Exposure testing of fasteners in preservative treated wood: Gravimetric corrosion rates and corrosion product analyses

Energy Technology Data Exchange (ETDEWEB)

Zelinka, Samuel L., E-mail: szelinka@fs.fed.u [USDA Forest Products Laboratory, One Gifford Pinchot Drive, Madison, WI 53726 (United States); Sichel, Rebecca J. [College of Engineering, University of Wisconsin, Madison, WI 53706 (United States); Stone, Donald S. [Department of Materials Science and Engineering, College of Engineering, University of Wisconsin, Madison, WI 53706 (United States)

2010-12-15

Research highlights: {yields} The composition of the corrosion products was similar for the nail head and shank. {yields} Reduced copper was not detected on any of the fasteners. {yields} Measured corrosion rates were between 1 and 35 {mu}m year{sup -1}. - Abstract: Research was conducted to determine the corrosion rates of metals in preservative treated wood and also understand the mechanism of metal corrosion in treated wood. Steel and hot-dip galvanized steel fasteners were embedded in wood treated with one of six preservative treatments and exposed to 27 {sup o}C at 100% relative humidity for 1 year. The corrosion rate was determined gravimetrically and the corrosion products were analyzed with scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. Although the accepted mechanism of corrosion in treated wood involves the reduction of cupric ions from the wood preservative, no reduced copper was found on the corrosion surfaces. The galvanized corrosion products contained sulfates, whereas the steel corrosion products consisted of iron oxides and hydroxides. The possible implications and limitations of this research on fasteners used in building applications are discussed.

Hot-wall corrosion testing of simulated high level nuclear waste

International Nuclear Information System (INIS)

Chandler, G.T.; Zapp, P.E.; Mickalonis, J.I.

1995-01-01

Three materials of construction for steam tubes used in the evaporation of high level radioactive waste were tested under heat flux conditions, referred to as hot-wall tests. The materials were type 304L stainless steel alloy C276, and alloy G3. Non-radioactive acidic and alkaline salt solutions containing halides and mercury simulated different high level waste solutions stored or processed at the United States Department of Energy's Savannah River Site. Alloy C276 was also tested for corrosion susceptibility under steady-state conditions. The nickel-based alloys C276 and G3 exhibited excellent corrosion resistance under the conditions studied. Alloy C276 was not susceptible to localized corrosion and had a corrosion rate of 0.01 mpy (0.25 μm/y) when exposed to acidic waste sludge and precipitate slurry at a hot-wall temperature of 150 degrees C. Type 304L was susceptible to localized corrosion under the same conditions. Alloy G3 had a corrosion rate of 0.1 mpy (2.5 μm/y) when exposed to caustic high level waste evaporator solution at a hot-wall temperature of 220 degrees C compared to 1.1 mpy (28.0 μ/y) for type 304L. Under extreme caustic conditions (45 weight percent sodium hydroxide) G3 had a corrosion rate of 0.1 mpy (2.5 μm/y) at a hot-wall temperature of 180 degrees C while type 304L had a high corrosion rate of 69.4 mpy (1.8 mm/y)

Potential for erosion corrosion of SRS high level waste tanks

International Nuclear Information System (INIS)

Zapp, P.E.

1994-01-01

SRS high-level radioactive waste tanks will not experience erosion corrosion to any significant degree during slurry pump operations. Erosion corrosion in carbon steel structures at reported pump discharge velocities is dominated by electrochemical (corrosion) processes. Interruption of those processes, as by the addition of corrosion inhibitors, sharply reduces the rate of metal loss from erosion corrosion. The well-inhibited SRS waste tanks have a near-zero general corrosion rate, and therefore will be essentially immune to erosion corrosion. The experimental data on carbon steel erosion corrosion most relevant to SRS operations was obtained at the Hanford Site on simulated Purex waste. A metal loss rate of 2.4 mils per year was measured at a temperature of 102 C and a slurry velocity comparable to calculated SRS slurry velocities on ground specimens of the same carbon steel used in SRS waste tanks. Based on these data and the much lower expected temperatures, the metal loss rate of SRS tanks under waste removal and processing conditions should be insignificant, i.e. less than 1 mil per year

The Effects of Corrosive Chemicals on Corrosion Rate of Steel Reinforcement Bars: I. Swamp Water

Directory of Open Access Journals (Sweden)

Sulistyoweni Widanarko

2010-10-01

Full Text Available Most of infrastructures using steel concrete to reinforce the strength of concrete. Steel concrete is so vulnerable to chemical compounds that can cause corrosion. It can happen due to the presence of chemical compounds in acid environment in low pH level. These chemical compounds are SO42-, Cl-, NO3-. There are many swamp area in Indonesia. The acid contents and the concentration of ion sulphate, chlorides, and nitrate are higher in the swamp water than in the ground water .The objective of this research was to find out the influence of corrosive chemicals in the swamp water to the steel concrete corrosion rate. There were two treatment used: (1 emerging ST 37 and ST 60 within 60 days in the 'polluted' swamp water, (2 moving the ST 37 up and down periodically in the ' polluted' swamp water. Three variation of 'polluted' swamp water were made by increasing the concentration of corrosive chemical up to 1X, 5X and 10X respectively. The corrosion rate was measured by using an Immersion Method. The result of Immersion test showed that chloride had the greatest influence to corrosion rate of ST 37 and ST 60 and followed by sulphate and Nitrate. Corrosion rate value for ST 37 is 24.29 mpy and for ST 60 is 22.76 mpy. By moving the sample up and down, the corrosion rate of ST 37 increase up to 37.59 mpy, and chloride still having the greatest influence, followed by sulphate and nitrate.

Corrosion studies on containment materials for vitrified high level nuclear waste

International Nuclear Information System (INIS)

Taylor, K.J.; Bland, I.D.; Marsh, G.P.

1984-01-01

The general corrosion of carbon steels buried in granite or bentonite beds and saturated with synthetic granitic ground water is investigated. Corrosion rates were measured after 170 and 470 days, and pitting corrosion after 200hrs and 300hrs. Experiments to measure corrosion rates due to radiolysis of γ-radiated argon-purged ground water were also carried out. Results support the feasibility of using carbon steel packs for isolating high-level wastes for 500-1000 yrs. (U.K.)

The corrosion behavior of hafnium in high-temperature-water environments

Energy Technology Data Exchange (ETDEWEB)

Rishel, D.M.; Smee, J.D.; Kammenzind, B.F.

1999-10-01

The high-temperature-water corrosion performance of hafnium is evaluated. Corrosion kinetic data are used to develop correlations that are a function of time and temperature. The evaluation is based on corrosion tests conducted in out-of-pile autoclaves and in out-of-flux locations of the Advanced Test Reactor (ATR) at temperatures ranging from 288 to 360 C. Similar to the corrosion behavior of unalloyed zirconium, the high-temperature-water corrosion response of hafnium exhibits three corrosion regimes: pretransition, posttransition, and spalling. In the pretransition regime, cubic corrosion kinetics are exhibited, whereas in the posttransition regime, linear corrosion kinetics are exhibited. Because of the scatter in the spalling regime data, it is not reasonable to use a best fit of the data to describe spalling regime corrosion. Data also show that neutron irradiation does not alter the corrosion performance of hafnium. Finally, the data illustrate that the corrosion rate of hafnium is significantly less than that of Zircaloy-2 and Zircaloy-4.

A novel high-strength and highly corrosive biodegradable Fe-Pd alloy: Structural, mechanical and in vitro corrosion and cytotoxicity study.

Science.gov (United States)

Čapek, Jaroslav; Msallamová, Šárka; Jablonská, Eva; Lipov, Jan; Vojtěch, Dalibor

2017-10-01

Recently, iron-based materials have been considered as candidates for the fabrication of biodegradable load-bearing implants. Alloying with palladium has been found to be a suitable approach to enhance the insufficient corrosion rate of iron-based alloys. In this work, we have extensively compared the microstructure, the mechanical and corrosion properties, and the cytotoxicity of an FePd2 (wt%) alloy prepared by three different routes - casting, mechanical alloying and spark plasma sintering (SPS), and mechanical alloying and the space holder technique (SHT). The properties of the FePd2 (wt%) were compared with pure Fe prepared in the same processes. The preparation route significantly influenced the material properties. Materials prepared by SPS possessed the highest values of mechanical properties (CYS~750-850MPa) and higher corrosion rates than the casted materials. Materials prepared by SHT contained approximately 60% porosity; therefore, their mechanical properties reached the lowest values, and they had the highest corrosion rates, approximately 0.7-1.2mm/a. Highly porous FePd2 was tested in vitro according to the ISO 10993-5 standard using L929 cells, and two-fold diluted extracts showed acceptable cytocompatibility. In general, alloying with Pd enhanced both mechanical properties and corrosion rates and did not decrease the cytocompatibility of the studied materials. Copyright © 2017 Elsevier B.V. All rights reserved.

Corrosion rate of nuclear glass in saturated media

International Nuclear Information System (INIS)

Fillet, S.; Vernaz, E.; Nogues, J.L.; Jacquet-Francillon, N.

1986-01-01

Leaching experiments under a static mode have shown that, after a given time, the concentration of the solubilized elements reaches an apparent steady state which can be detected by a plateau in the curve of cumulated leach rates vs time. Since the real slope of this plateau is a key datum to modernize the source term, works related to the evaluation of this slope and based on a statistical approach have been necessary. Twelve static leaching experiments carried out for one year at 90 0 C were scrutinized. Various glasses, both active and nonactive, akin to the LWR French reference glass were involved. Previously, an abnormally high corrosion rate had been found after 12 months of testing. This feature could have been interpreted as a further leaching step occuring after the plateau period. The corrosion rates at 90 0 C with deionized water are compared to those gained from integral tests at 90 0 C

Corrosion of high-density sintered tungsten alloys

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1989-01-01

In comparative corrosion tests, the corrosion resistance of an Australian tungsten alloy (95% W, 3.5% Ni, 1.5% Fe) was found to be superior to three other tungsten alloys and, under certain conditions, even more corrosion-resistant than pure tungsten. Corrosion resistance was evaluated after immersion in both distilled water and 5% sodium chloride solutions, and in cyclic humidity and salt mist environments. For all but the Australian alloy, the rate of corrosion in sodium chloride solution was markedly less than that in distilated water. In all cases, alloys containing copper had the greatest corrosion rates. Corrosion mechanisms were investigated using a scanning electron microscope, analysis of corrosion products and galvanic corrosion studies. For the alloys, corrosion was attributed primarily to a galvanic reaction. Whether the tungsten or binder phase of the alloy became anodic, and thus was attacked preferentially, depended upon alloy composition and corrosion environment. 16 refs., 4 tabs., 4 figs

Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

International Nuclear Information System (INIS)

Stoulil, J.; Kaňok, J.; Kouřil, M.; Parschová, H.; Novák, P.

2013-01-01

Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible

Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

Energy Technology Data Exchange (ETDEWEB)

Stoulil, J., E-mail: jan.stoulil@vscht.cz [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic); Kaňok, J.; Kouřil, M. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic); Parschová, H. [Department of Power Engineering, Institute of Chemical Technology, Prague (Czech Republic); Novák, P. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic)

2013-11-15

Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible.

Corrosion of high-density sintered tungsten alloys. Part 2

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1988-12-01

The behaviour of four high-density sintered tungsten alloys has been evluated and compared with that of pure tungsten. Rates of corrosion during the cyclic humidity and the salt mist tests were ascertained from weight loss measurements. Insight into the corrosion mechanism was gained from the nature of the corrosion products and an examination of the corroded surfaces. In the tests, the alloy 95% W, 2.5% Ni, 1.5% Fe was the most corrosion resistant. The data showed that copper as an alloying element accelerates corrosion of tungsten alloys. Both attack on the tungsten particles and the binder phase were observed together with tungsten grain loss. 6 refs., 3 tabs.,

Detrimental role of hydrogen on the corrosion rate of zirconium alloys

International Nuclear Information System (INIS)

Blat, M.; Noel, D.

1996-01-01

Recent studies have suggested that hydride precipitation at the metal/oxide interface could play a detrimental role on the waterside corrosion rate. Nevertheless, the mechanism of that detrimental role is not completely understood, and two hypotheses were investigated to understand the mechanism that controls the role of the hydrides. The first hypothesis is based on a mechanical effect: the hydrides precipitate at the metal/oxide interface and destroy the physical integrity of the barrier oxide layer. The second hypothesis is a modification of the transport properties of the oxide grown on the hydrided metal. The detrimental role of hydrides on the corrosion rate was studied by charging unirradiated Zircaloy-4 cladding material with hydrogen to a level higher than the limit of solubility at 400 C. Both gaseous and cathodic charging techniques were used. Static corrosion tests were carried out in autoclave with steam at 400 C on an as-received and hydrided sample. The detrimental role of hydrides is confirmed from the post-transition corrosion rate, and that effect is more significant for high cathodic charging. The results of the metallurgical examinations are discussed to provide an understanding of the mechanism. No relationship between hydrides, physical defects in the oxide, and local corrosion rate enhancement was found. Therefore, the results do not support the hypothesis of a mechanical effect at the scale of the performed examinations, but more detailed work is required to confirm this

Pitting corrosion resistance of high alloy OCTG in ferric chloride solution

International Nuclear Information System (INIS)

Masamura, K.; Yamamoto, S.; Matsushima, I.

1986-01-01

The effects of alloying elements and precipitated phases on the corrosion rate of high alloy OCTG in the ferric chloride solution have been evaluated. The corrosion rate of Fe-Cr-Ni-Mo alloys without precipitated phases, e.g. carbides and sigma phase, can be estimated from the composition using the following equation: log(C.R.)=-0.144xPRE-7690/(273+T)+28.6 where C.R. is the corrosion rate in g/m/sup 2//hr; PRE is Cr+3Mo+16N in percent and T is the test temperature in 0 C. The activation energies of the ferric chloride test are almost the same regardless of PRE or Ni content when no detrimental phase precipitates. When carbides or the sigma phase precipitate, the corrosion rate is higher and the activation energy is lowered. This suggests that secondary phases give preferential sites for initiation of pitting corrosion

Corrosion of Zircaloy-clad fuel rods in high-temperature PWRs: Measurement of waterside corrosion in North Anna Unit 1

International Nuclear Information System (INIS)

Balfour, M.G.; Kilp, G.R.; Comstock, R.J.; McAtee, K.R.; Thornburg, D.R.

1992-03-01

Twenty-four peripheral rods and two interior rods from North Anna Unit 1, End-of-Cycle 7, were measured at poolside for waterside corrosion on four-cycle Region 6 assemblies F35 and F66, with rod average burnups of 60 GWD/MTU. Similar measurements were obtained on 24 two-cycle fuel rods from Region 8A assemblies H02 and H10 with average burnups of about 40 GWD/MTU. The Region 6 peripheral rods had been corrosion measured previously after three cycles, at 45 GWD/MTU average burnup. The four-cycle Region 6 fuel rods showed high corrosion, compared to only intermediate corrosion level after three cycles. The accelerated corrosion rate in the fourth cycle was accompanied by extensive laminar cracking and spalling of the oxide film in the thickest regions. The peak corrosion of the two-cycle region 8A rods was 32 μm to 53 μm, with some isolated incipient oxide spalling. In conjunction with the in-reactor corrosion measurements, extensive characterization tests plus long-term autoclave corrosion tests were performed on archive samples of the three major tubing lots represented in the North Anna measurements. The autoclave tests generally showed the same ordering of corrosion by tubing lot as in the reactor; the chief difference between the archive tubing samples was a lower tin content (1.38 percent) for the lot with the lowest corrosion rate compared with a higher tin content (1.58) for the lot with the highest corrosion rate. There was no indication in the autoclave tests of an accelerated rate of corrosion as observed in the reactor

Galvanic corrosion evaluation of high activity nuclear waste container metals components

International Nuclear Information System (INIS)

Semino, C.J.

1990-04-01

The final disposal container for vitrified high-level waste is assumed to have three metallic layers: a stainless steel inner layer, and external one of a metal to be selected and a thick lead layer (10 cm) in the middle. As design limit, the container shall act as an engineering barrier, granting the isolation of the radionuclides for approximately 1000 years. Preliminary titanium-lead galvanic couple tests showed that titanium behaved always as a cathode in the galvanic couple, promoting the galvanic corrosion of lead. This corrosion study focused on the behaviour of lead-AISI 304 stainless steel and lead-carbon steel (SAE 1010 and 1020) galvanic couples with different area relationships, temperature and media composition. High purity lead (99,999%) and commercial lead (99,9%) were used for galvanic couples tests. Tests were performed at 75, 50, 45 and 40 deg. C. Test solution was either synthetic groundwater, a suspension of 10% bentonite in groundwater, or synthetic sea water. The synthetic sea water was used at 100, 50 and 25% concentration by dilution with distilled water. Tests with lead-304 stainless steel galvanic couples showed that lead always behaves as an anode, corroding preferentially. Very low lead corrosion rates were found in lead-carbon steel galvanic couple in 10% bentonite suspension in synthetic groundwater test at 75 deg. C. An increase of carbon content in steel has very little influence on steel corrosion rate. Commercial lead has a higher corrosion rate and presented a more pronounced attack than high purity lead. Its corrosion rate is at least twice when lead-carbon steel area relationship increases from 1:10 to 1:40. There are higher steel corrosion rates in sea water than in groundwater. Lead behaves as a cathode to the end of the test. 8 refs, 85 figs, 10 tabs

High temperature corrosion of metals

International Nuclear Information System (INIS)

Quadakkers, W.J.; Schuster, H.; Ennis, P.J.

1988-08-01

This paper covers three main topics: 1. high temperature oxidation of metals and alloys, 2. corrosion in sulfur containing environments and 3. structural changes caused by corrosion. The following 21 subjects are discussed: Influence of implanted yttrium and lanthanum on the oxidation behaviour of beta-NiA1; influence of reactive elements on the adherence and protective properties of alumina scales; problems related to the application of very fine markers in studying the mechanism of thin scale formation; oxidation behaviour of chromia forming Co-Cr-Al alloys with or without reactive element additions; growth and properties of chromia-scales on high-temperature alloys; quantification of the depletion zone in high temperature alloys after oxidation in process gas; effects of HC1 and of N2 in the oxidation of Fe-20Cr; investigation under nuclear safety aspects of Zircaloy-4 oxidation kinetics at high temperatures in air; on the sulfide corrosion of metallic materials; high temperature sulfide corrosion of Mn, Nb and Nb-Si alloys; corrosion behaviour or NiCrAl-based alloys in air and air-SO2 gas mixtures; sulfidation of cobalt at high temperatures; preoxidation for sulfidation protection; fireside corrosion and application of additives in electric utility boilers; transport properties of scales with complex defect structures; observations of whiskers and pyramids during high temperature corrosion of iron in SO2; corrosion and creep of alloy 800H under simulated coal gasification conditions; microstructural changes of HK 40 cast alloy caused by exploitation in tubes in steam reformer installation; microstructural changes during exposure in corrosive environments and their effect on mechanical properties; coatings against carburization; mathematical modeling of carbon diffusion and carbide precipitation in Ni-Cr-based alloys. (MM)

Corrosion of Nickel-Based Alloys in Ultra-High Temperature Heat Transfer Fluid

Science.gov (United States)

Wang, Tao; Reddy, Ramana G.

2017-03-01

MgCl2-KCl binary system has been proposed to be used as high temperature reactor coolant. Due to its relatively low melting point, good heat capacity and excellent thermal stability, this system can also be used in high operation temperature concentrating solar power generation system as heat transfer fluid (HTF). The corrosion behaviors of nickel based alloys in MgCl2-KCl molten salt system at 1,000 °C were determined based on long-term isothermal dipping test. After 500 h exposure tests under strictly maintained high purity argon gas atmosphere, the weight loss and corrosion rate analysis were conducted. Among all the tested samples, Ni-201 demonstrated the lowest corrosion rate due to the excellent resistance of Ni to high temperature element dissolution. Detailed surface topography and corrosion mechanisms were also determined by using scanning electron microscopy (SEM) equipped with energy dispersive spectrometer (EDS).

Corrosion of silicon nitride in high temperature alkaline solutions

Energy Technology Data Exchange (ETDEWEB)

Qiu, Liyan, E-mail: liyan.qiu@cnl.ca; Guzonas, Dave A.; Qian, Jing

2016-08-01

The corrosion of silicon nitride (Si{sub 3}N{sub 4}) in alkaline solutions was studied at temperatures from 60 to 300 °C. Si{sub 3}N{sub 4} experienced significant corrosion above 100 °C. The release rates of silicon and nitrogen follow zero order reaction kinetics and increase with increasing temperature. The molar ratio of dissolved silicon and nitrogen species in the high temperature solutions is the same as that in the solid phase (congruent dissolution). The activation energy for silicon and nitrogen release rates is 75 kJ/mol which agrees well with that of silica dissolution. At 300 °C, the release of aluminum is observed and follows first order reaction kinetics while other minor constituents including Ti and Y are highly enriched on the corrosion films due to the low solubility of their oxides.

Evaluation of corrosion inhibitors for high temperature decontamination applications

International Nuclear Information System (INIS)

Sathyaseelan, V.S.; Rufus, A.L.; Velmurugan, S.

2015-01-01

Normally, chemical decontamination of coolant systems of nuclear power reactors is carried out at temperatures less than 90 °C. At these temperatures, though magnetite dissolves effectively, the rate of dissolution of chromium and nickel containing oxides formed over stainless steel and other non-carbon steel coolant system surfaces is not that appreciable. A high temperature dissolution process using 5 mM NTA at 160 °C developed earlier by us was very effective in dissolving the oxides such as ferrites and chromites. However, the corrosion of structural materials such as carbon steel (CS) and stainless steel (SS) also increased beyond the acceptable limits at elevated temperatures. Hence, the control of base metal corrosion during the high temperature decontamination process is very important. In view of this, it was felt essential to investigate and develop a suitable inhibitor to reduce the corrosion that can take place on coolant structural material surfaces during the high temperature decontamination applications with weak organic acids. Three commercial inhibitors viz., Philmplus 5K655, Prosel PC 2116 and Ferroqest were evaluated at ambient and at 160 °C temperature in NTA formulation. Preliminary evaluation of these corrosion inhibitors carried out using electrochemical techniques showed maximum corrosion inhibition efficiency for Philmplus. Hence, it was used for high temperature applications. A concentration of 500 ppm was found to be optimum at 160 °C and at this concentration it showed an inhibition efficiency of 62% for CS. High temperature dissolution of oxides such as Fe 3 O 4 and NiFe 2 O 4 , which are relevant to nuclear reactors, was also carried out and the rate of dissolution observed was less in the presence of Philmplus. Studies were also carried out to evaluate hydrazine as a corrosion inhibitor for high temperature applications. The results revealed that for CS inhibition efficiency of hydrazine is comparable to that of Philmplus, while

Controlling corrosion rate of Magnesium alloy using powder mixed electrical discharge machining

Science.gov (United States)

Razak, M. A.; Rani, A. M. A.; Saad, N. M.; Littlefair, G.; Aliyu, A. A.

2018-04-01

Biomedical implant can be divided into permanent and temporary employment. The duration of a temporary implant applied to children and adult is different due to different bone healing rate among the children and adult. Magnesium and its alloys are compatible for the biodegradable implanting application. Nevertheless, it is difficult to control the degradation rate of magnesium alloy to suit the application on both the children and adult. Powder mixed electrical discharge machining (PM-EDM) method, a modified EDM process, has high capability to improve the EDM process efficiency and machined surface quality. The objective of this paper is to establish a formula to control the degradation rate of magnesium alloy using the PM-EDM method. The different corrosion rate of machined surface is hypothesized to be obtained by having different combinations of PM-EDM operation inputs. PM-EDM experiments are conducted using an opened-loop PM-EDM system and the in-vitro corrosion tests are carried out on the machined surface of each specimen. There are four operation inputs investigated in this study which are zinc powder concentration, peak current, pulse on-time and pulse off-time. The results indicate that zinc powder concentration is significantly affecting the response with 2 g/l of zinc powder concentration obtaining the lowest corrosion rate. The high localized temperature at the cutting zone in spark erosion process causes some of the zinc particles get deposited on the machined surface, hence improving the surface characteristics. The suspended zinc particles in the dielectric fluid have also improve the sparking efficiency and the uniformity of sparks distribution. From the statistical analysis, a formula was developed to control the corrosion rate of magnesium alloy within the range from 0.000183 mm/year to 0.001528 mm/year.

Corrosion product identification and relative rates of corrosion of candidate metals in an irradiated air-steam environment

International Nuclear Information System (INIS)

Reed, D.T.; Swayambunathan, V.; Tani, B.S.; Van Konynenburg, R.A.

1989-01-01

Previously reported work by others indicates that dicopper trihydroxide nitrate, Cu 2 NO 3 (OH) 3 , forms on copper and copper alloys subjected to irradiated moist air near room temperature. We have performed experiments over a range of temperature and humidity, and have found that this species is formed at temperatures up to at least 150 degree C if low to intermediate relative humidities are present. At 150 degree C and 100% relative humidity, only Cu 2 O and CuO were observed. The relative general corrosion rates of the copper materials tested in 1-month experiments at dose rates of 0.7 and 2.0 kGy/h were Cu > 70/30 Cu--Ni > Al-bronze. High-nickel alloy 825 showed no observable corrosion. 29 refs., 4 tabs

Corrosion rate transients observed by linear polarization techniques at Zr-1%Nb alloy

International Nuclear Information System (INIS)

Beran, J.; Cerny, K.

1997-01-01

Momentary corrosion rate of Zr-1%Nb alloy during nonisothermal autoclave experiments at temperature up to 328 deg. C in various solutions was determined by T/R p values (T - absolute temperature, R p - polarization resistance), multiplied by temperature independent conversion factor. This factor was found by comparison of conventional corrosion loss evaluation with electrochemical measurements. Corrosion rate transients in boric acid solutions and in lithium hydroxide differed significantly. Great differences were also found in stabilized corrosion rates at the end of experiments. Temperature irregularities caused considerable changes in corrosion rate. (author). 5 refs, 5 figs, 1 tab

Corrosion rate transients observed by linear polarization techniques at Zr-1%Nb alloy

Energy Technology Data Exchange (ETDEWEB)

Beran, J; Cerny, K [ZJS SKODA plc., Pelzen (Czech Republic)

1997-02-01

Momentary corrosion rate of Zr-1%Nb alloy during nonisothermal autoclave experiments at temperature up to 328 deg. C in various solutions was determined by T/R{sub p} values (T - absolute temperature, R{sub p}- polarization resistance), multiplied by temperature independent conversion factor. This factor was found by comparison of conventional corrosion loss evaluation with electrochemical measurements. Corrosion rate transients in boric acid solutions and in lithium hydroxide differed significantly. Great differences were also found in stabilized corrosion rates at the end of experiments. Temperature irregularities caused considerable changes in corrosion rate. (author). 5 refs, 5 figs, 1 tab.

A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

International Nuclear Information System (INIS)

Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

2007-01-01

The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe 49.7 Cr 17.7 Mn 1.9 Mo 7.4 W 1.6 B 15.2 C 3.8 Si 2.4 ) is discussed here. (authors)

Conditions for testing the corrosion rates of ceramics in coal gasification systems

Energy Technology Data Exchange (ETDEWEB)

Hurley, J.P.; Nowok, J.W. [Univ. of North Dakota, Grand Forks, ND (United States)

1996-08-01

Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

Effect of temperature on corrosion of steels in high purity water

International Nuclear Information System (INIS)

Honda, Takashi; Kashimura, Eiji; Ohashi, Kenya; Furutani, Yasumasa; Ohsumi, Katsumi; Aizawa, Motohiro; Matsubayashi, Hideo.

1987-01-01

Effect of temperature on corrosion behavior of steels was evaluated in the range of 150 - 300 deg C in high purity water containing about 200 ppb oxygen. The exposure tests were carried out in actual and simulated reactor water of BWR plants. Through X-ray diffractometry, SIMS, XPS and chemical analyses, it was clarified that the chemical composition and morphology of oxide films formed on austenitic stainless steel changed above about 250 deg C. Chromium dissolved easily through corrosion above this temperature, and the oxide films primarily consisted of spinel type oxides containing high concentration of nickel. Further, as the protectivety of oxide films increased with temperature, the corrosion rate had a peak around 250 deg C after a long exposure period. A major phase of oxide films on carbon steel was magnetite in the whole temperature range. However, as the oxide films formed at high temperatures had very compact structures, the effect of temperature on the corrosion rate was similar to that observed on stainless steel. (author)

Monitoring of corrosion rates of Fe-Cu alloys under wet/dry condition in weakly alkaline environments

International Nuclear Information System (INIS)

Kim, Je Kyoung; Nishikata, Atsushi; Tsuru, Tooru

2002-01-01

When the steel, containing scrap elements like copper, is used as reinforcing steel bars for concrete, the steel is exposed to alkaline environments. in this study, AC impedance technique has been applied to the monitoring of corrosion rates of iron and several Fe-Cu (0.4, 10wt%) alloys in a wet-dry cycle condition. The wet-dry cycle was conducted by exposure to alternate conditions of 1 hour-immersion in a simulated pH10 concrete solution (Ca(OH) 2 ) containing 0.01M NaCl and 3 hour-drying at 298K and 50%RH. The corrosion rate of the iron is greatly accelerated by the wet-dry cycles. Because the active FeOOH species, which are produced by the oxidation of Fe(II, III)oxide in air during drying, act as very strong oxidants to the corrosion in the wet condition. As the drying progresses, iron shows a large increase in the corrosion rate and a small shift of the corrosion potential to the positive values. This can be explained by acceleration of oxygen transport through the thin electrolyte layer In contrast to iron, the Fe-Cu alloys show low corrosion rates and the high corrosion potentials in whole cycles

Corrosion and failure processes in high-level waste tanks

International Nuclear Information System (INIS)

Mahidhara, R.K.; Elleman, T.S.; Murty, K.L.

1992-11-01

A large amount of radioactive waste has been stored safely at the Savannah River and Hanford sites over the past 46 years. The aim of this report is to review the experimental corrosion studies at Savannah River and Hanford with the intention of identifying the types and rates of corrosion encountered and indicate how these data contribute to tank failure predictions. The compositions of the High-Level Wastes, mild steels used in the construction of the waste tanks and degradation-modes particularly stress corrosion cracking and pitting are discussed. Current concerns at the Hanford Site are highlighted

Materials corrosion and protection at high temperatures

International Nuclear Information System (INIS)

Balbaud, F.; Desgranges, Clara; Martinelli, Laure; Rouillard, Fabien; Duhamel, Cecile; Marchetti, Loic; Perrin, Stephane; Molins, Regine; Chevalier, S.; Heintz, O.; David, N.; Fiorani, J.M.; Vilasi, M.; Wouters, Y.; Galerie, A.; Mangelinck, D.; Viguier, B.; Monceau, D.; Soustelle, M.; Pijolat, M.; Favergeon, J.; Brancherie, D.; Moulin, G.; Dawi, K.; Wolski, K.; Barnier, V.; Rebillat, F.; Lavigne, O.; Brossard, J.M.; Ropital, F.; Mougin, J.

2011-01-01

This book was made from the lectures given in 2010 at the thematic school on 'materials corrosion and protection at high temperatures'. It gathers the contributions from scientists and engineers coming from various communities and presents a state-of-the-art of the scientific and technological developments concerning the behaviour of materials at high temperature, in aggressive environments and in various domains (aerospace, nuclear, energy valorization, and chemical industries). It supplies pedagogical tools to grasp high temperature corrosion thanks to the understanding of oxidation mechanisms. It proposes some protection solutions for materials and structures. Content: 1 - corrosion costs; macro-economical and metallurgical approach; 2 - basic concepts of thermo-chemistry; 3 - introduction to the Calphad (calculation of phase diagrams) method; 4 - use of the thermodynamic tool: application to pack-cementation; 5 - elements of crystallography and of real solids description; 6 - diffusion in solids; 7 - notions of mechanics inside crystals; 8 - high temperature corrosion: phenomena, models, simulations; 9 - pseudo-stationary regime in heterogeneous kinetics; 10 - nucleation, growth and kinetic models; 11 - test experiments in heterogeneous kinetics; 12 - mechanical aspects of metal/oxide systems; 13 - coupling phenomena in high temperature oxidation; 14 - other corrosion types; 15 - methods of oxidized surfaces analysis at micro- and nano-scales; 16 - use of SIMS in the study of high temperature corrosion of metals and alloys; 17 - oxidation of ceramics and of ceramic matrix composite materials; 18 - protective coatings against corrosion and oxidation; 19 - high temperature corrosion in the 4. generation of nuclear reactor systems; 20 - heat exchangers corrosion in municipal waste energy valorization facilities; 21 - high temperature corrosion in oil refining and petrochemistry; 22 - high temperature corrosion in new energies industry. (J.S.)

Effect Mo Addition on Corrosion Property and Sulfide Stress Cracking Susceptibility of High Strength Low Alloy Steels

International Nuclear Information System (INIS)

Lee, Woo Yong; Koh, Seong Ung; Kim, Kyoo Young

2005-01-01

The purpose of this work is to understand the effect of Mo addition on SSC susceptibility of high strength low alloy steels in terms of microstructure and corrosion property. Materials used in this study are high strength low alloy (HSLA) steels with carbon content of 0.04wt% and Mo content varying from 0.1 to 0.3wt%. The corrosion property of steels was evaluated by immersion test in NACE-TM01-77 solution A and by analyzing the growth behavior of surface corrosion products. SSC resistance of steels was evaluated using constant load test. Electrochemical test was performed to investigate initial corrosion rate. Addition of Mo increased corrosion rate of steels by enhancing the porosity of surface corrosion products. however, corrosion rate was not directly related to SSC susceptibility of steels

Recorded corrosion rates on copper electrodes in the Prototype Repository at the Aespoe HRL

Energy Technology Data Exchange (ETDEWEB)

Rosborg, Bo [Rosborg Consulting, Nykoeping (Sweden)

2013-04-15

Real-time corrosion monitoring by means of electrochemical methods has been applied in an effort to measure corrosion rates of pure copper in the Prototype Repository at the Aspo Hard Rock Laboratory. Copper electrodes were installed in bentonite blocks on top of the electrically heated copper canisters in two deposition holes (dh). Three nominally identical cylindrical copper electrodes were installed in dh 1 and another three in dh 5 a few days before the heat was turned on to the canisters in September 2001 and in May 2003 respectively. The temperature of the copper electrodes has been around 30 deg C in dh 1 and somewhat below 35 deg C in dh 5. Real-time corrosion monitoring for both electrode setups was first applied in January 2004, and then periodically in 2005, 2006, 2008, and most recently in the end of 2010 just before work to open the outer section of the Prototype Repository was started. The recorded corrosion rates fall below 1.3 {mu}m/year (using a default value of n=2 in the software to convert the corrosion current density to a penetration rate by means of Faraday's law, and with no correction applied for the used measuring frequency of 0.01 Hz; also disregarding highly scattered data obtained for the copper electrodes in dh 1 during 2010). While the recorded rates on the electrodes in dh 5 first increased from about 0.2 {mu}m/year in 2004 up to a maximum of 1.3 {mu}m/year a year later (the drainage of the inner and outer sections was temporary closed in the end of 2004), and then gradually decreased to 0.7 {mu}m/year in the end of 2010, the recorded rates on the electrodes in dh 1 show a quite different picture. The recorded rates fall in the range 0.4-0.7 {mu}m/year and do not reflect any obvious decrease. However, it is anticipated that a similar time dependence as observed for the electrodes in dh 5 could have been present early on in the exposure; the electrodes were installed in 2001 but the first measurements were performed in 2004. Also

Recorded corrosion rates on copper electrodes in the Prototype Repository at the Aespoe HRL

International Nuclear Information System (INIS)

Rosborg, Bo

2013-04-01

Real-time corrosion monitoring by means of electrochemical methods has been applied in an effort to measure corrosion rates of pure copper in the Prototype Repository at the Aspo Hard Rock Laboratory. Copper electrodes were installed in bentonite blocks on top of the electrically heated copper canisters in two deposition holes (dh). Three nominally identical cylindrical copper electrodes were installed in dh 1 and another three in dh 5 a few days before the heat was turned on to the canisters in September 2001 and in May 2003 respectively. The temperature of the copper electrodes has been around 30 deg C in dh 1 and somewhat below 35 deg C in dh 5. Real-time corrosion monitoring for both electrode setups was first applied in January 2004, and then periodically in 2005, 2006, 2008, and most recently in the end of 2010 just before work to open the outer section of the Prototype Repository was started. The recorded corrosion rates fall below 1.3 μm/year (using a default value of n=2 in the software to convert the corrosion current density to a penetration rate by means of Faraday's law, and with no correction applied for the used measuring frequency of 0.01 Hz; also disregarding highly scattered data obtained for the copper electrodes in dh 1 during 2010). While the recorded rates on the electrodes in dh 5 first increased from about 0.2 μm/year in 2004 up to a maximum of 1.3 μm/year a year later (the drainage of the inner and outer sections was temporary closed in the end of 2004), and then gradually decreased to 0.7 μm/year in the end of 2010, the recorded rates on the electrodes in dh 1 show a quite different picture. The recorded rates fall in the range 0.4-0.7 μm/year and do not reflect any obvious decrease. However, it is anticipated that a similar time dependence as observed for the electrodes in dh 5 could have been present early on in the exposure; the electrodes were installed in 2001 but the first measurements were performed in 2004. Also, saturation of

Mechanical behavior of precipitation hardenable steels exposed to highly corrosive environment

Science.gov (United States)

Rosa, Ferdinand

1994-01-01

Unexpected occurrences of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15 - 5 PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a 3.5 percent NaCl aqueous solution. The material selected for the study was 15 - 5 PH steel in the H 900 condition. The Slow Strain Rate technique was used to test the metallic specimens.

The corrosion rate of copper in a bentonite test package measured with electric resistance sensors

Energy Technology Data Exchange (ETDEWEB)

Rosborg, Bo [Division of Surface and Corrosion Science, KTH, Stockholm (Sweden); Kosec, Tadeja; Kranjc, Andrej; Kuhar, Viljem; Legat, Andraz [Slovenian National Building and Civil Engineering Institute, Ljubljana (Slovenia)

2012-12-15

LOT1 test parcel A2 was exposed for six years in the Aespoe Hard Rock Laboratory, which offers a realistic environment for the conditions that will prevail in a deep repository for high-level radioactive waste disposal in Sweden. The test parcel contained copper electrodes for real-time corrosion monitoring in bentonite ring 36, where the temperature was 24 deg C, and copper coupons in bentonite rings 22 and 30, where the temperature was higher. After retrieval of the test parcel in January 2006, a bentonite test package consisting of bentonite rings 35 - 37 was placed in a container and sealed with a thick layer of paraffin. Later the same year new copper electrodes were installed in the test package. In January 2007 electric resistance (ER) sensors of pure copper with a thickness of 35 {mu}m were also installed in the test package mainly to facilitate the interpretation of the results from the real-time corrosion monitoring with electrochemical techniques. The ER measurements have shown that the corrosion rate of pure copper exposed in an oxic bentonite/ saline groundwater environment at room temperate decreases slowly with time to low but measurable values. The corrosion rates estimated from the regularly performed EIS measurements replicate the ER data. Thus, for this oxic environment in which copper acquires corrosion potentials of the order of 200 mV (SHE) or higher, electrochemical measurements provide believable data. Comparing the recorded ER data with an estimate of the average corrosion rate based on comparing cross-sections from exposed and protected sensor elements, it is obvious that the former overestimates the actual corrosion rate, which is understandable. It seems as if electrochemical measurements can provide a better estimate of the corrosion rate; however, this is quite dependent on the use of proper measuring frequencies and evaluation methods. In this respect ER measurements are more reliable. It has been shown that real-time corrosion

The corrosion rate of copper in a bentonite test package measured with electric resistance sensors

International Nuclear Information System (INIS)

Rosborg, Bo; Kosec, Tadeja; Kranjc, Andrej; Kuhar, Viljem; Legat, Andraz

2012-12-01

LOT1 test parcel A2 was exposed for six years in the Aespoe Hard Rock Laboratory, which offers a realistic environment for the conditions that will prevail in a deep repository for high-level radioactive waste disposal in Sweden. The test parcel contained copper electrodes for real-time corrosion monitoring in bentonite ring 36, where the temperature was 24 deg C, and copper coupons in bentonite rings 22 and 30, where the temperature was higher. After retrieval of the test parcel in January 2006, a bentonite test package consisting of bentonite rings 35 - 37 was placed in a container and sealed with a thick layer of paraffin. Later the same year new copper electrodes were installed in the test package. In January 2007 electric resistance (ER) sensors of pure copper with a thickness of 35 μm were also installed in the test package mainly to facilitate the interpretation of the results from the real-time corrosion monitoring with electrochemical techniques. The ER measurements have shown that the corrosion rate of pure copper exposed in an oxic bentonite/ saline groundwater environment at room temperate decreases slowly with time to low but measurable values. The corrosion rates estimated from the regularly performed EIS measurements replicate the ER data. Thus, for this oxic environment in which copper acquires corrosion potentials of the order of 200 mV (SHE) or higher, electrochemical measurements provide believable data. Comparing the recorded ER data with an estimate of the average corrosion rate based on comparing cross-sections from exposed and protected sensor elements, it is obvious that the former overestimates the actual corrosion rate, which is understandable. It seems as if electrochemical measurements can provide a better estimate of the corrosion rate; however, this is quite dependent on the use of proper measuring frequencies and evaluation methods. In this respect ER measurements are more reliable. It has been shown that real-time corrosion

Corrosion measurements on apt prototypic materials in the Lansce high-power proton beam and applicability to other systems

International Nuclear Information System (INIS)

Lillard, R.S.; Gac, F.D.; James, M.R.; Maloy, S.A.; Paciotti, M.A.; Waters, L.S.; Willcutt, G.J.; Chandler, G.T.; Ferguson, P.D.

