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Sample records for horizontal continuous casting

  1. Research on horizontal electromagnetic continuous casting of copper tube blanks

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The effect of commercial frequency electromagnetic field on the solidification structure and mechanical properties of copper hollow blanks prepared by horizontal continuous casting method was investigated. The results show that when the electromagnetic field is imposed, columnar grains are evidently refined and fine equiaxed grains are obtained in the inner side of the cross-section. Moreover, with the increase of input current, the equiaxed grain region widens and the grains distribute more uniformly in the circumferential direction. Meanwhile, the mechanical properties are remarkably improved by the application of electromagnetic field. When the input current is 140 A, the tensile strength increases 15% and the elongation increases 10%. However, the electromagnetic field has no effect on the distribution of microelements.

  2. Effect of electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting

    Directory of Open Access Journals (Sweden)

    ZHOU Shu-cai

    2007-08-01

    Full Text Available An investigation on the influence of low frequency rotary electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting was experimentally conducted and carried out on an industrial trial basis. The results show that application of appropriate electromagnetic stirring parameters can obviously improve the macrostructure of austenitic stainless steel, in which both columnar and equiaxed grains can be greatly refined and shrinkage porosity or cavity zone along centerline can be remarkably decreased due to eliminating intracrystalline and enlarging equiaxed grains zone. The industrial trials verify that the electromagnetic stirring intensity of austenitic stainless steel should be higher than that of plain carbon steel. Electromagnetic stirring has somewhat affected the macrostructure of austenitic stainless steel even if the magnetic flux density of the electromagnetic stirring reaches 90 mT (amplitude reaches 141 mT in average at frequency f=3-4Hz, which provides a reference for the optimization of design and process parameters when applying the rotary electromagnetic stirrer.

  3. Effect of electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    An investigation on the influence of low frequency rotary electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting was experimentally conducted and carried out on an industrial trial basis. The results show that application of appropriate electromagnetic stirring parameters can obviously improve the macrostructure of austenitic stainless steel, in which both columnar and equiaxed grains can be greatly refined and shrinkage porosity or cavity zone along centerline can be remarkably decreased due to eliminating intracrystalline and enlarging equiaxed grains zone. The industrial trials verify that the electromagnetic stirring intensity of austenitic stainless steel should be higher than that of plain carbon steel. Electromagnetic stirring has somewhat affected the macrostructure of austenitic stainless steel even if the magnetic flux density of the electromagnetic stirring reaches 90 mT (amplitude reaches 141 mT ) in average at frequency f=3-4Hz, which provides a reference for the optimization of design and process parameters when applying the rotary electromagnetic stirrer

  4. Effect of low-frequency electromagnetic field on the as-cast microstructure of a new super high strength aluminum alloy by horizontal continuous casting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The super high strength aluminum alloy ingots with 100 mm in diameter were cast by the process of low-frequency electromagnetic horizontal continuous casting (LFEHC) and the effect of electromagnetic field on the as-cast microstructure was studied. Results show that microstructure of the sample prepared by the LFEHC process was greatly refined. Microstructures at the border and the center of the ingots were fine, uniform and rosette-shaped.Electromagnetic frequency plays a key role in microstructure refining. Fine and uniform microstructures can be obtained with optimal electromagnetic frequency. In this experiment, under a frequency of 30 Hz the microstructure was the finest and the most uniform.

  5. Effect of austempering parameters on microstructure and mechanical properties of horizontal continuous casting ductile iron dense bars

    OpenAIRE

    Chun-jie Xu; Pan Dai; Zheng-yang Zhang

    2015-01-01

    In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters (i.e. austenitizing temperature and time, and austempering temperature and time) on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting (HCC). The results show that the major factors influencing the hardness of austempered ductile iron (ADI) are austeni...

  6. EVALUATION OF HEAT TRANSFER BETWEEN CASTING AND CRYSTALLIZER IN THE AREA OF FORMATION OF INITIAL SKIN AT CONTINUOUS HORIZONTAL CASTING OF CAST IRON

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2007-01-01

    Full Text Available Algorithms of the solution of inverse problem of heat transfer, the combining analytical and numerical methods of the calculations providing an opportunity of definition of thermal flow and factors of heat exchange in crystallizer in real time in established mode of continuous casting of cylindrical ingot are developed. Averages for cycle heat transfer coefficients on borders casting—crystallizer and crystallizer-water are calculated. Dependence of heat transfer coefficients on border casting—crystallizer from time of a cycle is approximately estimated.

  7. Effect of austempering parameters on microstructure and mechanical properties of horizontal continuous casting ductile iron dense bars

    Directory of Open Access Journals (Sweden)

    Chun-jie Xu

    2015-03-01

    Full Text Available In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters (i.e. austenitizing temperature and time, and austempering temperature and time on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting (HCC. The results show that the major factors influencing the hardness of austempered ductile iron (ADI are austenitizing temperature and austempering temperature. The fraction of retained austenite increases as the austenitizing and austempering temperatures increase. When austenitizing temperature is low, acicular ferrite and retained austenite can be efficiently obtained by appropriately extending the austenitizing time. The proper austmepering time could ensure enough stability of retained austenite and prevent high carbon austenite decomposition. The optimal mechanical properties of ADI can be achieved with the following process parameters: austenitizing temperature and time are 866 °C and 135 min, and austempering temperature and time are 279 °C and 135 min, respectively. The microstructure of ADI under the optimal austempering process consists of fine acicular ferrite and a small amount of retained austenite, and the hardness, tensile strength, yield strength, elongation and impact toughness of the bars are HBW 476, 1670 MPa, 1428 MPa, 2.93% and 25.7 J, respectively.

  8. Development of Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    TIAN Shouxin; JIN Congjin; YAO Jinfu; LI Zeya

    2004-01-01

    The paper introduces refractories for continuous casting, especially, refractories for continuous casting for clean steel in baosteel. Developing direction of refractories for continuous casting has been pointed out to satisfy the new metallurgical operating practice.

  9. Shallow water model for horizontal centrifugal casting

    Science.gov (United States)

    Boháček, J.; Kharicha, A.; Ludwig, A.; Wu, M.

    2012-07-01

    A numerical model was proposed to simulate the solidification process of an outer shell of work roll made by the horizontal centrifugal casting technique. Shallow water model was adopted to solve the 2D average flow dynamics of melt spreading and the average temperature distribution inside the centrifugal casting mould by considering the centrifugal force, Coriolis force, viscous force due to zero velocity on the mould wall, gravity, and energy transport by the flow. Additionally, a 1D sub-model was implemented to consider the heat transfer in the radial direction from the solidifying shell to the mould. The solidification front was tracked by fulfilling the Stefan condition. Radiative and convective heat losses were included from both, the free liquid surface and the outer wall of the mould. Several cases were simulated with the following assumed initial conditions: constant height of the liquid metal (10, 20, and 30 mm), uniform temperature of the free liquid surface (1755 K). The simulation results have shown that while the solidification front remained rather flat, the free surface was disturbed by waves. The amplitude of waves increased with the liquid height. Free surface waves diminished as the solidification proceeded.

  10. Horizontal electromagnetic casting of thin metal sheets

    Energy Technology Data Exchange (ETDEWEB)

    Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1988-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  11. Horizontal electromagnetic casting of thin metal sheets

    Energy Technology Data Exchange (ETDEWEB)

    Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1987-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  12. A Study of the Microstructure and Mechanical Properties of Continuously Cast Iron Products

    Directory of Open Access Journals (Sweden)

    Bockus, S.

    2006-01-01

    Full Text Available The horizontal continuous casting has a lot of advantages in comparison with traditional casting methods. But it has a few disadvantages and unsolved problems. The objective of this research was the experimental investigation of the effect of chemical composition of cast iron and the casting conditions on the microstructure and properties of continuously cast ingots. As a result, tensile strength, Brinell hardness, and pearlite content increased with increasing Cr, Cu, and Sb additions and decreasing carbon equivalent. As for microstructure of graphite, higher silicon to carbon ratio and lower solidification rate decreased a zone of interdendritic graphite. Nomograph of continuously cast iron structure was made.

  13. Mechanism of Gas Intrusion into Molten Metal during Horizontal Centrifugal Casting

    Institute of Scientific and Technical Information of China (English)

    NI Feng; ZHANG Xhan-ling; YANG Di-xin; BI Xiao-qin; ZHANG Yong-zhen

    2004-01-01

    A mechanism of gas intrusion into molten metal during horizontal centrifugal casting was introduced .Based upon this concept, a special pouring method was suggested ,which can effectively prevent the pinhole defects in horizontal centrifugal castings.

  14. Crystallization Growth of Single Crystal Cu by ContinuousCasting

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Crystallization growth of single-crystal Cu by continuous casting has been investigated using selfdesigned horizontal continuous casting equipment and XRD. Experimental results showed that the crystallization plane of (311), (220) and (111) were eliminated sequentially in evolutionary process. The final growth plane of crystal was (200), the direction of crystallization was [100],the growth direction of both sides of the rod inclined to axis, and the degree of deviation of direction [100] from the crystal axis was less than 10. In order to produce high quality single crystal, the solid-liquid interface morphology must be smooth, even be planar.

  15. Iron/Phosphorus Alloys for Continuous Casting

    Science.gov (United States)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  16. PHYSICAL SIMULATION OF CONTINUOUS ROLL CASTING PROCESS

    Institute of Scientific and Technical Information of China (English)

    L.H. Zhan; J. Zhong; X.Q. Li; M.H. Huang

    2005-01-01

    A series of simulating experimental studies on the rheological behavior and its influential factors of aluminum alloy in continuous roll-casting process have been explored in this paper with a Gleeble-1500 Thermal-Mechanical Simulation Tester and a set of special clamp system. Relevant rheological rules in the process of coupling transient solidification and continuous deformation of roll-casting conditions are obtained. Experimental results indicate that four different characteristic stages exist in the whole rheological process, and relative constitutive models suitable for the given conditions of continuous roll casting process have been established through multivariable linear regression analysis of the experimental data.

  17. Mechanism and application of a newly developed pressure casting process:horizontal squeeze casting

    Institute of Scientific and Technical Information of China (English)

    Li Peijie; Huang Xiusong; He Liangju; Liu Xiangshang; Wang Benci

    2014-01-01

    Compared to traditional high-pressure die casting (HPDC), horizontal squeeze casting (HSC) is a more promising way to fabricate high-integrity castings, owing to a reduced number of gas and shrinkage porosities produced in the casting. In this paper, the differences between HSC and HPDC are assessed, through which it is shown that the cavity ifling velocity and the size of the gating system to be the most notable differences. Equipment development and related applications are also reviewed. Furthermore, numerical simulation is used to analyze the three fundamental characteristics of HSC: slow cavity ifling, squeeze feeding and slow sleeve ifling. From this, a selection principle is given based on the three related critical casting parameters: cavity filling velocity, gate size and sleeve ifling velocity. Finaly, two speciifc applications of HSC are introduced, and the future direction of HSC development is discussed.

  18. Mechanism and application of a newly developed pressure casting process: horizontal squeeze casting

    Directory of Open Access Journals (Sweden)

    Li Peijie

    2014-07-01

    Full Text Available Compared to traditional high-pressure die casting (HPDC, horizontal squeeze casting (HSC is a more promising way to fabricate high-integrity castings, owing to a reduced number of gas and shrinkage porosities produced in the casting. In this paper, the differences between HSC and HPDC are assessed, through which it is shown that the cavity filling velocity and the size of the gating system to be the most notable differences. Equipment development and related applications are also reviewed. Furthermore, numerical simulation is used to analyze the three fundamental characteristics of HSC: slow cavity filling, squeeze feeding and slow sleeve filling. From this, a selection principle is given based on the three related critical casting parameters: cavity filling velocity, gate size and sleeve filling velocity. Finally, two specific applications of HSC are introduced, and the future direction of HSC development is discussed.

  19. Alumina Carbon Refractory Products for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ 1 Scope This standard specifies the classification.techni-cal requirements,test methods,inspection rules,packing,marking,transportation,storage and quality certificate of alumina carbon refractory products for continuous casting.

  20. Modelling of horizontal centrifugal casting of work roll

    Science.gov (United States)

    Xu, Zhian; Song, Nannan; Tol, Rob Val; Luan, Yikun; Li, Dianzhong

    2012-07-01

    A numerical model to simulate horizontal centrifugal roll castings is presented in this paper. In order to simulate the flow fluid and solidification of horizontal centrifugal roll casting correctly, the model uses a body fitted mesh technique to represent the geometry. This new method maps a plate layer mesh to a circular mesh. The smooth body fitted mesh method gives more accurate calculation results for cylindrical geometries. A velocity depending on the angular velocity and inner radius of the mould is set up as a velocity boundary condition. The fluid flow coupled with heat transfer and solidification in a rapidly rotating roll is simulated. A gravity free falling method is applied as a pouring condition. A moveable pouring system is also used in the simulations. High speed steel is used to produce the work roll. Two different gating positions and a moveable gating system are simulated in this paper. Results show that the position of pouring system has a significant influence on the temperature distribution. The temperature distribution at a fixed central pouring system is more favourable than the distribution from a side pouring system. A moving gating system method is a better way to obtain a uniform temperature field in centrifugal casting and offers an alternative for existing techniques.

  1. Rare Earth Additions in Continuously Cast Steel

    Science.gov (United States)

    Wilson, William G.; Heaslip, L. J.; Sommerville, I. D.

    1985-09-01

    Rare earth (lanthanide metals) addiiions to continuously cast steel are particularly advantageous because of their ability to refine as-cast structures, reduce segregation and increase hot ductility at temperatures just below that of solidification. The complete shape control of sulfides in steels containing Rare Earth Metals (REM), whether continuously cast or ingot cast, is primarily responsible for improvements in ductility related mechanical properties, weldability, fatigue resistance and resistance to hydrogen damage. Complete sulfide shape control can be obtained with REM additions at sulfur levels as high as.020%. The greatest improvements, however, are obtained with REM additions to low sulfur steels. However, to achieve full operational advantages afforded by REM, nozzle blockage problems must be circumvented. Water model studies indicate a possible solution.

  2. Tin-Copper-Lead Alloy Produced by Horizontal Centrifugal Casting

    Directory of Open Access Journals (Sweden)

    Vahdat S.E.

    2016-03-01

    Full Text Available Horizontal centrifugal casting is an effective method for the production of hollow metal with good mechanical properties, low defect, cast to size and relatively cheap. The ability of a metal to satisfy the above requirements highly depends on its microstructure. In this study, the relationship between microstructural parameters such as grain size and the amount of phases with bulk hardness of SnCu4Pb3 is concerned in three areas of the product. Consequently, to achieve the desired hardness of the product in a particular area, the interaction of two factors of the microstructure including, grain size and particles amount of the hard intermetallic compositions (Cu6Sn5 should be noted.

  3. Theoretical Model of Steel Continuous Casting Technology

    Institute of Scientific and Technical Information of China (English)

    C Gheorghies; I Crudu; C Teletin; C Spanu

    2009-01-01

    A theoretical model adapted for studying steel continuous casting technology was proposed.The model based on system theory contained input/output,command,and control parameters.The process was divided into five stages,i.e.,tundish,mold,guiding system,guiding-drawing system,and guiding-drawing-soft reduction system.The model can be used to describe the physicoehemical processes,thermal processes,chemical processes,and characteristics of the cast material according to the above-mentioned stages.It can also be applied to other metallurgical technologies and even to other industries (chemistry,food,etc.).

  4. Numerical simulation of semisolid continuous casting process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A general mathematical model and boundary condition applicable to momentum and heat transfer in the semisolid continuous casting(SCC) process was established. Using the model, the numerical simulation of the momentum and heat transfer of molten metal was carried out in the SCC system. The obtained results fit well with the measured ones. Moreover, using the numerical simulating software, the effect of various factors on breakout and breakage was explored. The obtained results show that heat flow density of copper mold and the withdrawal beginning time are two major influencing factors. The larger the heat flow density of copper mold, or the shorter the withdrawal beginning time, the more stable the semisolid continuous casting process.

  5. Development and investigation of electroslag continuous casting

    Institute of Scientific and Technical Information of China (English)

    Ximin Zang; Zhouhua Jiang; Tieyi Pan

    2007-01-01

    The principle and technological design of electroslag continuous casting (ESCC), including bifilar mode, T-shaped mould,and metal level detecting system, are detailed. Remelting was carried out for 1Cr18Ni9Ti stainless steel with ESCC. The surface finish, chemical composition, macro- and microstructures, and inclusions of the remelted billets were characterized. ESCC reduces the cost and increases the productivity in comparison to traditional ESR, while achieves comparably excellent products.

  6. Solidification control in continuous casting of steel

    Indian Academy of Sciences (India)

    S Mazumdar; S K Ray

    2001-02-01

    An integrated understanding of heat transfer during solidification, friction/lubrication at solid-liquid interface, high temperature properties of the solidifying shell etc. is necessary to control the continuous casting process. The present paper elaborates upon the knowledge developed in the areas of initial shell formation, mode of mould oscillation, and lubrication mechanism. The effect of these issues on the caster productivity and the quality of the product has been discussed. The influence of steel chemistry on solidification dynamics, particularly with respect to mode of solidification and its consequence on strength and ductility of the solidifying shell, has been dealt with in detail. The application of these basic principles for casting of stainless steel slabs and processing to obtain good quality products have been covered.

  7. Continuation of Crosscutting Technology Development at Cast

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, Roe-Hoan

    2012-03-31

    This Final Technical Report describes progress made on the sub-projects awarded in the Cooperative Agreement DE-FC26-05NT42457: Continuation of Crosscutting Technology Development at Center for Advanced Separation Technologies (CAST). The final reports for each sub-project are attached in the appendix. Much of the research to be conducted with Cooperative Agreement funds will be longer-term, high-risk, basic research and will be carried out in five broad areas: a) Solid-solid separation b) Solid-liquid separation c) Chemical/Biological Extraction d) Modeling and Control, and e) Environmental Control.

  8. Stability condition of semisolid continuous casting process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The major unsteady phenomena in semisolid continuous casting process are the breakage and breakout. The essential reasons for them are the passageway blocking or the solidified shell too thin to endure the withdrawal force because of the remained shell formed at the beginning and its developing afterwards. Through theoretically analyzing the crack filling and the remained shell developing, stability conditions were presented. The essential one of them is that the stress acted on the semisolid slurry must be larger than the yield stress of it. The condition without breakage is to build a balance between the increase of the remained shell resulted in solidifying and the decrease of it resulted in flowing of the semisolid slurry. The condition without breakout is to ensure the solidified thickness larger than the safe thickness. The corresponding mathematical formulas of these conditions were set up and the verification experiments show that these conditions are reliable in applications.

  9. Continuous squeeze casting process by mass production

    Institute of Scientific and Technical Information of China (English)

    Yun Xia; Rich Jacques

    2006-01-01

    Squeeze casting has become the most competitive casting process in the automotive industry because of its many advantages over high pressure die casting (HPDC). Many squeeze casting R & D and small amount volume making have been implemented around the world, but the mass production control still exists problem. SPX Contech squeeze casting process P2000 successfully achieved the goal of mass production; it includes lower metal turbulence, less gas entrapment, minimum volumetric shrinkage, and thus less porosity. Like other casting processes, however, the quality of squeeze castings is still sensitive to process control and gate and runner design. Casting defects can form in both die-filling and metal solidification phases. The occurrence of casting defects is directly attributed to improper adjustment or lack of control of process parameters including metal filling velocity, temperature, dwell time, cooling pattern, casting design, and etc. This paper presents examples using P2000 techniques to improve part quality in the following areas: runner & gate design, casting & runner layout in the die, squeeze pin application, high thermal conductivityinserts, cooling/heating systems, spray & lubricant techniques,and part stress calculation from shrinkage or displacement prediction after stress relief.

  10. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-07-01

    Full Text Available The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace, casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power windings of the AC specific frequency. Thissolution allowed to obtain a homogeneous microstructure of the continuous casting of cast iron EN-GJL-200 species.

  11. The Computational Fluid Dynamic (CFD) Modeling of the Horizontal Single Belt Casting (HSBC) Processing of Al-Mg-Sc-Zr Alloy Strips

    Science.gov (United States)

    Ge, S.; Isac, M.; Guthrie, R. I. L.

    2015-10-01

    Al-Mg-Sc-Zr alloys have shown exceptional potential as structural materials for transportation applications. These alloys have proved to be good candidates to be processed as thin strips via the horizontal single belt casting (HSBC) process. The HSBC process is a near-net-shape casting technology, which involves casting molten metal directly into thin strips, close to the final product thickness, at higher cooling rates than conventional continuous casting and thin-slab casting processes. It offers an efficient, economical, and environmentally friendly approach to the production of metal strips. Fluid mechanics and associated heat transfer are important aspects of any casting process, and the novel HSBC process is no exception. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were performed, in order to assess the importance and effects of the various operational conditions of the HSBC process. This enabled process parameter optimization. Numerical predictions were validated against experimental casting results.

  12. Changes in blood volume and response to vaso-active drugs in horizontally casted primates

    Science.gov (United States)

    Dickey, D. T.; Teoh, K. K.; Sandler, H.; Stone, H. L.

    1982-01-01

    Experiments were performed on horizontally casted primates (male rhesus monkeys) in order to note changes in blood volume caused by horizontal restraint, to compare orthostatic tolerance before and after casting using the responses to upright tilting, to begin to uncover the cardiovascular and neural mechanisms involved in deconditioning, and to compare the data with that obtained from bed-rested human subjects and from humans exposed to weightlessness. Bolus injections of norepinephrine of 2.0 microgram/kg, phenylephrine of 4.0 microgram/kg, and nitroprusside of 2.0 microgram/kg were administered; and aortic pressure and heart rate were recorded during the injections. The results indicate that the horizontally casted primate is a valid animal model for studying the effects of simulated zero-G on the human cardiovascular system.

  13. Simulation of continuous cast steel product solidification

    Directory of Open Access Journals (Sweden)

    Ardelean, E.

    2007-06-01

    Full Text Available Primary cooling – inside the tundish – has a great impact over the thickness of the solidified steel crust. If on exiting the tundish the crust is too thin, it can punch and break, as a result of the ferrostatic pressure exerted from the inside by the liquid steel as well as because of the weight of the molten steel. The parameters that influence the amount of dissipated heat depend on the cooling water flow of the tundish, on the pressure and temperature of the cooling water but also on the overheating of the continuously cast steel. The secondary cooling takes place at the exit of the semi-finished product from the tundish, when the solidification is supposed to take place all along the cross section of the strand. In order to achieve it, in addition to a correctly managed primary cooling, it is necessary to obtain the proper correlation of the factors that influence the secondary cooling as well: the water flow rate long the three zones of the installation and its pressure in the secondary circuit. All these have in view a proper solidification length; an intense cooling can generate cracks due to the thermal stress, while a too slow cooling can generate a partial solidification of the strand up to the cropping machine area. The paper presents a mathematical simulation of the continuously cast steel solidification.

    El enfriamiento primario del cristalizador tiene una gran importancia sobre el espesor de la costra de acero solidificado. Si al salir del cristalizador, esta costra es demasiado sutil, bajo la acción de la presión ferro estática ejercitada por el acero líquido del interior y gracias el peso propio del hilo, ésta, puede perforar resultando su rompimiento. Los parámetros que influenyen sobre la cantidad de calor cedida dependen del agua de enfriamiento del catalizador, de la presión y de la temperatura de agua de enfriamiento, pero también del sobrecalentamiento del acero fundido continuamente. A la salida del

  14. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    OpenAIRE

    2010-01-01

    The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace), casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process) in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power win...

  15. Effect of Low Frequency Electromagnetic Field on Macrosegregation of Horizontal Direct Chill Casting Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    Zhihao ZHAO; Jianzhong CUI; Jie DONG; Beijiang ZHANG

    2005-01-01

    The horizontal direct chill (HDC) casting process is a well-established production route for aluminum alloy ingot but the ingot may suffer from macrosegregation sometimes. In order to control the defect, a low frequency electromagnetic field has been applied in HDC casting process and the relevant influence has been studied. The results show that application of low frequency electromagnetic field can reduce macrosegregation in HDC casting process; and two main parameters of electromagnetic field density and frequency, have great influences on the solution distribution along the diameter of ingot. Moreover, the mechanisms of reduction of macrosegregation by electromagnetic field have been discussed.

  16. Analysis and Evaluation of Novel Al-Mg-Sc-Zr Aerospace Alloy Strip Produced Using the Horizontal Single Belt Casting (HSBC) Process

    Science.gov (United States)

    Ge, Sa; Celikin, Mert; Isac, Mihaiela; Guthrie, Roderick I. L.

    2015-04-01

    Horizontal single belt casting (HSBC) is a near net shape casting process in which molten metal is directly cast into thin strips, at high cooling rates (order of several 100 °C/s), with the potential for high volume, friction free, continuous production of metal strips. This casting process was used in the present work to produce strips of Al-Mg alloys in the AA5000 series, with additions of Sc and Zr. Such aluminum alloys show exceptional potential as a structural material for transportation/aerospace applications. To demonstrate the suitability of the HSBC process to manufacture competitive strip products of Al-Mg-Sc-Zr, the mechanical properties and microstructures of the strips produced using the HSBC process were compared with conventionally cast products. The effects of annealing on the mechanical properties of the strip-cast Al-Mg-Sc-Zr alloys were also investigated.

  17. Solute distribution in columnar crystal zone of continuous casting billets

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The periodic bending deformation in the direction of casting occurs at the liquid/solid interface of billet due to the roller supporting force and the pressure of molten metal in the process of continuous casting. Based on this fact, a qualitative expression of solute concentration in columnar crystal zone for continuous casting billet is established, which agrees with the experimental results basically. Therefore, it is favorable to gain a columnar structure with less segregation by adopting a caster with compactly distributed small rollers and enhancing the cooling intensity in secondary-cooling zone.

  18. Alterations in mitochondria and sarcoplasmic reticulum from heart and skeletal muscle of horizontally casted primates

    Science.gov (United States)

    Sordahl, L. A.; Stone, H. L.

    1982-01-01

    Horizontally body-casted rhesus monkeys are used as an animal model in order to study the physiological changes known as cardiovascular deconditioning which occur during weightless conditions. No difference was found between the experimental and control animals in heart mitochondrial oxidative phosphorylation which indicates that no apparent changes occurred in the primary energy-producing system of the heart. A marked increase in cytochrome oxidase activity was observed in the casted primate heart mitochondria compared to controls, while a 25% decrease in respiratory substrate-supported calcium uptake was found in casted primate heart mitochondria compared to controls. Sacroplasmic reticulum isolated from the primate hearts revealed marked changes in calcium transport activities. It is concluded that the marked depression in cardiac sarcoplasmic reticulum functions indicates altered calcium homeostasis in the casted-primate heart which could be a factor in cardiovascular deconditioning.

  19. Electromagnetic continuous casting project: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Battles, J.E.; Rote, D.M.; Misra, B.; Praeg, W.F.; Hull, J.R.; Turner, L.R.; Shah, V.L.; Lari, R.J.; Gopalsami, N.; Wiencek, T.

    1988-10-01

    This report describes the work on development of an electromagnetic casting process for steel, which was carried out at Argonne National Laboratory between January 1985 and December 1987. This effort was concerned principally with analysis and design work on magnet technology, liquid metal feed system, coolant system, and sensors and process controllers. Experimentation primarily involved (1) electromagnetic studies to determine the conditions and controlling parameters for stable levitation and (2) feed-system studies to establish important parameters that control and influence fluid flow from the liquid metal source to the caster. 73 refs., 91 figs., 11 tabs.

  20. Development of Continuous Electrical Steel and Casting Technology of New Products

    Institute of Scientific and Technical Information of China (English)

    WANG Li-tao; DENG Chen-hong; DONG Mei; SHI Li-fa; ZHANG Jian-ping

    2012-01-01

    The development of continuous casting technology of electrical steel was analyzed. The technologies and products characteristics of conventional continuous casting, thin slab continuous casting and rolling, middle thin slab continuous casting and rolling and twin-roll thin strip were compared. Conventional continuous casting technology was widely adopted in producing electrical steel, thin slab continuous casting and rolling and middle thin slab contin- uous casting and roiling technology industrialized electrical steel~ and study of twin-roll thin strip casting technology was focused on fundamental experiments.

  1. THE EQUATION FOR THE CONTINUOUS INGOT SOLIDIFICATION PROCESS FOR CONTROL SYSTEMS OF CONTINUOUS CASTING CASTER MNLZ

    Directory of Open Access Journals (Sweden)

    I. A. Pugachev

    2013-01-01

    Full Text Available A process of heat transfer in continuous casting mould is considered. The substantiated equations predict shell growth, temperature distributions, solidification rates and can be used for continuous casters control systems.

  2. Convective Heat Transfer from Castings of Ice Roughened Surfaces in Horizontal Flight

    Science.gov (United States)

    Dukhan, Nihad; Vanfossen, G. James, Jr.; Masiulaniec, K. Cyril; Dewitt, Kenneth J.

    1995-01-01

    A technique was developed to cast frozen ice shapes that had been grown on a metal surface. This technique was applied to a series of ice shapes that were grown in the NASA Lewis Icing Research Tunnel on flat plates. Eight different types of ice growths, characterizing different types of roughness, were obtained from these plates, from which aluminum castings were made. Test strips taken from these castings were outfitted with heat flux gages, such that when placed in a dry wind tunnel, they could be used to experimentally map out the convective heat transfer coefficient in the direction of flow from the roughened surfaces. The effects on the heat transfer coefficient for parallel flow, which simulates horizontal flight, were studied. The results of this investigation can be used to help size heaters for wings, helicopter rotor blades, jet engine intakes, etc., or de-icing for anti-icing applications where the flow is parallel to the iced surface.

  3. Study on Compatibility between Converters and Casting Machines for Daily Steelmaking and Continuous Casting Scheduling

    Institute of Scientific and Technical Information of China (English)

    MA Feng-cai; ZHANG Qun

    2009-01-01

    In this paper, daily production scheduling is studied based on the Third Steelmaking Plant of Wuhan Iron and steel corporation (WISCO). To make sure the daily production plan is feasible, method of casting gToup is established, and the compatibility between two converters and three continuous casting devices in the Third Steelmaking Plant of WISCO is analyzed. The process flow chart of daily production scheduling is given in this paper. Then, algorithms and procedures for the simulation of daily production plan is developed. Using the actual data from the Third Steelmaking Plant, the feasible daily steelmaking plan and cast plan are given. The plan contains 7 groups of cast plan, figured out 54 converters, and a- bout 13,500 tons steel.

  4. Computational algorithms to simulate the steel continuous casting

    Science.gov (United States)

    Ramírez-López, A.; Soto-Cortés, G.; Palomar-Pardavé, M.; Romero-Romo, M. A.; Aguilar-López, R.

    2010-10-01

    Computational simulation is a very powerful tool to analyze industrial processes to reduce operating risks and improve profits from equipment. The present work describes the development of some computational algorithms based on the numerical method to create a simulator for the continuous casting process, which is the most popular method to produce steel products for metallurgical industries. The kinematics of industrial processing was computationally reproduced using subroutines logically programmed. The cast steel by each strand was calculated using an iterative method nested in the main loop. The process was repeated at each time step (Δ t) to calculate the casting time, simultaneously, the steel billets produced were counted and stored. The subroutines were used for creating a computational representation of a continuous casting plant (CCP) and displaying the simulation of the steel displacement through the CCP. These algorithms have been developed to create a simulator using the programming language C++. Algorithms for computer animation of the continuous casting process were created using a graphical user interface (GUI). Finally, the simulator functionality was shown and validated by comparing with the industrial information of the steel production of three casters.

  5. Mathematical Modeling and Microstructure Analysis of Low Carbon Steel Strips Produced by Horizontal Single Belt Casting (HSBC)

    Science.gov (United States)

    Ge, Sa; Chang, Sheng; Wang, Tong; Calzado, Luis E.; Isac, Mihaiela; Kozinski, Janusz; Guthrie, Roderick I. L.

    2016-06-01

    The horizontal single belt casting (HSBC) process has been proposed as an efficient, economical, and environmentally friendly alternative approach to the production of ferrous alloys. Low carbon steel strips were cast using the HSBC simulator apparatus to study the characteristics and properties of the as-cast steel strips. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were also performed. Numerical predictions were validated against experimental casting results. Microstructural analyses and as-cast surface texture studies were conducted on low carbon steels.

  6. Use of Numerical Simulations During Continuous Steel Casting

    Directory of Open Access Journals (Sweden)

    David DITTEL

    2010-12-01

    Full Text Available This paper describes numerical modeling of round billets solidification process during continuous steel casting. Emphasis is placed not only on the mathematical nature of transmission events that affect the casting billet (heat conduction, convection and radiation, but also the methods of solving thermal problems (analytical, numerical. The numerical methods are discussed in detail the finite element method and the method of networks that form the core of the most common commercially used simulation software for modeling the temperature fields at various technological processes. In the research was compiled its own sophisticated software - Tefis - solving the problems of temperature fields by using of an explicit (numerical method of networks. The actual solution is implemented using Fourier-Kirchhoff equation in differential form of enthalpy, which includes the velocity of solidified billet. By software Tefis are carried out a series of computer simulations and sensitivity analysis method to examine the effects of different levels of steel in a mould, different casting velocities, different temperatures above the liquidus temperature of steel and different intensity in the secondary cooling zone on the overall temperature field of continuously casted billets. Thus the calculated temperature fields, of declared steel marks, are subsequently confronted with the results of experimental measurements on real operating casting machine.

  7. Effects of low-frequency magnetic field on grain boundary segregation in horizontal direct chill casting of 2024 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Effects of low frequency electromagnetic field on grain boundary segregation in horizontal direct chill (HDC)casting process was investigated experimentally. The grain boundary segregation and microstructures of the ingots,which manufactured by conventional HDC casting and low frequency electromagnetic HDC casting were compared.Results show that low frequency electromagnetic field significantly refines the microstructures and reduces grain boundary segregation. Decreasing electromagnetic frequency or increasing electromagnetic intensity has great effects in reducing grain boundary segregation. Meanwhile, the governing mechanisms were discussed.

  8. Numerical Analysis of Secondary Cooling in Continuous Slab Casting

    Institute of Scientific and Technical Information of China (English)

    Kee-Hyeon Cho; Byung-Moon Kim

    2008-01-01

    In the present study, a numerical optimization program has been developed for predicting the optimal secondary cooling patterns in a continuous slab caster. Optimization strategy using Broydon-Fletcher-Goldfarb-Shanno (BFGS) method is carried out by determining the constant heat transfer coefficients in each spray zone, which could satisfy the casting conditions and metallurgical criteria specified by the engineer. From the present results, it is found that even a slight variation in the pouring temperature, allowable surface temperature, and casting speed could give rise to the changes in the cooling pattern throughout the spray zones.

  9. Simulation of the ingot extraction in the continuous casting process

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2011-07-01

    Full Text Available Cast ingot pulling speed is significantly affecting the nature of the resulting structure and the quality of the outer surface of the ingot. By introducing a variable algorithm for extraction of the ingot we may to some extent control the shape and location of the solid / liquid interface and temperature field in the cross-section of the ingot. The shape of the crystallization front, as well as its position relative to mold plays an important role in the process of continuous casting ingots of grey iron and affects the structure of the casting. In order to verify the impact of an algorithm on the shape and the location of solid / liquid interface, a number of simulations in ANSYS Fluent 12 were made, for determining the shape of crystallization front and temperature distribution on the cross-section of the ingot.

  10. Technical parameters in electromagnetic continuous casting of aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    李玉梅; 张兴国; 贾非; 姚山; 金俊泽

    2003-01-01

    The temperature field of aluminum ingot during electromagnetic continuous casting was calculated by the numerical method, and the effects of cooling water strength, position of the cooling water holes and pouring temperature as well as induction heat on casting speed, were studied. The results show that among the technical parameters the distance from the position of the cooling water holes to the bottom of the mold is the most important factor, whose change from 20mm to 15mm and from 15mm to 10mm causes the setting rate increasing respectively by 0.14mm/s and 0.3mm/s.The calculated results also agree with the experiment well. The simulation program can be used to determine technical parameters of electromagnetic casting of aluminum ingot effectively.

  11. Effect of low frequency electromagnetic field on microstructures and macrosegregation of horizontal direct chill casting aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    赵志浩; 崔建忠; 董杰; 张海涛; 张北江

    2004-01-01

    The influences of low frequency electromagnetic field on cast surface, microstructures and macrosegregation in horizontal direct chill(HDC) casting process were investigated experimentally. The cast surfaces, microstructures and macrosegregation of the ingots manufactured by conventional HDC and low frequency electromagnetic HDC casting were compared. The results show that low frequency electromagnetic field significantly improves the surface quality, refines the microstructures and reduces macrosegregation. Further more, increasing electromagnetic intensity or decreasing frequency is beneficial to the improvement. In the range of ampere-turns and frequency employed in the experiments, the optimum ampere-turns is found to be 10 000 A · turn and the frequency to be 30 Hz.

  12. Process Parameters of Manufacturing Single Crystal Copper by Heated Mold Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    XU Guangji; DING Zongfu; DING Yutian; KOU Shengzhong; LIU Guanglin; LI Wei

    2005-01-01

    The effect of process parameters on the surface quality of single crystal copper ingot was studied through experiment with a self-designed horizontal heated mould continuous casting apparatus, and the mechanism was analyzed. The results show that the process parameters affect the surface quality of pure copper ingot by affecting the position of the liquid-solid interface in the mould. The position of the liquid-solid interface in the mould must be controlled carefully in an appropriate range determined through experiments in order to gain a single crystal copper ingot with a high surface quality.

  13. 3D CFD Simulation of Horizontal Spin Casting of High Speed Steel Roll

    Science.gov (United States)

    Redkin, Konstantin; Balakin, Boris; Hrizo, Christopher; Vipperman, Jeffrey; Garcia, Isaac; University Of Pittsburgh Team; Whemco Collaboration; University Of Bergen Collaboration

    2013-11-01

    The present paper reports some preliminary results on the multiphase modeling of the melt behavior in the horizontal spinning chamber. Three-dimensional (3D) computational fluid dynamics (CFD) model of the high speed steel (HSS) melt was developed in a novel way on the base of volume-of-fluid technique. Preliminary 3D CFD of the horizontal centrifugal casting process showed that local turbulences can take place depending on the geometrical features of the ``feeding'' arm (inlet), its position relative to the chamber, pouring rates and temperatures. The distribution of the melt inside the mold is directly related to the melt properties (viscosity and diffusivity), which depend on the temperature and alloy composition. The predicted liquid properties, used in the modeling, are based on actual chemical composition analysis performed on different heats. Acknowledgement of WHEMCO and United Rolls Inc. for supporting the program. Special appreciation for Kevin Marsden.

  14. 40 CFR 420.60 - Applicability; description of the continuous casting subcategory.

    Science.gov (United States)

    2010-07-01

    ... continuous casting subcategory. 420.60 Section 420.60 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS IRON AND STEEL MANUFACTURING POINT SOURCE CATEGORY Continuous Casting Subcategory § 420.60 Applicability; description of the continuous casting subcategory....

  15. Dynamic Water Modeling and Application of Billet Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    LIU Wen-hong; XIE Zhi; JI Zhen-ping; WANG Biao; LAI Zhao-yi; JIA Guang-lin

    2008-01-01

    The continuous casting process is used for solidifying molten steel into semi-finished steel. The technology of secondary cooling is extremely important for output of the casting machine and billet quality. A dynamic water model was introduced, including solidification model in the secondary cooling, feedforward control strategy based on continuous temperature measurement in tundish, and feedback control strategy based on surface temperature measurement. The mathematical model of solidification process was developed according to the principle of solidification, and the solidification model was validated by measuring billet shell thickness through shooting nail and sulfur print. Primary water distribution was calculated by the solidification model according to procedure parameters, and it was adjusted by the other two control strategies online. The model was applied on some caster and billet quality was obviously improved, indicating that the dynamic water model is better than conventional ones.

  16. Flow of Steel in Mold Region During Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xing-guo; ZHANG Wen-xiao; JIN Jun-ze; J. W. Evans

    2007-01-01

    The particle image velocimetry (PIV) technique was used to study the fluid flow phenomena that occurred during continuous casting, using a water model with dimensions of 1 840 mm×280 mm. Two types of solidified shells, i.e., the smooth type and the coarse type, were used to characterize the dendrite in order to simulate different liquid-solid interfacial conditions. The influence of the nozzle angle and the immersion depth of nozzle, as well as the casting speed on the flow behavior was investigated quantitatively. The results were as follows: (1) There are two large recirculations above and below the fluid jet in the mold, respectively, under the smooth interface condition. However, in the case of the dendrite solidified shell, it was found that the flow velocity of the fluid decreased and more smaller vortices appeared in the upper region of the mold. (2) The angle and the immersion depth of nozzle are two important factors affecting the flow pattern, and they are also capable of bringing about the change in the flow direction. (3) The higher the casting speed, the higher are the jet stream and the impacting point on the narrow face. However, the high casting speed causes serious fluctuation of the meniscus, and correspondingly leads to various defects.

  17. Dynamic Soft Reduction for Continuously Cast Rail Bloom

    Institute of Scientific and Technical Information of China (English)

    CHEN Yong; LI Gui-jun; YANG Su-bo; ZHU Miao-yong

    2007-01-01

    Center porosity and centerline segregation in continuously cast bloom can be minimized by the well-known method of dynamic soft reduction. Metallurgical results of soft reduction previously employed in continuous bloom casting for heavy rail steel in Panzhihua Iron and Steel Group were not fully achieved because of the improper soft reduction process. Therefore, experiments for optimizing the process parameters of soft reduction for bloom were carried out. The results show that the proportion of the center porosity, which is less than 1.0, increases from 28.41% to 99.81%, while the proportion of the centerline segregation class increases from 40.91% to 100%, and the proportion of the central cavity increases from 92.05% to 100%, whereas the center carbon segregation index decreases from 1.17 to 1.05. The internal quality and the mechanical performance of the rails produced from continuously cast blooms meet the requirement of high-speed tracks of 350 km/h.

  18. Fluid Flow in Continuous Casting Mold with a Configured Nozzle

    Institute of Scientific and Technical Information of China (English)

    王镭; 沈厚发; 柳百成

    2004-01-01

    The influence of a configured nozzle on the turbulent fluid flow in a continuous casting mold was investigated using the simulation program Visual Cast, which used the finite difference method and the SIMPLER algorithm. CAD software was used to construct the complicated nozzle in the calculational region. The simulation accuracy was validated by comparison with the classic driven cavity flow problem. The simulation results agree well with water modeling experiments. The simulations show that the velocity distribution at the nozzle port is uneven and the jet faces downward more than the nozzle outlet. Simulations with a configured nozzle and the inlet velocity at the nozzle entrance give precise results and overcome the traditional difficulty in determining the nozzle outlet velocity.

  19. Control system of water flow and casting speed in continuous steel casting

    Science.gov (United States)

    Tirian, G. O.; Gheorghiu, C. A.; Hepuţ, T.; Chioncel, C.

    2017-05-01

    This paper presents the results of research based on real data taken from the installation process at Arcelor Mittal Hunedoara. Using Matlab Simulink an intelligent system is made that takes in data from the process and makes real time adjustments in the rate of flow of the cooling water and the speed of casting that eliminates fissures in the poured material from the secondary cooling of steel. Using Matlab Simulink simulation environment allowed for qualitative analysis for various real world situations. Thus, compared to the old method of approach for the problem of cracks forming in the crust of the steel in the continuous casting, this new method, proposed and developed, brings safety and precision in this complex process, thus removing any doubt on the existence or non-existence of cracks and takes the necessary steps to prevent and correct them.

  20. Material Properties of Various Cast Aluminum Alloys Made Using a Heated Mold Continuous Casting Technique with and without Ultrasonic Vibration

    Directory of Open Access Journals (Sweden)

    Mitsuhiro Okayasu

    2015-08-01

    Full Text Available This work was carried out to develop high-quality cast aluminum alloys using a new casting technology. For this purpose, commercial Al alloys were created by heated mold continuous casting (HMC with ultrasonic vibration (UV. With the HMC process, the grain size and the crystal orientation of the Al alloys were controlled, i.e., fine grains with a uniformly organized lattice formation. In addition, an attempt was made to modify the microstructural formation by cavitation. These microstructural characteristics made excellent mechanical properties. Using UV in the continuous casting process, more fine and spherical grains were slightly disordered, which was detected using electron backscattered diffraction. The mechanical properties of the UV HMC Al alloys were slightly higher than those for the related cast Al alloys without UV. Moreover, the severe vibration caused higher mechanical properties. The lattice and dislocation characteristics of the cast samples made with and without UV processes were analyzed systematically using electron backscattered diffraction.

  1. Non-metallic Inclusions in Continuously Cast Aluminum Killed Steels

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In aluminum killed steels, the size, shape, quantity and formation of non-metallic inclusions in ladle steel (before and after RH vacuum treatment) and in tundish as well as in slabs were studied by EPMA (Electron Probe Microanalysis) and by analyzing the total oxygen. The results showed that in the slabs the total oxygen was quite low and the inclusions discovered were mainly small-sized angular alumina inclusions. This indicates that most inclusions have been removed by floating out during the continuous casting process. In addition, the countermeasures were discussed to decrease the alumina inclusions in the slabs further.

  2. In-Situ Observation of Horizontal Centrifugal Casting using a High-Speed Camera

    Science.gov (United States)

    Esaka, Hisao; Kawai, Kohsuke; Kaneko, Hiroshi; Shinozuka, Kei

    2012-07-01

    In order to understand the solidification process of horizontal centrifugal casting, experimental equipment for in-situ observation using transparent organic substance has been constructed. Succinonitrile-1 mass% water alloy was filled in the round glass cell and the glass cell was completely sealed. To observe the movement of equiaxed grains more clearly and to understand the effect of movement of free surface, a high-speed camera has been installed on the equipment. The most advantageous point of this equipment is that the camera rotates with mold, so that one can observe the same location of the glass cell. Because the recording rate could be increased up to 250 frames per second, the quality of movie was dramatically modified and this made easier and more precise to pursue the certain equiaxed grain. The amplitude of oscillation of equiaxed grain ( = At) decreased as the solidification proceeded.

  3. Effect of liquid volume on the evolution of solidified structure in horizontal centrifugal casting

    Science.gov (United States)

    Esaka, H.; Kataoka, Y.; Shinozuka, K.

    2015-06-01

    Horizontal centrifugal casting process is widely applied for long products. However, it often has macro-segregation problems, such as band segregation. In order to understand solidification process in this process, in-situ observation using transparent substances has been performed. Here, the effect of liquid volume in the mold was investigated. Succinonitrile-water alloy was introduced in the glass cell and filling ratio of organic alloy was varied from 70 to 100 vol. % and the rotation rate was set to be 250 rpm. Equiaxed grains formed in case of low filling ratio. On the other hand, no equiaxed grain formed when the filling ratio was 100 vol. %. Strong fluid flow may be induced by the fluctuation of free surface and this may form equiaxed grains. However, when the area of free surface decreased with increasing filling ratio, the influence of free surface diminished and fluid flow was stabilized. Therefore, well-developed columnar zone grew and no equiaxed grains formed.

  4. CONTINUOUSLY-CYCLIC CASTING OF HOLLOW CYLINDER SLUGS OF HIGH-CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The analysis of castings formation is presented and the package of measures dircted on increase of stability of casting process is developed. Parametres of casting of hollow cylindrical billets by the method of directional solidification out of white high-chromium cast iron are defined.

  5. Effects of casting speed on microstructure and segregation of electromagnetically stirred Aluminum alloy in continuous casting process

    Institute of Scientific and Technical Information of China (English)

    LEE Dock-Young; KANG Suk-Won; CHO Duck-Ho; KIM Ki-Bae

    2006-01-01

    Recently, a semi-solid metal processing has been acknowledged as a cost-effective technique to be able to manufacture high quality product for the transportation industry.In this study a hypo-eutectic Al alloy was fabricated by means of an electromagnetic stirrer in continuous casting process and the microstructural change during solidification due to a fluid flow by electromagnetic stirring was examined.Due to the forced fluid flow during solidification a dendritic phase of primary α phase of Al alloy was turned into a globular phase, which can make the Al alloy get a thixotropic behavior in the semi-solid region.In order to establish the quantitative relationship between microstructure and the process parameters, the morphology shape, a silicon distribution and a size of primary α phase were observed according to casting speed in continuous casting machine.The primary α phase was turned into the degenerate dendrites approaching a spherical configuration with increasing casting speed.The fine-grained and equiaxed microstructure appeared at higher casting speed.A segregation behavior of Si element was declined with increasing casting speed and a very uniform distribution of Si element was observed on the billet at a casting speed of 600 mm·min-1.A thickness of the solidifying shell of the billet was shortened with increasing the casting speed.

  6. Characteristics of shell thickness in a slab continuous casting mold

    Institute of Scientific and Technical Information of China (English)

    Di-feng Wu; Shu-sen Cheng; Zi-jian Cheng

    2009-01-01

    The key to reduce shell breakout in the continuous casting process is to control shell thickness in the mold.A numerical simulation on the turbulent flow and heat transfer coupled with solidification in the slab mold using the volume of fluid (VOF) model and the enthalpy-porosity scheme was conducted and the emphasis was put upon the flow effect on the shell thickness profiles in longitudinal and transverse directions.The results show that the jet acts a stronger impingement on the shell of narrow face,which causes a zero-increase of shell thickness in a certain range near the impingement point.The thinnest shell on the slab cross-section locates primarily in the center of the narrow face,and secondly near the comer of the wide face.Nozzle optimization can obviously increase the shell thickness and make it more uniform.

  7. Cooling nozzles characteristics for numerical models of continuous casting

    Directory of Open Access Journals (Sweden)

    R. Pyszko

    2013-10-01

    Full Text Available Modelling the temperature field of a continuously cast strand is an important tool for the process diagnostics. The main preconditions for numerical simulation of the temperature field of the solidifying strand are correct boundary conditions, especially the surface condition in the secondary zone of the caster. The paper deals with techniques of determining the surface condition under cooling nozzles as well as their approximation and implementation into the model algorithm. Techniques used for laboratory measurements of both cold and hot spraying characteristics of water or water-air cooling nozzles are described. The relationship between the cold and hot characteristics was found. Implementation of such a dependence into the model algorithm reduces the duration and cost of laboratory measurements.

  8. Formation mechanism of internal cracks in continuously cast slab

    Institute of Scientific and Technical Information of China (English)

    Guosen Zhu; Xinhua Wang; Huixiang Yu; Jiongming Zhang; Wanjun Wang

    2004-01-01

    In order to make clear the formation mechanism of centerline cracks in continuously cast slabs, the form, distribution and other characteristics of the cracks were analyzed. The final solidification point, surface temperature of the slabs and strain in solidifying shell were investigated. The results were that: (1) Five relatively low temperature zones exist on slab surface below the three water spraying nozzles and near the two edges, respectively, which corresponds to the places of centerline cracks and triangle-zone cracks. (2) Centerline cracks and triangle-zone cracks occur because of weak secondary cooling, uneven cooling along slab width,and large variation of roll gap. (3) After minimizing the variation of roll gap and applying the new secondary cooling pattern, the occurring frequency of centerline and triangle-zone cracks minimizes to zero.

  9. Analysis of the quality renovated continuous steel casting roller

    Indian Academy of Sciences (India)

    J Viňáš; J Brezinová; A Guzanová

    2013-06-01

    This paper presents the possibility of restoration of worn contact surfaces of rollers for continuous casting of steel. Permanent effort of steel producers to extend the lifespan of these components requires the implementation of new filler materials or modifying technological renovation processes to reduce the economic costs. This matter seems to be very important for the world leaders in steel production, e.g., ArcelorMittal, Tata Steel, but also for smaller concerns such as Magnitogorsk Iron and Steel Works, Salzgitter, etc. Renovation of continuous steel casting rollers, made of X12Cr13 EN 10088-1-97, was realised using submerged arc surfacing technology. Worn surface of roller was machined and surfaced using one interlayer and two cover layers. The quality of deposited layers was verified using non-destructive and destructive tests. The influence of filler material on the tribological properties of contact surfaces of deposited layers was analysed by abrasive wear test. Studies were made in the influence of surfacing parameters on cladding metal mixing (mixed) with base metal and also influence of heat introduced by welding using metallographic analysis. The experiments confirmed very good wear resistance of the applied filler metal due to dispersion strengthening caused by finely dispersed carbides and nitrides in the weld coating. The measures to be taken into account in renovation of rollers using hard surfacing, as well as the development of research in this area were also given. The experiments have confirmed that parameters used are suitable for studying filler materials.

  10. Quality control for the continuous casting process using electromagnetic transducers

    Directory of Open Access Journals (Sweden)

    I.S. Kim

    2008-12-01

    Full Text Available Purpose: The continuous casting process is controlled automatically because various sensors and control unitsare connected to the mold and lower tundish roll. The solidification point in the process has a major factor onthe quality of products, but the point has been predicted depending on the inaccurate calculated results from acomputer simulation until now. Therefore, the objective of this paper is to develop the EMAT sensors for themeasurement of the solidification point made by a through transmission technique based on the relationshipbetween ultrasonic speed and measured temperature.Design/methodology/approach: The EMAT sensor is composed of an Elongated Spiral (ES forming an eddycurrent and a permanent magnetic core generating a static magnetic field. ES coils of the sensor to measure0.08mm, 0.2mm and 0.45mm as solidification points were employed respectively. Probes for receiving andtransmitting which included 4 permanent magnets measuring 5 ×5 ×10mm, were placed together in one unit.Each coil was used to magnetic cores measuring 0.08mm and 0.45mm wound around it forty three times. TheAI 75 ×75mm and 75 ×100mm simulators to identify whether the solidification point can be detected using anEMAT sensor, were machined with 2mm, 4mm, 8mm, 16mm and 32mm holes in diameter respectively.Findings: The electromagnetic interaction decreases in a high sphere of lift-off. Solidification point in acontinuous casting processing could be detected through a series of tests with the use of a fabricated probe andthe amplitude extent of ultrasonic wave decreases as the hole diameter of the simulators increases, Furthermore,the sensor developed is useful for measuring things such as lift-off.Research limitations/implications: A considerable amount of time and energy for miniaturization of the sensorand construction of an on-line system for a field installation should be saved by reducing mistake ratio andcurtailing unnecessary processes

  11. Orthogonal tests of copper-clad aluminum bimetal continuous casting by nitrogen pressure core-filling

    National Research Council Canada - National Science Library

    Xue Zhiyong Liang He Yu Wanhua Wu Chunjing

    2013-01-01

    ... temperature, continuous casting speed and nitrogen pressure on the performance of composite rods. Results showed that nitrogen pressure is the most important factor in influencing the surface quality...

  12. Continuous measurements of discharge from a horizontal acoustic Doppler current profiler in a tidal river

    NARCIS (Netherlands)

    Hoitink, A.J.F.; Buschman, F.A.; Vermeulen, B.

