为主.WC-12Co涂层的磨损表面损伤较轻微,综合性能优于WC- 10Ni涂层.

  10. Laser Surface Treatment of Stellite 6 Coating Deposited by HVOF on 316L Alloy

    Science.gov (United States)

    Shoja-Razavi, Reza

    2016-07-01

    This research aimed to study the effects of laser glazing treatment on microstructure, hardness, and oxidation behavior of Stellite 6 coating deposited by high velocity oxygen fuel (HVOF) spraying. The as-sprayed Stellite 6 coating (ST-HVOF) was subjected to single-pass and multiple-pass laser treatments to achieve the optimum glazing parameters. Microstructural characterizations were performed by x-ray diffractometry and field emission scanning electron microscopy equipped with energy-dispersive spectroscopy. Two-step optimization showed that laser treatment at the power of 200 W with a scan rate of 4 mm/s causes a surface layer with a thickness of 208 ± 32 µm to be remelted, while the underlying layers retain the original ST-HVOF coating structure. The obtained sample (ST-Glazing) exhibited a highly dense and uniform structure with an extremely low porosity of ~0.3%, much lower than that of ST-HVOF coating (2.3%). The average microhardness of ST-Glazing was measured to be 519 Hv0.3 indicating a 17% decrease compared to ST-HVOF (625 Hv0.3) due to the residual stress relief and dendrite coarsening from submicron size to ~3.4 µm after laser treatment. The lowest oxidation mass gain was obtained for ST-Glazing by 2 mg/cm2 after 8 cycles at 900 °C indicating 52 and 84% improvement in oxidation resistance in comparison to ST-HVOF and bare 316L steel substrates, respectively.

  11. Modelizacion de la formación de recubrimientos de WC-Co por proyección HVOF sobre sustratos de cobre

    OpenAIRE

    Sobolev, V. V.; Guilemany, J. M.; J.A. Calero

    1997-01-01

    Present paper deals with the mathematical simulation of the heat transfer between a WC-Co coating and a copper substrate during HVOF spraying. This modelling includes the investigation of temperature variation, coating solidification, melting and subsequent solidification in the substrate interfacial region and specific features of the substrate-coating thermal interaction. The results obtained are used for modelling of the development of the coating structure and adhesion during HVOF sprayin...

  12. Design Optimization of Liquid Fueled High Velocity Oxy- Fuel Thermal Spraying Technique for Durable Coating for Fossil Power Systems

    Energy Technology Data Exchange (ETDEWEB)

    Choudhuri, Ahsan [Univ. of Texas, El Paso, TX (United States); Love, Norman [Univ. of Texas, El Paso, TX (United States)

    2016-11-04

    High-velocity oxy–fuel (HVOF) thermal spraying was developed in 1930 and has been commercially available for twenty-five years. HVOF thermal spraying has several benefits over the more conventional plasma spray technique including a faster deposition rate which leads to quicker turn-around, with more durable coatings and higher bond strength, hardness and wear resistance due to a homogeneous distribution of the sprayed particles. HVOF thermal spraying is frequently used in engineering to deposit cermets, metallic alloys, composites and polymers, to enhance product life and performance. HVOF thermal spraying system is a highly promising technique for applying durable coatings on structural materials for corrosive and high temperature environments in advanced ultra-supercritical coal- fired (AUSC) boilers, steam turbines and gas turbines. HVOF thermal spraying is the preferred method for producing coatings with low porosity and high adhesion. HVOF thermal spray process has been shown to be one of the most efficient techniques to deposit high performance coatings at moderate cost. Variables affecting the deposit formation and coating properties include hardware characteristics such as nozzle geometry and spraying distance and process parameters such as equivalence ratio, gas flow density, and powder feedstock. In the spray process, the powder particles experience very high speeds combined with fast heating to the powder material melting point or above. This high temperature causes evaporation of the powder, dissolution, and phase transformations. Due to the complex nature of the HVOF technique, the control and optimization of the process is difficult. In general, good coating quality with suitable properties and required performance for specific applications is the goal in producing thermal spray coatings. In order to reach this goal, a deeper understanding of the spray process as a whole is needed. Although many researchers studied commercial HVOF thermal spray

  13. HVOF coatings for steam oxidation protection

    Energy Technology Data Exchange (ETDEWEB)

    Agueero, A.; Muelas, R.; Gonzalez, V. [Instituto Nacional de Tecnica Aeroespacial (INTA), Area de Materiales Metalicos, Madrid (Spain)

    2008-05-15

    In the context of the European project 'Coatings for Supercritical Steam Cycles' (SUPERCOAT), the use of steam oxidation resistant coatings on currently available ferritic materials with high creep strength but poor oxidation resistance was investigated in order to allow increase in the operating temperature of steam power plants from 550 to 650 C. Among the explored coating techniques for this application, chosen on the basis of being potentially appropriate for coating steam turbine components, High Velocity Oxy Fuel (HVOF) thermal spray has resulted in one of the most successful techniques. Different alloyed materials such as FeCrAl, NiCrSiFeB, FeAl, NiCr and FeCr have been deposited, optimized and tested under flowing steam at 650 C. Characterization of as deposited and tested samples by metallography, SEM-EDS and XRD was carried out. Some of these coatings form protective pure chromium or aluminium oxides exhibiting excellent behaviour for at least 15 000 h of exposure, whereas others form less stable complex mixed oxides which nevertheless grow at considerably slower rates than the oxides formed on uncoated P92 (9 wt%Cr ferritic steel). (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  14. Resistance of cavitation erosion of multimodal WC-12Co coatings sprayed by HVOF%超音速火焰喷涂制备多峰WC-12Co涂层的抗汽蚀性能

    Institute of Scientific and Technical Information of China (English)

    丁彰雄; 陈伟; 王群

    2011-01-01

    Conventional,submicron and multimodal WC-12Co cermet coatings were deposited by high velocity oxy-fuel (HVOF).The microhardness and microstructure of the coatings were compared,and the resistance of the coatings to cavitation erosion was studied by ultrasonic vibration cavitation equipment.Cavitation pits and craters were observed by SEM and cavitation mechanisms were explored.The results show that the microstructures of submicron and multimodal WC-12Co coatings prepared by HVOF are dense with little porosity,and their microhardness values are obviously higher than that of the conventional WC-12Co coating.The average microhardness of multimodal WC-12Co coating reaches nearly HV1500,whieh is much higher than that of the conventional one.As well,it is found that the multimodal WC-12Co coating exhibits the best cavitation erosion resistance among the three coatings,the erosion rate is approximately 40% that of the conventional coating,and the cavitation erosion resistance of multimodal WC-12Co coating is enhanced by above 150% in comparison with the conventional coating.%采用超音速火焰喷涂技术制备常规、亚微米及多峰3种WC- 12Co金属陶瓷涂层,比较分析涂层的显微硬度及显微组织.采用超声振动汽蚀装置研究3种涂层的抗汽蚀性能,并采用扫描电镜观察涂层表面的汽蚀坑,探讨不同涂层的汽蚀机理.研究表明:采用超音速火焰喷涂制备的亚微米及多峰WC- 12Co涂层结构致密、孔隙率低,其显微硬度明显高于常规的WC- 12Co涂层.多峰WC- 12Co涂层的平均显微硬度接近HV 1500,远高于常规的WC- 12Co涂层.在3种涂层中,多峰WC- 12Co涂层表现出最优良的抗汽蚀性能,涂层的汽蚀率大约为常规涂层的40%;与常规涂层相比,多峰WC-12Co涂层的抗汽蚀性能提高150%以上.

  15. Resistance of Cavitation Erosion of HVOF Sprayed WC-Co( Cr) Coating in NaCl Solution%超音速火焰喷涂WC-Co(Cr)涂层在NaCl溶液中抗空蚀性能研究

    Institute of Scientific and Technical Information of China (English)

    丁彰雄; 石琎; 丁翔; 胡一鸣; 廖星文; 邓帮华

    2016-01-01

    Two micro-structured WC-10Co4Cr cermet coatings and a nano-structured WC-12Co cermet coating are deposited by high velocity Oxy-fuel spray ( HVOF) , and the morphologies and structures of the coatings are analyzed by SEM .The coatings'porosity , fracture toughness and microhardness are measured .The CorrTest electrochemical testing system is used to analyze the electrochemical corrosion properties of the coatings .Resistance of coatings to cavitation erosion is studied by ultrasonic vibration cavitation equipment in 3.5wt%NaCl solution and the cavitation mechanisms are explored .It is shown that the nano-structured WC-12Co coating deposited by high velocity oxygen liquid fuel spray has lowest porosity and the densest microstructure , and frac-ture toughness is significantly higher than that of micron-structured WC-10Co4Cr coatings.Although the micron-structured WC-10Co4Cr cermet coating deposited by high velocity fuel oxygen liquid spray has coarser particles than the nano -structured, it ex-hibits the most excellent corrosion and cavitation erosion resistance .The cavitation rate is approximately one quarter that of the nano-structured WC-12Co cermet coating in 3.5wt%NaCl solution.%采用超音速火焰喷涂(HVOF)工艺制备2种微米结构WC-10Co4Cr及1种纳米结构WC-12Co金属陶瓷复合涂层;采用SEM分析涂层的组织结构;测量了涂层的显微硬度、孔隙率及开裂韧性;采用CorrT-est电化学测试系统分析涂层的电化学腐蚀性能;采用超声振动空蚀装置研究涂层在质量分数为3.5% NaCl溶液中的抗空蚀性能,探讨涂层的空蚀机理. 结果表明:使用液体燃料HVOF工艺喷涂的纳米WC-12Co涂层组织结构最细小,孔隙率最低,显微硬度和开裂韧性明显高于液体燃料和气体燃料HVOF工艺喷涂的微米WC-10Co4Cr涂层;采用液体燃料HVOF工艺喷涂的微米结构WC-10Co4Cr涂层在质量分数为3.5%NaCl溶液中显示了最优异的抗腐蚀和抗空蚀

  16. Study of the HVOF Ni-Based Coatings' Corrosion Resistance Applied on Municipal Solid-Waste Incinerators

    Science.gov (United States)

    Guilemany, J. M.; Torrell, M.; Miguel, J. R.

    2008-06-01

    Oxidation of exchanger steel tubes causes important problems in Municipal Solid-Waste Incinerator (MSWI) plants. The present paper shows a possible solution for this problem through High-Velocity Oxygen Fuel (HVOF) thermal spray coatings. A comparative study was carried out between powder and wire Ni-based thermal spray coatings (with the same composition). These optimized coatings were compared based on their microstructure, wear properties (ASTM G99-90, ASTM G65-91), and erosion-corrosion (E-C) resistance. An E-C test designed in the Thermal Spray Centre was performed to reproduce the mechanisms that take place in a boiler. Studying the results of this test, the wire HVT Inconel coating sprayed by propylene appears to be the best alternative. A commercial bulk material with a composition similar to Ni-based coatings was tested to find the products of the oxidation reactions. The protective mechanisms of these materials were assessed after studying the results obtained for HVOF coatings and the bulk material where the presence of nickel and chromium oxides as a corrosion product can be seen. Kinetic evolution of the Ni-based coatings can be studied by thermogravimetric analysis. The protection that Inconel coatings give to the tube through the difference of the gain mass can be seen. Ni-based HVOF coatings by both spray conditions are a promising alternative to MSWI protection against chlorine environments, and their structures have a very important role.

  17. Experimental Research on HVOF Sprayed WC-Co Coating at Super High Speed Grinding%超音速火焰喷涂WC-Co涂层超高速磨削试验研究

    Institute of Scientific and Technical Information of China (English)

    郭力; 易军; 盛晓敏

    2012-01-01

    为了解决超音速火焰喷涂WC涂层硬度高难以加工的问题,进行了超音速火焰喷涂WC涂层的超高速磨削试验,测量了不同磨削条件下的磨削力、表面粗糙度,观察了不同磨削条件下工件的表面微观形貌.结果表明,随着砂轮线速度的大幅度提高,即在高速超高速磨削条件下,涂层的磨削力、表面粗糙度都能得到明显的降低;同时涂层材料的去除方式更多的以塑性去除为主.总之在超高速磨削条件下,涂层工件的表面质量和磨削加工效率和砂轮的使用寿命都有明显提高.%In order to solve the problem that it is hard to process the HVOF tungsten carbide coatings, super high speed grinding experiments were carried out. The grinding forces and the surface roughness were measured, and the surface microstructure was observed under different grinding conditions. The results have shown that, with the substantial increase in wheel speeds, the grinding forces and surface roughness can be significantly reduced, Under the conditions of super high speed grinding, the plastic gives priority to the coating material removal way. In a word, under the conditions of super high speed grinding, the surface quality and the grinding efficiency and service life of the grinding wheel in coating workpiece grinding have been obviously improved.

  18. Characterization of WC-10Ni HVOF Coating for Carbon Steel Blade

    Science.gov (United States)

    Ahmad, N. A.; Kamdi, Z.; Mohamad, Z.; Omar, A. S.; Latif, N. Abdul; Tobi, A. L. Mohd

    2017-01-01

    High Velocity Oxy-Fuel, HVOF is a depositing methods of a material layer over a base metal or substrate with characteristics of high flame velocity and moderate temperature. Where, tungsten carbide, WC cermet HVOF coatings is widely used to protect machine components from wear and corrosion. The main purpose of this present paper is to characterize the WC-10Ni coating deposited by HVOF thermal spray onto a carbon steel blade. The morphology and chemical composition of the coating were characterized by Scanning Electron Microstructure (SEM), electron dispersive spectrometer (EDS), and X-ray diffraction (XRD). The hardness test was carried out by using Vickers micro-hardness tester with loads of 490.3 mN (HV0.05). From XRD results, no sharp nickel peak was identified and has been replaced by a hump which indicate the amorphous Ni. The major crystalline phases were compounds WC, W2C and metallic phase of W. The WC-10Ni coating shows high hardness with low porosity distribution.

  19. A Comparative Study on Ni-Based Coatings Prepared by HVAF, HVOF, and APS Methods for Corrosion Protection Applications

    Science.gov (United States)

    Sadeghimeresht, E.; Markocsan, N.; Nylén, P.

    2016-12-01

    Selection of the thermal spray process is the most important step toward a proper coating solution for a given application as important coating characteristics such as adhesion and microstructure are highly dependent on it. In the present work, a process-microstructure-properties-performance correlation study was performed in order to figure out the main characteristics and corrosion performance of the coatings produced by different thermal spray techniques such as high-velocity air fuel (HVAF), high-velocity oxy fuel (HVOF), and atmospheric plasma spraying (APS). Previously optimized HVOF and APS process parameters were used to deposit Ni, NiCr, and NiAl coatings and compare with HVAF-sprayed coatings with randomly selected process parameters. As the HVAF process presented the best coating characteristics and corrosion behavior, few process parameters such as feed rate and standoff distance (SoD) were investigated to systematically optimize the HVAF coatings in terms of low porosity and high corrosion resistance. The Ni and NiAl coatings with lower porosity and better corrosion behavior were obtained at an average SoD of 300 mm and feed rate of 150 g/min. The NiCr coating sprayed at a SoD of 250 mm and feed rate of 75 g/min showed the highest corrosion resistance among all investigated samples.

  20. Wear and impact resistance of HVOF sprayedceramic matrix composites coating

    Science.gov (United States)

    Prawara, B.; Martides, E.; Priyono, B.; Ardy, H.; Rikardo, N.

    2016-02-01

    Ceramic coating has the mechanical properties of high hardness and it is well known for application on wear resistance, but on the other hand the resistance to impact load is low. Therefore its use is limited to applications that have no impact loading. The aim of this research was to obtain ceramic-metallic composite coating which has improved impact resistance compared to conventional ceramic coating. The high impact resistance of ceramic-metallic composite coating is obtained from dispersed metallic alloy phase in ceramic matrix. Ceramic Matrix Composites (CMC) powder with chrome carbide (Cr3C2) base and ceramic-metal NiAl-Al2O3 with various particle sizes as reinforced particle was deposited on mild steel substrate with High Velocity Oxygen Fuel (HVOF) thermal spray coating. Repeated impact test showed that reinforced metallic phase size influenced impact resistance of CMC coating. The ability of CMC coating to absorb impact energy has improved eight times and ten times compared with original Cr3C2 and hard chrome plating respectively. On the other hand the high temperature corrosion resistance of CMC coating showed up to 31 cycles of heating at 800°C and water quenching cooling.

  1. Improvement of Surface Properties of Inconel718 by HVOF Coating with WC-Metal Powder and by Laser Heat Treatment of the Coating

    Directory of Open Access Journals (Sweden)

    Hui Gon Chun

    2015-01-01

    Full Text Available High-velocity oxygen-fuel (HVOF thermal spray coating with WC-metal powder was carried out by using optimal coating process on an Inconel718 surface for improvement of the surface properties, friction, wear, and corrosion resistance. Binder metals such as Cr and Ni were completely melted and WC was decomposed partially to W2C and graphite during the high temperature (up to 3500°C thermal spraying. The melted metals were bonded with WC and other carbides and were formed as WC-metal coating. The graphite and excessively sprayed oxygen formed carbon oxide gases, and these gases formed porous coating by evolution of the gases. The surface properties were improved by HVOF coating and were improved further by CO2 laser heat treatment (LH. Wear resistance of In718 surface was improved by coating and LH at 25°C and an elevated temperature of 450°C, resulting in reduction of wear trace traces, and was further improved by LH of the coating in reducing wear depth. Corrosion resistance due to coating in sea water was improved by LH. HVOF coating of WC-metal powder on a metal surface and a LH of the coating were highly recommended for the improvement of In718 surface properties, the friction behavior, and wear resistance.

  2. High-temperature corrosion and wear properties of HVOF coatings of cobalt-based (CoCr) surfacing alloys

    Energy Technology Data Exchange (ETDEWEB)

    Raghu, D.; Lee, D.A.; Singh, P.M.

    1999-07-01

    High Velocity Oxy-Fuel (HVOF) thermal spraying is extensively used in industry to produce high-density, low porosity functional coatings to resist severe wear and corrosion. Increasingly there is a need to provide high-quality coatings that resist both wear and corrosion at high temperatures at the same time. Very few engineering data exist on such coatings. In this paper, a study of HVOF coatings of Co-Cr-Mo alloys, that relies on Laves phases or on carbides for wear and corrosion resistance is reported. The paper covers the basic metallurgy of the alloys, their design and microstructure. The oxidation and sulfidation resistances of the coatings are evaluated at 600 C. The high-temperature hardness and the room-temperature abrasion resistance, hardness and bond strengths are compared to assess their utility in high-temperature corrosion and wear-resistant applications. The test results indicate that these alloys are strong candidate materials for providing protection in the form of HVOF coatings, in high-temperature wear and corrosion environments.

  3. Numerical Simulation on Supersonic Flow in High-Velocity Oxy-Fuel Thermal Spray Gun

    Institute of Scientific and Technical Information of China (English)

    Hiroshi KATANODA; Hideki YAMAMOTO; Kazuyasu MATSUO

    2006-01-01

    This paper analyzes the behaviour of coating particles as well as the gas flow both inside and outside of the High-Velocity Oxy-Fuel (HVOF) thermal spray gun by using a quasi-one-dimensional analysis and a numerical simulation. The HVOF gun in the present analysis is an axially symmetric convergent-divergent nozzle with the design Mach number of 2.0. From the present analysis, the distributions of velocity and temperature of the coating particles flying inside and outside of the HVOF gun are predicted. The velocity and temperature of the coating particles at the exit of the gun calculated by the present method agree well with the previous experimental results. Therefore, the present method of calculation is considered to be useful for predicting the HVOF gas and particle flows.

  4. DYNAMIC ANALYSIS OF PARTICLE FLYING VELOCITY IN HIGH VELOCITY OXYGEN FUEL SPRAY

    Institute of Scientific and Technical Information of China (English)

    Wang Zhiping; Dong Zujue; Huo Shubin

    2000-01-01

    Based on gas dynamics,thermodynamics,fluid dynamics of multiphase systems and other theories,the dynamic analyses of the particle flying velocity in a high velocity oxygen fuel spray (HVOF) is accomplished.The relationships between the flying velocity of a particle and the flying time or flying length,particle size,hot gas velocity,and pressure or density of the gas are proposed.Meanwhile,the influences of the velocity and mass rate of flow of the flame gas of a HVOF gun,and particle size on the particle flying velocity are discussed in detail.The dynamic pressure concept is introduced to express the flow capacity of hot gas of a HVOF gun,and the relationship between the dynamic pressure of a HVOF gun and the velocity of a particle for depositing is presented.

  5. Effects of particle density on depositing properties of WC-1 7 Co by HVOF process

    Institute of Scientific and Technical Information of China (English)

    丁坤英; 王立君

    2014-01-01

    The in-flight and deposition properties ofthree types ofWC-1 7 Co powder with different particle densities during a high-velocity oxygen fuel (HVOF)thermal spray process were investigated.Three types ofpowder exhibited similar velocity upon impact on the substrate surface.The powder with the lower particle density exhibited a higher temperature upon impingement process,resulting in the generation ofa higher flattening ratio.Thus,the coating derived from the powder with the lower particle density possessed superior micro-hardness,porosity and surface roughness.However,the coating with the lowest particle density showed the poorest fracture toughness because ofthe generation ofthe largest amount ofamorphous phase.

  6. Performance characterization of metallic substrates coated by HVOF WC–Co

    Energy Technology Data Exchange (ETDEWEB)

    Venter, Andrew M., E-mail: andrew.venter@necsa.co.za [Research and Development Division, Necsa Limited, Pretoria (South Africa); School of Chemical and Metallurgical Engineering, University of the Witwatersrand (South Africa); DST/NRF Centre of Excellence in Strong Materials, University of the Witwatersrand (South Africa); Oladijo, O. Philip [School of Chemical and Metallurgical Engineering, University of the Witwatersrand (South Africa); DST/NRF Centre of Excellence in Strong Materials, University of the Witwatersrand (South Africa); Luzin, Vladimir [ANSTO (Australian Nuclear Science and Technology Organisation), Lucas Height (Australia); Cornish, Lesley A.; Sacks, Natasha [School of Chemical and Metallurgical Engineering, University of the Witwatersrand (South Africa); DST/NRF Centre of Excellence in Strong Materials, University of the Witwatersrand (South Africa)

    2013-12-31

    Integral to the performance of high-velocity oxygen-fuel (HVOF) coatings is the thermo-mechanical interaction associated with the thermal misfit, or differences in thermal expansion coefficients (CTEs), between coating and substrate. This investigation reports results on the microstructures, chemical phase content, coating–substrate misfit residual stress, and wear resistance. For this purpose a systematic characterization of WC–Co sprayed coatings on a number of substrates covering a range of CTE values were pursued for both the as-coated and heat-treated conditions. The neutron diffraction technique in conjunction with sub-millimeter sized gauge volumes enabled depth-resolved studies of the stress in the coatings and substrates by paying special attention to the determination of the stress contribution attributed by the final spray process. In the as-coated condition the stress values in the coatings were compressive for CTEs larger than that of WC–Co and tensile for CTE lower than WC–Co. Wear resistance increased for increased compressive stress and macrohardness. In the heat-treated condition, this trend became enhanced due to increased compressive stress in the coatings. - Highlights: • Four different substrate systems coated with HVOF WC-Co has been investigated. • Each substrate set encompassed the grit-blast surface and as-coated conditions, as well as their heat-treated counterparts. • Microstructural, macrohardness, wear performance and depth-resolved residual stress characterised. • Successful application of neutron strain scanning to investigating the combined systems, coatings and substrates. • Link observed between macrohardness, residual stress and wear performance.

  7. Deposition and properties of high-velocity-oxygen-fuel and plasma-sprayed Mo-Mo2C composite coatings

    Science.gov (United States)

    Prchlik, L.; Gutleber, J.; Sampath, S.

    2001-12-01

    Molybdenum thermal-spray coatings, dispersion strengthened by molybdenum oxides and molybdenum carbides, play an important role in industrial tribological applications. Traditionally, they have been prepared by plasma and wire flame spraying. High porosity and lower cohesion strength limit their application in situations where both galling and abrasion wear is involved. In this study, high-velocity-oxygen-fuel (HVOF) deposition of molybdenum and molybdenum carbide coatings was attempted. Deposition was achieved for all powders used. Composition, microstructure, mechanical, and wear properties of the HVOF synthesized coatings were evaluated and compared with plasma-sprayed counterparts. The HVOF coatings possessed a very good abrasion resistance, whereas plasma deposits performed better in dry sliding tests. Measurements showed a close relationship between the coating surface hardness and its abrasion resistance. Results also suggested correlation between molybdenum carbide distribution in the molybdenum matrix and the sliding friction response of Mo-Mo2C coatings.

  8. Optimization and Characterization of High Velocity Oxy-fuel Sprayed Coatings: Techniques, Materials, and Applications

    Directory of Open Access Journals (Sweden)

    Maria Oksa

    2011-09-01

    Full Text Available In this work High Velocity Oxy-fuel (HVOF thermal spray techniques, spraying process optimization, and characterization of coatings are reviewed. Different variants of the technology are described and the main differences in spray conditions in terms of particle kinetics and thermal energy are rationalized. Methods and tools for controlling the spray process are presented as well as their use in optimizing the coating process. It will be shown how the differences from the starting powder to the final coating formation affect the coating microstructure and performance. Typical properties of HVOF sprayed coatings and coating performance is described. Also development of testing methods used for the evaluation of coating properties and current status of standardization is presented. Short discussion of typical applications is done.

  9. Sensors in Spray Processes

    Science.gov (United States)

    Fauchais, P.; Vardelle, M.

    2010-06-01

    This paper presents what is our actual knowledge about sensors, used in the harsh environment of spray booths, to improve the reproducibility and reliability of coatings sprayed with hot or cold gases. First are described, with their limitations and precisions, the different sensors following the in-flight hot particle parameters (trajectories, temperatures, velocities, sizes, and shapes). A few comments are also made about techniques, still under developments in laboratories, to improve our understanding of coating formation such as plasma jet temperature measurements in non-symmetrical conditions, hot gases heat flux, particles flattening and splats formation, particles evaporation. Then are described the illumination techniques by laser flash of either cold particles (those injected in hot gases, or in cold spray gun) or liquid injected into hot gases (suspensions or solutions). The possibilities they open to determine the flux and velocities of cold particles or visualize liquid penetration in the core of hot gases are discussed. Afterwards are presented sensors to follow, when spraying hot particles, substrate and coating temperature evolution, and the stress development within coatings during the spray process as well as the coating thickness. The different uses of these sensors are then described with successively: (i) Measurements limited to particle trajectories, velocities, temperatures, and sizes in different spray conditions: plasma (including transient conditions due to arc root fluctuations in d.c. plasma jets), HVOF, wire arc, cold spray. Afterwards are discussed how such sensor data can be used to achieve a better understanding of the different spray processes, compare experiments to calculations and improve the reproducibility and reliability of the spray conditions. (ii) Coatings monitoring through in-flight measurements coupled with those devoted to coatings formation. This is achieved by either maintaining at their set point both in-flight and

  10. Influence of HVOF coating on the HCF of 300M low alloy steel

    Institute of Scientific and Technical Information of China (English)

    DENG; Chun-ming; LIU; Min; ZHOU; Ke-song; SONG; Jin-bing; WU; Chao-qun; KUANG; Min

    2005-01-01

    The ultimate methods for solving the contamination of Cr6+ is to replace the Cr electroplating with other techniques, thermal spray provides one of the best choices among those alternative techniques. The influence of coatings upon the fatigue performance of substrate, however,should be labeled as an important factor at some high level applications. The effects of both coatings manufactured by HVOF and Cr electroplating respectively on the fatigue performance of substrate are investigated in this article. These results show that the fatigue limit strength at P= 50 %of thermal spray coating is 750 MPa in comparing with fatigue limit 726 MPa for substrate, and the fatigue life increase 25%- 150% when comparing with fatigue life of substrate at different stress levels. The fatigue life increases in the stress scope of 750-850 MPa even the area of thermal spray coating is subtracted. Cr eleetroplating coating reduces the fatigue life by 70%- 95% and the fatigue limit is only 600 MPa. Fracture analysis reveals that the main fracture is initiated at the subsurface, which is 0.2-0.5 mm away from substrate surface. The analysis also observes that the crack in the Cr electroplating propagates through the interface and finally into the substrate which hastens the formation of crack origin and the extension of crack in the substrate, however, the crack in the thermal spray coating deflects at the interface, spreads along the interface, as a result,the crack forming in the coatings has no negative influence on the main crack initiator and crack extension in the substrate.

  11. HVOF and HVAF Coatings of Agglomerated Tungsten Carbide-Cobalt Powders for Water Droplet Erosion Application

    Science.gov (United States)

    Tarasi, F.; Mahdipoor, M. S.; Dolatabadi, A.; Medraj, M.; Moreau, C.

    2016-12-01

    Water droplet erosion (WDE) is a phenomenon caused by impingement of water droplets of several hundred microns to a few millimeters diameter at velocities of hundreds of meters per second on the edges and surfaces of the parts used in such services. The solution to this problem is sought especially for the moving compressor blades in gas turbines and those operating at the low-pressure end of steam turbines. Thermal-sprayed tungsten carbide-based coatings have been the focus of many studies and are industrially accepted for a multitude of wear and erosion resistance applications. In the present work, the microstructure, phase analysis and mechanical properties (micro-hardness and fracture toughness) of WC-Co coatings are studied in relation with their influence on the WDE resistance of such coatings. The coatings are deposited by high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes. The agglomerated tungsten carbide-cobalt powders were in either sintered or non-sintered conditions. The WDE tests were performed using 0.4 mm water droplets at 300 m/s impact velocity. The study shows promising results for this cermet as WDE-resistant coating when the coating can reach its optimum quality using the right thermal spray process and parameters.

  12. Effect of HVOF Processing Parameters on the Properties of NiCoCrAlY Coatings by Design of Experiments

    Science.gov (United States)

    Ruiz-Luna, H.; Lozano-Mandujano, D.; Alvarado-Orozco, J. M.; Valarezo, A.; Poblano-Salas, C. A.; Trápaga-Martínez, L. G.; Espinoza-Beltrán, F. J.; Muñoz-Saldaña, J.

    2014-08-01

    The effect of three principal, independent, high-velocity oxygen fuel (HVOF)-processing parameters on the properties of NiCoCrAlY coatings deposited using commercial powders is reported here. The design of experiments (DoE) technique at a two-level factorial and a central composite rotatable design was used to analyze and optimize the HVOF spraying process. The deposition parameters investigated were (1) fuel flow, (2) oxygen flow, and (3) stand-off distance. The effect of these processing variables was evaluated using selected responses, including porosity and oxide content, residual stresses, and deposition efficiency. Coatings with low porosity as well as with low residual stress were obtained using high fuel-rich conditions at a stand-off distance between 250 and 300 mm. At shorter and longer stand-off distances, respectively, either excessive flattening of splats or un-molten condition occurred, resulting in high levels of porosity and residual stress. The response surface, the empirical relationships among the variables, and the response parameters allowed the selection of optimum deposition parameters and the improvement of coating properties.

  13. MnCo{sub 2}O{sub 4} spinel chromium barrier coatings for SOFC interconnect by HVOF

    Energy Technology Data Exchange (ETDEWEB)

    Lagerbom, J.; Varis, T.; Pihlatie, M.; Himanen, O.; Saarinen, V.; Kiviaho, J.; Turunen, E. [VTT Technical Research Centre of Finland, Espoo (Finland); Puranen, J. [Tampere Univ. of Technology (Finland). Inst. of Materials Science

    2010-07-01

    Chromia released from steel parts used for interconnect plates by evaporation and condensation can quickly degrade the cell (cathode) performance in solid oxide fuel cell SOFC. Coatings on top of the IC plate can work as a chromium evaporation barrier. The coating material should have good electrical conductivity, high temperature stability and nearly the same coefficient of thermal expansion as the cell materials. One candidate for the coating material is MnCo{sub 2}O{sub 4} spinel because of its suitable properties. High velocity oxy fuel (HVOF) spraying was used for the coating application on Crofer 22 APU steel samples. Using commercial and self made spray dried powders together with an HV2000 spray gun it was possible to successfully manufacture, well adhering, dense and reasonably uniform coatings. The samples were tested in oxidation exposure tests in air followed by post analysis in SEM. Powders and coatings microstructures are presented here, both before and after exposure. It was found out that together with spraying parameters the powder characteristics used influence clearly to the coating quality. Especially as very thin coatings was aimed with dense structure fine powders was found to be essential. (orig.)

  14. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  15. Increased Lifetime for Biomass and Waste to Energy Power Plant Boilers with HVOF Coatings: High Temperature Corrosion Testing Under Chlorine-Containing Molten Salt

    Science.gov (United States)

    Oksa, Maria; Tuurna, Satu; Varis, Tommi

    2013-06-01

    Heat exchanger surfaces of waste to energy and biomass power plant boilers experience often severe corrosion due to very aggressive components in the used fuels. High velocity oxy-fuel (HVOF) coatings offer excellent protection for boiler tubes against high temperature corrosion due to their high density and good adherence to the substrate material. Several thermal spray coatings with high chromium content were sprayed with HVOF technique. Their mechanical properties and high temperature corrosion resistance were tested and analyzed. The coating materials included NiCr, IN625, Ni-21Cr-10W-9Mo-4Cu, and iron-based partly amorphous alloy SHS9172 (Fe-25Cr-15W-12Nb-6Mo). High temperature corrosion testing was performed in NaCl-KCl-Na2SO4 salt with controlled H2O atmosphere at 575 and 625 °C. The corrosion test results of the coatings were compared to corrosion resistance of tube materials (X20, Alloy 263 and Sanicro 25).

  16. Characterization of Thermal Sprayed Aluminum and Stainless Steel Coatings for Clean Laser Enclosures

    Energy Technology Data Exchange (ETDEWEB)

    Chow, R; Decker, T A; Gansert, R V; Gansert, D

    2000-04-06

    Surfaces of steel structures that enclose high-fluence, large-beam lasers have conventional and unconventional requirements. Aside from rust prevention, the surfaces must resist laser-induced degradation and the contamination of the optical components. The latter requires a surface that can be precision cleaned to low levels of particulate and organic residue. In addition, the surface treatment for the walls should be economical to apply because of the large surface areas involved, and accommodating with intricate joint geometries. Thermal sprayed coatings of aluminum (Al) and stainless steel are candidate surface materials. Coatings are produced and characterized for porosity, smoothness, and hardness. These properties have a bearing on the cleanliness of the coating. The laser resistance of Al and 3 16L coatings are given. The paper summarizes the characterization of twin-wire-arc deposited Al, high-velocity-oxygen-fueled (HVOF) deposited Al, flame-sprayed 316L, and HVOF deposited316L. The most promising candidate coating is that of HVOF Al. This Al coating has the lowest porosity (8%) compared the other three coatings and relatively low hardness (100 VHN). The as-deposited roughness (Ra) is 433 pinches, but after a quick sanding by hand, the roughness decreased to 166 pinches. Other post-coat treatments are discussed. HVOF aluminum coatings are demonstrated. Al coatings are corrosion barriers for steel, and this work shows promising resistance to laser damage and low particulation rates.

  17. Thermal spray and weld repair alloys for the repair of cavitation damage in turbines and pumps: A technical note

    Science.gov (United States)

    Kumar, Ashok; Boy, J.; Zatorski, Ray; Stephenson, L. D.

    2005-06-01

    The cavitation and erosion resistance of 21 thermal spray coatings and four weld repair materials were investigated in the laboratory using cavitation jet and slurry erosion testing. Of the thermal spray coatings, Stellite® 6 deposited by the high velocity oxyfuel (HVOF) process had the lowest cavitation rate (11.7 mg/h). This was higher than the corresponding cavitation rate (3.2 mg/h) of 308 stainless steel weld metal currently used as a reference. In the slurry erosion testing, the volume loss of Stellite® 6 applied by the HVOF process was 5.33 cubic mm/h, much lower than the corresponding loss (11.17 cubic mm/h) in the currently used stainless steel 304 reference. Furthermore, the electrochemical potential difference between the carbon steel and HVOF sprayed Stellite 6 coating was 0.25 volts, half the potential difference between the 304 stainless steel carbon steel substrate, and will result in reduced galvanic corrosion of the substrate near the contact areas. Stellite 6 deposited by the HVOF process was recommended for repair of damage resulting from erosion and subsequent cavitation by caused by surface roughening.

  18. Comportamiento tribológico de los recubrimientos nanocristalinos de CrC-NiCr obtenidos por proyección térmica HVOF

    Directory of Open Access Journals (Sweden)

    Igartua, A.

    2004-04-01

    Full Text Available One of the most important uses of HVOF thermal plasma spray coatings is for wear resistance. In this work, the characteristics of nanocristalline CCr-NiCr coating and their effect on the mechanical properties and tribological behaviour of the material have been investigated. The objective of this study is the replacement of hazardous hard chromium plating technology used today in industry for an efficient and clean HVOF technology, using micro and nanocristalline CCr-NiCr coatings. Commercially available CCr-NiCr powder was mechanically treated, in order to obtain nano powders. Later the HVOF thermal spray process was used to produce conventional and nanocrystalline CCr-NiCr coatings. The ultra-microindentation technique was applied to evaluate the grain size effect in the hardness and the elasto-plastic properties of the coating. Difference in roughness has been determined by profilometry. The coating microstructures were characterised by SEM and optical microscopy and the porosity percentage was determined by Image Analysis technique. In order to evaluate the friction and wear properties of different substrate materials a reciprocating sliding motion has been used. CrC-NiCr standard coatings shows better tribological properties than WC-CoCr coatings.

    Una de las características más importantes de los recubrimientos de proyección térmica HVOF es su resistencia al desgaste. En este proyecto, se han investigado las características del recubrimiento nanocristalinos de CrC-NiCr y su efecto en las propiedades mecánicas y tribológicas del material. De acuerdo con los ensayos realizados, los recubrimientos nanocristalinos CrC-NiCr proporcionan una rugosidad un 66% menor, que los recubrimientos estándar, lo que produce una importante mejora en las propiedades de fricción (reducción coeficiente de fricción del 38% y desgaste (reducción del desgaste del 84%.

  19. Microstructure and Wear Behavior of FeCoCrNiMo0.2 High Entropy Coatings Prepared by Air Plasma Spray and the High Velocity Oxy-Fuel Spray Processes

    Directory of Open Access Journals (Sweden)

    Tianchen Li

    2017-09-01

    Full Text Available In the present research, the spherical FeCoCrNiMo0.2 high entropy alloy (HEA powders with a single FCC solid solution structure were prepared by gas atomization. Subsequently, the FeCoCrNiMo0.2 coatings with a different content of oxide inclusions were prepared by air plasma spraying (APS and high-velocity oxy-fuel spraying (HVOF, respectively. The microstructure, phase composition, mechanical properties, and tribological behaviors of these HEA coatings were investigated. The results showed that both HEA coatings showed a typical lamellar structure with low porosity. Besides the primary FCC phase, a mixture of Fe2O3, Fe3O4, and AB2O4 (A = Fe, Co, Ni, and B = Fe, Cr was identified as the oxide inclusions. The oxide content of the APS coating and HVOF coating was calculated to be 47.0% and 12.7%, respectively. The wear resistance of the APS coating was approximately one order of magnitude higher than that of the HVOF coating. It was mainly attributed to the self-lubricated effect caused by the oxide films. The mass loss of the APS coating was mainly ascribed to the breakaway of the oxide film, while the main wear mechanism of the HVOF coating was the abrasive wear.

  20. Comparative characteristic and erosion behavior of NiCr coatings deposited by various high-velocity oxyfuel spray processes

    Science.gov (United States)

    Sidhu, Hazoor Singh; Sidhu, Buta Singh; Prakash, S.

    2006-12-01

    The purpose of this study is to analyze and compare the mechanical properties and microstructure details at the interface of high-velocity oxyfuel (HVOF)-sprayed NiCr-coated boiler tube steels, namely ASTM-SA-210 grade A1, ASTM-SA213-T-11, and ASTM-SA213-T-22. Coatings were developed by two different techniques, and in these techniques liquefied petroleum gas was used as the fuel gas. First, the coatings were characterized by metallographic, scanning electron microscopy/energy-dispersive x-ray analysis, x-ray diffraction, surface roughness, and microhardness, and then were subjected to erosion testing. An attempt has been made to describe the transformations taking place during thermal spraying. It is concluded that the HVOF wire spraying process offers a technically viable and cost-effective alternative to HVOF powder spraying process for applications in an energy generation power plant with a point view of life enhancement and to minimize the tube failures because it gives a coating having better resistance to erosion.

  1. Abrasion, Erosion and Cavitation Erosion Wear Properties of Thermally Sprayed Alumina Based Coatings

    Directory of Open Access Journals (Sweden)

    Ville Matikainen

    2014-01-01

    Full Text Available Thermally-sprayed alumina based materials, e.g., alumina-titania (Al2O3-TiO2, are commonly applied as wear resistant coatings in industrial applications. Properties of the coatings depend on the spray process, powder morphology, and chemical composition of the powder. In this study, wear resistant coatings from Al2O3 and Al2O3-13TiO2 powders were sprayed with plasma and high-velocity oxygen-fuel (HVOF spray processes. Both, fused and crushed, and agglomerated and sintered Al2O3-13TiO2 powders were studied and compared to pure Al2O3. The coatings were tested for abrasion, erosion, and cavitation resistances in order to study the effect of the coating structure on the wear behavior. Improved coating properties were achieved when agglomerated and sintered nanostructured Al2O3-13TiO2 powder was used in plasma spraying. Coatings with the highest wear resistance in all tests were produced by HVOF spraying from fused and crushed powders.

  2. Influence of Fracture Toughness and Microhardness on the Erosive Wear of Cermet Coatings Deposited by Thermal Spray

    Science.gov (United States)

    Mojena, Miguel Reyes; Orozco, Mario Sánchez; Fals, Hipólito Carvajal; Ferraresi, Valtair Antonio; Lima, Carlos Roberto Camello

    2017-02-01

    An evaluation of the relationship between the microhardness and fracture toughness with resistance to erosive wear of WC10Co4Cr, WC-12Co, and Cr3C2-25NiCr coatings was conducted. Powder and flexible cored wire feedstock materials were applied by high-velocity oxygen fuel (HVOF) and flame spray (FS), respectively. The erosive wear mechanism prevailing in the coatings was found to be brittle, which also explains the higher erosion rate for the experimental condition using the particle impact angle of 90 deg and impact velocity of 9.33 m/s. The best wear performance was for the coatings applied by HVOF that attains 1.83 mm3/kg for the 90 deg/3.61 m/s test condition. The coating obtained with the WC-10Co4Cr material using the FSFC method showed tungsten carbide decarburization, justifying its poor mechanical properties and poor performance in the erosive wear test. Flame-sprayed flexicords proved to be a promising alternative to HVOF in obtaining coatings with low porosity and acceptable mechanical properties, especially in applications where the use of the HVOF technique is inadequate because of inaccessibility or excessively high cost. Values of K c for the coatings obtained by HVOF (7.35 to 10.83 MPa.m1/2) were between two and three times greater than the values obtained for the coatings resulting from FSFC (2.39 to 3.59 MPa.m1/2), in a similar manner as with the microhardness.

  3. Modelizacion de la formación de recubrimientos de WC-Co por proyección HVOF sobre sustratos de cobre

    Directory of Open Access Journals (Sweden)

    Sobolev, V. V.

    1997-10-01

    Full Text Available Present paper deals with the mathematical simulation of the heat transfer between a WC-Co coating and a copper substrate during HVOF spraying. This modelling includes the investigation of temperature variation, coating solidification, melting and subsequent solidification in the substrate interfacial region and specific features of the substrate-coating thermal interaction. The results obtained are used for modelling of the development of the coating structure and adhesion during HVOF spraying of the WC-Co powder on a copper substrate. Two types of substrate were considered: smooth (polished and rough. Variations of solidification times, solidification velocity, thermal gradient and cooling velocity in the coating and substrate interfacial region are studied. Development of the amorphous and crystalline structures in the coating and of the crystalline structure in the substrate interfacial region is discussed. Behaviour of the crystal size and intercrystalline distance with respect to the thermal spray parameters and morphology of the substrate surface is analyzed. Optimal conditions for the formation of fine and dense crystalline structure are determined. Structural changes in the solid state of the substrate occurring because of heating and rapid cooling are considered. Mechanical and thermal mechanisms of development of the substrate-coating adhesion are discussed. Results obtained agree well with experimental data.

    En el presente trabajo se ha investigado la simulación matemática de la transferencia de calor entre un recubrimiento de WC-Co y un sustrato de cobre durante la proyección HVOF. Este modelo incluye el estudio de la variación de termperatura, solidificación del recubrimiento, la fusión y posterior solidificación en la región interfacial del sustrato, y caracerísticas especiales de la interacción térmica sustrato- recubrimiento. Los resultados obtenidos han sido utilizados en la modelización del desarrollo de la

  4. The Effects of Particle Size on the Surface Properties of an HVOF Coating of WC-Co

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Tong Yul; Yoon, Jae Hong; Yoon, Sang Hwan; Joo, Yun Kon [Changwon National University, Changwon (Korea, Republic of); Choi, Won Ho; Son, Young Bok [Xinix Metallizing Co., Ltd, Gyungnam (Korea, Republic of)

    2017-04-15

    The effects of particle size on the surface properties of HVOF spray coating were studied to improve of the durability of metal components. Micro and nano sized WC-12Co powders were coated on the surface of Inconel718, and the effects of particle size on surface properties were studied. Surface hardness was reduced when the particle sizes of the powder were decreased, because the larger specific surface area of the smaller particles caused greater heat absorption and decomposition of the hard WC to less hard W{sub 2}C and graphite. Porosity was increased by decreasing the particle size, because the larger specific surface area of the smaller particles caused a greater decomposition of WC to W{sub 2}C and free carbon. The free carbon formed carbon oxide gases which created the porous surface. The friction coefficient was reduced by decreasing the particle size because the larger specific surface area of the smaller particles produced more free carbon free Co and Co oxide which acted as solid lubricants. The friction coefficient increased when the surface temperature was increased from 25 to 500 ℃, due to local cold welding. To improve the durability of metal mechanical components, WC-Co coating with the proper particle size is recommended.

  5. Aerodynamic Study on Supersonic Flows in High-Velocity Oxy-Fuel Thermal Spray Process

    Institute of Scientific and Technical Information of China (English)

    Hiroshi KATANODA; Takeshi MATSUOKA; Seiji KURODA; Jin KAWAKITA; Hirotaka FUKANUMA; Kazuyasu MATSUO

    2005-01-01

    @@ To clarify the characteristics of gas flow in high velocity oxy-fuel (HVOF) thermal spray gun, aerodynamic research is performed using a special gun. The gun has rectangular cross-sectional area and sidewalls of optical glass to visualize the internal flow. The gun consists of a supersonic nozzle with the design Mach number of 2.0 followed by a straight passage called barrel. Compressed dry air up to 0.78 MPa is used as a process gas instead of combustion gas which is used in a commercial HVOF gun. The high-speed gas flows with shock waves in the gun and jets are visualized by schlieren technique. Complicated internal and external flow-fields containing various types of shock wave as well as expansion wave are visualized.

  6. The Dry Sliding Wear Behavior of HVOF-Sprayed WC: Metal Composite Coatings

    Science.gov (United States)

    Ward, Liam P.; Pilkington, Antony

    2014-09-01

    WC-based cermet coatings containing various metallic binders such as Ni, Co, and Cr are known for their superior tribological properties, particularly abrasion resistance and enhanced surface hardness. Consequently, these systems are considered as replacements for traditional hard chrome coatings in critical aircraft components such as landing gear. The purpose of this investigation was to conduct a comparative study on the dry sliding wear behavior of three WC-based cermet coatings (WC-12Ni, WC-20Cr2C3-7Ni, and WC-10Co-4Cr), when deposited on carbon steel substrates. Ball on disk wear tests were performed on the coatings using a CSEM Tribometer (pin-on-disk) with a 6-mm ruby ball at 20 N applied load, 0.2 m/s sliding velocity, and sliding distances up to 2000 m. Analysis of both the coating wear track and worn ruby ball was performed using optical microscopy and an Alphastep-250 profilometer. The results of the study revealed both wear of the ruby ball and coated disks allowed for a comparison of both the ball wear and coating wear for the systems considered. Generally, the use of Co and Cr as a binder significantly improved the sliding wear resistance of the coating compared to Ni and/or Cr2C3.

  7. Replacement of Chromium Electroplating on Helicopter Dynamic Components Using HVOF Thermal Spray Technology

    Science.gov (United States)

    2009-11-01

    PH3-8Mo stainless steel, carburized 9310 gear steel and 7075Al, and coated with EHC (baseline), WC- 17Co, WC-10Co-4Cr, Tribaloy 400, and duplex T400/WC...150-170 thousands of pounds per square inch [ksi]), PH13- 8Mo, carburized 9310, 7075Al • Coatings: EHC baseline, WC-17Co, WC-10Co-4Cr, Tribaloy 400...Specimen preparation: Shot peen to AMS 2432 under computer control to 100% surface coverage using 8-10A, S110, wrought steel shot. Carburized 9310 steel

  8. Effect of Shot Peening on Tribological Behaviors of Molybdenum-Thermal Spray Coating using HVOF Method

    Directory of Open Access Journals (Sweden)

    H. Mohassel

    2017-03-01

    Full Text Available We have investigated the influence of post-shot peening on Mo-coating as compared to substrate steel 16MnCr5 (according to ZFN-413 A. Shot peening of carburized steel discs with and without Mo-coating was performed by using Shot size S230, Almen intensity 0.42 mm ’A’ and exposure time 96 sec. Tribological properties were analyzed, using pin-on-disc tribometer apparatus, under dry sliding conditions at different specific applied loads, sliding velocities and distance. Typical standardized methods were used for studying of surface integrity parameters (micro-hardness, topography and surface roughness. Surface morphology of the Mo-coating specimens with and without Shot Peening before and after wear was evaluated by Scanning Electron Microscopy. The results showed that shot peening after Mo-coating has considerable effect on improving wear resistance and because of having low friction coefficient has showed better wear behavior and tribologi cal properties over that of the un-peened Mo-coating.

  9. Yb2Si2O7 Environmental Barrier Coatings Deposited by Various Thermal Spray Techniques: A Preliminary Comparative Study

    Science.gov (United States)

    Bakan, Emine; Marcano, Diana; Zhou, Dapeng; Sohn, Yoo Jung; Mauer, Georg; Vaßen, Robert

    2017-06-01

    Dense, crack-free, uniform, and well-adhered environmental barrier coatings (EBCs) are required to enhance the environmental durability of silicon (Si)-based ceramic matrix composites in high pressure, high gas velocity combustion atmospheres. This paper represents an assessment of different thermal spray techniques for the deposition of Yb2Si2O7 EBCs. The Yb2Si2O7 coatings were deposited by means of atmospheric plasma spraying (APS), high-velocity oxygen fuel spraying (HVOF), suspension plasma spraying (SPS), and very low-pressure plasma spraying (VLPPS) techniques. The initial feedstock, as well as the deposited coatings, were characterized and compared in terms of their phase composition. The as-sprayed amorphous content, microstructure, and porosity of the coatings were further analyzed. Based on this preliminary investigation, the HVOF process stood out from the other techniques as it enabled the production of vertical crack-free coatings with higher crystallinity in comparison with the APS and SPS techniques in atmospheric conditions. Nevertheless, VLPPS was found to be the preferred process for the deposition of Yb2Si2O7 coatings with desired characteristics in a controlled-atmosphere chamber.