2003-01-01

The corrosion rates of several corrosion resistant materials behave in a similar manner even under the intense radiation of the LANSCE high-power beam. A second observation was made, showing that the corrosion rates saturated under high instantaneous radiation intensity in corrosion experiments conducted for the accelerator production of tritium (APT) programme. The LANSCE H + beam is not prototypic of the proposed APT production plant in several respects. The instantaneous proton flux in the APT production plant beam is about 10 times that of the LANSCE beam. The small transverse APT beam spot is rastered to spread the power density over the area of the target, and as the beam rasters, it creates a pulsed character to the beam at a specific location. In order to develop correlations that would enable extrapolation of the corrosion data to the proposed APT production plant, the experimental programme included measurements over a range of average beam currents, measurements at high and low instantaneous beam current, and measurements at various combinations of pulse width and repetition rate. The correlations that were developed are based on an approximately linear dependence of corrosion rate on average beam current (average radiation intensity) and the saturation effect observed at high instantaneous radiation intensity. For a given transverse beam profile and for the same average beam current, the correlations predict the highest corrosion rate in a do beam and the lowest corrosion rate in the lowest duty cycle beams. In the case of the APT extrapolation, the predicted corrosion rates were a factor of 5 lower than for a do beam depositing the same average power density. The measured corrosion rates and the formulated extrapolations are applicable to water-cooled targets and components in proton beams. (authors)

Effect of diamond-like carbon coating on corrosion rate of machinery steel HQ 805

Science.gov (United States)

Slat, Winda Sanni; Malau, Viktor; Iswanto, Priyo Tri; Sujitno, Tjipto; Suprapto

2018-04-01

HQ 805 is known as a super strength alloys steel and widely applied in military equipment and, aircraft components, drilling device and so on. It is due to its excellent behavior in wear, fatigue, high temperature and high speed operating conditions. The weakness of this material is the vulnerablality to corrosion when employed in sour environments where hydrogen sulfide and chlorides are present. To overcome the problems, an effort should be made to improve or enhance the surface properties for a longer service life. There are varieties of coatings developed and used to improve surface material properties. There are several kinds of coating methods; chemical vapour deposition (CVD), physical vapour deposition (PVD), thermochemical treatment, oxidation, or plasma spraying. This paper presents the research result of the influence of Diamond-Like Carbon (DLC) coating deposited using DC plasma enhanced chemical vapor deposition (DC-PECVD) on corrosion rate (by potentiodynamic polarization method) of HQ 805 machinery steel. As a carbon sources, a mixture of argon (Ar) and methane (CH4) with ratio 76% : 24% was used in this experiment. The conditions of experiment were 400 °C of temperature, 1.2 mbar, 1.4 mbar, 1.6 mbar and 1.8 mbar of pressure of process. Investigated surface properties were hardness (microhardness tester), roughness (roughness test), chemical composition (Spectrometer), microstructure (SEM) and corrosion rate (potentiodynamic polarization). It has been found that the optimum condition with the lowest corrosion rate is at a pressure of 1.4 mbar with a deposition duration of 4 hours at a constant temperature of 400 °C. In this condition, the corrosion rate decreases from 12.326 mpy to 4.487 mpy.

Exposure testing of fasteners in preservative treated wood : gravimetric corrosion rates and corrosion product analyses

Science.gov (United States)

Samuel L. Zelinka; Rebecca J. Sichel; Donald S. Stone

2010-01-01

Research was conducted to determine the corrosion rates of metals in preservative treated wood and also understand the mechanism of metal corrosion in treated wood. Steel and hot-dip galvanized steel fasteners were embedded in wood treated with one of six preservative treatments and exposed to 27oC at 100% relative humidity for 1 year. The...

A finite element modeling method for predicting long term corrosion rates

International Nuclear Information System (INIS)

Fu, J.W.; Chan, S.

1984-01-01

For the analyses of galvanic corrosion, pitting and crevice corrosion, which have been identified as possible corrosion processes for nuclear waste isolation, a finite element method has been developed for the prediction of corrosion rates. The method uses a finite element mesh to model the corrosive environment and the polarization curves of metals are assigned as the boundary conditions to calculate the corrosion cell current distribution. A subroutine is used to calculate the chemical change with time in the crevice or the pit environments. In this paper, the finite element method is described along with experimental confirmation

Mechanism of Corrosion by Naphthenic Acids and Organosulfur Compounds at High Temperatures

Science.gov (United States)

Jin, Peng

Due to the law of supply and demand, the last decade has witnessed a skyrocketing in the price of light sweet crude oil. Therefore, refineries are increasingly interested in "opportunity crudes", characterized by their discounted price and relative ease of procurement. However, the attractive economics of opportunity crudes come with the disadvantage of high acid/organosulfur compound content, which could lead to corrosion and even failure of facilities in refineries. However, it is generally accepted that organosulfur compounds may form protective iron sulfide layers on the metal surface and decrease the corrosion rate. Therefore, it is necessary to investigate the corrosive property of crudes at high temperatures, the mechanism of corrosion by acids (naphthenic acids) in the presence of organosulfur compounds, and methods to mitigate its corrosive effect. In 2004, an industrial project was initiated at the Institute for Corrosion and Multiphase Technology to investigate the corrosion by naphthenic acids and organosulfur compounds. In this project, for each experiment there were two experimentation phases: pretreatment and challenge. In the first pretreatment phase, a stirred autoclave was filled with a real crude oil fraction or model oil of different acidity and organosulfur compound concentration. Then, the stirred autoclave was heated to high temperatures to examine the corrosivity of the oil to different materials (specimens made from CS and 5% Cr containing steel were used). During the pretreatment, corrosion product layers were formed on the metal surface. In the second challenge phase, the steel specimens pretreated in the first phase were inserted into a rotating cylinder autoclave, called High Velocity Rig (HVR). The HVR was fed with a high-temperature oil solution of naphthenic acids to attack the iron sulfide layers. Based on the difference of specimen weight loss between the two steps, the net corrosion rate could be calculated and the protectiveness

Corrosion behavior of high purity Fe-Cr-Ni alloys in trans-passive condition

International Nuclear Information System (INIS)

Mayuzumi, Masami; Ohta, Jyoji; Kako, Kenji

1998-01-01

The corrosion behavior of high-purity (99.99%) Fe-Cr-Ni alloys was investigated in 13 N nitric acid with/without Ce 4+ ions to clarify the effect of impurities on the trans-passive corrosion of stainless steel. The following results were obtained. (1) Almost no intergranular corrosion was observed in the high-purity alloys, although the corrosion rate of the matrix region was nearly the same as that of a commercial stainless steel with the same Cr and Ni content. (2) Due to the improved intergranular corrosion resistance, the effect of the purification became significant in the corrosion condition with the grain-separation being predominant. (3) The high-purity alloys showed higher susceptivility to intergranular corrosion with aging treatment between 873 K and 1073 K. Although the sulfuric acid/copper sulfate test suggested the formation of Cr-depleted zones, a grain boundary micro-analysis using a FETEM with an EDX did not reveal any change in Cr content or impurity segregain along the grain boundaries. The mechanism of corrosion enhancement resulting from the aging treatment remains nuclear. (author)

Corrosion-Resistant High-Entropy Alloys: A Review

Directory of Open Access Journals (Sweden)

Yunzhu Shi

2017-02-01

Full Text Available Corrosion destroys more than three percent of the world’s gross domestic product. Therefore, the design of highly corrosion-resistant materials is urgently needed. By breaking the classical alloy-design philosophy, high-entropy alloys (HEAs possess unique microstructures, which are solid solutions with random arrangements of multiple elements. The particular locally-disordered chemical environment is expected to lead to unique corrosion-resistant properties. In this review, the studies of the corrosion-resistant HEAs during the last decade are summarized. The corrosion-resistant properties of HEAs in various aqueous environments and the corrosion behavior of HEA coatings are presented. The effects of environments, alloying elements, and processing methods on the corrosion resistance are analyzed in detail. Furthermore, the possible directions of future work regarding the corrosion behavior of HEAs are suggested.

The Effect of Low-Quantity Cr Addition on the Corrosion Behaviour of Dual-Phase High Carbon Steel

Directory of Open Access Journals (Sweden)

Wilson Handoko

2018-03-01

Full Text Available Industrial application of high carbon low alloy steel with the dual-phase structure of martensite and austenite has increased drastically in recent years. Due to its excellent compression strength and its high abrasion resistance, this grade of steel has used as a high performance cutting tool and in press machinery applications. By increasing the usage of more corrosive media in industrial practice and increasing the demand for reducing the production cost, it is crucial to understand the effect of the small addition of Cr on the corrosion behaviour of this grade of steel. In this study, this effect was investigated using Secondary Electron Microscopy (SEM and in-situ Atomic Force Microscopy (AFM in the sodium chloride solution. Also, the corrosion rate was measured using the Tafel polarisation curve. It has been found that the small addition of Cr increased the stability of retained austenite, thus improving its corrosion resistance and reducing its corrosion rate. This effect has been acquired through in-situ high resolution topography images in which the samples were submerged in a corrosive solution. It has been demonstrated that the corrosion rate was reduced when the stability of austenite enhanced.

Influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Liu, ShengDan, E-mail: csuliusd@163.com [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China); Li, ChengBo [Light Alloy Research Institute, Central South University, Changsha 410083 (China); Deng, YunLai; Zhang, XinMing [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China)

2015-11-01

The influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy 7055 was investigated by electrochemical test, accelerated exfoliation corrosion test, optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM). The decrease of quench rate led to lower corrosion resistance of both the homogenized and solution heat treated (HS) alloy with equiaxed grains and the hot-rolled and solution heat treated (HRS) alloy with elongated grains, but there was a higher increment in corrosion depth and corrosion current density and a higher decrement in corrosion potential for the latter alloy, which therefore exhibited higher quench sensitivity. It is because in this alloy the larger amount of (sub) grain boundaries led to a higher increment in the amount of quench-induced η phase and precipitates free zone at (sub) grain boundaries with the decrease of quench rate, and there was a larger increment in the content of Zn, Mg and Cu in the η phase at grain boundaries due to slow quenching. The presence of subgrain boundaries in the HRS alloy tended to increase corrosion resistance at high quench rates higher than about 630 °C/min but decrease it at lower quench rates. - Highlights: • (Sub)Grain boundaries increase quench sensitivity relative to localized corrosion. • Subgrain boundaries decrease corrosion resistance below quench rate of 630 °C/min. • More (sub) grain boundaries leads to more GBPs and PFZ with decreasing quench rate.

Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy.

Science.gov (United States)

Nair, R B; Arora, H S; Mukherjee, Sundeep; Singh, S; Singh, H; Grewal, H S

2018-03-01

Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al 0.1 CoCrFeNi HEA in two different media: distilled water with and without 3.5wt% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al 0.1 CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA. Copyright © 2017 Elsevier B.V. All rights reserved.

Lead corrosion evaluation in high activity nuclear waste container (Argentina)

International Nuclear Information System (INIS)

Guasp, R.; Lanzani, L.; Bruzzoni, P.; Cufre, W.; Semino, C.J.

2000-01-01

This report describes a study of high activity nuclear waste canister corrosion in a deep geological disposal. In this canister design, the vitrified nuclear waste stainless steel container is shielded by a 100 mm thick lead wall. For mechanical resistance, the canister will also have a thin carbon steel external liner. Experimental and mathematical modeling studies are aimed to asses the corrosion kinetics of the carbon steel liner in first instance and then, once this liner has been corroded away, the corrosion kinetics of the main lead barrier. Being that oxygen reduction is the main cathodic reaction that supports the anodic oxidation of iron, a model is described predicting the rate of oxygen consumption in a sealed deep nuclear waste disposal vault as a result of the canister corrosion. Oxidation processes other than container corrosion, and that can account also for oxygen depletion, are not taken into consideration. Corrosion experimental studies on lead and its alloys in groundwater are also reported. These experiments are aimed to improve the corrosion resistance of commercial lead in groundwater. (author)

Evaluation of intergranular corrosion rate and microstructure of forged 316L round bar

International Nuclear Information System (INIS)

Lim, H. K.; Kim, Y. S.

2009-01-01

When austenitic stainless steels are heat treated in the range of 500∼850 .deg. C, the alloys are sensitized due to the formation of chromium carbide at grain boundaries and then intergranular corrosion occurs. This paper aims to evaluate the intergranular corrosion rate and microstructural change of forged 316L stainless steel. To analyze the microstructure by forging conditions, ferrite phase, sigma phase, intergranular precipitation were observed. In order to evaluate the intergranular corrosion rate. Huey test was performed by ASTM A262. On the base of microstructural observation, ferrite and sigma phases were not detected, and also intergranular precipitation was not revealed in optical microscopic observation. By ASTM A262 Practice A, step structure was shown in all forging conditions. Intergranular corrosion rate gradually increased by Huey test periods but average corrosion rate was under 0.03 mm/month

Evaluation of intergranular corrosion rate and microstructure of forged 316L round bar

Energy Technology Data Exchange (ETDEWEB)

Lim, H. K.; Kim, Y. S. [Andong National University, Andong (Korea, Republic of)

2009-12-15

When austenitic stainless steels are heat treated in the range of 500{approx}850 .deg. C, the alloys are sensitized due to the formation of chromium carbide at grain boundaries and then intergranular corrosion occurs. This paper aims to evaluate the intergranular corrosion rate and microstructural change of forged 316L stainless steel. To analyze the microstructure by forging conditions, ferrite phase, sigma phase, intergranular precipitation were observed. In order to evaluate the intergranular corrosion rate. Huey test was performed by ASTM A262. On the base of microstructural observation, ferrite and sigma phases were not detected, and also intergranular precipitation was not revealed in optical microscopic observation. By ASTM A262 Practice A, step structure was shown in all forging conditions. Intergranular corrosion rate gradually increased by Huey test periods but average corrosion rate was under 0.03 mm/month.

Evaluation of the flow-accelerated corrosion downstream of an orifice. 2. Measurement of corrosion rate and evaluation on the effects of the flow field

International Nuclear Information System (INIS)

Nagaya, Yukinori; Utanohara, Yoichi; Nakamura, Akira; Murase, Michio

2008-01-01

In this study, in order to evaluate the effects of flow field on corrosion rate due to flow accelerated corrosion (FAC), a corrosion rate downstream of an orifice was measured using the electric resistance method. The diameter of the pipe is 50 mm and that of the orifice is 24.3 mm, and flow velocity of the experimental loop was set at 5m/s, and the temperature of water was controlled within ±1 at 150deg-C. There were no significant circumferential difference in measured corrosion rate, and the maximum corrosion rate was observed at 1D or 2D downstream from the orifice. The ratios of the measured corrosion rate and the calculated wall shear stress at the 1D downstream from the orifice to the value at upstream under well developed flow agreed well. (author)

Standard practice for calculation of corrosion rates and related information from electrochemical measurements

CERN Document Server

American Society for Testing and Materials. Philadelphia

1989-01-01

1.1 This practice covers the providing of guidance in converting the results of electrochemical measurements to rates of uniform corrosion. Calculation methods for converting corrosion current density values to either mass loss rates or average penetration rates are given for most engineering alloys. In addition, some guidelines for converting polarization resistance values to corrosion rates are provided. 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.

New understanding of the effect of hydrostatic pressure on the corrosion of Ni–Cr–Mo–V high strength steel

International Nuclear Information System (INIS)

Yang, Yange; Zhang, Tao; Shao, Yawei; Meng, Guozhe; Wang, Fuhui

2013-01-01

Highlights: •Stress distributions of pits under different hydrostatic pressures are simulated. •Corrosion model of Ni–Cr–Mo–V steel under hydrostatic pressure is established. •A novel understanding of the effect of hydrostatic pressure is proposed. -- Abstract: Corrosion of Ni–Cr–Mo–V high strength steel at different hydrostatic pressures is investigated by scanning electron microscopy (SEM) and finite element analysis (FEA). The results indicate that corrosion pits of Ni–Cr–Mo–V high strength steel originate from inclusions in the steel and high hydrostatic pressures accelerate pit growth rate parallel to steel and the coalescence rate of neighbouring pits, which lead to the fast formation of uniform corrosion. Corrosion of Ni–Cr–Mo–V high strength steel under high hydrostatic pressure is the interaction result between electrochemical corrosion and elastic stress

Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Application

International Nuclear Information System (INIS)

Jeong, Y. H.; Park, S. Y.; Lee, M. H.; Choi, B. K.; Baek, J. H.; Park, J. Y.; Kim, J. H.; Kim, H. G.; Jung, Y. H.; Bang, B. G.

2006-08-01

The systematic study was performed to develop the advanced corrosion-resistant Zr alloys for high burnup and Gen IV application. The corrosion behavior was significantly changed with the alloy composition and the corrosion environment. In general, the model alloys with a higher alloying elements showed a higher corrosion resistance. Among the model alloys tested in this study, Zr-10Cr-0.2Fe showed the best corrosion resistance regardless of the corrosion condition. The oxide on the higher corrosion-resistant alloy such as Zr-1.0Cr-0.2Fe consisted of mainly columnar grains, and it have a higher tetragonal phase stability. In comparison with other alloys being considered for the SCWR, the Zr alloys showed a lower corrosion rate than ferritic-martensitic steels. The results of this study imply that, at least from a corrosion standpoint, Zr alloys deserve consideration as potential cladding or structural materials in supercritical water cooled reactors

Effect of high temperature filtration on out-core corrosion product activity

International Nuclear Information System (INIS)

Horvath, G.L.; Bogancs, J.

1983-01-01

Investigation of the effect of high temperature filtration on corrosion product transport and out-core corrosion product activity has been carried out for VVER-440 plants. In the physico-chemical model applied particulate and dissolved corrosion products were taken into account. We supposed 100% effectivity for the particulate filter. It was found that about 0,5% 160 t/h/ of the main flow would result in an approx.50% reduction of the out-core corrosion product activity. Investigation of the details of the physico-chemical model in Nuclear Power Plant Paks showed a particle deposition rate measured during power transients fairly agreeing with other measurements and data used in the calculations. (author)

Corrosion Prevention And Control In High Pressure Oil And Gas Transmission Pipelines

International Nuclear Information System (INIS)

Hafez, M.T.; Radwan, M.H.; Jones, D.G.

2004-01-01

At the start of the 1990s there were concerns over the increasing threat of corrosion to the integrity of high-pressure oil and gas transmission pipelines. For example: corrosion was the major cause of reportable incidents in North America (1]. Corrosion was the major cause of pipeline failure in the Gulf of Mexico [2]. Corrosion in a North American onshore oil pipeline had required over $1 billion in repairs(3]. Internal corrosion along the complete length of pipelines had resulted in replacement[4] . However, the worldwide published failure statistics indicate that the incidents of corrosion are not increasing year on year(5-9]. Indeed, CONCA WE[8,9] statistics (for pipelines In Western Europe) show that the failure rate from corrosion (the most likely failure mode with increasing age) has not increased with pipeline age (Figure 1). In fact the statistics for gas pipelines in Europe

Measuring the corrosion rate of steel in concrete – effect of measurement technique, polarisation time and current

DEFF Research Database (Denmark)

Nygaard, Peter Vagn; Geiker, Mette Rica

2012-01-01

, are in some studies considered the main reasons for the variations. This paper presents an experimental study on the quantitative effect of polarisation time and current on the measured polarisation resistance – and thus the corrosion current density – of passively and actively corroding steel. Two...... electrochemical techniques often used in instruments for on-site corrosion rate measurements are investigated. On passively corroding reinforcement the measured polarisation resistance was for both techniques found to be highly affected by the polarisation time and current and no plateaus at either short or long...... rate for actively corroding steel. For both techniques guidelines for polarisation times and currents are given for (on-site) non-destructive corrosion rate measurements on reinforcement steel in concrete....

Effects of grain size on the corrosion resistance of pure magnesium by cooling rate-controlled solidification

Science.gov (United States)

Liu, Yichi; Liu, Debao; You, Chen; Chen, Minfang

2015-09-01

The aim of this study was to investigate the effect of grain size on the corrosion resistance of pure magnesium developed for biomedical applications. High-purity magnesium samples with different grain size were prepared by the cooling rate-controlled solidification. Electrochemical and immersion tests were employed to measure the corrosion resistance of pure magnesium with different grain size. The electrochemical polarization curves indicated that the corrosion susceptibility increased as the grain size decrease. However, the electrochemical impedance spectroscopy (EIS) and immersion tests indicated that the corrosion resistance of pure magnesium is improved as the grain size decreases. The improvement in the corrosion resistance is attributed to refine grain can produce more uniform and density film on the surface of sample.

An experimental comparison of three wire beam electrode based methods for determining corrosion rates and patterns

International Nuclear Information System (INIS)

Tan, Y.-J.

2005-01-01

Laboratory experiments have been carried out to examine the advantages and limitations of three wire beam electrode (WBE) based techniques, including the noise resistance R n -WBE method, the overpotential-galvanic current method, and the galvanic current method, in determining corrosion rates and patterns. These techniques have been applied simultaneously to several selected corrosion systems of different characteristics. It has been found that the R n -WBE method has advantages over other WBE based methods when applying to WBE surfaces under uniform corrosion. However, the R n -WBE method has been found to be unsuitable for low noise level corrosion systems. It has also been found that both R n -WBE and overpotential-galvanic current methods are similarly applicable to WBE surfaces under nonuniform corrosion. However, the galvanic current method has been found to be suitable only for WBE surfaces under highly localised corrosion. Some related issues regarding R n calculation such as trend removal and its effects on corrosion mapping have also been discussed

The effect of quench rate on the microstructure, mechanical properties, and corrosion behavior of U-6 Wt Pct Nb

International Nuclear Information System (INIS)

Eckelmeyer, K.H.; Romiy, A.D.; Weirick, L.J.

1984-01-01

The effect of cooling rate on microstructure, mechanical behavior, corrosion resistance, and subsequent age hardenability is discussed. Cooling rates in excess of 20 Ks -1 cause the parent γ-phase to transform martensitically to a niobium supersaturated variant of the α-phase. This phase exhibits low hardness and strength, high ductility, good corrosion resistance, and age hardenability. As cooling rate decreases from 10 Ks -1 to 0.2 Ks -1 , microstructural changes (consistent with spinodal decomposition) occur to an increasing extent. These changes produce increases in hardness and strength and decreases in ductility, corrosion resistance, and age hardenability. At cooling rates less than 0.2 Ks -1 the parent phase undergoes cellular decomposition to a coarse two-phase lamellar microstructure which exhibits intermediate strength and ductility, reduced corrosion resistance, and no age hardenability. An analysis of the cooling rates indicates that fully martensitic microstructures can be obtained in plates as thick as 50 mm

High temperature cyclic oxidation and hot corrosion behaviours of ...

Indian Academy of Sciences (India)

Administrator

eutectic reaction below 600°C. When the temperature ... blades, consequently corrosion rate rapidly increases due ... the corrosion run. ... Figure 1. Surface macrographs of superalloys subjected to hot corrosion and oxidation .... show the oxide scales of three different chemical compo- .... Li J and Wahi R P 1995 Acta Metall.

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

Energy Technology Data Exchange (ETDEWEB)

Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

2007-09-20

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

International Nuclear Information System (INIS)

Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

2007-01-01

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

Experimental Investigation into Corrosion Effect on Mechanical Properties of High Strength Steel Bars under Dynamic Loadings

Directory of Open Access Journals (Sweden)

Hui Chen

2018-01-01

Full Text Available The tensile behaviors of corroded steel bars are important in the capacity evaluation of corroded reinforced concrete structures. The present paper studies the mechanical behavior of the corroded high strength reinforcing steel bars under static and dynamic loading. High strength reinforcing steel bars were corroded by using accelerated corrosion methods and the tensile tests were carried out under different strain rates. The results showed that the mechanical properties of corroded high strength steel bars were strain rate dependent, and the strain rate effect decreased with the increase of corrosion degree. The decreased nominal yield and ultimate strengths were mainly caused by the reduction of cross-sectional areas, and the decreased ultimate deformation and the shortened yield plateau resulted from the intensified stress concentration at the nonuniform reduction. Based on the test results, reduction factors were proposed to relate the tensile behaviors with the corrosion degree and strain rate for corroded bars. A modified Johnson-Cook strength model of corroded high strength steel bars under dynamic loading was proposed by taking into account the influence of corrosion degree. Comparison between the model and test results showed that proposed model properly describes the dynamic response of the corroded high strength rebars.

Volatile amines treatment: Corrosion rates and Atucha I nuclear power plant experience

International Nuclear Information System (INIS)

Iglesias, Alberto M.; Jimenez Rebagliati, Raul; Raffo Calderon, Maria C.; Manzi, Ricardo

2000-01-01

Steam generators water treatment with volatile amines in place of ammonia is usual today. This option seems an acceptable alternative to the generalize use of ammonia-sodium phosphate and has advantages when copper alloys are present. There are several amines that can work as corrosion inhibitor but the most useful for plant applications are: morpholine, ethanolamine and cyclohexylamine. In this work, are present the obtained results of corrosion rates measurements by electrochemical methods. The hydrothermal conditions of our experiences were similar to that of the Atucha I nuclear power plant (CNA I). pH, conductivity and dissolved oxygen measures were correlated with corrosion rates of the CNA I materials as carbon steel and admiralty brass. The faradaic impedance spectroscopy techniques allows a more detailed interpretation of corrosion rates process. Morpholine and ammonia behavior can be evaluated under power plant operations conditions with the accumulated experience of CNA I. Results are present throughout material release and his effects over heat transfer parameters. (author)

Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963)

International Nuclear Information System (INIS)

Langlois, G.

1963-01-01

The corrosion of the following metals or alloys by UF 6 : nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [fr

Corrosion of carbon steel in saturated high-level waste salt solutions

International Nuclear Information System (INIS)

Wiersma, B.J.; Parish, W.R.

1997-01-01

High level waste stored as crystallized salts is to be removed from carbon steel tanks by water dissolution. Dissolution of the saltcake must be performed in a manner which will not impact the integrity of the tank. Corrosion testing was performed to determine the amount of corrosion inhibitor that must be added to the dissolution water in order to ensure that the salt solution formed would not induce corrosion degradation of the tank materials. The corrosion testing performed included controlled potential slow strain rate, coupon immersion, and potentiodynamic polarization tests. These tests were utilized to investigate the susceptibility of the cooling coil material to stress corrosion cracking in the anticipated environments. No evidence of SCC was observed in any of the tests. Based on these results, the recommended corrosion requirements were that the temperature of the salt solution be less than 50 degrees C and that the minimum hydroxide concentration be 0.4 molar. It was also recommended that the hydroxide concentration not stay below 0.4 molar for longer than 45 days

Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

International Nuclear Information System (INIS)

Uchida, Shunsuke

2014-01-01

The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., generating defects in materials of major components and fuel claddings, increasing shutdown radiation and increasing the volume of radwaste sources. Corrosion behaviors are much affected by water qualities and differ according to the values of water qualities and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of key issues that determine corrosion related problems but it is not the only issue. Most phenomena for corrosion related problems, e.g., flow-accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. In the paper, theoretical models based on electrochemistry to estimate wall thinning rate of carbon steel piping due to flow-accelerated corrosion and corrosive conditions determining IGSCC crack initiation and growth rate are introduced. (author)

Effectiveness of Ti-micro alloying in relation to cooling rate on corrosion of AZ91 Mg alloy

International Nuclear Information System (INIS)

Candan, S.; Celik, M.; Candan, E.

2016-01-01

In this study, micro Ti-alloyed AZ91 Mg alloys (AZ91 + 0.5wt.%Ti) have been investigated in order to clarify effectiveness of micro alloying and/or cooling rate on their corrosion properties. Molten alloys were solidified under various cooling rates by using four stage step mold. The microstructural investigations were carried out by using scanning electron microscopy (SEM). Corrosion behaviors of the alloys were evaluated by means of immersion and electrochemical polarization tests in 3.5% NaCl solution. Results showed that the Mg 17 Al 12 (β) intermetallic phase in the microstructure of AZ91 Mg alloy formed as a net-like structure. The Ti addition has reduced the distribution and continuity of β intermetallic phase and its morphology has emerged as fully divorced eutectic. Compared to AZ91 alloy, the effect of the cooling rate in Ti-added alloy on the grain size was less pronounced. When AZ91 and its Ti-added alloys were compared under the same cooling conditions, the Ti addition showed notably high corrosion resistance. Electrochemical test results showed that while I corr values of AZ91 decrease with the increase in the cooling rate, the effect of the cooling rate on I corr values was much lower in the Ti-added alloy. The corrosion resistance of AZ91 Mg alloy was sensitive towards the cooling rates while Ti-added alloy was not affected much from the cooling conditions. - Highlights: • Effect the cooling rate on grain size was less pronounced in the Ti-added alloy. • The morphology of the β phase transformed into fully divorced eutectics. • Ti addition exhibited significantly higher corrosion resistance. • Ti micro alloying is more effective than faster cooling of the alloy on corrosion.

Aspects of high temperature corrosion of boiler tubes

Energy Technology Data Exchange (ETDEWEB)

Spiegel, M.; Bendick, W. [Salzgitter-Mannesmann-Forschung GmbH, Duisburg (Germany)

2008-07-01

The development of new boiler steels for power generation has to consider significant creep strength as well as oxidation and corrosion resistance. High temperature corrosion of boiler materials concerns steam oxidation as well as fireside corrosion of parts, in contact with the flue gas. It will be shown that depending on the quality of the fuel, especially chlorine and sulphur are responsible for most of the fireside corrosion problems. Corrosion mechanisms will be presented for flue gas induced corrosion (HCl) and deposit induced corrosion (chlorides and sulfates). Especially for the 700 C technology, deposit induced corrosion issues have to be considered and the mechanisms of corrosion by molten sulfates 'Hot Corrosion' will be explained. Finally, an overview will be given on the selection of suitable materials in order to minimise corrosion relates failures. (orig.)

High temperature corrosion in gasifiers

Directory of Open Access Journals (Sweden)

Bakker Wate

2004-01-01

Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

Studies of the corrosion and cracking behavior of steels in high temperature water by electrochemical techniques

International Nuclear Information System (INIS)

Cheng, Y.F.; Bullerwell, J.; Steward, F.R.

2003-01-01

Electrochemical methods were used to study the corrosion and cracking behavior of five Fe-Cr alloy steels and 304L stainless steel in high temperature water. A layer of magnetite film forms on the metal surface, which decreases the corrosion rate in high temperature water. Passivity can be achieved on A-106 B carbon steel with a small content of chromium, which cannot be passivated at room temperature. The formation rate and the stability of the passive film (magnetite film) increased with increasing Cr-content in the steels. A mechanistic model was developed to simulate the corrosion and cracking processes of steels in high temperature water. The crack growth rate on steels was calculated from the maximum current of the repassivation current curves according to the slip-oxidation model. The highest crack growth rate was found for 304L stainless steel in high temperature water. Of the four Fe-Cr alloys, the crack growth rate was lower on 0.236% Cr- and 0.33% Cr-steels than on 0.406% Cr-steel and 2.5% Cr-1% Mo steel. The crack growth rate on 0.33% Cr-steel was the smallest over the tested potential range. A higher temperature of the electrolyte led to a higher rate of electrochemical dissolution of steel and a higher susceptibility of steel to cracking, as shown by the positive increase of the electrochemical potential. An increase in Cr-content in the steel is predicted to reduce the corrosion rate of steel at high temperatures. However, this increase in Cr-content is predicted not to reduce the susceptibility of steel to cracking at high temperatures. (author)

High Temperature Corrosion on Biodust Firing

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi

The high content of alkali metals and chlorine in biomass gives rise to fouling/slagging and corrosion of heat exchange components, such as superheaters, in biomass fired power plants. Increasing the lifetime of these components, and in addition, preventing unwarranted plant shutdowns due...... to their failure, requires understanding of the complex corrosion mechanisms, as well as development of materials that are resistant to corrosion under biomass firing conditions, thereby motivating the current work. To understand the mechanisms of corrosion attack, comprehensive analysis of corrosion products...... by the combined use of complementary information from microscopy, energy dispersive X-ray spectroscopy and various X-ray diffraction characterization techniques. In light of the wide variation in operating conditions in biomass fired power plants, systematic and well-controlled, but realistic laboratory scale...

Nanoscale coatings for erosion and corrosion protection of copper microchannel coolers for high powered laser diodes

Science.gov (United States)

Flannery, Matthew; Fan, Angie; Desai, Tapan G.

2014-03-01

High powered laser diodes are used in a wide variety of applications ranging from telecommunications to industrial applications. Copper microchannel coolers (MCCs) utilizing high velocity, de-ionized water coolant are used to maintain diode temperatures in the recommended range to produce stable optical power output and control output wavelength. However, aggressive erosion and corrosion attack from the coolant limits the lifetime of the cooler to only 6 months of operation. Currently, gold plating is the industry standard for corrosion and erosion protection in MCCs. However, this technique cannot perform a pin-hole free coating and furthermore cannot uniformly cover the complex geometries of current MCCs involving small diameter primary and secondary channels. Advanced Cooling Technologies, Inc., presents a corrosion and erosion resistant coating (ANCERTM) applied by a vapor phase deposition process for enhanced protection of MCCs. To optimize the coating formation and thickness, coated copper samples were tested in 0.125% NaCl solution and high purity de-ionized (DIW) flow loop. The effects of DIW flow rates and qualities on erosion and corrosion of the ANCERTM coated samples were evaluated in long-term erosion and corrosion testing. The robustness of the coating was also evaluated in thermal cycles between 30°C - 75°C. After 1000 hours flow testing and 30 thermal cycles, the ANCERTM coated copper MCCs showed a corrosion rate 100 times lower than the gold plated ones and furthermore were barely affected by flow rates or temperatures thus demonstrating superior corrosion and erosion protection and long term reliability.

Studies of Corrosion Resistant Materials Being Considered for High-Level Nuclear Waste Containment in Yucca Mountain Relevant Environments

International Nuclear Information System (INIS)

McCright, R.D.; Ilevbare, G.; Estill, J.; Rebak, R.

2001-01-01

Containment of spent nuclear fuel and vitrified forms of high level nuclear waste require use of materials that are highly corrosion resistant to all of the anticipated environmental scenarios that can occur in a geological repository. Ni-Cr-Mo Alloy 22 (UNS N60622) is proposed for the corrosion resistant outer barrier of a two-layer waste package container at the potential repository site at Yucca Mountain. A range of water compositions that may contact the outer barrier is under consideration, and a testing program is underway to characterize the forms of corrosion and to quantify the corrosion rates. Results from the testing support models for long term prediction of the performance of the container. Results obtained to date indicate a very low general corrosion rate for Alloy 22 and very high resistance to all forms of localized and environmentally assisted cracking in environments tested to date

When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo

2005-01-01

in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system accelerates......Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... of film formation in sulfide solutions was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data resulting in unreliable corrosion rates measured by electrochemical techniques. The effect is strongly increased if biofilm...

Effect of water chemistry on corrosion of stainless steel and deposition of corrosion products in high temperature pressurised water

International Nuclear Information System (INIS)

Morrison, Jonathan; Cooper, Christopher; Ponton, Clive; Connolly, Brian; Banks, Andrew

2012-09-01

In any water-cooled nuclear reactor, the corrosion of the structural materials in contact with the coolant and the deposition of the resulting oxidised species has long been an operational concern within the power generation industry. Corrosion of the structural materials at all points in the reactor leads to low concentrations of oxidised metal species in the coolant water. The oxidised metal species can subsequently be deposited out as CRUD deposits at various points around the reactor's primary and secondary loops. The deposition of soluble oxidised material at any location in the reactor cooling system is undesirable due to several effects; deposits have a porous structure, capable of incorporating radiologically active material (forming out of core radiation fields) and concentrating aggressively corrosive chemicals, which exacerbate environmental degradation of structural and fuel-cladding materials. Deposits on heat transfer surfaces also limit efficiency of the system as a whole. The work in this programme is an attempt to determine and understand the fundamental corrosion and deposition behaviour under controlled, simulated reactor conditions. The rates of corrosion of structural materials within pressurised water reactors are heavily dependent on the condition of the exposed surface. The effect of mechanical grinding and of electropolishing on the corrosion rate and structure of the resultant oxide film formed on grade 316L stainless steel exposed to high purity water, modified to pH 9.5 and 10.5 at temperatures between 200 and 300 deg. C and pressures of up to 100 bar will be investigated. The corrosion of stainless steel in water via electrochemical oxidation leads to the formation of surface iron, nickel and chromium based spinels. Low concentrations of these spinels can be found dissolved in the coolant water. The solubility of magnetite, stainless steels' major corrosion product, in high purity water will be studied at pH 9.5 to 10.5 at

Effect of temperature, of oxygen content and the downstream effect on corrosion rate of structural materials in liquid sodium

International Nuclear Information System (INIS)

Ilincev, G.

