Rheinbraun`s experience in hot gas cleaning

Energy Technology Data Exchange (ETDEWEB)

Renzenbrink, W.; Wischnewski, R. [Rheinbraun AG, Koeln (Germany)

1998-11-01

For the introduction of modern types of power stations like IGCC, PCFBC, etc. the application of a functional hot gas filter is of essential importance. A hot gas filter with two tiers for dry and complete dedusting of the entire raw gas flow of 53,000 m{sup 3}(STP)/h was started up in 1993 in the High Temperature Winkler (HTW) coal gasification demonstration plant in Hurth/Berrenrath near Cologne, Germany. The operational data of the filter are a pressure of 10 bar and a temperature of 270{degree}C. The filter was supplied by the `LLB` company and is characterised by the principle of upright arrangement of the ceramic filter elements. During nearly 8,000 h of plant operation up to September 1995 the filter showed stable and safe operation, a separation efficiency of {gt}99.98%, a 21% reduction in filtration surface, reduction in cleaning gas requirement by factor 10, reduction in cleaning gas pressure to 16 bar and a significant reduction in maintenance and operating costs. The resultant clean gas dust content was {lt} 3 mg/m{sup 3}(STP) compared to the design value of 5 mg/m{sup 3}(STP). In a test to the limit of operation one failure occurred when 20 candles broke. In order to yield larger filtering surfaces in very large filter units, e.g. for IGCCs, without using more than one filter the multistage design is the only sensible solution. Prior to industrial-scale application such a system has to be tested. Therefore the two-tier filter was converted into a three-tier type with separate filter modules at the end of 1995. After another 5,400 h of plant operation this three-tier filter shows safe and stable operation with a clean gas dust content of {lt} 2 mg/m{sup 3}(STP). 3 refs., 5 figs., 1 tab.

Ceramic Parts for Turbines

Science.gov (United States)

Jones, R. D.; Carpenter, Harry W.; Tellier, Jim; Rollins, Clark; Stormo, Jerry

1987-01-01

Abilities of ceramics to serve as turbine blades, stator vanes, and other elements in hot-gas flow of rocket engines discussed in report. Ceramics prime candidates, because of resistance to heat, low density, and tolerance of hostile environments. Ceramics considered in report are silicon nitride, silicon carbide, and new generation of such ceramic composites as transformation-toughened zirconia and alumina and particulate- or whisker-reinforced matrices. Report predicts properly designed ceramic components viable in advanced high-temperature rocket engines and recommends future work.

Research on thermal insulation for hot gas ducts

International Nuclear Information System (INIS)

Broeckerhoff, P.

1984-01-01

The inner surfaces of prestressed reactor vessels and hot gas ducts of Gas Cooled High Temperature Reactors need internal thermal insulation to protect the pressure bearing walls from high temperatures. The design parameters of the insulation depend on the reactor type. In a PNP-plant temperature and pressure of the cooling medium helium are proposed to be 950 deg. C and 40 bars, respectively. The experimental work was started at KFA in 1971 for the HHT-project using three test facilities. At first metallic foil insulation and stuffed fibre insulating systems, the hot gas ducting shrouds of which were made of metal, have been tested. Because of the elevated helium temperature in case of PNP and the resulting lower strength of the metallic parts the interest was directed to rigid ceramic materials for the spacers and the inner shrouds. This led to modified structures designed by the INTERATOM company. Tests were performed at KFA. The main object of the investigations was to study the influence of temperature, pressure and axial pressure gradients on the thermal efficiency of the structures. Moreover, the temperatures within the insulation, at the pressure tube, and at the elements which bear the inner shrouds were measured. Thermal fluxes and effective thermal conductivities in axial and circumferential direction of the pressure tube are given, mainly for the INTERATOM-design with spherical spacers. (author)

Melt Infiltrated Ceramic Composites (Hipercomp) for Gas Turbine Engine Applications

Energy Technology Data Exchange (ETDEWEB)

Gregory Corman; Krishan Luthra

2005-09-30

This report covers work performed under the Continuous Fiber Ceramic Composites (CFCC) program by GE Global Research and its partners from 1994 through 2005. The processing of prepreg-derived, melt infiltrated (MI) composite systems based on monofilament and multifilament tow SiC fibers is described. Extensive mechanical and environmental exposure characterizations were performed on these systems, as well as on competing Ceramic Matrix Composite (CMC) systems. Although current monofilament SiC fibers have inherent oxidative stability limitations due to their carbon surface coatings, the MI CMC system based on multifilament tow (Hi-Nicalon ) proved to have excellent mechanical, thermal and time-dependent properties. The materials database generated from the material testing was used to design turbine hot gas path components, namely the shroud and combustor liner, utilizing the CMC materials. The feasibility of using such MI CMC materials in gas turbine engines was demonstrated via combustion rig testing of turbine shrouds and combustor liners, and through field engine tests of shrouds in a 2MW engine for >1000 hours. A unique combustion test facility was also developed that allowed coupons of the CMC materials to be exposed to high-pressure, high-velocity combustion gas environments for times up to {approx}4000 hours.

Transition duct system with straight ceramic liner for delivering hot-temperature gases in a combustion turbine engine

Science.gov (United States)

Wiebe, David J.

2017-05-16

A transition duct system (10) for delivering hot-temperature gases from a plurality of combustors in a combustion turbine engine is provided. The system includes an exit piece (16) for each combustor. The exit piece may include a straight path segment (26) for receiving a gas flow from a respective combustor. A straight ceramic liner (40) may be inwardly disposed onto a metal outer shell (38) along the straight path segment of the exit piece. Structural arrangements are provided to securely attach the ceramic liner in the presence of substantial flow path pressurization. Cost-effective serviceability of the transition duct systems is realizable since the liner can be readily removed and replaced as needed.

A novel design and analysis of a MEMS ceramic hot-wire anemometer for high temperature applications

International Nuclear Information System (INIS)

Nagaiah, N R; Sleiti, A K; Rodriguez, S; Kapat, J S; An, L; Chow, L

2006-01-01

This paper attempts to prove the feasibility of high temperature MEMS hot-wire anemometer for gas turbine environment. No such sensor exists at present. Based on the latest improvement in a new type of Polymer-Derived Ceramic (PDC) material, the authors present a Novel design, structural and thermal analysis of MEMS hot-wire anemometer (HWA) based on PDC material, and show that such a sensor is indeed feasible. This MEMS Sensor is microfabricated by using three types of PDC materials such as SiAlCN, SiCN (lightly doped) and SiCN (heavily doped) for sensing element (hot-wire), support prongs and connecting leads respectively. This novel hot wire anemometer can perform better than a conventional HWA in which the hot wire is made of tungsten or platinum-iridium. This type of PDC-HWA can be used in harsh environment due to its high temperature resistance, tensile strength and resistance to oxidation. This HWA is fabricated using microstereolithography as a novel microfabrication technique to manufacture the proposed MEMS Sensor

Effects of internal gas pressure and microstructure on the mechanisms of hot-pressing and swelling in ceramics. Final report, June 1, 1979-May 31, 1980

International Nuclear Information System (INIS)

Solomon, A.A.

1980-08-01

The results of the study of the effects of internal and external gas pressures on ceramics are summarized. The new experimental systems for studying these phenomena are described. The study has shown that the rate of volume change in ZnO is linearly related to the total pressure driving force. Swelling and hot-pressing can be described on a consistent basis in terms of this driving force. For ZnO, Ni and UO 2 the rate of volume change is dependent on bulk diffusion. The porosity evolution during swelling is described and the resintering phenomenon is identified. Various models for pore growth and shrinkage are considered and related to the behavior of the different systems

Hot gas cleaning, a targeted project

Energy Technology Data Exchange (ETDEWEB)

Romey, I. [University of Essen, Essen (Germany)

1998-11-01

Advanced hot gas cleaning systems will play a key role in future integrated combined cycle technologies. IGCC demonstration plants in operation or under construction are at present equipped with conventional wet gas scrubbing and cleaning systems. Feasibility studies for those IGCC plants have shown that the total efficiency of the processes can be improved using hot gas cleaning systems. However, this technology has not been developed and tested at a technical scale. Six well-known European industrial companies and research centres jointly worked together since January 1996 on a Targeted Project `Hot Gas Cleaning` to investigate and develop new hot gas cleaning systems for advanced clean coal power generation processes. In addition project work on chemical analysis and modelling was carried out in universities in England and Germany. The latest main findings were presented at the workshop. The main project aims are summarised as follows: to increase efficiency of advanced power generation processes; to obtain a reduction of alkalis and environmental emissions e.g. SO{sub 2}, NO{sub x}, CO{sub 2} and dust; and to develop the design basis for future industrial plants based on long-term operation of laboratory, pilot and demo-plants. To cover a range of possible process routes for future hot gas cleaning systems the following research programme is under investigation: removal of trace elements by different commercial and self developed sorbents; gas separation by membranes; separation of gas turbine relevant pollutants by hot filter dust and; H{sub 2}S removal and gas dedusting at high temperatures. 13 figs.

HOT GAS HALOS IN EARLY-TYPE FIELD GALAXIES

International Nuclear Information System (INIS)

Mulchaey, John S.; Jeltema, Tesla E.

2010-01-01

We use Chandra and XMM-Newton to study the hot gas content in a sample of field early-type galaxies. We find that the L X -L K relationship is steeper for field galaxies than for comparable galaxies in groups and clusters. The low hot gas content of field galaxies with L K ∼ * suggests that internal processes such as supernovae-driven winds or active galactic nucleus feedback expel hot gas from low-mass galaxies. Such mechanisms may be less effective in groups and clusters where the presence of an intragroup or intracluster medium can confine outflowing material. In addition, galaxies in groups and clusters may be able to accrete gas from the ambient medium. While there is a population of L K ∼ * galaxies in groups and clusters that retain hot gas halos, some galaxies in these rich environments, including brighter galaxies, are largely devoid of hot gas. In these cases, the hot gas halos have likely been removed via ram pressure stripping. This suggests a very complex interplay between the intragroup/intracluster medium and hot gas halos of galaxies in rich environments, with the ambient medium helping to confine or even enhance the halos in some cases and acting to remove gas in others. In contrast, the hot gas content of more isolated galaxies is largely a function of the mass of the galaxy, with more massive galaxies able to maintain their halos, while in lower mass systems the hot gas escapes in outflowing winds.

Hot Gas Particulate Cleaning Technology Applied for PFBC/IGFC -The Ceramic Tube Filter (CTF) and Metal Filter-

Energy Technology Data Exchange (ETDEWEB)

Sasatsu, H; Misawa, N; Kobori, K; Iritani, J

2002-09-18

Coal is a fossil fuel abundant and widespread all over world. It is a vital resource for energy security, because the supply is stable. However, its CO2 emission per unit calorific value is greater than that of other fossil fuels. It is necessary to develop more efficient coal utilization technologies to expand the coal utilization that meets the social demand for better environment. The Pressurized Fluidized Bed Combustion (PFBC) combined cycle has become a subject of world attention in terms of better plant operation, improved plant efficiency, lower flue gas emission and fuel flexibility. The gas turbine, one of the most important components in the PFBC, is eager for a hot gas (approximately 650-850C) cleaning system in order to eliminate the severe erosion problem with the less thermal loss. The cyclone is most popular system for a hot gas cleaning, however, the severe damage for gas turbine blades by highly concentrated fine fly ash from PFBC boiler is reported.

Depressurization test on hot gas duct

International Nuclear Information System (INIS)

Tanihira, Masanori; Kunitomi; Kazuhiko; Inagaki, Yoshiyuki; Miyamoto, Yoshiaki; Sato, Yutaka.

1989-05-01

To study the integrity of internal structures and the characteristics in a hot gas duct under the rapid depressurization accident, depressurization tests have been carried out using a test apparatus installed the hot gas duct with the same size and the same structures as that of the High Temperature Engineering Test Reactor (HTTR). The tests have been performed with three parameters: depressurization rate (0.14-3.08 MPa/s) determined by orifice diameter, area of the open space at the slide joint (11.9-2036 mm 2 ), and initial pressure (1.0-4.0 MPa) filled up in a pressure vessel, by using nitrogen gas and helium gas. The maximum pressure difference applied on the internal structures of the hot gas duct was 2.69 MPa on the liner tube and 0.45 MPa on the separating plate. After all tests were completed, the hot gas duct which was used in the tests was disassembled. Inspection revealed that there were no failure and no deformation on the internal structures such as separating plates, insulation layers, a liner tube and a pressure tube. (author)

Effect of surface acid etching on the biaxial flexural strength of two hot-pressed glass ceramics.

Science.gov (United States)

Hooshmand, Tabassom; Parvizi, Shaghayegh; Keshvad, Alireza

2008-07-01

The purpose of this study was to assess the effect of surface acid etching on the biaxial flexural strength of two hot-pressed glass ceramics reinforced by leucite or lithium disilicate crystals. Forty glass ceramic disks (14-mm diameter, 2-mm thick) consisting of 20 leucite-based ceramic disks (IPS Empress) and 20 lithia disilicate-based ceramic (IPS Empress 2) were produced by hot-pressing technique. All specimens were polished and then cleaned ultrasonically in distilled water. Ten specimens of each ceramic group were then etched with 9% hydrofluoric (HF) acid gel for 2 minutes and cleaned ultrasonically again. The biaxial flexural strength was measured by the piston-on-three-ball test in a universal testing machine. Data based on ten specimens in each group were analyzed by two-way ANOVA (alpha= 0.05). Microstructure of ceramic surfaces before and after acid etching was also examined by a scanning electron microscope. The mean biaxial flexural strength values for each group tested were (in MPa): nonetched IPS Empress = 118.6 +/- 25.5; etched IPS Empress = 102.9 +/- 15.4; nonetched IPS Empress 2 = 283.0 +/- 48.5; and etched IPS Empress 2 = 250.6 +/- 34.6. The results showed that the etching process reduced the biaxial flexural strengths significantly for both ceramic types (p= 0.025). No significant interaction between the ceramic type and etching process was found (p= 0.407). From the results, it was concluded that surface HF acid etching could have a weakening effect on hot-pressed leucite or lithia disilicate-based glass ceramic systems.

Particulate hot gas stream cleanup technical issues

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-09-01

This is the tenth in a series of quarterly reports describing the activities performed under Contract No. DE-AC21-94MC31160. Analyses of Hot Gas Stream Cleanup (HGCU) ashes and descriptions of filter performance address aspects of filter operation that are apparently linked to the characteristics of the collected ash or the performance of the ceramic bed filter elements. Task I is designed to generate a data base of the key characteristics of ashes collected from operating advanced particle filters (APFS) and to relate these ash properties to the operation and performance of these filters. Task 2 concerns testing and failure analysis of ceramic filter elements. Under Task I during the past quarter, analyses were performed on a particulate sample from the Transport Reactor Demonstration Unit (TRDU) located at the University of North Dakota Energy and Environmental Research Center. Analyses are in progress on ash samples from the Advanced Particulate Filter (APF) at the Pressurized Fluidized-Bed Combustor (PFBC) that was in operation at Tidd and ash samples from the Pressurized Circulating Fluid Bed (PCFB) system located at Karhula, Finland. A site visit was made to the Power Systems Development Facility (PSDF) to collect ash samples from the filter vessel and to document the condition of the filter vessel with still photographs and videotape. Particulate samples obtained during this visit are currently being analyzed for entry into the Hot Gas Cleanup (HGCU) data base. Preparations are being made for a review meeting on ash bridging to be held at Department of Energy Federal Energy Technology Center - Morgantown (DOE/FETC-MGN) in the near future. Most work on Task 2 was on hold pending receipt of additional funds; however, creep testing of Schumacher FT20 continued. The creep tests on Schumacher FT20 specimens just recently ended and data analysis and comparisons to other data are ongoing. A summary and analysis of these creep results will be sent out shortly. Creep

Method of producing monolithic ceramic cross-flow filter

Science.gov (United States)

Larsen, David A.; Bacchi, David P.; Connors, Timothy F.; Collins, III, Edwin L.

1998-01-01

Ceramic filter of various configuration have been used to filter particulates from hot gases exhausted from coal-fired systems. Prior ceramic cross-flow filters have been favored over other types, but those previously horn have been assemblies of parts somehow fastened together and consequently subject often to distortion or delamination on exposure hot gas in normal use. The present new monolithic, seamless, cross-flow ceramic filters, being of one-piece construction, are not prone to such failure. Further, these new products are made by novel casting process which involves the key steps of demolding the ceramic filter green body so that none of the fragile inner walls of the filter is cracked or broken.

Development of small ceramic gas turbines for cogeneration

International Nuclear Information System (INIS)

1998-01-01

Details of the project at NEDO to develop 300 kW ceramic gas turbines with a thermal efficiency of ≥42% at a turbine inlet temperature (TIT) of 1,350 o C. The project is part of the 'New Sunshine Projects' promoted by Japan's Agency of Industrial Science and Technology and the Ministry of International Trade and Industry. So far, a thermal efficiency of 37% at a TIT of 1,280 o C has been achieved by a basic ceramic gas turbine (CGT). Work to develop pilot CGTs to achieve the final target is being carried out alongside research and development of ceramic parts and improved performance of ceramic components for CGTs. One group of engine and ceramic manufacturers is developing a single shaft regenerative cycle CGT (CGT 301) and a second group a double shaft type (CGT 302). The heat-resistant ceramic parts, nitrogen oxide emissions and performance of these two prototypes are outlined and the properties of the ceramic materials used are indicated. Market estimates and economics are noted

Hot Films on Ceramic Substrates for Measuring Skin Friction

Science.gov (United States)

Noffz, Greg; Leiser, Daniel; Bartlett, Jim; Lavine, Adrienne

2003-01-01

Hot-film sensors, consisting of a metallic film on an electrically nonconductive substrate, have been used to measure skin friction as far back as 1931. A hot film is maintained at an elevated temperature relative to the local flow by passing an electrical current through it. The power required to maintain the specified temperature depends on the rate at which heat is transferred to the flow. The heat transfer rate correlates to the velocity gradient at the surface, and hence, with skin friction. The hot-film skin friction measurement method is most thoroughly developed for steady-state conditions, but additional issues arise under transient conditions. Fabricating hot-film substrates using low-thermal-conductivity ceramics can offer advantages over traditional quartz or polyester-film substrates. First, a low conductivity substrate increases the fraction of heat convected away by the fluid, thus increasing sensitivity to changes in flow conditions. Furthermore, the two-part, composite nature of the substrate allows the installation of thermocouple junctions just below the hot film, which can provide an estimate of the conduction heat loss.

Metallic and Ceramic Thin Film Thermocouples for Gas Turbine Engines

Directory of Open Access Journals (Sweden)

Otto J. Gregory

2013-11-01

Full Text Available Temperatures of hot section components in today’s gas turbine engines reach as high as 1,500 °C, making in situ monitoring of the severe temperature gradients within the engine rather difficult. Therefore, there is a need to develop instrumentation (i.e., thermocouples and strain gauges for these turbine engines that can survive these harsh environments. Refractory metal and ceramic thin film thermocouples are well suited for this task since they have excellent chemical and electrical stability at high temperatures in oxidizing atmospheres, they are compatible with thermal barrier coatings commonly employed in today’s engines, they have greater sensitivity than conventional wire thermocouples, and they are non-invasive to combustion aerodynamics in the engine. Thin film thermocouples based on platinum:palladium and indium oxynitride:indium tin oxynitride as well as their oxide counterparts have been developed for this purpose and have proven to be more stable than conventional type-S and type-K thin film thermocouples. The metallic and ceramic thin film thermocouples described within this paper exhibited remarkable stability and drift rates similar to bulk (wire thermocouples.

Advanced ceramic material for high temperature turbine tip seals

Science.gov (United States)

Solomon, N. G.; Vogan, J. W.

1978-01-01

Ceramic material systems are being considered for potential use as turbine blade tip gas path seals at temperatures up to 1370 1/4 C. Silicon carbide and silicon nitride structures were selected for study since an initial analysis of the problem gave these materials the greatest potential for development into a successful materials system. Segments of silicon nitride and silicon carbide materials over a range of densities, processed by various methods, a honeycomb structure of silicon nitride and ceramic blade tip inserts fabricated from both materials by hot pressing were tested singly and in combination. The evaluations included wear under simulated engine blade tip rub conditions, thermal stability, impact resistance, machinability, hot gas erosion and feasibility of fabrication into engine components. The silicon nitride honeycomb and low-density silicon carbide using a selected grain size distribution gave the most promising results as rub-tolerant shroud liners. Ceramic blade tip inserts made from hot-pressed silicon nitride gave excellent test results. Their behavior closely simulated metal tips. Wear was similar to that of metals but reduced by a factor of six.

Hot gas path component having near wall cooling features

Science.gov (United States)

Miranda, Carlos Miguel; Kottilingam, Srikanth Chandrudu; Lacy, Benjamin Paul

2017-11-28

A method for providing micro-channels in a hot gas path component includes forming a first micro-channel in an exterior surface of a substrate of the hot gas path component. A second micro-channel is formed in the exterior surface of the hot gas path component such that it is separated from the first micro-channel by a surface gap having a first width. The method also includes disposing a braze sheet onto the exterior surface of the hot gas path component such that the braze sheet covers at least of portion of the first and second micro-channels, and heating the braze sheet to bond it to at least a portion of the exterior surface of the hot gas path component.

Yb:Y2O3 transparent ceramics processed with hot isostatic pressing

Science.gov (United States)

Wang, Jun; Ma, Jie; Zhang, Jian; Liu, Peng; Luo, Dewei; Yin, Danlei; Tang, Dingyuan; Kong, Ling Bing

2017-09-01

Highly transparent 5 at.% Yb:Y2O3 ceramics were fabricated by using a combination method of vacuum sintering and hot isostatic pressing (HIP). Co-precipitated Yb:Y2O3 powders, with 1 at.% ZrO2 as the sintering aid, were used as the starting material. The Yb:Y2O3 ceramics, vacuum sintered at 1700 °C for 2 h and HIPed at 1775 °C for 4 h, exhibited small grain size of 1.9 μm and highly dense microstructure. In-line optical transmittance of the ceramics reached 83.4% and 78.9% at 2000 and 600 nm, respectively. As the ceramic slab was pumped by a fiber-coupled laser diode at about 940 nm, a maximum output power of 0.77 W at 1076 nm was achieved, with a corresponding slope efficiency of 10.6%.

Structure and properties of hot-pressed boron carbide ceramics

Energy Technology Data Exchange (ETDEWEB)

Koval' chenko, M S; Tkachenko, IU G; Koval' chuk, V V; Iurchenko, D Z; Satanin, S V [Institut Problem Materialovedeniia, Kiev (Ukrainian SSR)

1990-07-01

The microstructure and strength of B4C-TiB2-TiO{sub 2} ceramics samples, hot-compacted from a mixture of two types of B4C-TiO2-C powder, are examined. The two types are obtained by combining boric acid with either sucrose or carbon black. The grain-sizes of the two powders are found to be distinctly different from one another both before and after the grinding procedure and the degree of dispersion is not high. The strength tests show 600 MPa, the Vicker's hardness is 34.5 GPa, and the crack resistance coefficient of ceramics containing 15 percent TiB2 by mass is 5 MPa m exp 1/2. The use of soluble boron carbide powder helps achieve higher levels of strength and crack resistance. 5 refs.

Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

Science.gov (United States)

Lee, Kang N.

2004-01-01

The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

Experimental optimization of temperature distribution in the hot-gas duct through the installation of internals in the hot-gas plenum of a high-temperature reactor

International Nuclear Information System (INIS)

Henssen, J.; Mauersberger, R.

1990-01-01

The flow conditions in the hot-gas plenum and in the adjacent hot-gas ducts and hot-gas pipes for the high-temperature reactor project PNP-1000 (nuclear process heat project for 1000 MW thermal output) have been examined experimentally. The experiments were performed in a closed loop in which the flow model to be analyzed, representing a 60deg sector of the core bottom of the PNP-1000 with connecting hot-gas piping and diverting arrangements, was installed. The model scale was approx. 1:5.6. The temperature and flow velocity distribution in the hot-gas duct was registered by means of 14 dual hot-wire flowmeters. Through structural changes and/or the installation of internals into the hot-gas plenum of the core bottom offering little flow resistance coolant gas temperature differentials produced in the core could be reduced to such an extent that a degree of mixture amounting to over 80% was achieved at the entrance of the connected heat exchanger systems. Thereby the desired goal of an adequate degree of mixture of the hot gas involving an acceptable pressure loss was reached. (orig.)

Ceramic nuclear waste forms. II. A ceramic-waste composite prepared by hot pressing. Progress report and preprint

International Nuclear Information System (INIS)

McCarthy, G.J.

1975-01-01

A feasibility study was conducted to determine whether nuclear waste calcine and a crystalline ceramic matrix can be fabricated by hot pressing into a composite waste form with suitable leaching resistance and thermal stability. It was found that a hard, dense composite could be formed using the typical commercial waste formulation PW-4b and a matrix of α-quartz with a small amount of a lead borosilicate glass added as a consolidation aide. Its density, waste loading, and leaching resistance are comparable to the glasses currently being considered for fixation of nuclear wastes. The hot pressed composite offers a closer approach to thermodynamic stability and improved thermal stability (in monolithic form) compared to glass waste forms. Recommendations for further optimization of the hot pressed waste form are given. (U.S.)

Achievement report for fiscal 1989. Research and development of ceramic gas turbine (Portable regenerative two-shaft radial turbine for electric power generation); 1989 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Kahanshiki hatsuden'yo saisei nijikushiki radial turbine

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-05-01

Research and development has been advanced on a ceramic gas turbine with an output of 300-kW class, and having thermal efficiency of 42% or higher. Activities were performed in the following three fields: 1) research of heat resistant ceramic members, 2) research of elementary technologies, and 3) studies on design, prototype fabrication, and operation. In Item 1, forming and sintering were performed on a scroll of large size difficult for forming, an output turbine nozzle, a gas generator turbine nozzle, a shroud and back-shroud for same to extract technological problems. In addition, discussions were given on a method to bond the rotor of the gas generator turbine with the shaft. In Item 2, elementary tests were given on the rotary heat-storage type heat exchanger which has high relative technological difficulty and requires a great amount of time for development, wherein the thermal efficiency was improved by improving the flow velocity distribution. Furthermore, a combustor for the metal gas turbine was developed. Specifications were established for a test device required for hot spin tests of the gas generator turbine and output turbine, and part of the device was fabricated. In Item 3, detailed design was made for the metallic basic-type gas turbine to become the master form of the turbine to be developed. (NEDO)

Ceramics technology for advanced industrial gas turbines

International Nuclear Information System (INIS)

Anson, D.; Sheppard, W.J.; DeCorso, M.; Parks, W.J. Jr.

1991-01-01

Recent developments in the fabrication of high strength ceramic materials and in their application to automotive and aerospace gas turbine engines may lead also to significant improvements in the performance of industrial gas turbines. This paper presents a brief review of the improvements projected in a study initiated by the U.S. Department of Energy. The future costs of power generated by small gas turbines (up to 25 MW) are predicted, as well as the potential for fuel savings. Gas turbines in this size range are used extensively for gas compression and for cogeneration, as well as in a variety of more diverse applications. This paper includes results of analyses of the ways in which changes in gas turbine cost and performance are likely to affect market penetration. These results lead to predictions of future savings in U.S. fuel consumption in the industrial sector that would result. The paper also presents a brief overview of the scope of a suggested R and D program, with an appropriate schedule, which would provide a technical basis for achieving the projected results. Important parts of this program would cover ceramic design and fabrication technology, engine development and demonstration, and combustion technology

Study on the natural gas utilization in the ceramic industry; Estudo sobre a utilizacao do gas natural na industria ceramica

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-07-01

The production, principal applications, characteristics and properties, advantages of the gas natural is showed. A sectorial overview of the ceramic industry and the utilization of the natural gas in the ceramic industry is presented. The expectations are systematized and the impact of the natural gas utilization in the ceramic industry is evaluated. Some conclusions are withdrawn and recommendations suggested.

Corrosion penetration monitoring of advanced ceramics in hot aqueous fluids

Directory of Open Access Journals (Sweden)

Klaus G. Nickel

2004-03-01

Full Text Available Advanced ceramics are considered as components in energy related systems, because they are known to be strong, wear and corrosion resistant in many environments, even at temperatures well exceeding 1000 °C. However, the presence of additives or impurities in important ceramics, for example those based on Silicon Nitride (Si3N4 or Al2O3 makes them vulnerable to the corrosion by hot aqueous fluids. The temperatures in this type of corrosion range from several tens of centigrade to hydrothermal conditions above 100 °C. The corrosion processes in such media depend on both pH and temperature and include often partial leaching of the ceramics, which cannot be monitored easily by classical gravimetric or electrochemical methods. Successful corrosion penetration depth monitoring by polarized reflected light optical microscopy (color changes, Micro Raman Spectroscopy (luminescence changes and SEM (porosity changes will be outlined. The corrosion process and its kinetics are monitored best by microanalysis of cross sections, Raman spectroscopy and eluate chemistry changes in addition to mass changes. Direct cross-calibrations between corrosion penetration and mechanical strength is only possible for severe corrosion. The methods outlined should be applicable to any ceramics corrosion process with partial leaching by fluids, melts or slags.

Achievement report for fiscal 1998. Research and development of ceramic gas turbine (Regenerative single-shaft ceramic gas turbine for cogeneration); 1998 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Cogeneration yo saiseishiki ichijiku ceramic gas turbine

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-05-01

Efforts are exerted to develop a 300kW-class ceramic gas turbine with a turbine inlet temperature of 1350 degrees C and thermal efficiency of 42% or higher. The soundness in strength of the ceramic rotor blades and their fastening structure is confirmed. Rotor blade cushion thickness is found to decrease in start-and-stop repetitions in the initial period, but not thereafter. The exhaust diffuser and exhaust path shape are studied and improved for an increase in output, which improves turbine efficiency by 1.7%. Under the operating conditions of 1350 degrees C and full load, NOx emissions and combustion efficiency prove to be 5.6ppm and 99.9%. Even in the case using a large-diameter liner with its combustion efficiency under light load improved, the ultimate target value is achieved. Studies are further conducted on centrifugal stage loss reduction towards the ultimate goal set for the compressor. The diffuser shape is improved and the shroud clearance is reduced, and insulation efficiency of 81.1% is attained at the designing stage. In a test run of a pilot ceramic gas turbine in which temperature finally arrives at 1350 degrees C, engine thermal efficiency of 35% and shaft output of 282kW are achieved. (NEDO)

Hot-Gas Filter Ash Characterization Project

Energy Technology Data Exchange (ETDEWEB)

Swanson, M.L.; Hurley, J.P.; Dockter, B.A.; O`Keefe, C.A.

1997-07-01

Large-scale hot-gas filter testing over the past 10 years has revealed numerous cases of cake buildup on filter elements that has been difficult, if not impossible, to remove. At times, the cake can blind or bridge between candle filters, leading to filter failure. Physical factors, including particle-size distribution, particle shape, the aerodynamics of deposition, and system temperature, contribute to the difficulty in removing the cake, but chemical factors such as surface composition and gas-solid reactions also play roles in helping to bond the ash to the filters or to itself. This project is designed to perform the research necessary to determine the fuel-, sorbent-, and operations-related conditions that lead to blinding or bridging of hot-gas particle filters. The objectives of the project are threefold: (1) Determine the mechanisms by which a difficult-to-clean ash is formed and how it bridges hot-gas filters (2) Develop a method to determine the rate of bridging based on analyses of the feed coal and sorbent, filter properties, and system operating conditions and (3) Suggest and test ways to prevent filter bridging.

Thermal performance test of the hot gas ducts of HENDEL

International Nuclear Information System (INIS)

Hishida, M.; Kunitomi, K.; Ioka, I.; Umenishi, K.; Tanaka, T.; Shimomura, H.; Sanokawa, K.

1984-01-01

A hot gas duct provided with internal thermal insulation is to be used for high-temperature gas-cooled reactors (HTGR). This type of hot gas duct has not been used so far in industrial facilities, and only a couple of tests on such a large-scale model of a hot gas duct have been conducted. The present report deals with the results of the thermal performance of the single tube type hot gas ducts which are installed as parts of a helium engineering demonstration loop (HENDEL). Uniform temperature and heat flux distribution at the surface of the duct were observed, the experimental correlations being obtained for the effective thermal conductivity of the internal thermal insulation layer. The measured temperature distribution of the pressure tube was in good agreement with the calculation by a TRUMP heat transfer computer code. The temperature distribution of the inner tube of the co-axial hot gas duct was evaluated and no hot spot was detected. These results would be very valuable for the design and development of HTGR. (orig.)

Dust characterisation for hot gas filters

Energy Technology Data Exchange (ETDEWEB)

Dockter, B.; Erickson, T.; Henderson, A.; Hurley, J.; Kuehnel, V.; Katrinak, K.; Nowok, J.; O`Keefe, C.; O`Leary, E.; Swanson, M.; Watne, T. [University of North Dakota, Grand Forks, ND (United States). Energy and Environmental Research Center (UNDEERC)

1998-03-01

Hot gas filtration to remove particulates from the gas flow upstream of the gas turbine is critical to the development of many of the advanced coal-fired power generation technologies such as the Air Blown Gasification Cycle (ABGC), a hybrid gasification combined cycle being developed in the UK. Ceramic candle filters are considered the most promising technology for this purpose. Problems of mechanical failure and of `difficult-to-clean` dusts causing high pressure losses across the filter elements need to be solved. The project investigated the behaviour of high-temperature filter dusts, and the factors determining the ease with which they can be removed from filters. The high-temperature behaviour of dusts from both combustion and gasification systems was investigated. Dust samples were obtained from full-scale demonstration and pilot-scale plant operating around the world. Dust samples were also produced from a variety of coals, and under several different operating conditions, on UNDEERC`s pilot-scale reactor. Key factors affecting dust behaviour were examined, including: the rates of tensile strength developing in dust cakes; the thermochemical equilibria pertaining under filtration conditions; dust adhesivity on representative filter materials; and the build-up and cleaning behaviour of dusts on representative filter candles. The results obtained confirmed the importance of dust temperature, dust cake porosity, cake liquid content, and particle size distribution in determining the strength of a dust cake. An algorithm was developed to indicate the likely sticking propensity of dusts as a function of coal and sorbent composition and combustion conditions. This algorithm was incorporated into a computer package which can be used to judge the degree of difficulty in filter cleaning that can be expected to arise in a real plant based on operating parameters and coal analyzes. 6 figs.

Biomass gasification hot gas cleanup for power generation

Energy Technology Data Exchange (ETDEWEB)

Wiant, B.C.; Bachovchin, D.M. [Westinghouse Electric Corp., Orlando, FL (United States); Carty, R.H.; Onischak, M. [Institute of Gas Technology, Chicago, IL (United States); Horazak, D.A. [Gilbert/Commonwealth, Reading, PA (United States); Ruel, R.H. [The Pacific International Center for High Technology Research, Honolulu, HI (United States)

1993-12-31

In support of the US Department of Energy`s Biomass Power Program, a Westinghouse Electric led team consisting of the Institute of Gas Technology (IGT), Gilbert/Commonwealth (G/C), and the Pacific International Center for High Technology Research (PICHTR), is conducting a 30 month research and development program. The program will provide validation of hot gas cleanup technology with a pressurized fluidized bed, air-blown, biomass gasifier for operation of a gas turbine. This paper discusses the gasification and hot gas cleanup processes, scope of work and approach, and the program`s status.

Method for producing ceramic particles and agglomerates

Science.gov (United States)

Phillips, Jonathan; Gleiman, Seth S.; Chen, Chun-Ku

2001-01-01

A method for generating spherical and irregularly shaped dense particles of ceramic oxides having a controlled particle size and particle size distribution. An aerosol containing precursor particles of oxide ceramics is directed into a plasma. As the particles flow through the hot zone of the plasma, they melt, collide, and join to form larger particles. If these larger particles remain in the hot zone, they continue melting and acquire a spherical shape that is retained after they exit the hot zone, cool down, and solidify. If they exit the hot zone before melting completely, their irregular shape persists and agglomerates are produced. The size and size distribution of the dense product particles can be controlled by adjusting several parameters, the most important in the case of powder precursors appears to be the density of powder in the aerosol stream that enters the plasma hot zone. This suggests that particle collision rate is responsible for determining ultimate size of the resulting sphere or agglomerate. Other parameters, particularly the gas flow rates and the microwave power, are also adjusted to control the particle size distribution.

Design and manufacture of ceramic heat pipes for high temperature applications

International Nuclear Information System (INIS)

Meisel, Peter; Jobst, Matthias; Lippmann, Wolfgang; Hurtado, Antonio

2015-01-01

Heat exchangers based on ceramic heat pipes were designed for use under highly abrasive and corrosive atmospheres at temperatures in the range of 800–1200 °C for high-temperature power-engineering applications. The presented heat pipes are gravity assisted and based on a multi-layer concept comprising a ceramic cladding and an inner metal tube that contains sodium as the working fluid. Hermetical encapsulation of the working fluid was achieved by electron-beam welding of the inner metal tube. Subsequently, closure of the surrounding ceramic tube was performed by laser brazing technology using a glass solder. Temperature resistance and functionality of the manufactured ceramic thermosyphons could be confirmed experimentally in a hot combustion gas atmosphere at temperatures up to 1100 °C. The ceramic tubes used had an outer diameter of 22 mm and a total length of 770 mm. The measured axial heat transfer of the ceramic gravity assisted heat pipes at the stationary operating point with cold/hot gas temperature of 100 °C/900 °C was 400 W. The result of the calculation using the created mathematical model amounted to 459 W. - Highlights: • Heat-pipe design consists of a ceramic shell and an inner metallic tube. • Laser brazing technology is suitable to seal ceramic heat-pipes. • Thermal characteristic of double wall thermosyphon was modelled using FEM code. • Experimental investigations demonstrated functionality of double wall thermosyphons

Flame-sintered ceramic exoelectron dosimeter samples

International Nuclear Information System (INIS)

Petel, M.; Holzapfel, G.

1979-01-01

New techniques for the preparation of integrating solid state dosimeters, particularly exoelectron dosimeters, have been initiated. The procedure consists in melting the powdered dosimeter materials in a hot, fast gas stream and depositing the ceramic layer. The gas stream is generated either through a chemical flame or by an electrical arc plasma. Results will be reported on the system Al 2 O 3 /stainless steel as a first step to a usable exoelectron dosimeter

Evolution of Hot Gas in Elliptical Galaxies

Science.gov (United States)

Mathews, William G.

2004-01-01

This theory grant was awarded to study the curious nature, origin and evolution of hot gas in elliptical galaxies and their surrounding groups. Understanding the properties of this X-ray emitting gas has profound implications over the broad landscape of modern astrophysics: cosmology, galaxy formation, star formation, cosmic metal enrichment, galactic structure and dynamics, and the physics of hot gases containing dust and magnetic fields. One of our principal specific objectives was to interpret the marvelous new observations from the XMM and Chandru satellite X-ray telescopes.

Effect of Liquid Phase Content on Thermal Conductivity of Hot-Pressed Silicon Carbide Ceramics

International Nuclear Information System (INIS)

Lim, Kwang-Young; Jang, Hun; Lee, Seung-Jae; Kim, Young-Wook

2015-01-01

Silicon carbide (SiC) is a promising material for Particle-Based Accident Tolerant (PBAT) fuel, fission, and fusion power applications due to its superior physical and thermal properties such as low specific mass, low neutron cross section, excellent radiation stability, low coefficient of thermal expansion, and high thermal conductivity. Thermal conductivity of PBAT fuel is one of very important factors for plant safety and energy efficiency of nuclear reactors. In the present work, the effect of Y 2 O 3 -Sc 2 O 3 content on the microstructure and thermal properties of the hot pressed SiC ceramics have been investigated. Suppressing the β to α phase transformation of SiC ceramics is beneficial in increasing the thermal conductivity of liquid-phase sintered SiC ceramics. Developed SiC ceramics with Y 2 O 3 -Sc 2 O 3 additives are very useful for thermal conductivity on matrix material of the PBAT fuel

Research and development of ceramic gas turbine

Energy Technology Data Exchange (ETDEWEB)

Suzuki, Kazuo [National Aerospace Laboratory, Chofu-shi, Tokyo (Japan)

1993-12-31

The CO{sub 2} caused by the consumption of hydrocarbon fuel is one of the main gases which affect the global climate. In order to reduce the formation of CO{sub 2}, it is necessary to conserve energy as effectively as possible. Therefore the heat energy provided by the fuel should be utilized in multi-cascades. The energy at the high temperature should be used for the generation of electric power and the energy at low temperature could be used for making the steam and the hot water. The gas turbine is preferable for this purpose. The heat energy of exhaust gas can be reused more easily. The two systems are proposed by using the gas turbine as the high temperature stage. One is the cogeneration system and the other is the combined cycle. The former generates electric power by the gas turbine and make steam or hot water in the exhaust gas. The latter employs the gas turbine as the high temperature cycle and the steam turbine as the low temperature cycle.

Integrated hot fuel gas cleaning for advanced gasification combined cycle process

Energy Technology Data Exchange (ETDEWEB)

Nieminen, M.; Kangasmaa, K.; Laatikainen, J.; Staahlberg, P.; Kurkela, E. [VTT Energy, Espoo (Finland). Gasification and Advanced Combustion

1996-12-01

The fate of halogens in pressurised fluidized-bed gasification and hot gas filtration is determined. Potential halogen removal sorbents, suitable for integrated hot gas cleaning, are screened and some selected sorbents are tested in bench scale. Finally, halogen removal results are verified using the PDU-scale pressurised fluidized-bed gasification and integrated hot gas cleaning facilities of VTT. The project is part of the JOULE II Extension programme of the European Union. (author)

Pressureless sintering and gas flux properties of porous ceramic membranes for gas applications

Directory of Open Access Journals (Sweden)

David O. Obada

Full Text Available The preparation and characterization of kaolin based ceramic membranes using styrofoam (STY and sawdust (SD as pore formers have been prepared by mechano-chemical synthesis using pressureless sintering technique with porogen content between (0–20 wt% by die pressing. Pellets were fired at 1150 °C and soaking time of 4 h. The membranes cast as circular disks were subjected to characterization studies to evaluate the effect of the sintering temperature and pore former content on porosity, density, water absorption and mechanical strength. Obtained membranes show effective porosity with maximum at about 43 and 47% respectively for membranes formulated with styrofoam and sawdust porogens but with a slightly low mechanical strength that does not exceed 19 MPa. The resultant ceramic bodies show a fine porous structure which is mainly caused by the volatilization of the porogens. The fabricated membrane exhibited high N2 gas flux, hence, these membranes can be considered as efficient for potential application for gas separation by reason of the results shown in the gas flux tests. Keywords: Porosity, Pore formers, Kaolin, Physico-mechanical properties, Gas separation, Gas flux

Effect of gas release in hot molding on flexural strength of composite friction brake

Science.gov (United States)

Rusdja, Andy Permana; Surojo, Eko; Muhayat, Nurul; Raharjo, Wijang Wisnu

2018-02-01

Composite friction brake is a vital part of braking system which serves to reduce the speed of vehicle. To fulfill the requirement of brake performance, composite friction brake must have friction and mechanical characteristic as required. The characteristics of composite friction brake are affected by brake material formulation and manufacturing parameter. In the beginning of hot molding, intermittent hot pressing was carried out to release the gases that consist of ammonia gas and water vapor. In composite friction brake, phenolic resin containing hexamethylenetetramine (HMTA) is often used as a binder. During hot molding, the reaction of phenolic resin and HMTA forms ammonia gas. Hot molding also generates water vapor because raw materials absorb moisture from environment when they are placed in storage. The gas release in hot molding is supposed affecting mechanical properties because it avoid entrapped gas in composite, so that this research investigated effect of gas release on flexural strength. Manufacturing of composite specimen was carried out as follow: mixing of raw materials, cold molding, and hot molding. In this research, duration of intermittent hot pressing and number of gas release were varied. The flexural strength of specimen was measured using three point bending test. The results showed that flexural strength specimens that were manufactured without gas release, using 4 times gas release with intermittent hot pressing for 5 and 10 seconds were not remarkably different. Conversely, hot molding using 4 times gas release with intermittent hot pressing for 15 seconds decreased flexural strength of composite. Hot molding using 2, 4, and 8 times gas release with intermittent hot pressing for 10 seconds also had no effect on increasing flexural strength. Increasing of flexural strength of composite was obtained only by using 6 times gas release with intermittent hot pressing for 10 seconds.

Avoiding Carbon Bed Hot Spots in Thermal Process Off-Gas Systems

International Nuclear Information System (INIS)

Soelberg, Nick; Enneking, Joe

2011-01-01

Mercury has had various uses in nuclear fuel reprocessing and other nuclear processes, and so is often present in radioactive and mixed (radioactive and hazardous) wastes. Test programs performed in recent years have shown that mercury in off-gas streams from processes that treat radioactive wastes can be controlled using fixed beds of activated sulfur-impregnated carbon, to levels low enough to comply with air emission regulations such as the Hazardous Waste Combustor (HWC) Maximum Achievable Control Technology (MACT) standards. Carbon bed hot spots or fires have occurred several times during these tests, and also during a remediation of tanks that contained mixed waste. Hot spots occur when localized areas in a carbon bed become heated to temperatures where oxidation occurs. This heating typically occurs due to heat of absorption of gas species onto the carbon, but it can also be caused through external means such as external heaters used to heat the carbon bed vessel. Hot spots, if not promptly mitigated, can grow into bed fires. Carbon bed hot spots and fires must be avoided in processes that treat radioactive and mixed waste. Hot spots are detected by (a) monitoring in-bed and bed outlet gas temperatures, and (b) more important, monitoring of bed outlet gas CO concentrations. Hot spots are mitigated by (a) designing for appropriate in-bed gas velocity, for avoiding gas flow maldistribution, and for sufficient but not excessive bed depth, (b) appropriate monitoring and control of gas and bed temperatures and compositions, and (c) prompt implementation of corrective actions if bed hot spots are detected. Corrective actions must be implemented quickly if bed hot spots are detected, using a graded approach and sequence starting with corrective actions that are simple, quick, cause the least impact to the process, and are easiest to recover from.

Fabrication of fully ceramic microencapsulated fuel by hot pressing

International Nuclear Information System (INIS)

Lee, H. G.; Kim, D. J; Park, J. Y.; Kim, W. J.; Lee, S. J

2014-01-01

Fully ceramic microencapsulated(FCM) nuclear fuel is one of the recently suggested concept to enhance stability nuclear fuel itself. The requirements to increase the accident tolerance of nuclear fuel are mainly two parts: First, the performance has to be maintained compared to the existing UO 2 nuclear fuel and zircaloy cladding system under the normal operation condition. Second, under the severe accident condition, the high temperature structural integrity has to be kept and the generation rate of hydrogen has to be decrease largely. FCM nuclear fuel consists of tristructural isotropic(TRISO) fuel particle and SiC matrix. The relative thermal conductivity of the SiC matrix as compared to UO 2 is quite good, yielding as-irradiated fuel centerline temperature compared to high temperature for the existing fuel leading to reduced stored energy in the core and reduced operational release of fission products from the fuel. Generally SiC ceramics are fabricated via liquid phase sintering due to strong covalent bonding property and low self-diffusivity coefficient. Hot pressing is very effective method to conduct sintering of SiC powder including different second phase. In this study, SiC-matrix composite including TRISO particles were sintered by hot pressing with Al 2 O 3 -Y 2 O 3 additive system. Various sintering condition were investigated to obtain high relative density above 95%. The internal distribution of TRISO particles within SiC-matrix composite was observed by x-ray radiograph. From the analysis of the cross-section of SiC-matrix composite, the fracture of TRISO particles was investigated. In order to uniform distribution of TRISO particle embedded in the SiC matrix, SiC powder overcoating is considered. SiC matrix composite including TRISO was fabricated by hot pressing. FCM pallets with full density were obtained with Al 2 O 3 -Y 2 O 3 additive system. From the microstructure image, the effect of the sintering additive contents and sintering mechanism

Technical potential for developing natural gas use in the Brazilian red ceramic industry

International Nuclear Information System (INIS)

Schwob, Marcelo Rousseau Valenca; Henriques, Mauricio Jr.; Szklo, Alexandre

2009-01-01

The red ceramic industry in Brazil, consisting of over 7000 companies, requires large amounts of thermal energy, currently being met mainly by native fuelwood, which causes serious deforestation and soil erosion problems. The use of firewood does not allow achieving good energy performance in industrial ceramic kilns, causing high energy losses, low productivity and low quality products (bricks and roof tiles). Thus, to implement higher added value products, besides mitigate environmental problems caused by deforestation, the use of natural gas by the sector seems to be a promising alternative. Brazil's natural gas market has grown at a fast pace in recent years. Its share in the country's primary energy consumption increased from 3.7% to 9.3% between 1998 and 2007, compared to almost 21% in the world. The development of the Brazilian natural gas industry was grounded on stepping up supplies through integration with Bolivia from where natural gas is imported, together with fiscal incentives for promoting the demand. This paper estimates that the natural gas market that could be developed in the Brazilian red ceramic industry corresponds to less than 5% of the total industrial natural gas consumption, meaning that a major technological transformation of the country's red ceramic industry will not severely affect the natural gas market equilibrium, contributing to reduce the country's high rates of deforestation. (author)

Two-branch Gas Experiments for Hot Gas Mixing of HTR-PM

International Nuclear Information System (INIS)

Zhou Yangping; Hao Pengefei; He Heng; Li Fu; Shi Lei

2014-01-01

A model experiment is proposed to investigate the hot gas mixing efficiency of HTR-PM reactor outlet. The test facility is introduced which is set at a scale of 1:2.5 comparing with the design of thermal mixing structure at HTR-PM reactor outlet. The test facility using air as its flow media includes inlet pipe system, electric heaters, main body of test facility, hot gas duct, exhaust pipe system and I&C system. Two-branch gas experiments are conducted on the test facility and the values of thermal-fluid parameters are collected and analyzed which include the temperature, pressure and velocity of the flow as well as the temperature of the tube wall. The analysis result shows the mixing efficiency is higher than the requirement of thermal mixing by steam generator even with conservative assumption which indicates that the design of hog gas mixing structure of HTR-PM fulfills the requirement for thermal mixing at two-branch working conditions. (author)

Microstructure and thermoelectric properties of β-FeSi2 ceramics fabricated by hot-pressing and spark plasma sintering

International Nuclear Information System (INIS)

Qu Xiurong; Lue Shuchen; Hu Jianmin; Meng Qingyu

2011-01-01

Highlights: → With increasing hot-pressing (HP) temperature, the thermoelectric figure of merit of β-FeSi 2 ceramics is improved slightly. → The grain size of the sample sintered by the spark plasma sintering (SPS) process is smaller than that by the HP process. → The SPS sample shows excellent thermoelectric performance attributed to low thermal conductivity. - Abstract: The microstructure and thermoelectric properties of β-FeSi 2 ceramics by hot pressing (HP) and spark plasma sintering (SPS) are investigated. With increasing hot-pressing temperature, the density, electronic conductivity and thermal conductivity of the samples increase significantly, the thermoelectric figure of merit is improved slightly. The microstructure study indicates that the sizes of the β-FeSi 2 and ε-FeSi phases in the sample sintered by the SPS process are smaller than that by the HP process. The SPS sample shows excellent thermoelectric performance due to the low thermal conductivity.

FY 1998 annual report. Research and development on ceramic gas turbine (300kW class)

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-04-01

Research and development have been made on a small ceramic gas turbine which is high in efficiency, low in pollutant emission, capable of corresponding to different fuels, and can be utilized in cogeneration and/or movable electric power generation systems. Fundamental researches in developing and researching heat resistant ceramic parts have been carried out on a method for fabricating turbine nozzles using heat resistant silicon nitride, improvement in accuracy in fabricating combustors using the heat resistant silicon nitride, and casting of turbine blades made from sialon. In developing the devices, researches were made on reliability of bond between a ceramic blade and a metallic disk, air-fuel ratio in a combustor, distribution of fuel concentrations, fuel injection methods, reduction of loss in a diffuser in a compressor, and matching of the diffuser with an impeller. In addition, research and development were performed on a single shaft ceramic gas turbine for cogeneration and a double shaft ceramic gas turbine. Researches were executed on reliability of ceramic materials. (NEDO)

Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

Directory of Open Access Journals (Sweden)

Gabriela Mera

2015-04-01

Full Text Available The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs. Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

Ceramic Nanocomposites from Tailor-Made Preceramic Polymers.