  10. Yb2Si2O7 Environmental Barrier Coatings Deposited by Various Thermal Spray Techniques: A Preliminary Comparative Study

    Science.gov (United States)

    Bakan, Emine; Marcano, Diana; Zhou, Dapeng; Sohn, Yoo Jung; Mauer, Georg; Vaßen, Robert

    2017-08-01

    Dense, crack-free, uniform, and well-adhered environmental barrier coatings (EBCs) are required to enhance the environmental durability of silicon (Si)-based ceramic matrix composites in high pressure, high gas velocity combustion atmospheres. This paper represents an assessment of different thermal spray techniques for the deposition of Yb2Si2O7 EBCs. The Yb2Si2O7 coatings were deposited by means of atmospheric plasma spraying (APS), high-velocity oxygen fuel spraying (HVOF), suspension plasma spraying (SPS), and very low-pressure plasma spraying (VLPPS) techniques. The initial feedstock, as well as the deposited coatings, were characterized and compared in terms of their phase composition. The as-sprayed amorphous content, microstructure, and porosity of the coatings were further analyzed. Based on this preliminary investigation, the HVOF process stood out from the other techniques as it enabled the production of vertical crack-free coatings with higher crystallinity in comparison with the APS and SPS techniques in atmospheric conditions. Nevertheless, VLPPS was found to be the preferred process for the deposition of Yb2Si2O7 coatings with desired characteristics in a controlled-atmosphere chamber.

  11. Characterization of High-Velocity Solution Precursor Flame-Sprayed Manganese Cobalt Oxide Spinel Coatings for Metallic SOFC Interconnectors

    Science.gov (United States)

    Puranen, Jouni; Laakso, Jarmo; Kylmälahti, Mikko; Vuoristo, Petri

    2013-06-01

    A modified high-velocity oxy-fuel spray (HVOF) thermal spray torch equipped with liquid feeding hardware was used to spray manganese-cobalt solutions on ferritic stainless steel grade Crofer 22 APU substrates. The HVOF torch was modified in such a way that the solution could be fed axially into the combustion chamber through 250- and 300-μm-diameter liquid injector nozzles. The solution used in this study was prepared by diluting nitrates of manganese and cobalt, i.e., Mn(NO3)2·4H2O and Co(NO3)2·6H2O, respectively, in deionized water. The as-sprayed coatings were characterized by X-ray diffraction and field-emission scanning electron microscopy operating in secondary electron mode. Chemical analyses were performed on an energy dispersive spectrometer. Coatings with remarkable density could be prepared by the novel high-velocity solution precursor flame spray (HVSPFS) process. Due to finely sized droplet formation in the HVSPFS process and the use of as delivered Crofer 22 APU substrate material having very low substrate roughness ( R a < 0.5 μm), thin and homogeneous coatings, with thicknesses lower than 10 μm could be prepared. The coatings were found to have a crystalline structure equivalent to MnCo2O4 spinel with addition of Co-oxide phases. Crystallographic structure was restored back to single-phase spinel structure by heat treatment.

  12. Optimization of the HOVF Spray Parameters by Taguchi Method for High Corrosion-Resistant Fe-Based Coatings

    Science.gov (United States)

    Qin, Yujiao; Wu, Yuping; Zhang, Jianfeng; Hong, Sheng; Guo, Wenmin; Chen, Liyan; Liu, Hao

    2015-07-01

    Taguchi method was used to optimize the parameters of the high velocity oxygen fuel (HVOF) spray process and obtain the high corrosion-resistant Fe-based coatings. Based on the signal-to-noise ( S/ N) ratio and the analysis of variance, the significance of spray parameters in determining the porosity of the coatings was found to be in the order of spray distance, oxygen flow, and kerosene flow. Thus, the optimal parameters for the porosity of the HVOF sprayed Fe-based coating were determined as 280 mm for the spray distance, 963 scfh for the oxygen flow, and 28 gph for the kerosene flow. The potentiodynamic polarization and EIS tests indicated that the Fe-based coating prepared with the optimal parameters exhibited a higher corrosion potential ( E corr) of -196.14 mV, a lower corrosion current density ( i corr) of 0.14 μA/cm2, and a higher coating resistance ( R c) of 2.26 × 106 Ω cm2 than those of the hard chromium coating in 3.5% sodium chloride solution. This superior corrosion resistance could be attributed to the dense structure with low porosity and partially amorphous phases of the Fe-based coatings.

  13. Influence of Processing Parameters on Residual Stress of High Velocity Oxy-Fuel Thermally Sprayed WC-Co-Cr Coating

    Science.gov (United States)

    Gui, M.; Eybel, R.; Asselin, B.; Radhakrishnan, S.; Cerps, J.

    2012-10-01

    Residual stress in high velocity oxy-fuel (HVOF) thermally sprayed WC-10Co-4Cr coating was studied based on design of experiment (DOE) with five factors of oxygen flow, fuel gas hydrogen flow, powder feed rate, stand-off distance, and surface speed of substrate. In each DOE run, the velocity and temperature of in-flight particle in flame, and substrate temperature were measured. Almen-type N strips were coated, and their deflections after coating were used for evaluation of residual stress level in the coating. The residual stress in the coating obtained in all DOE runs is compressive. In the present case of HVOF thermally sprayed coating, the residual stress is determined by three types of stress: peening, quenching, and cooling stress generated during spraying or post spraying. The contribution of each type stress to the final compressive residual stress in the coating depends on material properties of coating and substrate, velocity and temperature of in-flight particle, and substrate temperature. It is found that stand-off distance is the most important factor to affect the final residual stress in the coating, following by two-factor interaction of oxygen flow and hydrogen flow. At low level of stand-off distance, higher velocity of in-flight particle in flame and higher substrate temperature post spraying generate more peening stress and cooling stress, resulting in higher compressive residual stress in the coating.

  14. Parameter Studies on High-Velocity Oxy-Fuel Spraying of CoNiCrAlY Coatings Used in the Aeronautical Industry

    Directory of Open Access Journals (Sweden)

    J. A. Cabral-Miramontes

    2014-01-01

    Full Text Available The thermal spraying process is a surface treatment which does not adversely affect the base metal on which it is performed. The coatings obtained by HVOF thermal spray are employed in aeronautics, aerospace, and power generation industries. Alloys and coatings designed to resist oxidizing environments at high temperatures should be able to develop a surface oxide layer, which is thermodynamically stable, slowly growing, and adherent. MCrAlY type (M = Co, Ni or combination of both coatings are used in wear and corrosion applications but also provide protection against high temperature oxidation and corrosion attack in molten salts. In this investigation, CoNiCrAlY coatings were produced employing a HVOF DJH 2700 gun. The work presented here focuses on the influences of process parameters of a gas-drive HVOF system on the microstructure, adherence, wear, and oxygen content of CoNiCrAlY. The results showed that spray distance significantly affects the properties of CoNiCrAlY coatings.

  15. Application of TiC reinforced Fe-based coatings by means of High Velocity Air Fuel Spraying

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Knoch, M. A.; Liao, X.; Sommer, J.

    2017-03-01

    In the field of hydraulic applications, different development trends can cause problems for coatings currently used as wear and corrosion protection for piston rods. Aqueous hydraulic fluids and rising raw material prices necessitate the search for alternatives to conventional coatings like galvanic hard chrome or High Velocity Oxygen Fuel (HVOF)-sprayed WC/Co coatings. In a previous study, Fe/TiC coatings sprayed by a HVOF-process, were identified to be promising coating systems for wear and corrosion protection in hydraulic systems. In this feasibility study, the novel High Velocity Air Fuel (HVAF)-process, a modification of the HVOF-process, is investigated using the same feedstock material, which means the powder is not optimized for the HVAF-process. The asserted benefits of the HVAF-process are higher particle velocities and lower process temperatures, which can result in a lower porosity and oxidation of the coating. Further benefits of the HVAF process are claimed to be lower process costs and higher deposition rates. In this study, the focus is set on to the applicability of Fe/TiC coatings by HVAF in general. The Fe/TiC HVAF coating could be produced, successfully. The HVAF- and HVOF-coatings, produced with the same powder, were investigated using micro-hardness, porosity, wear and corrosion tests. A similar wear coefficient and micro-hardness for both processes could be achieved. Furthermore the propane/hydrogen proportion of the HVAF process and its influence on the coating thickness and the porosity was investigated.

  16. Nondestructive Evaluation of Thermal Spray Coating Interface Quality by Eddy Current Method

    Science.gov (United States)

    Mi, Bao; Zhao, Xiaoliang (George); Bayles, Robert

    2007-03-01

    Thermal spray coating is usually applied through directing molten or softened particles at very high velocities onto a substrate. An eddy current non-destructive inspection technique is presented here for thermal spray coating interface quality characterization. Several high-velocity-oxy-fuel (HVOF) coated steel plates were produced with various surface preparation conditions or spray process parameters. A quad-frequency eddy current probe was used to manually scan over the coating surface to evaluate the bonding quality. Experimental results show that different surface preparation conditions and varied process parameters can be successfully differentiated by the impedance value observed from the eddy current probe. The measurement is fairly robust and consistent. This non-contact, nondestructive, easy-to-use technique has the potential for evaluating the coating quality immediately after its application so that any defects can be corrected immediately.

  17. Selected Parameters of Micro-Jet Cooling Gases in Hybrid Spraying Process

    Directory of Open Access Journals (Sweden)

    Szczucka-Lasota B.

    2016-06-01

    Full Text Available The innovative technology, like thermal spraying with a micro-jet cooling is one of the important modification of classical ultrasonic spraying methods. Using of micro-stream with gases like argon or nitrogen allows to cool the coating immediately after spraying, and thereby reduce the time of transition during the injection of each layer. As a result of the process, the fine dispersive structure of coatings is obtained during the shorter time in comparable to the classical high velocity oxygen fuel process (HVOF. The parameter of process and the type of stream equipment determine the quality of the obtained structure and thermal stress in the coating. The article presents the relationship between selected parameters of hybrid process and properties of the coatings. The presented technology should be adapted to the actual production of protective coating for machines and construction working in wear conditions.

  18. Effect of Heat Treatment on Wear Resistance of Nickel Aluminide Coatings Deposited by HVOF and PTA

    Science.gov (United States)

    Benegra, M.; Santana, A. L. B.; Maranho, O.; Pintaude, G.

    2015-08-01

    This study aims to compare the wear resistance of nickel aluminide coatings deposited using plasma transferred arc (PTA) and high-velocity oxygen fuel (HVOF) processes. Wear resistance was measured in rubber wheel abrasion tests. In both deposition processes, the same raw material (nickel aluminide powder) was atomized and deposited on a 316L steel plate substrate. After deposition, specimens were subjected to thermal cycling, aiming solubilization and precipitation. Coatings deposited using PTA developed different microstructures as a result of the incorporation of substrate elements. However, despite the presence of these microstructures, they performed better than coatings processed using HVOF before the heat treatment. After thermal cycling, the superficial hardness after the wear tests for both processes was similar, resulting in similar mass losses.

  19. Warm Spraying of High-Strength Ni-Al-Bronze: Cavitation Characteristics and Property Prediction

    Science.gov (United States)

    Krebs, Sebastian; Kuroda, Seiji; Katanoda, Hiroshi; Gaertner, Frank; Klassen, Thomas; Araki, Hiroshi; Frede, Simon

    2017-01-01

    Bronze materials such as Ni-Al-bronze show exceptional performances against cavitation erosion, due to their high fatigue strength and high strength. These materials are used for ship propellers, pump systems or for applications with alternating stresses. Usually, the respective parts are cast. With the aim to use resources more efficiently and to reduce costs, this study aimed to evaluate opportunities to apply bronze as a coating to critical areas of respective parts. The coatings should have least amounts of pores and non-bonded areas and any contaminations that might act as crack nuclei and contribute to material damages. Processes with low oxidation and high kinetic impacts fulfill these criteria. Especially warm spraying, a nitrogen-cooled HVOF process, with similar impact velocities as cold gas spraying but enhanced process temperature, allows for depositing high-strength Ni-Al-bronze. This study systematically simulates and evaluates the formation and performance of warm-sprayed Ni-Al-bronze coatings for different combustion pressures and nitrogen flow rates. Substrate preheating was used to improve coating adhesion for lower spray parameter sets. Furthermore, this study introduces an energy-based concept to compare spray parameter sets and to predict coating properties. Coatings with low porosities and high mechanical strengths are obtained, allowing for a cavitation resistance similar to bulk material.

  20. Robot based deposition of WC-Co HVOF coatings on HSS cutting tools as a substitution for solid cemented carbide cutting tools

    Science.gov (United States)

    Tillmann, W.; Schaak, C.; Biermann, D.; Aßmuth, R.; Goeke, S.

    2017-03-01

    Cemented carbide (hard metal) cutting tools are the first choice to machine hard materials or to conduct high performance cutting processes. Main advantages of cemented carbide cutting tools are their high wear resistance (hardness) and good high temperature strength. In contrast, cemented carbide cutting tools are characterized by a low toughness and generate higher production costs, especially due to limited resources. Usually, cemented carbide cutting tools are produced by means of powder metallurgical processes. Compared to conventional manufacturing routes, these processes are more expensive and only a limited number of geometries can be realized. Furthermore, post-processing and preparing the cutting edges in order to achieve high performance tools is often required. In the present paper, an alternative method to substitute solid cemented carbide cutting tools is presented. Cutting tools made of conventional high speed steels (HSS) were coated with thick WC-Co (88/12) layers by means of thermal spraying (HVOF). The challenge is to obtain a dense, homogenous, and near-net-shape coating on the flanks and the cutting edge. For this purpose, different coating strategies were realized using an industrial robot. The coating properties were subsequently investigated. After this initial step, the surfaces of the cutting tools were ground and selected cutting edges were prepared by means of wet abrasive jet machining to achieve a smooth and round micro shape. Machining tests were conducted with these coated, ground and prepared cutting tools. The occurring wear phenomena were analyzed and compared to conventional HSS cutting tools. Overall, the results of the experiments proved that the coating withstands mechanical stresses during machining. In the conducted experiments, the coated cutting tools showed less wear than conventional HSS cutting tools. With respect to the initial wear resistance, additional benefits can be obtained by preparing the cutting edge by means

  1. Comparative study of Cr{sub 3}C{sub 2}-NiCr coatings obtained by HVOF and hard chromium coatings

    Energy Technology Data Exchange (ETDEWEB)

    Guilemany, J.M. [CPT Thermal Spray Centre, Materials Engineering, Dept. Ciencia de Materiales e Ingenieria Metalurgica, Universidad de Barcelona, C/Marti i Franques 1, CP 08028 Barcelona (Spain)]. E-mail: cpt-cmem@ub.edu; Espallargas, N. [CPT Thermal Spray Centre, Materials Engineering, Dept. Ciencia de Materiales e Ingenieria Metalurgica, Universidad de Barcelona, C/Marti i Franques 1, CP 08028 Barcelona (Spain); Suegama, P.H. [CPT Thermal Spray Centre, Materials Engineering, Dept. Ciencia de Materiales e Ingenieria Metalurgica, Universidad de Barcelona, C/Marti i Franques 1, CP 08028 Barcelona (Spain); Dep. Fisico-Quimica, Instituto de Quimica, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil); Benedetti, A.V. [CPT Thermal Spray Centre, Materials Engineering, Dept. Ciencia de Materiales e Ingenieria Metalurgica, Universidad de Barcelona, C/Marti i Franques 1, CP 08028 Barcelona (Spain) and Dep. Fisico-Quimica, Instituto de Quimica, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil)]. E-mail: benedeti@iq.unesp.br

    2006-10-15

    In the present work the corrosion resistance of micro-cracked hard chromium and Cr{sub 3}C{sub 2}-NiCr (HVOF) coatings applied on a steel substrate have been compared using open-circuit potential (E {sub OC}) measurements, electrochemical impedance spectroscopy (EIS) and polarization curves. The coatings surfaces and cross-section were characterized before and after corrosion tests using optical microscopy (OM) and scanning electron microscopy (SEM). After 18 h of immersion, the open-circuit potential values were around -0.50 and -0.25 V/(Ag vertical bar AgCl vertical bar KCl{sub sat}) for hard chromium and Cr{sub 3}C{sub 2}-NiCr, respectively. The surface analysis done after 12 h of immersion showed iron on the hard chromium surface inside/near surface cracks, while iron was not detected on the Cr{sub 3}C{sub 2}-NiCr surface even after 18 h. For longer immersion time hard chromium was more degraded than thermal sprayed coating. For hard chromium coating a total resistance values between 50 and 80 k{omega} cm{sup 2} were measured and two well-defined time constants were observed, without significant change with the immersion time. For Cr{sub 3}C{sub 2}-NiCr coating the total impedance diminished from around 750 to 25 k{omega} cm{sup 2} as the immersion time increased from 17 up to 132 h and two overlapped time constants were also observed. Polarization curves recorded after 18 h of immersion showed a lower current and higher corrosion potential for Cr{sub 3}C{sub 2}-NiCr coating than other samples studied.

  2. Comparison of in vitro behavior of as-sprayed, alkaline-treated and collagen-treated bioceramic coatings obtained by high velocity oxy-fuel spray

    Energy Technology Data Exchange (ETDEWEB)

    Melero, H., E-mail: hortensia.melero.correas@gmail.com [Thermal Spray Centre, Universitat de Barcelona, Martí i Franqués, 1, 08028 Barcelona (Spain); Garcia-Giralt, N. [URFOA, IMIM (Institut Hospital del Mar d’Investigacions Mèdiques), RETICEF, Doctor Aiguader, 80, 08003 Barcelona (Spain); Fernández, J. [Thermal Spray Centre, Universitat de Barcelona, Martí i Franqués, 1, 08028 Barcelona (Spain); Díez-Pérez, A. [URFOA, IMIM (Institut Hospital del Mar d’Investigacions Mèdiques), RETICEF, Doctor Aiguader, 80, 08003 Barcelona (Spain); Servei de Medicina Interna, Hospital del Mar, Barcelona (Spain); Guilemany, J.M. [Thermal Spray Centre, Universitat de Barcelona, Martí i Franqués, 1, 08028 Barcelona (Spain)

    2014-07-01

    Hydroxyapatite (HAp)–TiO{sub 2} samples obtained using high velocity oxy-fuel spray (HVOF), that had previously shown excellent mechanical behaviour, were innovatively surface treated in order to improve their biological performance. The chosen treatments were an alkaline treatment to increase –OH radicals density on the surface (especially on TiO{sub 2} zones), and a collagen treatment to bond collagen fibrils to the –OH radicals present in hydroxyapatite. These coatings were analysed using scanning electron microscopy, energy-dispersive X-ray spectroscopy and infrared spectroscopy, and tested for human osteoblast biocompatibility and functionality. In the case of the alkaline treatment, although the –OH radicals density did not increase compared to the as-sprayed coatings, a nanostructured layer of sodium hydroxycarbonate precipitated on the surface, thus improving biological behaviour due to the nanoroughness effect. For the collagen-treated samples, collagen fibrils appeared well-adhered to the surface, and in vitro cell culture tests showed that these surfaces were much more conducive to cell adhesion and differentiation than the as-sprayed and alkaline-treated samples. These results pointed to collagen treatment as a very promising method to improve bioactivity of HAp–TiO{sub 2} thermal-sprayed coatings.

  3. Thermal Fatigue Behavior of Air-Plasma Sprayed Thermal Barrier Coating with Bond Coat Species in Cyclic Thermal Exposure

    Directory of Open Access Journals (Sweden)

    Ungyu Paik

    2013-08-01

    Full Text Available The effects of the bond coat species on the delamination or fracture behavior in thermal barrier coatings (TBCs was investigated using the yclic thermal fatigue and thermal-shock tests. The interface microstructures of each TBC showed a good condition without cracking or delamination after flame thermal fatigue (FTF for 1429 cycles. The TBC with the bond coat prepared by the air-plasma spray (APS method showed a good condition at the interface between the top and bond coats after cyclic furnace thermal fatigue (CFTF for 1429 cycles, whereas the TBCs with the bond coats prepared by the high-velocity oxygen fuel (HVOF and low-pressure plasma spray (LPPS methods showed a partial cracking (and/or delamination and a delamination after 780 cycles, respectively. The TBCs with the bond coats prepared by the APS, HVOF and LPPS methods were fully delaminated (>50% after 159, 36, and 46 cycles, respectively, during the thermal-shock tests. The TGO thickness in the TBCs was strongly dependent on the both exposure time and temperature difference tested. The hardness values were found to be increased only after the CFTF, and the TBC with the bond coat prepared by the APS showed the highest adhesive strength before and after the FTF.

  4. Microestructura y oxidación cíclica en atmósferas con contenidos de oxígeno variables de un recubrimiento NiCrBSiFe proyectado térmicamente por plasma y HVOF

    Directory of Open Access Journals (Sweden)

    Higuera-Hidalgo, V.

    2006-12-01

    Full Text Available The influence of thermal spraying procedure (plasma and HVOF on the microstructure, high temperature oxidation resistance and adherence of NiCrBSiFe coatings has been examined. Two different series of oxidation tests have been carried out, in air (21% oxygen at 800 and 1,000 ºC (1,073 y 1,273 K and in a simulated gas turbine environment (10% oxygen representative of a combined-cycle power generation plant, at the same temperatures.
    Coating microstructure, porosity, oxide content and microhardness are highly dependent on the spraying procedure and coating hardness also significantly decreases after long maintenances at high temperature (1,000 ºC. Finally, the oxidation weight gain and the adherence of NiCrBSiFe coatings are also dependent on the morphology of the coating but, nevertheless, the oxidation behaviour of these coatings was very good as protective chromium and silicon oxides were always formed.

    Se ha llevado a cabo un estudio experimental sobre la influencia del proceso de proyección en la microestructura, resistencia a la oxidación y adherencia de los recubrimientos NiCrBSiFe proyectados térmicamente por plasma y llama a alta velocidad (HVOF, para lo que se han realizado ensayos en dos ambientes diferentes: en una atmósfera convencional (21 % de O2, a 800 y 1000 ºC (1.073 y 1.273 K, respectivamente, y en un ambiente simulativo de una turbina de gas y del generador de vapor de una central eléctrica de ciclo combinado (10-11 % de O2, a las mismas temperaturas. Se ha puesto de manifiesto que la microestructura, porosidad, contenido de óxidos y microdureza de estas capas varían significativamente con el sistema de proyección utilizado y que la microdureza de estas capas disminuye apreciablemente tras largos mantenimientos a alta temperatura (1.000 ºC. También, la ganancia de peso por oxidación de los recubrimientos NiCrBSiFe y la adherencia entre la capa y el sustrato dependen de la morfología del recubrimiento

  5. Laser Treatment of HVOF Coating: Modeling and Measurement of Residual Stress in Coating

    Science.gov (United States)

    Arif, A. F. M.; Yilbas, B. S.

    2008-10-01

    High-velocity oxy-fuel (HVOF) coating of diamalloy 1005 (similar to Inconel 625 alloy) onto the Ti-6Al-4V alloy is considered and laser-controlled melting of the coating is examined. The residual stress developed after the laser treatment process is modeled using the finite element method (FEM). The experiment is conducted to melt the coating using a laser beam. The residual stress measurement in the coating after the laser treatment process is realized using the XRD technique. The morphological and metallurgical changes in the coating are examined using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). It is found that the residual stress reduces at the coating-base material interface and the residual stress predicted agrees with the XRD measurements. A compact and crack-free coating is resulted after the laser treatment process.

  6. Hair spray poisoning

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/002705.htm Hair spray poisoning To use the sharing features on this page, please enable JavaScript. Hair spray poisoning occurs when someone breathes in (inhales) ...

  7. High-Temperature Behavior of a High-Velocity Oxy-Fuel Sprayed Cr3C2-NiCr Coating

    Science.gov (United States)

    Kaur, Manpreet; Singh, Harpreet; Prakash, Satya

    2012-08-01

    High-velocity oxy-fuel (HVOF) sprayed coatings have the potential to enhance the high-temperature oxidation, corrosion, and erosion-corrosion resistance of boiler steels. In the current work, 75 pct chromium carbide-25 pct (nickel-20 pct chromium) [Cr3C2-NiCr] coating was deposited on ASTM SA213-T22 boiler steel using the HVOF thermal spray process. High-temperature oxidation, hot corrosion, and erosion-corrosion behavior of the coated and bare steel was evaluated in the air, molten salt [Na2SO4-82 pct Fe2(SO4)3], and actual boiler environments under cyclic conditions. Weight-change measurements were taken at the end of each cycle. Efforts were made to formulate the kinetics of the oxidation, corrosion, and erosion-corrosion. X-ray diffraction (XRD) and field-emission scanning electron microscopy (FE-SEM)/energy dispersive spectroscopy (EDS) techniques were used to analyze the oxidation products. The coating was found to be intact and spallation free in all the environments of the study in general, whereas the bare steel suffered extensive spallation and a relatively higher rate of degradation. The coating was found to be useful to enhance the high-temperature resistance of the steel in all the three environments in this study.

  8. Interacción térmica recubrimiento-sustrato en la proyección a alta velocidad (HVOF de partículas (polvo de WC-Co

    Directory of Open Access Journals (Sweden)

    Sobolev, V. V.

    1995-06-01

    Full Text Available The mathematical simulation of the thermal interaction between a 34CrMo4 (UNS-G41350 steel substrate and a coating formed by the droplets of WC-12 % Co powder particles during HVOF spraying is undertaken. Analysis of the heat transfer processes permitted the investigation of the temperature evolution, coating solidification, substrate fusion and solidification, particular features of the thermal interactions between the substrate and the coating as well as between the successive coating layers. The analysis has also permitted to estimate the optimal conditions of the substrate and the coating structure formation. The obtained results were used in subsequent articles to predict the structure parameters, which agree with the experimental data.

    Se utiliza la simulación matemática para establecer la interacción térmica entre un substrato y un recubrimiento obtenido mediante proyección térmica de alta velocidad, HVOF. El substrato es un acero 34CrMo4(UNS-G41350 y el recubrimiento está formado por la solidificación de gotas semifundidas de partículas de polvo de WC-12 % Co. El análisis del proceso de transferencia de calor permite la investigación de la evolución de la temperatura, la solidificación del recubrimiento, la fusión y posterior solidificación del substrato, las características peculiares de la interacción térmica entre el substrato y la primera capa de recubrimiento, así como con las diferentes capas sucesivas, y la estimación de las condiciones óptimas para la formación de la estructura del substrato y del recubrimiento. Los resultados obtenidos se han utilizado en posteriores artículos para predecir parámetros estructurales que están, por su parte, en concordancia con los datos experimentales.

  9. P-7A将替代P-3C

    Institute of Scientific and Technical Information of China (English)

    张铁权; 高峰; 韩庆

    2001-01-01

    @@ 美国海军早在1987年就提出了P-3C的后继机--"远程空中反潜战飞机"的招标要求.对该机的要求是:能在远离基地2900千米处执行反潜、反舰、布雷、监视、侦察等任务并连续巡航4小时以上,航速为0.55马赫,作战高度在6000米以下,在最大起飞重量、气温32℃时的起飞距离小于2400米.1988年洛克希德公司的P-7A方案入选,1988年10月开始研制,后因某种原因搁置.

  10. Characterization of sprays

    Science.gov (United States)

    Chigier, N.; Mao, C.-P.

    1984-01-01

    It is pointed out that most practical power generation and propulsion systems involve the burning of different types of fuel sprays, taking into account aircraft propulsion, industrial furnaces, boilers, gas turbines, and diesel engines. There has been a lack of data which can serve as a basis for spray model development and validation. A major aim of the present investigation is to fill this gap. Experimental apparatus and techniques for studying the characteristics of fuel sprays are discussed, taking into account two-dimensional still photography, cinematography, holography, a laser diffraction particle sizer, and a laser anemometer. The considered instruments were used in a number of experiments, taking into account three different types of fuel spray. Attention is given to liquid fuel sprays, high pressure pulsed diesel sprays, and coal-water slurry sprays.

  11. Coating Properties of WC-Ni Cold Spray Coating for the Application in Secondary Piping System of Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Kim, JeongWon; Kim, Seunghyun; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

    2015-10-15

    As a result of FAC(flow accelerated corrosion), severe accidents, failure of carbon steel like a Mihama Unit-3 occurred. Chemical composition change of carbon steel or coating to inner surface is one of methods to improve corrosion properties. Among them, thermal spray coating is convenient solution to apply at industry. Powder is melted at blast furnace and ejected to substrate. After adhesion, substrate and coating layer is cooled down and coated layer protects steel from corrosion finally. However high thermal energy is transferred to substrate and coating layer so it leads high thermal residual stress in coating procedure. Besides, high temperature for melting powder makes unexpected chemical reaction of powder like an oxidation or carburization. Whereas, cold spray uses low temperature comparing with other thermal spray. Thermal energy is used for not melting powder but high kinetic energy of powder and plastic deformation during collision. Therefore, fuel such as oxygen-acetylene gas is not needed. It needs carrier gas, compressed air, nitrogen or helium, to increase kinetic energy of powder and move powder to substrate. Comparing cold spray with high velocity oxy fuel (HVOF), one of thermal spray, cold spray coating layer contains only WC and Co. One of other problem about WC is brittleness during coating. To improve deformability of WC, binder metal is added. For example, Co, Cr, Ni, Cu, Al, Fe or etc. Additionally, binder metal lowering melting temperature of composite powder increases coating properties. Among them, Co which is widely used as binder metal maintains mechanical properties like a hardness and improves corrosion properties. Therefore Co is not suitable for binder metal of WC coating. In contrast, Ni has better corrosion resistance to alkaline environment and makes lower melting temperature. Moreover, in a view of cold spray, FCC structure has better deformability than BCC or HCP, and BCC has lowest deformability. WC is BCC structure so it

  12. Tribología de recubrimientos Cermet/NiCrBSi depositados mediante HVOF

    Directory of Open Access Journals (Sweden)

    Guilemany, J. M.

    2004-04-01

    Full Text Available This work consists on a deep tribological study of the WX system composed by a mechanical blend in different compositions of NiCrBSi and WC-12Co powders: 20% NiCrBSi (W2, 40% NiCrBSi (W4 y 60% NiCrBSi (W6. The coatings have been obtained by high velocity oxy-fuel process (HVOF. The measurements made by Ball-On-Disk test are: the friction coefficient is lower than 0.5 and the exchanged energy between the counterparts is under 10 KJ. To quantify the friction wear rate, the volume loss and the track depth, Scanning White Light Interferometry and SEM have been used. The track depth is proportional to the amount of NiCrBSi. A higher percentage of WC-12Co increases the friction wear resistance and decreases the abrasion wear rate (Rubber Wheel test. In all the coatings studied, no diffusion processes are found between the mixed phases, the adhesion between the coatings and the substrate is excellent, the porosity level is below 2% and an increase of microhardness of the coating due to a strengthening of the matrix produced by impacts of solid particles, takes place.

    El trabajo consta de un completo estudio tribológico del sistema WX que consiste en la mezcla mecánica de WC-12Co y NiCrBSi en diferentes proporciones: 20% NiCrBSi (W2, 40% NiCrBSi (W4 y 60% NiCrBSi (W6. Los recubrimientos se han obtenido por proyección térmica de alta velocidad (HVOF. Para todos los sistemas, el coeficiente de fricción es menor que 0.5 y la energía intercambiada entre el par friccionante y el recubrimiento es inferior a 10 KJ. Para cuantificar el desgaste por fricción se han utilizado la profundidad de la huella y el volumen perdido durante el ensayo, obtenidos mediante Interferometría de Barrido de Luz Blanca (SLWI y SEM. La profundidad de la huella sigue una evolución directamente proporcional al contenido en NiCrBSi. Un mayor contenido en WC-12Co aumenta la resistencia al desgaste por fricción y disminuye la velocidad de desgaste por abrasión (ensayo

  13. Evaluation of fatigue strength of WC cermet- and 13Cr steel-sprayed materials; WC cermet oyobi 13Cr ko yosha hifukuzai no hiro kyodo hyoka

    Energy Technology Data Exchange (ETDEWEB)

    Ogawa, T.; Tokaji, K.; Ejima, T. [Gifu University, Gifu (Japan); Kobayashi, Y.; Harada, Y. [Tocalo Co. Ltd., Kobe (Japan)

    1997-10-15

    Rotating bending fatigue tests have been conducted at room temperature in air using the specimens of medium carbon steel (S45C), low alloy steel (SCM435) and titanium alloy (Ti-6Al-4V) with HVOF sprayed coating of a cermet (WC-12%Co) and S45C with WFS sprayed coating of a 13Cr steel (SUS420 J2). The fatigue strength and fracture mechanisms were studied. The fatigue strength evaluated by nominal stress was strongly influenced by substrate materials and the thickness of sprayed coatings. Detailed observation of crack initiation on the coating surface and fracture surface revealed that microcracks initiated at the WC grain boundary coalesced, and then the crack grew rapidly in the coating. Cracks in the substrate were initiated by the stress concentration of the crack in the coating, which was modeled by finite element analysis. For the specimens tested in this study, the fatigue strength of sprayed specimens was dominated by that of sprayed coating. Thus, the fatigue strength could be evaluated uniquely by the true stress on the coating surface. 9 refs., 12 figs., 2 tabs.

  14. Cold spray nozzle design

    Science.gov (United States)

    Haynes, Jeffrey D.; Sanders, Stuart A.

    2009-06-09

    A nozzle for use in a cold spray technique is described. The nozzle has a passageway for spraying a powder material, the passageway having a converging section and a diverging section, and at least the diverging section being formed from polybenzimidazole. In one embodiment of the nozzle, the converging section is also formed from polybenzimidazole.

  15. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  16. The effect of heat treatment and thermal spray processes on the grain growth of nanostructured composite CoNiCrAlY/YSZ powders

    Energy Technology Data Exchange (ETDEWEB)

    Tahari, Mostafa, E-mail: fa.tahari@yahoo.com [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Department of Engineering, Esfarayen University of Technology, Esfarayen-North Khorasan 96619-98195 (Iran, Islamic Republic of); Shamanian, Morteza; Salehi, Mehdi [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2015-10-15

    This research investigated thermal stability of mechanically milled MCrAlY/YSZ composites during heat treatment and high velocity oxy-fuel (HVOF) thermal spray processes. MCrAlY powder was mixed with 5%, 10% and 15% YSZ and then milled for 12 and 24 h. A powder without YSZ reinforcement ball was milled for 12 and 24 h too. The composite powders were annealed for 10 h at 1273 K to investigate thermal stability. Nanocrystalline and commercial powders were deposited on Inconel-617 substrate using the HVOF process. The morphology and thermal stability of mechanically milled and heat treated powders and coatings were investigated using X-ray diffractometry, scanning electron microscopy (SEM) and optical microscopy (OM). It was found that the increase in milling time resulted in the uniform distribution of reinforcements in the γ phase matrix. The uniform distribution of reinforcements caused reduction in grain growth during heat treatment process. On the other hand, increasing YSZ percentage decreased grain growth, but when the YSZ amount exceeded 10%, the ceramic reinforcements could not prevent the grain growth of nanostructure powders. The heat absorbed by nanostructured powders during thermal spraying process resulted in the grain growth of the γ-phase, but due to the presence of YSZ reinforcement, the grain growth was very lower than that of unreinforced coatings. It could be suggested that nanostructure coating formed due to thermo mechanical phenomena occurred in commercial powder particles during thermal spray process. - Highlights: • CoNiCrAlY/YSZ composite. • Nanostructure powder. • Heat treatment of CoNiCrAlY/YSZ.

  17. Thermal Arc Spray Overview

    Science.gov (United States)

    Hafiz Abd Malek, Muhamad; Hayati Saad, Nor; Kiyai Abas, Sunhaji; Mohd Shah, Noriyati

    2013-06-01

    Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

  18. DURABILITY AND TRIBOLOGICAL PROPERTIES OF THERMALLY SPRAYED WC CERMET COATING IN LUBRICATED ROLLING WITH SLIDING CONTACT

    Directory of Open Access Journals (Sweden)

    Mohammad Ali

    2010-09-01

    Full Text Available Durability and tribological properties of thermally sprayed WC-Cr-Ni cermet coating were investigated experimentally in lubricated rolling with sliding contact conditions. By means of the high energy type flame spraying (Hi-HVOF method, the coating was formed onto the axially ground and circumferentially ground roller specimens made of a thermally refined carbon steel. In the experiments, the WC cermet coated steel roller was mated with the carburized hardened steel roller without coating in line contact condition. The coated roller was mated with the smooth non-coated roller under a contact pressure of 1.0 or 1.2 GPa, and it was mated with the rough non-coated roller under a contact pressure of 0.6 or 0.8 GPa. As a result, it was found that in general, the coating on the circumferentially ground substrate shows a lower durability compared with that on the axially ground substrate and this difference appears more distinctly for the higher contact pressure for both smooth mating surface and rough mating surface. It was also found that there are significant differences in the tribological properties of WC cermet coating depending on the contact pressure. In addition, depending on the smooth or rough mating surface, remarkable differences in the tribological properties were found.

  19. Wear resistance of WC/Co HVOF-coatings and galvanic Cr coatings modified by diamond nanoparticles

    Science.gov (United States)

    Kandeva, M.; Grozdanova, T.; Karastoyanov, D.; Assenova, E.

    2017-02-01

    The efforts in the recent 20 years are related to search of ecological solutions in the tribotechnologies for the replacement of galvanic Cr coatings in the contact systems operating under extreme conditions: abrasion, erosion, cavitation, corrosion, shock and vibration loads. One of the solutions is in the composite coatings deposited by high velocity gas-flame process (HVOF). The present paper presents comparative study results for mechanical and tribological characteristics of galvanic Cr coatings without nanoparticles, galvanic Cr coatings modified by diamond nanoparticles NDDS of various concentration 0.6; 10; 15 и 20% obtained under three technological regimes, and composite WC-12Co coating. Comparative results about hardness, wear, wear resistance and friction coefficient are obtained for galvanic Cr-NDDS and WC-12Co coatings operating at equal friction conditions of dry friction on abrasive surface. The WC-12Co coating shows 5.4 to 7 times higher wear resistance compared to the galvanic Cr-NDDS coatings.

  20. Electrochemical Study of Ni20Cr Coatings Applied by HVOF Process in ZnCl2-KCl at High Temperatures

    Science.gov (United States)

    Porcayo-Calderón, J.; Sotelo-Mazón, O.; Casales-Diaz, M.; Ascencio-Gutierrez, J. A.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2014-01-01

    Corrosion behavior of Ni20Cr coatings deposited by HVOF (high velocity oxygen-fuel) process was evaluated in ZnCl2-KCl (1 : 1 mole ratio) molten salts. Electrochemical techniques employed were potentiodynamic polarization curves, open circuit potential, and linear polarization resistance (LPR) measurements. Experimental conditions included static air and temperatures of 350, 400, and 450°C. 304-type SS was evaluated in the same conditions as the Ni20Cr coatings and it was used as a reference material to assess the coatings corrosion resistance. Coatings were evaluated as-deposited and with a grinded surface finished condition. Results showed that Ni20Cr coatings have a better corrosion performance than 304-type SS. Analysis showed that Ni content of the coatings improved its corrosion resistance, and the low corrosion resistance of 304 stainless steel was attributed to the low stability of Fe and Cr and their oxides in the corrosive media used. PMID:25210645

  1. 2001 spray program prospectus

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This report summarizes weed control on Malheur National Wildlife Refuge in 2001. A total of 2,152 acres were sprayed. Pesticide application report records are...

  2. Zolmitriptan Nasal Spray

    Science.gov (United States)

    ... a copy of the manufacturer's information for the patient.To use the nasal spray, follow these steps: ... used to treat certain types of migraine headaches (hemiplegic or basilar) or other types of headaches (such ...

  3. Budesonide Nasal Spray

    Science.gov (United States)

    ... ingredients in budesonide nasal spray. Check the package label for a list of the ingredients.tell your doctor and pharmacist what prescription and nonprescription medications, vitamins, nutritional supplements, and herbal products you are taking or ...

  4. Fluticasone Nasal Spray

    Science.gov (United States)

    ... ingredients in fluticasone nasal spray. Check the package label for a list of the ingredients.tell your doctor and pharmacist what prescription and nonprescription medications, vitamins, nutritional supplements, and herbal products you are taking, or ...

  5. Spray applicator for spraying coatings and other fluids in space

    Science.gov (United States)

    Kuminecz, J. F.; Lausten, M. F. (Inventor)

    1985-01-01

    A self contained spray application is developed for one handed operation in a zero gravity vacuum environment by a free flying astronaut not attached to any spacecraft. This spray applicator eliminates contamination of the operator by back spray. This applicator includes a rigid accumulator containment of a fluid within a flexible bladder the fluid being urged out of the accumulator under pressure through a spray gun. The spray gun includes a spring loaded lockable trigger which controls a valve. When in an open position, the fluid passes through the valve into the ambient environment in the form of a spray. A spray shield is provided which directs the flow of the spray from the applicator by trapping errant particles of spray yet allowing the passage of escaping gases through its material.

  6. Metal atomization spray nozzle

    Science.gov (United States)

    Huxford, Theodore J.

    1993-01-01

    A spray nozzle for a magnetohydrodynamic atomization apparatus has a feed passage for molten metal and a pair of spray electrodes mounted in the feed passage. The electrodes, diverging surfaces which define a nozzle throat and diverge at an acute angle from the throat. Current passes through molten metal when fed through the throat which creates the Lorentz force necessary to provide atomization of the molten metal.

  7. Corrosion Testing of Ni Alloy HVOF Coatings in High Temperature Environments for Biomass Applications

    Science.gov (United States)

    Paul, S.; Harvey, M. D. F.

    2013-03-01

    This paper reports the corrosion behavior of Ni alloy coatings deposited by high velocity oxyfuel spraying, and representative boiler substrate alloys in simulated high temperature biomass combustion conditions. Four commercially available oxidation resistant Ni alloy coating materials were selected: NiCrBSiFe, alloy 718, alloy 625, and alloy C-276. These were sprayed onto P91 substrates using a JP5000 spray system. The corrosion performance of the coatings varied when tested at ~525, 625, and 725 °C in K2SO4-KCl mixture and gaseous HCl-H2O-O2 containing environments. Alloy 625, NiCrBSiFe, and alloy 718 coatings performed better than alloy C-276 coating at 725 °C, which had very little corrosion resistance resulting in degradation similar to uncoated P91. Alloy 625 coatings provided good protection from corrosion at 725 °C, with the performance being comparable to wrought alloy 625, with significantly less attack of the substrate than uncoated P91. Alloy 625 performs best of these coating materials, with an overall ranking at 725 °C as follows: alloy 625 > NiCrBSiFe > alloy 718 ≫ alloy C-276. Although alloy C-276 coatings performed poorly in the corrosion test environment at 725 °C, at lower temperatures (i.e., below the eutectic temperature of the salt mixture) it outperformed the other coating types studied.

  8. Microstructure, Mechanical Properties, and Two-Body Abrasive Wear Behavior of Cold-Sprayed 20 vol.% Cubic BN-NiCrAl Nanocomposite Coating

    Science.gov (United States)

    Luo, Xiao-Tao; Yang, Er-Juan; Shang, Fu-Lin; Yang, Guan-Jun; Li, Chen-Xin; Li, Chang-Jiu

    2014-10-01

    20 vol.% cubic boron nitride (cBN) dispersoid reinforced NiCrAl matrix nanocomposite coating was prepared by cold spray using mechanically alloyed nanostructured composite powders. The as-sprayed nanocomposite coating was annealed at a temperature of 750 °C to enhance the inter-particle bonding. Microstructure of spray powders and coatings was characterized. Vickers microhardness of the coatings was measured. Two-body abrasive wear behavior of the coatings was examined on a pin-on-disk test. It was found that, in mechanically alloyed composite powders, nano-sized and submicro-sized cBN particles are uniformly distributed in nanocrystalline NiCrAl matrix. Dense coating was deposited by cold spray at a gas temperature of 650 °C with the same phases and grain size as those of the starting powder. Vickers hardness test yielded a hardness of 1063 HV for the as-sprayed 20 vol.% cBN-NiCrAl coating. After annealed at 750 °C for 5 h, unbonded inter-particle boundaries were partially healed and evident grain growth of nanocrystalline NiCrAl was avoided. Wear resistance of the as-sprayed 20 vol.% cBN-NiCrAl nanocomposite coating was comparable to the HVOF-sprayed WC-12Co coating. Annealing of the nanocomposite coating resulted in the improvement of wear resistance by a factor of ~33% owing to the enhanced inter-particle bonding. Main material removal mechanisms during the abrasive wear are also discussed.

  9. Measurements in liquid fuel sprays

    Science.gov (United States)

    Chigier, N.

    1984-01-01

    Techniques for studying the events directly preceding combustion in the liquid fuel sprays are being used to provide information as a function of space and time on droplet size, shape, number density, position, angle of flight and velocity. Spray chambers were designed and constructed for: (1) air-assist liquid fuel research sprays; (2) high pressure and temperature chamber for pulsed diesel fuel sprays; and (3) coal-water slurry sprays. Recent results utilizing photography, cinematography, and calibration of the Malvern particle sizer are reported. Systems for simultaneous measurement of velocity and particle size distributions using laser Doppler anemometry interferometry and the application of holography in liquid fuel sprays are being calibrated.

  10. The Three Dimensional Structure and Interaction Studies of HCV p7 in DHPC by Solution NMR

    OpenAIRE

    Cook, Gabriel A.; Dawson, Lindsay A.; Tian, Ye; Opella, Stanley J.

    2013-01-01

    Hepatitis C Virus (HCV) protein p7 plays an important role in the assembly and release of mature virus particles. This small 63-residue membrane protein has been shown to induce channel activity, which may contribute to its functions. p7 is highly conserved throughout the entire range of HCV genotypes, which contributes to making p7 a potential target for anti-viral drugs. The secondary structure of p7 from the J4 genotype and the tilt angles of the helices within bilayers have been previousl...

  11. Performance of high-velocity oxy-fuel-sprayed chromium carbide-nickel chromium coating in an actual boiler environment of a thermal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D. [Industrial Technology Institute, Roorkee (India)

    2007-09-15

    The present study aims to evaluate the performance of a high-velocity oxy-fuel (HVOF)-sprayed Cr{sub 3}C{sub 2}-NiCr (chromium carbide-nickel chromium) coating on a nickel-based super-alloy in an actual industrial environment of a coal-fired boiler, with the objective to protect the boiler super-heater and reheater tubes from hot corrosion. The tests were performed in the platen super heater zone of a coal-fired boiler for 1,000 h at 900 degrees C under cyclic conditions. The Cr{sub 3}C{sub 2}-NiCr coating imparted the necessary protection to the nickel-based super alloy in the given environment. The dense and flat splat structure of the coating, and the formation of oxides of chromium and nickel and their spinels, might have protected the substrate super alloy from the inward permeation of corrosive species.

  12. Nasal spray flu vaccine (image)

    Science.gov (United States)

    The flu vaccine can also be administered as a nasal spray instead of the usual injection method. It can be ... the recombinant influenza vaccine (RIV). The nasal spray flu vaccine (live attenuated influenza vaccine or LAIV) should not ...

  13. Droplets and sprays

    CERN Document Server

    Sazhin, Sergei

    2014-01-01

    Providing a clear and systematic description of droplets and spray dynamic models, this book maximises reader insight into the underlying physics of the processes involved, outlines the development of new physical and mathematical models, and broadens understanding of interactions between the complex physical processes which take place in sprays. Complementing approaches based on the direct application of computational fluid dynamics (CFD), Droplets and Sprays treats both theoretical and practical aspects of internal combustion engine process such as the direct injection of liquid fuel, subcritical heating and evaporation. Includes case studies that illustrate the approaches relevance to automotive applications,  it is also anticipated that the described models can find use in other areas such as in medicine and environmental science.

  14. JIT Spraying and Mitigations

    CERN Document Server

    Bania, Piotr

    2010-01-01

    With the discovery of new exploit techniques, novel protection mechanisms are needed as well. Mitigations like DEP (Data Execution Prevention) or ASLR (Address Space Layout Randomization) created a significantly more difficult environment for exploitation. Attackers, however, have recently researched new exploitation methods which are capable of bypassing the operating system’s memory mitigations. One of the newest and most popular exploitation techniques to bypass both of the aforementioned security protections is JIT memory spraying, introduced by Dion Blazakis. In this article we will present a short overview of the JIT spraying technique and also novel mitigation methods against this innovative class of attacks. An anti-JIT spraying library was created as part of our shellcode execution prevention system.

  15. Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

    Directory of Open Access Journals (Sweden)

    Dmitri GOLJANDIN

    2012-03-01

    Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

  16. Development of thermal sprayed layers for high temperature areas in waste incineration plants

    Energy Technology Data Exchange (ETDEWEB)

    Bendix, D.; Tegeder, G.; Crimmann, P.; Metschke, J.; Faulstich, M. [ATZ Entwicklungszentrum, Sulzbach-Rosenberg (Germany)

    2008-05-15

    Corrosion and wear in the hot gas area of thermal energy plants are severe problems, which often cause premature damage of components. In general, the most components of plants are made of materials, which are not stable under corrosive conditions. For corrosion protection (and also wear protection) and lifetime extension of these components, coatings with more resistant materials are applied. Because of the high concentration of corrosive species and the alternating composition of the atmosphere near to the components, the waste incineration plant is the 'worst case' of high temperature corrosion. Nowadays, the most usual coating process to protect pipes in the waste incineration plants is cladding. In the last few years, alternative processes are under investigation because cladding is very cost-intensive. The specific costs of thermal spraying are much lower than those of cladding. In addition, the coating by thermal spraying reduces the risk of the dilution of substrate and coating material, different materials can be combined (e.g. metal alloys, ceramics) and the thickness of the layer for an acceptable resistance according to corrosion and wear can be drastically reduced. Thermal spraying has the potential to create cost-efficient coatings to protect components in the critical zones of incineration plants. Since many years, ATZ Entwicklungszentrum is involved in the development and/or advancement of materials, technologies and applications of thermal spraying for corrosion and/or wear protection in thermal energy plants. The main focuses of the investigations are layers for components in high temperature areas of waste incineration plants. On the basis of the present results, different coatings (metal alloys, ceramics) and different spray technologies (e.g. HVOF, APS) have been tested by different strategies (corrosion tests under laboratory scale, air cooled material probes inside the hot gas area of an incineration plant and coated pipes in

  17. The HAT-P-7 and HAT-P-11 Star-Planet Systems

    Science.gov (United States)

    Medina, Jennifer; Manrique, Maria; van Hamme, Walter

    2016-03-01

    Radial velocities and KEPLER light curves of the transiting exoplanets HAT-P-7b and HAT-P-11b are analyzed using a general binary star model. The HAT-P-7 system has been a subject of interest due to the irregular orbit of the HAT-P-7b exoplanet with respect to its parent star. HAT-P-7b's orbit has shed light on the diversity of systems that exist in our observable Universe. HAT-P-11 hosts a K type variable star which we were able to analyze with a fourier fit on the light curve data. It is also a host to exoplanet HAT-P-11b which has a slightly inclined orbit. Using our own software, we have calculated the parameters for star-planet pair of HAT-P-7 and HAT-P-11. This presents another way for astronomers to study these complex systems.

  18. Calcitonin Salmon Nasal Spray

    Science.gov (United States)

    ... is important that you get enough calcium and vitamin D while you are using calcitonin salmon. Your doctor may prescribe supplements if your dietary ... examinations of the nose to make sure calcitonin salmon nasal spray is not ... such as vitamins, minerals, or other dietary supplements. You should bring ...