1988-01-01

The effects were experimentally tested of temperature and of oxygen content on the corrosion rate of structural materials in liquid sodium and on reducing the corrosion rate down the sodium stream. The results of the experiments are shown in graphs and tables and are discussed in detail. The duration of all tests was standard 1,000 hours. The test parameters were set such as to determine the effect of temperature on corrosion of a quantity of various materials in sodium with a low oxygen content (1.2 to 2 ppm) at temperatures of 500 to 800 degC and in sodium with a high oxygen content (345 ppm) at temperatures of 500 to 700 degC. More experiments served the determination of the effect of a different oxygen content varying between 1.2 and 2 ppm at a constant temperature of 600 degC. The materials being tested included main structural materials used for fast reactor construction and materials allowing to establish the effect of main alloying elements on their corrosion in liquid sodium of different temperatures and purity grades. The relationships showing the effects of temperature and oxygen content in sodium on the rate of corrosion of various structural materials in hot parts of the installation and on the reduction in the rate of corrosion downstream due to sodium saturation with corrosion products were constructed using the experimental results. (Z.M.). 15 figs., 2 tabs., 7 refs

Effect of Chromium on Corrosion Behavior of P110 Steels in CO2-H2S Environment with High Pressure and High Temperature

Directory of Open Access Journals (Sweden)

Jianbo Sun

2016-03-01

Full Text Available The novel Cr-containing low alloy steels have exhibited good corrosion resistance in CO2 environment, mainly owing to the formation of Cr-enriched corrosion film. In order to evaluate whether it is applicable to the CO2 and H2S coexistence conditions, the corrosion behavior of low-chromium steels in CO2-H2S environment with high pressure and high temperature was investigated using weight loss measurement and surface characterization. The results showed that P110 steel suffered localized corrosion and both 3Cr-P110 and 5Cr-P110 steels exhibited general corrosion. However, the corrosion rate of 5Cr-P110 was the highest among them. The corrosion process of the steels was simultaneously governed by CO2 and H2S. The outer scales on the three steels mainly consisted of FeS1−x crystals, whereas the inner scales on Cr-containing steels comprised of amorphous FeS1−x, Cr(OH3 and FeCO3, in contrast with the amorphous FeS1−x and FeCO3 mixture film of P110 steel. The more chromium the steel contains, the more chromium compounds the corrosion products contain. The addition of chromium in steels increases the uniformity of the Cr-enriched corrosion scales, eliminates the localized corrosion, but cannot decrease the general corrosion rates. The formation of FeS1−x may interfere with Cr-enriched corrosion scales and lowering the corrosion performance of 3Cr-P110 and 5Cr-P110 steels.

Effect of Chromium on Corrosion Behavior of P110 Steels in CO2-H2S Environment with High Pressure and High Temperature

Science.gov (United States)

Sun, Jianbo; Sun, Chong; Lin, Xueqiang; Cheng, Xiangkun; Liu, Huifeng

2016-01-01

The novel Cr-containing low alloy steels have exhibited good corrosion resistance in CO2 environment, mainly owing to the formation of Cr-enriched corrosion film. In order to evaluate whether it is applicable to the CO2 and H2S coexistence conditions, the corrosion behavior of low-chromium steels in CO2-H2S environment with high pressure and high temperature was investigated using weight loss measurement and surface characterization. The results showed that P110 steel suffered localized corrosion and both 3Cr-P110 and 5Cr-P110 steels exhibited general corrosion. However, the corrosion rate of 5Cr-P110 was the highest among them. The corrosion process of the steels was simultaneously governed by CO2 and H2S. The outer scales on the three steels mainly consisted of FeS1−x crystals, whereas the inner scales on Cr-containing steels comprised of amorphous FeS1−x, Cr(OH)3 and FeCO3, in contrast with the amorphous FeS1−x and FeCO3 mixture film of P110 steel. The more chromium the steel contains, the more chromium compounds the corrosion products contain. The addition of chromium in steels increases the uniformity of the Cr-enriched corrosion scales, eliminates the localized corrosion, but cannot decrease the general corrosion rates. The formation of FeS1−x may interfere with Cr-enriched corrosion scales and lowering the corrosion performance of 3Cr-P110 and 5Cr-P110 steels. PMID:28773328

NDT method in determining the rate of corrosion applicable to risk based inspection

International Nuclear Information System (INIS)

Mohamed Hairul Hasmoni; Mohamad Pauzi Ismail; Ab Razak Hamzah

2004-01-01

Corrosion is a major problem in oil and gas industries, refineries and chemical process plants as the equipment is often exposed to corrosive environments or elevated temperature. Important equipment need to operate safely and reliably to avoid injuries to personnel and the public, and to prevent loss time and cost incurred due to loss of production and shutdown. The paper assess the approach in evaluating the technique of non-destructive testing (NDT) using Ultrasonic Testing (UT) in determining the rate of corrosion and remaining life of equipment applicable to Risk Based Inspection (RBI). Methods in determining the corrosion rate are presented using analytical method. Examples and data from MINT chiller water pipeline are presented to illustrate the application of these methods. (Author)

Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Applications

International Nuclear Information System (INIS)

Arthur Motta; Yong Hwan Jeong; R.J. Comstock; G.S. Was; Y.S. Kim

2006-01-01

The objective of this collaboration between four institutions in the US and Korea is to demonstrate a technical basis for the improvement of the corrosion resistance of zirconium-based alloys in more extreme operating environments (such as those present in severe fuel duty, cycles high burnup, boiling, aggressive chemistry) and to investigate the feasibility (from the point of view of corrosion rate) of using advanced zirconium-based alloys in a supercritical water environment

Corrosion resistance of stainless steels and high Ni-Cr alloys to acid fluoride wastes

International Nuclear Information System (INIS)

Smith, H.D.; Mackey, D.B.; Pool, K.H.; Schwenk, E.B.

1992-04-01

TRUEX processing of Hanford Site waste will utilize potentially corrosive acid fluoride processing solutions. Appropriate construction materials for such a processing facility need to be identified. Toward this objective, candidate stainless steels and high Ni-Cr alloys have been corrosion tested in simulated acid fluoride process solutions at 333K. The high Ni-Cr alloys exhibited corrosion rates as low as 0.14 mm/y in a solution with an HF activity of about 1.2 M, much lower than the 19 to 94 mm/y observed for austenitic stainless steels. At a lower HF activity (about 0.008 M), stainless steels display delayed passivation while high Ni-Cr alloys display essentially no reaction

Analysis of the corrosion of carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

International Nuclear Information System (INIS)

Diercks, D.R.; Kassner, T.F.

1988-04-01

An analysis of literature data on the corrosion of carbon steels in anoxic brines and acid chloride solutions was performed, and the results were used to assess the expected life of high-level nuclear waste package containers in a salt repository environment. The corrosion rate of carbon steels in moderately acidic aqueous chloride environments obeys an Arrhenius dependence on temperature and a (pH 2 ) -1/2 dependence on hydrogen partial pressure. The cathodic reduction of water to produce hydrogen is the rate-controlling step in the corrosion process. An expression for the corrosion rate incorporating these two dependencies was used to estimate the corrosion life of several proposed waste package configurations. 42 refs., 11 figs., 2 tabs

Evaluation of susceptibility of high strength steels to delayed fracture by using cyclic corrosion test and slow strain rate test

International Nuclear Information System (INIS)

Li Songjie; Zhang Zuogui; Akiyama, Eiji; Tsuzaki, Kaneaki; Zhang Boping

2010-01-01

To evaluate susceptibilities of high strength steels to delayed fracture, slow strain rate tests (SSRT) of notched bar specimens of AISI 4135 with tensile strengths of 1300 and 1500 MPa and boron-bearing steel with 1300 MPa have been performed after cyclic corrosion test (CCT). During SSRT the humidity around the specimen was kept high to keep absorbed diffusible hydrogen. The fracture stresses of AISI 4135 steels decreased with increment of diffusible hydrogen content which increased with CCT cycles. Their delayed fracture susceptibilities could be successfully evaluated in consideration of both influence of hydrogen content on mechanical property and hydrogen entry.

Evaluation of susceptibility of high strength steels to delayed fracture by using cyclic corrosion test and slow strain rate test

Energy Technology Data Exchange (ETDEWEB)

Li Songjie [School of Materials Science and Engineering, University of Science and Technology Beijing, No. 30 Xueyuan Road, Hidian Zone, Beijing 100083 (China); Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Zhang Zuogui [Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Akiyama, Eiji [Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan)], E-mail: AKIYAMA.Eiji@nims.go.jp; Tsuzaki, Kaneaki [Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Zhang Boping [School of Materials Science and Engineering, University of Science and Technology Beijing, No. 30 Xueyuan Road, Hidian Zone, Beijing 100083 (China)

2010-05-15

To evaluate susceptibilities of high strength steels to delayed fracture, slow strain rate tests (SSRT) of notched bar specimens of AISI 4135 with tensile strengths of 1300 and 1500 MPa and boron-bearing steel with 1300 MPa have been performed after cyclic corrosion test (CCT). During SSRT the humidity around the specimen was kept high to keep absorbed diffusible hydrogen. The fracture stresses of AISI 4135 steels decreased with increment of diffusible hydrogen content which increased with CCT cycles. Their delayed fracture susceptibilities could be successfully evaluated in consideration of both influence of hydrogen content on mechanical property and hydrogen entry.

Reliability of Electrochemical Techniques for Determining Corrosion Rates on Carbon Steel in Sulfide Media

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, T.; Nielsen, Lars Vendelbo

2007-01-01

if the biofilm in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemicel impedance spectroscopy (EIS). Oxygen entering the system......Effects of film formation on carbon steel in hydrogen sulfide (H2S) media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from H2S solutions, biological sulfide media, and natural sulfide containing geothermal water have been collected, and the process...... of film formation in sulfide solutins was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data, resulting in unreliable corrosion rates measured using electrochemical techniques. The effect is strongly increased...

Container material for the disposal of highly radioactive wastes: corrosion chemistry aspects

International Nuclear Information System (INIS)

Grauer, R.

1984-08-01

Prior to disposal in crystalline formations it is planned to enclose vitrified highly radioactive waste from nuclear power plants in metallic containers ensuring their isolation from the groundwater for at least 1,000 years. Appropriate metals can be either thermodynamically stable in the repository environment (such as copper), passive materials with very low corrosion rates (titanium, nickel alloys), or metals such as cast iron or unalloyed cast steels which, although they corrode, can be used in sections thick enough to allow for this corrosion. The first part of the report presents the essentials of corrosion science in order to enable even a non-specialist to follow the considerations and arguments necessary to choose the material and design the container against corrosion. Following this, the principles of the long-term extrapolation of corrosion behaviour are discussed. The second part summarizes and comments upon the literature search carried out to identify published results relevant to corrosion in a repository environment. Results of archeaological studies are included wherever possible. Not only the general corrosion behaviour but also localized corrosion and stress corrosion cracking are considered, and the influence of hydrogen on the material behaviour is discussed. Taking the corrosion behaviour as criterion, the author suggests the use either of copper or of cast iron or steel as an appropriate container material. The report concludes with proposals for further studies. (Auth.)

Elevated corrosion rates and hydrogen sulfide in homes with ‘Chinese Drywall’

International Nuclear Information System (INIS)

Allen, Joseph G.; MacIntosh, David L.; Saltzman, Lori E.; Baker, Brian J.; Matheson, Joanna M.; Recht, Joel R.; Minegishi, Taeko; Fragala, Matt A.; Myatt, Theodore A.; Spengler, John D.; Stewart, James H.; McCarthy, John F.

2012-01-01

In December 2008, the U.S. Consumer Product Safety Commission (CPSC) began receiving reports about odors, corrosion, and health concerns related to drywall originating from China. In response, a detailed environmental health and engineering evaluation was conducted of 41 complaint and 10 non-complaint homes in the Southeast U.S. Each home investigation included characterization of: 1) drywall composition; 2) indoor and outdoor air quality; 3) temperature, moisture, and building ventilation; and 4) copper and silver corrosion rates. Complaint homes had significantly higher hydrogen sulfide concentrations (mean 0.82 vs. 3 , p 2 S: 476 vs. 2 S: 1472 vs. 389 Å/30 d, p < 0.01). The abundance of carbonate and strontium in drywall was also elevated in complaint homes, and appears to be useful objective marker of problematic drywall in homes that meet other screening criteria (e.g., constructed or renovated in 2006–2007, reports of malodor and accelerated corrosion). This research provides empirical evidence of the direct association between homes constructed with ‘Chinese Drywall’ in 2006–2007 and elevated corrosion rates and hydrogen sulfide concentrations in indoor air. - Highlights: ► Environmental measurements in homes with and without “Chinese Drywall” ► Homes with “Chinese Drywall” had higher hydrogen sulfide concentrations ► Homes with “Chinese Drywall” had elevated corrosion rates ► Study provides empirical evidence of reported associations

Corrosion behavior of stainless steel and zirconium in nitric acid containing highly oxidizing species

International Nuclear Information System (INIS)

Mayuzumi, Masami; Fujita, Tomonari

1994-01-01

Corrosion behavior of 304ELC, 310Nb stainless steels and Zirconium was investigated in the simulated dissolver solution of a reprocessing plant to obtain fundamental data for life prediction. Corrosion of heat transfer surface was also investigated in nitric acid solutions containing Ce ion. The results obtained are as follows: (1) Stainless steels showed intergranular corrosion in the simulated dissolver solution. The corrosion rate increased with time and reached to a constant value after several hundred hours of immersing time. The constant corrosion rate changed depending on potential suggesting that corrosion potential dominates the corrosion process. 310Nb showed superior corrosion resistance to 304ELC. (2) Corrosion rate of stainless steels increased in the heat transfer condition. The causes of corrosion enhancement are estimated to be higher corrosion potential and higher temperature of heat transfer surface. (3) Zirconium showed perfect passivity in all the test conditions employed. (author)

Intergranular corrosion of 13Cr and 17Cr martensitic stainless steels in accelerated corrosive solution and high-temperature, high-purity water

International Nuclear Information System (INIS)

Ozaki, Toshinori; Ishikawa, Yuichi

1988-01-01

Intergranular corrosion behavior of 13Cr and 17Cr martensitic stainless steels was studied by electrochemical and immersing corrosion tests. Effects of the mEtallurgical and environmental conditions on the intergranular corrosion of various tempered steels were examined by the following tests and discussed. (a) Anodic polarization measurement and electrolytical etching test in 0.5 kmol/m 3 H 2 SO 4 solution at 293 K. (b) Immersion corrosion test in 0.88 kmol/m 3 HNO 3 solution at 293 K. (c) Long-time immersion test for specimens with a crevice in a high purity water at 473 K∼561 K. It was found from the anodic polarization curves in 0.5 kmol/m 3 H 2 SO 4 solution-at 293 K that the steels tempered at 773∼873 K had susceptibility to intergranular corrosion in the potential region indicating a second current maximum (around-0.1 V. vs. SCE). But the steel became passive in the more noble potential region than the second current peak potential, while in the less noble potential region general corrosion occurred independent of its microstructure. The intergranular corrosion occurred due to the localized dissolution along the pre-austenitic grain boundary and the martensitic lath boundary. It could be explained by the same dissolution model of the chromium depleted zone as proposed for the intergranular corrosion of austenitic and ferritic stainless steels. The intergranular corrosion occurred entirely at the free surface in 0.88 kmol/m 3 HNO 3 solution, while in the high temperature and high purity water only the entrance of the crevice corroded. It was also suggested that this intergranular corrosion might serve as the initiation site for stress corrosion cracking of the martensitic stainless steel. (author)

The Secant Rate of Corrosion: Correlating Observations of the USS Arizona Submerged in Pearl Harbor

Science.gov (United States)

Johnson, Donald L.; DeAngelis, Robert J.; Medlin, Dana J.; Johnson, Jon E.; Carr, James D.; Conlin, David L.

2018-03-01

Contrary to previous linear projections of steel corrosion in seawater, analysis of an inert marker embedded in USS Arizona concretion since the 7 December 1941 attack on Pearl Harbor reveals evidence that the effective corrosion rate decreases with time. The secant rate of corrosion, or SRC correlation, derived from this discovery could have a significant impact on failure analysis investigations for concreted shipwrecks or underwater structures. The correlation yields a lower rate of metal thinning than predicted. Development of the correlation is described.

FUNDAMENTAL MECHANISMS OF CORROSION OF ADVANCED LIGHT WATER REACTOR FUEL CLADDING ALLOYS AT HIGH BURNUP

International Nuclear Information System (INIS)

Lott, Randy G.

2003-01-01

OAK (B204) The corrosion behavior of nuclear fuel cladding is a key factor limiting the performance of nuclear fuel elements, improved cladding alloys, which resist corrosion and radiation damage, will facilitate higher burnup core designs. The objective of this project is to understand the mechanisms by which alloy composition, heat treatment and microstructure affect corrosion rate. This knowledge can be used to predict the behavior of existing alloys outside the current experience base (for example, at high burn-up) and predict the effects of changes in operation conditions on zirconium alloy behavior. Zirconium alloys corrode by the formation f a highly adherent protective oxide layer. The working hypothesis of this project is that alloy composition, microstructure and heat treatment affect corrosion rates through their effect on the protective oxide structure and ion transport properties. The experimental task in this project is to identify these differences and understand how they affect corrosion behavior. To do this, several microstructural examination techniques including transmission electron microscope (TEM), electrochemical impedance spectroscopy (EIS) and a selection of fluorescence and diffraction techniques using synchrotron radiation at the Advanced Photon Source (APS) were employed

Hydrofluoric Acid Corrosion Study of High-Alloy Materials

International Nuclear Information System (INIS)

Osborne, P.E.

2002-01-01

A corrosion study involving high-alloy materials and concentrated hydrofluoric acid (HF) was conducted in support of the Molten Salt Reactor Experiment Conversion Project (CP). The purpose of the test was to obtain a greater understanding of the corrosion rates of materials of construction currently used in the CP vs those of proposed replacement parts. Results of the study will help formulate a change-out schedule for CP parts. The CP will convert slightly less than 40 kg of 233 U from a gas (UF 6 ) sorbed on sodium fluoride pellets to a more stable oxide (U 3 O 8 ). One by-product of the conversion is the formation of concentrated HF. Six moles of highly corrosive HF are produced for each mole of UF 6 converted. This acid is particularly corrosive to most metals, elastomers, and silica-containing materials. A common impurity found in 233 U is 232 U. This impurity isotope has several daughters that make the handling of the 233 U difficult. Traps of 233 U may have radiation fields of up to 400 R at contact, a situation that makes the process of changing valves or working on the CP more challenging. It is also for this reason that a comprehensive part change-out schedule must be established. Laboratory experiments involving the repeated transfer of HF through 1/2-in. metal tubing and valves have proven difficult due to the corrosivity of the HF upon contact with all wetted parts. Each batch of HF is approximately 1.5 L of 33 wt% HF and is transferred most often as a vapor under vacuum and at temperatures of up to 250 C. Materials used in the HF side of the CP include Hastelloy C-276 and Monel 400 tubing, Haynes 230 and alloy C-276 vessels, and alloy 400 valve bodies with Inconel (alloy 600) bellows. The chemical compositions of the metals discussed in this report are displayed in Table 1. Of particular concern are the almost 30 vendor-supplied UG valves that have the potential for exposure to HF. These valves have been proven to have a finite life due to failure

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Energy Technology Data Exchange (ETDEWEB)

Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

2012-10-15

Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Influence of yttria surface modification on high temperature corrosion of porous Ni22Cr alloy

DEFF Research Database (Denmark)

Karczewski, Jakub; Dunst, Katarzyna; Jasinski, Piotr

2017-01-01

Protective coatings for porous alloys for high temperature use are relatively new materials. Their main drawback is high temperature corrosion. In this work protective coatings based the on Y-precursor infiltrated into the sintered Ni22Cr alloys are studied at 700°C. Effects of the amount...... of the protective phase on the resulting corrosion properties are evaluated in air and humidified hydrogen. Weight gain of the samples, their open porosities and microstructures are analyzed and compared. Results show, that by the addition of even a minor amount of the Y-precursor corrosion rates can be decreased...

Corrosion resistance of high-performance materials titanium, tantalum, zirconium

CERN Document Server

2012-01-01

Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

Lifetime evaluation of superheater tubes exposed to steam oxidation, high temperature corrosion and creep

Energy Technology Data Exchange (ETDEWEB)

Henriksen, N [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark); Hede Larsen, O; Blum, R [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark)

1996-12-01

Advanced fossil fired plants operating at high steam temperatures require careful design of the superheaters. The German TRD design code normally used in Denmark is not precise enough for the design of superheaters with long lifetimes. The authors have developed a computer program to be used in the evaluation of superheater tube lifetime based on input related to tube dimensions, material, pressure, steam temperature, mass flux, heat flux and estimated corrosion rates. The program is described in the paper. As far as practically feasible, the model seems to give a true picture of the reality. For superheaters exposed to high heat fluxes or low internal heat transfer coefficients as is the case for superheaters located in fluidized bed environments or radiant environments, the program has been extremely useful for evaluation of surface temperature, oxide formation and lifetime. The total uncertainty of the method is mainly influenced by the uncertainty of the determination of the corrosion rate. More precise models describing the corrosion rate as a function of tube surface temperature, fuel parameters and boiler parameters need to be developed. (au) 21 refs.

Parameters of straining-induced corrosion cracking in low-alloy steels in high temperature water

International Nuclear Information System (INIS)

Lenz, E.; Liebert, A.; Stellwag, B.; Wieling, N.

Tensile tests with slow deformation speed determine parameters of corrosion cracking at low strain rates of low-alloy steels in high-temperature water. Besides the strain rate the temperature and oxygen content of the water prove to be important for the deformation behaviour of the investigated steels 17MnMoV64, 20 MnMoNi55 and 15NiCuMoNb 5. Temperatures about 240 0 C, increased oxygen contents in the water and low strain rates cause a decrease of the material ductility as against the behaviour in air. Tests on the number of stress cycles until incipient cracking show that the parameters important for corrosion cracking at low strain velocities apply also to low-frequency cyclic loads with high strain amplitude. In knowledge of these influencing parameters the strain-induced corrosion cracking is counteracted by concerted measures taken in design, construction and operation of nuclear power stations. Essential aims in this matter are to avoid as far as possible inelastic strains and to fix and control suitable media conditions. (orig.) [de

Elevated corrosion rates and hydrogen sulfide in homes with 'Chinese Drywall'

Energy Technology Data Exchange (ETDEWEB)

Allen, Joseph G.; MacIntosh, David L. [Environmental Health and Engineering, Inc., 117 Fourth Avenue, Needham, MA (United States); Harvard School of Public Health, 677 Huntington Avenue, Boston, MA (United States); Saltzman, Lori E. [U.S. Consumer Product Safety Commission, Bethesda, MD (United States); Baker, Brian J. [Environmental Health and Engineering, Inc., 117 Fourth Avenue, Needham, MA (United States); Matheson, Joanna M.; Recht, Joel R. [U.S. Consumer Product Safety Commission, Bethesda, MD (United States); Minegishi, Taeko; Fragala, Matt A.; Myatt, Theodore A. [Environmental Health and Engineering, Inc., 117 Fourth Avenue, Needham, MA (United States); Spengler, John D.; Stewart, James H. [Environmental Health and Engineering, Inc., 117 Fourth Avenue, Needham, MA (United States); Harvard School of Public Health, 677 Huntington Avenue, Boston, MA (United States); McCarthy, John F., E-mail: jmcccarthy@eheinc.com [Environmental Health and Engineering, Inc., 117 Fourth Avenue, Needham, MA (United States)

2012-06-01

In December 2008, the U.S. Consumer Product Safety Commission (CPSC) began receiving reports about odors, corrosion, and health concerns related to drywall originating from China. In response, a detailed environmental health and engineering evaluation was conducted of 41 complaint and 10 non-complaint homes in the Southeast U.S. Each home investigation included characterization of: 1) drywall composition; 2) indoor and outdoor air quality; 3) temperature, moisture, and building ventilation; and 4) copper and silver corrosion rates. Complaint homes had significantly higher hydrogen sulfide concentrations (mean 0.82 vs. < LOD {mu}g/m{sup 3}, p < 0.05), and significantly greater rates of copper sulfide and silver sulfide corrosion compared to non-complaint homes (Cu{sub 2}S: 476 vs. < 32 A/30 d, p < 0.01; Ag{sub 2}S: 1472 vs. 389 A/30 d, p < 0.01). The abundance of carbonate and strontium in drywall was also elevated in complaint homes, and appears to be useful objective marker of problematic drywall in homes that meet other screening criteria (e.g., constructed or renovated in 2006-2007, reports of malodor and accelerated corrosion). This research provides empirical evidence of the direct association between homes constructed with 'Chinese Drywall' in 2006-2007 and elevated corrosion rates and hydrogen sulfide concentrations in indoor air. - Highlights: Black-Right-Pointing-Pointer Environmental measurements in homes with and without 'Chinese Drywall' Black-Right-Pointing-Pointer Homes with 'Chinese Drywall' had higher hydrogen sulfide concentrations Black-Right-Pointing-Pointer Homes with 'Chinese Drywall' had elevated corrosion rates Black-Right-Pointing-Pointer Study provides empirical evidence of reported associations.

Corrosion resistance testing of high-boron-content stainless steels

International Nuclear Information System (INIS)

Petrman, I.; Safek, V.

1994-01-01

Boron steels, i.e. stainless steels with boron contents of 0.2 to 2.25 wt.%, are employed in nuclear engineering for the manufacture of baskets or wells in which radioactive fissile materials are stored, mostly spent nuclear fuel elements. The resistance of such steels to intergranular corrosion and uniform corrosion was examined in the Strauss solution and in boric acid; the dependence of the corrosion rate of the steels on their chemical composition was investigated, and their resistance was compared with that of AISI 304 type steel. Corrosion resistance tests in actual conditions of ''wet'' compact storage (demineralized water or a weak boric acid solution) gave evidence that boron steels undergo nearly no uniform corrosion and, as electrochemical measurements indicated, match standard corrosion-resistant steels. Corrosion resistance was confirmed to decrease slightly with increasing boron content and to increase somewhat with increasing molybdenum content. (Z.S.). 3 tabs., 4 figs., 7 refs

Corrosion aspects of high-level waste disposal in salt domes

International Nuclear Information System (INIS)

Roerbo, K.

1979-12-01

In the ELSAM/ELKRAT waste management project it is planned that the high-level waste is glassified, encapsuled in canisters and finally deposited in a deep hole drilled in a salt dome. In the present report corrosion aspects of the canisters after deposition are discussed. The chemical environment will probably be a limited amount of brine coming from brine inclusions in the surrounding salt and moving up against the temperature gradient, the temperature at the canister surface being in the range of 100-150degC. The possible types of corrosion and the expected corrosion rates for a number of potential canister materials (mild steel, austenitic and ferritic stainless steels, Ni-base alloys, copper, titanium and a few combinations of materials) are discussed. Mild steel (possibly combined with an inner layer of copper or titanium) might possibly be an appropriate choice of material for the canister. (author)

New corrosion issues in gas sweetening plants

Energy Technology Data Exchange (ETDEWEB)

Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

High-temperature corrosion of metals in the salt and metallic melts containing rare earths

Science.gov (United States)

Karpov, V. V.; Abramov, A. V.; Zhilyakov, A. Yu.; Belikov, S. V.; Volkovich, V. A.; Polovov, I. B.; Rebrin, O. I.

2016-09-01

A complex of independent methods was employed to study the corrosion resistance of molybdenum, zirconium, tantalum and tungsten in chloride, chloride-fluoride and fluoride-oxide melts based on LiCl, CaCl2, NaCl- KCl, LiF, and containing rare earths. Tests were conducted for 30 h at 750-1050 °C. The metals showed excellent corrosion resistance in fused chlorides (the corrosion rates were below 0.0005 g/(m2 h). Despite the presence of chemically active fluoride ions in the chloride-fluoride melts, the metals studied also showed very low corrosion rates, except molybdenum, for which the rate of corrosion was 0,8 g/(m2 h). The corrosion resistance of tantalum was considerably reduced in the fluoride-oxide melts; the corrosion rate was over 1 g/(m2 h) corresponding to the 8-th grade of stability and placing tantalum to the group of "low stability" materials.

Determination of corrosion rate of reinforcement with a modulated guard ring electrode; analysis of errors due to lateral current distribution

International Nuclear Information System (INIS)

Wojtas, H.

2004-01-01

The main source of errors in measuring the corrosion rate of rebars on site is a non-uniform current distribution between the small counter electrode (CE) on the concrete surface and the large rebar network. Guard ring electrodes (GEs) are used in an attempt to confine the excitation current within a defined area. In order to better understand the functioning of modulated guard ring electrode and to assess its effectiveness in eliminating errors due to lateral spread of current signal from the small CE, measurements of the polarisation resistance performed on a concrete beam have been numerically simulated. Effect of parameters such as rebar corrosion activity, concrete resistivity, concrete cover depth and size of the corroding area on errors in the estimation of polarisation resistance of a single rebar has been examined. The results indicate that modulated GE arrangement fails to confine the lateral spread of the CE current within a constant area. Using the constant diameter of confinement for the calculation of corrosion rate may lead to serious errors when test conditions change. When high corrosion activity of rebar and/or local corrosion occur, the use of the modulated GE confinement may lead to significant underestimation of the corrosion rate

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Science.gov (United States)

Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

2012-10-01

The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

High temperature corrosion investigations at AW2-bio. Final report; Biomass boiler

Energy Technology Data Exchange (ETDEWEB)

Borg, U.

2011-01-15

The measured corrosion rates in the test superheaters and ordinary superheaters of Avedoere 2 biomass boiler reveal that the corrosion rate increases with metal temperature and is significantly accelerated above steam temperatures of 540 deg. C. For the boiler with a live steam temperature of 540 deg. C, the measured corrosion rates in superheater 2 and 3 were up to 1mm pr. 10000 hours. It was observed that the flue gas temperature and heat flux had a significant effect on the corrosion rates through the surface metal temperature. Thus, the highest corrosion rates in the ordinary superheaters were not found at the position of the highest steam temperature in the outlet of superheater 3, but at the outlet of superheater 2. A steam temperature of approximately 580 deg. C at the outlet of one of the test superheater loops caused a tube fracture after a few months. A HVOF coating was applied to a section of superheater 2 and at a higher temperature in the test superheater loop. Analyses of the tube section after exposure showed that parts of the coating were not present and corrosion of the underlying TP347H FG was apparent. This indicates that the coating had spalled during operation. Furthermore, chlorine diffusion through the coating was observed causing attack at the coating-alloy interface. The project work has shown that it is not possible to increase the live steam temperature of the biomass fired boiler to more than 540 deg. C without a significant increase in superheater corrosion rates for the applied tube materials and coatings. (Author)

In-situ electrochemical study of Zr1nb alloy corrosion in high temperature Li{sup +} containing water

Energy Technology Data Exchange (ETDEWEB)

Krausová, Aneta [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Macák, Jan, E-mail: macakj@vscht.cz [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Sajdl, Petr [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Novotný, Radek [JRC-IET, Westerduinveg 3, 1755 LE Petten (Netherlands); Renčiuková, Veronika [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Vrtílková, Věra [ÚJP a.s., Nad Kamínkou 1345, 156 10 Prague 5 (Czech Republic)

2015-12-15

Long-term in-situ corrosion tests were performed in order to evaluate the influence of lithium ions on the corrosion of zirconium alloy. Experiments were carried out in a high-pressure high-temperature loop (280 °C, 8 MPa) in a high concentration water solution of LiOH (70 and 200 ppm Li{sup +}) and in a simulated WWER primary coolant environment. The kinetic parameters characterising the oxidation process have been explored using in-situ electrochemical impedance spectroscopy and slow potentiodynamic polarization. Also, a suitable equivalent circuit was suggested, which would approximate the impedance characteristics of the corrosion of Zr–1Nb alloy. The Mott–Schottky approach was used to determine the semiconducting character of the passive film. - Highlights: • Zr1Nb alloy was tested in WWER coolant and in LiOH solutions at 280 °C. • Corrosion rates were estimated in-situ from electrochemical data. • Electrochemical data agreed well with weight gains and metallography data. • Increase of corrosion rate in LiOH appeared after short exposure (300–500 h). • Very high donor densities (1.1–1.2 × 10{sup 20} cm{sup −3}) of Zr oxide grown in LiOH were found.

Prediction of pipeline corrosion rate based on grey Markov models

International Nuclear Information System (INIS)

Chen Yonghong; Zhang Dafa; Peng Guichu; Wang Yuemin

2009-01-01

Based on the model that combined by grey model and Markov model, the prediction of corrosion rate of nuclear power pipeline was studied. Works were done to improve the grey model, and the optimization unbiased grey model was obtained. This new model was used to predict the tendency of corrosion rate, and the Markov model was used to predict the residual errors. In order to improve the prediction precision, rolling operation method was used in these prediction processes. The results indicate that the improvement to the grey model is effective and the prediction precision of the new model combined by the optimization unbiased grey model and Markov model is better, and the use of rolling operation method may improve the prediction precision further. (authors)

The composition effect on the long-term corrosion of high-level waste glass

Energy Technology Data Exchange (ETDEWEB)

Hrma, P. [Pacific Northwest National Laboratory, Richland, Washington (United States)

1997-07-01

Waste glass can be optimized for long-term corrosion behavior if the key parameters that control the rate of corrosion are identified, measured, and modeled as functions of glass composition. Second-order polynomial models have been used to optimize glass with respect to a set of requirements on glass properties, such as viscosity and outcomes of standard corrosion tests. Extensive databases exist for the 7-day Product Consistency Test and the 28-day Materials Characterization Center tests, which have been used for nuclear waste glasses in the United States. Models based on these tests are reviewed and discussed to demonstrate the compositional effects on the extent of corrosion under specified conditions. However, modeling the rate of corrosion is potentially more useful for predicting long-term behavior than modeling the extent of corrosion measured by standard tests. Based on an experimental study of two glasses, it is shown that the rate of corrosion can be characterized by simple functions with physically meaningful coefficients. (author)

High temperature (salt melt) corrosion tests with ceramic-coated steel

Energy Technology Data Exchange (ETDEWEB)

Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

2015-06-01

Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

International Nuclear Information System (INIS)

Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

1995-01-01

As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

The corrosion rate and the hydrogen absorption behavior of titanium under reducing condition-III. Research document

International Nuclear Information System (INIS)

Suzuki, H.; Taniguchi, N.; Kawakami, S.

2005-03-01

Titanium is one of the candidate materials for overpacks as a high corrosion resistance metal. At the initial stage of repository, oxidizing condition will be given around the overpack because oxygen will be brought from the ground. The oxygen will be consumed by the reaction with impurities in buffer material or corrosion of overpack, and reducing condition will be achieved around the overpack. With the changing of redox condition, the water reduction becomes to dominate the cathodic reaction accompanying hydrogen generation. Crevice corrosion and hydrogen embrittlement are main causes of the damage of long term integrity of titanium overpack. However, it is not known about the corrosion resistance and hydrogen absorption behavior of titanium under reduction condition. In this study, the completely sealed ampoule test and the immersion test of titanium in aqueous solution and bentonite was carried out. In order to obtain reliable data about the hydrogen generation rate and the ratio of hydrogen absorption in titanium. From the result of 3 years immersion tests, corrosion rate of titanium were estimated to be in the order of 10 -2 ∼10 -1 μm/y in the aqueous solution, and 10 -3 ∼10 -2 μm/y in bentonite. This value is almost the same as the last report. Almost all the hydrogen generated by corrosion was absorbed in titanium in the immersion tests in completely sealed ampoule. In the examination that changed each parameter, it was suggested that the amount of the hydrogen absorption become 2∼3 times in 1M HCO 3- and pH13. (author)

Predicting Effects of Corrosion Erosion of High Strength Steel Pipelines Elbow on CO2-Acetic Acid (HAc) Solution

International Nuclear Information System (INIS)

Asmara, Y. P.; Ismail, M. F.; Chui, L. Giok; Halimi, Jamiludin

2016-01-01

Simultaneously effect of erosion combined with corrosion becomes the most concern in oil and gas industries. It is due to the fast deterioration of metal as effects of solid particles mixed with corrosive environment. There are many corrosion software to investigate possible degradation mechanisms developed by researchers. They are using many combination factors of chemical reactions and physical process. However effects of CO 2 and acid on pipelines orientations are still remain uncovered in their simulation. This research will investigate combination effects of CO 2 and HAc on corrosion and erosion artificial environmental containing sands particles in 45°, 90° and 180° elbow pipelines. The research used theoretical calculations combined with experiments for verification. The main concerns are to investigate the maximum erosion corrosion rate and maximum shear stress at the surface. Methodology used to calculate corrosion rate are Linear Polarization Resistance (LPR) and weight loss. The results showed that at 45°, erosion rate is the more significant effects in contributing degradation of the metal. The effects of CO 2 and HAc gave significant effects when flow rate of the solution are high which reflect synergism effects of solid particles and those chemical compositions. (paper)

Corrosion Performance of Inconel 625 in High Sulphate Content

Science.gov (United States)

Ismail, Azzura

2016-05-01

Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

Ultrasonic Measurement of Erosion/corrosion Rates in Industrial Piping Systems

Science.gov (United States)

Sinclair, A. N.; Safavi, V.; Honarvar, F.

2011-06-01

Industrial piping systems that carry aggressive corrosion or erosion agents may suffer from a gradual wall thickness reduction that eventually threatens pipe integrity. Thinning rates could be estimated from the very small change in wall thickness values measured by conventional ultrasound over a time span of at least a few months. However, measurements performed over shorter time spans would yield no useful information—minor signal distortions originating from grain noise and ultrasonic equipment imperfections prevent a meaningful estimate of the minuscule reduction in echo travel time. Using a Model-Based Estimation (MBE) technique, a signal processing scheme has been developed that enables the echo signals from the pipe wall to be separated from the noise. This was implemented in a laboratory experimental program, featuring accelerated erosion/corrosion on the inner wall of a test pipe. The result was a reduction in the uncertainty in the wall thinning rate by a factor of four. This improvement enables a more rapid response by system operators to a change in plant conditions that could pose a pipe integrity problem. It also enables a rapid evaluation of the effectiveness of new corrosion inhibiting agents under plant operating conditions.

Failure analysis of high strength pipeline with single and multiple corrosions

International Nuclear Information System (INIS)

Chen, Yanfei; Zhang, Hong; Zhang, Juan; Li, Xin; Zhou, Jing

2015-01-01

Highlights: • We study failure of high strength pipelines with single corrosion. • We give regression equations for failure pressure prediction. • We propose assessment procedure for pipelines with multiple corrosions. - Abstract: Corrosion will compromise safety operation of oil and gas pipelines, accurate determination of failure pressure finds importance in residual strength assessment and corrosion allowance design of onshore and offshore pipelines. This paper investigates failure pressure of high strength pipeline with single and multiple corrosions using nonlinear finite element analysis. On the basis of developed regression equations for failure pressure prediction of high strength pipeline with single corrosion, the paper proposes an assessment procedure for predicting failure pressure of high strength pipeline with multiple corrosions. Furthermore, failure pressures predicted by proposed solutions are compared with experimental results and various assessment methods available in literature, where accuracy and versatility are demonstrated

ASSET, An Information System for Alloy Corrosion in High Temperature Gases

International Nuclear Information System (INIS)

R. C. John; A. D. Pelton; A. L. Young; W. T. Thompson; I. G. Wright

2001-01-01

A large database for corrosion data and a corrosion prediction information system for metals and alloys corroding in high-temperature gases have been created. Corrosion data for about 75 commercial alloys, 4600 corrosion data measurements, and six million exposure hours have been compiled into an information system, ASSET. ASSET allows prediction of sound metal thickness losses for metals and alloys corroding by several common corrosion mechanisms at high-temperatures as functions of gas composition, temperature, time, and alloy. This paper presents examples of predicted metal losses of alloys corroding in standard conditions for several corrosion mechanisms expected in high-temperature gases. ASSET also provides a comprehensive capability to analyze the thermochemical interactions between alloys, corrosion products and exposure conditions. Some of the uses of the data compilation and the corrosion prediction feature are illustrated for oxidizing, sulfidizing, sulfidizing/oxidizing , and carburizing conditions

Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

Directory of Open Access Journals (Sweden)

Shih-Chen Shi

2016-07-01

Full Text Available The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC, hydroxypropyl methylcellulose phthalate (HPMCP, and hydroxypropyl methylcellulose acetate succinate (HPMCAS film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate promising anti-corrosion performance of HPMC and HPMCP. With increasing film thickness, both materials reveal improvement in corrosion inhibition. Moreover, because of a hydrophobic surface and lower moisture content, HPMCP shows better anti-corrosion performance than HPMCAS. The study is of certain importance for designing green corrosion inhibitors of high speed steel surfaces by the use of biopolymer derivatives.