    2009-01-01

    Acoustic Doppler current profilers (ADCPs) can be mounted horizontally at a river bank, yielding single-depth horizontal array observations of velocity across the river. This paper presents a semideterministic, semistochastic method to obtain continuous measurements of discharge from horizontal ADCP

  13. The thermal distortion of continuous-casting billet molds

    Science.gov (United States)

    Samarasekera, I. V.; Anderson, D. L.; Brimacombe, J. K.

    1982-03-01

    Preliminary mathematical analyses involving plate bending theory and two-dimensional elastic calculations have revealed that the dominant component contributing to the distortion of continuous-casting billet molds is thermal expansion in the transverse directions. A three-dimensional, elasto-plastic, finite-element analysis of the mold wall has then shown that localized yielding initiates in a region close to the meniscus. The plastic flow is a result of the high thermal stresses induced by the geometric restraint to bending coupled with the locally high temperatures. The resultant distortion profile of the mold down the centerline of a face exhibits a maximum outward bulge of 0.1 to 0.3 mm, which is bounded above by a region of negative taper (1˜2 pct/m) and below by a region of positive taper (˜0.4 pct/m). Measurements of mold wall movement in an operating billet caster using linear displacement transducers compare favorably with model predictions, except in the meniscus region. Case studies of several industrial billet molds have shown that lowering the meniscus level with respect to the location of constraints, or modifying the method of support of the mold tube within its housing so as to reduce the restraint to thermal expansion in the meniscus region, may minimize the extent of permanent distortion. Also, wall thickness can have a significant effect on thermal distortion. Increasing wall thickness results in an increase in both peak wall temperatures and thermal gradients. The former increases the local distortion while the latter causes higher thermal stress levels and possibly permanent distortion. Of the casting variables that can be manipulated to major advantage, cooling water flow rate is the most important. Increasing the water velocity reduces mold wall temperatures, as well as both the total and permanent distortion of the wall.

  14. Mathematical model of heat transfer for bloom continuous casting

    Institute of Scientific and Technical Information of China (English)

    Qing Liu; Liangzhou Wang; Liqiang Zhang; Liguo Cao; Xiuzhong Ding; Mei Liang; Yongge Qi

    2008-01-01

    A mathematical model for heat transfer during solidification in continuous casting of automobile steel, was established on researching under the influence of the solidifying process of bloom quality of CCM in the EAF steelmaking shop, at Shijiazhuang Iron and Steel Co. Ltd. Several steel grades were chosen to research, such as, 40Cr and 42CrMo. According to the results of the high temperature mechanical property tests of blooms, the respective temperature curves for controlling the solidification of differem steels were acquired, and a simulating software was developed. The model was verified using two methods, which were bloom pin-shooting and surface strand temperature measuring experiments. The model provided references for research on the solidifying proc-ess and optimization of a secondary cooling system for automobile steel. Moreover, it was already applied to real production. The calculated temperature distribution and solidification trend of blooms had offered a reliable theory for optimizing the solidifying process of blooms, increasing withdrawal speed, and improving bloom quality. Meanwhile, a new secondary cooling system was designed to optimize a secondary cooling water distribution, including choice and arrangements of nozzles, calculation of cooling water quantity, and so on.

  15. Transport and Entrapment of Particles in Steel Continuous Casting

    Science.gov (United States)

    Thomas, Brian G.; Yuan, Quan; Mahmood, Sana; Liu, Rui; Chaudhary, Rajneesh

    2013-08-01

    A particle-capture model based on local force balances has been developed, implemented into computational models of turbulent fluid flow and particle transport, and applied to simulate the entrapment of slag inclusions and bubbles during the continuous casting of steel slabs. Turbulent flow of molten steel is computed in the nozzle and mold using transient computational fluid flow models, both with and without the effects of argon gas injection. Next, the transport and capture of many particles are simulated using a Lagrangian approach. Particles touching the dendritic interface may be pushed away, dragged away by the transverse flow, or captured into the solidifying shell according to the results of a local balance of ten different forces. This criterion was validated by reproducing experimental results in two different systems. The implications of this criterion are discussed quantitatively. Finally, the fluid flow/particle transport model results and capture criterion are applied together to predict the entrapment distributions of different sized particles in a typical slab caster. More large particles are safely removed than small ones, but the entrapment rate into the solidifying shell as defects is still very high.

  16. Thermomechanical Behavior in Continuous Bloom Casting with Different Mold Tapers

    Institute of Scientific and Technical Information of China (English)

    LUO Xin; CHEN Yong; SHEN Houfa

    2008-01-01

    A two-dimensional finite element model was used to analyze the thermal and mechanical behavior dunng solidification of the strand in a continuous bloom casting mold.The coupled heat transfer and defermation were analyzed to simulate the formation of the air gap between the mold and the strand.The model was used to investigate the influence of mold taper on the temperature and stress distributions in the strand.The results show that the air gap mainly forms around the strand corner,causing a hoRer and thinner solidifying shell in this region.The mold taper partially compensates for the strand shell shnnkage and reduces the infiuence of the air gap on the heat transfer.The mold taper compresses the shell and changes the stress state around the stmnd comer region.As the strand moves down into the mold,the mold constraint causes compressive stress beneath the comer surface.which reduces the hot tear that forms on the strand.

  17. Forming Conditions and Neural Network Control of Continuously Directional Microstructure in Directional Solidification Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    Directional solidification continuous casting (DSCC) process is a new manufacturing technology for metal- lic materials which combines advantages of both directional solidification technology and continuous casting technolo- gy. Unlimited long shaped metal with directionally solidifying microstructure can be produced by this process. It is experimentally shown that controlling condition of stable and continuous growth of single crystal structure means the precise control of the location of the S/L interface, which is affected and determined by seven process parameters. Moreover, these parameters are also interacted each other, so the disturbance of any parameters may cause the fail- ure of controlling of S/L interface. In this paper, on the basis of analyzing the forming conditions of continuously di- rectional microstructures in DSCC process, the control model of DSCC procedure by neural network control (NNC) method was proposed and discussed. Combining with the experiments, we first used the computer to simulate the effects of the solidification parameters on destination control variable (S/L interface) and the interactions among these parameters during DSCC procedure. Secondly many training samples necessary for neural network calculation can be obtained through the simulation. Moreover, these samples are inputted into neural network software (NNs) and trained, then the control model can be built up.

  18. Mathematical Modelling of Particle Movement Ahead of the Solid-liquid Interface in Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Whether the particle will be trapped by the solid-liquid interface or not is dependent on its moving behavior ahead of theinterface, so a mathematical model has been developed to investigate the movement of the particle ahead of the solid-liquidinterface. Based on the theory for the boundary layer, the fluid velocity field near the solid-liquid interface was obtained, andthe trajectories of particles were calculated by the equations of motion for particles. In this model, the drag force, the addedmass force, the buoyance force, the gravitational force, the Saffman force and the Basset history force are considered. Theresults show that the behavior of the particle ahead of the solid-liquid interface is affected by the physical property of theparticle and fluid flow. And in the continuous casting process, if it moves in the stream directed upward or downward nearvertical solid-liquid interface or in the horizontal flow under the solid-liquid interface, the particle with the diameter from 5μmto 60 μm can reach the solid-liquid interface. But if it moves in horizontal flow above the solid-liquid interface, only theparticle with the diameter from 5μm to 10μm can reach the solid-liquid interface.

  19. Multiphysics modeling of the steel continuous casting process

    Science.gov (United States)

    Hibbeler, Lance C.

    This work develops a macroscale, multiphysics model of the continuous casting of steel. The complete model accounts for the turbulent flow and nonuniform distribution of superheat in the molten steel, the elastic-viscoplastic thermal shrinkage of the solidifying shell, the heat transfer through the shell-mold interface with variable gap size, and the thermal distortion of the mold. These models are coupled together with carefully constructed boundary conditions with the aid of reduced-order models into a single tool to investigate behavior in the mold region, for practical applications such as predicting ideal tapers for a beam-blank mold. The thermal and mechanical behaviors of the mold are explored as part of the overall modeling effort, for funnel molds and for beam-blank molds. These models include high geometric detail and reveal temperature variations on the mold-shell interface that may be responsible for cracks in the shell. Specifically, the funnel mold has a column of mold bolts in the middle of the inside-curve region of the funnel that disturbs the uniformity of the hot face temperatures, which combined with the bending effect of the mold on the shell, can lead to longitudinal facial cracks. The shoulder region of the beam-blank mold shows a local hot spot that can be reduced with additional cooling in this region. The distorted shape of the funnel mold narrow face is validated with recent inclinometer measurements from an operating caster. The calculated hot face temperatures and distorted shapes of the mold are transferred into the multiphysics model of the solidifying shell. The boundary conditions for the first iteration of the multiphysics model come from reduced-order models of the process; one such model is derived in this work for mold heat transfer. The reduced-order model relies on the physics of the solution to the one-dimensional heat-conduction equation to maintain the relationships between inputs and outputs of the model. The geometric

  20. Effect of Carbon Properties on Melting Behavior of Mold Fluxes for Continuous Casting of Steels

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    During continuous casting of steel, the properties of mold fluxes strongly affect the casting performance,steel quality and environment of casting operation. The high temperature microscopy technique was used to investigate the melting behaviour of mold fluxes, and drip test method was used to determine their melting rate. The results showed that free carbon is a dominant factor in governing the melting behaviour of fluxes, and the melting rate is increased with increasing carbon reactivity and decreasing carbon content.

  1. Effect of nozzle outlet angle on flow and temperature field in a slab continuous casting mould

    Directory of Open Access Journals (Sweden)

    L. Sowa

    2011-04-01

    Full Text Available The mathematical and numerical simulation model of the growth of the solid metal phase within a continuous cast slab is presented in thispaper. The problem was treated as a complex one. The velocity fields are obtained by solving the momentum equations and the continuityequation, whereas the thermal fields are calculated by solving the conduction equation with the convection term. One takes intoconsideration in the mathematical model the changes of thermophysical parameters depending on the temperature and the solid phasevolume fractions in the mushy zone. The problem was solved by the finite element method. A numerical simulation of the cast slabsolidification process was made for different cases of continuous casting mould pouring by molten metal. The effect of nozzle outlet angle on the velocity fields in liquid phase and the solid phase growth kinetics of the cast slab were investigated, because these magnitudes have essential an influence on high-quality of a continuous steel cast slab.

  2. Study of Solidification of Continuously Cast Steel Round Billets Using Numerical Modelling

    Directory of Open Access Journals (Sweden)

    Tkadlečková M.

    2016-03-01

    Full Text Available The paper is dedicated to the verification of solidification of continuously cast round steel billets using numerical modelling based on the finite element method. The aim of numerical modelling is to optimize the production of continuously cast steel billets of round format. The paper describes the pre-processing, processing and post-processing phases of numerical modelling. Also, the problems with determination of the thermodynamic properties of materials and the heat transfer between the individual parts of the casting system, including the definition of the heat losses along the casting strand in the primary and secondary cooling, were discussed. The first results of numerical simulation show the so-called thermal steady state of continuous casting. The temperature field, the metallurgical length and the thickness of the shell at the end of the mould were predicted. The further research will be concentrated on the prediction the risk of the cracks and the porosity based on the different boundary conditions.

  3. BP Neural Network of Continuous Casting Technological Parameters and Secondary Dendrite Arm Spacing of Spring Steel

    Institute of Scientific and Technical Information of China (English)

    HANG Li-hong; WANG Ai-guo; TIAN Nai-yuan; ZHANG Wei-cun; FAN Qiao-li

    2011-01-01

    The continuous casting technological parameters have a great influence on the secondary dendrite arm spacing of the slab, which determines the segregation behavior of materials. Therefore, the identification of technological parameters of continuous casting process directly impacts the property of slab. The relationships between continuous casting technological parameters and cooling rate of slab for spring steel were built using BP neural network model, based on which, the relevant secondary dendrite arm spacing was calculated. The simulation calculation was also carried out using the industrial data. The simulation results show that compared with that of the traditional method, the absolute error of calculation result obtained with BP neural network model reduced from 0. 015 to 0. 0005, and the relative error reduced from 6, 76 % to 0.22 %. BP neural network model had a more precise accuracy in the optimization of continuous casting technological parameters.

  4. Modeling on Fluid Flow and Inclusion Motion in Centrifugal Continuous Casting Strands

    Science.gov (United States)

    Wang, Qiangqiang; Zhang, Lifeng; Sridhar, Seetharaman

    2016-08-01

    During the centrifugal continuous casting process, unreasonable casting parameters can cause violent level fluctuation, serious gas entrainment, and formation of frozen shell pieces at the meniscus. Thus, in the current study, a three-dimensional multiphase turbulent model was established to study the transport phenomena during centrifugal continuous casting process. The effects of nozzle position, casting and rotational speed on the flow pattern, centrifugal force acting on the molten steel, level fluctuation, gas entrainment, shear stress on mold wall, and motion of inclusions during centrifugal continuous casting process were investigated. Volume of Fluid model was used to simulate the molten steel-air two-phase. The level fluctuation and the gas entrainment during casting were calculated by user-developed subroutines. The trajectory of inclusions in the rotating system was calculated using the Lagrangian approach. The results show that during centrifugal continuous casting, a large amount of gas was entrained into the molten steel, and broken into bubbles of various sizes. The greater the distance to the mold wall, the smaller the centrifugal force. Rotation speed had the most important influence on the centrifugal force distribution at the side region. Angular moving angle of the nozzle with 8° and keeping the rotation speed with 60 revolutions per minute can somehow stabilize the level fluctuation. The increase of angular angle of nozzle from 8 to 18 deg and rotation speed from 40 to 80 revolutions per minute favored to decrease the total volume of entrained bubbles, while the increase of distance of nozzle moving left and casting speed had reverse effects. The trajectories of inclusions in the mold were irregular, and then rotated along the strand length. After penetrating a certain distance, the inclusions gradually moved to the center of billet and gathered there. More work, such as the heat transfer, the solidification, and the inclusions entrapment

  5. EXPERIMENTAL RESEARCH AND NUMERICAL SIMULATION OF MOLD TEMPERATURE FIELD IN CONTINUOUS CASTING OF STEEL

    Institute of Scientific and Technical Information of China (English)

    X.S. Zheng; M.H. Sha; J.Z. Jin

    2006-01-01

    Mold is the heart of the continuous casting machine. Heat transfer and solidification in a watercooled mold are the most important factors during the continuous casting of steel. For studying the temperature distribution of a mold wall, a simulated apparatus of mold was designed and experiments were performed by it. The measured results indicated that the mold wall temperature approaches the temperature of cooling-water. An equivalent thermal-conductivity coefficient was proposed and deduced on the basis of the conclusion of the experiments. This coefficient was applied to solve the heat transfer between the melt and cooling water, and to characterize the heat transfer capacity of the mold. By this equivalent thermal-conductivity coefficient, it is very easy and convenient to numerically simulate the solidification process of continuous casting. And the calculation results are in agreement with the experiments. The effects of casting speed and water flow rate on the mold temperature field were also discussed.

  6. A Thermal Simulation Method for Solidification Process of Steel Slab in Continuous Casting

    Science.gov (United States)

    Zhong, Honggang; Chen, Xiangru; Han, Qingyou; Han, Ke; Zhai, Qijie

    2016-10-01

    Eighty years after the invention of continuous cast of steels, reproducibility from few mm3 samples in the laboratory to m3 product in plants is still a challenge. We have engineered a thermal simulation method to simulate the continuous casting process. The temperature gradient ( G L ) and dendritic growth rate ( v) of the slab were reproduced by controlling temperature and cooling intensity at hot and chill end, respectively, in our simulation samples. To verify that our samples can simulate the cast slab in continuous casting process, the heat transfer, solidification structure, and macrosegregation of the simulating sample were compared to those of a much larger continuous casting slab. The morphology of solid/liquid interface, solidified shell thickness, and dendritic growth rate were also investigated by in situ quenching the solidifying sample. Shell thickness ( δ) determined by our quenching experiment was related to solidification time ( τ) by equation: δ = 4.27 × τ 0.38. The results indicated that our method closely simulated the solidification process of continuous casting.

  7. Niobium carbide and tin precipitation in continuously cast microalloyed steels

    Science.gov (United States)

    Stock, Julian

    With high yield strength, toughness and good weldability, microalloyed steels are widely used in the automotive, pipeline and transportation industries. Microalloying elements such as niobium (Nb), titanium (Ti) and vanadium (V) in concentrations of less than 0.1 wt. pct. are typical. For optimal benefits in the final product, it is usually desired for Ti to form fine precipitates during and after solidification and for Nb to be in solution prior to hot-rolling. Vanadium precipitates at lower temperatures and is less involved in the solidification/casting process. In one aspect of the investigation, the effects of cooling rate on the titanium nitride (TiN) precipitation size distribution were investigated in a Ti-added low-carbon steel. Prior research reported an inverse relationship between the average TiN precipitation size and the post-solidification cooling rate and the present work was undertaken to examine this behavior over a wider range of cooling rates. Using the GleebleRTM 3500's casting simulation capabilities along with controlled cooling rates, the TiN precipitation behavior in thick-slab, thin-slab and thin-strip material was simulated using a commercially produced 0.04C, 1.23Mn steel with near-stoichiometric Ti and N levels. Transmission electron microscopy (TEM) investigation of carbon extraction replicas was carried out to characterize the influence of cooling rates on precipitate size distributions. Decreasing particle sizes with increasing cooling rates were found. Average particle sizes as low as 6.7 nm were present in thin-strip simulations and might be of interest, as fine particles could contribute to strengthening of rapidly cooled steels. In a second aspect of the investigation, niobium carbide (NbC) precipitation during the compact strip production (CSP) process was investigated in two Nb-added low-carbon steels. Instead of industrial sampling, the GleebleRTM was used for casting simulations using two CMn(Nb) steels with high and low- Nb

  8. Solidification Structure of Continuous Casting Large Round Billets under Mold Electromagnetic Stirring

    Institute of Scientific and Technical Information of China (English)

    Tao SUN; Feng YUE; Hua-jie WU; Chun GUO; Ying LI; Zhong-cun MA

    2016-01-01

    The solidification structure of a continuous casting large round billet was analyzed by a cellular-automaton-finite-element coupling model using the ProCAST software.The actual and simulated solidification structures were compared under mold electromagnetic stirring (MEMS)conditions (current of 300 A and frequency of 3 Hz).There-after,the solidification structures of the large round billet were investigated under different superheats,casting speeds,and secondary cooling intensities.Finally,the effect of the MEMS current on the solidification structures was obtained under fixed superheat,casting speed,secondary cooling intensity,and MEMS frequency.The model accurately simulated the actual solidification structures of any steel,regardless of its size and the parameters used in the continuous casting process.The ratio of the central equiaxed grain zone was found to increase with decreasing su-perheat,increasing casting speed,decreasing secondary cooling intensity,and increasing MEMS current.The grain size obviously decreased with decreasing superheat and increasing MEMS current but was less sensitive to the casting speed and secondary cooling intensity.

  9. The ‘full sleeve’ application in the horizontal cold-chamber machine for pressure die casting of aluminium alloys

    Directory of Open Access Journals (Sweden)

    Z. Konopka

    2008-04-01

    Full Text Available The ‘full sleeve’ construction has been designed and accomplished in the horizontal cold-chamber pressure die casting machine. Main part of this solution is a counter plunger placed in a movable die half which allows for full filling of the shot sleeve and precisely fixes the metal quantity needed for casting. The purpose of this new construction solution is mainly the reduction of the casting porosity caused by air entrapment and the improvement of both castability and accuracy of the die cavity reproduction. For such a redesigned machine there have been performed examinations consisting in pressure casting of AlSi9Cu alloy (EN AC-46000 at varying plunger velocity in the second stage of injection and varying intensification pressure. The alloy castability (the die filling ability has been measured for each parameter setting. For the purpose of comparison, similar measurements have been performed also for the conventional system without a counter plunger. The castability examination has been done by means of a specially designed die with an impression of a trial casting of variable wall thickness. The experiments have been held according to the assumed factor design 22, what allowed for determining the mathematical models describing the influence of die filling parameters on the castability and the die cavity reproduction level. Both alternatives of the experiment confirmed the positive influence of plunger velocity and intensification pressure increase on the improvement of castability, the measure of the latter being the filled length of the impression. Applying of the new ‘full sleeve’ solution has improved castability for each experiment by about 20% as compared with conventional alternative. Castability in the ‘full sleeve’ system has been increased even for low values of plunger velocity and intensification pressure. For both alternative systems the influence of plunger velocity has been found, as an average, by four times

  10. Effect of Electromagnetic Frequency on Microstructures of Continuous Casting Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The relationship between electromagnetic frequency and microstructures of continuous casting aluminum alloyswas studied. 7075 aluminum alloy ingot of 100 mm in diameter was produced by electromagnetic continuouscasting process, the microstructures of as-cast ingot was examined by scanning electron microscopy (SEM) equippedwith energy dispersive spectrometer (EDS). The results showed that electromagnetic frequency greatly influencedsegregation and microstructures of as-cast ingot, and product quality can be guaranteed by the application of aproper frequency. Electromagnetic frequency plays a significant role in solute redistribution; Iow frequency is moreefficient for promoting solution of alloying elements.

  11. Effect of electromagnetic field on macrosegregation of continuous casting 7075 alloy

    Institute of Scientific and Technical Information of China (English)

    张北江; 崔建忠; 路贵民; 张勤; 班春燕

    2003-01-01

    The effect of electromagnetic field on macrosegregation of continuous casting aluminum alloy was stud-ied. 7075 aluminum alloy ingot with diameter of 200 mm was produced by electromagnetic casting. Magnitude of coilcurrent was varied from 100 A to 600 A, and frequency from 10 Hz to 100 Hz. Variation of element content along theradius of ingot was examined by means of chemical analysis. The results show that electromagnetic casting processcan effectively reduce the macrosegregation, and electromagnetic frequency has a great influence on element distribu-tion along the radius of ingot. When frequency is 30 Hz, macrosegregation is eliminated completely.

  12. Horizontal

    Institute of Scientific and Technical Information of China (English)

    ZHONG; Chunping

    2005-01-01

    [1]Wu, H., Bochner technique in differential geometry, Advance in Math. (in Chinese), 1981, 10(1): 57-76.[2]Morrow, J., Kodaira, K., Complex Manifolds, New York: Holt, Rinehart & Winston, 1971.[3]Abate, M., Aikou, T., Patrizio, G., Preface for Complex Finsler Geometry, Cont. Math., Vol. 196, Providence,RI: Amer. Math. Soc., 1996, 97-100.[4]Abate, M., Patrizio, G., Finsler Metrics-A global approach with applications to geometric function theory,Lecture Notes in Mathematics, Vol. 1591, Bedin: Springer-Verlag, 1994.[5]Antonelli, P. L., Lackey, B.(eds.), The Theory of Finslerian Laplacians and Applications, MAIA 459, Dordrecht:Kluwer Academic Publishers, 1998.[6]Bao, D., Lackey, B., A Hodge decomposition theorem for Finsler spaces, C. R. Acad. Sci. Paris, t. 323, Serie 1,1996, 51-56.[7]Munteanu, O., Weitzenbock formulas for horizontal and vertical Laplacians, Houston Journal of Mathematics,2003, 29(4): 889-900.[8]Faran, J. J., The equivalence problem for complex Finsler Hamiltonians, Cont. Math.,Vol. 196, Providence, RI:Amer. Math. Soc., 1996, 133-144.[9]Kobayashi, S., Complex Finsler vector bundles, Cont. Math., Vol. 196, Providence, RI: Amer. Math. Soc.,1996,145-153.[10]Aikou, T., On complex Finsler manifolds, Rep. Fac. Sci. Kagoshima Univ. (Math. Phys. & Chem.), 1991, 24:9-25.

  13. Erosion Effect of Molten Steel on Carbon Containing Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    LI Hongxia; YANG Bin; LIU Guoqi; CHENG Hepeng

    2007-01-01

    The erosion resistance of carbon containing refractories for continuous casting to molten steel was investigated by means of simulative erosion test and examining used refractories.Decolonization and reaction between molten steel and decolonization layer are main erosion process of carbon containing refractories by1 molten steel.The reactions between molten steel and oxide in refractories determine the thickness of decarbonization layer A dense layer formation on the working surface contacting with molten steel during casting will suppress decarbonization and erosion process.

  14. Thermo-mechanical modeling of dendrite deformation in continuous casting of steel

    OpenAIRE

    Domitner, Josef; Drezet, Jean-Marie; Wu, M.; Ludwig, Andreas

    2012-01-01

    In the field of modern steelmaking, continuous casting has become the major manufacturing process to handle a wide range of steel grades. An important criterion characterizing the quality of semi-finished cast products is the macrosegregation forming at the centre of these products during solidification. The deformation induced interdendritic melt flow has been identified as the key mechanism for the formation of centreline segregation. Bulging of the solidified strand shell causes deformatio...

  15. 40 CFR Table 12 to Subpart Wwww of... - Data Requirements for New and Existing Continuous Lamination Lines and Continuous Casting Lines...

    Science.gov (United States)

    2010-07-01

    ... Continuous Lamination Lines and Continuous Casting Lines Complying With a Lbs/Ton Organic HAP Emissions Limit... PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES National Emissions Standards for Hazardous Air Pollutants:...

  16. Thermo-mechanical modeling of dendrite deformation in continuous casting of steel

    Science.gov (United States)

    Domitner, J.; Drezet, J.-M.; Wu, M.; Ludwig, A.

    2012-07-01

    In the field of modern steelmaking, continuous casting has become the major manufacturing process to handle a wide range of steel grades. An important criterion characterizing the quality of semi-finished cast products is the macrosegregation forming at the centre of these products during solidification. The deformation induced interdendritic melt flow has been identified as the key mechanism for the formation of centreline segregation. Bulging of the solidified strand shell causes deformation of the solidifying dendrites at the casting's centre. Hence, a fundamental knowledge about the solid phase motion during casting processes is crucial to examine segregation phenomena in detail. To investigate dendritic deformation particularly at the strand centre, a thermo-mechanical Finite Element (FE) simulation model is built in the commercial software package ABAQUS. The complex dendritic shape is approximated with a conical model geometry. Varying this geometry allows considering the influence of different centreline solid fractions on the dendrite deformation. A sinusoidal load profile is used to describe bulging of the solid which deforms the dendrites. Based on the strain rates obtained in the FE simulations the dendrite deformation velocity perpendicular to the casting direction is calculated. The velocity presented for different conditions is used as input parameter for computational fluid dynamics (CFD) simulations to investigate macrosegregation formation inside of a continuous casting strand using the commercial software package FLUENT.

  17. Water modeling of mold powder entrapment in slab continuous casting mold

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The optimal parameters were determined by the water modeling of slab casting. It was found that there are mainly three types of mold powder entrapment in slab continuous casting, i.e., the entrapment caused by the shearing flow near the narrow face of mold, the entrapment caused by vortexes around the submerged entry nozzle (SEN), and the entrapment caused by the Ar bubbling.Both the velocity of the surface flow and the level fluctuation of the liquids are enlarged with increasing the casting speed, reducing the submersion depth of SEN, decreasing the downward angles of the nozzle outlets, and increasing the Ar flowrate, all of which increase the tendency of mold powder entrapment. Among the four above-mentioned factors, casting speed has the largest effect.

  18. Computational and Experimental Study of the Transient Transport Phenomena in a Full-Scale Twin-Roll Continuous Casting Machine

    Science.gov (United States)

    Xu, Mianguang; Li, Zhongyang; Wang, Zhaohui; Zhu, Miaoyong

    2017-02-01

    To gain a fundamental understanding of the transient fluid flow in twin-roll continuous casting, the current paper applies both large eddy simulation (LES) and full-scale water modeling experiments to investigate the characteristics of the top free surface, stirring effect of the roll rotation, boundary layer fluctuations, and backflow stability. The results show that, the characteristics of the top free surface and the flow field in the wedge-shaped pool region are quite different with/without the consideration of the roll rotation. The roll rotation decreases the instantaneous fluctuation range of the top free surface, but increases its horizontal velocity. The stirring effect of the roll rotating makes the flow field more homogenous and there exists clear shear flow on the rotating roll surface. The vortex shedding induced by the Kármán Vortex Street from the submerged entry nozzle (SEN) causes the "velocity magnitude wave" and strongly influences the boundary layer stability and the backflow stability. The boundary layer fluctuations or the "velocity magnitude wave" induced by the vortex shedding could give rise to the internal porosity. In strip continuous casting process, the vortex shedding phenomenon indicates that the laminar flow can give rise to instability and that it should be made important in the design of the feeding system and the setting of the operating parameters.

  19. REVISED k-ε TURBULENCE MODEL IN ELECTROMAGNETIC CONTINUOUS CASTING OF MELT

    Institute of Scientific and Technical Information of China (English)

    H.F. Huo; B.K. Li

    2003-01-01

    The research is motivated by the ongoing the electromagnetic continuous casting of molten metal. The revised k-ε model considering the effect of magnetic field application was derived. The specific model equations for the electromagnetic braking were used to calculate the velocity distribution in the continuous casting mold of steel. The results show that the revised k-ε model considering the effect of magnetic field application tends to suppress the production of turbulence and difference between the conventional and revised k-ε model is small.

  20. LATTICE BGK MODEL SIMULATION OF ASYMMETRIC FLOW INSIDE A CONTINUOUS SLAB CASTING MOLD

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiao-jun; SHEN Hou-fa

    2006-01-01

    The incompressible lattice Bhatnager-Gross-Krook (BGK) model of computational fluid dynamics, from which the unsteady incompressible Navier-Stokes equations can be exactly derived with the limit of small Mach number, was established in continuous casting mold. An asymmetric flow pattern in the two-dimensional central plane of continuous slab casting mold was simulated, and the flow pattern is not stationary but changes over frequently if the Reynolds number is larger than 3000 or so. The results are found to be in excellent agreement with previous experimental results.

  1. The optimisation of the viscosity of lubricating slags used in the continuous casting of steel

    Science.gov (United States)

    Gheorghiu, Csaba Attila; Hepuť, Teodor; Popa, Erika

    2016-06-01

    In the steel continuous casting process, the mould lubrication has a very important technological role, with direct effects on the continuous cast blank quality. The lubrication process is directly influenced by the synthetic flux viscosity (slag thickness), which is determined on its turn by the chemical composition and the temperature. The researches made aimed to establish some correlation relationships between the viscosity, chemical composition and temperature, analytically and graphically expressed, by processing the data in the Matlab program. Based on these correlations the best chemical compositions of the lubrication fluxes are established.

  2. Integrated Auto-Tuning PID Control of Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    PID controllers were used for the hydraulic servo system of sliding gate and the tundish weight control system in continuous caster. These two loops were synthesized in mould level controller based on model reduction and internal model control strategy. Satisfactory control performance of this synthetic mould level controller was demonstrated by simulations and on-line experiments.

  3. Electromagnetic stirring in the continuous casting of steel. Agitacion electromagnetica en la colada continua de acero

    Energy Technology Data Exchange (ETDEWEB)

    Alvarez de Toledo, G.; Campo, O.; Lainez, E. (Sidenor, Basauri (Spain))

    1995-01-01

    The electromagnetic stirring of steel in the machines for the continuous casting process has improved the internal quality of the cast product. Experimental work with stirrers situated at different positions of continuous casting machines of billets has been carried out. The in-mould stirrer is the one that produces a major modification of the billet internal structure, and also the biggest decrease of the central segregation. An in mould electromagnetic coil has been developed which allows the use of high stirring power without producing an undesirable movement of the liquid steel in the meniscus zone, therefore no mould powders entrapments are produced. It has been developed a method for determining the optimum electric frequency of the stirrer. (Author) 31 refs.

  4. An Experimental Investigation to Facilitate an Improvement in the Design of an Electromagnetic Continuous Casting Mould

    Directory of Open Access Journals (Sweden)

    Lintao Zhang

    2016-04-01

    Full Text Available An electromagnetic continuous casting mould designed is proposed with a non-uniform slit distribution structure. This design has aimed to reduce the number of slits so that the mould’s strength is enhanced, whilst maintaining a similar metallurgy effect. In this paper, the metallurgy effect for the designed mould is investigated through the magnetic field distribution along the casting direction, the uniformity feature in the vicinity of the meniscus region, the temperature variation of the molten alloy pool and the mould wall. The results show that the designed mould achieved a similar effect as compared to the original mould; however, the configuration is simplified. This research highlights the topic of mould structure optimization, which would enable the Electromagnetic continuous casting (EMCC technique to be utilized with greater ease by industry.

  5. Submerged entry nozzle clogging during continuous casting of Al-killed steel

    Directory of Open Access Journals (Sweden)

    F. Tehovnik

    2015-04-01

    Full Text Available Nozzle clogging is a common problem in the production of continuously cast Al-killed steels. Clogging occurs when there are solid inclusions in molten steel at casting temperatures. SENs (Submerged entry nozzles from continuous casting of Al-killed low alloy steel grades with increased content of sulfur (0,020 to 0,035 % S were examined. The examinations revealed that the deposits are mainly alumina based, with spinel and sulfur inclusions and some entrapped steel melt. It was concluded that the process of clogging begins when the steel melt infiltrates the refractory and removes the protective zirconia surface, thus allowing the adhesion of fine solid aluminates, which form the deposits.

  6. A hybrid metaheuristic method to optimize the order of the sequences in continuous-casting

    Directory of Open Access Journals (Sweden)

    Achraf Touil

    2016-06-01

    Full Text Available In this paper, we propose a hybrid metaheuristic algorithm to maximize the production and to minimize the processing time in the steel-making and continuous casting (SCC by optimizing the order of the sequences where a sequence is a group of jobs with the same chemical characteristics. Based on the work Bellabdaoui and Teghem (2006 [Bellabdaoui, A., & Teghem, J. (2006. A mixed-integer linear programming model for the continuous casting planning. International Journal of Production Economics, 104(2, 260-270.], a mixed integer linear programming for scheduling steelmaking continuous casting production is presented to minimize the makespan. The order of the sequences in continuous casting is assumed to be fixed. The main contribution is to analyze an additional way to determine the optimal order of sequences. A hybrid method based on simulated annealing and genetic algorithm restricted by a tabu list (SA-GA-TL is addressed to obtain the optimal order. After parameter tuning of the proposed algorithm, it is tested on different instances using a.NET application and the commercial software solver Cplex v12.5. These results are compared with those obtained by SA-TL (simulated annealing restricted by tabu list.

  7. Relationships between the surface quality of a single crystal copper ingot and the process parameters of a heated mould continuous casting method

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The relationships between the surface quality of a single crystal copper ingot and the process parameters of heated mould continuous casting method were studied experimentally using our own design of horizontal heated mould continuous casting apparatus, and the mechanism by which process parameters affect the surface quality of a single crystal copper ingot is analyzed in the present paper. The results show that the process parameters affect the surface quality of a pure copper ingot by affecting the position of the liquid-solid interface in the mould. The position of the liquid-solid interface in the mould must be controlled carefully within an appropriate range, which is determined through a series of experiments,in order to gain a single crystal copper ingot with good surface quality.

  8. Numerical simulation on inclusion transport in continuous casting mold

    Institute of Scientific and Technical Information of China (English)

    Lifeng Zhang; Brian G. Thomas

    2006-01-01

    Turbulent flow, the transport of inclusions and bubbles, and inclusion removal by fluid flow transport and by bubble flotation in the strand of the continuous slab caster are investigated using computational models, and validated through comparison with plant measurements of inclusions. Steady 3-D flow of steel in the liquid pool in the mold and upper strand is simulated with a finitedifference computational model using the standard k-ε turbulence model. Trajectories of inclusions and bubbles are calculated by integrating each local velocity, considering its drag and buoyancy forces. A "random walk" model is used to incorporate the effect of turbulent fluctuations on the particle motion. The attachment probability of inclusions on a bubble surface is investigated based on fundamental fluid flow simulations, incorporating the turbulent inclusion trajectory and sliding time of each individual inclusion along the bubble surface as a function of particle and bubble size. The change in inclusion distribution due to removal by bubble transport in the mold is calculated based on the computed attachment probability of inclusions on each bubble and the computed path length of the bubbles. The results indicate that 6%-10% inclusions are removed by fluid flow transport, 10% by bubble flotation, and 4% by entrapment to the submerged entry nozzle (SEN) walls. Smaller bubbles and larger inclusions have larger attachment probabilities. Smaller bubbles are more efficient for inclusion removal by bubble flotation, so long as they are not entrapped in the solidifying shell. A larger gas flow rate favors inclusion removal by bubble flotation. The optimum bubble size should be 2-4 mm.

  9. Numerical simulation of continuous roll-casting process of aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    XIE Shui-sheng; YANG Hao-qiang; HUANG Guo-jie

    2006-01-01

    In order to improve the strip quality of continuous roll-casting process (CRP) of aluminum alloy, the investigations of the flow behavior within the metal pool, the heat transfer condition between roll and strip, the pouring temperature of molten alloy, the roll-casting speed and the control of the position of solidification final point are important. The finite volume method was applied to the analysis of the continuous roll-casting process. A two-dimensional incompressible non-Newtonian fluid flow with heat transfer was considered, which was described by the continuity equation, the Navier-Stokes equation and the energy equation. With this mathematical model, the flow patterns, temperature fields and solid fraction distributions in the metal pool between two rolls were simulated. From the calculated results, the effects of technical parameters to the position of solidification final point are obtained.The simulated results show that the roll-casting speed and pouring temperature have an enormous effect on the temperature distribution and the position of solidification final point.

  10. PRODUCTION OF MC NYLON ROD USING HORIZONTAL CENTRIFUGAL CASTING TECHNIQUE%卧式离心浇铸法生产MC尼龙棒

    Institute of Scientific and Technical Information of China (English)

    曾上游; 林轩; 刘成

    2011-01-01

    在模具设计中,通过改变浇铸流道方向,设计制造出一系列不同规格的组合模具,开发了卧式离心浇铸法生产MC尼龙棒的工艺技术,制备了一系列不同规格的旋转棒,并对产品进行了分析测试.结果表明,采用卧式离心浇铸法生产MC尼龙棒是有效可行的,可完全消除MC尼龙棒材中的收缩孔和内部缺陷.卧式离心浇铸法具有生产效率高、产品质量好、成品率高、损耗量低、效益好等优点.%In the mold design, by changing the flow direction of casting, different specifications of combinations of die were designed and produced. The horizontal centrifugal casting technique was developed to produce MC nylon rod. A series of rotating rods were made, and products were analyzed. The results showed that the horizontal centrifugal casting technique to produce MC nylon rod was feasible and effective, could completely eliminate MC nylon shrink hole and internal defects. The horizontal centrifugal casting method had advantages of high production efficiency, good product quality, high yield, low loss, good benefits and so on.

  11. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  12. A Study of the Oscillation Marks' Characteristics of Continuously Cast Incoloy Alloy 825 Blooms

    Science.gov (United States)

    Saleem, Saud; Vynnycky, Michael; Fredriksson, Hasse

    2016-08-01

    A comprehensive experimental study of oscillation mark (OM) formation and its characteristics during the solidification of Incoloy alloy 825 in the continuous casting of blooms is investigated by plant trials and metallographic study. The experiments involved two heats with the same casting and mold conditions and sampling at different locations across the strand. The metallographic study combined macro/micro-examinations of OMs and segregation analysis of Cr, Mn, Mo, Ni, and Si by microprobe analysis. The results show that OMs have widely different characteristics, such as mark type, depth, segregation, and accompanying microstructure. Furthermore, the mark pitch can vary considerably even for the similar casting conditions, leading to different conditions for the marks' formation in relation to the mold's cyclic movement. Finally, a mechanism for the OM formation is discussed and proposed. Possible solutions for minimizing the observed defects by optimizing the mold conditions are suggested.

  13. Skin friction and heat transfer of liquid jet over a continuous moving horizontal hot plate

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The skin friction and heat transfer occurring in the laminarboundary layer which caused by a vertical liquid jet impinging on a continuously moving horizontal plate were studied. Similarity solutionsfor shear stress and heat distribution were obtained by using the shooting technique. The results shows that the skin friction decreases with an increase of velocity parameter, the evolving of thermal boundarydecrease with increasing in Prandtl number, but increase with increasing of velocity parameter.

  14. Influence of Cooling Conditions on a Slab’s Chill Zone Formation During Continuous Casting of Steel

    Directory of Open Access Journals (Sweden)

    Drożdż P.

    2017-06-01

    Full Text Available The cooling conditions of a slab during continuous casting of steel have an impact on the crystalline structure formation. Numerical methods allow real processes to be modelled. Professional computer programs are available on the market, so the results of their simulations allow us to understand the processes that occur during the casting and solidification of the slab. The study attempts to evaluate the impact of the intensity of the secondary cooling on the chilled zone size. The calculations show the differences in the structure of a slab cast with various speeds while maintaining industrial cooling parameters during operation of a continuous casting machine.

  15. Evaluation and Characterization of In-Line Annealed Continuous Cast Aluminum Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Dr Subodh K. Das

    2006-01-17

    This R&D program will develop optimized, energy-efficient thermo-mechanical processing procedures for in-line annealing of continuously cast hot bands of two 5000 series aluminum alloys (5754 and 5052). The implementation of the R&D will result in the production of sheet with improved formability at high levels of productivity consistency and quality. The proposed R&D involves the following efforts: (1) Design and build continuous in-line annealing equipment for plant-scale trials; (2) Carry out plant-scale trials at Commonwealth Aluminum Corp.'s (CAC) plant in Carson; (3) Optimize the processing variables utilizing a metallurgical model for the kinetics of microstructure and texture evolution during thermo-mechanical processing; (4) Determine the effects of processing variables on the microstructure, texture, mechanical properties, and formability of aluminum sheet; (5) Develop design parameters for commercial implementation; and (6) Conduct techno-economic studies of the recommended process equipment to identify impacts on production costs. The research and development is appropriate for the domestic industry as it will result in improved aluminum processing capabilities and thus lead to greater application of aluminum in various industries including the automotive market. A teaming approach is critical to the success of this effort as no single company alone possesses the breadth of technical and financial resources for successfully carrying out the effort. This program will enable more energy efficient aluminum sheet production technology, produce consistent high quality product, and have The proposal addresses the needs of the aluminum industry as stated in the aluminum industry roadmap by developing new and improved aluminum processes utilizing energy efficient techniques. The effort is primarily related to the subsection on Rolling and Extrusion with the R&D to address energy and environmental efficiencies in aluminum manufacturing and will provide

  16. Countermeasures for increasing sequence continuous casting; Renchu kinosei taikabutsu zaishitsu, kozo kaizen ni yoru renrenchusu kojosaku

    Energy Technology Data Exchange (ETDEWEB)

    Tsuda, Masato; Shinagawa, Hiroaki; Kamada, Ryuji; Hiraga, Yutaka; Hara, Takayasu [Nippon Steel Corp., Tokyo (Japan)

    1999-06-01

    In the second continuous casting line of Kure Iron Works, Nisshin Steel Co., Ltd. improvement of the continuous casting counts per tundish was attempted for a target of max. 20. The results are as follows: (1) Non-SiO{sub 2} conversion of material for the long nozzle immersed part: About 20% improvement of durability compared with a conventional material to clear 0.059 mm/min of the targeted erosion speed when 20 CCC/TD is realized, (2) Durability improvement of SN plate: About 20% durability improvement was attained compared with a conventional material by the adoption of a non-SiO{sub 2} material, (3) Erosion resistance improvement of the immersed nozzle slug line part: Castable period was extended to 1 ch life improvement by increasing zirconia content, (4) Rise of stopper full open position: The rise of the full open position produced less variation of melt level than the conventional structure without increase of the SN opening, enabling plugging prevention between the stopper head and the upper nozzle which was an objective of this improvement, (5) Structure improvement of the upper nozzle: This improvement successfully prevented leaks from damage of the casting stop nozzle metal case and enabled casting under low gas flow even in TD nozzle plugging. These improvements gave a possibility to achieve max. 20 CCC/TD. (NEDO)

  17. Role of the Structural and Thermal Peclet Numbers in the Brass Continuous Casting

    Directory of Open Access Journals (Sweden)

    Kwapisiński P.

    2017-06-01

    Full Text Available The Structural Peclet Number has been estimated experimentally by analyzing the morphology of the continuously cast brass ingots. It allowed to adapt a proper development of the Ivantsov’s series in order to formulate the Growth Law for the columnar structure formation in the brass ingots solidified in stationary condition. Simultaneously, the Thermal Peclet Number together with the Biot, Stefan, and Fourier Numbers is used in the model describing the heat transfer connected with the so-called contact layer (air gap between an ingot and crystallizer. It lead to define the shape and position of the s/l interface in the brass ingot subjected to the vertical continuous displacement within the crystallizer (in gravity. Particularly, a comparison of the shape of the simulated s/l interface at the axis of the continuously cast brass ingot with the real shape revealed at the ingot axis is delivered. Structural zones in the continuously cast brass ingot are revealed: FC - fine columnar grains, C - columnar grains, E - equiaxed grains, SC - single crystal situated axially.

  18. Improvement of Castability and Surface Quality of Continuously Cast TWIP Slabs by Molten Mold Flux Feeding Technology

    Science.gov (United States)

    Cho, Jung-Wook; Yoo, Shin; Park, Min-Seok; Park, Joong-Kil; Moon, Ki-Hyeon

    2016-10-01

    An innovative continuous casting process named POCAST (POSCO's advanced CASting Technology) was developed based on molten mold flux feeding technology to improve both the productivity and the surface quality of cast slabs. In this process, molten mold flux is fed into the casting mold to enhance the thermal insulation of the meniscus and, hence, the lubrication between the solidifying steel shell and the copper mold. Enhancement of both the castability and the surface quality of high-aluminum advanced high-strength steel (AHSS) slabs is one of the most important advantages when the new process has been applied into the commercial continuous casting process. A trial cast of TWIP steel has been carried out using a 10-ton scale pilot caster and 100-ton scale and 250-ton scale commercial casters. The amount of mold flux consumption was more than 0.2 kg/m2 in the new process, which is much larger than that in the conventional powder casting. Trial TWIP castings at both the pilot and the plant caster showed stable mold performances such as mold heat transfer. Also, cast slabs showed periodic/sound oscillation marks and little defects. The successful casting of TWIP steel has been attributed to the following characteristics of POCAST: dilution of the reactant by increasing the slag pool depth, enlargement of channel for slag film infiltration at meniscus by elimination of the slag bear, and decrease of apparent viscosity of the mold slag at meniscus by increasing the slag temperature.

  19. Improvement of Castability and Surface Quality of Continuously Cast TWIP Slabs by Molten Mold Flux Feeding Technology

    Science.gov (United States)

    Cho, Jung-Wook; Yoo, Shin; Park, Min-Seok; Park, Joong-Kil; Moon, Ki-Hyeon

    2017-02-01

    An innovative continuous casting process named POCAST (POSCO's advanced CASting Technology) was developed based on molten mold flux feeding technology to improve both the productivity and the surface quality of cast slabs. In this process, molten mold flux is fed into the casting mold to enhance the thermal insulation of the meniscus and, hence, the lubrication between the solidifying steel shell and the copper mold. Enhancement of both the castability and the surface quality of high-aluminum advanced high-strength steel (AHSS) slabs is one of the most important advantages when the new process has been applied into the commercial continuous casting process. A trial cast of TWIP steel has been carried out using a 10-ton scale pilot caster and 100-ton scale and 250-ton scale commercial casters. The amount of mold flux consumption was more than 0.2 kg/m2 in the new process, which is much larger than that in the conventional powder casting. Trial TWIP castings at both the pilot and the plant caster showed stable mold performances such as mold heat transfer. Also, cast slabs showed periodic/sound oscillation marks and little defects. The successful casting of TWIP steel has been attributed to the following characteristics of POCAST: dilution of the reactant by increasing the slag pool depth, enlargement of channel for slag film infiltration at meniscus by elimination of the slag bear, and decrease of apparent viscosity of the mold slag at meniscus by increasing the slag temperature.

  20. Mathematical Model of Fluid Flow and Solidification in Mold Region of Continuous Slab Casting

    Institute of Scientific and Technical Information of China (English)

    谭利坚; 沈厚发; 柳百成

    2003-01-01

    To simulate the phenomena in the mold region of continuous casting by coupling fluid flow and solidification, a three-dimensional mathematical model has been developedbased on the K-ε turbulence equations and the SIMPLER algorithm. A pseudo source term was introduced into the energy equation to account for the latent heat and kinetic energy. The fluid flow in the mushy zone was calculated by defining the fluid viscosity as a function of the solid fraction in the mushy zone. Fine meshes in the solid region improve convergence and reduce iteration time. Comparison of the fluid flow and temperature distribution with and without solidification shows that although the solid shell in the mold is thin, it still greatly affects the flow pattern. The numerical results obtained provide details of the fluid flow and solidification phenomena which can be used to optimize the nozzle structure and other process parameters in continuous casting.

  1. Analysis of the origin of periodic oscillatory flow in the continuous casting mold

    Science.gov (United States)

    Lee, Jun-young; Kim, Yong-tae; Yi, Kyung-woo

    2015-03-01

    It is very important to understand flow patterns within the continuous casting mold because they have a significant impact on product quality. Water model experiment and particle image velocimetry were conducted to identify the fluid flow pattern in the steel slab continuous casting mold. The fluid flow pattern in the mold is not steady but instead an oscillatory flow with a specific oscillation frequencies. Many studies have been reported about oscillatory flow within the mold. However, these studies do not provide a clear explanation of physical origin of oscillatory flow. We identified the physical origins of various specific oscillation frequencies, and confirmed through experimentation and simulation that each frequency is related to the cross flow and injection stream oscillation. Moreover, the degree of oscillation at each frequency appears differently depending on the location within the mold, and is shown to have a effect near the mold wall. These results provide a better understanding of complex oscillatory flow patterns within the mold.

  2. Thermo-Mechanical Behavior of the Continuous Casting Bloom in the Heavy Reduction Process

    Science.gov (United States)

    Ji, Cheng; Wu, Chen-hui; Zhu, Miao-yong

    2016-08-01

    A two-stage sequential heavy reduction (HR) method, in which the reduction amount was increased both before and after the solidification end, is presented to simultaneously improve the homogeneity and compactness of the continuous casting bloom. With bearing steel GCr15 chosen as the specific research steel, a three-dimensional thermal-mechanical finite element model was developed to simulate and analyze the thermal and mechanical behaviors of the continuous casting bloom during the HR process. In order to ensure the accuracy of the simulation, the constitutive model parameters were derived from the experimental results. The predicted temperature distribution and shell thickness were verified using a thermal infrared camera and nail shooting results, respectively. The real measured relationship between the HR pressure and amount were applied to verify the mechanical model. The explorative application results showed that the quality of the bloom center and compactness of rolled bars have both been significantly improved after the HR was applied.

  3. Breakout Prediction Based on BP Neural Network in Continuous Casting Process

    Directory of Open Access Journals (Sweden)

    Zhang Ben-guo

    2016-01-01

    Full Text Available An improved BP neural network model was presented by modifying the learning algorithm of the traditional BP neural network, based on the Levenberg-Marquardt algorithm, and was applied to the breakout prediction system in the continuous casting process. The results showed that the accuracy rate of the model for the temperature pattern of sticking breakout was 96.43%, and the quote rate was 100%, that verified the feasibility of the model.

  4. INVESTIGATION ON HOT DUCTILITY AND STRENGTH OF CONTINUOUS CASTING SLAB FOR AH32 STEEL

    Institute of Scientific and Technical Information of China (English)

    G.Y. Li; X.F. Li; L.G. Ao

    2006-01-01

    By means of Gleeble-1500 testing machine, the simulation of continuous casting process for AH32 steel was carried out and hot ductility and strength were determined. The cracking sensitivity was studied under the different temperatures and strain rates. The Precipitations of AlN at different temperatures and the fractures of high-temperature tensile samples were observed by using TEM (transmission electron microscope) and SEM (scanning electron microscope). The factors affecting the brittle temperature zone were discussed.

  5. Numerical study of steady turbulent flow through bifurcated nozzles in continuous casting

    Science.gov (United States)

    Najjar, Fady M.; Thomas, Brian G.; Hershey, Donald E.

    1995-08-01

    Bifurcated nozzles are used in continuous casting of molten steel, where they influence the quality of the cast steel slabs. The present study performs two-dimensional (2-D) and three-dimensional (3-D) simulations of steady turbulent (K- ɛ) flow in bifurcated nozzles, using a finite-element (FIDAP) model, which has been verified previously with water model experiments. The effects of nozzle design and casting process operating variables on the jet characteristics exiting the nozzle are investigated. The nozzle design parameters studied include the shape, angle, height, width, and thickness of the ports and the bottom geometry. The process operating practices include inlet velocity profile and angle as well as port curvature caused by erosion or inclusion buildup. Results show that the jet angle is controlled mainly by the port angle but is steeper with larger port area and thinner walls. The degree of swirl is increased by larger or rounder ports. The effective port area, where there is no recirculation, is increased by smaller or curved ports. Flow asymmetry is more severe with skewed or angled inlet conditions or unequal port sizes. Turbulence levels in the jet are higher with higher casting speed and smaller ports.

  6. Time-Series Analysis Technologies Applied to the Study of Carbon Element Distribution Along Casting Direction in Continuous-Casting Billet

    Science.gov (United States)

    Hou, Zibing; Cheng, Guoguang; Wu, Chengchuan; Chen, Chao

    2012-12-01

    The carbon element distributions along casting direction at centerline position, V-shaped segregation band, and columnar to equiaxed transformation (CET) position in continuous-casting billet have been first obtained by the original position statistic distribution analysis (OPA). Different location points at a certain position were formed along the opposite direction of casting direction with the lapse of the time, so the carbon mass fractions of different location points at a certain position can be considered as a time series. Based on the actual result, some typical time-series analysis technologies, such as the autoregressive integrated moving average (ARIMA) model, were used to analyze the characteristics of the three time series. It is found that there is some periodicity in the carbon element distribution at centerline position, and the correlation relationship between centerline position and CET position is closer than that between the centerline position and V-shaped segregation band at the same location point along the casting direction. Moreover, the element distribution along the casting direction is one of the solidifying results with the lapse of the time, so it is possible to investigate the characteristics of the system about the solidification process of continuous-casting billet by using these time series. Then it shows that there is a chaos feature in the system about the solidification process of studied continuous-casting billet on the basis of Hurst exponents and saturated correlative dimensions. Meanwhile, the formation process of carbon element distribution along casting direction can be described as fractional Brownian motion, and the upper and lower limits of the number of internal independent variables were determined in order to describe the formation process of carbon element distributions at different positions of the studied billet. Finally, the stochastic extent at V-shaped segregation band is found to be the largest, and it needs

  7. Steel-Making and Continuous/Ingot Casting Scheduling of Mixed Charging Plan Based on Batch Splitting Policy

    Institute of Scientific and Technical Information of China (English)

    LIU Wei; SUN Liang-liang

    2012-01-01

    For steel-making and continuous/ingot casting are the key processes of modern iron and steel enterprises, this paper proposes a batch splitting schedule policy to solve continuous and ingot casting schedule of mixed whole/ half charging plan for steel making. First establish the model of continuous and ingot casting schedule of mixed whole/half charging plan according to the complex constraints. Then solve this model by heuristic algorithm. Finally use actual data to prove the proposed algorithmrs validity and analyze the application result in steel plant.