  19. Hot corrosion resistance of high-velocity oxyfuel sprayed coatings on a nickel-base superalloy in molten salt environment

    Science.gov (United States)

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.

    2006-09-01

    No alloy is immune to hot corrosion attack indefinitely. Coatings can extend the lives of substrate materials used at higher temperatures in corrosive environments by forming protective oxides layers that are reasonably effective for long-term applications. This article is concerned with studying the performance of high-velocity oxyfuel (HVOF) sprayed NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings on a nickel-base superalloy at 900 °C in the molten salt (Na2SO4-60% V2O5) environment under cyclic oxidation conditions. The thermogravimetric technique was used to establish kinetics of corrosion. Optical microscope, x-ray diffraction, scanning electron microscopy/electron dispersive analysis by x-ray (SEM/EDAX), and electron probe microanalysis (EPMA) techniques were used to characterize the as-sprayed coatings and corrosion products. The bare superalloy suffered somewhat accelerated corrosion in the given environmental conditions. whereas hot corrosion resistance of all the coated superalloys was found to be better. Among the coating studied, Ni-20Cr coated superalloy imparted maximum hot corrosion resistance, whereas Stellite-6 coated indicated minimum resistance. The hot corrosion resistance of all the coatings may be attributed to the formation of oxides and spinels of nickel, chromium, or cobalt.

  20. Nickel- and iron-based HVOF thermal spray coatings for high temperature corrosion protection in biomass-fired power plant boilers

    OpenAIRE

    Oksa, Maria

    2015-01-01

    Biomass burning for production of electricity and heat has been increasing due to legislation in Europe. Growing awareness of environmental problems has led to strict restrictions on greenhouse emissions in the energy sector, and increased demand for higher use of renewable energy sources and carbon-neutral fuels, such as biomass. There are over 1000 biomass boilers in Europe, and the number is increasing. These plants often face serious problems due to high temperature corrosion. Fouling and...

  1. 采用高速火焰喷涂的耐腐蚀涂层%Corrosion-resistant coating by HVOF spraying

    Institute of Scientific and Technical Information of China (English)

    David Harvey; 王育烽

    2001-01-01

    为使高速火焰喷涂涂层能够成为一种高耐腐蚀性的涂层,对采用不同燃料气体的喷枪和不同耐腐蚀涂层材料的组合进行了试验研究.试验是采用腐蚀试验槽进行的.试验结果表明,采用氢气作燃料气体的DJ2600喷枪和采用镍合金Hastelloy C276作涂层材料所获得的涂层具有优良的耐腐蚀性.

  2. Electrochemical Study of Ni20Cr Coatings Applied by HVOF Process in ZnCl2-KCl at High Temperatures

    Directory of Open Access Journals (Sweden)

    J. Porcayo-Calderón

    2014-01-01

    Full Text Available Corrosion behavior of Ni20Cr coatings deposited by HVOF (high velocity oxygen-fuel process was evaluated in ZnCl2-KCl (1 : 1 mole ratio molten salts. Electrochemical techniques employed were potentiodynamic polarization curves, open circuit potential, and linear polarization resistance (LPR measurements. Experimental conditions included static air and temperatures of 350, 400, and 450°C. 304-type SS was evaluated in the same conditions as the Ni20Cr coatings and it was used as a reference material to assess the coatings corrosion resistance. Coatings were evaluated as-deposited and with a grinded surface finished condition. Results showed that Ni20Cr coatings have a better corrosion performance than 304-type SS. Analysis showed that Ni content of the coatings improved its corrosion resistance, and the low corrosion resistance of 304 stainless steel was attributed to the low stability of Fe and Cr and their oxides in the corrosive media used.

  3. The Three Dimensional Structure and Interaction Studies of HCV p7 in DHPC by Solution NMR

    Science.gov (United States)

    Cook, Gabriel A.; Dawson, Lindsay A.; Tian, Ye; Opella, Stanley J.

    2013-01-01

    Hepatitis C Virus (HCV) protein p7 plays an important role in the assembly and release of mature virus particles. This small 63-residue membrane protein has been shown to induce channel activity, which may contribute to its functions. p7 is highly conserved throughout the entire range of HCV genotypes, which contributes to making p7 a potential target for anti-viral drugs. The secondary structure of p7 from the J4 genotype and the tilt angles of the helices within bilayers have been previously characterized by NMR. Here we describe the three-dimensional structure of p7 in short chain phospholipid (DHPC) micelles, which provide a reasonably effective membrane-mimicking environment that is compatible with solution NMR experiments. Using a combination of chemical shifts and residual dipolar couplings we determined the structure of p7 using an implicit membrane potential combining both CS-Rosetta decoys and Xplor-NIH refinement. The final set of structures has a backbone RMSD of 2.18 Å. Molecular dynamic simulations in NAMD indicate that several side chain interactions might be taking place, and that these could affect the dynamics of the protein. In addition to probing the dynamics of p7, several drug-protein and protein-protein interactions were evaluated. Established channel-blocking compounds such as amantadine, hexamethylene amiloride (HMA), and long alkyl-chain iminosugar derivatives inhibit the ion channel activity of p7. It has also been shown that the protein interacts with the HCV non-structural protein 2 (NS2) at the endoplasmic reticulum, and that this interaction may be important for the infectivity of the virus. Changes in the chemical shift frequencies of solution NMR spectra identify the residues taking part in these interactions. PMID:23841474

  4. Inhibition of hepatitis C virus p7 membrane channels in a liposome-based assay system.

    Science.gov (United States)

    StGelais, Corine; Tuthill, Tobias J; Clarke, Dean S; Rowlands, David J; Harris, Mark; Griffin, Stephen

    2007-10-01

    Chemotherapy for patients chronically infected with hepatitis C virus (HCV) is ineffective in over 50% of cases, generating a high demand for new drug targets. The p7 protein of HCV displays membrane channel activity in vitro and is essential for replication in vivo though its precise role in the virus life cycle is unknown. p7 channel activity can be specifically inhibited by several classes of compounds, making this protein an attractive candidate for drug development, though techniques used to date in characterising this protein are unsuited to compound library screening. Here we describe an assay for the channel forming ability of p7 based on the release of a fluorescent indicator from liposomes. We show that recombinant p7 from genotype 1b HCV causes a dose-dependent release of dye when mixed with liposomes and that this property is enhanced at acidic pH. We demonstrate that this activity is due to the formation of a size-selective pore rather than non-specific disruption of liposomes and that activity can be blocked by amantadine and several other compounds, validating it as a measure of p7 channel function. This system provides the first convenient in vitro assay for exploiting p7 as a therapeutic target.

  5. Numerical modelling of fuel sprays

    Energy Technology Data Exchange (ETDEWEB)

    Bergstroem, C.

    1999-06-01

    The way the fuel is introduced into the combustion chamber is one of the most important parameters for the power output and the generation of emissions in the combustion of liquid fuels. The interaction between the turbulent gas flow field and the liquid fuel droplets, the vaporisation of them and the mixing of the gaseous fuel with the ambient air that are vital parameters in the combustion process. The use of numerical calculations is an important tool to better understand these complex interacting phenomena. This thesis reports on the numerical modelling of fuel sprays in non-reacting cases using an own developed spray module. The spray module uses the stochastic parcel method to represent the spray. The module was made in such manner that it could by coupled with different gas flow solver. Results obtained from four different gas flow solvers are presented in the thesis, including the use of two different kinds of turbulence models. In the first part the spray module is coupled with a k-{eta} based 2-D cylindrical gas flow solver. A thorough sensitivity analysis was performed on the spray and gas flow solver parameters, such as grid size dependence and sensitivity to initial values of k-{eta}. The results of the spray module were also compared to results from other spray codes, e.g. the well known KIVA code. In the second part of this thesis the spray was injected into a turbulent and fully developed crossflow studied. The spray module was attached to a LES (Large Eddy Simulation) based flow solvers enabling the study of the complex structures and time dependent phenomena involved in spray in crossflows. It was found that the spray performs an oscillatory motion and that the Strouhal number in the wake was about 0.1. Different spray breakup models were evaluated by comparing with experimental results 66 refs, 56 figs

  6. Sea Spray Aerosols

    DEFF Research Database (Denmark)

    Butcher, Andrew Charles

    emissions produced directly from bubble bursting as the result of air entrainment from breaking waves and particles generated from secondary emissions of volatile organic compounds. In the first paper, we study the chemical properties of particles produced from several sea water proxies with the use...... of a cloud condensation nuclei ounter. Proxy solutions with high inorganic salt concentrations and some organics produce sea spray aerosol particles with little change in cloud condensation activity relative to pure salts. Comparison is made between a frit based method for bubble production and a plunging...... a relationship between plunging jet particle ux, oceanic particle ux, and energy dissipation rate in both systems. Previous sea spray aerosol studies dissipate an order of magnitude more energy for the same particle ux production as the open ocean. A scaling factor related to the energy expended in air...

  7. Sea Spray Aerosols

    DEFF Research Database (Denmark)

    Butcher, Andrew Charles

    emissions produced directly from bubble bursting as the result of air entrainment from breaking waves and particles generated from secondary emissions of volatile organic compounds. In the first paper, we study the chemical properties of particles produced from several sea water proxies with the use...... of a cloud condensation nuclei ounter. Proxy solutions with high inorganic salt concentrations and some organics produce sea spray aerosol particles with little change in cloud condensation activity relative to pure salts. Comparison is made between a frit based method for bubble production and a plunging...... a relationship between plunging jet particle ux, oceanic particle ux, and energy dissipation rate in both systems. Previous sea spray aerosol studies dissipate an order of magnitude more energy for the same particle ux production as the open ocean. A scaling factor related to the energy expended in air...

  8. Plasma Spray Forming

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In the course of plasma spray, the plasma jet is comprehensively functioned by such effects as thermal pinch, magnetic pinch and mechanical compression and the flow is jetting at a high speed, the energy is concentrated and its center temperature is so high as to reach upwards of 15 000 ℃ which is capable of melting various kinds of materials inclusive of ceramic, it has a broad applied prospects in the fields of automobile, electronics, telecommunications, medical treatment, air navigation & space navigati...

  9. Combustion Characteristics of Sprays

    Science.gov (United States)

    1989-08-01

    regarded by implication or otherwise, or in any way licensing the holder or any other person or corporation, or conveying any rights or permission to...00 _’N 1. TI TLE inctuat Security CZaaafication5 Combustion Characteristics of Sprays 12. PERSONAL AUTHOR(S) Sohrab, Siavash H. 13& TYPE OF REPORT...to ?!HF of rich butane/air 3unsen flames. .lso, the rotacion speed and :he oerodic temDeracure fluc:uations of rotacfng ?HF are examined. :’!naily

  10. Vacuum plasma spray coating

    Science.gov (United States)

    Holmes, Richard R.; Mckechnie, Timothy N.

    1989-01-01

    Currently, protective plasma spray coatings are applied to space shuttle main engine turbine blades of high-performance nickel alloys by an air plasma spray process. Originally, a ceramic coating of yttria-stabilized zirconia (ZrO2.12Y2O3) was applied for thermal protection, but was removed because of severe spalling. In vacuum plasma spray coating, plasma coatings of nickel-chromium-aluminum-yttrium (NiCrAlY) are applied in a reduced atmosphere of argon/helium. These enhanced coatings showed no spalling after 40 MSFC burner rig thermal shock cycles between 927 C (1700 F) and -253 C (-423 F), while current coatings spalled during 5 to 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2.8Y2O3 to the turbine blades of first-stage high-pressure fuel turbopumps utilizing the enhanced NiCrAlY bond-coating process. NiCrAlY bond coating is applied first, with ZrO2.8Y2O3 added sequentially in increasing amounts until a thermal barrier coating is obtained. The enchanced thermal barrier coating has successfully passed 40 burner rig thermal shock cycles.

  11. Spray boom for selectively spraying a herbicidal composition onto dicots

    DEFF Research Database (Denmark)

    2012-01-01

    There is provided a method and spray boom for discriminating cereal crop (monocot) and weeds (dicots). The spray boom includes means for digitally recording an image of a selected area to be treated by a nozzle on the spray boom, whereby a plant material is identified based on a segmentation...... procedure; and means for detecting the edges and estimating the angles of the edges of the leaves so as to discriminate between dicots and monocots; and means for activating one or more of the spray nozzles in response to detected dicots so as to selectively apply the herbicidal composition onto the sensed...... area containing the dicots....

  12. Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-06-01

    Full Text Available Thermally sprayed coatings that are based on FeBCr-related alloy powders are widely used to improve properties such as the surface hardness and wear resistance of a variety of coated metal substrate materials. Gray cast iron is widely used in the automobile industry due to its low cost and performance. In this work Gray cast iron substrate is coated with FeBCr alloy powder to improve its performance. The microstructure and micro abrasive wear performance of both the uncoated substrates and the coated substrates were characterized by optical microscopy as well as by Scanning Electron Microscope (SEM. In addition, X-ray Diffraction (XRD was undertaken in the partial characterization of the coating. The densely layered coating had porosity levels that were below 2.5 % and a high surface hardness, of the order of 980 HV0.1. The coating exhibited excellent wear resistance when subjected to the ball-cratering test method. The low coefficients of friction of hard coating on the substrate were recorded. The wear performance of the coating was nearly 82 % better than that of the substrate, with a 0.05 N load, even under severe three body abrasive conditions.

  13. Fundamental studies of spray combustion

    Energy Technology Data Exchange (ETDEWEB)

    Li, S.C.; Libby, P.A.; Williams, F.A. [Univ. of California, San Diego, CA (United States)

    1997-12-31

    Our research on spray combustion involves both experiment and theory and addresses the characteristics of individual droplets and of sprays in a variety of flows: laminar and turbulent, opposed and impinging. Currently our focus concerns water and fuel sprays in two stage laminar flames, i.e., flames arising, for example from a stream of fuel and oxidizer flowing opposite to an air stream carrying a water spray. Our interest in these flames is motivated by the goals of reducing pollutant emissions and extending the range of stable spray combustion. There remains considerable research to be carried out in order to achieve these goals. Thus far our research on the characteristics of sprays in turbulent flows has been limited to nonreacting jets impinging on a plate but this work will be extended to opposed flows with and without a flame. In the following we discuss details of these studies and our plans for future work.

  14. Tomographic shadowgraphy for spray diagnostics

    OpenAIRE

    Klinner, Joachim; Willert, Christian

    2011-01-01

    This contribution introduces 3-D shadowgraphy which is capable of resolving the placement of the liquid phase within a certain spray volume both spatially and temporally. The method is based on a multiple view camera setup and inline illumination provided by current pulsed LEDs. The quality of spray reconstruction was investigated using experimental data from multiple view shadowgraphs of hollow cone and flat fan water sprays. After calibration and determination of a 3-D mapping f...

  15. Genomic analysis of carbon monoxide utilization and butanol production by Clostridium carboxidivorans strain P7.

    Directory of Open Access Journals (Sweden)

    Guillaume Bruant

    Full Text Available Increasing demand for the production of renewable fuels has recently generated a particular interest in microbial production of butanol. Anaerobic bacteria, such as Clostridium spp., can naturally convert carbohydrates into a variety of primary products, including alcohols like butanol. The genetics of microorganisms like Clostridium acetobutylicum have been well studied and their solvent-producing metabolic pathways characterized. In contrast, less is known about the genetics of Clostridium spp. capable of converting syngas or its individual components into solvents. In this study, the type of strain of a new solventogenic Clostridium species, C. carboxidivorans, was genetically characterized by genome sequencing. C. carboxidivorans strain P7(T possessed a complete Wood-Ljungdahl pathway gene cluster, involving CO and CO(2 fixation and conversion to acetyl-CoA. Moreover, with the exception of an acetone production pathway, all the genetic determinants of canonical ABE metabolic pathways for acetate, butyrate, ethanol and butanol production were present in the P7(T chromosome. The functionality of these pathways was also confirmed by growth of P7(T on CO and production of CO(2 as well as volatile fatty acids (acetate and butyrate and solvents (ethanol and butanol. P7(T was also found to harbour a 19 Kbp plasmid, which did not include essential or butanol production related genes. This study has generated in depth knowledge of the P7(T genome, which will be helpful in developing metabolic engineering strategies to improve C. carboxidivorans's natural capacity to produce potential biofuels from syngas.

  16. Plasma spraying system with distributed controlling

    Institute of Scientific and Technical Information of China (English)

    李春旭; 陈克选; 张成

    2003-01-01

    A distributed control system is designed for plasma spraying equipment and the configurations of system software and hardware is discussed. Through founding an expert database, the spraying process parameters are worked out and the initialization and control of spraying process are realized. The plasma spraying system with this control configuration can simplify the spraying operation, improve automation level of spray process, and approach the experience criterion as soon as possible.

  17. Microplasma sprayed hydroxyapatite coatings

    CERN Document Server

    Dey, Arjun

    2015-01-01

    ""This unique book on development of microplasma sprayed HAp coating has been organized in a very compact yet comprehensive manner. This book also highlights the horizons of future research that invites the attention of global community, particularly those in bio-medical materials and bio-medical engineering field. This book will surely act as a very useful reference material for both graduate/post-graduate students and researchers in the field of biomedical, orthopedic and manufacturing engineering and research. I truly believ that this is the first ever effort which covers almost all the

  18. Spray algorithm without interface construction

    Science.gov (United States)

    Al-Kadhem Majhool, Ahmed Abed; Watkins, A. P.

    2012-05-01

    This research is aimed to create a new and robust family of convective schemes to capture the interface between the dispersed and the carrier phases in a spray without the need to build up the interface boundary. The selection of the Weighted Average Flux (WAF) scheme is due to this scheme being designed to deal with random flux scheme which is second-order accurate in space and time. The convective flux in each cell face utilizes the WAF scheme blended with Switching Technique for Advection and Capturing of Surfaces (STACS) scheme for high resolution flux limiters. In the next step, the high resolution scheme is blended with the WAF scheme to provide the sharpness and boundedness of the interface by using switching strategy. In this work, the Eulerian-Eulerian framework of non-reactive turbulent spray is set in terms of theoretical proposed methodology namely spray moments of drop size distribution, presented by Beck and Watkins [1]. The computational spray model avoids the need to segregate the local droplet number distribution into parcels of identical droplets. The proposed scheme is tested on capturing the spray edges in modelling hollow cone sprays without need to reconstruct two-phase interface. A test is made on simple comparison between TVD scheme and WAF scheme using the same flux limiter on convective flow hollow cone spray. Results show the WAF scheme gives a better prediction than TVD scheme. The only way to check the accuracy of the presented models is by evaluating the spray sheet thickness.

  19. Purification and characterization of an antimicrobial peptide produced by Bacillus sp. strain P7

    OpenAIRE

    Fernández Soto, Paulina Alexandra

    2014-01-01

    This study reports a potential novel antimicrobial peptide with narrow spectrum activity against S. aureus NCTC 7447, produced by Bacillus tequilensis. Further studies to improve AMP-P7 purification and characterization are requered to establish its potential used in medicine and industry.

  20. Pearl & Hermes Atoll Site P7 9/27/2002 23-24M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 23 and 24 meters along a permanent transect.

  1. Pearl & Hermes Atoll Site P7 9/27/2002 2-3M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 2 and 3 meters along a permanent transect.

  2. Pearl & Hermes Atoll Site P7 9/27/2002 5-6M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 5 and 6 meters along a permanent transect.

  3. Pearl & Hermes Atoll Site P7 9/27/2002 6-7M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 6 and 7 meters along a permanent transect.

  4. Pearl & Hermes Atoll Site P7 9/27/2002 22-23M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 22 and 23 meters along a permanent transect.

  5. Pearl & Hermes Atoll Site P7 9/27/2002 54-55M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 54 and 55 meters along a permanent transect.

  6. Pearl & Hermes Atoll Site P7 9/27/2002 10-11M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 10 and 11 meters along a permanent transect.

  7. Pearl & Hermes Atoll Site P7 9/27/2002 14-15M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 14 and 15 meters along a permanent transect.

  8. Transverse relaxation dispersion of the p7 membrane channel from hepatitis C virus reveals conformational breathing

    Energy Technology Data Exchange (ETDEWEB)

    Dev, Jyoti; Brüschweiler, Sven [Harvard Medical School, Department of Biological Chemistry and Molecular Pharmacology (United States); Ouyang, Bo [Chinese Academy of Sciences, State Key Laboratory of Molecular Biology, Shanghai Institute of Biochemistry and Cell Biology (China); Chou, James J., E-mail: james-chou@hms.harvard.edu [Harvard Medical School, Department of Biological Chemistry and Molecular Pharmacology (United States)

    2015-04-15

    The p7 membrane protein encoded by hepatitis C virus (HCV) assembles into a homo-hexamer that selectively conducts cations. An earlier solution NMR structure of the hexameric complex revealed a funnel-like architecture and suggests that a ring of conserved asparagines near the narrow end of the funnel are important for cation interaction. NMR based drug-binding experiments also suggest that rimantadine can allosterically inhibit ion conduction via a molecular wedge mechanism. These results suggest the presence of dilation and contraction of the funnel tip that are important for channel activity and that the action of the drug is attenuating this motion. Here, we determined the conformational dynamics and solvent accessibility of the p7 channel. The proton exchange measurements show that the cavity-lining residues are largely water accessible, consistent with the overall funnel shape of the channel. Our relaxation dispersion data show that residues Val7 and Leu8 near the asparagine ring are subject to large chemical exchange, suggesting significant intrinsic channel breathing at the tip of the funnel. Moreover, the hinge regions connecting the narrow and wide regions of the funnel show strong relaxation dispersion and these regions are the binding sites for rimantadine. Presence of rimantadine decreases the conformational dynamics near the asparagine ring and the hinge area. Our data provide direct observation of μs–ms dynamics of the p7 channel and support the molecular wedge mechanism of rimantadine inhibition of the HCV p7 channel.

  9. Pearl & Hermes Atoll Site P7 9/27/2002 55-56M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 55 and 56 meters along a permanent transect.

  10. Pearl & Hermes Atoll Site P7 9/27/2002 24-25M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 24 and 25 meters along a permanent transect.

  11. Pearl & Hermes Atoll Site P7 9/27/2002 3-4M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 3 and 4 meters along a permanent transect.

  12. Pearl & Hermes Atoll Site P7 9/27/2002 1-2M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 1 and 2 meters along a permanent transect.

  13. Pearl & Hermes Atoll Site P7 9/27/2002 27-28M

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — One-meter-square (1 meter x 1 meter) benthic substrate at Pearl & Hermes Atoll, site P7 (27.864 N, 175.792 W), between 27 and 28 meters along a permanent transect.

  14. Indoor spray measurement of spray drift potential using a spray drift test bench : effect of drift-reducing nozzle types, spray boom height, nozzle spacing and forward speed

    NARCIS (Netherlands)

    Moreno Ruiz, J.R.

    2014-01-01

    In a series of indoor experiments spray drift potential was assessed when spraying over a spray drift testbench with two different driving speeds, 2m/s and 4m/s, two different spray boom heights, 30 cm and 50 cm, and two different nozzle spacing, 25 cm and 50 cm, for six different nozzle types. The

  15. Selections from 2015: EGSY8p7, the Galaxy Far, Far Away

    Science.gov (United States)

    Kohler, Susanna

    2015-12-01

    Editors Note:In these last two weeks of 2015, well be looking at a few selections from among the most-downloaded paperspublished in AAS journals this year. The usual posting schedule will resume after the AAS winter meeting.Ly Emission from a Luminous z = 8.68 Galaxy: Implications for Galaxies as Tracers of Cosmic ReionizationPublished August 2015Main takeaway:A team led by Adi Zitrin (Hubble Fellow at California Institute of Technology) detected Ly emission in the bright galaxy EGSY8p7 using the MOSFIRE spectrograph at Keck Observatory. From this emission line, they calculated that the galaxy has an astonishing redshift of z=8.68.Why its interesting:This spectroscopic confirmation crowned EGSY8p7 as the record-holder for the farthest-known (and therefore oldest) galaxy. Its redshift shattered the previous record, a galaxy at z=7.73.Why its even more interesting than that:Spectroscopic detection of emission in EGSY8p7 with MOSFIRE. The black line is the raw data; the red line shows the best-fit model to the data. [Zitrin et al. 2015]Based on our understanding of how the universe evolved, the detection of Ly emission from this galaxy came as a surprise. At EGSY8p7s redshift of 8.68, the universe was still full of clouds of neutral hydrogen that should have absorbed the galaxys Ly emission long before it reached us. So what does it mean that we do see Ly emission from EGSY8p7? The reionization of the universe through which the neutral hydrogen clouds were made transparent may have been a patchy process. In particular, EGSY8p7 might have emitted an unusual amount of ionizing radiation, creating an early ionized bubble around it that allowed the Ly emission to escape.CitationAdi Zitrin et al 2015 ApJ 810 L12. doi:10.1088/2041-8205/810/1/L12

  16. Developing a dispersant spraying capability

    Energy Technology Data Exchange (ETDEWEB)

    Gill, S.D.

    1979-01-01

    In developing a national dispersant spraying capability, the Canadian Coast Guard (CCG) has undertaken a modification program to enable the conventional offshore spraying gear to be mounted on almost any vessel of convenience. Smaller, more versatile inshore spraying vessels and pumps have been designed and built. With the popularization of concentrated dispersants, the inshore pumping equipment can be used aboard hovercraft for special application situations. A program of acquiring mobile dispersant storage tanks has been undertaken with auxiliary equipment that will facilitate the shipment of dispersants in bulk by air freight. Work also has commenced on extending the dispersant application program to include the CCG fleet of helicopters.

  17. Ultrasonic Plasma Spray--A New Plasma Spray Process

    Institute of Scientific and Technical Information of China (English)

    LU Zhi-qing; ZHANG Hua-tang; WEN Xiong-wei; LI Lu-ming

    2004-01-01

    The method of arc- ultrasonic is introduced into plasma spray process. The process of spray ZrO2-NiCoCr AlY thermal barrier coatings (TBCs) using air plasma spray (APS) process is studied. A exciting source which can be adjusted from audio frequency to several hundred thousand Hertz is designed successfully. The ultrasonic exciting source is coupled with conventional DC spraying power supply. A few ultrasonic frequencies are selected in the testing. Several parts of the coatings with the coupling arc- ultrasonic are compared with the coatings without it. The results show: with 50 kHz and 80 kHz ultrasound, the coating qualities are improved, whereas 30 kHz has an opposite effect.

  18. HAT-P-7: A Retrograde or Polar Orbit, and a Third Body

    Science.gov (United States)

    Winn, Joshua N.; Johnson, John Asher; Albrecht, Simon; Howard, Andrew W.; Marcy, Geoffrey W.; Crossfield, Ian J.; Holman, Matthew J.

    2009-01-01

    We showed that the exoplanet HAT-P-7b has an extremely tilted orbit, with a true angle of at least 86 degrees with respect to its parent star's equatorial plane, and a strong possibility of retrograde motion. We also report evidence for an additional planet or companion star. The Rossiter-McLaughlin effect was found to be a blueshift during the first half of the transit and a redshift during the second half, an inversion of the usual pattern, implying that the angle between the sky-projected orbital and stellar angular momentum vectors is 182.5 plus or minus 9.4 degrees. The third body is implicated by excess RV variation of the host star over 2 yr. Some possible explanations for the tilted orbit of HAT-P-7b are a close encounter with another planet, the Kozai effect, and resonant capture by an inward-migrating outer planet.

  19. Kepler's optical phase curve of the exoplanet HAT-P-7b.

    Science.gov (United States)

    Borucki, W J; Koch, D; Jenkins, J; Sasselov, D; Gilliland, R; Batalha, N; Latham, D W; Caldwell, D; Basri, G; Brown, T; Christensen-Dalsgaard, J; Cochran, W D; DeVore, E; Dunham, E; Dupree, A K; Gautier, T; Geary, J; Gould, A; Howell, S; Kjeldsen, H; Lissauer, J; Marcy, G; Meibom, S; Morrison, D; Tarter, J

    2009-08-01

    Ten days of photometric data were obtained during the commissioning phase of the Kepler mission, including data for the previously known giant transiting exoplanet HAT-P-7b. The data for HAT-P-7b show a smooth rise and fall of light from the planet as it orbits its star, punctuated by a drop of 130 +/- 11 parts per million in flux when the planet passes behind its star. We interpret this as the phase variation of the dayside thermal emission plus reflected light from the planet as it orbits its star and is occulted. The depth of the occultation is similar in photometric precision to the detection of a transiting Earth-size planet for which the mission was designed.

  20. First Evidence of a Retrograde Orbit of Transiting Exoplanet HAT-P-7b

    CERN Document Server

    Narita, Norio; Hirano, Teruyuki; Tamura, Motohide

    2009-01-01

    We present the first evidence of a retrograde orbit of the transiting exoplanet HAT-P-7b. The discovery is based on a measurement of the Rossiter-McLaughlin effect with the Subaru HDS during a transit of HAT-P-7b, occured on UT 2008 May 30. Our model shows that the spin-orbit alignment angle of this planet is $\\lambda = -132.6^{\\circ} (+12.6^{\\circ}, -21.5^{\\circ})$. The existence of such a retrograde planet had been predicted by recent planetary migration models considering planet-planet scattering processes or the Kozai migration. Our finding provides an important milestone that supports such dynamic migration theories.

  1. Asteroseismic inference on the spin-orbit misalignment and stellar parameters of HAT-P-7

    CERN Document Server

    Lund, Mikkel N; Aguirre, Victor Silva; Houdek, Günter; Casagrande, Luca; Van Eylen, Vincent; Campante, Tiago L; Karoff, Christoffer; Kjeldsen, Hans; Albrecht, Simon; Chaplin, William J; Nielsen, Martin Bo; Degroote, Pieter; Davies, Guy R; Handberg, Rasmus

    2014-01-01

    The measurement of obliquities in star-planet systems is of great importance for the understanding of planet system formation and evolution. The bright and well studied HAT-P-7 system is intriguing as several Rossiter-McLaughlin (RM) measurements found a large projected obliquity in this system, but it was so far not possible to determine if the orbit is polar and/or retrograde. The goal of this study is to measure the stellar inclination and hereby the full 3D obliquity of the HAT-P-7 system instead of only the 2D projection as measured by the RM effect. In addition we provide an updated set of stellar parameters for the star. We use the full set of available observations from Kepler spanning Q0-Q17 to produce the power spectrum of HAT-P-7. We extract oscillation mode frequencies via an MCMC peak-bagging routine, and use the results from this to estimate the stellar inclination angle. Combining this with the projected obliquity from RM and the inclination of the orbital plane allows us to determine the stell...

  2. Spray nozzle for fire control

    Science.gov (United States)

    Papavergos, Panayiotis G.

    1990-09-01

    The design of a spray nozzle for fire control is described. It produces a spray of gas and liquid having an oval transverse cross section and it comprises a mixing chamber with an oval transverse cross section adapted to induce a toroidal mixing pattern in pressurized gas and liquid introduced to the mixing chamber through a plurality of inlets. In a preferred embodiment the mixing chamber is toroidal. The spray nozzle produces an oval spray pattern for more efficient wetting of narrow passages and is suitable for fire control systems in vehicles or other confined spaces. Vehicles to which this invention may be applied include trains, armoured vehicles, ships, hovercraft, submarines, oil rigs, and most preferably, aircraft.

  3. Oxidation behavior of Fe40Al-xWC composite coatings obtained by high-velocity oxygen fuel thermal spray

    Institute of Scientific and Technical Information of China (English)

    XIANG Jun-huai; ZHU Xing-he; CHEN Gang; DUAN Zhi; LIN Yan; LIU Ying

    2009-01-01

    The Fe40Al-xWC (x=0,10,12,15) coatings with dense structure were successfully deposited by high-velocity oxygen fuel (HVOF) spraying of a mixture of Fe,Al and WC powders.The objective of the present work is to provide insight into the oxidation behavior of the as-deposited coatings at 650 ℃ under 0.1 Mpa flowing pure O_2.The present results show differences in the oxidation behavior of Fe40Al coating and Fe40Al-xWC composite coatings.The irregular Fe_2O_3 layer is seen on the top surface of the composite coatings.Fe40Al coating and Fe40Al-15WC composite coating both suffer a catastrophic corrosion due to the formation of a porous structure during 24 h of oxidation.However,Fe40Al-10WC and Fe40Al-12WC composite coatings show a good oxidation resistance behavior due to their dense structure.

  4. Protein P7 of the cystovirus φ6 is located at the three-fold axis of the unexpanded procapsid.

    Directory of Open Access Journals (Sweden)

    Garrett Katz

    Full Text Available The objective of this study was to determine the location of protein P7, the RNA packaging factor, in the procapsid of the φ6 cystovirus. A comparison of cryo-electron microscopy high-resolution single particle reconstructions of the φ6 complete unexpanded procapsid, the protein P2-minus procapsid (P2 is the RNA directed RNA-polymerase, and the P7-minus procapsid, show that prior to RNA packaging the P7 protein is located near the three-fold axis of symmetry. Difference maps highlight the precise position of P7 and demonstrate that in P7-minus particles the P2 proteins are less localized with reduced densities at the three-fold axes. We propose that P7 performs the mechanical function of stabilizing P2 on the inner protein P1 shell which ensures that entering viral single-stranded RNA is replicated.

  5. Microstructure and Properties of Cu Coating Fabricated onto Diamond-Cu Substrate by Low-Temperature HVOF Process

    Science.gov (United States)

    Liu, Min; Yang, Kun; Deng, Chun-ming; Deng, Chang-guang; Zhou, Ke-song

    2016-12-01

    Diamond-Cu composites have been considered to be the next generation of electronic packing materials. One of the key stumbles for such an application is the joining problem between diamond-Cu composites and other materials due to the poor wettability of the diamond particles in the composites. In order to overcome this hurdle, pure Cu powder was thermally sprayed onto diamond-Cu substrate by low-temperature high-velocity oxygen fuel spraying process. Microstructure and some fundamental properties of the coating obtained were systematically investigated, and morphologies of the single splat deposited on the diamond-Cu substrate were also observed. The splats obtained have good adhesion with the substrate as fine particles flattened sufficiently, while the coarse particles were significantly deformed. The coating was quite dense with porosity lower than 1%, oxygen content under 0.5% and thermal conductivity about 266 Wm-1 K-1 and still remained on the diamond-Cu substrate after 50 thermal shock cycles between 300 °C and water bath at room temperature. Meanwhile, the solderability of the coating was significantly improved. Therefore, Cu coating deposited on diamond-Cu substrate by low-temperature high-velocity oxygen fuel spraying process can be beneficial in electronic industry assisting with soldering and improved wettability for joining of other materials.

  6. Properties of Spray Dried Food and Spray Drying Characteristics

    Science.gov (United States)

    Katoh, Fumio

    The following conclusions are obtained, studying properties of spray dried food and drying characteristics. (a) Dried particles are similar to spray droplets in size distribution (y=2.5), and particle count distribution is arranged as (dn/dx = ae-bx). (b) The ratio of the particle diameters before and after drying is calculated with moisture before and after drying, and porosity is given as (εp = ww4). (c) The standard drying method is presented to evaluate accurately drying problems at a certain standard. (d) Equilibrium moisture at 20 up to 100°C are summarized in terms of adsorption potential. (e) It makes clear that calulation based on the theory of residence time and drying time represents well complex spray drying characteristics.

  7. A Bayesian analysis of HAT-P-7b using the EXONEST algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Placek, Ben [Department of Physics, University at Albany (SUNY), Albany NY (United States); Knuth, Kevin H. [Department of Physics, University at Albany (SUNY), Albany NY, USA and Department of Informatics, University at Albany (SUNY), Albany NY (United States)

    2015-01-13

    The study of exoplanets (planets orbiting other stars) is revolutionizing the way we view our universe. High-precision photometric data provided by the Kepler Space Telescope (Kepler) enables not only the detection of such planets, but also their characterization. This presents a unique opportunity to apply Bayesian methods to better characterize the multitude of previously confirmed exoplanets. This paper focuses on applying the EXONEST algorithm to characterize the transiting short-period-hot-Jupiter, HAT-P-7b (also referred to as Kepler-2b). EXONEST evaluates a suite of exoplanet photometric models by applying Bayesian Model Selection, which is implemented with the MultiNest algorithm. These models take into account planetary effects, such as reflected light and thermal emissions, as well as the effect of the planetary motion on the host star, such as Doppler beaming, or boosting, of light from the reflex motion of the host star, and photometric variations due to the planet-induced ellipsoidal shape of the host star. By calculating model evidences, one can determine which model best describes the observed data, thus identifying which effects dominate the planetary system. Presented are parameter estimates and model evidences for HAT-P-7b.

  8. A Bayesian analysis of HAT-P-7b using the EXONEST algorithm

    Science.gov (United States)

    Placek, Ben; Knuth, Kevin H.

    2015-01-01

    The study of exoplanets (planets orbiting other stars) is revolutionizing the way we view our universe. High-precision photometric data provided by the Kepler Space Telescope (Kepler) enables not only the detection of such planets, but also their characterization. This presents a unique opportunity to apply Bayesian methods to better characterize the multitude of previously confirmed exoplanets. This paper focuses on applying the EXONEST algorithm to characterize the transiting short-period-hot-Jupiter, HAT-P-7b (also referred to as Kepler-2b). EXONEST evaluates a suite of exoplanet photometric models by applying Bayesian Model Selection, which is implemented with the MultiNest algorithm. These models take into account planetary effects, such as reflected light and thermal emissions, as well as the effect of the planetary motion on the host star, such as Doppler beaming, or boosting, of light from the reflex motion of the host star, and photometric variations due to the planet-induced ellipsoidal shape of the host star. By calculating model evidences, one can determine which model best describes the observed data, thus identifying which effects dominate the planetary system. Presented are parameter estimates and model evidences for HAT-P-7b.

  9. Organo-Zintl Clusters [P7R4]: A New Class of Superalkalis.

    Science.gov (United States)

    Giri, Santanab; Reddy, G N; Jena, Puru

    2016-03-03

    Zintl ions composed of Group 13, 14, and 15 elements are multiply charged cluster anions that form the building blocks of the Zintl phase. Superalkalis, on the other hand, are cationic clusters that mimic the chemistry of the alkali atoms. It is, therefore, counterintuitive to expect that Zintl anions can be used as a core to construct superalkalis. In this paper, using density functional theory, we show that this is indeed possible. The results are compared with calculations at the MP2 level of theory. A systematic study of a P7(3-) Zintl core decorated with organic ligands [R = Me, CH2Me, CH(Me)2 and C(Me)3] shows that the ionization energies of some of the P7R4 species are smaller than those of the alkali atoms and hence can be classified as superalkalis. This opens the door to the design and synthesis of a new class of superalkali moieties apart from the traditional ones composed of only inorganic elements.

  10. 热循环对锅炉管热喷涂Ni-Cr基纳米涂层的影响%Effect of thermal cycle on Ni-Cr based nanostructured thermal spray coating in boiler tubes

    Institute of Scientific and Technical Information of China (English)

    V.SENTHILKUMAR; B.THIYAGARAJAN; M.DURAISELVAM; K.KARTHICK

    2015-01-01

    采用机械球磨法制备Ni-Cr基纳米原料粉末.粉末颗粒在行星球磨机中反复经历焊合、碎裂和重焊合过程.采用超音速火焰喷涂工艺(HVOF)在碳钢管上喷涂球磨纳米粉末.利用金相显微镜、XRD、扫描电子显微镜(SEM),高分辨透射电子显微镜(HR-TEM)、能谱(EDS)和显微硬度测试对原料粉和HVOF喷涂涂层进行表征.对喷涂和未喷涂试样进行热循环分析,研究相、冶金性能和显微硬度的变化.与传统喷涂试样相比,Ni-Cr纳米涂层试样具有更高的力学和冶金性能.与传统涂层相比,纳米涂层的显微组织更均匀和紧密.%Ni-Cr based nanostructured feedstock powder was prepared by mechanical milling technique involving repeated welding, fracturing, and re-welding of powder particles in a planetary ball mill. The milled nanocrystalline powders were used to coat carbon steel tubes using high velocity oxygen fuel (HVOF) thermal spraying process. The characterization of the feedstock powder and HVOF coated substrates was performed using optical microscope, X-ray diffractometer (XRD), scanning electron microscope (SEM), high resolution transmission electron microscope (HR-TEM), energy dispersive spectrometer (EDS) and microhardness tests. The coated and uncoated samples were subjected to different thermal cycles and characterized for their phase changes, metallurgical changes and microhardness variations. Ni-Cr nanostructured coated samples exhibited higher mechanical and metallurgical properties compared to their conventionally coated counter parts. The results showed that the nanostructured coating possessed a more uniform and denser microstructure than the conventional coating.

  11. Officials: Aerial Spraying Working Against Miami Mosquitoes

    Science.gov (United States)

    ... 160274.html Officials: Aerial Spraying Working Against Miami Mosquitoes The insects are to blame for first cases ... 2016 (HealthDay News) -- Aerial spraying is killing many mosquitoes in a part of Miami where the insects ...

  12. Computer simulation to arc spraying

    Institute of Scientific and Technical Information of China (English)

    梁志芳; 李午申; 王迎娜

    2004-01-01

    The arc spraying process is divided into two stages: the first stage is atomization-spraying stream (ASS) and the second one is spraying deposition (SD). Then study status is described of both stages' physical model and corresponding controlling-equation. Based on the analysis of study status, the conclusion as follows is got. The heat and mass transfer models with two or three dimensions in ASS stage should be established to far deeply analyses the dynamical and thermal behavior of the overheat droplet. The statistics law of overheated droplets should be further studied by connecting simulation with experiments. More proper validation experiments should be designed for flattening simulation to modify the models in SD stage.

  13. The 2016 Thermal Spray Roadmap

    Science.gov (United States)

    Vardelle, Armelle; Moreau, Christian; Akedo, Jun; Ashrafizadeh, Hossein; Berndt, Christopher C.; Berghaus, Jörg Oberste; Boulos, Maher; Brogan, Jeffrey; Bourtsalas, Athanasios C.; Dolatabadi, Ali; Dorfman, Mitchell; Eden, Timothy J.; Fauchais, Pierre; Fisher, Gary; Gaertner, Frank; Gindrat, Malko; Henne, Rudolf; Hyland, Margaret; Irissou, Eric; Jordan, Eric H.; Khor, Khiam Aik; Killinger, Andreas; Lau, Yuk-Chiu; Li, Chang-Jiu; Li, Li; Longtin, Jon; Markocsan, Nicolaie; Masset, Patrick J.; Matejicek, Jiri; Mauer, Georg; McDonald, André; Mostaghimi, Javad; Sampath, Sanjay; Schiller, Günter; Shinoda, Kentaro; Smith, Mark F.; Syed, Asif Ansar; Themelis, Nickolas J.; Toma, Filofteia-Laura; Trelles, Juan Pablo; Vassen, Robert; Vuoristo, Petri

    2016-12-01

    Considerable progress has been made over the last decades in thermal spray technologies, practices and applications. However, like other technologies, they have to continuously evolve to meet new problems and market requirements. This article aims to identify the current challenges limiting the evolution of these technologies and to propose research directions and priorities to meet these challenges. It was prepared on the basis of a collection of short articles written by experts in thermal spray who were asked to present a snapshot of the current state of their specific field, give their views on current challenges faced by the field and provide some guidance as to the R&D required to meet these challenges. The article is divided in three sections that deal with the emerging thermal spray processes, coating properties and function, and biomedical, electronic, aerospace and energy generation applications.

  14. Zintl Salts Ba2P7X (X = Cl, Br, and I: Synthesis, Crystal, and Electronic Structures

    Directory of Open Access Journals (Sweden)

    Juli-Anna Dolyniuk

    2013-08-01

    Full Text Available Two barium phosphide halides, Ba2P7Br and Ba2P7I, were synthesized and structurally characterized by single crystal X-ray diffraction. Both compounds crystallize in the monoclinic space group P21/m (No. 11 and are isostructural to Ba2P7Cl. The crystal structures of Ba2P7X (X = Cl, Br, I feature the presence of heptaphosphanortricyclane P73− clusters along with halogen anions and barium cations. According to the Zintl concept, Ba2P7X compounds are electron-balanced semiconductors. Quantum-chemical calculations together with UV-Visible spectroscopy confirm the title compounds are wide bandgap semiconductors. The bonding in the P73− clusters was analyzed by means of electron localization function. The elemental compositions were confirmed using energy dispersive X-ray spectroscopy.

  15. High temperature corrosion of thermally sprayed NiCr- and amorphous Fe-based coatings covered with a KCl-K{sub 2}SO{sub 4} salt

    Energy Technology Data Exchange (ETDEWEB)

    Varis, T.; Suhonen, T.; Tuurna, S.; Ruusuvuori, K.; Holmstroem, S.; Salonen, J. [VTT, Espoo (Finland); Bankiewicz, D.; Yrjas, P. [Aabo Akademi Univ., Turku (Finland)

    2010-07-01

    New process conditions due to the requirement of higher efficiency together with the use of high-chlorine and alkali containing fuels such as biomass and waste fuels for heat and electricity production will challenge the resistance and life of tube materials. In conventional materials the addition of alloying elements to increase the corrosion resistance in aggressive combustion conditions increases costs relatively rapidly. Thermally sprayed coating offer promising, effective, flexible and cost efficient solutions to fulfill the material needs for the future. Some heat exchanger design alteractions before global commercialization have to be overcome, though. High temperature corrosion in combustion plants can occur by a variety of mechanisms including passive scale degradation with subsequent rapid scaling, loss of adhesion and scale detachment, attack by melted or partly melted deposits via fluxing reactions and intergranular-/interlamellar corrosion. A generally accepted model of the ''active oxidation'' attributes the responsibility for inducing corrosion to chlorine. The active oxidation mechanism plays a key role in the thermally sprayed coatings due to their unique lamellar structure. In this study, the corrosion behaviour of NiCr (HVOF and Wire Arc), amorphous Fe-based, and Fe13Cr (Wire Arc) thermally sprayed coatings, were tested in the laboratory under simplified biomass combustion conditions. The tests were carried out by using a KCl-K{sub 2}SO{sub 4} salt mixture as a synthetic biomass ash, which was placed on the materials and then heat treated for one week (168h) at two different temperatures (550{sup 0}C and 600 C) and in two different gas atmospheres (air and air+30%H{sub 2}O). After the exposures, the metallographic cross sections of the coatings were studied with SEM/EDX analyzer. The results showed that the coatings behaved relatively well at the lower test temperature while critical corrosion through the lamella boundaries

  16. Spray casting project final report

    Energy Technology Data Exchange (ETDEWEB)

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  17. Two different conformations in hepatitis C virus p7 protein account for proton transport and dye release.

    Science.gov (United States)

    Gan, Siok Wan; Surya, Wahyu; Vararattanavech, Ardcharaporn; Torres, Jaume

    2014-01-01

    The p7 protein from the hepatitis C virus (HCV) is a 63 amino acid long polypeptide that is essential for replication, and is involved in protein trafficking and proton transport. Therefore, p7 is a possible target for antivirals. The consensus model for the channel formed by p7 protein is a hexameric or heptameric oligomer of α-helical hairpin monomers, each having two transmembrane domains, TM1 and TM2, where the N-terminal TM1 would face the lumen of this channel. A reported high-throughput functional assay to search for p7 channel inhibitors is based on carboxyfluorescein (CF) release from liposomes after p7 addition. However, the rationale for the dual ability of p7 to serve as an ion or proton channel in the infected cell, and to permeabilize membranes to large molecules like CF is not clear. We have recreated both activities in vitro, examining the conformation present in these assays using infrared spectroscopy. Our results indicate that an α-helical form of p7, which can transport protons, is not able to elicit CF release. In contrast, membrane permeabilization to CF is observed when p7 contains a high percentage of β-structure, or when using a C-terminal fragment of p7, encompassing TM2. We propose that the reported inhibitory effect of some small compounds, e.g., rimantadine, on both CF release and proton transport can be explained via binding to the membrane-inserted C-terminal half of p7, increasing its rigidity, in a similar way to the influenza A M2-rimantadine interaction.

  18. Hollow Cone Spray Characterization and Integral Modeling

    OpenAIRE

    Bollweg, Peter

    2013-01-01

    The thesis presents a computationally efficient spray model for hollow cone sprays suitable for engine system simulation of direct injecting gasoline internal combustion engines. The model describes the transient evolution of the spray as a two-phase jet. Spatial gradients are resolved along the main injection direction. Momentum exchange, droplet heat-up, and fuel evaporation are accounted for. Diffusive transport of momentum, energy, and fuel species mass between the dense spray zone an...

  19. Diesel spray characterization; Dieselmoottorin polttoainesuihkujen ominaisuudet

    Energy Technology Data Exchange (ETDEWEB)

    Pitkaenen, J.; Turunen, R.; Paloposki, T.; Rantanen, P.; Virolainen, T. [Helsinki Univ. of Technology, Otaniemi (Finland). Internal Combustion Engine Lab.

    1997-10-01

    Fuel injection of diesel engines will be studied using large-scale models of fuel injectors. The advantage of large-scale models is that the measurement of large-scale diesel sprays will be easier than the measurement of actual sprays. The objective is to study the break-up mechanism of diesel sprays and to measure drop size distributions in the inner part of the spray. The results will be used in the development of diesel engines and diesel fuels. (orig.)

  20. 3D spin-orbit angle of Kepler-25 and HAT-P-7

    Directory of Open Access Journals (Sweden)

    Benomar Othman

    2015-01-01

    Full Text Available The number of discovered exoplanets now exceeds 1500, mostly due to the Kepler space instrument observations. Many of these planet orbit in less than a week around their host stars. This implies that the inward migration of those planets is a basic ingredient of successful theories of planet formation and evolution. Several mechanisms have been proposed to explain the observed periods, which lead to different orbit eccentricity and obliquity distributions. Here we summarise and discuss the results of obliquities for two Kepler stars: HAT-P-7 and Kepler-25. These are interesting stellar systems as we could carry out a joint analysis using asteroseismology, transit lightcurve and the Rossiter-McLaughlin effect in order to measure the three dimensional obliquity.

  1. Successful Asteroseismology for a Better Characterization of the Exoplanet HAT-P-7b

    CERN Document Server

    Oshagh, M; Benomar, O; Dupret, M -A; Monteiro, M J P F G; Scuflaire, R; Santos, N C

    2013-01-01

    It is well known that asteroseismology is the unique technique permitting the study of the internal structure of pulsating stars using their pulsational frequencies, which is per se very important. It acquires an additional value when the star turns out to be a planet host. In this case, the asteroseismic study output may be a very important input for the study of the planetary system. With this in mind, we use the large time-span of the Kepler public data obtained for the star system HAT-P-7, first to perform an asteroseismic study of the pulsating star using Time-Dependent-Convection (TDC) models. Secondly, we make a revision of the planet properties in the light of the asteroseismic study.

  2. Performance of high-velocity oxyfuel-sprayed coatings on an Fe-based superalloy in Na2SO4-60%V2O5 environment at 900 °C part II: Hot corrosion behavior of the coatings

    Science.gov (United States)

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.