Science.gov (United States)

Mera, Gabriela; Gallei, Markus; Bernard, Samuel; Ionescu, Emanuel

2015-04-01

The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

Science.gov (United States)

Mera, Gabriela; Gallei, Markus; Bernard, Samuel; Ionescu, Emanuel

2015-01-01

The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail. PMID:28347023

Advanced sulfur control concepts for hot gas desulfurization technology

International Nuclear Information System (INIS)

1998-01-01

The objective of this project is to develop a hot-gas desulfurization process scheme for control of H 2 S in HTHP coal gas that can be more simply and economically integrated with known regenerable sorbents in DOE/METC-sponsored work than current leading hot-gas desulfurization technologies. In addition to being more economical, the process scheme to be developed must yield an elemental sulfur byproduct. The Direct Sulfur Recovery Process (DSRP), a leading process for producing an elemental sulfur byproduct in hot-gas desulfurization systems, incurs a coal gas use penalty, because coal gas is required to reduce the SO 2 in regeneration off-gas to elemental sulfur. Alternative regeneration schemes, which avoid coal gas use and produce elemental sulfur, will be evaluated. These include (i) regeneration of sulfided sorbent using SO 2 ; (ii) partial oxidation of sulfided sorbent in an O 2 starved environment; and (iii) regeneration of sulfided sorbent using steam to produce H 2 S followed by direct oxidation of H 2 S to elemental sulfur. Known regenerable sorbents will be modified to improve the feasibility of the above alternative regeneration approaches. Performance characteristics of the modified sorbents and processes will be obtained through lab- and bench-scale testing. Technical and economic evaluation of the most promising processes concept(s) will be carried out

Physics of dust grains in hot gas

International Nuclear Information System (INIS)

Draine, B.T.; Salpeter, E.E.

1979-01-01

Charging of dust grains in hot (10 4 --10 9 K) plasma is studied, including photoelectron and secondary electron emission, field emission, and transmission of electrons and ions through the grain; resulting grain potentials are (for T > or approx. = 10 5 K) considerably smaller in magnitude than found by Burke and Silk. Even so, large electrostatic stresses can cause ion field emission and rapid destruction of small grains in very hot gas. Rapid rotation can also disrupt small grains, but damping (by microwave emission) usually limits the centrifugal stress to acceptable values for plasma densities n/sub H/ -3 . Sputtering rates are estimated for grains in hot gas, based upon a semiempirical fit to experimental data. Predicted sputtering rates for possible grain constituents are similar to estimates by Barlow, but in some cases differ significantly. Useful approximation formulae are given for the drag forces acting on a grain with arbitrary Mach number

BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

International Nuclear Information System (INIS)

Unknown

2000-01-01

The U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn(sub 2)TiO(sub 4) or ZnTiO(sub 3)), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO(sub 2)), is currently one of the leading sorbents. Overall chemical reactions with Zn(sub 2)TiO(sub 4) during the desulfurization (sulfidation)-regeneration cycle are shown. The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO(sub 2)

BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

International Nuclear Information System (INIS)

Unknown

1999-01-01

The U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn(sub 2)TiO(sub 4) or ZnTiO(sub 3)), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO(sub 2)), is currently one of the leading sorbents. Overall chemical reactions with Zn(sub 2)TiO(sub 4) during the desulfurization (sulfidation)-regeneration cycle are shown. The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO(sub 2)

Mechanical design and testing of a hot-gas turbine on a test facility

International Nuclear Information System (INIS)

Staude, R.

1981-01-01

Advanced calculation methods and specific solutions for any particular problem are basic requirements for the mechanical design of hot-gas components for gas turbines. The mechanical design contributes a great deal to the smooth running and operational reliability and thus to the quality of the machine. By reference to an expander, the present paper discusses the strength of hot components, such as the casing and the rotor, for both stationary and transient temperature distribution. Mechanical testing under hot-gas conditions fully confirmed the reliability of the rating and design of the hot-gas turbines supplied by M:A.N.-GHH STERKRADE. (orig.) [de

Radiophase development in hot-pressed alkoxide-derived titanate ceramics for nuclear waste stabilization

International Nuclear Information System (INIS)

Dickson, F.J.; Mitamura, H.; White, T.J.

1989-01-01

This paper reports phase development as a function of hot-pressing temperature studied in alkoxide-derived titanate-based ceramics doped with a 10 wt% loading of a sodium-rich (NAR) and a sodium-poor (NAP) simulated high-level waste. Pyrochlore was found to be the most abundant phase in both calcine powders. A pseudobrookite phase existed metastably at hot-pressing temperatures between 890 degrees and 920 degrees C. After hot-pressing at 1100 degrees C, the final phase assemblage for the NAP material consisted of zirconolite, hollandite-type, perovskite, alloy, and reduced rutile (Magneli phases). In addition, NAR samples contained hibonite, freudenbergite, and loveringite. Phase development was driven to completion over a very narrow temperature range (≤50 degrees C), beginning at 870 degrees and 850 degrees C for NAP and NAR, respectively, although full densification was not achieved below 1100 degrees C. Both waste forms exhibited comparable microstructure and aqueous durability

Thermal performance test of hot gas ducts of helium engineering demonstration loop (HENDEL)

International Nuclear Information System (INIS)

Hishida, Makoto; Kunitomi, Kazuhiko; Ioka, Ikuo; Umenishi, Koji; Kondo, Yasuo; Tanaka, Toshiyuki; Shimomura, Hiroaki

1984-01-01

A hot gas duct provided with internal thermal insulation is supposed to be used for an experimental very high-temperature gas-cooled reactor (VHTR) which has been developed by the Japan Atomic Energy Research Institute (JAERI). This type of hot gas duct has not been used so far in industrial facilities, and only a couple of tests on such a large-scale model of hot gas duct have been conducted. The present test was to investigate the thermal performance of the hot gas ducts which are installed as parts of a helium engineering demonstration loop (HENDEL) of JAERI. Uniform temperature and heat flux distributions at the surface of the duct were observed, the experimental correlation being obtained for the effective thermal conductivity of the internal thermal insulation layer. The measured temperature distribution of the pressure tube was in good agreement with the calculation by a TRUMP heat transfer computer code. The temperature distribution of the inner tube of VHTR hot gas duct was evaluated, and no hot spot was detected. These results would be very valuable for the design and development of VHTR. (author)

FY 1992 Research and development of ceramic gas turbines. Reliability demonstration tests for ceramic members; 1992 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Ceramic buzai no shinraisei kakusho shiken

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-05-01

The creep rupture demonstration testing methods and non-destructive testing technologies are investigated for ceramic members, to promote development of ceramic gas turbines (CGT's), and the FY 1992 results are reported. For creep rupture demonstration testing methods, 3 types of silicon nitride as the CGT rotor materials are tested for tensile creep rupture at a rated temperature level (1200 degrees C) in the operating atmosphere (in the air), and applicability of the Larson-Miller method to ceramic members is investigated. It is found that Larson-Miller index, determined for each test temperature, is useful for explaining the test results, and analysis of the data by the Larson-Miller method is applicable to prediction of creep rupture life for specific members. For the non-destructive testing technologies to be applied to CGT members, the studied items include determination of white X-ray absorption coefficient by the film method and optimization of X-ray photographing, and the good results are produced. (NEDO)

Control apparatus for hot gas engine

Science.gov (United States)

Stotts, Robert E.

1986-01-01

A mean pressure power control system for a hot gas (Stirling) engine utilizing a plurality of supply tanks for storing a working gas at different pressures. During pump down operations gas is bled from the engine by a compressor having a plurality of independent pumping volumes. In one embodiment of the invention, a bypass control valve system allows one or more of the compressor volumes to be connected to the storage tanks. By selectively sequencing the bypass valves, a capacity range can be developed over the compressor that allows for lower engine idle pressures and more rapid pump down rates.

Fabrication of dense yttrium oxyfluoride ceramics by hot pressing and their mechanical, thermal, and electrical properties

Science.gov (United States)

Tahara, Ryuki; Tsunoura, Toru; Yoshida, Katsumi; Yano, Toyohiko; Kishi, Yukio

2018-06-01

Excellent corrosion-resistant materials have been strongly required to reduce particle contamination during the plasma process in semiconductor production. Yttrium oxyfluoride can be a candidate as highly corrosion-resistant material. In this study, three types of dense yttrium oxyfluoride ceramics with different oxygen contents, namely, YOF, Y5O4F7 and Y5O4F7 + YF3, were fabricated by hot pressing, and their mechanical, thermal, and electrical properties were evaluated. Y5O4F7 ceramics showed an excellent thermal stability up to 800 °C, a low loss factor, and volume resistivity comparable to conventional plasma-resistant oxides, such as Y2O3. From these results, yttrium oxyfluoride ceramics are strongly suggested to be used as electrostatic chucks in semiconductor production.

Partial oxidation process for producing a stream of hot purified gas

Science.gov (United States)

Leininger, T.F.; Robin, A.M.; Wolfenbarger, J.K.; Suggitt, R.M.

1995-03-28

A partial oxidation process is described for the production of a stream of hot clean gas substantially free from particulate matter, ammonia, alkali metal compounds, halides and sulfur-containing gas for use as synthesis gas, reducing gas, or fuel gas. A hydrocarbonaceous fuel comprising a solid carbonaceous fuel with or without liquid hydrocarbonaceous fuel or gaseous hydrocarbon fuel, wherein said hydrocarbonaceous fuel contains halides, alkali metal compounds, sulfur, nitrogen and inorganic ash containing components, is reacted in a gasifier by partial oxidation to produce a hot raw gas stream comprising H{sub 2}, CO, CO{sub 2}, H{sub 2}O, CH{sub 4}, NH{sub 3}, HCl, HF, H{sub 2}S, COS, N{sub 2}, Ar, particulate matter, vapor phase alkali metal compounds, and molten slag. The hot raw gas stream from the gasifier is split into two streams which are separately deslagged, cleaned and recombined. Ammonia in the gas mixture is catalytically disproportionated into N{sub 2} and H{sub 2}. The ammonia-free gas stream is then cooled and halides in the gas stream are reacted with a supplementary alkali metal compound to remove HCl and HF. Alkali metal halides, vaporized alkali metal compounds and residual fine particulate matter are removed from the gas stream by further cooling and filtering. The sulfur-containing gases in the process gas stream are then reacted at high temperature with a regenerable sulfur-reactive mixed metal oxide sulfur sorbent material to produce a sulfided sorbent material which is then separated from the hot clean purified gas stream having a temperature of at least 1000 F. 1 figure.

Resistance-Based Ceramic Ho123 Ionic Conductor for Oxygen Gas Sensing

Science.gov (United States)

Idrus, L. H.; Yahya, A. K.

2009-07-01

Oxygen sensing properties of HoBa2Cu3O7-δ ceramic rods utilizing hot-spot phenomenon have been characterized. The rods were prepared from high purity oxides using the conventional solid-state reaction method. I-V characterization showed increase in output current with voltage before the appearance of the hot spot. After the appearance of the hot-spot, the output current strongly depended on oxygen partial pressure. The rod showed stable sensing characteristics with good electrical stability and reproducibility with higher sensitivity at low oxygen partial pressure. The sensing property is associated with the absorption of oxygen and dissociation into holes and oxide ions. Ho123 is more sensitive at pO2 below 20% compared to Er123 possibly due to differences in oxygen activation energy related to RE ionic radius.

Resistance-Based Ceramic Ho123 Ionic Conductor for Oxygen Gas Sensing

International Nuclear Information System (INIS)

Idrus, L. H.; Yahya, A. K.

2009-01-01

Oxygen sensing properties of HoBa 2 Cu 3 O 7-δ ceramic rods utilizing hot-spot phenomenon have been characterized. The rods were prepared from high purity oxides using the conventional solid-state reaction method. I-V characterization showed increase in output current with voltage before the appearance of the hot spot. After the appearance of the hot-spot, the output current strongly depended on oxygen partial pressure. The rod showed stable sensing characteristics with good electrical stability and reproducibility with higher sensitivity at low oxygen partial pressure. The sensing property is associated with the absorption of oxygen and dissociation into holes and oxide ions. Ho123 is more sensitive at pO 2 below 20% compared to Er123 possibly due to differences in oxygen activation energy related to RE ionic radius.

Surprisingly low natural gas consumption for hot water in the Netherlands in 1996

International Nuclear Information System (INIS)

Geerse, C.

1997-01-01

The Dutch use hot water more efficient than previously expected. This conclusion is drawn from a recent study of hot water consumption in Dutch households and the corresponding natural gas consumption. Based on that (once-only) hot water use survey the hot water use models, as applied in the annual Basic Survey of Natural Gas Consumption of Small-scale Consumers in the Netherlands (BAK), will be modified. 6 tabs

The production of grain oriented lanthanum titanate (La2Ti2O7) ceramics by uniaxial hot-forging process for improved fracture toughness

International Nuclear Information System (INIS)

Ceylan, Ali

2008-01-01

The layered-structural ceramics, such as lanthanum titanate (La 2 Ti 2 O 7 ), have been known for their good electrical and optical properties at high frequencies and temperatures. However, few studies have been conducted on the mechanical properties of these ceramics. The interest in ceramic hot-forging (HF) has been greatly increased recently due to the enhancement in fracture toughness via bridging effect of oriented grains. In this study, grain oriented lanthanum titanate was produced by the hot-forging process. The characterizations of the samples were achieved by density measurement, scanning electron microscopy (SEM), optical microscopy, X-ray diffraction (XRD), Vickers indentation and three-point bending test. According to X-ray diffraction patterns, the orientation factor (f) was found to be 0.73 for certain hot-forging conditions resulting an improved fracture toughness. The improved fracture toughness of La 2 Ti 2 O 7 (3.2 MPa m 1/2 ) reached to the value of monolithic alumina (Al 2 O 3 ) between 3 and 4 MPa m 1/2

Particulate hot gas stream cleanup technical issues

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-09-01

This is the eleventh in a series of quarterly reports describing the activities performed under Contract No. DE-AC21-94MC31160. Analyses of Hot Gas Stream Cleanup (HGCU) ashes and descriptions of filter performance address aspects of filter operation that are apparently linked to the characteristics of the collected ash or the performance of the ceramic bed filter elements. Task 1 is designed to generate a data base of the key characteristics of ashes collected from operating advanced particle filters (APFS) and to relate these ash properties to the operation and performance of these filters. Task 2 concerns testing and failure analysis of ceramic filter elements. Under Task 1 during the past quarter, analyses were completed on samples obtained during a site visit to the Power Systems Development Facility (PSDF). Analyses are in progress on ash samples from the Advanced Particulate Filter (APF) at the Pressurized Fluidized-Bed Combustor (PFBC) that was in operation at Tidd and ash samples from the Pressurized Circulating Fluid Bed (PCFB) system located at Karhula, Finland. An additional analysis was performed on a particulate sample from the Transport Reactor Demonstration Unit (TRDU) located at the University of North Dakota Energy and Environmental Research Center. A manuscript and poster were prepared for presentation at the Advanced Coal-Based Power and Environmental Systems `97 Conference scheduled for July 22 - 24, 1997. A summary of recent project work covering the mechanisms responsible for ash deposit consolidation and ash bridging in APF`s collecting PFB ash was prepared and presented at FETC-MGN in early July. The material presented at that meeting is included in the manuscript prepared for the Contractor`s Conference and also in this report. Task 2 work during the past quarter included mechanical testing and microstructural examination of Schumacher FT20 and Pall 326 as- manufactured, after 540 hr in service at Karhula, and after 1166 hr in service at

Aerospace Ceramic Materials: Thermal, Environmental Barrier Coatings and SiC/SiC Ceramic Matrix Composites for Turbine Engine Applications

Science.gov (United States)

Zhu, Dongming

2018-01-01

Ceramic materials play increasingly important roles in aerospace applications because ceramics have unique properties, including high temperature capability, high stiffness and strengths, excellent oxidation and corrosion resistance. Ceramic materials also generally have lower densities as compared to metallic materials, making them excellent candidates for light-weight hot-section components of aircraft turbine engines, rocket exhaust nozzles, and thermal protection systems for space vehicles when they are being used for high-temperature and ultra-high temperature ceramics applications. Ceramic matrix composites (CMCs), including non-oxide and oxide CMCs, are also recently being incorporated in gas turbine engines for high pressure and high temperature section components and exhaust nozzles. However, the complexity and variability of aerospace ceramic processing methods, compositions and microstructures, the relatively low fracture toughness of the ceramic materials, still remain the challenging factors for ceramic component design, validation, life prediction, and thus broader applications. This ceramic material section paper presents an overview of aerospace ceramic materials and their characteristics. A particular emphasis has been placed on high technology level (TRL) enabling ceramic systems, that is, turbine engine thermal and environmental barrier coating systems and non-oxide type SiC/SiC CMCs. The current status and future trend of thermal and environmental barrier coatings and SiC/SiC CMC development and applications are described.

The co-existence of hot and cold gas in debris discs

Science.gov (United States)

Rebollido, I.; Eiroa, C.; Montesinos, B.; Maldonado, J.; Villaver, E.; Absil, O.; Bayo, A.; Canovas, H.; Carmona, A.; Chen, Ch.; Ertel, S.; Garufi, A.; Henning, Th.; Iglesias, D. P.; Launhardt, R.; Liseau, R.; Meeus, G.; Moór, A.; Mora, A.; Olofsson, J.; Rauw, G.; Riviere-Marichalar, P.

2018-06-01

Context. Debris discs have often been described as gas-poor discs as the gas-to-dust ratio is expected to be considerably lower than in primordial, protoplanetary discs. However, recent observations have confirmed the presence of a non-negligible amount of cold gas in the circumstellar (CS) debris discs around young main-sequence stars. This cold gas has been suggested to be related to the outgassing of planetesimals and cometary-like objects. Aims: The goal of this paper is to investigate the presence of hot gas in the immediate surroundings of the cold-gas-bearing debris-disc central stars. Methods: High-resolution optical spectra of all currently known cold-gas-bearing debris-disc systems, with the exception of β Pic and Fomalhaut, have been obtained from La Palma (Spain), La Silla (Chile), and La Luz (Mexico) observatories. To verify the presence of hot gas around the sample of stars, we have analysed the Ca II H&K and the Na I D lines searching for non-photospheric absorptions of CS origin, usually attributed to cometary-like activity. Results: Narrow, stable Ca II and/or Na I absorption features have been detected superimposed to the photospheric lines in 10 out of the 15 observed cold-gas-bearing debris-disc stars. Features are found at the radial velocity of the stars, or slightly blue- or red-shifted, and/or at the velocity of the local interstellar medium (ISM). Some stars also present transient variable events or absorptions extended towards red wavelengths (red wings). These are the first detections of such Ca II features in 7 out of the 15 observed stars. Although an ISM origin cannot categorically be excluded, the results suggest that the stable and variable absorptions arise from relatively hot gas located in the CS close-in environment of the stars. This hot gas is detected in at least 80%, of edge-on cold-gas-bearing debris discs, while in only 10% of the discs seen close to face-on. We interpret this result as a geometrical effect, and suggest

Ceramic stationary gas turbine development. Final report, Phase 1

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-09-01

This report summarizes work performed by Solar Turbines Inc. and its subcontractors during the period September 25, 1992 through April 30, 1993. The objective of the work is to improve the performance of stationary gas turbines in cogeneration through implementation of selected ceramic components.

Power control system for a hot gas engine

Science.gov (United States)

Berntell, John O.

1986-01-01

A power control system for a hot gas engine of the type in which the power output is controlled by varying the mean pressure of the working gas charge in the engine has according to the present invention been provided with two working gas reservoirs at substantially different pressure levels. At working gas pressures below the lower of said levels the high pressure gas reservoir is cut out from the control system, and at higher pressures the low pressure gas reservoir is cut out from the system, thereby enabling a single one-stage compressor to handle gas within a wide pressure range at a low compression ratio.

DYNAMIC S0 GALAXIES. II. THE ROLE OF DIFFUSE HOT GAS

International Nuclear Information System (INIS)

Li Jiangtao; Chen Yang; Daniel Wang, Q.; Li Zhiyuan

2011-01-01

Cold gas loss is thought to be important in star formation quenching and morphological transition during the evolution of S0 galaxies. In high-density environments, this gas loss can be achieved via many external mechanisms. However, in relatively isolated environments, where these external mechanisms cannot be efficient, the gas loss must then be dominated by some internal processes. We have performed Chandra analysis of hot gas in five nearby isolated S0 galaxies, based on the quantitative subtraction of various stellar contributions. We find that all the galaxies studied in the present work are X-ray faint, with the luminosity of the hot gas (L X ) typically accounting for ∼ X at the low-mass end (typically with K-band luminosity L K ∼ 11 L sun,K ). However, at the high-mass end, S0 galaxies tend to have significantly lower L X than elliptical galaxies of the same stellar masses, as already shown in previous observational and theoretical works. We further discuss the potential relationship of the diffuse X-ray emission with the cold (atomic and molecular) gas content in the S0 and elliptical galaxies included in our study. We find that L X /L 2 K tends to correlate positively with the total cold gas mass (M H 2 +H i ) for cold-gas-poor galaxies with M H 2 +H i ∼ 8 M sun , while they anti-correlate with each other for cold-gas-rich galaxies. This cold-hot gas relationship can be explained in a scenario of early-type galaxy evolution, with the leftover cold gas from the precursor star-forming galaxy mainly removed by the long-lasting Type Ia supernova (SN) feedback. The two different trends for cold-gas-rich and cold-gas-poor galaxies may be the results of the initial fast decreasing SN rate and the later fast decreasing mass loading to hot gas, respectively.

BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

International Nuclear Information System (INIS)

Unknown

1999-01-01

The U.S. Department of Energy (DOE), Federal Energy Technology Center (FETC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn(sub 2) TiO(sub 4) or ZnTiO(sub 3)), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO(sub 2)), is currently one of the leading sorbents. Overall chemical reactions with Zn(sub 2) TiO(sub 4) during the desulfurization (sulfidation)-regeneration cycle are shown below: Sulfidation: Zn(sub 2) TiO(sub 4)+ 2H(sub 2)S(yields) 2ZnS+ TiO(sub 2)+ 2H(sub 2)O; Regeneration: 2ZnS+ TiO(sub 2)+ 3O(sub 2)(yields) Zn(sub 2) TiO(sub 4)+ 2SO(sub 2) The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO(sub 2)

The Interaction of Hot and Cold Gas in the Disk and Halo of Galaxies

Science.gov (United States)

Slavin, Jonathan; Salamon, Michael (Technical Monitor)

2004-01-01

Most of the thermal energy in the Galaxy and perhaps most of the baryons in the Universe are found in hot (log T approximately 5.5 - 7) gas. Hot gas is detected in the local interstellar medium, in supernova remnants (SNR), the Galactic halo, galaxy clusters and the intergalactic medium (IGM). In our own Galaxy, hot gas exists in large superbubbles up to several hundred pc in diameter that locally dominate the interstellar medium (ISM) and determine its thermal and dynamic evolution. While X-ray observations using ROSAT, Chandra and XMM have allowed us to make dramatic progress in mapping out the morphology of the hot gas and in understanding some of its spectral characteristics, there remain fundamental questions that are unanswered. Chief among these questions is the way that hot gas interacts with cooler phase gas and the effects these interactions have on hot gas energetics. The theoretical investigations we proposed in this grant aim to explore these interactions and to develop observational diagnostics that will allow us to gain much improved information on the evolution of hot gas in the disk and halo of galaxies. The first of the series of investigations that we proposed was a thorough exploration of turbulent mixing layers and cloud evaporation. We proposed to employ a multi-dimensional hydrodynamical code that includes non-equilibrium ionization (NEI), radiative cooling and thermal conduction. These models are to be applied to high velocity clouds in our galactic halo that are seen to have O VI by FUSE (Sembach et ai. 2000) and other clouds for which sufficient constraining observations exist.

Advanced SiC/SiC Ceramic Composites For Gas-Turbine Engine Components

Science.gov (United States)

Yun, H. M.; DiCarlo, J. A.; Easler, T. E.

2004-01-01

NASA Glenn Research Center (GRC) is developing a variety of advanced SiC/SiC ceramic composite (ASC) systems that allow these materials to operate for hundreds of hours under stress in air at temperatures approaching 2700 F. These SiC/SiC composite systems are lightweight (approximately 30% metal density) and, in comparison to monolithic ceramics and carbon fiber-reinforced ceramic composites, are able to reliably retain their structural properties for long times under aggressive gas-turbine engine environments. The key for the ASC systems is related first to the NASA development of the Sylramic-iBN Sic fiber, which displays higher thermal stability than any other SiC- based ceramic fibers and possesses an in-situ grown BN surface layer for higher environmental durability. This fiber is simply derived from Sylramic Sic fiber type that is currently produced at ATK COI Ceramics (COIC). Further capability is then derived by using chemical vapor infiltration (CVI) and/or polymer infiltration and pyrolysis (PIP) to form a Sic-based matrix with high creep and rupture resistance as well as high thermal conductivity. The objectives of this study were (1) to optimize the constituents and processing parameters for a Sylramic-iBN fiber reinforced ceramic composite system in which the Sic-based matrix is formed at COIC almost entirely by PIP (full PIP approach), (2) to evaluate the properties of this system in comparison to other 2700 F Sylramic-iBN systems in which the matrix is formed by full CVI and CVI + PIP, and (3) to examine the pros and cons of the full PIP approach for fabricating hot-section engine components. A key goal is the development of a composite system with low porosity, thereby providing high modulus, high matrix cracking strength, high interlaminar strength, and high thermal conductivity, a major property requirement for engine components that will experience high thermal gradients during service. Other key composite property goals are demonstration at

Bench-Scale Demonstration of Hot-Gas Desulfurization Technology

International Nuclear Information System (INIS)

Portzer, Jeffrey W.; Gangwal, Santosh K.

1997-01-01

Prior to the current project, development of the DSRP was done in a laboratory setting, using synthetic gas mixtures to simulate the regeneration off-gas and coal gas feeds. The objective of the current work is to further the development of zinc titanate fluidized-bed desulfurization (ZTFBD) and the DSRP for hot-gas cleanup by testing with actual coal gas. The objectives of this project are to: (1) Develop and test an integrated, skid-mounted, bench-scale ZTFBD/DSRP reactor system with a slipstream of actual coal gas; (2) Test the bench-scale DSRP over an extended period with a slipstream of actual coal gas to quantify the degradation in performance, if any, caused by the trace contaminants present in coal gas (including heavy metals, chlorides, fluorides, and ammonia); (3) Expose the DSRP catalyst to actual coal gas for extended periods and then test its activity in a laboratory reactor to quantify the degradation in performance, if any, caused by static exposure to the trace contaminants in coal gas; (4) Design and fabricate a six-fold larger-scale DSRP reactor system for future slipstream testing; (5) Further develop the fluidized-bed DSRP to handle high concentrations (up to 14 percent) of SO 2 that are likely to be encountered when pure air is used for regeneration of desulfurization sorbents; and (6) Conduct extended field testing of the 6X DSRP reactor with actual coal gas and high concentrations of SO 2 . The accomplishment of the first three objectives--testing the DSRP with actual coal gas, integration with hot-gas desulfurization, and catalyst exposure testing--was described previously (Portzer and Gangwal, 1994, 1995; Portzer et al., 1996). This paper summarizes the results of previous work and describes the current activities and plans to accomplish the remaining objectives

Method of removing hydrogen sulphide from hot gas mixtures

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.; Yumura, M.

1987-12-22

Hydrogen sulphide can be removed from hot gas mixtures by contacting the hot gas mixture at temperatures in the range of 500-900/sup 0/C with an adsorbent consisting of managanese nodules. The nodules may contain additional calcium cations. In sulphided form, the nodules are catalytically active for hydrogen sulphide decomposition to produce hydrogen. Regeneration of the adsorbent can be accomplished by roasting in an oxidizing atmosphere. The nodules can be used to treat gaseous mixtures containing up to 20% hydrogen sulfide, for example, gases produced during pyrolysis, cracking, coking, and hydrotreating processes. Experiments using the processes described in this patent are also outlined. 6 tabs.

Transition duct system with arcuate ceramic liner for delivering hot-temperature gases in a combustion turbine engine

Energy Technology Data Exchange (ETDEWEB)

Wiebe, David J.

2017-11-07

A transition duct system (10) for delivering hot-temperature gases from a plurality of combustors in a combustion turbine engine is provided. The system includes an exit piece (16) for each combustor. The exit piece may include an arcuate connecting segment (36). An arcuate ceramic liner (60) may be inwardly disposed onto a metal outer shell (38) along the arcuate connecting segment of the exit piece. Structural arrangements are provided to securely attach the ceramic liner in the presence of substantial flow path pressurization. Cost-effective serviceability of the transition duct systems is realizable since the liner can be readily removed and replaced as needed.

HOT GAS HALOS AROUND DISK GALAXIES: CONFRONTING COSMOLOGICAL SIMULATIONS WITH OBSERVATIONS

International Nuclear Information System (INIS)

Rasmussen, Jesper; Sommer-Larsen, Jesper; Pedersen, Kristian; Toft, Sune; Grove, Lisbeth F.; Benson, Andrew; Bower, Richard G.

2009-01-01

Models of disk galaxy formation commonly predict the existence of an extended reservoir of accreted hot gas surrounding massive spirals at low redshift. As a test of these models, we use X-ray and Hα data of the two massive, quiescent edge-on spirals NGC 5746 and NGC 5170 to investigate the amount and origin of any hot gas in their halos. Contrary to our earlier claim, the Chandra analysis of NGC 5746, employing more recent calibration data, does not reveal any significant evidence for diffuse X-ray emission outside the optical disk, with a 3σ upper limit to the halo X-ray luminosity of 4 x 10 39 erg s -1 . An identical study of the less massive NGC 5170 also fails to detect any extraplanar X-ray emission. By extracting hot halo properties of disk galaxies formed in cosmological hydrodynamical simulations, we compare these results to expectations for cosmological accretion of hot gas by spirals. For Milky-Way-sized galaxies, these high-resolution simulations predict hot halo X-ray luminosities which are lower by a factor of ∼2 compared to our earlier results reported by Toft et al. We find the new simulation predictions to be consistent with our observational constraints for both NGC 5746 and NGC 5170, while also confirming that the hot gas detected so far around more actively star-forming spirals is in general probably associated with stellar activity in the disk. Observational results on quiescent disk galaxies at the high-mass end are nevertheless providing powerful constraints on theoretical predictions, and hence on the assumed input physics in numerical studies of disk galaxy formation and evolution.

Potential for preparation of hot gas cleanup sorbents from spent hydroprocessing catalysts

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.; Biagini, M. [Canada Centre for Mineral and Energy Technology, Ottawa, ON (Canada). Energy Research Labs.

1996-01-01

Three spent-decoked hydroprocessing catalysts and two corresponding fresh catalysts were tested as hot gas clean-up sorbents and compared with the zinc ferrite using a simulated coal gasification gas mixture. The catalysts deposited only by coke exhibited relatively good cleaning efficiency. The catalyst deposited by coke and metals such as vanadium and nickel was less efficient. The useful life of the spent hydroprocessing catalysts may be extended if utilized as hot gas clean-up sorbents. 12 refs., 3 figs., 4 tabs.

A study on the characteristics of the flow distribution in the Module Ceramic Filter during filter cleaning

International Nuclear Information System (INIS)

Chung, Jin-Do; Kim, Jang-Woo; Chung, Hwi-Bok; Im, Byoung-Uk; Chung, Eun-Ho; Yoon, Sang-Wook

2010-01-01

Ceramic filter has demonstrated as an attractive system to improve the efficiency and to reduce the effluent pollutants. Removal of particulates from the hot gas stream is very important in air pollution control. In particular, the elimination of the particulate matters discharged from a gas turbine at high temperature can prevent the corrosion the Integrated Gasification Combined Cycle. In this study, a Lab. scale test and numerical simulation were carried out to comprehend the relationship between pulse jet pressure and recovery of pressure drop and to characterize the reverse cleaning flow through a ceramic filter. (author)

Cosmic X-ray background from hot gas

International Nuclear Information System (INIS)

Rogers, R.D.; Field, G.B.

1991-01-01

This paper considers constraints on models of the cosmic X-ray background (XRB) in which the XRB is produced by optically thin thermal bremsstrahlung from hot gas. It is shown that models in which the gas is gravitationally confined in a spherical configuration and is heated only once are contradicted by the observed number of gravitationally lensed quasars together with the lower limit on the number of XRB sources required by limits on fluctuations in the XRB and the cosmic microwave background. In addition, it is shown that, for models in which the gas is not gravitationally confined, the expansion time of the gas is much shorter than the radiative cooling time, so that such models cannot explain the XRB. It is concluded that thermal bremsstrahlung models cannot account for the XRB if the emitting gas is heated only once. 31 refs

A technology development summary for the AGT101 Advanced Gas Turbine Program

Energy Technology Data Exchange (ETDEWEB)

Boyd, G.L.; Kidwell, J.R.; Kreiner, D.M.

1987-01-01

Since the program initiation in October 1979, the Garrett/Ford Advanced Gas Turbine Program, designated AGT101, has made significant progress in developing ceramic technology for gas turbine applications. Successful component development has resulted in engine tests with an all ceramic hot section to temperatures up to 2200F (1204C) and full speed operation to 100,000 rpm (turbine rotor tip speed of 2300 ft/sec (701 m/s)). An 85-hour test was performed on an all ceramic engine at 2200F (1204C) turbine inlet temperature. These engine tests represent important first steps in the development of ceramic materials and technology. Engine evaluation was preceded by important component development. Activities included aerodynamic component evaluation and development of a high temperature foil bearing to support the ceramic turbine rotor. Development of low leakage regenerator seals and static ceramic seals in this high temperature environment were critical to engine performance.

Gas phase fractionation method using porous ceramic membrane

Science.gov (United States)

Peterson, Reid A.; Hill, Jr., Charles G.; Anderson, Marc A.

1996-01-01

Flaw-free porous ceramic membranes fabricated from metal sols and coated onto a porous support are advantageously used in gas phase fractionation methods. Mean pore diameters of less than 40 .ANG., preferably 5-20 .ANG. and most preferably about 15 .ANG., are permeable at lower pressures than existing membranes. Condensation of gases in small pores and non-Knudsen membrane transport mechanisms are employed to facilitate and increase membrane permeability and permselectivity.

Hot impact densification (HID) - a new method of producing ceramic nuclear fuel pellets with tight dimensional tolerances

International Nuclear Information System (INIS)

Hrovat, M.; Rachor, L.; Muehling, G.; Vollath, D.; Zimmermann, H.

1984-01-01

The hot impact densification (HID) is a new powerful method for producing ceramic fuel pellets for nuclear reactors. Green ceramic bodies are directly processed to pellets by high speed shaping in the plastic temperature region of ceramic material. Opposed to the well established press sintering procedure it can be heated, densified, and cooled by orders of magnitude faster. Therefore, at high throughputs, small equipment dimensions become possible. The fuel pellets produced meet all requirements, particular the dimensional tolerances achieved are very closed, consequently circular grinding is omitted. Furthermore, the relatively high temperature level of the impact pressing favors the mixed crystal formation of uranium and plutonium oxide. This improves the solubility of the fuel in nitric acid, an essential point at reprocessing. A prototype facility is designed so that automatic fabrication in continuous operation will be possible. The target working cycle for a fuel pellet is in the range of some seconds. (orig.)

Composite ceramic blade for a gas turbine

Energy Technology Data Exchange (ETDEWEB)

Rossmann, A; Hoffmueller, W; Krueger, W

1980-06-26

The gas turbine blade consists of a supporting metal core which has at its lower end a modelled root and a profile blade made of ceramics enclosing it at some distance. The invention deals with a reliable connection between these two parts of the rotor blade: from the top end of the blade core a head protrudes supporting the thin-walled profile blade from below with a projection each pointing into the interior. The design of the projections and supporting surfaces is described and illustrated by drawings.

Ceramic membranes for gas processing in coal gasification

Energy Technology Data Exchange (ETDEWEB)

Smart, S.; Lin, C.X.C.; Ding, L.; Thambimuthu, K.; da Costa, J.C.D. [University of Queensland, Brisbane, Qld. (Australia)

2010-07-01

Pre-combustion options via coal gasification, especially integrated gasification combined cycle (IGCC) processes, are attracting the attention of governments, industry and the research community as an attractive alternative to conventional power generation. It is possible to build an IGCC plant with CCS with conventional technologies however; these processes are energy intensive and likely to reduce power plant efficiencies. Novel ceramic membrane technologies, in particular molecular sieving silica (MSS) and pervoskite membranes, offer the opportunity to reduce efficiency losses by separating gases at high temperatures and pressures. MSS membranes can be made preferentially selective for H{sub 2}, enabling both enhanced production, via a water-gas shift membrane reactor, and recovery of H{sub 2} from the syngas stream at high temperatures. They also allow CO{sub 2} to be concentrated at high pressures, reducing the compression loads for transportation and enabling simple integration with CO{sub 2} storage or sequestration operations. Perovskite membranes provide a viable alternative to cryogenic distillation for air separation by delivering the tonnage of oxygen required for coal gasification at a reduced cost. In this review we examine ceramic membrane technologies for high temperature gas separation and discuss the operational, mechanical, design and process considerations necessary for their successful integration into IGCC with CCS systems.

Texture studies of hot-pressed K2Pb4Nb10O30 ceramics

International Nuclear Information System (INIS)

Filip'ev, V.S.; Zav'yalov, V.P.; Bunina, O.A.; Gavrilyachenko, S.V.; Fesenko, E.G.

1984-01-01

An X-ray diffraction analysis was used to investigate the texture in sampl es of K 2 Pb 4 Nb 10 O 30 ferroelectric produced by powder hot pressing and sintering at 1370-1500 k. A spontaneous formation of the secondary texture during ferroelectric phase transformation was revealed. An important role of internal stresses in the secondary texture formation was supported. The ceramic s with a high-grade texture is noted to be characterized by a high anisotropy of dielectric and piezoelectric properties, its parameters approaching to those of a monocrystal

Investigation of a ceramic vane with a metal disk thermal and mechanical contact in a gas turbine impeller

Directory of Open Access Journals (Sweden)

Resnick S.V.

2015-01-01

Full Text Available Promising directions of a new generation gas turbine engines development include using in gas turbines ceramic materials blades with high strength, thermal and chemical stability. One of the serious problems in developing such motors is insufficient knowledge of contact phenomena occurring in ceramic and metal details connection nodes. This work presents the numerical modeling results of thermal processes on ceramic and metal details rough boundaries. The investigation results are used in conducting experimental researches in conditions reproducing operating.

Synthesis of crystalline ceramics for actinide immobilisation

International Nuclear Information System (INIS)

Burakov, B.; Gribova, V.; Kitsay, A.; Ojovan, M.; Hyatt, N.C.; Stennett, M.C.

2007-01-01

Methods for the synthesis of ceramic wasteforms for the immobilization of actinides are common to those for non-radioactive ceramics: hot uniaxial pressing (HUP); hot isostatic pressing (HIP); cold pressing followed by sintering; melting (for some specific ceramics, such as garnet/perovskite composites). Synthesis of ceramics doped with radionuclides is characterized with some important considerations: all the radionuclides should be incorporated into crystalline structure of durable host-phases in the form of solid solutions and no separate phases of radionuclides should be present in the matrix of final ceramic wasteform; all procedures of starting precursor preparation and ceramic synthesis should follow safety requirements of nuclear industry. Synthesis methods that avoid the use of very high temperatures and pressures and are easily accomplished within the environment of a glove-box or hot cell are preferable. Knowledge transfer between the V. G. Khlopin Radium Institute (KRI, Russia) and Immobilisation Science Laboratory (ISL, UK) was facilitated in the framework of a joint project supported by UK Royal Society. In order to introduce methods of precursor preparation and ceramic synthesis we selected well-known procedures readily deployable in radiochemical processing plants. We accounted that training should include main types of ceramic wasteforms which are currently discussed for industrial applications. (authors)

Development of Nano-crystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases

Energy Technology Data Exchange (ETDEWEB)

Xiao, Hai [Missouri Univ. of Science and Technology, Rolla, MO (United States); Dong, Junhang [Univ. of Cincinnati, OH (United States); Lin, Jerry [Arizona State Univ., Tempe, AZ (United States); Romero, Van [New Mexico Institute of Mining and Technology, Socorro, NM (United States)

2012-03-01

This is a final technical report for the first project year from July 1, 2005 to Jan 31, 2012 for DoE/NETL funded project DE-FC26-05NT42439: Development of Nanocrystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases. This report summarizes the technical progresses and achievements towards the development of novel nanocrystalline doped ceramic material-enabled optical fiber sensors for in situ and real time monitoring the gas composition of flue or hot gas streams involved in fossil-fuel based power generation and hydrogen production.

Evaluation of hot hardness, creep, fatigue and fracture properties of zirconia ceramics by an indentation technique

International Nuclear Information System (INIS)

Kutty, T.R.G.; Ganguly, C.; Upadhyaya, D.D.

1996-01-01

Zirconia ceramics have wide range engineering applications at room and elevated temperatures. For understanding the mechanical behaviour, the indentation technique was adapted for quick evaluation of hot hardness, creep, fatigue and fracture properties. A Vicker's diamond indentor with 10 N load was employed for hot hardness and creep measurement up to 1300 deg. The fatigue data were evaluated at room temperature by repeated indentation with a constant load (10-2500N) at the same location for a dwell time of 5s until it resulted in the formation of a lateral chip on the sample surface. Thus, the number of cycles for chip formation at a specific indentation load was obtained. The fracture toughness was evaluated at room temperature with a load of 300N using a Vicker's diamond indentor. The results of hot hardness, creep, fatigue, and fracture data ol 3Y-TZP and Mg-PSZ are discussed along with their microstructural features. (authors)

Energy Requirement and Comfort of Gas- and Electric-powered Hot-water Systems

International Nuclear Information System (INIS)

Luedemann, B.; Schmitz, G.

1999-01-01

In view of the continuous reduction in the specific heating energy demand of new buildings the power demand for hot-water supply increasingly dominates the heating supply of residential buildings. Furthermore, the German energy-savings-regulation 2000 (ESVO) is intended to evaluate the techniques installed such as domestic heating or hot-water supply within an overall energetic view of the building. Planning advice for domestic heating, ventilation and hot-water systems in gas-heated, low-energy buildings has therefore been developed in a common research project of the Technical University of Hamburg Harburg (TUHH) and four energy supply companies. In this article different gas-or electricity-based hot-water systems in one family houses and multiple family houses are compared with one another with regard to the aspects of comfort and power requirements considering the user's behaviour. (author)

Hot Gas Cleanup Test Facility for gasification and pressurized combustion. Quarterly report, October--December 1994

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-02-01

The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The major particulate control device issues to be addressed include the integration of the particulate control devices into coal utilization systems, on-line cleaning techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. The major emphasis during this reporting period was continuing the detailed design of the facility and integrating the particulate control devices (PCDs) into structural and process designs. Substantial progress in underground construction activities was achieved during the quarter. Delivery and construction of coal handling and process structural steel began during the quarter. Delivery and construction of coal handling and process structural steel began during the quarter. MWK equipment at the grade level and the first tier are being set in the structure.

Improved polyphase ceramic form for high-level defense nuclear waste

International Nuclear Information System (INIS)

Harker, A.B.; Morgan, P.E.D.; Clarke, D.R.; Flintoff, J.J.; Shaw, T.M.

1983-01-01

An improved ceramic nuclear waste form and fabrication process have been developed using simulated Savannah River Plant defense high-level waste compositions. The waste form provides flexibility with respect to processing conditions while exhibiting superior resistance to ground water leaching than other currently proposed forms. The ceramic, consolidated by hot-isostatic pressing at 1040 0 C and 10,000 psi, is composed of six major phases, nepheline, zirconolite, a murataite-type cubic phase, magnetite-type spinel, a magnetoplumbite solid solution, and perovskite. The waste form provides multiple crystal lattice sites for the waste elements, minimizes amorphous intergranular material, and can accommodate waste loadings in excess of 60 wt %. The fabrication of the ceramic can be accomplished with existing manufacturing technology and eliminates the effects of radionuclide volatilization and off-gas induced corrosion experienced with the molten processes for vitreous form production

Efficiency enhancement in IGCC power plants with air-blown gasification and hot gas clean-up

International Nuclear Information System (INIS)

Giuffrida, Antonio; Romano, Matteo C.; Lozza, Giovanni

2013-01-01

Air-blown IGCC systems with hot fuel gas clean-up are investigated. In detail, the gas clean-up station consists of two reactors: in the first, the raw syngas exiting the gasifier and passed through high-temperature syngas coolers is desulfurized by means of a zinc oxide-based sorbent, whereas in the second the sulfided sorbent is duly regenerated. The hot fuel gas clean-up station releases H 2 S-free syngas, which is ready to fuel the combustion turbine after hot gas filtration, and a SO 2 -laden stream, which is successively treated in a wet scrubber. A thermodynamic analysis of two air-blown IGCC systems, the first with cold fuel gas clean-up and the second with hot fuel gas clean-up, both with a state-of-the-art combustion turbine as topping cycle, shows that it is possible to obtain a really attractive net efficiency (more than 51%) for the second system, with significant improvements in comparison with the first system. Nevertheless, higher efficiency is accomplished with a small reduction in the power output and no sensible efficiency improvements seem to be appreciated when the desulfurization temperature increases. Other IGCC systems, with an advanced 1500 °C-class combustion turbine as the result of technology improvements, are investigated as well, with efficiency as high as 53%. - Highlights: ► Hot fuel gas clean-up is a highly favorable technology for IGCC concepts. ► Significant IGCC efficiency improvements are possible with hot fuel gas clean-up. ► Size reductions of several IGCC components are possible. ► Higher desulfurization temperatures do not sensibly affect IGCC efficiency. ► IGCC efficiency as high as 53% is possible with a 1500°C-class combustion turbine

High-BTU gas production from tar-bearing hot coke oven gas over iron catalyst

Energy Technology Data Exchange (ETDEWEB)

L.Y. Li; K. Morishita; T. Takarada [Gunma University, Gunma (Japan). Department of Biological and Chemical Engineering

2005-07-01

To utilize the tar-bearing hot coke oven gas (the by-product of coke making process) more effectively, a process was developed by converting the hot coke oven gas into a methane rich high-BTU gas over iron-bearing catalysts. The catalytic behaviour of Indonesian limonite ore was mainly discussed. For a reference, a conventional nickel catalyst (Ni/Al{sub 2}O{sub 3}) was employed. Laboratory scale tests were carried out in a two-stage fixed-bed reactor at ambient pressure. A bituminous coal sample was heated at first stage, the volatiles was carried by feed gas and decomposed at second stage. The limonite promoted hydropyrolysis of coal volatiles similar to Ni/Al{sub 2}O{sub 3} catalyst. High yields of total product gas and methane were obtained at 50 vol.% hydrogen atmosphere with a feed gas of 60 ml min{sup -1} hydrogen and 60 ml min{sup -1} nitrogen. After experiments, hydrocarbons heavier than ethane were not observed. Also that, carbon balance was more than 99.8% in coal char, product gases and carbon deposits. It was considered that coal volatiles converted into light gases and carbon almost completely in catalyst bed. Yields of product gas and methane depended upon catalytic temperature. At 923 K, the maximum yield of product gas was achieved at 74.3% for limonite catalyst on carbon balance with methane 83.2 vol.% of the carbonaceous gas products. Comparing with limonite, Fe/Al{sub 2}O{sub 3} and BOF dust samples showed low activities on coal volatiles catalytic decomposition. 21 refs., 5 figs., 3 tabs.

Panel report on high temperature ceramics

Energy Technology Data Exchange (ETDEWEB)

Nolet, T C [ed.

1979-01-01

Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

Olivine, dolomite and ceramic filters in one vessel to produce clean gas from biomass.

Science.gov (United States)

Rapagnà, Sergio; Gallucci, Katia; Foscolo, Pier Ugo

2018-01-01

Heavy organic compounds produced during almond shells gasification in a steam and/or air atmosphere, usually called tar, are drastically reduced in the product gas by using simultaneously in one vessel a ceramic filter placed in the freeboard and a mixture of olivine and dolomite particles in the fluidized bed of the gasifier. The content of tar in the product gas during a reference gasification test with air, in presence of fresh olivine particles only, was 8600mg/Nm 3 of dry gas. By gasifying biomass with steam at the same temperature level of 820°C in a bed of olivine and dolomite (20% by weight), and in the presence of a catalytic ceramic filter inserted in the freeboard of the fluidized bed gasifier, the level of tar was brought down to 57mg/Nm 3 of dry producct gas, with a decrease of more than two orders of magnitude. Copyright © 2017 Elsevier Ltd. All rights reserved.

Modelling of hot surface ignition within gas turbines subject to flammable gas in the intake

DEFF Research Database (Denmark)

Pedersen, Lea Duedahl; Nielsen, Kenny Krogh; Yin, Chungen

2017-01-01

Controlling risks associated with fires and explosions from leaks of flammable fluids at oil and gas facilities is paramount to ensuring safe operations. The gas turbine is a significant potential source of ignition; however, the residual risk is still not adequately understood. A model has been...... but decreases with increase in initial mixture temperature and pressure. The model shows a great potential in reliable prediction of the risk of hot surface ignition within gas turbines in the oil and gas industry. In the future, a dedicated experimental study will be performed not only to improve...

Hot gas cleanup test facility for gasification and pressurized combustion. Quarterly technical progress report, July 1--September 30, 1992

Energy Technology Data Exchange (ETDEWEB)

1992-12-31

The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The major particulate control device issues to be addressed include the integration of the particulate control devices into coal utilization systems, on-line cleaning techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the existing Transport Reactor gas source and Hot Gas Cleanup Units: Carbonizer/Pressurized Circulating Fluidized Bed Gas Source; hot Gas Cleanup Units to mate to all gas streams; and Combustion Gas Turbine. Fuel Cell and associated gas treatment. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF).

AGT 101 - Advanced Gas Turbine technology update

Energy Technology Data Exchange (ETDEWEB)

Kidwell, J.R.; Kreiner, D.M.

1985-03-01

The Advanced Gas Turbine (AGT) 101 program has made significant progress during 1984 in ceramic component and engine test bed development, including initial ceramic engine testing. All ceramic components for the AGT 101 (1644 K) engine are now undergoing development. Ceramic structures have been undergoing extensive analysis, design modification, and rig testing. AGT 101 (1644 K) start capability has been demonstrated in rig tests. Also, 1644 K steady-state testing has been initiated in the test rigs to obtain a better understanding of ceramics in that environment. The ceramic turbine rotor has progressed through cold spin test 12,040 rad/sec and hot turbine rig test, and is currently in initial phases of engine test. Over 400 hours of engine testing is expected by March 1985, including approximately 150 hours of operation and 50 starts on the 1422 K engine. All activities are progressing toward 1644 K engine testing in mid-1985.

Fiscal 2000 survey report. Basic research on hot molding of amorphous ceramics; 2000 nendo amorphous netsukan ceramics seikeiho ni kansuru kiso kenkyu chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Experiments were conducted on the plasticity processing of heat resistant ceramics making use of the viscous deformation of amorphous ceramics in the supercooled liquid temperature domain. Concerning the preparation of powder of amorphous ceramics, the plasma rotating electrode method of Institute for Materials Research, Tohoku University, was employed, and a bamboo leaf shaped amorphous flake was successfully fabricated by increasing the arc discharge current. In a search of texture easy to turn amorphous, it was observed that Al{sub 2}O{sub 3}-La{sub 2}O{sub 3} had a supercooled liquid domain of as large as 70K, and this enabled a conclusion that it was a promising candidate for hot molding in a supercooled liquid domain. In an experiment of molding in a supercooled liquid domain, Al{sub 2}O{sub 3}-Gd{sub 2}O{sub 3} was used in a press molding process. As the result, a compact bulk mold was obtained in a temperature domain far lower than in the case of conventional sintering. Crystallization had already advanced in all the molds experimentally fabricated by press molding, and this disabled a study of characteristics to be exhibited by an amorphous mold, but it was found that they had a compressive strength of approximately 1,800MPa. (NEDO)

Hot Corrosion Test Facility at the NASA Lewis Special Projects Laboratory

Science.gov (United States)

Robinson, Raymond C.; Cuy, Michael D.