  8. RESEARCH ON THE FORMATION MECHANISM OF INTERNAL CRACK IN THE CONTINUOUS CASTING SLAB

    Institute of Scientific and Technical Information of China (English)

    G.W. Chang; G.C. Jin; S.Y. Chen; X.D. Yue

    2007-01-01

    In view of the periodic bending deformation of solid-liquid interface in the solidification process for continuous casting slab, the variation of temperature gradient and dendritic spacing in the front edge of the solid-liquid interface, and the nucleation and propagation process of crack were studied.It is shown that the bending deformation of the interface results in the temperature field change in the front edge of solid-liquid interface, and the occurrence of temperature gradient along drawing direction results in the growth of secondary dendrites. The initial crack formed during the middle and final stage of solidification may extend to the surface of the casting slab and become an internal crack. The results of the theoretical analysis are basically in agreement with that of the experiment.

  9. Evaluation of solid–liquid interface profile during continuous casting by a spline based formalism

    Indian Academy of Sciences (India)

    S K Das

    2001-08-01

    A numerical framework has been applied which comprises of a cubic spline based collocation method to determine the solid–liquid interface profile (solidification front) during continuous casting process. The basis function chosen for the collocation algorithm to be employed in this formalism, is a cubic spline interpolation function. An iterative solution methodology has been developed to track the interface profile for copper strand of rectangular transverse section for different casting speeds. It is based on enthalpy conservation criteria at the solidification interface and the trend is found to be in good agreement with the available information in the literature although a point to point mapping of the profile is not practically realizable. The spline based collocation algorithm is found to be a reasonably efficient tool for solidification front tracking process, as a good spatial derivative approximation can be achieved incorporating simple modelling philosophy which is numerically robust and computationally cost effective.

  10. Simulation of fluid flow inside a continuous slab-casting machine

    Science.gov (United States)

    Thomas, B. G.; Mika, L. J.; Najjar, F. M.

    1990-04-01

    A finite element model has been developed and applied to compute the fluid flow distribution inside the shell in the mold region of a continuous, steel slab-casting machine. The model was produced with the commercial program FIDAP, which allows this nonlinear, highly turbulent problem to be simulated using the K- ɛ turbulence model. It consists of separate two-dimensional (2-D) models of the nozzle and a section through the mold, facing the broad face. The predicted flow patterns and velocity fields show reasonable agreement with experimental observations and measurements conducted using a transparent plastic water model. The effects of nozzle angle, casting speed, mold width, and turbulence simulation parameters on the flow pattern have been investigated. The overall flow field is relatively insensitive to process parameters.

  11. Rheologic behaviors of A356 aluminum alloy billet produced by semisolid continuous casting process

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The experiments for rheologic behaviors of semisolid continuous casting billets of A356 alloy in semisolid state had been carried out with a rnultifunctional rheometer. The results show that the deformation rate increases with loading time, the maximum strain reaches to 120 % ( which is one time larger than that of traditional mold casting billet) and the strain can be rapidly elirninated to 10% after unloading. Moreover, there is a critic stress for billet deformation even in semisolid state, which is named as critic shear stress. This stress increases with the decreasing of heating time. The rheologic behaviors can be expressed by five elements mechanical model (H2 - [N1 | H2] - [N2|S] ) and can be modified with the increasing of heating time.

  12. MODERNIZATION OF AUTOMATION SYSTEM OF THE STEEL CONTINUOUS CASTING MACHINE NO 3 OF JSC «BMZ»

    Directory of Open Access Journals (Sweden)

    A. E. Eroshenko

    2012-01-01

    Full Text Available It is shown, that the introduction of a new technological automation system for continuous casting machines allowed a full control of product quality and provided cutting blooms in line with production targets.

  13. Numerical Solution of Heat Tranfer Problem with Flow and Solidification in Round Billet Continuous Casting of Steel

    Institute of Scientific and Technical Information of China (English)

    JiahongGUO; XinHong

    1999-01-01

    In this paper,two dimensional unsteady flow and energy equations are employed for simulation of the flow and heat transfer in round billet continuous casting A numerical method is developed,by using finite volume method and equivalent specific heat method to solve the equations of flow and heat transfer with solidification.The numerical result shows that the method of this paper is efficient for analyzing the flow and heat transfer with solidification of round billet continuous casting.

  14. Novel Approach for Modeling of Nonuniform Slag Layers and Air Gap in Continuous Casting Mold

    Science.gov (United States)

    Wang, Xudong; Kong, Lingwei; Yao, Man; Zhang, Xiaobing

    2017-02-01

    Various kinds of surface defects on the continuous casting slab usually originate from nonuniform heat transfer and mechanical behavior, especially during the initial solidification inside the mold. In this article, a model-coupled inverse heat transfer problem incorporating the effect of slag layers and air gap is developed to study the nonuniform distribution of liquid slag, solid slag, and air gap layers. The model considers not only the formation and evolution of slag layers and air gap but also the temperatures in the mold copper as measured by thermocouples. The simulation results from the model and the measured temperatures from experiments are shown to be in good agreement with each other. At the casting speed of 0.65 m/min, the liquid slag film disappears and transforms into solid slag entirely at about 400 mm away from meniscus, and an air gap begins to form. Until the mold exit, the maximum thickness of the solid slag layer and air gap gradually increases to 1.34 and 0.056 mm, respectively. The results illustrate that the magnitude and nonuniform distribution of the slag layers and air gap along the cross direction, correlating with heat flux between the shell and mold, eventually determine the temperature profiles of the mold hot face and slab surface. The proposed model may provide a convenient approach for analyzing nonuniform heat transfer and mechanical behaviors between the mold and slab in the real casting process.

  15. Monitoring of solidification in the continuous casting mold by temperature sensors

    Science.gov (United States)

    Pyszko, René; Příhoda, Miroslav; Čarnogurská, Mária

    2016-06-01

    Defects of continuously cast strand, such as unevenness of shell thickness or cracks as well as unstable casting parameters result in changes of strand surface temperature which affect heat flux and temperature field in the mold wall. Methods based on the principle of measurement and mathematical processing of temperatures in the mold wall are used for the purposes of diagnostics of the shell formation process, prediction of surface and subsurface quality and breakout danger, adjustment of the casting axis or condition monitoring of the oscillating mechanism. Measured values of temperatures in the wall depend on the exact position of the sensor in the wall, especially in the normal direction to the mold working surface. Ensuring the accurate and constant distance between the sensor and the mold surface is technically demanding; therefore it is necessary to correct the measured temperatures mathematically. The article describes two methods for correcting the measured temperatures, based on physical and statistical principles that have been developed and used in a real diagnostics system. Practical applications of the methods for diagnostics of strand surface quality and breakout prediction are presented.

  16. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  17. Influence of Billet Size on Flow, Solidification and Solute Transport in Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hong-wei; WANG En-gang; HE Ji-cheng

    2003-01-01

    The influence of billet size on continuous casting was studied using the 3-D coupled turbulent flow, solidification and solute transport model. It is shown that the larger the billet size is, the larger the inlet velocity is; The deeper the stream penetration is and more liquid steel is pushed by mainstream, the stronger turbulent flow is observed in the upper part of mold. For Fe-C binary alloy system, the thickness of solidified shell is determined by temperature and solute concentration. The more serious macrosegregation and thinner shell are observed for smaller billet, thus a longer mold should be used.

  18. A finite element modeling on the fluid flow and solidification in a continuous casting process

    Energy Technology Data Exchange (ETDEWEB)

    Kim, T.H.; Kim, D.S. [Hanyang University Graduate School, Seoul (Korea); Choi, H.C. [Agency for Defence Development, Taejon (Korea); Kim, S.W. [Hanyang University, Seoul (Korea); Lee, S.K. [Chung Buk National University, Chungju (Korea)

    1999-07-01

    The coupled turbulent flow and solidification is considered in a typical slab continuous casting process using commercial program FIDAP. Standard {kappa}-{epsilon} turbulence model is modified to decay turbulent viscosity in the mushy zone and laminar viscosity is set to a sufficiently large value at the solid region. This coupled turbulent flow and solidification model also contains thermal contact resistance due to the mold powder and air gap between the strand and mold using an effective thermal conductivity. From the computed flow pattern, the trajectory of inclusion particles was calculated. The comparison between the predicted and experimental solidified shell thickness shows a good agreement. (author). 27 refs., 11 figs., 2 tabs.

  19. Contactless Inductive Flow Tomography: Brief History and Recent Developments in Its Application to Continuous Casting

    Directory of Open Access Journals (Sweden)

    Matthias Ratajczak

    2014-01-01

    Full Text Available The contactless inductive flow tomography (CIFT aims at reconstructing the velocity field of electrically conducting fluids, with special focus on applications in metallurgy and crystal growth technologies. The method relies on the induction of secondary magnetic fields if the moving fluid is exposed to a primary magnetic field. The theoretical foundation of the method is delineated, and some early experiments on the reconstruction of the three-dimensional flow in a cylinder are sketched. Then, the recent efforts to apply CIFT to various model problems in connection with the continuous casting of steel are summarized.

  20. Thermal deflection analysis of the solidified shell in continuous casting of slab

    Institute of Scientific and Technical Information of China (English)

    LIU Hongzhao; WANG Zhongmin

    2007-01-01

    The thermal deformation problem in the continuous casting of a slab subjected to thermal loading because of the temperature gradient along the solidified shell thickness is investigated.On the basis of the reciprocal theorem of work or Betti-MaxweU's reciprocal theorem and the superposition principle,the deflection expressions for a rectangular plate with the two opposite edges simply supported,and the other two opposite edges clamped under the action of the uniformly distributed load and nonuniform temperature field are derived respectively.The meaning of each term in the deflection expression obtained by the reciprocal theorem of work is explained.Then the practical example is given to calculate the thermal deformation and the bulging deformation of the solidified shell under three tension speeds.This research is useful for analyzing the bulging deformation in the continuous casting of a slab under the static pressure of the molten steel and the thermal loading because of the temperature gradient along the solidified shell thickness.

  1. Original position statistic distribution analysis study of low alloy steel continuous casting billet

    Institute of Scientific and Technical Information of China (English)

    WANG; Haizhou; ZHAO; Pei; CHEN; Jiwen; LI; Meiling; YANG; Z

    2005-01-01

    The homogeneity of low alloy steels continuous casting billet obtained under different technological conditions has been investigated by original position statistic distribution analysis technique. On the basis of systematic analysis of ten thousands primary optical signals at the corresponding original positions, the quantitative statistic distribution information of each element was obtained. The biggest degrees of segregation of low alloy steel continuous casting billet were calculated accurately according to the quantitative distribution maps of the contents. It was suggested that the weight ratio in a certain content range was used to judge the homogeneity of the materials, and the two models -- the total weight ratio of contents (the degree of statistic homogeneity, H) within the permissive content range (C0±R) and the median value confidence extension ratio (the degree of statistic segregation, S) at 95% of confidence limit of weight ratio -- were put forward. The two models reflect the composition and state distribution regularity of the metal materials in a large region. The difference between the sample with high columnar crystal and the sample with high equiaxed crystal has been studied by using the two models.

  2. Center crack detection during continuous casting of aluminum by laser ultrasonic measurements

    Science.gov (United States)

    Grün, Hubert; Mitter, Thomas; Roither, Jürgen; Betz, Andreas; Bozorgi, Salar; Burgholzer, Peter

    2014-05-01

    Crack detection during continuous direct chill casting of aluminum is a matter of economics. Determining cracks during production process saves money, energy and raw material. Of course, a non-destructive method is required for this evaluation. Because of temperature concerns conventional ultrasound is not applicable. One non-contact alternative is laser ultrasonics. In laser ultrasonics short laser pulses illuminate the sample. The electromagnetic energy gets absorbed at the surface of the sample and results in local heating followed by expansion. Thereby broadband ultrasonic waves are launched which propagate through the sample and get back reflected or scattered at interfaces (cracks, blowholes,…) like conventional ultrasonic waves. Therefore laser ultrasonics is an alternative thermal infrared technology. By using an interferometer also the detection of the ultrasonic waves at the sample surface is done in a remote manner. During preliminary examinations in the lab by scanning different aluminum studs it was able to distinguish between studs with and without cracks. The prediction of the dimension of the crack by evaluation of the damping of the broadband ultrasonic waves was possible. With simple image reconstruction methods one can localize the crack and give an estimation of its extent and even its shape. Subsequent first measurements using this laser ultrasonic setup during the continuous casting of aluminum were carried out and showed the proof of principle in an industrial environment with elevated temperatures, dust, cooling water and vibrations.

  3. Modeling and verification of the nonlinear system of oscillation platform of continuous casting mold driven by servo motor

    Directory of Open Access Journals (Sweden)

    Le Liu

    2016-06-01

    Full Text Available The driving mode by servo motor is a new driving mode and can realize oscillations of continuous casting mold as expected. The oscillation system of continuous casting mold driven by servo motor is a complicated nonlinear system. Therefore, it is necessary to establish an accurate model for the system before performing simulation experiments. Based on the oscillation platform system of continuous casting mold driven by servo motor in the laboratory, the nonlinear models of servo motor speed system and mechanical transmission parts were respectively established and the viscous friction coefficient, moment of inertia, and load torque were identified. Then, the nonlinear mathematical model of the whole oscillation platform of continuous casting mold driven by servo motor was obtained. The comparison results between the simulated output curves of established model and the measured output curves of actual system under the same input signals indicated that the simulated curves were almost in accord with the measured curves. Therefore, the proposed model can reflect the capabilities of practical system and lay a good foundation for subsequent research on simulation experiments and accurate control of continuous casting mold oscillation driven by servo motor.

  4. Effects of continuous casting mould fluxes on reducing longitudinal and star cracks on a slab surface

    Institute of Scientific and Technical Information of China (English)

    WANG Qian; WANG Yu; CHI Jinghao; XIE Bing; HE Yuming; ZHU Bing; CHEN Wenman

    2004-01-01

    In the continuous casting production of medium carbon steel (whose mass fraction of carbon is 0.09 % to 0.16 %)and high strength Iow alloy steel (whose mass fraction of Mn is 0.90 % to 1.40 %), flecks occurring the most often are usually longitudinal and star cracks. In additional to the employment of a galvanized plate mould, two kinds; of fluxes with special properties were studied and used to harmonize the conflicts between the function of heat transfer and lubrication. An industrial application revealed that the crystallizing temperature (To) and crystal ratio (R) of fluxes have a crucible effect on impeding the occurrence of above defects on a slab surface. In the case of slab section (180 to 240) mm×(1000 to 1400) mm and casting speed Vc of (0.7 to 1.2) m/min, the optimized parameters of fluxes are Tc of (1170 to 1190) ℃, R of 80 % to 95 % for medium carbon steel, and Tc of (1100 to 1150) ℃, plus R of 40 % to 60 % for high strength Iow alloy steel.

  5. Solute Distribution in Columnar Crystal Zone and Influences of Correlative Factors for Continuous Casting Slabs

    Institute of Scientific and Technical Information of China (English)

    CHEN Shu-ying; CHANG Guo-wei; YUE Xu-dong; WU Chun-jing

    2008-01-01

    The expression of the solute distribution in columnar crystal zone was deduced when the solid-liquid interface bended periodically,and the quantitative calculations of macrosegregation were also made in the process of the continuous casting.The solute distribution along the thickness direction of the slabs was obtained,which verified the theoretical calculation.The effect of the bulge size,solidification speed,and solidification shrinkage speed on macrosegregation of the slabs was calculated.It can be concluded that normal segregation and negative segregation alternatively appear as a result of the bulge.The normal segregation exponentially depends on the bulge size,and the negative segregation linearly depends on the bulge size.The extent of the normal segregation is greater than that of the negative segregation when the bulge size is the same.The macrosegregation of the same position along the thickness direction of the slabs changes in a sine wave with increasing the solidification rate,and the amplitude is larger at the casting blank center.The normal segregation linearly decreases with increasing the solidification shrinkage speed,and when the solidification shrinkage speed exceeds a critical value,the segregation appears negatively and increases linearly.

  6. Contactless inductive flow tomography: basic principles and first applications in the experimental modelling of continuous casting

    Science.gov (United States)

    Stefani, F.; Eckert, S.; Ratajczak, M.; Timmel, K.; Wondrak, T.

    2016-07-01

    Contactless inductive flow tomography (CIFT) aims at reconstructing the flow structure of a liquid metal from the magnetic fields measured at various positions outside the fluid body which are induced by the flow under the influence of one or multiple applied magnetic fields. We recap the basic mathematical principles of CIFT and the results of an experiment in which the propeller-driven three-dimensional flow in a cylindrical had been reconstructed. We also summarize the recent activities to utilize CIFT in various problems connected with the experimental simulation of the continuous casting process. These include flow reconstructions in single-phase and two-phase flow problems in the Mini-LIMMCAST model of slab-casting, studies of the specific effects of an electromagnetic stirrer attached to the Submerged Entry Nozzle (SEN), as well as first successful applications of CIFT on the background of a strong electromagnetic brake field. We conclude by discussing some remaining obstacles for the deployment of CIFT in a real caster.

  7. Detecting The Liquid Core In Continuous Casting Slabs By Load Torque Estimation In Unbending Zone

    Directory of Open Access Journals (Sweden)

    Emil CEANGA

    2002-12-01

    Full Text Available The development in continuous casting process has been strongly dominated by the demands of quality improvement and reduced costs for steel products in recent years. To achieve these goals consideration has been given by increasing the velocity of casting process. In that case a portion of a cross section of the slab are still licked in the unbending zone. Information about the deformation, stress and strain in solid shells is quit important in terms of the cost quality. These information are obtained by load torque estimation using the electrical quantities of the drive system for the unbending zone. A sensor less drive system with induction motor is considerate. The electrical drive systems are controlled in torque and speed. The measurements of voltage and current components and the imposed speed are the inputs for the real time load torque estimator. The estimated load torque is compared with the calculated maximal load torque for the entirely solidified slab state. From this comparison results the thickens of the slab licked zone.

  8. Effect of Scale Formation on Copper Enrichment Behavior in Continuously Cast Slab

    Institute of Scientific and Technical Information of China (English)

    Nan WANG; Jin XU; Shan YU; Guang-zong ZHANG; Guang-hao CHEN; Min CHEN

    2016-01-01

    Copper enrichment behavior in continuously cast slab induced by scale formation during continuous cooling was experimentally investigated,and the effects of initial slab surface temperature and oxygen potential in atmos-phere were discussed.The results showed that a loose scale adhered to the substrate was formed in H2 O-N2 atmos-phere at higher slab surface temperature compared to a gap formed between the scale and the steel substrate after continuous cooling in H2 O-O2-N2 atmosphere.Under the condition of continuous cooling in H2 O-N2 atmosphere, the copper enrichment occurred both within the loose scale and at the scale/steel interface with simultaneous Ni en-richment near the interface at higher slab surface temperature.The combined effects of the loose scale and nickel en-richment were thought to promote the back-migration of Cu-rich phase from the interface and occlusion within the scale layer.While in H2 O-O2-N2 atmosphere,the Cu enrichment was found on the steel side and the formed gap pre-vented the migration of Cu to the scale.

  9. Application of Thermal Analysis Tests Results in the Numerical Simulations of Continuous Casting Process

    Directory of Open Access Journals (Sweden)

    Kargul T.

    2015-04-01

    Full Text Available Measurement of thermophysical properties of steel is possible by using different thermal analysis techniques. In the field of metallurgy the most relevant methods are Differential Thermal Analysis (DTA and Differential Scanning Calorimetry (DSC. The paper presents the results of thermophysical properties which are necessary to carry out numerical simulation of continuous casting of steel. The study was performed for two steel grades S320GD and S235JR. The main aim of the research was to determine the dependence of specific heat on temperature. On the basis of obtained results the thermal effects of phase transformations and characteristic transition temperatures were also identified. Both the specific heat of steel and thermal effects of phase transformations are included in the Fourier-Kirchhoff equation, as the material properties necessary to obtain the numerical solution. The paper presents the research methodology, analysis of results and method of determining the specific heat of steel based on the results of DSC analysis.

  10. Longitudinal surface cracks on continuous casting slabs of P and Cu containing container steel

    Institute of Scientific and Technical Information of China (English)

    Xinhua Wang; Zhiyuan Zhu; Li Zhang; Guodong Xu

    2003-01-01

    The fact that the amount of the mold flux components differs at different locations on the cracking surface indicates that the longitudinal surface cracks are initially formed in the mold and are enlarged in the secondary cooling zone. Based on the hot ductility measurement of two typical container used steels, it is known that the steels are in severe embrittlement state in the temperature range of 825-775℃. By means of increasing Cr/Ni plating thickness on the upper part of the mold, reducing mold heat flux, adopting new secondary cooling pattern, etc., the occurrence of the surface longitudinal cracks on the steel CC (continuous casting) slabs has been significantly reduced.

  11. Fuzzy algorithm used to water debit control to the secondary cooling in continuous casting process

    Directory of Open Access Journals (Sweden)

    Corina Cunţan

    2005-10-01

    Full Text Available The relised research, reffering to human expert behaviar, show that this have a strong nonlinear behaviar, accompanied by prediction, integration, anticipation and delayed effects and even in adaptation of the real functioning process.The prominencing of languages caracterisation of process and also the interpretation based of experience in commands generation process represent the parameters which can modify the controll properties.The projected Fuzzy algorithms lead to nonlinear controllers. To determine the controlling characteristics was used: Fuzzy Controller PIC 16C74, the appropriate software and ADA 3100 data acquisition board.To obtain a best controlling precision, the process was divided in two parts: start-stop and continuous casting process. For each part was establised the base rules and the membership functions which lead to obtain the controll surfaces and statical characteristics.

  12. Simulation of fluid flow induced by opposing ac magnetic fields in a continuous casting mold

    Energy Technology Data Exchange (ETDEWEB)

    Chang, F.C.; Hull, J.R. [Argonne National Lab., IL (United States); Beitelman, L. [J. Mulcahy Enterprises, Whitby, ON (Canada)

    1995-07-01

    A numerical simulation was performed for a novel electromagnetic stirring system employing two rotating magnetic fields. The system controls stirring flow in the meniscus region of a continuous casting mold independently from the stirring induced within the remaining volume of the mold by a main electromagnetic stirrer (M-EMS). This control is achieved by applying to the meniscus region an auxiliary electromagnetic field whose direction of rotation is opposite to that of the main magnetic field produced by the M-EMS. The model computes values and spatial distributions of electromagnetic parameters and fluid flow in the stirred pools of mercury in cylindrical and square geometries. Also predicted are the relationships between electromagnetics and fluid flows pertinent to a dynamic equilibrium of the opposing stirring swirls in the meniscus region. Results of the numerical simulation compared well with measurements obtained from experiments with mercury pools.

  13. Finite Element Analysis of 3-D Electromagnetic Field in Bloom Continuous Casting Mold

    Institute of Scientific and Technical Information of China (English)

    LIU Xu-dong; YANG Xiao-dong; ZHU Miao-yong; CHEN Yong; YANG Su-bo

    2007-01-01

    Three-dimensional finite element model of electromagnetic stirrer was built to predict magnetic field in a bloom continuous casting mold for steel during operation. The effects of current intensity, current frequency, and mold copper plate thickness on the magnetic field distribution in the mold were investigated. The results show that the magnetic induction intensity increases linearly with the increase in current intensity and decreases with the increase in current frequency. Increasing current intensity and frequency is available in increasing the electromagnetic force. The Joule heat decreases gradually from surface to center of bloom, and a maximum Joule heat can be found on corner of bloom. The prediction of magnetic induction intensity is in good agreement with the measured values.

  14. MICROSTRUCTURE OF BINARY Mg-Al EUTECTIC ALLOY WIRES PRODUCED BY THE OHNO CONTINUOUS CASTING PROCESS

    Institute of Scientific and Technical Information of China (English)

    Z.M.Zhang; T.Lū; C.J.Xu; X.F.Guo

    2008-01-01

    Directionally solidified binary Mg-Al eutectic alloy wires of approximately 5 mm in diameter were produced by the Ohno continuous casting (OCC) process and the mi-crostructure was examined.It was found that the wires possess obvious unidirectional growth characteristic along its axial direction.The microstructure consists of parallel columnar grains that resulted from the competitive growth of equiaxed grains solidified on the head of dummy bar.Each columnar grain comprises regular eutectic α-Mg and β-Mg17 Al12 phases,which grew along the axial direction of the wires.The morphology of the eutectic is mainly lameUar,meanwhile rod eutectic exists.The formation of rod eutectic was attributed to the "bridging effect" caused by incidental elements in the alloy.

  15. Experimental and Numerical Simulations of the Solidification Process in Continuous Casting of Slab

    Directory of Open Access Journals (Sweden)

    Liang Bai

    2016-03-01

    Full Text Available Thermal simulation equipment (TSE was recently developed to simulate the solidification process in the industrial continuous casting of slab. The grain growth, solid-liquid interface movement, and columnar-to-equiaxed transition (CET in the continuous casting process can be reproduced using this equipment. The current study is focused on the effects of different cooling rates and superheat conditions on the grain growth in the solidification process of chromium-saving ferritic stainless steel (B425. The temperature distribution and microstructure evolution are simulated by a Cellular Automaton-Finite Element (CAFE model. The experimental results demonstrate that the temperature gradient and the grain growth rate of the sample can be effectively controlled by the equipment. It is observed from optical micrographs of the microstructure that the average equiaxed grain ratio increases when the superheat temperature decreases. The average equiaxed grain ratio is approximately 26% and 42% under superheat conditions of 40 °C and 30 °C, respectively, and no apparent columnar grain generation in the samples occurs under superheat conditions of 10 °C and 20 °C, as the result of a large thermal resistance at the copper-sample interface and low superheat inside the sample. A lower cooling rate results in a higher equiaxed crystal ratio in the sample. As the cooling rate decreases, the equiaxed crystal ratio becomes 14%, 23%, and 42%. Comparing the simulation results with the experimental observations, a reasonable qualitative agreement is achieved for the chilled layer thickness, grain morphology, and CET in the sample. Thus, the CAFE model in the current study can accurately predict the grain growth under different superheating and cooling rate conditions.

  16. Experimental and numerical modelling of the fluid flow in the continuous casting of steel

    Science.gov (United States)

    Timmel, K.; Miao, X.; Wondrak, T.; Stefani, F.; Lucas, D.; Eckert, S.; Gerbeth, G.

    2013-03-01

    This article gives an overview of recent research activities with respect to the mold flow in the continuous casting of steel in presence of DC magnetic fields. The magnetic fields appear to be an attractive tool for controlling the melt flow in a contactless way. Various kinds of magnetic systems are already in operation in industrial steel casting, but the actual impact on the melt flow has not been sufficiently verified by experimental studies. The rapid development of innovative diagnostic techniques in low-melting liquid metals over the last two decades enables new possibilities for systematic flow measurements in liquid metal model experiments. A new research program was initiated at HZDR comprising three experimental facilities providing a LIquid Metal Model for continuous CASTing of steel (LIMMCAST). The facilities operate in a temperature range from room temperature up to 400∘C using the low-melting alloys GaInSn and SnBi, respectively. The experimental program is focused on quantitative flow measurements in the mold, the submerged entry nozzle and the tundish. Local potential probes, Ultrasonic Doppler Velocimetry (UDV) and Contactless Inductive Flow Tomography (CIFT) are employed to measure the melt flow. The behavior of two-phase flows in case of argon injection is investigated by means of the Mutual Inductance Tomography (MIT) and X-ray radioscopy. The experimental results provide a substantial data basis for the validation of related numerical simulations. Numerical calculations were performed with the software package ANSYS-CFX with an implemented RANS-SST turbulence model. The non-isotropic nature of MHD turbulence was taken into account by specific modifications of the turbulence model. First results of the LIMMCAST program reveal important findings such as the peculiar, unexpected phenomenon that the application of a DC magnetic field may excite non-steady, non-isotropic large-scale flow oscillations in the mold. Another important result of our

  17. Center Segregation with Final Electromagnetic Stirring in Billet Continuous Casting Process

    Science.gov (United States)

    Jiang, Dongbin; Zhu, Miaoyong

    2017-02-01

    With a multiphase solidification model built, the effect of F-EMS parameters on center segregation was investigated in 160 mm × 160 mm billet continuous casting process. In the model, the initial growth of equiaxed grains which could move freely with liquid was treated as slurry, while the coherent equiaxed zone was regarded as porous media. The results show that the stirring velocity is not the main factor influencing center segregation improvement, which is more affected by current intensity and stirring pool width. Because solute transport is controlled by solidification rate as stirring pool width is 73 mm, center segregation declines continuously with current intensity increasing. As liquid pool width decreases to 61 mm and less latent heat needs to dissipate in the later solidification, the center segregation could be improved more obviously by F-EMS. Due to center liquid solute enrichment and liquid phase accumulation in the stirring zone, center segregation turns to rise reversely with higher current intensity and becomes more serious with stirring pool width further decreasing to 43 mm. As the stirring pool width is 25 mm, the positive segregation has already formed and solute could still concentrate with weak stirring, leading to center segregation deterioration. With the optimized current intensity (400 A) and stirring pool width (61 mm) set for continuous mode, center segregation improvement is better than that of alternative mode.

  18. Flow and thermal behavior of the top surface flux/powder layers in continuous casting molds

    Science.gov (United States)

    McDavid, R. M.; Thomas, B. G.

    1996-08-01

    Steady-state finite-element models have been formulated to investigate the coupled fluid flow and thermal behavior of the top-surface flux layers in continuous casting of steel slabs. The three-dimensional (3-D) FIDAP model includes the shear stresses imposed on the flux/steel interface by flow velocities calculated in the molten steel pool. It also includes different temperature-dependent powder properties for solidification and melting. Good agreement between the 3-D model and experimental measurements was obtained. The shear forces, imposed by the steel surface motion toward the submerged entry nozzle (SEN), create a large recirculation zone in the liquid flux pool. Its depth increases with increasing casting speed, increasing liquid flux conductivity, and decreasing flux viscosity. For typical conditions, this zone contains almost 4 kg of flux, which contributes to an average residence time of about 2 minutes. Additionally, because the shear forces produced by the narrowface consumption and the steel flow oppose each other, the flow in the liquid flux layer separates at a location centered 200 mm from the narrowface wall. This flow separation depletes the liquid flux pool at this location and may contribute to generically poor feeding of the mold-strand gap there. As a further consequence, a relatively cold spot develops at the wideface mold wall near the separation point. This nonuniformity in the temperature distribution may result in nonuniform heat removal, and possibly nonuniform initial shell growth in the meniscus region along the wideface off-corner region. In this way, potential steel quality problems may be linked to flow in the liquid flux pool.

  19. Transient Asymmetric Flow and Bubble Transport Inside a Slab Continuous-Casting Mold

    Science.gov (United States)

    Liu, Zhongqiu; Li, Baokuan; Jiang, Maofa

    2014-04-01

    A one third scale water model experiment was conducted to observe the asymmetric flow and vortexing flow inside a slab continuous-casting mold. Dye-injection experiment was used to show the evolution of the transient flow pattern in the liquid pool without and with gas injection. The spread of the dye was not symmetric about the central plane. The flow pattern inside the mold was not stationary. The black sesames were injected into water to visualize the vortexing flow pattern on the top surface. The changes of shape and location of single vortex and two vortices with time had been observed during experiments. Plant ultrasonic testing (UT) of slabs was used to analyze the slab defects distribution, which indicated that the defects are intermittent and asymmetric. A mathematical model has been developed to analyze the time-dependent flow using the realistic geometries, which includes the submerged entry nozzle (SEN), actual mold, and part of the secondary cooling zone. The transient turbulent flow of molten steel inside the mold has been simulated using the large eddy simulation computational approach. Simulation results agree acceptably well with the water model experimentally observed and plant UT results. The oscillating motions of jet and the turbulence naturally promote the asymmetric flow even without the effects of slide gate nozzle or the existence of clogs inside the SEN. The periodic behavior of transient fluid flow in the mold is identified and characterized. The vortexing flow is resulted from asymmetric flow in the liquid pool. The vortices are located at the low-velocity side adjacent to the SEN, and the positions and sizes are different. Finally, the model is applied to investigate the influence of bubble size and casting speed on the time-dependent bubble distribution and removal fraction from the top surface inside the mold.

  20. Three-Dimensional Numerical Modeling of Macrosegregation in Continuously Cast Billets

    Directory of Open Access Journals (Sweden)

    Qipeng Dong

    2017-06-01

    Full Text Available Macrosegregation, serving as a major defect in billets, can severely degrade material homogeneity. Better understanding of the physical characteristics of macrosegregation through numerical simulation could significantly contribute to the segregation control. The main purpose of this study was to predict macrosegregation in continuously cast billets with a newly developed three-dimensional macrosegregation model. The fluid flow, solidification, and solute transport in the entire billet region were solved and analyzed. Flow patterns, revealing a typical melt recirculation at the upper region of mold and thermosolutal convection at the secondary cooling zone, significantly affect the solidification and solute distribution. The solute redistribution occurring with thermosolutal convection at the solidification front contributes significantly to continued macrosegregation as solidification proceeds. The results of this study show that the equilibrium partition coefficient is mostly responsible for the magnitude of macrosegregation, while comparison between solute P and S indicated that diffusion coefficients also have some amount of influence. Typical macrosegregation patterns containing a positively segregated peak at the centerline and negatively segregated minima at either side were obtained via the proposed three-dimensional macrosegregation model, which validated by the measured surface temperatures and segregation degree.

  1. The 3D Simulation of Liquid Core Change of Cylinder Steel Rolling Forming on Soft-reduction Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    LUO Jian; WANG Ying; LI Ainong; HUA Lin

    2006-01-01

    Using ABAQUS FEM software, the Elastic-plastic with isotropic hardening model is applied to simulate 3D cylinder slab rolling forming in continuous casting (CC), the change of liquid core before slab solidification completely on soft reduction process is studied, the analyse result shows the soft reduction technique can change the liquid core size, which is useful to cylinder slab forming in CC.

  2. Recent development of ductile cast iron production technology in China

    Institute of Scientific and Technical Information of China (English)

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed.The manufacture and process control of as-cast ductile iron are discussed.The microstructure.properties and application of partial austenitization normalizing ductile iron and austempered duclile iron(ADI)are briefly depicted.The new development of duclile iron production techniques,such as cored-wire injection(wire-feeding nodularization)process,tundish cover ladle nodularizing process,horizontal continuous casting,and EPC process (lost foam)for ductile iron castings,etc.,are summarized.

  3. Recent development of ductile cast iron production technology in China

    Directory of Open Access Journals (Sweden)

    Cai Qizhou

    2008-05-01

    Full Text Available Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization process, tundish cover ladle nodularizing process, horizontal continuous casting, and EPC process (lost foam for ductile iron castings, etc., are summarized.

  4. Continuous Data Assimilation for a 2D Bénard Convection System Through Horizontal Velocity Measurements Alone

    Science.gov (United States)

    Farhat, Aseel; Lunasin, Evelyn; Titi, Edriss S.

    2017-01-01

    In this paper we propose a continuous data assimilation (downscaling) algorithm for a two-dimensional Bénard convection problem. Specifically we consider the two-dimensional Boussinesq system of a layer of incompressible fluid between two solid horizontal walls, with no-normal flow and stress-free boundary conditions on the walls, and the fluid is heated from the bottom and cooled from the top. In this algorithm, we incorporate the observables as a feedback (nudging) term in the evolution equation of the horizontal velocity. We show that under an appropriate choice of the nudging parameter and the size of the spatial coarse mesh observables, and under the assumption that the observed data are error free, the solution of the proposed algorithm converges at an exponential rate, asymptotically in time, to the unique exact unknown reference solution of the original system, associated with the observed data on the horizontal component of the velocity.

  5. Continuous Data Assimilation for a 2D Bénard Convection System Through Horizontal Velocity Measurements Alone

    Science.gov (United States)

    Farhat, Aseel; Lunasin, Evelyn; Titi, Edriss S.

    2017-06-01

    In this paper we propose a continuous data assimilation (downscaling) algorithm for a two-dimensional Bénard convection problem. Specifically we consider the two-dimensional Boussinesq system of a layer of incompressible fluid between two solid horizontal walls, with no-normal flow and stress-free boundary conditions on the walls, and the fluid is heated from the bottom and cooled from the top. In this algorithm, we incorporate the observables as a feedback (nudging) term in the evolution equation of the horizontal velocity. We show that under an appropriate choice of the nudging parameter and the size of the spatial coarse mesh observables, and under the assumption that the observed data are error free, the solution of the proposed algorithm converges at an exponential rate, asymptotically in time, to the unique exact unknown reference solution of the original system, associated with the observed data on the horizontal component of the velocity.

  6. Rapid air film continuous casting of aluminum alloy using static magnetic field

    Institute of Scientific and Technical Information of China (English)

    Fu QU; Huixue JIANG; Gaosong WANG; Qingfeng ZHU; Xiangjie WANG; Jianzhong CUI

    2009-01-01

    The influences of the cooling style and static magnetic field on the air film casting process were investigated. Ingots of 6063 aluminum alloy were produced by AIRSOL VEIL casting with double-layer cooling water and static magnetic field. Surface segregation, hot crack and variation of solute content along the radius direction of ingot were examined. The results showed that double-layer cooling water can improve the surface quality and avoid of hot crack, which created conditions to increase the casting speed. The electromagnetic casting process can effectively improve the surface quality in high speed casting process, and static magnetic field has a great influence on solute distribution along the radius direction of ingot.

  7. The mechanism of hot crack formation in Ti-6Al-4V during cold crucible continuous casting

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    Hot crack is one of common defects in castings, which often results in failure of castings. This work studies the formation of hot crack during cold crucible continuous casting by means of experiments and theoretical analysis. The results show that hot crack occurs on the surface and in the circumference of ingots, where the solidified shell and the solidification front meet each other. The tendency of hot cracking decreases with the increase of withdrawal velocities in some extent.The hot crack is caused mainly by the friction force between the shell and the crucible inner wall, and it takes place when the stress resulting from friction exceeds the tensile strength of the shell. The factors of μm, ht, hs and hm, affecting hot cracks are analyzed and verified. In order to decrease the tendency of hot cracks, technical parameters should be optimized by decreasingμm, ht, hs and hm.

  8. Machinability of Austempered Ductile Iron (ADI) Produced by Integrated Green Technology of Continuous Casting-Heat Treatment Processes

    Science.gov (United States)

    Meena, A.; El Mansori, M.; Ghidossi, P.

    2011-01-01

    This study presents the novel processing technique known as continuous casting-heat treatment processes to produce Austempered Ductile Iron (ADI) which is a new class of ductile iron. ADI is characterized by improved mechanical properties but has low machinability as compared to other cast irons and steel of similar strength. The novel technique is developed by the integration of casting (in die casting) and heat treatment processes in foundry to save cost energy and time. Specimens just after casting were austenitized at 930° C for 90 min and then austempered in fluidized bed at 380° C for 90 and 120 min. Hence, the effect of austempering time on the morphology of retained austenite and mechanical properties of the material were examined and compared with conventionally produced ADI. Drilling tests were then carried out to evaluate the machinability of ADI in terms of cutting forces, chip micro-hardness, chip morphology and surface roughness. The mechanical properties of ADI austempered for 120 min have found to be better as compare to the ADI austempered for 90 min.

  9. Method for Determining the Time Constants Characterizing the Intensity of Steel Mixing in Continuous Casting Tundish

    Directory of Open Access Journals (Sweden)

    Pieprzyca J.

    2015-04-01

    Full Text Available A common method used in identification of hydrodynamics phenomena occurring in Continuous Casting (CC device's tundish is to determine the RTD curves of time. These curves allows to determine the way of the liquid steel flowing and mixing in the tundish. These can be identified either as the result of numerical simulation or by the experiments - as the result of researching the physical models. Special problem is to objectify it while conducting physical research. It is necessary to precisely determine the time constants which characterize researched phenomena basing on the data acquired in the measured change of the concentration of the tracer in model liquid's volume. The mathematical description of determined curves is based on the approximate differential equations formulated in the theory of fluid mechanics. Solving these equations to calculate the time constants requires a special software and it is very time-consuming. To improve the process a method was created to calculate the time constants with use of automation elements. It allows to solve problems using algebraic method, which improves interpretation of the research results of physical modeling.

  10. 3-D inverse solution for continuous casting taking an air cap into consideration

    Directory of Open Access Journals (Sweden)

    I. Nowak

    2008-12-01

    Full Text Available The paper discusses a 3-D numerical solution of the inverse boundary problem for a continuous casting process of an aluminium alloy. Since the verified information on the heat flux distribution is crucial for a good design of a mould, effective cooling system and generally the whole caster, the main goal of the analysis presented within the paper was an identification of the heat fluxes along the external walls of the ingot. In the study an enthalpy-porosity technique implemented in a commercial Fluent package was used for modelling the solidification process. In this method, the phase change interface was determined on the basis of the liquid fraction approach. Moreover, the mathematical model included the pull velocity, the temperature-dependent properties for a liquid phase, mushy zone and solid phase, and a spatially local distribution of the thermal contact resistance between the ingot and crystallizer walls. In the inverse procedure, a sensitivity analysis was employed for the estimation of the boundary conditions retrieval. Although, the measured temperatures required to solve the problem are always burdened by measurement errors, a comparison of the measured and retrieved values showed a high accuracy of the computations.

  11. Effect of V and N on the microstructure evolution during continuous casting of steel

    Science.gov (United States)

    Santillana, B.; Eskin, D. G.; Boom, R.; Katgerman, L.

    2012-01-01

    Low Carbon (LC) steel is not expected to be sensitive to hot tearing and/or cracking while microalloyed steels are known for their high cracking sensitivity during continuous casting. Experience of the Direct Sheet Plant caster at Tata Steel in Ijmuiden (the Netherlands), seems to contradict this statement. It is observed that a LC steel grade has a high risk of cracking alias hot tearing, while a High Strength Low Alloyed (HSLA) steel has a very low cracking occurrence. Another HSLA steel grade, with a similar composition but less N and V is however very sensitive to hot tearing. An extreme crack results in a breakout. A previous statistical analysis of the breakout occurrence reveals a one and a half times higher possibility of a breakout for the HSLA grade compared to the LC grade. HSLA with extra N, V shows a four times smaller possibility of breakout than LC. This study assigns the unexpected effect of the chemical composition on the hot tearing sensitivity to the role of some alloying elements such as V and N as structure refiners.

  12. Structural and thermophysical properties characterization of continuously reinforced cast Al matrix composite

    Directory of Open Access Journals (Sweden)

    Brian Gordon

    2010-11-01

    Full Text Available In this work the process of manufacturing a continuously reinforced cast Al matrix composite and its properties are presented. The described technology permits obtaining a structural material of competitive properties compared to either heat treatable aluminum alloys or polymer composites for several types of applications. The examined thermophysical properties and structural characterization, including material anisotropy, coupled with the results of previous measurements of the mechanical properties of both Al2O3 reinforcing filaments and metallic prepregs have proven the high quality of this material and the possibility of its operation under special loading modes and environmental conditions. Microscopic examinations (LM, SEM were carried out to reveal the range of morphological homogeneity of the microstructure, the anisotropy of the filament band distribution, and simultaneously the adhesive behavior of the metal/fiber interface. The 3D morphology of the chosen microstructure components was revealed by computed tomography. The obtained results indicate that special properties of the examined prepreg materials have been strongly influenced, on the one hand, by the geometry of its internal microstructure, i.e. spatial distribution and volume fraction of the Al2O3 reinforcing filaments and, on the other hand, by a very good compatibility obtained between the individual metal prepreg components.

  13. Mathematical Modelling of Solidification in a Curved Strand During Continuous Casting of Steel

    Science.gov (United States)

    Maurya, Ambrish; Jha, Pradeep Kumar

    2017-02-01

    A two dimensional fluid flow, heat transfer and solidification model has been developed for a curved shape continuous steel slab caster. The strand has been divided in various sections depending upon cooling conditions in the mold and Secondary Cooling Zone (SCZ). The model was validated against the experimental results reported in the literature for solid shell thickness in the mold. CFD software ANSYS Fluent has been used for solving the differential equations of heat transfer and fluid flow. Surface temperature distribution has been predicted while; the thickness of solid shell formed in the mold and SCZ has been calculated by finding the liquid fraction of steel within the domain. Process parameters such as, casting speed and cooling rate has been varied to analyse their effects on metallurgical length and solid shell thickness at the mold exit. The analysis was based on keeping the shell thickness between 10 and 14 mm at mold exit and metallurgical length less than the cut-off length but having complete solidification after the straightening zone.

  14. Fluid Flow and Mixing in Non-Isothermal Water Model of Continuous Casting Tundish

    Institute of Scientific and Technical Information of China (English)

    Mehdi ALIZADEH; Hossein EDRIS; Ali SHAFYEI

    2008-01-01

    Fluid flow and mixing of molten steel in a twin-slab-strand continuous casting tundish were investigated using a mixing model under non-isothermal conditions. This model led to a set of ordinary differential equations that were solved with a Runge-Kutta algorithm. Steady state water modeling was carried out under non-isothermal conditions. Experimental data obtained from the water model were used to calibrate the mixing model. Owing to the presence of a mixed convection in the non-isothermal conditions, a channelizing flow would be created in the fluid inside the tundish. A mixing model was designed that was capable of predicting RTD (residence time distribution) curves for different cases in non-isothermal conditions. The relationship between RTD parameters and the Tu (tundish Richardson number) was obtained for various cases under non-isothermal conditions. The results show that the RTD parameters were completely different under isothermal and non-isothermal conditions. The comparison of the RTD curves between the isothermal and non-isothermal conditions presents that the extent of mixing in the tundish in nonisothermal conditions is lower than the mixing extent in isothermal conditions.

  15. Tundish Cover Flux Thickness Measurement Method and Instrumentation Based on Computer Vision in Continuous Casting Tundish

    Directory of Open Access Journals (Sweden)

    Meng Lu

    2013-01-01

    Full Text Available Thickness of tundish cover flux (TCF plays an important role in continuous casting (CC steelmaking process. Traditional measurement method of TCF thickness is single/double wire methods, which have several problems such as personal security, easily affected by operators, and poor repeatability. To solve all these problems, in this paper, we specifically designed and built an instrumentation and presented a novel method to measure the TCF thickness. The instrumentation was composed of a measurement bar, a mechanical device, a high-definition industrial camera, a Siemens S7-200 programmable logic controller (PLC, and a computer. Our measurement method was based on the computer vision algorithms, including image denoising method, monocular range measurement method, scale invariant feature transform (SIFT, and image gray gradient detection method. Using the present instrumentation and method, images in the CC tundish can be collected by camera and transferred to computer to do imaging processing. Experiments showed that our instrumentation and method worked well at scene of steel plants, can accurately measure the thickness of TCF, and overcome the disadvantages of traditional measurement methods, or even replace the traditional ones.

  16. Laser-induced breakdown spectroscopy of scaled steel samples taken from continuous casting blooms

    Science.gov (United States)

    Meinhardt, Christoph; Sturm, Volker; Fleige, Rüdiger; Fricke-Begemann, Cord; Noll, Reinhard

    2016-09-01

    To analyse continuous casting steel blooms a removal of non-representative surface layers is required prior to the analysis. In this work, an optimized process is developed to ablate such layers and to analyse the bulk material underneath with laser-induced breakdown spectroscopy (LIBS). A high ablation rate is crucial since the time slot for an inline analysis is limited, e.g. to metallic layers and typically have thicknesses from 200 μm to 600 μm each. The ablation behaviour of the oxide differs significantly from that of the metallic layers. An operation scheme for inline material identification is worked out to perform ablation and analysis with a single laser source. During the ablation phase and the subsequent measurement phase the laser source is operated with individually tailored parameters. A total penetration depth exceeding 1 mm in steel can be achieved within 20 s of ablation. Thereby the influence of non-representative surface layers on the following LIBS measurement can be suppressed to a large extent. For chromium, relative root mean square errors of predictions of less than 13% were achieved on high alloy samples with up to 16 m.-% Cr and on low alloy samples with Cr contents below 2 m.-%.

  17. Large Eddy Simulation of Transient Flow, Solidification, and Particle Transport Processes in Continuous-Casting Mold

    Science.gov (United States)

    Liu, Zhongqiu; Li, Linmin; Li, Baokuan; Jiang, Maofa

    2014-07-01

    The current study developed a coupled computational model to simulate the transient fluid flow, solidification, and particle transport processes in a slab continuous-casting mold. Transient flow of molten steel in the mold is calculated using the large eddy simulation. An enthalpy-porosity approach is used for the analysis of solidification processes. The transport of bubble and non-metallic inclusion inside the liquid pool is calculated using the Lagrangian approach based on the transient flow field. A criterion of particle entrapment in the solidified shell is developed using the user-defined functions of FLUENT software (ANSYS, Inc., Canonsburg, PA). The predicted results of this model are compared with the measurements of the ultrasonic testing of the rolled steel plates and the water model experiments. The transient asymmetrical flow pattern inside the liquid pool exhibits quite satisfactory agreement with the corresponding measurements. The predicted complex instantaneous velocity field is composed of various small recirculation zones and multiple vortices. The transport of particles inside the liquid pool and the entrapment of particles in the solidified shell are not symmetric. The Magnus force can reduce the entrapment ratio of particles in the solidified shell, especially for smaller particles, but the effect is not obvious. The Marangoni force can play an important role in controlling the motion of particles, which increases the entrapment ratio of particles in the solidified shell obviously.

  18. Real-Time, Model-Based Spray-Cooling Control System for Steel Continuous Casting

    Science.gov (United States)

    Petrus, Bryan; Zheng, Kai; Zhou, X.; Thomas, Brian G.; Bentsman, Joseph

    2011-02-01

    This article presents a new system to control secondary cooling water sprays in continuous casting of thin steel slabs (CONONLINE). It uses real-time numerical simulation of heat transfer and solidification within the strand as a software sensor in place of unreliable temperature measurements. The one-dimensional finite-difference model, CON1D, is adapted to create the real-time predictor of the slab temperature and solidification state. During operation, the model is updated with data collected by the caster automation systems. A decentralized controller configuration based on a bank of proportional-integral controllers with antiwindup is developed to maintain the shell surface-temperature profile at a desired set point. A new method of set-point generation is proposed to account for measured mold heat flux variations. A user-friendly monitor visualizes the results and accepts set-point changes from the caster operator. Example simulations demonstrate how a significantly better shell surface-temperature control is achieved.

  19. Transient Simulation of Mold Heat Transfer and Solidification Phenomena of Continuous Casting of Steel

    Science.gov (United States)

    El-Bealy, Mostafa Omar

    2016-10-01

    A comprehensive model of heat transfer and solidification phenomena has been developed including microstructure evolution and fluctuation macrosegregation in continuously cast steel slabs with an objective of evaluation of various mold cooling conditions. The study contains plant trials, metallographic examinations, and formulation of mathematical modeling. The plant trials involved sample collection from three slab casters in use at two different steel plants. The metallographic study combined measurements of dendrite arm spacings and macrosegregation analysis of collected samples. A one-dimensional mathematical model has been developed to characterize the thermal, solidification phases, microstructure evolution, interdendritic strain, and therefore, the macrosegregation distributions. Two cooling approaches were proposed in this study to evaluate the Newtonian heat transfer coefficient in various mold regions. The first approach is a direct estimation approach (DEA), whereas the second one is a coupled approach of the interfacial resistor model and direct estimation approach (CIR/DEA). The model predictions and standard analytical models as well as the previous measurements were compared to verify and to calibrate the model where good agreements were obtained. The comparison between the model predictions and the measurements of dendrite arm spacings and fluctuated carbon concentration profiles were performed to determine the model accuracy level with different cooling approaches. Good agreements were obtained by different accuracy levels with different cooling approaches. The model predictions of thermal parameters and isotherms were analyzed and discussed.

  20. Comparison of CFD Simulations with Experimental Measurements of Nozzle Clogging in Continuous Casting of Steels

    Science.gov (United States)

    Mohammadi-Ghaleni, Mahdi; Asle Zaeem, Mohsen; Smith, Jeffrey D.; O'Malley, Ronald

    2016-12-01

    Measurements of clog deposit thickness on the interior surfaces of a commercial continuous casting nozzle are compared with computational fluid dynamics (CFD) predictions of melt flow patterns and particle-wall interactions to identify the mechanisms of nozzle clogging. A submerged entry nozzle received from industry was encased in epoxy and carefully sectioned to allow measurement of the deposit thickness on the internal surfaces of the nozzle. CFD simulations of melt flow patterns and particle behavior inside the nozzle were performed by combining the Eulerian-Lagrangian approach and detached eddy simulation turbulent model, matching the geometry and operating conditions of the industrial test. The CFD results indicated that convergent areas of the interior cross section of the nozzle increased the velocity and turbulence of the flowing steel inside the nozzle and decreased the clog deposit thickness locally in these areas. CFD simulations also predicted a higher rate of attachment of particles in the divergent area between two convergent sections of the nozzle, which matched the observations made in the industrial nozzle measurements.

  1. Simulation Using Realistic Spray Cooling for the Continuous Casting of Multi-component Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A three-dimensional heat transfer model for continuous steel slab casting has been developed with realistic spray cooling patterns and a coupled microsegregation solidification model that calculates the solidification path for multicomponent steels. Temperature and composition dependent properties are implemented in a database for 15 chemical species. Considerable effort is made to accurately model the spray cooling heat transfer. Each spray nozzle position and distribution is considered, including variations of the spray patterns with flow rate, and spray overlap. Nozzle type, layout, nozzle-to-slab distance, and spray span and flux are variable. Natural convection, thermal radiation and contact cooling of individual rolls are computed. The present model provides more comprehensive information and realistic slab surface temperatures than results from a model using the "averaged" treatment of boundary conditions.Cooling operating conditions and parameters of individual spray nozzles can be analyzed to optimize nozzle spray distribution, improve product quality, and troubleshoot issues such as nozzle clogging that may arise during production.One spray cooling correlation is used for the entire machine, achieving as good or better agreement with surface temperature measurements than was found previously for the model using an "averaged" treatment of boundary conditions and using three machine-segment-dependent correlations.

  2. Effect of a Magnetic Field on Turbulent Flow in Continuous Casting Mold

    Science.gov (United States)

    Singh, Ramnik; Vanka, Pratap; Thomas, Brian G.