    2006-02-01

    NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings were deposited on an Fe-based superalloy by the high-velocity oxyfuel (HVOF) thermal spray process. The hot corrosion behavior of the coatings in an aggressive environment of Na2SO4-60%V2O5 at 900 °C under cyclic conditions was studied. The thermogravimetric technique was used to establish the kinetics of corrosion. X-ray diffraction, scanning electron microscopy/energy-dispersive x-ray and electron probe microanalysis techniques were used to analyze the corrosion products. Hot corrosion resistances of all the coatings were found to be better than the uncoated superalloy. The Ni-20Cr coating was found to be the most protective, followed by Cr3C2-NiCr coatings. The Ni-20Cr coating had reduced the mass gain by 90% of that gained by the uncoated superalloy. The hot corrosion resistance shown by the Cr3C2-NiCr coating was slightly better compared with the NiCrBSi coating; however, both of the coatings performed better than the Stellite-6 coating. The Stellite-6 coating was the least effective among the coatings studied, but it was still successful in decreasing the mass gain to about one fourth compared with the uncoated superalloy. The formation of oxides and spinels of nickel, chromium, or cobalt may be contributing to the development of hot corrosion resistance in the coatings. This article focuses on the hot corrosion behavior of HVOF coatings. The characterization of these coatings has been presented in part I included in this issue.

  3. 14 CFR 27.239 - Spray characteristics.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 27.239 Section 27... AIRWORTHINESS STANDARDS: NORMAL CATEGORY ROTORCRAFT Flight Ground and Water Handling Characteristics § 27.239 Spray characteristics. If certification for water operation is requested, no spray...

  4. 14 CFR 23.239 - Spray characteristics.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 23.239 Section 23.239 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT... Handling Characteristics § 23.239 Spray characteristics. Spray may not dangerously obscure the vision...

  5. 14 CFR 29.239 - Spray characteristics.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 29.239 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Flight Ground and Water Handling Characteristics § 29.239 Spray characteristics. If certification for water operation is requested, no spray...

  6. Influence of Cold-Sprayed, Warm-Sprayed, and Plasma-Sprayed Layers Deposition on Fatigue Properties of Steel Specimens

    Science.gov (United States)

    Cizek, J.; Matejkova, M.; Dlouhy, I.; Siska, F.; Kay, C. M.; Karthikeyan, J.; Kuroda, S.; Kovarik, O.; Siegl, J.; Loke, K.; Khor, Khiam Aik

    2015-06-01

    Titanium powder was deposited onto steel specimens using four thermal spray technologies: plasma spray, low-pressure cold spray, portable cold spray, and warm spray. The specimens were then subjected to strain-controlled cyclic bending test in a dedicated in-house built device. The crack propagation was monitored by observing the changes in the resonance frequency of the samples. For each series, the number of cycles corresponding to a pre-defined specimen cross-section damage was used as a performance indicator. It was found that the grit-blasting procedure did not alter the fatigue properties of the steel specimens (1% increase as compared to as-received set), while the deposition of coatings via all four thermal spray technologies significantly increased the measured fatigue lives. The three high-velocity technologies led to an increase of relative lives to 234% (low-pressure cold spray), 210% (portable cold spray), and 355% (warm spray) and the deposition using plasma spray led to an increase of relative lives to 303%. The observed increase of high-velocity technologies (cold and warm spray) could be attributed to a combination of homogeneous fatigue-resistant coatings and induction of peening stresses into the substrates via the impingement of the high-kinetic energy particles. Given the intrinsic character of the plasma jet (low-velocity impact of semi/molten particles) and the mostly ceramic character of the coating (oxides, nitrides), a hypothesis based on non-linear coatings behavior is provided in the paper.

  7. The neuroprotective compound P7C3-A20 promotes neurogenesis and improves cognitive function after ischemic stroke.

    Science.gov (United States)

    Loris, Zachary B; Pieper, Andrew A; Dalton Dietrich, W

    2017-04-01

    Ischemic stroke is a devastating condition with few therapeutic interventions available. The neuroprotective compound P7C3-A20 inhibits mature neuronal cell death while also increasing the net magnitude of postnatal neurogenesis in models of neurodegeneration and acute injury. P7C3 compounds enhance flux of nicotinamide adenine dinucleotide (NAD) in mammalian cells, a proposed therapeutic approach to treating cerebral ischemia. The effectiveness of P7C3-A20 treatment on chronic histopathological and behavioral outcomes and neurogenesis after ischemic stroke has not previously been established. Here, a transient middle cerebral artery occlusion in rats was followed by twice daily injection of P7C3-A20 or vehicle for 7days. P7C3-A20-treated rats performed significantly better than vehicle-treated controls in sensorimotor cylinder and grid-walk tasks, and in a chronic test of spatial learning and memory. These behavioral improvements with P7C3-A20 treatment were correlated with significantly decreased cortical and hippocampal atrophy, and associated with increased neurogenesis in the subventricular zone and hippocampal dentate gyrus subgranular zone. Furthermore, cerebral ischemia significantly reduced NAD in the cortex but P7C3-A20 treatment restored NAD to sham levels. Thus, P7C3-A20 treatment mitigates neurodegeneration and augments repair in the brain after focal ischemia, which translates into chronic behavioral improvement. This suggests a new therapeutic approach of using P7C3 compounds to safely augment NAD and thereby promote two independent processes critical to protecting the brain from ischemic stroke: mature neuron survival and postnatal neurogenesis throughout the post-ischemic brain.

  8. Ligament-mediated spray formation

    NARCIS (Netherlands)

    Villermaux, E.; Marmottant, Ph.; Duplat, J.

    2004-01-01

    The spray formed when a fast gas stream blows over a liquid volume presents a wide distribution of fragment sizes. The process involves a succession of changes of the liquid topology, the last being the elongation and capillary breakup of ligaments torn off from the liquid surface. The coalescence o

  9. No Heat Spray Drying Technology

    Energy Technology Data Exchange (ETDEWEB)

    Beetz, Charles [ZoomEssence, Inc., Hebron, KY (United States)

    2016-06-15

    No Heat Spray Drying Technology. ZoomEssence has developed our Zooming™ spray drying technology that atomizes liquids to powders at ambient temperature. The process of drying a liquid into a powder form has been traditionally achieved by mixing a heated gas with an atomized (sprayed) fluid within a vessel (drying chamber) causing the solvent to evaporate. The predominant spray drying process in use today employs air heated up to 400° Fahrenheit to dry an atomized liquid into a powder. Exposing sensitive, volatile liquid ingredients to high temperature causes molecular degradation that negatively impacts solubility, stability and profile of the powder. In short, heat is detrimental to many liquid ingredients. The completed award focused on several areas in order to advance the prototype dryer to a commercial scale integrated pilot system. Prior to the award, ZoomEssence had developed a prototype ‘no-heat’ dryer that firmly established the feasibility of the Zooming™ process. The award focused on three primary areas to improve the technology: (1) improved ability to formulate emulsions for specific flavor groups and improved understanding of the relationship of emulsion properties to final dry particle properties, (2) a new production atomizer, and (3) a dryer controls system.

  10. Rotatable fixture for spray coating

    Science.gov (United States)

    Katvala, V.; Porter, E.; Smith, M.

    1979-01-01

    Fixture that rotates about two axes ensures uniform coating and minimizes handling of coated workpiece. Each side of tile is coated in sequence by moving turntables until surface is perpendicular to spray. Process is repeated until desired thickness has built up.

  11. Alterations of Body Mass Gain of Neonates (P7&P14) During Certrifugation AT 2G

    Science.gov (United States)

    Baer, L. A.; Corbin, B. J.; Wade, C. E.; Hargens, Alan R. (Technical Monitor)

    1996-01-01

    Previous research has shown animal body mass to be significantly affected by centrifugation. At the onset of centrifugation, animals have a selective loss of fat, causing an initial body mass loss. Body mass gain will resume at the same rate as uncentrifuged animals, but this subsequent gain will be lower. For this study, two different ages of Sprague Hawley neonate families were observed during centrifugation. Eight litters (dam with eight neonates) of postnatal day (PN) seven and four litters (dam with ten neonates) of PN 14 were separated into two separate groups each, centrifuge (+2G(sub z)) and environmental controls (EC) and placed into either the centrifuge or an animal holding unit in the centrifuge rotunda for a total of 16 days. P7: Total litter start mass of +2G(sub z) litter = 138.90 g/end = 311.0 g EC litter = 150.85 g/end = 516.9 g. P14: Total litter start mass of +2G(sub z) litter = 287.70 g/end = 762.5g; EC litter = 245 g/end = 942.9 g. An initial body mass loss was observed in both groups of +2G(sub z) animals for two days after the onset of centrifugation, but then an increase began to occur. Literature suggests adult animals at +2G(sub z), will have an initial loss, but will resume similar growth rates over time as compared to control animals. The P7 +2G(sub z) animals began to gain body mass, but showed a significantly slower growth rate than their EC animals for the duration of the test (pace). The P14 +2G(sub z) animals began to show similar growth rates to their EC after day nine. At day 16, both groups of +2Gz animals were significantly smaller than the EC animals (pace). At +2Gz, animals experience an initial body mass loss. Older animals are able to resume similar growth rates as their controls, but younger animals showed growth rates to be significantly reduced.

  12. Northwestern Hawaiian Islands (NWHI) photo-quadrat monitoring data table : Site number P&H P7

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This spreadsheet summarizes the number of corals photographed along a 57-meter transect line at Underwater Site P7 at Pearl & Hermes Atoll in the Northwestern...

  13. Effects of end products on fermentation profiles in Clostridium carboxidivorans P7 for syngas fermentation.

    Science.gov (United States)

    Zhang, Jie; Taylor, Steven; Wang, Yi

    2016-10-01

    Clostridium carboxidivorans P7 is a strict anaerobic bacterium capable of converting syngas to biofuels. However, its fermentation profiles is poorly understood. Here, various end-products, including acetic acid, butyric acid, hexanoic acid, ethanol and butanol were supplemented to evaluate their effects on fermentation profiles in C. carboxidivorans at two temperatures. At 37°C, fatty acids addition likely led to more corresponding alcohols production. At 25°C, C2 and C4 fatty acids supplementation resulted in more corresponding higher fatty acids, while supplemented hexanoic acid increased yields of C2 and C4 fatty acids and hexanol. Supplementation of ethanol or butanol caused increased production of C2 and C4 acids at both temperatures; however, long-chain alcohols were still more likely produced at lower temperature. In conclusion, fermentation profiles of C. carboxidivorans can be changed in respond to pre-added end-products and carbon flow may be redirected to desired products by controlling culture conditions.

  14. HAT-P-7: A Retrograde or Polar Orbit, and a Second Planet

    CERN Document Server

    Winn, Joshua N; Albrecht, Simon; Howard, Andrew W; Marcy, Geoffrey W; Crossfield, Ian J; Holman, Matthew J

    2009-01-01

    We show that the exoplanet HAT-P-7b has an extremely tilted orbit, with a true angle of at least 86 degrees with respect to its parent star's equatorial plane, and a strong possibility of retrograde motion. We also report evidence for a second planet in a more distant orbit. The evidence for the unparalleled orbit and the additional planet is based on precise observations of the star's apparent radial velocity. The anomalous radial velocity due to rotation (the Rossiter-McLaughlin effect) was found to be a blueshift during the first half of the transit and a redshift during the second half, an inversion of the usual effect, implying that the angle between the sky-projected orbital and stellar angular momentum vectors is 182.5 +/- 9.4 deg. The second planet is implicated by excess radial-velocity variation of the host star over 2 yr. Possibly, the second planet tilted the orbit of the inner planet through a close encounter or the Kozai effect.

  15. Tribo-Mechanical Properties of HVOF Deposited Fe3Al Coatings Reinforced with TiB2 Particles for Wear-Resistant Applications

    Directory of Open Access Journals (Sweden)

    Mahdi Amiriyan

    2016-02-01

    Full Text Available This study reveals the effect of TiB2 particles on the mechanical and tribological properties of Fe3Al-TiB2 composite coatings against an alumina counterpart. The feedstock was produced by milling Fe3Al and TiB2 powders in a high energy ball mill. The high-velocity oxy-fuel (HVOF technique was used to deposit the feedstock powder on a steel substrate. The effect of TiB2 addition on mechanical properties and dry sliding wear rates of the coatings at sliding speeds ranging from 0.04 to 0.8 m·s−1 and loads of 3, 5 and 7 N was studied. Coatings made from unreinforced Fe3Al exhibited a relatively high wear rate. The Vickers hardness, elastic modulus and wear resistance of the coatings increased with increasing TiB2 content in the Fe3Al matrix. The wear mechanisms strongly depended on the sliding speed and the presence of TiB2 particles but were less dependent on the applied load.

  16. Cold Spray Forming of Inconel 718

    Science.gov (United States)

    Wong, W.; Irissou, E.; Vo, P.; Sone, M.; Bernier, F.; Legoux, J.-G.; Fukanuma, H.; Yue, S.

    2013-03-01

    Inconel 718 was cold spray formed to a 6-mm thickness on an 8-cm diameter aluminum alloy tube using Sulzer Amdry 1718 powder and the Plasma Giken PCS-1000 cold spray system. The effects of spray particle velocity and post-spray heat treatment were studied. Post-spray annealing was performed from 950 to 1250 °C for 1-2 h. The resulting microstructures as well as the corresponding mechanical properties were characterized. As-sprayed coatings exhibited very low ductility. The tensile strength and ductility of the heat-treated coatings were improved to varying levels depending on the heat-treatment and spray conditions. For coatings sprayed at higher particle velocity and heat treated at 1250 °C for 1 h, an elongation of 24% was obtained. SEM micrographs showed a higher fraction of interparticle metallurgical bonds due to some sintering effect. Corresponding fracture surfaces also revealed a higher fraction of dimple features, typically associated with ductile fracture, in the annealed coatings. The results demonstrate that cold spray forming of Inconel 718 is feasible, and with appropriate heat treatment, metallurgical bonding can be increased. The ductility of the spray-formed samples was comparable to that of the bulk material.

  17. Tailoring a High Temperature Corrosion Resistant FeNiCrAl for Oxy-Combustion Application by Thermal Spray Coating and HIP

    Directory of Open Access Journals (Sweden)

    Jarkko Metsäjoki

    2015-10-01

    Full Text Available Oxy-fuel combustion combined with CCS (carbon capture and storage aims to decrease CO2 emissions in energy production using fossil fuels. Oxygen firing changes power plant boiler conditions compared to conventional firing. Higher material temperatures and harsher and more variable environmental conditions cause new degradation processes that are inadequately understood at the moment. In this study, an Fe-Ni-Cr-Al alloy was developed based on thermodynamic simulations. The chosen composition was manufactured as powder by gas atomization. The powder was sieved into two fractions: The finer was used to produce thermal spray coatings by high velocity oxy-fuel (HVOF and the coarser to manufacture bulk specimens by hot isostatic pressing (HIP. The high temperature corrosion properties of the manufactured FeNiCrAl coating and bulk material were tested in laboratory conditions simulating oxy-combustion. The manufacturing methods and the results of high temperature corrosion performance are presented. The corrosion performance of the coating was on average between the bulk steel references Sanicro 25 and TP347HFG.

  18. Sprays and Cartan projective connections

    Science.gov (United States)

    Saunders, D. J.

    2004-10-01

    Around 80 years ago, several authors (for instance H. Weyl, T.Y. Thomas, J. Douglas and J.H.C. Whitehead) studied the projective geometry of paths, using the methods of tensor calculus. The principal object of study was a spray, namely a homogeneous second-order differential equation, or more generally a projective equivalence class of sprays. At around the same time, E. Cartan studied the same topic from a different point of view, by imagining a projective space attached to a manifold, or, more generally, attached to a `manifold of elements'; the infinitesimal `glue' may be interpreted in modern language as a Cartan projective connection on a principal bundle. This paper describes the geometrical relationship between these two points of view.

  19. Uniform-droplet spray forming

    Energy Technology Data Exchange (ETDEWEB)

    Blue, C.A.; Sikka, V.K. [Oak Ridge National Lab., TN (United States); Chun, Jung-Hoon [Massachusetts Institute of Technology, Cambridge, MA (United States); Ando, T. [Tufts Univ., Medford, MA (United States)

    1997-04-01

    The uniform-droplet process is a new method of liquid-metal atomization that results in single droplets that can be used to produce mono-size powders or sprayed-on to substrates to produce near-net shapes with tailored microstructure. The mono-sized powder-production capability of the uniform-droplet process also has the potential of permitting engineered powder blends to produce components of controlled porosity. Metal and alloy powders are commercially produced by at least three different methods: gas atomization, water atomization, and rotating disk. All three methods produce powders of a broad range in size with a very small yield of fine powders with single-sized droplets that can be used to produce mono-size powders or sprayed-on substrates to produce near-net shapes with tailored microstructures. The economical analysis has shown the process to have the potential of reducing capital cost by 50% and operating cost by 37.5% when applied to powder making. For the spray-forming process, a 25% savings is expected in both the capital and operating costs. The project is jointly carried out at Massachusetts Institute of Technology (MIT), Tuffs University, and Oak Ridge National Laboratory (ORNL). Preliminary interactions with both finished parts and powder producers have shown a strong interest in the uniform-droplet process. Systematic studies are being conducted to optimize the process parameters, understand the solidification of droplets and spray deposits, and develop a uniform-droplet-system (UDS) apparatus appropriate for processing engineering alloys.

  20. Spray calcination of nuclear wastes

    Energy Technology Data Exchange (ETDEWEB)

    Bonner, W.F.; Blair, H.T.; Romero, L.S.

    1976-01-01

    The spray calciner is a relatively simple machine; operation is simple and is easily automated. Startup and shutdown can be performed in less than an hour. A wide variety of waste compositions and concentrations can be calcined under easily maintainable conditions. Spray calcination of all commercial fuel reprocessor high-level liquid wastes and mixed high and intermediate-level wastes have been demonstrated. Wastes have been calcined containing over 2M sodium. Thus waste generated during plant startup and shutdown can be blended with normal waste and calcined. Spray calcination of ILLW has also been demonstrated. A remotely replaceable atomizing nozzle has been developed for use in plant scale equipment. The 6 mm (0.25 inch) orifice and ceramic tip offer freedom from plugging and erosion thus nozzle replacement should be required only after several months operation. Calciner capacity of over 75 l/h (20 gal/h) has been demonstrated in pilot scale equipment. Sintered stainless steel filters are effective in deentraining over 99.9 percent of the solids that result from calcining the feedstock. Since such a small amount of radionuclides escape the calciner the volume of recycle required from the effluent treatment system is very small. The noncondensable off-gas volume is also low, less than 0.5 m/sup 3//min (15 scfm) for a liquid feedrate of 75 l/hr (20 gal/hr). Calcine holdup in the calciner is less than 1 kg, thus the liquid feedrate is directly relatable to calcine flowrate. The calcine produced is very fine and reactive. Successful remote operation and maintenance of a heated wall spray calciner has been demonstrated while processing actual high-level waste. During these operations radionuclide volatilization from the calciner was acceptably low. 8 figures. (DLC)

  1. RNA-binding Domain of the Key Structural Protein P7 for the Rice dwarf virus Particle Assembly

    Institute of Scientific and Technical Information of China (English)

    Bo-Xiong ZHONG; Yan-Wei SHEN; Toshihiro OMURA

    2005-01-01

    The Rice dwarf virus (RDV) P7 structural protein is the key protein in the RDV particle assembly. The P7 protein was digested partially or completely by Staphylococcus aureus V8 protease and/or Pseudomonas fragi Asp-N protease. The molecular mass and the N-terminal amino acid sequence of the polypeptide fragments of the P7 protein were determined by SDS-PAGE and the Edman degradation method,respectively. Then the polypeptides were located in the deduced amino acid sequence of the RDV P7 protein based on the nucleotide sequence information, with the knowledge of the specific cleavage sites of the Staphylococcus aureus V8 and Pseudomonasfragi Asp-N protease, and the two RNA-binding domains in the P7 protein were identified. Domain 1 was located in the residue 128-249 containing 122 amino acids and domain 2 was located in the residue 325-355 containing 31 amino acids. Thus, these two domains may play an important role in the virus particle assembly by contributing to the packaging of viral dsRNAs inside the particles. The two domains may be novel RNA-binding domains, because no amino acid sequences highly similar to the conservative sequences of known dsRNA-binding domains reported so far. The similarity between the motif of domain 1 and the motif of the DNA-binding protein suggests that the DNA-binding activity of the RDV P7 protein may be due to this sequence. The similarity between the motif of domain 1 and the motif of the RNA polymerase domain suggests that the P7 protein may also play a role in RNA synthesis,besides its function in the assembly and subsequent packaging of viral dsRNA into core particles.

  2. Secondary structure, dynamics, and architecture of the p7 membrane protein from hepatitis C virus by NMR spectroscopy.

    Science.gov (United States)

    Cook, Gabriel A; Opella, Stanley J

    2011-06-01

    P7 is a small membrane protein that is essential for the infectivity of hepatitis C virus. Solution-state NMR experiments on p7 in DHPC micelles, including hydrogen/deuterium exchange, paramagnetic relaxation enhancement and bicelle 'q-titration,' demonstrate that the protein has a range of dynamic properties and distinct structural segments. These data along with residual dipolar couplings yield a secondary structure model of p7. We were able to confirm previous proposals that the protein has two transmembrane segments with a short interhelical loop containing the two basic residues K33 and R35. The 63-amino acid protein has a remarkably complex structure made up of seven identifiable sections, four of which are helical segments with different tilt angles and dynamics. A solid-state NMR two-dimensional separated local field spectrum of p7 aligned in phospholipid bilayers provided the tilt angles of two of these segments. A preliminary structural model of p7 derived from these NMR data is presented.

  3. P7C3 Attenuates the Scopolamine-Induced Memory Impairments in C57BL/6J Mice.

    Science.gov (United States)

    Jiang, Bo; Song, Lu; Huang, Chao; Zhang, Wei

    2016-05-01

    Memory impairment is the most common symptom in patients with Alzheimer's disease. The purpose of this study is to evaluate the memory enhancing effects of P7C3, a recently identified compound with robust proneurogenic and neuroprotective effects, on the cognitive impairment induced by scopolamine, a muscarinic acetylcholine receptor antagonist. Different behavior tests including the Y-maze, Morris water maze, and passive avoidance tests were performed to measure cognitive functions. Scopolamine significantly decreased the spontaneous alternation and step-through latency of C57BL/6J mice in Y-maze test and passive avoidance test, whereas increased the time of mice spent to find the hidden platform in Morris water maze test. Importantly, intraperitoneal administration of P7C3 effectively reversed those Scopolamine-induced cognitive impairments in C57BL/6J mice. Furthermore, P7C3 treatment significantly enhanced the level of brain-derived neurotrophic factor (BDNF) signaling pathway in the cortex and hippocampus, and the usage of selective BDNF signaling inhibitor fully blocked the anti-amnesic effects of P7C3. Therefore, these findings suggest that P7C3 could improve the scopolamine-induced learning and memory impairment possibly through activation of BDNF signaling pathway, thereby exhibiting a cognition-enhancing potential.

  4. Wind Tunnel and Field Evaluation of Drift from Aerial Spray Applications with Multiple Spray Formulations

    Science.gov (United States)

    2012-01-01

    movement of sprays from aerial sprays continues to be a major concern. Ongoing research and edu- cation efforts, new product developments , and adaption...emulsifiable con- centrate, a liquid flowable, and a water dispersable granule ), with and without a non-ionic surfactant and a crop oil, sprayed in a 52 m/s... Development of the Spray Drift Task Force Database for Aerial Applications,” Envir. Toxic. Chem., Vol. 21, No. 3, 2002, pp. 648–658. [14] Spanoghe, P

  5. Evaluation of the Eulerian-Lagrangian spray atomisation (ELSA) in spray simulations

    OpenAIRE

    Hoyas, S.; Pastor Enguídanos, José Manuel; KHUONG, ANH DUNG; MOMPÓ LABORDA, JUAN MANUEL; Ravet, Frederic

    2011-01-01

    Many approaches have been used to simulate the spray structure especially in modelling fuel sprays, i.e., Eulerian, Lagrangian, Lagrangian- Eulerian, Eulerian-Eulerian and Eulerian-Lagrangian approaches. The present study uses an Eulerian-Lagrangian spray atomisation (ELSA) method which is an integrated model for capturing the whole spray evolution starting directly from injector nozzle still the end. Our goal in this study is to evaluate the ELSA model which is implementing into the commerci...

  6. Algorithms for improving accuracy of spray simulation

    Institute of Scientific and Technical Information of China (English)

    ZHANG HuiYa; ZHANG YuSheng; XIAO HeLin; XU Bo

    2007-01-01

    Fuel spray is the pivotal process of direct injection engine combustion. The accuracy of spray simulation determines the reliability of combustion calculation. However, the traditional techniques of spray simulation in KIVA and commercial CFD codes are very susceptible to grid resolution. As a consequence, predicted engine performance and emission can depend on the computational mesh. The two main causes of this problem are the droplet collision algorithm and coupling between gas and liquid phases. In order to improve the accuracy of spray simulation, the original KIVA code is modified using the cross mesh droplet collision (CMC) algorithm and gas phase velocity interpolation algorithm. In the constant volume apparatus and D.I. Diesel engine, the improvements of the modified KIVA code in spray simulation accuracy are checked from spray structure, predicted average drop size and spray tip penetration, respectively. The results show a dramatic decrease in grid dependency. With these changes, the distorted phenomenon of spray structure is vanished. The uncertainty in predicted average drop size is reduced from 30 to 5 μm in constant volume apparatus calculation, and the uncertainty is further reduced to 2 μm in an engine simulation. The predicted spray tip penetrations in engine simulation also have better consistency in medium and fine meshes.

  7. 2D 31P solid state NMR spectroscopy, electronic structure and thermochemistry of PbP7

    Science.gov (United States)

    Benndorf, Christopher; Hohmann, Andrea; Schmidt, Peer; Eckert, Hellmut; Johrendt, Dirk; Schäfer, Konrad; Pöttgen, Rainer

    2016-03-01

    Phase pure polycrystalline PbP7 was prepared from the elements via a lead flux. Crystalline pieces with edge-lengths up to 1 mm were obtained. The assignment of the previously published 31P solid state NMR spectrum to the seven distinct crystallographic sites was accomplished by radio-frequency driven dipolar recoupling (RFDR) experiments. As commonly found in other solid polyphosphides there is no obvious correlation between the 31P chemical shift and structural parameters. PbP7 decomposes incongruently under release of phosphorus forming liquid lead as remainder. The thermal decomposition starts at T>550 K with a vapor pressure almost similar to that of red phosphorus. Electronic structure calculations reveal PbP7 as a semiconductor according to the Zintl description and clearly shows the stereo-active Pb-6s2 lone pairs in the electron localization function ELF.

  8. Friction and wear properties of high-velocity oxygen fuel sprayed WC-17Co coating under rotational fretting conditions

    Science.gov (United States)

    Luo, Jun; Cai, Zhenbing; Mo, Jiliang; Peng, Jinfang; Zhu, Minhao

    2016-05-01

    Rotational fretting which exist in many engineering applications has incurred enormous economic loss. Thus, accessible methods are urgently needed to alleviate or eliminate damage by rotational fretting. Surface engineering is an effective approach that is successfully adopted to enhance the ability of components to resist the fretting damage. In this paper, using a high-velocity oxygen fuel sprayed (HVOF) technique WC-17Co coating is deposited on an LZ50 steel surface to study its properties through Vickers hardness testing, scanning electric microscope (SEM), energy dispersive X-ray spectroscopy (EDX), and X-ray diffractrometry (XRD). Rotational fretting wear tests are conducted under normal load varied from 10 N to 50 N, and angular displacement amplitudes vary from 0.125° to 1°. Wear scars are examined using SEM, EDX, optical microscopy (OM), and surface topography. The experimental results reveal that the WC-17Co coating adjusted the boundary between the partial slip regime (PSR) and the slip regime (SR) to the direction of smaller amplitude displacement. As a result, the coefficients of friction are consistently lower than the substrate's coefficients of friction both in the PSR and SR. The damage to the coating in the PSR is very slight. In the SR, the coating exhibits higher debris removal efficiency and load-carrying capacity. The bulge is not found for the coating due to the coating's higher hardness to restrain plastic flow. This research could provide experimental bases for promoting industrial application of WC-17Co coating in prevention of rotational fretting wear.

  9. Efecto del tratamiento térmico posterior sobre la resistencia al desgaste por deslizamiento de un recubrimiento base níquel depositado por HVOF

    Directory of Open Access Journals (Sweden)

    Cadenas, P.

    2007-02-01

    Full Text Available In the present research, a nickel base coating was deposited on an AISI 1020 substrate by using high velocity oxy-fuel technique (HVOF. The coating was subsequently post heat -treated by means of an oxyacetylene flame. For the conditions evaluated in the present study, it was found that the CTT coating has 1,15 better wear resistance for the smaller level of the applied load and nearly 50 times for the highest level of the applied load when compared to the STT coatings. These results have been attributed to a better distribution of the hard phases, better cohesion between particles and an increase in hardness, as consequence of the post heat treatment process. A severe wear regime was found for all the samples since the wear rates presented values which were higher than 1·10-5 mm3/m. For the CTT coatings, the wear mechanism was mainly due to the adhesion and oxidation phenomena, meanwhile for the steel counterpart mechanisms such oxidation, grooving and three body abrasion were observed.

    En el presente trabajo, se depositó un recubrimiento base níquel sobre un acero AISI 1020 por la técnica de termorrociado de alta velocidad que utiliza oxígeno como combustible (High Velocity Oxygen Fuel - HVOF y, posteriormente, fue tratado térmicamente mediante llama oxiacetilénica. Para las condiciones evaluadas en este estudio, se encontró que el recubrimiento CTT tiene desde 1,15 veces más resistencia al desgaste, para el menor nivel de carga aplicada y mayor velocidad de deslizamiento y, hasta 50 veces más resistencia al desgaste para el mayor nivel carga aplicada y mayor velocidad de deslizamiento, comparado con el recubrimiento STT. Estos resultados se atribuyeron a una mejor distribución de las fases endurecedoras, una mejor cohesión entre partículas y un aumento en la microdureza del recubrimiento, como consecuencia del tratamiento térmico posterior. El régimen de desgaste presente en todas las muestras fue severo, ya que las

  10. 用于燃气锅炉低碳钢耐冲蚀-腐蚀磨损的双层热喷涂层%Thermal Sprayed Dual-layer Coatings for Steel Protection against Corrosion-Erosion at Power Boilers

    Institute of Scientific and Technical Information of China (English)

    王卜谦; 税正荣; 王海斗

    2001-01-01

    为防护发电厂锅炉的热交换器管道的腐蚀冲蚀磨损,研究开发了一种热喷涂双层涂层(高速火焰喷涂Cr3C2/TiC–25NiCr涂层+燃烧电弧喷涂Ni21Cr9Mo35Nb涂层).在锅炉管道上实际应用两年后,对这种双涂层进行冲蚀试验和金相分析,并对其性能进行讨论.结果发现,燃烧电弧喷涂Ni21Cr9Mo3.5Nb涂层在高硫及氯环境中是一种良好的防护涂层.%The heat exchanger tubes of power plant boilers suffer from corrosion-erosion by ash particles and corrosive gases attack at elevated temperatures. The tube wastage rate depends on the boiler design and operation, the characteristics of ash particles, environment conditions, and tube materials. Thermal sprayed dual-layer coatings (HVOF Cr3C2/TiC-25NiCr coating and combustion arc-sprayed Ni21Cr9Mo3.5Nb coating) were developed for the tube corrosion-erosion protection. The erosion test comparison and metallographic examination of the coated tube after two years service in boiler were presented and its performance was discussed. The combustion arc-sprayed Ni21Cr9Mo3.5Nb coating was found a good solution for relatively high sulfur and chlorine environment.

  11. New tools to optimise spray dryers

    NARCIS (Netherlands)

    Verschueren, M.; Straatsma, J.; Schutyser, M.A.I.; Akkerman, C.; Jong, de P.

    2007-01-01

    Spray drying is an essential unit operation for the manufacture of many products with specific powder properties. It is characterised by atomisation of a solution or suspension into droplets, followed by subsequent drying of these droplets by evaporation of water or other solvents. Spray drying is u

  12. Uniform spray coating for large tanks

    Science.gov (United States)

    Carter, J. M.

    1977-01-01

    System employs spray facility located within ventilated plastic booth to uniformly coat exterior of large cylindrical tanks with polyurethane foam insulation. Coating target is rotated on turntable while movable spray guns apply overlapping spirals of foam. Entire operation may be controlled by single operator from remote station.

  13. Behavioral and histological outcomes following neonatal HI injury in a preterm (P3) and term (P7) rodent model.

    Science.gov (United States)

    Alexander, M; Garbus, H; Smith, A L; Rosenkrantz, T S; Fitch, R H

    2014-02-01

    Hypoxia-ischemia (HI) occurs when blood and/or oxygen delivery to the brain is compromised. HI injuries can occur in infants born prematurely (P3) and late (P7) HI injury in rats. Male rats with HI injury on P3 or P7, as well as sham controls, were tested on a variety of behavioral tasks in both juvenile and adult periods. Results showed that P7 HI rats displayed deficits on motor learning, rapid auditory processing (RAP), and other learning/memory tasks, as well as a reduction in volume in various neuroanatomical structures. P3 HI animals showed only transient deficits on RAP tasks in the juvenile period (but not in adulthood), yet robust deficits on a visual attention task in adulthood. P3 HI animals did not show any significant reductions in brain volume that we could detect. These data suggest that: (1) behavioral deficits following neonatal HI are task-specific depending on timing of injury; (2) P3 HI rats showed transient deficits on RAP tasks; (3) the more pervasive behavioral deficits seen following P7 HI injury were associated with substantial global tissue loss; and (4) persistent deficits in attention in P3 HI subjects might be linked to neural connectivity disturbances rather than a global loss of brain volume, given that no such pathology was found. These combined findings can be applied to our understanding of differing long-term outcomes following neonatal HI injury in premature versus term infants.

  14. 26 CFR 301.6103(p)(7)-1 - Procedures for administrative review of a determination that an authorized recipient has failed...

    Science.gov (United States)

    2010-04-01

    ... determination that an authorized recipient has failed to safeguard returns or return information. 301.6103(p)(7)-1 Section 301.6103(p)(7)-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE TREASURY... Records § 301.6103(p)(7)-1 Procedures for administrative review of a determination that an...

  15. On the modeling of fuel sprays

    Energy Technology Data Exchange (ETDEWEB)

    Bergstroem, Christer

    1997-12-01

    This report concerns on the modelling of fuel sprays in a non-combustible case using an own developed fuel spray code module. The spray code is made as an independent module to simplify the use of different gas flow solvers together with the spray module. This enables the possibility to use different turbulence models. In the report two turbulence models has been used, the standard k-{epsilon} and the LES (Large Eddy Simulation) model. The report presents results obtained from a sensitivity study of both numerical and physical parameters on an evaporating spray under diesel like conditions (light duty diesel engine) with the spray code module attached to a cylindrical gas phase flow solver. The results from the sensitivity analysis showed that these effects were not so pronounced as has been reported. It was suggested that this was due to the `easy` nature of the investigated case, where the flow field could be sufficiently resolved without violating the droplet void fraction criteria and break-up, collision and combustion that may increase the grid spacing sensitivity were not modelled. An investigation was performed to valuate the feasibility of using LES as turbulence model. Calculations of the initial phase of a developing jet were made and it was found that in the initial phase of the spray and the flow structure were similar to that of a spatially developing jet flow, which is in agreement with experimental observations. Results from LES calculations on a developing spray jet was also compared with k-{epsilon} based ones. This result showed that the spray-LES approach captured the transition from a laminar to a turbulent flow field with an increase in turbulent kinetic energy k along the injection direction 45 refs, 37 figs, 2 tabs

  16. Sea Spray Generation at a Rocky Shoreline

    Science.gov (United States)

    2015-07-01

    Report 3. DATES COVERED (From - To) 6/15/2012 – 9/15/2015 4. TITLE AND SUBTITLE “Sea Spray Generation at a Rocky Shoreline ” 5a. CONTRACT...this project. The paper, “Sea Spray Generation at Rocky Shoreline ” by Ed Andreas was accepted for publication and as of July 2016 was being...13 Sea Spray Generation at a Rocky Shoreline 14 15 16 17 Edgar L Andreas 18 19 NorthWest Research Associates, Inc. 20 Lebanon, New

  17. [Organization and maintenance features of IncP-7 naphthalene degradation plasmid pFME5 basic replicon].

    Science.gov (United States)

    Volkova, O V; Kosheleva, I A; Boronin, A M

    2013-05-01

    A basic replicon of the naphthalene degradation plasmid pFME5 (80 kb, IncP-7) has been constructed and sequenced. The nucleotide sequence of pFME5mini is almost identical to replicons of the pND6-1 subgroup, which was separated based on the reA-oriV homology in our previous work. The basic replicon of pFME5 is capable of replication and stable maintenance exclusively in Pseudomonas species. An analysis of the deletion mutation indicated that, in contrast to the parWAB region, the parC gene is not essential for the stability of pFME5mini and can be a common feature of IncP-7 replicons. We revealed that par-defective mutants of pFME5mini were slowly eliminated from the bacterial population in a nonselective medium compared to their pCAR1-based counterparts. Designed primers specific to the repA and parC genes can be used to detect IncP-7 plasmids, while primers specific to two variants of parA can be used for intragroup classification.

  18. Evaluation of Convergent Spray Technology(TM) Spray Process for Roof Coating Application

    Science.gov (United States)

    Scarpa, J.; Creighton, B.; Hall, T.; Hamlin, K.; Howard, T.

    1998-01-01

    The overall goal of this project was to demonstrate the feasibility of(CST) Convergent Spray Technology (Trademark) for the roofing industry. This was accomplished by producing an environmentally compliant coating utilization recycled materials, a CST(Trademark) spray process portable application cart, and hand-held applicator with a CST(Trademark) spray process nozzle. The project culminated with application of this coating to a nine hundred sixty square foot metal for NASA Marshall Space Flight Center (MSFC) in Huntsville, Alabama.

  19. Cystoviral polymerase complex protein P7 uses its acidic C-terminal tail to regulate the RNA-directed RNA polymerase P2.

    Science.gov (United States)

    Alphonse, Sébastien; Arnold, Jamie J; Bhattacharya, Shibani; Wang, Hsin; Kloss, Brian; Cameron, Craig E; Ghose, Ranajeet

    2014-07-15

    In bacteriophages of the cystovirus family, the polymerase complex (PX) encodes a 75-kDa RNA-directed RNA polymerase (P2) that transcribes the double-stranded RNA genome. Also a constituent of the PX is the essential protein P7 that, in addition to accelerating PX assembly and facilitating genome packaging, plays a regulatory role in transcription. Deletion of P7 from the PX leads to aberrant plus-strand synthesis suggesting its influence on the transcriptase activity of P2. Here, using solution NMR techniques and the P2 and P7 proteins from cystovirus ϕ12, we demonstrate their largely electrostatic interaction in vitro. Chemical shift perturbations on P7 in the presence of P2 suggest that this interaction involves the dynamic C-terminal tail of P7, more specifically an acidic cluster therein. Patterns of chemical shift changes induced on P2 by the P7 C-terminus resemble those seen in the presence of single-stranded RNA suggesting similarities in binding. This association between P2 and P7 reduces the affinity of the former toward template RNA and results in its decreased activity both in de novo RNA synthesis and in extending a short primer. Given the presence of C-terminal acidic tracts on all cystoviral P7 proteins, the electrostatic nature of the P2/P7 interaction is likely conserved within the family and could constitute a mechanism through which P7 regulates transcription in cystoviruses.

  20. Experimental research on spray and combustion characteristics of the third generation conical spray

    Institute of Scientific and Technical Information of China (English)

    FENG Li-yan; LONG Wu-qiang; DU Bao-guo; TIAN hua; OBOKATA Tomio

    2005-01-01

    A new generation conical spray system for conventional diesel engines or premixed combustion diesel engines is introduced. By means of oriented impingement method, flexible spray penetration in design is realized. High-speed photograph was used to investigate the spatial distribution characteristics of the new spray for cases of different impingement angles and needle valve opening pressures. The results show that, by applying spray impingement orientation, fuel jets spread along the cone surface as shape of sectors, so the dispersion of jets is increased obviously. Changing on impingement angle leads to variation of penetration, which is critical in homogeneous mixture preparation. Due to the flexibility of spray penetration in design, the spray impingement on liner is avoided in a great extent. The results also indicate that higher needle valve opening pressure results in longer penetration and larger spray angle after impingement. Combustion characteristics of the impinged conical spray were studied in the 1135 type diesel engine. The new impinged conical spray system work smoothly in full load range with better fuel economy and lower emissions of NOx and soot than the original test engine.

  1. COUPLED ATOMIZATION AND SPRAY MODELLING IN THE SPRAY FORMING PROCESS USING OPENFOAM

    DEFF Research Database (Denmark)

    Gjesing, Rasmus; Hattel, Jesper Henri; Fritsching, Udo

    2009-01-01

    The paper presents a numerical model capable of simulating the atomization, break-up and in-flight spray phenomena in the spray forming process. The model is developed and implemented in the freeware code openFOAM. The focus is on studying the coupling effect of the melt break-up phenomena...... model for droplet cooling and solidification. The model is tested and validated against results from literature and experiments. Subsequently, the model is used to simulate the complex flow fields in the spray forming process and the results are discussed. The presented model of the spray forming...

  2. Layered growth with bottom-spray granulation for spray deposition of drug.

    Science.gov (United States)

    Er, Dawn Z L; Liew, Celine V; Heng, Paul W S

    2009-07-30

    The gap in scientific knowledge on bottom-spray fluidized bed granulation has emphasized the need for more studies in this area. This paper comparatively studied the applicability of a modified bottom-spray process and the conventional top-spray process for the spray deposition of a micronized drug during granulation. The differences in circulation pattern, mode of growth and resultant granule properties between the two processes were highlighted. The more ordered and consistent circulation pattern of particles in a bottom-spray fluidized bed was observed to give rise to layered granule growth. This resulted in better drug content uniformity among the granule batches and within a granule batch. The processes' sensitivities to wetting and feed material characteristics were also compared and found to differ markedly. Less robustness to differing process conditions was observed for the top-spray process. The resultant bottom-spray granules formed were observed to be less porous, more spherical and had good flow properties. The bottom-spray technique can thus be potentially applied for the spray deposition of drug during granulation and was observed to be a good alternative to the conventional technique for preparing granules.

  3. Direct morphological comparison of vacuum plasma sprayed and detonation gun sprayed hydroxyapatite coatings for orthopaedic applications.

    Science.gov (United States)

    Gledhill, H C; Turner, I G; Doyle, C

    1999-02-01

    Hydroxyapatite coatings on titanium substrates were produced using two thermal spray techniques vacuum plasma spraying and detonation gun spraying. X-ray diffraction was used to compare crystallinity and residual stresses in the coatings. Porosity was measured using optical microscopy in conjunction with an image analysis system. Scanning electron microscopy and surface roughness measurements were used to characterise the surface morphologies of the coatings. The vacuum plasma sprayed coatings were found to have a lower residual stress, a higher crystallinity and a higher level of porosity than the detonation gun coatings. It is concluded that consideration needs to be given to the significance of such variations within the clinical context.

  4. Water Reclamation using Spray Drying Project

    Data.gov (United States)

    National Aeronautics and Space Administration — We propose a new spray drying technology for the recovery and recycle of water while stabilizing the solid wastes or residues as found in advanced life support...

  5. Spray drying formulation of amorphous solid dispersions.

    Science.gov (United States)

    Singh, Abhishek; Van den Mooter, Guy

    2016-05-01

    Spray drying is a well-established manufacturing technique which can be used to formulate amorphous solid dispersions (ASDs) which is an effective strategy to deliver poorly water soluble drugs (PWSDs). However, the inherently complex nature of the spray drying process coupled with specific characteristics of ASDs makes it an interesting area to explore. Numerous diverse factors interact in an inter-dependent manner to determine the final product properties. This review discusses the basic background of ASDs, various formulation and process variables influencing the critical quality attributes (CQAs) of the ASDs and aspects of downstream processing. Also various aspects of spray drying such as instrumentation, thermodynamics, drying kinetics, particle formation process and scale-up challenges are included. Recent advances in the spray-based drying techniques are mentioned along with some future avenues where major research thrust is needed.

  6. Spot Spraying Reduces Herbicide Concentrations in Runoff.

    Science.gov (United States)

    Melland, Alice R; Silburn, D Mark; McHugh, Allen D; Fillols, Emilie; Rojas-Ponce, Samuel; Baillie, Craig; Lewis, Stephen

    2016-05-25

    Rainfall simulator trials were conducted on sugar cane paddocks across dry-tropical and subtropical Queensland, Australia, to examine the potential for spot spraying to reduce herbicide losses in runoff. Recommended rates of the herbicides glyphosate, 2,4-D, fluoroxypyr, atrazine, and diuron were sprayed onto 0, 20, 40, 50, 70, or 100% of the area of runoff plots. Simulated rainfall was applied 2 days after spraying to induce runoff at one plant cane and three ratoon crop sites. Over 50% of all herbicides were transported in the dissolved phase of runoff, regardless of the herbicide's sediment-water partition coefficient. For most sites and herbicides, runoff herbicide concentrations decreased with decreasing spray coverage and with decreasing herbicide load in the soil and cane residues. Importantly, sites with higher infiltration prior to runoff and lower total runoff had lower runoff herbicide concentrations.

  7. Water Reclamation using Spray Drying Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This purpose of this project is to develop a spray drying prototype to for the recovery and recycle of water from concentrated waste water recovery system brine....

  8. Microstructural and tribological studies of as-sprayed and heat-treated HVOF Cr3C2-CoNiCrAlY coatings with a CoNiCrAlY bond coat

    OpenAIRE

    2015-01-01

    Die wear is an important problem for manufacturers in hot-working processes, e.g. metal die casting, hot extrusion and thixoextrusion of aluminium, magnesium or steel, as well as glass and plastics processing. The dies have to be capable of withstanding complex thermal and mechanical loads, while giving a sufficient wear resistance against abrasiorband adhesion at very high temperatures. In order to improve the wear resistance and reduce the heating of the extrusion die it can be protected wi...

  9. Atypical presentations of methemoglobinemia from benzocaine spray.

    Science.gov (United States)

    Tantisattamo, Ekamol; Suwantarat, Nuntra; Vierra, Joseph R; Evans, Samuel J

    2011-06-01

    Widely used for local anesthesia, especially prior to endoscopic procedures, benzocaine spray is one of the most common causes of iatrogenic methemoglobinemia. The authors report an atypical case of methemoglobinemia in a woman presenting with pale skin and severe hypoxemia, after a delayed repeat exposure to benzocaine spray. Early recognition and prompt management of methemoglobinemia is needed in order to lessen morbidity and mortality from this entity.

  10. Studies on Ultrasonic Spray Dryer (1)

    OpenAIRE

    井上, 昌夫

    1981-01-01

    Author has initiated research and development activities for a epochal ultrasonic spray dryer in order to obtain large quantities of droplets in uniform diameters, from which a practically applicable ultrasonic spray dryer would possibly be developed. Since the time Wood, Loomis et al. reported their experiments on atomization of liquids by ultrasonic power, research in this field is now widely attempted in many countries. In Japan, this field is being investigated by Ohno et al. Chiba, and M...

  11. [Equipment for spray-freezing in ophthalmology].

    Science.gov (United States)

    Anders, M; Matthes, R

    1991-05-01

    The authors discuss the theoretical background of the method of spray/freezing for destructive processes and their advantages. They demonstrate a cryo-apparatus IKG 3 for liquid nitrogen which is part of the Dresden equipment and was elaborated by the department for cryomedicine of the "Carl Gustav Carus" Academy in cooperation with the Technical University in Dresden. The apparatus produces a fine dispensable spray of the cooling mixture and permits treatment even of small tissue areas.

  12. Plasma sprayed coatings on crankshaft used steels

    Science.gov (United States)

    Mahu, G.; Munteanu, C.; Istrate, B.; Benchea, M.

    2017-08-01

    Plasma spray coatings may be an alternative to conventional heat treatment of main journals and crankpins of the crankshaft. The applications of plasma coatings are various and present multiple advantages compared to electric arc wire spraying or flame spraying. The study examines the layers sprayed with the following powders: Cr3C2- 25(Ni 20Cr), Al2O3- 13TiO2, Cr2O3-SiO2- TiO2 on the surface of steels used in the construction of a crankshaft (C45). The plasma spray coatings were made with the Spray wizard 9MCE facility at atmospheric pressure. The samples were analyzed in terms of micro and morphological using optical microscopy, scanning electron microscopy and X-ray diffraction. Wear tests on samples that have undergone simulates extreme working conditions of the crankshafts. In order to emphasize adherence to the base material sprayed layer, were carried out tests of microscratches and micro-indentation. Results have showed a relatively compact morphological aspect given by the successive coatings with splat-like specific structures. Following the microscratch analysis it can be concluded that Al2O3-13TiO2 coating has a higher purpose in terms of hardness compared to Cr3C2-(Ni 20Cr) and Cr2O3-SiO2- TiO2 powders. Thermal coatings of the deposited powders have increased the mechanical properties of the material. The results stand to confirm that plasma sprayed Al2O3-13TiO2 powder is in fact a efficient solution for preventing mechanical wear, even with a faulty lubrication system.

  13. Numerical modeling for dilute and dense sprays

    Science.gov (United States)

    Chen, C. P.; Kim, Y. M.; Shang, H. M.; Ziebarth, J. P.; Wang, T. S.

    1992-01-01

    We have successfully implemented a numerical model for spray-combustion calculations. In this model, the governing gas-phase equations in Eulerian coordinate are solved by a time-marching multiple pressure correction procedure based on the operator-splitting technique. The droplet-phase equations in Lagrangian coordinate are solved by a stochastic discrete particle technique. In order to simplify the calculation procedure for the circulating droplets, the effective conductivity model is utilized. The k-epsilon models are utilized to characterize the time and length scales of the gas phase in conjunction with turbulent modulation by droplets and droplet dispersion by turbulence. This method entails random sampling of instantaneous gas flow properties and the stochastic process requires a large number of computational parcels to produce the satisfactory dispersion distributions even for rather dilute sprays. Two major improvements in spray combustion modelings were made. Firstly, we have developed a probability density function approach in multidimensional space to represent a specific computational particle. Secondly, we incorporate the Taylor Analogy Breakup (TAB) model for handling the dense spray effects. This breakup model is based on the reasonable assumption that atomization and drop breakup are indistinguishable processes within a dense spray near the nozzle exit. Accordingly, atomization is prescribed by injecting drops which have a characteristic size equal to the nozzle exit diameter. Example problems include the nearly homogeneous and inhomogeneous turbulent particle dispersion, and the non-evaporating, evaporating, and burning dense sprays. Comparison with experimental data will be discussed in detail.

  14. Structure of high-speed sprays

    Science.gov (United States)

    Bracco, Frediano V.

    1995-01-01

    This work covered both measurements and computations and its results are documented in eight appendices. Measurements were made of drop velocity in vaporizing, steady, full-cone sprays and of drop velocity and drop size in non-vaporizing steady full-cone sprays. In similar conditions, measurements had previously been made of the intact core and of the size of the drops in the immediate vicinity of the injector, thus generating an extensive set of data which were particularly useful for the assessment and the development of multidimensional models of engine sprays. On the computational side, a line source technique was introduced to simulate the intact-core in engine sprays and two extensive numerical studies were carried out to explain the strong anisotropy of the drop velocity fluctuations that had been found in the measurements. In another interesting and timely study, the accuracy of the stochastic method of computing drop collisions and coalescence (which is the one universally used) was assessed by corresponding deterministic computations (more accurate but much more time consuming). It was concluded that the accuracy of the stochastic method in practical computations can be wanting. Finally, a numerical study of the structure of hollow-cone sprays was initiated that has since been followed by significant experimental and computational work on liquid-only and air-assisted hollow-cone injectors and sprays.