1994-01-01

The Hot Corrosion Test Facility (HCTF) at the NASA Lewis Special Projects Laboratory (SPL) is a high-velocity, pressurized burner rig currently used to evaluate the environmental durability of advanced ceramic materials such as SiC and Si3N4. The HCTF uses laboratory service air which is preheated, mixed with jet fuel, and ignited to simulate the conditions of a gas turbine engine. Air, fuel, and water systems are computer-controlled to maintain test conditions which include maximum air flows of 250 kg/hr (550 lbm/hr), pressures of 100-600 kPa (1-6 atm), and gas temperatures exceeding 1500 C (2732 F). The HCTF provides a relatively inexpensive, yet sophisticated means for researchers to study the high-temperature oxidation of advanced materials, and the injection of a salt solution provides the added capability of conducting hot corrosion studies.

Cooling of gas turbines IX : cooling effects from use of ceramic coatings on water-cooled turbine blades

Science.gov (United States)

Brown, W Byron; Livingood, John N B

1948-01-01

The hottest part of a turbine blade is likely to be the trailing portion. When the blades are cooled and when water is used as the coolant, the cooling passages are placed as close as possible to the trailing edge in order to cool this portion. In some cases, however, the trailing portion of the blade is so narrow, for aerodynamic reasons, that water passages cannot be located very near the trailing edge. Because ceramic coatings offer the possibility of protection for the trailing part of such narrow blades, a theoretical study has been made of the cooling effect of a ceramic coating on: (1) the blade-metal temperature when the gas temperature is unchanged, and (2) the gas temperature when the metal temperature is unchanged. Comparison is also made between the changes in the blade or gas temperatures produced by ceramic coatings and the changes produced by moving the cooling passages nearer the trailing edge. This comparison was made to provide a standard for evaluating the gains obtainable with ceramic coatings as compared to those obtainable by constructing the turbine blade in such a manner that water passages could be located very near the trailing edge.

Ceramic containers for spent nuclear fuel. II. Reactions between TiO2 and the steel canning during hot isostatic processing

International Nuclear Information System (INIS)

Bergman, B.; Forberg, S.

1984-01-01

Rutile was selected for some practical studies of processing and properties of ceramic containers. Hot isostatic pressing at 1280 0 C has resulted in reaction zones between the TiO 2 powder and the steel canning. The phases ilmenite, pseudobrookite, rutile, and iron have been identified by x-ray diffraction and by microprobe analysis. The microstructures have been interpreted by classical metallographic methods, and some microstructures obtained by hot pressing and rapid cooling have also been examined for purposes of comparison. Some implications of the microstructures have been discussed in terms of microcracking and slow crack growth. 13 refs., 7 figs

Prototype Development of Remote Operated Hot Uniaxial Press (ROHUP) to Fabricate Advanced Tc-99 Bearing Ceramic Waste Forms - 13381

Energy Technology Data Exchange (ETDEWEB)

Alaniz, Ariana J.; Delgado, Luc R.; Werbick, Brett M. [University of Nevada - Las Vegas, Howard R. Hughes College of Engineering, 4505 S. Maryland Parkway, Box 454009, Las Vegas, NV 89154-4009 (United States); Hartmann, Thomas [University of Nevada - Las Vegas, Harry Reid Canter, 4505 S. Maryland Parkway, Box 454009, Las Vegas, NV 89154-4009 (United States)

2013-07-01

The objective of this senior student project is to design and build a prototype construction of a machine that simultaneously provides the proper pressure and temperature parameters to sinter ceramic powders in-situ to create pellets of rather high densities of above 90% (theoretical). This ROHUP (Remote Operated Hot Uniaxial Press) device is designed specifically to fabricate advanced ceramic Tc-99 bearing waste forms and therefore radiological barriers have been included in the system. The HUP features electronic control and feedback systems to set and monitor pressure, load, and temperature parameters. This device operates wirelessly via portable computer using Bluetooth{sup R} technology. The HUP device is designed to fit in a standard atmosphere controlled glove box to further allow sintering under inert conditions (e.g. under Ar, He, N{sub 2}). This will further allow utilizing this HUP for other potential applications, including radioactive samples, novel ceramic waste forms, advanced oxide fuels, air-sensitive samples, metallic systems, advanced powder metallurgy, diffusion experiments and more. (authors)

Facilitated transport ceramic membranes for high-temperature gas cleanup. Final report, February 1990--April 1994

Energy Technology Data Exchange (ETDEWEB)

Quinn, R.; Minford, E.; Damle, A.S.; Gangwal, S.K.; Hart, B.A.

1994-04-01

The objective of this program was to demonstrate the feasibility of developing high temperature, high pressure, facilitated transport ceramic membranes to control gaseous contaminants in Integrated Gasification Combined Cycle (IGCC) power generation systems. Meeting this objective requires that the contaminant gas H{sub 2}S be removed from an IGCC gas mixture without a substantial loss of the other gaseous components, specifically H{sub 2} and CH{sub 4}. As described above this requires consideration of other, nonconventional types of membranes. The solution evaluated in this program involved the use of facilitated transport membranes consisting of molten mixtures of alkali and alkaline earth carbonate salts immobilized in a microporous ceramic support. To accomplish this objective, Air Products and Chemicals, Inc., Golden Technologies Company Inc., and Research Triangle Institute worked together to develop and test high temperature facilitated membranes for the removal of H{sub 2}S from IGCC gas mixtures. Three basic experimental activities were pursued: (1) evaluation of the H{sub 2}S chemistry of a variety of alkali and alkaline earth carbonate salt mixtures; (2) development of microporous ceramic materials which were chemically and physically compatible with molten carbonate salt mixtures under IGCC conditions and which could function as a host to support a molten carbonate mixture and; (3) fabrication of molten carbonate/ceramic immobilized liquid membranes and evaluation of these membranes under conditions approximating those found in the intended application. Results of these activities are presented.

Status of the Ford program to evaluate ceramics for stator applications in automotive gas turbine engines

Science.gov (United States)

Trela, W.

1980-01-01

The paper reviews the progress of the major technical tasks of the DOE/NASA/Ford program Evaluation of Ceramics for Stator Applications in Automotive Gas Turbine Engines: reliability prediction, stator fabrication, material characterization, and stator evaluation. A fast fracture reliability model was prepared for a one-piece ceramic stator. Periodic inspection results are presented.

Mechanical properties and porosity of dental glass-ceramics hot-pressed at different temperatures

Directory of Open Access Journals (Sweden)

Carla Castiglia Gonzaga

2008-09-01

Full Text Available The objective of this work was to evaluate biaxial-flexural-strength (σf, Vickers hardness (HV, fracture toughness (K Ic, Young's modulus (E, Poisson's ratio (ν and porosity (P of two commercial glass-ceramics, Empress (E1 and Empress 2 (E2, as a function of the hot-pressing temperature. Ten disks were hot-pressed at 1065, 1070, 1075 and 1080 °C for E1; and at 910, 915, 920 and 925 °C for E2. The porosity was measured by an image analyzer software and s f was determined using the piston-on-three-balls method. K Ic and HV were determined by an indentation method. Elastic constants were determined by the pulse-echo method. For E1 samples treated at different temperatures, there were no statistical differences among the values of all evaluated properties. For E2 samples treated at different temperatures, there were no statistical differences among the values of σf, E, and ν, however HV and K Ic were significantly higher for 910 and 915 °C, respectively. Regarding P, the mean value obtained for E2 for 925 °C was significantly higher compared to other temperatures.

Thermoelectric Power Generation System for Future Hybrid Vehicles Using Hot Exhaust Gas

Science.gov (United States)

Kim, Sun-Kook; Won, Byeong-Cheol; Rhi, Seok-Ho; Kim, Shi-Ho; Yoo, Jeong-Ho; Jang, Ju-Chan

2011-05-01

The present experimental and computational study investigates a new exhaust gas waste heat recovery system for hybrid vehicles, using a thermoelectric module (TEM) and heat pipes to produce electric power. It proposes a new thermoelectric generation (TEG) system, working with heat pipes to produce electricity from a limited hot surface area. The current TEG system is directly connected to the exhaust pipe, and the amount of electricity generated by the TEMs is directly proportional to their heated area. Current exhaust pipes fail to offer a sufficiently large hot surface area for the high-efficiency waste heat recovery required. To overcome this, a new TEG system has been designed to have an enlarged hot surface area by the addition of ten heat pipes, which act as highly efficient heat transfer devices and can transmit the heat to many TEMs. As designed, this new waste heat recovery system produces a maximum 350 W when the hot exhaust gas heats the evaporator surface of the heat pipe to 170°C; this promises great possibilities for application of this technology in future energy-efficient hybrid vehicles.

The origin of the hot metal-poor gas in NGC 1291 - Testing the hypothesis of gas dynamics as the cause of the gas heating

NARCIS (Netherlands)

Perez, [No Value; Freeman, K

In this paper we test the idea that the low-metallicity hot gas in the centre of NGC 1291 is heated via a dynamical process. In this scenario, the gas from the outer gas-rich ring loses energy through bar-driven shocks and falls to the centre. Heating of the gas to X-ray temperatures comes from the

HOT CELL SYSTEM FOR DETERMINING FISSION GAS RETENTION IN METALLIC FUELS

Energy Technology Data Exchange (ETDEWEB)

Sell, D. A.; Baily, C. E.; Malewitz, T. J.; Medvedev, P. G.; Porter, D. L.; Hilton, B. A.

2016-09-01

A system has been developed to perform measurements on irradiated, sodium bonded-metallic fuel elements to determine the amount of fission gas retained in the fuel material after release of the gas to the element plenum. During irradiation of metallic fuel elements, most of the fission gas developed is released from the fuel and captured in the gas plenums of the fuel elements. A significant amount of fission gas, however, remains captured in closed porosities which develop in the fuel during irradiation. Additionally, some gas is trapped in open porosity but sealed off from the plenum by frozen bond sodium after the element has cooled in the hot cell. The Retained fission Gas (RFG) system has been designed, tested and implemented to capture and measure the quantity of retained fission gas in characterized cut pieces of sodium bonded metallic fuel. Fuel pieces are loaded into the apparatus along with a prescribed amount of iron powder, which is used to create a relatively low melting, eutectic composition as the iron diffuses into the fuel. The apparatus is sealed, evacuated, and then heated to temperatures in excess of the eutectic melting point. Retained fission gas release is monitored by pressure transducers during the heating phase, thus monitoring for release of fission gas as first the bond sodium melts and then the fuel. A separate hot cell system is used to sample the gas in the apparatus and also characterize the volume of the apparatus thus permitting the calculation of the total fission gas release from the fuel element samples along with analysis of the gas composition.

Ceramic membranes applied in separation of hot gases; Membranas Ceramicas para Separacion de Gases en Caliente

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-07-01

The aim of this project is to develop and evaluate inorganic membranes of a ceramic type, with nanometric pore size, applied in separation of contaminants and fuel enrichment, gas mixture in coal gasification . etc. Using ceramic materials have the advantage of being highly physical and chemical resistance, which makes these membranes more adequate then metal equivalent for these applications. A support manufacture and the development of natricum membranes technology to estimate the potential fields of applications and industrial viability of ceramic membranes are the intermediate goals so that the project could be considered successful one. The project has been carried out jointly by the following entities: TGI, S. A. (Tecnologia y Gestion de la Innovacion, Spain). CIEMAT (Centro de Investigaciones energeticas, Medioambientales y Tecnologicas, Spain) and CSIC-UAM (Centro mixto Consejo Superior de Investigaciones Cientificas-Universidad Autonoma de Madrid. Instituto de Ciencias de Materiales, Spain). The range of activities proposed in this project is to get the sufficient knowledge of preparation and behaviour of separation membranes to be able to procede to the desing and manufacture of an industrial filter. The project phases include; the ameiloration of ceramic support processing methods, the fluid dynamic evaluation, technology for membrane desing and manufacturing, the mounting (setting up) of an experimental installation for testing and evaluation. As a previous step a state of the art review about the following topics was made: high temperature inorganic membranes, technology separation mechanisms, gasifications process and its previous experience applications of membranes and determination of membranes specifications and characteristics of testing conditions. At the end a new inorganic ceramic membrane, with nanometric pore size and useful in several industrial processes (filtration, separation of contaminants, fuel enrichment, purification of gas mixtures

Long wavelength infrared radiation thermometry for non-contact temperature measurements in gas turbines

Science.gov (United States)

Manara, J.; Zipf, M.; Stark, T.; Arduini, M.; Ebert, H.-P.; Tutschke, A.; Hallam, A.; Hanspal, J.; Langley, M.; Hodge, D.; Hartmann, J.

2017-01-01

The objective of the EU project "Sensors Towards Advanced Monitoring and Control of Gas Turbine Engines (acronym STARGATE)" is the development of a suite of advanced sensors, instrumentation and related systems in order to contribute to the developing of the next generation of green and efficient gas turbine engines. One work package of the project deals with the design and development of a long wavelength infrared (LWIR) radiation thermometer for the non-contact measurement of the surface temperature of thermal barrier coatings (TBCs) during the operation of gas turbine engines. For opaque surfaces (e.g. metals or superalloys) radiation thermometers which are sensitive in the near or short wavelength infrared are used as state-of-the-art method for non-contact temperature measurements. But this is not suitable for oxide ceramic based TBCs (e.g. partially yttria stabilized zirconia) as oxide ceramics are semi-transparent in the near and short wavelength infrared spectral region. Fortunately the applied ceramic materials are non-transparent in the long wavelength infrared and additionally exhibit a high emittance in this wavelength region. Therefore, a LWIR pyrometer can be used for non-contact temperature measurements of the surfaces of TBCs as such pyrometers overcome the described limitation of existing techniques. For performing non-contact temperature measurements in gas turbines one has to know the infrared-optical properties of the applied TBCs as well as of the hot combustion gas in order to properly analyse the measurement data. For reaching a low uncertainty on the one hand the emittance of the TBC should be high (>0.9) in order to reduce reflections from the hot surrounding and on the other hand the absorbance of the hot combustion gas should be low (<0.1) in order to decrease the influence of the gas on the measured signal. This paper presents the results of the work performed by the authors with focus on the implementation of the LWIR pyrometer and the

High temperature gasification and gas cleaning – phase II of the HotVegas project

OpenAIRE

Meysel, P.; Halama, S.; Botteghi, F.; Steibel, M.; Nakonz, M.; Rück, R.; Kurowski, P.; Buttler, A.; Spliethoff, H.

2016-01-01

The primary objective of the research project HotVeGas is to lay the necessary foundations for the long-term development of future, highly efficient high-temperature gasification processes. This includes integrated hot gas cleaning and optional CO2 capture and storage for next generation IGCC power plants and processes for the development of synthetic fuels. The joint research project is funded by the German Federal Ministry of Economics and Technology and five industry partners. It is coordi...

Solar heating, cooling and domestic hot water system installed at Columbia Gas System Service Corporation, Columbus, Ohio

Science.gov (United States)

1980-01-01

The solar energy system installed in the building has 2,978 sq ft of single axis tracking, concentrating collectors and provides solar energy for space heating, space cooling and domestic hot water. A 1,200,000 Btu/hour water tube gas boiler provides hot water for space heating. Space cooling is provided by a 100 ton hot water fired absorption chiller. Domestic hot water heating is provided by a 50 gallon natural gas domestic storage water heater. Extracts from the site files, specification references, drawings, installation, operation and maintenance instructions are included.

Microstructure, hardness, corrosion resistance and porcelain shear bond strength comparison between cast and hot pressed CoCrMo alloy for metal-ceramic dental restorations.

Science.gov (United States)

Henriques, B; Soares, D; Silva, F S

2012-08-01

The purpose of this study was to compare the microstructure, hardness, corrosion resistance and metal-porcelain bond strength of a CoCrMo dental alloy obtained by two routes, cast and hot pressing. CoCrMo alloy substrates were obtained by casting and hot pressing. Substrates' microstructure was examined by the means of Optical Microscopy (OM) and by Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDS). Hardness tests were performed in a microhardness indenter. The electrochemical behavior of substrates was investigated through potentiodynamic tests in a saline solution (8g NaCl/L). Substrates were bonded to dental porcelain and metal-porcelain bond strength was assessed by the means of a shear test performed in a universal test machine (crosshead speed: 0.5 mm/min) until fracture. Fractured surfaces as well as undestroyed interface specimens were examined with Stereomicroscopy and SEM-EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The t-test (pmicrostructures whereas hot pressed specimens exhibited a typical globular microstructure with a second phase spread through the matrix. The hardness registered for hot pressed substrates was greater than that of cast specimens, 438±24HV/1 and 324±8HV/1, respectively. Hot pressed substrates showed better corrosion properties than cast ones, i.e. higher OCP; higher corrosion potential (E(corr)) and lower current densities (i(corr)). No significant difference was found (p<0.05) in metal-ceramic bond strength between cast (116.5±6.9 MPa) and hot pressed (114.2±11.9 MPa) substrates. The failure type analysis revealed an adhesive failure for all specimens. Hot pressed products arise as an alternative to cast products in dental prosthetics, as they impart enhanced mechanical and electrochemical properties to prostheses without compromising the metal-ceramic bond strength. Copyright © 2012 Elsevier Ltd. All rights reserved.

FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

OpenAIRE

Naslain , R.

1986-01-01

The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

The ATLAS(3D) project : XIX. The hot gas content of early-type galaxies: fast versus slow rotators

NARCIS (Netherlands)

Sarzi, Marc; Alatalo, Katherine; Blitz, Leo; Bois, Maxime; Bournaud, Frederic; Bureau, Martin; Cappellari, Michele; Crocker, Alison; Davies, Roger L.; Davis, Timothy A.; de Zeeuw, P. T.; Duc, Pierre-Alain; Emsellem, Eric; Khochfar, Sadegh; Krajnovic, Davor; Kuntschner, Harald; Lablanche, Pierre-Yves; McDermid, Richard M.; Morganti, Raffaella; Naab, Thorsten; Oosterloo, Tom; Scott, Nicholas; Serra, Paolo; Young, Lisa M.; Weijmans, Anne-Marie

2013-01-01

For early-type galaxies, the ability to sustain a corona of hot, X-ray-emitting gas could have played a key role in quenching their star formation history. A halo of hot gas may act as an effective shield against the acquisition of cold gas and can quickly absorb stellar mass loss material. Yet,

The ATLAS3D project - XIX. The hot gas content of early-type galaxies: fast versus slow rotators

NARCIS (Netherlands)

Sarzi, Marc; Alatalo, Katherine; Blitz, Leo; Bois, Maxime; Bournaud, Frédéric; Bureau, Martin; Cappellari, Michele; Crocker, Alison; Davies, Roger L.; Davis, Timothy A.; de Zeeuw, P. T.; Duc, Pierre-Alain; Emsellem, Eric; Khochfar, Sadegh; Krajnović, Davor; Kuntschner, Harald; Lablanche, Pierre-Yves; McDermid, Richard M.; Morganti, Raffaella; Naab, Thorsten; Oosterloo, Tom; Scott, Nicholas; Serra, Paolo; Young, Lisa M.; Weijmans, Anne-Marie

For early-type galaxies, the ability to sustain a corona of hot, X-ray-emitting gas could have played a key role in quenching their star formation history. A halo of hot gas may act as an effective shield against the acquisition of cold gas and can quickly absorb stellar mass loss material. Yet,

Transformation of Cs-IONSIV® into a ceramic wasteform by hot isostatic pressing

Science.gov (United States)

Chen, Tzu-Yu; Maddrell, Ewan R.; Hyatt, Neil C.; Gandy, Amy S.; Stennett, Martin C.; Hriljac, Joseph A.

2018-01-01

A simple method to directly convert Cs-exchanged IONSIV® IE-911 into a ceramic wasteform by hot isostatic pressing (1100 °C/190 MPa/2 hr) is presented. Two major Cs-containing phases, Cs2TiNb6O18 and Cs2ZrSi6O15, and a series of mixed oxides form. The microstructure and phase assemblage of the samples as a function of Cs content were examined using XRD, XRF, SEM and TEM/EDX. The chemical aqueous durability of the materials was investigated using the MCC-1 and PCT-B standard test methods. For HIPed Cs-IONSIV® samples, the MCC-1 normalised release rates of Cs were low rates are indicative of a safe long-term immobilisation matrix for Cs formed directly from spent IONSIV®. It was also demonstrated that the phase formation can be altered by adding Ti metal due to a controlled redox environment.

Natural gas perspectives of diffusion on the brazilian structural ceramics industry; Perspectivas de difusao do gas natural na industria brasileira de ceramica vermelha

Energy Technology Data Exchange (ETDEWEB)

Schwob, Marcelo Rousseau Valenca

2007-03-15

This study evaluates the perspectives of the natural gas (NG) used by the Brazilian structural ceramics industry (BSCI), according to technological, economic and environmental aspects. It identifies the advantages of using NG, as well as the barriers faced by this energy source. Considering the amount of NG required by the thermal demand of the BSCI processes and the average energy specific use of the furnaces in operation in Brazil, the total consumption of NG will be nearly 12.06 Mm{sup 3/}day. However, the existence of few technical and economical adequate conversion conditions for ceramics furnaces (4% of continuous furnaces) limits the previous potential to only 0.67 Mm{sup 3/}day. In addition, considering the geographic intersection of the ceramics production clusters with the natural gas distribution grid of the Brazilian states, the estimated potential is lowered to 0.28 Mm{sup 3/}day. Yet, the perspective of the NG diffusion in the BSCI in the medium to the long term is more positive, owning to the increasing implementation of large scale production furnaces and cogeneration systems. Also worthwhile to this positive perspective are: the improving demand for certified structural ceramic products, with more quality and value added, and the expanding investment in low income classes dwelling programs. (author)

High temperature mechanical performance of a hot isostatically pressed silicon nitride

Energy Technology Data Exchange (ETDEWEB)

Wereszczak, A.A.; Ferber, M.K.; Jenkins, M.G.; Lin, C.K.J. [and others

1996-01-01

Silicon nitride ceramics are an attractive material of choice for designers and manufacturers of advanced gas turbine engine components for many reasons. These materials typically have potentially high temperatures of usefulness (up to 1400{degrees}C), are chemically inert, have a relatively low specific gravity (important for inertial effects), and are good thermal conductors (i.e., resistant to thermal shock). In order for manufacturers to take advantage of these inherent properties of silicon nitride, the high-temperature mechanical performance of the material must first be characterized. The mechanical response of silicon nitride to static, dynamic, and cyclic conditions at elevated temperatures, along with reliable and representative data, is critical information that gas turbine engine designers and manufacturers require for the confident insertion of silicon nitride components into gas turbine engines. This final report describes the high-temperature mechanical characterization and analyses that were conducted on a candidate structural silicon nitride ceramic. The high-temperature strength, static fatigue (creep rupture), and dynamic and cyclic fatigue performance were characterized. The efforts put forth were part of Work Breakdown Structure Subelement 3.2.1, {open_quotes}Rotor Data Base Generation.{close_quotes} PY6 is comparable to other hot isostatically pressed (HIPed) silicon nitrides currently being considered for advanced gas turbine engine applications.

Removal of H/sub 2/S from hot gas in the presence of Cu-containing sorbents

Energy Technology Data Exchange (ETDEWEB)

Kyotani, T.; Kawashima, H.; Tomita, A.; Palmer, A.; Furimsky, E.

1989-01-01

Three solids containing Cu oxides were tested as sorbents for H/sub 2/S removal from hot gas at 600 degrees C. The formation of a surface layer of sulphides on pellet exterior affected Cu utilization for the sorbent prepared from Cu oxides alone. This improved for the sorbent prepared by impregnation of zeolite with Cu oxides, although complete utilization of Cu was not achieved. The combination of Cu oxides with SiO/sub 2/ gave the most efficient sorbent. Oxidation of H/sub 2/S to SO/sub 2/ on admission of hot gas to the fixed bed was a common observation for all sorbents. The addition of steam to hot gas suppressed the SO/sub 2/ formation. 9 refs., 6 figs., 4 tabs.

HOT AND COLD GALACTIC GAS IN THE NGC 2563 GALAXY GROUP

International Nuclear Information System (INIS)

Rasmussen, Jesper; Bai, Xue-Ning; Mulchaey, John S.; Van Gorkom, J. H.; Lee, Duane; Jeltema, Tesla E.; Zabludoff, Ann I.; Wilcots, Eric; Martini, Paul; Roberts, Timothy P.

2012-01-01

The role of environmentally induced gas stripping in driving galaxy evolution in groups remains poorly understood. Here we present extensive Chandra and Very Large Array mosaic observations of the hot and cold interstellar medium within the members of the nearby, X-ray bright NGC 2563 group, a prime target for studies of the role of gas stripping and interactions in relatively small host halos. Our observations cover nearly all group members within a projected radius of 1.15 Mpc (∼1.4 R vir ) of the group center, down to a limiting X-ray luminosity and H I mass of 3 × 10 39 erg s –1 and 2 × 10 8 M ☉ , respectively. The X-ray data are consistent with efficient ram pressure stripping of the hot gas halos of early-type galaxies near the group core, but no X-ray tails are seen and the limited statistics preclude strong conclusions. The H I results suggest moderate H I mass loss from the group members when compared to similar field galaxies. Six of the 20 H I-detected group members show H I evidence of ongoing interactions with other galaxies or with the intragroup medium. Suggestive evidence is further seen for galaxies with close neighbors in position-velocity space to show relatively low H I content, consistent with tidal removal of H I. The results thus indicate removal of both hot and cold gas from the group members via a combination of ram pressure stripping and tidal interactions. We also find that 16 of the 20 H I detections occur on one side of the group, reflecting an unusual morphological segregation whose origin remains unclear.

Dynamics of a hot (T∼107 K) gas cloud with volume energy losses

International Nuclear Information System (INIS)

Suchkov, A.A.; Berman, V.G.; Mishurov, Yu.N.

1987-01-01

The dynamics of a hot (T=10 6 -5x10 7 K) gas cloud with volume energy losses is investigated by numerical integration of gas dynamics equations. The dynamics is governed by a spherically symmetric gravitational field of the cloud and additional ''hidden'' mass. The cloud mass is taken in the range M 0 =10 10 -10 12 M sun , its radius R 0 =50-200 kpc, the ''hidden'' mass M ν =10 11 -3x10 13 M sun . The results show that in such sytems a structure can develop in the form of a dense compact nucleus with a radius R s 0 , and an extended rarefied hot envelope with a radius R X ∼ R 0 . Among the models involved are those where the gas cloud is either entirely blown up or entirely collapses; in some models, after the phase of initial expansion, part of the gas mass returns back into the system to form a nucleus and an envelope, and the other part leaves the system. The results are discussed in connection with the formation and early evolution of galaxies, the history of star formation and chemical evolution of galaxies, the origin of hot gas in galaxies and clusters of galaxies. It is suggested that in the real history of galaxies, formation of the nucleus and envelope corresponds to formation of galactic stellar component and X-ray halo

Analysis of graphite dust deposition in hot gas duct of HTGR

International Nuclear Information System (INIS)

Peng Wei; Zhen Ya'nan; Yang Xiaoyong; Ye Ping

2013-01-01

The behavior of the graphite dust is important to the safety of high-temperature gas-cooled reactor (HTGR). The temperature field in hot gas duct was obtained using computational fluid dynamics (CFD) method. Further analysis to the thermo-phoretic deposition and turbulent deposition shows that as the dust particle diameter increases, the thermo-phoretic deposition efficiency decreases, and the turbulent deposition efficiency initially decreases and then increases. The comparisons of calculation results for two reactor powers, namely 30% FP (full power) and 100 % FP, indicate that the thermo-phoretic deposition efficiency is higher at 30% FP than that at 100% FP. while the turbulent deposition efficiency grows more rapidly at 100% FP. Besides, the results also demonstrate that the thermo-phoretic deposition and the turbulent deposition are nearly equivalent when particle sizes are small, while the turbulent deposition becomes dominant when particle sizes are fairly large. The calculation results by using the most probable distribution of particle size show that the total deposition of graphite dusts in hot gas duct is limited. (authors)

Mounting for ceramic scroll

Science.gov (United States)

Petty, Jack D.

1993-01-01

A mounting for a ceramic scroll on a metal engine block of a gas turbine engine includes a first ceramic ring and a pair of cross key connections between the first ceramic ring, the ceramic scroll, and the engine block. The cross key connections support the scroll on the engine block independent of relative radial thermal growth and for bodily movement toward an annular mounting shoulder on the engine. The scroll has an uninterrupted annular shoulder facing the mounting shoulder on the engine block. A second ceramic ring is captured between mounting shoulder and the uninterrupted shoulder on the scroll when the latter is bodily shifted toward the mouting shoulder to define a gas seal between the scroll and the engine block.

Gas geochemistry of the hot spring in the Litang fault zone, Southeast Tibetan Plateau

International Nuclear Information System (INIS)

Zhou, Xiaocheng; Liu, Lei; Chen, Zhi; Cui, Yueju; Du, Jianguo

2017-01-01

The southeast Tibetan Plateau is a region with high level seismic activity and strong hydrothermal activity. Several large (7.5 > M > 7) historical earthquakes have occurred in the Litang fault zone (LFZ), eastern Tibetan Plateau since 1700. Litang Ms 5.1 earthquake occurred On Sept 23, 2016, indicating the reactivation of the LFZ. This study was undertaken to elucidate spatial-temporal variations of the hot spring gas geochemistry along the LFZ from Jun 2010 to April 2016. The chemical components, He, Ne and C isotropic ratios of bubbling gas samples taken from 18 hot springs along LFZ were investigated. Helium isotope ratios ( 3 He/ 4 He) measured in hot springs varied from 0.06 to 0.93 Ra (Ra = air 3 He/ 4 He = 1.39 × 10 −6 ), with mantle-derivd He up to 11.1% in the LFZ (assuming R/Ra = 8 for mantle) indicated the fault was a crustal-scale feature that acts as a conduit for deep fluid from the mantle. CO 2 concentrations of the majority of hot spring gas samples were ≥80 vol%, CO 2 / 3 He ratios varied from 1.4 to 929.5 × 10 10 , and δ 13 C CO2 values varied from −19.2‰ to −2.3‰ (vs. PDB). The proportions of mantle-derived CO 2 varied from 0 to 1.8%. Crustal marine limestone was the major contributor (>75%) to the carbon inventory of the majority of hot spring gas samples. Before Litang Ms 5.1 earthquake, the 3 He/ 4 He ratios obviously increased in the Heni spring from May 2013 to Apr 2016. The geographical distribution of the mantle-derivd He decreased from east to west along 30°N in the southeast Tibetan Plateau relative to a corresponding increase in the radiogenic component. The gas geochemical data suggested that the upwelling mantle fluids into the crust play an important role in seismic activity in the strike-slip faults along 30°N in the southeast Tibetan Plateau. - Highlights: • Gas geochemistry of hot springs along Litang fault, Southeast Tibetan Plateau were surveyed. • Mantle-derived He decreased from east to

Insulating Structural Ceramics Program, Final Report

Energy Technology Data Exchange (ETDEWEB)

Andrews, Mark J.; Tandon, Raj; Ott, Eric; Hind, Abi Akar; Long, Mike; Jensen, Robert; Wheat, Leonard; Cusac, Dave; Lin, H. T.; Wereszczak, Andrew A.; Ferber, Mattison K.; Lee, Sun Kun; Yoon, Hyung K.; Moreti, James; Park, Paul; Rockwood, Jill; Boyer, Carrie; Ragle, Christie; Balmer-Millar, Marilou; Aardahl, Chris; Habeger, Craig; Rappe, Ken; Tran, Diana; Koshkarian, Kent; Readey, Michael

2005-11-22

New materials and corresponding manufacturing processes are likely candidates for diesel engine components as society and customers demand lower emission engines without sacrificing power and fuel efficiency. Strategies for improving thermal efficiency directly compete with methodologies for reducing emissions, and so the technical challenge becomes an optimization of controlling parameters to achieve both goals. Approaches being considered to increase overall thermal efficiency are to insulate certain diesel engine components in the combustion chamber, thereby increasing the brake mean effective pressure ratings (BMEP). Achieving higher BMEP rating by insulating the combustion chamber, in turn, requires advances in material technologies for engine components such as pistons, port liners, valves, and cylinder heads. A series of characterization tests were performed to establish the material properties of ceramic powder. Mechanical chacterizations were also obtained from the selected materials as a function of temperature utilizing ASTM standards: fast fracture strength, fatique resistance, corrosion resistance, thermal shock, and fracture toughness. All ceramic materials examined showed excellent wear properties and resistance to the corrosive diesel engine environments. The study concluded that the ceramics examined did not meet all of the cylinder head insert structural design requirements. Therefore we do not recommend at this time their use for this application. The potential for increased stresses and temperatures in the hot section of the diesel engine combined with the highly corrosive combustion products and residues has driven the need for expanded materials capability for hot section engine components. Corrosion and strength requirements necessitate the examination of more advanced high temperture alloys. Alloy developments and the understanding of processing, structure, and properties of supperalloy materials have been driven, in large part, by the gas

Core-in-shell sorbent for hot coal gas desulfurization

Science.gov (United States)

Wheelock, Thomas D.; Akiti, Jr., Tetteh T.

2004-02-10

A core-in-shell sorbent is described herein. The core is reactive to the compounds of interest, and is preferably calcium-based, such as limestone for hot gas desulfurization. The shell is a porous protective layer, preferably inert, which allows the reactive core to remove the desired compounds while maintaining the desired physical characteristics to withstand the conditions of use.

Weldability Characteristics of Sintered Hot-Forged AISI 4135 Steel Produced through P/M Route by Using Pulsed Current Gas Tungsten Arc Welding

Science.gov (United States)

Joseph, Joby; Muthukumaran, S.; Pandey, K. S.

2016-01-01

Present investigation is an attempt to study the weldability characteristics of sintered hot-forged plates of AISI 4135 steel produced through powder metallurgy (P/M) route using matching filler materials of ER80S B2. Compacts of homogeneously blended elemental powders corresponding to the above steel were prepared on a universal testing machine (UTM) by taking pre-weighed powder blend with a suitable die, punch and bottom insert assembly. Indigenously developed ceramic coating was applied on the entire surface of the compacts in order to protect them from oxidation during sintering. Sintered preforms were hot forged to flat, approximately rectangular plates, welded by pulsed current gas tungsten arc welding (PCGTAW) processes with aforementioned filler materials. Microstructural, tensile and hardness evaluations revealed that PCGTAW process with low heat input could produce weldments of good quality with almost nil defects. It was established that PCGTAW joints possess improved tensile properties compared to the base metal and it was mainly attributed to lower heat input, resulting in finer fusion zone grains and higher fusion zone hardness. Thus, the present investigation opens a new and demanding field in research.

Detection of hot gas in clusters of galaxies by observation of the microwave background radiation

International Nuclear Information System (INIS)

Gull, S.F.; Northover, K.J.E.

1976-01-01

It is stated that satellite observations have indicated that many rich clusters are powerful sources of x-rays. This has been interpreted as due to either thermal bremsstrahlung from very hot gas filling the clusters or as inverse Compton scattering of photons by relativistic electrons. Spectral evidence appears to favour a thermal origin for the radiation, implying the existence of large amounts of hot gas. This gas may be a major constituent of the Universe, and independent confirmation of its existence is very important. Observations are here reported of small diminutions in the cosmic microwave background radiation in the direction of several rich clusters of galaxies. This is considered to confirm the existence of large amounts of very hot gas in these clusters and to indicate that the x-radiation is thermal bremsstrahlung and not inverse Compton emission. The observations were made in 1975/1976 using the 25m. telescope at the SRC Appleton Laboratory at a frequency of 10.6 GH2, and details are given of the technique employed. (U.K.)

Fracture mechanics of ceramics. Vol. 7

International Nuclear Information System (INIS)

Bradt, R.C.; Evans, A.G.; Hasselman, D.P.; Lange, F.F.

1986-01-01

This volume, together with volume 8, constitutes the proceedings of an international symposium on the fracture mechanics of ceramics. The topics discussed in this volume include the toughening of ceramics by whisker reinforcement; the mechanical properties of SiCwhisker-reinforced TZP; the fracture of brittle rock and oil shale under dynamic explosive loading; impact damage models of ceramic coatings used in gas turbine and diesel engines; the use of exploratory data analysis for the safety evaluation of structural ceramics; and proof testing methods for the reliability of structural ceramics used in gas turbines

A Search for Hot, Diffuse Gas in Superclusters

Science.gov (United States)

Boughn, Stephen P.

1998-01-01

The HEA01 A2 full sky, 2-10 keV X-ray map was searched for diffuse emission correlated with the plane of the local supercluster of galaxies and a positive correlation was found at the 99% confidence level. The most obvious interpretation is that the local supercluster contains a substantial amount of hot (10(exp 8) OK), diffuse gas, i.e. ionized hydrogen, with a density on the order of 2 - 3 x 10(exp -6) ions per cubic centimeter. This density is about an order of magnitude larger than the average baryon density of the universe and is consistent with a supercluster collapse factor of 10. The implied total mass is of the order of 10(exp 16) times the mass of the sun and would constitute a large fraction of the baryonic matter in the local universe. This result supports current thinking that most of the ordinary matter in the universe is in the form of ionized hydrogen; however, the high temperature implied by the X-ray emission is at the top of the range predicted by most theories. The presence of a large amount of hot gas would leave its imprint on the Cosmic Microwave Background (CMB) via the Sunyaev-Zel'dovich (SZ) effect. A marginal decrement (-17 muK) was found in the COBE 4-year 53 GHz CMB map coincident with the plane of the local supercluster. Although the detection is only 1beta, the level is consistent with the SZ effect predicted from the hot gas. If these results are confirmed by future observations they will have important implications for the formation of large-scale structure in the universe. Three other projects related directly to the HEAO 1 map or the X-ray background in general benefited from this NASA grant. They are: (1) "Correlations between the Cosmic X-ray and Microwave Backgrounds: Constraints on a Cosmological Constant"; (2) "Cross-correlation of the X-ray Background with Radio Sources: Constraining the Large-Scale Structure of the X-ray Background"; and (3) "Radio and X-ray Emission Mechanisms in Advection Dominated Accretion Flow".

Semiconductor Ceramic Mn0.5Fe1.5O3-Fe2O3 from Natural Minerals as Ethanol Gas Sensors

Science.gov (United States)

Aliah, H.; Syarif, D. G.; Iman, R. N.; Sawitri, A.; Sanjaya WS, M.; Nurul Subkhi, M.; Pitriana, P.

2018-05-01

In this research, Mn and Fe-based ceramic gas sensing were fabricated and characterized. This research used natural mineral which is widely available in Indonesia and intended to observe the characteristics of Mn and Fe-based semiconducting material. Fabricating process of the thick films started by synthesizing the ceramic powder of Fe(OH)3 and Mn oxide material using the precipitation method. The deposition from precipitation method previously was calcined at a temperature of 800 °C to produce nanoparticle powder. Nanoparticle powder that contains Mn and Fe oxide was mixed with an organic vehicle (OV) to produce a paste. Then, the paste was layered on the alumina substrate by using the screen printing method. XRD method was utilized to characterize the thick film crystal structure that has been produced. XRD spectra showed that the ceramic layer was formed from the solid Mn0.5Fe1.5O3 (bixbyite) and Fe2O3. In addition, the electrical properties (resistance) examination was held in the room that contains air and ethanol to determine the sensor sensitivity of ethanol gas. The sensor resistance decreases as the ethanol gas was added, showing that the sensor was sensitive to ethanol gas and an n-type semiconductor. Gas sensor exhibit sensitive characterization of ethanol gas on the concentration of (100 to 300) ppm at a temperature of (150 to 200) °C. This showed that the Mn0.5Fe1.5O3-Fe2O3 ceramic semiconductor could be utilized as the ethanol gas detector.

30 CFR 77.303 - Hot gas inlet chamber dropout doors.

Science.gov (United States)

2010-07-01

... Section 77.303 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS, SURFACE COAL MINES AND SURFACE WORK AREAS OF UNDERGROUND... employ a hot gas inlet chamber shall be equipped with drop-out doors at the bottom of the inlet chamber...

Achievement report for fiscal 1989. Research and development of ceramic gas turbine (Development of test and evaluation methods for ceramic member bonding technology); 1989 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Ceramic buzai setsugo gijutsu no shiken hyoka hoho no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-05-01

Development of test and evaluation methods has been performed on a technology to bond ceramics with metals as a support to develop a ceramic gas turbine (CGT), from the viewpoint that what governs bonding is residual stress. Activities were made in the following three fields: 1) investigative studies, 2) tests and researches, and 3) analytical studies. In Item 1, literatures were investigated, and research plans were established with regard to residual stress. Selections were made on Si3N4 as the ceramics, ordinary steel (S45C) as the metal, butt joint bonding of flat plates with each other as the bonding method, X-ray stress measuring method and IF method (semi-destructive test) as the residual stress measuring methods, and the finite element method as the analytical method. In Item 2, bonded test pieces were made, and the residual stress measuring test was performed to discuss the test and evaluation methods in relation with the bonding patterns and adaptability of the bonding. In Item 3, basic discussions were given on applicability of the residual stress analysis method using the finite element method, and on analysis of the affecting factors and modeling. (NEDO)

Dynamic simulation for hot gas cleanup

Energy Technology Data Exchange (ETDEWEB)

Zeppi, C.; Berg, H.; Vitolo, S.; Tartarelli, R.; Tonini, D.; Zaccagnini, M. (ENEL CRTN, Pisa (Italy))

1993-01-01

Removal of sulfur compounds from hot coal gas is a necessary step during power generation operations. Metal oxides such as zinc ferrite, zinc titanate and tin oxide have been identified as promising adsorbent materials. A mathematical model capable of describing the sulfidation phase in fixed-, moving- and fluidized-bed reactors has been developed. Equations selected are sufficiently simple and numerical solutions can be obtained in a reasonable time using available computer equipment. At the same time the equations produce satisfactory agreement with experimental results. This paper presents kinetic models of spherical sorbent-particles applicable to all reactor configurations and a mathematical model limited to the moving-bed reactor. 10 refs., 5 figs.

Development of nondestructive evaluation methods for ceramic coatings

International Nuclear Information System (INIS)

Ellingson, W. A.; Deemer, C.; Sun, J. G.; Erdman, S.; Muliere, D.; Wheeler, B.

2002-01-01

Various nondestructive evaluation (NDE) technologies are being developed to study the use of ceramic coatings on components in the hot-gas path of advanced low-emission gas-fired turbines. The types of ceramic coatings include thermal barrier coatings (TBCs) and environmental barrier coatings (EBCs). TBCs are under development for vanes, blades, and combustor liners to allow hotter gas-path temperatures, and EBCs are under development to reduce environmental damage to high-temperature components made of ceramic matrix composites. The NDE methods will be used to (a) provide data to assess the reliability of new coating application processes, (b) identify defective components that could cause unscheduled outages, (c) track growth rates of defects during component use in engines, and (d) allow rational judgment for replace/repair/re-use decisions regarding components. Advances in TBC application, both electron beam-physical vapor deposition (EB-PVD) and air plasma spraying (APS), are allowing higher temperatures in the hot-gas path. However, as TBCs become ''prime reliant,'' their condition at scheduled or unscheduled outages must be known. NDE methods are under development to assess the condition of the TBC for pre-spall conditions. EB-PVD test samples with up to 70 thermal cycles have been studied by a newly developed method involving polarized laser back-scatter NDE. Results suggest a correlation between the NDE laser data and the TBC/bond-coat topography. This finding is important because several theories directed toward understanding the pre-spall condition suggest that the topography in the thermally grown oxide layer changes significantly as a function of the number of thermal cycles. Tests have also been conducted with this NDE method on APS TBCs. Results suggest that the pre-spall condition is detected for these coatings. One-sided, high-speed thermal imaging also has shown promise for NDE of APS coatings. Testing of SiC/SiC composites for combustor liners

HOT AND COLD GALACTIC GAS IN THE NGC 2563 GALAXY GROUP

Energy Technology Data Exchange (ETDEWEB)

Rasmussen, Jesper [Dark Cosmology Centre, Niels Bohr Institute, University of Copenhagen, Juliane Maries Vej 30, DK-2100 Copenhagen (Denmark); Bai, Xue-Ning [Department of Astrophysical Sciences, Peyton Hall, Princeton University, NJ 08544 (United States); Mulchaey, John S. [Carnegie Observatories, 813 Santa Barbara Street, Pasadena, CA 91101 (United States); Van Gorkom, J. H.; Lee, Duane [Department of Astronomy, Columbia University, Mail Code 5246, 550 West 120th Street, New York, NY 10027 (United States); Jeltema, Tesla E. [UCO/Lick Observatories, 1156 High Street, Santa Cruz, CA 95064 (United States); Zabludoff, Ann I. [Steward Observatory, University of Arizona, 933 North Cherry Avenue, Tucson, AZ 85721 (United States); Wilcots, Eric [Department of Astronomy, University of Wisconsin-Madison, 475 N. Charter St., Madison, WI 53706 (United States); Martini, Paul [Department of Astronomy, 4055 McPherson Laboratory, Ohio State University, 140 West 18th Avenue, Columbus, OH (United States); Roberts, Timothy P., E-mail: jr@dark-cosmology.dk [Department of Physics, Durham University, South Road, Durham DH1 3LE (United Kingdom)

2012-03-01

The role of environmentally induced gas stripping in driving galaxy evolution in groups remains poorly understood. Here we present extensive Chandra and Very Large Array mosaic observations of the hot and cold interstellar medium within the members of the nearby, X-ray bright NGC 2563 group, a prime target for studies of the role of gas stripping and interactions in relatively small host halos. Our observations cover nearly all group members within a projected radius of 1.15 Mpc ({approx}1.4 R{sub vir}) of the group center, down to a limiting X-ray luminosity and H I mass of 3 Multiplication-Sign 10{sup 39} erg s{sup -1} and 2 Multiplication-Sign 10{sup 8} M{sub Sun }, respectively. The X-ray data are consistent with efficient ram pressure stripping of the hot gas halos of early-type galaxies near the group core, but no X-ray tails are seen and the limited statistics preclude strong conclusions. The H I results suggest moderate H I mass loss from the group members when compared to similar field galaxies. Six of the 20 H I-detected group members show H I evidence of ongoing interactions with other galaxies or with the intragroup medium. Suggestive evidence is further seen for galaxies with close neighbors in position-velocity space to show relatively low H I content, consistent with tidal removal of H I. The results thus indicate removal of both hot and cold gas from the group members via a combination of ram pressure stripping and tidal interactions. We also find that 16 of the 20 H I detections occur on one side of the group, reflecting an unusual morphological segregation whose origin remains unclear.

Permeability optimization and performance evaluation of hot aerosol filters made using foam incorporated alumina suspension.

Science.gov (United States)

Innocentini, Murilo D M; Rodrigues, Vanessa P; Romano, Roberto C O; Pileggi, Rafael G; Silva, Gracinda M C; Coury, José R

2009-02-15

Porous ceramic samples were prepared from aqueous foam incorporated alumina suspension for application as hot aerosol filtering membrane. The procedure for establishment of membrane features required to maintain a desired flow condition was theoretically described and experimental work was designed to prepare ceramic membranes to meet the predicted criteria. Two best membranes, thus prepared, were selected for permeability tests up to 700 degrees C and their total and fractional collection efficiencies were experimentally evaluated. Reasonably good performance was achieved at room temperature, while at 700 degrees C, increased permeability was obtained with significant reduction in collection efficiency, which was explained by a combination of thermal expansion of the structure and changes in the gas properties.

Mechanical and thermal expansion properties of β-eucryptite prepared by sol-gel methods and hot pressing

International Nuclear Information System (INIS)

Xia, L.; Wen, G.W.; Qin, C.L.; Wang, X.Y.; Song, L.

2011-01-01

Research highlights: → Dense LAS glass-ceramics were fabricated by sol-gel and hot pressing technique. → The LAS glass-ceramics have relative good mechanical properties. → The negative thermal expansion behavior of LAS glass-ceramics was investigated. -- Abstract: The microstructures, mechanical properties and thermal expansion behavior of monolithic lithium aluminosilicate glass-ceramics, prepared by sol-gel method and hot pressing, were investigated by using X-ray diffraction, scanning and transmission electron microscopies, three-point bend tests and dilatometry. β-eucryptite appeared as main phase in the monolithic lithium aluminosilicate glass-ceramics. The glass ceramics exhibited high relative densities and the average flexural strength and fracture toughness values were 154 MPa and 2.46 MPa m 1/2 , respectively. The lithium aluminosilicate glass-ceramics hot pressed 1300 and 1350 o C demonstrated negative coefficient of thermal expansion, which was affected by amount and type of crystalline phases.

Ceramic membranes for gas separation in advanced fossil power plants

Energy Technology Data Exchange (ETDEWEB)

Meulenberg, W.A.; Baumann, S.; Ivanova, M.; Gestel, T. van; Bram, M.; Stoever, D. [Forschungszentrum Juelich GmbH (DE). Inst. fuer Energieforschung (IEF)

2010-07-01

The reduction or elimination of CO{sub 2} emissions from electricity generation power plants fuelled by coal or gas is a major target in the current socio-economic, environmental and political discussion to reduce green house gas emissions such as CO{sub 2}. This mission can be achieved by introducing gas separation techniques making use of membrane technology, which is, as a rule, associated with significantly lower efficiency losses compared with the conventional separation technologies. Depending on the kind of power plant process different membrane types (ceramic, polymer, metal) can be implemented. The possible technology routes are currently investigated to achieve the emission reduction. They rely on different separation tasks. The CO{sub 2}/N{sub 2} separation is the main target in the post-combustion process. Air separation (O{sub 2}/N{sub 2}) is the focus of the oxyfuel process. In the pre-combustion process an additional H{sub 2}/CO{sub 2} separation is included. Although all separation concepts imply different process requirements they have in common a need in membranes with high permeability, selectivity and stability. In each case CO{sub 2} is obtained in a readily condensable form. CO{sub 2}/N{sub 2} separation membranes like microporous membranes or polymer membranes are applicable in post-combustion stages. In processes with oxyfuel combustion, where the fuel is combusted with pure oxygen, oxygen transport membranes i.e. mixed ionic electronic conducting (MIEC) membranes with mainly perovskite or fluorite structure can be integrated. In the pre-combustion stages of the power plant process, H{sub 2}/CO{sub 2} separation membranes like microporous membranes e.g. doped silica or mixed protonic electronic conductors or metal membranes can be applied. The paper gives an overview about the considered ceramic materials for the different gas separation membranes. The manufacturing of bulk materials as well as supported thin films of these membranes along

The Gas-Phase Formation of Methyl Formate in Hot Molecular Cores

Science.gov (United States)

Horn, Anne; Møllendal, Harald; Sekiguchi, Osamu; Uggerud, Einar; Roberts, Helen; Herbst, Eric; Viggiano, A. A.; Fridgen, Travis D.

2004-08-01

Methyl formate, HCOOCH3, is a well-known interstellar molecule prominent in the spectra of hot molecular cores. The current view of its formation is that it occurs in the gas phase from precursor methanol, which is synthesized on the surfaces of grain mantles during a previous colder era and evaporates while temperatures increase during the process of high-mass star formation. The specific reaction sequence thought to form methyl formate, the ion-molecule reaction between protonated methanol and formaldehyde followed by dissociative recombination of the protonated ion [HCO(H)OCH3]+, has not been studied in detail in the laboratory. We present here the results of both a quantum chemical study of the ion-molecule reaction between [CH3OH2]+ and H2CO as well as new experimental work on the system. In addition, we report theoretical and experimental studies for a variety of other possible gas-phase reactions leading to ion precursors of methyl formate. The studied chemical processes leading to methyl formate are included in a chemical model of hot cores. Our results show that none of these gas-phase processes produces enough methyl formate to explain its observed abundance.

Comparative study of the influence of the gas injection system on the Nd:yttrium-aluminum-garnet laser cutting of advanced oxide ceramics

International Nuclear Information System (INIS)

Quintero, F.; Pou, J.; Lusquinos, F.; Boutinguiza, M.; Soto, R.; Perez-Amor, M.

2003-01-01

Cutting of advanced oxide ceramics is still a difficult task. In this work, the possibility to effectively cut them using a Nd:YAG laser guided by an optical fiber is demonstrated. The key points are the aerodynamic interactions of the assist gas jet in the fusion laser cutting of ceramics. A comprehensive study of the influence of these aerodynamic interactions on the laser cutting of advanced oxide ceramics has been carried out. The characteristics of the heat affected zone (HAZ) were studied related to the efficiency of the assist gas to eject the molten material. It has been demonstrated that the HAZ can be avoided with a suitable design of the gas injection system combined with an appropriate selection of the values of the processing parameters. With the aim of improving the efficiency of the assist gas injection system, a new cutting head with an off-axis supersonic nozzle was developed. Furthermore, a comparison between the utilization of a conventional coaxial conical nozzle to inject the assist gas and the new system is presented. The results obtained give clear proof that the use of the new gas injection system leads to a great improvement on the cut quality by means of a more efficient removing of the molten material out of the cutting front. This result is of special interest in the laser fusion cutting of thick ceramic plates at high processing rates

Gas permeability of ice-templated, unidirectional porous ceramics

Science.gov (United States)

Seuba, Jordi; Deville, Sylvain; Guizard, Christian; Stevenson, Adam J.