    2012-11-01

    Electromagnetic Braking (EMBr) fields are applied to control the turbulent mold flow for defect reduction in continuous steel casting. The effect of EMBr depends on the path of induced electric current which is modified by presence of the highly conducting solidifying shell. The mold geometry is complex involving flow in a high-aspect ratio closed channel with bifurcated jet impinging obliquely on the side walls. The extremely transient nature and the anisotropic behavior of turbulence under the EMBr field make numerical studies challenging. We use large eddy simulations to study effects of EMBr with electrically insulating and conducting boundary conditions. Magnetohydrodynamic equations are solved using a fractional step method with second order spatial and temporal accuracy. The electric potential method is used as magnetic Reynolds number is low for liquid metal flows. The solver was first validated with measurements from scaled GaInSn model and simulations were then performed to study real casters at industrial conditions. Time averaged and transient behaviors of the flow were studied by collecting distributions of mean velocities, turbulent fluctuations and vorticity. The simulations reveal that the electrical boundary conditions have a major effect on the flow structure. National Science Foundation Grant CMMI 11-30882.

  3. Comparison of CFD Simulations with Experimental Measurements of Nozzle Clogging in Continuous Casting of Steels

    Science.gov (United States)

    Mohammadi-Ghaleni, Mahdi; Asle Zaeem, Mohsen; Smith, Jeffrey D.; O'Malley, Ronald

    2016-08-01

    Measurements of clog deposit thickness on the interior surfaces of a commercial continuous casting nozzle are compared with computational fluid dynamics (CFD) predictions of melt flow patterns and particle-wall interactions to identify the mechanisms of nozzle clogging. A submerged entry nozzle received from industry was encased in epoxy and carefully sectioned to allow measurement of the deposit thickness on the internal surfaces of the nozzle. CFD simulations of melt flow patterns and particle behavior inside the nozzle were performed by combining the Eulerian-Lagrangian approach and detached eddy simulation turbulent model, matching the geometry and operating conditions of the industrial test. The CFD results indicated that convergent areas of the interior cross section of the nozzle increased the velocity and turbulence of the flowing steel inside the nozzle and decreased the clog deposit thickness locally in these areas. CFD simulations also predicted a higher rate of attachment of particles in the divergent area between two convergent sections of the nozzle, which matched the observations made in the industrial nozzle measurements.

  4. A New Type of Submerged-Arc Flux-Cored Wire Used for Hardfacing Continuous Casting Rolls%A New Type of Submerged-Arc Flux-Cored Wire Used for Hardfacing Continuous Casting Rolls

    Institute of Scientific and Technical Information of China (English)

    YANG Ke; ZHANG Zhi-xi; HU Wang-qin; BAO Ye-feng; JIANG Yong-feng

    2011-01-01

    It is expected that the welding hardfacing of continuous casting rolls has better welding performance and higher wear resistance. A new type of submerged-arc hardfacing flux-cored wire has been developed through nitrogen replacing part of carbon and addition of the nitrogen-fixing elements of niobium and titanium. And microstructure, degree of hardness and high-temperature wear resistance of its deposited metal samples were also investigated. It is found that the microstructure is martensite, residual austenite and carbonitride precipitates. As a result, the hardfacing metal with homogeneous distribution of very fine carbonitride particles had high hardness and excellent wear-re- sisting property during high-temperature wear, which could significantly extend the service life of continuous casting rolls.

  5. 7075合金液相线半连续铸造与二次加热的合金组织%Casting and remelted microstructures of 7075 alloy cast by liquidus semi-continuous casting

    Institute of Scientific and Technical Information of China (English)

    路贵民; 董杰; 崔建忠

    2001-01-01

    A new process, liquidus semi-continuous casting(LSC) to produce semi-solid slurries of aluminum alloy, was presented. The casting and remelted microstructures of 7075 alloy cast by LSC were studied. The microstructures cast at liquidus temperature(908K) by LSC is uniform, fine and rose flowered. The average equal-area-circle grain diameter is 29.7μm and the average roundness is 1.87. The casting microstructures are gradually turned into equiaxed grains by being remelted. After the casting billet are soaked at 849K for 60min, the average equal-area-circle grain diameter is 57.6μm and the average roundness is 1.49. After the casting billet is soaked at 869K for 30min, the average equal-area-circle grain diameter is 47.2μm and the avege roundness is 1.54. The results show that fine semi-solid slurries of 7075 alloy can be obtained by LSC.%提出了液相线半连续铸造制备铝合金半固态浆的新工艺, 研究了液相线半连续铸造7075合金的微观组织及其在二次加热过程中的变化。在液相线温度下(908K)半 连续铸造的7075合金组织为均匀、细小的蔷薇状组织, 晶粒平均等积圆直径为29.7μm, 晶粒平均圆度为1.87。经二次加热后,铸造组织逐渐转变为等轴晶。 在849K下加热60min后, 晶粒平均等 积圆直径为57.6μm,平均圆度为1.49。在869K下加热30min后,晶粒平均等积圆直径为47.2μm,平均圆度为1.54。结果表明, 液相线半连 续铸造可以获得理想的7075合金半固态浆料。

  6. Comparison of different Methods to model Transient Turbulent Magnetohydrodynamic Flow in Continuous Casting Molds

    Science.gov (United States)

    Kratzsch, C.; Asad, A.; Schwarze, R.

    2016-07-01

    Modeling of the processes in the continuous casting mold engaged many scientists once the computer-technology was able to accomplish that task. Despite that, CFD modeling of the fluid flow is still challenging. The methods allow deeper and deeper inside views into transient flow processes. Mostly two kinds of methods are applied for this purpose. URANS simulations are used for a coarse overview of the transient behavior on scales determined by the big rollers inside the mold. Besides, LES were done to study the processes on smaller scales. Unfortunately, the effort to set up a LES is orders of magnitude higher in time and space compared to URANS. Often, the flow determining processes take place in small areas inside the flow domain. Hence, scale resolving methods (SRS) came up, which resolve the turbulence in some amount in these regions, whereas they go back to URANS in the regions of less importance. It becomes more complex when dealing with magnetic fields in terms of EMBr devices. The impact of electro magnetically forces changes the flow structure remarkably. Many important effects occur, e.g. MHD turbulence, which are attributable to processes on large turbulent scales. To understand the underlying phenomena in detail, SRS allows a good inside view by resolving these processes partially. This study compares two of these methods, namely the Scale Adaptive Simulation (SAS) and the Delayed Detached Eddy Simulation (DDES), with respect to rendition of the results known from experiments and URANS simulation. The results show, that the SAS as well as the DDES are able to deliver good results with higher mesh resolutions in important regions in the flow domain

  7. Detection of Non-metallic Inclusions in Centrifugal Continuous Casting Steel Billets

    Science.gov (United States)

    Wang, Qiangqiang; Zhang, Lifeng; Seetharaman, Sridhar; Yang, Shufeng; Yang, Wen; Wang, Yi

    2016-06-01

    In the current study, automated particle analysis was employed to detect non-metallic inclusions in steel during a centrifugal continuous casting process of a high-strength low alloy steel. The morphology, composition, size, area fraction, amount, and spatial distribution of inclusions in steel were obtained. Etching experiment was performed to reveal the dendrite structure of the billet and to discuss the effect of centrifugal force on the distribution of oxide inclusions in the final solidified steel by comparing the solidification velocity with the critical velocity reported in literature. It was found that the amount of inclusions was highest in samples from the tundish (~250 per mm2), followed by samples from the mold (~200 per mm2), and lowest in billet samples (~86 per mm2). In all samples, over 90 pct of the inclusions were smaller than 2μm. In steel billets, the content of oxides, dual-phase oxide-sulfides, and sulfides in inclusions were found to be 10, 30, and 60 pct, respectively. The dual-phase inclusions were oxides with sulfides precipitated on the outer surface. Oxide inclusions consisted of high Al2O3 and high MnO which were solid at the molten steel temperature, implying that the calcium treatment was insufficient. Small oxide inclusions very uniformly distributed on the cross section of the billet, while there were more sulfide inclusions showing a banded structure at the outside 25 mm layer of the billet. The calculated solidification velocity was higher than the upper limit at which inclusions were entrapped by the solidifying front, revealing that for oxide inclusions smaller than 8μm in this study, the centrifugal force had little influence on its final distribution in billets. Instead, oxide inclusions were rapidly entrapped by solidifying front.

  8. Study of Ferrite During Refinement of Prior Austenite Grains in Microalloyed Steel Continuous Casting

    Science.gov (United States)

    Liu, Jiang; Wen, Guanghua; Tang, Ping

    2017-08-01

    The formation of coarse prior austenite grain is a key factor to promote transverse crack, and the susceptibility to the transverse crack can be reduced by refining the austenite grain size. In the present study, the high-temperature confocal laser scanning microscope (CLSM) was used to simulate two types of double phase-transformation technologies. The distribution and morphology of ferrites under different cooling conditions were analyzed, and the effects of ferrite distribution and morphology on the double phase-transformation technologies were explored to obtain the suitable double phase-change technology for the continuous casting process. The results indicate that, under the thermal cycle TH0 [the specimens were cooled down to 913 K (640 °C) at a cooling rate of 5.0 K/s (5.0 °C/s)], the width of prior austenite grain boundaries was thick, and the dislocation density at grain boundaries was high. It had strong inhibition effect on crack propagation; under the thermal cycle TH1 [the specimens were cooled down to 1073 K (800 °C) at a cooling rate of 5.0 K/s (5.0 °C/s) and then to 913 K (640 °C) at a cooling rate of 1.0 K/s (1.0 °C/s)], the width of prior austenite grain boundary was thin, and the dislocation density at grain boundaries was low. It was beneficial to crack propagation. After the first phase change, the developed film-like ferrite along the austenite grain boundaries improved the nucleation conditions of new austenitic grains and removed the inhibition effect of the prior austenite grain boundaries on the austenite grain size.

  9. Flow Stress and Mathematical Model for DRX Evolution of Semi-continuous Cast AZ80 Alloy During Hot Deformation

    Directory of Open Access Journals (Sweden)

    Liang Haicheng

    2016-01-01

    Full Text Available Using electromagnetic fields application ways, AZ80 magnesium alloy is semi-continuously cast into billets with diameter of 165 mm. And the dynamic recrystallization (DRX evolution of the semi-continuous cast AZ80 magnesium alloy during hot compression has been experimentally studied on Gleeble 2000 thermal-mechanical simulator, at temperatures from 260 to 410 °C and strain rates from 0.001 to 10s-1. It is found that the chief microstructure evolution is dynamic recrystallization, and the effect of deformation process parameters on DRX evolution is analyzed. The mathematical models including critical recrystallization model, kinetics model and grain size model of DRX are established and the results show good agreement between experiments and the models.

  10. Simulation and Experimental Study on the Steady Conduction Solution for Continuous Rheo-Casting for A356 Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Duc, Do Minh; Hai, Nguyen Hong; Quang, Pham [Hanoi University of Science and Technology (HUST), Hanoi (Viet Nam)

    2017-03-15

    Computational fluid dynamic modeling of a continuous rheo-casting technology was conducted, consistent with the manufacturing of 3 {sup mm-thin} plates made of aluminum alloy A356. The A numerical simulation on of the stabilizing time of the material crystallization was carried out using the ANSYS FLUENT code. Solidification and melting models were simulated with heat transfer and solid-liquid phase transformation involving the latent heat of crystallization were simulated. The calculated temperature distribution and the evolution of cooling rate through the material were examined and used to clarify their influence on microstructure, and further investigated with hardness testing. The thickness of the mushy zone was determined for the steady conduction solution of the continuous rheo-casting process.

  11. Effect of Structure Parameters on Power and Magnetic Field in Electromagnetic Soft-Contact Continuous Casting System

    Institute of Scientific and Technical Information of China (English)

    DENG An-yuan; WANG En-gang; HE Ji-cheng

    2008-01-01

    To design a power source system and mold for electromagnetic soft-contact continuous casting process and to theoretically estimate the heat losses from the charges and the system power, the effect of structure parameters on system power and magnetic flux density distribution was calculated using finite element method. The results show that as for electromagnetic soft-contact continuous casting system with partial-segment type mold, the power consumption is much more than that with a full-segment type mold; about 62% of electric power is dissipated in the mold, and the effective acting range of magnetic field is relatively narrow. Optimizing mold structure is a crucial measure of remarkably reducing mold power consumption and saving electric energy. Increasing slit number, width, and length can remarkably increase the magnetic flux density in the mold and can reduce the electric energy consumption. Among structure parameters, slit number and slit width are relatively more effective to reduce energy consumption. For a round billet electromagnetic continuous casting system with diameter of 178 mm, the reasonable slit number, width, and length are about 24-32, 0.5-1.0 mm, and 160 mm, respectively.

  12. Solidification structures grown under induced flow and continuous casting of steel

    Science.gov (United States)

    Tsavaras, A. A.

    1984-01-01

    The use of induced flow as a means to control solidification structures in strand cast steel is investigated. The quality problems in strand cast steel stemming from columnar growth can be partially controlled, by Electro Magnetic Stirring (EMS). Induced flow changes the normal morphology of dendrites. Solids grown under intense stirring conditions show both negative and positive segregation which is considered unacceptable by some steel producers. The inclusion size and population is strongly affected by induced flow (EMS). Laboratory and industrial data show substantial reduction in inclusion size and content, but the overall effect of flow on inclusions is affected by the particular type of flow patterns utilized in each case. Productivity and quality are raised substantially in steel strand casting by utilizing EMS.

  13. Effects of casting process on microstructures and flow stress behavior of Mg–9Gd–3Y–1.5Zn–0.8Zr semi-continuous casting billets

    Directory of Open Access Journals (Sweden)

    Xuan liu

    2014-12-01

    Full Text Available Mg–9Gd–3Y–1.5Zn–0.8Zr alloys own high strength, good heat and corrosion resistance. However, it is difficult for the fabrication of large-scale billets, due to the poor deformation ability and strong hot-crack tendency. This work investigated the casting process on the microstructures and flow stress behaviors of the semi-continuous casting billets for the fabrication of large-scale Mg–9Gd–3Y–1.5Zn–0.8Zr billets. The casting process (electromagnetic intensity and casting speed shows outstanding effects on the microstructures and flow stress behavior of the billets. The billets with the specific casting process (I = 68 A, V = 65 mm/min exhibit uniform microstructures and good deformation uniformity.

  14. A Study the relationship between composition, structure and properties of ductile iron in continuous casting

    OpenAIRE

    2011-01-01

    The developed empirical relationships have practical significance and used for determine the structural composition of iron on known data of express-analysis and for optimization technical process of obtaining castings of ductile iron at Public corporation «Gomel foundry «TSENTROLIT».

  15. Computer Simulation of the Formation of Non-Metallic Precipitates During a Continuous Casting of Steel

    Directory of Open Access Journals (Sweden)

    Kalisz D.

    2016-03-01

    Full Text Available The authors own computer software, based on the Ueshima mathematical model with taking into account the back diffusion, determined from the Wołczyński equation, was developed for simulation calculations. The applied calculation procedure allowed to determine the chemical composition of the non-metallic phase in steel deoxidised by means of Mn, Si and Al, at the given cooling rate. The calculation results were confirmed by the analysis of samples taken from the determined areas of the cast ingot. This indicates that the developed computer software can be applied for designing the steel casting process of the strictly determined chemical composition and for obtaining the required non-metallic precipitates.

  16. Numerical simulation of MHD for electromagnetic edge dam in continuous casting.

    Energy Technology Data Exchange (ETDEWEB)

    Chang, F. C.

    1999-03-30

    A computer model was developed to predict eddy currents and fluid flows in molten steel. The model was verified by comparing predictions with experimental results of liquid-metal containment and fluid flow in electromagnetic (EM) edge dams (EMDs) designed at Inland Steel for twin-roll casting. The model can optimize the EMD design so it is suitable for application, and minimize expensive, time-consuming full-scale testing. Numerical simulation was performed by coupling a three-dimensional (3-D) finite-element EM code (ELEKTRA) and a 3-D finite-difference fluids code (CaPS-EM) to solve heat transfer, fluid flow, and turbulence transport in a casting process that involves EM fields. ELEKTRA is able to predict the eddy-current distribution and the electromagnetic forces in complex geometries. CaPS-EM is capable of modeling fluid flows with free surfaces. Results of the numerical simulation compared measurements obtained from a static test.

  17. Rheologic behaviors of A356 aluminum alloy billet produced by semisolid continuous casting process

    Directory of Open Access Journals (Sweden)

    Shuming XING

    2004-08-01

    Full Text Available The experiments for rheologic behaviors of semisolid continous casting billets of A356 alloy in semisolid state has been carried out with a multifunctional rheometer. The results show that the deformation rate increases with loading time, the maximum strain reaches 120% (which is one time larger than that of traditional casting billet and the strain can be rapidly eliminated to 10% after unloading. Moreover, there is a critic stress for billet deformation even in semisolid state, which is named as critic shear stress. This stress increases with the decreasing of heating time. The rheologic behaviors can be expressed by five elements mechanical model and can be modified with the increasing of heating time.

  18. INTERRELATION OF RHOMBICITY AND OCCURRENCE OF INTERNAL CRACKS AT CONTINUOUS CASTING OF SORTED SLUG

    Directory of Open Access Journals (Sweden)

    Ju. A. Samojlovich

    2008-01-01

    Full Text Available Analysis of deformations and stresses in cross section of sorted uninterruptedly-casted slugs at their solidification and cooling within limits of crystallizer with the aim of determination of possibilities for occurrence of internal cracks of diagonal type is carried out on basis of mathematical modeling, the peculiarities of the slug skin cooling at its shrinkage and separation from crystallizer wall are revealed.

  19. Process development of making bearings and bushings from continuous-cast SAE 660 bronze alloy plate

    Science.gov (United States)

    Chill, J. L.

    A process for making bearings and bushings offers considerable potential. The ability to minimize machining and scrap loss, especially for middle and large diameter bearings, should help to lower manufacturing costs appreciably. In addition, the substantial improvement of mechanical properties resulting from rolling offers the increased performance over as-cast SAE 660 bronze bearings in terms of better load carrying ability and wear resistance.

  20. Experimental und numerical investigations on cooling efficiency of Air-Mist nozzles on steel during continuous casting

    Science.gov (United States)

    Arth, G.; Taferner, M.; Bernhard, C.; Michelic, S.

    2016-07-01

    Cooling strategies in continuous casting of steel can vary from rapid cooling to slow cooling, mainly controlled by adjusting the amount of water sprayed onto the surface of the product. Inadequate adjustment however can lead to local surface undercooling or reheating, leading to surface and inner defects. This paper focuses on cooling efficiency of Air-Mist nozzles on casted steel and the experimental and numerical prediction of surface temperature distributions over the product width. The first part explains the determination of heat transfer coefficients (HTC) on laboratory scale, using a so called nozzle measuring stand (NMS). Based on measured water distributions and determined HTC's for air-mist nozzles using the NMS, surface temperatures are calculated by a transient 2D-model on a simple steel plate, explained in the second part of this paper. Simulations are carried out varying water impact density and spray water distribution, consequently influencing the local HTC distribution over the plate width. Furthermore, these results will be interpreted with regard to their consequence for surface and internal quality of the cast product. The results reveal the difficulty of correct adjustment of the amount of sprayed water, concurrent influencing water distribution and thus changing HTC distribution and surface temperature.

  1. Population Balance Modeling of Polydispersed Bubbly Flow in Continuous-Casting Using Multiple-Size-Group Approach

    Science.gov (United States)

    Liu, Zhongqiu; Li, Linmin; Qi, Fengsheng; Li, Baokuan; Jiang, Maofa; Tsukihashi, Fumitaka

    2015-02-01

    A population balance model based on the multiple-size-group (MUSIG) approach has been developed to investigate the polydispersed bubbly flow inside the slab continuous-casting mold and bubble behavior including volume fraction, breakup, coalescence, and size distribution. The Eulerian-Eulerian approach is used to describe the equations of motion of the two-phase flow. All the non-drag forces (lift force, virtual mass force, wall lubrication force, and turbulent dispersion force) and drag force are incorporated in this model. Sato and Sekiguchi model is used to account for the bubble-induced turbulence. Luo and Svendsen model and Prince and Blanch model are used to describe the bubbles breakup and coalescence behavior, respectively. A 1/4th water model of the slab continuous-casting mold was applied to investigate the distribution and size of bubbles by injecting air through a circumferential inlet chamber which was made of the specially-coated samples of mullite porous brick, which is used for the actual upper nozzle. Against experimental data, numerical results showed good agreement for the gas volume fraction and local bubble Sauter mean diameter. The bubble Sauter mean diameter in the upper recirculation zone decreases with increasing water flow rate and increases with increasing gas flow rate. The distribution of bubble Sauter mean diameter along the width direction of the upper mold increases first, and then gradually decreases from the SEN to the narrow wall. Close agreements between the predictions and measurements demonstrate the capability of the MUSIG model in modeling bubbly flow inside the continuous-casting mold.

  2. Transient Two-Phase Flow in Slide-Gate Nozzle and Mold of Continuous Steel Slab Casting with and without Double-Ruler Electro-Magnetic Braking

    Science.gov (United States)

    Cho, Seong-Mook; Thomas, Brian G.; Kim, Seon-Hyo

    2016-10-01

    Transient mold flow could produce undesirable surface instabilities and slag entrainments, leading to the formation of defects during continuous slab casting of steel. In this work, two Large Eddy Simulations coupled with Discrete Phase Model are run, with and without MagnetoHydroDynamic model, to gain new insights into the surface variations of molten steel-argon gas flow with anisotropic turbulence in the slide-gate nozzle and the mold, with and without double-ruler Electro-Magnetic Braking (EMBr). The model calculations are validated with plant measurements, and applied to investigate the flow variations related to the slide gate on nozzle swirl, jet wobbling, and surface flow variations by quantifying the variations of velocity, horizontal angle, and vertical angle of the transient flow. Transient flow in the slide-gate nozzle bottom is almost always swirling, alternating chaotically between clockwise and counter-clockwise rotation. The clockwise swirl, caused by stronger flow down the same side of the nozzle as the open area near the Outside Radius side of the slide-gate middle plate, produces faster jet flow and higher velocity flow across the top surface of the mold. Counter-clockwise swirl produces slower jet and surface flow, but with more variations. The double-ruler EMBr decreases the asymmetry and duration of velocity variations during nozzle swirl flipping, resulting in less flow variations in the jet and across the surface in the mold.

  3. Influence of submerged entry nozzle clogging on the behavior of molten steel in continuously cast slab molds

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The influence of submerged entry nozzle clogging on the behavior of molten steel in continuously cast slab molds was studied using commercial code CFX4.3. The results indicate that clogging at the top part of the nozzle port not only increases the velocity of molten steel, but also enhances the wall shear stress, F number and heat flux. This clogging has the greatest effect on the behavior of molten steel. However, clogging at the top 1/3 of the nozzle only increases the velocity of molten steel and has little influence. Clogging at the bottom of the nozzle almost has no influence.

  4. Development of industry processes simulators. Part II (continuous casting); Desarrollo de simuladores para procesos industriales. Parte II (Colada continua)

    Energy Technology Data Exchange (ETDEWEB)

    Ramirez, A.; Mosqueda, A.; Sauce, V.; Morales, R.; Ramos, A.; Solario, G.

    2006-07-01

    The understanding of steel thermal behavior is very important in order to take care the quality of the products like billets and slabs due to these; this work shows the joint of a subroutine to simulate the heat transfer conditions during the continuous casting process to the model for simulating the process described by the present authors in a previous work; the result is the temperature profiles and surface temperature graphics of the steel, then they are compared with data carried out or real operating conditions. (Author). 15 refs.

  5. A coupled analysis of fluid flow, heat transfer and deformation behavior of solidifying shell in continuously cast beam blank

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Eui; Yeo, Tae Jung; Oh, Kyu Hwan; Yoon, Jong Kyu [School of Materials Science and Engineering, Seoul Nat`l Univ., Seoul (Korea, Republic of); Han, Heung Nam [Oxford Center for Advanced Materials and Composites, Department of Materials, Univ. of Oxford (United Kingdom)

    1997-12-31

    A mathematical model for a coupled analysis of fluid flow, heat transfer and deformation behavior in the continuously cast beam blank has been developed. The fluid flow, heat transfer and solidification in the mold region were analyzed with 3-dimensional finite difference method (FDM) based on control volume method. A body fitted coordinate system was introduced for the complex geometry of the beam blank. The effects of turbulence and natural convection of molten steel were taken into account in determining the fluid flow in the strand. The thermo-elasto-plastic deformation behavior in the cast strand and the formation of air gap between the solidifying shell and the mold were analyzed by the finite element method (FEM) using the 2-dimensional slice temperature profile calculated by the FDM. The heat flow between the strand and the mold was evaluated by the coupled analysis between the fluid flow-heat transfer analysis and the thermo-elasto-plastic stress analysis. In order to determine the solid fraction in the mushy zone, the microsegregation of solute element was assessed. The effects of fluid flow on the heat transfer, the solidification of steel and the distribution of shell thickness during the casting of the beam blank were simulated. The deformation behavior of the solidifying shell and the possibility of cracking of the strand were also investigated. The recirculating flows were developed in the regions of the web and the flange tip. The impinging of the inlet flow from the nozzle retarded the growing of solidifying shell in the regions of the fillet and the flange. The air gap between the strand and the mold was formed near the region of the corner of the flange tip. At the initial stage of casting, the probability of the surface cracking was high in the regions of the fillet and the flange tip. After the middle stage of casting, the internal cracking was predicted in the regions of the flange tip, and between the fillet and the flange tip. (author) 38

  6. Delta-Ferrite Distribution in a Continuous Casting Slab of Fe-Cr-Mn Austenitic Stainless Steel

    Science.gov (United States)

    Chen, Chao; Cheng, Guoguang

    2017-10-01

    The delta-ferrite distribution in a continuous casting slab of Fe-Cr-Mn stainless steel grade (200 series J4) was analyzed. The results showed that the ferrite fraction was less than 3 pct. The "M" type distribution was observed in the thickness direction. For the distribution at the centerline, the maximum ferrite content was found in the triangular zone of the macrostructure. In addition, in this zone, the carbon and sulfur were severely segregated. Furthermore, an equilibrium solidification calculation by Thermo-Calc® software indicates that the solidification mode of the composition in this triangular zone is the same as the solidification mode of the averaged composition, i.e., the FA (ferrite-austenite) mode. None of the nickel-chromium equivalent formulas combined with the Schaeffler-type diagram could predict the ferrite fraction of the Cr-Mn stainless steel grade in a reasonable manner. The authors propose that more attention should be paid to the development of prediction models for the ferrite fraction of stainless steels under continuous casting conditions.

  7. Morphology and Precipitation Kinetics of MnS in Low-Carbon Steel During Thin Slab Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    YU Hao; KANG Yong-lin; ZHAO Zheng-zhi; SUN Hao

    2006-01-01

    The morphology of manganese sulfide formed during thin slab continuous casting process in low-carbon steel produced by compact strip production (CSP) technique was investigated. Using transmission electron microscopy analysis, it was seen that a majority of manganese sulfides precipitated at austenite grain boundaries, the morphologies of which were spherical or close to the spherical shape and the size of MnS precipitates ranged from 30 nm to 100 nm. A mathematical model of the manganese sulfide precipitation in this process was developed based on classical nucleation theory. Under the given conditions, the starting and finishing precipitation temperatures of MnS in the continuous casting thin slab of the studied low-carbon steel are 1 189 ℃ and 1 171 ℃, respectively, and the average diameter of MnS precipitates is about 48 nm within this precipitation temperature range. The influences of chemical components and thermo-mechanical processing conditions on the precipitation behavior of MnS in the same process were also discussed.

  8. A New Predictive Model of Centerline Segregation in Continuous Cast Steel Slabs by Using Multivariate Adaptive Regression Splines Approach

    Directory of Open Access Journals (Sweden)

    Paulino José García Nieto

    2015-06-01

    Full Text Available The aim of this study was to obtain a predictive model able to perform an early detection of central segregation severity in continuous cast steel slabs. Segregation in steel cast products is an internal defect that can be very harmful when slabs are rolled in heavy plate mills. In this research work, the central segregation was studied with success using the data mining methodology based on multivariate adaptive regression splines (MARS technique. For this purpose, the most important physical-chemical parameters are considered. The results of the present study are two-fold. In the first place, the significance of each physical-chemical variable on the segregation is presented through the model. Second, a model for forecasting segregation is obtained. Regression with optimal hyperparameters was performed and coefficients of determination equal to 0.93 for continuity factor estimation and 0.95 for average width were obtained when the MARS technique was applied to the experimental dataset, respectively. The agreement between experimental data and the model confirmed the good performance of the latter.

  9. Hydraulics and Mathematics Simulation on the Weir and Gas Curtain in Tundish of Ultrathick Slab Continuous Casting

    Science.gov (United States)

    Chen, Dengfu; Xie, Xin; Long, Mujun; Zhang, Min; Zhang, Leilei; Liao, Qi

    2014-04-01

    The molten steel flow pattern in continuous casting tundish could be improved if the flow control devices were properly used. With reasonable application of weir and air curtain, the disturbance at injection zone of the tundish was reduced. The flow path of the molten steel was changed, and the short-circuit flow was eliminated. Therefore, the residence time was lengthened. An air curtain with bubbles floating could promote the surface flow and improve inclusions removal. The application of weir and air curtain in an ultrathick slab continuous casting tundish was investigated with hydraulics and mathematics simulation. The residence time and dead volume fraction were studied through orthogonal experiments with different positions of the flow control devices. The efficiency of three factors was analyzed, and the optimum positions of the weir and air curtain were obtained. Besides, the discrete phase model was suitable for simulation of the interaction between gas bubbles and molten steel, and the mathematics results shown the optimum one got larger inclusion flotation rate.

  10. A New Predictive Model of Centerline Segregation in Continuous Cast Steel Slabs by Using Multivariate Adaptive Regression Splines Approach

    Science.gov (United States)

    García Nieto, Paulino José; González Suárez, Victor Manuel; Álvarez Antón, Juan Carlos; Mayo Bayón, Ricardo; Sirgo Blanco, José Ángel; Díaz Fernández, Ana María

    2015-01-01

    The aim of this study was to obtain a predictive model able to perform an early detection of central segregation severity in continuous cast steel slabs. Segregation in steel cast products is an internal defect that can be very harmful when slabs are rolled in heavy plate mills. In this research work, the central segregation was studied with success using the data mining methodology based on multivariate adaptive regression splines (MARS) technique. For this purpose, the most important physical-chemical parameters are considered. The results of the present study are two-fold. In the first place, the significance of each physical-chemical variable on the segregation is presented through the model. Second, a model for forecasting segregation is obtained. Regression with optimal hyperparameters was performed and coefficients of determination equal to 0.93 for continuity factor estimation and 0.95 for average width were obtained when the MARS technique was applied to the experimental dataset, respectively. The agreement between experimental data and the model confirmed the good performance of the latter.

  11. Design and Application of a Horizontal Centrifugal Casting Machine for Holding Roller%托辊卧式离心浇注机简介

    Institute of Scientific and Technical Information of China (English)

    张国靖; 包燕燕

    2013-01-01

    Design and application of certain nonstandard equipment used in production of centrifugal casting tubal castings have been introduced.%本文介绍了一种应用于离心铸管类铸件生产的非标设备的设计及应用情况.

  12. Experimental and Numerical Modeling of Fluid Flow Processes in Continuous Casting: Results from the LIMMCAST-Project

    Science.gov (United States)

    Timmel, K.; Kratzsch, C.; Asad, A.; Schurmann, D.; Schwarze, R.; Eckert, S.

    2017-07-01

    The present paper reports about numerical simulations and model experiments concerned with the fluid flow in the continuous casting process of steel. This work was carried out in the LIMMCAST project in the framework of the Helmholtz alliance LIMTECH. A brief description of the LIMMCAST facilities used for the experimental modeling at HZDR is given here. Ultrasonic and inductive techniques and the X-ray radioscopy were employed for flow measurements or visualizations of two-phase flow regimes occurring in the submerged entry nozzle and the mold. Corresponding numerical simulations were performed at TUBAF taking into account the dimensions and properties of the model experiments. Numerical models were successfully validated using the experimental data base. The reasonable and in many cases excellent agreement of numerical with experimental data allows to extrapolate the models to real casting configurations. Exemplary results will be presented here showing the effect of electromagnetic brakes or electromagnetic stirrers on the flow in the mold or illustrating the properties of two-phase flows resulting from an Ar injection through the stopper rod.

  13. Application of Hot Strength and Ductility Test to Optimization of Secondary Cooling System in Billet Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    WANG Biao; JI Zhen-ping; LIU Wen-hong; MA Jiao-cheng; XIE Zhi

    2008-01-01

    By means of Gleeble-1500 dynamic thermomechanical simulator,the continuous casting process for HRB335C steel was simulated using solidifying method and hot ductility and strength of the steel were determined.The test results indicate that there are three temperature regions of brittleness for HRB335C billet in the temperature range from 700℃ to solidification point;the first temperature region of brittleness is 1 300℃ to solidification point of the billet,the second temperature region of brittleness is 1 200-1 000℃,and the third temperature region of brittleness is 700-850℃;the steel is plastic at 850-1 000℃.The cracking sensitivity was studied in the different temperature zones of the brittleness for steel HRB335C and the target surface temperature curve for the secondary cooling is determined.With optimized process,the mathematical model of the steady temperature field with two-dimensional heat transfer for 150 mm×150 mm HRB335C steel billet was established to optimize the secondary cooling process.The conic relation of water distribution between secondary cooling water flux and casting speed is regressed.Keeping the surface temperature of billet before the straightening point above 1 000℃,the results of billet test indicate that there is free central shrinkage cavity.The billet defect is decreased greatly,and the quality of billet is obviously improved.

  14. Determination for the Entrapment Criterion of Non-metallic Inclusions by the Solidification Front During Steel Centrifugal Continuous Casting

    Science.gov (United States)

    Wang, Qiangqiang; Zhang, Lifeng

    2016-06-01

    In the current study, the three-dimensional fluid flow, heat transfer, and solidification in steel centrifugal continuous casting strands were simulated. The volume of fluid model was used to solve the multiphase phenomena between the molten steel and the air. The entrapment and final distribution of inclusions in the solidified shell were studied with the discussion on the effect of rotation behavior of the caster system. Main results indicate that after applying the rotation of the shell, the fluid flow transformed from a recirculation flow to a rotation flow in the mold region and was driven to flow around in the casting direction. As the distance below the meniscus increased, the distribution of the tangential speed of the flow and the centrifugal force along one diameter of the strand became symmetrical gradually. The jet flow from the nozzle hardly impinged on the same location on the shell due to the rotation of the shell during solidification. Thus, the shell thickness on the same height was uniform around, and the thinning shell and a hot spot on the surface of shell were avoided. Both of the measurement and the calculation about the distribution of oxide inclusions along the radial direction indicated the number of inclusions at the side and the center was more than that at the quarter on the cross section of billet. With a larger diameter, inclusions tended to be entrapped toward the center area of the billet.

  15. Solidification in Soft-Contact Continuous Casting Mold with Alternating Electromagnetic Field

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A three-dimensional coupled mathematical model for steel flow and solidification in a soft-contact EMC (Electro-Magnetic Casting) mold was developed. Non-staggered grid system with BFC (Body Fitted Coordinate) for the steel flow and solidification considering the complex geometry of the electromagnetic mold and the irregular meniscus shape of the melt were used. This mathematical model was applied to investigate the steel flow and solidification, and the effect of electromagnetic parameters on steel solidification in a 100 mm×100 mm square billet soft-contact mold. Numerical results showed that the electromagnetic induction heat mainly affects the distribution of steel temperature at upper part of EMC mold especially in the vicinity of meniscus. Consequently the steel temperature near the free surface is increased distinctly, and the hot-top condition is formed at the top of mold. It was clearly seen that the solidification start point shifts downward under the three-phase point by applying alternative electromagnetic field. As a result, the initial shell thickness gets thinner and the shell length shorter.

  16. Control of Crystal Morphology for Mold Flux During High-Aluminum AHSS Continuous Casting Process

    Science.gov (United States)

    GUO, Jing; SEO, Myung-Duk; SHI, Cheng-Bin; CHO, Jung-Wook; KIM, Seon-Hyo

    2016-08-01

    In the present manuscript, the efforts to control the crystal morphology are carried out aiming at improving the lubrication of lime-alumina-based mold flux for casting advanced high-strength steel with high aluminum. Jackson α factors for crystals of melt crystallization in multi-component mold fluxes are established and reasonably evaluated by applying thermodynamic databases to understand the crystal morphology control both in lime-alumina-based and lime-silica-based mold fluxes. The results show that Jackson α factor and supercooling are the most critical factors to determine the crystal morphology in a mold flux. Crystals precipitating in mold fluxes appear with different morphologies due to their different Jackson α factors and are likely to be more faceted with higher Jackson α factor. In addition, there is a critical supercooling degree for crystal morphology dendritic transition. When the supercooling over the critical value, the crystals transform from faceted shape to dendritic ones in morphology as the kinetic roughening occurs. Typically, the critical supercooling degrees for cuspidine dendritic transition in the lime-silica-based mold fluxes are evaluated to be between 0.05 and 0.06. Finally, addition of a small amount of Li2O in the mold flux can increase the Jackson α factor and decrease the supercooling for cuspidine precipitation; thus, it is favorable to enhance a faceted cuspidine crystal.

  17. Analysis of cracking phenomena in continuous casting of 1Cr13 stainless steel billets with final electromagnetic stirring

    Institute of Scientific and Technical Information of China (English)

    Yu Xu; Rong-jun Xu; Zheng-jie Fan; Cheng-bin Li; An-yuan Deng; En-gang Wang

    2016-01-01

    Solidification cracking that occurs during continuous casting of 1Cr13 stainless steel was investigated with and without final elec-tromagnetic stirring (F-EMS). The results show that cracks initiates and propagates along the grain boundaries where the elements of carbon and sulfur are enriched. The final stirrer should be appropriately placed at a location that is 7.5 m away from the meniscus, and the appropri-ate thickness of the liquid core in the stirring zone is 50 mm. As a stirring current of 250 A is imposed, it can promote columnar-equiaxed transition, decrease the secondary dendrite arm spacing, and reduce the segregation of both carbon and sulfur. F-EMS can effectively de-crease the amount of cracks in 1Cr13 stainless steel.

  18. Comparison of two methods to study the gas-liquid flows in a continuous slab casting mold

    Science.gov (United States)

    Luo, Zhiguo; Liu, Chonglin; Zhang, Tao; Sun, Junjie; Zou, Zongshu; Shen, Yansong

    2013-06-01

    An Eulerian-Lagrangian computational model for simulations of gas-liquid flows in a continuous casting mold is developed. The flow of the fluid phase is solved in an Eulerian frame of reference together with the motion of every individually injected gas bubble, solved in its own Lagrangian frame of reference. It is assumed that the gas bubbles remain spherical and their shape variations are neglected. In order to consider the bidirectional interactions between the bubbles and the melt flow two different methods (the one-way coupling and the two-way coupling) are studied and compared. The simulations show that the two-way coupling is essential to get realistic results.

  19. Analysis of Solid-Liquid Interface Behavior during Continuous Strip-Casting Process Using Sharp-Interface Technique

    Directory of Open Access Journals (Sweden)

    Changbum Lee

    2013-01-01

    Full Text Available Continuous strip casting (CSC has been developed to fabricate thin metal plates while simultaneously controlling the microstructure of the product. A numerical analysis to understand the solid-liquid interface behaviors during CSC was carried out and used to identify the solidification morphologies of the plate, which were then used to obtain the optimum process conditions. In this study, we used a modified level contour reconstruction method and the sharp-interface method to modify the interface tracking, and we performed a simulation analysis to identify the differences in the material properties that affect the interface behavior. The effects of the process parameters such as the heat transfer coefficient and extrusion velocity on the behavior of the solid-liquid interface are estimated and also used to improve the CSC process.

  20. Using Multi-input-layer Wavelet Neural Network to Model Product Quality of Continuous Casting Furnace and Hot Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    HuanqinLi; JieCheng; BaiwuWan

    2004-01-01

    A new architecture of wavelet neural network with multi-input-layer is proposed and implemented for modeling a class of large-scale industrial processes. Because the processes are very complicated and the number of technological parameters, which determine the final product quality, is quite large, and these parameters do not make actions at the same time but work in different procedures, the conventional feed-forward neural networks cannot model this set of problems efficiently. The network presented in this paper has several input-layers according to the sequence of work procedure in large-scale industrial production processes. The performance of such networks is analyzed and the network is applied to model the steel plate quality of continuous casting furnace and hot rolling mill. Simulation results indicate that the developed methodology is competent and has well prospects to this set of problems.

  1. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2012-07-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS [1], which is coupled to the thermodynamic database TCFE6 [2] and the mobility database MOB2 [2], taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  2. Research on the Horizontal Displacement Coefficient of Soil Surrounding Pile in Layered Foundations by Considering the Soil Mass’s Longitudinal Continuity

    Directory of Open Access Journals (Sweden)

    Yao Wen-Juan

    2013-01-01

    Full Text Available When utilizing the p-y curve to simulate the nonlinear characteristics of soil surrounding pile in layered foundations, due to having not taken into account the soil mass’s longitudinal continuity, the calculation deviation of horizontal displacement increases with the growth of a load. This paper adopted the layered elasticity system theory to consider the soil mass’s longitudinal continuity, as well as utilizing the research method for layered isotropic bodies, assuming that the horizontal resistance is evenly distributed around the perimeter of the pile's cross-section. Then an appropriate transfer matrix method of horizontal displacement coefficient for the soil surrounding pile in layered foundations was established. According to the calculation principle of finite element equivalent load, the horizontal displacement coefficient matrix was deduced as well as providing a corrected formula for the horizontal displacement of soil surrounding pile through the p-y curve method when the external load was increased. Following the established model, a program was created which was used for calculating and analyzing the horizontal displacement coefficient matrix of three-layered soil in order to verify this method’s validity and rationale. Where there is a relatively large discrepancy in the soil layers’ properties, this paper’s method is able to reflect the influence on the layered soil’s actual distributional difference as well as the nearby soil layers’ interaction.

  3. Design of Injection Cylinder for J1170 Horizontal Cold Chamber Die-casting Machine%J1170型卧式冷室压铸机压射缸结构设计

    Institute of Scientific and Technical Information of China (English)

    张海华

    2013-01-01

    The injection cylinder structure of J1170 horizontal cold chamber die-casting machine was designed,and the injection cylinder structure size was calculated.Combining with practical application,the characters of the design were analyzed.%设计J1170型卧式冷室压铸机压射缸结构,对压射缸的结构尺寸进行理论计算;结合实际应用,分析其设计特点.

  4. Modeling of Quasi-Four-Phase Flow in Continuous Casting Mold Using Hybrid Eulerian and Lagrangian Approach

    Science.gov (United States)

    Liu, Zhongqiu; Sun, Zhenbang; Li, Baokuan

    2016-12-01

    Lagrangian tracking model combined with Eulerian multi-phase model is employed to predict the time-dependent argon-steel-slag-air quasi-four-phase flow inside a slab continuous casting mold. The Eulerian approach is used for the description of three phases (molten steel, liquid slag, and air at the top of liquid slag layer). The dispersed argon bubble injected from the SEN is treated in the Lagrangian way. The complex interfacial momentum transfers between various phases are considered. Validation is supported by the measurement data of cold model experiments and industrial practice. Close agreements were achieved for the gas volume fraction, liquid flow pattern, level fluctuation, and exposed slag eye phenomena. Many known phenomena and new predictions were successfully reproduced using this model. The vortex slag entrapment phenomenon at the slag-steel interface was obtained using this model, some small slag drops are sucked deep into the liquid pool of molten steel. Varying gas flow rates have a large effect on the steel flow pattern in the upper recirculation zone. Three typical flow patterns inside the mold with different argon gas flow rates have been obtained: double roll, three roll, and single roll. Effects of argon gas flow rate, casting speed, and slag layer thickness on the exposed slag eye and level fluctuation at the slag-steel interface were studied. A dimensionless value of H ave/h was proposed to describe the time-averaged level fluctuation of slag-steel interface. The exposed slag eye near the SEN would be formed when the value of H ave/h is larger than 0.4.

  5. Mold Simulator Study on the Initial Solidification of Molten Steel Near the Corner of Continuous Casting Mold

    Science.gov (United States)

    Lyu, Peisheng; Wang, Wanlin; Zhang, Haihui

    2016-11-01

    Corner cracks are one of the most widespread surface defects of continuous casting slabs, and they are especially severe for peritectic steels and low-alloy steels. Therefore, a clear understanding of molten steel initial solidification around mold corner would be of great importance for the inhibition of corner cracks. This paper has been conducted with the aim to elucidate this understanding, by using a novel mold simulator equipped with a right-angle copper mold. The responding temperatures and heat fluxes across the mold hot-face and corner were firstly calculated through a 2D-inverse heat conduction program mathematical model, and the results suggested that the cooling ability and the fluctuation of heat fluxes around the mold corner are stronger than those for mold hot-face. With the help of power spectral density analysis and fast Fourier transformation, the four characteristic signals of heat fluxes were discussed in this paper. Next, the relation between the thickness of solidified shell and solidification time was fitted with the solidification square root law; as a result, the average solidification factor bar{K} for the hot-face shell is 2.32 mm/s1/2, and it is 2.77 mm/s1/2 for the shell near-corner. For the same oscillation marks (OMs), it appeared that the OMs positions on the shell corner are lower than those on the shell hot-face along the casting direction, because the stronger shrinkage of shell at the corner allows the overflowing steel to penetrate deeper into the larger gap between the shell corner and mold, which is demonstrated through the heat transfer analysis and metallographic examination. Finally, the interrelation between shell profile, mold oscillation, variation rate of heat flux, high-frequency heat flux and high-frequency temperature was discussed for above two cases, and the results suggested that meniscus conditions (heat transfer and melt flow) around the mold corner are more unsteady.

  6. Mold Simulator Study on the Initial Solidification of Molten Steel Near the Corner of Continuous Casting Mold

    Science.gov (United States)

    Lyu, Peisheng; Wang, Wanlin; Zhang, Haihui

    2017-02-01

    Corner cracks are one of the most widespread surface defects of continuous casting slabs, and they are especially severe for peritectic steels and low-alloy steels. Therefore, a clear understanding of molten steel initial solidification around mold corner would be of great importance for the inhibition of corner cracks. This paper has been conducted with the aim to elucidate this understanding, by using a novel mold simulator equipped with a right-angle copper mold. The responding temperatures and heat fluxes across the mold hot-face and corner were firstly calculated through a 2D-inverse heat conduction program mathematical model, and the results suggested that the cooling ability and the fluctuation of heat fluxes around the mold corner are stronger than those for mold hot-face. With the help of power spectral density analysis and fast Fourier transformation, the four characteristic signals of heat fluxes were discussed in this paper. Next, the relation between the thickness of solidified shell and solidification time was fitted with the solidification square root law; as a result, the average solidification factor bar{K} for the hot-face shell is 2.32 mm/s1/2, and it is 2.77 mm/s1/2 for the shell near-corner. For the same oscillation marks (OMs), it appeared that the OMs positions on the shell corner are lower than those on the shell hot-face along the casting direction, because the stronger shrinkage of shell at the corner allows the overflowing steel to penetrate deeper into the larger gap between the shell corner and mold, which is demonstrated through the heat transfer analysis and metallographic examination. Finally, the interrelation between shell profile, mold oscillation, variation rate of heat flux, high-frequency heat flux and high-frequency temperature was discussed for above two cases, and the results suggested that meniscus conditions (heat transfer and melt flow) around the mold corner are more unsteady.

  7. Effect of Electromagnetic Ruler Braking (EMBr) on Transient Turbulent Flow in Continuous Slab Casting using Large Eddy Simulations

    Science.gov (United States)

    Chaudhary, R.; Thomas, B. G.; Vanka, S. P.

    2012-06-01

    Static electromagnetic braking (EMBr) fields affect greatly the turbulent flow pattern in steel continuous casting, which leads to potential benefits such as decreasing flow instability, surface defects, and inclusion entrapment if applied correctly. To gain a fundamental understanding of how EMBr affects transient turbulent flow, the current work applies large eddy simulations (LES) to investigate the effect of three EMBr ruler brake configurations on transient turbulent flow through the bifurcated nozzle and mold of a liquid-metal GaInSn model of a typical steel slab-casting process, but with deep nozzle submergence and insulated walls with no solidifying shell. The LES calculations are performed using an in-house graphic-processing-unit-based computational-fluid-dynamics code (LES-CU-FLOW) on a mesh of ~7 million brick cells. The LES model is validated first via ultrasonic velocimetry measurements in this system. It is then applied to quantify the mean and instantaneous flow structures, Reynolds stresses, turbulent kinetic energy and its budgets, and proper orthogonal modes of four cases. Positioning the strongest part of the ruler magnetic field over the nozzle bottom suppresses turbulence in this region, thus reducing nozzle well swirl and its alternation. This process leads to strong and focused jets entering the mold cavity making large-scale and low-frequency (<0.02 Hz) flow variations in the mold with detrimental surface velocity variations. Lowering the ruler below nozzle deflects the jets upward, leading to faster surface velocities than the other cases. The double-ruler and no-EMBr cases have the most stable flow. The magnetic field generates large-scale vortical structures tending toward two-dimensional (2-D) turbulence. To avoid detrimental large-scale, low-frequency flow variations, it is recommended to avoid strong magnetic fields across the nozzle well and port regions.

  8. [Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 2) Flow, inflow volume and casting time of molten metal passing through several sprues into model denture plate mold (author's transl)].

    Science.gov (United States)

    Okamura, H

    1978-10-01

    Two types of spruing methods were used in the casting of the denture type model pattern (thickness, 0.43 mm). Flow of molten metal in the mold was filmed by the improved system of Part 1. When three sprues were attached to the pattern vertically, molten metal passed through each sprue gate flowed being affected by the direction of gravity and revolution of casting machine, and gathered at the lower part of the mold. Next molten metal filled the mold from the lower part to the upper part. In this spruing type, molten metal turned its direction of flow several times. At the middle stage of casting, the inflow volume per unit time (inflow rate), v (mm3/10-2)s)was evaluated as v = 12.36 + 5.16A-0.16 A2 (A: total cross-sectional areas of sprues). The inflow rate increased with increase of the area of the sprues, but it saturated. When the main sprue and the subsprues were attached at the posterior border, the molten metal filled the mold from the lower part to the upper part quietly. In this spruing type, the casting mold was set facing its sprue gates downwards. The inflow rate at the middle stage of casting was evaluated as v = 21.05 + 1.79 C (C: the cross-sectional area of the main sprue). The inflow rate increased linearly with increase of the area of the main sprue.

  9. INFLUENCE OF SOFT: SQUEEZING ON THE AXIAL CHEMICAL HETEROGENEITY DEGREE AT PRODUCTION OF CONTINUOUSLY-CASTED INGOTS. Message 2. Mathematical modeling and analysis of the results

    Directory of Open Access Journals (Sweden)

    Ju. A. Samojlovich

    2008-01-01

    Full Text Available Mathematical model and results of calculation analysis on determination of influence of ‘'soft squeezing” on degree of axial chemical heterogeneity(distribution of carbon, sulfur and manganese in billets, produced by means of continuous casting, are given.

  10. 水平分型大型金属型模具设计及其应用%Design and Application of Large Permanent Casting Mold with Horizontal Parting

    Institute of Scientific and Technical Information of China (English)

    张耀; 梁建忠; 师文琴; 侯建兵; 原建明; 袁际章

    2013-01-01

    介绍了大型复杂铝合金箱体铸件采用水平分型的模具结构设计及铸造工艺的设计,侧重于直浇道正斜度浇注反斜度出型,冒口反斜度出型正斜度补缩的设计,以及通过在普通重力浇注机上增加反压装置的设计,实现了普通浇注机在无顶出油缸情况下完成铸件的出型和顶出.%The structure design and casting process of the large permanent casting mold with the horizontal parting for large and complex Al-alloy housing castings were introduced,focus on the process design with the positive draft angle sprue and the mold open with negative angle,as well as the process design of the mold open with negative draft angle dead head and the feeding with positive angle,by equipping the ordinary gravity filler with counterpressure device to assure that the ordinary filler fulfills the open and ejection without hydrocylinder.

  11. [Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 1) Flow, inflow volume and casting time of molten metal passing through single aprue into disk type mold (author's transl)].

    Science.gov (United States)

    Okamura, H

    1976-01-01

    A pyrex glass plate was fitted at the bottom of casting ring, and disk type wax pattern (thickness. 0.43 mm) was put on the plate. Five types of sprueing were applied. Pure tin was casted using holizontal centrifugal casting machine. Flow of molten metal was filmed by the motor drive camera with the method of stroboscope. The results were summarized as follows. 1) When the sprue was attached at the center of the disk type mold vertically, moten metal flowed like a concentric circle at the early stage of casting. It was affected gradually by the direction of gravity and revolution, and it filled the mold from the lower part to the upper part. 2) When the sprue gate was attached to the side edge of the mold, and the sprue gate was placed to the forward and backward direction against the revolution direction, molten metal filled from lower part to the upper part. 3) When the sprue gate was placed against upper edge, molten metal flow was affected by the direction of gravity and revolution. When the sprue gate was placed against lower edge, molten metal filled quietry from the lower part to the upper part. 4) Inflow volume per unit time (inflow rate) was small at the early stage of casting. Inflow rate increased and became constant at the next stage. At the latter stage it became small again. 5) Inflow rate increased with the increase of area of sprue. 6) The time which was necessary to fill the volume of 1 cm (about 80% of the mold volume) became short with the increase of area of sprue. It was also influenced by the type of sprueing.

  12. Large Eddy Simulation of Transient Flow and Inclusions Transport in Continuous Casting Mold under Different Electromagnetic Brakes

    Science.gov (United States)

    Liu, Zhongqiu; Li, Linmin; Li, Baokuan

    2016-08-01

    A mathematical model has been developed to analyze transient fluid flow and inclusions transport in a slab continuous casting mold, considering the effects of electromagnetic brake (EMBr) arrangement and magnetic field strength. Transient flow of molten steel in the mold is calculated by using the large eddy simulation. The electromagnetic force is incorporated into the Navier-Stokes equation. The transport of inclusion inside the mold is calculated using the Lagrangian approach based on the transient flow field. The predicted results of this model are compared with the measurements of the ultrasonic testing of the rolled steel plates and the water model experiments. The transient asymmetrical flow pattern and inclusion transport inside the mold exhibits satisfactory agreement with the corresponding measurements. With electromagnetic brake effect, the velocities around the braking region are significantly suppressed, and the recirculating flow in the lower part drops and tends to develop a plug-like flow. The EMBr arrangement has an insignificant effect on the overall removal fraction of inclusions, especially for larger inclusions. The inclusion removal rate for the flow-control mold (FCM arrangement) reduces instead compared with no EMBr, especially for smaller inclusions.