  15. CHARACTERIZATION OF DIESEL SPRAY IMAGES USING A SHAPE PROCESSING METHODOLOGY

    Directory of Open Access Journals (Sweden)

    Cecile Petit

    2011-05-01

    Full Text Available In Diesel engines, a key element in achieving a clean and efficient combustion process is a proper fuel-air mixing, which is a consequence of the fuel spray development and fuel-air interaction inside the engine combustion chamber. The spray structure and behavior are classically described by the length (penetration and width (angle of the spray plume but these parameters do not give any clue on the geometrical injection center and on the spray symmetry. The purpose of this paper is to find out original tools to characterize the Diesel spray: the virtual spray origin is the geometrical injection center, which may (or may not coincide with the injector axis. Another interesting point is the description of the Diesel spray in terms of symmetry: the spray plume internal and external symmetry characterize the spray and the injector performance. Our approach is first to find out the virtual spray origin: after the image segmentation, the spray is coded with the Freeman code and with an original shape coding from which the moments are derived. The symmetry axes are then computed and the spray plumes are discarded (or not for the virtual spray origin computation, which is derived from a Voronoi diagram. The last step is the internal and external spray plume symmetry characterization thanks to correlation and mathematical distances.

  16. Avaliação de tensões residuais pelo método de difração de raios-X em revestimentos de inconel 625 obtidos por HVOF

    OpenAIRE

    Mariana Sgambaro de Lorenzi

    2015-01-01

    A aspersão térmica por chama hipersônica tem se destacado pelo método rápido e eficiente para aplicação de revestimentos com grandes vantagens como: tempo, custo e qualidade. Os revestimentos de Inconel 625 apresentam uma série de aplicações industriais principalmente nos segmentos industriais: químico e petroquímico. Neste contexto, o presente trabalho tem por objetivo avaliar as tensões residuais em revestimentos de Inconel 625 obtidos por aspersão térmica de chama hipersônica (HVOF) atravé...

  17. Comparision on dynamic behavior of diesel spray and rapeseed oil spray in diesel engine

    Science.gov (United States)

    Sapit, Azwan; Azahari Razali, Mohd; Faisal Hushim, Mohd; Jaat, Norrizam; Nizam Mohammad, Akmal; Khalid, Amir

    2017-04-01

    Fuel-air mixing is important process in diesel combustion. It significantly affects the combustion and emission of diesel engine. Biomass fuel has high viscosity and high distillation temperature and may negatively affect the fuel-air mixing process. Thus, study on the spray development and atomization of this type of fuel is important. This study investigates the atomization characteristics and droplet dynamic behaviors of diesel engine spray fuelled by rapeseed oil (RO) and comparison to diesel fuel (GO). Optical observation of RO spray was carried out using shadowgraph photography technique. Single nano-spark photography technique was used to study the characteristics of the spray while dual nano-spark shadowgraph technique was used to study the spray droplet behavior. Using in-house image processing algorithm, the images were processed and the boundary condition of each spray was also studied. The results show that RO has very poor atomization due to the high viscosity nature of the fuel when compared to GO. This is in agreement with the results from spray droplet dynamic behavior studies that shows due to the high viscosity, the RO spray droplets are large in size and travel downward, with very little influence of entrainment effect due to its large kinematic energy.

  18. EVALUATION OF CONVERGENT SPRAY TECHNOLOGYTM SPRAY PROCESS FOR ROOF COATING APPLICATION

    Science.gov (United States)

    The overall goal of this project was to demonstrate the feasibility of Convergent Spray TechnologyTM for the roofing industry. This was accomplished by producing an environmentally compliant coating utilizing recycled materials, a CSTTM spray process portable application cart, a...

  19. Evaluation of the CR{sub 3}C{sub 2}(NICR) coating deposited on S4400 with the HVOF process for PEM fuel flow plates; Evaluacion del recubrimiento CR{sub 3}C{sub 2}(NICR) depositado sobre S4400 por el proceso HVOF para placas de flujo de celdas de combustible PEM

    Energy Technology Data Exchange (ETDEWEB)

    Rendon Belmonte, M.; Perez Quiroz, J.T. [Instituto Mexicano del Transporte, Queretaro, Queretaro (Mexico)]. E-mail: marielarb17@hotmail.com; Porcayo Calderon, J. [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico); Orozco, G. [Centro de Investigacion y Desarrollo Tecnologico en Electroquimica S. C., Queretaro, Queretaro (Mexico)

    2009-09-15

    This research studied the behavior of Cr{sub 3}C{sub 2}(NiCr) coating deposited on S4400 with the HVOF (High Velocity Oxygen-Fuel) thermal projection process. Coating was applied after the surface of the plate was prepared with ceramic granulated metal burst according to norm NACE No. 1/ SSPC-SP 5 and cleaned with acetone. The electrolyte used was an H{sub 2}SO{sub 4} 0,5 M + 2 ppm F{sup -} solution at ambient temperature. Mercury sulfate (Hg{sub 2}SO{sub 4}) electrode was used as the reference electrode and the counter electrode used was a graphite bar. To study the electrochemical behavior, polarization curves were generated with a sweep speed of 0.15 mV/s, according to norms ASTM G5 and ASTM G59. Before testing, the Ecorr was measured with a high impedance multimeter (10{sup 6}). The morphological aspect of the coating evaluated was analyzed with SEM (sweep electron microscopy). Based on the obtained icorr values of 1.7*10{sup -4} mA/cm{sup 2} for a period of 576 hours, we can state that this coating meets the criteria for resistance to corrosion required by the DOE (U.S. Department of Energy) for consideration of its use in PEM fuel cell flow plates. [Spanish] En esta investigacion se estudio el comportamiento del recubrimiento Cr{sub 3}C{sub 2}(NiCr), depositado sobre S4400 mediante el proceso de proyeccion termica HVOF (High Velocity Oxygen-Fuel). Previo a la aplicacion del recubrimiento, la placa fue preparada superficialmente mediante rafaga de granalla ceramica de acuerdo con la norma NACE No. 1/ SSPC-SP 5, limpiada con acetona y en esta condicion se procedio a la aplicacion del recubrimiento. El electrolito empleado fue una solucion de H{sub 2}SO{sub 4} 0,5 M + 2 ppm F{sup -} a temperatura ambiente, como electrodo de referencia se empleo un electrodo de sulfato mercuroso (Hg{sub 2}SO{sub 4}) y como contraelectrodo una barra de grafito. Para estudiar el comportamiento electroquimico se realizaron curvas de polarizacion con una velocidad de barrido de 0

  20. Study on Spray Characteristics and Spray Droplets Dynamic Behavior of Diesel Engine Fueled by Rapeseed Oil

    Directory of Open Access Journals (Sweden)

    Sapit Azwan

    2014-07-01

    Full Text Available Fuel-air mixing is important process in diesel combustion. It directly affects the combustion and emission of diesel engine. Biomass fuel needs great help to atomize because the fuel has high viscosity and high distillation temperature. This study investigates the atomization characteristics and droplet dynamic behaviors of diesel engine spray fueled by rapeseed oil (RO. Optical observation of RO spray was carried out using shadowgraph photography technique. Single nano-spark photography technique was used to study the characteristics of the rapeseed oil spray while dual nano-spark shadowgraph technique was used to study the spray droplet behavior. The results show that RO has very poor atomization due to the high viscosity nature of the fuel. This is in agreement with the results from spray droplet dynamic behavior studies that shows due to the high viscosity, the droplets are large in size and travel downward, with very little influence of entrainment effect due to its large kinematic energy.

  1. INVESTIGATION OF SYSTEMATIC EFFECTS IN KEPLER DATA: SEASONAL VARIATIONS IN THE LIGHT CURVE OF HAT-P-7b

    Energy Technology Data Exchange (ETDEWEB)

    Van Eylen, V.; Lindholm Nielsen, M.; Hinrup, B.; Tingley, B.; Kjeldsen, H., E-mail: vincent@phys.au.dk [Stellar Astrophysics Centre, Department of Physics and Astronomy, Aarhus University, Ny Munkegade 120, DK-8000 Aarhus C (Denmark)

    2013-09-10

    With years of Kepler data currently available, the measurement of variations in planetary transit depths over time can now be attempted. To do so, it is of primary importance to understand which systematic effects may affect the measurement of transits. We aim to measure the stability of Kepler measurements over years of observations. We present a study of the depth of about 500 transit events of the Hot Jupiter HAT-P-7b, using 14 quarters (Q0-Q13) of data from the Kepler satellite. We find a systematic variation in the depth of the primary transit, related to quarters of data and recurring yearly. These seasonal variations are about 1%. Within seasons, we find no evidence for trends. We speculate that the cause of the seasonal variations could be unknown field crowding or instrumental artifacts. Our results show that care must be taken when combining transits throughout different quarters of Kepler data. Measuring the relative planetary radius of HAT-P-7b without taking these systematic effects into account leads to unrealistically low error estimates. This effect could be present in all Kepler targets. If so, relative radius measurements of all Hot Jupiters to a precision much better than 1% are unrealistic.

  2. Studying the atmosphere of the exoplanet HAT-P-7b via secondary eclipse measurements with EPOXI, Spitzer and Kepler

    CERN Document Server

    Christiansen, Jessie L; Charbonneau, David; Madhusudhan, N; Seager, Sara; Holman, Matthew J; Wellnitz, Dennis D; Deming, Drake; A'Hearn, Michael F

    2009-01-01

    The highly irradiated transiting exoplanet, HAT-P-7b, currently provides one of the best opportunities for studying planetary emission in the optical and infrared wavelengths. We observe six near-consecutive secondary eclipses of HAT-P-7b at optical wavelengths with the EPOXI spacecraft. We place an upper limit on the relative eclipse depth of 0.055% (95% confidence). We also analyze Spitzer observations of the same target in the infrared, obtaining secondary eclipse depths of 0.098+/-0.017%, 0.159+/-0.022%, 0.245+/-0.031% and 0.225+/-0.052% in the 3.6, 4.5, 5.8 and 8.0 micron IRAC bands respectively. We combine these measurements with the recently published Kepler secondary eclipse measurement, and generate atmospheric models for the day-side of the planet that are consistent with both the optical and infrared measurements. The data are best fit by models with a temperature inversion, as expected from the high incident flux. The models predict a low optical albedo of ~< 0.13, with subsolar abundances of N...

  3. Hybrid Decoder Reconfiguration of AVS-P7 and MPEG-4 /AVC in the Reconfigurable Video Coding Framework

    Directory of Open Access Journals (Sweden)

    Zhang Zhaoyang

    2012-08-01

    Full Text Available With the rapid development of video coding technology, all kinds of video coding standards have been advanced in recent years with a variety of different and complex algorithms. They share common and/or similar coding tools, yet there is currently no explicit way to exploit such commonalities at the level of specifications or implementations. Reconfigurable video coding (RVC is to develop a video coding standard that overcomes many shortcomings of current standardization and specification process by updating and progressively incrementing a modular library of components. In this paper, a hybrid decoder reconfiguration is instantiated in the RVC framework by grouping the coding tools from AVS-P7 and MPEG-4/AVC. Experimental results show that compared with MPEG-4/AVC baseline profile, the reconfigurable coding system reduces the computational complexity and guarantees the coding performance at low bit rate. Moreover, it enriches the RVC video tool library (VTL by introducing the coding tools of AVS-P7, and also verifies the flexibility and re-configurability of RVC framework to meet the needs of different applications.

  4. Overexpression of rice black-streaked dwarf virus p7-1 in Arabidopsis results in male sterility due to non-dehiscent anthers.

    Directory of Open Access Journals (Sweden)

    Feng Sun

    Full Text Available Rice black-streaked dwarf virus (RBSDV, a member of the genus Fijivirus in the family Reoviridae, is propagatively transmitted by the small brown planthopper (Laodelphax striatellus Fallén. RBSDV causes rice black-streaked dwarf and maize rough dwarf diseases, which lead to severe yield losses in crops in China. Although several RBSDV proteins have been studied in detail, the functions of the nonstructural protein P7-1 are still largely unknown. To investigate the role of the P7-1 protein in virus pathogenicity, transgenic Arabidopsis thaliana plants were generated in which the P7-1 gene was expressed under the control of the 35S promoter. The RBSDV P7-1-transgenic Arabidopsis plants (named P7-1-OE were male sterility. Flowers and pollen from P7-1-transgenic plants were of normal size and shape, and anthers developed to the normal size but failed to dehisce. The non-dehiscent anthers observed in P7-1-OE were attributed to decreased lignin content in the anthers. Furthermore, the reactive oxygen species levels were quite low in the transgenic plants compared with the wild type. These results indicate that ectopic expression of the RBSDV P7-1 protein in A. thaliana causes male sterility, possibly through the disruption of the lignin biosynthesis and H2O2-dependent polymerization pathways.

  5. Containment atmosphere response to external sprays

    Energy Technology Data Exchange (ETDEWEB)

    Green, J.; Almenas, K. [Univ. of Maryland, College Park, MD (United States)

    1995-09-01

    The application of external sprays to a containment steel shell can be an effective energy removal method and has been proposed in the passive AP-600 design. Reduction of the steel shell temperature in contact with the containment atmosphere enhances both heat and mass transfer driving forces. Large scale experimental data in this area is scarce, therefore the measurements obtained from the E series tests conducted at the German HDR facility deserve special attention. These long term tests simulated various severe accident conditions, including external spraying of the hemispherical steel shell. This investigation focuses upon the integral response of the HDR containment atmosphere during spray periods and upon methods by which lumped parameter system codes, like CONTAIN, model the underlying condensation phenomena. Increases in spray water flowrates above a minimum value were ineffective at improving containment pressure reduction since the limiting resistance for energy transfer lies in the noncondensable-vapor boundary layer at the inner condensing surface. The spray created an unstable condition by cooling the upper layers of a heated atmosphere and thus inducing global natural circulation flows in the facility and subsequently, abrupt changes in lighter-than-air noncondensable (J{sub 2}/He) concentrations. Modeling results using the CONTAIN code are outlined and code limitations are delineated.

  6. Microalgal cell disruption via ultrasonic nozzle spraying.

    Science.gov (United States)

    Wang, M; Yuan, W

    2015-01-01

    The objective of this study was to understand the effect of operating parameters, including ultrasound amplitude, spraying pressure, nozzle orifice diameter, and initial cell concentration on microalgal cell disruption and lipid extraction in an ultrasonic nozzle spraying system (UNSS). Two algal species including Scenedesmus dimorphus and Nannochloropsis oculata were evaluated. Experimental results demonstrated that the UNSS was effective in the disruption of microalgal cells indicated by significant changes in cell concentration and Nile red-stained lipid fluorescence density between all treatments and the control. It was found that increasing ultrasound amplitude generally enhanced cell disruption and lipid recovery although excessive input energy was not necessary for best results. The effect of spraying pressure and nozzle orifice diameter on cell disruption and lipid recovery was believed to be dependent on the competition between ultrasound-induced cavitation and spraying-generated shear forces. Optimal cell disruption was not always achieved at the highest spraying pressure or biggest nozzle orifice diameter; instead, they appeared at moderate levels depending on the algal strain and specific settings. Increasing initial algal cell concentration significantly reduced cell disruption efficiency. In all UNSS treatments, the effectiveness of cell disruption and lipid recovery was found to be dependent on the algal species treated.

  7. Survival of bifidobacteria after spray-drying.

    Science.gov (United States)

    Lian, Wen-Chian; Hsiao, Hung-Chi; Chou, Cheng-Chun

    2002-03-25

    To investigate the survival of bifidobacteria after spray-drying, Bifidobacterium infantis CCRC 14633, B. infantis CCRC 14661, B. longum ATCC 15708, B. longum CCRC 14634 and B. longum B6 were first spray-dried with different carrier media including 10% (w/w) gelatin, gum arabic and soluble starch. B. infantis CCRC 14633 and B. longum were also determined in skim milk. It was found that survival of bifidobacteria after spray-drying varied with strains and is highly dependent on the carriers used. Among the test organisms, B. longum B6 exhibited the least sensitivity to spray-drying and showed the highest survival of ca. 82.6% after drying with skim milk. Comparisons of the effect of carrier concentrations revealed that spray-drying at 10% (w/w) gelatin, gum arabic or soluble starch resulted in the highest survival of bifidobacteria. In addition, among the various outlet-air temperatures tested, bifidobacteria showed the highest survival after drying at 50 degrees C. Elevation of outlet-air temperature caused increased inactivation of bifidobacteria. However, the inactivation caused by increased outlet-air temperature varied with the carrier used, with the greatest reduction observed using soluble starch and the least with skim milk.

  8. Computer modelling of the meteorological and spraying parameters that influence the aerial dispersion of agrochemical sprays

    Science.gov (United States)

    Mokeba, M. L.; Salt, D. W.; Lee, B. E.; Ford, M. G.

    An insight into the nature of prevailing meteorological conditions and the manner in which they interact with spraying parameters is an important prerequisite in the analysis of the dynamics of agrochemical sprays. Usually, when these sprays are projected from hydraulic nozzles, their initial velocity is greater than that of the ambient wind speed. The flowfield therefore experiences changes in speed and direction which are felt upstream as well as downstream of the spray droplets. The pattern of the droplet flow, i.e. the shape of the streamlines marking typical trajectories, will be determined by a balance of viscous forces related to wind speed, inertial forces resulting from the acceleration of the airstream and pressure forces which can be viewed in terms of the drag forces exerted on the spray droplets themselves. At a certain distance in the ensuing motion, when the initial velocity of the spray droplets has decreased sufficiently for there to be no acceleration, their trajectories will be controlled entirely by the random effects of turbulence. These two transport processes in the atmosphere can be modelled mathematically using computers. This paper presents a model that considers the velocity of spray droplets to consist of a ballistic velocity component superimposed by a random-walk velocity component. The model is used to study the influence of meteorological and spraying parameters on the three-dimensional dynamics of spray droplets projected in specified directions in neutral and unstable weather conditions. The ballistic and random-walk velocity components are scaled by factors of (1-ξ) and ξ respectively, where ξ is the ratio of the sedimentation velocity and the relative velocity between the spray droplets and the surrounding airstream. This ratio increases progressively as the initial velocity of the spray droplet decreases with air resistance and attains a maximum when the sedimentation velocity has been reached. As soon as this occurs, the

  9. Gibberellin-regulated protein in Japanese apricot is an allergen cross-reactive to Pru p 7.

    Science.gov (United States)

    Inomata, Naoko; Miyakawa, Mami; Aihara, Michiko

    2017-07-06

    Gibberellin-regulated protein (GRP, also known as peamaclein) was recently identified as a new marker allergen related to systemic reactions in peach allergy; however, its role in other fruit allergies is unknown. To investigate the allergenicity of Japanese apricot (JA) GRP and clarify the clinical characteristics of JA allergy patients with GRP sensitization. Seven patients (two males, five females, mean age 28.0 years) diagnosed with JA allergy based on relevant clinical history, positive skin test and/or challenge test were enrolled. JA GRP with a molecular weight of 6896.5 Da was purified by ion-exchange column chromatography. We performed enzyme-linked immunosorbent assay (ELISA), IgE-immunoblotting, basophil activating tests (BATs), and skin prick tests (SPTs) with purified JA GRP. To investigate the cross-reactivity between JA GRP and native Pru p 7 (nPru p 7), we performed ELISA inhibition tests. We measured specific IgE levels against apricot, peach, rPru p 1, rPru p 3, and rPru p 4 using ImmunoCAP. ELISA and IgE-immunoblotting using JA GRP showed positive reactions in six (85.7%) and seven (100%) patients, respectively. Five patients who provided informed consent for BATs and SPTs using JA GRP had positive results. In four patients who underwent ELISA inhibition tests using JA GRP and nPru p 7, IgE binding to one GRP inhibited binding to the other. The positivity for specific IgE against apricot, peach, rPru p 1, rPru p 3, and rPru p 4 was 14.3%, 57.1%, 0%, 0%, and 0%, respectively. Patients developed allergic reactions that were frequently accompanied with facial swelling, especially of the eyelids, which was dependent on cofactors, such as exercise. These results indicated that GRP might be a causative allergen of JA allergy, whose onset frequently requires a cofactor, such as exercise, and might be cross-reactive between JAs and peaches. © 2017 The Authors. Immunity, Inflammation and Disease Published by John Wiley & Sons Ltd.

  10. Microstructure evolution of cold-sprayed coating during deposition and through post-spraying heat treatment

    Institute of Scientific and Technical Information of China (English)

    LI Chang-jiu; LI Wen-ya

    2004-01-01

    The microstructural features of cold-sprayed coatings were investigated using Cu, Ti and Zn feedstocks by optical microscopy, scanning electron microscopy and transmission electron microscopy to reveal the microstructure evolution mechanisms in cold spray. Four typical effects including tamping, refinement, impact-induced fusion and annealing were examined on microstrueture. It is found that the microstructure of cold spray coating is remarkably influenced by spray materials. Ti coatings consist of evident porous layer and Cu coatings present a limited porous layer only near the surface. It is clear that the successive tamping effect and dynamic refinement of grains significantly influence the microstructure evolution of cold-sprayed coating. The tamping effect leads to the densification of porous coating layer gradually and the refinement effect leads to the formation of fine microstructure. It is considered that the large difference in the formation of porous layer is attributed to the dynamic impact pressure and hardenability of materials. It is also found that the impact-induced fusion during deposition of Zn coating can also modify the interfacial microstructure between particles in cold spray coating. Moreover, the nanocrystalline phase can be formed at the interfaces among particles resulting from the localized melting of the interfaces and tamping effect. Furthermore, the annealing treatment can modify the microstructure and property of a cold-sprayed coating.

  11. Micrometeorological measurements during the Blackmo 88 spray trials

    Science.gov (United States)

    D. E. Anderson; D. R. Miller; Y. S. Wang; W. E. Yendol; M. L. McManus

    1991-01-01

    Instrumentation was arrayed on a 120 foot tower to detail the local atmospheric conditions during the Blackmo 88 spray experiment. Measurements were continuous for 30 minute periods encompassing each spray pass.

  12. Water jet/spray measurement analysis

    Science.gov (United States)

    Lala, G. G.

    1986-01-01

    The objective of this study was to provide analysis of data obtained under a previous contract entitled Characterization of Drop Spectra from High Volume Flow Water Jets. Measurements of drop spectra were obtained in the spray resulting from the breakup of high volume flow water jets from a variety of nozzle types. The drop spectra measurements were obtained from two drop spectrometers covering a range from 10 microns to 12 millimeters diameter. The task addressed was to select representative spectra from the individual tests and provide analyses in both numerical and graphical formats as outlined in the proposal. The intended application of these results is an evaluation of the feasibility of fog clearing by high volume water sprays. During the tests, a fog event occurred making it possible to test the concept of fog clearing. Visual range data and fog drop spectra were analyzed, with particular emphasis placed on the modification of these parameters due to the water spray.

  13. Design of a Microgravity Spray Cooling Experiment

    Science.gov (United States)

    Baysinger, Kerri M.; Yerkes, Kirk L.; Michalak, Travis E.; Harris, Richard J.; McQuillen, John

    2004-01-01

    An analytical and experimental study was conducted for the application of spray cooling in a microgravity and high-g environment. Experiments were carried out aboard the NASA KC-135 reduced gravity aircraft, which provided the microgravity and high-g environments. In reduced gravity, surface tension flow was observed around the spray nozzle, due to unconstrained liquid in the test chamber and flow reversal at the heat source. A transient analytical model was developed to predict the temperature and the spray heat transfer coefficient within the heated region. Comparison of the experimental transient temperature variation with analytical results showed good agreement for low heat input values. The transient analysis also verified that thermal equilibrium within the heated region could be reached during the 20-25s reduced gravity portion of the flight profile.

  14. Examining properties of arc sprayed nanostructured coatings

    Directory of Open Access Journals (Sweden)

    A. Czupryński

    2016-04-01

    Full Text Available The article presents the results of examining properties of arc sprayed coating obtained with nano-alloy on the iron matrix with a high amount of fine carbide precipitates sprayed on non-alloyed steel plates intended for high temperature operation. Powder metal cored wire EnDOtec DO*390N 1,6 mm diameter, was used to produce, dense, very high abrasion and erosion resistant coatings approx. 1,0 mm thick. Nano-material coatings characterization was done to determine abrasion resistance, erosion resistance, adhesion strength, hardness as well as metallographic examinations. Results have proved high properties of arc sprayed nano-material coatings and have shown promising industrial applications.

  15. Spray Drying of Mosambi Juice in Lab

    Science.gov (United States)

    Singh, S. V.; Verma, A.

    2014-01-01

    The studies on spray drying of mosambi juice were carried out with Laboratory spray dryer set-up (LSD-48 MINI SPRAY DRYER-JISL). Inlet and outlet air temperature and maltodextrin (drying agent) concentration was taken as variable parameters. Experiments were conducted by using 110 °C to 140 °C inlet air temperature, 60 °C to 70 °C outlet air temperature and 5-7 % maltodextrin concentration. The free flow powder of mosambi juice was obtained with 7 % maltodextrin at 140 °C inlet air temperature and 60 °C outlet air temperature. Fresh and reconstituted juices were evaluated for vitamin C, titrable acidity and sensory characteristics. The reconstituted juice was found slightly acceptable by taste panel.

  16. Silver nasal sprays: misleading Internet marketing.

    Science.gov (United States)

    Gaslin, Michael T; Rubin, Cory; Pribitkin, Edmund A

    2008-04-01

    Long-term use of silver-containing products is associated with a permanent bluish-gray discoloration of the skin known as argyria, but they remain widely available despite several measures by the FDA to regulate them. Several recent case reports have described the occurrence of argyria as a result of using these "natural" products. We used the five most common Internet search engines to find Web sites providing information on silver-containing nasal sprays. Of 49 Web sites analyzed, only 2 (4%) mentioned argyria as a possible complication, although 30 (61%) did caution against long-term use. Eight sites (16%) made specific claims about the health benefits of the product. All 49 sites (100%) provided direct or indirect links to buy silver-containing nasal sprays. We conclude that information about silver-containing nasal sprays on the Internet is misleading and inaccurate. Therefore, otolaryngologists should be aware of the misinformation their patients may be receiving about these products.

  17. Fullerene monolayer formation by spray coating.

    Science.gov (United States)

    Cervenka, J; Flipse, C F J

    2010-02-10

    Many large molecular complexes are limited in thin film applications by their insufficient thermal stability, which excludes deposition via commonly used vapour phase deposition methods. Here we demonstrate an alternative way of monolayer formation of large molecules by a simple spray coating method under ambient conditions. This technique has been successfully applied on C(60) dissolved in toluene and carbon disulfide. Monolayer thick C(60) films have been formed on graphite and gold surfaces at particular deposition parameters, as confirmed by atomic force and scanning tunnelling microscopies. Structural and electronic properties of spray coated C(60) films on Au(111) have been found comparable to thermally evaporated C(60). We attribute the monolayer formation in spray coating to a crystallization process mediated by an ultrathin solution film on a sample surface.

  18. Protection by high velocity thermal spraying coatings on thick walled permanent and interim store components for the diminution of repairs, corrosion and costs 'SHARK'. Overview at the end of the project; Schutz durch Hochgeschwindigkeitsflammspritzschichten auf dickwandigen End- und Zwischenlagerbauteilen zur Reduktion von Reparaturen, Korrosion und Kosten 'SHARK'. Ein Ueberblick zum Abschluss des Projektes

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, Sabine; Hassel, Thomas; Bach, Friedrich-Wilhelm [Unterwassertechnikum Hannover, Garbsen (Germany). Inst. fuer Werkstoffkunde; Steinwarz, Wolfgang; Dyllong, Nobert; Tragsdorf, Inga Maren [Siempelkamp Nukleartechnik GmbH, Krefeld (Germany)

    2012-04-15

    The corrosion protection of the internal space of thick-walled interim and permanent storage facility components, such as Castor {sup copyright} containers, are ensured nowadays by a galvanic nickel layer. The method has proved itself and protects the base material of the containers at the underwater loading in the Nuclear power station from a corrosive attack. Although, the galvanic nickel plating is a relatively time consuming method, it lasts for several days for each container, and is with a layer thickness of 1,000 {mu}m also expensive. To develop an alternative, faster and more economical method, a BMBF research project named - 'SHARK - protection by high velocity thermal spraying layers on thick-walled permanent and interim store components for the diminution of repairs, corrosion and costs' in cooperation between Siempelkamp Nukleartechnik GmbH and the Institute of Materials Science of the Leibniz University of Hanover was established to investigate the suitability of the high velocity oxy fuel spraying technology (HVOF) for the corrosion protective coating of thickwalled interim and permanent storage facility components. Since the permanent storage depot components are manufactured from cast iron with globular graphite, this material was exclusively used as a base material in this project. The evaluation of the economical features of the application of different nickel base spraying materials on cast iron substratum was in focus, as well as the scientific characterization of the coating systems with regard to the corrosion protective properties. Furthermore, the feasibility of the transfer of the laboratory results on a large industrial setup as well as a general suitability of the coating process for a required repair procedure was to be investigated. The preliminary examination program identified chromium containing spraying materials as successful. Results of the preliminary examination program have been used for investigations with the CASOIK

  19. Growth of Acinetobacter gerneri P7 on polyurethane and the purification and characterization of a polyurethanase enzyme.

    Science.gov (United States)

    Howard, Gary T; Norton, William N; Burks, Timothy

    2012-07-01

    A soil microorganism, designated as P7, was characterized and investigated for its ability to degrade polyurethane (PU). This bacterial isolate was identified as Acinetobacter gerneri on the basis of 16 s rRNA sequencing and biochemical phenotype analysis. The ability of this organism to degrade polyurethane was characterized by the measurement of growth, SEM observation, measurement of electrophoretic mobility and the purification and characterization of a polyurethane degrading enzyme. The purified protein has a molecular weight of approximately 66 kDa as determined by SDS-PAGE. Substrate specificity was examined using p-nitrophenyl substrates with varying carbon lengths. The highest substrate specificity was observed using p-nitrophenyl-propanate with an activity of 37.58 ± 0.21 U mg(-1). Additionally, the enzyme is inhibited by phenylmethylsulfonylfluoride and by ethylenediamine-tetra acetic acid. When grown on Impranil DLN(™) YES medium, a lag phase was noted for the first 3 h which was followed by logarithmic growth for 5 h. For the linear portion of growth between 5 and 9 h, a μ value of 0.413 doublings h(-1) was calculated. After 9 h of incubation the cell number dramatically decreased resulting in a chalky precipitate. Measurements of electrophoretic mobility indicated the formation of a complex between the PU and A. gerneri P7 cells. A hybrid zeta potential had been generated between the cells and polyurethane. Further evidence for a complex was provided by SEM observation where cells appeared to cluster along the surface of polyurethane particles and along edges of polyurethane films. Occasionally, the cells established an anchor-like structure that connected the cells to polyurethane particles.

  20. Development of Expert Controller for Plasma Spraying Process

    Institute of Scientific and Technical Information of China (English)

    LIChun-xu; CHENKe-xuan; LIHe-qi; LIDe-wu

    2004-01-01

    Aiming at the plasma spraying process control, the control system model is developed on the basis of analyzing control parameters and coating properties and their correlation, and the corresponding control method and regulations are also given. With the developed expert controller for plasma spraying process, stable spraying can be realized using ordinary spraying powder and the coating of compaction, homogeneity and high bonding strength can be obtained.

  1. Spray drying technique: II. Current applications in pharmaceutical technology.

    Science.gov (United States)

    Sollohub, Krzysztof; Cal, Krzysztof

    2010-02-01

    This review presents current applications of spray drying in pharmaceutical technology. The topics discussed include the obtention of excipients and cospray dried composites, methods for increasing the aqueous solubility and bioavailability of active substances, and modified release profiles from spray-dried particles. This review also describes the use of the spray drying technique in the context of biological therapies, such as the spray drying of proteins, inhalable powders, and viable organisms, and the modification of the physical properties of dry plant extracts.

  2. Dynamic residual stress in thermal sprayed coatings

    Institute of Scientific and Technical Information of China (English)

    Wang Zhiping; Yang Yuanyuan

    2005-01-01

    With the modified Almen method, the forming and development process of residual stress in a thermal sprayed coating has been obtained. The test results identify that the residual stress in a coating is depend on coating material properties, technique and coating thickness. The paper pays much attention to the hysteresis between the coating temperature and residual stress in the coating or between the applied stress and the strain of the coating, and confirms that the fact is resulted from the"Gas Fix" character of a thermal sprayed coating.

  3. Plasma-Spray Metal Coating On Foam

    Science.gov (United States)

    Cranston, J.

    1994-01-01

    Molds, forms, and other substrates made of foams coated with metals by plasma spraying. Foam might be ceramic, carbon, metallic, organic, or inorganic. After coat applied by plasma spraying, foam left intact or removed by acid leaching, conventional machining, water-jet cutting, or another suitable technique. Cores or vessels made of various foam materials plasma-coated with metals according to method useful as thermally insulating containers for foods, liquids, or gases, or as mandrels for making composite-material (matrix/fiber) parts, or making thermally insulating firewalls in automobiles.

  4. Numerical Simulation and Experimental Characterization of a Binary Aluminum Alloy Spray - Application to the Spray Rolling Process

    Energy Technology Data Exchange (ETDEWEB)

    S. B. Johnson; J.-P. Delplanque; Y. Lin; Y. Zhou; E. J. Lavernia; K. M. McHugh

    2005-02-01

    A stochastic, droplet-resolved model has been developed to describe the behavior of a binary aluminum alloy spray during the spray-rolling process. In this process, a molten aluminum alloy is atomized and the resulting spray is depostied on the rolls of a twin-roll caster to produce aluminum strip. The one-way coupled spray model allows the prediction of spray characteristics such as enthalph and solid fraction, and their distribution between the nozzle and the depostion surface. This paper outlines the model development and compares the predicted spray dynamics to PDI measurements performed in a controlled configuration. Predicted and measured droplet velocity and size distributions are presented for two points along the spray centerline along with predicted spray averaged specific enthalph and solid fraction curves.

  5. Experimental Research on Flash Boiling Spray of Dimethyl Ether

    Institute of Scientific and Technical Information of China (English)

    Peng Zhang

    2014-01-01

    The high-speed digital imaging technique is applied to observe the developing process of flash boiling spray of dimethyl ether at low ambient pressure, and the effects of nozzle opening pressure and nozzle hole diameter on the spray shape, spray tip penetration and spray angle during the injection are investigated. The experimental results show that the time when the vortex ring structure of flash boiling spray forms and its developing process are determined by the combined action of the bubble growth and breakup in the spray and the air drag on the leading end of spray;with the enhancement of nozzle opening pressure, the spray tip penetration increases and the spray angle decreases. The influence of nozzle hole diameter on the spray tip penetration is relatively complicated, the spray tip penetration is longer with a smaller nozzle hole diameter at the early stage of injection, while the situation is just opposite at the later stage of injection. This paper establishes that the variation of spray angle is consistent with that of nozzle hole diameter.

  6. Alignment Fixtures For Vacuum-Plasma-Spray Gun

    Science.gov (United States)

    Woodford, William H.; Mckechnie, Timothy N.; Power, Christopher A.; Daniel, Ronald L., Jr.

    1993-01-01

    Fixtures for alignment of vacuum-plasma-spray guns built. Each fixture designed to fit specific gun and holds small, battery-powered laser on centerline of gun. Laser beam projects small red dot where centerline intersects surface of workpiece to be sprayed. After laser beam positioned on surface of workpiece, fixture removed from gun and spraying proceeds.

  7. Experimental research on flash boiling spray of dimethyl ether

    Science.gov (United States)

    Zhang, Peng

    2014-12-01

    The high-speed digital imaging technique is applied to observe the developing process of flash boiling spray of dimethyl ether at low ambient pressure, and the effects of nozzle opening pressure and nozzle hole diameter on the spray shape, spray tip penetration and spray angle during the injection are investigated. The experimental results show that the time when the vortex ring structure of flash boiling spray forms and its developing process are determined by the combined action of the bubble growth and breakup in the spray and the air drag on the leading end of spray; with the enhancement of nozzle opening pressure, the spray tip penetration increases and the spray angle decreases. The influence of nozzle hole diameter on the spray tip penetration is relatively complicated, the spray tip penetration is longer with a smaller nozzle hole diameter at the early stage of injection, while the situation is just opposite at the later stage of injection. This paper establishes that the variation of spray angle is consistent with that of nozzle hole diameter.

  8. Review of the MDF-LSA 100 Spray Decontamination System

    Science.gov (United States)

    2011-12-01

    UNCLASSIFIED Review of the MDF -LSA 100 Spray Decontamination System Rodi Sferopoulos Human Protection and Performance Division...and performance of the Modec Decontamination Foam ( MDF )-LSA 100 Spray Decontamination System as well as information regarding the decontamination...RELEASE UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED Review of the MDF -LSA 100 Spray Decontamination System Executive Summary DSTO were

  9. 9 CFR 590.542 - Spray process drying operations.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Spray process drying operations. 590..., Processing, and Facility Requirements § 590.542 Spray process drying operations. (a) The drying room shall be... interrupted. (1) Spray nozzles, orifices, cores, or whizzers shall be cleaned immediately after cessation...

  10. DROPLETS AND PARTICLES IN SPRAYS: TAILORING PARTICLE PROPERTIES WITHIN SPRAY PROCESSES

    Institute of Scientific and Technical Information of China (English)

    Udo Fritsching

    2005-01-01

    Particle generation via atomization and spray processes is a widely applied method for powder production.By means of atomization processes, the relevant particle properties may be tailored to the powder user's need in a wide range. Understanding and control of the main subprocesses of atomization is a key feature for choosing a suitable type of spray process and operation conditions. Tailoring particle properties and extending the applications of particle production beyond the current limits is also possible in this way. This contribution highlights some features of spray processes for powder production, namely the gas- and fluid-dynamic processes involved, the materials-related subprocesses, and the formation of the multiphase flow in the spray. As an example, the production of fibre- or sphere-shaped particles from melt atomization is discussed.

  11. Influence of spraying distance and postcooling on cryogen spray cooling for dermatologic laser surgery

    Science.gov (United States)

    Aguilar, Guillermo; Majaron, Boris; Viator, John A.; Basinger, Brooke; Karapetian, Emil; Svaasand, Lars O.; Lavernia, Enrique J.; Nelson, J. Stuart

    2001-05-01

    Cryogen spray cooling (CSC) is used to minimize the risk of epidermal damage in various laser dermatological procedures such as treatment of port wine stain birthmarks and hair removal. However, the spray characteristics and combination of CSC and heating (laser) to obtain optimal treatments have not yet been determined. The distance between the nozzle tip and the skin surface for commercial devices was apparently chosen based on the position at which the cryogen spray reached a minimum temperature, presumably with the expectation that such a minimum would correspond to maximal heat flux. We have systematically measured spray characteristics of various nozzles, such as mean droplet diameter, velocity, temperature, and heat transfer coefficient, as a function of distance from the nozzle tip. Among other interesting correlations between these spray characteristics, it is shown that, for nozzle-to-skin distances between 20 to 80 mm, variations in the heat transfer coefficient are larger than those in the spray temperature and, therefore, maximization of the heat flux should be better dictated by the distance at which the heat transfer coefficient is maximized rather than that at which the spray temperature is minimized. Also, the influence of droplet diameter appears to be more influential on the heat transfer coefficient value than that of droplet velocity. Based on spray characteristic correlations, different ranges for positioning the nozzles are recommended, depending on the clinical application. Also, a 2D finite-difference method has been developed to study the spatial and temporal thermal variations within the skin. Our results show that it is possible to decrease significantly the epidermal damage after laser irradiation provided the heat transfer coefficient is significantly increased. The influence of post-cooling has minimal effects for the cases studied.

  12. Implementation and Development of an Eulerian Spray Model for CFD simulations of diesel Sprays

    OpenAIRE

    2016-01-01

    [EN] The main objective of this work is the modeling of diesel sprays under engine conditions, including the atomization, transport and evaporation processes pivotal in the diesel spray formation and its development. For this purpose, an Eulerian single fluid model, embedded in a RANS environment, is implemented in the CFD platform OpenFOAM. The modeling approach implemented here is based on the ⅀-Y model. The model is founded on the assumption of flow scales separation. In actual i...

  13. Laser treatment of plasma sprayed HA coatings

    NARCIS (Netherlands)

    Khor, KA; Vreeling, A; Dong, ZL; Cheang, P

    1999-01-01

    Laser treatment was conducted on plasma sprayed hydroxyapatite (HA) coatings using a Nd-YAG pulse laser. Various laser parameters were investigated. The results showed that the HA surface melted when an energy level of greater than or equal to 2 J and a spot size of 2 mm was employed during continuo

  14. Commissioning of laser assisted cold spraying technology

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2012-10-01

    Full Text Available This study demonstrates the potential of a newly designed, assembled and commissioned laser assisted cold spraying (LACS) technology at the National Laser Centre, Pretoria, South Africa, to deposit Al-12wt%Si coatings on stainless steel substrate...

  15. New atomization nozzle for spray drying

    NARCIS (Netherlands)

    Deventer, H.C. van; Houben, R.J.; Koldeweij, R.B.J.

    2013-01-01

    A new atomization nozzle based on ink jet technology is introduced for spray drying. Application areas are the food and dairy industry, in the first instance, because in these industries the quality demands on the final powders are high with respect to heat load, powder shape, and size distribution.

  16. Computational Modeling of Turbulent Spray Combustion

    NARCIS (Netherlands)

    Ma, L.

    2016-01-01

    The objective of the research presented in this thesis is development and validation of predictive models or modeling approaches of liquid fuel combustion (spray combustion) in hot-diluted environments, known as flameless combustion or MILD combustion. The goal is to combine good physical insight,

  17. Computational Modeling of Turbulent Spray Combustion

    NARCIS (Netherlands)

    Ma, L.

    2016-01-01

    The objective of the research presented in this thesis is development and validation of predictive models or modeling approaches of liquid fuel combustion (spray combustion) in hot-diluted environments, known as flameless combustion or MILD combustion. The goal is to combine good physical insight, a

  18. Producing Quantum Dots by Spray Pyrolysis

    Science.gov (United States)

    Banger, Kulbinder; Jin, Michael H.; Hepp, Aloysius

    2006-01-01

    An improved process for making nanocrystallites, commonly denoted quantum dots (QDs), is based on spray pyrolysis. Unlike the process used heretofore, the improved process is amenable to mass production of either passivated or non-passivated QDs, with computer control to ensure near uniformity of size.

  19. New atomization nozzle for spray drying

    NARCIS (Netherlands)

    Deventer, H.C. van; Houben, R.J.; Koldeweij, R.B.J.

    2013-01-01

    A new atomization nozzle based on ink jet technology is introduced for spray drying. Application areas are the food and dairy industry, in the first instance, because in these industries the quality demands on the final powders are high with respect to heat load, powder shape, and size distribution.

  20. Spray Forming Aluminum - Final Report (Phase II)

    Energy Technology Data Exchange (ETDEWEB)

    D. D. Leon

    1999-07-08

    The U.S. Department of Energy - Office of Industrial Technology (DOE) has an objective to increase energy efficient and enhance competitiveness of American metals industries. To support this objective, ALCOA Inc. entered into a cooperative program to develop spray forming technology for aluminum. This Phase II of the DOE Spray Forming Program would translate bench scale spray forming technology into a cost effective world class process for commercialization. Developments under DOE Cooperative Agreement No. DE-FC07-94ID13238 occurred during two time periods due to budgetary constraints; April 1994 through September 1996 and October 1997 and December 1998. During these periods, ALCOA Inc developed a linear spray forming nozzle and specific support processes capable of scale-up for commercial production of aluminum sheet alloy products. Emphasis was given to alloys 3003 and 6111, both being commercially significant alloys used in the automotive industry. The report reviews research performed in the following areas: Nozzel Development, Fabrication, Deposition, Metal Characterization, Computer Simulation and Economics. With the formation of a Holding Company, all intellectual property developed in Phases I and II of the Project have been documented under separate cover for licensing to domestic producers.

  1. Growth and cation accumulation in spray carnations

    NARCIS (Netherlands)

    Spithorst, L.S.

    1980-01-01

    Spray carnations (Dianthus caryophyllus ‘Exquisite’), planted as potted cuttings in December, had a maximum dry-matter production in summer of 22 g m−2 day−1, calculated for the net surface area completely covered by the crop. This value is fairly similar to the maxima established for outdoor crops

  2. Laser treatment of plasma sprayed HA coatings

    NARCIS (Netherlands)

    Khor, KA; Vreeling, A; Dong, ZL; Cheang, P

    1999-01-01

    Laser treatment was conducted on plasma sprayed hydroxyapatite (HA) coatings using a Nd-YAG pulse laser. Various laser parameters were investigated. The results showed that the HA surface melted when an energy level of greater than or equal to 2 J and a spot size of 2 mm was employed during continuo

  3. The erosive potential of candy sprays

    NARCIS (Netherlands)

    Gambon, D.L.; Brand, H.S.; Nieuw Amerongen, A.V.

    2009-01-01

    Objective To determine the erosive potential of seven different commercially available candy sprays in vitro and in vivo. Material and methods The erosive potential was determined in vitro by measuring the pH and neutralisable acidity. The salivary pH and flow rate were measured in healthy volunteer

  4. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  5. Research on automatic spraying of single-walled carbon nanotubes and detection of spraying effects

    Directory of Open Access Journals (Sweden)

    Jianwen Zhao

    2014-04-01

    Full Text Available Single-walled carbon nanotubes (SWNTs have been introduced as compliant electrodes for dielectric elastomers (DEs due to fault tolerance. To acquire a better electrostrictive strain and longer lifetime, it is essential to obtain a certain and uniform width of the SWNT electrode. To ensure uniform width manually, a small flux and longer time are necessary. Moreover, it is difficult to control the width of the electrode for the randomness of manual spraying. Therefore, a new type of automatic spraying process is presented in this paper. The width and homogeneity of the electrode can be easily controlled by certain parameters of the process. Two methods for detecting the homogeneity of the electrode are introduced in this paper: Measurement of surface resistance and luminosity. The coefficient of variation (CV values detected by the two methods are virtually equal and less than 8%, which shows the feasibility of the detection method and homogeneity of automatic spraying. The speed of automatic spraying is 102 mm2/s, which is higher than that of manual spraying. The spraying process and the method used to detect homogeneity in this paper provide a reference for the relevant processes.

  6. Guest Editorial Particle Sizing And Spray Analysis

    Science.gov (United States)

    Chigier, Norman; Stewart, Gerald

    1984-10-01

    The measurement of particle size and velocity in particle laden flows is a subject of interest in a variety of industrial applications. In combustion systems for electricity generation, industrial processes and heating, and transportation, where liquid and solid fuels are injected into air streams for burning in furnaces, boilers, and gas turbine and diesel engines, the initial size and velocity distributions of particles are determining factors in the overall combustion efficiency and the emission of pollutants and particulates. In the design of injectors and burners for the atomization of liquid fuels, a great deal of attention is being focused on developing instrumentation for the accurate measurement of size and velocity distributions in sprays as a function of space and time. Most recent advances in optical engineering techniques using lasers for particle measurement have focused on detailed spray characterization, where there is a major concern with spherical liquid droplets within the size range of 1 to 500 μm in diameter, with droplet velocities within the range of 1 to 100 m/s, and the requirement for making in situ measurements of moving particles by nonintrusive optical probes. The instruments being developed for spray analysis have much wider applications. These include measurement in particle laden flows encountered in a variety of industrial processes with solid particles in gas and liquid streams and liquid particles in gas streams. Sprays used in agriculture, drying, food processing, coating of materials, chemical processing, clean rooms, pharmaceuticals, plasma spraying, and icing wind tunnels are examples of systems for which information is being sought on particle and fluid dynamic interactions in which there is heat, mass, and momentum transfer in turbulent reacting flows.

  7. Four -Level Decay Model of 6P7/2 Excited State of Eu2+ Ion in KMgF3

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A four-level decay model of 6P7/2 excited state of Eu2+ ion in KMgF3: Eu2+ has been proposed. The decay profiles of the 6P7/2 excited state of Eu2+ are two exponential and the physical implication of each term in the fit equation responsible for the model is interpreted. The data obtained spectroscopically are in good agreement with the fit results.

  8. A simplified model of aerosol removal by containment sprays

    Energy Technology Data Exchange (ETDEWEB)

    Powers, D.A. (Sandia National Labs., Albuquerque, NM (United States)); Burson, S.B. (Nuclear Regulatory Commission, Washington, DC (United States). Div. of Safety Issue Resolution)

    1993-06-01

    Spray systems in nuclear reactor containments are described. The scrubbing of aerosols from containment atmospheres by spray droplets is discussed. Uncertainties are identified in the prediction of spray performance when the sprays are used as a means for decontaminating containment atmospheres. A mechanistic model based on current knowledge of the physical phenomena involved in spray performance is developed. With this model, a quantitative uncertainty analysis of spray performance is conducted using a Monte Carlo method to sample 20 uncertain quantities related to phenomena of spray droplet behavior as well as the initial and boundary conditions expected to be associated with severe reactor accidents. Results of the uncertainty analysis are used to construct simplified expressions for spray decontamination coefficients. Two variables that affect aerosol capture by water droplets are not treated as uncertain; they are (1) [open quote]Q[close quote], spray water flux into the containment, and (2) [open quote]H[close quote], the total fall distance of spray droplets. The choice of values of these variables is left to the user since they are plant and accident specific. Also, they can usually be ascertained with some degree of certainty. The spray decontamination coefficients are found to be sufficiently dependent on the extent of decontamination that the fraction of the initial aerosol remaining in the atmosphere, m[sub f], is explicitly treated in the simplified expressions. The simplified expressions for the spray decontamination coefficient are given. Parametric values for these expressions are found for median, 10 percentile, and 90 percentile values in the uncertainty distribution for the spray decontamination coefficient. Examples are given to illustrate the utility of the simplified expressions to predict spray decontamination of an aerosol-laden atmosphere.

  9. Screening of genes of proteins interacting with p7 protein of hepatitis C virus from human liver cDNA library by yeast two-hybrid system

    Institute of Scientific and Technical Information of China (English)

    Yan-Ping Huang; Xue-Song Gao; Dong Ji; Shu-Mei Lin; Yan-Wei Zhong; Qing Shao; Shu-Lin Zhang; Jun Cheng; Lin Wang; Jiang Guo; Yan Liu; Yuan Yang; Li-Ying Zhang; Gui-Qin Bai

    2005-01-01

    AIM: To investigate the biological function of p7 protein and to look for proteins interacting with p7 protein in hepatocytes.METHODS: We constructed p7 protein bait plasmid by doning the gene of p7 protein into pGBKT7, then transformed it into yeast AH109 (a type). The transformed yeast was mated with yeast Y187 (α type) containing liver cDNA library plasmid, pACT2 in 2xYPDA medium. Diploid yeast was plated on synthetic dropout nutrient medium (SD/-Trp-Leu-His-Ade) containing x-α-gal for selection and screening. After extracting and sequencing of plasmids from blue colonies, we performed sequence analysis by bioinformatics.RESULTS: Fifty colonies were selected and sequenced.Among them, one colony was Homo sapiens signal sequence receptor, seven colonies were Homo sapiens H19, seven colonies were immunoglobulin superfamily containing leucine-rich repeat, three colonies were spermatid peri-nuclear RNA binding proteins, two colonies were membrane-spanning 4-domains, 24 colonies were cancer-associated antigens, four colonies were nucleoporin 214 ku and two colonies were CLL-associated antigens.CONCLUSION: The successful cloning of gene of protein interacting with p7 protein paves a way for the study of the physiological function of p7 protein and its associated protein.