2016-01-01

We investigate the gas flow behavior of unidirectional porous ceramics processed by ice-templating. The pore volume ranged between 54% and 72% and pore size between 2.9 ?m and 19.1 ?m. The maximum permeability (?? m?) was measured in samples with the highest total pore volume (72%) and pore size (19.1 ?m). However, we demonstrate that it is possible to achieve a similar permeability (?? m?) at 54% pore volume by modification of the pore shape. These results were compared with those reported and measured for isotropic porous materials processed by conventional techniques. In unidirectional porous materials tortuosity (?) is mainly controlled by pore size, unlike in isotropic porous structures where ? is linked to pore volume. Furthermore, we assessed the applicability of Ergun and capillary model in the prediction of permeability and we found that the capillary model accurately describes the gas flow behavior of unidirectional porous materials. Finally, we combined the permeability data obtained here with strength data for these materials to establish links between strength and permeability of ice-templated materials.

Anisotropy oxidation of textured ZrB₂–MoSi₂ ceramics

DEFF Research Database (Denmark)

Liu, Hai-Tao; Zou, Ji; Ni, De Wei

2012-01-01

Oxidation behavior of hot forged textured ZrB2–20vol% MoSi2 ceramics with platelet ZrB2 grains was investigated at 1500°C for exposure time from 0.5 to 12h. Compared to untextured ceramics, the textured ceramics showed obvious anisotropic oxidation behavior and the surface normal to the hot forgi...

Technology of off-gas treatment for liquid-fed ceramic melters

Energy Technology Data Exchange (ETDEWEB)

Scott, P.A.; Goles, R.W.; Peters, R.D.

1985-05-01

The technology for treating off gas from liquid-fed ceramic melters (LFCMs) has been under development at the Pacific Northwest Laboratory since 1977. This report presents the off-gas technology as developed at PNL and by others to establish a benchmark of development and to identify technical issues. Tests conducted on simulated (nonradioactive) wastes have provided data that allow estimation of melter off-gas composition for a given waste. Mechanisms controlling volatilization of radionuclides and noxious gases are postulated, and correlations between melter operation and emissions are presented. This report is directed to those familiar with LFCM operation. Off-gas treatment systems always require primary quench scrubbers, aerosol scrubbers, and final particulate filters. Depending on the composition of the off gas, equipment for removal of ruthenium, iodine, tritium, and noxious gases may also be needed. Nitrogen oxides are the most common noxious gases requiring treatment, and can be controlled by aqueous absorption or catalytic conversion with ammonia. High efficiency particulate air (HEPA) filters should be used for final filtration. The design criteria needed for an off-gas system can be derived from emission regulations and composition of the melter feed. Conservative values for melter off-gas composition can be specified by statistical treatment of reported off-gas data. Statistical evaluation can also be used to predict the frequency and magnitude of normal surge events that occur in the melter. 44 refs., 28 figs., 17 tabs.

The effect of pre-treatment parameters on the quality of glass-ceramic wasteforms for plutonium immobilisation, consolidated by hot isostatic pressing

Energy Technology Data Exchange (ETDEWEB)

Thornber, Stephanie M.; Heath, Paul G. [Immobilisation Science Laboratory, Department of Materials Science & Engineering, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom); Da Costa, Gabriel P. [Immobilisation Science Laboratory, Department of Materials Science & Engineering, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom); Department of Chemical Engineering & Petroleum Engineering, Universidade Federal Fluminense, Rua Passo da Patria 156, CEP 24210-240, Niteroi, RJ (Brazil); Stennett, Martin C. [Immobilisation Science Laboratory, Department of Materials Science & Engineering, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom); Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science & Engineering, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom)

2017-03-15

Glass-ceramics with high glass fractions (70 wt%) were fabricated in stainless steel canisters by hot isostatic pressing (HIP), at laboratory scale. High (600 °C) and low (300 °C) temperature pre-treatments were investigated to reduce the canister evacuation time and to understand the effect on the phase assemblage and microstructure of the hot isostatically pressed product. Characterisation of the HIPed materials was performed using scanning electron microscopy (SEM), coupled with energy dispersive X-ray analysis (EDX) and powder X-ray diffraction (XRD). This analysis showed the microstructure and phase assemblage was independent of the variation in pre-treatment parameters. It was demonstrated that a high temperature pre-treatment of batch reagents, prior to the HIP cycle, is beneficial when using oxide precursors, in order to remove volatiles and achieve high quality dense materials. Sample throughput can be increased significantly by utilising a high temperature ex-situ calcination prior to the HIP cycle. Investigation of glass-ceramic wasteform processing utilising a glass frit precursor, produced a phase assemblage and microstructure comparable to that obtained using oxide precursors. The use of a glass frit precursor should allow optimised throughput of waste packages in a production facility, avoiding the need for a calcination pre-treatment required to remove volatiles from oxide precursors. - Highlights: • Optimisation of pre-treatment parameters for HIP glass-ceramics was investigated. • Entrained porosity was minimised by ex-situ bake-out of oxide precursors at 600 °C. • Phase assemblage and microstructure proved independent of bake-out parameters. • Use of glass-frit precursor further improved process s throughput and simplification.

The effect of pre-treatment parameters on the quality of glass-ceramic wasteforms for plutonium immobilisation, consolidated by hot isostatic pressing

International Nuclear Information System (INIS)

Thornber, Stephanie M.; Heath, Paul G.; Da Costa, Gabriel P.; Stennett, Martin C.; Hyatt, Neil C.

2017-01-01

Glass-ceramics with high glass fractions (70 wt%) were fabricated in stainless steel canisters by hot isostatic pressing (HIP), at laboratory scale. High (600 °C) and low (300 °C) temperature pre-treatments were investigated to reduce the canister evacuation time and to understand the effect on the phase assemblage and microstructure of the hot isostatically pressed product. Characterisation of the HIPed materials was performed using scanning electron microscopy (SEM), coupled with energy dispersive X-ray analysis (EDX) and powder X-ray diffraction (XRD). This analysis showed the microstructure and phase assemblage was independent of the variation in pre-treatment parameters. It was demonstrated that a high temperature pre-treatment of batch reagents, prior to the HIP cycle, is beneficial when using oxide precursors, in order to remove volatiles and achieve high quality dense materials. Sample throughput can be increased significantly by utilising a high temperature ex-situ calcination prior to the HIP cycle. Investigation of glass-ceramic wasteform processing utilising a glass frit precursor, produced a phase assemblage and microstructure comparable to that obtained using oxide precursors. The use of a glass frit precursor should allow optimised throughput of waste packages in a production facility, avoiding the need for a calcination pre-treatment required to remove volatiles from oxide precursors. - Highlights: • Optimisation of pre-treatment parameters for HIP glass-ceramics was investigated. • Entrained porosity was minimised by ex-situ bake-out of oxide precursors at 600 °C. • Phase assemblage and microstructure proved independent of bake-out parameters. • Use of glass-frit precursor further improved process s throughput and simplification.

Effects of Starch on Properties of Alumina-based Ceramic Cores

Directory of Open Access Journals (Sweden)

LI Fengguang

2016-12-01

Full Text Available In order to improve the poor leachability of alumina-based ceramic cores, different amount of starch was added to the specimens as pore former. Alumina-based ceramic cores were prepared by hot injection technology using corundum powder as base material, paraffin wax and beeswax as plasticizer, silica powder and magnesium oxide powder as mineralizing agent, wherein the parameters of the hot injection process were as follows:temperature of the slurry was 90℃, hot injection pressure was 0.5 MPa and holding time was 25 s. The effects of starch content on the properties of alumina-based ceramic cores were studied and discussed. The results indicate that during sintering period, the loss of starch in the specimens makes porosity of the alumina-based ceramic cores increase. When starch content increases, the room-temperature flexural strength of the ceramic cores reduces and the apparent porosity increases; the volatile solvent increases and the bulk density decreases. After being sintered at 1560℃ for 2.5 h, room-temperature flexural strength of the alumina-based ceramic cores with starch content of 8%(mass fraction is 24.8 MPa, apparent porosity is 47.98% when the volatile solvent is 1.92 g/h and bulk density is 1.88 g/cm3, the complex properties are optimal.

Field testing of a ceramic heat exchanger for heat recovery application

Science.gov (United States)

Sohal, M. S.

1988-06-01

AiResearch Company, Torrance, California, developed a 5 MMBtu/hr ceramic-metallic hybrid High Temperature Burner-Duct-Recuperator (HTBDR) system to recover energy from hot (up to 2500 F), dirty, and corrosive glue gas streams and preheat combustion air up to 2000 F. To reduce the cost and size of the ceramic recuperator, ceramic tubes with internal cruciform baffles were developed. The HTBDR system was tested on a 20 MMBtu/hr rotary forging furnace for about 2000 hours. To facilitate tube replacements, final design configuration uses horizontally mounted tubes. A maximum air preheat temperature of about 1916 F was achieved with a flue gas temperature of 2122 F. This represents fuel savings of about 30 to 50 percent (depending upon the amount of excess air) compared with an unrecuperated furnace. The overall design and operation of the recuperator proved to be successful up to the time of material failure. X ray diffraction of some failed components indicated that there was some residual Silicon in the interior regions and complete nitriding did not occur during the fabrication process. Degradation of failed components was probably caused by oxidation of residual silicon and by the stresses caused due to different coefficient of thermal expansion of various compounds during thermal cycling. A combination of severe and numerous thermal cycling coupled with incomplete nitriding was the most likely cause of material failure.

Hot impact densification: a new method for producing high density ceramic pellets with close shape tolerances

International Nuclear Information System (INIS)

Hrovat, M.; Huschka, H.; Muhling, G.; Rachor, L.; Zimmerman, H.

1982-01-01

Density and correct diameter of nuclear fuel pellets are usually achieved by sintering and subsequent circular grinding. Hot impact densification (HID) thermally squatted ceramic bodies can be directly high speed precision-molded in a cold die. For thermoshock-sensitive materials, a controlled cooling down procedure of some minutes is added. The feasibility of HID has been demonstrated on the laboratory scale on UO 2 , UC, and some more materials at temperatures between 1700 and 2300 0 C, pressures up to 800 N/mm 2 . Shape tolerances are close, density can be exactly reproduced within a wide range. Tool wear seems to be no problem. Currently, a prototype facility for continuous performance is being developed

Producing transparent PLZT ceramics using different synthesis method

International Nuclear Information System (INIS)

Dambekalne, M.; Antonova, M.; Livinsh, M.; Kalvane, A.; Plonska, M.; Garbarz-Glos, B.

2004-01-01

Full text: Ceramic samples of Pb 1-x La x (Zr 0.65 Ti 0.35 )O 3 (x 8, 9, 10) were prepared from powders being sintered by two methods: 1) peroxohydroxopolimer (PHP), where as precursors were used solutions of inorganic salts TiCl 4 , ZrOCl 4 ·8H 2 O, Pb(NO 3 ) 2 , La(NO 3 ) 3 ·6H 2 O); 2) sol-gel, using as precursors solutions of metal organic salts Pb(COOCH 3 ) 2 ·3H 2 O, La(COOCH 3 ) 3 ·1.5H 2 O, Zr(OCH 2 CH 2 CH 3 ) 4 , Ti(OCH 2 CH 2 CH 3 ) 4 . The thermal regimes for both powders were similar: synthesis at 600 0 C for 2 - 4h, obtaining amorphous nanopowder. Ceramic samples were produced by hot pressing at 1100 - 1200 0 C for 2 - 6h and pressure of 20Mpa.Optical transmittance of ceramic samples from PHP derived powders was higher than that from sol- gel derived. The transparency of poled plates with thickness of 0.3mm (wavelength λ = 630nm) was 67 - 69% and 56 - 59%, respectively. It can be explained by lack of technical support for sol-gel processing in atmosphere of neutral gas, as metal organic precursors are extremely sensitive to moisture of air. X-ray and DTA studies were used for powders. Dielectrics, ferroelectric and optical properties as well as studies of icrostructure were carried out for ceramic samples. The grain size of ceramics produced from PHP powders is 3- 4μ, for sol-gel ceramics less than 1μ

Particulate hot gas stream cleanup technical issues

Energy Technology Data Exchange (ETDEWEB)

Pontius, D.H.; Snyder, T.R.

1999-09-30

The analyses of hot gas stream cleanup particulate samples and descriptions of filter performance studied under this contract were designed to address problems with filter operation that have been linked to characteristics of the collected particulate matter. One objective of this work was to generate an interactive, computerized data bank of the key physical and chemical characteristics of ash and char collected from operating advanced particle filters and to relate these characteristics to the operation and performance of these filters. The interactive data bank summarizes analyses of over 160 ash and char samples from fifteen pressurized fluidized-bed combustion and gasification facilities utilizing high-temperature, high pressure barrier filters.

Robust, high temperature-ceramic membranes for gas separation

Science.gov (United States)

Berchtold, Kathryn A.; Young, Jennifer S.

2014-07-29

A method of making ceramic membranes, and the ceramic membranes so formed, comprising combining a ceramic precursor with an organic or inorganic comonomer, forming the combination as a thin film on a substrate, photopolymerizing the thin film, and pyrolyzing the photopolymerized thin film.

Effects of internal gas pressure and microstructure on the mechanisms of hot-pressing and swelling in ceramics. Progress report, June 1, 1976--March 31, 1977

International Nuclear Information System (INIS)

Solomon, A.A.

1977-02-01

The low temperature isostatic pressurization system has been completed, operated successfully and calibrated. The new high temperature TD tungsten vessel and MoSi 2 element furnace system has also been designed and is presently under construction. Porous CoO single crystals have been grown using a ''skull melting'' process. Automated quantitative microscopy techniques are being developed using the KONTRON system to examine porosity evaluation during hot-pressing and sintering. Initial sintering experiments under variable isostatic pressures from 100 μm Hg to 2000 psi reveal no significant effect of ambient pressure. Nor were differences observed in sintering kinetics when either Helium or Argon were used as the pressurizing gas. Swelling experiments, conducted by reducing the ambient pressure after pore closure, revealed dramatic changes in density. The densification rates also appeared to depend on history, suggesting that mechanical deformation may play a dominant role in hot-pressing, at least during transients

Equipment experience in a radioactive LFCM [liquid-fed ceramic melter] vitrification facility

International Nuclear Information System (INIS)

Holton, L.K. Jr.; Dierks, R.D.; Sevigny, G.J.; Goles, R.W.; Surma, J.E.; Thomas, N.M.

1986-11-01

Since October 1984, the Pacific Northwest Laboratory (PNL) has operated a pilot-scale radioactive liquid-fed ceramic melter (RLFCM) vitrification process in shielded manipulator hot cells. This vitrification facility is being operated for the Department of Energy (DOE) to remotely test vitrification equipment components in a radioactive environment and to develop design and operation data that can be applied to production-scale projects. This paper summarizes equipment and process experience obtained from the operations of equipment systems for waste feeding, waste vitrification, canister filling, canister handling, and vitrification off-gas treatment

Materials analyses of ceramics for glass furnace recuperators

Energy Technology Data Exchange (ETDEWEB)

Weber, G.W.; Tennery, V.J.

1979-11-01

The use of waste heat recuperation systems offers significant promise for meaningful energy conservation in the process heat industries. This report details the analysis of candidate ceramic recuperator materials exposed to simulated industrial glass furnace hot flue gas environments. Several candidate structural ceramic materials including various types of silicon carbide, several grades of alumina, mullite, cordierite, and silicon nitride were exposed to high-temperature flue gas atmospheres from specially constructed day tank furnaces. Furnace charging, operation, and batch composition were selected to closely simulate industrial practice. Material samples were exposed in flues both with and without glass batch in the furnace for times up to 116 d at temperatures from 1150 to 1550/sup 0/C (2100 to 2800/sup 0/F). Exposed materials were examined by optical microscopy, scanning electron microscopy, energy dispersive x-ray analysis, x-ray diffraction, and x-ray fluorescence to identify material degradation mechanisms. The materials observations were summarized as: Silicon carbide exhibited enhanced corrosion at lower temperatures (1150/sup 0/C) when alkalies were deposited on the carbide from the flue gas and less corrosion at higher temperatures (1550/sup 0/C) when alkalies were not deposited on the carbide; alumina corrosion depended strongly upon purity and density and alumina contents less than 99.8% were unsatisfactory above 1400/sup 0/C; and mullite and cordierite are generally unacceptable for application in soda-lime glass melting environments at temperatures above 1100/sup 0/C.

Preparation of textured Bi3TiNbO9 ceramics

International Nuclear Information System (INIS)

Zhou Zhiyong; Cheng Baozhu; Li Yuchen; Dong Xianlin

2007-01-01

Single phase of textured Bi 3 TiNbO 9 (BTNO) ceramics were prepared by a two-step sintering method: synthesizing seed-crystal platelets by molten-salt method with oxide mixture as precursor and then sintering the platelets via hot-pressing method. Molten-salt-synthesized fine BTNO plate-like crystallines (∼400 nm) had an orientation degree of 0.42. After hot-pressed under different conditions, textured BTNO ceramics with different orientation degree were obtained and the orientation degree of textured BTNO ceramics increased with the applied pressure as well as the sintering temperature. X-ray diffraction (XRD) patterns of textured BTNO revealed that the face perpendicular to the hot-pressing axis (-perpendicular ) exhibits stronger (0 0 l) diffraction peaks, while the face parallel to the hot-pressing axis (-parallel ) shows stronger (0 2 0)/(2 0 0) and weaker (0 0 l) diffraction peaks, which also can be apparently observed from SEM images. Highly oriented BTNO with a degree of 0.78 was obtained under an applied pressure of 60 MPa at 1050 deg. C

DEVELOPMENT OF NOVEL CERAMIC NANOFILM-FIBER INTEGRATED OPTICAL SENSORS FOR RAPID DETECTION OF COAL DERIVED SYNTHESIS GAS

Energy Technology Data Exchange (ETDEWEB)

Junhang Dong; Hai Xiao; Xiling Tang; Hongmin Jiang; Kurtis Remmel; Amardeep Kaur

2012-09-30

The overall goal of this project is to conduct fundamental studies on advanced ceramic materials and fiber optic devices for developing new types of high temperature (>500{degree}C) fiber optic chemical sensors (FOCS) for monitoring fossil (mainly coal) and biomass derived gases in power plants. The primary technical objective is to investigate and demonstrate the nanocrystalline doped-ceramic thin film enabled FOCS that possess desired stability, sensitivity and selectivity for in-situ, rapid gas detection in the syngas streams from gasification and combustion flue gases. This report summarizes research works of two integrated parts: (1) development of metal oxide solid thin films as sensing materials for detection and measurement of important gas components relevant to the coal- and biomass-derived syngas and combustion gas streams at high temperatures; and (2) development of fiber optic devices that are potentially useful for constructing FOCS in combination with the solid oxide thin films identified in this program.

Advanced ceramic materials for next-generation nuclear applications

Science.gov (United States)

Marra, John

2011-10-01

The nuclear industry is at the eye of a 'perfect storm' with fuel oil and natural gas prices near record highs, worldwide energy demands increasing at an alarming rate, and increased concerns about greenhouse gas (GHG) emissions that have caused many to look negatively at long-term use of fossil fuels. This convergence of factors has led to a growing interest in revitalization of the nuclear power industry within the United States and across the globe. Many are surprised to learn that nuclear power provides approximately 20% of the electrical power in the US and approximately 16% of the world-wide electric power. With the above factors in mind, world-wide over 130 new reactor projects are being considered with approximately 25 new permit applications in the US. Materials have long played a very important role in the nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced reactor systems and fuel cycles that minimize waste and increase proliferation resistance, materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Advanced metallic and ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles, advanced alloy fuels for 'deep-burn' applications, as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, a number of fuel reprocessing operations are being investigated. Advanced materials continue to provide a vital contribution in 'closing the fuel cycle' by stabilization of associated low-level and high-level wastes in highly durable cements, ceramics, and glasses. Beyond this fission energy application, fusion energy will demand advanced materials capable of withstanding the extreme environments of high

Advanced ceramic materials for next-generation nuclear applications

Energy Technology Data Exchange (ETDEWEB)

Marra, John [Savannah River National Laboratory Aiken, SC 29802 (United States)

2011-10-29

The nuclear industry is at the eye of a 'perfect storm' with fuel oil and natural gas prices near record highs, worldwide energy demands increasing at an alarming rate, and increased concerns about greenhouse gas (GHG) emissions that have caused many to look negatively at long-term use of fossil fuels. This convergence of factors has led to a growing interest in revitalization of the nuclear power industry within the United States and across the globe. Many are surprised to learn that nuclear power provides approximately 20% of the electrical power in the US and approximately 16% of the world-wide electric power. With the above factors in mind, world-wide over 130 new reactor projects are being considered with approximately 25 new permit applications in the US. Materials have long played a very important role in the nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced reactor systems and fuel cycles that minimize waste and increase proliferation resistance, materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Advanced metallic and ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles, advanced alloy fuels for 'deep-burn' applications, as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, a number of fuel reprocessing operations are being investigated. Advanced materials continue to provide a vital contribution in 'closing the fuel cycle' by stabilization of associated low-level and high-level wastes in highly durable cements, ceramics, and glasses. Beyond this fission energy application, fusion energy will demand advanced materials capable of withstanding the extreme

Hot spot in GdBa2Cu3O7-δ-based composite ceramics rods and their applications for oxygen sensors

International Nuclear Information System (INIS)

Okamoto, T; Takata, M

2011-01-01

A hot spot, which is a local area glowing orange, appears in a LnBa 2 Cu 3 O 7-δ (Ln: rare earth element) ceramic rod when a voltage exceeding a certain value is applied to the rod at room temperature. After the appearance of the hot spot, the current changes according to the oxygen partial pressure in ambient atmosphere, which acts as an oxygen sensor without the need for any heating system. The GdBa 2 Cu 3 O 7-δ rod tended to be melted and broken by a sustained presence of the hot spot in a high oxygen partial pressure Po 2 (∼100 kPa). The composite rod containing high melting point materials, such as BaAl 2 O 4 , BaZrO 3 and Gd 2 BaCuO 5 , showed a remarkable high durability in O 2 atmosphere. In a low Po 2 ( 2 Cu3O 7-δ rod decreases to almost zero and the hot spot disappeared, resulting in an insensitive rod to oxygen. The composite rod containing CuO detected oxygen even in Po 2 < 0.002 kPa.

Solidification of HLLW into sintered ceramics

International Nuclear Information System (INIS)

O-Oka, K.; Ohta, T.; Masuda, S.; Tsunoda, N.

1979-01-01

Simulated HLLW from the PNC reprocessing plant at Tokai was solidified into sintered ceramics by normal sintering or hot-pressing with addition of some oxides. Among various ceramic products obtained so far, the most preferable was nepheline-type sintered solids formed with addition of SiO 2 and Al 2 O 3 to the simulated waste calcine. The solid shows advantageous properties in leach rate and mechanical strength, which suggest that the ceramic solids were prepared with additions of ZrO 2 or MnO 2 , and some of them showed good characteristics

Highly textured KNN-based piezoelectric ceramics by conventional sintering

International Nuclear Information System (INIS)

Zapata, Angelica Maria Mazuera; Silva Junior, Paulo Sergio da; Zambrano, Michel Venet

2016-01-01

Full text: Texturing in ferroelectric ceramics has played an important role in the enhancement of their piezoelectric properties. Common methods for ceramic texturing are hot pressing and template grain ground; nevertheless, the needed facilities to apply hot pressing and the processing of single crystal make the texture of ceramics expensive and very difficult. In this study, a novel method was investigated to obtain highly textured lead-free ceramics. A (K 0.5 Na 0.5 ) 0.97 Li 0. 0 3 Nb 0.8 Ta 0. 2 matrix (KNLNT), with CuO excess was sintered between 1070 and 1110 °C following a solid state reaction procedure. The CuO excess promotes liquid phase formation and a partial melting of the material. XRD patterns showed the intensity of (100) family peaks became much stronger with the increasing of sintering temperature and CuO. In addition, Lotgering factor was calculated and exhibited a texture degree between 40 % and 70 % for sintered samples having 13 and 16 wt. % CuO, respectively. These, highly textured ceramics, with adequate cut, can be used as substitutes single crystals for texturing of KNN-based lead-free ceramics. (author)

Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

Science.gov (United States)

Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.

2016-01-01

Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

Microstructural characterization of ceramic floor tiles with the incorporation of wastes from ceramic tile industries

Directory of Open Access Journals (Sweden)

Carmeane Effting

2010-09-01

Full Text Available Ceramic floor tiles are widely used in buildings. In places where people are bare feet, the thermal sensation of cold or hot depends on the environmental conditions and material properties including its microstructure and crustiness surface. The introduction of the crustiness surface on the ceramic floor tiles interfere in the contact temperature and also it can be an strategy to obtain ceramic tiles more comfortable. In this work, porous ceramic tiles were obtained by pressing an industrial atomized ceramic powder incorporated with refractory raw material (residue from porcelainized stoneware tile polishing and changing firing temperature. Raw materials and obtained compacted samples were evaluated by chemical analysis, scanning electron microscopy (SEM, energy-dispersive spectrometry (EDS, thermogravimetric analysis (TGA, and differential thermal analysis (DTA. Thermal (thermal conductivity and effusivity and physical (porosity measurements were also evaluated.

FY 1993 Research and development of ceramic gas turbines. Development of methods of testing and evaluating ceramic member bonding techniques; 1993 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Ceramic buzai setsugo gijutsu no shiken hyoka hoho no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-05-01

Studies are conducted to establish the methods of testing and evaluating applicability of ceramic-metal bonding for ceramic gas turbines, and the FY 1993 results are reported. The program involves measurement of residual stress by the X-ray method and durability tests for the joints of silicon nitride and austenitic stainless steel with copper as the intermediate layer, and analysis and classification of the strength/durability test results obtained until the previous fiscal year by the finite element method, to evaluate applicability of the joining. For the strength characteristics at high temperature, the test pieces tend to lose strength at 400 degrees C and higher, and high-temperature strength as cross-head displacement speed increases. The upper limit of bending strength at room temperature decreases as number of thermal cycles increases. The test pieces subjected to thermal cycles have a higher bending strength at high temperature than at room temperature. The results of the two-dimensional plasticity analysis of the residual stress in the joint by the finite element method are in good agreement with the results by the X-ray method. (NEDO)

Achievement report for fiscal 1989. Research and development of ceramic gas turbine (Study on its adaptability with society); 1989 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Shakai tekigosei kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-05-01

Ceramic gas turbine (CGT) is superior in the aspects of high efficiency, low pollution, multi-kind fuel performance, small size, and light weight. Its utilization field is broad, whereas putting it into practical use at an early time is desired from the viewpoints of energy conservation, reduction in CO2 emission, resource conservation, and economic influence. The utilization field of CGT may include cogeneration and portable power generator, but putting it into practical use requires that it be superior in environment protection performance such as gas exhaust, noise and vibration, economic performance, safety, and adaptability with the utilization fields. From such a viewpoint, discussions were given on its adaptability with the society based on different characteristics of the CGT, and other conditions such as related laws and regulations. The first edition investigated the developmental trends in ceramic materials, and the second edition studied the CGT utilizing systems, in particular, the status of utilization and proliferation of the current cogeneration systems. The edition evaluated various conditions required for conceptual design of the system. The third edition put into order the environmental regulations and future trends in order to identify the effect of introducing the CGT. (NEDO)

Ceramic fiber reinforced glass-ceramic matrix composite

Science.gov (United States)

Bansal, Narottam P. (Inventor)

1993-01-01

A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.

Processing, microstructure and properties of grain-oriented ferroelectric ceramics

International Nuclear Information System (INIS)

Okazaki, K.; Igarashi, H.; Nagata, K.; Yamamoto, T.; Tashiro, S.

1986-01-01

Grain oriented ferroelectric ceramics such as PbBi/sub 2/Nb/sub 2/O/sub 9/, bismuth compound with layer structure, (PbLa)Nb/sub 2/O/sub 6/, tungsten-bronze structure and SbSI were prepared by an uni-axial hot-pressing, a double-stage hot-pressing and tape casting methods. Microstructures of them were examined by SEM and the prefered textures of the ceramics composed of thin plate and/or needle crystallites were ascertained. Grain orientation effects on electrical, piezoelectric, optical and mechanical properties are discussed

High-temperature materials and structural ceramics

International Nuclear Information System (INIS)

1990-01-01

This report gives a survey of research work in the area of high-temperature materials and structural ceramics of the KFA (Juelich Nuclear Research Center). The following topics are treated: (1) For energy facilities: ODS materials for gas turbine blades and heat exchangers; assessment of the remaining life of main steam pipes, material characterization and material stress limits for First-Wall components; metallic and graphitic materials for high-temperature reactors. (2) For process engineering plants: composites for reformer tubes and cracking tubes; ceramic/ceramic joints and metal/ceramic and metal/metal joints; Composites and alloys for rolling bearing and sliding systems up to application temperatures of 1000deg C; high-temperature corrosion of metal and ceramic material; porous ceramic high-temperature filters and moulding coat-mix techniques; electrically conducting ceramic material (superconductors, fuel cells, solid electrolytes); high-temperature light sources (high-temperature chemistry); oil vapor engines with caramic components; ODS materials for components in diesel engines and vehicle gas turbines. (MM) [de

Abrasive wear behaviour of bio-active glass ceramics containing ...

Indian Academy of Sciences (India)

In this study, abrasive wear behaviour of bio-active glass ceramic materials produced with two different processes is studied. Hot pressing process and conventional casting and controlled crystallization process were used to produce bio-active ceramics. Fracture toughness of studied material was calculated by fracture ...

Absorption signatures of warm-hot gas at low redshift : Ne VIII

NARCIS (Netherlands)

Tepper-García, T

2013-01-01

At z {lt} 1 a large fraction of the baryons is thought to reside in diffuse gas that has been shock-heated to high temperatures (10$^{5}$-10$^{6}$ K). Absorption by the 770.41, 780.32 å doublet of Ne VIII in quasar spectra represents a unique tool to study this elusive warm-hot phase. We have

X(3872 production and absorption in a hot hadron gas

Directory of Open Access Journals (Sweden)

L.M. Abreu

2016-10-01

Full Text Available We calculate the time evolution of the X(3872 abundance in the hot hadron gas produced in the late stage of heavy ion collisions. We use effective field Lagrangians to obtain the production and dissociation cross sections of X(3872. In this evaluation we include diagrams involving the anomalous couplings πD⁎D¯⁎ and XD¯⁎D⁎ and also the couplings of the X(3872 with charged D and D⁎ mesons. With these new terms the X(3872 interaction cross sections are much larger than those found in previous works. Using these cross sections as input in rate equations, we conclude that during the expansion and cooling of the hadronic gas, the number of X(3872, originally produced at the end of the mixed QGP/hadron gas phase, is reduced by a factor of 4.

Durable zinc ferrite sorbent pellets for hot coal gas desulfurization

Science.gov (United States)

Jha, Mahesh C.; Blandon, Antonio E.; Hepworth, Malcolm T.

1988-01-01

Durable, porous sulfur sorbents useful in removing hydrogen sulfide from hot coal gas are prepared by water pelletizing a mixture of fine zinc oxide and fine iron oxide with inorganic and organic binders and small amounts of activators such as sodium carbonate and molybdenite; the pellets are dried and then indurated at a high temperature, e.g., 1800.degree. C., for a time sufficient to produce crush-resistant pellets.

Economic aspects of advanced coal-fired gas turbine locomotives

Science.gov (United States)

Liddle, S. G.; Bonzo, B. B.; Houser, B. C.

1983-01-01

Increases in the price of such conventional fuels as Diesel No. 2, as well as advancements in turbine technology, have prompted the present economic assessment of coal-fired gas turbine locomotive engines. A regenerative open cycle internal combustion gas turbine engine may be used, given the development of ceramic hot section components. Otherwise, an external combustion gas turbine engine appears attractive, since although its thermal efficiency is lower than that of a Diesel engine, its fuel is far less expensive. Attention is given to such a powerplant which will use a fluidized bed coal combustor. A life cycle cost analysis yields figures that are approximately half those typical of present locomotive engines.

Hot gas in clusters of galaxies, cosmic microwave background radiation and cosmology

CERN Multimedia

CERN. Geneva

2018-01-01

Presence of the hot (kTe ~ 3 - 10 KeV) rarefied gas in the clusters of galaxies (most massive gravitationally bound objects in the Universe) leads to the appearance of  "shadows"  in the angular distribution of the Cosmic Microwave Background (CMB) Radiation and permits to measure the peculiar velocities of these clusters relative to the unique coordinate frame where CMB is isotropic. I plan to describe the physics leading to these observational effects. Planck spacecraft, ground based South Pole and Atacama Cosmology Telescopes discovered recently more than two thousand of unknown before Clusters of Galaxies at high redshifts detecting these "shadows" and traces of kinematic effect, demonstrating the correlation of the hot gas velocities with mass concentrations on large scales. Giant ALMA interferometer in Atacama desert resolved recently strong shocks between merging clusters of galaxies. Newly discovered clusters of galaxies permit to study the rate of growth of the large scale structur...

Preliminary design analysis of hot gas ducts and a intermediate heat exchanger for the nuclear hydrogen reactor

International Nuclear Information System (INIS)

Song, K. N.; Kim, Y. W.

2008-01-01

Korea Atomic Energy Research Institute (KAERI) is in the process of carrying out a nuclear hydrogen system by considering the indirect cycle gas cooled reactors that produce heat at temperatures in the order of 950 .deg. C. Primary and secondary hot gas ducts with coaxial double tubes and are key components connecting a reactor pressure vessel and a intermediate heat exchanger for the nuclear hydrogen system. In this study, preliminary design analyses on the hot gas ducts and the intermediate heat exchanger were carried out. These preliminary design activities include a preliminary design on the geometric dimensions, a preliminary strength evaluation, thermal sizing, and an appropriate material selection

Forming of superplastic ceramics

Energy Technology Data Exchange (ETDEWEB)

Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

1994-05-01

Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

Ceramic technologies for automotive industry: Current status and perspectives

International Nuclear Information System (INIS)

Okada, Akira

2009-01-01

The automotive industry has developed substantially through advances in mechanical technologies, and technologies such as electronics and advanced materials have also contributed to further advances in automobiles. The contribution of ceramic materials to automobile technologies ranges over driving performance, exhaust gas purification, and fuel efficiency improvements. Several ceramic components, such as knock sensors, oxygen sensors, exhaust gas catalysts, and silicon nitride parts for automotive engines, have been successfully applied to automobiles. This paper focuses on the contribution of ceramics to automotive technologies. It also mentions potential contributions in the future, including adiabatic turbo-compound diesels, ceramic gas turbines, fuel cells, and electric vehicles because ceramic technologies have been intensively involved in the challenge to achieve advanced power sources.

Hot Leg Piping Materials Issues

International Nuclear Information System (INIS)

V. Munne

2006-01-01

With Naval Reactors (NR) approval of the Naval Reactors Prime Contractor Team (NRPCT) recommendation to develop a gas cooled reactor directly coupled to a Brayton power conversion system as the space nuclear power plant (SNPP) for Project Prometheus (References a and b) the reactor outlet piping was recognized to require a design that utilizes internal insulation (Reference c). The initial pipe design suggested ceramic fiber blanket as the insulation material based on requirements associated with service temperature capability within the expected range, very low thermal conductivity, and low density. Nevertheless, it was not considered to be well suited for internal insulation use because its very high surface area and proclivity for holding adsorbed gases, especially water, would make outgassing a source of contaminant gases in the He-Xe working fluid. Additionally, ceramic fiber blanket insulating materials become very friable after relatively short service periods at working temperatures and small pieces of fiber could be dislodged and contaminate the system. Consequently, alternative insulation materials were sought that would have comparable thermal properties and density but superior structural integrity and greatly reduced outgassing. This letter provides technical information regarding insulation and materials issues for the Hot Leg Piping preconceptual design developed for the Project Prometheus space nuclear power plant (SNPP)

Fibrous-Ceramic/Aerogel Composite Insulating Tiles

Science.gov (United States)

White, Susan M.; Rasky, Daniel J.

2004-01-01

Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

A gas production system from methane hydrate layers by hot water injection and BHP control with radial horizontal wells

Energy Technology Data Exchange (ETDEWEB)

Yamakawa, T.; Ono, S.; Iwamoto, A.; Sugai, Y.; Sasaki, K. [Kyushu Univ., Fukuoka, Fukuoka (Japan)

2010-07-01

Reservoir characterization of methane hydrate (MH) bearing turbidite channel in the eastern Nankai Trough, in Japan has been performed to develop a gas production strategy. This paper proposed a gas production system from methane hydrate (MH) sediment layers by combining the hot water injection method and bottom hole pressure control at the production well using radial horizontal wells. Numerical simulations of the cylindrical homogeneous MH layer model were performed in order to evaluate gas production characteristics by the depressurization method with bottom hole pressure control. In addition, the effects of numerical block modeling and averaging physical properties of MH layers were presented. According to numerical simulations, combining the existing production system with hot water injection and bottom hole pressure control results in an outward expansion of the hot water chamber from the center of the MH layer with continuous gas production. 10 refs., 15 figs.

THE USE OF COATINGS FOR HOT CORROSION AND EROSION PROTECTION IN TURBINE HOT SECTION COMPONENTS

Directory of Open Access Journals (Sweden)

Hayrettin AHLATCI

1999-01-01

Full Text Available High pressure turbine components are subjected to a wide variety of thermal and mechanical loading during service. In addition, the components are exposed to a highly oxidizing atmosphere which may contain contaminants such as sulphates, chlorides and sulphuorous gases along with erosive media. So the variety of surface coatings and deposition processes available for the protection of blade and vane components in gas turbines are summarised in this study. Coating types range from simple diffusion aluminides to modified aluminides and a CoCrAlY overlayer. The recommendations for corrosion-resistant coatings (for low temperature and high temperature hot corrosion environments are as follows: silicon aluminide and platinumchromium aluminide for different gas turbine section superalloys substrates. Platinum metal additions are used to improve the properties of coatings on turbine components. Inorganic coatings based on ceramic films which contain aluminium or aluminium and silicon are very effective in engines and gas turbines. Diffusion, overlayer and thermal barrier coatings which are deposited on superalloys gas turbine components by pack cementation, plasma spraying processes and a number of chemical vapour deposition, physical vapour deposition processes (such as electron beam, sputtering, ion plating are described. The principles underlying the development of protective coatings serve as a useful guide in the choice of coatings for other high temperature applications.

Highly sensitive room temperature ammonia gas sensor based on Ir-doped Pt porous ceramic electrodes

Energy Technology Data Exchange (ETDEWEB)

Liu, Wenlong [College of pharmacy and biological engineering, Chengdu University, Chengdu, 610106 (China); Department of chemical and materials engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan (China); Liu, Yen-Yu [Department of chemical and materials engineering, Tunghai University, Taichung 407, Taiwan (China); Do, Jing-Shan, E-mail: jsdo@ncut.edu.tw [Department of chemical and materials engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan (China); Li, Jing, E-mail: lijing@cdu.edu.cn [College of pharmacy and biological engineering, Chengdu University, Chengdu, 610106 (China)

2016-12-30

Highlights: • Water vapors seem to hugely improve the electrochemical activity of the Pt and Pt-Ir porous ceramic electrodes. • The gas sensors based on the Pt and Pt-Ir alloy electrodes possess good sensing performances. • The reaction path of the ammonia on platinum has been discussed. - Abstract: Room temperature NH{sub 3} gas sensors based on Pt and Pt-Ir (Ir doping Pt) porous ceramic electrodes have been fabricated by both electroplating and sputtering methods. The properties of the gaseous ammonia sensors have been examined by polarization and chronoamperometry techniques. The influence of humidity on the features of the resulting sensors in the system has also been discussed, and the working potential was optimized. Water vapors seem to hugely improve the electrochemical activity of the electrode. With increasing the relative humidity, the response of the Pt-Ir(E)/Pt(S)/PCP sensor to NH{sub 3} gas could be enhanced remarkably, and the sensitivity increases from 1.14 to 12.06 μA ppm{sup −1} cm{sup −2} .Then we have also discussed the sensing mechanism of the Pt-Ir sensor and the result has been confirmed by X-ray photoelectron spectroscopy of the electrode surface before and after reaction in the end.

Numerical study of the generation of runaway electrons in a gas diode with a hot channel

Energy Technology Data Exchange (ETDEWEB)

Lisenkov, V. V., E-mail: lisenkov@iep.uran.ru [Institute of Electrophysics UrB RAS, 106 Amundsena St., Ekaterinburg 620012 (Russian Federation); Ural Federal University, 19 Mira St., Ekaterinburg 620002 (Russian Federation); Shklyaev, V. A., E-mail: shklyaev@to.hcei.tsc.ru [Institute of High Current Electronics SD RAS, 2/3 Akademichesky Avenue, 634055 Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Avenue, 634050 Tomsk (Russian Federation)

2015-11-15

A new method for increasing the efficiency of runaway electron beam generation in atmospheric pressure gas media has been suggested and theoretically proved. The method consists of creating a hot region (e.g., a spark channel or a laser plume) with a decreased numerical density of gas molecules (N) near the cathode. In this method, the ratio E/N (E—electric field strength) is increased by decreasing N instead of increasing E, as has been done in the past. The numerical model that is used allows the simultaneous calculation of the formation of a subnanosecond gas discharge and the generation of runaway electrons in gas media. The calculations have demonstrated the possibility of obtaining current pulses of runaway electrons with amplitudes of hundred of amperes and durations of more than 100 ps. The influence of the hot channel geometry on the parameters of the generated beam has been investigated.

High density high-TC ceramic superconductors by hot pressing

International Nuclear Information System (INIS)

Mak, S.; Chaklader, A.C.D.

1989-01-01

High density and high T C superconductor specimens, YBa 2 Cu 3 O x , have been produced by hot-pressing. The factors studied are the effect of hot pressing on the density, the oxygen stoichiometry, the crystal structure, and the critical temperature. Hot pressing followed by heat treatment increased the density of the specimen to 93%. The hot pressing itself did not significantly affect the oxygen content in the specimen, and although the crystal structure appeared to be orthorhombic, the specimens were not superconducting above liquid nitrogen temperature. The superconductivity was restored after head treatment in oxygen. The highest critical temperature (T C ) of the hot pressed pellets was 82K, which was slightly lower than the T C that could be obtained with the cold pressed/sintered pellets. (6 refs., 5 figs., tab.)

SiC/SiC Leading Edge Turbine Airfoil Tested Under Simulated Gas Turbine Conditions

Science.gov (United States)

Robinson, R. Craig; Hatton, Kenneth S.

1999-01-01

Silicon-based ceramics have been proposed as component materials for use in gas turbine engine hot-sections. A high pressure burner rig was used to expose both a baseline metal airfoil and ceramic matrix composite leading edge airfoil to typical gas turbine conditions to comparatively evaluate the material response at high temperatures. To eliminate many of the concerns related to an entirely ceramic, rotating airfoil, this study has focused on equipping a stationary metal airfoil with a ceramic leading edge insert to demonstrate the feasibility and benefits of such a configuration. Here, the idea was to allow the SiC/SiC composite to be integrated as the airfoil's leading edge, operating in a "free-floating" or unrestrained manner. and provide temperature relief to the metal blade underneath. The test included cycling the airfoils between simulated idle, lift, and cruise flight conditions. In addition, the airfoils were air-cooled, uniquely instrumented, and exposed to the same internal and external conditions, which included gas temperatures in excess of 1370 C (2500 F). Results show the leading edge insert remained structurally intact after 200 simulated flight cycles with only a slightly oxidized surface. The instrumentation clearly suggested a significant reduction (approximately 600 F) in internal metal temperatures as a result of the ceramic leading edge. The object of this testing was to validate the design and analysis done by Materials Research and Design of Rosemont, PA and to determine the feasibility of this design for the intended application.

Hot gas path component cooling system

Science.gov (United States)

Lacy, Benjamin Paul; Bunker, Ronald Scott; Itzel, Gary Michael

2014-02-18

A cooling system for a hot gas path component is disclosed. The cooling system may include a component layer and a cover layer. The component layer may include a first inner surface and a second outer surface. The second outer surface may define a plurality of channels. The component layer may further define a plurality of passages extending generally between the first inner surface and the second outer surface. Each of the plurality of channels may be fluidly connected to at least one of the plurality of passages. The cover layer may be situated adjacent the second outer surface of the component layer. The plurality of passages may be configured to flow a cooling medium to the plurality of channels and provide impingement cooling to the cover layer. The plurality of channels may be configured to flow cooling medium therethrough, cooling the cover layer.

Energy flux of hot atoms

International Nuclear Information System (INIS)

Wotzak, G.P.; Kostin, M.D.

1976-01-01

The process in which hot atoms collide with thermal atoms of a gas, transfer kinetic energy to them, and produce additional hot atoms is investigated. A stochastic method is used to obtain numerical results for the spatial and time dependent energy flux of hot atoms in a gas. The results indicate that in hot atom systems a front followed by an intense energy flux of hot atoms may develop

Achievement report for fiscal 1998. Research and development of ceramic gas turbine (Reliability verification test for ceramic members); 1998 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Ceramic buzai no shinraisei kakusho shiken

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-05-01

For a ceramic gas turbine to achieve efficiency of 42%, materials capable of withstanding approximately 1300 degrees C are required. In fiscal 1998, the mechanism of creep deformation and life prediction are studied, with specimens exposed to a short-term high-stress conditions equivalent to a time to fracture of 1000h. It is known after studies in the past that, under a stress of approximately 240Mpa, the logarithmic values of the load stress and time to fracture may be described by two differently inclined straight lines. Strain is accurately measured by use of a CCD camera for the determination of a creep curve, and then stress indexes are worked out. It is then found that the stress indexes are 4 on the lower stress side of 260MPa and 11 on the higher stress side of the same. This enables the extrapolation of short-term creep fracture data for the prediction of long-term life. No large-scale reduction in resistance to creep due to changes in the crystal phase is not predicted. Longitudinal sound wave speeds are measured, and the result manifestly describes how the longitudinal sound wave speed slows down with the progress of creepage in the material. Reference is also made to international reports about the study of ceramics performance tests and evaluation methods, international joint studies about mechanical properties tests, and the international round robin test of material powder. (NEDO)

Detection of Hot Halo Gets Theory Out of Hot Water

Science.gov (United States)

2006-02-01

Scientists using NASA's Chandra X-ray Observatory have detected an extensive halo of hot gas around a quiescent spiral galaxy. This discovery is evidence that galaxies like our Milky Way are still accumulating matter from the gradual inflow of intergalactic gas. "What we are likely witnessing here is the ongoing galaxy formation process," said Kristian Pedersen of the University of Copenhagen, Denmark, and lead author of a report on the discovery. Chandra observations show that the hot halo extends more than 60,000 light years on either side of the disk of the galaxy known as NGC 5746. The detection of such a large halo alleviates a long-standing problem for the theory of galaxy formation. Spiral galaxies are thought to form from enormous clouds of intergalactic gas that collapse to form giant, spinning disks of stars and gas. Chandra X-ray Image of NGC 5746 Chandra X-ray Image of NGC 5746 One prediction of this theory is that large spiral galaxies should be immersed in halos of hot gas left over from the galaxy formation process. Hot gas has been detected around spiral galaxies in which vigorous star formation is ejecting matter from the galaxy, but until now hot halos due to infall of intergalactic matter have not been detected. "Our observations solve the mystery of the missing hot halos around spiral galaxies," said Pedersen. "The halos exist, but are so faint that an extremely sensitive telescope such as Chandra is needed to detect them." DSS Optical Image of NGC 5746 DSS Optical Image of NGC 5746 NGC 5746 is a massive spiral galaxy about a 100 million light years from Earth. Its disk of stars and gas is viewed almost edge-on. The galaxy shows no signs of unusual star formation, or energetic activity from its nuclear region, making it unlikely that the hot halo is produced by gas flowing out of the galaxy. "We targeted NGC 5746 because we thought its distance and orientation would give us the best chance to detect a hot halo caused by the infall of

Environmental Effects on Non-oxide Ceramics

Science.gov (United States)

Jacobson, Nathan S.; Opila, Elizabeth J.

1997-01-01

Non-oxide ceramics such as silicon carbide (SiC) and silicon nitride (Si3N4) are promising materials for a wide range of high temperature applications. These include such diverse applications as components for heat engines, high temperature electronics, and re-entry shields for space vehicles. Table I lists a number of selected applications. Most of the emphasis here will be on SiC and Si3N4. Where appropriate, other non-oxide materials such as aluminum nitride (AlN) and boron nitride (BN) will be discussed. Proposed materials include both monolithic ceramics and composites. Composites are treated in more detail elsewhere in this volume, however, many of the oxidation/corrosion reactions discussed here can be extended to composites. In application these materials will be exposed to a wide variety of environments. Table I also lists reactive components of these environments.It is well-known that SiC and Si3N4 retain their strength to high temperatures. Thus these materials have been proposed for a variety of hot-gas-path components in combustion applications. These include heat exchanger tubes, combustor liners, and porous filters for coal combustion products. All combustion gases contain CO2, CO, H2, H2O, O2, and N2. The exact gas composition is dependent on the fuel to air ratio or equivalence ratio. (Equivalence ratio (EQ) is a fuel-to-air ratio, with total hydrocarbon content normalized to the amount of O2 and defined by EQ=1 for complete combustion to CO2 and H2O). Figure 1 is a plot of equilibrium gas composition vs. equivalence ratio. Note that as a general rule, all combustion atmospheres are about 10% water vapor and 10% CO2. The amounts of CO, H2, and O2 are highly dependent on equivalence ratio.

Silanated Surface Treatment: Effects on the Bond Strength to Lithium Disilicate Glass-Ceramic.

Science.gov (United States)

Baratto, Samantha Schaffer Pugsley; Spina, Denis Roberto Falcão; Gonzaga, Carla Castiglia; Cunha, Leonardo Fernandes da; Furuse, Adilson Yoshio; Baratto Filho, Flares; Correr, Gisele Maria

2015-10-01

The aim of this study was to evaluate the effect of silanization protocols on the bond strength of two resin cements to a lithium disilicate glass-ceramic. Thirty-two ceramic discs were assigned to 2 groups (n=16): G1 - dual-cured resin cement and G2 - light-cured resin cement. Four subgroups were evaluated according to the used silanization protocol. The glass-ceramic was etched with 10% hydrofluoric acid for 20 s and silane was applied for 1 min, as follows: CTL - according to the manufacturer's instructions; HA - dried with hot air; NWA - washed and dried with water and air at room temperature; HWA - washed and dried with hot water and hot air. Thereafter, adhesive was applied and light-cured for 20 s. Silicon molds were used to prepare resin cement cylinders (1x1 mm) on the ceramic surface. The specimens were stored in deionized water at 37 °C for 48 h and subjected to a micro-shear test. The data were submitted to statistical analysis (?#61537;=0.05). Group G1 showed higher bond strengths than G2, except for the CTL and NWA subgroups. Differences as function of the silanization protocol were only observed in G1: HWA (25.13±6.83)≥HA (22.95±7.78)≥CTL(17.44±7.24) ≥NWA(14.63±8.76). For G2 there was no difference among the subgroups. In conclusion, the silanization protocol affected the resin cement/ceramic bond strengths, depending on the material. Washing/drying with hot water and/or hot air increased only the bond strength of the dual-cured resin cement.

The Klinger hot gas double axial valve

International Nuclear Information System (INIS)

Kruschik, J.; Hiltgen, H.