  13. Flow Characteristics and Inclusion Removal in a Ten-strand Continuous Casting Tundish:Physical Modelling and Industrial Trials

    Institute of Scientific and Technical Information of China (English)

    Shu-guo ZHENG; Miao-yong ZHU; Ye-lian ZHOU; Wang SU

    2016-01-01

    The flow characteristics and inclusion removal in a ten-strand continuous casting tundish were investigated with physical modelling and industrial trials.The results show that,among the strands,the strand with the mini-mum dimensionless time of the first appearance of tracer at the tundish exit appears to be the worst one for inclusion removal,while the strand with the maximum dimensionless mean residence time shows the best inclusion removal efficiency.The inclusion number decreases with increasing inclusion size for all strands.The inclusion number distri-bution among strands is the same for all inclusion sizes and the descending order of inclusion number is basically con-sistent with the ascending order of dimensionless mean residence time among individual strands.However,when the strand with the minimum dimensionless time of the first appearance of tracer at the tundish exit is not the same one with the minimum dimensionless mean residence time,the former seems to be inferior to the latter for inclusion re-moval.

  14. Remanufacturing Technology in Continuous Casting Core Equipment and Its Application%连铸关键设备再制造技术及应用

    Institute of Scientific and Technical Information of China (English)

    侯峰岩; 任乔华; 高锦岩

    2012-01-01

    连铸关键设备的再制造是高效、绿色钢铁发展的重要方向.介绍了连铸结晶器和连铸辊的失效形式、表面处理技术以及结构设计技术在结晶器和连铸辊上的研究与应用;分析总结了各种表面涂层的热稳定性能、耐磨损性能和实际应用寿命;运用有限元解析技术对结晶器铜板和连铸辊的结构、服役条件进行分析,并对其进行各种优化设计,与优异的表面处理技术相配合,提高连铸设备的整体使用寿命.实践表明借助再制造工程体系的先进表面技术和先进设计与管理方法,可以使连铸设备不断得到性能恢复和技术改造升级,延长其寿命和报废期限,提高连铸设备的档次和附加值,具有良好的经济和社会效益.%Remanufacturing of continuous casting core equipment is an important direction for efficient devel-opment of green steel. The failure mode of continuous casting mold and roller was described. Surface technol-ogy and structural design techniques for continuous casting core equipment were introduced. Thermal stabili-ty, wear resistant and life of all type coatings were analyzed. Finite element analytical techniques were used to analyze the structure and service condition of continuous casting mold and roller. Designs were optimized and matched the excellent surface technology to improve the overall life of the continuous casting equipment. Prac-tice show that the performance and technology of continuous casting equipment are improved through advanced surface technology, design and management of the remanufacturing engineering system. The life expectancy and retirement period are extended and the quality and added value are improved, resulting in good social and economical benefits.

  15. Study on the Fluid Flow in a Semi-Open-Stream-Poured Beam Blank Continuous Casting Mold with Submerged Refractory Funnels by Multiphase Modeling

    Directory of Open Access Journals (Sweden)

    Leilei Zhang

    2016-05-01

    Full Text Available The flow transport of a 420 × 320 × 90 mm beam blank continuous casting mold that used open-stream pouring combined with submerged refractory funnels was studied. By considering the dynamic similarity, geometric similarity, and air entrapment quantity similarity, a full-size water model was established. Meanwhile, the 3D mathematical models that included three phases were applied. Through the combination of the water model and the mathematical model, the distribution and morphology of the phases in the mold were investigated. The results indicate that bubbles existed in the molten steel due to entrapment and the flow pattern was different from that of the full protection-poured mold. Furthermore, the effects of funnel immersion depth and funnel diameter on the bubbles’ impact depth, funnel’s inside wall shear stress, and overall area of the air/steel interface were discussed. The results provide useful information for the industrial continuous casting process.

  16. Innovational repairing technics successfully applied to continuous casting rollers%连铸辊创新修复工艺的成功应用

    Institute of Scientific and Technical Information of China (English)

    石云霄; 黄挺; 王勇

    2011-01-01

    In order to solve the problem of continuous casting roller failure caused by the introduction of conticaster thin roller closely-arranged technology, Baosteel Equipment Maintenance Department, proceeding from the quality control and cost reduction, successfully broke through the bottleneck which had influenced the running of continuous casting equipments in Baosteel for long time by the aid of "roller core and roller cover segregation repairing technology ".%为解决连铸机细辊密排技术引进以后的连铸辊故障问题,宝钢设备维护部门从控制质量、节约成本的角度出发,运用辊芯辊套修复技术创新手段,成功解决了影响宝钢连铸设备顺行的技术瓶颈问题.

  17. LBM-LES Simulation of the Transient Asymmetric Flow and Free Surface Fluctuations under Steady Operating Conditions of Slab Continuous Casting Process

    Science.gov (United States)

    Zhao, Peng; Li, Qiang; Kuang, S. B.; Zou, Zongshu

    2017-02-01

    Transient flow structures in a continuous casting mold can strongly influence the slag entrainment in liquid steel and the bubbles capture in the initial solidified shell, both of which are associated with the quality of the final product. This paper presents a numerical study of the turbulent flow with a top free surface in the continuous casting mold at a meso-scale level by a three-dimensional combined approach of Free Surface Lattice Boltzmann Method and Large Eddy Simulation (FSLBM-LES). The validity of the model is verified by the good agreement between the calculated results and the measurements from various water experiments in terms of the flow velocity and free surface profile. The mathematical model is then used to reveal the transient and spatiotemporal asymmetric characteristics associated with the transient flow field and the free surface fluctuation, although the steady state operation is considered during the continuous casting process. The results show that the locations of the jets of liquid steel from the two out ports of the Submerged Entry Nozzle (SEN) always fluctuate alternatively within a certain range, and periodically deviate from the design angle of the SEN within the same time period. The oscillating behavior of the jets promotes the asymmetric flow patterns and multi-scale vortices at both sides of the SEN. By introducing the Q-criterion in the results analysis, the formation, development, and shedding of the coherent structure (CS) of the turbulent flow are quantitatively characterized. The interaction between the transient flow patterns and the fluctuations of the top free surface as well as the evolution of the transient profile and velocities of the free surface are also demonstrated. The results obtained from the current study suggest that the FSLBM-LES model offers a promising way to study the complex flows and related transfer phenomena in the continuous casting process.

  18. Study on Reconstruction Technology of Continuous Casting Equipment%论连铸关键设备再制造技术

    Institute of Scientific and Technical Information of China (English)

    吕健

    2013-01-01

    我国的钢铁制造倡导高效、绿色的发展方式,连铸关键设备的再制造就是钢铁产业发展的关键,本文就对连铸技术中结构设计问题以及表面处理技术等做出了分析研究,并且在对各种表面涂层的稳定性分析方面作了总结,对于连铸钢铁表面的图层的实际耐磨损程度和使用寿命做出了预算.大量实践经验证明,提高连铸设备的使用年限和报废期限对取得良好的经济和社会效益具有重要作用.%The high efficiency,green development pattern is advocated by Steelmaker in China,and remanufacturing of continuous casting key equipment is the key to the development of steel industry.The author analyses and researches the structural design problem in the continuous casting technology and surface treatment technology,and summarizes the stability analysis of varieties of surface coatings,and budgets actual wear resistance and service life for surface layer of continuous casting of steel.A great deal of practical experience proved that it was important to improve the lifespan and scrap period of the continuous casting equipment for obtaining good economic and social benefits.

  19. Variable-Frequency Ultrasonic Treatment on Microstructure and Mechanical Properties of ZK60 Alloy during Large Diameter Semi-Continuous Casting

    Directory of Open Access Journals (Sweden)

    Xingrui Chen

    2017-05-01

    Full Text Available Traditional fixed-frequency ultrasonic technology and a variable-frequency ultrasonic technology were applied to refine the as-cast microstructure and improve the mechanical properties of a ZK60 (Mg–Zn–Zr alloy during large diameter semi-continuous casting. The acoustic field propagation was obtained by numerical simulation. The microstructure of the as-cast samples was characterized by optical and scanning electron microscopy. The variable-frequency ultrasonic technology shows its outstanding ability in grain refinement compared with traditional fixed-ultrasonic technology. The variable-frequency acoustic field promoted the formation of small α-Mg globular grains and changed the distribution and morphology of β-phases throughout the castings. Ultimate tensile strength and elongation are increased to 280 MPa and 8.9%, respectively, which are 19.1% and 45.9% higher than the values obtained from billets without ultrasonic treatment and are 11.6% and 18.7% higher than fixed-frequency ultrasound treated billets. Different refinement efficiencies appear in different districts of billets attributed to the sound attenuation in melt. The variable-frequency acoustic field improves the refinement effect by enhancing cavitation-enhanced heterogeneous nucleation and dendrite fragmentation effects.

  20. Bainite obtaining in cast iron with carbides castings

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2010-01-01

    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  1. Size and Velocity Characteristics of Droplets Generated by Thin Steel Slab Continuous Casting Secondary Cooling Air-Mist Nozzles

    Science.gov (United States)

    Minchaca M, J. I.; Castillejos E, A. H.; Acosta G, F. A.

    2011-06-01

    Direct spray impingement of high temperature surfaces, 1473 K to 973 K (1200 °C to 700 °C), plays a critical role in the secondary cooling of continuously cast thin steel slabs. It is known that the spray parameters affecting the local heat flux are the water impact flux w as well as the droplet velocity and size. However, few works have been done to characterize the last two parameters in the case of dense mists ( i.e., mists with w in the range of 2 to 90 L/m2s). This makes it difficult to rationalize how the nozzle type and its operating conditions must be selected to control the cooling process. In the present study, particle/droplet image analysis was used to determine the droplet size and velocity distributions simultaneously at various locations along the major axis of the mist cross section at a distance where the steel strand would stand. The measurements were carried out at room temperature for two standard commercial air-assisted nozzles of fan-discharge type operating over a broad range of conditions of practical interest. To achieve statistically meaningful samples, at least 6000 drops were analyzed at each location. Measuring the droplet size revealed that the number and volume frequency distributions were fitted satisfactorily by the respective log-normal and Nukiyama-Tanasawa distributions. The correlation of the parameters of the distribution functions with the water- and air-nozzle pressures allowed for reasonable estimation of the mean values of the size of the droplets generated. The ensemble of measurements across the mist axis showed that the relationship between the droplet velocity and the diameter exhibited a weak positive correlation. Additionally, increasing the water flow rate at constant air pressure caused a decrease in the proportion of the water volume made of finer droplets, whereas the volume proportion of faster droplets augmented until the water flow reached a certain value, after which it decreased. Diminishing the air

  2. Development of industry processes simulators. Part III (Continuous casting); Desarrollo de Simulares para Procesos Industriales. Parte III (Colada continua)

    Energy Technology Data Exchange (ETDEWEB)

    Ramirez, A.; Morales, R.; Morales, A. J.; Ramos, A.; Solorio, G.

    2006-07-01

    This work written for illustrating the use of Monte Carlo methods and generating of random number in combination with the information of the simulation system of thermal behaviour described previously in order to reproduce in a computer the solidification process of the steel and simulate the formation of strictures of casting step by step. (Author). 12 refs.

  3. Structure and Usable Properties of Aluminum Continuous Ingots

    Directory of Open Access Journals (Sweden)

    Wróbel T.

    2015-09-01

    Full Text Available In paper is presented results of studies concerning ingot of Al with a purity of 99.5% cast with use of stand of horizontal continuous casting. Mainly together with casting velocity was considered influence of electromagnetic stirrer, which was placed in continuous casting mould on refinement of ingots structure and theirs usability to plastic deformation. Effect of structure refinement and usability to plastic deformation obtained by influence of electromagnetic stirring was compared with refinement obtained by use of traditional inoculation, which consists in introducing of additives i.e. Ti and B to metal bath. On the basis of obtained results was affirmed that inoculation realized by electromagnetic stirring in range of continuous casting mould guarantees improvement in structure refinement and usability to rolling of pure Al continuous ingots.

  4. Comparison of Four Models of Radiative Heat Transfer Between Flat Surface to Evaluate the Temperature Field Based on Example of the Continuous Casting Mould

    Directory of Open Access Journals (Sweden)

    Rywotycki M.

    2015-04-01

    Full Text Available The paper presents the results of research concerning the influence of radiative heat transfer on the strand and mould interface. The four models for determining the heat transfer boundary conditions within the primary cooling zone for the continuous casting process of steel have been presented. A cast slab - with dimensions of 1280×220 mm - has been analysed. Models describing the heat transfer by radiation have been specified and applied in the numerical calculations. The problem has been solved by applying the finite element method and the self-developed software. The simulation results, along with their analysis, have been presented. The developed models have been verified based on the data obtained from the measurements at the industrial facility.

  5. EFFECT OF SUBMERGED ENTRY NOZZLE (SEN) PARAMETERS AND SHAPE ON 3-D FLUID FLOW IN MOULD FOR BEAM BLANK CONTINUOUS CASTING

    Institute of Scientific and Technical Information of China (English)

    Y.P.Du; J.W.Yang; R.Shi; X.C.Cui

    2004-01-01

    According to turbulent theory and characteristics of beam blank continuous casting, 3-Dmodel to represent the flow of beam blank mould is established. The predicted results indicate that the exit obliquity of up 15°(+15°) should be adopted, which will benefit the floatation of non-metallic inclusion and purification of the molten steel. When the nozzle angle is 120°, the flow pattern is reasonable. Proper nozzle depth can be 200mm. Turbulent kinetic of meniscus can be reduced by adopting the square nozzle and suitable area of side outlet when casting speed increases. The results are consistent with those of water model experiment, so the model is exact and reasonable. The model can provide important information for design of SEN and defining of immersion depth.

  6. Viscous properties of new mould flux based on aluminate systemwith CeO2 for continuous casting of RE alloyed heat resistant steel

    Institute of Scientific and Technical Information of China (English)

    QI Jie; LIU Chengjun; LI Chunlong; JIANG Maofa

    2016-01-01

    The conventional mould fluxes can not be applied to the continuous casting of RE alloyed heat resistant steel, because se-vere slag-metal interface reactions occur generally in the mold. To restrain the interface reaction and improve conditions for continu-ous casting, a new mould flux based on aluminate system was devised. The viscous properties were investigated. Scanning electron microscopy and X-ray diffraction were applied to detect and characterize the crystalline phases in the continuous cooling process. The results showed that appropriate addition of CeO2 could avoid the precipitation of CaO and decrease the viscosity of the mould flux. Increasing the mass ratio of CaO/Al2O3, especially to a value exceeding 1, could worsen the stability of the mould flux. With a con-tent of less than 14 wt.%, Li2O could reduce the viscosity and breaking temperature, but its effect could be weakened for the pro-moted precipitation of LiAlO2. To obtain a mould flux with stable viscous properties, such as viscosity and breaking temperature, ap-propriate contents of CeO2 and Li2O should be controlled to around 10 wt.% and 14 wt.%, while the mass ratio of CaO/Al2O3 should not be more than 1.

  7. A New Horizontal Gradient, Continuous Flow, Ice Thermal Diffusion Chamber and Detailed Observation of Condensation-Freezing and Deposition Nucleations.

    Science.gov (United States)

    1980-06-01

    active nuclei. 2.1.2 Expansion chambers Expansion chambers were originally used in nuclear physics to trace cosmic rays (Sears and Zemansky , 1962) and... Zemansky , 1962: University Physics, Addison- Wesley Publishing Co., Inc., Reading, Mass., p 909. Sinclair, D., and G. S. Hoopes, 1975: A continuous flow

  8. Modelado del Proceso Convencional de Colada Continua de Aceros Libres de Interticios Modeling of the conventional process of continuous Interstitial Free casting

    Directory of Open Access Journals (Sweden)

    Bruno A Pereira

    2010-01-01

    Full Text Available El objetivo del trabajo fue desarrollar un modelo matemático capaz de simular el proceso convencional de colada continua de aceros IF (Interstitial Free, y determinar las condiciones operacionales óptimas. La formulación del modelo incluye las ecuaciones de momento lineal de materiales líquidos y solidificados junto con la evolución térmica de la plancha. Las ecuaciones diferenciales y las condiciones de contorno son resueltas numéricamente mediante volúmenes finitos. Ciertas condiciones de contorno como el flujo de calor para el enfriamiento en cada región, además de la resistencia al flujo de la capa de fundente y las oscilaciones en la región del molde, son especificadas. Las predicciones del modelo fueron comparadas con datos industriales para las condiciones de las coladas continuas convencionales y extendidas a aceros IF.Abstract The purpose of this work was to develop a mathematical model able to simúlate the continuous casting process of IF steel (Interstitial Free.and to determine the optimum operating conditions. The model formulation involves the momentum equations of liquid and solidified materials coupled with the temperature evolution of the slab. The differential equations and boundary conditions are numerically solved using the finite volume technique with appropriated boundary conditions for each región of the casting machine. The model predictions were compared with industrial data for conventional continuous casting conditions and extended to IF steel.

  9. Material Characterization of Austempered Ductile Iron (ADI) Produced by a Sustainable Continuous Casting-Heat Treatment Process

    Science.gov (United States)

    Meena, Anil; El Mansori, Mohamed

    2012-12-01

    Selecting a suitable manufacturing process is one way of achieving sustainability of a product by diminishing energy consumption during its production cycle and improving material efficiency. The article attempts to explore the new processing technology for direct manufacturing of lightweight austempered ductile iron (ADI) casting in a permanent mold. The new processing technology is based on the innovative integrated approach toward casting and heat-treatment process. In this technology, the ductile iron samples obtained using the permanent mold are first austenized immediately after solidification process followed by austempering heat treatment in the fluidized bed and then air cooled at room temperature to obtain ADI material. The influence of austempering time on the microstructural characteristics, mechanical properties, and strain-hardening behavior of ADI was studied. Optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analyses were performed to correlate the mechanical properties with microstructural characteristics. It was observed that the mechanical properties of resulting ADI samples were influenced by the microstructural transformations and varied retained austenite volume fractions obtained due to different austempering time. The results indicate that the strain-hardening behavior of the ADI material is influenced by the carbon content of retained austenite.

  10. Evolution of halictine castes

    Science.gov (United States)

    Knerer, Gerd

    1980-03-01

    Social halictine bees have female castes that range from species with no size differences to those with a discrete bimodality. Female caste differences are inversely correlated with the number of males produced in the first brood. It is proposed that the sexual dimorphism of solitary forms is being usurped by the female caste system of species in the process of turning social. Thus, caste differences and summer male suppression are greatest in the social species originating from solitary precursors with distinct sexual dimorphism, and are least in species evolving from solitary ancestors with a continuous sexual polymorphism.

  11. Study of the nature of non-metallic inclusions in samples of aluminum and silicon killed low carbon steels, collected in the refining treatment and continuous casting stages

    Directory of Open Access Journals (Sweden)

    José Carlos Santos Pires

    2004-12-01

    Full Text Available The amount, distribution, size and chemical composition of non-metallic inclusions have a direct influence on steel properties. By controlling size and chemical composition of these inclusions, it is possible to get a product with good quality. The identification of the nature and the control of inclusion formation are very important for steel cleanness. The behavior of these inclusions is predictable, in some extent, by the determination of the chemical composition of non-metallic phases that form such inclusions. With the objective of studying the chemical composition, the size and the distribution of such inclusions, samples of aluminum and silicon killed low carbon steels were collected in a national steel industry in the secondary refining and continuous casting stages. These samples were analyzed in the scanning electron microscope (SEM coupled to an energy dispersive analysis system (EDS. From the results, it was possible to evaluate the nature of inclusions and to analyze the effectiveness of the refining process in the reduction of the number and area fraction of the inclusions. It was also possible to verify that the inclusions that remained after treatment, are less damage both to the steel properties as to the continuous casting process (clogging of the submerged valve.

  12. 利用神经网络控制连续浇铸过程中的热传导%Control of Heat Transfer in Continuous Casting Process using Neural Networks

    Institute of Scientific and Technical Information of China (English)

    BOUHOUCHE Salah; LAHRECHE Malek; BAST Jürgen

    2008-01-01

    In continuous casting, the cooling-solidification process must be based on the adaptation of heat transfer, which is directly connected to casting conditions such as casting speed, casting temperature, and cooling parameters. Most control schemes are based on the static relation between casting speed and water flow rate in each cooling zone; this constitutes an open loop that does not consider the dynamic surface temperature, which is an important parameter for the final slab quality. In steelmaking, the casting-speed changes affect the global heat transfer. An optimal operation requires an adjustment of the process control variables, i.e., global heat transfer. A learning neural network (NN) allows the identification and the control of a nonlinear heat transfer model in the continuous casting process. A heat transfer model was developed using the dynamic heat balance. A comparison between the experimental open loop results and those of the model simulation is considered. Following adaptation, the model is used for controlling the slab surface temperature in closed loop, using NN technology and PID controllers. The NN identification and control strategy gives a stable temperature closed loop control comparatively to the conventional PID.

  13. Optimal Control Method of Parabolic Partial Differential Equations and Its Application to Heat Transfer Model in Continuous Cast Secondary Cooling Zone

    Directory of Open Access Journals (Sweden)

    Yuan Wang

    2015-01-01

    Full Text Available Our work is devoted to a class of optimal control problems of parabolic partial differential equations. Because of the partial differential equations constraints, it is rather difficult to solve the optimization problem. The gradient of the cost function can be found by the adjoint problem approach. Based on the adjoint problem approach, the gradient of cost function is proved to be Lipschitz continuous. An improved conjugate method is applied to solve this optimization problem and this algorithm is proved to be convergent. This method is applied to set-point values in continuous cast secondary cooling zone. Based on the real data in a plant, the simulation experiments show that the method can ensure the steel billet quality. From these experiment results, it is concluded that the improved conjugate gradient algorithm is convergent and the method is effective in optimal control problem of partial differential equations.

  14. Casting materials

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, Anil R. (Xenia, OH); Dzugan, Robert (Cincinnati, OH); Harrington, Richard M. (Cincinnati, OH); Neece, Faurice D. (Lyndurst, OH); Singh, Nipendra P. (Pepper Pike, OH)

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  15. Effects of heat treatment on microstructure and mechanical properties of Mg-8Gd-3Y-0.5Zr (wt.% alloy fabricated by semi-continuous casting

    Directory of Open Access Journals (Sweden)

    Jun Yang

    2015-07-01

    Full Text Available The microstucture, mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd-3Y-0.5Zr (wt.%, GW83K alloy after different heat treatments were investigated. Almost all the eutectic compounds were dissolved into the matrix and there was no evident grain growth after optimum solution treatment at 500 °C for 4 h. Further ageing at low temperatures led to significant precipitation hardening, which strengthened the alloy. Peak-aged at 200 °C, the alloy had the highest ultimate tensile strength (UTS and lowest elongation at 395 MPa and 2.8%, respectively. When aged at 225 °C for 15 h, the alloy exhibited prominent mechanical performance with UTS and elongation of 363 MPa and 5.8 %, respectively. With regard to microstructure and tensile properties, the processes of 500 °C, 4 h + 225 °C, 15 h are selected as the optimal heat treatment conditions. The alloy under different conditions shows different fracture behaviors: in the as-cast alloy, a quasi-cleavage pattern is observed; after solution treatment, the alloy exhibits a trans-granular quasi-cleavage fracture; after being peak-aged at 200 °C and 225 °C, the fracture mode is a mixed mode of trans-granular and inter-granular fracture, in which the inter-granular mode is dominant in the alloy peak-aged at 200 °C.

  16. Continuous cooling transformation behavior for heat treatment of spheroidal graphite cast iron. Kyujo kokuen chutetsu no netsushoriji ni okeru renzoku reikyaku hentai kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Nakata, T.; Matsumoto, H. (Shibaura Institute of Technology, Tokyo (Japan)); Kasugai, T. (National Research Institute for Metals, Tsukuba (Japan)); Koyama, M. (Automobile Foundry Co. Ltd., Yokohama (Japan))

    1992-08-25

    In order to study basic heat treatment properties of spheroidal graphite cast iron, the continuous cooling transformation(CCT) diagrams for the material equivallent to FCD700 under various austenitized conditions were obtained. There were 4 kinds of austenitized conditions varying from 1123K and 420s to 1323K and 1,800s. Eight kinds of cooling time from the austenitized temperature to 773K ranged from 6s to 4,000s. The transformation temperature was measured by a thermal expansion method. When the austenitized temperature was increased from 1123K to 1323K, ferrite and pearlite transformation regions moved a little in the CCT diagrams and the martensite transformation temperature decreased from 493K to 458K. The bainite region in the CCT diagrams disappeared at the austenite temperatures above 1223K. The nucleation sites of ferrite and pearlite in the spheroidal graphite cast iron were generated at grain boundary between austenite and graphite but not at grain boundary between austenites. The reason of such phenomena was also studied. 10 refs., 8 figs., 2 tabs.

  17. Attachment of Alumina on the Wall of Submerged Entry Nozzle During Continuous Casting of Al-Killed Steel

    Science.gov (United States)

    Deng, Zhiyin; Zhu, Miaoyong; Zhou, Yelian; Sichen, Du

    2016-06-01

    The mechanisms of the formation of different attachments on the walls of submerged entry nozzle (SEN) were studied for the processes of Al-killed steel (Ca-treated, HSLA) and ultra-low carbon Al-killed steel (ULC). To understand the mechanism, the types of inclusions in the steel taken in tundish and in bloom (or slab) were identified. In the case of ULC, the reoxidation product, micro-alumina particles were found to be the source of attachment on the inner wall of the SEN. To avoid reoxidation of the steel by the top slag, removal of the slag could be considered in order to improve the situation. No attached layer was found on the outer surface of the SEN after casting of the ULC steel. In the case of HSLA steel, an attached layer composed of plate-like alumina crystals was found in some trials. The entrainment of oxygen through the mold powder due to improper operation would be the reason for the formation of this type of attachment. The formation of the plate-like crystals was discussed with the help of CFD calculation.

  18. Primary Structure and Mechanical Properties of AlSi2 Alloy Continuous Ingots

    Directory of Open Access Journals (Sweden)

    Wróbel T.

    2017-06-01

    Full Text Available The paper presents the research results of horizontal continuous casting of ingots of aluminium alloy containing 2% wt. silicon (AlSi2. Together with the casting velocity (velocity of ingot movement we considered the influence of electromagnetic stirring in the area of the continuous casting mould on refinement of the ingot’s primary structure and their selected mechanical properties, i.e. tensile strength, yield strength, hardness and elongation. The effect of primary structure refinement and mechanical properties obtained by electromagnetic stirring was compared with refinement obtained by using traditional inoculation, which consists in introducing additives, i.e. Ti, B and Sr, to the metal bath. On the basis of the obtained results we confirmed that inoculation done by electromagnetic stirring in the range of the continuous casting mould guarantees improved mechanical properties and also decreases the negative influence of casting velocity, thus increasing the structure of AlSi2 continuous ingots.

  19. Numerical Simulation of Heat Transfer and Deformation of Initial Shell in Soft Contact Continuous Casting Mold Under High Frequency Electromagnetic Field

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Heat transfer and deformation of initial solidification shell in soft contact continuous casting moldunder high frequency electromagnetic field were analyzed using numerical simulation method; the relative electromagnetic parameters were obtained from the previous studies. Owing to the induction heating of a high frequency electromagnetic field (20 kHz), the thickness of initial solidification shell decreases, and the temperature of strand surface and slit copper mold increases when compared with the case without the electromagnetic filed. The viscosity of flux decreases because of the induction heating of the high frequency electromagnetic field, and the dimension of the flux channel increases with electromagnetic pressure; thus, the deformation behavior of initial solidification shell was different before and after the action of high frequency electromagnetic field. Furthermore, the abatement mechanism of oscillation marks under high frequency electromagnetic field was explained.

  20. Mathematical simulation of two-phase flow inside the physical model of continuous casting tundish: STUDY OF THE DAM SUBSTITUTION BY THE GAS CURT

    Directory of Open Access Journals (Sweden)

    Leonardo Neves

    2015-03-01

    Full Text Available Continuous casting is a solidification process, in which the knowledge about its variables is very important in order to produce steel with good quality. The tundish distributes the steel coming from the ladle to the metallurgical mold as the traditional function, besides, it also has some other important functions. Because of its importance in the process, this work aim to carry out studies on the steel flow in the tundish with two different configurations, with and without inert gas injection. A Computational Fluid Dynamic (CFD software were used to make the mathematical simulations making possible to note the difference in terms of the Residence Time Distribution curves (RTD curves, levels of turbulence and velocity profiles with or without inert gas injection

  1. Determination of 2-propanol in surface cleaning solutions used for copper continuous casting process by flow injection-spectrophotometric detection with on-line column separation.

    Science.gov (United States)

    Hayashibe, Yutaka; Tokuda, Masahiro; Takeya, Minoru

    2003-09-01

    A flow-injection system has been developed for the determination of 2-propanol in the surface cleaning solutions used in the copper continuous cast rod making system. Adsorption chromatography in nitric acid medium was used for the on-line separation of oily substances in the sample solution. Cerium(IV) diammonium nitrate was utilized as the chromogenic reagent for the spectrophotometric detection of 2-propanol. The system permits a throughput of one sample per hour for the oily sample, and of 12 samples per hour for the none-oily sample. The reproducibility has been proven to be satisfactory with a relative standard deviation of less than 6.0% (2.2%(V/V) 2-propanol level, n = 23). The detection limit is 0.01% (V/V).

  2. Preparation and application of purging upper nozzle for continuous casting tundish%连铸中间包透气上水口的研制与应用

    Institute of Scientific and Technical Information of China (English)

    徐志伟; 陈荣

    2000-01-01

    Property and variety of purging upper nozzle and the requirement of continuous casting process for thenozzle were introduced. Using synthetic mullite,α-Al2 O3 and special binder prepared the dispersion mullitebased purging upper nozzle. The nozzle was used in large-sized steel plant such as Baosteel, etc, gain-ing good results.%介绍了连铸中间包透气上水口的性能和种类及连铸工艺对透气上水口性能的要求。利用合成莫来石颗粒、α-Al2O3细粉及特殊结合剂研制了弥散型莫来石质透气上水口,该水口在宝钢等大钢厂应用,取得了良好的使用效果。

  3. 水平横引式热型连铸机的控制系统设计%Control System Design of Horizontal Ohno Continuous Casting Machine

    Institute of Scientific and Technical Information of China (English)

    陈晓春

    2011-01-01

    利用具有模糊自整定PID控制功能的AI-808人工智能温度控制器、触摸屏和PLC组成的控制系统,来实现热型连铸过程中的温度、液位高度和牵引速度控制.实践表明,该系统具有操作简单、运行可靠、开发周期短、人机界面友好、能承受恶劣环境和使用方便等优点.

  4. Cost study of continuous casting and hot charging process based on S-GA%基于S-GA的连铸热轧工序成本研究

    Institute of Scientific and Technical Information of China (English)

    周健; 汪雄; 方婷

    2014-01-01

    Focusing on the current state that the waiting billets caused by die exchange lead to huge energy consumption in the continuous casting and hot charging process of iron and steel enterprises and combining the SMED and TAKT concepts and tools in lean production, a total cost model of the continuous casting and hot charging process is built considering cost of die exchange, energy consumption and customer satisfaction. Structural Genetic Algorithm is used to solve the problem. Practical data of an iron and steel company is applied to the model. The optimum solution is obtained. Also validity and feasibility of the model and the algorithm are examined. It builds a theoretical basis for energy saving through improving die exchange process.%针对能耗型钢铁企业连铸热轧由于工序换模导致钢坯等待而产生巨大能耗的现状,引入精益中的快速换模(SMED)及节拍(TAKT)思想,考虑连铸热轧中的换模成本、能耗成本以及客户需求,研究建立了连铸热轧的综合成本模型,通过结构式遗传算法对模型进行求解。以某钢铁企业的实际生产数据为例,求得了最优解,并验证了模型与算法的有效性和可行性,为钢铁企业通过改进换模实现节能提供了理论依据。

  5. Solidification Structure and Macrosegregation of Billet Continuous Casting Process with Dual Electromagnetic Stirrings in Mold and Final Stage of Solidification: A Numerical Study

    Science.gov (United States)

    Jiang, D.; Zhu, M.

    2016-08-01

    Coupling macroscale heat transfer and fluid flow with microscale grain nucleation and crystal growth, a mixed columnar-equiaxed solidification model was established to study the SWRT82B steel solidification structure and macrosegregation in 160 mm × 160 mm billet continuous casting with dual electromagnetic stirrings in mold and final stage of solidification (M-EMS and F-EMS). In the model, the phases of liquid, columnar, and equiaxed were treated separately and the initial growing equiaxed phase, which could move freely with liquid, was regarded as slurry. To obtain the equiaxed grains nucleation and columnar front evolution, the unit tracking method and the columnar front tracking model were built. The model was validated by magnetic induction intensity of stirrer, billet surface temperature, and carbon segregation. The equiaxed phase evolution and the solute transport with effect of fluid flow and grains transport were described in this article. The results show that the equiaxed phase ratio will not increase obviously with higher current intensity of M-EMS, while the negative segregation near the strand surface becomes more serious. The negative segregation zone near the billet center and the center positive segregation come into being with the effect of equiaxed grains sedimentation and liquid thermosolutal flow. It is also found that the liquid solute transport in the F-EMS zone becomes the main factor with higher current intensity rather than the solidification rate, and therefore, the final billet center segregation decreases first and then turns to rise with the current intensity. The optimal current intensities of M-EMS and F-EMS proposed for SWRT82B billet continuous casting are 200 and 400 A, respectively.

  6. Solidification Structure and Macrosegregation of Billet Continuous Casting Process with Dual Electromagnetic Stirrings in Mold and Final Stage of Solidification: A Numerical Study

    Science.gov (United States)

    Jiang, D.; Zhu, M.

    2016-12-01

    Coupling macroscale heat transfer and fluid flow with microscale grain nucleation and crystal growth, a mixed columnar-equiaxed solidification model was established to study the SWRT82B steel solidification structure and macrosegregation in 160 mm × 160 mm billet continuous casting with dual electromagnetic stirrings in mold and final stage of solidification (M-EMS and F-EMS). In the model, the phases of liquid, columnar, and equiaxed were treated separately and the initial growing equiaxed phase, which could move freely with liquid, was regarded as slurry. To obtain the equiaxed grains nucleation and columnar front evolution, the unit tracking method and the columnar front tracking model were built. The model was validated by magnetic induction intensity of stirrer, billet surface temperature, and carbon segregation. The equiaxed phase evolution and the solute transport with effect of fluid flow and grains transport were described in this article. The results show that the equiaxed phase ratio will not increase obviously with higher current intensity of M-EMS, while the negative segregation near the strand surface becomes more serious. The negative segregation zone near the billet center and the center positive segregation come into being with the effect of equiaxed grains sedimentation and liquid thermosolutal flow. It is also found that the liquid solute transport in the F-EMS zone becomes the main factor with higher current intensity rather than the solidification rate, and therefore, the final billet center segregation decreases first and then turns to rise with the current intensity. The optimal current intensities of M-EMS and F-EMS proposed for SWRT82B billet continuous casting are 200 and 400 A, respectively.

  7. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.

    2005-01-01

    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an instanta

  8. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.

    2005-01-01

    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an

  9. Continuous Beam Cantilever of the Luoqing jiang Casting Construction Technology River Extra-large Bridge%洛清江特大桥连续梁悬臂灌筑施工技术

    Institute of Scientific and Technical Information of China (English)

    李锟

    2011-01-01

    This paper makes an explanation about construction technology for bridge segment No. O, the cantilever casting segment, the cast-in-situ segment and the closure segment under cantilever casting construction of the Luoqingjiang extralarge bridge which is of pre-stressed continuous box girder type. It sums up the key technology for construction of continuous beam of the Luoqingjiang extra-large double line bridge.%详细介绍洛清江双线特大桥预应力砼连续箱梁悬臂灌筑的0号号段、悬灌段、现浇段及合龙段施工技术,从而总结出洛清江双线特大桥连续梁关键施工技术。

  10. Horizontal Accelerator

    Data.gov (United States)

    Federal Laboratory Consortium — The Horizontal Accelerator (HA) Facility is a versatile research tool available for use on projects requiring simulation of the crash environment. The HA Facility is...

  11. Relationship Between Solidification Microstructure and Hot Cracking Susceptibility for Continuous Casting of Low-Carbon and High-Strength Low-Alloyed Steels: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2013-08-01

    Hot cracking is one of the major defects in continuous casting of steels, frequently limiting the productivity. To understand the factors leading to this defect, microstructure formation is simulated for a low-carbon and two high-strength low-alloyed steels. 2D simulation of the initial stage of solidification is performed in a moving slice of the slab using proprietary multiphase-field software and taking into account all elements which are expected to have a relevant effect on the mechanical properties and structure formation during solidification. To account for the correct thermodynamic and kinetic properties of the multicomponent alloy grades, the simulation software is online coupled to commercial thermodynamic and mobility databases. A moving-frame boundary condition allows traveling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. From the simulation results, significant microstructure differences between the steel grades are quantitatively evaluated and correlated with their hot cracking behavior according to the Rappaz-Drezet-Gremaud (RDG) hot cracking criterion. The possible role of the microalloying elements in hot cracking, in particular of traces of Ti, is analyzed. With the assumption that TiN precipitates trigger coalescence of the primary dendrites, quantitative evaluation of the critical strain rates leads to a full agreement with the observed hot cracking behavior.

  12. 基于改进BP神经网络的连铸漏钢预报%Breakout Prediction Based on Improved BP Neural Network in Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    张本国; 李强; 王葛; 张水仙

    2012-01-01

    LM algorithm was introduced to the training process of a BP neural network and a LM--BP neural network model was established aiming at the defects of slow convergence in the train- ing process of the traditional BP neural network. The LM--BP neural network model was applied to the breakout prediction in the continuous casting processes, and it was tested with the historical data collected from a steel mill. The feasibility and the validity of the model are verified by the results with the accuracy rate of 96.15% and the prediction rate of 100%%针对传统BP神经网络在训练过程中存在收敛速度慢的缺陷,将LM(levenberg marquardt)算法引入到BP神经网络的训练过程,建立了LM—BP神经网络模型,并将其应用于连铸过程中的漏钢预报系统。结合某钢厂连铸现场历史数据对系统进行了测试,测试结果以96.15%的预报率及100%的报出率,验证了基于LM算法的BP神经网络连铸漏钢预报方案的可行性和有效性。

  13. 卧式连续生物炭炭化设备研制%Design and manufacture of horizontal continuous biomass carbonization equipment

    Institute of Scientific and Technical Information of China (English)

    袁艳文; 田宜水; 赵立欣; 姚宗路

    2014-01-01

    The burning of fossil fuels, the changes in agricultural and land utilization, as well as the industrial processes produce a lot of carbon dioxide and other greenhouse gases causing global warming. Climate increasingly has become one of the most far-reaching global environmental issues. The carbon can be stabilized by biochar for hundreds of years while the carbon element is very difficult to break down after mineralization. With the function of carbon sequestration and soil improvement in agriculture, it turns out to be one of the main ways to reduce carbon emissions in the future. Currently, the producing of biochar has become a hot topic both at home and abroad. In this paper, aiming at the existence of unstable operations, low percentage of biochar outputs, as well as the difficultly of recycling of by-products of China biochar, equipment designs of the horizontal equipment for continuous carbonization of biomass, which uses external thermal heating carbonization of feedstock. The difference requires an external heating fuel, the heat required for the dissertation utilizes the high temperature and gas combustion-generated calorie to carbonize the raw materials., Combustion flue gas during start-up and insufficient supply combined with diesel auxiliary heating of the equipment, the pyrolytic reactor of which is double-layer structure, with the inner layer carbonization chamber equipped with the built-in screw conveyor while the out layer high-temperature flue sleeve, using the motor speed, to ensure the continuous feeding of material, mixing and uniform heat transfer to achieve a biological continuous production of charcoal and carbonization temperature-controlled. The reactor outer sleeve for the high temperature flue gas, the use of high temperature gas to heat biomass, and the outer cylinder has baffles and fins, extending the residence time of the flue gas, and increasing the heat transfer coefficient to achieve a sufficient heat exchange. The paper chooses

  14. Review of the continuous casting of steel by strip casting technology. Twin roll method system; Revision del proceso siderurgicode colado continua mediante solidificacion rapida. Sistema de dos cilindros de colada conformacion

    Energy Technology Data Exchange (ETDEWEB)

    Ibarrondo, I.

    2008-07-01

    In order to compete in the future steel market and to maintain market share, the steel makers will need to use new efficient technologies capable of supplying steel strip products of high quality at low cost. In this way, the strip casting technology by twin rol method is one of the most important research are in the iron and steel industry today. This review makes a general description of the strip casting technology as well as its different steps, such us; metal delivery and casting, solidification process, hot rolling reduction step, etc. Through mathematical and physical models, the influence on microstructure texture surface quality and mechanical properties of the materials obtained by this method are described as a function of processing parameters, specially the roughness of the rolls. the manufacturing of carbon, stainless and electrical steels involves smaller capital and operating cost, lower gas emissions, and an opportunity to create new grades due to a faster solidification rate that leads to a different solidification structures. In sight of all this it is likely that Strip Casting technology will make a profound impact on the manufacturing landscape of the 21{sup s}t century. (Author) 177 refs.

  15. Transient Fluid Flow during Steady Continuous Casting of Steel Slabs: Part II. Effect of Double-Ruler Electro-Magnetic Braking

    National Research Council Canada - National Science Library

    Cho, Seong-Mook; Kim, Seon-Hyo; Thomas, Brian G

    2014-01-01

    ... steady steel slab casting. In Part II of this two-part article, the effect of applying a static magnetic field on stabilizing the transient flow is investigated by modeling a double-ruler Electro-Magnetic Braking (EMBr...

  16. Caste System

    OpenAIRE

    Hoff, Karla

    2016-01-01

    In standard economics, individuals are rational actors and economic forces undermine institutions that impose large inefficiencies. The persistence of the caste system is evidence of the need for psychologically more realistic models of decision-making in economics. The caste system divides South Asian society into hereditary groups whose lowest ranks are represented as innately polluted. ...

  17. Mold Simulator Study of the Initial Solidification of Molten Steel in Continuous Casting Mold: Part II. Effects of Mold Oscillation and Mold Level Fluctuation

    Science.gov (United States)

    Zhang, Haihui; Wang, Wanlin

    2016-04-01

    The surface quality of the continuous casting strands is closely related to the initial solidification of liquid steel in the vicinity of the mold meniscus, and thus the clear understanding of the behavior of molten steel initial solidification would be of great importance for the control of the quality of final slab. With the development of the mold simulator techniques, the complex interrelationship between the solidified shell surface profile, heat flux, shell thickness, mold level fluctuation, and the infiltrated slag film was well illustrated in our previous study. As the second part, this article investigated the effect of the mold oscillation frequency, stroke, and mold level fluctuation on the initial solidification of the molten steel through the conduction of five different experiments. Results suggested that in the case of the stable mold level, the oscillation marks (OMs) exhibit equally spaced horizon depressions on the shell surface, where the heat flux at the meniscus area raises rapidly during negative strip time (NST) period and the presence of each OMs on the shell surface is corresponding to a peak value of the heat flux variation rate. Otherwise, the shell surface is poorly defined by the existence of wave-type defects, such as ripples or deep depressions, and the heat flux variation is irregular during NST period. The rising of the mold level leads to the longer-pitch and deeper OMs formation; conversely, the falling of mold level introduces shorter-pitch and shallower OMs. With the increase of the mold oscillation frequency, the average value of the low-frequency heat flux at the meniscus increases; however, it decreases when the mold oscillation stroke increases. Additionally, the variation amplitude of the high-frequency temperature and the high-frequency heat flux decreases with the increase of the oscillation frequency and the reduction of the oscillation stroke.

  18. Mathematical Modeling on the Growth and Removal of Non-metallic Inclusions in the Molten Steel in a Two-Strand Continuous Casting Tundish

    Science.gov (United States)

    Ling, Haitao; Zhang, Lifeng; Li, Hong

    2016-10-01

    In the current study, mathematical models were developed to predict the transient concentration and size distribution of inclusions in a two-strand continuous casting tundish. The collision and growth of inclusions were considered. The contribution of turbulent collision and Stokes collision was evaluated. The removal of inclusions from the top surface was modeled by considering the properties of inclusions and the molten steel, such as the wettability, density, size, and interfacial tension. The effect of composition of inclusions on the collision of inclusions was included through the Hamaker constant. Meanwhile, the effect of the turbulent fluctuation velocity on the removal of inclusions at the top surface was also studied. Inclusions in steel samples were detected using automatic SEM Scanning so that the amount, morphology, size, and composition of inclusions were achieved. In the simulation, the size distribution of inclusions at the end steel refining was used as the initial size distribution of inclusions at tundish inlet. The equilibrium time when the collision and coalescence of inclusions reached the steady state was equal to 3.9 times of the mean residence time. When Stokes collision, turbulent collision, and removal by floating were included, the removal fraction of inclusions was 16.4 pct. Finally, the removal of solid and liquid inclusions, such as Al2O3, SiO2, and 12CaO·7Al2O3, at the interface between the molten steel and slag was studied. Compared with 12CaO·7Al2O3 inclusions, the silica and alumina inclusions were much easier to be removed from the molten steel and their removal fractions were 36.5 and 39.2 pct, respectively.

  19. The Development of CaO-SiO2-B2O3-based Fluorine-Free Mold Flux for a Continuous Casting Process

    Science.gov (United States)

    Zhou, Lejun; Wang, Wanlin

    2016-09-01

    Designing and developing high-performance fluorine-free (F-free) mold flux has become a hot topic in steel continuous casting processes, with concerns of environment protection and energy saving. In conventional commercial mold flux, fluorine plays important roles on the properties as it works as a fluxing agent; however, it tends to cause serious environmental and health problems. In this paper, a new F-free mold flux based on the CaO-SiO2-B2O3 slag system has been introduced through summarizing previous works. The melting temperature range of F-free mold flux decreases with the addition of Na2O/Li2O and B2O3; the viscosity and heat flux decrease with the increase of basicity and Na2O/Li2O, as well as the decrease of B2O3 contents. Also, the crystallization temperatures of F-free mold fluxes increase with the increase of basicity and Na2O/Li2O content. The analyses of EDS and XRD show that Ca11Si4B2O22 and Ca14Mg2(SiO4)8 are the two main precipitated crystalline phases in F-free mold fluxes, and that the Ca11Si4B2O22 is a common and stable crystalline phase in the designed F-free mold fluxes system that shows the potential to replace Ca4Si2O7F2 in conventional flourine-containing mold fluxes.

  20. Application of Prediction and Diagnosis for Continuous Casting Slab Defect on RS Radial Basis Function Network%RS径向基函数网络在连铸板坯缺陷预报诊断中的应用

    Institute of Scientific and Technical Information of China (English)

    张邦礼; 王小平; 杨小文

    2001-01-01

    连铸板坯缺陷形成的诸多影响因素之间的关系错综复杂,造成缺陷预报和诊断都非常困难.提出用粗糙集理论简化这些因素,然后采用径向基函数网络对连铸板坯缺陷进行预报诊断.仿真实验证明了该方法的有效性、先进性、实用性.%The relation of the factors which cause the continuous casting slab defect are anfractuous ,which cause the prediction and diagnosis of the defect diffcult. This research uses rough sets to reduce this factors ,then adopts radial basis function networks to predict and diagnose the continuous casting slab defect .The experiment indicates the validity advancement and practicability of this method.

  1. The cern axion solar telescope (CAST): an update

    Science.gov (United States)

    Andriamonje, S.; Arsov, V.; Aune, S.; Aune, T.; Avignone, F. T.; Barth, K.; Belov, A.; Beltran, B.; Bräuninger, H.; Carmona, J.; Cebrián, S.; Chesi, E.; Cipolla, G.; Collar, J.; Creswick, R.; Dafni, T.; Davenport, M.; Dedousis, S.; Delattre, M.; Delbart, A.; Deoliveira, R.; Dilella, L.; Eleftheriadis, C.; Engelhauser, J.; Fanourakis, G.; Farach, H.; Ferrer, E.; Fischer, H.; Formenti, F.; Franz, J.; Friedrich, P.; Geralis, T.; Giomataris, I.; Gninenko, S.; Golubev, N.; Hartmann, R.; Hasinoff, M.; Heinsius, F.-H.; Hoffmann, D. H. H.; Irastorza, I.; Jacoby, J.; Joux, J.-N.; Kang, D.; Königsmann, K.; Kotthaus, R.; Krcmar, M.; Kuster, M.; Lakic, B.; Lasseur, C.; Liolios, A.; Lippitsch, A.; Ljubicic, A.; Lutz, G.; Luzon, G.; Morales, A.; Morales, J.; Mutterer, M.; Nikolaidis, A.; de Solorzano, A. Ortiz; Papaevangelou, T.; Placci, A.; Raffelt, G.; Rammos, P.; Robert, J. P.; Ruz, J.; Sarsa, M.; Schill, C.; Serber, W.; Semertzidis, Y.; Vieira, J.; Villar, J.; Vullierme, B.; Walckiers, L.; Zioutas, K.

    2005-01-01

    The CERN Axion Solar Telescope (CAST), a 10 meter long LHC, 9 Tesla, test magnet is mounted on a moving platform that tracks the sun about 1.5 hours during sunrise, again during sunset. It moves ±80 vertically and ±400 horizontally. It has been taking data continuously since July 10, 2003. Data analyzed thus far yield an upper bound on the photon-axion coupling constant, gaγγ ⩽ 3 × 10-10 GeV-1 for axion masses less than 5 × 10-2 eV.

  2. Determination of Bulk Dimensional Variation in Castings

    Energy Technology Data Exchange (ETDEWEB)

    Dr. James F. Cuttino Dr. Edward P. Morse

    2005-04-14

    The purpose of this work is to improve the efficiency of green sand foundries so that they may continue to compete as the most cost-effective method of fabrication while meeting tightening constraints on near-net shape manufacturing. In order to achieve this objective, the study is divided into two major components. The first component concentrated on identifying which processes control surface finish on the castings and which provide potential reductions in variations. The second component identified metrological methods that effectively discern between the geometry of bulk material versus surface finish in order to more accurately determine the quality of a part. The research resulted in the determination of an empirical relationship relating pouring parameters to dimensional variation, with an R2 value of greater than 0.79. A significant difference in variations obtained from vertical vs. horizontal molding machines was also noticed. When analyzed separately, however, the resulting empirical relationships for horizontal and vertical machines had reduced R2 values, probably due to the reduced data sets. Significant parameters when considering vertical and horizontal molding machines together included surface roughness, pattern type, iron type, pouring rate, copper content, amount of Western Bentonite, and permeability.

  3. Research of Central Defect of Bloom Continuous Casting and Soft Reduction%大方坯连铸内部缺陷与轻压下工艺研究

    Institute of Scientific and Technical Information of China (English)

    沈建国; 王迎春

    2012-01-01

    Aimed at the problems of a lot of central porosity and crack in continuous casting bloom at the initial stage in Baosteel, the process of solidification and heat transfer of the bloom was studied with the model of heat transfer and solidification, the distribution of temperature and shell thickness in continuous casting bloom was got, and the mush zone was determined. Based on these results, the soft reduction process for continuous casting bloom was developed, and the best reduction range and reduction distance were found. Using optimized processs, the central porosity and crack were almost avoided and the central quality was obviously improved.%针对连铸大方坯内部存在中心疏松与裂纹缺陷的问题,通过凝固传热模型研究其凝固传热过程,从而获得铸坯温度与凝固坯壳厚度分布,以及两相区区间.在此基础上开发了大方坯轻压下工艺,确定了最佳的轻压下区间和压下量.采用优化的轻压下技术,铸坯内部质量得到了明显的提升,基本上消除了中心疏松和裂纹的问题.

  4. Application of Laser Tracker in Installation Accuracy Inspection of Continuous Casting Machine%激光跟踪仪在检测连铸机安装精度中的应用

    Institute of Scientific and Technical Information of China (English)

    沈祥开; 向阳

    2014-01-01

    简要介绍了典型连铸机安装部位的精度要求以及目前检测方法的现状,同时介绍了激光跟踪仪的检测原理、方法和精度。主要通过激光跟踪仪在检测连铸机安装精度中的实际应用,在可行性、检测数据及检测耗时方面与现有检测方法进行对比分析,说明了激光跟踪仪在检测连铸机安装精度中的实用性、精准度和高效率。%The installation accuracy requirement and current inspection method of continuous casting ma-chine are introduced simply,the basic principle,inspection method and precision of laser tracker are also intro-duced.Both method are compared in terms of feasibility,inspecting data and measuring time,through the practi-cal application of laser tracker used in installation accuracy inspection of continuous casting machine,explains the laser tracker used in installation accuracy inspection of continuous casting machine is feasibility,accurately and efficiently.

  5. Hair casts

    Directory of Open Access Journals (Sweden)

    Sweta S Parmar

    2014-01-01

    Full Text Available Hair casts or pseudonits are circumferential concretions,which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis.

  6. Simulación del vaciado continuo de perfiles de aceros al carbono de baja aleación//Simulation of the continuous casting of low carbon steel profiles

    Directory of Open Access Journals (Sweden)

    Yusdel Díaz-Hernández

    2012-12-01

    Full Text Available En este artículo se presentó un algoritmo para simular el proceso de vaciado continuo a partir de la construcción de un modelo físico matemático utilizando el Método de los Elementos Finitos. Como característica más destacada del algoritmo se encuentra la consideración de los procesos complejos de intercambio de calor, cambio de fase del metal, distribución de temperaturas en el molde, composiciónquímica del metal, flujo de agua en el enfriamiento primario y secundario, y la velocidad de colada. El algoritmo permitió predecir con suficiente pericia el comportamiento de las variables durante el proceso de vaciado continuo de acero según perfil y marca del mismo.Palabras claves: simulación, solidificación, vaciado continuo, modelado._______________________________________________________________________________AbstractIn this paper an algorithm to simulate the process of continuous casting based on a physical – mathematical model using finite element methods was presented. The most outstanding characteristic of the model was the inclusion of complex processes of heat interchange, metal phase changes, distribution of temperatures in the mould, chemical composition of the metal, flow of water in the primary andsecondary cooling system and the casting speed. Moreover, the algorithm permitted to predict the behaviour of the process variables in the continuous casting of steel according to its profile and type.Key words: simulation, solidification, continuous casting, modelling.

  7. EVOLUTION OF AS—CAST MICROSTRUCTURES OF 356 ALUMINIUM ALLOY CAST BY LIQUIDUS CASTING

    Institute of Scientific and Technical Information of China (English)

    J.Dong; G.M.Lu; 等

    2003-01-01

    A new method (liquidus casting)was used for 356 Al alloy semi-solid slurry mak-ing.The structures of 356 Al alloy cast by a fe mould and semi-continuous casting machine at different temperatures were inves tigated.How the globular grains form was qlso discussed.The results show that either being cast by single Fe mould or semi-continuous machine,the microstructures are not conventional dendrites but fine and net-globular grains.The average grain size is smaller than 30μm and suitable enough for thixoforming,meanwhile it can improve the mechanical properties of fol-lowing products.Under the suitable casting velocity and cooling intensity,most of global grains prolong their global browth and collide with each other before dendritic growth because of the large amount of the nucleation sites.