  10. An experimental methodology to quantify the spray cooling event at intermittent spray impact

    Energy Technology Data Exchange (ETDEWEB)

    Moreira, Antonio L.N. [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal)]. E-mail: moreira@dem.ist.utl.pt; Carvalho, Joao [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal); Panao, Miguel R.O. [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal)

    2007-04-15

    The present paper describes an experimental methodology devised to study spray cooling with multiple-intermittent sprays as those found in fuel injection systems of spark-ignition and diesel engines, or in dermatologic surgery applications. The spray characteristics and the surface thermal behaviour are measured by combining a two-component phase-Doppler anemometer with fast response surface thermocouples. The hardware allows simultaneous acquisition of Doppler and thermocouple signals which are processed in Matlab to estimate the time-varying heat flux and fluid-dynamic characteristics of the spray during impact. The time resolution of the acquisition system is limited by the data rate of validation of the phase-Doppler anemometer, but it has been shown to be accurate for the characterization of spray-cooling processes with short spurt durations for which the transient period of spray injection plays an important role. The measurements are processed in terms of the instantaneous heat fluxes, from which phase-average values of the boiling curves are obtained. Two of the characteristic parameters used in the thermal analysis of stationary spray cooling events, the critical heat flux (CHF) and Leidenfrost phenomenon, are then inferred in terms of operating conditions of the multiple-intermittent injections, such as the frequency, duration and pressure of injection. An integral method is suggested to describe the overall process of heat transfer, which accounts for the fluid-dynamic heterogeneities induced by multiple and successive droplet interactions within the area of spray impact. The method considers overall boiling curves dependant on the injection conditions and provides an empirical tool to characterize the heat transfer processes on the impact of multiple-intermittent sprays. The methodology is tested in a preliminary study of the effect of injection conditions on the heat removed by a fuel spray striking the back surface of the intake valve as in spark

  11. A parametric study of the confined spraying distance, solution concentration, and spraying time for the spraying technique used to fabricate PS superhydrophobic surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Song, Ki Myoung; Cho, Young Sam [Wonkwang University, Iksan (Korea, Republic of)

    2015-11-15

    In this study, a parametric study was performed for the spraying technique used to fabricate polystyrene (PS) superhydrophobic surfaces. The spraying distance, the spraying time and the polymer concentration were selected as the parameters to be varied. Tetrahydrofuran (THF) was used for the solvent. First, a dissolved PS solution in THF was prepared. Then, the dissolved PS solution was sprayed onto the coverglass. The Nozzle size, working pressure, glove box temperature and humidity were fixed at 0.2 mm, 0.2 MPa, 23.15±0.83 .deg. C and 54.13±1.46%, respectively. After that, the surface morphology of the sprayed surface and water contact angle (WCA) were assessed by Scanning electron microscopy (SEM) and a contact angle meter. According to the spraying distance increased, the WCA was decreased in all three cases of the 1.5 vol% PS solution. However, the WCA was approximately 158 .deg. regardless of the spraying time or distance in all three cases of 6.0 vol% PS solution. The amount of PS deposited per unit area was shown to be the key parameter in determining the hydrophobicity, as expected. However, the PS concentration and the spraying distance affected the hydrophobicity regardless of the amount of PS deposited. Additionally, using least-squares method of the Origin 8.1 program fitting procedures for the WCA results, a water-contact-angle map of the PS-sprayed specimen was generated within the experimental parameters.

  12. Effect of Solution Spray Rate on the Properties of Chemically Sprayed ZnO:In Thin Films

    Directory of Open Access Journals (Sweden)

    Merike Kriisa

    2013-01-01

    Full Text Available ZnO:In thin films were grown from 100 mL of spray solution on glass substrates by chemical spray at Ts=400°C using solution spray rates of 0.5–6.7 mL/min. Zinc acetate and indium(IIIchloride were used as Zn and In sources, respectively, with [In]/[Zn] = 3 at.%. Independent of solution spray rate, the crystallites in ZnO:In films grow preferentially in the (101 plane parallel to the substrate. The solution spray rate influences the surface morphology, grain size, film thickness, and electrical and optical properties. According to SEM and AFM studies, sharp-edged pyramidal grains and canvas-resembling surfaces are characteristic of films grown at spray rates of 0.5 and 3.3 mL/min, respectively. To obtain films with comparable film thickness and grain size, more spray solution should be used at low spray rates. The electrical resistivity of sprayed ZnO:In films is controlled by the solution spray rate. The carrier concentration increases from 2·1019 cm−3 to 1·1020 cm−3 when spray rate is increased from 0.5 mL/min to 3.3 mL/min independent of the film thickness; the carrier mobilities are always lower in slowly grown films. Sprayed ZnO:In films transmit 75–80% of the visible light while the increase in solution spray rate from 0.5 mL/min to 3.3 mL/min decreases the transmittance in the NIR region and increases the band gap in accordance with the increase in carrier concentration. Lower carrier concentration in slowly sprayed films is likely due to the indium oxidation.

  13. To spray or not to spray? Understanding participation in an indoor residual spray campaign in Arequipa, Peru.

    Science.gov (United States)

    Paz-Soldán, Valerie A; Bauer, Karin M; Hunter, Gabrielle C; Castillo-Neyra, Ricardo; Arriola, Vanessa D; Rivera-Lanas, Daniel; Rodriguez, Geoffrey H; Toledo Vizcarra, Amparo M; Mollesaca Riveros, Lina M; Levy, Michael Z; Buttenheim, Alison M

    2016-05-17

    Current low participation rates in vector control programmes in Arequipa, Peru complicate the control of Chagas disease. Using focus groups (n = 17 participants) and semi-structured interviews (n = 71) conducted in March and May 2013, respectively, we examined barriers to and motivators of household participation in an indoor residual spray (IRS) campaign that had taken place one year prior in Arequipa. The most common reported barriers to participation were inconvenient spray times due to work obligations, not considering the campaign to be necessary, concerns about secondary health impacts (e.g. allergic reactions to insecticides), and difficulties preparing the home for spraying (e.g. moving heavy furniture). There was also a low perception of risk for contracting Chagas disease that might affect participation. The main motivator to participate was to ensure personal health and well-being. Future IRS campaigns should incorporate more flexible hours, including weekends; provide appropriate educational messages to counter concerns about secondary health effects; incorporate peer educators to increase perceived risk to Chagas in community; obtain support from community members and leaders to build community trust and support for the campaign; and assist individuals in preparing their homes. Enhancing community trust in both the need for the campaign and its operations is key.

  14. Study of Multi-Function Micro-Plasma Spraying Technology

    Institute of Scientific and Technical Information of China (English)

    WANG Liuying; WANG Hangong; HUA Shaochun; CAO Xiaoping

    2007-01-01

    A multi-functional micro-arc plasma spraying system was developed according to aerodynamics and plasma spray theory. The soft switch IGBT (Insulated Gate Bipolar Transistor) invert technique, micro-computer control technique, convergent-divergent nozzle structure and axial powder feeding techniques have been adopted in the design of the micro-arc plasma spraying system. It is not only characterized by a small volume, a light weight, highly accurate control, high deposition efficiency and high reliability, but also has multi-functions in plasma spraying, welding and quenching. The experimental results showed that the system can produce a supersonic flame at a low power, spray Al2O3 particles at an average speed up to 430 m/s, and make nanostructured AT13 coatings with an average bonding strength of 42.7 MPa. Compared to conventional 9M plasma spraying with a higher power, the coatings with almost the same properties as those by conventional plasma spray can be deposited by multi-functional micro-arc plasma spraying with a lower power plasma arc due to an improved power supply design, spray gun structure and powder feeding method. Moreover, this system is suitable for working with thin parts and undertaking on site repairs, and as a result, the application of plasma spraying will be greatly extended.

  15. Measuring Spray Droplet Size from Agricultural Nozzles Using Laser Diffraction.

    Science.gov (United States)

    Fritz, Bradley K; Hoffmann, W Clint

    2016-09-16

    When making an application of any crop protection material such as an herbicide or pesticide, the applicator uses a variety of skills and information to make an application so that the material reaches the target site (i.e., plant). Information critical in this process is the droplet size that a particular spray nozzle, spray pressure, and spray solution combination generates, as droplet size greatly influences product efficacy and how the spray moves through the environment. Researchers and product manufacturers commonly use laser diffraction equipment to measure the spray droplet size in laboratory wind tunnels. The work presented here describes methods used in making spray droplet size measurements with laser diffraction equipment for both ground and aerial application scenarios that can be used to ensure inter- and intra-laboratory precision while minimizing sampling bias associated with laser diffraction systems. Maintaining critical measurement distances and concurrent airflow throughout the testing process is key to this precision. Real time data quality analysis is also critical to preventing excess variation in the data or extraneous inclusion of erroneous data. Some limitations of this method include atypical spray nozzles, spray solutions or application conditions that result in spray streams that do not fully atomize within the measurement distances discussed. Successful adaption of this method can provide a highly efficient method for evaluation of the performance of agrochemical spray application nozzles under a variety of operational settings. Also discussed are potential experimental design considerations that can be included to enhance functionality of the data collected.

  16. Protective efficacy of Anopheles minimus CYP6P7 and CYP6AA3 against cytotoxicity of pyrethroid insecticides in Spodoptera frugiperda (Sf9) insect cells.

    Science.gov (United States)

    Duangkaew, P; Kaewpa, D; Rongnoparut, P

    2011-08-01

    Cytochrome P450 monooxygenases (P450s) are enzymes known to metabolize a wide variety of compounds including insecticides. Their overexpression leading to enhanced insecticide detoxification could result in insecticide resistance in insects. The increased mRNA expression of two P450 genes, CYP6P7 and CYP6AA3, has been previously observed in laboratory-selected deltamethrin-resistant Anopheles minimus, a major malaria vector in Southeast Asia, suggesting their role in detoxification of pyrethroids. In this study CYP6P7 and CYP6AA3 were expressed in insect Spodoptera frugiperda (Sf9) cells via baculovirusdirected expression system. Insecticide detoxification capabilities of Sf9 cells with and without expression of CYP6P7 or CYP6AA3 were evaluated using 3-(4,5-dimethyl-thiazol-2- yl)-2,5-diphenyltetrazolium bromide (MTT) assays. The results revealed that CYP6P7- or CYP6AA3-expressing cells showed significantly higher cytoprotective capability than parental Sf9 cells against cytotoxicity of pyrethroids including permethrin, cypermethrin and deltamethrin. Such cytoprotective effect was not observed for bioallethrin (pyrethroid), chlorpyrifos (organophosphate) and propoxur (carbamate). Moreover, expression of CYP6AA3, but not CYP6P7, could protect cells against λ-cyhalothrin cytotoxicity. In MTT assays upon co-incubation with piperonyl butoxide (P450 inhibitor), cytoprotective ability of CYP6P7 and CYP6AA3 against deltamethrin was diminished, implying that pyrethroid detoxification was due to activities of P450 enzymes. Insecticide detoxification capabilities of CYP6P7 and CYP6AA3 observed from MTT assays were correlated to their pyrethroid metabolizing activities observed from in vitro reconstitution enzymatic assays. Thus MTT assays using cells expressing P450 enzymes of interest could be primarily used to determine detoxification activities of enzymes against cytotoxic insecticides.

  17. Effect of thermal spray processes on microstructures and properties of Ni-20%Cr coatings

    Directory of Open Access Journals (Sweden)

    Pittaya Kuntasudjai

    2006-05-01

    Full Text Available Ni-20%Cr coatings were produced using different thermal spray techniques, which were spray and fuse, flame spray and arc spray. The Ni-20%Cr powder was sprayed onto a mild steel substrate using the spray and fuse and the flame spray systems, while the Ni-20%Cr wire was sprayed using the arc spray system. SEM microstructures of the coatings suggested the spraying conditions used were able to produce dense microstructures. However, the microstructure of the arc sprayed coatings showed fine lamellar characteristics compared to the coatings prepared by the spray and fuse and the flame spray techniques. Chemical elements and oxide were quantified by EDS-SEM technique. Differences in microstructure and coating characteristics such as content of porosity and oxide due to different processing techniques significantly affected the coating properties such as adhesion strength, hardness and wear rate.

  18. Experimental Study of Liquid Fuel Spray Combustion

    DEFF Research Database (Denmark)

    Westlye, Fredrik Ree

    from cavitating and non-cavitating large bore injectors. The injectors have been specifically machined to isolate the effects of in-nozzle cavitation on the resulting spray and combusting characteristics. Experiments were carried out in an optically accessible constant volume combustion vessel......This PhD dissertation was carried out at the Technical University of Denmark in the Department of Mechanical Engineering and has been supervised by Associate Professor Anders Ivarsson and co-supervised by Professor Jesper Schramm. The project has been a part of the RADIADE project funded...... for camera non-idealities and postprocessing methods have been developed and refined in this work to measure the optical thickness of the soot in the transient spray flames as accurately as possible. The soot cloud from these wide bore injectors was so optically thick that it appeared opaque to the camera...

  19. Thermal Spray Formation of Polymer Coatings

    Science.gov (United States)

    Coquill, Scott; Galbraith, Stephen L.; Tuss. Darren L.; Ivosevic, Milan

    2008-01-01

    This innovation forms a sprayable polymer film using powdered precursor materials and an in-process heating method. This device directly applies a powdered polymer onto a substrate to form an adherent, mechanically-sound, and thickness-regulated film. The process can be used to lay down both fully dense and porous, e.g., foam, coatings. This system is field-deployable and includes power distribution, heater controls, polymer constituent material bins, flow controls, material transportation functions, and a thermal spray apparatus. The only thing required for operation in the field is a power source. Because this method does not require solvents, it does not release the toxic, volatile organic compounds of previous methods. Also, the sprayed polymer material is not degraded because this method does not use hot combustion gas or hot plasma gas. This keeps the polymer from becoming rough, porous, or poorly bonded.

  20. Development of process data capturing, analysis and controlling for thermal spray techniques - SprayTracker

    Science.gov (United States)

    Kelber, C.; Marke, S.; Trommler, U.; Rupprecht, C.; Weis, S.

    2017-03-01

    Thermal spraying processes are becoming increasingly important in high-technology areas, such as automotive engineering and medical technology. The method offers the advantage of a local layer application with different materials and high deposition rates. Challenges in the application of thermal spraying result from the complex interaction of different influencing variables, which can be attributed to the properties of different materials, operating equipment supply, electrical parameters, flow mechanics, plasma physics and automation. In addition, spraying systems are subject to constant wear. Due to the process specification and the high demands on the produced coatings, innovative quality assurance tools are necessary. A central aspect, which has not yet been considered, is the data management in relation to the present measured variables, in particular the spraying system, the handling system, working safety devices and additional measuring sensors. Both the recording of all process-characterizing variables, their linking and evaluation as well as the use of the data for the active process control presuppose a novel, innovative control system (hardware and software) that was to be developed within the scope of the research project. In addition, new measurement methods and sensors are to be developed and qualified in order to improve the process reliability of thermal spraying.

  1. Gas entrainment by one single French PWR spray, SARNET-2 spray benchmark

    Energy Technology Data Exchange (ETDEWEB)

    Malet, J., E-mail: jeanne.malet@irsn.fr [Institut de Radioprotection et de Sûreté Nucléaire, Saclay (France); Mimouni, S., E-mail: stephane.mimouni@edf.fr [Electricité de France, EDF MF2E, Chatou (France); Manzini, G., E-mail: giovanni.manzini@rse-web.it [RSE, Milano (Italy); Xiao, J., E-mail: jianjun.xiao@kit.edu [IKET, KIT, Karlsruhe (Germany); Vyskocil, L., E-mail: vyl@ujv.cz [UJV Rez (Czech Republic); Siccama, N.B., E-mail: siccama@nrg.eu [NRG, Safety and Power (Netherlands); Huhtanen, R., E-mail: risto.huhtanen@vtt.fi [VTT, PO Box 1000, FI-02044 VTT (Finland)

    2015-02-15

    Highlights: • This paper presents a benchmark performed in the frame of the SARNET-2 EU project. • It concerns momentum transfer between a PWR spray and the surrounding gas. • The entrained gas velocities can vary up to 100% from one code to another. • Simplified boundary conditions for sprays are generally used by the code users. • It is shown how these simplified conditions impact the gas entrainment. - Abstract: This paper presents a benchmark performed in the frame of the SARNET-2 EU project, dealing with momentum transfer between a real-scale PWR spray and the surrounding gas. It presents a description of the IRSN tests on the CALIST facility, the participating codes (8 contributions), code-experiment and code-to-code comparisons. It is found that droplet velocities are almost well calculated one meter below the spray nozzle, even if the spread of the spray is not recovered and the values of the entrained gas velocity vary up to 100% from one code to another. Concerning sensitivity analysis, several ‘simplifications’ have been made by the contributors, especially based on the boundary conditions applied at the location where droplets are injected. It is shown here that such simplifications influence droplet and entrained gas characteristics. The next step will be to translate these conclusions in terms of variables representative of interesting parameters for nuclear safety.

  2. Plasma Spray Forming of Nanostructured Composite Coatings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The nanostructure composite coating is obtained via plasma spraying of Al2O3-13 wt pct TiO2 powder. Brittle and hard lamella results from melted nanostructured powder. Ductile nanostructured matrix forms from unmelted nanostructured particles. Through the adjustment of constituent and nanostructure, hardness/strength and toughness/ductility are balanced and overall properties of the structure composite are achieved.

  3. Advanced Diagnostics for High Pressure Spray Combustion.

    Energy Technology Data Exchange (ETDEWEB)

    Skeen, Scott A.; Manin, Julien Luc; Pickett, Lyle M.

    2014-06-01

    The development of accurate predictive engine simulations requires experimental data to both inform and validate the models, but very limited information is presently available about the chemical structure of high pressure spray flames under engine- relevant conditions. Probing such flames for chemical information using non- intrusive optical methods or intrusive sampling techniques, however, is challenging because of the physical and optical harshness of the environment. This work details two new diagnostics that have been developed and deployed to obtain quantitative species concentrations and soot volume fractions from a high-pressure combusting spray. A high-speed, high-pressure sampling system was developed to extract gaseous species (including soot precursor species) from within the flame for offline analysis by time-of-flight mass spectrometry. A high-speed multi-wavelength optical extinction diagnostic was also developed to quantify transient and quasi-steady soot processes. High-pressure sampling and offline characterization of gas-phase species formed following the pre-burn event was accomplished as well as characterization of gas-phase species present in the lift-off region of a high-pressure n-dodecane spray flame. For the initial samples discussed in this work several species were identified, including polycyclic aromatic hydrocarbons (PAH); however, quantitative mole fractions were not determined. Nevertheless, the diagnostic developed here does have this capability. Quantitative, time-resolved measurements of soot extinction were also accomplished and the novel use of multiple incident wavelengths proved valuable toward characterizing changes in soot optical properties within different regions of the spray flame.

  4. Spray freeze drying of YSZ nanopowder

    Science.gov (United States)

    Raghupathy, Bala P. C.; Binner, J. G. P.

    2012-07-01

    Spray freeze drying of yttria stabilised zirconia nanopowders with a primary particle size of 16 nm has been undertaken using different solids content starting suspensions, with the effect of the latter on the flowability and crushability of the granules being investigated. The flowability and fill density of the granules increased with an increase in the solid content of the starting suspension, whilst the crushability decreased. The powder flowability, measured using a Hall flowmeter and model shoe-die filling tests, showed that the flowability of otherwise poorly flowable nanopowders can be improved to match that of the commercial spray dried submicron powder. The 5.5 vol.% solid content based suspension yielded soft agglomerates whilst a 28 vol.% solid content suspension formed hard agglomerates on spray freeze drying; the granule relics were visible in the fracture surface of the die pressed green compact in the latter case. The increase in granule strength is explained by the reduction in inter-particle distance based on the theories developed by Rumpf and Kendall. The flaw sizes computed using the Kendall model are comparable with those seen in the micrographs of the granule. With an optimum solid content, it is possible to have a granulated nanopowder with reasonable flowability and compactability resulting in homogeneous green bodies with 54 % of theoretical density.

  5. High Speed Imaging of Diesel Fuel Sprays

    Science.gov (United States)

    Jackson, Ja'kira; Bittle, Joshua

    2016-11-01

    Fuel sprays primarily serve as methods for fuel distribution, fuel/air mixing, and atomization. In this research, a constant pressure flow rig vessel is being tested at various pressures and temperatures using n-heptane. The experiment requires two imaging techniques: color Schlieren and Mie-scatter. Schlieren captures density gradients in a spray which includes both liquid and vapor phases while Mie-scatter is only sensitive to the liquid phase of the fuel spray. Essentially, studies are mainly focused on extracting the liquid boundary from the Schlieren to possibly eliminate the need for acquiring the Mie-Scatter technique. Four test conditions (combination of low and high pressure and temperatures) are used in the application to attempt to find the liquid boundary independent of the Mie-scatter technique. In this pursuit the following methods were used: a color threshold, a value threshold, and the time variation in color. All methods provided some indication of the liquid region but none were able to capture the full liquid boundary as obtained by the Mie-scatter results. Funding from NSF REU site Grant EEC 1358991 is greatly appreciated.

  6. Spray printing of organic semiconducting single crystals.

    Science.gov (United States)

    Rigas, Grigorios-Panagiotis; Payne, Marcia M; Anthony, John E; Horton, Peter N; Castro, Fernando A; Shkunov, Maxim

    2016-11-22

    Single-crystal semiconductors have been at the forefront of scientific interest for more than 70 years, serving as the backbone of electronic devices. Inorganic single crystals are typically grown from a melt using time-consuming and energy-intensive processes. Organic semiconductor single crystals, however, can be grown using solution-based methods at room temperature in air, opening up the possibility of large-scale production of inexpensive electronics targeting applications ranging from field-effect transistors and light-emitting diodes to medical X-ray detectors. Here we demonstrate a low-cost, scalable spray-printing process to fabricate high-quality organic single crystals, based on various semiconducting small molecules on virtually any substrate by combining the advantages of antisolvent crystallization and solution shearing. The crystals' size, shape and orientation are controlled by the sheer force generated by the spray droplets' impact onto the antisolvent's surface. This method demonstrates the feasibility of a spray-on single-crystal organic electronics.

  7. Spray printing of organic semiconducting single crystals

    Science.gov (United States)

    Rigas, Grigorios-Panagiotis; Payne, Marcia M.; Anthony, John E.; Horton, Peter N.; Castro, Fernando A.; Shkunov, Maxim

    2016-11-01

    Single-crystal semiconductors have been at the forefront of scientific interest for more than 70 years, serving as the backbone of electronic devices. Inorganic single crystals are typically grown from a melt using time-consuming and energy-intensive processes. Organic semiconductor single crystals, however, can be grown using solution-based methods at room temperature in air, opening up the possibility of large-scale production of inexpensive electronics targeting applications ranging from field-effect transistors and light-emitting diodes to medical X-ray detectors. Here we demonstrate a low-cost, scalable spray-printing process to fabricate high-quality organic single crystals, based on various semiconducting small molecules on virtually any substrate by combining the advantages of antisolvent crystallization and solution shearing. The crystals' size, shape and orientation are controlled by the sheer force generated by the spray droplets' impact onto the antisolvent's surface. This method demonstrates the feasibility of a spray-on single-crystal organic electronics.

  8. Fundamental Cost Analysis of Cold Spray

    Science.gov (United States)

    Stier, O.

    2014-01-01

    The cost structure of the cold spray (CS) process is analyzed using a generic cost model applicable to all present types of CS systems ("high pressure," "low pressure," KM™, "kinetic spraying," etc.) and kinds of application (coating, restoration, additive manufacturing, near-net forming). The cost model has originally been developed at SIEMENS and is easy to use, while being sufficiently accurate to support decisions. The dependence of the process costs on the gas stagnation properties is discussed. It is shown (i) that high pressure is generally favorable, (ii) that He-N2 blends possess economic potential, and (iii) that He recovery saves costs in high volume production, even when He-N2 blends are used. The cost model allows for the determination of the cost-optimal He concentration of the propellant gas for a given application. CS is, among others, suited to spray bond coatings on gas turbine blades and offers cost-saving potential, as shown in a case study.

  9. Detailed investigation of a vaporising fuel spray. Part 1: Experimental investigation of time averaged spray

    Science.gov (United States)

    Yule, A. J.; Seng, C. A.; Boulderstone, R.; Ungut, A.; Felton, P. G.; Chigier, N. A.

    1980-01-01

    A laser tomographic light scattering technique provides rapid and accurate high resolution measurements of droplet sizes, concentrations, and vaporization. Measurements using a computer interfaced thermocouple are presented and it is found that the potential exists for separating gas and liquid temperature measurements and diagnosing local spray density by in situ analysis of the response characteristics of the thermocouple. The thermocouple technique provides a convenient means for measuring mean gas velocity in both hot and cold two phase flows. The experimental spray is axisymmetric and has carefully controlled initial and boundary conditions. The flow is designed to give relatively insignificant transfer of momentum and mass from spray to air flow. The effects of (1) size-dependent droplet dispersion by the turbulence, (2) the initial spatial segregation of droplet sizes during atomization, and (3) the interaction between droplets and coherent large eddies are diagnosed.

  10. Microstructural and Mechanical Properties of Ni-Base Thermal Spray Coatings Deposited by Flame Spraying

    Science.gov (United States)

    Amokrane, Bradai Mohand; Abdelhamid, Sadeddine; Youcef, Mouadji; Abderrahim, Benabbas; Nedjemeddine, Bounar; Ahmed, Mammeri

    2011-10-01

    In this work, two different Ni-base powders, namely, ProXon 21021 (P21) and ProXon 21031 (P31), were sprayed onto a steel substrate 35CrMo4 using a thermal flame spray technique. The morphology and chemical composition of the phases that are present in the powders and coatings were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The hardness and wear resistance of the coatings were investigated. The XRD analysis revealed that the phases present in the coatings are different from the initial powders. In addition, some inhomogeneities such as oxides, porosity, and unmelted particles were observed by SEM. It was found that the P31 spray-coated exhibited higher microhardness, higher wear resistance, and significantly lower friction coefficient in comparison with those of P21 coatings.

  11. Efficient spray-coated colloidal quantum dot solar cells

    KAUST Repository

    Kramer, Illan J.

    2014-11-10

    (Figure Presented). A colloidal quantum dot solar cell is fabricated by spray-coating under ambient conditions. By developing a room-temperature spray-coating technique and implementing a fully automated process with near monolayer control - an approach termed as sprayLD - an electronic defect is eliminated resulting in solar cell performance and statistical distribution superior to prior batch-processed methods along with a hero performance of 8.1%.

  12. Treatment of Rhinitis Sicca Anterior with Ectoine Containing Nasal Spray

    OpenAIRE

    Uwe Sonnemann; Olaf Scherner; Nina Werkhäuser

    2014-01-01

    Objectives. The safety and efficacy of ectoine nasal spray and ectoine nasal spray with dexpanthenol in the treatment of rhinitis sicca were evaluated in two studies. Design and Methods. Two noninterventional observational studies were performed to evaluate the efficacy and safety of a nasal spray containing ectoine (study 1) and ectoine/dexpanthenol (study 2) over a period of two weeks including comparable numbers of patients suffering from rhinitis sicca anterior. Patients and physicians we...

  13. Spray Drift Reduction Evaluations of Spray Nozzles Using a Standardized Testing Protocol

    Science.gov (United States)

    2010-07-01

    1998, pp. 194–199. 7 Bilanin, A. J., Teske , M. E., Barry, J. W., and Eckblad, R. B., “AGDISP: The Aircraft Spray Dispersion Model, Code Development and...Experimental Validation,” Trans. ASAE, Vol. 32, 1989, pp. 327–334. 8 Teske , M. E., Thistle, H. W., and Ice, G. G., “Technical Advances in Modeling...Aerially Applied Sprays,” Trans. ASAE, Vol. 46, 2003, pp. 985–996. 9 Teske , M. E. and Thistle, H. W., “A Simulation of Release Height and Wind Speed

  14. Spark Ignition of Monodisperse Fuel Sprays. Ph.D. Thesis

    Science.gov (United States)

    Danis, Allen M.; Cernansky, Nicholas P.; Namer, Izak

    1987-01-01

    A study of spark ignition energy requirements was conducted with a monodisperse spray system allowing independent control of droplet size, equivalent ratio, and fuel type. Minimum ignition energies were measured for n-heptane and methanol sprays characterized at the spark gap in terms of droplet diameter, equivalence ratio (number density) and extent of prevaporization. In addition to sprays, minimum ignition energies were measured for completely prevaporized mixtures of the same fuels over a range of equivalence ratios to provide data at the lower limit of droplet size. Results showed that spray ignition was enhanced with decreasing droplet size and increasing equivalence ratio over the ranges of the parameters studied. By comparing spray and prevaporized ignition results, the existence of an optimum droplet size for ignition was indicated for both fuels. Fuel volatility was seen to be a critical factor in spray ignition. The spray ignition results were analyzed using two different empirical ignition models for quiescent mixtures. Both models accurately predicted the experimental ignition energies for the majority of the spray conditions. Spray ignition was observed to be probabilistic in nature, and ignition was quantified in terms of an ignition frequency for a given spark energy. A model was developed to predict ignition frequencies based on the variation in spark energy and equivalence ratio in the spark gap. The resulting ignition frequency simulations were nearly identical to the experimentally observed values.

  15. Review:Resuspension of wall deposits in spray dryers

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Wall deposition occurs in spray dryers when dried or partially dried particles contact and adhere to the walls during operation, thus reducing the yield of product collected. Wall deposits also present a product contamination risk and a fire or explosion risk when spray drying products that oxidize exothermically, such as milk powder. Re-entrainment is the resuspension of spray dryer wall deposits into the main gas stream for collection as product. Literature suggests that the process for re-entrainment of particles from spray dryer wall deposits is strongly dependent on particle size and gas velocity.

  16. Suspension plasma sprayed composite coating using amorphous powder feedstock

    Science.gov (United States)

    Chen, Dianying; Jordan, Eric H.; Gell, Maurice

    2009-03-01

    Al 2O 3-ZrO 2 composite coatings were deposited by the suspension plasma spray process using molecularly mixed amorphous powders. X-ray diffraction (XRD) analysis shows that the as-sprayed coating is composed of α-Al 2O 3 and tetragonal ZrO 2 phases with grain sizes of 26 nm and 18 nm, respectively. The as-sprayed coating has 93% density with a hardness of 9.9 GPa. Heat treatment of the as-sprayed coating reveals that the Al 2O 3 and ZrO 2 phases are homogeneously distributed in the composite coating.

  17. Quality characteristic of spray-drying egg white powders.

    Science.gov (United States)

    Ma, Shuang; Zhao, Songning; Zhang, Yan; Yu, Yiding; Liu, Jingbo; Xu, Menglei

    2013-10-01

    Spray drying is a useful method for developing egg process and utilization. The objective of this study was to evaluate effects on spray drying condition of egg white. The optimized conditions were spraying flow 22 mL/min, feeding temperature 39.8 °C and inlet-air temperature 178.2 °C. Results of sulfydryl (SH) groups measurement indicated conformation structure have changed resulting in protein molecule occur S-S crosslinking phenomenon when heating. It led to free SH content decreased during spray drying process. There was almost no change of differential scanning calorimetry between fresh egg white and spray-drying egg white powder (EWP). For a given protein, the apparent SH reactivity is in turn influenced by the physico-chemical characteristics of the reactant. The phenomenon illustrated the thermal denaturation of these proteins was unrelated to their free SH contents. Color measurement was used to study browning level. EWP in optimized conditions revealed insignificant brown stain. Swelling capacity and scanning electron micrograph both proved well quality characteristic of spray-drying EWP. Results suggested spray drying under the optimized conditions present suitable and alternative method for egg processing industrial implementation. Egg food industrialization needs new drying method to extend shelf-life. The purpose of the study was to provide optimal process of healthy and nutritional instant spray-drying EWP and study quality characteristic of spray-drying EWP.

  18. RESEARCH ON THE RECONDITIONING METAL SPRAYING ULTRASONIC FIELDS

    Directory of Open Access Journals (Sweden)

    GHEORGHE AMZA

    2015-05-01

    Full Text Available The paper presents research on process optimization of metal spraying activated ultrasonic fields. In order to optimize process parameters are selected metal spraying flame and flame wire electrode with and without ultrasonic activation. It then makes an analysis of the chemical composition resulting filler material, line and base material for more couplers materials. It also presents the resulting the couple main functional properties for metal oxy-fuel flame spraying and wire electrode with and without activating ultrasonic wire electrode to highlight the advantages of metal spraying process in ultrasonic field.

  19. Mechanical Properties and Fracture Mechanism of WC-10Co4Cr Coating Sprayed by High Velocity Oxygen Fuel%超音速火焰喷涂 WC-10Co4Cr 涂层的力学性能及断裂机理

    Institute of Scientific and Technical Information of China (English)

    周夏凉; 陈小明; 吴燕明; 伏利; 王莉容; 马红海

    2015-01-01

    WC-10Co4Cr coating was prepared on the substrate of stainless steel by high velocity oxygen fuel (HVOF)spraying.The micro-hardness and bond strength of the coating were investigated;phase composition, section and surface morphology was studied;and the fracture mode and mechanism were analyzed as well.The results show that the average micro-hardness of the WC-10Co4Cr coating reached to 1 147.6 HV and the bond strength was 70 MPa.The tensile fracture was with typical characteristics of brittle fracture and there was no significant plastic deformation.The fracture cracks were formed under the external stress due to the pores and microcracks among particles in the coating.These cracks propagated along the interface between particle and particle and were accompanied by deflections of crack paths,then caused the fracture of the coating.%采用超音速火焰喷涂技术(HVOF)在不锈钢基体上制备了 WC-10Co4Cr 涂层,测试了涂层的显微硬度和结合强度,研究了涂层的物相组成和横截面、断裂面的形貌,分析了涂层的断裂方式和断裂机理.结果表明:WC-10Co4Cr 涂层的平均显微硬度达1147.6 HV,结合强度为70 MPa;涂层的拉伸断裂为典型的脆性断裂,没有明显的塑性变形过程;涂层中颗粒间的孔隙和微裂纹在外应力的作用下形成裂纹,裂纹沿颗粒与颗粒间的界面扩展并伴随扩展方向的偏转,最终导致涂层的断裂.

  20. 75 FR 49487 - Nanomaterial Case Study: Nanoscale Silver in Disinfectant Spray

    Science.gov (United States)

    2010-08-13

    ... AGENCY Nanomaterial Case Study: Nanoscale Silver in Disinfectant Spray AGENCY: Environmental Protection... period for the draft document ``Nanomaterial Case Study: Nanoscale Silver in Disinfectant Spray'' (EPA.... ] ADDRESSES: The draft ``Nanomaterial Case Study: Nanoscale Silver in Disinfectant Spray'' is available...

  1. Preparation of cellulose based microspheres by combining spray coagulating with spray drying.

    Science.gov (United States)

    Wang, Qiao; Fu, Aiping; Li, Hongliang; Liu, Jingquan; Guo, Peizhi; Zhao, Xiu Song; Xia, Lin Hua

    2014-10-13

    Porous microspheres of regenerated cellulose with size in range of 1-2 μm and composite microspheres of chitosan coated cellulose with size of 1-3 μm were obtained through a two-step spray-assisted approach. The spray coagulating process must combine with a spray drying step to guarantee the formation of stable microspheres of cellulose. This approach exhibits the following two main virtues. First, the preparation was performed using aqueous solution of cellulose as precursor in the absence of organic solvent and surfactant; Second, neither crosslinking agent nor separated crosslinking process was required for formation of stable microspheres. Moreover, the spray drying step also provided us with the chance to encapsulate guests into the resultant cellulose microspheres. The potential application of the cellulose microspheres acting as drug delivery vector has been studied in two PBS (phosphate-buffered saline) solution with pH values at 4.0 and 7.4 to mimic the environments of stomach and intestine, respectively.

  2. Comparison of a laboratory and a production coating spray gun with respect to scale-up.

    Science.gov (United States)

    Mueller, Ronny; Kleinebudde, Peter

    2007-01-19

    A laboratory spray gun and a production spray gun were investigated in a scale-up study. Two Schlick spray guns, which are equipped with a new antibearding cap, were used in this study. The influence of the atomization air pressure, spray gun-to tablet bed distance, polymer solution viscosity, and spray rate were analyzed in a statistical design of experiments. The 2 spray guns were compared with respect to the spray width and height, droplet size, droplet velocity, and spray density. The droplet size, velocity, and spray density were measured with a Phase Doppler Particle Analyzer. A successful scale-up of the atomization is accomplished if similar droplet sizes, droplet velocities, and spray densities are achieved in the production scale as in the laboratory scale. This study gives basic information for the scale-up of the settings from the laboratory spray gun to the production spray gun. Both spray guns are highly comparable with respect to the droplet size and velocity. The scale-up of the droplet size should be performed by an adjustment of the atomization air pressure. The scale-up of the droplet velocity should be performed by an adjustment of the spray gun to tablet bed distance. The presented statistical model and surface plots are convenient and powerful tools for scaling up the spray settings if the spray gun is changed from laboratory spray gun to the production spray gun.

  3. Cultivation-independent screening revealed hot spots of IncP-1, IncP-7 and IncP-9 plasmid occurrence in different environmental habitats

    NARCIS (Netherlands)

    Dealtry, Simone; Ding, Guo-Chun; Weichelt, Viola; Dunon, Vincent; Schlüter, Andreas; Martini, María Carla; Del Papa, María Florencia; Lagares, Antonio; Amos, Gregory Charles Auton; Wellington, Elizabeth Margaret Helen; Gaze, William Hugo; Sipkema, Detmer; Sjöling, Sara; Springael, Dirk; Heuer, Holger; van Elsas, Jan Dirk; Thomas, Christopher; Smalla, Kornelia

    2014-01-01

    IncP-1, IncP-7 and IncP-9 plasmids often carry genes encoding enzymes involved in the degradation of man-made and natural contaminants, thus contributing to bacterial survival in polluted environments. However, the lack of suitable molecular tools often limits the detection of these plasmids in the

  4. Functional analyses of GB virus B p13 protein: development of a recombinant GB virus B hepatitis virus with a p7 protein

    DEFF Research Database (Denmark)

    Takikawa, Shingo; Engle, Ronald E; Emerson, Suzanne U

    2006-01-01

    plus part of p7) was nonviable. However, a mutant lacking amino acid 614-669 (p6) produced high titer viremia and acute resolving hepatitis; viruses recovered from both animals lacked the deleted sequence and had no other mutations. Thus, p6 was dispensable but p7 was essential for infectivity...... processing at both sites, suggesting that p13 is processed into two components (p6 and p7). Mutants with substitution at amino acid 669 or 681 were viable in vivo, but the recovered viruses had changes at amino acid 669 and 681, respectively, which restored cleavage. A mutant lacking amino acid 614-681 (p6......GB virus B (GBV-B), which infects tamarins, is the virus most closely related to hepatitis C virus (HCV). HCV has a protein (p7) that is believed to form an ion channel. It is critical for viability. In vitro studies suggest that GBV-B has an analogous but larger protein (p13). We found...

  5. Functional analyses of GB virus B p13 protein: Development of a recombinant GB virus B hepatitis virus with a p7 protein

    DEFF Research Database (Denmark)

    Takikawa, Shingo; Engle, Ronald E; Emerson, Suzanne U

    2006-01-01

    plus part of p7) was nonviable. However, a mutant lacking amino acid 614-669 (p6) produced high titer viremia and acute resolving hepatitis; viruses recovered from both animals lacked the deleted sequence and had no other mutations. Thus, p6 was dispensable but p7 was essential for infectivity...... processing at both sites, suggesting that p13 is processed into two components (p6 and p7). Mutants with substitution at amino acid 669 or 681 were viable in vivo, but the recovered viruses had changes at amino acid 669 and 681, respectively, which restored cleavage. A mutant lacking amino acid 614-681 (p6......GB virus B (GBV-B), which infects tamarins, is the virus most closely related to hepatitis C virus (HCV). HCV has a protein (p7) that is believed to form an ion channel. It is critical for viability. In vitro studies suggest that GBV-B has an analogous but larger protein (p13). We found...

  6. Generation of an allergy vaccine by disruption of the three-dimensional structure of the cross-reactive calcium-binding allergen, Phl p 7.

    Science.gov (United States)

    Westritschnig, Kerstin; Focke, Margarete; Verdino, Petra; Goessler, Walter; Keller, Walter; Twardosz, Anna; Mari, Adriano; Horak, Friedrich; Wiedermann, Ursula; Hartl, Arnulf; Thalhamer, Josef; Sperr, Wolfgang R; Valent, Peter; Valenta, Rudolf

    2004-05-01

    The grass pollen allergen, Phl p 7, belongs to a family of highly cross-reactive calcium-binding pollen allergens. Because Phl p 7 contains most of the disease-eliciting epitopes of pollen-derived calcium-binding allergens, hypoallergenic variants were engineered according to the x-ray crystal structure of Phl p 7 for allergy vaccination. In three recombinant variants, amino acids essential for calcium binding were mutated, and two peptides comprising the N- and C-terminal half were obtained by synthetic peptide chemistry. As determined by circular dichroism analysis and size exclusion chromatography coupled to mass spectrometry, recombinant mutants showed altered structural fold and lacked calcium-binding capacity, whereas the two synthetic peptides had completely lost their structural fold. Allergic patients' IgE Ab binding was strongest reduced to the variant containing two mutations in each of the two calcium-binding sites and to the peptides. Basophil histamine release and skin test experiments in allergic patients identified the peptides as the vaccine candidates with lowest allergenic activity. Immunization of rabbits with the peptides induced IgG Abs that blocked allergic patients' IgE binding to Phl p 7 and inhibited allergen-induced basophil degranulation. Our results indicate that disruption of an allergen's three-dimensional structure represents a general strategy for the generation of hypoallergenic allergy vaccines, and demonstrate the importance of allergen-specific IgG Abs for the inhibition of immediate allergic symptoms.

  7. Biodiversidade, política e religião (Biodiversity, politics, religion - DOI: 10.5752/P.2175-5841.2010v8n17p7

    Directory of Open Access Journals (Sweden)

    Leonardo Boff

    2010-09-01

    Full Text Available Editorial - Dossiê: Biodiversidade, Política e Religião - (Dossier: Biodiversity, Politics and ReligionBiodiversidade, política e religião (Biodiversity, politics, religion - DOI: 10.5752/P.2175-5841.2010v8n17p7

  8. Immunogenicity of porcine P[6], P[7]-specific △VP8* rotavirus subunit vaccines with a tetanus toxoid universal T cell epitope.

    Science.gov (United States)

    Wen, Xiaobo; Wei, Xiaoman; Ran, Xuhua; Ni, Hongbo; Cao, Si; Zhang, Yao

    2015-08-26

    Currently, commercial porcine rotavirus vaccines remain varied limitations. The objective of this study is to develop an alternative porcine rotavirus subunit vaccine candidate by parenteral administration, which enables to elicit robust immune responses against most prevalence porcine rotavirus strains. The bacterially-expressed porcine rotavirus P[6]- or P[7]-specific truncated VP8* (aa 64-223) recombinant protein with or without a universal tetanus toxoid CD4(+) T cell epitope P2 was generated. All the recombinant subunit proteins △VP8*s or P2-△VP8*s were of high solubility and high yields. The immunogenicity of each purified △VP8* and P2-△VP8* was evaluated in mice (10 μg/dose) or guinea pigs (20 μg/dose) immunized IM with 600 μg aluminum hydroxide three times at 2-week interval. The introduction of P2T cell epitope to P[7]-△VP8* elicited significantly higher IgG titer in mice than its absence. Comparatively, P2 epitope slightly enhanced the immunogenicity of P[6]-△VP8*. P2-P[7]△VP8* elicited high titer of neutralizing antibody against heterotypic P[7]-specific rotaviruses with varied G type combination. Our data indicated that two subunit vaccines could be plausible bivalent rotavirus vaccine candidate to provide antigenic coverage of porcine rotavirus strains of global or regional importance.

  9. The different modes of binding of the dust mite allergens, Der f 7 and Der p 7, on a monoclonal antibody WH9 contribute to the differential reactivity.

    Science.gov (United States)

    Tai, Hsiao-Yun; Zhou, Jia-Kai; Yeh, Chang-Ching; Tam, Ming F; Sheu, Sheh-Yi; Shen, Horng-Der

    2017-06-28

    Der f 7 and Der p 7 are important house dust mite allergens. An IgE-binding inhibition monoclonal antibody WH9 reacts ten folds stronger against Der p 7 than to Der f 7. The purpose of this study is to identify the antigenic determinant(s) and the structural basis of Der f 7 recognize by WH9. WH9-reactive determinant(s) on Der f 7 was identified by immunoblot and immunoblot inhibition. The 3-D binary complex structures of WH9 and the group 7 allergens were simulated with homology modeling and docking methods. WH9 reacted with the Der f 7 f9 fragment. Among the five site-directed Der f 7 mutants, WH9 showed reduced immunoblot reactivity against Der f 7 S156A, D159A and P160A mutants. Only the wild-type protein and the Der f 7 I157A and L158A mutants can inhibit significantly the WH9-binding against Der f 7. The structural model of the Der f 7-WH9 complex suggests residues S156 and D159 of Der f 7 can bind to WH9 via potential hydrogen bonds. The structure models of Der f 7-WH9 and Der p 7-WH9 complexes revealed that the differential modes of binding of Der p 7 and Der f 7 allergens on WH9 contribute to the differential reactivity of WH9 against the Der f 7 and the Der p 7 mite allergens. Copyright © 2017. Published by Elsevier B.V.

  10. Application of laser assisted cold spraying process for metal deposition

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2014-02-01

    Full Text Available Laser assisted cold spraying (LACS) process is a hybrid technique that uses laser and cold spray to deposit solid powders on metal substrates. For bonding to occur, the particle velocities must be supersonic which are achieved by entraining...

  11. Tableting properties of an improved spray-dried lactose

    NARCIS (Netherlands)

    Rassu, G.; Eissens, A. C.; Bolhuis, G. K.

    2006-01-01

    Spray-dried lactose is one of the most widely used filler-binders for direct compaction. The compactibility is a function of both primary particle size and the presence of amorphous lactose. Commercially available spray-dried lactose contains 15-20% amorphous lactose and 80-85% alpha-lactose monohyd

  12. Dust Reduction in Broiler Houses by Spraying Rapeseed Oil

    NARCIS (Netherlands)

    Aarnink, A.J.A.; Harn, van J.; Hattum, van T.G.; Zhao, Y.; Ogink, N.W.M.

    2011-01-01

    The effect of spraying rapeseed oil on the reduction of dust and ammonia concentrations and emissions, and on animal parameters was investigated in a dose-response study in a broiler house during three growing periods in four (round 1) or five rooms (rounds 2 and 3). The spraying rates varied per ro

  13. Comparison of three fungicide spray advisories for lettuce downy mildew

    NARCIS (Netherlands)

    Wu, B.M.; Subbarao, K.V.; Bruggen, van A.H.C.; Koike, S.T.

    2001-01-01

    Lettuce growers in coastal California have relied mainly on protective fungicide sprays to control downy mildew. Thus, timing of sprays before infection is critical for optimal results. A leaf-wetness-driven, infection-based advisory system, previously developed, did not always perform satisfactoril

  14. Screening and spray drying of enzymes and probiotics

    NARCIS (Netherlands)

    Schutyser, M.A.I.; Perdana, J.A.; Fox, M.B.

    2013-01-01

    Many food ingredients, such as enzymes and probiotics, are spray dried to provide a longer shelf life. A major hurdle when applying spray drying is the extensive optimisa tion required for formulation and drying conditions to obtain powders of acceptable quality. Therefore, a high-throughput screeni

  15. The preparation of steatite suspension for spray drying

    Science.gov (United States)

    Jirousek, L.; Spicak, K.

    1983-01-01

    Liquifying agents were investigated for preparation of highly concentrated steatite suspensions which are to be spray-dried. Organic additives for improving the molding properties and strength of green compacts are described. Demands on properties of the spray-dried granules are defined with regard to shrinkage of the molded compacts.

  16. Single droplet analysis for spray drying of foods

    NARCIS (Netherlands)

    Perdana, J.A.

    2013-01-01

    Many food ingredients, such as enzymes and probiotics, are spray dried to provide shelf-life. Major hurdle to apply spray drying is the lack of scientific insight on the inactivation mechanisms of components and the extensive optimization required for formulation and drying conditions to obtain powd

  17. 9 CFR 590.540 - Spray process drying facilities.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Spray process drying facilities. 590.540 Section 590.540 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT OF..., Processing, and Facility Requirements § 590.540 Spray process drying facilities. (a) Driers shall be of...

  18. LES/FMDF of High Speed Spray Combustion

    Science.gov (United States)

    Irannejad, Abolfazl; Jaberi, Farhad

    2013-11-01

    High speed evaporating and combusting sprays are computed with the hybrid two-phase large eddy simulation (LES)/filtered mass density function (FMDF) methodology. In this methodology, the resolved fluid velocity is obtained by solving the filtered form of the compressible Navier-Stokes equations with high-order finite difference schemes. The scalar (temperature and species mass fractions) field is obtained by solving the FMDF transport equation with a Lagrangian stochastic method. The spray is simulated with the Lagrangian droplets together with stochastic breakup and finite rate heat and mass transfer models. The liquid volume fraction is included in the LES/FMDF for denser spray regions. Simulations of high speed evaporating sprays with and without combustion for a range of gas and spray conditions indicate that the two-phase LES/FMDF results are consistent and compare well with the experimental results for global spray variables such as the spray penetration and flame lift-off lengths. The gas velocity and turbulence generated by the spray are found to be very significant in all simulated cases. A broad spectrum of droplet sizes is also found to be generated by the complex and coupled effects of the gas flow turbulence, droplet breakup, evaporation and combustion.

  19. Digital Image Processing application to spray and flammability studies

    Science.gov (United States)

    Hernan, M. A.; Parikh, P.; Sarohia, V.

    1985-01-01

    Digital Image Processing has been integrated into a new technique for measurements of fuel spray characteristics. The advantages of this technique are: a wide dynamic range of droplet sizes, accounting for nonspherical droplet shapes not possible with other spray assessment techniques. Finally, the technique has been applied to the study of turbojet engine fuel nozzle atomization performance with Jet A and antimisting fuel.