1984-01-01

The Klinger hot gas valve is a medium controlled double axial valve with advanced design features and safety function. It was first proposed by Klinger early in 1976 for the PNP-Project as a containment shut-off for hot helium (918 deg. C and 42 bar), because a market research has shown that such a valve is not state of present techniques. In the first stage of development a feasibility study had to be made by detailed design, calculation and by basic experiments for key components in close collaboration with Interatom/GHT. This was the basis for further design, calculation, construction and experimental work for such a valve prototype within the new development contract. The stage of knowledge to that time revealed the following key priority development areas: Finite element stress analysis for the highly stressed high temperature main components; development of an insulation layout; Detailed experimental tests of functionally important structural components or units of the valve, partly at Klingers (gasstatic bearings, flexible metallic sealing element, aerodynamic and thermohydraulic tests), partly at Interatom (actuator unit and also gasstatic bearings), partly at HRB in Juelich (flexible metallic sealing system, aerodynamic and thermohydraulic tests); Design of a test valve for experimental work in the KVK (test circuit at Interatom) for evaluation of temperature distribution and reliability of operation; Design of a prototype and extensive testing in the KVK

Hot-pressing steatite bodies

International Nuclear Information System (INIS)

Aparicio Arroyo, E.

1967-01-01

Requirements for some special nuclear engineering ceramic shapes are: big size, impervious, dimensional accuracy and good mechanical and dielectric properties. Limitations of te conventional methods and advantages of te hot pressing techniques for the manufacturing of these shapes are discussed. Hot pressing characteristics of a certain steatite powder are studied. Occurrence of an optimum densification temperature just above the tale decomposition range is found. Experimental data show that the height/diameter ratio of the specimen has no effect on the sintering conditions. Increasing darkness from the graphite mould is detected above the optimum temperature. The hot-pressed steatite is compared with a fired dry-pressed sample of the same composition. (Author) 13 refs

Processing of non-oxide ceramics from sol-gel methods

Science.gov (United States)

Landingham, Richard; Reibold, Robert A.; Satcher, Joe

2014-12-12

A general procedure applied to a variety of sol-gel precursors and solvent systems for preparing and controlling homogeneous dispersions of very small particles within each other. Fine homogenous dispersions processed at elevated temperatures and controlled atmospheres make a ceramic powder to be consolidated into a component by standard commercial means: sinter, hot press, hot isostatic pressing (HIP), hot/cold extrusion, spark plasma sinter (SPS), etc.

Thermal Effect of Ceramic Substrate on Heat Distribution in Thermoelectric Generators

DEFF Research Database (Denmark)

Kolaei, Alireza Rezania; Rosendahl, Lasse

2012-01-01

in the heat sink, a parallel microchannel heat sink is applied to a real TEG. The focus of this study is a discussion of the temperature difference variation between the cold/hot sides of the TEG legs versus the variation of the thermal conductivity of the ceramic substrate and the thickness of the substrate...... that the temperature difference is affected remarkably by the pressure drops in the heat sink, the thermal conductivity of the ceramic substrate, and the thickness of the substrate on the hot side....

TEM analysis and wear resistance of the ceramic coatings on Q235 steel prepared by hybrid method of hot-dipping aluminum and plasma electrolytic oxidation

Energy Technology Data Exchange (ETDEWEB)

Lu Lihong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Science and Research Department, Chinese People' s Armed Police Academy, Langfang 065000 (China); Zhang Jingwu [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Wu Lailei; Jiang Guirong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li Liang [State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084 (China)

2012-01-25

Highlights: Black-Right-Pointing-Pointer Transmission electron microscopy (TEM) was firstly used to analyze the phase composition of the ceramic coatings. Black-Right-Pointing-Pointer The phase composition of the ceramic coatings is mainly amorphous phase and crystal Al{sub 2}O{sub 3} oxides. Black-Right-Pointing-Pointer The cross-section micro-hardness of the treated samples was investigated, the hardness of the ceramic coatings is about HV1300. Black-Right-Pointing-Pointer The wear resistance of the PEO samples is about 3 times higher than that of the heat treated 45 steel. - Abstract: The hybrid method of PEO and hot-dipping aluminum (HDA) was employed to deposit composite ceramic coatings on the surface of Q235 steel. The composition of the composite coatings was investigated with X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The cross-section microstructure and micro-hardness of the treated specimens were investigated and analyzed with scanning electron microscopy (SEM) and microscopic hardness meter (MHM), respectively. The wear resistance of the ceramic coatings was investigated by a self-made rubbing wear testing machine. The results indicate that metallurgical bonding can be observed between the ceramic coatings and the steel substrate. There are many micro-pores and micro-cracks, which act as the discharge channels and result of quick and non-uniform cooling of melted sections in the plasma electrolytic oxidation ceramic coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al{sub 2}O{sub 3} oxides. The crystal Al{sub 2}O{sub 3} phase includes {kappa}-Al{sub 2}O{sub 3}, {theta}-Al{sub 2}O{sub 3} and {beta}-Al{sub 2}O{sub 3}. The grain size of the {kappa}-Al{sub 2}O{sub 3} crystal is quite non-uniform. The hardness of the ceramic coatings is about HV1300 and 10 times higher than that of the Q235 substrate, which was favorable to the better wear resistance of the ceramic

Amine-based post-combustion CO2 capture in air-blown IGCC systems with cold and hot gas clean-up

International Nuclear Information System (INIS)

Giuffrida, A.; Bonalumi, D.; Lozza, G.

2013-01-01

Highlights: • Hot fuel gas clean-up is a very favorable technology for IGCC concepts. • IGCC net efficiency reduces to 41.5% when realizing post-combustion CO 2 capture. • Complex IGCC layouts are necessary if exhaust gas recirculation is realized. • IGCC performance does not significantly vary with exhaust gas recirculation. - Abstract: This paper focuses on the thermodynamic performance of air-blown IGCC systems with post-combustion CO 2 capture by chemical absorption. Two IGCC technologies are investigated in order to evaluate two different strategies of coal-derived gas clean-up. After outlining the layouts of two power plants, the first with conventional cold gas clean-up and the second with hot gas clean-up, attention is paid to the CO 2 capture station and to issues related to exhaust gas recirculation in combined cycles. The results highlight that significant improvements in IGCC performance are possible if hot coal-derived gas clean-up is realized before the syngas fuels the combustion turbine, so the energy cost of CO 2 removal in an amine-based post-combustion mode is less strong. In particular, IGCC net efficiency as high as 41.5% is calculated, showing an interesting potential if compared to the one of IGCC systems with pre-combustion CO 2 capture. Thermodynamic effects of exhaust gas recirculation are investigated as well, even though IGCC performance does not significantly vary against a more complicated plant layout

Shear stress from hot-film sensors in unsteady gas flow

International Nuclear Information System (INIS)

Cole, K.D.

1991-01-01

In this paper a data analysis procedure is proposed for obtaining unsteady wall shear stress from flush-mounted hot-film anemometer measurements. The method is based on a two-dimensional heat transfer model of the unsteady heat transfer in both the hot-film sensor and in the gas flow. The sensor thermal properties are found from preliminary calibration experiments at zero flow. Numerical experiments are used to demonstrate the data analysis method using simulated sensor signals that are corrupted with noise. The numerical experiments show that noise in the data propagates into the results so that data smoothing may be important in analyzing experimental data. Because the data analysis procedure is linear, a linear digital filter is constructed that could be used for processing large amounts of experimental data. However, further refinements will be needed before the method can be applied to experimental data

Fiscal 1999 achievement report on research and development of industrial technologies. Research and development of synergy ceramics; 1999 nendo sangyo kagaku gijutsu kenkyu kaihatsu seika hokokusho. Synergy ceramics no kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Efforts are conducted in the two fields of (1) survey and research and (2) development of technology for evaluating high temperature dynamic corrosion characteristics of heat resistant ceramics. In field (1), a comprehensive survey is conducted, an application study is conducted about high temperature gas separating ceramic membranes, and efforts are made to put to practical use ceramic parts manufactured by a low cost production process. In the application study of ceramic membranes, technologies are developed for a process of manufacturing high temperature gas separating porous ceramic membranes capable of separating and purifying gas emissions and gas ingredients, which involves the development of technologies for improving on gas separation and purification functions, development of technology of providing catalyst support function, technology of porous membrane formation, evaluation of separation characteristics, and so forth. In an application study for ceramic parts manufactured by a low cost manufacturing process, which involves structural ceramics, optimization is accomplished for materials synthesizing technologies by means of mechanical alloying, and cylinder liners are fabricated and evaluated for a natural gas engine made of silicon nitride based ceramics. In field (2), a high temperature dynamic corrosion testing device is built for heat shield coatings. (NEDO)

Melt Infiltrated Ceramic Matrix Composites for Shrouds and Combustor Liners of Advanced Industrial Gas Turbines

Energy Technology Data Exchange (ETDEWEB)

Gregory Corman; Krishan Luthra; Jill Jonkowski; Joseph Mavec; Paul Bakke; Debbie Haught; Merrill Smith

2011-01-07

This report covers work performed under the Advanced Materials for Advanced Industrial Gas Turbines (AMAIGT) program by GE Global Research and its collaborators from 2000 through 2010. A first stage shroud for a 7FA-class gas turbine engine utilizing HiPerComp{reg_sign}* ceramic matrix composite (CMC) material was developed. The design, fabrication, rig testing and engine testing of this shroud system are described. Through two field engine tests, the latter of which is still in progress at a Jacksonville Electric Authority generating station, the robustness of the CMC material and the shroud system in general were demonstrated, with shrouds having accumulated nearly 7,000 hours of field engine testing at the conclusion of the program. During the latter test the engine performance benefits from utilizing CMC shrouds were verified. Similar development of a CMC combustor liner design for a 7FA-class engine is also described. The feasibility of using the HiPerComp{reg_sign} CMC material for combustor liner applications was demonstrated in a Solar Turbines Ceramic Stationary Gas Turbine (CSGT) engine test where the liner performed without incident for 12,822 hours. The deposition processes for applying environmental barrier coatings to the CMC components were also developed, and the performance of the coatings in the rig and engine tests is described.

Modelling for near-surface interaction of lithium ceramics and sweep-gas by use of cellular automation

International Nuclear Information System (INIS)

Shimura, K.; Terai, T.; Yamawaki, M.; Yamaguchi, K.

2003-01-01

Tritium release from the lithium ceramics as a fusion reactor breeder material is strongly affected by the composition of the sweep-gas as result of its influences with the material's surface. The typical surface processes which play important roles are adsorption, desorption and interaction between vacancy site and the constituents of the sweep-gas. Among a large number of studies and models, yet it seems to be difficult to model the overall behaviour of those processes due to its complex time-transient nature. In the present work the coarse grained atomic simulation based on the Cellular Automaton (CA) is used to model the dynamics of near-surface interaction between Li 2 O surface and sweep-gas that is consisting of a noble gas, hydrogen gas and water vapour. (author)

Polyphase ceramic and glass-ceramic forms for immobilizing ICPP high-level nuclear waste

International Nuclear Information System (INIS)

Harker, A.B.; Flintoff, J.F.

1984-01-01

Polyphase ceramic and glass-ceramic forms have been consolidated from simulated Idaho Chemical Processing Plant wastes by hot isostatic pressing calcined waste and chemical additives by 1000 0 C or less. The ceramic forms can contain over 70 wt% waste with densities ranging from 3.5 to 3.85 g/cm 3 , depending upon the formulation. Major phases are CaF 2 , CaZrTi 207 , CaTiO 3 , monoclinic ZrO 2 , and amorphous intergranular material. The relative fraction of the phases is a function of the chemical additives (TiO 2 , CaO, and SiO 2 ) and consolidation temperature. Zirconolite, the major actinide host, makes the ceramic forms extremely leach resistant for the actinide simulant U 238 . The amorphous phase controls the leach performance for Sr and Cs which is improved by the addition of SiO 2 . Glass-ceramic forms were also consolidated by HIP at waste loadings of 30 to 70 wt% with densities of 2.73 to 3.1 g/cm 3 using Exxon 127 borosilicate glass frit. The glass-ceramic forms contain crystalline CaF 2 , Al 203 , and ZrSi 04 (zircon) in a glass matrix. Natural mineral zircon is a stable host for 4+ valent actinides. 17 references, 3 figures, 5 tables

Extraction of diagnostic parameters from the transient response of a porous electro ceramic gas sensor

International Nuclear Information System (INIS)

Hossein-Babaei, F.; Orvatinia, M.

2004-01-01

A novel concept for the diagnosis of a pure target gas in air is presented. The method employs a resistive gas sensor with a mm-thick highly porous electro ceramic gas sensitive body. The diagnosis is based on the fact that the diffusion time of the target gas through the porous body would depend on its molecular properties. The transient response of the device was analyzed based on a diffusion reaction equation. The solutions of the equation were shown to be of diagnostic merits. Such a device was fabricated by partial sintering of a Zn O body formed by low pressure pressing. The transient responses of the device to methanol, ethanol, poropanol and butanol were recorded. The analytical data, and the diagnostic parameters were resulted as the fitting parameters. Comparison of the parameters obtained with those available from the calibration experiments afforded target gas identification

Optimization of Heat Transfer on Thermal Barrier Coated Gas Turbine Blade

Science.gov (United States)

Aabid, Abdul; Khan, S. A.

2018-05-01

In the field of Aerospace Propulsion technology, material required to resist the maximum temperature. In this paper, using thermal barrier coatings (TBCs) method in gas turbine blade is used to protect hot section component from high-temperature effect to extend the service life and reduce the maintenance costs. The TBCs which include three layers of coating corresponding initial coat is super alloy-INCONEL 718 with 1 mm thickness, bond coat is Nano-structured ceramic-metallic composite-NiCoCrAIY with 0.15 mm thickness and top coat is ceramic composite-La2Ce2O7 with 0.09 mm thickness on the nickel alloy turbine blade which in turn increases the strength, efficiency and life span of the blades. Modeling a gas turbine blade using CATIA software and determining the amount of heat transfer on thermal barrier coated blade using ANSYS software has been performed. Thermal stresses and effects of different TBCs blade base alloys are considered using CATIA and ANSYS.

Nondestructive quality assurance of ceramic filters using noncontact dynamic characterization

Energy Technology Data Exchange (ETDEWEB)

Yue, P.; Chen, S.E.; Nishihama, Y. [University of Alabama, Birmingham, AL (United States). Dept. of Civil & Environmental Engineering

2005-06-01

Ceramic candle filters are stiff cylindrical structures arranged in rosettes in a hot gas vessel. Custom-made with strong composite materials, these filters are designed to withstand heating and cooling cycles of very high temperature gradients during coal energy production processes. To ensure consistency in the manufactured filters, noncontact dynamic characterization using laser vibrometry is proposed as a factory quality control technique. To evaluate the proposed technique, a sensitivity study using both contact and noncontact vibration measurements is first conducted. The shift in natural vibration frequencies is used as a quality indicator for likely manufacturing variables. Six candle filters are tested using dynamic impact tests. Contact and noncontact results are compared with theoretical natural frequency values, which show that laser results were 'noisier' due to dropout from speckle noises. The results are used to establish the sensitivity of the technique, which indicates that dynamic characterization is a valid nondestructive testing technique for quality assurance of the ceramic filters, provided that the manufactured filters have a quality variation greater than 3.21%.

The Energy Efficiency of Hot Water Production by Gas Water Heaters with a Combustion Chamber Sealed with Respect to the Room

Directory of Open Access Journals (Sweden)

Grzegorz Czerski

2014-08-01

Full Text Available This paper presents investigative results of the energy efficiency of hot water production for sanitary uses by means of gas-fired water heaters with the combustion chamber sealed with respect to the room in single-family houses and multi-story buildings. Additionally, calculations were made of the influence of pre-heating the air for combustion in the chimney and air supply system on the energy efficiency of hot water production. CFD (Computational Fluid Dynamics software was used for calculation of the heat exchange in this kind of system. The studies and calculations have shown that the use of gas water heaters with a combustion chamber sealed with respect to the room significantly increases the efficiency of hot water production when compared to traditional heaters. It has also been proven that the pre-heating of combustion air in concentric chimney and air supply ducts essentially improves the energy efficiency of gas appliances for hot water production.

Corrosion of technical ceramics by molten aluminium

NARCIS (Netherlands)

Schwabe, U.; Wolff, L.R.; Loo, van F.J.J.; Ziegler, G.

1992-01-01

The corrosion of 8 types of ceramics, i.e., 1 grade of hot isostatically pressed reaction-bonded Si3N4 (HIPRBSN), 3 grades of hot pressed Si3N4 (HPSN), and 4 grades of RBSN, and 2 types of SiC (HIPSiC and Si-impregnated SiC (SiSiC)) in molten Al (pure Al and AlZnMgCu1.5) was studied. The HIPRBSN and

Study of the Milky Way's hot coronal gas with its dwarf galaxies

Science.gov (United States)

Pasetto, Stefano; Cropper, Mark; Fujita, Yutaka; Chiosi, Cesare; Grebel, Eva K.

2016-08-01

A large amount (5 × 1010 M⊙) of hot gas is thought to exist in an extended (~ 200 kpc) hot diffuse halo around the Milky Way. We investigate the competitive role of the different dissipative phenomena acting on the onset of star formation of this gravitationally bound systems in this external environment. Ram pressure, Kelvin-Helmholtz and Rayleigh- Taylor instabilities, and tidal forces are accounted for separately in an analytical framework and compared in their role in influencing the star forming regions. We present an analytical criterion to elucidate the dependence of star formation in a spherical stellar system on its surrounding environment, useful in observational applications as well as theoretical interpretations of numerical results. We consider the different signatures of these phenomena in synthetically realized colour-magnitude diagrams (CMDs) of the orbiting system, thus investigating the detectability limits and relevance of these different effects for future observational projects. The theoretical framework developed has direct applications to the cases of our MW system as well as dwarf galaxies in galaxy clusters or any primordial gas-rich star cluster of stars orbiting within its host galaxy.

Origin of warm and hot gas emission from low-mass protostars: Herschel-HIFI observations of CO J = 16-15

DEFF Research Database (Denmark)

Kristensen, Lars Egstrøm; Van Dishoeck, E. F.; Mottram, J. C.

2017-01-01

Context. Through spectrally unresolved observations of high-J CO transitions, Herschel Photodetector Array Camera and Spectrometer (PACS) has revealed large reservoirs of warm (300 K) and hot (700 K) molecular gas around low-mass protostars. The excitation and physical origin of this gas is still...... in cooling molecular H2-poor gas just prior to the onset of H2 formation. High spectral resolution observations of highly excited CO transitions uniquely shed light on the origin of warm and hot gas in low-mass protostellar objects....... not understood. Aims. We aim to shed light on the excitation and origin of the CO ladder observed toward protostars, and on the water abundance in different physical components within protostellar systems using spectrally resolved Herschel-HIFI data. Methods. Observations are presented of the highly excited CO...

High temperature alloys and ceramic heat exchanger

International Nuclear Information System (INIS)

Okamoto, Masaharu

1984-04-01

From the standpoint of energy saving, the future operating temperatures of process heat and gas turbine plants will become higher. For this purpose, ceramics is the most promissing candidate material in strength for application to high-temperature heat exchangers. This report deals with a servey of characteristics of several high-temperature metallic materials and ceramics as temperature-resistant materials; including a servey of the state-of-the-art of ceramic heat exchanger technologies developed outside of Japan, and a study of their application to the intermediate heat exchanger of VHTR (a very-high-temperature gas-cooled reactor). (author)

Effect of hot pressing additives on the leachability of hot pressed sodium hydrous titanium oxide

International Nuclear Information System (INIS)

Valentine, T.M.; Sambell, R.A.J.

1980-01-01

Sodium hydrous titanium oxide is an ion exchange resin which can be used for immobilizing medium level waste (MLW) liquors. When hot pressed, it undergoes conversion to a ceramic. Three low melting point materials (borax, bismuth trioxide, and a mixture of PbO/CuO) were added to the (Na)HTiO and the effect that each of these had on aiding densification was assessed. Hot pressing temperature, applied pressure, and percentage addition of hot pressing aid were varied. Percentage open porosity, flexural strength, and leachability were measured. There was a linear relationship between the percentage open porosity and the logarithm of the leach rate for a constant percentage addition of each additive

Effects of internal gas pressure and microstructure on the mechanisms of hot-pressing and swelling in ceramics. Progress report, June 1, 1975--March 31, 1976

International Nuclear Information System (INIS)

Solomon, A.A.

1976-02-01

Pressurization system components for studying the hot-pressing and swelling behavior of CoO were built. A vacuum furnace was modified so that dimensional changes can be continuously monitored during sintering under high vacuum. Chracterization of the CoO starting powders was initiated. A technique was developed to form geometrically uniform pellet compacts of high green density using low pressure punch and die pressing followed by high pressure isostatic compaction to obtain uniform green density. Preliminary sintering experiments were carried out at 1 atm in air, inert gas, and under vacuum with specimen deflection continuously monitored. Resulting microstructures were characterized using mercury porosimetry and quantitative optical microscopy. Drastic differences in sintering rates in vacuum and air were observed

Characterization of microstructure of Si3N4 whisker reinforced glass ceramic

International Nuclear Information System (INIS)

Han, Byoung Sung; Choi, Shung Shaon

1993-01-01

Glass ceramics, especially fiber-reinforced composite ceramics, have attracted a great deal of attention in improving the reliability of ceramic components because of the improvement in various mechanical properties. Through hot-pressing and sintering, 225 cordierite was transformed with glass ceramic and mullite phase. Particularly glass glain size increased with the increasing of the sintering temperature and the heat treatment enhance the toughness and hardness of materials. Like the increased sintering temperature, the roughness increased with increasing whisker vol.%. In case of whisker-rinforced glass ceramic, the fracture surface of samples has been associated with a whisker orientation of samples. (Author)

HERSCHEL* FAR-INFRARED SPECTROSCOPY OF THE GALACTIC CENTER. HOT MOLECULAR GAS: SHOCKS VERSUS RADIATION NEAR Sgr A

Energy Technology Data Exchange (ETDEWEB)

Goicoechea, Javier R.; Etxaluze, M.; Cernicharo, J.; Bell, T. A. [Departamento de Astrofisica, Centro de Astrobiologia, CSIC-INTA, Carretera de Ajalvir, Km 4, Torrejon de Ardoz, E-28850 Madrid (Spain); Gerin, M.; De Luca, M.; Encrenaz, P. [LERMA, UMR 8112 du CNRS, Observatoire de Paris, Ecole Normale Superieure (France); Neufeld, D. A.; Indriolo, N. [Johns Hopkins University, Baltimore, MD 21218 (United States); Contursi, A. [Max-Planck-Institut fuer extraterrestrische Physik (MPE), Postfach 1312, D-85741 Garching (Germany); Lis, D. C. [California Institute of Technology, Pasadena, CA 91125 (United States); Polehampton, E. T. [RAL Space, Rutherford Appleton Laboratory, Chilton, Didcot, Oxfordshire OX11 0QX (United Kingdom); Sonnentrucker, P., E-mail: jr.goicoechea@cab.inta-csic.es [Space Telescope Science Institute, Baltimore, MD 21218 (United States)

2013-05-20

We present a {approx}52-671 {mu}m spectral scan toward Sgr A* taken with the PACS and SPIRE spectrometers on board Herschel. The achieved angular resolution allows us to separate, for the first time at far-IR wavelengths, the emission toward the central cavity (gas in the inner central parsec of the galaxy) from that of the surrounding circumnuclear disk. The spectrum toward Sgr A* is dominated by strong [O III], [O I], [C II], [N III], [N II], and [C I] fine-structure lines (in decreasing order of luminosity) arising in gas irradiated by UV photons from the central stellar cluster. In addition, rotationally excited lines of {sup 12}CO (from J = 4-3 to 24-23), {sup 13}CO, H{sub 2}O, OH, H{sub 3}O{sup +}, HCO{sup +}, and HCN, as well as ground-state absorption lines of OH{sup +}, H{sub 2}O{sup +}, H{sub 3}O{sup +}, CH{sup +}, H{sub 2}O, OH, HF, CH, and NH are detected. The excitation of the {sup 12}CO ladder is consistent with a hot isothermal component at T{sub k} {approx_equal} 10{sup 3.1} K and n(H{sub 2}) {approx}< 10{sup 4} cm{sup -3}. It is also consistent with a distribution of temperature components at higher density with most CO at T{sub k} {approx}< 300 K. The detected molecular features suggest that, at present, neither very enhanced X-ray nor cosmic-ray fluxes play a dominant role in the heating of the hot molecular gas. The hot CO component (either the bulk of the CO column or just a small fraction depending on the above scenario) results from a combination of UV- and shock-driven heating. If irradiated dense clumps/clouds do not exist, shocks likely dominate the heating of the hot molecular gas. This is consistent with the high-velocity gas detected toward Sgr A*.

Corrosion of ceramics for slag removal in IGCC-power plants; Korrosion von Keramiken fuer die Fluessigascheabscheidung in IGCC-Kraftwerken

Energy Technology Data Exchange (ETDEWEB)

Fuerst, Denny

2012-06-12

Coal gasification and the subsequent production of electricity from syngas in combined-cycle powerplants allows plant efficiencies of up to 43% (LHV). Existing technologies allow up to 50% in the short term. Efficiencies beyond 50% however, require concepts and technologies that still need a certain amount of research and development. One such method to raise plant efficiencies would be a high temperature (at temperatures above the melting point of the ash) syngas cleaning. To effectively utilize the heat from the syngas and enable high turbine inlet temperatures, it is necessary to remove slag particles from the hot gas. The feasibility of such a hot syngas cleaning has been successfully demonstrated for the Pressurized Pulverized Coal Combustion (PPCC) by passing the hot gas through a bed of ceramic balls for slag removal. In order to apply this concept to IGCC powerplants the slag resistance of various ceramic materials had to be investigated under gasifying conditions. Therefore, lab-made ceramics and commercially available refractory materials where treated with liquid slag at 1600 C in a number of reducing atmospheres. At first, three synthetic slags with different basicity were used and after evaluating the results, selected materials were treated with a gasifier slag under continuous conditions. It was shown that both slag and ceramic have to be adjusted to ensure a sufficient corrosion resistance of the ceramic bed for slag removal. Furthermore, the impact of the porosity of the utilized ceramic on the corrosion resistance was shown. The composition of the reducing atmosphere (mainly the partial pressure of Oxygen) affected both physical and chemical properties of the slag via slag components that could easily be reduced or oxidized. The materials most suitable for use in slag separation were found to be dense chromium oxide and other ceramics containing a high amount of chromium oxide. [German] Mit Kohlevergasung und der anschliessenden Stromerzeugung in

Methodology for the investigation of ignition near hot surfaces in a high-pressure shock tube

Science.gov (United States)

Niegemann, P.; Fikri, M.; Wlokas, I.; Röder, M.; Schulz, C.

2018-05-01

Autoignition of fuel/air mixtures is a determining process in internal combustion engines. Ignition can start either homogeneously in the gas phase after compression or in the vicinity of hot surfaces. While ignition properties of commercial fuels are conventionally described by a single quantity (octane number), it is known that some fuels have a varying propensity to the two processes. We present a new experimental concept that generates well-controlled temperature inhomogeneities in the shock-heated gases of a high-pressure shock tube. A shock-heated reactive mixture is brought into contact with a heated silicon nitride ceramic glow plug. The glow-plug temperature can be set up to 1200 K, higher than the post-reflected-shock gas temperatures (650-1050 K). High-repetition-rate chemiluminescence imaging is used to localize the onset of ignition in the vicinity of the hot surface. In experiments with ethanol, the results show that in most cases under shock-heated conditions, the ignition begins inhomogeneously in the vicinity of the glow plug and is favored because of the high wall temperature. Additionally, the interaction of geometry, external heating, and gas-dynamic effects was investigated by numerical simulations of the shock wave in a non-reactive flow.

A new hot pressing technique

International Nuclear Information System (INIS)

Carcey, J.

1975-01-01

An original hot pressing method which may be applied to ceramics, metals, and refractory powders is described. The products obtained are fine grained polycristalline materials, with homogeneous structure, very high density, unstrained and of very large dimensions (several square meters). This process equally applies to composite materials including powders, fibers, etc.. [fr

Regeneration of iron oxide containing pellets used for hot gas clean up

Energy Technology Data Exchange (ETDEWEB)

Palmer, A.; Heeney, P.; Furimsky, E. (CANMET, Ottawa, Ontario (Canada). Energy Research Laboratories)

1989-09-01

Four iron-containing pelletized solids used for H{sub 2}S removal from hot gas were oxidized in a Cahn electrobalance and in a fixed bed reactor. The main reactions included the sequence in which FeS was oxidized to iron sulphate which then decomposed rapidly yielding SO{sub 2} and iron oxides. The oxidation occurred predominantly on the outer surface of the pellets. 12 refs., 5 figs., 5 tabs.

High temperature synthesis of ceramic composition by directed reaction of molten titanium or zirconium with boron carbide

International Nuclear Information System (INIS)

Johnson, W.B.

1990-01-01

Alternative methods of producing ceramics and ceramic composites include sintering, hot pressing and more recently hot isostatic pressing (HIP) and self-propagating high temperature synthesis (SHS). Though each of these techniques has its advantages, each suffers from several restrictions as well. Sintering may require long times at high temperatures and for most materials requires sintering aids to get full density. These additives can, and generally do, change (often degrade) the properties of the ceramic. Hot pressing and hot isostatic pressing are convenient methods to quickly prepare samples of some materials to full density, but generally are expensive and may damage some types of reinforcements during densification. This paper focuses on the preparation and processing of composites prepared by the directed reaction of molten titanium or zirconium with boron carbide. Advantages and disadvantages of this approach when compared to traditional methods are discussed, with reference to specific examples. Examples of microstructure are properties of these materials are reported

Assessment and evaluation of ceramic filter cleaning techniques: Task Order 19

Energy Technology Data Exchange (ETDEWEB)

Chen, H.; Zaharchuk, R.; Harbaugh, L.B.; Klett, M.

1994-10-01

The objective of this study was to assess and evaluate the effectiveness, appropriateness and economics of ceramic barrier filter cleaning techniques used for high-temperature and high-pressure particulate filtration. Three potential filter cleaning techniques were evaluated. These techniques include, conventional on-line pulse driven reverse gas filter cleaning, off-line reverse gas filter cleaning and a novel rapid pulse driven filter cleaning. These three ceramic filter cleaning techniques are either presently employed, or being considered for use, in the filtration of coal derived gas streams (combustion or gasification) under high-temperature high-pressure conditions. This study was divided into six subtasks: first principle analysis of ceramic barrier filter cleaning mechanisms; operational values for parameters identified with the filter cleaning mechanisms; evaluation and identification of potential ceramic filter cleaning techniques; development of conceptual designs for ceramic barrier filter systems and ceramic barrier filter cleaning systems for two DOE specified power plants; evaluation of ceramic barrier filter system cleaning techniques; and final report and presentation. Within individual sections of this report critical design and operational issues were evaluated and key findings were identified.

Design of Thermal Barrier Coatings Thickness for Gas Turbine Blade Based on Finite Element Analysis

OpenAIRE

Li, Biao; Fan, Xueling; Li, Dingjun; Jiang, Peng

2017-01-01

Thermal barrier coatings (TBCs) are deposited on the turbine blade to reduce the temperature of underlying substrate, as well as providing protection against the oxidation and hot corrosion from high temperature gas. Optimal ceramic top-coat thickness distribution on the blade can improve the performance and efficiency of the coatings. Design of the coatings thickness is a multiobjective optimization problem due to the conflicts among objectives of high thermal insulation performance, long op...

Tritium behaviour in ceramic breeder blankets

International Nuclear Information System (INIS)

Miller, J.M.

1989-01-01

Tritium release from the candidate ceramic materials, Li 2 O, LiA10 2 , Li 2 SiO 3 , Li 4 SiO 4 and Li 2 ZrO 3 , is being investigated in many blanket programs. Factors that affect tritium release from the ceramic into the helium sweep gas stream include operating temperature, ceramic microstructure, tritium transport and solubility in the solid. A review is presented of the material properties studied and of the irradiation programs and the results are summarized. The ceramic breeder blanket concept is briefly reviewed

Ceramic membrane development in NGK

Energy Technology Data Exchange (ETDEWEB)

Araki, Kiyoshi; Sakai, Hitoshi, E-mail: kinsakai@ngk.co.jp [Corporate R and D, NGK Insulators, Ltd., Nagoya 467-8530 (Japan)

2011-05-15

NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R and D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

Ceramic membrane development in NGK

Science.gov (United States)

Araki, Kiyoshi; Sakai, Hitoshi

2011-05-01

NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R&D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

Sanitary hot water; Eau chaude sanitaire

Energy Technology Data Exchange (ETDEWEB)

NONE

2004-07-01

Cegibat, the information-recommendation agency of Gaz de France for building engineering professionals, has organized this conference meeting on sanitary hot water to present the solutions proposed by Gaz de France to meet its clients requirements in terms of water quality, comfort, energy conservation and respect of the environment: quantitative aspects of the hot water needs, qualitative aspects, presentation of the Dolce Vita offer for residential buildings, gas water heaters and boilers, combined solar-thermal/natural gas solutions, key-specifications of hot water distribution systems, testimony: implementation of a gas hot water reservoir and two accumulation boilers in an apartment building for young workers. (J.S.)

Transparent Lu 2 O 3 :Eu ceramics by sinter and HIP optimization

Science.gov (United States)

Seeley, Z. M.; Kuntz, J. D.; Cherepy, N. J.; Payne, S. A.

2011-09-01

Evolution of porosity and microstructure was observed during densification of lutetium oxide ceramics doped with europium (Lu 2O 3:Eu) fabricated via vacuum sintering and hot isostatic pressing (HIP'ing). Nano-scale starting powder was uniaxially pressed and sintered under high vacuum at temperatures between 1575 and 1850 °C to obtain densities ranging between 94% and 99%, respectively. Sintered compacts were then subjected to 200 MPa argon gas at 1850 °C to reach full density. Vacuum sintering above 1650 °C led to rapid grain growth prior to densification, rendering the pores immobile. Sintering between 1600 and 1650 °C resulted in closed porosity yet a fine grain size to allow the pores to remain mobile during the subsequent HIP'ing step, resulting in a fully-dense highly transparent ceramic without the need for subsequent air anneal. Light yield performance was measured and Lu 2O 3:Eu showed ˜4 times higher light yield than commercially used scintillating glass indicating that this material has the potential to improve the performance of high energy radiography devices.

Small recuperated ceramic microturbine demonstrator concept

International Nuclear Information System (INIS)

McDonald, Colin F.; Rodgers, Colin

2008-01-01

It has been about a decade since microturbines first entered service in the distributed generation market, and the efficiencies of these turbogenerators rated in the 30-100 kW power range have remained essentially on the order of 30%. In this time frame the cost of fuel (natural gas and oil) has increased substantially, and efforts are now underway to increase the efficiency of microturbines to 40% or higher. Various near-term means of achieving this are underway by utilizing established gas turbine technology, but now based on more complex thermodynamic cycles. A longer-term approach of improving efficiency is proposed in this paper based on the retention of the basic recuperated Brayton cycle, but now operating at significantly higher levels of turbine inlet temperature. However, in small low pressure ratio recuperated microturbines embodying radial flow turbomachinery this necessitates the use of ceramic components, including the turbine, recuperator and combustor. A development approach is proposed to design, fabricate and test a 7.5 kW ceramic microturbine demonstrator concept, which for the first time would involve the coupling of a ceramic radial flow turbine, a ceramic combustor, and a compact ceramic fixed-boundary high effectiveness recuperator. In a period of some three years, the major objectives of the proposed small ceramic microturbine R and D effort would be to establish a technology base involving thermal and stress analysis, design methodology, ceramic component fabrication techniques, and component development, these culminating in the assembly and testing to demonstrate engine structural integrity, and to verify performance. This would provide a benchmark for more confidently advancing to increased size ceramic-based turbogenerators with the potential for efficiencies of over 40%. In addition, the power size of the tested prototype could possibly emerge as a viable product, namely as a natural gas-fired turbogenerator with the capability of

Ceramic Technology Project

Energy Technology Data Exchange (ETDEWEB)

1992-03-01

The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

Hot pressing of B4C/SiC composites

International Nuclear Information System (INIS)

Sahin, F.C.; Turhan, E.; Yesilcubuk, S.A.; Addemir, O.

2005-01-01

B 4 C/SiC ceramic composites containing 10-20-30 vol % SiC were prepared by hot pressing method. The effect of SiC addition and hot pressing temperature on sintering behaviour and mechanical properties of hot pressed composites were investigated. Microstructures of hot pressed samples were examined by SEM technique. Three different temperatures (2100 deg. C, 2200 deg. C and 2250 deg. C) were used to optimize hot pressing temperature applying 100 MPa pressure under argon atmosphere during the sintering procedure. The highest relative density of 98.44 % was obtained by hot pressing at 2250 deg. C. However, bending strengths of B 4 C/SiC composite samples were lower than monolithic B 4 C in all experimental conditions. (authors)

Ceramic combustor mounting

Science.gov (United States)

Hoffman, Melvin G.; Janneck, Frank W.

1982-01-01

A combustor for a gas turbine engine includes a metal engine block including a wall portion defining a housing for a combustor having ceramic liner components. A ceramic outlet duct is supported by a compliant seal on the metal block and a reaction chamber liner is stacked thereon and partly closed at one end by a ceramic bypass swirl plate which is spring loaded by a plurality of circumferentially spaced, spring loaded guide rods and wherein each of the guide rods has one end thereof directed exteriorly of a metal cover plate on the engine block to react against externally located biasing springs cooled by ambient air and wherein the rod spring support arrangement maintains the stacked ceramic components together so that a normal force is maintained on the seal between the outlet duct and the engine block under all operating conditions. The support arrangement also is operative to accommodate a substantial difference in thermal expansion between the ceramic liner components of the combustor and the metal material of the engine block.

TiB2/Al2O3 ceramic particle reinforced aluminum fabricated by spray deposition

International Nuclear Information System (INIS)

Chen Xing; Yang Chengxiao; Guan Leding; Yan Biao

2008-01-01

Aluminum matrix ceramic particle reinforced composites (AMCs) is a kind of composite with great importance. Aluminum matrix composite reinforced with TiB 2 /Al 2 O 3 ceramic particles was successfully in situ synthesized in Al-TiO 2 -B 2 O 3 system in this paper, using spray deposition with hot-press treatment technique. Five groups of composites with different reinforcement volume contents were prepared and the comparisons of porosity, ultimate tensile strength (UTS), elongation and Brinell hardness (BH) between the composites with and without hot-press treating were carried out. The composite with 21.0% reinforcement volume content was analyzed by X-ray diffraction (XRD), Environmental Scanning Electron Microscope (ESEM), Transmission Electron Microscope (TEM) and Energy Disperse Spectroscopy (EDS). The results revealed the formation and uniform distribution of fine reinforcements in the matrix after hot-press treating, while a new intermetallic phase Al 3 Ti was found besides TiB 2 /Al 2 O 3 ceramic phase

MHD oxidant intermediate temperature ceramic heater study

Science.gov (United States)

Carlson, A. W.; Chait, I. L.; Saari, D. P.; Marksberry, C. L.

1981-09-01

The use of three types of directly fired ceramic heaters for preheating oxygen enriched air to an intermediate temperature of 1144K was investigated. The three types of ceramic heaters are: (1) a fixed bed, periodic flow ceramic brick regenerative heater; (2) a ceramic pebble regenerative heater. The heater design, performance and operating characteristics under conditions in which the particulate matter is not solidified are evaluated. A comparison and overall evaluation of the three types of ceramic heaters and temperature range determination at which the particulate matter in the MHD exhaust gas is estimated to be a dry powder are presented.

Novel process chain for hot metal gas forming of ferritic stainless steel 1.4509

Science.gov (United States)

Mosel, André; Lambarri, Jon; Degenkolb, Lars; Reuther, Franz; Hinojo, José Luis; Rößiger, Jörg; Eurich, Egbert; Albert, André; Landgrebe, Dirk; Wenzel, Holger

2018-05-01

Exhaust gas components of automobiles are often produced in ferritic stainless steel 1.4509 due to the low thermal expansion coefficient and the low material price. Until now, components of the stainless steel with complex geometries have been produced in series by means of multi-stage hydroforming at room temperature with intermediate annealing operations. The application of a single-stage hot-forming process, also referred to as hot metal gas forming (HMGF), offers great potential to significantly reduce the production costs of such components. The article describes a novel process chain for the HMGF process. Therefore the tube is heated in two steps. After pre-heating of the semi-finished product outside the press, the tube is heated up to forming start temperature by means of a tool-integrated conductive heating before forming. For the tube of a demonstrator geometry, a simulation model for the conduction heating was set up. In addition to the tool development for this process, experimental results are also described for the production of the demonstrator geometry.

Integrated biomass gasification using the waste heat from hot slags: Control of syngas and polluting gas releases

International Nuclear Information System (INIS)

Sun, Yongqi; Seetharaman, Seshadri; Liu, Qianyi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

2016-01-01

In this study, the thermodynamics of a novel strategy, i.e., biomass/CO 2 gasification integrated with heat recovery from hot slags in the steel industry, were systemically investigated. Both the target syngas yield and the polluting gas release were considered where the effect of gasifying conditions including temperature, pressure and CO 2 reacted was analyzed and then the roles of hot slags were further clarified. The results indicated that there existed an optimum temperature for the maximization of H 2 production. Compared to blast furnace slags, steel slags remarkably increased the CO yield at 600–1400 °C due to the existence of iron oxides and decreased the S-containing gas releases at 400–700 °C, indicating potential desulfurizing ability. The identification of biomass/CO 2 gasification thermodynamics in presence of slags could thus provide important clues not only for the deep understanding of biomass gasification but also for the industrial application of this emerging strategy from the viewpoint of syngas optimization and pollution control. - Highlights: • Biomass/CO 2 gasification was integrated with the heat recovery from hot slags. • Both syngas yield and polluting gas release during gasification were determined. • There existed an optimum temperature for the maximization of H 2 production. • Steel slags increased CO yield at 600–1400 °C due to the existence of iron oxides. • Steel slags remarkably decreased the releases of S-containing gas at 400–700 °C.

Cool infalling gas and its interaction with the hot ISM of elliptical galaxies

Science.gov (United States)

Sparks, W. B.; Macchetto, F. D.

1990-01-01

The authors describe work leading to the suggestion that interaction between infalling cool gas and ambient hot, coronal plasma in elliptical galaxies is responsible for emission filaments, and might remove the need for large mass depositions in cooling flows. A test of the hypothesis is undertaken - the run of surface brightness with radius for the emission lines - and the prediction agrees well with the data.

Carbon Formation and Metal Dusting in Hot-Gas Cleanup Systems of Coal Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Tortorelli, Peter F.; Judkins, Roddie R.; DeVan, Jackson H.; Wright, Ian G.

1995-12-31

There are several possible materials/systems degradation modes that result from gasification environments with appreciable carbon activities. These processes, which are not necessarily mutually exclusive, include carbon deposition, carburization, metal dusting, and CO disintegration of refractories. Carbon formation on solid surfaces occurs by deposition from gases in which the carbon activity (a sub C) exceeds unity. The presence of a carbon layer CO can directly affect gasifier performance by restricting gas flow, particularly in the hot gas filter, creating debris (that may be deposited elsewhere in the system or that may cause erosive damage of downstream components), and/or changing the catalytic activity of surfaces.

Development of impact design methods for ceramic gas turbine components

Science.gov (United States)

Song, J.; Cuccio, J.; Kington, H.

1990-01-01

Impact damage prediction methods are being developed to aid in the design of ceramic gas turbine engine components with improved impact resistance. Two impact damage modes were characterized: local, near the impact site, and structural, usually fast fracture away from the impact site. Local damage to Si3N4 impacted by Si3N4 spherical projectiles consists of ring and/or radial cracks around the impact point. In a mechanistic model being developed, impact damage is characterized as microcrack nucleation and propagation. The extent of damage is measured as volume fraction of microcracks. Model capability is demonstrated by simulating late impact tests. Structural failure is caused by tensile stress during impact exceeding material strength. The EPIC3 code was successfully used to predict blade structural failures in different size particle impacts on radial and axial blades.

Local ISM 3D Distribution and Soft X-ray Background Inferences for Nearby Hot Gas

Science.gov (United States)

Puspitarini, L.; Lallement, R.; Snowden, Steven L.; Vergely, J.-L.; Snowden, S.

2014-01-01

Three-dimensional (3D) interstellar medium (ISM) maps can be used to locate not only interstellar (IS) clouds, but also IS bubbles between the clouds that are blown by stellar winds and supernovae, and are filled by hot gas. To demonstrate this, and to derive a clearer picture of the local ISM, we compare our recent 3D IS dust distribution maps to the ROSAT diffuse Xray background maps after removal of heliospheric emission. In the Galactic plane, there is a good correspondence between the locations and extents of the mapped nearby cavities and the soft (0.25 keV) background emission distribution, showing that most of these nearby cavities contribute to this soft X-ray emission. Assuming a constant dust to gas ratio and homogeneous 106 K hot gas filling the cavities, we modeled in a simple way the 0.25 keV surface brightness along the Galactic plane as seen from the Sun, taking into account the absorption by the mapped clouds. The data-model comparison favors the existence of hot gas in the solar neighborhood, the so-called Local Bubble (LB). The inferred mean pressure in the local cavities is found to be approx.9,400/cu cm K, in agreement with previous studies, providing a validation test for the method. On the other hand, the model overestimates the emission from the huge cavities located in the third quadrant. Using CaII absorption data, we show that the dust to CaII ratio is very small in those regions, implying the presence of a large quantity of lower temperature (non-X-ray emitting) ionized gas and as a consequence a reduction of the volume filled by hot gas, explaining at least part of the discrepancy. In the meridian plane, the two main brightness enhancements coincide well with the LB's most elongated parts and chimneys connecting the LB to the halo, but no particular nearby cavity is found towards the enhancement in the direction of the bright North Polar Spur (NPS) at high latitude. We searched in the 3D maps for the source regions of the higher energy

Cold Gas-Sprayed Deposition of Metallic Coatings onto Ceramic Substrates Using Laser Surface Texturing Pre-treatment

Science.gov (United States)

Kromer, R.; Danlos, Y.; Costil, S.

2018-04-01

Cold spraying enables a variety of metals dense coatings onto metal surfaces. Supersonic gas jet accelerates particles which undergo with the substrate plastic deformation. Different bonding mechanisms can be created depending on the materials. The particle-substrate contact time, contact temperature and contact area upon impact are the parameters influencing physicochemical and mechanical bonds. The resultant bonding arose from plastic deformation of the particle and substrate and temperature increasing at the interface. The objective was to create specific topography to enable metallic particle adhesion onto ceramic substrates. Ceramic did not demonstrate deformation during the impact which minimized the intimate bonds. Laser surface texturing was hence used as prior surface treatment to create specific topography and to enable mechanical anchoring. Particle compressive states were necessary to build up coating. The coating deposition efficiency and adhesion strength were evaluated. Textured surface is required to obtain strong adhesion of metallic coatings onto ceramic substrates. Consequently, cold spray coating parameters depend on the target material and a methodology was established with particle parameters (diameters, velocities, temperatures) and particle/substrate properties to adapt the surface topography. Laser surface texturing is a promising tool to increase the cold spraying applications.

Continuous distillation of bituminous shale. [hot gas in chamber and chamber heated externally

Energy Technology Data Exchange (ETDEWEB)

1921-04-27

A process of continuous distillation of bituminous shale is given in which the heat necessary is produced not only on the exterior but also in the interior of the distillation apparatus in the form of hot gas directly bathing the shale. The residual carbon in the shale after distillation, or maybe with other fuel added to it, can be utilized; the fuel may be utilized not only for the heat it furnishes but also for the gas it gives and which adds itself to the incondensable gas from the distillation. The temperature of the zone of distillation of the shale is regulated by the quantity of gas, the temperature of this gas (which can be lowered voluntarily by injecting into the air a certain quantity of water vapor), the length of the zone comprised between the zone of gasification and distillation; the injection of water vapor permits the recovery of part of the nitrogen of the shale in the form of ammonia; the materials are withdrawn continuously in a mechanical way.

In vivo biofilm formation on different dental ceramics.

Science.gov (United States)

Bremer, Felicia; Grade, Sebastian; Kohorst, Philipp; Stiesch, Meike

2011-01-01

To investigate the formation of oral biofilm on various dental ceramics in vivo. Five different ceramic materials were included: a veneering glass- ceramic, a lithium disilicate glass-ceramic, a yttrium-stabilized zirconia (Y-TZP), a hot isostatically pressed (HIP) Y-TZP ceramic, and an HIP Y-TZP ceramic with 25% alumina. Test specimens were attached to individually designed acrylic appliances; five volunteers wore these appliances for 24 hours in the maxillary arch. After intraoral exposure, the samples were removed from the appliances and the adhering biofilms vitally stained. Then, the two-dimensional surface coating and thickness of the adhering biofilm were determined by confocal laser scanning microscopy. Statistical analysis was performed using one-way ANOVA with the level of significance set at .05. Significant differences (P ceramic materials. The lowest surface coating (19.0%) and biofilm thickness (1.9 Μm) were determined on the HIP Y-TZP ceramic; the highest mean values were identified with the lithium disilicate glass-ceramic (46.8%, 12.6 Μm). Biofilm formation on various types of dental ceramics differed significantly; in particular, zirconia exhibited low plaque accumulation. In addition to its high strength, low plaque accumulation makes zirconia a promising material for various indications (including implant abutments and telescopic crowns) that previously were met only with metal-based materials.

Conversion of hot coke oven gas into light fuel gas over Ni/Al{sub 2}O{sub 3} catalyst

Energy Technology Data Exchange (ETDEWEB)

Li, L.Y.; Morishita, K.; Takarada, T. [Gunma University, Gunma (Japan). Dept. of Biology & Chemical Engineering

2006-04-15

Conversion of hot coke oven gas (COG, containing tarry material) into light fuel gas over a Ni/Al{sub 2}O{sub 3} catalyst was studied. Laboratory scale tests were carried out in a two-stage fixed-bed reactor at ambient pressure. The nickel catalyst promoted the hydropyrolysis reaction of tarry materials. High yields of total product gas and methane were obtained at high hydrogen concentrations. If the hydrogen supply was adequate for hydropyrolysis of the tarry material, conversion of coal volatiles was high, at more than 95% on carbon balance, even with a gas residence time as short as 0.15 s in the catalyst bed. The product gas yield depended on catalytic temperature. At 923 K, the maximum conversion of coal volatiles into the light gas was achieved at 95.0% on carbon balance, with methane 86.7 vol% of the carbonaceous gas product. Although carbon deposits deactivated the catalyst after a long period of use, the catalyst could be regenerated by treatment with oxygen at 800 K, providing high activity in subsequent decomposition of tarry material. The influence of sulphide on the tarry material decomposition reaction was small even in a 2000 ppm H{sub 2}S atmosphere.

Performance test of a ceramic turbo-viscous pump

International Nuclear Information System (INIS)

Abe, Tetsuya; Hiroki, Seiji; Murakami, Yoshio; Shiraishi, Shigeyuki; Totoura, Sadayuki; Ohtaki, Takashi.

1994-01-01

In the special fields of nuclear fusion facilities and semiconductor production installation, the development of new vacuum pumps which can cope with strong magnetic fields, high temperature gas and corrosive gas is demanded. Mitsubishi Heavy Industries Ltd. has advanced the development of ceramic turbo-molecular pumps and ceramic turbo-viscous pumps, which use ceramic rotors and gas bearings since 1985. The evaluation test of the ceramic turbo-viscous vacuum pump CT-3000H which can evacuate from atmospheric pressure to high vacuum with one pump was carried out, and the experimental results on the performance and the reliability were obtained, therefore, those are reported in this paper. The structure, specification and features of the CT-3000H are shown. The exhaust performance test of the pump was carried out in conformity with the standard of the Vacuum Society of Japan, JVIS 005 'Method of performance test for turbo-molecular pumps'. The gases used were nitrogen and helium. The results are shown. The exhaust test from atmospheric pressure was carried out by two methods, and the results are shown. (K.I.)

Erosion of graphite surface exposed to hot supersonic hydrogen gas

Science.gov (United States)

Sharma, O. P.

1972-01-01

A theoretical model based on laminar boundary layer flow equations was developed to predict the erosion rate of a graphite (AGCarb-101) surface exposed to a hot supersonic stream of hydrogen gas. The supersonic flow in the nozzle outside the boundary layer formed over the surface of the specimen was determined by assuming one-dimensional isentropic conditions. An overall surface reaction rate expression based on experimental studies was used to describe the interaction of hydrogen with graphite. A satisfactory agreement was found between the results of the computation, and the available experimental data. Some shortcomings of the model and further possible improvements are discussed.