  8. Method for casting thin metal objects

    Energy Technology Data Exchange (ETDEWEB)

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  9. A comparative study of the centrifugal and vacuum-pressure techniques of casting removable partial denture frameworks.

    Science.gov (United States)

    Shanley, J J; Ancowitz, S J; Fenster, R K; Pelleu, G B

    1981-01-01

    A study was undertaken to evaluate two techniques for casting accuracy on removable partial denture frameworks: centrifugal casting and vacuum-pressure casting. A standard metal die with predetermined reference points in a horizontal plane was duplicated in refractory investment. The casts were waxed, and castings of nickel-chrome alloy were fabricated by the two techniques. Both the casts and the castings were measured between the reference points with a measuring microscope. With both casting methods, the differences between the casts and the castings were significant, but no significant differences were found between castings produced by the two techniques. Vertical measurements at three designated points also showed no significant differences between the castings. Our findings indicate that dental laboratories should be able to use the vacuum-pressure method of casting removable partial denture frameworks and achieve accuracy similar to that obtained by the centrifugal method of casting.

  10. 连铸结晶器铜板电沉积Ni-Co-Mo技术的研究%The Research on Technology of Electrodeposition of Ni-Co-Mo Alloy for Continuous Casting Mold

    Institute of Scientific and Technical Information of China (English)

    吕春雷; 侯峰岩; 谭兴海; 王庆新; 郁祖湛

    2012-01-01

    The continuous casting mold is very important part in continuous casting process. The continuous casting mold needs great wear resistance and great corrosion resistance for it is eroded under molten steel in a long time. The influence of content of sodium molybdate and current density on the content of coating, the hardness of coating, the structure of coating, the current efficiency of hath and corrosion resistance is studied. The mechanism of electrodepositing Ni-Co-Mo alloy is studied through polarization curves and cyclic voltammeter curves after the process is confirmed. The morphology and composition of coating is tested by SEM and EDX. The wear resistance of coating is studied by wear testing machine.%结晶器是钢材连铸技术过程中非常重要的组成部件.结晶器铜板长时间经受钢水冲刷,必须具有很高的耐摩擦磨损、耐腐蚀性能.现研究了钼酸钠含量、电流密度对结晶器铜板电沉积Ni-Co-Mo合金的影响,并对镀层的成分、硬度、耐腐蚀性能进行了测试.在确定镀液成分后通过极化曲线和循环伏安法测试研究了电沉积Ni-Co-Mo合金的机理.用SEM、EDX方法研究了镀层形貌、成分.利用磨损试验机研究了镀层的耐磨损性能.

  11. NUMERICAL MODELING OF HARDENING OF UNINTERRUPTEDLY-CASTED BRONZE CASTING

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The three-dimensional numerical model for calculation of thermal fields during solidification of continuously casted bronze casting is developed. Coefficients of heat transfer on borders of calculation areas on the basis of the solution of inverse heat transfer conduction problem are determined. The analysis of thermal fields, depending on loop variables of drawing and the sizes of not cooled zone of crystallizer is curried out.

  12. Application of Mold Electromagnetic Stirring in Billet Continuous Casting Machine%结晶器电磁搅拌装置在方坯连铸机的应用

    Institute of Scientific and Technical Information of China (English)

    于本庆

    2012-01-01

    The electromagnetic stirring system is introduced, including the characteristics of the system, working principle and characteristics of inverter power supply cabinet, application and good results in the 8-strand billet continuous casting machine at the steelmaking plant.%介绍了电磁搅拌器的组成特点、逆变电源柜的工作原理特性及其在北营炼钢厂8机8流方坯连铸机应用取得的成效。

  13. 交换钢包过程对IF钢连铸板坯表层洁净度的影响%Effect of ladle change process on the surface cleanliness of IF steel continuous casting slabs

    Institute of Scientific and Technical Information of China (English)

    邓小旋; 王新华; 李林平; 魏鹏远; 季晨曦; 曾智; 田志红

    2014-01-01

    The effect of ladle change process (the 4th heat to the 5th heat) on the surface cleanliness of IF steel continuous cast-ing slabs was investigated by total oxygen measurement and automatic feature analysis equipped on ASPEX. A comparison of surface cleanliness was performed between transition slabs ( cast during ladle change process ) and normal slabs ( cast under normal condi-tion). It is found that inclusions larger than 20μm are classified into three types:(1) cluster alumina (including bubble + cluster a-lumina inclusions);(2) cluster TiOx-Al2 O3 inclusions; and (3) mold powder inclusions. In terms of surface inclusions in normal slabs, most of the inclusions detected in the scanning area are cluster alumina, and no mold powder inclusions are found. While for transition slabs, the total oxygen content increases from 14 × 10 -6 to 17 × 10 -6 , and the number density of Type 2 inclusions goes up since the cast start of the 5th heat, indicating re-oxidation of the steel melt during ladle change process. Furthermore, level fluctuation in the mold is also severe since the cast start of the 5th heat, leading to mold powder entrapments. The affected length of cast slabs dur-ing ladle change process is about 11 m under the present casting condition.%采用ASPEX扫描电镜中的自动特征分析功能研究了交换钢包过程(取样浇次第4、5炉)对IF钢连铸板坯表层的洁净度的影响,且对比研究了交换钢包过程浇铸铸坯(交接坯)与正常浇铸铸坯(正常坯)的表层洁净度.结果表明:正常坯与交接坯中尺寸大于20μm的表层夹杂物可分为三类:(1)簇群状Al2O3(包括气泡+簇群状Al2O3);(2)簇群状TiOx- Al2O3夹杂物;(3)保护渣夹杂物.正常坯表层的大型夹杂物主要为簇群状Al2 O3,没有检测到保护渣夹杂物.换包开浇后铸坯总氧质量分数从14×10-6增至17×10-6,交接坯表层检测到较多的第2夹杂物,说明钢包开浇后钢水被轻微氧化.此外,钢包开浇

  14. EVOLUTION OF AS-CAST MICROSTRUCTURES OF 356 ALUMINIUM ALLOY CAST BY LIQUIDUS CASTING

    Institute of Scientific and Technical Information of China (English)

    J. Dong; G.M. Lu; J.Z. Cui; Z.H. Zhao

    2003-01-01

    A new method (liquidus casting) was used for 356 Al alloy semi-solid slurry mak-ing. The structures of 356 Al alloy cast by a Fe mould and semi-continuous castingmachine at different temperatures were investigated. How the globular grains formwas also discussed. The results show that either being cast by single Fe mould orsemi-continuous machine, the microstructures are not conventional dendrites but fineand net-globular grains. The average grain size is smaller than 30μm and suitableenough for thixoforming, meanwhile it can improve the mechanical properties of fol-lowing products. Under the suitable casting velocity and cooling intensity, most ofglobal grains prolong their global growth and collide with each other before dendriticgrowth because of the large amount of the nucleation sites.

  15. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad J.M.PAPIS; Joerg F.LOEFFLER; Peter J.UGGOWITZER

    2009-01-01

    'Compound casting'simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, 'compound casting' of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu-ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and AI12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protec-tive coating to the substrate.

  16. Nodular cast iron and casting monitoring

    OpenAIRE

    2008-01-01

    In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  17. Nodular cast iron and casting monitoring

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  18. 热型连铸铝线的制备及其显微组织和性能%Preparation of aluminum wire by Ohno continuous casting and its microstructure and properties

    Institute of Scientific and Technical Information of China (English)

    胡炜; 王彦红; 赵小军; 肖来荣; 饶博; 章玮

    2015-01-01

    采用自制的热型连铸设备制备铝线材料,研究铸型温度和拉铸速度等工艺参数对材料表面质量、显微组织及力学性能的影响,通过对最佳工艺条件下制备的铸锭断口形貌进行观察和分析,探讨其相关机理。结果表明:当铸型温度为675~685℃、拉铸速度为90~120 mm/min时,可以制备出表面质量较佳的铸锭;同时,工艺参数会对晶体的择优取向产生一定影响,当铸型温度和拉铸速度分别为680℃和90 mm/min时,晶体的取向更倾向于沿〈100〉方向生长,铸型温度越高,铸锭力学性能越优异。当拉铸速度为90 mm/min时,制备的热型连铸铝线具有最佳的塑性加工能力。相比于普通多晶铝线,热型连铸铝线具有更好的塑性。%Aluminum wires were prepared using the self-made Ohno continuous casting equipment. The effects of process parameters, such as the mold temperature and casting rate, on the surface quality, microstructure and mechanical properties of aluminum wires were investigated. Besides, the microstructures of fracture surfaces of Al wires prepared under optimal process parameters were evaluated, and the relevant mechanisms were identified. The results show that the Al ingots with good surface quality can be successfully fabricated at the mold temperature of 675−685℃ and the casting speed of 90−120 mm/min. Meanwhile, the process parameters have a great effect on the preferred orientation of crystals. When the mold temperature is 680℃ and the casting speed is 90 mm/min, the crystal orientation of grain tends to grow along the direction of〈100〉. Moreover, when the casting speed is constant, the mechanical properties of ingots are improved with the increasing mold temperature. Furthermore, when the casting speed is 90 mm/min, the plastic processing capacity is the best. In comparison to polycrystalline Al wires, the Al wires prepared by Ohno continuous casting have better integrated

  19. Yield Improvement in Steel Casting (Yield II)

    Energy Technology Data Exchange (ETDEWEB)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to

  20. Evaluation of horizontal magnification on panoramic images

    Directory of Open Access Journals (Sweden)

    Maryam Raoof

    2013-01-01

    Full Text Available Aims: This study evaluated the horizontal magnification of images taken from adults and pediatrics with PM 2002 CC Planmeca analogue machine. Materials and Methods: A series of 120 panoramic radiographs were obtained of 60 adults and 60 pediatrics. For all patients, negative impressions were used to make positive casts of the teeth. A caliper was used to measure the maximum mesiodistal length of the buccal surface of all teeth except canines on both casts and radiographs. The horizontal magnification factor was calculated for incisor, premolar, and molar regions by dividing the values obtained from the casts by the values obtained from the radiographs. Statistical Analysis: Independent t-test and one-way analysis of variance (ANOVA were used. Results: The results indicated that with regard to adults, maxillary and mandibular incisor regions, unlike the other two sessions, didn′t show significant difference of the mean magnification of horizontal dimension (P = 0.5. In pediatrics, the comparison between mean magnification factors of all subgroups showed significant difference (P < 0.0001. Despite the adults′ radiographs, the results of pediatrics′ radiographs showed significantly higher magnification than the index listed by the manufacturer of the radiographic machine used. Conclusion: The present study results point to the fact that PM 2002 CC Proline panoramic machine makes possible precise measurements on radiographs of adults′ jaws in the horizontal dimension.

  1. Solidification microstructure of M2 high speed steel by different casting technologies

    OpenAIRE

    Zhou Xuefeng; Fang Feng; Jiang Jianjing

    2011-01-01

    The present work investigated the solidification microstructure of AISI M2 high speed steel manufactured by different casting technologies, namely iron mould casting and continuous casting. The results revealed that the as-cast structure of the steel was composed of the iron matrix and the M2C eutectic carbide networks, which were greatly refined in the ingot made by continuous casting process, compared with that by the iron mould casting process. M2C eutectic carbides presented variation in ...

  2. 用于连铸结晶器的热电偶非标设计、安装和检测%Non-Standard Design,Installation and Testing of Thermocouple for Continuous Casting Mold

    Institute of Scientific and Technical Information of China (English)

    李同彬; 康新

    2014-01-01

    为了准确、可靠、持久、经济地获得连铸结晶器铜板的温度分布,把热传导理论计算和实际经验值相结合,优化设计热电偶在连铸结晶器铜板上的位置;针对连铸结晶器的现场恶劣环境,提出热电偶的各个部件及其制作必须达到的指标要求及相应的非标设计;依据结晶器热电偶阵列安装调试的经验,总结出结晶器铜板上热电偶阵列的安装调试和维护检测等工艺技术方法。较好地解决了连铸结晶器温度检测系统现场热电偶容易损坏、维护难、成本高、实用性差等工程技术问题。研究不仅对连铸设备的改进和维护具有很好的参考价值,而且在宝钢、河北钢铁和土耳其等国内外企业取代铠装热电偶中获得成功应用。%In order to obtain accurately,reliably,durably and economically the temperature distribution in a continuous casting mold,the location of thermocouples in a continuous casting mold was optimized based on heat conduction theory and practical experience data. Aiming at the harsh environment under which a continuous casting mold usually works,the technical indexes for every part of the thermocouple and its fabrication is proposed,together with the non-standard design of thermocouple. Based on the experiences of installation and debugging of thermocouple array in mold,the corresponding technology methods of installation, debugging, maintenance and detection for thermocouple array in copper mold were proposed. The engineering technology problems of easy to damage,difficult to maintain,high cost,and poor practicability of thermocouple array in temperature measuring system of continuous casting mold were solved efficiently in this paper. The present results were not only good references for the improvement and maintain of continuous casting devices but also had gained success application in domestic and international enterprises such as Baosteel,Hebei steel and Turkey steel

  3. Research on the Causes of Continuous Casting Crack%连铸坯裂纹成因分析的试验研究

    Institute of Scientific and Technical Information of China (English)

    张利平; 郑艳; 丛洁

    2011-01-01

    介绍了为解决铸坯裂纹而进行的一系列试验研究:大样电解试验、高温力学性能、射钉试验,力图对裂纹的形成条件、机制进行研究分析,并结合铸坯、轧材的低倍分析,综合分析裂纹的种类、成因,并将其试验结论作为工艺优化的依据。%A series of tests were introduced,by which the form condition and mechanism of crack were analyzed,such as electroanalysis,mechanical property under high temperature and shoot fastener.Combining with macroscopic tests of casting and rolling,the category and causes of crack were analyzed.Then the process were optimized based on the conclusion.

  4. 结晶器漏钢预报系统在济钢5#连铸机中的应用%Application of Mould Breakout Prevention System in Jinan Steel’s No.5 Continuous Casting Machine

    Institute of Scientific and Technical Information of China (English)

    楼纬

    2012-01-01

      In order to ensure production stability and improve slab quality the mould breakout prevention system is used in No.5 continuous casting machine of Jinan steel. Through processing the operation parameters of mould in the production process, detecting the breakout trend of casting stream in mould and to do a alarm signal, simultaneously having a alarm feedback to L1 level system for reducing pulling speed, which is mainly used of heat flow screen of forecasting system and cold point detection and anti-stick steel and anti-breakout function, the breakout accident incidence is decreased, the product quality is increased, the equipment life is prolonged and the operation condition of casting machine staff is improved.%  为了稳定生产和提高铸坯质量,济钢5#连铸机应用了结晶器漏钢预报系统,通过对生产过程中结晶器运行参数的处理,检测结晶器内铸流的漏钢趋势并发出报警信号,同时向连铸机L1级系统反馈降低拉速的信号,主要应用预报系统的热流画面与冷点检测、反粘钢和反漏钢等功能。预报系统应用后,降低了粘结漏钢事故的发生率,保证了产品质量,延长了设备寿命,改善了铸机岗位人员的操作条件。

  5. The cern axion solar telescope (CAST)

    Energy Technology Data Exchange (ETDEWEB)

    Aalseth, C. E.; Arik, E.; Autiero, D.; Avignone, F. T.; Barth, K.; Bowyer, S. M.; Brauninger, H.; Brodzinski, R. L.; Carmona, J. M.; Cebrian, S.; Celebi, G.; Cetin, S.; Collar, J. I.; Creswick, R.; Delbart, A.; Delattre, M.; DiLella, L.; De Oliveira, R.; Eleftheriadis, Ch.; Erdutan, N.; Fanourakis, G.; Farach, H. A.; Fiorini, C.; Geralis, Th.; Giomataris, I.; Girard, T. A.; Gninenko, S. N.; Golubev, N. A.; Hasinoff, M.; Hoffmann, D.; Irastorza, I. G.; Jacoby, J.; Jeanneau, F.; Knopf, M. A.; Kovzelev, A. V.; Kotthaus, R.; Krčmar, M.; Krečak, Z.; Lakić, B.; Liolios, A.; Ljubičić, A.; Lutz, G.; Longoni, A.; Luzon, G.; Mailov, A.; Matveev, V. A.; Miley, H. S.; Morales, A.; Morales, J.; Mutterer, M.; Nikolaidis, A.; Nussinov, S.; Ortiz, A.; Pitts, W. K.; Placci, A.; Postoev, V. E.; Raffelt, G. G.; Riege, H.; Sampieto, M.; Sarsa, M.; Savvidis, I.; Stipčević, M.; Thomas, C. W.; Thompson, R. C.; Valco, P.; Villar, J. A.; Villierme, B.; Walckiers, L.; Wilcox, W.; Zachariadou, K.; Zioutas, K.

    2002-07-01

    A decommissioned LHC test magnet is being prepared as the CERN Axion Solar Telescope (CAST) experiment. The magnet has a field of 9.6 Tesla and length of 10 meters. It is being mounted on a platform to track the sun over plus or minus 8 to the sixth power vertically and plus or minus 45 to the sixth power, horizontally.

  6. Continuous Cast Forming Machine with Vertical Core-Filling for Copper Cladding Aluminum Composite Bars%铜包铝复合扁排立式充芯连铸设备的研制

    Institute of Scientific and Technical Information of China (English)

    张建宇; 王屹峰; 万长清; 曾祥勇; 蔡鹏; 吴春京

    2013-01-01

    A new continuous core-filling casting machine for copper cladding aluminum composite bars was designed and produced. The machine installed the upper and bottom graphite crucibles in the vertical direction for heating inner core of aluminum and the outer layer of copper. During continuous casting, copper tube was formed in the crystallizer continuously firstly, then liquid aluminum was injected into the copper tube through mandrel. Finally, the metallurgical bonded layer was formed by inter-diffusion between copper and aluminum. The copper cladding aluminum composite bars with the core thickness of 10 mm and the sheath thickness of 2 mm and the width of 60 mm were fabricated successfully by the machine.%设计和制造了一台制备铜包铝复合扁排的立式充芯连铸试验设备,该设备的特点是在高度方向上设置上下两个加热坩埚分别熔化铜和铝;外层铜管在结晶器中首先形成,铝液随之通过充芯管充填到铜管中,铜、铝界面通过互扩散实现冶金结合.利用此设备,成功地连铸出铜层厚度为2 mm,芯部铝厚度为10 mm,宽为60 mm的铜包铝复合扁排.

  7. Evolution of microstructure and properties of 6201 electrical aluminum alloy during continuous casting and rolling%连铸连轧6201电工铝合金的组织性能演变规律

    Institute of Scientific and Technical Information of China (English)

    雷文魁; 周海涛; 王顺成; 郑开宏; 张志敏; 钟广尧

    2015-01-01

    采用金相显微镜、涡流导电仪、拉伸试验机和扫描电镜研究连铸连轧过程中6201电工铝合金显微组织、导电性能和力学性能的演变规律。结果表明,随着连铸连轧道次的增加,6201铝合金显微组织晶粒被细化,电导率降低,抗拉强度提高,伸长率降低。经过15道次连续轧制后,6201铝合金电工圆铝杆的电导率为51.4% IACS ,抗拉强度和伸长率分别为211 M Pa和14.2%,与6201铝合金连铸坯相比,其电导率下降了2.65%,抗拉强度提高了12.83%,伸长率下降了7.19%。%The evolution of microstructure and properties of 6201 electrical aluminum alloy during continuous casting and rolling was studied by optical microscopy ,eddy current conductive instrument ,tensile testing machine and scanning electrical microsco‐py .The results show that with the increase of deformation passes during continuous casting and rolling ,the grains of 6201 alumi‐num alloy are refined ,the electrical conductivity is decreased ,the tensile strength is improved and the elongation is decreased gradually .The electrical conductivity of 6201 electrical aluminum rod is 51.4% IACS ,the tensile strength and elongation are 211MPa and 14.2% ,respectively .The electrical conductivity is decreased by 2.65 % ,the tensile strength is increased by 12.83% and the elongation is decreased by 7.19% compared with those of continuous casting 6201 aluminum alloy billets .

  8. The UK Casting Industry

    Institute of Scientific and Technical Information of China (English)

    Jincheng Liu

    2006-01-01

    The casting production in the UK in 2004 is presented and analysed. The UK casting industry has played an important role in world casting and manufacturing production. However recent years the rapid development of some developing countries has been shifting the casting production from the western industrialized countries including the UK. The UK casting industry and associated research and technology organizations, universities have been working together very hard to face the serious competition to make the UK casting industry have a sustainable future. The UK casting industry remains strong and plays an important role in world casting and manufacturing production.

  9. 连铸结晶器漩涡现象的物理模拟%Physical Modeling of the Vortex Phenomenon in Continuous Casting Mould

    Institute of Scientific and Technical Information of China (English)

    雷洪; 朱苗勇; 赫冀成

    2001-01-01

    利用物理模型考察了操作参数对结晶器内漩涡产生频率的影响. 结果表明: 漩涡呈单个或成对形式在水口一侧间歇性出现,是由于两个相向表面流相互剪切而形成的;漩涡的出现频率随拉速的增加而增加,随水口浸入深度的增加而减小,随水口张角的减小而增大;通过改进水口设计可以阻止漩涡的形成.%Water model was used to study the mechanism of vortex formation in the mould, and the effects of operation parameters on vortex formation were investigated. The results show that singular vortex or a pair of vortices appear intermittently on the one side of nozzle, and the formation of vortex is due to the interaction of two surface streams flowing inwards. The frequency of vortex increases with the augment of the casting speed, and decreases with the augment of the immersion depth and nozzle angle. The formation of vortex can be inhibited by optimizing the submerged entry nozzle.

  10. Properties of High Basicity Mold Fluxes for Peritectic Steel Slab Casting

    Institute of Scientific and Technical Information of China (English)

    LONG Xiao; HE Sheng-ping; XU Jian-fei; HUO Xu-ling; WANG Qian

    2012-01-01

    In high speed continuous casting of peritectic steel slabs, mold fluxes with high basicity are required for less surface defect product. However, the basicity of remaining liquid slag film tends to decrease in casting process because of the crystallization of 3CaO ·2SiO2 · CaF2. Thus, a way is put forward to improve mold fluxesr properties by raising the original basicity. In order to confirm the possibility of this method, the effect of rising original basicity on the properties of mold fluxes is discussed. Properties of high fluorine based mold fluxes with different basicities and contents of CaF2 , Na2 O, and MgO were measured, respectively. Then, properties of higher basicity mold fluxes were discussed and compared with traditional ones. The results show that increasing the basicity index can improve the melting and flow property of mold fluxes. With the increasing basicity, crystallization rate of mold fluxes increases obviously and crystallization temperature tends to decrease when the basicity exceeds 1.35. The method presen- ted before is proved as a potential way to resolve the contradiction between horizontal heat transfer controlling and solidified shell lubricating for peritectic steel slab casting. But further study on improving the flow property of liquid slag is needed. This work can be used to guide mold fluxes design for high speed continuous casting of peritectic steel slabs.

  11. CA Investment Casting Process of Complex Castings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    CA (Computer aided) investment casting technique used in superalloy castings of aerospace engine parts was presented. CA investment casting integrated computer application, RP (Rapid Prototyping) process, solidification simulation and investment casting process. It broke the bottle neck of making metal die. Solid model of complex parts were produced by UGII or other software, then translated into STL(Stereolithography) file, after RP process of SLS(Selective Laser Sintering), wax pattern used in investment ...

  12. Theory of Cast Formation in Electrophoretic Deposition

    NARCIS (Netherlands)

    Biesheuvel, P. Maarten; Verweij, Henk

    1999-01-01

    The rate of cast formation in electrophoretic deposition is described by a combination of the equation of continuity for the suspension phase with expressions for the particle velocity and the movement of the cast-suspension boundary. The assumptions necessary to arrive at the well-known equations o

  13. Cast irons

    CERN Document Server

    1996-01-01

    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  14. 连铸板坯的粘弹性板模型及鼓肚变形分析%MATHEMATICAL MODEL OF VISCO-ELASTIC THIN PLATE AND ANALYSES OF BULGING DEFORMATION FOR CONTINUOUS CAST SLABS

    Institute of Scientific and Technical Information of China (English)

    王忠民; 刘宏昭; 杨拉道; 闫瑞河

    2001-01-01

    从坯壳材料的粘弹性(Maxwell模型)畸变关系和弹性体变关系出发,建立了连铸板坯鼓肚变形的粘弹性薄板计算模型。根据弹性—粘弹性的相应原理,得到了板坯鼓肚变形的解析解。与宝钢板坯连铸机鼓肚变形的设计公式及现有的其他公式相比,该解包含有弹性变形、粘性变形和弹性、粘性的耦合变形,能求出在任一时刻板坯内任一点的弯曲变形及鼓肚变形,并讨论了材料的松弛时间对板坯鼓肚变形的影响。%Based on the distortion relation of Maxwell viscoelastic modeland the volume change relation of the elasticity in the slab shell materials, a mathematical model of visco-elastic thin plate for bulging deformation in continuous cast slab is established. Using the corresponding principle between elasticity and viscoelasticity, an analytical solution of bulging deformation in slab shell is obtained. Compared with the design formula for the continuous casting machine of Baoshan Iron and Steel Plant and other current design formula, the formula consists of the elastic deformation, viscous deformation and coupled deformation between elastic deformation and viscous deformation, and it may solve the bending deformation and bulging deformation of every point in slab shell at any instant. In addition,the influence of relaxation time of slab materials(characteristic value of creep)on bulging deformation of slab shell is also discussed.

  15. The ancient Chinese casting techniques

    OpenAIRE

    2011-01-01

    In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast ir...

  16. Properties improvement of the al 7075 alloy castings

    Directory of Open Access Journals (Sweden)

    Gulišija Zvonko P.

    2014-01-01

    Full Text Available The microstructure and the mechanical properties of the samples obtained by conventional vertical continuous casting and electromagnetic casting of 7075 aluminum as-cast alloy were investigated. The better surface quality, more homogeneous alloying elements distribution and hence the microstructure and better mechanical properties were obtained in samples casted with electromagnetic field (EMF compared with samples casted without EMF. The microstructure was analyzed by optical microscope and the variation of alloying elements, Zn and Mg, through the sample cross section was examined by chemical analysis. The mechanical properties of samples casted with and without electromagnetic field were determined using computerized materials testing machine Zwick/Roel Z 100.

  17. 46 CFR 153.239 - Use of cast iron.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SHIPS CARRYING BULK... Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet...

  18. Thin Wall Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  19. Optimizing hardenability of high chromium white cast iron

    Institute of Scientific and Technical Information of China (English)

    SU Ying-long; LI Dan; ZHANG Xue-kun

    2006-01-01

    The formulas proposed by J. Dodd and J. L. Parks for calculating the hardenability of high-Cr white cast iron under continuous cooling condition was recommended. For broader application, some supplements were made to the formula. Through tests on the half-cooling time of typical castings, the compositions of ideal alloys were precisely designed using the Dodd's formula. Hardness testing of heat-treated castings showed that the designed compositions were correct. The application of castings demonstrated excellent abrasion resistance.

  20. Method and mold for casting thin metal objects

    Energy Technology Data Exchange (ETDEWEB)

    Pehrson, Brandon P; Moore, Alan F

    2014-04-29

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  1. The potential of centrifugal casting for the production of near net shape uranium parts

    Energy Technology Data Exchange (ETDEWEB)

    Robertson, E. [United States Air Force Academy, Colorado Springs, CO (US). Dept. of Engineering Mechanics

    1993-09-01

    This report was written to provide a detailed summary of a literature survey on the near net shape casting process of centrifugal casting. Centrifugal casting is one potential casting method which could satisfy the requirements of the LANL program titled Near Net Shape Casting of Uranium for Reduced Environmental, Safety and Health Impact. In this report, centrifugal casting techniques are reviewed and an assessment of the ability to achieve the near net shape and waste minimization goals of the LANL program by using these techniques is made. Based upon the literature reviewed, it is concluded that if properly modified for operation within a vacuum, vertical or horizontal centrifugation could be used to safely cast uranium for the production of hollow, cylindrical parts. However, for the production of components of geometries other than hollow tubes, vertical centrifugation could be combined with other casting methods such as semi-permanent mold or investment casting.

  2. The Designing of Adjustable Overflow Tank in Horizontal Continuous Foaming Machine for the Flexible Polyurethane Foam%聚氨酯软泡水平连续发泡机中可调溢流槽的设计

    Institute of Scientific and Technical Information of China (English)

    刘晓瑞; 马晓华

    2016-01-01

    设计了一种用于水平连续发泡机的可调式溢流槽,通过调节溢流槽的倾斜度来调节溢流槽的容量,进而及时方便地调整混合原料出溢流槽时的黏度,克服了固定容量式溢流槽的缺点,使软质聚氨酯泡沫塑料产品的质量和成品率得到提高。%A kind of capacity⁃adjustable overflow tank for the horizontal continuous foaming machines was de⁃signed. The capacity of the overflow tank could be adjusted by the inclination of the tank, so the viscosity of the mixed materials from the overflow tank could be adjusted. It overcame the disadvantages of the fixed⁃capacity one, the quality and yield of the flexible polyurethane foam were improved.

  3. PLC在水平连铸机多辊驱动系统同步控制的应用%Application of PLC in Synchronizing Control of Multi-roller Drive on Horizontal Continuous Casting Machine

    Institute of Scientific and Technical Information of China (English)

    刘冲; 唐伟; 金颖锋

    2004-01-01

    介绍了SIMODRIVE交流伺服驱动系统的构成及其工作原理,并采用PLC逻辑控制解决水平连铸机多组轧辊驱动控制的同步性问题.实际应用表明,该系统所用方法对水平连铸驱动系统具有较好的控制效果.

  4. 锡磷青铜带坯的水平电磁连铸技术研究%Research on Horizontal Electromagnetic Continuous Casting of Sn-P Bronze Strip Plate

    Institute of Scientific and Technical Information of China (English)

    回春华; 李廷举; 金文中; 郭进

    2008-01-01

    为了提高锡磷青铜带坯的质量,提出了在锡磷青铜带坯的水平连铸过程中施加交流电磁场的水平电磁连铸技术.使用电子探针和光学显微镜研究了在水平连铸过程中施加交流电磁场对锡磷青铜带坯组织的影响.结果表明:在水平连铸过程中施加18A的工频交流电磁场,可以使锡磷青铜带坯的晶粒组织得到明显细化、缩松和偏析得到明显减轻、锡磷青铜带坯的内在质量得到大幅改善,从而使带坯的均匀化退火时间从7 h缩短到5 h、石墨模具使用寿命从168h延长到336 h.

  5. Segregation in cast products

    Indian Academy of Sciences (India)

    A Ghosh

    2001-02-01

    Microsegregation gets eliminated significantly if subsequent hot working and/or annealing are done on cast products. Macrosegregation however persists, causing problems in quality, and hence, has to be attended to. Microsegregation is a consequence of rejection of solutes by the solid into the interdendritic liquid. Scheil’s equation is mostly employed. However, other equations have been proposed, which take into account diffusion in solid phase and/or incomplete mixing in liquid. Macrosegregation results from movements of microsegregated regions over macroscopic distances due to motion of liquid and free crystals. Motion of impure interdendritic liquid causes regions of positive macrosegregation, whereas purer solid crystals yield negative macrosegregation. Flow of interdendritic liquid is primarily natural convection due to thermal and solutal buoyancy, and partly forced convection due to suction by shrinkage cavity formation etc. The present paper briefly deals with fundamentals of the above and contains some recent studies as well. Experimental investigations in molten alloys do not allow visualization of the complex flow pattern as well as other phenomena, such as dendrite-tip detachment. Experiments with room temperature analogues, and mathematical modelling have supplemented these efforts. However, the complexity of the phenomena demands simplifying assumptions. The agreement with experimental data is mostly qualitative. The paper also briefly discusses centreline macrosegregation during continuous casting of steel, methods to avoid it, and the, importance of early columnar-to-equiaxed transition (CET) as well as the fundamentals of CET.

  6. Clean cast steel technology. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  7. LLNL casting technology

    Science.gov (United States)

    Shapiro, A. B.; Comfort, W. J., III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  8. 炼钢-连铸作业计划的基于仿真的遗传算法%Simulation based genetic algorithm for production planning of steelmaking-continuous casting process

    Institute of Scientific and Technical Information of China (English)

    卢克斌; 黄可为; 张瑞友; 汪定伟

    2011-01-01

    为了改普作业计划的可执行性,应用基于仿真的优化对炼钢-连铸作业计划问题进行了研究.借助数学模型描述该问题,进而开发了一个基于仿真的遗传算法.该算法能够仿真物理系统的运行和现场人员的部分操作,简洁明了且运行速度较快.实验及分析表明,该方法便于实现,能得到更接近实际的作业计划.%The job scheduling problem in the steelmaking-continuous casting process is studied by using the simulation based optimization in order to improve the practicality of schedules. The problem is mathematically modeled. Then, a simulation based genetic algorithm is developed to solve the problem, which simulates not only the physical system but also the activities of operators, and is compact and runs relatively fast. Finally, the experiments and analysis show that the developed algorithm can conveniently formulate and the obtained schedules are much practicable.

  9. Computation of Electromagnetic Field in a Novel Mold with Combination of Alternative and Static Electromagnetic Fields for Continuous Casting%电磁连铸复合式结晶器内电磁场的数值模拟

    Institute of Scientific and Technical Information of China (English)

    钱忠东; 李本文; 赫冀成; 贾光霖

    2001-01-01

    通过简化条件下的理论推导和实验测试分别对交变磁场和静磁场计算方法进行了验证,在此基础上对电磁连铸复合式结晶器内的磁场进行计算,并分析了有无结晶器条件下两种磁场的相互影响分析结果表明,该项技术是可行的%The electromagnetic fields in a novel mold with hybrid electromagnetic fields with combination of alternative and static electromagnetic fields for continuous casting were simulated numerically. The finite difference time domain(FDTD) method was used to simulate the alternative electromagnetic field and the finite difference method was used to simulate the static electromagnetic field. Experiments were performed to validate the verification of the finite difference analysis for static electromagnetic field and the computational results are proved in excellent agreement with the experimental results. The FDTD method for alternative electromagnetic field was validated by analytical solutions of a simplified one-dimensional physical model. The reasonable mutual positions for the two electromagnetic fields with and without mold were obtained based on the analysis of numerical simulation. The novel mold with hybrid electromagnetic fields is proved acceptable in the practice.

  10. Calculation and Application of Pinch Rolls in Square and Round Billet Continuous Casting Machine of Pangang%攀钢方圆坯连铸机夹持段辊列优化计算与应用

    Institute of Scientific and Technical Information of China (English)

    孙顺清; 刘伟忠

    2012-01-01

    论述并实践了攀钢3号方圆坯连铸机夹持段支撑辊列优化方案。此方案优化了夹持段辊列布置结构,减少了辊子装配数量,简化了夹持段结构。运用这种方案,可减少生产过程中的拉坯阻力,降低异常事故时滞坯的概率,且大大减少夹持段在线维护和离线检修的工作量和作业难度,降低备件消耗,从而提高连铸机的经济效益。%Optimization scheme is elaborated for supporting rolls of pinch roll segment in No. 3 square and round billet continuous casting machine of Pangang (hereinafter CCM). By means of optimizing the configuration of supporting rolls, the structure of pinch roll segments is simplified with fewer rolls. Hence, withdrawal resistance is reduced together with lowered odds of billet lagging during abnormal accidents, and both on-line maintenance and off-line repair are lessened and facilitated, which reduce the consumption of spare parts and guarantee the economic benefits of CCM.

  11. Establishment of mathematical moment model in twin casting rolling rolls

    Institute of Scientific and Technical Information of China (English)

    孙斌煜; 苑世剑; 张洪; 杜艳平; 张芳萍

    2002-01-01

    In continuous casting rolling process, the deformed body is different from the hot rolling strip. The metal in casting rolling zone is first assumed to be viscous fluid and the mathematical model of casting rolling force is established, then the calculating formula for casting rolling torque is derived. In addition, considering the effects of deforming cone and appendant torque of rotary junctions sealing ring, the calculating model which accords with casting rolling condition is found out. Theoretical formula is proved by experiment.

  12. Development of technology for thin substrate polycrystalline solar cells for practical use. Development of manufacturing technologies for low-cost substrates (low-cost Si sheets by continuous casting method); Usugata takessho taiyo denchi seizo gijutsu no jitsuyoka kenkyu. Tei cost kiban seizo gijutsu kaihatsu (renzoku cast ho ni yoru tei cost Si kiban seizo gijutsu kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    Tatsuta, M. [New Energy and Industrial Technology Development Organization, Tokyo (Japan)

    1994-12-01

    This paper reports the study results on manufacturing of low-cost Si substrates by continuous casting method in fiscal 1994. (1) On manufacturing of ingots of 16 piece size, the ingot of nearly 170kg was manufactured by batch process using the Si melt injection unit prepared in last year. (2) On oxygen and carbon contents in wafers, the contents were measured by FT-IR after slicing of the ingot. As a result, the oxygen and carbon contents could be successfully reduced to the targets of 10ppma and 5ppma or less, respectively. (3) The resistivity distribution of the ingot ranged over the target of 1-2ohm-cm. (4) Cells of 100 {times} 100mm{sup 2} wide and 350{mu}m thick were verified by in-house evaluation process. Although lower cell conversion efficiency was found at the center top of the ingot, a vertical efficiency stability was nearly sufficient as a whole. (5) On the crystal growth unit prepared in fiscal 1994, any problems were not found on automatic driving and vibration during moving. 8 figs.

  13. Twin-roll strip casting of magnesium alloys in China

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The development status of twin-roll strip casting for magnesium alloys in China was summarized as well as the new progress when several kinds of twin-roll strip casting technologies were developed and used.Horizontal twin-roll casting (HTRC) of magnesium alloys has attracted much attention and has been industrialized in China.Vertical twin roll casting(VTRC) of the magnesium alloys can reach a speed of higher than 30 m/min and its research and development are just beginning and exhibit exciting potential.By comparing the process characteristics of the two technologies,the process stability of HTRC for the magnesium alloys is better,and the casting speed and the cooling rate of VTRC for the magnesium alloys are higher.The quality of the products by the two technologies needs to be improved and further investigated.

  14. Horizontal drilling in Ontario

    Energy Technology Data Exchange (ETDEWEB)

    Sidey, P.; Precul, L. [Sproule Associates Ltd., Calgary, AB (Canada)

    2002-07-01

    A review of oil and gas production in Ontario was presented with particular reference to drilling activity between 1987 to mid 2002 when 1450 vertical wells were drilled, of which 1100 were for petroleum production and the remainder were for gas storage, observation wells, private gas wells and stratigraphic tests. Of the 1100 vertical wells drilled for petroleum production, 40 per cent became gas wells, 16 per cent became oil wells, 4 per cent became oil and gas wells, and 40 per cent were dry. During the same time period, 133 horizontal wells were also drilled, mostly for petroleum. The most active operator was Talisman Energy, which drilled 101 of the 133 horizontal wells. The remainder were drilled by 12 other companies. Of the horizontal wells, 64 per cent became oil wells, 19 per cent became gas wells, and 17 per cent were dry. This presentation included graphs depicting which oil and gas pools saw vertical or horizontal drilling during the designated time period, and explained how the wells were classified. Both horizontal and vertical well targets were illustrated. Particular reference was made to Talisman Energy's Lake Erie Drilling program which revealed that horizontal wells have an initial production rate that is 5 times that expected from vertical wells. The Hillman Pool case study revealed that the initial rate of the average horizontal well is less than half that of the average vertical well. Horizontal drilling in the Lake Erie Morpeth Gas pool has also been a commercial success. This paper demonstrates that operators have maintained Ontario's oil and gas production at high levels. In 1997 widespread horizontal drilling began taking place in Ontario, and since then, approximately 30 per cent of the wells drilled in the province have been horizontal. 16 figs.

  15. Hot ductility of continuously cast structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Pytel, S.M. [Materials Science and Technology Institute, Cracow University of Technology, Cracow (Poland)

    1995-12-31

    The objective of this investigation was to explain the hot ductility of the structural steels characterized by different amount of carbon and morphology of sulfides. Two different rolling processes were simulated under computer controlled, high temperature deformation MTS system. Results of this study show that morphology of sulfides as well as temperature and amount of deformation are responsible for level of hot ductility of the steel tested. (author). 7 refs, 5 refs, 4 tabs.

  16. Glovebox Advanced Casting System Casting Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-03-01

    Casting optimization in the GACS included three broad areas; casting of U-10Zr pins, incorporation of an integral FCCI barrier, and development of a permanent crucible coating. U-10Zr casting was improved over last year’s results by modifying the crucible design to minimize contact with the colder mold. Through these modifications casting of a three pin batch was successful. Incorporation of an integral FCCI barrier also was optimized through furnace chamber pressure changes during the casting cycle to reduce gas pressures in the mold cavities which led to three full length pins being cast which incorporated FCCI barriers of three different thicknesses. Permanent crucible coatings were tested against a base case; 1500°C for 10 minutes in a U-20Pu-10Zr molten alloy. None of the candidate coating materials showed evidence of failure upon initial visual examination. In all areas of work a large amount of characterization will be needed to fully determine the effects of the optimization activities. The characterization activities and future work will occur next year.

  17. High integrity automotive castings

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, D. [Eck Industries Inc., St. Manitowoc, WI (United States)

    2007-07-01

    This paper described the High Integrity Magnesium Automotive Casting (HI-MAC) program, which was developed to ensure the widespread adoption of magnesium in structural castings. The program will encourage the use of low pressure permanent molds, squeeze casting, and electromagnetic pumping of magnesium into dies. The HI-MAC program is currently investigating new heat treatment methods, and is in the process of creating improved fluid flow and solidification modelling to produce high volume automotive components. In order to address key technology barriers, the program has been divided into 8 tasks: (1) squeeze casting process development; (2) low pressure casting technology; (3) thermal treatment; (4) microstructure control; (5) computer modelling and properties; (6) controlled molten metal transfer and filling; (7) emerging casting technologies; and (8) technology transfer throughout the automotive value chain. Technical challenges were outlined for each of the tasks. 1 ref., 3 tabs., 5 figs.

  18. Improving Metal Casting Process

    Science.gov (United States)

    1998-01-01

    Don Sirois, an Auburn University research associate, and Bruce Strom, a mechanical engineering Co-Op Student, are evaluating the dimensional characteristics of an aluminum automobile engine casting. More accurate metal casting processes may reduce the weight of some cast metal products used in automobiles, such as engines. Research in low gravity has taken an important first step toward making metal products used in homes, automobiles, and aircraft less expensive, safer, and more durable. Auburn University and industry are partnering with NASA to develop one of the first accurate computer model predictions of molten metals and molding materials used in a manufacturing process called casting. Ford Motor Company's casting plant in Cleveland, Ohio is using NASA-sponsored computer modeling information to improve the casting process of automobile and light-truck engine blocks.

  19. Performance Steel Castings

    Science.gov (United States)

    2012-09-30

    alloys , foundry, muzzle brake, supply center, tooling, sources Notice Distribution Statement A Format Information Report created in Microsoft Word...Development of Sand Properties 103 Advanced Modeling Dataset.. 105 High Strength Low Alloy (HSLA) Steels 107 Steel Casting and Engineering Support...University, University of Northern Iowa, Non- Ferrous Founders’ Society, QuesTek, buyCASTINGS.com, Spokane Industries, Nova Precision Casting, Waukesha

  20. Estudio del horizonte local

    OpenAIRE

    Ros Ferré, Rosa Maria

    2009-01-01

    El estudio del horizonte es fundamental para poder facilitar las primeras observaciones de los alumnos en un centro educativo. Un simple modelo, que debe realizarse para cada centro, nos permite facilitar el estudio y la comprensión de los primeros rudimentos astronómicos. El modelo construido se presenta a su vez como un sencillo modelo de reloj ecuatorial y a partir de él se pueden construir otros modelos (horizontal y vertical).

  1. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad; J.; M.; PAPIS; Joerg; F.; LOEFFLER; Peter; J.; UGGOWITZER

    2009-01-01

    ‘Compound casting’simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, ‘compound casting’ of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu- ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and Al12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protective coating to the substrate.

  2. Mechanical properties of homogenized twin-roll cast and conventionally cast AZ31 magnesium alloys

    Directory of Open Access Journals (Sweden)

    Mariia Zimina

    2015-02-01

    Full Text Available The improvement of mechanical properties of magnesium alloys nowadays is very important, because of the variety of industrial applications. For this goal, the number of casting techniques and further treatments were developed. Among the continuous casting techniques, which allow producing long strips of the alloys, is twin-roll casting. Using this process one can get the magnesium alloy with finest microstructure and higher specific strength. In this paper the comparison of tensile properties of conventionally cast and twin-roll cast AZ31 magnesium alloys was made. Tensile tests were carried out with constant strain rate 10-3 s-1 at temperatures ranging from 100 to 300 °C. Both materials were tested in as-cast state and after homogenization treatment at 450 °C for 10 hours. The investigation showed that there are no significant changes in ductility of AZ31 conventionally cast alloy even after heat treatment, while the ductility of twin-roll cast alloy increases.

  3. 水稻连续免耕抛栽对土壤理化和生物学性状的影响%EFFECTS OF CONTINUOUS NO TILLAGE AND CAST TRANSPLANTING ON SOIL PHYSICAL, CHEMICAL AND BIOLOGICAL PROPERTIES

    Institute of Scientific and Technical Information of China (English)

    吴建富; 潘晓华; 石庆华; 漆英雪; 刘宗发; 胡金和

    2009-01-01

    A three year (2005~2007) experiment was conducted in paddy fields under a double rice cropping system to study effects of continuous no tillage and cast-transplanting on soil physical, chemical and biological properties. Results show that no-tillage treatment for one year (two crops)improved soil physical properties, but no-tillage treatment for three years (six crops), worsened soil physical properties. However, the effect of no tillage treatment for two years varied. In the soil incorporated with milk vetch and rice straw, it decreased soil density of the cultivated horizon, but increased total porosity and non-capillary porosity therein, and helped nutrient enrichment in the surface soil layer. Soil analysis showed that the no-tillage field was less than the control, plowed field in total amount of three groups of soil microbes. However, in no-tillage field, the amount of soil bacteria increased, while that of soil actinomycosis and fungi reduced, and urease activity in surface layer soil increased, while catalase and peroxidase activity reduced. Significantly positive correlations were observed of soil organic matter and total N with urease, catalase and polyphenol oxidase activity and, significantly positive correlations of soil total N and available K with peroxidase activity and. The findings provide a valuable reference for popularization and application of the technology of no-tillage and cast transplantation of rice in the future.%于2005~2007年在双季稻田以翻耕处理为对照,研究了水稻连续免耕抛栽对土壤理化和生物学性质的影响.结果表明,稻田免耕1年(2季),有利于土壤物理性状的改善,随着免耕时间(3年6季)的延长,土壤物理性质变差.但免耕2年后,采用紫云英和稻草还田能降低免耕稻田的土壤容重,提高总孔隙度和非毛管孔隙度.免耕有利于土壤养分在表层土壤富集.土壤中三大类微生物总量免耕处理小于翻耕处理,免耕土壤细菌的数

  4. Caste in Itself, Caste and Class, or Caste in Class

    OpenAIRE

    Ramkrishna Mukherjee

    2015-01-01

    After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1) the relation of people to land for production (and not for revenue receiving, household living, etc.), and (2) the caste system of India, viz. the jati strati?cation of society.

  5. 热型连铸CuAlNi形状记忆合金线材的组织与力学性能%Microstructure and Mechanical Property of CuAlNi Shape Memory Alloy Wires Produced by Heated Mould Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    李炳; 王鑫; 陈建; 范新会

    2011-01-01

    CuAINi shape memory alloy wires with 2.6 mm in diameter was produced by heated mould continuous casting using self-designed and manufactured equipment. The microstructure and mechanical properties of these wires were studied. The results show that the continuous casting speed has a decisive influence on the microstructure and mechanical properties of CuAINi alloy wires. CuAINi shape memory alloy wires with good surface quality can be prepared when the temperature is 1100℃ ~ 1150℃; casting speed is 75 mm/min; cooling distance is 15 mm and the cooling water is 60 L/h. The CuAINi shape memory alloy wires produced by heated mould continuous casting show a tensile strength of 288 Mpa and elongation of 9.43%.%在自制的热型连铸设备上,制备出了直径为2.6mm的CuAlNi形状记忆合金线材.并对线材的组织和力学性能进行了研究.结果表明:连铸速度对CuAlNi合金线材的组织和性能有决定性影响.当铸型温度为1100~1150℃、连铸速度为75 mm/min、冷却距离为15mm、冷却水量为60 L/h时,可制备出表面质量良好的CuAlNi形状记忆合金线材.热型连铸技术制备的CuAlNi形状记忆合金线材的抗拉强度为288MPa,断后伸长率为9.43%.

  6. Higher Education's Caste System

    Science.gov (United States)

    Iannone, Ron

    2004-01-01

    In this article, the author discusses the history of the present caste system in higher education. He shows how the public's perception of this caste system is based on image and not usually on the quality of teaching and curriculum in colleges and universities. Finally, he discusses a model for accessibility to higher education and how higher…

  7. A cast orientation index.

    Science.gov (United States)

    Ivanhoe, J R; Mahanna, G K

    1994-12-01

    This article describes a technique that allows multiple master casts to be precisely oriented to the same path of insertion and withdrawal. This technique is useful in situations where multiple fixed prosthodontic preparations require surveyed restorations and a single master cast is not available.

  8. Caste and power

    DEFF Research Database (Denmark)

    Roy, Dayabati

    2011-01-01

    This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste...

  9. Multi-layers castings

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-01-01

    Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  10. Technology of microporous multiple tube membrane filter for purifying cooling water in continuous casting process%连铸冷却水复合膜过滤器技术的研发

    Institute of Scientific and Technical Information of China (English)

    刘俭; 袁章福; 张新; 徐卫飞; 张利娜; 杨柳

    2015-01-01

    In order to achieve energy conservation and emission reduction and reduce water pollution and water con-sumption per ton steel in iron and steel industry,technology of filter for continuous casting cooling water in convert-er steelmaking process was studied,and a filter device whose filter element is porous PVC ceramic composite pipe was successfully developed.Sludge which was obtained by the porous PVC ceramic composite pipe filter was detec-ted,and it was found that the porous PVC ceramic composite pipe filter had a good separation function.Water quali-ty was detected before and after filtration,and it was found that turbidity and suspended solids of water significantly reduced after filtration,and water quality has reached the requirements.Through industrial experiments and nearly three years of practical application,the best operating conditions and backwash conditions of the porous PVC ceram-ic composite pipe filter were obtained.%为了钢铁工业节能减排、降低水污染和吨钢耗水量,进行了转炉炼钢连铸冷却水过滤器技术的研发,成功开发了一种以多孔 PVC 陶瓷复合管为过滤元件的过滤器装置。对由多孔 PVC 陶瓷复合管过滤器过滤的污泥进行检测,可知多孔陶瓷复合过滤管具有很好的分离效果。检测过滤前后的水质,发现过滤后水的浊度和悬浮物含量显著降低,水质达到指标要求。通过工业试验研究和近3年的实际应用,确定了多孔 PVC 陶瓷复合过滤设备的最佳操作条件和反冲洗条件。

  11. Numerical simulation of the flow field in a wide slab continuous casting mold%宽板坯连铸结晶器流场的数值模拟

    Institute of Scientific and Technical Information of China (English)

    姜平国; 赖朝斌

    2016-01-01

    针对某钢厂150 mm×1503 mm宽板坯连铸结晶器生产中出现的表面波动及卷渣情况,利用FLUENT软件对其进行了三维稳态数学计算.计算以流体表面流速为主要衡量指标,研究了出水口的倾斜角度、倒角形状对该水口作用下结晶器内流场的影响.计算结果表明,原型结晶器浸入式水口作用下,流场内的表面流速大,射流冲击深度小,液面波动大,卷渣严重.改变出水口的倾斜角度,结晶器内表面流速依旧较大,依然有较严重的卷渣现象发生.改用方案3出水口倒角形状改为相切后,表面流速由原型最大的0.6 m/s减小到0.2 m/s,冲击深度增加,流场改善,卷渣问题得到解决.%The surface fluctuation and slag entrapment involved in the wide slab continuous casting mold of 150 mmí1503 mm in a steel plant was caculated by FLUENT software. Surface velocity was set as the main measure to study about port angle and guide an-gular shape of the nozzle influence on flow field. The calculation results show that under the condition of original nozzle, the surface velocity was large, but the impact depth was small and the fluctuation was severe. Entrapment of slag was serious. After changed the angle of the outlet, the mold surface velocity remained large and severe entrapment of slag. When scheme 3 ( outlet lead angle changed shape to tangent) was applied, surface velocity reduced from 0. 6 m/s to 0. 2 m/s, impact depth improved, flow field character became better, and problem of slag entrapment was resolved.

  12. 连铸组中间包问题的MTSP模型及混合优化算法%Hybrid Optimization Algorithm for Solving Combining Tundish MTSP Model on Continuous Casting Plan

    Institute of Scientific and Technical Information of China (English)

    易剑; 谭树彬; 李维刚; 杜斌

    2012-01-01

    针对连铸计划中的组中间包问题,建立了多旅行商问题(MTSP)模型,提出了一种结合启发式、k-opt邻域搜索和EDA进化的混合优化算法.该算法首先利用启发式规则确定虚拟炉次的个数,从而确定染色体编码长度,每个染色体代表一种中包组合方案,然后设计了基于概率矩阵模型的EDA进化算法对染色体进行全局寻优,并使用k-opt邻域搜索进行局部优化.EDA算法不需要设计如遗传算法(GA)那样的交叉算子,避免了交叉导致的编码非法性问题.通过对企业实际生产数据进行仿真计算,其结果表明了算法具有良好的优化性能和实用性.%The combining tundish problem on continuous casting plan was described and the multiple traveling salesman problem (MTSP) model was constructed. A hybrid optimization algorithm composed of the heuristic method, the k-opt neighborhood search, and the estimation of distribution algorithms (EDA) was proposed to solve the model. First, a heuristic method was used to determine the counts of dummy furnace which were involved in chromosome code to fix on the code length. Each chromosome presented a scheme of combining tundish and then the probability matrix model of the EDA was designed to optimize chromosome globally. Moreover, the k-opt was used as local search strategy. Unlike genetic algorithm(GA), the EDA had no crossover operator, therefore the illegal code resulted from crossover operator was avoided. Simulation results on the real production data indicated that the proposed algorithm had fairly good performance and utility.