Corrosion monitoring using high-frequency guided ultrasonic waves

Science.gov (United States)

Fromme, Paul

2014-02-01

Corrosion develops due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the structural integrity. The nondestructive detection and monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, guided wave modes were generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted and the wall thickness reduced by consecutive milling of the steel structure. Further measurements were conducted using accelerated corrosion in a salt water bath and the damage severity monitored. From the measured signal change due to the wave mode interference the wall thickness reduction was monitored. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

On-line Corrosion Monitoring in District Heating Systems

DEFF Research Database (Denmark)

Richter, Sonja; Thorarinsdottir, R.I.; Hilbert, Lisbeth Rischel

2005-01-01

The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress, ......, precipitation of deposits or crevices. The authors describe methods used for on-line monitoring of corrosion, cover the complications and the main results of a Nordic project.......The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress...

Laboratory investigations on the corrosion rate of A42 carbon steel in various secondary circuit chemistries representative of hydraulic tests conditions

International Nuclear Information System (INIS)

Brussieux, C.; Clinard, M.H.; Guillodo, M.; Alos-Ramos, O.

2014-01-01

the impact of hydrazine on the corrosion rate of passive carbon steel and to explain the high hydrazine consumption rate observed during our tests, a mechanism involving a coupled magnetite crystal growth and hydrazine dismutation or oxidation was proposed. However, the hypothesis proposed in this paper has to be studied in greater details. (author)

Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

Science.gov (United States)

Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

2017-12-01

Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

Testing and prediction of erosion-corrosion for corrosion resistant alloys used in the oil and gas production industry

Science.gov (United States)

Rincon, Hernan E.

The corrosion behavior of CRAs has been thoroughly investigated and documented in the public literature by many researchers; however, little work has been done to investigate erosion-corrosion of such alloys. When sand particles are entrained in the flow, the degradation mechanism is different from that observed for sand-free corrosive environment. There is a need in the oil and gas industry to define safe service limits for utilization of such materials. The effects of flow conditions, sand rate, pH and temperature on the erosion-corrosion of CRAs were widely studied. An extensive experimental work was conducted using scratch tests and flow loop tests using several experimental techniques. At high erosivity conditions, a synergistic effect between erosion and corrosion was observed. Under the high sand rate conditions tested, erosivity is severe enough to damage the passive layer protecting the CRA thereby enhancing the corrosion rate. In most cases there is likely a competition between the rates of protective film removal due to mechanical erosion and protective film healing. Synergism occurs for each of the three alloys examined (13Cr and Super13Cr and 22Cr); however, the degree of synergism is quite different for the three alloys and may not be significant for 22Cr for field conditions where erosivities are typically much lower that those occurring in the small bore loop used in this research. Predictions of the corrosion component of erosion-corrosion based on scratch test data compared reasonably well to test results from flow loops for the three CRAs at high erosivity conditions. Second order behavior appears to be an appropriate and useful model for representing the repassivation process of CRAs. A framework for a procedure to predict penetration rates for erosion-corrosion conditions was developed based on the second order model behavior observed for the re-healing process of the passive film of CRAs and on computational fluid dynamics (CFD) simulations

Simulation of corrosion product activity in pressurized water reactors under flow rate transients

International Nuclear Information System (INIS)

Mirza, Anwar M.; Mirza, Nasir M.; Mir, Imran

1998-01-01

Simulation of coolant activation due to corrosion products and impurities in a typical pressurized water reactor has been done under flow rate transients. Employing time dependent production and losses of corrosion products in the primary coolant path an approach has been developed to calculate the coolant specific activity. Results for 24 Na, 56 Mn, 59 Fe, 60 Co and 99Mo show that the specific activity in primary loop approaches equilibrium value under normal operating conditions fairly rapidly. Predominant corrosion product activity is due to Mn-56. Parametric studies at full power for various ramp decreases in flow rate show initial decline in the activity and then a gradual rise to relatively higher saturation values. The minimum value and the time taken to reach the minima are strong functions of the slope of linear decrease in flow rate. In the second part flow rate coastdown was allowed to occur at different flow half-times. The reactor scram was initiated at 90% of the normal flow rate. The results show that the specific activity decreases and the rate of decrease depends on pump half time and the reactor scram conditions

Extremely high resolution corrosion monitoring of pipelines: retrofittable, non-invasive and real-time

Energy Technology Data Exchange (ETDEWEB)

Baltzersen, Oeystein; Tveit, Edd [Sensorlink AS, Trondheim (Norway); Verley, Richard [StatoilHydro ASA, Stockholm (Sweden)

2009-07-01

The Ultramonit unit is a clamp-on tool (removable) that uses an array of sensors to provide online, real-time, reliable and repeatable high accuracy ultrasonic wall thickness measurements and corrosion monitoring at selected locations along the pipeline. The unit can be installed on new or existing pipelines by diver or ROV. The system is based on the well-established ultrasonic pulse-echo method (A-scan). Special processing methods, and the fact that the unit is fixed to the pipeline, enable detection of changes in wall thickness in the micro-meter range. By utilizing this kind of resolution, it is possible to project corrosion rates in hours or days. The tool is used for calibration of corrosion inhibitor programs, verification and calibration of inspection pig data and general corrosion monitoring of new and existing pipelines. (author)

Influence of cooling rate on the microstructure and corrosion behavior of Al–Fe alloys

International Nuclear Information System (INIS)

Dorin, T.; Stanford, N.; Birbilis, N.; Gupta, R.K.

2015-01-01

Highlights: • Increasing the cooling rate from 0.1 to 500 °C/s, mass loss rate decreased by 6 times. • Increase in corrosion resistance was attributed to the refined Fe-intermetallics. • Increased cooling rate resulted in increased Fe content in solid solution. • Direct strip casting can produce alloys with higher acceptable content of impurities. • Direct Strip Casting is a potential candidate to improve recyclability of Al alloys - Abstract: The effect of Fe in Al is technologically important for commercial Al-alloys, and in recycled Al. This work explores the use of the novel rapid solidification technology, known as direct strip casting, to improve the recyclability of Al-alloys. We provide a comparison between the corrosion and microstructure of Al–Fe alloys prepared with wide-ranging cooling rates (0.1 °C/s to 500 °C/s). Rapid cooling was achieved via direct strip casting, while slow cooling was achieved using sand casting. Corrosion was studied via polarisation and immersion tests, followed by surface analysis using scanning electron microscopy and optical profilometry. It was shown that the corrosion resistance of Al–Fe alloys is improved with increased cooling rates, attributed to the reduced size and number of Fe-containing intermetallics.

The optimization of CNT-PVA nanocomposite for mild steel coating: Effect of CNTs concentration on the corrosion rate of mild steel

Science.gov (United States)

Maryam, M.; Ibrahim, N. M. A. A.; Eswar, K. A.; Guliling, M.; Suhaimi, M. H. F.; Khusaimi, Z.; Abdullah, S.; Rusop, M.

2018-05-01

Carbon Nanotubes (CNTs) are molecular-scale tubes of graphitic carbon which have outstanding mechanical and magnetic properties with extraordinary strength. It can be said that CNTs can be used in coating application to prevent corrosion and lower the rate of corrosion on steel. However, CNT alone cannot be used for coating purposes. Therefore, by combining it with polymer to produce a nanocomposite thin film, it can be used for nanocoating on mild steel substrate. Polyvinyl alcohol (PVA) was chosen due to its high strength and high modulus polymer fibers and has the possibilities of improving the physicochemical properties of carbon nanotubes. Carbon nanotubes and polyvinyl alcohol (CNT-PVA) nanocomposite were prepared by using sol-gel method and coated as thin film on mild steel substrate by using spin coating. Sol-gel is a convenient technique used for the production of nanocomposite aqueous solution. Five samples were prepared at the different concentration of CNTs-PVA to verify the corrosion rate application. The samples were then characterized by Field Emission Scanning Electron Microscopy (FESEM) and Atomic Force Microscopy (AFM) obtaining the structural properties, surface morphology and topography of samples. Raman spectroscopy was used to determine the microraman spectra of CNTs which showed the quality and purity of samples. Finally, corrosion test was done to measure the corrosion rate of samples at the different concentration of CNTs/PVA nanocomposite.

Fundamental corrosion characterization of high-strength titanium alloys

International Nuclear Information System (INIS)

Schutz, R.W.; Grauman, J.S.

1984-01-01

Many commercially available and several developmental high-strength titanium alloys were evaluated for application in chloride-containing environments with respect to general, crevice, and stress corrosion resistance. Studies in boiling reducing and oxidizing acid chloride media permitted identification of certain high-strength titanium alloys, containing ≥4 weight % molybdenum, which are significantly more resistant than unalloyed titanium with respect to general and crevice attack. Data regression analysis suggests that molybdenum and vanadium impart a significant positive effect on alloy corrosion resistance under reducing acid chloride conditions, whereas aluminum is detrimental. Little effect of metallurgical condition (that is, annealed versus aged) on corrosion behavior of the higher molybdenum-containing alloys was noted. No obvious susceptibility to chloride and sulfide stress corrosion cracking (SCC) was detected utilizing U-bend specimens at 177 0 C

Hydrofluoric Acid Corrosion Study of High-Alloy Materials

Energy Technology Data Exchange (ETDEWEB)

Osborne, P.E.

2002-09-11

A corrosion study involving high-alloy materials and concentrated hydrofluoric acid (HF) was conducted in support of the Molten Salt Reactor Experiment Conversion Project (CP). The purpose of the test was to obtain a greater understanding of the corrosion rates of materials of construction currently used in the CP vs those of proposed replacement parts. Results of the study will help formulate a change-out schedule for CP parts. The CP will convert slightly less than 40 kg of {sup 233}U from a gas (UF{sub 6}) sorbed on sodium fluoride pellets to a more stable oxide (U{sub 3}O{sub 8}). One by-product of the conversion is the formation of concentrated HF. Six moles of highly corrosive HF are produced for each mole of UF{sub 6} converted. This acid is particularly corrosive to most metals, elastomers, and silica-containing materials. A common impurity found in {sup 233}U is {sup 232}U. This impurity isotope has several daughters that make the handling of the {sup 233}U difficult. Traps of {sup 233}U may have radiation fields of up to 400 R at contact, a situation that makes the process of changing valves or working on the CP more challenging. It is also for this reason that a comprehensive part change-out schedule must be established. Laboratory experiments involving the repeated transfer of HF through 1/2-in. metal tubing and valves have proven difficult due to the corrosivity of the HF upon contact with all wetted parts. Each batch of HF is approximately 1.5 L of 33 wt% HF and is transferred most often as a vapor under vacuum and at temperatures of up to 250 C. Materials used in the HF side of the CP include Hastelloy C-276 and Monel 400 tubing, Haynes 230 and alloy C-276 vessels, and alloy 400 valve bodies with Inconel (alloy 600) bellows. The chemical compositions of the metals discussed in this report are displayed in Table 1. Of particular concern are the almost 30 vendor-supplied UG valves that have the potential for exposure to HF. These valves have been

High temperature corrosion behaviour of a new Ni-30Fe-10Ar-Cr-alloy

International Nuclear Information System (INIS)

Kloewer, J.; Sauthoff, G.

1997-01-01

The high temperature corrosion behaviour of a new duplex nickel-base alloy containing about 30 mass% iron, 10 mass% aluminium and 8 mass% chromium was determined in both air and hot process gases containing methane/hydrogen, sulphur dioxide and hydrogen sulphide, respectively. It was found that the corrosion resistance against carburisation, sulphidation and oxidation was excellent due to the formation of a dense, protective alumina scale. The adherence of the alumina scale was increased by an addition of 0.1 mass% hafnium. The concentration of chromium was found to have a remarkable impact on the oxidation and high temperature corrosion resistance. Alloys without chromium showed increased corrosion rates in both air and sulphur-containing gas atmospheres due to the initial formation of nickel oxides. In sulphidising SO 2 -and H 2 S- containing gases at least 4 mass% chromium are required to stabilise the formation of alumina and to prevent the formation of nickel/sulphur compounds. (orig.)

Study on applicability of highly corrosion-resistant amorphous coating techniques to components of reprocessing plant

International Nuclear Information System (INIS)

Ebata, Makoto; Okuyama, Gen; Chiba, Shigeru; Matsunaga, Tsunebumi

1991-01-01

In view of the growing need for prolongation of lives of reprocessing plant installations, we recently investigated the applicability of highly corrosion-resistant amorphous coating techniques to such plant components as to be subjected to a badly corrosive environment created by high temperatures, boiling nitric acid (HNO 3 ), etc. As the result, giving a preference to the Ta-based amorphous alloys exhibiting high corrosion-resistance in HNO 3 solutions, we made specimens of stainless steel plates coated with the above amorphous alloys through the sputtering process thereof. To our satisfaction, these specimens successfully passed various HNO 3 corrosion tests as described later on. Ta-based amorphous films give cathodic protection to 310 Nb stainless steel plates, and that with extremely low corrosion rates of themselves as protecting agents. For these reasons, we are confident that there will be no practical problems at all, in case we adopt stainless steel plates partially coated with such amorphous alloys for use in a nitric-acid environment. In this paper, we explain the comparative tests for various amorphous alloys with different compositions, referring also to the thus-selected Ta-based amorphous alloy along with several kinds of corrosion tests specially arranged for the same alloy. (author)

Corrosion of Ferritic-Martensitic steels in high temperature water: A literature Review

International Nuclear Information System (INIS)

Fernandez, P.; Lapena, J.; Blazquez, F.

2001-01-01

Available literature concerning corrosion of high-chromium ferritic/martensitic steel in high temperature water as reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, environmentally assisted cracking (EAC) including stress corrosion cracking (SCC), corrosion fatigue and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS). Are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. (Author)

Corrosion Behavior of Nickel-Plated Alloy 600 in High Temperature Water

International Nuclear Information System (INIS)

Kim, Ji Hyun; Hwang, Il Soon

2008-01-01

In this paper, electrochemical and microstructural characteristics of nickel-plated Alloy 600 wee investigated in order to identify the performance of electroless Ni-plating on Alloy 600 in high-temperature aqueous condition with the comparison of electrolytic nickel-plating. For high temperature corrosion test of nickel-plated Alloy 600, specimens were exposed for 770 hours to typical PWR primary water condition. During the test, open circuit potentials (OCP's) of all specimens were measured using a reference electrode. Also, resistance to flow accelerated corrosion (FAC) test was examined in order to check the durability of plated layers in high-velocity flow environment at high temperature. After exposures to high flow rate aqueous condition, the integrity of surfaces was confirmed by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). For the field application, a remote process for electroless nickel-plating was demonstrated using a plate specimen with narrow gap on a laboratory scale. Finally, a practical seal design was suggested for more convenient application

High temperature corrosion during biomass firing: improved understanding by depth resolved characterisation of corrosion products

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2015-01-01

changes within the near surface region (covering both the deposit and the steel surface). Such cross-section analysis was further complemented by plan view investigations (additionally involving X-ray diffraction) combined with removal of the corrosion products. Improved insights into the nature......The high temperature corrosion of an austenitic stainless steel (TP 347H FG), widely utilised as a superheater tube material in Danish power stations, was investigated to verify the corrosion mechanisms related to biomass firing. KCl coated samples were exposed isothermally to 560 degrees C...... of the corrosion products as a function of distance from the deposit surface were revealed through this comprehensive characterisation. Corrosion attack during simulated straw-firing conditions was observed to occur through both active oxidation and sulphidation mechanisms....

Corrosion monitoring using high-frequency guided waves

Science.gov (United States)

Fromme, P.

2016-04-01

Corrosion can develop due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Generalized corrosion leading to wall thickness loss can cause the reduction of the strength and thus degradation of the structural integrity. The monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic wedge transducers with single sided access to the structure, guided wave modes were selectively generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted for wall thickness reduction due to milling of the steel structure. From the measured signal changes due to the wave mode interference the reduced wall thickness was monitored. Good agreement with theoretical predictions was achieved. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

Mg and Mg alloys: how comparable are in vitro and in vivo corrosion rates? A review.

Science.gov (United States)

Martinez Sanchez, Adela Helvia; Luthringer, Bérengère J C; Feyerabend, Frank; Willumeit, Regine

2015-02-01

Due to their biodegradability, magnesium and magnesium-based alloys could represent the third generation of biomaterials. However, their mechanical properties and time of degradation have to match the needs of applications. Several approaches, such as choice of alloying elements or tailored microstructure, are employed to tailor corrosion behaviour. Due to the high electrochemical activity of Mg, numerous environmental factors (e.g. temperature and surrounding ion composition) influence its corrosion behaviour, making it unpredictable. Nevertheless, the need of reliable in vitro model(s) to predict in vivo implant degradation is increasing. In an attempt to find a correlation between in vitro and vivo corrosion rates, this review presents a systematic literature survey, as well as an attempt to correlate the different results. Copyright © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Influence of LMFBR fuel pin temperature profiles on corrosion rate

International Nuclear Information System (INIS)

Shiels, S.A.; Bagnall, C.; Schrock, S.L.; Orbon, S.J.

1976-01-01

The paper describes the sodium corrosion behavior of 20 percent cold worked Type 316 stainless steel fuel pin cladding under a simulated reactor thermal environment. A temperature gradient, typical of a fuel pin, was generated in a 0.9 m long heater section by direct resistance heating. Specimens were located in an isothermal test section immediately downstream of the heater. A comparison of the measured corrosion rates with available data showed an enhancement factor of between 1.5 and 2 which was attributed to the severe axial temperature gradient through the heater. Differences in structure and surface chemistry were also noted

Analysis of corrosion data for carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

International Nuclear Information System (INIS)

Diercks, D.R.; Hull, A.B.; Kassner, T.F.

1988-03-01

Carbon steel is currently the leading candidate material for fabrication of a container for isolation of high level nuclear waste in a salt repository. Since brine entrapped in the bedded salt can migrate to the container by several transport processes, corrosion is an important consideration in the long-term performance of the waste package. A detailed literature search was performed to compile relevant corrosion data for carbon steels in anoxic acid chloride solutions, and simulated salt repository brines at temperatures between ∼ 20 and 400 0 C. The hydrolysis of Mg 2+ ions in simulated repository brines containing high magnesium concentrations causes acidification at temperatures above 25 0 C, which, in turn, influences the protective nature of the magnetite corrosion product layer on carbon steel. The corrosion data for the steels were analyzed, and an analytical model for general corrosion was developed to calculate the amount of penetration (i.e., wall thinning) as a function of time, temperature, and the pressure of corrosion product hydrogen than can build up during exposure in a closed system (e.g., a sealed capsule). Both the temperature and pressure dependence of the corrosion rate of steels in anoxic acid chloride solutions indicate that the rate-controlling partial reaction is the cathodic reduction of water to form hydrogen. Variations in the composition and microstructure of the steels or the concentration of the ionic species in the chloride solutions (provided that they do not change the pH significantly) do not appear to strongly influence the corrosion rate

A method for measuring the corrosion rate of materials in spallation neutron source target/blanket cooling loops

International Nuclear Information System (INIS)

Lillard, R.S.; Butt, D.P.

1999-01-01

This paper summarizes the ongoing evaluation of the susceptibility of materials in accelerator target/blanket cooling loops to corrosion. To simulate the exposure environment in a target/blanket cooling loop, samples were irradiated by an 800 MeV proton beam at the A6 Target Station of the Los Alamos Neutron Science Center (LANSCE). To accomplish this, a cooling water loop capable of exposing corrosion samples to an 800 MeV proton beam at currents upwards of 1 mA was constructed. This loop allowed control and evaluation hydrogen water chemistry, water conductivity, and solution pH. Specially designed ceramic sealed samples were used to measure the real-time corrosion rates of materials placed directly in the proton beam using electrochemical impedance spectroscopy (EIS). EIS was also used to measure real-time corrosion rates of samples that were out of the proton beam and downstream from the in-beam samples. These out-of-beam probes primarily examined the effects of long lived water radiolysis products from proton irradiation on corrosion rates. An overview of the LANSCE corrosion loop, the corrosion probes, and data from an in-beam alloy 718 probe are presented

MODELING THE CORROSION OF HIGH-LEVEL WASTE CONTAINERS CAM-CRM INTERFACE

International Nuclear Information System (INIS)

JOSEPH C. FARMER, PETER J. BEDROSSIAN, R. DANIEL MCCRIGHT

1998-01-01

A key component of the Engineered Barrier System (EBS) being designed for containment of spent-fuel and high-level waste at the proposed geological repository at Yucca Mountain, Nevada is a two-layer canister. In this particular design, the inner barrier is made of a corrosion resistant material (CRM) such as Alloy 625 or C-22, while the outer barrier is made of a corrosion-allowance material (CAM) such as carbon steel or Monel400. Initially, the containers will be hot and dry due to the heat generated by radioactive decay. However, the temperature will eventually drop to levels where both humid air and aqueous phase corrosion will be possible. As the outer barrier is penetrated, uniform corrosion of the CRM will be possible in exfoliated areas. The possibility for crevice formation between the CAM and CRM will also exist. In the case of either Alloy 625 or C-22, a crevice will have to form before significant penetration of the CRM can occur. Crevice corrosion of the CRMs has been well documented. Lillard and Scully have induced crevice corrosion in Alloy 625 during exposure to artificial sea water. Jones and Wilde have prepared simulated crevice solutions of FeCl 2 , NiCl 2 and CrCl 3 , and measured substantial pH suppression. Asphahani measured the dissolution rates of Alloys 625 and C-22 in such artificial crevice solutions at various temperatures. Others have observed no significant localized attack in less severe environments

Passive Corrosion Behavior of Alloy 22

International Nuclear Information System (INIS)

R.B. Rebak; J.H. Payer

2006-01-01

Alloy 22 (NO6022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nano-meters per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids

Simulation of corrosion product activity in ion- exchanger of PWR under acceleration of corrosion and flow rate perturbations

International Nuclear Information System (INIS)

Mirza, N.M.; Mirza, S.M.; Rafique, M.

2005-01-01

In this paper computer code developed earlier by the authors (CPAIR-P) has been employed to compute corrosion product activity in PWRs for flow rate perturbations. The values of radioactivity in ion exchanger of Pressurized Water Reactor (PWR) under normal and flow rate perturbation conditions have been calculated. For linearly accelerating corrosion rates, activity saturates for removal rate of 600 cm/sup 3// s in primary coolant of PWR. A higher removal rate of 750 cm/sup 3// s was selected for which the saturation value is sufficiently low (0. 28 micro Ci/cm/sup 3/). Simulation results shows that the Fe/sup 59/ Na/sup 24/, Mo/sup 99/, Mn/sup 56/ reaches saturation values with in about 700 hours of reactor operation. However, Co/sup 58/ and Co/sup 60/ keep on accumulating and do not saturate with in 2000 hours of these simulation time. When flow rate is decreased by 10% of rated flow rate after 500 hours of reactor operation, a dip in activity is seen, which reaches to the value of 0.00138 micro Ci cm/sup -3/ then again it begins to rise and reaches saturation value of 0.00147 cm/sup 3//s. (author)

Monitoring of corrosion damage using high-frequency guided ultrasonic waves

Science.gov (United States)

Chew, D.; Fromme, P.

2015-03-01

Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, high frequency guided wave modes were generated that penetrate through the complete thickness of the structure. Wall thickness reduction was induced using accelerated corrosion in a salt water bath. The corrosion damage was monitored based on the effect on the wave propagation and interference of the different modes. The change in the wave interference was quantified based on an analysis in the frequency domain (Fourier transform) and was found to match well with theoretical predictions for the wall thickness loss. High frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

Experimental study on stress corrosion crack propagation rate of FV520B in carbon dioxide and hydrogen sulfide solution

Directory of Open Access Journals (Sweden)

Ming Qin

Full Text Available FV520B steel is a kind of precipitation hardening Martensitic stainless steel, it has high-strength, good plasticity and good corrosion resistance. Stress corrosion cracking (SCC is one of the main corrosion failure mode for FV520B in industrial transportation of natural gas operation. For a better understanding the effect on SCC of FV520B, the improved wedge opening loading (WOL specimens and constant displacement loading methods were employed in experimental research in carbon dioxide and hydrogen sulfide solution. The test results showed that the crack propagation rate is 1.941 × 10−7–5.748 × 10−7 mm/s, the stress intensity factor KISCC is not more than 36.83 MPa m. The rate increases with the increasing of the crack opening displacement. Under the condition of different initial loading, KISCC generally shows a decreasing tendency with the increase in H2S concentration, and the crack propagation rate showed an increasing trend substantially. For the enrichment of sulfur ion in the crack tip induced the generation of pitting corrosion, promoting the surrounding metal formed the corrosion micro batteries, the pit defects gradually extended and connected with the adjacent pit to form a small crack, leading to further propagation till cracking happened. Fracture microscopic morphology displayed typical brittle fracture phenomena, accompanying with trans-granular cracking, river shape and sector, many second cracks on the fracture surface. Keywords: FV520B, Wedge opening loading specimen, Stress corrosion cracking, Hydrogen sulfide

Chromium steel corrosion rates and mechanisms in aqueous nickel chloride at 300C

International Nuclear Information System (INIS)

Forrest, J.E.; Broomfield, J.P.; Mitra, P.K.

1985-01-01

Rapid corrosion of PWR steam generator carbon steel support structures and consequential denting of steam generator tubes led to investigation of alternative support designs and materials. In recent designs of steam generators the carbon steel drilled hole tube support plate has been replaced by one of quatrefoil or trefoil shape to minimize the contact area. These plates are now made of more corrosion resistant chromium steel (approx. 12%Cr) to ensure that they are less vulnerable to attack in the event of adverse boiler water chemistry. This study was initiated to examine the corrosion behavior of a range of chromium steels in the acid chloride environments characteristic of tube/support plate crevices under adverse boiler water conditions. Objectives of the study were to: 1) determine the relative susceptibility of candidate tube support plate steels to acid chloride corrosion; 2) investigate the corrosion product morphology and its relationship to the corrosion mechanism; 3) determine the effect of environment aggressiveness on 12%Cr (A405) steel corrosion rates and mechanisms; and 4) investigate the effect of restraint stress/environment on denting potential of A405. Experimental method and results are discussed

Chloride-induced corrosion mechanism and rate of enamel- and epoxy-coated deformed steel bars embedded in mortar

International Nuclear Information System (INIS)

Tang, Fujian; Chen, Genda; Brow, Richard K.

2016-01-01

The chloride-induced corrosion mechanisms of uncoated, pure enamel (PE)-coated, mixed enamel (ME)-coated, double enamel (DE)-coated, and fusion bonded epoxy (FBE)-coated deformed steel bars embedded in mortar cylinders are investigated in 3.5 wt.% NaCl solution and compared through electrochemical tests and visual inspection. Corrosion initiated after 29 or 61 days of tests in all uncoated and enamel-coated steel bars, and after 244 days of tests in some FBE-coated steel bars. In active stage, DE- and FBE-coated steel bars are subjected to the highest and lowest corrosion rates, respectively. The uncoated and ME-coated steel bars revealed relatively uniform corrosion while the PE-, DE-, and FBE-coated steel bars experienced pitting corrosion around damaged coating areas. Due to the combined effect of ion diffusion and capillary suction, wet–dry cyclic immersion caused more severe corrosion than continuous immersion. Both exposure conditions affected the corrosion rate more significantly than the water–cement ratio in mortar design.

Online, real-time corrosion monitoring in district heating systems

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Thorarinsdottir, R.I.

2005-01-01

The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress, ......, precipitation of deposits or crevices. The authors describe methods used for on-line monitoring of corrosion, cover the complications and the main results of a Nordic project.......The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress...

Establishing empirical relationships to predict porosity level and corrosion rate of atmospheric plasma-sprayed alumina coatings on AZ31B magnesium alloy

Directory of Open Access Journals (Sweden)

D. Thirumalaikumarasamy

2014-06-01

Full Text Available Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. In this work, empirical relationships were developed to predict the porosity and corrosion rate of alumina coatings by incorporating independently controllable atmospheric plasma spray operational parameters (input power, stand-off distance and powder feed rate using response surface methodology (RSM. A central composite rotatable design with three factors and five levels was chosen to minimize the number of experimental conditions. Within the scope of the design space, the input power and the stand-off distance appeared to be the most significant two parameters affecting the responses among the three investigated process parameters. A linear regression relationship was also established between porosity and corrosion rate of the alumina coatings. Further, sensitivity analysis was carried out and compared with the relative impact of three process parameters on porosity level and corrosion rate to verify the measurement errors on the values of the uncertainty in estimated parameters.

Development and evaluation of an instantaneous atmospheric corrosion rate monitor

Science.gov (United States)

Mansfeld, F.; Jeanjaquet, S. L.; Kendig, M. W.; Roe, D. K.

1985-06-01

A research program was carried out in which a new instantaneous atmospheric corrosion rate monitor (ACRM) was developed and evaluated, and equipment was constructed which will allow the use of many sensors in an economical way in outdoor exposures. In the first task, the ACRM was developed and tested in flow chambers in which relative humidity and gaseous and particulate pollutant levels can be controlled. Diurnal cycles and periods of rain were simulated. The effects of aerosols were studied. A computerized system was used for collection, storage, and analysis of the electrochemical data. In the second task, a relatively inexpensive electronics system for control of the ACRM and measurement of atmospheric corrosion rates was designed and built. In the third task, calibration of deterioration rates of various metallic and nonmetallic materials with the response of the ACRMs attached to these materials was carried out under controlled environmental conditions using the system developed in the second task. A Quality Assurance project plan was prepared with inputs from the Rockwell International Environmental Monitoring and Service Center and Quality Assurance System audits were performed.

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie

2017-01-01

Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre......-oxidised Al and Ti-containing alloys (Kanthal APM and Nimonic 80A, respectively) was investigated under laboratory conditions mimicking biomass firing. The alloys were pre-oxidised at 900°C for 1 week. Afterwards, pre-oxidised samples, and virgin non-pre-oxidised samples as reference, were coated...... with a synthetic deposit of KCl and exposed at 560°C for 1 week to a gas mixture typical of biomass firing. Results show that pre-oxidation could hinder the corrosion attack; however, the relative success was different for the two alloys. While corrosion attack was observed on the pre-oxidised Kanthal APM, the pre...

The importance of the strain rate and creep on the stress corrosion cracking mechanisms and models

International Nuclear Information System (INIS)

Aly, Omar F.; Mattar Neto, Miguel; Schvartzman, Monica M.A.M.

2011-01-01

Stress corrosion cracking is a nuclear, power, petrochemical, and other industries equipment and components (like pressure vessels, nozzles, tubes, accessories) life degradation mode, involving fragile fracture. The stress corrosion cracking failures can produce serious accidents, and incidents which can put on risk the safety, reliability, and efficiency of many plants. These failures are of very complex prediction. The stress corrosion cracking mechanisms are based on three kinds of factors: microstructural, mechanical and environmental. Concerning the mechanical factors, various authors prefer to consider the crack tip strain rate rather than stress, as a decisive factor which contributes to the process: this parameter is directly influenced by the creep strain rate of the material. Based on two KAPL-Knolls Atomic Power Laboratory experimental studies in SSRT (slow strain rate test) and CL (constant load) test, for prediction of primary water stress corrosion cracking in nickel based alloys, it has done a data compilation of the film rupture mechanism parameters, for modeling PWSCC of Alloy 600 and discussed the importance of the strain rate and the creep on the stress corrosion cracking mechanisms and models. As derived from this study, a simple theoretical model is proposed, and it is showed that the crack growth rate estimated with Brazilian tests results with Alloy 600 in SSRT, are according with the KAPL ones and other published literature. (author)

Corrosion of carbon steel in contact with bentonite

International Nuclear Information System (INIS)

Dobrev, D.; Vokal, A.; Bruha, P.

2010-01-01

Document available in extended abstract form only. Carbon steel canisters were chosen in a number of disposal concepts as reference material for disposal canisters. The corrosion rates of carbon steels in water solution both in aerobic and anaerobic conditions are well known, but only scarce data are available for corrosion behaviour of carbon steels in contact with bentonite. A special apparatus, which enables to measure corrosion rate of carbon steels under conditions simulating conditions in a repository, namely in contact with bentonite under high pressure and elevated temperatures was therefore prepared to study: - Corrosion rate of carbon steels in direct contact with bentonite in comparison with corrosion rate of carbon steels in synthetic bentonite pore water. - Influence of corrosion products on bentonite. The apparatus is composed of corrosion chamber containing a carbon steel disc in direct contact with compacted bentonite. Synthetic granitic water is above compacted bentonite under high pressure (50 - 100 bar) to simulate hydrostatic pressure in a repository. The experiments can be carried out under various temperatures. Bentonites used for experiments were Na-type of bentonite Volclay KWK 80 - 20 and Ca-Mg Czech bentonite from deposit Rokle. Before adding water into corrosion system the corrosion chamber was purged by nitrogen gas. The saturation of bentonite and corrosion rate were monitored by measuring consumption of water, pressure increase caused by swelling pressure of bentonite and by generation of hydrogen. Corrosion rate was also determined after corrosion experiments from weight loss of samples. The results of experiments show that the corrosion behaviour of carbon steels in contact with bentonite is very different from corrosion of carbon steels in water simulating bentonite pore water solution. The corrosion rates of carbon steel in contact with bentonite reached after 30 days of corrosion the values approaching 40 mm/yr contrary to values

The effect of texture, heat treatment and elongation rate on stress corrosion cracking in irradiated zircaloy

International Nuclear Information System (INIS)

Pettersson, K.; Stany, W.; Hellstrand, E.

1979-03-01

Irradiated zircaloy samples with different textures and heat treatments have been tested concerning stress corrosion. Irradiated samples of Zr-1Nb, pure Zr and beta quenched zircaloy have also been investigated. Stress-relieve annealled zircaloy is even after irradiation more sensitive to stress corrosion than recrystallized zircaloy. Zr-1Nb and beta quenched zircaloy are much more sinsitive to stress corrosion than the samples with different textures. As a rule irradiated zircaloy is sensitive to stress corrosion at stresses far below the yield point. The breaking stress decreases with the elongation rate. The extension of cracks is much faster in irradiated zircaloy than in unirradiated zircaloy. There is no simple failure criterium for irradiated zircaloy. However for a certain stress and a certain elongation rate the probability for a failure before this stress is reached with a constant elongation rate can be given. (E.R.)

Corrosion potential detection method, potential characteristic simulation method for reaction rate and plant monitoring system using the same

International Nuclear Information System (INIS)

Sakai, Masanori; Onaka, Noriyuki; Takahashi, Tatsuya; Yamanaka, Hiroshi.

1995-01-01

In a calculation controlling device for a plant monitoring system, concentrations of materials concerning reaction materials in a certain state of a reaction process, and an actually measured value for the potential of a material in this state are substituted into a reaction rate equation obtained in accordance with a reaction process model. With such procedures, a relation between the reaction rate (current value) and the potential of the material can be obtained. A potential at which the reaction rates of an anode reaction and a cathode reaction contained in a corrosion reaction are made equal is determined by a numerical value calculation, based on an electrochemical hybrid potential logic by using the reaction rate equation, the reaction rate information relative to the corrosion reaction of the material and the concentration of the material concerning the corrosion reaction is obtained by a numerical value calculation. Then, simulation for the corrosion potential is enabled based on the handling corresponding to the actual reaction. Further, even for a portion which can not be measured actually, the corrosion potential can be recognized by simulation. (N.H.)

Corrosion and runoff rates of Cu and three Cu-alloys in marine environments with increasing chloride deposition rate.

Science.gov (United States)

Odnevall Wallinder, Inger; Zhang, Xian; Goidanich, Sara; Le Bozec, Nathalie; Herting, Gunilla; Leygraf, Christofer

2014-02-15

Bare copper sheet and three commercial Cu-based alloys, Cu15Zn, Cu4Sn and Cu5Al5Zn, have been exposed to four test sites in Brest, France, with strongly varying chloride deposition rates. The corrosion rates of all four materials decrease continuously with distance from the coast, i.e. with decreasing chloride load, and in the following order: Cu4Sn>Cu sheet>Cu15Zn>Cu5Al5Zn. The patina on all materials was composed of two main layers, Cu2O as the inner layer and Cu2(OH)3Cl as the outer layer, and with a discontinuous presence of CuCl in between. Additional minor patina constituents are SnO2 (Cu4Sn), Zn5(OH)6(CO3)2 (Cu15Zn and Cu5Al5Zn) and Zn6Al2(OH)16CO3·4H2O/Zn2Al(OH)6Cl·2H2O/Zn5Cl2(OH)8·H2O and Al2O3 (Cu5Al5Zn). The observed Zn- and Zn/Al-containing corrosion products might be important factors for the lower sensitivity of Cu15Zn and Cu5Al5Zn against chloride-induced atmospheric corrosion compared with Cu sheet and Cu4Sn. Decreasing corrosion rates with exposure time were observed for all materials and chloride loads and attributed to an improved adherence with time of the outer patina to the underlying inner oxide. Flaking of the outer patina layer was mainly observed on Cu4Sn and Cu sheet and associated with the gradual transformation of CuCl to Cu2(OH)3Cl of larger volume. After three years only Cu5Al5Zn remains lustrous because of a patina compared with the other materials that appeared brownish-reddish. Significantly lower release rates of metals compared with corresponding corrosion rates were observed for all materials. Very similar release rates of copper from all four materials were observed during the fifth year of marine exposure due to an outer surface patina that with time revealed similar constituents and solubility properties. Copyright © 2013 The Authors. Published by Elsevier B.V. All rights reserved.

Experimental study on stress corrosion crack propagation rate of FV520B in carbon dioxide and hydrogen sulfide solution

Science.gov (United States)

Qin, Ming; Li, Jianfeng; Chen, Songying; Qu, Yanpeng

FV520B steel is a kind of precipitation hardening Martensitic stainless steel, it has high-strength, good plasticity and good corrosion resistance. Stress corrosion cracking (SCC) is one of the main corrosion failure mode for FV520B in industrial transportation of natural gas operation. For a better understanding the effect on SCC of FV520B, the improved wedge opening loading (WOL) specimens and constant displacement loading methods were employed in experimental research in carbon dioxide and hydrogen sulfide solution. The test results showed that the crack propagation rate is 1.941 × 10-7-5.748 × 10-7 mm/s, the stress intensity factor KISCC is not more than 36.83 MPa √{ m } . The rate increases with the increasing of the crack opening displacement. Under the condition of different initial loading, KISCC generally shows a decreasing tendency with the increase in H2S concentration, and the crack propagation rate showed an increasing trend substantially. For the enrichment of sulfur ion in the crack tip induced the generation of pitting corrosion, promoting the surrounding metal formed the corrosion micro batteries, the pit defects gradually extended and connected with the adjacent pit to form a small crack, leading to further propagation till cracking happened. Fracture microscopic morphology displayed typical brittle fracture phenomena, accompanying with trans-granular cracking, river shape and sector, many second cracks on the fracture surface.

Determination of the corrosion rate of zinc by measuring the polarization resistance

International Nuclear Information System (INIS)

Roeschenbleck, B.; Koenig, W.

1982-01-01

Zinc is an important common metal. It should be noticeably attacked just by water as a result of its basic character. However, this is not the case, firstly because it tends to form protective layers and furthermore pure zinc has a high hydrogen overpressure. Zinc is often used as cathodic protection of iron. In order to assess the protective effect, the corrosion rate depending on the pH-value is important. A report is given here on the problems involved in determining these values. (orig./RW) [de

Corrosion of steel structures in sea-bed sediment

Indian Academy of Sciences (India)

Unknown

corrosion mechanism, measurement of metal corrosion rate, corrosion ... cables, steel rigs, pipelines and other marine facilities, is ..... make high strength steel material to crack with stress ... of SBS has yet been very limited, and selection of.

Study of stress corrosion cracking initiation of high alloy materials

Energy Technology Data Exchange (ETDEWEB)

Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav [Department of Materials Engineering, VSB - Technical University of Ostrava, tr. 17. listopadu 15, 708 33 Ostrava - Poruba (Czech Republic)

2004-07-01

The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

Study of stress corrosion cracking initiation of high alloy materials

International Nuclear Information System (INIS)

Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav

2004-01-01

The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

Effect of corrosion potential on the corrosion fatigue crack growth behaviour of low-alloy steels in high-temperature water

International Nuclear Information System (INIS)

Ritter, S.; Seifert, H.P.