  20. Inhalational and dermal exposures during spray application of biocides.

    Science.gov (United States)

    Berger-Preiss, Edith; Boehncke, Andrea; Könnecker, Gustav; Mangelsdorf, Inge; Holthenrich, Dagmar; Koch, Wolfgang

    2005-01-01

    Data on inhalational and potential dermal exposures during spray application of liquid biocidal products were generated. On the one hand, model experiments with different spraying devices using fluorescent tracers were carried out to investigate the influence of parameters relevant to the exposure (e.g. spraying equipment, nozzle size, direction of application). On the other hand, measurements were performed at selected workplaces (during disinfection operations in food and feed areas; pest control operations for private, public and veterinary hygiene; wood protection and antifouling applications) after application of biocidal products such as Empire 20, Responsar SC, Omexan-forte, Actellic, Perma-forte; Fendona SC, Pyrethrum mist; CBM 8, Aldekol Des 03, TAD CID, Basileum, Basilit. The measurements taken in the model rooms demonstrated dependence of the inhalation exposure on the type of spraying device used, in the following order: "spraying with low pressure" < "airless spraying" < "fogging" indicating that the particle diameter of the released spray droplets is the most important parameter. In addition inhalation exposure was lowest when the spraying direction was downward. Also for the potential dermal exposure, the spraying direction was of particular importance: overhead spraying caused the highest contamination of body surfaces. The data of inhalational and potential dermal exposures gained through workplace measurements showed considerable variation. During spraying procedures with low-pressure equipments, dose rates of active substances inhaled by the operators ranged from 7 to 230 microg active substance (a.s.)/h. An increase in inhaled dose rates (6-33 mg a.s./h) was observed after use of high application volumes/time unit during wood protection applications indoors. Spraying in the veterinary sector using medium-pressure sprayers led to inhaled dose rates between 2 and 24mga.s./h. The highest inhaled dose rates were measured during fogging (114 mg a

  1. Spray drying of fenofibrate loaded nanostructured lipid carriers

    DEFF Research Database (Denmark)

    Xia, Dengning; Shrestha, Neha; van de Streek, Jacco

    2016-01-01

    content of dry powder decreased with an increase in the ratio of mannitol to trehalose. Lipid nanoparticles were able to retain the drug incorporation and the prolonged drug release profile after spray drying. The experimental model was robust, and suggested that spray drying is a viable technique......The conversion of aqueous dispersion of nanostructured lipid carriers (NLCs) into dry powder by spray drying could be a useful approach to render NLCs with better physical chemical stability than the aqueous dispersion. In this study, aqueous NLC dispersion containing fenofibrate was converted...... into dry, easily reconstitutable powder using spray drying. A central composite face centered design (CCFD) was used to investigate the influence of the ratio of lipid to protectant (mannitol and trehalose) and crystallinity of spray-dried powder on the particle size, yield and residual moisture content...

  2. Spray drying of fruit and vegetable juices--a review.

    Science.gov (United States)

    Verma, Anjali; Singh, Satya Vir

    2015-01-01

    The main cause of spray drying is to increase the shelf life and easy handling of juices. In the present paper, the studies carried out so far on spray drying of various fruits and vegetables are reported. The major fruit juices dried are mango, banana, orange, guava, bayberry, watermelon, pineapple, etc. However, study on vegetable juices is limited. In spray drying, the major optimized parameters are inlet air temperature, relative humidity of air, outlet air temperature, and atomizer speed that are given for a particular study. The juices in spray drying require addition of drying agents that include matlodextrin, liquid glucose, etc. The drying agents are added to increase the glass transition temperature. Different approaches for spray dryer design have also been discussed in the present work.

  3. Equations of two-phase flow in spray chamber

    Institute of Scientific and Technical Information of China (English)

    李新禹; 张志红; 金星; 徐杰

    2009-01-01

    The downstream water-air heat and moisture transfer system in a moving coordinate was studied. The relationship between the diameter of the misted droplets and the spray pressure was determined. Based on the theory of the relative velocity,the two-phase flow mode of the spray chamber and the efficiency equation for heat and moisture exchange were established. Corrections were carried out for the efficiency equation with spray pressure of 157 kPa. The results show that the pressure plays an important part in determining the efficiency of heat and moisture exchange. When the spray pressure is less than 157 kPa,better coincidence is noticed between the theoretical analysis and the test results with the error less than 6%. Greater error will be resulted in the case when the spray pressure is beyond 157 kPa. After the correction treatment,the coincidence between the theoretical and the experimental results is greatly improved.

  4. Plasma spray for forming nanostructured thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    LIN; Feng; JIANG; Xian-liang; YU; Yue-guang; ZENG; Ke-li; REN; Xian-jing

    2005-01-01

    Nanocrystalline powders of yttrium partially stabilized zirconia (YPSZ) are reprocessed into agglomerated feedstocks for plasma spraying thermal barrier coatings (TBCs), using the methods of ball milling, slurry dispersion, spray drying, and heat treatment. Atmospheric plasma is used to spray the agglomerated nanocrystalline particle feedstocks and coatings were deposited on the substrate of Ni-based superalloy. Scanning electron microscopy (SEM) is used to examine the morphology and cross-section of the agglomerated feedstocks and the free-section and cross-section of the nanostructured TBCs. Experimental results show that the agglomerated nanocrystalline particles are spherical and dense. Unlike conventional plasma-sprayed coatings, the micron/nano/micron sandwich structure can be found in the nanostructured YPSZ coatings deposited by atmospheric plasma spraying.

  5. Experimental Analysis of Tensile Mechanical Properties of Sprayed FRP

    Directory of Open Access Journals (Sweden)

    Zhao Yang

    2016-01-01

    Full Text Available To study the tensile mechanical properties of sprayed FRP, 13 groups of specimens were tested through uniaxial tensile experiments, being analyzed about stress-strain curve, tensile strength, elastic modulus, breaking elongation, and other mechanical properties. Influencing factors on tensile mechanical properties of sprayed FRP such as fiber type, resin type, fiber volume ratio, fiber length, and composite thickness were studied in the paper too. The results show that both fiber type and resin type have an obvious influence on tensile mechanical properties of sprayed FRP. There will be a specific fiber volume ratio for sprayed FRP to obtain the best tensile mechanical property. The increase of fiber length can lead to better tensile performance, while that of composite thickness results in property degradation. The study can provide reference to popularization and application of sprayed FRP material used in structure reinforcement.

  6. The role of drop velocity in statistical spray description

    Science.gov (United States)

    Groeneweg, J. F.; El-Wakil, M. M.; Myers, P. S.; Uyehara, O. A.

    1978-01-01

    The justification for describing a spray by treating drop velocity as a random variable on an equal statistical basis with drop size was studied experimentally. A double-exposure technique using fluorescent drop photography was used to make size and velocity measurements at selected locations in a steady ethanol spray formed by a swirl atomizer. The size-velocity data were categorized to construct bivariate spray density functions to describe the spray immediately after formation and during downstream propagation. It was found that a statistical treatment of drop velocity was supported by the data. Spray density function shapes and modal characteristics depended strongly on position and the amount of droplet-gas interaction that had occurred. Bimodal density functions were formed by environmental interaction during downstream propagation. Large differences were also found between spatial mass density and mass flux size distributions at the same location.

  7. Characteristics of droplet motion in effervescent sprays

    Directory of Open Access Journals (Sweden)

    Jedelský Jan

    2014-03-01

    Full Text Available Time resolved droplet size and velocity measurement was made using Phase-Doppler anemometry in an effervescent spray at GLR of 6 % and operation pressure drops 21 – 52 kPa. The spray shows a size dependent variation of mean as well as fluctuating axial and radial velocities of droplets similarly for all operation regimes. Particles under 13 μm follow the gas flow, axially decelerated due to gas expansion. Velocity of medium sized particles is positively size correlated and larger particles keep high velocity, given them during discharge. Fluctuating radial velocity of small particles is larger than that of large particles while fluctuating axial velocity increases with size. Small particles thus reach a ratio of radial to axial velocity fluctuations ~ 0.6 but large particles only ~ 0.1, which indicates large transverse dispersion of small particles. Overall fluctuating velocity ratios smaller than 0.5 document an anisotropic character of the liquid mass fluctuations. Power spectral density (PSD of axial velocity fluctuations of large droplets is uniform up to 1 kHz, while PSD of smaller particles drops down with frequency for frequencies > 100 Hz. Large particles thus preserve the fluctuations imposed during discharge while the gas turbulence drops with frequency. Turbulence intensity reaches 14 to 21 % depending on pressure. Such high-turbulence character of the flow probably results from a heterogeneous gas–liquid mixture at the discharge.

  8. Convergent spray process for environmentally friendly coatings

    Science.gov (United States)

    Scarpa, Jack

    1995-01-01

    Conventional spray application processes have poor transfer efficiencies, resulting in an exorbitant loss in materials, solvents, and time. Also, with ever tightening Environmental Protection Agency (EPA) regulations and Occupational Safety and Health Administration requirements, the low transfer efficiencies have a significant impact on the quantities of materials and solvents that are released into the environment. High solids spray processes are also limited by material viscosities, thus requiring many passes over the surface to achieve a thickness in the 0.125 -inch range. This results in high application costs and a negative impact on the environment. Until recently, requirements for a 100 percent solid sprayable, environmentally friendly, lightweight thermal protection system that can be applied in a thick (greater than 0.125 inch) single-pass operation exceeded the capability of existing systems. Such coatings must be applied by hand lay-up techniques, especially for thermal and/or fire protection systems. The current formulation of these coatings has presented many problems such as worker safety, environmental hazards, waste, high cost, and application constraints. A system which can apply coatings without using hazardous materials would alleviate many of these problems. Potential applications include the aerospace thermal protective specialty coatings, chemical and petroleum industries that require fire-protection coatings that resist impact, chemicals, and weather. These markets can be penetrated by offering customized coatings applied by automated processes that are environmentally friendly.

  9. Comportamiento Tribológico y Microestructural en Recubrimientos Aplicados por GTAW y HVOF (Proceso Térmico de Espreado y Usado en Recuperación de Aceros Grado Herramienta AISI/SAE D2

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Guevara Chávez

    Full Text Available Resumen Las aleaciones de Fe-Cr-Mo se utilizan en recubrimientos para proteger componentes que están sometidos a condiciones de desgaste y corrosión. La alta velocidad de deposición del metalizado térmico (HVOF (High Velocity Oxi-Fuel aplicado en aleaciones de acero grado herramienta para trabajo en frío con la aplicación de sustratos Fe-Cr-Mo ha mostrado buenos resultados en los campos de proyección. El HOVF es un método atractivo para aplicar revestimientos y recuperar diámetros que fueron desgastados durante el proceso de operación. Nuevas superficies y materiales pueden ser provistos sin la distorsión causada por los procesos convencionales de soldadura. Para aquellos materiales que son susceptibles a agrietarse gracias a la formación de fases fuera de equilibrio duras con composiciones con altos contenidos de carbono y de cromo, debido a las condiciones del proceso que combinan una temperatura de la flama relativamente baja y con un tiempo de baja exposición. La microestructura las características del recubrimiento son determinadas por las propiedades físicas y químicas de las partículas impregnadas en el sustrato que a su vez dependen de una gran cantidad de parámetros como el diseño de pistola, la relación de oxígeno / combustible, método de inyección, tamaño de partícula y forma, entre otros La presente investigación estudia la influencia de los parámetros de procesamiento sobre las propiedades mecánicas y microestructurales del recubrimiento Diamalloy 1008 (aleación en mezcla de Fe-Cr-Mo revestimiento aplicado con Oxí-combustible de alta velocidad (HVOF y cinco diferentes tipos de electrodos aplicados por soldadura, TIG (GTAW en un acero grado herramienta para trabajo en frio. El objetivo de estos recubrimientos se utiliza habitualmente como una protección contra la corrosión y el desgaste, pero también tienen la capacidad de recuperar las zonas dañadas como es el caso de los dados de estampado de la

  10. Study on performance of HVOF WC composite coating with lubrication phase%含润滑相的超音速喷涂WC复合涂层性能研究

    Institute of Scientific and Technical Information of China (English)

    王志平; 路鹏程

    2013-01-01

    By adding MoS2 in WC-10Co-4Cr matrix,the WC-10Co-4Cr/MoS2 matrix self-lubricating composite coating are prepared by HVOF.The microstructure and material phases of coatings adding different content of MoS2 are analysed comparatively with SEM and XRD.Focusing on the abrasive wear experiments,the mechanism of MoS2 on the tribological properties of HVOF WC coating and its microhardness are studied and tested respectively.The results show that a small part of the added MoS2 transforms into a new state and the rest of it enters into the WC coating gap,then the coatings microhardness is slightly lower.The abrasive wear mass loss and wear resistance of the coating containing MoS2 are effectively reduced and improved respectively under the same experimental conditions.WC-10Co-4Cr/MoS2 composite coating has a good performance of self-lubricating,and the grain friction and wear properties of WC-10Co-4Cr/15wt.% MoS2 matrix self-lubricating composite coating become the best.%采用超音速火焰喷涂方法,以传统粉末WC-10Co-4Cr为基体,添加MoS2制备WC-10Co-4Cr/MoS2自润滑复合涂层;利用SEM和XRD对比分析了添加不同含量MoS2的涂层微观组织结构和物相;重点进行了磨粒磨损实验,研究MoS2对超音速喷涂WC涂层摩擦学特性的影响机理;测试了其显微硬度.结果表明:引入的MoS2少部分转化成新态,其余则进入WC涂层空隙中,其显微硬度与未添加MoS2涂层相比略有降低;相同试验条件下,含MoS2涂层有效地降低了磨粒磨损质量损失,提高了涂层的耐磨性;WC-10Co-4Cr/MoS2复合涂层具有很好的自润滑性,MoS2质量百分含量为15%时WC-10Co-4Cr/MoS2复合涂层的摩粒磨损性能最佳.

  11. A Method to Predict the Thickness of Poorly-Bonded Material Along Spray and Spray-Layer Boundaries in Cold Spray Deposition

    Science.gov (United States)

    Li, Yangfan; Hamada, Yukitaka; Otobe, Katsunori; Ando, Teiichi

    2016-12-01

    Multi-traverse CS provides a unique means for the production of thick coatings and bulk materials from powders. However, the material along spray and spray-layer boundaries is often poorly bonded as it is laid by the leading and trailing peripheries of the spray that carry powder particles with insufficient kinetic energy. For the same reason, the splats in the very first layer deposited on the substrate may not be bonded well either. A mathematical spray model was developed based on an axisymmetric Gaussian mass flow rate distribution and a stepped deposition yield to predict the thickness of such poorly-bonded layers in multi-traverse CS deposition. The predicted thickness of poorly-bonded layers in a multi-traverse Cu coating falls in the range of experimental values. The model also predicts that the material that contains poorly bonded splats could exceed 20% of the total volume of the coating.

  12. A Method to Predict the Thickness of Poorly-Bonded Material Along Spray and Spray-Layer Boundaries in Cold Spray Deposition

    Science.gov (United States)

    Li, Yangfan; Hamada, Yukitaka; Otobe, Katsunori; Ando, Teiichi

    2017-02-01

    Multi-traverse CS provides a unique means for the production of thick coatings and bulk materials from powders. However, the material along spray and spray-layer boundaries is often poorly bonded as it is laid by the leading and trailing peripheries of the spray that carry powder particles with insufficient kinetic energy. For the same reason, the splats in the very first layer deposited on the substrate may not be bonded well either. A mathematical spray model was developed based on an axisymmetric Gaussian mass flow rate distribution and a stepped deposition yield to predict the thickness of such poorly-bonded layers in multi-traverse CS deposition. The predicted thickness of poorly-bonded layers in a multi-traverse Cu coating falls in the range of experimental values. The model also predicts that the material that contains poorly bonded splats could exceed 20% of the total volume of the coating.

  13. Current implications of past DDT indoor spraying in Oman.

    Science.gov (United States)

    Booij, Petra; Holoubek, Ivan; Klánová, Jana; Kohoutek, Jiří; Dvorská, Alice; Magulová, Katarína; Al-Zadjali, Said; Čupr, Pavel

    2016-04-15

    In Oman, DDT was sprayed indoors during an intensive malaria eradication program between 1976 and 1992. DDT can remain for years after spraying and is associated with potential health risk. This raises the concern for human exposure in areas where DDT was used for indoor spraying. Twelve houses in three regions with a different history of DDT indoor spraying were chosen for a sampling campaign in 2005 to determine p,p'-dichlorodiphenyltrichloroethane (p,p'-DDT), p,p'-dichlorodiphenyldichloroethylene (p,p'-DDE) and p,p'-dichlorodiphenyldichloroethane (p,p'-DDD) levels in indoor air, dust, and outdoor soil. Although DDT was only sprayed indoor, p,p'-DDT, p,p'-DDE and p,p'-DDD were also found in outdoor soil. The results indicate that release and exposure continue for years after cessation of spraying. The predicted cancer risk based on concentrations determined in 2005, indicate that there was still a significant cancer risk up to 13 to 16years after indoor DDT spraying. A novel approach, based on region-specific half-lives, was used to predict concentrations in 2015 and showed that more than 21years after spraying, cancer risk for exposure to indoor air, dust, and outdoor soil are acceptable in Oman for adults and young children. The model can be used for other locations and countries to predict prospective exposure of contaminants based on indoor experimental measurements and knowledge about the spraying time-schedule to extrapolate region-specific half-lives and predict effects on the human population years after spraying.

  14. Numerical investigation of the effects of fuel spray type on the interaction of fuel spray and hot porous medium

    Institute of Scientific and Technical Information of China (English)

    Zhiguo ZHAO; Maozhao XIE

    2008-01-01

    The interaction between two types of fuel spray and a hot porous medium is studied numerically by using an improved version of KIVA-3V code. The improved KIVA-3V code is incorporated with an impingement model, a heat transfer model and a linearized instability sheet atomization (LISA) model to model the hollow cone spray. An evaporating fuel spray impingement on a hot plane surface was simulated under conditions of experiments performed by Senda to validate the reasonability of the KIVA-3V code. The numerical results conform well with experimental data for spray radius in the liquid and the vapor phases. Computational results on the interaction of two types of the fuel spray and the hot porous medium show that the fuel spray can be split, which provides conditions for quick evaporation of fuel droplets and mixing of fuel vapor with air. The possibility of fuel droplets from hollow cone spray crossing the porous medium reduces compared with that from solid cone spray, with the same initial kinetic energy of fuel droplets in both injection types.

  15. A comparison between spray drying and spray freeze drying to produce an influenza subunit vaccine powder for inhalation

    NARCIS (Netherlands)

    Saluja, V.; Amorij, J-P.; Kapteyn, J. C.; de Boer, A. H.; Frijlink, H. W.; Hinrichs, W. L. J.

    2010-01-01

    The aim of this study was to investigate two different processes to produce a stable influenza subunit vaccine powder for pulmonary immunization i.e. spray drying (SD) and spray freeze drying (SFD). The formulations were analyzed by proteolytic assay, single radial immunodiffusion assay (SRID), casc

  16. Spray pattern and droplet size analyses for high-shear viscosity determination of aqueous suspension corticosteroid nasal sprays.

    Science.gov (United States)

    Pennington, Justin; Pandey, Preetanshu; Tat, Henry; Willson, Jennifer; Donovan, Brent

    2008-09-01

    Aqueous suspension corticosteroid nasal sprays exhibit the rheological property of shear thinning, meaning they exhibit a decrease in viscosity upon application of shear. Most rheological methods are limited in the amount of shear that can be applied to samples (approximately 1,000 s(-1)) and thus can only approximate the viscosities at the high-shear conditions of nasal spray devices (approximately 10(5)-10(6) s(-1)). In the current work, spray area and droplet size were shown to demonstrate viscosity dependence. Three Newtonian fluids were used to determine equations to approximate viscosity at the spray nozzle from correlations to spray area and droplet size using a standard 100 microL Pfeiffer nasal spray pump. Several shear-thinning solutions, including four commercial aqueous suspension corticosteroid nasal sprays and three aqueous Avicel (1, 2, and 3%, wt/wt) samples, were analyzed to demonstrate the ability of spray area and droplet size analysis to estimate high-shear viscosities. The calculated viscosity values trend in accordance with the rheometer data along with the ability to distinguish differences between all samples analyzed.

  17. A comparison between spray drying and spray freeze drying to produce an influenza subunit vaccine powder for inhalation

    NARCIS (Netherlands)

    Saluja, V.; Amorij, J-P.; Kapteyn, J. C.; de Boer, A. H.; Frijlink, H. W.; Hinrichs, W. L. J.

    2010-01-01

    The aim of this study was to investigate two different processes to produce a stable influenza subunit vaccine powder for pulmonary immunization i.e. spray drying (SD) and spray freeze drying (SFD). The formulations were analyzed by proteolytic assay, single radial immunodiffusion assay (SRID),

  18. CPSIT_p7重组表达产物免疫原性检测及其在鹦鹉热嗜衣原体持续性感染中表达的研究%Immunogenicity analysis of a recombinant protein CPSIT_p7 and its expression in HeLa cells during persistent Chlamydophila psittaci infection

    Institute of Scientific and Technical Information of China (English)

    贺庆芝; 曾怀才; 黎知青; 王川; 胡艳群; 陈芝喜; 吴移谋

    2014-01-01

    目的:构建鹦鹉热嗜衣原体( Chlamydophila psittaci,Cps) CPSIT_p7原核表达载体,表达并纯化CPSIT_p7,检测其免疫原性,观察其在持续性感染过程中的mRNA和蛋白动态表达情况。方法原核表达和纯化His-CPSIT_p7融合蛋白,免疫BALB/c小鼠制备多克隆抗体,ELISA分析His-CPSIT_p7蛋白的免疫原性。采用青霉素与Cps共同处理细胞来制备持续性感染模型, RT-PCR和Western blot检测CPSIT_p7在其持续性感染过程中的表达情况。结果成功构建了pET30a-CPSIT_p7原核表达载体,并表达和纯化较稳定的重组蛋白;该蛋白免疫小鼠40 d后,ELISA 检测血清特异性抗体效价为1∶1000000;RT-PCR和Western blot 结果显示在Cps急性感染与持续性感染过程中CPSIT_p7 mRNA和蛋白表达水平均呈时间依赖性增加,感染后mRNA在36 h表达量达到高峰,之后急性感染呈时间依赖性下降,而持续性感染CPSIT_p7 mRNA高表达水平至少持续到60 h。结论成功克隆表达了His-CPSIT_p7,该蛋白具有较好的免疫原性;CPSIT_p7基因和蛋白在Cps持续性感染中呈高表达。%Objective To construct a prokaryotic expression plasmid for CPSIT_p7 gene from Chlamydophila psittaci ( Cps) 6BC strain and to evaluate immunogenicity of the recombinant protein His-CPSIT_p7 and detect its dynamic expression at mRNA and protein levels in HeLa cells during persistent Cps infection.Methods The fusion protein His-CPSIT_p7 was expressed in E.coli BL21 and purified by Ni-NTA affinity chromatography .BALB/c mice were immunized with the recombinant protein to prepare polyclonal antibody for evaluation of the immunogenicity of His-CPSIT_p7 by ELISA.Penicillin sodium was used to establish a model of Cps persistence infection .RT-PCR and Western blot assay were performed to de-tect the expression of CPSIT_p7 at mRNA and protein levels during Cps persistent infection .Results The fusion protein His-CPSIT_p7 was successfully

  19. 3.6 and 4.5 μm Spitzer Phase Curves of the Highly Irradiated Hot Jupiters WASP-19b and HAT-P-7b

    Science.gov (United States)

    Wong, Ian; Knutson, Heather A.; Kataria, Tiffany; Lewis, Nikole K.; Burrows, Adam; Fortney, Jonathan J.; Schwartz, Joel; Shporer, Avi; Agol, Eric; Cowan, Nicolas B.; Deming, Drake; Désert, Jean-Michel; Fulton, Benjamin J.; Howard, Andrew W.; Langton, Jonathan; Laughlin, Gregory; Showman, Adam P.; Todorov, Kamen

    2016-06-01

    We analyze full-orbit phase curve observations of the transiting hot Jupiters WASP-19b and HAT-P-7b at 3.6 and 4.5 μm, obtained using the Spitzer Space Telescope. For WASP-19b, we measure secondary eclipse depths of 0.485%+/- 0.024% and 0.584%+/- 0.029% at 3.6 and 4.5 μm, which are consistent with a single blackbody with effective temperature 2372 ± 60 K. The measured 3.6 and 4.5 μm secondary eclipse depths for HAT-P-7b are 0.156%+/- 0.009% and 0.190%+/- 0.006%, which are well described by a single blackbody with effective temperature 2667 ± 57 K. Comparing the phase curves to the predictions of one-dimensional and three-dimensional atmospheric models, we find that WASP-19b’s dayside emission is consistent with a model atmosphere with no dayside thermal inversion and moderately efficient day-night circulation. We also detect an eastward-shifted hotspot, which suggests the presence of a superrotating equatorial jet. In contrast, HAT-P-7b’s dayside emission suggests a dayside thermal inversion and relatively inefficient day-night circulation; no hotspot shift is detected. For both planets, these same models do not agree with the measured nightside emission. The discrepancies in the model-data comparisons for WASP-19b might be explained by high-altitude silicate clouds on the nightside and/or high atmospheric metallicity, while the very low 3.6 μm nightside planetary brightness for HAT-P-7b may be indicative of an enhanced global C/O ratio. We compute Bond albedos of 0.38 ± 0.06 and 0 (\\lt 0.08 at 1σ ) for WASP-19b and HAT-P-7b, respectively. In the context of other planets with thermal phase curve measurements, we show that WASP-19b and HAT-P-7b fit the general trend of decreasing day-night heat recirculation with increasing irradiation.

  20. Influence of handpiece maintenance sprays on resin bonding to dentin

    Directory of Open Access Journals (Sweden)

    Toyotarou Sugawara

    2010-03-01

    Full Text Available Toyotarou Sugawara1, Atsushi Kameyama2, Akiko Haruyama3, Takumi Oishi4, Nobuyuki Kukidome2, Yasuaki Takase2, Masatake Tsunoda21Undergraduate Student, Tokyo Dental College, Chiba, Japan; 2Division of General Dentistry, Tokyo Dental College Chiba Hospital, Chiba, Japan; 3Department of Dental Materials Science, Tokyo Dental College, Chiba, Japan; 4Department of Dentistry and Oral Surgery, Keio University School of Medicine, Tokyo, JapanObjective: To investigate the influence of maintenance spray on resin bonding to dentin.Materials and methods: The crown of extracted, caries-free human molars was transversally sectioned with a model trimmer to prepare the dentin surfaces from mid-coronal sound dentin, and then uniformly abraded with #600 silicon carbide paper. The dentin surfaces were randomly divided into three groups: oil-free spray group where maintenance cleaner for air bearing handpieces was sprayed onto the dentin surface for 1 s and rinsed with water spray for 30 s; oil-containing spray group where maintenance cleaner for micro motor handpieces was sprayed onto the dentin surface for 1 s and rinsed with water spray for 30 s; and control group where the surface was rinsed with water spray for 30 s and then air-dried. These surfaces were then bonded with Clearfil SE Bond (Kuraray Medical, and resin composite (Clearfil AP-X, Kuraray Medical build-up crowns were incrementally constructed on the bonded surfaces. After storage for 24 h in 37°C water, the bonded teeth were sectioned into hour-glass shaped slices (0.7-mm thick perpendicular to the bonded surfaces. The specimens were then subjected to microtensile bond strength (μTBS testing at a crosshead speed of 1.0 mm/min. Data were analyzed with one-way ANOVA and the Tukey-Kramer test.Results: Maintenance spray-contaminated specimens (oil-free and oil-containing spray groups showed significantly lower μTBS than control specimens (P < 0.05. However, there was no significant difference between

  1. Autonomous Precision Spraying Trials Using a Novel Cell Spray Implement Mounted on an Armadillo Tool Carrier

    DEFF Research Database (Denmark)

    Jensen, Kjeld; Stigaard Laursen, Morten; Midtiby, Henrik

    Precision weeding is one of the most promising applications for autonomous service robots in biological production. Herbicides have been the default weeding solution during the past decades, but there is a growing concern about the environmental impact on drinking water reservoirs etc. The use...... with an Armadillo robotic tool carrier consisting of two battery powered track modules mounted on each side of the implement. This paper focus on the cell sprayer implement design including camera system, sprayer module and integration with the service robot and the robot software. The FroboMind software platform...... of computer vision and precision spraying technology makes it possible to significantly reduce the consumption of herbicides. The work presented here is part of a project with the purpose of performing autonomous precision spraying trials. In this work a novel cell sprayer designed for large scale tests...

  2. In depth analysis on the binding sites of adamantane derivatives in HCV (hepatitis C virus p7 channel based on the NMR structure.

    Directory of Open Access Journals (Sweden)

    Qi-Shi Du

    Full Text Available BACKGROUND: The recently solved solution structure of HCV (hepatitis C virus p7 ion channel provides a solid structure basis for drug design against HCV infection. In the p7 channel the ligand amantadine (or rimantadine was determined in a hydrophobic pocket. However the pharmocophore (-NH2 of the ligand was not assigned a specific binding site. RESULTS: The possible binding sites for amino group of adamantane derivatives is studied based on the NMR structure of p7 channel using QM calculation and molecular modeling. In the hydrophobic cavity and nearby three possible binding sites are proposed: His17, Phe20, and Trp21. The ligand binding energies at the three binding sites are studied using high level QM method CCSD(T/6-311+G(d,p and AutoDock calculations, and the interaction details are analyzed. The potential application of the binding sites for rational inhibitor design are discussed. CONCLUSIONS: Some useful viewpoints are concluded as follows. (1 The amino group (-NH2 of adamantane derivatives is protonated (-NH3+, and the positively charged cation may form cation-π interactions with aromatic amino acids. (2 The aromatic amino acids (His17, Phe20, and Trp21 are the possible binding sites for the protonated amino group (-NH3+ of adamantane derivatives, and the cation-π bond energies are 3 to 5 times stronger than the energies of common hydrogen bonds. (3 The higher inhibition potent of rimantadine than amantadine probably because of its higher pKa value (pKa = 10.40 and the higher positive charge in the amino group. The potential application of p7 channel structure for inhibitor design is discussed.

  3. Spray deposition for making large size billet with swing atomizer

    Institute of Scientific and Technical Information of China (English)

    LI Jian-ping; LIU Tao; TANG Qing-yun; HAN Lei; ZHONG Jue

    2008-01-01

    The movement mode of the atomizer is a very important parameter during spray deposition process, which has direct influence on the size and surface texture of the billets. To resolve the problem of manufacturing large size billets, a method of spray deposition by the atomizer with off-center swing was put forward. The atomizer was driven by the alternating current servomotor to swing within 7° at varying speed. The influence of the atomizer parameters, such as translation of the atomizer, swing angle of the atomizer, substrate falling speed and spraying pressure, on the spray deposition was studied. The optimized parameters of the spray deposition process were obtained. The results show that the large size billets with uniform surface quality can be made through adjusting swing frequency and angle of the atomizer, offset distance of the atomizer and inclined angle of the substrate; the valid spray area will decrease and the dimension of top surface will reduce when pressure is less than 0.4 MPa within certain spray distance; meantime, the moving time and cooling time of the droplets are extended, which will lead to loose structure and bad densification. When the pressure, the swing angle and the eccentric offset of the atomization equal 0.5MPa, 7° and 60mm,respectively, large size billets with fine texture and diameter of 500mm can be produced.

  4. Modeling and Experiments of Spray System for Cable Painting Robot

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jia-liang; Lü Tian-sheng; LI Bei-zhi

    2008-01-01

    Many cable-stayed bridges have been built in the world in the past decades,and cable-stayed structures have been adopted in many large constructions.The cable painting robot is safe and economically efficient for stay cable maintenance.In order to satisfy the need for spraying cables in hiigh attitude,an automatic cable spray system for cable painting robots is presented in this paper.Using the βdistribution,paint thickness distribution on a cylinder surface is modeled.The spray gun's number,angle and movement are analyzed to get coat evenness.Then a robotic spray system engineering prototype has been developed,which includes a cable electric running climbing base,a spray cover,four airless spray guns and a pressurized paint container.Experiments indicate that four airless spray guns can guarantee good coat quality for general stay cables.The field tests have been successfully conducted on Nanpu Bridge,Shanghai.

  5. Development of precision spray forming for rapid tooling

    Energy Technology Data Exchange (ETDEWEB)

    Yang Yunfeng [VTT Technical Research Centre of Finland, POB 1000, FI-02044 VTT (Finland); Hannula, Simo-Pekka [VTT Technical Research Centre of Finland, POB 1000, FI-02044 VTT (Finland); Laboratory of Materials Science, Helsinki University of Technology, POB 6200, FI-02015 TKK (Finland)], E-mail: simo-pekka.hannula@tkk.fi

    2008-03-25

    The aim of the work is to improve the capability of the precision spray forming (PSF) rapid tooling process so that it can be extended to various applications. This work comprises the upgrading of the current spray-forming machine from single atomizer to twin atomizers, so that the capability is much improved in terms of insert size and complexity. As a result, the insert size is increased from about 200 mm to 400 mm in diameter, and the process is more reliable to make complex structures. Know-how is accumulated for making large and/or complex inserts with controllable surface and internal soundness. A process of spray forming conformal cooling channels in die inserts or other components used at elevated temperatures is also developed and various mould inserts are spray formed. In this paper the plant modification is described. It is shown that the twin atomizers are more reliable in spray forming small inserts of about 200 mm in diameter and of high complexity than the single atomizer system. Spray forming of disc type inserts up to 400 mm diameter is demonstrated. Influence of deposition temperature and substrate moving speed, as well as the treatment of the ceramic mould surface is determined and the technical measures to prevent surface defects related to large insert spray forming are specified.

  6. Characteristics of spray pattern on injection conditions using GDI injector

    Energy Technology Data Exchange (ETDEWEB)

    Lee, T.H. [Hanyang University, Graduate School, Seoul (Korea); Lee, K.H.; Lee, C.S. [Hanyang University, Seoul (Korea); Kim, J.Y.; Baik, S.K. [Kefico (Korea)

    1999-11-01

    Recently GDI(Gasoline Direct Injection) engine is spotlighted to achieve higher thermal efficiency under partial loads and better performance at full loads. To realize these, it is essential to make both super-lean stratified combustion and homogeneous combustion. When compared to PFI(Port Fuel Injection) engine, GDI engine needs more complicated control and optimal design with piston cavity. In addition, spray pattern must be optimized according to injection timing because ambient pressure in combustion chamber is also varied. Thus spray structure should be analyzed in details to meet various conditions. In this experimental study, system of spray visualization was built for coping with variable ambient pressures in high pressure chamber and the spray characteristics were investigated for a few sample GDI injectors. To make clear spray pattern, the images for vertical and horizontal sections were taken as fuel injection was processed. With an increase at the ambient pressure in chamber, the tip penetration and spray diameter is inclined to decrease due to rising resistance caused by the drag force of the ambient air. These results provide the information on macro spray structure and design factors for developing GDI injector. (author). 4 refs., 12 figs., 1 tab.

  7. Process optimization of ultrasonic spray coating of polymer films.

    Science.gov (United States)

    Bose, Sanjukta; Keller, Stephan S; Alstrøm, Tommy S; Boisen, Anja; Almdal, Kristoffer

    2013-06-11

    In this work we have performed a detailed study of the influence of various parameters on spray coating of polymer films. Our aim is to produce polymer films of uniform thickness (500 nm to 1 μm) and low roughness compared to the film thickness. The coatings are characterized with respect to thickness, roughness (profilometer), and morphology (optical microscopy). Polyvinylpyrrolidone (PVP) is used to do a full factorial design of experiments with selected process parameters such as temperature, distance between spray nozzle and substrate, and speed of the spray nozzle. A mathematical model is developed for statistical analysis which identifies the distance between nozzle and substrate as the most significant parameter. Depending on the drying of the sprayed droplets on the substrate, we define two broad regimes, "dry" and "wet". The optimum condition of spraying lies in a narrow window between these two regimes, where we obtain a film of desired quality. Both with increasing nozzle-substrate distance and temperature, the deposition moves from a wet state to a dry regime. Similar results are also achieved for solvents with low boiling points. Finally, we study film formation during spray coating with poly (D,L-lactide) (PDLLA). The results confirm the processing knowledge obtained with PVP and indicate that the observed trends are identical for spraying of other polymer films.

  8. Controlling malaria with indoor residual spraying in spatially heterogenous environments.

    Science.gov (United States)

    Al-Arydah, Mo'tassem; Smith, Robert

    2011-10-01

    Indoor residual spraying-spraying insecticide inside houses to kill mosquitoes-has been one of the most effective methods of disease control ever devised, being responsible for the near-eradication of malaria from the world in the third quarter of the twentieth century and saving tens of millions of lives. However, with malaria resurgence currently underway, it has received relatively little attention, been applied only in select physical locations and not always at regular intervals. We extend a time-dependent model of malaria spraying to include spatial heterogeneity and address the following research questions: 1. What are the effects of spraying in different geographical areas? 2. How do the results depend upon the regularity of spraying? 3. Can we alter our control strategies to account for asymmetric phenomena such as wind? We use impulsive partial differential equation models to derive thresholds for malaria control when spraying occurs uniformly, within an interior disc or under asymmetric advection effects. Spatial heterogeneity results in an increase in the necessary frequency of spraying, but control is still achievable.

  9. Effects of self-pulsation on the spray characteristics of gas-liquid swirl coaxial injector

    Science.gov (United States)

    Kang, Zhongtao; Li, Qinglian; Cheng, Peng; Zhang, Xinqiao; Wang, Zhen-guo

    2016-10-01

    To understand the influence of self-pulsation on the spray characteristics of gas-liquid swirl coaxial injector, a back-lighting photography technique has been employed to capture the instantaneous self-pulsated spray and stable spray images with a high speed camera. The diameter and velocity of the droplets in the spray have been characterized with a Dantec Phase Doppler Anemometry (PDA) system. The effects of self-pulsation on the spray pattern, primary breakup, spray angle, diameter and velocity distribution and mass flow rate distribution are analyzed and discussed. The results show that the spray morphology is greatly influenced by self-pulsation. The stable spray has a cone shape, while the self-pulsated spray looks like a Christmas tree. The main difference of these two sprays is the primary breakup. The liquid film of stable spray keeps stable while that of self-pulsated spray oscillates periodically. The film width of self-pulsated spray varies in a large range with 'neck' and 'shoulder' features existing. The liquid film of self-pulsated spray breaks up at the second neck, and then the second shoulder begins to breakup into ligaments. The self-pulsated spray produces droplet clusters periodically, varies horizontal spray width and mass flux periodically. From the point of spatial distribution, self-pulsation is good for the spray, it uniformizes the mass flux along radius and increases the spray angle. However, when self-pulsation occurs, the SMD distribution varies from an inverted V shape to a hollow cone shape, and SMD increases at all the measuring points. Namely, from the point of atomization performance, self-pulsation has negative effects even when the breakup length is smaller. The effects of self-pulsation on the diameter and velocity distributions of the spray are mainly in the center part of the spray. The periphery of stable and self-pulsated spray has similar diameter and velocity distribution.

  10. Effect of the Shape Factor on the Cold-Spraying Dynamic Characteristics of Sprayed Particles

    Science.gov (United States)

    Song, Jun; Liu, Juanfang; Chen, Qinghua; Li, Kepin

    2017-09-01

    Silicon powder was chosen to be deposited by cold spraying for the consideration of possible applications in lithium ion batteries. The influence of the silicon particle shapes other than spherical on the impact velocity and temperature for different working parameters of the gas streams have been numerically investigated by using computational fluid dynamics modeling. The results show that, for same equivalent diameter, the particle impact velocities increase to a maximum velocity when the shape factor increases to a certain value and then decreases to the impact velocity of spherical particles. In the cold-spraying process, the particle velocity profile for smaller shape factors is much closer to that of the gas stream due to the larger particle surface area. Furthermore, the particle impact velocity increment for smaller shape factors is much more remarkable with a higher main propulsion gas temperature and higher carrier gas pressure. The effect of raising the main propulsion gas pressure on the impact velocity of the particles with very smaller shape factors is negligible. The particle impact velocity and temperature can be altered by not only the change of the working parameters of the gas steams but also the change of the sizes and shapes of the sprayed particles.

  11. Functional Analysis and Treatment of Rumination Using Fixed-Time Delivery of a Flavor Spray

    Science.gov (United States)

    Wilder, David A.; Register, Martisa; Register, Stanley; Bajagic, Vedrana; Neidert, Pamela L.

    2009-01-01

    A functional analysis suggested that rumination exhibited by an adult with autism was maintained by automatic reinforcement. Next, a preference assessment with three flavor sprays (i.e., flavored sprays used by dieters) showed that apple pie spray was most preferred. Finally, the effects of fixed-time delivery of the apple pie spray on levels of…

  12. Cultivation-independent screening revealed hot spots of IncP-1, IncP-7 and IncP-9 plasmid occurrence in different environmental habitats.

    Directory of Open Access Journals (Sweden)

    Simone Dealtry

    Full Text Available IncP-1, IncP-7 and IncP-9 plasmids often carry genes encoding enzymes involved in the degradation of man-made and natural contaminants, thus contributing to bacterial survival in polluted environments. However, the lack of suitable molecular tools often limits the detection of these plasmids in the environment. In this study, PCR followed by Southern blot hybridization detected the presence of plasmid-specific sequences in total community (TC- DNA or fosmid DNA from samples originating from different environments and geographic regions. A novel primer system targeting IncP-9 plasmids was developed and applied along with established primers for IncP-1 and IncP-7. Screening TC-DNA from biopurification systems (BPS which are used on farms for the purification of pesticide-contaminated water revealed high abundances of IncP-1 plasmids belonging to different subgroups as well as IncP-7 and IncP-9. The novel IncP-9 primer-system targeting the rep gene of nine IncP-9 subgroups allowed the detection of a high diversity of IncP-9 plasmid specific sequences in environments with different sources of pollution. Thus polluted sites are "hot spots" of plasmids potentially carrying catabolic genes.

  13. Phylogenetic analyses of Norovirus strains detected in Uruguay reveal the circulation of the novel GII.P7/GII.6 recombinant variant.

    Science.gov (United States)

    Fajardo, Álvaro; Tort, Fernando López; Victoria, Matías; Fumian, Tulio M; Miagostovich, Marize P; Leite, José Paulo G; Cristina, Juan; Colina, Rodney

    2014-12-01

    Noroviruses (NoV) are one of the major etiological agent of acute gastroenteritis (AGE) outbreaks worldwide. Distinct NoV genotypes have been associated with different transmission patterns and disease severity in humans. Therefore, it is important to identify genetically different NoV genotypes circulating in a particular region. However, genotyping has become a challenge due to recombination events occurring mainly nearby ORF1/ORF2 junction of NoV genome, leading to distinct genotypes with polymerase and capsid regions derived from parenteral strains. Taking this into account, ORF1/ORF2 sequences were obtained from NoV strains collected from patients with AGE in Uruguay. This study reveals in silico evidences of recombination events taking place in four out of six strains analyzed for which its polymerase gene and its capsid region correspond to GII.P7 and to GII.6 genotype, respectively. These results also reveal the circulation of a GII.P7/GII.6 recombinant variant in the natural populations of NoV strains in the northwestern region of Uruguay. As far as we know this is the first report about the circulation of a NoV GII.P7/GII.6 recombinant variant in the Americas.

  14. Spray Modeling for Outwardly-Opening Hollow-Cone Injector

    KAUST Repository

    Sim, Jaeheon

    2016-04-05

    The outwardly-opening piezoelectric injector is gaining popularity as a high efficient spray injector due to its precise control of the spray. However, few modeling studies have been reported on these promising injectors. Furthermore, traditional linear instability sheet atomization (LISA) model was originally developed for pressure swirl hollow-cone injectors with moderate spray angle and toroidal ligament breakups. Therefore, it is not appropriate for the outwardly-opening injectors having wide spray angles and string-like film structures. In this study, a new spray injection modeling was proposed for outwardly-opening hollow-cone injector. The injection velocities are computed from the given mass flow rate and injection pressure instead of ambiguous annular nozzle geometry. The modified Kelvin-Helmholtz and Rayleigh-Taylor (KH-RT) breakup model is used with adjusted initial Sauter mean diameter (SMD) for modeling breakup of string-like structure. Spray injection was modeled using a Lagrangian discrete parcel method within the framework of commercial CFD software CONVERGE, and the new model was implemented through the user-defined functions. A Siemens outwardly-opening hollow-cone spray injector was characterized and validated with existing experimental data at the injection pressure of 100 bar. It was found that the collision modeling becomes important in the current injector because of dense spray near nozzle. The injection distribution model showed insignificant effects on spray due to small initial droplets. It was demonstrated that the new model can predict the liquid penetration length and local SMD with improved accuracy for the injector under study.

  15. Zinc oxide films prepared by spray pyrolysis

    Directory of Open Access Journals (Sweden)

    Maciąg Andrzej

    2017-01-01

    Full Text Available In this work we developed and tested spray pyrolysis system for layers deposition. In the system we have used ultrasonic apparatus (nebulizator as a sprayer. A zinc nitrate aqueous solution has been used as a precursor solution. The idea of the method is the decomposition of nitrate on a hot substrate according to the reaction Zn(NO32 → ZnO +2 NO2 +1/2O2. The layers were grown on glass, (001Si and KCl substrates at the temperatures 300 – 500°C. The thickness of the obtained layers was in the range 50 – 500 nm, depending on the growth time and rate. The influence of substrate temperature on the morphology of the layers has been studied by SEM method. The energy gap of the layers was found to be the range of 3.26-3.3 eV from their absorption spectra.

  16. Zinc oxide films prepared by spray pyrolysis

    Science.gov (United States)

    Maciąg, Andrzej; Sagan, Piotr; Kuźma, Marian; Popovych, Volodymyr

    2017-01-01

    In this work we developed and tested spray pyrolysis system for layers deposition. In the system we have used ultrasonic apparatus (nebulizator) as a sprayer. A zinc nitrate aqueous solution has been used as a precursor solution. The idea of the method is the decomposition of nitrate on a hot substrate according to the reaction Zn(NO3)2 → ZnO +2 NO2 +1/2O2. The layers were grown on glass, (001)Si and KCl substrates at the temperatures 300 - 500°C. The thickness of the obtained layers was in the range 50 - 500 nm, depending on the growth time and rate. The influence of substrate temperature on the morphology of the layers has been studied by SEM method. The energy gap of the layers was found to be the range of 3.26-3.3 eV from their absorption spectra.

  17. Radio Frequencv Induction Plasma Spraying of Molybdenum

    Institute of Scientific and Technical Information of China (English)

    Jiang Xianliang(蒋显亮); Maher Boulos

    2003-01-01

    Radio frequency (RF) induction plasma was used to make free-standing depositionof molybdenum (Mo). The phenomena of particle melting, flattening, and stacking were inves-tigated. The effect of process parameters such as plasma power, chamber pressure, and spraydistance on the phenomena mentioned above was studied. Scanning electron microscopy (SEM)was used to analyze the plasma-processed powder, splats formed, and deposits obtained. Exper-imental results show that less Mo particles are spheroidized when compared to the number ofspheroidized tungsten (W) particles at the same powder feed rate under the same plasma spraycondition. Molten Mo particles can be sufficiently flattened on substrate. The influence of theprocess parameters on the flattening behavior is not significant. Mo deposit is not as dense as Wdeposit, due to the splash and low impact of molten Mo particles. Oxidation of the Mo powderwith a large particle size is not evident under the low pressure plasma spray.

  18. Numerical Study of Suspension Plasma Spraying

    CERN Document Server

    Farrokhpanah, Amirsaman; Mostaghimi, Javad

    2016-01-01

    A numerical study of suspension plasma spraying (SPS) is presented in the current work. The liquid suspension jet is replaced with a train of droplets containing the suspension particles injected into the plasma flow. Atomization, evaporation, and melting of different components are considered for particles as they travel towards the substrate. Effect of different parameters on particle conditions during flight and upon impact on the substrate are investigated. Initially, influence of the torch operating conditions such as inlet flow rate and power are studied. Additionally, effect of injector parameters like injection location, flow rate, and angle are examined. The model used in current study takes high temperature gradients and non-continuum effects into account. Moreover, the important effect of change in physical properties of suspension droplets as a result of evaporation is included in the model. These mainly include variations in heat transfer properties and viscosity. Utilizing this improved model, s...

  19. A decision algorithm for patch spraying

    DEFF Research Database (Denmark)

    Christensen, Svend; Heisel, Torben; Walter, Mette

    2003-01-01

    It has been established that weeds are spatially aggregated with a spatially varying composition of weed species within agricultural fields. Site-specific spraying therefore requires a decision method that includes the spatial variation of the weed composition and density. A computerized decision...... method that estimates an economic optimal herbicide dose according to site-specific weed composition and density is presented in this paper. The method was termed a ‘decision algorithm for patch spraying’ (DAPS) and was evaluated in a 5-year experiment, in Denmark. DAPS consists of a competition model......, a herbicide dose–response model and an algorithm that estimates the economically optimal doses. The experiment was designed to compare herbicide treatments with DAPS recommendations and the Danish decision support system PC-Plant Protection. The results did not show any significant grain yield difference...

  20. Sprayed lanthanum doped zinc oxide thin films

    Energy Technology Data Exchange (ETDEWEB)

    Bouznit, Y., E-mail: Bouznit80@gmail.com [Laboratory of Materials Study, Jijel University, Jijel 18000 (Algeria); Beggah, Y. [Laboratory of Materials Study, Jijel University, Jijel 18000 (Algeria); Ynineb, F. [Laboratory of Thin Films and Interface, University Mentouri, Constantine 25000 (Algeria)

    2012-01-15

    Lanthanum doped zinc oxide thin films were deposited on soda-lime glass substrates using a pneumatic spray pyrolysis technique. The films were prepared using different lanthanum concentrations at optimum deposition parameters. We studied the variations in structural, morphological and optical properties of the samples due to the change of doping concentration in precursor solutions. X-ray diffraction (XRD) patterns show that pure and La-doped ZnO thin films are highly textured along c-axis perpendicular to the surface of the substrate. Scanning electron micrographs show that surface morphology of ZnO films undergoes a significant change according to lanthanum doping. All films exhibit a transmittance higher than 80% in the visible region.

  1. Sprayed lanthanum doped zinc oxide thin films

    Science.gov (United States)

    Bouznit, Y.; Beggah, Y.; Ynineb, F.

    2012-01-01

    Lanthanum doped zinc oxide thin films were deposited on soda-lime glass substrates using a pneumatic spray pyrolysis technique. The films were prepared using different lanthanum concentrations at optimum deposition parameters. We studied the variations in structural, morphological and optical properties of the samples due to the change of doping concentration in precursor solutions. X-ray diffraction (XRD) patterns show that pure and La-doped ZnO thin films are highly textured along c-axis perpendicular to the surface of the substrate. Scanning electron micrographs show that surface morphology of ZnO films undergoes a significant change according to lanthanum doping. All films exhibit a transmittance higher than 80% in the visible region.

  2. Venturi easy ambient sonic-spray ionization.

    Science.gov (United States)

    Santos, Vanessa G; Regiani, Thaís; Dias, Fernanda F G; Romão, Wanderson; Jara, Jose Luis Paz; Klitzke, Clécio F; Coelho, Fernando; Eberlin, Marcos N

    2011-02-15

    The development and illustrative applications of an ambient ionization technique termed Venturi easy ambient sonic-spray ionization (V-EASI) is described. Its dual mode of operation with Venturi self-pumping makes V-EASI applicable to the direct mass spectrometric analysis of both liquid (V(L)-EASI) and solid (V(S)-EASI) samples. V-EASI is simple and easy to assemble, operating solely via the assistance of a sonic stream of nitrogen or air. The sonic gas stream causes two beneficial and integrated effects: (a) the self-pumping of solutions via the Venturi effect and (b) sonic-spray ionization (SSI) of analytes either in solution or resting on solid surfaces. In its liquid mode, V(L)-EASI is applicable to analytes in solution, forming negatively and/or positively charged intact molecular species in a soft fashion with little or no fragmentation. In its solid mode, V(S)-EASI relies on Venturi self-pumping of a proper SSI solvent solution in combination with SSI to form a stream of bipolar charged droplets that bombard the sample surface, causing desorption and ionization of the analyte molecules. As for its precursor technique (EASI), V-EASI generates bipolar droplets with considerably lower average charging, which increases selectivity for ionization with high signal-to-noise ratios and clean spectra dominated by single molecular species with minimal solvent ions. V-EASI also operates in a voltage-, heat-, and radiation-free fashion and is therefore free of thermal, electrical, or discharge interferences.