  13. Sliding Downhill Horizontally

    Science.gov (United States)

    Zurcher, Ulrich

    2005-04-01

    We study the motion of object sliding on a rough incline plane. The coefficient of kinetic friction between the surface and the object is such that the magnitude of the gravitational force along the incline F is equal to the magnitude of the kinetic friction S. If the initial velocity of the object is along the incline, the object slides down the incline with constant velocity. We study the case when the object in launched in horizontal direction. We derive exact expressions for the terminal speed of the object and the maximum horizontal displacement of the object.

  14. Latest results of cast and future prospects

    CERN Document Server

    Vafeiadis, Theodoros

    2014-01-01

    CERN Axion Solar Telescope (CAST) is currently the most sensitive axion helioscope designed to search for axions and axion-like particles produced in the Sun. CAST completed successfully the second part of CAST phase II where the magnet bores were lled with 3He gas at variable pressure scanning axion masses up to 1.2 eV In the absence of signal it has set the best experimental limit on the axion-photon coupling constant over a broad range of axion masses. In 2013 CAST has improved its sensitivity to solar axions with rest mass below 0.02 eV by upgrading the Micromegas detectors and it will continue in 2014 with the implementation of a second X-ray optic and a new type detector (InGRID). In addition, CAST has extended its sensitivity into the sub-keV energy range using a silicon detector (SDD), to search for solar chameleons. Thus, CAST also became sensitive to dark energy particles. A new generation axion helioscope (IAXO) aims to improve the current axion-photon coupling by 1-1.5 orders of magnitude. This wi...

  15. Quantitative analysis and morphological characterization of 6063 alloy. Microstructural and mechanical comparison between periphery and center of semi-continuous casting round billets; Analisis cuantitativo y caracterizacion morfologica de la aleacion 6063. Diferencias microestructurales y mecanicas entre la superficie y el nucleo de barras cilindricas de colada semicontinua

    Energy Technology Data Exchange (ETDEWEB)

    Asensio-Lozano, J.; Suarez-Pena, B.

    2012-11-01

    In the present work it has been studied the effect of microstructure on tensile properties of semi-continuously cast round billets manufactured in the industrial 6063 alloy either in the as cast state or after heat treatment. Relevant microstructural features were characterized by quantitative metallographic techniques, both in the periphery and centre of billets, and contrasted against the measured tensile properties at room temperature. Special attention in the study was paid to the way in which chemical non-homogeneities could be minimized. For such purpose the refinement and shape modification of second phase particles formed during solidification, thereafter transformed during the subsequent industrial heat treatment, were assessed. It was observed that the morphology of iron-rich intermetallic compounds developed during solidification was highly influenced by the solidification rate as seen in the billet cross section. It was also verified that the optimal elongation corresponded to the central portion of the billet once industrially homogenized. (Author) 50 refs.

  16. Caste in Itself, Caste and Class, or Caste in Class

    Directory of Open Access Journals (Sweden)

    Ramkrishna Mukherjee

    2015-08-01

    Full Text Available After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1 the relation of people to land for production (and not for revenue receiving, household living, etc., and (2 the caste system of India, viz. the jati strati?cation of society.

  17. The ancient Chinese casting techniques

    Directory of Open Access Journals (Sweden)

    Tan Derui

    2011-02-01

    Full Text Available In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast iron, ductile cast iron, brass, cupronickel alloy (Packtong, etc. According to their surface decorative techniques they can be devided into gem inlay, gilding, gold and silver inlay, copper inlay, engraved decoration, surface tin-enrichment, mother-of-pearl inlay, burnished works with gold or silver inlay, surface coloring and cloisonné enamel, etc.

  18. Casting Technology Development for SFR Metallic Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, C.T.; Oh, S.J.; Ryu, H.J.; Kim, K.H.; Lee, Y.S.; Kim, S.K.; Woo, Y.M.; Ko, Y.M.; Lee, C.B. [KAERI, 150 Deokjin-dong, Yuseong, Daejeon, 305-353 (Korea, Republic of)

    2009-06-15

    Fabrication technology of metallic fuel for sodium fast reactor (SFR) is being developed in Korea as a national mid- and long-term nuclear R and D program from 2007. The metallic fuel for SFR should be remotely fabricated under a radiation shielded environment such as a glove box or hot cell, because it contains long-lived minor actinides such as Np, Am and Cm. In order to design a reliable remote fabrication system, various casting techniques have been studied by using U-Zr and U-Zr-RE alloys as surrogate fuel material. Rare earth elements such as Ce or Nd were used as a surrogate for minor actinide elements or solid solution fission products. Macro-scale soundness, microstructures and compositional homogeneity of metallic fuel samples fabricated by vacuum-assisted injection casting, vacuum-assisted gravity casting, centrifugal atomization and continuous casting were compared. Although sound slugs of U-Zr metallic fuel of 4{approx}6 mm in diameter could be fabricated by vacuum-assisted injection casting or vacuum-assisted gravity casting, it was necessary to consider that vaporization of Am and volume of radioactive wastes such as crucibles and molds should be minimized. Effects of casting parameters on the volatile loss, and effects of coatings on the chemical reaction between metallic fuel and molds are discussed. Some methods to reduce the volatile Am loss and waste molds and crucibles will be proposed. Short rods of U-Zr or U-Zr-Ce fuel will be fabricated by the vacuum-assisted gravity casting technique for an irradiation test in the HANARO research reactor from 2010. (authors)

  19. Clean Metal Casting

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  20. Symptomatic stent cast.

    Science.gov (United States)

    Keohane, John; Moore, Michael; O'Mahony, Seamus; Crosbie, Orla

    2008-02-01

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  1. CENTRIFUGAL CASTING MACHINE

    Science.gov (United States)

    Shuck, A.B.

    1958-04-01

    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  2. Symptomatic stent cast.

    LENUS (Irish Health Repository)

    Keohane, John

    2012-02-03

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  3. CAST begins its search for solar axions.

    CERN Multimedia

    Maximilien Brice

    2002-01-01

    The CERN Axion Solar Telescope (CAST) consists of a prototype LHC dipole magnet with photon detectors at each end. It has started searching for very weakly interacting neutral particles called axions, which should originate in the core of the Sun. Photos 01 02: The telescope, located at Point 8, can move vertically within its wheeled yellow platform, which travels horizontally along tracks in the floor. In this way, the telescope can view the Sun at sunrise through one end (left) and at sunset through the other. Photos 03 04: Sunrise photon detectors at one end of the telescope.

  4. 21 CFR 888.5980 - Manual cast application and removal instrument.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Manual cast application and removal instrument... SERVICES (CONTINUED) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.5980 Manual cast application and removal instrument. (a) Identification. A manual cast application and removal instrument is...

  5. The effect of hot-rolling on chill-cast AI-AI3Ni, chill-cast AI-AI2Cu, and Unidirectionally Solidified AI-AI3Ni Eutectic Alloys

    Science.gov (United States)

    Jardine, F. S. J.; Cantor, B.

    1986-11-01

    The effect of hot-rolling on the mechanical properties and microstructures of chill-cast Al-Al3Ni, chill-cast Al-Al2Cu, and unidirectionally solidified Al-Al3Ni eutectic alloys has been studied. The chill-cast eutectic alloys were produced by casting into preheated mild steel molds placed on copper chills. This system promoted growth along the length of the ingot and not radially from the mold wall. Cellular microstructures resulted with good alignment of Al3Ni fibers or Al2Cu lamellae within the cells and an interfiber/lamellar spacing of ~ 1 /urn. In contrast, the Al-Al3Ni eutectic alloy was also unidirectionally solidified at a growth rate of 3 x 10-1 m s-1 in a conventional horizontal crystal grower. This produced well-aligned Al3Ni fibers with an interfiber spacing of 1.2 ώm. Both the unidirectionally solidified and chill-cast Al-Al3Ni eutectic alloy can be hot-rolled at 773 K to reductions in area of greater than 95 pct. Deformation was achieved by Al3Ni fiber fracturing followed by separation of the broken fiber fragments in the rolling direction. Additionally, for the chill-cast eutectic the cellular microstructure disappeared and the Al3Ni fibers were homogeneously distributed throughout the matrix, after area reductions of 60 to 70 pct. In both cases, the eutectic microstructure was deformed with a constant volume fraction of Al3Ni/unit volume being maintained during rolling. The chill-cast Al-Al2Cu eutectic alloy can be hot-rolled at 773 K to an area reduction of ~50 pct, after the continuous brittle Al2Cu phase within the cells has been ‘broken up’ by coarsening at high temperature. The variations of room temperature tensile properties for the chill-cast and unidirectionally solidified eutectic alloys were measured as a function of reduction of thickness during hot-rolling and the results were compared with predicted strengths from discontinuous fiber reinforcement theory.

  6. Horizontal Connection and Horizontal Mean Curvature in Carnot Groups

    Institute of Scientific and Technical Information of China (English)

    Kang Hai TAN; Xiao Ping YANG

    2006-01-01

    In this paper we give a geometric interpretation of the notion of the horizontal mean curvature which is introduced by Danielli-Garofalo-Nhieu and Pauls who recently introduced sub-Riemannian minimal surfaces in Carnot groups. This will be done by introducing a natural nonholonomic connection which is the restriction (projection) of the natural Riemannian connection on the horizontal bundle. For this nonholonomic connection and (intrinsic) regular hypersurfaces we introduce the notions of the horizontal second fundamental form and the horizontal shape operator. It turns out that the horizontal mean curvature is the trace of the horizontal shape operator.

  7. Influence of Melt Feeding Scheme and Casting Parameters During Direct-Chill Casting on Microstructure of an AA7050 Billet

    Science.gov (United States)

    Zhang, L.; Eskin, D. G.; Miroux, A.; Subroto, T.; Katgerman, L.

    2012-12-01

    Direct-chill (DC) casting billets of an AA7050 alloy produced with different melt feeding schemes and casting speeds were examined in order to reveal the effect of these factors on the evolution of microstructure. Experimental results show that grain size is strongly influenced by the casting speed. In addition, the distribution of grain sizes across the billet diameter is mostly determined by melt feeding scheme. Grains tend to coarsen towards the center of a billet cast with the semi-horizontal melt feeding, while upon vertical melt feeding the minimum grain size was observed in the center of the billet. Computer simulations were preformed to reveal sump profiles and flow patterns during casting under different melt feeding schemes and casting speeds. The results show that solidification front and velocity distribution of the melt in the liquid and slurry zones are very different under different melt feeding scheme. The final grain structure and the grain size distribution in a DC casting billet is a result of a combination of fragmentation effects in the slurry zone and the cooling rate in the solidification range.

  8. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    White Cast Iron (Ⅰ) White cast iron or ‘white iron' refers to the type of cast iron in which all of the carbon exists as carbide;there is no graphite in the as-cast structure and the fractured surface shows a white colour.White cast iron can be divided in three classes:· Normal white cast iron — this iron contains only C,Si,Mn,P and S,with no other alloying elements.· Low-alloy white cast iron — the total mass fraction of alloying elements is less than 5%.

  9. Numerical simulation of centrifugal casting of pipes

    Science.gov (United States)

    Kaschnitz, E.

    2012-07-01

    A numerical simulation model for the horizontal centrifugal pipe casting process was developed with the commercial simulation package Flow3D. It considers - additionally to mass, energy and momentum conservation equations and free surface tracking - the fast radial and slower horizontal movement of the mold. The iron inflow is not steady state but time dependent. Of special importance is the friction between the liquid and the mold in connection with the viscosity and turbulence of the iron. Experiments with the mold at controlled revolution speeds were carried out using a high-speed camera. From these experiments friction coefficients for the description of the interaction between mold and melt were obtained. With the simulation model, the influence of typical process parameters (e.g. melts inflow, mold movement, melt temperature, cooling media) on the wall thickness of the pipes can be studied. The comparison to results of pipes from production shows a good agreement between simulation and reality.

  10. Tundish Technology for Casting Clean Steel: A Review

    Science.gov (United States)

    Sahai, Yogeshwar

    2016-08-01

    With increasing demand of high-quality clean steel, cleanliness is of paramount importance in steel production and casting. Tundish plays an important role in controlling the continuously cast steel quality as it links a batch vessel, ladle, to a continuous casting mold. Tundish is also the last vessel in which metal flows before solidifying in mold. For controlling the quality of steel, flow and temperature control of the melt are critical, and these are presented in this paper. Use of proper flux, design of flow control devices, and gas injection in tundish become important factors in casting clean steel. Recycling of hot tundish, centrifugal flow tundish, H-shaped tundish, etc. are some of the developments which were implemented to cast clean steel and these are discussed.

  11. EFFECT OF LOW-FREQUENCY ELECTROMAGNETIC FIELD ON THE AS-CASTING MICROSTRUCTURES AND MECHANICAL PROPERTIES OF HDC 2024 ALUMINUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    Q.F.Zhu; Z.H.Zhao; J.Z.Cui; Y.B.Zuo; F.Qu

    2008-01-01

    The influences of the low frequency electromagnetic field on the horizontal direct chill casting process were investigated experimentally. Ingots of 2024 aluminum alloy with a cross size of 40 mm×200 mm were produced by the conventional horizontal chill casting process and low frequency electromagnetic horizontal chill casting processrespectively. The as-cast structures and the mechanical property of the ingots were examined. The results showed that the low frequency electromagnetic field could substantially refine the microstructures and pronouncedly reduce the macrosegregation in the horizontal direct chill casting process. Moreover, the surface quality of the ingot was prominently improved by the low frequency electromagnetic field. The fracture strength and elongation percentage of the ingot was increased with the low frequency electromagnetic field.

  12. THEORETICAL AND TECHNOLOGICAL BASIS OF CASTING OF HOLLOW BILLETS BY THE METHOD OF DIRECTIONAL SOLIDIFICATION

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2011-01-01

    Full Text Available The new method of continuously iterative casting of hollow cylindrical castings from cast iron without application of core, based on the principle of direction of metal solidification is presented in the work. the thermal condition of crystallizer at iterative temperature influences on its internal surface and solidification of casting in the conditions of intensive one-way heat sink and presence of constant overheat on front of solidification is examined.

  13. Horizontally mounted solar collector

    Science.gov (United States)

    Black, D. H. (Inventor)

    1979-01-01

    Solar energy is collected by using a vertical deflector assembly, a stationary reflector and a horizontally mounted solar collector. The deflector assembly contains a plurality of vanes which change the direction of the solar energy to the vertical, while constantly keeping the same side of the deflector facing the sun. The vertical rays are then reflected off the stationary reflector and are then absorbed by the collector.

  14. Modeling of Centrifugal Force Field and the Effect on Filling and Solidification in Centrifugal Casting

    Science.gov (United States)

    Sheng, Wenbin; Ma, Chunxue; Gu, Wanli

    2011-06-01

    Based on the steady flow in a tube, a mathematical model has been established for the consideration of centrifuging force field by combining the equations of continuity, conservation of momentum and general energy. Effects of centrifugal field on the filling and solidification are modeled by two accessional terms: centrifugal force and Chorios force. In addition, the transfer of heat by convection is considered to achieve a coupling calculation of velocity field and temperature field. The solution of pressure item is avoided by introducing the stream function ψ(x,y) and the eddy function ξ(x,y). Corresponding difference formats for the simultaneous equations of centrifugal filling, the accessional terms and the solidifying latent heat have been established by the finite difference technique. Furthermore, the centrifugal filling and solidification processes in a horizontal tube are summarized to interpret the mechanism by which internal defects are formed in centrifugal castings.

  15. Horizontal drilling activity in Manitoba

    Energy Technology Data Exchange (ETDEWEB)

    Fox, J.

    1997-04-01

    An update of horizontal well drilling in Manitoba was provided. Manitoba`s productive formations are: (1) the Bakken Formation, (2) the Lodgepole Formation, (3) the Mission Canyon Formation, (4) the Amaranth Formation, and (5) the Melita Formation. A total of 28 exploratory wells and 29 development wells, including 11 horizontal wells were drilled in 1996. The 11 horizontal wells accounted for 30 per cent of the drilling meterage. The leading drillers for horizontal wells in Manitoba are Tundra Oil and Gas, Chevron, Anderson and HCO. Production from horizontal wells in 1996 totaled 310 cubic meter per day. To date, no horizontal wells have been drilled in the Bakken Formation. The least successful horizontal well application has been in the Lodgepole Formation. A summary of horizontal well production was provided for each Formation. 4 tabs., 10 figs.

  16. Triple Plate Mold Final Report: Optimization of the Mold Design and Casting Parameters for a Thin U-10mo Fuel Casting

    Energy Technology Data Exchange (ETDEWEB)

    Aikin, Jr., Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-01-04

    This work describes the experiments and modeling that have been performed to improve and try to optimize the simultaneous casting of three plates of U-10wt%Mo in a single coil vacuum induction melting (VIM) furnace. The plates of interest are 280 mm wide by 203 mm tall by 5 mm thick (11" x 8" x 0.2"). The initial mold design and processing parameters were supplied by Y-12. The mold and casting cavity were instrumented with a number of thermocouples, and the casting performed to determine the thermal history of the mold and casting. The resulting cast plates were radiographed and numerous defects identified. Metallography was performed to help identify the nature of the radiographically observed defects. This information was then used to validate a mold filling and solidification model of that casting. Based on the initial casting, good casting design practice, and process simulation of several design alternatives, a revised design was developed with the goal of minimizing casting defects such as porosity. The redesigned mold had a larger hot-top and had its long axis along the horizontal direction. These changes were to try to develop a strong thermal gradient conducive to good feeding and minimization of micro- and macroporosity in the cast plates. An instrumented casting was then performed with the revised mold design and a linear distributor. This design yielded cast plates with significantly less radiographically identified defects. Unfortunately, there was significant variation in plate weight and metal content in their hot-tops. Fluid flow simulations were then performed on this mold/distributor design. This helped identify the issue with this linear distributor design. Additional simulations were then performed on candidate distributor redesigns and a preferred distributor annular design was identified. This improved annular design was used to produce a third instrumented casting with favorable results. These refined designs and their radiographic

  17. A study of interfacial heat transfer and process parameters in squeeze casting and low pressure permanent mold casting

    Science.gov (United States)

    Krishna, Prasad

    2001-08-01

    With the emerging demand for energy efficient and environment-friendly automobiles, cast aluminum alloys are increasingly being used in their manufacture. In this context, two permanent mold casting processes, namely, Squeeze Cast Permanent Mold and Low Pressure Permanent Mold (LPPM) have become very popular in the production of high integrity shape-cast aluminum components. However, many industries are yet to benefit from the full potential of these processes due to limited understanding of the effect of process parameters on casting quality and the necessary boundary conditions for computer modeling and simulation so as to minimize costly field trials. This dissertation attempts to address some of these concerns facing today's foundry industry. An experimental investigation of the Indirect Squeeze Casting Process was conducted by pouring molten Al-7Si-0.3Mg (A356) alloy into a specially designed and instrumented mold, mounted on a horizontal clamped-vertical shot squeeze caster (HVSC). Temperature measurements close to the metal/mold interface were made and compared with the results of the numerical simulation of heat flow during solidification and cooling of castings. The Heat Transfer Coefficient (HTC), a critical parameter essential for any solidification simulation, was estimated based on the simulation that gave the best fit to the experimental temperature data. During the solidification process, the HTC is relatively uniform over the entire casting and on reaching a critical solidification pressure, the HTC is close to 4500 W/m2 K. The work has also provided a correlation of Secondary Dendrite Arm Spacing (SDAS) with cooling rate for a modified A356 alloy. Low Pressure Permanent Mold Casting experiments were conducted by pouring a nearly identical aluminum alloy into an instrumented, coated mold mounted on a low pressure casting machine. The pressure levels, along with the time required to achieve complete filling, were microprocessor controlled in the

  18. Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

    Directory of Open Access Journals (Sweden)

    Iban Vicario

    2016-01-01

    Full Text Available Nowadays, fuel consumption and carbon dioxide emissions are two of the main focal points in vehicle design, promoting the reduction in the weight of vehicles by using lighter materials. The aim of the work is to evaluate the influence of different aluminium foams and injection parameters in order to obtain compound castings with a compromise between the obtained properties and weight by high-pressure die cast (HPDC using aluminium foams as cores into a magnesium cast part. To evaluate the influence of the different aluminium foams and injection parameters on the final casting products quality, the type and density of the aluminium foam, metal temperature, plunger speed, and multiplication pressure have been varied within a range of suitable values. The obtained compound HPDC castings have been studied by performing visual and RX inspections, obtaining sound composite castings with aluminium foam cores. The presence of an external continuous layer on the foam surface and the correct placement of the foam to support injection conditions permit obtaining good quality parts. A HPDC processed magnesium-aluminium foam composite has been developed for a bicycle application obtaining a suitable combination of mechanical properties and, especially, a reduced weight in the demonstration part.

  19. Successful magnet quench test for CAST.

    CERN Multimedia

    Brice Maximilien

    2002-01-01

    The CERN Axion Solar Telescope (CAST) consists of a prototype LHC dipole magnet with photon detectors at each end. It searches for very weakly interacting neutral particles called axions, which should originate in the core of the Sun. The telescope, located at Point 8, can move vertically within its wheeled platform, which travels horizontally along tracks in the floor. In this way, the telescope can view the Sun at sunrise through one end and at sunset through the other end. It has been cooled down to below 1.8 K and reached ~95% of its final magnetic field of 9 tesla before a quench was induced to test the whole cryogenic system under such conditions. The cryogenic system responded as expected to the magnet quench and CAST is now ready to start its three-year search for solar axions. Photos 01 & 02 : Members of the LHC cryogenics team pose in front of the axion telescope on the day of the first quench test, together with some of the CAST collaboration.

  20. Numerical Simulation and Cold Modeling experiments on Centrifugal Casting

    Science.gov (United States)

    Keerthiprasad, Kestur Sadashivaiah; Murali, Mysore Seetharam; Mukunda, Pudukottah Gopaliengar; Majumdar, Sekhar

    2011-02-01

    In a centrifugal casting process, the fluid flow eventually determines the quality and characteristics of the final product. It is difficult to study the fluid behavior here because of the opaque nature of melt and mold. In the current investigation, numerical simulations of the flow field and visualization experiments on cold models have been carried out for a centrifugal casting system using horizontal molds and fluids of different viscosities to study the effect of different process variables on the flow pattern. The effects of the thickness of the cylindrical fluid annulus formed inside the mold and the effects of fluid viscosity, diameter, and rotational speed of the mold on the hollow fluid cylinder formation process have been investigated. The numerical simulation results are compared with corresponding data obtained from the cold modeling experiments. The influence of rotational speed in a real-life centrifugal casting system has also been studied using an aluminum-silicon alloy. Cylinders of different thicknesses are cast at different rotational speeds, and the flow patterns observed visually in the actual castings are found to be similar to those recorded in the corresponding cold modeling experiments. Reasonable agreement is observed between the results of numerical simulation and the results of cold modeling experiments with different fluids. The visualization study on the hollow cylinders produced in an actual centrifugal casting process also confirm the conclusions arrived at from the cold modeling experiments and numerical simulation in a qualitative sense.

  1. Melt Cast High Explosives

    Directory of Open Access Journals (Sweden)

    Stanisław Cudziło

    2014-12-01

    Full Text Available [b]Abstract[/b]. This paper reviews the current state and future developments of melt-cast high explosives. First the compositions, properties and methods of preparation of trinitrotoluene based (TNT conventional mixtures with aluminum, hexogen (RDX or octogen (HMX are described. In the newer, less sensitive explosive formulations, TNT is replaced with dinitroanisole (DNANDNANDNAN and nitrotriazolone (NTONTONTO, nitroguanidine (NG or ammonium perchlorate (AP are the replacement for RDRDX and HMX. Plasticized wax or polymer-based binder systems for melt castable explosives are also included. Hydroxyl terminated polybutadiene (HPTB is the binder of choice, but polyethylene glycol, and polycaprolactone with energetic plasticizers are also used. The most advanced melt-cast explosives are compositions containing energetic thermoplastic elastomers and novel highly energetic compounds (including nitrogen rich molecules in whose particles are nanosized and practically defect-less.[b]Keywords[/b]: melt-cast explosives, detonation parameters

  2. Casting Characteristics of Aluminum Die Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  3. Influence of Refiner in ZA-12 Alloys During Centrifugal Casting Process

    Science.gov (United States)

    Jyothi, P. N.; Shailesh, Rao A.; Jagath, M. C.; Channakeshavalu, K.

    2014-05-01

    The behavior of the molten melt plays a predominant role in determining the quality cast product. In continuous casting, addition of refiner 1% (Al+Ti+B2) onto the molten metal increases its mechanical properties as a result of the nucleation within the process. In this article, the effect of refiners in the centrifugal casting process was studied. Eutectic ZA-12 alloys were taken for our experiment and cast at various rotational speeds (400 rpm, 600 rpm, and 800 rpm) with and without the addition of refiners. Rather than increase in the solidification rate as in continuous casting, these refiners diminish the solidification rate, which in turn forms an irregular-shaped cast tube. The microstructure and hardness for the entire cast specimen were discussed finally.

  4. Well Spacing for Horizontal Wells

    Directory of Open Access Journals (Sweden)

    C.D.S. Keuengoua

    2011-06-01

    Full Text Available In the developing phase of a hydrocarbon reservoir and planning for drilling the production wells, it is necessary to drill the wells in an appropriate spacing to achieve maximum economic revenues during the reservoir life span. Well spacing which is the real location and interrelationship between producing oil or gas wells in an oil field is an important parameter. It is determined for the maximum ultimate production of a given reservoir and should be taken in consideration during well planning to avoid drilling of unnecessary wells. This study presents the concept of drainage area on horizontal well and horizontal productivity indices with different equations and their applications. A user friendly Excel Spreadsheet program was developed to calculate the productivity values of horizontal wells using three major available productivity equations. Also, the developed spreadsheet program was used to evaluate the effect of well spacing on the productivities of horizontal wells using productivity index approach and drainage area concept. It also helps to review the comparison between vertical and horizontal wells spacing based on drainage area concept. This program was validated, and then was used to study the effect of horizontal well length on the ratio of horizontal well productivity to vertical well productivity. The results show that higher ratio of horizontal well productivity to vertical well productivity values are obtained with increase length of the horizontal well. It is a very useful tool for making decision about the application of well spacing for horizontal wells.

  5. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Ph.D Liu Jincheng

    2010-01-01

    @@ Note: This book consists of five sections: Chapter 1 Introduction, Chapter 2 Grey Iron, Chapter 3 Spheroidal Graphite Cast Iron, Chapter 4 Vermicular Cast Iron, and Chapter 5 White Cast Iron. CHINA FOUNDRY publishes this book in several parts serially, starting from the first issue of 2009.

  6. Evaluation of an improved centrifugal casting machine.

    Science.gov (United States)

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines.

  7. ToxCast Dashboard

    Science.gov (United States)

    The ToxCast Dashboard helps users examine high-throughput assay data to inform chemical safety decisions. To date, it has data on over 9,000 chemicals and information from more than 1,000 high-throughput assay endpoint components.

  8. Control of cast iron and casts manufacturing by Inmold method

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2009-07-01

    Full Text Available In this paper the usability of cast iron spheroidizing process in mould control by ATD method as well as by ultrasonic method were presented. Structure of instrumentation needed for control form performance of cast iron spheroidizing by Inmold method was illustrated. Author, pointed out that amount of magnesium master alloy should obtain 0,8 ÷ 1,0% of mass in form at all. Such quantity of preliminary alloy assure of obtain of nodular graphite in cast iron. In consequence of this, is reduce the cast iron liquidus temperature and decrease of recalescence temperature of graphite-eutectic crystallization in compare with initial cast iron. Control of casts can be carried out by ultrasonic method. In plain cast iron, ferritic-pearlitic microstructure is obtaining. Additives of 1,5% Cu ensure pearlitic structure.

  9. PRODUCTIVITY OF FRACTURED HORIZONTAL WELLS

    Directory of Open Access Journals (Sweden)

    Stjepan Antolović

    2009-12-01

    Full Text Available The interest and performance of horizontal drilling and completions has increased during the last two decades. Horizontal wells are advantageous compared to vertical wells in thin reservoirs, reservoirs with favorable vertical permeability and reservoirs with water and gas coning problems. In many reservoirs, the ratio of horizontal permeability to the vertical permeability is substantially larger than one and often is close to 10. Thus, these reservoirs are very good candidates for hydraulic fracturing. By hydraulic fracturing one or more fractures are created, which can be longitudinal or orthogonal. By that, flow is altered and it mostly conducts horizontally through reservoir toward horizontal wellbore. With this altered flow, fluid is produced faster, with less pressure loss by fluid unit of produced fluid. Some of the existing mathematical models to determine the productivity of multifractured horizontal wells are presented in this work (the paper is published in Croatian.

  10. Water Modeling of Twin-Roll Strip Casting

    Institute of Scientific and Technical Information of China (English)

    WANG Bo; ZHANG Jie-yu; FAN Jun-fei; ZHAO Shun-li; FANG Yuan; AN Sheng-li

    2006-01-01

    Twin-roll strip casting is regarded as a prospective technology of near net shape continuous casting. The fluid flow field and level fluctuation in the pool have a strong influence not only on composition and temperature homogeneity of pool, but also on the strip quality. A 1∶1 water model of a twin-roll strip caster was set up based on the criteria of Froude number and Reynold number similarity. The level fluctuation was measured. The influence of pool depth, casting speed and feeding system configuration on level fluctuation in the pool was studied. The experimental results provided a basis for the optimization of feeding system and process parameters.

  11. Environmental perspectives on using cast seaweed for biogas production

    DEFF Research Database (Denmark)

    Fredenslund, Anders Michael; Møller, Henrik Bjarne; Christensen, Thomas Budde

    Solrød Municipality, Denmark is working towards building a biogas plant utilizing locally available organic wastes including cast seaweed, which is collected each year, since the local inhabitants see this material as a nuisance. A preliminary study suggested favorable conditions for contstructing...... a mixed substrate biogas plant. Continuously fed reactor experiments showed that the intended mix of substrate including cast seaweed could be used as raw material for a biogas plant in thermophilic operation. The environmental analysis suggests existence of several positive benefits of utilizing cast...... seaweed in Solrød, among which are: Production of renewable energy, greenhouse gas reduction, nutrient recycling and odor reduction....

  12. The casting of western sculpture during the XIXth century: sand casting versus lost wax casting

    NARCIS (Netherlands)

    Beentjes, T.P.C.

    2014-01-01

    This paper will discuss research into bronze casting techniques as practiced during the XIXth and early XXth century. Both natural sand casting (fonte au sable naturel) and lost wax casting (fonte à la cire perdue) were employed during this period and sometimes rivalled for commissions. Before the X

  13. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Chapter 3 Spheroidal Graphite Cast Iron(I) Spheroidal Graphite Cast Iron, SG iron in short, refers to the cast iron in which graphite precipitates as spheroidal shape during solidification of liquid iron. The graphite in common commercial cast iron can only be changed from flake to spheroidal shape by spheroidising treatment. Since spheroidal graphite reduces the cutting effect of stress concentration, the metal matrix strength of SG iron can be applied around 70%-90%, thus the mechanical property of SG iron is significantly superior to other cast irons;even the tensile strength of SG iron is higher than that carbon steel.

  14. Study on Centrifugal Casting for Large Diameter Cast-steel Sleeve%大直径铸钢套筒的离心铸造研究

    Institute of Scientific and Technical Information of China (English)

    符寒光; 邢建东; 赵爱民

    2001-01-01

    The casting method for large diameter cast-steel sleeve in horizontal centrifugal casting machine was described. The process measures of decreasing gas hole and cast crack in sleeve were discussed. The cast-steel sleeve by centrifugal casting has the features of compacted and homogeneous microstructure, high technological yield and low machining allowance. The cost is decreased by more than 20% than that of cast-steel sleeve by c onventional static casting.%主要介绍了卧式离心铸造大直径铸钢套筒的方法,讨论了降低套筒气孔和铸造裂纹的工艺措 施,离心铸造铸钢套筒具有组织致密、均匀、工艺出品率高和铸件加工量少等特点,生产成 本比普通静态铸造降低20%以上,用作铝箔轧机的出口端卷筒,获 得了较好的效果。

  15. Characterization of CAST Poly-Si using DLTS Measurements

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, I.G. [Electronics Telecommunications Research Institute (Korea, Republic of)

    1994-09-01

    In this experiments DLTS measurements were used to characterize the cast poly-Si. Peaks from the DLTS measurements show the defect levels and defect concentrations. Carbon peak with 0.35 eV above the valence band and other continuous peaks were found in cast poly-Si. Measured DLTS peaks are modeled using energy distribution and good agreements between the experiments and the modeling were achieved. (author). 8 refs., 10 figs.

  16. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  17. As-cast structure of DC casting 7075 aluminum alloy obtained under dual-frequency electromagnetic field

    Institute of Scientific and Technical Information of China (English)

    Zhi-hao Zhao; Zhen Xu; Gao-song Wang; Qing-feng Zhu; Jian-zhong Cui

    2014-01-01

    We have experimentally determined the as-cast structures of semi-continuous casting 7075 aluminum alloy obtained in the pres-ence of dual-frequency electromagnetic field. Results suggest that the use of dual-frequency electromagnetic field during the semi-continuous casting process of 7075 aluminum alloy ingots reduces the thickness of the surface segregation layer, increases the height of the melt menis-cus, enhances the surface quality of the ingot, and changes the surface morphology of the melt pool. Moreover, low-frequency electromag-netic field was found to show the most obvious influence on improving the as-cast structure because of its high permeability in conductors.

  18. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  19. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Wilkening, D. [Columbia Falls Aluminum Co., 2000 Aluminum Dr., Columbia Falls, MT 59912 (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., P.O. Box 1071, Anaconda, MT 59711 (United States)

    1998-12-31

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{sup TM} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast. (orig.) 18 refs.

  20. Steerable vertical to horizontal energy transducer for mobile robots

    Science.gov (United States)

    Spletzer, Barry L.; Fischer, Gary J.; Feddema, John T.

    2001-01-01

    The present invention provides a steerable vertical to horizontal energy transducer for mobile robots that less complex and requires less power than two degree of freedom tilt mechanisms. The present invention comprises an end effector that, when mounted with a hopping actuator, translates along axis (typically vertical) actuation into combined vertical and horizontal motion. The end effector, or foot, mounts with an end of the actuator that moves toward the support surface (typically a floor or the earth). The foot is shaped so that the first contact with the support surface is off the axis of the actuator. Off-axis contact with the support surface generates an on-axis force (typically resulting in vertical motion) and a moment orthogonal to the axis. The moment initiates a horizontal tumbling motion, and tilts the actuator so that its axis is oriented with a horizontal component and continued actuation generates both vertical and horizontal force.

  1. Solidification microstructure of M2 high speed steel by different casting technologies

    Directory of Open Access Journals (Sweden)

    Zhou Xuefeng

    2011-08-01

    Full Text Available The present work investigated the solidification microstructure of AISI M2 high speed steel manufactured by different casting technologies, namely iron mould casting and continuous casting. The results revealed that the as-cast structure of the steel was composed of the iron matrix and the M2C eutectic carbide networks, which were greatly refined in the ingot made by continuous casting process, compared with that by the iron mould casting process. M2C eutectic carbides presented variation in their morphologies and growth characteristics in the ingots by both casting methods. In the ingot by iron mould casting, they have a plate-like morphology and grow anisotropically. However, in the ingot made by continuous casting, the carbides evolved into the fiber-like shape that exhibited little characteristics of anisotropic growth. It was noticed that the fiber-like M2C was much easier to decompose and spheroidize after heated, as a result, the carbides refined remarkably, compared with the case of plate-like carbides in the iron mould casting ingot.

  2. Application of Six-sigma Management for Continuously Casting Square Billets of High Carbon Steel%六西格玛管理在高碳钢小方坯连铸中的应用

    Institute of Scientific and Technical Information of China (English)

    齐志宇; 李泽林; 梅雪辉; 温荣宇

    2016-01-01

    Considering the problem on the high scrap rate of billets for hard wire steel rods with high carbon in No.2 Branch of General Steelmaking Plant of Angang Steel Co., Ltd., the six-sigma management system was used to analyze the problems existing in the fields of the process engineering, equipment management and basic management. After taking such measures as contro-lling the degree of superheat of molten steel in tundish and the specific water flow of secondary cooling water, stabilizing the casting speed and controlling the electromagnetic stirring frequency and current, the scrap rate of billets for hard wire steel rods with high carbon was reduced up to 0.12%.%针对鞍钢股份有限公司炼钢总厂二分厂高碳硬线钢铸坯废品率高的问题,采用六西格玛管理的方法分析了工艺技术、设备和基础管理几方面存在的问题,通过控制中间包钢水过热度、二冷水比水量、稳定拉速并控制电磁搅拌频率和电流,高碳硬线钢铸坯的废品率降至0.12%以下。

  3. [Casting faults and structural studies on bonded alloys comparing centrifugal castings and vacuum pressure castings].

    Science.gov (United States)

    Fuchs, P; Küfmann, W

    1978-07-01

    The casting processes in use today such as centrifugal casting and vacuum pressure casting were compared with one another. An effort was made to answer the question whether the occurrence of shrink cavities and the mean diameter of the grain of the alloy is dependent on the method of casting. 80 crowns were made by both processes from the baked alloys Degudent Universal, Degudent N and the trial alloy 4437 of the firm Degusa. Slice sections were examined for macro and micro-porosity and the structural appearance was evaluated by linear analysis. Statistical analysis showed that casting faults and casting structure is independent of the method used and their causes must be found in the conditions of casting and the composition of the alloy.

  4. Effects of production parameters on characteristics of magnesium alloy sheets manufactured by twin-roll casting

    Directory of Open Access Journals (Sweden)

    H. Watari

    2006-04-01

    Full Text Available Purpose: : The purpose of the work is to establish a manufacturing process and technology to facilitate the economical manufacture of high-quality magnesium sheet alloys.Design/methodology/approach: Magnesium alloy AZ31B was used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Temperatures of the molten materials and roll speeds were varied to find the appropriate manufacturing conditions. The effects of manufacturing conditions on possible forming were clarified in terms of roll speeds and roll gaps between upper and lower rolls.Findings: In the hot-rolling process, a temperature exceeding 200°C was chosen to keep cast products from cracking. An appropriate annealing temperature was effective for homogenizing the microstructure of the rolled cast sheets after the strip casting process. The grain size of the manufactured wrought magnesium alloys sheet was less than 10 micrometers. The obtained magnesium alloy sheet exhibited an equivalent limiting drawing ratio in a warm-drawing test.Research limitations/implications: AZ31 were used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Casting temperatures were varied from 630°C to 670°C to find the best casting conditions. Roll casting speeds were varied from 5m/min to 30 m/min in order to examine which roll speed was appropriate for solidifying the molten magnesium.Practical implications: It was found that the cast magnesium sheet manufactured by roll strip casting could be used for plastic forming if the appropriate magnesium sheets were produced after the roll casting process.Originality/value: This paper showed the effectiveness of twin roll casting for magnesium alloys by a horizontal roll caster.

  5. Bimetallic layered castings alloy steel – carbon cast steel

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2011-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast processso-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic carbon cast steel, whereas working part (layer is plate of austenitic alloy steel sort X10CrNi 18-8. The ratio of thickness between bearing and working part is 8:1. The quality of the bimetallic layered castings was evaluated on the basis of ultrasonic NDT (non-destructive testing, structure and macro- and microhardness researches.

  6. Casting larger polycrystalline silicon ingots

    Energy Technology Data Exchange (ETDEWEB)

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  7. Solidification science in cast MMCs: The influence of merton flemings

    Science.gov (United States)

    Rohatgi, Pradeep; Asthana, Rajiv

    2001-09-01

    The solidification science of cast metalmatrix composites (MMC) evolved as a subset of the broad field of solidification of monolithic alloys pioneered by Merton Flemings and his students. As a result of advances in solidification, the cast MMC field has evolved from its early incarnation—employing empirical research to engineer novel materials using versatile and cost-effective casting techniques—to using solidification-science-based approaches to tailor advanced materials for application-specific needs. The current and emerging applications of cast MMCs in a variety of automotive, aerospace, electronic packaging, and consumer-good industries exemplify the maturity of the field and the materials. Innovations in composite-forming techniques and efforts at wider industrial acceptance of MMCs will undoubtedly continue. However, the scientific principles underlying the solidification microstructure evolution that governs the composite properties have become well established, to a great extent, due to Flemings’ early, pioneering work on monolithic alloys and some of his more recent studies on solidification of reinforced metals. This paper reviews some aspects of solidification of discontinuously reinforced cast metals that owe their current understanding to Flemings’ contributions, in particular, the scientific understanding of macro- and microsegregation, fluidity and rheology of multiphase slurries, and stircasting, semi-solid casting, and preform infiltration. Current research to develop and test prototype components made from cast composites, including Al-flyash, Cu-graphite, Al-graphite, Al-alumina, and SiC-Al, is also presented, along with directions for future research.

  8. The CERN axion solar telescope (CAST)

    Energy Technology Data Exchange (ETDEWEB)

    Aalseth, C.E.; Arik, E.; Autiero, D.; Avignone, F.T.; Barth, K.; Bowyer, S.M.; Brauninger, H.; Brodzinski, R.L.; Carmona, J.M.; Cebrian, S.; Celebi, G.; Cetin, S.; Collar, J.I.; Creswick, R.; Delbart, A.; Delattre, M.; DiLella, L.; De Oliveira, R.; Eleftheriadis, Ch.; Erdutan, N.; Fanourakis, G.; Farach, H.A.; Fiorini, C.; Geralis, Th.; Giomataris, I.; Girard, T.A.; Gninenko, S.N.; Golubev, N.A.; Hasinoff, M.; Hoffmann, D.; Irastorza, I.G.; Jacoby, J.; Jeanneau, F.; Knopf, M.A.; Kovzelev, A.V.; Kotthaus, R.; Krcmar, M.; Krecak, Z.; Lakic, B.; Liolios, A.; Ljubicic, A.; Lutz, G.; Longoni, A.; Luzon, G.; Mailov, A.; Matveev, V.A.; Miley, H.S.; Morales, A.; Morales, J.; Mutterer, M.; Nikolaidis, A.; Nussinov, S.; Ortiz, A.; Pitts, W.K.; Placci, A.; Postoev, V.E.; Raffelt, G.G.; Riege, H.; Sampieto, M.; Sarsa, M.; Savvidis, I.; Stipcevic, M.; Thomas, C.W.; Thompson, R.C.; Valco, P.; Villar, J.A.; Villierme, B.; Walckiers, L.; Wilcox, W.; Zachariadou, K.; Zioutas, K

    2002-07-01

    A decommissioned LHC test magnet is being prepared as the CERN Axion Solar Telescope (CAST) experiment. The magnet has a field of 9.6 Tesla and length of 10 meters. It is being mounted on a platform to track the sun over {+-}8 deg. vertically and {+-}45 deg. , horizontally. A sensitivity in axion-photon coupling g{alpha}{gamma}{gamma} < 5 x 10{sup -11}GeV{sup -1} can be reached for m{sub {alpha}} {<=} 10{sup -2}eV, and with a gas filled tube-can reach g{alpha}{gamma}{gamma} {<=} 10{sup -10}GeV{sup -1} for axion masses m{sub {alpha}} < 2eV.

  9. Saúde mental e a continuidade do cuidado em centros de saúde de Belo Horizonte, MG Salud mental y la continuidad del cuidado en centros de salud de una ciudad en Sudeste de Brasil Mental health and continuity of care in healthcare centers in a city of Southeastern Brazil

    Directory of Open Access Journals (Sweden)

    Graziella Lage Oliveira

    2008-08-01

    encaminamientos fueron factores facilitadores de la continuidad del cuidado. Ninguna característica individual estuvo asociada a la continuidad. CONCLUSIONES: Los hallazgos sugieren haber una falla en la propuesta de línea de cuidado. La continuidad del tratamiento parece estar mas relacionada a factores referentes al servicio de que las características del paciente.OBJECTIVE: To analyze factors associated with the continuity of mental health care provided for patients referred to healthcare centers. METHODS: A follow-up study was carried out with 98 patients assisted between 2003 and 2004. These patients were referred to eight healthcare centers with mental health teams located in the catchment area of a mental health reference venter in the city of Belo Horizonte, Southeastern Brazil. Social, demographic, clinical and continuity variables were described and then compared using the chi-square test. RESULTS: After referral, 35 patients did not attend the first visit in the healthcare center. Of those who did, 38 continued in treatment. To return to the reference center for a new visit after referral and to have had more than two referrals were factors that facilitated continuity of care. No individual characteristic was associated with continuity. CONCLUSIONS: The findings suggest that there is a gap in the proposal for the line of care. Treatment continuity seems to be more related to service factors than to patients' characteristics.

  10. 京沪高速铁路大跨混凝土连续梁分段支架现浇施工技术%On-site Cast Construction Techniques for Segmental Support of Large-Span Continuous Concrete Beams on Beijing-Shanghai High Speed Railway

    Institute of Scientific and Technical Information of China (English)

    李志荣

    2011-01-01

    Based on the construction of continuous concrete beams of Hanzhuang canal bridge (60 + 100 + 60) m on Beijing-Shanghai high speed railway, the segmental support on-site cast plan and its construction organization design are illus- trated, and the support design solution, finite element mechanics analysis of the construction processes and technique re- quirement are explained in detail. Theory analysis indicates that the construction process is safe, reliable and controllable based on the FEM mechanics analysis. Successful construction of the bridge shows segmental support on site cast for con- crete continuous beam bridge techniques is feasible in technological and economical term. The method can be a reference for similar construction projects.%以京沪高速铁路韩庄运河特大桥混凝土连续梁桥的施工为例,阐述了支架法分段现浇施工方案及其施工组织设计,并详细介绍了支架设计方案、施工过程有限元力学分析及其技术要求。理论分析表明,施工过程安全可靠、可控。成功的实践进一步表明,采用支架法分段现浇施工技术完成混凝土连续梁桥的施工,技术可行,经济效果显著,施工方法可供同类型工程施工参考。

  11. Numerical Simulation of the Stirring Action of Ultrasound in the Process of Semi-Continuous Casting Aluminum Alloy%超声在铝合金半连铸中搅拌作用的数值模拟

    Institute of Scientific and Technical Information of China (English)

    鞠增业; 李晓谦; 蒋日鹏

    2012-01-01

    针对含有相变的铸造过程,推导出了郎之万辐射压力梯度的矢量表达式,建立了声场、流场和温度场的耦合模型,并应用COMSOL Multiphysics软件求解出了声波频率为 20 kHz时的液穴内熔体流动速度分布和温度分布.模拟结果表明,超声处理能使熔体流动大幅度加强,形成流动漩涡,极大地增强了传热、传质和晶核的弥散;超声振动降低了过渡区域在圆坯轴向的温度梯度,使等轴晶更易形成.%For the process of casting accompanied by phase transformation, the vector expression of Lan-gevin radiation pressure gradient was deduced, and the mathematical coupling model of ultrasound field, flow field and temperature field was established. Fluid velocity and temperature distribution were simulated by COMSOL Multiphysics software. The simulated results show that with ultrasonic vibration, melt flow is significantly enhanced, and large flow swirl occurs, which greatly enhance the heat and mass transfer as well as nucleation diffusion. Ultrasonic vibration considerably reduce the temperature gradient of the transition region in the axial direction of round billet, leading to easily forming equiaxed grains.

  12. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2013-07-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  13. Mathematical Modelling of the Thermical Regime in the Continous Casting Process

    Directory of Open Access Journals (Sweden)

    Monika Erika POPA

    2005-10-01

    Full Text Available Continuous casting is one of the prominent methods of production of casts. Effective design and operation of continuous casting machines needs complete analysis of the continuous casting process. In this paper the basic principles of continuous casting and its heat transfer analysis using the finite element method are presented. In the analysis phase change is assumed to take place at constant temperature. A front tracking algorithm has been developed to predict the position of the solidification front at each step. Finally, examples that are solved by the proposed algorithm are discussed. The results show that there is a good agreement between the method developed in this work and other previously reported works.

  14. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  15. Effect of Multipoint Sequential Water Mist Cooling of Casting Die on Microstructure and Mechanical Properties of AlSi11 Alloy

    Directory of Open Access Journals (Sweden)

    Władysiak R.

    2012-12-01

    Full Text Available The work is a continuation of research on the use of water mist cooling in order to increase efficiency of the die-casting process for aluminum alloys. The paper describes the multipoint sequential cooling system of the casting die and its computer control and monitoring. It also includes results of the tests and analysis of cooling methods during making of the casting. These methods differ from each other in the sequence of casting die cooling and cause effective changes in microstructure and mechanical properties of castings made of AlSi11 alloy. The study demonstrated that the use of multipoint sequential cooling with water mist affects the microstructure refinement and reduces the segregation in the cast as well as more than by 20% increases the mechanical properties of castings in the rough state. The study also demonstrates that the sequential cooling of casting die accelerates the cooling of the casting and shortens die-casting cycle.

  16. Effect of Multipoint Sequential Water Mist Cooling of Casting Die on Microstructure and Mechanical Properties of AlSi11 Alloy

    Directory of Open Access Journals (Sweden)

    R. Władysiak

    2012-12-01

    Full Text Available The work is a continuation of research on the use of water mist cooling in order to increase efficiency of the die-casting process for aluminum alloys. The paper describes the multipoint sequential cooling system of the casting die and its computer control and monitoring.It also includes results of the tests and analysis of cooling methods during making of the casting. These methods differ from each other in the sequence of casting die cooling and cause effective changes in microstructure and mechanical properties of castings made of AlSi11 alloy. The study demonstrated that the use of multipoint sequential cooling with water mist affects the microstructure refinement and reduces the segregation in the cast as well as more than by 20% increases the mechanical properties of castings in the rough state. The study also demonstrates that the sequential cooling of casting die accelerates the cooling of the casting and shortens die-casting cycle.

  17. Management of intolerance to casting the upper extremities in claustrophobic patients.

    Science.gov (United States)

    Nagura, Issei; Kanatani, Takako; Sumi, Masatoshi; Inui, Atsuyuki; Mifune, Yutaka; Kokubu, Takeshi; Kurosaka, Masahiro

    2014-01-01

    Some patients showed unusual responses to the immobilization without any objective findings with casts in upper extremities. We hypothesized their that intolerance with excessive anxiety to casts is due to claustrophobia triggered by cast immobilization. The aim of this study is to analyze the relevance of cast immobilization to the feeling of claustrophobia and discover how to handle them. There were nine patients who showed the caustrophobic symptoms with their casts. They were assesed whether they were aware of their claustrophobis themselves. Further we investigated the alternative immobilization to casts. Seven out of nine cases that were aware of their claustrophobic tendencies either were given removable splints initially or had the casts converted to removable splints when they exhibited symptoms. The two patients who were unaware of their latent claustrophobic tendencies were identified when they showed similar claustrophobic symptoms to the previous patients soon after short arm cast application. We replaced the casts with removable splints. This resolved the issue in all cases. We should be aware of the claustrophobia if patients showed unusual responses to the immobilization without any objective findings with casts in upper extremities, where removal splint is practical alternative to cast to continue the treatment successfully.

  18. Management of Intolerance to Casting the Upper Extremities in Claustrophobic Patients

    Directory of Open Access Journals (Sweden)

    Issei Nagura

    2014-01-01

    Full Text Available Introduction. Some patients showed unusual responses to the immobilization without any objective findings with casts in upper extremities. We hypothesized their that intolerance with excessive anxiety to casts is due to claustrophobia triggered by cast immobilization. The aim of this study is to analyze the relevance of cast immobilization to the feeling of claustrophobia and discover how to handle them. Methods. There were nine patients who showed the caustrophobic symptoms with their casts. They were assesed whether they were aware of their claustrophobis themselves. Further we investigated the alternative immobilization to casts. Results. Seven out of nine cases that were aware of their claustrophobic tendencies either were given removable splints initially or had the casts converted to removable splints when they exhibited symptoms. The two patients who were unaware of their latent claustrophobic tendencies were identified when they showed similar claustrophobic symptoms to the previous patients soon after short arm cast application. We replaced the casts with removable splints. This resolved the issue in all cases. Conclusions. We should be aware of the claustrophobia if patients showed unusual responses to the immobilization without any objective findings with casts in upper extremities, where removal splint is practical alternative to cast to continue the treatment successfully.

  19. Draft Genome Sequence of Pedobacter sp. Strain Hv1, an Isolate from Medicinal Leech Mucosal Castings.

    Science.gov (United States)

    Ott, Brittany M; Beka, Lidia; Graf, Joerg; Rio, Rita V M

    2015-12-17

    The Pedobacter sp. Hv1 strain was isolated from the medicinal leech, Hirudo verbana, mucosal castings. These mucosal sheds have been demonstrated to play a role in horizontal symbiont transmission. Here, we report the draft 4.9 Mbp genome sequence of Pedobacter sp. strain Hv1.

  20. Stopper Control Automatically Pull Steel Control System Application in R9m Continuous Casting Machine%塞棒控制自动拉钢控制系统在R9米连铸机的应用

    Institute of Scientific and Technical Information of China (English)

    王敏

    2014-01-01

    石横特钢二炼钢车间现有四机四流 R9米连铸机一座,优钢的开发和生产全靠塞棒控制系统提供稳定的液面及恒拉速,从而保证钢水形成钢坯的质量,对提高铸坯质量起到一定的作用,在目前工业自动控制系统中,可编程逻辑微处理器(SC3000- PID)、探测器(HN- DET- D51/290- M2)、驱动器(SCDK- S5)作为常用的成熟现场控制设备,上位机作为数据采集系统已经得到广泛使用。通过检测液面,传输到微处理器进行换算, PLC模块控制驱动器直接控制电动缸微动作,实现闭环控制,从而得到高精度的钢水液面。%There is four machine four flow meters caster R9 in Stone Cross Steel no . 2 steelmaking workshop . The development and production of superior steel depend on steady liquid level control sys-tem and constant speed provided by stopper rod control system , so as to guarantee the quality of formed steel billet and play a role to im-prove casting quality . In current industrial automatic control system , programmable logic microprocessor (SC3000 - PID), detector (HN -DET - D51/290 - M2), driver (SCDK - S5) are commonly used as mature field control equipment , and PC as the data acquisition system has been widely used . By detecting liquid level and transmitting to the microprocessor for conversion , PLC module control drive directly con-trols electric cylinder micro motion , achieves closed-loop control , so as to get high precision of liquid steel surface .

  1. Horizontal and Vertical Line Designs.

    Science.gov (United States)

    Johns, Pat

    2003-01-01

    Presents an art lesson in which students learn about the artist Piet Mondrian and create their own abstract artworks. Focuses on geometric shapes using horizontal and vertical lines. Includes background information about the artist. (CMK)

  2. Numerical Simulation of Solidification of Work Roll in Centrifugal Casting Process

    Institute of Scientific and Technical Information of China (English)

    Nannan Song; Yikun Luan; Yunlong Bai; Z.A. Xu; Xiuhong Kang; Dianzhong Li

    2012-01-01

    A program on the solidification process of horizontal centrifugal casting coupled with eutectic carbides segregation has been developed in this paper. Due to the geometrical features of work roll, a cylindrical coordinate system was used. The temperature field of the outer layer at the end of filling process was imported as the initial temperature condition for the solidification process. The model of eutectic carbides segregation caused by different densities between eutectic MC and the molten steel was coupled in the program. The temperature field of the outer layer of work roll during horizontal centrifugal casting process was investigated. Results show that the outer layer has a "sandwich shape" solid fraction manner. Results also indicate that the segregation of eutectic MC is quite severe during centrifugal casting process. It forms four zones of different content of carbides in radial direction. The simulated results of MC carbides segregation phenomenon agree with the experimental observations.