2008-01-01

The low-frequency corrosion fatigue (CF) crack growth behaviour of different low-alloy reactor pressure vessel steels was characterized under simulated boiling water reactor conditions by cyclic fatigue tests with pre-cracked fracture mechanics specimens. The experiments were performed in the temperature range of 240-288 deg. C with different loading parameters at different electrochemical corrosion potentials (ECPs). Modern high-temperature water loops, on-line crack growth monitoring (DCPD) and fractographical analysis by SEM were used to quantify the cracking response. In this paper the effect of ECP on the CF crack growth behaviour is discussed and compared with the crack growth model of General Electric (GE). The ECP mainly affected the transition from fast ('high-sulphur') to slow ('low-sulphur') CF crack growth, which appeared as critical frequencies ν crit = f(ΔK, R, ECP) and ΔK-thresholds ΔK EAC f(ν, R, ECP) in the cycle-based form and as a critical air fatigue crack growth rate da/dt Air,crit in the time-domain form. The critical crack growth rates, frequencies, and ΔK EAC -thresholds were shifted to lower values with increasing ECP. The CF crack growth rates of all materials were conservatively covered by the 'high-sulphur' CF line of the GE-model for all investigated temperatures and frequencies. Under most system conditions, the model seems to reasonably well predict the experimentally observed parameter trends. Only under highly oxidizing conditions (ECP ≥ 0 mV SHE ) and slow strain rates/low loading frequencies the GE-model does not conservatively cover the experimentally gathered crack growth rate data. Based on the GE-model and the observed cracking behaviour a simple time-domain superposition-model could be used to develop improved reference CF crack growth curves for codes

Localized corrosion information using high resolution measurement devices

DEFF Research Database (Denmark)

Ambat, Rajan

2005-01-01

High performance demand for several engineering alloys and components, and miniaturization of electronics and development of MEMS requires better understanding of local corrosion characteristics frequently down to µm scale. This is because in metallic materials corrosion is a sensitive function...... in conjunction with microstructural analysis, using advanced microscopic tools, becomes very important. Corrosion of microelectronics circuits and MEMs is also a recent problem, which demands measurement resolution down to few microns as the components are extremely small, and measurement needs to be carried out...

Mobile evaporator corrosion test results

International Nuclear Information System (INIS)

Rozeveld, A.; Chamberlain, D.B.

1997-05-01

Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

Mass transfer of corrosion products in high temperature, high pressure water circuits

International Nuclear Information System (INIS)

Rodd, J.T.; Nicholson, F.D.

1976-01-01

The CWL-3 loop is used to study the mass transfer of corrosion products in water at 270 0 C for pressures up to 6.9 MPa. Two parallel Zircaloy-2 test sections are heated directly by a low voltage a.c. electrical current to give a heat flux up to 500 W cm -2 and a heat rating up to 1500 W cm -1 . Coolant flow rates can be varied up to 0.4 kg cm -2 s -1 with or without boiling. A tracer technique has been developed to monitor continuously the deposition of corrosion products in the test sections during operation of the loop. Magnetite deposits 2.6 nm thick can be readily detected. (author)

High temperature corrosion behavior of different grain size specimens of 2.25 Cr-1 Mo steel in SO2+O2 environment

International Nuclear Information System (INIS)

Ghosh, D.; Mitra, S.K.

2011-01-01

The investigation is primarily aimed at the high temperature corrosion behavior of different grain sizes of 2.25 Cr-1 Mo steel at SO 2 +O 2 (mixed oxidation and sulfidation). The various grain sizes (18 μm,26 μm, 48 μm, and 72 μm) are obtained by different annealing treatment. Isothermal corrosion studies are carried out in different grain size specimens at 973K for 8 hours. The corrosion growth rate and the reaction kinetics are studied by weight gain method. The external scales of the post corroded specimen are studied in Scanning Electron Microscope (SEM) to examine the corrosion products morphology on the scale. X-ray mapping analysis of the different elements (Fe, O, Cr and S) is carried out by Energy Dispersive Spectroscopy (EDS) attached with SEM. The X-ray Diffraction Analysis (XRD) is also carried out to identify the corrosion products in the external scale. Finally, it is concluded that that the corrosion rate of 2.25 Cr-1 Mo steel strongly depend on grain sizes of the specimens. The corrosion rate increases with the decreases of grain size. The finer grain (18 μm) show higher corrosion rate than the coarse grains (72 μm). The weight gain kinetics follows the parabolic growth rate which further indicates that the corrosion process is diffusion controlled. The scale analysis shows the thicker scale and extensive scale cracking and spallations in case of finer grain size specimen (18 μm), whereas the coarse grain specimen (72 μm) shows compact and adherent layer. The XRD analysis shows that the corrosion products consist of mixtures of iron oxides( Fe 3 O 4 and Fe 2 O 3 ) and iron sulfides (FeS). The details mechanism of the corrosion is discussed to explain the difference in corrosion rate for different grain sizes. (author)

An expert system for corrosion rate monitoring and diagnosis in the heating circuits of nuclear power plants

International Nuclear Information System (INIS)

Balducelli, C.; Conte, E.; Federico, A.G.; Tripi, A.; Ronchetti, C.

1988-01-01

The radiation field of out of core components of a water reactor primary plant depends on corrosion product equilibria. The computer programs that try to simulate the behaviour of the corrosion products and the radiation build up didn't provide good results, especially in describing several different plants with the same program. In order to obtain better results the authors decided to use a different approach, building an expert system, which performs on-line corrosion rate monitoring by means of a number of probes connected to an automatic corrosimeter, evaluates expected corrosion rate values and behaviours, and, if there are discrepancies, performs a diagnosis, providing suggestions to overcome the difficulty. (author)

HIGH TEMPERATURE CORROSION RESISTANCE OF METALLIC MATERIALS IN HARSH CONDITIONS

OpenAIRE

Novello, Frederic; Dedry, Olivier; De Noose, Vincent; Lecomte-Beckers, Jacqueline

2014-01-01

Highly efficient energy recovery from renewable sources and from waste incineration causes new problems of corrosion at high temperature. A similar situation exists for new recycling processes and new energy storage units. These corrosions are generally considered to be caused by ashes or molten salts, the composition of which differs considerably from one plant to another. Therefore, for the assessment of corrosion-resistance of advanced materials, it is essential to precisely evaluate the c...

Estimation of flow rates through intergranular stress corrosion cracks

International Nuclear Information System (INIS)

Collier, R.P.; Norris, D.M.

1984-01-01

Experimental studies of critical two-phase water flow, through simulated and actual intergranular stress corrosion cracks, were performed to obtain data to evaluate a leak flow rate model and investigate acoustic transducer effectiveness in detecting and sizing leaks. The experimental program included a parametric study of the effects of crack geometry, fluid stagnation pressure and temperature, and crack surface roughness on leak flow rate. In addition, leak detection, location, and leak size estimation capabilities of several different acoustic transducers were evaluated as functions of leak rate and transducer position. This paper presents flow rate data for several different cracks and fluid conditions. It also presents the minimum flow rate detected with the acoustic sensors and a relationship between acoustic signal strength and leak flow rate

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Resistance FY05 HPCRM Annual Report No. Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

International Nuclear Information System (INIS)

Farmer, J C; Haslam, J J; Day, S D

2007-01-01

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

International Nuclear Information System (INIS)

BOOMER, K.D.

2007-01-01

The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed

Influence of irradiation and radiolysis on the corrosion rates and mechanisms of zirconium alloys

International Nuclear Information System (INIS)

Verlet, Romain

2015-01-01

The nuclear fuel of pressurized water reactors (PWR) in the form of uranium oxide UO 2 pellets (or MOX) is confined in a zirconium alloy cladding. This cladding is very important because it represents the first containment barrier against the release of fission products generated by the nuclear reaction to the external environment. Corrosion by the primary medium of zirconium alloys, particularly the Zircaloy-4, is one of the factors limiting the reactor residence time of the fuel rods (UO 2 pellets + cladding). To optimize core management and to extend the lifetime of the fuel rods in reactor, new alloys based on zirconium-niobium (M5) have been developed. However, the corrosion mechanisms of these are not completely understood because of the complexity of these materials, corrosion environment and the presence of radiation from the nuclear fuel. Therefore, this thesis specifically addresses the effects of radiolysis and defects induced by irradiation with ions in the matrix metal and the oxide layer on the corrosion rate of Zircaloy-4 and M5. The goal is to separate the influence of radiation damage to the metal, that relating to defects created in the oxide and that linked to radiolysis of the primary medium on the oxidation rate of zirconium alloys in reactor. 1) Regarding effect of irradiation of the metal on the oxidation rate: type dislocation loops appear and increase the oxidation rate of the two alloys. For M5, in addition to the first effect, a precipitation of fines needles of niobium reduced the solid solution of niobium concentration in the metal and ultimately in the oxide, which strongly reduces the oxidation rate of the alloy. 2) Regarding the effect of irradiation of the oxide layer on the oxidation rate: defects generated by the nuclear cascades in the oxide increase the oxidation rate of the two materials. For M5, germination of niobium enriched zones in irradiated oxide also causes a decrease of the niobium concentration in solid solution

Monitoring of corrosion damage using high-frequency guided ultrasonic waves

OpenAIRE

Chew, D.; Fromme, P.

2014-01-01

Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along...

AFM study of the early corrosion of a high strength steel in a diluted sodium chloride solution

International Nuclear Information System (INIS)

Sanchez, Javier; Fullea, Jose; Andrade, Carmen; Gaitero, Juan J.; Porro, Antonio

2008-01-01

The high strength steels employed as reinforcement in pre-stressed concrete structures are drawn wire steels of eutectoid composition with a pearlitic microstructure. This work is focused on the study, by atomic force microscopy, of the early stages of the corrosion of such steels as a consequence of their exposition to a sodium chloride solution. The obtained images show the pearlitic microstructure of the steel, with a preferential attack of the ferrite phase and the cementite acting as a cathode. The corrosion rate was determined by calculating the amount of material lost from a roughness analysis. The obtained results are in good agreement with the predictions of Galvelel's theory, according to which the corrosion rate slows down as the pit depth increases

Corrosion Cost and Corrosion Map of Korea - Based on the Data from 2005 to 2010

International Nuclear Information System (INIS)

Kim, Y. S.; Lim, H. K.; Kim, J. J.; Hwang, W. S.; Park, Y. S.

2011-01-01

Corrosion of metallic materials occurs by the reaction with corrosive environment such as atmosphere, marine, soil, urban, high temperature etc. In general, reduction of thickness and cracking and degradation are resulted from corrosion. Corrosion in all industrial facilities and infrastructure causes large economic losses as well as a large number of accidents. Economic loss by corrosion has been reported to be nearly 1-6% of GNP or GDP. In order to reduce corrosion damage of industrial facilities, corrosion map as well as a systematic investigation of the loss of corrosion in each industrial sector is needed. The Corrosion Science Society of Korea in collaboration with 15 universities and institutes has started to survey on the cost of corrosion and corrosion map of Korea since 2005. This work presents the results of the survey on cost of corrosion by Uhlig, Hoar, and input-output methods, and the evaluation of atmospheric corrosion rate of carbon steel, weathering steel, galvanized steel, copper, and aluminum in Korea. The total corrosion cost was estimated in terms of the percentage of the GDP of industry sectors and the total GDP of Korea. According to the result of Input/output method, corrosion cost of Korea was calculated as 2.9% to GDP (2005). Time of wetness was shown to be categories 3 to 4 in all exposure areas. A definite seasonal difference was observed in Korea. In summer and fall, time of wetness was higher than in other seasons. Because of short exposure period (12 months), significant corrosion trends depending upon materials and exposure corrosion environments were not revealed even though increased mass loss and decreased corrosion rate by exposure time

Corrosion considerations of high-nickel alloys and titanium alloys for high-level radioactive waste disposal containers

International Nuclear Information System (INIS)

Gdowski, G.E.; McCright, R.D.

1991-07-01

Corrosion resistant materials are being considered for the metallic barrier of the Yucca Mountain Project's high-level radioactive waste disposal containers. High nickel alloys and titanium alloys have good corrosion resistance properties and are considered good candidates for the metallic barrier. The localized corrosion phenomena, pitting and crevice corrosion, are considered as potentially limiting for the barrier lifetime. An understanding of the mechanisms of localized corrosion of how various parameters affect it will be necessary for adequate performance assessments of candidate container materials. Examples of some of the concerns involving candidate container materials. Examples of some of the concerns of involving localized corrosion are discussed. The effects of various parameters, such as temperature and concentration of halide species, on localized corrosion are given. In addition concerns about aging of the protective oxide layer in the expected service temperature range (50 to 250 degrees C) are presented. Also some mechanistic considerations of localized corrosion are given. 31 refs., 1 tab

Corrosion and protection of magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Ghali, E. [Laval Univ., Quebec City, PQ (Canada). Dept. of Mining and Metallurgy

2000-07-01

The oxide film on magnesium offers considerable surface protection in rural and some industrial environments and the corrosion rate lies between that of aluminum and low carbon steels. Galvanic coupling of magnesium alloys, high impurity content such as Ni, Fe, Cu and surface contamination are detrimental for corrosion resistance of magnesium alloys. Alloying elements can form secondary particles which are noble to the Mg matrix, thereby facilitating corrosion, or enrich the corrosion product thereby possibly inhibiting the corrosion rate. Bimetallic corrosion resistance can be increased by fluxless melt protection, choice of compatible alloys, insulating materials, and new high-purity alloys. Magnesium is relatively insensible to oxygen concentration. Pitting, corrosion in the crevices, filiform corrosion are observed. Granular corrosion of magnesium alloys is possible due to the cathodic grain-boundary constituent. More homogeneous microstructures tend to improve corrosion resistance. Under fatigue loading conditions, microcrack initiation in Mg alloys is related to slip in preferentially oriented grains. Coating that exclude the corrosive environments can provide the primary defense against corrosion fatigue. Magnesium alloys that contain neither aluminum nor zinc are the most SCC resistant. Compressive surface residual stresses as that created by short peening increase SCC resistance. Cathodic polarization or cladding with a SCC resistant sheet alloy are good alternatives. Effective corrosion prevention for magnesium alloy components and assemblies should start at the design stage. Selective surface preparation, chemical treatment and coatings are recommended. Oil application, wax coating, anodizing, electroplating, and painting are possible alternatives. Recently, it is found that a magnesium hydride layer, created on the magnesium surface by cathodic charging in aqueous solution is a good base for painting. (orig.)

Slow strain rate corrosion and fracture characteristics of X-52 and X-70 pipeline steels

International Nuclear Information System (INIS)

Contreras, A.; Albiter, A.; Salazar, M.; Perez, R.

2005-01-01

The susceptibility to stress corrosion cracking (SCC) in a NACE solution saturated with H 2 S, of the X-52 and X-70 steels was studied using slow strain rate tests (SSRT) and electrochemical evaluations. SCC tests were performed in samples which include the longitudinal weld bead of the pipeline steels and were carried out in the NACE solution at both room temperature and 50 deg. C. After failure, the fracture surfaces were observed in a scanning electron microscope (SEM) and the chemical analysis were obtained using X-rays energy dispersive (EDXs) techniques. The specimens tested in air, exhibited a ductile type of failure, and whereas, those tested in the corrosive solution showed a brittle fracture. Specimens tested in the NACE solution saturated with H 2 S presented high susceptibility to SCC. Corrosion was found to be an important factor in the initiation of some cracks. In addition, the effect of the temperature on the corrosion attack was explored. The susceptibility to SCC was manifested as a decrease in the mechanical properties. Potentiodynamic polarization curves and hydrogen permeation measurements were made. The diffusion of atomic hydrogen was related to this fracture forms. The hydrogen permeation flux increased with the increasing of temperature

Corrosion Behavior of High Pressure Die Cast Al-Ni and Al-Ni-Ca Alloys in 3.5% NaCl Solution

Energy Technology Data Exchange (ETDEWEB)

Arthanari, Srinivasan; Jang, Jae Cheol; Shin, Kwang Seon [Seoul National University, Seoul (Korea, Republic of)

2017-06-15

In this investigation corrosion behavior of newly developed high-pressure die cast Al-Ni (N15) and Al-Ni-Ca (NX1503) alloys was studied in 3.5% NaCl solution. The electrochemical corrosion behavior was evaluated using open circuit potential (OCP) measurement, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) techniques. Potentiodynamic polarization results validated that NX1503 alloy exhibited lower corrosion current density (i{sub corr}) value (5.969 μA/cm{sup 2}) compared to N15 (7.387 μA/cm{sup 2}). EIS-Bode plots revealed a higher impedance (|Z|) value and maximum phase angle value for NX1503 than N15 alloy. Equivalent circuit curve fitting analysis revealed that surface layer (R{sub 1}) and charge transfer resistance (R{sub ct}) values of NX1503 alloy was higher compared to N15 alloy. Immersion corrosion studies were also conducted for alloys using fishing line specimen arrangement to simultaneously measure corrosion rates from weight loss (P{sub W}) and hydrogen volume (P{sub H}) after 72 hours and NX1503 alloy had lower corrosion rate compared to N15 alloy. The addition of Ca to N15 alloy significantly reduced the Al{sub 3}Ni intermetallic phase and further grain refinement may be attributed for reduction in the corrosion rate.

The oxidation and corrosion of ODS alloys

Science.gov (United States)

Lowell, Carl E.; Barrett, Charles A.

1990-01-01

The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

Oxidation And Hot Corrosion Of ODS Alloy

Science.gov (United States)

Lowell, Carl E.; Barrett, Charles A.

1993-01-01

Report reviews oxidation and hot corrosion of oxide-dispersion-strengthened (ODS) alloys, intended for use at high temperatures. Classifies environmental resistances of such alloys by rates of growth of oxides, volatilities of oxides, spalling of oxides, and limitations imposed by hot corrosion. Also discusses environmentally resistant coatings for ODS materials. Concludes ODS NICrAl and FeCrAl alloys highly resistant to oxidation and corrosion and can be used uncoated.

Effect of caffeine inhibitor in corrosion rate and microstructure of KS01 carbon steel and AISI 1045 at media sea water

International Nuclear Information System (INIS)

Sulistioso Giat S; Setyo Purwanto; Deswita; Ari Handayani; Berta Vidyananda

2013-01-01

Many synthetic materials are good inhibitors for the prevention of corrosion . Many inhibitors are toxic, because of the influence of these toxic properties, recently use organic materials as corrosion inhibitors, that are not hazardous and environmentally friendly. In this study caffeine compounds used as corrosion inhibitors. This compound could be used as corrosion inhibitor because of the existence of their chemical groups that containing free electron pair, that is nitrogen. Corrosion rate testing conducted in sea water medium taken from the Northern region of Indramayu with variations of the concentration of caffeine 0, 50, 100, 150, and 200 ppm to determine the optimum concentration of caffeine in corrosion rate of carbon steel AISI 1045 and KS01 that a widely used on the cooling system in the industry. Corrosion rate of KS-01 steel before used in inhibitor media is 25,07 mpy that less than corrosion rate of carbon steel AISI 1045, is 45,82 mpy . The results of this study indicate that caffeine is able to inhibit the corrosion rate of both of samples with optimum efficiency KS01 for 64.38%, and AISI 1045 of 66.63%. The optimum concentration of caffeine to inhibited AISI 1045 is 150 ppm and for KS01 is 100 ppm,. Beside that analysis of microstructure for both samples have done, for media before and after inhibitor addition. (author)

Effect of water chemistry on flow accelerated corrosion rate of carbon steel measured by on-line corrosion-monitoring system

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.

2010-01-01

Flow Accelerated Corrosion (FAC) of carbon steel is one of the most important subjects in coolant systems of power plants. FAC is influenced by material, flow condition, temperature, and water chemistry. Iron and chromium solubility should be the most effective factor to determine the effect of water chemistry on the FAC. It is very important to evaluate the correlation between the solubility and the FAC rate of the carbon steel. In the present study, the effects of pH and Cr concentration of material on the FAC rate of carbon steel were evaluated by using high temperature loop equipment with on-line corrosion-monitoring system. Effect of dissolved oxygen concentration at pH 7 was also evaluated. The experimental FAC rates were compared with the calculation result, which was obtained from a FAC model developed previously by the authors' group. The tube specimens made of STPT 480 carbon steel were used for the FAC tests. The Cr concentration of STPT 480 was specially adjusted to 0.001 and 0.08 %. The inner diameters of the tubes were 1.6, 2.4, and 3.2 mm. The solutions were fed to the specimens with the flow rate of 1.5 l/min. The temperature of the solution at the specimen was controlled at 140 o C. Test solutions were demineralized water or NH 3 solutions of pH 8.0, 9.2, and 10.0. The increase in pH more than 9 decreased the FAC rates of both 0.001 and 0.08 % Cr specimens at 140 o C. Increase of the Cr concentration of the material decreased the FAC rate in the solution of pH 7.0, 8.0, 9.2, and 10.0. The FAC model reproduced well dependence of the experimental FAC behavior on water chemistry. It was confirmed that effect of pH and Cr concentration of material on the FAC rate were closely related to the solubility and diffusion of iron and chromium. (author)

Biotribocorrosion-an appraisal of the time dependence of wear and corrosion interactions: I. The role of corrosion

International Nuclear Information System (INIS)

Yan, Y; Neville, A; Dowson, D

2006-01-01

With the increasing interest in metal-on-metal (MoM) joint implants, studies have been focused on their wear and corrosion behaviour. Integrated electrochemical tests have been conducted and are reported in this paper. The corrosion, wear and wear-corrosion behaviour for three materials (high carbon CoCrMo, low carbon CoCrMo and UNS S31603) have been discussed. Corrosion effects on the overall performance for the three materials are analysed. Two distinct regimes have been found for the three materials: (a) the running-in regime and (b) the steady state regime, in line with other research. Even in the steady state regime, 20%-30% of the material degradation can be attributed to corrosion-related damage. High carbon CoCrMo showed excellent corrosion, wear and corrosion-wear resistance and therefore it delivered the best overall performance in terms of a lower wear rate, a lower friction coefficient and a higher resistance to corrosion

Stress corrosion cracking of highly irradiated 316 stainless steels

Energy Technology Data Exchange (ETDEWEB)

Nakano, Morihito; Fukuya, Koji; Fujii, Katsuhiko; Nakajima, Nobuo; Furutani, Gen [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

2001-09-01

Mechanical property tests, grain boundary (GB) composition analysis and slow strain rate test (SSRT) in simulated PWR primary water changing dissolved hydrogen (DH) and dissolved oxygen (DO) content were carried out on cold-worked (CW) 316 stainless steels which were irradiated to 1-8x10{sup 26} n/m{sup 2} (E>0.1 MeV) in a Japanese PWR in order to evaluate irradiation-assisted stress corrosion cracking (IASCC) susceptibility. Highly irradiated stainless steels were susceptible to intergranular stress corrosion cracking (IGSCC) in both hydrogenated water and oxygenated water and to intergranular cracking in inert gas atmosphere. IASCC susceptibility increased with increasing DH content (0-45 ccH{sub 2}/kgH{sub 2}O). Hydrogen content of the section containing fracture surface was higher than that of the section far from fracture surface. These results suggest that hydrogen would have an important role for IASCC. While mechanical property was saturated, GB segregation and IASCC susceptibility increased with an increase in fluence, suggesting that GB segregation would have a dominant role for an increase in IASCC susceptibility at this high fluence region. (author)

General corrosion of carbon steels in high temperature water

International Nuclear Information System (INIS)

Gras, J.M.

1994-04-01

This short paper seeks to provide a summary of the main knowledge about the general corrosion of carbon steels in high temperature water. In pure water or slightly alkaline deaerated water, steels develop a protective coating of magnetite in a double layer (Potter and Mann oxide) or a single layer (Bloom oxide). The morphology of the oxide layer and the kinetics of corrosion depend on the test parameters controlling the solubility of iron. The parameters exercising the greatest influence are partial hydrogen pressure and mass transfer: hydrogen favours the solubilization of the magnetite; the entrainment of the dissolved iron prevents a redeposition of magnetite on the surface of the steel. Cubic or parabolic in static conditions, the kinetics of corrosion tends to be linear in dynamic conditions. In dynamic operation, corrosion is at least one order of magnitude lower in water with a pH of 10 than in pure water with a pH of 7. The activation energy of corrosion is 130 kJ/mol (31 kcal/mol). This results in the doubling of corrosion at around 300 deg C for a temperature increase of 15 deg C. Present in small quantities (100-200 ppb), oxygen decreases general corrosion but increases the risk of pitting corrosion - even for a low chloride content - and stress corrosion cracking or corrosion-fatigue. The steel composition has probably an influence on the kinetics of corrosion in dynamic conditions; further work would be required to clarify the effect of some residual elements. (author). 31 refs., 9 figs., 2 tabs

Corrosion rate of construction materials in hot phosphoric acid with the contribution of anodic polarization

Energy Technology Data Exchange (ETDEWEB)

Kouril, M. [Institute of Chemical Technology, Technicka 5, 166 28 Prague (Czech Republic); Christensen, E. [Technical University of Denmark, Kemitorvet, 2800 Kgs. Lyngby (Denmark); Eriksen, S.; Gillesberg, B. [Tantaline A/S, Nordborgvej 81, 6430 Nordborg (Denmark)

2012-04-15

The paper is focused on selection of a proper material for construction elements of water electrolysers, which make use of a 85% phosphoric acid as an electrolyte at temperature of 150 C and which might be loaded with anodic polarization up to 2.5 V versus a saturated Ag/AgCl electrode (SSCE). Several grades of stainless steels were tested as well as tantalum, niobium, titanium, nickel alloys and silicon carbide. The corrosion rate was evaluated by means of mass loss at free corrosion potential as well as under various levels of polarization. The only corrosion resistant material in 85% phosphoric acid at 150 C and at polarization of 2.5 V/SSCE is tantalum. In that case, even a gentle cathodic polarization is harmful in such an acidic environment. Hydrogen reduction leads to tantalum hydride formation, to loss of mechanical properties and to complete disintegration of the metal. Contrary to tantalum, titanium is free of any corrosion resistance in hot phosphoric acid. Its corrosion rate ranges from tens of millimetres to metres per year depending on temperature of the acid. Alloy bonded tantalum coating was recognized as an effective corrosion protection for both titanium and stainless steel. Its serviceability might be limited by slow dissolution of tantalum that is in order of units of mm/year. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Irradiation-accelerated corrosion of reactor core materials

International Nuclear Information System (INIS)

Bartels, David; Was, Gary; Jiao, Zhijie

2012-09-01

The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, but also applies to most all other GenIV concepts. Of these four drivers, the combination of radiation and corrosion presents a unique and extremely challenging environment for materials, for which an understanding of the fundamental science is essentially absent. Irradiation can affect corrosion or oxidation in at least three different ways. Radiation interaction with water results in the decomposition of water into radicals and oxidizing species that will increase the electrochemical corrosion potential and lead to greater corrosion rates. Irradiation of the solid surface can produce excited states that can alter corrosion, such as in the case of photo-induced corrosion. Lastly, displacement damage in the solid will result in a high flux of defects to the solid-solution interface that can alter and perhaps, accelerate interface reactions. While there exists reasonable understanding of how corrosion is affected by irradiation of the aqueous environment, there is little understanding of how irradiation affects corrosion through its impact on the solid, whether metal or oxide. The reason is largely due to the difficulty of conducting experiments that can measure this effect separately. We have undertaken a project specifically to separate the several effects of irradiation on the mechanisms of corrosion. We seek to answer the question: How does radiation damage to the solution-oxide couple affect the oxidation process differently from radiation damage to either component alone? The approach taken in this work is to closely compare corrosion accelerated by (1) proton irradiation, (2) electron irradiation, and (3) chemical corrosion potential effects alone, under typical PWR operating conditions at 300 deg. C. Both 316 stainless steel and zirconium are to be studied. The proton

Recent improvements in the filtration of corrosion products in high temperature water and application to reactor circuits

International Nuclear Information System (INIS)

Darras, R.; Dolle, L.; Chenouard, J.; Laylavoix, F.

1977-01-01

The nature and physico-chemical behavior of corrosion products released by structural materials into high temperature water flowing in power reactor circuits have been investigated in test loops and different power plants. The results improve more particularly the knowledge of probable rate constants governing their disappearance through deposition of crud on the fuel cladding. It appears that a considerable limitation of radioactivity transportation in the primary circuit components of pressurized water reactors is in a general way only possible through extraction of the corrosion products by filtration at a rate adequate to minimize the amount of crud deposited in the core. This extraction rate has been estimated; its magnitude implicates a filtration operating on the high temperature water in the primary circuit which allows the necessary high flows. The application of magnetic and electromagnetic so as deep granular graphite bed filters has been studied. The results concerning efficiencies and limiting yields at high temperatures are given. Estimates concerning technological feasibility and corresponding investments are discussed

Corrosion behaviour of laser surface melted magnesium alloy AZ91D

International Nuclear Information System (INIS)

Taltavull, C.; Torres, B.; Lopez, A.J.; Rodrigo, P.; Otero, E.; Atrens, A.; Rams, J.

2014-01-01

A high power diode laser (HPDL) was used to produce laser surface melting (LSM) treatments on the surface of the Mg alloy AZ91D. Different treatments with different microstructures were produced by varying the laser-beam power and laser-scanning speed. Corrosion evaluation, using hydrogen evolution and electrochemical measurements, led to a relationship between microstructure and corrosion. Most corrosion rates for LSM treated specimens were within the scatter of the as-received AZ91D, whereas some treatments gave higher corrosion rates and some of the samples had corrosion rates lower than the average of the corrosion rate for AZ91D. There were differences in corroded surface morphology. Nevertheless laser treatments introduced surface discontinuities, which masked the effect of the microstructure. Removing these surface defects decreased the corrosion rate for the laser-treated samples. - Highlights: • Corrosion behavior of AZ91D Mg alloys is intimately related with its microstructure. • Laser surface melting treatments allows surface modification of the microstructure. • Different laser parameters can achieve different microstructures. • Controlling laser parameters can produce different corrosion rates and morphologies. • Increase of surface roughness due to laser treatment is relevant to the corrosion rate

High temperature corrosion of separator materials for MCFC

Energy Technology Data Exchange (ETDEWEB)

Yanagida, Masahiro; Tanimoto, Kazumi; Kojima, Toshikatsu [Osaka National Research Institute (Japan)] [and others

1996-12-31

The Molten Carbonate Fuel Cell (MCFC) is one of promising high efficiency power generation devices with low emission. Molten carbonate used for its electrolyte plays an important role in MCFC. It separates between anode and cathode gas environment and provides ionic conductivity on MCFC operation. Stainless steel is conventionally used as separator/current collector materials in MCFC cathode environment. As corrosion of the components of MCFC caused by the electrolyte proceeds with the electrolyte consumption, the corrosion in the MCFC is related to its performance and life. To understand and inhibit the corrosion in the MCFC is important to realize MCFC power generation system. We have studied the effect of alkaline earth carbonate addition into carbonate on corrosion of type 316L stainless steel. In this paper, we describe the effect of the temperature on corrosion behavior of type 316L stainless steel with carbonate mixture, (Li{sub 0.62}K{sub 0.38}){sub 2}CO{sub 3}, under the cathode environment in out-of-cell test.

Review of corrosion causes and corrosion control in a technical facility

International Nuclear Information System (INIS)

Charng, T.; Lansing, F.

1982-06-01

Causes of corrosion of metals and their alloys are reviewed. The corrosion mechanism is explained by electrochemical reaction theory. The causes and methods of controlling of both physiochemical corrosion and biological corrosion are presented. Factors which influence the rate of corrosion are also discussed

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics. Relationship of oxide film thickness, hematite/magnetite ratio, ECP and wall thinning rate

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2011-01-01

Systematic approaches to evaluate flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. First, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with two coupled models: 1.static electrochemical analysis and 2.dynamic oxide layer growth analysis. The anodic current density and the electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram. The ferrous ion release rate, determined by the anodic current density, was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic oxide layer growth model and then its value was used as input in the electrochemistry model. It was confirmed that the calculated results (corrosion rate and ECP) based on the coupled models were in good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP.

Corrosion assessment of refractory materials for high temperature waste vitrification

International Nuclear Information System (INIS)

Marra, J.C.; Congdon, J.W.; Kielpinski, A.L.

1995-01-01

A variety of vitrification technologies are being evaluated to immobilize radioactive and hazardous wastes following years of nuclear materials production throughout the Department of Energy (DOE) complex. The compositions and physical forms of these wastes are diverse ranging from inorganic sludges to organic liquids to heterogeneous debris. Melt and off-gas products can be very corrosive at the high temperatures required to melt many of these waste streams. Ensuring material durability is required to develop viable treatment processes. Corrosion testing of materials in some of the anticipated severe environments is an important aspect of the materials identification and selection process. Corrosion coupon tests on typical materials used in Joule heated melters were completed using glass compositions with high salt contents. The presence of chloride in the melts caused the most severe attack. In the metal alloys, oxidation was the predominant corrosion mechanism, while in the tested refractory material enhanced dissolution of the refractory into the glass was observed. Corrosion testing of numerous different refractory materials was performed in a plasma vitrification system using a surrogate heterogeneous debris waste. Extensive corrosion was observed in all tested materials

Morphological study of silver corrosion in highly aggressive sulfur environments

DEFF Research Database (Denmark)

Minzari, Daniel; Jellesen, Morten Stendahl; Møller, Per

2011-01-01

A silicone coated power module, having silver conducting lines, showed severe corrosion, after prolonged use as part of an electronic device in a pig farm environment, where sulfur containing corrosive gasses are known to exist in high amounts. Permeation of sulfur gasses and humidity through...... the silicone coating to the interface has resulted in three corrosion types namely: uniform corrosion, conductive anodic filament type of Ag2S growth, and silver migration with subsequent formation of sulfur compounds. Detailed morphological investigation of new and corroded power modules was carried out...

Marine atmospheric corrosion of carbon steels

Energy Technology Data Exchange (ETDEWEB)

Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

2015-07-01

Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in U.S

International Nuclear Information System (INIS)

Farmer, J.C.; McCright, R.D.

1989-01-01

Three ion-based to nickel-based austenitic alloys and three copper-based alloys are being considered in the United States as candidate materials for the fabrication of high-level radioactive waste containers. The austenitic alloys are Types 304L and 316L stainless steels as well as the high-nickel material Alloy 825. The copper-based alloys are CDA 102 (oxygen-free copper) CDA 613 (Cu7Al), and CDA 715 (Cu-30Ni). Waste in the forms of spent fuel assemblies from reactors and borosilicate glass will be sent to a proposed repository at Yucca Mountain, Nevada. The decay of radionuclides will result in the generation of substantial heat and in gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to a lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys

Corrosion behaviour of Mg/Al alloys in high humidity atmospheres

Energy Technology Data Exchange (ETDEWEB)

Arrabal, R.; Pardo, A.; Merino, M.C.; Mohedano, M.; Casajus, P. [Facultad de Quimicas, Departamento de Ciencia de Materiales, Universidad Complutense, 28040 Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, Villanueva de la Canada, 28691 Madrid (Spain)

2011-04-15

The influence of relative humidity (80-90-98% RH) and temperature (25 and 50 C) on the corrosion behaviour of AZ31, AZ80 and AZ91D magnesium alloys was evaluated using gravimetric measurements. The results were compared with the data obtained for the same alloys immersed in Madrid tap water. The corrosion rates of AZ alloys increased with the RH and temperature and were influenced by the aluminium content and alloy microstructure for RH values above 90%. The initiation of corrosion was localised around the Al-Mn inclusions in the AZ31 alloy and at the centre of the {alpha}-Mg phase in the AZ80 and AZ91D alloys. The {beta}-Mg{sub 17}Al{sub 12} phase acted as a barrier against corrosion. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

The Corrosion of High Performance Steel in Adverse Environments

International Nuclear Information System (INIS)

Cook, Desmond C.

2005-01-01

The corrosion products that have formed on weathering steel bridges exposed to different weather conditions in the United States have been evaluated. They have been analyzed by spectroscopic techniques to determine the relationship between protective and non-protective rust coatings, and their relationship to the exposure conditions. Bridges constructed recently using High Performance Steel, as well as older bridges built with Type A588B weathering steel, were evaluated for corrosion performance of the rust coatings. In locations where the steel is subjected to regular wet-dry cycling, where the surface is wet for less than about 20% of the time, a protective patina starts to form after a few months exposure, and continues to an adherent, impervious coating after a decade. The protective patina is characterized by the formation of only goethite and lepidocrocite. The goethite makes up about 80% of the rust, and itself consists of a nanophase component, 40%, or infrequent drying cycles (regions close to waterways, fog or having high humidity), the weathering steel forms a rust coating that consists of a large amount of maghemite, and goethite that contains very little of the nanophase component. The rust coating ex-foliates from the steel and is not protective. Under exposure conditions in which chlorides are deposited onto the weathering steel surface (marine or de-icing salt locations), the protective patina also does not form. Instead, the rust coating consists of a large fraction of akaganeite that forms at the expense of the lepidocrocite and nanophase goethite. The bridges exposed to high chloride concentrations, 1.5 wt%, and therefore having no protective patina, have corrosion rates measured to be 6 times larger than expected for weathering steel with the protective patina

High temperature corrosion of nickel alloys by molten calcium chloride in an oxidising environment

International Nuclear Information System (INIS)

Barnett, Roger; Gittos, Mike

2012-09-01

A series of nickel alloys was submerged in molten calcium chloride (a molten salt proposed for and used in the nuclear industry for a variety of applications), at 850 deg. C for 72 hours under an oxidising environment. The samples were analysed in detail, in order to determine their corrosion behaviour and suitability for use under these conditions. 310 stainless steel was used as a reference material. Extensive corrosion occurred and the observed attack on the metal substrates was general and massive with corrosion rates ranging from 1.17 mm/year, for Haynes 214, to 13.3 mm/year, for 310 stainless steel. All materials showed selective leaching of chromium from the samples but the oxide layer formed was not protective, spalling away easily. The severity of the attack was not immediately visible from the corrosion rate alone: samples showed a friable scale on the surface and deep penetration of the attack beneath, up to 0.63 mm for 310 stainless steel. In some cases, the attack was clearly intergranular with chromium being depleted along the grain boundaries, whereas in others, the attack was more general. No simple correlation between alloying elements and corrosion rate was apparent, with additions of aluminium and silicon appearing to have little or no protective effect. Alloys 600 and Haynes HR-160 showed promise, with relatively low corrosion rates and penetration depths. (authors)

An X-ray diffraction study of corrosion products from low carbon steel

International Nuclear Information System (INIS)

Morales, A. L.

2003-01-01

It was found in earlier work a decrease in the corrosion rate from low carbon steel when it was subjected to the action of a combined pollutant concentration (SO 4 ''2-=10''-4 M+Cl=1.5x 10''-3 M). It was also found that large magnetic content of the rust was related to higher corrosion rates. In the present study corrosion products are further analyzed by means of X-ray diffraction to account for composition changes during the corrosion process. it is found that lepidocrocite and goethite are the dominant components for the short-term corrosion in all batches considered while for log-term corrosion lepidocrite and goethite dominates if the corrosion rates is low and magnetite dominates if the corrosion rate is high. The mechanism for decreasing the corrosion rate is related to the inhibition of magnetite production at this particular concentration. (Author) 15 refs

Local corrosion of high alloy steels under biodeposits

International Nuclear Information System (INIS)

Korovyakova, M.D.; Nikitin, V.M.; Speshneva, N.V.