  3. Thermal Expansion of Vacuum Plasma Sprayed Coatings

    Science.gov (United States)

    Raj, S V.; Palczer, A. R.

    2010-01-01

    Metallic Cu-8%Cr, Cu-26%Cr, Cu-8%Cr-1%Al, NiAl and NiCrAlY monolithic coatings were fabricated by vacuum plasma spray deposition processes for thermal expansion property measurements between 293 and 1223 K. The corrected thermal expansion, (DL/L(sub 0) varies with the absolute temperature, T, as (DL/L(sub 0) = A(T - 293)(sup 3) + BIT - 293)(sup 2) + C(T - 293) + D, where, A, B, C and D are thermal, regression constants. Excellent reproducibility was observed for all of the coatings except for data obtained on the Cu-8%Cr and Cu-26%Cr coatings in the first heat-up cycle, which deviated from those determined in the subsequent cycles. This deviation is attributed to the presence of residual stresses developed during the spraying of the coatings, which are relieved after the first heat-up cycle. In the cases of Cu-8%Cr and NiAl, the thermal expansion data were observed to be reproducible for three specimens. The linear expansion data for Cu-8% Cr and Cu-26%Cr agree extremely well with rule of mixture (ROM) predictions. Comparison of the data for the Cu-8%Cr coating with literature data for Cr and Cu revealed that the thermal expansion behavior of this alloy is determined by the Cu-rich matrix. The data for NiAl and NiCrAlY are in excellent agreement with published results irrespective of composition and the methods used for processing the materials. The implications of these results on coating GRCop-84 copper alloy combustor liners for reusable launch vehicles are discussed.

  4. Simulation of hydrogen combustion during spray operation with COCOSYS

    Energy Technology Data Exchange (ETDEWEB)

    Jankowski, Tobias; Koch, Marco K. [Ruhr-Univ. Bochum (Germany). Reactor Simulation and Safety Group

    2017-01-15

    The OECD/NEA THAI-2 test HD-33 is simulated with the Containment Code System COCOSYS. The test investigates hydrogen deflagration during spray system operation. Two calculations with different input parameters are performed to show the general capabilities of the deflagration model FRONT. Nevertheless, the experimental flame front propagation is not simulated sufficiently by the ignition of the zones, because of a missing interface between the used spray and combustion model as well as a neglect of spray induced turbulences. Therefore it might be thought about a more mechanistic approach.

  5. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    Science.gov (United States)

    Cai, Yuxuan; Coyle, Thomas W.; Azimi, Gisele; Mostaghimi, Javad

    2016-04-01

    This work presents a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature, chemical inertness, high temperature stability, and good mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The effects of various spraying conditions including standoff distance, torch power, number of torch passes, types of solvent and plasma velocity were investigated. The as-sprayed coating demonstrated a hierarchically structured surface topography, which closely resembles superhydrophobic surfaces found in nature. The water contact angle on the SPPS superhydrophobic coating was up to 65% higher than on smooth REO surfaces.

  6. The Microstructure and Properties of Diffusion Layer of Spray Aluminum

    Institute of Scientific and Technical Information of China (English)

    YE Hong; YAN Zhonglin; SUN Zhifu

    2005-01-01

    After diffusion processing of thermal spraying, aluminum on 20 # steel is discussed in this article. Variations of microstructure, composition as well as microhardness and corrosion resistance of diffusion layer of spray aluminum were explored by means of X- ray diffraction, scanning electron microscopy (SEM) and electron probe microanalysis ( EPMA ). The result shows that the diffusion layer of spray aluminum consists of η phase ( Fe2 Al5 ), ζ phase ( FeAl2 ), β1 phase ( Fe3Al ), β1 phase ( Fe3 Al ) and α phase from surface to substrate. There are balanced transitions between phases. The layer has extra high hardncss and corrosion resistance.

  7. A Grey-Box Model for Spray Drying Plants

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2013-01-01

    Multi-stage spray drying is an important and widely used unit operation in the production of food powders. In this paper we develop and present a dynamic model of the complete drying process in a multi-stage spray dryer. The dryer is divided into three stages: The spray stage and two fluid bed...... are compared to datasets gathered at GEA Process Engineering’s test facility. The identified grey-box model parameters are identified from data and the resulting model fits the data well. The complexity of the model has been selected such that it is suitable for development of real-time optimization algorithms...

  8. Plasma sprayed Fe(76)Nd(16)B(8) permanent magnets

    Science.gov (United States)

    Overfelt, R. A.; Anderson, C. D.; Flanagan, W. F.

    1986-01-01

    Thin coatings (0.16 mm) and thick coatings (0.50 mm) of Fe(76)Nd(16)B(8) were deposited on stainless-steel substrates by low pressure plasma spraying. Microscopic examination of the coatings in a light microscope revealed excessive porosity, but good bonding to the substrate. Fracture cross sections examined in a scanning electron microscope showed the grains to be equiaxed and approximately 1 micron or less in diameter in the as-sprayed condition. The intrinsic coercivities of the as-sprayed coatings varied from 5.8 to 10.9 kOe. The effects of postspray heat treatments on the intrinsic coercivity are also given.

  9. Plasma spray forming of functionally graded materials mould

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zi-yu; FANG Jian-cheng; LI Hong-you

    2005-01-01

    A new technology of functionally graded materials(FGM) mould fabricated by plasma spraying and arc spraying was developed. According to applied characteristic of plastic mould, the reasonable coatings of FGM were designed and their microstructures were analyzed. At the same time, some key problems were solved including spray mould fabricating, FGM forming and demoulding, etc. The results show that the service performance of the FGM mould is much more excellent than the one composed of the traditional materials, and the life span can also be greatly increased. The technology will have a significant influence on materials development in mould industry.

  10. Nonluminous Spray Combustion in a Jet-Mixing-Type Combustor

    OpenAIRE

    1990-01-01

    A new combustion system called a jet-mixing-type combustor was designed to obtain a nonluminous blue flame of a kerosene spray. A spray was injected by a conventional-type swirl atomizer into the combustor, and combustion air was introduced through a baffle plate with 16 inlet holes. The principle of this combustion method was revealed as a prompt mixing of the air and spray, which was achieved by high-speed air jets. The combustion characteristics such as combustion stability, temperature di...

  11. Spray drying technique. I: Hardware and process parameters.

    Science.gov (United States)

    Cal, Krzysztof; Sollohub, Krzysztof

    2010-02-01

    Spray drying is a transformation of feed from a fluid state into a dried particulate form by spraying the feed into a hot drying medium. The main aim of drying by this method in pharmaceutical technology is to obtain dry particles with desired properties. This review presents the hardware and process parameters that affect the properties of the dried product. The atomization devices, drying chambers, air-droplet contact systems, the collection of dried product, auxiliary devices, the conduct of the spray drying process, and the significance of the individual parameters in the drying process, as well as the obtained product, are described and discussed.

  12. Spray pattern analysis for metered dose inhalers I: Orifice size, particle size, and droplet motion correlations.

    Science.gov (United States)

    Smyth, H; Hickey, A J; Brace, G; Barbour, T; Gallion, J; Grove, J

    2006-10-01

    Factors that influence spray pattern measurements of pressurized, metered-dose inhalers have been evaluated. Spray patterns were correlated with changes in actuator orifice diameter, particle size profiles, and calculated estimates of particle-size dynamics of plumes during a spray. Spray patterns, regardless of actuator orifice size, were ellipsoid in the vertical direction. Measures of elliptical ratio, major axis, and minor axis were significantly influenced by orifice size in a non-linear fashion over the range of orifice sizes investigated. Spray patterns also correlated with particle size profile and spray geometry measurements. Spray distribution asymmetry may be related to droplet evaporation and sedimentation processes. However, the spray patterns did not appear sensitive to changes in gravitational force acting on the plume. Instead, it is postulated that elliptical spray patterns may have dependence on fluid dynamic processes within the inhaler actuator. Developing an understanding of these processes may provide a basis for developing spray pattern tests with relevance to product performance.

  13. Magnetic Resonance Imaging measurements of a water spray upstream and downstream of a spray nozzle exit orifice

    Science.gov (United States)

    Mastikhin, Igor; Arbabi, Aidin; Bade, Kyle M.

    2016-05-01

    Sprays are dynamic collections of droplets dispersed in a gas, with many industrial and agricultural applications. Quantitative characterization is essential for understanding processes of spray formation and dynamics. There exists a wide range of measurement techniques to characterize sprays, from direct imaging to phase Doppler interferometry to X-rays, which provide detailed information on spray characteristics in the "far-nozzle" region (≫10 diameters of the nozzle). However, traditional methods are limited in their ability to characterize the "near-nozzle" region where the fluid may be inside the nozzle, optically dense, or incompletely atomized. Magnetic Resonance Imaging (MRI) presents potential as a non-invasive technique that is capable of measuring optically inaccessible fluid in a quantitative fashion. In this work, MRI measurements of the spray generated by ceramic flat-fan nozzles were performed. A wide range of flow speeds in the system (0.2 to >25 m/s) necessitated short encoding times. A 3D Conical SPRITE and motion-sensitized 3D Conical SPRITE were employed. The signal from water inside the nozzle was well-characterized, both via proton density and velocity measurements. The signal outside the nozzle, in the near-nozzle region, was detectable, corresponding to the expected flat-fan spray pattern up to 3 mm away. The results demonstrate the potential of MRI for measuring spray characteristics in areas inaccessible by other methods.

  14. Splash and spray from road vehicles and associated topics: A bibliography

    Science.gov (United States)

    Cowperthwaite, N. A.

    1984-06-01

    Approximately 113 citations are given on some aerodynamic characteristics of motor vehicles on various road surfaces and under varying conditions. Some topics covered include: wet road friction at high speeds; water spray generated by road vehicles; effects of visibility on driver performance; spray patterns and suppression; highway and vehicular safety; drag and spray produced by pneumatic wheels moving through water layers; spray reducing devices for vehicles; surfaces laid to reduce splash and spray; water surface depth measurement; and pneumatic tire hydroplaning.

  15. EFFECT OF NOZZLE FAN ANGLE ON SPRAYS IN GAS-SOLID RISER FLOW

    Institute of Scientific and Technical Information of China (English)

    Muhammad; M.; R.; Qureshi; Chao; Zhu; Chao-Hsin; Lin; Liang-Shih; Fan

    2006-01-01

    A three-dimensional simulation study is performed for investigating the hydrodynamic behaviors of a cross-flow liquid nitrogen spray injected into an air-fluidized catalytic cracking (FCC) riser of rectangular cross-section. Rectangular nozzles with a fixed aspect ratio but different fan angles are used for the spray feeding. While our numerical simulation reveals a generic three-phase flow structure with strong three-phase interactions under rapid vaporization of sprays, this paper tends to focus on the study of the effect of nozzle fan angle on the spray coverage as well as vapor flux distribution by spray vaporization inside the riser flow. The gas-solid (air-FCC) flow is simulated using the multi-fluid method while the evaporating sprays (liquid nitrogen) are calculated using the Lagrangian trajectory method, with a strong two-way coupling between the Eulerian gas-solid flow and the Lagrangian trajectories of spray. Our simulation shows that the spray coverage is basically dominated by the spray fan angle. The spray fan angle has a very minor effect on spray penetration. The spray vaporization flux per unit area of spray coverage is highly non-linearly distributed along the spray penetration. The convection of gas-solid flow in a riser leads to a significant downward deviation of vapor generated by droplet vaporization, causing a strong recirculating wake region in the immediate downstream area of the spray.

  16. Measurements and predictions for nonevaporating sprays in a quiescent environment

    Science.gov (United States)

    Solomon, A. S. P.; Shuen, J.-S.; Faeth, G. M.; Zhang, Q.-F.

    1983-01-01

    Yule et al. (1982) have conducted a study of vaporizing sprays with the aid of laser techniques. The present investigation has the objective to supplement the measurements performed by Yule et al., by considering the limiting case of a spray in a stagnant environment. Mean and fluctuating velocities of the continuous phase are measured by means of laser Doppler anemometry (LDA) techniques, while Fraunhofer diffraction and slide impaction methods are employed to determine drop sizes. Liquid fluxes in the spray are found by making use of an isokinetic sampling probe. The obtained data are used as a basis for the evaluation of three models of the process, including a locally homogeneous flow (LHF) model, a deterministic separated flow (DSF) model, and a stochastic separated flow (SSF) model. It is found that the LHF and DSF models do not provide very satisfactory predictions for the test sprays, while the SSF model does provide reasonably good predictions of the observed structure.

  17. Just Spraying Adult Mosquitoes Won't Curb Zika

    Science.gov (United States)

    ... html Just Spraying Adult Mosquitoes Won't Curb Zika: Study Lab work suggests larvicide also needed to ... 2016 (HealthDay News) -- Female mosquitoes can transmit the Zika virus to their eggs and offspring, and this ...

  18. Powder consolidation using cold spray process modeling and emerging applications

    CERN Document Server

    Moridi, Atieh

    2017-01-01

    This book first presents different approaches to modeling of the cold spray process with the aim of extending current understanding of its fundamental principles and then describes emerging applications of cold spray. In the coverage of modeling, careful attention is devoted to the assessment of critical and erosion velocities. In order to reveal the phenomenological characteristics of interface bonding, severe, localized plastic deformation and material jet formation are studied. Detailed consideration is also given to the effect of macroscopic defects such as interparticle boundaries and subsequent splat boundary cracking on the mechanical behavior of cold spray coatings. The discussion of applications focuses in particular on the repair of damaged parts and additive manufacturing in various disciplines from aerospace to biomedical engineering. Key aspects include a systematic study of defect shape and the ability of cold spray to fill the defect, examination of the fatigue behavior of coatings for structur...

  19. Investigation of optimal control system for arc spraying

    Institute of Scientific and Technical Information of China (English)

    Li Heqi; Li Chunxu

    2005-01-01

    Arc-voltage feedback PID ( Proportional plus Integral plus Differential) controller and arc-current feedback PID controller are designed with an algorithm of discrete PID. In order to realize parameters optimization and adaptation of the arc-spraying process and to reduce blindness in selecting process parameters, a serial communication interface between PC and MCU (Micro Control Unit) is designed so that on-line modification of the PID control parameters is implemented. A genetic algorithm is adopted to optimize PID control parameters. Meanwhile, the error between the actual value and the setting value of spraying current is selected as the judgment criterion to determine the adaptability for the algorithm. The best optimal population of PID control parameters can be obtained, so that the optimal controlling in arc-spraying process is realized and an excellent coating of arc-spraying is obtained.

  20. Dr. Stearns Gets Authority For Refuge Mosquito Spray

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — Newspaper Article referencing the controlling of mosquitoes at Bombay Hook National Wildlife Refuge via spraying. The Department of Interior in Washington completed...

  1. Nanostructured yttria stabilized zirconia coatings deposited by air plasma spraying

    Institute of Scientific and Technical Information of China (English)

    ZHOU Hong; LI Fei; HE Bo; WANG Jun; SUN Bao-de

    2007-01-01

    Nanostructured yttria partially stabilized zirconia coatings were deposited by air plasma spraying with reconstituted nanosized powder. The microstructures and phase compositions of the powder and the as-sprayed nanostructured coatings were characterized by transmission electron microscopy(TEM), scanning electron microscopy(SEM) and X-ray diffraction(XRD). The results demonstrate that the microstructure of as-sprayed nanostructured zirconia coating exhibits a unique tri-modal distribution including the initial nanostructure of the powder, equiaxed grains and columnar grains. Air plasma sprayed nanostructured zirconia coatings consist of only the nontransformable tetragonal phase, though the reconstituted nanostructured powder shows the presence of the monoclinic, the tetragonal and the cubic phases. The mean grain size of the coating is about 42 nm.

  2. Machinability of Al 6061 Deposited with Cold Spray Additive Manufacturing

    Science.gov (United States)

    Aldwell, Barry; Kelly, Elaine; Wall, Ronan; Amaldi, Andrea; O'Donnell, Garret E.; Lupoi, Rocco

    2017-06-01

    Additive manufacturing techniques such as cold spray are translating from research laboratories into more mainstream high-end production systems. Similar to many additive processes, finishing still depends on removal processes. This research presents the results from investigations into aspects of the machinability of aluminum 6061 tubes manufactured with cold spray. Through the analysis of cutting forces and observations on chip formation and surface morphology, the effect of cutting speed, feed rate, and heat treatment was quantified, for both cold-sprayed and bulk aluminum 6061. High-speed video of chip formation shows changes in chip form for varying material and heat treatment, which is supported by the force data and quantitative imaging of the machined surface. The results shown in this paper demonstrate that parameters involved in cold spray directly impact on machinability and therefore have implications for machining parameters and strategy.

  3. MODELING OF FUEL SPRAY CHARACTERISTICS AND DIESEL COMBUSTION CHAMBER PARAMETERS

    Directory of Open Access Journals (Sweden)

    G. M. Kukharonak

    2011-01-01

    Full Text Available The computer model for coordination of fuel spray characteristics with diesel combustion chamber parameters has been created in the paper.  The model allows to observe fuel sprays  develоpment in diesel cylinder at any moment of injection, to calculate characteristics of fuel sprays with due account of a shape and dimensions of a combustion chamber, timely to change fuel injection characteristics and supercharging parameters, shape and dimensions of a combustion chamber. Moreover the computer model permits to determine parameters of holes in an injector nozzle that provides the required fuel sprays characteristics at the stage of designing a diesel engine. Combustion chamber parameters for 4ЧН11/12.5 diesel engine have been determined in the paper.

  4. Analysis of biofluids by paper spray MS: advances and challenges.

    Science.gov (United States)

    Manicke, Nicholas E; Bills, Brandon J; Zhang, Chengsen

    2016-03-01

    Paper spray MS is part of a cohort of ambient ionization or direct analysis methods that seek to analyze complex samples without prior sample preparation. Extraction and electrospray ionization occur directly from the paper substrate upon which a dried matrix spot is stored. Paper spray MS is capable of detecting drugs directly from dried blood, plasma and urine spots at the low ng/ml to pg/ml levels without sample preparation. No front end separation is performed, so MS/MS or high-resolution MS is required. Here, we discuss paper spray methodology, give a comprehensive literature review of the use of paper spray MS for bioanalysis, discuss technological advancements and variations on this technique and discuss some of its limitations.

  5. Application of Constrained Linear MPC to a Spray Dryer

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik;

    2014-01-01

    In this paper we develop a linear model predictive control (MPC) algorithm for control of a two stage spray dryer. The states are estimated by a stationary Kalman filter. A non-linear first-principle engineering model is developed to simulate the spray drying process. The model is validated against...... experimental data and able to precisely predict the temperatures, the air humidity and the residual moisture in the dryer. The MPC controls these variables to the target and reject disturbances. Spray drying is a cost-effective method to evaporate water from liquid foods and produces a free flowing powder....... The main challenge of spray drying is to meet the residual moisture specification and prevent powder from sticking to the chamber walls. By simulation we compare the performance of the MPC against the conventional PID control strategy. During an industrially recorded disturbance scenario, the MPC increases...

  6. Suspension plasma sprayed composite coating using amorphous powder feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Chen Dianying [Department of Chemical, Materials and Biomolecular Engineering, Institute of Materials Science, University of Connecticut, 97 N Eagleville Rd U-3136, Storrs, CT 06269 (United States)], E-mail: chendy@ims.uconn.edu; Jordan, Eric H. [Department of Mechanical Engineering, University of Connecticut, Storrs, CT 06269 (United States); Gell, Maurice [Department of Chemical, Materials and Biomolecular Engineering, Institute of Materials Science, University of Connecticut, 97 N Eagleville Rd U-3136, Storrs, CT 06269 (United States)

    2009-03-15

    Al{sub 2}O{sub 3}-ZrO{sub 2} composite coatings were deposited by the suspension plasma spray process using molecularly mixed amorphous powders. X-ray diffraction (XRD) analysis shows that the as-sprayed coating is composed of {alpha}-Al{sub 2}O{sub 3} and tetragonal ZrO{sub 2} phases with grain sizes of 26 nm and 18 nm, respectively. The as-sprayed coating has 93% density with a hardness of 9.9 GPa. Heat treatment of the as-sprayed coating reveals that the Al{sub 2}O{sub 3} and ZrO{sub 2} phases are homogeneously distributed in the composite coating.

  7. Spray characterization during vibration-induced drop atomization

    Science.gov (United States)

    Vukasinovic, Bojan; Smith, Marc K.; Glezer, Ari

    2004-02-01

    Vibration-induced drop atomization is a process of rapid droplet ejection from a larger liquid drop. This occurs when a liquid drop resting on a thin diaphragm is vibrated under the appropriate forcing conditions using an attached piezoelectric actuator. The resulting spray of small droplets is characterized in this work using high-speed imaging and particle-tracking techniques. The results show that the average spatial and velocity distributions of the spray droplets are fairly axisymmetric during all stages of the atomization. The mean diameter of the droplets depends on the forcing frequency to the -2/3 power. The ejection velocity of the spray droplets depends on both the magnitude and the rate of change of the forcing amplitude. Thus, controlling the characteristics of the forcing signal may lead to strategies for controlling the spray process in specific applications.

  8. Planar velocity analysis of diesel spray shadow images

    CERN Document Server

    Sedarsky, David; Blaisot, J-B; Rozé, C

    2012-01-01

    The focus of this work is to demonstrate how spatially resolved image information from diesel fuel injection events can be obtained using a forward-scatter imaging geometry, and used to calculate the velocities of liquid structures on the periphery of the spray. In order to obtain accurate velocities directly from individual diesel spray structures, those features need to be spatially resolved in the measurement. The distributed structures measured in a direct shadowgraphy arrangement cannot be reliably analyzed for this kind of velocity information. However, by utilizing an intense collimated light source and adding imaging optics which modify the signal collection, spatially resolved optical information can be retrieved from spray edge regions within a chosen object plane. This work discusses a set of measurements where a diesel spray is illuminated in rapid succession by two ultrafast laser pulses generated by a mode-locked Ti-Sapphire oscillator seeding a matched pair of regenerative amplifiers. Light fro...

  9. Gas Permeability of Porous Plasma-Sprayed Coatings

    Science.gov (United States)

    Wittmann-Ténèze, K.; Caron, N.; Alexandre, S.

    2008-12-01

    For different applications, such as solid oxide fuel cells, there is an interest in understanding the relationship between the microstructure and the gas permeability of plasma-sprayed coatings. Nevertheless, plasma spraying processes allow to elaborate coatings with singular microstructures, depending strongly on the initial material and plasma operating conditions. And so, the evolution of permeability is not directly linked to the porosity. In this work, coatings were manufactured using different initial feedstock and spray parameters to obtain various microporous structures. Measurements of their permeation with the pressure drop method and their open porosity just as the observation of the morphology and the structure by optical microscopy were achieved. The different data show that the evolution of the gas permeability with the open porosity follows the Kozeny-Carman equation. This result correlated with the microstructural observation highlights the relationship between the permeability and the physical properties of porous plasma-sprayed layers.

  10. Dispersiveness of Liquid Droplets Sprayed with Cocurrent Gas Flow

    Directory of Open Access Journals (Sweden)

    Arkhipov Vladimir

    2016-01-01

    Full Text Available Pneumohydraulic stand, equipped with a set of aerosol systems laser diagnostics devices, are presented. The results of experimental measurements of the aerosol liquid-drop size distribution in the ejection nozzle spray pattern are provided.

  11. Modular Spray-Cooled Assemblies for High Heat Fluxes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This NASA SBIR Phase II project will produce a flight suitable test bench based on a modular spray-cooled assembly that considers NASA power and mass budgets and can...

  12. Process optimization of ultrasonic spray coating of polymer films

    DEFF Research Database (Denmark)

    Bose, Sanjukta; Keller, Stephan Sylvest; Boisen, Anja

    2013-01-01

    In this work we have performed a detailed study of the influence of various parameters on spray coating of polymer films. Our aim is to produce polymer films of uniform thickness (500 nm to 1 μm) and low roughness compared to the film thickness. The coatings are characterized with respect...... these two regimes, where we obtain a film of desired quality. Both with increasing nozzle-substrate distance and temperature, the deposition moves from a wet state to a dry regime. Similar results are also achieved for solvents with low boiling points. Finally, we study film formation during spray coating...... to thickness, roughness (profilometer), and morphology (optical microscopy). Polyvinylpyrrolidone (PVP) is used to do a full factorial design of experiments with selected process parameters such as temperature, distance between spray nozzle and substrate, and speed of the spray nozzle. A mathematical model...

  13. Fabrication of Hybrid Organic Photovoltaic Devices Using Electrostatic Spray Method

    Directory of Open Access Journals (Sweden)

    Zhe-Wei Chiu

    2014-01-01

    Full Text Available Hybrid organic photovoltaic devices (OPVDs are fabricated using the electrostatic spray (e-spray method and their optical and electrical properties are investigated. E-spray is used to deposit a hybrid film (P3HT: PCBM/nanodiamond with morphology and optical characteristics onto OPVDs. The root-mean-square roughness and optical absorption increase with increasing nanodiamond content. The performance of e-spray is comparable to that of the spin-coating method under uniform conditions. The device takes advantage of the high current density, power conversion efficiency, and low cost. Nanodiamond improves the short-circuit current density and power conversion efficiency. The best performance was obtained with 1.5 wt% nanodiamond content, with a current density of 7.28 mA/cm2 and a power conversion efficiency of 2.25%.

  14. Plasma spray forming of tungsten coatings on copper electrodes

    Institute of Scientific and Technical Information of China (English)

    JIANG Xian-liang(蒋显亮); F.Gitzhofer; M.I.Boulos

    2004-01-01

    Both direct current dc plasma and radio frequency induction plasma were used to deposit tungsten coatings on copper electrodes. Fine tungsten powder with mean particle size of 5μm and coarse tungsten powder with particle size in the range from 45 μm to 75 μm were used as plasma spray feedstock. It is found that dc plasma is only applicable to spray the fine tungsten powder and induction plasma can be used to spray both the coarse powder and the fine powder. The tungsten coating deposited by the induction plasma spraying of the coarse powder is extremely dense. Such a coating with an interlocking structure and an integral interface with the copper substrate demonstrates high cohesion strength and adhesion strength.

  15. Experiments on aerosol removal by high-pressure water spray

    Energy Technology Data Exchange (ETDEWEB)

    Corno, Ada del, E-mail: delcorno@rse-web.it [RSE, Power Generation Technologies and Materials Dept, via Rubattino 54, I-20134 Milano (Italy); Morandi, Sonia, E-mail: morandi@rse-web.it [RSE, Power Generation Technologies and Materials Dept, via Rubattino 54, I-20134 Milano (Italy); Parozzi, Flavio, E-mail: parozzi@rse-web.it [RSE, Power Generation Technologies and Materials Dept, via Rubattino 54, I-20134 Milano (Italy); Araneo, Lucio, E-mail: lucio.araneo@polimi.it [Politecnico di Milano, Department of Energy, via Lambruschini 4A, I-20156 Milano (Italy); CNR-IENI, via Cozzi 53, I-20125 Milano (Italy); Casella, Francesco, E-mail: francesco2.casella@mail.polimi.it [Politecnico di Milano, Department of Energy, via Lambruschini 4A, I-20156 Milano (Italy)

    2017-01-15

    Highlights: • Experimental research to measure the efficiency of high-pressure sprays in capturing aerosols if applied to a filtered containment venting system in case of severe accident. • Cloud of monodispersed SiO{sub 2} particles with sizes 0.5 or 1.0 μm and initial concentration in the range 2–90 mg/m{sup 3}. • Carried out in a chamber 0.5 × 1.0 m and 1.5 m high, with transparent walls equipped with a high pressure water spray with single nozzle. • Respect to low-pressure sprays, removal efficiency turned out significant: the half-life for 1 μm particles with a removal high-pressure spray system is orders of magnitude shorter than that with a low-pressure sprays system. - Abstract: An experimental research was managed in the framework of the PASSAM European Project to measure the efficiency of high-pressure sprays in capturing aerosols when applied to a filtered containment venting system in case of severe accident. The campaign was carried out in a purposely built facility composed by a scrubbing chamber 0.5 × 1.0 m and 1.5 m high, with transparent walls to permit the complete view of the aerosol removal process, where the aerosol was injected to form a cloud of specific particle concentration. The chamber was equipped with a high pressure water spray system with a single nozzle placed on its top. The test matrix consisted in the combination of water pressure injections, in the range 50–130 bar, on a cloud of monodispersed SiO{sub 2} particles with sizes 0.5 or 1.0 μm and initial concentration ranging between 2 and 99 mg/m{sup 3}. The spray was kept running for 2 min and the efficiency of the removal was evaluated, along the test time, using an optical particle sizer. With respect to low-pressure sprays, the removal efficiency turned out much more significant: the half-life for 1 μm particles with a removal high-pressure spray system is orders of magnitude shorter than that with a low-pressure spray system. The highest removal rate was

  16. Single-dose fentanyl sublingual spray for breakthrough cancer pain

    Directory of Open Access Journals (Sweden)

    Taylor DR

    2013-07-01

    Full Text Available Donald R Taylor Comprehensive Pain Care PC, Marietta, GA, USA Abstract: Breakthrough cancer pain (BTCP is defined as a transient exacerbation of pain that arises in patients with otherwise controlled persistent pain. BTCP typically has a rapid onset and relatively short duration, but it causes a significant amount of physical and psychological distress for patients. Several rapid-onset fentanyl formulations have been introduced in the USA to replace traditional oral opioids for the treatment of BTCP: a transmucosal lozenge, a sublingual orally disintegrating tablet, a buccal tablet, a buccal soluble film, a pectin nasal spray and, the newest formulation to enter the market, a sublingual spray. This article reviews the six rapid-onset formulations of fentanyl approved in the USA for the management of BTCP with emphasis on describing the published literature on fentanyl sublingual spray. The different fentanyl formulations vary in pharmacokinetic properties and ease of use, but all have a rapid onset and a relatively short duration of analgesia. Fentanyl sublingual spray has demonstrated absorption within 5 minutes of administration, with fentanyl plasma concentrations increasing over the first 30 minutes and remaining elevated for 60–90 minutes in pharmacokinetic studies in healthy subjects. Fentanyl sublingual spray shows linear dose proportionality, and changes in the temperature or acidity of the oral cavity do not alter its pharmacokinetic properties. In patients with BTCP, statistically significant pain relief is measurable at 5 minutes after administration of fentanyl sublingual spray, when compared with placebo, with significant pain relief lasting at least 60 minutes after administration. Adverse events are typical of opioid treatment and are considered mild to moderate in intensity. In summary, fentanyl sublingual spray provides rapid onset of analgesia and is a tolerable and effective treatment for BTCP. Keywords: breakthrough pain

  17. Research into Thermal Sprayed Coatings with Ultrasonic Methods

    Directory of Open Access Journals (Sweden)

    Justinas Gargasas

    2012-01-01

    Full Text Available Research on thermal sprayed coatings with ultrasonic methods is the main object of this thesis. Metal surface coating was applied to modify its mechanical and physical-chemical properties and resistance to external impact and improve aesthetics. Spraying was carried out by scanning the rotating sample of 30 cm/s speed. Surface microstructure, ultrasonic thickness, porosity, micro hardness and surface modulus tests performed. Conclusions were formulated.Article in Lithuanian

  18. Ballistic Imaging of Liquid Breakup Processes in Dense Sprays

    Science.gov (United States)

    2009-06-24

    link in CFD models is the description of the breakup process for the liquid fuel spray, especially primary breakup; the process by which a liquid...the near field of a hollow cone spray breaking up into sheets, ligaments and droplets. He doesn’t quote numbers, but it is likely that We is less...approaching 10) in the near field. The hollow cone image presented by Van Dyke was taken with a classical white light shadowgram arrangement. If the

  19. JET BREAKUP AND SPRAY FORMATION IN A DIESEL ENGINE.

    Energy Technology Data Exchange (ETDEWEB)

    GLIMM,J.; LI,X.; KIM,M.N.; OH,W.; MARCHESE,A.; SAMULYAK,R.; TZANOS,C.

    2003-06-17

    The breakup of injected fuel into spray is of key interest to the design of a fuel efficient, nonpolluting diesel engine. We report preliminary progress on the numerical simulation of diesel fuel injection spray with the front tracking code FronTier. Our simulation design is set to match experiments at ANL, and our present agreement is semi-quantitative. Future efforts will include mesh refinement studies, which will better model the turbulent flow.

  20. Characteristics of Plasma Spraying Torch with a Hollow Cathode

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A kind of plasma spraying torch with a hollow cathode is described in this paper.The plasma torch can be used for axial powder injection in plasma spray studies. The arc characteristics of the plasma torch with various gas flowrates, different gas media, are presented. The mathematical modeling and computational method are developed for predicting the temperature and velocity field inside the plasma torch.

  1. Sea Spray Effects on Surface Heat and Moisture Fluxes

    Science.gov (United States)

    2016-06-07

    Andreas, E. L., and E. C. Monahan, 1999: The role of whitecap bubbles in air- sea heat and moisture exchange. J. Phys. Oceanogr., in press. ...1 Sea Spray Effects on Surface Heat and Moisture Fluxes Edgar L Andreas U. S. Army Cold Regions Research and Engineering Laboratory 72 Lyme Road...www.crrel.usace.army.mil LONG-TERM GOAL The goal is to investigate, theoretically and through analyzing existing data, the role that sea spray plays in

  2. Electrostatic charge on spray droplets of aqueous surfactant solutions

    OpenAIRE

    POLAT, Mehmet; Polat, Hürriyet; Chander, Subhash

    2000-01-01

    Electrostatic charges on individual spray droplets were measured using a refined form of the Millikan oil drop method. The measurement system consisted of three main sections; a droplet generation cell, a settling column and a charge measurement chamber. The trajectories required for calculation of charge were determined using a high-speed motion analyzer coupled to a long-focal-length microscope. Charges on droplets were manipulated by the addition of surface-active agents into the spray sol...

  3. Single droplet analysis for spray drying of foods

    OpenAIRE

    2013-01-01

    Many food ingredients, such as enzymes and probiotics, are spray dried to provide shelf-life. Major hurdle to apply spray drying is the lack of scientific insight on the inactivation mechanisms of components and the extensive optimization required for formulation and drying conditions to obtain powders of acceptable quality. This thesis reports on the development of an alternative approach to study drying behaviour involving single droplet experimentation in combination with predictive modell...

  4. Application of Constrained Linear MPC to a Spray Dryer

    OpenAIRE

    2014-01-01

    In this paper we develop a linear model predictive control (MPC) algorithm for control of a two stage spray dryer. The states are estimated by a stationary Kalman filter. A non-linear first-principle engineering model is developed to simulate the spray drying process. The model is validated against experimental data and able to precisely predict the temperatures, the air humidity and the residual moisture in the dryer. The MPC controls these variables to the target and reject disturbances. Sp...

  5. Secagem por spray: uma revisão

    Directory of Open Access Journals (Sweden)

    Arlan Caldas Pereira Silveira

    2013-04-01

    Full Text Available O objetivo deste artigo foi apresentar os princípios da secagem por spray e os mais recentes resultados de pesquisas na área de leite e derivados. Visando abranger este assunto, o artigo foi dividido em seis partes: introdução, princípios da secagem por spray, atomização, secagem em estágios, resultados de pesquisas e conclusão.

  6. Impingement of hollow cone spray on hot porous medium

    Institute of Scientific and Technical Information of China (English)

    Zhiguo ZHAO; Maozhao XIE

    2008-01-01

    To have a good understanding of the formation of homogenous mixture in a porous medium engine, the interaction between hollow cone spray and hot porous med-ium was studied numerically by using an improved version of KIVA-3V code. The improved KIVA-3V code is incor-porated with an impingement model, heat transfer model and linearized instability sheet atomization (LISA) model to simulate the hollow cone spray. The reasonability of the impingement model and heat transfer model was validated. With a simple model to describe the structure of the porous medium, the interaction between hollow cone spray and hot porous medium was simulated under different ambient pressures and spray cone angles. Computational results show that the fuel spray could be divided into smaller ones, which provides conditions for the quick evaporation of fuel droplets and the mixing of fuel vapor with air. Differences in ambient pressure and spray cone angle affect the distri-bution of droplets in the porous medium.

  7. Investigation of Optimal Control System for Arc Spraying

    Institute of Scientific and Technical Information of China (English)

    LIHe-qi; LIChun-xu; CHENKe-xuan; LUGuang

    2004-01-01

    An arc voltage feedback PID controller and arc current feedback PID controller are designed with a controlal gorithm of discrete PID separately to realize optimal control in computer controlling arc-spraying system. In order to realize optimization and adaptation of the arc-spraying process parameters as well as to reduce blindness in selecting process parameters, a serial communication interface between a PC for spraying data acquisition and a MCU of the control system is designed so that on-line modification of the PID control parameters is implemented. At the same time, a genetic algorithm is adopted to optimize the control parameters of PID controller, where the difference between the actually sampled value and the setting value of spraying current is made as the judgment criterion to determine the adaptability. The given range of control parameters varies from 0 to 15 and is to be encoded by a coding of four-bit binary string. The optimal population of control parameters of the PID controller can be obtained through reproduction, crossing and mutation, so that the optimal controlling in arc-spraying process is realized and an excellent coating of arc spraying is obtained.

  8. Characterization of fully functional spray-on antibody thin films

    Energy Technology Data Exchange (ETDEWEB)

    Figueroa, Jhon [Department of Chemistry, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-5250 (United States); Magaña, Sonia; Lim, Daniel V. [Department of Cell Biology, Microbiology and Molecular Biology, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-7115 (United States); Schlaf, Rudy, E-mail: schlaf@eng.usf.edu [Department of Electrical Engineering, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-5101 (United States)

    2014-02-15

    The authors recently demonstrated that fully functional Escherichia coli O157:H7 antibody thin films can be prepared using a simple pneumatic nebulizer on glass surface [1]. This paper focuses on the investigation of the morphology and physical properties of these films with the aim to better understand their performance. A series of E. coli O157:H7 antibody spray-on thin films were investigated by ellipsometry, X-ray photoelectron spectroscopy (XPS), immunoassays, attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), fluorescence microscopy, atomic force microscope (AFM) and contact angle analysis. These data were compared to measurements on films prepared with the biotin–avidin covalent bonding scheme. The investigation showed that films created by a 2 min pneumatic spray deposition time can capture antigens similar as the avidin–biotin wet-chemical method. The results also suggests that an influential factor for the comparable capture cell ability between sprayed and covalent films is an increased antibody surface coverage for the sprayed films (non-equilibrium technique), which compensates for the lack of its antibody orientation. There was no significant antibody denaturation detected on any of the sprayed films. Both techniques led to the formation of cluster-aggregates, a factor that seems unavoidable due to the natural tendency of protein to cluster. The avidin–biotin bridge films generally had a higher roughness, which manifested itself in a higher wettability compared to the sprayed films.

  9. Investigation of Optimal Control System for Arc Spraying

    Institute of Scientific and Technical Information of China (English)

    LI He-qi; LI Chun-xu; CHEN Ke-xuan; LU Guang

    2004-01-01

    An arc voltage feedback PID controller and arc current feedback PID controller are designed with a control algorithm of discrete PID separately to realize optimal control in computer controlling arc-spraying system. In order to realize optimization and adaptation of the arc-spraying process parameters as well as to reduce blindness in selecting process parameters, a serial communication interface between a PC for spraying data acquisition and a MCU of the control system is designed so that on-line modification of the PID control parameters is implemented. At the same time, a genetic algorithm is adopted to optimize the control parameters of PID controller, where the difference between the actually sampled value and the setting value of spraying current is made as the judgment criterion to determine the adaptability. The given range of control parameters varies from 0 to 15 and is to be encoded by a coding of four-bit binary string. The optimal population of control parameters of the PID controller can be obtained through reproduction, crossing and mutation,so that the optimal controlling in arc-spraying process is realized and an excellent coating of arc spraying is obtained.

  10. Spray Characterization of Gas-to-Liquid Synthetic Jet Fuels

    Science.gov (United States)

    Kannaiyan, Kumaran; Sadr, Reza; GTL jet fuel Consortium Team

    2012-11-01

    Gas-to-Liquid (GTL) Synthetic Paraffinic Kerosene (SPK) fuel obtained from Fischer-Tropsch synthesis has grabbed the global attention due to its cleaner combustion characteristics. GTL fuels are expected to meet the vital qualities such as atomization, combustion and emission characteristics of conventional jet fuels. It is imperative to understand fuel atomization in order to gain insights on the combustion and emission aspects of an alternative fuel. In this work spray characteristics of GTL-SPK, which could be used as a drop-in fuel in aircraft gas turbine engines, is studied. This work outlines the spray experimental facility, the methodology used and the results obtained using two SPK's with different chemical compositions. The spray characteristics, such as droplet size and distribution, are presented at three differential pressures across a simplex nozzle and compared with that of the conventional Jet A-1 fuel. Experimental results clearly show that although the chemical composition is significantly different between SPK's, the spray characteristics are not very different. This could be attributed to the minimal difference in fluid properties between the SPK's. Also, the spray characteristics of SPK's show close resemblance to the spray characteristics of Jet A-1 fuel.

  11. Release mitigation spray safety systems for chemical demilitarization applications.

    Energy Technology Data Exchange (ETDEWEB)

    Leonard, Jonathan; Tezak, Matthew Stephen; Brockmann, John E.; Servantes, Brandon; Sanchez, Andres L.; Tucker, Mark David; Allen, Ashley N.; Wilson, Mollye C.; Lucero, Daniel A.; Betty, Rita G.

    2010-06-01

    Sandia National Laboratories has conducted proof-of-concept experiments demonstrating effective knockdown and neutralization of aerosolized CBW simulants using charged DF-200 decontaminant sprays. DF-200 is an aqueous decontaminant, developed by Sandia National Laboratories, and procured and fielded by the US Military. Of significance is the potential application of this fundamental technology to numerous applications including mitigation and neutralization of releases arising during chemical demilitarization operations. A release mitigation spray safety system will remove airborne contaminants from an accidental release during operations, to protect personnel and limit contamination. Sandia National Laboratories recently (November, 2008) secured funding from the US Army's Program Manager for Non-Stockpile Chemical Materials Agency (PMNSCMA) to investigate use of mitigation spray systems for chemical demilitarization applications. For non-stockpile processes, mitigation spray systems co-located with the current Explosive Destruction System (EDS) will provide security both as an operational protective measure and in the event of an accidental release. Additionally, 'tented' mitigation spray systems for native or foreign remediation and recovery operations will contain accidental releases arising from removal of underground, unstable CBW munitions. A mitigation spray system for highly controlled stockpile operations will provide defense from accidental spills or leaks during routine procedures.

  12. Microstructure of Suspension Plasma Spray and Air Plasma Spray Al2O3-ZrO2 Composite Coatings

    Science.gov (United States)

    Chen, Dianying; Jordan, Eric H.; Gell, Maurice

    2009-09-01

    Al2O3-ZrO2 coatings were deposited by the suspension plasma spray (SPS) molecularly mixed amorphous powder and the conventional air plasma spray (APS) Al2O3-ZrO2 crystalline powder. The amorphous powder was produced by heat treatment of molecularly mixed chemical solution precursors below their crystallization temperatures. Phase composition and microstructure of the as-synthesized and heat-treated SPS and APS coatings were characterized by XRD and SEM. XRD analysis shows that the as-sprayed SPS coating is composed of α-Al2O3 and tetragonal ZrO2 phases, while the as-sprayed APS coating consists of tetragonal ZrO2, α-Al2O3, and γ-Al2O3 phases. Microstructure characterization revealed that the Al2O3 and ZrO2 phase distribution in SPS coatings is much more homogeneous than that of APS coatings.

  13. Planktic foraminifer census data from Northwind Ridge cores PI-88-AP P3, PI-88-AR P7 and PI-88-AR P9, Arctic Ocean

    Science.gov (United States)

    Foley, Kevin M.; Poore, Richard Z.

    1993-01-01

    The U.S. Geological Survey recovered 9 piston cores from the Northwind Ridge in the Canada Basin of the Arctic Ocean from a cruise of the USCGC Polar Star during 1988. Preliminary analysis of the cores suggests sediments deposited on Northwind Ridge preserve a detailed record of glacial and interglacial cycles for the last few hundred-thousand to one million years. This report includes quantitative data on foraminifers and selected sediment size-fraction data in 98 samples from Northwind Ridge core PI-88AR P3, 51 samples from core PI-88-AR P7 and 117 samples from core PI-88-AR P9.

  14. Effect of Spraying Condition and Material Properties on the Residual Stress in Plasma Spraying

    Institute of Scientific and Technical Information of China (English)

    Xiancheng ZHANG; Jianming GONG; Shandong TU

    2004-01-01

    The thermomechanical behavior and the distribution of residual stresses due to thermal spraying of NiCoCrAIY coating were studied by thermomechanical finite dement analysis. The effects of phase transformation due to solidifying process of coating particles, thickness and material properties of coating on the residual stresses were discussed.Results showed that residual stress decreases little with the stress relaxation due to the phase transformation. For the substrates with the same thickness, the residual stress increases with the increase in coating thickness. The state of residual stresses relates to the material properties of coating and substrate closely. The stress-induced failure model of coating is also discussed.

  15. Laser-Based Spatio-Temporal Characterisation of Port Fuel Injection (PFI Sprays

    Directory of Open Access Journals (Sweden)

    C. T. N. Anand

    2010-06-01

    Full Text Available In the present work, detailed laser-based diagnostic experiments were conducted to characterise the spray from low pressure 2-hole and 4-hole Port Fuel Injection (PFI injectors. The main objective of the work included obtaining quantitative information of the spatio-temporal spray structure of such low-pressure gasoline sprays. A novel approach involving a combination of techniques such as Mie scattering, Granulometry, and Laser Sheet Dropsizing (LSD was used to study the spray structure. The droplet sizes, distributions with time, Sauter Mean Diameters (SMD, droplet velocities, cone angles and spray tip penetrations of the sprays from the injectors were determined. The spray from these injectors is found to be ‘pencil like’ and not dispersed as in high pressure sprays. The application of the above mentioned techniques provides two-dimensional SMD contours of the entire spray at different instants of time, with reasonable accuracy.

  16. Mobile robot based electrostatic spray system for controlling pests on cotton plants in Iraq

    Science.gov (United States)

    Al-Mamury, M.; Manivannan, N.; Al-Raweshidy, H.; Balachandran, W.

    2015-10-01

    A mobile robot based electrostatic spray system was developed to combat pest infestation on cotton plants in Iraq. The system consists of a charged spray nozzle, a CCD camera, a mobile robot (vehicle and arm) and Arduino microcontroller. Arduino microcontroller is used to control the spray nozzle and the robot. Matlab is used to process the image from the CCD camera and to generate the appropriate control signals to the robot and the spray nozzle. COMSOL multi-physics FEM software was used to design the induction electrodes to achieve maximum charge transfer onto the fan spray liquid film resulting in achieving the desired charge/mass ratio of the spray. The charged spray nozzle was operated on short duration pulsed spray mode. Image analysis was employed to investigate the spray deposition on improvised insect targets on an artificial plant.

  17. Reliability of plasma-sprayed coatings: monitoring the plasma spray process and improving the quality of coatings

    Science.gov (United States)

    Fauchais, P.; Vardelle, M.; Vardelle, A.

    2013-06-01

    As for every coating technology, the reliability and reproducibility of coatings are essential for the development of the plasma spraying technology in industrial manufacturing. They mainly depend on the process reliability, equipment and spray booth maintenance, operator training and certification, implementation and use of consistent production practices and standardization of coating testing. This paper deals with the first issue, that is the monitoring and control of the plasma spray process; it does not tackle the coating characterization and testing methods. It begins with a short history of coating quality improvement under plasma spray conditions over the last few decades, details the plasma spray torches used in the industry, the development of the measurements of in-flight and impacting particle parameters and then of sensors. It concludes with the process maps that describe the interrelations between the operating parameters of the spray process, in-flight particle characteristics and coating properties and with the potential of in situ monitoring of the process by artificial neural networks and fuzzy logic methods.

  18. Numerical Study of Suspension Plasma Spraying

    Science.gov (United States)

    Farrokhpanah, Amirsaman; Coyle, Thomas W.; Mostaghimi, Javad

    2017-01-01

    A numerical study of suspension plasma spraying is presented in the current work. The liquid suspension jet is replaced with a train of droplets containing the suspension particles injected into the plasma flow. Atomization, evaporation, and melting of different components are considered for droplets and particles as they travel toward the substrate. Effect of different parameters on particle conditions during flight and upon impact on the substrate is investigated. Initially, influence of the torch operating conditions such as inlet flow rate and power is studied. Additionally, effect of injector parameters like injection location, flow rate, and angle is examined. The model used in the current study takes high-temperature gradients and non-continuum effects into account. Moreover, the important effect of change in physical properties of suspension droplets as a result of evaporation is included in the model. These mainly include variations in heat transfer properties and viscosity. Utilizing this improved model, several test cases have been considered to better evaluate the effect of different parameters on the quality of particles during flight and upon impact on the substrate.

  19. Cold Sprayed Intermetallic Thermal Barrier Coatings

    Science.gov (United States)

    Leshchinsky, Evgeny

    Conventional thermal barrier coating (TBC) systems consist of a duplex structure with a metallic bond coat and a ceramic heat-isolative topcoat. Several recent research activities are concentrated on the development of improved multilayer bond coat and TBC materials. This study represents an investigation performed for the aluminum based bond coats, especially those with reduced thermal conductivities. Using alternative TBC materials, such as metal alloys and intermetallics, their processing methods can be further optimized to achieve the best thermal physical parameters. One example is the ten-layer system in which cold sprayed aluminum based intermetallics are synthesized. These systems demonstrated improved heat insulation and thermal fatigue capabilities compared to conventional TBC. The microstructures and properties of the laminar coatings were characterized by SEM, EDS, XRD; micromechanical and durability tests were performed to define the structure and coating formation mechanisms. Application prospects for HCCI engines are discussed. Fuel energy can be utilized more efficiently with the concept of low heat rejection engines with applied TBC.

  20. Electrostatic spray deposition based lithium ion capacitor

    Science.gov (United States)

    Agrawal, Richa; Chen, Chunhui; Wang, Chunlei

    2016-05-01

    Conventional Electrochemical double-layer capacitors (EDLCs) are well suited as power devices that can provide large bursts of energy in short time periods. However, their relatively inferior energy densities as compared to their secondary battery counterparts limit their application in devices that require simultaneous supply of both high energy and high power. In the wake of addressing this shortcoming of EDLCs, the concept of hybridization of lithium-ion batteries (LIBs) and EDLCs has attracted significant scientific interest in recent years. Such a device, generally referred to as the "lithium-ion capacitor" typically utilizes a lithium intercalating electrode along with a fast charging capacitor electrode. Herein we have constructed a lithium hybrid electrochemical capacitor comprising a Li4Ti5O12-TiO2 (LTO-TiO2) anode and a reduced graphene oxide and carbon nanotube (rGO-CNT) composite cathode using electrostatic spray deposition (ESD). The electrodes were characterized using scanning electron microscopy and X-ray diffraction studies. Cyclic voltammetry and galvanostatic charge-discharge measurements were carried out to evaluate the electrochemical performance of the individual electrodes and the full hybrid cells.