  3. Experimental investigation of horizontal convection

    OpenAIRE

    Muñoz Córdoba, Lucía

    2015-01-01

    Fluid circulation driven by buoyancy forces due to a thermal gradient on a horizontal boundary, known as horizontal convection, is experimentally studied. For that purpose, a methacrylate box with inner dimensions 300x150x150 mm3 (LxWxH) whose bottom is composed by a heat exchanger and a printed circuit board is lled with water. The heat exchanger provides a uniform temperature boundary condition while the printed circuit board provides a boundary condition of uniform heat ...

  4. Thermodynamic Modeling as a Strategy for Casting High Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    Peri Reddy V; S Raman Sankaranarayanan

    2009-01-01

    Strategies based on thermodynamic calculations can be used to overcome the problems associated with oxides encountered in steel plant operations, which can lead to certain difficulties in the process such as clogging of submerged entry nozzle during continuous casting. Approaches to producing high alloy steels by continuous casting have been taken. One of the strategies to avoid the oxidation of chromium is to add a small amount of other elements (subject to other constraints), which do not cause subsequent problems. The problem has been studied using the Thermo-CalcR software, with related databases; and the results obtained for different process conditions or generic com-positions have been presented.

  5. Biomaterials by freeze casting.

    Science.gov (United States)

    Wegst, Ulrike G K; Schecter, Matthew; Donius, Amalie E; Hunger, Philipp M

    2010-04-28

    The functional requirements for synthetic tissue substitutes appear deceptively simple: they should provide a porous matrix with interconnecting porosity and surface properties that promote rapid tissue ingrowth; at the same time, they should possess sufficient stiffness, strength and toughness to prevent crushing under physiological loads until full integration and healing are reached. Despite extensive efforts and first encouraging results, current biomaterials for tissue regeneration tend to suffer common limitations: insufficient tissue-material interaction and an inherent lack of strength and toughness associated with porosity. The challenge persists to synthesize materials that mimic both structure and mechanical performance of the natural tissue and permit strong tissue-implant interfaces to be formed. In the case of bone substitute materials, for example, the goal is to engineer high-performance composites with effective properties that, similar to natural mineralized tissue, exceed by orders of magnitude the properties of its constituents. It is still difficult with current technology to emulate in synthetic biomaterials multi-level hierarchical composite structures that are thought to be the origin of the observed mechanical property amplification in biological materials. Freeze casting permits to manufacture such complex, hybrid materials through excellent control of structural and mechanical properties. As a processing technique for the manufacture of biomaterials, freeze casting therefore has great promise.

  6. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.

  7. Theory of batchwise centrifugal casting

    NARCIS (Netherlands)

    Biesheuvel, P. Maarten; Nijmeijer, Arian; Verweij, Henk

    1998-01-01

    In batchwise centrifugal casting a cylindrical mold is filled with suspension and rotated rapidly around its axis. This results in the movement of the particulate phase toward the cylinder wall and the formation of a tubular cast. Theory is presented for particle transport in the suspension phase an

  8. Lost Foam Casting in China

    Institute of Scientific and Technical Information of China (English)

    YE Sheng-ping; WU Zhi-chao

    2006-01-01

    @@ 1. Lost Foam Casting Committee of Foundry Institution of Chinese Mechanical Engineering Society (FICMES) From the beginning of the 1990s, China entered a research and expansion climax in lost foam casting technology realm after the United States, Germany, and Japan etc.

  9. Education and Caste in India

    Science.gov (United States)

    Chauhan, Chandra Pal Singh

    2008-01-01

    This paper analyses the policy of reservation for lower castes in India. This policy is similar to that of affirmative action in the United States. The paper provides a brief overview of the caste system and discusses the types of groups that are eligible for reservation, based on data from government reports. The stance of this paper is that…

  10. Horizontal Learning as a promising strategy for Continuous Professional Development

    DEFF Research Database (Denmark)

    Knudsen, Hans Jørgen; Jukic, Maja; Nielsen, Søren

    2009-01-01

    Rapport i forlængelse af et 3 årigt udviklingsprojekt på Balkan, initieret og finansieret af European Training Foundation (ETF) i Torino. Rapporten beskræftiger sig med hvorledes horisontal læring, hvor deltagerene primært lærer af hinanden, er en velegnet strategi i forbindelse med efteruddannelse...

  11. Horizontal fiscal imbalance in Germany

    Directory of Open Access Journals (Sweden)

    Paweł Kowalik

    2015-04-01

    Full Text Available Regional inequalities are currently a challenge for the majority of the countries, in particular the large ones. The problem of public income redistribution emerges due to possible differentiation of the economic development level of territorial units. The most often considered problem is the vertical distribution. The horizontal division of income is far less frequently considered. Horizontal fiscal imbalance or regional tax inequalities seem to be graver than the vertical imbalance, particularly in developing countries. The public finance system, in particular in federations, is often very complex. Public finance of federations and federated states are not often based on the same assumptions. This leads to differences among regions, both vertical and horizontal. The use of the presented measures helps identify those differences and permits developing mechanisms equalising those inequalities. It should be remembered that those measures may have certain drawbacks, and they mainly focus on certain specific values of income redistribution. Thereby several measures should be applied in measurements and the obtained results should be compared. There are no up-to-date measurements and comparisons of horizontal fiscal imbalance among countries.. The aim of this paper is to measure horizontal fiscal imbalance in Germany, especially after reunification, which represents one of two models of federalism. At the beginning it shows the static and dynamic measurements presented in the literature that can be used to measure the horizontal fiscal imbalance. And then it is followed by the results of calculations for Germany in the period 1970-2013. As expected, horizontal imbalance was much lower before than after the reunification of Germany. After the reunification there were large disparities between "old" and "new" länder. This imbalance is gradually reduced. In comparison with the results obtained for the USA [Kowalik 2014, pp. 144-148] it can be said

  12. Relationship between casting distortion, mold filling, and interfacial heat transfer. Annual technical report, September 1997 - September 1998

    Energy Technology Data Exchange (ETDEWEB)

    Woodbury, K.A.; Parker, J.K.; Piwonka, T.S.; Owusu, Y.

    1998-10-22

    In the third year of this program, the final castings necessary to evaluate the effect of casting orientation and gating in silica sand lost foam were poured and measured using a CMM machine. Interfacial heat transfer and gap formation measurements continued. However, significant problems were encountered in making accurate measurements. No consistent evidence of gap formation was found in aluminum sand casting. Initial analysis yields heat transfer values below those previously reported in the literature. The program in continuing.

  13. 29 CFR 1926.703 - Requirements for cast-in-place concrete.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 8 2010-07-01 2010-07-01 false Requirements for cast-in-place concrete. 1926.703 Section..., DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Concrete and Masonry Construction § 1926.703 Requirements for cast-in-place concrete. (a) General requirements for formwork. (1...

  14. The identification of pouring conditions of cast iron to sand moulds

    Directory of Open Access Journals (Sweden)

    B. Borowiecki

    2008-04-01

    Full Text Available The structure and properties of the castings in cast iron put on spheroidization depend especially on the pouring conditions. Decisive factor of local castings properties can be the flow ability of liquid metal in sand mould, which depends not only on chemical constitutions but also on temperature and velocity of pouring. The parameter, which take into consideration various factors is a substitute rheological parameter θ proposed in early author’s papers [1, 2]. The parameter determined in fluidity test can be used to calculation of thickness of rheological boundary layer metal in gating system channel and in casting. The identification a thermal properties of sand mould material has been require of investigation proposed in literature [3, 4]. In the article presented also the experimental of measurement results of metal levels in piezometers located on the horizontal cross gate.

  15. Extended Leach Testing of Simulated LAW Cast Stone Monoliths

    Energy Technology Data Exchange (ETDEWEB)

    Serne, R. Jeffrey [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Westsik, Joseph H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Williams, Benjamin D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Jung, H. B. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Wang, Guohui [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-07-09

    This report describes the results from long-term laboratory leach tests performed at Pacific Northwest National Laboratory (PNNL) for Washington River Protection Solutions (WRPS) to evaluate the release of key constituents from monoliths of Cast Stone prepared with four simulated low-activity waste (LAW) liquid waste streams. Specific objectives of the Cast Stone long-term leach tests described in this report focused on four activities: 1. Extending the leaching times for selected ongoing EPA-1315 tests on monoliths made with LAW simulants beyond the conventional 63-day time period up to 609 days reported herein (with some tests continuing that will be documented later) in an effort to evaluate long-term leaching properties of Cast Stone to support future performance assessment activities. 2. Starting new EPA-1315 leach tests on archived Cast Stone monoliths made with four LAW simulants using two leachants (deionized water [DIW] and simulated Hanford Integrated Disposal Facility (IDF) Site vadose zone pore water [VZP]). 3. Evaluating the impacts of varying the iodide loading (starting iodide concentrations) in one LAW simulant (7.8 M Na Hanford Tank Waste Operations Simulator (HTWOS) Average) by manufacturing new Cast Stone monoliths and repeating the EPA-1315 leach tests using DIW and the VZP leachants. 4. Evaluating the impacts of using a non-pertechnetate form of Tc that is present in some Hanford tanks. In this activity one LAW simulant (7.8 M Na HTWOS Average) was spiked with a Tc(I)-tricarbonyl gluconate species and then solidified into Cast Stone monoliths. Cured monoliths were leached using the EPA-1315 leach protocol with DIW and VZP. The leach results for the Tc-Gluconate Cast Stone monoliths were compared to Cast Stone monoliths pertechnetate.

  16. Quality evaluation of Al-5Ti-1B grain refiner produced by continuous casting and extrusion process with electromagnetic stirring%电磁搅拌连续铸挤Al-5Ti-1B合金晶粒细化剂的质量评价

    Institute of Scientific and Technical Information of China (English)

    王顺成; 戚文军; 郑开宏; 李建湘; 宁长维

    2014-01-01

    采用电磁搅拌连续铸挤技术生产Al-5Ti-1B合金晶粒细化剂,研究了Al-5Ti-1B合金的化学成分、显微组织和晶粒细化效果,并与美国KBA、荷兰KBM、英国LSM 公司生产的Al-5Ti-1B合金进行了比较,对电磁搅拌连续铸挤Al-5Ti-1B合金的质量进行了评价.结果表明:电磁搅拌连续铸挤Al-5Ti-1B合金中Ti和B元素含量分别为5.08%和1.02%.Fe ,Si及V杂质元素含量分别为0.11%,0.087%和0.011%;T iA l3相呈块状,平均尺寸为15.7μm ,而T iB2粒子呈颗粒状均匀分布于α-A l基体,平均尺寸为0.74μm ;添加0.2%的A l-5 T i-1B合金,可使纯铝晶粒平均尺寸从2800μm细化到68μm .比较结果表明:电磁搅拌连续铸挤A l-5 T i-1B合金的元素含量更稳定、杂质元素含量更低,T iA l3相和T iB2粒子更细小均匀,对铝晶粒的细化能力更强.%The Al-5Ti-1B grain refiner was produced by continuous casting and extrusion process with elec-tromagnetic stirring .The chemical compositions ,microstructure and grain refining efficiency of Al-5Ti-1B grain refiner were studied and compared with that of Al-5Ti-1B grain refiner produced by KBA ,KBM and LSM .The quality of Al-5Ti-1B grain refiner produced by continuous casting and extrusion process with e-lectromagnetic stirring was evaluated .Results show that the content of alloying elements Ti and B are 5 .08% and 1 .02% ,respectively .T he content of impurity elements Fe ,Si and V are 0 .11% ,0 .087% and 0 .011% ,respectively .The average size of fine TiAl3 phase with square shape is 15 .7 μm .The average size of fine TiB2 particles uniformly distributed in the α-Al is 0 .74 μm .The grains average size of pure Al with adding 0 .2% Al-5Ti-1B grain refiner can be refined from 2800μm to 68μm .The compared results in-dicate that the Al-5Ti-1B grain refiner produced by continuous casting and extrusion process with electro-magnetic stirring have many

  17. DRILL BITS FOR HORIZONTAL WELLS

    Directory of Open Access Journals (Sweden)

    Paolo Macini

    1996-12-01

    Full Text Available This paper underlines the importance of the correct drill bit application in horizontal wells. Afler the analysis of the peculiarities of horizontal wells and drainholes drilling techniques, advantages and disadvantages of the application of both roller cone and fixed cutters drill bits have been discussed. Also, a review of the potential specific featuries useful for a correct drill bit selection in horizontal small diameter holes has been highlighted. Drill bits for these special applications, whose importance is quickly increasing nowadays, should be characterised by a design capable to deliver a good penetration rate low WOB, and, at the same time, be able to withstand high RPM without premature cutting structure failure and undergauge. Formation properties will also determine the cutting structure type and the eventual specific features for additional gauge and shoulder protection.

  18. Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: An in vitro study

    Directory of Open Access Journals (Sweden)

    S Srikanth Reddy

    2013-01-01

    Full Text Available Background: Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. Materials and Methods: 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Results: Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conclusion: Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Clinical Implication: Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

  19. Application of particle method to the casting process simulation

    Science.gov (United States)

    Hirata, N.; Zulaida, Y. M.; Anzai, K.

    2012-07-01

    Casting processes involve many significant phenomena such as fluid flow, solidification, and deformation, and it is known that casting defects are strongly influenced by the phenomena. However the phenomena complexly interacts each other and it is difficult to observe them directly because the temperature of the melt and other apparatus components are quite high, and they are generally opaque; therefore, a computer simulation is expected to serve a lot of benefits to consider what happens in the processes. Recently, a particle method, which is one of fully Lagrangian methods, has attracted considerable attention. The particle methods based on Lagrangian methods involving no calculation lattice have been developed rapidly because of their applicability to multi-physics problems. In this study, we combined the fluid flow, heat transfer and solidification simulation programs, and tried to simulate various casting processes such as continuous casting, centrifugal casting and ingot making. As a result of continuous casting simulation, the powder flow could be calculated as well as the melt flow, and the subsequent shape of interface between the melt and the powder was calculated. In the centrifugal casting simulation, the mold was smoothly modeled along the shape of the real mold, and the fluid flow and the rotating mold are simulated directly. As a result, the flow of the melt dragged by the rotating mold was calculated well. The eccentric rotation and the influence of Coriolis force were also reproduced directly and naturally. For ingot making simulation, a shrinkage formation behavior was calculated and the shape of the shrinkage agreed well with the experimental result.

  20. Effect of combined electromagnetic fields on surface quality and structure of a HDC casting 5182 Al alloy ingot

    Institute of Scientific and Technical Information of China (English)

    Qingfeng ZHU; Zhihao ZHAO; Yubo ZUO; Xiangjie WANG; Jianzhong CUI

    2012-01-01

    5182 Al alloy ingots with the diameters of 100 mm are produced by conventional and combined electromagnetic fields (CEMF) horizontal direction chill (HDC) casting process.The effect of CEMF on the ingot surface quality and floating grains is investigated.The results show that the CEMF is effective in reducing the segregation layer in both top and bottom sub-surfaces.Big floating grains with coarse dendrite arms mainly distribute in the crescent-shaped area near the bottom in the conventional HDC casting ingot.With the application of the CEMF,they disappear in the whole cross section of the HDC casting ingot and the equiaxed grains are significantly refined.

  1. Experience in the Production of Horizontal Ingots of Platinum Metals and Alloys

    Institute of Scientific and Technical Information of China (English)

    LEVCHENKO S. D.; VERSHININA E. N.

    2012-01-01

    The quality of semi-products of platinum metals and alloys,produced by way of plastic working,essentially depends on or,in many cases,is completely determined by the quality of ingots.Plastic working does not make it possible to eliminate or localize metallurgical defects.In many cases it promotes the occurence thereof.Low-rate casting with directional crystallization can ensure the production of dense ingots free of non-metallic inclusions,shrinkage and gas weakness,with observance of certain temperature/rate modes.After comparative tests of vertical and horizontal molds,preference has been given to horizontal water-cooled molds,allowing to cast all alloys in the conditions of directional crystallization.

  2. Storage Stability and Antibacterial Activity against E. coli O157:H7 of Carvacrol in Edible Apple Films made by Two Different Casting Methods

    Science.gov (United States)

    The antimicrobial activities against E. coli O157:H7, as well as the stability of carvacrol, the main constituent of oregano oil, were evaluated during the preparation and storage of apple-based edible films made by two different casting methods, continuous casting and batch casting. Antimicrobial ...

  3. Design of the Continuous Casting Machine Secondary Cooling Water Automatic Control System%连铸机二冷水配水(气)自动控制系统设计

    Institute of Scientific and Technical Information of China (English)

    顾锋

    2011-01-01

    In the secondary cooling water automatic control system, the field analog values such as flow rate, pressure and temperature are measured by the PLC which is the kernel controller. Then the regulating value is tuned online continuously in real time according to the requirement of water or air. In addition, the system operation is monitored by the industrial computer online with all the operation data being recorded. The system runs successfully which comes to the anticipant design purpose.%二冷水自动化控制系统采用PLC为控制核心,对现场流量、压力、温度等模拟量进行检测,根据工艺配水(气)参量对调节阀进行连续的实时控制调整,通过工控机在线监控系统运行、记录运行数据.系统上线运行稳定,达到了设计目的.

  4. Horizontal Diplopia Following Upper Blepharoplasty

    Directory of Open Access Journals (Sweden)

    Tomás Ortiz-Basso

    2014-09-01

    Full Text Available Diplopia is an infrequent complication after blepharoplasty. Most of the cases are in its vertical form due to trauma of the extraocular muscles. In this article, we present a case of horizontal diplopia following cosmetic upper blepharoplasty; we review the literature on this unexpected complication and offer some recommendations to avoid it.

  5. Effect of Casting Parameters on the Microstructural and Mechanical Behavior of Magnesium AZ31-B Alloy Strips Cast on a Single Belt Casting Simulator

    Directory of Open Access Journals (Sweden)

    Ahmad Changizi

    2014-01-01

    Full Text Available Strips of magnesium alloy AZ31-B were cast on a simulator of a horizontal single belt caster incorporating a moving mold system. Mixtures of CO2 and sulfur hexafluoride (SF6 gases were used as protective atmosphere during melting and casting. The castability of the AZ31-B strips was investigated for a smooth, low carbon steel substrate, and six copper substrates with various textures and roughnesses. Graphite powder was used to coat the substrates. The correlation between strip thickness and heat flux was investigated. It was found that the heat flux from the forming strip to the copper substrate was higher than that to the steel substrate, while coated substrates registered lower heat fluxes than uncoated substrates. The highest heat flux from the strip was recorded for casting on macrotextured copper substrates with 0.15 mm grooves. As the thickness of the strip decreased, the net heat flux decreased. As the heat flux increased, the grain sizes of the strips were reduced, and the SDAS decreased. The mechanical properties were improved when the heat flux increased. The black layers which formed on the strips’ surfaces were analyzed and identified as nanoscale MgO particles. Nano-Scale particles act as light traps and appeared black.

  6. Some Theoretical Considerations on Caste

    Directory of Open Access Journals (Sweden)

    Madhusudan Subedi

    2014-05-01

    Full Text Available Caste as a system of social stratification was an encompassing system in the past. There was reciprocal system of exchange goods and services. With time, occupation and mode of generation of livelihood of various caste groups changed, and the traditional form of jajmani system fizzled out. This paper provides an account of changing perspectives of caste relations in social science writing and political discourse. The discourse of caste has been shifted from ritual hierarchy and social discrimination to an instrument to mobilize people for economic and political gain. DOI: http://dx.doi.org/10.3126/dsaj.v7i0.10437 Dhaulagiri Journal of Sociology and Anthropology Vol. 7, 2013; 51-86

  7. The CAST Time Projection Chamber

    CERN Document Server

    Autiero, D; Cébrian, S; Carmona, J M; Chesi, Enrico Guido; Davenport, M; Delattre, M; Di Lella, L; Formenti, F; Gomez, H; Hasinoff, M; Irastorza, I G; Lakic, B; Luzón, G; Morales, J; Musa, L; Ortiz, A; Placci, A; Rodríguez, A; Ruz, J; Villar, J A; Zioutas, K

    2007-01-01

    One of the three X-ray detectors of the CAST experiment searching for solar axions is a Time Projection Chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity X-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is safely set during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62 %. Shielding has been installed around the detector, lowering the background level to 4.10 x 10^-5 counts/cm^2/s/keV between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass.

  8. Casting Using A Polystyrene Pattern

    Science.gov (United States)

    Vasquez, Peter; Guenther, Bengamin; Vranas, Thomas; Veneris, Peter; Joyner, Michael

    1993-01-01

    New technique for making metal aircraft models saves significant amount of time and effort in comparison with conventional lost-wax method. Produces inexpensive, effective wind-tunnel models. Metal wind-tunnel model cast by use of polystyrene pattern.

  9. Agile Manufacturing Development of Castings

    Science.gov (United States)

    2007-11-02

    responsible for con- verting the available 2D CATIA casting design into a 3D Pro/Engineering geometric model of the casting, for use by Clinkenbeard...changes to the draw- ings. MWM. As the part designer, MWM reviewed and evalu- ated proposed changes to the design. MWM also updated the CATIA ...creation of solid models of the cores and molds, using IGES translations of the CATIA files secured from MWM through GE Transportation Sys- tems. Due

  10. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    @@ Vermicular graphite cast iron(VG iron for short in the following sections)is a type of cast iron in which the graphite is intermediate in shape between flake and spheroidal.Compared with the normal flake graphite in grey iron, the graphite in VG iron is shorter and thicker and shows a curved, more rounded shape.Because its outer contour is exactly like a worm, hence it is called vermicular graphite.

  11. 连铸旋转电磁搅拌器电磁场分布数值模拟%Numerical Simulation of Magnetic Field Distribution of Rotating Electromagnetic Stirrer for Continuous Casting Machines

    Institute of Scientific and Technical Information of China (English)

    蒋恩; 杨春旭

    2014-01-01

    以有限元分析法为基础,对连铸结晶器电磁搅拌过程进行了磁场数值模拟,结果表明:电磁场作用下结晶器纵向方向上低频磁场呈现两头大中间小的分布趋势,磁场的峰值出现在与搅拌器中心对应位置附近;电磁力由铸坯外表面向中心液芯处衰减;随着低频电流的增加,钢液中磁感应强度和电磁力增大,但磁感应强度和电磁力的分布不受线圈电流的影响;随着电源频率的增加,钢液中磁感应强度和电磁力减小,且磁感应强度和电磁力的分布不受电源频率的影响。%Based on finite element analysis, the magnetic field is simulated numerically during the stirring in the mold of continuous casters. The result shows the magnetic field intensity in the center of the mold is larger than that in the two ends of the mold in longitudinal direction. The peak value of the magnetic field occurs near the position corresponding to the center of the stirrer. Electromagnetic force becomes smaller from the outside surface of slabs to the center. The magnetic field intensity and electromagnetic force increase with the increase of low-frequency electric current, but the distribution of the magnetic field intensity and electromagnetic force is not influenced by the electric current. The magnetic field intensity and electromagnetic force in the liquid steel become smaller with the increasing of the frequency of the power supply, but the distribution of the magnetic field and electromagnetic force is not influenced by the frequency of the power supply.

  12. Inoculation of chromium white cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-01-01

    Full Text Available It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  13. Moldless casting by laser

    Science.gov (United States)

    McLean, Marc A.; Shannon, G. J.; Steen, William M.

    1997-09-01

    The principle of laser cladding involves the use of high power carbon-dioxide lasers and powder deposition technology to provide wear and corrosion resistant surface coatings to engineering components. By injecting metal powder into a laser generated melt pool on a moving substrate a solidified metal track can be produced. Deposition of successive tracks produces a multi-layer build. Laser direct casting (LDC) utilizes a coaxial nozzle enabling consistent omnidirectional deposition to produce 3D components from a selection of metal powders. The influence of the principal process parameters over the process features namely, powder catchment efficiency, beam shape and build rates are presented with several successfully generated 3D components. Nickel, stainless steel and satellite powders were deposited at laser powders of 0.4 to 1.4 kW and speeds of 500 to 1000 mm/min achieving build rates of 3 to 9 mm3/s. Fully dense metallurgical structures have been produced with no cracking or porosity and powder catchment efficiencies up to 85% have been achieved.

  14. Alumina matrix ceramic-nickel composites formed by centrifugal slip casting

    Directory of Open Access Journals (Sweden)

    Justyna Zygmuntowicz

    2015-12-01

    Full Text Available The paper is focused on the possibility of fabricating the alumina matrix ceramic-nickel composites with gradient concentration of metal particles. Centrifugal slip casting method was chosen for the composite fabrication. This method allows fabrication of the graded distribution of nickel particles in the hollow cylinder composites. The horizontal rotation axis was applied. The samples were characterized by XRD, SEM and quantitative description of the microstructure. The macroscopic as well as SEM observations of the prepared composites confirmed the gradient concentration of Ni particles in the composite materials. The application of the centrifugal slip casting method allows for the graded distribution of metal particles in the samples.

  15. Microstructure and fracture of SiC-particulate-reinforced cast A356 aluminum alloy composites

    Science.gov (United States)

    Lee, Sunghak; Suh, Dongwoo; Kwon, Dongil

    1996-12-01

    A microstructural analysis of local microfracture of cast A356 Al-SiC p composites fabricated by permanent mold re-casting and squeeze-casting methods was made. Notch fracture toughness tests were conducted on these composites to identify critical fracture parameters using a stress-modified critical-strain criterion. The composite microstructure shows continuous networks of densely populated SiC and eutectic Si particles along the intercellular regions. Squeeze casting produces a more homogeneous structure and larger spacing of brittle particles and increases the tensile ductility and fracture toughness, while strength levels are almost identical to the re-casting case. The calculated values of the microstructurally characteristic distance l* for the re-cast and squeeze-cast composites are about 40 µm, which is comparable to the average sizes of the intercellular network. However, the reference critical strainbar \\varepsilon _0^* for squeeze casting is larger than that for re-casting, showing a trend to higher ductility and fracture toughness.

  16. Role of the preliminary heat treatment in anisothermic eutectoid change of the cast iron

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2011-07-01

    Full Text Available Preliminary heat treatment, preceding continuous cooling of the iron casting, assumed in the research, complies with the applied in prac- tice single normalization, double normalization or normalization with slow cooling. In each of these cases continuous cast iron cooling has been begun from the same temperature 925°C. CCT diagrams have been made with use of metallographic method. The mechanism, kinet- ics and the final structure of eutectoid change of the cast iron after such treatment have been traced.

  17. Untouchable castes of Uttar Pradesh

    Directory of Open Access Journals (Sweden)

    Kharinin Artem Igorevich

    2015-04-01

    Full Text Available The Untouchable Castes of Uttar Pradesh are examined in this article. This region is one of the most populated in India. Also it is one of the most social mixed-composed in whole State. That’s why main conclusions which were made on this material can be extrapolated to all social space of country. The authors choose four ethno-caste groups, which represent the majority in untouchables and the three smallest in jaties. Their positions in regional hierarchy and economic specialization are analyzed in detail. There are a lot of information about their number, social structure, literacy rating, endogamy, day-to-day practices, customs and other features. Special accents were pointed on mind orientation of their elites toward integration in modern society or, conversely, toward the conservation of traditional forms of existence. The issues of origin and social evolution of untouchable castes of Uttar Pradesh are examined. There is assessment of castes’ sanskritization or other forms of social selfdevelopment. The quality of “scheduled” castes social environment is analyzed. As a marks of its positiveness the data about discrimination untouchables from other social groups and degree of political representativeness of “scheduled” castes, accessibility of education and labour were chosen. The conclusions were made about development degree of some castes. The factors that play role in positive changes in contemporary conditions were determined. The authors put forward their own hypothesis of future development of untouchable castes in Uttar Pradesh. Empiric base of this article was established on sources that have Indian origin and historical and social research of outstanding western indologies.

  18. Phase Transformations in Cast Duplex Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yoon-Jun [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as σ and χ can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (σ + χ) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, σ was stabilized with increasing Cr addition and χ by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by

  19. Phase Transformations in Cast Duplex Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in

  20. Development of vacuum die-casting process

    Institute of Scientific and Technical Information of China (English)

    Masashi Uchida

    2009-01-01

    The vacuum die-casting process, started 25 years ago in Japan, has been widely applied. This technology contributes very much to improvement of castings quality. The main factor causing the defects of die castings is the trapped air in the mold cavity, while the key technology of vacuum die-casting process is to avoid the trapped air effectively by evacuating the cavity before casting. At the same time, due to the shot speed and the casting pressure reduced in half, the service life of the die is prolonged and the productivity is enhanced, as well. Vacuum die-casting process is of great significance in improving the die castings quality and making up the shortcomings of super-high-speed shot casting.

  1. Fillability of Thin-Wall Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  2. Horizontally oriented plates in clouds

    CERN Document Server

    Bréon, François-Marie

    2011-01-01

    Horizontally oriented plates in clouds generate a sharp specular reflectance signal in the glint direction, often referred to as "subsun". This signal (amplitude and width) may be used to analyze the relative area fraction of oriented plates in the cloud top layer and their characteristic tilt angle to the horizontal. We make use of spaceborne measurements from the POLDER instrument to provide a statistical analysis of these parameters. More than half of the clouds show a detectable maximum reflectance in the glint direction, although this maximum may be rather faint. The typical effective fraction (area weighted) of oriented plates in clouds lies between 10-3 and 10-2. For those oriented plates, the characteristic tilt angle is less than 1 degree in most cases. These low fractions imply that the impact of oriented plates on the cloud albedo is insignificant. The largest proportion of clouds with horizontally oriented plates is found in the range 500-700 hPa, in agreement with typical in situ observation of p...

  3. Partial Horizontal Laryngectomy and Epiglottiplasty

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    In order to evaluate the availability of the lateral horizontal laryngectomy and anaplasty of epiglottis to treat somepatients with specific supraglottic carcinomas and hypopharyngeal carcinomas, 17 cases of laryngeal and hypopharyngeal carcinomas were retrospectively analyzed, whose tumors were located at the lateral margin of epiglottis, aryepiglottic fold, medial wall of piriformfossa and were treated by the lateral horizontal laryngectomy and anaplasty of epiglottis. The results showed that all cases took food by mouth in postoperative 9-14 days and subjected to decannulation in postoperative 9-15 days. Three cases had postoperative hoarse voice. The free-disease survival rate of 3 years was 71.4 % in 14 cases followed up after the first surgical therapy, and the overall free-disease survival rate of 3 years was 85.7 % after the second surgical therapy. It was concluded that the manipulations of the lateral horizontal laryngectomy and epiglottiplasty were simple. It could alleviate the postoperative symptoms of aspiration and bucking remarkably and shorten their postoperative recovery time, yet does not lower the survival rate of patients if laryngocarcinoma or hypopharyngeal carcinoma cases were properly selected.

  4. Rapid DNA sequencing by horizontal ultrathin gel electrophoresis.

    Science.gov (United States)

    Brumley, R L; Smith, L M

    1991-01-01

    A horizontal polyacrylamide gel electrophoresis apparatus has been developed that decreases the time required to separate the DNA fragments produced in enzymatic sequencing reactions. The configuration of this apparatus and the use of circulating coolant directly under the glass plates result in heat exchange that is approximately nine times more efficient than passive thermal transfer methods commonly used. Bubble-free gels as thin as 25 microns can be routinely cast on this device. The application to these ultrathin gels of electric fields up to 250 volts/cm permits the rapid separation of multiple DNA sequencing reactions in parallel. When used in conjunction with 32P-based autoradiography, the DNA bands appear substantially sharper than those obtained in conventional electrophoresis. This increased sharpness permits shorter autoradiographic exposure times and longer sequence reads. Images PMID:1870968

  5. HETEROGENEOUS SHALLOW-SHELF CARBONATE BUILDUPS IN THE PARADOX BASIN, UTAH AND COLORADO: TARGETS FOR INCREASED OIL PRODUCTION AND RESERVES USING HORIZONTAL DRILLING TECHNIQUES

    Energy Technology Data Exchange (ETDEWEB)

    Thomas C. Chidsey, Jr.

    2002-12-01

    The Paradox Basin of Utah, Colorado, Arizona, and New Mexico contains nearly 100 small oil fields producing from carbonate buildups within the Pennsylvanian (Desmoinesian) Paradox Formation. These fields typically have one to 10 wells with primary production ranging from 700,000 to 2,000,000 barrels (111,300-318,000 m{sup 3}) of oil per field and a 15 to 20 percent recovery rate. At least 200 million barrels (31.8 million m{sup 3}) of oil will not be recovered from these small fields because of inefficient recovery practices and undrained heterogeneous reservoirs. Several fields in southeastern Utah and southwestern Colorado are being evaluated as candidates for horizontal drilling and enhanced oil recovery from existing, vertical, field wells based upon geological characterization and reservoir modeling case studies. Geological characterization on a local scale is focused on reservoir heterogeneity, quality, and lateral continuity, as well as possible reservoir compartmentalization, within these fields. This study utilizes representative cores, geophysical logs, and thin sections to characterize and grade each field's potential for drilling horizontal laterals from existing development wells. The results of these studies can be applied to similar fields elsewhere in the Paradox Basin and the Rocky Mountain region, the Michigan and Illinois Basins, and the Midcontinent region. This report covers research activities for the first half of the third project year (April 6 through October 5, 2002). This work included capillary pressure/mercury injection analysis, scanning electron microscopy, and pore casting on selected samples from Cherokee and Bug fields, Utah. The diagenetic fabrics and porosity types found at these fields are indicators of reservoir flow capacity, storage capacity, and potential for enhanced oil recovery via horizontal drilling. The reservoir quality of Cherokee and Bug fields has been affected by multiple generations of dissolution, anhydrite

  6. As-Cast Acicular Ductile Aluminum Cast Iron

    Institute of Scientific and Technical Information of China (English)

    S M Mostafavi Kashani; S M A Boutorabi

    2009-01-01

    The effects of nickel (2.2%)and molybdenum (0.6%)additions on the kinetics, microstructure, and me-chanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic structure, resulting in an increase in strength and hardness. The same trend was shown when the test bars were tempered at 300 ℃ in the range of 300℃ to 400 ℃. The elongation increased with increasing the temperature from 300 ℃ to 400 ℃. The carbon content of the retained austenite also increased with increasing the temperature. The results also showed that the kinetics, mi-crostructure, and mechanical properties of this iron were similar to those of Ni-Mo alloyed silicon ductile iron.

  7. Horizontal Gene Transfer, Dispersal and Haloarchaeal Speciation

    Directory of Open Access Journals (Sweden)

    R. Thane Papke

    2015-05-01

    Full Text Available The Halobacteria are a well-studied archaeal class and numerous investigations are showing how their diversity is distributed amongst genomes and geographic locations. Evidence indicates that recombination between species continuously facilitates the arrival of new genes, and within species, it is frequent enough to spread acquired genes amongst all individuals in the population. To create permanent independent diversity and generate new species, barriers to recombination are probably required. The data support an interpretation that rates of evolution (e.g., horizontal gene transfer and mutation are faster at creating geographically localized variation than dispersal and invasion are at homogenizing genetic differences between locations. Therefore, we suggest that recurrent episodes of dispersal followed by variable periods of endemism break the homogenizing forces of intrapopulation recombination and that this process might be the principal stimulus leading to divergence and speciation in Halobacteria.

  8. Horizontal Gene Transfer, Dispersal and Haloarchaeal Speciation

    Science.gov (United States)

    Papke, R. Thane; Corral, Paulina; Ram-Mohan, Nikhil; de la Haba, Rafael R.; Sánchez-Porro, Cristina; Makkay, Andrea; Ventosa, Antonio

    2015-01-01

    The Halobacteria are a well-studied archaeal class and numerous investigations are showing how their diversity is distributed amongst genomes and geographic locations. Evidence indicates that recombination between species continuously facilitates the arrival of new genes, and within species, it is frequent enough to spread acquired genes amongst all individuals in the population. To create permanent independent diversity and generate new species, barriers to recombination are probably required. The data support an interpretation that rates of evolution (e.g., horizontal gene transfer and mutation) are faster at creating geographically localized variation than dispersal and invasion are at homogenizing genetic differences between locations. Therefore, we suggest that recurrent episodes of dispersal followed by variable periods of endemism break the homogenizing forces of intrapopulation recombination and that this process might be the principal stimulus leading to divergence and speciation in Halobacteria. PMID:25997110

  9. Research progress on squeeze casting in China

    Institute of Scientific and Technical Information of China (English)

    Li Yuanyuan; Zhang Weiwen; Zhao Haidong; You Dongdong; Zhang Datong; Shao Ming; Zhang Wen

    2014-01-01

    Squeeze casting is a technology with short route, high efficiency and precise forming, possessing features of casting and plastic processing. It is widely used to produce high performance metallic structural parts. As energy conservation and environmental protection concerns have risen, lightweight and high performance metal parts are urgently needed, which accelerated the development of squeeze casting technology over the past two decades in China. In this paper, research progress on squeeze casting aloys, typical parts manufacturing and development of squeeze casting equipment in China are introduced. The future trend and development priorities of squeeze casting are discussed.

  10. Titanium Aluminide Casting Technology Development

    Science.gov (United States)

    Bünck, Matthias; Stoyanov, Todor; Schievenbusch, Jan; Michels, Heiner; Gußfeld, Alexander

    2017-08-01

    Titanium aluminide alloys have been successfully introduced into civil aircraft engine technology in recent years, and a significant order volume increase is expected in the near future. Due to its beneficial buy-to-fly ratio, investment casting bears the highest potential for cost reduction of all competing production technologies for TiAl-LPTB. However, highest mechanical properties can be achieved by TiAl forging. In view of this, Access e.V. has developed technologies for the production of TiAl investment cast parts and TiAl die cast billets for forging purposes. While these parts meet the highest requirements, establishing series production and further optimizing resource and economic efficiency are present challenges. In order to meet these goals, Access has recently been certified according to aircraft standards, aiming at qualifying parts for production on technology readiness level 6. The present work gives an overview of the phases of development and certification.

  11. CAST Physics Proposal to SPSC

    CERN Document Server

    CAST, Collaboration

    2011-01-01

    The CAST experiment has the potential to search for solar axions (dark matter particle candidates) or other particles with similar coupling. E.g., paraphtons (Hidden Sector), chameleons (dark energy), while considering the possibility whether CAST could be transformed to an antenna for relic axions with rest mass up to 0.1 to 1meV. While axion searches suggest detectors with lower background, paraphoton and chameleon searches require detectors with sub-keV threshold energy and the use of transparent windows in front of the Micromegas detectors, which cover 3 out of the 4 CAST magnet exits. Ongoing theoretical estimates and experimental investigations will define the priorities of the suggested 4 physics items of this proposal for the period 2012-2014.

  12. Energy Consumption of Die Casting Operations

    Energy Technology Data Exchange (ETDEWEB)

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  13. Research on Effects of Blast Casting Vibration and Vibration Absorption of Presplitting Blasting in Open Cast Mine

    Directory of Open Access Journals (Sweden)

    Li Ma

    2016-01-01

    Full Text Available The impact energy produced by blast casting is able to break and cast rocks, yet the strong vibration effects caused at the same time would threaten the safety of mines. Based on the theory of Janbu’s Limit Equilibrium Method (LEM, pseudo-static method has been incorporated to analyze the influence of dynamic loads of blasting on slope stability. The horizontal loads produced by blast vibrations cause an increase in sliding forces, and this leads to a lower slope stability coefficient. When the tensile stresses of the two adjacent blast holes are greater than the tensile strength of rock mass, the radical oriented cracks are formed, which is the precondition for the formation of presplit face. Thus, the formula for calculating the blast hole spacing of presplit blasting can be obtained. Based on the analysis of the principles of vibration tester and vibration pick-up in detecting blast vibrations, a detection scheme of blast vibration is worked out by taking the blast area with precrack rear and non-precrack side of the detection object. The detection and research results of blast vibration show that presplit blasting can reduce the attenuation coefficient of stress wave by half, and the vibration absorption ratio could reach 50.2%; the impact of dynamic loads on the end-wall slope stability coefficient is 1.98%, which proves that presplit blasting plays an important role in shock absorption of blast casting.

  14. Modeling of high temperature- and diffusion-controlled die soldering in aluminum high pressure die casting

    DEFF Research Database (Denmark)

    Domkin, Konstantin; Hattel, Jesper Henri; Thorborg, Jesper

    2009-01-01

    Soldering of cast alloys to the dies has been a continuing source of die surface damage in the aluminum die-casting industry. To reduce the repair and maintenance costs, an approach to modeling the damage and predicting the die lifetime is required. The aim of the present study is the estimation...... of the die lifetime based on a quantitative analysis of die soldering in the framework of the numerical simulations of the die-casting process. Full 3D simulations of the process, including the filling. solidification, and the die cooling, are carried out using the casting simulation software MAGMAsoft....... The resulting transient temperature fields on the die surface and in the casting are then post-processed to estimate the die soldering. The present work deals only with the metallurgical/chemical kind of soldering which occurs at high temperatures and involves formation and growth of intermetallic layers...

  15. New Technique of Casting-rolling Strips for Semi-solid Magnesium Alloys

    Institute of Scientific and Technical Information of China (English)

    Shuisheng XIE; Maopeng GENG; Xinmin ZHOU; Ying ZHANG; Songyang ZHANG; Yanchun WANG; Guojie HUANG

    2005-01-01

    The conjugation of semi-solid process technique and casting-rolling technique applied to produce the magnesium strips was studied. The semi-solid slurry hasbeen prepared continuously by the mechanical method and its temperature was controlled strictly at the same time. AZ91D and AZ31 casting magnesium alloys were applied to the experiment.The casting-rolling strips with non-dendritic structure were obtained and its main mechanical property is better. The process ability of the casting-rolling strips was studied. It is significative to link the semi-solid process techniques and casting-rolling techniques, through which we can get high quality magnesium alloy strips with non- dendritic structure and improve the overall properties of the products.

  16. WEAR-RESISTANCE OF CHROMIC CAST IRONS OF EUTECTIC COMPOSITION

    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij

    2009-01-01

    Full Text Available Casting of wear-resistant chrome cast irons in combined molds and iron chills is studied. Application of these ways of casting results in blending of carbides and increasing of hardness of castings.

  17. Casting behavior of titanium alloys in a centrifugal casting machine.

    Science.gov (United States)

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity.

  18. Panspermia and horizontal gene transfer

    Science.gov (United States)

    Klyce, Brig

    2009-08-01

    Evidence that extremophiles are hardy and ubiquitous is helping to make panspermia a respectable theory. But even if life on Earth originally came from space, biologists assume that the subsequent evolution of life is still governed by the darwinian paradigm. In this review we show how panspermia could amend darwinism and point to a cosmic source for, not only extremophiles but, all of life. This version of panspermia can be called "strong panspermia." To support this theory we will discuss recent evidence pertaining to horizontal gene transfer, viruses, genes apparently older than the Earthly evolution of the features they encode, and primate-specific genes without identifiable precursors.

  19. CAST-IRONS AT HIGH TEMPERATURES

    Directory of Open Access Journals (Sweden)

    A. N. Krutilin

    2008-01-01

    Full Text Available The results of investigations of physical-mechanical characteristics of cast iron slugs, received by semicontinuos way of casting, at temperatures from 850 up to 1100^ С are given. 

  20. Shear Performance of Horizontal Joints in Short Precast Concrete Columns with Sleeve Grouted Connections under Cyclic Loading

    OpenAIRE

    Feng, Bo; Xiong, Feng; Liu, Bingyu; Chen, Jiang; Zhang, Yiping

    2016-01-01

    In this study, two short precast concrete columns and two cast-in-situ concrete columns were tested under cyclic loads. It was shown that the sleeve grouted connection was equivalent to the cast-in-situ connections for short columns when the axial compression ratio was 0.6. In order to determine the influence of the axial compression ratio and the shear-span ratio on the shear capacity of the horizontal joint, a FE model was established and verified. The analysis showed that the axial compres...

  1. Developing technological process of obtaining giality casts

    Directory of Open Access Journals (Sweden)

    A. Issagulov

    2014-10-01

    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  2. Microstructure and Abrasive Wear Resistance of 18Cr-4Ni-2.5Mo Cast Steel

    Directory of Open Access Journals (Sweden)

    B. Kalandyk

    2012-12-01

    Full Text Available An influence of a decreased Cr content on the microstructure of the highly alloyed Cr-Ni cast steel, duplex type, melted under laboratoryconditions, was characterized in the paper. The microstructure investigations were performed in the initial state and after the heat treatment (solution annealing at 1060C as well as the phase transformation kinetics at continuous cooling was measured. The wear resistance of the investigated cast steel was tested and compared with the 24%Cr-5%Ni-2.5%Mo cast steel.The Cr content decrease, in ferritic-austenitic cast steels (duplex, from 24-26%Cr to 18% leads to the changes of the castingsmicrostructure and eliminating of a brittle  phase. In dependence of the casting cooling rate, apart from ferrite and austenite, also fine martensite precipitates occur in the casting structure. It was shown that the investigated cast steel is characterised by a slightly lower wear resistance than the typical cast steel duplex grades.

  3. CAST Status Report to the SPSC for the 123rd Meeting

    CERN Document Server

    Desch, K

    2016-01-01

    After the successful 2015 data taking with Micromegas detectors, targeting solar axion search, and with an InGrid detector, targeting solar chameleon search, CAST has started on its new 2016-2018 program which has been presented to SPSC at the 119th meeting in October 2015. This program extends the physics goals of CAST towards the search for solar chameleons using a force sensor (KWISP) and towards the search for relic axions using a microwave cavity inserted into the CAST magnet (CAST-CAPP). The search for solar chameleons and other axion-like particles was continued with a significantly upgraded InGrid detector. The new experiments make use different elements of the unique CAST infrastructure (KWISP: Abrixas XRT and sun pointing capability of CAST, CAST-CAPP: high magnetic dipole field), while the InGrid detector exploits all of CAST´s features (Abrixas XRT, high magnetic dipole field, sun pointing). All three experiments within CAST have made significant progress in exploring these new approaches in 2016...

  4. Horizontal gene transfer in chromalveolates

    Directory of Open Access Journals (Sweden)

    Bhattacharya Debashish

    2007-09-01

    Full Text Available Abstract Background Horizontal gene transfer (HGT, the non-genealogical transfer of genetic material between different organisms, is considered a potentially important mechanism of genome evolution in eukaryotes. Using phylogenomic analyses of expressed sequence tag (EST data generated from a clonal cell line of a free living dinoflagellate alga Karenia brevis, we investigated the impact of HGT on genome evolution in unicellular chromalveolate protists. Results We identified 16 proteins that have originated in chromalveolates through ancient HGTs before the divergence of the genera Karenia and Karlodinium and one protein that was derived through a more recent HGT. Detailed analysis of the phylogeny and distribution of identified proteins demonstrates that eight have resulted from independent HGTs in several eukaryotic lineages. Conclusion Recurring intra- and interdomain gene exchange provides an important source of genetic novelty not only in parasitic taxa as previously demonstrated but as we show here, also in free-living protists. Investigating the tempo and mode of evolution of horizontally transferred genes in protists will therefore advance our understanding of mechanisms of adaptation in eukaryotes.

  5. Horizontal versus vertical plate motions

    Directory of Open Access Journals (Sweden)

    M. Cuffaro

    2006-07-01

    Full Text Available We review both present and past motions at major plate boundaries, which have the horizontal component in average 10 to 100 times faster (10–100 mm/yr than the vertical component (0.01–1 mm/yr in all geodynamic settings. The steady faster horizontal velocity of the lithosphere with respect to the upward or downward velocities at plate boundaries supports dominating tangential forces acting on plates. This suggests a passive role of plate boundaries with respect to far field forces determining the velocity of plates. The forces acting on the lithosphere can be subdivided in coupled and uncoupled, as a function of the shear at the lithosphere base. Higher the asthenosphere viscosity, more significant should be the coupled forces, i.e., the mantle drag and the trench suction. Lower the asthenosphere viscosity, more the effects of uncoupled forces might result determinant, i.e., the ridge push, the slab pull and the tidal drag. Although a combination of all forces acting on the lithosphere is likely, the decoupling between lithosphere and mantle suggests that a torque acts on the lithosphere independently of the mantle drag. Slab pull and ridge push are candidates for generating this torque, but, unlike these boundary forces, the advantage of the tidal drag is to be a volume force, acting simultaneously on the whole plates, and being the decoupling at the lithosphere base controlled by lateral variations in viscosity of the low-velocity layer.

  6. Gating of Permanent Molds for Aluminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings. Equipment and procedure for real time X-Ray radiography of molten aluminum flow into permanent molds have been developed. Other studies have been conducted using water flow and behavior of liquid aluminum in sand mold using real time photography. This investigation utilizes graphite molds transparent to X-Rays making it possible to observe the flow pattern through a number of vertically oriented grating systems. These have included systems that are choked at the base of a rounded vertical sprue and vertical gating systems with a variety of different ingates into the bottom of a mold cavity. These systems have also been changed to include gating systems with vertical and horizontal gate configurations. Several conclusions can be derived from this study. A sprue-well, as designed in these experiments, does not eliminate the vena contracta. Because of the swirling at the sprue-base, the circulating metal begins to push the entering metal stream toward the open runner mitigating the intended effect of the sprue-well. Improved designs of

  7. Squeeze Casting of Steel Weapon Components

    Science.gov (United States)

    1976-09-01

    equipment. The squeeze casting process also differs from rheo- casting.(10-12) Unlike the former, the rheocasting process (8) "Ferrous Die Casting...various phases of rheocasting . At least so far, the process has not been applied to fabrication of complex steel components of the type that are under

  8. Pressure distribution in centrifugal dental casting.

    Science.gov (United States)

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing.

  9. Prediction of Microporosity in Shrouded Impeller Castings

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  10. When Your Child Needs a Cast

    Science.gov (United States)

    ... 1- to 2-Year-Old When Your Child Needs a Cast KidsHealth > For Parents > When Your Child Needs a Cast Print A A A What's in ... A cast wraps around the broken area and needs to be removed by a doctor when the ...

  11. Metal casts showing the three-dimensional structure of the human inner ear were converted into jewelry.

    Science.gov (United States)

    Heywood, Peter

    2015-06-01

    This article describes a straightforward method for making metal casts of the human inner ear developed in 1937 by M. Wharton Young of Howard University College of Medicine. These casts were used to study anatomy, but there do not appear to be any published photographs of the casts. Inner ear casts converted into jewelry provide the only known images of this work. Later, Young studied the inner ear in living rhesus monkeys by injecting mercury into their membranous labyrinths. Young's investigations indicated a blind-ending perilymphatic sac that was not in continuity with the subarachnoid space.

  12. Effect of Substrate Movement Speed by Synchronous Rolling-casting Freeform Manufacturing for Metal on Microstructure and Mechanical Property of ZLl04 Aluminum Alloy Slurry

    Institute of Scientific and Technical Information of China (English)

    LUO Xiaoqiang; LI Zhengyang; CHEN Guangnan; XU Wanli; YAN Qingzhi

    2015-01-01

    Synchronous rolling-casting freeform manufacturing for Metal (SRCFMM) means that the refined liquid metal is continuously pressed out from the bottom of crucible. There is a horizontal movable plate beneath the outlet. The clearance between the outlet and the plate is about several hundred micrometers. SRCFMM, similar to additive manufacturing, implies layer by layer shaping and consolidation of feedstock to arbitrary conifgurations, normally using a computer controlled movable plate. The primary dendritic crystal is easily crushed by movement of substrate in the rolling-casting area. ZL104 was used as the test materials, determi-ning the control temperature by differential scanning thermal analysis (DSC), preparing a kind of samples by SR CFMM, then analyzing microstructures and mechanical property of the samples. Characteristics and distribution of the primary particles were assessed by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) and image analysis software. Mechanical property of the samples was assessed by vickers hardness. The results show that the samples fabricated by SRCFMM have uniform structures and good performances with the velocity of the substrate controlled about 10 cm/s and temperature at about 580℃.

  13. The CAST time projection chamber

    Science.gov (United States)

    Autiero, D.; Beltrán, B.; Carmona, J. M.; Cebrián, S.; Chesi, E.; Davenport, M.; Delattre, M.; Di Lella, L.; Formenti, F.; Irastorza, I. G.; Gómez, H.; Hasinoff, M.; Lakic, B.; Luzón, G.; Morales, J.; Musa, L.; Ortiz, A.; Placci, A.; Rodrigurez, A.; Ruz, J.; Villar, J. A.; Zioutas, K.

    2007-06-01

    One of the three x-ray detectors of the CERN Axion Solar Telescope (CAST) experiment searching for solar axions is a time projection chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity x-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is set to a safe level during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62%. Shielding has been installed around the detector, lowering the background level to 4.10 × 10-5 counts cm-2 s-1 keV-1 between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion photon coupling and mass.

  14. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅲ) 3.6 Solidification morphology of SG iron Solidification morphology refers to the description of change,distribution and interrelationship of the solidification structures such as graphite spheroids,austenite,eutectic cells,etc.[99

  15. Cern Axion Solar Telescope (CAST)

    CERN Multimedia

    2002-01-01

    The CERN Solar Axion Telescope, CAST, aims to shed light on a 30-year-old riddle of particle physics by detecting axions originating from the 15 million degree plasma in the Sun 's core. Axions were proposed as an extension to the Standard Model of particle physics to explain why CP violation is observed in weak but not strong interactions.

  16. Advanced Lost Foam Casting Technology

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah

    2000-11-30

    This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer

  17. CENTRIFUGAL CASTING OF ANTIFRICTION SILUMIN

    Directory of Open Access Journals (Sweden)

    V. Ju. Stetsenko

    2010-01-01

    Full Text Available It is shown that the way of centrifugal casting into water-cooled mould with vertical rotation axis enables to receive hollow slugs with diameter 100–250 mm, with height under 200 mm with wall thickness under 15 mm of antifriction silumin АК15М3, which will replace expensive antifriction bronze.

  18. Search for chameleons with CAST

    DEFF Research Database (Denmark)

    Anastassopoulos, V.; Arik, M.; Aune, S.

    2015-01-01

    energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βΥ≤1011...

  19. Tape casting of magnesium oxide.

    Energy Technology Data Exchange (ETDEWEB)

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  20. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅳ) 3.7 Segregation of SG iron The non-uniform distribution of solute elements during solidification results in the micro segregation of SG iron.As for the redistribution of elements in the phases of the solidification structure,there is no intrinsic difference between SG iron and grey iron[132].