1999-01-01

Impact of the bacteriozenosis different structural-functional state under biodeposits on corrosion resistance of the 12Kh18N10T and Kh18N10T high-alloy steels in the natural seawater is studied. It is shown that saturation of natural micro communities by separate aerobic and facultative-anaerobic bacterial monocultures increases corrosion resistance of these steels by their overgrow with biodeposits [ru

Corrosion of high-level radioactive waste iron-canisters in contact with bentonite

Energy Technology Data Exchange (ETDEWEB)

Kaufhold, Stephan, E-mail: s.kaufhold@bgr.de [BGR, Bundesanstalt für Geowissenschaften und Rohstoffe, Stilleweg 2, D-30655 Hannover (Germany); Hassel, Achim Walter [Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Straße 1, D-40237 Düsseldorf (Germany); Institute for Chemical Technology of Inorganic Materials, Johannes Kepler University Linz, Altenberger Straße 69, 4040 Linz (Austria); Sanders, Daniel [Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Straße 1, D-40237 Düsseldorf (Germany); Dohrmann, Reiner [BGR, Bundesanstalt für Geowissenschaften und Rohstoffe, Stilleweg 2, D-30655 Hannover (Germany); LBEG, Landesamt für Bergbau, Energie und Geologie, Stilleweg 2, D-30655 Hannover (Germany)

2015-03-21

Graphical abstract: Corrosion at the bentonite iron interface proceeds unaerobically with formation of an 1:1 Fe silicate mineral. A series of exposure tests with different types of bentonites showed that Na–bentonites are slightly less corrosive than Ca–bentonites and highly charges smectites are less corrosive compared to low charged ones. The formation of a patina was observed in some cases and has to be investigated further. - Highlights: • At the iron bentonite interface a 1:1 Fe layer silicate forms upon corrosion. • A series of iron–bentonite corrosion products showed slightly less corrosion for Na-rich and high-charged bentonites. • In some tests the formation of a patina was observed consisting of Fe–silicate, which has to be investigated further. - Abstract: Several countries favor the encapsulation of high-level radioactive waste (HLRW) in iron or steel canisters surrounded by highly compacted bentonite. In the present study the corrosion of iron in contact with different bentonites was investigated. The corrosion product was a 1:1 Fe layer silicate already described in literature (sometimes referred to as berthierine). Seven exposition test series (60 °C, 5 months) showed slightly less corrosion for the Na–bentonites compared to the Ca–bentonites. Two independent exposition tests with iron pellets and 38 different bentonites clearly proved the role of the layer charge density of the swelling clay minerals (smectites). Bentonites with high charged smectites are less corrosive than bentonites dominated by low charged ones. The type of counterion is additionally important because it determines the density of the gel and hence the solid/liquid ratio at the contact to the canister. The present study proves that the integrity of the multibarrier-system is seriously affected by the choice of the bentonite buffer encasing the metal canisters in most of the concepts. In some tests the formation of a patina was observed consisting of Fe�

M.A. Streicher findings regarding high-level waste tank corrosion issues

International Nuclear Information System (INIS)

Husa, E.I.

1994-01-01

Dr. Michael A. Streicher is a nationally recognized metallurgist and corrosion scientist. He has served on the Department of Energy, Headquarters Tank Structural Integrity panel as the primary corrosion technical expert since the panel's inception in October 1991. Attachments 3 through 13 are Dr. Streicher's correspondence and presentations to the panel between November 1991 and May 1994. This compilation addresses Dr. Streicher's findings on High-Level Waste tank corrosion issues such as: corrosion mechanisms in carbon steels; hydrogen generation from waste tank corrosion; stress corrosion cracking in carbon steel tanks; water line attack in Hanford's single-shell tanks; stress corrosion cracking of austenitic stainless steels; and materials selection for new Hanford waste tanks. These papers discuss both generic and specific corrosion issues associated with waste tanks and transfer systems at Hanford, Savannah River, Idaho National Engineering Laboratory, and West Valley Demonstration Project

Prediction on corrosion rate of pipe in nuclear power system based on optimized grey theory

International Nuclear Information System (INIS)

Chen Yonghong; Zhang Dafa; Chen Dengke; Jiang Wei

2007-01-01

For the prediction of corrosion rate of pipe in nuclear power system, the pre- diction error from the grey theory is greater, so a new method, optimized grey theory was presented in the paper. A comparison among predicted results from present and other methods was carried out, and it is seem that optimized grey theory is correct and effective for the prediction of corrosion rate of pipe in nuclear power system, and it provides a fundamental basis for the maintenance of pipe in nuclear power system. (authors)

A study on structural analysis of highly corrosive melts at high temperature

CERN Document Server

Ohtori, N

2002-01-01

When sodium is burned at high temperature in the atmosphere, it reacts simultaneously with H sub 2 O in the atmosphere so that it can produce high temperature melt of sodium hydroxide as a solvent. If this melt includes peroxide ion (O sub 2 sup 2 sup -), it will be a considerably active and corrosive for iron so that several sodium iron double oxides will be produced as corrosion products after the reaction with steel structures. The present study was carried out in order to investigate the ability of presence of peroxide ion in sodium hydroxide solvent at high temperature and that of identification of the several corrosion products using laser Raman spectroscopy. The measurement system with ultraviolet laser was developed simultaneously in the present work to improve the ability of the measurement at high temperature. As results from the measurements, the possibility of the presence of peroxide ion was shown up to 823K in sodium peroxide and 823K in the melt of sodium hydroxide mixed with sodium peroxide. A...

Radiation-induced corrosion of stellite-6

International Nuclear Information System (INIS)

Behazin, M.; Wren, J.C.

2012-09-01

Stellite-6 is a Co-based (58%) alloy that is used for components that require high wear-resistance, such as valve facings and ball bearings in nuclear reactors. In the reactor core, stable 59 Co can be neutron activated by absorption of a neutron to become the radioactive isotope, 60 Co. The 60 Co that is created constitutes a safety hazard for plant workers who have to perform maintenance on the reactor. One of the operational and safety issues in a nuclear reactor is the potential corrosion of Co-based alloys and the introduction of dissolved Co ions into the reactor core. While the corrosion of Stellite-6 has been studied its corrosion behaviour with ionizing radiation present has not been well established. Corrosion kinetics depend on both the aqueous redox conditions and the physical and chemical nature of the alloy surface. The high radiation fields present in a reactor core will cause water to decompose to a range of redox-active species (both highly oxidizing (e.g., ·OH, H 2 O 2 ) and highly reducing (e.g., ·eaq - , ·O 2 - )). These species can significantly influence corrosion kinetics. The effect of γ-radiation on the corrosion of Stellite-6 at pH 10.6 was investigated at temperatures ≤ 150 deg. C. Since the corrosion rate depends strongly on the type of oxide that is present on the material surface, the focus of this corrosion study was to establish the mechanism by which radiolysis affects the nature of the oxide that is present on Stellite-6. The results show that γ-radiation (at a dose rate of 5.5 kGy.h -1 ) increases the corrosion potential on Stellite-6 from -0.7 VSCE to 0.12 VSCE . The corrosion potential without irradiation present is in a potential range where oxidation is limited to the formation of a Co (OH) 2 and CoCr 2 O 4 outer oxide layer on a pre-existing Cr 2 O 3 film. The corrosion potential with irradiation is in a potential range where further oxidation of Co (OH) 2 to CoOOH also occurs. However, since CoOOH is less soluble than

Stress corrosion cracking of several high strength ferrous and nickel alloys

Science.gov (United States)

Nelson, E. E.

1971-01-01

The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

High corrosion-resistant fuel spacers

International Nuclear Information System (INIS)

Yoshida, Toshimi; Takase, Iwao; Ikeda, Shinzo; Masaoka, Isao; Nakajima, Junjiro.

1986-01-01

Purpose: To enable manufacturing BWR fuel spacers by prior-art production process, using a zirconium-base alloy having very excellent corrosion resistance. Method: A highly improved nodular-resistant, corrosion-resistant zirconium alloy is devised by adding a slight amount of niobium, titanium and vanadium to zircaloy, of which fuel spacers are produced. That is, there can be obtained an alloy having much more excellent nodular resistance than conventional zircaloy, and free from a large change in plasticity, workability, and weldability, by adding to zirconium about 1.5 % of tin, about 0.15 % of iron, about 0.05 % of chromium, about 0.05 % of nickel, and 0.05 to 0.5 % of at least one or two kinds of niobium, titanium and vanadium. Using this zirconium-base alloy can manufacture fuel spacers by the same manufacturing process, thus improving economy and reliability. (Kamimura, M.)

TREATMENT TANK CORROSION STUDIES FOR THE ENHANCED CHEMICAL CLEANING PROCESS

Energy Technology Data Exchange (ETDEWEB)

Wiersma, B.

2011-08-24

Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

Treatment Tank Corrosion Studies For The Enhanced Chemical Cleaning Process

International Nuclear Information System (INIS)

Wiersma, B.

2011-01-01

Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

Corrosion Behavior of the Stressed Sensitized Austenitic Stainless Steels of High Nitrogen Content in Seawater

Directory of Open Access Journals (Sweden)

A. Almubarak

2013-01-01

Full Text Available The purpose of this paper is to study the effect of high nitrogen content on corrosion behavior of austenitic stainless steels in seawater under severe conditions such as tensile stresses and existence of sensitization in the structure. A constant tensile stress has been applied to sensitized specimens types 304, 316L, 304LN, 304NH, and 316NH stainless steels. Microstructure investigation revealed various degrees of stress corrosion cracking. SCC was severe in type 304, moderate in types 316L and 304LN, and very slight in types 304NH and 316NH. The electrochemical polarization curves showed an obvious second current peak for the sensitized alloys which indicated the existence of second phase in the structure and the presence of intergranular stress corrosion cracking. EPR test provided a rapid and efficient nondestructive testing method for showing passivity, degree of sensitization and determining IGSCC for stainless steels in seawater. A significant conclusion was obtained that austenitic stainless steels of high nitrogen content corrode at a much slower rate increase pitting resistance and offer an excellent resistance to stress corrosion cracking in seawater.

High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

Energy Technology Data Exchange (ETDEWEB)

Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

2007-02-15

This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

Erosion and erosion-corrosion

International Nuclear Information System (INIS)

Isomoto, Yoshinori

2008-01-01

It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

Analysis of corrosion products of carbon steel in wet bentonite

International Nuclear Information System (INIS)

Osada, Kazuo; Nagano, Tetsushi; Nakayama, Shinichi; Muraoka, Susumu

1992-02-01

As a part of evaluation of the long-term durability for the overpack containers for high-level radioactive waste, we have conducted corrosion tests for carbon steel in wet bentonite, a candidate buffer material. The corrosion rates were evaluated by weight difference of carbon steel and corrosion products were analyzed by Fourier transform infrared spectroscopy (FT-IR) and colorimetry. At 40degC, the corrosion rate of carbon steel in wet bentonite was smaller than that in pure water. At 95degC, however, the corrosion rate in wet bentonite was much higher than that in pure water. This high corrosion rate in wet bentonite at 95degC was considered to result from evaporation of moisture in bentonite in contact with the metal. This evaporation led to dryness and then to shrinkage of the bentonite, which generated ununiform contact of the metal with bentonite. Probably, this ununiform contact promoted the local corrosion. The locally corroded parts of specimen in wet bentonite at 95degC were analyzed by Fourier transform infrared microspectroscopy (micro-FT-IR), and lepidocrocite γ-FeO(OH) was found as well as goethite α-FeO(OH). In wet bentonite at 95degC, hematite α-Fe 2 O 3 was identified by means of colorimetry. (author)

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

Ash deposition and high temperature corrosion at combustion of aggressive fuels

Energy Technology Data Exchange (ETDEWEB)

Hede Larsen, O [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark); Henriksen, N [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark)

1996-12-01

In order to reduce CO{sub 2} emission, ELSAM is investigating the possibilities of using biomass - mainly straw - for combustion in high efficiency power plants. As straw has very high contents of chlorine and potassium, a fuel with high corrosion and ash deposition propensities has been introduced. ELSAM has investigated 3 ultra supercritical boiler concepts for combustion of straw alone or together with coal: (1) PF boilers with a relatively low share of straw, (2) CFB boilers with low to high share of straw and (3) vibrating grate boilers with 100% straw. These investigations has mainly been full-scale tests with straw fed into existing boilers. Corrosion tests have been performed in these boilers using temperature regulated probes and in-plant test tubes in existing superheaters. The corrosion has been determined by detailed measurements of wall thickness reduction and light optical microscopic measurements of the material degradation due to high temperature corrosion. Corrosion mechanisms have been evaluated using SEM/EDX together with thermodynamical considerations based on measurements of the chemical environment in the flue gas. Ash deposition is problematic in CFB boilers and in straw fired boilers, especially in years with high potassium and chlorine content of the straw. This ash deposition also is related to condensation of KCl and can probably only be handled by improved cleaning devices. (EG)

Modelling of zircaloy-4 corrosion in nitrogen and oxygen mixtures at high temperature

International Nuclear Information System (INIS)

Lasserre, M.; Peres, V.; Pijolat, M.; Coindreau, O.; Duriez, C.; Mardon, J.P.

2015-01-01

Previous studies of zircaloy-4 corrosion in air have shown accelerated corrosion in the 600-1000 Celsius degrees temperature range with Zr nitrides precipitating near the metal/oxide surface. The aim of this series of slides is to assess the influence of N 2 and O 2 partial pressures on the kinetic rate of growth of a new phase and to propose a kinetic modelling of zircaloy-4 corrosion

Corrosion probe. Innovative technology summary report

International Nuclear Information System (INIS)

1999-05-01

Over 253 million liters of high-level waste (HLW) generated from plutonium production is stored in mild steel tanks at the Department of Energy (DOE) Hanford Site. Corrosion monitoring of double-shell storage tanks (DSTs) is currently performed at Hanford using a combination of process knowledge and tank waste sampling and analysis. Available technologies for corrosion monitoring have progressed to a point where it is feasible to monitor and control corrosion by on-line monitoring of the corrosion process and direct addition of corrosion inhibitors. The electrochemical noise (EN) technique deploys EN-based corrosion monitoring probes into storage tanks. This system is specifically designed to measure corrosion rates and detect changes in waste chemistry that trigger the onset of pitting and cracking. These on-line probes can determine whether additional corrosion inhibitor is required and, if so, provide information on an effective end point to the corrosion inhibitor addition procedure. This report describes the technology, its performance, its application, costs, regulatory and policy issues, and lessons learned

General corrosion, irradiation-corrosion, and environmental-mechanical evaluation of nuclear-waste-package structural-barrier materials. Progress report

International Nuclear Information System (INIS)

Westerman, R.E.; Pitman, S.G.; Nelson, J.L.

1982-09-01

Pacific Northwest Laboratory is studying the general corrosion, irradiation-corrosion, and environmentally enhanced crack propagation of five candidate materials in high-temperature aqueous environments simulating those expected in basalt and tuff repositories. The materials include three cast ferrous materials (ductile cast iron and two low-alloy Cr-Mo cast steels) and two titanium alloys, titanium Grade 2 (commercial purity) and Grade 12 (a Ti-Ni-Mo alloy). The general corrosion results are being obtained by autoclave exposure of specimens to slowly replenished simulated ground water flowing upward through a bed of the appropriate crushed rock (basalt or tuff), which is maintained at the desired test temperature (usually 250 0 C). In addition, tests are being performed in deionized water. Metal penetration rates of iron-base alloys are being derived by stripping off the corrosion product film and weighing the specimen after the appropriate exposure time. The corrosion of titanium alloy specimens is being determined by weight gain methods. The irradiation-corrosion studies are similar to the general corrosion tests, except that the specimen-bearing autoclaves are held in a 60 Co gamma radiation field at dose rates up to 2 x 10 6 rad/h. For evaluating the resistance of the candidate materials to environmentally enhanced crack propagation, three methods are being used: U-bend and fracture toughness specimens exposed in autoclaves; slow strain rate studies in repository-relevant environments to 300 0 C; and fatigue crack growth rate studies at ambient pressure and 90 0 C. The preliminary data suggest a 1-in. corrosion allowance for iron-base barrier elements intended for 1000-yr service in basalt or tuff repositories. No evidence has yet been found that titanium Grade 2 or Grade 12 is susceptible to environmentally induced crack propagation or, by extension, to stress corrosion cracking

Localized corrosion of high performance metal alloys in an acid/salt environment

Science.gov (United States)

Macdowell, L. G.; Ontiveros, C.

1991-01-01

Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

Corrosion and hydrogen permeation of A216 Grade WCA steel in hydrothermal magnesium-containing brines

International Nuclear Information System (INIS)

Haberman, J.H.; Frydrych, D.J.; Westerman, R.E.

1988-03-01

Corrosion rates determined at 1 month in 150/degree/C brine increased with magnesium concentration. The structure of the corrosion product, as determined by x-ray diffraction, depended upon the magnesium concentration. In brines with less than 10,000 ppM magnesium, the primary corrosion product had a spinel structure characteristic of magnetite or magnesioferrite. In brines containing magnesium concentrations greater than 20,000 ppM, the primary corrosion product had the amakinite structure characteristic of a complex iron-magnesium hydroxide. The high corrosion rates observed in brines containing high magnesium concentrations suggest that the corrosion products having the amakinite structure is less protective than corrosion products having the spinel structure. Corrosion rates in high-magnesium (inclusion) brine determined over a 6-month test duration were essentially constant. Hydrogen permeation rates observed in exposing mild steel to high-Mg/sup 2/plus// brine at 150/degree/C could be potentially damaging to a mild steel waste package container. The rate of hydrogen permeation was proportional to the brine flow rate in the autoclave. Thiourea additions to the brine increased the hydrogen permeation rate; sulfate and bromide ion additions did not. The maximum gaseous hydrogen pressure attainable is not known (based on 3Fe /plus/ 4H 2 O /plus/ Fe(sub 3)O /plus/ 4H 2 , would be /approximately/900 atmospheres), and the dependence of permeation rate on temperature is not known. 8 refs., 13 figs., 3 tabs

Corrosion in seawater systems

International Nuclear Information System (INIS)

Henrikson, S.

1988-01-01

Highly alloyed stainless steels have been exposed to natural chlorinated and chlorine-free seawater at 35 deg. C. Simulated tube-tubesheet joints, weld joints and galvanic couples with titanium, 90/10 CuNi and NiAl bronze were tested and evaluated for corrosion. The corrosion rates of various anode materials - zinc, aluminium and soft iron - were also determined. Finally the risk of hydrogen embrittlement of tubes of ferritic stainless steels and titanium as a consequence of cathodic protection was studied. An attempt was also made to explain the cracking mechanism of the ferritic steels by means of transmission electron microscopy. One important conclusion of the project is that chlorinated seawater is considerably more corrosive to stainless steels than chlorine-free water, whereas chlorination reduces the rate of galvanic corrosion of copper materials coupled to stainless steels. Hydrogen embrittlement of ferritic stainless steels and titanium as a consequence of cathodic protection of carbon steel or cast iron in the same structure can be avoided by strict potentiostatic control of the applied potential. (author)

A corrosion detection system for buried pipeline (II)

International Nuclear Information System (INIS)

Choi, Yoon Seok; Shin, Dong Ho; Kim, Sang Hyun; Kim, Jung Gu

2005-01-01

In order to develop a new corrosion sensor for detecting and monitoring the corrosion of buried pipeline, the electrochemical property of sensors and the correlation of its output to corrosion rate of steel pipe, were evaluated by electrochemical methods in synthetic groundwater, two soils of varying resistivity (5,000 ohm-cm, 10,000 ohm-cm), and synthetic tap water. In this paper, two types of electrochemical probes were used: galvanic cells containing of pipeline steel-copper and pipeline steel-stainless steel (Type 304). The results of EIS measurement indicated that the sensor current was inversely related to sensor resistance, which was governed by the corrosion behavior of cathode. In galvanic corrosion tests, the galvanic current of Cu-CS probe was higher than that of SS-CS probe. The comparison of the sensor output and corrosion rates revealed that a linear relationship was found between the probe current and the corrosion rates. A good linear quantitative relationship was found between the Cu-CS probe current and the corrosion rate of pipeline steel coupons in the soil resistivity of 5,000 ohm-cm, and synthetic tap water. In the case of the soil resistivity of 10,000 ohm-cm, although the SS-CS probe showed a better linear correlation than that of Cu-CS probe, the Cu-CS probe is more suitable than SS-CS probe, due to the high current output

A combined neural network and mechanistic approach for the prediction of corrosion rate and yield strength of magnesium-rare earth alloys

Energy Technology Data Exchange (ETDEWEB)

Birbilis, N., E-mail: nick.birbilis@monash.ed [ARC Centre of Excellence for Design in Light Metals, Monash University (Australia); CAST Co-operative Research Centre, Monash University (Australia); Cavanaugh, M.K. [Department of Materials Science and Engineering, The Ohio State University (United States); Sudholz, A.D. [ARC Centre of Excellence for Design in Light Metals, Monash University (Australia); Zhu, S.M.; Easton, M.A. [CAST Co-operative Research Centre, Monash University (Australia); Gibson, M.A. [CSIRO Division of Process Science and Engineering (Australia)

2011-01-15

Research highlights: This study presents a body of corrosion data for a set of custom alloys and displays this in multivariable space. These alloys represent the next generation of Mg alloys for auto applications. The data is processed using an ANN model, which makes it possible to yield a single expression for prediction of corrosion rate (and strength) as a function of any input composition (of Ce, La or Nd between 0 and 6 wt.%). The relative influence of the various RE elements on corrosion is assessed, with the outcome that Nd additions can offer comparable strength with minimal rise in corrosion rate. The morphology and solute present in the eutectic region itself (as opposed to just the intermetallic presence) was shown - for the first time - to also be a key contributor to corrosion. The above approach sets the foundation for rational alloy design of alloys with corrosion performance in mind. - Abstract: Additions of Ce, La and Nd to Mg were made in binary, ternary and quaternary combinations up to {approx}6 wt.%. This provided a dataset that was used in developing a neural network model for predicting corrosion rate and yield strength. Whilst yield strength increased with RE additions, corrosion rates also systematically increased, however, this depended on the type of RE element added and the combination of elements added (along with differences in intermetallic morphology). This work is permits an understanding of Mg-RE alloy performance, and can be exploited in Mg alloy design for predictable combinations of strength and corrosion resistance.

A combined neural network and mechanistic approach for the prediction of corrosion rate and yield strength of magnesium-rare earth alloys

International Nuclear Information System (INIS)

Birbilis, N.; Cavanaugh, M.K.; Sudholz, A.D.; Zhu, S.M.; Easton, M.A.; Gibson, M.A.

2011-01-01

Research highlights: → This study presents a body of corrosion data for a set of custom alloys and displays this in multivariable space. These alloys represent the next generation of Mg alloys for auto applications. → The data is processed using an ANN model, which makes it possible to yield a single expression for prediction of corrosion rate (and strength) as a function of any input composition (of Ce, La or Nd between 0 and 6 wt.%). → The relative influence of the various RE elements on corrosion is assessed, with the outcome that Nd additions can offer comparable strength with minimal rise in corrosion rate. → The morphology and solute present in the eutectic region itself (as opposed to just the intermetallic presence) was shown - for the first time - to also be a key contributor to corrosion. → The above approach sets the foundation for rational alloy design of alloys with corrosion performance in mind. - Abstract: Additions of Ce, La and Nd to Mg were made in binary, ternary and quaternary combinations up to ∼6 wt.%. This provided a dataset that was used in developing a neural network model for predicting corrosion rate and yield strength. Whilst yield strength increased with RE additions, corrosion rates also systematically increased, however, this depended on the type of RE element added and the combination of elements added (along with differences in intermetallic morphology). This work is permits an understanding of Mg-RE alloy performance, and can be exploited in Mg alloy design for predictable combinations of strength and corrosion resistance.

The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

Energy Technology Data Exchange (ETDEWEB)

Ruscak, M.; Chvatal, P.; Karnik, D.

1997-04-01

One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

Corrosion of carbon steel under waste disposal conditions

International Nuclear Information System (INIS)

Marsh, G.

1990-01-01

The corrosion of carbon steel has been studied in the United Kingdom under granitic groundwater conditions, with pH between 5 and 10 and possibly substantial amounts of Cl - , SO 4 2- and HCO 3 - /CO 3 2- . Corrosion modes considered include uniform corrosion under both aerobic and anaerobic conditions; passive corrosion; localized attack in the form of pitting or crevice corrosion; and environmentally assisted cracking - hydrogen embrittlement or stress corrosion cracking. Studies of these processes are being carried out in order to predict the metal thicknesses required to give container lifetimes of 500 to 1000 years. A simple uniform corrosion model predicts a corrosion rate of around 13.4 μm/a at 20C, rising to 69 μm/a at 50C and 208 μm/a at 90C. A radiation dose of 10 5 rad/h and a G-value of 2.8 for the production of oxidizing species would account for an increase in corrosion rate of 7 μm/a. This model overestimates slightly the results actually achieved for experimental samples exposed for two years, the difference being due to a protective film formed on the samples. These corrosion rates predict that the container must be 227 mm thick to withstand uniform corrosion; however, they predict very high levels of hydrogen production. Conditions will be favourable for localized or pitting corrosion for about 125 years, leading to a maximum penetration of 160 mm. Since the exposure environment cannot be predicted precisely, one cannot state that stress corrosion cracking is impossible. Thus the container must be stress relieved. Other corrosion mechanisms such as microbial corrosion and hydrogen embrittlement are not considered significant

Corrosion and Materials Performance in biomass fired and co-fired power plants

DEFF Research Database (Denmark)

Montgomery, Melanie; Larsen, OH; Biede, O

2003-01-01

not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. In woodchip boilers, a similar corrosion rate and corrosion mechanism has on some occasions been observed. Co-firing of straw (10...... and 20% energy basis) with coal has shown corrosion rates lower than those in straw-fired plants. With both 10 and 20% straw, no chlorine corrosion was seen. This paper will describe the results from in situ investigations undertaken in Denmark on high temperature corrosion in biomass fired plants....... Results from 100% straw-firing, woodchip and co-firing of straw with coal will be reported. The corrosion mechanisms observed are summarized and the corrosion rates for 18-8 type stainless steels are compared....

Corrosion fatigue of high strength fastener materials in seawater

Science.gov (United States)

Tipton, D. G.

1983-12-01

Environmental effects which significantly reduce the fatigue life of metals are discussed. Corrosion fatigue is a major concern in the engineering application of high strength fasteners in marine environments. The corrosion fatigue failure of an AISI 41L4O high strength steel blade to hub attachment bolt at the MOD-OA 200 kW wind turbine generator was investigated. The reduction of fatigue strength of AISI 41L4O in marine environments and to obtain similar corrosion fatigue data for candidate replacement materials was studied. The AISI 4140, PH 13-8Mo stainless steel, alloy 718 and alloy MP-35N were tested in axial fatigue at a frequency of 20 Hz in dry air and natural seawater. The fatigue data are fitted by regression equations to allow determination of fatigue strength for a given number of cycles to failure.

Ontario Hydro studies on copper corrosion under waste disposal conditions

International Nuclear Information System (INIS)

Lam, K.W.

1990-01-01

The corrosion rate of copper is generally greater in aerated solutions containing sulphide; also, in the presence of sulphide there is the fear that pitting may occur. Experiments have been carried out to study the corrosion of copper in deaerated groundwater/bentonite slurries with and without added sulphide for exposure periods from two months to one year. The groundwater contains 6500 ppm of chloride and 1000 ppm of sulphate. Tests were also performed in the presence of a 150 rad/h radiation field. In deaerated slurries at 75C the corrosion rate is less than 2 μm/a. With one addition of 10 mg/l sulphide, the rate increases by a factor of ten. With daily sulphide additions to deaerated solutions the corrosion rate initially falls but then rises and stabilizes after 15 days. In aerated solutions the corrosion increases over the first 25 days and then stabilizes. The corrosion rate of copper reached a steady value in 15 to 30 days. Rates are higher in aerated solutions, but the effect of adding sulphide is not so marked in aerated solutions as in unaerated solutions. The highest corrosion rate, less than 150 μm/a, was observed in aerated slurries saturated with sulphide. For deaerated solutions in the absence of sulphide the corrosion rate increases with temperature, but in aerated solutions the rate decreases. For solutions containing added sulphide the influence of temperature is negligible. The effect of a radiation field may be beneficial; in the presence of a radiation field the corrosion rate is less than 20 μm/a. After descaling the coupons showed a high density of irregularly shaped pits both in the presence and absence of sulphide, resulting from intergranular attack. The pitting factor for the highest corrosion rate is around 15

The Effect of superficial cracks of the concrete on the behavior and corrosion rate of steel rebars in Persian Golf (Booshehr)

International Nuclear Information System (INIS)

Afshar, A.; Rajabi, A.

2001-01-01

The presence of superficial cracks in concrete increases the diffusion of destructive agents into concrete and the corrosion of rebars will take place. In the present work, the effects of cracks width on the behavior and corrosion rate of steel rebars in the concrete containing cements type I and II at Persian Gulf water have been studied. The results show that the corrosion rate of steel rebars in the concrete with cracks width less than 0.4 mm is negligible, but with increasing the cracks width to 0.7 mm, the corrosion rate increase rapidly. Also, the corrosion gate of gebars in the concrete containing cement type I is more than that of cement type II. The visual inspection of the surface area of gebars shows that the corroded area is 6-7 times of the crack width and length

The anaerobic corrosion of carbon steel and cast iron in artificial groundwaters

Energy Technology Data Exchange (ETDEWEB)

Smart, N.R. [AEA Technology plc, Culham Science Centre (United Kingdom); Blackwood, D.J. [National Univ. of Singapore (Singapore); Werme, L. [Swedish Nuclear Fuel and Waste Management Co., Stockholm (Sweden)

2001-07-01

In Sweden, high level radioactive waste will be disposed of in a canister with a copper outer and a cast iron or carbon steel inner. If the iron insert comes into contact with anoxic geological water, anaerobic corrosion leading to the generation of hydrogen will occur. This paper presents a study of the anaerobic corrosion of carbon steel and cast iron in artificial Swedish granitic groundwaters. Electrochemical methods and gas collection techniques were used to assess the mechanisms and rates of corrosion and the associated hydrogen gas production over a range of conditions. The corrosion rate is high initially but is anodically limited by the slow formation of a duplex magnetite film. The effects of key environmental parameters such as temperature and ionic strength on the anaerobic corrosion rate are discussed.

The anaerobic corrosion of carbon steel and cast iron in artificial groundwaters

International Nuclear Information System (INIS)

Smart, N.R.; Blackwood, D.J.; Werme, L.

2001-07-01

In Sweden, high level radioactive waste will be disposed of in a canister with a copper outer and a cast iron or carbon steel inner. If the iron insert comes into contact with anoxic geological water, anaerobic corrosion leading to the generation of hydrogen will occur. This paper presents a study of the anaerobic corrosion of carbon steel and cast iron in artificial Swedish granitic groundwaters. Electrochemical methods and gas collection techniques were used to assess the mechanisms and rates of corrosion and the associated hydrogen gas production over a range of conditions. The corrosion rate is high initially but is anodically limited by the slow formation of a duplex magnetite film. The effects of key environmental parameters such as temperature and ionic strength on the anaerobic corrosion rate are discussed

Electrochemical corrosion testing of metal waste forms

International Nuclear Information System (INIS)

Abraham, D. P.; Peterson, J. J.; Katyal, H. K.; Keiser, D. D.; Hilton, B. A.

1999-01-01

Electrochemical corrosion tests have been conducted on simulated stainless steel-zirconium (SS-Zr) metal waste form (MWF) samples. The uniform aqueous corrosion behavior of the samples in various test solutions was measured by the polarization resistance technique. The data show that the MWF corrosion rates are very low in groundwaters representative of the proposed Yucca Mountain repository. Galvanic corrosion measurements were also conducted on MWF samples that were coupled to an alloy that has been proposed for the inner lining of the high-level nuclear waste container. The experiments show that the steady-state galvanic corrosion currents are small. Galvanic corrosion will, hence, not be an important mechanism of radionuclide release from the MWF alloys

Biocide-mediated corrosion of coiled tubing.

Science.gov (United States)

Sharma, Mohita; An, Dongshan; Liu, Tao; Pinnock, Tijan; Cheng, Frank; Voordouw, Gerrit

2017-01-01

Coiled tubing corrosion was investigated for 16 field water samples (S5 to S20) from a Canadian shale gas field. Weight loss corrosion rates of carbon steel beads incubated with these field water samples averaged 0.2 mm/yr, but injection water sample S19 had 1.25±0.07 mm/yr. S19 had a most probable number of zero acid-producing bacteria and incubation of S19 with carbon steel beads or coupons did not lead to big changes in microbial community composition. In contrast other field water samples had most probable numbers of APB of 102/mL to 107/mL and incubation of these field water samples with carbon steel beads or coupons often gave large changes in microbial community composition. HPLC analysis indicated that all field water samples had elevated concentrations of bromide (average 1.6 mM), which may be derived from bronopol, which was used as a biocide. S19 had the highest bromide concentration (4.2 mM) and was the only water sample with a high concentration of active bronopol (13.8 mM, 2760 ppm). Corrosion rates increased linearly with bronopol concentration, as determined by weight loss of carbon steel beads, for experiments with S19, with filtered S19 and with bronopol dissolved in defined medium. This indicated that the high corrosion rate found for S19 was due to its high bronopol concentration. The corrosion rate of coiled tubing coupons also increased linearly with bronopol concentration as determined by electrochemical methods. Profilometry measurements also showed formation of multiple pits on the surface of coiled tubing coupon with an average pit depth of 60 μm after 1 week of incubation with 1 mM bronopol. At the recommended dosage of 100 ppm the corrosiveness of bronopol towards carbon steel beads was modest (0.011 mm/yr). Higher concentrations, resulting if biocide is added repeatedly as commonly done in shale gas operations, are more corrosive and should be avoided. Overdosing may be avoided by assaying the presence of residual biocide by HPLC

A new corrosion monitoring technique

International Nuclear Information System (INIS)

Brown, Gerald K.

2000-01-01

Internal Corrosion Monitoring has relied upon 5 basic techniques. Little improvement in performance has been achieved in any of these. Many newer internal corrosion monitoring techniques have proved of little value in the field although some have instances of success in the laboratory. Industry has many high value hydrocarbon applications requiring corrosion rate monitoring for real-time problem solving and control. The high value of assets and the cost of asset replacement makes it necessary to practice cost effective process and corrosion control with sensitivity beyond the 5 basic techniques. This new metal loss technology offers this sensitivity. Traditional metal loss technology today provides either high sensitivity with short life, or conversely, long life but with substantially reduced sensitivity. The new metal loss technology offers an improved working life of sensors without significantly compromising performance. The paper discusses the limitations of existing on-line technologies and describes the performance of a new technology. This new metal loss technology was introduced at NACE Corrosion 99'. Since that time several field projects have been completed or are ongoing. This paper will discuss the new metal loss technology and report on some of the data that has been obtained.(author)

The corrosion behavior of iron and aluminum under waste disposal conditions

International Nuclear Information System (INIS)

Fujisawa, R.; Cho, T.; Sugahara, K.; Takizawa, Y.; Hironaga, M.

1997-01-01

The generation of hydrogen gas from metallic waste in corrosive disposal environment is an important issue for the safety analysis of low-level radioactive waste disposal facilities in Japan. In particular iron and aluminum are the possibly important elements regarding the gas generation. However, the corrosion behavior of these metals has not been sufficiently investigated under the highly alkaline non-oxidizing disposal conditions yet. The authors studied the corrosion behavior of iron and aluminum under simulated disposal environments. The quantity of hydrogen gas generated from iron was measured in a closed cell under highly alkaline non-oxidizing conditions. The observed corrosion rate of iron in the initial period of immersion was 4 nm/year at 15 C, 20 nm/year at 30 C, and 200 nm/year at 45 C. The activation energy was found to be 100 kJ/mol from Arrhenius plotting of the above corrosion rates. The corrosion behavior of aluminum was studied under an environment simulating conditions in which aluminum was solidified with mortar. In the initial period aluminum corroded rapidly with a corrosion rate of 20 mm/year. However, the corrosion rate decreased with time, and after 1,000 hours the rate reached 0.001 to 0.01 mm/year. Thus the authors obtained data on hydrogen gas generation from iron and aluminum under the disposal environment relevant to the safety analysis of low-level radioactive disposal facilities in Japan

Importance of temperature, pH, and boric acid concentration on rates of hydrogen production from galvanized steel corrosion

International Nuclear Information System (INIS)

Loyola, V.M.

1982-01-01

One of the known sources of hydrogen gas within a nuclear plant containment building during a LOCA is the high temperature corrosion of galvanized steel yielding hydrogen gas. The importance of this source of hydrogen will vary depending on the severity of the accident. In an accident which resulted in core degradation, for example, the major source of hydrogen would probably be the metal-water reaction of the zircaloy cladding, and the corrosion of galvanized steel would then become a relatively minor source of hydrogen. However, in an accident in which core degradation is avoided or limited to minor damage, the corrosion of galvanized steel, and presumably of other materials as well, would then become a major contributor to the buildup of hydrogen within containment. The purpose of this paper is to present the overall effects of temperature, pH, and boric acid concentration on the rate of hydrogen generation over a broad range of each parameter

Annual report, spring 2015. Alternative chemical cleaning methods for high level waste tanks-corrosion test results

Energy Technology Data Exchange (ETDEWEB)

Wyrwas, R. B. [Savannah River Site (SRS), Aiken, SC (United States)

2015-07-06

The testing presented in this report is in support of the investigation of the Alternative Chemical Cleaning program to aid in developing strategies and technologies to chemically clean radioactive High Level Waste tanks prior to tank closure. The data and conclusions presented here were the examination of the corrosion rates of A285 carbon steel and 304L stainless steel when interacted with the chemical cleaning solution composed of 0.18 M nitric acid and 0.5 wt. % oxalic acid. This solution has been proposed as a dissolution solution that would be used to remove the remaining hard heel portion of the sludge in the waste tanks. This solution was combined with the HM and PUREX simulated sludge with dilution ratios that represent the bulk oxalic cleaning process (20:1 ratio, acid solution to simulant) and the cumulative volume associated with multiple acid strikes (50:1 ratio). The testing was conducted over 28 days at 50°C and deployed two methods to invest the corrosion conditions; passive weight loss coupon and an active electrochemical probe were used to collect data on the corrosion rate and material performance. In addition to investigating the chemical cleaning solutions, electrochemical corrosion testing was performed on acidic and basic solutions containing sodium permanganate at room temperature to explore the corrosion impacts if these solutions were to be implemented to retrieve remaining actinides that are currently in the sludge of the tank.