Thermal hydrodynamic modeling and simulation of hot-gas duct for next-generation nuclear reactor

Energy Technology Data Exchange (ETDEWEB)

Lee, Injun [School of Mechanical Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of); Hong, Sungdeok; Kim, Chansoo [Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Bai, Cheolho; Hong, Sungyull [School of Mechanical Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of); Shim, Jaesool, E-mail: jshim@ynu.ac.kr [School of Mechanical Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of)

2016-12-15

Highlights: • Thermal hydrodynamic nonlinear model is presented to examine a hot gas duct (HGD) used in a fourth-generation nuclear power reactor. • Experiments and simulation were compared to validate the nonlinear porous model. • Natural convection and radiation are considered to study the effect on the surface temperature of the HGD. • Local Nusselt number is obtained for the optimum design of a possible next-generation HGD. - Abstract: A very high-temperature gas-cooled reactor (VHTR) is a fourth-generation nuclear power reactor that requires an intermediate loop that consists of a hot-gas duct (HGD), an intermediate heat exchanger (IHX), and a process heat exchanger for massive hydrogen production. In this study, a mathematical model and simulation were developed for the HGD in a small-scale nitrogen gas loop that was designed and manufactured by the Korea Atomic Energy Research Institute. These were used to investigate the effect of various important factors on the surface of the HGD. In the modeling, a porous model was considered for a Kaowool insulator inside the HGD. The natural convection and radiation are included in the model. For validation, the modeled external surface temperatures are compared with experimental results obtained while changing the inlet temperatures of the nitrogen working fluid. The simulation results show very good agreement with the experiments. The external surface temperatures of the HGD are obtained with respect to the porosity of insulator, emissivity of radiation, and pressure of the working fluid. The local Nusselt number is also obtained for the optimum design of a possible next-generation HGD.

A review on waste heat recovery from exhaust in the ceramics industry

Science.gov (United States)

Delpech, Bertrand; Axcell, Brian; Jouhara, Hussam

2017-11-01

Following the energy crisis in 1980, many saving technologies have been investigated with attempts to implement them into various industries, one of them is the field of ceramic production. In order to comply with energy saving trends and environmental issues, the European ceramic industry sector has developed energy efficient systems which reduced significantly production time and costs and reduced total energy consumption. The last achievement is of great importance as the energy consumption of the ceramic process accounts for a significant percentage of the total production costs. More precisely, the firing stage consumes the highest amount of energy during the whole ceramic production process. The use of roller kilns, fired by natural gas, involves a loss of 50% of the input energy via the flue gas and the cooling gas exhausts. This review paper briefly describes the production process of the different ceramic products, with a focus on the ceramic sector in Europe. Due to the limited on waste heat recovery in the ceramic industry, other high temperature waste heat recovery applications are considered in the paper, such as in concrete and steel production, which could have a potential use in the ceramic industry. The state of the art technologies used in the ceramics industry are reviewed with a special interest in waste heat recovery from the ceramic process exhaust stacks and energy saving technologies.

Mechanical and thermophysical properties of hot-pressed SYNROC B

International Nuclear Information System (INIS)

Hoenig, C.L.; Newkirk, H.W.; Otto, R.A.; Brady, R.L.; Brown, A.E.; Ulrich, A.R.; Lum, R.C.

1981-01-01

The optimal SYNROC compositons for use with commercial waste are reviewed. Large amounts of powder (about 2.5 kg) were prepared by convention al ceramic operations to test the SYNROC concept on a processing scale. Samples, 15.2 cm in diameter, were hot pressed in graphite, and representative samples were cut for microstructural evaluations. Measured mechanical and thermophysical properties did not vary significantly as a function of sample location and were typical of titanate ceramic materials

The impact of feedback and the hot halo on the rates of gas accretion onto galaxies

Science.gov (United States)

Correa, Camila A.; Schaye, Joop; van de Voort, Freeke; Duffy, Alan R.; Wyithe, J. Stuart B.

2018-04-01

We investigate the physics that drives the gas accretion rates onto galaxies at the centers of dark matter haloes using the EAGLE suite of hydrodynamical cosmological simulations. We find that at redshifts z ≤ 2 the accretion rate onto the galaxy increases with halo mass in the halo mass range 1010 - 1011.7 M⊙, flattens between the halo masses 1011.7 - 1012.7 M⊙, and increases again for higher-mass haloes. However, the galaxy gas accretion does not flatten at intermediate halo masses when AGN feedback is switched off. To better understand these trends, we develop a physically motivated semi-analytic model of galaxy gas accretion. We show that the flattening is produced by the rate of gas cooling from the hot halo. The ratio of the cooling radius and the virial radius does not decrease continuously with increasing halo mass as generally thought. While it decreases up to ˜1013 M⊙ haloes, it increases for higher halo masses, causing an upturn in the galaxy gas accretion rate. This may indicate that in high-mass haloes AGN feedback is not sufficiently efficient. When there is no AGN feedback, the density of the hot halo is higher, the ratio of the cooling and virial radii does not decrease as much and the cooling rate is higher. Changes in the efficiency of stellar feedback can also increase or decrease the accretion rates onto galaxies. The trends can plausibly be explained by the re-accretion of gas ejected by progenitor galaxies and by the suppression of black hole growth, and hence AGN feedback, by stellar feedback.

Influence of gas pressure on the effective thermal conductivity of ceramic breeder pebble beds

International Nuclear Information System (INIS)

Dai, Weijing; Pupeschi, Simone; Hanaor, Dorian; Gan, Yixiang

2017-01-01

Highlights: • This study explicitly demonstrates the influence of the gas pressure on the effective thermal conductivity of pebble beds. • The gas pressure influence is shown to correlated to the pebble size. • The effective thermal conductivity is linked to thermal-mechanical properties of pebbles and packing structure. - Abstract: Lithium ceramics have been considered as tritium breeder materials in many proposed designs of fusion breeding blankets. Heat generated in breeder pebble beds due to nuclear breeding reaction must be removed by means of actively cooled plates while generated tritiums is recovered by purge gas slowly flowing through beds. Therefore, the effective thermal conductivity of pebble beds that is one of the governing parameters determining heat transport phenomenon needs to be addressed with respect to mechanical status of beds and purge gas pressure. In this study, a numerical framework combining finite element simulation and a semi-empirical correlation of gas gap conduction is proposed to predict the effective thermal conductivity. The purge gas pressure is found to vary the effective thermal conductivity, in particular with the presence of various sized gaps in pebble beds. Random packing of pebble beds is taken into account by an approximated correlation considering the packing factor and coordination number of pebble beds. The model prediction is compared with experimental observation from different sources showing a quantitative agreement with the measurement.

Influence of gas pressure on the effective thermal conductivity of ceramic breeder pebble beds

Energy Technology Data Exchange (ETDEWEB)

Dai, Weijing [School of Civil Engineering, The University of Sydney, Sydney (Australia); Pupeschi, Simone [Institute for Applied Materials, Karlsruhe Institute of Technology (KIT) (Germany); Hanaor, Dorian [School of Civil Engineering, The University of Sydney, Sydney (Australia); Institute for Materials Science and Technologies, Technical University of Berlin (Germany); Gan, Yixiang, E-mail: yixiang.gan@sydney.edu.au [School of Civil Engineering, The University of Sydney, Sydney (Australia)

2017-05-15

Highlights: • This study explicitly demonstrates the influence of the gas pressure on the effective thermal conductivity of pebble beds. • The gas pressure influence is shown to correlated to the pebble size. • The effective thermal conductivity is linked to thermal-mechanical properties of pebbles and packing structure. - Abstract: Lithium ceramics have been considered as tritium breeder materials in many proposed designs of fusion breeding blankets. Heat generated in breeder pebble beds due to nuclear breeding reaction must be removed by means of actively cooled plates while generated tritiums is recovered by purge gas slowly flowing through beds. Therefore, the effective thermal conductivity of pebble beds that is one of the governing parameters determining heat transport phenomenon needs to be addressed with respect to mechanical status of beds and purge gas pressure. In this study, a numerical framework combining finite element simulation and a semi-empirical correlation of gas gap conduction is proposed to predict the effective thermal conductivity. The purge gas pressure is found to vary the effective thermal conductivity, in particular with the presence of various sized gaps in pebble beds. Random packing of pebble beds is taken into account by an approximated correlation considering the packing factor and coordination number of pebble beds. The model prediction is compared with experimental observation from different sources showing a quantitative agreement with the measurement.

Chemical hot gas purification for biomass gasification processes; Chemische Heissgasreinigung bei Biomassevergasungsprozessen

Energy Technology Data Exchange (ETDEWEB)

Stemmler, Michael

2010-07-01

The German government decided to increase the percentage of renewable energy up to 20 % of all energy consumed in 2020. The development of biomass gasification technology is advanced compared to most of the other technologies for producing renewable energy. So the overall efficiency of biomass gasification processes (IGCC) already increased to values above 50 %. Therefore, the production of renewable energy attaches great importance to the thermochemical biomass conversion. The feedstock for biomass gasification covers biomasses such as wood, straw and further energy plants. The detrimental trace elements released during gasification of these biomasses, e.g. KCl, H{sub 2}S and HCl, cause corrosion and harm downstream devices. Therefore, gas cleaning poses an especial challenge. In order to improve the overall efficiency this thesis aims at the development of gas cleaning concepts for the allothermic, water blown gasification at 800 C and 1 bar (Guessing-Process) as well as for the autothermic, water and oxygen blown gasification at 950 C and 18 bar (Vaernamo-Process). Although several mechanisms for KCl- and H{sub 2}S-sorption are already well known, the achievable reduction of the contamination concentration is still unknown. Therefore, calculations on the produced syngas and the chemical hot gas cleaning were done with a thermodynamic process model using SimuSage. The syngas production was included in the calculations because the knowledge of the biomass syngas composition is very limited. The results of these calculations prove the dependence of syngas composition on H{sub 2}/C-ratio and ROC (Relative Oxygen Content). Following the achievable sorption limits were detected via experiments. The KCl containing syngases were analysed by molecular beam mass spectrometry (MBMS). Furthermore, an optimised H{sub 2}S-sorbent was developed because the examined sorbents exceeded the sorption limit of 1 ppmv. The calculated sorption limits were compared to the limits

Ceramic waste form qualification using results from witness tubes

International Nuclear Information System (INIS)

O'Holleran, T.P.; Johnson, S.G.; Bateman, K.J.

2002-01-01

A ceramic waste form has been developed to immobilize the salt waste stream from electrometallurgical treatment of spent nuclear fuel. The ceramic waste form is prepared in a hot isostatic press (HIP). The use of small, easily fabricated HIP capsules called witness tubes has been proposed as a practical way to obtain representative samples of ceramic waste form material for process monitoring, waste form qualification, and archiving. Witness tubes are filled with the same material used to fill the corresponding HIP can, and are HIPed along with the HIP can. Relevant physical, chemical, and performance (leach test) data are analyzed and compared. Differences between witness tube and HIP can materials are shown to be statistically insignificant, demonstrating that witness tubes do provide ceramic waste form material representative of the material in the corresponding HIP can.

Hot pressing of B{sub 4}C/SiC composites

Energy Technology Data Exchange (ETDEWEB)

Sahin, F.C.; Turhan, E.; Yesilcubuk, S.A.; Addemir, O. [Ystanbul Technical University, Faculty of Chemistry and Metallurgy, Materials and Metallurgical Engineering Dept., Maslak-Ystanbul (Turkey)

2005-07-01

B{sub 4}C/SiC ceramic composites containing 10-20-30 vol % SiC were prepared by hot pressing method. The effect of SiC addition and hot pressing temperature on sintering behaviour and mechanical properties of hot pressed composites were investigated. Microstructures of hot pressed samples were examined by SEM technique. Three different temperatures (2100 deg. C, 2200 deg. C and 2250 deg. C) were used to optimize hot pressing temperature applying 100 MPa pressure under argon atmosphere during the sintering procedure. The highest relative density of 98.44 % was obtained by hot pressing at 2250 deg. C. However, bending strengths of B{sub 4}C/SiC composite samples were lower than monolithic B{sub 4}C in all experimental conditions. (authors)

All-Ceramic Body Flap Qualified for Space Flight on X38

Science.gov (United States)

Pfeiffer, H.; Peetz, K.

2002-01-01

Ceramic matrix composite (CMC) materials allow design of high-temperature resistant, light and robust structures. CMC materials with silicon-carbide matrix reinforced by carbon fibers (C/SiC) show constant strength and damage-tolerant behavior up to very high temperatures. CMC thermal protection systems and hot structures have been developed in Europe over many years. MAN Technologie developed the necessary technologies to create the technological basis for CMC structures for future, more economical and reusable launch vehicles. Within the German space technology program TETRA (Technologies for Future Space Transportation Systems) body flaps were developed for X-38 by MAN Technologie. Key technologies like high strength oxidation protected CMC materials, manufacturing processes for large and complex structures, advanced high temperature lubricant coating combinations for bearings, joining with ceramic fasteners, metal-to-ceramic interfaces as well as dynamic seals are required for hot structures like control surfaces for re-entry vehicles. Because of the high heat and mechanical loads of a lifting body together with the low mass requirements the body flaps for NASA's X-38 re-entry vehicle V-201were selected to demonstrate as a first flight maturity of a large and complex ceramic structure. The flaps are designed as an all-ceramic, load-carrying hot structure, which needs no heavy metallic primary structure and no additional thermal protection tiles and subsequently offers considerable mass and volume savings. The X-38 body flaps are conceived as a revolutionary step forward. The twin flaps, each with the size of 1.6 m x 1.4 m (5.25 ft x 4.6 ft) and the low weight of 68 kg (150 lb) are all made of C/SiC material to operate up to temperatures of 1800 C (3.270 F) in oxidizing atmosphere while they are deflectable under high mechanical loads up to 50 kN (11.260 lbf) at the same time. The flaps are deflected about the hinge axis on two ceramic bearings and moved by an

Achievement report for fiscal 1990. Research and development of ceramic gas turbine (Study on its adaptability with society); 1990 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Shakai tekigosei kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1991-05-01

With an objective to assist proliferation of ceramic gas turbine (CGT) which is desired of being put into practical use at an early time because of its effects of energy conservation, environmental preservation, and economic influence, investigations and studies were made on the CGT systems for cogeneration and portable power generation with regard to their latent markets, utilization patterns, and durability. In Section 1, investigations were given on stocking quantity by size in civil use buildings as the back-data for identification of effects by CGT and for estimation of its proliferation; identification of electric power to heat ratio (heat quantity/electric power amount) and patterns in use of energy in industries promising in CGT introduction; and on stocking quantity, energy demand and utilization patterns in industrial facilities. In Section 2, discussions were given on heat-power characteristics of the CGT, and energy utilization systems as the feasibility study on applicability of the cogeneration using the CGT. In Section 3, discussions were given on corrosion resistance of non-oxide based ceramics in relation with durability of the CGT, and oxidation behavior of silicon carbides in high temperature steam. In Section 4, future investigation assignments were discussed. (NEDO)

Mineral-modeled ceramics for long-term storage of high-level nuclear wastes

International Nuclear Information System (INIS)

Vance, E.R.

1980-01-01

Over the past ten years, Penn State's Materials Research Laboratory has done extensive work on mineral-modeled ceramics for high-level nuclear waste storage. These ceramics are composed of several mineral analogues that form a monolithic polycrystalline aggregate. Mineral-modeling can be made in a similar fashion to nuclear waste glasses, and their naturally occurring analogues are known to last millions, and even billions, of years in hot, wet conditions. It is believed that such ceramics could reduce dispersal of radionuclides by leaching to a minimum

Thermal conductivity analysis of SiC ceramics and fully ceramic microencapsulated fuel composites

International Nuclear Information System (INIS)

Lee, Hyeon-Geun; Kim, Daejong; Lee, Seung Jae; Park, Ji Yeon; Kim, Weon-Ju

2017-01-01

Highlights: • Thermal conductivity of SiC ceramics and FCM pellets was measured and discussed. • Thermal conductivity of FCM pellets was analyzed by the Maxwell-Eucken equation. • Effective thermal conductivity of TRISO particles applied in this study was assumed. - Abstract: The thermal conductivity of SiC ceramics and FCM fuel composites, consisting of a SiC matrix and TRISO coated particles, was measured and analyzed. SiC ceramics and FCM pellets were fabricated by hot press sintering with Al_2O_3 and Y_2O_3 sintering additives. Several factors that influence thermal conductivity, specifically the content of sintering additives for SiC ceramics and the volume fraction of TRISO particles and the matrix thermal conductivity of FCM pellets, were investigated. The thermal conductivity values of samples were analyzed on the basis of their microstructure and the arrangement of TRISO particles. The thermal conductivity of the FCM pellets was compared to that predicted by the Maxwell-Eucken equation and the thermal conductivity of TRISO coated particles was calculated. The thermal conductivity of FCM pellets in various sintering conditions was in close agreement to that predicted by the Maxwell-Eucken equation with the fitted thermal conductivity value of TRISO particles.

Conditions for testing the corrosion rates of ceramics in coal gasification systems

Energy Technology Data Exchange (ETDEWEB)

Hurley, J.P.; Nowok, J.W. [Univ. of North Dakota, Grand Forks, ND (United States)

1996-08-01

Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

Corrosion resistance of ceramic materials in pyrochemical reprocessing atmosphere by using molten salt for spent nuclear oxide fuel. Corrosion research under chlorine gas condition

International Nuclear Information System (INIS)

Takeuchi, Masayuki; Hanada, Keiji; Koizumi, Tsutomu; Aose, Shinichi; Kato, Toshihiro

2002-12-01

Pyrochemical reprocessing using molten salts (RIAR process) has been recently developed for spent nuclear oxide fuel and discussed in feasibility study. It is required to improve the corrosion resistance of equipments such as electrolyzer because the process is operated in severe corrosion environment. In this study, the corrosion resistance of ceramic materials was discussed through the thermodynamic calculation and corrosion test. The corrosion test was basically carried out in alkali molten salt under chlorine gas condition. And further consideration about the effects of oxygen, carbon and main fission product's chlorides were evaluated in molten salt. The result of thermodynamic calculation shows most of ceramic oxides have good chemical stability on chlorine, oxygen and uranyl chloride, however the standard Gibb's free energies with carbon have negative value. On the other hand, eleven kinds of ceramic materials were examined by corrosion test, then silicon nitride, mullite and cordierite have a good corrosion resistance less than 0.1 mm/y. Cracks were not observed on the materials and flexural strength did not reduce remarkably after 480 hours test in molten salt with Cl 2 -O 2 bubbling. In conclusion, these three ceramic materials are most applicable materials for the pyrochemical reprocessing process with chlorine gas condition. (author)

Fabrication and properties of hot pressed bismuth tungstate

International Nuclear Information System (INIS)

Streicher, W.L.

1978-01-01

Bi 2 WO 6 is a synthetic polar material that is a possible candidate for energy conversion and detection systems. Previous research on this material has been concerned with crystal growth and sintering characteristics of polycrystalline compacts. This study involves itself with the fabrication of polycrystalline compacts by hot pressing techniques. Densities approaching theoretical crystal density were achieved by hot pressing at 850 0 C for one hour with pressures exceeding 35 MPa. Before hot pressing, the sintering range was determined by high temperature dilatometry of unfired Bi 2 WO 6 ceramics. Hot pressed discs were characterized by scanning electron microscopy, differential scanning calorimetry, and x-ray diffraction. Electrical properties were determined by dc resistivity, capacitance, and conductance measurements, ac poling, dc poling, and current-voltage measurements

Facile and scalable fabrication of polymer-ceramic composite electrolyte with high ceramic loadings

Science.gov (United States)

Pandian, Amaresh Samuthira; Chen, X. Chelsea; Chen, Jihua; Lokitz, Bradley S.; Ruther, Rose E.; Yang, Guang; Lou, Kun; Nanda, Jagjit; Delnick, Frank M.; Dudney, Nancy J.

2018-06-01

Solid state electrolytes are a promising alternative to flammable liquid electrolytes for high-energy lithium battery applications. In this work polymer-ceramic composite electrolyte membrane with high ceramic loading (greater than 60 vol%) is fabricated using a model polymer electrolyte poly(ethylene oxide) + lithium trifluoromethane sulfonate and a lithium-conducting ceramic powder. The effects of processing methods, choice of plasticizer and varying composition on ionic conductivity of the composite electrolyte are thoroughly investigated. The physical, structural and thermal properties of the composites are exhaustively characterized. We demonstrate that aqueous spray coating followed by hot pressing is a scalable and inexpensive technique to obtain composite membranes that are amazingly dense and uniform. The ionic conductivity of composites fabricated using this protocol is at least one order of magnitude higher than those made by dry milling and solution casting. The introduction of tetraethylene glycol dimethyl ether further increases the ionic conductivity. The composite electrolyte's interfacial compatibility with metallic lithium and good cyclability is verified by constructing lithium symmetrical cells. A remarkable Li+ transference number of 0.79 is discovered for the composite electrolyte.

Joining of metals to structural ceramics

Energy Technology Data Exchange (ETDEWEB)

Sistiaga, J M; Salvador, J M

1988-01-01

A wide review is made on metal-ceramics joining by brazing, mainly by active metal containing brazing filler alloys and solid state welding that is diffusion welding and hot isostatic pressure (HIP). Both the basic aspects of the processes and the mechanisms involved are considsered. At last, different joint testing ands evaluation procedures are presented. (Author)

Joining of metals to structural ceramics

International Nuclear Information System (INIS)

Sistiaga, J.M.; Salvador, J.M.

1988-01-01

A wide review is made on metal-ceramics joining by brazing, mainly by active metal containing brazing filler alloys and solid state welding that is diffusion welding and hot isostatic pressure (HIP). Both the basic aspects of the processes and the mechanisms involved are considered. At last, different joint testing and evaluation procedures are presented. (Author)

Preparation techniques for ceramic waste form powder

International Nuclear Information System (INIS)

Hash, M.C.; Pereira, C.; Lewis, M.A.

1997-01-01

The electrometallurgical treatment of spent nuclear fuels result in a chloride waste salt requiring geologic disposal. Argonne National Laboratory (ANL) is developing ceramic waste forms which can incorporate this waste. Currently, zeolite- or sodalite-glass composites are produced by hot isostatic pressing (HIP) techniques. Powder preparations include dehydration of the raw zeolite powders, hot blending of these zeolite powders and secondary additives. Various approaches are being pursued to achieve adequate mixing, and the resulting powders have been HIPed and characterized for leach resistance, phase equilibria, and physical integrity

Bulk and shear viscosities of hot and dense hadron gas

International Nuclear Information System (INIS)

Kadam, Guru Prakash; Mishra, Hiranmaya

2015-01-01

We estimate the bulk and the shear viscosity at finite temperature and baryon densities of hadronic matter within a hadron resonance gas model which includes a Hagedorn spectrum. The parameters of the Hagedorn spectrum are adjusted to fit recent lattice QCD simulations at finite chemical potential. For the estimation of the bulk viscosity we use low energy theorems of QCD for the energy momentum tensor correlators. For the shear viscosity coefficient, we estimate the same using molecular kinetic theory to relate the shear viscosity coefficient to average momentum of the hadrons in the hot and dense hadron gas. The bulk viscosity to entropy ratio increases with chemical potential and is related to the reduction of velocity of sound at nonzero chemical potential. The shear viscosity to entropy ratio on the other hand, shows a nontrivial behavior with the ratio decreasing with chemical potential for small temperatures but increasing with chemical potential at high temperatures and is related to decrease of entropy density with chemical potential at high temperature due to finite volume of the hadrons

Proceedings of Prof. Brahm Prakash birth centenary workshop on high temperature materials and hot structures: souvenir and book of abstracts

International Nuclear Information System (INIS)

2013-01-01

Traditionally, monolithic ceramics and refractory metals were identified for use at high temperatures. Considerations such as higher operating temperatures, increased thermostructural loads, lower density, etc. brought exotic materials such as ceramic matrix composites, carbon based composites, ODS alloy, intermetallics and thermal barrier coatings to the horizon. Advent of ultra high temperature ceramics and functionally graded materials further pushed the threshold of applicability of high temperature materials and hot structures. Impressive progress in this area has been possible because of the fact that characterization tools along with design and simulation techniques have constantly kept pace with advancement occurring in the processing methods of these materials. The workshop scope includes: Thermal Protection Systems and Materials, Hot Structures, Ceramic and Carbon Matrix Composites, Ultra High Temperature Ceramics, Coating Technology, Simulation and Characterization. Articles relevant to INIS are indexed separately

Influence of heat exchange of reservoir with rocks on hot gas injection via a single well

Science.gov (United States)

Nikolaev, Vladimir E.; Ivanov, Gavril I.

2017-11-01

In the computational experiment the influence of heat exchange through top and bottom of the gas-bearing reservoir on the dynamics of temperature and pressure fields during hot gas injection via a single well is investigated. The experiment was carried out within the framework of modified mathematical model of non-isothermal real gas filtration, obtained from the energy and mass conservation laws and the Darcy law. The physical and caloric equations of state together with the Newton-Riemann law of heat exchange of gas reservoir with surrounding rocks, are used as closing relations. It is shown that the influence of the heat exchange with environment on temperature field of the gas-bearing reservoir is localized in a narrow zone near its top and bottom, though the size of this zone is increased with time.

Highly stable and regenerable Mn-based/SBA-15 sorbents for desulfurization of hot coal gas

International Nuclear Information System (INIS)

Zhang, F.M.; Liu, B.S.; Zhang, Y.; Guo, Y.H.; Wan, Z.Y.; Subhan, Fazle

2012-01-01

Highlights: ► A series of mesoporous Cu x Mn y O z /SBA-15 sorbents were fabricated for hot coal gas desulfurization. ► 1Cu9Mn/SBA-15 sorbent with high breakthrough sulfur capacity is high stable and regenerable. ► Utilization of SBA-15 constrained the sintering and pulverization of sorbents. - Abstract: A series of mesoporous xCuyMn/SBA-15 sorbents with different Cu/Mn atomic ratios were prepared by wet impregnation method and their desulfurization performance in hot coal gas was investigated in a fixed-bed quartz reactor in the range of 700–850 °C. The successive nine desulfurization–regeneration cycles at 800 °C revealed that 1Cu9Mn/SBA-15 presented high performance with durable regeneration ability due to the high dispersion of Mn 2 O 3 particles incorporated with a certain amount of copper oxides. The breakthrough sulfur capacity of 1Cu9Mn/SBA-15 observed 800 °C is 13.8 g S/100 g sorbents, which is remarkably higher than these of 40 wt%LaFeO 3 /SBA-15 (4.8 g S/100 g sorbents) and 50 wt%LaFe 2 O x /MCM-41 (5.58 g S/100 g sorbents) used only at 500–550 °C. This suggested that the loading of Mn 2 O 3 active species with high thermal stability to SBA-15 support significantly increased sulfur capacity at relatively higher sulfidation temperature. The fresh and used xCuyMn/SBA-15 sorbents were characterized by means of BET, XRD, XPS, XAES, TG/DSC and HRTEM techniques, confirmed that the structure of the sorbents remained intact before and after hot coal gas desulfurization.

Film Cooled Recession of SiC/SiC Ceramic Matrix Composites: Test Development, CFD Modeling and Experimental Observations

Science.gov (United States)

Zhu, Dongming; Sakowski, Barbara A.; Fisher, Caleb

2014-01-01

SiCSiC ceramic matrix composites (CMCs) systems will play a crucial role in next generation turbine engines for hot-section component applications because of their ability to significantly increase engine operating temperatures, reduce engine weight and cooling requirements. However, the environmental stability of Si-based ceramics in high pressure, high velocity turbine engine combustion environment is of major concern. The water vapor containing combustion gas leads to accelerated oxidation and corrosion of the SiC based ceramics due to the water vapor reactions with silica (SiO2) scales forming non-protective volatile hydroxide species, resulting in recession of the ceramic components. Although environmental barrier coatings are being developed to help protect the CMC components, there is a need to better understand the fundamental recession behavior of in more realistic cooled engine component environments.In this paper, we describe a comprehensive film cooled high pressure burner rig based testing approach, by using standardized film cooled SiCSiC disc test specimen configurations. The SiCSiC specimens were designed for implementing the burner rig testing in turbine engine relevant combustion environments, obtaining generic film cooled recession rate data under the combustion water vapor conditions, and helping developing the Computational Fluid Dynamics (CFD) film cooled models and performing model validation. Factors affecting the film cooled recession such as temperature, water vapor concentration, combustion gas velocity, and pressure are particularly investigated and modeled, and compared with impingement cooling only recession data in similar combustion flow environments. The experimental and modeling work will help predict the SiCSiC CMC recession behavior, and developing durable CMC systems in complex turbine engine operating conditions.

Solid adsorbents for removal of hydrogen sulphide from hot gas

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.; Yumura, Motoo

1986-04-01

A wide range of solids have been tested as potential adsorbents for H/sub 2/S removal from hot gas. These solids can be divided into two main groups, i.e., the adsorbents containing alkaline earth metals and those containing transition metals. Among the former, calcium oxide and naturally occurring materials such as limestone, dolomite and calcium silicate have attracted a great deal of attention. The adsorbents of the second group include iron oxide alone or in combination with some supports, zinc oxide, zinc ferrite and manganese oxide. The materials containing both the alkaline earth metals and transition metals, e.g., manganese nodules, fly ash and the reject from the aluminium industry (red mud) have been evaluated as well.

Hot Surface Ignition

OpenAIRE

Tursyn, Yerbatyr; Goyal, Vikrant; Benhidjeb-Carayon, Alicia; Simmons, Richard; Meyer, Scott; Gore, Jay P.

2015-01-01

Undesirable hot surface ignition of flammable liquids is one of the hazards in ground and air transportation vehicles, which primarily occurs in the engine compartment. In order to evaluate the safety and sustainability of candidate replacement fuels with respect to hot surface ignition, a baseline low lead fuel (Avgas 100 LL) and four experimental unleaded aviation fuels recommended for reciprocating aviation engines were considered. In addition, hot surface ignition properties of the gas tu...

Ceramic/polymer functionally graded material (FGM) lightweight armor system

Energy Technology Data Exchange (ETDEWEB)

Petrovic, J.J.; McClellan, K.J.

1998-12-31

This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to demonstrate the feasibility of producing boron carbide-aluminum and boron carbide-polymer functionally graded materials.

Process simulation and experimental validation of Hot Metal Gas Forming with new press hardening steels

Science.gov (United States)

Paul, A.; Reuther, F.; Neumann, S.; Albert, A.; Landgrebe, D.

2017-09-01

One field in the work of the Fraunhofer Institute for Machine Tools and Forming Technology IWU in Chemnitz is industry applied research in Hot Metal Gas Forming, combined with press hardening in one process step. In this paper the results of investigations on new press hardening steels from SSAB AB (Docol®1800 Bor and Docol®2000 Bor) are presented. Hot tensile tests recorded by the project partner (University of West Bohemia, Faculty of Mechanical Engineering) were used to create a material model for thermo-mechanical forming simulations. For this purpose the provided raw data were converted into flow curve approximations of the real stress-real strain-curves for both materials and afterwards integrated in a LS-DYNA simulation model of Hot Metal Gas Forming with all relevant boundary conditions and sub-stages. Preliminary experimental tests were carried out using a tool at room temperature to permit evaluation of the forming behaviour of Docol 1800 Bor and Docol 2000 Bor tubes as well as validation of the simulation model. Using this demonstrator geometry (outer diameter 57 mm, tube length 300 mm, wall thickness 1.5 mm), the intention was to perform a series of tests with different furnace temperatures (from 870 °C to 1035 °C), maximum internal pressures (up to 67 MPa) and pressure build-up rates (up to 40 MPa/s) to evaluate the formability of Docol 1800 Bor and Docol 2000 Bor. Selected demonstrator parts produced in that way were subsequently analysed by wall thickness and hardness measurements. The tests were carried out using the completely modernized Dunkes/AP&T HS3-1500 hydroforming press at the Fraunhofer IWU. In summary, creating a consistent simulation model with all relevant sub-stages was successfully established in LS-DYNA. The computation results show a high correlation with the experimental data regarding the thinning behaviour. The Hot Metal Gas Forming of the demonstrator geometry was successfully established as well. Different hardness values

Isospin and momentum dependence of liquid-gas phase transition in hot asymmetric nuclear matter

International Nuclear Information System (INIS)

Xu, Jun; Ma, Hongru; Chen, Liewen; Li, Baoan

2008-01-01

The liquid-gas phase transition in hot neutron-rich nuclear matter is investigated within a self-consistent thermal model using different interactions with or without isospin and/or momentum dependence. The boundary of the phase-coexistence region is shown to be sensitive to the density dependence of the nuclear symmetry energy as well as the isospin and momentum dependence of the nuclear interaction. (author)

Ceramic Integration Technologies for Advanced Energy Systems: Critical Needs, Technical Challenges, and Opportunities

Science.gov (United States)

Singh, Mrityunjay

2010-01-01

Advanced ceramic integration technologies dramatically impact the energy landscape due to wide scale application of ceramics in all aspects of alternative energy production, storage, distribution, conservation, and efficiency. Examples include fuel cells, thermoelectrics, photovoltaics, gas turbine propulsion systems, distribution and transmission systems based on superconductors, nuclear power generation and waste disposal. Ceramic integration technologies play a key role in fabrication and manufacturing of large and complex shaped parts with multifunctional properties. However, the development of robust and reliable integrated systems with optimum performance requires the understanding of many thermochemical and thermomechanical factors, particularly for high temperature applications. In this presentation, various needs, challenges, and opportunities in design, fabrication, and testing of integrated similar (ceramic ceramic) and dissimilar (ceramic metal) material www.nasa.gov 45 ceramic-ceramic-systems have been discussed. Experimental results for bonding and integration of SiC based Micro-Electro-Mechanical-Systems (MEMS) LDI fuel injector and advanced ceramics and composites for gas turbine applications are presented.

Testing of neutron-irradiated ceramic-to-metal seals

International Nuclear Information System (INIS)

Brown, R.D.; Clinard, F.W. Jr.; Lopez, M.R.; Martinez, H.; Romero, T.J.; Cook, J.H.; Barr, H.N.; Hittman, F.

1990-01-01

This paper reports on ceramic-to-metal seals prepared by sputtering a titanium metallizing layer onto ceramic disks and then brazing to metal tubes. The ceramics used were alumina, MACOR, spinel, AlON, and a mixture of Al 2 O 3 and Si 3 N 4 . Except for the MACOR, which was brazed to a titanium tube, the ceramics were brazed to niobium tubes. The seals were leak tested and then sent to Los Alamos National Laboratory, where they were irradiated using the spallation neutron source at the Los Alamos Meson Physics Facility. Following irradiation for ∼ 90 days to a fluence of 2.8 x 10 23 n/m 2 , the samples were moved to hot cells and again leak tested. Only the MACOR samples showed any measurable leaks. One set of samples was then pressurized to 6.9 MPa (1000 psi) and subsequently leak tested. No leaks were found. Bursting the seals required hydrostatic pressures of at least 34 MPa (5000 psi). The high seal strength and few leaks indicate that ceramic-to-metal seals can resist radiation-induced degradation

Characterization of magnesium phosphate ceramics incorporating off-gas filters

International Nuclear Information System (INIS)

Yang, Jae Hwan; Lee, Chang Hwa; Heo, Chul Min; Jeon, Min Ku; Kang, Kweon Ho

2011-01-01

Radioactive cesium (Cs-137) and technetium (Tc-99) are discharged from the spent fuel as gaseous forms during the head-end process in pyroprocess. These off-gases are safely trapped via porous ceramic filters made of fly ash and calcium based material. Spent filters have to be treated, converted into proper waste forms in order to be disposed safely at a repository. Conventional technology used to make waste forms such as vitrification requires high temperature and complex process. In this study, we report a promising method to stabilize spent filters containing cesium and technetium using magnesium phosphate ceramics. Simulated spent filters were fabricated by vaporizing nonradioactive cesium and rhenium (a surrogate of Tc) through the voloxidizer. The crushed filters were mixed with raw materials of magnesium phosphate ceramics, to be stabilized in the phosphate ceramic matrix. Characterization of the waste forms was made by the compressive strength test, apparent porosity, XRD analysis, and SEM analysis. The sample containing filters showed the excellent mechanical property, with the highest compressive strength of 38.1 MPa in the sample with 30 wt% of Cs-filter. Microstructural analysis suggests that wastes are embedded in the crystalline phase formed by an acid-base reaction. (author)

Fiscal 1997 report of the R and D result of industrial science and technology. R and D on synergy ceramics (R and D on an ultrahigh-temperature gas turbine for power generation); 1997 nendo sangyo kagaku gijutsu kenkyu kaihatsu seika hokokusho. Synergy ceramics no kenkyu kaihatsu (hatsuden`yo chokoon gas turbine no kenkyu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

For development of high-efficiency power generation gas turbines using petroleum substituting energy, the process technology which can highly harmonize conflicting characteristics and various functions was developed for new ceramic materials. This paper summarizes the result in fiscal 1997. On design technology of the characteristics harmonizing process, the design and synthesis of ceramic precursors were made by using chemical reaction of metal organics. On analysis of fracture behavior by controlling microscopic and macroscopic particle shapes, orientations were observed by convergent ion beam. On control technology of a structure formation process, study was made on continuous pore shape control to form porous material with uni-directionally arranged pores in ceramic matrix, interface control between particles to decrease a plastic deformation temperature and improve a heat insulation, interface control between phases of a rare-earth silicate/silicon-carbide-based composite, boundary control between layers of piezoelectric ceramics, and boundary control of the composite where inorganic-organic hybrids occupy the interface between ceramic particles. 79 refs., 193 figs., 15 tabs.

Hot gas path component having cast-in features for near wall cooling

Science.gov (United States)

Miranda, Carlos Miguel; Kottilingam, Srikanth Chandrudu; Lacy, Benjamin Paul

2018-04-10

A hot gas path component includes a substrate having an outer surface and an inner surface. The inner surface of the substrate defines at least one interior space. At least a portion of the outer surface of the substrate includes a recess formed therein. The recess includes a bottom surface and a groove extending at least partially along the bottom surface of the recess. A cover is disposed within the recess and covers at least a portion of the groove. The groove is configured to channel a cooling fluid therethrough to cool the cover.

The effect of texture in (Bi3.5Nd0.5)(Ti2.97Nb0.03)O12 ceramics

Science.gov (United States)

Cao, Ziping; Ding, Aili; Zheng, Xinsen; Qiu, Pingsun; Cheng, Wenxiu

2004-11-01

(Bi3.5Nd0.5) (Ti2.97Nb0.03)O12 ferroelectric ceramics was successfully prepared by a hot-pressing method. XRD diffraction confirms that the samples hold different texture in the sliced planes parallel and perpendicular to the hot-pressing axis, respectively. The anisotropy of ferroelectric, dielectric and piezoelectric properties were all observed in the textured ceramics. Due to the great improvement of ferroelectric and piezoelectric properties, the sample which was sliced along the direction parallel to the hot-pressing axis can be considered as a good candidate of high temperature piezoelectric materials.

OXYGEN TRANSPORT CERAMIC MEMBRANES

International Nuclear Information System (INIS)

Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

2001-01-01

Conversion of natural gas to liquid fuels and chemicals is a major goal for the Nation as it enters the 21st Century. Technically robust and economically viable processes are needed to capture the value of the vast reserves of natural gas on Alaska's North Slope, and wean the Nation from dependence on foreign petroleum sources. Technologies that are emerging to fulfill this need are all based syngas as an intermediate. Syngas (a mixture of hydrogen and carbon monoxide) is a fundamental building block from which chemicals and fuels can be derived. Lower cost syngas translates directly into more cost-competitive fuels and chemicals. The currently practiced commercial technology for making syngas is either steam methane reforming (SMR) or a two-step process involving cryogenic oxygen separation followed by natural gas partial oxidation (POX). These high-energy, capital-intensive processes do not always produce syngas at a cost that makes its derivatives competitive with current petroleum-based fuels and chemicals. This project has the following 6 main tasks: Task 1--Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. Task 2--Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. Task 3--Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. Task 4--Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. Task 5--Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. Task 6--Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques

Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

Comparison of structure, morphology, and leach characteristics of multi-phase ceramics produced via melt processing and hot isostatic pressing

Science.gov (United States)

Dandeneau, Christopher S.; Hong, Tao; Brinkman, Kyle S.; Vance, Eric R.; Amoroso, Jake W.

2018-04-01

Melt processing of multi-phase ceramic waste forms offers potential advantages over traditional solid-state synthesis methods given both the prevalence of melters currently in use and the ability to reduce the possibility of airborne radionuclide contamination. In this work, multi-phase ceramics with a targeted hollandite composition of Ba1.0Cs0.3Cr1.0Al0.3Fe1.0Ti5.7O16 were fabricated by melt processing at 1675 °C and hot isostatic pressing (HIP) at 1250 and 1300 °C. X-ray diffraction analysis (XRD) confirmed hollandite as the major phase in all specimens. Zirconolite/pyrochlore peaks and weaker perovskite reflections were observed after melt processing, while HIP samples displayed prominent perovskite peaks and low-intensity zirconolite reflections. Melt processing produced specimens with large (>50 μm) well-defined hollandite grains, while HIP yielded samples with a more fine-grained morphology. Elemental analysis showed "islands" rich in Cs and Ti across the surface of the 1300 °C HIP sample, suggesting partial melting and partitioning of Cs into multiple phases. Photoemission data revealed multiple Cs 3d spin-orbit pairs for the HIP samples, with the lower binding energy doublets likely corresponding to Cs located in more leachable phases. Among all specimens examined, the melt-processed sample exhibited the lowest fractional release rates for Rb and Cs. However, the retention of Sr and Mo was greater in the HIP specimens.

Novel, Ceramic Membrane System For Hydrogen Separation

Energy Technology Data Exchange (ETDEWEB)

Elangovan, S.

2012-12-31

Separation of hydrogen from coal gas represents one of the most promising ways to produce alternative sources of fuel. Ceramatec, teamed with CoorsTek and Sandia National Laboratories has developed materials technology for a pressure driven, high temperature proton-electron mixed conducting membrane system to remove hydrogen from the syngas. This system separates high purity hydrogen and isolates high pressure CO{sub 2} as the retentate, which is amenable to low cost capture and transport to storage sites. The team demonstrated a highly efficient, pressure-driven hydrogen separation membrane to generate high purity hydrogen from syngas using a novel ceramic-ceramic composite membrane. Recognizing the benefits and limitations of present membrane systems, the all-ceramic system has been developed to address the key technical challenges related to materials performance under actual operating conditions, while retaining the advantages of thermal and process compatibility offered by the ceramic membranes. The feasibility of the concept has already been demonstrated at Ceramatec. This project developed advanced materials composition for potential integration with water gas shift rectors to maximize the hydrogenproduction.

Hot gas path component cooling system having a particle collection chamber

Science.gov (United States)

Miranda, Carlos Miguel; Lacy, Benjamin Paul

2018-02-20

A cooling system for a hot gas path component includes a substrate having an outer surface and an inner surface. The inner surface defines at least one interior space. A passage is formed in the substrate between the outer surface and the inner surface. An access passage is formed in the substrate and extends from the outer surface to the inner space. The access passage is formed at a first acute angle to the passage and includes a particle collection chamber. The access passage is configured to channel a cooling fluid to the passage. Furthermore, the passage is configured to channel the cooling fluid therethrough to cool the substrate.

Strength and corrosion behavior of SiC - based ceramics in hot coal combustion environments

Energy Technology Data Exchange (ETDEWEB)

Breder, K.; Parten, R.J. [Oak Ridge National Lab., TN (United States)

1996-08-01

As part of an effort to evaluate the use of advanced ceramics in a new generation of coal-fired power plants, four SiC-based ceramics have been exposed to corrosive coal slag in a laboratory furnace and two pilot scale combustors. Initial results indicate that the laboratory experiments are valuable additions to more expensive pilot plant experiments. The results show increased corrosive attack with increased temperature, and that only slight changes in temperature may significantly alter the degree of strength degradation due to corrosive attack. The present results are part of a larger experimental matrix evaluating the behavior of ceramics in the coal combustion environment.

Ceramic design methodology and the AGT-101

Energy Technology Data Exchange (ETDEWEB)

Boyd, G.L.; Carruthers, W.D.; Evershed, R.J.; Kidwell, J.R.

1985-03-01

The Garrett/Ford Advanced Gas Turbine (AGT101) technology project has made significant progress in the areas of ceramic component design, analysis, and test evaluation using an iterative approach. Design stress limits are being defined for state-of-the-art fine ceramics with good correlation between analytical predictions and empirical results. Recent tests in both rigs and engines are demonstrating the feasibility of high temperature/strength ceramic materials in the gas turbine environment. Component transient stress fields are being defined providing the data base for lower stress/longer life component design. Thermally induced transient stresses to 220 MPa (32 ksi) in reaction bonded silicon nitride (RBSN), 310 Mpa (45 ksi) in sintered alpha silicon carbide (SASC), and 345 MPa (50 ksi) in sintered silicon nitride (SSN) have been successfully demonstrated in AGT101 component screening and qualification test rigs.

Velocity measurements in a rigid ceramic filter in a parallel-flow arrangement

International Nuclear Information System (INIS)

Al-Hajeri, M.H.; Aroussi, A.; Witry, A.

2002-01-01

Rigid ceramic filters have been developed for cleaning the hot combustion gas streams upstream of the turbine in a combined cycle power plant. To obtain continues operation a periodic cleaning is necessary and the cleaning efficiency depends on the distribution of the filtration cake. Consequently uniform particle deposition on the filter element surface is desired. The flow around three filter elements in cross flow is investigated computationally using the commercial code FLUENT. Three filter elements are placed in a two-dimensional rectangle duct with fixed face velocity and varying the velocity ratio between the approach and face velocity. Particle trajectories are obtained for a number of particle diameters and different inlet (approach) velocity to face filtration velocity ratios to investigate the behavior of particles around the filter element. (author)

Piezoelectric properties of lead-free submicron-structured (Bi0.5Na0.5)0.94Ba0.06TiO3 ceramics from nanopowders

International Nuclear Information System (INIS)

Pardo, Lorena; García, Alvaro; Brebøl, Klaus; Mercadelli, Elisa; Galassi, Carmen

2010-01-01

Submicron-structured (Bi 0.5 Na 0.5 ) 0.94 Ba 0.06 TiO 3 (BNBT6) ceramics were obtained from nanometric powder synthesized by sol–gel auto-combustion at 500 °C. Hot-pressing at low temperatures and a combination of this with recrystallization, still moderate in order to reduce the loss of volatile elements, have been tested. Material properties, including all losses, were determined at the resonances of thin discs using Alemany et al software. Ceramics hot-pressed at 700–800 °C for 2 h have a pseudo-cubic structure, a grain size of a few hundred nanometers and are homogeneous. Both their crystal structure and the lack of sintering prevent their poling. For ceramics hot-pressed at 950 °C for 3 h, Bi or Bi 0.5 Na 0.5 loss, together with low piezoelectric properties (d 33 = 60 pC N −1 , k p = 8.3% and k t = 9.5%), was observed. Recrystallization at 1000 °C-1 h of ceramics hot-pressed at 700 and 800 °C for 2 h keeps the submicron structure, reduces porosity and prevents off-stoichiometry. Mechanical and piezoelectric losses are also reduced and coupling factors increased (k p = 24.6%, k t = 36.4%). The best piezoelectric coefficient obtained in these ceramics (d 33 = 143 pC N −1 ) is comparable with those reported for coarse-grained ceramics

Simulation and performance study of ceramic THGEM

Science.gov (United States)

Yan, Jia-Qing; Xie, Yu-Guang; Hu, Tao; Lu, Jun-Guang; Zhou, Li; Qu, Guo-Pu; Cai, Xiao; Niu, Shun-Li; Chen, Hai-Tao

2015-06-01

THGEMs based on a ceramic substrate have been successfully developed for neutron and single photon detection. The influences on thermal neutron scattering and internal radioactivity of both ceramic and FR-4 substrates were studied and compared. The ceramic THGEMs are homemade, of 200 μm hole diameter, 600 μm pitch, 200 μm thickness, 80 μm rim, and 50 mm×50 mm sensitive area. FR-4 THGEMs with the same geometry were used as a reference. The gas gain, energy resolution and gain stability were measured in different gas mixtures using 5.9 keV X-rays. The maximum gain of a single layer ceramic THGEM reaches 6×104 and 1.5×104 at Ne+CH4=95:5 and Ar + i-C4H10 = 97:3, respectively. The energy resolution is better than 24%. Good gain stability was obtained during a more than 100 hour continuous test in Ar+CO2 = 80:20. By using a 239Pu source, the alpha deposited energy spectrum and gain curve of the ceramic THGEM were measured. Supported by National Natural Science Foundation of China (11205173) and State Key Laboratory of Particle Detection and Electronics (H9294206TD)

Different Analytical Procedures for the Study of Organic Residues in Archeological Ceramic Samples with the Use of Gas Chromatography-mass Spectrometry.

Science.gov (United States)

Kałużna-Czaplińska, Joanna; Rosiak, Angelina; Kwapińska, Marzena; Kwapiński, Witold

2016-01-01

The analysis of the composition of organic residues present in pottery is an important source of information for historians and archeologists. Chemical characterization of the materials provides information on diets, habits, technologies, and original use of the vessels. This review presents the problem of analytical studies of archeological materials with a special emphasis on organic residues. Current methods used in the determination of different organic compounds in archeological ceramics are presented. Particular attention is paid to the procedures of analysis of archeological ceramic samples used before gas chromatography-mass spectrometry. Advantages and disadvantages of different extraction methods and application of proper quality assurance/quality control procedures are discussed.

Manifestation of Crystal Lattice Distortions in the IR Reflection Spectra of Abrasion-Treated ZnSe Ceramics

Science.gov (United States)

Sitnikova, V. E.; Dunaev, A. A.; Mamalimov, R. I.; Pakhomov, P. M.; Khizhnyak, S. D.; Chmel, A. E.

2017-07-01

The Fourier IR reflection spectra of ZnSe ceramics prepared by hot pressing (HP), physical vapor deposition (PVD), and PVD combined with hot isostatic pressing (HIP) are presented. The optical constants of polished and dry-ground specimens were used for comparison. The grinding treatment simulated the erosion of the outer surface of optical elements made of zinc selenide under the influence of solid dust particles and deposits. In the polished specimens residual stresses showed up in the IR reflection spectra of the ZnSePVD and ZnSeHIP ceramics, which had well-defined orientation of grains, but were not present in the spectra of the ZnSeHIP ceramics as a result of mutual compensation of the stresses in the randomly oriented grains of the material. The stresses, which appeared as a shift of the absorption bands calculated by the Kramers-Kronig method, increased significantly after abrasive treatment of the specimens. For all the treated ceramics the intensity of the absorption bands resulting from the anharmonicity of the vibrations in the distorted crystal lattice increased by several times. The last effect also depends on the production prehistory of the ceramics.

The role of the Milky Way hot coronal gas on its dwarf galaxies stellar population

Science.gov (United States)

Pasetto, Stefano; Cropper, Mark; fujita, Yutaka; Chiosi, Cesare; Grebel, Eva K.

2015-08-01

A large amount (˜5 ×1010 Msun) of hot gas is thought to exist in an extended (˜200 kpc) hot diffuse halo around the Milky Way (MW). We investigate the competitive role of the different dissipative phenomena acting on the onset of star formation history of gravitationally bound system in this external environment. Ram pressure, Kelvin-Helmholtz instability, Rayleigh-Taylor, and tidal forces are accounted separately in an analytical framework and compared in their role in influencing the star forming regions. We present an analytical criterion to elucidate the dependence of star formation in a spherical stellar system on its surrounding environment useful in observational applications as well as theoretical interpretations of numerical results.We consider the different signatures of these phenomena in synthetically realized colour-magnitude diagrams (CMDs) of the orbiting system thus investigating the detectability limits of these different effects for future observational projects and their relevance.The theoretical framework developed has direct applications to the cases of our MW system as well as dwarf galaxies in galaxy clusters or any primordial gas-rich cluster of stars orbiting within its host galaxy.