High resolution estimates of the corrosion risk for cultural heritage in Italy

International Nuclear Information System (INIS)

De Marco, Alessandra; Screpanti, Augusto; Mircea, Mihaela; Piersanti, Antonio; Proietti, Chiara; Fornasier, M. Francesca

2017-01-01

Air pollution plays a pivotal role in the deterioration of many materials used in buildings and cultural monuments causing an inestimable damage. This study aims to estimate the impacts of air pollution (SO 2 , HNO 3 , O 3 , PM 10 ) and meteorological conditions (temperature, precipitation, relative humidity) on limestone, copper and bronze based on high resolution air quality data-base produced with AMS-MINNI modelling system over the Italian territory over the time period 2003–2010. A comparison between high resolution data (AMS-MINNI grid, 4 × 4 km) and low resolution data (EMEP grid, 50 × 50 km) has been performed. Our results pointed out that the corrosion levels for limestone, copper and bronze are decreased in Italy from 2003 to 2010 in relation to decrease of pollutant concentrations. However, some problem related to air pollution persists especially in Northern and Southern Italy. In particular, PM 10 and HNO 3 are considered the main responsible for limestone corrosion. Moreover, the high resolution data (AMS-MINNI) allowed the identification of risk areas that are not visible with the low resolution data (EMEP modelling system) in all considered years and, especially, in the limestone case. Consequently, high resolution air quality simulations are suitable to provide concrete benefits in providing information for national effective policy against corrosion risk for cultural heritage, also in the context of climate changes that are affecting strongly Mediterranean basin. - Highlights: • Air pollution plays a pivotal role in the deterioration of cultural materials. • Limestone, copper and bronze corrosion levels decreased in Italy from 2003 to 2010. • PM 10 is considered the main responsible for limestone corrosion in Northern Italy. • HNO3 is considered the main responsible for limestone corrosion in all analyzed years. • High-resolution data are particularly useful to define area at risk for corrosion. - Importance of the high

Thermo chemical calculations applied to the study of ceramic corrosion at high temperature - Steel-making applications; Apport de la thermodynamique a l'etude de la corrosion des ceramiques a haute temperature - Applications siderurgiques

Energy Technology Data Exchange (ETDEWEB)

Poirier, J. [Orleans Univ., Polytechnique, 45 (France); Centre National de la Recherche Scientifique (CNRS/CEMHTI), 45 - Orleans-la-Source (France)

2008-05-15

At high temperature, corrosion by gas, slag or metal is recognized in many cases as the essential degradation mode of ceramics. The reaction between the ceramic and the corrosive agent should be described taking into account both the kinetic aspects (rates and mechanisms of the reactions) and the thermodynamic aspects (equilibrium conditions). After a short description of the thermodynamic tools, we will show how some thermo chemical calculations, involving complex multi-component systems at high temperature, can be applied to explain some practical situations. Different examples, from steel making, will be considered: effects of composition changes upon the stability of the refractories and reactions of corrosion between the refractories, the gas and the liquid oxides. (author)

Corrosion behaviour of construction materials for high temperature steam electrolysers

DEFF Research Database (Denmark)

Nikiforov, Aleksey; Petrushina, Irina; Christensen, Erik

2011-01-01

temperature proton exchange membrane (PEM) steam electrolysers. Steady-state voltammetry was used in combination with scanning electron microscopy and energy-dispersive X-ray spectroscopy to evaluate the stability of the mentioned materials. It was found that stainless steels were the least resistant...... to corrosion under strong anodic polarisation. Among alloys, Ni-based showed the highest corrosion resistance in the simulated PEM electrolyser medium. In particular, Inconel 625 was the most promising among the tested corrosion-resistant alloys for the anodic compartment in high temperature steam electrolysis...

Experiments and models of general corrosion and flow-assisted corrosion of materials in nuclear reactor environments

Science.gov (United States)

Cook, William Gordon

Corrosion and material degradation issues are of concern to all industries. However, the nuclear power industry must conform to more stringent construction, fabrication and operational guidelines due to the perceived additional risk of operating with radioactive components. Thus corrosion and material integrity are of considerable concern for the operators of nuclear power plants and the bodies that govern their operations. In order to keep corrosion low and maintain adequate material integrity, knowledge of the processes that govern the material's breakdown and failure in a given environment are essential. The work presented here details the current understanding of the general corrosion of stainless steel and carbon steel in nuclear reactor primary heat transport systems (PHTS) and examines the mechanisms and possible mitigation techniques for flow-assisted corrosion (FAC) in CANDU outlet feeder pipes. Mechanistic models have been developed based on first principles and a 'solution-pores' mechanism of metal corrosion. The models predict corrosion rates and material transport in the PHTS of a pressurized water reactor (PWR) and the influence of electrochemistry on the corrosion and flow-assisted corrosion of carbon steel in the CANDU outlet feeders. In-situ probes, based on an electrical resistance technique, were developed to measure the real-time corrosion rate of reactor materials in high-temperature water. The probes were used to evaluate the effects of coolant pH and flow on FAC of carbon steel as well as demonstrate of the use of titanium dioxide as a coolant additive to mitigated FAC in CANDU outlet feeder pipes.

Experiences with high temperature corrosion at straw‐firing power plants in Denmark

DEFF Research Database (Denmark)

Montgomery, Melanie; Jensen, S. A.; Borg, U.

2011-01-01

to enable better lifetime prediction of vulnerable components in straw‐firing plants since the corrosion rates are so much faster than in coal firing plants. Therefore, there are continued investigations in recently commissioned plants with test tubes installed into actual superheaters. In addition...... temperature is measured on the specific tube loops where there are test tube sections. Thus a corrosion rate can be coupled to a temperature histogram. This is important since although a superheater has a defined steam outlet temperature, there is variation in the tube bundle due to variations of heat flux...

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study.

Science.gov (United States)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-03-01

An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

Science.gov (United States)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography. PMID:28626241

Humid-air and aqueous corrosion models for corrosion-allowance barrier material

International Nuclear Information System (INIS)

Lee, J.H.; Atkins, J.E.; Andrews, R.W.

1995-01-01

Humid-air and aqueous general and pitting corrosion models (including their uncertainties) for the carbon steel outer containment barrier were developed using the corrosion data from literature for a suite of cast irons and carbon steels which have similar corrosion behaviors to the outer barrier material. The corrosion data include the potential effects of various chemical species present in the testing environments. The atmospheric corrosion data also embed any effects of cyclic wetting and drying and salts that may form on the corroding specimen surface. The humid-air and aqueous general corrosion models are consistent in that the predicted humid-air general corrosion rates at relative humidities between 85 and 100% RH are close to the predicted aqueous general corrosion rates. Using the expected values of the model parameters, the model predicts that aqueous pitting corrosion is the most likely failure mode for the carbon steel outer barrier, and an earliest failure (or initial pit penetration) of the 100-mm thick barrier may occur as early as about 500 years if it is exposed continuously to an aqueous condition at between 60 and 70 degrees C

High temperature corrosion of superheater materials for power production through biomass

Energy Technology Data Exchange (ETDEWEB)

Gotthjaelp, K.; Broendsted, P. [Forskningscenter Risoe (Denmark); Jansen, P. [FORCE Institute (Denmark); Montgomery, M.; Nielsen, K.; Maahn, E. [Technical Univ. of Denmark, Corrosion and Surface Techn. Inst. of Manufacturing Engineering (Denmark)

1996-08-01

The aim of the present study has been to establish a fundamental knowledge of the corrosion mechanisms acting on materials for use in biomass fired power plants. The knowledge is created based on laboratory exposures of selected materials in well-defined corrosive gas environments. The experiments using this facility includes corrosion studies of two types of high temperature resistant steels, Sanvik 8LR30 (18Cr 10Ni Ti) and Sanicro 28 (27Cr 31Ni 4Mo), investigated at 600 deg. C in time intervals up to 300 hours. The influence of HCl (200 ppm) and of SO{sub 2} (300 ppm) on the corrosion progress has been investigated. In addition the corrosion behaviour of the same materials was investigated after having been exposed under a cover of ash in air in a furnace at temperatures of 525 deg. C, 600 deg. C, and 700 deg. C. The ashes utilised are from a straw fired power plant and a synthetic ash composed of potassium chloride (KCl) and potassium sulphate (K{sub 2}SO{sub 4}). Different analysis techniques to characterise the composition of the ash coatings have been investigated in order to judge the reliability and accuracy of the SEM-EDX method. The results are considered as an important step towards a better understanding of the high temperature corrosion under the conditions found in biomass fired power plants. One of the problems to solve in a suggested subsequent project is to combine the effect of the aggressive gases (SO{sub 2} and HCl) and the active ash coatings on high temperature corrosion of materials. (EG) 20 refs.

Corrosion of high purity Fe-Cr-Ni alloys in 13 N boiling nitric acid

International Nuclear Information System (INIS)

Ohta, Joji; Mayuzumi, Masami; Kusanagi, Hideo; Takaku, Hiroshi

1998-01-01

Corrosion in boiling nitric acid was investigated for high purity Fe-18%Cr-12%Ni alloys and type 304L stainless steels (SS). Owing to very low impurity concentration, the solution treated high purity alloys show almost no intergranular corrosion while the type 304L SS show severe intergranular corrosion. Both in the high purity alloys and type 304L SS, aging treatments ranging from 873 K to 1073 K for 1 h enhance intergranular corrosion. During the aging treatments, impurities should be segregated to the grain boundaries. The corrosion behaviors were discussed from a standpoint of impurity segregation to grain boundaries. This study is of importance for purex reprocessing of spent fuels

Effect of steam corrosion on core post strength loss: I. Low, chronic steam ingress rates

International Nuclear Information System (INIS)

Wichner, R.P.

1976-10-01

The purpose of the study was to assess the effect of chronic, low levels of steam ingress into the primary system of the HTGR on the corrosion, and consequent strength loss of the core support posts. The assessment proceeded through the following three steps: (1) The impurity composition in the primary system was estimated as a function of a range of steady ingress rates of from 0.001 to 1.0 g/sec, both by means of an analysis of the Dragon steam ingress experiment and a computer code, TIMOX, which treats the primary system as a well-mixed pot. (2) The core post burnoffs which result from 40-year exposures to these determined impurity atmospheres were then estimated using a corrosion rate expression derived from published ATJ-graphite corrosion rate data. Burnoffs were determined for both the core posts at the nominal and the maximum sustained temperature, estimated to be 90 0 C above nominal. (3) The final step involved assessment of the degree of strength loss resulting from the estimated burnoffs. An empirical equation was developed for this purpose which compares reasonably well with strength loss data for a number of different graphites and specimen geometries

Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

Energy Technology Data Exchange (ETDEWEB)

Sugama, T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Pyatina, T. [Brookhaven National Lab. (BNL), Upton, NY (United States)

2014-11-14

This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na₂O-Al₂O₃-SiO₂-H₂O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

Energy Technology Data Exchange (ETDEWEB)

Sugama, T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Pyatina, T. [Brookhaven National Lab. (BNL), Upton, NY (United States)

2014-11-01

This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na₂O-Al₂O₃-SiO₂-H₂O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

Corrosion mechanism of 13Cr stainless steel in completion fluid of high temperature and high concentration bromine salt

International Nuclear Information System (INIS)

Liu, Yan; Xu, Lining; Lu, Minxu; Meng, Yao; Zhu, Jinyang; Zhang, Lei

2014-01-01

Highlights: • The corrosion behavior of 13Cr steel exposed to bromine salt completion fluid containing high concentration bromine ions was investigated. • There are passive circles around pits on the 13Cr steel surface after 7 d of exposure. • Macroscopic galvanic corrosion formed between the passive halo and the pit. • The mechanism of pitting corrosion on 13Cr stainless steel exposed to heavy bromine brine was established. - Abstract: A series of corrosion tests of 13Cr stainless steel were conducted in a simulated completion fluid environment of high temperature and high concentration bromine salt. Corrosion behavior of specimens and the component of corrosion products were investigated by means of scanning electron microscope (SEM), confocal laser scanning microscopy (CLSM) and X-ray photoelectron spectroscopy (XPS). The results indicate that 13Cr steel suffers from severe local corrosion and there is always a passive halo around every pit. The formation mechanism of the passive halo is established. OH − ligand generates and adsorbs in a certain scale because of abundant OH − on the surface around the pits. Passive film forms around each pit, which leads to the occurrence of passivation in a certain region. Finally, the dissimilarities in properties and morphologies of regions, namely the pit and its corresponding passive halo, can result in different corrosion sensitivities and may promote the formation of macroscopic galvanic pairs

Laboratory Study of High Temperature Corrosion in Straw-fired Power Plants

DEFF Research Database (Denmark)

Montgomery, Melanie; Maahn, Ernst emanuel

1997-01-01

The components contributing to corrosion, HCl(g)SO2(g), KCl and K2SO4 were studied in the laboratory for Sandvik 8LR30 and Sanicro 28. The influence of HCl and SO2 was investigated at 600C material temperature and 600/800C flue gas temperature at time intervals up to 300 hours. The influence of ash...... deposits in air was examined at 525C-700C. Finally exposures were undertaken combining the aforementioned aggressive gas environment with the ash deposits. Thus the corrosion potential of individual components were evaluated and also whether they had a synergistic, antagonistic or additive effect on one...... another to influence the overall corrosion rate....

Stress corrosion cracking properties of 15-5PH steel

Science.gov (United States)

Rosa, Ferdinand

1993-01-01

Unexpected occurrence of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15-5PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a highly acidified sodium chloride (NaCl) aqueous solution. The selected alloy for the study was a 15-5PH steel in the H900 condition. The slow strain rate technique was selected to test the metals specimens.

Supercritical water corrosion of high Cr steels and Ni-base alloys

International Nuclear Information System (INIS)

Jang, Jin Sung; Han, Chang Hee; Hwang, Seong Sik

2004-01-01

High Cr steels (9 to 12% Cr) have been widely used for high temperature high pressure components in fossil power plants. Recently the concept of SCWR (supercritical water-cooled reactor) has aroused a keen interest as one of the next generation (Generation IV) reactors. Consequently Ni-base (or high Ni) alloys as well as high Cr steels that have already many experiences in the field are among the potential candidate alloys for the cladding or reactor internals. Tentative inlet and outlet temperatures of the anticipated SCWR are 280 and 510 .deg. C respectively. Among many candidate alloys there are austenitic stainless steels, Ni base alloys, ODS alloys as well as high Cr steels. In this study the corrosion behavior of the high Cr steels and Ni base (or high Ni) alloys in the supercritical water were investigated. The corrosion behavior of the unirradiated base metals could be used in the near future as a guideline for the out-of-pile or in-pile corrosion evaluation tests

Corrosion behaviour of the UO2 pellet in corrosive solutions using electrochemical Technique

International Nuclear Information System (INIS)

Taftanzani, A.; Sucipto; Lahagu, F.; Irianto, B.

1996-01-01

The UO 2 electrodes has been made from the local product of UO 2 pellets. The corrosion behaviour of the UO 2 pellets is affected by solution, by pH value and by concentration of salt solution. Investigation into corrosion behaviour of UO 2 electrodes have been carried out in saturated salt solutions using electrochemical technique. The saturated solutions have been made from salts NaCl, Na 2 CO 3 , Na 2 SO 4 and Na 3 PO 4 . The pH value have been done over range 1 pH 10 and the salt concentration (C) over range 0,001 mol/l C 1,0 mol/l, Na 2 CO 3 solution produced the lowest corrosion rates of UO 2 pellets. Those rates were relative constant in the range of pH = 4 - 8. The results indicate an influence of the Na 2 CO 3 concentrations on the corrosions on the corrosion rate, and the lowest rates occur in 0,10 mol/l Na 2 CO 3 . The lowest corrosion rate was 0.3388 mil/year in 0.10 mol/l Na 2 CO 3 by pH = 4. (author)

Corrosion of graphite composites in phosphoric acid fuel cells

Science.gov (United States)

Christner, L. G.; Dhar, H. P.; Farooque, M.; Kush, A. K.

1986-01-01

Polymers, polymer-graphite composites and different carbon materials are being considered for many of the fuel cell stack components. Exposure to concentrated phosphoric acid in the fuel cell environment and to high anodic potential results in corrosion. Relative corrosion rates of these materials, failure modes, plausible mechanisms of corrosion and methods for improvement of these materials are investigated.

General Corrosion and Localized Corrosion of Waste Package Outer Barrier

Energy Technology Data Exchange (ETDEWEB)

K.G. Mon

2004-10-01

The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

International Nuclear Information System (INIS)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

Highlights: • An in-situ and real-time electrochemical monitoring of flow-induced corrosion of Mg alloy is designed in a vascular bioreactor. • Effect of hydrodynamics on corrosion kinetics, types, rates and products is analyzed. • Flow accelerates mass and electron transfer, leading to an increase in uniform and localized corrosions. • Flow increases not only the thickness of uniform corrosion product layer, but the removal rate of localized corrosion products. • Electrochemical impedance spectroscopy and linear polarization-measured polarization resistances provide a consistent correlation to corrosion rate calculated by computed tomography. - Abstract: An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

Corrosion analysis in mooring chain links; Analise de corrosao em elos de amarras

Energy Technology Data Exchange (ETDEWEB)

Leal, Silvia N.; Pereira, Marcos V. [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil). Dept. de Ciencia dos Materiais e Metalurgia; Costa, Luis C. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Motta, Sergio H. [Brasilamarras - Companhia Brasileira de Amarras, Niteroi, RJ (Brazil)

2004-07-01

The purpose of this work was to characterize the localized corrosion phenomenon in the weld region of offshore mooring chain links type ORQ. In this sense, a number of chain links were selected after finishing their projected life time without corrosion signs (chains without corrosion) as well as chain links which showed a reduced life time caused by localized corrosion (chains with corrosion). In the sequence, electrochemistry tests evaluated the corrosion susceptibility of the different regions of the weld joint. The results showed that the heat affected zone concerning the chains with corrosion was the anodic region, with high corrosion rate, while the same region on the not corroded chains was the cathodic one, with low corrosion rate. (author)

Highly corrosion resistant zirconium based alloy for reactor structural material

International Nuclear Information System (INIS)

Ito, Yoichi.

1996-01-01

The alloy of the present invention is a zirconium based alloy comprising tin (Sn), chromium (Cr), nickel (Ni) and iron (Fe) in zirconium (Zr). The amount of silicon (Si) as an impurity is not more than 60ppm. It is preferred that Sn is from 0.9 to 1.5wt%, that of Cr is from 0.05 to 0.15wt%, and (Fe + Ni) is from 0.17 to 0.5wt%. If not less than 0.12wt% of Fe is added, resistance against nodular corrosion is improved. The upper limit of Fe is preferably 0.40wt% from a view point of uniform suppression for the corrosion. The nodular corrosion can be suppressed by reducing the amount of Si-rich deposition product in the zirconium based alloy. Accordingly, a highly corrosion resistant zirconium based alloy improved for the corrosion resistance of zircaloy-2 and usable for a fuel cladding tube of a BWR type reactor can be obtained. (I.N.)

Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

2016-01-01

This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry. The NASA Kennedy Space Centers Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion

Electrochemical corrosion potential and noise measurement in high temperature water

International Nuclear Information System (INIS)

Fong, Clinton; Chen, Yaw-Ming; Chu, Fang; Huang, Chia-Shen

2000-01-01

Hydrogen water chemistry (HWC) is one of the most important methods in boiling water reactor(BWR) system to mitigate and prevent stress corrosion cracking (SCC) problems of stainless steel components. Currently, the effectiveness of HWC in each BWR is mainly evaluated by the measurement of electrochemical corrosion potentials (ECP) and on-line monitoring of SCC behaviors of stainless steels. The objective of this work was to evaluate the characteristics and performance of commercially available high temperature reference electrodes. In addition, SCC monitoring technique based on electrochemical noise analysis (ECN) was also tested to examine its crack detection capability. The experimental work on electrochemical corrosion potential (ECP) measurements reveals that high temperature external Ag/AgCl reference electrode of highly dilute KCl electrolyte can adequately function in both NWC and HWC environments. The high dilution external Ag/AgCl electrode can work in conjunction with internal Ag/AgCl reference electrode, and Pt electrode to ensure the ECP measurement reliability. In simulated BWR environment, the electrochemical noise tests of SCC were carried out with both actively and passively loaded specimens of type 304 stainless steel with various electrode arrangements. From the coupling current and corrosion potential behaviors of the passive loading tests during immersion test, it is difficult to interpret the general state of stress corrosion cracking based on the analytical results of overall current and potential variations, local pulse patterns, statistical characteristics, or power spectral density of electrochemical noise signals. However, more positive SCC indication was observed in the power spectral density analysis. For aqueous environments of high solution impedance, successful application of electrochemical noise technique for SCC monitoring may require further improvement in specimen designs and analytical methods to enhance detection sensitivity

Stress corrosion crack growth rate in dissimilar metal welds

International Nuclear Information System (INIS)

Fernandez, M. P.; Lapena, J.; Lancha, A. M.; Perosanz, F. J.; Navas, M.

2000-01-01

Dissimilar welds, used to join different sections in light water reactors, are potentially susceptible to stress corrosion cracking (SCC) in aqueous mediums characteristic of nuclear plants. However, the study of these The ma has been limited to evaluating the weld material susceptibility in these mediums. Little scarce data are available on crack growth rates due, fundamentally, to inadequate testing techniques. In order to address this lack of information the crack growth rate at the interface of ferritic SA 533 B-1 alloy and alloy I-82, in a dissimilar weld (SA533B-1/I-82/316L), was studied. Experiments were conducted in water at 288 degree centigrade, 8 ppm of O 2 and 1 μS/cm conductivity. (Author) 33 refs

A study of microbial population dynamics associated with corrosion rates influenced by corrosion control materials

NARCIS (Netherlands)

Chang, Yu Jie; Hung, Chun Hsiung; Lee, Jyh Wei; Chang, Yi Tang; Lin, Fen Yu; Chuang, Chun Jie

2015-01-01

This research aims to analyze the variations of microbial community structure under anaerobic corrosive conditions, using molecular fingerprinting method. The effect of adding various materials to the environment on the corrosion mechanism has been discussed. In the initial experiment,

Corrosion rate of API 5L Gr. X60 multipurpose steel pipeline under combined effect of water and crude oil

Science.gov (United States)

Miao, Jian; Wang, Qiang

2016-09-01

Multipurpose pipeline is often seriously corroded during its service life, and the phenomenon is more prominent once the transportation medium is changed. Electrochemical polarization curves and impedance spectroscopy of the API 5L Gr. X60 steel pipeline's corrosion process in sedimentary water with different ion types and their concentrations have been studied in this work. The results showed that the corrosion rates were found to be 0.00418 and 0.00232 mm/a for pure water and crude oil, respectively. However, for the mixtures of water and crude oil (with water content increased from 0.2 vol% to 10 vol%), the corrosion rate increased consistently and reached a maximum value of 0.15557 mm/a for 10 vol% water in crude oil. The effect of the concentration of various ions, namely, chloride, bicarbonate and sulfate in (oil/water) mixtures on the corrosion rate was characterized by weight-loss method. The results showed that with increasing the ions' concentrations, the corresponding exchange current density increased significantly. The results were further supported by the observations of corrosion morphology using scanning electron microscopy and are helpful in devising guidelines which would help in reducing corrosion in multipurpose transport pipelines involving a change of transported medium during their service life.

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

International Nuclear Information System (INIS)

Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

2004-01-01

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

Research and development on is process components for hydrogen production. (2) Corrosion resistance of glass lining in high temperature sulfuric acid

International Nuclear Information System (INIS)

Tanaka, Nobuyuki; Iwatsuki, Jin; Kubo, Shinji; Terada, Atsuhiko; Onuki, Kaoru

2009-01-01

Japan Atomic Energy Agency has been conducting a research and development on hydrogen production system using High Temperature Gas-Cooled Reactor. As a part of this effort, thermochemical water-splitting cycle featuring iodine- and sulfur-compounds (IS process) is under development considering its potential of large-scale economical hydrogen production. The IS process constitutes very severe environments on the materials of construction because of the corrosive nature of process chemicals, especially of the high temperature acidic solution of sulfuric acid and hydriodic acid dissolving iodine. Therefore, selection of the corrosion-resistant materials and development of the components has been studied as a crucial subject of the process development. This paper discusses corrosion resistance of commercially available glass-lining material in high temperature sulfuric acid. Corrosion resistance of a soda glass used for glass-lining was examined by immersion tests. The experiments were performed in 47-90wt% sulfuric acids at temperatures of up to 400degC and for the maximum immersion time of 100 hours using an autoclave designed for the concerned tests. In every condition tested, no indication of localized corrosion such as defect formation or pitting corrosion was observed. Also, the corrosion rates decreased with the progress of immersion, and were low enough (≅0.1 mm/year) after 60-90 hours of immersion probably due to formation of a silica rich surface. (author)

Localized corrosion of high alloyed austenitic stainless steels

International Nuclear Information System (INIS)

Morach, R.; Schmuki, P.; Boehni, H.

1992-01-01

The susceptibility of several high alloyed stainless steels against localized corrosion was investigated by traditional potentiostatic and -kinetic methods and the current transient technique. Different test cells, proposed in literature, were evaluated for use in testing of plate materials. The AVESTA-cell showed to be not useful for potentiokinetic current density potential curves, but useable for pitting experiments. After pickling and prepassivation epoxy embedded materials proved to be resistant to crevice corrosion at the metal-resin interface. The electrode in form of a wire was the most reliable crevice free cell design. The grinding of the samples in the pretreatment procedure was found to have a large effect on the pitting corrosion behaviour. Using different paper types with varying grit, a drop in pitting potential for rougher surfaces and an increase in metastable pitting activity was found. Increasing surface roughness led also to changes in the electronic structure of the passive film reflected by a lower bandgap energy. High alloyed stainless steels showed no breakdown potential within the examined potential range. Compared to 18/8 type stainless steels significantly less transients were found. The number of transients decreases with increasing molybdenum and chromium content

Development of models and online diagnostic monitors of the high-temperature corrosion of refractories in oxy/fuel glass furnaces : final project report.

Energy Technology Data Exchange (ETDEWEB)

Griffiths, Stewart K.; Gupta, Amul (Monofrax Inc., Falconer, NY); Walsh, Peter M.; Rice, Steven F.; Velez, Mariano (University of Missouri, Rolla, MO); Allendorf, Mark D.; Pecoraro, George A. (PPG Industries, Inc., Pittsburgh, PA); Nilson, Robert H.; Wolfe, H. Edward (ANH Refractories, Pittsburgh, PA); Yang, Nancy Y. C.; Bugeat, Benjamin () American Air Liquide, Countryside, IL); Spear, Karl E. (Pennsylvania State University, University Park, PA); Marin, Ovidiu () American Air Liquide, Countryside, IL); Ghani, M. Usman (American Air Liquide, Countryside, IL)

2005-02-01

This report summarizes the results of a five-year effort to understand the mechanisms and develop models that predict the corrosion of refractories in oxygen-fuel glass-melting furnaces. Thermodynamic data for the Si-O-(Na or K) and Al-O-(Na or K) systems are reported, allowing equilibrium calculations to be performed to evaluate corrosion of silica- and alumina-based refractories under typical furnace operating conditions. A detailed analysis of processes contributing to corrosion is also presented. Using this analysis, a model of the corrosion process was developed and used to predict corrosion rates in an actual industrial glass furnace. The rate-limiting process is most likely the transport of NaOH(gas) through the mass-transport boundary layer from the furnace atmosphere to the crown surface. Corrosion rates predicted on this basis are in better agreement with observation than those produced by any other mechanism, although the absolute values are highly sensitive to the crown temperature and the NaOH(gas) concentration at equilibrium and at the edge of the boundary layer. Finally, the project explored the development of excimer laser induced fragmentation (ELIF) fluorescence spectroscopy for the detection of gas-phase alkali hydroxides (e.g., NaOH) that are predicted to be the key species causing accelerated corrosion in these furnaces. The development of ELIF and the construction of field-portable instrumentation for glass furnace applications are reported and the method is shown to be effective in industrial settings.

Erosion-corrosion synergistics in the low erosion regime

International Nuclear Information System (INIS)

Corey, R.G.; Sethi, V.K.

1986-01-01

Many engineering alloys display good high temperature corrosion resistance. However, when they are used in corrosive environments where they are subjected to erosion also, the corrosion resistance has been adversely affected. The phenomenon known as erosion-corrosion is complex and requires detailed investigation of how the erosion and corrosion kinetics interact and compete. At the Kentucky Center for Energy Research Laboratory, an erosion-corrosion tester was used to perform erosion-oxidation tests on 2 1/4 Cr-1 Mo steel at 500-600 0 C using alumina abrasive at low velocities. The erosion-oxidation rate data and morphology of exposed surfaces are consistent with oxide chipping and fracturing being the mode of material loss

Real time corrosion monitoring in atmosphere using automated battery driven corrosion loggers

DEFF Research Database (Denmark)

Prosek, T.; Kouril, M.; Hilbert, Lisbeth Rischel

2008-01-01

diminishes due to corrosion. Zinc, iron, copper and nickel sensors at several thicknesses are available. Sensitivity of the corrosion measurement varies from 1 to 10 nm depending on the type and thickness of the sensor. Changes in the air corrosivity can be thus detected within hours or even tens of minutes......A logger enabling continuous measurement of corrosion rate of selected metals in indoor and outdoor atmospheres has been developed. Principle of the measurement method is based on the increasing electrical resistance of a measuring element made of the material concerned as its cross-sectional area....... The logger lifetime in medium corrosive environments is designed to be 2 years with full autonomy. Data on the sensor corrosion rate are available any time through GPRS connection or by a non-contact inductive reading without the need of retracting the logger from the exposure site....

Corrosion of container materials for disposal of high-level radioactive wastes

Energy Technology Data Exchange (ETDEWEB)

Chun, K.S.; Park, H.S.; Yeon, J.W.; Ha, Y.K. [Korea Atomic Energy Research Institute, Taejon (Korea)

1999-01-01

In the corrosion aspect of container for the deep geological disposal of high-level radioactive waste, disposal concepts and the related container materials, which have been developed by advanced countries, have been reviewed. The disposal circumstances could be divided into the saturated and the unsaturated zones. The candidate materials in the countries, which consider the disposal in the unsaturated zone, are the corrosion resistant materials such as supper alloys and stainless steels, but those in the saturated zone is cupper, one of the corrosion allowable materials. By the results of the pitting corrosion test of sensitized stainless steels (such as 304, 304L, 316 and 316L), pitting potential is decreased with the degree of sensitization and the pitting corrosion resistance of 316L is higher than others. And so, the long-term corrosion experiment with 316L stainless steel specimens, sebsitized and non-sensitized, under the compacted bentonite and synthetic granitic groundwater has been being carried out. The results from the experiment for 12 months indicate that no evidence of pitting corrosion of the specimens has been observed but the crevice corrosion has occurred on the sensitized specimens even for 3 months. (author). 33 refs., 19 figs., 10 tabs.

Stress corrosion in high-strength aluminum alloys

Science.gov (United States)

Dorward, R. C.; Hasse, K. R.

1980-01-01

Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

A study on the corrosion rate for metal nuclear fuel by the soxhlet

International Nuclear Information System (INIS)

Oh, S. J.; Lee, Y. R.; Lee, D. B.; Park, J. M.; Kim, K. H.; Lee, Y. S.; Park, H. D.; Kim, C. K.

2002-01-01

In order to compare in-pile performance of nuclear fuel candidates for HANARO, corrosion test with the Soxhlet apparatus for rare-earth-oxide added U-Mo alloy fuels has been carried out by measuring a leaching rate. It appeared from the result that the leaching rate of the U-Mo fuel specimen became decreased as a rare-earth-oxide added, and there was a little difference in the leaching rate depending on the kind of the rare-earth-oxide

Resistance to Corrosion of Reinforcement of High Volume Fly Ash Concrete

International Nuclear Information System (INIS)

Kwon, S. O.; Bae, S. H.; Lee, H. J.; Lee, K. M.; Jung, S. H.

2014-01-01

Due to the increasing of interest about the eco-friendly concrete, it is increased to use concretes containing by-products of industry such as fly ash(FA), ground granulated blast furnace slag(GGBFS), silica fume(SF), and etc. Especially, these are well known for improving the resistances to reinforcement corrosion in concrete and decreasing chloride ion penetration. The purpose of this experimental research is to evaluate the resistance against corrosion of reinforcement of high volume fly ash(HVFA) concrete which is replaced with high volume fly ash for cement volume. For this purpose, the concrete test specimens were made for various strength level and replacement ratio of FA, and then the compressive strength and diffusion coefficient for chloride ion of them were measured for 28, 91, and 182 days, respectively. Also, corrosion monitoring by half cell potential method was carried out for the made lollypop concrete test specimens to detect the time of corrosion initiation for reinforcement in concrete. As a result, it was observed from the test results that the compressive strength of HVFA concrete was decreased with increasing replacement ratio of FA but long-term resistances against reinforcement corrosion and chloride ion penetration of that were increased

Boric Acid Corrosion of Concrete Rebar

Directory of Open Access Journals (Sweden)

Yang L.

2013-07-01

Full Text Available Borated water leakage through spent fuel pools (SFPs at pressurized water reactors is a concern because it could cause corrosion of reinforcement steel in the concrete structure and compromise the integrity of the structure. Because corrosion rate of carbon steel in concrete in the presence of boric acid is lacking in published literature and available data are equivocal on the effect of boric acid on rebar corrosion, corrosion rate measurements were conducted in this study using several test methods. Rebar corrosion rates were measured in (i borated water flowing in a simulated concrete crack, (ii borated water flowing over a concrete surface, (iii borated water that has reacted with concrete, and (iv 2,400 ppm boric acid solutions with pH adjusted to a range of 6.0 to 7.7. The corrosion rates were measured using coupled multielectrode array sensor (CMAS and linear polarization resistance (LPR probes, both made using carbon steel. The results indicate that rebar corrosion rates are low (~1 μm/yr or lesswhen the solution pH is ~7.1 or higher. Below pH ~7.1, the corrosion rate increases with decreasing pH and can reach ~100 μm/yr in solutions with pH less than ~6.7. The threshold pH for carbon steel corrosion in borated solution is between 6.8 and 7.3.

Determination of the corrosion mechanisms of high level waste containing glass

International Nuclear Information System (INIS)

Conradt, R.; Roggendorf, H.

1985-01-01

The purpose of the reported work was to determine the corrosion behaviour of the inactive HLW glass SM 58 LW 11 in Q-solution at temperatures up to 200 0 C and elevated pressures up to 13 MPa. In particular, a parametric study on the effects of time, temperature, pressure, crystallization, metallic impurities a.o. was performed. Further tests helped to identify the rate determining steps in the entire process and the most likely long-term corrosion law. (orig./RB)

Monitoring Microbially Influenced Corrosion

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques......Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

Coal-fired power plants and the causes of high temperature corrosion

Energy Technology Data Exchange (ETDEWEB)

Oakey, J E; Simms, N J [British Coal Corporation, Coal Technology Development Div., Cheltenham, Glos (United Kingdom); Tomkings, A B [ERA Technology Ltd., Leatherhead, Surrey (United Kingdom)

1996-12-01

The heat exchangers in all types of coal-fired power plant operate in aggressive, high temperature environments where high temperature corrosion can severely limit their service lives. The extent of this corrosion is governed by the combined effects of the operating conditions of the heat exchanger and the presence of corrosive species released from the coal during operation. This paper reviews the coal-related factors, such as ash deposition, which influence the operating environments of heat exchangers in three types of coal-fired power plant - conventional pulverized coal boilers, fluidized bed boilers and coal gasification systems. The effects on the performance of the materials used for these heat exchangers are then compared. (au) 35 refs.

Corrosion behaviour of selected high-level waste packaging materials under gamma irradiation and in-situ disposal conditions in rock salt

International Nuclear Information System (INIS)

Smailos, E.; Schwarzkopf, W.; Koester, R.

1988-07-01

Corrosion studies performed until now on a number of materials have shown that unalloyed steels, Hastelloy C4 and Ti 99.8-Pd are the most promising materials for a long-term resistant packaging to be used in high-level waste (HLW) canister disposal in rock salt formations. To characterize their corrosion behaviour in more detail, additional studies have been performed. The influence has been examined which is exerted by the gamma dose rate (1 Gy/h to 100 Gy/h) on the corrosion of three preselected steels and Hastelloy C4 at 90 0 C in a salt brine (Q-brine) rich in MgCl 2 , i.e., conditions relevant to accident scenarios in a repository. In addition, in-situ corrosion experiments have been carried out in the Asse salt mine at elevated temperatures (120 0 C to 210 0 C) in the absence and in the presence of a gamma radiation field of 3 x 10 2 Gy/h, within the framework of the German/US Brine Migration Test. Under the test conditions the gamma radiation did not exert a significant influence on the corrosion of the steels investigated, whereas Hastelloy C4, exposed to dose rates of 10 Gy/h and 100 Gy/h, underwent pitting and crevice corrosion (20 μm/a at the maximum).The low amounts of migrated salt brine (140 ml after 900 days) in the in-situ- experiment did not produce noticeable corrosion of the materials. (orig./RB) [de

Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963); Corrosion de materiaux metalliques par l'hexafluorure d'uranium a haute temperature (1963)

Energy Technology Data Exchange (ETDEWEB)

Langlois, G [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1963-07-01

The corrosion of the following metals or alloys by UF{sub 6}: nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [French] La corrosion par l'UF{sub 6} des metaux ou alliages suivants: lickel, monel, inconel, or, platine, acier inoxydable, est etudiee dans le un domaine de temperature compris entre 300 et 1000 deg. C. La methode d'essai, destinee a eviter le chauffage de l'enceinte contenant le fluide corrosif a temperature elevee, consiste a utiliser des eprouvettes filiformes, echauffees par effet Joule, le reste de l'appareillage etant maintenu a une temperature proche de l'ambiance. Cette technique permet en outre de determiner en continu la penetration de la corrosion, par mesure de la resistance electrique de l'eprouvette, au moyen d'un pont double de Thomson. Une serie d'essais comparatifs, assez sommaires, montre que l'acier inoxydable, les metaux precieux et l'inconel sont attaques beaucoup

The effects of time, temperature and rotation of water on the corrosion rate of different types of steels

International Nuclear Information System (INIS)

Muhamad Daud; Jamaliah Shariff.

1984-01-01

By using hot plate/magnetic stirrer and immersion technique, the steel corroded uniformly and their corrosion rates vary due to type of steel, time of immersion, temperature and rotation of water. Therefore the rate of general corrosion, or sealing, of steel alloys is influenced by a number of factors, those best established being the composition of the metal, time, temperature, velocity, cleanliness or roughness of the metal surface and direct contact with solutions of the other materials. (author)

Corrosion behaviour of high temperature alloys in impure helium environments

International Nuclear Information System (INIS)

Shindo, Masami; Quadakkers, W.J.; Schuster, H.

1986-01-01

Corrosion tests with Ni-base high temperature alloys were carried out at 900 and 950 0 C in simulated high temperature reactor helium environments. It is shown that the carburization and decarburization behaviour is strongly affected by the Cr and Ti(Al) contents of the alloys. In carburizing environments, additions of Ti, alone or in combination with Al, significantly improve the carburization resistance. In oxidizing environment, the alloys with high Cr and Al(Ti) contents are the most resistant against decarburization. In this environment alloys with additions of Ti and Al show poor oxidation resistance. The experimental results obtained are compared with a recently developed theory describing corrosion of high temperature alloys in high temperature reactor helium environments. (orig.)

Study on Increasing High Temperature pH(t) to Reduce Iron Corrosion Products

International Nuclear Information System (INIS)

Shin, Dong Man; Hur, Nam Yong; Kim, Waang Bae

2011-01-01

The transportation and deposition of iron corrosion products are important elements that affect both the steam generator (SG) integrity and secondary system in pressurized water reactor (PWR) nuclear power plants. Most of iron corrosion products are generated on carbon steel materials due to flow accelerated corrosion (FAC). The several parameters like water chemistry, temperature, hydrodynamic, and steel composition affect FAC. It is well established that the at-temperature pH of the deaerated water system has a first order effect on the FAC rate of carbon steels through nuclear industry researches. In order to reduce transportation and deposition of iron corrosion products, increasing pH(t) tests were applied on secondary system of A, B units. Increasing pH(t) successfully reduced flow accelerated corrosion. The effect of increasing pH(t) to inhibit FAC was identified through the experiment and pH(t) evaluation in this paper

Corrosion behaviour of high temperature alloys in the cooling gas of high temperature reactors

International Nuclear Information System (INIS)

Quadakkers, W.J.; Schuster, H.