Structural Pre-sizing of a Coaxial Double-tube Type Hot Gas Duct

Energy Technology Data Exchange (ETDEWEB)

Song, Kee Nam; Kim, Y-W [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2008-10-15

The nuclear hydrogen system being researched at KAERI is planning to produce hydrogen in the order of 950 .deg. C by using nuclear energy and a thermo-chemical process, and helium gas is tentatively considered as the choice for the coolant. A hot gas duct (HGD) is a key component connecting the reactor pressure vessel and the intermediate heat exchanger (IHX) for the nuclear hydrogen system. The HGD is a unique component exclusively found in an HTR-module concept where a nuclear core and IHX are placed separately into two pressure vessels, which require a connecting duct between them. A coaxial double-tube type cross vessel is considered for the HGD structure of the nuclear hydrogen system because of its successive extensive experience. In this study, a structural pre-sizing for the primary HGD was carried out. These activities include a predecision on the geometric dimensions, a pre-evaluation on the strength, and a pre-selection on the material of the coaxial double-tube type cross vessel components. A predecision on the geometric dimensions was undertaken based on various engineering concepts, such as a constant flow velocity (CFV) model, a constant flow rate (CFR) model, a constant hydraulic head (CHH) model, and finally a heat balanced (HB) model. For the CFV model, CFR model, and CHH model, the HGD structure might be insensitive to a flow induced vibration (FIV) in the case where there are no pressure differences between the hot and cold helium regions. Also we compared the geometric dimensions from the various models.

[A ten-year clinical study of cracked teeth restored with glass ceramic crowns].

Science.gov (United States)

Luo, X P; Yuan, Y; Shi, Y J; Qian, D D

2016-10-09

Objective: To evaluate the clinic performance of high strength glass ceramic crowns for the painful cracked teeth during a 10-year observation period. Methods: Forty-two posterior teeth from 36 patients were diagnosed as having a crack, biting painful and sensitivity to cold were selected in the Department of Prosthodontic, Institute and Hospital of Stomatology, Nanjing University Medical School. The lost-wax hot pressed glass ceramic crowns were bonded on the minimally invasive prepared teeth by modern adhesive technology. Patients were interviewed and went through clinic examination after one week, one month, and every six months. Results: The effectiveness of 42 glass ceramic crowns for cracked teeth was evaluated for a mean observation time over 10-year. At the first week, 29(81%) patients were free of pain, three still had sensitivity to cold and chewing pain, three still had sensitivity to cold, one had painful to cold and hot. After one month, two patients still had chewing pain, and one tooth needed endodontic treatment after six months. In 10 years, 2(5%) all ceramic crowns were broken, the other 40 restorations kept good clinical performances with a 10-year survival rate of 95%. Conclusions: The high strength glass ceramic crowns are very effective and successful in treating the cracked teeth and then keep the good mastication function and appearance.

CO2 laser photoacoustic detection of ammonia emitted by ceramic industries.

Science.gov (United States)

Sthel, M S; Schramm, D U; Lima, G R; Carneiro, L; Faria, R T; Castro, M P P; Alexandre, J; Toledo, R; Silva, M G; Vargas, H

2011-01-01

A homemade photoacoustic spectrometer has been constructed for monitoring gas emission from several sources. Numerous air pollutant gases are emitted exhaust of industries, vehicles and power plants. The photoacoustic technique is extremely sensitive and selective in detecting various gases. This work focuses on the gas emitted by the ceramic industry in northern Rio de Janeiro State in Brazil, the ceramic industry plays a remarkable role in the economy activity of this region, in recent years, this region developed into a significant red ceramic complex. The potential impact on the atmospheric environment of the region due to gaseous pollutant emissions from these anthropogenic sources needs to be evaluated. In this work we identified NH3 present in the samples collected in the kiln of a ceramic plant, in the concentration range of 33-52 ppmV. The ammonia gas present in our collected samples might come from the excess nitrogen in the manure soil from where the ceramic material was extracted. This soil was used for the sugarcane culture which is another important economic activity of this region. Copyright © 2010 Elsevier B.V. All rights reserved.

Production of glass or glass-ceramic to metal seals with the application of pressure

Science.gov (United States)

Kelly, Michael D.; Kramer, Daniel P.

1987-11-10

In a process for preparing a glass or glass-ceramic to metal seal comprising contacting the glass with the metal and heat-treating the glass and metal under conditions whereby the glass to metal seal is effected and, optionally, the glass is converted to a glass-ceramic, an improvement comprises carrying out the heat-treating step using hot isostatic pressing.

Effects of atmospheric gas composition and temperature on the gasification of coal in hot briquetting carbon composite iron ore

Energy Technology Data Exchange (ETDEWEB)

Ueki, Y.; Kanayama, M.; Maeda, T.; Nishika, K.; Shimizu, M. [Kyushu University, Fukuoka (Japan). Dept. of Materials Science & Engineering

2007-01-15

The gasification behavior of carbon composite iron ore produced by hot briquetting process was examined under various gas atmospheres such as CO-N{sub 2}, CO{sub 2}-N, and CO-CO{sub 2} at various temperatures. The gasification of coal was affected strongly by atmospheric gas concentration and reaction temperature. Kinetic analysis in various gas atmospheres was carried out by using the first order reaction model, which yields the straight line relation between reaction rate constants for the gasification of coal and the gas concentration. Therefore, reaction rate constants for the gasification of coal in CO-CO{sub 2}-N{sub 2} gas atmosphere were derived.

The effect of texture in (Bi3.5Nd0.5)(Ti2.97Nb0.03)O12 ceramics

International Nuclear Information System (INIS)

Cao, Ziping; Ding, Aili; Zheng, Xinsen; Qiu, Pingsun; Cheng, Wenxiu

2004-01-01

(Bi 3.5 Nd 0.5 ) (Ti 2.97 Nb 0.03 )O 12 ferroelectric ceramics was successfully prepared by a hot-pressing method. XRD diffraction confirms that the samples hold different texture in the sliced planes parallel and perpendicular to the hot-pressing axis, respectively. The anisotropy of ferroelectric, dielectric and piezoelectric properties were all observed in the textured ceramics. Due to the great improvement of ferroelectric and piezoelectric properties, the sample which was sliced along the direction parallel to the hot-pressing axis can be considered as a good candidate of high temperature piezoelectric materials. (copyright 2004 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

Development and cytotoxicity evaluation of SiAlONs ceramics

International Nuclear Information System (INIS)

Santos, C.; Ribeiro, S.; Daguano, J.K.M.F.; Rogero, S.O.; Strecker, K.; Silva, C.R.M.

2007-01-01

SiAlONs are ceramics with high potential as biomaterials due to their chemical stability, associated with suitable mechanical properties, such as high fracture toughness and fracture resistance. The objective of this work was to investigate the mechanical properties and the cytotoxicity of these ceramic materials. Three different compositions were prepared, using silicon nitride, aluminum nitride and a rare earth oxide mixture as starting powders, yielding Si 3 N 4 -SiAlON composites or pure SiAlON ceramics, after hot-pressing at 1750 deg. C, for 30 min. The sintered samples were characterized by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). Furthermore, hardness and fracture toughness were determined using the Vicker's indentation method. The biological compatibility was evaluated by in vitro cytotoxicity tests. Ceramic with elevated hardness, ranging between 17 and 21 GPa, and high fracture toughness of 5 to 6 MPa m 1/2 were obtained. Since a nontoxic behavior was observed in the cytotoxicity tests, it may be assumed that SiAlON-based ceramics are viable materials for clinical applications

Achievement report for fiscal 1992. Research and development of ceramic gas turbine (Study on its adaptability with society); 1992 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Shakai tekigosei kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-05-01

With an objective to attain a guideline for putting ceramic gas turbine (CGT) into practical application, conceptual discussions on the CGT based industrial cogeneration system (CGS) and the CGT based CGS simulations were performed to discuss quantitatively the effects of the system introduction, and estimate latent markets based on the result of calculating the introduction effects. In addition, investigations were carried out on Germany as the advanced nation with regard to the systems according to utilization patterns, load profiles, operation cost, exhaust gas measures, and the related laws and regulations. The activities may be summarized specifically as follows: 1) putting the back-data for industrial energy demand into order; 2) calculation of CGT introduction effects in industrial areas; 3) discussions on latent demand and social adaptability of CGT in the industrial area; and 4) investigations in overseas countries. Item 2 is composed of the conceptual design of industrial CGT/CGS, and the simulations on the actual status of energy demand in industrial business operation centers and on the effects of the industrial CGT/CGS. (NEDO)

Ceramic Technology Project semiannual progress report, April 1992--September 1992

Energy Technology Data Exchange (ETDEWEB)

Johnson, D.R.

1993-07-01

This project was developed to meet the ceramic technology requirements of the DOE Office of Transportation Systems` automotive technology programs. Significant progress in fabricating ceramic components for DOE, NASA, and DOE advanced heat engine programs show that operation of ceramic parts in high-temperature engines is feasible; however, addition research is needed in materials and processing, design, and data base and life prediction before industry will have a sufficient technology base for producing reliable cost-effective ceramic engine components commercially. A 5-yr project plan was developed, with focus on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

Achievement report for fiscal 1991. Research and development of ceramic gas turbine (Study on its adaptability with society); 1991 nendo ceramic tas turbine no kenkyu kaihatsu seika hokokusho. Shakai tekigosei kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1992-05-01

With an objective to assist proliferation of ceramic gas turbine (CGT) which is desired of being put into practical use at an early time because of its effects of energy conservation and environmental preservation, discussions were given on the cogeneration system (CGS) with regard to the system design, the effect calculation and its latent markets. In Section 1, discussions were given on the energy demand characteristics in business facilities such as hotels and hospitals, and on the CGS using the CGT. Section 2 calculates effects of introducing the CGT/CGS in business facilities, Section 3 discusses the latent market quantity of the CGT/CGS for business facilities, and its social adaptability including the environmental load, Section 4 studies the CGT characteristics and the status of its development, Section 5 researches heat resistant ceramics members, and Section 6 considers the future GCT utilization fields and problems in its effective utilization. In Section 2, it was estimated that the maximum energy saving effect can reach 21% when a facility that has been operated on purchased electric power and town gas introduced a CGT/CGS system consisted mainly of an absorption type freezer and a boiler. (NEDO)

Fabrication and spectral properties of Nd, La: CaF2 transparent ceramics

Science.gov (United States)

Xie, Xiaoyu; Mei, Bingchu; Song, Jinghong; Li, Weiwei; Su, Liangbi

2018-02-01

1 at.% Nd: CaF2 nanoparticles doped with different concentrations of La3+ ions (from 0 to 5 at.%) were synthesized by co-precipitation method. Phase identification, morphology of the nanoparticles were investigated by XRD and SEM measurements. The Nd, La: CaF2 ceramics were fabricated by hot-pressed method in the vacuum environment. The transmittance of all the ceramics reached 88% at the wavelength of 1400 nm. The luminescence intensities and decay lifetimes enhanced significantly with the increasing of La3+ concentration. The Nd, La: CaF2 ceramics have broad and flat emission band at 1050 nm with the largest FWHM of 28.16 nm. In addition, the spectrum results indicated that the fluorescence lifetime of Nd, La: CaF2 ceramics was longer than that of the Nd, Y: CaF2 ceramics with the same doping concentration.

Process description and plant design for preparing ceramic high-level waste forms

International Nuclear Information System (INIS)

Grantham, L.F.; McKisson, R.L.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

1983-01-01

The ceramics process flow diagram has been simplified and upgraded to utilize only two major processing steps - fluid-bed calcination and hot isostatic press consolidating. Full-scale fluid-bed calcination has been used at INEL to calcine high-level waste for 18 y; and a second-generation calciner, a fully remotely operated and maintained calciner that meets ALARA guidelines, started calcining high-level waste in 1982. Full-scale hot isostatic consolidation has been used by DOE and commercial enterprises to consolidate radioactive components and to encapsulate spent fuel elements for several years. With further development aimed at process integration and parametric optimization, the operating knowledge of full-scale demonstration of the key process steps should be rapidly adaptable to scale-up of the ceramic process to full plant size. Process flowsheets used to prepare ceramic and glass waste forms from defense and commercial high-level liquid waste are described. Preliminary layouts of process flow diagrams in a high-level processing canyon were prepared and used to estimate the preliminary cost of the plant to fabricate both waste forms. The estimated costs for using both options were compared for total waste management costs of SRP high-level liquid waste. Using our design, for both the ceramic and glass plant, capital and operating costs are essentially the same for both defense and commercial wastes, but total waste management costs are calculated to be significantly less for defense wastes using the ceramic option. It is concluded from this and other studies that the ceramic form may offer important advantages over glass in leach resistance, waste loading, density, and process flexibility. Preliminary economic calculations indicate that ceramics must be considered a leading candidate for the form to immobilize high-level wastes

Off-gas characteristics of defense waste vitrification using liquid-fed Joule-heated ceramic melters

International Nuclear Information System (INIS)

Goles, R.W.; Sevigny, G.J.

1983-09-01

Off-gas and effluent characterization studies have been established as part of a PNL Liquid-Fed Ceramic Melter development program supporting the Savannah River Laboratory Defense Waste Processing Facility (SRL-DWPF). The objectives of these studies were to characterize the gaseous and airborne emission properties of liquid-fed joule-heated melters as a function of melter operational parameters and feed composition. All areas of off-gas interest and concern including effluent characterization, emission control, flow rate behavior and corrosion effects have been studied using alkaline and formic-acid based feed compositions. In addition, the behavioral patterns of gaseous emissions, the characteristics of melter-generated aerosols and the nature and magnitude of melter effluent losses have been established under a variety of feeding conditions with and without the use of auxiliary plenum heaters. The results of these studies have shown that particulate emissions are responsible for most radiologically important melter effluent losses. Melter-generated gases have been found to be potentially flammable as well as corrosive. Hydrogen and carbon monoxide present the greatest flammability hazard of the combustibles produced. Melter emissions of acidic volatile compounds of sulfur and the halogens have been responsible for extensive corrosion observed in melter plenums and in associated off-gas lines and processing equipment. The use of auxiliary plenum heating has had little effect upon melter off-gas characteristics other than reducing the concentrations of combustibles

Shock compression profiles in ceramics

Energy Technology Data Exchange (ETDEWEB)

Grady, D.E.; Moody, R.L.

1996-03-01

An investigation of the shock compression properties of high-strength ceramics has been performed using controlled planar impact techniques. In a typical experimental configuration, a ceramic target disc is held stationary, and it is struck by plates of either a similar ceramic or by plates of a well-characterized metal. All tests were performed using either a single-stage propellant gun or a two-stage light-gas gun. Particle velocity histories were measured with laser velocity interferometry (VISAR) at the interface between the back of the target ceramic and a calibrated VISAR window material. Peak impact stresses achieved in these experiments range from about 3 to 70 GPa. Ceramics tested under shock impact loading include: Al{sub 2}O{sub 3}, AlN, B{sub 4}C, SiC, Si{sub 3}N{sub 4}, TiB{sub 2}, WC and ZrO{sub 2}. This report compiles the VISAR wave profiles and experimental impact parameters within a database-useful for response model development, computational model validation studies, and independent assessment of the physics of dynamic deformation on high-strength, brittle solids.

Design features of the radioactive Liquid-Fed Ceramic Melter system

International Nuclear Information System (INIS)

Holton, L.K. Jr.

1985-06-01

During 1983, the Pacific Northwest Laboratory (PNL), at the request of the Department of Energy (DOE), undertook a program with the principal objective of testing the Liquid-Fed Ceramic Melter (LFCM) process in actual radioactive operations. This activity, termed the Radioactive LFCM (RLFCM) Operations is being conducted in existing shielded hot-cell facilities in B-Cell of the 324 Building, 300 Area, located at Hanford, Washington. This report summarizes the design features of the RLFCM system. These features include: a waste preparation and feed system which uses pulse-agitated waste preparation tanks for waste slurry agitation and an air displacement slurry pump for transferring waste slurries to the LFCM; a waste vitrification system (LFCM) - the design features, design approach, and reasoning for the design of the LFCM are described; a canister-handling turntable for positioning canisters underneath the RLFCM discharge port; a gamma source positioning and detection system for monitoring the glass fill level of the product canisters; and a primary off-gas treatment system for removing the majority of the radionuclide contamination from the RLFCM off gas. 8 refs., 48 figs., 6 tabs

Materials Development Program: Ceramic Technology Project bibliography, 1984--1992

Energy Technology Data Exchange (ETDEWEB)

1994-03-01

The Ceramic Technology [for Advanced Heat Engines] Project was begun in 1983 to meet the ceramic materials needs of the companion DOE automotive engine program, the Advanced Gas Turbine (AGT) project, and the Heavy Duty Transport (low-heat-rejection, heavy-duty diesel) project. Goal is to develop an industry technology base for reliable and cost effective ceramics for applications in advanced automotive gas turbine and diesel engines. Research areas were identified following extensive input from industry and academia. Majority of research is done by industry (60%); work is also done at colleges and universities, in-house, and at other national laboratories and government agencies. In the beginning, reliability of ceramic components was the key issue. The reliability issues have largely been met and, at the present time, cost is the driving issue, especially in light of the highly cost-sensitive automotive market. Emphasis of the program has now been shifted toward developing cost-effective ceramic components for high-performance engines in the near-term. This bibliography is a compilation of publications done in conjunction with the Ceramic Technology Project since its beginning. Citations were obtained from reports done by participants in the project. We have tried to limit citations to those published and easily located. The end date of 1992 was selected.

Development and testing of matrices for the encapsulation of glass and ceramic nuclear waste forms

International Nuclear Information System (INIS)

Wald, J.W.; Brite, D.W.; Gurwell, W.E.; Buckwalter, C.Q.; Bunnell, L.R.; Gray, W.J.; Blair, H.T.; Rusin, J.M.

1982-02-01

This report details the results of research on the matrix encapsulation of high level wastes at PML over the past few years. The demonstrations and tests described were designed to illustrate how the waste materials are effected when encapsulated in an inert matrix. Candidate materials evaluated for potential use as matrices for encapslation of pelletized ceramics or glass marbles were categorized into four groups: metals, glasses, ceramics, and graphite. Two processing techniques, casting and hot pressing, were investigated as the most promising methods of formation or densification of the matrices. The major results reported deal with the development aspects. However, chemical durability tests (leach tests) of the matrix materials themselves and matrix-waste form composites are also reported. Matrix waste forms can provide a low porosity, waste-free barrier resulting in increased leach protection, higher impact strength and improved thermal conductivity compared to unencapsulated glass or ceramic waste materials. Glass marbles encapsulated in a lead matrix offer the most significant improvement in waste form stability of all combinations evaluated. This form represents a readily demonstrable process that provides high thermal conductivity, mechanical shock resistance, radiation shielding and increased chemical durability through both a chemical passivation mechanism and as a physical barrier. Other durable matrix waste forms evaluated, applicable primarily to ceramic pellets, involved hot-pressed titanium or TiO 2 materials. In the processing of these forms, near 100% dense matrices were obtained. The matrix materials had excellent compatibility with the waste materials and superior potential chemical durability. Cracking of the hot-pressed ceramic matrix forms, in general, prevented the realization of their optimum properties

Improving Turbine Performance with Ceramic Matrix Composites

Science.gov (United States)

DiCarlo, James A.

2007-01-01

Under the new NASA Fundamental Aeronautics Program, efforts are on-going within the Supersonics Project aimed at the implementation of advanced SiC/SiC ceramic composites into hot section components of future gas turbine engines. Due to recent NASA advancements in SiC-based fibers and matrices, these composites are lighter and capable of much higher service temperatures than current metallic superalloys, which in turn will allow the engines to operate at higher efficiencies and reduced emissions. This presentation briefly reviews studies within Task 6.3.3 that are primarily aimed at developing physics-based concepts, tools, and process/property models for micro- and macro-structural design, fabrication, and lifing of SiC/SiC turbine components in general and airfoils in particular. Particular emphasis is currently being placed on understanding and modeling (1) creep effects on residual stress development within the component, (2) fiber architecture effects on key composite properties such as design strength, and (3) preform formation processes so that the optimum architectures can be implemented into complex-shaped components, such as turbine vanes and blades.

Pion-pair formation and the pion dispersion relation in a hot pion gas

Energy Technology Data Exchange (ETDEWEB)

Chanfay, G. [Lyon-1 Univ., 69 - Villeurbanne (France). Inst. de Physique Nucleaire; Alm, T. [Rostock Univ. (Germany); Schuck, P. [Grenoble-1 Univ., 38 (France). Inst. des Sciences Nucleaires; Welke, G. [Wayne State Univ., Detroit, MI (United States). Dept. of Physics and Astronomy

1996-09-01

The possibility of pion-pair formation in a hot pion gas, based on the bosonic gap equation, is pointed out and discussed in detail. The critical temperature for condensation of pion pairs (Evans-Rashind transition) is determined as a function of the pion density. As for fermions, this phase transition is signaled by the appearance of a pole in the two-particle propagator. In Bose systems there exists a second, lower critical temperature, associated with the appearance of the single-particle condensate. Between the two critical temperatures the pion dispersion relation changes from the usual quasiparticle dispersion to a Bogoliubov-like dispersion relation at low momenta. This generalizes the non-relativistic results for an attractive Bose gas by Evans et al. Possible consequences for the inclusive pion spectra measured in heavy-ion collisions at ultra-relativistic energies are discussed. 21 refs.

FY 1998 annual report on the research and development of advanced ceramic gas turbines. Study on social adaptability; 1998 nendo senshingata ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Shakai tekigosei kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

The New Sunshine Project, promoted by Ministry of International Trade and Industry, has developed a 300 kW ceramic gas turbine CGT302 (biaxial, regenerative type) in March 1999, which attains a turbine inlet temperature of 1,334 degrees C and thermal efficiency of 42.1%. The conditions of optimum utilization of the system are studied for eventual commercialization and spread of these systems, including analysis of load types for specific purposes, prediction of operation management, economics of CGT, environmental impacts, and possibility of diversification of the fuel. The CGT cost analysis results indicate that a CGT system is well viable when the incremental initial cost of the power generator is kept below 70,000 yen/kW over the conventional system. The system can be doubled in scale at the largest. It can be further scaled up, when hybrid members with metallic materials are used. CGT is a basic technique for (system energy). In other words, the 21st. century will be the age of (system energy), i.e., (gas turbine). (NEDO)

Advanced industrial ceramic heat pipe recuperators

Energy Technology Data Exchange (ETDEWEB)

Strumpf, H.J.; Stillwagon, T.L.; Kotchick, D.M.; Coombs, M.G.

1988-01-01

This paper summarizes the results of an investigation involving the use of ceramic heat pipe recuperators for high-temperature heat recovery from industrial furnaces. The function of the recuperator is to preheat combustion air with furnace exhaust gas. The heat pipe recuperator comprises a bundle of individual ceramic heat pipes acting in concert, with a partition separating the air and exhaust gas flow streams. Because each heat pipe is essentially an independent heat exchanger, the failure of a single tube does not compromise recuperator integrity, has only a minimal effect on overall heat exchanger performance and enables easier replacement of individual heat pipes. In addition, the heat pipe acts as an essentially isothermal heat transfer device, leading to a high thermodynamic efficiency. Cost estimates developed for heat pipe recuperator systems indicate favorable payback periods. Laboratory studies have demonstrated the feasibility of fabricating the required ceramic tubes, coating the inside of the tubes with CVD tungsten, and sealing the heat pipe with an electron-beam-welded or vacuum-brazed end cap.

Separation of Hydrogen from Carbon Dioxide through Porous Ceramics

Directory of Open Access Journals (Sweden)

Taro Shimonosono

2016-11-01

Full Text Available The gas permeability of α-alumina, yttria-stabilized zirconia (YSZ, and silicon carbide porous ceramics toward H2, CO2, and H2–CO2 mixtures were investigated at room temperature. The permeation of H2 and CO2 single gases occurred above a critical pressure gradient, which was smaller for H2 gas than for CO2 gas. When the Knudsen number (λ/r ratio, λ: molecular mean free path, r: pore radius of a single gas was larger than unity, Knudsen flow became the dominant gas transportation process. The H2 fraction for the mixed gas of (20%–80% H2–(80%–20% CO2 through porous Al2O3, YSZ, and SiC approached unity with decreasing pressure gradient. The high fraction of H2 gas was closely related to the difference in the critical pressure gradient values of H2 and CO2 single gas, the inlet mixed gas composition, and the gas flow mechanism of the mixed gas. Moisture in the atmosphere adsorbed easily on the porous ceramics and affected the critical pressure gradient, leading to the increased selectivity of H2 gas.

Effect of binder burnout on the sealing performance of glass ceramics for solid oxide fuel cells

Science.gov (United States)

Ertugrul, Tugrul Y.; Celik, Selahattin; Mat, Mahmut D.

2013-11-01

The glass ceramics composite sealants are among few materials suitable for the solid oxide fuel cells (SOFC) due to their high operating temperatures (600 °C-850 °C). The glass ceramics chemically bond to both the metallic interconnector and the ceramic electrolyte and provide a gas tight connection. A careful and several stages manufacturing procedure is required to obtain a gas tight sealing. In this study, effects of binder burnout process on the sealing performance are investigated employing commercially available glass ceramic powders. The glass ceramic laminates are produced by mixing glass ceramic powders with the organic binders and employing a tape casting method. The laminates are sandwiched between the metallic interconnectors of an SOFC cell. The burnout and subsequent sealing quality are analyzed by measuring leakage rate and final macrostructure of sealing region. The effects of heating rate, dead weight load, solid loading, carrier gas and their flow rates are investigated. It is found that sealing quality is affected from all investigated parameters. While a slower heating rate is required for a better burnout, the mass flow rate of sweep gas must be adequate for removal of the burned gas. The leakage rate is reduced to 0.1 ml min-1 with 2 °C min-1 + 1 °C min-1 heating rate, 86.25% solid loading, 200 N dead weight load and 500 ml min-1 sweep gas flow rate.

Energy saving type area hot water supply system using heat of hot waste water from the sludge center as hot source for hot water; New energy rokko airando CITY. Surajjisenta karano onhaisuinetsu wo kyuyuyo netsugen ni riyosuru sho energy gata chiiki onsui kyokyu system

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-01-01

Heat source of area hot water supply system in Rokko island City (man-made island) is heat of combustion at the sludge center (sludge incineration plant) in this island. Dehydrated sludge cakes (230ton/day) brought from seven sewage disposal plants in Kobe City is combusted (850degC) in the fluid bed hearth. Combustion gas washed in the scrubber, hot waste water after the washing give heat into heat transfer water in the first heat exchanger. Temperature being 64degC in summer and about 50degC in winter, this heat transfer water is sent into the second heat exchanger at every condominium building throughout the pipe line system circulating in the area. At each home, gas heater and hot water supply devices fitted, additional combustion is not necessary in summer but is used according to demand in other seasons. This hot water supply service has been carried out since 1988 and at present has been used by 3600 homes. Amount of supplying hot water being about 3000cu.m/day, saving is calculated roughly as 60% of gas for hot water supply. Fee for this system is 1500/yen/month uniformly for each home. 14 figs.

[Microstructure and mechanical property of a new IPS-Empress 2 dental glass-ceramic].

Science.gov (United States)

Luo, Xiao-ping; Watts, D C; Wilson, N H F; Silsons, N; Cheng, Ya-qin

2005-03-01

To investigate the microstructure and mechanical properties of a new IPS-Empress 2 dental glass-ceramic. AFM, SEM and XRD were used to analyze the microstructure and crystal phase of IPS-Empress 2 glass-ceramic. The flexural strength and fracture toughness were tested using 3-point bending method and indentation method respectively. IPS-Empress 2 glass-ceramic mainly consisted of lithium disilicate crystal, lithium phosphate and glass matrix, which formed a continuous interlocking structure. The crystal phases were not changed before and after hot-pressed treatment. AFM showed nucleating agent particles of different sizes distributed on the highly polished ceramic surface. The strength and fracture toughness were 300 MPa and 3.1 MPam(1/2). The high strength and fracture toughness of IPS-Empress 2 glass ceramic are attributed to the fine lithium disilicate crystalline, interlocking microstructure and crack deflection.

Tribology of selected ceramics at temperatures to 900 C

Science.gov (United States)

Sliney, H. E.; Jacobson, T. P.; Deadmore, D.; Miyoshi, K.

1986-01-01

Results of fundamental and focused research on the tribological properties of ceramics are discussed. The basic friction and wear characteristics are given for ceramics of interest for use in gas turbine, adiabatic diesel, and Stirling engine applications. The importance of metal oxides in ceramic/metal sliding combinations is illustrated. The formulation and tribological additives are described. Friction and wear data are given for carbide and oxide-based composite coatings for temperatures to at least 900 C.

Composite metal-ceramic material for high temperature energy conversion applications

NARCIS (Netherlands)

Wolff, L.R.

1988-01-01

At Eindhoven Universitu of technology a composite metal-ceramic material is being developed. It will serve as a protective confinement for a combustion heated Thermionic Energy Converter (TEC). This protective confinement of 'hot shell' consists of a composite W-TiN-SiC layer structure. The outer

Ceramic membranes for high temperature hydrogen separation

Energy Technology Data Exchange (ETDEWEB)

Fain, D.E.; Roettger, G.E. [Oak Ridge K-25 Site, TN (United States)

1996-08-01

Ceramic gas separation membranes can provide very high separation factors if the pore size is sufficiently small to separate gas molecules by molecular sieving and if oversized pores are adequately limited. Ceramic membranes typically have some pores that are substantially larger than the mean pore size and that should be regarded as defects. To assess the effects of such defects on the performance of ceramic membranes, a simple mathematical model has been developed to describe flow through a gas separation membrane that has a primary mode of flow through very small pores but that has a secondary mode of flow through undesirably large pores. This model permits separation factors to be calculated for a specified gas pair as a function of the molecular weights and molecular diameters of the gases, the membrane pore diameter, and the diameter and number of defects. This model will be described, and key results from the model will be presented. The separation factors of the authors membranes continue to be determined using a permeance test system that measures flows of pure gases through a membrane at temperatures up to 275{degrees}C. A primary goal of this project for FY 1996 is to develop a mixed gas separation system for measuring the separation efficiency of membranes at higher temperatures. Performance criteria have been established for the planned mixed gas separation system and design of the system has been completed. The test system is designed to measure the separation efficiency of membranes at temperatures up to 600{degrees}C and pressures up to 100 psi by separating the constituents of a gas mixture containing hydrogen. The system will accommodate the authors typical experimental membrane that is tubular and has a diameter of about 9 mm and a length of about 23 cm. The design of the new test system and its expected performance will be discussed.

Catalytic hot gas cleaning of gasification gas

Energy Technology Data Exchange (ETDEWEB)

Simell, P. [VTT Energy, Espoo (Finland). Energy Production Technologies

1997-12-31

The aim of this work was to study the catalytic cleaning of gasification gas from tars and ammonia. In addition, factors influencing catalytic activity in industrial applications were studied, as well as the effects of different operation conditions and limits. Also the catalytic reactions of tar and ammonia with gasification gas components were studied. The activities of different catalyst materials were measured with laboratory-scale reactors fed by slip streams taken from updraft and fluid bed gasifiers. Carbonate rocks and nickel catalysts proved to be active tar decomposing catalysts. Ammonia decomposition was in turn facilitated by nickel catalysts and iron materials like iron sinter and iron dolomite. Temperatures over 850 deg C were required at 2000{sup -1} space velocity at ambient pressure to achieve almost complete conversions. During catalytic reactions H{sub 2} and CO were formed and H{sub 2}O was consumed in addition to decomposing hydrocarbons and ammonia. Equilibrium gas composition was almost achieved with nickel catalysts at 900 deg C. No deactivation by H{sub 2}S or carbon took place in these conditions. Catalyst blocking by particulates was avoided by using a monolith type of catalyst. The apparent first order kinetic parameters were determined for the most active materials. The activities of dolomite, nickel catalyst and reference materials were measured in different gas atmospheres using laboratory apparatus. This consisted of nitrogen carrier, toluene as tar model compound, ammonia and one of the components H{sub 2}, H{sub 2}O, CO, CO{sub 2}, CO{sub 2}+H{sub 2}O or CO+CO{sub 2}. Also synthetic gasification gas was used. With the dolomite and nickel catalyst the highest toluene decomposition rates were measured with CO{sub 2} and H{sub 2}O. In gasification gas, however, the rate was retarded due to inhibition by reaction products (CO, H{sub 2}, CO{sub 2}). Tar decomposition over dolomite was modelled by benzene reactions with CO{sub 2}, H

New concept bioceramics composed of octacalcium phosphate (OCP) and dicarboxylic acid-intercalated OCP via hydrothermal hot-pressing

Energy Technology Data Exchange (ETDEWEB)

Ishihara, Shiho [Graduate School of Engineering, Osaka Prefecture University (Japan); Matsumoto, Takuya [Graduate School of Dentistry, Osaka University (Japan); Onoki, Takamasa, E-mail: onoki@mtr.osakafu-u.ac.jp [Graduate School of Engineering, Osaka Prefecture University (Japan); Sohmura, Taiji [Graduate School of Dentistry, Osaka University (Japan); Nakahira, Atsushi [Graduate School of Engineering, Osaka Prefecture University (Japan)

2009-08-01

Octacalcium phosphate (OCP) and adipic acid-intercalated complexed OCP (Adi-OCP) were synthesized. Moreover, we made ceramic bodies out of them through a hydrothermal hot-pressing (HHP) method. Characteristic features of both the powder and ceramics were investigated by the X-ray diffraction method (XRD). Surface morphology of the ceramics was observed by scanning electron microscopy (SEM). Density, compressive strength and pore size distribution of the ceramics were measured. Crystalline structure of the newly developed OCP ceramics had no phase transformation from the starting materials. Moreover, the newly developed OCP ceramics had good mechanical properties only through the HHP treatment with a temperature as low as 110 deg. C. In order to evaluate bioactivity, the ceramics were immersed in simulating body fluid (SBF). It was predicted that OCP and Adi-OCP had better bioactivity than that of conventional HAp ceramics.

New concept bioceramics composed of octacalcium phosphate (OCP) and dicarboxylic acid-intercalated OCP via hydrothermal hot-pressing

International Nuclear Information System (INIS)

Ishihara, Shiho; Matsumoto, Takuya; Onoki, Takamasa; Sohmura, Taiji; Nakahira, Atsushi

2009-01-01

Octacalcium phosphate (OCP) and adipic acid-intercalated complexed OCP (Adi-OCP) were synthesized. Moreover, we made ceramic bodies out of them through a hydrothermal hot-pressing (HHP) method. Characteristic features of both the powder and ceramics were investigated by the X-ray diffraction method (XRD). Surface morphology of the ceramics was observed by scanning electron microscopy (SEM). Density, compressive strength and pore size distribution of the ceramics were measured. Crystalline structure of the newly developed OCP ceramics had no phase transformation from the starting materials. Moreover, the newly developed OCP ceramics had good mechanical properties only through the HHP treatment with a temperature as low as 110 deg. C. In order to evaluate bioactivity, the ceramics were immersed in simulating body fluid (SBF). It was predicted that OCP and Adi-OCP had better bioactivity than that of conventional HAp ceramics.

Advanced Ceramic Materials for Future Aerospace Applications

Science.gov (United States)

Misra, Ajay

2015-01-01

With growing trend toward higher temperature capabilities, lightweight, and multifunctionality, significant advances in ceramic matrix composites (CMCs) will be required for future aerospace applications. The presentation will provide an overview of material requirements for future aerospace missions, and the role of ceramics and CMCs in meeting those requirements. Aerospace applications will include gas turbine engines, aircraft structure, hypersonic and access to space vehicles, space power and propulsion, and space communication.

All ceramic structure for molten carbonate fuel cell

Science.gov (United States)

Smith, James L.; Kucera, Eugenia H.

1992-01-01

An all-ceramic molten carbonate fuel cell having a composition formed of a multivalent metal oxide or oxygenate such as an alkali metal, transition metal oxygenate. The structure includes an anode and cathode separated by an electronically conductive interconnect. The electrodes and interconnect are compositions ceramic materials. Various combinations of ceramic compositions for the anode, cathode and interconnect are disclosed. The fuel cell exhibits stability in the fuel gas and oxidizing environments. It presents reduced sealing and expansion problems in fabrication and has improved long-term corrosion resistance.

CVI-R gas phase processing of porous, biomorphic SiC-ceramics

Energy Technology Data Exchange (ETDEWEB)

Sieber, H.; Vogli, E.; Mueller, F.; Greil, P. [Erlangen-Nuernberg Univ., Erlangen (DE). Dept. of Materials Science (III) Glass and Ceramics; Popovska, N.; Gerhard, H. [Univ. of Erlangen-Nuremberg, Dept. of Industrial Chemistry I, Erlangen (Germany)

2002-07-01

Natural pine wood was converted into biomorphic SiC-ceramics by CVI-R processing (chemical vapour infiltration - reaction). The wood samples were first pyrolyzed in inert atmosphere at temperatures of 800 C to yield biocarbon-derived template structures. Subsequently, the biocarbon preforms were infiltrated with silicon by isothermal CVI processing with MTS (methyltrichlorosilane) in excess of hydrogen at temperatures between 800 and 850 C, then converted into SiC-ceramic by annealing in inert atmosphere at temperatures between 1200-1600 C. During processing, the inherent open porous structure of the pine wood is retained down to the submicrometer level, yielding a highly porous SiC-ceramic with a unique microcellular morphology. (orig.)

Hot Surface Ignition of A Composite Fuel Droplet

Directory of Open Access Journals (Sweden)

Glushkov Dmitrii O.

2015-01-01

Full Text Available The present study examines the characteristics of conductive heating (up to ignition temperature of a composite fuel droplet based on coal, liquid petroleum products, and water. In this paper, we have established the difference between heat transfer from a heat source to a fuel droplet in case of conductive (hot surface and convective (hot gas heat supply. The Leidenfrost effect influences on heat transfer characteristics significantly due to the gas gap between a composite fuel droplet and a hot surface.

Ceramic Technology Project semiannual progress report for October 1991--March 1992

Energy Technology Data Exchange (ETDEWEB)

1992-09-01

Objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. Focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. The work is organized into the following elements: materials and processing (monolithics [SiC, SiN], ceramic composites, thermal and wear coatings, joining), materials design methodology, data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, NDE), and technology transfer. Individual abstracts were prepared for the individual contributions.

Microstructure and texture dependence of the dielectric anomalies and dc conductivity of Bi3TiNbO9 ferroelectric ceramics

Science.gov (United States)

Moure, A.; Pardo, L.

2005-04-01

Ceramics of composition Bi3TiNbO9 (BTN) and perovskite-layered structure (Aurivillius type) [B. Aurivillius, Ark. Kemi 1, 463 (1949)] were processed by natural sintering and hot pressing from amorphous precursors. Precursors were obtained by mechanochemical activation of stoichiometric mixtures of oxides. These materials are in general interesting for their use as high-temperature piezoelectrics. Among them, BTN possesses the highest ferroparaelectric phase-transition temperature (>900°C). The transition temperature establishes the working limit of the ceramic and the electric properties, especially the dc conductivity, affect on its polarizability. In this work, dielectric studies of BTN ceramics with controlled texture and microstructure have been made at 1, 100KHz, and 1MHZ and in the temperature range from 200°C up to the ferroparaelectric transition temperature. Values of ɛ'˜250 at 200°C are achieved in ceramics hot pressed at temperatures as low as 700°C for 1h.

Microstructure and texture dependence of the dielectric anomalies and dc conductivity of Bi3TiNbO9 ferroelectric ceramics

International Nuclear Information System (INIS)

Moure, A.; Pardo, L.

2005-01-01

Ceramics of composition Bi 3 TiNbO 9 (BTN) and perovskite-layered structure (Aurivillius type) [B. Aurivillius, Ark. Kemi 1, 463 (1949)] were processed by natural sintering and hot pressing from amorphous precursors. Precursors were obtained by mechanochemical activation of stoichiometric mixtures of oxides. These materials are in general interesting for their use as high-temperature piezoelectrics. Among them, BTN possesses the highest ferroparaelectric phase-transition temperature (>900 deg. C). The transition temperature establishes the working limit of the ceramic and the electric properties, especially the dc conductivity, affect on its polarizability. In this work, dielectric studies of BTN ceramics with controlled texture and microstructure have been made at 1, 100 KHz, and 1 MHZ and in the temperature range from 200 deg. C up to the ferroparaelectric transition temperature. Values of ε ' ∼250 at 200 deg. C are achieved in ceramics hot pressed at temperatures as low as 700 deg. C for 1 h

Hot conditioning equipment conceptual design report

International Nuclear Information System (INIS)

Bradshaw, F.W.

1996-01-01

This report documents the conceptual design of the Hot Conditioning System Equipment. The Hot conditioning System will consist of two separate designs: the Hot Conditioning System Equipment; and the Hot Conditioning System Annex. The Hot Conditioning System Equipment Design includes the equipment such as ovens, vacuum pumps, inert gas delivery systems, etc.necessary to condition spent nuclear fuel currently in storage in the K Basins of the Hanford Site. The Hot Conditioning System Annex consists of the facility of house the Hot Conditioning System. The Hot Conditioning System will be housed in an annex to the Canister Storage Building. The Hot Conditioning System will consist of pits in the floor which contain ovens in which the spent nuclear will be conditioned prior to interim storage

Hot conditioning equipment conceptual design report

Energy Technology Data Exchange (ETDEWEB)

Bradshaw, F.W., Westinghouse Hanford

1996-08-06

This report documents the conceptual design of the Hot Conditioning System Equipment. The Hot conditioning System will consist of two separate designs: the Hot Conditioning System Equipment; and the Hot Conditioning System Annex. The Hot Conditioning System Equipment Design includes the equipment such as ovens, vacuum pumps, inert gas delivery systems, etc.necessary to condition spent nuclear fuel currently in storage in the K Basins of the Hanford Site. The Hot Conditioning System Annex consists of the facility of house the Hot Conditioning System. The Hot Conditioning System will be housed in an annex to the Canister Storage Building. The Hot Conditioning System will consist of pits in the floor which contain ovens in which the spent nuclear will be conditioned prior to interim storage.

Investigation of geothermal development and promotion for fiscal 1997. Fluid geochemical investigation (hot-spring gas) report (No. B-5 Musadake area); 1997 nendo chinetsu kaihatus sokushin chosa. Ryutai chikagaku chosa (onsen gas) hokokusho (No.B-5 Musadake chiiki)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

This investigation elucidated the possible existence of geothermal reservoir layer in the subject area by studying and analyzing the hot-spring gasses of Musadake. The Musadake area is the one extending over Shibetu-cho and Nakashibetu-cho, Shibetu district, Hokkaido. The sampling of the hot-spring gasses was carried out at three natural gusher sites and one hot spring well site. The gasses in the Kawakita hot spring is most affected by volcanic gasses. The origin of the volcanic gasses is a magmatic gas of andesite nature the {sup 3}He/{sup 4}He ratio of which is 8X10{sup -6} or about. As a result of the analysis, the hot-spring water is Na-Cl type, high salt concentrated, and 200 degrees C in temperature; from the result of a gas geochemical thermometer, it is estimated to be not less than 250 degrees C. In the tectonic viewpoint, the depth hot water is derived from the meteorite water that flows in through a bent zone incident to the Musadake-Shitabanupuri mountain fault and from the fossil sea water that exists in the underground depth; the depth hot water is formed by conduction heat from a magma reservoir that formed Musadake and by volcanic ejecta. This depth hot water rises along Kawakita south, Urappu River fault, etc., mixing with the meteorite water and forming the shallow reservoir layer. (NEDO)

Ceramic technology for Advanced Heat Engines Project

Energy Technology Data Exchange (ETDEWEB)

Johnson, D.R.

1991-07-01

Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

Hot coal gas desulfurization with manganese-based sorbents. Final report, September 1992--December 1994

Energy Technology Data Exchange (ETDEWEB)

Hepworth, M.T.; Slimane, R.B.

1994-11-01

The focus of much current work being performed by the Morgantown Energy Technology Center (METC) of the Department of Energy on hot coal-derived fuel gas desulfurization is in the use of zinc-based sorbents. METC has shown interest in formulating and testing manganese-based pellets as alternative effective sulfur sorbents in the 700 to 1200{degree}C temperature range. To substantiate the potential superiority of Mn-based pellets, a systematic approach toward the evaluation of the desulfurizing power of single-metal sorbents is developed based on thermodynamic considerations. This novel procedure considered several metal-based sorbents and singled out manganese oxide as a prime candidate sorbent capable of being utilized under a wide temperature range, irrespective of the reducing power (determined by CO{sub 2}/CO ratio) of the fuel gas. Then, the thermodynamic feasibility of using Mn-based pellets for the removal of H{sub 2}S from hot-coal derived fuel gases, and the subsequent oxidative regeneration of loaded (sulfided) pellets was established. It was concluded that MnO is the stable form of manganese for virtually all commercially available coal-derived fuel gases. In addition, the objective of reducing the H{sub 2}S concentration below 150 ppMv to satisfy the integrated gasification combined cycle system requirement was shown to be thermodynamically feasible. A novel process is developed for the manufacture of Mn-based spherical pellets which have the desired physical and chemical characteristics required.

Effect of Additions of Ceramic Nanoparticles and Gas-Dynamic Treatment on Al Casting Alloys

Directory of Open Access Journals (Sweden)

Konstantin Borodianskiy

2015-12-01

Full Text Available In recent years, improving the mechanical properties of metals has become the main challenge in the modern materials and metallurgical industry. An alloying process is usually used to achieve advanced performance of metals. This paper, however, describes an alternative approach. Modification with ceramic nanoparticles, gas-dynamic treatment (GDT and a combined treatment were investigated on a hypoeutectic Al-Si A356 alloy. Microstructural studies revealed the refinement of coarse α-Al grains and the formation of distributed eutectic Si particles. Subsequent testing of the mechanical properties revealed improvement after applying each of the treatments. The best results were obtained after modification with TiCN nanoparticles followed by GDT; the tensile strength and elongation of the A356 alloys increased by 18% and 19%, respectively.

ATTAP/AGT101 - Year 2 progress in ceramic technology development

Science.gov (United States)

Kidwell, J. R.; Lindberg, L. J.; Morey, R. E.

1990-01-01

The progress made by the Advanced Turbine Technology Applications Project (ATTAP) is summarized, with emphasis on the following areas: ceramic materials assessment and characterization, ceramic impact damage assessment, ceramic combustor evaluation, turbine inlet particle separator development, impact-tolerant turbine designs, and net-shape ceramic component fabrications. In the evolutionary ceramics development in the Automotive Gas Turbine (AGT101) and ATTAP programs initial designs were conceived to reduce stresses by using well-established criteria: bodies of revolution were preferred over nonaxisymmetric geometries, sharp corners were avoided, the contact area between components was kept as large as possible, and small parts were preferred over large when feasible. Projects discussed include: initial ceramic component fabrication by ceramic suppliers in 1990, engine test to 1371 C in 1991, 100-hr test bed engine durability test in 1991, and 300-hr test bed engine durability in 1992.

Grain Oriented Perovskite Layer Structure Ceramics for High-Temperature Piezoelectric Applications

Science.gov (United States)

Fuierer, Paul Anton

The perovskite layer structure (PLS) compounds have the general formula (A^{2+}) _2(B^{5+})_2 O_7, or (A^ {3+})_2(B^{4+ })_2O_7, and crystallize in a very anisotropic layered structure consisting of parallel slabs made up of perovskite units. Several of these compounds possess the highest Curie temperatures (T_{rm c} ) of any known ferroelectrics. Two examples are Sr_2Nb_2O _7 with T_{rm c} of 1342^circC, and La_2Ti_2O _7 with T_{rm c} of 1500^circC. This thesis is an investigation of PLS ceramics and their feasibility as a high temperature transducer material. Piezoelectricity in single crystals has been measured, but the containerless float zone apparatus necessary to grow high quality crystals of these refractory compounds is expensive and limited to a small number of research groups. Previous attempts to pole polycrystalline Sr_2Nb _2O_7 have failed, and to this point piezoelectricity has been absent. The initiative taken in this research was to investigate PLS ceramics by way of composition and processing schemes such that polycrystalline bodies could be electrically poled. The ultimate objective then was to demonstrate piezoelectricity in PLS ceramics, especially at high temperatures. Donor-doping of both La_2Ti _2O_7 and Sr_2Nb_2O _7 was found to increase volume resistivities at elevated temperatures, an important parameter to consider during the poling process. Sr_2Ta _2O_7 (T _{rm c} = -107 ^circC) was used to make solid solution compositions with moderately high Curie temperatures, of about 850^circC, and lower coercive fields. A hot-forging technique was employed to produce ceramics with high density (>99% of theoretical) and high degree of grain orientation (>90%). Texturing was characterized by x-ray diffraction and microscopy. Considerable anisotropy was observed in physical and electrical properties, including thermal expansion, resistivity, dielectric constant, and polarization. The direction perpendicular to the forging axis proved to be the

Ceramic membrane reactor with two reactant gases at different pressures

Science.gov (United States)

Balachandran, Uthamalingam; Mieville, Rodney L.

2001-01-01

The invention is a ceramic membrane reactor for syngas production having a reaction chamber, an inlet in the reactor for natural gas intake, a plurality of oxygen permeating ceramic slabs inside the reaction chamber with each slab having a plurality of passages paralleling the gas flow for transporting air through the reaction chamber, a manifold affixed to one end of the reaction chamber for intake of air connected to the slabs, a second manifold affixed to the reactor for removing the oxygen depleted air, and an outlet in the reaction chamber for removing syngas.

Radiation Effects in Nuclear Ceramics

Directory of Open Access Journals (Sweden)

L. Thomé

2012-01-01

Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

Niobia-silica and silica membranes for gas separation

NARCIS (Netherlands)

Boffa, V.

2008-01-01

This thesis describes the development of ceramic membranes suitable for hydrogen separation and CO2 recovery from gaseous streams. The research work was focused on the three different parts of which gas selective ceramic membranes are composed, i.e., the microporous gas selective silica layer, the

Talc-silicon glass-ceramic waste forms for immobilization of high- level calcined waste

International Nuclear Information System (INIS)

Vinjamuri, K.

1993-06-01

Talc-silicon glass-ceramic waste forms are being evaluated as candidates for immobilization of the high level calcined waste stored onsite at the Idaho Chemical Processing Plant. These glass-ceramic waste forms were prepared by hot isostatically pressing a mixture of simulated nonradioactive high level calcined waste, talc, silicon and aluminum metal additives. The waste forms were characterized for density, chemical durability, and glass and crystalline phase compositions. The results indicate improved density and chemical durability as the silicon content is increased

Solidification of high level liquid waste (HLLW) into ceramics by sintering process

International Nuclear Information System (INIS)

Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

1979-01-01

One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

CO sub 2 laser cutting of ceramics and metal-ceramic composites. CO sub 2 -Laserschneiden von Keramik und Metall-Keramik-Verbunden

Energy Technology Data Exchange (ETDEWEB)

Wielage, B.; Drozak, J. (Dortmund Univ. (Germany, F.R.). Lehrstuhl fuer Werkstofftechnologie)

1991-01-01

Oxide and non-oxide ceramics as well as active brazed and APS-sprayed metal-ceramic composites are cut by means of a 1500 Watt CO{sub 2} laser. In this context, the experience from ceramics cutting applications is applied to laser cutting of composites. The process parameters, which are adjusted to the property profile and the thickness of the material, permit cutting of ceramics of a maximum thickness of 10 mm with optimal cut edge quality and minimum damage to the material. The parameter sets were also optimized in the case of laser-cut active brazed and plasma-sprayed composites. In terms of roughness, composition and structure of the cut edge, composites can be optimally cut using oxygen as process gas. (orig.).

Lorenz curve and Gini coefficient reveal hot spots and hot moments for nitrous oxide emissions

Science.gov (United States)

Identifying hot spots and hot moments of N2O emissions in the landscape is critical for monitoring and mitigating the emission of this powerful greenhouse gas. We propose a novel use of the Lorenz curve and Gini coefficient (G) to quantify the heterogeneous distribution of N2O emissions from a lands...

Hot-gas-side heat transfer characteristics of subscale, plug-nozzle rocket calorimeter chamber

Science.gov (United States)

Quentmeyer, Richard J.; Roncace, Elizabeth A.

1993-01-01

An experimental investigation was conducted to determine the hot-gas-side heat transfer characteristics for a liquid-hydrogen-cooled, subscale, plug-nozzle rocket test apparatus. This apparatus has been used since 1975 to evaluate rocket engine advanced cooling concepts and fabrication techniques, to screen candidate combustion chamber liner materials, and to provide data for model development. In order to obtain the data, a water-cooled calorimeter chamber having the same geometric configuration as the plug-nozzle test apparatus was tested. It also used the same two showerhead injector types that were used on the test apparatus: one having a Rigimesh faceplate and the other having a platelet faceplate. The tests were conducted using liquid oxygen and gaseous hydrogen as the propellants over a mixture ratio range of 5.8 to 6.3 at a nominal chamber pressure of 4.14 MPa abs (600 psia). The two injectors showed similar performance characteristics with the Rigimesh faceplate having a slightly higher average characteristic-exhaust-velocity efficiency of 96 percent versus 94.4 percent for the platelet faceplate. The throat heat flux was 54 MW/m(sup 2) (33 Btu/in.(sup 2)-sec) at the nominal operating condition, which was a chamber pressure of 4.14 MPa abs (600 psia), a hot-gas-side wall temperature of 730 K (1314 R), and a mixture ratio of 6.0. The chamber throat region correlation coefficient C(sub g) for a Nusselt number correlation of the form Nu =C(sub g)Re(sup 0.8)Pr(sup 0.3) averaged 0.023 for the Rigimesh faceplate and 0.026 for the platelet faceplate.