1989-01-01

The reactive impurities in the primary cooling helium of advanced high temperature gas cooled reactors (HTGR) can cause oxidation, carburization or decarburization of the heat exchanging metallic components. By studies of the fundamental aspects of the corrosion mechanisms it became possible to define operating conditions under which the metallic construction materials show, from the viewpoint of technical application, acceptable corrosion behaviour. By extensive test programmes with exposure times of up to 30,000 hours, a data base has been obtained which allows a reliable extrapolation of the corrosion effects up to the envisaged service lives of the heat exchanging components. (author). 6 refs, 7 figs

On-line corrosion monitoring in district heating systems

DEFF Research Database (Denmark)

Richter, Sonja; Thorarinsdottir, R.I.; Hilbert, Lisbeth Rischel

2004-01-01

), Electrochemical Noise (EN) and Zero Resistance Ammetry (ZRA). Electrochemical Resistance (ER) has also been used to measure corrosion. The method traditionally only measures corrosion off-line but with newly developed high-sensitive ER technique developed by MetriCorr in Denmark, on-line monitoring is possible...... complicates the chemistry of the environment. Hydrogen sulphide is present in geothermal systems and can be formed as a by-product of sulphate-reducing-bacteria (SRB). The application of electrochemical methods makes on-line monitoring possible. These methods include: Linear Polarization Resistance (LPR....... In order to assess both general corrosion and localized corrosion, it is necessary to apply more than one monitoring technique simultaneously, ZRA or EN for measuring localized corrosion and LPR or ER for measuring general corrosion rate. The advantage of monitoring localized corrosion is indisputable...

Corrosion behaviour of construction materials for high temperature water electrolysers

Energy Technology Data Exchange (ETDEWEB)

Nikiforov, A.; Petruchina, I.; Christensen, E.; Bjerrum, N.J.; Tomas-Garcya, A.L. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of Chemistry, Materials Science Group

2010-07-01

This presentation reported on a study in which the feasibility of using different corrosion resistant stainless steels as a possible metallic bipolar plate and construction material was evaluated in terms of corrosion resistance under conditions corresponding to the conditions in high temperature proton exchange membrane (PEM) water electrolysers (HTPEMWE). PEM water electrolysis technology has been touted as an effective alternative to more conventional alkaline water electrolysis. Although the energy efficiency of this technology can be increased considerably at temperatures above 100 degrees C, this increases the demands to all the used materials with respect to corrosion stability and thermal stability. In this study, Ni-based alloys as well as titanium and tantalum samples were exposed to anodic polarization in 85 per cent phosphoric acid electrolyte solution. Tests were performed at 80 and 120 degrees C to determine the dependence of corrosion speed and working temperature. Platinum and gold plates were also tested for a comparative evaluation. Steady-state voltammetry was used along with scanning electron microscopy and energy-dispersive X-ray spectroscopy. Titanium showed the poorest corrosion resistance, while Ni-based alloys showed the highest corrosion resistance, with Inconel R 625 being the most promising alloy for the bipolar plate of an HTPEMWE. 3 refs., 1 tab., 2 figs.

The Leakage determination on corrosion fretting machine

International Nuclear Information System (INIS)

Sriyono; Satmoko, Ari; Hafid, Abdul; Febrianto; Prasetio, Joko; Abtokhi; Sumarno, Edy; Handoyo, Ismu; Hidayati, Nur Rahmah; Histori

1998-01-01

Fretting machine is an experimental loop to learn fretting corrosion phenomena wich is caused by loading and vibration. On the steam generator, one of the corrosion process that's occurred, it can be caused by vibration between tubes and bending material. Because of high flow rate inside the tube, the high frequency vibration will appeared so it can make the corrosion on bending material more faster. This process can be simulate by fretting machine. This machine has already damage because of leakage. So it will be repaired by dismantling, radiography testing and redrawing. from the result of radiography, the leakage is caused by cracking on bellows seals of the dynamic main support

Radionuclide decay effects on waste glass corrosion and weathering

International Nuclear Information System (INIS)

Wronkiewicz, D.J.

1993-01-01

The release of glass components into solution, including radionuclides, may be influenced by the presence of radiolytically produced nitric acid, carboxylic acid, and transient water dissociation products such as ·OH and O 2 - . Under batch test conditions, glass corrosion has been shown to increase up to a maximum of three-to five-fold in irradiated tests relative to nonirradiated tests, while in other studies the presence of radiolytic products has actually decreased glass corrosion rates. Bicarbonate groundwaters will buffer against pH decreases and changes in corrosion rates. Under high surface area-to-solution volume (S/V) conditions, the bicarbonate buffering reservoir may be quickly overwhelmed by radiolytic acids that are concentrated in the thin films of water contacting the samples. Glass reaction rates have been shown to increase up to 10-to-15-fold due to radiation exposure under high S/V conditions. Radiation damage to solid glass materials results in bond damage and atomic displacements. This type of damage has been shown to increase the release rates of glass components up to four-fold during subsequent corrosion tests, although under actual disposal conditions, glass annealing processes may negate the solid radiation damage effects

Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

DEFF Research Database (Denmark)

Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

2007-01-01

Over the past years, considerable high temperature corrosion problems have been encountered when firing biomass in power plants due to the high content of potassium chloride in the deposits. Therefore to combat chloride corrosion problems co-firing of biomass with a fossil fuel has been undertaken....... This results in potassium chloride being converted to potassium sulphate in the combustion chamber and it is sulphate rich deposits that are deposited on the vulnerable metallic surfaces such as high temperature superheaters. Although this removes the problem of chloride corrosion, other corrosion mechanisms...... appear such as sulphidation and hot corrosion due to sulphate deposits. At Studstrup power plant Unit 4, based on trials with exposure times of 3000 hours using 0-20% straw co-firing with coal, the plant now runs with a fuel of 10% straw + coal. After three years exposure in this environment...

Corrosion Behavior and Oxide Properties of Zr-Nb-Cu and Zr-Nb-Sn Alloy in High Dissolved Hydrogen Primary Water Chemistry

Energy Technology Data Exchange (ETDEWEB)

Lee, Yun Ju; Kim, Tae Ho; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

2016-05-15

The water-metal interface is regarded as rate-controlling site governing the rapid oxidation transition in high burn-up fuel. And the zirconium oxide is made in water-metal interface and its structure and phase do an important role in terms of oxide properties. During oxidation process, the protective tetragonal oxide layer develops at the interface due to accumulated high stress during oxide growth, and it turns into non-protective monoclinic oxide with increasing oxide thickness, thus decreasing the stress. It has been reported that Nb addition was proven to be very beneficial for increasing the corrosion resistance of the zirconium alloys. From a more recent study, Cu addition in Nb containing Zirconium alloy was reported to be effective for increasing corrosion resistance in water containing B and Li. According to the previous research conducted, Zr-Nb-Cu shows better corrosion resistance than Zircaloy-4. The dissolved hydrogen (DH) concentration is the key issue of primary water chemistry, and the effect of DH concentration on the corrosion rate of nickel based alloy has been researched. However, the effect of DH on the zirconium alloy corrosion mechanism was not fully investigated. In this study, the weight gain measurement, FIB-SEM analysis, and Raman spectroscopic measurement were conducted to investigate the effects of dissolved hydrogen concentration and the chemical composition on the corrosion resistance and oxide phase of Zr-Nb-Cu alloy and Zr-Nb-Sn alloy after oxidizing in a primary water environment for 20 d. The corrosion rate of Zr-Nb-Cu alloy is slow, when it is compared to Zr-Nb-Sn alloy. In SEM images, the oxide thickness of Zr-Nb-Cu alloy is measured to be around 1.06 μm it of Zr-Nb-Sn alloy is measured to be 1.15 μm. It is because of the Segregation made by Sn solute element when Sn solute element oxidized. And according to ex situ Raman spectra, Zr-Nb-Cu alloy oxide has more tetragonal zirconium oxide fraction than Zr-Nb-Sn alloy oxide.

Development of Advanced In-Situ Techniques for Chemistry Monitoring and Corrosion Mitigation in SCWO Environments

International Nuclear Information System (INIS)

Macdonald, D. D.; Lvov, S. N.

2000-01-01

This project is developing sensing technologies and corrosion monitoring techniques for use in super critical water oxidation (SCWO) systems to reduce the volume of mixed low-level nuclear waste by oxidizing organic components in a closed cycle system where CO2 and other gaseous oxides are produced, leaving the radioactive elements concentrated in ash. The technique uses water at supercritical temperatures under highly oxidized conditions by maintaining a high fugacity of molecular oxygen in the system, which causes high corrosion rates of even the most corrosive resistant reactor materials. This project significantly addresses the high corrosion shortcoming through development of (a) advanced electrodes and sensors for in situ potentiometric monitoring of pH in high subcritical and supercritical aqueous solutions, (b) an approach for evaluating the association constants for 1-1 aqueous electrolytes using a flow-through electrochemical thermocell; (c) an electrochemical noise sensor for the in situ measurement of corrosion rate in subcritical and supercritical aqueous systems; (d) a model for estimating the effect of pressure on reaction rates, including corrosion reactions, in high subcritical and supercritical aqueous systems. The project achieved all objectives, except for installing some of the sensors into a fully operating SCWO system

Development of Advanced In-Situ Techniques for Chemistry Monitoring and Corrosion Mitigation in SCWO Environments

Energy Technology Data Exchange (ETDEWEB)

Macdonald, D. D.; Lvov, S. N.

2000-03-31

This project is developing sensing technologies and corrosion monitoring techniques for use in super critical water oxidation (SCWO) systems to reduce the volume of mixed low-level nuclear waste by oxidizing organic components in a closed cycle system where CO2 and other gaseous oxides are produced, leaving the radioactive elements concentrated in ash. The technique uses water at supercritical temperatures under highly oxidized conditions by maintaining a high fugacity of molecular oxygen in the system, which causes high corrosion rates of even the most corrosive resistant reactor materials. This project significantly addresses the high corrosion shortcoming through development of (a) advanced electrodes and sensors for in situ potentiometric monitoring of pH in high subcritical and supercritical aqueous solutions, (b) an approach for evaluating the association constants for 1-1 aqueous electrolytes using a flow-through electrochemical thermocell; (c) an electrochemical noise sensor for the in situ measurement of corrosion rate in subcritical and supercritical aqueous systems; (d) a model for estimating the effect of pressure on reaction rates, including corrosion reactions, in high subcritical and supercritical aqueous systems. The project achieved all objectives, except for installing some of the sensors into a fully operating SCWO system.

Surface treatments for controlling corrosion rate of biodegradable Mg and Mg-based alloy implants

International Nuclear Information System (INIS)

Uddin, M S; Hall, Colin; Murphy, Peter

2015-01-01

Due to their excellent biodegradability characteristics, Mg and Mg-based alloys have become an emerging material in biomedical implants, notably for repair of bone as well as coronary arterial stents. However, the main problem with Mg-based alloys is their rapid corrosion in aggressive environments such as human bodily fluids. Previously, many approaches such as control of alloying materials, composition and surface treatments, have been attempted to regulate the corrosion rate. This article presents a comprehensive review of recent research focusing on surface treatment techniques utilised to control the corrosion rate and surface integrity of Mg-based alloys in both in vitro and in vivo environments. Surface treatments generally involve the controlled deposition of thin film coatings using various coating processes, and mechanical surfacing such as machining, deep rolling or low plasticity burnishing. The aim is to either make a protective thin layer of a material or to change the micro-structure and mechanical properties at the surface and sub-surface levels, which will prevent rapid corrosion and thus delay the degradation of the alloys. We have organised the review of past works on coatings by categorising the coatings into two classes—conversion and deposition coatings—while works on mechanical treatments are reviewed based on the tool-based processes which affect the sub-surface microstructure and mechanical properties of the material. Various types of coatings and their processing techniques under two classes of coating and mechanical treatment approaches have been analysed and discussed to investigate their impact on the corrosion performance, biomechanical integrity, biocompatibility and cell viability. Potential challenges and future directions in designing and developing the improved biodegradable Mg/Mg-based alloy implants were addressed and discussed. The literature reveals that no solutions are yet complete and hence new and innovative approaches

Surface treatments for controlling corrosion rate of biodegradable Mg and Mg-based alloy implants

Science.gov (United States)

Uddin, M S; Hall, Colin; Murphy, Peter

2015-01-01

Due to their excellent biodegradability characteristics, Mg and Mg-based alloys have become an emerging material in biomedical implants, notably for repair of bone as well as coronary arterial stents. However, the main problem with Mg-based alloys is their rapid corrosion in aggressive environments such as human bodily fluids. Previously, many approaches such as control of alloying materials, composition and surface treatments, have been attempted to regulate the corrosion rate. This article presents a comprehensive review of recent research focusing on surface treatment techniques utilised to control the corrosion rate and surface integrity of Mg-based alloys in both in vitro and in vivo environments. Surface treatments generally involve the controlled deposition of thin film coatings using various coating processes, and mechanical surfacing such as machining, deep rolling or low plasticity burnishing. The aim is to either make a protective thin layer of a material or to change the micro-structure and mechanical properties at the surface and sub-surface levels, which will prevent rapid corrosion and thus delay the degradation of the alloys. We have organised the review of past works on coatings by categorising the coatings into two classes—conversion and deposition coatings—while works on mechanical treatments are reviewed based on the tool-based processes which affect the sub-surface microstructure and mechanical properties of the material. Various types of coatings and their processing techniques under two classes of coating and mechanical treatment approaches have been analysed and discussed to investigate their impact on the corrosion performance, biomechanical integrity, biocompatibility and cell viability. Potential challenges and future directions in designing and developing the improved biodegradable Mg/Mg-based alloy implants were addressed and discussed. The literature reveals that no solutions are yet complete and hence new and innovative approaches

High Temperature Corrosion in Biomass Incineration Plants

DEFF Research Database (Denmark)

Montgomery, Melanie; Maahn, Ernst emanuel; Gotthjælp, K.

1997-01-01

The aim of the project is to study the role of ash deposits in high temperature corrosion of superheater materials in biomass and refuse fire combined heat and power plants. The project has included the two main activities: a) A chemical characterisation of ash deposits collected from a major...

Investigation of high temperature corrosion behavior on 304L austenite stainless steel in corrosive environments

Energy Technology Data Exchange (ETDEWEB)

Sahri, M. I.; Othman, N. K.; Samsu, Z.; Daud, A. R. [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi Selangor (Malaysia)

2014-09-03

In this work, 304L stainless steel samples were exposed at 700 °C for 10hrs in different corrosive environments; dry oxygen, molten salt, and molten salt + dry oxygen. The corrosion behavior of samples was analyzed using weight change measurement technique, optical microscope (OM) and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-ray (EDX). The existence phases of corroded sample were determined using X-ray Diffraction (XRD). The lowest corrosion rate was recorded in dry oxygen while the highest was in molten salt + dry oxygen environments with the value of 0.0062 mg/cm{sup 2} and −13.5225 mg/cm{sup 2} respectively. The surface morphology of sample in presence of salt mixture showed scale spallation. Oxide scales of Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} were the main phases developed and detected by XRD technique. Cr{sub 2}O{sub 3} was not developed in every sample as protective layers but chromate-rich oxide was developed. The cross-section analysis found the oxide scales were in porous, thick and non-adherent that would not an effective barrier to prevent from further degradation of alloy. EDX analysis also showed the Cr-element was low compared to Fe-element at the oxide scale region.

High temperature filtration of radioactivable corrosion products in the primary circuit of PWR type reactors

International Nuclear Information System (INIS)

Dolle, L.

1976-01-01

A effective limitation to the deposition of radioactive corrosion products in the core of a reactor at power operation, is to be obtained by filtering the water of the primary circuit at a flow rate upper than 1% of the coolant flow rate. However, in view of accounting for more important release of corrosion products during the reactor start-up and also for some possible variations in the efficiency of the system, it is better that the flow rate to be treated by the cleaning circuit is stated at 5%. Filtration must be effected at the temperature of the primary circuit and preferably on each loop. To this end, the feasibility of electromagnetic filtration or filtration through a deep bed of granulated graphite has been studied. The on-loop tests effected on each filter gave efficiencies and yields respectively upper than 90% and 99% for magnetite and ferrite particles in suspension in water at 250 deg C. Such results confirm the interest lying in high temperature filtration and lead to envisage its application to reactors [fr

High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

International Nuclear Information System (INIS)

Cunnane, J.C.

1994-03-01

The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste

High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

Energy Technology Data Exchange (ETDEWEB)

Cunnane, J.C. [comp.; Bates, J.K.; Bradley, C.R. [Argonne National Lab., IL (United States)] [and others

1994-03-01

The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste.

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (3), relationship of oxide film thickness, hematite/magnetite ratio, ECP and wall thinning rate

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2009-01-01

Systematic approaches for evaluating flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. Firstly, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis. Anodic current density and electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram and ferrous ion release rate determined by the anodic current density was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic double oxide layer model and then was applied as input for the electrochemistry model. It was confirmed that the calculated results based on the coupled models resulted good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP. (author)

High temperature corrosion studies on friction welded low alloy steel and stainless steel in air and molten salt environment at 650 oC

International Nuclear Information System (INIS)

Arivazhagan, N.; Narayanan, S.; Singh, Surendra; Prakash, Satya; Reddy, G.M.

2012-01-01

Highlights: → Thermogravimetric analysis on friction welded AISI 304 with AISI 4140 exposed in air and molten salt environment. → Comparative study on friction welded AISI 4140 with AISI 304 exposed in air, Na 2 SO 4 -60%V 2 O 5 and NaCl-50%Na 2 SO 4 at 650 o C. → SEM/EDAX, XRD analysis on corroded dissimilar AISI 304 and AISI 4140 materials. -- Abstract: The investigation on high-temperature corrosion resistance of the weldments is necessary for prolonged service lifetime of the components used in corrosive environments. This paper reports on the performance of friction welded low alloy steel AISI 4140 and stainless steel AISI 304 in air as well as molten salt environment of Na 2 SO 4 -60%V 2 O 5 and NaCl-50%Na 2 SO 4 at 650 o C. This paper reports several studies carried out for characterizing the weldments corrosion behavior. Initially thermogravimetric technique was used to establish the kinetics of corrosion. For analyzing the corrosion products, X-ray diffraction, scanning electron microscopy/energy-dispersive analysis and electron probe micro analysis techniques were used. From the results of the experiments, it is observed that the weldments suffered accelerated corrosion in NaCl-Na 2 SO 4 environment and showed spalling/sputtering of the oxide scale. Furthermore, corrosion resistance of weld interface was found to be lower than that of parent metals in molten salt environment. Weight gain kinetics in air oxidation studies reveals a steady-state parabolic rate law while the kinetics with salt deposits displays multi-stage growth rates. Moreover NaCl is the main corrosive species in high temperature corrosion, involving mixtures of NaCl and Na 2 SO 4 which is responsible for formation of internal attack.

Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

DEFF Research Database (Denmark)

Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

2008-01-01

Over the past few years, considerable high temperature corrosion problems have been encountered when firing biomass in power plants due to the high content of potassium chloride in the deposits. Therefore, to combat chloride corrosion problems cofiring of biomass with a fossil fuel has been...... undertaken. This results in potassium chloride being converted to potassium sulphate in the combustion chamber and it is sulphate rich deposits that are deposited on the vulnerable metallic surfaces such as high temperature superheaters. Although this removes the problem of chloride corrosion, other...... corrosion mechanisms appear such as sulphidation and hot corrosion due to sulphate deposits. At Studstrup power plant Unit 4, based on trials with exposure times of 3000 h using 0–20% straw co-firing with coal, the plant now runs with a fuel mix of 10% strawþcoal. Based on results from a 3 years exposure...

Corrosion studies on HGW-canister materials for marine disposal

International Nuclear Information System (INIS)

Taylor, K.J.; Bland, I.D.; Smith, S.; Marsh, G.P.

1986-03-01

Results are presented from theoretical and experimental work undertaken to investigate and assess the general corrosion behaviour of carbon steel canister/overpacks for heat generating nuclear waste under marine disposal conditions. The mean general corrosion rates of carbon steels, determined experimentally by polarisation resistance measurements on specimens in on-going immersion tests, are between 65-124 μm yr -1 at 90 0 C and 5-25 μm yr -1 at 25 0 C and are tending to increase with time. Anomalously high corrosion rates are being indicated by similar tests at 50 0 C. It is not clear what reliance should be placed on the polarisation resistance results, however, and therefore no conclusion will be drawn until the tests are dismantled and inspected in the 1985/86 programme. Tests with γ-radiation on forged carbon steel specimens immersed in deaerated seawater at 90 0 C show that this causes an acceleration of corrosion rate at the three dose rates down to at least 300 R h -1 . Deep ocean sediment from GME also accelerates the corrosion rate of carbon steel in deaerated seawater both with and without γ-radiation. The effect diminishes with continued exposure and is thought to be due to the presence of either an additional so far unidentified oxidising agent or some component which reduces the corrosion protection afforded by the build up of a corrosion product layer. Acquisition of improved electrochemical kinetic data for the mathematical model is now complete, and the model has been run for temperatures of 25 and 90 0 C, where it predicts steady corrosion rates of 19.3 and 180 μm/yr. The model has shown that the rate of attack is not influenced greatly by the depth of sediment, and that the component of corrosion caused by radiation is of the order of 7 mm over 1000 years. (author)

Modelling of zirconium alloys corrosion in LWRs

International Nuclear Information System (INIS)

Kritskij, V.G.; Berezina, I.G.; Kritskij, A.V.; Stjagkin, P.S.

1999-01-01

Chemical parameters, that exerted effect on Zr+1%Nb alloy corrosion and deserved consideration during reactor operation, were defined and a model was developed to describe the influence of physical and chemical parameters on zirconium alloys corrosion in nuclear power plants. The model is based on the correlation between the zirconium oxide solubility in high-temperature water under the influence of the chemical parameters and the measured values of fuel cladding corrosion under LWR conditions. The intensity of fuel cladding corrosion in the primary circuits depends on the coolant water quality, growth of iron oxide deposits and vaporization portion. Mathematically, the oxidation rate can be expressed as a sum of heat and radiation components. The temperature dependence on the oxidation rate can be described by the Arrenius equation. The radiation component of Zr uniform corrosion equation is a function of several factors such as neutron fluency, the temperature the metallurgical composition and et. We assume that the main factor is the changing of water chemistry and the H 2 O 2 concentration play the determinative role. Probably, the influence of H 2 O 2 is based on the formation of unstable compound ZrO 3 ·nH 2 O and Zr(OH) 4 with high solubility. The validity of the used formulae was confirmed by corrosion measurements on WWER and RBMK fuel cladding. The model can be applied for calculating the reliability of nuclear fuel operation. (author)

Acoustic emission analysis coupled with thermogravimetric experiments dedicated to high temperature corrosion studies on metallic alloys

International Nuclear Information System (INIS)

Serris, Eric; Al Haj, Omar; Peres, Veronique; Cournil, Michel; Kittel, Jean; Grosjean, Francois; Ropital, Francois

2014-01-01

High temperature corrosion of metallic alloys (like iron, nickel, zirconium alloys) can damage equipment of many industrial fields (refinery, petrochemical, nuclear..). Acoustic emission (AE) is an interesting method owing to its sensitivity and its non-destructive aspect to quantify the level of damage in use of these alloys under various environmental conditions. High temperature corrosive phenomena create stresses in the materials; the relaxation by cracks of these stresses can be recorded and analyzed using the AE system. The goal of our study is to establish an acoustic signals database which assigns the acoustic signals to the specific corrosion phenomena. For this purpose, thermogravimetric analysis (TGA) is coupled with acoustic emission (AE) devices. The oxidation of a zirconium alloy, zircaloy-4, is first studied using thermogravimetric experiment coupled to acoustic emission analysis at 900 C. An inward zirconium oxide scale, preliminary dense, then porous, grow during the isothermal isobaric step. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration occurs with an increase of acoustic emission activity. Most of the acoustic emission bursts are recorded after the kinetic transition. Acoustic emission signals are also observed during the cooling of the sample. AE numerical treatments (using wavelet transform) completed by SEM microscopy characterizations allows us to distinguish the different populations of cracks. Metal dusting represents also a severe form of corrosive degradation of metal alloy. Iron metal dusting corrosion is studied by AE coupled with TGA at 650 C under C 4 H 10 + H 2 + He atmosphere. Acoustic emission signals are detected after a significant increase of the sample mass.

Development of the mitigation method for carbon steel corrosion with ceramics in PWR secondary system

International Nuclear Information System (INIS)

Okamura, Masato; Shibasaki, Osamu; Miyazaki, Toyoaki; Kaneko, Tetsuji

2012-09-01

To verify the effect of depositing ceramic (TiO 2 , La 2 O 3 , and Y 2 O 3 ) on carbon steel to mitigate corrosion, corrosion tests were conducted under simulated chemistry conditions in a PWR secondary system. Test specimens (STPT410) were prepared with and without deposited ceramics. The ceramics were deposited on the specimens under high-temperature and high-pressure water conditions. Corrosion tests were conducted under high pH conditions (9.8) with a flow rate of 1.0-4.7 m/s at 185 deg. C for 200 hours. At a flow rate of 1.0 m/s, the amount of corrosion of the specimens with the ceramics was less than half of that of the specimens without the ceramics. As the flow rate increased, the amount of corrosion increased. However, even at a flow rate of 4.7 m/s, the amount of corrosion was reduced by approximately 30% by depositing the ceramics. After the corrosion tests, the surfaces of the specimens were analyzed with SEM and XRD. When the deposited ceramic was TiO 2 , the surface was densely covered with fine particles (less than 1 μm). From XRD analysis, these particles were identified as ilmenite (FeTiO 3 ). We consider that ilmenite may play an important role in mitigating the corrosion of carbon steel. (authors)

Evolutionary Computation Techniques for Predicting Atmospheric Corrosion

Directory of Open Access Journals (Sweden)

Amine Marref

2013-01-01

Full Text Available Corrosion occurs in many engineering structures such as bridges, pipelines, and refineries and leads to the destruction of materials in a gradual manner and thus shortening their lifespan. It is therefore crucial to assess the structural integrity of engineering structures which are approaching or exceeding their designed lifespan in order to ensure their correct functioning, for example, carrying ability and safety. An understanding of corrosion and an ability to predict corrosion rate of a material in a particular environment plays a vital role in evaluating the residual life of the material. In this paper we investigate the use of genetic programming and genetic algorithms in the derivation of corrosion-rate expressions for steel and zinc. Genetic programming is used to automatically evolve corrosion-rate expressions while a genetic algorithm is used to evolve the parameters of an already engineered corrosion-rate expression. We show that both evolutionary techniques yield corrosion-rate expressions that have good accuracy.

Alkali chloride induced corrosion of superheaters under biomass firing conditions: Improved insights from laboratory scale studies

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2015-01-01

One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed to the fo......One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed......, [1–3]). However, complete understanding of the corrosion mechanism under biomass-firing conditions has not yet been achieved. This is attributed partly to the complex nature of the corrosion process since there are many species produced from fuel combustion which can interact with one another...... and the steel surface. Many studies have focused on specific parameters such as, deposit composition (KCl, K2SO4, K2CO3, etc.) or gas species such as HCl, SO2, H2O [4–6], however, more research is necessary to understand the interaction of deposits and gas mixtures with each other and metallic superheater...

High temperature chlorosilane corrosion of iron and AISI 316L stainless steel

Science.gov (United States)

Aller, Joshua Loren

Chlorosilane gas streams are used at high temperatures (>500°C) throughout the semiconductor, polycrystalline silicon, and fumed silica industries, primarily as a way to refine, deposit, and produce silicon and silicon containing materials. The presence of both chlorine and silicon in chlorosilane species creates unique corrosion environments due to the ability of many metals to form both metal-chlorides and metal-silicides, and it is further complicated by the fact that many metal-chlorides are volatile at high-temperatures while metal-silicides are generally stable. To withstand the uniquely corrosive environments, expensive alloys are often utilized, which increases the cost of final products. This work focuses on the corrosion behavior of iron, the primary component of low-cost alloys, and AISI 316L, a common low-cost stainless steel, in environments representative of industrial processes. The experiments were conducted using a customized high temperature chlorosilane corrosion system that exposed samples to an atmospheric pressure, high temperature, chlorosilane environment with variable input amounts of hydrogen, silicon tetrachloride, and hydrogen chloride plus the option of embedding samples in silicon during the exposure. Pre and post exposure sample analysis including scanning electron microscopy, x-ray diffraction, energy dispersive x-ray spectroscopy, and gravimetric analysis showed the surface corrosion products varied depending on the time, temperature, and environment that the samples were exposed to. Most commonly, a volatile chloride product formed first, followed by a stratified metal silicide layer. The chlorine and silicon activities in the corrosion environment were changed independently and were found to significantly alter the corrosion behavior; a phenomenon supported by computational thermodynamic equilibrium simulations. It was found that in comparable environments, the stainless steel corroded significantly less than the pure iron. This

Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

Science.gov (United States)

Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

2015-03-01

Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

Long Term Corrosion/Degradation Test Six Year Results

Energy Technology Data Exchange (ETDEWEB)

M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

2004-09-01

The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

Study of ion plating parameters, coating structure, and corrosion protection for aluminum coatings on uranium

International Nuclear Information System (INIS)

Egert, C.M.; Scott, D.G.

1987-01-01

A study of ion-plating parameters (primarily deposition rate and substrate bias voltage), coating structure, and the corrosion protection provided by aluminum coatings on uranium is presented. Ion plating at low temperatures yields a variety of aluminum coating structures on uranium. For example, aluminum coatings produced at high deposition rates and low substrate bias voltages are columnar with voids between columns, as expected for high-rate vapor deposition at low temperatures. On the other hand, low deposition rate and high bias voltage produce a modified coating with a dense, noncolumnar structure. These results are not in agreement with other studies that have found no relationship between deposition rate and coating structure in ion plating. This discrepancy is probably due to the high deposition rates used in these studies. An accelerated, water vapor corrosion test indicates that the columnar aluminum coatings provide some corrosion protection despite their porous nature; however, the dense noncolumnar coatings provide significantly greater protection. These results indicate that ion-plated aluminum coatings produced at low deposition rates and high substrate bias voltages creates dense coating structures that are most effective in protecting uranium from corrosion

Achievments of corrosion science and corrosion protection technology

International Nuclear Information System (INIS)

Fontana, M.; Stehjl, R.

1985-01-01

Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

High temperature corrosion under conditions simulating biomass firing: depth-resolved phase identification

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2014-01-01

) were coated with KCl and is o-thermally exposed at 560 o C for 168 h under a flue gas corresponding to straw firing. Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), and X-ray Diffraction (XRD) characterization techniques were employed for comprehensive characterization......Both cross-sectional and plan view, ‘top-down’ characterization methods were employed , for a depth-resolved characterization of corrosion products resulting from high temperature corrosion under laboratory conditions simulating biomass firing. Samples of an austenitic stainless steel (TP 347H FG...... of the corrosion product. Results from this comprehensive characterization revealed more details on the morphology and composition of the corrosion product....

Corrosion of materials for heat exchangers and the countermeasures

International Nuclear Information System (INIS)

Kawamoto, Teruaki

1978-01-01

When the materials for heat exchangers are selected, the heat transfer performance, mechanical strength, workability, cost, corrosion resistance and so on are taken in consideration. Most of the failure of heat exchangers is due to corrosion, and the corrosion failure on cooling water side occurs frequently, to which attention is not paid much usually. The rate of occurrence of corrosion failure is overwhelmingly high in heating tubes, and the failure owing to cooling water exceeds that owing to process fluid. The material of heating tubes is mostly aluminum brass, and local failure such as pitting corrosion or stress corrosion cracking holds a majority. The cause of corrosion failure due to cooling water is mostly the poor water quality. The mechanism of corrosion of metals can be explained by the electrochemical reaction between the metals and solutions. As for the factors affecting corrosion, dissolved oxygen, pH, Cl - ions, temperature, flow velocity, and foreign matters are enumerated. Copper alloys are sensitive to the effect of polluted sea water. Erosion corrosion is caused by eddies and bubbles owing to high flow velocity, and impingement attack is caused by scratching foreign matters. The quality of fresh water affects corrosion more than sea water in case of copper alloys. The preliminary examination of water quality is essential. (Kako, I.)

High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

Science.gov (United States)

Lowell, C. E.; Deadmore, D. L.

1977-01-01

Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

Corrosion behavior in high heat input welded heat-affected zone of Ni-free high-nitrogen Fe–18Cr–10Mn–N austenitic stainless steel

International Nuclear Information System (INIS)

Moon, Joonoh; Ha, Heon-Young; Lee, Tae-Ho

2013-01-01

The pitting corrosion and interphase corrosion behaviors in high heat input welded heat-affected zone (HAZ) of a metastable high-nitrogen Fe–18Cr–10Mn–N austenitic stainless steel were explored through electrochemical tests. The HAZs were simulated using Gleeble simulator with high heat input welding condition of 300 kJ/cm and the peak temperature of the HAZs was changed from 1200 °C to 1350 °C, aiming to examine the effect of δ-ferrite formation on corrosion behavior. The electrochemical test results show that both pitting corrosion resistance and interphase corrosion resistance were seriously deteriorated by δ-ferrite formation in the HAZ and their aspects were different with increasing δ-ferrite fraction. The pitting corrosion resistance was decreased by the formation of Cr-depleted zone along δ-ferrite/austenite (γ) interphase resulting from δ-ferrite formation; however it didn't depend on δ-ferrite fraction. The interphase corrosion resistance depends on the total amount of Cr-depleted zone as well as ferrite area and thus continuously decreased with increasing δ-ferrite fraction. The different effects of δ-ferrite fraction on pitting corrosion and interphase corrosion were carefully discussed in terms of alloying elements partitioning in the HAZ based on thermodynamic consideration. - Highlights: • Corrosion behavior in the weld HAZ of high-nitrogen austenitic alloy was studied. • Cr 2 N particle was not precipitated in high heat input welded HAZ of tested alloy. • Pitting corrosion and interphase corrosion show a different behavior. • Pitting corrosion resistance was affected by whether or not δ-ferrite forms. • Interphase corrosion resistance was affected by the total amount of δ-ferrite

Contribution of archaeological analogs to the estimation of average corrosion rates and long term corrosion mechanisms of low carbon steel in soil

International Nuclear Information System (INIS)

Neff, D.

2003-11-01

. This corrosion form, constituted among others by a siderite layer is due to a particular environment: waterlogged soil containing wood. In the whole, analyses conducted in the TM show that it is composed of goethite badly crystallized in comparison with those of the DPL. Moreover, in this zone, the average elemental iron amount decreases progressively from the metal to the soil in which it stabilizes. In order to know the behaviour of the identified phases in soil water, some thermodynamic data have been involved to calculate their solubility in function of pH, potential and various water composition. The first conclusion concerns the influence of the composition and the structure of the material which is not important for the corrosion behaviour. From the results, some hypothesis have been formulated on the long term corrosion mechanisms of hypo-eutectoids steels in the considered environment. The role of the cracks formed in the DPL during the burial was evidenced. Moreover, these corrosion products undertake a dissolution in the soil water and a reprecipitation, explaining the progressive decrease of the iron amount in the TM. Lastly, some average corrosion rates have been measured with the help of the analytical and thermodynamic results: they do not exceed 4 μm/year. (author)

Corrosion evaluation of materials in sulfur compound environments

International Nuclear Information System (INIS)

Maoying Teng; Iuanjou Yang

1993-01-01

The para-toluene sulfonic acid (PTSA) serves as a catalyst in producing diethylene glycol dibenzoate (DEGDB) and decomposes with increasing time at elevated temperature. Due to the presence of bisulfite ion, it is important to evaluate the corrosion properties of materials in this metastable environments. A potentiodynamic method was used to screen materials' properties in a PTSA solution. A surface analysis technique was also performed to investigate the oxide films. The critical current density and passive current density were substantially reduced when Fe alloyed with Cr and/or Ni. With the addition of Mo in Fe-Ni-Cr alloys, the critical current density was lowered further to show the beneficial effect of alloyed Mo. A plot of the corrosion rate of materials in DEGDB as a function of Ni/Cr ratio shows the linearity with increasing Ni/Cr ratio, disregard the type of materials. The corrosion rate of pure chromium can be estimated as ∼ 2.0 mpy by extrapolation of the linearity to Ni/Cr = 0. This is also the minimum corrosion rate that even Fe-Ni-Cr alloys were alloyed with Mo. Surface analysis results showed that the dissolution of Fe and/or Ni leads to a higher surface chromium content and results in the formation of chromium oxide on metal surface. This chromium oxide then prevents metal from corrosion. It is concluded that the higher the nickel content the higher the corrosion rate of materials. The composition potential-pH diagrams for Fe-S-H 2 O and Ni-S-H 2 O show that the stability fields of FeS and NiS cover a wide range of pH. The effect of sulfur or sulfide ions in promoting dissolution of Fe and/or Ni are highly possible. The activating influence of sulfur compounds on Ni is stronger than that of Fe, although the highly electronic conductivity of iron sulfides can catalyze the cathodic reaction. Undoubtedly, sulfur compound strongly depassivates high Ni contents materials

High Temperature Corrosion under Laboratory Conditions Simulating Biomass-Firing: A Comprehensive Characterization of Corrosion Products

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2014-01-01

characterization of the corrosion products. The corrosion products consisted of three layers: i) the outermost layer consisting of a mixed layer of K2SO4 and FexOy on a partly molten layer of the initial deposit, ii) the middle layer consists of spinel (FeCr2O4) and Fe2O3, and iii) the innermost layer is a sponge......-like Ni3S2 containing layer. At the corrosion front, Cl-rich protrusions were observed. Results indicate that selective corrosion of Fe and Cr by Cl, active oxidation and sulphidation attack of Ni are possible corrosion mechanisms....

Probability distribution of pitting corrosion depth and rate in underground pipelines: A Monte Carlo study

International Nuclear Information System (INIS)

Caleyo, F.; Velazquez, J.C.; Valor, A.; Hallen, J.M.

2009-01-01

The probability distributions of external-corrosion pit depth and pit growth rate were investigated in underground pipelines using Monte Carlo simulations. The study combines a predictive pit growth model developed by the authors with the observed distributions of the model variables in a range of soils. Depending on the pipeline age, any of the three maximal extreme value distributions, i.e. Weibull, Frechet or Gumbel, can arise as the best fit to the pitting depth and rate data. The Frechet distribution best fits the corrosion data for long exposure periods. This can be explained by considering the long-term stabilization of the diffusion-controlled pit growth. The findings of the study provide reliability analysts with accurate information regarding the stochastic characteristics of the pitting damage in underground pipelines.

Probability distribution of pitting corrosion depth and rate in underground pipelines: A Monte Carlo study

Energy Technology Data Exchange (ETDEWEB)

Caleyo, F. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico)], E-mail: fcaleyo@gmail.com; Velazquez, J.C. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico); Valor, A. [Facultad de Fisica, Universidad de La Habana, San Lazaro y L, Vedado, 10400, La Habana (Cuba); Hallen, J.M. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico)

2009-09-15

The probability distributions of external-corrosion pit depth and pit growth rate were investigated in underground pipelines using Monte Carlo simulations. The study combines a predictive pit growth model developed by the authors with the observed distributions of the model variables in a range of soils. Depending on the pipeline age, any of the three maximal extreme value distributions, i.e. Weibull, Frechet or Gumbel, can arise as the best fit to the pitting depth and rate data. The Frechet distribution best fits the corrosion data for long exposure periods. This can be explained by considering the long-term stabilization of the diffusion-controlled pit growth. The findings of the study provide reliability analysts with accurate information regarding the stochastic characteristics of the pitting damage in underground pipelines.

Corrosion behavior of friction stir welded AZ31B Mg alloy - Al6063 alloy joint

Directory of Open Access Journals (Sweden)

B. Ratna Sunil

2016-12-01

Full Text Available In the present work, AZ31B Mg alloy and Al6063 alloy-rolled sheets were successfully joined by friction stir welding. Microstructural studies revealed a sound joint with good mechanical mixing of both the alloys at the nugget zone. Corrosion performance of the joint was assessed by immersing in 3.5% NaCl solution for different intervals of time and the corrosion rate was calculated. The joint has undergone severe corrosion attack compared with both the base materials (AZ31B and Al6063 alloys. The predominant corrosion mechanism behind the high corrosion rate of the joint was found to be high galvanic corrosion. From the results, it can be suggested that the severe corrosion of dissimilar Mg–Al joints must be considered as a valid input while designing structures intended to work in corroding environment.