Determination of suitability of natural Polish resources for production of ceramic proppants applied in gas exploration from European shale formations

Science.gov (United States)

Szymanska, Joanna; Mizera, Jaroslaw

2017-04-01

Poland is one of few European countries undertaking innovative research towards effective exploration of hydrocarbons form shale deposits. With regard for strict geological conditions, which occur during hydraulic fracturing, it is required to apply ceramic proppants enhancing extraction of shale gas. Ceramic proppants are granules (16/30 - 70/120 Mesh) classified as propping agents. These granules located in the newly created fissures (due to injected high pressure fluid) in the shale rock, act as a prop, what enables gas flow up the well. It occurs if the proppants can resist high stress of the closing fractures. Commonly applied proppants are quartz sands used only for shallow reservoirs and fissile shales (in the USA). Whereas, the ceramic granules are proper for extraction of gas on the high depths at hard geomechanical conditions (in Europe) to increase output even by 30 - 50%. In comparison to other propping materials, this kind of proppants predominate with mechanical strength, smoother surface, lower solubility in acids and also high stability in water. Such parameters can be available through proper raw materials selection to further proppants production. The Polish ceramic proppants are produced from natural resources as kaolin, bauxite and white clay mixed with water and binders. Afterwards, the slurries are subjected to granulation in a mechanical granulator and sintered at high temperatures (1200 - 1550°C). Taking into consideration presence of geomechanical barriers, that prevent fracture propagation beyond shale formations, it is crucial to determine quality of applied natural deposits. Next step is to optimize the proppants production and select the best kind of granules, what was the aim of this research. Utility of the raw materials was estimated on basis of their particle size distribution, bulk density, specific surface area (BET) and thermal analysis (thermogravimetry). Morphology and shape were determined by Scanning Electron Microscopy (SEM

The growth of GaN films by alternate source gas supply hot-mesh CVD method

Energy Technology Data Exchange (ETDEWEB)

Komae, Yasuaki; Saitou, Takeshi [Nagaoka University of Technology, Nagaoka 940-2188 (Japan); Suemitsu, Maki; Ito, Takashi [Center of Interdisciplinary Research, Tohoku University, Sendai 980-8578 (Japan); Endoh, Tetsuo [Research Institute of Electrical Communication, Tohoku University, Sendai 980-8577 (Japan); Nakazawa, Hideki [Faculty of Science and Technology, Hirosaki University, Hirosaki 036-8561 (Japan); Narita, Yuzuru [Faculty of Engineering, Yamagata University, Yonezawa 992-8510 (Japan); Takata, Masasuke; Akahane, Tadashi [Nagaoka University of Technology, Nagaoka 940-2188 (Japan); Yasui, Kanji, E-mail: kyasui@vos.nagaokaut.ac.j [Nagaoka University of Technology, Nagaoka 940-2188 (Japan)

2009-04-30

Gallium nitride (GaN) films and Aluminium nitride (AlN) layers were deposited on SiC/Si (111) substrates by an alternating source gas supply or an intermittent supply of a source gas such as ammonia (NH{sub 3}), trimethylgallium (TMG) or trimethylaluminum (TMA) in a hot-mesh chemical vapor deposition (CVD) apparatus. The AlN layer was deposited as a buffer layer using NH{sub 3} and TMA on a SiC layer grown by carbonization on Si substrates using propane (C{sub 3}H{sub 8}). GaN films were grown on an AlN layer by a reaction between NH{sub x} radicals generated on a ruthenium (Ru) coated tungsten (W)-mesh and TMG molecules. An alternating source gas supply or an intermittent supply of one of the source gases during the film growth are expected to be effective for the suppression of gas phase reactions and for the enhancement of precursor migration on the substrate surface. By the intermittent supply of alkylmetal gas only during the growth of the AlN layer, the defect generation in the GaN films was reduced. GaN film growth by intermittent supply on an AlN buffer layer, however, did not lead to the improvement of the film quality.

Superplastic ceramics and intermetallics and their potential applications

International Nuclear Information System (INIS)

Wadsworth, J.; Nieh, T.G.

1994-11-01

Recent advances in the basic understanding of superplasticity and superplastic forming of ceramics and intermetallics are reviewed. Fine-grained superplastic ceramics, including yttria-stabilized tetragonal zirconia polycrystal, Y- or MgO-doped Al 2 O 3 Hydroxyapatite, β-spodumene glass ceramics, Al 2 0 3 -YTZP two-phase composites, SiC-Si 3 N 4 and Fe-Fe 3 C composites, are discussed. Superplasticity in the nickel-base (e.g., Ni 3 Al and Ni 3 Si) and titanium-base intermetallics (TiAl and T1 3 Al), is described. Deformation mechanisms as well as microstructural requirements and effects such as grain size, grain growth, and grain-boundary phases, on the superplastic deformation behavior am addressed. Factors that control the superplastic tensile elongation of ceramics are discussed. Superplastic forming, and particularly biaxial gas-pressure forming, of several ceramics and intermetallics are presented with comments on the likelihood of commercial application

Glass/Ceramic Composites for Sealing Solid Oxide Fuel Cells

Science.gov (United States)

Bansal, Narottam P.; Choi, Sung R.

2007-01-01

A family of glass/ceramic composite materials has been investigated for use as sealants in planar solid oxide fuel cells. These materials are modified versions of a barium calcium aluminosilicate glass developed previously for the same purpose. The composition of the glass in mole percentages is 35BaO + 15CaO + 5Al2O3 + 10B2O3 + 35SiO2. The glass seal was found to be susceptible to cracking during thermal cycling of the fuel cells. The goal in formulating the glass/ ceramic composite materials was to (1) retain the physical and chemical advantages that led to the prior selection of the barium calcium aluminosilicate glass as the sealant while (2) increasing strength and fracture toughness so as to reduce the tendency toward cracking. Each of the composite formulations consists of the glass plus either of two ceramic reinforcements in a proportion between 0 and 30 mole percent. One of the ceramic reinforcements consists of alumina platelets; the other one consists of particles of yttria-stabilized zirconia wherein the yttria content is 3 mole percent (3YSZ). In preparation for experiments, panels of the glass/ceramic composites were hot-pressed and machined into test bars.

Hot isostatic pressing of glass-zeolite composites

International Nuclear Information System (INIS)

Hash, M.C.; Pereira, C.; Lewis, M.A.

1996-01-01

Glass-zeolite waste forms are being developed for immobilizing the chloride waste salt generated from the electrometallurgical treatment of spent fuel. Glass-zeolite composites with high densities were made using hot isostatic pressing (HIP) techniques. Processing parameters were investigated to yield desirable structural ceramic properties such as mechanical, chemical, and thermal stability. Limits for these parameters were determined by differential thermal and thermogravimetric analysis. The resulting ceramic properties such as bulk density, open or apparent porosity, and leach resistance were determined. In addition, phase equilibria and particle-size distribution were observed by optical light and electron microscopy. Pre-HIP processing techniques were also studied to ensure intimate mixing of the glass and zeolite powders. Particle size distributions resulting from dry blending procedure are appropriate for needed flow and packing characteristics

Study of pore closure during pressure-less sintering of advanced oxide ceramics

Czech Academy of Sciences Publication Activity Database

Spusta, T.; Svoboda, Jiří; Maca, K.

2016-01-01

Roč. 115, AUG (2016), s. 347-353 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Ceramic material * Sintering * Porosity * Modelling * Hot isostatic pressing Subject RIV: BJ - Thermodynamics Impact factor: 5.301, year: 2016

Dense ceramic membranes for methane conversion

Energy Technology Data Exchange (ETDEWEB)

Bouwmeester, Henny J.M. [Laboratory for Inorganic Materials Science, Department of Science and Technology and MESA Research Institute, University of Twente, 7500 AE Enschede (Netherlands)

2003-07-30

Dense ceramic membranes made from mixed oxygen-ionic and electronic conducting perovskite-related oxides allow separation of oxygen from an air supply at elevated temperatures (>700C). By combining air separation and catalytic partial oxidation of methane to syngas into a ceramic membrane reactor, this technology is expected to significantly reduce the capital costs of conversion of natural gas to liquid added-value products. The present survey is mainly concerned with the material properties that govern the performance of the mixed-conducting membranes in real operating conditions and highlights significant developments in the field.

Comparative evaluation of electrical conductivity of hydroxyapatite ceramics densified through ramp and hold, spark plasma and post sinter Hot Isostatic Pressing routes

Energy Technology Data Exchange (ETDEWEB)

Buchi Suresh, M., E-mail: suresh@arci.res.in; Biswas, P.; Mahender, V.; Johnson, Roy, E-mail: royjohnson@arci.res.in

2017-01-01

Hydroxyapatite ceramics synthesized through sonochemical route were processed and densified through ramp & hold (R&H) and Spark Plasma Sintering (SPS) routes. The effect of processing route on the relative density and electrical conductivity were studied. Further, the samples were Hot Isostatically Pressed (HIP) under argon pressure at elevated temperature to further densify the sample. All these samples processed under different conditions were characterized by X-ray diffraction, Scanning Electron Microscopy and AC Conductivity. The samples have exhibited hydroxyapatite phase; however, microstructures exhibited distinctly different grain morphologies and grain sizes. AC impedance spectroscopic measurement was carried out on hydroxyapatite samples processed through different routes and the corresponding spectra were analyzed by the analogy to equivalent circuit involving resistors and capacitors. SPS sintered sample after HIPing has exhibited the highest conductivity. This can be attributed to the higher density in combination with finer grain sizes. Activation energy based on Arrhenius equation is calculated and the prominent conduction mechanism is proposed. - Highlights: • Hot Isostatic Pressing (HIP) of SPS and R&H processed samples has resulted into densities near to theoretical densities • No change in the crystal structure is observed in SPS and R&H samples before and after HIP treatment • SPS processed and HIP treated samples resulted into higher conductivities with smaller grain sizes and grain boundary area.

Fatigue properties and impedance analysis of potassium sodium niobate-strontium titanate transparent ceramics

Energy Technology Data Exchange (ETDEWEB)

Liu, Zhiyong; Fan, Huiqing; Lei, Shenhui; Wang, Ju; Tian, Hailin [Northwestern Polytechnical University, State Key Laboratory of Solidification Processing, School of Materials Science and Engineering, Xi' an (China)

2016-10-15

Highly transparent ferroelectric ceramics based on 0.9K{sub 0.5}Na{sub 0.5}NbO{sub 3}-0.1SrTiO{sub 3} were prepared using a pressure-less solid-state sintering method without using hot isostatic pressing and spark plasma sintering. An independence electromechanical response of bipolar switching cycles (S{sub 33} only degraded 3.2 % up to 10{sup 7} cycles) was presented in this transparent ceramics, which indicated an extremely stable property under electric field. From impedance spectroscopy and X-ray photoelectron spectroscopy analyses, it was concluded that such optical transparency and fatigue-resistant behaviors were mainly attributed to the lower density of oxygen vacancies in the ceramics. (orig.)

Ceramic Technology For Advanced Heat Engines Project

Energy Technology Data Exchange (ETDEWEB)

1990-12-01

Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. This advanced materials technology is being developed in parallel and close coordination with the ongoing DOE and industry proof of concept engine development programs. To facilitate the rapid transfer of this technology to U.S. industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. Abstracts prepared for appropriate papers.

Hot-pressing steatite bodies; Obtencion de eseatita por prensado en caliente

Energy Technology Data Exchange (ETDEWEB)

Aparicio Arroyo, E

1967-07-01

Requirements for some special nuclear engineering ceramic shapes are: big size, impervious, dimensional accuracy and good mechanical and dielectric properties. Limitations of te conventional methods and advantages of te hot pressing techniques for the manufacturing of these shapes are discussed. Hot pressing characteristics of a certain steatite powder are studied. Occurrence of an optimum densification temperature just above the tale decomposition range is found. Experimental data show that the height/diameter ratio of the specimen has no effect on the sintering conditions. Increasing darkness from the graphite mould is detected above the optimum temperature. The hot-pressed steatite is compared with a fired dry-pressed sample of the same composition. (Author) 13 refs.

Ceramic Technology for Advanced Heat Engines Project

Energy Technology Data Exchange (ETDEWEB)

1990-08-01

The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

Effective thermal conductivity of advanced ceramic breeder pebble beds

Energy Technology Data Exchange (ETDEWEB)

Pupeschi, S., E-mail: simone.pupeschi@kit.edu; Knitter, R.; Kamlah, M.

2017-03-15

As the knowledge of the effective thermal conductivity of ceramic breeder pebble beds under fusion relevant conditions is essential for the development of solid breeder blanket concepts, the EU advanced and reference lithium orthosilicate material were investigated with a newly developed experimental setup based on the transient hot wire method. The effective thermal conductivity was investigated in the temperature range RT–700 °C. Experiments were performed in helium and air atmospheres in the pressure range 0.12–0.4 MPa (abs.) under a compressive load up to 6 MPa. Results show a negligible influence of the chemical composition of the solid material on the bed’s effective thermal conductivity. A severe reduction of the effective thermal conductivity was observed in air. In both atmospheres an increase of the effective thermal conductivity with the temperature was detected, while the influence of the compressive load was found to be small. A clear dependence of the effective thermal conductivity on the pressure of the filling gas was observed in helium in contrast to air, where the pressure dependence was drastically reduced.

Effects of sintering process, pH and temperature on chemical durability of Ce{sub 0.5}Pr{sub 0.5}PO{sub 4} ceramics

Energy Technology Data Exchange (ETDEWEB)

Ma, Jiyan; Teng, Yuancheng, E-mail: tyc239@163.com; Huang, Yi; Wu, Lang; Zhang, Kuibao; Zhao, Xiaofeng

2015-10-15

The Ce{sub 0.5}Pr{sub 0.5}PO{sub 4} ceramics with high relative density of 99% and small average grain size of 0.15 μm were prepared by hot-pressing at 1150 °C for 2 h. The effects of sintering process, pH values and temperature on the chemical durability of the ceramics were investigated. The results show that normalized elemental leaching rates of Pr (LR{sub Pr}) and Ce (LR{sub Ce}) of the hot-pressed ceramics are slightly lower than that of the ceramics sintered at 1500 °C for 4 h by normal pressure. The LR{sub Pr} and LR{sub Ce} reach the highest values (∼10{sup −3} g m{sup −2} d{sup −1}) when pH = 3, while the LR{sub Pr} and LR{sub Ce} have the lowest values (∼10{sup −7} g m{sup −2} d{sup −1}) when pH = 7. The surface of the ceramic in pH = 3 leachate appears serious corrosion with plenty of pores. The precipitation of low-soluble was formed on sample surface during leaching tests at pH = 9 and 11. - Highlights: • The Ce{sub 0.5}Pr{sub 0.5}PO{sub 4} ceramics with high relative density of 99% and small average grain size of 0.15 µm were prepared by hot-pressing at 1150 ºC for 2 h. • The normalized elemental leaching rates of Pr (LR{sub Pr}) and Ce (LR{sub Ce}) of the hot-pressed ceramics are slightly lower than that of the ceramics sintered at 1500 ºC for 4 h by normal pressure. • The LR{sub Pr} and LR{sub Ce} reach the highest values (∼10{sup −3} g m{sup −2} d{sup −1}) when pH = 3, while the LR{sub Pr} and LR{sub Ce} have the lowest values (∼10{sup −7} g m{sup −2} d{sup −1}) when pH = 7.

Deposition and consolidation of porous ceramic films for membrane separation

DEFF Research Database (Denmark)

Elmøe, Tobias Dokkedal; Tricoli, Antonio; Johannessen, Tue

The deposition of porous ceramic films for membrane separation can be done by several processes such as thermophoresis [1], dip-coating [2] and spray pyrolysis [3]. Here we present a high-speed method, in which ceramic nano-particles form a porous film by filtration on top of a porous ceramic...... substrate [4]. Ceramic nano-particles are generated in a flame, using either a premixed (gas) flame, in which a metal-oxide precursor is evaporated in an N2 stream, which is combusted with methane and air, or using a flame spray pyrolysis, in which a liquid metal-oxide precursor is sprayed through a nozzle...

Discussion of Carbon Emissions for Charging Hot Metal in EAF Steelmaking Process

Science.gov (United States)

Yang, Ling-zhi; Jiang, Tao; Li, Guang-hui; Guo, Yu-feng

2017-07-01

As the cost of hot metal is reduced for iron ore prices are falling in the international market, more and more electric arc furnace (EAF) steelmaking enterprises use partial hot metal instead of scrap as raw materials to reduce costs and the power consumption. In this paper, carbon emissions based on 1,000 kg molten steel by charging hot metal in EAF steelmaking is studied. Based on the analysis of material and energy balance calculation in EAF, the results show that 146.9, 142.2, 137.0, and 130.8 kg/t of carbon emissions are produced at a hot metal ratio of 0 %, 30 %, 50 %, and 70 %, while 143.4, 98.5, 65.81, and 31.5 kg/t of carbon emissions are produced at a hot metal ratio of 0 %, 30 %, 50 %, and 70 % by using gas waste heat utilization (coal gas production) for EAF steelmaking unit process. However, carbon emissions are increased by charging hot metal for the whole blast furnace-electric arc furnace (BF-EAF) steelmaking process. In the condition that the hot metal produced by BF is surplus, as carbon monoxide in gas increased by charging hot metal, the way of coal gas production can be used for waste heat utilization, which reduces carbon emissions in EAF steelmaking unit process.

Diatomaceous earth and activated bauxite used as granular sorbents for the removal of sodium chloride vapor from hot flue gas

Energy Technology Data Exchange (ETDEWEB)

Lee, S.H.D.; Swift, W.M.; Johnson, I.

1980-01-01

Diatomaceous earth and activated bauxite were tested as granular sorbents for use as filter media in granular-bed filters for the removal of gaseous alkali metal compounds from the hot (800/sup 0/C) flue gas of PFBC. Tests were performed at atmospheric pressure, using NaCl vapor transported in relatively dry simulated flue gas of PFBC. Either a fixed-bed combustor or a high-temperature sorption test rig was used. The effects of sorbent bed temperature, superficial gas velocity, gas hourly space velocity, and NaCl-vapor concentration in flue gas on the sorption behavior of these two sorbents and their ultimate sorption capacities were determined. Both diatomaceous earth and activated bauxite were found to be very effective in removing NaCl vapor from flue gas. Preliminary cost evaluations showed that they are economically attractive as granular sorbents for cleaning alkali vapor from simulated flue gas.

Combustion gas cleaning in the ceramic tile industry: technical guide; Nettoyage des fumees de combustion dans l'industrie ceramique: guide technique

Energy Technology Data Exchange (ETDEWEB)

Lezaun, F.J. [ENAGAS-Grupo Gas Natural (Spain); Mallol, G.; Monfort, E. [instituto de Tecnologia Ceramica, ITC (Spain); Busani, G. [Agenzia Regionale per la Prevenzione e l' Amiente, ARPA (Spain)

2000-07-01

This document presents a summary of a technical guide drawn up on combustion gas cleaning systems in ceramic frit and tile production. The guide describes the method to be followed for selecting the best possible solutions for reducing pollutant concentrations in different emission sources, in accordance with current regulatory requirements and the CET recommendation. There are three sources of combustion gas air emissions that need to be cleaned in ceramic tile and frit production and they are usually related to the following process stages: slip spray drying, tile firing and frit melting. The different nature of the emissions means that different substances will need to be cleaned in each emission. Thus, in spray drying and frit melting, the only species to be cleaned are suspended particles, while in tile firing, it is also necessary to reduce the fluorine concentration. The systems analysed in this guide are mainly wet cleaning systems, bag filters and electrostatic precipitators. In the study, the efficiency of these cleaning systems is compared at each emission source from a technical and economic point of view, and concrete solutions are put forward in each case, together with a list of suppliers of the technologies involved. (authors)

Fabrication and characterization of fully ceramic microencapsulated fuels

Energy Technology Data Exchange (ETDEWEB)

Terrani, K.A., E-mail: kurt.terrani@gmail.com [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Kiggans, J.O.; Katoh, Y. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Shimoda, K. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Montgomery, F.C.; Armstrong, B.L.; Parish, C.M. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Hinoki, T. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Hunn, J.D. [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Snead, L.L. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2012-07-15

The current generation of fully ceramic microencapsulated fuels, consisting of Tristructural Isotropic fuel particles embedded in a silicon carbide matrix, is fabricated by hot pressing. Matrix powder feedstock is comprised of alumina-yttria additives thoroughly mixed with silicon carbide nanopowder using polyethyleneimine as a dispersing agent. Fuel compacts are fabricated by hot pressing the powder-fuel particle mixture at a temperature of 1800-1900 Degree-Sign C using compaction pressures of 10-20 MPa. Detailed microstructural characterization of the final fuel compacts shows that oxide additives are limited in extent and are distributed uniformly at silicon carbide grain boundaries, at triple joints between silicon carbide grains, and at the fuel particle-matrix interface.

Ceramic finned-plate recuperator for industrial applications

Energy Technology Data Exchange (ETDEWEB)

Coombs, M.; Strumpf, H.; Kotchick, D.

1985-01-01

High-level recuperation of high-temperature industrial furnaces offers an economically effective means for improving both process and fuel utilization. A ceramic recuperator capable of operating in fuel gas temperatures of up to 1350/sup 0/C and providing a combustion air preheat temperature of 1100/sup 0/C can provide in excess of 50 percent savings in fuel comsumption over an unrecuperated furnace. This recuperator consists of an array of cast ceramic finned plates. The fin geometries are such that when the plates are stacked together, they form the heat transfer flow passages for both the flue gas and combustion air streams. A reference design for industrial recuperator system was created. The current development efforts conducted on this recuperator concept, as well as plans for future activities, are described.

Promethus Hot Leg Piping Concept

International Nuclear Information System (INIS)

AM Girbik; PA Dilorenzo

2006-01-01

The Naval Reactors Prime Contractor Team (NRPCT) recommended the development of a gas cooled reactor directly coupled to a Brayton energy conversion system as the Space Nuclear Power Plant (SNPP) for NASA's Project Prometheus. The section of piping between the reactor outlet and turbine inlet, designated as the hot leg piping, required unique design features to allow the use of a nickel superalloy rather than a refractory metal as the pressure boundary. The NRPCT evaluated a variety of hot leg piping concepts for performance relative to SNPP system parameters, manufacturability, material considerations, and comparison to past high temperature gas reactor (HTGR) practice. Manufacturability challenges and the impact of pressure drop and turbine entrance temperature reduction on cycle efficiency were discriminators between the piping concepts. This paper summarizes the NRPCT hot leg piping evaluation, presents the concept recommended, and summarizes developmental issues for the recommended concept

Metal oxide membranes for gas separation

Science.gov (United States)

Anderson, Marc A.; Webster, Elizabeth T.; Xu, Qunyin

1994-01-01

A method for permformation of a microporous ceramic membrane onto a porous support includes placing a colloidal suspension of metal oxide particles on one side of the porous support and exposing the other side of the porous support to a drying stream of gas or a reactive gas stream so that the particles are deposited on the drying side of the support as a gel. The gel so deposited can be sintered to form a supported ceramic membrane having mean pore sizes less than 30 Angstroms and useful for ultrafiltration, reverse osmosis, or gas separation.

Effect of Al Hot-Dipping on High-Temperature Corrosion of Carbon Steel in N2/0.1% H2S Gas

Directory of Open Access Journals (Sweden)

Muhammad Ali Abro

2016-02-01

Full Text Available High-temperature corrosion of carbon steel in N2/0.1% H2S mixed gas at 600–800 °C for 50–100 h was studied after hot-dipping in the aluminum molten bath. Hot-dipping resulted in the formation of the Al topcoat and the Al-Fe alloy layer firmly adhered on the substrate. The Al-Fe alloy layer consisted primarily of a wide, tongue-like Al5Fe2 layer and narrow Al3Fe layer. When corroded at 800 °C for 100 h, the Al topcoat partially oxidized to the protective but non-adherent α-Al2O3 layer, and the interdiffusion converted the Al-Fe alloy layer to an (Al13Fe4, AlFe3-mixed layer. The interdiffusion also lowered the microhardness of the hot-dipped steel. The α-Al2O3 layer formed on the hot-dipped steel protected the carbon steel against corrosion. Without the Al hot-dipping, the carbon steel failed by forming a thick, fragile, and non-protective FeS scale.

Effect of electric arc, gas oxygen torch and induction melting techniques on the marginal accuracy of cast base-metal and noble metal-ceramic crowns.

Science.gov (United States)

Gómez-Cogolludo, Pablo; Castillo-Oyagüe, Raquel; Lynch, Christopher D; Suárez-García, María-Jesús

2013-09-01

The aim of this study was to identify the most appropriate alloy composition and melting technique by evaluating the marginal accuracy of cast metal-ceramic crowns. Seventy standardised stainless-steel abutments were prepared to receive metal-ceramic crowns and were randomly divided into four alloy groups: Group 1: palladium-gold (Pd-Au), Group 2: nickel-chromium-titanium (Ni-Cr-Ti), Group 3: nickel-chromium (Ni-Cr) and Group 4: titanium (Ti). Groups 1, 2 and 3 were in turn subdivided to be melted and cast using: (a) gas oxygen torch and centrifugal casting machine (TC) or (b) induction and centrifugal casting machine (IC). Group 4 was melted and cast using electric arc and vacuum/pressure machine (EV). All of the metal-ceramic crowns were luted with glass-ionomer cement. The marginal fit was measured under an optical microscope before and after cementation using image analysis software. All data was subjected to two-way analysis of variance (ANOVA). Duncan's multiple range test was run for post-hoc comparisons. The Student's t-test was used to investigate the influence of cementation (α=0.05). Uncemented Pd-Au/TC samples achieved the best marginal adaptation, while the worst fit corresponded to the luted Ti/EV crowns. Pd-Au/TC, Ni-Cr and Ti restorations demonstrated significantly increased misfit after cementation. The Ni-Cr-Ti alloy was the most predictable in terms of differences in misfit when either torch or induction was applied before or after cementation. Cemented titanium crowns exceeded the clinically acceptable limit of 120μm. The combination of alloy composition, melting technique, casting method and luting process influences the vertical seal of cast metal-ceramic crowns. An accurate use of the gas oxygen torch may overcome the results attained with the induction system concerning the marginal adaptation of fixed dental prostheses. Copyright © 2013 Elsevier Ltd. All rights reserved.

Environmental Barrier Coatings for Ceramic Matrix Composites - An Overview

Science.gov (United States)

Lee, Kang; van Roode, Mark; Kashyap, Tania; Zhu, Dongming; Wiesner, Valerie

2017-01-01

SiC/SiC Ceramic Matrix Composites (CMCs) are increasingly being considered as structural materials for advanced power generation equipment because of their light weight, higher temperature capability, and oxidation resistance. Limitations of SiC/SiC CMCs include surface recession and component cracking and associated chemical changes in the CMC. The solutions pursued to improve the life of SiC/SiC CMCs include the incorporation of coating systems that provide surface protection, which has become known as an Environmental Barrier Coating (EBC). The development of EBCs for the protection of gas turbine hot section CMC components was a continuation of coating development work for corrosion protection of silicon-based monolithics. Work on EBC development for SiC/SiC CMCs has been ongoing at several national laboratories and the original gas turbine equipment manufacturers. The work includes extensive laboratory, rig and engine testing, including testing of EBC coated SiC/SiC CMCs in actual field applications. Another EBC degradation issue which is especially critical for CMC components used in aircraft engines is the degradation from glassy deposits of calcium-magnesium-aluminosilicate (CMAS) with other minor oxides. This paper addresses the need for and properties of external coatings on SiC/SiC CMCs to extend their useful life in service and the retention of their properties.

FY 1993 Research and development of advanced ceramic gas turbines. Researches on social adaptability; 1993 nendo senshingata ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Shakai tekigosei kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-05-01

The ceramic gas turbines (CGT's) for, e.g., cogeneration and portable power generation systems are studied and evaluated for their environmental preservation, energy saving and economic characteristics. Types of utilization and market sizes are also studied for, e.g., portable power generation systems. The items studied include current status of cogeneration systems in USA, and recognition of cogeneration systems in Japan. The study results lead to the conclusions that the biaxial CGT for portable power generation systems is a promising substitute for diesel engines as the power source in the future, and 300kW class CGT's will have the markets of 170,000 units and potentially 450,000 units, because of their expected wide applicability. The studies on their economic, energy-saving and environmental load reduction effects indicate that one unit brings the economic effects totaling 616,000 yen, due to reduced fuel consumption and NOx abatement. They could reduce NOx emissions by 8,090 t/y for automobiles and 6,570 t/y for the others, when they fill the potential markets. (NEDO)

Change On The S-Z Effect Induced By The Cooling Flow CF On The Hot Electronic Gas At The Center OF The Clusters Of Galaxies

Directory of Open Access Journals (Sweden)

Enkelejd Caca

2015-06-01

Full Text Available ABSTRACT Building more accurate profiles for temperature and density of hot electronic gas concentrated in the center of clusters of galaxies is a constant problem in survey of Sunyeav Zeldovich effect SZ. An effect that consists in the inverse Compton effect of the hot electronic gas interacting with Cosmic Microwave Back- ground CMB photons passing through Intra Cluster Medium ICM. So far the Isothermal model is used for temperature profiling in the calculation of the inverse Compton effect but based on the recent improved observations from satellites which showed that the hot electronic gas presents a feature called Cooling Flow CF. Temperatures in this model differs towards the edges of the Clusters of Galaxies leading to a change on the Compton parameter in comparison with Isothermal model. In this paper are processed data provided by X-ray satellite Chandra. The X-ray analysis is based on two models for the electron density and temperature profile. A sample of 12 clusters of galaxies are analyzed and by building the temperature profiles using CF model the differences on the Compton parameter are 10-100 in comparison with Isothermal model. Therefore to increase the accuracy of evaluation of the Compton parameter we should take into account the change of the electronic gas tempera- ture change that affect changes in both CMB spectrum and temperature from SZ effect.

Process for the preparation of fiber-reinforced ceramic composites by chemical vapor deposition

Science.gov (United States)

Lackey, Jr., Walter J.; Caputo, Anthony J.

1986-01-01

A chemical vapor deposition (CVD) process for preparing fiber-reinforced ceramic composites. A specially designed apparatus provides a steep thermal gradient across the thickness of a fibrous preform. A flow of gaseous ceramic matrix material is directed into the fibrous preform at the cold surface. The deposition of the matrix occurs progressively from the hot surface of the fibrous preform toward the cold surface. Such deposition prevents the surface of the fibrous preform from becoming plugged. As a result thereof, the flow of reactant matrix gases into the uninfiltrated (undeposited) portion of the fibrous preform occurs throughout the deposition process. The progressive and continuous deposition of ceramic matrix within the fibrous preform provides for a significant reduction in process time over known chemical vapor deposition processes.

Improved PFB operations: 400-hour turbine test results. [coal combustion products and hot corrosion in gas turbines

Science.gov (United States)

Rollbuhler, R. J.; Benford, S. M.; Zellars, G. R.

1980-01-01

A pressurized fluidized bed (PFB) coal-burning reactor was used to provide hot effluent gases for operation of a small gas turbine. Preliminary tests determined the optimum operating conditions that would result in minimum bed particle carryover in the combustion gases. Solids were removed from the gases before they could be transported into the test turbine by use of a modified two stage cyclone separator. Design changes and refined operation procedures resulted in a significant decrease in particle carryover, from 2800 to 93 ppm (1.5 to 0.05 grains/std cu ft), with minimal drop in gas temperature and pressure. The achievement of stable burn conditions and low solids loadings made possible a 400 hr test of small superalloy rotor, 15 cm (6 in.) in diameter, operating in the effluent. Blades removed and examined metallographically after 200 hr exhibited accelerated oxidation over most of the blade surface, with subsurface alumina penetration to 20 micron m. After 400 hours, average erosion loss was about 25 micron m (1 mil). Sulfide particles, indicating hot corrosion, were present in depletion zones, and their presence corresponded in general to the areas of adherent solids deposit. Sulfidation appears to be a materials problem equal in importance to erosion.

Bonded carbon or ceramic fiber composite filter vent for radioactive waste

Science.gov (United States)

Brassell, Gilbert W.; Brugger, Ronald P.

1985-02-19

Carbon bonded carbon fiber composites as well as ceramic or carbon bonded ceramic fiber composites are very useful as filters which can separate particulate matter from gas streams entraining the same. These filters have particular application to the filtering of radioactive particles, e.g., they can act as vents for containers of radioactive waste material.

Progress in hot pressing

International Nuclear Information System (INIS)

Brodhag, C.; Thevenot, F.

1988-01-01

An experimental technique is described to study hot pressing of ceramics under conditions of controlled temperature and pressure during both the heating and final sintering stages. This method gives a better control of the final microstructure of the material. Transformation mechanisms can be studied during initial heating stage (impurity degasing, reaction, phase transformation, mechanical behavior of intergranular phase...) using computer control and graphical data representations. Some examples will be given for different systems studied in our laboratory: B (α, β, amorphous), B 12 O 2 (reaction of B + B 2 O 3 ), Si 3 N 4 ( + additives), TiN, Al 2 O 3 + AlON,ZrC

Environmental Barrier Coatings for Ceramic Matrix Composites - An Overview

Science.gov (United States)

Lee, Kang; Zhu, Dongming; Wiesner, Valerie Lynn; van Roode, Mark; Kashyap, Tania; Zhu, Dongming; Wiesner, Valerie

2016-01-01

Ceramic Matrix Composites (CMCs) are increasingly being considered as structural materials for advanced power generation equipment. Broadly speaking the two classes of materials are oxide-based CMCs and non-oxide based CMCs. The non-oxide CMCs are primarily silicon-based. Under conditions prevalent in the gas turbine hot section the water vapor formed in the combustion of gaseous or liquid hydrocarbons reacts with the surface-SiO2 to form volatile products. Progressive surface recession of the SiC-SiC CMC component, strength loss as a result of wall thinning and chemical changes in the component occur, which leads to the loss of structural integrity and mechanical strength and becomes life limiting to the equipment in service. The solutions pursued to improve the life of SiC-SiC CMCs include the incorporation of an external barrier coating to provide surface protection to the CMC substrate. The coating system has become known as an Environmental Barrier Coating (EBC). The relevant early coatings work was focused on coatings for corrosion protection of silicon-based monolithic ceramics operating under severely corrosive conditions. The development of EBCs for gas turbine hot section components was built on the early work for silicon-based monolithics. The first generation EBC is a three-layer coating, which in its simplest configuration consists of a silicon (Si) base coat applied on top of the CMC, a barium-strontium-aluminosilicate (BSAS) surface coat resistant to water vapor attack, and a mullite-based intermediate coating layer between the Si base coat and BSAS top coat. This system can be represented as Si-Mullite-BSAS. While this baseline EBC presented a significant improvement over the uncoated SiC-SiC CMC, for the very long durations of 3-4 years or more expected for industrial operation further improvements in coating durability are desirable. Also, for very demanding applications with higher component temperatures but shorter service lives more rugged EBCs

A dense cell retention culture system using stirred ceramic membrane reactor.

Science.gov (United States)

Suzuki, T; Sato, T; Kominami, M

1994-11-20

A novel reactor design incorporating porous ceramic tubes into a stirred jar fermentor was developed. The stirred ceramic membrane reactor has two ceramic tubular membrane units inside the vessel and maintains high filtration flux by alternating use for filtering and recovering from clogging. Each filter unit was linked for both extraction of culture broth and gas sparging. High permeability was maintained for long periods by applying the periodical control between filtering and air sparging during the stirred retention culture of Saccharomyces cerevisiae. The ceramic filter aeration system increased the k(L)a to about five times that of ordinary gas sparing. Using the automatic feeding and filtering system, cell mass concentration reached 207 g/L in a short time, while it was 64 g/L in a fed-batch culture. More than 99% of the growing cells were retained in the fermentor by the filtering culture. Both yield and productivity of cells were also increased by controlling the feeding of fresh medium and filtering the supernatant of the dense cells culture. (c) 1994 John Wiley & Sons, Inc.

Status of plutonium ceramic immobilization processes and immobilization forms

International Nuclear Information System (INIS)

Ebbinghaus, B.B.; Van Konynenburg, R.A.; Vance, E.R.; Jostsons, A.

1996-01-01

Immobilization in a ceramic followed by permanent emplacement in a repository or borehole is one of the alternatives currently being considered by the Fissile Materials Disposition Program for the ultimate disposal of excess weapons-grade plutonium. To make Pu recovery more difficult, radioactive cesium may also be incorporated into the immobilization form. Valuable data are already available for ceramics form R ampersand D efforts to immobilize high-level and mixed wastes. Ceramics have a high capacity for actinides, cesium, and some neutron absorbers. A unique characteristic of ceramics is the existence of mineral analogues found in nature that have demonstrated actinide immobilization over geologic time periods. The ceramic form currently being considered for plutonium disposition is a synthetic rock (SYNROC) material composed primarily of zirconolite (CaZrTi 2 O 7 ), the desired actinide host phase, with lesser amounts of hollandite (BaAl 2 Ti 6 O 16 ) and rutile (TiO 2 ). Alternative actinide host phases are also being considered. These include pyrochlore (Gd 2 Ti 2 O 7 ), zircon (ZrSiO 4 ), and monazite (CePO 4 ), to name a few of the most promising. R ampersand D activities to address important technical issues are discussed. Primarily these include moderate scale hot press fabrications with plutonium, direct loading of PuO 2 powder, cold press and sinter fabrication methods, and immobilization form formulation issues

Impact Factors Analysis of the Hot Side Temperature of Thermoelectric Module

Science.gov (United States)

Zhang, Xingyu; Tan, Gangfeng; Yang, Bo

2018-03-01

The thermoelectric generator (TEG) plays a crucial role in converting the waste energy of exhaust into electricity, which ensures energy saving and increased fuel utilization efficiency. In the urban driving cycle, frequent vehicle operation, like deceleration or acceleration, results in continuous variation of the exhaust temperature. In order to make the operating performance stable, and to weaken the adverse effects of the frequent variation of the exhaust temperature on the lifetime and work efficiency of the electronic components of TEG systems, the output voltage of the thermoelectric (TE) module should stay more stable. This article provides an improved method for the temperature stability of the TE material hot side based on sandwiching material. From the view of the TEG system's average output power and the hot side temperature stability of the TE material, the analyzing factors, including the fluctuation frequency of the exhaust temperature and the physical properties and thickness of the sandwiching material are evaluated, respectively, in the sine and new European driving cycle (NEDC) fluctuation condition of the exhaust temperature. The results show few effects of sandwiching material thickness with excellent thermal conductivity on the average output power. During the 150-170 s of the NEDC test condition, the minimum hot side temperatures with a BeO ceramic thickness of 2 mm and 6 mm are, respectively, 537.19 K and 685.70 K, which shows the obvious effect on the hot side temperature stability of the BeO ceramic thickness in the process of acceleration and deceleration of vehicle driving.

Hot gas cleaning in power stations by using electron beam technology. Influence on PAH emissions

International Nuclear Information System (INIS)

Callen, M.S.; de la Cruz, M.T.; Mastral, A.M.; Murillo, R.; Marinov, S.; Stefanova, M.

2007-01-01

The Electron Beam Technology (EBT), proven treatment for SO 2 and NO x removal, is applied to different power stations as a hot gas cleaning system. In this paper, an assessment of this technique installed in a Bulgarian power station on organic emissions is analyzed. The Polycyclic Aromatic Hydrocarbons (PAH) content, not only emitted in the gas phase but also trapped in the solid phase, has been carried out before and after the irradiation. The main aim has been to know whether the EBT affects organic emissions, like PAH, as it happens with inorganic pollutants, like SO 2 and NO x , studying EBT effects from an organic environmental point of view. The PAH quantification was performed by using a very sensitive analytical technique, gas chromatography with mass spectrometry mass spectrometry detection (GC-MS-MS). Results showed that PAH are influenced by the EBT showing a reduction of the most volatile PAH in the gas phase. With regard to the solid by-products obtained after the irradiation, fertilizers, similar PAH concentration to the fly ashes produced when no irradiation is applied were found. These fertilizers were considered like unpolluted soils being adequate for agriculture applications with PAH concentrations below the target value set up by the Dutch government. (author)

Wear mechanisms of Al2O3/TiC/Mo/Ni ceramic wire-drawing dies

International Nuclear Information System (INIS)

Deng Jianxin; Yang Xuefeng; Wang Jinghai

2006-01-01

Al 2 O 3 /TiC/Mo/Ni ceramic composites were produced by hot-pressing for the use of wire drawing dies. The fundamental properties of these ceramic die materials were examined. Wire drawing tests were carried out on the 65Mn steel wire with these ceramic dies. Finite element method (FEM) was used as a means of numerically evaluating stress and its distribution inside the ceramic drawing dies. Worn bore surfaces of the ceramic drawing dies were examined by scanning electron microscopy (SEM). The wear mechanisms of the ceramic drawing dies were investigated. Detailed observations and analyses of the die wear surface have revealed that the most common failure of the ceramic drawing die is the wear at its approach zone. FEM analysis showed that the compressive stresses on both sides of the corners at the approach zone are higher than those of other parts of the ceramic drawing die. Abrasive and adhesive wear were found to be the predominant wear mechanisms through the whole approach zone owing to the greater compressive stresses. Examination of the center bore surface at the die bearing zone of the ceramic drawing dies demonstrated that the wear occurred by light abrasive, no adhesion wear was observed

Processing and properties of pressable ceramic with non-uniform reinforcement for selective-toughening

Energy Technology Data Exchange (ETDEWEB)

Yi, Wei [School of Mechanical and Chemical Engineering, The University of Western Australia, Perth, WA 6009 (Australia); School of Dentistry, The University of Western Australia, WA 6009 (Australia); Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China); Hu, Xiaozhi, E-mail: xiao.zhi.hu@uwa.edu.au [School of Mechanical and Chemical Engineering, The University of Western Australia, Perth, WA 6009 (Australia); Ichim, Paul [School of Dentistry, The University of Western Australia, WA 6009 (Australia); Sun, Xudong [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China)

2012-12-15

Brittle low-strength and low-toughness pressable dental ceramic can be reinforced by ductile elongated gold-particles (GP). A customized crown structure can be adequately strengthened by distributing GP only in critical sections of the crown, where high tensile stresses are experienced. In the present study, a non-uniformly structured ceramic-matrix composite with excellent interfacial bonding, twofold fracture toughness and strength at desired locations, is fabricated using pressable dental ceramic and GP. The layout pattern and sequence of different GP/ceramic powder mixtures, high-temperature flow properties of these mixtures during hot-pressing and the sample mold geometry are used to control the distribution and locations of GP for selective toughening and strengthening. Nano-crystalline structures of the pressable ceramic-matrix and the nano-scaled interfacial region around GP have been revealed by high-magnification field-emission scanning electron microscopy. Toughening and strengthening mechanisms of the elongated GP including residual stresses from composite processing and ductile fracture of GP are discussed together with SEM observations. Bulk flexural strength and local micro-indentation fracture and deformation characteristics of the selective-toughened ceramic/metal composite have been compared to those of the monolithic pressable ceramic to validate the toughening and strengthening mechanisms.

Improvement of microstructure and mechanical properties of high dense SiC ceramics manufactured by high-speed hot pressing

International Nuclear Information System (INIS)

Voyevodin, V.; Sayenko, S.; Lobach, K.; Tarasov, R.; Zykova, A.; Svitlychnyi, Ye.; Surkov, A.; Abelentsev, V.; Ghaemi, H.; Szkodo, M.; Gajowiec, G.; Kmiec, M.; Antoszkiewicz, M.

2017-01-01

Non-oxide ceramics possess high physical-mechanical properties, corrosion and radiation resistance, which can be used as a protective materials for radioactive wastes disposal. The aim of the present study was the manufacturing of high density SiC ceramics with advanced physical and mechanical parameters. The high performance on the properties of produced ceramics was determined by the dense and monolithic structure. The densified silicon carbide samples possessed good mechanical strength, with a high Vickers micro hardness up to 28.5 GPa.

Microstructure of SiC ceramics fabricated by pyrolysis of electron beam irradiated polycarbomethylsilane containing precursors

International Nuclear Information System (INIS)

Xu Yunshu; Tanaka, Shigeru

2003-01-01

A modified gel-casting method was developed to form the ceramics precursor matrix by using polycarbomehylsilane (PCMS) and SiC powder. The polymer precursor was mixed with SiC powder in toluene, and then the slurry samples were cast into designed shapes. The pre-ceramic samples were then irradiated by 2.0 MeV electron beam generated by a Cockcroft-Walton type accelerator in He gas flow to about 15 MGy. The cured samples were pyrolyzed and sintered into SiC ceramics at 1300degC in Ar gas. The modified gel-casting method leaves almost no internal stress in the pre-ceramic samples, and the electron beam curing not only diminished the amount of pyrolysis gaseous products but also enhanced the interface binding of the polymer converted SiC and the grains of SiC powder. Optical microscope, AFM and SEM detected no visible internal or surface cracks in the final SiC ceramics matrix. A maximum value of 122 MPa of flexural strength of the final SiC ceramics was achieved. (author)

Design of Thermal Barrier Coatings Thickness for Gas Turbine Blade Based on Finite Element Analysis

Directory of Open Access Journals (Sweden)

Biao Li

2017-01-01

Full Text Available Thermal barrier coatings (TBCs are deposited on the turbine blade to reduce the temperature of underlying substrate, as well as providing protection against the oxidation and hot corrosion from high temperature gas. Optimal ceramic top-coat thickness distribution on the blade can improve the performance and efficiency of the coatings. Design of the coatings thickness is a multiobjective optimization problem due to the conflicts among objectives of high thermal insulation performance, long operation durability, and low fabrication cost. This work developed a procedure for designing the TBCs thickness distribution for the gas turbine blade. Three-dimensional finite element models were built and analyzed, and weighted-sum approach was employed to solve the multiobjective optimization problem herein. Suitable multiregion top-coat thickness distribution scheme was designed with the considerations of manufacturing accuracy, productivity, and fabrication cost.

Heat exchangers for automotive gas turbine power plants

International Nuclear Information System (INIS)

Penny, R.N.

1974-01-01

Automotive gas turbine power plants are now in the final stages of development for quantity manufacture. A crucial factor in this development is the regenerative heat exchanger. The relative merits of the rotary regenerative and static recuperative heat exchanger are compared. Thermal efficiency and initial cost are two vital issues involved in the design of small gas turbines for the commercial establishment of gas turbine vehicles. The selection of a material for the rotaty regenerator is essentially related to resolving the two vital issues of future small gas turbines and is, therefore, analysed. The account of the pioneering work involved in engineering the glass ceramic and other non-metal regenerators includes a complete failure analysis based on running experience with over 200 ceramic regenerators. The problems of sealing, supporting and manufacturing the ceramic regenerator are discussed and future practical designs are outlined. Heat exchange theory applied to small gas turbines is also reviewed

An experimental study about effect of far infrared radiant ceramics on efficient methane fermentation

International Nuclear Information System (INIS)

Oda, A.; Yamazaki, M.; Oida, A.

2003-01-01

Methane fermentation, well known as one of the methods for organic wastes treatment, has been used as an energy production process in order to produce a gaseous fuel. But methane fermentation has some problems to be solved about gas production rate and volatile solids reduction efficiency. Simple methods to improve these problems are needed. In this study, we focused on far infrared radiant ceramics as a stimulating substance to activate methanogenic bacteria. Firstly, through the experiment of one batch fermentation, it was confirmed that the ceramics in the fermenter caused increase of total gas production. Next, even through the experiment of continuous fermentation, same stimulating effect was confirmed. It was considered that this effect was caused not only by a function of bio-contactor of the ceramics but also by far infrared radiation from ceramics. (author)

Forming Hot Jupiters: Observational Constraints on Gas Giant Formation and migration

Science.gov (United States)

Becker, Juliette; Vanderburg, Andrew; Adams, Fred C.; Khain, Tali; Bryan, Marta

2018-04-01

Since the first extrasolar planets were detected, the existence of hot Jupiters has challenged prevailing theories of planet formation. The three commonly considered pathways for hot Jupiter formation are in situ formation, runaway accretion in the outer disk followed by disk migration, and tidal migration (occurring after the disk has dissipated). None of these explains the entire observed sample of hot Jupiters, suggesting that different selections of systems form via different pathways. The way forward is to use observational data to constrain the migration pathways of particular classes of systems, and subsequently assemble these results into a coherent picture of hot Jupiter formation. We present constraints on the migratory pathway for one particular type of system: hot Jupiters orbiting cool stars (T< 6200 K). Using the full observational sample, we find that the orbits of most wide planetary companions to hot Jupiters around these cool stars must be well aligned with the orbits of the hot Jupiters and the spins of the host stars. The population of systems containing both a hot Jupiter and an exterior companion around a cool star thus generally exist in roughly coplanar configurations, consistent with the idea that disk-driven migratory mechanisms have assembled most of this class of systems. We then discuss the overall applicability of this result to a wider range of systems and the broader implications on planet formation.

Thermal shock behavior of rare earth modified alumina ceramic composites

Energy Technology Data Exchange (ETDEWEB)

Sun, Junlong; Liu, Changxia [Ludong Univ., Yantai (China). School of Transportation

2017-05-15

Alumina matrix ceramic composites toughened by AlTiC master alloys, diopside and rare earths were fabricated by hot-pressing and their thermal shock behavior was investigated and compared with that of monolithic alumina. Results showed that the critical thermal shock temperature (ΔT) of monolithic alumina was 400 C. However, it decreased to 300 C for alumina incorporating only AlTiC master alloys, and increased with further addition of diopside and rare earths. Improvement of thermal shock resistance was obtained for alumina ceramic composites containing 9.5 wt.% AlTiC master alloys and 0.5 wt.% rare earth additions, which was mainly attributed to the formation of elongated grains in the composites.

Large scale features of the hot component of the interstellar medium

International Nuclear Information System (INIS)

Garmire, G.P.

1983-01-01

The interstellar medium contains identifiable hot plasma clouds occupying up to about 35% of the volume of the local galactic disc. The temperature of these clouds is not uniform but ranges from 10 5 up to 4 x 10 6 K. Besides the high temperature which places the emission spectrum in the soft X-ray band, the implied pressure of the hot plasma compared to the cooler gas reveals the importance of this component in determining the motions and evolution of the cooler gas in the disc, as well as providing a source of hot gas which may extend above the galactic disc to form a corona. The author presents data from the A-2 soft X-ray experiment on the HEAO-1 spacecraft concerning the large scale features of this gas. These features are interpreted in terms of the late phases of supernovae expansion, multiple supernovae and the possible creation of a hot halo surrounding the region of the galactic nucleus. (Auth.)

Fine platinum nanoparticles supported on a porous ceramic membrane as efficient catalysts for the removal of benzene.

Science.gov (United States)

Liu, Hui; Li, Chengyin; Ren, Xiaoyong; Liu, Kaiqi; Yang, Jun

2017-11-29

It would be desirable to remove volatile organic compounds (VOCs) while we eliminate the dusts using silicon carbide (SiC)-based porous ceramics from the hot gases. Aiming at functionalizing SiC-based porous ceramics with catalytic capability, we herein report a facile strategy to integrate high efficient catalysts into the porous SiC substrates for the VOC removal. We demonstrate an aqueous salt method for uniformly distributing fine platinum (Pt) particles on the alumina (Al 2 O 3 ) layers, which are pre-coated on the SiC substrates as supports for VOC catalysts. We confirm that at a Pt mass loading as low as 0.176% and a weight hourly space velocity of 6000 mL g -1 h -1 , the as-prepared Pt/SiC@Al 2 O 3 catalysts can convert 90% benzene at a temperature of ca. 215 °C. The results suggest a promising way to design ceramics-based bi-functional materials for simultaneously eliminating dusts and harmful VOCs from various hot gases.

Dense cermets containing fine grained ceramics and their manufacture